TY - JOUR A1 - Baller, Johannes A1 - Hilger, André A1 - Qi, Naiyu A1 - Morini, Chiara A1 - Cornelio, Andrea A1 - Remhof, Arndt A1 - Osenberg, Markus A1 - Manke, Ingo A1 - Moosmann, Julian A1 - Beckmann, Felix A1 - Graeber, Gustav T1 - Wetting Interactions Between Porous Carbon Hosts and Liquid Sodium‐Potassium Alloys Toward Their Use in Negative Electrodes of Alkali‐Metal Batteries N2 - Batteries with liquid alkali‐metal negative electrodes offer a route to compact, high‐performance energy storage. Innovation in alkali‐metal management, i.e., controlled storage, release and transport of liquid alkali metal, can enable simpler and cheaper cell designs. Porous carbons have emerged as potential host materials for liquid alkali metals. Here, X‐ray computed tomography is used to study the wetting interactions between porous carbon hosts and liquid sodium‐potassium alloy (NaK) as a function of carbon host morphology and surface functionalization. While as‐received carbon samples show no affinity toward NaK, heat‐treated carbon is spontaneously infiltrated with NaK filling almost the entire pore volume. It is explored how forced wetting partially fills pores of NaK‐repellant hosts, showing large differences in pore filling based on the average pore size of the host material. In electrochemical discharge experiments, it is shown that both as‐received and heat‐treated carbon felt enable high areal capacities beyond 40 mAh cm−2. However, the heat‐treated carbon shows ten times lower overpotential. Finally, it is demonstrated how heat‐treated carbon felt can enable capillary transport of NaK. In summary, this study elucidates important aspects of the interactions between liquid alkali metals and porous carbon hosts, generating insights into possible applications in liquid alkali‐metal batteries. KW - Battery KW - Solid electrolyte KW - Sodium KW - Wetting PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644663 DO - https://doi.org/10.1002/adfm.202523169 SN - 1616-301X SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-64466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Welding with high-power lasers: trends and developments N2 - High-power laser beam welding became new stimuli within the last 10 years due to the availability of a new generation of high brightness multi kilowatt solid state lasers. In the welding research new approaches have been developed to establish reliable and praxis oriented welding processes meeting the demands of modern industrial applications during this time. The paper focuses on some of the current scientific and technological aspects in this research field like hybrid laser arc welding, simulation techniques, utilization of electromagnetic fields or reduced pressure environment for laser beam welding processes, which contributed to the further development of this technology or will play a crucial role in its further industrial implementation. T2 - 9th International Conference on Photonic Technologies - LANE 2016 CY - Fürth, Germany DA - 19.09.2016 KW - High-power Laserbeam Welding KW - Electromagnetic Force KW - Vacuum KW - Simulation PY - 2016 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-377280 DO - https://doi.org/10.1016/j.phpro.2016.08.003 VL - 83 SP - 15 EP - 25 PB - Elsevier B.V. CY - Berlin, Germany AN - OPUS4-37728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Bakir, Nasim A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Weld pool shape observation in high power laser beam welding N2 - The geometry of the melt pool in laser beam welding plays a major role to understand the dynamics of the melt and its solidification behavior. In this study, a butt configuration of 15 mm thick structural steel and transparent quartz glass was used to observe the weld pool geometry by means of high-speed camera and an infrared camera recording. The observations show that the dimensions of the weld pool vary depending on the depth. The areas close to the weld pool surface take a teardrop-shape. A bulge-region and its temporal evolution were observed approximately in the middle of the depth of the weld pool. Additionally, a 3D transient thermal-fluid numerical simulation was performed to obtain the weld pool shape and to understand the formation mechanism of the observed bulging effect. The model takes into account the local temperature field, the effects of phase transition, thermo-capillary convection, natural convection and temperature-dependent material properties up to evaporation temperature. The numerical results showed good accordance and were furthermore used to improve the understanding of the experimentally observed bulging effect. T2 - LANE Conference 2018 CY - Fürth, Germany DA - 03.09.2018 KW - High power laser beam welding KW - Weld pool shape KW - Bulging KW - Numerical process simulation PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-458759 DO - https://doi.org/10.1016/j.procir.2018.08.043 SN - 2212-8271 VL - 74 SP - 683 EP - 686 PB - Elsevier Ltd. CY - Amsterdam [u.a.] AN - OPUS4-45875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jauregui Rozo, Maria A1 - Sunder, S. A1 - Inasu, S. A1 - Meinel, Dietmar A1 - Ruckdäschel, H. A1 - Schartel, Bernhard T1 - Weaving Through Fire and Force: Fire Behavior and Fire Stability of Unidirectional, Bidirectional, and Woven Roving Glass-Fiber Composites N2 - This study systematically investigates the transfer of flame retardants (FRs) from epoxy resins to composites. The flame-retardant composites are formulated using bisphenol A diglycidyl ether as the resin and dicyandiamide as the hardener, reinforced with glass fibers (GFs) using various textile architectures: unidirectional (UD), bidirectional (BD), and woven rovings (WR). These composites are evaluated using bench-scale fire stability tests and cone calorimeter experiments to assess critical parameters, including the temperature at failure, time to failure, and fire behavior. Among the tested configurations, UD-GFs demonstrate superior flame retardancy, fire stability, flammability, and mechanical performance, attributed to their higher residue yield, forming a more efficient protective char layer. However, the addition of FRs is limited by their impact on the material's mechanical properties. When the FR content increases to 30 and 50 wt.% of the resin, the composites exhibit a decrease in mechanical performance, adversely affecting both time to failure and temperature at failure. While adding FRs reduces the risk of fire propagation, it does not substantially enhance fire stability or mechanical performance. KW - Fire Resistance KW - Fiber-Reinforced Polymer Composites KW - Fire Stability KW - Glass Fibers KW - Fire Behavior PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631220 SN - 1438-7492 SN - 1439-2054 VL - 310 IS - 5 SP - 2400432 PB - Wiley VHC-Verlag AN - OPUS4-63122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaudhuri, Somsubhro A1 - Stamm, Michael A1 - Krankenhagen, Rainer T1 - Weather-dependent passive thermography and thermal simulation of in-service wind turbine blades N2 - . To cope with the increase in the manufacturing and operation of wind turbines, wind farm operators need inspection tools that are able to provide reliable information while keeping the downtime low. Current inspection techniques require to stop the wind turbine. This work presents the current progress in the project EvalTherm, in which passive thermography is evaluated as a possible non-destructive inspection tool for operational wind turbine blades (WTBs). A methodology to obtain thermal images of rotating WTBs has been established in this project. However, the quality of the results is heavily dependent on various aspects such as weather conditions, information on the inspected WTB, damage history, etc. In this work, a section of a used WTB is simulated using finite-element modelling (FEM) as well as experimentally tested for evaluating the accuracy of the model. Such a model will provide insight into the potential thermal response of a certain structure (with specific material properties) in given weather (boundary) conditions. The model is able to provide satisfactory predictions of the thermal response of the structure, as well as indicate what thermal contrast(s) result from artificial defects introduced in the structure. T2 - WindEurope Annual Event 2023 CY - Copenhagen, Denmark DA - 25.04.2023 KW - FEM KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582777 DO - https://doi.org/10.1088/1742-6596/2507/1/012025 VL - 2507 SP - 1 EP - 12 PB - IOP Publishing Ltd. AN - OPUS4-58277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graebner, Maraike A1 - Giese, Marcel A1 - Lorenz, Svenja A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Wear resistance of modified NiMoCrSi claddings in relation to the resulting surface machinability via ultrasonic-assisted milling N2 - In the field of plastics processing, extruder screws are subjected to significant wear stresses. The extruder screw is the main wear component in those production machines and is usually coated with intermetallic wear protection alloys composed of Ni-based alloys, specifically Colmonoy C56 PTA (NiMoCrSi). There is a growing demand for providing an economic machinability of these alloys to achieve defined contours with a sufficient surface integrity. Recent investigations exhibit promising results applying ultrasonic milling for such hard-to-cut materials. The Colmonoy C56 is modified by various alloying additions Ti, Nb, Mo, Hf, and Al, and then cladded on a steel S355 via Plasma Transferred Arc process. The effect of alloying additions on the microstructure is analyzed regarding their resistance to abrasive and adhesive wear. With Miller test ASTM G75 the influence of alloying elements on resistance to abrasive wear for two abrasive materials is investigated (high-grade corundum F220 and quartz powder). The wear loss is not increased for additions of Nb and Ti compared to the base material C56. Modifications with Hf or Al reduces the resistance to abrasive wear and significantly increases material loss. The extruder screw is also subject to adhesive wear, which can be quantified by means of the pin-roll test. It is demonstrated that the addition of Hf, for example, contributes to a reduction in wear loss. Aim of the investigations is to find suitable modifications for the wear claddings of C56 for a sufficient machineability, without compemising the wear resistant. The machinability is considerably affected by the alloy additions, and is determined using ultrasonic-assisted milling. The addition of hafnium reduces machinability, i.e. significantly increases cutting forces. The incorporation of Nb exhibits a significant reduction of cutting forces, and results in reduced tool wear and an enhanced of surface integrity (roughness, density of defects, residual stresses). KW - Colmonoy C56 KW - PTA welding KW - Adhesive wear KW - Abrasive wear KW - Ultrasonic-assisted milling process KW - Surface integrity KW - Service life and efficiency KW - Substitution of critical raw materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651530 DO - https://doi.org/10.1016/j.wear.2025.205830 SN - 0043-1648 VL - 571 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liehr, Sascha A1 - Münzenberger, Sven A1 - Krebber, Katerina T1 - Wavelength-scanning distributed acoustic sensing for structural monitoring and seismic applications N2 - We introduce wavelength-scanning coherent optical time domain reflectometry (WS-COTDR) for dynamic vibration sensing along optical fibers. The method is based on spectral shift computation from Rayleigh backscatter spectra. Artificial neural networks (ANNs) are used for fast and high-resolution strain computation from raw measurement data. The applicability of the method is demonstrated for vibration monitoring of a reinforced concrete bridge. We demonstrate another application example for quasi-static and dynamic measurement of ground deformation and surface wave propagation along a dark fiber in a telecommunication cable. T2 - 7th International Symposium on Sensor Science CY - Napoli, Italy DA - 09.05.2019 KW - Optical fiber sensor KW - Distributed acoustic sensor (DAS) KW - Optical time domain reflectometry KW - Rayleigh scattering KW - Artificial neural networks KW - Structural health monitoring KW - Seismic measurement PY - 2019 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-487733 DO - https://doi.org/10.3390/proceedings2019015030 SN - 2504-3900 VL - 15 SP - Paper 30, 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-48773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, Sascha A1 - Münzenberger, Sven A1 - Krebber, Katerina T1 - Wavelength-scanning coherent OTDR for dynamic high strain resolution sensing N2 - Distributed vibration sensing in optical fibers opened entirely new opportunities and penetrated various sectors from security to seismic monitoring. Here, we demonstrate a most simple and robust approach for dynamic strain measurement using wavelength-scanning coherent optical time domain reflectometry (C-OTDR). Our method is based on laser current modulation and Rayleigh backscatter shift correlation. As opposed to common single-wavelength phase demodulation techniques, also the algebraic sign of the strain change is retrieved. This is crucial for the intended applications in structural health monitoring and modal analysis. A linear strain response down to 47.5 pε and strain noise of 100 pε/√Hz is demonstrated for repetition rates in the kHz range. A field application of a vibrating bridge is presented. Our approach provides a cost-effective high-resolution method for structural vibration analysis and geophysical applications. KW - Fiber optics sensors KW - Optical time domain reflectometry KW - Rayleigh Scattering KW - Distributed acoustic sensing KW - Distributed strain sensing PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-448069 DO - https://doi.org/10.1364/OE.26.010573 SN - 1094-4087 VL - 26 IS - 8 SP - 10573 EP - 10588 PB - Optical Society of America AN - OPUS4-44806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liao, Chun-Man A1 - Niederleithinger, Ernst A1 - Bernauer, F A1 - Igel, H A1 - Hadziioannou, Céline T1 - Wave-Screening Methods for Prestress-Loss Assessment of a Large-Scale Post-Tensioned Concrete Bridge Model Under Outdoor Conditions N2 - This paper presents advancements in structural health monitoring (SHM) techniques, with a particular focus on wave-screening methods for assessing prestress loss in a large-scale prestressed concrete (PC) bridge model under outdoor conditions. The wave-screening process utilizes low-frequency wave propagation obtained from seismic interferometry of structural free vibrations and high-frequency wave propagation obtained through ultrasonic transducers embedded in the structure. An adjustable post-tensioning system was employed in a series of experiments to simulate prestress loss. By comparing bridge vibrations under varying post-tensioning forces, the study investigated prestress loss and examined temperature-related effects using the coda wave interferometry (CWI) method. Local structural alterations were analyzed through wave velocity variations, demonstrating sensitivity to bridge temperature changes. The findings indicate that wave-based methods are more effective than traditional modal analysis for damage detection, highlighting the dual impacts of prestress loss and temperature, as well as damage localization. This study underscores the need for long-term measurements to account for temperature fluctuations when analyzing vibration measurements to investigate changes in prestressing force in PC structures. KW - Coda wave interferometry KW - Damage detection KW - Prestress loss KW - Seismic interferometry KW - SHM KW - Temperature influence KW - Ultrasonics KW - Wave-screening PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634244 UR - https://www.mdpi.com/2076-3417/15/11/6005 DO - https://doi.org/10.3390/app15116005 VL - 15 IS - 11 SP - 1 EP - 18 PB - MDPI AN - OPUS4-63424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nitz, Phillip D. H. A1 - Rosaz, Paul A1 - Kreysina, Daniela A1 - Kasprzak, Dawid A1 - Qi, Naiyu A1 - Baller, Johannes A1 - Graeber, Gustav T1 - Water-in-Salt Electrolytes Embedded in Polyacrylamide Hydrogels: A First Step toward Deformable Sodium-Ion Batteries N2 - The development of flexible, safe, and sustainable Energy storage systems is critical for next-generation technologies, including wearable electronics, biomedical devices, and soft robotics. In this work, we provide a systematic investigation of sodium perchlorate-based water-in-salt (WIS) electrolytes embedded in polyacrylamide (PAM) hydrogels as a potential platform for deformable sodium-ion batteries or aqueous supercapacitors. Using Raman spectroscopy, we track the transition from free to intermediate water states with increasing salt concentration, identifying the onset of the WIS regime around 10 mol kg−1. Electrochemical measurements reveal that both the aqueous and hydrogel-based electrolytes exhibit a broadened electrochemical stability window (ESW) at higher salt concentrations, reaching up to 2.75 V. Impedance spectroscopy shows that while aqueous electrolytes achieve higher peak conductivity (156 mS cm−1), hydrogel-based electrolytes offer greater stability across a range of concentrations. This observation was supported by cyclic voltammetry, as it showed enhanced electrochemical stability of the PAM hydrogel compared to the aqueous electrolyte. This comprehensive and systematic study demonstrates that highly concentrated WIS electrolytes can be successfullyembedded into PAM hydrogels, while preserving good electrochemical stability and ionic conductivity. This could make them a promising foundation for all-hydrogel, sodium-based energy storage devices that are safe, sustainable, and mechanically compliant. KW - Battery PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653156 DO - https://doi.org/10.1021/acsapm.5c03031 SN - 2637-6105 SP - 1 EP - 8 PB - American Chemical Society (ACS) AN - OPUS4-65315 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -