TY - JOUR A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderon, Luis Alexander A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - Elastic modulus data for additively and conventionally manufactured variants of Ti-6Al-4V, IN718 and AISI 316 L N2 - This article reports temperature-dependent elastic properties (Young’s modulus, shear modulus) of three alloys measured by the dynamic resonance method. The alloys Ti-6Al-4V, Inconel IN718, and AISI 316 L were each investigated in a variant produced by an additive manufacturing processing route and by a conventional manufacturing processing route. The datasets include information on processing routes and parameters, heat treatments, grain size, specimen dimensions, and weight, as well as Young’s and shear modulus along with their measurement uncertainty. The process routes and methods are described in detail. The datasets were generated in an accredited testing lab, audited as BAM reference data, and are hosted in the open data repository Zenodo. Possible data usages include the verification of the correctness of the test setup via Young’s modulus comparison in low-cycle fatigue (LCF) or thermo-mechanical fatigue (TMF) testing campaigns, the design auf VHCF specimens and the use as input data for simulation purposes. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - AISI 316L KW - IN 718 KW - Ti-6Al-4V KW - Reference data KW - Temperature dependence PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579716 DO - https://doi.org/10.1038/s41597-023-02387-6 VL - 10 IS - 1 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-57971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai T1 - New approach for multi-material design: Combination of laser beam and electromagnetic melt pool displacement by induced Lorentz forces N2 - Multimaterial structures are a promising solution to reduce vehicle weight and save fuel or electric energy in automotive design. However, thermal joining of steel and aluminum alloys is a challenge to overcome due to different material properties and the formation of brittle intermetallic phases. In this study, a new joining approach for producing overlap line-shaped joints is presented. The lower joining partner (EN AW 5754) is melted by a laser beam, and this melt is displaced into a line-shaped cavity of the upper joining partner (1.0330) by induced Lorentz forces. The melt solidifies in the cavity to a material and form-fitting joint. This approach needs no auxiliary joining elements or filler materials. Previous investigation to produce spot-shaped joints by using this approach showed that quality and reproducibility were limited by known melt pool dynamics of aluminum alloys (keyhole collapses). For line-shaped joints, the melt displacement can take place behind the keyhole. This allows the displacement process to be spatially uncoupled from the influence of keyhole collapses. The study shows that this improved the process stability and the quality of the joint. The created line-shaped joints were microstructurally characterized by transversal sections. Intermetallic phases were identified by electron backscatter diffraction and EDX analysis. The detected intermetallic phases consist of a 5–6 μm compact phase seam of Al5.6Fe2 and a needle-shaped phase of Al13Fe4. Tensile shear tests were carried out to quantify the load capacity. It was possible to create a joint with a load capacity of about 2 kN. KW - Electromagnetic forces KW - Joining dissimilar materials KW - Laser beam welding KW - Steel and aluminium KW - Lorentz forces PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564840 DO - https://doi.org/10.2351/7.0000763 SN - 1042-346X VL - 35 IS - 1 SP - 1 EP - 8 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-56484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner-Schwer, C. A1 - Simón Muzás, Juan A1 - Biegler, M. A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Laser Welding of L-PBF AM components out of Inconel 718 N2 - With regard to efficient production, it is desirable to combine the respective advantages of additively and conventionally manufactured components. Particularly in the case of large-volume components that also include filigree or complex structures, it makes sense to divide the overall part into individual elements, which afterwards have to be joined by welding. The following research represents a first step in fundamentally investigating and characterizing the joint welding of Laser Powder Bed Fusion (L-PBF) components made of Inconel 718. For this purpose, bead-on-plate welds were performed on plates manufactured using the L-PBF process and compared with the conventionally manufactured material. Conventional laser beam welding was used as welding process. The weld geometry was investigated as a function of the L-PBF build-up orientation. It was found that the welding depth and weld geometry differ depending on this orientation and in comparison to the conventional material. T2 - 12th CIRP Conference on Photonic Technologies [LANE 2022] CY - Fürth, Germany DA - 04.09.2022 KW - Laser Welding KW - L-PBF KW - PBF-LB/M KW - Seam geometry KW - Bead-on-plate welds PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560012 DO - https://doi.org/10.1016/j.procir.2022.08.072 SN - 2212-8271 VL - 111 SP - 92 EP - 96 PB - Elsevier B.V. AN - OPUS4-56001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Altenburg, Simon A1 - Scheuschner, Nils A1 - Breese, Philipp Peter A1 - Metz, C. A1 - Hilgenberg, Kai A1 - Maierhofer, Christiane T1 - In-situ monitoring of the Laser Powder Bed Fusion build process via bi- chromatic optical tomography N2 - As metal additive manufacturing (AM) is entering industrial serial production of safety relevant components, the need for reliable process qualification is growing continuously. Especially in strictly regulated industries, such as aviation, the use of AM is strongly dependent on ensuring consistent quality of components. Because of its numerous influencing factors, up to now, the metal AM process is not fully controllable. Today, expensive part qualification processes for each single component are common in industry. This contribution focusses on bi-chromatic optical tomography as a new approach for AM in-situ quality control. In contrast to classical optical tomography, the emitted process radiation is monitored simultaneously with two temperature calibrated cameras at two separate wavelength bands. This approach allows one to estimate the local maximum temperatures during the manufacturing process, thus increases the comparability of monitoring data of different processes. A new process information level at low investment cost is reachable, compared to, e.g., infrared thermography. T2 - LANE 2022 CY - Fürth, Germany DA - 04.08.2022 KW - Optical tomography KW - Additive Manufacturing KW - L-PBF KW - In-process monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560270 DO - https://doi.org/10.1016/j.procir.2022.08.035 SN - 2212-8271 VL - 111 SP - 340 EP - 344 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-56027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chubarenko, B. A1 - Domnin, D. A1 - Simon, Franz-Georg A1 - Scholz, Philipp A1 - Leitsin, V. A1 - Tovpinets, A. A1 - Karmanov, K. A1 - Esiukova, E. T1 - Change over Time in theMechanical Properties of Geosynthetics Used in Coastal Protection in the South-Eastern Baltic N2 - The most massive design on the Baltic shore used geosynthetic materials, the landslide protection construction in Svetlogorsk (1300 m long, 90,000 m2 area, South-Eastern Baltic, Kaliningrad Oblast, Russian Federation) comprises the geotextile and the erosion control geomat coating the open-air cliff slopes. Due to changes in elastic properties during long-term use in the open air, as well as due to its huge size, this structure can become a non-negligible source of microplastic pollution in the Baltic Sea. Weather conditions affected the functioning of the structure, so it was assessed that geosynthetic materials used in this outdoor (open-air) operation in coastal protection structures degraded over time. Samples taken at points with different ambient conditions (groundwater outlet; arid places; exposure to the direct sun; grass cover; under landslide) were tested on crystallinity and strain at break. Tests showed a 39–85% loss of elasticity of the polymer filaments after 3 years of use under natural conditions. Specimens exposed to sunlight are less elastic and more prone to fail, but not as much as samples taken from shaded areas in the grass and under the landslide, which were the most brittle. KW - Geosynthetics KW - Microplastic KW - Degradation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567978 UR - https://www.mdpi.com/2077-1312/11/1/113 DO - https://doi.org/10.3390/jmse11010113 SN - 2077-1312 VL - 11 IS - 1 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-56797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gehrmann, H.-J. A1 - Hiebel, M. A1 - Simon, Franz-Georg T1 - Methods for the Evaluation of Waste Treatment Processes N2 - Decision makers for waste management are confronted with the problem of selecting the most economic, environmental, and socially acceptable waste treatment process. This paper elucidates evaluation methods for waste treatment processes for the comparison of ecological and economic aspects such as material flow analysis, statistical entropy analysis, energetic and exergetic assessment, cumulative energy demand, and life cycle assessment.The work is based on the VDI guideline 3925. A comparison of two thermal waste treatment plants with different process designs and energy recovery systems was performed with the described evaluation methods. The results are mainly influenced by the type of energy recovery, where the waste-to-energy plant providing district heat and process steam emerged to be beneficial in most aspects. Material recovery options from waste incineration were evaluated according to sustainability targets, such as saving of resources and environmental protection. KW - Material flow analysis KW - Life cycle assessment KW - Cumulative energy demand KW - Cost benefit analysis KW - Eco-efficiency analysis PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-426455 UR - https://www.hindawi.com/journals/je/2017/3567865/ DO - https://doi.org/10.1155/2017/3567865 SN - 2314-4912 VL - 2017 SP - Article ID 3567865-1 EP - 13 PB - Hindawi CY - London AN - OPUS4-42645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abis, M. A1 - Bruno, M. A1 - Simon, Franz-Georg A1 - Grönholm, R. A1 - Hoppe, M. A1 - Kuchta, K. A1 - Fiore, S. T1 - A Novel Dry Treatment for Municipal Solid Waste Incineration Bottom Ash for the Reduction of Salts and Potential Toxic Elements N2 - The main obstacle to bottom ash (BA) being used as a recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. This work presents a dry treatment for the removal of salts and PTEs from BA particles. Two pilotscale abrasion units (with/without the removal of the fine particles) were fed with different BA samples. The performance of the abrasion tests was assessed through the analyses of particle size and moisture, and that of the column leaching tests at solid-to-liquid ratios between 0.3 and 4. The results were: the particle-size distribution of the treated materials was homogeneous (25 wt % had dimensions <6.3 mm) and their moisture halved, as well as the electrical conductivity of the leachates. A significant decrease was observed in the leachates of the treated BA for sulphates (44%), chlorides (26%), and PTEs (53% Cr, 60% Cu and 8% Mo). The statistical analysis revealed good correlations between chloride and sulphate concentrations in the leachates with Ba, Cu, Mo, and Sr, illustrating the consistent behavior of the major and minor components of the layer surrounding BA particles. In conclusion, the tested process could be considered as promising for the improvement of BA valorization. KW - Bottom ash KW - Dry treatment KW - Potential toxic elements KW - Salts PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527963 DO - https://doi.org/10.3390/ma14113133 SN - 1996-1944 VL - 14 IS - 11 SP - 3133 PB - MDPI CY - Basel AN - OPUS4-52796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Franz-Georg A1 - Scholz, Philipp T1 - Assessment of the Long-Term Leaching Behavior of Incineration Bottom Ash: A Study of Two Waste Incinerators in Germany N2 - The long-term leaching behavior of incineration bottom ash (IBA) was studied with large-scale samples from two German waste incinerators with grate technology. The observation period was up to 281 days. The aging processes proceeded faster in the outdoor storage of the samples. The dominant factor in the leaching behavior is the pH, which starts at values above 12 and decreases to values below 10 (outdoors, <11 indoors). Most heavy metals exhibit minimum solubility in this pH range. The solubility of Sb depends on the prevailing Ca concentration, due to the formation of low-soluble Ca antimonate. The very low sulfate concentrations observed in the leaching tests with fresh IBA could be explained by the presence of ettringite. In the course of the aging reaction, ettringite is transformed into gypsum. The results from batch tests were compared with those from column tests, showing reasonable agreement. Leaching dynamics can be better followed with column tests. All results confirm that the use of IBA is possible under German law. KW - Aging KW - Incineration bottom ash KW - Leaching KW - Secondary building materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591599 DO - https://doi.org/10.3390/app132413228 SN - 2076-3417 VL - 13 IS - 24 SP - 1 EP - 15 PB - MDPI AG CY - Basel AN - OPUS4-59159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bandow, N. A1 - Aitken, M. D. A1 - Geburtig, Anja A1 - Kalbe, Ute A1 - Piechotta, Christian A1 - Schoknecht, Ute A1 - Simon, Franz-Georg A1 - Stephan, Ina T1 - Using Environmental Simulations to Test the Release of Hazardous Substances from Polymer-Based Products: Are Realism and Pragmatism Mutually Exclusive Objectives? N2 - The potential release of hazardous substances from polymer-based products is currently in the focus of environmental policy. Environmental simulations are applied to expose such products to selected aging conditions and to investigate release processes. Commonly applied aging exposure types such as solar and UV radiation in combination with water contact, corrosive gases, and soil contact as well as expected general effects on polymers and additional ingredients of polymer-based products are described. The release of substances is based on mass-transfer processes to the material surfaces. Experimental approaches to investigate transport processes that are caused by water contact are presented. For tailoring the tests, relevant aging exposure types and release quantification methods must be combined appropriately. Several studies on the release of hazardous substances such as metals, polyaromatic hydrocarbons, flame retardants, antioxidants, and carbon nanotubes from polymers are summarized exemplarily. Differences between natural and artificial exposure tests are discussed and demonstrated for the release of flame retardants from several polymers and for biocides from paints. Requirements and limitations to apply results from short-term artificial environmental exposure tests to predict long-term environmental behavior of polymers are presented. KW - Environmental simulations KW - Polymer-based products KW - Artificial weathering KW - Degradation KW - Leaching KW - Soil contact PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509310 DO - https://doi.org/10.3390/ma13122709 SN - 1996-1944 VL - 13 IS - 12 SP - Paper 2709, 22 PB - MDPI CY - Basel, Switzerland AN - OPUS4-50931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pienkoß, Fabian A1 - Abis, M. A1 - Bruno, M. A1 - Grönholm, R. A1 - Hoppe, M. A1 - Kuchta, K. A1 - Fiore, S. A1 - Simon, Franz-Georg T1 - Heavy metal recovery from the fine fraction of solid waste incineration bottom ash by wet density separation N2 - This work is aimed at exploring the recovery of heavy metals from the fine fraction of solid waste incineration bottom ash. For this study, wet-discharged bottom ash fine-fraction samples from full-scale treatment plants in Germany and Sweden were analyzed. The potential for the recovery of heavy metal compounds was investigated through wet density-separation with a shaking table. The feed materials were processed without any pre-treatment and the optimum processing conditions were determined by means of design of experiments. Tilt angle and stroke frequency were identified as the most relevant parameters, and the optimum settings were − 7.5° and 266 rpm, respectively. The obtained balanced copper enrichments (and yields) were 4.4 (41%), 6.2 (28%) and 2.4 (23%). A maximum copper enrichment of 14.5 with 2% yield was achieved, providing a concentrate containing 35.9 wt.% relevant heavy metal elements. This included 26.3 wt.% iron, 4.3 wt.% zinc and 3.8 wt.% copper. In conclusion, density separation with shaking tables can recover heavy metals from bottom ash fine fractions. Medium levels of heavy metal enrichment (e.g., for Cu 2.7–4.4) and yield (Cu: 26–41%) can be reached simultaneously. However, the separation performance also depends on the individual bottom ash sample. KW - Bottom ash KW - Density separation KW - Circular economy KW - Design of experiments PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538569 DO - https://doi.org/10.1007/s10163-021-01325-1 SN - 1438-4957 SN - 1611-8227 VL - 24 SP - 364 EP - 377 PB - Springer Nature CY - Heidelberg AN - OPUS4-53856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Putna-Nimane, I. A1 - Barda, I. A1 - Liepina-Leimane, I. A1 - Strode, E. A1 - Kileso, A. A1 - Esiukova, E. A1 - Chubarenko, B. A1 - Purina, I. A1 - Simon, Franz-Georg T1 - Environmental impact of geosynthetics in coastal protection N2 - Geosynthetic materials are applied in measures for coastal protection. Weathering or any damage of constructions, as shown by a field study in Kaliningrad Oblast (Russia), could lead to the littering of the beach or the sea (marine littering) and the discharge of possibly harmful additives into the marine environment. The ageing behavior of a widely used geotextile made of polypropylene was studied by artificial accelerated ageing in water-filled autoclaves at temperatures of 30 to 80 °C and pressures of 10 to 50 bar. Tensile strength tests were used to evaluate the progress of ageing, concluding that temperature rather than pressure was the main factor influencing the ageing of geotextiles. Using a modified Arrhenius equation, it was possible to calculate the half-life for the loss of 50% of the strain, which corresponds to approximately 330 years. Dynamic surface leaching and ecotoxicological tests were performed to determine the possible release of contaminants. No harmful effects on the test organisms were observed. KW - Geosynthetics KW - Geotextiles KW - Dynamic surface leaching test KW - Artificial ageing KW - Marine littering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520576 DO - https://doi.org/10.3390/ma14030634 SN - 1996-1944 VL - 14 IS - 3 (Special issue: Measurement of the environmental impact of materials) SP - 634-1 EP - 634-13 PB - MDPI CY - Basel AN - OPUS4-52057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maisels, A. A1 - Hiller, A. A1 - Simon, Franz-Georg T1 - Chemisches Recycling für Kunststoffe: Status und Perspektiven N2 - Das mechanische Recycling von Kunststoffen ist seit Jahren großtechnisch etabliert, hat aber technische und ökonomische Grenzen. Durch Verfahren des chemischen Recyclings gelangt man zurück zu Monomeren oder den Rohstoffen, so dass am Ende wieder Neuware für alle Einsatzgebiete von Kunststoffen entsteht. Die Vielfalt von chemischen Recyclingverfahren ist groß. Die Kapazitäten der Anlagen sind heute noch gering und die Wirtschaftlichkeit wird stark vom Ölpreis beeinflusst. Die Rentabilitätsgrenze liegt derzeit bei einem Preis zwischen 50 und 60 US-$ pro Barrel. KW - Chemisches Recycling KW - Oxyfuel-Verbrennung KW - Pyrolyse KW - Solvolyse PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535952 DO - https://doi.org/10.1002/cite.202100115 SN - 0009-286X SN - 1522-2640 VL - 93 IS - 11 SP - 1742 EP - 1750 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-53595 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abis, M. A1 - Bruno, M. A1 - Kuchta, K. A1 - Simon, Franz-Georg A1 - Grönholm, R. A1 - Hoppe, M. A1 - Fiore, S. T1 - Assessment of the Synergy between Recycling and Thermal Treatments in Municipal Solid Waste Management in Europe N2 - In 2018, the production of Municipal SolidWaste (MSW) in EU-28 reached 250.6 Mt, with the adoption of different management strategies, involving recycling (48 wt %), incineration and thermal valorization (29 wt %) and landfilling (23 wt %). This work was based on the analysis of the baseline situation of MSW management in EU-28 in 2018, considering its progress in 2008–2018, and discussed the possible improvement perspectives based on a framework involving incineration and recycling as the only possible alternatives, specifically evaluating the capability of already-existing incineration plants to fulfill the EU needs in the proposed framework. The results of the assessment showed two main crucial issues that could play a pivotal role in the achievement of Circular Economy action plan targets: the need to increase the recycling quotas for specific MSW fractions through the separate collection, and therefore the improvement of definite treatment process chains; the optimization of the recovery of secondary raw materials from incineration bottom ash, involving the Recycling of ferrous and nonferrous metals and the mineral fraction. Both issues need to find an extensive application across all member states to decrease the actual differences in the adoption of sustainable MSW management options. KW - Bottom ash KW - Circular economy KW - Waste treatment KW - Recycling PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520285 DO - https://doi.org/10.3390/en13236412 SN - 1996-1073 VL - 13 IS - 23 SP - 6412 EP - 6412 PB - MDPI CY - Basel AN - OPUS4-52028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Experimental data from service-like creep-fatigue experiments on grade P92 steel N2 - This article refers to the research article entitled “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times” [1]. It presents experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Such service-like (SL) tests with additional long-term stress- and strain-controlled dwell times are non-standard, rare, and expensive, making these data very valuable. They may be used to approximate cyclic softening in the technically relevant range, for the design of complex SL experiments, or for detailed analyses of stress-strain hystereses (e.g., for stress or strain partitioning methods, for the determination of hysteresis energies (work), inelastic strain components, etc.). In addition, the latter analyses may supply important input for advanced parametric lifetime modeling of components under creep-fatigue loading or model calibration parameters. KW - Tempered martensite-ferritic steel KW - Creep KW - Stress relaxation KW - Creep-fatigue KW - Dwell times PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578407 DO - https://doi.org/10.1016/j.dib.2023.109333 SN - 2352-3409 VL - 49 SP - 1 EP - 9 PB - Elsevier Inc. AN - OPUS4-57840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalbe, Ute A1 - Simon, Franz-Georg T1 - Potential use of incineration bottom ash in construction – Evaluation of the environmental impact N2 - Knowledge of the long-term leaching behavior of potentially harmful substances is crucial for the assessment of the environmental compatibility of reusing municipal solid-waste incineration bottom ash (MSWI BA) in construction, i.e., as a road base layer. BA fractions obtained from wet-processing aiming at the improvement of environmental quality were used to investigate the mobility of relevant substances. Eluates from laboratory-scaled leaching procedures (column percolation and lysimeters) were analyzed to learn about the long-term release of substances. Unsaturated conditions and artificial rainwater (AR) were used in the lysimeter tests to simulate field conditions. In addition, batch test eluates were generated at usual liquid-to-solid ratios (L/S) for compliance testing purposes. A variety of cations and anions was measured in the eluates. The wet treatment reduces the leaching of chloride and particularly sulfate by more than 60%. The release of typical contaminants for the treated MSWI BA such as the heavy metals Cu and Cr was well below 1% in the conducted leaching tests. An increase in the Sb concentration observed in the lysimeter experiments starting at L/S 0.75 L/kg and in the column experiment at L/S 4 L/kg is assumed to be related to decreasing concentrations of Ca and thus to the dissolution of sparingly soluble calcium antimonate. The same leaching mechanism applies with V, but the concentration levels observed are less critical regarding relevant limit values. However, on the long term the behavior of Sb could be problematic for the application of MSWI BA in construction. KW - MSWI bottom ash KW - Leaching KW - Batch tests KW - Lysimeter KW - Antimony PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508421 DO - https://doi.org/10.1007/s12649-020-01086-2 SN - 1877-2641 VL - 11 IS - 12 SP - 7055 EP - 7065 PB - Springer AN - OPUS4-50842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Abis, M. A1 - Bruno, M. A1 - Simon, Franz-Georg A1 - Grönhom, R. A1 - Kuchta, K. A1 - Fiore, S. ED - Medici, F. T1 - A Novel Dry Treatment for Municipal Solid Waste Incineration Bottom Ash for the Reduction of Salts and Potential Toxic Elements N2 - The main obstacle to bottom ash (BA) being used as a recycling aggregate is the content of salts and potential toxic elements (PTEs), concentrated in a layer that coats BA particles. This work presents a dry treatment for the removal of salts and PTEs from BA particles. Two pilotscale abrasion units (with/without the removal of the fine particles) were fed with different BA samples. The performance of the abrasion tests was assessed through the analyses of particle size and moisture, and that of the column leaching tests at solid-to-liquid ratios between 0.3 and 4. The results were: the particle-size distribution of the treated materials was homogeneous (25 wt % had dimensions <6.3 mm) and their moisture halved, as well as the electrical conductivity of the leachates. A significant decrease was observed in the leachates of the treated BA for sulphates (44%), chlorides (26%), and PTEs (53% Cr, 60% Cu and 8% Mo). The statistical analysis revealed good correlations between chloride and sulphate concentrations in the leachates with Ba, Cu, Mo, and Sr, illustrating the consistent behavior of the major and minor components of the layer surrounding BA particles. In conclusion, the tested process could be considered as promising for the improvement of BA valorization. KW - Bottom ash KW - Dry treatment KW - Municipal solid waste PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552161 SN - 978-3-0365-3063-5 DO - https://doi.org/10.3390/ma14113133 SP - 57 EP - 71 PB - MDPI CY - Basel AN - OPUS4-55216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Simon, Franz-Georg A1 - Holm, Olaf ED - Ludwig, C. ED - Matasci, C. ED - Edelmann, X. T1 - Recovery of metals from waste, an example for the resource cycle N2 - Bottom ash from municipal solid waste incineration (MSWI) consists of eiemental metals in considerable amounts. The fine fraction < 4 mm additionally contains chemically bound metals (oxides, carbonates, Silicates). Separation prospects with techniques as in ore processing (flotation, density separation, bioleaching, hydrothermal solution) are discussed. During alteration after wet extraction mineral material with hydraulic properties form coatings on almost all particles of the bottom ash and complicate separation procedures. ln addition bottom ash from MSWI is a heterogeneaus material. For sufficient enrichment different concerted treatment steps seemed to be essential associated with an uncertainty of economic viability. The utilisation of metal compounds present in bottom ash as secondary raw material depends on the energy- and resource-efficiency of the enrichment processes. Therefore energy and material flow considerations are presented. KW - Recyclable material KW - Recycling technology KW - Waste management PY - 2015 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-347572 UR - http://infoscience.epfl.ch/record/213010 SN - 978-3-9521409-6-3 SP - 289 EP - 293 AN - OPUS4-34757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pienkoß, Fabian A1 - Kalbe, Ute A1 - Simon, Franz-Georg T1 - Nassmechanische Aufbereitung von Bauschutt‐Brechsand mit der Setztechnik – ein Schritt auf dem Weg zum Ersatzbaustoff T1 - Wet-Mechanical Processing of Crushed-Sand from Construction-Waste - A First Step Towards a Circular Building Material N2 - Das Recycling von gemischten Baustoffen führt neben der Herstellung von Gesteinskörnungen parallel zu einem stärker schadstoffbelasteten Stoffstrom, der circa ein Drittel der ursprünglichen Masse ausmacht. Dieser sogenannte Brechsand endet derzeit in der Deponierung und wird somit der Kreislaufwirtschaft entzogen. Der vorliegende Beitrag untersucht nun die Aufbereitung dieses Materials unter Verwendung einer Setzmaschine im Pilotmaßstab. Hierbei wird die Eignung dieser Technik evaluiert und das Aufbereitungsprodukt als möglicher Ersatzbaustoff untersucht. N2 - Besides the generation of aggregates, recycling of mixed construction and demolition waste leads to a more polluted side stream accounting for up to one third of the input materials. This so-called crushed sand often ends up in landfills and is hence lost for a circular economy. This article reports about the processing of this material using a pilot plant jig. The suitability of jigging technology is evaluated, and the product is analyzed as possible circular building material. KW - Aufbereitung KW - Ersatzbaustoff KW - Kreislaufwirtschaft KW - Setzmaschine KW - Umweltverträglichkeit PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585978 DO - https://doi.org/10.1002/cite.202300019 SN - 0009-286X VL - 95 IS - 12 SP - 1916 EP - 1924 PB - Wiley VHC-Verlag AN - OPUS4-58597 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - da Costa, P. F. G. M. A1 - Merízio, L. G. A1 - Wolff, N. A1 - Terraschke, H. A1 - de Camargo, Andrea Simone Stucchi T1 - Real-time monitoring of CdTe quantum dots growth in aqueous solution N2 - Quantum dots (QDs) are remarkable semiconductor nanoparticles, whose optical properties are strongly size-dependent. Therefore, the real-time monitoring of crystal growth pathway during synthesis gives an excellent opportunity to a smart design of the QDs luminescence. In this work, we present a new approach for monitoring the formation of QDs in aqueous solution up to 90 °C, through in situ luminescence analysis, using CdTe as a model system. This technique allows a detailed examination of the evolution of their light emission. In contrast to in situ absorbance analysis, the in situ luminescence measurements in reflection geometry are particularly advantageous once they are not hindered by the concentration increase of the colloidal suspension. The synthesized particles were additionally characterized using X-ray diffraction analysis, transition electron microscopy, UV-Vis absorption and infrared spectroscopy. The infrared spectra showed that 3-mercaptopropionic acid (MPA)-based thiols are covalently bound on the surface of QDs and microscopy revealed the formation of CdS. Setting a total of 3 h of reaction time, for instance, the QDs synthesized at 70, 80 and 90 °C exhibit emission maxima centered at 550, 600 and 655 nm. The in situ monitoring approach opens doors for a more precise achievement of the desired emission wavelength of QDs. KW - CdTe quantum dots KW - In situ synthesis KW - Real time growth control PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603596 DO - https://doi.org/10.1038/s41598-024-57810-8 VL - 14 IS - 1 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-60359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Galleani, Gustavo A1 - Lodi, Thiago A. A1 - Conner, Robin L. A1 - Jacobsohn, Luiz G. A1 - de Camargo, Andrea Simone Stucchi T1 - Photoluminescence and X-ray induced scintillation in Gd3+-Tb3+ co-doped fluoride-phosphate glasses, and derived glass-ceramics containing NaGdF4 nanocrystals N2 - The glass system (50NaPO3–20BaF2–10CaF2–20GdF3)-xTbCl3 with x = 0.3, 1, 3, 5, and 10 wt % was investigated. We successfully produced transparent glass ceramic (GC) scintillators with x = 1 through a melt-quenching process followed by thermal treatment. The luminescence and crystallization characteristics of these materials were thoroughly examined using various analytical methods. The nanocrystallization of Tb3+-doped Na5Gd9F32 within the doped fluoride-phosphate glasses resulted in enhanced photoluminescence (PL) and radioluminescence (RL) of the Tb3+ ions. The GC exhibited an internal PL quantum yield of 33 % and the integrated RL intensity across the UV-visible range was 36 % of that reported for the commercial BGO powder scintillator. This research showcases that Tb-doped fluoridephosphate GCs containing nanocrystalline Na5Gd9F32 have the potential to serve as efficient scintillators while having lower melting temperature compared to traditional silicate and germanate glasses. KW - Glass scintillator KW - Fluoride phosphate glasses KW - Gd3+ KW - Tb3+ PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603588 DO - https://doi.org/10.1016/j.omx.2023.100288 VL - 21 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-60358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -