TY - CONF A1 - Portella, Pedro Dolabella A1 - Klinger, Christian A1 - Wallstabe, R. A1 - Helmerich, Rosemarie A1 - Zunkel, Astrid A1 - Erning, Johann Wilhelm T1 - Failure analysis and prevention - an interdisciplinary approach N2 - The advent of the Industrial Revolution was accompanied by several accidents of dramatic dimensions. The analysis of these events was the fundament for the continuous improvement in the reliability of technical systems. In the year 1871 the Prussian state created a technical institution dedicated for this task – the origin of BAM. Failure analysis and prevention is until today a central objective of our institute; due to its complex nature an interdisciplinary task. In our talk we will present an overview of the activities of BAM in the area of failure analysis; especial attention will be given to the corrosion aspects in the analysis of these cases. T2 - INTERCORR 2016 CY - Búzios, RJ, Brazil DA - 16.05.2016 KW - Failure analysis KW - Failure prevention PY - 2016 AN - OPUS4-36235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Kühn, Hans-Joachim A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Experimental and analytical investigation of the TMF-HCF lifetime behavior of two cast iron alloys N2 - The superposition of small amplitude, high frequent loading cycles (HCF) to the slow, large amplitude, TMF loading cycles can significantly reduce the TMF life, i.e. the number of TMF blocks until failure. In this work, the combined TMF-HCF loading has been experimentally investigated for two cast iron alloys. Both alloys contain globular graphite nodules but the first one has a ferritic while the second one has an austenitic crystal structure. In particular, the influence of the HCF frequency, of the HCF loading amplitude and of the location of the superposed HCF cycles has been investigated. It was observed that the HCF frequency has a limited impact on the TMF fatigue life. In other words, the number of superposed HCF-cycles has only a slight influence on the TMF fatigue life, which contradicts the linear damage accumulation rule concept. On the other side, the HCF-strain amplitude has a highly non-linear influence on the TMF fatigue life. The experimental results can be understood in terms of a fracture mechanics based damage mechanism [1]: Cracks readily initiate due to the TMF loading and the duration of the growth of the cracks up to a few mm controls the fatigue life. If HCF-loading cycles are superposed, cyclic crack propagation dramatically accelerates at some stage. This stage is related to the existence of a threshold for crack growth under pure HCF-conditions and largely controls the fatigue life of the combined loading. The previous ideas have been expressed in a model that can be very simply applied to provide the fatigue life reduction factor due to the superposed HCF cycles. It only contains two additional adjustable parameters and can be combined with any TMF model. T2 - 3rd International Workshop on Thermo-mechanical fatigue CY - BAM, Berlin, Germany DA - 27.04.2016 KW - TMF KW - HCF KW - Cast iron KW - Fatigue life assessment PY - 2016 AN - OPUS4-35996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Rehmer, Birgit A1 - Riemer, Sven A1 - Gower, M. A1 - Baker, G. A1 - Lodeiro, M. A1 - Knazovicka, L. A1 - Blahut, A. A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. T1 - Characterisation of artificial and natural defects in fibre reinforced plastics designed for energy applications using active thermography - EMRP VITCEA N2 - Amongst various other NDT methods, within the EMRP-project ‘VITCEA’ active thermography is validated for testing of CFRP and GFRP structures constructed for energy application. In this contribution, the optical and thermal properties of CFRP and GFRP reference defect artefact (RDA) and natural defects artefact (NDA) test specimens are characterized. Different excitation techniques and techniques for data analysis are compared for optimizing the number of detected defects. T2 - 19th World Conference on Non-destructive Testing (WCNDT) CY - Munich, Germany DA - 13.06.2016 KW - Active thermography KW - CFRP KW - GFRP KW - Artificial and natural defects KW - Emissivity PY - 2016 AN - OPUS4-36700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane A1 - Krankenhagen, Rainer A1 - Röllig, Mathias A1 - Rehmer, Birgit A1 - Gower, M. A1 - Baker, G. A1 - Lodeiro, M. A1 - Aktas, A. A1 - Knaszovicka, L. A1 - Blahut, A. A1 - Monte, C. A1 - Adibekyan, A. A1 - Gutschwager, B. T1 - Characterisation of artificial defects in CFRP and GFRP sheets designed for energy applications using active thermography N2 - The increased use of fibre-reinforced plastic (FRP) composites for improved efficiency and reliability in energy related applications e.g. wind and marine turbine blades, nacelles, oil and gas flexible risers, also increases the demand for innovative non-destructive testing technologies. Thus, in order to achieve increased acceptance of suited and optimized non-destructive testing (NDT) methods in industry, the European Metrology Research Programme (EMRP) project ENG57 Validated Inspection Techniques for Composites in Energy Applications (VITCEA) deals with the development and validation of innovative NDT technologies. In this contribution, results concerning thermographic investigations at test specimens during tensile loading and active thermography testing after tensile loading are presented. Additionally, the determination of the optical properties (relative transmittance and directional spectral emissivity) of CFRP and GFRP test specimens is described. T2 - Conference QIRT 2016 CY - Gdansk, Poland DA - 04.06.2016 KW - Active themrography KW - GFRP KW - CFRP KW - Validation of methods PY - 2016 AN - OPUS4-37513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas A1 - Kästner, Claudia T1 - (Bio)polymers tune the catalytic activity of silver nanoparticles N2 - We report on the development of ultra-small core-shell silver nanoparticles synthesized by an up-scaled modification of the polyol process. It is foreseen to use these thoroughly characterized particles as reference material to compare the catalytic and biological properties of functionalized silver nanoparticles. Small-angle X-ray scattering (SAXS) analysis reveal a narrow size distribution of the silver cores with a mean radius of RC = 3.0 nm and a distribution width of 0.6 nm. Dynamic light scattering (DLS) provides a hydrodynamic radius of RH = 10.0 nm and a PDI of 0.09. The particles’ surface is covered with poly(acrylic acid) (PAA) forming a shell with a thickness of 7.0 nm, which provides colloidal stability lasting for more than six months at ambient conditions. The PAA can be easily exchanged by biomolecules to modify the surface functionality. Replacements of PAA with glutathione (GSH) and bovine serum albumin (BSA) have been performed as examples. We demonstrate that the particles effectively catalyze the reduction of 4-nitrophenol to 4-aminophenol with sodium borohydride. The tunable catalytic activity of (436 ± 24) L g-1 s-1 is the highest reported in literature for silver nanoparticles. T2 - POLYDAYS 2016 CY - Potsdam, Germany DA - 28.09.2016 KW - Nanoparticles KW - Small-angle X-ray scattering KW - SAXS KW - Silver PY - 2016 AN - OPUS4-37622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike A1 - Dümichen, Erik A1 - Becker, Roland A1 - Barthel, Anne-Kathrin A1 - Bannick, Claus Gerhard T1 - General aspects of polymers and and polymers in environment N2 - The presentation addresses first general aspects of polymers and polymers in environment (definitions, types, phases, morphology, density) and than summarise the possibilities of analysis. T2 - 1. meeting of ISO/TC 61/SC 5/AHG "microplastics" CY - Berlin, Germany DA - 12.04.2016 KW - Microplastics KW - Polymers PY - 2016 AN - OPUS4-36758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Wachtendorf, Volker A1 - Krafft, Bernd A1 - Morys, Michael A1 - Böhning, Martin A1 - Rybak, Thomas T1 - Multilayer graphene rubber nanocomposites N2 - Multilayer Graphene (MLG), a nanoparticle with a specific surface of BET = 250 m2/g and thus made of only approximately 10 graphene sheets, is proposed as a nanofiller for rubbers. When homogenously dispersed, it works at low loadings enabling the replacement of carbon black (CB), increase in efficiency, or reduction in filler concentration. Actually the appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing and mechanical properties of different rubbers, as shown for Chlorine-Isobutylene-Isoprene Rubber (CIIR), Nitrile-Butadiene Rubber (NBR), Natural Rubber (NR), and Styrene-Butadiene Rubber (SBR). A mere 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of carbon black. Similar equivalents are observed for MLG/CB mixtures. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards fire behavior. The later shown by the reduction in heat release rate in the cone calorimeter. The higher the nanofiller concentration is (3 phr, 5 phr, and 10 phr was investigated), the greater the improvement in the properties of the nanocomposites. Moreover, the MLG nanocomposites improve stability of mechanical properties against weathering. An increase in UV-absorption as well as a pronounced radical scavenging are proposed and were proved experimentally. To sum up, MLG is interesting as a multifunctional nanofiller and seems to be quite ready for rubber development. T2 - 8th Conference on Times of Polymers (TOP) & Composites CY - Ischia, Italy DA - 19.06.2016 KW - Graphene KW - Rubber KW - Nanocomposite PY - 2016 AN - OPUS4-36869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nolze, Gert T1 - Simulation of powder diffraction patterns N2 - The theory of powder diffraction simulation is explained at the example of PowderCell, a free-available software of BAM. T2 - PowderCell Users meeting CY - Joinville, Brazil DA - 21.09.2015 KW - Powder diffraction KW - X-ray diffraction KW - Phase analysis KW - Simulation PY - 2015 AN - OPUS4-37789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klingelhöffer, Hellmuth T1 - Investigations on the tensile testing procedure conducted within the European project TENSTAND N2 - The current presentation shows the intention of the former European TENSTAND project on computer controlled tensile testing of metals. The history of the tensile testing standards is explained. Some test results of the TENSTAND project are shown. The presentation is focused on criticism of Chinese delegates in ISO TC 164 SC1 WG4 who stated that the TENSTAND project which was finished about 10 years ago came to wrong conclusions and were misleading. This presentation points out misunderstandings of the Chinese delegation in the test program and the results of the TENSTAND project and the former development of the tensile testing standard ISO 6892-1. Some tests of the TENSTAND project were newly evaluated using the original test data. The evaluation showed again that the conclusions of the TENSTAND project are correct. T2 - Committee meeting of ISO TC 164 SC1 WG4 CY - Teddington, UK DA - 06.09.2015 KW - European TENSTAND project KW - ISO 6892-1 KW - Strain controlled tensile testing KW - Stress rate PY - 2015 AN - OPUS4-38227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Behrens, H. A1 - Deubener, J. A1 - Reinsch, Stefan A1 - Bauer, Ute A1 - Rößler, C. T1 - Impact of structure and relaxation on fatigue and micro-mechanical properties of oxide glasses: the role of volatiles and bonding state N2 - As subcritical crack growth (SCCG) can reduce tensile strength of glasses by many orders of magni-tude, the potential for improvement of fatigue behaviour is most intriguing in developing ultra-strong glasses. An essential bottleneck is the basic understanding of the numerous interplaying pressure-, temperature- and water-affected relaxation phenomena at the crack tip and related toughening strat-egies. Therefore, the present project aims to advance the basic understanding of structural relaxa-tion effects and local properties caused by increased water concentration and tensile stresses at the crack tip as they are a key for structural toughening designs to develop SCCG-free glasses and glass surfaces. Our first studies give clear evidence that glass structure and dynamics is strongly modified upon hy-dration of glasses. These changes are highly related to the nature of network formers but are affect-ed as well by the counter ions (network modifier). Results of the 1st project part suggest that struc-tural relaxation below glass transition temperature, i.e. overlapping of short-range (beta) and long-range (alpha) interactions can contribute to SCCG in water-free environments and that structurally dissolved water in the glasses can have decisive impact on this effect. In the 2nd project stage specific glasses compositions will be investigated to gain an improved un-derstanding on the relation of sub-Tg relaxation and inert SCCG as well as to shed light to the relat-ed effects of dissolved water and its speciation. These glasses cover a broader range of different glass topologies and binding partners, whereby the coupling of alpha and beta relaxations is varied systematically by alkali-, alkaline earth ions and water species concentrations. Preparation of hy-drous glasses (up to 8 wt% water) will be performed by high pressure syntheses. Structure will be resolved by NMR, Raman and IR spectroscopy while structural relaxation is accessed in the temper-ature and frequency domain using dynamic mechanical spectroscopy and ultrasonic damping. We will focus on measurements of inert SCCG (region III) conducting experiments in vacuum and dry gas atmospheres using indentation techniques and stressing of glass specimens in DCB geometry. Experimental data on SCCG will be provided to SPP groups, which deals with fatigue in metallic glasses and vice versa we will test theoretical predictions of ab-initio simulations of partner within SPP 1594 in order to quantify the effect of water on the crack tip. In summa topological factors con-trolling the subcritical crack growth with respect to water will be identified from which structural toughening designs for highly fatigue resistant-glasses can be derived. T2 - Kolloquium des DFG-PP 1593 Ultrastrong Glasses CY - Jena, Germany DA - 17.9.2015 KW - Glass KW - Fatigue PY - 2015 AN - OPUS4-38335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -