TY - JOUR A1 - Tomiak, F. A1 - Schartel, Bernhard A1 - Wolf, M. A1 - Drummer, D. T1 - Particle Size Related Effects of Multi-Component Flame-Retardant Systems in poly(butadiene terephthalate) N2 - Aluminum tris (diethylphosphinate) (AlPi) is known to have an efficient flame-retardant effect when used in poly(butadiene terephthalates) (PBT). Additionally, better flame-retardant effects can be achieved through the partial substitution of AlPi by boehmite in multi-component systems, which have been shown to be an effective synergist due to cooling effects and residue formation. Although the potential of beneficial effects is generally well known, the influence of particle sizes and behavior in synergistic compositions are still unknown. Within this paper, it is shown that the synergistic effects in flammability measured by limiting oxygen index (LOI) can vary depending on the particle size distribution used in PBT. In conducting thermogravimetric analysis (TGA) measurements, it was observed that smaller boehmite particles result in slightly increased char yields, most probably due to increased reactivity of the metal oxides formed, and they react slightly earlier than larger boehmite particles. This leads to an earlier release of water into the system enhancing the hydrolysis of PBT. Supported by Fourier transformation infrared spectroscopy (FTIR), we propose that the later reactions of the larger boehmite particles decrease the portion of highly flammable tetrahydrofuran in the gas phase within early burning stages. Therefore, the LOI index increased by 4 vol.% when lager boehmite particles were used for the synergistic mixture. KW - Flame retardants KW - Aluminum diethylphosphinate KW - Boehmite KW - Poly(butadiene terephthalates) (PBT) KW - Mechanical properties PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509286 DO - https://doi.org/10.3390/polym12061315 SN - 2073-4360 VL - 12 IS - 6 SP - 1315 PB - MDPI AN - OPUS4-50928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hu, W.-H A1 - Tang, D.-H. A1 - Wang, M. A1 - Liu, J.-L. A1 - Li, Z.-H. A1 - Lu, W. A1 - Teng, J. A1 - Said, Samir A1 - Rohrmann, R. G. T1 - Resonance Monitoring of a Horizontal Wind Turbine by Strain-Based Automated Operational Modal Analysis N2 - A strain-based automated operational modal analysis algorithm is proposed to track the long-term dynamic behavior of a horizontal wind turbine under operational conditions. This algorithm is firstly validated by a scaled wind turbine model, and then it is applied to the dynamic strain responses recorded from a 5 MW wind turbine system. We observed variations in the fundamental frequency and 1f, 3f excitation frequencies due to the mass imbalance of the blades and aerodynamic excitation by the tower dam or tower wake. Inspection of the Campbell diagram revealed that the adverse resonance phenomenon and Sommerfeld effect causing excessive vibrations of the wind tower. KW - Strain KW - Automated operational modal analysis KW - Resonance KW - Horizontal wind turbine PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503350 DO - https://doi.org/10.3390/en13030579 VL - 13 IS - 3 SP - 579 EP - 584 PB - MDPI CY - Schweiz, Basel AN - OPUS4-50335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Combination of phosphorous flame retardants and aluminum trihydrate in multicomponent EPDM composites N2 - Ethylene propylene diene monomer (EPDM) Rubbers with the flame retardants tris(2-ethylhexyl)phosphate, ammonium polyphosphate, polyaniline, and aluminum trihydroxide were prepared and analyzed in this study. The homogenous dispersion of the fillers in the rubber matrix was confirmed by scanning electron microscope. To investigate the interplay of the different flame retardants, the flame retardants were varied systematically. The comprehensive study sought combinations of flame retardants that allow high loadings of flame retardants without deterioration of the physical and mechanical properties of the EPDM rubber. The eight EPDM rubbers were investigated via thermogravimetric analysis and pyrolysis gas chromatography coupled with a mass spectrometer (Py GC/MS) to investigate the potential synergistic effects. In the Py-GC/MS experiments, 27 pyrolysis products were identified. Furthermore, UL 94, limiting oxygen index, FMVSS 302, glow wire tests, and cone calorimeter tests were carried out. In the cone calorimeter test the EPDM rubbers R-1AP and R-1/2P achieved an increase in residue at flameout of 76% and a reduction in total heat evolved of about 35%. Furthermore, the compounds R-1AP and R-1/2P achieved a reduction in MARHE to about 150 kW m−1, a reduction of over 50% compared to the unprotected rubber R. KW - EPDM KW - Rubber KW - Aluminum hydroxide (ATH) KW - Phosphorous flame retardant PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502859 DO - https://doi.org/10.1002/pen.25280 SN - 1548-2634 VL - 60 IS - 2 SP - 267 EP - 280 PB - Wiley AN - OPUS4-50285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, Sebastian A1 - Klack, Patrick A1 - Bahr, Horst A1 - Schartel, Bernhard T1 - Assessing the fire behavior of woods modified by N-methylol crosslinking, thermal treatment, and acetylation N2 - Wood products are often treated by different techniques to improve their longevity when used as building materials. Most of the time, the goal is to increase their resistance to weathering effects, deformations in material dimensions or biotic decomposition. These wood treatment techniques have a significant impact on pyrolysis and burning behavior. The general effects of three different common wood treatments on flame retardancy were investigated by comparing treated woods with their untreated counterparts and with other kinds of wood. While the acetylation of beech leads to a slightly increased fire hazard, the thermal treatment of wood and crosslinking of cellulose microfibrils dimethyloldihydroxy-ethyleneurea show a limited flame retarding effect. Switching to woods with a higher lignin content, and thus higher char yield, however, results in a more pronounced improvement in flame retardancy performance. This article delivers a comprehensive and balanced assessment of the general impact of different wood modifications on the fire behavior. Further, it is a valuable benchmark for assessing the flame retardancy effect of other wood modifications. KW - Acetylation KW - Cone claorimeter KW - DMDHEU KW - Heat of combustion KW - Thermal treatment KW - Wood modification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507397 DO - https://doi.org/10.1002/fam.2809 SN - 1099-1018 SN - 0308-0501 VL - 44 IS - 4 SP - 530 EP - 539 PB - Wiley Online Libary AN - OPUS4-50739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hu, W.-H. A1 - Xu, Z.-M. A1 - Liu, M.-Y. A1 - Tang, D.-H. A1 - Lu, W. A1 - Li, Z.-H. A1 - Teng, J. A1 - Han, X.-H. A1 - Said, Samir A1 - Rohrmann, R. G. T1 - Estimation of the Lateral Dynamic Displacement of High-Rise Buildings underWind Load Based on Fusion of a Remote Sensing Vibrometer and an Inclinometer N2 - This paper proposes a novel method to estimate the lateral displacement of high-rise structures under wind loads. The coefficient β(x) is firstly derived, reflecting the relation between the structural lateral dynamic displacement and the inclination angle at the height x of a structure. If the angle is small, it is the ratio between the structural fundamental mode shape and its first-order derivative without influence of external loads. Several dynamic experiments of structures are performed based on a laser remote sensing vibrometer and an inclinometer, which shows that the fundamental mode is dominated in the structural displacement response under different types of excitations. Once the coefficient β(x) is curve-fitted by measuring both the structural lateral dynamic displacement and the inclination angle synchronously, the real-time structural lateral displacement under operational conditions is estimated by multiplying the coefficient β(x) with the inclination angle. The advantage of the proposed method is that the coefficient β(x) can be identified by lateral dynamic displacement measured in high resolution by the remote sensing vibrometer, which is useful to reconstruct the displacement accurately by the inclination angle under operational conditions KW - Inclination angle KW - High-rise building KW - Lateral dynamic displacement KW - Remote sensing vibrometer PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506833 DO - https://doi.org/10.3390/rs12071120 VL - 12 IS - 7 SP - 1120 PB - MDPI CY - 4052 Basel, Schweiz AN - OPUS4-50683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auersch, Lutz T1 - Simple and fast prediction of train-induced track forces, ground and building vibrations N2 - A simple and fast prediction scheme is presented for train induced ground and building vibrations. Simple models such as (1-dimensional) transfer matrices are used for the vehicle-track-soil interaction and for the building-soil interaction. The wave propagation through layered soils is approximated by a frequency-dependent homogeneous half-space. The prediction is divided into the parts “emission” (excitation by railway traffic), “transmission” (wave propagation through the soil) and “immission” (transfer into a building). The link between the modules is made by the excitation force between emission and transmission, and by the free-field vibration between transmission and immission. All formula for the simple vehicle-track, soil and building models are given in this article. The behaviour of the models is demonstrated by typical examples, that is the mitigation of train vibrations by elastic track elements, the low- and high-frequency cut-offs characteristic for layered soils, and the interacting soil, wall and floor resonances of multi-storey buildings. It is shown that the results of the simple prediction models can well represent the behaviour of the more time-consuming detailed models, the finite-element boundary-element models of the track, the wavenumber integrals for the soil, and the three-dimensional finite-element models of the building. In addition, measurement examples are given for each part of the prediction confirming that the methods provide reasonable results. As the prediction models are fast in calculation, many predictions can be done, for example to assess the environmental effect along a new railway line. The simple models have the additional advantage that the user needs to know only a minimum of parameters. So, the prediction is fast and user-friendly, but also theoretically and experimentally well-founded. KW - Railway induced vibration KW - Ground vibration KW - Layered soil KW - Building response KW - Excitation forces KW - Track and vehicle irregularities PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513340 DO - https://doi.org/10.1007/s40534-020-00218-7 SN - 2662-4745 VL - 28 IS - 3 SP - 232 EP - 250 PB - Springer AN - OPUS4-51334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günther, Martin A1 - Levchik, S. V. A1 - Schartel, Bernhard T1 - Bubbles and collapses: Fire phenomena of flame-retarded flexible polyurethane foams N2 - Flexible polyurethane foams (FPUF) are easy to ignite and exhibit rapid flame spread. In this paper, the fire phenomena of two standard foam formulations containing tris (1,3-dichloro-2-propyl) phosphate (FR-2) and a halogen-freepoly (ethyl ethylene phosphate) (PNX), respectively, as flame retardants are compared. A multimethodological approach is proposed which combines standard fire tests as well as new investigatory approaches. The thermophysical properties of the foams were determined by thermogravimetric analysis (TG), reaction to small flames was studied by means of the limiting oxygen index (LOI) and UL 94 HBF test, and the burning behavior was investigated with the cone calorimeter. Further, temperature development in burning cone calorimeter samples was monitored using thermocouples, and rheological measurements were performed on pyrolyzed material, delivering insight into the dripping behavior of the foams. This paper gives comprehensive insight into the fire phenomena of flame-retarded FPUFs that are driven by the two-step decomposition behavior of the foams. LOI and UL 94 HBF tests showed a reduced flammability and reduced tendency to drip for the flame-retarded foams. TG and cone calorimeter measurements revealed that the two-step decomposition behavior causes two stages during combustion, namely structural collapse and pool fire. The flame-retardant mode of action was identified to take place primarily during the foam collapse and be based mainly on flame inhibition. However, some condensed-phase action was been measured, leading to significantly increased melt viscosity and improved dripping behavior for foams containing PNX. KW - Burning behavior KW - Flame retardant KW - Flexible PU foam PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512145 DO - https://doi.org/10.1002/pat.4939 SN - 1042-7147 SN - 1099-1581 VL - 31 IS - 10 SP - 2185 EP - 2198 PB - Wiley Online Libary AN - OPUS4-51214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goedecke, Caroline A1 - Dittmann, Daniel A1 - Eisentraut, Paul A1 - Wiesner, Yosri A1 - Schartel, Bernhard A1 - Klack, Patrick A1 - Braun, Ulrike T1 - Evaluation of thermoanalytical methods equipped with evolved gas analysis for the detection of microplastic in environmental samples N2 - Microplastic particles are currently detected in almost all environmental compartments. The results of detection vary widely, as a multitude of very different methods are used with very different requirements for analytical validity. In this work four thermoanalytical methods are compared and their advantages and limitations are discussed. One of them is thermal extraction-desorption gas chromatography mass spectrometry (TED-GC/MS), an analysis method for microplastic detection that has become established in recent years. In addition, thermogravimetric analysis coupled with Fourier-transform infrared spectroscopy (TGA-FTIR) and mass spectrometry (TGA-MS) were applied, two methods that are less common in this field but are still used in other research areas. Finally, microscale combustion calorimeter (MCC) was applied, a method not yet used for microplastic detection. The presented results are taken from a recently published interlaboratory comparison test by Becker et al. (2020). Here a reference material consisting of suspended matter and specified added polymer masses was examined, and only the results of the recoveries were presented. In the present paper, however, the results for the individual polymers are discussed in detail and individual perspectives for all instruments are shown. It was found that TED-GC/MS is the most suitable method for samples with unknown matrix and unknown, variable kinds and contents of microplastic. TGA-FTIR is a robust method for samples with known matrix and with defined kinds of microplastic. TGA-MS may offer a solution for the detection of PVC particles in the future. MCC can be used as a very fast and simple screening method for the identification of a potential microplastic load of standard polymers in unknown samples. KW - Microplastic KW - TED-GC/MS KW - TGA-MS KW - TGA-FTIR KW - MCC KW - Thermal analysis PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516687 DO - https://doi.org/10.1016/j.jaap.2020.104961 VL - 152 SP - 104961 PB - Elsevier B.V. AN - OPUS4-51668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Sanchez-Olivares, G. A1 - Rockel, Daniel A1 - Maldonado-Santoyo, M. A1 - Schartel, Bernhard T1 - Waste not, want not: The use of leather waste in flame retarded EVA N2 - Leather is among the most ancient, widely used materials worldwide. Industrial-scale leather production produces large quantities of organic waste attained during shaving and buffing steps during processing. In this study, leather wastes (LW) are used as fillers in flame retarded polymer composites. LW is investigated as a multifunctional bio-filler that enhances the fire performance of flame retarded poly(ethylene–vinyl acetate) (EVA) containing phosphorus flame retardants (P-FRs) ammonium polyphosphate (APP) or a melamine-encapsulated APP (eAPP). Using LW from tanneries as adjuvants to enhance P-FRs in EVA reduces industrial wastes that otherwise require costly waste management solutions. Materials are characterized multi-methodically via mechanical tests, electron microscopy, rheology, thermogravimetric analysis, evolved gas analysis, and condensed phase FTIR, also reaction-to-small-flames and cone calorimeter tests. EVA containing 10 wt-% LW and 20 wt-% P-FRs achieve 20% reductions in fire loads versus EVA, and up to 10% reduction in effective heats of combustion versus EVA with equal (30 wt-%) P-FR loadings. Enhanced char stabilization of EVA composites with LW and P-FRs lowered peaks of heat release rates up to 53% compared to EVA, and up to 40% compared to equal P-FRs loadings. Synergisms between LW and P-FRs in EVA are quantified. A chemical decomposition mechanism is proposed. KW - Leather waste KW - Tannery industry KW - EVA KW - Fire protection KW - Flame retardancy KW - Charring PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532977 DO - https://doi.org/10.1016/j.matdes.2021.110100 SN - 0264-1275 VL - 210 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-53297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seher, Julia A1 - Fröba, M. T1 - Shape matters: The effect of particle morphology on the fast-charging performance of LiFePO4/C nanoparticle composite electrodes N2 - For the successful use of lithium-ion batteries in automotive applications, reliable availability of high storage capacity and very short recharging times are essential. In order to develop the perfect battery for a certain application, structure–property relationships of each active material must be fully understood. LiFePO4 is of great interest due to its fast-charging capability and high stability regarding its thermal resistance and chemical reactivity. The anisotropic lithium-ion diffusion through the LiFePO4 crystal structure indicates a strong dependence of the electrochemical performance of a nanostructured active material on particle morphology. In this paper, the relationship of the particle morphology and fast-charging capability of LiFePO4/C core/shell nanoparticles in half-cells was studied. For this purpose, a new multistep synthesis strategy was developed. It involves the combination of a solvothermal synthesis followed by an in situ polymer coating and thermal calcination step. Monodisperse rodlike LiFePO4 nanoparticles with comparable elongation along the b-axis (30–50 nm) and a varying aspect ratio c/a (2.4–6.9) were obtained. A strong correlation of the fast-charging capability with the aspect ratio c/a was observed. When using LiFePO4 nanoparticles with the smallest aspect ratio c/a, the best electrochemical performance was received regarding the specific capacity at high C-rates and the cycling stability. A reduction of the aspect ratio c/a by 30% (3.6 to 2.4) was found to enhance the charge capacity at 10 C up to an order of magnitude (7.4–73 mA h·g–1). KW - LiFePO4 KW - Schnellladung KW - Nanoparticles KW - Carbon KW - Chemical synthesis KW - Electrochemical cells KW - Materials PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533004 DO - https://doi.org/10.1021/acsomega.1c03432 SN - 2470-1343 VL - 6 IS - 37 SP - 24062 EP - 24069 PB - American Chemical Society CY - Washington, DC AN - OPUS4-53300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, Yi A1 - Wachtendorf, Volker A1 - Kukofka, Tobias A1 - Klack, Patrick A1 - Ruder, J. A1 - Lin, Xuebao A1 - Schartel, Bernhard T1 - Degradation of flame retardance: A comparison of ethylene‐vinyl acetate and low‐density polyethylene cables with two different metal hydroxides N2 - The durability of flame retardancy is a challenge for cables over long lifetimes. The degradation of flame retardance is investigated in two kinds of exposures, artificial weathering and humidity. In this basic study, typical mineral flame retardants in two polymers frequently used in cable jackets are investigated to get the fundamental picture. Aluminum hydroxide (ATH) and magnesium hydroxide (MDH) are compared in ethylene‐vinyl acetate (EVA), and further in EVA and linear low‐density polyethylene (LLDPE) cables containing the same ATH. The changes in chemical structure at the surface are studied through attenuated total reflectance Fourier transform infrared spectroscopy (ATR‐FTIR), the formation of cracks, and changes in color are investigated. The cone calorimeter and a bench scale fire testing cable module are utilized to evaluate the fire behavior of the cables. Although the flame retardancy deteriorated slightly, it survived harsh exposure conditions for 2000 h. Compared to EVA/MDH and LLDPE/ATH, the fire behavior of EVA/ATH is the least sensitive. Taken together, all of the results converge to estimate that there will be no problem with flame retardancy performance, for materials subjected to natural exposure for several years; the durability of fire retardancy is questionable for longer periods, and thus requires further investigation. KW - Durability KW - Flame retardant KW - Aluminum hydroxide (ATH) KW - Magnesium hydroxide KW - Ethylene-vinyl acetate KW - Cables KW - Weathering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519573 DO - https://doi.org/10.1002/app.50149 VL - 138 IS - 14 SP - 50149 PB - Wiley AN - OPUS4-51957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, Norman A1 - Heyn, A. A1 - Michael, O. A1 - Schymura, M. A1 - Rosemann, P. T1 - Application limits and sensitisation behaviour of the manganese- and nitrogen-alloyed austenitic stainless steel P2000 (X13CrMnMoN18-14-3) N2 - Nickel‐free high‐nitrogen‐alloyed stainless steels like the P2000 (X13CrMnMoN18‐14‐3) were developed to enhance the strength and corrosion resistance of austenitic stainless steels like 304 and 316 while keeping the typical high ductility. The mechanical and corrosive properties of P2000 were investigated and compared with 304 and 316 to highlight the application opportunities of this new alloy. The microstructure of the solution‐annealed condition was characterised by electron backscatter diffraction and the mechanical properties were studied by uniaxial tensile tests, Charpy impact tests and hardness measurements. The passivation behaviour was analysed using the electrochemical potentiodynamic reactivation, whereas the pitting corrosion resistance was compared by pitting potentials and pitting temperatures. However, secondary thermal influences or suboptimal heat treatment can impair the corrosion resistance due to the precipitation of secondary phases and the resulting sensitisation. Thermodynamic calculations and artificial ageing treatment in the range of 500–900°C for up to 100 h were used to determine critical time–temperature parameters for sensitisation. The microstructure of the various aged states was evaluated by scanning electron microscopy and compared with the degrading corrosion resistance characterised by the KorroPad method. KW - Austenitic stainless steel KW - Electrochemical methods KW - High‐nitrogen steel KW - Mechanical properties KW - Corrosion resistance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527925 DO - https://doi.org/10.1002/maco.202112450 VL - 71 IS - 10 SP - 1656 EP - 1667 PB - Wiley-VCH GmbH AN - OPUS4-52792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fürst, Richard A1 - Fürst, E. A1 - Vlach, T. A1 - Repka, J. A1 - Pokorny, M. A1 - Mozer, V. T1 - Use of Cement Suspension as an Alternative Matrix Material for Textile-Reinforced Concrete N2 - Textile-reinforced concrete (TRC) is a material consisting of high-performance concrete (HPC) and tensile reinforcement comprised of carbon roving with epoxy resin matrix. However, the problem of low epoxy resin resistance at higher temperatures persists. In this work, an alternative to the epoxy resin matrix, a non-combustible cement suspension (cement milk) which has proven stability at elevated temperatures, was evaluated. In the first part of the work, microscopic research was carried out to determine the distribution of particle sizes in the cement suspension. Subsequently, five series of plate samples differing in the type of cement and the method of textile reinforcement saturation were designed and prepared. Mechanical experiments (four-point bending tests) were carried out to verify the properties of each sample type. It was found that the highest efficiency of carbon roving saturation was achieved by using finer ground cement (CEM 52.5) and the pressure saturation method. Moreover, this solution also exhibited the best results in the four-point bending test. Finally, the use of CEM 52.5 in the cement matrix appears to be a feasible variant for TRC constructions that could overcome problems with its low temperature resistance. KW - Textile-reinforced concrete KW - High-performance concrete KW - Carbon fibers KW - Cement matrix PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527100 DO - https://doi.org/10.3390/ma14092127 SN - 1996-1944 VL - 14 IS - 9 SP - 2127 PB - MDPI CY - Basel AN - OPUS4-52710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Müller, Patrick A1 - Bertin, Annabelle A1 - Schartel, Bernhard T1 - Hyperbranched Rigid Aromatic Phosphorus-Containing Flame Retardants for Epoxy Resins N2 - A rigid aromatic phosphorus-containing hyperbranched flame retardant structure is synthesized from 10-(2,5 dihydroxyphenyl)-10H-9-oxa- 10-phosphaphenanthrene-10-oxide (DOPO-HQ), tris(4-hydroxyphenyl)phosphine oxide (THPPO), and 1,4-terephthaloyl chloride (TPC). The resulting poly-(DOPO-HQ/THPPO-terephthalate) (PDTT) is implemented as a flame retardant into an epoxy resin (EP) at a 10 wt% loading. The effects on EP are compared with those of the monomer DOPO-HQ and triphenylphosphine oxide (OPPh3) as low molar mass flame retardants. The glass transition temperature, thermal decomposition, flammability (reaction to small flame), and burning behavior of the thermosets are investigated using differential scanning calorimetry, thermogravimetric analysis, pyrolysis combustion flow calorimetry, UL 94-burning chamber testing, and cone calorimeter measurements. Although P-contents are low at only 0.6 wt%, the study aims not at attaining V-0, but at presenting a proof of principle: Epoxy resinswith PDTT show promising fire performance, exhibiting a 25% reduction in total heat evolved (THE), a 30% reduction in peak heat release rate (PHRR) due to flame inhibition (21% reduction in effective heat of combustion (EHC)), and an increase in Tg at the same time. This study indicates that rigid aromatic hyperbranched polymeric structures offer a promising route toward multifunctional flame retardancy. KW - Hyperbranched KW - Aromatic KW - Phosphorus KW - Phosphine oxide KW - DOPO KW - Flame retardant KW - Xpoxy resin KW - Rigid PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525910 DO - https://doi.org/10.1002/mame.202000731 SN - 1439-2054 VL - 306 IS - 4 SP - 731 PB - Wiley AN - OPUS4-52591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chan, Yin Yam A1 - Ma, C. A1 - Zhou, F. A1 - Hu, Y. A1 - Schartel, Bernhard T1 - A liquid phosphorous flame retardant combined with expandable graphite or melamine in flexible polyurethane foam N2 - A systematic series of flexible polyurethane foams (FPUF) with different concentrations of flame retardants, bis([dimethoxyphosphoryl]methyl) phenyl phosphate (BDMPP), and melamine (MA) or expandable graphite (EG) was prepared. The mechanical properties of the FPUFs were evaluated by a universal testing machine. The pyrolysis behaviors and the evolved gas analysis were done by thermogravimetric analysis (TGA) and TGA coupled with Fourier-transform infrared (TG-FTIR), respectively. The fire behaviors were studied by limiting oxygen index (LOI), UL 94 test for horizontal burning of cellular materials (UL 94 HBF), and cone calorimeter measurement. Scanning electronic microscopy (SEM) was used to examine the cellular structure's morphology and the postfire char residue of the FPUFs. LOI and UL 94 HBF tests of all the flame retarded samples show improved flame retardancy. BDMPP plays an essential role in the gas phase because it significantly reduces the effective heat of combustion (EHC). This study highlights the synergistic effect caused by the combination of BDMPP and EG. The measured char yield from TGA is greater than the sum of individual effects. No dripping phenomenon occurs during burning for FPUF-BDMPP-EGs, as demonstrated by the result of the UL 94 HBF test. EG performs excellently on smoke suppression during burning, as evident in the result of the cone calorimeter test. MA reduces the peak heat release rate (pHRR) significantly. The synergistic effect of the combination of BDMPP and EG as well as MA offers an approach to enhance flame retardancy and smoke suppression. KW - Bis([dimethoxyphosphoryl]methyl) phenyl phosphate KW - Expandable graphite KW - Flexible polyurethane foam KW - melamine KW - phosphorous flame retardant PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541840 DO - https://doi.org/10.1002/pat.5519 SN - 1099-1581 VL - 33 IS - 1 SP - 326 EP - 339 PB - Wiley AN - OPUS4-54184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Wolf, J. L. A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Pöllmann, H. A1 - Lempp, C. A1 - Menezes, F. F. A1 - Hagemann, B. T1 - Towards defining reasonable minimum composition thresholds – Impacts of variable CO2 stream compositions on transport, injection and storage N2 - To set up recommendations on how to define “reasonable minimum composition thresholds” for CO2 streams to access CO2 pipeline networks, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the CCS chain. All investigations were based on a generic “CCS cluster scenario” in which CO2 streams captured from a spatial cluster of eleven emitters (seven fossil-fired power plants, two cement plants, one refinery and one steel mill) are collected in a regional pipeline network. The resulting CO2 stream (19.78 Mio t impure CO2 per year) is transported in a trunk line (onshore and offshore) and injected into five generic replicate storage structures (Buntsandstein saline aquifers) offshore. Experimental investigations and modeling of selected impacts revealed beneficial as well as adverse impacts of different impurities and their combinations. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the considered variable compositions and mass flow rates were observed. We recommend to define minimum composition thresholds for each specific CCS project through limiting i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of concentrations of critical impurities, and defining impurity combinations to be avoided. KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543004 DO - https://doi.org/10.1016/j.ijggc.2022.103589 SN - 1750-5836 VL - 114 SP - 1 EP - 14 PB - Elsevier CY - New York, NY AN - OPUS4-54300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schlick-Hasper, Eva A1 - Bethke, John A1 - Vogler, Nico A1 - Goedecke, Thomas T1 - Flow properties of powdery or granular filling substances of dangerous goods packagings - Comparison of the measurement of the angle of repose and the determination of the Hausner ratio N2 - To ensure safety when transporting dangerous goods, it is important to specify the flow properties of the respective solid filling substance of the packagings. For this purpose, the angle of repose is currently used for the UN approvals in Germany. Measurements were carried out on 12 powdery or granular substances applying the angle of repose measuring methods customary in the test centres. The results of the methods differ significantly from each other. In addition, some of the techniques cannot be applied for very cohesive or coarse-grained materials. The results for the angle of repose show a strong scatter for some constellations (coefficient of variation more than 20 %). Safety during transport of dangerous goods cannot be guaranteed with this currently practiced system of measuring the angle of repose. As a consequence, an alternative parameter to characterize the flow properties of bulk materials should be used in the recognized test centers for dangerous goods packagings, such as the Hausner ratio. This approach leads to more precise test results for the substances examined (maximum coefficient of variation 2.8 %). It also has advantages in terms of applicability and occupational safety. Since the flow properties are safety-relevant, both in terms of mechanical safety and safety against the release of dangerous substances, the testing practice in the recognized test labs should be improved and standardized. KW - Sift-proofness KW - Powders KW - Flowability KW - Flow properties KW - Angle of repose KW - Hausner ratio PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552990 DO - https://doi.org/10.1002/pts.2678 SP - 1 EP - 18 PB - Wiley online library AN - OPUS4-55299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chan, Yin Yam A1 - Schartel, Bernhard T1 - It Takes Two to Tango: Synergistic Expandable Graphite–Phosphorus Flame Retardant Combinations in Polyurethane Foams N2 - Due to the high flammability and smoke toxicity of polyurethane foams (PUFs) during burning, distinct efficient combinations of flame retardants are demanded to improve the fire safety of PUFs in practical applications. This feature article focuses on one of the most impressive halogen-free combinations in PUFs: expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs mainly superimposes the two modes of action, charring and maintaining a thermally insulating residue morphology, to bring effective flame retardancy to PUFs. Specific interactions between EG and P-FRs, including the agglutination of the fire residue consisting of expanded-graphite worms, yields an outstanding synergistic effect, making this approach the latest champion to fulfill the demanding requirements for flame-retarded PUFs. Current and future topics such as the increasing use of renewable feedstock are also discussed in this article. KW - Synergy KW - Phosphorus-containing flame retardant KW - Expandable graphite KW - Polyurethane foams PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551958 DO - https://doi.org/10.3390/polym14132562 SN - 2073-4360 VL - 14 IS - 13 SP - 2562 PB - MDPI AN - OPUS4-55195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auersch, Lutz T1 - Different types of continuous track irregularities as sources of train-induced ground vibration and the importance of the random variation of the track support N2 - Irregularities of the track are a main cause of train-induced ground vibration, and track maintenance is of great importance. Although geometric irregularities at the wheel-rail contact are widely used, other types of irregularities, such as stiffness irregularities, irregularities from different track positions and irregularities in the wave propagation, were analysed in the present study. The track behaviour was investigated by a multi-beam-on-soil model. This track model is coupled with a vehicle model to calculate the vehicle–track interaction. The track model was also used for the track filtering, which transfers a track support error to the equivalent rail irregularity or, conversely, the sharp axle pulse on the rail to a smoother pulse on the soil. In the case in which this filtering varies randomly along the track, the pulses of the moving static load induce a certain ground Vibration component (“the scatter of axle pulses”). This effect was calculated by the superposition of axle pulses in the frequency domain and by a stochastic simulation. Simultaneous vehicle, track and soil measurements at a certain site were used to evaluate the different excitation and ground Vibration components. The agreement between calculations and axle-box and soil measurements is good. The ground vibrations calculated from rail irregularities and corresponding dynamic loads, however, clearly underestimate the measured ground vibration amplitudes. Only the static load that is moving over a varying track support stiffness can produce the important mid-frequency ground Vibration component by the scatter of axle pulses. KW - Train-induced ground vibration KW - Geometric vehicle and track irregularities KW - Stiffness variation KW - Multi-beam track model KW - Track filtering KW - Dynamic axle loads KW - Static axle loads KW - layered soil PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543846 DO - https://doi.org/10.3390/app12031463 SN - 2076-3417 VL - 12 IS - 3 SP - 1 EP - 22 PB - MDPI CY - Basel AN - OPUS4-54384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Hothan, Sascha T1 - Performance of intumescent fire protection coatings applied to structural steel tension members with circular solid and hollow sections N2 - Intumescent fire protection coatings are used to improve the fire resistance of steel members. Due to slender cross-sections typically used for tension members, high demands are placed on the effectiveness and reliability of the intumescent coatings. This paper describes real-scale fire tests of intumescent coatings applied to steel tension members with circular solid and hollow sections. First, the current regulations for the application of intumescent coatings on steel tension members are discussed. After that, a comparison between the foaming behaviour and failure mechanisms of intumescent coatings applied to steel tension members with different cross-sections and loading conditions is given. Next, the experimental setup and procedure of the performed fire tests are presented. In addition, the influences of various parameters on the performance of the intumescent coating are analysed, including the geometry of the steel profile, dry film thickness of the intumescent coating, load utilisation level as well as the orientation of the member. Based on the theoretical considerations and results of the fire tests, it is evidenced that mechanically loaded fire tests are essential to assess accurately the contribution of intumescent fire protection coatings to the fire resistance of steel tension members with circular solid sections. KW - Fire tests KW - Intumescent coating KW - Reactive fire protection system KW - Steel KW - Tension members PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548981 DO - https://doi.org/10.1016/j.firesaf.2022.103605 SN - 0379-7112 VL - 131 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-54898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fürst, Richard A1 - Hejtmanek, P. A1 - Vlach, T. A1 - Repka, J. A1 - Mozer, V. A1 - Hajek, P. T1 - Experimental Evaluation of Carbon Reinforced TRC with Cement Suspension Matrix at Elevated Temperature N2 - Textile-reinforced concrete (TRC) is a new composite material comprising high-performance concrete and textile reinforcement from textile yarns with a matrix, usually consisting of epoxy resins (ER). The most significant advantage of ER is the homogenization of all filaments in the yarn and full utilization of its tensile potential. Nevertheless, ER matrix is a critical part of TRC design from the perspective of the fire resistance due to its relatively low resistance at temperatures of approximately 120 C. This work expands the previously performed mechanical tests at normal temperatures with cement suspension (CS) as a non-combustible material for the yarn matrix. Here, the mechanical properties of CS matrix at elevated temperatures were verified. It was found that the addition of polypropylene fibers into HPC negatively affected the mechanical results of CS matrix specimens. Simultaneously, thermal insulation effect of the covering layers with different thicknesses did not significantly influence the residual bending strength of specimens with CS matrix and achieved similar results as reference specimens. Furthermore, all specimens with ER matrix progressively collapsed. Finally, CS as a textile reinforcement of yarn matrix appears to be a suitable solution for increasing the temperature resistance of TRC structures and for substituting synthetic resins. KW - Cement matrix KW - Cement suspension KW - Carbon fibers KW - Textile reinforced concrete KW - High-performance concrete KW - Elevated temperature KW - Fire safety KW - Fire resistance PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550766 DO - https://doi.org/10.3390/polym14112174 SN - 2073-4360 VL - 14 IS - 11 SP - 1 EP - 16 PB - MDPI CY - Basel, Switzerland AN - OPUS4-55076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogler, Nico A1 - Lehmann, Jens A1 - Bohlmann, Tatjana A1 - Kronemann, Jens T1 - Gel-bound Colourants as a Substitute for the Sprayed Application of pH-Indicator Solution N2 - In general, pH-sensitive colorants such as phenolphthalein are applied on freshly split surfaces of building structures to determine the state of carbonation. For years, it has been known that the aerosols of phenolphthalein are suspected of being carcinogenic. Hence, more work has currently being done on alternative indicators for the use in research and the use on construction sites. Over the past years, mainly pH indicators from other research areas and natural dyes were investigated for their usability to cementitious systems. This paper presents the experimental results of using phenolphthalein solution bound in agar-agar gel. This gel-bound indicator allows the future use of the already known phenolphthalein dye without the health hazards for the user. To demonstrate the flexibility of the gel-bound colorant, different application forms of the indicator were carried out and assessed. In addition, the results obtained by the different methods were statistically evaluated to ensure validity. The accuracy of the results was confirmed by thermogravimetric analysis and IR spectroscopic studies as reference methods. It has also succeeded to demonstrate the comparability of the results achieved by the gel-bound colorant with the results of the common sprayed application method. As an additional gain in knowledge, comparative results of indicator tests, TGA analysis, and FTIR investigation are shown. KW - Concrete Carbonation KW - Gel-bound Colorants KW - pH Indicator KW - Thermal Gravimetric Analysis KW - FTIR-ATR Measurements PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551493 UR - http://www.sciencepublishinggroup.com/j/ajce DO - https://doi.org/10.11648/j.ajce.20221003.16 SN - 2330-8729 SN - 2330-8737 VL - 10 IS - 3 SP - 135 EP - 144 PB - Science Publishing Group CY - New York, NY AN - OPUS4-55149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher A1 - Wagner, Patrick A1 - Rappsilber, Tim A1 - Liebner, Christian A1 - Hahn, S.-K. A1 - Krause, U. T1 - Harmful effects of lithium-ion battery thermal runaway: scale-up tests from cell to second-life modules N2 - For a comprehensive safety assessment of stationary lithium-ion-battery applications, it is necessary to better understand the consequences of thermal runaway (TR). In this study, experimental tests comprising twelve TR experiments including four single-cell tests, two cell stack tests and six second-life module tests (2.65 kW h and 6.85 kW h) with an NMC-cathode under similar initial conditions were conducted. The temperature (direct at cells/modules and in near field), mass loss, cell/module voltage, and qualitative vent gas composition (Fourier transform infrared (FTIR) and diode laser spectroscopy (DLS) for HF) were measured. The results of the tests showed that the battery TR is accompanied by severe and in some cases violent chemical reactions. In most cases, TR was not accompanied by pregassing of the modules. Jet flames up to a length of 5 m and fragment throwing to distances to more than 30 m were detected. The TR of the tested modules was accompanied by significant mass loss of up to 82%. The maximum HF concentration measured was 76 ppm, whereby the measured HF concentrations in the module tests were not necessarily higher than that in the cell stack tests. Subsequently, an explosion of the released vent gas occurred in one of the tests, resulting in the intensification of the negative consequences. According to the evaluation of the gas measurements with regard to toxicity base on the “Acute Exposure Guideline Levels” (AEGL), there is some concern with regards to CO, which may be equally as important to consider as the release of HF. KW - Large-scale tests KW - Lithium-ion battery KW - Gas emission KW - Thermal runaway KW - Consequences PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579054 DO - https://doi.org/10.1039/D3RA02881J SN - 2046-2069 VL - 13 IS - 30 SP - 20761 EP - 20779 PB - Royal Society of Chemistry (RSC) CY - Cambridge, UK AN - OPUS4-57905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, A. A1 - Wegener, T. A1 - Degener, Sebastian A1 - Bolender, A. A1 - Möller, N. A1 - Niendorf, T. T1 - Experimental Analysis of the Stability of Retained Austenite in a Low‐Alloy 42CrSi Steel after Different Quenching and Partitioning Heat Treatments N2 - Quenching and partitioning (Q&P) steels are characterized by an excellent combination of strength and ductility, opening up great potentials for advanced lightweight components. The Q&P treatment results in microstructures with a martensitic matrix being responsible for increased strength whereas interstitially enriched metastable retained austenite (RA) contributes to excellent ductility. Herein, a comprehensive experimental characterization of microstructure evolution and austenite stability is carried out on a 42CrSi steel being subjected to different Q&P treatments. The microstructure of both conditions is characterized by scanning electron microscopy as well as X‐ray diffraction (XRD) phase analysis. Besides macroscopic standard tensile tests, RA evolution under tensile loading is investigated by in situ XRD using synchrotron and laboratory methods. As a result of different quenching temperatures, the two conditions considered are characterized by different RA contents and morphologies, resulting in different strain hardening behaviors as well as strength and ductility values under tensile loading. In situ synchrotron measurements show differences in the transformation kinetics being rationalized by the different morphologies of the RA. Eventually, the evolution of the phase specific stresses can be explained by the well‐known Masing model. KW - Condensed Matter Physics KW - General Materials Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581618 DO - https://doi.org/10.1002/adem.202300380 SN - 1438-1656 VL - 25 IS - 17 SP - 1 EP - 16 PB - Wiley AN - OPUS4-58161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lenz, J. U. A1 - Pospiech, D. A1 - Komber, H. A1 - Korwitz, A. A1 - Kobsch, O. A1 - Paven, M. A1 - Albach, R. W. A1 - Günther, Martin A1 - Schartel, Bernhard T1 - Effective halogen-free flame-retardant additives for crosslinked rigid polyisocyanurate foams: Comparison of chemical structures N2 - The impact of phosphorus-containing flame retardants (FR) on rigid polyisocyanurate (PIR) foams is studied by systematic variation of the chemical structure of the FR, including non-NCO-reactive and NCO-reactive dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO)- and 9,10 dihydro-9-oxa-10 phosphaphenanthrene-10-oxide (DOPO)-containing compounds, among them a number of compounds not reported so far. These PIR foams are compared with PIR foams without FR and with standard FRs with respect to foam properties, thermal decomposition, and fire behavior. Although BPPO and DOPO differ by just one oxygen atom, the impact on the FR properties is very significant: when the FR is a filler or a dangling (dead) end in the PIR polymer network, DOPO is more effective than BPPO. When the FR is a subunit of a diol and it is fully incorporated in the PIR network, BPPO delivers superior results. KW - Flame retardant; KW - Dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide; BPPO KW - 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide; DOPO KW - Polyisocyanurate; PIR KW - Rigid foam KW - Cone calorimeter KW - Pudovik reaction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567712 DO - https://doi.org/10.3390/ma16010172 SN - 1996-1944 VL - 16 IS - 1 SP - 1 EP - 22 PB - MDPI CY - Basel AN - OPUS4-56771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, K. O. A. A1 - Hahn, S.-K. A1 - Butt, N. A1 - Vorwerk, P. A1 - Gimadieva, E. A1 - Tschirschwitz, Rico A1 - Rappsilber, Tim A1 - Krause, U. T1 - Composition and Explosibility of Gas Emissions from Lithium-Ion Batteries Undergoing Thermal Runaway N2 - Lithium-based batteries have the potential to undergo thermal runaway (TR), during which mixtures of gases are released. The purpose of this study was to assess the explosibility of the gaseous emission from LIBs of an NMC-based cathode during thermal runaway. In the current project, a series of pouch lithium-based battery cells was exposed to abuse conditions (thermal) to study the total amount of gases released and the composition of the gas mixture. First, the battery cells were placed in a closed vessel, and the pressure and temperature rise inside the vessel were measured. In a second step, the composition of gases was analysed using a Fourier transform Infrared (FTIR) spectrometer. We found that the amount of released gases was up to 102 ± 4 L, with a clear dependence on the battery capacity. This study showed that the concentration of gaseous emissions such as carbon monoxide (CO), methane (CH4), ethylene (C2H4), ethane (C2H6), and hydrogen cyanide (HCN) increased with higher cell capacity. Of the five studied flammable gases, the maximum concentrations of carbon monoxide (16.85 vol%), methane (7.6 vol%), and ethylene (7.86 vol%) were identified to be within their explosible range. Applying Le Chatelier’s law, a calculated lower explosion limit (LEL) of 7% in volume fraction was obtained for the gas mixture. The upper explosion limit (UEL) of the gas mixture was also found to be 31% in volume. A filter comprising pyrobubbles was used for the removal of the studied gas components released during the thermal abuse. The investigation revealed that the pyrobubbles filter was highly effect in the removal of HCN (up to 94% removal) and CO2 (up to 100% removal). Herein, we report the dependency of the method of thermal runaway trigger on the measured maximum temperature. KW - Lithium-ion battery KW - Thermal runaway KW - Smoke gas emission KW - Gas explosion KW - Explosion limit PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576477 DO - https://doi.org/10.3390/batteries9060300 VL - 9 IS - 6 SP - 1 EP - 19 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Schartel, Bernhard T1 - The effects of property variation on the dripping behaviour of polymers during UL94 test simulated by particle finite element method N2 - The dripping behaviour of polymers is often observed experimentally through the UL94 flammability standard test. In this work, polymeric dripping under fire is investigated numerically using particle finite element method. A parametric analysis was carried out to observe the influence of a single property on overall dripping behaviour via a UL94 vertical test model. Surrogates and property ranges were defined for variation of the following parameters: glass transition temperature (Tg), melting temperature (Tm), decomposition temperature (Td), density (ρ), specific heat capacity (Cp), apparent effective heat of combustion of the volatiles, char yield (μ), thermal conductivity (k), and viscosity (η). Polyamide, poly(ether ether ketone), poly(methyl methacrylate), and polysulfone were used as benchmarks. Simulated results showed that specific heat capacity, thermal conductivity, and char yield allied with viscosity were the properties that most influenced dripping behaviour (starting time and occurrence). KW - Dripping KW - PFEM KW - UL 94 KW - Simulation KW - Fire behaviour PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597449 DO - https://doi.org/10.1515/epoly-2023-0194 SN - 1618-7229 VL - 24 IS - 1 PB - De Gruyter AN - OPUS4-59744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Fire Behavior of Pressure-sensitive Adhesive Tapes and Bonded Materials N2 - Pressure-sensitive adhesive tapes are used in several industrial applications such as con-struction, railway vehicles and the automotive sector,where the burning behavior is ofcrucial importance. Flame retarded adhesivetapes are developed and provided, however,often without considering the interaction of adhesive tapes and the bonded materialsduring burning nor the contribution of the tapes to fire protection goal of the bondedcomponents in distinct fire tests. This publication delivers an empirical comprehensiveknowledge how adhesive tapes and their flame retardancy effect the burning behaviorof bonded materials. With a special focus on the interaction between the single compo-nents, one flame retarded tape and one tapewithout flame retardant are examined inscenarios of emerging and developing fires, along with their bonds with the commonmaterials wood, zinc-plated steel, mineral wool, polycarbonate, and polymethylmethacry-late. The flame retardant significantly improved the flame retardancy of the tape as afree-standing object and yielded a V-2 rating in UL 94 vertical test and raised the OxygenIndex by 5 vol.%. In bonds, or rather laminates, the investigations prove that the choiceof carrier and substrates are the factors with the greatest impact on the fire propertiesand can change the peak of heat release rate and the maximum average rate of heatemission up to 25%. This research yielded a good empirical overall understanding of thefire behavior of adhesive tapes and bonded materials. Thus, it serves as a guide for tapemanufacturers and applicants to develop tapes and bonds more substrate specific. KW - Adhesives KW - Cone calorimeter KW - Flame retardancy KW - Laminates KW - Phosphorus flame retardants KW - Pressure-sensitive adhesive KW - Tapes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593207 DO - https://doi.org/10.1002/fam.3171 SN - 0308-0501 SN - 1099-1018 VL - 48 IS - 1 SP - 114 EP - 127 PB - Wiley CY - New York, NY AN - OPUS4-59320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Marti, J. M. A1 - Schartel, Bernhard T1 - High Heat Resistance Can Be Deceiving: Dripping Behavior of Polyamide 4.6 in Fire N2 - Polyamide 4.6 (PA46) is a high-heat-resistant polymer, but it has no dripping resistance under fire. Three commercial grades of PA46 are investigated under UL 94 vertical fire test conditions. Their performances are discussed based on the materials’ structural, thermal, and rheological properties. PA46 presents flaming drops, whereas dripping is prevented in the flame-retarded PA46. Friction-modified PA46 has increased flaming dripping. Temperature profiles of the specimens under fire and the temperature of the drops are measured by thermocouples. A UL 94 vertical test configuration consisting of two flame applications is designed to assess the quantitative dripping behavior of the set of materials by the particle finite element method (PFEM). Polymer properties (activation energy and Arrhenius coefficient of decomposition, char yield, density, effective heat of combustion, heat of decomposition, specific heat capacity, and thermal conductivity) in addition to rheological responses in high temperatures are estimated and measured as input parameters for the simulations. The dripping behavior obtained by simulated materials corresponds with the experimental results in terms of time and drop size. A consistent picture of the interplay of the different phenomena controlling dripping under fire appears to deliver a better understanding of the role of different materials’ properties KW - Dripping KW - UL 94 KW - PFEM KW - High heat resistance KW - Polyamide 4.6 KW - Flammability PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586015 DO - https://doi.org/10.1002/mame.202300091 SN - 1439-2054 SN - 1438-7492 VL - 308 IS - 10 SP - 1 EP - 11 PB - Wiley-VCH AN - OPUS4-58601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giv, Ali Nemati A1 - Asante, Bright A1 - Yan, Libo A1 - Kasal, Bohumil T1 - Shear performance and durability of adhesively bonded spruce wood-concrete composite joints: Effects of indoor and outdoor environmental conditions, mechanical load, and their coupled effect N2 - A long-term study was conducted on double-lap spruce wood-concrete joints to investigate their shear strength and stiffness over a 12-month period. These joints were manufactured using both wet and dry processes, each incorporating two adhesive types for bonding the wood to the concrete: a brittle epoxy and a ductile polyurethane (PUR). The experimental design exposed the joints to three specific long-term environments: (1) outdoor exposure, (2) indoor conditions with applied load, and (3) outdoor conditions with applied load. The wood concrete joints exposed to outdoor conditions were subjected to destructive shear testing at intervals of 0 (serving as the reference sample), 2, 4, 6, and 12 months, respectively. For joints subjected to both indoor and outdoor conditions with shear loading, the shear deformation of joints was monitored continuously over the 12 months before performing the destructive tests. A gradual reduction in the shear stiffness and strength of dry joints (produced using the dry bond method) exposed to outdoor conditions was observed over a 12-month period, primarily due to bond failure at the concrete-adhesive interface. The wet joints exhibited no degradation in shear stiffness and strength across long-term conditions over the same period. The bond failure observed in dry joints was predominantly associated with stresses arising from dimensional changes in the wood. No degradation was found in the cross-linking density of the adhesive or in the concrete’s compressive stiffness and strength. KW - Adhesively bonded joints KW - Long-term study KW - Ductile PUR KW - Brittle epoxy KW - Outdoor condition KW - Mechanical load KW - Indoor condition PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608878 DO - https://doi.org/10.1016/j.conbuildmat.2024.136905 VL - 436 SP - 1 EP - 22 PB - Elsevier BV AN - OPUS4-60887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - A systematic investigation of the transfer of polyphosphate/inorganic silicate flame retardants from epoxy resins to layered glass fiber-reinforced composites and their post-furnace flexural properties N2 - The systematic transfer of solvent-free, additive flame retardant (FR) formulations from epoxy resins to glass fiber-reinforced epoxy composites (GFRECs) through prepregs is difficult. Additionally, obtaining data on their post-fire mechanics is often challenging. Utilizing melamine polyphosphate (MPP), ammonium polyphosphate (APP), and silane-coated ammonium polyphosphate (SiAPP) FRs with low-melting inorganic silicates (InSi) in an 8:2 proportion and 10% loading by weight in a diglycidyl ether of bisphenol A (DGEBA) resin, a systematic investigation of the processing properties, room-temperature mechanics, and temperature-based mechanics of the systems was performed. The resin was cured with a dicyandiamide hardener (DICY) and a urone accelerator. The results revealed no substantial impact of these FRs at the current loading on the resin's glass transition temperature or processability. However, the fire residues from cone calorimetry tests of the composites containing FRs were found to be only 15-20% of the thickness of the resins, implying a suppression of intumescence upon transfer. At room temperature, the decrease in the flexural modulus for the composites containing FRs was negligible. Exposure of the composites in a furnace at 400°C as a preliminary study before ignition tests was shown to cause significant flexural moduli reductions after 2.5 min of exposure and complete delamination after 3 min making further testing unviable. This study emphasizes the need for future research on recovering modes of action upon transfer of FR formulations from resins to composites. Based on the challenges outlined in this investigation, sample adaptation methods for post-fire analysis will be developed in a future study. KW - DGEBA KW - Prepregs KW - Glass fiber-reinforced composites KW - Post-fire testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605239 DO - https://doi.org/10.1002/pc.28416 SN - 1548-0569 SN - 0272-8397 VL - 45 IS - 10 SP - 9389 EP - 9406 PB - Wiley AN - OPUS4-60523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockel, Daniel A1 - Sanchez Olivares, G. A1 - Schartel, Bernhard T1 - Improving the Flame Retardancy of Aluminium Trihydroxide in Thermoplastic Starch Biocomposites Using Waste Fibers and Silicon-Based Synergists N2 - The synergistic behavior of different silicon compounds is investigated in flame retardant biocomposites with aluminum trihydroxide (ATH) as the main flame retardant. The paper shows a new approach towards sustainable biocomposites through the implementation of thermoplastic starch (TPS), leather fibers from industrial waste streams, and non-hazardous flame retardants and synergists. In these multicomponent systems, the different components address different modes of action in the fire scenario. When ATH is partially substituted by glass frits or layered silicates, fire performance is enhanced without changing the total amount of filler in the polymer. In a biocomposite with 25 phr of fiber and 90 phr of ATH, substituting 5 phr of ATH for layered silicates increased the LOI from 31.5 vol % to 34.8 vol %, decreased the peak of heat release by 20%, and increased the UL 94 rating from V-1 to V-0. KW - Biocomposites KW - Sustainability KW - Waste streams KW - Flame retardancy KW - Synergism KW - Modes of action PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605711 DO - https://doi.org/10.1021/acssusresmgt.4c00053 SN - 2837-1445 VL - 1 IS - 6 SP - 1131 EP - 1145 PB - ACS AN - OPUS4-60571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - Investigating the changing dynamics of processing, temperature-based mechanics, and flame retardancy in the transfer of ammonium polyphosphate/inorganic silicate flame retardants from epoxy resins to glass fiber composites N2 - Although numerous investigations study the improvement of flame retardancy of epoxy resins using additives, maintaining the flame retardant (FRs) modes of action present in the resins upon transfer to composites is challenging. In this study, ammonium polyphosphate (APP) and inorganic silicate (InSi) are loaded at 10%, 30%, and 50% by weight, in a diglycidyl ether of bisphenol A (DGEBA) resin cured with dicyandiamide and transferred to bidirectional (BD) glass fiber (GF) composites. Although a 50% loading of the FRs impacts the curing kinetics of the resin system, the effect on the glass transition temperature of the resin system remains negligible compared to reactive FRs in the state of the art integrated into the resin's chemical structure. Increasing the FR content improved the heat release characteristics in both the resins and composites. However, the charring mode of action is completely suppressed in the formulation with 10% APP + InSi. A 30% concentration of the FRs restored the charring action in the composite and the GFs provide increased protective layer action upon transfer to the composites. This study highlights the importance of accounting for the changing dynamics related to processing and flame retardancy upon transferring FRs from resins to composites. KW - Composites KW - Flame retardance KW - Resins KW - Synthesis and processing techniques PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610484 DO - https://doi.org/10.1002/app.55988 SN - 1097-4628 VL - 141 IS - 39 SP - 1 EP - 18 PB - Wiley CY - New York, NY AN - OPUS4-61048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanchez Olivares, G. A1 - Battig, Alexander A1 - Goller, Sebastian M. A1 - Rockel, Daniel A1 - Ramirez Gonzáles, V. A1 - Schartel, Bernhard T1 - Imparting Fire Retardancy and Smoke Suppression to Leather during Tanning Processes N2 - Leather is considered a luxury good when used in seating and upholstery. To improve safety, flame retardancy in leather is usually achieved through various finishing processes such as spray or roller coating. These treatments require processing steps that cost time and are laborintensive. One avenue to achieving flame retardancy in leather is to add flame retardants during the tanning process. However, the influence on flame retardancy exerted by specific intumescent additives specifically added during leather tanning has yet to be investigated. This work explores the roles played by intumescent additive compounds in flame retarding leather when they are added during tanning instead of applied as a coating. Via a systematic investigation of various compound mixtures, the flame retardant effects in the condensed and the gas phases are elucidated. The results show a strong impact of melamine in the gas phase and of polyphosphates in the condensed phase. Their impact was quantified in fire and smoke analysis, showing a 14% reduction in the peak of heat release rate, strongly reduced burning lengths, and a 20% reduction in total smoke release compared to nontreated leather. These results illuminate the key role played by specific compounds in the flame retardancy of leather, particularly when they are added specifically during the tanning process instead of being applied as a coating. This method has great potential to reduce processing steps, lower costs, and improve material safety. KW - Leather KW - Fire protection KW - Intumescent additives KW - Smoke suppression PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564777 DO - https://doi.org/10.1021/acsomega.2c05633 SN - 2470-1343 VL - 7 IS - 48 SP - 44156 EP - 44169 PB - ACS AN - OPUS4-56477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Brinkmann, M. T1 - Material behaviour of unstabilised earth block masonry and its components under compression at varying relative humidity N2 - block and mortar types is analysed with particular regard to the influence of varying relative humidity. The uniaxial compressive strength and deformation characteristics of unstabilised earth blocks and mortars as well as of unstabilised earth block masonry are studied in detail and compared to conventional masonry to evaluate whether the structural design can be made accordingly. An increase of 30 % points in relative humidity leads to a reduction of the masonry´s compressive strength between 33 % and 35 % whereas the Young´s modulus is reduced by 24–29 %. However, the ratio between the Young´s modulus and the characteristic compressive strength of earth block masonry ranges between E33/fk = 283–583 but is largely independent of the relative humidity. The results show that the mechanical properties of the investigated unstabilised earth block masonry are sufficient for load-bearing structures, yielding a masonry compressive strength between 2.3 MPa and 3.7 MPa throughout the range of moisture contents investigated. In general, the design concept of conventional masonry can be adapted for unstabilised earth masonry provided that the rather low Young´s modulus as well as the moisture dependence of both, compressive strength and Young´s modulus, are sufficiently taken into account. KW - Compressive strength KW - Earth block masonry KW - Compression tests KW - Stress-strain relation KW - Relative humidity KW - Moisture content PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562417 DO - https://doi.org/10.1016/j.cscm.2022.e01663 SN - 2214-5095 VL - 17 SP - 1 EP - 15 PB - Elsevier B.V. CY - Netherlands AN - OPUS4-56241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jauregui Rozo, Maria A1 - Sunder, S: A1 - Ruckdäschel, H. A1 - Schartel, Bernhard T1 - Char, gas, and action: Transfer of the flame-retardant modes of action in epoxy resins and their fiber-reinforced composites N2 - Flame retardants are often developed for epoxy resins and then transferred into their fiber-reinforced composites with uncertain results. Understanding this transfer in detail represents a critical scientific challenge. This study systematically compares epoxy resins with their glass-fiber reinforced composites, focusing on bisphenol A diglycidyl ether with the hardener dicyandiamide, the flame retardants melamine polyphosphate, ammonium polyphosphate, and silane ammonium polyphosphate, along with inorganic silicate. The research investigates changes in pyrolysis (thermogravimetry), flammability (UL 94, limiting oxygen index), and fire behavior (cone calorimeter) while also examining the flame-retardant modes of action and overall fire performance. The findings reveal that alterations in the amount of fuel, thermal properties, melt flow, and protective layer significantly impact ignition, flammability, and fire load, with a critical reduction in carbonaceous char within the composites preventing intumescence. This study quantifies the effects and provides a fundamental scientific understanding of the complex transfer process of flame retardants from resins to composites, offering essential insights that are of major importance for developing more effective flame-retardant materials. KW - Glas fibers KW - Epoxy resins KW - Fire behavior KW - Flammability KW - Composites KW - Flame retardants PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615371 DO - https://doi.org/10.1016/j.polymertesting.2024.108610 SN - 0142-9418 SN - 1873-2348 VL - 140 PB - Elsevier Ltd. AN - OPUS4-61537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schepers, Winfried A1 - Kulke, D. T1 - Cone penetration tests and dynamic soil properties N2 - ISO 14837-32:2015 and DIN EN 1998-1/NA:2021 as well as prEN 1997-2:2022 allow for us-ing correlations between the results of in-situ soil penetration tests and shear wave velocity (or shear modulus) to determine soil properties to be used in dynamic analyses. While the ISO and prEN standards even provide some recommendations on specific correlations to be used, the DIN standard does not. Due to the statistical nature of such correlations their general applica-bility has to be verified. We collected data sets from test sites from Germany as well as New Zealand at which cone penetration tests (CPT) as well as seismic site investigation methods were conducted. These sites comprise sandy soils as well as clayey soils, mixed soils as well as glacial soils. We compare the results of several correlations between CPT results and shear wave velocity. The accuracy of such correlations is assessed with respect to the accuracy of seismic in-situ tests. It turns out that for clean sands such correlations between CPT and Vs have a similar order of variability as seismic in-situ tests conducted at the same site. The higher the fines portion of the soil, the higher the variability of the statistical correlations, and conse-quently the less the general applicability. For glacial soils and other special soil types usage of statistical correlations to determine dynamic soil properties is not recommended. T2 - XII International Conference on Structural Dynamics CY - Delft, Netherlands DA - 02.07.2023 KW - Wave propagation KW - Soil properties KW - Dynamic excitation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604887 DO - https://doi.org/10.1088/1742-6596/2647/25/252005 VL - 2647 SP - 1 EP - 11 PB - IOP Publishing CY - Bristol AN - OPUS4-60488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schepers, Winfried A1 - Brinkgreve, RBJ A1 - Appel, S. T1 - Recommendations on finite element modelling of non-seismic excitation in soil-structure interaction problems N2 - Nowadays geotechnical engineering firms have powerful software tools to extent their consult-ing business also into dynamic soil-structure interaction, which before has been restricted to a rather small community of specialized experts in this field, and they certainly do. This is par-ticularly true with respect to non-seismic sources, that is all kinds of human induced vibrations. Hence, there is a demand from clients as well as from contractors to have guidance on the re-quirements as well as the limits of numerical modelling of soil-structure interaction. From the literature as well as from relevant standards, recommendations for the numerical modelling of soil-structure interaction problems involving seismic actions are well known, e. g. ASCE/SEI 4-16. There are, however, some particularities when dealing with human-induced vibrations, which are absent in seismic analyses. For human-induced excitations very little specific guid-ance has been published in the past. A machine foundation on a homogeneous half space ex-cited by harmonic loads with excitation frequency between 4 Hz and 64 Hz has been ana-lysed by means of several commercially available software packages. Parametric studies have been performed to verify if recommendations for seismic soil-structure analyses are valid for non-seismic analyses as well. This paper provides details on the benchmark example and the most important conclusions from the undertaken parametric studies. T2 - XII International Conference on Structural Dynamics CY - Delft, Netherlands DA - 02.07.2023 KW - Numerische Analysen KW - Referenzbeispiel KW - Maschinenfundament KW - Wellenausbreitung PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604931 DO - https://doi.org/10.1088/1742-6596/2647/8/082014 SN - 1742-6596 VL - 2647 IS - 25 SP - 1 EP - 13 PB - IOP Publishing AN - OPUS4-60493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Mund, Maximilian A1 - Daus, Lars-Hendrik A1 - Hothan, Sascha A1 - Schaumann, Peter A1 - Schartel, Bernhard T1 - Durability of intumescent coatings and recommendations for test concepts for a working life of more than 10 years N2 - It is an essential requirement for all building products to ensure durability of their fire safety. Throughout the working life of products, intumescent coatings are aged by certain climatic factors. To predict a lifetime of several years, generally the behaviour of the intumescent coating is extrapolated based on accelerated artificial ageing. The established German and European procedures to assess the durability assume a working life of at least 10 years. For a longer period, additional evidence is required; yet the procedure and the specifications to justify this are not described. In addition to addressing this formal lack, from a scientific point of view it is necessary to investigate the degradation of intumescent coatings in detail and to propose a reliable test concept to assess durability for more than 10 years. This paper summarises the existing knowledge about the ageing of intumescent coatings. The results of various demanding weathering approaches are presented for two intumescent coatings tested in a joint research project. Moreover, formulations with a reduced amount of functionally relevant components were analysed to gain insight into the associated effects. Derived from these research results and knowledge, recommendations are proposed to assess the durability of intumescent coatings for more than 10 years based on a combination of verifications. KW - Ageing KW - Fire protection KW - Intumescent coating KW - Steel construction KW - Working life PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603852 DO - https://doi.org/10.1016/j.firesaf.2024.104173 SN - 0379-7112 VL - 146 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-60385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Pyrolysis and flammability of phosphorus based flame retardant pressure sensitive adhesives and adhesive tapes N2 - Pressure-sensitive adhesive tapes are used in a variety of applications such as construction, aircrafts, railway vehicles, and ships, where flame retardancy is essential. Especially in these applications, phosphorus-based flame retardants are often chosen over halogenated ones due to their advantages in terms of toxicity. Although there are pressure-sensitive adhesives with phosphorus flame retardants available on the market, their flame-retardant modes of action and mechanisms are not entirely understood. This research article provides fundamental pyrolysis research of three phosphorus-based flame retardants that exhibit different mechanisms in a pressuresensitive adhesive matrix. The flame-retardants modes of action and mechanisms of a 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivate, an aryl phosphate, and a self-synthesized, covalently bonded DOPO derivate (copolymerized) are investigated. The blended DOPO derivate is volatilized at rather low temperatures while the covalently bonded DOPO derivate decomposes together with the polymer matrix at the same temperature. Both DOPO derivates release PO radicals which are known for their flame inhibition. The aryl phosphate decomposes at higher temperatures, releases small amounts of aryl phosphates into the gas phase, and acts predominantly the condensed phase. The aryl phosphate acts as precursor for phosphoric acid and improves the charring of the pressure sensitive adhesive matrix. All flame retardants enhance the flammability of the adhesives depending on their individual mode of action while the covalently bonded flame retardant additionally improves the mechanical properties at elevated temperatures making it a promising future technology for pressure-sensitive adhesives. KW - Pyrolysis of flame retardant KW - Pyrolysis gas chromatography KW - Mass spectrometry KW - Phosphorus flame retardant KW - Decomposition mechanism KW - Flame retardant pressure sensitive adhesives KW - Flame retardancy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607192 DO - https://doi.org/10.1016/j.jaap.2024.106658 SN - 0165-2370 SN - 1873-250X VL - 181 SP - 1 EP - 31 PB - Elsevier B.V. AN - OPUS4-60719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vlach, Tomáš A1 - Řepka, Jakub A1 - Hájek, Jakub A1 - Pošta, Jan A1 - Fürst, Richard A1 - Hájek, Petr T1 - Shear Capacity of Hollow High-Performance Concrete Beams with Cross-Wound Carbon Fiber-Reinforced Polymer Reinforcement N2 - This paper introduces cross-wound CFRP shear reinforcement of hollow HPC beams. The CFRP reinforcement was manufactured in the form of a square tubular mesh from carbon rovings oriented at ±45° from the longitudinal axis. The shear reinforcement was made in two variants from carbon yarns with linear densities of 1600 and 3700 tex. Tensile reinforcement made of BFRP bars was positioned directly around the hollow core and was used as a platform for manual winding of the shear reinforcement. The hollow beams were subjected to a three-point bending test with four configurations of the tensile BFRP reinforcement for better evaluation of the effect of the shear reinforcement under different conditions. The 1600 tex shear reinforcement increased the ultimate flexural strength by at least 89% compared to specimens without any shear reinforcement. The 3700 tex shear reinforcement yielded slightly better results in most cases but was not utilized to its full shear capacity as these specimens always failed in shear due to the delamination of the concrete matrix from the shear reinforcement. There was too much reinforcement in the beam cross-section. KW - Hollow concrete beam KW - Shear reinforcement KW - Composite reinforcement KW - Woven reinforcement KW - Cross-wound reinforcement KW - Fiber-reinforced polymer KW - High-performance concrete PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623868 DO - https://doi.org/10.3390/polym17010075 SN - 2073-4360 VL - 17 IS - 1 SP - 1 EP - 13 PB - MDPI AN - OPUS4-62386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cunningham, Patrick A1 - Wang, L. A1 - Kane, S. A1 - Kim, A. A1 - Jenkins, B. M. A1 - Miller, S. A. T1 - Lifecycle implications and mechanical properties of carbonated biomass ashes as carbon-storing supplementary cementitious materials N2 - Methods to sequester and store atmospheric CO2 are critical to combat climate change. Alkaline-rich bioashes are potential carbon fixing materials. This work investigates potential co-benefits from mineralizing carbon in biomass ashes and partially replacing high embodied greenhouse gas (GHG) Portland cement (PC) in cement-based materials with these ashes. Specifically, rice hull ash (RHA), wheat straw ash (WSA), and sugarcane bagasse ash (SBA) were treated to mineralize carbon, and their experimental carbon content was compared to modeled potential carbonation. To understand changes in the cement-based storage materials, mortars made with CO2-treated WSA and RHA were experimentally compared to PC-only mortars and mortars made with ashes without prior CO2 treatment. Life cycle assessment methodology was applied to understand potential reductions in GHG emissions. The modeled carbonation was ∼18 g-CO2/kg-RHA and ∼180 g-CO2/kg-WSA. Ashes oxidized at 500 °C had the largest measured carbon content (5.4 g-carbon/kg-RHA and 35.3 g-carbon/kg-WSA). This carbon appeared to be predominantly residual from the biomass. Isothermal calorimetry showed RHA-PC pastes had similar heat of hydration to PC-pastes, while WSA-PC pastes exhibited an early (at ∼1.5 min) endothermic dip. Mortars with 5 % and 15 % RHA replacement had 1–12 % higher compressive strength at 28 days than PC-only mortars, and milled WSA mortars with 5 % replacement had 3 % higher strength. A loss in strength was noted for the milled 15 % WSA, the CO2-treated 5 %, and the 15 % WSA mortars. Modeled reductions in GHG emissions from CO2-treated ashes were, however, marginal (<1 %) relative to the untreated ashes. KW - CO2 sequestration KW - CO2 storage KW - Biomass ash KW - Supplementary cementitious materials KW - Concrete PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626959 DO - https://doi.org/10.1016/j.biombioe.2025.107772 SN - 1873-2909 VL - 197 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-62695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asante, Bright T1 - Optimized mix design and fire resistance of geopolymer recycled aggregate concrete under elevated temperatures N2 - This study investigates the performance of fly ash-based geopolymer recycled aggregate concrete (GRAC) as a sustainable alternative to Ordinary Portland Cement (OPC) concrete, focusing on its compressive strength and behavior under high-temperature exposure (150 ◦C, 300 ◦C, 600 ◦C, and 900 ◦C). The research emphasizes the use of 100 % recycled concrete aggregates as a replacement for natural aggregates, with samples cured at ambient conditions and at 60 ◦C in an oven. Key factors, including water content and curing conditions, were evaluated to determine their influence on compressive strength and thermal stability. Results indicate that water content is the primary factor governing compressive strength, while recycled aggregates contribute to a secondary but notable effect. GRAC maintained up to 65 % of its initial strength after exposure to 600 ◦C, though strength degradation and severe cracking occurred at 900 ◦C. Oven-cured samples showed fewer surface cracks but experienced slightly higher mass loss than room-cured coun-terparts. This study highlights the potential of GRAC as an environmentally friendly material capable of withstanding moderate thermal conditions, providing significant contributions to green construction practices and the reuse of construction and demolition waste. KW - Geopolymer KW - Recycled aggregate concrete KW - Elevated temperature PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627071 DO - https://doi.org/10.1016/j.cscm.2025.e04401 SN - 2214-5095 VL - 22 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, Alexander A1 - Dingel, Kristina A1 - Kottke, Daniel A1 - Degener, Sebastian A1 - Meier, David A1 - Sick, Bernhard A1 - Niendorf, Thomas T1 - Data selection strategies for minimizing measurement time in materials characterization N2 - Every new material needs to be assessed and qualified for an envisaged application. A steadily increasing number of new alloys, designed to address challenges in terms of reliability and sustainability, poses significant demands on well-known analysis methods in terms of their efficiency, e.g., in X-ray diffraction analysis. Particularly in laboratory measurements, where the intensities in diffraction experiments tend to be low, a possibility to adapt the exposure time to the prevailing boundary conditions, i.e., the investigated microstructure, is seen to be a very effective approach. The counting time is decisive for, e.g., complex texture, phase, and residual stress measurements. Traditionally, more measurement points and, thus, longer data collection times lead to more accurate information. Here, too short counting times result in poor signal-to-background ratios and dominant signal noise, respectively, rendering subsequent evaluation more difficult or even impossible. Then, it is necessary to repeat experiments with adjusted, usually significantly longer counting time. To prevent redundant measurements, it is state-of-the-art to always consider the entire measurement range, regardless of whether the investigated points are relevant and contribute to the subsequent materials characterization, respectively. Obviously, this kind of approach is extremely time-consuming and, eventually, not efficient. The present study highlights that specific selection strategies, taking into account the prevailing microstructure of the alloy in focus, can decrease counting times in X-ray energy dispersive diffraction experiments without any detrimental effect on data quality for the subsequent analysis. All relevant data, including the code, are carefully assessed and will be the basis for a widely adapted strategy enabling efficient measurements not only in lab environments but also in large-scale facilities. KW - Materials characterization KW - Machine learning KW - X-ray diffraction KW - Measurement optimization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630831 DO - https://doi.org/10.1038/s41598-025-96221-1 SN - 2045-2322 VL - 15 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-63083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liao, Chun-Man ED - Zhang, Jian T1 - Modal and Wave Propagation Analysis of Vibration Tests on a Laboratory Building Model Before and After Damage N2 - Weakened structural stiffness is often a consequence of building damage, particularly after severe events such as earthquakes, where compromised structural performance can pose significant risks. To prevent immediate structural failure, an early warning system is essential, which requires inspection of local components. This research aims to achieve that by exploring the wave propagation analysis method, specifically seismic interferometry. Previous studies have applied this method to building structures, treating them as homogeneous layers of grouped floors. By analyzing the wave travel time along the height of these layers, the fundamental period of the building was estimated. However, this approach did not account for local damage or the variability of structural components, similar to the limitations of vibration‐based damage detection methods, which mainly identify global changes. Thus, the goal of this paper is to improve structural health monitoring by examining the sensitivity of wave screening, bridging the gap between nondestructive testing and vibration‐based damage detection. A half‐scale, seven‐story building model, characterized by vertical stiffness irregularity and transverse plan asymmetry, was tested in a laboratory setting. Two vertical sensor arrays were placed near corner columns of different sizes, representing both strong and weak structural areas. These arrays recorded floor accelerations in three directions. The study confirmed the effectiveness of wave propagation analysis for detecting damage along the sensor arrays before and after the earthquake. A transmissibility damage indicator was used to correlate changes in wave velocity, providing a quantitative assessment of damage levels along the wave propagation path. KW - Damage location KW - Laboratory test KW - Soft story KW - Stifness irregular structure KW - Structural health monitoring PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624931 DO - https://doi.org/10.1155/stc/3453150 SN - 1545-2263 VL - 2025 IS - 1 SP - 1 EP - 17 PB - John Wiley & Sons Ltd. AN - OPUS4-62493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Titscher, Thomas A1 - van Dijk, T. A1 - Kadoke, Daniel A1 - Robens-Radermacher, Annika A1 - Herrmann, Ralf A1 - Unger, Jörg F. T1 - Bayesian model calibration and damage detection for a digital twin of a bridge demonstrator N2 - Using digital twins for decision making is a very promising concept which combines simulation models with corresponding experimental sensor data in order to support maintenance decisions or to investigate the reliability. The quality of the prognosis strongly depends on both the data quality and the quality of the digital twin. The latter comprises both the modeling assumptions as well as the correct parameters of these models. This article discusses the challenges when applying this concept to realmeasurement data for a demonstrator bridge in the lab, including the data management, the iterative development of the simulation model as well as the identification/updating procedure using Bayesian inference with a potentially large number of parameters. The investigated scenarios include both the iterative identification of the structural model parameters as well as scenarios related to a damage identification. In addition, the article aims at providing all models and data in a reproducibleway such that other researcher can use this setup to validate their methodologies. KW - Damage detection KW - Finite element analysis KW - Load identification KW - Model updating KW - Estimation KW - System identification KW - Variational Bayesian statistics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574496 DO - https://doi.org/10.1002/eng2.12669 SN - 2577-8196 SP - 1 EP - 27 PB - Wiley CY - Hoboken, NJ AN - OPUS4-57449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diercks, Philipp A1 - Veroy, K. A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. T1 - Multiscale modeling of linear elastic heterogeneous structures via localized model order reduction N2 - In this paper, a methodology for fine scale modeling of large scale linear elastic structures is proposed, which combines the variational multiscale method, domain decomposition and model order reduction. The influence of the fine scale on the coarse scale is modelled by the use of an additive split of the displacement field, addressing applications without a clear scale separation. Local reduced spaces are constructed by solving an oversampling problem with random boundary conditions. Herein, we inform the boundary conditions by a global reduced problem and compare our approach using physically meaningful correlated samples with existing approaches using uncorrelated samples. The local spaces are designed such that the local contribution of each subdomain can be coupled in a conforming way, which also preserves the sparsity pattern of standard finite element assembly procedures. Several numerical experiments show the accuracy and efficiency of the method, as well as its potential to reduce the size of the local spaces and the number of training samples compared to the uncorrelated sampling. KW - Multiscale methods KW - Variational multiscale method KW - Localized model order reduction KW - Domain decomposition methods PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580671 DO - https://doi.org/10.1002/nme.7326 SN - 0029-5981 SP - 1 EP - 23 PB - Wiley online library AN - OPUS4-58067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Robens-Radermacher, Annika A1 - Held, Felix A1 - Coelho Lima, Isabela A1 - Titscher, Thomas A1 - Unger, Jörg F. T1 - Efficient identification of random fields coupling Bayesian inference and PGD reduced order model for damage localization N2 - One of the main challenges regarding our civil infrastructure is the efficient operation over their complete design lifetime while complying with standards and safety regulations. Thus, costs for maintenance or replacements must be optimized while still ensuring specified safety levels. This requires an accurate estimate of the current state as well as a prognosis for the remaining useful life. Currently, this is often done by regular manual or visual inspections within constant intervals. However, the critical sections are often not directly accessible or impossible to be instrumented at all. Model‐based approaches can be used where a digital twin of the structure is set up. For these approaches, a key challenge is the calibration and validation of the numerical model based on uncertain measurement data. The aim of this contribution is to increase the efficiency of model updating by using the advantage of model reduction (Proper Generalized Decomposition, PGD) and applying the derived method for efficient model identification of a random stiffness field of a real bridge.” KW - Model reduction KW - Model updating KW - Proper generalized decomposition KW - Random field KW - Variational Bayesian Inference PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521275 DO - https://doi.org/10.1002/pamm.202000063 VL - 20 IS - 1 SP - e202000063 PB - Wiley Online Libary AN - OPUS4-52127 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Robens-Radermacher, Annika T1 - PGD in thermal transient problems with a moving heat source: A sensitivity study on factors affecting accuracy and efficiency N2 - Thermal transient problems, essential for modeling applications like welding and additive metal manufacturing, are characterized by a dynamic evolution of temperature. Accurately simulating these phenomena is often computationally expensive, thus limiting their applications, for example for model parameter estimation or online process control. Model order reduction, a solution to preserve the accuracy while reducing the computation time, is explored. This article addresses challenges in developing reduced order models using the proper generalized decomposition (PGD) for transient thermal problems with a specific treatment of the moving heat source within the reduced model. Factors affecting accuracy, convergence, and computational cost, such as discretization methods (finite element and finite difference), a dimensionless formulation, the size of the heat source, and the inclusion of material parameters as additional PGD variables are examined across progressively complex examples. The results demonstrate the influence of these factors on the PGD model’s performance and emphasize the importance of their consideration when implementing such models. For thermal example, it is demonstrated that a PGD model with a finite difference discretization in time, a dimensionless representation, a mapping for a moving heat source, and a spatial domain non-separation yields the best approximation to the full order model. KW - Additive manufacturing KW - Mapping for unseparable load KW - Model order reduction (MOR) KW - Thermal transient problem KW - Sensitivity analysis KW - Proper generalized decomposition (PGD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598001 DO - https://doi.org/10.1002/eng2.12887 VL - 6 IS - 11 SP - 1 EP - 22 PB - John Wiley & Sons Ltd. CY - Berlin AN - OPUS4-59800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diercks, Philipp A1 - Gläser, Dennis A1 - Lünsdorf, Ontje A1 - Selzer, Michael A1 - Flemisch, Bernd A1 - Unger, Jörg F. T1 - Evaluation of tools for describing, reproducing and reusing scientific workflows N2 - In the field of computational science and engineering, workflows often entail the application of various software, for instance, for simulation or pre- and postprocessing. Typically, these components have to be combined in arbitrarily complex workflows to address a specific research question. In order for peer researchers to understand, reproduce and (re)use the findings of a scientific publication, several challenges have to be addressed. For instance, the employed workflow has to be automated and information on all used software must be available for a reproduction of the results. Moreover, the results must be traceable and the workflow documented and readable to allow for external verification and greater trust. In this paper, existing workflow management systems (WfMSs) are discussed regarding their suitability for describing, reproducing and reusing scientific workflows. To this end, a set of general requirements for WfMSs were deduced from user stories that we deem relevant in the domain of computational science and engineering. On the basis of an exemplary workflow implementation, publicly hosted at GitHub (https://github.com/BAMresearch/NFDI4IngScientificWorkflowRequirements), a selection of different WfMSs is compared with respect to these requirements, to support fellow scientists in identifying the WfMSs that best suit their requirements. KW - FAIR KW - Reproducibility KW - Scientific workflows KW - Tool comparison KW - Workflow management PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584832 DO - https://doi.org/10.48694/inggrid.3726 VL - 1 IS - 1 SP - 1 EP - 27 AN - OPUS4-58483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (less than1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. These effects are prominent in the meso-pore range and might significantly alter the effective diffusion coefficient. KW - Earth material KW - Material moisture KW - Physisoprtion KW - Chemisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583811 DO - https://doi.org/10.1016/j.matpr.2023.09.034 SN - 2214-7853 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-58381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schnell, A. A1 - Rübner, Katrin A1 - Seher, Julia A1 - Müller, A. A1 - Liebezeit, S. A1 - Fenner, J. A1 - Martin, F. A1 - Pniok, N. T1 - REALight ‐ Leichtgranulate und REA‐Gips aus feinkörnigen sulfatbelasteten Bau‐ und Abbruchabfällen N2 - Ziel des Projekts REALight ist die Entwicklung einer Referenzanlage zur Herstellung von Leichtgranulaten (leichte Gesteinskörnungen) aus Bau‐ und Abbruchabfällen und zur Gipsrückgewinnung. Als Rohstoffe werden bisher ungenutzte oder auf niedrigem Niveau eingesetzte Bau‐ und Abbruchabfälle und industrielle Nebenprodukte verwendet. Als Produkte werden leichte Gesteinskörnungen hergestellt. Die Sulfatabtrennung durch eine thermische Zersetzung bildet die Grundlage für die zusätzliche Gewinnung von Rauchgasentschwefelungs‐Gips (REA‐Gips). Das Projekt wird im Rahmen der Fördermaßnahme „Ressourceneffiziente Kreislaufwirtschaft – Bauen und Mineralische Stoffkreisläufe (ReMin)” gefördert. ReMin ist eine Maßnahme zur Umsetzung des BMBF‐Forschungskonzepts „Ressourceneffiziente Kreislaufwirtschaft” als Teil der BMBF Strategie „Forschung für nachhaltige Entwicklung – FONA”. Ziel der Förderung ist es, den Ausbau der Kreislaufwirtschaft voranzutreiben. Im Mittelpunkt steht dabei die Bauwirtschaft mit ihrer hohen Nachfrage nach Rohstoffen und gleichzeitig großen Mengen an anfallenden mineralischen Abfällen. Am Projekt REALight sind 12 Partner aus verschiedenen Bereichen der Baustoffherstellung und ‐anwendung, Abfallaufbereitung, Verfahrenstechnik sowie Forschung und Entwicklung beteiligt. T2 - 21. Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Baustoffrecycling KW - Leichtgranulate KW - Gips KW - Leichte Gesteinskörnungen KW - Drehrohrofen KW - Recycling KW - Mauerwerkbruch KW - Infraleichtbeton PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591708 DO - https://doi.org/10.1002/cepa.2840 SN - 2509-7075 VL - 6 IS - 6 SP - 530 EP - 536 PB - Ernst & Sohn CY - Berlin AN - OPUS4-59170 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agrawal, A. A1 - Tamsen, E. A1 - Unger, Jörg F. A1 - Koutsourelakis, P-S T1 - From concrete mixture to structural design—a holistic optimization procedure in the presence of uncertainties N2 - We propose a systematic design approach for the precast concrete industry to promote sustainable construction practices. By employing a holistic optimization procedure, we combine the concrete mixture design and structural simulations in a joint, forward workflow that we ultimately seek to invert. In this manner, new mixtures beyond standard ranges can be considered. Any design effort should account for the presence of uncertainties which can be aleatoric or epistemic as when data are used to calibrate physical models or identify models that fill missing links in the workflow. Inverting the causal relations established poses several challenges especially when these involve physicsbased models which more often than not, do not provide derivatives/sensitivities or when design constraints are present. To this end, we advocate Variational Optimization, with proposed extensions and appropriately chosen heuristics to overcome the aforementioned challenges. The proposed approach to treat the design process as a workflow, learn the missing links from data/models, and finally perform global optimization using the workflow is transferable to several other materials, structural, and mechanical problems. In the present work, the efficacy of the method is exemplarily illustrated using the design of a precast concrete beam with the objective to minimize the global warming potential while satisfying a number of constraints associated with its load-bearing capacity after 28 days according to the Eurocode, the demolding time as computed by a complex nonlinear finite element model, and the maximum temperature during the hydration. KW - Black-box optimization under uncertainty KW - Mix design KW - Performance oriented design KW - Precast concrete KW - Probabilistic machine learning KW - Sustainable material design PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615443 DO - https://doi.org/10.1017/dce.2024.18 VL - 5 IS - e20 SP - 1 EP - 32 PB - Cambridge University Press CY - England AN - OPUS4-61544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vogler, Nico A1 - Drabetzki, Philipp A1 - Lindemann, Mathias A1 - Kühne, Hans-Carsten T1 - Description of the concrete carbonation process with adjusted depth resolved thermogravimetric analysis N2 - The thermal gravimetric analysis (TG) is a common method for the examination of the carbonation progress of cement-based materials. Unfortunately, the thermal properties of some components complicate the evaluation of TG results. Various hydrate phases, like ettringite (AFt), C-S-H and AFm decompose almost simultaneously in the temperature range up to 200 °C. Additionally, physical bound water is released in the same temperature range. In the temperature range between 450 °C and 600 °C the decomposition of calcium hydroxide and amorphous or weakly bound carbonates takes place simultaneously. Carbonates, like calcite, from limestone powder or other additives may be already contained in the noncarbonated sample material. For this research an attempt was made to minimise the influence of these effects. Therefore, differential curves from DTG-results of non-carbonated areas and areas with various states of carbonation of the same sample material were calculated and evaluated. Concretes based on three different types of cement were produced and stored under accelerated carbonation conditions (1 % CO2 in air). The required sample material was obtained by cutting slices from various depth of previously CO2-treated specimen and subsequent grinding. During the sample preparation, a special attention was paid that no additional carbonation processes took place. As reference method for the determination of the carbonation depth the sprayed application of phenolphthalein solution was carried out. Microscopic analysis where examined to confirm the assumptions made previously. Furthermore, the observed effect of encapsulation of calcium hydroxide by carbonates caused by the accelerated carbonation conditions was examined more closely. KW - Microscopy KW - Accelerated carbonation KW - Carbonation behaviour KW - Concrete KW - Thermal Analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530571 DO - https://doi.org/10.1007/s10973-021-10966-1 VL - 147 IS - 11 SP - 1 EP - 14 PB - Springer AN - OPUS4-53057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Pirskawetz, Stephan A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel T1 - The load-bearing behaviour of a reinforced concrete beam investigated by optical measuring techniques N2 - Bending beams and slabs are typical examples for structural elements used for reinforced concrete structures such as bridge girders, T-beams and bridge decks. Their strength related failure modes at maximum loading can be divided into bending and shear failure. The failure of beams loaded in bending can occur with or without indication. Therefore, conventional design concepts aim on failure modes with sufficient indication (e.g. large deflections or cracks), as it occurs in the case of secondary flexural compression failure. These indicating factors can also be used for Structural Health Monitoring (SHM) of civil infrastructure systems (e.g. bridges) to identify structural changes. In this context, non-destructive testing (NDT) methods offer different techniques for measuring deflections or crack formation and opening. However, profound knowledge on the determining failure modes of bending beams and their detection by NDT methods is required for the reliable application of SHM. Different NDT methods have been used in this study for analysing the load-bearing behaviour of a reinforced concrete beam in bending. The different measuring techniques are briefly described and their applicability is discussed by means of experimental results. For this purpose, the load-bearing behaviour of a reinforced concrete beam having a span of 2.75 m was investigated in a four-point bending flexural test at laboratory scale. The focus is on the characterization of determining failure modes by optical NDT and the comparison with classical measuring techniques (e.g. deformation measurements by displacement transducers). The bending beam was equipped with two single-mode (SM) sensor fibres. One fibre served as Distributed Optical Fibre Sensor (DOFS), whereas the other fibre contained Fibre Bragg Grating (FBG) sensors. In addition, optical deformation measurements using Digital Image Correlation (DIC) and Stereophotogrammetry (SP) were conducted. KW - Concrete beam KW - Bending KW - Digital image correlation KW - Stereophotogrammetry KW - Distributed fibre optic sensor KW - Fibre bragg grating PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524762 DO - https://doi.org/10.1617/s11527-021-01699-6 VL - 54 IS - 3 SP - Article 102 PB - Springer AN - OPUS4-52476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weigel, Sandra A1 - Gehrke, M. A1 - Recknagel, Christoph A1 - Stephan, D. T1 - Identification and quantification of additives in bituminous binders based on FTIR spectroscopy and multivariate analysis methods N2 - Bitumen is a crucial building material in road construction, which is exposed to continuously higher stresses due to higher traffic loads and changing climatic conditions. Therefore, various additives are increasingly being added to the bitumen complicating the characterisation of the bituminous binder, especially concerning the reuse of reclaimed asphalt. Therefore, this work aimed to demonstrate that the combination of Fourier transform infrared (FTIR) spectroscopy with attenuated total reflexion (ATR) technique and multivariate evaluation is a very wellsuited method to reliable identify and quantify additives in bituminous binders. For this purpose, various unmodified and modified binders, directly and extracted from laboratory and reclaimed asphalts, were investigated with FTIR-ATR spectroscopy. The determined spectra, pre-processed by standard normal variate (SNV) transformation and the determination of the 1st derivation, were evaluated using factor Analysis (FA), linear discriminant analysis (LDA) and partial least square regression (PLSR). With this multivariate evaluation, first, a significant model with a very high hit rate of over 90% was developed allowing for the identification of styrene-butadiene copolymers (SBC), ethylene-copolymer bitumen (ECB) and different waxes (e.g. amide and Fischer-Tropsch wax) even if the additives do not show any additional peaks or the samples are multi-modified. Second, a quantification of the content is possible for SBC, ECB, and Amide wax with a mean error of RMSE B 0.4 wt% and a coefficient of determination of R2[90%. Based on these results, FTIR identification and quantification of additives in bituminous binders is a very promising method with a great potential. KW - Bituminous binders KW - FTIR-ATR KW - Multivariate evaluation KW - Identification and quantification of additives KW - Polymers KW - Waxes PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534877 DO - https://doi.org/10.1617/s11527-021-01763-1 VL - 54 IS - 4 SP - 1 EP - 9 PB - Springer AN - OPUS4-53487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Miriam E. A1 - Hilbig, Harald A1 - Stelzner, Ludwig A1 - Machner, Alisa T1 - Effect of the chemical composition of synthetic alkali-silica gels on their structure, swelling behavior and water uptake N2 - For alkali-silica reaction (ASR) gels, the relationship between swelling expansion, structure and chemical composition, particularly the effect of aluminum, remains unknown. This study investigates the structure, swelling expansion and associated water uptake of synthetic ASR gels with various Al/Si (0–0.1) and Ca/Si (0.1–0.4) ratios. The results show that aluminum incorporated into the gel structure reduces the overall swelling expansion and the leaching of silicate species during the swelling test. Moreover, they revealed that water in the Al-ASR gels is more tightly bound, reducing the overall water uptake compared to the Al-free ASR gels. Additionally, there is a linear correlation between the maximal swelling results and the ASR gel composition. However, no direct correlation emerged between the amount of water uptake and the free swelling of the ASR gels, which indicates that other factors, like the type of water bonding and pore size of the gels, are decisive for the swelling mechanism. KW - Concrete KW - Alkali-silica reaction (ASR) KW - Durability KW - 1H NMR relaxometry KW - 29Si NMR KW - 27Al NMR KW - FTIR KW - Al-ASR gel KW - Swelling test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624268 DO - https://doi.org/10.1016/j.cemconres.2024.107596 VL - 184 SP - 1 EP - 18 PB - Elsevier B.V. AN - OPUS4-62426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fürst, Richard A1 - Häßler, Dustin A1 - Stelzner, Ludwig A1 - Hothan, Sascha T1 - Fire resistance of existing steel structures with aged intumescent coating based on an in situ test method N2 - Intumescent coatings are commonly used in civil engineering to increase the fire resistance of steel structures. Exposed to fire, the intumescent coating reacts and forms a thermal protective char around the steel member. Thus, the heating of the steel is significantly slowed down and the fire resistance can be improved. Information regarding the scope of application and the durability of intumescent coatings are given in national approvals or European Technical Assessment documents. Due to the environmental conditions, intumescent coatings are subjected to ageing effects, which can reduce the durability and their thermal protection performance. To predict the durability for several years, during the approval procedure the behaviour of intumescent coatings is predominantly extrapolated based on accelerated artificial ageing. The established German and European assessment procedures to test and assess durability assume a working life of at least 10 years. Additional evidence may be required for longer periods. However, at present there is no method of verifying the thermal performance of existing structural members on site. For this reason, BAM is conducting the research project "INSIST" [1] to develop a minimally invasive in situ test method to determine the fire resistance of existing steel structures with applied intumescent coating. The investigation includes the development of a mobile prototype furnace. The paper describes the test setup, the developed prototype furnace, and the results of the performed test programme on uncoated and coated steel specimens. Based on this, recommendations for the test procedure are given. KW - In situ testing KW - Fire resistance KW - Intumescent coating KW - Steel KW - Thermal protection KW - Durability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629533 DO - https://doi.org/10.1016/j.firesaf.2025.104380 VL - 153 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-62953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferrier, Emmanuel A1 - Michel, Laurent A1 - Thiele, Marc A1 - Mercier, Julien T1 - Strain-rate effect on the bond strength of external bonded reinforced carbon fiber-reinforced polymer for concrete structure N2 - The aim of the presented study is to investigate the dynamic loading strength of an external bonded fiber-reinforced polymers (FRP) system under seismic loading. 16 bonded FRP samples under different loading speeds ranging as 0.0000167–0.8 m /s were examined to determine the characteristics of the FRP bond strength on the concrete. The mechanical tests involved measuring the concrete/FRP shear properties using a double-lap shear test. Sixteen concrete specimens were cast, strengthened and surface preparation, instrumented, and driven to failure in the LMC laboratory and the BAM laboratory (Germany). Dynamic loading increased the bonded strength mainly because of an increase in the concrete tensile strength. Experimental data are then analysed and competed with the equation given by the new European standard that develop the design of external bonded FRP. The characteristic properties and bonded strength obtained by design equation were compared. Based on the results design equation are modified. KW - EBR strengthening system KW - Desing bond strength KW - Durability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625354 DO - https://doi.org/10.1016/j.conbuildmat.2025.140216 SN - 1879-0526 VL - 466 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-62535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrés Arcones, Daniel A1 - Weise, M. A1 - Koutsourelakis, P-S. A1 - Unger, Jörg F. T1 - Bias Identification Approaches for Model Updating of Simulation-based Digital Twins of Bridges N2 - Simulation-based digital twins of bridges have the potential not only to serve as monitoring devices of the current state of the structure but also to generate new knowledge through physical predictions that allow for better-informed decision-making. For an accurate representation of the bridge, the underlying models must be tuned to reproduce the real system. Nevertheless, the necessary assumptions and simplifications in these models irremediably introduce discrepancies between measurements and model response. We will show that quantifying the extent of the uncertainties introduced through the models that lead to such discrepancies provides a better understanding of the real system, enhances the model updating process, and creates more robust and trustworthy digital twins. The inclusion of an explicit bias term will be applied to a representative demonstrator case based on the thermal response of the Nibelungenbrücke of Worms. The findings from this work are englobed in the initiative SPP 100+, whose main aim is the extension of the service life of structures, especially through the implementation of digital twins. T2 - EWSHM 2024 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Digital Twins KW - Model Bias KW - SPP100+ KW - Bridge Monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622522 DO - https://doi.org/10.58286/30524 SN - 2941-4989 IS - 12 SP - 1 EP - 10 PB - NDT.net GmbH & Co. KG CY - Mayen, Germany AN - OPUS4-62252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Robens-Radermacher, Annika A1 - Unger, Jörg F. T1 - Efficient structural reliability analysis by using a PGD model in an adaptive importance sampling schema N2 - One of the most important goals in civil engineering is to guarantee the safety of the construction. Standards prescribe a required failure probability in the order of 10−4 to 10−6. Generally, it is not possible to compute the failure probability analytically. Therefore, many approximation methods have been developed to estimate the failure probability. Nevertheless, these methods still require a large number of evaluations of the investigated structure, usually finite element (FE) simulations, making full probabilistic design studies not feasible for relevant applications. The aim of this paper is to increase the efficiency of structural reliability analysis by means of reduced order models. The developed method paves the way for using full probabilistic approaches in industrial applications. In the proposed PGD reliability analysis, the solution of the structural computation is directly obtained from evaluating the PGD solution for a specific parameter set without computing a full FE simulation. Additionally, an adaptive importance sampling scheme is used to minimize the total number of required samples. The accuracy of the failure probability depends on the accuracy of the PGD model (mainly influenced on mesh discretization and mode truncation) as well as the number of samples in the sampling algorithm. Therefore, a general iterative PGD reliability procedure is developed to automatically verify the accuracy of the computed failure probability. It is based on a goal-oriented refinement of the PGD model around the adaptively approximated design point. The methodology is applied and evaluated for 1D and 2D examples. The computational savings compared to the method based on a FE model is shown and the influence of the accuracy of the PGD model on the failure probability is studied. KW - Reliability KW - Probability of failure KW - Adaptive importance sampling KW - Reduced order models KW - Proper Generalized Decomposition PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510345 DO - https://doi.org/10.1186/s40323-020-00168-z VL - 7 SP - Article number: 29 PB - SpringerOpen AN - OPUS4-51034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Gardei, André A1 - Fontana, P. A1 - Meng, Birgit T1 - Thermal and hydrothermal treatment of UHPC: influence of the process parameters on the phase composition of ultra-high performance concrete N2 - Several studies show that thermal and hydrothermal treatment can further improve the excellent properties of UHPC in terms of mechanical strength and durability. While for the thermal treatment the increase in strength is attributed to an intensified pozzolanic and hydraulic reaction, for the hydrothermal treatment previous studies accredited it mostly to the formation of tobermorite. In the presented study thermal and hydrothermal treatment of UHPC samples was systematically varied and the phase formation analysed related to the strength development of a reference sample cured for 28 days in water. For the thermal treatment the results show that the strength increase depends on the protection against desiccation and can be ascribed to an improved pozzolanic reaction of the siliceous fillers. To achieve a significant enhancement of strength, a pre-storage time of few days and a long dwell time at elevated temperature/pressure are required. For the hydrothermal treatment already heating the specimens up to 185 °C in saturated steam followed by an immediate cooling leads to a substantial increase in compressive strength. Pre-storage time did not affect the result as far as a minimum of several hours is guaranteed. The improved performance is due to an increase in the pozzolanic and hydraulic reaction. Surprisingly, tobermorite was only found within a very thin layer at the surface of the sample, but not in the bulk. Sulphate and aluminium stemming from the decomposition of the ettringite are bound in the newly formed phases hydroxylellestadite and hydrogarnet. KW - UHPC KW - Thermal treatment KW - Hydrothermal treatment KW - Compressive strength KW - Phase development KW - Durability KW - Tobermorite KW - Hydroxylellestadite KW - Hydrogarnet PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523402 DO - https://doi.org/10.1617/s11527-021-01633-w SN - 1871-6873 SN - 1359-5997 VL - 54 IS - 1 SP - Article 44 PB - Springer Nature AN - OPUS4-52340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph T1 - Durability Assessment of Structural Sealant Glazing Systems applying a Performance Test Method N2 - During the service life of a Structural Sealant Glazing (SSG) facade, its silicone bond is exposed to climatic, chemical, and mechanical loads. While current durability assessment methods schedule separate test programmes for accelerated weathering and fatigue, the presented test applies mechanical loading and weather cycling simultaneously to simulate 50 years of use. Specifically designed medium-scale system specimens resemble a common SSG-bond. Displacement-controlled sinusoidal load cycles in two load directions subject these specimens to tensile, compression and shear loads. Weathering comprises temperature and humidity cycles, UV-radiation, and application of water and detergent. During testing, the forces transmitted by the system specimens are continuously measured for performance assessment. The resulting system response reveals mechanical performance characteristics like elastic moduli and dissipated energies which decrease during exposure, indicating stress relaxation and degradation. Two common structural sealants were tested. After testing, sections of the system specimens were subjected to tensile and shear tests for mechanical characterisation. Strengths and moduli are notably reduced by combined loading compared to those of reference and weathered specimens. Hardness and visual inspections of the bond correlate with the performance and bond characteristics. The approach introduced in this article provides a basis for life cycle assessment of SSG-systems. KW - Structural sealant glazing KW - Cyclic weathering KW - Mechanical loading KW - Artificial ageing KW - Durability assessment PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519172 DO - https://doi.org/10.1080/00218464.2020.1840985 VL - 98 IS - 5 SP - 464 EP - 487 PB - Taylor & Francis Group AN - OPUS4-51917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrés Arcones, Daniel A1 - Weiser, M. A1 - Koutsourelakis, F. A1 - Unger, Jörg F. T1 - A Bayesian Framework for Simulation-based Digital Twins of Bridges N2 - Simulation-based digital twins have emerged as a powerful tool for evaluating the mechanical response of bridges. As virtual representations of physical systems, digital twins can provide a wealth of information that complements traditional inspection and monitoring data. By incorporating virtual sensors and predictive maintenance strategies, they have the potential to improve our understanding of the behavior and performance of bridges over time. However, as bridges age and undergo regular loading and extreme events, their tructural characteristics change, often differing from the predictions of their initial design. Digital twins must be continuously adapted to reflect these changes. In this article, we present a Bayesian framework for updating simulation-based digital twins in the context of bridges. Our approach integrates information from measurements to account for inaccuracies in the simulation model and quantify uncertainties. Through its implementation and assessment, this work demonstrates the potential for digital twins to provide a reliable and up-to-date representation of bridge behavior, helping to inform decision-making for maintenance and management. T2 - Eurostruct 2023 CY - Vienna, Austria DA - 25.09.2023 KW - Digital Twins KW - Bayesian Inference KW - Bridge Monitoring KW - Uncertainty Quantification PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586803 UR - https://eurostruct.org/eurostruct-2023/ DO - https://doi.org/10.1002/cepa.2177 SN - 2509-7075 VL - 6 IS - 5 SP - 734 EP - 740 PB - Ernst & Sohn CY - Berlin AN - OPUS4-58680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bartels, Jan-Hauke A1 - Xu, Ronghua A1 - Kang, Chongjie A1 - Herrmann, Ralf A1 - Marx, Steffen T1 - Experimental Investigation on the Transfer Behavior and Environmental Influences of Low-Noise Integrated Electronic Piezoelectric Acceleration Sensors N2 - Acceleration sensors are vital for assessing engineering structures by measuring properties like natural frequencies. In practice, engineering structures often have low natural frequencies and face harsh environmental conditions. Understanding sensor behavior on such structures is crucial for reliable masurements. The research focus is on understanding the behavior of acceleration sensors in harsh environmental conditions within the low-frequency acceleration range. The main question is how to distinguish sensor behavior from structural influences to minimize errors in assessing engineering structure conditions. To investigate this, the sensors are tested using a long-stroke calibration unit under varying temperature and humidity conditions. Additionally, a mini-monitoring system configured with four IEPE sensors is applied to a small-scale support structure within a climate chamber. For the evaluation, a signal-energy approach is employed to distinguish sensor behavior from structural behavior. The findings show that IEPE sensors display temperature-dependent nonlinear transmission behavior within the low-frequency acceleration range, with humidity having negligible impact. To ensure accurate engineering structure assessment, it is crucial to separate sensor behavior from structural influences using signal energy in the time domain. This study underscores the need to compensate for systematic effects, preventing the underestimation of vibration energy at low temperatures and overestimation at higher temperatures when using IEPE sensors for engineering structure monitoring. KW - Acceleration sensors KW - Environmental influence KW - IEPE KW - Structural Health Monitoring KW - Low-frequency shaker PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594623 UR - https://www.mdpi.com/2673-8244/4/1/4/ DO - https://doi.org/10.3390/metrology4010004 SN - 2673-8244 VL - 4 IS - 1 SP - 46 EP - 65 PB - MDPI CY - Basel AN - OPUS4-59462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klimek, André A1 - Stelzner, Ludwig A1 - Hothan, Sascha A1 - Zehfuß, Jochen T1 - Influence of thermal strain on concrete spalling N2 - Understanding the susceptibility to spalling of concrete members in case of fire is important to evaluate the residual load-bearing capacity. The investigations of the spalling phenomenon of a concrete mixture using real scale members are necessary but expensive to carry out. Reducing the specimen size leads to an increase of boundary effects that can result in a reduced spalling or absence of spalling. In this study, fire tests were carried out on unrestrained, single-sided exposed, cuboid shaped specimens (0.6 m x 0.6 m x 0.29 m) as well as unrestrained and steel ring restrained cylindrical specimens (Ø = 0.47 m, h = 0.29 m), which induce different boundary conditions. These fire tests were carried out on two ordinary concrete mixtures. The two mixtures differ only in the type of aggregates (quartz gravel and basalt grit) and were used to investigate the influence of the thermal expansion of the aggregate on the spalling behaviour of the concrete. The results show a significant increase of the spalling depth due to the restrained thermal expansion achieved by the applied steel rings. Additionally, the type of aggregate has a direct influence on the spalling behaviour of a concrete mixture. The reduction of the boundary effects by the steel rings recreate the test conditions in the centre of a large concrete member. Thus, this type of specimen is suitable to determine the susceptibility to spalling of a material (screening-tests) as preliminary investigations to full scale fire tests. KW - Spalling KW - Concrete KW - Fire test KW - Restraint KW - Screening test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593350 DO - https://doi.org/10.1617/s11527-023-02274-x VL - 57 SP - 1 EP - 14 PB - Springer AN - OPUS4-59335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glienke, R. A1 - Kalkowsky, F. A1 - Hobbacher, A. F. A1 - Holch, A. A1 - Thiele, Marc A1 - Marten, F. A1 - Kersten, R. A1 - Henkel, K.-M. T1 - Evaluation of the fatigue resistance of butt‑welded joints in towers of wind turbines - A comparison of experimental studies with small scale and component tests as well as numerical based approaches with local concepts N2 - Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out. KW - Transverse butt weld KW - Weld imperfections KW - Wind turbine tower KW - Fatigue strength KW - Local approaches KW - Large components KW - Wind energy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596648 DO - https://doi.org/10.1007/s40194-023-01630-3 SN - 1878-6669 SP - 1 EP - 26 PB - Springer CY - Berlin AN - OPUS4-59664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wedel, F. A1 - Pitters, S. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Hille, Falk A1 - Hindersmann, I. T1 - Guideline for the strategic application of monitoring of road bridges in Germany N2 - Engineering structures are an important part of our transport infrastructure. Their failure is associated with high safety risks and economic damage. Ensuring the availability of these constructions and guaranteeing their operational safety are thus important tasks. Currently, maintenance of engineering structures is a reactive process and therefore not yet a predictive process. Every 3 to 6 years, the structures are visually inspected, all damages are documented and a condition grade is assigned to the structure based on the detected damages. Continuous data-providing methods such as monitoring are used only very occasionally. With the help of monitoring, condition data about the structures are continuously collected, which can be used for a better assessment of the structures. On the one hand, this would increase safety of engineering structures, and on the other hand, it makes the shift towards predictive maintenance management based on real-time data and predictions, where the onset of damage is detected before it occurs, possible in the first place. Monitoring plays therefore an important role in the management of the infrastructure. It is a crucial a step towards the digitalisation of our infrastructure and existing processes. Although there are many use cases for monitoring that have already been successfully implemented, monitoring is not yet widely used by German road authorities due to several challenges that were also identified within the scope of the project. Therefore, a guide has been developed in which the current obstacles related to monitoring are identified and possibilities for integrating monitoring into existing processes are offered. To ensure optimal alignment with the needs of road authorities, both an online survey and a workshop have been conducted. The results are summarised in a brochure that is made available to authorities to improve the use of monitoring in Germany. This paper presents the guideline and the brochure. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Verkehrsinfrastrukturen KW - Engineering Structures KW - Bridges KW - Structural Health Monitoring KW - Guideline PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612821 UR - https://www.ndt.net/search/docs.php3?id=29582 DO - https://doi.org/10.58286/29582 SN - 1435-4934 VL - 29 IS - 7 SP - 1 EP - 8 PB - NDT.net GmbH & Co. KG CY - Mayen AN - OPUS4-61282 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosenbusch, Sjard Mathis A1 - Balzani, D. A1 - Unger, Jörg F. T1 - Regularization of softening plasticity models for explicit dynamics using a gradient-enhanced modified Johnson–Holmquist model N2 - The behavior of concrete under high strain rates is often described by plasticity models with softening, which is modeled by a reduction of the yield surface as a function of the local equivalent plastic strain. Many of these models are local and therefore produce mesh-dependent results. In this contribution, the gradient-enhancement of such models is investigated to mitigate the mesh-dependency. First, the mesh-dependency of these local formulations based on the analysis with a modified JH2 model as a representative for these constitutive formulations is demonstrated using a one-dimensional benchmark example. In the benchmark, the width of the damaged zone decreases upon mesh-refinement and the dissipated plastic energy tends to zero. It is further shown that a significantly small safety factor for the critical time step is needed in order to achieve accurate results for the benchmark example. The first investigated gradient-enhancement approach replaces the equivalent local plastic strain with its nonlocal counterpart. The enhancement is based on the inclusion of inertia and damping to the additional Helmholtz equation which enables the use of the central difference method as an explicit solver. This method successfully distributes the damage over several elements, however, the local equivalent plastic strain still localizes into one cell. The inclusion of hardening with respect to the local equivalent plastic strain inhibits the localization and the dissipated plastic energy converges with mesh-refinement. This is further confirmed in a two-dimensional wedge-splitting experiment and a four-point bending test where the damage pattern produced by the local model is mesh-dependent as well and the dissipated plastic energy tends to zero with mesh-refinement. The proposed nonlocal model with hardening results in a consistent damage pattern and the dissipated plastic energy converges. Furthermore, the nonlocal model with hardening is less sensitive to time step refinement, such that computational efficiency can be improved compared to the local model. The numerical experiments are implemented using the free open source tool FEniCSx and have been made available on Zenodo. KW - Gradient plasticity KW - Explicit dynamics KW - JH2 model KW - Concrete modeling KW - FEniCS KW - Mesh convergence KW - Time step convergence PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630453 DO - https://doi.org/10.1016/j.ijimpeng.2024.105209 SN - 1879-3509 VL - 198 SP - 1 EP - 18 PB - Elsevier Ltd. CY - Schweiz AN - OPUS4-63045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosenbusch, Sjard Mathis A1 - Diercks, Philipp A1 - Kindrachuk, Vitaliy A1 - Unger, Jörg F. T1 - Integrating custom constitutive models into FEniCSx: A versatile approach and case studies N2 - The development and integration of user-defined constitutive relationships into finite element (FE) tools using standardized interfaces play a pivotal role in advancing the capabilities of FE solvers for structural mechanics applications. While commercial FE solvers like Abaqus and Ansys have designed their interfaces to provide custom stresses, tangents, and updated history variables, the open-source solver FEniCSx remains efficient only when the constitutive update has an analytical representation. This restricts the application of FEniCSx for non-linear structural mechanics. Since FEniCSx has become a powerful and popular open-source tool for solving partial differential equations, particularly due to its automatic computation of Hessians, we aim to develop a generalized interface to enhance its capability for constitutive modeling. This approach will address complex constitutive equations that require iterative solutions at the quadrature point level. Specific implementation challenges, such as using return-mapping procedures, can then be managed commonly. The provided interface for custom constitutive models offers a versatile way to implement them in various languages, including C++, Python, Rust, and Fortran. Finally, with UMATs for viscoplastic models as an example, we demonstrate how existing user subroutines can be incorporated into the interface and utilized within the FEniCSx framework. KW - Finite element method KW - Constitutive models KW - FEniCSx KW - UMAT KW - Rust KW - Python KW - C++ PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630439 DO - https://doi.org/10.1016/j.advengsoft.2025.103922 SN - 0965-9978 VL - 206 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-63043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwettmann-Lui, Kim A1 - Nytus, Nina A1 - Weigel, Sandra A1 - Radenberg, Martin A1 - Stephan, Dietmar T1 - Effect of multiple-repeated aging and rejuvenation processes on bitumen properties evaluated with physical and chemical tests and multivariate analysis methods N2 - This paper presents laboratory experiments on repeated bitumen aging and rejuvenation processes to assess multiple reuse feasibility. Three 50/70 penetration-graded bitumen samples were reused with four different rejuvenators without adding virgin binder. The experiments continued until significant material changes, such as inhomogeneities and increased stickiness, prevented reliable characterization. After each rejuvenation and aging process, physical and chemical properties were analyzed, resulting in a comprehensive dataset. Results indicate that the reuse of pure rejuvenators, without incorporating virgin binder, is limited. Cyclic reuse depends heavily on the rejuvenator and its interaction with the binder. Of the four rejuvenators tested, two bio-based products enabled the maximum reuse of four cycles. Therefore, the rejuvenators used in this project are more suitable as additives to improve the physical properties of the bitumen for reuse rather than as substitutes for the binder. The datasets were further evaluated using multivariate analysis methods to construct statistical models for two use cases: In the first use case, the samples are classified by their aging condition. In the second use case, the samples are differentiated according to the rejuvenators. The models were successfully validated, providing a promising framework for the classification of unknown bitumen samples for reuse. KW - Bitumen KW - Aging KW - Rejuvenation KW - Multiple recycling KW - DSR measurements KW - Reuse KW - FTIR spectroscopy KW - Multivariate analysis methods PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627563 DO - https://doi.org/10.1016/j.conbuildmat.2025.140734 SN - 1879-0526 VL - 472 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-62756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sigrüner, M. A1 - Hüsken, Götz A1 - Pirskawetz, Stephan A1 - Herz, J. A1 - Muscat, D. A1 - Strübbe, N. T1 - Pull-out behavior of polymer fibers in concrete N2 - The bond between polymer fibers and the surrounding cementitious matrix is essential for the development of concrete reinforcement. The single fiber pull-out test (SFPT) is the standard characterization technique for testing the bond strength. However, the different phases of debonding cannot be distinguished by the SFPT. This study investigates the debonding of different polymer fibers from the surrounding cementitious matrix with a modified SFPT and proposes methods to change the SFPT setup to generate more valuable information on the debonding mechanism. The SFPT was equipped with linear variable differential transformers (LVDT), digital image correlation (DIC) and acoustic emission (AE) analysis. The results demonstrate that the modified SFPT allows a better understanding of the different phases of debonding during fiber pull-out. Furthermore, bond strength values calculated by different methods reveal that the chemical bond of the investigated polymers is not different as reported by previous studies. Deformation measurements performed using LVDTs and DIC are suitable measuring techniques to characterize the debonding mechanism in SFPT. A correlation between recorded AE and debonding phases was not found. KW - Polymer Fibres KW - Concrete KW - Pull-Out Behaviour KW - Debonding Mechanism PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582918 DO - https://doi.org/10.1002/pol.20230264 SN - 2642-4169 SP - 1 EP - 13 PB - Wiley Periodicals, LLC. AN - OPUS4-58291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Coelho Lima, Isabela A1 - Robens-Radermacher, Annika A1 - Titscher, Thomas A1 - Kadoke, Daniel A1 - Koutsourelakis, P.-S. A1 - Unger, Jörg F. T1 - Bayesian inference for random field parameters with a goal-oriented quality control of the PGD forwardmodel's accuracy N2 - Numerical models built as virtual-twins of a real structure (digital-twins) are considered the future ofmonitoring systems. Their setup requires the estimation of unknown parameters, which are not directly measurable. Stochastic model identification is then essential, which can be computationally costly and even unfeasible when it comes to real applications. Efficient surrogate models, such as reduced-order method, can be used to overcome this limitation and provide real time model identification. Since their numerical accuracy influences the identification process, the optimal surrogate not only has to be computationally efficient, but also accurate with respect to the identified parameters. This work aims at automatically controlling the Proper Generalized Decomposition (PGD) surrogate’s numerical accuracy for parameter identification. For this purpose, a sequence of Bayesian model identification problems, in which the surrogate’s accuracy is iteratively increased, is solved with a variational Bayesian inference procedure. The effect of the numerical accuracy on the resulting posteriors probability density functions is analyzed through two metrics, the Bayes Factor (BF) and a criterion based on the Kullback-Leibler (KL) divergence. The approach is demonstrated by a simple test example and by two structural problems. The latter aims to identify spatially distributed damage, modeled with a PGD surrogate extended for log-normal random fields, in two different structures: a truss with synthetic data and a small, reinforced bridge with real measurement data. For all examples, the evolution of the KL-based and BF criteria for increased accuracy is shown and their convergence indicates when model refinement no longer affects the identification results. KW - Variational inference KW - Proper generalized decomposition KW - Goal-oriented KW - Digital twin KW - Random field PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555755 DO - https://doi.org/10.1007/s00466-022-02214-6 SN - 1432-0924 SP - 1 EP - 22 PB - Springer CY - Berlin AN - OPUS4-55575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pohl, Christoph A1 - Smilauer, V. A1 - Unger, Jörg F. T1 - A three-phase transport model for high-temperature concrete simulations validated with X-ray CT data N2 - Concrete exposure to high temperatures induces thermo-hygral phenomena, causing water phase changes, buildup of pore pressure and vulnerability to spalling. In order to predict these phenomena under various conditions, a three-phase transport model is proposed. The model is validated on X-ray CT data up to 320 ◦C, showing good agreement of the temperature profiles and moisture changes. A dehydration description, traditionally derived from thermogravimetric analysis, was replaced by a formulation based on data from neutron radiography. In addition, treating porosity and dehydration evolution as independent processes, previous approaches do not fulfil the solid mass balance. As a consequence, a new formulation is proposed that introduces the porosity as an independent variable, ensuring the latter condition. KW - Concrete KW - Porous media KW - Spalling KW - Dehydration KW - Moisture transport KW - Heat transfer KW - Pore pressure KW - Porosity KW - Finite elements PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532840 UR - https://doi.org/10.5281/zenodo.4890635 DO - https://doi.org/10.3390/ma14175047 SN - 1996-1944 VL - 14 IS - 17 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-53284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sittner, Jonathan A1 - Götze, Jens A1 - Müller, Axel A1 - Renno, Axel D. A1 - Ziegenrücker, René A1 - Pan, Yuanming T1 - Trace element analysis and luminescence behavior of quartz in pegmatites of the Tørdal Region, Norway N2 - This publication presents a study on the mineral chemistry and luminescence properties of quartz samples from pegmatites of the Tørdal region in Norway. A total of 12 samples were analyzed using Secondary Ion Mass Spectrometry (SIMS), Electron Paramagnetic Resonance Spectroscopy (EPR), and Cathodoluminescence (CL) to gain insights into their trace element concentration and distribution as well as their luminescence behavior. The samples are characterized by different Cl emissions at 450 nm, 500 nm 650 nm and an additional shoulder at 390 nm, which is only partially visible due to the absorption of the glass optics. Of these luminescence bands, the 500 nm band is the most dominant in most samples and it is characterized by an initial blue-green luminescence, which is not stable under electron irradiation. Moreover, it is characterized by a heterogeneous distribution within the samples. This luminescence can be mostly assigned to [AlO4/M+]0 defects, with charge compensation mostly achieved by Li+. Analyses by EPR spectroscopy prove the dominance of structurally bound Al, Li, and Ti ions in the investigated samples. Further analyses using SIMS mapping demonstrate that Na and K are mainly bound to micro fractures or inclusions, suggesting a limited role in the compensation of the luminescence centers. Additionally, the SIMS mappings show that some samples contain Al-rich clusters of 10 to 20 µm in diameter, whereas other trace elements are characterized by a homogeneous distribution. These clusters correspond to bright luminescence areas in size and shape and could potentially indicate H+ compensated [AlO4/M+]0 defects. KW - Quartz KW - Trace elements KW - SIMS KW - Cathodoluminescence KW - EPR KW - Tørdal KW - Pegmatite PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612529 DO - https://doi.org/10.1016/j.chemgeo.2024.122427 VL - 670 SP - 1 EP - 15 PB - Elsevier BV AN - OPUS4-61252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pirskawetz, Stephan A1 - Schmidt, S. T1 - Detection of wire breaks in prestressed concrete bridges by Acoustic Emission analysis N2 - problem. One reason is the sensitivity to stress corrosion cracking of the prestressing steel. Failure of prestressing wires can result in collapse of the entire structure without premature indication by transverse bending cracks or considerable deformation. The response of a structure to significant number of prestressing wire breaks was studied on a bridge in Brandenburg, Germany. Two thirds of the prestressing wires in concentrated tendons of two girders were cut before the bridge was demolished. Acoustic Emission Analysis was used to detect the wire breaks. Thus, the number of wire breaks was correlated with results of other measurement techniques, in particular strain measurements on the girders. In preparation of the measurements, the acoustic properties of the bridge were determined and the suitability of Schmidt hammer impacts as an acoustic reference source was validated. KW - Real scale test KW - Acoustic emission monitoring KW - Structural health monitoring (SHM) KW - Prestressed concrete bridge KW - Stress corrosion cracking KW - Wire break KW - Destructive testing KW - Nondestructive testing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573927 DO - https://doi.org/10.1016/j.dibe.2023.100151 SN - 2666-1659 VL - 14 SP - 1 EP - 10 PB - Elsevier Ltd AN - OPUS4-57392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klimek, André A1 - Stelzner, Ludwig A1 - Hothan, Sascha A1 - Rogge, Andreas T1 - Fire induced concrete spalling in combination with size effects N2 - The size effect has its origin in fracture mechanics and describes the formation as well as propagation of cracks in brittle and solid materials in dependence of the specimen size. However, the size effect in concrete spalling describes the damage behaviour on a macroscopic scale for different sized specimens in case of fire. Concrete spalling is a very complex and yet not fully understood phenomenon. To reduce the effort of fire tests to analyse the spalling behaviour of concrete mixtures, this study investigates the susceptibility to spalling for six different concrete mixtures and three specimen sizes. The sizes were divided in full scale slabs (1.8 m x 1.2 m x 0.3 m), intermediate scale cuboids (0.6 m x 0.6 m x 0.3 m) and small scale cylinders (Ø0.15 m x 0.3 m). For this purpose, a novel test set-up was built to test six intermediate scale or twelve small scale specimens simultaneously to ensure a similar heating regime for every specimen. All specimens were fire exposed on one side and remained unrestrained. A size effect occurred for four of the six concrete mixtures. Compared to the full scale specimens the spalling was reduced significantly for all smaller specimen sizes. Additionally, spalling did not occur for the small scale specimens. The results show that the specimen size is an essential parameter to investigate the susceptibility to spalling of a concrete mixture. For future investigations the testing conditions must be adjusted for the intermediate scale specimens to recreate the conditions of the slabs. KW - Concrete KW - Spalling KW - Size effect KW - Fire test PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559231 DO - https://doi.org/10.1617/s11527-022-02051-2 VL - 55 IS - 8 SP - 1 EP - 14 PB - Springer AN - OPUS4-55923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mendler, A. A1 - Döhler, M. A1 - Hille, Falk T1 - Detecting changes in boundary conditions based on sensitivity-based statistical tests N2 - Structural health monitoring is a promising technology to automatically detect structural changes based on permanently installed sensors. Vibration-based methods that evaluate the global system response to ambient excitation are suited to diagnose changes in boundary conditions, i.e., changes in member prestress or imposed displacements. In this paper, these changes are evaluated based on sensitivity-based statistical tests, which are capable of detecting and localizing parametric structural changes. The main contribution is the analytical calculation of sensitivity vectors for changes in boundary conditions (i.e., changes in prestress or support conditions) based on stress stiffening, and the combination with a numerically efficient algorithm, i.e., Nelson’s method. One of the main advantages of the employed damage diagnosis algorithm is that, although it uses physical models for damage detection, it considers the uncertainty in the data-driven features, which enables a reliabilitybased approach to determine the probability of detection. Moreover, the algorithm can be trained and the probability of detecting future damages can be predicted based on data and a model from the undamaged structure, in an unsupervised learning mode, making it particularly relevant for unique structures, where no data from the damaged state is available. For proof of concept, a numerical case study is presented. The study assesses the loss of prestress in a two-span reinforced concrete beam and showcases suitable validation approaches for the sensitivity calculation. T2 - International Symposium on Non-Destructive Testing in Civil Engineering (NDT-CE 2022) CY - Zurich, Switzerland DA - 16.08.2022 KW - Nelson’s method KW - Global ambient vibrations KW - Asymptotic local approach KW - Sensitivity vectors KW - Probability of detection KW - Stress stiffening PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566632 DO - https://doi.org/10.58286/27311 SN - 1435-4934 VL - 27 IS - 9 SP - 1 EP - 13 PB - NDT.net CY - Kirchwald AN - OPUS4-56663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jafari, Abbas A1 - Vlachas, K. A1 - Chatzi, E. A1 - Unger, Jörg F. T1 - A Bayesian framework for constitutive model identification via use of full field measurements, with application to heterogeneous materials N2 - In this paper, we present a Bayesian framework for the identification of the parameters of nonlinear constitutive material laws using full-field displacement measurements. The concept of force-based Finite Element Model Updating (FEMU-F) is employed, which relies on the availability of measurable quantities such as displacements and external forces. The proposed approach particularly unfolds the advantage of FEMU-F, as opposed to the conventional FEMU, by directly incorporating information from full-field measured displacements into the model. This feature is well-suited for heterogeneous materials with softening, where the localization zone depends on the random microstructure. Besides, to account for uncertainties in the measured displacements, we treat displacements as additional unknown variables to be identified, alongside the constitutive parameters. A variational Bayesian scheme is then employed to identify these unknowns via approximate posteriors under the assumption of multivariate normal distributions. An optimization problem is then formulated and solved iteratively, aiming to minimize the discrepancy between true and approximate posteriors. The benefit of the proposed approach lies in the stochastic nature of the formulation, which allows to tackle uncertainties related to model parameters and measurement noise. We verify the efficacy of our proposed framework on two simulated examples using gradient damage model with a path-dependent nonlinear constitutive law. Based on a nonlocal equivalent strain norm, this constitutive model can simulate a localized damage zone representing softening and cracking. The first example illustrates an application of the FEMU-F approach to cracked structures including sensitivity studies related to measurement noise and parameters of the prior distributions. In this example, the variational Bayesian solver demonstrates a sizable advantage in terms of computational efficiency compared to a traditional least-square optimizer. The second example demonstrates a sub-domain analysis to tackle challenges associated with limited domain knowledge such as uncertain boundary conditions. KW - Constitutive model identification KW - Full-field measurements KW - Variational Bayes KW - Force-based finite element model updating KW - FEMU-F PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615476 DO - https://doi.org/10.1016/j.cma.2024.117489 SN - 1879-2138 VL - 433 IS - Part A SP - 1 EP - 32 PB - Elsevier B.V. AN - OPUS4-61547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Helmrich, M. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Lorelli, S. A1 - Morgenthal, G. T1 - Maintalbrücke Gemünden: Bauwerksmonitoring und -identifikation aus einem Guss T1 - Maintalbrücke Gemünden – Integrated structural health monitoring and UAS diagnostics N2 - Die Infrastruktursysteme der Industriestaaten erfordern heute und in Zukunft ein effizientes Management bei alternder Bausubstanz, steigenden Lasten und gleichbleibend hohem Sicherheitsniveau. Digitale Technologien bieten ein großes Potenzial zur Bewältigung der aktuellen und künftigen Herausforderungen im Infrastrukturmanagement. Im BMBF-geförderten Projekt Bewertung alternder Infrastrukturbauwerke mit digitalen Technologien (AISTEC) wird untersucht, wie unterschiedliche Technologien und deren Verknüpfung gewinnbringend eingesetzt werden können. Am Beispiel der Maintalbrücke Gemünden werden ein sensorbasiertes Bauwerksmonitoring, bildbasierte Inspektion mit durch Kameras ausgestatteten Drohnen (UAS) und die Verknüpfung digitaler Bauwerksmodelle umgesetzt. Die aufgenommenen Bilder dienen u. a. als Grundlage für spätere visuelle Anomaliedetektionen und eine 3D-Rekonstruktion, welche wiederum für die Kalibrierung und Aktualisierung digitaler Tragwerksmodelle genutzt werden. Kontinuierlich erfasste Sensordaten werden ebenfalls zur Kalibrierung und Aktualisierung der Tragwerksmodelle herangezogen. Diese Modelle werden als Grundlage für Anomaliedetektionen und perspektivisch zur Umsetzung von Konzepten der prädiktiven Instandhaltung verwendet. Belastungsfahrten und historische Daten dienen in diesem Beitrag der Validierung von kalibrierten Tragwerksmodellen. N2 - Infrastructure systems of industrialised countries today and in the future require efficient management with an ageing stock, increasing loads while simultaneously maintaining a high level of safety. Digital technologies offer great potential for the current and future challenges in infrastructure management. The BMBF-funded project AISTEC is investigating how the individual technologies and their interconnection can be used beneficially. With the Maintalbrücke in Gemünden as an exemplary application, sensor-based structural monitoring, image-based inspection using unmanned aircraft systems (UAS) equipped with cameras and the integration of digital structural models are being implemented. The recorded images serve, among others, as basis for subsequent anomaly detection and a 3D reconstruction, which in turn are used for updating digital structural models. Continuously recorded sensor data is used to update the parameters of the structural models, which in turn provide the basis for predictive maintenance. Load tests are used to validate the models. KW - Bauwerksüberwachung KW - Strukturmonitoring KW - Structural Health Monitoring KW - Modell-Update KW - UAS KW - Belastungstest KW - Structural system identification KW - Structural health monitoring KW - Model update KW - UAS KW - Load tests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554924 DO - https://doi.org/10.1002/bate.202100102 SN - 0932-8351 VL - 99 IS - 3 SP - 163 EP - 172 PB - Ernst & Sohn CY - Berlin AN - OPUS4-55492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Baeßler, Matthias T1 - Vibration-based system identification of a large steel box girder bridge N2 - The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model. T2 - XII International Conference on Structural Dynamics (EURODYN 2023) CY - Delft, The Netherlands DA - 02.07.2023 KW - Verkehrsinfrastukturen KW - SHM KW - Model updating KW - System identification KW - Operational modal analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605041 DO - https://doi.org/10.1088/1742-6596/2647/18/182039 SN - 1742-6596 VL - 2647 IS - 18 SP - 1 EP - 9 PB - IOP Publishing CY - Bristol AN - OPUS4-60504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hille, Falk A1 - Sowietzki, D. A1 - Makris, R. T1 - Luminescence-based early detection of fatigue cracks N2 - Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance. KW - Coating KW - Fatigue KW - Crack damage detection KW - Luminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510517 DO - https://doi.org/10.1016/j.matpr.2020.02.338 SN - 2214-7853 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-51051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Abdou-Rahaman Fadul, Naïssa A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Multifunctional graphene nanofiller in flame retarded polybutadiene/chloroprene/carbon black composites N2 - To curtail flammability risks and improve material properties, flame retardants (FRs) and fillers are mixed into rubbers. High loadings of aluminum trihydroxide (ATH) and carbon black (CB) are the most used FRs and reinforcing additive, respectively, in rubbers. To reduce loading without losing mechanical properties, partial substitution of ATH as well as CB by low amounts of multilayer graphene (MLG) nanoparticles is investigated. The high aspect ratio MLG is made of ten graphene sheets. In polybutadiene/chloroprene (BR/CR) nanocomposites 3 phr MLG replaced 15 phr CB and/or 3 phr ATH. Material and mechanical properties as well as fire behavior of the nanocomposites are compared to BR/CR with 20 phr CB both with and without 50 phr ATH. MLG appears as a promising nanofiller to improve the functional properties: replacement of CB improved rheological, curing, and mechanical properties; substitution of ATH improved nanocomposite properties without affecting flame retardancy. KW - Nanocomposites KW - Rubber KW - Multilayer graphene KW - Carbon black KW - Polybutadiene/chloroprene KW - Graphene PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523468 DO - https://doi.org/10.1515/epoly-2021-0026 SN - 1618-7229 VL - 21 IS - 1 SP - 244 EP - 262 PB - De Gruyter AN - OPUS4-52346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Morgenthal, Guido ED - Cha, Young-Jin T1 - A Bayesian Probabilistic Framework for Building Models for Structural Health Monitoring of Structures Subject to Environmental Variability N2 - Managing aging engineering structures requires damage identification, capacity reassessment, and prediction of remaining service life. Data from structural health monitoring (SHM) systems can be utilized to detect and characterize potential damage. However, environmental and operational variations impair the identification of damages from SHM data. Motivated by this, we introduce a Bayesian probabilistic framework for building models and identifying damage in monitored structures subject to environmental variability. The novelty of our work lies (a) in explicitly considering the effect of environmental influences and potential structural damages in the modeling to enable more accurate damage identification and (b) in proposing a methodological workflow for model‐based structural health monitoring that leverages model class selection for model building and damage identification. The framework is applied to a progressively damaged reinforced concrete beam subject to temperature variations in a climate chamber. Based on deflections and inclinations measured during diagnostic load tests of the undamaged structure, the most appropriate modeling approach for describing the temperature‐dependent behavior of the undamaged beam is identified. In the damaged state, damage is characterized based on the identified model parameters. The location and extent of the identified damage are consistent with the cracks observed in the laboratory. A numerical study with synthetic data is used to validate the parameter identification. The known true parameters lie within the 90% highest density intervals of the posterior distributions of the model parameters, suggesting that this approach is reliable for parameter identification. Our results indicate that the proposed framework can answer the question of damage identification under environmental variations. These findings show a way forward in integrating SHM data into the management of infrastructures. KW - Verkehrsinfrastukturen KW - SHM KW - Model Updating KW - Environmental and Operational Variability KW - Damage Identification KW - Model Building PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605027 DO - https://doi.org/10.1155/2024/4204316 SN - 1545-2255 VL - 2024 IS - 1 SP - 1 EP - 23 PB - Wiley AN - OPUS4-60502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baeßler, Matthias A1 - Simon, Patrick T1 - Ballasted track on vibrating bridge decks: physical mechanisms, empirical findings, and a proposal for assessment N2 - This paper summarizes the key findings and physical mechanisms and provides information on open questions and the assessment of railway bridge superstructure vibrations. Bridges are classic disruption points on a railway track. If bridge superstructures are dynamically excited by train traffic, the vertical accelerations of the track must be considered. For a ballasted track, this can lead to the destabilization of the ballast track, as the bridge superstructure acts like a vibrating table. In this respect, the paper explains in more detail what is meant by destabilization, when this destabilization occurs and how various influencing parameters such as acceleration amplitude, the vibration sequence and frequency affect its occurrence. In the InBridge4EU project, gaps in knowledge such as the effect of single impulse loads are being investigated experimentally. A new test facility has been set up for this purpose, the initial results of which are presented here. An essential element in the assessment of this scenario is the stability of the track under high compression forces with simultaneous dynamic excitation of the superstructure. A new approach for the assessment of bridge vibrations with respect to lateral stability is presented. KW - Railway bridge dynamics KW - Bridge deck acceleration KW - Ballast destabilization KW - Lateral track stability KW - Track buckling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630972 DO - https://doi.org/10.1142/S0219455425400243 SN - 0219-4554 SN - 1793-6764 IS - 2540024 SP - 1 EP - 27 PB - World Scientific CY - Singapore AN - OPUS4-63097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herrmann, Ralf A1 - Ramasetti, Eshwar Kumar A1 - Degener, Sebastian A1 - Hille, Falk A1 - Baeßler, Matthias T1 - A living lab for Structural Health Monitoring at the Nibelungen Bridge Worms for Transfer Learning of Structural Dynamics N2 - The Nibelungen Bridge in Worms, Germany has been selected as a national demonstration structure for advanced non-destructive testing (NDT) and structural health monitoring concepts to extend the lifetime of civil structures and to optimize O&M actions. Parts of the research that involves this bridge as a demonstrator belong to the focus area program SPP100+. In this program, the bridges SHM System has been extended and combined with an additional setup of vibration sensors. The used digital smart sensor with pre-processing functions, the arrangement of the sensors at the structure and additional edge computing capability allows the investigation of transfer learning and other methods directly into the real structure. The living lab with seven triaxial accelerometers can be reconfigured in real-time and adjusted to the needs of AI models for classification. The comparison with the existing conventional SHM sensors has been made possible by hardware synchronization to the existing SHM System and collocating sensors at similar positions, so that a hardware exchange can be an investigated use-case for the transfer learning. During idle times, the system collects vibration data like a conventional SHM system. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam DA - 10.06.2024 KW - Nibelungen Bridge KW - Living Lab KW - Transfer Learning KW - Transfer Structures KW - Modal Analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612810 UR - https://www.ndt.net/search/docs.php3?id=29853 DO - https://doi.org/10.58286/29853 SN - 1435-4934 VL - 29 IS - 7 SP - 1 EP - 8 PB - NDT.net GmbH & Co. KG CY - Mayen AN - OPUS4-61281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ramasetti, Eshwar Kumar A1 - Herrmann, Ralf A1 - Degener, Sebastian A1 - Baeßler, Matthias T1 - Development of generic AI models to predict the movement of vehicles on bridges N2 - For civil, mechanical, and aerospace structures to extend operation times and to remain in service, structural health monitoring (SHM) is vital. SHM is a method to examining and monitoring the dynamic behavior of essential constructions. Because of its versatility in detecting unfavorable structural changes and enhancing structural dependability and life cycle management, it has been extensively used in many engineering domains, especially in civil bridges. Due to the recent technical developments in sensors, high-speed internet, and cloud computing, data-driven approaches to structural health monitoring are gaining appeal. Since artificial intelligence (AI), especially in SHM, was introduced into civil engineering, these modern and promising methods have attracted significant research attention. In this work, a large dataset of acceleration time series using digital sensors was collected by installing a structural health monitoring (SHM) system on Nibelungen Bridge located in Worms, Germany. In this paper, a deep learning model is developed for accurate classification of different types of vehicle movement on the bridge from the data obtained from accelerometers. The neural network is trained with key features extracted from the acceleration dataset and classification accuracy of 98 % was achieved. KW - Structural Health Monitoring KW - Artifical Intelligence KW - Machine Learning KW - Nibelungen Bridge PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-620289 DO - https://doi.org/10.1016/j.prostr.2024.09.307 VL - 64 SP - 557 EP - 564 PB - Elsevier B.V. AN - OPUS4-62028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541891 DO - https://doi.org/10.3390/ma15010341 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - von Werder, Julia A1 - Manninger, Tanja A1 - Maier, Bärbel A1 - Fladt, Matthias A1 - Simon, Sebastian A1 - Gardei, Andre A1 - Höhnel, Desirée A1 - Pirskawetz, Stephan A1 - Meng, Birgit T1 - A multiscale and multimethod approach to assess and mitigate concrete damage due to alkali-silica reaction N2 - Alkali-silica reaction (ASR) is a chemical reaction within concrete which can lead over time to cracking and spalling. Due to the complexity of the problem, it still causes damage to concrete constructions worldwide. The publication aims to illustrate the interdisciplinary research of the German Federal Institute for Materials Research and Testing (BAM) within the last 20 years, considering all aspects of ASR topics from the macro to the micro level. First, methods for characterization and assessment of ASR risks and reaction products used at BAM are explained and classified in the international context. Subsequently the added value of the research approach by combining different, preferably nondestructive, methods across all scales is explained using specific examples from a variety of research projects. Aspects covered range from the development of new test-setups to assess aggregate reactivity, to analysis of microstructure and reaction products using microscopical, spectroscopical and X-ray methods, to the development of a testing methodology for existing concrete pavements including in-depth analysis of the visual damage indicator and the de-icing salt input using innovative testing techniques. Finally, research regarding a novel avoidance strategy that makes use of internal hydrophobization of the concrete mix is presented. KW - Mitigation strategies KW - Concrete KW - Damage analysis KW - Alkali silica reaction KW - Road pavement KW - Accelerated testing KW - Non-destructive testing KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:101:1-2022052515100075090235 DO - https://doi.org/10.1002/adem.202101346 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 36 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Field exposure study under sheltered and open exposure conditions at different test sites in Germany: First‐year corrosion rate and atmospheric corrosivity N2 - The corrosivity of atmospheres in Europe has changed significantly in recent decades. For the Federal Republic of Germany, no current values for the corrosion rate based on 1‐year atmospheric exposure of standard specimens can be found in the scientific literature after 2000. This paper presents results from a field exposure study in the Berlin metropolitan area and Helgoland in 2016. Based on standard specimens, values for the corrosion rate and the corresponding atmospheric corrosivity category are determined for open exposure and indirect weathering in a ventilated enclosure as sheltering after 1 year of exposure. The results prove that determined corrosivity categories are material‐specific. Sheltered exposure is a typical atmospheric situation for many building components. It allows statements on the effect of the concentration of airborne substances on the corrosivity beyond the normative requirements. KW - Atmospheric corrosion KW - Corrosivity category KW - ISO 9223 KW - Mass loss KW - Atmosphärische Korrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565099 DO - https://doi.org/10.1002/maco.202213582 SN - 0947-5117 (print) SN - 1521-4176 (online) SP - 1 EP - 15 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauhoff, Christian A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Liehr, Alexander A1 - Hübner, Leoni A1 - Frenck, Johanna-Maria A1 - Molotnikov, Andrey A1 - Niendorf, Thomas T1 - In Situ Synchrotron Diffraction Assessment of Reversibility of the Martensitic Transformation in Single-Crystalline Co–Ni–Ga Shape Memory Alloy Under Torsion N2 - AbstractHeusler-type Co–Ni–Ga shape memory alloys attracted significant attention due to their excellent functional properties in single-crystalline state under both compressive and tensile loading. The present study investigates the superelastic deformation behavior under torsion. Using a newly installed torsion testing setup, in situ synchrotron diffraction was carried out on single-crystalline material in order to investigate the martensitic phase transformation. Incremental deformation experiments reveal a fully reversible martensitic transformation under torsional loading at room temperature, leading to excellent strain recovery after deformation to 6.5% shear strain. Furthermore, relevant aspects towards the analysis of powder diffraction data obtained for single-crystalline material in transmission mode under torsional loading are presented and critically discussed. KW - Shape memory alloy KW - Pseudoelasticity KW - Martensitic transformation KW - Synchrotron diffraction KW - In situ testing KW - Torsion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621872 DO - https://doi.org/10.1007/s40830-024-00496-8 VL - 10 SP - 326 EP - 333 PB - Springer Science and Business Media LLC AN - OPUS4-62187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fornacon-Wood, C. A1 - Stühler, M. R. A1 - Gallizioli, C. A1 - Manjunatha, B. R. A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Plajer, A. J. T1 - Precise construction of weather-sensitive poly(ester-alt-thioesters) from phthalic thioanhydride and oxetane N2 - We report the selective ring opening copolymerisation (ROCOP) of oxetane and phthalic thioanhydride by a heterobimetallic Cr(III)K catalyst precisely yielding semi-crystalline alternating poly(esteralt- thioesters) which show improved degradability due to the thioester links in the polymer backbone. KW - Sulfur containing polymers KW - Durability KW - Weathering KW - Synthesis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590762 DO - https://doi.org/10.1039/d3cc03315e SN - 1364-548X VL - 59 IS - 76 SP - 11353 EP - 11356 PB - RSC AN - OPUS4-59076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nandish, Ranjith A1 - Knaust, Christian A1 - Zehfuß, Jochen T1 - Numerical Investigations of a Large Fire Exposure Crib Test—Presenting Different Pyrolysis Modelling Methodologies and Numerical Results N2 - ABSTRACTThe need for numerical‐based approaches to investigate the fire behaviour in buildings with combustible components is growing due to the increasing use of timber by the construction industry to meet the ‘Climate Action Plan 2050’. This requires consideration of the complex kinetic processes that take place during the burning of the wood in the numerical models. This is accomplished by using computational fluid dynamics (CFD) to numerically model the material pyrolysis and combustion processes. This article presents three different approaches for simulating the behaviour of a wood crib fire using the fire dynamics simulator (FDS). These approaches are based on either prescribing the burning rate of the wood directly from the physical experiments or using the kinetic parameters to govern the underlying processes, such as pyrolysis. Wooden crib fire experiments carried out by the RISE Research Institute in Sweden inside the combustion chamber that were used to validate all the methods. The numerical results from the method, that utilised the experimentally determined burning rate, were in good agreement with the experimental results, with a maximum deviation of 6% in the case of HRR. On the other hand, the model that needs kinetic parameters as its input has shown maximum discrepancies of 12% and 33% compared to experimental results. These methods are sensitive to the input parameters and the extent of dependency needs further investigation. KW - Pyrolysis KW - Wood combustion KW - Wood fire loads KW - Wooden buildings PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626567 DO - https://doi.org/10.1002/fam.3287 SN - 1099-1018 VL - 49 IS - 4 SP - 371 EP - 387 PB - John Wiley & Sons Ltd. AN - OPUS4-62656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Milks, A. A1 - Lehmann, J. A1 - Leder, D. A1 - Sietz, M. A1 - Koddenberg, T. A1 - Böhner, U. A1 - Wachtendorf, Volker A1 - Terberger, T. T1 - A double-pointed wooden throwing stick from Schöningen, Germany: Results and new insights from a multianalytical study N2 - The site of Schöningen (Germany), dated to ca. 300,000 years ago, yielded the earliest large-scale record of humanly-made wooden tools. These include wooden spears and shorter double-pointed sticks, discovered in association with herbivores that were hunted and butchered along a lakeshore. Wooden tools have not been systematically analysed to the same standard as other Palaeolithic technologies, such as lithic or bone tools. Our multianalytical study includes micro-CT scanning, 3-dimensional microscopy, and Fourier transform infrared spectroscopy, supporting a systematic technological and taphonomic analysis, thus setting a new standard for wooden tool analysis. In illustrating the biography of one of Schöningen’s double-pointed sticks, we demonstrate new human behaviours for this time period, including sophisticated woodworking techniques. The hominins selected a spruce branch which they then debarked and shaped into an aerodynamic and ergonomic tool. They likely seasoned the wood to avoid cracking and warping. After a long period of use, it was probably lost while hunting, and was then rapidly buried in mud. Taphonomic alterations include damage from trampling, fungal attack, root damage and compression. Through our detailed analysis we show that Middle Pleistocene humans had a rich awareness of raw material properties, and possessed sophisticated woodworking skills. Alongside new detailed morphometrics of the object, an ethnographic review supports a primary function as a throwing stick for hunting, indicating potential hunting strategies and social contexts including for communal hunts involving children. The Schöningen throwing sticks may have been used to strategically disadvantage larger ungulates, potentially from distances of up to 30 metres. They also demonstrate that the hominins were technologically capable of capturing smaller fast prey and avian fauna, a behaviour evidenced at contemporaneous Middle Pleistocene archaeological sites. KW - FTIR KW - Stone Age KW - Middle Pleistocene KW - Throwing-stick KW - Wood KW - Micro-CT scanning KW - 3-dimensional microscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580012 DO - https://doi.org/10.1371/journal.pone.0287719 SN - 1932-6203 VL - 18 IS - 7 SP - 1 EP - 32 PB - PLOS CY - San Francisco, California, US AN - OPUS4-58001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hering, Marcus A1 - Sievers, Jürgen A1 - Curbach, Manfred A1 - Beckmann, Birgit T1 - An Approach to Predicting the Ballistic Limit of Thin Textile-Reinforced Concrete Plates Based on Experimental Results N2 - In this article, a partial selection of experiments on enhancing the impact resistance of structural components with non-metallic, textile-reinforced concrete is discussed. The focus is on the experimental investigations in which the impact resistance of thin, textile-reinforced concrete plates is characterized. The article discusses the materials, fabrics and test setup used. For the experimental work, a drop tower from the Otto Mohr Laboratory, which belongs to the Technische Universtät Dresden, was used. Furthermore, the experimental results are presented and evaluated using different methods. Based on the collected data, a suitable approach to determining the perforation velocity of an impactor through the investigated thin, textile-reinforced concrete plates is shown. KW - Building and Construction KW - Civil and Structural Engineering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586692 DO - https://doi.org/10.3390/buildings13092234 VL - 13 IS - 9 SP - 1 EP - 14 PB - MDPI AN - OPUS4-58669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrés Arcones, Daniel A1 - Weiser, M. A1 - Koutsourelakis, P.-S. A1 - Unger, Jörg F. T1 - Model bias identification for Bayesian calibration of stochastic digital twins of bridges N2 - Simulation-based digital twins must provide accurate, robust, and reliable digital representations of their physical counterparts. Therefore, quantifying the uncertainty in their predictions plays a key role in making better-informed decisions that impact the actual system. The update of the simulation model based on data must then be carefully implemented. When applied to complex structures such as bridges, discrepancies between the computational model and the real system appear as model bias, which hinders the trustworthiness of the digital twin and increases its uncertainty. Classical Bayesian updating approaches aimed at inferring the model parameters often fail to compensate for such model bias, leading to overconfident and unreliable predictions. In this paper, two alternative model bias identification approaches are evaluated in the context of their applicability to digital twins of bridges. A modularized version of Kennedy and O'Hagan's approach and another one based on Orthogonal Gaussian Processes are compared with the classical Bayesian inference framework in a set of representative benchmarks. Additionally, two novel extensions are proposed for these models: the inclusion of noise-aware kernels and the introduction of additional variables not present in the computational model through the bias term. The integration of these approaches into the digital twin corrects the predictions, quantifies their uncertainty, estimates noise from unknown physical sources of error, and provides further insight into the system by including additional pre-existing information without modifying the computational model. KW - Gaussian process KW - KOH KW - Bayesian updating KW - Digital twins KW - Uncertainty quantification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615519 DO - https://doi.org/10.1002/asmb.2897 SN - 1526-4025 N1 - This work was supported by “C07 - Data driven model adaptation for identifying stochastic digital twins of bridges” from the Priority Program (SPP) 2388/1 “Hundred plus” of the German Research Foundation (Deutsche Forschungsgemeinschaft, DFG) - Project number 501811638. VL - 417 IS - 3 SP - 1 EP - 26 PB - Wiley CY - Chichester AN - OPUS4-61551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bos, Freek A1 - Menna, Constantino A1 - Robens-Radermacher, Annika A1 - Wolfs, Rob A1 - Roussel, Nicolas A1 - Lombois-Burger, Hélène A1 - Baz, Bilal A1 - Weger, Daniel A1 - Nematollahi, Behzad A1 - Santhanam, Manu A1 - Zhang, Yamei A1 - Bhattacherjee, Shantanu A1 - Jia, Zijian A1 - Chen, Yu A1 - Mechtcherine, Viktor T1 - Mechanical properties of 3D printed concrete: a RILEM TC 304-ADC interlaboratory study — approach and main results N2 - To show compliance to structural engineering codes and implement quality control measures, it is critical to obtain reliable mechanical properties of the materials in question. For conventional cast and precast concrete, the experimental procedures and relationships between mechanical properties, the material composition, and the production methods are globally known, but for 3D concrete printing (3DCP), these relations have not yet been established. Previous studies have shown little consistency in results, and the underlying experimental methods have not been established broadly. There is an urgent need to address these issues as the application of 3DCP in practice projects is growing rapidly. Therefore, RILEM TC 304-ADC: Assessment of Additively Manufactured Concrete Materials and Structures has set up a large interlaboratory study into the mechanical properties of 3D printed concrete. This paper presents key elements of the experimental approach detailed in the Study Plan and the supporting considerations. Furthermore, it reports on the response, consisting of 34 contributions from 30 laboratories, detailing global coverage, properties of the applied mixture designs and characteristics of the printing facilities that have been used. Subsequently, some fundamental results from compression, flexural, and E-modulus testing are presented and—considering cast specimens as a reference—discussed. On average, a reduction in strength was found in compression and E-modulus (all tested orientations). For flexure, on the other hand, an increase was found in two testing orientations, while a decrease was observed in the third orientation. Importantly, even though the applied experimental methods were found to be reasonably appropriate to obtain the required data, the differences found between individual contributions are significant and sometimes non-consistent, suggesting that testing on specific material-facility combinations is necessary to reliably determine the mechanical properties of objects produced from them. Furthermore, a theoretical framework needs to be developed to further explain the variations that were observed. Extensive analyses of all acquired data are out of the scope of this contribution, but presented in two associated papers, whereas a third presents the data management approach used to process the approximately 5,000 test results. KW - 3D printed concrete KW - 3DCP KW - Mechanical properties KW - Interlaboratory study PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634631 DO - https://doi.org/10.1617/s11527-025-02686-x VL - 58 IS - 5 SP - 1 EP - 29 PB - Springer Nature AN - OPUS4-63463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seifert, Lando A1 - Grunewald, Andreas A1 - Müller, Thoralf A1 - Ebell, Gino T1 - Stress corrosion tests for prestressing steels—Part 1: The influence of surface condition and test solution composition on hydrogen charging N2 - Tests for assessing prestressing steels' susceptibility to hydrogen‐induced stress corrosion cracking are essential for approvals, in‐house monitoring, and third‐party material testing. According to ISO 15630‐3, the time to brittle fracture by constant load under corrosive conditions in thiocyanate test solutions (A or B) at 50°C is measured. In the literature, a high scattering in stress corrosion tests is reported, which questions the integrity of the test procedure. This paper shows the results of studies about the influence of solution composition on hydrogen charging in electrochemical and permeation measurements. Electrochemical experiments show that polished steel surfaces without common drawing layers have more consistent free corrosion currents, polarization resistances, and B‐values in solution A with low scattering compared to the solution B experiments. The influence of temperature at 50°C and an ambient temperature of 22°C was also tested. KW - Drawing layers KW - Hydrogen‐induced stress corrosion cracking KW - Permeation measurements KW - Prestressing steels KW - Stress corrosion tests KW - Surface conditions KW - Test solutions PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598738 DO - https://doi.org/10.1002/maco.202313948 VL - 75 SP - 1506 EP - 1518 PB - Wiley‐VCH GmbH AN - OPUS4-59873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -