TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of solidification cracking susceptibility of laser welded joints of austenitic stainless steels T2 - Welding and failure analysis of engineering materials (WAFA-2015) N2 - Laser welding is a widely established manufacturing process in many industry sectors. Solidification cracking represents one of the most inadequately solved problems in welding and has major economic implications. The avoidance of hot crack forms for most fusion welding processes poses a key challenge for an important range of metallic construction materials and affects not only the manufacturers of welding equipment and material manufacturers, but also a large number of customers using welding technologies, as well as welding technical standardization and research. Solidification cracking susceptibility was examined with the help of the Controlled Tensile Weldability Test (CTW) developed by Federal Institute for Materials Research and Testing (BAM), Berlin. The test is based on the fact that hot crack formation depends on a critical strain that emerges within a critical temperature range, the so called brittle temperature range (BTR). Using this test and defined investigation programme a centreline solidification crack was generated. By controlling the applied strain during the laser beam welding process, it was possible to determine the critical strain and strain rate that led to solidification cracking formation. The hot cracking susceptibility of the tested stainless steels was qualified and quantified. The results demonstrate that the crack length increases with increasing applied strain. Furthermore, the strain rate has a significant influence on the formation of the solidification crack. T2 - 3rd International conference in Africa and Asia CY - Luxor, Egypt DA - 02.11.2015 KW - Laser beam welding KW - Hot cracking KW - Solidification cracking KW - Hot cracking test PY - 2015 SP - A-29, 1 EP - A-29, 9 AN - OPUS4-36522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of hot crack susceptibility of laser welded joints of four austenitic steels T2 - European Steel Technology and Application Days N2 - Laser welding is a widely established manufacturing process in many industry sectors. Solidification cracking represents one of the most inadequately solved problems in welding and has major economic implications. The avoidance of hot crack is for most fusion welding processes a key challenge for an important range of metallic construction materials and affects not only the manufacturers of welding equipment and material manufacturers, but also a large number of customers using welding technologies, as well as welding standardization and research. In this study a new investigation programme has been developed to qualify the hot cracking susceptibility of a variety of austenitic stainless steels. The results show the possibility of using this technique to determinate the critical values that occur with initiation of solidification cracking during laser beam welding T2 - The METEC and 2nd European Steel Technology and Application Days CY - Düsseldorf, Germany DA - 15.06.2015 KW - Laser beam welding KW - Hot cracking KW - Solidification cracking KW - Hot cracking test PY - 2015 SP - 1 EP - 5 AN - OPUS4-36525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Na, S.-J. A1 - Han, S.-W. A1 - Muhammad, S. A1 - Zhang, L. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Karhu, M. A1 - Kujanpa, V. T1 - Flow and Bead Formation Characteristics in High Power Laser Welding at Different Welding Positions (Invited Talk) T2 - Lasers in Manufacturing Conference 2015 N2 - The numerical simulations of high power laser keyhole welding at different welding positions are performed by using Volume-Of-Fluid (VOF) method. The main material is SS400. The multi-physics phenomenon is considered using several models, such as the heat flux of Gaussian heat source, the recoil pressure with Clausisus-Clapeyron equation, the Marangoni flow considering temperature gradient, the buoyancy force with Boussinesq approximation, the additional shear stress and heat source due to metallic vapor ejected through keyhole entrance, the bubble formation assumed as adiabatic bubble, and the multiple-reflection by solving proper discriminant, are used. To analyze the fluid flow pattern, the concept of streamline formed by reconstructing the value of the velocity vector is applied. Partial and full penetration cases at different welding positions are considered. The welding position seems to have only a minor influence on bead formation characteristics in both cases. This is probably due to the fact that the recoil pressure has a major influence when compared to other driving forces. The flow characteristics and fluid velocity in weld pool are analyzed to compare the gravity direction effect at different welding positions. It is observed that the clockwise flow pattern is mainly formed by the recoil pressure on the keyhole surface in the case of partial penetration. The laser energy can't maintain the whole weld pool when the weld pool size becomes too large. And then the solidification starts from the middle part of weld pool and a necked weld pool shape is formed. In the full penetration welding, the weld pool flow patterns are affected by the leakage of laser power through the full penetration keyhole and also by surface tension. Furthermore, the numerical simulation of full penetration welding with AISI316L is also performed to analyze the effect of material properties. The weld bead shapes obtained by simulations were compared with the corresponding experimental results to confirm the validity of the process models adopted and the CFD simulation tool. T2 - Lasers in Manufacturing Conference 2015 CY - München, Germany DA - 22.06.2015 KW - Macro Processing (Joining, Welding) KW - Weld pool KW - Flow pattern KW - Different welding position KW - Numerical simulation KW - High power laser keyhole welding PY - 2015 SP - 1 EP - 6 AN - OPUS4-37163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Paul, Astrid A1 - Fontana, Patrick A1 - Ziegert, Christof ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Earthen panels - Quality control for an industrially prefabricated building component made of natural raw materials T2 - Proceedings of the 1st symposium knowledge exchange for young scientists (KEYS) N2 - In the past few years, the share of earthen building materials used in constructions in Central Europe has increased. That is due to growing acknowledgement of its qualities regarding balancing of humidity, absorption of odours and acoustical insulation. To regulate these (mostly indoor) uses, the German Institute for Standardization (DIN) has published norms for adobe, earth mortar for masonry and earth plaster. In addition to these traditional building materials, earthen panels have been developed. As an ecological alternative to gypsum plaster boards, they combine climatic advantages of traditional materials with economic advantages of industrial processing, i.e. prefabrication and drywall techniques. Earthen panels are a composite layered material, comparable to Textile Reinforced Concrete (TRC). Most products contain an inner layer of reed tubes which improve the tensile strength and reduce the weight. Often, one or both surfaces are reinforced with a fibrous net to prevent cracks in the plastering that is usually applied on top. Additives range from straw to expanded clay. Special panels contain waxes that improve their heat storage capacity or water pipes to allow the usage as flat heating and cooling systems. T2 - 1st Symposium on Knowledge Exchange for Young Scientists (KEYS) CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Earthen panel KW - Quality control KW - Industrial prefabrication KW - Building component KW - Natural raw material PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 189 EP - 192 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-36857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wäsche, Rolf A1 - Hartelt, Manfred A1 - Ehrke, Roman ED - Silva Gomes, J. F. ED - Meguid, S. A. T1 - A study on tribological behaviour of a-C:H coatings under lubricated conditions up to 250°C T2 - Proceedings of the 6th International Conference on Mechanics and Materials in Design N2 - The influence of temperature and counterbody material on the tribological properties of a-C:H coatings deposited on Cronidur 30 steel has been investigated in a lubricated ball on disk contact situation with alpha-alumina and silicon nitride as counterbodies. The results show, that the wear volumes of the systems increase exponentially with increasing temperature, for alpha-alumina more than for silicon nitride. Two different wear mechanisms seem to have a major influence: First, the abrasive action due to materials hardness and second, the tribo-oxidation when silicon nitride is counter material. T2 - 6th International Conference on Mechanics and Materials Design CY - P. Delgada/Azores, Portugal DA - 26.07.2015 KW - Diamond like carbon KW - Ceramics KW - Wear KW - Friction KW - Temperature PY - 2015 SP - Paper 5395, 445 EP - 446 AN - OPUS4-37014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kardjilov, N. A1 - Hilger, A. A1 - Manke, I. A1 - Banhart, J. A1 - Griesche, Axel T1 - Imaging with Cold Neutrons at the CONRAD-2 Facility T2 - Physics Procedia N2 - CONRAD-2 is an imaging instrument using low-energy (cold) neutrons. The instrument is installed at the end of a curved neutron guide which avoids the direct line of sight towards the reactor core. This ensures a very low background of high-energy neutrons and. photons at the sample position. The cold neutron beam provides a wavelength range which is suitable for phase-and diffraction-contrast imaging such as grating interferometry and Bragg edge mapping. The instrument is well suited for high resolution imaging due to the high efficiency of the very thin scintillators that can be used for the detection of cold neutrons. An instrument upgrade was performed recently as a part of an upgrade program for the cold neutron instrumentation at HZB. The parameters of the instrument as well as some research highlights will be presented. T2 - 10th World Conference on Neutron Radiography (WCNR) CY - Grindelwald, SWITZERLAND DA - 05.10.2014 KW - iron embrittlement KW - neutron imaging KW - neutron instrumentation KW - cold neutrons PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-373239 DO - https://doi.org/10.1016/j.phpro.2015.07.008 SN - 1875-3892 VL - 69 SP - 60 EP - 66 PB - Elsevier B.V. CY - Amsterdam, NL AN - OPUS4-37323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marotzke, Christian A1 - Feldmann, Titus ED - Thomson, Ole T1 - Characterisation of failure processes of composite plies under transverse loading T2 - Proceedings of the ICCM20 N2 - For the design of laminates the knowledge of the failure behaviour of plies under multiaxial stresses is a necessary precondition. The strength of plies under multiaxial stresses commonly is determined by standard off-axis tests using fixed clamps. By varying the off axis angle the ratio of shear to normal stresses can be prescribed. However, by preventing the rotation a complex stress field develops which strongly varies with the off axis angle as well. While these effects are not crucial when determining the elastic material parameters since the stress state in the center of the specimen is not far from the ideal uniaxial stress state they have a great influence on the failure behaviour. T2 - ICCM20 CY - Copenhagen, Danmark DA - 19. 07. 2015 KW - debonding KW - composites KW - failure process KW - fracture mechanics KW - energy release rate PY - 2015 UR - www.iccm-central.org/Proceedings/ICCM20proceedings/ VL - 2015 SP - Paper No. 3314-4 page 01 EP - Paper No. 3314-4 page 09 AN - OPUS4-36414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hartmann, S. A1 - Shaporin, A. A1 - Hermann, S. A1 - Bonitz, J. A1 - Heggen, M. A1 - Meszmer, P. A1 - Sturm, Heinz A1 - Hölck, O. A1 - Blaudeck, T. A1 - Schulz, S. E. A1 - Mehner, J. A1 - Gessner, T. A1 - Wunderle, B. T1 - Towards nanoreliability of CNT-based sensor applications: Investigations of CNT-metal interfaces combining molecular dynamics simulations, advanced in situ experiments and analytics T2 - 2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems N2 - In this paper we present results of our recent efforts to understand the mechanical interface behaviour of single-walled carbon nanotubes (CNTs) embedded in metal matrices. We conducted experimental pull-out tests of CNTs embedded in Pd or Au and found Maximum forces in the range 10 - 102 nN. These values are in good agreement with forces obtained from molecular Dynamics simulations taking into account surface functional Groups (SFGs) covalently linked to the CNT material. The dominant failure mode in experiment is a CNT rupture, which can be explained with the presence of SFGs. To qualify the existence of SFGs on our used CNT material, we pursue investigations by means of fluorescence labeling of surface species in combination with Raman imaging. We also report of a tensile test system to perform pull-out tests inside a transmission electron microscope to obtain in situ images of CNT-metal interfaces under mechanical loads at the atomic scale. T2 - 2015 16th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems CY - Budapest, Hungary DA - 20.4.2015 KW - Carbon nanotube CNT KW - Metal matrix KW - Pull-out test KW - Molecular dynamics simulation KW - Surface functional groups KW - Fluorescence labeling KW - Raman imaging KW - Tensile test inside a TEM PY - 2015 SN - 978-1-4799-9950-7 VL - 2015 SP - 1 EP - 8 PB - IEEE AN - OPUS4-37625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, Torsten A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Build-up strategies for generating components of cylindrical shape with laser metal deposition T2 - Lasers in Manufacturing Conference 2015 N2 - Laser Metal Deposition LMD) as additive manufacturing process offers the potential to produce near net shape components. This reduces the amount of material and post-processing. The components are composed of individual layers. Already mall irregularities within a layer can add up over multiple layers and lead to error propagation. This paper deals with the issue of build-up strategies to minimize irregularities and prevent error propagation. Different travel paths and the influence of a changing starting point regarding to error propagation are discussed. Different deposition rates between core and peripheral area are detected and successfully compensated by adjusting the build-up sequence. Stainless steel and titanium alloy Ti-6Al-4V are used in the experiments. The results are intended to illustrate the potential of an adjusted build-up strategy and provide basic information on the way to an automated deposition process. This paper is of interest for engineers in industry or science using LMD as additive manufacturing process. T2 - Lasers in Manufacturing Conference 2015 CY - Munich, Germany DA - 22.06.2015 KW - Ti - 6Al - 4V KW - Additive Manufacturing KW - Build - up Strategy KW - Laser Metal Deposition KW - Stainless Steel PY - 2015 UR - http://www.wlt.de/lim/Proceedings/Stick/sessions.html SP - 1 EP - 6 AN - OPUS4-37829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Wolfram ED - Priebe, Nsesheye Susan ED - Schmidt, Wolfram T1 - Parameters controlling superplasticizer cement interactions during the casting and hardening of cement based systems T2 - Proceedings of the 1st symposium knowledge exchange for young scientists (KEYS) N2 - Concrete of today has only little in common with the traditional concrete used a few decades ago. It has become a high performance material, which can be adjusted for high performance applications and according to ultimate user specifications. The reason for the rapid evolvement was the increasing awareness about how the rheology of concrete can be improved without negatively affecting the mechanical properties of concrete by chemical admixtures. T2 - KEYS 2015 - 1st Symposium Knowledge Exchange for Young Scientists CY - Dar es Salaam, Tanzania DA - 09.06.2015 KW - Superplasticizers KW - Rheology KW - Cement hydration KW - Setting PY - 2015 SN - 978-3-9817149-3-7 N1 - Geburtsname von Priebe, Nsesheye Susan: Msinjili, N. S. - Birth name of Priebe, Nsesheye Susan: Msinjili, N. S. SP - 31 EP - 35 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-33578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -