TY - JOUR A1 - Costa, Giancarlo A1 - Thöns, Sebastian A1 - Limongelli, Maria Pina A1 - Piscini, Andrea T1 - Value of information‐driven innovation in Gerber saddles monitoring N2 - AbstractInnovation plays a crucial role in shaping technological, economic, and social progress in modern societies. In the realm of bridge integrity management, the development and diffusion of technologies to acquire information can significantly enhance industries' safety and functionality capabilities. Among the most widely diffused bridge types in Europe and North America, Gerber bridges are particularly susceptible to deterioration over time. Gerber saddles are typically not instrumented and are checked only through visual inspections. This paper introduces the metric of the Value of Information for Innovation to estimate the benefit associated with introducing an established technology in a new market of application. Herein, the operational value of implementing microelectromechanical inclinometers in the integrity management of Gerber saddles is quantified for the specific case of a bridge in northern Italy. Microelectromechanical systems companies may use these results to optimally select the technology price, investigate diverse market strategies, and optimize sensor arrangement. KW - Gerber saddles KW - Innovation KW - MEMs KW - Sensor optimization KW - Value of Information PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627853 DO - https://doi.org/10.1002/suco.202400951 SN - 1751-7648 VL - 674 SP - 230 EP - 240 PB - Wiley AN - OPUS4-62785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wagner, Jan A1 - Häfner, P. A1 - Reimann, H.-A. A1 - Schartel, Bernhard T1 - Valorization of Natural Fibers in Flame Retarded Poly(lactic acid) N2 - Extensive research has explored natural fiber reinforced composites, typically focusing on a single fiber within a polymer matrix. Comprehensive comparisons across different natural fibers in the same polymer, which are critical for industrial material selection, remain limited. This work presents a systematic comparison of untreated hemp, flax, and sisal fibers incorporated at varying fiber lengths and loadings into flame retarded poly(lactic acid) (PLA). Fire behavior, thermal, and mechanical responses were investigated through thermogravimetry, UL 94, and cone calorimetry, alongside crystallinity, molecular weight (MW), and microstructural analysis. Fiber incorporation reduced the peak heat release rate (pHRR) by up to 30 % in 30 wt% hemp, attributed to protective layer formation, but increased flammability in UL 94. A phytic acid melamine salt combined with expandable graphite and 20 wt% hemp produced incomplete combustion at 50 kW/m², raising char residue from 4 to 24 wt% and halving pHRR. Petrella plots revealed that fiber addition alone lowered fire load and flashover propensity as effectively as phytic acid melamine; with hemp, phytic acid and expendable graphite, the flashover hazard and fire load were halved. MW was preserved while crystallinity and modulus increased with fiber content. Hemp delivered the most consistent reinforcement, while optimized processing enabled flax and sisal to improve stiffness. Performance gains were strongest when individual fibers were dispersed via optimized processing, preventing bundle fracture under load. Plasma modification of the fibers improved the maximum tensile strength in the composites. A practical guide is provided for valorizing natural fibers in PLA composites, demonstrating routes to bio-based, compostable materials with improved fire safety and mechanical performance suitable for industrial processing. KW - Poly(lactic acid) KW - Hemp KW - Sisal KW - Flax KW - Flame retardant KW - Phytic acid PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653038 DO - https://doi.org/10.1016/j.mtcomm.2025.114575 SN - 2352-4928 VL - 50 SP - 1 EP - 41 PB - Elsevier Ltd. AN - OPUS4-65303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kern, Simon A1 - Guhl, Svetlana A1 - Meyer, Klas A1 - Maiwald, Michael ED - Maiwald, Michael T1 - Validation report on NMR N2 - The departure from the current automation landscape to next generation automation concepts for the process industry has already begun. Smart functions of sensors simplify their use and enable plug and play integration, even though they may appear to be more complex at first sight. Smart sensors enable concepts like self-diagnostics, self-calibration, and self-configuration/ parameterization whenever our current automation landscape allows it. Here we summarize the currently discussed general requirements for process sensors 4.0 and introduce a smart online NMR sensor module as example, which was developed for an intensified industrial process funded by the EU’s Horizon 2020 research and innovation programme (www.consensspire.eu). KW - Process Monitoring KW - Online NMR Spectroscopy KW - Indirect Hard Modeling KW - Process Control KW - Process Analytical Technology KW - CONSENS PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-435521 SP - 1 EP - 31 AN - OPUS4-43552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Validation of novel ultrasonic phased array borehole probe by using simulation and measurement N2 - Low-frequency ultrasonic testing is a well-established non-destructive testing (NDT) method in civil engineering for material characterization and the localization of cracks, reinforcing bars and delamination. A novel ultrasonic borehole probe is developed for in situ quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The aim is to examine the sealing structures made of salt concrete for any possible cracks and delamination and to localize built-in components. A prototype has been developed using 12 individual horizontal dry point contact (DPC) shear wave transducers separated by equidistant transmitter/receiver arrays. The probe is equipped with a commercially available portable ultrasonic flaw detector used in the NDT civil engineering industry. To increase the sound pressure generated, the number of transducers in the novel probe is increased to 32 transducers. In addition, the timed excitation of each transducer directs a focused beam of sound to a specific angle and distance based on the previously calculated delay time. This narrows the sensitivity of test volume and improves the signal-to-noise ratio of the received signals. In this paper, the newly designed phased array borehole probe is validated by beam computation in the CIVA software and experimental investigations on a half-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction methods, it is expected that an optimised radiation pattern of the probe will improve the signal quality and thus increase the reliability of the imaging results. This is an important consideration for the construction of safe sealing structures for the safe disposal of radioactive or toxic waste. KW - Ultrasound KW - Phased array KW - Concrete KW - Borehole PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565722 DO - https://doi.org/10.3390/s22249823 SN - 1424-8220 VL - 22 IS - 24 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-56572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kalbe, Ute A1 - Lehnik-Habrink, Petra A1 - Bandow, Nicole A1 - Sauer, Andreas T1 - Validation of European horizontal methods for the analysis of PAH, PCB and dioxins in sludge, treated biowaste and soil N2 - Draft standards for the determination of organic pollutants in the solid matter of environmental matrices such as sludge, treated biowaste and soil have been basically developed in the framework of the European standardization project HORIZONTAL. A research project financed by the German Federal Environment Agency was initiated to finalize some of these CEN standard drafts, since fully validated standard procedures are crucial for the evaluation of their reliability in the context of implementation in legislation on environmental health. Approach: Appropriate test materials (< 2mm particle size) were prepared and homogenized from contaminated soils, sludge and treated biowaste containing polycyclic aromatic hydrocarbons (PAH), polychlorinated biphenyls (PCB), dioxins, furans and dioxin-like-PCB and served, along with reference solutions, as the basis for international interlaboratory comparisons. Performance data of three analytical standard procedures were obtained by the statistical evaluation of results received from 11 to 29 participants per test material. Results: The overall variation coefficients of reproducibility (between-lab standard deviations) for the sum parameters were roughly between 10 and 35 %. The variation coefficients of repeatability (within-lab standard deviations) range between 3 % and 8 % and show no trend considering the substance groups or matrices. The highest coefficients of reproducibility were found for the analysis of PAHs, which were between 26 and 35 %, depending on the matrix, whereas 7-17 % reproducibility was observed for toxicity equivalents (TEQ) comprising dioxins, furans and dl-PCB. Conclusions: Overall, the results confirm that the procedures described in the Technical Specifications are fit for purpose for all three matrices and that the feasibility of the HORIZONTAL approach, to cover several matrices with one standard per analyte, was thereby proven. KW - Standardization KW - Analytical methods KW - Organic contaminants KW - Validation trial KW - Interlaboratory comparison PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-479914 DO - https://doi.org/10.1186/s12302-019-0211-3 SN - 2190-4715 VL - 31 SP - 29, 1 EP - 10 PB - Springer CY - Berlin, Heidelberg AN - OPUS4-47991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Villalobos, S. A1 - Scott, D. T1 - Validation of artificial defects for non-destructive testing measurements on a reference structure N2 - Non-destructive testing was established over the last decades as an important tool for assessing damages, material characterization and quality assurance in civil engineering. For example, Ground Penetrating Radar (GPR) can be used to scan large areas of concrete structures to determine the spatial position of the reinforcement. With the ultrasonic echo method, the thickness of concrete structures can be easily determined even if a high density of reinforcement is given. Various methods and processes have been developed for the validation of NDT procedures aiming at ensuring the quality of measurements in practical use. The Probability of Detection (POD) for example, is an available method to compare different technical devices with each other quantitatively regarding their performance. With this method, the best suited testing device for a specific inspection task under defined boundary conditions can be selected. By using the Guide to the Expression of Uncertainty in Measurement (GUM), it is possible to quantify the measurement uncertainty of an inspection procedure for a specific task. Another important aspect to improve the acceptance of Non-destructive testing methods is the development of reference specimens. Reference specimens serve for the calibration and further development of NDT methods under realistic conditions in different laboratories under the same conditions. A particular challenge here is the most realistic representation of a damage that can occur at building sites. Possible damages include for example horizontal and vertical cracks or honeycombs in concrete. Such a reference structure was built for the development of a new design of power plant constructions. Comparative studies on the manufacturing of realistic honeycombs and delaminations were carried out in advance on a test specimen. The results of this study are presented here. T2 - ICCRRR 2018 - Concrete Repair, Rehabilitation and Retrofitting CY - Cape Town, South Africa DA - 19.11.2018 KW - Zerstörungsfreie Prüfung KW - Nondestructive testing KW - Istzustandserfassung KW - Ultrasonic PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-464497 DO - https://doi.org/10.1051/matecconf/201819906006 SN - 2261-236X VL - 199 SP - 1 EP - 9 PB - EDP Sciences CY - Les Ulis AN - OPUS4-46449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baer, Wolfram A1 - Wossidlo, Peter T1 - Validation of a low blow specimen technique for R-curve determination using a drop tower N2 - Fracture mechanics based component design requires appropriate fracture mechanics toughness data with respect to both, loading rate as well as test temperature. Taking high-rate loading into account such as with accidental scenarios, different standards such as ASTM E 1820 or BS 7448-3 provide some information on dynamic fracture mechanics testing. Nevertheless, the designations differ so that a validation of the own material specific test method used for dynamic R-curve determination is mandatory. In order to address this for ductile cast iron materials an experimental method for the reliable determination of dynamic J-integral crack resistance curves at -40 °C following the multiple specimen approach has been established and validated. The experimental concept offers some additional valuable features. Single values of dynamic crack initiation toughness can be determined using a single specimen technique based on crack sensors. Furthermore, an experimentally independent method is provided according to which CTOD δ5 R-curves can be established. The focus of the present paper is on the validation of the experimental low blow technique using a drop tower test system. A drop tower test system was developed and set up to perform low blow tests at temperatures down to -40 °C. The system allows for a variation of the impact mass and height and was optimized for testing of ductile cast iron at stress intensity rates from approximately 5∙10⁴ to 3∙10⁵ MPa√ms⁻¹. This range of loading rate is characteristic for instance with crash scenarios of heavy sectioned DCI casks for radioactive materials. In order to address characteristic challenges of impact tests (test duration of microseconds up to milliseconds, inertial effects, signal oscillations), an appropriate full bridge strain gage method for the measurement of force directly on the specimen as well as a non-contact measurement of load line displacement using an optical extensometer have been developed and validated. The low blow test requires either to prevent bouncing strikes of the hammer by using the stop block technique or to catch the hammer after its first strike. Both options are not part of the experimental concept and setup which have been realized here. The paper describes investigations which have been performed in order to make sure that bouncing strikes of the hammer do not cause additional crack extension in the specimen. This is necessary to ensure a unique relation between the work done and the achieved crack extension. The investigations covered the analysis of limit loads of the specimen with respect to the measured force. The measured stiffness of the specimen was assessed and signals of crack sensors were analyzed. Furthermore, an analysis of the mechanical behavior of the loading system and the specimen by optical observation was performed. Corresponding results are discussed in the paper. It had finally been proven that additional crack extension in the specimen due to bouncing strikes of the hammer is not to be expected under the given conditions of test setup, material and loading. It can be seen as a major experimental advantage that the striker does not have to be catched after the low blow test. T2 - XXIV Italian Group of Fracture Conference CY - Urbino, Italy DA - 01.03.2017 KW - Dynamic fracture mechanics KW - R-curve KW - Low blow KW - Ductile cast iron PY - 2017 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-437686 DO - https://doi.org/10.1016/j.prostr.2017.04.005 SN - 2452-3216 VL - 3 SP - 25 EP - 32 AN - OPUS4-43768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neuschaefer-Rube, U. A1 - Illemann, J. A1 - Sturm, M. A1 - Bircher, B. A1 - Meli, F. A1 - Bellon, Carsten A1 - Evsevleev, Sergei T1 - Validation of a fast and traceable radiographic scale calibration of dimensional computed tomography N2 - A fast and highly precise method of determining the geometrical scale factor of computed tomography (CT) measurements has been validated successfully by Bundesanstalt für Materialforschung und -prüfung (BAM), the Federal Institute of Metrology (METAS) and Physikalisch-Technische Bundesanstalt (PTB) within the scope of AdvanCT (Advanced Computed Tomography for dimensional and surface measurements in industry), a project funded in the European Metrology Programme for Innovation and Research (EMPIR). The method has been developed by PTB and requires only two radiographic images of a calibrated thin 2D standard (hole grid standard) from two opposite directions. The mean grid distance is determined from both radiographs. From this and with the help of the calibration result, the radiographic scale and therefore the voxel size is determined. The procedure takes only a few minutes and avoids a time-consuming CT scan. To validate the method, the voxel sizes determined via this method were compared with voxel sizes determined from CT scans of calibrated objects. Relative deviations between the voxel sizes in the range of 10−5 were achieved with minimal effort using cone-beam CT systems at moderate magnifications. KW - Dimensional metrology KW - Voxel size KW - Industrial CT KW - Geometrical magnification PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553271 DO - https://doi.org/10.1088/1361-6501/ac74a3 SN - 0957-0233 VL - 33 IS - 9 SP - 1 EP - 9 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-55327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hanelt, Sven A1 - Friedrich, Jörg Florian A1 - Meyer-Plath, Asmus T1 - UV spectrometric indirect analysis of brominated MWCNTs with UV active thiols and an alkene-reaction kinetics, quantification and differentiation of adsorbed bromine and oxygen N2 - Indirect UV-absorption spectrometry was shown to be a valuable tool for chemical characterization of functionalized carbon nanotubes (CNTs). It complements data from X-ray photoelectron spectroscopy (XPS) or FTIR analysis since it helps to clarify the type and concentration of functional groups. The principles of indirect application of UV-spectrometry and its mathematical interpretation are discussed. Their facile application, together with their adequate sensitivity and high flexibility, make UV-absorption-based approaches a valuable alternative to fluorescence spectrometry. Here, the approach was applied to the chemical analysis of oxidizing substances on CNTs. For this, pristine CNTs of low but finite oxygen content as well as brominated CNTs were analyzed by reaction in suspension with UV-active thiol reagents and a styrene derivative. It was shown that carefully selected reagents allow differentiation and quantification of bromine and generally oxidizing entities like oxygen. For brominated CNTs, it was shown that physisorbed bromine may dominate the overall bromine content. KW - Carbon nanotubes KW - CNTs KW - UV-spectrometry KW - Bromination KW - Thiols KW - Mercaptans KW - Disulfides KW - Quantification KW - Kinetics PY - 2013 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-289077 DO - https://doi.org/10.3390/ma6083035 SN - 1996-1944 VL - 6 IS - 8 SP - 3035 EP - 3063 PB - MDPI CY - Basel AN - OPUS4-28907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baláž, Matej A1 - Birinci, Mustafa A1 - Şentürk, Kader A1 - Achimovičová, Marcela A1 - Baláž, Peter A1 - Tampubolon, Imelda Octa A1 - Stolar, Tomislav A1 - Bienert, Ralf A1 - Emmerling, Franziska A1 - Erdemoğlu, Sema A1 - Sis, Hikmet A1 - Erdemoğlu, Murat T1 - Utilizing Taguchi method and in situ X-ray powder diffraction monitoring to determine the influence of mechanical activation conditions on the physico-chemical properties and Al leachability of K-feldspar N2 - K-feldspar represents an important natural resource of potassium and aluminum. Within the framework of this study, the K-feldspar was mechanically activated in a planetary ball mill under different conditions planned according to 43 Taguchi orthogonal array experimental design. As outputs, specific surface area (SBET), median particle size (d50), amorphization degree of mineral phases , and Al recovery were used. It was found that the initial d50 value of 293 μm could be reduced to 6.7 μm and the SBET value of 4.7 m2/g could be increased up to 32.5 m2/g upon milling. Both microcline KAl3SiO8, and albite NaAl3SiO8 could be almost completely amorphized, whereas quartz SiO2 still maintained some crystallinity even under the most intensive conditions. Increasing SBET and decreasing the d50 values did not lead to a significant improvement in Al leach recovery, whereas a clear relationship between the amorphization of microcline and the recovered aluminum was found. Analysis of Variance (ANOVA) showed that increasing ball-to-powder ratio is the most beneficial for the improvement in Al recovery. In situ powder X-ray diffraction monitoring performed in an oscillation ball mill under synchrotron irradiation has shown very rapid amorphization of microcline phase at the beginning. However, amorphization of microcline was only partial after two hours of the treatment in this mill, apart from almost complete process in the planetary ball mill. In the end, regressions for the calculation of Al recovery by knowing the values of input parameters were calculated. In general, by just using mechanical activation without the subsequent roasting process that is commonly used to boost metal recoveries, it was possible to quantitatively recover aluminum from K-feldspar. KW - Mechanochemistry KW - Mechanical activation KW - Design of experiments PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611059 DO - https://doi.org/10.1016/j.jmrt.2024.08.156 SN - 2238-7854 VL - 32 SP - 3886 EP - 3895 PB - Elsevier B.V. AN - OPUS4-61105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -