TY - JOUR A1 - Vogler, Nico A1 - Drabetzki, Philipp A1 - Lindemann, Mathias A1 - Kühne, Hans-Carsten T1 - Description of the concrete carbonation process with adjusted depth resolved thermogravimetric analysis N2 - The thermal gravimetric analysis (TG) is a common method for the examination of the carbonation progress of cement-based materials. Unfortunately, the thermal properties of some components complicate the evaluation of TG results. Various hydrate phases, like ettringite (AFt), C-S-H and AFm decompose almost simultaneously in the temperature range up to 200 °C. Additionally, physical bound water is released in the same temperature range. In the temperature range between 450 °C and 600 °C the decomposition of calcium hydroxide and amorphous or weakly bound carbonates takes place simultaneously. Carbonates, like calcite, from limestone powder or other additives may be already contained in the noncarbonated sample material. For this research an attempt was made to minimise the influence of these effects. Therefore, differential curves from DTG-results of non-carbonated areas and areas with various states of carbonation of the same sample material were calculated and evaluated. Concretes based on three different types of cement were produced and stored under accelerated carbonation conditions (1 % CO2 in air). The required sample material was obtained by cutting slices from various depth of previously CO2-treated specimen and subsequent grinding. During the sample preparation, a special attention was paid that no additional carbonation processes took place. As reference method for the determination of the carbonation depth the sprayed application of phenolphthalein solution was carried out. Microscopic analysis where examined to confirm the assumptions made previously. Furthermore, the observed effect of encapsulation of calcium hydroxide by carbonates caused by the accelerated carbonation conditions was examined more closely. KW - Microscopy KW - Accelerated carbonation KW - Carbonation behaviour KW - Concrete KW - Thermal Analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530571 DO - https://doi.org/10.1007/s10973-021-10966-1 VL - 147 IS - 11 SP - 1 EP - 14 PB - Springer AN - OPUS4-53057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mendler, A. A1 - Döhler, M. A1 - Hille, Falk T1 - Detecting changes in boundary conditions based on sensitivity-based statistical tests N2 - Structural health monitoring is a promising technology to automatically detect structural changes based on permanently installed sensors. Vibration-based methods that evaluate the global system response to ambient excitation are suited to diagnose changes in boundary conditions, i.e., changes in member prestress or imposed displacements. In this paper, these changes are evaluated based on sensitivity-based statistical tests, which are capable of detecting and localizing parametric structural changes. The main contribution is the analytical calculation of sensitivity vectors for changes in boundary conditions (i.e., changes in prestress or support conditions) based on stress stiffening, and the combination with a numerically efficient algorithm, i.e., Nelson’s method. One of the main advantages of the employed damage diagnosis algorithm is that, although it uses physical models for damage detection, it considers the uncertainty in the data-driven features, which enables a reliabilitybased approach to determine the probability of detection. Moreover, the algorithm can be trained and the probability of detecting future damages can be predicted based on data and a model from the undamaged structure, in an unsupervised learning mode, making it particularly relevant for unique structures, where no data from the damaged state is available. For proof of concept, a numerical case study is presented. The study assesses the loss of prestress in a two-span reinforced concrete beam and showcases suitable validation approaches for the sensitivity calculation. T2 - International Symposium on Non-Destructive Testing in Civil Engineering (NDT-CE 2022) CY - Zurich, Switzerland DA - 16.08.2022 KW - Nelson’s method KW - Global ambient vibrations KW - Asymptotic local approach KW - Sensitivity vectors KW - Probability of detection KW - Stress stiffening PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566632 DO - https://doi.org/10.58286/27311 SN - 1435-4934 VL - 27 IS - 9 SP - 1 EP - 13 PB - NDT.net CY - Kirchwald AN - OPUS4-56663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oesch, Tyler A1 - Weise, Frank A1 - Bruno, Giovanni T1 - Detection and Quantification of Cracking in Concrete Aggregate through Virtual Data Fusion of X-ray Computed Tomography Images N2 - In this work, which is part of a larger research program, a framework called “virtual data fusion“ was developed to provide an automated and consistent crack detection method that allows for the cross-comparison of results from large quantities of X-ray Computed Tomography (CT) data. A partial implementation of this method in a custom program was developed for use in research focused on crack quantification in Alkali-Silica Reaction (ASR)-sensitive concrete aggregates. During the CT image processing, a series of image analyses tailored for detecting specific, individual crack-like characteristics were completed. The results of these analyses were then “fused” in order to identify crack-like objects within the images with much higher accuracy than that yielded by any individual image analysis procedure. The results of this strategy demonstrated the success of the program in effectively identifying crack-like structures and quantifying characteristics, such as surface area and volume. The results demonstrated that the source of aggregate has a very significant impact on the amount of internal cracking, even when the mineralogical characteristics remain very similar. River gravels, for instance, were found to contain significantly higher levels of internal cracking than quarried stone aggregates of the same mineralogical type. KW - X-ray Computed Tomography (CT) KW - Alkali-Silica Reaction (ASR) KW - Crack Detection KW - Damage Quantification KW - ASR-Sensitive Aggregate PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512170 DO - https://doi.org/10.3390/ma13183921 VL - 13 IS - 18 SP - Paper 3921 PB - MDPI CY - Basel, Switzerland AN - OPUS4-51217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pirskawetz, Stephan A1 - Schmidt, S. T1 - Detection of wire breaks in prestressed concrete bridges by Acoustic Emission analysis N2 - problem. One reason is the sensitivity to stress corrosion cracking of the prestressing steel. Failure of prestressing wires can result in collapse of the entire structure without premature indication by transverse bending cracks or considerable deformation. The response of a structure to significant number of prestressing wire breaks was studied on a bridge in Brandenburg, Germany. Two thirds of the prestressing wires in concentrated tendons of two girders were cut before the bridge was demolished. Acoustic Emission Analysis was used to detect the wire breaks. Thus, the number of wire breaks was correlated with results of other measurement techniques, in particular strain measurements on the girders. In preparation of the measurements, the acoustic properties of the bridge were determined and the suitability of Schmidt hammer impacts as an acoustic reference source was validated. KW - Real scale test KW - Acoustic emission monitoring KW - Structural health monitoring (SHM) KW - Prestressed concrete bridge KW - Stress corrosion cracking KW - Wire break KW - Destructive testing KW - Nondestructive testing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573927 DO - https://doi.org/10.1016/j.dibe.2023.100151 SN - 2666-1659 VL - 14 SP - 1 EP - 10 PB - Elsevier Ltd AN - OPUS4-57392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grengg, C. A1 - Gluth, Gregor A1 - Mittermayr, F. A1 - Ukrainczyk, N. A1 - Bertmer, M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Leis, A. A1 - Dietzel, M. T1 - Deterioration mechanism of alkali-activated materials in sulfuric acid and the influence of Cu: A micro-to-nano structural, elemental and stable isotopic multi-proxy study N2 - In this study, a multi-proxy approach combining 29Si, 27Al and 1H MAS-NMR, FEG-EPMA, XANES at the Cu K-edge and XRD analytics with hydrochemical tools such as ICP-OES analyses, oxygen-isotope signatures, and thermodynamic modelling was applied to K-silicate-activated metakaolin specimens - with and without CuSO4·5H2O addition - exposed to sulfuric acid at pH = 2 for 35 days. The results revealed a multistage deterioration mechanism governed by (i) acid diffusion, (ii) leaching of K-A-S-H, (iii) microstructural damage related to precipitation of expansive (K,Ca,Al)-sulfate-hydrate phases (iv) complete dissolution of the K-A-S-H framework, (v) and formation of silica gel in the outermost corroded regions. Copper ions were mainly located in layered spertiniite-chrysocolla-like phases in the as-cured materials. The results demonstrate an overall negative effect of Cu addition on chemical material durability, implying that the reported higher durability of Cu-doped AAM in biocorrosion environments can be best explained by bacteriostatic effects. KW - Alkali-activated materials KW - Acid resistance KW - Microbially induced corrosion KW - MIC PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520567 DO - https://doi.org/10.1016/j.cemconres.2021.106373 SN - 0008-8846 VL - 142 SP - 1 EP - 15 PB - Elsevier CY - Oxford AN - OPUS4-52056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Long, Lijia A1 - Döhler, M. A1 - Thöns, Sebastian T1 - Determination of structural and damage detection system influencing parameters on the value of information N2 - A method to determine the influencing parameters of a structural and damage detection system is proposed based on the value of Information analysis. The value of information analysis utilizes the Bayesian pre-posterior decision theory to quantify the value of damage detection system for the structural integrity management during service life. First, the influencing parameters of the structural system, such as deterioration type and rate are introduced for the performance of the prior probabilistic system model. Then the influencing parameters on the damage detection system performance, including number of sensors, sensor locations, measurement noise, and the Type-I error are investigated. The preposterior probabilistic model is computed utilizing the Bayes’ theorem to update the prior system model with the damage indication information. Finally, the value of damage detection system is quantified as the difference between the maximum utility obtained in pre-posterior and prior analysis based on the decision tree analysis, comprising structural probabilistic models, consequences, as well as benefit and costs analysis associated with and without monitoring. With the developed approach, a case study on a statically determinate Pratt truss bridge girder is carried out to validate the method. The analysis shows that the deterioration rate is the most sensitive parameter on the effect of relative value of information over the whole service life. Furthermore, it shows that more sensors do not necessarily lead to a higher relative value of information; only specific sensor locations near the highest utilized components lead to a high relative value of information; measurement noise and the Type-I error should be controlled and be as small as possible. An optimal sensor employment with highest relative value of information is found. Moreover, it is found that the proposed method can be a powerful tool to develop optimal service life maintenance strategies—before implementation—for similar bridges and to optimize the damage detection system settings and sensor configuration for minimum expected Costs and risks. KW - Damage detection systems KW - Value of information KW - Deteriorating structures KW - Probability of damage indication KW - Decision theory PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508083 DO - https://doi.org/10.1177/1475921719900918 SN - 1475-9217 SN - 1741-3168 VL - 21 IS - 1 SP - 19 EP - 36 PB - Sage Publications CY - Thousand Oaks, Calif. AN - OPUS4-50808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Burkert, Andreas A1 - Ebell, Gino A1 - Babutzka, Martin T1 - Determination of the corrosion product layer resistance on zinc and electrolytically galvanized steel samples by using gel electrolytes N2 - Although zinc and zinc coatings have been widely used for corrosion protection for decades new zinc coatings are constantly being developed. Characterizing the corrosion protectiveness of these new coatings, however, should not be underestimated. While exposure tests are time intensive, cyclic tests can only be used for a very limited field of application. Thus, electrochemical measurements provide both an efficient and an effective alternative. Conventional aqueous bulk electrolytes influence the surface layers of a tested zinc coating and are therefore not reliable. Gel electrolytes, however, have evolved over the last few years, are minimally invasive and provide reliable results. This work describes experiments with gel electrolytes made of agar. Unlike previous work, it proposes a composition of gel electrolyte for minimally invasive description of the protective power of naturally formed oxide layers on zinc and zinc coatings. Therefore, as a first part, the gel electrolyte made of agar is verified as a method for zinc and zinc-coated samples. Afterwards, this paper introduces the corrosion product layer resistance RL as a promising parameter to evaluate the protective power of zinc coatings. Results are verified with EIS and FTIR measurements. An example on a representative zinc coating demonstrates the practical application. KW - Gel electrolytes KW - Agar KW - Zinc coatings KW - Atmospheric exposure KW - Corrosion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526053 DO - https://doi.org/10.1016/j.electacta.2021.138191 SN - 0013-4686 VL - 385 SP - 138191 PB - Elsevier Ltd. AN - OPUS4-52605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Durlo Tambara, Luís Urbano A1 - Nikoonasab, Ali A1 - Radtke, Martin A1 - de Oliveira Guilherme Buzanich, Ana A1 - Gluth, Gregor T1 - Determination of the oxidation depths of ground granulated blast furnace slag-containing cement pastes using Mn K-edge X-ray absorption near-edge structure spectroscopy N2 - The redox potential of the pore solution of hardened cements containing ground granulated blast furnace slag (GGBFS) affects reinforcement corrosion and immobilization of radioactive waste. Here, Mn K-edge X-ray absorption near-edge structure (XANES) spectroscopy was applied to determine the depth profile of the oxidation state of manganese in hardened GGBFS-containing cement pastes. Manganese was oxidized in the outer regions of some of the pastes, but the depth to which this occurred was not identical with the ‘blue-green/white color change front’, usually interpreted as indicating oxidation of sulfur species. For CEM III/B, the color change of the material was gradual and thus unsuitable for a precise determination of the oxidation depth, while for the alkali-activated slag, a distinct color change front was found, but full oxidation of manganese and sulfur had not occurred in the brighter region. Mn K-edge XANES spectroscopy is thus a more reliable method than the determination of the visual color change front to follow the ingress of the oxidation front. KW - Manganese KW - Oxidation KW - Sulfide KW - Alkali-activated materials KW - Redox conditions PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651469 DO - https://doi.org/10.1111/jace.70445 SN - 0002-7820 SN - 1551-2916 VL - 109 IS - 1 SP - 1 EP - 11 PB - Wiley CY - Oxford AN - OPUS4-65146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kazlagić, Anera A1 - Russo, Francesco A1 - Vogl, Jochen A1 - Sturm, Patrick A1 - Stephan, D. A1 - Gluth, Gregor ED - Resch-Genger, Ute ED - Koch, Matthias ED - Meermann, Björn ED - Weller, Michael G. T1 - Development of a sample preparation procedure for Sr isotope analysis of Portland cements N2 - The 87Sr/86Sr isotope ratio can, in principle, be used for provenancing of cement. However, while commercial cements consist of multiple components, no detailed investigation into their individual 87Sr/86Sr isotope ratios or their influence on the integral 87Sr/86Sr isotope ratio of the resulting cement was conducted previously. Therefore, the present study aimed at determining and comparing the conventional 87Sr/86Sr isotope ratios of a diverse set of Portland cements and their corresponding Portland clinkers, the major component of these cements. Two approaches to remove the additives from the cements, i.e. to measure the conventional 87Sr/86Sr isotopic fingerprint of the clinker only, were tested, namely, treatment with a potassium hydroxide/sucrose solution and sieving on a 11-µm sieve. Dissolution in concentrated hydrochloric acid/nitric acid and in diluted nitric acid was employed to determine the 87Sr/86Sr isotope ratios of the cements and the individual clinkers. The aim was to find the most appropriate sample preparation procedure for cement provenancing, and the selection was realised by comparing the 87Sr/86Sr isotope ratios of differently treated cements with those of the corresponding clinkers. None of the methods to separate the clinkers from the cements proved to be satisfactory. However, it was found that the 87Sr/86Sr isotope ratios of clinker and cement generally corresponded, meaning that the latter can be used as a proxy for the clinker 87Sr/86Sr isotope ratio. Finally, the concentrated hydrochloric acid/nitric acid dissolution method was found to be the most suitable sample preparation method for the cements; it is thus recommended for 87Sr/86Sr isotope analyses for cement provenancing. KW - Cement KW - Provenancing KW - Sr isotopes KW - Portland clinker KW - Dissolution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542239 DO - https://doi.org/10.1007/s00216-021-03821-7 SN - 1618-2642 SN - 1618-2650 VL - 414 IS - 15 (Topical collection: Analytical methods and applications in the materials and life sciences) SP - 4379 EP - 4389 PB - Springer CY - Berlin AN - OPUS4-54223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ramasetti, Eshwar Kumar A1 - Herrmann, Ralf A1 - Degener, Sebastian A1 - Baeßler, Matthias T1 - Development of generic AI models to predict the movement of vehicles on bridges N2 - For civil, mechanical, and aerospace structures to extend operation times and to remain in service, structural health monitoring (SHM) is vital. SHM is a method to examining and monitoring the dynamic behavior of essential constructions. Because of its versatility in detecting unfavorable structural changes and enhancing structural dependability and life cycle management, it has been extensively used in many engineering domains, especially in civil bridges. Due to the recent technical developments in sensors, high-speed internet, and cloud computing, data-driven approaches to structural health monitoring are gaining appeal. Since artificial intelligence (AI), especially in SHM, was introduced into civil engineering, these modern and promising methods have attracted significant research attention. In this work, a large dataset of acceleration time series using digital sensors was collected by installing a structural health monitoring (SHM) system on Nibelungen Bridge located in Worms, Germany. In this paper, a deep learning model is developed for accurate classification of different types of vehicle movement on the bridge from the data obtained from accelerometers. The neural network is trained with key features extracted from the acceleration dataset and classification accuracy of 98 % was achieved. KW - Structural Health Monitoring KW - Artifical Intelligence KW - Machine Learning KW - Nibelungen Bridge PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-620289 DO - https://doi.org/10.1016/j.prostr.2024.09.307 VL - 64 SP - 557 EP - 564 PB - Elsevier B.V. AN - OPUS4-62028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auersch, Lutz T1 - Different types of continuous track irregularities as sources of train-induced ground vibration and the importance of the random variation of the track support N2 - Irregularities of the track are a main cause of train-induced ground vibration, and track maintenance is of great importance. Although geometric irregularities at the wheel-rail contact are widely used, other types of irregularities, such as stiffness irregularities, irregularities from different track positions and irregularities in the wave propagation, were analysed in the present study. The track behaviour was investigated by a multi-beam-on-soil model. This track model is coupled with a vehicle model to calculate the vehicle–track interaction. The track model was also used for the track filtering, which transfers a track support error to the equivalent rail irregularity or, conversely, the sharp axle pulse on the rail to a smoother pulse on the soil. In the case in which this filtering varies randomly along the track, the pulses of the moving static load induce a certain ground Vibration component (“the scatter of axle pulses”). This effect was calculated by the superposition of axle pulses in the frequency domain and by a stochastic simulation. Simultaneous vehicle, track and soil measurements at a certain site were used to evaluate the different excitation and ground Vibration components. The agreement between calculations and axle-box and soil measurements is good. The ground vibrations calculated from rail irregularities and corresponding dynamic loads, however, clearly underestimate the measured ground vibration amplitudes. Only the static load that is moving over a varying track support stiffness can produce the important mid-frequency ground Vibration component by the scatter of axle pulses. KW - Train-induced ground vibration KW - Geometric vehicle and track irregularities KW - Stiffness variation KW - Multi-beam track model KW - Track filtering KW - Dynamic axle loads KW - Static axle loads KW - layered soil PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543846 DO - https://doi.org/10.3390/app12031463 SN - 2076-3417 VL - 12 IS - 3 SP - 1 EP - 22 PB - MDPI CY - Basel AN - OPUS4-54384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph T1 - Durability Assessment of Structural Sealant Glazing Systems applying a Performance Test Method N2 - During the service life of a Structural Sealant Glazing (SSG) facade, its silicone bond is exposed to climatic, chemical, and mechanical loads. While current durability assessment methods schedule separate test programmes for accelerated weathering and fatigue, the presented test applies mechanical loading and weather cycling simultaneously to simulate 50 years of use. Specifically designed medium-scale system specimens resemble a common SSG-bond. Displacement-controlled sinusoidal load cycles in two load directions subject these specimens to tensile, compression and shear loads. Weathering comprises temperature and humidity cycles, UV-radiation, and application of water and detergent. During testing, the forces transmitted by the system specimens are continuously measured for performance assessment. The resulting system response reveals mechanical performance characteristics like elastic moduli and dissipated energies which decrease during exposure, indicating stress relaxation and degradation. Two common structural sealants were tested. After testing, sections of the system specimens were subjected to tensile and shear tests for mechanical characterisation. Strengths and moduli are notably reduced by combined loading compared to those of reference and weathered specimens. Hardness and visual inspections of the bond correlate with the performance and bond characteristics. The approach introduced in this article provides a basis for life cycle assessment of SSG-systems. KW - Structural sealant glazing KW - Cyclic weathering KW - Mechanical loading KW - Artificial ageing KW - Durability assessment PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519172 DO - https://doi.org/10.1080/00218464.2020.1840985 VL - 98 IS - 5 SP - 464 EP - 487 PB - Taylor & Francis Group AN - OPUS4-51917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Mund, Maximilian A1 - Daus, Lars-Hendrik A1 - Hothan, Sascha A1 - Schaumann, Peter A1 - Schartel, Bernhard T1 - Durability of intumescent coatings and recommendations for test concepts for a working life of more than 10 years N2 - It is an essential requirement for all building products to ensure durability of their fire safety. Throughout the working life of products, intumescent coatings are aged by certain climatic factors. To predict a lifetime of several years, generally the behaviour of the intumescent coating is extrapolated based on accelerated artificial ageing. The established German and European procedures to assess the durability assume a working life of at least 10 years. For a longer period, additional evidence is required; yet the procedure and the specifications to justify this are not described. In addition to addressing this formal lack, from a scientific point of view it is necessary to investigate the degradation of intumescent coatings in detail and to propose a reliable test concept to assess durability for more than 10 years. This paper summarises the existing knowledge about the ageing of intumescent coatings. The results of various demanding weathering approaches are presented for two intumescent coatings tested in a joint research project. Moreover, formulations with a reduced amount of functionally relevant components were analysed to gain insight into the associated effects. Derived from these research results and knowledge, recommendations are proposed to assess the durability of intumescent coatings for more than 10 years based on a combination of verifications. KW - Ageing KW - Fire protection KW - Intumescent coating KW - Steel construction KW - Working life PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603852 DO - https://doi.org/10.1016/j.firesaf.2024.104173 SN - 0379-7112 VL - 146 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-60385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auersch, Lutz A1 - Song, Jiaojiao T1 - Dynamic damage detection of slab tracks – finite element models on Winkler soil and finite-element boundary-element models on continuous soil N2 - The train passages over intact or damaged slab tracks on different soils have been calculated by two methods. The finite element method (FEM) uses a Winkler soil under the track model by adding a thin “soil layer”. The combined finite element boundary element method has a continuous soil model which is included by the boundary element method. The basic results are the distributions of the track (rail, track plate, and base layer) displacements along the track for a single axle laod. These solutions are superposed to a complete train load and transformed to time histories. The influence of track and soil parameters has been analysed. The main interest is the influence of the track damage. A gap between track plate and base layer of different lengths has been studied for changes in amplitudes and widths of deflection. A best fit to measured track displacements has been found so that the track damage can be identified and quantified. The FEM model with Winkler soil cannot be fitted to the amplitude and width with the same soil parameters. Therefore, the FEBEM model is preferable for these railway track problems. KW - Track damage quantification KW - Finite element method KW - Combined finite-element boundary-element method PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562207 DO - https://doi.org/10.3390/civileng3040055 SN - 2673-4109 VL - 3 IS - 4 SP - 979 EP - 997 PB - MDPI CY - Basel AN - OPUS4-56220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kratzig, A. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Menneken, M. A1 - Bäßler, Ralph T1 - Early Stage of Corrosion Formation on Pipeline Steel X70 Under Oxyfuel Atmosphere at Low Temperature N2 - The early stage of corrosion formation on X70 pipeline steel under oxyfuel atmosphere was investigated by applying a simulated gas mixture (CO2 containing 6700 ppmv O2, 100 ppmv NO2, 70 ppmv SO2 and 50 ppmv H2O) for 15 h at 278 K and ambient pressure. Short-term tests (6 h) revealed that the corrosion starts as local spots related to grinding marks progressing by time and moisture until a closed layer was formed. Acid droplets (pH 1.5), generated in the gas atmosphere, containing a mixture of H2SO4 and HNO3, were identified as corrosion starters. After 15 h of exposure, corrosion products were mainly X-ray amorphous and only partially crystalline. In-situ energy-dispersive X-ray diffraction (EDXRD) results showed that the crystalline fractions consist primarily of water-bearing iron sulfates. Applying Raman spectroscopy, water-bearing iron nitrates were detected as subordinated phases. Supplementary long-term tests exhibited a significant increase in the crystalline fraction and formation of additional water-bearing iron sulfates. All phases of the corrosion layer were intergrown in a nanocrystalline network. In addition, numerous globular structures have been detected above the corrosion layer, which were identified as hydrated iron sulphate and hematite. As a type of corrosion, shallow pit formation was identified, and the corrosion rate was about 0.1 mma−1. In addition to in-situ EDXRD, SEM/EDS, TEM, Raman spectroscopy and interferometry were used to chemically and microstructurally analyze the corrosion products. KW - Corrosion KW - CCUS KW - In-situ ED-XRD KW - CO2 pipeline transport KW - Oxyfuel KW - Carbon steel KW - Impurities PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506303 DO - https://doi.org/10.3390/pr8040421 SN - 2227-9717 VL - 8 IS - 4 SP - 421-1 EP - 421-19 PB - MDPI CY - Basel AN - OPUS4-50630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, K. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Effect of agitation during the early‑age hydration on thixotropy and morphology of cement paste N2 - The effect of agitation during the earlyage hydration on thixotropy and morphology of cement paste prepared with and without superplasticizers (SP) is investigated by applying penetration test, small amplitude oscillatory shear sweep test (SAOS), isothermal calorimetric test, scanning electron microscopy (SEM) and energy dispersive X-ray analyses (EDX). The results show that the agitation of cement paste during the induction period increases the heat flow rate and destroys existing structures of samples without changing the mineral composition of samples. Yet, if the agitation is applied during the acceleration period, the heat flow rate is significantly lowered and the morphology and mineral composition of samples undergo irreversible change, freshly formed syngenite is destroyed and no longer restored. The penetration force and the static yield stress grow linearly during the induction period and exponentially during the acceleration period. Agitation during the induction period destroys the structure, which causes the static yield stress and the penetration force values becoming nearly equal to zero. However, during the acceleration period, even after agitation the static yield stress and the penetration force exhibit high residual values, which indicates the impact of hydration to the structural build-up. KW - Hydration · Thixotropy KW - Agitation KW - Morphology KW - Structural build-up PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621189 DO - https://doi.org/10.1617/s11527-024-02504-w VL - 57 SP - 1 EP - 13 PB - Springer Nature Switzerland AG CY - Schweiz AN - OPUS4-62118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Meinel, Dietmar A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - Effect of Ammonium Polyphosphate/Silicate Content on the Postfire Mechanics of Epoxy Glass-Fiber Composites Using Facile Chocolate Bar-Inspired Structures N2 - This study investigates the postfire mechanical properties of epoxy glass-fiber reinforced composites (EP GFRCs) using increasing concentrations of ammonium polyphosphate (APP) and inorganic silicate (InSi) to modify the char and fire residue. A facile chocolate bar-inspired structure was introduced for fire exposure and subsequent flexural testing of the GFRCs. The resin matrix used here was a diglycidyl ether of bisphenol-A (DGEBA) resin, cured with dicyandiamide (DICY), and accelerated by Urone. The microstructures of the degraded composites after three-point bending tests, were evaluated using scanning electron microscopy (SEM) and x-ray computed tomography (XCT) imaging. A previous study showed that increasing the APP and InSi content significantly enhanced flame retardancy, via improved char formation under fire conditions. However, flexural properties and fire resistance were adversely affected after fire exposure, highlighting a trade-off effect. Fiber breakage and delamination of the composites increased upon failure with increasing APP + InSi content in the composite due to unconsolidated char. The experimental values for the postfire flexural mechanics were in good agreement with the two-layer model proposed in literature. This paper presents a preliminary basis for postfire mechanical testing of epoxy composites for use in fire-safe structures, using a combination of standardized testing norms. KW - Flame retardants KW - Post-fire KW - Epoxy KW - Gass fiber composites KW - Prepregs PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627176 DO - https://doi.org/10.1002/fam.3280 SN - 0308-0501 SN - 1099-1018 VL - 49 IS - 3 SP - 329 EP - 346 PB - Wiley AN - OPUS4-62717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwettmann-Lui, Kim A1 - Nytus, Nina A1 - Weigel, Sandra A1 - Radenberg, Martin A1 - Stephan, Dietmar T1 - Effect of multiple-repeated aging and rejuvenation processes on bitumen properties evaluated with physical and chemical tests and multivariate analysis methods N2 - This paper presents laboratory experiments on repeated bitumen aging and rejuvenation processes to assess multiple reuse feasibility. Three 50/70 penetration-graded bitumen samples were reused with four different rejuvenators without adding virgin binder. The experiments continued until significant material changes, such as inhomogeneities and increased stickiness, prevented reliable characterization. After each rejuvenation and aging process, physical and chemical properties were analyzed, resulting in a comprehensive dataset. Results indicate that the reuse of pure rejuvenators, without incorporating virgin binder, is limited. Cyclic reuse depends heavily on the rejuvenator and its interaction with the binder. Of the four rejuvenators tested, two bio-based products enabled the maximum reuse of four cycles. Therefore, the rejuvenators used in this project are more suitable as additives to improve the physical properties of the bitumen for reuse rather than as substitutes for the binder. The datasets were further evaluated using multivariate analysis methods to construct statistical models for two use cases: In the first use case, the samples are classified by their aging condition. In the second use case, the samples are differentiated according to the rejuvenators. The models were successfully validated, providing a promising framework for the classification of unknown bitumen samples for reuse. KW - Bitumen KW - Aging KW - Rejuvenation KW - Multiple recycling KW - DSR measurements KW - Reuse KW - FTIR spectroscopy KW - Multivariate analysis methods PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627563 DO - https://doi.org/10.1016/j.conbuildmat.2025.140734 SN - 1879-0526 VL - 472 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-62756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ji, Y. A1 - Becker, S. A1 - Lu, Z. A1 - Mezhov, Alexander A1 - von Klitzing, R. A1 - Schmidt, Wolfram A1 - Stephan, D. T1 - Effect of resting time on rheological properties of glass bead suspensions - Depletion and bridging force among particles N2 - The effect of resting time on the rheological properties of cement suspensions is generally explained by early formed structure and overconsumption of polycarboxylate superplasticizers (PCEs). In this paper, we propose that the influence of resting time on the rheological properties is closely related to size variation of non-absorbed PCE. To identify this, glass bead suspensions were prepared with various amounts of PCE and ionic solution, and their rheological properties were evaluated at various times. We found that the yield stress increases with time at higher PCE concentrations and higher ionic strength solutions. Adsorbed PCE during resting tends to bridge the particles rather than disperse them. In addition, it was found that hydrodynamic radius of PCE increased with resting time, and depletion forces resulting from non-absorbed PCE size changes correlate well with the increased yield stress. KW - Depletion force KW - Ionic stregth KW - PCE KW - Rheology KW - Resting time PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587193 DO - https://doi.org/10.1111/jace.19469 SN - 0002-7820 SN - 1551-2916 VL - 107 IS - 1 SP - 624 EP - 639 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-58719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Miriam E. A1 - Hilbig, Harald A1 - Stelzner, Ludwig A1 - Machner, Alisa T1 - Effect of the chemical composition of synthetic alkali-silica gels on their structure, swelling behavior and water uptake N2 - For alkali-silica reaction (ASR) gels, the relationship between swelling expansion, structure and chemical composition, particularly the effect of aluminum, remains unknown. This study investigates the structure, swelling expansion and associated water uptake of synthetic ASR gels with various Al/Si (0–0.1) and Ca/Si (0.1–0.4) ratios. The results show that aluminum incorporated into the gel structure reduces the overall swelling expansion and the leaching of silicate species during the swelling test. Moreover, they revealed that water in the Al-ASR gels is more tightly bound, reducing the overall water uptake compared to the Al-free ASR gels. Additionally, there is a linear correlation between the maximal swelling results and the ASR gel composition. However, no direct correlation emerged between the amount of water uptake and the free swelling of the ASR gels, which indicates that other factors, like the type of water bonding and pore size of the gels, are decisive for the swelling mechanism. KW - Concrete KW - Alkali-silica reaction (ASR) KW - Durability KW - 1H NMR relaxometry KW - 29Si NMR KW - 27Al NMR KW - FTIR KW - Al-ASR gel KW - Swelling test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624268 DO - https://doi.org/10.1016/j.cemconres.2024.107596 VL - 184 SP - 1 EP - 18 PB - Elsevier B.V. AN - OPUS4-62426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lenz, J. U. A1 - Pospiech, D. A1 - Komber, H. A1 - Korwitz, A. A1 - Kobsch, O. A1 - Paven, M. A1 - Albach, R. W. A1 - Günther, Martin A1 - Schartel, Bernhard T1 - Effective halogen-free flame-retardant additives for crosslinked rigid polyisocyanurate foams: Comparison of chemical structures N2 - The impact of phosphorus-containing flame retardants (FR) on rigid polyisocyanurate (PIR) foams is studied by systematic variation of the chemical structure of the FR, including non-NCO-reactive and NCO-reactive dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO)- and 9,10 dihydro-9-oxa-10 phosphaphenanthrene-10-oxide (DOPO)-containing compounds, among them a number of compounds not reported so far. These PIR foams are compared with PIR foams without FR and with standard FRs with respect to foam properties, thermal decomposition, and fire behavior. Although BPPO and DOPO differ by just one oxygen atom, the impact on the FR properties is very significant: when the FR is a filler or a dangling (dead) end in the PIR polymer network, DOPO is more effective than BPPO. When the FR is a subunit of a diol and it is fully incorporated in the PIR network, BPPO delivers superior results. KW - Flame retardant; KW - Dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide; BPPO KW - 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide; DOPO KW - Polyisocyanurate; PIR KW - Rigid foam KW - Cone calorimeter KW - Pudovik reaction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567712 DO - https://doi.org/10.3390/ma16010172 SN - 1996-1944 VL - 16 IS - 1 SP - 1 EP - 22 PB - MDPI CY - Basel AN - OPUS4-56771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kemmler, Samuel A1 - Rettinger, Christoph A1 - Rüde, Ulrich A1 - Cuéllar, Pablo A1 - Köstler, Harald T1 - Efficiency and scalability of fully-resolved fluid-particle simulations on heterogeneous CPU-GPU architectures N2 - Current supercomputers often have a heterogeneous architecture using both conventional Central Processing Units (CPUs) and Graphics Processing Units (GPUs). At the same time, numerical simulation tasks frequently involve multiphysics scenarios whose components run on different hardware due to multiple reasons, e.g., architectural requirements, pragmatism, etc. This leads naturally to a software design where different simulation modules are mapped to different subsystems of the heterogeneous architecture. We present a detailed performance analysis for such a hybrid four-way coupled simulation of a fully resolved particle-laden flow. The Eulerian representation of the flow utilizes GPUs, while the Lagrangian model for the particles runs on conventional CPUs. Two characteristic model situations involving dense and dilute particle systems are used as benchmark scenarios. First, a roofline model is employed to predict the node level performance and to show that the lattice-Boltzmann-based Eulerian fluid simulation reaches very good performance on a single GPU. Furthermore, the GPU-GPU communication for a large-scale Eulerian flow simulation results in only moderate slowdowns. This is due to the efficiency of the CUDA-aware MPI communication, combined with the use of communication hiding techniques. On 1024 A100 GPUs, an overall parallel efficiency of up to 71% is achieved. While the flow simulation has good performance characteristics, the integration of the stiff Lagrangian particle system requires frequent CPU-CPU communications that can become a bottleneck, especially when simulating the dense particle system. Additionally, special attention is paid to the CPU-GPU communication overhead since this is essential for coupling the particles to the flow simulation. However, thanks to our problem-aware co-partitioning, the CPU-GPU communication overhead is found to be negligible. As a lesson learned from this development, four criteria are postulated that a hybrid implementation must meet for the efficient use of heterogeneous supercomputers. KW - Discrete element method KW - Hybrid implementation KW - High-performance computing KW - Particulate flow KW - Lattice Boltzmann method PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623958 DO - https://doi.org/10.1177/10943420241313385 SN - 1741-2846 SP - 1 EP - 19 PB - SAGE Publications AN - OPUS4-62395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Klawoon, Alexander A1 - Pittner, Andreas A1 - Rethmeier, Michael A1 - Robens-Radermacher, Annika T1 - Efficient bead-on-plate weld model for parameter estimation towards effective wire arc additive manufacturing simulation N2 - Despite the advances in hardware and software techniques, standard numerical methods fail in providing real-time simulations, especially for complex processes such as additive manufacturing applications. A real-time simulation enables process control through the combination of process monitoring and automated feedback, which increases the flexibility and quality of a process. Typically, before producing a whole additive manufacturing structure, a simplified experiment in the form of a beadon-plate experiment is performed to get a first insight into the process and to set parameters suitably. In this work, a reduced order model for the transient thermal problem of the bead-on-plate weld simulation is developed, allowing an efficient model calibration and control of the process. The proposed approach applies the proper generalized decomposition (PGD) method, a popular model order reduction technique, to decrease the computational effort of each model evaluation required multiple times in parameter estimation, control, and optimization. The welding torch is modeled by a moving heat source, which leads to difficulties separating space and time, a key ingredient in PGD simulations. A novel approach for separating space and time is applied and extended to 3D problems allowing the derivation of an efficient separated representation of the temperature. The results are verified against a standard finite element model showing excellent agreement. The reduced order model is also leveraged in a Bayesian model parameter estimation setup, speeding up calibrations and ultimately leading to an optimized real-time simulation approach for welding experiment using synthetic as well as real measurement data. KW - Proper generalized decomposition KW - Model order reduction KW - Hardly separable problem KW - Additive manufacturing KW - Model calibration KW - Wire arc additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596502 DO - https://doi.org/10.1007/s40194-024-01700-0 SN - 0043-2288 SP - 1 EP - 18 PB - Springer AN - OPUS4-59650 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Robens-Radermacher, Annika A1 - Held, Felix A1 - Coelho Lima, Isabela A1 - Titscher, Thomas A1 - Unger, Jörg F. T1 - Efficient identification of random fields coupling Bayesian inference and PGD reduced order model for damage localization N2 - One of the main challenges regarding our civil infrastructure is the efficient operation over their complete design lifetime while complying with standards and safety regulations. Thus, costs for maintenance or replacements must be optimized while still ensuring specified safety levels. This requires an accurate estimate of the current state as well as a prognosis for the remaining useful life. Currently, this is often done by regular manual or visual inspections within constant intervals. However, the critical sections are often not directly accessible or impossible to be instrumented at all. Model‐based approaches can be used where a digital twin of the structure is set up. For these approaches, a key challenge is the calibration and validation of the numerical model based on uncertain measurement data. The aim of this contribution is to increase the efficiency of model updating by using the advantage of model reduction (Proper Generalized Decomposition, PGD) and applying the derived method for efficient model identification of a random stiffness field of a real bridge.” KW - Model reduction KW - Model updating KW - Proper generalized decomposition KW - Random field KW - Variational Bayesian Inference PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521275 DO - https://doi.org/10.1002/pamm.202000063 VL - 20 IS - 1 SP - e202000063 PB - Wiley Online Libary AN - OPUS4-52127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. T1 - Efficient structural reliability analysis by using a PGD model in an adaptive importance sampling schema N2 - One of the most important goals in civil engineering is to guarantee the safety of the construction. Standards prescribe a required failure probability in the order of 10−4 to 10−6. Generally, it is not possible to compute the failure probability analytically. Therefore, many approximation methods have been developed to estimate the failure probability. Nevertheless, these methods still require a large number of evaluations of the investigated structure, usually finite element (FE) simulations, making full probabilistic design studies not feasible for relevant applications. The aim of this paper is to increase the efficiency of structural reliability analysis by means of reduced order models. The developed method paves the way for using full probabilistic approaches in industrial applications. In the proposed PGD reliability analysis, the solution of the structural computation is directly obtained from evaluating the PGD solution for a specific parameter set without computing a full FE simulation. Additionally, an adaptive importance sampling scheme is used to minimize the total number of required samples. The accuracy of the failure probability depends on the accuracy of the PGD model (mainly influenced on mesh discretization and mode truncation) as well as the number of samples in the sampling algorithm. Therefore, a general iterative PGD reliability procedure is developed to automatically verify the accuracy of the computed failure probability. It is based on a goal-oriented refinement of the PGD model around the adaptively approximated design point. The methodology is applied and evaluated for 1D and 2D examples. The computational savings compared to the method based on a FE model is shown and the influence of the accuracy of the PGD model on the failure probability is studied. KW - Reliability KW - Probability of failure KW - Adaptive importance sampling KW - Reduced order models KW - Proper Generalized Decomposition PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510345 DO - https://doi.org/10.1186/s40323-020-00168-z VL - 7 SP - Article number: 29 PB - SpringerOpen AN - OPUS4-51034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Meist, M. A1 - Michael, O. A1 - Babutzka, M. A1 - Valet, Svenja A1 - Ebell, Gino T1 - Electrochemical characterization of surfaces of galvanized steels under different exposure conditions using gel electrolytes N2 - The corrosion behavior of galvanized steels and zinc components under atmospheric exposure depends mostly on the corrosion product‐based cover layer formation under the prevailing conditions. The use of agar‐based gel electrolytes makes it possible to use electrochemical methods to obtain a characteristic value from these cover layers that describe their current and future protective capacity. It is shown here that different states of galvanized steel can be distinguished very well under laboratory conditions and that this method is also suitable for use under practical conditions. Based on the characteristic values and assuming future time of wetness, it is very easy to draw up a forecast for the future corrosion rate, which provides plausible values. KW - Materials Chemistry KW - Metals and Alloys KW - Surfaces, Coatings and Films KW - Mechanical Engineering KW - Mechanics of Materials KW - Environmental Chemistry KW - Corrosion KW - Znc PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599234 DO - https://doi.org/10.1002/maco.202414389 SP - 1 EP - 16 PB - Wiley VHC-Verlag AN - OPUS4-59923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Pedragosa-Rincon, M. A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Environmental Stress Cracking of High-Density Polyethylene Applying Linear Elastic Fracture Mechanics N2 - The crack propagation rate of environmental stress cracking was studied on high-density polyethylene compact tension specimens under static loading. Selected environmental liquids are distilled water, 2 wt% aqueous Arkopal N100 solution, and two model liquid mixtures, one based on solvents and one on detergents, representing stress cracking test liquids for commercial crop protection products. The different surface tensions and solubilities, which affect the energetic facilitation of void nucleation and craze development, are studied. Crack growth in surface-active media is strongly accelerated as the solvents induce plasticization, followed by strong blunting significantly retarding both crack initiation and crack propagation. The crack propagation rate for static load as a function of the stress intensity factor within all environments is found to follow the Paris–Erdogan law. Scanning electron micrographs of the fracture surface highlight more pronounced structures with both extensive degrees of plasticization and reduced crack propagation rate, addressing the distinct creep behavior of fibrils. Additionally, the limitations of linear elastic fracture mechanisms for visco-elastic polymers exposed to environmental liquids are discussed. KW - Crack propagation KW - Environmental stress cracking KW - Fracture toughness KW - Crop protection products KW - High-density polyethylene KW - Craze–crack mechanism KW - Linear elastic fracture mechanics KW - Stress intensity factor PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550476 DO - https://doi.org/10.3390/polym14122415 SN - 2073-4360 VL - 14 IS - 12 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-55047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hu, W.-H. A1 - Xu, Z.-M. A1 - Liu, M.-Y. A1 - Tang, D.-H. A1 - Lu, W. A1 - Li, Z.-H. A1 - Teng, J. A1 - Han, X.-H. A1 - Said, Samir A1 - Rohrmann, R. G. T1 - Estimation of the Lateral Dynamic Displacement of High-Rise Buildings underWind Load Based on Fusion of a Remote Sensing Vibrometer and an Inclinometer N2 - This paper proposes a novel method to estimate the lateral displacement of high-rise structures under wind loads. The coefficient β(x) is firstly derived, reflecting the relation between the structural lateral dynamic displacement and the inclination angle at the height x of a structure. If the angle is small, it is the ratio between the structural fundamental mode shape and its first-order derivative without influence of external loads. Several dynamic experiments of structures are performed based on a laser remote sensing vibrometer and an inclinometer, which shows that the fundamental mode is dominated in the structural displacement response under different types of excitations. Once the coefficient β(x) is curve-fitted by measuring both the structural lateral dynamic displacement and the inclination angle synchronously, the real-time structural lateral displacement under operational conditions is estimated by multiplying the coefficient β(x) with the inclination angle. The advantage of the proposed method is that the coefficient β(x) can be identified by lateral dynamic displacement measured in high resolution by the remote sensing vibrometer, which is useful to reconstruct the displacement accurately by the inclination angle under operational conditions KW - Inclination angle KW - High-rise building KW - Lateral dynamic displacement KW - Remote sensing vibrometer PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506833 DO - https://doi.org/10.3390/rs12071120 VL - 12 IS - 7 SP - 1120 PB - MDPI CY - 4052 Basel, Schweiz AN - OPUS4-50683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Anderson, J. A1 - Boström, L. A1 - Chiva, R. A1 - Guillaume, E. A1 - Colwell, S. A1 - Hofmann-Böllinghaus, Anja A1 - Toth, P. T1 - European approach to assess the fire performance of façades N2 - Several attempts have been made in the past to develop a European harmonized testing and assessment method for façades before the European commission decided to publish a call for tender on the topic. A project consortium from five countries (Sweden, UK, France, Germany and Hungary) applied to the call for tender and was contracted to develop a European approach to assess the fire performance of façades. 24 sub-contractors and 14 stakeholder entities were part of the project. The objective of the European project was to address a request from the Standing Committee of Construction (SCC) to provide EC Member States regulators with a means to regulate the fire performance of façade systems based on a European Approach agreed by SCC. The initial stages of this Project were focused on establishing a Register of the regulatory requirements in all Member States in relation to the fire Performance of façade systems, and to identify those Member States who have regulatory requirements for the fire performance façade systems which go beyond the current EN 13501 (reaction to fire and fire resistance) classification systems and to collate the details of these additional requirements. After having confirmed the regulatory needs a testing and classification methodology based on BS 8414 and DIN 4102-20 was developed to address the identified key performance and classification characteristics. This paper is a short overview of results the two-year development work, which Final Report published by the European Commission in 2018. KW - Facade KW - Regulation KW - Testing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530501 DO - https://doi.org/10.1002/fam.2878 SN - 1099-1018 VL - 45(5) IS - Special issue: Facade fire safety SP - 598 EP - 608 PB - Wiley CY - Oxford AN - OPUS4-53050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mirwald, Johannes A1 - Khalighi, Sadaf A1 - Varveri, Aikaterini A1 - Hofko, Bernhard A1 - Adwani, Dheeraj A1 - Cannone-Falchetto, Augusto A1 - Elwardany, Michael A1 - Kleiziené, Rita A1 - Konieczna, Katarzyna A1 - Maliszewski, Maciej A1 - Mouillet, Virginie A1 - Nahar, Sayeda A1 - Piérard, Nathalie A1 - Pipintakos, Georgios A1 - Porot, Laurent A1 - Primerano, Kristina A1 - Sharma, Aditi A1 - Tavassoti, Pejoohan A1 - Weigel, Sandra A1 - Wetekam, Jens A1 - Zhu, Jiqing T1 - Evaluating the reproducibility and consistency of different sample preparation techniques used for ATR-FTIR spectroscopy from the RILEM 295-FBB TG1 round robin test N2 - Attenuated Total Reflection Fourier Transform Infrared spectroscopy has become a popular spectroscopic technique in bituminous binder analysis. However, comparable results are not obtainable yet due to differences in devices, measurement routines, sample preparation procedures, and spectral evaluation. Thus, the Task Group 1 of the RILEM TC 295-FBB: “Fingerprinting bituminous binders using physicochemical analysis” focuses on bringing this method towards pre-standardization. This study evaluates the reproducibility and consistency from round robin test, where 21 participating laboratories performed six different preparation techniques on three different binders in an unaged, short-term, and long-term aged state. A total of 6461 spectra were recorded and evaluated for their mean, standard deviation and coefficient of variation (CV) in the spectral region between 1800 and 600 cm−1. The results show that the solid sample preparation methods provide excellent reproducibility, with a coefficient of variation below 2%. Only the solvent method showed a higher coefficient of variation at 7.18%. Outliers with a high CV were detected and categorized into two groups: one where only one of the four samples differed and the other where all 16 spectra showed slight scattering in the overall absorption. The consistency of the method is significantly influenced by the accuracy of sample preparation, which is crucial for minimizing differences in slope, baseline, and noise in the spectra. These findings show the excellent reproducibility of these sample preparation methods and will be further examined to establish universal indices for evaluating effects such as ageing, bringing the method closer towards standardization. KW - Bitumen KW - FTIR-Spektroskopie KW - Reproducibility KW - Round robin test KW - Material handling KW - preparation routine PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645386 DO - https://doi.org/10.1617/s11527-025-02755-1 SN - 1359-5997 VL - 58 IS - 8 SP - 1 EP - 21 PB - Springer Science and Business Media LLC AN - OPUS4-64538 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glienke, R. A1 - Kalkowsky, F. A1 - Hobbacher, A. F. A1 - Holch, A. A1 - Thiele, Marc A1 - Marten, F. A1 - Kersten, R. A1 - Henkel, K.-M. T1 - Evaluation of the fatigue resistance of butt‑welded joints in towers of wind turbines - A comparison of experimental studies with small scale and component tests as well as numerical based approaches with local concepts N2 - Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out. KW - Transverse butt weld KW - Weld imperfections KW - Wind turbine tower KW - Fatigue strength KW - Local approaches KW - Large components KW - Wind energy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596648 DO - https://doi.org/10.1007/s40194-023-01630-3 SN - 1878-6669 SP - 1 EP - 26 PB - Springer CY - Berlin AN - OPUS4-59664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goedecke, Caroline A1 - Dittmann, Daniel A1 - Eisentraut, Paul A1 - Wiesner, Yosri A1 - Schartel, Bernhard A1 - Klack, Patrick A1 - Braun, Ulrike T1 - Evaluation of thermoanalytical methods equipped with evolved gas analysis for the detection of microplastic in environmental samples N2 - Microplastic particles are currently detected in almost all environmental compartments. The results of detection vary widely, as a multitude of very different methods are used with very different requirements for analytical validity. In this work four thermoanalytical methods are compared and their advantages and limitations are discussed. One of them is thermal extraction-desorption gas chromatography mass spectrometry (TED-GC/MS), an analysis method for microplastic detection that has become established in recent years. In addition, thermogravimetric analysis coupled with Fourier-transform infrared spectroscopy (TGA-FTIR) and mass spectrometry (TGA-MS) were applied, two methods that are less common in this field but are still used in other research areas. Finally, microscale combustion calorimeter (MCC) was applied, a method not yet used for microplastic detection. The presented results are taken from a recently published interlaboratory comparison test by Becker et al. (2020). Here a reference material consisting of suspended matter and specified added polymer masses was examined, and only the results of the recoveries were presented. In the present paper, however, the results for the individual polymers are discussed in detail and individual perspectives for all instruments are shown. It was found that TED-GC/MS is the most suitable method for samples with unknown matrix and unknown, variable kinds and contents of microplastic. TGA-FTIR is a robust method for samples with known matrix and with defined kinds of microplastic. TGA-MS may offer a solution for the detection of PVC particles in the future. MCC can be used as a very fast and simple screening method for the identification of a potential microplastic load of standard polymers in unknown samples. KW - Microplastic KW - TED-GC/MS KW - TGA-MS KW - TGA-FTIR KW - MCC KW - Thermal analysis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516687 DO - https://doi.org/10.1016/j.jaap.2020.104961 VL - 152 SP - 104961 PB - Elsevier B.V. AN - OPUS4-51668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diercks, Philipp A1 - Gläser, Dennis A1 - Lünsdorf, Ontje A1 - Selzer, Michael A1 - Flemisch, Bernd A1 - Unger, Jörg F. T1 - Evaluation of tools for describing, reproducing and reusing scientific workflows N2 - In the field of computational science and engineering, workflows often entail the application of various software, for instance, for simulation or pre- and postprocessing. Typically, these components have to be combined in arbitrarily complex workflows to address a specific research question. In order for peer researchers to understand, reproduce and (re)use the findings of a scientific publication, several challenges have to be addressed. For instance, the employed workflow has to be automated and information on all used software must be available for a reproduction of the results. Moreover, the results must be traceable and the workflow documented and readable to allow for external verification and greater trust. In this paper, existing workflow management systems (WfMSs) are discussed regarding their suitability for describing, reproducing and reusing scientific workflows. To this end, a set of general requirements for WfMSs were deduced from user stories that we deem relevant in the domain of computational science and engineering. On the basis of an exemplary workflow implementation, publicly hosted at GitHub (https://github.com/BAMresearch/NFDI4IngScientificWorkflowRequirements), a selection of different WfMSs is compared with respect to these requirements, to support fellow scientists in identifying the WfMSs that best suit their requirements. KW - FAIR KW - Reproducibility KW - Scientific workflows KW - Tool comparison KW - Workflow management PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584832 DO - https://doi.org/10.48694/inggrid.3726 VL - 1 IS - 1 SP - 1 EP - 27 AN - OPUS4-58483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Evaluation of UV-induced embrittlement of PE-HD by Charpy impact test N2 - The impact fracture behavior of two common high-density polyethylene grades for container applications were intensively studied by the instrumented Charpy impact test after well-defined exposure to UV-irradiation. Individual stages of the impact event, such as crack initiation and crack propagation energy as well as maximum impact load, were investigated from the recorded load–deflection curves. UV-induced material property changes were further investigated by infrared spectroscopy, differential scanning calorimetry, and dynamic-mechanical analysis as well as density measurements. Based on the results of the Charpy impact test, three indicators were identified to describe the extend of photooxidation on high-density polyethylene: (a) a reduced Charpy impact strength—at least to half of its initial value for a distinctly brittle impact fracture, (b) a marked decrease in the crack propagation contribution to the impact strength, and (c) an increase of the brittle features of the fracture surface. KW - Degradation KW - Mechanical properties KW - Packaging KW - Polyolefins KW - Polyethylene PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509130 DO - https://doi.org/10.1002/APP.49069 SN - 0021-8995 VL - 137 IS - 36 SP - 49069 PB - Wiley AN - OPUS4-50913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klippel, Andrea A1 - Hofmann‐Böllinghaus, Anja A1 - Piechnik, Kira A1 - Heydick, Lukas A1 - Wu, Hongyi A1 - Köhler, Florian A1 - Klaffke, Benjamin T1 - Experimental Analysis of Fire Behavior in Pine Forests and Agricultural Fields: Large‐Scale Tests Conducted Within the European TREEADS Project N2 - Two large‐scale experiments investigated fire spread mechanisms in vegetation ground fires in a pine forest and an agricultural field within the European TREEADS project. The tests, conducted in Saxony‐Anhalt and Brandenburg, targeted regions with dry, sandy soils and extensive pine stands and aim to improve suppression strategies and wildfire research. The forest experiment was conducted on a 16 × 22 m plot with line ignition using a gasoline‐diesel mix. Fire spread was documented with drone‐based video and infrared imaging. Ninety‐six thermocouples and two gas sensors were mounted on trees, and a mobile FTIR spectrometer enabled real‐time smoke analysis. A tilled and foam‐treated strip prevented uncontrolled spread. Under stable weather conditions (23°C, light wind, low soil moisture), a consistent temperature rise and distinct combustion phases were observed. Smoldering dominated in areas with mosses, grasses, and deadwood, with intermittent flaming, limited flame heights (< 0.5 m), and substantial smoke production. Peak temperatures exceeded 500°C, and CO concentrations reached 238 ppm, though wind turbulence complicated gas sampling. The second experiment on a cut agricultural field near Nauen involved burning approximately 700 m2 using a 20 m ignition line aligned with wind direction. Drone‐based infrared monitoring captured rapid spread on the stubble surface. The results underscore the variability and measurement challenges of outdoor fires and highlight the necessity of continued large‐scale experiments to support physical and numerical wildfire modeling. These findings provide essential empirical data for evaluating vegetation‐specific burning behavior, improving sensor deployment strategies, and refining validation approaches for next‐generation wildfire spread models under central European fuel and weather conditions, and supporting decision‐making in wildfire management. KW - Wildfire KW - Pine KW - Crop PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654199 DO - https://doi.org/10.1002/fam.70045 SN - 0308-0501 SP - 1 EP - 11 PB - Wiley AN - OPUS4-65419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, A. A1 - Wegener, T. A1 - Degener, Sebastian A1 - Bolender, A. A1 - Möller, N. A1 - Niendorf, T. T1 - Experimental Analysis of the Stability of Retained Austenite in a Low‐Alloy 42CrSi Steel after Different Quenching and Partitioning Heat Treatments N2 - Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X‐ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well‐known Masing model. KW - Condensed Matter Physics KW - General Materials Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581618 DO - https://doi.org/10.1002/adem.202300380 SN - 1438-1656 VL - 25 IS - 17 SP - 1 EP - 16 PB - Wiley AN - OPUS4-58161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fürst, Richard A1 - Hejtmanek, P. A1 - Vlach, T. A1 - Repka, J. A1 - Mozer, V. A1 - Hajek, P. T1 - Experimental Evaluation of Carbon Reinforced TRC with Cement Suspension Matrix at Elevated Temperature N2 - Textile-reinforced concrete (TRC) is a new composite material comprising high-performance concrete and textile reinforcement from textile yarns with a matrix, usually consisting of epoxy resins (ER). The most significant advantage of ER is the homogenization of all filaments in the yarn and full utilization of its tensile potential. Nevertheless, ER matrix is a critical part of TRC design from the perspective of the fire resistance due to its relatively low resistance at temperatures of approximately 120 C. This work expands the previously performed mechanical tests at normal temperatures with cement suspension (CS) as a non-combustible material for the yarn matrix. Here, the mechanical properties of CS matrix at elevated temperatures were verified. It was found that the addition of polypropylene fibers into HPC negatively affected the mechanical results of CS matrix specimens. Simultaneously, thermal insulation effect of the covering layers with different thicknesses did not significantly influence the residual bending strength of specimens with CS matrix and achieved similar results as reference specimens. Furthermore, all specimens with ER matrix progressively collapsed. Finally, CS as a textile reinforcement of yarn matrix appears to be a suitable solution for increasing the temperature resistance of TRC structures and for substituting synthetic resins. KW - Cement matrix KW - Cement suspension KW - Carbon fibers KW - Textile reinforced concrete KW - High-performance concrete KW - Elevated temperature KW - Fire safety KW - Fire resistance PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550766 DO - https://doi.org/10.3390/polym14112174 SN - 2073-4360 VL - 14 IS - 11 SP - 1 EP - 16 PB - MDPI CY - Basel, Switzerland AN - OPUS4-55076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bartels, Jan-Hauke A1 - Xu, Ronghua A1 - Kang, Chongjie A1 - Herrmann, Ralf A1 - Marx, Steffen T1 - Experimental Investigation on the Transfer Behavior and Environmental Influences of Low-Noise Integrated Electronic Piezoelectric Acceleration Sensors N2 - Acceleration sensors are vital for assessing engineering structures by measuring properties like natural frequencies. In practice, engineering structures often have low natural frequencies and face harsh environmental conditions. Understanding sensor behavior on such structures is crucial for reliable masurements. The research focus is on understanding the behavior of acceleration sensors in harsh environmental conditions within the low-frequency acceleration range. The main question is how to distinguish sensor behavior from structural influences to minimize errors in assessing engineering structure conditions. To investigate this, the sensors are tested using a long-stroke calibration unit under varying temperature and humidity conditions. Additionally, a mini-monitoring system configured with four IEPE sensors is applied to a small-scale support structure within a climate chamber. For the evaluation, a signal-energy approach is employed to distinguish sensor behavior from structural behavior. The findings show that IEPE sensors display temperature-dependent nonlinear transmission behavior within the low-frequency acceleration range, with humidity having negligible impact. To ensure accurate engineering structure assessment, it is crucial to separate sensor behavior from structural influences using signal energy in the time domain. This study underscores the need to compensate for systematic effects, preventing the underestimation of vibration energy at low temperatures and overestimation at higher temperatures when using IEPE sensors for engineering structure monitoring. KW - Acceleration sensors KW - Environmental influence KW - IEPE KW - Structural Health Monitoring KW - Low-frequency shaker PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594623 UR - https://www.mdpi.com/2673-8244/4/1/4/ DO - https://doi.org/10.3390/metrology4010004 SN - 2673-8244 VL - 4 IS - 1 SP - 46 EP - 65 PB - MDPI CY - Basel AN - OPUS4-59462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kinne, Marko A1 - Thöns, Sebastian T1 - Fatigue Reliability Based on Predicted Posterior Stress Ranges Determined from Strain Measurements of Wind Turbine Support Structures N2 - In the present paper, an approach for updating the continuous stress range distribution of a welded connection of a wind turbine support structure with predicted information from strain measurements is presented. Environmental conditions, such as wind or, in offshore fields, waves and currents, in combination with rotor excitations generate cyclic stresses affecting the reliability of welded joints of the support structure over the service life. Using strain measurements, these conditions can be monitored, and the resulting stress ranges, under consideration of measurement, mechanical and material uncertainties, can be reconstructed. These stress ranges can be used as an input for updating the prior probability density function (PDF) of the stress ranges predicted by the overall dynamics and a detailed design analysis. Applying Bayesian probability theory and decision theoretical implications, the predicted posterior probability density of the stress ranges is calculated based on the design information and uncertainties. This approach is exemplified, and it is shown how the predicted stress ranges and the design stress ranges are distributed. The prior and the predicted posterior stress ranges are used for a reliability calculation for potentially entering a pre-posterior decision analysis KW - Strain measurements of wind turbine support structures KW - Bayesian updating of stress ranges KW - Posterior fatigue reliability PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572663 DO - https://doi.org/10.3390/en16052225 VL - 16 IS - 5 SP - 1 EP - 26 PB - MDPI AN - OPUS4-57266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Field exposure study under sheltered and open exposure conditions at different test sites in Germany: First‐year corrosion rate and atmospheric corrosivity N2 - The corrosivity of atmospheres in Europe has changed significantly in recent decades. For the Federal Republic of Germany, no current values for the corrosion rate based on 1‐year atmospheric exposure of standard specimens can be found in the scientific literature after 2000. This paper presents results from a field exposure study in the Berlin metropolitan area and Helgoland in 2016. Based on standard specimens, values for the corrosion rate and the corresponding atmospheric corrosivity category are determined for open exposure and indirect weathering in a ventilated enclosure as sheltering after 1 year of exposure. The results prove that determined corrosivity categories are material‐specific. Sheltered exposure is a typical atmospheric situation for many building components. It allows statements on the effect of the concentration of airborne substances on the corrosivity beyond the normative requirements. KW - Atmospheric corrosion KW - Corrosivity category KW - ISO 9223 KW - Mass loss KW - Atmosphärische Korrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565099 DO - https://doi.org/10.1002/maco.202213582 SN - 0947-5117 (print) SN - 1521-4176 (online) SP - 1 EP - 15 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tóth, Péter A1 - Hofmann‐Böllinghaus, Anja A1 - Dumont, Fabien A1 - Anderson, Johan A1 - Sjöström, Johan A1 - Bergius, Mikael A1 - Chiva, Roman A1 - Lalu, Octavian T1 - Finalisation of the European Approach to Assess the Fire Performance of Facades—Brief Information on the Outcome of the Project N2 - This research was conducted within the framework of project SI2.825082, funded by the European Commission—DG GROW. The project's objective was to finalise a European approach for assessing the fire performance of façades under medium and large fire exposure conditions. The national standards BS 8414‐1:2020/BS 8414‐2:2020 and DIN 4102‐20:2017 served as the foundation for developing the new assessment method. As part of the project, a theoretical round robin, initial testing activities and a large‐scale experimental round robin were carried out. The theoretical round robin aimed to examine how different laboratories interpreted the preliminary assessment method. Subsequently, the initial testing phase explored the design of the fire source, combustion chamber and secondary opening. The experimental round robin involved testing four façade systems across three laboratories using the assessment method documents, resulting in 12 tests for medium‐scale and 12 for large‐scale exposure—24 tests in total. These tests provided data to develop a calibration scheme and define appropriate performance criteria for classification. In this paper, the representatives of the project consortium summarise the research process and outline the proposed testing and evaluation methodology, which is intended to form the foundation of a future European testing standard for façades. The article also highlights the need for further research to establish rules for extended application of test results. KW - Facade KW - Testing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654731 DO - https://doi.org/10.1002/fam.70042 SN - 0308-0501 SP - 1 EP - 27 PB - John Wiley & Sons Ltd. AN - OPUS4-65473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Fire Behavior of Pressure-sensitive Adhesive Tapes and Bonded Materials N2 - Pressure-sensitive adhesive tapes are used in several industrial applications such as con-struction, railway vehicles and the automotive sector,where the burning behavior is ofcrucial importance. Flame retarded adhesivetapes are developed and provided, however,often without considering the interaction of adhesive tapes and the bonded materialsduring burning nor the contribution of the tapes to fire protection goal of the bondedcomponents in distinct fire tests. This publication delivers an empirical comprehensiveknowledge how adhesive tapes and their flame retardancy effect the burning behaviorof bonded materials. With a special focus on the interaction between the single compo-nents, one flame retarded tape and one tapewithout flame retardant are examined inscenarios of emerging and developing fires, along with their bonds with the commonmaterials wood, zinc-plated steel, mineral wool, polycarbonate, and polymethylmethacry-late. The flame retardant significantly improved the flame retardancy of the tape as afree-standing object and yielded a V-2 rating in UL 94 vertical test and raised the OxygenIndex by 5 vol.%. In bonds, or rather laminates, the investigations prove that the choiceof carrier and substrates are the factors with the greatest impact on the fire propertiesand can change the peak of heat release rate and the maximum average rate of heatemission up to 25%. This research yielded a good empirical overall understanding of thefire behavior of adhesive tapes and bonded materials. Thus, it serves as a guide for tapemanufacturers and applicants to develop tapes and bonds more substrate specific. KW - Adhesives KW - Cone calorimeter KW - Flame retardancy KW - Laminates KW - Phosphorus flame retardants KW - Pressure-sensitive adhesive KW - Tapes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593207 DO - https://doi.org/10.1002/fam.3171 SN - 0308-0501 SN - 1099-1018 VL - 48 IS - 1 SP - 114 EP - 127 PB - Wiley CY - New York, NY AN - OPUS4-59320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klimek, André A1 - Stelzner, Ludwig A1 - Hothan, Sascha A1 - Rogge, Andreas T1 - Fire induced concrete spalling in combination with size effects N2 - The size effect has its origin in fracture mechanics and describes the formation as well as propagation of cracks in brittle and solid materials in dependence of the specimen size. However, the size effect in concrete spalling describes the damage behaviour on a macroscopic scale for different sized specimens in case of fire. Concrete spalling is a very complex and yet not fully understood phenomenon. To reduce the effort of fire tests to analyse the spalling behaviour of concrete mixtures, this study investigates the susceptibility to spalling for six different concrete mixtures and three specimen sizes. The sizes were divided in full scale slabs (1.8 m x 1.2 m x 0.3 m), intermediate scale cuboids (0.6 m x 0.6 m x 0.3 m) and small scale cylinders (Ø0.15 m x 0.3 m). For this purpose, a novel test set-up was built to test six intermediate scale or twelve small scale specimens simultaneously to ensure a similar heating regime for every specimen. All specimens were fire exposed on one side and remained unrestrained. A size effect occurred for four of the six concrete mixtures. Compared to the full scale specimens the spalling was reduced significantly for all smaller specimen sizes. Additionally, spalling did not occur for the small scale specimens. The results show that the specimen size is an essential parameter to investigate the susceptibility to spalling of a concrete mixture. For future investigations the testing conditions must be adjusted for the intermediate scale specimens to recreate the conditions of the slabs. KW - Concrete KW - Spalling KW - Size effect KW - Fire test PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559231 DO - https://doi.org/10.1617/s11527-022-02051-2 VL - 55 IS - 8 SP - 1 EP - 14 PB - Springer AN - OPUS4-55923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fürst, Richard A1 - Häßler, Dustin A1 - Stelzner, Ludwig A1 - Hothan, Sascha T1 - Fire resistance of existing steel structures with aged intumescent coating based on an in situ test method N2 - Intumescent coatings are commonly used in civil engineering to increase the fire resistance of steel structures. Exposed to fire, the intumescent coating reacts and forms a thermal protective char around the steel member. Thus, the heating of the steel is significantly slowed down and the fire resistance can be improved. Information regarding the scope of application and the durability of intumescent coatings are given in national approvals or European Technical Assessment documents. Due to the environmental conditions, intumescent coatings are subjected to ageing effects, which can reduce the durability and their thermal protection performance. To predict the durability for several years, during the approval procedure the behaviour of intumescent coatings is predominantly extrapolated based on accelerated artificial ageing. The established German and European assessment procedures to test and assess durability assume a working life of at least 10 years. Additional evidence may be required for longer periods. However, at present there is no method of verifying the thermal performance of existing structural members on site. For this reason, BAM is conducting the research project "INSIST" [1] to develop a minimally invasive in situ test method to determine the fire resistance of existing steel structures with applied intumescent coating. The investigation includes the development of a mobile prototype furnace. The paper describes the test setup, the developed prototype furnace, and the results of the performed test programme on uncoated and coated steel specimens. Based on this, recommendations for the test procedure are given. KW - In situ testing KW - Fire resistance KW - Intumescent coating KW - Steel KW - Thermal protection KW - Durability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629533 DO - https://doi.org/10.1016/j.firesaf.2025.104380 VL - 153 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-62953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El Houssami, M. A1 - Försth, M. A1 - Fredriksson, H. A1 - Drean, V. A1 - Guillaume, E. A1 - Hofmann-Böllinghaus, Anja A1 - Sandinge, A. T1 - Fire safety of interior materials of buses N2 - This study provides an analysis on the fire safety of passengers and the fire protection of coaches and buses. A brief review of major bus fire incidents, an overview of current regulations in Europe, and their limitations are presented. The study finds that the current small-scale fire test methods described in UN ECE Reg No. 118 need to be replaced by test methods that can assess the reaction to fire of materials when exposed to ignition sources of varying sizes. To address these shortcomings, the study proposed an expert recommendation to update the material fire safety requirements and testing for buses. Additional measures are proposed, derived from objectives and strategies applied in other transport sectors, and can be tested through existing European and international standards, which are widely used by several industries. These measures aim to extend the time with tenable conditions for a safe evacuation in case of fire, reduce the degree of damage to buses, reduce the risk for fast and excessive thermal exposure on modern energy carriers needed for a more sustainable transport sector. KW - Fire KW - Bus interior materials KW - Rregulations PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575700 DO - https://doi.org/10.1002/fam.3134 SN - 1099-1018 SP - 1 EP - 15 PB - Wiley CY - London AN - OPUS4-57570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Flame Retarded Adhesive Tapes and Their Influence on the Fire Behavior of Bonded Parts N2 - Pressure-sensitive adhesive tapes are used in automotives, railway vehicles and construction, where flame retardancy is of major importance. This is why industrial applicants often buy, and industrial tape manufacturers often produce, flame-retardant adhesive tapes, advertised for their good flammability characteristics. Yet, how flame-retardant tapes influence the fire behavior of bonded materials is a rather open question. To investigate this issue, three different substrates were bonded, using eight double-sided adhesive tapes containing two different carriers and two different flame retardants. The bonded substrates were compared to their monolithic counterparts in terms of flammability, fire behavior and fire stability. The fire behavior of adhesive tape bonded materials differed significantly from the monolithic substrates. The usage of different adhesive tapes let to different burning behavior of the bonded materials mainly due to different carrier systems. In contrast, the implementation of flame retardant into the adhesive had rather minor or no effect on the burning behavior of the bonded substrates despite their positive effect on the flammability of the free-standing tape. The carrier changed the HRR curve in the cone calorimeter and was able to both, reduce and increase fire hazards. Using the carrier with the better fire performance can lower the fire growth rate by 20%, the peak of heat release rate by 27%, and the maximum average rate of heat emission by 30% in cone calorimeter tests. Overall, the fire behavior of bonded materials is a complex interaction between substrate, adhesive, and carrier, and depends on the fire scenario the materials are exposed to. KW - Pressure-sensitive adhesive tapes KW - Bonded materials KW - Fire behaviour KW - Fire resistance KW - Flame retardant KW - Cone calorimeter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626006 DO - https://doi.org/10.1007/s10694-024-01637-2 SN - 1572-8099 SN - 0015-2684 VL - 61 IS - 2 SP - 729 EP - 749 PB - Springer Nature AN - OPUS4-62600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlick-Hasper, Eva A1 - Bethke, John A1 - Vogler, Nico A1 - Goedecke, Thomas T1 - Flow properties of powdery or granular filling substances of dangerous goods packagings - Comparison of the measurement of the angle of repose and the determination of the Hausner ratio N2 - To ensure safety when transporting dangerous goods, it is important to specify the flow properties of the respective solid filling substance of the packagings. For this purpose, the angle of repose is currently used for the UN approvals in Germany. Measurements were carried out on 12 powdery or granular substances applying the angle of repose measuring methods customary in the test centres. The results of the methods differ significantly from each other. In addition, some of the techniques cannot be applied for very cohesive or coarse-grained materials. The results for the angle of repose show a strong scatter for some constellations (coefficient of variation more than 20 %). Safety during transport of dangerous goods cannot be guaranteed with this currently practiced system of measuring the angle of repose. As a consequence, an alternative parameter to characterize the flow properties of bulk materials should be used in the recognized test centers for dangerous goods packagings, such as the Hausner ratio. This approach leads to more precise test results for the substances examined (maximum coefficient of variation 2.8 %). It also has advantages in terms of applicability and occupational safety. Since the flow properties are safety-relevant, both in terms of mechanical safety and safety against the release of dangerous substances, the testing practice in the recognized test labs should be improved and standardized. KW - Sift-proofness KW - Powders KW - Flowability KW - Flow properties KW - Angle of repose KW - Hausner ratio PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552990 DO - https://doi.org/10.1002/pts.2678 SP - 1 EP - 18 PB - Wiley online library AN - OPUS4-55299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Constanze A1 - Seher, Julia A1 - Pniok, Nicole A1 - Dreisow, Bianca A1 - Rübner, Katrin T1 - Formulation and characterization of repair mortars for sandstone with lightweight aggregates made from masonry rubble N2 - This paper deals with the study of different lime-based repair mortars for the conservation of sandstone objects in the context of monument preservation. New types of lightweight aggregates, which were manufactured from masonry rubble, were used to develop these repair mortars. This allows for recycling of construction and demolition waste while helping to conserve natural resources. As part of this work, the mortars were comprehensively characterised in terms of their chemical, physical, mechanical and hygric properties, such as bulk density, pore structure, strength, water absorption, shrinkage and carbonation. All mortars are lightweight mortars with bulk densities of about 1300 kg/m³. They achieve high porosities of around 50 %. At the same time, the mortars exhibit sufficient compressive strengths ranging from 1.8 to 11.3 MPa. The compressive strength depends on the degree of carbonation of the mortars and increases with sample age. The analysis of the pore structure shows that the mortars mainly contain macropores. The large number of capillary pores, with sizes ranging from 0.1 to 1000 μm, results in a good water absorption behaviour. The evaluation of the results proves that the repair mortars are compatible with Cotta sandstone. KW - Repair mortar KW - Lime mortar KW - Lightweight aggregates KW - Sandstone KW - Stone conservation KW - Recycling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647431 DO - https://doi.org/10.1016/j.conbuildmat.2025.143378 SN - 0950-0618 VL - 494 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-64743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agrawal, A. A1 - Tamsen, E. A1 - Unger, Jörg F. A1 - Koutsourelakis, P-S T1 - From concrete mixture to structural design—a holistic optimization procedure in the presence of uncertainties N2 - We propose a systematic design approach for the precast concrete industry to promote sustainable construction practices. By employing a holistic optimization procedure, we combine the concrete mixture design and structural simulations in a joint, forward workflow that we ultimately seek to invert. In this manner, new mixtures beyond standard ranges can be considered. Any design effort should account for the presence of uncertainties which can be aleatoric or epistemic as when data are used to calibrate physical models or identify models that fill missing links in the workflow. Inverting the causal relations established poses several challenges especially when these involve physicsbased models which more often than not, do not provide derivatives/sensitivities or when design constraints are present. To this end, we advocate Variational Optimization, with proposed extensions and appropriately chosen heuristics to overcome the aforementioned challenges. The proposed approach to treat the design process as a workflow, learn the missing links from data/models, and finally perform global optimization using the workflow is transferable to several other materials, structural, and mechanical problems. In the present work, the efficacy of the method is exemplarily illustrated using the design of a precast concrete beam with the objective to minimize the global warming potential while satisfying a number of constraints associated with its load-bearing capacity after 28 days according to the Eurocode, the demolding time as computed by a complex nonlinear finite element model, and the maximum temperature during the hydration. KW - Black-box optimization under uncertainty KW - Mix design KW - Performance oriented design KW - Precast concrete KW - Probabilistic machine learning KW - Sustainable material design PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615443 DO - https://doi.org/10.1017/dce.2024.18 VL - 5 IS - e20 SP - 1 EP - 32 PB - Cambridge University Press CY - England AN - OPUS4-61544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogler, Nico A1 - Lehmann, Jens A1 - Bohlmann, Tatjana A1 - Kronemann, Jens T1 - Gel-bound Colourants as a Substitute for the Sprayed Application of pH-Indicator Solution N2 - In general, pH-sensitive colorants such as phenolphthalein are applied on freshly split surfaces of building structures to determine the state of carbonation. For years, it has been known that the aerosols of phenolphthalein are suspected of being carcinogenic. Hence, more work has currently being done on alternative indicators for the use in research and the use on construction sites. Over the past years, mainly pH indicators from other research areas and natural dyes were investigated for their usability to cementitious systems. This paper presents the experimental results of using phenolphthalein solution bound in agar-agar gel. This gel-bound indicator allows the future use of the already known phenolphthalein dye without the health hazards for the user. To demonstrate the flexibility of the gel-bound colorant, different application forms of the indicator were carried out and assessed. In addition, the results obtained by the different methods were statistically evaluated to ensure validity. The accuracy of the results was confirmed by thermogravimetric analysis and IR spectroscopic studies as reference methods. It has also succeeded to demonstrate the comparability of the results achieved by the gel-bound colorant with the results of the common sprayed application method. As an additional gain in knowledge, comparative results of indicator tests, TGA analysis, and FTIR investigation are shown. KW - Concrete Carbonation KW - Gel-bound Colorants KW - pH Indicator KW - Thermal Gravimetric Analysis KW - FTIR-ATR Measurements PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551493 UR - http://www.sciencepublishinggroup.com/j/ajce DO - https://doi.org/10.11648/j.ajce.20221003.16 SN - 2330-8729 SN - 2330-8737 VL - 10 IS - 3 SP - 135 EP - 144 PB - Science Publishing Group CY - New York, NY AN - OPUS4-55149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wedel, F. A1 - Pitters, S. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Hille, Falk A1 - Hindersmann, I. T1 - Guideline for the strategic application of monitoring of road bridges in Germany N2 - Engineering structures are an important part of our transport infrastructure. Their failure is associated with high safety risks and economic damage. Ensuring the availability of these constructions and guaranteeing their operational safety are thus important tasks. Currently, maintenance of engineering structures is a reactive process and therefore not yet a predictive process. Every 3 to 6 years, the structures are visually inspected, all damages are documented and a condition grade is assigned to the structure based on the detected damages. Continuous data-providing methods such as monitoring are used only very occasionally. With the help of monitoring, condition data about the structures are continuously collected, which can be used for a better assessment of the structures. On the one hand, this would increase safety of engineering structures, and on the other hand, it makes the shift towards predictive maintenance management based on real-time data and predictions, where the onset of damage is detected before it occurs, possible in the first place. Monitoring plays therefore an important role in the management of the infrastructure. It is a crucial a step towards the digitalisation of our infrastructure and existing processes. Although there are many use cases for monitoring that have already been successfully implemented, monitoring is not yet widely used by German road authorities due to several challenges that were also identified within the scope of the project. Therefore, a guide has been developed in which the current obstacles related to monitoring are identified and possibilities for integrating monitoring into existing processes are offered. To ensure optimal alignment with the needs of road authorities, both an online survey and a workshop have been conducted. The results are summarised in a brochure that is made available to authorities to improve the use of monitoring in Germany. This paper presents the guideline and the brochure. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Verkehrsinfrastrukturen KW - Engineering Structures KW - Bridges KW - Structural Health Monitoring KW - Guideline PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612821 UR - https://www.ndt.net/search/docs.php3?id=29582 DO - https://doi.org/10.58286/29582 SN - 1435-4934 VL - 29 IS - 7 SP - 1 EP - 8 PB - NDT.net GmbH & Co. KG CY - Mayen AN - OPUS4-61282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher A1 - Wagner, Patrick A1 - Rappsilber, Tim A1 - Liebner, Christian A1 - Hahn, S.-K. A1 - Krause, U. T1 - Harmful effects of lithium-ion battery thermal runaway: scale-up tests from cell to second-life modules N2 - For a comprehensive safety assessment of stationary lithium-ion-battery applications, it is necessary to better understand the consequences of thermal runaway (TR). In this study, experimental tests comprising twelve TR experiments including four single-cell tests, two cell stack tests and six second-life module tests (2.65 kW h and 6.85 kW h) with an NMC-cathode under similar initial conditions were conducted. The temperature (direct at cells/modules and in near field), mass loss, cell/module voltage, and qualitative vent gas composition (Fourier transform infrared (FTIR) and diode laser spectroscopy (DLS) for HF) were measured. The results of the tests showed that the battery TR is accompanied by severe and in some cases violent chemical reactions. In most cases, TR was not accompanied by pregassing of the modules. Jet flames up to a length of 5 m and fragment throwing to distances to more than 30 m were detected. The TR of the tested modules was accompanied by significant mass loss of up to 82%. The maximum HF concentration measured was 76 ppm, whereby the measured HF concentrations in the module tests were not necessarily higher than that in the cell stack tests. Subsequently, an explosion of the released vent gas occurred in one of the tests, resulting in the intensification of the negative consequences. According to the evaluation of the gas measurements with regard to toxicity base on the “Acute Exposure Guideline Levels” (AEGL), there is some concern with regards to CO, which may be equally as important to consider as the release of HF. KW - Large-scale tests KW - Lithium-ion battery KW - Gas emission KW - Thermal runaway KW - Consequences PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579054 DO - https://doi.org/10.1039/D3RA02881J SN - 2046-2069 VL - 13 IS - 30 SP - 20761 EP - 20779 PB - Royal Society of Chemistry (RSC) CY - Cambridge, UK AN - OPUS4-57905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rappsilber, Tim A1 - Krüger, Simone A1 - Raspe, Tina A1 - Wagner, Patrick A1 - Liebner, Christian A1 - Strzyz, Thaddeus A1 - Tschirschwitz, Rico T1 - Hazard classification of different lithium-ion battery types after triggering thermal runaway N2 - For a better understanding of relevant parameters influencing the thermal runaway, this work classifies the behavior of six different types of lithium-ion batteries. Based on 145 repeatable tests, this research has created a unique and detailed database of battery behavior during thermal runaway. It contains information about changes in cell temperature, voltage, mass loss, smoke gas release and gas pressure. When it comes to characterizing the thermal runaway behavior across different cell types, this work eliminates the need for complex meta-analyses, which can only provide limited information due to the different test conditions in different test benches. In a pressure-resistant 100 dm³ autoclave and an 8-m³ room with connected multi gas analysis, 24 setups were examined under identical conditions. The investigations were carried out as a function of the variation parameters cell geometry, cathode active material, state of charge and initiation method of thermal runaway. The analysis of the measurement data reveals clear differences in the thermal runaway behavior of the tested cell types and can be used as a reference for determining the hazard potential in individual assessment categories of different cells. All measured values from both test benches as well as the visual evaluation of the cell behavior during the test runs in the 8 m³ room are made available in a comprehensive data table in the supplementary material. KW - Lithium Ion KW - Thermal Runaway KW - State of charge KW - Hazard classification KW - gas emission PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634429 DO - https://doi.org/10.1016/j.jlp.2025.105691 SN - 0950-4230 VL - 97 SP - 1 EP - 15 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-63442 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Marti, J. M. A1 - Schartel, Bernhard T1 - High Heat Resistance Can Be Deceiving: Dripping Behavior of Polyamide 4.6 in Fire N2 - Polyamide 4.6 (PA46) is a high-heat-resistant polymer, but it has no dripping resistance under fire. Three commercial grades of PA46 are investigated under UL 94 vertical fire test conditions. Their performances are discussed based on the materials’ structural, thermal, and rheological properties. PA46 presents flaming drops, whereas dripping is prevented in the flame-retarded PA46. Friction-modified PA46 has increased flaming dripping. Temperature profiles of the specimens under fire and the temperature of the drops are measured by thermocouples. A UL 94 vertical test configuration consisting of two flame applications is designed to assess the quantitative dripping behavior of the set of materials by the particle finite element method (PFEM). Polymer properties (activation energy and Arrhenius coefficient of decomposition, char yield, density, effective heat of combustion, heat of decomposition, specific heat capacity, and thermal conductivity) in addition to rheological responses in high temperatures are estimated and measured as input parameters for the simulations. The dripping behavior obtained by simulated materials corresponds with the experimental results in terms of time and drop size. A consistent picture of the interplay of the different phenomena controlling dripping under fire appears to deliver a better understanding of the role of different materials’ properties KW - Dripping KW - UL 94 KW - PFEM KW - High heat resistance KW - Polyamide 4.6 KW - Flammability PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586015 DO - https://doi.org/10.1002/mame.202300091 SN - 1439-2054 SN - 1438-7492 VL - 308 IS - 10 SP - 1 EP - 11 PB - Wiley-VCH AN - OPUS4-58601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Standl, Jacob A1 - Ryll, Tom W. A1 - Schwab, Alexander A1 - Prinz, Carsten A1 - Wolf, Jakob B. A1 - Kruschwitz, Sabine A1 - Emmerling, Franziska A1 - Völker, Christoph A1 - Stawski, Tomasz M. T1 - High-Entropy Phosphate Synthesis: Advancements through Automation and Sequential Learning Optimization N2 - Transition metal phosphates (TMPs) are extensively explored for electrochemical and catalytical applications due to their structural versatility and chemical stability. Within this material class, novel high-entropy metal phosphates (HEMPs)─containing multiple transition metals combined into a single-phase structure─are particularly promising, as their compositional complexity can significantly enhance functional properties. However, the discovery of suitable HEMP compositions is hindered by the vast compositional design space and complex or very specific synthesis conditions. Here, we present a data-driven strategy combining automated wet-chemical synthesis with a Sequential Learning App for Materials Discovery (SLAMD) framework (Random Forest regression model) to efficiently explore and optimize HEMP compositions. Using a limited set of initial experiments, we identified multimetal compositions in a single-phase crystalline solid. The model successfully predicted a novel Co0.3Ni0.3Fe0.2Cd0.1Mn0.1 phosphate octahydrate phase, validated experimentally, demonstrating the effectiveness of the machine learning approach. This work highlights the potential of integrating automated synthesis platforms with data-driven algorithms to accelerate the discovery of high-entropy materials, offering an efficient design pathway to advanced functional materials. KW - Metal phosphates KW - High entropy KW - Sequential learning KW - Automated synthesis KW - MAP KW - Random forest KW - Machine learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641554 DO - https://doi.org/10.1021/acs.cgd.5c00549 SN - 1528-7483 VL - 25 IS - 19 SP - 7989 EP - 8001 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-64155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Müller, Patrick A1 - Bertin, Annabelle A1 - Schartel, Bernhard T1 - Hyperbranched Rigid Aromatic Phosphorus-Containing Flame Retardants for Epoxy Resins N2 - A rigid aromatic phosphorus-containing hyperbranched flame retardant structure is synthesized from 10-(2,5 dihydroxyphenyl)-10H-9-oxa- 10-phosphaphenanthrene-10-oxide (DOPO-HQ), tris(4-hydroxyphenyl)phosphine oxide (THPPO), and 1,4-terephthaloyl chloride (TPC). The resulting poly-(DOPO-HQ/THPPO-terephthalate) (PDTT) is implemented as a flame retardant into an epoxy resin (EP) at a 10 wt% loading. The effects on EP are compared with those of the monomer DOPO-HQ and triphenylphosphine oxide (OPPh3) as low molar mass flame retardants. The glass transition temperature, thermal decomposition, flammability (reaction to small flame), and burning behavior of the thermosets are investigated using differential scanning calorimetry, thermogravimetric analysis, pyrolysis combustion flow calorimetry, UL 94-burning chamber testing, and cone calorimeter measurements. Although P-contents are low at only 0.6 wt%, the study aims not at attaining V-0, but at presenting a proof of principle: Epoxy resinswith PDTT show promising fire performance, exhibiting a 25% reduction in total heat evolved (THE), a 30% reduction in peak heat release rate (PHRR) due to flame inhibition (21% reduction in effective heat of combustion (EHC)), and an increase in Tg at the same time. This study indicates that rigid aromatic hyperbranched polymeric structures offer a promising route toward multifunctional flame retardancy. KW - Hyperbranched KW - Aromatic KW - Phosphorus KW - Phosphine oxide KW - DOPO KW - Flame retardant KW - Xpoxy resin KW - Rigid PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525910 DO - https://doi.org/10.1002/mame.202000731 SN - 1439-2054 VL - 306 IS - 4 SP - 731 PB - Wiley AN - OPUS4-52591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigel, Sandra A1 - Gehrke, M. A1 - Recknagel, Christoph A1 - Stephan, D. T1 - Identification and quantification of additives in bituminous binders based on FTIR spectroscopy and multivariate analysis methods N2 - Bitumen is a crucial building material in road construction, which is exposed to continuously higher stresses due to higher traffic loads and changing climatic conditions. Therefore, various additives are increasingly being added to the bitumen complicating the characterisation of the bituminous binder, especially concerning the reuse of reclaimed asphalt. Therefore, this work aimed to demonstrate that the combination of Fourier transform infrared (FTIR) spectroscopy with attenuated total reflexion (ATR) technique and multivariate evaluation is a very wellsuited method to reliable identify and quantify additives in bituminous binders. For this purpose, various unmodified and modified binders, directly and extracted from laboratory and reclaimed asphalts, were investigated with FTIR-ATR spectroscopy. The determined spectra, pre-processed by standard normal variate (SNV) transformation and the determination of the 1st derivation, were evaluated using factor Analysis (FA), linear discriminant analysis (LDA) and partial least square regression (PLSR). With this multivariate evaluation, first, a significant model with a very high hit rate of over 90% was developed allowing for the identification of styrene-butadiene copolymers (SBC), ethylene-copolymer bitumen (ECB) and different waxes (e.g. amide and Fischer-Tropsch wax) even if the additives do not show any additional peaks or the samples are multi-modified. Second, a quantification of the content is possible for SBC, ECB, and Amide wax with a mean error of RMSE B 0.4 wt% and a coefficient of determination of R2[90%. Based on these results, FTIR identification and quantification of additives in bituminous binders is a very promising method with a great potential. KW - Bituminous binders KW - FTIR-ATR KW - Multivariate evaluation KW - Identification and quantification of additives KW - Polymers KW - Waxes PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534877 DO - https://doi.org/10.1617/s11527-021-01763-1 VL - 54 IS - 4 SP - 1 EP - 9 PB - Springer AN - OPUS4-53487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanchez Olivares, G. A1 - Battig, Alexander A1 - Goller, Sebastian M. A1 - Rockel, Daniel A1 - Ramirez Gonzáles, V. A1 - Schartel, Bernhard T1 - Imparting Fire Retardancy and Smoke Suppression to Leather during Tanning Processes N2 - Leather is considered a luxury good when used in seating and upholstery. To improve safety, flame retardancy in leather is usually achieved through various finishing processes such as spray or roller coating. These treatments require processing steps that cost time and are laborintensive. One avenue to achieving flame retardancy in leather is to add flame retardants during the tanning process. However, the influence on flame retardancy exerted by specific intumescent additives specifically added during leather tanning has yet to be investigated. This work explores the roles played by intumescent additive compounds in flame retarding leather when they are added during tanning instead of applied as a coating. Via a systematic investigation of various compound mixtures, the flame retardant effects in the condensed and the gas phases are elucidated. The results show a strong impact of melamine in the gas phase and of polyphosphates in the condensed phase. Their impact was quantified in fire and smoke analysis, showing a 14% reduction in the peak of heat release rate, strongly reduced burning lengths, and a 20% reduction in total smoke release compared to nontreated leather. These results illuminate the key role played by specific compounds in the flame retardancy of leather, particularly when they are added specifically during the tanning process instead of being applied as a coating. This method has great potential to reduce processing steps, lower costs, and improve material safety. KW - Leather KW - Fire protection KW - Intumescent additives KW - Smoke suppression PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564777 DO - https://doi.org/10.1021/acsomega.2c05633 SN - 2470-1343 VL - 7 IS - 48 SP - 44156 EP - 44169 PB - ACS AN - OPUS4-56477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockel, Daniel A1 - Sanchez Olivares, G. A1 - Schartel, Bernhard T1 - Improving the Flame Retardancy of Aluminium Trihydroxide in Thermoplastic Starch Biocomposites Using Waste Fibers and Silicon-Based Synergists N2 - The synergistic behavior of different silicon compounds is investigated in flame retardant biocomposites with aluminum trihydroxide (ATH) as the main flame retardant. The paper shows a new approach towards sustainable biocomposites through the implementation of thermoplastic starch (TPS), leather fibers from industrial waste streams, and non-hazardous flame retardants and synergists. In these multicomponent systems, the different components address different modes of action in the fire scenario. When ATH is partially substituted by glass frits or layered silicates, fire performance is enhanced without changing the total amount of filler in the polymer. In a biocomposite with 25 phr of fiber and 90 phr of ATH, substituting 5 phr of ATH for layered silicates increased the LOI from 31.5 vol % to 34.8 vol %, decreased the peak of heat release by 20%, and increased the UL 94 rating from V-1 to V-0. KW - Biocomposites KW - Sustainability KW - Waste streams KW - Flame retardancy KW - Synergism KW - Modes of action PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605711 DO - https://doi.org/10.1021/acssusresmgt.4c00053 SN - 2837-1445 VL - 1 IS - 6 SP - 1131 EP - 1145 PB - ACS AN - OPUS4-60571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauhoff, Christian A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Liehr, Alexander A1 - Hübner, Leoni A1 - Frenck, Johanna-Maria A1 - Molotnikov, Andrey A1 - Niendorf, Thomas T1 - In Situ Synchrotron Diffraction Assessment of Reversibility of the Martensitic Transformation in Single-Crystalline Co–Ni–Ga Shape Memory Alloy Under Torsion N2 - AbstractHeusler-type Co–Ni–Ga shape memory alloys attracted significant attention due to their excellent functional properties in single-crystalline state under both compressive and tensile loading. The present study investigates the superelastic deformation behavior under torsion. Using a newly installed torsion testing setup, in situ synchrotron diffraction was carried out on single-crystalline material in order to investigate the martensitic phase transformation. Incremental deformation experiments reveal a fully reversible martensitic transformation under torsional loading at room temperature, leading to excellent strain recovery after deformation to 6.5% shear strain. Furthermore, relevant aspects towards the analysis of powder diffraction data obtained for single-crystalline material in transmission mode under torsional loading are presented and critically discussed. KW - Shape memory alloy KW - Pseudoelasticity KW - Martensitic transformation KW - Synchrotron diffraction KW - In situ testing KW - Torsion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621872 DO - https://doi.org/10.1007/s40830-024-00496-8 VL - 10 SP - 326 EP - 333 PB - Springer Science and Business Media LLC AN - OPUS4-62187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Sarah‐K. A1 - Gnutzmann, Tanja A1 - Meinert, Marion A1 - Hofmann-Böllinghaus, Anja A1 - Oberhagemann, Dirk A1 - Krause, Ulrich T1 - Incipient Fires—Definition, Detection and Extinguishment by Laypersons N2 - The earlier a fire is noticed, the less developed it is and the easier it can be prevented respectively stopped, even by laypersons. Within the research project ‘TEBRAS’ the incipient phase of fires was investigated in detail. In the course of the project, it became apparent that the definition of what exactly the incipient phase of a fire encompasses is not definite and depends on the disciplines dealing with the subject ‘fire’. Based on the results of a literature review, an inquiry under experts and laypersons as well as practical fire tests a definition for the phenomenon of the incipient fire was developed which divides it into four phases. Driving key factors for each phase are identified considering the main parameters to detect and extinguish the fire. KW - Developing fires KW - Development of fires PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649310 DO - https://doi.org/10.1002/fam.70025 SN - 0308-0501 VL - 50 IS - 1 SP - 3 EP - 10 PB - Wiley AN - OPUS4-64931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed A. A1 - Böhning, Martin A1 - De Souza, N. R. A1 - Juranyi, F. A1 - Zorn, R. A1 - Schönhals, Andreas T1 - Inelastic and Quasielastic Neutron Scattering on Polynorbornenes with Bulky Carbocyclic Side groups N2 - This study investigates the molecular mobility and vibrational properties of polynorbornenes with bulky carbocyclic side groups using inelastic and quasielastic neutron scattering techniques. The polymers, synthesized via metathesis and addition polymerization, exhibit varying degrees of microporosity, which ignificantly influences their gas separation performance. By inelastic neutron scattering experiments, it could be shown that all considered polymers have excess contributions to the low frequency vibrational density of states known as the Boson peak. The maximum frequency of the Boson peak correlates to the microporosity of the polymers. This correlation supports the sound wave interpretation of the Boson peak, suggesting that the microporous structure enhances the compressibility of the material at a microscopic length scale. The molecular mobility, particularly the methyl group rotation, was characterized using elastic scans and quasielastic neutron scattering. The study revealed a temperature dependent relaxation process, with the onset of molecular fluctuations observed around 200 K for the polymer containing methyl groups. For the polymer having no methyl groups only elastic scattering is observed. The methyl group rotation was analyzed in terms of a jump diffusion in a threefold potential with three equivalent energy minima. This leads to an almost correct description of the q dependence of the elastic incoherent scattering function when the number of hydrogen nuclei undergoing the methyl group rotation is considered. It was further evidenced that the fraction of methyl undergoing the methyl group rotation increases with increasing temperature. KW - Polymers of Intrinsic Microporosity KW - Neutron scattering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630297 DO - https://doi.org/10.1016/j.polymer.2025.128358 SN - 1873-2291 VL - 328 SP - 241 PB - Elsevier Ltd. AN - OPUS4-63029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hofmann-Böllinghaus, Anja A1 - Klippel, Andrea A1 - Gnutzmann, Tanja A1 - Kaudelka, Sven A1 - Rabe, Frederik T1 - Influence of modern plastic furniture on the fire development in fires in homes: large-scale fire tests in living rooms N2 - About 80% of all fire fatalities in Germany occur because of fires in homes. It has been known for some time that modern materials (synonym for materials consisting mostly of synthetic polymers) tend to burn differently from older materials (synonym for materials consisting mostly of fibrous cellulosic substances) and it has been acknowledged that the amount of combustible plastics in homes has increased significantly over the last decades. To investigate the influence of modern furniture and ventilation conditions of fires in homes, a series of four large-scale tests in two Living rooms (LRs) with adjacent rooms (ARs) was performed by BAM and the Frankfurt fire service. Two LRs, one with older furniture and one with modern furniture, were tested twice each. Each test started with the ignition of a paper cushion on an upholstered chair. The influence of modern materials on the fire development was investigated, as well as the influence of the ventilation on the fire development. In all settings, an upholstered chair was the first burning item. Results of the test series show that fires in rooms with modern furniture develop faster than fires in rooms with older furniture. This is true for temperature development in the rooms as well as for smoke production. KW - Room fire KW - Furniture KW - Modern KW - Gas analysis KW - Smoke PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527568 DO - https://doi.org/10.1002/fam.2934 VL - 45 IS - 1 SP - 155 EP - 166 PB - Wiley CY - London AN - OPUS4-52756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ji, Y. A1 - Mezhov, Alexander A1 - Wang, S. A1 - Stephan, D. T1 - Influence of polycarboxylate superplasticizers with different molecular structures on rheological properties of glass bead suspension at different resting times N2 - Using an inert glass bead suspension, the study explores the interaction between various PCE superplasticizers, ions and investigates how it affects rheological performance during resting. To understand the underlying mechanisms, surface charge properties, adsorption, aggregates amount, and size of PCE during resting were measured. Results showed that yield stress increased with time, mainly when a high PCE dosage was used, and the modulus from strain sweep experiments agreed with the yield stress variations. The increase in zeta potential value and decrease in aggregate amount explain the decrease in yield stress in the non-PCE sample but are inconsistent with the increase in yield stress in presence of PCE. The PCE clusters’ size increases during resting, and increasing PCE adsorption does not disperse the glass bead particles. In addition, compared to the amount of carboxylate group, the molecular weight of PCE is more dominant in increasing the yield stress during resting. The increase in yield stress could be explained by the increase in the bridging and depletion forces due to the increasing size of the PCE cluster. Another possible reason is that non-adsorbed PCE clusters may form a polymer network that restricts the movement of the particles. KW - Glass bead KW - Rheological performance KW - PCE superplasticizers KW - Ion KW - Resting time PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617609 DO - https://doi.org/10.1016/j.colsurfa.2024.133583 SN - 0927-7757 VL - 688 IS - 133583 SP - 1 EP - 12 PB - Elsevier B.V. CY - Schweiz AN - OPUS4-61760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Henning, Ricky A1 - Sturm, Patrick A1 - Keßler, S. A1 - Gluth, Gregor ED - Lothenbach, B. ED - Wieland, E. ED - Altmaier, M. T1 - Influence of salt aggregate on the degradation of hybrid alkaline cement (HAC) concretes in magnesium chloride-rich saline solution simulating evaporite rock N2 - Concretes produced from salt aggregate and hybrid alkaline cements, an alkali-activated slag/fly ash blend, or a Portland cement were exposed to a magnesium chloride-rich saline solution ([Mg2+] = 3.6 m, [Cl−] = 8.3 m), representing a solution formed after contact of surface water with evaporite rock (rock salt) in a nuclear waste repository. The hydration and deterioration of the concretes were studied with X-ray diffraction, thermogravimetric analysis, pH mapping and permeability measurements. The results show that calcium silicate hydrate (C-S-H) or sodium-substituted calcium aluminium silicate hydrate (C-N-A-S-H) and Friedel's salt were the major reaction products in the concretes prior to exposure to the saline solution. During exposure to the saline solution, increasing amounts of C-S-H/C-N-A-S-H dissolved, and gypsum and a secondary AFm phase formed. The durability of the concretes improved with increasing amounts of Portland clinker in the cements, due to the associated differences in permeability and chemical resistance. Nevertheless, a massive increase of permeability occurred for all concretes, likely caused by crack formation due to the formation of gypsum from anhydrite in the salt aggregate. Thus, the behavior of the concretes differed from, and was more complex than, the behavior of plain cement pastes. T2 - Joint 6th International Workshop on Mechanisms and Modelling of Waste/Cement Interactions (JCCW 2023) CY - Prague, Czech Republic DA - 20.11.2023 KW - Nuclear waste repository KW - Evaporite rock KW - Magnesium chloride brine KW - Concrete KW - Hybrid alkaline cement PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599928 DO - https://doi.org/10.1016/j.apgeochem.2024.106027 SN - 0883-2927 SN - 1872-9134 VL - 168 SP - 1 EP - 14 PB - Elsevier AN - OPUS4-59992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klimek, André A1 - Stelzner, Ludwig A1 - Hothan, Sascha A1 - Zehfuß, Jochen T1 - Influence of thermal strain on concrete spalling N2 - Understanding the susceptibility to spalling of concrete members in case of fire is important to evaluate the residual load-bearing capacity. The investigations of the spalling phenomenon of a concrete mixture using real scale members are necessary but expensive to carry out. Reducing the specimen size leads to an increase of boundary effects that can result in a reduced spalling or absence of spalling. In this study, fire tests were carried out on unrestrained, single-sided exposed, cuboid shaped specimens (0.6 m x 0.6 m x 0.29 m) as well as unrestrained and steel ring restrained cylindrical specimens (Ø = 0.47 m, h = 0.29 m), which induce different boundary conditions. These fire tests were carried out on two ordinary concrete mixtures. The two mixtures differ only in the type of aggregates (quartz gravel and basalt grit) and were used to investigate the influence of the thermal expansion of the aggregate on the spalling behaviour of the concrete. The results show a significant increase of the spalling depth due to the restrained thermal expansion achieved by the applied steel rings. Additionally, the type of aggregate has a direct influence on the spalling behaviour of a concrete mixture. The reduction of the boundary effects by the steel rings recreate the test conditions in the centre of a large concrete member. Thus, this type of specimen is suitable to determine the susceptibility to spalling of a material (screening-tests) as preliminary investigations to full scale fire tests. KW - Spalling KW - Concrete KW - Fire test KW - Restraint KW - Screening test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593350 DO - https://doi.org/10.1617/s11527-023-02274-x VL - 57 SP - 1 EP - 14 PB - Springer AN - OPUS4-59335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - Influences of Surface Properties on the Reflection Intensity - Towards in Situ Monitoring During Early Age Hydration of CEM I N2 - Interlayer bonding in 3D concrete printing is influenced by the hydration progress and surface moisture of the previously printed layer. For effective quality control, continuous in situ monitoring of interlayer surface properties is required. This study investigated reflection intensity as a method for in situ measurements during the hydration of CEM I mixtures with varying retarder contents. Additional factors influencing the reflection intensity are also examined. Two laser line scanners with different wavelengths were used to track hydration over 72 h. Vicat tests and isothermal calorimetry served as reference methods. Across all the mixtures, the reflection intensity exhibited a repeatable pattern with five different stages. A sharp increase in intensity during the third stage was consistent with the acceleration period of hydration. These findings suggest that reflection intensity measurements could serve as a promising tool for evaluating interlayer bonding in 3D concrete printing. KW - In situ hydration monitoring KW - Cement KW - Optical methods KW - Reflection intensity KW - Additive manufacturing KW - Isothermal calorimetry PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653430 DO - https://doi.org/10.1007/s10921-025-01326-2 SN - 1573-4862 VL - 45 IS - 1 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-65343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Long, Lijia A1 - Anh Mai, Q. A1 - Morato, P. G. A1 - Dalsgaard Sorensen, J. A1 - Thöns, Sebastian T1 - Information value-based optimization of structural and environmental monitoring for offshore wind turbines support structures N2 - The use of load and structural performance measurement information is vital for efficient structural integrity management and for the cost of energy production with Offshore Wind Turbines (OWTs). OWTs are dynamically sensitive structures subject to an interaction with a control unit exposed to repeated cyclic wind and wave loads causing deterioration and fatigue. This study focuses on the quantification of the value of structural and environmental information on the integrity management of OWT structures, with the focus on fatigue of welded joints. By utilizing decision analysis, structural reliability methods, measurement data, as well as the cost-benefit models, a Value of Information (VoI) analysis can be performed to quantify the most beneficial measurement strategy. The VoI assessment is demonstrated for the integrity management of a butt welded joint of a monopile support structure for a 3 MW OWT with a hub height of approximately 71m. The conditional value of three-year measured oceanographic information and one-year strain monitoring information is quantified posteriori in conjunction with an inspection and repair planning. This paper provides insights on how much benefits can be achieved through structural and environmental information, with practical relevance on reliability-based maintenance of OWT structures. KW - Structural health monitoring KW - Offshore wind turbine KW - Monopile support structure KW - Value of information KW - Weld fatigue KW - Decision tree KW - Dynamic Bayesian Network PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514098 DO - https://doi.org/10.1016/j.renene.2020.06.038 VL - 10 IS - 159 SP - 1036 EP - 1046 PB - Elsevier Ltd. AN - OPUS4-51409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosenbusch, Sjard Mathis A1 - Diercks, Philipp A1 - Kindrachuk, Vitaliy A1 - Unger, Jörg F. T1 - Integrating custom constitutive models into FEniCSx: A versatile approach and case studies N2 - The development and integration of user-defined constitutive relationships into finite element (FE) tools using standardized interfaces play a pivotal role in advancing the capabilities of FE solvers for structural mechanics applications. While commercial FE solvers like Abaqus and Ansys have designed their interfaces to provide custom stresses, tangents, and updated history variables, the open-source solver FEniCSx remains efficient only when the constitutive update has an analytical representation. This restricts the application of FEniCSx for non-linear structural mechanics. Since FEniCSx has become a powerful and popular open-source tool for solving partial differential equations, particularly due to its automatic computation of Hessians, we aim to develop a generalized interface to enhance its capability for constitutive modeling. This approach will address complex constitutive equations that require iterative solutions at the quadrature point level. Specific implementation challenges, such as using return-mapping procedures, can then be managed commonly. The provided interface for custom constitutive models offers a versatile way to implement them in various languages, including C++, Python, Rust, and Fortran. Finally, with UMATs for viscoplastic models as an example, we demonstrate how existing user subroutines can be incorporated into the interface and utilized within the FEniCSx framework. KW - Finite element method KW - Constitutive models KW - FEniCSx KW - UMAT KW - Rust KW - Python KW - C++ PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630439 DO - https://doi.org/10.1016/j.advengsoft.2025.103922 SN - 0965-9978 VL - 206 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-63043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Z. A1 - Becker, S. A1 - Leinitz, Sarah A1 - Schmidt, Wolfram A1 - von Klitzing, R. A1 - Stephan, D. T1 - Interaction of Different Charged Polymers with Potassium Ions and Their Effect on the Yield Stress of Highly Concentrated Glass Bead Suspensions N2 - The interaction of different charged polymers, namely anionic polycarboxylate superplasticizer (PCE) and neutral polyethylene glycol (PEG) with potassium ions, and their effect on the yield stress of highly concentrated glass bead suspension (GBS), were studied under different concentrations of potassium ions ([K+]). It was found that, compared to the neutral PEG, the negatively charged PCE can be adsorbed on glass beads (GB), and then decreases the yield stress of GBS. The increasing concentration of free polymer in the interstitial liquid phase with the increased polymer dosage leads to the higher yield stress of GBS, which may be caused by the higher Depletion force. In addition, this effect is also related to the charge density of the polymer and the [K+] in the solution. Along with the increase in [K+], the yield stress of GBS increases significantly with the addition of PCE, but this cannot be observed with PEG, which indicates that potassium ions can interact with negatively charged PCE instead of the neutral PEG. At last, the interparticle Forces between two single GB with adsorbed PCE in solutions containing [K+] and PCE were measured by colloidal probe atomic force microscopy to better understand the interaction of the charged polymer with counterions. KW - Yield stress KW - Free polymer KW - Charge density KW - Depletion force KW - Potassium ions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506015 DO - https://doi.org/10.3390/ma13071490 SN - 1996-1944 VL - 13 IS - 7 SP - 1490, 1 EP - 1490, 16 PB - MDPI AN - OPUS4-50601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Wachtendorf, Volker A1 - Fengler, Petra A1 - Altmann, Korinna T1 - Interlaboratory Comparison Reveals State of the Art in Microplastic Detection and Quantification Methods N2 - In this study, we investigate the current accuracy of widely used microplastic (MP) detection methods through an interlaboratory comparison (ILC) involving ISO-approved techniques. The ILC was organized under the prestandardization platform of VAMAS (Versailles Project on Advanced Materials and Standards) and gathered a large number (84) of analytical laboratories across the globe. The aim of this ILC was (i) to test and to compare two thermo-analytical and three spectroscopical methods with respect to their suitability to identify and quantify microplastics in a water-soluble matrix and (ii) to test the suitability of the microplastic test materials to be used in ILCs. Two reference materials (RMs), polyethylene terephthalate (PET) and polyethylene (PE) as powders with rough size ranges between 10 and 200 μm, were used to press tablets for the ILC. The following parameters had to be assessed: polymer identity, mass fraction, particle number concentration, and particle size distribution. The reproducibility, SR, in thermo-analytical experiments ranged from 62%−117% (for PE) and 45.9%−62% (for PET). In spectroscopical experiments, the SR varied between 121% and 129% (for PE) and 64% and 70% (for PET). Tablet dissolution turned out to be a very challenging step and should be optimized. Based on the knowledge gained, development of guidance for improved tablet filtration is in progress. Further, in this study, we discuss the main sources of uncertainties that need to be considered and minimized for preparation of standardized protocols for future measurements with higher accuracy. KW - Microplastics KW - Interlaboratory comparison KW - PlasticsFatE KW - PET KW - PE KW - Reference materials KW - VAMAS KW - Thermo-analytical methods KW - Spectroscopical methods PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630462 DO - https://doi.org/10.1021/acs.analchem.4c05403 SN - 1520-6882 VL - 97 SP - 8719 EP - 8728 PB - ACS Publications AN - OPUS4-63046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haist, M. A1 - Link, J. A1 - Nicia, D. A1 - Leinitz, Sarah A1 - Baumert, C. A1 - von Bronk, T. A1 - Cotardo, D. A1 - Eslami Pirharati, M. A1 - Fataei, S. A1 - Garrecht, H. A1 - Gehlen, C. A1 - Hauschildt, I. A1 - Ivanova, I. A1 - Jesinghausen, S. A1 - Klein, C. A1 - Krauss, H.-W. A1 - Lohaus, L. A1 - Lowke, D. A1 - Mazanec, O. A1 - Pawelczyk, S. A1 - Pott, U. A1 - Radebe, N. W. A1 - Riedmiller, J. J. A1 - Schmid, H.-J. A1 - Schmidt, Wolfram A1 - Secrieru, E. A1 - Stephan, D. A1 - Thiedeitz, M. A1 - Wilhelm, M. A1 - Mechtcherine, V. T1 - Interlaboratory study on rheological properties of cement pastes and reference substances: comparability of measurements performed with different rheometers and measurement geometries N2 - This paper presents the results of an interlaboratory study of the rheological properties of cement paste and ultrasound gel as reference substance. The goal was to quantify the comparability and reproducibility of measurements of the Bingham parameters yield stress and plastic viscosity when measured on one specific paste composition and one particular ultrasound gel in different laboratories using different rheometers and measurement geometries. The procedures for both in preparing the cement paste and carrying out the rheological measurements on cement paste and ultrasound gel were carefully defined for all of the study’s participants. Different conversion schemes for comparing the results obtained with the different measurement setups are presented here and critically discussed. The procedure proposed in this paper ensured a reasonable comparability of the results with a coefficient of variation for the yield stress of 27% and for the plastic viscosity of 24%, despite the individual measurement series’ having been performed in different labs with different rheometers and measurement geometries. KW - Rheometry KW - Rheology KW - Interlaboratory test KW - Test setup KW - Testing procedure KW - Cement paste KW - Ultrasound gel PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511220 DO - https://doi.org/10.1617/s11527-020-01477-w SN - 1871-6873 VL - 53 IS - 4 SP - 92 PB - Rilem AN - OPUS4-51122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - Investigating the changing dynamics of processing, temperature-based mechanics, and flame retardancy in the transfer of ammonium polyphosphate/inorganic silicate flame retardants from epoxy resins to glass fiber composites N2 - Although numerous investigations study the improvement of flame retardancy of epoxy resins using additives, maintaining the flame retardant (FRs) modes of action present in the resins upon transfer to composites is challenging. In this study, ammonium polyphosphate (APP) and inorganic silicate (InSi) are loaded at 10%, 30%, and 50% by weight, in a diglycidyl ether of bisphenol A (DGEBA) resin cured with dicyandiamide and transferred to bidirectional (BD) glass fiber (GF) composites. Although a 50% loading of the FRs impacts the curing kinetics of the resin system, the effect on the glass transition temperature of the resin system remains negligible compared to reactive FRs in the state of the art integrated into the resin's chemical structure. Increasing the FR content improved the heat release characteristics in both the resins and composites. However, the charring mode of action is completely suppressed in the formulation with 10% APP + InSi. A 30% concentration of the FRs restored the charring action in the composite and the GFs provide increased protective layer action upon transfer to the composites. This study highlights the importance of accounting for the changing dynamics related to processing and flame retardancy upon transferring FRs from resins to composites. KW - Composites KW - Flame retardance KW - Resins KW - Synthesis and processing techniques PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610484 DO - https://doi.org/10.1002/app.55988 SN - 1097-4628 VL - 141 IS - 39 SP - 1 EP - 18 PB - Wiley CY - New York, NY AN - OPUS4-61048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munsch, Sarah Mandy A1 - Schmidt, Wolfram A1 - Lorenzoni, Renata A1 - Telong, Melissa A1 - Grobla, Lili A1 - Lauinger, Robert A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker‑reduced cementitious binders by 1H NMR relaxometry N2 - In this paper, we demonstrate the value of 1 H NMR relaxometry for studying the hydration of clinker-reduced, climate-friendly cementitious binders. Our study includes white cement (WC), ordinary Portland cement (OPC), and samples incorporating reactive agro-waste based ashes and non-reactive biochars as supplementary cementitous materials (SCM). NMR measurements were performed over a period of up to 120 h during hydration with an echo time of 50 μ s and a relatively large sample size of 20 mL. The results were compared to heat flow calorimetry (HFC) data, and a detailed comparison with literature data was performed for pure OPC and WC. The results show that time-resolved NMR measurements, especially the analysis of individual NMR signal components assigned to defined 1 H reservoirs, are effective for studying hydration processes. They offer insights into the evolution of the microstrucure and specific chemical phases. NMR provides valuable information and serves as a good complement to HFC. The comparison with data obtained with shorter echo times (40 μs or around 15–45 μs with solid echo sequence) on much smaller samples showed almost identical developments with respect to the T2 distributions. For the SCM samples, NMR results indicated partially accelerated hydration processes compared to classical OPC hydration. One SCM sample acted as a highly reactive pozzolan, showing a similar hydration process to OPC with the strongest effect observed when superplasticizer was added. Adding biochar delayed C-S-H gel pore formation but significantly increased capillary pores and even free water, likely due to the sponge-like structure. KW - Nuclear magnetic resonance relaxometry KW - Heat flow calorimetry KW - Cement KW - Hydration KW - Clinker reduction KW - Carbon emission KW - Kinetics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630284 DO - https://doi.org/10.1617/s11527-025-02632-x SN - 1871-6873 VL - 58 IS - 137 SP - 1 EP - 23 PB - Springer Nature AN - OPUS4-63028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Müller, Thoralf A1 - Mietz, Jürgen A1 - Burkert, Andreas T1 - Investigation of the influence of iron‐containing abrasives on the corrosion behaviour of the aluminium alloy AlSi1.2Mg0.4 N2 - The corrosion resistance of aluminium surfaces is closely linked to the surfacecstate after a grinding process. For years, iron‐containing abrasive materials were suspected to lead to increased corrosion susceptibility after processing of aluminium surfaces. To prove a possible correlation between the iron content of an abrasive and the corrosion behaviour of aluminium components, scientific investigations and experimentally practical corrosion tests are necessary. For the current investigation, specimens of a technical Al‐Si alloy from the same batch were used. The test specimens were mechanically ground with various resin‐bonded model abrasives containing different iron contents. The performed corrosion tests did not reveal a negative influence of the different iron‐containing abrasives on the corrosion behaviour of the Al–Si alloy. However, the most sensitive measuring method (electrochemical noise) showed differences in the surface activity depending on the type of abrasive. KW - Aluminium KW - Corrosion KW - Corrosion testing KW - Grinding PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506762 DO - https://doi.org/10.1002/maco.202011657 SN - 0947-5117 SN - 1521-4176 VL - 71 IS - 10 SP - 1667 EP - 1679 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwarz, W. A1 - Wilsch, Gerd A1 - Katsumi, N. A1 - Ebell, Gino A1 - Völker, Tobias T1 - Ion distribution in concrete overlay, mapped by laser induced breakdown spectroscopy (LIBS), modified by an embedded zinc anode N2 - Galvanic corrosion protection by embedded zinc anodes is an accepted technique for the corrosion protection of reinforcing steel in concrete. Galvanic currents flow between the zinc anode and the steel reinforcement due to the potential difference that is in the range of a few hundred mV. The ion distribution was studied on two steel reinforced concrete specimens admixed with 3 wt.% chloride/wt. cement and galvanically protected by a surface applied EZ-anode. On both specimens, a zinc anode was embedded and glued to the concrete surface by a geo-polymer-based chloride-free binder. At one specimen, the EZ-anode was operated for 2,5 years, the EZ-anode at the other specimen was not electrically connected to the reinforcement, this specimen serves as a reference. Both specimens have been stored under identical conditions. The ion distribution between the anode (EZ-ANODE) and cathode (steel reinforcement) was studied by laser-induced breakdown spectroscopy (LIBS) after 7 months, 12 months, and 2,5 years. Results of the LIBS studies on the specimen with activated EZ-anode after 7 months, 12 months, and 2,5 years and of the reference specimen after 2,5 years are reported. Results show that diffusion of ions contributes to the changes in the ion distribution but migration, especially of chlorides towards the EZ-anode is significant despite the weak electric field – several hundred millivolts - generated by the galvanic current. Results show that chloride ions accumulate near the zinc-anode as in water-insoluble zinc-hydroxy chlorides - Simonkollite. T2 - ICCRRR 2022 CY - Capetown, South Africa KW - Corrosion KW - LIBS KW - Zinc KW - Anode PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560576 DO - https://doi.org/10.1051/matecconf/202236404023 SN - 2261-236X VL - 364 SP - 1 EP - 7 PB - EDP Sciences CY - Les Ulis AN - OPUS4-56057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chan, Yin Yam A1 - Schartel, Bernhard T1 - It Takes Two to Tango: Synergistic Expandable Graphite–Phosphorus Flame Retardant Combinations in Polyurethane Foams N2 - Due to the high flammability and smoke toxicity of polyurethane foams (PUFs) during burning, distinct efficient combinations of flame retardants are demanded to improve the fire safety of PUFs in practical applications. This feature article focuses on one of the most impressive halogen-free combinations in PUFs: expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs mainly superimposes the two modes of action, charring and maintaining a thermally insulating residue morphology, to bring effective flame retardancy to PUFs. Specific interactions between EG and P-FRs, including the agglutination of the fire residue consisting of expanded-graphite worms, yields an outstanding synergistic effect, making this approach the latest champion to fulfill the demanding requirements for flame-retarded PUFs. Current and future topics such as the increasing use of renewable feedstock are also discussed in this article. KW - Synergy KW - Phosphorus-containing flame retardant KW - Expandable graphite KW - Polyurethane foams PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551958 DO - https://doi.org/10.3390/polym14132562 SN - 2073-4360 VL - 14 IS - 13 SP - 2562 PB - MDPI AN - OPUS4-55195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balscheit, Hagen A1 - Geißler, Peter A1 - Cuéllar, Pablo A1 - Basedau, Frank A1 - Baeßler, Matthias T1 - Large-scale field tests on plastic pile tip failure upon monopile installation N2 - Large-diameter monopiles are the most common foundation structures for offshore wind turbines. One relevant failure mode during installation is plastic failure of the pile tip which may increase progressively during further driving (pile tip buckling; extrusion buckling). This paper presents the details and results of a large-scale field-test campaign with dynamic pile installation for the validation and calibration of different numerical approaches concerning pile-tip buckling phenomena. The phenomenology of observed pile-tip failures is here described in detail and a first quantitative approach is evaluated based on the field-test data. As the number of new projects continues to grow and the necessity to construct wind farms in challenging terrain increases, such field data-sets will become increasingly relevant. KW - Monopile KW - Offshore Windenergy KW - Pfahlfußbeulen KW - Pile Tip Buckling KW - Reference Tests PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611651 DO - https://doi.org/10.1016/j.oceaneng.2024.119322 VL - 313 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-61165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seher, Julia A1 - Rübner, Katrin A1 - Müller, Constanze A1 - Pniok, N. A1 - Dreisow, B. T1 - Leichte Gesteinskörnungen hergestellt aus Bau- und Abbruchabfällen – Applikation in der Denkmalpflege N2 - Im Rahmen des BMBF-geförderten Forschungsprojekts ReMin – REALight werden in einem Projektteam aus Industriepartnern und Forschungseinrichtungen unter Koordination der Bauhaus-Universität Weimar leichte Gesteinskörnungen aus Bau- und Abbruchabfällen und industriellen Nebenprodukten auf thermischem Weg hergestellt. Die Aufgabe der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, diese im Drehrohrofen erzeugten Blähgranulate für gebundene Anwendungen in Beton und Mörtel umfassend zu charakterisieren. Gemeinsam mit der Opus Denkmalpflege GmbH wird die Applikation feiner, gebrochener Blähgranulate in leichten Steinergänzungsmörteln für die Restaurierung von Sandsteinobjekten untersucht. Hierzu wird ein zweischichtiges Mörtelsystem bestehend aus einem Füll- und einem Deckmörtel entwickelt. Erste Ergebnisse der Rezepturentwicklung verschiedener kalkhaltiger Leichtmörtel mit gebrochenen Blähgranulaten werden vorgestellt. Die neuen Leichtmörtel sind hinsichtlich der entwickelten Druckfestigkeit gleichwertig gegenüber herkömmlichen Restauriermörteln. T2 - 21. Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Baustoffrecycling KW - Mauerwerkbruch KW - Leichte Gesteinskörnungen KW - Denkmalpflege KW - Restauriermörtel KW - Steinergänzungsmassen PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590685 DO - https://doi.org/10.1002/cepa.2839 SN - 2509-7075 VL - 6 SP - 861 EP - 866 PB - Ernst & Sohn GmbH AN - OPUS4-59068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tabaka, Weronika A1 - Schartel, Bernhard T1 - Less is More: Optimised Fire Performance in Glass Fibre-reinforced Polybutylene Terephthalate Laminates with Concentrated Flame Retardant Top Layer N2 - To achieve optimum fire performance while maintaining mechanical integrity, flame retardants (FR) were strategically concentrated in the surface layer of a two-layer glass fibre-reinforced polybutylene terephthalate (PBT) laminate structure. Three potentially synergistic FR systems were selected to improve the fire performance of glass fibre-reinforced PBT: boehmite (AlOOH) with melamine polyzinc phosphate (MPZnP), aluminium diethyl phosphinates (AlPi) with melamine cyanurate (MC), and expandable graphite (EG) with melamine polyphosphate (MPP). Limited Oxygen Index (LOI) and UL-94 testing highlighted the influence of laminate architecture on flammability. The cone calorimeter results showed that increasing the FR concentration in the top layer significantly reduced both the peak heat release rate (PHRR) and the maximum average rate of heat emission (MARHE), with improvements depending on the specific FR system used. The laminate L-PBT/GF/AlOOH/MPZnP with a 2:2 thickness ratio showed outstanding performance, achieving a 45 % reduction in MARHE compared to composites with uniform FR distribution. This result showcases the superior thermal barrier properties and synergistic behaviour of AlOOH and MPZnP. The fire performance of laminates containing AlPi and MC was strongly influenced by the distribution and concentration of AlPi/MC. The EG/MPP system was found to be highly effective, forming a protective intumescent layer that significantly reduced both HRR and MARHE, demonstrating the effectiveness of strategically concentrating FR in the top layer. KW - Glass fibres KW - PBT KW - Flame retardants KW - Composites KW - Laminates KW - Fire behaviour KW - Flammability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626381 DO - https://doi.org/10.1016/j.jcomc.2025.100577 SN - 2666-6820 VL - 16 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-62638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cunningham, Patrick A1 - Wang, L. A1 - Kane, S. A1 - Kim, A. A1 - Jenkins, B. M. A1 - Miller, S. A. T1 - Lifecycle implications and mechanical properties of carbonated biomass ashes as carbon-storing supplementary cementitious materials N2 - Methods to sequester and store atmospheric CO2 are critical to combat climate change. Alkaline-rich bioashes are potential carbon fixing materials. This work investigates potential co-benefits from mineralizing carbon in biomass ashes and partially replacing high embodied greenhouse gas (GHG) Portland cement (PC) in cement-based materials with these ashes. Specifically, rice hull ash (RHA), wheat straw ash (WSA), and sugarcane bagasse ash (SBA) were treated to mineralize carbon, and their experimental carbon content was compared to modeled potential carbonation. To understand changes in the cement-based storage materials, mortars made with CO2-treated WSA and RHA were experimentally compared to PC-only mortars and mortars made with ashes without prior CO2 treatment. Life cycle assessment methodology was applied to understand potential reductions in GHG emissions. The modeled carbonation was ∼18 g-CO2/kg-RHA and ∼180 g-CO2/kg-WSA. Ashes oxidized at 500 °C had the largest measured carbon content (5.4 g-carbon/kg-RHA and 35.3 g-carbon/kg-WSA). This carbon appeared to be predominantly residual from the biomass. Isothermal calorimetry showed RHA-PC pastes had similar heat of hydration to PC-pastes, while WSA-PC pastes exhibited an early (at ∼1.5 min) endothermic dip. Mortars with 5 % and 15 % RHA replacement had 1–12 % higher compressive strength at 28 days than PC-only mortars, and milled WSA mortars with 5 % replacement had 3 % higher strength. A loss in strength was noted for the milled 15 % WSA, the CO2-treated 5 %, and the 15 % WSA mortars. Modeled reductions in GHG emissions from CO2-treated ashes were, however, marginal (<1 %) relative to the untreated ashes. KW - CO2 sequestration KW - CO2 storage KW - Biomass ash KW - Supplementary cementitious materials KW - Concrete PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626959 DO - https://doi.org/10.1016/j.biombioe.2025.107772 SN - 1873-2909 VL - 197 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-62695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vega Puga, E. A1 - Wachtendorf, Volker A1 - Kömmling, Anja A1 - Brendelberger, S. A1 - Jaunich, Matthias A1 - Sattler, C. T1 - Lifetime prediction and degradation assessment of FKM and FFKM O-rings under high temperature thermo-oxidative ageing N2 - To support the development of solar reactor technologies for hydrogen production, this study investigates the thermo-oxidative degradation mechanisms of fluorinated elastomers and predicts their lifetimes at high temperatures (200–300 ◦C) consistent with the application requirements. An accelerated ageing programme is conducted with FKM and FFKM O-rings and flat samples for up to 21 days. Optical microscopy is used to analyse the exposed seals’ morphological changes, while IR microscopy is utilised to investigate the underlying chemical degradation mechanisms of both elastomers. Findings suggest that FKM’s degradation arises from dehydrofluorination of the polymer, followed by chain scission and backbone cleavage as a result of the oxidation of newly formed C=C double bonds. FFKM’s degradation is primarily associated with chain scission, but there is also indication that post-curing processes may occur during material ageing. Furthermore, hardness, equilibrium compression set (CS), continuous compression stress relaxation (CSR) and leakage rate tests are used to evaluate changes in the mechanical properties and sealing performance of the elastomers. Equilibrium CS data is extrapolated using time-temperature shifts (TTS) and used to derive an end-of-life criterion of 75 % equilibrium CS, which correlates to leakage rates higher than a predetermined threshold. Service lifetime predictions of FKM and FFKM O-rings at several temperatures are performed and a seal operating temperature of 200 ◦C is suggested, which ensures reasonable O-ring replacement intervals of more than half a year in the solar reactor for both considered materials. KW - Fluoroelastomer KW - Perfluoroelastomer KW - Thermo-oxidative ageing KW - Lifetime prediction KW - Compression set PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630112 DO - https://doi.org/10.1016/j.polymertesting.2025.108820 SN - 1873-2348 VL - 147 SP - 1 EP - 17 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zorn, R. A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed Aejaz A1 - Malpass-Evans, R. A1 - McKeown, N. A1 - Tyagi, M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Low frequency vibrations and diffusion in disordered polymers bearing an intrinsic microporosity as revealed by neutron scattering N2 - The microscopic diffusion and the low frequency density of states (VDOS) of PIM-EATB(CH3) are investigated by inelastic and quasi-elastic neutron scattering where also the demethylated counterpart of PIM-EA-TB(H2) is considered. These intrinsic microporous polymers are characterized by large BET surface area values of several hundred m2/g and pore sizes between 0.5 and 2 nm. Detailed comparison is made to the archetype of polymers of intrinsic microporosity, PIM-1, and polynorbornenes also bearing a microporosity. Due to the wavelength of neutrons, the diffusion and vibrations can be addressed on microscopic length and time scales. From the inelastic neutron scattering experiments the low frequency density of states (VDOS) is estimated which shows excess contributions to the Debye-type VDOS known as Boson peak. It was found that the maximum frequency of the Boson peak decreases with increasing microporosity characterized by the BET surface area. However, besides the BET surface area, additional factors such as the backbone stiffness govern the maximum frequency of the Boson peak. Further the mean squared displacement related to microscopic motions was estimated from elastic fixed window scans. At temperatures above 175 K, the mean squared displacement PIM-EA-TB(CH3) is higher than that for the demethylated counterpart PIM-EA-TB(H2). The additional contribution found for PIM-EATB(CH3) is ascribed to the rotation of the methyl group in this polymer because the only difference between the two structures is that PIM-EA-TB(CH3) has methyl groups where PIM-EA-TB(H2) has none. A detailed comparison of the molecular dynamics is also made to that of PIM-1 and the microporous polynorbornene PTCNSi1. The manuscript focuses on the importance of vibrations and the localized molecular mobility characterized by the microscopic diffusion on the gas Transport in polymeric separation membranes. In the frame of the random gate model localized fluctuations can open or close bottlenecks between pores to enable the diffusion of gas molecules. KW - Polymer of intrisic microporosity KW - Neutron scattering KW - Boson peak KW - Methyl group rotation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538490 DO - https://doi.org/10.3390/cryst11121482 VL - 11 IS - 12 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-53849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hille, Falk A1 - Sowietzki, D. A1 - Makris, R. T1 - Luminescence-based early detection of fatigue cracks N2 - Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance. KW - Coating KW - Fatigue KW - Crack damage detection KW - Luminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510517 DO - https://doi.org/10.1016/j.matpr.2020.02.338 SN - 2214-7853 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-51051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Helmrich, M. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Lorelli, S. A1 - Morgenthal, G. T1 - Maintalbrücke Gemünden: Bauwerksmonitoring und -identifikation aus einem Guss T1 - Maintalbrücke Gemünden – Integrated structural health monitoring and UAS diagnostics N2 - Die Infrastruktursysteme der Industriestaaten erfordern heute und in Zukunft ein effizientes Management bei alternder Bausubstanz, steigenden Lasten und gleichbleibend hohem Sicherheitsniveau. Digitale Technologien bieten ein großes Potenzial zur Bewältigung der aktuellen und künftigen Herausforderungen im Infrastrukturmanagement. Im BMBF-geförderten Projekt Bewertung alternder Infrastrukturbauwerke mit digitalen Technologien (AISTEC) wird untersucht, wie unterschiedliche Technologien und deren Verknüpfung gewinnbringend eingesetzt werden können. Am Beispiel der Maintalbrücke Gemünden werden ein sensorbasiertes Bauwerksmonitoring, bildbasierte Inspektion mit durch Kameras ausgestatteten Drohnen (UAS) und die Verknüpfung digitaler Bauwerksmodelle umgesetzt. Die aufgenommenen Bilder dienen u. a. als Grundlage für spätere visuelle Anomaliedetektionen und eine 3D-Rekonstruktion, welche wiederum für die Kalibrierung und Aktualisierung digitaler Tragwerksmodelle genutzt werden. Kontinuierlich erfasste Sensordaten werden ebenfalls zur Kalibrierung und Aktualisierung der Tragwerksmodelle herangezogen. Diese Modelle werden als Grundlage für Anomaliedetektionen und perspektivisch zur Umsetzung von Konzepten der prädiktiven Instandhaltung verwendet. Belastungsfahrten und historische Daten dienen in diesem Beitrag der Validierung von kalibrierten Tragwerksmodellen. N2 - Infrastructure systems of industrialised countries today and in the future require efficient management with an ageing stock, increasing loads while simultaneously maintaining a high level of safety. Digital technologies offer great potential for the current and future challenges in infrastructure management. The BMBF-funded project AISTEC is investigating how the individual technologies and their interconnection can be used beneficially. With the Maintalbrücke in Gemünden as an exemplary application, sensor-based structural monitoring, image-based inspection using unmanned aircraft systems (UAS) equipped with cameras and the integration of digital structural models are being implemented. The recorded images serve, among others, as basis for subsequent anomaly detection and a 3D reconstruction, which in turn are used for updating digital structural models. Continuously recorded sensor data is used to update the parameters of the structural models, which in turn provide the basis for predictive maintenance. Load tests are used to validate the models. KW - Bauwerksüberwachung KW - Strukturmonitoring KW - Structural Health Monitoring KW - Modell-Update KW - UAS KW - Belastungstest KW - Structural system identification KW - Structural health monitoring KW - Model update KW - UAS KW - Load tests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554924 DO - https://doi.org/10.1002/bate.202100102 SN - 0932-8351 VL - 99 IS - 3 SP - 163 EP - 172 PB - Ernst & Sohn CY - Berlin AN - OPUS4-55492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schnell, Alexander A1 - Rübner, Katrin A1 - Seher, Julia A1 - Müller, Constanze A1 - Müller, Anette A1 - Liebezeit, Steffen A1 - Fenner, Jacob A1 - Martin, Falk A1 - Pniok, Nicole T1 - Manufacturing and Application of Lightweight Aggregates from Construction and Demolition Waste N2 - The objective of the REALight project is the development of a thermal process to produce lightweight aggregates in pilot scale and the implantation of a method to recover gypsum. Beside construction and demolition waste, various industrial by‐products are studied as raw materials. The raw materials have so far been unused or used in applications with lower quality requirements. To prove the performance of the lightweight aggregates, their technical properties are tested and their use in different applications is studied, e.g., for lightweight mortars as well as lightweight concretes. KW - Construction and demolition waste KW - Flue gas desulfurization gypsum KW - Industrial by-products KW - Infra-lightweight concrete KW - Lightweight aggregates PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604643 DO - https://doi.org/10.1002/cite.202300211 SN - 0009-286X VL - 96 IS - 7 SP - 969 EP - 975 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-60464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ginés-Palomares, J.-C. A1 - Fateri, M. A1 - Schubert, T. A1 - de Peindray d’Ambelle, L. A1 - Simon, Sebastian A1 - Gluth, Gregor A1 - Günster, Jens A1 - Zocca, Andrea T1 - Material aspects of sintering of EAC-1A lunar regolith simulant N2 - Future lunar exploration will be based on in-situ resource utilization (ISRU) techniques. The most abundant raw material on the Moon is lunar regolith, which, however, is very scarce on Earth, making the study of simulants a necessity. The objective of this study is to characterize and investigate the sintering behavior of EAC-1A lunar regolith simulant. The characterization of the simulant included the determination of the phase assemblage, characteristic temperatures determination and water content analysis. The results are discussed in the context of sintering experiments of EAC-1A simulant, which showed that the material can be sintered to a relative density close to 90%, but only within a very narrow range of temperatures (20–30 °C). Sintering experiments were performed for sieved and unsieved, as well as for dried and non-dried specimens of EAC-1A. In addition, an analysis of the densification and mechanical properties of the sintered specimens was done. The sintering experiments at different temperatures showed that the finest fraction of sieved simulant can reach a higher maximum sintering temperature, and consequently a higher densification and biaxial strength. The non-dried powder exhibited higher densification and biaxial strength after sintering compared to the dried specimen. This difference was explained with a higher green density of the non-dried powder during pressing, rather than due to an actual influence on the sintering mechanism. Nevertheless, drying the powder prior to sintering is important to avoid the overestimation of the strength of specimens to be fabricated on the Moon. KW - Lunar regolith KW - Ceramics KW - Microstructure KW - Sintering KW - Softening temperature PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592668 DO - https://doi.org/10.1038/s41598-023-50391-y SN - 2045-2322 VL - 13 SP - 1 EP - 14 PB - Springer Nature AN - OPUS4-59266 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Brinkmann, M. T1 - Material behaviour of unstabilised earth block masonry and its components under compression at varying relative humidity N2 - block and mortar types is analysed with particular regard to the influence of varying relative humidity. The uniaxial compressive strength and deformation characteristics of unstabilised earth blocks and mortars as well as of unstabilised earth block masonry are studied in detail and compared to conventional masonry to evaluate whether the structural design can be made accordingly. An increase of 30 % points in relative humidity leads to a reduction of the masonry´s compressive strength between 33 % and 35 % whereas the Young´s modulus is reduced by 24–29 %. However, the ratio between the Young´s modulus and the characteristic compressive strength of earth block masonry ranges between E33/fk = 283–583 but is largely independent of the relative humidity. The results show that the mechanical properties of the investigated unstabilised earth block masonry are sufficient for load-bearing structures, yielding a masonry compressive strength between 2.3 MPa and 3.7 MPa throughout the range of moisture contents investigated. In general, the design concept of conventional masonry can be adapted for unstabilised earth masonry provided that the rather low Young´s modulus as well as the moisture dependence of both, compressive strength and Young´s modulus, are sufficiently taken into account. KW - Compressive strength KW - Earth block masonry KW - Compression tests KW - Stress-strain relation KW - Relative humidity KW - Moisture content PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562417 DO - https://doi.org/10.1016/j.cscm.2022.e01663 SN - 2214-5095 VL - 17 SP - 1 EP - 15 PB - Elsevier B.V. CY - Netherlands AN - OPUS4-56241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, Renata A1 - Fritsch, Tobias A1 - Kruschwitz, Sabine A1 - Bruno, Giovanni A1 - Schmidt, Wolfram T1 - Mechanical analysis of cement-biochar composites using in-situ X-ray microtomography and digital volume correlation N2 - This study addresses biochar as a potential carbon-sequestering filler in cement and examines its effect on mechanical properties using X-ray computed tomography (XCT) and digital volume correlation (DVC). DVC was reliably used to measure global displacement and has proven to be an effective method for correcting displacement data obtained from mechanical tests conducted without traditional instrumentation, such as extensometer. This made it possible to measure strain and Young’s modulus accurately. The results demonstrate that while 5 vol% biochar replacement had minimal effect on mechanical properties, a 25 vol% biochar replacement caused a 35 % reduction in Young’s modulus and 40 % reduction in the ultimate compressive strength. Additionally, DVC detected strain concentrations and predicted material failure locations even when cracks could not be quantified using XCT alone. Moreover, the study reveals that biochar particles, due to their sharp geometry, increase internal shear strain during uniaxial compression, unlike round phases such as pores. KW - Cementitious materials KW - Biochar KW - Mechanical proprieties KW - In-situ X-ray microtomography KW - Digital volume correlation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638065 DO - https://doi.org/10.1016/j.conbuildmat.2025.142511 SN - 1879-0526 VL - 490 PB - Elsevier Ltd. AN - OPUS4-63806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mechtcherine, Viktor A1 - Muthukrishnan, Shravan A1 - Robens-Radermacher, Annika A1 - Wolfs, Rob A1 - Versteege, Jelle A1 - Menna, Costantino A1 - Ozturk, Onur A1 - Ozyurt, Nilufer A1 - Roupec, Josef A1 - Richter, Christiane A1 - Jungwirth, Jörg A1 - Miranda, Luiza A1 - Ammann, Rebecca A1 - Caron, Jean‑François A1 - de Bono, Victor A1 - Monte, Renate A1 - Navarrete, Iván A1 - Eugenin, Claudia A1 - Lombois‑Burger, Hélène A1 - Baz, Bilal A1 - Sinka, Maris A1 - Sapata, Alise A1 - Harbouz, Ilhame A1 - Zhang, Yamei A1 - Jia, Zijian A1 - Kruger, Jacques A1 - Mostert, Jean‑Pierre A1 - Štefančič, Mateja A1 - Hanžič, Lucija A1 - Kaci, Abdelhak A1 - Rahal, Said A1 - Santhanam, Manu A1 - Bhattacherjee, Shantanu A1 - Snguanyat, Chalermwut A1 - Arunothayan, Arun A1 - Zhao, Zengfeng A1 - Mai, Inka A1 - Rasehorn, Inken Jette A1 - Böhler, David A1 - Freund, Niklas A1 - Lowke, Dirk A1 - Neef, Tobias A1 - Taubert, Markus A1 - Auer, Daniel A1 - Hechtl, C. Maximilian A1 - Dahlenburg, Maximilian A1 - Esposito, Laura A1 - Buswell, Richard A1 - Kolawole, John A1 - Isa, Muhammad Nura A1 - Liu, Xingzi A1 - Wang, Zhendi A1 - Subramaniam, Kolluru A1 - Bos, Freek T1 - Mechanical properties of 3D printed concrete: a RILEM 304-ADC interlaboratory study – compressive strength and modulus of elasticity N2 - Traditional construction techniques, such as in-situ casting and pre-cast concrete methods, have well-established testing protocols for assessing compressive strength and modulus of elasticity, including specific procedures for sample preparation and curing. In contrast, 3D concrete printing currently lacks standardized testing protocols, potentially contributing to the inconsistent results reported in previous studies. To address this issue, RILEM TC 304-ADC initiated a comprehensive interlaboratory study on the mechanical properties of 3D printed concrete. This study involves 30 laboratories worldwide, contributing 34 sets of data, with some laboratories testing more than one mix design. The compressive strength and modulus of elasticity were determined under three distinct conditions: Default, where each laboratory printed according to their standard procedure followed by water bath curing; Deviation 1, which involved creating a cold joint by increasing the time interval between printing layers; and Deviation 2, where the standard printing process was used, but the specimens were cured under conditions different from water bath. Some tests were conducted at two different scales based on specimen size—“mortar-scale” and “concrete-scale”—to investigate the size effect on compressive strength. Since the mix design remained identical for both scales, the only variable was the specimen size. This paper reports on the findings from the interlaboratory study, followed by a detailed investigation into the influencing parameters such as extraction location, cold joints, number of interlayers, and curing conditions on the mechanical properties of the printed concrete. As this study includes results from laboratories worldwide, its contribution to the development of relevant standardized testing protocols is critical. KW - Additive manufacturing KW - Digital fabrication KW - Hardened concrete KW - Compressive strength KW - Young's modulus PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634672 DO - https://doi.org/10.1617/s11527-025-02688-9 SN - 1871-6873 VL - 58 IS - 5 SP - 1 EP - 30 PB - Springer Nature AN - OPUS4-63467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bos, Freek A1 - Menna, Constantino A1 - Robens-Radermacher, Annika A1 - Wolfs, Rob A1 - Roussel, Nicolas A1 - Lombois-Burger, Hélène A1 - Baz, Bilal A1 - Weger, Daniel A1 - Nematollahi, Behzad A1 - Santhanam, Manu A1 - Zhang, Yamei A1 - Bhattacherjee, Shantanu A1 - Jia, Zijian A1 - Chen, Yu A1 - Mechtcherine, Viktor T1 - Mechanical properties of 3D printed concrete: a RILEM TC 304-ADC interlaboratory study — approach and main results N2 - To show compliance to structural engineering codes and implement quality control measures, it is critical to obtain reliable mechanical properties of the materials in question. For conventional cast and precast concrete, the experimental procedures and relationships between mechanical properties, the material composition, and the production methods are globally known, but for 3D concrete printing (3DCP), these relations have not yet been established. Previous studies have shown little consistency in results, and the underlying experimental methods have not been established broadly. There is an urgent need to address these issues as the application of 3DCP in practice projects is growing rapidly. Therefore, RILEM TC 304-ADC: Assessment of Additively Manufactured Concrete Materials and Structures has set up a large interlaboratory study into the mechanical properties of 3D printed concrete. This paper presents key elements of the experimental approach detailed in the Study Plan and the supporting considerations. Furthermore, it reports on the response, consisting of 34 contributions from 30 laboratories, detailing global coverage, properties of the applied mixture designs and characteristics of the printing facilities that have been used. Subsequently, some fundamental results from compression, flexural, and E-modulus testing are presented and—considering cast specimens as a reference—discussed. On average, a reduction in strength was found in compression and E-modulus (all tested orientations). For flexure, on the other hand, an increase was found in two testing orientations, while a decrease was observed in the third orientation. Importantly, even though the applied experimental methods were found to be reasonably appropriate to obtain the required data, the differences found between individual contributions are significant and sometimes non-consistent, suggesting that testing on specific material-facility combinations is necessary to reliably determine the mechanical properties of objects produced from them. Furthermore, a theoretical framework needs to be developed to further explain the variations that were observed. Extensive analyses of all acquired data are out of the scope of this contribution, but presented in two associated papers, whereas a third presents the data management approach used to process the approximately 5,000 test results. KW - 3D printed concrete KW - 3DCP KW - Mechanical properties KW - Interlaboratory study PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634631 DO - https://doi.org/10.1617/s11527-025-02686-x VL - 58 IS - 5 SP - 1 EP - 29 PB - Springer Nature AN - OPUS4-63463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wolfs, Rob A1 - Versteegen, Jelle A1 - Santhanam, Manu A1 - Bhattacherjee, Shantanu A1 - Bos, Freek A1 - Robens-Radermacher, Annika A1 - Muthukrishnan, Shravan A1 - Menna, Costantino A1 - Ozturk, Onur A1 - Ozyurt, Nilufer A1 - Roupec, Josef A1 - Richter, Christiane A1 - Jungwirth, Jörg A1 - Miranda, Luiza A1 - Ammann, Rebecca A1 - Caron, Jean-François A1 - de Bono, Victor A1 - Monte, Renate A1 - Navarrete, Iván A1 - Eugenin, Claudia A1 - Lombois‑Burger, Hélène A1 - Baz, Bilal A1 - Sinka, Maris A1 - Sapata, Alise A1 - Harbouz, Ilhame A1 - Zhang, Yamei A1 - Jia, Zijian A1 - Kruger, Jacques A1 - Mostert, Jean‑Pierre A1 - Šter, Katarina A1 - Šajna, Aljoša A1 - Kaci, Abdelhak A1 - Rahal, Said A1 - Snguanyat, Chalermwut A1 - Arunothayan, Arun A1 - Zhao, Zengfeng A1 - Mai, Inka A1 - Rasehorn, Inken Jette A1 - Böhler, David A1 - Freund, Niklas A1 - Lowke, Dirk A1 - Neef, Tobias A1 - Taubert, Markus A1 - Auer, Daniel A1 - Hechtl, C. Maximilian A1 - Dahlenburg, Maximilian A1 - Esposito, Laura A1 - Buswell, Richard A1 - Kolawole, John A1 - Isa, Muhammad Nura A1 - Liu, Xingzi A1 - Wang, Zhendi A1 - Subramaniam, Kolluru A1 - Mechtcherine, Viktor T1 - Mechanical properties of 3D printed concrete: a RILEM TC 304-ADC interlaboratory study — flexural and tensile strength N2 - This paper discusses the flexural and tensile strength properties of 3D printed concrete, based on the results of a RILEM TC 304-ADC interlaboratory study on mechanical properties. These properties are determined using different testing techniques, including 3- and 4-point flexural tests, splitting tests, and uniaxial tension tests, on specimens extracted from large 3D printed elements in accordance with a prescribed study plan. The relationship between compressive and flexural or tensile strengths, cast or printed samples, different types of tests, and different loading orientations, are analysed to understand the influence of 3D printing. As expected, the strength can reduce significantly when the main tensile stress is acting perpendicular to the interface between layers. The role of deviations from the standard study procedure, in terms of the time interval between the placing of subsequent layers, or the adoption of a different curing strategy, are also assessed. While the increased time interval significantly impacts the strength in the critical direction, the use of variable curing conditions does not seem to have a clear-cut effect on the strength ratios of the printed to cast specimens. Additionally, the paper looks at the variability in the results for the printed specimens, in order to emphasize the need for multiple replicates for obtaining a proper result. An extensive insight into the aspects affecting the variability is presented in the paper. Finally, with the limited dataset available for specimens tested at a larger scale, it is difficult to arrive at a clear understanding of the role of specimen size (i.e., greater number of layers). KW - 3D concrete printing KW - Digital fabrication KW - Flexural strength KW - Tensile strength KW - Interlayer bond strength PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634655 DO - https://doi.org/10.1617/s11527-025-02687-w SN - 1871-6873 VL - 58 IS - 5 SP - 1 EP - 33 PB - Springer Nature AN - OPUS4-63465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Robens-Radermacher, Annika A1 - Kujath, Cezary A1 - Bos, Freek A1 - Mechtcherine, Viktor A1 - Unger, Jörg F. T1 - Mechanical properties of 3D printed concrete: a RILEM TC 304-ADC interlaboratory study-Design and implementation of a database system for querying, sharing, and analyzing experimental data N2 - Interlaboratory studies are essential for implementing standardized test methods for new innovative materials or technologies such as 3D concrete printing, certifying reference materials, and validating methods. They provide the basis for recommendations and design standards. Typically, the collected data are used only for one study and are published in paper form, without open access to the raw data files. However, preserving the collected data and analysis procedures in a shareable and reusable way leads to advantages for further usage. New data with the same structure can be added or the data can be analyzed by a new analysis procedure generating new knowledge. Additionally, resources are saved by avoiding the repetition of the same measurements. In line with the recent digitalization trend in material science and engineering, a database for the interlaboratory study on mechanical properties of 3D printed concrete conducted in RILEM Technical Committee 304-ADC is established. The challenges and experiences from defining the data structure, uploading the data, and using the database for evaluations are discussed. The openBIS software is used to create and fill the database, while an export method to an SQLite format is developed and discussed to generate a shareable and reusable database. With the exported database, querying the data is possible independently of a particular data management system. Additionally, examples of data processing with reusable workflows automating the analysis procedure are demonstrated. KW - Data management KW - Interlaboratory study KW - 3D concrete printing KW - Database KW - Reusability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634627 DO - https://doi.org/10.1617/s11527-025-02650-9 SN - 1871-6873 VL - 58 IS - 184 SP - 1 EP - 37 PB - Springer Nature AN - OPUS4-63462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mundra, Shishir A1 - Provis, J. L. T1 - Mechanisms of passivation and chloride-induced corrosion of mild steel in sulfide-containing alkaline solutions N2 - The pore fluid within many concretes is highly alkaline and rich in reduced sulfur species, but the influence of such alkaline-sulfide solutions on the surface film formed on steel reinforcement is poorly understood. This study investigates the critical role of HS− in defining mild steel passivation chemistry. The surface film formed on the steel in alkaline-sulfide solutions contains Fe(OH)2 and Fe–S complexes, and the critical chloride concentration to induce corrosion increases at high sulfide concentration. However, this behavior is dependent on the duration of exposure of the steel to the electrolyte, and the nature of the sulfidic surface layer. KW - Alkali-activated materials KW - Steel corrosion KW - Sulfide KW - Chloride PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528861 DO - https://doi.org/10.1007/s10853-021-06237-x VL - 56 IS - 26 SP - 14783 EP - 14802 PB - Springer Nature AN - OPUS4-52886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rappsilber, Tim A1 - Yusfi, Nawar A1 - Krüger, Simone A1 - Hahn, S.-K. A1 - Fellinger, Tim-Patrick A1 - Krug von Nidda, Jonas A1 - Tschirschwitz, Rico T1 - Meta-analysis of heat release and smoke gas emission during thermal runaway of lithium-ion batteries N2 - Herein a meta-analysis of 76 experimental research papers from 2000 to 2021 is given about possible effects on the thermal runaway of lithium-ion battery cells. Data on the hazards of gas emissions and released heat are related to each other and differentiated by cell properties such as, cell geometry, cathode type or state of charge. Quantitative information on the total heat release in the range of 2.0–112.0 kJ Wh−1, the peak heat release rate in the range of 0.006–2.8 kW Wh−1and the smoke gas emission were extracted, normalized in terms of cell energy (Wh), combined in a data library and compared graphically. The total amount of gas emitted (3–48 mmol Wh−1) as well as the released amount of carbon monoxide (1–161 mg Wh−1) and hydrogen fluoride (2–197 mg Wh−1) were investigated as a function of the state of charge and cell geometry. The analysis reveals that the measured values are significantly influenced by the types of calorimeters and smoke gas analyzers used as well as by the type of thermal runaway trigger. This meta-analysis can serve as an important basis for any risk assessment of lithium-ion batteries. KW - Lithium-ion battery KW - Thermal runaway KW - Cathode active material KW - Heat release KW - Smoke gas emission PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568071 DO - https://doi.org/10.1016/j.est.2022.106579 SN - 2352-152X VL - 60 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-56807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilgenfeldt, Verena A1 - Rübner, Katrin A1 - Hahn, Andreas A1 - Steinmetz, Heidrun T1 - Methodology for Assessing Phosphorus Adsorption Kinetics in Novel Constructed Wetland Materials N2 - Although various special materials have been studied for their potential for phosphorus removal in constructed wetlands, varying methodologies make direct comparisons of adsorption capacities observed in laboratory experiments difficult. This paper aims to establish a methodology for determining the optimal ratio of phosphate to material mass for different materials and for achieving the necessary contact time for adsorption isotherms. To minimise the number of experiments required, pretests over 24 h should be repeated to determine the phosphate-specific ratios until they show around 60% of the initial concentration. The tested materials included lava sand and expanded sand (ExS), which showed saturating kinetics curves after 24 to 48 h. However, aggregates containing calcium silicate hydrate (CSH) phases (autoclaved aerated concrete AAC, sand–lime brick SLB, and hydrothermal granules HTG) did not show saturating curves, complicating contact time determination. Consequently, adsorption velocity is proposed to identify the phase with the lowest adsorption rate, which is then used as the contact time in adsorption isotherm experiments. Using this method, adsorption times of 48 h were observed for HTG and SLB, while that for AAC was 24 h. This methodology is intended as an initial approach to establish a common basis for researchers investigating novel materials and make the results comparable. KW - CSH KW - Phosphate elimination KW - Material evaluation KW - Contact time experiments KW - Methodology development KW - Filter substrates PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647443 DO - https://doi.org/10.3390/purification1020007 SN - 3042-6197 VL - 1 IS - 2 SP - 1 EP - 20 PB - MDPI AG CY - Basel, Switzerland AN - OPUS4-64744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zorn, R. A1 - Szymoniak, Paulina A1 - Kolmangadi, Mohamed Aejaz A1 - Malpass-Evans, R. A1 - McKeown, N. A1 - Jalarvo, N. A1 - Tyagi, M. A1 - Böhning, Martin A1 - Schönhals, Andreas T1 - Microscopic molecular mobility of high-performance polymers of intrinsic microporosity revealed by neutron scattering – bend fluctuations and signature of methyl group rotation N2 - Polymers of intrinsic microporosity exhibit a combination of high gas permeability and reasonable permselectivity, which makes them attractive candidates for gas separation membrane materials. The diffusional selective gas transport properties are connected to the molecular mobility of these polymers in the condensed state. Incoherent quasielastic neutron scattering was carried out on two polymers of intrinsic microporosity, PIM-EA-TB(CH3) and its demethylated counterpart PIM-EA-TB(H2), which have high Brunauer–Emmett–Teller surface area values of 1030 m2 g-1 and 836 m2 g-1, respectively. As these two polymers only differ in the presence of two methyl groups at the ethanoanthracene unit, the effect of methyl group rotation can be investigated solely. To cover a broad dynamic range, neutron time-of-flight was combined with neutron backscattering. The demethylated PIM-EA-TB(H2) exhibits a relaxation process with a weak intensity at short times. As the backbone is rigid and stiff this process was assigned to bendand-flex fluctuations. This process was also observed for the PIM-EA-TB(CH3). A further relaxation process is found for PIM-EA-TB(CH3), which is the methyl group rotation. It was analyzed by a jump-diffusion in a three-fold potential considering also the fact that only a fraction of the present hydrogens in PIM-EATB(CH3) participate in the methyl group rotation. This analysis can quantitatively describe the q dependence of the elastic incoherent structure factor. Furthermore, a relaxation time for the methyl group rotation can be extracted. A high activation energy of 35 kJ mol-1 was deduced. This high activation energy evidences a strong hindrance of the methyl group rotation in the bridged PIM-EA-TB(CH3) structure. KW - Polymers of Intrinsic Microporosity KW - Neutron Scattering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604114 DO - https://doi.org/10.1039/d4sm00520a SP - 1 EP - 11 PB - RSC AN - OPUS4-60411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auersch, Lutz T1 - Mitigation of railway-induced ground vibration by soft support elements and a higher bending stiffness of the track N2 - The mitigation of train-induced ground vibrations by track solutions is investigated by calculations and measurements. The calculation by a wavenumber domain method includes the correct vehicle–track interaction and the correct track–soil interaction. Some theoretical results for elastic elements and an increased bending stiffness of the track are presented where the force transfer of the track and the vehicle–track interaction are calculated for the high-frequency dynamic mitigation, and the force distribution along the track is calculated for the low-frequency mitigation which is due to the smoother impulses from the passing static loads. Measurement results for the ground vibration near isolated and un-isolated tracks are given for several under-sleeper pads, for under-ballast mats, and for several under-ballast plates and ballast troughs. The elastic elements yield a resonance frequency of the vehicle–track–soil system and a high-frequency reduction of the dynamic axle loads which depends mainly on the softness of the pads or mats and which can be improved by a higher sleeper mass. In addition, all troughs and most of the soft elements show a low-frequency reduction which is attributed to the scattered impulses of the static axle loads. Besides this main contribution of the article, the problem of a soft reference section on a different soil is discussed and recommendations for better ground vibration measurements of mitigation effects are given. KW - Railway track KW - Elastic elements KW - Bending stiffness KW - Ground vibration KW - Mitigation KW - Lowfrequency reduction KW - Axle impulses PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612568 DO - https://doi.org/10.3390/app14031244 VL - 14 IS - 3 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-61256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -