TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Experimental data from service-like creep-fatigue experiments on grade P92 steel N2 - This article refers to the research article entitled “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times” [1]. It presents experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Such service-like (SL) tests with additional long-term stress- and strain-controlled dwell times are non-standard, rare, and expensive, making these data very valuable. They may be used to approximate cyclic softening in the technically relevant range, for the design of complex SL experiments, or for detailed analyses of stress-strain hystereses (e.g., for stress or strain partitioning methods, for the determination of hysteresis energies (work), inelastic strain components, etc.). In addition, the latter analyses may supply important input for advanced parametric lifetime modeling of components under creep-fatigue loading or model calibration parameters. KW - Tempered martensite-ferritic steel KW - Creep KW - Stress relaxation KW - Creep-fatigue KW - Dwell times PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578407 DO - https://doi.org/10.1016/j.dib.2023.109333 SN - 2352-3409 VL - 49 SP - 1 EP - 9 PB - Elsevier Inc. AN - OPUS4-57840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalbe, Ute A1 - Simon, Franz-Georg T1 - Potential use of incineration bottom ash in construction – Evaluation of the environmental impact N2 - Knowledge of the long-term leaching behavior of potentially harmful substances is crucial for the assessment of the environmental compatibility of reusing municipal solid-waste incineration bottom ash (MSWI BA) in construction, i.e., as a road base layer. BA fractions obtained from wet-processing aiming at the improvement of environmental quality were used to investigate the mobility of relevant substances. Eluates from laboratory-scaled leaching procedures (column percolation and lysimeters) were analyzed to learn about the long-term release of substances. Unsaturated conditions and artificial rainwater (AR) were used in the lysimeter tests to simulate field conditions. In addition, batch test eluates were generated at usual liquid-to-solid ratios (L/S) for compliance testing purposes. A variety of cations and anions was measured in the eluates. The wet treatment reduces the leaching of chloride and particularly sulfate by more than 60%. The release of typical contaminants for the treated MSWI BA such as the heavy metals Cu and Cr was well below 1% in the conducted leaching tests. An increase in the Sb concentration observed in the lysimeter experiments starting at L/S 0.75 L/kg and in the column experiment at L/S 4 L/kg is assumed to be related to decreasing concentrations of Ca and thus to the dissolution of sparingly soluble calcium antimonate. The same leaching mechanism applies with V, but the concentration levels observed are less critical regarding relevant limit values. However, on the long term the behavior of Sb could be problematic for the application of MSWI BA in construction. KW - MSWI bottom ash KW - Leaching KW - Batch tests KW - Lysimeter KW - Antimony PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508421 DO - https://doi.org/10.1007/s12649-020-01086-2 SN - 1877-2641 VL - 11 IS - 12 SP - 7055 EP - 7065 PB - Springer AN - OPUS4-50842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Abis, M. A1 - Bruno, M. A1 - Simon, Franz-Georg A1 - Grönhom, R. A1 - Kuchta, K. A1 - Fiore, S. ED - Medici, F. T1 - A Novel Dry Treatment for Municipal Solid Waste Incineration Bottom Ash for the Reduction of Salts and Potential Toxic Elements N2 - The main obstacle to bottom ash (BA) being used as a recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. This work presents a dry treatment for the removal of salts and PTEs from BA particles. Two pilotscale abrasion units (with/without the removal of the fine particles) were fed with different BA samples. The performance of the abrasion tests was assessed through the analyses of particle size and moisture, and that of the column leaching tests at solid-to-liquid ratios between 0.3 and 4. The results were: the particle-size distribution of the treated materials was homogeneous (25 wt % had dimensions <6.3 mm) and their moisture halved, as well as the electrical conductivity of the leachates. A significant decrease was observed in the leachates of the treated BA for sulphates (44%), chlorides (26%), and PTEs (53% Cr, 60% Cu and 8% Mo). The statistical analysis revealed good correlations between chloride and sulphate concentrations in the leachates with Ba, Cu, Mo, and Sr, illustrating the consistent behavior of the major and minor components of the layer surrounding BA particles. In conclusion, the tested process could be considered as promising for the improvement of BA valorization. KW - Bottom ash KW - Dry treatment KW - Municipal solid waste PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552161 SN - 978-3-0365-3063-5 DO - https://doi.org/10.3390/ma14113133 SP - 57 EP - 71 PB - MDPI CY - Basel AN - OPUS4-55216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Simon, Franz-Georg A1 - Holm, Olaf ED - Ludwig, C. ED - Matasci, C. ED - Edelmann, X. T1 - Recovery of metals from waste, an example for the resource cycle N2 - Bottom ash from municipal solid waste incineration (MSWI) consists of eiemental metals in considerable amounts. The fine fraction < 4 mm additionally contains chemically bound metals (oxides, carbonates, Silicates). Separation prospects with techniques as in ore processing (flotation, density separation, bioleaching, hydrothermal solution) are discussed. During alteration after wet extraction mineral material with hydraulic properties form coatings on almost all particles of the bottom ash and complicate separation procedures. ln addition bottom ash from MSWI is a heterogeneaus material. For sufficient enrichment different concerted treatment steps seemed to be essential associated with an uncertainty of economic viability. The utilisation of metal compounds present in bottom ash as secondary raw material depends on the energy- and resource-efficiency of the enrichment processes. Therefore energy and material flow considerations are presented. KW - Recyclable material KW - Recycling technology KW - Waste management PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-347572 UR - http://infoscience.epfl.ch/record/213010 SN - 978-3-9521409-6-3 SP - 289 EP - 293 AN - OPUS4-34757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pienkoß, Fabian A1 - Kalbe, Ute A1 - Simon, Franz-Georg T1 - Nassmechanische Aufbereitung von Bauschutt‐Brechsand mit der Setztechnik – ein Schritt auf dem Weg zum Ersatzbaustoff T1 - Wet-Mechanical Processing of Crushed-Sand from Construction-Waste - A First Step Towards a Circular Building Material N2 - Das Recycling von gemischten Baustoffen führt neben der Herstellung von Gesteinskörnungen parallel zu einem stärker schadstoffbelasteten Stoffstrom, der circa ein Drittel der ursprünglichen Masse ausmacht. Dieser sogenannte Brechsand endet derzeit in der Deponierung und wird somit der Kreislaufwirtschaft entzogen. Der vorliegende Beitrag untersucht nun die Aufbereitung dieses Materials unter Verwendung einer Setzmaschine im Pilotmaßstab. Hierbei wird die Eignung dieser Technik evaluiert und das Aufbereitungsprodukt als möglicher Ersatzbaustoff untersucht. N2 - Besides the generation of aggregates, recycling of mixed construction and demolition waste leads to a more polluted side stream accounting for up to one third of the input materials. This so-called crushed sand often ends up in landfills and is hence lost for a circular economy. This article reports about the processing of this material using a pilot plant jig. The suitability of jigging technology is evaluated, and the product is analyzed as possible circular building material. KW - Aufbereitung KW - Ersatzbaustoff KW - Kreislaufwirtschaft KW - Setzmaschine KW - Umweltverträglichkeit PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585978 DO - https://doi.org/10.1002/cite.202300019 SN - 0009-286X VL - 95 IS - 12 SP - 1916 EP - 1924 PB - Wiley VHC-Verlag AN - OPUS4-58597 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maisels, A. A1 - Hiller, A. A1 - Simon, Franz-Georg T1 - Chemical Recycling for Plastic Waste: Status and Perspectives N2 - Industrial-scale mechanical recycling of plastics has been established for years, but has technical and economic limits. Chemical recycling processes lead back to monomers or to the raw materials, so that in the end new goods can be produced for all areas of application of plastics. The variety of chemical recycling processes is large. The capacities of the plants are still low today. The profitability of the plants is strongly influenced by the price of oil; the profitability limit is currently between 50 and 60 US $ per barrel. KW - Chemical recycling KW - Plastic waste KW - Circular economy KW - Pyrolysis KW - Solvolysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565700 DO - https://doi.org/10.1002/cben.202200024 SN - 2196-9744 VL - 9 IS - 6 SP - 541 EP - 555 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Creep-fatigue of P92 in service-like tests with combined stress- and strain-controlled dwell times N2 - Complex service-like relaxation- and creep-fatigue tests with strain- and stress-controlled dwells and fatigue cycle durations of approx. 2200 s were performed exemplarily on a grade P92 steel at 620 ◦C in this study. The results indicate deviations in the prevailing creep mechanisms of long-term relaxation and creep dwells, affecting subsequent dwells, load shifts, and the macroscopic softening behavior quite differently. In addition, fracture surfaces and longitudinal metallographic sections reveal intergranular crack growth for complex loading with stress-controlled dwells, whereas complex strain-controlled tests enhance oxidation and transgranular crack propagation. These findings substantiate the limited transferability of relaxation-fatigue to creep-fatigue conditions. KW - Tempered martensite-ferritic steel KW - P92 KW - Dwell periods KW - Creep-fatigue interaction KW - Stress relaxation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564239 DO - https://doi.org/10.1016/j.ijfatigue.2022.107381 SN - 0142-1123 VL - 168 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-56423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chubarenko, B. A1 - Kileso, A. A1 - Esiukova, E. A1 - Pinchuk, V. A1 - Simon, Franz-Georg T1 - Dataset on geosynthetic material debris contamination of the South-East Baltic shore N2 - The database gives information on the contamination of the shore of the South-Eastern Baltic with the debris of geosynthetic materials for the period 2018–2020. This new type of coastal pollution enters the natural environment due to the destruction of coastal protection structures and construction activities. The database contains sections: (1) a list of types of geosynthetic material residues, their photographic images and photographs illustrating examples of finds in natural conditions [1 List_geosynthetic_debris_SEB], (2) monitoring data on the contamination of the beach strip with the debris of geotextiles, braids from gabions, geocontainers (big bags), geocells and geogrids for the beaches of the South-Eastern Baltic for the period 2018–2020 [2 Monitoring_geosynthetic_debris_SEB]; (3) statistical distributions of the found geosynthetic debris by size [3 Scales_geosynthetic_debris_SEB] and (4) results of test surveys on the shores of Lithuania and Poland adjacent to Kaliningrad Oblast. All data refer to the beaches of the Kaliningrad Oblast (Russia), including the Russian parts of the Vistula and Curonian Spits, but also contains information on a one-time assessment of the pollution of the beaches of the adjacent territories: the Polish shore from the Poland-Russia border on the Vistula Spit to the mouth of the Vistula River, the Lithuanian shore from the border Lithuania-Russia on the Curonian Spit to the border of Latvia-Lithuania. Materials were collected during field surveys within the ERANET-RUS_Plus joint project EI-GEO, ID 212 (RFBR 18-55-76002 ERA_a, BMBF 01DJ18005). KW - Geosynthetics KW - Geotextiles KW - Contamination KW - Marine littering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541947 DO - https://doi.org/10.1016/j.dib.2021.107778 SN - 2352-3409 VL - 40 SP - 1 EP - 7 PB - Elsevier Inc. CY - Amsterdam AN - OPUS4-54194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Knobloch, Tim A1 - Altenburg, Simon A1 - Recknagel, Sebastian A1 - Bettge, Dirk A1 - Hilgenberg, Kai T1 - Process Induced Preheating in Laser Powder Bed Fusion Monitored by Thermography and Its Influence on the Microstructure of 316L Stainless Steel Parts N2 - Undetected and undesired microstructural variations in components produced by laser powder bed fusion are a major challenge, especially for safety-critical components. In this study, an in-depth analysis of the microstructural features of 316L specimens produced by laser powder bed fusion at different levels of volumetric energy density and different levels of inter layer time is reported. The study has been conducted on specimens with an application relevant build height (>100 mm). Furthermore, the evolution of the intrinsic preheating temperature during the build-up of specimens was monitored using a thermographic in-situ monitoring set-up. By applying recently determined emissivity values of 316L powder layers, real temperatures could be quantified. Heat accumulation led to preheating temperatures of up to about 600 °C. Significant differences in the preheating temperatures were discussed with respect to the individual process parameter combinations, including the build height. A strong effect of the inter layer time on the heat accumulation was observed. A shorter inter layer time resulted in an increase of the preheating temperature by more than a factor of 2 in the upper part of the specimens compared to longer inter layer times. This, in turn, resulted in heterogeneity of the microstructure and differences in material properties within individual specimens. The resulting differences in the microstructure were analyzed using electron back scatter diffraction and scanning electron microscopy. Results from chemical analysis as well as electron back scatter diffraction measurements indicated stable conditions in terms of chemical alloy composition and austenite phase content for the used set of parameter combinations. However, an increase of the average grain size by more than a factor of 2.5 could be revealed within individual specimens. Additionally, differences in feature size of the solidification cellular substructure were examined and a trend of increasing cell sizes was observed. This trend was attributed to differences in solidification rate and thermal gradients induced by differences in scanning velocity and preheating temperature. A change of the thermal history due to intrinsic preheating could be identified as the main cause of this heterogeneity. It was induced by critical combinations of the energy input and differences in heat transfer conditions by variations of the inter layer time. The microstructural variations were directly correlated to differences in hardness. KW - Additive manufacturing KW - Laser powder bed fusion KW - In-situ process monitoring KW - Thermography KW - Heat accumulation KW - Inter layer time KW - Cellular substructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529240 DO - https://doi.org/10.3390/met11071063 VL - 11 IS - 7 SP - 1063 PB - MDPI CY - Basel, Schweiz AN - OPUS4-52924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Breese, Philipp Peter A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Altenburg, Simon T1 - A deep learning framework for defect prediction based on thermographic in-situmonitoring in laser powder bed fusion N2 - The prediction of porosity is a crucial task for metal based additive manufacturing techniques such as laser powder bed fusion. Short wave infrared thermography as an in-situ monitoring tool enables the measurement of the surface radiosity during the laser exposure. Based on the thermogram data, the thermal history of the component can be reconstructed which is closely related to the resulting mechanical properties and to the formation of porosity in the part. In this study, we present a novel framework for the local prediction of porosity based on extracted features from thermogram data. The framework consists of a data pre-processing workflow and a supervised deep learning classifier architecture. The data pre-processing workflow generates samples from thermogram feature data by including feature information from multiple subsequent layers. Thereby, the prediction of the occurrence of complex process phenomena such as keyhole pores is enabled. A custom convolutional neural network model is used for classification. Themodel is trained and tested on a dataset from thermographic in-situ monitoring of the manufacturing of an AISI 316L stainless steel test component. The impact of the pre-processing parameters and the local void distribution on the classification performance is studied in detail. The presented model achieves an accuracy of 0.96 and an f1-Score of 0.86 for predicting keyhole porosity in small sub-volumes with a dimension of (700 × 700 × 50) μm3. Furthermore, we show that pre-processing parameters such as the porosity threshold for sample labeling and the number of included subsequent layers are influential for the model performance. Moreover, the model prediction is shown to be sensitive to local porosity changes although it is trained on binary labeled data that disregards the actual sample porosity. KW - Laser Powder Bed Fusion (PBF-LB/M, L-PBF) KW - Selective Laser Melting (SLM) KW - SWIR thermography KW - Online monitoring KW - Flaw detection KW - Machine learning KW - Convolutional neural networks (CNN) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575148 DO - https://doi.org/10.1007/s10845-023-02117-0 SN - 0956-5515 SP - 1 EP - 20 PB - Springer AN - OPUS4-57514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Design and implementation of a machine log for PBF-LB/M on basis of IoT communication architectures and an ETL pipeline N2 - AbstractPowder Bed Fusion with Laser Beam of Metals (PBF-LB/M) has gained more industrial relevance and already demonstrated applications at a small series scale. However, its widespread adoption in various use cases faces challenges due to the absence of interfaces to established Manufacturing Execution Systems (MES) that support customers in the predominantly data-driven quality assurance. Current state-of-the-art PBF-LB/M machines utilize communication architectures, such as OPC Unified Architecture (OPC UA), Message Queuing Telemetry Transport (MQTT) and Representational State Transfer Application Programming Interface (REST API). In the context of the Reference Architecture Model Industry 4.0 (RAMI 4.0) and the Internet of Things (IoT), the assets, particularly the physical PBF-LB/M machines, already have an integration layer implemented to communicate data such as process states or sensor values. Missing is an MES component acting as a communication and information layer. To address this gap, the proposed Extract Transform Load (ETL) pipeline aims to extract relevant data from the fabrication of each build cycle down to the level of scan vectors and additionally to register process signals. The suggested data schema for archiving each build cycle adheres to all terms defined by ISO/TC 261—Additive Manufacturing (AM). In relation to the measurement frequency, all data are reorganized into entities, such as the AM machine, build cycle, part, layer, and scan vector. These scan vectors are stored in a runtime-independent format, including all metadata, to be valid and traceable. The resulting machine log represents a comprehensive documentation of each build cycle, enabling data-driven quality assurance at process level. KW - FAIR data KW - Data-driven quality assurance KW - Laser powder bed fusion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601256 DO - https://doi.org/10.1007/s40964-024-00660-7 SN - 2363-9512 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-60125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given. T2 - Icaleo 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Representative specimens KW - Thermography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586558 DO - https://doi.org/10.2351/7.0001080 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 AN - OPUS4-58655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Lüchtenborg, Jörg A1 - Mühler, T. A1 - Wilbig, Janka A1 - Mohr, Gunther A1 - Villatte, T. A1 - Léonard, Fabien A1 - Nolze, Gert A1 - Sparenberg, M. A1 - Melcher, J. A1 - Hilgenberg, Kai A1 - Günster, Jens T1 - Enabling the 3D Printing of Metal Components in μ-Gravity N2 - As humanity contemplates manned missions to Mars, strategies need to be developed for the design and operation of hospitable environments to safely work in space for years. The supply of spare parts for repair and replacement of lost equipment will be one key need, but in-space manufacturing remains the only option for a timely supply. With high flexibility in design and the ability to manufacture ready-to-use components directly from a computeraided model, additive manufacturing (AM) technologies appear extremely attractive. For the manufacturing of metal parts, laser-beam melting is the most widely used AM process. However, the handling of metal powders in the absence of gravity is one prerequisite for its successful application in space. A gas flow throughout the powder bed is successfully applied to compensate for missing gravitational forces in microgravity experiments. This so-called gas-flow-assisted powder deposition is based on a porous Building platform acting as a filter for the fixation of metal particles in a gas flow driven by a pressure difference maintained by a vacuum pump. KW - Additive manufacturing KW - µ-gravity KW - Laser beam melting KW - Parabolic flight KW - 3D printing PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-492190 DO - https://doi.org/10.1002/admt.201900506 SP - 1900506 PB - WILEY-VCH Verlag GmbH AN - OPUS4-49219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Scheuschner, Nils A1 - Hilgenberg, Kai T1 - In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel N2 - Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance. KW - Selective laser beam melting KW - Thermography KW - Melt pool depth KW - Inter layer time KW - Ppreheating temperature KW - Additive Manufacturing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512549 DO - https://doi.org/10.1016/j.procir.2020.09.030 VL - 94 SP - 155 EP - 160 PB - Elsevier B.V. AN - OPUS4-51254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lange, Fritz A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Hilgenberg, Kai T1 - Numerical simulation of the weld pool dynamics during pulsed laser welding using adapted heat source models N2 - A transient simulation including the impact of the laser energy, the melting of the metal and the development of the weld pool was conducted to observe the evolution of the vapor capillary and the solidification of the melt in pulsed laser beam welding of AISI 304 steel. The phase field method was implemented to investigate the evolution and behavior of the liquid-gas interface during welding and to describe the condensed and vapor phases. The effects of phase transition, recoil pressure, thermo-capillary and natural convection, vaporization and temperature dependent material properties were taken into account. A Gaussian-like heat source under consideration of the Fresnel absorption model was used to model the energy input of the laser beam. The heat source model was extended by a newly developed empirical approach of describing multiple beam reflections in the keyhole. To validate this new model, the numerical results were compared to experimental data and good agreement regarding the size and shape of the weld pool was observed. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - Pulsed laser beam welding KW - Weld pool dynamics KW - Multiple reflections KW - Vaporization PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458749 DO - https://doi.org/10.1016/j.procir.2018.08.044 SN - 2212-8271 VL - 74 SP - 679 EP - 682 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-45874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hilgenberg, Kai T1 - Damage development and damage tolerance of structures manufactured by selective laser melting - a review N2 - The additive manufacturing technology of Selective Laser Melting (SLM) experiences a rapid development within an increasing marked of quite different application fields. The properties of SLM materials and structures are influenced by a number of tech-nological parameters such as the metal powder (particle size, homogeneity, cleanliness), the laser tool (power, beam diameter, pulse lengths), the scanning operation (speed, sequence and orientation of melting paths), parameters of the over-all equipment (design and preheating of the base plate, currents and turbulence in the protective gas atmosphere) and, last not least, the hatching strategy including the build-up direction of the structure with respect to the loading direction of the component. For the perspective use of SLM structures as load carrying, safety-relevant components the knowledge of their mechanical properties is necessary. It is essential to understand these in the context of the manufacturing-related features and at the back-ground of the basic characteristics of metallic materials: crystal lattice, microstructure and material defects. The paper provides an overview on factors which affect the mechanical parameters stiffness, strength, ductility, toughness, fatigue crack propagation and fatigue strength in the context of selective laser melting. T2 - FDMD 2017 CY - Lecco, Italy DA - 19.09.2017 KW - Fatigue strength KW - Fracture mechanics KW - Initial crack size KW - Short crack propagation KW - Multiple crack propagation PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-438511 DO - https://doi.org/10.1016/j.prostr.2017.11.071 SN - 2452-3216 VL - 7 SP - 141 EP - 148 PB - ScienceDirect CY - Lecco, Italy AN - OPUS4-43851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, André A1 - Avilov, Vjaceslav A1 - Gumenyuk, Andrey A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - High power laser beam welding of thick-walled ferromagnetic steels with electromagnetic weld pool support N2 - The paper describes an experimental investigation of high power laser beam welding with an electromagnetic weld pool support for up to 20 mm thick plates made of duplex steel (AISI 2205) and mild steel (S235JR). The results of the welding tests show a successful application of this technology at ferromagnetic metals. Irregular sagging was suppressed successfully. An ac-power of less than 2 kW at oscillation frequencies between 800 Hz and 1.7 kHz is necessary for a full compasation of the hydrostatic pressure. Thus, it was demonstrated that the electromagnetic weld pool support is not only limited to non-ferromagnetic metals like austenitic steels. For future studies with duplex steel, the use of filler material has to take into account with regard to the balance of the mixed austenitic and ferritic phases. KW - Laser beam welding KW - Thick-walled steel KW - Ferromagnetic steel KW - Weld pool support PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-377593 DO - https://doi.org/10.1016/j.phpro.2016.08.038 SN - 1875-3892 VL - 83 SP - 362 EP - 372 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-37759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Piesker, Benjamin A1 - Ávila Calderón, Luis Alexander A1 - Mohr, Gunther A1 - Rehmer, Birgit A1 - Agudo Jácome, Leonardo A1 - Hilgenberg, Kai A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Tensile and Low‐Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - This study investigates the room‐ and high‐temperature (650 °C) tensile and low‐cycle‐fatigue behavior of Inconel 718 produced by laser powder bed fusion (PBF‐LB/M) with a four‐step heat treatment and compares the results to the conventional wrought material. The microstructure after heat treatment is characterized on different length scales. Compared to the wrought variant, the elastic and yield properties are comparable at both test temperatures while tensile strength, ductility, and strain hardening capacity are lower. The fatigue life of the PBF‐LB/M variant at room temperature is slightly lower than that of the wrought material, while at 650 °C, it is vice versa. The cyclic stress response for both material variants is characterized by cyclic softening, which is more pronounced at the higher test temperature. High strain amplitudes (≥0.7%) at room temperature and especially a high testing temperature result in the formation of multiple secondary cracks at the transitions of regions comprising predominantly elongated grain morphology and columns of stacked grains with ripple patterns in the PBF‐LB/M material. This observation and pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients and local crystallite clusters. KW - Additive manufacturing KW - Fatigue damage KW - Heat treatment KW - Inconel 718 KW - Laser powder bed fusion KW - Low-cycle fatigue KW - Tensile strength PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599316 DO - https://doi.org/10.1002/adem.202302122 SN - 1527-2648 SP - 1 EP - 17 PB - Wiley AN - OPUS4-59931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roesch, Philipp A1 - Vogel, Christian A1 - Wittwer, Philipp A1 - Huthwelker, T. A1 - Borca, C. A1 - Sommerfeld, Thomas A1 - Kluge, Stephanie A1 - Piechotta, Christian A1 - Kalbe, Ute A1 - Simon, Franz-Georg T1 - Taking a Look at the Surface: µ-XRF Mapping and Fluorine K-edge µ-XANES Spectroscopy of Organofluorinated Compounds in Environmental Samples and Consumer Products N2 - For the first time, µ-X-ray fluorescence (µ-XRF) mapping combined with fluorine K-edge µ-X-ray absorption near-edge structure (µ-XANES) spectroscopy was applied to depict per- and polyfluoroalkyl substances (PFAS) contamination and inorganic fluoride in samples concentrations down to 100 µg/kg fluoride. To demonstrate the matrix tolerance of the method, several PFAS contaminated soil and sludge samples as well as selected consumer product samples (textiles, food contact paper and permanent baking sheet) were investigated. µ-XRF mapping allows for a unique element-specific visualisation at the sample surface and enables localisation of fluorine containing compounds to a depth of 1 µm. Manually selected fluorine rich spots were subsequently analysed via fluorine K-edge µ-XANES spectroscopy. To support spectral interpretation with respect to inorganic and organic chemical distribution and compound class determination, linear combination (LC) fitting was applied to all recorded µ-XANES spectra. Complementarily, solvent extracts of all samples were target-analysed via LC-MS/MS spectrometry. The detected PFAS sum values range from 20 to 1136 µg/kg dry weight (dw). All environmentally exposed samples revealed higher concentration of PFAS with a chain length >C8 (e.g. 580 µg/kg dw PFOS for Soil1), whereas the consumer product samples showed a more uniform distribution with regard to chain lengths from C4 to C8. Independent from quantified PFAS amounts via target analysis, µ-XRF mapping combined with µ-XANES spectroscopy was successfully applied to detect both point-specific concentration maxima and evenly distributed surface coatings of fluorinated organic contaminants in the corresponding samples. KW - PFAS KW - XRF KW - LC-MS/MS KW - XANES KW - Fluoride KW - Soil PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576109 DO - https://doi.org/10.1039/D3EM00107E SN - 2050-7887 SP - 1 EP - 12 PB - Royal Society of Chemistry AN - OPUS4-57610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert A1 - Sonntag, Nadja A1 - Kreutzbruck, Marc A1 - Skrotzki, Birgit ED - Brune, M. ED - Buffière, J.Y. ED - Morel, F. ED - Nadot, Y. T1 - Self-magnetic-leakage field detection using magneto-optical sensor technique N2 - Measurement of spontaneous magnetic stray field signals has been reported to be a promising tool for capturing macro-scale information of deformation states, defects and stress concentration zones in a material structure. This paper offers a new method for self-magnetic leakage field detection using a magneto-optical (MO) hand-held microscope. Its sensor has a dynamic field range between ±0.05 and ±2 kA/m and a lateral optical resolution of approx. 10 µm. We examined flat tensile test specimens of metastable austenitic steel AISI 304. Static tensile tests were repeatedly interrupted at various predetermined states of strain and the magnetic information was measured by the MO system. Comparative measurements using a high-precision magnetic field GMR-sensor, verify the outstanding capability of the MO microscope regarding spatial resolution of magnetic fields. T2 - FDMDII-JIP 2014 - 14th International spring meeting CY - Paris, France DA - 06.11.2014 KW - Magneto-optical sensor KW - Metal magnetic memory KW - GMR KW - NDT PY - 2014 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-326911 SN - 978-2-7598-1274-5 DO - https://doi.org/10.1051/matecconf/20141204010 N1 - Serientitel: Materials science, Engineering and Chemistry – Series title: Materials science, Engineering and Chemistry VL - 12 SP - 04010-1 EP - 04010-3 PB - EDP Sciences AN - OPUS4-32691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -