TY - JOUR A1 - Vollert, F. A1 - Thomas, Maximilian A1 - Kromm, Arne A1 - Gibmeier, J. T1 - Solidification Cracking Assessment of LTT Filler Materials by Means of Varestraint Testing and μCT N2 - Investigations of the weldability of metals often deal with hot cracking, as one of the most dreaded imperfections during weld fabrication. The hot cracking investigations presented in this paper were carried out as part of a study on the development of low transformation temperature (LTT) weld filler materials. These alloys allow to mitigate tensile residual stresses that usually arise during welding using conventional weld filler materials. By this means, higher fatigue strength and higher lifetimes of the weld can be achieved. However, LTT weld filler materials are for example, high-alloyed Cr/Ni steels that are susceptible to the formation of hot cracks. To assess hot cracking, we applied the standardized modified varestraint transvarestraint hot cracking test (MVT), which is well appropriate to evaluate different base or filler materials with regard to their hot cracking susceptibility. In order to consider the complete material volume for the assessment of hot cracking, we additionally applied microfocus X-ray computer tomography (μCT). It is shown that by a suitable selection of welding and MVT parameter the analysis of the complete 3D hot crack network can provide additional information with regard to the hot cracking model following Prokhorov. It is now possible to determine easy accessible substitute values (e.g., maximum crack depth) for the extent of the Brittleness Temperature Range (BTR) and the minimum critical strain Pmin. KW - LTT weld filler materials KW - μCT-analysis KW - Hot cracking KW - Varestraint test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509126 DO - https://doi.org/10.3390/ma13122726 VL - 13 IS - 12 SP - 2726 PB - MDPI AN - OPUS4-50912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yu, C.-H. A1 - Peng, R. L. A1 - Luzin, V. A1 - Sprengel, Maximilian A1 - Calmunger, M. A1 - Lundgren, J.-E. A1 - Brodin, H. A1 - Kromm, Arne A1 - Moverare, J. T1 - Thin-wall effects and anisotropic deformation mechanisms of an additively manufactured Ni-based superalloy N2 - Laser powder bed fusion (LPBF) of Ni-based superalloys shows great potential for high temperature applications, for example, as a burner repair application for gas turbines where the thin-walled structure is important. It motivates this work to investigate the evolution of microstructure and the anisotropic mechanical behavior when plate-like specimens are built with a thickness from 4 mm down to 1 mm. By performing texture analysis using neutron diffraction, a clear transition in fiber texture from <011> to <001> is indicated when the specimen becomes thinner. The residual stress shows no thickness dependence, and at the subsurface the residual stress reaches the same level as the yield strength. Due to the rough as-built surface, a roughness compensation method for mechanical properties of thin-walled structures is outlined and demonstrated. Tensile tests from room temperature up to 700 ◦C have been carried out. Anisotropic mechanical behavior is found at all temperatures, which is strongly related to the anisotropic texture evolution. Stronger texture evolution and grain rotations are discovered when the tensile loading is applied along the building direction. The mechanical behavior has been compared to a wrought material, where the high dislocation density and the subgrain structure of the LPBF material result in a higher yield strength. Combining the statistical texture analysis by neutron diffraction with mechanical testing, EBSD grain orientation mapping and the investigation of dislocation structures using transmission electron microscopy, this work illustrates the significance of texture for the thin-wall effect and anisotropic mechanical behavior of LPBF materials. KW - Hastelloy X KW - Hot tensile test KW - Crystallographic texture KW - Roughness KW - Residual stress KW - Dislocation density PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518759 DO - https://doi.org/10.1016/j.addma.2020.101672 VL - 36 SP - 101672 PB - Elsevier B.V. AN - OPUS4-51875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, Norman A1 - Heyn, A. A1 - Michael, O. A1 - Schymura, M. A1 - Rosemann, P. T1 - Application limits and sensitisation behaviour of the manganese- and nitrogen-alloyed austenitic stainless steel P2000 (X13CrMnMoN18-14-3) N2 - Nickel‐free high‐nitrogen‐alloyed stainless steels like the P2000 (X13CrMnMoN18‐14‐3) were developed to enhance the strength and corrosion resistance of austenitic stainless steels like 304 and 316 while keeping the typical high ductility. The mechanical and corrosive properties of P2000 were investigated and compared with 304 and 316 to highlight the application opportunities of this new alloy. The microstructure of the solution‐annealed condition was characterised by electron backscatter diffraction and the mechanical properties were studied by uniaxial tensile tests, Charpy impact tests and hardness measurements. The passivation behaviour was analysed using the electrochemical potentiodynamic reactivation, whereas the pitting corrosion resistance was compared by pitting potentials and pitting temperatures. However, secondary thermal influences or suboptimal heat treatment can impair the corrosion resistance due to the precipitation of secondary phases and the resulting sensitisation. Thermodynamic calculations and artificial ageing treatment in the range of 500–900°C for up to 100 h were used to determine critical time–temperature parameters for sensitisation. The microstructure of the various aged states was evaluated by scanning electron microscopy and compared with the degrading corrosion resistance characterised by the KorroPad method. KW - Austenitic stainless steel KW - Electrochemical methods KW - High‐nitrogen steel KW - Mechanical properties KW - Corrosion resistance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527925 DO - https://doi.org/10.1002/maco.202112450 VL - 71 IS - 10 SP - 1656 EP - 1667 PB - Wiley-VCH GmbH AN - OPUS4-52792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin T1 - Accessing radiation damage to biomolecules on the nanoscale by particle-scattering simulations N2 - Radiation damage to DNA plays a central role in radiation therapy to cure cancer. The physico-chemical and biological processes involved encompass huge time and spatial scales. To obtain a comprehensive understanding on the nano and the macro scale is a very challenging tasks for experimental techniques alone. Therefore particle-scattering simulations are often applied to complement measurements and aide their interpretation, to help in the planning of experiments, to predict their outcome and to test damage models. In the last years, powerful multipurpose particle-scattering framework based on the Monte-Carlo simulation (MCS) method, such as Geant4 and Geant4-DNA, were extended by user friendly interfaces such as TOPAS and TOPAS-nBio. This shifts their applicability from the realm of dedicated specialists to a broader range of scientists. In the present review we aim to give an overview over MCS based approaches to understand radiation interaction on a broad scale, ranging from cancerous tissue, cells and their organelles including the nucleus, mitochondria and membranes, over radiosensitizer such as metallic nanoparticles, and water with additional radical scavenger, down to isolated biomolecules in the form of DNA, RNA, proteins and DNA-protein complexes. Hereby the degradation of biomolecules by direct damage from inelastic scattering processes during the physical stage, and the indirect damage caused by radicals during the chemical stage as well as some parts of the early biological response is covered. Due to their high abundance the action of hydroxyl radicals (•OH) and secondary low energy electrons (LEE) as well as prehydrated electrons are covered in additional detail. Applications in the prediction of DNA damage, DNA repair processes, cell survival and apoptosis, influence of radiosensitizer on the dose distribution within cells and their organelles, the study of linear energy transfer (LET), the relative biological effectiveness (RBE), ion beam cancer therapy, microbeam radiation therapy (MRT), the FLASH effect, and the radiation induced bystander effect are reviewed. KW - DNA KW - Protein KW - G5P KW - OH KW - Au KW - AuNP KW - Radiation KW - SSB KW - DSB KW - Beta decay KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - Particle scattering KW - Penelope model KW - Proteins KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Radiotherapy KW - Simulation KW - TOPAS KW - TOPAS-nbio KW - Base damage KW - Base loss KW - DNA radiation damage KW - Direct damage KW - Dissociative electron attachment (DEA) KW - Dissociative electron transfer (DET) KW - Double-strand break (DSB) KW - ESCA KW - Hydrated DNA KW - Hydrated electron KW - Hydration shell KW - Hydroxyl radical KW - Indirect damage KW - Ionization KW - Ionisation KW - NAP-XPS KW - Near ambient pressure xray photo electron spectroscopy KW - Net-ionization reaction KW - Prehydrated electron KW - Presolvated electron KW - Quasi-direct damage KW - ROS KW - Radical KW - Reactive oxygen species KW - Single-strand break (SSB) KW - XPS KW - Xray KW - Xray photo electron spectrocopy KW - Cosolute KW - Ectoin KW - Ectoine KW - GVP KW - Gene five protein KW - Hydroxyectoine KW - Ionizing radiation damage KW - OH radical scavenger KW - Monte-Carlo simulations KW - Nanodosimetry KW - Osmolyte KW - Particle scattering simulations KW - Protein unfolding KW - Radical Scavenge KW - Radical scavenger KW - Single-stranded DNA-binding proteins KW - SAXS KW - Bio-SAXS KW - X-ray scattering KW - ssDNA KW - dsDNA KW - FLASH effect KW - Bystander effect KW - Ion beam therapy KW - Bragg peak KW - LET KW - MCNP KW - Photons KW - Electrons KW - Carbon ions KW - MRT KW - RNA KW - RBE KW - base loss KW - abasic side KW - DMSO KW - Cells PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573240 DO - https://doi.org/10.1088/2399-6528/accb3f SN - 2399-6528 VL - 7 IS - 4 SP - 042001 PB - Institute of Physics (IOP) Publishing CY - London AN - OPUS4-57324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaytsev, D. A1 - Funk, Alexander T1 - On the crack evolutional in human dentin under uniaxial compression imaged by high resolution tomography N2 - An observation of the fracture process in front of the crack tip inside a dentin sample by means of ex-situ X-ray computed tomography after uniaxial compression at different deformation values was carried out in this work. This ex-situ approach allowed the microstructure and fracturing process of human dentin to be observed during loading. No cracks are observed up to the middle part of the irreversible deformation in the samples at least visible at 0.4μm resolution. First cracks appeared before the mechanical stress reached the compression strength. The growth of the cracks is realized by connecting the main cracks with satellite cracks that lie ahead of the main crack tip and parallel its trajectory. When under the stress load the deformation in the sample exceeds the deformation at the compression strength of dentin, an appearance of micro-cracks in front of the main cracks is observed. The micro-cracks are inclined (~60°) to the trajectory of the main cracks. The further growth of the main cracks is not realized due to the junction with the micro-cracks; we assume that the micro-cracks dissipate the energy of the main crack and suppressed its growth. These micro-cracks serve as additional stress accommodations, therefore the samples do not break apart after the compression test, as it is usually observed under bending and tension tests. KW - Dentin KW - Crack evolution KW - Compression strength KW - Mechanical properties KW - Microstructure KW - Ex-situ X-ray computed tomography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594810 DO - https://doi.org/10.18149/MPM.5152023_5 SN - 1605-8119 VL - 51 IS - 5 SP - 38 EP - 51 PB - Advanced Study Center CY - St. Petersburg AN - OPUS4-59481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - Birkholz, Henk A1 - Jung, Matthias A1 - Waitelonis, Jörg A1 - Mädler, Lutz A1 - Sack, Harald T1 - PMD Core Ontology: Achieving semantic interoperability in materials science N2 - Knowledge representation in the Materials Science and Engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant (consistent) and variant (context-specific) knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this paper, an approach how to maintain a comprehensive MSE-centric terminology composing a mid-level ontology–the Platform MaterialDigital Core Ontology (PMDco)–via MSE community-based curation procedures is presented. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics. Additionally, it demonstrates how the PMDco lowers development and integration thresholds. Moreover, the research highlights how to fuel it with real-world data sources ranging from manually conducted experiments and simulations with continuously automated industrial applications. KW - Ontology KW - Materials science and engineering KW - Knowledge representation KW - Reproducibility KW - Semantic interoperability KW - Semantic data integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592948 DO - https://doi.org/10.1016/j.matdes.2023.112603 SN - 0264-1275 VL - 237 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-59294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, Dario J. A1 - Ribeiro, Artur L. A1 - Ramos, Helena G. T1 - Adhesive Porosity Analysis of Composite Adhesive Joints Using Ultrasonic Guided Waves N2 - Adhesively bonded composite joints can develop voids and porosity during fabrication, leading to stress concentration and a reduced load-carrying capacity. Hence, adhesive porosity analysis during the fabrication is crucial to ensure the required quality and reliability. Ultrasonic-guided wave (UGW)-based techniques without advanced signal processing often provide low-resolution imaging and can be ineffective for detecting small-size defects. This article proposes a damage imaging process for adhesive porosity analysis of bonded composite plates using UGWs measured by scanning laser Doppler vibrometer (LDV). To implement this approach, a piezoelectric transducer is mounted on the composite joint specimen to generate UGWs, which are measured over a densely sampled area. The signals obtained from the scan are processed using the proposed signal processing in different domains. Through the utilization of filter banks in frequency and wavenumber domains, along with the root-mean-square calculation of filtered signals, damage images of the adhesive region are obtained. It has been observed that different filters provide information related to different void sizes. Combining all the images reconstructed by filters, a final image is obtained which contains damages of various sizes. The images obtained by the proposed method are verified by radiography results and the porosity analysis is presented. The results indicate that the proposed methodology can detect the pores with the smallest detectable pore area of 2.41 mm^2, corresponding to a radius of 0.88 mm, with an overall tendency to overestimate the pore size by an average of 11%. KW - Adhesives KW - Damage imaging KW - Nondestructive testing (NDT) KW - Porosity analysis KW - Signal processing KW - Ultrasonic guided waves (UGWs) PY - 2024 DO - https://doi.org/10.1109/TUFFC.2024.3371671 VL - 71 IS - 4 SP - 485 EP - 495 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-59970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Mohring, Wencke A1 - Wolf, Marcus T1 - The insignificant improvement of corrosion and corrosion fatigue behavior in geothermal environment applying Boehmit coatings on high alloyed steels N2 - The efficacy of alumina-sol based coatings in a water-free atmosphere at high temperatures suggests a potential solution for enhancing the corrosion resistance of high-alloyed steels in Carbon Capture and Storage (CCS) environments. In this study, coupons of X20Cr13, designed for use as injection pipes with 13% Chromium and 0.20% Carbon (1.4021, AISI 420), were sol-gel coated with water and ethanol-based alumina. These coated coupons were then exposed to CO2-saturated saline aquifer water, simulating conditions in the Northern German Basin, for 1000 h at ambient pressure and 60 °C. Corrosion fatigue experiments were also conducted using specimens of X5CrNiMoCuNb16-4 (1.4542, AISI 630), a suitable candidate for geothermal applications, to assess the impact of the ethanol-based coating on the number of cycles to failure at different stress amplitudes. Unfortunately, the coating exhibited early spallation, resulting in corrosion kinetics and corrosion fatigue data identical to those of uncoated specimens. Consequently, the initially promising Boehmit coating is deemed unsuitable for CCS applications and further research therefore not advisable. KW - Alumina coating KW - High alloyed steel KW - Pitting KW - Surface corrosion KW - CO2 KW - Pipeline KW - Corrosion KW - CCS KW - CO2-storage PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623786 DO - https://doi.org/10.3390/app14041575 SN - 2076-3417 VL - 14 IS - 4 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-62378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Glaser, D. A1 - Rokebrand, P. A1 - Cornish, L. A. A1 - Woydt, M. A1 - Gradt, Thomas A1 - Janse van Vuuren, A. A1 - Polese, C. ED - von Leipzig, K. ED - Sacks, N. ED - McClelland, M. T1 - Laser shock peening: A NbC based cermet enhancement alternative for improved GCI interrupted face-milling N2 - Attempts were made to improve the properties and machining performance of NbC based cermet cutting inserts for face milling of grey cast iron (GCI) (BS 1452/GG35) by spark plasma sintering (SPS), use of sub-stoichiometric NbC (NbC₀ˏ₈₈), Cr₃C₂ and Mo₂C additives and laser shock peening (LSP). The microstructure, hardness, fracture toughness and Young’s modulus of WC–Co, NbC₀ˏ₈₈-Co and NbC₀ˏ₈₈-Ni cermet-based inserts were investigated for machining performance. Additions of Mo₂C and manufacture by SPS significantly refined the NbC₀ˏ₈₈-Ni/Co cermet’s carbide grain size from ~5.0 μm to <0.9 μm, which increased the hardness (by ~4GPa) and wear resistance. Laser shock peening (LSP) improved the fracture toughness of all the inserts, from 10% (in the SPS WC based in cermets) to ~100% (in the LPS NbC based cermets). Uncoated cutting inserts were manufactured from the sintered cermets in an SNMA (double sided square insert without a chipformer on the cutting edge) shape (12.7 × 12.7 × 4.3 mm³, 1.6 mm nose radius). The inserts were used for interrupted face-milling of GCI at cutting speeds (ν˛) ranging from 100 m/minute (400 rpm)–500 m/minute (2000 rpm) and depths of cut (ɑₚ) of 0.2–1.0 mm. The insert wear was measured after every pass and analyzed by annular dark field scanning transmission electron microscopy (ADF-STEM). Cutting temperatures were measured with a high-speed thermal camera and forces were measured using a Kistler dynamometer. During machining at ν˛ = 200 m/minute and ɑₚ = 1.0 mm, WC–Co inserts had the lowest flank wear rate (FWR), although LSP significantly improved the tool life of the NbC₀ˏ₈₈-Ni inserts, significantly reducing the FWR from 148.63 μm/minute to 99.79 μm/minute (by ~33%) and the average resultant force from 1257 ± 15 N to 535 ± 15 N. During machining at ν˛ = 500 m/minute and ɑₚ = 0.2 mm, LSP significantly lowered the FWRs of the NbC₀ˏ₈₈ inserts, giving better tool life than all the WC based inserts. Generally, LSP improved the NbC₀ˏ₈₈ inserts’ tool life, reducing the flank wear rate by up to 33% during roughing and 63% during finishing. T2 - 8th International Conference on Competitive Manufacturing (COMA ’22) CY - Stellenbosch, South Africa DA - 09.03.2022 KW - Niobium carbide KW - Laser shock peening KW - Face milling KW - Tool wear PY - 2023 SN - 978-3-031-15602-1 SN - 978-3-031-15601-4 SN - 978-3-031-15604-5 DO - https://doi.org/10.1007/978-3-031-15602-1_62 SN - 2194-0525 SN - 2194-0533 N1 - Serientitel: Lecture notes in production engineering – Series title: Lecture notes in production engineering SP - 871 EP - 889 PB - Springer CY - Cham AN - OPUS4-62689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Miriam E. A1 - Hilbig, Harald A1 - Stelzner, Ludwig A1 - Machner, Alisa T1 - Effect of the chemical composition of synthetic alkali-silica gels on their structure, swelling behavior and water uptake N2 - For alkali-silica reaction (ASR) gels, the relationship between swelling expansion, structure and chemical composition, particularly the effect of aluminum, remains unknown. This study investigates the structure, swelling expansion and associated water uptake of synthetic ASR gels with various Al/Si (0–0.1) and Ca/Si (0.1–0.4) ratios. The results show that aluminum incorporated into the gel structure reduces the overall swelling expansion and the leaching of silicate species during the swelling test. Moreover, they revealed that water in the Al-ASR gels is more tightly bound, reducing the overall water uptake compared to the Al-free ASR gels. Additionally, there is a linear correlation between the maximal swelling results and the ASR gel composition. However, no direct correlation emerged between the amount of water uptake and the free swelling of the ASR gels, which indicates that other factors, like the type of water bonding and pore size of the gels, are decisive for the swelling mechanism. KW - Concrete KW - Alkali-silica reaction (ASR) KW - Durability KW - 1H NMR relaxometry KW - 29Si NMR KW - 27Al NMR KW - FTIR KW - Al-ASR gel KW - Swelling test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624268 DO - https://doi.org/10.1016/j.cemconres.2024.107596 VL - 184 SP - 1 EP - 18 PB - Elsevier B.V. AN - OPUS4-62426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Gardei, André A1 - Fontana, P. A1 - Meng, Birgit T1 - Thermal and hydrothermal treatment of UHPC: influence of the process parameters on the phase composition of ultra-high performance concrete N2 - Several studies show that thermal and hydrothermal treatment can further improve the excellent properties of UHPC in terms of mechanical strength and durability. While for the thermal treatment the increase in strength is attributed to an intensified pozzolanic and hydraulic reaction, for the hydrothermal treatment previous studies accredited it mostly to the formation of tobermorite. In the presented study thermal and hydrothermal treatment of UHPC samples was systematically varied and the phase formation analysed related to the strength development of a reference sample cured for 28 days in water. For the thermal treatment the results show that the strength increase depends on the protection against desiccation and can be ascribed to an improved pozzolanic reaction of the siliceous fillers. To achieve a significant enhancement of strength, a pre-storage time of few days and a long dwell time at elevated temperature/pressure are required. For the hydrothermal treatment already heating the specimens up to 185 °C in saturated steam followed by an immediate cooling leads to a substantial increase in compressive strength. Pre-storage time did not affect the result as far as a minimum of several hours is guaranteed. The improved performance is due to an increase in the pozzolanic and hydraulic reaction. Surprisingly, tobermorite was only found within a very thin layer at the surface of the sample, but not in the bulk. Sulphate and aluminium stemming from the decomposition of the ettringite are bound in the newly formed phases hydroxylellestadite and hydrogarnet. KW - UHPC KW - Thermal treatment KW - Hydrothermal treatment KW - Compressive strength KW - Phase development KW - Durability KW - Tobermorite KW - Hydroxylellestadite KW - Hydrogarnet PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523402 DO - https://doi.org/10.1617/s11527-021-01633-w SN - 1871-6873 SN - 1359-5997 VL - 54 IS - 1 SP - Article 44 PB - Springer Nature AN - OPUS4-52340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph T1 - Durability Assessment of Structural Sealant Glazing Systems applying a Performance Test Method N2 - During the service life of a Structural Sealant Glazing (SSG) facade, its silicone bond is exposed to climatic, chemical, and mechanical loads. While current durability assessment methods schedule separate test programmes for accelerated weathering and fatigue, the presented test applies mechanical loading and weather cycling simultaneously to simulate 50 years of use. Specifically designed medium-scale system specimens resemble a common SSG-bond. Displacement-controlled sinusoidal load cycles in two load directions subject these specimens to tensile, compression and shear loads. Weathering comprises temperature and humidity cycles, UV-radiation, and application of water and detergent. During testing, the forces transmitted by the system specimens are continuously measured for performance assessment. The resulting system response reveals mechanical performance characteristics like elastic moduli and dissipated energies which decrease during exposure, indicating stress relaxation and degradation. Two common structural sealants were tested. After testing, sections of the system specimens were subjected to tensile and shear tests for mechanical characterisation. Strengths and moduli are notably reduced by combined loading compared to those of reference and weathered specimens. Hardness and visual inspections of the bond correlate with the performance and bond characteristics. The approach introduced in this article provides a basis for life cycle assessment of SSG-systems. KW - Structural sealant glazing KW - Cyclic weathering KW - Mechanical loading KW - Artificial ageing KW - Durability assessment PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519172 DO - https://doi.org/10.1080/00218464.2020.1840985 VL - 98 IS - 5 SP - 464 EP - 487 PB - Taylor & Francis Group AN - OPUS4-51917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Simkin, Roman T1 - Identifying the initial corrosion fatigue failure based on dropping electrochemical potential N2 - The corrosion fatigue of duplex stainless-steel X2CrNiMoN22-5-3 can be determined by purely alternating axial cyclic load to failure using hour-glass shaped specimens. The experimental setup comprises a corrosion chamber allowing for the circulation of an aquifer electrolyte heated to 369 K simulating a carbon capture and storage as well as geothermal power plant environment. During engineering of a carbon storage site or geothermal power plant, it may be crucial to determine the failure onset of a component beforehand. Therefore, an algorithm with 93.3% reliability was established based on splitting the measured potential values into ten time series with a capacity of ten values. The failure of corrosion fatigue specimens in a geothermal environment correlates to the drop of the curves of the electrochemical potential which is measured simultaneously within the corrosion chamber. Crack initiation was, therefore, successfully derived from the electrochemical potential. KW - Corrosion fatigue KW - Surface corrosion KW - CO2 KW - Crack initiation KW - Geothermal energy production PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629310 DO - https://doi.org/10.3390/app15010403 SN - 2076-3417 VL - 15 IS - 1 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-62931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haapalehto, Matias A1 - Pinomaa, Tatu A1 - Wang, Lei A1 - Laukkanen, Anssi T1 - An atomistic simulation study of rapid solidification kinetics and crystal defects in dilute Al–Cu alloys N2 - Rapid solidification kinetics of dilute Al–Cu alloys is simulated using a quantum mechanics based bondorder potential (BOP), in free solidification conditions, to determine kinetic and thermodynamic properties of solidification, as well as point defects and chemical ordering of the solidified structures. We measure the anisotropic kinetic coefficient, anisotropic solid–liquid interface energy, as well as solute trapping kinetics in terms of partition coefficient versus velocity and solute drag coefficient. Furthermore, solid–liquid interface free energy and its anisotropy are measured in equilibrium simulations, showing reasonably good agreement with previous studies. We also verified the self-consistency of the MD simulations, by comparing the interfacial temperature vs. velocity to that predicted by the continuous growth model. These solid–liquid interface properties are important for quantitative parametrization of larger scale solidification modeling techniques such as phase field models. We also investigated the point defect content, local chemical ordering, and local crystalline structures in the rapidly solidified samples. We found clustering of solute with vacancies, whereas copper atoms repelled each other in these dilute alloy simulations. In addition to vacancies, a large number of interstitials were found. In solidification velocities approaching the complete solute trapping regime, we found that the vacancies and interstitials formed in conjunction, i.e. as Frenkel pairs. Finally, in addition to FCC, we detected BCC and HCP phases, where the latter two were accompanied by an increase in local copper content. Understanding the formation of point defects and their relationship to chemical ordering is an important step towards controlling the formation of pre-precipitates and precipitates, which are an important strengthening mechanism for aluminum–copper alloys. KW - Rapid solidification KW - Aluminum–copper KW - MD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628722 DO - https://doi.org/10.1016/j.commatsci.2022.111356 SN - 0927-0256 VL - 209 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-62872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kumar, Sumit A1 - Swaminathan, Srinivasan A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Ding, Wenjin A1 - Bonk, Alexander A1 - Bauer, Thomas T1 - Understanding the effect of oxide ions on Solar Salt chemistry and corrosion mechanism of 316L stainless steel at 600 °C N2 - Solar Salt (60 wt% NaNO3, 40 wt% KNO3), used in Concentrated Solar Power (CSP) Thermal Energy Storage (TES) technology, can decompose into various products at elevated temperatures, with oxide ions being one of the known corrosive byproducts. The study mimics Solar Salt aging by intentionally adding sodium peroxide (Na2O2) and sodium oxide (Na2O) at concentrations of 0.005–0.33 wt% to investigate their role in the corrosion of austenitic stainless steel at 600 °C in typical operating conditions. Salt chemistry (nitrite, nitrate, oxide ions, and metal cations) was analyzed every 24 h, and steel corrosion after 168 h was assessed by weight change, corrosion rate, phase analysis, and cross-sectional morphology. Results reveal that at or above 0.135 wt% added Na2O2/Na2O leads to a quasi-steady-state equilibrium of oxide ions in the salt. Interestingly, at these concentrations, the presence of steel further decreases oxide ion concentration. Furthermore, above 0.135 wt%, the corrosion rate increases significantly, along with increased spallation, porosity and disintegration of the corrosion layer, forming a non-protective layer. This study highlights the critical role of oxide ions in the corrosion process. KW - Solar Salt KW - High temperature corrosion KW - Thermal Energy Storage KW - Alkali oxides KW - Austenitic stainless steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628463 DO - https://doi.org/10.1016/j.corsci.2025.112849 SN - 1879-0496 VL - 249 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira, P. F. M. A1 - Torresi, R. A1 - Emmerling, Franziska A1 - Carmago, P. T1 - Challenges and opportunities in the bottom-up mechanochemical synthesis of noble metal nanoparticles N2 - Mechanochemistry is a promising alternative to solution-based protocols across the chemical sciences, enabling different types of chemistries in solvent-free and environmentally benign conditions. The use of mechanical energy to promote physical and chemical transformations has reached a high level of refinement, allowing for the design of sophisticated molecules and nanostructured materials. Among them, the synthesis of noble metal nanoparticles deserves special attention due to their catalytic applications. In this review, we discuss the recent progress on the development of mechanochemical strategies for the controlled synthesis of noble metal nanostructures. We start by covering the fundamentals of different preparation routes, namely top-down and bottom-up approaches. Next, we focus on the key examples of the mechanochemical synthesis of non-supported and supported metal nanoparticles as well as hybrid nanomaterials containing noble metals. In these examples, in addition to the principles and synthesis mechanisms, their performances in catalysis are discussed. Finally, a perspective of the field is given, where we discuss the opportunities for future work and the challenges of mechanochemical synthesis to produce well-defined noble metal nanoparticles. KW - Mechanochemistry KW - Nanoparticles PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512080 DO - https://doi.org/10.1039/D0TA05183G VL - 8 IS - 32 SP - 16114 AN - OPUS4-51208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hille, Falk A1 - Sowietzki, D. A1 - Makris, R. T1 - Luminescence-based early detection of fatigue cracks N2 - Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance. KW - Coating KW - Fatigue KW - Crack damage detection KW - Luminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510517 DO - https://doi.org/10.1016/j.matpr.2020.02.338 SN - 2214-7853 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-51051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, M. A1 - Kranzmann, Axel T1 - Corrosion and Corrosion Fatigue of Steels in Downhole CCS Environment—A Summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60°C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO2-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO3 and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60°C , brine: Stuttgart Aquifer and NGB, flowing CO2: 30 L/h, +/- applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Carbon capture and storage KW - Steel KW - High alloyed steel KW - Corrosion KW - Corrosion fatigue KW - CCS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523948 DO - https://doi.org/10.3390/pr9040594 VL - 9 IS - 4 SP - 594 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Khandarkhaeva, S. A1 - Bykov, M. A1 - Fedotenko, T. A1 - Hanfland, M. A1 - Sukhikh, A. A1 - Gromilov, S. A1 - Dubrovinsky, L. T1 - Face-centered cubic refractory alloys prepared from single-source precursors N2 - Three binary fcc-structured alloys (fcc–Ir0.50Pt0.50, fcc Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50) were 14 prepared from [Ir(NH3)5Cl][PtCl6], [Ir(NH3)5Cl][PtBr6], [Rh(NH3)5Cl]2[PtCl6]Cl2 and 15 [Rh(NH3)5Cl][PdCl4]·H2O, respectively, as single-source precursors. All alloys were prepared by 16 thermal decomposition in gaseous hydrogen flow below 800 °C. Fcc–Ir0.50Pt0.50 and fcc–Rh0.50Pd0.50 17 correspond to miscibility gaps on binary metallic phase diagrams and can be considered as 18 metastable alloys. Detailed comparison of [Ir(NH3)5Cl][PtCl6] and [Ir(NH3)5Cl][PtBr6] crystal 19 structures suggests that two isoformular salts are not isostructural. In [Ir(NH3)5Cl][PtBr6], specific 20 Br…Br interactions are responsible for crystal structure arrangement. Room temperature 21 compressibility of fcc–Ir0.50Pt0.50, fcc–Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50 has been investigated up to 50 GPa 22 in diamond anvil cells. All investigated fcc-structured binary alloys are stable under compression. 23 Atomic volumes and bulk moduli show good agreement with ideal solutions model. For fcc–24 Ir0.50Pt0.50, V0/Z = 14.597(6) Å3·atom-1, B0 = 321(6) GPa, B0' = 6(1); for fcc–Rh0.66Pt0.33, V0/Z = 14.211(3) 25 Å3·atom-1, B0 =259(1) GPa, B0' = 6.66(9); for fcc–Rh0.50Pd0.50, V0/Z = 14.18(2) Å3·atom-1, B0 =223(4) GPa, 26 B0' = 5.0(3). KW - High-pressure KW - Refractory alloys KW - Platinum group metals KW - Single-source precursors PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508176 DO - https://doi.org/10.3390/ma13061418 VL - 13 IS - 6 SP - 1418 PB - MDPI CY - Basel AN - OPUS4-50817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Sukhikh, A. A1 - Kraus, Werner A1 - Gromilov, S. T1 - Synthesis and Crystal Chemistry of Octahedral Rhodium(III) Chloroamines N2 - Rhodium(III) octahedral complexes with amine and chloride ligands are the most common starting compounds for preparing catalytically active rhodium(I) and rhodium(III) species. Despite intensive study during the last 100 years, synthesis and crystal structures of rhodium(III) complexes were described only briefly. Some [RhClx(NH3)6-x] compounds are still unknown. In this study, available information about synthetic protocols and the crystal structures of possible [RhClx(NH3)6−x] octahedral species are summarized and critically analyzed. Unknown crystal structuresof(NH4)2[Rh(NH3)Cl5],trans–[Rh(NH3)4Cl2]Cl·H2O,andcis–[Rh(NH3)4Cl2]Clarereported based on high quality single crystal X-ray diffraction data. The crystal structure of [Rh(NH3)5Cl]Cl2 was redetermined. All available crystal structures with octahedral complexes [RhClx(NH3)6-x] were analyzed in terms of their packings and pseudo-translational sublattices. Pseudo-translation lattices suggest face-centered cubic and hexagonal closed-packed sub-cells, where Rh atoms occupy nearly ideal lattices. KW - Pseudo-translationalsublattices KW - Rhodiumcomplexes KW - Ligandsubstitution KW - Crystalstructure PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508194 DO - https://doi.org/10.3390/molecules25040768 VL - 25 IS - 4 SP - 768 PB - MDPI CY - Basel AN - OPUS4-50819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Domonov, D. A1 - Pechenyuk, S. A1 - Belyevskii, A. T1 - Formation of Nanostructured Carbon from [Ni(NH3)6]3[Fe(CN)6]2 N2 - The products of thermal decomposition in an argon atmosphere of [Ni(NH3)6]3[Fe(CN)6]2 as a precursor has been studied. Decomposition products were studied up to 800◦C. Above 600◦C, all coordination bonds in the residues are broken with a formation of Ni3Fe, Fe, and free carbon with a small admixture of nitrogen. Elementary carbon can be easily separated from metals by treatment with a water solution of hydrochloric acid. Only carbon is responsible for the specific surface of the composite products. The released carbon has a high degree of graphitization and begins to oxidize in air above 500°C and is completely oxidized above 700°C. KW - Carbon materials KW - Double complex compound KW - Thermal decomposition PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508188 DO - https://doi.org/10.3390/nano10020389 VL - 10 IS - 2 SP - 389 PB - MDPI CY - Basel AN - OPUS4-50818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Schulz, Wencke A1 - Schneider, M. A1 - Karafiludis, Stephanos A1 - Laplanche, G. T1 - High-Temperature Oxidation in Dry and Humid Atmospheres of the Equiatomic CrMnFeCoNi and CrCoNi High- and Medium-Entropy Alloys N2 - Surface degradation phenomena of two model equiatomic alloys from the CrMnFeCoNi alloy system were investigated in 2% O2 and 10% H2O (pO2 = 0.02 and 10−7 atm, respectively) at 800 °C for times up to 96 h. The crystallographic structures, morphologies, and chemical compositions of the corrosion layers developing on CrMnFeCoNi and CrCoNi were comparatively analyzed by mass gain analysis, X-ray diffraction, and scanning electron microscopy combined with energy-dispersive X-ray spectroscopy and electron backscatter diffraction. The oxidation resistance of CrMnFeCoNi is relatively poor due to the fast growth of porous Mnoxide(s). CrCoNi forms an external chromia layer that is dense and continuous in a dry 2% O2 atmosphere. This layer buckles and spalls off after exposure to 10% H2O atmosphere. Beneath the chromia layer, a Cr-depleted zone forms in the CrCoNi alloy in both environments. As the oxide scale spalls off in the H2O-containing atmosphere, a secondary chromia layer was observed and correspondingly enlarges the Cr-depleted zone. In contrast, as the chromia layer remains without significant spallation when CrCoNi is exposed to a dry oxidizing atmosphere, the region depleted in Cr is narrower. KW - High temperature oxidation KW - High entropy alloys KW - Medium entropy alloys KW - CrMnFeCoNi KW - CrCoNi KW - Mn-oxides PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517859 DO - https://doi.org/10.1007/s11085-020-10014-7 SN - 0030-770X VL - 95 IS - 1-2 SP - 105 EP - 133 PB - Springer AN - OPUS4-51785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541891 DO - https://doi.org/10.3390/ma15010341 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scacco, F. A1 - Zerbst, Uwe A1 - Meneghetti, G. A1 - Madia, Mauro T1 - Comparison between PSM and IBESS approaches for the fatigue life estimation of weldments N2 - In the framework of the fatigue assessment of welded components, several methods are available in design standards such as the nominal stress, hot-spot stress, notch stress and linear elastic fracture mechanics approaches. The present paper aims at comparing two advanced local approaches for the fatigue strength assessment of different welded joints made of steel. The first one is IBESS which is based on short crack fracture mechanics. The second one is the PSM which instead involves the strain energy density approach. Both methods will be briefly presented, and the fatigue life prediction results discussed. The results obtained for the joint geometries considered in this work show advantages and drawbacks of the approaches, which are thoroughly analysed as well. KW - Fatigue KW - Welded joints KW - FAT class KW - IBESS KW - Peak stress method (PSM) KW - Finite element (FE) PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545139 DO - https://doi.org/10.1007/s40194-022-01284-7 SP - 1 EP - 23 PB - Springer AN - OPUS4-54513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönherr, J. A. A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Geilen, M. B. A1 - Klein, M. A1 - Oechsner, M. T1 - Robust determination of fatigue crack propagation thresholds from crack growth data N2 - The robust determination of the threshold against fatigue crack propagation DKth is of paramount importance in fracture mechanics based fatigue assessment procedures. The standards ASTM E647 and ISO 12108 introduce operational definitions of DKth based on the crack propagation rate da/dN and suggest linear fits of logarithmic DK– da/dN test data to calculate DKth. Since these fits typically suffer from a poor representation of the actual curvature of the crack propagation curve, a method for evaluating DKth using a nonlinear function is proposed. It is shown that the proposed method reduces the artificial conservativeness induced by the evaluation method as well as the susceptibility to scatter in test data and the influence of test data density. KW - Fatigue crack propagation threshold KW - ISO 12108 KW - ASTM E647 KW - Data evaluation methods KW - Experimental determination PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552153 DO - https://doi.org/10.3390/ma15144737 SN - 1996-1944 VL - 15 IS - 14 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-55215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - von Werder, Julia A1 - Manninger, Tanja A1 - Maier, Bärbel A1 - Fladt, Matthias A1 - Simon, Sebastian A1 - Gardei, Andre A1 - Höhnel, Desirée A1 - Pirskawetz, Stephan A1 - Meng, Birgit T1 - A multiscale and multimethod approach to assess and mitigate concrete damage due to alkali-silica reaction N2 - Alkali-silica reaction (ASR) is a chemical reaction within concrete which can lead over time to cracking and spalling. Due to the complexity of the problem, it still causes damage to concrete constructions worldwide. The publication aims to illustrate the interdisciplinary research of the German Federal Institute for Materials Research and Testing (BAM) within the last 20 years, considering all aspects of ASR topics from the macro to the micro level. First, methods for characterization and assessment of ASR risks and reaction products used at BAM are explained and classified in the international context. Subsequently the added value of the research approach by combining different, preferably nondestructive, methods across all scales is explained using specific examples from a variety of research projects. Aspects covered range from the development of new test-setups to assess aggregate reactivity, to analysis of microstructure and reaction products using microscopical, spectroscopical and X-ray methods, to the development of a testing methodology for existing concrete pavements including in-depth analysis of the visual damage indicator and the de-icing salt input using innovative testing techniques. Finally, research regarding a novel avoidance strategy that makes use of internal hydrophobization of the concrete mix is presented. KW - Mitigation strategies KW - Concrete KW - Damage analysis KW - Alkali silica reaction KW - Road pavement KW - Accelerated testing KW - Non-destructive testing KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:101:1-2022052515100075090235 DO - https://doi.org/10.1002/adem.202101346 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 36 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Field exposure study under sheltered and open exposure conditions at different test sites in Germany: First‐year corrosion rate and atmospheric corrosivity N2 - The corrosivity of atmospheres in Europe has changed significantly in recent decades. For the Federal Republic of Germany, no current values for the corrosion rate based on 1‐year atmospheric exposure of standard specimens can be found in the scientific literature after 2000. This paper presents results from a field exposure study in the Berlin metropolitan area and Helgoland in 2016. Based on standard specimens, values for the corrosion rate and the corresponding atmospheric corrosivity category are determined for open exposure and indirect weathering in a ventilated enclosure as sheltering after 1 year of exposure. The results prove that determined corrosivity categories are material‐specific. Sheltered exposure is a typical atmospheric situation for many building components. It allows statements on the effect of the concentration of airborne substances on the corrosivity beyond the normative requirements. KW - Atmospheric corrosion KW - Corrosivity category KW - ISO 9223 KW - Mass loss KW - Atmosphärische Korrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565099 DO - https://doi.org/10.1002/maco.202213582 SN - 0947-5117 (print) SN - 1521-4176 (online) SP - 1 EP - 15 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Runze A1 - Sur, Debashish A1 - Li, Kangming A1 - Witt, Julia A1 - Black, Robert A1 - Whittingham, Alexander A1 - Scully, John R. A1 - Hattrick-Simpers, Jason T1 - Bayesian assessment of commonly used equivalent circuit models for corrosion analysis in electrochemical impedance spectroscopy N2 - Electrochemical Impedance Spectroscopy (EIS) is a crucial technique for assessing corrosion of metallic materials. The analysis of EIS hinges on the selection of an appropriate equivalent circuit model (ECM) that accurately characterizes the system under study. In this work, we systematically examined the applicability of three commonly used ECMs across several typical material degradation scenarios. By applying Bayesian Inference to simulated corrosion EIS data, we assessed the suitability of these ECMs under different corrosion conditions and identified regions where the EIS data lacks sufficient information to statistically substantiate the ECM structure. Additionally, we posit that the traditional approach to EIS analysis, which often requires measurements to very low frequencies, might not be always necessary to correctly model the appropriate ECM. Our study assesses the impact of omitting data from low to medium-frequency ranges on inference results and reveals that a significant portion of low-frequency measurements can be excluded without substantially compromising the accuracy of extracting system parameters. Further, we propose simple checks to the posterior distributions of the ECM components and posterior predictions, which can be used to quantitatively evaluate the suitability of a particular ECM and the minimum frequency required to be measured. This framework points to a pathway for expediting EIS acquisition by intelligently reducing low-frequency data collection and permitting on-the-fly EIS measurements. KW - Electrochemical Impedance Spectroscopy (EIS) KW - MAPz@BAM KW - Bayesian Inference KW - Corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623392 DO - https://doi.org/10.1038/s41529-024-00537-8 VL - 8 SP - 120 PB - Springer Materials AN - OPUS4-62339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fornacon-Wood, C. A1 - Stühler, M. R. A1 - Gallizioli, C. A1 - Manjunatha, B. R. A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Plajer, A. J. T1 - Precise construction of weather-sensitive poly(ester-alt-thioesters) from phthalic thioanhydride and oxetane N2 - We report the selective ring opening copolymerisation (ROCOP) of oxetane and phthalic thioanhydride by a heterobimetallic Cr(III)K catalyst precisely yielding semi-crystalline alternating poly(esteralt- thioesters) which show improved degradability due to the thioester links in the polymer backbone. KW - Sulfur containing polymers KW - Durability KW - Weathering KW - Synthesis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590762 DO - https://doi.org/10.1039/d3cc03315e SN - 1364-548X VL - 59 IS - 76 SP - 11353 EP - 11356 PB - RSC AN - OPUS4-59076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vecchiato, L. A1 - Madia, Mauro A1 - Meneghetti, G. T1 - Extension of the peak stress method to estimate the fatigue limit of welded joints by means of the cyclic R-curve method N2 - A new simplified and effective method has been formalised to estimate the Constant Amplitude Fatigue Limit (CAFL) of stress-relieved steel welded joints subjected to uniaxial push–pull loading and failing from the weld toe. Starting from the sharp V-notch assumption of the NSIF approach and the cyclic R-curve of the material in the heat affected zone, the proposed method identifies the CAFL as threshold level of the local stress field at the V-notched weld toe in the uncracked configuration. Such threshold stress field assures the crack arrest at the V-notched weld toe, according to the cyclic R-curve analysis. The method has been validated against experimental results and proved effective for a straightforward assessment of the CAFL of welded joints, as the stable crack propagation analysis of classical fracture mechanics approaches can be avoided. KW - Cyclic R-curve KW - Welded joint KW - Fatigue limit KW - Peak stress method KW - Finite element analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581059 DO - https://doi.org/10.1016/j.tafmec.2023.104039 SN - 0167-8442 VL - 127 SP - 1 EP - 19 PB - Elsevier AN - OPUS4-58105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krauklis, A. E. A1 - Starovka, O. A1 - Gibhardt, D. A1 - Aouissi, H. A. A1 - Burlakovs, J. A1 - Sabalina, A. A1 - Fiedler, Bodo A1 - Kalinka, Gerhard T1 - Reversible and irreversible effects on the epoxy GFRP fiber-matrix interphase due to hydrothermal aging N2 - Epoxy R-Glass Fiber-Reinforced Polymer (GFRP) composite plates were hydrothermally aged at 60 ◦C for 23, 75, and 133 days. The water content reached 0.97 wt%, 1.45 wt% and 1.63 wt%, respectively. The studied GFRP matrix was inert to hydrolysis or chain scission, allowing for investigation of irreversible changes in the fiber-matrix interphase due to hydrothermal aging upon re-drying. During each period, a subset of the specimens was removed from the water bath and dried in a chamber. The weight loss upon drying was explained with epoxy leaching (impurities), sizing-rich interphase hydrolysis, glass fiber surface hydrolysis, accumulated degradation products escaping, and water changing state from bound to free. The influence of hydrothermal aging on the fiber-matrix interfacial properties was investigated. Lower interfacial strength of hydrothermally aged (wet) samples was attributed to plasticization of the epoxy, plasticization and degradation of the sizing-rich interphase (including formation of hydrolytic flaws), and hydrolytic degradation of the glass fiber surface. The kinetics of epoxy-compatible epoxysilane W2020 sizing-rich interphase hydrolysis provided an estimate of ca. 1.49%, 4.80%, and 8.49% of the total composite interphase degraded after 23, 75, and 133 days, respectively. At these conditions, the interface lost 39%, 48%, and 51% of its strength. Upon re-drying the specimens, a significant part of the interfacial strength was regained. Furthermore, an upward trend was observed, being 13%, 10% and 3% strength, respectively; thus, indicating a possibility of partial recovery of properties. KW - GFRP KW - Hydrothermal Ageging KW - Interphase KW - Water Diffusion KW - Desorption KW - Interfacial Strength PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581554 DO - https://doi.org/10.1016/j.jcomc.2023.100395 SN - 2666-6820 VL - 12 SP - 1 EP - 9 PB - Elsevier B.V. CY - Amsterdam, Niederlande AN - OPUS4-58155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, Michael A1 - Kruse, Julius A1 - Conrad, Fabian A1 - Schlums, Hartmut A1 - Kontermann, Christian A1 - Zerbst, Uwe T1 - On the use of representative specimens for the structural integrity assessment of safety-relevant rotating components N2 - Safety-relevant components, for which a failure in service could have catastrophic consequences, are usually designed for extremely low probability of failure and they are subjected to stringent part qualification procedures according to guidelines set by regulatory agencies. Manufacturers are often forced to perform tests on full scale or scaled components to ensure the structural integrity under defined loading conditions, which usually implies a huge experimental and financial effort. Therefore, companies try to develop new strategies such as digital twins, which allow to massively reduce costs, without compromising safety. This work presents a new quasi-static testing and assessment concept, the main idea of which is to replace, or at least reduce, the experimental testing on components by testing specimens representative of the component. Fracture mechanics specimens have been designed iteratively by numerical simulations to match the stress state at the crack-tip of the maximum permissible defect defined by regulatory agencies for the component. Potentially, the major benefit of the proposed approach is that the tests can be performed on conventional laboratory testing machines. The effectiveness of the methodology is demonstrated in case of the structural integrity assessment of a Ni-base superalloy aero-engine turbine disk at overspeed conditions. KW - Structural integrity KW - Turbine disk KW - Burst KW - Fracture mechanics KW - Representative specimens KW - Quasi-static testing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624208 DO - https://doi.org/10.1016/j.engfracmech.2024.110710 SN - 0013-7944 VL - 314 SP - 1 EP - 23 PB - Elsevier Ltd. AN - OPUS4-62420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Milks, A. A1 - Lehmann, J. A1 - Leder, D. A1 - Sietz, M. A1 - Koddenberg, T. A1 - Böhner, U. A1 - Wachtendorf, Volker A1 - Terberger, T. T1 - A double-pointed wooden throwing stick from Schöningen, Germany: Results and new insights from a multianalytical study N2 - The site of Schöningen (Germany), dated to ca. 300,000 years ago, yielded the earliest large-scale record of humanly-made wooden tools. These include wooden spears and shorter double-pointed sticks, discovered in association with herbivores that were hunted and butchered along a lakeshore. Wooden tools have not been systematically analysed to the same standard as other Palaeolithic technologies, such as lithic or bone tools. Our multianalytical study includes micro-CT scanning, 3-dimensional microscopy, and Fourier transform infrared spectroscopy, supporting a systematic technological and taphonomic analysis, thus setting a new standard for wooden tool analysis. In illustrating the biography of one of Schöningen’s double-pointed sticks, we demonstrate new human behaviours for this time period, including sophisticated woodworking techniques. The hominins selected a spruce branch which they then debarked and shaped into an aerodynamic and ergonomic tool. They likely seasoned the wood to avoid cracking and warping. After a long period of use, it was probably lost while hunting, and was then rapidly buried in mud. Taphonomic alterations include damage from trampling, fungal attack, root damage and compression. Through our detailed analysis we show that Middle Pleistocene humans had a rich awareness of raw material properties, and possessed sophisticated woodworking skills. Alongside new detailed morphometrics of the object, an ethnographic review supports a primary function as a throwing stick for hunting, indicating potential hunting strategies and social contexts including for communal hunts involving children. The Schöningen throwing sticks may have been used to strategically disadvantage larger ungulates, potentially from distances of up to 30 metres. They also demonstrate that the hominins were technologically capable of capturing smaller fast prey and avian fauna, a behaviour evidenced at contemporaneous Middle Pleistocene archaeological sites. KW - FTIR KW - Stone Age KW - Middle Pleistocene KW - Throwing-stick KW - Wood KW - Micro-CT scanning KW - 3-dimensional microscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580012 DO - https://doi.org/10.1371/journal.pone.0287719 SN - 1932-6203 VL - 18 IS - 7 SP - 1 EP - 32 PB - PLOS CY - San Francisco, California, US AN - OPUS4-58001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrade, C. A1 - Saucedo, L. A1 - Rebolledo, N. A1 - Cabeza, S. A1 - Meinel, Dietmar T1 - X-Ray computed tomography and traditional analysis of a capillary absorption test in cement pastes N2 - Water absorption testing has the attraction of being simple, relatively quick and use water as a fluid which is the key substance in the possible concrete deterioration. However, in spite of the advantages its application has remained empirical, except for the testing of resistance to frost, through the identification of the critical degree of saturation. Rilem TC-116 studied this test, among others, for the characterization of concrete resistance against transport through the concrete pore network. Results indicated a low discriminating ability of the absorbency for qualifying concrete resistance and then, it seemed necessary to try to move forward by making the link between the absorption testing and the concrete pore microstructure. In the present work, thanks to the X-Ray computed tomography, it is described the evolution of the water front in three paste-specimen with different w/c ratios (different pore radius distributions). The observations allowed us to deduce that all the pores start to fill simultaneously, but the bigger ones fill quicker and rise less. The saturation degree is measured along the height of the sample, showing that each pore size has a different rate which becomes constant after the first hour. Washburn’s equation was applied to the progressive advance of the water front, resulting in a pore radius much smaller than the one expected. KW - Capillary absorption KW - Pore size distribution KW - X-ray CT KW - Gravimetry PY - 2020 DO - https://doi.org/10.1016/j.cemconcomp.2020.103634 VL - 113 SP - 103634 PB - Elsevier Ltd. CY - London AN - OPUS4-51487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brockmann, N. A1 - Sicken, A. A1 - Krüger, Jörg T1 - Effects of laser cleaning on the condition of different silk model samples using varying wavelengths and pulse durations N2 - The cleaning of aged silk fibers poses a common challenge in the conservation of textiles, since traditional cleaning techniques often yield unsatisfactory results or even harm objects. In this regard, cleaning objects with laser radiation is a promising addition to the range of available methods. Due to it being contactless, even brittle and touch-sensitive objects with disfiguring or harmful soiling could potentially be cleaned and therefore made accessible for research and presentation. Examples of treatment have sometimes shown spectacular results. Still there is some skepticism concerning the safety of this treatment for textile materials, which has been strengthened through previous 532 nm wavelength nanosecond laser cleaning studies on silk fibers. Taking these published results into account, the range of examined laser parameters has been extended in this study, from 532 nm nanosecond laser to 1064 nm nanosecond and even 800 nm femtosecond laser, reevaluating the effect of this treatment on the fibers. The physicochemical processes taking place on the silk fibers when cleaning with lasers are complex and still not fully understood. The aim of this project was therefore to bring more clarification about potential effects of those processes on the condition of silk samples treated with a set of different parameters for wavelength, pulse duration, energy density and number of pulses per spot. It also looks at the influence of the presence of soiling on the results. The analysis of potential effects was then carried out using statistical methods and advanced analytics. Scanning electron microscopy, Fourier-transform infrared spectroscopy and colorimetry technology provided the required insights to better assess the effects. Results show that laser cleaning of silk fibers, like most other conventional cleaning techniques, is not completely without risk, but knowing what the possible effects are helps making decisions on whether the benefits of the technique used justify these risks. KW - Laser cleaning KW - Cultural heritage KW - Conservation KW - Silk PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594601 DO - https://doi.org/10.1186/s40494-024-01152-1 SN - 2050-7445 VL - 12 IS - 1 SP - 1 EP - 15 PB - Springer AN - OPUS4-59460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Was, G.S. A1 - Bahn, C.-B. A1 - Busby, J. A1 - Cui, B. A1 - Farkas, D. A1 - Gussev, M. A1 - Rigen He, M. A1 - Hesterberg, J. A1 - Jiao, Z. A1 - Johnson, D. A1 - Kuang, W. A1 - McMurtrey, M. A1 - Robertson, I. A1 - Sinjlawi, A. A1 - Song, M. A1 - Stephenson, K. A1 - Sun, K. A1 - Swaminathan, Srinivasan A1 - Wang, M. A1 - West, E. T1 - How irradiation promotes intergranular stress corrosion crack initiation N2 - Irradiation assisted stress corrosion cracking (IASCC) is a form of intergranular stress corrosion cracking that occurs in irradiated austenitic alloys. It requires an irradiated microstructure along with high temperature water and stress. The process is ubiquitous in that it occurs in a wide range of austenitic alloys and water chemistries, but only when the alloy is irradiated. Despite evidence of this degradation mode that dates back to the 1960s, the mechanism by which it occurs has remained elusive. Here, using high resolution electron backscattering detection to analyze local stress-strain states, high resolution transmission electron microscopy to identify grain boundary phases at crack tips, and decoupling the roles of stress and grain boundary oxidation, we are able to unfold the complexities of the phenomenon to reveal the mechanism by which IASCC occurs. The significance of the findings impacts the mechanical integrity of core components of both current and advanced nuclear reactor designs worldwide. KW - Irradiation KW - Stress corrosion cracking KW - Grain boundaries KW - Oxidation KW - Austenitic alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595748 DO - https://doi.org/10.1016/j.pmatsci.2024.101255 SN - 0079-6425 VL - 143 SP - 1 EP - 15 PB - Elsevier AN - OPUS4-59574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nawaz, Q. A1 - Blaeß, Carsten A1 - Mueller, Ralf A1 - Boccaccini, A.R. T1 - Processing and cytocompatibility of Cu-doped and undoped fluoride-containing bioactive glasses N2 - Sintered or additive-manufactured bioactive glass (BG) scaffolds are highly interesting for bone replacement applications. However, crystallization often limits the high-temperature processability of bioactive glasses (BGs). Thus, the BG composition must combine high bioactivity and processability. In this study, three BGs with nominal molar (%) compositions 54.6SiO2-1.7P2O3-22.1CaO-6.0Na2O-7.9K2O-7.7MgO (13–93), 44.8SiO2-2.5P2O3-36.5CaO-6.6Na2O-6.6K2O-3.0CaF2 (F3) and 44.8SiO2-2.5P2O3-35.5CaO-6.6Na2O-6.6K2O-3.0CaF2-1.0CuO (F3–Cu) were investigated. The dissolution and ion release kinetics were investigated on milled glass powder and crystallized particles (500–600 μm). All glasses showed the precipitation of hydroxyapatite (HAp) crystals after 7 days of immersion in simulated body fluid. No significant differences in ion release from glass and crystalline samples were detected. The influence of surface roughness on cytocompatibility and growth of preosteoblast cells (MC3T3-E1) was investigated on sintered and polished BG pellets. Results showed that sintered BG pellets were cytocompatible, and cells were seen to be well attached and spread on the surface after 5 days of incubation. The results showed an inverse relation of cell viability with the surface roughness of pellets, and cells were seen to attach and spread along the direction of scratches. KW - Bioactive glass KW - Crystallization KW - Solubility KW - Cytocompatibility KW - Surface roughness PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598257 DO - https://doi.org/10.1016/j.oceram.2024.100586 SN - 2666-5395 VL - 18 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-59825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - von Hartrott, Philipp A1 - Waitelonis, Jörg T1 - Semantic integration of diverse data in materials science: Assessing Orowan strengthening N2 - AbstractThis study applies Semantic Web technologies to advance Materials Science and Engineering (MSE) through the integration of diverse datasets. Focusing on a 2000 series age-hardenable aluminum alloy, we correlate mechanical and microstructural properties derived from tensile tests and dark-field transmission electron microscopy across varied aging times. An expandable knowledge graph, constructed using the Tensile Test and Precipitate Geometry Ontologies aligned with the PMD Core Ontology, facilitates this integration. This approach adheres to FAIR principles and enables sophisticated analysis via SPARQL queries, revealing correlations consistent with the Orowan mechanism. The study highlights the potential of semantic data integration in MSE, offering a new approach for data-centric research and enhanced analytical capabilities. KW - Semantic Interoperability KW - Knowledge Graph KW - Orowan Mechanism KW - Aluminum Alloy Aging KW - Ontology KW - Semantic Data Integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599780 DO - https://doi.org/10.1038/s41597-024-03169-4 VL - 11 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-59978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Held, Mathias A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Determination of isotropic elastic constants from dispersion images based on ultrasonic guided waves by using neural networks N2 - This article presents a method to use the dispersive behavior of ultrasonic guided waves and neural networks to determine the isotropic elastic constants of plate-like structures through dispersion images. Therefore, two different architectures are compared: one using convolutions and transfer learning based on the EfficientNetB7 and a Vision Transformer-like approach. To accomplish this, simulated and measured dispersion images are generated, where the first is applied to design, train, and validate and the second to test the neural networks. During the training of the neural networks, distinct data augmentation layers are employed to introduce artifacts appearing in measurement data into the simulated data. The neural networks can extrapolate from simulated to measured data using these layers. The trained neural networks are assessed using dispersion images from seven known material samples. Multiple variations of the measured dispersion images are tested to guarantee the prediction stability. The study demonstrates that neural networks can learn to predict the isotropic elastic constants from measured dispersion images using only simulated dispersion images for training and validation without needing an initial guess or manual feature extraction, independent of the measurement setup. Furthermore, the suitability of the different architectures for generating information from dispersion images in general is discussed. KW - Ultrasonic guided waves KW - Dispersion KW - Elastic constants KW - Neural networks KW - Image processing KW - Vision transformer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607090 DO - https://doi.org/10.1016/j.ultras.2024.107403 SN - 0041-624X VL - 143 SP - 1 EP - 48 PB - Elsevier B.V. AN - OPUS4-60709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulrich, A. S. A1 - Kasatikov, S. A1 - König, T. A1 - Fantin, Andrea A1 - Margraf, J. T. A1 - Galetz, M. C. T1 - Decreased Metal Dusting Resistance of Ni-Cu Alloys by Fe and Mn Additions N2 - Ni-Cu alloys are promising for application at temperatures between 400–900 °C and reducing atmospheres with high C-contents. Typically, under such conditions, metallic materials in contact with the C-rich atmosphere are degraded by a mechanism called metal dusting (MD). Ni-Cu-alloys do not form protective oxide scales, but their resistance is attributed to Cu, which catalytically inhibits the C-deposition on the surface. Adding other alloying elements, such as Mn or Fe, was found to enhance the MD attack of Ni-Cu alloys again. In this study, the effect of the Mn and Fe is divided into two affected areas: the surface and the bulk. The MD attack on binary Ni-Cu alloys, model alloys with Fe and Mn additions, and commercial Monel Alloy 400 is experimentally demonstrated. The surface electronic structure causing the adsorption and dissociation of C-containing molecules is investigated for model alloys. Analytical methods such as scanning electron microscopy combined with energy-dispersive X-ray spectroscopy, electron probe microanalysis combined with wavelength-dispersive X-ray spectroscopy, X-ray diffraction analysis, and near-edge X-ray absorption fine structure measurements were used. The results are correlated to CALPHAD calculations and atomistic simulations combining density functional theory calculations and machine learning. It is found that the Cu content plays a significant role in the surface reaction. The effect of Mn and Fe is mainly attributed to oxide formation. A mechanism explaining the enhanced attack by adding both Fe and Mn is proposed. KW - Metal Dusting KW - XANES PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608226 DO - https://doi.org/10.1007/s11085-024-10263-w SN - 2731-8397 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-60822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elahi, Seyed Ahmad A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Balbin, J.A. A1 - Larossa, N.O. A1 - De Waele, Wim T1 - A numerical study on fatigue strength degradation due to pitting corrosion of S355 structural steel in a marine environment N2 - This study investigates the influence of pitting corrosion on the fatigue strength of S355 steel, commonly used in offshore wind support structures. A short crack microstructural model is employed to estimate the degraded fatigue strength, effectively capturing the physics of the problem with minimal input parameters. Material characterization tests provide the key mechanical properties of S355 steel. A parametric analysis is used to examine the effects of pit shape, size, and aspect ratio. A generic relationship is identified between degraded fatigue strength and pit size for various pit aspect ratios. A sensitivity analysis reveals that the pit aspect ratio significantly influences fatigue strength, with sharper pits leading to greater reductions. The threshold stress intensity factor has a moderate effect, while in-air fatigue strength and grain size have minimal impacts. A case study is performed to evaluate the fatigue strength degradation of S355 steel exposed to the North Sea environment. Findings indicate that the most severe degradation occurs in the initial years of exposure, with the degradation rate declining over time. The results align well with experimental data, offering a robust framework for assessing structural integrity in a marine environment. KW - Fatigue strength KW - Corrosion fatigue KW - Pitting corrosion KW - Short crack KW - Micromechanical model KW - S355 structural steel PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.109669 SN - 1873-1961 VL - 177 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-63062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüders, C. A1 - Kalinka, Gerhard A1 - Li, Wei A1 - Sinapius, M. A1 - Wille, T. T1 - Experimental and numerical multiscale approach to thermally cycled FRP N2 - Due to the different thermal expansion of the constituent materials, cyclic thermal loading of FRP induces alternating stresses in the material at two scales: at the micro scale (level of fibre–matrix-interaction) and at the macro scale (level of the multidirectional laminate). Especially the micro scale effect is not comprehensively investigated yet. Additionally, computational investigations mostly neglect this effect due to the homogenous modelling of the composite material. As this effect is assumed to significantly contribute to the fatigue of FRP at thermal loads, the present paper suggests an experimental and numerical multiscale approach including Experiments at the different involved material scales to separately observe the effects acting at these scales. The approach also includes numerical modelling for each scale to complement the knowledge gained from the Experiments and to create a basis for the consideration of the micro effect even in macroscopic fatigue models treating homogeneous modelled composites. The main focus of the contribution is to bring the overall Approach up for discussion, rather than to present the multiscale modelling details. KW - Fatigue KW - Thermal cycling KW - Fibre reinforced plastic KW - Cryogenic KW - Carbon Fibre KW - Epoxy Resin PY - 2020 DO - https://doi.org/10.1016/j.compstruct.2020.112303 SN - 0263-8223 VL - 244 SP - 112303 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-50844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Burger, M. A1 - Neitzel, F. ED - Zemčík, R. T1 - A four-point bending test apparatus for measurement- and model-based structural analysis N2 - By means of a small-scale truss bridge, the ability of the Measurement- and Model-based Structural Analysis to detect and localise damage was examined in. Although there was no noteworthy difficulty in detecting damage, it turned out that damage localisation responds sensitively to systematic influences, i.e. non-modelled properties of the mechanical model. Therefore, another experiment is being conducted to re-examine the Measurement- and Model-based Structural Analysis. For this purpose, the bending test is carried out as it has been already theoretically respectively numerically discussed in. In this attempt, the systematic influences such as residual stress are kept as low as possible. T2 - 36th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Damage detection KW - Adjustment calculation KW - Finite element method KW - Integrated analysis PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S2214785320326432 DO - https://doi.org/10.1016/j.matpr.2020.04.028 SN - 2214-7853 VL - 32 IS - 2 SP - 156 EP - 161 PB - Elsevier Ltd. AN - OPUS4-51551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gebhardt, M. A1 - Manolakis, I. A1 - Chatterjee, A. A1 - Kalinka, Gerhard A1 - Deubener, J. A1 - Pfnür, H. A1 - Chakraborty, S. A1 - Meiners, D. T1 - Reducing the raw material usage for room temperature infusible and polymerisable thermoplastic CFRPs through reuse of recycled waste matrix material N2 - In this work, a closed loop recycling process is investigated, which allows polymerised bulk thermoplastic matrix (Elium 150) from production waste (also referred to as recyclate) to be reused as additive in composite manufacturing by vacuum assisted resin infusion (VARI) of virgin Elium 150 monomer. It is shown that this process can save up to 7.5 wt% of virgin material usage in each processing cycle. At the same time, the thermal stability and stiffness of the composite increases with the proportion of recyclate introduced. Contemporarily, the shear and bending properties have also been observed to improve. Gel permeation chromatography (GPC) showed that the changes observed are due to an increase in molecular weight with the recyclate content. In particular, a correlation between the molecular weight and the shear properties of the composite was discovered using single fibre push-out tests. KW - Mechanical properties KW - Recycling KW - Carbon fibres KW - Fibre/matrix bond PY - 2021 DO - https://doi.org/10.1016/j.compositesb.2021.108877 SN - 1359-8368 VL - 216 SP - 108877 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-52711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Klunker, Andre T1 - Phase field modeling of Hertzian cone cracks under spherica indentation N2 - A phase field model of brittle fracture has been developed to simulate the Hertzian crack induced by penetration of a rigid sphere to an isotropic linear-elastic half-space. The fracture formation is regarded as a diffusive field variable, which is zero for the intact material and unity if there is a crack. Crack growth is assumed to be driven by a strain invariant. The numerical implementation is performed with the finite element method and an implicit time integration scheme. The mechanical equilibrium and the phase field equations are solved in a staggered manner, sequentially updating the displacement field and the phase field variable. Numerical examples demonstrate the capability of the model to reproduce the nucleation and growth of the Hertzian cone crack. KW - Hertzian cracks KW - Phase field model KW - Contact mechanics PY - 2021 DO - https://doi.org/10.1007/s11223-021-00251-9 VL - 52 IS - 6 SP - 967 EP - 974 AN - OPUS4-52276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bergant, M. A1 - Werner, Tiago A1 - Madia, Mauro A1 - Yawny, A. A1 - Zerbst, Uwe T1 - Short crack propagation analysis and fatigue strength assessment of additively manufactured materials: An application to AISI 316L N2 - This paper presents the application of short crack propagation models based on the cyclic R-curve for assessing the fatigue strength of additively manufactured (AM) materials containing fabrication defects. Chapetti’s and IBESS models were implemented in combination with Murakami’s √area parameter, considering recently published data on laser powder bed fusion processed AISI 316L stainless steels. Estimated S-N curves and Kitagawa-Takahashi diagrams predict fairly well the experimental data, especially the origin of the failure from internal or surface defects. These results provide an indication that the methods based on the cyclic R-curve constitute suitable tools for fatigue behavior assessment of AM materials. KW - AM 316L stainless steel KW - Cyclic R-curve KW - Chapetti’s and IBESS model KW - S-N curve KW - Kitagawa-Takahashi diagram PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106396 VL - 151 PB - Elsevier Ltd. AN - OPUS4-53082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schork, B. A1 - Zerbst, Uwe A1 - Kiyak, Yusuf A1 - Kaffenberger, M. A1 - Madia, Mauro A1 - Oechsner, M. T1 - Effect of the parameters of weld toe geometry on the FAT class as obtained by means of fracture mechanics-based simulations N2 - The fracture mechanics-based IBESS approach is applied to the determination of FAT classes of butt welds with crack Initiation along the weld toe. The aim is an investigation of the effect of the geometrical parameters toe radius, flank angle, reinforcement and secondary notches such as roughness or undercuts. The influence of these parameters is discussed both individually and in combination; however, excluding statistical distributions of them and the material data. The results, when compared with conventional FAT classes for butt welds, are encouraging with respect to a potential contribution of IBESS to the discussion of more advanced quality criteria for welds. To that purpose, demands for further research are proposed. KW - Fracture mechanics KW - Weld toe geometry KW - Fatigue crack initiation KW - FAT class approach PY - 2020 DO - https://doi.org/10.1007/s40194-020-00874-7 IS - 64 SP - 925 EP - 936 PB - Springer AN - OPUS4-53079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, C. A1 - Battig, Alexander A1 - Schartel, Bernhard A1 - Siegel, R. A1 - Senker, J. A1 - von der Forst, I. A1 - Unverzagt, C. A1 - Agarwal, S. A1 - Möglich, A. A1 - Greiner, A. T1 - Investigation of the Thermal Stability of Proteinase K for the Melt Processing of Poly(L‑lactide) N2 - The enzymatic degradation of aliphatic polyesters offers unique opportunities for various use cases in materials science. Although evidently desirable, the implementation of enzymes in technical applications of polyesters is generally challenging due to the thermal lability of enzymes. To prospectively overcome this intrinsic limitation, we here explored the thermal stability of proteinase K at conditions applicable for polymer melt processing, given that this hydrolytic enzyme is well established for its ability to degrade poly(L-lactide) (PLLA). Using assorted spectroscopic methods and enzymatic assays, we investigated the effects of high temperatures on the structure and specific activity of proteinase K. Whereas in solution, irreversible unfolding occurred at temperatures above 75−80 °C, in the dry, bulk state, proteinase K withstood prolonged incubation at elevated temperatures. Unexpectedly little activity loss occurred during incubation at up to 130 °C, and intermediate levels of catalytic activity were preserved at up to 150 °C. The resistance of bulk proteinase K to thermal treatment was slightly enhanced by absorption into polyacrylamide (PAM) particles. Under these conditions, after 5 min at a temperature of 200 °C, which is required for the melt processing of PLLA, proteinase K was not completely denatured but retained around 2% enzymatic activity. Our findings reveal that the thermal processing of proteinase K in the dry state is principally feasible, but equally, they also identify needs and prospects for improvement. The experimental pipeline we establish for proteinase K analysis stands to benefit efforts directed to this end. More broadly, our work sheds light on enzymatically degradable polymers and the thermal processing of enzymes, which are of increasing economical and societal relevance. KW - Enzymatic degradation KW - Poly(L‑lactide) KW - Polyesters KW - biodegradation PY - 2022 DO - https://doi.org/10.1021/acs.biomac.2c01008 SN - 1525-7797 SN - 1526-4602 VL - 23 IS - 11 SP - 4841 EP - 4850 PB - ACS Publications AN - OPUS4-56292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -