TY - JOUR A1 - Strommer, Bettina A1 - Schulze, Dietmar A1 - Schartel, Bernhard A1 - Böhning, Martin T1 - Networking Skills: The Effect of Graphene on the Crosslinking of Natural Rubber Nanocomposites with Sulfur and Peroxide Systems N2 - Tailored crosslinking in elastomers is crucial for their technical applications. The incorporation of nanoparticles with high surface-to-volume ratios not only leads to the formation of physical networks and influences the ultimate performance of nanocomposites, but it also affects the chemical crosslinking reactions. The influence of few-layer graphene (FLG) on the crosslinking behavior of natural rubber is investigated. Four different curing systems, two sulfur-based with different accelerator-to-sulfur ratios, and two peroxide-based with different peroxide concentrations, are combined with different FLG contents. Using differential scanning calorimetry (DSC), vulcametry (MDR) and swelling measurements, the results show an accelerating effect of FLG on the kinetics of the sulfur-based curing systems, with an exothermic reaction peak in DSC shifted to lower temperatures and lower scorch and curing times in the MDR. While a higher accelerator-to-sulfur ratio in combination with FLG leads to reduced crosslinking densities, the peroxide crosslinkers are hardly affected by the presence of FLG. The good agreement of crosslink densities obtained from the swelling behavior confirms the suitability of vulcameter measurements for monitoring the complex vulcanization process of such nanocomposite systems in a simple and efficient way. The reinforcing effect of FLG shows the highest relative improvements in weakly crosslinked nanocomposites. KW - Nanocomposite KW - Elastomers KW - Graphene KW - Crosslinking KW - Network KW - Rubber KW - Vulcanization PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560409 DO - https://doi.org/10.3390/polym14204363 VL - 14 IS - 20 PB - MDPI AN - OPUS4-56040 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nandish, Ranjith A1 - Knaust, Christian A1 - Zehfuß, Jochen T1 - Numerical Investigations of a Large Fire Exposure Crib Test—Presenting Different Pyrolysis Modelling Methodologies and Numerical Results N2 - ABSTRACTThe need for numerical‐based approaches to investigate the fire behaviour in buildings with combustible components is growing due to the increasing use of timber by the construction industry to meet the ‘Climate Action Plan 2050’. This requires consideration of the complex kinetic processes that take place during the burning of the wood in the numerical models. This is accomplished by using computational fluid dynamics (CFD) to numerically model the material pyrolysis and combustion processes. This article presents three different approaches for simulating the behaviour of a wood crib fire using the fire dynamics simulator (FDS). These approaches are based on either prescribing the burning rate of the wood directly from the physical experiments or using the kinetic parameters to govern the underlying processes, such as pyrolysis. Wooden crib fire experiments carried out by the RISE Research Institute in Sweden inside the combustion chamber that were used to validate all the methods. The numerical results from the method, that utilised the experimentally determined burning rate, were in good agreement with the experimental results, with a maximum deviation of 6% in the case of HRR. On the other hand, the model that needs kinetic parameters as its input has shown maximum discrepancies of 12% and 33% compared to experimental results. These methods are sensitive to the input parameters and the extent of dependency needs further investigation. KW - Pyrolysis KW - Wood combustion KW - Wood fire loads KW - Wooden buildings PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626567 DO - https://doi.org/10.1002/fam.3287 SN - 1099-1018 VL - 49 IS - 4 SP - 371 EP - 387 PB - John Wiley & Sons Ltd. AN - OPUS4-62656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ebell, Gino A1 - Tannert, S. A1 - Lehmann, Jens A1 - Müller, H. T1 - Offshore Weathering Campaign on a North Sea Wind Farm Part One: Corrosivity Categories N2 - The aim of this study is to investigate the corrosion behavior of materials and coatings in offshore environments, with a focus on determining the corrosivity categories at different locations on wind turbines. The collaboration between the authors enabled a 3‐year weathering campaign at the Hohe See and Albatros offshore wind farms in the North Sea. Metal panels were installed on two wind turbines to assess the corrosivity of different atmospheric conditions. Preliminary results indicate significant variations in corrosivity depending on location and material used, suggesting that current standards may not fully reflect real‐world conditions. The results of the study will help to optimize material selection and corrosion protection strategies for offshore wind farms, potentially extending their lifetime and reducing operating costs. KW - Corrosion KW - Offshore KW - Wind PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628995 DO - https://doi.org/10.1002/maco.202414711 SN - 1521-4176 SP - 1 EP - 10 PB - Wiley CY - Weinheim AN - OPUS4-62899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rudić, O. A1 - Mittermayr, F. A1 - Gluth, Gregor A1 - Simon, Sebastian A1 - Ukrainczyk, N. A1 - Seyrek, Y. A1 - Freytag, B. A1 - Juhart, J. A1 - Grengg, C. T1 - On the benefits of vegetable oil addition for the pore structure and acid resistance of alkali-activated systems N2 - The impact of high additions of vegetable oil (12 vol%) on the mechanical and microstructural properties of metakaolin-slag-based alkali-activated materials (AAMs) was studied. The addition of oil resulted in a slight decrease in initial polymerization kinetics but did not affect the final degree of reaction. AAM-oil-composite-mortars exhibited approximately ∼30% lower compressive strength primarily due to the entrainment of air voids. Newly formed soap phases significantly reduced the volume of small capillary and gel pores (pore radii <15 nm), leading to a decrease in specific inner surface area by a factor of up to 15. The porosity modification induced by the oil addition greatly enhanced the resistance of AAMs against sulfuric acid attack, shifting the dominant processes from diffusion and cracks to framework-dissolution controlled by the inherent phase stabilities. Following the immersion in sulfuric acid (pHstat = 2) for 8 weeks, the depth of corroded layer decreased by 70% and no cracks due to expansive phases were observed. These promising findings suggest that the incorporation of vegetable oil in AAMs has the potential to address durability concerns associated with diffusion-based corrosion processes, thereby expanding the range of future applications. KW - Alkali-activated materials KW - Acid resistance KW - Pore structure PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581719 DO - https://doi.org/10.1016/j.ceramint.2023.08.036 VL - 49 IS - 20 SP - 33275 EP - 33290 PB - Elsevier Ltd. AN - OPUS4-58171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asante, Bright T1 - Optimized mix design and fire resistance of geopolymer recycled aggregate concrete under elevated temperatures N2 - This study investigates the performance of fly ash-based geopolymer recycled aggregate concrete (GRAC) as a sustainable alternative to Ordinary Portland Cement (OPC) concrete, focusing on its compressive strength and behavior under high-temperature exposure (150 ◦C, 300 ◦C, 600 ◦C, and 900 ◦C). The research emphasizes the use of 100 % recycled concrete aggregates as a replacement for natural aggregates, with samples cured at ambient conditions and at 60 ◦C in an oven. Key factors, including water content and curing conditions, were evaluated to determine their influence on compressive strength and thermal stability. Results indicate that water content is the primary factor governing compressive strength, while recycled aggregates contribute to a secondary but notable effect. GRAC maintained up to 65 % of its initial strength after exposure to 600 ◦C, though strength degradation and severe cracking occurred at 900 ◦C. Oven-cured samples showed fewer surface cracks but experienced slightly higher mass loss than room-cured coun-terparts. This study highlights the potential of GRAC as an environmentally friendly material capable of withstanding moderate thermal conditions, providing significant contributions to green construction practices and the reuse of construction and demolition waste. KW - Geopolymer KW - Recycled aggregate concrete KW - Elevated temperature PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627071 DO - https://doi.org/10.1016/j.cscm.2025.e04401 SN - 2214-5095 VL - 22 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Morgenthal, Guido T1 - Parallelized adaptive Bayesian updating with structural reliability methods for inference of large engineering models N2 - The reassessment of engineering structures, such as bridges, now increasingly involve the integration of models with realworld data. This integration aims to achieve accurate ‘as-is’ analysis within a digital twin framework. Bayesian model updating combines prior knowledge and data with models to enhance the modelling accuracy while consistently handling uncertainties. When updating large engineering models, numerical methods for Bayesian analysis present significant computational challenges due to the need for a substantial number of likelihood evaluations. The novelty of this contribution is to parallelize adaptive Bayesian Updating with Structural reliability methods combined with subset simulation (aBUS) to improve its computational efficiency. To demonstrate the efficiency and practical applicability of the proposed approach, we present a case study on the Maintalbrücke Gemünden, a large railway bridge. We leverage modal property data to update a linear-elastic dynamic structural model of the bridge. The parallelized aBUS approach significantly reduces computational time, making Bayesian updating of large engineering models feasible within reasonable timeframes. The improved efficiency allows for a wider implementation of Bayesian model updating in structural health monitoring and maintenance decision support systems. KW - Bayesian model updating KW - Bayesian updating with structural reliability methods KW - Structural health monitoring KW - Parallelization KW - Modal analysis KW - Railway bridge PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633686 DO - https://doi.org/10.1177/13694332251346848 SN - 1369-4332 SN - 2048-4011 SP - 1 EP - 26 PB - Sage AN - OPUS4-63368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tomiak, F. A1 - Schartel, Bernhard A1 - Wolf, M. A1 - Drummer, D. T1 - Particle Size Related Effects of Multi-Component Flame-Retardant Systems in poly(butadiene terephthalate) N2 - Aluminum tris (diethylphosphinate) (AlPi) is known to have an efficient flame-retardant effect when used in poly(butadiene terephthalates) (PBT). Additionally, better flame-retardant effects can be achieved through the partial substitution of AlPi by boehmite in multi-component systems, which have been shown to be an effective synergist due to cooling effects and residue formation. Although the potential of beneficial effects is generally well known, the influence of particle sizes and behavior in synergistic compositions are still unknown. Within this paper, it is shown that the synergistic effects in flammability measured by limiting oxygen index (LOI) can vary depending on the particle size distribution used in PBT. In conducting thermogravimetric analysis (TGA) measurements, it was observed that smaller boehmite particles result in slightly increased char yields, most probably due to increased reactivity of the metal oxides formed, and they react slightly earlier than larger boehmite particles. This leads to an earlier release of water into the system enhancing the hydrolysis of PBT. Supported by Fourier transformation infrared spectroscopy (FTIR), we propose that the later reactions of the larger boehmite particles decrease the portion of highly flammable tetrahydrofuran in the gas phase within early burning stages. Therefore, the LOI index increased by 4 vol.% when lager boehmite particles were used for the synergistic mixture. KW - Flame retardants KW - Aluminum diethylphosphinate KW - Boehmite KW - Poly(butadiene terephthalates) (PBT) KW - Mechanical properties PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509286 DO - https://doi.org/10.3390/polym12061315 SN - 2073-4360 VL - 12 IS - 6 SP - 1315 PB - MDPI AN - OPUS4-50928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Hothan, Sascha T1 - Performance of intumescent fire protection coatings applied to structural steel tension members with circular solid and hollow sections N2 - Intumescent fire protection coatings are used to improve the fire resistance of steel members. Due to slender cross-sections typically used for tension members, high demands are placed on the effectiveness and reliability of the intumescent coatings. This paper describes real-scale fire tests of intumescent coatings applied to steel tension members with circular solid and hollow sections. First, the current regulations for the application of intumescent coatings on steel tension members are discussed. After that, a comparison between the foaming behaviour and failure mechanisms of intumescent coatings applied to steel tension members with different cross-sections and loading conditions is given. Next, the experimental setup and procedure of the performed fire tests are presented. In addition, the influences of various parameters on the performance of the intumescent coating are analysed, including the geometry of the steel profile, dry film thickness of the intumescent coating, load utilisation level as well as the orientation of the member. Based on the theoretical considerations and results of the fire tests, it is evidenced that mechanically loaded fire tests are essential to assess accurately the contribution of intumescent fire protection coatings to the fire resistance of steel tension members with circular solid sections. KW - Fire tests KW - Intumescent coating KW - Reactive fire protection system KW - Steel KW - Tension members PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548981 DO - https://doi.org/10.1016/j.firesaf.2022.103605 SN - 0379-7112 VL - 131 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-54898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiedeitz, M. A1 - Schmidt, Wolfram A1 - Härder, M. A1 - Kränkel, T. T1 - Performance of rice husk ash as supplementary cementitious material after production in the field and in the lab N2 - Supplementary cementitious materials (SCM) can reduce the total amount of Portland cement clinker in concrete production. Rice husk ashes (RHA) can be converted from an agricultural by-product to a high-performance concrete constituent due to a high amount of reactive silica with pozzolanic properties if they are burnt under controlled conditions. The way and duration of combustion, the cooling process as well as the temperature have an effect on the silica form and thus, the chemical and physical performance of the RHA. Various studies on the best combustion technique have been published to investigate the ideal combustion techniques. Yet, the process mostly took place under laboratory conditions. Investigating the difference between the performance of RHA produced in a rural environment and laboratory conditions is useful for the assessment and future enhancement of RHA production, and its application both as building material, for example in rural areas where it is sourced in large quantities, and as additive for high performance concrete. Thus, the paper presents a comparison between RHA produced under rudimentary conditions in a self-made furnace in the rural Bagamoyo, Tanzania and under controlled laboratory conditions at the Technical University of Munich, Germany, with different combustion methods and temperatures. In a second step, RHA was ground to reach particle size distributions comparable to cement. In a third step, cement pastes were prepared with 10%, 20% and 40% of cement replacement, and compared to the performance of plain and fly ash blended cement pastes. The results show that controlled burning conditions around 650 °C lead to high reactivity of silica and, therefore, to good performance as SCM. However, also the RHA burnt under less controlled conditions in the field provided reasonably good properties, if the process took place with proper burning parameters and adequate grinding. The knowledge can be implemented in the field to improve the final RHA performance as SCM in concrete. KW - Rice husk ash KW - Agricultural by-product KW - Supplementary cementitious material KW - Waste management KW - Carbon dioxide emissions PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568953 DO - https://doi.org/10.3390/ma13194319 SN - 1996-1944 VL - 13 SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-56895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strobl, Dominic A1 - Unger, Jörg F. A1 - Ghnatios, C. A1 - Robens-Radermacher, Annika T1 - PGD in thermal transient problems with a moving heat source: A sensitivity study on factors affecting accuracy and efficiency N2 - Thermal transient problems, essential for modeling applications like welding and additive metal manufacturing, are characterized by a dynamic evolution of temperature. Accurately simulating these phenomena is often computationally expensive, thus limiting their applications, for example for model parameter estimation or online process control. Model order reduction, a solution to preserve the accuracy while reducing the computation time, is explored. This article addresses challenges in developing reduced order models using the proper generalized decomposition (PGD) for transient thermal problems with a specific treatment of the moving heat source within the reduced model. Factors affecting accuracy, convergence, and computational cost, such as discretization methods (finite element and finite difference), a dimensionless formulation, the size of the heat source, and the inclusion of material parameters as additional PGD variables are examined across progressively complex examples. The results demonstrate the influence of these factors on the PGD model’s performance and emphasize the importance of their consideration when implementing such models. For thermal example, it is demonstrated that a PGD model with a finite difference discretization in time, a dimensionless representation, a mapping for a moving heat source, and a spatial domain non-separation yields the best approximation to the full order model. KW - Additive manufacturing KW - Mapping for unseparable load KW - Model order reduction (MOR) KW - Thermal transient problem KW - Sensitivity analysis KW - Proper generalized decomposition (PGD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598001 DO - https://doi.org/10.1002/eng2.12887 VL - 6 IS - 11 SP - 1 EP - 22 PB - John Wiley & Sons Ltd. CY - Berlin AN - OPUS4-59800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -