TY - CONF A1 - Rütters, H A1 - Fischer, S A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J A1 - Ostertag-Henning, C A1 - Lennard Wolf, J A1 - Pumpa, M A1 - Lubenau, U A1 - Knauer, S A1 - Jaeger, P A1 - Neumann, A A1 - Svensson, K A1 - Pöllmann, H A1 - Lempp, C A1 - Menezes, F A1 - Hagemann, B T1 - Towards Defining Reasonable Minimum Composition Thresholds – Impacts of Variable CO2 Stream Compositions on Transport, Injection and Storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: • corrosion of pipeline steel, • pipeline network design and related transport costs, • alteration of well bore cements, • pressure development and rock integrity, • geochemical reactions, and • petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided. T2 - The 15th Greenhouse Gas Control Technologies Conference CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 DO - https://doi.org/10.2139/ssrn.3816427 SP - 1 EP - 18 PB - Elservier AN - OPUS4-52940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Bronsert, Jeffrey A1 - Thiele, Marc ED - Pombo, J. T1 - Track assessment and track optimization using a train track interaction model N2 - This paper deals with the assessment of track deterioration using a train-track interaction model. While modelling a train-track system a balance has to be found between the complexity and effort of the model on the one side and the needs for the assessment. The choice of assessment criteria are decisive for the given task. For an optimization of the track and its components simple assessment criteria are needed to allow for a variation of parameters. The paper describes the generalized process for track assessment and optimization and gives examples for specific members. T2 - Railways 2016: The Third International Conference on Railway Technology: Research, Development and Maintenance CY - Cagliari, Sardinia, Italy DA - 5.04.2016 KW - Train-track-modelling KW - Degradation KW - Track assessment KW - Track optimisation KW - Ballast KW - Concrete sleepers PY - 2016 SP - Paper 270, 1 EP - 12 PB - Civil-Comp Press CY - Stirlingshire, Scotland, UK AN - OPUS4-36085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bronsert, Jeffrey A1 - Baeßler, Matthias ED - Pombo, J. T1 - A numerical approach of the train-track interaction along discontinuous tracks N2 - This paper presents a three dimensional numerical model which is can be used to investigate the effects on the track and in its vicinity due to a train passage. The numerical model for train track interaction is based on a time domain dynamic finite element model. Due to the unbounded nature of the soil the truncated boundary of the finite element domain is modelled with the scaled boundary finite element method, which is a semi-analytical approach. The application for a heterogeneous track along the track line is exemplified by a track with a bridge structure, where close attention is paid to the wheel-rail contact force. The results indicate that the wheel-rail contact force is not symmetrical around the bridge structure and an optimisation in terms of a backfilling area and under-sleeper-pads can improve such a transition. T2 - Railways 2016: The Third International Conference on Railway Technology: Research, Development and Maintenance CY - Cagliari, Sardinia, Italy DA - 5.04.2016 KW - Train-track interaction KW - Coupled FE-SBFE model KW - Finite element method KW - Scaled boundary finite element method KW - Bridge transition zone PY - 2016 SP - Paper 274, 1 EP - 14 PB - Civil-Comp Press CY - Stirlingshire, Scotland, UK AN - OPUS4-36089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dutto, Paola A1 - Baeßler, Matthias A1 - Geißler, Peter T1 - Suction bucket foundations for wind energy turbines: a numerical study with FEM N2 - Suction Bucket Jackets (SBJ) are found as a suitable alternative to driven piles for the support of jacket or tripod foundations for offshore wind energy converters. Offshore wind energy turbines are characterized by a small self weight and they can be subjected to different load combinations. The work presented here aims to show the numerical investigation on the behavior of suction bucket foundations under different kind of loads as well as load combinations. In order to do so, a suitable numerical model is much needed. The theoretical basis of the model lies on the Swansea formulation of Biots equations of dynamic poroelasticity combined with a constitutive model that reproduces key aspects of cyclic soil behavior in the frame of the theory of generalized plasticity. An adequate FE formulation, the representation of appropriate soil-structure interfaces and the computational efficiency are key aspects in order to successfully model such complex systems. The 3D numerical simulation allows a special insight into the fundamental behavior of the founding of Suction Bucket Jackets such as the evolution of the pore water pressure or the occurrence of the so called soil liquefaction. T2 - OMAE 2016 - 35th ASME International Conference on Ocean, Offshore and Arctic Engineering CY - Busan, South Korea DA - 20.06.2016 KW - Suction bucket jacket KW - Finite Element KW - Offshore geotechnics PY - 2016 SN - 978-0-7918-4992-7 VL - 1 SP - Article UNSP V001T10A004, 1 EP - 8 PB - ASME AN - OPUS4-36688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Yevtushenko, Oleksandra A1 - Hattendorf, H. T1 - Suitability of high alloyed materials in molten salts at 600 °C N2 - Within the last years the use of feasible alternative energy sources has risen and is going to replace fossil resources more and more. Nevertheless, service conditions in solar facilities are due to the chemical composition of heat transmission media and temperatures, in many cases, extreme in terms of corrosion. Since the construction of power plants shall be economical with maximum life service, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of those facilities. The materials selection depends on the operation temperature of a power plant on the chemical composition of the transmission fluid used. In high corrosive environments Ni-based alloys are often used as an all-round solution for the construction of corrosion resistant parts, because of their good corrosion properties. However, there might be limits for their use regarding their corrosion behavior, with which this contribution deals. By means of electrochemical measurements and exposure tests the suitability of two high alloyed materials X8NiCrSi38 18 and NiCr25FeAlYB in molten nitrate salt (60 % NaNO3/40 % KNO3) was characterized at 600 °C. T2 - NACE International Corrosion Conference CY - Vancouver, BC, Canada DA - 06.03.2016 KW - Localized corrosion KW - Nickel based alloys KW - Solar energy KW - Renewables KW - Electrochemical characterization KW - X8NiCrSi38-18 KW - NiCr25FeAlYB PY - 2016 SP - 7363-1 EP - 7363-9 CY - Houston, USA AN - OPUS4-36988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias A1 - Keserović, Amela A1 - Sobetzki, Joana A1 - Zimmer, Sebastian T1 - Corrosion behavior of duplex stainless steel S31803 in artificial geothermal waters N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. This contribution deals with the evaluation of the corrosion behavior of duplex steel S31803 (318LN, X2CrNiMoN22-5-3, 1.4462) conducted by electrochemical measurements and exposure tests in artificial geothermal waters simulating the conditions in different locations with geothermal potential in Germany. The duplex steel S31803 shows limited suitability for applications in artificial geothermal waters due to its susceptibility to pitting and crevice corrosion. For low saline geothermal waters it can be considered suitable at moderate temperatures. Slight crevice corrosion susceptibility needs to be considered. Results are being incorporated into a materials catalogue for geothermal applications which shall provide basic information for designers and users of geothermal facilities. T2 - NACE International Corrosion Conference 2016 CY - Vancouver, BC, Canada DA - 6.3.2016 KW - S31803 KW - Crevice corrosion KW - Duplex steel KW - Geothermal energy PY - 2016 SP - 7361-1 EP - 7361-8 PB - NACE International CY - Houston TX, USA AN - OPUS4-36986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nery de Araújo Neto, Gilberto A1 - Hille, Falk A1 - Rogge, Andreas T1 - Post-impact assessment of reinforced concrete plate load capacity N2 - The modeling and prediction of the behavior of reinforced concrete under impact load is still an engineering challenge. The scientific community has put a lot of effort into the development of this knowledge, especially after the unfortunate events of 09/11 in Manhattan. The main concern is with nuclear power plants and how to design structures that can withstand such extreme situations. An experimental investigation has been carried out to collect fundamental data and to develop a deeper understanding of the effect of impact damage on the load capacity of concrete plates. The paper presents the process on the definition of procedures and the first results of an experimental investigation on the damage and residual load capacity of reinforced concrete plates after impact load. Two types of reinforced concrete plates measuring 1.5 x 1.5 x 0.3 m were subjected to the impact of a flat-nose hard projectile. The two types were casted with the same reinforcement and 80 or 40 MPa concrete. After the impact, the plates go through planar tomography, visual inspection and an ultimate load capacity test. The results showed that the planar tomography can be used for the assessment of internal damage on concrete plates, as long as the number of scans in each direction is more than four. The visual inspection gave a good. The formation of cone cracking after the impact load showed the highest influence on the remaining load capacity of the concrete plates. More plates will be tested to confirm the indications at different damage conditions. T2 - International Concrete Sustainability Conference 2016 CY - Washington DC, USA DA - 15.05.2016 KW - Impact damage KW - Concrete damage KW - Load capacity PY - 2016 SP - Paper Nery, 1 EP - 9 AN - OPUS4-36621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Yevtushenko, Oleksandra A1 - Bettge, Dirk T1 - On the corrosion mechanism of CO2 transport pipeline steels caused by impurities: roles of each impure components and benchmarks N2 - Carbon Capture, Utilization and Storage (CCUS) has been proposed as a promising technology for the mitigation of CO2 emissions into the atmosphere from fossil-fuel-operated power generation plants. As the reliability and cost effectiveness of the pipeline transport network is crucial to the overall operability and resilience of the CCUS system, it is vital to realize the possible corrosion risks of the employed pipeline steels corresponding to the impurity level of the gas source. Recent studies have shown that even the high alloyed materials might be susceptible to general and/or localized corrosion by the condensates forming from the impurities such as SOx, NOx, CO, O2 and water [1]. Up to now, however, there is no regulation procedure which defines the maximum acceptable level of impurities and the combination of them for each employed pipeline steels. Herein, systematic experiment series were conducted by mixing pure CO2 gas with varying concentration of each impurity and with the varying combination of them. Each time, the mixture was then fed (1 L/min) into the reactor containing 12 specimens for 120-600 h at 5°C (to simulate the sub-level pipeline transport). The resulted condensate was collected and analyzed by ionic chromatography and atomic absorption spectroscopy to determine the chemical composition. In this study, the “worst-case scenario” gas mixture, containing 2.5 % H2O, 1.8 % O2, 1000 ppm NO2, and 220 ppm SO2 as impurities, resulted in the condensate containing H2SO4 0.114 M and HNO3 0.0184 M (pH 2.13). This “original” condensate was then re-produced to carry out exposure tests and electrochemical characterization including corrosion potentials and impedance spectroscopy in CO2 saturated condition for 7-14 days at the same temperature. The corrosion rate was also measured by mass loss method. We can conclude that, at the initial stage, HNO3 plays the dominant role in Fe dissolution process, while H2SO4 is responsible for the pit initiation followed by pitting corrosion. Future studies will be focused on the combination effect from the impurities and the exposure test under the regularly changing condensate to mimic the real CO2 pipeline system. T2 - Eurocorr 2016 CY - Montpellier, France DA - 11.09.2016 KW - Carbon capture utilization KW - CO2 KW - Pipeline transport KW - Condensation KW - Corrosion PY - 2016 SP - paper 69810, 1 EP - 2 PB - EFC CY - Montpellier AN - OPUS4-37747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Evaluation of Metallic Materials for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are due to the chemical composition of hydrothermal fluids and temperatures, in many cases, extreme in terms of corrosion. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. The corrosion behavior of different high-alloyed metals including duplex and austenitic stainless steels as well as a nickel alloy have been evaluated in artificial geothermal fluids simulating the conditions in some locations with geothermal potential in Germany as well as two sites in Indonesia. The suitability of carbon steel 25CrMo4, stainless steels X2CrNiMo17-12-2, X2CrNiMo-22-5, X2CrNiMoCuWN25-7-4 and super austenitic steel X1CrNiMoCu32-28-7 in these geothermal fluids obtained by electrochemical measurements and exposure tests is limited. The nickel alloy NiCr23Mo16Al shows an excellent corrosion resistance against pitting corrosion. Excluding its high cost, it is a very good alternative to be used in the construction of geothermal facilities having highly saline brines. Stainless and duplex steels exhibit a limited corrosion resistance concerning pitting and crevice corrosion. Beside of the higher alloyed materials, also the low-alloyed steel 25CrMo4 could be employed as a constructional material for the geothermal power plant in stagnant highly acidic non saline environments, as long as the wall thickness of the material vs. corrosion rate is taken into account. T2 - European Geothermal Congress 2016 CY - Starsbourg, France DA - 19.09.2016 KW - Localized corrosion KW - Stainless steel KW - Ni-based alloy KW - Geothermal energy PY - 2016 SP - paper THP-248, 1 EP - 7 AN - OPUS4-37750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Hassenstein, Christian A1 - Thiel, Erik A1 - Pech May, Nelson Wilbur T1 - Using spatial and temporal shaping of laser-induced diffuse thermal wave fields in thermography N2 - The diffuse nature of thermal waves is a fun-damental limitation in thermographic nonde-structive testing. In our studies we investigated different approaches by shaping the thermal wave fields which result from heating. We have used high-power laser sources to heat metallic samples. Using these spatial and temporal shaping techniques leads to a higher detection sensitivity in our measurements with the infra-red camera. In this contribution we show our implementation of shaping laser-induced diffuse thermal wave fields and the effect on the defect reconstruction quality. T2 - SMSI 2020 Conference CY - Online meeting DA - 22.06.2020 KW - Thermal wave KW - Diffusion KW - High-power laser KW - Thermography KW - Spatiotemporal shaping PY - 2020 DO - https://doi.org/10.5162/SMSI2020/C5.1 SP - 179 EP - 180 AN - OPUS4-50897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Puthiyaveettil, N. A1 - Krishna, S. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Krishnamurthy, C. V. A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan T1 - In-line laser thermography for crack detection at elevated temperature: A Numerical modeling study N2 - The detection and characterization of cracks prior to damage is a technologically and economically highly significant task and is of very importance when it comes to safety-relevant structures. The evaluation of a components life is closely related to the presence of cracks in it. Laser thermography has already high capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples. Crack detection in metallic samples at high temperature is highly significant in present manufacturing scenario. During the casting process of billets, surface cracks form, due to the suboptimal cooling rates. These cracks reduce value of the billet and must be removed using machining process after cooling. This secondary process increases cost of manufacturing. In this work we developed a heat transfer model for laser thermography to study the thermal contrast variation with increase in surface temperature using finite element method (FEM). Here we are mainly concentrating the capability of the scanning laser thermography in crack detection which are in elevated temperature and numerical modeling study of thermal contrast variation of crack with respect increase in metal surface temperature. This study is important to prove the capability of laser thermography for crack detection in elevated temperature. Since we are using High power CW Laser to local heating of the metal surface which can give relatively high thermal contrast even at elevated temperature compare to other heating source. Here we are modeled and simulated 2D laser scanning across a surface breaking crack and developed an algorithm to produce the vicinity of crack. The algorithm we developed applied for various surface temperature data. And validated the credibility of the algorithm with experimental data. T2 - 13th Quantitative Infrared Thermography Conference 2016 CY - Gdansk, Poland DA - 04.07.2016 KW - Thermal contrast KW - Laser thermography KW - Thermography KW - Surface cracks KW - Elevated temperatures KW - FEM PY - 2016 UR - http://www.ndt.net/article/qirt2016/papers/092.pdf DO - https://doi.org/10.21611/qirt.2016.092 VL - 2016 SP - 588 EP - 596 PB - QIRT 2016 Proceedings AN - OPUS4-39105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krishna, S. K. P. A1 - Puthiyaveetil, N. A1 - Kidangan, R. A1 - Unnikrishnakurup, Sreedhar A1 - Ziegler, Mathias A1 - Myrach, Philipp A1 - Balasubramaniam, Krishnan A1 - Purushothaman, B. T1 - Raw data based image processing algorithm for fast detection of surface breaking cracks N2 - The aim of this work is to illustrate the contribution of signal processing techniques in the field of Non-Destructive Evaluation. A component’s life evaluation is inevitably related to the presence of flaws in it. The detection and characterization of cracks prior to damage is a technologically and economically significant task and is of very importance when it comes to safety-relevant measures. The Laser Thermography is the most effective and advanced thermography method for Non-Destructive Evaluation. High capability for the detection of surface cracks and for the characterization of the geometry of artificial surface flaws in metallic samples of laser thermography is particularly encouraging. This is one of the non- contacting, fast and real time detection method. The presence of a vertical surface breaking crack will disturb the thermal footprint. The data processing method plays vital role in fast detection of the surface and sub-surface cracks. Currently in laser thermographic inspection lacks a compromising data processing algorithm which is necessary for the fast crack detection and also the analysis of data is done as part of post processing. In this work we introduced a raw data based image processing algorithm which results precise, better and fast crack detection. The algorithm we developed gives better results in both experimental and modeling data. By applying this algorithm we carried out a detailed investigation Variation of thermal contrast with crack parameters like depth and width. The algorithm we developed is applied for various surface temperature data from the 2D scanning model and also validated credibility of algorithm with experimental data. T2 - QNDE conference 2016 - Review of progress in quantitative nondestructive evaluation CY - Atlanta, GA, USA DA - 18.07.2016 KW - Crack Detection KW - Laserthermografie KW - Thermografie KW - Risserkennung PY - 2017 SN - 978-0-7354-1474-7 DO - https://doi.org/10.1063/1.4974723 SN - 0094-243X VL - 1806 IS - 1 SP - UNSP 140008, 1 EP - 9 PB - AIP Publishing CY - New York AN - OPUS4-39387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Hassenstein, Christian A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - New techniques in super resolution photothermal imaging for nondestructive testing N2 - In this work we focus on our most recent studies to super resolution (SR) laser thermography. The goal of SR nondestructive testing methods is to facilitate the separation of closely spaced defects. We explain how to combine laser scanning with SR techniques. It can be shown that stepwise as well as continuous scanning techniques are applicable. Finally, we discuss the effect of experimental parameters and im-age processing techniques to find the optimal SR technique which leads to the highest reconstruction quality within laser thermography. T2 - SMSI 2020 Conference CY - Online meeting DA - 22.06.2020 KW - Super resolution KW - Laser thermography KW - Nondestructive testing KW - Laser scanning KW - Photothermal imaging PY - 2020 DO - https://doi.org/10.5162/SMSI2020/C4.1 SP - 169 EP - 170 AN - OPUS4-50895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mieller, Björn A1 - Gemeinert, Marion A1 - Koppert, R. A1 - Bolte, J. A1 - Rabe, Torsten T1 - LTCC substrates for high performance strain gauges N2 - Recent advances in the development of high gauge factor thin-films for strain gauges prompt the research on advanced substrate materials. A glass ceramic composite has been developed in consideration of a high coefficient of thermal expansion and a low modulus of elasticity for the application as support material for thin-film sensors. Constantan foil strain gauges were fabricated from this material by tape casting, pressure-assisted sintering and subsequent lamination of the metal foil on the planar ceramic substrates. The sensors were mounted on a strain gauge beam arrangement and load curves and creep behavior were evaluated. The accuracy of the assembled load cells correspond to accuracy class C6. That qualifies the load cells for the use in automatic packaging units and confirms the applicability of the LTCC substrates for fabrication of accurate strain gauges. To facilitate the deposition of thin film sensor structures onto the LTCC substrates, the pressure-assisted sintering technology has been refined. By the use of smooth setters instead of release tapes substrates with minimal surface roughness were fabricated. Metallic thin films deposited on these substrates exhibit low surface resistances comparable to thin films on commercial alumina thin-film substrates. The presented advances in material design and manufacturing technology are important to promote the development of high performance thin-film strain gauges. T2 - CICMT 2012 - 8th International conference on ceramic interconnect & ceramic microsystems technologies CY - Erfurt, Germany DA - 16.04.2012 KW - LTCC KW - Thin-film substrate KW - Pressure-assisted sintering KW - Strain gauge PY - 2012 N1 - Geburtsname von Mieller, Björn: Brandt, B. - Birth name of Mieller, Björn: Brandt, B. SP - 000175 EP - 000180 (Session TP 4 / TP 43) AN - OPUS4-27567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiel, Erik A1 - Kreutzbruck, M. A1 - Ziegler, Mathias T1 - Spatial and temporal control of thermal waves by using DMDs for interference based crack detection N2 - Active Thermography is a well-established non-destructive testing method and used to detect cracks, voids or material inhomogeneities. It is based on applying thermal energy to a samples’ surface whereas inner defects alter the nonstationary heat flow. Conventional excitation of a sample is hereby done spatially, either planar (e.g. using a lamp) or local (e.g. using a focused laser) and temporally, either pulsed or periodical. In this work we combine a high power laser with a Digital Micromirror Device (DMD) allowing us to merge all degrees of freedom to a spatially and temporally controlled heat source. This enables us to exploit the possibilities of coherent thermal wave shaping. Exciting periodically while controlling at the same time phase and amplitude of the illumination source induces – via Absorption at the sample’s surface - a defined thermal wave propagation through a sample. That means thermal waves can be controlled almost like acoustical or optical waves. However, in contrast to optical or acoustical waves, thermal waves are highly damped due to the diffusive character of the thermal heat flow and therefore limited in penetration depth in relation to the achievable resolution. Nevertheless, the coherence length of thermal waves can be chosen in the mmrange for modulation frequencies below 10 Hz which is perfectly met by DMD technology. This approach gives us the opportunity to transfer known technologies from wave shaping techniques to thermography methods. We will present experiments on spatial and temporal wave shaping, demonstrating interference based crack detection. T2 - Photonics West 2016, OPTO, 9761 CY - San Francisco, CA, USA DA - 15.02.2016 KW - Active thermography KW - Thermal wave KW - Spatial light modulation KW - Crack detection KW - DMD KW - DMD coupled laser PY - 2016 DO - https://doi.org/10.1117/12.2210918 SN - 0277-786X VL - 9761 SP - 97610N-1 EP - 97610N-13 AN - OPUS4-35587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jonietz, Florian A1 - Myrach, Philipp A1 - Rethmeier, Michael A1 - Suwala, H. A1 - Ziegler, Mathias T1 - Laser Based Spot Weld Characterization N2 - Spot welding is one of the most important joining technologies, especially in the automotive industry. Hitherto,the quality of spot welded joints is tested mainly by random destructive tests. A nondestructive testing technique offers the benefit of cost reduction of the testing procedure and optimization of the fabrication process, because every joint could be examined. This would lead to a reduced number of spot welded joints, as redundancies could be avoided. In the procedure described here, the spot welded joint between two zinc-coated steel sheets (HX340LAD+Z100MB or HC340LA+ZE 50/50) is heated optically on one side. Laser radiation and flash light are used as heat sources. The melted zone, the so called “weld nugget” provides the mechanical stability of the connection, but also constitutes a thermal bridge between the sheets. Due to the better thermal contact, the spot welded joint reveals a thermal behavior different from the surrounding material, where the heat transfer between the two sheets is much lower. The difference in the transient thermal behavior is measured with time resolved thermography. Hence, the size of the thermal contact between the two sheets is determined, which is directly correlated to the size of the weld nugget, indicating the quality of the spot weld. The method performs well in transmission with laser radiation and flash light. With laser radiation, it works even in reflection geometry, thus offering the possibility of testing with just one-sided accessibility. By using heating with collimated laser radiation, not only contactfree, but also remote testing is feasible. A further convenience compared to similar thermographic approaches is the applicability on bare steel sheets without any optical coating for emissivity correction. For this purpose, a proper way of emissivity correction was established. T2 - 42ND ANNUAL REVIEW OF PROGRESS IN QUANTITATIVE NONDESTRUCTIVE EVALUATION: Incorporating the 6th European-American Workshop on Reliability of NDE CY - Minneapolis, Minnesota, USA DA - 26.07.2015 KW - Laser PY - 2016 SN - 978-0-7354-1353-5 DO - https://doi.org/10.1063/1.4940570 VL - 1706 SP - 100010-1 EP - 100010-8 PB - AIP Publishing AN - OPUS4-35367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heßmann, Jennifer A1 - Hilgenberg, Kai A1 - Rethmeier, Michael T1 - Entwicklung einer neuartigen Fügetechnologie N2 - Vorstellung einer neuartigen Fügetechnologie für artungleiche Werkstoffe (Aluminium und Stahl) mit Hilfe von Laserstrahlschweißen und elektromagnetischer Schmelzbadbeeinflussung. T2 - Assistentenseminar CY - Braunlage, Germany DA - 25.09.2019 KW - Laserstrahlschweißen KW - Artungleiche Werkstoffe KW - Elektromagnetische Schmelzbadbeeinflussung KW - Fügetechnologie KW - Stahl und Aluminium PY - 2020 SN - 978-3-96144-071-9 VL - 357 SP - 34 EP - 43 PB - DVS Media GmbH CY - Deutschland, Düsseldorf AN - OPUS4-51052 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spranger, Felix A1 - Schirdewahn, S. A1 - Kromm, Arne A1 - Merklein, M. A1 - Hilgenberg, Kai T1 - On the influence of tib2, tic and tin hard particles on the microstructure of localized laser dispersed aisi d2 tool steel surfaces N2 - The control of friction and wear is a major concern in many industrial applications. A promising method for a tailored surface modification is the so-called laser implantation technique. This method combines surface texturing and material optimization in one processing step by a localized dispersing of hard ceramic particles using pulsed laser radiation. Wear resistant, protruding micrometric features (implants) with defined geometry can be created in deterministic pattern where needed on highly stressed surfaces, i.e. on forming or cutting tools. However, in order to maintain the implants over the tool’s lifetime, a suitable selection of hard ceramic particles is a prerequisite. They must provide a defect-free Metal Matrix Composite with a high share of homogeneously distributed particles and especially a high implant hardness. In this study TiN, TiC and TiB2 hard particles were compared as implant materials for the first time. By a systematic variation of the pulse power and pulse duration, their dispersing behavior and influence on the material properties of AISI D2 tool steel was investigated. Although all powder materials had grain sizes smaller than 10 µm, it was possible to disperse them by pulsed laser radiation and to obtain defect-free protruding implants. The highest share of dispersed particles (~64 %) was observed for TiB2. By scanning electron microscopy and energy dispersive X-ray spectroscopy, it was also shown that a significant share of the pre-placed particles was dissolved by the laser beam and precipitated as nanometer sized particles within the matrix during solidification. These in-situ formed particles have a decisive influence on the material properties. While the TiN and TiC implants have shown maximum hardness values of 750 HV1 and 850 HV1, the TiB2 implants have shown the highest hardness values with more than 1600 HV1. By X-ray diffraction, it was possible to ascribe the lower hardness values of TiC and TiN implants to high amounts of retained austenite in the metal matrix. By implanting TiB2, the formation of retained austenite was successfully suppressed due to the in-situ formation of TiC particles, which was proven by electron backscatter diffraction. In conclusion, all the implant materials are basically suitable for laser implantation on AISI D2 tool steel. However, TiB2 has shown the most promising results. T2 - 38th International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 07.10.2019 KW - Laser implantation KW - Surface texturing KW - AISI D2 KW - TiB2 PY - 2019 SN - 978-1-940168-1-42 SP - 1 EP - 10 AN - OPUS4-49317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stegemann, Robert A1 - Sonntag, Nadja A1 - Sharatchandra Singh, W. A1 - Kreutzbruck, Marc A1 - Skrotzki, Birgit T1 - Ein Blick auf die Metal Magnetic Memory Methode nach ISO 24497 durch die Lupe hochauflösender GMR-Sensorik N2 - Die Messung spontaner magnetischer Streufelder ferromagnetischer Materialien wird als neue, Metal Magnetic Memory (MMM) genannte, Methode der zerstörungsfreien Prüfung (ZfP) angesehen, Schädigungen frühzeitig vorherzusagen. Die MMM Methode versucht, die sich gleichzeitig mit der Schadensentwicklung ausbildende lokale magnetische Struktur für die ZfP zu nutzen und zwar schon vor der eigentlichen Rissinitiierung. Das zugehörige Regelwerk ISO 24497 verspricht neben der Detektion von Mikrorissen und Inhomogenitäten des Werkstoffgefüges auch die Bestimmung des (Eigen-) Spannungszustandes. Neue, an der Bundesanstalt für Materialforschung und -prüfung für die ZfP angepasste GMR (Giant Magneto Resistance)-Sensorik erlaubt Magnetfeldmessungen mit einer Ortsauflösung im Mikrometerbereich. Mit höherer Ortsauflösung zeigen sich Unterschiede, jedoch keine Widersprüche zu bisher publizierten Daten. Ihnen wesentlich ist, dass es einige verwertbare Hinweise auf einen Zusammenhang von Restfeldmagnetisierung und Materialeigenschaften gibt. T2 - DACH-Jahrestagung 2015 CY - Salzburg, Austria DA - 11.05.2015 KW - GMR KW - Metal Magnetic Memory KW - ZfP KW - Materialwissenschaft PY - 2015 SN - 978-3-940283-68-9 IS - DGZfP BB 152 SP - Poster 1, 1 EP - 8 AN - OPUS4-33728 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg A1 - Meggyes, Tamás T1 - Effective cleanup of groundwater contaminated with uranium using permeable reactive barriers T2 - 4th International contaminated site remediation conference - CleanUp 2011 CY - Adelaide, Australia DA - 2011-09-11 KW - Permeable reactive barriers KW - Groundwater remediation KW - Uranium PY - 2011 SN - 978-1-921431-29-6 IS - A 106 SP - 13 EP - 14 AN - OPUS4-25558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -