TY - JOUR A1 - Schalau, Sebastian A1 - Habib, Abdel Karim T1 - Atmospheric wind field modelling with OpenFOAM for near-ground gas dispersion N2 - CFD simulations of near-ground gas dispersion depend significantly on the accuracy of the wind field. When simulating wind fields with conventional RANS turbulence models, the velocity and turbulence profiles specified as inlet boundary conditions change rapidly in the approach flow region. As a result, when hazardous materials are released, the extent of hazardous areas is calculated based on an approach flow that differs significantly from the boundary conditions defined. To solve this problem, a turbulence model with consistent boundary conditions was developed to ensure a horizontally homogeneous approach flow. Instead of the logarithmic vertical velocity profile, a power law is used to overcome the problem that with the logarithmic profile, negative velocities would be calculated for heights within the roughness length. With this, the problem that the distance of the wall-adjacent cell midpoint has to be higher than the roughness length is solved, so that a high grid resolution can be ensured even in the near-ground region which is required to simulate gas dispersion. The evaluation of the developed CFD model using the German guideline VDI 3783/9 and wind tunnel experiments with realistic obstacle configurations showed a good agreement between the calculated and the measured values and the ability to achieve a horizontally homogenous approach flow. KW - OpenFOAM KW - Gas dispersion KW - Atmospheric boundary layer KW - Turbulence model PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539095 DO - https://doi.org/10.3390/atmos12080933 VL - 12 IS - 8 SP - 933 PB - MDPI AN - OPUS4-53909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Söftje, M. A1 - Weingartz, T. A1 - Plarre, Rüdiger A1 - Gjikaj, M. A1 - Namysko, J. C. A1 - Kaufmann, D. E. T1 - Surface Tuning of Wood via Covalent Modification of Its Lignocellulosic Biopolymers with Substituted BenzoatesA Study on Reactivity, Efficiency, and Durability N2 - Chemical modification of wood applying benzotriazolyl-activated carboxylic acids has proven to be a versatile method for the durable functionalization of its lignocellulosic biopolymers. Through this process, the material properties of Wood can be influenced and specifically optimized. To check the scope and limitations of this modification method, various benzamide derivatives with electron-withdrawing (EWG) or electron-donating (EDG) functional groups in different positions of the aromatic ring were synthesized and applied for covalent modification of Scots pine (Pinus sylvestris L.) sapwood in this study. The bonded amounts of substances (up to 2.20 mmol) were compared with the reactivity constants of the Hammett equation, revealing a significant correlation between the modification efficiency and the theoretical reactivity constants of the corresponding aromatic substitution pattern. The successful covalent attachment of the respective substituted benzamides was proven by attenuated total reflection infrared (ATR-IR) spectroscopy, while the stability of the newly formed ester bond was proven in a standardized leaching test. KW - Leaching KW - Wood Protection KW - Wood Modification PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538932 DO - https://doi.org/10.1021/acsomega.1c04353 VL - 6 IS - 49 SP - 33542 EP - 33553 AN - OPUS4-53893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pellegrino, Francesco A1 - Ortel, Erik A1 - Mielke, Johannes A1 - Schmidt, R. A1 - Maurino, V. A1 - Hodoroaba, Vasile-Dan T1 - Customizing New Titanium Dioxide Nanoparticles with Controlled Particle Size and Shape Distribution: A Feasibility Study Toward Reference Materials for Quality Assurance of Nonspherical Nanoparticle Characterization N2 - An overview is given on the synthesis of TiO2 nanoparticles with well-defined nonspherical shapes (platelet like, bipyramidal, and elongated), with the focus on controlled, reproducible synthesis, as a key requirement for the production of reference materials with homogeneous and stable properties. Particularly with regard to the nanoparticle shapes, there is a high need of certified materials, solely one material of this type being commercially available since a few months (elongated TiO2). Further, measurement approaches with electron microscopy as the golden method to tackle the nanoparticle shape are developed to determine accurately the size and shape distribution for such nonspherical particles. A prerequisite for accurate and easy (i.e., automated) image analysis is the sample preparation, which ideally must ensure a deposition of the nanoparticles from liquid suspension onto a substrate such that the particles do not overlap, are solvent-free, and have a high deposition density. Challenges in the Synthesis of perfectly monodispersed and solvent-free TiO2 nanoparticles of platelet and acicular shapes are highlighted as well as successful measurement approaches on how to extract from 2D projection electron micrographs the most accurate spatial information, that is, true 3D size, for example, of the bipyramidal nanoparticles with different geometrical orientations on a substrate. KW - Nanoparticles KW - Titanium dioxide KW - Reference materials KW - Standardisation KW - Particle size and shape distribution PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538849 DO - https://doi.org/10.1002/adem.202101347 VL - 24 IS - 6 SP - 1 EP - 10 PB - Wiley-VCH AN - OPUS4-53884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - He, S. A1 - Sieksmeyer, T. A1 - Che, Y. A1 - Mora, M. A. E. A1 - Stiblik, P. A1 - Banasiak, Robert A1 - Harrison, M. C. A1 - Sobotnik, J. A1 - Wang, Z. A1 - Johnston, P. R. A1 - McMahon, Dino Peter ED - He, s. ED - McMahon, Dino Peter T1 - Evidence for reduced immune gene diversity and activity during the evolution of termites N2 - The evolution of biological complexity is associated with the emergence of bespoke immune systems that maintain and protect organism integrity. Unlike the well-studied immune systems of cells and individuals, little is known about the origins of immunity during the transition to eusociality, a major evolutionary transition comparable to the evolution of multicellular organisms from single-celled ancestors. We aimed to tackle this by characterizing the immune gene repertoire of 18 cockroach and termite species, spanning the spectrum of solitary, subsocial and eusocial lifestyles. We find that key transitions in termite sociality are correlated with immune gene family contractions. In cross-species comparisons of immune gene expression, we find evidence for a caste-specific social defence system in termites, which appears to operate at the expense of individual immune protection. Our study indicates that a major transition in organismal complexity may have entailed a fundamental reshaping of the immune system optimized for group over individual defence. KW - Social insect KW - Subsocial KW - Cockroach KW - Major transition KW - Contraction KW - Expansion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538878 DO - https://doi.org/10.1098/rspb.2020.3168 SN - 0962-8452 VL - 288 IS - 1945 SP - 1 EP - 10 PB - The Royal Society Publishing CY - London, UK AN - OPUS4-53887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spitzer, Stefan A1 - Askar, Enis A1 - Benke, Alexander A1 - Janovsky, B. A1 - Krause, U. A1 - Krietsch, Arne T1 - Influence of pre-ignition pressure rise on safety characteristics of dusts and hybrid mixtures N2 - For the determination of the safety characteristics of dusts it is necessary to disperse the dust in the oxidating atmosphere (usually air). In the standard procedures for dusts this is realized by a partially evacuated explosion vessel (20L-sphere) in which the dust gets injected from a dust chamber pressurized with air. Shortly after that injection (60 ms) the dust cloud gets ignited under turbulent conditions, that are otherwise seen as almost ambient with 20 ◦C and about 1 bar (abs). While there has been a lot of research about the influence of the ignition delay time and the level of turbulence in the recent years little attention was paid to the pre–ignition pressure rise and the allowed variations in the standards. In the following work we showed that the allowed ranges for the pressures in the different dust standards influence the safety characteristics of dust alone severely. Even though hybrid mixtures are an emerging risk problem in an interconnected industry there is no standard for the determination of their safety characteristics. In this work it is shown that especially for the preparation of hybrid mixtures of flammable dust and gas the pressures after injection of the dust and the mixing procedure have a large influence on the composition of the tested mixtures and therefore on the safety characteristics. Considering both effects, wrong concentration of gas and wrong initial pressure, the discrepancy of safety characteristics from different facilities will be too big to applicable. The methods to overcome these weaknesses are also presented. KW - Hybrid mixtures KW - 20L-sphere KW - Pre-ignition pressure rise KW - Post-injection pressure drop KW - Safety characteristics KW - Mixing procedure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537358 DO - https://doi.org/10.1016/j.fuel.2021.122495 VL - 311 SP - 122495 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-53735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and an infrared camera is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs more frequently during partial penetration above 6 mm and complete penetration above 8 mm penetration depth, respectively. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - 18th Nordic Laser Materials Processing Conference (18th NOLAMP) KW - High-power laser beam welding KW - Bulge effect KW - Solidification cracking KW - Multi-physical modelling KW - Metal mixing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539149 DO - https://doi.org/10.1088/1757-899X/1135/1/012003 VL - 1135 IS - 012003 SP - 1 EP - 11 PB - IOP Publishing AN - OPUS4-53914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Buske, S. A1 - Townend, J. A1 - Kellett, R. A1 - Savage, M. A1 - Schmitt, D. R. A1 - Constantinou, A. A1 - Eccles, J. D. A1 - Gorman, A. A1 - Bertram, M. A1 - Hall, K. A1 - Lawton, D. A1 - Kofman, R. T1 - 3D Active Source Seismic Imaging of the Alpine Fault Zone and the Whataroa Glacial Valley in New Zealand N2 - The Alpine Fault zone in New Zealand marks a major transpressional plate boundary that is late in its typical earthquake cycle. Understanding the subsurface structures is crucial to understand the tectonic processes taking place. A unique seismic survey including 2D lines, a 3D array, and borehole recordings, has been performed in the Whataroa Valley and provides new insights into the Alpine Fault zone down to ∼2 km depth at the location of the Deep Fault Drilling Project (DFDP)-2 drill site. Seismic images are obtained by focusing prestack depth migration approaches. Despite the challenging conditions for seismic imaging within a sediment filled glacial valley and steeply dipping valley flanks, several structures related to the valley itself as well as the tectonic fault system are imaged. A set of several reflectors dipping 40°–56° to the southeast are identified in a ∼600 m wide zone that is interpreted to be the minimum extent of the damage zone. Different approaches image one distinct reflector dipping at ∼40°, which is interpreted to be the main Alpine Fault reflector located only ∼100 m beneath the maximum drilled depth of the DFDP-2B borehole. At shallower depths (z < 0.5 km), additional reflectors are identified as fault segments with generally steeper dips up to 56°. Additionally, a glacially over-deepened trough with nearly horizontally layered sediments and a major fault (z < 0.5 km) are identified 0.5–1 km south of the DFDP-2B borehole. Thus, a complex structural environment is seismically imaged and shows the complexity of the Alpine Fault at Whataroa. KW - Imaging KW - Signal processing KW - Seismic KW - Borehole KW - DAS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539163 DO - https://doi.org/10.1029/2021JB023013 VL - 126 IS - 12 SP - 1 EP - 21 PB - American Geophysical Union AN - OPUS4-53916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of an external applied AC magnetic field on the melt pool dynamics at high-power laser beam welding N2 - The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser beam and hybrid laser arc welding processes. An AC magnet was positioned under the workpiece which is generating an upward directed electromagnetic force to counteract the formation of the droplets. To visualise the melt flow characteristics, several experiments were carried out using a special technique with mild steel from S355J2 with a plate thickness of up to 20 mm and a quartz glass in butt configuration. The profile of the keyhole and the melt flow were recorded with a highspeed camera from the glass side. Additionally, the influence of the magnetic field orientation to the welding direction on the filler material dilution on laser hybrid welding was studied with variating oscillation frequency. The element distribution over the whole seam thickness was measured with X-ray fluorescence (XRF). The oscillation frequency demonstrated a great influence on the melt pool dynamics and the mixing of the elements of the filler wire. The highspeed recordings showed, under the influence of the magnetic field, that the melt is affected under strong vortex at the weld root, which also avoids the formation of droplets. T2 - 18th Nordic Laser Materials Processing Conference (18th NOLAMP) KW - Laser beam welding KW - AC magnetic field KW - Melt pool dynamics KW - Filler wire mixing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539231 DO - https://doi.org/10.1088/1757-899X/1135/1/012017 VL - 1135 IS - 012017 SP - 1 EP - 10 PB - IOP Publishing AN - OPUS4-53923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Investigation of the gap bridgeability at high-power laser hybrid welding of plasma-cut thick mild steels with AC magnetic support N2 - One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds. T2 - X International Conference «Beam Technologies & Laser Application» KW - Laser hybrid welding KW - Magnetic bath support KW - Plasma-cut samples KW - Thick plate welding PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539248 DO - https://doi.org/10.1088/1742-6596/2077/1/012007 VL - 2077 IS - 012007 SP - 1 EP - 8 PB - IOP Publishing AN - OPUS4-53924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winterkorn, René A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Wire arc additive manufacturing with novel Al-Mg-Si filler wire - Assessment of weld quality and mechanical properties N2 - Wire arc additive manufacturing enables the production of near-net shape large-volume metallic components leveraging an established industrial base of welding and cladding technology and adapting it for layer-wise material deposition. However, the complex relationship between the process parameters and resulting mechanical properties of the components still remains challenging. In case of high-strength Al-Mg-Si aluminum alloys, no commercial filler wires are yet available due the high susceptibility of solidification cracking as well as the necessary efforts to obtain acceptable mechanical properties. To address this need, we evaluated a novel filler wire based on AlMg0.7Si doped with a Ti5B1 master alloy to foster fine equiaxed grains within the deposited metal. The correlation between the process parameters and component quality was examined by analyzing the size and distribution of pores as well as the grain morphology. Furthermore, we evaluated the influence of different post-weld heat treatment strategies to achieve mechanical properties corresponding to the reference wrought material. We demonstrated that fine equiaxed grains in the weld metal reduced the susceptibility of solidification cracking significantly. The novel AlMg0.7Si-TiB (S Al 6063-TiB) filler wire facilitated wire arc additive manufacturing of high-strength aluminum components with mechanical properties that were almost as superior as the corresponding wrought base material. KW - Wire arc additive manufacturing KW - Precipitation hardening aluminum alloys KW - AlMg0.7SiTiB filler wire KW - Grain refinement KW - Mechanical properties PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538327 DO - https://doi.org/10.3390/met11081243 SN - 2075-4701 VL - 11 IS - 8 SP - 1 EP - 13 PB - MDPI CY - Basel AN - OPUS4-53832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -