TY - CONF A1 - Duffner, Eric A1 - Kriegsmann, Andreas A1 - Szczepaniak, Mariusz T1 - WP5 - System validation phase and safety aspects N2 - Objectives, tasks, achievements, ongoing work and next steps within WP5 in the TAHYA Project during the first 18 month T2 - TAHYA Midterm review meeting CY - Brüssel, Belgium DA - 26.10.2019 KW - TAHYA project PY - 2019 AN - OPUS4-49192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric A1 - Mair, Georg A1 - Munzke, Dorit A1 - Szczepaniak, Mariusz A1 - Schukar, Marcus T1 - Lebensdauerversuche an Faserverbund-Druckbehältern überwacht mittels Schallemissionsprüfung und optischen Fasern T2 - 22. Kolloquium Schallemission N2 - Kurzfassung. Die meisten Faserverbundbehälter, die in Europa für den Transport gefährlicher Stoffe oder als Speicherbehälter für Wasserstoff oder Erdgas in Fahrzeugen Verwendung finden, werden für eine nicht begrenzte Lebensdauer ausgelegt. In regelmäßigen Abständen sind für diese Druckbehälter wiederkehrende Prüfungen vorgeschrieben, die in der Regel aus visuellen Inspektionen und hydraulischen Innendruckprüfungen bestehen. Die wiederkehrenden Prüfungen sind jedoch weder geeignet, die sichere Betriebsdauer festzulegen noch den Alterungszustand der Druckbehälter zu beurteilen. Aufgrund des weiter steigenden Drucks zur Kosten- und Gewichtsreduktion von Faserverbundbehältern und der damit einhergehenden Ausnutzung der existierenden Sicherheitsmargen gewinnen Methoden zur Beurteilung des Alterungsverhaltens dieser Druckbehälter immer mehr an Bedeutung. Vor diesem Hintergrund wurde in der BAM das Vorhaben „Alterungsverhalten von Composite-Druckgefäßen mit Carbonfaser-Compositen unter gekoppelten Beanspruchungen (COD-AGE)“ gestartet, um die Alterung von Faserverbundbehältern mittels verschiedener zerstörungsfreier Prüfverfahren zu untersuchen. Die hier vorgestellten Ergebnisse wurden an einem Typ 4 Hybridbehälter mit Kunststoffliner gewonnen, in den im Rahmen des Herstellungsprozesses optische Glasfasern in verschiedenen Schichten integriert wurden. Der Behälter wurde mittels hydraulischem Innendruck und erhöhter Umgebungstemperatur zyklisch bis zum Lebensende belastet. Zwischen den einzelnen Lastsequenzen erfolgte eine an die wiederkehrende Prüfung im Betrieb angelehnte hydraulische Druckbelastung. Sowohl die hydraulische Alterung als auch die Druckrampen wurden mittels Schallemissionsprüfung (SEP) und verteilter faseroptischer Sensorik mit dem Ziel einer frühzeitigen Versagensvorhersage überwacht. Durch die Schallemissionsanalyse sollte untersucht werden, ob zum Lebensende hin ein signifikanter Anstieg der Schallemissionsaktivität und -intensität, unterteilt in verschiedene Lastbereiche, beobachtet werden kann. Zusätzlich zum kontinuierlichen Monitoring der Zyklierung sollten die Druckrampen separat untersucht werden, um hier Potenziale für die wiederkehrende Prüfung zu erkennen. T2 - 22. Kolloquium Schallemission und 3. Anwenderseminar Zustandsüberwachung mit geführten Wellen CY - Karlsruhe, Germany DA - 27.03.2019 KW - Faserverbund KW - Druckbehältern KW - Lebensdauerversuche KW - Schallemissionsprüfung PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479534 SP - 1 EP - 10 PB - DGZfP CY - Berlin AN - OPUS4-47953 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric A1 - Szczepaniak, Mariusz A1 - Kriegsmann, Andreas T1 - Pressure cylinders for the transport of dangerous goods N2 - Introduction of the Department 3 and the competence and scientific focus of the working group focus area energy - gases for external visitors. T2 - Besuch einer Studentengruppe der AGH Krakau CY - BAM Berlin, Germany DA - 23.09.2019 KW - Introduction Department 3 KW - Focus area energy gases PY - 2019 AN - OPUS4-49193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duffner, Eric A1 - Szczepaniak, Mariusz A1 - Schoppa, Andre T1 - Abteilung 3 und Arbeitsbereich „Themenfeld Energie Gase" N2 - Vorstellung der Aufgaben-/Forschungs- und Prüfungsschwerpunkte des Arbeitsbereichs "Themenfeld Energie Gase" T2 - Besuch Expertengruppe der BG RCI CY - BAM Berlin, Germany DA - 15.05.2019 KW - Arbeitsbereichs "Themenfeld Energie Gase" PY - 2019 AN - OPUS4-49199 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René A1 - Basedau, Frank A1 - Kadoke, Daniel A1 - Gründer, Peter A1 - Schoppa, André A1 - Lehr, Christian A1 - Szczepaniak, Mariusz A1 - John, Sebastian A1 - Schukar, Marcus A1 - Munzke, Dorit A1 - Mair, Georg T1 - Distributed strain sensing with sub-centimetre resolution for the characterisation of structural inhomogeneities and material degradation of industrial high-pressure composite cylinders T2 - Proceedings of EWSHM 2018 N2 - Fibre-reinforced plastics (FRP) especially carbon-fibre-reinforced polymer (CFRP) and glass-fibre-reinforced polymer (GFRP) are commonly used materials in high pressure vessels and storage units for automotive and aerospace purposes. Optical fibres are suitable to be integrated or directly applied to the surface of FRP components. Using optical fibres it is possible to monitor the distributed strain profiles and changes within the fatigue life of a pressure vessel to ensure the operational safety. Within artificial ageing experiments we used swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of commercial high-pressure composite cylinder. This artificial ageing was performed using test conditions of 503bar pressure load (service pressure 300 bar) and 89 °C for 100 h. The polyimide coated optical fibres were glued to the surface externally in circumferential and axial direction. Using distributed strain sensing (DSS) material expansion of over 0.5% were monitored with sub-centimetre spatial resolution. Within the circumferential direction we observed up to 10 % local fluctuation compared to the median strain caused by inhomogeneous material expansion, which could cause local material fatigue. In addition, we determined material degradation manifested itself as localized remaining material expansion and/or contraction. Results have been validated by other non-destructive methods like digital strip projection. T2 - 9th European Workshop on Structural Health Monitoring (EWSHM) CY - Manchester, UK DA - 10.07.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458926 SP - 1 EP - 8 AN - OPUS4-45892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Mair, Georg A1 - Schoppa, André A1 - Szczepaniak, Mariusz T1 - Monitoring of residual stresses in composite pressure vessels via modal analysis T2 - Proceedings of NOVEM 2018 N2 - Within a current research project at the Federal Institute for Materials Testing and Research (BAM), the degradation process of composite pressure vessels is studied to be able to give more accurate lifetime predictions in future. The presented research is based on type III pressure vessels consisting of an aluminium tank which is fully wrapped with carbon fibre reinforced plastics. Focus is set on the analysis of residual stresses which are induced into the pressure vessel during manufacturing process in order to increase high cycle fatigue. However, with increasing lifetime residual stress conditions do change. To be able to measure and monitor stress conditions, the application of a non-destructive measurement method is aspired. In this paper, potential of an experimental modal analysis is worked out to capture and monitor aging and degradation effects in pressure vessels. With the presented method, information about changes in residual stress can be obtained via an analysis of the modal parameters. To realize an application, first, a finite element simulation is used to prove and evaluate potential capability and validity. In the following, a test bench is set up and successively optimized in its accuracy and efficiency. Sensitivity of the applied measurement technique is experimentally ascertained trough the measurement of several prestress modified pressure vessels. Finally, experimental results are interpreted and evaluated with the help of numerically gained findings. T2 - NOVEM 2018 CY - St. Eulalia, Ibiza, Spain DA - 07.05.2018 KW - Composite pressure vessel KW - Residual stress KW - Modal analysis PY - 2018 VL - 6 SP - Paper 175090, 1 EP - 9 AN - OPUS4-45220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Krentel, Daniel A1 - Kluge, Martin A1 - Askar, Enis A1 - Habib, Abdel Karim A1 - Kohlhoff, Harald A1 - Krüger, Simone A1 - Neumann, Patrick P. A1 - Rudolph, Miachael A1 - Schoppa, André A1 - Storm, Sven-Uwe A1 - Szczepaniak, Mariusz ED - Aga, Diana ED - Daugulis, Andrew ED - Li Puma, Gianluca ED - Lyberatos, Gerasimos ED - Tay, Joo Hwa ED - Lima, Éder Claudio T1 - Hazards from failure of CNG automotive cylinders in fire JF - Journal of Hazardous Materials N2 - Compressed natural gas (CNG) is a widely used automotive fuel in a variety of countries. In case of a vehicle fire where the safety device also malfunctions, a failure of the CNG automotive cylinder could occur. Such a cylinder failure is associated with severe hazards for the surrounding environment. Firstly, a comprehensive analysis is given below, summarizing various accidents involving CNG automotive cylinders and their consequences. In an extensive experimental program, 21 CNG automotive cylinders with no safety device were tested. Of the 21, burst tests were carried out on 5 Type III and 5 Type IV cylinders. Furthermore, fire tests with 8 Type III and 3 Type IV cylinders were conducted. Apart from cylinder pressure, inner temperature and cylinder mantle temperature, the periphery consequences, such as nearfield blast pressure and fragmentation are documented. The maximum measured overpressure due to a Type III cylinder failure was p = 0.41 bar. Each traceable fragment was georeferenced. All-in-all, fragment throw distances of d > 300 m could be observed. As one key result, it can be stated that the tested Type IV CNG cylinders showed less critical failure behavior then the Type III cylinders under fire impingement. KW - CNG KW - Composite cylinder KW - Gas cylinder KW - Tank failure KW - Fragments PY - 2019 DO - https://doi.org/10.1016/j.jhazmat.2018.12.026 SN - 0304-3894 SN - 1873-3336 VL - 367 SP - 1 EP - 7 PB - Elsevier CY - New York City, New York, USA AN - OPUS4-47135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Krentel, Daniel A1 - Kluge, Martin A1 - Askar, Enis A1 - Habib, Abdel Karim A1 - Kohlhoff, Harald A1 - Krüger, Simone A1 - Neumann, Patrick P. A1 - Rudolph, Michael A1 - Schoppa, André A1 - Storm, Sven-Uwe A1 - Szczepaniak, Mariusz T1 - Experimental investigation of consequences of LPG vehicle tank failure under fire conditions JF - Journal of Loss Prevention in the Process Industries N2 - In case of a vehicle fire, an installed LPG (liquefied petroleum gas) tank with a malfunctioning safety device poses severe hazards. To investigate the consequences in case of tank failure, we conducted 16 tests with toroidal shaped LPG vehicle tanks. Three tanks were used for a Hydraulic Burst Test under standard conditions. Another three tanks were equipped with a statutory safety device and were subjected to a gasoline pool fire. The safety device prevented tank failure, as intended. To generate a statistically valid dataset on tank failure, ten tanks without safety devices were exposed to a gasoline pool fire. Five tanks were filled to a level of 20 %; the re-maining five were filled to a level of 100 %. In order to gain information on the heating process, three tem-perature readings at the tank surface, and three nearby flame temperatures were recorded. At distances of l = (7; 9; 11) m to the tank, the overpressure of the shock wave induced by the tank failure and the unsteady tem-peratures were measured. All ten tanks failed within a time of t < 5 min in a BLEVE (boiling liquid expanding vapor explosion). Seven of these resulted directly in a catastrophic failure. The other three resulted in partial failure followed by catastrophic failure. A near field overpressure at a distance of l = 7 m of up to p = 0.27 bar was measured. All ten tests showed massive fragmentation of the tank mantle. In total, 50 fragments were found. These 50 fragments make-up 88.6 % of the original tank mass. Each fragment was georeferenced and weighed. Fragment throwing distances of l > 250 m occurred. For the tanks with a fill level of 20 %, the average number of fragments was twice as high as it was for the tanks that were filled completely. KW - Blast wave KW - BLEVE KW - Consequences KW - Explosion KW - LPG PY - 2018 UR - https://authors.elsevier.com/a/1XnFv_Ld32ewKu DO - https://doi.org/10.1016/j.jlp.2018.09.006 SN - 0950-4230 VL - 56 SP - 278 EP - 288 PB - Elsevier CY - Kidlington - Oxford AN - OPUS4-46238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -