TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - A systematic investigation of the transfer of polyphosphate/inorganic silicate flame retardants from epoxy resins to layered glass fiber-reinforced composites and their post-furnace flexural properties N2 - The systematic transfer of solvent-free, additive flame retardant (FR) formulations from epoxy resins to glass fiber-reinforced epoxy composites (GFRECs) through prepregs is difficult. Additionally, obtaining data on their post-fire mechanics is often challenging. Utilizing melamine polyphosphate (MPP), ammonium polyphosphate (APP), and silane-coated ammonium polyphosphate (SiAPP) FRs with low-melting inorganic silicates (InSi) in an 8:2 proportion and 10% loading by weight in a diglycidyl ether of bisphenol A (DGEBA) resin, a systematic investigation of the processing properties, room-temperature mechanics, and temperature-based mechanics of the systems was performed. The resin was cured with a dicyandiamide hardener (DICY) and a urone accelerator. The results revealed no substantial impact of these FRs at the current loading on the resin's glass transition temperature or processability. However, the fire residues from cone calorimetry tests of the composites containing FRs were found to be only 15-20% of the thickness of the resins, implying a suppression of intumescence upon transfer. At room temperature, the decrease in the flexural modulus for the composites containing FRs was negligible. Exposure of the composites in a furnace at 400°C as a preliminary study before ignition tests was shown to cause significant flexural moduli reductions after 2.5 min of exposure and complete delamination after 3 min making further testing unviable. This study emphasizes the need for future research on recovering modes of action upon transfer of FR formulations from resins to composites. Based on the challenges outlined in this investigation, sample adaptation methods for post-fire analysis will be developed in a future study. KW - DGEBA KW - Prepregs KW - Glass fiber-reinforced composites KW - Post-fire testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605239 DO - https://doi.org/10.1002/pc.28416 SN - 1548-0569 SN - 0272-8397 VL - 45 IS - 10 SP - 9389 EP - 9406 PB - Wiley AN - OPUS4-60523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tabaka, Weronika A1 - Meinel, Dietmar A1 - Schartel, Bernhard T1 - Sacrifice Few to Save Many: Fire Protective Interlayers in Carbon- Fiber-Reinforced Laminates N2 - The fire protection of carbon-fiber-reinforced polymer (CFRP) laminates often relies on flame-retardant coatings, but in some applications, their efficacy may diminish upon direct fire exposure due to rapid pyrolysis. This study introduces an innovative approach by integrating protective interlayers within the laminate structure to enhance the fire resistance. Various materials, including ceramic composite WHIPOX, titanium foil, poly(etherimide) (PEI) foil, basalt fibers, rubber mat, and hemp fibers, were selected as protective interlayers. These interlayers were strategically placed within the laminate layout to form a sacrificial barrier, safeguarding the integrity of the composite. Bench-scale fire resistance tests were conducted, where fire (180 kW/m2) was applied directly to the one side of the specimen by a burner while a compressive load was applied at the same time. Results indicate significant prolongation of time to failure for CFRP laminates with protective interlayers, which is up to 10 times longer. This innovative approach represents a potential advance in fire protection strategies for CFRP laminates, offering improved resilience against fire-induced structural failure. KW - Composites in fire KW - Fire resistance KW - Fire retardant interlayers KW - Laminate design KW - Carbon fibre reinforced PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601943 DO - https://doi.org/10.1021/acsomega.4c01408 SN - 2470-1343 VL - 9 IS - 22 SP - 23703 EP - 23712 PB - ACS AN - OPUS4-60194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mieller, Björn A1 - Valavi, Masood A1 - Caldeira Rêgo, Celso Ricardo T1 - An Automatized Simulation Workflow for Powder Pressing Simulations Using SimStack N2 - Automated computational workflows are a powerful concept that can improve the usability and reproducibility of simulation and data processing approaches. Although used very successfully in bioinformatics, workflow environments in materials science are currently commonly applied in the field of atomistic simulations. This work showcases the integration of a discrete element method (DEM) simulation of powder pressing in the convenient SimStack workflow environment. For this purpose, a Workflow active Node (WaNo) was developed to generate input scripts for the DEM solver using LIGGGHTS Open Source Discrete Element Method Particle Simulation code. Combining different WaNos in the SimStack framework makes it possible to build workflows and loop over different simulation or evaluation conditions. The functionality of the workflows is explained, and the added user value is discussed. The procedure presented here is an example and template for many other simulation methods and issues in materials science and engineering. KW - Simulation workflow KW - Discrete element method PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604791 DO - https://doi.org/10.1002/adem.202400872 SP - 1 EP - 7 PB - Wiley AN - OPUS4-60479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Bhatia, Riya A1 - Dey, R. A1 - Falkenhagen, Jana A1 - Ullrich, M. S. A1 - Thomsen, C. A1 - Schartel, Bernhard T1 - Wastewater phosphorus enriched algae as a sustainable flame retardant in polylactide N2 - Revolutionizing our polymer industry for adaption to a sustainable carbon circular economy has become one of today’s most demanding challenges. Exploiting renewable resources to replace fossil-fuel—based plastics with biopolymers such as poly(lactic acid) (PLA) is inevitable while using waste streams as a raw material resource at least is promising. When it comes to using PLA as technical polymer, its high flammability must be addressed by flame retardants compatible with the thermoplastic processing of PLA and its compostability. This study proposes microalgae enriched with phosphorus from wastewater (P-Algae) as an elegant way towards a kind of sustainable organophosphorus flame retardant. The concept is demonstrated by investigating the processing, pyrolysis, flammability, and fire behavior of PLA/P-Algae, while varying the P-Algae content and comparing P-Algae with four alternative bio-fillers (phosphorylated lignin, biochar, thermally treated sewage sludge, and metal phytate) with different P-contents as meaningful benchmarks. KW - PLA KW - Flame Retardancy KW - Phosphorylated Algae KW - Wastewater flame retardants KW - Zink phytate KW - Phosphorylated lignin KW - Thermally treated sludge PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604150 DO - https://doi.org/10.1016/j.polymdegradstab.2024.110885 SN - 1873-2321 SN - 0141-3910 VL - 227 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-60415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knapic, D. A1 - Mardare, A. I. A1 - Voss, Heike A1 - Bonse, Jörn A1 - Hassel, A. W. T1 - Corrosion study of picosecond-laser structured and anodized Ti6Al4V for bone screws N2 - A corrosion study is performed on six variations of titanium grade 5 (Ti6Al4V) samples. Samples are prepared in different conditions by variation of preanodization, postanodization, and picosecond-laser (ps-laser) surface treatment, while polished and anodized samples serve as reference. Microcones and nanosized periodic surface features are successfully produced on Ti6Al4V samples. The morphology and topography of the structures are visualized by scanning electron microscopy and white light interference microscopy. Furthermore, the relative electrochemically active surface area (ECSA) is determined for the ps-laser-treated samples. It is determined that the preanodized and laser-treated sample has 3.5 times larger ECSA than a polished sample, and that the laser-treated sample has 4.1 times larger area. Moreover, Tafel analysis is performed to determine the corrosion properties of the samples. It is shown that the corrosion resistance improves for both laser-structured samples after the anodization. To further study the surface of the samples, electrochemical impedance spectroscopy measurements are conducted. The study indicates that the ps-laser-treated and anodized Ti6Al4V is suitable to be used for the fabrication of bone screws and plates due to its improved corrosion resistance as compared to nonanodized samples. KW - Laser-induced periodic surface structures (LIPSS) KW - Anodization KW - Bone screws KW - Implant material KW - Titanium alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597890 DO - https://doi.org/10.1002/pssa.202300609 SN - 1862-6319 VL - 221 SP - 1 EP - 8 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-59789 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Design and implementation of a machine log for PBF-LB/M on basis of IoT communication architectures and an ETL pipeline N2 - AbstractPowder Bed Fusion with Laser Beam of Metals (PBF-LB/M) has gained more industrial relevance and already demonstrated applications at a small series scale. However, its widespread adoption in various use cases faces challenges due to the absence of interfaces to established Manufacturing Execution Systems (MES) that support customers in the predominantly data-driven quality assurance. Current state-of-the-art PBF-LB/M machines utilize communication architectures, such as OPC Unified Architecture (OPC UA), Message Queuing Telemetry Transport (MQTT) and Representational State Transfer Application Programming Interface (REST API). In the context of the Reference Architecture Model Industry 4.0 (RAMI 4.0) and the Internet of Things (IoT), the assets, particularly the physical PBF-LB/M machines, already have an integration layer implemented to communicate data such as process states or sensor values. Missing is an MES component acting as a communication and information layer. To address this gap, the proposed Extract Transform Load (ETL) pipeline aims to extract relevant data from the fabrication of each build cycle down to the level of scan vectors and additionally to register process signals. The suggested data schema for archiving each build cycle adheres to all terms defined by ISO/TC 261—Additive Manufacturing (AM). In relation to the measurement frequency, all data are reorganized into entities, such as the AM machine, build cycle, part, layer, and scan vector. These scan vectors are stored in a runtime-independent format, including all metadata, to be valid and traceable. The resulting machine log represents a comprehensive documentation of each build cycle, enabling data-driven quality assurance at process level. KW - FAIR data KW - Data-driven quality assurance KW - Laser powder bed fusion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601256 DO - https://doi.org/10.1007/s40964-024-00660-7 SN - 2363-9512 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-60125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Auxillos, J. A1 - Crouigneau, R. A1 - Li, Y.-F. A1 - Dai, Y. A1 - Stigliani, A. A1 - Tavernaro, Isabella A1 - Resch-Genger, Ute A1 - Sandelin, A. A1 - Marie, R. A1 - Pedersen, S. F. T1 - Spatially resolved analysis of microenvironmental gradient impact on cancer cell phenotypes N2 - Despite the physiological and pathophysiological significance of microenvironmental gradients, e.g., for diseases such as cancer, tools for generating such gradients and analyzing their impact are lacking. Here, we present an integrated microfluidic-based workflow that mimics extracellular pH gradients characteristic of solid tumors while enabling high-resolution live imaging of, e.g., cell motility and chemotaxis, and preserving the capacity to capture the spatial transcriptome. Our microfluidic device generates a pH gradient that can be rapidly controlled to mimic spatiotemporal microenvironmental changes over cancer cells embedded in a 3D matrix. The device can be reopened allowing immunofluorescence analysis of selected phenotypes, as well as the transfer of cells and matrix to a Visium slide for spatially resolved analysis of transcriptional changes across the pH gradient. This workflow is easily adaptable to other gradients and multiple cell types and can therefore prove invaluable for integrated analysis of roles of microenvironmental gradients in biology. KW - Bioimaging KW - Fluorescence KW - Cell KW - Cancer KW - Method KW - Microfluids KW - Model KW - Calibration KW - Sensor KW - Ph KW - Probe KW - Workflow PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604631 DO - https://doi.org/10.1126/sciadv.adn3448 VL - 19 IS - 18 SP - 1 EP - 17 AN - OPUS4-60463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Davenport, John A1 - Lorek, Andreas A1 - Garland, Stephen A1 - Schwanke, Volker A1 - Wernecke, Roland T1 - Gasfeuchtemessung in der Normung N2 - Schwefelhexafluorid (SF6) ist ein 22.800-mal stärkeres Treibhausgas als CO2, wird aber aufgrund seiner isolierenden Eigenschaften in Mittel- und Hochspannungssystemen wie Schaltanlagen eingesetzt. Voraussetzung für die Durchschlagfestigkeit ist ein geringer Wasserdampfgehalt. Viele aktuelle Feuchtigkeitssensoren zeigen jedoch eine Querempfindlichkeit gegenüber CO2. Diese Richtlinienarbeit zielt darauf ab, den aktuellen Stand der Technik zu erweitern und neue Erkenntnisse zu gewinnen. Abschließend erfolgt eine Erweiterung der Richtlinie zur Gasfeuchte-Messung VDI/VDE 3514. T2 - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nuremberg, Germany DA - 11.06.2024 KW - Gassensorik KW - Industrienormen KW - SF6 PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604597 DO - https://doi.org/10.5162/sensoren2024/P32 SP - 547 EP - 549 PB - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nürnberg AN - OPUS4-60459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lozano-Martín, D. A1 - Pazoki, F. A1 - Kipphardt, Heinrich A1 - Khanipour, P. A1 - Tuma, Dirk A1 - Horillo, A. A1 - Chamorro, C. R. T1 - Thermodynamic (p, ρ, T) characterization of a reference high-calorific natural gas mixture when hydrogen is added up to 20 % (mol/mol) N2 - The injection of hydrogen into the natural-gas grid is an alternative during the process of a gradual decarbonization of the heat and power supply. When dealing with hydrogen-enriched natural gas mixtures, the performance of the reference equations of state habitually used for natural gas should be validated by using high-precision experimental thermophysical data from multicomponent reference mixtures prepared with the lowest possible uncertainty in composition. In this work, we present experimental density data for an 11-compound high-calorific (hydrogen-free) natural gas mixture and for two derived hydrogen-enriched natural gas mixtures prepared by adding (10 and 20) mol-% of hydrogen to the original standard natural gas mixture. The three mixtures were prepared gravimetrically according to ISO 6142–1 for maximum precision in their composition and thus qualify for reference materials. A single-sinker densimeter was used to determine the density of the mixtures from (250–350) K and up to 20 MPa. The experimental density results of this work have been compared to the densities calculated by three different reference equations of state for natural gas related mixtures: the AGA8-DC92 EoS, the GERG-2008 EoS, and an improved version of the GERG-2008 EoS. While relative deviations of the experimental density data for the hydrogen-free natural gas mixture are always within the claimed uncertainty of the three considered equations of state, larger deviations can be observed for the hydrogen-enriched natural gas mixtures from any of the three equations of state, especially for the lowest temperature and the highest pressures. KW - Hydrogen-enriched natural gas KW - Single-sinker densimeter KW - High-pressure density KW - Equations of state PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604742 DO - https://doi.org/10.1016/j.ijhydene.2024.05.028 SN - 0360-3199 VL - 70 SP - 118 EP - 135 PB - Elsevier BV CY - Amsterdam AN - OPUS4-60474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schnell, Alexander A1 - Rübner, Katrin A1 - Seher, Julia A1 - Müller, Constanze A1 - Müller, Anette A1 - Liebezeit, Steffen A1 - Fenner, Jacob A1 - Martin, Falk A1 - Pniok, Nicole T1 - Manufacturing and Application of Lightweight Aggregates from Construction and Demolition Waste N2 - The objective of the REALight project is the development of a thermal process to produce lightweight aggregates in pilot scale and the implantation of a method to recover gypsum. Beside construction and demolition waste, various industrial by‐products are studied as raw materials. The raw materials have so far been unused or used in applications with lower quality requirements. To prove the performance of the lightweight aggregates, their technical properties are tested and their use in different applications is studied, e.g., for lightweight mortars as well as lightweight concretes. KW - Construction and demolition waste KW - Flue gas desulfurization gypsum KW - Industrial by-products KW - Infra-lightweight concrete KW - Lightweight aggregates PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604643 DO - https://doi.org/10.1002/cite.202300211 SN - 0009-286X VL - 96 IS - 7 SP - 969 EP - 975 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-60464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -