TY - CONF A1 - Carstensen, Niels T1 - Generation of Tribosystems by Additive Surface Treatment on Tool Steel Substrate N2 - Laser implantation aims at reducing friction and wear on highly stressed surfaces in forming processes. Especially the hot stamping process that is used as a resource efficient process for manufacturing geometrical complex and high-strength structures, exhibits severe wear and high friction during the forming operation. The laser implantation process addresses this problem by combining two different approaches (surface modification and surface structuring) in surface technology by creating elevated, highly wear-resistant micro-features to influence the tribological performance. Pure TiB2 implants have shown to reduce tool-sided wear significally and improve the part formability by reducing local necking in deep drawing tests. Within the scope of this work, TiB2-TiC and TiB2-TaC hard material mixtures are implanted on X38CrMoV5-3 hot work tool steel. The aim is to investigate how the implant material properties can be influenced by the application of different mixing ratios of hard material mixtures under the specific variation of the process parameters. Distinct implant formations are tested on a novel test apparatus to examine the influence on the tribological properties. From the analyses of the implant properties by hardness measurements, light microscopic images, EDX and XRD analyses process parameter ranges are identified to produce defect-free dome- and ring-shaped implants. The specific process parameters (pulse power, pulse duration, mixing ratio and coating thickness) can be used for the determination of the implant geometry (height, width and depth). The tribological tests exhibit improved friction and wear properties. Based on these results, a tribosystem manufactured by this additive surface treatment technology shows great potential to enhance the effectiveness of the hot stamping process. T2 - Friction 2021 CY - Sankt Augustin, Germany DA - 18.11.2021 KW - Laser implantation KW - Surface modification KW - Additive surface treatment KW - Hot stamping KW - Tool steel PY - 2021 AN - OPUS4-53809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Comparison of the fatigue behavior of wrought and additively manufactured AISI 316L N2 - Additively Manufactured (AM) parts are still far from being used in safety-relevant applications, mainly due to a lack of understanding of the feedstock-process-propertiesperformance relationship. This work aims at providing a characterization of the fatigue behavior of the additively manufactured AISI 316L austenitic stainless steel and a direct comparison with the fatigue performance of the wrought steel. A set of specimens has been produced by laser powder bed fusion (L-PBF) and a second set of specimens has been machined out of hot-rolled plates. The L-PBF material shows a higher fatigue limit and better finite life performance compared to the wrought material, accompanied by an extensive amount of cyclic softening. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Additive Manufacturing KW - AM KW - 316L KW - Fatigue KW - High Cycle Fatigue KW - Low Cycle Fatigue PY - 2021 AN - OPUS4-53780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing N2 - Synchrotron X-ray computed tomography (SXCT) at BAMline has been paired with in-situ tensile loading to monitor damage evolution in LPBF Metal Matrix Composite (MMC) 7017 Aluminium alloy + 3 wt% Zr + 0.5 wt% TiC. The processing of the material leads formation to different categories of Zr-rich inclusions, precipitates and defects. In-situ SXCT test disclosed the critical role of the pre-cracks in the reinforcement phases in the failure mechanisms of LPBF MMC. The damage was initiated from lack-of-fusion defects and cracks propagated through coalescence with other defects. T2 - HZB Uer Meeting 2023 CY - Berlin, Germany DA - 22.06.23 KW - Additive manufacturing KW - BAMline KW - Synchrotron X-ray computed tomography KW - in-situ PY - 2023 AN - OPUS4-57801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, M. A1 - Schlingmann, T. A1 - Schmidt, J. A1 - Bettge, Dirk A1 - Hilgenberg, Kai A1 - Binder, M. A1 - Klöden, B. T1 - A Round Robin Test To Investigate The Printing Quality Of PBF LB/M Processed AlSi10Mg N2 - When it comes to higher accuracies, new technologies and real applications in additive manufacturing, there is one topic which cannot be avoided: The material response on the chosen processing parameters and its agreement and correspondence with literature data of the wrought material grade counterpart. In industrial Additive Manufacturing (AM) standards in terms of printing parameters, protection gas atmospheres or powder handling instructions are not obligatory. Therefore, the question must be answered whether the AM process is reproducible and reliable over different printing companies. This was the motivation to realize a round robin test between 8 European printing companies and academic partners. The consortium had printed and tested fatigue and tensile testing bars under plant-specific conditions. A commonly used cast aluminum alloy, AlSi10Mg, was chosen as test material for the PBF-LB/M process. Differences of the results between the partners and the scatter itself were discussed in detail. T2 - World PM2022 CY - Lyon, France DA - 09.10.2022 KW - Additive manufacturing KW - AlSi10Mg KW - Laser powder bed fusion KW - Round robin KW - Reproducibility PY - 2022 AN - OPUS4-56303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strauß, Lea T1 - Empirical Model for Fatigue Life Prediction N2 - Laser-based powder bed fusion (PBF-LB) is an advanced additive manufacturing technique renowned for its precision and capability to fabricate complex metal components. However, the high thermal gradients and rapid cooling rates intrinsic to this process introduce significant process-induced effects, such as inhomogeneities, surface roughness, anisotropy, and residual stress, all of which critically influence the fatigue behavior of the produced parts. This study investigates the fatigue performance of AlSi10Mg samples produced by PBF-LB, examining the impact of varying surface conditions, geometries, and residual stress levels. Fatigue life prediction models are formulated based on nominal stress amplitude, residual stress, notch factor, crackinitiating inhomogeneity, and surface roughness, with smooth samples serving as a baseline reference. The study presents two empirical models for predicting fatigue life and fatigue strength using S-N curves and the Kitagawa-Takahashi diagram with the El Haddad approach, derived from comprehensive experimental data, including finite element modelling, fatigue life measurements, surface roughness evaluations, and residual stress analysis. T2 - ICAM2024 CY - Atlanta, GA, USA DA - 28.10.2024 KW - AlSi10Mg KW - Kitagawa-Takahashi diagram KW - Equivalent stress KW - Fatigue life prediction KW - PBF-LB/M PY - 2024 AN - OPUS4-61538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schob, Daniela T1 - Comparative Analysis FFF vs. cold rolled 316L Samples N2 - This study provides insights into the properties of 316L stainless steel produced by additive manufacturing using fused filament fabrication (FFF). One key finding is particularly noteworthy: in significant contrast to cold-rolled 316L, FFF316L develops a pronounced martensite phase after fabrication. The comprehensive comparative analysis shows that FFF316L not only retains the ferrite volume content, but that this is also significantly influenced by the build-up direction. Despite the sintering process, which typically involves densification of the material, a pore volume fraction of 8.45 % remains, which influences the mechanical properties. Although FFF316L has lower elastic modulus and tensile strength values compared to cold-rolled 316L, its ductility is still competitive. The study further reveals that deformation-induced martensite forms at the intersections of the deformation twins and ferrite islands form at the grain boundaries during the compression and sintering phases. These findings highlight the challenges associated with FFF316L in specific application fields and signal the need to continue to carefully evaluate and improve the development of manufacturing technologies. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Fused Filament Fabrication KW - Computed Tomography KW - 316L Stainless Steel KW - Deformation-Induced Martensite PY - 2024 AN - OPUS4-60302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Binder jetting of crystallizing bioactive glass powders N2 - Customized artificial bone replacement implants made of resorbable bioactive glass (BG) have not yet become widely accepted in clinical use. This is mainly due to the contrariness of sintering ability and appropriate bioactivity. Concurrent crystallization often prevents the generation of dense sinter bodies, especially for additive manufactured 3D scaffolds. The presented study investigates the limits and advantages of crystallization of powder compacts manufactured by binder jetting and uniaxial pressing for different particle size fractions (psf) of two BGs. T2 - CeramicAM 2024 - 1º CY - Sao Paulo, Brasil DA - 19.09.2024 KW - Bioactive glass KW - Sintering KW - Crystallization KW - Additive manufacturing PY - 2024 AN - OPUS4-62594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Sub-4 nm particles from FFF-3D printing measured with the TSI 1 nm CPC and the Airmodus A11 nCNC N2 - Concerns have been raised as Fused Filament Fabrication (FFF) desktop 3D printer emits harmful ultrafine particles (dP < 100 nm) during operation in indoor spaces. However, the vast majority of previous emission studies have neglected the possible occurrence of sub-4 nm particles by using conventional condensation particle counter (CPC) for detection. Thus, the total particle emission could be systematically underestimated. This study has compared two diethylene glycol (DEG) based instruments to evaluate their suitability for measuring organic FFF particles in the sub-4 nm size range either as particle counter or as a particle size spectrometer. T2 - European Aerosol Conference 2024 CY - Tampere, Finland DA - 25.08.2024 KW - Air pollution KW - Emission testing KW - FFF-3D printing KW - Sub-4nm particles KW - Ultrafine particles PY - 2024 AN - OPUS4-60930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - Near-real-time in-situ powder bed anomaly detection using machine learning algorithms for high-resolution image analysis in PBF-LB/M N2 - In-situ captured visual images of the laser powder bed fusion process (PBF-LB/M) provide valuable insights into process dynamics. Automatic analysis of after-recoating images using machine learning algorithms enables the detection of process deviations to reduce scrap production. However, current industrial monitoring systems for PBF-LB/M are limited by low image resolution. While higher resolutions enable the system’s ability to capture smaller features, they increase storage and computational demand. Edge devices offer a solution by enabling near-real-time, on-premises image analysis within the machine and company network. In this study, high-resolution after-recoating images, captured with a spatial resolution of 17 µm/pixel and an image size of 9344 x 7000 pixels, were processed on an Nvidia Jetson Orin NX16 edge device. The images were downscaled, and anomaly detection algorithms were used to identify regions of interest for segmentation and classification at full resolution. To address computational constraints, state-of-the-art anomaly detection algorithms were evaluated and an appropriate downscaling factor for the on-edge implementation was determined. The EfficientAD algorithm achieved promising results, detecting anomalies within an inference time of less than 10 seconds. The presented framework enables anomaly detection with a maximum delay of one layer. This lays the foundation for the future development of near-real-time intervention in the PBF-LB/M process. T2 - ISAM 2025 – 6th International Symposium on Additive Manufacturing CY - Dresden, Germany DA - 21.05.2025 KW - Additive manufacturing KW - Image processing KW - In-situ monitoring KW - Powder bed fusion PY - 2025 AN - OPUS4-63231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? First Details of a Corrosion Test using Sulphate-Reducing Bacteria N2 - Additively manufactured metals become relevant for industrial application. Although many studies on wet corrosion of these metals have been conducted, to the authors knowledge no study seems to contain microbiological corrosion (MIC). In the presented study an experiment was conducted on PBF-LB/AlSi10Mg to test this material's susceptibility for MIC. The tested specimen were analysed using Computed Tomography before and after the MIC experiment to enable a detailed characterisation the damage on the specimens' global and local level. A global reduction of material was observed. In addition, localised damage along process inherent features of the materials microstructure was observed. T2 - Beiratssitzung TF Umwelt CY - Berlin, Germany DA - 17.03.2025 KW - Computed Tomography KW - Additive Manufacturing KW - Biocorrosion KW - Sulphate-reducing Bacteria KW - Microbially influenced corrosion PY - 2025 AN - OPUS4-62772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Merz, Benjamin T1 - Precise Position Detection for Repair of Gas Turbine Blades using PBF-LB/M N2 - Additive manufacturing (AM) technologies are becoming increasingly important, not only for the manufacture of parts, but also as repair technology that complement existing production technologies. Powder bed fusion of metals by laser beam (PBF-LB/M) combines the freedom in design with high achievable accuracy, making it ideal as a repair approach. However, there are still challenges in adapting process for repair applications. When mounting parts inside PBF-LB/M machines, their real position within the build volume is unknown. One goal of a repair process is to minimize the offset between the base component and the additively manufactured structure to reduce additional rework. For a minimum offset between component and additively manufactured structure, the actual position of the component has to be identified with high precision within the machine coordinate system (MCS). In this work a process setup is presented that allows the actual position of a gas turbine blade to be detected inside a PBF-LB/M machine. A high resolution camera with 65 megapixel is used for this purpose. The presented setup is implemented on a SLM 280 HL PBF-LB/M machine. In addition to the setup, a novel repair workflow using PBF-LB/M is presented. The developed setup and workflow consider inaccuracies in the component and camera mounting, as well as process inaccuracies. This includes keystone distortion correction by homography. The machine setup and workflow are used to repair a real gas turbine blade. Subsequently the offset between the turbine blade and the additivley manufactured structure is validated by 3D scanning the repaired part. The maximum offset is 160 µm. The presented approach can be extended to other geometries and PBF-LB/M machine manufacturers. The high-resolution camera approach is platform independent, which facilates the market penetration of PBF-LB/M repair processes. T2 - International Symposium Additive Manufacturing 2023 (ISAM 2023) CY - Dresden, Germany DA - 30.11.2023 KW - additive manufacturing KW - powder bed fusion of metals utilizing a laser beam KW - PBF-LB/M KW - hybrid repair KW - position detection KW - high-resolution camera PY - 2023 AN - OPUS4-59193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from 3D microstructural information N2 - Additive manufacturing (AM) is rapidly emerging from rapid prototyping to industrial production [1]. Thus, providing AM parts with a tagging feature that allows identification, like a fingerprint, can be crucial for logistics, certification, and anti-counterfeiting purposes since nearly any geometry can be produced by AM with stolen data or reverse engineering of an original product. However, the mechanical and functional properties of the replicated part may not be identical to the original ones and pose a safety risk [2]. Several methods are already available, which range from encasing a detector to leveraging the stochastic defects of AM parts for the identification, authentication, and traceability of AM components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. Local manipulation of components may alter the properties. The external tagging features can be altered or even removed by post-processing treatments. Integrating electronic systems [4] in AM parts can be used to identify and authenticate components with complex or customized geometries. However, metal-based AM, especially in powder bed fusion (PBF-LB/M) techniques, has a strong shielding effect that interferes with the communication between the reader and the transponder. Our work suggests a methodology for the identification, authentication, and traceability of AM components using microstructural features in AM components. We will show a workflow that includes analysing 3D micro computed tomography data and selecting a set number of voids that fulfil the identification criteria. We will show the results this workflow produces for a series of 20 Al-based cuboid samples with identical processing parameters and discuss their prospects and limitations. The workflow can help to establish a non-tamperable connection between an additively manufactured part and its digital data and hence link the physical and the digital world. T2 - MSE Konferenz CY - Darmstadt, Germany DA - 24.09.2024 KW - Additive Manufacturing KW - Fingerprint KW - Computed tomography PY - 2024 AN - OPUS4-62288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Multispectral in-situ monitoring of a L-PBF manufacturing process using three thermographic camera systems N2 - The manufacturing of metal parts for the use in safety-relevant applications by Laser Powder Bed Fusion (L-PBF) demands a quality assurance of both part and process. Thermography is a nondestructive testing method that allows the in-situ determination of the thermal history of the produced part which is connected to the mechanical properties and the formation of defects [1]. A wide range of commercial thermographic camera systems working in different spectral ranges is available on the market. The understanding of the applicability of these cameras for qualitative and quantitative in-situ measurements in L-PBF is of vital importance [2]. In this study, the building process of a cylindrical specimen (Inconel 718) is monitored by three camera systems simultaniously. These camera systems are sensitive in various spectral bandwidths providing information in different temperature ranges. The performance of each camera system is explored in the context of the extraction of image features for the detection of defects. It is shown that the high temporal and thermal process dynamics are limiting factors on this matter. The combination of different spectral camera systems promises the potential of an improved defect detection by data fusion. T2 - LASER SYMPOSIUM & ISAM 2021 CY - Online meeting DA - 07.12.2021 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Defect detection PY - 2021 AN - OPUS4-54141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Jonathan T1 - High-resolution in-situ image analysis in laser powder bed fusion N2 - Visual images captured - in-situ - in laser powder bed fusion (PBF-LB/M) provide valuable insights into process dynamics. This poster presents methods for analyzing high-resolution images with a spatial resolution of 17 µm/pixel and a size of 9344 × 7000 pixels. In the context of identifying microstructural anomalies, the relationship between the contrast values derived from the grey-level co-occurrence matrix (GLCM) of post-exposure images and ex situ measurements of surface roughness, porosity, and melt pool depth is illustrated. Furthermore, a workflow to detect process anomalies in post recoating images using an edge device is presented. T2 - BAM Advisory Council Meeting CY - Berlin, Germany DA - 25.06.2025 KW - Additive manufacturing KW - High resolution camera KW - Image processing KW - In situ monitoring KW - Powder bed fusion PY - 2025 AN - OPUS4-63990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Effect of heat treatment on the microstructure, residual stress state and fatigue properties of PBF-LB/M AlSi10Mg N2 - Al-Si alloys produced by Laser Powder Bed Fusion (PBF-LB/M) techniques allow the fabrication of lightweight free-shape components. Due to the extremely heterogeneous cooling and heating, PBF-LB/M induces high magnitude residual stress (RS) and a fine Si microstructure. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their evolution before and after post-process heat treatments (HT). T2 - Alloys for Additive Manufacturing Symposium 2022 (AAMS22) CY - Munich, Germany DA - 12.09.2022 KW - Neutron diffraction KW - X-ray diffraction KW - Crack propagation PY - 2022 AN - OPUS4-55871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Al-Si alloys produced by Laser Powder Bed Fusion (L-PBF) techniques allow the fabrication of lightweight free-shape components. Due to the high cooling rates occurring during the building process, L-PBF AlSi10Mg alloys exhibit an ultra-fine microstructure that leads to superior mechanical properties in the as-built condition compared to conventional cast Al-Si materials. Nevertheless, L-PBF processing induces high thermal gradients, leading to deleterious residual stress. In order to relax detrimental residual stress and to increase the ductility, post-processing stress relief treatments are performed. The objective of the contribution is to investigate, under different heat treatment condition, the evolution of microstructure and residual stresses in view of optimizing the fatigue performance of the alloy. To this purpose various heat treatments in a range of temperatures between 265°C and 300°C for a duration between 15 minutes and 2 hours are performed. T2 - Fatigue Design 2021 CY - Senlis, France DA - 17.11.2021 KW - AlSi10Mg KW - Additive manufacturing KW - L-PBF KW - Residual stress KW - Heat treatment PY - 2021 AN - OPUS4-53794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Benjamin, Merz T1 - Advanced camera calibration for lens distortion correction in hybrid additive manufacturing processes N2 - Hybrid additive manufacturing is becoming increasingly important in the field of additive manufacturing. Hybrid approaches combine at least two different manufacturing processes. The focus of this work is the build-up of geometries onto conventionally manufactured parts using laser-based powder bed fusion of metals (PBF-LB/M). The hybrid build-up requires a precise position detection system inside the PBF-LB/M machines to determine the exact position of the existing component. For this purpose, high-resolution camera systems can be utilized. However, the use of a camera system is associated with several challenges. The captured images are subject to various distortions of the optical path. Due to these distortions, it is not possible to use the images for measurements and, therefore, it is not possible to calculate the positions of objects. In this study a homography matrix is calculated to correct keystone distortion in the images. Different calibration patterns have been tested for the calculation of the homography matrix. The influence of the number of calibration points on the precision of position detection of objects is determined. Furthermore, the influence of an additional camera calibration by using ChArUco boards is evaluated. The result is a camera calibration workflow with associated calibration pattern for a precise position detection of parts inside PBF-LB/M machines allowing a hybrid build-up with minimum physical offset between base component and build-up. T2 - euspen’s 24th International Conference & Exhibition CY - Dublin, Ireland DA - 10.06.2024 KW - Aditive Manufacturing KW - Hybrid build-up KW - Position detection KW - Camera calibration PY - 2024 AN - OPUS4-60600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Favres, Georges T1 - European Metrology Network (EMN) for Advanced Manufacturing N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). By fully utilizing these KETs, advanced and sustainable economies will be created. It is considered that Metrology is a key enabler for the advancement of these KETs. EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network for Advanced Manufacturing. The EMN is made up of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The EMN aims to provide a high-level coordination of European metrology activities for the Advanced Materials and Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing and Advanced Materials (Large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider metrology community (including TCs) to provide input for the preparation of a Strategic Research Agenda (SRA) for Metrology for Advanced Manufacturing. This presentation will describe the progress in the development of the SRA by the EMN for Advanced Manufacturing. The metrology challenges identified across the various key industrial sectors, which utilise Advanced Materials and Advanced Manufacturing will be presented. The EMN for Advanced Manufacturing is supported by the project JNP 19NET01 AdvManuNet. T2 - 21st International Metrology Congress, CIM 2023 CY - Lyon (Chassieu), France DA - 07.03.2023 KW - Advanced Materials KW - EMN KW - European Metrology Network for Advanced Manufacturing, Strategic Research Agenda KW - SRA PY - 2023 AN - OPUS4-59208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Emissivity – Gamechanger for quantitative in-situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS = 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive Manufacturing PY - 2024 AN - OPUS4-60148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Przyklenk, A. T1 - Progress of the European Metrology Network for Advanced Manufacturing N2 - The European Metrology Network (EMN) for Advanced Manufacturing has been established in June 2021. Currently nine EMNs focussing on different important topics of strategic importance for Europe exist and form an integral part of EURAMET, the European Association of National Metrology Institutes (NMI). EMNs are tasked to ▪ develop a high-level coordination of the metrology community in Europe in a close dialogue with the respective stakeholders (SH) ▪ develop a strategic research agenda (SRA) within their thematic areas ▪ provide contributions to the European Partnership on Metrology research programme Based on the analysis of existing metrology infrastructures and capabilities of NMIs, the metrology research needs for advanced manufacturing are identified in close cooperation with academic, governmental and industrial stakeholders. Here, we report on the progress of the EMN for Advanced Manufacturing. T2 - Euspen 22nd International Conference & Exhibition (Euspen 2022) CY - Genf, Switzerland DA - 30.05.2022 KW - JNP AdvManuNet KW - Metrology KW - Advanced manufacturing KW - European Metrology Network KW - EMN PY - 2022 AN - OPUS4-55805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -