TY - CONF A1 - Helmecke, E. A1 - Fleßner, M. A1 - Kaufmann, M. A1 - Staude, Andreas A1 - Hausotte, T. T1 - Numerical measurement uncertainty determination for dimensional measurements of microparts with CT N2 - Up to now, the only standardized method to determine the measurement uncertainty for computed tomography (CT) is to use calibrated workpieces as specified in the Guideline VDI/VDE 2630 Part 2.1. This paper discusses a promising numerical method for uncertainty determination with help of a virtual metrological CT (VMCT). It gives an explanation of the adjustments, the input parameters and the execution of the simulation. Furthermore, it discusses the first results of uncertainty determination compared to the method of using calibrated workpieces with the aid of two example cases. T2 - 6th Conference on Industrial Computed Tomography (iCT) CY - Wels, Austria DA - 09.02.2016 KW - simulation KW - Simulation KW - Computertomographie KW - Dimensionelle Metrologie KW - Normung KW - numerische Messunsicherheitsbestimmung KW - computed tomography KW - dimensional metrology KW - standardization KW - numerical uncertainty determination PY - 2016 UR - http://www.ndt.net/article/ctc2016/papers/ICT2016_paper_id17.pdf SP - Paper ID17, 1 EP - 7 AN - OPUS4-35481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh A1 - Völker, Daniel A1 - Weisbrich, S. A1 - Neitzel, F. ED - Holl, H. T1 - The Finite Volume Method in point of view of Finite Element Method N2 - The best-known discretization methods for solving engineering problems formulated as partial differential equations are finite difference method (FDM), finite element method (FEM) and finite volume method (FVM). While the finite volume method is used in fluid mechanics, the finite element method is predominant in solid state mechanics. At first glance, FVM and FEM are two highly specialized methods. However, both methods can solve problems of both solid mechanics and fluid mechanics well. Since experimental mechanics deals not only with solid state physics but also with fluid mechanics problems, we want to understand FVM in the sense of FEM in this work. In the long term, we want to use the variational calculus to unify many important numerical methods in engineering science into a common framework. In this way, we expect that experiences can be better exchanged between different engineering sciences and thus innovations in the field of experimental mechanics can be advanced. But in this work, we limit ourselves to the understanding of the FVM with the help of the variational calculus already known in FEM. We use a simple 1D Poisson equation to clarify the point. First, we briefly summarize the FVM and FEM. Then we will deal with the actual topic of this paper, as we establish the FEM and the FVM on a common basis by variation formulation. It is shown here that the FVM can be understood in terms of the finite element method with the so-called Galerkin-Petrov approach. T2 - 37th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Linz, Österreich DA - 21.09.2021 KW - Finite element method KW - Finite volume method KW - Variational calculation KW - Simulation KW - Computational physics PY - 2021 SN - 978-3-9504997-0-4 SP - 12 EP - 13 AN - OPUS4-53422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheidemann, Robert A1 - Qiao, Linan A1 - Müller, Karsten T1 - Ermittlung dynamischer Kennwerte von Dämpferbeton für die Simulation des Beanspruchungsverhaltens N2 - Die Sicherheit und Integrität von Verpackungen radioaktiver Stoffe wird anhand von numerischen Berechnungen bewertet. Bei einem Anprall oder Absturz sind die mechanischen Beanspruchungen auf die Behälter auch von den Eigenschaften des Untergrunds abhängig. Um potentielle Gefahren während der Verladung zu minimieren, wird energieabsorbierender Dämpferbeton in den Handhabungsbereichen nuklearer Lager eingesetzt. Zu einer umfassenden sicherheitstechnischen Analyse und Bewertung gehört die Berücksichtigung des Beanspruchungsverhaltens von Dämpferbeton. Hierfür ist ein numerisches Materialmodell notwendig, das in der Literatur bisher nicht vorlag. Die dafür notwendigen dynamischen Kennwerte sind in verschiedenen Druck- und Eindringversuchen ermittelt worden. Dazu wurden dynamische Druckversuche an würfelförmigen Prüfkörpern durchgeführt, sowie Eindringversuche mit unterschiedlichen Eindringkörpern und Dämpferbetonproben. Die experimentell ermittelten Kennwerte wurden verwendet, um ein Materialmodell für Dämpferbeton zu entwickeln und kritische Beanspruchungsszenarien numerisch zu berechnen. Um die Qualität des Materialmodells zu überprüfen, wurde ein realitätsnaher Fallversuch eines Behälters in Originalgröße auf ein lagertypisches Dämpferbetonfundament durchgeführt. In dem Beitrag sollen die unterschiedlichen Untersuchungen zur Ermittlung dynamischer Kennwerte sowie deren Ergebnisse dargestellt werden. Gezeigt werden ebenso numerische Nachberechnungen einzelner Versuche sowie die ausführliche Berechnung des Fallversuchs im Originalmaßstab. Experimentelle und numerische Ergebnisse aus der Simulation werden hier gegenübergestellt. T2 - Tagung Werkstoffprüfung 2016 CY - Neu-Ulm, Germany DA - 01.12.2016 KW - Druckversuche KW - Eindringversuche KW - Dynamisch KW - Simulation KW - Materialmodell KW - Dämpferbeton PY - 2016 SN - 978-3-514-00830-4 VL - 2016 SP - 149 EP - 154 PB - Stahleisen GmbH CY - Düsseldorf AN - OPUS4-38580 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kovalev, A. A1 - Spaltmann, Dirk A1 - Woydt, Mathias A1 - Meng, Y. T1 - Characterization of low wear on top aperities N2 - The aim of this research is to characterize a surface that has experienced low wear on asperities. The procedure used is similar to an Abbott-Firestone approach and based on functional bearing of projected area, surface area and material volume. Surface features extracted from surface height maps provide more comprehensive information about topography changes due to wear. Thus, they were used to detect low wear volumes on the top of asperities. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Simulation KW - Wear KW - Asperities KW - Abbott KW - Firestone PY - 2017 SP - 1 EP - 4 AN - OPUS4-42465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Spaltmann, Dirk A1 - Woydt, Mathias T1 - Alternative approach to simulate an entire particle erosion experiment N2 - The cause and type of solid particle erosion varies across different industries and locations in plants, for instance the particles could be volcanic ash in aero-engines, fly ash in boilers, exfoliated scale in steam turbines or mineral matter in oil excavation. In all cases the durability of materials can be improved through better surface engineering and coatings, but the development of these is restricted also due to lack of generic models. In this respect, the simulation of a single impact with finite element methods using 100.000 knots would take about 15 minutes. In order to simulate an entire particle erosion experiment, up to one billion of such impacts would have to be considered. In order to simulate an entire particle erosion experiment, the current work presents an alternative approach capable of calculating about half a billion impacts on a substrate in less than six hours on a standard PC. The predictions of the simulation will be compared to a steel sample at 600°C eroded by aluminum oxide particles with a velocity around 210 m/s. T2 - The 6th World Tribology Congress CY - Beijing, China DA - 17.09.2017 KW - Particle erosion KW - Simulation KW - Wear PY - 2017 SP - 1 EP - 3 AN - OPUS4-42449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zencker, Uwe A1 - Qiao, Linan A1 - Völzke, Holger T1 - Influence of impact angle and real target properties on drop test results of cubic containers N2 - Drop test scenarios with cubic containers without impact limiters at interim storage sites or in a final repository have been investigated by numerical simulations. An ideally flat drop is impossible to conduct as a free fall of a container even under laboratory conditions. Dynamic stresses and strains inside the container structure are sensitive to the impact angle. Even very small impact angles cause remarkable changes in the experimental or numerical results when a flat bottom or wall of a container hits a flat target. For drop tests with transport packages the International Atomic Energy Agency (IAEA) regulations define an essentially unyielding target. In contrast, potential accident scenarios for storage containers are derived from site-specific safety analyses or acceptance criteria in Germany. Each interim storage site or repository has a yielding or so-called real target with individual structural and material properties. The real target acts as a kind of impact limiter. A more conservative container design is required if the impact limiting effect of the target is not considered. T2 - ASME 2017 Pressure Vessels and Piping Conference CY - Waikoloa, Hawaii, USA DA - 16.07.2017 KW - Finite element method KW - Simulation KW - Drop test KW - Impact angle KW - Real target KW - Yielding target PY - 2017 SN - 978-0-7918-5802-8 DO - https://doi.org/10.1115/PVP2017-65731 VL - 7 SP - Article UNSP V007T07A039, 1 EP - 9 AN - OPUS4-43631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkelmann, Aimo A1 - Nolze, Gert T1 - Orientation mapping of non-centrosymmetric crystals T2 - RMS Electron backscatter diffraction meeting CY - Glasgow, UK DA - 30.03.2015 KW - EBSD KW - Cross-correlation KW - Non-centrosymmetry KW - Simulation PY - 2015 SP - 1 AN - OPUS4-33030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias A1 - Erthner, Thomas A1 - Reimund, Verena A1 - Kreutzbruck, Marc A1 - Sergeeva-Chollet, N. T1 - MR-based eddy current probe design for hidden defects N2 - We present a simulation study which pursues the objective to find probe geometries for a MR-based eddy current (EC) probe (MR magneto resistance, e.g., GMR giant magneto resistance, TMR tunnel magneto resistance). MR sensor technology exhibits two significant advantages compared with conventional coil systems. First, MR sensors are relatively frequency-independent within common EC-frequency ranges which enable us to operate them in hidden defects testing problems. Secondly, MR technology is well suited for miniaturization helping us to design small elements in the order of below 100 µm. In this paper simulation and experimental results obtained with the probes for low frequency application, i.e. for hidden defects detection are discussed. Our simulations are based on two different approaches for a better validation, a commercial finite element method software (Opera, Vectorfields) and the semi-analytical software CIVA. We investigated both coil arrangement in order to excite sufficient high eddy currents inside the test samples and position of MR-elements at the array chip. In doing so the MR sensors were positioned that they are not exposed to excitation fields. In addition, different coil geometries, in particular coil length, e.g. Ι = 20 mm, were analyzed in order to generate a consistent eddy current distribution beneath an array of up to 32 MR-elements. To prove obtained probe principles we built GMR-EC-probes. The first test measurements are in good agreement with the simulations performed by BAM and CEA. On basis of our findings the IMAGIC consortium developed new MR-EC-probes using integrated ASIC technology. T2 - ECNDT 2014 - 11th European conference on non-destructive testing CY - Prague, Czech Republic DA - 06.10.2014 KW - Magneto resistance (MR) KW - Eddy current (EC) KW - Simulation KW - GMR KW - Magnetic flux leakage KW - Hidden defects PY - 2014 UR - http://www.ndt.net/events/ECNDT2014/app/content/Paper/409_Pelkner.pdf SN - 978-80-214-5018-9 SP - 1 EP - 8 AN - OPUS4-32231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blankenhagel, Paul A1 - Wehrstedt, Klaus-Dieter A1 - Mishra, K. B. A1 - Steinbach, J. T1 - Prediction of organic peroxide fireball characteristics using CFD simulation N2 - Single and multiple fireballs of di-tert-butyl peroxide are numerically investigated using ANSYS CFX. Calculations contain varying inlet conditions, scale-adaptive shear stress turbulence modeling and one-step combustion reaction on a three-dimensional hexahedral mesh. Time-resolved flame temperatures, sizes and thermal radiation are compared to experimental results. There, fireballs were generated by fire engulfment of steel drums containing 200 l substance. After a vigorous burning, the remaining peroxide forms single and multiple fireballs involving 10 % to 20 % of the initial amount. The comparison of all simulations and two selected experiments show the special numerical treatment required for organic peroxides. Finally, the numerical predictions of irradiance in 30 m distance to the fire show a good agreement for both experiments. This proves the use of CFD as an appropriate method for thermal hazard assessment and the prediction of safety distances for organic peroxide fireballs. T2 - 8th European Combustion Meeting 2017 CY - Dubrovnik, Croatia DA - 18.04.2017 KW - Organic peroxide KW - DTBP KW - Fireball KW - Steel drum KW - Simulation PY - 2017 SN - 978-953-59504-1-7 AN - OPUS4-39992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blankenhagel, Paul A1 - Wehrstedt, Klaus-Dieter A1 - Mishra, K. B. A1 - Steinbach, J. T1 - Fireballs as a possible hazard scenario of organic peroxides in steel drums N2 - To simulate a full fire engulfment during transportation or storage a closed removable head steel drum filled with 200 l Di-tert-butyl peroxide (DTBP) is subjected to a wood fire. Due to the enormous heat flux and the exothermic self-decomposition large flames arise and finally multiple fireballs occur. The fireballs consume up to 20 % of the total mass (20 % equals to 31 kg). They are characterized by high surface emissive power and large flames associated with high thermal radiation causing spontaneous ignition of objects in the surrounding. The measured sizes of the DTBP fireballs are smaller compared to the results of the general equations for hydrocarbon fireballs. Because these equations are recommended by the Health and Safety Executive (UK) to be applicable for organic peroxides explicit comparisons of DTBP with LPG, diesel and gasoline concerning the characteristics of fireballs are carried out. Also the burning time is compared and confirms a faster combustion of the peroxide. Moreover, the development of size and emissive power for DTBP and diesel fireballs are compared in a normalized graph. The results provide the assumption that new empirical models are required to be developed for hazard assessment of organic peroxide fireballs. T2 - 5. Brand- und Explosionsschutztage 2017 CY - Magdeburg, Germany DA - 23.03.2017 KW - Organic peroxide KW - DTBP KW - Fireball KW - Steel drum KW - Simulation PY - 2017 SN - 978-3-00-056201-3 DO - https://doi.org/10.978.300/0562013 VL - 2017 SP - 1 EP - 9 PB - Otto-von-Guericke-Universität CY - Magdeburg AN - OPUS4-39994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -