TY - CONF A1 - Bertovic, Marija T1 - The sources of human error N2 - Perfect flawless performance does not exist. Yet we expect people in organisations with high safety and reliability demand to perform at their best so that the systems designed, operated and maintained by people do not fail. Still, even the best guarded systems fail. The goal of the study of human factors is avoiding the negative effects of the interaction between humans and technology as well as decreasing them to increase the well-being of people, functioning of the systems, and safety. This is achieved by identifying human performance problems, by applying human knowledge to the design of the system, and by utilizing gained knowledge to other similar situations that exist currently or will occur in the future. This presentation will outline the definition, classification and misconceptions about human error and discuss the differences between traditional and contemporary understanding and prevention of human error. Practical examples from own research, highlighting the importance of identifying risks and appropriately dealing with them, will be given. T2 - IABSE Workshop Helsinki 2017: Ignorance, uncertainty and human errors in structural engineering CY - Helsinki, Finland DA - 15.02.2017 KW - Human error KW - Human factors KW - Organisational accidents KW - Non-destructive testing PY - 2017 AN - OPUS4-39446 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - The role of Critical Raw Materials in Advanced Materials for the Energy Transition N2 - Based on the UBA report “Advanced materials for energy transition” by Xenia Knigge and Jörg Radnik the role of critical raw materials is discussed. Critical raw materials are needed in main fields of the energy transition, like photovoltaic, fuel cells, wind energy, and batteries. For the optimisation of the use of these materials different scenarios are discussed like (i) decreasing the needed amount of raw materials, (ii) searching for alternatives, (iii) using technologies which do not require critical raw materials, (iv) increasing the recycling rates, and (v) expanding the raw material sources. T2 - IRISS policy dialogue CY - Online meeting DA - 12.01.2026 KW - Solar Cells KW - Fuel cells KW - Batteries KW - Multi-use materials PY - 2026 AN - OPUS4-65451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - The role of Critical Raw Materials in Advanced Materials for the Energy Transition N2 - The energy transition needs advanced materials, especially for batteries, solar cells, and fuel cells. Therefore, critical raw materials are necessary. In this presentation the use of critcal raw materials and strategies for the optimisation of their use are discussed. T2 - Critical Raw Material Workshop during VAMAS Annual Meeting CY - Teddington, United Kingdom DA - 17.09.2025 KW - Advanced solar cells KW - Iridium oxide KW - Aerogels KW - Advanced carbon materials PY - 2025 AN - OPUS4-64290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Muth, Thilo T1 - The promise of mass spectrometry-based virus proteomics: taking a peek at current bioinformatics applications and limitations N2 - Driven by recent technological advances and the need for improved viral diagnostic applications, mass spectrometry-based proteomics comes into play for detecting viral pathogens accurately and efficiently. However, the lack of specific algorithms and software tools presents a major bottleneck for analyzing data from host-virus samples. For example, accurate species- and strain-level classification of a priori unidentified organisms remains a very challenging task in the setting of large search databases. Another prominent issue is that many existing solutions suffer from the protein inference issue, aggravated because many homologous proteins are present across multiple species. One of the contributing factors is that existing bioinformatic algorithms have been developed mainly for single-species proteomics applications for model organisms or human samples. In addition, a statistically sound framework was lacking to accurately assign peptide identifications to viral taxa. In this presentation, an overview is given on current bioinformatics developments that aim to overcome the above-mentioned issues using algorithmic and statistical methods. The presented methods and software tools aim to provide tailored solutions for both discovery-driven and targeted proteomics for viral diagnostics and taxonomic sample profiling. Furthermore, an outlook is provided on how the bioinformatic developments might serve as a generic toolbox, which can be transferred to other research questions, such as metaproteomics for profiling microbiomes and identifying bacterial pathogens. T2 - European Virus Bioinformatics Center in-silico lecture series CY - Online meeting DA - 28.02.2022 KW - Mass spectrometry KW - Data science KW - Virus detection KW - Bioinformatic algorithms PY - 2022 AN - OPUS4-56682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - The Platform MaterialDigital (PMD) and the goal of a Materials Data Space N2 - Suitable material solutions are of key importance in designing and producing components for engineering systems – either for functional or structural applications. Materials data are generated, transferred, and introduced at each step along the complete life cycle of a component. A reliable materials data space is therefore crucial in the digital transformation of an industrial branch. Therefore, the “Innovation Platform MaterialDigital (PMD) funded by the German Federal Ministry of Education and Research (BMBF), aims to develop a sustainable infrastructure for the standardized digital representation of materials science and materials engineering. With its partners (KIT, Fraunhofer IWM, FIZ, Leibnitz IWT, BAM, MPIE), the PMD is committed to build up a materials science data space. To achieve this the PMD provides a prototypical infrastructure for the digitalization of materials implemented by decentralized data servers, standardized data schemas and digital workflows. Following the FAIR principles, it will promote the semantic interoperability across the frontiers of materials classes. Standards, methods, and tools developed within the platform are deployed and consolidated within the context of currently near 20 BMBF-funded academic and industrial research consortia and made available to the material science community in general. In this context scientific workflows represent a major focus area, represented within the platform by the workflow frameworks pyiron and SimStack. In consequence, the platform is building up a digital library in form of a workflow store along with common standards for the definition and representation of digital workflows. In this presentation we will describe the status of our Platform MaterialDigital with a focus on the workflow activities. The current status and the vision for dissemination of the solutions developed in the PMD within the community are provided. T2 - 4th EMMC International Workshop 2023 CY - Vienna, Austria DA - 26.04.2023 KW - Platform MaterialDigital KW - Workflows KW - Data Management PY - 2023 AN - OPUS4-58846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radnik, Jörg T1 - The next steps in the standardisation of graphene-related and other 2D materials (GR2M) N2 - The first products with graphene-related 2D material (GR2M) are on the market. In this phase trust is essential for the commercial success of these products, between the individual partners of the product value chain, and between the manufacturer and the consumer. Standards are an important tool for building this trust. The first steps have been taken in standardisation, e.g. in terminology and the characterization of raw materials. But there are still some challenges to overcome such as bringing the standards to the factory floor and real-world products. For the validation of new protocols and methods there is a need of reference data and materials. But not only the measurement should be reproducible, the whole analytical workflow from sample storage and preparation to data analysis should be reproducible. Another important issue is the establishment of credible structure-activity relationships which allows the prediction of the properties of the GR2M, but also of the biological activity including the safety for the human health and the environment. Such relationships can be used for read-across and grouping and can facilitate the regulation of the advanced materials. In addition, 2D materials beyond graphene should also be considered and can benefit from the experience from the standardisation of graphene and graphene oxide. T2 - Nanomaterials Standardization Strategy Forum - Europe - Republic of Korea CY - Online meeting DA - 08.07.2025 KW - Commercialisation KW - Product-value chain KW - Confidence building PY - 2025 AN - OPUS4-63731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oberbeckmann, Sonja T1 - The Microplastic Microbiome N2 - Microplastics represent man-made and newly emerging surfaces in our ecosystems, where they interact with microorganisms. The ecosystem in focus of this presentation will be the aquatic environment. It will be portrayed, which microorganisms use microplastics as a habitat, how environmental factors shape this colonization, and why the biodegradation of plastics in the ocean is an overall unlikely process. We will also discuss whether potentially pathogenic microorganisms use microplastics as a raft. Finally, possible adaptation mechanisms of plastic-colonizing microorganisms will be presented, such as the production of photoreactive molecules. The microplastic microbiome has a large potential to harbor so far unknown species with curious traits, representing an exciting research topic for the future. T2 - Geomicrobiological and Geochemical Colloquium, GFZ CY - Potsdam, Germany DA - 20.02.2024 KW - Microplastics KW - Microbiome KW - Biofilm PY - 2024 AN - OPUS4-60203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nordholt, Niclas T1 - The interplay between biocides, phenotypic heterogeneity and resistance evolution N2 - An overview of the interplay between biocides, phenotypic heterogeneity and resistance evolution presented at the University Wroclaw. T2 - Invited seminar at the Department of Molecular Microbiology CY - Wroclaw, Poland DA - 08.04.2024 KW - Disinfectants KW - Biocide resistance KW - Phenotypic heterogeneity KW - Evolution PY - 2024 AN - OPUS4-61173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The human factor: A round robin study on the variation in data analyses N2 - How much do we, the small-angle scatterers, influence the results of an investigation? What uncertainty do we add by our human diversity in thoughts and approaches, and is this significant compared to the uncertainty from the instrumental measurement factors? After our previous Round Robin on data collection, we know that many laboratories can collect reasonably consistent small-angle scattering data on easy samples. To investigate the next, human component, we compiled four existing datasets from globular (roughly spherical) scatterers, each exhibiting a common complication, and asked the participants to apply their usual methods and toolset to the quantification of the results (https://lookingatnothing.com/index.php/archives/3274). Accompanying the datasets was a modicum of accompanying information to help with the interpretation of the data, similar to what we normally receive from our collaborators. More than 30 participants reported back with volume fractions, mean sizes and size distribution widths of the particle populations in the samples, as well as information on their self-assessed level of experience and years in the field. While the Round Robin is still underway (until the 25th of April, 2022), the initial results already show significant spread in the results. Some of these are due to the variety in interpretation of the meaning of the requested parameters, as well as simple human errors, both of which are easy to correct for. Nevertheless, even after correcting for these differences in understanding, a significant spread remains. This highlights an urgent challenge to our community: how can we better help ourselves and our colleagues obtain more reliable results, how could we take the human factor out of the equation, so to speak? In this talk, we will introduce the four datasets, their origins and challenges. Hot off the press, we will summarize the anonymized, quantified results of the Data Analysis Round Robin. (Incidentally, we will also see if a correlation exists between experience and proximity of the result to the median). Lastly, potential avenues for improving our field will be offered based on the findings, ranging from low-effort yet somehow controversial improvements, to high-effort foundational considerations. T2 - International Small-Angle Scattering Conference (SAS2022) CY - Campinas, Brazil DA - 11.09.2022 KW - Round robin KW - Data analysis KW - Small angle scattering KW - Nanomaterials KW - MOUSE KW - Interlaboratory comparison KW - Intercomparability KW - Reliability KW - Data analysis round robin KW - Large number of participants PY - 2022 AN - OPUS4-55762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Resch-Genger, Ute T1 - The emp project smurfnano – Standardizing the quantification of surface functionalities, ligands, and coatings on nanomaterials N2 - For industrial applications such as medical diagnostics, drug delivery, sensing, catalysis, energy conversion and storage, opto-electronics, and information storage, meanwhile engineered nanoparticles (NPs) with various chemical compositions and surface functionalities are routinely fabricated. NP function, interaction with biological species, and environmental fate are largely determined by surface functionalities. Reliable, reproducible, and standardized surface characterization methods are therefore vital for quality control of NPs, and mandatory to meet increasing concerns regarding their safety. Also, industry, international standardization organizations, regulatory agencies, and policymakers need validated and standardized measurement methods and reference materials. These needs are addressed by the recently started European metrology project SMURFnano involving 12 partners from different National Metrology Institutes, designated institutes, and research institutes, two university groups as well as one large company and one SME producing NPs. This project as well as first results derived from the development of test and reference materials with a well characterized surface chemistry and ongoing interlaboratory comparisons will be presented. T2 - LNE Workshop CY - Paris, France DA - 04.11.2025 KW - Quality assurance KW - Fluorescence KW - Nano KW - Particle KW - Synthesis KW - Characterization KW - Advanced material KW - Surface KW - Standardization KW - Reference material KW - Functional group KW - Quantification KW - Coating KW - Automation KW - Potentiometry KW - Method KW - Validation KW - Optical assay KW - Fluram KW - qNMR KW - Comparison KW - ILC PY - 2025 AN - OPUS4-64725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tichter, Tim T1 - The DSDC Algorithm - A Universal Strategy for Simulating Voltammetry of Rough and Porous Electrodes N2 - Porous electrodes or electrodes with rough surfaces offer a multitude of tailored applications. The theoretical treatment of such structures is, however, challenging since their voltammetric profile is a convolution of the time-dependent current with an inherently random mass-transfer function. Since the latter quantity has no analytical solution, the classical convolutive techniques cannot be applied. Therefore, simulations have been based on severe simplifications of the diffusion space [1,2] or were performed by means of digital simulation. Unfortunately, the latter approach becomes computationally prohibitive when a large and/or highly resolved, three-dimensional diffusion space needs to be considered. To mitigate these problems, we introduce the digital simulation, deconvolution, convolution (DSDC) algorithm, consisting of four successive steps [3]. Firstly, the three-dimensional image of the electrode under investigation is extracted via micro X-ray computed tomography (µ-CT) or atomic-force microscopy (AFM). Subsequently, the purely mass-transfer controlled current of this spatial template is generated by means of digital simulation. In the third and fourth steps, the mass-transfer function is extracted for a set of discrete points in time by numerical deconvolution and finally used for classical convolutive simulations. In this manner, any simplification of the diffusion domain becomes obsolete and the advantages of digital simulation and convolutive modelling are most favourably combined. Finally, this DSDC-algorithm provides an interdisciplinary connection of ex-situ imaging and in-situ electrochemistry which results in excellent agreement of simulated and experimentally acquired data. T2 - Bunsentagung 2024 CY - Aachen, Germany DA - 25.03.2024 KW - Porous Electrodes KW - Convolutive Modeling KW - Digital Simulation KW - Diffusion KW - Redox-Flow Batteries PY - 2024 AN - OPUS4-62303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The Digital RM Certificate Derived from the DCC N2 - The digital calibration certificate (DCC), is based on an XML-schema, which defines its general data structure and terminology. This DCC-schema is maintained and hosted by the PTB. In oder to also provide reference material certificates in machine-readable formats, allowing its automated processing and administration, the DCC-Schema is adapted to meet the specific requirements of reference material documents. This video presentation highlights the differences and similarities of both quality documents in terms of digitalization and introduces a first attempt to a DRMC-schema. T2 - CCQM Online Workshop on Digital and FAIR Chemical and Biological Reference Data and Certificates: Challenges and Opportunities CY - Online meeting DA - 09.09.2024 KW - Reference materials KW - Digital certificates KW - QI-Digital KW - Digital reference material document KW - Digital Metrology PY - 2024 AN - OPUS4-61888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - The digital product passport N2 - This presentation contains information for industry and the scientific communitiy about the new digital product passport and the demands from the EU. Furthermore a short overview is given about the different supporting activities which are currently under developement by BAM. T2 - 3. Netzwerktag Cluster Nanotechnologie CY - Würzburg, Germany DA - 02.07.2025 KW - DPP KW - ESPR KW - Product Passport KW - Ökodesignrichtlinie KW - DMP PY - 2025 AN - OPUS4-64964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The digital accreditation symbol: verified trust in digital certificates N2 - This presentation provides a brief overview of the digital accreditation symbol, which is available for DAkkS-accredited bodies to proof their active accreditation on digital reports and certificates (eAttestations). The basic functionality, application and automatic verifycation is presented on PDF and XML based eAttestations. T2 - International Metrology Congress (CIM) 2025 CY - Lyon, France DA - 11.03.2025 KW - Akkreditation KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Certificates KW - QI-Digital PY - 2025 AN - OPUS4-64174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science (2024.v2 edition) N2 - This talk introduces the dark side of science (the ever increasing levels of fraudulent activities in science and scientific publishing). It furthermore explores why the focus on inherently limited metrics drives this phenomenon, and how one can arm themselves against going down this gradient. Tools and tips are presented to enable assessment of other works, and what can be done in general to move away from this. T2 - Informationsmanagement“ im Master Lebensmitteltechnologie CY - Berlin, Germany DA - 26.11.2024 KW - Research fraud KW - Scientific misconduct KW - Literature research KW - Materials science PY - 2024 AN - OPUS4-61792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science (2024 edition) N2 - This presentation highlights ongoing scientific misconduct as found in academic literature. This includes data- and image manipulation, and paper mills. Starting with an expose of examples, it delves deeper into the causes and metrics driving this phenomenon. Finally a range of possible tools is presented, that the young researcher can use to prevent themselves from sliding into the dark scientific methods. T2 - Winter School on Metrology and Nanomaterials for Clean Energy CY - Claviere, Italy DA - 28.01.2024 KW - Scientific misconduct KW - Data manipulation KW - Image manipulation KW - Paper mills KW - Causes leading to scientific misconduct KW - Tools to combat scientific misconduct KW - Metrics PY - 2024 AN - OPUS4-59622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pauw, Brian Richard T1 - The Dark Side of Science (2023 edition) N2 - An introductory lecture on the Dark Side of Science; what it is, why it exists, and what can be done to fight it. This lecture illuminates the increasing prevalence of fraudulent scientific work (e.g. faked data, manipulated images, paper mills) with plenty of examples and sources. The second section expands on the driving forces that caused this phenomenon to emerge, largely driven by pressures from management, peers and the researcher themselves. The third section expands on methods and tools that can be used to educate and arm oneself against this phenomenon. The 2023 edition includes new examples of larger fraudulent bodies of work emerging, and the problems posed by the arrival of LLMs. T2 - Lecture series on "Information management" CY - Berlin, Germany DA - 27.11.2023 KW - Research fraud KW - Scientific misconduct KW - Paper mills KW - Metrics-driven science KW - Image manipulation KW - Faked research PY - 2023 AN - OPUS4-58925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Bachmann, Marcel A1 - Gumenyuk, Andrey T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - 1st Annual Assembly and Conference of The Welding Federation of Africa (TWF-Africa) CY - Cairo, Egypt DA - 14.03.2023 KW - Laser beam welding KW - Melt pool dinamics PY - 2023 AN - OPUS4-58695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root T2 - The 18th Nordic Laser Materials Processing Conference CY - Lulea, Sweden DA - 18.01.2022 KW - Laser beam welding KW - Melt pool dinamics PY - 2022 AN - OPUS4-54333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - El-Athman, Rukeia T1 - The BAM Data Store – an institutional RDM framework for Materials Science and Engineering N2 - In view of the increasing digitization of research and the use of data-intensive measurement and analysis methods, research institutions and their staff are faced with the challenge of documenting a constantly growing volume of data in a comprehensible manner, archiving them for the long term, and making them available for discovery and re-use by others in accordance with the FAIR principles. At BAM, we aim to facilitate the integration of research data management (RDM) strategies during the whole research cycle from the creation and standardized description of materials datasets to their publication in open repositories. To this end, we present the BAM Data Store, a central system for internal RDM that fulfills the heterogenous demands of materials science and engineering labs. The BAM Data Store is based on openBIS, an open-source software developed by the ETH Zurich that has originally been created for life science laboratories but that has since been deployed in a variety of research domains. The software offers a browser-based user interface for the digital representation of lab inventory entities (e.g., samples, chemicals, instruments, and protocols) and an electronic lab notebook for the standardized documentation of experiments and analyses. To investigate whether openBIS is a suitable framework for the BAM Data Store, we carried out a pilot phase during which five research groups with employees from 16 different BAM divisions were introduced to the software. The pilot groups were chosen to represent a diverse array of domain use cases and RDM requirements (e.g., small vs big data volume, heterogenous vs structured data types) as well as varying levels of prior IT knowledge on the users’ side. Overall, the results of the pilot phase are promising: While the creation of custom data structures and metadata schemas can be time-intensive and requires the involvement of domain experts, the system offers specific benefits in the form of a simplified documentation and automation of research processes, as well as constituting a basis for data-driven analysis. In this way, heterogeneous research workflows in various materials science research domains could be implemented, from the synthesis and characterization of nanomaterials to the monitoring of engineering structures. In addition to the technical deployment and the development of domain-specific metadata standards, the pilot phase also highlighted the need for suitable institutional infrastructures, processes, and role models. An institute-wide rollout of the BAM Data Store is currently being planned. T2 - Analytica Conference 2022 CY - Munich, Germany DA - 21.06.2022 KW - BAM Data Store KW - Forschungsdatenmanagement KW - Research data management KW - OpenBIS PY - 2022 AN - OPUS4-55139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - The Al4-xZr5(Ox-y) Trojan horse in the AlMo0.5NbTiTa0.5Zr refractory high entropy superalloy N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements, which broaden chemical complexity and with it a realm of synergistic mechanisms. The AlMo0.5NbTa0.5TiZr HEA initiated a subclass of Al-containing refractory (r)HEAs that has recently drawn attention [2]. The alloy has a superalloy-resembling B2/bcc nanostructure, which inspired its name refractory high entropy superalloy (RSA). With high-temperature (HT) compressive strengths beyond conventional Ni-based superalloys, this nanostructure could be used for improved HT structural applications. However, in the application-relevant HT regime the Al-Zr-rich B2 phase decomposes to form a hexagonal Al-Zr-based intermetallic (Al4-xZr5; x: 0..1) [3,4]. This work explores the fascinating yet fatal micromechanisms associated to this phase transformation, in the context of creep, annealing and oxidation experiments performed between 800 and 1200 °C. The material was produced by arc-melting and heat treatment in argon, which lead to grain boundaries decorated with up to 7%. Interrupted constant-load creep tests were performed under vacuum (at 10-4 Pa), at 900–1100 °C with external tensile stresses of 30–120 MPa. Oxidation experiments were separately conducted for 24 hours at 800 and 1000 °C in both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) air. After the experiments, the samples were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy to reveal degradation mechanisms. Crystallographic texture, orientation relationships and stabilization of an oxygen-containing iso structure (Al4-xZr5(Ox-y); y: 0..x) of the Al-Zr-rich intermetallic are found and discussed. T2 - BCC Superalloy Network Opening Workshop CY - Reutte, Austria DA - 08.02.2024 KW - High entropy alloy KW - Superalloy KW - Degradation KW - Electron microscopy KW - Microstructure PY - 2024 AN - OPUS4-59833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Textile Fibers as Reference Materials for Microplastic Release N2 - Fibers of textile origin are named as high contributor for microplastic pollution in the environment next to e.g. plastics from packaging, tire wear and paints. Small fibers and fragments (microplastics: 1-1000 µm) can be released from textiles by mechanical abrasion during application (e.g. wearing) or washing. To date, the occurrence, transport pathways, and impacts of such small fibers on the environment and human health remain unclear. The European Commission revised the Urban Wastewater Treatment Directive (Directive (EU) 2024/3019) and made monitoring of microplastics mandatory in the next years. Additionally, standards for microplastic detection are developed in the ISO standardization body ISO/TC 147/SC 2 with the documents ISO/DIS 16094-2 and ISO/DIS 16094-3. Detection mainly occurs by thermoanalytical methods for mass or vibrational methods with microscopes for numbers. Such standards and regulatory efforts need validated methods, which themselves need reference materials for validation. Reference materials are well characterized materials that are produced for a specific purpose and are homogeneous and stable within one property of interest. The shape and the composition of the reference particles/fibers will affect the detection, hence it is important to validate the instruments with fibers, if this is the task for monitoring campaigns. This work describes the production of realistic fibers as reference material for microplastic analysis. The individual samples contain of a small number (< 1000) and mass (< 20 µm) of fibres. Homogeneity and stability control occurred by thermogravimetric analysis and µ-Raman. Further characteristics were determined for type, shape and size distribution. T2 - TEXTEH CY - Bucharest, Romania DA - 23.10.2025 KW - Microplastics KW - Reference materials KW - Microfibers KW - Microfiber release PY - 2025 AN - OPUS4-64620 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Tests of metallic seals at Bam 3.4 performed over more than 15 years N2 - The investigation of the long-term performance of sealing systems employed in containers for radioactive waste and spent nuclear fuel is one research focus area for division 3.4 “Safety of Storage Containers” at the Bundesanstalt für Materialforschung und -prüfung (BAM) in Germany. The time dependant behaviour of metallic seals, which are employed in interim storage casks for used fuel and high active waste, is of high importance for ensuring safe enclosure. Therefore, investigations on these systems were started at BAM to get a general understanding of the relevant processes. Our investigations comprise investigations on different parameters which influence the seal performance and the main part is focussed on the time and temperature dependent behaviour. In this contribution an overview of the performed tests and their respective results will be given. T2 - 5th sealing workshop by Maestral CY - Avignon, France DA - 05.11.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 AN - OPUS4-62048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huber, Norbert T1 - Testing and analysis of materials and components ‒ an expedition from lab to field in a digitally transforming world N2 - In an era where digital transformation is reshaping every facet of our lives, the field of material science and engineering is no exception. This presentation delves into the exciting journey of material and component testing, tracing its path from the confines of the laboratory to the vast expanse of real-world applications, with a particular focus on enhancing safety and reliability. We will explore how modern techniques are pushing the boundaries of conventional material testing, revealing new dimensions of material behavior and performance that are crucial for ensuring safety. The integration of in situ quality control within production processes is revolutionizing manufacturing, ensuring unparalleled precision and reliability, which are essential for maintaining high safety standards. As we venture into the realm of Structural Health Monitoring (SHM), discover how cutting-edge technologies are being deployed in field applications, from infrastructure to renewable energy sectors, to monitor and ensure the safety and integrity of critical systems. The presentation will also offer a glimpse into the future, where centralized systems for research data management and innovative digital initiatives promise to transform the landscape of material testing and analysis, further bolstering safety measures. Join us to uncover how these advancements are not only enhancing safety and reliability but also paving the way for a digitally interconnected world. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Characterization KW - Materials testing KW - In situ quality control KW - Digitalization PY - 2025 AN - OPUS4-63918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Temperature-dependent intermittent plasticity of Nb microcrystals N2 - Intermittent microplasticity via dislocation avalanches indicates scale-invariance, which is a paradigm shift away from traditional bulk deformation. Recently, we have developed an experimental method to trace the spatiotemporal dynamics of correlated dislocation activity (dislocation avalanches) in microcrystals (Phys. Rev. Mat. 2 (2018) 120601; Phys. Rev. Mat. 3 (2019) 080601). Here we exploit the temperature sensitive deformation of bcc metals. A marked change of the slip-size distribution is observed in the studied microcrystals, with increasingly small event-sizes dominating with decreasing temperature. This shows how a reduction in thermal energy increasingly suppresses the length-scale of dislocation avalanches, indicating how long-range correlations become gradually limited to the scale of the lattice. Our results further show that the stress-strain response is composed of strain-increments that are either thermally activated or essentially athermal. Temperature-dependent small-scale testing in combination with state-of-the-art discrete dislocation dynamics (DDD) simulations of Nb microcrystals are used to reveal these insights. T2 - MS&T20 Virtual CY - Online meeting DA - 02.11.2020 KW - Microcrystals PY - 2020 AN - OPUS4-60700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Technological and Regulatory Constraints on the Use of Structural Health Monitoring - Our Experience with SHM for Hydrogen Pressure Vessels N2 - Structural Health Monitoring (SHM) is seen as a key component of NDT 4.0. The aim is to replace labour- and cost-intensive periodic inspections with integrated sensor technology and automated data evaluation, and to increase the operational safety and reliability of critical components. Although SHM is already being used to monitor infrastructure components, approaches for technical structures and components have not yet left the laboratory scale, despite intensive efforts. This is particularly the case for aircraft components, pipelines and components in the chemical and process industries. As part of a publicly funded joint project, BAM has attempted to supplement or replace the legally required periodic inspection of high-pressure hydrogen storage tanks with SHM. With regard to a real laboratory "hydrogen refuelling station", different sensor concepts were applied to type IV pressure vessels and the vessels were subjected to accelerated ageing by pressure cycling. The applied monitoring methods were validated against different failure mechanisms. The contribution presents the results of the project and discusses the specific challenges of using SHM approaches in practice. In addition to describing the technological challenges of replacing periodic inspections with SHM, the talk addresses the legal aspects for the operation of pilot plants and real laboratories. As artificial intelligence and machine learning methods are favoured for signal processing, evaluation and assessment of SHM measurement data, the impact of the European AI Act as the first legal framework for AI is also discussed. T2 - SYSINT 2025 CY - Bremen, Germany DA - 04.06.2025 KW - Pressure vessels KW - Structural health monitoring KW - Ultrasound PY - 2025 AN - OPUS4-64526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meermann, Björn T1 - Teaching an old dog new tricks – molecular absorption spectrometry for fluorine analysis N2 - The introduction of fluorine in organic molecules leads to new chemical/physical properties and up to now more than 6000 fluorinated substances are on the market. Especially in the field of pharmaceuticals, fluorinated organic molecules are becoming more and more popular and at present amount up to 25% of market share, with an upward trend. Highly fluorinated organic substances are also used in technical applications (e.g., coatings, fire-extinguishing agents, textiles). However, next to beneficial aspects of per- and polyfluorinated compounds (PFAS) these substances belong to the class of “emerging contaminants” in particular due to their high persistence and ubiquitous presence in the environment. Due to the large variety of fluorinated substances and increasing production volumes, it is most likely that numerous and up to date unknown fluorine-species are present in the (aquatic) environment. Sum parameter analytical methods to assess the degree of contamination of surface waters with organically bound fluorine are highly needed. Within this presentation the development of a high resolution-continuum source-graphite furnace molecular absorption spectrometry (HR-CS-GFMAS) method for PFAS analysis is presented. Fluorine detection is enabled upon the addition of a molecule forming agent – Ga turned out being the most sensitive one. Furthermore, the injection as well as temperature program was optimized, and appropriate solid phase extraction (SPE) phases were identified for PFAS extraction. Our developed HR-CS-GFMAS method turned out as a versatile tool in PFAS analysis in a broad variety of matrices – some recent applications will be highlighted as well. T2 - 20th European Symposium on Fluorine Chemistry CY - Berlin, Germany DA - 14.08.2022 KW - HR-CS-GFMAS KW - PFAS Analysis KW - Coparison study CIC <=> HR-CS-GFMAS PY - 2022 AN - OPUS4-55532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Tanks For The Large-Scale Transport And Storage Of Liquefied Hydrogen N2 - Hydrogen is seen as a potential energy source that enables us to achieve our climate targets. Hydrogen can be well integrated into the electrical energy infrastructure, and its production and use is free of direct GHG emissions. However, tanks are needed for worldwide storage and transportation, which need to be further developed and up-scaled. In the EU-funded NICOLHy project, BAM investigates a novel insulation concept based on Vacuum Insulation Panels (VIP) that enables the safe, cost- and energy-efficient storage of large quantities of LH2. Such large-scale LH2 storage technology is necessary to build tanks with capacities of 40.000 m³ to more than 200.000 m³ of LH2, as it is in application for LNG today. However, new design concepts are needed because the currently available technologies used in small and medium storages today are not suitable for up-scaling. The main problems prohibiting up-scaling are the long production time due to the process chain, the low failure tolerance, and the spherical shape of the tank, which reduces the payload in technical applications by up to 50% compared to other shapes. The novel concept will change these conditions by a system which is modular, open-form, time-and cost-efficient during production, operation and service, multi-failure tolerant and applicable for onshore and offshore applications. The NICOLHy consortium is ideally suited for this ambitious project. It brings together experts from the fields of thermodynamics, cryogenics, marine, chemistry, process, and safety engineering. Thereby, NICOLHy will accelerate the integration of hydrogen into the European energy economy and industry, which is necessary to be in line with the European Green Deal and to build trust of society in the policy and the technology. T2 - BAM Akademie H2 Safety - Colloquium CY - Berlin, Germany DA - 06.11.2024 KW - LH2 KW - Insulation KW - Liquefied Hydrogen KW - Tank PY - 2024 AN - OPUS4-61540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Tailoring powder properties for the light based volumetric additive manufacture of Ceramics N2 - In order to be able to manipulate ceramic powder compacts and ceramic suspensions (slurries) within their volume with light, a minimum transparency of the materials is required. Compared to polymers and metals, ceramic materials are characterized by the fact that they have a wide electronic band gap and therefore a wide optical window of transparency. The optical window generally ranges from less than 0.3 µm to 5 µm wavelength. In order to focus light into the volume of a ceramic powder compact, its light scattering properties must therefore be tailored. In this study, we present the physical background and material development strategies for the application of two-photon polymerization (2PP) and selective volumetric sintering for the additive manufacturing of structures in the volume of ceramic slips and green compacts. T2 - SmartMade 2024 CY - Osaka, Japan DA - 10.04.2024 KW - Additive Manufacturing KW - Two Photon Polymerization KW - Advanced ceramics PY - 2024 AN - OPUS4-59888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systems for the storage of cryogenic liquefied gases N2 - Liquefied Hydrogen (LH2) or Liquefied Natural Gas (LNG) establish themselves as important energy carriers in the transport sector. Its storage requires tanks with Thermal Super Insulations (TSI) to keep the transported fluid cold. The presentation includes 2 main topics of the department. First TSI has proven itself in various applications over a long time, but not in the land transport sector, where accidents involving collisions, fires, and their combination are to be expected. To analyze fire scenarios a High-Temperature Thermal Vacuum Chamber (HTTVC) was developed that allows the thermal loading of thermal insulation material in a vacuum and measuring the heat flow through the TSI in parallel. Within this chamber, 5 samples were tested regarding 3 different types of MLI, rock wool, and perlites. In the presentation, the results are presented. Second, the studying of accident scenarios enables the improvement of thermal superinsulation and to find novel insulation concepts. This is necessary for LH2 large-scale storages, for which state-of-the-art solutions are not suitable. Within the presentation, a novel insulation concept will be presented. T2 - Specialist Meeting - Threats to HAZMAT Pressure Vessels and BLEVE CY - Berlin, Germany DA - 25.04.2023 KW - Crygenic KW - LH2 KW - LNG KW - Fire KW - MLI PY - 2023 AN - OPUS4-57414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eberwein, Robert T1 - Systeme mit tiefkalt verflüssigten Gasen in Brandereignissen N2 - Die volumetrische Energiedichte eines Gases kann durch Verflüssigung erhöht wer-den. Diese findet statt, wenn das Gas unter den Siedepunkt abgekühlt wird. Verflüs-sigte Gase mit großer Bedeutung für die Energiewende sind verflüssigter Wasser-stoff (LH2) und verflüssigtes Erdgas (LNG), dessen Verflüssigung Temperaturen von unter -160 °C bedarf. Systeme zur Speicherung dieser verflüssigten Gase müssen in der Regel für Überdrücke ausgelegt sein und benötigen thermische Superisolierun-gen (TSI), um die tiefkalten Bedingungen über längere Zeit halten zu können und Verluste durch Boil-Off gering zu halten. TSI mit Vakuum und MLI oder Perlit sind für viele Anwendungen mit LNG und LH2 geeignet. Bei solchen Systemen handelt es sich in der Regel um doppelwandige Strukturen, bei denen die Innenwand mit dem tiefkalten Fluid in Kontakt steht. Die Lücke, zwischen der Innen- und der Außen-wand befindet sich unter Vakuumbedingungen und enthält zudem MLI oder Perlite. Diese Kombination von Isolationsmethoden ermöglicht es auf kleinstem Raum sehr gute thermische Isolationswirkung zu erreichen. Aus wirtschaftlicher Sicht sind die Systeme gut durchdacht. Das Wissen über das Verhalten dieser Systeme bei einem typischen Ereignis wie einem Brand ist jedoch begrenzt. Dieses Wissen ist aber not-wendig, um die Sicherheit der wachsenden Zahl von Anwendungen auf dem Markt bewerten zu können. T2 - H2-Kolloquium des Kompetenzzentrum „H2Safety@BAM” CY - Online meeting DA - 04.07.2022 KW - Tiefkalt KW - Verflüssigt KW - Isolation KW - Auslegungsüberschreitend PY - 2022 AN - OPUS4-55178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron x ray refraction detects microstructure and porosity evolution during in situ heat treatments in an LPBF ALSI10MG alloy N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the icrostructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). T2 - ICTMS 2022 CY - Grenoble, France DA - 27.06.2022 KW - Synchrotron refraction KW - In situ heating KW - AlSi10Mg alloy KW - Additive manufacturing KW - Microstructural evolution PY - 2022 AN - OPUS4-55199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plarre, Rüdiger T1 - Sylfuryldiflourid im Holzschutz N2 - Die Anwendung von Sulfuryldiflourid ist auf den bekämpfenden Holzschutz gegen Insekten beschränkt. Die Anwendung in Deutschland regelt die DIN 68800 Teil 4 und das europäische Biozidgesetz. Zur Erhaltung von Kulturgut ist dieses Begasungsmittel einzigartig. T2 - Seminar E.: Symposium zukünftige Verwendung von Sulfuryldifluorid CY - Hannover, Germany DA - 17.04.2024 KW - Holzschutz KW - Begasung KW - Regelwerk PY - 2024 AN - OPUS4-59917 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Korea-Germany Symposium on Mechanochemistry CY - Jeonju, South Korea DA - 02.10.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Hokkaido International Workshop on Mechanochemistry CY - Hokkaido, Japan DA - 29.09.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Sustainability Finding its Way into Flame Retardancy: Food for Thought between Fake Fiction and Future N2 - Main message: Sustainability, or in other words, exploiting environmental conservation for the economic welfare and prosperity for all, would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular economy. Food for though is given by dint of a critical overview of the current trends in sustainable flame-retardant polymeric materials. Introduction: Transforming the plastics industry into a carbon circular economy over the next 30 years requires an immediate revolution entailing the development of cutting-edge materials and the planning of future industrial production plants. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts can take us forward into the future. Experimental The synthesis, processing, polymer analysis, thermal analysis, and investigation of fire behaviour from our own research are performed according to the state of the art, mostly in accordance with the pertinent ISO standards. Indeed, some of our equipment is part of the accredited lab; for the other methods we fulfil equivalent quality standards in terms of maintenance, calibration, participation in round robins, etc. Work steps such as the synthesis or preparation of new materials are usually outsourced or done with partners that have the relevant core competence. The talk also presents examples from other groups whose experimental is described in the corresponding scientific papers. Results and Discussion An overview of current trends towards producing sustainable, flame-retardant polymeric materials is presented, using examples from the literature and by sketching our own projects performed in recent years. The examples are structured along a common theme leading from the use of old and new natural materials with some intrinsic flame retardancy, via flame-retardant biopolymers and biocomposites, to using renewable sources for flame retardants with the objective of exploiting natural sources available as industrial waste streams. Natural flame retardants and adjuvants are highlighted, although the status of most may be assessed as merely motivating our vision. Nevertheless, there are natural material streams finding their way into polymer mass production as fillers, adjuvants, polymers, or renewable educt sources. Natural substances originating from industrial waste streams open the door to sustainable solutions, because they are often available at low cost and avoid competition for land with farming or virgin forests. Aside from this main topic, remarks will address the recycling of flame-retarded polymeric materials; vitrimers are mentioned as a potential material for recyclable thermosets. At the end of the day, only convincing property profiles will prevail both for exploiting renewable sources and circular design, including cost effectiveness, sufficient availability, consistent quality, processibility, mechanical properties, and flame retardancy. However, sustainability must not be merely tolerated as an additional demand, but should instead be recognized as a solution, because sustainability aspires to ensure our economic welfare now and in the future. Acknowledgement: The examples shown from own project were supported by funding grants: BMBF WTZ: 01DN16040, DFG Scha 730/19-1, VW-Stiftung: Experiment No: 97437, DFG Scha 730/20-1, BMBF KMU Innovativ 031B1289B. T2 - 19th European Meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Renewable KW - Biocomposite KW - Sustainable KW - Circular economy KW - Natural PY - 2023 AN - OPUS4-57815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Surface-Initiated Microstructure Formation in Glass Ceramics N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied by Rouxel in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - 26th International Congress on Glass CY - Berlin, Germany DA - 03.07.2022 KW - Glass KW - Oriented surface crystallization KW - Surface energy KW - Bond energy KW - Nucleation mode PY - 2022 AN - OPUS4-56070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bonse, Jörn T1 - Surface nanotexturing by ultrashort laser pulses N2 - The presentation reviews the BAM activities in the field of surface processing by ultrashort laser pulses. A focus is laid on the generation of laser-induced periodic surface structures (LIPSS) which allow various surface functionalizations for applications in optics, tribology, liquid management, and medicine. T2 - Photonics Days Berlin Brandenburg 2022 CY - Berlin, Germany DA - 05.10.2022 KW - Laser-induced periodic surface structures (LIPSS) KW - Femtosecond laser KW - Surface functionalization PY - 2022 AN - OPUS4-55921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herzel, Hannes T1 - Success-Story CaNaPO4: Erfolgreiche REACH Registrierung und Inbetriebnahme großtechnischer Anlagen N2 - Aufgrund der Vorgaben in der novellierten Klärschlammverordnung 2017 (AbfKlärV) wird für die meisten Kläranlagen ab 2029 verpflichtend das enthaltene Phosphat zurückzugewinnen bzw. einer Phosphatrückgewinnung zuzuführen. Aktuell gehen dafür einige thermochemische als auch nasschemische Verfahren in Betrieb. Die meisten thermochemischen Verfahren arbeiten mit einer vergleichbaren Grundidee. Es werden Alkali-Additive wie Na2CO3 vor der thermischen Behandlung eingemischt. Die anschließend produzierten thermochemischen Rezyklate enthalten als Phosphatphasen Calciumalkaliphosphate wie CaNaPO4, welche zu hoher Phosphatlöslichkeit und Pflanzenverfügbarkeit in den Rezyklaten führen. Aktuell werden solche thermochemischen Verfahren an den Standorten Altenstadt (Oberbayern), Michelstadt (Odenwald) und Breisach-Grezhausen (nähe Freiburg) in Betrieb genommen. T2 - Berliner Klärschlamm Konferenz CY - Berlin, Germany DA - 11.11.2025 KW - Phosphor KW - Recycling KW - Großtechnik KW - Dünger PY - 2025 AN - OPUS4-64710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Structure-property correlations in RE-doped fluoride-phosphate glasses sought by NMR, EPR & PL N2 - As the development of optimized glass compositions by traditional trial-and-error methods is laborious, expensive, and time consuming, it is desirable to gather fundamental understanding of structure and to develop structure-property relation models, which allow best and faster choices. Particularly, when it comes to optical applications of glasses doped with emissive trivalent rare earth ions (RE), the chemical environmental around the ions will have a direct influence on the radiative/non-radiative emission probabilities. The vibrational environment and the chemical nature of the bonds in the first coordination sphere of the ions can be tailored, to some extent, based on structural information given by magnetic resonance (NMR and EPR) techniques associated to Raman and photophysical characterization. For the past 5 years, one of the interests of my research group at the University of São Paulo, in Brazil, has been the development of high-density fluoride-phosphate glasses as promising UV and X-ray scintillator materials. The targeted glasses offer a lower vibrational energy, less hygroscopic fluoride environment for the RE ions whereas the phosphate network provides improved mechanical and chemical stability than a purely fluoride glass matrix. Different sets of glasses, based on the compositional system (Ba/Sr)F2-M(PO3)3-MF3-(Sc/Y)F3 where M = Al, In, Ga, and the phosphate component is substituted by the fluoride analogue in 10-30 mol%, were investigated, using Sc3+, Y3+, and the Eu3+ and Yb3+ dopants, as structural probes. Overall, results show that the desired RE coordination by F, at a given F/P ratio, is proportional to the atomic mass of M (In> Ga> Al) and that the Ga- and In- based systems differ from the Al- one by near absence of P-O-P network linkages i.e, the network structures are dominated by Ga-O-P or In-O-P linkages as evidenced by 31P MAS-NMR and Raman. These results are nicely corroborated by observation of decreased intensity in the vibronic band of Eu3+ and significant increase in the excited state lifetime values. Radioluminescence studies were carried out for a series of In-based glasses doped with Ce3+ and Tb3+ yielding intense emissions in the blue and green, respectively, compatible to the spectral region of highest sensitivity of radiation sensor detectors. The aim of the presentation is to show how powerful the combination of NMR, EPR, Raman and PLE spectroscopies can be to provide structural information and to present the perspectives for their introduction in the research agenda of Division 5.6 – Glass, which I now lead, at the Federal Institute for Materials Research and Testing (BAM) in Berlin, Germany. T2 - GOMD 2024 - Glass and Optical Division Meeting, ACerS CY - Las Vegas, NV, USA DA - 19.05.2024 KW - Glass Digital KW - Glasses KW - Robotic melting PY - 2024 AN - OPUS4-60357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Structure-property correlations in RE-doped fluoride-phosphate glasses for scintillation N2 - As the development of optimized glass compositions by traditional trial-and-error methods is laborious, time consuming, and expensive, it is desirable to develop glass compositions based on a fundamental understanding of the glass structure and to establish structure-property relation models. Particularly, when it comes to optical applications of glasses doped with emissive trivalent rare earth ions (RE), the chemical environmental around the ions will have a direct influence on the radiative/non-radiative emission probabilities. The local vibrational environment and the chemical nature of the bonds in the first coordination sphere of the ions can be tailored, to good extent, based on structural information given by magnetic resonance techniques (NMR and EPR), associated to Raman and photophysical characterization. For the past 5 years, while still employed at the University of São Paulo, in Brazil, one of the interests of my research group has been the development of high-density fluoride-phosphate glasses as promising UV and X-ray scintillator materials. The targeted glasses offer a lower vibrational energy, less hygroscopic fluoride environment for the RE ions whereas the phosphate network provides better mechanical and chemical stability than a purely fluoride glass matrix. Different sets of glasses, based on the compositional system (Ba/Sr)F2-M(PO3)3-MF3-(Sc/Y)F3 where M = Al, In, Ga, and the phosphate component is substituted by the fluoride analogue in 10 - 30 mol%, were investigated, using Sc3+, Y3+, and the Eu3+ and Yb3+ dopants, as structural probes. Overall, results show that the desired RE coordination by fluorine, at a given F/P ratio, is proportional to the atomic mass of M (In> Ga> Al) and that the Ga- and In- based systems differ from the Al- one by near absence of P-O-P network linkages. That is, the network structures are dominated by Ga-O-P or In-O-P linkages, as evidenced by 31P MAS-NMR and Raman. These results are nicely corroborated by observation of decreased intensity of the vibronic band in Eu3+-doped glasses and marked increase in excited state lifetime values. Radioluminescence studies were carried out for a series of In-based glasses doped with Ce3+ and Tb3+, yielding intense emissions in the blue and green, respectively, compatible to the spectral region of the highest sensitivity of radiation sensor detectors. The aim of the presentation is to show how powerful the NMR and EPR techniques can be to provide decisive structural information, and to present the research perspectives in my new role as the Head of Division 5.6 – Glass at BAM. T2 - Fachausschusses I „Physik und Chemie des Glases“, DGG CY - Jena, Germany DA - 02.11.2023 KW - Structure-property correlation KW - Fluoride phosphate glasses KW - Scintillators KW - High energy radiation PY - 2024 AN - OPUS4-60360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fellinger, Tim-Patrick T1 - Structure-Performance Relations of PGM-free Electrocatalysts for PEM Fuel Cells N2 - Proton-exchange membrane fuel cells are amongst the most promising energy conversion technologies today. Herein non-precious iron-coordinated nitrogen doped carbons (Fe-N-Cs) as well as metal-free nitrogen-doped carbons (NDCs) are very promising alternatives for Pt-based cathode catalysts. The early reports on the application of such materials date back to the 1960´s when Jasinski demonstrated that - similar to natural porphyrins - N-coordinated transition metal complexes can be active sites for the ORR.1 The preparation of Fe-N-Cs was strongly optimized over the years; still they typically remain with harsh reaction conditions that complicate the selective formation of active FeN4 sites. Until recently, the employment of pyrolytic temperatures was a dogma for the synthesis of FeN4 sites, however coming with unfavorable side reactions. To avoid those harmful side reaction a limit of maximum ≈3 wt.% of Fe (depending on the precursor) was reached, which was also limiting the progress in catalyst performance for this class of materials.2, 3 Since 2006 it was shown that nitrogen doped carbons (NDCs) act as an inexpensive and highly active non-metal catalyst in the oxygen reduction reaction (ORR).4 Both, NDCs and Fe-N-Cs nowadays show the potential to reach performances of practical need, where NDC seem to be promising only for alkaline conditions, while Fe-N-Cs show promise independent of the pH.5, 6 For both PGM-free catalysts, high performance requires advantageous porosity, which typically means high surface area and mass transport pores as well as the control over the chemistry of catalytically active sites. Results and Discussion My group is developing novel synthetic strategies e.g. using molten salts or molten acids as unconventional reaction medium for the preparation of carbons materials.7, 8 Carbon materials with tunable very high surface area of ~2800 m2 g-1 and pore volumes, up to four times as high as in commercial activated carbons, are obtained. Fig. 1: Scheme of the porogenesis mechanism for NDCs by phase separation in of molten salt carbonization (a) to obtain tunable high surface area and porous carbon materials with varying nitrogen content (b). It turned out that such NDCs synthesized in presence of Mg2+ or Zn2+ give rise to a high degree of pyridinic and pyrrolic sites and outstanding ORR activity in alkaline conditions. The salt cations Mg2+ or Zn2+ act as template ions, which results in tetrapyrrolic functional groups embedded into the carbon structure. Based on this, we recently introduced a mild procedure to synthesize Fe-N-C, which leads to active-site formation at low temperatures due to coordination of Fe ions to the tetrapyrrolic functional groups of NDCs.2, 3 Figure 2: Scheme of the Active-Site Imprinting Strategy. A pyrolytic template-ion reaction forms a tetrapyrrolic functional group within the carbon framework (first step). Exchange of the template ion T (with T=Mg2+ or Zn2+) with Fe results in tetrapyrrolic Fe-N-C. The synthesis strategy of active-site imprinting and transmetalation is decoupling the preparation of NDCs from the preparation of the active sites and therefore breaks with the dogma of Fe-N-Cs preparation, circumventing the limitation to 3 wt.% of Fe.9 After a thermal activation step the Fe-N-Cs derived from active site imprinting show very good performance of ORR in acidic conditions, both on the half-cell (rotating disc electrode) and full-cell (5cm2 PEM single cell) level. Figure 3: a) Rotating disk electrode measurements show the large increase in ORR activity and low amount of peroxide formed by exchange of Zn to Fe coordinated to tetrapyrrolic NDC, especially when followed by a second heat treatment. b) Single cell PEMFC H2-O2 tests show a peak power density above 0.4 W cm-2 at a catalyst loading of 2 mg cm-2. Active-site imprinting is currently used by many groups worldwide, successfully pushing the performance of Fe-N-Cs forward, with higher Fe loadings and improved porosities.10-12 Challenges are the moderate turnover frequency (0.24 e- s-1 at 0.8 VRHE) of tetrapyrrolic Fe-N4 sites, 13 and a moderate shelf-life of tetrapyrrolic Fe-N-Cs in atmospheric conditions.14 Besides improvements of electrode engineering and optimization of fuel cell management, an improved synthetic control, leading to more active and stable catalytic environments are needed to tackle the need of sustainable electrocatalysts for future energy conversion technology.15 T2 - International Conference on Materials and Systems for Sustainability (ICMaSS2023) CY - Nagoya, Japan DA - 01.12.2023 KW - PGM-free catalysts PY - 2023 AN - OPUS4-61937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Camargo, Andrea Simone Stucchi T1 - Structure and photophysics of RE ion doped gallium phosphofluoride glasses containing silver nanostructures: Effects of heat treatment and femtosecond direct laser writing. N2 - Gallium fluoride phosphate glasses are interesting hosts for emissive rare-earth (RE) dopants. Despite featuring low refractive index, they present high energy radiation resistance and a wide optical transmission range (350 to 1700 nm) enabling observation of important RE3+ emissions in the visible to near-infrared spectral range. In a previous, NMR-based structural study of the system xGa(PO3)3–(40-x)GaF3–20BaF2–20ZnF2–20SrF2 (x = 5 - 25 mol%), we verified that the network structure of these glasses is dominated by P-O-Ga linkages with no P-O-P linkages and that Ga is mainly six-coordinated in a mixed fluoride/phosphate environment. For Eu3+ doped samples, the photophysical properties strongly suggest changes in the ion´s ligand distribution toward a fluoride-dominated environment at low P/F, which translates into improved radiative emissions. To extend the studies to other RE doped glasses, and glasses containing Ag nanostructures (and their influence on RE emission), we selected the composition 25Ga(PO3)3 – 20ZnF2 – 30BaF2 - (25 – x - y)SrF2 – xAgNO3 - yNdF3, where x = 0, 1, 3, 5, 10 mol% and y = 0 or 1 mol%. The glasses were synthesized through the conventional melt-quenching technique and fully characterized from the thermal, structural, and microstructural viewpoints. By appropriate heat-treatment, the presence of both Ag nanoclusters (Ag-NCs, < 10 nm) and larger nanoparticles was confirmed by TEM in agreement with the observation of broad emission bands in the visible spectrum. Excited state lifetime measurements evidence the presence of non-radiative energy transfer processes between the Ag species to Nd3+ ions but there is no direct evidence of plasmon enhancement effects. In samples singly doped with silver, direct laser writing experiments using a femtosecond laser were also performed which induced localized growth of Ag-NCs associated to a variation in the refractive index. Preliminary results indicate the potential of the DLW technique for tailoring optical glass properties. T2 - 27th International Congress on Glass 2025 CY - Kolkata, India DA - 20.01.2025 KW - Gallium phosphofluoride glass KW - Structure-property correlation KW - Femtosecond direct laser writting KW - Neodymium PY - 2025 AN - OPUS4-63774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thünemann, Andreas T1 - Structure Analysis of Functional Hydrogels with Small-Angle X-ray Scattering (SAXS) N2 - Hydrogel properties are largely determined by their network structure. Here, we report on the capabilities of SAXS methods for characterizing polymer-network gels. SAXS provides rich insight into different types and levels of nanostructural inhomogeneities in these soft matter materials. The structure analysis of alginate hydrogels, typically utilized in tissue engineering applications, will be discussed in detail. T2 - Polydays 2024 CY - Berlin, Germany DA - 30.09.2024 KW - SAXS KW - Small-angle X-ray scattering KW - Polymer KW - Gel PY - 2024 AN - OPUS4-61184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Structural dynamics in metallic glasses due to Thermal and Mechanical Stress N2 - This talk addresses aging induced property changes of metallic glasses. Priority is given thermally and mechanically induced structural changes, of which the time-dependent dynamics is tracked using coherent scattering. Strong intermittency is observed and accelerated transport is seen at the smallest applied stresses. These findings have significant implications for how metallic glass components respond in realistic service conditions. T2 - Seminar Universität Münster 2020 CY - Münster, Germany DA - 01.12.2020 KW - Metallic glasses KW - Structure PY - 2020 AN - OPUS4-60714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschirschwitz, Rico T1 - Stromspeicher in der Hausanwendung - Auswirkungen im Versagensfall N2 - Im Vortrag wird zunächst eine kurze Einleitung zum Aufbau der Batteriespeicher, Ursachen des thermischen Durchgehens sowie den Auswirkungen anhand bisheriger Versuchsdaten gegeben. Schwerpunkt im Folgenden sind Versuche zu den Auswirkungen beim Versagen von einzelnen Modulen. Darüber hinaus werden weitere Versuche zur Propagation mit mehreren Modulen sowie PoC hinsichtlich der brandschutztechnischen Abtrennung zwischen den einzelnen Modulen vorgestellt. T2 - Forum Schadenverhütung 2025 CY - Berlin, Germany DA - 14.10.2025 KW - Auswirkungsbetrachtungen KW - Thermisches Durchgehen KW - Stationäre Energiespeicher KW - Lithium-Ionen-Batterie KW - Elektrische Energiespeicher PY - 2025 AN - OPUS4-64363 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Climent, Estela T1 - Strip-Based Rapid Tests Containing Gated Mesoporous Materials: A Perfect Combination for Sensitivity Improvement N2 - Rapid tests and assays to be used outside of a laboratory for non-trained personal and also at a point of need are becoming increasingly important in areas such as health, food, security, or the environment. Specially on that regard, paper-based sensors are emerging as a new class of devices because they fulfil the requisites of the "World Health Organization" to be ASSURED: affordable, sensitive, specific, user-friendly, rapid and robust, equipment free and deliverable to end-users. The physical, chemical and mechanical properties of cellulose or glass fiber paper in combination with the facility of preparation are making these materials of great interest while looking for cost-efficient and green alternatives for device production technologies. To improve the sensitivity of these systems, a particularly promising approach is the employment of gated indicator delivery systems using preorganized nanoscopic solid structures incorporated on paper strips to produce an exponential amplification of the detectable signal. Having in mind these concepts, several examples of (bio)gated materials incorporated into sensing membranes will be presented for the detection of small organic molecules, having fluorescence or electrochemiluminescence signal as output signal. Compared with fluorescence, it has been demonstrated that the non-optical excitation has significantly reduced the background signal, and with the help of a portable potentiostat in combination with a home-made 3D-printed case fitted onto a smartphone, the sensitivity of the sensing system has been improved tremendously, from the lower ppb range (fluorescence) to the lower ppt range. With this study, the applicability of ECL detection on paper strips in combination with gated indicator-releasing materials has been demonstrated for the first time, presenting a novel synergistic match. Considering the modularity of the system developed, the platform technology potential is obvious, promising expansion of the general concept to many other analytes, applications and scenarios. T2 - XVI International Workshop on Sensors and Molecular Recognition CY - Valencia, Spain DA - 06.07.2023 KW - Schnelltest KW - Vor-Ort-Analytik KW - Lateral Flow Assays KW - Indikatorfreisetzung KW - Fluoreszenz PY - 2023 AN - OPUS4-57966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Strategies to use neutrons as an industrial problem-solving tool N2 - For how trivial or provocative it can sound, the best neutron spectrometer in the world does not produce science and technology by itself. By definition of “Materials Science”, neutron scattering data on engineering materials must be used as a tool to understand, and even tailor, materials performance. In order for this to happen, neutron data need to be 1. Acquired under the most relevant condition possible 2. Coupled to other experimental techniques 3. Capitalized by means of proper simulations and data analysis Point 1- calls for an intense use and the development of top-notch of in-situ techniques; Point 2- means that the sole use of neutron data will not lead to any solution of a global problem; All points above hint to the fact that access to neutron sources is not routine, and therefore it is imperative to search ways to make neutron data rentable and sustainable for the material science and industrial research community. In this presentation, and based on two examples, we will show a couple of strategies to combine neutron data with other experiments, and with theoretical models to raise the validity of experiments to the level of problem-solving. As one might imagine, these are only a few among the almost infinite combinations possible to help improving material properties, performance, and safety, i.e., ripe for everyday use. T2 - MORIS Workshop CY - Garching, Germany DA - 26.04.2023 KW - Neutron Diffraction KW - Residual Stress KW - Large Scale Facilities KW - X-ray Computed Tomography PY - 2023 AN - OPUS4-57361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Adam, Christian T1 - Strategien für die Nutzung von Schlacken zukünftiger wasserstoffbasierter Stahlproduktionsrouten – Herstellung von Stahlwerksschlacke basierten Ausgangsstoffen für die Zementindustrie N2 - Die Europäische Kommission präsentierte am 11. Dezember 2019 den European Green Deal, ein Konzept mit dem Ziel, bis zum Jahr 2050 als erster Kontinent Klimaneutralität zu erreichen. Mit Inkrafttreten der Verordnung (EU) 2021/1119 des Europäischen Parlaments und des Europäischen Rates am 29. Juli 2021 zur Schaffung des Rahmens für die Verwirklichung der Klimaneutralität („Europäisches Klimagesetz“), ist dieses, sowie das Ziel der Reduzierung der Nettotreibhausgasemissionen um mindestens 55 % bis 2030 in der Gesetzgebung der Europäischen Union verankert. Die Stahlindustrie in der Europäischen Union mit ca. 57 Mio. t Nettotreibhausgasemissionen im Jahr 2020, die annähernd 2 % der Emissionen der Europäischen Union ausmachen (Inklusive Energie: 127 Mio. t; 4 %), bekennt sich zur erheblichen Reduzierung der CO2-Emissionen bis zum Jahr 2030 und zum Erreichen der Klimaneutralität bis zum Jahr 2050. Als Schlüsselwege zur Verwirklichung dieser Zielstellung hat sie zum einen Smart Carbon Usage (SCU) und zum anderen Carbon Direct Avoidance (CDA) in einer Roadmap formuliert. SCU umfasst CO2-reduzierende Maßnahmen in bestehenden Eisen- und Stahlproduktionsprozessen, Carbon Capture and Storage- (CCS) sowie Carbon Capture and Usage-Technologien (CCU). Wohingegen bei CDA CO2-Emissionen durch erneuerbare elektrische Energie sowie wasserstoffbasierte Reduktion des Eisenerzes gar nicht erst entstehen sollen. Der CDA-Weg, der voraussichtlich beschritten werden muss, um eine klimaneutrale Stahlproduktion zu erreichen [38], geht mit einer kostenintensiven Transformation der Stahlproduktion einher, die bereits von vielen Unternehmen der Stahlindustrie eingeleitet wurde und von der im Wesentlichen die beiden in Europa vorherrschenden Stahlproduktionsrouten Hochofen-Konverter-Route und Elektrolichtbogenofen-Route betroffen sind. Die CO2-Emissionen der Hochofen-Konverter-Route, von denen der überwiegende Anteil auf den Hochofen fällt, liegen laut einer für das Jahr 2015 erstellten Studie bei 1921 kg CO2/t Rohstahl inklusive der CO2-Last der Pellets als Einsatzmaterial sowie der Emissionen der nachgelagerten Stranggießanlagen und Walzwerke. Im Hochofen wird das Eisenerz durch Kohlenstoff (C) bzw. Kohlenstoffmonoxid (CO) – welche größtenteils aus dem Koks, der dem Hochofen zusammen mit dem Möller über die Gicht zugeführten wird, stammen – unter Entstehung von Roheisen und Kohlenstoffdioxid (CO2) reduziert. Das neben dem CO2 im Prozessgas enthaltene CO wird zum Beispiel zur Energiegewinnung in peripheren Prozessen ebenfalls unter Bildung von CO2 verbrannt. Zusätzlich zur Reduktion hat der Koks unter anderem physikalische Aufgaben, wie die Errichtung eines Stützgerüstes und die Gewährleistung der Permeabilität im Hochofenprozess. Somit ist eine vollkommene Substitution des Kokses zur Vermeidung der CO2-Emissionen im Hochofen nicht denkbar. Viele Strategien der Stahlunternehmen zum Erreichen der Klimaziele verfolgen daher den Wechsel von der Rohstahlproduktion aus der Hochofen-Konverter-Route hin zur Rohstahlproduktion im Elektrolichtbogenofen (EAF – Electric Arc Furnace) mit dem Einsatz von direkt reduziertem Eisen (Eisenschwamm, DRI – Direct Reduced Iron) aus vorgelagerten Direktreduktionsanlagen, die mit Wasserstoff (H2) als Reduktionsmittel betrieben werden können. Dabei ist die Elektrostahlerzeugung kein neuer Prozess und nimmt in der europäischen Union bereits jetzt einen Anteil von ca. 44 % der Rohstahlproduktion ein, jedoch überwiegend mit Schrott als Einsatzmaterial. Bei der Elektrostahlerzeugung mit Schrotteinsatz fallen laut der oben genannten Studie von Lüngen für das Jahr 20152 410 kg CO2-Emissionen pro Tonne Rohstahl an, von denen der Großteil auf die CO2-Last der fremd bezogenen elektrischen Energie zurückzuführen ist und daher nicht im Produktionsprozess selbst entsteht. Auch die Direktreduktion wird schon seit 1972 in der weltweit zweiten und bis heute in Westeuropa einzigen Direktreduktionsanlage in Hamburg betrieben. Während hier noch mit einem Reduktionsgas gearbeitet wird, das hauptsächlich aus einem aus Erdgas gewonnenen Wasserstoff-Kohlenstoffmonoxid-Gemisch besteht, liegt eine aktuelle Kernherausforderung in der Bereitstellung des in der Größenordnung der von der Transformation betroffenen Rohstahlproduktionskapazitäten notwendigen, mit erneuerbarer elektrischer Energie hergestellten Wasserstoffs. Wird zusätzlich der Strom für das Einschmelzen im Elektrolichtbogenofen aus erneuerbaren Quellen gewonnen und werden schließlich als Brennstoff verwendete Kohle und als Brennstoff verwendetes Erdgas durch CO2-neutrale Bio-Brennstoffe ersetzt, sind sowohl für den Einsatz von mit Wasserstoff reduziertem und auf Pellets ohne CO2-Last basiertem Eisenschwamm als auch für den Einsatz von Schrott CO2-Emissionen von jeweils nur 60 kg CO2/t Rohstahl erreichbar, was eine Reduktion der Emissionen, ausgehend von der Konverter-Hochofen-Route um 97 % und ausgehend von der Schrott-Elektrolichtbogenofen-Route um 85 % bedeuten würde. Der Betrieb von Elektrolichtbogenöfen macht die an den Standorten vorhandenen Konverter sowie die Infrastruktur für Behandlung und Transport des Roheisens überflüssig. Die fortwährende Nutzung dieser bestehenden Anlagenstruktur dient daher unter anderem als Motivation für die Entwicklung einer zweiten Transformationsstrategie, die einen sogenannten Einschmelzer (SAF – Submerged Arc Furnace) als der Direktreduktionsanlage nachgelagerten Prozess vorsieht, in dem wiederum Roheisen erschmolzen wird, das anschließend im Konverter zu Rohstahl veredelt wird. Die Transformation der Stahlindustrie beeinflusst einen weiteren CO2-intensiven Industriesektor, nämlich die Zementindustrie die verantwortlich ist für rund 4 % der CO2-Emissionen in der EU. Etwa zwei Drittel dieser Emissionen entfallen als Prozessemissionen auf die Entsäuerung des Rohstoffs Kalkstein (CaCO3), also auf die Abspaltung von CO2 unter Entstehung des für die Herstellung von Zementklinker notwendigen Branntkalks (CaO) als Zwischenstufe bei der Bildung der hydraulischen Phasen Tri- und Dicalciumsilikat. Als eines der fünf Themenfelder (5C-Ansatz: Clinker, Cement, Concrete, Construction, Carbonation), welche die europäische Zementindustrie entlang ihrer Wertschöpfungskette zum Erreichen der gesetzlichen Vorgaben der europäischen Union erarbeitet hat, umfasst das Feld "Cement" zum größten Teil die Reduzierung des Klinker-Zement-Faktors. Im Jahr 2017 betrug er 77 %, das heißt, dass 23 % des Klinkers durch alternative Materialien ersetzt wurden. Bis zum Jahr 2030 wird ein Faktor von 74 % und bis zum Jahr 2050 von 65 % angestrebt. Den größten Anteil an den Klinkersubstituten hat mit 33 % der Hüttensand aus der Stahlindustrie. Bei der Roheisenproduktion im Hochofen entsteht als Nebenprodukt Hochofenschlacke, die unter Zugabe von Schlackebildnern die Gangart des Möllers und mineralische Koksbestandteile abbindet, sowie weitere unerwünschte Begleitelemente wie Schwefel und Alkalien aufnimmt. Allein in Deutschland wurden im Jahr 2021 6,90 Mio. t – das entspricht 90 % der gesamten produzierten Hochofenschlacke – zu glasig erstarrtem Hüttensand granuliert. Dieser Hüttensand besitzt latent hydraulische Eigenschaften und wird daher seit mehr als 140 Jahren als Zementbestandteil eingesetzt, wodurch in Deutschland jährlich rund 4,5 Mio. t CO2-Emissionen eingespart werden. Alle Transformationsstrategien der Stahlindustrie beinhalten die notwendige Außerbetriebnahme der CO2-intensiven Hochöfen. Dies hat unter anderem zur Folge, dass die Hochofenschlacke als Nebenprodukt der Rohstahlerzeugung im Hochofen nicht mehr zur Verfügung stehen wird, wodurch die weitere Reduzierung des Klinker-Zement-Faktors erhebliche Zusatzmengen alternativer Materialien benötigen wird. Derzeit ist noch unklar, ob z.B. calcinierte Tone im benötigten Umfang erzeugt werden können. Der Fachbereich Thermochemische Reststoffbehandlung und Wertstoffrückgewinnung der Bundesanstalt für Materialforschung und -prüfung (BAM) und das Institut für Baustoffforschung FEhS forschen zusammen mit Industriepartnern und weiteren Forschungseinrichtungen im Rahmen zweier Projekte in den Kooperationssphären der Stahl- und Zementindustrie, die zur Bewältigung dieser Herausforderungen beitragen. Im Projekt SlagCEM wird die Produktion eines hydraulischen Zementbestandteils durch Reduktion von Konverter- bzw. Linz-Donawitz-Schlacke (LDS) untersucht. Die mit den zusätzlich aufgenommen Lichtbogenofenkapazitäten steigenden Mengen an Elektrolichtbogenofenschlacke (EOS, engl. electric arc furnace slag, EAFS) werden im Projekt DRI-EOS behandelt, welches die Produktion eines latent hydraulischen Hüttensandsubstituts zum Ziel hat. T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle CY - Berlin, Germany DA - 12.06.2023 KW - Stahlwerksschlacke KW - Zementersatz PY - 2023 AN - OPUS4-57683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - Strahlenschutz beim Umgang mit Ultrakurzpuls-Lasern N2 - Ultrakurzpuls-Lasertechnik ist heute der Schlüssel für eine Vielzahl von Anwendungen in der industriellen Lasermaterialbearbeitung. Beim Einsatz hoher Laser-Intensitäten kann allerdings unerwünschte Röntgenstrahlung erzeugt werden. Die Röntgendosis und Energieverteilung ist von Laser-, Material- und Prozessparametern abhängig. Es können Röntgendosen über den erlaubten Grenzwerten für die Exposition des Menschen erreicht werden. T2 - Kolloquium des Bundesamtes für Strahlenschutz (BfS) CY - Online meeting DA - 29.09.2022 KW - Ultrakurze Laserpulse KW - Materialbearbeitung KW - Röntgenstrahlung KW - Strahlenschutz KW - Abschirmung PY - 2022 AN - OPUS4-55893 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -