TY - CONF A1 - Casperson, Ralf A1 - Knöppchen, Andreas A1 - Pohl, Rainer A1 - Zimne, Lutz A1 - Bode, Johannes A1 - Hollesch, Martin T1 - Manufacturing of reference defects for NDT using low-energy EDM N2 - For non-destructive testing (NDT) appropriate reference blocks are required in order to verify and calibrate a testing procedure. At BAM a special electric discharge machining (EDM) system has been developed which is able to manufacture artificial defects having a width down to 30 μm. Especially in the case of austenitic materials conventional EDM leads to a transformation of austenite to martensite. The martensite transformation causes a higher sensitivity of electromagnetic NDT methods (e. g. eddy current testing) at the artificial defects compared to natural defects of same size. The EDM system developed at BAM uses very low energy to avoid this material transformation. A side effect of the low-energy EDM is a lower surface roughness compared to conventional EDM. The artificial defects manufactured at BAM are measured optically and delivered with a certificate. A comparison of artificial defects shows the influence of material transformation on NDT and how differently the quality of the artificial defects can be. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Reference defect KW - EDM KW - Electric discharge machining KW - Artificial defect PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-365995 SN - 978-3-940283-78-8 VL - 157 SP - 1 EP - 10 PB - German Society for Non-Destructive Testing (DGZfP e.V.) CY - Berlin, Germany AN - OPUS4-36599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schukar, Vivien A1 - Köppe, Enrico A1 - Hofmann, Detlef A1 - Westphal, Anja A1 - Sahre, Mario A1 - Gong, Xin A1 - Bartholmai, Matthias A1 - Beck, Uwe T1 - Magnetic field detection with an advanced FBG-based sensor device N2 - A high-performance fiber Bragg grating-based (FBG) sensor device has been developed for the detection of small magnetic fields. Based on a smart multilayer jacket around the fibre over the physical length of the FBG, magnetic fields generated by rotating machine parts, power generators or power cable can be easily detected, analysed and evaluated. Consequently, this innovative, on-line and non-contact inspection method results in an increase in quality and reliability of high-performing machine parts, devices and cables. The basic physical principle is based on a magnetostrictive multilayer system that strains the high-resolution FBG element in presence of magnetic fields. Subsequently, a fixed relationship between induced magnetic field and wavelength change of the FBG element describes the characteristic sensitivity curve. Intensive tests regarding characterisation of this magnetic field FBG sensor have been carried out and its performance has been evaluated. T2 - 30th Eurosensors Conference, EUROSENSORS 2016 CY - Budapest, Hungary DA - 04.09.2016 KW - Fiber Bragg grating KW - Magnetostriction KW - Strain KW - Magnetic field PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-376703 DO - https://doi.org/10.1016/j.proeng.2016.11.445 SN - 1877-7058 VL - 168 SP - 1270 EP - 1274 PB - Elsevier Ltd. AN - OPUS4-37670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Thiel, Erik A1 - Ahmadi, Samim T1 - Lock-in Thermography using High-Power Laser Sources N2 - Optical lock-in thermography is a completely contactless and very sensitive NDT technique. As an optical source of energy, incandescent lamps are most commonly used because they are relatively inexpensive and offer high irradiances at the test specimen. However, they are strongly restricted by their low modulation bandwidth with a maximum modulation frequency of only about 1 Hz. The use of high-power kilowattclass laser sources, e.g. diode laser arrays, pushes this constraint beyond 100 Hz. This allows for the exploration of the near-surface region of metals and layer systems with better and more accurate penetration depth and depth resolution. Moreover, these lasers are virtually free of any additional thermal radiation that could interfere with the “true” thermal response emitted from the heated sample. In turn, they can be easily used in a one-sided test configuration. We present current activities with kilowatt-class highpower laser sources for advanced lock-in thermography and focus on the application of laser arrays that offer a very high irradiation strength over a large sample area beyond the mentioned advantages. T2 - 12th European Conference on Non-destructive Testing CY - Gothenburg, Sweden DA - 11.06.2018 KW - Thermography KW - Laser Thermography KW - Lock-in Thermography PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-454466 UR - http://cdn.ecndt2018.com/wp-content/uploads/2018/05/ecndt-0139-2018.pdf SN - 978-91-639-6217-2 SP - ECNDT-0139-2018,1 EP - 7 AN - OPUS4-45446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Govekar, E. T1 - LMD coatings as filler material for laser beam welded 30 mm thick plates N2 - The development of high energy laser sources enables single-pass welds of thick plates up to 30 mm, but often additional materials are needed to influence the properties of the weld seams. However, the homogenous distribution of filler materials in form of e.g. electrodes is only possible up to 7 mm while the elements are only traceable up to a depth of 14 mm. To overcome this problem a two-step process is used where first the edges of the weld partners are coated with the filler material by laser metal deposition (LMD) and afterwards are welded by laser beam. Single-pass welds with electromagnetic weld pool support of 30 mm thick S355 J2+N-plates with austenitic AISI 316L-coatings were investigated as well as the influence of the coatings to the penetration depth of the laser beam without electromagnetic weld pool support in double-sided joints. The weld seams were tested by X-ray inspection and cross sections. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Penetration depth KW - Laser metal deposition (LMD) KW - Laser beam welding KW - Filler material distribution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512790 DO - https://doi.org/10.1016/j.procir.2020.09.055 SN - 2212-8271 VL - 94 SP - 293 EP - 297 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-51279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Osterloh, Kurt A1 - Fratzscher, Daniel A1 - Jechow, Mirko A1 - Bücherl, T. A1 - Schillinger, B. A1 - Hasenstab, A. A1 - Zscherpel, Uwe A1 - Ewert, Uwe T1 - Limited view tomography of wood with fast and thermal neutrons N2 - Neutrons are absorbed particularly by hydrogen containing materials so they can be used as a tool for visualising heterogeneous density distributions of organic materials. Penetration limits are set by the layer thicknesses and the neutron energies applied. In case of specimens with a flat shape the situation may be encountered that the object only could be penetrated in selected directions. In addition, the overall size may exceed the beam diameter and thus the viewing window if a certain region of interest should be studied by tomography without destroying the integrity of the specimen. This study shows the capabilities and limits of thermal and fast neutrons to investigate flat wooden specimens such as boards and girders by neutron tomography under such circumstances. Taking projections was impaired either by the limits of penetrability or by the total size of the object. As a consequence, projections were included for reconstruction only from a limited angular range of 90°. It could be shown that an approach based on the slice theorem was capable to visualise structural features along the beam directions while simply omitting the perpendicular ones without causing additional artefacts. Small samples with a thickness of up to 2 cm but several times broader could be studied with the ANTARES facility of the FRM II neutron source in Garching providing thermal neutrons while larger objects required a beam of higher energy as available in the NECTAR facility of the same institution. The fast (fission) neutrons (1.5 – 2 MeV) of this site allowed investigating an area of interest inside a girder with a cross section of 23.5 x 49 cm². Internal features such as inclusions could be detected as well as a heterogeneous density distribution in glue layers. T2 - International symposium on digital industrial radiology and computed tomography CY - Berlin, Germany DA - 20.06.2011 KW - Computed tomography KW - Slice theoreme KW - Limited angle tomography PY - 2011 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-250663 SN - 978-3-940283-34-4 VL - 128 SP - 1 EP - 5 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-25066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Valdestilhas, Andre A1 - Moreno Torres, Benjami A1 - Kruschwitz, Sabine T1 - Leveraging large language models for automated knowledge graphs generation in non-destructive testing N2 - This paper presents an innovative approach for the automatic generation of Knowledge Graphs (KGs) from heterogeneous scientific articles in the domain of Non-Destructive Testing (NDT) applied to building materials. Our methodology leverages large language models (LLMs) to extract and semantically relate concepts from diverse sources. We developed material-specific agents for concrete, wood, steel, and bricks, each equipped with a curated glossary of terms to ensure domain accuracy. These agents process PDF documents, extracting relevant information on deterioration mechanisms, physical changes, and applicable NDT methods. The extracted data is then normalized, validated, and structured into a Neo4j graph database, forming a comprehensive KG. Our results demonstrate the system’s ability to automatically discover and represent intricate relationships between materials, deterioration mechanisms, physical changes, and NDT techniques. The generated KG successfully captures complex interactions, such as the applicability of specific NDT methods to various materials under different deterioration conditions. This work not only highlights the potential of KGs in enhancing knowledge discovery and representation in NDT research but also provides a scalable framework for extending this approach to other scientific domains. T2 - SeMatS 2024 - The 1st International Workshop on Semantic Materials Science CY - Amsterdam, The Netherlands DA - 17.09.2024 KW - Materials science and engineering KW - Large language model KW - Linked open data KW - Data interoperability KW - RDF KW - Semantic web PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624597 DO - https://doi.org/10.5281/zenodo.13834164 SN - 1613-0073 N1 - Serientitel: CEUR workshop proceedings – Series title: CEUR workshop proceedings VL - 3760 SP - 101 EP - 110 PB - RWTH Aachen CY - Aachen AN - OPUS4-62459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barucker-Sturzenbecher, Meike A1 - Schmidt, Wolfram ED - Schmidt, Wolfram T1 - Learning from the future - How children of Mukuru fancy the city of tomorrow N2 - Sustainability means meeting the needs of today without compromising the needs of the next generations. How can we meet the needs of the next generations, if we do not even know what these needs are? If we do not listen to the next generation and learn from them? Do we even meet the needs of today for everyone on earth? T2 - ISEE Africa - Innovation, Science, Engineering, Education CY - Nairobi, Kenya DA - 30.01.2019 KW - Urban planning KW - Concrete KW - Mukuru KW - Africa KW - Sustainability PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-484832 UR - http://isee-africa.com/wp-content/uploads/2019/07/Innovation-Science-Engineering-Education_High-Quality.pdf SN - 978-3-9818564-2-2 SP - 194 EP - 197 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-48483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gluth, Gregor A1 - Hlavacek, Petr A1 - Reinemann, Steffi A1 - Ebell, Gino A1 - Mietz, Jürgen ED - Alexander, M.G. ED - Beushausen, H. ED - Dehn, F. ED - Moyo, P. T1 - Leaching, carbonation and chloride ingress in reinforced alkali-activated fly ash mortars N2 - Alkali-activated fly ash mortars were studied with regard to durability-relevant transport coefficients and the electrochemical behaviour of embedded carbon steel bars on exposure of the mortars to leaching, carbonation and chloride penetration environments. The transport coefficients differed considerably between different formulations, being lowest for a mortar with BFS addition, but still acceptable for one of the purely fly ash-based mortars. Leaching over a period of ~300 days in de-ionized water did not lead to observable corrosion of the embedded steel, as shown by the electrochemical data and visual inspection of the steel. Exposure to 100 % CO2 atmosphere caused steel depassivation within approx. two weeks; in addition, indications of a deterioration of the mortar were observed. The results are discussed in the context of the different reaction products expected in high- and low-Ca alkali-activated binders, and the alterations caused by leaching and carbonation. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2018) CY - Cape Town, South Africa DA - 19.11.2018 KW - Alkali-activated materials KW - Steel corrosion KW - Leaching KW - Carbonation PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-464381 DO - https://doi.org/10.1051/matecconf/201819902025 VL - 199 SP - Article Number 02025 PB - EDP Sciences AN - OPUS4-46438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner-Schwer, C. A1 - Kersting, R. A1 - Graf, B. A1 - Rethmeier, Michael T1 - Laser-plasma-cladding as a hybrid metal deposition-technology applying a SLM-produced copper plasma nozzle N2 - Laser-Metal-Deposition (LMD) and Plasma-Transferred-Arc (PTA) are well known Technologies which can be used for cladding purposes. The prime objective in combining LMD and PTA as a Hybrid Metal Deposition-Technology (HMD) is to achieve high Deposition rates at low thermal Impact. Possible applications are coatings for wear protection or repair welding for components made of steel. The two energy sources (laser and Plasma arc) build a Joint process Zone and are configurated to constitute a stable process at laser powers between 0.4-1 kW (defocused) and Plasma currents between 75-200 A. Stainless steel 316L serves as filler material. For this HMD process, a Plasma Cu-nozzle is designed and produced by powder bed based Selective Laser Melting. The potential of the HMD Technology is investigated and discussed considering existing process. This paper demonstrates how the interaction of the two energy sources effects the following application-relevant properties: Deposition rate, powder Efficiency and energy Input. T2 - LANE 2018 CY - Fürth, Germany DA - 3.09.2018 KW - Laser-metal-deposition KW - Plasma-transferred-arc KW - SLM printed plasma torch KW - Laser-plasma hybrid PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-470999 UR - 10.1016/j.procir.2018.08.020 DO - https://doi.org/10.1016/j.procir.2018.08.020 SN - 2212-8271 VL - CIRP 74 SP - 738 EP - 742 PB - Sciencedirect CY - Berlin AN - OPUS4-47099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Petrat, T. A1 - Graf, B. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Arnold, C. B. T1 - Laser metal deposition as repair technology for a gas turbine burner made of Inconel 718 N2 - Maintenance, repair and overhaul of components are of increasing interest for parts of high complexity and expensive manufacturing costs. In this paper a production process for laser metal deposition is presented, and used to repair a gas turbine burner of Inconel 718. Different parameters for defined track geometries were determined to attain a near net shape deposition with consistent build-up rate for changing wall thicknesses over the manufacturing process. Spot diameter, powder feed rate, welding velocity and laser power were changed as main parameters for a different track size. An optimal overlap rate for a constant layer height was used to calculate the best track size for a fitting layer width similar to the part dimension. Deviations in width and height over the whole build-up process were detected and customized build-up strategies for the 3D sequences were designed. The results show the possibility of a near net shape repair by using different track geometries with laser metal deposition. T2 - LANE - 9 International Conference on Photonic Technologies CY - Fürth, Germany DA - 19.09.2016 KW - Laser metal deposition KW - Inconel 718 KW - Additive manufacturing KW - Maintenance KW - Repair and overhaul PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-376723 UR - http://ac.els-cdn.com/S1875389216301857/1-s2.0-S1875389216301857-main.pdf?_tid=ed1d75de-84a2-11e6-af94-00000aab0f6c&acdnat=1474974777_4917d753cb3d316c4b000ba0760778b5 DO - https://doi.org/10.1016/j.phpro.2016.08.078 SN - 1875-3892 VL - 83 SP - 761 EP - 768 PB - Elservier AN - OPUS4-37672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rüdenauer, I. A1 - Quack, D. A1 - Schlegel, Moritz-Caspar T1 - kWh versus Euro – What is the most effective way to inform about efficient products? N2 - Energy efficient products often have a higher purchase price than less efficient alternatives. However, the life cycle costs are often lower due to the lower operating costs. From a purely economic point of view, efficient appliances are not only more ecological but often also more economical and, accordingly, should be purchased more frequently than less efficient appliances. However, this is not always the case. Information deficits are one of the major reasons of this discrepancy: the purchase price is visible during the purchasing process, but the follow-up costs are not, at least not in their exact amount. The EU Energy Label can be considered as a solution to close this gap. During the past decades, there has been a discussion on whether it would be better to communicate the monetary costs associated with energy consumption, since their calculation by the consumer is difficult or needs a high level of cognitive effort. In this study, experiments and field studies on a total of 19 product groups were evaluated with regard to the question of whether the indication of costs instead of physical units affects the decision-making process of the consumer. It has been assessed under which circumstances it might positively influence the purchase decision of the customer, i.e. helping him or her to arrive at a more “energy efficient” decision. Overall, the results indicate that monetary claims possibly exceed the effect of claims on a physical basis when the costs or the differences between the alternatives available seem “relevant” to the consumer. T2 - EEDAL’21 CY - Toulouse, France DA - 01.06.2021 KW - Energy Labelling KW - Ecodesign PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570454 SN - 978-92-76-99908-9 DO - https://doi.org/10.2760/356891 SP - 358 EP - 367 AN - OPUS4-57045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zoёga, Andreas A1 - Kurz, J. H. A1 - Oelschlägel, T. A1 - Rohrschneider, A. A1 - Müller, Christina A1 - Pavlovic, Mato A1 - Hintze, H. A1 - Kanzler, D. T1 - Investigations to introduce the probability of detection method for ultrasonic inspection of hollow axles at Deutsche Bahn N2 - Currently at Deutsche Bahn (DB) ultrasonic inspections in maintenance procedures for wheelset axles with a bore hole are, to the greatest possible extent, carried out using automated ultrasonic inspection system. Although the acceptance levels are in accordance with DIN 27201 part 7, the testing results have shown in recent years that in the case of true indications, the effective defect sizes were far below the level of acceptance. Due to this experience it can be assumed that the automated ultrasonic inspection systems are testing substantially more sensitively than required. This increased sensitivity leads to an increase in false indications, generally resulting in the unnecessary demounting of wheelsets. In Research cooperation between Federal Institute for Materials Research and Testing (BAM) and DB the effective flaw detection sensitivity of existing automated ultrasonic inspection system will be determined and the true/false indication ratio optimised. Through systematic investigations with the Probability of Detection method on the existing automated ultrasonic inspection system the results could be directly applied to the optimisation of existing ultrasonic inspections of wheelset axles with a bore hole in maintenance procedures and the level of reliability can be considerably increased. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - POD KW - Railway KW - Axles KW - UT PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375813 UR - http://www.ndt.net/article/wcndt2016/papers/we2g4.pdf SP - id 19515, 1 EP - 8 AN - OPUS4-37581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Investigations on multi-sensor data for monitoring volume flow during the printing process N2 - Extrusion based 3D concrete printing (3DCP) is a growing technology because of its high potential for automating construction and the new possibilities of design. In conventional construction methods, a sample is taken to be representative for one material batch. However, in 3DCP continuous mixing is used which results in variations during the mixing process. Therefore, one sample is not representative for the entire structure. This leads to the necessity of continuous and real-time process monitoring. This study focuses on the variations of pressure and temperature which are caused by changes in the material due to the ongoing mixing process. Changes in material, which is transported downstream, are influencing sensor signals in different positions with a time delay. In the following, the data is analysed to investigate if the changing material and the so caused change in pressure can be used to calculate volume flow. T2 - Digital Concrete 2024 CY - Munich, Germany DA - 04.09.2024 KW - Additive manufacturing KW - In-line Monitoring KW - Volume Flow KW - Process Control PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:gbv:084-2024081513042 DO - https://doi.org/10.24355/dbbs.084-202408151304-0 SP - 1 EP - 3 AN - OPUS4-61001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernardy, Christopher A1 - Habib, Abdel Karim A1 - Kluge, Martin A1 - Schalau, Bernd A1 - Schulze, Marcel A1 - Kant, Hanjo A1 - Orchini, Alessandro ED - Di Benedetto, Almerinda ED - Portarapillo, Maria T1 - Investigation of the thermal radiation from hydrogen jet flames N2 - For industrial applications dealing with hydrogen, the definition of safety distances and the assessment of possible hazards emanating from releases is mandatory. Since hydrogen is usually stored and transported under pressure, one scenario to be considered is the momentum driven release of hydrogen from a leakage with subsequent ignition. In this scenario, the emitted heat radiation from the resulting jet flame to the surroundings has to be determined to define adequate safety distances. For hydrocarbon flames, different jet flame models are available to assess the hazards resulting from an ignited jet release. Since hydrogen flames differ from hydrocarbon flames in their combustion behavior, it has to be checked if these models are also applicable for hydrogen. To evaluate the accuracy of these models for hydrogen jet flames, tests at real-scale are carried out at the BAM Test Site for Technical Safety (BAM-TTS). Herein, the flame geometry and the heat radiation at defined locations in the surroundings are recorded for varying release parameters such as leakage diameter (currently up to 30 mm), release pressure (currently up to max. 250 bar) and mass flow (up to max. 0.5 kg/s). The challenge here is the characterization of the flame geometry in an open environment and its impact on the thermal radiation. Existing heat radiation data from the literature are mostly based on unsteady outflow conditions. For a better comparability with the steady state jet flame models, the experiments presented here are focused on ensuring a constant mass flow over the release duration to obtain a (quasi) stationary jet flame. In addition, stationary outflow tests with hydrocarbons (methane) were also carried out, which are intended to serve as reference tests for checking flame models based on hydrocarbon data. T2 - 15th International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Neaples, Italy DA - 10.06.2024 KW - Hydrogen KW - Release KW - Jet flame KW - Thermal radiation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605107 DO - https://doi.org/10.5281/zenodo.12515710 VL - 2024 SP - 1322 EP - 1333 PB - Zenodo CY - Geneva AN - OPUS4-60510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Investigation of the salinization in marine and offshore environment - test methods and challenges N2 - Salinization and contamination of metal surfaces by chloride-containing aerosols is of great importance with regard to corrosion phenomena in the maritime sector and in offshore applications. Especially Offshore Wind Turbines are exposed to extreme corrosive conditions due to high chloride concentrations in the atmosphere and the resulting high chloride deposition rates. It is of great importance to evaluate to what extent salinization of the surface influences the corrosion protection of coatings and pitting occurrence on stainless steels under atmospheric conditions to evaluate the durability of metallic building structures in offshore and marine environments. The evaluation of the scientific literature and regulatory guidelines has shown that there are still many open questions regarding the contamination of metal surfaces by chlorides. This contribution will discuss how salinization of metal surfaces is evaluated and monitored according to current standards and guidelines. Future challenges concerning test methods and the application of evaluated salinization values and deposition rates will be discussed. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.20019 KW - Maritime Atmosphäre KW - Versalzung KW - Maritime atmosphere KW - Salinization PY - 2019 SP - Th.2.A.5, 1 EP - 8 PB - SMAR 2019 AN - OPUS4-48905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Borges de Oliveira, F. A1 - Abt, Ch. A1 - Ballach, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Dennerlein, F. A1 - Fuchs, P. A1 - Günnewig, O. A1 - Hausotte, T. A1 - Hess, J. A1 - Kasperl, S. A1 - Maass, N. A1 - Kimmig, W. A1 - Schielein, R. A1 - von Schmid, M. A1 - Suppes, A. A1 - Wagner, G. A1 - Watzl, Ch. A1 - Wohlgemuth, F. T1 - Introduction to “Realistic Simulation of real CT systems with a basic-qualified Simulation Software - CTSimU2“ N2 - The lack of traceability to meter of X-ray Computed Tomography (CT) measurements still hinders a more extensive acceptance of CT in coordinate metrology and industry. To ensure traceable, reliable, and accurate measurements, the determination of the task-specific measurement uncertainty is necessary. The German guideline VDI/VDE 2630 part 2.1 describes a procedure to determine the measurement uncertainty for CT experimentally by conducting several repeated measurements with a calibrated test specimen. However, this experimental procedure is cost and effort intensive. Therefore, the simulation of dimensional measurement tasks conducted with X-ray computed tomography can close these drawbacks. Additionally, recent developments towards a resource and cost-efficient production (“smart factory”) motivate the need for a corresponding numerical model of a CT system (“digital twin”) as well. As there is no standardized procedure to determine the measurement uncertainty of a CT system by simulation at the moment, the project series CTSimU was initiated, aiming at this gap. Concretely, the goal is the development of a procedure to determine the measurement uncertainty numerically by radiographic simulation. The first project (2019-2022), "Radiographic Computed Tomography Simulation for Measurement Uncertainty Evaluation - CTSimU" developed a framework to qualify a radiographic simulation software concerning the correct simulation of physical laws and functionalities. The most important outcome was a draft for a new guideline VDI/VDE 2630 part 2.2, which is currently under discussion in the VDI/VDE committee. The follow-up project CTSimU2 "Realistic Simulation of real CT systems with a basic-qualified Simulation Software" will deal with building and characterizing a digital replica of a specific real-world CT system. The two main targets of this project will be a toolbox including methods and procedures to configure a realistic CT system simulation and to develop tests to check if this replica is sufficient enough. The result will be a draft for a follow-up VDI/VDE guideline proposing standardized procedures to determine a CT system's corresponding characteristics and test the simulation (copy) of a real-world CT system which we call a "digital twin". T2 - 12th Conference on Industrial Computed Tomography (iCT) 2023 CY - Fürth, Germany DA - 27.02.2023 KW - dXCT KW - X-ray computed tomography KW - Simulation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589204 DO - https://doi.org/10.58286/27715 VL - 28 IS - 3 SP - 1 EP - 5 PB - NDT.net AN - OPUS4-58920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feistkorn, S. A1 - Algernon, D. A1 - Arndt, R. A1 - Ebell, Gino A1 - Friese, M. A1 - Grosse, C. U. A1 - Holstein, R. A1 - Niederleithinger, Ernst A1 - Schickert, M. A1 - Schulze, S. A1 - Taffe, A. A1 - Walther, A. A1 - Wolf, J. A1 - Zoega, A. A1 - Zwanzig, M. T1 - Introduction to DIN 4871: Qualification of NDT Personnel in Civil Engineering (NDT-CE) N2 - Recently, non-destructive testing in civil engineering (NDT-CE), in particular of concrete components, has successfully mastered the leap from research to practice. Several methods have been established for field inspections to determine the concrete cover of reinforcement or to estimate the compressive strength as well as other parameters related to the concrete material. In addition, the application of nondestructive testing is indispensable, if information about the inner structure - such as the location of rebars and tendon ducts or the damage-related condition assessment to detect grouting defects, honeycombs, delamination, or corrosion - is required. Besides the selection of a suitable NDT method and an appropriate inspection system, the reliability of the results depends largely on the person who applies the non-destructive inspection technique and evaluates the inspection results. To ensure a high quality of non-destructive concrete evaluation as well as to keep the uncertainty caused by the inspection personnel to a minimum, structured, consistent and regulated theoretical as well as practical training of inspection personnel is essential. To close this gap, the subcommittee of education (UA-A) within the committee for NDT-CE of the German Society for Nondestructive Testing (DGZfP) has been reactivated in 2018 to establish uniform training standards for nondestructive concrete inspections in the long term. The subcommittee consists of scientists, practitioners, authorities, and clients. So far, the national standard DIN 4871 “Non-destructive testing - Qualification and Certification of NDT personnel in Civil Engineering (NDT-CE)” was developed and is currently under review. This standard considers the civil-industry-specifics, for example, that standards for NDT of concrete, as well as related product standards with a few exceptions, still do not exist at the moment. Within this presentation, the concept, the connection to ISO 9712 and other standards as well as an overview of the developed German standard DIN 4871 will be presented. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Non-destrucive testing KW - Civil engineering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555250 UR - https://www.ndt.net/article/ndtce2022/paper/66594_manuscript.pdf VL - 2022/09 SP - 1 EP - 12 PB - NDT.net CY - Bad Breisig AN - OPUS4-55525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Hüsken, Götz T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556367 SP - 1 EP - 12 AN - OPUS4-55636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fuggini, C. A1 - Zangani, D. A1 - Wosniok, Aleksander A1 - Krebber, Katerina A1 - Franitza, P. A1 - Gabino, L. A1 - Weigand, F. T1 - Innovative approach in the use of geotextiles for failures prevention in railway embankments N2 - Maintenance and renewal costs of a typical railway, track and substructure represents 50–60% of the total costs of such infrastructure over its entire service life. Innovations in track and substructure are therefore fundamental to achieve a significant impact on the overall cost reduction for the railways. Therefore new solutions for track improvements that are effective and that can minimize the interruption of traffic are needed. Moreover, failures of railway embankments happened recently in different regions of the world. Such events, such as the one happened in UK in February 2013 (http://www.bbc.co.uk/news/uk-england-south-yorkshire-21441070), are showing the importance of monitoring track and infrastructure coupled with the use of numerical models for the localization of the critical areas and the design of appropriate countermeasures. Indeed embankment failures, landslides and uneven settlements and similar events are becoming much more common than in the past due to climate changes, and this requires the infrastructure managers to look from a different perspective infrastructure maintenance issues. What was previously consider as “extreme” is now “common” and thus actions need to be taken to be ready when such events will happen. The aim is to mitigate their effects on the infrastructure and to minimize disruptions to train services and reduce maintenance costs to restore the normal service conditions. If this mental change happens, then the need for solutions and techniques for global asset monitoring and ground stabilization will probably increase. Among the others, geotextiles and geogrids for soil reinforcement used in combination with condition monitoring techniques have the potential for minimizing catastrophic events, whilst at the same time providing a good balance among costs and benefits (i.e. sustainability). The paper describe a case study where the use of multifunctional geotextiles, able to provide both strengthening and monitoring functions, has been tested along a railroad near the city of Chemnitz (Germany). The results are here reported to show the potential use and the innovative aspect of this solution. T2 - 6th Transport Research Arena (TRA) CY - Warsaw, Poland DA - 18.04.2016 KW - smart geotextile KW - failure prevention KW - railway embankment KW - fiber optic sensor KW - distributed sensor PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-379256 DO - https://doi.org/10.1016/j.trpro.2016.05.154 VL - 14 SP - 1875 EP - 1883 PB - Elsevier B.V. AN - OPUS4-37925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abraham, O. A1 - Niederleithinger, Ernst A1 - Schmidt, F. A1 - Sörensen, J.D. A1 - Thöns, S. A1 - Chapeleau, X. A1 - Ferria, H. T1 - Infrastar Training School on Fatigue and Reliability Analysis of Structures - Training for Assessment of Risk N2 - The Infrastar training school provides lectures and hands-on training to Master and PhD students, early-stage researchers and (young) professionals on all aspects of asset management of civil infrastructures with respect to fatigue of materials. It is organized yearly since 2019 and up to 20 profiles are selected to attend the 3.5-day training. A team of 7 teachers provides insight in multi-disciplinary and intersectoral basic concepts in three core fields, ranging from the design to the dismantling of the structures (bridges and wind turbines): 1. Monitoring and auscultation, 2. Structural and action models, 3. Reliability, risk and decision analyses. Each year, a recognized expert is invited to deliver a keynote lecture to raise interest in a specific aspect of one of the fields covered. The presentation is recorded and published on the training school website. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Doctoral School KW - Multidisciplinary KW - Fatigue KW - Reliability PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563253 UR - https://www.ndt.net/article/ndtce2022/paper/61021_manuscript.pdf SP - 1 EP - 3 PB - NDT.net AN - OPUS4-56325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Ewert, Uwe A1 - Zscherpel, Uwe T1 - Influencing parameters on image quality using photon counting detectors for laminography N2 - Classical film radiography is a well-established NDT technique and it is most commonly used for testing weld seams and corroded pipes e.g. in oil and gas industry or in nuclear power plants. In the course of digitization, digital detector arrays (DDA) are finding their way into industrial applications and are replacing film radiography step by step. This study deals with the latest generation of DDAs, the photon counting and energy resolving detectors (PCD), and their characteristics compared to charge integrating detectors (CID). No matter which technology to use, radiography still lacks a general issue: A three-dimensional object is projected onto a two dimensional image. Of course, advanced computed tomography (CT) algorithms exist since many years, but if the object to investigate is too large to fit into the manipulation system or its shape is not appropriate, CT is not feasible or sensible to be applied. To overcome this limitation, numerous laminographic algorithms have been developed in the past. In this study, photon counting detectors are used in combination with co-planar translational laminography to gain reconstructed three-dimensional volumes. Both laminographic testing and PCDs require a serious knowledge of many parameters that can influence the image quality in the resulting datasets. These are e.g. the detector efficiency and calibration procedure, setting of energy thresholds, exposure data, number of projections, beam length correction and spatial resolution. The use of PCDs yields more variables to be considered compared to CIDs. The most important parameters in laminographic testing and in the use of PCDs are described in this study and limits are discussed. T2 - 7th European-American Workshop on Reliability of NDE CY - Potsdam, Germany DA - 05.09.2017 KW - X-ray imaging KW - Digital radiography KW - Co-planar translational laminography KW - Reliability KW - Photon counting detectors PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-428912 UR - http://www.nde-reliability.de/portals/nde17/BB/31.pdf SP - Paper 31, 1 EP - 11 AN - OPUS4-42891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Schasse, R. A1 - Xu, Ping A1 - Mente, Tobias A1 - Kannengießer, Thomas ED - Olden, T.-M. ED - Muransky, O. ED - Edwards, L. T1 - Influence of weld repair by gouging on the residual stresses in high strength steels N2 - Carbon arc-air gouging is a common technology when repairing defects in welded structures. Often this technique is applied in repeated cycles even on the same location of the joint. Due to the multiple heat input by gouging and subsequent re-welding, the residual stresses are strongly influenced. This can become crucial when microstructure and mechanical properties are adversely affected by multiple weld reparations. Knowledge about the relation of gouging and residual stresses is scarce but important when high strength steels, which are sensitive to residual stresses, are processed. The present study shows the effect of repair welding on a high strength steel structural element. The weld and the heat affected zone were subjected to multiple thermal cycles by gouging and subsequent repair welding. The residual stresses were determined by X-ray diffraction at different positions along the joint. The results showed that the residual stress level has increased by the repair cycles. This is most pronounced for the heat affected zone. Adapted welding procedures may prevent detrimental residual stress distributions. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - Repair welding KW - Weld residual stress KW - Carbon arc-air gouging PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389242 SN - 978-1-94529117-6 SN - 978-1-94529117-3 DO - https://doi.org/10.21741/9781945291173-29 SN - 2474-395X VL - 2 SP - 169 EP - 174 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-38924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kinne, Marko A1 - Farhan, Muhammad A1 - Schneider, Ronald A1 - Thöns, Sebastian T1 - Influence of the structural integrity management on the levelized cost of energy of offshore wind: a parametric sensitivity analysis N2 - The levelized cost of energy (LCoE) is an important measure to quantify the macro-economic efficiency of an offshore wind farm and to enable a quantitative comparison with other types of energy production. The costs of the structural integrity management - which is required to ensure an adequate lifetime reliability of the turbine support structures - are part of the operational expenditures of an offshore wind farm. An optimization of the structural integrity management may reduce the operational expenditures and consequently the LCoE. However, the effect of the structural integrity management on the LCoE is hardly known. To investigate this effect, this paper presents a sensitivity analysis of the LCoE of a generic offshore wind farm. The probabilistic models of the parameters influencing the LCoE are based on a literature study including an explicit model for the structural integrity management. The analysis reveals that LCoE may potentially be reduced if an optimization of the structural integrity management enables a service life extension. T2 - International Probabilistic Workshop 2022 CY - Stellenbosch, South Africa DA - 08.09.2022 KW - Structural integrity management KW - Levelized cost of energy KW - Sensitivity analysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572724 DO - https://doi.org/10.14311/APP.2022.36.0090 VL - 36 SP - 90 EP - 98 PB - Acta Polytechnica CTU Proceedings AN - OPUS4-57272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaenisch, Gerd-Rüdiger A1 - Kolkoori, Sanjeevareddy A1 - Deresch, Andreas T1 - Influence of scattered radiation on the efficiency of dual high-energy X-Ray imaging for material characterization N2 - In this contribution, we discuss the influence of scattered radiation on materials’ effective attenuation coefficients at higher X-ray energies. The selected X-ray spectra for the dual-energy experiments correspond to 3 MV and 7.5 MV acceleration potential of the used betatron. Experiments were performed on a test phantom containing step wedges of different low- and high-Z materials. We evaluated the ratio between low- and high-energy X-ray attenuation coefficients quantitatively based on simulated poly-energetic high-energy X-ray source spectra and the detector sensitivity using the “analytical Radiographic Testing inspection simulation tool” (aRTist) developed at BAM. Furthermore, the influence of scattered radiation is evaluated using an efficient Monte-Carlo simulation. The simulation results are compared quantitatively with experimental investigations. Finally, important applications of the proposed technique in the context of aviation security are discussed. T2 - 19th World Conference on Nondestructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Monte Carlo methods KW - Dual-energy imaging KW - Simulation KW - Experiments PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-365925 SN - 978-3-940283-78-8 VL - 158 SP - 1 EP - 10 PB - DGZfP CY - Berlin, Germany AN - OPUS4-36592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Börner, Andreas T1 - Influence of modern machining processes on the surface integrity of high-entropy alloys N2 - High Entropy Alloys (HEAs) are a recent class of materials. In contrast to conventional alloys, HEAs consist of five alloying elements in equiatomic equilibrium. The high entropy effect is due, among other things, to the increased configuration entropy, which promotes solid solution formation. Many HEAs have enormous application potential due to excellent structural property combinations from very low to high temperatures. For the introduction of HEAs in real components, however, the question of the applicability of machining production technologies for component manufacture is of central importance. This has so far received Little attention in global materials research. Reliable and safe processing is essential for the demand of economical component production for potential areas of application, e.g. in power plant technology. For metals, milling is the standard machining process. This article presents the results of machining analyses. It focuses on the surface integrity resulting from the milling process on a Co20Cr20Fe20Mn20Ni20-HEA. For this purpose, investigations were carried out using ball nose end milling tools for conventional milling process in comparison to an innovative hybrid process available at BAM Berlin, Ultrasonic-Assisted Milling (USAM). USAM promises a lower Degradation of the surface properties due to lower loads on the workpiece surface during machining. For this purpose, basic milling parameters (cutting speed and tooth feed) were systematically varied and cutting forces were measured during the milling experiments. The subsequent Analysis of these forces allows an understanding of the mechanical loads acting on the tool and component surface. These loads cause topographical, mechanical and microstructural influences on the surface and consequently on the surface integrity. For their characterization, light and scanning electron microscopy were used, and the roughness and residual stresses via X-ray diffraction were measured. The results indicate significant advantages using USAM, especially due to reduced cutting forces compared to the conventional milling process. This causes lower mechanical loads on the tool and surface, combined with lower tensile residual stresses on and below the surface, and ultimately results in a significantly enhanced surface integrity. T2 - Symposium on Materials and Joining Magdeburg 2020 CY - Online meeting DA - 07.09.2020 KW - High entropy alloy KW - Machining KW - Ultrasonic machining PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512958 DO - https://doi.org/10.1088/1757-899X/882/1/012016 VL - 882 IS - 012016 SP - 1 EP - 11 PB - Institute of Physics CY - London AN - OPUS4-51295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marquardt, Raphael A1 - Biegler, Max A1 - Rethmeier, Michael T1 - Influence of laser power on the melt pool shape of handheld laser beam welding of 1.5 mm thick micro alloyed steel N2 - Manual welding of structures requires highly skilled welders due to the large heat-affected zone of arc-based processes, that can negatively impact microstructure and cause distortion. Handheld laser beam welding is a promising alternative with high welding velocity and a concentrated heat input. However, its current use in industry is limited to parts with aesthetic requirements, often made of high-alloyed steel. To extend the use of handheld laser beam welding to low-cost steels with good mechanical properties, this study investigates the influence of laser power on the melt pool shape for micro-alloyed steel with a thickness of 1.5 mm. Tested joint geometries are T-joints welded with filler wire as well as butt joints and overlap joints without filler wire, which are typically found in assemblies under mechanical load. Weld quality is assessed by weld porosity analysis. The results show that the handheld laser beam welding with filler wire produces T-joints with a very good external appearance, but with porosity between level C and D in the cross sections according to DIN EN ISO 13919-1. By increasing the laser power, a deep penetration of the T-joint zone can be achieved without increasing the actual throat thickness. For handheld laser beam welding of butt joints a full penetration weld of the highest quality class can be reached. Overlap joints can be welded with full or partial penetration depending on the laser power selected, with quality classes between B and C in terms of porosity. T2 - 20th Nordic Laser Materials Processing Conference CY - Kongens Lyngby, Denmark DA - 26.08.2025 KW - Hand held laser welding KW - Laser beam welding KW - Low alloyed steel KW - Process parameter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641671 DO - https://doi.org/10.1088/1757-899X/1332/1/012015 SN - 1757-899X VL - 1332 SP - 1 EP - 6 PB - Institute of Physics CY - London [u.a.] AN - OPUS4-64167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Scharf-Wildenhain, R. A1 - Schröpfer, Dirk A1 - Hälsig, A. A1 - Kannengießer, Thomas A1 - Hensel, J. T1 - Influence of heat input on properties and residual stresses in hybrid addi-tive manufacturing of high strength steels using MSG processes N2 - The application of steels with a higher yield strength allows reductions in wall thickness, component weight and production costs. Hybrid additive manufacturing based on Gas Metal Arc Welding (GMAW) processes (DED-Arc) can be used to realise highly effi-cient component modifications and repairs on semi-finished products and additively manufactured structures. There are still a number of key issues preventing widespread implementation, particularly for SMEs. In addition to the manufacturing design, detailed information about assembly strategy and geometric adaptation of the component for modifications or repairs are missing. These include the welding-related stresses associ-ated with the microstructural influences caused by the additive manufacturing steps, particularly in the transition area of the substrate and filler material interface. The pre-sent research focuses the effect of welding heat control during DED-Arc process on the residual stresses, especially in the transition area. Defined specimens were welded fully automatically with a high-strength solid wire (yield strength > 790 MPa) especially adapted for DED-Arc on S690QL substrate. The working temperature and heat input were systematically varied for a statistical effect analysis on the residual stress state of the hybrid manufactured components. Regarding heat control, t8/5 cooling times within the recommended processing range (approx. 5 s to 20 s) were complied. The investiga-tion revealed a significant influence of the working temperature Ti on the compressive residual stresses in the transition area and the tensile residual stresses at the base of the substrate. High working temperatures result in lower compressive residual stresses, heat input E does not significantly affect the tensile stresses. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632188 DO - https://doi.org/10.21268/20250506-3 SP - 110 EP - 122 AN - OPUS4-63218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dixneit, Jonny A1 - Kromm, Arne A1 - Boin, M. A1 - Kannengießer, Thomas A1 - Gibmeier, J. ED - Olden, T.-M. ED - Muransky, O. Muransky ED - Edwards, L. T1 - Influence of heat control on residual stresses in low transformation temperature (LTT) large scale welds N2 - The current paper presents residual stress analyses of large scale LTT (Low Transformation Temperature) welds. LTT filler materials are specially designed for residual stress engineering by means of an adjusted martensite phase transformation. Controlling the level of mostly detrimental residual stresses already during the welding process would be highly attractive as time and cost consuming post processing may be prevented. In large scale welds the residual stress state is influenced by the heat control (e.g. interpass temperature) during welding. Therefore, welding residual stresses are studied here putting the focus on the influence of welding process parameters while joining heavy steel sections with a thickness of 25 mm. The residual stress state was determined at the top surface using X-ray diffraction as well as in the bulk by neutron diffraction. The results show that control of the interpass temperature is vital for the residual stresses present in the joints. This accounts for the top surface but is most pronounced for the bulk of the welds. While high interpass temperatures are appropriate to induce compressive residual stresses in the weld metal, low interpass temperatures favor unwanted tensile residual stresses instead. T2 - ICRS 2016 - 10th International Conference on Residual Stresses CY - Sydney, Australia DA - 03.07.2016 KW - LTT KW - Welding residual stress KW - Phase transformation KW - Interpass temperature PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-389628 SN - 978-1-94529117-3 SN - 978-1-94529116-6 DO - https://doi.org/10.21741/9781945291173-38 SN - 2474-395X VL - 2 SP - 223 EP - 228 PB - Materials Research Forum LLC CY - Millersville (PA), USA AN - OPUS4-38962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Asante, Bright A1 - Soria-Castro, M. A1 - Schmidt, Wolfram ED - Rogge, Andreas ED - Meng, Birgit T1 - Influence of aquacultural and agricultural bio-admixtures and binder components on yield stress and strength of cementitious systems N2 - Abstract: This study investigates the influence of bio-admixtures and bio-ashes from agricultural and aquaculture residues on the workability and strength of cement mortars. While bio-admixtures at low concentrations can enhance the strength, they create similar or lower yield stress as the reference. Bio ash, particularly at a 10% replacement level, maintained good strength, but higher replacements led to significant reductions in both strength and workability. These findings highlight the potential of sustainable construction materials but emphasize the need to balance performance specifications. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Agricultural bio-admixture KW - Aquacultural bio-admixture KW - Binder component PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612955 SN - 978-3-9818564-7-7 SP - 46 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Müller, Alexander A1 - Hickmann, Stefan T1 - Infinite life of CFRP evaluated non-destructively with X-ray-refraction topography in-situ mechanical loading N2 - Carbon Fibre Reinforced Plastics (CFRP) are more and more used in modern civil aircrafts. These days the whole fuselage is made of this material (B787; A350). Due to strict certification standards the normal in-service loading gives a low stress level compared to the static and even the fatigue strength of the material. Hence CFRP are assumed to have an infinite life. To evaluate this assumption, fatigue tests on CFRP-specimens were performed up to 108 load cycles and the first inter-fibre failure was evaluated non-destructively by accompanying Xray-refraction topography. A tensile testing machine was integrated in a small angle X-ray scattering (SAXS) setup. X-ray refraction topography was performed while the CFRP samples were tensile loaded. This non-destructive technique enables the detection of micro-cracking and inter-fibre failure especially for CFRP. For Glass Fibre Reinforced Plastic (GFRP) X-ray refraction and in-situ loading has already been successfully used. The increase of inner surfaces due to inter fibre failure was measured as a function of the stress state. Fatigue tests were performed at and below the limit of inter-fibre failure strength. State of the art is to assume the failure of the samples under cyclic loading as the fatigue life. Accompanying non-destructive X-ray refraction measurements reflects the damage state and enables to trace its evolution even if the total failure of the specimens does not occur. This investigation technique is of high interest to give the engineer a design value of infinite life which is practically often reached due to knock down factors of certification standards. Finally the infinite life was found for cyclic fatigue loaded CFRP-samples even under high inter fibre transverse and shear loading investigated up to 108 load cycles. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - CFRP KW - NDT KW - Fatigue KW - Damage evolution PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375015 UR - https://www.ndt.net/?id=19360 SN - 978-3-940283-78-8 VL - 2016 SP - 1 EP - 9 PB - DGZFP CY - Berlin AN - OPUS4-37501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Bright, Asante A1 - Schmidt, Wolfram T1 - Increasing the Incorporation of CO2-Sequestering Materials in Concrete N2 - Concrete is the most widely used construction material accounting for approximately half of all human production throughout history. The production of one ton of cement emits around 600 kg of CO2. With a global cement production estimate of 4.2 billion tons, this results in about 2.5 billion tons of CO2 emissions. This accounts for roughly 7.2% of the total global carbon emissions in 2021. Strategies to decrease carbon emissions in the cement and concrete industry include carbon capture and storage (CCS), reduced binders like ordinary Portland cement (OPC) clinker and optimizing material use through improved processes and structural design. This also means changing architectural vision [6], avoiding concrete where its structural performance is not required and use alternative materials instead, and optimizing the communication among the entire production value chain. T2 - 1st International Conference on Net-Zero Built Environment: Innovations in Materials, Structures, and Management Practices (Net-Zero Future 2024) CY - Oslo, Norway DA - 19.06.2025 KW - Concrete KW - CO2-Sequestering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638531 DO - https://doi.org/10.1007/978-3-031-69626-8_4 VL - 237 SP - 39 EP - 48 PB - Springer Nature Switzerland AG CY - Schweiz AN - OPUS4-63853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Hannemann, Andreas A1 - Kannengießer, Thomas ED - Seefeldt, Marc T1 - In-situ determination of critical welding stresses during assembly of thick-walled components made of high-strength steel N2 - The performance and safety of welded high-strength low-alloyed steel (HSLA) components are substantially affected by the stresses occurring during and after welding fabrication, especially if welding shrinkage and distortion are severely restrained. The surrounding structure of the whole component affects loads in the far-field superimposing with welding stresses in the near-field of the weld. In this study a unique testing facility was used to restrain shrinkage and bending while analyse multiaxial far-field loads (max. 2 MN) during assembly of thick-walled component. A novel approach for the assessment of the in-situ-measured far-field data in combination with the actual weld geometry was elaborated. For the first time, analyses of the global bending moments of restrained welds based on the neutral axis of the actual weld load bearing section were achieved. Hence, far-field measurements offered the possibility to determine critical near-field stresses of the weld crosssections for the entire joining process. This work presents the approach for far-to-near field in-situ determination of stresses in detail for the 2-MN-testing system based on an extensive experimental work on HSLA steel welds, which demonstrates sources and consequences of these high local welding stresses. Thus, it was clarified, why the first weld beads are crucial regarding welding stresses and cold cracking, which is well known, but has never been measured so far. Accompanying analyses using X-ray diffraction (XRD) after welding show effects on local residual stress distributions. These analyses indicated viable prospects for stress reduction during assembly of thick-walled HSLA steel components. T2 - European Conference on Residual Stresses 2018 - ECRS-10 CY - Leuven, Belgium DA - 11.09.2018 KW - Residual stress KW - Welding KW - Large-scale test KW - X-ray diffraction KW - HSLA steel PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-466053 SN - 978-1-9452-9188-3 SN - 978-1-9452-9189-0 DO - https://doi.org/10.21741/9781945291890-30 SN - 2474-395X SN - 2474-3941 VL - 6 SP - 191 EP - 196 PB - Materials Research Forum LLC CY - Millersville, PA, USA AN - OPUS4-46605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Metz, C. A1 - Altenburg, Simon T1 - In-situ defect detection via active laser thermographic testing for PBF-LB/M N2 - Great complexity characterizes Additive Manufacturing (AM) of metallic components via laser powder bed fusion (PBF-LB/M). Due to this, defects in the printed components (like cracks and pores) are still common. Monitoring methods are commercially used, but the relationship between process data and defect formation is not well understood yet. Furthermore, defects and deformations might develop with a temporal delay to the laser energy input. The component’s actual quality is consequently only determinable after the finished process. To overcome this drawback, thermographic in-situ testing is introduced. The defocused process laser is utilized for nondestructive testing performed layer by layer throughout the build process. The results of the defect detection via infrared cameras are shown for a research PBF-LB/M machine. This creates the basis for a shift from in-situ monitoring towards in-situ testing during the AM process. Defects are detected immediately inside the process chamber, and the actual component quality is determined. T2 - Lasers in Manufacturing (LiM) CY - Munich, Germany DA - 26.06.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Nondestructive testing KW - Laser thermography KW - Defect detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585060 SP - 1 EP - 10 PB - Wissenschaftliche Gesellschaft Lasertechnik und Photonik (WLT) CY - Hannover AN - OPUS4-58506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Metz, C. A1 - Altenburg, Simon T1 - In-situ defect detection for laser powder bed fusion with active laser thermography N2 - Defects are still common in metal components built with Additive Manufacturing (AM). Process monitoring methods for laser powder bed fusion (PBF-LB/M) are used in industry, but relationships between monitoring data and defect formation are not fully understood yet. Additionally, defects and deformations may develop with a time delay to the laser energy input. Thus, currently, the component quality is only determinable after the finished process. Here, active laser thermography, a nondestructive testing method, is adapted to PBF-LB/M, using the defocused process laser as heat source. The testing can be performed layer by layer throughout the manufacturing process. We study our proposed testing method along experiments carried out on a custom research PBF-LB/M machine using infrared (IR) cameras. Our work enables a shift from post-process testing of components towards in-situ testing during the AM process. The actual component quality is evaluated in the process chamber and defects can be detected between layers. T2 - 2023 International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Thermography KW - Defect Detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606288 DO - https://doi.org/10.26153/tsw/51096 SP - 1978 EP - 1989 PB - University of Texas at Austin CY - Austin, TX, USA AN - OPUS4-60628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Douma, J. A1 - Niederleithinger, Ernst A1 - Snieder, R. T1 - Improved focusing using deconvolution within a concrete block N2 - Time reversal techniques are used in ocean acoustics, medical imaging and non-destructive evaluation to backpropagate recorded signals to the source of origin. We demonstrate experimentally a technique which improves the temporal focus achieved at the source location. The experiment consists of propagating a signal from a transducer within a concrete block to a single receiver on the surface, and then applying time reversal or deconvolution to focus the energy back at the source location. The results show that we are able to generate a focus in time at the correct location. The proposed method is simple and proven to be robust. Additionally, its costs are negligible due to deconvolution being a preprocessing step to the recorded data. The technique can be applied for detailed investigation of the source mechanisms (e. g. cracks) but also for monitoring purposes. T2 - DGZfP-Jahrestagung 2014 CY - Potsdam, Germany DA - 26.05.2014 KW - Ultrasonics KW - Acoustic emission KW - Time reversal KW - Deconvolution PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-337953 UR - http://www.ndt.net/article/dgzfp2014/papers/di2c2.pdf SN - 978-3-940283-61-0 IS - DGZfP-BB 148 SP - Di.2.C.2, 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-33795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stajanca, Pavol A1 - Mihai, L. A1 - Sporea, D. A1 - Negut, D. A1 - Sturm, Heinz A1 - Schukar, Marcus A1 - Krebber, Katerina ED - Webb, D. J. ED - Scully, P. ED - Sugden, K. T1 - Impacts of gamma irradiation on cytop plastic optical fibres N2 - Impact of gamma radiation on transmission of a commercial Cytop polymer optical fibre (Lucina, Asahi Glass Company) is investigated. Spectral dependence of radiation induced attenuation in the investigated fibre is measured in the VIS-NIR spectral region. Besides attenuation increase, radiation is found to increase fibre susceptibility to water as well. While pristine Cytop fibre is rather humidity insensitive, strong humidity related absorption in the NIR region is observed after fibre irradiation. Selective irradiation of separate fibre sections is proposed as a way of fibre humidity sensitization and quasi-distributed water detection is demonstrated using optical time domain reflectometry at 1310 nm. T2 - POF 2016: 25th International Conference on Plastic Optical Fibres CY - Birmingham, UK DA - 13.09.2016 KW - Polymer optical fibers KW - Cytop KW - Gamma radiation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-403216 SN - 9781854494085 SP - 114 EP - 117 CY - Birmingham AN - OPUS4-40321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Impact of saline aquifer water on surface and shallow pit corrosion of martensitic stainless steels during exposure to CO2 environment (CCS) N2 - Pipe steels suitable for carbon capture and storage technology (CCS) require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products are FeCO3 and FeOOH. Corrosion rates obtained at 100 bar are generally much lower than those measured at ambient pressure. Highest surface corrosion rates are 0.8 mm/year for 42CrMo4 and lowest 0.01 mm/year for X5CrNiCuNb16-4 in the vapour phase at ambient pressure. At 100 bar the highest corrosion rates are 0.01 mm/year for 42CrMo4, X20Cr13 (liquid phase), X46Cr13 and less than 0.01 mm/year for X35CrMo4 and X5CrNiCuNb16-4 after 8000 h of exposure with no regard to atmosphere. Martensitic microstructure offers good corrosion resistance. T2 - 8th International Conference on Future Environment and Energy (ICFEE 2018) CY - Phuket, Thailand DA - 10.01.2018 KW - CCS KW - CO2 corrosion KW - Pipeline PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-465896 DO - https://doi.org/10.1088/1755-1315/150/1/012012 VL - 150 SP - 81 EP - 90 PB - IOP Publ. AN - OPUS4-46589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, T. A1 - Voigt, Marieke A1 - Lehmann, Christian A1 - Meng, Birgit A1 - Lothenbach, B. T1 - Impact of autoclaving on the phase assemblage of Portland cement: Experiment and thermodynamic modelling N2 - Even after autoclaving for 2 weeks in the temperature range of 120 to 200 °C, CEM I paste with a water-to-cement ratio of 0.5 still contains some low-crystalline C-S-H. The conversion of low-crystalline C-S-H to crystalline is faster with increasing temperature. The observed low-crystalline and crystalline C-S-H phases (reinhardbraunsite, jaffeite) indicate that the sampleshave not reached equilibrium yet under these experimental conditions. However, there is a good agreement between experiment and thermodynamic modelling for the other solids indicating that the used datasets are suitable for this application. T2 - 16th International Congress on the Chemistry of cement 2023 - ICCC2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Zement KW - Thermodynamik KW - Phasenzusammensetzung KW - Mineralogie KW - Modellierung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589779 UR - https://iccc2023.org VL - 1 SP - 619 EP - 621 AN - OPUS4-58977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kardjilov, N. A1 - Hilger, A. A1 - Manke, I. A1 - Banhart, J. A1 - Griesche, Axel T1 - Imaging with Cold Neutrons at the CONRAD-2 Facility N2 - CONRAD-2 is an imaging instrument using low-energy (cold) neutrons. The instrument is installed at the end of a curved neutron guide which avoids the direct line of sight towards the reactor core. This ensures a very low background of high-energy neutrons and. photons at the sample position. The cold neutron beam provides a wavelength range which is suitable for phase-and diffraction-contrast imaging such as grating interferometry and Bragg edge mapping. The instrument is well suited for high resolution imaging due to the high efficiency of the very thin scintillators that can be used for the detection of cold neutrons. An instrument upgrade was performed recently as a part of an upgrade program for the cold neutron instrumentation at HZB. The parameters of the instrument as well as some research highlights will be presented. T2 - 10th World Conference on Neutron Radiography (WCNR) CY - Grindelwald, SWITZERLAND DA - 05.10.2014 KW - iron embrittlement KW - neutron imaging KW - neutron instrumentation KW - cold neutrons PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-373239 DO - https://doi.org/10.1016/j.phpro.2015.07.008 SN - 1875-3892 VL - 69 SP - 60 EP - 66 PB - Elsevier B.V. CY - Amsterdam, NL AN - OPUS4-37323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krietsch, Arne A1 - Reyes Rodriguez, M. A1 - Kristen, A. A1 - Kadoke, D. A1 - Abbas, Z. A1 - Krause, U. T1 - Ignition temperatures and flame velocities of metallic nanomaterials N2 - The production of materials with dimensions in the nanometre range has continued to increase in recent years. In order to ensure safety when handling these products, the hazard potential of such innovative materials must be known. While several studies have already investigated the effects of explosions (such as maximum explosion pressure and maximum pressure rise) of powders with primary particles in the nanometre range, little is known about the ignition temperatures and flame velocities. Therefore, the minimum ignition temperature (MIT) of metallic nano powders (aluminium, iron, copper and zinc) was determined experimentally in a so called Godbert-Greenwald (GG) oven. Furthermore, the flame velocities were determined in a vertical tube. In order to better classify the test results, the tested samples were characterised in detail and the lower explosion limits of the tested dust samples were determined. Values for the burning velocity of aluminium nano powders are higher compared to values of micrometre powders (from literature). While MIT of nanometre aluminium powders is within the range of micrometre samples, MIT of zinc and copper nano powders is lower than values reported in literature for respective micrometre samples. T2 - 13th Symposium International Symposium on Hazards, Prevention and Mitigation of Industrial Explosions (ISHPMIE) CY - Online meeting DA - 27.07.2021 KW - Dust explosions KW - Nanomaterial KW - Flame propagation KW - Minimum ignition temperature PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540930 DO - https://doi.org/10.7795/810.20200724 SP - 591 EP - 605 PB - Physikalisch-Technische Bundesanstalt AN - OPUS4-54093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana A1 - Liebner, Christian A1 - Tiebe, Carlo T1 - Hydrogen safety- Dealing with Closed Spaces N2 - Hydrogen is under discussion as a potentially clean energy source, but its safe usage and handling in enclosed environments remains a critical challenge due to the properties of hydrogen. This work focuses on detecting and monitoring hydrogen concentration in closed spaces to improve safety by developing a sensor network-based leak detection system to prevent of the accumulation of hazardous mixtures. Furthermore, the study details the implementation of a hydrogen sensor network within a container, analysing sensor placement, data collection, and safety improvements. The findings contribute to better risk assessment and enhanced safety protocols in hydrogen storage and usage facilities. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640630 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.2 SP - 167 EP - 168 PB - AMA Verband für Sensorik und Messtechnik e.V. CY - Berlin AN - OPUS4-64063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Wetzel, Annica A1 - Oczan, Ozlem A1 - Nietzke, Jonathan A1 - Richter, Tim A1 - Schröpfer, Dirk T1 - Hydrogen diffusion and local Volta potential in high- and medium-entropy alloys N2 - High-entropy alloys (HEAs) are characterized by a solid solution of minimum five and medium-entropy alloys (MEAs) of minimum three principal alloying elements in equiatomic proportions. They show exceptional application properties, such as high-strength and ductility or corrosion resistance. Future HEA/MEA-components could be exposed to hydrogen containing environments like vessels for cryogenic or high-pressure storage where the hydrogen absorption and diffusion in these materials is of interest. In our study, we investigated the HEA Co20Cr20Fe20Mn20Ni20 and the MEA Co33.3Cr33.3Ni33.3. For hydrogen ingress, cathodic charging was applied and diffusion kinetic was measured by high-resolution thermal desorption spectros-copy using different heating rates up to 0.250 K/s. Peak deconvolution resulted in high-temperature desorption peaks and hydrogen trapping above 280 °C. A total hydrogen concentration > 40 ppm was identified for the MEA and > 100 ppm for HEA. This indicates two important effects: (1) delayed hydrogen diffusion and (2) considerable amount of trapped hydrogen that must be anticipated for hydrogen assisted cracking phenomenon. Local electrochemical Volta potential maps had been measured for the hydrogen free condition by means of high-resolution Scanning Kelvin Probe Force Microscopy (SKPFM). T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Hydrogen KW - High-entropy alloy KW - Diffusion KW - Scanning kelvin probe force microscopy KW - Corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511684 DO - https://doi.org/10.1088/1757-899X/882/1/012015 VL - 882 SP - 1 EP - 15 PB - IOP Publishing CY - Bristol AN - OPUS4-51168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ermilova, Elena A1 - Weise, Matthias A1 - Hertwig, Andreas T1 - Hybrid optical measurement technique for detection of defects in epitaxially grown 4H-SiC layers N2 - Recent developments in power electronics require the use of new wide bandgap compound semiconductor. We demonstrate the use of the ellipsometry and white light interference microscopy to detect defects in epitaxially grown SiC layers on SiC substrates. Such hybrid optical metrology methods can be used to better understand the mechanism of the development of the defects as well as their effects on the material´s optoelectronic properties. T2 - EOS Annual Meeting (EOSAM 2022) CY - Porto, Portugal DA - 12.09.2022 KW - Imaging ellipsometry KW - White light interference microscopy KW - Wide bandgap compound semiconductor KW - Epitaxially grown 4H-SiC layers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561113 DO - https://doi.org/10.1051/epjconf/202226610001 VL - 266 SP - 1 EP - 2 AN - OPUS4-56111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - McGrath, B. A1 - Holstein, R. A1 - Bertovic, Marija T1 - How NDT companies can benefit from human factors knowledge N2 - Ultrasonic phased array is, currently, the technology which is being applied as the solution to a lot of inspection problems. The perceived benefits are seen to be worth the outlay on equipment and specialised personnel. Yet, there is a source of knowledge, freely available, which can also deliver immediate benefits, through more reliable inspection results, and consequently increased client confidence, but which is largely ignored by the greater part of the NDT community. This talk will review the latest Human Factors knowledge and provide practical illustrations of how companies can use it to improve their competitive edge. T2 - 19th World Conference on Non-Destructive Testing CY - München, Germany DA - 13.06.2016 KW - NDT KW - Reliability KW - Human factors PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-375742 UR - http://www.ndt.net/article/wcndt2016/papers/tu4d3.pdf SP - id 19532, 1 EP - 8 AN - OPUS4-37574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epishin, A.I. A1 - Link, T. A1 - Fedelich, Bernard A1 - Svetlov, I.L. A1 - Golubovskiy, E.R. T1 - Hot isostatic pressing of single-crystal nickel-base superalloys: mechanism of pore closure and effect on mechanical properties N2 - Pore annihilation was investigated in the single-crystal nickel-base superalloy CMSX-4. HIP tests at 1288 °C/103 MPa were interrupted at different times, then the specimens were investigated by TEM, metallography and density measurements. The kinetics of pore annihilation was determined. The pore closure mechanism was identified as plastic deformation on the octahedral slip systems. A model describing the kinetics of pore closure has been developed on the base of crystal plasticity and large strain theory. Mechanical tests with the superalloy CMSX-4 and the Ru-containing superalloy VGM4 showed, that HIP significantly increases the fatigue life at low temperatures but has no effect on creep strength. T2 - Eurosuperalloys 2014 - 2nd European symposium on superalloys and their applications CY - Giens, France DA - 12.05.2014 PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-316410 DO - https://doi.org/10.1051/matecconf/20141408003 N1 - Serientitel: MATEC Web of conferences – Series title: MATEC Web of conferences VL - 14 SP - 08003-1 EP - 08003-6 PB - EDP Sciences AN - OPUS4-31641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Daus, Lars-Hendrik A1 - Korzen, Manfred A1 - Schartel, Bernhard T1 - High-throughput fire tests and weathering-induced degradation behaviour of intumescent coatings N2 - In this work, the weathering-induced degradation of intumescent coatings was investigated by a systematic and comprehensive approach. A mechanism is revealed that is proposed to be responsible for the loss of function of intumescent coatings induced by weathering. First, the thermal decomposition of artificially weathered intumescent coatings was examined. To get a better understanding of the weathering and ageing phenomena, the degradation behaviour of the single ingredients during the weathering process was investigated, as well as their chemical and physical interactions. For the systematic approach, the materials that are essential for intumescence (ammonium polyphosphate, pentaerythritol, titanium dioxide, melamine and the binder) are treated with moisture, elevated temperature and UV radiation. Thermogravimetry (TG) and IR spectroscopy were used to compare the initial samples with their different grades of weathering. We demonstrate that ammonium polyphosphate, melamine and the binder are mainly responsible for the ageing process. Further, it was demonstrated that TG and IR spectroscopy are suitable measuring methods to detect the effects of weathering on intumescent coatings. Finally, a small-scale fire test procedure is introduced. Based on the reduction of the sample size, up to 50 samples can be tested in a single fire test. The results of this fire test have the same quality as the results from standard intermediate fire tests corresponding to DIN 4102-8. T2 - 3rd European Symposium on Fire Safety Science CY - Nancy, France DA - 12.09.1018 KW - Weathering KW - Intumescent coatings KW - High-Throughput Fire Tests PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-472023 UR - http://iopscience.iop.org/article/10.1088/1742-6596/1107/3/032014/pdf DO - https://doi.org/10.1088/1742-6596/1107/3/032014 VL - 1107 SP - 032014 PB - IOP Publishing CY - Bristol AN - OPUS4-47202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlick-Hasper, Eva A1 - Seidler, Oliver A1 - Goedecke, Thomas A1 - Kraume, M. T1 - Helium leak testing of dangerous goods packagings N2 - The International Dangerous Goods Regulations prescribe the immersion under water method (“bubble test”) as standard method for the leakproofness test of dangerous goods packagings. But this test procedure acts as a test method for leak localisation, not for quantitative leakage rates measurement. Additionally, the sensitivity in detecting leaks of small diameters is restricted, depending on the test liquid and the test pressure. The bubble test is not suitable for a comparison with quantitative limit leakage rates based on realistic transport conditions. This is especially important when estimating the risk of the formation of an explosive atmosphere during the intercontinental carriage of dangerous goods packagings in freight containers. To compare measured leakage rates with limit leakage rates, a quantitative leak testing procedure is required. Therefore a new approach for dangerous goods packagings is implemented: The pressure technique by accumulation using Helium as a tracer gas. This work presents the test equipment necessary for the quantitative measurement of Helium leakage rates through closures of different kinds of dangerous goods packagings. The essential steps to achieve good repeatable results are: A controlled Helium filling process to reach a defined test pressure in the test sample, a sufficient homogenisation of the Helium-air-mixture inside the test sample and the ensuring of a constant pressure level of the test sample during the test. The Helium loss rate of the accumulation chamber has to be measured separately to receive a correction factor for the measured leakage rates. Different constructional measures are introduced to prevent a disturbing influence of the Helium leakage rate of the filling valves on the measurement results. Methods to estimate the disturbing effect of Helium permeation through permeable parts of the test sample are also presented. As a supporting method for the experimental investigations the Helium sniffer test can be applied. This practical application-oriented advice can enable other users to establish a pressure technique by accumulation for their own technical field. T2 - 19th World Conference on Non-Destructive Testing CY - Munich, Germany DA - 13.06.2016 KW - Gefahrgutverpackungen KW - Dichtheit KW - Helium KW - Überdruckverfahren PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-366358 SN - 978-3-940283-78-8 VL - 158 SP - p175, 1 EP - 10 AN - OPUS4-36635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kulkarni, Kajol A1 - Kemmler, Samuel A1 - Schwartz, Anna A1 - Gedik, Gülçin A1 - Chen, Yanxiang A1 - Papageorgiou, Dimitrios A1 - Kavroulakis, Ioannis A1 - Iakymchuk, Roman T1 - Harvesting energy consumption on European HPC systems: Sharing Experience from the CEEC project N2 - Energy efficiency has emerged as a central challenge for modern high-performance computing (HPC) systems, where escalating computational demands and architectural complexity have led to significant energy footprints. This paper presents the collective experience of the EuroHPC JU Center of Excellence in Exascale CFD (CEEC) in measuring, analyzing, and optimizing energy consumption across major European HPC systems. We briefly review key methodologies and tools for energy measurement as well as define metrics for reporting results. Through case studies using representative CFD applications (waLBerla, FLEXI/GALÆXI, Neko, and NekRS), we evaluate energy-to-solution and time-to-solution on diverse architectures, including CPU- and GPU-based partitions of LUMI, MareNostrum5, MeluXina, and JUWELS Booster. Our results highlight the advantages of accelerators and mixed-precision techniques for reducing energy consumption while maintaining computational accuracy. Finally, we advocate the need to facilitate energy measurements on HPC systems in order to raise awareness, teach the community, and take actions toward more sustainable exascale computing. T2 - SCA/HPCAsiaWS 2026: SCA/HPCAsia 2026 Workshops: Supercomputing Asia and International Conference on High Performance Computing in Asia Pacific Region Workshops CY - Osaka , Japan DA - 26.01.2026 KW - Energy consumption KW - eEergy measurement KW - Energy-to-solution KW - Mixed-precision KW - HPC KW - CFD PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654175 DO - https://doi.org/10.1145/3784828.3785161 SP - 40 EP - 49 PB - ACM CY - New York, NY, USA AN - OPUS4-65417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sridaran Venkat, Ramanan A1 - Stamm, Michael A1 - Wittmann, Jost A1 - Lauterbach, Helge A1 - Bleier, Michael T1 - Harnessing the power of thermal imagery and visual inspection- a mean for reliable damage detection of wind turbine rotor blades N2 - Generation of green electricity as part of the energy transition is leading to a growing market in the wind energy sector all over the world. Maintenance and inspection are key-factor for the reliable, safe and efficient operation of wind turbines. Regular maintenance of rotor blades focuses on damage such as erosion on the leading edge of the profile, delamination and thermal cracks due to lightning strikes. To date, visual inspection by technicians (climbers) has been the state of the art. Recently, drone-based inspections using visual cameras have become more common, enabling fast, reliable and cost-effective inspections. However, no internal damage to the rotor blades are detectable during such an inspection. This deficiency is often compensated by thermography, a recognized method for detecting damages beneath the surface of an object. Thermography has been promoted and continuously developed at BAM for years. In the first part of this paper, the authors present the concept for a drone-based multisensory system that combines a thermal camera, a high-resolution visual camera and a 3D Laser scanner.The system provides a comprehensive view of the rotor blade samples internal and external conditions. In the second part of the paper, we present a lab-based demonstrator comprising an infrared camera and an RGB camera. We elaborate on the process for fusing the images comprising the calibration, image preprocessing and image registration. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Wind rotor blade inspection KW - Thermography KW - Data fusion KW - Drone inspection KW - Multi-sensors PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625107 DO - https://doi.org/10.58286/29868 SN - 1435-4934 VL - 29 SP - 1 EP - 8 AN - OPUS4-62510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Frank A. A1 - Hille, Falk A1 - Glisic, Branco ED - Lienhart, Werner ED - Krüger, Markus T1 - Global Perspectives on Structural Monitoring in Civil Engineering N2 - Structural Monitoring (SM) is crucial in civil engineering for ensuring the safety, functionality, and longevity of civil infrastructure, especially bridges. As its importance grows, SM practices are guided mainly by national standards, leading to fragmented approaches and limited global integration. This paper examines SM guidelines, focusing on contributions from Germany, while exploring the broader international framework. In Germany, key guidelines such as the DGZfP Merkblatt B09 and others offer structured methods and practice examples for long-term monitoring and performance assessment. Internationally, countries have developed their own SM frameworks. Amongst others, Austria’s RVS Richtlinie 13.03.01, France’s COFREND Livre Blanc, Canada’s ISIS Guidelines, the ACI Report 444.2-21 from the USA, the TRB Circular E-C246 and the CIRIA Guideline from the UK contribute to a global understanding of SM. These guidelines address common technical, theoretical, and economic challenges across regions. This paper highlights the need for international collaboration, identifying synergies and gaps to promote a unified approach to SM. It offers insights into global standards and how successful strategies can foster innovation and cohesion in SM practices worldwide. T2 - 13th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Graz, Austria DA - 01.09.2025 KW - Structural Health Monitoring KW - bridge structures KW - guidelines PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643859 DO - https://doi.org/10.3217/978-3-99161-057-1-063 SP - 411 EP - 419 PB - Verlag der Technischen Universität Graz AN - OPUS4-64385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -