TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Material qualification in Saline, copper containing geothermal water N2 - By exposure and electrochemical tests in the laboratory the Cu-effect on corrosion behavior of carbon steel, high-alloyed steels and Ti-alloy can be assessed. Critical materials specific properties were determined by static exposure and electrochemical tests in an artificial geothermal water with high salinity and low pH, containing Cu. Conclusions were drawn using characteristic potential values. It could be shown that significant Cu-deposition and -precipitation only occurred in combination with carbon steel. High-alloyed materials (S31603, S31653, S31700, S31703, S31803 and N08904) prevent the disturbing Cu-agglomeration. Therefore, they are suitable to be chosen for future design of the piping system, either in massive or in cladded form, if formation of crevices with non-metallic materials can be excluded. From the interactions and pitting corrosion point of view, R50400 seems to be most favorable. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - Copper KW - Corrosion KW - Steel KW - Geothermal energy PY - 2019 SP - 1 EP - 11 PB - NACE International CY - Houston AN - OPUS4-47911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S. A1 - Bettge, Dirk T1 - Korrosion von CO2-Rohrleitungswerkstoffen durch kondensierte Tröpfchen N2 - CCUS-Technologie (CO2-Abtrennung; Nutzung und Speicherung, engl. Carbon Dioxide Capture, Utilization and Storage) gilt als eine vielversprechende Methode zur Abschwächung des Beitrags von fossilen Emissionen zur globalen Erwärmung. Dabei wird das in den Verbrennungsprozessen entstandene Treibhausgas aufgefangen, zu verschiedenen Lagerstätten transportiert und langzeitig gespeichert bzw. einer chemischen Nutzung zugeführt. In bisher veröffentlichten Untersuchungen wurde gezeigt, dass die CO2-Transport-Pipelines in hohem Maße gefährdet sind, wenn sie korrosiven Begleitstoffen des CO2-Stroms, wie SOx, NOx bei einem hohen Wasserdampfanteil ausgesetzt sind. Screening-Tests zeigten, dass bei einer Konzentration von 1000 ppmv H2O die Reaktionen und Kondensation von SO2 und NO2 mit O2 und H2O zu Säuretropfen (pH ~ 0,5) auf der Oberfläche von Metall-Prüfkörper und Gefäß führen. Die Werkstoffe 1.0582, 1.8977, 1.4313 und 1.4562 wurden in CO2-gesättigtem Kondensat mit unterschiedlichem Verhältnis der säurebildenden Komponenten untersucht. Diese Studien zeigten grundsätzlich den Mechanismus sowie die Rolle jedes CO2-Strom-Begleitstoffes auf den Korrosionsprozess. Allerdings spiegeln die bei Auslagerung und elektrochemischen Messungen in der künstlichen CO2-gesättigten Kondensat-Lösung auftretenden Bedingungen nicht im Detail die Realität in der Praxis, wo sich nur Tröpfchen bilden, wider. Diese Arbeit konzentriert sich auf den Korrosionsprozess von Kondensat in Form von Tröpfchen, auf der Oberfläche von Rohrleitungswerkstoffen unter CO2-Atmosphäre bei 5 °C (Simulation des Transportzustandes). Die Experimente wurden nicht nur für Auslagerungsversuche, sondern auch für elektrochemische Tests mit nur einem Tröpfchen (weniger als 20 µL) konzipiert. Die Auslagerungs-versuche wurden sowohl unter Normaldruck als auch bei hohem Druck (> 70 bar) durchgeführt, wobei das CO2 als dichte – den Tropfen umgebende - Phase vorliegt. Die korrodierten Prüfkörper wurden rasterelektronenmikroskopisch (REM) und mittels Energiedispersiver Röntgenspektroskopie (EDX) analysiert, um nicht nur Korrosionsform, sondern auch die Elementverteilung der Korrosionsprodukte zu zeigen. T2 - 49. Kraftwerkstechnischen Kolloquium CY - Dresden, Germany DA - 17.10.2017 KW - CCUS KW - Korrosion KW - Stählen KW - Überkritisch KW - CO2 PY - 2017 SN - 978-3-934409-79-8 VL - 2017 SP - 1450 EP - 1463 CY - DRESDEN AN - OPUS4-42939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - ISO 27913 - Example For Successful Standardization Activities In The Field Of CCUS N2 - Since 2016 ISO Technical Committee (TC) 265 is working on standardization the whole CCS-process chain. Around 30 countries are working together to provide international guidelines. As ISO 27913 was the first standard finished within these activities it is already in the stage of first revision. The objective of ISO 27913 is “to provide specific requirements and recommendations on certain aspects of safe and reliable design, construction and operation of pipelines intended for the large-scale transportation of CO2 that are not already covered in existing pipeline standards such as ISO 13623, ASME B31.8, EN 1594, AS 2885 or other standards. Existing pipeline standards cover many of the issues related to the design and construction of CO2 pipelines; however, there are some CO2 specific issues that are not adequately covered in these standards. The purpose of this document is to cover these issues consistently. Hence, this document is not a standalone standard, but is written to be a supplement to other existing pipeline standards for natural gas or liquids for both onshore and offshore pipelines.” This contribution shall provide information on the content, the current stage of the revision process, encourage to contribute to this standard and make listeners aware to consider the influence of ISO standard on documents currently in draft. T2 - AMPP's Annual Conference + Expo 2024 CY - New Orleans, LA, USA DA - 02.03.2024 KW - Corrosion resistant materials KW - Carbon dioxide KW - Corrosion prevention KW - Standardization KW - CCUS KW - CCS KW - CCU PY - 2024 SP - 1 EP - 6 PB - AMPP CY - Houston AN - OPUS4-59735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Kranzmann, Axel T1 - Interaction of Oxidizing and Reductive Components in CO2 Streams with Transport Pipeline Steel X70 at High Pressure and Low Temperature N2 - Specific amounts of oxidizing and reductive impurities as well as some moisture were added to dense phase CO2 to replicate CO2 streams from sources in a CCS pipeline network. Due to the moisture content being only 50 ppmV no visible acid condensation took place. To simulate stress conditions at the inside pipeline surface due to fluid pressure (10 MPa) specimens were preloaded using a load frame. Experiments conducted at 278 K and at 313 K revealed the highest corrosion rate at lower temperature. Corrosive effect of impurities was strongest applying mixed atmosphere, containing oxidizing and reductive components, closely followed by CO2 streams with pure oxidizing character. By far, the lowest corrosion rate (10x lower) resulted from reductive atmosphere. In general, at constant temperature and pressure the CO2 stream composition strongly influences the morphology, thickness and composition of the corrosion products. Applying oxidizing or mixed impurities, iron hydroxides or oxides (e.g. goethite, hematite) occur as dominating corrosion products, capable to incorporate different amounts of sulfur. In contrast, using reductive atmosphere very thin corrosion layers with low crystallinity were developed, and phase identification by XRD was unfeasible. SEM/EDX analysis revealed the formation of Fe-O compounds, most likely attributed to the oxygen partial pressure in the system induced by CO2 (≥0.985 volume fraction) and volatile H2O. In addition to the surface covering corrosion layer, secondary phases had grown locally distributed on top of the layer. These compounds are characteristic for the applied atmosphere and vary in number, shape and chemical composition. T2 - 14th Greenhouse Gas Control Technologies Conference (GHGT-14) CY - Melbourne, Australia DA - 21.10.2018 KW - CCS KW - CO2 Corrosion KW - Pipelines PY - 2019 UR - https://ssrn.com/abstract=3365756 VL - 2019 SP - 1 EP - 15 AN - OPUS4-49711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Kranzmann, Axel ED - EUROCORR, T1 - Interaction of oxidizing and reductive components in CO2 fluids in transport pipelines at low and high pressure and low temperature N2 - Carbon Capture Utilization and Storage (CCUS) is a promising technology for the reduction of CO2 emissions, e.g. from fossil-fuel operated power plants or cement mills. Crucial points for a sustainable and future-proof CCUS procedure are reliability and cost efficiency of the pipeline transport network. Due to the absence of certified benchmarks for upper limits, systematic experiments with impurities in the CO2 stream were carried out. For oxidation processes SO2 and NO2 acted as corrosive components, and for reductive atmosphere H2S. Carbon steel L485MB (pipeline), martensitic steel 1.4313 (compression) and austenitic steel 1.4562 (injection) were selected as specimens. Experiments were performed at 0 bar or 100 bar and within a temperature range 278 K ≤ T ≤ 313 K. High-alloyed Cr-Ni steels revealed no corrosion (1.4562, 1.4313), while for carbon steel considerable corrosion was observed. The type and intensity of corrosion was strongly coupled with the applied corrosive species and the level of humidity in the CO2 stream, leading to different compositions of acidic condensates. Applying a reducing atmosphere results in very little corrosion rates, but provokes pitting corrosion. In contrast, oxidizing or mixed settings lead to a clearly increased growth of the corrosion layer, but exhibit shallow uniform corrosion. Exceptional nitric acid results in intergranular corrosion. Investigations on the specimens were carried out by optical microscopy, XRD, SEM/EDX, and AAS/IC. T2 - EUROCORR 2017 CY - Prague, Czech Republic DA - 03.09.2017 KW - CCS KW - Pipeline transport KW - CO2 corrosion KW - Carbon steels KW - Condensation PY - 2017 SP - Paper 80181, 1 EP - 4 AN - OPUS4-41918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence of Precipitating Brine Components on Materials Selection for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - World Geothermal Congress CY - Online meeting DA - 30.03.2021 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 SP - 1 EP - 11 AN - OPUS4-52828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence Of Brine Precipitates On Materials Performance In Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - AMPP Annual 2023 Conference CY - Denver, CO, USA DA - 19.03.2023 KW - Geothermal KW - Electrochemistry KW - Copper KW - Lead KW - Corrosion PY - 2023 SP - 1 EP - 15 PB - AMPP CY - Houston TX USA AN - OPUS4-57233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - Kratzig, Andreas A1 - Knauer, S. T1 - Factors Influencing Droplet Corrosion in Dense Phase CO2 N2 - Recent studies have shown that even at a very low concentration of impurities (less than 100 ppmv of SO2, NO2, O2 and H2O) the droplet formation and condensation of sulfuric and nitric acids in dense phase CO2 are possible and observable. To reveal the mechanism of droplet corrosion in dense phase CO2 at high pressure and low temperature, further studies on factors that affect wettability and resulting corrosion behaviors of transport pipeline steels are needed. In this study, effects of surface morphology were investigated by varying surface roughness of carbon steel coupons exposed to CO2 stream containing impurities to measure the wettability by contact angle and to observe the condensation as well as possible droplet corrosion that followed. Other considered factors were: pH of the droplet, temperature, droplet volume, and exposure time. T2 - NACE International Corrosion Conference 2019 CY - Nashville, TN, USA DA - 24.03.2019 KW - CCUS KW - Dense phase KW - CO2 KW - Droplet KW - Corrosion KW - Condensation KW - Carbon steel PY - 2019 SP - 13017-1 EP - 13017-13 PB - NACE International CY - Houston AN - OPUS4-47915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Evaluation of the Resistance of Metallic Materials under the Influence of Biofuels N2 - Changes in fuel composition and the introduction of alternative fuels often create problems of corrosion and degradation in materials. The objective of this research was to determine the corrosion behaviour of commercial metallic tank materials (unalloyed steels, austenitic CrNi- and CrNiMo-steels, aluminium and its alloys) in fuels and heating oil with admixtures of biogenic sources, such as gasoline with addition of ethanol (E10, E85), pure biodiesel and heating oil with 10 % biodiesel (B10). Metallic tank materials were evaluated as resistant in a liquid if the annual corrosion rate due to uniform corrosion did not exceed 0.1 mm/year, and localized corrosion effects in the form of pitting corrosion, stress corrosion cracking and crevice corrosion did not occur. The corrosion rates of the tank materials after exposure to E10, E85, non-aged and two-year aged pure biodiesel, and non-aged and one-year aged heating oil B10 for four weeks at 50 °C, according to DIN 50905/4, were well below the limit of 0.1 mm/year. For the unalloyed steels, the formation of rust was observed independently of the biofuels amount of ageing. U-bend specimens made of unalloyed steel were not damaged in form of stress corrosion cracking in all test fuels at this test temperature. T2 - CORROSION 2017 CY - New Orleans, LA, USA DA - 26.03.2017 KW - Biodiesel KW - Bioethanol KW - Tank materials KW - Corrosion resistance KW - Stress corrosion cracking PY - 2017 SP - Paper No 8854, 1 EP - 12 PB - NACE International Publications Division CY - Houston, Texas, USA AN - OPUS4-39638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Evaluation of Metallic Materials for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. The corrosion behavior of different high-alloyed metals including duplex and austenitic stainless steels as well as a nickel alloy have been evaluated in artificial geothermal fluids simulating the conditions in some locations with geothermal potential in Germany as well as two sites in Indonesia. The suitability of carbon steel 25CrMo4, stainless steels X2CrNiMo17-12-2, X2CrNiMo-22-5, X2CrNiMoCuWN25-7-4 and super austenitic steel X1CrNiMoCu32-28-7 in these geothermal fluids obtained by electrochemical measurements and exposure tests is limited. The nickel alloy NiCr23Mo16Al shows an excellent corrosion resistance against pitting corrosion. Excluding its high cost, it is a very good alternative to be used in the construction of geothermal facilities having highly saline brines. Stainless and duplex steels exhibit a limited corrosion resistance concerning pitting and crevice corrosion. Beside of the higher alloyed materials, also the low-alloyed steel 25CrMo4 could be employed as a constructional material for the geothermal power plant in stagnant highly acidic non saline environments, as long as the wall thickness of the material vs. corrosion rate is taken into account. T2 - European Geothermal Congress 2016 CY - Starsbourg, France DA - 19.09.2016 KW - Localized corrosion KW - Stainless steel KW - Ni-based alloy KW - Geothermal energy PY - 2016 SP - paper THP-248, 1 EP - 7 AN - OPUS4-37750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -