TY - JOUR A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Goedecke, Thomas T1 - Industrial leak testing of dangerous goods packagings N2 - The Dangerous Goods Regulations currently do not include limit leakage rates orsensitivity requirements for industrial leak testing procedures that are equivalent tothe bubble test, which is the prescribed test method for design type testing ofdangerous goods packagings. During series production of such packagings, variousmethods are used, which often do not meet the requirements of the bubble test withregard to important criteria.Sensitivity, flow direction, pressure level and automatability are particularly importantfactors when selecting a suitable industrial leak testing method.The following methods are in principle both suitable and equally effective as thebubble test: pressure rise test (vacuum chamber), ultrasonic bubble leak detectionand gas detection methods (pressure technique by accumulation and vacuumchamber technique).To ensure a uniform test level during design type testing and production line leaktesting and therefore a comparable safety level as required by the Dangerous GoodsRegulations, it is necessary to include a more precise specification in these regula-tions. This requires, on the one hand, information about the sensitivity of the bubbletest and, on the other hand, the inclusion of a list of suitable, equally effective indus-trial test methods with their specific boundary conditions. T2 - 22nd IAPRI World Packaging CY - Online meeting KW - Bubble test KW - Dangerous goods packagings KW - Industrial leak testing KW - Leakproofness test KW - Series production PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507521 DO - https://doi.org/10.1002/pts.2502 SP - 1 EP - 14 PB - Wiley AN - OPUS4-50752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlick-Hasper, Eva A1 - Bruchno, Martin A1 - Thomas, Goedecke T1 - Release of Powdery or Granular Substances from Intact Dangerous Goods Bags During Road Transport - Analysis of the Causes and Development of a Test Concept N2 - The leaks of dangerous goods from actually intact bags detected in the years 2018 to 2020 tend to be at an almost constant high level. These releases of powdery or granular dangerous goods represent violations of the sift-proofness required in the dangerous goods regulations. This article first analyzes the causes. The components of the bags that are affected by leaks are micro-perforations, joins and closures, in particular internal sleeve valves. A distinction must be made between bags closed in conformity with or contrary to the manufacturer's instructions. The particle release is determined by a number of influencing factors of the filling substance, the packaging and other boundary conditions. Therefore, a comprehensive test concept is developed in this work, which takes all these factors into account. The application of this test concept facilitates the planning of the test setup and the experiments. On this basis, the complex mechanisms involved in the release of solid substances can be systematically investigated in the test laboratory. To prevent releases of powdery or granular substances from intact bags, it is necessary that the user has access to the closing instructions and the relevant properties of the test substance used for the design type approval. Further experimental investigations are needed to assess whether filling substances change their properties during transport and whether this enables them to escape. KW - Bags KW - Dangerous goods packagings KW - Leak KW - Particles KW - Sift-proofness PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527287 DO - https://doi.org/10.1002/pts.2575 SN - 0894-3214 VL - 34 IS - 7 SP - 435 EP - 446 PB - Wiley AN - OPUS4-52728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schutjajew, K. A1 - Pampel, Jonas A1 - Zhang, W. A1 - Antonietti, M. A1 - Oschatz, M. T1 - Influence of pore architecture and chemical structure on the sodium storage in nitrogen‐doped hard carbons N2 - Hard carbon is the material of choice for sodium ion battery anodes. Capacities comparable to those of lithium/graphite can be reached, but the understanding of the underlying sodium storage mechanisms remains fragmentary. A two‐step process is commonly observed, where sodium first adsorbs to polar sites of the carbon (“sloping region”) and subsequently fills small voids in the material (“plateau region”). To study the impact of nitrogen functionalities and pore geometry on sodium storage, a systematic series of nitrogen‐doped hard carbons is synthesized. The nitrogen content is found to contribute to sloping capacity by binding sodium ions at edges and defects, whereas higher plateau capacities are found for materials with less nitrogen content and more extensive graphene layers, suggesting the formation of 2D sodium structures stabilized by graphene‐like pore walls. In fact, up to 84% of the plateau capacity is measured at potentials less than 0 V versus metallic Na, that is, quasimetallic sodium can be stabilized in such structure motifs. Finally, gas physisorption measurements are related to charge discharge data to identify the energy storage relevant pore architectures. Interestingly, these are pores inaccessible to probe gases and electrolytes, suggesting a new view on such “closed pores” required for efficient sodium storage. KW - Sodium Ion Batteries KW - Hard Carbon KW - Storage Mechanism KW - Anode PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522529 DO - https://doi.org/10.1002/smll.202006767 VL - 17 IS - 48 SP - 2006767 PB - Wiley Online Library AN - OPUS4-52252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlick-Hasper, Eva A1 - Bethke, John A1 - Vogler, Nico A1 - Goedecke, Thomas T1 - Flow properties of powdery or granular filling substances of dangerous goods packagings - Comparison of the measurement of the angle of repose and the determination of the Hausner ratio N2 - To ensure safety when transporting dangerous goods, it is important to specify the flow properties of the respective solid filling substance of the packagings. For this purpose, the angle of repose is currently used for the UN approvals in Germany. Measurements were carried out on 12 powdery or granular substances applying the angle of repose measuring methods customary in the test centres. The results of the methods differ significantly from each other. In addition, some of the techniques cannot be applied for very cohesive or coarse-grained materials. The results for the angle of repose show a strong scatter for some constellations (coefficient of variation more than 20 %). Safety during transport of dangerous goods cannot be guaranteed with this currently practiced system of measuring the angle of repose. As a consequence, an alternative parameter to characterize the flow properties of bulk materials should be used in the recognized test centers for dangerous goods packagings, such as the Hausner ratio. This approach leads to more precise test results for the substances examined (maximum coefficient of variation 2.8 %). It also has advantages in terms of applicability and occupational safety. Since the flow properties are safety-relevant, both in terms of mechanical safety and safety against the release of dangerous substances, the testing practice in the recognized test labs should be improved and standardized. KW - Sift-proofness KW - Powders KW - Flowability KW - Flow properties KW - Angle of repose KW - Hausner ratio PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552990 DO - https://doi.org/10.1002/pts.2678 SP - 1 EP - 18 PB - Wiley online library AN - OPUS4-55299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Schlick-Hasper, Eva A1 - Müller, Karsten A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. T1 - Development of an analysis and testing concept for the evaluation of impact targets in the mechanical safety testing of dangerous goods packagings N2 - The mechanical and geometrical properties of impact targets greatly influence the outcome of a drop test. The International Agreement concerning the International Carriage of Dangerous Goods by Road (ADR) as well as ISO 2248 describe the characteristics of impact targets for drop tests of dangerous goods packagings. According to these regulations, the impact target’s surface needs to be unyielding, under testing conditions non-deformable, flat, and integral with a mass at least 50 times that of the heaviest packaging to be tested. The problem is that many production facilities, especially manufacturers of corrugated fibreboard boxes, do not have their own testing device with the required 50 times mass ratio of the impact target for a regulation compliant drop test during series production. Furthermore, at UN level it is considered necessary to revise these requirements. In the present paper, the impact target requirements are examined in detail and compared with those in other technical areas (e.g., impact target for container for the transport of radioactive materials). A research method is being developed to investigate the dependency between the mass ratio of the packaging and the target as well as the damage resistance of a drop tested package in relation to specific design characteristics. The results are of high relevance for industry purposes and intended to ensure a uniform level of safety assessment for the mechanical testing of dangerous goods packagings. KW - Corrugated fibreboard boxes KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Structural dynamics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549660 DO - https://doi.org/10.1002/pts.2656 SN - 0894-3214 SN - 1099-1522 VL - 35 IS - 9 SP - 689 EP - 700 PB - Wiley CY - New York, NY AN - OPUS4-54966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Olscher, C. A1 - Jandric, A. A1 - Zafiu, C. A1 - Part, Florian T1 - Evaluation of marker materials and spectroscopic methods for tracer-based sorting of plastic wastes N2 - Plastics are a ubiquitous material with good mechanical, chemical and thermal properties, and are used in all industrial sectors. Large quantities, widespread use, and insufficient management of plastic wastes lead to low recycling rates. The key challenge in recycling plastic waste is achieving a higher degree of homogeneity between the different polymer material streams. Modern waste sorting plants use automated sensor-based sorting systems capable to sort out commodity plastics, while many engineering plastics, such as polyoxymethylene (POM), will end up in mixed waste streams and are therefore not recycled. A novel approach to increasing recycling rates is tracer-based sorting (TBS), which uses a traceable plastic additive or marker that enables or enhances polymer type identification based on the tracer’s unique fingerprint (e.g., fluorescence). With future TBS applications in mind, we have summarized the literature and assessed TBS techniques and spectroscopic detection methods. Furthermore, a comprehensive list of potential tracer substances suitable for thermoplastics was derived from the literature. We also derived a set of criteria to select the most promising tracer candidates (3 out of 80) based on their material properties, toxicity profiles, and detectability that could be applied to enable the circularity of, for example, POM or other thermoplastics. KW - Circular economy KW - Post-consumer plastic waste KW - Plastic waste recycling KW - Tracer-based sorting KW - Sensor-based sorting KW - Spectroscopy KW - Fluorescent markers KW - Thermoplastics KW - Polyoxymethylene PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555624 DO - https://doi.org/10.3390/polym14153074 SN - 2073-4360 VL - 14 SP - 1 EP - 20 PB - MDPI CY - Basel AN - OPUS4-55562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. W. T1 - Improved criteria for evaluating impact targets in regulative drop tests of dangerous goods packagings N2 - For dangerous goods packagings, drop testing onto an essential unyielding target can be used to assess the mechanical resistance to impact loads. Adopted regulations like ADR/RID require that the impact surface provided shall be integral with a mass at least 50 times than that of the heaviest package to be tested. The problem is that many manufacturers do not possess impact targets that satisfy the required 50 times mass ratio for regulative drop tests during series production. The objective of this work is to verify existing and define improved criteria for impact target structures based on systematic investigations. Previous evidence highlights the relevance of other parameters in addition to the mass ratio. Therefore, in this research, a variation of drop test parameters was carried out experimentally. Furthermore, numerical vibration analysis was applied to investigate the deformability of the impact surface. The results conclude that the mass ratio of 1:50 cannot be defined as a decisive criterion. In order to determine the influence of further drop test parameters, the research findings were used to validate a parametric model which assesses impact target deflection. An approximation quality of over 90 % was achieved. As a result, new evaluation criteria are proposed. Firstly, a method for identifying critical impact target designs is provided. Secondly, a new comprehensive formula compares the approximated maximum deflection of a real impact target to the respective theoretical threshold derived from a worst-case assumption. In practice, this leads to great advantages in the evaluation of already installed impact targets for dangerous goods packagings. KW - Corrugated fibreboard box KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Mechanical response KW - Steel drum KW - Structural dynamics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576985 DO - https://doi.org/10.1002/pts.2759 SN - 0894-3214 SP - 1 EP - 14 PB - John Wiley & Sons Ltd AN - OPUS4-57698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlick-Hasper, Eva A1 - Bethke, John A1 - Goedecke, Thomas T1 - How To Measure The Angle of Repose of Hazardous Substances in the Test Centers for Dangerous Goods Packagings N2 - The flow properties of powdery or granular filling substances for dangerous goods packagings are safety-relevant parameters. To specify the flow behavior, the angle of repose is measured in the recognized test centers for dangerous goods packagings in Germany. Previous investigations performed on non-hazardous substances revealed that some of the methods currently used have disadvantages in application. Additionally, for occupational health and safety reasons, it was generally viewed critically to carry out measurements of the angle of repose for dangerous goods at all. Instead, the dimensionless Hausner ratio to describe the flow behavior was proposed. In this work, the investigations were extended to real hazardous substances to concretize the assessment. Five exemplary hazardous substances were tested for their angle of repose using the methods commonly applied in the test centers. The Hausner ratio was also determined. In addition, the influence of a different climatic preconditioning on the angle of repose measurement was examined using three selected non-hazardous bulk materials. The results show that the measurement of the angle of repose is not fundamentally excluded for dangerous goods. However, for reasons of applicability, repeatability and occupational health and safety, only the ISO method can be applied for dangerous filling substances. This method provides conservative results regarding a safety-related evaluation of flow properties for the transport of dangerous goods. In principle, both the ISO method and the determination of the Hausner ratio can be used for dangerous goods. It is also essential especially with finely powdered filling goods, to carry out controlled preconditioning. KW - Angle of repose KW - Flow properties KW - Flowability KW - Hausner ratio KW - Powders KW - Sift-proofness PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576552 DO - https://doi.org/10.1002/pts.2756 SN - 0894-3214 SP - 1 EP - 20 PB - Wiley AN - OPUS4-57655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hong, H. A1 - Part, Florian A1 - Nowack, B. T1 - Prospective dynamic and probabilistic material flow analysis of graphene-based materials in Europe from 2004 to 2030 N2 - As industrial demand for graphene-based materials (GBMs) grows, more attention falls on potential environmental risks. The present article describes a first assessment of the environmental releases of GBMs using dynamic probabilistic material flow analysis. The model considered all current or expected uses of GBMs from 2004 to 2030, during which time there have already been significant changes in how the graphene mass produced is distributed to different product categories. Although the volume of GBM production is expected to grow exponentially in the coming years, outflow from the consumption of products containing GBMs shows only a slightly positive trend due to their long lifetimes and the large in-use stock of some applications (e.g., GBM composites used in wind turbine blades). From consumption and end-of-life phase GBM mass flows in 2030, estimates suggest that more than 50% will be incinerated and oxidized in waste plants, 16% will be landfilled, 12% will be exported out of Europe, and 1.4% of the annual production will flow to the environment. Predicted release concentrations for 2030 are 1.4 ng/L in surface water and 20 μg/kg in sludge-treated soil. This study’s results could be used for prospective environmental risk assessments and as input for environmental fate models. KW - Graphene KW - Graphene-based material (GBM) KW - Material flow analysis KW - Exposure modeling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568843 DO - https://doi.org/10.1021/acs.est.2c04002 SN - 0013-936X SN - 1520-5851 VL - 56 SP - 13798 EP - 13809 PB - American Chemical Society CY - Columbus, Ohio AN - OPUS4-56884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick‐Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, Manfred W. T1 - Drop Test Simulation of Packaging for Dangerous Goods: An Investigation of Appropriate Drop Height Adjustment in Case of Deviating Packaging Gross Mass N2 - In the approval process of dangerous goods packagings, drop tests onto a flat, essentially unyielding surface are used to assess resistance against mechanical damage. International adopted regulations like ADR and RID define filling good dependent drop heights and filling degrees whilst the user needs to define the maximum gross mass to be tested and approved. Maximum packaging gross mass is defined conservatively and not reached in practice. To meet the defined gross mass in testing, using additives is permitted. However, in some cases, additives are not desirable due to packaging design or filling substance properties. This leads to deviations from the initial gross mass definition. Hence, a certain drop height adjustment is necessary to achieve the required impact loading. Laboratories frequently adjust drop height assuming a perfectly elastic collision that is inaccurate. Appropriate adjustment is not trivial due to energy conversion processes, for example, plastic deformation. In this work, a test stand KW - Corrugated fibreboard box KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Mechanical response KW - Structural dynamics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614138 DO - https://doi.org/10.1002/pts.2858 SP - 1 EP - 18 PB - Wiley AN - OPUS4-61413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Naumann, Kathrin A1 - Tichter, Tim A1 - Nielsen, Rasmus S. A1 - Seger, Brian A1 - Hansen, Ole A1 - Chorkendorff, Ib A1 - Vesborg, Peter C. K. T1 - Protection Materials on III–V Semiconductors for Photoelectrochemical CO Reduction N2 - Tantalum oxide (TaOx) and amorphous titanium dioxide (TiO2) are employed as protection materials for commercial GaInP/GaAs/Ge triple-junction solar cells to facilitate the unbiased photoelectrochemical reduction of carbon monoxide on nanostructured copper particles. It has been found that a photoelectrode protected by a 150 nm-thick layer of TiO2, capped with 8 nm TaOx, and decorated with copper nanocubes in the size of 150 nm can successfully drive the photoelectrochemical conversion of carbon monoxide to ethylene. Implemented into a photoelectrochemical flow reactor, which continuously supplies the active interface with CO-saturated electrolyte, the device achieves a faradaic efficiency of 24% under AM1.5G conditions. Direct attachment of the copper nanocubes to a protection layer of TiO2 in the absence of TaOx results in a strong hydrogen evolution reaction (HER) and no CO reduction products are found. This unexpected loss in selectivity is studied via post-operando X-ray photoemission spectroscopy and ion-scattering spectroscopy. No modifications in the redox state of TiO2 orsigns of H intercalation are found, while the preferential redeposition of small Cu nanoparticles is considered possible. This increasein HER appears specific for TiO2, as additional, purely electroanalytical experiments using tantalum oxide or carbon as a support layer for Cu nanocubes can produce ethylene effectively. KW - Photoelectrochemistry KW - Carbon Monoxide Reduction KW - Protection Material KW - Multi‐junction KW - Copper Catalyst PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618712 DO - https://doi.org/10.1021/acs.jpcc.4c04782 SP - 1 EP - 10 PB - American Chemical Society (ACS) AN - OPUS4-61871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prenner, Stefanie A1 - Part, Florian A1 - Jandric, Aleksander A1 - Bordes, Arnaud A1 - Leonhardt, Robert A1 - Jung-Waclik, Sabine A1 - Huber-Humer, Marion ED - Djebali, Ridha T1 - Enabling Circular Business Models: Preconditions and Key Performance Indicators for the Market Launch of Repurposed Second‐Life Lithium‐Ion Batteries From Electric Vehicles N2 - With the rise of electric vehicles (EVs) and thus lithium‐ion batteries (LIBs), the number of end‐of‐life (EoL) LIBs after their first life in EVs is about to increase significantly. These end‐of‐first‐life (EoFL) EV LIBs still have sufficient energy density for less‐demanding second‐life applications like stationary battery energy storage systems (BESSs) or mobile applications (e.g., forklifts, tools). Repurposing EoFL EV LIBs extends their lifespan, offering sustainability benefits and supporting several United Nations (UN) Sustainable Development Goals (SDGs). However, prevailing market entry barriers, such as high repurposing costs, little information on battery history and aging, or lacking performance indicators, hinder the widespread implementation of second‐life applications. Thus, this study aims to identify preconditions for considering and selecting useful EoFL LIBs and to determine key performance indicators (KPIs) to minimize economic risks for a successful second‐life market launch. KPIs were rated according to importance using a Likert scale, and reference values were introduced. A mixed‐methods approach, using expert interviews, an exploratory workshop, and an online survey, was applied. Twelve important preconditions were identified, with the “availability of information on battery specification” and “compliance with standards and regulations” considered very important. In addition, 12 KPIs were derived, covering six economic, three environmental, and three technical and safety‐related indicators. The KPIs “state of safety (SoS)” and “resource savings (Rsav)” were rated as highly important. Overall, the findings provide performance measurement guidance for repurposing companies, facilitating the market launch and adoption of second‐life applications. Future research can build on these results and investigate variations among different battery types, ultimately promoting a circular economy. KW - Lithium-Ion battery KW - Key performance indicators KW - Circular economy KW - Electric vehicle KW - Sustainability PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-619167 DO - https://doi.org/10.1155/er/8331870 SP - 1 EP - 19 PB - Wiley AN - OPUS4-61916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prenner, Stefanie A1 - Part, Florian A1 - Jung-Waclik, Sabine A1 - Bordes, Arnaud A1 - Leonhardt, Robert A1 - Jandric, Aleksander A1 - Schmidt, Anita A1 - Huber-Humer, Marion T1 - Barriers and framework conditions for the market entry of second-life lithium-ion batteries from electric vehicles N2 - Transition to circular economy for lithium-ion batteries used in electric vehicles requires integrating multiple stages of the value cycle. However, strategies aimed at extending the lifetime of batteries are not yet sufficiently considered within the European battery industry, particularly regarding repurposing. Using second-life lithium-ion batteries (SLBs) before subsequent recycling can offer several advantages, such as the development of sustainable business models, the reduction of emissions, and alignment with UN Sustainable Development Goals 7, 12, and 13. Using expert and problem-centred interviews along with an exploratory workshop, this study guides stakeholders in the battery sector by illustrating the necessary changes for a more holistic circular economy. Moreover, an extended political, economic, social, technological, environmental, legal, and additionally safety-related (PESSTEL) analysis approach is carried out, which has not yet been used in this context. In this process, barriers, as well as necessary institutional framework conditions and organisational requirements for a successful market entry of SLB applications are investigated. Among others, key barriers relate to the competition with first-life applications and safety concerns. SLBs require high manual labour costs for repurposing, along with expenses for expired warranties and re-certifications. Ownership structures in traditional business models often result in SLBs and their corresponding usage data staying under the control of the manufacturers. Market viability, however, requires a level playing field for both first-life and second-life operators as well as circular battery and data-sharing business models. Gathering data on the ageing performance and performing improved safety testing according to test protocols facilitates the reliable assessment of SLBs. KW - Electric vehicle KW - Circular economy KW - Market entry barrier KW - Repurposing KW - Second-life lithium-ion battery KW - Second-life battery energy storage system PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614543 DO - https://doi.org/10.1016/j.heliyon.2024.e37423 VL - 10 IS - 18 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-61454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Caianiello, Carlo A1 - Tichter, Tim A1 - Arenas, Luis F. A1 - Wilhelm, René T1 - Toward Symmetric Organic Aqueous Flow Batteries: Triarylamine‐Based Bipolar Molecules and Their Characterization via an Extended Koutecký–Levich Analysis N2 - Symmetric organic flow batteries (SOFBs) can potentially address membrane crossover problems by employing bipolar redox‐active organic molecules (BROMs). Herein, a triarylamine (TAA) skeleton was chosen as a posolyte moiety for a new class of bipolar molecules for pH‐neutral aqueous flow batteries (FBs). Pyridinium and viologen derivatives were tethered to the posolyte moiety, and the new compounds were characterized. Cyclic voltammetry revealed that only viologen with a highly hydrophilic substituent, connected to the TAA moiety via a Zincke reaction, could be reversibly reduced. Varying the supporting electrolyte concentration on the selected derivative revealed water solubility as a challenge for further development. The selected derivative, MeO‐TPA‐Vi‐DMAE, was subjected to hydrodynamic voltammetry, and a modified Koutecký–Levich analysis was developed to investigate the observed potential‐dependent currents at the hydrodynamically dominated region, which are often seen with redox‐active organic molecules. This model discarded a purely Ohmic effect, showing a useful Levich slope at a certain overpotential before the onset of a secondary reaction. TAA‐based BROMs hold promise for pH‐neutral aqueous SOFBs, and the results will guide the design of new derivatives. The three‐term Koutecký–Levich relation here introduced will be useful not only to develop BROM‐based FBs but will most likely appeal to a much broader audience. KW - Redox Flow Batteries KW - Koutecký-Levich Analysis KW - Rotating Disc Electrode KW - Redox-active Bipolar Molecules KW - Electrode Kinetics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631476 DO - https://doi.org/10.1002/chem.202500815 SN - 1521-3765 SP - 1 EP - 15 PB - Wiley VHC-Verlag AN - OPUS4-63147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tichter, Tim A1 - Tichter, Alex A1 - Andrae, Dirk A1 - Roth, Christina T1 - Simulating cyclic voltammetry at rough electrodes by the digital-simulation–deconvolution–convolution algorithm N2 - The influence of electrode roughness on diffusional cyclic voltammetry (CV) is investigated from a theoretical perspective. For this purpose, the digital-simulation–deconvolution–convolution (DSDC) algorithm, initially developed for the simulation of CV at porous electrodes, is subjected to three substantial modifications. First, by employing adaptive numerical resolution and sample volumina, the computational demand of the digital simulation (DS) step is reduced significantly. Second, by modifying the Douglas–Gunn algorithm of the DS-step to operate on an arbitrarily incremented spatial grid perpendicular to the macroscopically planar electrode surface, the bulk of the fluid can be treated with an exponentially increasing spatial discretization which uses computational power even more efficiently. The third modification is an optimization of the computationally demanding deconvolution step which is used to extract the mass-transfer function from the data computed in the DS-step. This, initially recursive procedure, is replaced by a three-step sequence consisting of (I) a numerical Laplace transformation (NLT) on an exponentially expanding time-grid, (II) a Laplace-domain integration (LDI) and finally (III) a numerical inversion of Laplace transformation (NILT) using the Gaver–Stehfest (GS) inversion formula. Based on this novel strategy for CV simulation, the effects of electrode roughness are thoroughly investigated. It is demonstrated that for an ideally reversible reaction the effects of electrode roughness on the CV response are insignificant at common experimental timescales. In contrast, for scenarios with electrochemically quasi-reversible (or irreversible) kinetics, the apparent rate constants are allegedly upscaled by the area ratio 𝜓 = 𝐴rough∕𝐴planar . This manifests in a lower peak-to-peak separation without a distortion of the shape of the voltammetric profile. This behavior is finally explained in a quantitative manner in terms of convolution-sums and mass-transfer functions which ultimately puts the parameter electrode roughness into the semianalytical framework of convolutive modeling. KW - Rough electrodes KW - Electrode kinetics and Peak-to-Peak separation KW - Vanadium redox-flow batteries KW - Convolutive modeling KW - Digital-simulation KW - Numerical inversion of Laplace transformation KW - Gaver–Stehfest inversion formula PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614620 DO - https://doi.org/10.1016/j.electacta.2024.145175 VL - 508 SP - 1 EP - 17 PB - Elsevier B.V. AN - OPUS4-61462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Krug von Nidda, Jonas A1 - Schmidt, Anita A1 - Bruno, Giovanni T1 - Quantification of the Deep Discharge Induced Asymmetric Copper Deposition in Lithium‐Ion Cells by Operando Synchrotron X‐Ray Tomography N2 - AbstractLithium‐ion cells connected in series are prone to an electrical safety risk called overdischarge. This paper presents a comprehensive investigation of the overdischarge phenomenon in lithium‐ion cells using operando nondestructive imaging. The study focuses on understanding the behavior of copper dissolution and deposition during overdischarge, which can lead to irreversible capacity loss and internal short‐circuits. By utilizing synchrotron X‐ray computed tomography (SXCT), the concentration of dissolved and deposited copper per surface area is quantified as a function of depth of discharge, confirming previous findings. The results also highlight for the first time a nonuniform distribution pattern for copper deposition on the cathode. This research provides insights for safer battery cell design. KW - Lithium Ion Batteries KW - Deep Discharge KW - Computer Tomography KW - Copper Deposition KW - Litium Ion Cells PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592717 DO - https://doi.org/10.1002/admt.202301246 SP - 1 EP - 7 PB - Wiley AN - OPUS4-59271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Nils A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Bau, Alexander A1 - Setzchen, Max A1 - Schmidt, Anita A1 - Kowal, Julia A1 - Krug von Nidda, Jonas T1 - High Precision Nail‐Penetration Setup for the Controlled Thermal Runaway Initiation of Lithium‐Ion Cells at Very Low Temperatures N2 - A high precision nail‐penetration (NP) tool for characterizing the mechanically induced thermal‐runaway (TR) of lithium‐ion battery (LIB) cells in a defined range of temperatures down to −140 °C was developed. To understand the cell specific behavior at low temperatures aiming at the determination of safe handling conditions, different scenarios are analyzed. First, accuracy tests of the NP‐tool regarding motion and penetration depth are conducted with cylindrical cells at different temperatures. Thus, postmortem computer tomographic (CT) images are compared to the data measured with the newly integrated 3‐axis force sensor which is further combined with a high‐resolution position sensor. The herein developed setup allows evaluation of the NP‐metrics at an accuracy of ±1 pierced electrode layer without CT‐scans. Further NP examinations at 20 °C of fully charged cylindrical lithium nickel manganese cobalt oxide cells reveal a reproducible minimum damage as a reliable TR‐trigger. Moreover, NP‐tests at low temperature disclose a relation of the short circuit conductivity and TR‐reactions during subsequent rethermalization to room temperature. Finally, the implementation of a novel fixture for a controlled very fast cooling of LIB‐cells during critical damage opens the way to investigate the individual steps during a TR and, thus, to gain important information of the specific TR‐mechanism of different LIB‐cells. KW - Battery Safety KW - High-precision nail penetration KW - Lithium-ion batteries KW - Abuse testing KW - Thermal runaway PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598127 DO - https://doi.org/10.1002/ente.202301379 SN - 2194-4288 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-59812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Leonhardt, Robert A1 - Böttcher, Nils A1 - Dayani, Shahabeddin A1 - Rieck, Arielle A1 - Markötter, Henning A1 - Schmidt, Anita A1 - Kowal, Julia A1 - Tichter, Tim A1 - Krug von Nidda, Jonas T1 - Exploring the electrochemical and physical stability of lithium-ion cells exposed to liquid nitrogen N2 - The transport and storage of lithium-ion (Li-ion) batteries — damaged or in an undefined state — is a major safety concern for regulatory institutions, transportation companies, and manufacturers. Since (electro)chemical reactivity is exponentially temperature-dependent, cooling such batteries is an obvious measure for increasing their safety. The present study explores the effect of cryogenic freezing on the electrochemical and physical stability of Li-ion cells. For this purpose, three different types of cells were repeatedly exposed to liquid nitrogen (LN2). Before and after each cooling cycle, electrical and electrochemical measurements were conducted to assess the impact of the individual freezing steps. While the electrochemical behavior of the cells did not change significantly upon exposure to LN2 , it became apparent that a non-negligible number of cells suffered from physical changes (swelling) and functional failures. The latter defect was found to be caused by the current interrupt device of the cylindrical cells. This safety mechanism is triggered by the overpressure of expanding nitrogen which enters the cells at cryogenic temperatures. This study underlines that the widely accepted reversibility of LN2 -cooling on a material scale does not allow for a direct extrapolation toward the physical integrity of full cells. Since nitrogen enters the cell at cryogenic temperatures and expands upon rethermalization, it can cause an internal overpressure. This can, in turn, lead to mechanical damage to the cell. Consequently, a more appropriate temperature condition — less extreme than direct LN2 exposure — needs to be found KW - Lithium-ion battery KW - LN2 cooling KW - Battery characterization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599248 DO - https://doi.org/10.1016/j.est.2024.111650 VL - 89 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-59924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Nils A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Schmidt, Anita A1 - Kowal, J. A1 - Lu, Y. A1 - Krug von Nidda, Jonas A1 - Bruno, Giovanni T1 - Visualization of stepwise electrode decomposition in a nail penetrated commercial lithium-ion cell using low-temperature synchrotron X-ray computed tomography N2 - The transition towards zero carbon emissions in power generation hinges on the integration of efficient electrical energy storage systems, with lithium-ion batteries (LIBs) positioned as a pivotal technology. While generally safe, deviations in their operational guidelines due to manufacturing defects or misuse can lead to critical safety concerns, notably thermal runaway (TR) events. Internal short circuits (ISCs) are primary initiators of TR within LIBs. For abuse testing, ISCs are often triggered by nail penetration. This study explores the morphological changes and mechanisms underlying ISC-induced TR in LIBs using operando synchrotron X-ray computed tomography (SXCT) at subzero temperatures. A novel cryogenic setup was developed to control a stepwise temperature increase in the damaged sample while monitoring electrochemical characteristics and simultaneously enabling acquisition of high-resolution SXCT images. The findings reveal that conducting nail penetration at minus 80°C prevents immediate TR, enabling detailed analysis of subsequent structural and electrochemical behavior during controlled thawing. Thus, the initiation of TR processes at localized ISC sites has been observed, evidenced by voltage fluctuations and morphological changes, such as cathode material cracking and decomposition. These results underscore the importance of temperature control in mitigating TR risks and provide critical insights into the internal dynamics of LIBs under abusive conditions. The developed cryogenic SXCT methodology offers a powerful tool for non-destructive, high-resolution investigation of battery failure mechanisms, contributing to the enhancement of LIB safety. KW - Tomography KW - X-ray imaging KW - Lithium-ion battery PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611327 DO - https://doi.org/10.1016/j.jpowsour.2024.235472 VL - 623 SP - 1 EP - 10 PB - Elsevier CY - New York, NY AN - OPUS4-61132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Nils A1 - Sander, Luise A1 - Ulbricht, Alexander A1 - Widjaja, Martinus Putra A1 - Fellinger, Tim-Patrick A1 - Schmidt, Anita A1 - Krug von Nidda, Jonas T1 - Sodium-ion battery research @ BAM (I): investigating the thermal runaway behaviour of commercial sodium-ion battery cells N2 - Commercially available sodium-ion battery (SIB) cells, with energy densities comparable to lithium-ion battery (LIB) cells based on LiFePO4, were investigated regarding their safety behaviour under thermal abuse conditions. Tests were carried out in an inert atmosphere. The SIB-cells went into thermal runaway (TR), intriguingly, even at a rather low state of charge of 30%. The TR-event was coupled with a pronounced jelly roll ejection, challenging the interpretation of the TR-diagrams. These findings highlight the necessity of incorporating SIB-cells into the ongoing safety classification discussions for LIB-cells. KW - Sodium Ion Batteries KW - Thermal Runaway KW - Battery safety PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647652 DO - https://doi.org/10.1039/d5se00687b SN - 2398-4902 VL - 9 IS - 21 SP - 5832 EP - 5838 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -