TY - THES A1 - Schilling, Markus T1 - Environmental Stress Cracking (ESC) and Slow Crack Growth (SCG) of PE-HD induced by external fluids N2 - High-density polyethylene (PE-HD) is widely used as a packaging material. Typical applications are pipes and containers for storage and transport of dangerous goods. For these applications, the understanding of the craze-crack damage mechanisms slow crack growth (SCG) and environmental stress cracking (ESC) is of importance. Since these mechanisms are considered to be the major causes of failure, their understanding is essential for inspection and release of those materials. A well-established test method for the assessment of these damage mechanisms is the full-notch creep test (FNCT). It is used in this study for a detailed investigation of crack propagation phenomena in PE-HD container materials under the influence of different fluids such as air, water and aqueous detergent solutions (Arkopal N 100) as well as biodiesel and diesel. Based on the results of the FNCT, a classification scheme of different fluids is proposed, which allows for an assignment of the respective damage mechanisms. Hereby, it is differentiated between (i) inert, (ii) purely surface-active and (iii) additionally sorptive, bulk-active fluids with respect to SCG. If the test fluid changes the intrinsic properties (at the surface or in the bulk), the damage mechanism is addressed to ESC behavior. In FNCT investigations, stress, temperature and specimen geometry were varied systematically. In addition to the time to failure as common measure for the resistance of a PE-HD type against crack propagation, specimen elongation was considered in detail. Several imaging techniques were applied for fracture surface analysis of specimens tested in FNCT to gain novel information on SCG and ESC behavior. From height profiles obtained by laser scanning microscopy (LSM) and information on surface structures from scanning electron microscopy (SEM), indicators for the differentiation of the crack propagation mechanisms could be derived. Based on the LSM data, an algorithm for the distinction between ductile shear deformation and brittle crack growth as dominating failure mechanism was developed. Imaging techniques were also used for determination of crack propagation rates, which were related to time-resolved FNCT elongation data. From the time-resolved determination of crack lengths of partly damaged FNCT specimens, an increasing length of craze zone with a progressively propagating crack was revealed for the first time. This relation of crack and craze zones was specified by fracture mechanical considerations. N2 - Polyethylen hoher Dichte (PE-HD) wird als Werkstoff für Rohre und Behälter für den Transport und zur Lagerung von Gefahrgütern verwendet. Für die Beurteilung und technische Freigabe dieser Materialien ist das Verständnis der beiden Schädigungsmechanismen „langsames Risswachstum“ (engl.: „slow crack growth“, SCG) und „umgebungsbedingter Spannungsriss“ (engl.: „environmental stress cracking“, ESC) essentiell. Eine etablierte Prüfmethode zur Bewertung dieser Schädigungsmechanismen ist der Full-Notch Creep Test (FNCT), der in dieser Arbeit zur systematischen Untersuchung des Risswachstums in PE-HD Behältermaterialien unter Einwirkung von Luft, Wasser und wässrigen Netzmittellösungen (Arkopal N 100) sowie Biodiesel und Diesel verwendet wird. Aus den Ergebnissen des FNCT wird ein Klassifikationsschema für Fluide vorgeschlagen, welches ebenfalls eine Zuordnung zu den Schädigungsmechanismen erlaubt. Hierbei wird in (i) inerte, (ii) rein oberflächen-aktive und (iii) zusätzliche sorptive, volumen-aktive Fluide hinsichtlich des langsamen Risswachstums (SCG) unterschieden. Wenn ein Fluid lokal die intrinsischen Materialeigenschaften des Polymers verändert, wird der Schädigungsmechanismus dem umgebungsbedingten Spannungsriss (ESC) zugeordnet. Bei den FNCT-Untersuchungen wurden die mechanische Spannung, die Temperatur und die Prüfkörpergeometrie systematisch variiert. Zusätzlich zur Standzeit wurde die Prüfkörperdehnung zeitabhängig erfasst. Aus einer erweiterten Bruchflächenanalyse konnten neuartige Informationen über SCG und ESC erhalten werden. Hierzu wurden verschiedene Bildgebungsverfahren verwendet. Insbesondere wurden mit Laserscanningmikroskopie (LSM) Höhenprofile und mit Rasterelektronenmikroskopie (REM) Oberflächeninformationen zur Charakterisierung der Rissfortschrittsmechanismen erhalten. Auf Basis der LSM wurde unter Zuhilfenahme von Höhenprofildaten ein Algorithmus zur Unterscheidung zwischen duktiler Scherverformung und sprödem Risswachstum als dominierende Schädigungsmechanismen entwickelt. Die aus den bildgebenden Verfahren ermittelten Rissfortschrittsraten konnten mit den Daten der während des FNCT erfassten Dehnung der Prüfkörper in Beziehung gesetzt werden. Weiterhin wurde mithilfe von zeitaufgelösten Risslängendaten erstmals eine direkte Korrelation der Risslänge zu vorgeschädigten, fibrillierten Bereichen (Crazes) im PE-HD Prüfkörper während des FNCT nachgewiesen. Demnach vergrößert sich die Craze-Länge linear mit zunehmender Risslänge. Dieser Zusammenhang zwischen Riss- und Craze-Längen wurde auf mathematisch, bruchmechanischer Grundlage bestätigt. KW - High-density polyethylene (PE-HD) KW - Full-Notch Creep Test (FNCT) KW - Slow crack growth (SCG) KW - Environmental Stress Cracking (ESC) KW - Biodiesel KW - Diesel KW - Crack propagation analysis KW - Fracture Surface Analysis KW - Test Improvement KW - Imaging PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:tuda-tuprints-115443 DO - https://doi.org/10.25534/tuprints-00011544 SP - 1 EP - 212 CY - Darmstadt AN - OPUS4-50941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rolle, Annette A1 - Komann, Steffen A1 - Wille, Frank ED - Baraldi, P. ED - Di Maio, F. ED - Zio, E. T1 - Ageing aspect in the safety evaluation of special form radioactive material N2 - In accordance with the IAEA transport regulations Special Form Radioactive Material (SFRM) is either an indispersible solid radioactive material or a sealed capsule containing radioactive material. The design of special form radioactive material has to resist a severe transport accident without undue loss or dispersal of radioactive material. The safety assessment for design approval shall include besides the required test program (impact, percussion, bending and heat test) also the evaluation of the management system for design, manufacture, testing, documentation, use, maintenance and inspection. The specified quality assurance measures have to assure, that every specimen of the approved design is produced in the same verified quality and every specimen must be able to survive the severe mechanical and thermal tests at any time of its working life. Due to the long-term use of SFRM the consideration of ageing is an important aspect in the approval procedure by BAM, the competent authority for SFRM approval in Germany. Different fields of application imply a wide range of environmental conditions, from clean room atmosphere to highly aggressive industrial conditions. So, besides of radioactive content, corrosion is a main factor for possible design degradation. This paper will describe major influencing factors to be taken into account to assess the ageing behavior of a SFRM design and will emphasize that there is a need for a regulatory specification of a SFRM-working life as basis for the aging evaluations. T2 - 30th European Safety and Reliability Conference and 15th Probabilistic Safety Assessment and Management Conference (ESREL2020 PSAM15) CY - Online meeting DA - 01.11.2020 KW - Special form radioactive material KW - Transport KW - Ageing KW - Material KW - Safety assessment KW - Management system PY - 2020 UR - https://www.rpsonline.com.sg/proceedings/esrel2020/html/3659.xml SN - 987-981-14-8593-0 SP - Paper 3659,1 EP - 5 PB - Research Publishing CY - Singapore AN - OPUS4-50969 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vollert, F. A1 - Thomas, Maximilian A1 - Kromm, Arne A1 - Gibmeier, J. T1 - Solidification Cracking Assessment of LTT Filler Materials by Means of Varestraint Testing and μCT N2 - Investigations of the weldability of metals often deal with hot cracking, as one of the most dreaded imperfections during weld fabrication. The hot cracking investigations presented in this paper were carried out as part of a study on the development of low transformation temperature (LTT) weld filler materials. These alloys allow to mitigate tensile residual stresses that usually arise during welding using conventional weld filler materials. By this means, higher fatigue strength and higher lifetimes of the weld can be achieved. However, LTT weld filler materials are for example, high-alloyed Cr/Ni steels that are susceptible to the formation of hot cracks. To assess hot cracking, we applied the standardized modified varestraint transvarestraint hot cracking test (MVT), which is well appropriate to evaluate different base or filler materials with regard to their hot cracking susceptibility. In order to consider the complete material volume for the assessment of hot cracking, we additionally applied microfocus X-ray computer tomography (μCT). It is shown that by a suitable selection of welding and MVT parameter the analysis of the complete 3D hot crack network can provide additional information with regard to the hot cracking model following Prokhorov. It is now possible to determine easy accessible substitute values (e.g., maximum crack depth) for the extent of the Brittleness Temperature Range (BTR) and the minimum critical strain Pmin. KW - LTT weld filler materials KW - μCT-analysis KW - Hot cracking KW - Varestraint test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509126 DO - https://doi.org/10.3390/ma13122726 VL - 13 IS - 12 SP - 2726 PB - MDPI AN - OPUS4-50912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 49, Heft 4 & Band 50, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 4/2019 & 1/2020 KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508230 SN - 0340-7551 VL - 49 & 50 IS - 4/2019 & 1/2020 SP - 1 EP - 298 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schirdewahn, S. A1 - Spranger, Felix A1 - Hilgenberg, Kai A1 - Merklein, M. T1 - Localized dispersing of TiB2 and TiN particles via pulsed laser radiation for improving the tribological performance of hot stamping tools N2 - The aim of this study is to increase the tribological performance of hot stamping tools by using a laser implantation process. This technique allows the fabrication of separated, elevated and dome-shaped microfeatures on the tool surface in consequence of a localized dispersing of ceramic particles via pulsed laser radiation. Hence, the topography and material properties of the tool are modified, which influences the tribological interactions at the blank-die interface. However, an appropriate selection of ceramic particles is an essential prerequisite, in order to obtain tailored and highly wear resistant surface features. In this regard, different titanium-based hard particles (TiB2 and TiN) were laser-implanted on hot working tool specimens and subsequently tested by means of a modified pin-on-disk test regarding to their wear and friction behavior. KW - Surface modification KW - Tribology KW - Laser implantation KW - Hot working tool steel KW - Hot stamping PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514171 DO - https://doi.org/10.1016/j.procir.2020.09.069 VL - 94 SP - 901 EP - 904 PB - Elsevier B.V. AN - OPUS4-51417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Gardei, André A1 - Hoppe, Johannes A1 - Meng, Birgit ED - Littmann, K. T1 - Funktionalisierung von Fasern für zementgebundene Materialien - ausgewählte Prüfmethoden N2 - Die geringe Zugfestigkeit von zementgebundenen Materialien kann durch die Zugabe von Fasern maßgeblich verbessert werden. Ziel eines gemeinsamen Verbundprojekts mit einem Industriepartner war die Erhöhung der Leistungsfähigkeit von kurzen Polymer- und Carbonfasern durch eine Verbesserung des Verbundes zwischen Faseroberfläche und Zementsteinmatrix. Von der IONYS AG wurde dazu eine spezielle Funktionalisierung entwickelt, die über eine Hydrophilisierung der Faseroberfläche eine chemische Anbindung an die Zementsteinmatrix gewährleistet. Aufgabe der BAM war es, die Effizienz der neuen Beschichtung bezüglich der Erhöhung der Nachrissbiegezugfestigkeit und der Reduzierung der Schwindrissbildung während der Erhärtungsphase zu quantifizieren. Die Ergebnisse zeigen, dass die Funktionalisierung die Neigung zur Schwindrissbildung für die Carbonfasern und in noch stärkerem Maße für die Polymerfasern reduziert. Eine Erhöhung der Nachrissbiegezugfestigkeit konnte dagegen nur für die deutlich steiferen Carbonfasern nachgewiesen werden. T2 - 10. Kolloquium Industrieböden CY - Esslingen, Germany DA - 03.03.2020 KW - Fibres KW - Cementitious materials KW - Shrinkage KW - Strain hardening PY - 2020 SN - 978-3-8169-3505-6 SP - 173 EP - 178 PB - expert Verlag GmbH CY - Tübingen AN - OPUS4-51915 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yu, C.-H. A1 - Peng, R. L. A1 - Luzin, V. A1 - Sprengel, Maximilian A1 - Calmunger, M. A1 - Lundgren, J.-E. A1 - Brodin, H. A1 - Kromm, Arne A1 - Moverare, J. T1 - Thin-wall effects and anisotropic deformation mechanisms of an additively manufactured Ni-based superalloy N2 - Laser powder bed fusion (LPBF) of Ni-based superalloys shows great potential for high temperature applications, for example, as a burner repair application for gas turbines where the thin-walled structure is important. It motivates this work to investigate the evolution of microstructure and the anisotropic mechanical behavior when plate-like specimens are built with a thickness from 4 mm down to 1 mm. By performing texture analysis using neutron diffraction, a clear transition in fiber texture from <011> to <001> is indicated when the specimen becomes thinner. The residual stress shows no thickness dependence, and at the subsurface the residual stress reaches the same level as the yield strength. Due to the rough as-built surface, a roughness compensation method for mechanical properties of thin-walled structures is outlined and demonstrated. Tensile tests from room temperature up to 700 ◦C have been carried out. Anisotropic mechanical behavior is found at all temperatures, which is strongly related to the anisotropic texture evolution. Stronger texture evolution and grain rotations are discovered when the tensile loading is applied along the building direction. The mechanical behavior has been compared to a wrought material, where the high dislocation density and the subgrain structure of the LPBF material result in a higher yield strength. Combining the statistical texture analysis by neutron diffraction with mechanical testing, EBSD grain orientation mapping and the investigation of dislocation structures using transmission electron microscopy, this work illustrates the significance of texture for the thin-wall effect and anisotropic mechanical behavior of LPBF materials. KW - Hastelloy X KW - Hot tensile test KW - Crystallographic texture KW - Roughness KW - Residual stress KW - Dislocation density PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518759 DO - https://doi.org/10.1016/j.addma.2020.101672 VL - 36 SP - 101672 PB - Elsevier B.V. AN - OPUS4-51875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Focused ion beam techniques beyond the ordinary - Methodological developments within ADVENT N2 - This poster presents the focused ion beam preparation methodologies developed within the framework of the EU funded EURAMET project ADVENT (Advanced Energy-Saving Technology). It summarises the key breakthroughs achieved for various in situ investigation techniques, e.g. in situ experiments at the Synchrotron facility BESSY II (IR-SNOM and XRS), TEM and SMM instrumentation. The created experimental devices from diverse thin-film semiconductor materials paved the way to dynamic structural studies bearing the potential to determine nanoscale correlations between strain and electric fields and, moreover, for the fundamental development of new in situ capabilities. N2 - Dieses Poster zeigt die FIB Präparationstechniquen, die im Rahmen des EU-finanzierten EURAMET-Projekts ADVENT (Advanced Energy Saving Technology) entwickelt wurden. Es fasst die wichtigsten Errungenschaften zusammen, die für verschiedene in situ Untersuchungstechniken erzielt wurden, z.B. situ-Experimente in dem Synchrotronring BESSY II (IR-SNOM und XRS), in situ TEM Experimente und für die SMM Technik. Die experimentellen Probenstrukturen, die aus verschiedenen Dünnschicht-Halbleitermaterialien erzeugt wurden, ebneten den Weg für dynamische Strukturstudien, die das Potenzial haben, nanoskalige Korrelationen zwischen Dehnung und elektrischen Feldern zu bestimmen und darüber hinaus neue in situ Messmethoden zu entwickeln. T2 - Final Meeting CY - Online Meeting DA - 30.06.2020 KW - FIB KW - Sample preparation KW - In situ KW - TEM KW - AFM PY - 2020 AN - OPUS4-51606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Fontana, P. A1 - Hoppe, Johannes A1 - Bilgin, S. A1 - Meng, Birgit ED - Serrat, C. ED - Casas, J. R. ED - Gibert, V. T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 SN - 978-84-121101-8-0 SP - 1289 EP - 1297 PB - International Center for Numerical Methods in Engineering (CIMNE) CY - Spain AN - OPUS4-51967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts-und Mitteilungsblatt, Band 51, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2021 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527760 SN - 0340-7551 VL - 51 IS - 1 SP - 1 EP - 70 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52776 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kauss, Norman A1 - Heyn, A. A1 - Michael, O. A1 - Schymura, M. A1 - Rosemann, P. T1 - Application limits and sensitisation behaviour of the manganese- and nitrogen-alloyed austenitic stainless steel P2000 (X13CrMnMoN18-14-3) N2 - Nickel‐free high‐nitrogen‐alloyed stainless steels like the P2000 (X13CrMnMoN18‐14‐3) were developed to enhance the strength and corrosion resistance of austenitic stainless steels like 304 and 316 while keeping the typical high ductility. The mechanical and corrosive properties of P2000 were investigated and compared with 304 and 316 to highlight the application opportunities of this new alloy. The microstructure of the solution‐annealed condition was characterised by electron backscatter diffraction and the mechanical properties were studied by uniaxial tensile tests, Charpy impact tests and hardness measurements. The passivation behaviour was analysed using the electrochemical potentiodynamic reactivation, whereas the pitting corrosion resistance was compared by pitting potentials and pitting temperatures. However, secondary thermal influences or suboptimal heat treatment can impair the corrosion resistance due to the precipitation of secondary phases and the resulting sensitisation. Thermodynamic calculations and artificial ageing treatment in the range of 500–900°C for up to 100 h were used to determine critical time–temperature parameters for sensitisation. The microstructure of the various aged states was evaluated by scanning electron microscopy and compared with the degrading corrosion resistance characterised by the KorroPad method. KW - Austenitic stainless steel KW - Electrochemical methods KW - High‐nitrogen steel KW - Mechanical properties KW - Corrosion resistance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527925 DO - https://doi.org/10.1002/maco.202112450 VL - 71 IS - 10 SP - 1656 EP - 1667 PB - Wiley-VCH GmbH AN - OPUS4-52792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Stephan-Scherb, Christiane ED - Schorr, S. ED - Weidenthaler, C. T1 - Crystallographic challenges in corrosion research N2 - High-temperature corrosion is a widespread problem in various industries. As soon as a hot and reactive gas (CO2, O2, H2O, SO2, NOx, etc.) is in contact with a solid, physico-chemical processes at the surface and interfaces lead to material degradation. The processes are dynamic and controlled by thermodynamic and kinetic boundary conditions. Whether a reaction product is protective or not depends on various factors, such as chemical composition of the solid and the reactive media, surface treatment as well as diffusion and transport paths of cations and anions. Resulting chemical and structural inhomogeneities with the corrosion layers are characterized by off stoichiometry within cationic and anionic sub lattices. The competitive processes can be studied by various techniques of applied crystallography. This chapter gives an overview on the challenges of chemical-structural Analysis of reaction products by crystallographic methods such as X-ray diffraction and X-ray near-edge structure spectroscopy and scanning electron microscopy electron backscatter diffraction (SEM-EBSD) for corrosion science. KW - High-temperature corrosion KW - Oxidation KW - Diffraction KW - Spectroscopy KW - Oxides PY - 2021 DO - https://doi.org/10.1515/9783110674910-009 SP - 291 PB - De Gruyter ET - 1 AN - OPUS4-52903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - Product testing and performance N2 - Geosynthetic materials are applied in measures for coastal protection. Weathering or any damage of constructions, as shown by a field study in Kaliningrad Oblast (Russia), could lead to the littering of the beach or the sea (marine littering) and the discharge of possibly harmful additives into the marine environment. The ageing behavior of a widely used geotextile made of polypropylene was studied by artificial accelerated ageing in water-filled autoclaves at temperatures of 30 to 80° C and pressures of 10 to 50 bar. Tensile strength tests were used to evaluate the progress of ageing, concluding that temperature rather than pressure was the main factor influencing the ageing of geotextiles. Using a modified Arrhenius equation, it was possible to calculate the half-life for the loss of 50% of the strain, which corresponds to approximately 330 years. T2 - EuroGeo-7, Session Geosynthetics, Sustainability and Current Industry Challenges CY - Warschau, Poland DA - 04.09.2022 KW - Geosynthetics KW - Ageing KW - Autoclave tests PY - 2022 AN - OPUS4-55671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des Konzeptes und der Ziele des Arbeitskreises „Atmosphärische Korrosion“ N2 - Der Vortrag wurde im Rahmen der konstituierenden Sitzung des Arbeitskreises "Atmosphärische Korrosion" der GfKORR - Gesellschaft für Korrosionsschutz e.V. gehalten. Er stellt die zur Diskussion stehenden Fragestellungen und Herausforderungen im Bereich der atmosphärischen Korrosion zusammen, denen sich der neue Arbeitskreis widmen wird. T2 - Konstituierende Sitzung des GfKORR-Arbeitskreises „Atmosphärische Korrosion“ CY - Frankfurt a. M., Germany DA - 19.09.2022 KW - Atmosphärische Korrosion KW - Korrosion KW - Korrosionsschutz PY - 2022 AN - OPUS4-55772 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Zinkbeizen nach alter ISO 8407 N2 - Der Vortrag beschäftigt sich mit der Problemstellung der Entfernung von Korrosionsprodukten auf Zinkoberflächen zur Bewertung des Masseverlustes. Er diskutiert die Diskrepanzen zwischen der alten Version der ISO 8407 und der aktuellen Version. T2 - Sitzung des DIN-Gemeinschaftsarbeitskreises NA 062 01 77 01 GAK CY - Online Meeting DA - 22.09.2022 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - ISO 8407 KW - Korrosion PY - 2022 AN - OPUS4-55807 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und echt schnell - Der KorroPad Test N2 - In diesem dritten Teil wird die KorroPad Prüfmethode vorgestellt und erläutert. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung KW - Schnelltest PY - 2022 AN - OPUS4-55858 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Marc Benjamin T1 - Accessing radiation damage to biomolecules on the nanoscale by particle-scattering simulations N2 - Radiation damage to DNA plays a central role in radiation therapy to cure cancer. The physico-chemical and biological processes involved encompass huge time and spatial scales. To obtain a comprehensive understanding on the nano and the macro scale is a very challenging tasks for experimental techniques alone. Therefore particle-scattering simulations are often applied to complement measurements and aide their interpretation, to help in the planning of experiments, to predict their outcome and to test damage models. In the last years, powerful multipurpose particle-scattering framework based on the Monte-Carlo simulation (MCS) method, such as Geant4 and Geant4-DNA, were extended by user friendly interfaces such as TOPAS and TOPAS-nBio. This shifts their applicability from the realm of dedicated specialists to a broader range of scientists. In the present review we aim to give an overview over MCS based approaches to understand radiation interaction on a broad scale, ranging from cancerous tissue, cells and their organelles including the nucleus, mitochondria and membranes, over radiosensitizer such as metallic nanoparticles, and water with additional radical scavenger, down to isolated biomolecules in the form of DNA, RNA, proteins and DNA-protein complexes. Hereby the degradation of biomolecules by direct damage from inelastic scattering processes during the physical stage, and the indirect damage caused by radicals during the chemical stage as well as some parts of the early biological response is covered. Due to their high abundance the action of hydroxyl radicals (•OH) and secondary low energy electrons (LEE) as well as prehydrated electrons are covered in additional detail. Applications in the prediction of DNA damage, DNA repair processes, cell survival and apoptosis, influence of radiosensitizer on the dose distribution within cells and their organelles, the study of linear energy transfer (LET), the relative biological effectiveness (RBE), ion beam cancer therapy, microbeam radiation therapy (MRT), the FLASH effect, and the radiation induced bystander effect are reviewed. KW - DNA KW - Protein KW - G5P KW - OH KW - Au KW - AuNP KW - Radiation KW - SSB KW - DSB KW - Beta decay KW - Brachytherapy KW - Cancer treatment KW - Clustered nanoparticles KW - DNA damage KW - Dosimetry KW - Energy deposit KW - Geant4 KW - Geant4-DNA KW - Gold Nanoparticles KW - Livermore model KW - Low energy electrons KW - MCS KW - Microdosimetry KW - Monte-Carlo simulation KW - NP KW - OH radical KW - Particle scattering KW - Penelope model KW - Proteins KW - Radiation damage KW - Radiation therapy KW - Radiationtherapy KW - Radioactive decay KW - Radiolysis KW - Radiotherapy KW - Simulation KW - TOPAS KW - TOPAS-nbio KW - Base damage KW - Base loss KW - DNA radiation damage KW - Direct damage KW - Dissociative electron attachment (DEA) KW - Dissociative electron transfer (DET) KW - Double-strand break (DSB) KW - ESCA KW - Hydrated DNA KW - Hydrated electron KW - Hydration shell KW - Hydroxyl radical KW - Indirect damage KW - Ionization KW - Ionisation KW - NAP-XPS KW - Near ambient pressure xray photo electron spectroscopy KW - Net-ionization reaction KW - Prehydrated electron KW - Presolvated electron KW - Quasi-direct damage KW - ROS KW - Radical KW - Reactive oxygen species KW - Single-strand break (SSB) KW - XPS KW - Xray KW - Xray photo electron spectrocopy KW - Cosolute KW - Ectoin KW - Ectoine KW - GVP KW - Gene five protein KW - Hydroxyectoine KW - Ionizing radiation damage KW - OH radical scavenger KW - Monte-Carlo simulations KW - Nanodosimetry KW - Osmolyte KW - Particle scattering simulations KW - Protein unfolding KW - Radical Scavenge KW - Radical scavenger KW - Single-stranded DNA-binding proteins KW - SAXS KW - Bio-SAXS KW - X-ray scattering KW - ssDNA KW - dsDNA KW - FLASH effect KW - Bystander effect KW - Ion beam therapy KW - Bragg peak KW - LET KW - MCNP KW - Photons KW - Electrons KW - Carbon ions KW - MRT KW - RNA KW - RBE KW - base loss KW - abasic side KW - DMSO KW - Cells PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573240 DO - https://doi.org/10.1088/2399-6528/accb3f SN - 2399-6528 VL - 7 IS - 4 SP - 042001 PB - Institute of Physics (IOP) Publishing CY - London AN - OPUS4-57324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birkholz, H. A1 - Bayerlein, Bernd T1 - PMD Core Ontology: A Community Driven Mid-Level Ontology in the MSE Domain N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Knowledge Representation KW - Semantic Interioerability KW - Mid-Level Ontology for MSE KW - FAIR Data Management PY - 2023 AN - OPUS4-58201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - PMDco - Platform MaterialDigital Core Ontology N2 - The PMD Core Ontology (PMDco) is a comprehensive set of building blocks produced via consensus building. The ontological building blocks provide a framework representing knowledge about fundamental concepts used in Materials Science and Engineering (MSE) today. The PMDco is a mid-level ontology that establishes connections between narrower MSE application ontologies and domain neutral concepts used in already established broader (top-level) ontologies. The primary goal of the PMDco design is to enable interoperability between various other MSE-related ontologies and other common ontologies. PMDco’s class structure is both comprehensive and extensible, rendering it an efficient tool to structure MSE knowledge. The PMDco serves as a semantic middle-layer unifying common MSE concepts via semantic mapping to other semantic representations using well-known key terms used in the MSE domain. The PMDco enables straight-forward documentation and tracking of science data generation and in consequence enables high-quality FAIR data that allows for precise reproducibility of scientific experiments. The design of PMDco is based on the W3C Provenance Ontology (PROV-O), which provides a standard framework for capturing the production, derivation, and attribution of resources. Via this foundation, the PMDco enables the integration of data from various data origins and the representation of complex workflows. In summary, the PMDco is a valuable advancement for researchers and practitioners in MSE domains. It provides a common MSE vocabulary to represent and share knowledge, allowing for efficient collaboration and promoting interoperability between diverse domains. Its design allows for the systematic integration of data and metadata, enabling seamless tracing of science data. Overall, the PMDco is a crucial step towards a unified and comprehensive understanding of the MSE domain in general. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Knowledge Representation KW - Ontology KW - Semantic Interoperability KW - FAIR KW - Automation PY - 2023 AN - OPUS4-58197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaytsev, D. A1 - Funk, Alexander T1 - On the crack evolutional in human dentin under uniaxial compression imaged by high resolution tomography N2 - An observation of the fracture process in front of the crack tip inside a dentin sample by means of ex-situ X-ray computed tomography after uniaxial compression at different deformation values was carried out in this work. This ex-situ approach allowed the microstructure and fracturing process of human dentin to be observed during loading. No cracks are observed up to the middle part of the irreversible deformation in the samples at least visible at 0.4μm resolution. First cracks appeared before the mechanical stress reached the compression strength. The growth of the cracks is realized by connecting the main cracks with satellite cracks that lie ahead of the main crack tip and parallel its trajectory. When under the stress load the deformation in the sample exceeds the deformation at the compression strength of dentin, an appearance of micro-cracks in front of the main cracks is observed. The micro-cracks are inclined (~60°) to the trajectory of the main cracks. The further growth of the main cracks is not realized due to the junction with the micro-cracks; we assume that the micro-cracks dissipate the energy of the main crack and suppressed its growth. These micro-cracks serve as additional stress accommodations, therefore the samples do not break apart after the compression test, as it is usually observed under bending and tension tests. KW - Dentin KW - Crack evolution KW - Compression strength KW - Mechanical properties KW - Microstructure KW - Ex-situ X-ray computed tomography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594810 DO - https://doi.org/10.18149/MPM.5152023_5 SN - 1605-8119 VL - 51 IS - 5 SP - 38 EP - 51 PB - Advanced Study Center CY - St. Petersburg AN - OPUS4-59481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - Birkholz, Henk A1 - Jung, Matthias A1 - Waitelonis, Jörg A1 - Mädler, Lutz A1 - Sack, Harald T1 - PMD Core Ontology: Achieving semantic interoperability in materials science N2 - Knowledge representation in the Materials Science and Engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant (consistent) and variant (context-specific) knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this paper, an approach how to maintain a comprehensive MSE-centric terminology composing a mid-level ontology–the Platform MaterialDigital Core Ontology (PMDco)–via MSE community-based curation procedures is presented. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics. Additionally, it demonstrates how the PMDco lowers development and integration thresholds. Moreover, the research highlights how to fuel it with real-world data sources ranging from manually conducted experiments and simulations with continuously automated industrial applications. KW - Ontology KW - Materials science and engineering KW - Knowledge representation KW - Reproducibility KW - Semantic interoperability KW - Semantic data integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592948 DO - https://doi.org/10.1016/j.matdes.2023.112603 SN - 0264-1275 VL - 237 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-59294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, Dario J. A1 - Ribeiro, Artur L. A1 - Ramos, Helena G. T1 - Adhesive Porosity Analysis of Composite Adhesive Joints Using Ultrasonic Guided Waves N2 - Adhesively bonded composite joints can develop voids and porosity during fabrication, leading to stress concentration and a reduced load-carrying capacity. Hence, adhesive porosity analysis during the fabrication is crucial to ensure the required quality and reliability. Ultrasonic-guided wave (UGW)-based techniques without advanced signal processing often provide low-resolution imaging and can be ineffective for detecting small-size defects. This article proposes a damage imaging process for adhesive porosity analysis of bonded composite plates using UGWs measured by scanning laser Doppler vibrometer (LDV). To implement this approach, a piezoelectric transducer is mounted on the composite joint specimen to generate UGWs, which are measured over a densely sampled area. The signals obtained from the scan are processed using the proposed signal processing in different domains. Through the utilization of filter banks in frequency and wavenumber domains, along with the root-mean-square calculation of filtered signals, damage images of the adhesive region are obtained. It has been observed that different filters provide information related to different void sizes. Combining all the images reconstructed by filters, a final image is obtained which contains damages of various sizes. The images obtained by the proposed method are verified by radiography results and the porosity analysis is presented. The results indicate that the proposed methodology can detect the pores with the smallest detectable pore area of 2.41 mm^2, corresponding to a radius of 0.88 mm, with an overall tendency to overestimate the pore size by an average of 11%. KW - Adhesives KW - Damage imaging KW - Nondestructive testing (NDT) KW - Porosity analysis KW - Signal processing KW - Ultrasonic guided waves (UGWs) PY - 2024 DO - https://doi.org/10.1109/TUFFC.2024.3371671 VL - 71 IS - 4 SP - 485 EP - 495 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-59970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - “Grabenkorrosion": How scientific debate leads to an solution. and modern failures due to neglection of well described facts N2 - In the late 1980s, a new type of corrosion appeared in drinking water installations where galvanized steel pipes failed forming a deep groove with no corrosion at the other surfaces. The reason was discussed quite fiercely between failure analysts and material suppliers. In the end the discussion lead to the solution: inductive welded pipes of a certain sulphur content were prone to selective corrosion. The history of the arguments is discussed using old communications between Wilhelm Schwenk and Wolfgang Stichel, who later published the results in a paper unfortunately only I german. Thus the knowledge got lost and new cases based on the same material problems are observed in application of so-called C-Steel piping systems. Failure cases are shown. T2 - MTech 2023 CY - Cavtat, Croatia DA - 02.10.2023 KW - Corrosion KW - Grabenkorrosion PY - 2023 SN - 2806-8769 SP - 1 EP - 6 PB - Croatian Society for Heat Treatment and Sufrace Engineering CY - Zagreb AN - OPUS4-58521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - News from the working area - Semantic Interoperability N2 - This presentation provides a comprehensive overview of recent developments and the current status within the Semantic Interoperability work area, with a particular emphasis on the advancements related to the Platform MaterialDigital Core Ontology (PMDco). The presentation will delve into the collaborative and community-supported curation process that has been instrumental in shaping PMDco. Additionally, we will introduce the innovative Ontology Playground, showcasing its role in fostering experimentation and exploration within the realm of ontology development. T2 - MaterialDigital Vollversammlung CY - Karlsruhe, Germany DA - 21.09.2023 KW - Semantic Representation KW - FAIR data management KW - Semantic Interoperability KW - Knowledge graph and ontologies KW - PMD Core Ontology KW - MaterialDigital PY - 2023 AN - OPUS4-58422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - VORSTELLUNG DES NEUEN GFKORR ARBEITSKREISES „ATMOSPHÄRISCHE KORROSION“ N2 - In diesem Vortrag wird ein Überblick über die Themen und Schwerpunkte des Arbeitskreises Atmosphärische Korrosion gegeben. Dabei werden einige Beispiele für relevante Fragestellungen aufgegriffen. T2 - Sitzung des GfKORR AK Eisen und Stahl CY - Online meeting DA - 08.12.2022 KW - Korrosion KW - Atmosphäre KW - Luftqualität KW - Auslagerungsversuche PY - 2022 AN - OPUS4-56546 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Transitions from scale-free to scale-dependent fluctuations in plasticity N2 - Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process that relies on well-average quantities. However, it is now recognized that plasticity can be determined by long-range correlated and intermittent collective dislocation activity, known as avalanches. These abrupt plastic fluctuations often exhibit pure power-law scaling or truncated power-law scaling, which indicates at least some degree of scale-free dislocation behavior. Intriguingly, such statistical signatures can persist across scales exceeding those of the material’s microstructure, raising the question of what relationship there may be between structure and long-range correlated dislocation activity that underlie power-law scaling. In this talk, we address this question by highlighting examples in which a transition from scale-free to scale-dependent plastic deformation is observed either due to changing external testing conditions (stress-state or temperature) or by tuning the microstructure. In particular, we will focus on the details of the temperature-driven change, that demonstrates how scale-free intermittent flow in body-centered cubic Nb is progressively quenched out with decreasing temperature. The plastic response of Nb is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow coexisting with sporadic bursts controlled by athermal screw dislocation activity, thereby violating the classical notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. We combine the experimental observations with 3D dislocation dynamics simulations, identify a possible origin to athermal screw activity, and discuss the co-existence scale-free and scale-dependent plasticity. T2 - Cairo Symposium on The Physics of Metal Plasticity CY - Cairo, Egypt DA - 05.09.2023 KW - Plastic deformation KW - Dislocations KW - Avalanches PY - 2023 AN - OPUS4-60648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering Resistance of Halogen-free Flame Retardancy in E&E Plastics N2 - - Durability of fire retardancy - Impact of different exposure conditions - Degradation with respect to different fire properties/tests T2 - Fire Resistance in Plastics CY - Cologne, Germany DA - 28.11.2022 KW - Durability KW - Flame retardant KW - Thermoplastic Polyurethane KW - Cable KW - EVA KW - Weathering PY - 2022 AN - OPUS4-56444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANOVerbundforschungsvorhabens GELELEK: Forschungsziele und Ergebnisse N2 - Der Vortrag stellt das WIPANO-Forschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - Sitzung des GfKORR Arbeitskreises „Korrosion und Korrosionsschutz von Eisen und Stahl“ CY - Online meeting DA - 08.12.2022 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - WIPANO KW - Zink KW - Korrosion PY - 2022 AN - OPUS4-56502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haacke, Nasrin T1 - Vorstellung des Forschungsprojektes RUNOFF: "Neubewertung der Dauerhaftigkeit von Dach- und Fassadenmaterialien und des Eintrags von Schwermetallionen in die Umwelt hervorgerufen durch Runoff„ N2 - Der Vortrag stellt das Forschungsprojekt RUNOFF vor und geht auf das geplante Arbeitsprogramm ein. Darüber hinaus wird die Problemstellung erläutert. T2 - Klempnerfachtagung des Zentralverbands Sanitär-Heizung-Klima CY - Karlstadt a. M., Germany DA - 11.10.2022 KW - Korrosion KW - Kupfer KW - Runoff KW - Zink KW - Atmosphärische Korrosion PY - 2022 AN - OPUS4-56045 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Stainless steels: Fundamentals and causes for corrosion defects N2 - The presentation gives an overview about the fundamentals on stainless steels. The mechanism of passive layer formation is explained and strategies for securing corrosion protection are given. The influence of a grinding process on corrosion resistance is discussed. T2 - Tech-Day Mettler Toledo CY - Online meeting DA - 23.11.2022 KW - Corrosion KW - Stainless steel KW - Grinding KW - KorroPad KW - Surface PY - 2022 AN - OPUS4-56370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad Prüfung in der industriellen Praxis N2 - Anwendungsbeispiele aus dem industrielle Umfeld und Ausblick für weitere Entwicklungen des KorroPads. T2 - GfKORR Jahrestagung - Aktuelles aus der Korrosionsforschung - Nutzen und praktische Anwendungen CY - Frankfurt a.M., Germany DA - 08.11.2022 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung PY - 2022 AN - OPUS4-56205 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Innenhydrophobierung von Fahrbahndeckenbetonen als AKR-Vermeidungsstrategie N2 - An den vor allem vor 2006 errichteten Betonfahrbahndecken sind in den letzten Jahren vermehrt AKR-Schäden aufgetreten. Vor diesem Hintergrund wurde durch das BMVBS das ARS 04/2013 erlassen. Dieses wiederum sieht verbindlich im Vorfeld des Neubaus und der Erneuerung von Fahrbahndecken aus Beton im deutschen Bundesautobahnnetz einen Eignungsnachweis für die Gesteinskörnungen vor. Das hatte in den Folgejahren eine drastische Reduzierung der einsatzbaren Gesteinskörnungen zur Folge. Vor diesem Hintergrund wird in dem Beitrag die Leistungsfähigkeit der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie zur Nutzbarmachung grenzwertig alkaliempfindlicher Gesteinskörnungen aufgezeigt. Dabei wird ein Einblick in die Ergebnisse zweier aufeinander aufbauender BASt-Forschungsvorhaben gegeben. Den Schwerpunkt bildet hierbei die Bewertung des Einflusses der Dosierung des Hydrophobierungsmittels auf die Frisch- und Festbetoneigenschaften im Rahmen von Basisuntersuchungen im Labor. Aufbauend darauf wird das Prüfprogramm eines großmaßstäblichen Technikumsversuchs und der aktuelle Stand der Umsetzung aufgezeigt. T2 - 4. Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - AKR-Vermeidung KW - Innenhydrophobierung PY - 2023 AN - OPUS4-56869 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantiative spatial chloride analysis using libs and µXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, Frankreich DA - 25.08.2024 KW - Durability KW - Chloride ingress KW - LIBS KW - µXRF KW - Nondestructive testing KW - Imaging PY - 2024 SP - 1 EP - 9 AN - OPUS4-61664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Mohring, Wencke A1 - Wolf, Marcus T1 - The insignificant improvement of corrosion and corrosion fatigue behavior in geothermal environment applying Boehmit coatings on high alloyed steels N2 - The efficacy of alumina-sol based coatings in a water-free atmosphere at high temperatures suggests a potential solution for enhancing the corrosion resistance of high-alloyed steels in Carbon Capture and Storage (CCS) environments. In this study, coupons of X20Cr13, designed for use as injection pipes with 13% Chromium and 0.20% Carbon (1.4021, AISI 420), were sol-gel coated with water and ethanol-based alumina. These coated coupons were then exposed to CO2-saturated saline aquifer water, simulating conditions in the Northern German Basin, for 1000 h at ambient pressure and 60 °C. Corrosion fatigue experiments were also conducted using specimens of X5CrNiMoCuNb16-4 (1.4542, AISI 630), a suitable candidate for geothermal applications, to assess the impact of the ethanol-based coating on the number of cycles to failure at different stress amplitudes. Unfortunately, the coating exhibited early spallation, resulting in corrosion kinetics and corrosion fatigue data identical to those of uncoated specimens. Consequently, the initially promising Boehmit coating is deemed unsuitable for CCS applications and further research therefore not advisable. KW - Alumina coating KW - High alloyed steel KW - Pitting KW - Surface corrosion KW - CO2 KW - Pipeline KW - Corrosion KW - CCS KW - CO2-storage PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623786 DO - https://doi.org/10.3390/app14041575 SN - 2076-3417 VL - 14 IS - 4 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-62378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Glaser, D. A1 - Rokebrand, P. A1 - Cornish, L. A. A1 - Woydt, M. A1 - Gradt, Thomas A1 - Janse van Vuuren, A. A1 - Polese, C. ED - von Leipzig, K. ED - Sacks, N. ED - McClelland, M. T1 - Laser shock peening: A NbC based cermet enhancement alternative for improved GCI interrupted face-milling N2 - Attempts were made to improve the properties and machining performance of NbC based cermet cutting inserts for face milling of grey cast iron (GCI) (BS 1452/GG35) by spark plasma sintering (SPS), use of sub-stoichiometric NbC (NbC₀ˏ₈₈), Cr₃C₂ and Mo₂C additives and laser shock peening (LSP). The microstructure, hardness, fracture toughness and Young’s modulus of WC–Co, NbC₀ˏ₈₈-Co and NbC₀ˏ₈₈-Ni cermet-based inserts were investigated for machining performance. Additions of Mo₂C and manufacture by SPS significantly refined the NbC₀ˏ₈₈-Ni/Co cermet’s carbide grain size from ~5.0 μm to <0.9 μm, which increased the hardness (by ~4GPa) and wear resistance. Laser shock peening (LSP) improved the fracture toughness of all the inserts, from 10% (in the SPS WC based in cermets) to ~100% (in the LPS NbC based cermets). Uncoated cutting inserts were manufactured from the sintered cermets in an SNMA (double sided square insert without a chipformer on the cutting edge) shape (12.7 × 12.7 × 4.3 mm³, 1.6 mm nose radius). The inserts were used for interrupted face-milling of GCI at cutting speeds (ν˛) ranging from 100 m/minute (400 rpm)–500 m/minute (2000 rpm) and depths of cut (ɑₚ) of 0.2–1.0 mm. The insert wear was measured after every pass and analyzed by annular dark field scanning transmission electron microscopy (ADF-STEM). Cutting temperatures were measured with a high-speed thermal camera and forces were measured using a Kistler dynamometer. During machining at ν˛ = 200 m/minute and ɑₚ = 1.0 mm, WC–Co inserts had the lowest flank wear rate (FWR), although LSP significantly improved the tool life of the NbC₀ˏ₈₈-Ni inserts, significantly reducing the FWR from 148.63 μm/minute to 99.79 μm/minute (by ~33%) and the average resultant force from 1257 ± 15 N to 535 ± 15 N. During machining at ν˛ = 500 m/minute and ɑₚ = 0.2 mm, LSP significantly lowered the FWRs of the NbC₀ˏ₈₈ inserts, giving better tool life than all the WC based inserts. Generally, LSP improved the NbC₀ˏ₈₈ inserts’ tool life, reducing the flank wear rate by up to 33% during roughing and 63% during finishing. T2 - 8th International Conference on Competitive Manufacturing (COMA ’22) CY - Stellenbosch, South Africa DA - 09.03.2022 KW - Niobium carbide KW - Laser shock peening KW - Face milling KW - Tool wear PY - 2023 SN - 978-3-031-15602-1 SN - 978-3-031-15601-4 SN - 978-3-031-15604-5 DO - https://doi.org/10.1007/978-3-031-15602-1_62 SN - 2194-0525 SN - 2194-0533 N1 - Serientitel: Lecture notes in production engineering – Series title: Lecture notes in production engineering SP - 871 EP - 889 PB - Springer CY - Cham AN - OPUS4-62689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krüger, Miriam E. A1 - Hilbig, Harald A1 - Stelzner, Ludwig A1 - Machner, Alisa T1 - Effect of the chemical composition of synthetic alkali-silica gels on their structure, swelling behavior and water uptake N2 - For alkali-silica reaction (ASR) gels, the relationship between swelling expansion, structure and chemical composition, particularly the effect of aluminum, remains unknown. This study investigates the structure, swelling expansion and associated water uptake of synthetic ASR gels with various Al/Si (0–0.1) and Ca/Si (0.1–0.4) ratios. The results show that aluminum incorporated into the gel structure reduces the overall swelling expansion and the leaching of silicate species during the swelling test. Moreover, they revealed that water in the Al-ASR gels is more tightly bound, reducing the overall water uptake compared to the Al-free ASR gels. Additionally, there is a linear correlation between the maximal swelling results and the ASR gel composition. However, no direct correlation emerged between the amount of water uptake and the free swelling of the ASR gels, which indicates that other factors, like the type of water bonding and pore size of the gels, are decisive for the swelling mechanism. KW - Concrete KW - Alkali-silica reaction (ASR) KW - Durability KW - 1H NMR relaxometry KW - 29Si NMR KW - 27Al NMR KW - FTIR KW - Al-ASR gel KW - Swelling test PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624268 DO - https://doi.org/10.1016/j.cemconres.2024.107596 VL - 184 SP - 1 EP - 18 PB - Elsevier B.V. AN - OPUS4-62426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Gardei, André A1 - Fontana, P. A1 - Meng, Birgit T1 - Thermal and hydrothermal treatment of UHPC: influence of the process parameters on the phase composition of ultra-high performance concrete N2 - Several studies show that thermal and hydrothermal treatment can further improve the excellent properties of UHPC in terms of mechanical strength and durability. While for the thermal treatment the increase in strength is attributed to an intensified pozzolanic and hydraulic reaction, for the hydrothermal treatment previous studies accredited it mostly to the formation of tobermorite. In the presented study thermal and hydrothermal treatment of UHPC samples was systematically varied and the phase formation analysed related to the strength development of a reference sample cured for 28 days in water. For the thermal treatment the results show that the strength increase depends on the protection against desiccation and can be ascribed to an improved pozzolanic reaction of the siliceous fillers. To achieve a significant enhancement of strength, a pre-storage time of few days and a long dwell time at elevated temperature/pressure are required. For the hydrothermal treatment already heating the specimens up to 185 °C in saturated steam followed by an immediate cooling leads to a substantial increase in compressive strength. Pre-storage time did not affect the result as far as a minimum of several hours is guaranteed. The improved performance is due to an increase in the pozzolanic and hydraulic reaction. Surprisingly, tobermorite was only found within a very thin layer at the surface of the sample, but not in the bulk. Sulphate and aluminium stemming from the decomposition of the ettringite are bound in the newly formed phases hydroxylellestadite and hydrogarnet. KW - UHPC KW - Thermal treatment KW - Hydrothermal treatment KW - Compressive strength KW - Phase development KW - Durability KW - Tobermorite KW - Hydroxylellestadite KW - Hydrogarnet PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523402 DO - https://doi.org/10.1617/s11527-021-01633-w SN - 1871-6873 SN - 1359-5997 VL - 54 IS - 1 SP - Article 44 PB - Springer Nature AN - OPUS4-52340 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph T1 - Durability Assessment of Structural Sealant Glazing Systems applying a Performance Test Method N2 - During the service life of a Structural Sealant Glazing (SSG) facade, its silicone bond is exposed to climatic, chemical, and mechanical loads. While current durability assessment methods schedule separate test programmes for accelerated weathering and fatigue, the presented test applies mechanical loading and weather cycling simultaneously to simulate 50 years of use. Specifically designed medium-scale system specimens resemble a common SSG-bond. Displacement-controlled sinusoidal load cycles in two load directions subject these specimens to tensile, compression and shear loads. Weathering comprises temperature and humidity cycles, UV-radiation, and application of water and detergent. During testing, the forces transmitted by the system specimens are continuously measured for performance assessment. The resulting system response reveals mechanical performance characteristics like elastic moduli and dissipated energies which decrease during exposure, indicating stress relaxation and degradation. Two common structural sealants were tested. After testing, sections of the system specimens were subjected to tensile and shear tests for mechanical characterisation. Strengths and moduli are notably reduced by combined loading compared to those of reference and weathered specimens. Hardness and visual inspections of the bond correlate with the performance and bond characteristics. The approach introduced in this article provides a basis for life cycle assessment of SSG-systems. KW - Structural sealant glazing KW - Cyclic weathering KW - Mechanical loading KW - Artificial ageing KW - Durability assessment PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519172 DO - https://doi.org/10.1080/00218464.2020.1840985 VL - 98 IS - 5 SP - 464 EP - 487 PB - Taylor & Francis Group AN - OPUS4-51917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. T1 - Einfluss der Porosität auf die Duktilitätseigenschaften von additiv gefertigtem AlSi10Mg N2 - Die Werkstoffeigenschaften im selektiven Laserstrahlschmelz-Verfahren hergestellter Bauteile werden von einer Vielzahl technologischer Parameter beeinflusst, sodass sich die Fertigungsgüte verschiedener Anlagen voneinander unterscheiden kann. Vor diesem Hintergrund wurde in der vorliegenden Arbeit untersucht, inwiefern sich durch verschiedene nachgelagerte Wärmebehandlungen die Mikrostruktur und die quasistatischen Festigkeitseigenschaften von Proben aus der Aluminiumlegierung AlSi10Mg, die mit verschiedenen Anlagen, Pulvern, Belichtungsstrategien und Prozessparametern gefertigt wurden, harmonisieren lassen. Die Versuche zeigten u.a., dass die erheblichen Festigkeitsunterschiede im Ausgangszustand unabhängig von der angewendeten Wärmebehandlungsroute aufgehoben wurden. Dennoch wurden signifikante Unterschiede in der Duktilität ermittelt. Anhand umfangreicher Bruchflächenanalysen konnte nachgewiesen werden, dass die in der Bruchfläche ermittelte Porosität eine lineare Korrelation zu der Bruchdehnung aufwies. T2 - 5. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online meeting DA - 04.11.2020 KW - Duktilität KW - Additive Fertigung KW - Laser powder bed fusion KW - AlSi10Mg KW - Festigkeit PY - 2020 AN - OPUS4-51656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Simkin, Roman T1 - Identifying the initial corrosion fatigue failure based on dropping electrochemical potential N2 - The corrosion fatigue of duplex stainless-steel X2CrNiMoN22-5-3 can be determined by purely alternating axial cyclic load to failure using hour-glass shaped specimens. The experimental setup comprises a corrosion chamber allowing for the circulation of an aquifer electrolyte heated to 369 K simulating a carbon capture and storage as well as geothermal power plant environment. During engineering of a carbon storage site or geothermal power plant, it may be crucial to determine the failure onset of a component beforehand. Therefore, an algorithm with 93.3% reliability was established based on splitting the measured potential values into ten time series with a capacity of ten values. The failure of corrosion fatigue specimens in a geothermal environment correlates to the drop of the curves of the electrochemical potential which is measured simultaneously within the corrosion chamber. Crack initiation was, therefore, successfully derived from the electrochemical potential. KW - Corrosion fatigue KW - Surface corrosion KW - CO2 KW - Crack initiation KW - Geothermal energy production PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629310 DO - https://doi.org/10.3390/app15010403 SN - 2076-3417 VL - 15 IS - 1 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-62931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Crevice corrosion of 304 stainless steel under the influence of chlorine and chloride N2 - Der Einfluss von elektrolytisch erzeugten Desinfektionsmitteln auf die Spaltkorrosion des nichtrostenden Stahls 1.4301 wird dargestellt. Der Einfluss der Chlor- und Chloridkonzentration wird ermittelt N2 - The influence of electrolytically produced disinfectants on crevice corrosion of 304 stainless steel is shown. The influence of chlorine and chloride concentrations is determined. T2 - Kormat 2020 CY - Online meeting DA - 26.11.2020 KW - Crevice corrosion KW - Werkstoffe KW - Stainless steel KW - Disinfection PY - 2020 AN - OPUS4-51698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Betriebsfestigkeit von Struktur-Klebungen im Anwendungsgebiet der CS22 N2 - Moderne Segelflugzeuge sind voll-verklebte tragende FKV-Strukturen. Über die Schwingfestigkeit der Faser-Kunststoff-Verbunde (FKV) und die Lebensdauerabschätzung dieser Werkstoffklasse auf Basis verschiedener Lastspektren wurden insbesondere von Christoph Kensche verschiedenen Arbeiten durchgeführt und auch auf dem Symposium für Segelflugzeugentwicklung vorgestellt. Hingegen ist die Betriebsfestigkeit von Struktur-Klebungen im Anwendungsbereich der CS22 vergleichsweise wenig untersucht worden. Über die Jahre wurden in verschiedenen Projekten immer wieder Probleme in Struktur-Klebungen (u.a. Betriebsbelastungsversuche an Versuchs-Holmen) identifiziert, analysiert und spezielle Prüfverfahren weiter entwickelt (Projekt „Tragflügel neuer Technologie für die allgemeine Luftfahrt“, FK SIF765). Im Rahmen des LuFo-Vorhabens GeAviBoo (General Aviation Booster) wurde in zwei Arbeitspaketen das Thema erneut aufgegriffen und Betriebsbelastungsversuche an Klebproben durchgeführt. Im Rahmen des Vortrages werden die Erkenntnisse der letzten 10 Jahre aufbereitet und die neusten Ergebnisse vorgestellt. T2 - Symposium für Segelflugzeugentwicklung CY - Online meeting DA - 19.11.2020 KW - Polymer Matrix Composites KW - Betriebsfestigkeit KW - Klebung KW - General Aviation PY - 2020 AN - OPUS4-51861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Funktionalisierung von Fasern für zementgebundene Materialien - ausgewählte Prüfmethoden N2 - Die geringe Zugfestigkeit von zementgebundenen Materialien kann durch die Zugabe von Fasern maßgeblich verbessert werden. Ziel eines gemeinsamen Verbundprojekts mit einem Industriepartner war die Erhöhung der Leistungsfähigkeit von kurzen Polymer- und Carbonfasern durch eine Verbesserung des Verbundes zwischen Faseroberfläche und Zementsteinmatrix. Von der IONYS AG wurde dazu eine spezielle Funktionalisierung entwickelt, die über eine Hydrophilisierung der Faseroberfläche eine chemische Anbindung an die Zementsteinmatrix gewährleistet. Aufgabe der BAM war es, die Effizienz der neuen Beschichtung bezüglich der Erhöhung der Nachrissbiegezugfestigkeit und der Reduzierung der Schwindrissbildung während der Erhärtungsphase zu quantifizieren. Die Ergebnisse zeigen, dass die Funktionalisierung die Neigung zur Schwindrissbildung für die Carbonfasern und in noch stärkerem Maße für die Polymerfasern reduziert. Eine Erhöhung der Nachrissbiegezugfestigkeit konnte dagegen nur für die deutlich steiferen Carbonfasern nachgewiesen werden. T2 - 10. Kolloquium Industrieböden CY - Esslingen, Germany DA - 03.03.2020 KW - Fibres KW - Cementitious materials KW - Shrinkage KW - Strain hardening PY - 2020 AN - OPUS4-51914 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Messsystemanalyse („Ringversuch“) zu WIPANO-Vorhaben „GELELEK“ – Zusammenfassung der Ergebnisse N2 - Im Rahmen des WIPANO-Vorhabens „GELELEK“ wurde ein Ringversuch durchgeführt, bei dem ca. 20 Teilnehmer aus Wirtschaft und Forschung teilnahmen. Dabei wurde eine neuartige elektrochemische Messung von Zinkoberflächen durchgeführt, welche an der BAM entwickelt und für industrielle Anwendung optimiert wurde. Dabei diente ein an der BAM geschriebener Normvorschlag als Anleitung. In dem Vortrag werden die Ergebnisse und Auswertungen der Messdaten vorgestellt. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 07.09.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Ringversuch KW - Normung KW - Zink PY - 2021 AN - OPUS4-53280 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANOVerbundforschungsvorhabens GELELEK: Forschungsziele und Ergebnisse N2 - Der Vortrag stellt das WIPANOForschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - 13. Sitzung des GfKORR Arbeitskreises „Korrosionsuntersuchung und -überwachung“ CY - Online meeting DA - 08.12.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - Zink KW - WIPANO PY - 2021 AN - OPUS4-53946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef T1 - Strukturüberwachung mit lokaler und verteilter faseroptischer Sensorik N2 - Der Vortrag gibt einen Überblick über die Einsatzmöglichkeiten faseroptischer Sensorik (FOS) als ZfP-Verfahren. Dabei werden an Beispielen lokale und verteilte faseroptische Verfahren zur Dehnungs-, Temperatur- und Risserfassung sowie zur akustischen Messung vorgestellt. Weiterhin werden Möglichkeiten zur Selbstdiagnose von FOS aufgezeigt. T2 - InnoTesting2020 "Innovative Ideen - neue Testmethoden" CY - Wildau, Germany DA - 27.02.2020 KW - Faseroptische Sensorik KW - Strukturüberwachung KW - Lichtwellenleiter KW - Zerstörungsfreie Prüfung KW - Selbstdiagnose PY - 2020 AN - OPUS4-51688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haapalehto, Matias A1 - Pinomaa, Tatu A1 - Wang, Lei A1 - Laukkanen, Anssi T1 - An atomistic simulation study of rapid solidification kinetics and crystal defects in dilute Al–Cu alloys N2 - Rapid solidification kinetics of dilute Al–Cu alloys is simulated using a quantum mechanics based bondorder potential (BOP), in free solidification conditions, to determine kinetic and thermodynamic properties of solidification, as well as point defects and chemical ordering of the solidified structures. We measure the anisotropic kinetic coefficient, anisotropic solid–liquid interface energy, as well as solute trapping kinetics in terms of partition coefficient versus velocity and solute drag coefficient. Furthermore, solid–liquid interface free energy and its anisotropy are measured in equilibrium simulations, showing reasonably good agreement with previous studies. We also verified the self-consistency of the MD simulations, by comparing the interfacial temperature vs. velocity to that predicted by the continuous growth model. These solid–liquid interface properties are important for quantitative parametrization of larger scale solidification modeling techniques such as phase field models. We also investigated the point defect content, local chemical ordering, and local crystalline structures in the rapidly solidified samples. We found clustering of solute with vacancies, whereas copper atoms repelled each other in these dilute alloy simulations. In addition to vacancies, a large number of interstitials were found. In solidification velocities approaching the complete solute trapping regime, we found that the vacancies and interstitials formed in conjunction, i.e. as Frenkel pairs. Finally, in addition to FCC, we detected BCC and HCP phases, where the latter two were accompanied by an increase in local copper content. Understanding the formation of point defects and their relationship to chemical ordering is an important step towards controlling the formation of pre-precipitates and precipitates, which are an important strengthening mechanism for aluminum–copper alloys. KW - Rapid solidification KW - Aluminum–copper KW - MD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628722 DO - https://doi.org/10.1016/j.commatsci.2022.111356 SN - 0927-0256 VL - 209 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-62872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kumar, Sumit A1 - Swaminathan, Srinivasan A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Ding, Wenjin A1 - Bonk, Alexander A1 - Bauer, Thomas T1 - Understanding the effect of oxide ions on Solar Salt chemistry and corrosion mechanism of 316L stainless steel at 600 °C N2 - Solar Salt (60 wt% NaNO3, 40 wt% KNO3), used in Concentrated Solar Power (CSP) Thermal Energy Storage (TES) technology, can decompose into various products at elevated temperatures, with oxide ions being one of the known corrosive byproducts. The study mimics Solar Salt aging by intentionally adding sodium peroxide (Na2O2) and sodium oxide (Na2O) at concentrations of 0.005–0.33 wt% to investigate their role in the corrosion of austenitic stainless steel at 600 °C in typical operating conditions. Salt chemistry (nitrite, nitrate, oxide ions, and metal cations) was analyzed every 24 h, and steel corrosion after 168 h was assessed by weight change, corrosion rate, phase analysis, and cross-sectional morphology. Results reveal that at or above 0.135 wt% added Na2O2/Na2O leads to a quasi-steady-state equilibrium of oxide ions in the salt. Interestingly, at these concentrations, the presence of steel further decreases oxide ion concentration. Furthermore, above 0.135 wt%, the corrosion rate increases significantly, along with increased spallation, porosity and disintegration of the corrosion layer, forming a non-protective layer. This study highlights the critical role of oxide ions in the corrosion process. KW - Solar Salt KW - High temperature corrosion KW - Thermal Energy Storage KW - Alkali oxides KW - Austenitic stainless steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628463 DO - https://doi.org/10.1016/j.corsci.2025.112849 SN - 1879-0496 VL - 249 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2021 AN - OPUS4-53332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mediumentropie-Legierung N2 - Equiatomic multi-element systems with defined entropy are a relatively new mate-rial concept for alloy production. These alloys consist of at least five elements in equiatomic distribution in the case of high entropy alloys (HEA) and three to four elements in equiatomic distribution in the case of medium entropy alloys (MEA). Previous studies on these alloys have focused primarily on their production, micro-structure and the resulting material properties. Meanwhile, the focus here is on the processing of the alloys and their influence on future applications. Up to now, there has been insufficient knowledge of the materials and processes involved in weld-ing. In this work, therefore, the weldability of a CoCrFeMnNi-HEA and a CoCrNi-MEA by means of a TIG welding process was investigated as a basic system. To this end, the welding parameters were first determined on a reference alloy (Ni-based: 2.4858) and transferred to the welding of the CoCrFeMnNi-HEA and CoCrNi-MEA. Weldability was assessed by testing the absence of defects and microstructures obtained. The weld metal exhibited the dendritic microstructure typical of TIG, with microsegregations forming as interdendritic phases. Increased hardness was de-tected in the weld metal compared to the base metal. In the heat-affected zone, there was little grain growth and, in both alloys, the formation of hot cracks after welding. The cause of the cracks was to be found in the specimen preparation, which had an influence on the subsequent processing. After elimination of this in-fluence, no welding process-related imperfections were found in the CoCrFeMnNi-HEA and CoCrNi-MEA. In summary, both materials show good fusion weldability by TIG welding. The re-sults of this work thus contribute to the understanding of the weldability of HEA and in particular for CoCrNi-MEA, which was considered in this depth for the first time. T2 - Verteidigung Masterarbeit Otto von Guericke Universität Magdeburg CY - Magdeburg, Germany DA - 20.10.2021 KW - Hochentropielegierung KW - Mediumentropielegierung KW - WIG-Schweißen PY - 2021 AN - OPUS4-53643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - In-situ monitoring by thermography: Influence of the scan angle on the melt pool N2 - Online quality control of security relevant parts manufactured by Laser Powder Bed Fusion (LPBF) remains to be a challenge due to the highly complex process conditions. Furthermore, the influence of characteristic scan strategy parameters is not sufficiently clarified yet due to the commonly used method of single-track investigations. In this contribution, this topic is addressed by observing large 316L volume sections using in-situ melt pool monitoring by thermography in high temporal and spatial resolution. In detail, the influence of the scan angle on the melt pool geometry is investigated on. Characteristic melt pool features are extracted from the image data and analyzed using statistical methods data for altering scan angles. The results show significant changes in the melt pool dimensions and temperature distribution over the scan angle rotation. A first explanation approach is presented that connects the observed changes to phenomena of beam attenuation by metal vapor plume. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 12.10.2020 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Angle dependency PY - 2020 AN - OPUS4-51953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des Forschungsbeirats des Gemeinschaftsausschuss Verzinken e.V. CY - Online Meeting DA - 07.10.2021 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Zink PY - 2021 AN - OPUS4-53478 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des WIPANO-Vorhabens GELELEK N2 - Der Vortrag stellt das WIPANO-Forschungsvorhaben GELELEK vor und fasst die wichtigsten erzielten Ergebnisse zusammen. T2 - Sitzung des Forschungsbeirats des Gemeinschaftsausschuss Verzinken e.V. CY - Online meeting DA - 07.10.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Normung KW - Ringversuch KW - Zink PY - 2021 AN - OPUS4-53479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Wie gehe ich bei einer Schadensuntersuchung vor? N2 - Die Vorgehensweise bei einer Schadensanalyse wird beschrieben. Hinweise zu Methodik, Fehlervermeidung und Verhalten werden gegeben. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Online meeting DA - 12.20.2021 KW - Schadensanalyse KW - Korrosion PY - 2021 AN - OPUS4-53518 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - EI-GEO (S&T CALL 2017), Environmental impact of geosynthetics in aquatic systems N2 - 2021 marks the 10th anniversary of the first ERA.Net RUS joint call for European-Russian STI cooperation projects. Pooling the resources of more than 20 European and Russian funding agencies, more than 150 projects were funded with an estimated budget of about € 60 million. Being even larger than many thematic ERA.NETs, the ERA.Net RUS Plus has been the biggest and most successful regional ERA.NET so far. Indicating a strong demand for scientific cooperation, the smaller-scale projects funded within the ERA.Net RUS (Plus) calls perfectly complement Russian participation in the EU Framework Programmes. Not least of all, the ERA-Net RUS calls are examples of successful collaboration at a time when cooperation in other fields is complicated by the politically challenging situation. These calls contributed to keeping the communication channels open. Against this background a dedicated event in late 2021 highlighted what has been achieved within the first decade of the initiative. The project EI-GEO coordinated by BAM was selected as best practice project. The presentation displays the main results of the project and discusses the key success factors. T2 - ERA.Net RUS: Celebrating ten years of multilateral European-Russian Research and Innovation cooperation CY - Online meeting DA - 09.12.2021 KW - Geosynthetics KW - Coastal protection KW - European research area PY - 2021 AN - OPUS4-53965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - Licht- und Elektronenoptische 3D-Verfahren zur Analyse von Bruchflächen N2 - Die Analyse von Bruchflächen wird in der Schadensanalyse meist auf der Basis von Erfahrungswissen vorgenommen, welches aus vorliegenden Untersuchungen, eigenen Vergleichsversuchen und aus der Literatur stammt. Durch Vergleiche mit bereits vorliegenden Bildern werden qualitativ Bruchmechanismen ermittelt. Grundlage sind zumeist zweidimensionale Bilder aus licht- und elekt-ronenoptischen Verfahren. Quantitative Aussagen beziehen sich bislang beispielsweise auf makroskopische Anteile von Bruchmechanismen oder die Ausmessung von Schwingstreifen. In jüngerer Zeit gibt es vermehrt Ansätze, Computer-Algorithmen einzusetzen, die in der Lage sind, unterschiedlich strukturierte Bruchmerkmale zu finden und zu klassifizieren. Im hier vorgestellten IGF-Vorhaben „iFrakto“, IGF Vorhaben Nr.: 21477 N, werden licht- und elektronenoptisch Topographie-Bilder erzeugt und die gewonnenen 3D-Informationen zusammen mit den klassischen 2D-Bildern ausgewertet. T2 - Treffen der AG Fraktographie im Gemeinschaftsausschuss Rasterelektronenmikroskopie in der Materialprüfung CY - Online meeting DA - 19.11.2021 KW - 3D REM KW - Fraktographie KW - Bruchflächen PY - 2021 UR - https://dgm.inventum.de/widget/preview/45d8c33d-622b-43e2-8459-ba783394a723/611d133ebdac0611d133ebdac1 AN - OPUS4-53800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des GfKORR Arbeitskreises „Korrosion und Korrosionsschutz von Eisen und Stahl“ CY - Online meeting DA - 22.06.2021 KW - Atmosphärische Korrosion KW - Gelartige Elektrolyte KW - Deckschichtbildung KW - Zink PY - 2021 AN - OPUS4-52843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Novel insights into high temperature corrosion phenomena by advanced X-ray methods N2 - A variety of materials of technological interest change their properties through contact with reactive media. Solid-gas reactions lead to a variety of reaction products on the surfaces and internal interfaces. The observation of nucleation and growth processes in the environment where they occur (in situ) from a chemical-structural perspective is especially challenging for aggressive atmospheres. The talk presents innovative approaches to study corrosion mechanisms using advanced X-ray methods. Using energy dispersive X-ray diffraction and X-ray absorption spectroscopy in different tailor made environmental reaction chambers, valuable insights into high temperature oxidation and sulfidation processes were gained. Fe-based alloys were exposed to hot and reactive atmospheres containing gases like SO2, H2O and O2 at 650°C. During the gas exposure the tailor made reaction chambers were connected to a high energy diffraction end station at the synchrotron. The crystallization and growth of oxide and sulfide reaction products at the alloy surfaces were monitored by collecting full diffraction pattern every minute. Careful examination of shape and intensity of phase-specific reflections enabled to a detailed view on growth kinetics. These studies showed, oxides are the first phases occurring immediately after experimental start. As soon as reactive gas media enter the chamber, the conditions change and different reaction products, such as sulfides start to grow. A comparison of different gas environments applied, illustrated the differences in the type of reaction products. The in situ observation of high temperature material degradation by corrosion made it possible to study the contribution of phases, which are not stable at room temperature. For instance, wuestite (Fe1-xO), was frequently observed at high temperatures in humid gases on Fe with 2 wt.% and 9 wt.% chromium, but not at room temperature. The strength of the occurrence of this phase additionally explains why, despite a higher Cr content, ferritic alloys with 9 wt.% Cr in a challenging atmosphere prevent the intrinsic formation of protective layers. The in situ observations were supplemented by careful considerations of thermodynamic boundary conditions and detailed post characterization by classical metallographic analysis. Additionally, the structure and chemistry of the dominant oxide layers were evaluated using X-ray absorption near edge structure spectroscopy. The talk will give an overview about chances and challenges for studying high temperature corrosion phenomena by advanced X-ray methods. T2 - MRS Spring Meeting CT08.02.01 CY - Online Meeting DA - 18.04.2021 KW - XRD KW - Spectroscopy KW - Corrosion KW - High temperature KW - In-situ PY - 2021 AN - OPUS4-52486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 50, Heft 2 & 3 T3 - Amts- und Mitteilungsblatt der BAM - 2/2020 & 3/2020 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512342 SN - 0340-7551 VL - 50 IS - 2 & 3 SP - 1 EP - 151 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-51234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hille, Falk A1 - Sowietzki, D. A1 - Makris, R. T1 - Luminescence-based early detection of fatigue cracks N2 - Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance. KW - Coating KW - Fatigue KW - Crack damage detection KW - Luminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510517 DO - https://doi.org/10.1016/j.matpr.2020.02.338 SN - 2214-7853 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-51051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und doch speziell - Das Korrosionsverhalten nichtrostender Stähle N2 - In diesem zweiten Teil wird das spezielle Korrosionsverhalten nichtrostender Stähle vorgestellt. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - Elektrochemie KW - Experimentalvortrag PY - 2022 AN - OPUS4-55857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfach und doch komplex - Korrosion metallener Werkstoffe N2 - In diesem Teil 1 werden die Grundlagen der Korrosion für metallene Werkstoffe zusammengefasst. T2 - ISER Kursleiterfortbildung 2022 CY - Düsseldorf, Germany DA - 26.09.2022 KW - Korrosion KW - Elektrochemie KW - Experimentalvortrag PY - 2022 AN - OPUS4-55855 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - In situ Atomic Force Microscopy (AFM) studies of corrosion processes on thin film coated AA2024-T3 aluminium alloy surfaces N2 - The performance of functional coatings relies strongly on the stability of the polymer-metal interface. The increasing utilization of multi-material structures in the automotive and aerospace industry necessitates a fundamental understanding of the processes leading to interface degradation for the development of novel strategies to increase corrosion and delamination resistance. The aim of this project is to investigate the corrosion processes at the buried interface of thin film coated aluminium alloy AA2024-T3 under corrosive and coupled corrosive-mechanical load. A spin coating procedure was developed to synthesize epoxy-like coatings and their nanofiller loaded composites with controlled thickness by layer-by-layer deposition of poly[(o-cresyl glycidyl ether)-co-formaldehyde] and poly-(ethylenimine) bi-layers. Our results indicate that the incorporation of graphene into the epoxy-based coatings leads to the improvement of mechanical and barrier properties. Furthermore, the functional groups play important roles in the interfacial bonding between polymer matrix and the nanofillers. Atomic force microscopy (AFM) results indicate very homogeneous and dense films with a thickness of ~25 nm per bi-layer and the successful integration of the nanofillers into the composite coatings. Ellipsometry measurements of film thickness verified a proportional film growth with the number of deposited layers. The degradation and delamination behavior of the coating systems was characterized by means of in situ AFM corrosion experiments. Complementary energy dispersive X-ray spectroscopy (EDX) analysis was used to correlate the corrosion and delamination behavior with the different intermetallic particle chemistries and distributions. The presentation will summarize our results on the effect of coating composition and build-up on the local corrosion processes on thin film covered AA2024-T3 aluminium alloys. T2 - Eurocorr 2021 CY - Online meeting DA - 20.09.2021 KW - In situ AFM KW - Corrosion KW - Thin epoxy-based films PY - 2021 AN - OPUS4-54053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - High temperature corrosion of high (HEA) and medium (MEA) entropy alloys N2 - The high-temperature corrosion behavior of the medium-entropy alloy Cr33Co33Ni33 (MEA) and the high-entropy alloy Fe20Cr20Co20Ni20Mn20 (HEA) in a mixed gas atmosphere of 10% H2O-2% O2 -0.5% SO2 + Ar as carrier gas [Vol.%] at 800 °C with duration times of t = 24h, 48h and 96h was investigated. Both alloys have a single-phase fcc microstructure. The oxidation kinetics of the HEA-CrMnFeCoNi roughly followed a linear rate law and a slow oxide growth was observable for the MEA-CrCoNi. The scale thickness of the corrosion layer in the quinary alloy increased with exposure time, while the scale thickness in the ternary alloy remained constant at around 1 µm. The MEA-CrCoNi developed a protective Cr2O3 layer with minor buckled parts. Co,Ni-chromite (Co,Ni)Cr2O4 was detected by XRD in minor amounts. The scale on HEA-CrMnFeCoNi displayed a triplex structure of a thin, continuous, inner Cr2O3 layer, a dense, intermediate Mn3O4 layer, and a thick, outer, porous layer consisting of Mn3O4 and MnSO4. Sulphides were only identified in the matrix of HEA-CrMnFeCoNi. Thermodynamic equilibrium calculations with FactSage (Log(S2) vs. Log(O2), ΔG of reactions) are in good agreement with these observations. The intense diffusion of Cr in the ternary alloy leads to an immediate formation of a protective Cr2O3 layer. The fast diffusion of Mn through the bulk HEA material and through the formed Cr2O3 layer compared to the other alloying elements is considered as the rate-limiting process. T2 - DMG Sektionstreffen Angewandte Mineralogie und Kristallographie CY - Online meeting DA - 25.02.2021 KW - Cr2O3 KW - High-Temperature Corrosion KW - HEA KW - MEA PY - 2021 AN - OPUS4-52164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 2nd Task Group Meeting TC124 WG4-TC 250 SC5 Task Group Corrosion CY - Online Meeting DA - 06.05.2021 KW - Zinc KW - Corrosion products KW - Gel-type electrolytes KW - Corrosion KW - Atmospheric corrosion PY - 2021 AN - OPUS4-52604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Vorstellung des Forschungsvorhabens GELELEK N2 - Der Vortrag stellt das Forschungsvorhaben GELELEK im Rahmen der Ad hoc Gruppe "GELELEK" des DIN-Normenausschusses Materialprüfung (NMP) vor. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 21.04.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Zink PY - 2021 AN - OPUS4-52541 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kotula, Stefan T1 - Messsystemanalyse („Ringversuch“) zu WIPANO-Vorhaben „GELELEK“ N2 - Der Vortrag stellt die anstehende Messsystemanalyse im Rahmen der Ad hoc Gruppe "GELELEK" des DIN-Normenausschusses Materialprüfung (NMP) vor und erläutert die notwendigen Schritte zur erfolgreichen Durchführung. T2 - Sitzung der Ad hoc Gruppe "GELELEK" im DIN-Normenausschuss Materialprüfung (NMP) CY - Online Meeting DA - 21.04.2021 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosionsuntersuchungen KW - Zink KW - Normung KW - Messsystemanalyse PY - 2021 AN - OPUS4-52542 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seher, Julia T1 - Lightweight Aggregates - Recycling of Construction and Demolition Waste N2 - A brief introduction into the production of lightweight aggregates from construction and demolition waste and some results of the project HYTEGRA. T2 - Postdoc Symposium: BAM Focus Area Material CY - Online meeting DA - 28.04.2021 KW - Leichte Gesteinskörnung KW - Rohstoffliches Recycling KW - Reststoffe KW - Mauerwerkbruch KW - Papierasche KW - Speichermaterial PY - 2021 AN - OPUS4-52606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Current and future technological advancement in polymer matrix composites enabled through fundamental discoveries N2 - This presentation is a summary of the work from the past 20 years’ development of PMC-testing at the BAM-FB 5.3 with respect to safety-relevant design of advanced light weight structures in aircraft, wind turbine and automotive applications. The talk begins with wood as an example from nature, and emphasizes that load case, fiber architectural design and the production process and quality have to go hand in hand to generate an advanced light weight structure. Since PMC-relevant basic findings of mankind span across hundreds of years, high-performance composite applications today are based more on long term experiences than on breakthrough inventions of modern days. In the second part of the talk, future plans and projects of FB-5.3 are presented, specifically addressing H2-safety, circular economy, recycling by design and digitalization of PMC-technologies. T2 - Abteilungsseminar CY - Online meeting DA - 07.09.2021 KW - Polymer Matrix Composites KW - Thermo mechanical fatigue PY - 2021 AN - OPUS4-54150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Beschreibung des Ermüdungsverhaltens von Endlos-Faserverstärkten-Kunststoff-Verbunden mit Hilfe mikromechanischer Modelle N2 - Im Rahmen des Vortrags werden die neusten Ergebnisse aus dem Fachbereich 5.3 zur Beschreibung des Ermüdungsverhaltens von FKV mittels Mikromechanischer-Modelle präsentiert. Explizit wird der theoretische Ansatz am Beispiel von GFK unter thermomechanischer Beanspruchung hergeleitet und an Hand von Versuchsergebnissen verifiziert. T2 - Webkonferenz Composites United, Composite Fatigue CY - Online meeting DA - 30.09.2021 KW - Faser-Kunststoff-Verbunde KW - thermomechanische Beanspruchung KW - Materialmodell PY - 2021 AN - OPUS4-54151 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Internal sulfate resistance of concrete N2 - If the amount of sulfate within the mix design for concrete is not balanced, ettringite formation which first controls solidification continues while the concrete is hardening. Ettringite forms by reaction of sulfate contained in the cement or in some admixture with calcium aluminate (C3A) as cement component. The “late primary ettringite formation” promotes an increase in volume within the hardened concrete leading to cracks. To analyze the effect of substituting part of ordinary Portland cement (OPC) by a treated brown coal fly ash mortar bars were tested according to ASTM C452. This test method was originally developed to extrapolate from the internal to external sulfate attack and is based on the idea that by testing a concrete mixture containing sulfate the process of deterioration is accelerated because it does not have to diffuse into the concrete before reaction first. In addition to the samples prescribed in ASTM C452 further samples in the size of the German SVA procedure were tested also designed for accessing the external sulfate resistance. The results show that while the replacement of 25 % of cement by brown coal fly ash leads to length changes around the limit defined by ASTM, the substitution of 50 % cement exceeded the limit by a multiple. The progress of expansion is the very similar for the two geometries tested. In-situ XRD measurements confirmed that while for pastes made of OPC the formation of ettringite is completed after 20 hours, this is not true for the mixtures containing the brown coal fly ash. In a different study the effect of hydrothermal treatment on the phase composition of ultra-high-performance concrete was analyzed. The results show that the sulfate and aluminate resulting from the decomposition of ettringite are bound into new phases. If this binding is permanent this might allow the larger use of sulfate bearing raw materials. T2 - EuroCoalAsh 2021 Conference CY - Online meeting DA - 02.11.2021 KW - Brown coal fly ash KW - Ettringite KW - Internal sulfate resistance KW - Test methods KW - In-situ XRD KW - Hydrothermal treatment PY - 2021 AN - OPUS4-54134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönherr, J. A. T1 - Robust Determination of Fatigue Crack Propagation Thresholds from Crack Growth Data N2 - To assess the ability of cracks to grow, a robust determination of the threshold against fatigue crack propagation ∆Kth is of paramount importance. The standards ASTM E647 and ISO 12108 introduce operational definitions of ∆Kth based on the crack propagation rate da/dN. For evaluating ∆Kth, both suggest fitting a linear function to a defined subset of the logarithmic ∆K – da/dN test data, where ∆Kth follows by evaluating the linear function at da/dN = 10-7 mm/cycle and da/dN = 10-8 mm/cycle, respectively. In general, this kind of fit suffers from a bad representation of the actual curvature of the crack propagation curve. Therefore, we propose a robust method for evaluating ∆Kth using a non-linear function that reduces the artificial conservativeness induced by the evaluation method as well as the susceptibility to scatter in test data and the influence of test data density. The method is calibrated against a large set of S690QL crack growth data obtained from a total of 48 specimens, and validated against a set of S355NL and S960QL data (3 specimens each), obtained as a part the IBESS (integral fracture mechanics determination of the fatigue strength of welds) project. T2 - ECF23 (European Conference on Fracture 2022) CY - Madeira, Portugal DA - 27.06.2022 KW - Fatigue crack propagation threshold KW - ISO 12108 KW - ASTM E647 KW - Data evaluation methods KW - Experimental determination PY - 2022 AN - OPUS4-55252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Reichelt, Manuel T1 - Untersuchungen zu ungeschmiertem Schwingungsverschleiß an 100Cr6-Kugeln gegen 100Cr6-Ebenen N2 - Die vorliegende Doktorarbeit handelt von der Bestimmung und der Untersuchung vom Verschleißvolumen und vom Verschleißkoeffizienten bei ungeschmierten Modellversuchen an 100Cr6-Ebenen und -Kugeln unter Schwingungsbeanspruchung. Die experimentelle Arbeit wurde mittels statistischer Auswertung einer großen Menge von eigenen und früheren Versuchsdaten an fünf Tribometern bei umfangreicher Variation der Beanspruchungsparameter durchgeführt. Ziel war es, die Wiederholbarkeit und Reproduzierbarkeit der experimentellen Ergebnisse zu überprüfen sowie das Archard-Gesetz zu verifizieren. Des Weiteren wurde der Einfluss der Luftfeuchtigkeit auf den Verschleiß untersucht. KW - Verschleißkoeffizient KW - 100Cr6-Stahl KW - Gesetz von Archard KW - Verschleiß-Map KW - relative Luftfeuchtigkeit PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522664 DO - https://doi.org/10.14279/depositonce-10423 SP - 1 EP - 118 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-52266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Wolf, M. A1 - Kranzmann, Axel T1 - Corrosion and Corrosion Fatigue of Steels in Downhole CCS Environment—A Summary N2 - Static immersion tests of potential injection pipe steels 42CrMo4, X20Cr13, X46Cr13, X35CrMo4, and X5CrNiCuNb16-4 at T = 60°C and ambient pressure, as well as p = 100 bar were performed for 700–8000 h in a CO2-saturated synthetic aquifer environment similar to CCS sites in the Northern German Basin (NGB). Corrosion rates at 100 bar are generally lower than at ambient pressure. The main corrosion products are FeCO3 and FeOOH with surface and local corrosion phenomena directly related to the alloy composition and microstructure. The appropriate heat treatment enhances corrosion resistance. The lifetime reduction of X46Cr13, X5CrNiCuNb16-4, and duplex stainless steel X2CrNiMoN22-5-3 in a CCS environment is demonstrated in the in situ corrosion fatigue CF experiments (axial push-pull and rotation bending load, 60°C , brine: Stuttgart Aquifer and NGB, flowing CO2: 30 L/h, +/- applied potential). Insulating the test setup is necessary to gain reliable data. S-N plots, micrographic-, phase-, fractographic-, and surface analysis prove that the life expectancy of X2CrNiMoN22-5-3 in the axial cyclic load to failure is clearly related to the surface finish, applied stress amplitude, and stress mode. The horizontal grain attack within corrosion pit cavities, multiple fatigue cracks, and preferable deterioration of austenitic phase mainly cause fatigue failure. The CF life range increases significantly when a protective potential is applied. KW - Carbon capture and storage KW - Steel KW - High alloyed steel KW - Corrosion KW - Corrosion fatigue KW - CCS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523948 DO - https://doi.org/10.3390/pr9040594 VL - 9 IS - 4 SP - 594 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfretzschner, Beate A1 - Schaupp, Thomas A1 - Hannemann, Andreas A1 - Schultz, Michael A1 - Griesche, Axel T1 - On the Genesis of Artifacts in Neutron Transmission Imaging of Hydrogenous Steel Specimens N2 - Hydrogen-charged supermartensitic steel samples were used to systematically investigate imaging artifacts in neutron radiography. Cadmium stencils were placed around the samples to shield the scintillator from excessive neutron radiation and to investigate the influence of the backlight effect. The contribution of scattered neutrons to the total detected intensity was investigated by additionally varying the sample-detector distance and applying a functional correlation between distance and intensity. Furthermore, the influence of the surface roughness on the edge effect due to refraction was investigated. KW - Refraction KW - Neutron imaging KW - Hydrogen KW - Supermartensitic steel KW - Backlight KW - Scattering PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506587 DO - https://doi.org/10.3390/jimaging6040022 VL - 6 IS - 22 SP - 1 EP - 10 PB - MDPI CY - Basel, Switzerland AN - OPUS4-50658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Khandarkhaeva, S. A1 - Bykov, M. A1 - Fedotenko, T. A1 - Hanfland, M. A1 - Sukhikh, A. A1 - Gromilov, S. A1 - Dubrovinsky, L. T1 - Face-centered cubic refractory alloys prepared from single-source precursors N2 - Three binary fcc-structured alloys (fcc–Ir0.50Pt0.50, fcc Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50) were 14 prepared from [Ir(NH3)5Cl][PtCl6], [Ir(NH3)5Cl][PtBr6], [Rh(NH3)5Cl]2[PtCl6]Cl2 and 15 [Rh(NH3)5Cl][PdCl4]·H2O, respectively, as single-source precursors. All alloys were prepared by 16 thermal decomposition in gaseous hydrogen flow below 800 °C. Fcc–Ir0.50Pt0.50 and fcc–Rh0.50Pd0.50 17 correspond to miscibility gaps on binary metallic phase diagrams and can be considered as 18 metastable alloys. Detailed comparison of [Ir(NH3)5Cl][PtCl6] and [Ir(NH3)5Cl][PtBr6] crystal 19 structures suggests that two isoformular salts are not isostructural. In [Ir(NH3)5Cl][PtBr6], specific 20 Br…Br interactions are responsible for crystal structure arrangement. Room temperature 21 compressibility of fcc–Ir0.50Pt0.50, fcc–Rh0.66Pt0.33 and fcc–Rh0.50Pd0.50 has been investigated up to 50 GPa 22 in diamond anvil cells. All investigated fcc-structured binary alloys are stable under compression. 23 Atomic volumes and bulk moduli show good agreement with ideal solutions model. For fcc–24 Ir0.50Pt0.50, V0/Z = 14.597(6) Å3·atom-1, B0 = 321(6) GPa, B0' = 6(1); for fcc–Rh0.66Pt0.33, V0/Z = 14.211(3) 25 Å3·atom-1, B0 =259(1) GPa, B0' = 6.66(9); for fcc–Rh0.50Pd0.50, V0/Z = 14.18(2) Å3·atom-1, B0 =223(4) GPa, 26 B0' = 5.0(3). KW - High-pressure KW - Refractory alloys KW - Platinum group metals KW - Single-source precursors PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508176 DO - https://doi.org/10.3390/ma13061418 VL - 13 IS - 6 SP - 1418 PB - MDPI CY - Basel AN - OPUS4-50817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Sukhikh, A. A1 - Kraus, Werner A1 - Gromilov, S. T1 - Synthesis and Crystal Chemistry of Octahedral Rhodium(III) Chloroamines N2 - Rhodium(III) octahedral complexes with amine and chloride ligands are the most common starting compounds for preparing catalytically active rhodium(I) and rhodium(III) species. Despite intensive study during the last 100 years, synthesis and crystal structures of rhodium(III) complexes were described only briefly. Some [RhClx(NH3)6-x] compounds are still unknown. In this study, available information about synthetic protocols and the crystal structures of possible [RhClx(NH3)6−x] octahedral species are summarized and critically analyzed. Unknown crystal structuresof(NH4)2[Rh(NH3)Cl5],trans–[Rh(NH3)4Cl2]Cl·H2O,andcis–[Rh(NH3)4Cl2]Clarereported based on high quality single crystal X-ray diffraction data. The crystal structure of [Rh(NH3)5Cl]Cl2 was redetermined. All available crystal structures with octahedral complexes [RhClx(NH3)6-x] were analyzed in terms of their packings and pseudo-translational sublattices. Pseudo-translation lattices suggest face-centered cubic and hexagonal closed-packed sub-cells, where Rh atoms occupy nearly ideal lattices. KW - Pseudo-translationalsublattices KW - Rhodiumcomplexes KW - Ligandsubstitution KW - Crystalstructure PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508194 DO - https://doi.org/10.3390/molecules25040768 VL - 25 IS - 4 SP - 768 PB - MDPI CY - Basel AN - OPUS4-50819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Domonov, D. A1 - Pechenyuk, S. A1 - Belyevskii, A. T1 - Formation of Nanostructured Carbon from [Ni(NH3)6]3[Fe(CN)6]2 N2 - The products of thermal decomposition in an argon atmosphere of [Ni(NH3)6]3[Fe(CN)6]2 as a precursor has been studied. Decomposition products were studied up to 800◦C. Above 600◦C, all coordination bonds in the residues are broken with a formation of Ni3Fe, Fe, and free carbon with a small admixture of nitrogen. Elementary carbon can be easily separated from metals by treatment with a water solution of hydrochloric acid. Only carbon is responsible for the specific surface of the composite products. The released carbon has a high degree of graphitization and begins to oxidize in air above 500°C and is completely oxidized above 700°C. KW - Carbon materials KW - Double complex compound KW - Thermal decomposition PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508188 DO - https://doi.org/10.3390/nano10020389 VL - 10 IS - 2 SP - 389 PB - MDPI CY - Basel AN - OPUS4-50818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 50, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2020 KW - Gefahrgutregeln KW - Anerkennungen KW - Zulassungen KW - Richtlinien KW - Festlegungen PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527351 SN - 0340-7551 VL - 50 IS - 4 SP - 451 EP - 474 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52735 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - How NDT and AI support Reincarnate N2 - Der Vortrag gibt eine Übersicht über aktuelle zerstörungsfreie Prüfmethoden, die verwendet werden können, um eine Zustandsbewertung von Bauteilen im Bestand vorzunehmen und mögliche Wiederverwendungsstrategien zu entwickeln. Ebenfalls zeigt der Vortrag, welche Möglichkeiten es gibt, künstliche Intelligenzmethoden zu verwenden, um aus recykelten Materialien wieder hochwertige, neue Baustoffe zu entwickeln. T2 - Stammtisch Nachhaltiges Bauen CY - Berlin, Germany DA - 23.05.2023 KW - Recycling KW - Zerstörungsfreie Prüfung KW - Kreislaufwirtschaft KW - Bauteile KW - Künstliche Intelligenz PY - 2023 AN - OPUS4-57710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 51, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2021 KW - Anerkennungen KW - Zulassungen KW - Gefahrgutregeln KW - Festlegungen KW - Richtlinien KW - Gebührenverordnung KW - Preis- Leistungsverzeichnis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529061 SN - 0340-7551 VL - 51 IS - 2 SP - 71 EP - 110 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-52906 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - Sitzung des GfKORR Arbeitskreises „Zink und Zinküberzügel“ CY - Online meeting DA - 28.09.2021 KW - Atmosphärische Korrosion KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Zink PY - 2021 AN - OPUS4-53410 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Franz-Georg T1 - Beschleunigte Alterung von Geotextilien zur Ermittlung von Materialeigenschaften N2 - Geokunststoffe werden im Wasserbau häufig eingesetzt, beispielsweise bei Maßnahmen für den Küstenschutz oder in Ballastschichten für Windenergieanlagen. Eine zunehmende Anwendung von Geokunststoffen wird aufgrund der Ausweitung der Offshore-Windenergieerzeugung und des Schutzes auf steigende Wasserspiegel und extremere Wetterbedingungen infolge des Klimawandels beobachtet. Die Anwendung von Geokunststoffen in Wasserbauprojekten bietet zwar verschiedene wirtschaftliche und technische Vorteile, wurde jedoch kürzlich in Frage gestellt, da sich diese Materialien während ihrer Lebensdauer verschlechtern und langfristig gefährliche Auswirkungen auf die aquatische Umwelt haben können, insbesondere als Ursprung von Kunststoffabfällen oder als Quelle / Senke für Chemikalien wie Weichmacher und Stabilisatoren, die bei der Herstellung von Geokunststoffen verwendet werden, um deren Leistung zu verbessern. Der Vortrag geht auf diese Bedenken ein. T2 - Geotextilien im Wasserbau CY - Online Meeting DA - 14.04.2021 KW - Wasserbau KW - Geotextilien KW - Beschleunigte Alterung PY - 2021 AN - OPUS4-52434 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tian, H. T1 - Composition and microstructure stability of cement compound under cyclic hydrothermal condition N2 - There have been many researches focused on the performance improvement of ultra-high performance concrete (UHPC) by autoclaving treatment. The goal of autoclaving is to increase the pozzolanic reaction, and to densify the cement stone and the transition zone which originates from the incorporation of supplementary cementitious materials (SCMs), such as silica fume, fly ash and blast furnace slag. Due to the superior properties, UHPC can also be utilized under high mechanical load and aggressive condition, for example, the fabrication of water tanks for thermal storage which is of great significance for saving energy and reducing CO2 emission. It is known that mineral stability of the hydration products of an inorganic binder is highly related to the temperature and pressure of the environment. A certain stable composition at room temperature, however, may undergo a phase transformation at high temperature and the performance decrease under this severe condition will generally be more severe. In this way, the rationale behind this deterioration under long-term hydrothermal condition involving many cycles and long duration has to be clarified, and then appropriate optimizing methods will be performed in order to obtain a kind of construction with high durability under aggressive environment. For this purpose, different types and amounts of SCMs are introduced into the standard mixture of UHPC and the phase compositions after autoclaving at 200 °C and 15.5 bar are determined by combined X-ray diffraction and scanning electron microscope. Mercury intrusion porosimeter is used to characterise the microstructure of the samples. In order to establish the relationship between microstructure and macroscopic properties, compressive and flexural strength are also investigated. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - Hydrothermal treatment KW - UHPC KW - Composition PY - 2020 AN - OPUS4-52377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Prozess- und materialbedingte Ursachen für Korrosionserscheinungen an nichtrostenden Stählen N2 - Der Vortrag beleuchtet prozess- und materialbedingte Ursachen für Korrosionserscheinungen an nichtrostenden Stählen. Der Fokus liegt auf dem Einfluss von Schleifprozessen. Es werden Maßnahmen erläutert, um die Korrosionsbeständigkeit der Oberfläche zu verbessern. T2 - 3M Webinar „Schleiftechnologien zur Korrosionsvermeidung und Produktivitätssteigerung“ CY - Online meeting DA - 25.03.2021 KW - Nichtrostender Stahl KW - Korrosion KW - Schleifprozesse PY - 2021 AN - OPUS4-52360 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Process- and material-related causes for corrosion defects on stainless steels N2 - The presentation provides information on process- and material-related causes for corrosion on stainless steels. The influence of surface grinding is discussed. Methods for enhancing the corrosion resistance of stainless steels are shown. T2 - 3M Webinar “Technologies, Tools & Tips to avoid corrosion on Stainless Steel” CY - Online meeting DA - 25.02.2021 KW - Stainless steel KW - Corrosion KW - Grinding processes PY - 2021 AN - OPUS4-52358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seneschal-Merz, Karine T1 - New UV-protective glazing for the conservation of cultural assets N2 - For centuries, churches, secular buildings and museums have been furnished with valuable works of art. Many works of art are UV- and light-sensitive. It is well known that especially UV radiation causes damage and discoloration in paintings, textiles, plastics, wood and other materials. In particular, the wavelengths between 280 and 410 nm cause color changes, embrittlement or destruction of e.g. plastics over time. Therefore, strongly UV-absorbing glasses are advantageous for architecture and are necessary for the protection of cultural assets. As restorers in all disciplines become more and more aware, the demands placed on buildings and their furnishings in terms of climate are becoming increasingly detailed and precise. The aim in each case is to preserve the valuable artwork. For some years now, the industry has been offering the protection of cultural objects by installing special UV-protective glasses. Currently, UV protection for church buildings is realized by laminated safety glass equipped with appropriate UV-protective plastic films. Technically, this always means a second pane of glass in front of the windows, which is installed outside the building. This creates climatic gaps that are difficult to control and deterioration due to ageing effects can be expected. At the same time, this protective glazing is not invisible and has a considerable aesthetic influence on the interior and exterior appearance of the building. Meanwhile, the preservation of historical monuments accepts such aesthetic cuts on buildings in order to protect the artwork in the interior from UV light. To this day, however, the long-term durability of UV protection provided by inserted plastic films is still controversial. To date the only available alternative on the market is a mouth-blown UV protection glass which uses a so-called overlay to provide UV protection. This shows that UV protection can also be achieved by glasses without plastic films thus realizing an exclusive inorganic protection which normally is more stable than a polymeric one. So far there are not enough studies to prove long-term durability. The aim of this project is to provide existing glazing or new glazing to be created with a highly transparent layer that ensures this UV-protective filter function below 400 nm. The glass coating is to be applied to the glass over a large area and fired into the surface like a classic ceramic enamel paint with the same technics. In addition, it should be long-term durable in its function. It means, that the glass has to be fused at temperatures below 630 °C during the firing process, its chemical durability has to be high, its coefficient of thermal expansion has to be as close as the one of the substrate (usually float glass) and the glass has to absorb the UV-radiation within a thin thickness (thinner as 100 µm). In this project, the long-term durability of commercial UV-protective glasses is examined. New low melting glasses containing UV-absorbing ions are being developed. Their UV-absorption as a thin layer is analyzed as well as their chemical durability and their thermal properties. We are grateful to BMWI for the financial support in the frame of the Central Innovation Programme for SMEs (ZIM). T2 - HVG-DGG: 94. Glastechnische Tagung CY - Online meeting DA - 10.05.2021 KW - Glass KW - Low melting KW - Chemical durability KW - Weathering tests KW - Aging test KW - UV absorption KW - UV protection KW - Architecture KW - Optical properties PY - 2021 AN - OPUS4-52648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Botsch, B T1 - Classification of fracture surface types based on SEM images N2 - The following work deals with the quantitative fracture surface evaluation in damage analysis. So far, fracture surfaces have almost exclusively been evaluated qualitatively, i.e. the presence of fracture features is documented and their surface proportions are estimated, if necessary. Many years of experience are required, as well as an intensive comparison with defined comparative images from the literature. The aim of this work is the development of classifiers which can recognize fracture mechanisms or fracture features in scanning electron microscope images (SEM). The basis is 46 SEM images, which have been evaluated by fractography experts with regard to fracture features. The existing data set of images is expanded using augmentation methods in order to increase the variability of the data and counteract overfitting. Only convolutional neural networks (CNN) are used to create the classifiers. Various network configurations are tested, with the SegNet achieving the best results. T2 - Materialsweek 2021 CY - Online meeting DA - 07.09.2021 KW - Fractography KW - Fracture surface KW - Deep learning KW - SEM PY - 2021 AN - OPUS4-53418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Schulz, Wencke A1 - Schneider, M. A1 - Karafiludis, Stephanos A1 - Laplanche, G. T1 - High-Temperature Oxidation in Dry and Humid Atmospheres of the Equiatomic CrMnFeCoNi and CrCoNi High- and Medium-Entropy Alloys N2 - Surface degradation phenomena of two model equiatomic alloys from the CrMnFeCoNi alloy system were investigated in 2% O2 and 10% H2O (pO2 = 0.02 and 10−7 atm, respectively) at 800 °C for times up to 96 h. The crystallographic structures, morphologies, and chemical compositions of the corrosion layers developing on CrMnFeCoNi and CrCoNi were comparatively analyzed by mass gain analysis, X-ray diffraction, and scanning electron microscopy combined with energy-dispersive X-ray spectroscopy and electron backscatter diffraction. The oxidation resistance of CrMnFeCoNi is relatively poor due to the fast growth of porous Mnoxide(s). CrCoNi forms an external chromia layer that is dense and continuous in a dry 2% O2 atmosphere. This layer buckles and spalls off after exposure to 10% H2O atmosphere. Beneath the chromia layer, a Cr-depleted zone forms in the CrCoNi alloy in both environments. As the oxide scale spalls off in the H2O-containing atmosphere, a secondary chromia layer was observed and correspondingly enlarges the Cr-depleted zone. In contrast, as the chromia layer remains without significant spallation when CrCoNi is exposed to a dry oxidizing atmosphere, the region depleted in Cr is narrower. KW - High temperature oxidation KW - High entropy alloys KW - Medium entropy alloys KW - CrMnFeCoNi KW - CrCoNi KW - Mn-oxides PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517859 DO - https://doi.org/10.1007/s11085-020-10014-7 SN - 0030-770X VL - 95 IS - 1-2 SP - 105 EP - 133 PB - Springer AN - OPUS4-51785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Vecchiato, Luca T1 - Fatigue limit estimation of welded joints under constant amplitude uniaxial loading adopting the cyclic R-curve analysis N2 - Most of the in-service failures of welded structures are due to fatigue damage occurring in the joints. Damage tolerant approaches based on the principles of Fracture Mechanics have been shown to play a key role in this framework, as the fatigue limit is defined by the non-propagating condition of multiple defects at the weld toe. The fatigue limit assessment can be performed using the cyclic R-curve analysis which consists in comparing the driving force of a crack propagating into a component, which depends on the geometry, material and external loads, with its resistance curve, i.e. the cyclic R-curve. The crack propagation occurs whenever the crack driving force is higher than the resistance to fatigue crack propagation, while the crack is arrested in the opposite case. Consequently, this suggests that the fatigue limit of a component is defined as that stress level at which the crack driving force curve is tangent to the crack resistance curve. In the present work, the cyclic R-curve analysis has been adopted for determining the fatigue limit of stress-relieved transverse non-load-carrying joints made of S355 structural steel and subjected to fatigue axial loadings. Experimental tests have been performed to evaluate the fatigue limit of the joints. The driving force, identified by the applied Stress Intensity Factor (SIF), has been evaluated by means of linear elastic finite element analysis taking advantage of the Peak Stress Method for its rapid estimation. Based on the experimental observations that the crack initiation and early crack growth phases in welded joints occur within the Heat Affected Zone (HAZ) the cyclic R-curve has been experimentally derived for both the base metal and HAZ material. T2 - European Conference on Fracture 2022 (ECF23) CY - Funchal, Portugal DA - 27.06.2022 KW - Welded Joints KW - Fatigue Limit KW - Cyclic R-curve PY - 2022 AN - OPUS4-55254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Sustainability Finding its Way into Flame Retardancy: Food for Thought between Fake Fiction and Future N2 - Main message: Sustainability, or in other words, exploiting environmental conservation for the economic welfare and prosperity for all, would revolutionise the plastics industry were it to become predominant practice as a linear, fossil-fuel–based economy is switched to a carbon circular economy. Food for though is given by dint of a critical overview of the current trends in sustainable flame-retardant polymeric materials. Introduction: Transforming the plastics industry into a carbon circular economy over the next 30 years requires an immediate revolution entailing the development of cutting-edge materials and the planning of future industrial production plants. Hence, the innovative field of flame-retardant polymeric materials should lend its strength to drive this challenge. Visionary solutions are proposed to inspire us, while the implementation of economically feasible concepts can take us forward into the future. Experimental The synthesis, processing, polymer analysis, thermal analysis, and investigation of fire behaviour from our own research are performed according to the state of the art, mostly in accordance with the pertinent ISO standards. Indeed, some of our equipment is part of the accredited lab; for the other methods we fulfil equivalent quality standards in terms of maintenance, calibration, participation in round robins, etc. Work steps such as the synthesis or preparation of new materials are usually outsourced or done with partners that have the relevant core competence. The talk also presents examples from other groups whose experimental is described in the corresponding scientific papers. Results and Discussion An overview of current trends towards producing sustainable, flame-retardant polymeric materials is presented, using examples from the literature and by sketching our own projects performed in recent years. The examples are structured along a common theme leading from the use of old and new natural materials with some intrinsic flame retardancy, via flame-retardant biopolymers and biocomposites, to using renewable sources for flame retardants with the objective of exploiting natural sources available as industrial waste streams. Natural flame retardants and adjuvants are highlighted, although the status of most may be assessed as merely motivating our vision. Nevertheless, there are natural material streams finding their way into polymer mass production as fillers, adjuvants, polymers, or renewable educt sources. Natural substances originating from industrial waste streams open the door to sustainable solutions, because they are often available at low cost and avoid competition for land with farming or virgin forests. Aside from this main topic, remarks will address the recycling of flame-retarded polymeric materials; vitrimers are mentioned as a potential material for recyclable thermosets. At the end of the day, only convincing property profiles will prevail both for exploiting renewable sources and circular design, including cost effectiveness, sufficient availability, consistent quality, processibility, mechanical properties, and flame retardancy. However, sustainability must not be merely tolerated as an additional demand, but should instead be recognized as a solution, because sustainability aspires to ensure our economic welfare now and in the future. Acknowledgement: The examples shown from own project were supported by funding grants: BMBF WTZ: 01DN16040, DFG Scha 730/19-1, VW-Stiftung: Experiment No: 97437, DFG Scha 730/20-1, BMBF KMU Innovativ 031B1289B. T2 - 19th European Meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Renewable KW - Biocomposite KW - Sustainable KW - Circular economy KW - Natural PY - 2023 AN - OPUS4-57815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Fraucture mechanics-based probablistic structural integrity assessment for aero-engine turbine disk N2 - Aero-engine turbine disks are safety-relevant components which are operated under high thermal and mechanical stress conditions. The aim of this work is to present part of a fracture mechanics-based probabilistic assessment procedure under development which aims at calculating the critical rotational speed of the turbine disk based on the numerical-analytical solutions and regulations for the failure probability. In particular, the rim-peeling failure mode is considered as case study. A semi-circular surface crack is modelled at the most stressed region at the diaphragm of a turbine disk. In order to design a lab representative specimen, beside the crack driving force, expressed in terms of J-integral, also the constraint to plastic deformation e.g., stress triaxiality, at the crack-tip must be similar for the same crack in the specimen and in the disk. The analytical solutions to calculate the crack driving force for the lab representative specimen are used for the Monte Carlo simulations, the result of which has been assessed in the form of a Failure Assessment Diagram (FAD). The results of the probabilistic structural integrity assessment show good agreement between Monte Carlo simulations and certification values for the disk in terms of expected failure mode and value of the critical speed. T2 - ICF15 - International Conference on Fracture CY - Atlanta, GA, USA DA - 12.06.2023 KW - Fracture Mechanics KW - Failure Assessment Diagram KW - Finite Element Analysis KW - Component Assessment PY - 2023 AN - OPUS4-57727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Probabilistic structural integrity assessment of welded joints N2 - The fatigue assessment of welded joints requires several input data, which can be subdivided into three categories: geometry, material and loading. The number of input data depends essentially on the complexity of the models employed and on the level of accuracy of the analysis. It is common practice to use safety factors in design to account for the scatter of the input parameters. Nevertheless, overly-conservative factors lead often to unrealistic estimations of fatigue life. This work presents a fracture mechanics-based model for the structural integrity assessment of welded joints under constant amplitude fatigue loading, in which the local geometry at the weld toe and the fatigue crack growth properties are considered statistically distributed. The approach is validated against a large number of experimental data. T2 - ICF15 - International Conference on Fracture CY - Atlanta, GA, USA DA - 12.06.2023 KW - Fatigue KW - Fracture Mechanics KW - Weldments KW - Short crack KW - Probabilistic Assessment PY - 2023 AN - OPUS4-57726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jentzsch, Stefan T1 - Numerical and experimental investigations on metal shear band formation at high strain rates with a Hopkinson bar setup N2 - The essence of dynamic failure is closely linked to the formation of adiabatic shear bands (ASB), which result from the localization of shear strain under high deformation speeds accompanied by a rapid temperature increase. Understanding this phenomenon is crucial in view of safety issues when impacts of fast rotating machine components (i.e. aircraft turbine blades) may occur. Our contribution addresses both the experimental evidence and characterization of ASBs due to high-speed impact tests at the Split HOPKINSON pressure bar (SHPB) setup and the finite element analysis to determine the parameters of the underlying constitutive model, which is closely related to JOHNSON-COOK (JC) material model. Experimental investigations were performed on notched shear specimens made of the fine -grained structural steel S690QL and the displacements in the regions affected by shear localization were measured with subset-based local Digital Image Correlation (DIC). The displacement fields, obtained in the SHPB tests, were considered as an objective to validate and to identify the constitutive parameters with. The JC model could reasonably reproduce the displacement distribution. In order to overcome the issues with mesh dependency we provide a nonlocal extension based on the implicit gradient model approach. T2 - GAMM Annual Meeting 2023 CY - Dresden, Germany DA - 30.05.2023 KW - Gradient-enhanced damage KW - Adiabatic shear bands KW - Split Hopkinson bar KW - Digital image correlation KW - Viscoplasticity KW - Finite element analysis PY - 2023 AN - OPUS4-57827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Niemz, P. A1 - Baensch, Franziska A1 - Brunner, A. J. ED - Pavalache-Ilie, M. ED - Curtu, A. L. T1 - Acoustic Emission Analysis And Synchrotron-based Microtomography of glued shear strength samples from spruce wood N2 - To better understanding the failure of adhesive joints tensile tests were carried out on miniature test specimens from Norway spruce in the synchrotron. Urea-formaldehyde resin was used as adhesive. e. For comparison purposes, tensile tests were carried out on solid wood and on bonded miniature tensile shear samples with acoustic emission. The acoustic emission signals of all the experiments occurred with classified pattern recognition. This resulted in two classes of signals for each two frequency peaks. One class consisted of the low-frequency and the other of the higher-frequency peak of higher intensity, but this was essentially independent from the structure (solid wood or plywood) and size scale of the test specimens. The influence of the adhesive layers was determined on wood test specimens on laboratory scale and on miniature test specimens with an adhesive layer and selected fiber orientations. This gave evidence that the sound emission signals from the failure of the adhesive layer presumably of the class with low frequency signals peak in the range of services can be assigned. KW - Wood KW - Bondline KW - In-situ test KW - Acoustic emission KW - Synchrotron tomography PY - 2020 DO - https://doi.org/10.31926/but.fwiafe.2020.13.62.1.7 VL - 13 IS - 62 Part 1 SP - 81 EP - 88 PB - Transilvania University Press, Brasov, Romania CY - Brasov AN - OPUS4-51010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - New findings on the formation of corrosion product layers on zinc in the atmosphere N2 - The presentation shows systematic investigations to describe the corrosion and corrosion product formation processes of pure zinc under the climatic conditions currently prevailing in the Federal Republic of Germany. The investigations in their entirety aim at questioning current and establishing new ways of looking at the formation of corrosion products of pure zinc under atmospheric corrosion conditions. Thus, they make a significant contribution in understanding corrosion protection by zinc and zinc coatings. In particular, the focus is placed on the initial stage of the corrosion product formation. A systematic investigation of this time range, which is characterized by very reactive corrosion products, is only made possible by using gel-type electrolytes. The short periods of time at the beginning of weathering is now measurable and their influence on the formation of corrosion products and the kinetics of layer formation describable. By combining the new electrochemical approach with gravimetric, microscopic and analytical methods, new insights could be gained both on a methodic and scientific level. T2 - 26th International Galvanizing Conference and Exhibition CY - Rome, Italy DA - 20.06.2022 KW - Atmospheric Corrosion KW - Corrosion KW - Corrosion products KW - Gel-type electrolytes KW - Zinc PY - 2022 AN - OPUS4-55113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Forschungsprojekt RUNOFF: "Neubewertung der Dauerhaftigkeit von Dach- und Fassadenmaterialien und des Eintrags von Schwermetall-Ionen in die Umwelt hervorgerufen durch Runoff„ N2 - Bei Betrachtungen zur Lebensdauer von Metallbauteilen im Bauwesen müssen Korrosions- und Runoff-Vorgänge an der Atmosphäre als verschiedene Reaktionen unterschieden werden. Korrosion ist der Prozess, der von elektrochemischen Reaktionen an der Grenzfläche Metall/Patina kontrolliert wird. Runoff dagegen wird durch chemische Reaktionen an der Grenzfläche Patina/Atmosphäre begünstigt. Mit zunehmender Bewitterungszeit nimmt die Korrosionsgeschwindigkeit stetig ab, während postuliert wird, dass die Geschwindigkeit des Runoffs über die gesamte Zeit konstant bleibt. Dieses Verhalten des Runoffs muss aber zunehmend bezweifelt werden. Die Gesamtmenge an abgezehrtem Metall beinhaltet zwei Bestandteile. Ein Teil wird in die Schicht aus Korrosionsprodukten eingebaut, der andere wird aufgrund von Niederschlägen aus der Patina gelöst. Aus diesem Grund ist die Menge an Zink-Runoff stark abhängig von den Eigenschaften der Korrosionsprodukt- bzw. Patinaschicht und nicht anhand der Zusammensetzung des Metalls abschätzbar. Vorhandene Modelle können die Menge an Runoff, und damit verbunden die Abzehrung einer Schicht aus Zink und Kupfer, sowie den resultierenden Eintrag von Schwermetallionen in die Umwelt nicht mehr darstellen und erklären. Um den Korrosionsschutz an Bauwerken zum einen dauerhaft unter Beachtung von Kostenaspekten und Ressourcenschonung und zum anderen unter ökologischen Gesichtspunkten auslegen zu können, müssen deshalb neue wissenschaftliche Grundlagen erarbeitet und die Mechanismen beschrieben werden. Das BAM-Forschungsvorhaben RUNOFF widmet sich den Fragestellungen. Der Vortrag gibt einen kurzen Überblick zum Forschungsvorhaben. T2 - 19. Projektetage der Bauforschung CY - Online meeting DA - 22.03.2022 KW - Runoff KW - Zink KW - Korrosion KW - Kupfer PY - 2022 AN - OPUS4-54580 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541891 DO - https://doi.org/10.3390/ma15010341 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruns, Sebastian T1 - Digitalizing a lab course for undergraduate students: ELN, ontology, data management N2 - We report about a joint project aiming at the digitalization of a lab course in materials testing. The undergraduate students were asked to prepare samples of a precipitation hardened aluminum alloy and characterize them using hardness and tensile tests. In a first step, we developed the frames for the digital labor notebook using eLabFTW. The primary data and the relevant metadata of each run were saved in a central database and made available for analysis and report issues. The whole set of results produced in a course was made available in the database. This database can be improved and serve as an open repository for data on this specific alloy. The logical frame for the joint project was provided by the PMD Core Ontology (PMDco), a mid-level ontology that enables the representation and description of processes and process chains in an MSE-specific manner, ensuring full traceability of generated data. For the digitalization of this lab course, the tensile test ontology (TTO) was applied which is designed as a module of the PMDco using strongly related semantic concepts. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Electronic Lab Notebook KW - FAIR data management KW - Digtial Representation KW - Knowledge graph and ontologies PY - 2023 AN - OPUS4-58207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2022 PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545287 SN - 0340-7551 VL - 52 IS - 1 SP - 1 EP - 54 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2022 KW - Festlegungen KW - Zulassungen KW - Richtlinien KW - Anerkennungen PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550917 SN - 0340-7551 VL - 52 IS - 2 SP - 55 EP - 158 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55091 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Innovation und Sicherheit durch Einsatz von Duplexstählen in Straßentunneln N2 - Es werden die Ergebnisse eines mehrjährigen Forschungsvorhabens der BAM in Zusammenarbeit mit Straßenbauverwaltungen der Länder und Industriebeteiligten zur betriebstechnischen Ausrüstung von Straßentunneln präsentiert. Schwerpunkte waren die Bestimmung der Korrosivität der Atmosphäre von 3 ausgewählten Straßentunneln, die Analyse korrosionsrelevanter Ablagerungen und von Klimadaten. Die Auswirkungen dieser Einflussgrößen auf die Dauerhaftigkeit von Konstruktionen aus nichtrostenden Stählen wurde ermittelt und in Abhängigkeit verschiedener Einflussparameter dargestellt. Die Ergebnisse der systematischen Untersuchungen an Prüfköpern decken sich mit Beobachtungen an realen Bauteilen. Spaltbehaftete Konstruktionen aus Werkstoffen der CRC III führen demnach in Zeiträumen zwischen 10 und 15 Jahren zu Korrosionserscheinungen, welche die technische Sicherheit beeinträchtigen können und die erwartete Dauerhaftigkeit nicht erfüllen. Die Folge sind zusätzliche Sperrungen und ein vorzeitig notwendiger Unterhaltsaufwand, die erhebliche Kosten verursachen. Im Ergebnis ist eine Überarbeitung des aktuellen Regelwerkes erforderlich, um die angestrebte Dauerhaftigkeit von 30 Jahren zu gewährleisten. T2 - Sitzung ISER Marketingausschuss CY - Dusseldorf, Germany DA - 24.04.2024 KW - Korrosion KW - Straßentunnel KW - Dauerhaftigkeit KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59955 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Curtain Walls with Biofilms for Improving the City Climate N2 - Building envelopes & natural rock surfaces represent the frontier between solid material surfaces, biosphere and the atmospheric environment – and are subject to permanent change in structure and chemistry. These surfaces are a natural habitat of subaerial rock biofilms (SAB) that are an important stage of primary succession. As their metabolic processes have a great impact on the composition of the near-surface layers of the earth biofilms on natural and manmade hard substrates are a research focus of geomicrobiology. In technical systems immobilized algae biofilms are already used successfully for wastewater cleaning. Algae can eliminate bacteria from the water and at the same time increase the oxygen concentration and the pH value in the water through photosynthesis, which again allows phosphate elimination to take place. Nitrificants contained in the algae biofilm convert ammonium to nitrite and nitrate. Mineral claddings for building facades could be engineered to sustain either natural or previously established carefully selected algae-dominated biofilms and this way help to clean the air. For a targeted engineering of the mineral substrates and the biofilms attached to them basic knowledge is however missing. By systematic research in an interdisciplinary team of microbiologists and building material scientists the following questions shall be clarified • How can a curated biofilm be stabilized on the surface and designed to be durable without compromising the substrate • What exactly do the biofilms need in terms of moisture in their respective growth stages? Or how long water must be available in what form and quantity to enable growth. • What is the influence of the substrate on the availability and quality of the (rain) water (water quality, leaching of substances (alkalis) from the building materials, leaching of aerosol components, surface tension, suction tension, thickness of the water molecule layers adsorbed in the pore spaces....) There are several research groups working on bioreceptive building materials which emphasizes the general interest in the topic. The idea of speeding-up the process by the targeted establishment of biofilms on building façade panels is a unique approach that has so far only been researched at BAM. Architects are very interested in biofilm facades as a new co-designing method of humans and nature reflecting the changing awareness for the loss of biodiversity in cities. If the biofilms need irrigation the evaporative cooling would reduce the urban heat island effect. T2 - Preparatory Workshop SPP 2451: Engineered Living Materials with Adaptive Functions CY - Saarbrücken, Germany DA - 10.07.2023 KW - Engineered living materials KW - Adaptive functions KW - Bioreceptivity KW - Biofilm KW - Concrete PY - 2023 UR - https://spp2451.de/event/preparatory-workshop/ AN - OPUS4-58965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Biorezeptiver Beton: Interdisziplinäre Forschung an der BAM N2 - Inhalt des Vortrags: Forschungsidee und Zielstellung, Forschungsstruktur, Veränderung, Wasserverfügbarkeit, Wasserrückhaltevermögen, pH-Wert, Speziesauswahl, Applikation, Monitoring von Bewuchs T2 - BDA Galerie, Ausstellung: wechselStoffwechsel, Galeriegespräch Nr. 3 CY - Berlin, Germany DA - 06.06.2023 KW - Biorezeptivität KW - Beton KW - Biofilm KW - Funktionalisierung KW - Fassade PY - 2023 UR - https://www.bda-berlin.de/events/wechsel-stoff-wechsel-gespraech-3/ AN - OPUS4-58961 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Testing the fibre matrix interface of short glass fibre reinforced PMCs with using the push out technique N2 - With this presentation, the push-out technique is explained. The focus of the experimental work is on the characterization of the fiber-matrix interface of short fiber reinforced composites. The reinforcing component was glass fibers and the matrix polymer was PA6.6 and PPA. It is demonstrated for the first time that the push-out technique ca be applied on injection molded short fiber PMC and is sensitive to the mechanical interface properties. Further studies are planned on the influence of multiple processing, the temperature and humidity. T2 - Composirtes United Workshop „Fiber Matrix Interphases“ CY - Online meeting DA - 09.11.2023 KW - Polymer Matrix Composite KW - Glass Fibres KW - PA6.6 KW - PPA KW - Push-out Test KW - Interface Strength PY - 2023 AN - OPUS4-59053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Simon, Franz-Georg A1 - Scholz, Philipp A1 - Barqawi, Haitham T1 - Einfluss von Geokunststoffen auf die aquatische Umwelt N2 - Im Rahmen des Projekts konnte gezeigt werden, dass Geokunststoffe bei ausreichender Stabilisierung Einsatzdauern von über 100 Jahren besitzen. Es werden keine Stoffe freigesetzt, die für Wasserorganismen schädlich sind. An den Ostseestränden im Gebiet Kaliningrad werden nennenswerte Mengen von Kunststoffresten gefunden, die zum Teil aus Küstenschutzbauwerken stammen. Ursache ist hier jedoch eine verfehlte Materialauswahl. Hauptsächlich stammen die Kunststoffreste am Strand jedoch aus unsachgemäße Abfallbehandlung. KW - Geokunststoffe KW - Mikroplastik KW - Autoklaventest KW - Ökotoxtests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556431 DO - https://doi.org/10.2314/KXP:1813230285 SP - 1 EP - 15 AN - OPUS4-55643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 51, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2021 PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541902 SN - 0340-7551 VL - 51 IS - 4 SP - 135 EP - 158 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsprüfung N2 - Der Vortrag gibt einen Überblick über gängige Korrosionsversuche. Die wesentlichen Unterschiede zwischen Prüf- und Untersuchungsverfahren, deren jeweilige Zielstellung, Aussagefähigkeit und Grenzen werden aufgezeigt. Es werden ausgewählte Auslagerungsversuche, Kammerprüfungen sowie elektrochemische Messmethoden zur Bestimmung der Korrosionsbeständigkeit vorgestellt. Anhand praktischer Beispiele werden ausgewählte Ergebnisse der einzelner Methoden vorgestellt und diskutiert. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung* CY - Düsseldorf, Germany DA - 30.01.2024 KW - Korrosion KW - Korrosionsversuche KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59553 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Werner, D. A1 - Maier, Bärbel A1 - Wilsch, Gerd T1 - Schadenskategoriespezifische Bewertung von AKR-Prüfverfahren T1 - Evaluation of ASR testing methods in relation to specific damage categories N2 - Ausgehend von den verstärkt auftretenden AKR-Schäden an den vor 2005 hergestellten BAB-Abschnitten verfolgte das Forschungsvorhaben zwei Ziele. So sollte einerseits die Ursache für die mit der AKR-Schadensentwicklung einhergehende Dunkelfärbung der Oberfläche der Betonfahrbahndecke im Fugenbereich ermittelt werden. Andererseits galt es, ausgehend von der Zustands- und Schadenserfassung das AKR-Restschädigungspotenzial der Prüfkörper aus je drei ein- und zweischichtig ausgeführten, unterschiedlich stark AKR-geschädigten BAB-Abschnitten vergleichend zu bewerten. Folgende Ergebnisse wurden u. a. erzielt: 1. Dunkelfärbung Experimenteller Nachweis mit kombinierter insitu- Feuchtemessung mit Radar (integral) und NMR (tiefenaufgelöst), dass Dunkelfärbung der Oberfläche der Betonfahrbahndecke im Fugenbereich auf eine erhöhte Durchfeuchtung der Betonrandzone zurückzuführen ist; erfolgreiche Validierung der ZfP-Ergebnisse mit Darr-Wäge-Versuch. 2. Zustand beprobter BAB-Abschnitte und schadenskategoriespezifische Bewertung der AKR-Prüfverfahren: • Auffinden von Horizontalrissen im Bereich der Querscheinfuge bei allen AKR-geschädigten BAB-Abschnitten, • Ermittlung mittlerer Eindringtiefen bei Natrium von maximal 20 bis 45 mm und bei Chlorid von maximal 15 bis 60 mm im Entnahmezustand; keine Korrelation mit der AKR-Schadenskategorie des jeweiligen BAB-Abschnitts, • Nachweis gleichzeitig auftretender SEB bei allen AKR-geschädigten BAB-Abschnitten im Entnahmezustand, • keine signifikante Verminderung der Spaltzugfestigkeit durch die verstärkte AKR am Plattenrand, • Ermittlung eines erhöhten AKR-Restschädigungspotenzials bei vier der sechs beprobten BAB-Abschnitte primär mittels AKR-erformanceprüfungen, • Ermittlung höherer Dehnungen bei Performanceprüfungen aus Ober- und Unterbeton bestehenden Halbschalen, als an separat aus Ober- und Unterbeton gewonnenen Prismen, • Unauffälliges Verhalten nahezu aller bei der Performanceprüfung auffälligen Bestandsbetone im 40°C- und 60°C-Betonversuch; vermutete Ursache: mit LIBS nachgewiesene hohe und tiefreichende Auslaugung der Alkalien. N2 - Our research project had two aims in addressing the increased occurrence of ASR damage on German motorway sections built before 2005: firstly, to establish the cause of the darker discolouration around the joints of concrete road surface that occurs in conjunction with ASR damage. Secondly, based on the status and damage report, it aimed to comparatively evaluate the residual ASR damage potential of test samples from three federal motorway sections of one-layer and three of twolayer pavement, showing different levels of ASR damage. We obtained the following results (among others): 1. Dark discolouration Experimental evidence using non-destructive testing methods showing that dark discolouration of concrete road surfaces near joints is due to increased moisture in the concrete boundary zone: NDT findings successfully validated by weighing and drying test. 2. Condition of sampled motorway sections and evaluation of ASR test methods used: • discovery of horizontal cracks located near transverse contraction joint in all motorway sections with ASR damage, • determination of maximum mean penetration depth of sodium from 20 to 45 mm and of chloride from 15 to 60 mm in sample as extracted; no correlation with the ASR damage category of the relevant motorway section, • evidence of simultaneous occurrence of DEF on all ASR-damaged motorway sections in sample as extracted, • no significant reduction of splitting tensile strength due to increased ASR at slab edge, • increased ASR residual damage potential found on four of the six motorway sections tested primarily with ASR performance tests, • increased expansion found during performance tests on half shells consisting of upper and lower concrete compared to prisms taken separately from upper and lower concrete, • 40°C and 60°C concrete prism tests revealed no noticeable reactions in almost all existing concrete types that showed irregularities in the performance test. Suggested cause: high and deep levels of alkali leaching determined by LIBS. KW - NMR-Relaxometrie KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - AKR-Betonversuche KW - Zerstörungsfreie Prüfung KW - Radar PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:hbz:opus-bast-24661 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2466 SN - 978-3-95606-543-9 SN - 0943-9323 VL - S 145 SP - 1 EP - 60 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54748 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Offshore Auslagerung von nichtrostenden Stahlcoupons N2 - Zur Erweiterung der Anwendungserfahrungen nichtrostender Stähle, insbesondere von Lean-Duplex-Stählen, unter maritimen Einsatzbedingungen, wurden Testracks auf der Umspannplattform OSS des Windparks Hohe See errichtet. Hier wurden neben Standardproben zur Korrosivitätsbestimmung nach ISO 9223 auch mehrere Serien nichtrostender Stahlgüten mit unterschiedlichen Oberflächen, Spaltausbildungen und Verarbeitungszuständen ausgelagert und nun nach 1-jähriger Bewitterungszeit bewertet. In diesem Beitrag werden Oberflächenzustände, Korrosionszustände und Lochtiefen dieser Probekörper gezeigt. T2 - 21. Tagung Korrosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 24.01.2024 KW - Korrosion KW - Offshore KW - Atmosphärische Korrosion KW - Nichtrostender Stahl KW - Edelstahl rostfrei PY - 2024 AN - OPUS4-59452 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Demonstrationsexperimente N2 - Ergänzend zu den theoretischen Betrachtungen des Korrosionsverhaltens nichtrostender Stähle werden in diesem Vortrag Demonstrationsexperimente gezeigt. T2 - Seminar Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung CY - Düsseldorf, Germany DA - 30.01.2024 KW - Korrosion KW - Experimente KW - Elektrochemie KW - Nichtrostender Stahl KW - Edelstahl rostfrei PY - 2024 AN - OPUS4-59455 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Grabowski, Sven A1 - Sahrhage, H. A1 - Lampke, T. T1 - Electrochemical corrosion investigations on binary and ternary zinc alloy coatings using gel electrolytes N2 - Novel agar-based test electrolytes are used to perform electrochemical corrosion investigations on ZnFe and ZnNi binary as well as ZnFeMo ternary zinc coatings. The objectives of the electrochemical investigations include the characterization of the corrosion behavior, the description of the protective effect of the coatings as well as the investigation of the layer formation and degradation under artificial aging. ZnFe and ZnFeMo coatings are applied with varying iron content as well as an additional passivation layer, respectively, to study the effect on corrosion resistance. The results show that the protective effect of the coatings is not negatively influenced by different iron contents or the addition of molybdenum. Additional passivation of the ZnFe-containing coatings by means of a passivating agent leads to a significant improvement in the protective effect. Artificial aging leads to slight degradation of the additional passivation layer whereas coatings without post-treatment enhance their protective effect by the formation of corrosion product layers. KW - Binary zinc alloys KW - Ternary zinc alloys KW - Corrosion testing KW - Gel electrolytes KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543013 DO - https://doi.org/10.1002/adem.202101336 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsarten bei nichtrostenden Stählen N2 - Übersichtsvortrag zu Korrosionsarten, die bei nichtrostenden Stählen unter verschiedenen Einsatzbedingungen auftreten können. Die Grundlagen zur Pasivität und der örtlichen Störung der Passivität werden im Zusammenspiel komplexer Einflussfaktoren des Korrosionssystems herausgestellt. Die erarbeiteten theoretischen Grundlagen werden anhand praktischer Beispiel für alle relevanten Korrosionsarten vertieft. T2 - VDEh Seminar "Korrosionsverhalten nichtrostender Stähle in wässrigen Medien und bei atmosphärischer Beanspruchung* CY - Düsseldorf, Germany DA - 30.01.2024 KW - nichtrostender Stahl KW - Korrosionsverhalten KW - Passivität PY - 2024 AN - OPUS4-59549 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Oesch, T. A1 - Wilsch, Gerd A1 - Sigmund, S. A1 - Hünger, K.-J. A1 - Kositz, M. T1 - Analyse des gefügeabhängigen Löslichkeitsverhaltens potenziell AKR-empfindlicher Gesteinskörnungen T1 - Analysis of the microstructure depending solubility behavior of potential ASR sensitive aggregates N2 - Das gefügeabhängige Löslichkeitsverhalten wurde an folgenden vier Gesteinskörnungen unterschiedlicher Alkaliempfindlichkeitsklassen untersucht: • GK1 (EIII-S): quarzreicher Kies • GK2 (EIII-S): Grauwacke (Splitt) • GK3 (EI-S): Quarz-Feldspat-Porphyr (Splitt) • GK4 (EI-S): sandsteinreicher Kies DiePorenstrukturanalyse erfolgte sowohl an Einzelkörnern mittels vergleichender 3D-CT und BET- Untersuchungen als auch an Korngemengen der einzelnen Kornfraktionen (außer Fraktion 16/22 mm) über die Wasseraufnahme und mit BET. Für die Visualisierung und Quantifizierung der von außen zugänglichen Oberflächenanteile der Einzelkörner wurde ein Softwaretool entwickelt, erprobt und erfolgreich angewandt. Es gelang so u.a. den Nachweis zu erbringen, dass die gebrochenen Einzelkörner der Grauwacke und des Rhyoliths einen deutlich geringeren von außen zugänglichen Oberflächenanteil als die gleichartigen Gesteinskörner aus dem Kies besitzen. Aufgrund der limitierten Ortsauflösung der 3D-CT von 11 bis 16,5 μm wurde mit BET eine um drei Zehnerpotenzen höhere spezifische Oberfläche ermittelt. Zu den Porositätsuntersuchungen an den Korngemengen sei angemerkt, dass zum Teil gegenläufige Trends zwischen offener Porosität und spezifischer Oberfläche festgestellt wurden. Dieses ist beim Bezug des bei den Löseversuchen in 0,1 M KOH mit definierter NaCl-Zugabe aus der Gesteinskörnung gelösten SiO2 und Al2O3 von zentraler Bedeutung. Bei den Löseversuchen an den fraktionsspezifischen Korngemengen selbst zeigte sich, dass die stufenweise Erhöhung des NaCl-Gehalts von 0 auf 10 M.-% im Eluat eine erhöhte SiO2-Löslichkeit und eine verminderte Auslaugung von Al2O3 zur Folge hat. Auffallend war hierbei, dass die Al2O3-Löslichkeit bei GK4 ohne und mit geringer NaCl-Zugabe die mit Abstand höchsten Werte annimmt. Bei den zusätzlich durchgeführten Löseversuchen an den tomografierten Einzelkörnern in 1 M KOH-Lösung mit Zugabe von 1 M.-% NaCl zeigte sich, dass nur vereinzelt bei den untersuchten Gesteinsarten eine Korrelation zwischen dem SiO2- bzw. Al2O3-Gehalt im Eluat und der absoluten BET-Oberfläche nachweisbar ist. Dies ist vermutlich darauf zurückzuführen, dass neben der Oberfläche weitere Parameter (z.B. die mineralogische Zusammensetzung der Einzelkörner) das Löseverhalten maßgebend beeinflussen. Bei den parallel zu den Löseversuchen durchgeführten Betonversuchen nach dem ARS 04/2013 zeigte sich, dass die Alkaliempfindlichkeit der GK4 bei beiden Betonversuchen mit Alkalizufuhr unterschiedlich zu bewerten ist. So ist unabhängig von der vorgegebenen pessimalen Betonrezeptur des Fahrbahndeckenbetons ausschließlich bei der Klimawechsellagerung die GK4 als alkaliempfindlich einzustufen. Allerdings konnte der Befund der stark ausgeprägten AKR bei der GK4 mit der Dünnschliffmikroskopie nicht bestätigt werden. Analoges gilt für die Bewertung der Alkaliempfindlichkeit von GK2 mit den Betonversuchen nach der Alkalirichtlichtlinie des DAfStb. So ist auch hier die GK2 nicht im 60 °C-Betonversuch sondern ausschließlich im 40 °C-Betonversuch als alkaliempfindlich einzustufen. Dienach den verschiedenartigen Betonversuchen durchgeführten LIBS-Analysen am Vertikalschnitt der Prüfkörper zeigen, dass im Kernbereich nach dem 60 °C-Betonversuch mit 10 %iger NaCl-Lösung und nach der Klimawechsellagerung mit NaCl-Beaufschlagung annähernd gleich hohe Natrium- und Chloridgehalte vorgefunden werden. Wider Erwarten treten an den beaufschlagten Prüfflächen Abreicherungen von Natrium und Anreicherungen von Chlorid auf. Im 40°C- und 60 °C-Betonversuch wurde das Natrium bis in eine maximale Tiefe von ca. 30 mm bzw. 20 mm ausgelaugt. Die aufbauenden korrelativen Betrachtungen zwischen den Ergebnissen des 60°C Betonversuchs mit Alkalizufuhr und der Löseversuche an den fraktionsspezifischen Korngemengen in 1 M KOH-Lösung mit definierter NaCl-Zugabe sind durchaus vielversprechend. So zeigt sich beispielsweise beim Waschbeton, dass der fraktionsspezifisch gewichtete SiO2-Überschuss im Eluat nach 56 Tagen mit Zugabe von 0,5 M.-% NaCl ohne Bezug auf die BET-Oberfläche zur gleichen Einstufung der vier betrachteten Gesteinskörnungen wie bei den Dehnungen im 60 °C-Betonversuch mit 3 %-iger NaCl-Lösung führt. Außerdem korrelieren die im 60 °C-Betonversuch mit 10 %-iger NaCl-Lösung ermittelten Dehnungen mit dem gewichteten SiO2-Überschuss im Eluat bei Zugabe von 2 M.-% NaCl ohne Bezug auf die BET-Oberfläche. Ausschließlich bei den Betonversuchen nach der Alkali-Richtlinie erwies sich der Bezug des im Eluat ermittelten SiO2-Überschusses auf die BET-Oberfläche als zielführend. Aufgrund des Potenzials der Löseversuche mit NaCl-Zugabe für die Bewertung der Alkaliempfindlichkeit der Gesteinskörnung im Fahrbahndeckenbeton wird empfohlen, die vergleichenden Untersuchungen zwischen den Löseversuchen an Korngemischen der einzelnen Fraktionen und den Betonversuchen nach dem ARS 04/2013 mit einer möglichst hohen Anzahl an Gesteinskörnungen und einem präzisierten Untersuchungsumfang fortzuführen. N2 - The following four aggregates (GK) of varying grades of alkali sensitivity were examined for their microstructure-dependent solubility behavior: • GK1 (EIII-S) gravel with high quarz content • GK2 (EIII-S) greywacke (crushed stone) • GK3 (EI-S) quarz-feldspar-porphyry (crushed stone) • GK4 (EI-S) gravel with high sandstone content Pore structure analysis was carried out both on single grains using comparative 3D-CT and BET tests, and on grain samples of individual grain fractions (excluding the 16/22 mm fraction) using water absorption and BET. A software tool for visualizing and quantifying the externally accessible surfaces of single grains was developed, tested and successfully applied. This enabled us, among other things, to prove that single broken grains of greywacke and rhyolite have a much smaller externally accessible surface than grains of gravel of the same aggregate fraction. Due to the 3D-CT’s limited spatial resolution of 11 to 16.5 μm, BET was used to determine a two to three powers of ten higher specific surface. In relation to the porosity tests of the grain samples, it should be noted that in some cases, counterdirectional trends between open porosity and specific surface were determined. This is of central importance in relation to the SiO2 and Al2O3 dissolved from the aggregate in the solubility tests in 1 M KOH with defined addition of NaCl. The solubility tests on the grain samples of specific fractions showed that the gradual increase of the NaCl content in the eluate from 0 to 10 M.-% resulted in increased SiO2 solubility and reduced leaching of Al2O3. It was striking in this context that the solubility of Al2O3 in GK4 with no or little addition of NaCl gives by far the highest values. The additional solubility tests carried out on single grains, that were previously subjected to CT testing, in 1 M KOH solution with 1 M.-% added NaCl showed that in the types of aggregate examined, a correlation between the SiO2 and Al2O3 in eluate and the absolute BET surface is only occasionally demonstrable. This is probably due to the fact that solubility behavior is decisively influenced by other parameters in addition to the surface (e.g. by the mineralogical composition of individual grains). The concrete tests according to ARS 04/2013 carried out parallel to the solubility tests showed that GK4’s alkali sensitivity in both concrete tests with added alkali must be evaluated differently. For example, independent of the prescribed pessimal road surface concrete formula, GK4 can only be classified as alkali sensitive under cyclic storage. However petrographic microscopy could not confirm the findings of very marked ASR in GK4. The same applies to the evaluation of alkali sensitivity in GK2 with the concrete tests according to the German Committee for Structural Concrete (DAfStb)’s Alkali Guidelines. In this case too, GK2 should not be classified as alkali sensitive in 60 °C concrete testing, but only in 40 °C concrete testing. The LIBS analyses carried out on the vertical cross-section of the test specimens after the various concrete tests showed that almost equally high sodium and chloride levels were found in the core area after the 60 °C concrete prism test with 10 % NaCl solution and after cyclic storage with NaCl application. Contrary to expectations, the surfaces of samples after NaCl application showed a decrease in sodium and an increase in chloride. In the 40°C and 60°C concrete prism tests, sodium was depleted up to a maximum depth of approx. 30 mm and 20 mm respectively. Subsequent correlative observations between the findings of the 60°C concrete prism test with alkali application, and the solubility tests on the samples of specific grain fractions in 1 M KOH solution with defined NaCl addition, are very promising. In the case of exposed aggregate concrete, for example, the fraction-specific weighted excess SiO2 to in the eluate after 56 days with added 0.5 M.-% NaCl unrelated to the BET surface results in the same classification of the four aggregates examined as the expansions in the 60 °C concrete prism test with 3% NaCl solution. In addition, the expansions found in the 60 °C concrete prism test with 10% NaCl solution correlated with the weighted excess SiO2 in eluate with added 2 M.-% NaCl without relation to the BET surface. Only in the case of the concrete test in accordance with the Alkali Guidelines did the relationship of the excess SiO2 in the eluate to the BET surface prove to be productive. Due to the potential of the solubility test with added NaCl for the evaluation of alkali sensitivity of aggregates in road surface concrete, we recommend continuing with comparative tests between solubility tests of grain samples of the various fractions and the concrete tests in accordance with ARS O4/13 with the greatest possible number of aggregates and a precisely defined investigation scope. KW - LIBS KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Gesteinskörnung KW - Alkaliempfindlichkeit KW - 3D-CT KW - Tausalzeintrag PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:hbz:opus-bast-25832 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2583 SN - 978-3-95606-648-1 SN - 0943-9323 VL - S 165 SP - 1 EP - 111 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - von Werder, Julia A1 - Manninger, Tanja A1 - Maier, Bärbel A1 - Fladt, Matthias A1 - Simon, Sebastian A1 - Gardei, Andre A1 - Höhnel, Desirée A1 - Pirskawetz, Stephan A1 - Meng, Birgit T1 - A multiscale and multimethod approach to assess and mitigate concrete damage due to alkali-silica reaction N2 - Alkali-silica reaction (ASR) is a chemical reaction within concrete which can lead over time to cracking and spalling. Due to the complexity of the problem, it still causes damage to concrete constructions worldwide. The publication aims to illustrate the interdisciplinary research of the German Federal Institute for Materials Research and Testing (BAM) within the last 20 years, considering all aspects of ASR topics from the macro to the micro level. First, methods for characterization and assessment of ASR risks and reaction products used at BAM are explained and classified in the international context. Subsequently the added value of the research approach by combining different, preferably nondestructive, methods across all scales is explained using specific examples from a variety of research projects. Aspects covered range from the development of new test-setups to assess aggregate reactivity, to analysis of microstructure and reaction products using microscopical, spectroscopical and X-ray methods, to the development of a testing methodology for existing concrete pavements including in-depth analysis of the visual damage indicator and the de-icing salt input using innovative testing techniques. Finally, research regarding a novel avoidance strategy that makes use of internal hydrophobization of the concrete mix is presented. KW - Mitigation strategies KW - Concrete KW - Damage analysis KW - Alkali silica reaction KW - Road pavement KW - Accelerated testing KW - Non-destructive testing KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:101:1-2022052515100075090235 DO - https://doi.org/10.1002/adem.202101346 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 36 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54951 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Modeling guided waves interacting with arbitrarily shaped inhomogeneities using SBFEM in combination with an extruded quadtree decomposition for 3D plates N2 - For structural health monitoring systems or non-destructive testing, it is crucial to study the interactions of ultrasonic-guided waves with inhomogeneities or damage in structural components. Simulation of these interactions poses a challenge. After the wave-damage interaction, the numerical model must reproduce features like mode conversion or wave scattering. Mathematically, damages are discontinuities in a computational domain, and each interacts diversely depending on its geometrical features. We propose a quadtree-based meshing in the current contribution to capture these geometrical characteristics. This kind of discretisation approach requires special techniques to couple cells of different sizes since, after a quadtree decomposition, the problem of so-called hanging nodes may arise. Transition elements based on high-order transfinite shape functions are used to solve this issue. The advantage is that these elements allow the correct coupling of the cells while retaining a high-order interpolation. Moreover, the reuse of the dynamic stiffness matrices can be exploited based on the similarity of the cells. This procedure renders the approach very efficient. Examples show the scattering characteristics of different guided wave modes after interacting with inhomogeneities and discontinuities in a plate. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - SBFEM KW - Quadtree KW - Image-based models KW - Wave-defect interaction PY - 2023 AN - OPUS4-59661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Octree Meshes for Ultrasonic Guided Waves: Mortar coupling combined with the Scaled Boundary Finite Element Method in Prismatic Structures N2 - Ultrasonic guided waves interacting with complex geometrical features are of high interest in the SHM field. For example, investigations into the extent to which a small change in defect geometry affects wave propagation have applications in Probability of Detection and defect reconstruction. These fields have to be supported by numerical tools aiming to retrieve accurate and reliable results and, thus, more realistic modeling. Due to the short wavelengths of ultrasonic waves and the relatively large domains in which the waves propagate, fine grid resolution for the entire domain is usually not possible due to limited computational resources. One solution is to partition the domain into different subdomains and use a specific, efficient approach for each subdomain. This contribution shows a combination of methods that aims to study these wave defect interactions in an elastic media. Firstly we introduce high-order 3D meshes that can resolve very fine geometrical details and are based on an Octree discretisation technique that employs special transition shape functions to resolve the hanging nodes that may appear due to the nature of the method. Afterward, the Octree mesh is embedded in a prismatic wave-guide based on the semi-analytical formulation of the SBFEM in 3D. To couple the different domains, we employ the mortar method, which enforces the continuity of the wave field across the internal boundaries of the domains. Examples show the power of the approach especially when it comes to parametric analysis. T2 - YIC23 CY - Porto, Portugal DA - 19.06.2023 KW - Octrees KW - Sbfem KW - Ultrasound KW - Mortar method PY - 2023 AN - OPUS4-59662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 52, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2022 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558323 SN - 0340-7551 VL - 52 IS - 3 SP - 159 EP - 404 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55832 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Lehmann, Jens A1 - Burkert, Andreas T1 - Field exposure study under sheltered and open exposure conditions at different test sites in Germany: First‐year corrosion rate and atmospheric corrosivity N2 - The corrosivity of atmospheres in Europe has changed significantly in recent decades. For the Federal Republic of Germany, no current values for the corrosion rate based on 1‐year atmospheric exposure of standard specimens can be found in the scientific literature after 2000. This paper presents results from a field exposure study in the Berlin metropolitan area and Helgoland in 2016. Based on standard specimens, values for the corrosion rate and the corresponding atmospheric corrosivity category are determined for open exposure and indirect weathering in a ventilated enclosure as sheltering after 1 year of exposure. The results prove that determined corrosivity categories are material‐specific. Sheltered exposure is a typical atmospheric situation for many building components. It allows statements on the effect of the concentration of airborne substances on the corrosivity beyond the normative requirements. KW - Atmospheric corrosion KW - Corrosivity category KW - ISO 9223 KW - Mass loss KW - Atmosphärische Korrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565099 DO - https://doi.org/10.1002/maco.202213582 SN - 0947-5117 (print) SN - 1521-4176 (online) SP - 1 EP - 15 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-56509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten N2 - Bedingung für den schadensfreien Einsatz nichtrostender Stähle ist die vollständige Ausbildung der Passivschicht. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. Eine ausreichende Nachbehandlung kann durch elektrochemische Prüfverfahren ebenso sichergestellt werden wie mittels der KorroPad-Prüfmethode. Letzte ist einfach und schnell in der Anwendung und ermöglicht es dem Verarbeiter, die Geeignetheit einer Nachbehandlung zu überprüfen. T2 - Fachtagung Edelstahl Rostfrei CY - Dresden, Germany DA - 19.10.2023 KW - Nichtrostender Stahl KW - Korrosionsverhalten KW - Schweißnaht KW - Nachbearbeitung KW - KorroPad Prüfverfahren PY - 2023 AN - OPUS4-58703 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Swaminathan, Srinivasan A1 - Kumar, S. A1 - Kranzmann, Axel A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Fantin, Andrea T1 - Corrosion characteristics of 316L stainless steel in oxide-rich molten solar salt at 600◦C N2 - An attempt has been made in this work, to observe the influence on alloy aging by the sodium oxide (Na2O) in solar salt (60 wt% NaNO3 + 40 wt% KNO3). The accelerated aging was established by adding Na2O (0.005, 0.07, 0.135 and 0.2 wt%) to the solar salt and their effect on corrosion of 316L stainless steel (SS) at 600 ◦C in that oxide-rich solar salts for 168 h in synthetic air was investigated. Corrosion is significantly more in oxide-rich solar salt compared to pure solar salt. Strikingly, the oxide scale-base metal interface is wavy in solar salt containing 0.005 % Na2O clearly shows the oxide addition to salt melt influences Cr-rich inner oxide layer formation and its selective dissolution at early stage that leads to non-uniform corrosion. Interestingly, with increase of Na2O to 0.07 %, steel corrosion proceeded uniformly by accelerated disintegration of Cr-rich inner layer and subsequent dissolution. Severe scale spallation and weight loss in nitrate melt containing 0.2 % Na2O fostering more rapid corrosion, alarming that substantial tolerance of oxide content in solar salt is ≥ 0.135 % for an acceptable corrosion of 316L SS. Despite preferential dissolution of Cr and scale degradation/spallation with increased oxide content in solar salt, the corrosion layer in all cases comprised of sodium ferrite, and Cr-rich Cr-Fe mixed oxides with the Ni enrichment at the scale-metal interface. Competing processes between oxide scale growth, degradation and dissolution or even spallation has been discussed with an emphasis of Na2O addition to solar salt. KW - Molten salt corrosion KW - Solar salt KW - Thermal energy storage KW - Stainless steel KW - Concentrating solar power PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610819 DO - https://doi.org/10.1016/j.solmat.2024.113176 VL - 278 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-61081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Sprechen wir über Korrosion - aber richtig! N2 - Die Korrosion in ihren zahlreichen Erscheinungsformen beschäftigt Fachleute und Laien. Um-so wichtiger ist es, die einzelnen Phänomene korrekt und eindeutig zu benennen. Nur so kann man eine saubere Beschreibung der Korrosionsvorgänge erreichen und damit in der wörtlichen und schriftlichen Kommunikation richtig verstanden werden. An zahlreichen Beispielen wird der richtige und normgemäße Sprachgebrauch beschrieben. T2 - Korrosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 29.01.2020 KW - Korrosion KW - Nomenklatur PY - 2020 SN - 978-3-935406-72-7 SP - 7 EP - 11 AN - OPUS4-50327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - Materials testing using centrifuge technology a journey through time from 2004 to 2024 N2 - This presentation provides an overview of materials testing using centrifuge technology in the period from 2004 to 2024. The development, the proof of concept, the functional principle, various operating modes as well as applications and examples are shown. T2 - ICDAMT 2024 CY - Berlin, Germany DA - 10.06.2024 KW - Centrifuge technology KW - Materials testing KW - Centrifugal adhesion testing KW - Tensile and cmpressive stress testing PY - 2024 AN - OPUS4-60541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kempf, A. A1 - Hilgenberg, Kai T1 - Einfluss der Porosität auf die Duktilitätseigenschaften von additiv gefertigtem AlSi10Mg N2 - Die Werkstoffeigenschaften im selektiven Laserstrahlschmelz-Verfahren hergestellter Bauteile werden von einer Vielzahl technologischer Parameter beeinflusst, sodass sich die Fertigungsgüte verschiedener Anlagen voneinander unterscheiden kann. Vor diesem Hintergrund wurde in der vorliegenden Arbeit untersucht, inwiefern sich durch verschiedene nachgelagerte Wärmebehandlungen die Mikrostruktur und die quasistatischen Festigkeitseigenschaften von Proben aus der Aluminiumlegierung AlSi10Mg, die mit verschiedenen Anlagen, Pulvern, Belichtungsstrategien und Prozessparametern gefertigt wurden, harmonisieren lassen. Die Versuche zeigten u.a., dass die erheblichen Festigkeitsunterschiede im Ausgangszustand unabhängig von der angewendeten Wärmebehandlungsroute aufgehoben wurden. Dennoch wurden signifikante Unterschiede in der Duktilität ermittelt. Anhand umfangreicher Bruchflächenanalysen konnte nachgewiesen werden, dass die in der Bruchfläche ermittelte Porosität eine lineare Korrelation zu der Bruchdehnung aufwies. T2 - 5. Tagung des Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online Meeting DA - 04.11.2020 KW - Wärmebehandlung KW - Additive Fertigung KW - Laser powder bed fusion KW - AlSi10Mg KW - Ringversuch PY - 2020 SN - 2509-8772 VL - 405 SP - 93 EP - 104 AN - OPUS4-51657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Heidenreich, F. A1 - Herten, M. T1 - Verwendung faseroptischer Messtechnik im Zuge wiederholter Eignungsprüfungen an Verpressankern N2 - Im Rahmen des Ausbaus des Dortmund-Ems-Kanals wurden an der Schleuse Gleesen Forschungsanker installiert, die Rückschlüsse auf das Tragverhalten in Folge des chemischen Angriffs kalklösender Kohlensäure geben sollen. Die Forschungsanker werden seit der Erstellung im Jahr 2017 mit verteilter faseroptischer Sensorik während der jährlichen Eignungsprüfungen untersucht. Die Ergebnisse der Jahre 2017 bis 2019 werden im Folgenden dargestellt. T2 - Messen in der Geotechnik 2020 CY - Braunschweig, Germany DA - 20.02.2020 KW - Faseroptische Sensorik KW - Rayleigh Rückstreuung KW - Verpressanker KW - Chemischer Angriff KW - Rissbildung PY - 2020 SN - 978-3-948141-02-8 DO - https://doi.org/10.24355/dbbs.084-201912181435-0 IS - 110 SP - 297 EP - 323 AN - OPUS4-51687 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tian, H. A1 - Voigt, Marieke A1 - Lehmann, C. A1 - Meng, Birgit A1 - Stephan, D. ED - Middendorf, B. ED - Fehling, E. T1 - Composition and microstructure stability of cement compound under cyclic hydrothermal condition N2 - There have been many researches focused on the performance improvement of ultra-high performance concrete (UHPC) by autoclaving treatment. The goal of autoclaving is to increase the pozzolanic reaction, and to densify the cement stone and the transition zone which originates from the incorporation of supplementary cementitious materials (SCMs), such as silica fume, fly ash and blast furnace slag. Due to the superior properties, UHPC can also be utilized under high mechanical load and aggressive condition, for example, the fabrication of water tanks for thermal storage which is of great significance for saving energy and reducing CO2 emission. It is known that mineral stability of the hydration products of an inorganic binder is highly related to the temperature and pressure of the environment. A certain stable composition at room temperature, however, may undergo a phase transformation at high temperature and the performance decrease under this severe condition will generally be more severe. In this way, the rationale behind this deterioration under long-term hydrothermal condition involving many cycles and long duration has to be clarified, and then appropriate optimizing methods will be performed in order to obtain a kind of construction with high durability under aggressive environment. For this purpose, different types and amounts of SCMs are introduced into the standard mixture of UHPC and the phase compositions after autoclaving at 200 °C and 15.5 bar are determined by combined X-ray diffraction and scanning electron microscope. Mercury intrusion porosimeter is used to characterise the microstructure of the samples. In order to establish the relationship between microstructure and macroscopic properties, compressive and flexural strength are also investigated. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - Hydrothermal treatment KW - UHPC KW - Composition PY - 2020 SN - 978-3-7376-0828-2 VL - 23 SP - 87 EP - 88 PB - Kassel University Press CY - Kassel AN - OPUS4-52375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lauhoff, Christian A1 - Degener, Sebastian A1 - Bolender, Artjom A1 - Liehr, Alexander A1 - Hübner, Leoni A1 - Frenck, Johanna-Maria A1 - Molotnikov, Andrey A1 - Niendorf, Thomas T1 - In Situ Synchrotron Diffraction Assessment of Reversibility of the Martensitic Transformation in Single-Crystalline Co–Ni–Ga Shape Memory Alloy Under Torsion N2 - AbstractHeusler-type Co–Ni–Ga shape memory alloys attracted significant attention due to their excellent functional properties in single-crystalline state under both compressive and tensile loading. The present study investigates the superelastic deformation behavior under torsion. Using a newly installed torsion testing setup, in situ synchrotron diffraction was carried out on single-crystalline material in order to investigate the martensitic phase transformation. Incremental deformation experiments reveal a fully reversible martensitic transformation under torsional loading at room temperature, leading to excellent strain recovery after deformation to 6.5% shear strain. Furthermore, relevant aspects towards the analysis of powder diffraction data obtained for single-crystalline material in transmission mode under torsional loading are presented and critically discussed. KW - Shape memory alloy KW - Pseudoelasticity KW - Martensitic transformation KW - Synchrotron diffraction KW - In situ testing KW - Torsion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621872 DO - https://doi.org/10.1007/s40830-024-00496-8 VL - 10 SP - 326 EP - 333 PB - Springer Science and Business Media LLC AN - OPUS4-62187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Runze A1 - Sur, Debashish A1 - Li, Kangming A1 - Witt, Julia A1 - Black, Robert A1 - Whittingham, Alexander A1 - Scully, John R. A1 - Hattrick-Simpers, Jason T1 - Bayesian assessment of commonly used equivalent circuit models for corrosion analysis in electrochemical impedance spectroscopy N2 - Electrochemical Impedance Spectroscopy (EIS) is a crucial technique for assessing corrosion of metallic materials. The analysis of EIS hinges on the selection of an appropriate equivalent circuit model (ECM) that accurately characterizes the system under study. In this work, we systematically examined the applicability of three commonly used ECMs across several typical material degradation scenarios. By applying Bayesian Inference to simulated corrosion EIS data, we assessed the suitability of these ECMs under different corrosion conditions and identified regions where the EIS data lacks sufficient information to statistically substantiate the ECM structure. Additionally, we posit that the traditional approach to EIS analysis, which often requires measurements to very low frequencies, might not be always necessary to correctly model the appropriate ECM. Our study assesses the impact of omitting data from low to medium-frequency ranges on inference results and reveals that a significant portion of low-frequency measurements can be excluded without substantially compromising the accuracy of extracting system parameters. Further, we propose simple checks to the posterior distributions of the ECM components and posterior predictions, which can be used to quantitatively evaluate the suitability of a particular ECM and the minimum frequency required to be measured. This framework points to a pathway for expediting EIS acquisition by intelligently reducing low-frequency data collection and permitting on-the-fly EIS measurements. KW - Electrochemical Impedance Spectroscopy (EIS) KW - MAPz@BAM KW - Bayesian Inference KW - Corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623392 DO - https://doi.org/10.1038/s41529-024-00537-8 VL - 8 SP - 120 PB - Springer Materials AN - OPUS4-62339 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, M. T1 - KupferDigital – Datenökosystem für die digitale Materialentwicklung auf Basis Ontologie-basierter digitaler Repräsentationen von Kupfer und Kupferlegierungen N2 - Kern des Projektes KupferDigital ist es, einen Demonstrator für ein digitales Datenökosystem zu erstellen, der der Digitalisierung der Materialforschung und der metallverarbeitenden Industrie als zukunftsfähige Plattform zur Verfügung stehen soll. Das Projekt KupferDigital entwickelt Methoden und Konzepte, um den Lebenszyklus am Beispiel von Kupfer – von der Erzgewinnung bis zum Recycling – digital zu erfassen. Grundlage ist die Entwicklung sogenannter Ontologien. Diese können als eine Art Wissensnetz verstanden werden. Sie dienen als gemeinsame Standards für die Beschreibung von Werkstoffen und technischen Vorgängen. Sie helfen bei der digitalen Erfassung von Prozessschritten sowie von Materialeigenschaften. Parallel dazu werden Konzepte für Datenstrukturen, die Speicherung und den Austausch von Werkstoffdaten über neu zu definierende Schnittstellen erarbeitet. Über die Bereitstellung digitalisierter Lebenszyklen von Kupfer wird die Industrie bei der Pro-duktentwicklung befähigt, neue Werkstoffentwicklungen frühzeitig zu bewerten, beispielsweise unter dem Gesichtspunkt der Nachhaltigkeit. Kupfer kommt hier eine aktuelle Bedeutung zu, weil es für die digitale Transformation sowie die Energie- und Mobilitätswende von fundamentaler Bedeutung ist und somit von hohem gesellschaftlichem Wert. Die Projektziele sind sowohl auf weitere metallische Struktur- und Funktionswerkstoffe als auch auf andere Industriebereiche übertragbar. Die Projektergebnisse werden im Rahmen der Aktivitäten der Innovationsplattform MaterialDigital allen Interessierten zur Verfügung gestellt. T2 - MatFo2022 „Vom Material zur Innovation: Digital, Neutral, Vital“ CY - Online meeting DA - 14.11.2022 KW - Kupfer KW - Datenökosystem KW - Materialentwicklung KW - Ontologie PY - 2022 AN - OPUS4-56405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - What can we learn from polymer degradation by radiation? N2 - It is discussed what can be learned from polymer degradation, especially of biopolymers such as DNA and proteins. Synergetci effects of combining methods for structural and chemical analysis as well as Monte-Carlo simulations are presented. T2 - Material Strategy CY - Beelitz, Germany DA - 12.10.2022 KW - Polymer KW - Polymer degradation KW - DNA KW - Protein KW - XPS KW - ESEM KW - Raman KW - MCS KW - Monte-Carlo Simulations PY - 2022 AN - OPUS4-56123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 1 T3 - Amts- und Mitteilungsblatt der BAM - 1/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574038 SN - 0340-7551 VL - 53 IS - 1 SP - 1 EP - 340 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 3 T3 - Amts- und Mitteilungsblatt der BAM - 3/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585302 SN - 0340-7551 VL - 53 IS - 3 SP - 463 EP - 516 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-58530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Helmholtz-AK "Bau wissenschaftlicher Geräte" - Neues aus der BAM / Fachbereich 9.2 N2 - In dieser Präsentation werden die neuesten Herausforderungen und der Stand des Fachbereiches 9.2 für die Mitarbeit im AK des HGF "Bau wissenschaftlicher Geräte" dargestellt. T2 - Helmholtz-Arbeitskreis "Bau wissenschaftlicher Geräte", 18. Jahrestagung CY - Berlin, Germany DA - 10.05.2023 KW - Werkstatt KW - Erneuerbare Energien PY - 2023 AN - OPUS4-59262 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krauklis, A. E. A1 - Starovka, O. A1 - Gibhardt, D. A1 - Aouissi, H. A. A1 - Burlakovs, J. A1 - Sabalina, A. A1 - Fiedler, Bodo A1 - Kalinka, Gerhard T1 - Reversible and irreversible effects on the epoxy GFRP fiber-matrix interphase due to hydrothermal aging N2 - Epoxy R-Glass Fiber-Reinforced Polymer (GFRP) composite plates were hydrothermally aged at 60 ◦C for 23, 75, and 133 days. The water content reached 0.97 wt%, 1.45 wt% and 1.63 wt%, respectively. The studied GFRP matrix was inert to hydrolysis or chain scission, allowing for investigation of irreversible changes in the fiber-matrix interphase due to hydrothermal aging upon re-drying. During each period, a subset of the specimens was removed from the water bath and dried in a chamber. The weight loss upon drying was explained with epoxy leaching (impurities), sizing-rich interphase hydrolysis, glass fiber surface hydrolysis, accumulated degradation products escaping, and water changing state from bound to free. The influence of hydrothermal aging on the fiber-matrix interfacial properties was investigated. Lower interfacial strength of hydrothermally aged (wet) samples was attributed to plasticization of the epoxy, plasticization and degradation of the sizing-rich interphase (including formation of hydrolytic flaws), and hydrolytic degradation of the glass fiber surface. The kinetics of epoxy-compatible epoxysilane W2020 sizing-rich interphase hydrolysis provided an estimate of ca. 1.49%, 4.80%, and 8.49% of the total composite interphase degraded after 23, 75, and 133 days, respectively. At these conditions, the interface lost 39%, 48%, and 51% of its strength. Upon re-drying the specimens, a significant part of the interfacial strength was regained. Furthermore, an upward trend was observed, being 13%, 10% and 3% strength, respectively; thus, indicating a possibility of partial recovery of properties. KW - GFRP KW - Hydrothermal Ageging KW - Interphase KW - Water Diffusion KW - Desorption KW - Interfacial Strength PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581554 DO - https://doi.org/10.1016/j.jcomc.2023.100395 SN - 2666-6820 VL - 12 SP - 1 EP - 9 PB - Elsevier B.V. CY - Amsterdam, Niederlande AN - OPUS4-58155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 4 T3 - Amts- und Mitteilungsblatt der BAM - 4/2023 KW - Anerkennungen KW - Zulassungen PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592823 SN - 0340-7551 VL - 53 IS - 4 SP - 517 EP - 540 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-59282 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Nielow, Dustin T1 - Einfluss fertigungsbedingter Imperfektionen auf die Schwingfestigkeit von FKV-Schalenstrukturen in Sandwichbauweise N2 - Rotorblätter von Windenergieanlagen (WEA) weisen häufig nach wenigen Jahren, lange vor dem Erreichen der prognostizierten Lebensdauer von 20 bis 30 Jahren Risse in der Blattschale auf. Die Folge sind aufwendige Reparaturen am installierten und schwer zugänglichen Rotorblatt und der kostenintensive Nutzungsausfall durch den Stillstand der WEA. Als mögliche Initiatoren für die Schäden in der Blattschale der Rotorblätter gelten fertigungsbedingte Imperfektionen. Für die Untersuchung des Einflusses dieser Imperfektionen auf das Ermüdungsverhalten der Rotorblätter wurde an der BAM (Bundesanstalt für Mate-rialforschung und -prüfung) ein Prüfstand für statische und zyklische Versuche von Schalensegmenten im intermediate scale entwickelt und betrieben. Die untersuchten Schalensegmente in Sandwichbauweise sind der Rotorblattschale von WEA im Hinblick auf die Strukturmechanik, die eingesetzten Halbzeuge, den Laminataufbau und dem eingesetzten Fertigungsverfahren ähnlich. Als Imperfektionen wurden verschiedenen Variationen von Lagenstößen in die Hautlagen und Schaumstöße mit Breitenvariation in den Stützkern reproduzierbar eingebracht. Die Überwachung des Schädigungszustandes während der Schwingversuche unter realistischen Lastszenarien erfolgt über eine kombinierte in situ Schädigungsüberwachung mittels passiver Thermografie und Felddehnungsmessung. Mit den durchgeführten Schwingversuchen und der begleitenden Überwachung des Schädigungszustandes ließen sich die Schadensinitiation und die signifikante Herabsetzung der Lebensdauer durch die eingebrachten Imperfektionen zweifelsfrei nachweisen und entsprechende Konstruktionshinweise für die betriebssichere Auslegung von Sandwichstrukturen ableiten. N2 - Wind turbines often exhibit cracks in the blade shells after only a few years in service, significantly before their expected 20 to 30 year design lifespan. This leads to complicated repairs on difficult to reach rotor blades, and can cause a cost-intensive standstill of the turbine. A possible source of these defects in the rotor blade shells are the imperfections which occur during production. In order to investigate the effect of these imperfections on the fatigue behavior of rotor blades, a test rig was developed at the BAM (Bundesanstalt für Materialforschung und -prüfung) upon which intermediate scale static and cyclic-fatigue testing could be performed. The complementary sandwich shell specimens developed and investigated with the test rig are representative of the outer shell of wind turbine rotor blades in terms of materials and manufacturing processes, as well as structural mechanics. The specimens were built with reproducible imperfections, including laminate overlaps in the face sheets and gaps of varying size in the foam core. The damage condition was monitored during cyclic-fatigue testing under realistic load cases using a combination of in-situ passive thermography and strain field measurement. The cyclic testing and parallel non-destructive structural health monitoring of the shell specimens showed the imperfections to significantly influence the damage initiation and decrease the component service life. The results can be used accordingly as recommendations for operationally more reliable design of sandwich structures. T3 - BAM Dissertationsreihe - 170 KW - Erneuerbare Energien KW - Windenergie KW - Verbundwerkstoffe KW - Betriebsfestigkeit KW - Komponentenprüfung KW - Renewable ernergy KW - Wind energy KW - Intermediate scale KW - Composites KW - Fatigue PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546701 SN - 1613-4249 VL - 170 SP - 1 EP - 178 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54670 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kraus, David T1 - Ermüdungsverhalten von Glasfaser-Kunststoff-Verbunden unter thermomechanischer Beanspruchung N2 - Die Werkstoffgruppe der Faser-Kunststoff-Verbunde (FKV) hat sich aufgrund ihrer hervorragenden Leichtbaueigenschaften unter anderem im Sportgerätebau, in der Luft- und Raumfahrt und in der Windenergieindustrie etabliert. Die so hergestellten Strukturen sind in der Regel nicht nur mechanischen Belastungen, sondern auch thermischen Lasten in einem breiten Temperaturspektrum ausgesetzt. Dennoch ist die Auswirkung des Temperatureinflusses bei einer Kombination von thermischer und mechanischer Last auf die Lebensdauer von Strukturen aus FKV bisher nur wenig untersucht. Im Rahmen dieser Arbeit wird der Einfluss von Temperaturen zwischen 213 K und 343 K auf einen Glasfaser-Epoxidharz-Verbund experimentell untersucht. Das Material wird in diesem Temperaturbereich eingehend charakterisiert: Es werden sowohl die thermomechanischen Eigenschaften von Faser- und Matrixwerkstoff als auch die des Verbundes ermittelt. In einem weiteren Schritt wird dann der Einfluss der Temperatur auf die Schädigungsentwicklung im quasi-statischen Lastfall sowie unter schwingender Ermüdungsbeanspruchung bei verschiedenen FKV-Mehrschichtverbunden analysiert. Basierend auf den experimentellen Daten wird ein Zusammenhang zwischen der Schädigung und der Anstrengung der Matrix innerhalb der Einzelschicht demonstriert. Die Matrixanstrengung wird mithilfe eines mikromechanischen Modells unter Berücksichtigung der thermomechanischen Eigenspannungen analytisch berechnet. Bei Querzugbeanspruchung kann gezeigt werden, dass eine Vorhersage der Schädigung in Abhängigkeit der Volumenänderungsenergie innerhalb der Matrix getroffen werden kann. Mithilfe des Konzepts der Matrixanstrengung ist eine Vorhersage der Lebensdauer des Werkstoffs unter schwingender Ermüdungsbeanspruchung in Abhängigkeit der Einsatztemperatur möglich. N2 - Due to their superior lightweight properties, fiber reinforced polymer (FRP) materials are well established in various fields, such as sports equipment, aerospace or wind energy structures. These structures are not only subjected to mechanical loads, but also to a broad spectrum of thermal environments. However, the impact of temperature on the fatigue life of thermomechanically loaded FRP structures is barely investigated to-date. In the scope of this work, the influence of temperatures in a range of 213 K to 343 K on a glass fiber reinforced epoxy polymer is experimentally examined. An extensive thermo-mechanical characterization of the static properties of the material is performed. The neat resin and Fiber material are investigated, as well as the composite. In addition, the impact of thermal loads on the damage evolution under quasi-static as well as cyclic fatigue loading is investigated for different multi-angle laminates. Based on the experimental data, a correlation is shown between damage and matrix effort of the unidirectional layer. The matrix effort is calculated according to a micromechanical model considering thermal residual stresses. Particularly under transverse loading, the damage Evolution can be predicted as a function of the dilatational strain energy of the matrix. Using the concept of the matrix effort presented in this work, a prediction of the fatigue life of the investigated material at different ambient temperature conditions can be performed. T3 - BAM Dissertationsreihe - 169 KW - Ermüdung KW - Faser-Kunststoff-Verbund KW - GFK KW - Schädigung KW - Thermomechanik KW - Fatigue KW - Composite KW - Glas fibre reinforced polymer KW - Damage KW - Thermomechanics PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530253 SN - 1613-4249 VL - 169 SP - 1 EP - 164 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-53025 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - High temperature corrosion phenomena of HEAs and MEAs N2 - High- and medium-entropy alloys (HEAs and MEAs) constitute a new class of materials. Those with a face-centered cubic (fcc) structure from the Cr-Mn-Fe-Co-Ni system have excellent mechanical properties and are considered for high-temperature applications since diffusion in these alloys was reported to be sluggish. However, their corrosion resistance at high temperatures must still be evaluated to further qualify them for such kinds of applications. Various groups studied the oxidation behavior of HEAs and MEAs under (dry) laboratory and artificial air as well as CO2/CO mixtures in different temperature ranges. CrCoNi exhibits the best corrosion resistance at 800 °C due to the formation of a protective Cr2O3 layer. The matrix below the oxide scale was reported to be correspondingly depleted in Cr. It was further shown that the addition of Mn and Fe to CrCoNi changes the phase composition of the oxide scale at 800 °C. A Mn2O3 layer was grown during oxidation on CrMnCoNi and CrMnFeCoNi and a Cr2O3 scale was formed at the matrix/oxide scale interface. Beneath these oxide layers, Mn- and Cr-depleted zones were detected. These phase morphologies demonstrate the inward diffusion of oxygen and outward diffusion of Cr and Mn resulting in the formation of Cr2O3 and Mn2O3. In the present study, the corrosion resistance of CrMnFeCoNi and CrCoNi were confirmed and additionally characterized under further oxidizing atmospheres at 800 °C including Ar-2 Vol.% O2, Ar-2 Vol.% H20, and Ar-2 Vol.% SO2 mixtures. T2 - Symposium on Advanced Mechanical and Microstructural Characterization of High-Entropy Alloys CY - Ruhr-Universität Bochum, Germany DA - 03.02.2020 KW - Mn3O4 KW - High-entropy alloy KW - Medium-entropy alloy KW - High-temperature corrosion KW - Chromia PY - 2020 AN - OPUS4-50984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Sprechen wir über Korrosion - aber richtig! N2 - Die Korrosion in ihren zahlreichen Erscheinungsformen beschäftigt Fachleute und Laien. Um-so wichtiger ist es, die einzelnen Phänomene korrekt und eindeutig zu benennen. Nur so kann man eine saubere Beschreibung der Korrosionsvorgänge erreichen und damit in der wörtlichen und schriftlichen Kommunikation richtig verstanden werden. An zahlreichen Beispielen wird der richtige und normgemäße Sprachgebrauch beschrieben. T2 - Korrosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 29.01.2020 KW - Korrosion KW - Nomenklatur PY - 2020 AN - OPUS4-50328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hahn, Marc Benjamin T1 - Ejemplos de simulaciónes de Montecarlo La desintegración radioactiva N2 - A walkthrough how to setup radioactive sources in monte-carlo particle scattering simulations and perform different types of scorings. N2 - En esta presentación desarrollaremos un ejemplo de aplicación para la dispersión de partículas utilizando el método de simulación de Monte- Carlo. Se discutirá el caso de las nanopartículas de oro radiactivo y los diferentes tipos del scoring. T2 - Seminar of the bioanalysis group CY - Universidad Nacional de Colombia, Medellin, Columbia DA - 27.02.2020 KW - MCS KW - Geant4-DNA KW - Geant4 KW - Radioactive nanoparticle KW - Radioactive decay KW - Particle scattering simulations KW - Particle scattering simulation KW - Topas KW - Monte-Carlo simulations KW - Desintegracion radioactiva KW - Método de Montecarlo KW - Geant4 KW - nanoparticula PY - 2020 AN - OPUS4-50472 LA - spa AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Neue Erkenntnisse zum Korrosionsverhalten von Zink an der Atmosphäre N2 - Die Untersuchungen und Ausführungen im Vortrag belegen, dass verfügbare Modellvorstellungen zur Beschreibung der Deckschichtbildung und Korrosion von Zink unter aktuellen atmosphärischen Bedingungen in Europa nicht mehr gültig sind und neu bewertet werden müssen. So können beispielsweise bisher verfügbare Prognosemodelle den Korrosionsfortschritt nicht mehr ausreichend beschreiben, da durch die Verringerung des Schwefeldioxidgehaltes der Luft veränderte Mechanismen vorliegen. T2 - 69. Sitzung des NA 062-01-71 AA "Korrosion und Korrosionsschutz" CY - Berlin, Germany DA - 27.02.2020 KW - Korrosion KW - Zink KW - Atmosphärische Korrosion KW - Korrosionsprüfung KW - Deckschichtbildung KW - gelartige Elektrolyte PY - 2020 AN - OPUS4-50479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heise, Svenja T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte (WIPANO - GELELEK) N2 - Der Vortrag stellt eine Ergebniszusammenfassung des WIPANO-Vorhabens GELELEK im Hinblick auf eine Normung dar. Dafür wird das Projekt zunächst kurz vorgestellt, um anschließend auf normungsrelevante Parameter einzugehen. Dazu gehören insbesondere die Umgebungs- und Messbedingungen, die Herstellungsparameter der Gelpads, das Messverfahren selbst sowie die messbaren Proben. Ein erster Ausblick auf den Normvorschlag wird gegeben. T2 - 14. Sitzung des NA 062-01-77 AA „Korrosionsprüfverfahren“ CY - Berlin, Germany DA - 26.02.2020 KW - Deckschichtbildung KW - Gelartige Elektrolyte KW - Korrosion KW - Korrosionsprüfung KW - Zinküberzüge KW - Atmosphärische Korrosion PY - 2020 AN - OPUS4-50536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Beschreibung der Deckschichtbildung bei Zink und Zinklegierungen mittels minimalinvasiver Korrosionsuntersuchungen und analytischer Methoden (MINIMAL) N2 - Der Vortrag stellt ein neuartiges Korrosionsprüfverfahren für Zinküberzüge auf Basis gelartiger Elektrolyte vor und führt die Vorteile gegenüber konventionellen Prüfverfahren auf. Basierend auf den Ergebnissen wird die Idee für einen IGF-Projektantrag in Kooperation mit dem Fraunhofer IKTS vorgestellt. T2 - Web-Meeting GAV-Forschungsbeirat CY - Online meeting DA - 29.04.2020 KW - Deckschichtbildung KW - Zink KW - Korrosionsprüfung KW - Gelartige Elektrolyte PY - 2020 AN - OPUS4-50718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Werkstoffe im Kontakt mit Trinkwasser: Der Weg nach Europa N2 - Die Veränderungen bei der Regulierung der Werkstoffe im Kontakt mit Trinkwasser durch die neue EU-Trinkwasserrichtlinie werden erläutert. Folgen für die etablierten Werkstoffe und Verfahren werden aufgezeigt T2 - DVGW- Bezirksgruppenveranstaltung Berlin/Potsdam CY - Online meeting DA - 15.04.2025 KW - Korrosion KW - Metallmigration KW - Trinkwasser PY - 2025 AN - OPUS4-62985 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Metall - Migration in der Trinkwasserinstallation N2 - Der grundsätzliche Mechanismus der Metallmigration wird erläutert, die gesetzlichen Regeln erläutert. Die Veränderungen, die sich aus der neuen EU-Trinkwasserrichtlinie für den Werkstoffeinsatz ergeben, werden erläutert. Beispiele für die Vorgehensweise werden gezeigt, ein Ausblick für die Umsetzung bildet den Abschluss. T2 - 24. Sanitärtechnisches Symposium CY - Ahaus, Germany DA - 04.04.2025 KW - Korrosion KW - Metallmigration KW - Trinkwasser PY - 2025 AN - OPUS4-62900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Effect of a mixed atmosphere H2O-O2-SO2 on the oxidation kinetics and phase formation on CrMnFeCoNi and CrCoNi N2 - The high-entropy alloy (HEA) CrMnFeCoNi and the medium-entropy alloy (MEA) CrCoNi with a face-centered cubic (fcc) structure have excellent mechanical properties and are considered for high-temperature applications. Both materials were exposed under several oxidized atmospheres in a wide temperature range/regime. Mn-oxide (Mn3O4, Mn2O3) was mainly formed on the HEA and Cr2O3 on the MEA. The fast diffusion of manganese prevents the formation of a continuous chromia layer on CrMnFeCoNi in Ar-O2, Ar-H2O and Ar-SO2 at 800°C. The Cantor alloy and his ternary subsystem CrCoNi were exposed in Ar-O2-H2O-SO2 at 800°C up to 96 h to clarify their oxidation behavior in a mixed atmosphere. The oxidized samples were analyzed by weight measurement, scanning electron microscopy (SEM), and X-ray diffraction analysis (XRD). It was found that mass gain of all samples increased with increasing exposure time. The oxidation rate of the Cantor alloy is significantly higher than that of the ternary alloy system. T2 - International Conference on High Entropy Materials CY - Berlin, Germany DA - 27.09.2020 KW - High Entropy Alloys KW - Medium Entropy Alloys KW - High temperature corrosion KW - Oxidation KW - Sulfidation PY - 2020 AN - OPUS4-51488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Korrosionsmonitoring bei der Instandsetzung von chloridbelasteten Stahlbetonwerken (KOMICS) N2 - In der aktuellen RL-SIB wie auch im Gelbdruck der Instandhaltungsrichtlinie ist bei Anwendung des Instandsetzungsprinzips W-Cl bzw. Verfahren 8.3 der Erfolg der Maßnahme durch Einbau und Messung von Korrosionsstrom-Mess-Einrichtungen nachzuweisen. Auch wird bei der Instandsetzung von chloridbelasteten Rissen bei Stahlbetonbauteilen durch Verpressen der Risse bzw. Aufbringen einer Rissbandage ein Korrosionsmonitoring empfohlen. Anerkannte Regelwerke oder Normen über Art und Aufbau des Monitoring-Systems sowie Kriterien zur Bewertung der Messergebnisse im Hinblick auf den Erfolg der Instandsetzungsmaßnahme gibt es derzeit nicht. Auch sind keine Untersuchungen zur Qualität der Messergebnisse veröffentlicht. Ziel des Vorhabens ist die Ausarbeitung eines Regelwerks-Entwurfes für die Art und den Aufbau von Korrosionsmonitoring-Systemen sowie für Kriterien zur zuverlässigen Bewertung der Messergebnisse, mit denen der Erfolg bei folgenden Instandsetzungskonzepten überprüft werden kann. T2 - 15. Sitzung des NA 062-01-77 AA "Korrosionsprüfverfahren" CY - Online meeting DA - 28.10.2020 KW - Korrosionsmonitoring KW - Korrosion KW - Korrosionssensoren KW - Chloridinduzierte Lochkorrosion KW - W-Cl Instandsetzungsprinzip PY - 2020 AN - OPUS4-51520 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian T1 - Systematische Schadensanalyse: Vergleich und Anwendung von Richtlinien und Prozeduren N2 - Recherche verschiedener jeweils nationaler/internationaler Regelwerke und Prozeduren für die Systematische Schadensanalyse • Literaturrecherche zu Methoden der systematischen interdisziplinären Schadensanalyse • Vergleich der Regelwerke VDI 3822, ASTM, ASM sowie der Methoden • Anwendung der Regelwerke/Prozeduren und Methoden am Beispiel T2 - 46. VDI Jahrestagung: Schadensanalyse in der Energietechnik CY - Online meeting DA - 06.10.2020 KW - Regelwerke KW - Systematische Schadensanalysen, Prozeduren PY - 2020 AN - OPUS4-51401 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Wie gehe ich bei einer Schadensuntersuchung vor? N2 - Die Vorgehensweise bei einer Schadensanalyse wird beschrieben. Hinweise zu Methodik, Fehlervermeidung und Verhalten werden gegeben. T2 - Der sichere Einsatz von Werkstoffen aus Kupfer und Kupferlegierungen in der Trinkwasserinstallation CY - Online meeting DA - 21.10.2020 KW - Schadnesanalyse KW - Vorgehensweise KW - Korrosion PY - 2020 AN - OPUS4-51453 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Wenn es im Holz knackt. Über die Herausforderung, kritische Versagensvorgänge in Holzstrukturen mittels Schallemissionsanalyse zu identifizieren N2 - Um die Versagensabläufe über die verschiedenen Skalen im Holzwerkstoff verfolgen zu können, werden Zugversuche an Lagenhölzern mittels Schallemissionsmessung überwacht. Synchron erfolgen In-situ-Messungen mit Digitaler Bildkorrelation bzw. Synchrotron-Mikro-Computertomographie. Die Kombination aller Ergebnisse wie auch die Anwendung der frequenzbasierten Mustererkennung und die Simulation ausgewählter Versuche zielen auf die Identifizierung zugrunde liegender Mechanismen hin. Abschließend werden Ansätze für ein Monitoring von Holzstrukturen diskutiert. T2 - 419. Sitzung AK Berlin der DGZFP CY - Online meeting DA - 15.09.2020 KW - Acoustic Emission (AE) KW - Holzwerkstoffe KW - Mustererkennung KW - Monitoring Konzept PY - 2020 AN - OPUS4-51361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Corrosion Problems with 1.4521 steel pipes in drinking water N2 - In several cases crevice corrosion with 1.4521 stainless steel pipes was observed. The presentation shows the investigations that lead to the solution of the failure cases T2 - Eurocorr 2020 CY - Online meeting DA - 07.09.2020 KW - Crevice corrosion KW - Drinking water KW - Stainless steel KW - Failure analysis PY - 2020 AN - OPUS4-51235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Auslagerungsversuche von Standardproben nach DIN EN ISO 9223 unter verschiedenen atmosphärischen Bedingungen N2 - Der Vortrag berichtet über die Auslagerung von Standardproben nach DIN EN ISO 9223 bis 9226 aus Zink, Stahl, Kupfer und Aluminium auf den verschiedenen atmosphärischen Bewitterungsständen der Bundesanstalt für Materialforschung und -prüfung (BAM). Im Vortrag werden die Masseverluste, Korrosionsgeschwindigkeiten und Korrosivitätskategorien der Standardproben im freibewitterten und überdachten Bereich nach einem Jahr vorgestellt und Unterschiede hinsichtlich der Atmosphärenbedingungen aufgezeigt. Freibewitterte Proben zeigen dabei deutliche Unterschiede hinsichtlich ihres Korrosionsverhaltens im Vergleich zu überdachten Proben. Die ermittelten Korrosivitätskategorien sind sowohl standort- als auch materialspezifisch. T2 - Gemeinsame Sitzung des GfKORR Arbeitskreises „Korrosionsschutz von Windenergieanlagen“ mit der Fachgruppe „Korrosionsschutz“ der WAB e.V. CY - Online meeting DA - 07.12.2020 KW - Atmosphärische Korrosion KW - Auslagerungsversuche KW - Freibewitterung KW - Korrosion PY - 2020 AN - OPUS4-51783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR T1 - Amts- und Mitteilungsblatt, Band 53, Heft 2 T3 - Amts- und Mitteilungsblatt der BAM - 2/2023 KW - Anerkennungen KW - Zulassungen KW - Richtlinien PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577330 SN - 0340-7551 VL - 53 IS - 2 SP - 341 EP - 462 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-57733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weise, Frank T1 - Bewertung der Innenhydrophobierung als neuartige AKR-Vermeidungsstrategie bei Betonfahrbahndecken N2 - Zur Vermeidung von AKR-Schäden an Betonfahrbahndecken im deutschen Autobahnnetz wurden mit dem ARS 04/2013 verbindliche Eignungsprüfungen zum Ausschluss alkaliempfindlicher Gesteinskörnungen bei Neubau- und Erhaltungsmaßnahmen eingeführt. Das hatte eine signifikante Reduzierung geeigneter Gesteinskörnungen zur Folge. Deshalb wird geprüft, ob durch die Zugabe eines Hydrophobierungsmittels während der Betonherstellung grenzwertig alkaliempfindliche Gesteinskörnungen nutzbar gemacht werden können. In diesem Beitrag wird der Einfluss der Dosierung eines Compounds mit Hydrophobierungsmittel (HM) auf die Frisch- und Festbetoneigenschaften eines Waschbetons mit einer reaktiven Grauwacke dargestellt. Es zeigt sich, dass aufgrund des Antagonismus die zunehmende Dosierung des HM-Compounds eine signifikante Erhöhung der Zugabe des Luftporenbildners auf Wurzelharzbasis erfordert. Der AKR-Schädigungsprozess wird ab einer Dosierung des HM-Compounds von 0,75 M.-%, bezogen auf den Zementgehalt, hinreichend vermindert. Die mechanischen Eigenschaften des hydrophobierten Waschbetons verschlechtern sich im betrachteten Dosierungsbereich des HM-Compounds nur geringfügig. Auch der Frost-Tausalz-Widerstand vermindert sich, ohne den normativen Grenzwert für die Abwitterung zu überschreiten. T2 - 21. Internationale Baustofftagung ibausil CY - Weimar DA - 13.09.2023 KW - Alkali-Kieselsäure-Reaktion KW - Betonfahrbahndecke KW - Innenhydrophobierung KW - AKR-Vermeidung PY - 2023 AN - OPUS4-58357 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - "Grabenkorrosion": How scientific debate leads to an solution. And modern failures due to neglection of well described facts N2 - In the late 1980s, a new type of corrosion appeared in drinking water installations where galvanized steel pipes failed forming a deep groove with no corrosion at the other surfaces. The reason was discussed quite fiercely between failure analysts and material suppliers. In the end the discussion lead to the solution: inductive welded pipes of a certain sulphur content were prone to selective corrosion. The history of the arguments is discussed using old communications between Wilhelm Schwenk and Wolfgang Stichel, who later published the results in a paper unfortunately only I german. Thus the knowledge got lost and new cases based on the same material problems are observed in application of so-called C-Steel piping systems. Failure cases are shown. T2 - MTech 2023 CY - Cavtat, Croatia DA - 02.10.2023 KW - Corrosion KW - Grabenkorrosion PY - 2023 AN - OPUS4-58518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Milks, A. A1 - Lehmann, J. A1 - Leder, D. A1 - Sietz, M. A1 - Koddenberg, T. A1 - Böhner, U. A1 - Wachtendorf, Volker A1 - Terberger, T. T1 - A double-pointed wooden throwing stick from Schöningen, Germany: Results and new insights from a multianalytical study N2 - The site of Schöningen (Germany), dated to ca. 300,000 years ago, yielded the earliest large-scale record of humanly-made wooden tools. These include wooden spears and shorter double-pointed sticks, discovered in association with herbivores that were hunted and butchered along a lakeshore. Wooden tools have not been systematically analysed to the same standard as other Palaeolithic technologies, such as lithic or bone tools. Our multianalytical study includes micro-CT scanning, 3-dimensional microscopy, and Fourier transform infrared spectroscopy, supporting a systematic technological and taphonomic analysis, thus setting a new standard for wooden tool analysis. In illustrating the biography of one of Schöningen’s double-pointed sticks, we demonstrate new human behaviours for this time period, including sophisticated woodworking techniques. The hominins selected a spruce branch which they then debarked and shaped into an aerodynamic and ergonomic tool. They likely seasoned the wood to avoid cracking and warping. After a long period of use, it was probably lost while hunting, and was then rapidly buried in mud. Taphonomic alterations include damage from trampling, fungal attack, root damage and compression. Through our detailed analysis we show that Middle Pleistocene humans had a rich awareness of raw material properties, and possessed sophisticated woodworking skills. Alongside new detailed morphometrics of the object, an ethnographic review supports a primary function as a throwing stick for hunting, indicating potential hunting strategies and social contexts including for communal hunts involving children. The Schöningen throwing sticks may have been used to strategically disadvantage larger ungulates, potentially from distances of up to 30 metres. They also demonstrate that the hominins were technologically capable of capturing smaller fast prey and avian fauna, a behaviour evidenced at contemporaneous Middle Pleistocene archaeological sites. KW - FTIR KW - Stone Age KW - Middle Pleistocene KW - Throwing-stick KW - Wood KW - Micro-CT scanning KW - 3-dimensional microscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580012 DO - https://doi.org/10.1371/journal.pone.0287719 SN - 1932-6203 VL - 18 IS - 7 SP - 1 EP - 32 PB - PLOS CY - San Francisco, California, US AN - OPUS4-58001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pirker, F. A1 - Toth, I. A1 - Cihak-Bayr, U. A1 - Grundtner, R. A1 - Vernes, A. A1 - Benedicto, J. A1 - Spaltmann, Dirk A1 - Gradt, Thomas A1 - Alberdi, A. A1 - Alonso, I. A1 - Bayón, R. A1 - Igartua, A. A1 - García, Á. A1 - Pagano, F. A1 - Bravo, I. A1 - Kogia, M. A1 - Dykeman, D. A1 - Liedtke, S. A1 - Minami, I. A1 - Nyberg, E. A1 - Soivio, K. A1 - Ronkainen, H. A1 - Majaniemi, S. A1 - Heino, V. A1 - Gkagkas, K. A1 - Mont, L. A1 - Amigorena, I. T1 - Tribological characterisation services for materials - i-TRIBOMAT N2 - Um den Entwicklungsprozess von neuen Komponenten zu beschleunigen, ist die Vorrausage der Eigenschaften der eingesetzten Werkstoffe im Betrieb der Komponenten von enormer Bedeutung. Um neue Werkstoffe hinsichtlich Ihrer Performance (in einer Komponente) bewerten zu können, ist deshalb die Entwicklung neuer innovativer Methoden notwendig. Diese Methoden können auch unter dem Begriff „lab-to-field“ oder „materials“ – up-scaling zusammengefasst werden. D. h. Werkstoffe werden im Labor charakterisiert, und deren Eigenschaften mittels z.B. Simulation auf die Komponentenperformance hochskaliert (upscaling). i-TRIBOMAT ist ein EU gefördertes Projekt (H2020, GA Nr. 814494) mit dem Ziel ein Open Innovation Test Bed für tribologische Werkstoffcharakterisierung aufzubauen und entsprechende Services von der tribologischen Charakterisierung neuer Werkstoffe bis hin zu Simulationsmodellen zur Vorrausage der Perfomance von Komponenten der Industrie anzubieten. Durch die Bündelung von Knowhow und Infrastruktur zu Charakterisierung sowie den Aufbau einer digitalen Plattform, wird i-TRIBOMAT das weltgrößte Open Innovation Test Bed für tribologische Werkstoffcharakterisierung. N2 - The prediction of the properties of the materials used in the operation of components is of enormous importance, in order to accelerate the development process of new components. To evaluate new materials in terms of their performance (in a component), the development of new innovative methods is necessary. These methods can also be summarized under the term lab-to-field or materials – upscaling, meaning materials being characterised in a laboratory and their properties being upscaled to the component performance by means of e.g. simulation. i-TRIBOMAT is a EU funded project (H2020, GA Nr. 814494) aiming at building an Open Innovation Test Bed for tribological material characterization and offering corresponding services from tribological characterization of new materials to simulation models for predicting the performance of industrial components. By bundling the infrastructure, know-how for characterization and building a digital platform, i-TRIBOMAT becomes the world’s largest open innovation test bed for tribological material characterization. T2 - 22nd International Colloquium Tribology CY - Esslingen, Germany DA - 28.01.2020 KW - Tribologie KW - Lab-to-field up-scaling KW - Werkstoffdatenbank KW - Geteilte Infrastruktur KW - Tribo-Analytik KW - Intelligente tribologische Werkstoffcharakterisierung KW - Lab-to-field upscaling KW - Tribology KW - Intelligent tribological material characterization KW - Materials database KW - Shared infrastruture KW - Tribo-analytics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576762 DO - https://doi.org/10.30419/TuS-2020-0026 SN - 0724-3472 SN - 2941-0908 VL - 67 IS - 5-6 SP - 35 EP - 50 PB - Expert CY - Tübingen AN - OPUS4-57676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Einführung in die Korrosion metallener Werkstoffe N2 - Im Vortrag werden die wesentlichen Grundlagen zum Verständnis der Korrosion metallener Werkstoffe in komprimierter Form vorgestellt. Der Schwerpunkt liegt auf der Betrachtung der atmosphärischen Korrosion und den sich daraus ergebenden Anforderungen an den Korrosionsschutz insbesondere für den Bereich Verpackungen. T2 - CORPAC Seminar: Wie lassen sich VCI-Korrosionsschutz und Nachhaltigkeit vereinbaren? CY - Weidhausen bei Coburg/Germany DA - 29.03.2023 KW - Atmosphärische Korrosion KW - Einflussparameter KW - Befeuchtungsdauer PY - 2023 AN - OPUS4-57250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weichert, D. T1 - Robustness in Fatigue Strength Estimation N2 - Fatigue strength estimation is a costly manual material characterization process in which state-of-the-art approaches follow a standardized experiment and analysis procedure. In this paper, we examine a modular, Machine Learning-based approach for fatigue strength estimation that is likely to reduce the number of experiments and, thus, the overall experimental costs. Despite its high potential, deployment of a new approach in a real-life lab requires more than the theoretical definition and simulation. Therefore, we study the robustness of the approach against misspecification of the prior and discretization of the specified loads. We identify its applicability and its advantageous behavior over the state-of-the-art methods, potentially reducing the number of costly experiment. T2 - 2nd Annual AAAI Workshop on AI to Accelerate Science and Engineering CY - Washington DC, USA DA - 07.02.2023 KW - Active Learning KW - Gaussian Process KW - Fatigue Strength PY - 2022 AN - OPUS4-56684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrade, C. A1 - Saucedo, L. A1 - Rebolledo, N. A1 - Cabeza, S. A1 - Meinel, Dietmar T1 - X-Ray computed tomography and traditional analysis of a capillary absorption test in cement pastes N2 - Water absorption testing has the attraction of being simple, relatively quick and use water as a fluid which is the key substance in the possible concrete deterioration. However, in spite of the advantages its application has remained empirical, except for the testing of resistance to frost, through the identification of the critical degree of saturation. Rilem TC-116 studied this test, among others, for the characterization of concrete resistance against transport through the concrete pore network. Results indicated a low discriminating ability of the absorbency for qualifying concrete resistance and then, it seemed necessary to try to move forward by making the link between the absorption testing and the concrete pore microstructure. In the present work, thanks to the X-Ray computed tomography, it is described the evolution of the water front in three paste-specimen with different w/c ratios (different pore radius distributions). The observations allowed us to deduce that all the pores start to fill simultaneously, but the bigger ones fill quicker and rise less. The saturation degree is measured along the height of the sample, showing that each pore size has a different rate which becomes constant after the first hour. Washburn’s equation was applied to the progressive advance of the water front, resulting in a pore radius much smaller than the one expected. KW - Capillary absorption KW - Pore size distribution KW - X-ray CT KW - Gravimetry PY - 2020 DO - https://doi.org/10.1016/j.cemconcomp.2020.103634 VL - 113 SP - 103634 PB - Elsevier Ltd. CY - London AN - OPUS4-51487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brockmann, N. A1 - Sicken, A. A1 - Krüger, Jörg T1 - Effects of laser cleaning on the condition of different silk model samples using varying wavelengths and pulse durations N2 - The cleaning of aged silk fibers poses a common challenge in the conservation of textiles, since traditional cleaning techniques often yield unsatisfactory results or even harm objects. In this regard, cleaning objects with laser radiation is a promising addition to the range of available methods. Due to it being contactless, even brittle and touch-sensitive objects with disfiguring or harmful soiling could potentially be cleaned and therefore made accessible for research and presentation. Examples of treatment have sometimes shown spectacular results. Still there is some skepticism concerning the safety of this treatment for textile materials, which has been strengthened through previous 532 nm wavelength nanosecond laser cleaning studies on silk fibers. Taking these published results into account, the range of examined laser parameters has been extended in this study, from 532 nm nanosecond laser to 1064 nm nanosecond and even 800 nm femtosecond laser, reevaluating the effect of this treatment on the fibers. The physicochemical processes taking place on the silk fibers when cleaning with lasers are complex and still not fully understood. The aim of this project was therefore to bring more clarification about potential effects of those processes on the condition of silk samples treated with a set of different parameters for wavelength, pulse duration, energy density and number of pulses per spot. It also looks at the influence of the presence of soiling on the results. The analysis of potential effects was then carried out using statistical methods and advanced analytics. Scanning electron microscopy, Fourier-transform infrared spectroscopy and colorimetry technology provided the required insights to better assess the effects. Results show that laser cleaning of silk fibers, like most other conventional cleaning techniques, is not completely without risk, but knowing what the possible effects are helps making decisions on whether the benefits of the technique used justify these risks. KW - Laser cleaning KW - Cultural heritage KW - Conservation KW - Silk PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594601 DO - https://doi.org/10.1186/s40494-024-01152-1 SN - 2050-7445 VL - 12 IS - 1 SP - 1 EP - 15 PB - Springer AN - OPUS4-59460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Was, G.S. A1 - Bahn, C.-B. A1 - Busby, J. A1 - Cui, B. A1 - Farkas, D. A1 - Gussev, M. A1 - Rigen He, M. A1 - Hesterberg, J. A1 - Jiao, Z. A1 - Johnson, D. A1 - Kuang, W. A1 - McMurtrey, M. A1 - Robertson, I. A1 - Sinjlawi, A. A1 - Song, M. A1 - Stephenson, K. A1 - Sun, K. A1 - Swaminathan, Srinivasan A1 - Wang, M. A1 - West, E. T1 - How irradiation promotes intergranular stress corrosion crack initiation N2 - Irradiation assisted stress corrosion cracking (IASCC) is a form of intergranular stress corrosion cracking that occurs in irradiated austenitic alloys. It requires an irradiated microstructure along with high temperature water and stress. The process is ubiquitous in that it occurs in a wide range of austenitic alloys and water chemistries, but only when the alloy is irradiated. Despite evidence of this degradation mode that dates back to the 1960s, the mechanism by which it occurs has remained elusive. Here, using high resolution electron backscattering detection to analyze local stress-strain states, high resolution transmission electron microscopy to identify grain boundary phases at crack tips, and decoupling the roles of stress and grain boundary oxidation, we are able to unfold the complexities of the phenomenon to reveal the mechanism by which IASCC occurs. The significance of the findings impacts the mechanical integrity of core components of both current and advanced nuclear reactor designs worldwide. KW - Irradiation KW - Stress corrosion cracking KW - Grain boundaries KW - Oxidation KW - Austenitic alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595748 DO - https://doi.org/10.1016/j.pmatsci.2024.101255 SN - 0079-6425 VL - 143 SP - 1 EP - 15 PB - Elsevier AN - OPUS4-59574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nawaz, Q. A1 - Blaeß, Carsten A1 - Mueller, Ralf A1 - Boccaccini, A.R. T1 - Processing and cytocompatibility of Cu-doped and undoped fluoride-containing bioactive glasses N2 - Sintered or additive-manufactured bioactive glass (BG) scaffolds are highly interesting for bone replacement applications. However, crystallization often limits the high-temperature processability of bioactive glasses (BGs). Thus, the BG composition must combine high bioactivity and processability. In this study, three BGs with nominal molar (%) compositions 54.6SiO2-1.7P2O3-22.1CaO-6.0Na2O-7.9K2O-7.7MgO (13–93), 44.8SiO2-2.5P2O3-36.5CaO-6.6Na2O-6.6K2O-3.0CaF2 (F3) and 44.8SiO2-2.5P2O3-35.5CaO-6.6Na2O-6.6K2O-3.0CaF2-1.0CuO (F3–Cu) were investigated. The dissolution and ion release kinetics were investigated on milled glass powder and crystallized particles (500–600 μm). All glasses showed the precipitation of hydroxyapatite (HAp) crystals after 7 days of immersion in simulated body fluid. No significant differences in ion release from glass and crystalline samples were detected. The influence of surface roughness on cytocompatibility and growth of preosteoblast cells (MC3T3-E1) was investigated on sintered and polished BG pellets. Results showed that sintered BG pellets were cytocompatible, and cells were seen to be well attached and spread on the surface after 5 days of incubation. The results showed an inverse relation of cell viability with the surface roughness of pellets, and cells were seen to attach and spread along the direction of scratches. KW - Bioactive glass KW - Crystallization KW - Solubility KW - Cytocompatibility KW - Surface roughness PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598257 DO - https://doi.org/10.1016/j.oceram.2024.100586 SN - 2666-5395 VL - 18 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-59825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Schilling, Markus A1 - von Hartrott, Philipp A1 - Waitelonis, Jörg T1 - Semantic integration of diverse data in materials science: Assessing Orowan strengthening N2 - AbstractThis study applies Semantic Web technologies to advance Materials Science and Engineering (MSE) through the integration of diverse datasets. Focusing on a 2000 series age-hardenable aluminum alloy, we correlate mechanical and microstructural properties derived from tensile tests and dark-field transmission electron microscopy across varied aging times. An expandable knowledge graph, constructed using the Tensile Test and Precipitate Geometry Ontologies aligned with the PMD Core Ontology, facilitates this integration. This approach adheres to FAIR principles and enables sophisticated analysis via SPARQL queries, revealing correlations consistent with the Orowan mechanism. The study highlights the potential of semantic data integration in MSE, offering a new approach for data-centric research and enhanced analytical capabilities. KW - Semantic Interoperability KW - Knowledge Graph KW - Orowan Mechanism KW - Aluminum Alloy Aging KW - Ontology KW - Semantic Data Integration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599780 DO - https://doi.org/10.1038/s41597-024-03169-4 VL - 11 IS - 1 SP - 1 EP - 12 PB - Springer Science and Business Media LLC AN - OPUS4-59978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ratkovac, Mirjana A1 - Gerards-Wünsche, Paul A1 - Thiele, Marc A1 - Brackrock, Daniel A1 - Stamm, Michael T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 (FatDes 2023) CY - Senlis, France DA - 29.11.2023 KW - Fatigue KW - Welded KW - NDT KW - Crack growth PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600238 DO - https://doi.org/10.1016/j.prostr.2024.03.062 VL - 57 SP - 560 EP - 568 PB - Elsevier B.V. AN - OPUS4-60023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Nagelschmidt, Sven T1 - Ein Beitrag zur Zusammenführung von Zeit-Temperatur-Äquivalenz-Methoden: Entwicklung und Anwendung am Beispiel ausgewählter Materialverhalten für Zeit-Temperatur-Parameter und Zeit-Temperatur-Superpositionsprinzip N2 - In der Wissenschaft und Technik gibt es verschiedene Gründe, um auf Basis geeigneter Modelle in die Zukunft schauen zu wollen, beispielsweise um zu bewerten, ob ein Bauteil auch noch deutlich länger verwendet werden kann als eigentlich einmal vorgesehen. Eine Methode dieses zu tun, basiert auf dem Zeit-Temperatur-Äquivalenz-Prinzip, welches besagt, dass ein Zustand oder eine Materialeigenschaft gleichwertig bei verschiedenen Zeit-Temperatur-Kombinationen auftritt oder erreicht werden kann. Höhere Temperaturen verkürzen in der Regel die Dauer und umgekehrt. In den letzten Jahrzehnten hat sich ein umfangreiches Methodenspektrum für unterschiedliche Werkstoffe und Anwendungsgebiete entwickelt, sodass die Identifikation einer geeigneten Methode für einen konkreten Anwendungsfall oder neue Materialien eine Herausforderung darstellt. These: „Fortschrittlich wäre, existierende Methoden zusammenzuführen, methodenspezifische Vorteile zu kombinieren, um mit geringerem Aufwand ein geeignetes Prognosemodell zu entwickeln.“ Für metallische Werkstoffe und Polymere verläuft die Entwicklung von Prognosemodellen mit Zeit-Temperatur-Korrelation seit ca. 1940 parallel und unabhängig voneinander. In diesem Zusammenhang bekannte Methoden sind das Zeit-Temperatur-Superpositionsprinzip und Zeit-Temperatur-Parameter, wie der LARSON-MILLER-Parameter. Die jeweiligen methodischen Ansätze sind in der Regel anwendungs- und materialspezifisch und nur einzelnen Fachartikeln zu entnehmen. Eine zusammenführende thematische Übersicht und Untersuchung existierender Methoden wurden bislang nicht publiziert. Diese Forschungsarbeit verfolgt dahingehend einen neuartigen methodischen Ansatz und zeigt untersuchte Gemeinsamkeiten und Unterschiede als auch Analogien für das Zeit-Temperatur-Superpositionsprinzip und Zeit-Temperatur-Parameter anhand bestimmter Merkmale auf. Dafür wurden verschiedene analytische und grafische Ansätze verwendet. Ferner wird eine zusammenführende Untersuchung anhand eines rheologischen Materialmodells sowie anhand eines praktischen Anwendungsbeispiels gezeigt. Hergeleitet wurde u. a., dass das Prinzip der Zeit-Temperatur-Superposition für sogenanntes thermorheologisch einfaches und komplexes Verhalten konkreten Zeit-Temperatur-Parametern zugeordnet werden können. Und dadurch Verschiebefunktionen nicht nur in Abhängigkeit der Temperatur, sondern auch abhängig vom Zustand untersucht und definiert werden können. Ferner ermöglicht eine Skalierung der Zeit-Temperatur-Parameter auf eine Referenztemperatur physikalisch anschaulichere Auswertungen analog zum Zeit-Temperatur-Superpositionsprinzip. Untersuchungen zeigen, dass sich für einen konkreten Anwendungsfall die geeignetste Zeit-Temperatur-Äquivalenz-Methode aus einer gegenseitigen Abhängigkeit bzw. Kompatibilität einzelner Elemente, wie zugrunde gelegte Daten, Koordinatenachsenskalierung, ermittelte Zeit-Temperatur-Äquivalenz, Masterfunktionsansatz und der geforderten Interpolationsgüte herleitet. Der gewählte Forschungsansatz und die erzielten Ergebnisse bieten eine Plattform für die weitere Entwicklung von Prognosemodellen auf Basis des Zeit-Temperatur-Äquivalenz-Prinzips, insbesondere im Hinblick auf eine Zusammenführung und Kombination existierender Methoden. KW - Zeit-Temperatur-Äquivalenz KW - Zeit-Temperatur-Korrelation KW - Zeit-Temperatur-Superposition KW - Extrapolation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601530 DO - https://doi.org/10.14279/depositonce-20439 SP - 1 EP - 145 CY - TU Bibliothek online AN - OPUS4-60153 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hashemi, Seyedreza A1 - Zscherpel, Uwe T1 - Measurement of Focal Spots of X-ray Tubes Using a CT Reconstruction Approach on Edge Images of Large Holes and Comparison to Pinhole Imaging N2 - The first Non-destructive testing (NDT) method which evolved in the industrial age was radiographic testing (RT). Among all NDT methods, RT is no exception, so there are still many issues for optimizations even today. One of them is the measurement of the focal spot of X-ray tubes. The size of the focal spot is critical for imaging, because it determines the spatial resolution in the X-ray image. The classical way to evaluate focal spots of X-ray tubes is by pinhole imaging using a camera obscura. But this method has a natural lower limit, which is defined by the diameter of the pinhole used (today min. 10 µm). Therefore, focal spot sizes lower than 50 µm diameter cannot be imaged and measured correctly. An alternative approach, which permits this, was investigated here using the edge unsharpness of holes much larger than the focal spot size. The results of both methods were compared using 3 different X-ray tubes. KW - Reconstruction method KW - Radiographic testing (RT) using X-rays KW - Focal spot measurement KW - Edge unsharpness KW - X-ray tubes KW - Pinhole imaging KW - Computed Tomography (CT) KW - Focal Spot (FS) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608646 DO - https://doi.org/10.58286/29556 SN - 2941-4989 SP - 1 EP - 9 PB - NDT.net CY - Berlin, Germany AN - OPUS4-60864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - Mass Lumping for Scaled Boundary Polygonal Elements N2 - Many modern ultrasonic methods in the fields of Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM) require simulations in research. Researchers either use simulation data initially during development to investigate certain aspects, or the simulation process is directly part of the research task. Examples of the second case are inverse methods for parameter estimation, model-assisted probability of detection analysis or the generation of training data for AI algorithms. All these applications require algorithms that are as efficient as possible. For methods based on explicit time-step methods, a significant increase in efficiency can be achieved if a so-called lumped mass matrix can be used, which approximates the consistent mass matrix but is easier to invert. The finite element method has been the subject of many studies on approximations of the mass matrix. In contrast, the lumped mass matrix in the context of the Scaled Boundary Finite Element Method (SBFEM) is a current field of research [1,2]. In the time domain, the semi-analytical SBFEM is notable for its flexibility to be applied to polygonal meshes. In particular, image-based mesh generation using a quadtree algorithm is possible. In general, polygonal meshes have the same flexibility as triangular meshes, but polygonal meshes can have additional advantages such as greater tolerance to distortion. In this contribution, the SBFEM formulation based on bubble functions [3] for the time domain is presented for two-dimensional elastic waves. The adjustments necessary for a good approximating lumped mass matrix are emphasized. Several grid generation methods for polygonal elements are shown. Figure 1 depicts the difference between the consistent mass matrix and the lumped mass matrix for a normal polygonal mesh. Finally, the accuracy of mass lumping for linear, quadratic and cubic shape functions is presented and the computational efficiency is demonstrated using exemplary waveguide geometries. T2 - Guided Ultrasonic Waves: Emerging Methods (GUWEM) CY - Überherrn, Germany DA - 08.07.2024 KW - Scaled boundary finite element method KW - Mass lumping KW - Guided waves PY - 2024 UR - https://doi.org/10.5281/zenodo.12517188 AN - OPUS4-60766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Held, Mathias A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Determination of isotropic elastic constants from dispersion images based on ultrasonic guided waves by using neural networks N2 - This article presents a method to use the dispersive behavior of ultrasonic guided waves and neural networks to determine the isotropic elastic constants of plate-like structures through dispersion images. Therefore, two different architectures are compared: one using convolutions and transfer learning based on the EfficientNetB7 and a Vision Transformer-like approach. To accomplish this, simulated and measured dispersion images are generated, where the first is applied to design, train, and validate and the second to test the neural networks. During the training of the neural networks, distinct data augmentation layers are employed to introduce artifacts appearing in measurement data into the simulated data. The neural networks can extrapolate from simulated to measured data using these layers. The trained neural networks are assessed using dispersion images from seven known material samples. Multiple variations of the measured dispersion images are tested to guarantee the prediction stability. The study demonstrates that neural networks can learn to predict the isotropic elastic constants from measured dispersion images using only simulated dispersion images for training and validation without needing an initial guess or manual feature extraction, independent of the measurement setup. Furthermore, the suitability of the different architectures for generating information from dispersion images in general is discussed. KW - Ultrasonic guided waves KW - Dispersion KW - Elastic constants KW - Neural networks KW - Image processing KW - Vision transformer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607090 DO - https://doi.org/10.1016/j.ultras.2024.107403 SN - 0041-624X VL - 143 SP - 1 EP - 48 PB - Elsevier B.V. AN - OPUS4-60709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulrich, A. S. A1 - Kasatikov, S. A1 - König, T. A1 - Fantin, Andrea A1 - Margraf, J. T. A1 - Galetz, M. C. T1 - Decreased Metal Dusting Resistance of Ni-Cu Alloys by Fe and Mn Additions N2 - Ni-Cu alloys are promising for application at temperatures between 400–900 °C and reducing atmospheres with high C-contents. Typically, under such conditions, metallic materials in contact with the C-rich atmosphere are degraded by a mechanism called metal dusting (MD). Ni-Cu-alloys do not form protective oxide scales, but their resistance is attributed to Cu, which catalytically inhibits the C-deposition on the surface. Adding other alloying elements, such as Mn or Fe, was found to enhance the MD attack of Ni-Cu alloys again. In this study, the effect of the Mn and Fe is divided into two affected areas: the surface and the bulk. The MD attack on binary Ni-Cu alloys, model alloys with Fe and Mn additions, and commercial Monel Alloy 400 is experimentally demonstrated. The surface electronic structure causing the adsorption and dissociation of C-containing molecules is investigated for model alloys. Analytical methods such as scanning electron microscopy combined with energy-dispersive X-ray spectroscopy, electron probe microanalysis combined with wavelength-dispersive X-ray spectroscopy, X-ray diffraction analysis, and near-edge X-ray absorption fine structure measurements were used. The results are correlated to CALPHAD calculations and atomistic simulations combining density functional theory calculations and machine learning. It is found that the Cu content plays a significant role in the surface reaction. The effect of Mn and Fe is mainly attributed to oxide formation. A mechanism explaining the enhanced attack by adding both Fe and Mn is proposed. KW - Metal Dusting KW - XANES PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608226 DO - https://doi.org/10.1007/s11085-024-10263-w SN - 2731-8397 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-60822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Keller, Christian T1 - Beitrag zur numerischen Beanspruchungsanalyse an dünnwandigen Stahlblechcontainern im Fallversuch - Schädigungsmechanische Materialmodellierung duktiler Werkstoffe unter Berücksichtigung der Dehnratenabhängigkeit der plastischen Instabilität N2 - Gegenstand der vorliegenden Arbeit ist die Bereitstellung expliziter numerischer Simulationen von Fallversuchen mit dünnwandigen Stahlblechcontainern, die als Endlagerbehälter für radioaktive Abfälle mit vernachlässigbarer Wärmeentwicklung, d. h. schwach- und mittelradioaktive Abfälle, für die Verbringung in das Endlager Konrad vorgesehen sind. Die Betrachtung von potentiellen Absturzszenarien ist ein grundlegender und zentraler Bestandteil der Sicherheitsnachweise zur Auslegung der verschiedenen endlagergängigen Behälter- und Containertypen gegen mechanische Störfallbelastungen. Für dünnwandige Stahlblechcontainer existierten bislang keine sicherheitstechnischen Untersuchungen, die auf numerischen Bewertungsmethoden basieren und eine Bewertung der vorhandenen Sicherheitsreserven hinsichtlich der mechanischen Integrität ermöglichen. Daraus resultierte die Motivation, ein verifiziertes Finite-Elemente-Modell eines repräsentativen Referenzcontainers zu entwickeln, das das dynamische Verformungs- sowie duktile Schädigungs- und Versagensverhalten in numerischen Simulationen von dynamischen Lastfällen physikalisch mit der erforderlichen Güte beschreibt. Duktile Schädigungs- und Versagensvorgänge metallischer Werkstoffe gehen grundsätzlich mit großen plastischen Dehnungen einher und führen somit unweigerlich zu der Notwendigkeit der Diskussion von plastischer Instabilität und damit verknüpften Lokalisierungseffekten, die einen wesentlichen Einfluss auf die Entwicklung des lokalen Beanspruchungszustands haben. Für die schädigungsmechanische Materialmodellierung folgt hieraus das grundsätzliche Erfordernis der korrekten Berücksichtigung des Instabilitätsbeginns, der in der Regel dehnratenunabhängig angenommen wird. Für dynamische Randbedingungen ist der werkstoffspezifische Einfluss der Dehnrate auf das Einsetzen der Lokalisierung jedoch nicht uneingeschränkt vernachlässigbar, so dass im Rahmen dieser Arbeit ein theoretischer Ansatz ausgearbeitet wird, der die plastische Instabilität dehnratenabhängiger Werkstoffe anhand des zeit- und ortsabhängigen Dehnungsgradienten im einachsigen Zugversuch diskutiert. Darüber hinaus ist für eine hinreichend genaue Materialmodellierung neben der korrekten Prognose des Instabilitätsbeginns auch die korrekte Beschreibung des Verformungsverhaltens jenseits der Gleichmaßdehnung notwendig. Zu diesem Zweck wird in dieser Arbeit eine konstitutive Beziehung entwickelt, die sowohl unter Berücksichtigung der plastischen Instabilität als auch unter der Beachtung von ver- sowie entfestigenden Einflussfaktoren der dynamischen Plastizität formuliert werden kann. Insgesamt wird eine praxistaugliche Bewertungsmethode der mechanischen Integrität dünnwandiger Stahlblechcontainer unter Störfallbedingungen auf Basis expliziter dynamischer Simulationen erarbeitet, die die komplexen duktilen Schädigungs- und Versagensmechanismen dehnratenabhängiger Werkstoffe berücksichtigt. Mit der zur Simulation von Fallversuchen entwickelten numerischen Modellbildung und den zur Verifizierung entsprechend mit Testcontainern im Originalmaßstab durchgeführten Fallversuchen wird nachgewiesen, dass anhand des Finite-Elemente-Modells eines repräsentativen Referenzcontainers zum einen eine quantitativ belegte Bestimmung ungünstiger Fallorientierungen hinsichtlich maximaler Verformungen und zum anderen eine realistische Abbildung des duktilen Versagensverhaltens ermöglicht wird. Damit können tatsächlich vorhandene Sicherheitsreserven bei potentiell zu unterstellenden Behälterabstürzen quantitativ aufgezeigt und zukünftig eine verbesserte sicherheitstechnische Beurteilung von Stahlblechcontainern im Fallversuch bereitgestellt werden. Damit leistet die vorliegende Arbeit einen wichtigen Beitrag für die Bewertung von Sicherheitsnachweisen von Endlagerbehältern für radioaktive Abfälle und trägt dazu bei, den langfristigen Schutz von Mensch und Umwelt vor Schäden durch radioaktive Stoffe zu gewährleisten. N2 - The subject of the present work is the provision of explicit numerical simulations of drop tests with thin-walled sheet steel containers, which are intended as repository containers for radioactive waste with negligible heat generation, i.e. low and intermediate level waste, for shipment to the Konrad repository. The consideration of potential crash scenarios is a fundamental and central component of the safety analyses for the design of the various types of casks and containers suitable for final disposal against mechanical accident loads. For thin-walled sheet steel containers, no safety investigations based on numerical assessment methods existed so far that would allow an evaluation of the existing safety reserves with regard to mechanical integrity. This resulted in the motivation to develop a verified finite element model of a representative reference container that physically describes the dynamic deformation and ductile damage and failure behaviour in numerical simulations of dynamic load cases with the required quality. Ductile damage and failure processes of metallic materials are fundamentally accompanied by large plastic strains and thus inevitably lead to the need to discuss plastic instability and associated localisation effects, which have a significant influence on the development of the local stress state. For damage-mechanical material modelling this results in the fundamental requirement of correctly considering the onset of instability, which is usually assumed to be strain-rate independent. For dynamic boundary conditions, however, the material-specific influence of the strain rate on the onset of localisation cannot be neglected without restriction, so that a theoretical approach is elaborated within the scope of this work that discusses the plastic instability of strain-rate-dependent materials on the basis of the time- and location-dependent strain gradient in the uniaxial tensile test. Furthermore, for a sufficiently accurate material modelling, besides the correct prediction of the onset of instability, the correct description of the deformation behaviour in the postcritical region, i.e., beyond the uniform strain, is necessary. For this purpose, a constitutive relationship is developed in this work, which can be formulated both under consideration of the plastic instability as well as under consideration of hardening as well as softening influencing factors of the dynamic plasticity. Overall, a practical assessment method of the mechanical integrity of thin-walled sheet steel containers under accident conditions is developed based on explicit dynamic simulations, which takes into account the complex ductile damage and failure mechanisms of strain rate-dependent materials. With the numerical modelling developed for the simulation of drop tests and the drop tests carried out accordingly with full-scale test containers for verification, it is demonstrated that, on the basis of the finite element model of a representative reference container, on the one hand a quantitatively proven determination of unfavourable drop orientations with regard to maximum deformations and, on the other hand, a realistic representation of the ductile failure behaviour is made possible. This allows it to quantitatively demonstrate actually existing safety reserves in case of potential container crashes and to provide an improved safety assessment of sheet steel containers in drop tests in the future. This work thus makes an important contribution to the evaluation of safety verifications of final storage containers for radioactive waste and helps to ensure the long-term protection of humans and the environment from damage caused by radioactive substances. KW - FEM KW - Dynamische Plastizität KW - Plastische Instabilität KW - Duktile Schädigung KW - Endlager Konrad PY - 2024 DO - https://doi.org/10.14279/depositonce-21874 SP - 1 EP - 188 PB - DepositOnce CY - Berlin AN - OPUS4-61581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elahi, Seyed Ahmad A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Balbin, J.A. A1 - Larossa, N.O. A1 - De Waele, Wim T1 - A numerical study on fatigue strength degradation due to pitting corrosion of S355 structural steel in a marine environment N2 - This study investigates the influence of pitting corrosion on the fatigue strength of S355 steel, commonly used in offshore wind support structures. A short crack microstructural model is employed to estimate the degraded fatigue strength, effectively capturing the physics of the problem with minimal input parameters. Material characterization tests provide the key mechanical properties of S355 steel. A parametric analysis is used to examine the effects of pit shape, size, and aspect ratio. A generic relationship is identified between degraded fatigue strength and pit size for various pit aspect ratios. A sensitivity analysis reveals that the pit aspect ratio significantly influences fatigue strength, with sharper pits leading to greater reductions. The threshold stress intensity factor has a moderate effect, while in-air fatigue strength and grain size have minimal impacts. A case study is performed to evaluate the fatigue strength degradation of S355 steel exposed to the North Sea environment. Findings indicate that the most severe degradation occurs in the initial years of exposure, with the degradation rate declining over time. The results align well with experimental data, offering a robust framework for assessing structural integrity in a marine environment. KW - Fatigue strength KW - Corrosion fatigue KW - Pitting corrosion KW - Short crack KW - Micromechanical model KW - S355 structural steel PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.109669 SN - 1873-1961 VL - 177 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-63062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüders, C. A1 - Kalinka, Gerhard A1 - Li, Wei A1 - Sinapius, M. A1 - Wille, T. T1 - Experimental and numerical multiscale approach to thermally cycled FRP N2 - Due to the different thermal expansion of the constituent materials, cyclic thermal loading of FRP induces alternating stresses in the material at two scales: at the micro scale (level of fibre–matrix-interaction) and at the macro scale (level of the multidirectional laminate). Especially the micro scale effect is not comprehensively investigated yet. Additionally, computational investigations mostly neglect this effect due to the homogenous modelling of the composite material. As this effect is assumed to significantly contribute to the fatigue of FRP at thermal loads, the present paper suggests an experimental and numerical multiscale approach including Experiments at the different involved material scales to separately observe the effects acting at these scales. The approach also includes numerical modelling for each scale to complement the knowledge gained from the Experiments and to create a basis for the consideration of the micro effect even in macroscopic fatigue models treating homogeneous modelled composites. The main focus of the contribution is to bring the overall Approach up for discussion, rather than to present the multiscale modelling details. KW - Fatigue KW - Thermal cycling KW - Fibre reinforced plastic KW - Cryogenic KW - Carbon Fibre KW - Epoxy Resin PY - 2020 DO - https://doi.org/10.1016/j.compstruct.2020.112303 SN - 0263-8223 VL - 244 SP - 112303 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-50844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Burger, M. A1 - Neitzel, F. ED - Zemčík, R. T1 - A four-point bending test apparatus for measurement- and model-based structural analysis N2 - By means of a small-scale truss bridge, the ability of the Measurement- and Model-based Structural Analysis to detect and localise damage was examined in. Although there was no noteworthy difficulty in detecting damage, it turned out that damage localisation responds sensitively to systematic influences, i.e. non-modelled properties of the mechanical model. Therefore, another experiment is being conducted to re-examine the Measurement- and Model-based Structural Analysis. For this purpose, the bending test is carried out as it has been already theoretically respectively numerically discussed in. In this attempt, the systematic influences such as residual stress are kept as low as possible. T2 - 36th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Damage detection KW - Adjustment calculation KW - Finite element method KW - Integrated analysis PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S2214785320326432 DO - https://doi.org/10.1016/j.matpr.2020.04.028 SN - 2214-7853 VL - 32 IS - 2 SP - 156 EP - 161 PB - Elsevier Ltd. AN - OPUS4-51551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gebhardt, M. A1 - Manolakis, I. A1 - Chatterjee, A. A1 - Kalinka, Gerhard A1 - Deubener, J. A1 - Pfnür, H. A1 - Chakraborty, S. A1 - Meiners, D. T1 - Reducing the raw material usage for room temperature infusible and polymerisable thermoplastic CFRPs through reuse of recycled waste matrix material N2 - In this work, a closed loop recycling process is investigated, which allows polymerised bulk thermoplastic matrix (Elium 150) from production waste (also referred to as recyclate) to be reused as additive in composite manufacturing by vacuum assisted resin infusion (VARI) of virgin Elium 150 monomer. It is shown that this process can save up to 7.5 wt% of virgin material usage in each processing cycle. At the same time, the thermal stability and stiffness of the composite increases with the proportion of recyclate introduced. Contemporarily, the shear and bending properties have also been observed to improve. Gel permeation chromatography (GPC) showed that the changes observed are due to an increase in molecular weight with the recyclate content. In particular, a correlation between the molecular weight and the shear properties of the composite was discovered using single fibre push-out tests. KW - Mechanical properties KW - Recycling KW - Carbon fibres KW - Fibre/matrix bond PY - 2021 DO - https://doi.org/10.1016/j.compositesb.2021.108877 SN - 1359-8368 VL - 216 SP - 108877 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-52711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kindrachuk, Vitaliy A1 - Klunker, Andre T1 - Phase field modeling of Hertzian cone cracks under spherica indentation N2 - A phase field model of brittle fracture has been developed to simulate the Hertzian crack induced by penetration of a rigid sphere to an isotropic linear-elastic half-space. The fracture formation is regarded as a diffusive field variable, which is zero for the intact material and unity if there is a crack. Crack growth is assumed to be driven by a strain invariant. The numerical implementation is performed with the finite element method and an implicit time integration scheme. The mechanical equilibrium and the phase field equations are solved in a staggered manner, sequentially updating the displacement field and the phase field variable. Numerical examples demonstrate the capability of the model to reproduce the nucleation and growth of the Hertzian cone crack. KW - Hertzian cracks KW - Phase field model KW - Contact mechanics PY - 2021 DO - https://doi.org/10.1007/s11223-021-00251-9 VL - 52 IS - 6 SP - 967 EP - 974 AN - OPUS4-52276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Influence of molecular orientation on the environmental stress cracking resistance N2 - Molecular orientation has a significant effect on the material properties of polymers. Preferential orientation of the microstructure (polymer chains or crystallites) in a specific direction or plane often enhances the material properties, especially if the high-strength covalent bonds are primarily exposed to loads instead of the weaker van der Waals bonds. However, the orientation-dependent microstructure and its mechanical behavior is in general already well understood by many scientific studies [1-3]. Isotropic materials are frequently required for an intrinsic material characterization without prevailing processing-induced properties, as is the case for Full Notch Creep Test (FNCT) [4] addressing environmental stress cracking (ESC) in high-density polyethylene (PE-HD) [5, 6]. Since ESC is one of the major limiting issues for long-term performance of PE-HD pipes and containers [7], which in contrast have a production-related preferential orientated microstructure due to extrusion or extrusion blow molding, it is important to additionally investigate the ESC resistance of such anisotropic microstructure. Investigations of the slow crack growth (SCG) with respect to the molecular orientation generally obtain a factor of 1.2 up to 4.7 between crack growth perpendicular to the extrusion direction and crack growth parallel to the extrusion direction 8. Based on FNCT investigations with an aqueous detergent solution as environmental medium, hot pressed sheets with isotropic morphology are compared with extruded sheets from which specimens with different orientation angles are taken. However, the time to failure obtained by FNCT is also significantly influenced by the different cooling conditions under which the final morphology is formed. The tendency of the specimen to fail due to ESC is investigated as a function of environmental medium temperature. For a more detailed analysis of the affecting parameters in the manufacturing process, the ESC resistance is discussed considering the differences in crystallinity as revealed by thermal analysis. T2 - 36th International Conference of the Polymer Processing Society CY - Montreal, Canada DA - 26.09.2021 KW - Environmental stress cracking KW - Orientation-dependent microstructure KW - High-density polyethylene KW - Full Notch Creep Test PY - 2021 AN - OPUS4-53399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - Effect of corrosive atmosphere on the oxidation behavior of CrMnFeCoNi and CrCoNi alloys N2 - High- and medium-entropy alloys (HEAs and MEAs) constitute a new class of materials. Those with a face-centered cubic (fcc) structure from the Cr-Mn-Fe-Co-Ni system have excellent mechanical properties and are considered for high-temperature applications since diffusion in these alloys was reported to be sluggish. However, their corrosion resistance at high temperatures must still be evaluated to further qualify them for such kinds of applications. Various groups studied the oxidation behavior of HEAs and MEAs under (dry) laboratory and artificial air as well as CO2/CO mixtures in different temperature ranges. Adomako et al. carried out oxidation tests in dry air between 800 °C and 1000 °C for 24 h in equiatomic CrCoNi, CrMnCoNi, and CrMnFeCoNi alloys. The authors showed that CrCoNi exhibits the best corrosion resistance at 800 °C due to the formation of a protective Cr2O3 layer. The matrix below the oxide scale was reported to be correspondingly depleted in Cr. It was further shown that the addition of Mn and Fe to CrCoNi changes the phase composition of the oxide scale at 800 °C. A Mn2O3 layer was grown during oxidation on CrMnCoNi and CrMnFeCoNi and a Cr2O3 scale was formed at the matrix/oxide scale interface. Beneath these oxide layers, Mn- and Cr-depleted zones were detected. These phase morphologies demonstrate the inward diffusion of oxygen and outward diffusion of Cr and Mn resulting in the formation of Cr2O3 and Mn2O3. In the present study, the corrosion resistance of CrMnFeCoNi and CrCoNi were confirmed and additionally characterized under further oxidizing atmospheres at 800 °C including Ar-2 Vol.% O2, Ar-2 Vol.% H20, and Ar-2 Vol.% SO2 mixtures. T2 - 10th International Symposium on High-Temperature Corrosion and Protection of Materials CY - Online meeting DA - 28.03.2021 KW - High-entropy alloys KW - High-temperature corrosion KW - Chromium oxide KW - Manganese oxide PY - 2021 AN - OPUS4-53143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, C. A1 - Battig, Alexander A1 - Schartel, Bernhard A1 - Siegel, R. A1 - Senker, J. A1 - von der Forst, I. A1 - Unverzagt, C. A1 - Agarwal, S. A1 - Möglich, A. A1 - Greiner, A. T1 - Investigation of the Thermal Stability of Proteinase K for the Melt Processing of Poly(L‑lactide) N2 - The enzymatic degradation of aliphatic polyesters offers unique opportunities for various use cases in materials science. Although evidently desirable, the implementation of enzymes in technical applications of polyesters is generally challenging due to the thermal lability of enzymes. To prospectively overcome this intrinsic limitation, we here explored the thermal stability of proteinase K at conditions applicable for polymer melt processing, given that this hydrolytic enzyme is well established for its ability to degrade poly(L-lactide) (PLLA). Using assorted spectroscopic methods and enzymatic assays, we investigated the effects of high temperatures on the structure and specific activity of proteinase K. Whereas in solution, irreversible unfolding occurred at temperatures above 75−80 °C, in the dry, bulk state, proteinase K withstood prolonged incubation at elevated temperatures. Unexpectedly little activity loss occurred during incubation at up to 130 °C, and intermediate levels of catalytic activity were preserved at up to 150 °C. The resistance of bulk proteinase K to thermal treatment was slightly enhanced by absorption into polyacrylamide (PAM) particles. Under these conditions, after 5 min at a temperature of 200 °C, which is required for the melt processing of PLLA, proteinase K was not completely denatured but retained around 2% enzymatic activity. Our findings reveal that the thermal processing of proteinase K in the dry state is principally feasible, but equally, they also identify needs and prospects for improvement. The experimental pipeline we establish for proteinase K analysis stands to benefit efforts directed to this end. More broadly, our work sheds light on enzymatically degradable polymers and the thermal processing of enzymes, which are of increasing economical and societal relevance. KW - Enzymatic degradation KW - Poly(L‑lactide) KW - Polyesters KW - biodegradation PY - 2022 DO - https://doi.org/10.1021/acs.biomac.2c01008 SN - 1525-7797 SN - 1526-4602 VL - 23 IS - 11 SP - 4841 EP - 4850 PB - ACS Publications AN - OPUS4-56292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Guerra, E. S. S. A1 - Silva, B. L. A1 - Melo, J. D. D. A1 - Kalinka, Gerhard A1 - Barbosa, A. P. C. T1 - Microscale evaluation of epoxy matrix composites containing thermoplastic healing agent N2 - Among the strategies to produce healable thermosetting systems is their modification by the addition of thermoplastic particles. This work investigates the influence of poly(ethylene-co-methacrylic acid) (EMAA) on fibermatrix interfacial properties of a glass fiber reinforced epoxy matrix composite. Epoxy-EMAA interactions were evaluated using differential scanning calorimetry (DSC) and infrared spectroscopy. The effects of EMAA on the epoxy network formation were evidenced by changes in glass transition temperature, cure kinetics and alteration of chemical groups during cure. Interfacial shear strength (IFSS) measurements obtained by single fiber pull-out tests indicate similar interfacial properties for pure and EMAA modified epoxy. Additionally, the potential for self-healing ability of an EMAA modified epoxy was demonstrated. However, IFSS after a healing cycle for the EMAA modified epoxy was lower as compared to the pure epoxy, because of the lower fiber-EMAA interfacial shear strength. So, thermoplastic healing agents has not only to fill cracks in the matrix material, but also have to be optimized regarding its interface properties to the reinforcing fibers. KW - Interfacial strength KW - Fiber/matrix bond KW - Self-healing KW - Polymer-matrix composites (PMC) PY - 2022 DO - https://doi.org/10.1016/j.compscitech.2022.109843 SN - 0266-3538 VL - 232 SP - 1 EP - 9 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-56379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bordeenithikasem, Punnathat A1 - Carpenter, Kalind C. A1 - Hofmann, Douglas C. A1 - White, Victor E. A1 - Yee, Karl Y. A1 - Rizzardi, Quentin A1 - Maher, Jacob A1 - Maaß, Robert T1 - Miniaturized bulk metallic glass gripping structures for robotic mobility platforms N2 - Advancements in bulk metallic glass thermoplastic forming unleash the potential to fabricate microscale metallic features with unparalleled precision and durability, i.e. microspine gripping structures for mobility platforms on planetary or in-space robots. Four designs of grippers were fabricated and rigorously tested. Coefficient of friction on four test surfaces were measured and compared to SiC paper and Velcro. The hardness and elasticity of the bulk metallic glasses make them a game-changer in the field, offering a superior alternative to conventional nonmetallic grippers. KW - Bulk metallic glasses KW - Thermoplastic forming KW - Mobility KW - Microspine PY - 2024 DO - https://doi.org/10.1016/j.actaastro.2024.03.040 SN - 0094-5765 VL - 219 SP - 399 EP - 407 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-60182 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Merkmale von alltäglichen Brüchen und wie wir daraus lernen können N2 - Schadensfälle aus dem Alltag erscheinen oft simpel, sind im Detail aber meist komplexer als erwartet und eröffnen die Möglichkeit, Merkmale zu studieren, Aufnahmetechniken und Bildbearbeitung zu optimieren und die Erfahrungen am Ende ohne Restriktionen weiter zu vermitteln. Beispielsweise verändern sich die mikroskopischen Merkmale von Schwingrissen über ihren Verlauf oft deutlich. Dies hängt von der Art des Werkstoffs und von den Beanspruchungsbedingungen ab. Die Bruchmerkmale werden schließlich systematisch dargestellt und ein Datensatz für die Fraktographische online-Datenbank der DVM/DGM AG Fraktographie erstellt, die fachöffentlich einsehbar ist. T2 - Metallographietagung 2024 CY - Berlin, Germany DA - 18.09.2024 KW - Fraktographie KW - Schadensanalyse PY - 2024 AN - OPUS4-61239 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - KorroPad - Vom Schadensphänomen zur Prüfmethode für Forschung und betriebliche Anwendung N2 - Eine Erfolgsgeschichte von der praktischen Umsetzung von Forschungsergebnissen für Entwicklung einer Prüfmethode. T2 - GfKORR Jahrestagung - Aktuelles aus der Korrosionsforschung - Nutzen und praktische Anwendungen CY - Frankfurt a. M., Germany DA - 08.11.2022 KW - Korrosion KW - Nichtrostender Stahl KW - KorroPad KW - Korrosionsprüfung PY - 2022 AN - OPUS4-56204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraa, Lucas A1 - Rodricks, Carol A1 - Kalinka, Gerhard A1 - Roetsch, Karl A1 - Scheffler, Christina A1 - Sambale, Anna A1 - Uhlig, Kai A1 - Stommel, Markus A1 - Trappe, Volker T1 - Characterisation and Modelling of the Fibre-Matrix Interface of Short Fibre Reinforced Thermoplastics using the Push-Out Technique N2 - This study investigates the suitability of the single fibre push-out (SFPO) test for the determination of the interfacial shear strength (IFSS) of injection moulded short fibre reinforced thermoplastics. It includes a detailed description of the required sample preparation steps and the boundary conditions of the SFPO setup. Experimental SFPO tests were carried out on PA66 GF, PPA GF35 and PA6 GF50 materials. Furthermore, a finite element model was set up to simulate the behaviour of these materials during this test. The numerical results showed that the inhomogeneous stress distribution in the fibre-matrix interphase during the test causes the measured apparent IFSS to underestimate the true strength of the interphase. The simulations put the experimental results into perspective and provide valuable information for the further development of the test setup. This study therefore not only provides new insights into the interphase strength of injection moulded short fibre reinforced thermoplastics, but also an insight into local load conditions during testing and thus an indication of the true IFSS. KW - GFRP KW - Interface KW - fibre matrix bond KW - single fibre push-out PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626087 DO - https://doi.org/10.1016/j.compositesb.2025.112317 SN - 1879-1069 VL - 297 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-62608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - The use of effective fatigue crack propagation data obtained at closure-free conditions for component assessment N2 - The knowledge of fatigue crack propagation data in terms of their effective values is important for a conservative and safe life assessment of components subjected to cyclic loading. To overcome issues related to the precise consideration of the crack-closure effects on experimental data obtained at small R ratios, closure-free data have been obtained at R ≈ 0.8 by different experimental procedures. The statistical analysis of the intrinsic fatigue crack propagation threshold obtained experimentally has shown a small data scatter and good agreement between procedures. When compared with effective values obtained from analytical corrections of closure-affected data, the data obtained at R ≈ 0.8 should lead to a conservative life estimation. T2 - 43rd International Conference on Materials Mechanics CY - Sani, Greece DA - 05.06.2022 KW - Component assessment KW - Effective crack propagation data KW - Experimental procedure KW - Crack-closure PY - 2022 SP - 104 EP - 108 AN - OPUS4-56851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, Claudia T1 - Sweetening the (microplastics) pill: PET tablets (1-100µm) as candidate reference material for the validation of microplastics measurement N2 - The lack of validation and standard procedures in microplastics studies has led to the inability to compare and harmonise data from different analytical methods, laboratories and time scales. To monitor and regulate exposure to microplastics in the environment and in food for human health, it is crucial to ensure their comparability and to validate the analytical methods used in microplastics studies. Monitoring microplastics requires complex approaches for accurate determination otherwise it can lead to an over- or underestimation in environmental and food-relevant matrices. Moreover, to support the need of reliable measurement required by the European legislation directive on drinking water (EU 2020/2184) or the revision of the urban waste water directive, which will be finalised in 2024 the production and validation of polymeric reference materials with environmentally relevant concentrations, irregular shapes, defined aging status and different sizes is essential. The production of reference material with acceptable uncertainties in homogeneity need to be balanced, considering the low microplastics concentrations detected in the environment and in food. The aim of the project PLASTICTRACE and of this study, is to propose a “easy-to-use PET tablet ” (PET particle size mainly 1-100 µm) for routine applications as a candidate general reference material for detection methods. Batches of water-soluble matrix containing different concentrations of PET powder were produced. Results of imaging and counting methods (SEM, Laser diffraction), including production´s challenges; together with thermo-analytical methods (TED-GC/MS and Py-GC/MS) and vibrational spectroscopy (µ-Raman and µ-FTIR), will be presented. These data are useful to assess homogeneity and stability of the particles over time according to ISO 33405:2024. In addition, we will show some insights on the application of the PET-tablets in complex matrices, as milk powder and suspended solid from surface water, that could be easily used for routine microplastics analysis. T2 - MICRO 2024 CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-61274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 UR - https://www.dega-akustik.de/publikationen/online-proceedings SP - 644 EP - 647 AN - OPUS4-60212 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Moderne Faserverbundwerkstoffe – Reparatur und Recycling N2 - Der Vortrag beschreibt Aktivitäten der BAM zur Reparatur von Rotorblättern von Windkraftanlagen sowie ein Konzept zum Recycling by Design für faserverstärkte Kunststoffe T2 - Reparaturgerechtes Produktdesign CY - Potsdam, Germany DA - 06.11.2024 KW - GFRP KW - Rotorblätter KW - Reparatur KW - Recycling KW - Composites PY - 2024 AN - OPUS4-61533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishmastnehi, Moslem A1 - Stawski, Tomasz M. A1 - Eftekhari, Negar A1 - Schneider, Kathrin P. A1 - Vaccaro, Carmela A1 - Aghajani, Iman A1 - Grbanovic, Ana Marija A1 - Korn, Lorenz T1 - Unveiling the craftsmanship and knowledge behind iranian stuccoes (11th–14th centuries): New insights from an archaeometric perspective N2 - Gypsum-based stucco decorations of 47 monuments in Iran, from the Seljuq to the Ilkhanid period (11th-14th centuries), were studied by multimodal analytical methods, including X-ray diffraction, X-ray fluorescence, scanning electron microscopy and image analysis to evaluate their composition properties. The assessment of results shows that stucco masters in those periods exerted control over the setting process of the gypsum-paste and its microstructure by adjusting water-to-plaster ratio, fine-clay addition, and by means of mechanical processing. Furthermore, the presence of anhydrite in the composition of stucco decorations located in the hot-desert climate of Iran provides evidence for the probability of gypsum-anhydrite transition, which has technical and preservation consequences for this less-investigated type of cultural materials. KW - Gypsum KW - Diffraction KW - Anhydrite KW - Calcium sulfate PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628406 DO - https://doi.org/10.1016/j.jas.2025.106199 SN - 1095-9238 VL - 177 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalinka, Gerhard T1 - Recycling von Faserverbundwerkstoffen N2 - Der Vortrag beschreibt Aktivitäten der BAM zum Recycling von carbonfaser-verstärkten Verbundwerkstoffen. T2 - Fachdialog Recycling von Windenergieanlagen CY - Berlin, Germany DA - 23.09.2024 KW - Polymer Matrix Composite KW - Carbon Fibres KW - Recycling KW - Pyrolysis KW - Recycling by Design PY - 2024 AN - OPUS4-61536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hadley, I. A1 - Zerbst, Uwe A1 - Coules, H. A1 - James, P. A1 - Sharples, J. A1 - Bath, S. A1 - Larrosa, N. T1 - Knowledge gaps in fitness-for-service assessment procedures; summary of the 2nd ‘mind the gap’ workshop N2 - In 2015, the University of Manchester hosted a workshop (‘Mind the Gap’) aimed at identifying gaps in a number of structural integrity fitness-for-service procedures, including R5, R6, BS 7910 and API/ASME. The findings were subsequently summarised in a journal paper and shared with the relevant stakeholders. A second workshop, this time hosted by the University of Bristol in 2017, was intended to build on the findings of the earlier event, identifying which gaps had been filled, which remain and whether new ones have been identified in the meantime. ‘Mind the Gap 2’ was wide-ranging, including consideration of failure by fracture, fatigue crack growth, hightemperature creep and environmentally assisted crack growth, along with the use of innovative techniques to follow the progress of crack growth from the atomic to the macroscopic scale. A summary of the whole event is thus outside the scope of a single paper, so here we concentrate mainly on advances in fracture assessment, on the interface between inspection and ECA, and on how developments are being incorporated into structural integrity procedures. There is a particular emphasis on the energy transition in the UK, where the planned energy mix will include both nuclear power and offshore wind. KW - Flaw assessment procedures KW - Non-sharp defects KW - Flaw interaction KW - Codes and standards KW - Nuclear reactor systems PY - 2023 DO - https://doi.org/10.1016/j.ijpvp.2022.104883 SN - 0308-0161 VL - 202 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Junge, Paul A1 - Rupprecht, Christian A1 - Sänger, Johanna A1 - Oedinghofen, Frank T1 - Thermisch gespritzte Schichten auf keramischen Hitzeschutzschilden für den Einsatz regenerativer Brennstoffe in stationäre Gasturbinen T1 - Thermally sprayed coatings on ceramic heat shields for the utilisation of regenerative fuels in stationary gas turbines N2 - Die Entwicklung zukünftiger Generationenvon stationären Gasturbinen verfolgt das Hauptziel, den thermischen Wirkungsgrad zu erhöhen, bei gleichzeitiger Reduktion der CO2-Emissionen. Ein mögliches Lösungskonzept besteht darin, bestehende Turbinenkonzepte auf nachhaltig erzeugten Wasserstoff umzustellen. Durch den Betrieb mit Wasserstoff entsteht eine erhöhte Belastung für konventionelle thermische Hitzeschutzkomponenten. Daher ist die Entwicklung von sogenannte Environmental Barrier Coatings (EBC) oder Materialkonzepten, die eine thermodynamische Stabilität in heißer Gasumgebung aufweisen, erforderlich. N2 - The development of future generations of stationary gas turbines is pursuing the main objective of increasing the thermal efficiency, with a simultaneous reduction in the CO2 emissions. One possible solution concept consists of converting existing turbine concepts to sustainably produced hydrogen. The operation with hydrogen results in increased loads for conventional thermal heat protection components. Therefore, it is necessary to develop so-called environmental barrier coatings (EBCs) or material concepts which exhibit thermodynamic stability in a hot gas environment KW - Keramischen Hitzeschutzschilden KW - Thermische Spritzschichten KW - Gasturbine PY - 2024 UR - https://www.thermal-spray-bulletin.info/en/article/thermisch-gespritzte-schichten-auf-keramischen-hitzeschutzschilden-fuer-den-einsatz-regenerativer-brennstoffe-in-stationaeren-gasturbinen IS - 2 SP - 100 EP - 103 PB - DVS Media AN - OPUS4-61066 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Semantic integration of diverse data in materials science: Assessing Orowan strengthening N2 - This study applies Semantic Web technologies to advance Materials Science and Engineering (MSE) through the integration of diverse datasets. Focusing on a 2000 series age-hardenable aluminum alloy, we correlate mechanical and microstructural properties derived from tensile tests and darkfield transmission electron microscopy across varied aging times. An expandable knowledge graph, constructed using the Tensile Test and Precipitate Geometry Ontologies aligned with the PMD Core Ontology [1], facilitates this integration. This approach adheres to FAIR principles and enables sophisticated analysis via SPARQL queries, revealing correlations consistent with the Orowan mechanism (see Fig.1). The study highlights the potential of semantic data integration in MSE, offering a new approach for data-centric research and enhanced analytical capabilities [2]. T2 - MSE Congress 2024 - Materials Science and Engineering CY - Darmstadt, Germany DA - 24.09.2024 KW - Semantic Representation KW - Age-Hardenable Aluminium Alloy KW - Digtial Representation KW - Knowledge graph and ontologies KW - PMD Core Ontology PY - 2024 AN - OPUS4-61139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kempf, A. A1 - Hilgenberg, Kai T1 - Influence of sub-cell structure on the mechanical properties of AlSi10Mg manufactured by laser powder bed fusion N2 - AlSi10Mg is one of the most applied alloys for laser powder bed fusion (LPBF) technology, due to its great possibilities for implementing new lightweight concepts such as in automotive industries. For the component design it is necessary to know about the mechanical properties and the mechanical behaviour. The many published strength properties of LPBF processed AlSi10Mg show significant differences up to approximately 225 MPa in ultimate tensile strength (UTS) and 195 MPa in yield strength (YS). To understand these varying properties, a ring trial was carried out manufacturing specimens on 6 LPBF machines with different parameters and build-up strategies. They were studied in the as-built (AB) condition and after heat treatment at 300 °C for 30 min, respectively. For examining the mechanical properties, tensile tests and hardness measurements were carried out. The microstructure was characterized by optical light microscopy (OM), field emission scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD) and electron backscatter diffraction (EBSD). The identified differences in strength properties were discussed based on the 4 strengthening mechanism known for metallic materials and at the background of material defects. It was found that the size of the typical sub-cell structure of LPBF AlSi10Mg affected substantially the mechanical properties in the AB condition, in which with decreasing sub-cell size strength increased. If heat treatment was applied, the strength properties decreased and did not differ anymore. Since annealing led to coarsened sub-cells, whereas the grains itself did not change in size, the influence of sub-cell structure on strength was further confirmed. In addition, acicular precipitates in the AB condition were observed at specimens from one LPBF machine showing the lowest tensile elongation. KW - Laser powder bed fusion KW - AlSi10Mg KW - Mechanical properties KW - Microstructure PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.138976 VL - 776 SP - Paper 138976, 12 PB - Elsevier B.V. AN - OPUS4-50316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erning, Johann Wilhelm A1 - Kamaraj, A. T1 - Susceptibility of 304 Stainless Steel to Crevice Corrosion in Electrochemically Active Fluids N2 - The susceptibility of Type 304 stainless steel (SS) to crevice corrosion upon contacting with electrochemically active fluids was investigated using exposure tests and stepwise potentiostatic polarization. Crevice materials made of 304 SS and polyether ether ketone (PEEK) were focused on in this study. The combined influence of oxidant and chloride concentration on crevice corrosion was examined in detail in the two types of crevice combinations (304 SS-to-PEEK and 304 SS-to-304 SS). The 304 SS specimens were strongly susceptible to crevice corrosion when coupled with 304 SS. Even at a low concentration of 5 mg/L free chlorine and 150 mg/L chloride, which is below nominal dilutions in beverage industries, the examined specimens underwent crevice corrosion in both crevices. The effect of water composition on crevice corrosion was also studied, indicating high susceptibility of 304 SS to crevice corrosion in low pH (pH ≤ 5) solutions. The corroded surface morphology was analyzed using scanning electron microscope, energy dispersive x-ray, and confocal. KW - Crevice corrosion KW - Disinfectants KW - Stainless steel PY - 2020 DO - https://doi.org/10.5006/3324 SN - 0010-9312 VL - 76 IS - 4 SP - 424 EP - 435 PB - Nace International CY - Houston AN - OPUS4-50652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Babutzka, Martin T1 - Neue Erkenntnisse zur Deckschichtbildung von Zink an der Atmosphäre N2 - Die Korrosionsbeständigkeit und die Dauerhaftigkeit von Zink und Zinküberzügen an der Atmosphäre sind direkt mit der Bildungs- und Auflösungskinetik von schützenden Deckschichten aus festhaftenden Korrosionsprodukten verknüpft. Bei einem optimalen Zusammenwirken und einer günstigen Abfolge von atmosphärischen Einflussfaktoren bilden sich gut schützende, bei Feuchtigkeitszutritt nahezu unlösliche Deckschichten aus. Art und Eigenschaften der gebildeten Deckschichten hängen dabei insbesondere von den Luftinhaltsstoffen der Einsatzumgebung sowie von spezifischen Temperatur-Feuchte-Zyklen ab. Dabei besteht das Problem, dass sich die klimatischen Bedingungen und infolge auch die Deckschichtbildungsreaktionen bei Zink an der Atmosphäre im Laufe der letzten Jahrzehnte stark geändert haben. Das Ziel der vorliegenden Arbeit ist die systematische Untersuchung und Beschreibung von Korrosions- und Deckschichtbildungsvorgängen bei Reinzink unter den aktuell in der Bundesrepublik Deutschland vorherrschenden klimatischen Bedingungen. Die Untersuchungen zielen in ihrer Gesamtheit auf das Hinterfragen aktueller und die Etablierung neuer Betrachtungsweisen zur Deckschichtbildung bei Reinzink unter atmosphärischen Korrosionsbedingungen ab und sollen damit einen wesentlichen Beitrag für das Verständnis des Korrosionsschutzes durch Zink und Zinküberzüge liefern. Dabei wurde der Fokus insbesondere auf das Anfangsstadium der Deckschichtbildung gelegt. Eine systematische Untersuchung dieses Zeitraums, der von sehr reaktiven Deckschichten geprägt ist, wurde erst durch den gezielten Einsatz gelartiger Elektrolyte ermöglicht. KW - Zink KW - Korrosion KW - Deckschichtbildung KW - Atmosphäre KW - gelartige Elektrolyte PY - 2020 SN - 978-3-8440-7626-4 DO - https://doi.org/10.2370/9783844076264 SN - 0945-1056 SP - 1 EP - 181 PB - Shaker Verlag CY - Düren AN - OPUS4-51458 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Ralf A1 - Waurischk, Tina A1 - Behrens, H. A1 - Deubener, J. T1 - Crack growth in borate and silicate glasses: Stress-corrosion susceptibility and hydrolytic resistance N2 - A double cantilever beam technique in air equipped with ultrasound modulation was used to measure the crack velocity v in borate and silicate glasses. In all glasses v and the stress intensity KI followed the empirical correlation v ~ KIn. Indicated by its smallest KI at v = 1 μm s − 1, KI* = 0.27 MPa m0.5, the silicoborate glass containing 70 mol% B2O3 was found most susceptible to stress-corrosion enhanced crack growth. Contrarily, the sodium calcium magnesium silicate glass appeared least susceptible with KI* = 0.57 MPa m0.5. No clear correlation is evident between KI*, reflecting the stress-corrosion susceptibility, and the hydrolytic resistance for all glasses under study, but values of n obtained from the present study and taken from previous literature for 35 glasses tend to decrease with increasing network modifier ion fraction. Energy dissipation during stress-corrosion enhanced crack propagation is assumed to cause this trend. KW - DCB KW - Alkali and alkaline earth silicate and borate glass KW - Crack growth in air KW - Stress-corrosion KW - Stress intensity PY - 2021 DO - https://doi.org/10.1016/j.jnoncrysol.2020.120414 VL - 551 SP - 120414 PB - Elsevier B.V. AN - OPUS4-51393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hensel, J. A1 - Kromm, Arne A1 - Nitschke-Pagel, T. A1 - Dixneit, Jonny A1 - Dilger, K. T1 - Capability of martensitic low transformation temperature welding consumables for increasing the fatigue strength of high strength steel joints N2 - The use of low transformation temperature (LTT) filler materials represents a smart approach for increasing the fatigue strength of welded high strength steel structures apart from the usual procedures of post weld treatment. The main mechanism is based on the effect of the low start temperature of martensite formation on the stress already present during welding. Thus, compressive residual stress formed due to constrained volume expansion in connection with phase transformation become highly effective. Furthermore, the weld metal has a high hardness that can delay the formation of fatigue cracks but also leads to low toughness. Fundamental investigations on the weldability of an LTT filler material are presented in this work, including the characterization of the weld microstructure, its hardness, phase transformation temperature and mechanical properties. Special attention was applied to avoid imperfections in order to ensure a high weld quality for subsequent fatigue testing. Fatigue tests were conducted on the welded joints of the base materials S355J2 and S960QL using conventional filler materials as a comparison to the LTT filler. Butt joints were used with a variation in the weld type (DY-weld and V-weld). In addition, a component-like specimen (longitudinal stiffener) was investigated where the LTT filler material was applied as an additional layer. The joints were characterized with respect to residual stress, its stability during cyclic loading and microstructure. The results show that the application of LTT consumables leads to a significant increase in fatigue strength when basic design guidelines are followed. This enables a benefit from the lightweight design potential of high-strength steel grades. KW - Low transformation temperature KW - Welding KW - Fatigue strength KW - Residual stress PY - 2020 DO - https://doi.org/10.3139/120.111562 VL - 62 IS - 9 SP - 891 EP - 899 PB - Carl Hanser Verlag AN - OPUS4-51180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Hamm, C. A1 - Röser, T. A1 - Michels, H. T1 - Vom Kokillenguss bis zur Fräsbearbeitung - Bauteile aus innovativen Eisen- und Titanaluminiden wirtschaftlich herstellen N2 - Der Beitrag gibt einen kurzen Einblick in das gerade bewilligte ZIM-Vorhaben „Technologie und Werkzeuge für ultraschallunterstütztes Fräsen von Eisen- und Titan-Aluminid-Bauteilen (TeWuFeAl)“. In dem Vorhaben wird durch 2 KMU aus dem Bereichen der Werkzeugentwicklung (Wolf GmbH) und der Anwendung (AWB GmbH) sowie durch 2 Forschungsinstitute, Access e. V. und Bundesanstalt für Materialforschung und -prüfung (BAM), die Herstellbarkeit sicherheitsrelevanter Leichtbauteile aus FeAl und TiAl durch das besonders wirtschaftliche Kokillengussverfahren und die anschließende ultraschallunterstützte Zerspanung untersucht. KW - Eisenaluminid KW - Titanaluminid KW - Kokillenguss KW - Fräsbearbeitung KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität PY - 2020 SP - 12 PB - Manufacturing Innovation Network e. V. CY - Varel, Germany AN - OPUS4-51593 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübler, Daniela A1 - Höhne, Patrick A1 - Gradt, Thomas T1 - Influence of TiC content on the tribological behavior of NbC-Ni-TiC cermets N2 - Increasing demand for alternatives to tungsten carbide (WC) cemented carbides as cutting tools, due to the health risks of their wear products WO3 and Co3O4. Niobium carbide (NbC) has a high potential, due to its high wear resitance, high hot hardness and melting point (3520°C), and low solubility in iron alloys. T2 - 23rd International Conference on Wear of Materials CY - Online meeting DA - 26.04.2021 KW - Niobium carbide (NbC) KW - Cermets KW - Tribological behavior PY - 2021 AN - OPUS4-52560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker T1 - Advanced lightweight applications – recycling versus reliability and fossil energy footprint N2 - Advanced light weight applications like aircrafts and wind turbine blades are made of fibre reinforced plastics (FRP) with continuous fibre reinforcement and must withstand a high thermo-mechanical cyclic loading. The quality of the fibre matrix interface has a high impact on the fatigue life and was continuously improved over the years since the 50th. The fatigue life of glass fibre reinforced plastics (GFRP) used in aircraft industry is 10 to 100 times higher compared to glass fibre non crimp fabrics used for wind turbine blades. To assure a constant and reliable high quality and strength of reinforcement fibres, synthetic fibre production is state of the art (CF, GF). There is a need for recycling GFRP and CFRP waste due to the upcoming use. Pyrolysis and solvolysis are more expensive than the mechanical route however enable a more sustainable recycling. Natural fibres and recycled synthetic fibres have a high scatter in quality and strength. Hence it is a challenge to optimize the production / recycling processes to get a reliable quality for any demanding (second life) application. Chemical routes for using renewables resources and recycling, is going to be a good approach especially for polymer-matrix systems to get 100% quality (back) compared to the state of the art. Finally, a proper design, life-time extension and repair is preferable to recycling to keep the carbon footprint as low as possible. T2 - 27. INTERNATIONALES DRESDNER LEICHTBAUSYMPOSIUM CY - Dresden, Germany DA - 13.06.2024 KW - Polymer Matrix Composites KW - Carbon Fibre KW - Recycling KW - Circular Economy PY - 2024 UR - https://leichtbausymposium.de/deu/ AN - OPUS4-60683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Elastic Microstructures in Metallic Glasses N2 - Metallic glasses (MGs) are disordered solids that exhibit a range of outstanding mechanical, thermomechanical, and functional properties. Whilst being a promising class of structural materials, well-defined and exploitable structure-property relationships are still lacking. This offsets them strongly from the crystalline counterparts, for which length-scale based property determination has been key for decades. In recent years, both atomistic simulations and experiments have nurtured the view of heterogeneities that manifest themselves either as a structural partitioning into well-relaxed percolated network components and more frustrated domains in atomistic simulations, or as spatially-resolved property fluctuations revealed with atomic force microscopy. These signatures depend sensitively on the processing history and likely reflect emerging medium-range order fluctuations at the scale of 1-10 nanometers. Here we demonstrate and discuss the emergence of spatially resolved property fluctuations at length scales that are one to two orders of magnitude larger. Such long-range decorrelation length scales are hard to reconcile in a monolithic glass but may offer the perspective of experimentally easy-to-access length-scale based structure-property relationships. Whilst long-range property fluctuations can be seen in both the plastic and elastic response, we focus here on high-throughput elastic nanoindentation mapping across the surface of a Zr-based model glass. After a deconvolution of surface topography and curvature effects, the spatially-resolved elastic response reveals an elastic microstructure with a correlation length of ca. 150-170 nm. Analytical scanning-transmission electron microscopy (STEM) is used to link the elastic property fluctuations to the chemistry and structure of the MG. In concert, nano-elastic mapping and STEM suggests that structural variations in the glass are responsible for the unexpectedly large length scales. We discuss these findings in terms of the materials processing history and the perspective of exploiting nanoindentation-based spatial mapping to uncover structural length scales in atomically disordered solids. T2 - 7th International Indentation Workshop – IIW7 CY - Hyderabad, India DA - 17.12.2023 KW - Metallic glass KW - Nanoindentation KW - Microstructure PY - 2023 AN - OPUS4-60692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann, Jens T1 - Der KorroPad Korrosions-Schnelltest Einfach, schnell, zerstörungsfrei N2 - Eine kurze Einführung in den KorroPad test. Kombiniert mit einer praktischen Vorführung. T2 - Tag der Technik, Romain-Rolland-Gymnasium CY - Berlin, Germany DA - 16.07.2024 KW - Korrosion KW - Experimente KW - KorroPad PY - 2024 AN - OPUS4-60664 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Embracing AI and User-Centered Design in Modern Technological Systems: The Case of Non-Destructive Testing N2 - The use of artificial intelligence (AI) in the design of technological systems is now ubiquitous. Non-destructive testing (NDT)—a set of techniques used to evaluate the properties and integrity of materials, components, or structures without causing damage to the tested object—is one of the disciplines seeking to benefit from this technology to increase reliability, safety, and productivity. Human-machine interaction (HMI), a recognized key area within Industry 4.0, plays an important role in the design, development, acceptance, and successful implementation of these systems. The integration of AI will significantly transform NDT tasks, introducing new tools, higher levels of process automation, and fully automated integration into production systems. The addition of assistive technologies like augmented reality will alleviate manual tasks but increase complexity, marking a transitional phase. For an NDT system to fully integrate into the broader Industry 4.0 framework, it must move beyond its traditional role as a self-contained entity and become part of a larger interconnected system. This transition will require new ways of interacting with technology, new task demands, and new competencies such as data analytics, automation, usability, control, oversight, communication, and complex problem-solving. We propose a paradigm shift to new roles: the Systems Developer, responsible for strategizing, developing, and integrating NDT systems with input from multiple sources and automation systems; the Caretaker, monitoring system functionality, resolving errors, and managing day-to-day operations; and the Problem Solver, diagnosing system problems and ensuring proper functioning. This development involves a multidisciplinary team, known as the "UX Design" role, tasked with creating a physical system that mediates between users and information sources to enhance inspection reliability and user acceptance. It is agreed that AI systems will continue to be operated and controlled by humans, so addressing human-machine interaction is paramount. The transition to more advanced NDT systems presents challenges such as adapting to complex technologies, addressing skill loss, and ensuring user acceptance. To overcome these hurdles, a user-centered approach that emphasizes intuitive interfaces and appropriate roles for humans and automation is critical. In addition, training programs tailored to new roles and responsibilities can help mitigate skill loss, while clear communication and phased implementation strategies are essential to manage organizational change and user resistance. By effectively addressing these challenges, companies can maximize the benefits of advanced AI technologies. Non-destructive testing serves as an illustrative example, but the principles and strategies discussed apply broadly across various technological systems integrating AI and HMI. The evolution towards more advanced, AI-driven systems demands a careful balance between technological capabilities and human factors, ensuring that the full potential of these innovations can be realized in a practical, user-friendly manner. T2 - 6th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2024) CY - Split, Croatia DA - 27.09.2024 KW - Human Factors KW - Artificial intelligence KW - AI KW - Human-Machine Interaction KW - Non-Destructive Testing KW - Acceptance PY - 2024 AN - OPUS4-61868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 AN - OPUS4-60214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Neues von der Bundesanstalt für Materialforschung und –prüfung N2 - Es werden ausgewählte Folien aus der Standard-BAM-Präsentation gezeigt, im Anschluss daran die besonderen Kompetenzen des Fachbereichs 7.6. Dort wird insbesondere auf Anknüpfungspunkte zu Infrastruktur (Leitungen, Brücken,…) abgestellt. T2 - Sitzung DVGW-Landesgruppe Berlin-Brandenburg CY - Potsdam, Germany DA - 21.04.2024 KW - Kompetenzen KW - BAM KW - Korrosion PY - 2024 AN - OPUS4-61841 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunji Purayil, Sruthi Krishna A1 - Balasubramaniam, K. T1 - Data-driven AI for the automated classification of the isothermal heat-treated thermal barrier coatings using pulsed infrared thermography N2 - Development of reliable age prediction models are crucial in monitoring the formation of oxide layer and degradation of TBC at regular intervals. This study proposes an automated classification of isothermal heat-treated TBC samples using temperature data, which helps in predicting the TBC life and monitoring the TBC degradation. TBC-coated samples are isothermal heat-treated at 1000 °C, and the initial growth of thermally grown oxide is monitored using a non-destructive thermal imaging technique. The proposed study integrates data-driven AI (DAI) models and feature extraction techniques to interpret complex thermal patterns measured from the TBC coating surface. The performance of the proposed classification framework is tested using deep learning and classical machine learning models with different types and window sizes of input data. Input data used for validation are raw experiment data, logarithmic of experiment data, polynomial fit data, and thermal signal reconstruction fit coefficients. The maximum c KW - Infrared thermography KW - NDT KW - Artificial intelligence KW - Deep learning KW - Predictive maintenance PY - 2024 DO - https://doi.org/10.1088/1361-6463/ad8ce7 SN - 1361-6463 VL - 58 IS - 4 SP - 1 EP - 10 PB - IOP Publishing CY - Bristol AN - OPUS4-61641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Petrushina, M. A1 - Dedova, E. A1 - Portnaygin, A. A1 - Papynov, E. A1 - Filatov, E. A1 - Korenev, S. A1 - Gubanov, A. T1 - Effect of temperature and pressure on mixed oxide solid solutions N2 - A hydrothermal synthesis of ZrW2-xMoxO8 (0 ≤ x ≤ 2) from the corresponding precursors is reported in this paper. High-temperature and high-pressure data are presented for the sample with x = 1.6. An increase in temperature initiates the phase transition from tetragonal precursor to orthorhombic-ZrW2-xMoxO8 (x = 1.6) with the subsequent formation of cubic and trigonal phases. The thermolysis parameter of the disordered cubic ZrW2-xMoxO8 (x = 1.6) phase is 803 K, and the coefficient of thermal expansion is α = -4.6∙10–6 K−1. Data on ZrW2-xMoxO8 (x = 1.6) structure as a function of pressure are obtained for the first time. Pressureinduced changes from cubic to orthorhombic ZrW2-xMoxO8 (x = 1.6) phase at 1.38 GPa are observed. The sample amorphization is irreversible during decompression. KW - Phase transition KW - High-pressure KW - Complex oxides PY - 2020 DO - https://doi.org/10.1016/j.inoche.2020.107965 VL - 117 SP - 107965 PB - Elsevier B.V. AN - OPUS4-50821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Thieme, C. A1 - Rüssel, C. T1 - Crystal growth velocities of a highly anisotropic phase obtained via surface and volume crystallization of barium–strontium–zinc silicate glasses N2 - In the past few years, a new phase, Ba0.5Sr0.5Zn2Si2O7 with negative thermal expansion has been described in the literature. Some excess of SiO2 is necessary to produce glasses from which the Ba0.5Sr0.5Zn2Si2O7 phase can be crystallized. Unfortunately, in such glasses usually surface crystallization occurs; however, the addition of nucleating agents such as trace quantities of platinum or relatively high quantities of ZrO2 is necessary to achieve bulk nucleation. These additional components also affect the crystal growth velocity, which furthermore is different for crystal growth from the surface and in the bulk. In this paper, three different chemical compositions containing different ZrO2 concentrations, where one composition additionally contains 100 ppm platinum, are studied with respect to their crystallization behaviour. Although the compositions do not differ much, the crystallization behaviour and also the Crystal growth velocities are surprisingly different. KW - Glass ceramic KW - Crystal growth velocity KW - Low expansion PY - 2020 DO - https://doi.org/10.1007/s10853-020-04773-6 SN - 0022-2461 VL - 55 SP - 10364 EP - 10374 PB - Springer AN - OPUS4-50853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Hensel, Jonas T1 - Application of fracture mechanics to weld fatigue N2 - The application of fracture mechanics to the determination of the fatigue behavior of weldments is discussed with the focus on classic fatigue, i.e., the overall fatigue life and the fatigue strength in terms of an S-N curve and the endurance limit. The following issues are addressed: specific features of short fatigue crack propagation, an adequate initial crack size, multiple crack propagation and its statistical treatment as well as welding residual stresses. As an example, an approach of the authors is applied to the determination of FAT classes for a butt weld with varying weld toe geometry. KW - Weld fatigue KW - Weld toe geometry KW - Short crack propagation KW - FAT class concept PY - 2020 DO - https://doi.org/10.1016/j.ijfatigue.2020.105801 SN - 0142-1123 VL - 139 SP - 105801 PB - Elsevier Ltd. AN - OPUS4-50991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Oliveira, C. A1 - Silveira, D. A1 - Varum, H. A1 - Parisi, F. A1 - Miccoli, Lorenzo A1 - Solis, M. A1 - Rodriguez-Mariscal, J. D. A1 - Tarque, N. ED - Varum, H. ED - Parisi, F. ED - Tarque, N. ED - Silveira, D. T1 - Mechanical Characterization of Adobe Masonry N2 - The characterization of the mechanical properties and behaviour of adobe masonry is fundamental for the understanding of the structural behaviour of adobe constructions. Thus, in the last decades, experimental studies focused on this topic have been carried out by different authors. Many of the existing experimental works, however, were carried out aiming to support broader studies focused on the seismic behaviour of adobe constructions and are not very detailed. Moreover, authors tend to adopt different procedures in their experimental work, since there are few indications in existing standards for testing adobe masonry. The wide variety in materials used, both for the adobes and mortars, further complicates this work, making it difficult to compare results obtained in different studies. This chapter provides an overview of the indications given by standards and other technical recommendations for the mechanical testing of adobe masonry. It presents a review of existing research on the mechanical behaviour of adobe masonry, addressing studies that focus on: (i) compression behaviour, (ii) shear behaviour, (iii) joint shear behaviour. It provides a global analysis of the existing knowledge, suggesting improvements for normative documents and identifying future Research needs. KW - Adobe masonry KW - Mechanical behaviour KW - Experimental tests KW - Standards PY - 2021 SN - 978-3-030-74736-7 DO - https://doi.org/10.1007/978-3-030-74737-4_4 SN - 2194-9832 VL - 20 SP - 55 EP - 92 PB - Springer Nature Switzerland AG AN - OPUS4-54171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Silveira, D. A1 - Oliveira, C. A1 - Varum, H. A1 - Ioannou, I. A1 - Miccoli, Lorenzo A1 - Tarque, N. A1 - Parisi, F. A1 - Fenu, L. A1 - Solis, M. A1 - Rodriguez-Mariscal, J. D. ED - Varum, H. ED - Parisi, F. ED - Tarque, N. ED - Silveira, D. T1 - Mechanical Characterization of Adobe Bricks N2 - The mechanical characterization of adobe bricks is an important first step in the study of the behaviour of adobe masonry. For this reason, in the last decades, different authors have conducted research on the mechanical behaviour of adobes from various regions of the world. Despite the importance of mechanical characterization, there are still only a few standards and normative documents with clear indications for the mechanical testing of earthen materials and, in general, These indications are not thorough and vary among different countries. Consequently, authors tend to adopt different types of test specimens and procedures in their experimental work, thus obtaining results that are not directly comparable. The fact that the materials and procedures traditionally used are also not standardized,varying greatly from region to region, also contributes to the difficulty of comparing results from different studies. This chapter presents a review of the indications provided by codes, standards and other technical recommendations for the mechanical testing of adobe bricks, as well as a detailed review of procedures adopted, and results obtained by different authors regarding the mechanical characterization of traditional adobe bricks. This chapter focuses, in particular, on the behaviour of adobe bricks when subjected to simple compression. It provides an overview of the existing knowledge and identifies needs for future research and development. KW - Adobe KW - Adobe masonry KW - Mechanical behaviour KW - Test procedures KW - Standards PY - 2021 SN - 978-3-030-74736-7 DO - https://doi.org/10.1007/978-3-030-74737-4 SN - 2194-9832 VL - 20 SP - 35 EP - 54 PB - Springer Nature Switzerland AG AN - OPUS4-54170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - Modeling the Relationship between Weld Pool Dynamics and Centerline Solidification Cracking in High Power Laser Beam Welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - Gastvortrag an der Universität Innsbruck, Institut für Konstruktion und Materialwissenschaften CY - Innsbruck, Austria DA - 18.06.2023 KW - Laser beam welding KW - Centerline solidification cracking KW - Bulging KW - Numerical simulation PY - 2024 AN - OPUS4-60333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krütt, Enno A1 - Weise, Frank A1 - Meng, Birgit T1 - Einfluss einer druckschwellinduzierten Degradation von Fahrbahndeckenbeton auf die schädigende AKR T1 - Influence of cyclic compressive loading induced degradation of road pavement concrete on harmful AAR N2 - In den letzten Jahren sind im deutschen Bundesautobahnnetz verstärkt Schäden an vor 2005 errichteten Betonfahrbahndecken aufgetreten, die mit einer Alkali-Kieselsäure-Reaktion (AKR) in Verbindung gebracht werden. Neben dem AKR-fördernden Einfluss von alkalihaltigen Taumitteln werden Fahrbahndecken zyklischen mechanischen Belastungen infolge des Verkehrs und Zwangsspannungen durch klimatische Einwirkungen ausgesetzt. Solche mechanischen Belastungen werden bisher in keinem AKR-Prüfverfahren berücksichtigt. Die zyklischen Belastungen können zu einer Degradation des Betongefüges führen, die ggf. einen AKR-fördernden Einfluss hat. Dieser Beitrag stellt Untersuchungen vor, die zur Beantwortung der Frage nach dem Einfluss einer zyklischen mechanischen Belastung auf den AKR-Schadensprozess beitragen. Dabei wird der Hypothese nachgegangen, dass die ermüdungsinduzierte Degradation zu einer Erhöhung des Stofftransports führt. Dieser hat einen Einfluss auf die AKR-Schadensentwicklung, da die Reaktionspartner zunächst zum Reaktionsort transportiert werden müssen. Daher wird angenommen, dass sich mit dem Stofftransport auch die AKR-Schädigung verstärkt. Es werden Betonproben aus typischen Fahrbahndeckenbetonen einer vorgeschalteten zyklischen Druckschwellbelastung ausgesetzt. Die Degradation infolge der Vorbelastung wird simultan mittels ZfP-Verfahren charakterisiert. Anschließend werden die Auswirkungen der zyklischen Vorschädigung auf den Stofftransport sowie auf die AKR vergleichend an Prüfkörpern ohne und mit Vorschädigung untersucht. Die Ergebnisse lassen den Schluss zu, dass die zyklische Vorschädigung sowohl den Stofftransport als auch die AKR fördert. N2 - In recent years the German motorway network has seen an increase in the occurrence of damage to concrete road surfaces built before 2005, which can be attributed to the alkali-silica reaction (ASR). In addition to exposure to ASR-stimulating alkalirich deicing-agents, road surfaces are also subjected to cyclical mechanical loading resulting from traffic and induced stresses due to climatic impact. Such mechanical loadings are not considered in any of the previously developed ASR testing procedures. This cyclical loading could, however, lead to a degradation of the concrete microstructure and, in turn, stimulate the ASR-process. This article presents investigations that contribute to answering the question of whether a mechanically induced degradation influences the ASR-process. The hypothesis that the mechanically induced degradation leads to an increase in mass transport is examined. The mass transport is important for the ASR process because the reactants need to be transported to the reaction location before the reaction can take place. Therefore, it is assumed that increased mass Transport also leads to increased ASR damage. Concrete specimens made of typical pavement concretes are subjected to a predamaging cyclic compressive loading. The degradation is characterized simultaneously during the pre-damaging process using non-destructive testing (NDT) techniques. Then the effects of the cyclical pre-damage on the mass transport as well as on the ASR are determined by comparing results from test specimens with and without pre-damage. The results lead to the conclusion that the cyclical pre-damage increases both the mass transport and the ASR. KW - Stofftransport KW - Betonfahrbahndecken KW - AKR KW - Zyklische Belastung KW - Degradation PY - 2020 DO - https://doi.org/10.1002/best.202000017 SN - 0005-9900 VL - 115 IS - 10 SP - 779 EP - 788 PB - Wilhelm Ernst & Sohn CY - Berlin AN - OPUS4-51561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fladt, Matthias T1 - Internal water-repellent treatment – a novel strategy for mitigating alkali-aggregate reaction in concrete pavements N2 - To prevent future alkali-aggregate reaction (AAR) damage, which has occurred frequently in the German highway network in recent years, a new regulation has been drafted. This regulation severely limits the use of alkali-sensitive aggregates by requiring that their suitability be verified by certified inspectors using newly developed AAR concrete tests that involve the external supply of alkali. This has led to a significant limitation in the number of aggregates usable for concrete pavements. A novel AAR avoidance strategy is now being pursued, which aims to enable the use of borderline alkali-sensitive aggregates through the application of an internal water-repellent treatment. The addition of water repellents during concrete production should significantly reduce the ingress of water and external de-icing salts into the concrete pavement, thus reducing the potential for AAR damage. This paper presents the results of laboratory tests to assess the suitability of this new AAR prevention strategy. Representative, highly AAR-susceptible road paving concrete made with an alkali-sensitive greywacke and various water repellents were used as the basis for these experiments. The tests for concrete suitability included determining the conventional fresh and hardened concrete properties as well as concrete prism tests with external alkaline supply. Building on these results, laser-induced breakdown spectroscopy (LIBS) analyses of de-icing-salt intrusion as well as microscopic examinations for verification of the AAR characteristics were carried out. The results of the AAR concrete tests with external alkaline supply support the conclusion that, when hydrophobic agents containing a suitable active ingredient are used, the AAR damage process in road paving concrete can be sufficiently prevented. T2 - 16th International Conference on Alkali-Aggregate Reaction in Concrete CY - Lisboa, Portugal DA - 31.05.2022 KW - Concrete pavements KW - Internal water-repellent treatment KW - Preventive measures KW - Testing for potential AAR PY - 2022 AN - OPUS4-56870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Hüsken, Götz T1 - Ringversuch zum statischen Spaltzugversuch nach AL Sp-Beton N2 - Für die rechnerische Dimensionierung der Betondecken im Oberbau von Verkehrsflächen für den Neubau sowie die Erneuerung nach RDO-Beton 09 ist die statische Spaltzugfestigkeit an der unteren und oberen Bohrkernscheibe entsprechend der Vorgaben der AL Sp-Beton zu bestimmen. Aufgrund der unzureichenden Kenntnis der Präzision dieses Prüfverfahrens wurden, basierend auf dem Entwurf des FGSV-Merkblatts zur statistischen Auswertung von Prüfergebnissen, mit einem breit aufgestellten Ringversuch die statistischen Kennwerte an Labor- und Bestandsbetonen unter Vergleich- und Wiederholbedingungen ermittelt. Zur möglichst guten statistischen Absicherung nahmen an dem Ringversuch dreizehn erfahrene Prüfstellen teil, die vorab einem Audit unterzogen wurden. Zur Abdeckung des vielschichtigen Einsatzes des Prüfverfahrens erfolgte der Ringversuch an acht Prüflosen, die sowohl die Erst-/ Eignungsprüfung und Übereinstimmungskontrolle bei Neubaumaßnahmen, als auch die Restsubstanzbewertung von Betonfahrbahnplatten berücksichtigen. Zur Bewertung des Materialeinflusses wurde zusätzlich ein Prüflos mit Labormörtel untersucht. Die Probenvorbereitung erfolgte zentral an der BAM. Zur Sicherstellung einheitlicher Prüfbedingungen bei den Prüfstellen wurde zusätzlich eine detaillierte Standardarbeitsanweisung erarbeitet, die partiell bereits Eingang in das Normenwerk gefunden hat. Bei der Plausibilitätsprüfung aller prüflosspezifischen Einzelwerte der Spaltzug- und Druckfestigkeit wurden vereinzelt sowohl Ausführungsfehler als auch Übertragungs- und Tippfehler festgestellt. Der sich anschließende Lilliefors-Test zeigt, dass die ermittelten Einzelwerte bis auf wenige Aus-nahmen normalverteilt sind und damit die Voraussetzungen für die statistische Auswertung gegeben sind. Mittels grafischer Darstellung der Mandel’s h- und k-Werte wurden die Auffälligkeiten hinsichtlich der Mittelwerte und Varianzen prüflosspezifisch für die einzelnen Prüfstellen visualisiert und anschließend einige von ihnen mittels Grubbs- und Cochran-Test als Ausreißer identifiziert. Nach Ausreißerelimination wurde mit dem klassischen Verfahren bei der Spaltzugfestigkeit der geringste Variationskoeffizient unter Vergleich- und Wiederholbedingungen bei der Erst-/Eignungsprüfung mit 6,2 und 6,4 Prozent ermittelt. Bei einer Verminderung des Materialeinflusses durch die Verwendung eines Labormörtels verbessern sich die statistischen Kennwerte auf 4,5 und 5,3 Prozent. Mit 8,2 und 9,5 Prozent beziehungsweise 8,6 und 9,5 Prozent werden bei der Restsubstanzbewertung von Wasch- und Unterbetonen die höchsten Werte bestimmt. Das robuste Auswerteverfahren (ohne Eliminierung der Ausreißer) nach dem Entwurf des FGSV-Merkblatts zur statistischen Auswertung von Prüfergebnissen erwies sich in der Form als ungeeignet und bedurfte einer Überarbeitung. Bezüglich der vergleichend mit klassischen und robusten Verfahren gewonnenen Kennwerte ist festzustellen, dass bei sehr homogenen Messergebnissen eines Prüfloses beide Verfahren nahezu die gleichen statistischen Kennwerte liefern. Bei der Eliminierung von Ausreißern sind die Ergebnisse des robusten Verfahrens in der Regel etwas größer als die des klassischen Verfahrens. Die begleitenden vertiefenden Untersuchungen bei der Spaltzugprüfung mit innovativen Prüftechniken lieferten wertvolle Erkenntnisse zur Bewertung der Prüfeinflüsse. N2 - The computational design of concrete pavements according to the requirements of the RDO-Beton 09 requires the splitting tensile strength to be determined according to specifications of the AL Sp-Beton. However, detailed information on the precision of the described test procedure is missing. Therefore, a round robin test was set up in order to determine the statistical parameters of the prescribed splitting tensile strength test on laboratory concrete and cores extracted from concrete pavements in terms of repeatability and reproducibility. 13 testing institutes have been involved in the round robin test to guarantee a representative coverage of the sector. The selected testing institutes have been audited prior the round robin test in order to ensure their capabilities. The round robin test was divided into 8 testing lots for covering the broad field of possible applications. Thereby, the testing lots cover both the initial testing of concrete and quality control of new construction. The latter case implies also the assessment of existing concrete pavements. Additionally, a cementitious mortar was designed in order to consider the influence of the material, such as maximum grain size, on the test procedure. The samples were prepared at BAM to guarantee a uniform sample preparation. Furthermore, a standard operating procedure was prepared to assure constant test conditions at the testing institutes. This standard operating procedure is already partly considered by the corresponding standard. A revision of the data reported by the testing institutes revealed that execution errors, transcription errors as well as typing errors occurred. However, a Lilliefors-Test was conducted to verify the Gaussian distribution of the reported test data and to allow the further statistical analysis. Only view data sets do not follow a Gaussian distribution, has no remarkable influence on the obtained statistical data. By means of the graphical illustration of Mandel’s h- and k-values, abnormalities of the arithmetic mean and variance are depicted. These apparent abnormalities can be identified as outliers using the Grubbs and Cochran test. After eliminating the identified outliers, the corresponding statistical parameters have been determined using the classical method for data analysis. The lowest coefficient of variation that was determined for the splitting tensile strength by using the classical method for assessment of the repeatability and reproducibility of the test procedure amounts to 6.2 and 6.4%, respectively, for the initial testing of concrete. Reducing the material influence by using a cementitious mortar, the corresponding statistical parameters were reduced to 4.5 and 5.3%. On the contrary, the highest statistical values were obtained for the assessment of existing concrete pavements. Here, values of 8.2 and 9.5% were obtained for the exposed aggregate concrete and 8.6 and 9.5% for the subconcrete, respectively. The robust method for data analysis (without elimination of outliers) according to the draft version of the technical bulletin of the FGSV turned out to be inappropriate and required, therefore, a revision. Comparing the statistical parameters obtained by the classical and robust method used for data analysis it can be stated that both methods result in nearly identical values for homogeneous data sets without outliers. Considering outliers in the existing data sets, the statistical parameters obtained by the robust method are slightly higher than the values obtained by the classical method with elimination of outliers. The additional investigations on the splitting tensile strength using innovative test procedures provided valuable findings for the assessment of test results. KW - Verfahrenspräzision KW - Betonfahrbahndecke KW - Prüfverfahren AL Sp-Beton KW - Spaltzugfestigkeit KW - Ringversuch PY - 2022 SN - 978-3-95606-688-7 SN - 0943-9323 VL - Straßenbau Heft S 178 SP - 1 EP - 90 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54957 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühnel, Alena T1 - 3D-Ansprache von Betonfahrbahndeckentexturen N2 - Die Oberflächentexturierung der Betonfahrbahndecken mittels Grinding und Grooving steht seit einigen Jahren im Mittelpunkt der Forschung und Entwicklung des Betonstraßenbaus in Deutschland. In den vergangenen Jahren wurden die vorteilhaften Oberflächenperformances derartiger Texturen, wie z.B. Griffigkeit, Ebenheit, Lärmminderung, in zahlreichen Forschungsprojekten umfassend untersucht. Im Kontext des gegenwärtig verfolgten ganzheitlichen performanceorientierten Ansatzes liegt der Fokus nun verstärkt auf der Analyse und Charakterisierung der Oberflächentopografie von Grinding- bzw. Groovingtexturen. Insbesondere gilt ein Hauptaugenmerk hierbei der zeitlichen Entwicklung der Oberflächentexturen in Abhängigkeit von äußeren Einwirkungen durch Klima und Verkehr. Im Rahmen eines von der Bundesanstalt für Straßenwesen (BASt) geförderten Forschungsvorhabens wurden zunächst die messtechnischen Voraussetzungen für eine hochaufgelöste dreidimensionale Erfassung der Oberflächentopografie von Grinding- und Groovingtexturen in situ geschaffen. Das schließt auch die Entwicklung einer Messanordnung, die eine Wiederholbarkeit der 3D-Messungen gewährleistet und somit die Erfassung der zeitlichen Texturveränderungen ermöglicht. Basierend darauf wurden Auswerteroutinen zur qualitativen und quantitativen Beschreibung der Oberflächentexturen und deren Veränderungen entwickelt und angewandt. Anschließend wurde der Zustand von Grinding- und Groovingtexturen an ausgewählten Praxisstrecken in definierten Zeitintervallen erfasst. Unter Verwendung der erarbeiteten Auswerteroutinen wurden die erfassten Oberflächen analysiert und repräsentative Texturkennwerte abgeleitet. T2 - Forschungskolloquium Betonstraßenbau CY - Dresden, Germany DA - 19.01.2023 KW - Betonfahbahndeckentexturen KW - Grinding KW - 3D-Laserscanning KW - Datenanalyse KW - Grooving PY - 2023 AN - OPUS4-56896 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Ermüdungsverhalten von Beton für unterschiedliche Probekörpergeometrien N2 - Die zunehmende Anwendung hochfesten Betons in ermüdungsbelasteten Bauwerken, herausfordernde Belastungsszenarien im Bereich von On- und Offshore Windenergieanlagen bezüglich sehr hoher Lastwechselzahlen sowie das gleichzeitige Streben nach energie- und ressourcenschonendem Bauen stellen die Bemessung von Beton gegen Ermüdung vor neue Aufgaben. Eine Vielzahl von Studien beschreibt bereits die Auswirkung von Einflussfaktoren wie Mischungszusammensetzung, Feuchte, Probekörpergröße oder Belastungsart auf die Ermüdungsfestigkeit und den Ermüdungsprozess. Aufgrund der unterschiedlichen Geometrien und Mischungen der in den verschiedenen Studien verwendeten Proben sind die Auswirkungen der Einflussfaktoren jedoch kaum miteinander vergleichbar. In dem vom Bundesministerium für Wirtschaft und Klimaschutz (BMWK) geförderten Verbundprojekt WinConFat wurden deshalb verschiedene Einflussfaktoren gezielt an Proben mit einheitlichen Mischungen untersucht. Das durch die Bundesanstalt für Materialforschung und -prüfung (BAM) bearbeitete Teilprojekt fokussierte sich auf den „Einfluss der Probengeometrie und -größe auf die Ermüdung von Beton“. Neben der Erhebung von Daten zur Ermüdungsfestigkeit wurde der Ermüdungsprozess mit zerstörungsfreien Prüf- und Messmethoden untersucht. Diese Prüfmethoden wurden auch hinsichtlich ihrer Anwendbarkeit zur Erfassung der ermüdungsbedingten Schädigungsentwicklung an Betonbauwerken im Rahmen von Monitoringkonzepten bewertet. Untersucht wurden die Ermüdungsfestigkeiten und der Ermüdungsprozess an Zylindern mit drei unterschiedlichen Betonmischungen sowie unterschiedlicher Größe und Schlankheit. Die Ergebnisse dieser Untersuchungen werden im Folgenden vorgestellt und diskutiert. KW - Ermüdung KW - Hochfester Beton KW - Probengröße KW - Probengeometrie PY - 2024 VL - 644 SP - 1 EP - 135 PB - Beuth CY - Berlin AN - OPUS4-59647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Grabenkorrosion: Wie wissenschaftliche Diskussion eine Lösung ergibt. Und aktuelle Schäden durch Ignoranz N2 - In den 1990er Jahren traten ungewöhnliche Schäden an verzinkten Stahlrohren auf, für die ein Mechanismus zunächst nicht bekannt war. Die Diskussion führte zur Beschreibung des Mechanismus, der bereits in den 1970er Jahren beschrieben wurde. Nach etwa 20 Jahren treten die Schäden erneut auf, weil die Ursache erneut ignoriert wird. T2 - Sitzung GfKORR AK Schadensuntersuchung CY - Berlin, Germany DA - 09.04.2024 KW - Grabenkorrosion KW - C-Stahl PY - 2024 AN - OPUS4-61843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Brass under stress N2 - Different failure cases concerning brass alloys are discussed. The main connection is tensile stress due to processing in drinking water installations. The causes of the failures are discussed, solutions are given. T2 - Kormat 2024 CY - Zagreb, Croatia DA - 10.04.2024 KW - Brass KW - Corrosion KW - Drinking water PY - 2024 AN - OPUS4-61844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Korrosion an Rohren aus ferritischem Stahl 1.4521: Untersuchungen an Trinkwasserinstallationen mit Spaltkorrosion an Pressverbindungen N2 - Schäden durch Spaltkorrosion an Trinkwasserrohren aus 1.4521 werden diskutiert. Zur Ermittlung der Ursachen werden elektrochemische Versuche sowie das Korropad eingesetzt und Untersuchungen der Oberflächen gezeigt. T2 - Sitzung GfKORR AK Schadensuntersuchung CY - Berlin, Germany DA - 09.03.2024 KW - Spaltkorrosion KW - Trinkwasser KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-61842 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit ED - Middendorf, B. ED - Fehling, E. T1 - Microstructure analysis of thermally treated ultra high performance concrete in the context of the durability performance N2 - Ultra high performance concrete (UHPC) is known for its high compressive strength of more than 150 MPa and its high durability. Thermal treatment at 90°C can accelerate the strength development so that the 28-days-strength can be achieved immediately after the treatment and an additional increase up to 30 % in some cases. The reason for the strength development is an accelerated hydration of the clinker minerals and an intensified pozzolanic reaction leading to a denser microstructure. In previous research inhomogeneities in form of a zonation after unprotected thermal treatment were observed and analysed in respect to changes in the microstructure. This zonation is defined by a different microstructure in the core compared to the outer zone in the matter of porosity, mineral phase composition and a significant change in the potassium and sulphur concentration of the zones is measurable. To isolate different transport mechanisms responsible for these element distributions UHPC samples were thermally treated at 90 °C and the microstructure was investigated under dry conditions and after immersion in water to investigate the influence of dehydration during and rehydration after the thermal treatment on the microstructure. Through durability testing via water absorption, water vapour diffusion, permeability testing and sulfuric acid resistance transport mechanisms like diffusion, migration, capillary suction are under investigation in correlation with the microstructure analysis. For the microstructure analysis measurements with µXRF, mercury intrusion porosity, XRD and SEM were conducted. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - UHPC KW - Thermal treatment KW - Zonation KW - Transport mechanism KW - Durability PY - 2020 SN - 978-3-7376-0828-2 DO - https://doi.org/10.17170/kobra-202002271026 VL - 23 SP - 151 EP - 152 PB - Kassel University Press CY - Kassel AN - OPUS4-52373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Tutorial: NDE Reliability and the Influence of Human Factors N2 - Human factors significantly influence the reliability of non-destructive testing (NDT) systems, impacting safety, efficiency, and cost. This tutorial explores the interplay between human capabilities, organizational context, and technological systems in NDT inspections. It starts with a short overview of reliability models, including the Probability of Detection (POD) framework, alongside with advanced approaches for reliability assessment. The distinction between human factors and human error is emphasized, advocating a systemic approach to human error that addresses underlying organizational and environmental conditions. The implications of increasing automation and AI integration are discussed, highlighting the challenges of trust, usability, and skill preservation in human-AI collaboration. Practical strategies, including user-centered design, targeted training, and risk management frameworks, are proposed to enhance inspection performance and maintain NDT reliability in evolving technological landscapes. This tutorial underscores the critical role of human factors in the transition to NDT 4.0 and the development of effective human-machine systems. T2 - USES2 Training week#2 CY - Berlin, Germany DA - 24.06.2024 KW - Human Factors KW - Non-Destructive Testing KW - Reliability KW - Human-Machine Interaction KW - Artificial Intelligence PY - 2024 AN - OPUS4-61874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voigt, Marieke A1 - von Werder, Julia A1 - Meng, Birgit T1 - Investigation of the zonation of thermally treated ultra high performance concrete N2 - Ultra high performance concrete (UHPC) is characterised by its high compressive strength of more than 120 MPa and its high durability. With thermal treatment at 90°C, hydration is accelerated and a strength comparable to the 28-day strength can be achieved immediately after the treatment. In applying Optimum process conditions, the strength can be even further increased by up to 30%. Previous Research showed that thermal treatment can lead to inhomogeneities in form of a visible zonation within the cross-section, if the UHPC is not protected sufficiently from desiccation. This led to the question, to what extent the related changes in mechanical properties, microstructure and phase composition are of relevance for the performance of the UHPC. First investigations of small specimens thermally treated without protection exhibited a decrease of compressive strength, indicating that the zonation aspect requires further research. In this study the zonation of UHPC treated thermally at 90°C is investigated after applying four different procedures of treatment and curing in comparison. The samples are characterized with respect to their chemistry, mineral composition and microstructure to allow an assessment on durability and strength development, with focus on potential depth dependent changes associated with the zonation. The measurements reveal the formation of a visible zonation in case of unprotected treatment, if followed by immersion in water. The compressive strength is not significantly impaired, but a decrease in bending strength gives reason for concern. Further results allow clear correlation with changes in pore structure, whereas the interpretation of relationships with phase distribution, degree of hydration, microchemistry is more complex and therefore, provides only partial clarification. KW - UHPC KW - Thermal treatment KW - Zonation KW - Desiccation KW - Microstructure KW - Durability PY - 2020 DO - https://doi.org/10.1016/j.conbuildmat.2020.119187 VL - 254 SP - 119187 PB - Elsevier Ltd. AN - OPUS4-50828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Beltran, R. A1 - Frei, Vivian A1 - Marx, S. T1 - Ultraschallprüfungen zur Erfassung der Schädigungsentwicklung unter verschiedenen Umweltbedingungen und unter zyklischer Druckschwellbelastung N2 - Derzeit ist die Instandhaltung von großen Betontragwerken wie Brücken oder Windenergieanlagen problemorientiert und von einem reaktiven Vorgehen geprägt. Das bedeutet, erst wenn sichtbare Schäden vorliegen, werden diese meist unter Beeinträchtigung des Betriebs instand gesetzt. Im Hinblick auf die Entwicklung von prädiktiven Instandhaltungsstrategien, deren Fokus in der langfristigen Bauwerksüberwachung und der Vorhersage von Schädigungsentwicklungen liegt, wurde die Anwendung von Ultraschallverfahren für die Identifizierung der Degradationsprozesse von Betontragwerken unter Ermüdungsbeanspruchung untersucht. Hierzu fanden Arbeiten im vom Bundesministerium für Wirtschaft und Klimaschutz (BMWK) geförderten Verbundprojekt WinConFat zum "Einfluss der Probengeometrie und -größe auf die Ermüdung von Beton" an der Bundesanstalt für Materialforschung und -prüfung (BAM) und zu den "Methoden zur Zustandsanalyse von Windenergieanlagen" am Institut für Massivbau (IfMa) der Leibniz Universität Hannover (LUH) statt, welches zudem vom Deutschen Beton- und Bautechnik Verein e.V. (Forschungsvorhaben DBV-311) gefördert wurde. Dabei wurden verschiedene Einflussfaktoren auf die Schädigungsentwicklung unter Ermüdungsbeanspruchung wie die Probekörpergröße, das Belastungsniveau und die Betonfestigkeit untersucht. Als Schädigungsindikator und Vergleichsparameter wurden die Ultraschallgeschwindigkeit und der dynamische E-Modul des Betons verwendet. Um das Potential der Schädigungserfassung im Beton mittels Ultraschallprüfung umfassender zu bewerten, wurden zusätzlich Versuche an Betonproben unter monoton steigender Belastung, Kriechversuche, Temperaturversuche und Untersuchungen an großformatigen Balken durchgeführt. KW - Ultraschallprüfung KW - Ermüdung KW - Hochfester Beton PY - 2024 SN - 978-3-410-65917-4 SN - 0171-7197 VL - 651 SP - 1 EP - 102 PB - Beuth CY - Berlin AN - OPUS4-59801 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Babutzka, Martin A1 - Valet, Svenja A1 - Kotula, Stefan A1 - Burkert, Andreas A1 - Gümmer, K. A1 - Bender, S. A1 - Huckshold, M. T1 - Normentwurf für ein Prüfverfahren zur Bestimmung von Deckschichtwiderständen an Zinküberzügen mittels gelartiger Elektrolyte N2 - Das Grundproblem der heute verfügbaren und normativ geregelten Prüfverfahren für Zinküberzüge besteht neben den realitätsfernen Prüfbedingungen vor allem in der subjektiv geprägten Auswertung der Prüfergebnisse. Die systematische Betrachtung der Entwicklungen der letzten Jahre zeigt, dass die üblichen Verfahren den aktuellen Anforderungen damit schon vom Ansatz her nicht gerecht werden können und auch die bisher betriebene, fortlaufende Variation und Anpassung von Prüfbedingungen keinen grundlegend neuen Lösungsansatz bieten können. Ein solcher ergibt sich nur, wenn die Zinküberzüge hinsichtlich der kinetischen Eigenschaften der Deckschichtbildung und -auflösung umfassend beschrieben werden können, was nur durch den Einsatz elektrochemischer Untersuchungsmethoden mittels Gelelektrolyten möglich ist. Aus diesem Grund wurde im Verbundforschungsvorhaben GELELEK auf der Basis elektrochemischer Methoden unter Verwendung eines Gelelektrolyten ein Normenvorschlag für eine Prüfnorm erarbeitet und zur Normungsreife geführt, welcher den Anforderungen an ein Messsystem für Feldanwendungen entspricht. Im Verbundforschungsvorhaben GELELEK wurde eine gezielte Kombination von Laboruntersuchungen mit Untersuchungen im Feld und Bauteilen unter realen Einsatzbedingungen angestrebt. Randbedingungen für eine gesicherte Messung von atmosphärisch bewitterten Zinküberzügen unter Einsatz von Gelelektrolyten wurden erarbeitet und im Normenvorschlag festgeschrieben. Darüber hinaus wurde ein mobiles Messgerät für Messungen mit Gelelektrolyten an realen Bauteilen entwickelt. Nach Abschluss des Forschungsvorhabens steht Industrievertretern und Prüfinstituten ein wissenschaftlich gesichertes Messverfahren basierend auf Kennwerten zur Verfügung, um Zinküberzüge und deren momentane Schutzwirkung unter praxisrelevanten Bedingungen einschätzen und normativ geregelt prüfen zu können. Der vorliegende Forschungsbericht gibt einen Überblick über die Motivation zur Durchführung des Forschungsvorhabens, wichtige Arbeitsschritte, Details zur entwickelten Prüfmethode sowie Einsatzmöglichkeiten für Prüfinstitute und Unternehmen. KW - Normung KW - Zink KW - Korrosion KW - Deckschichtbildung KW - Atmosphärische Korrosion KW - Korrosionsprüfung PY - 2022 UR - https://www.gav-verzinken.de/forschung/wissenspool SP - 1 EP - 24 AN - OPUS4-54947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liu, Xiangju A1 - Huang, Yanliang A1 - Li, Jianzheng A1 - Yang, Dan A1 - Xu, Yong A1 - Kunte, Hans-Jörg T1 - Effect of microbial hydrogen consumption on the hydrogen permeation behaviour of AISI 4135 steel under cathodic protection N2 - The feasibility of microbial hydrogen consumption to mitigate the hydrogen embrittlement (HE) under different cathodic potentials was evaluated using the Devanathan-Stachurski electrochemical test and the hydrogen permeation efficiency h. The hydrogen permeation efficiency h in the presence of strain GA-1 was lower than that in sterile medium. The cathodic potential inhibited the adherence of strain GA-1 to AISI 4135 steel surface, thereby reducing the hydrogen consumption of strain GA-1. The adherent GA-1 cells were capable of consuming ‘cathodic hydrogen’ and reducing the proportions of absorbed hydrogen, indicating that it is theoretically possible to control HE by hydrogen-consuming microbes. KW - Energy Engineering and Power Technology KW - Condensed Matter Physics KW - Fuel Technology KW - Renewable Energy, Sustainability and the Environment PY - 2020 DO - https://doi.org/10.1016/j.ijhydene.2019.12.058 SN - 1879-3487 VL - 45 IS - 7 SP - 4054 EP - 4064 PB - Elsevier BV CY - New York, NY AN - OPUS4-59319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Böhning, Martin T1 - Dataset of comprehensive Full-notch creep tests (FNCT) of selected high-density polyethylene (PE-HD) materials N2 - The dataset provided in this repository comprises data obtained from a series of full-notch creep tests (FNCT) performed on selected high-density polyethylene (PE-HD) materials (for further details, see section 1 Materials in this document) in accordance with the corresponding standard ISO 16770. The FNCT is one of the mechanical testing procedures used to characterize polymer materials with respect to their environmental stress cracking (ESC) behavior. It is widely applied for PE-HD materials, that are predominantly used for pipe and container applications. It is based on the determination of the time to failure for a test specimen under constant mechanical load in a well-defined and temperature controlled liquid environment. The test device used here also allows for continuous monitoring of applied force, specimen elongation and temperature. KW - Polyethylene KW - Environmental Stress Cracking KW - Full-notch creep test KW - PE-HD KW - Crack growth PY - 2023 DO - https://doi.org/10.5281/zenodo.10143351 PB - Zenodo CY - Geneva AN - OPUS4-58835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, Yanliang A1 - Liu, Xiangju A1 - Zhang, Qichao A1 - Xu, Yong A1 - Kunte, Hans-Jörg A1 - De Marco, Roland T1 - Hydrogen release from carbon steel in chloride solution under anodic polarization N2 - The hydrogen permeation current increase was noticed for carbon steel in 0.5 mol/L NaCl solution under strong anodic potentials, which is contrary to the common understanding. Hydrogen permeation under cathodic potentials has been widely studied because of possible hydrogen embrittlement failures of high strength steels in seawater, but investigations of anodic polarization on hydrogen permeation are fairly rare, as the hydrogen evolution reaction shall be retarded. To corroborate the observed phenomenon, experiments were conducted using both as-received and vacuum-annealed sheet specimens. It was verified that the observed phenomena originated from the released hydrogen in traps by metal dissolution under anodic polarization. KW - Energy Engineering and Power Technology KW - Condensed Matter Physics KW - Fuel Technology KW - Renewable Energy, Sustainability and the Environment PY - 2020 DO - https://doi.org/10.1016/j.ijhydene.2019.11.218 SN - 1879-3487 VL - 45 IS - 4 SP - 3307 EP - 3315 PB - Elsevier BV CY - New York, NY AN - OPUS4-59322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rolle, Annette A1 - Neumeyer, Tino T1 - Prüfung und Zulassung von radioaktiven Stoffen in besonderer Form N2 - Radioaktive Stoffe in besonderer Form (SFRM) sind nicht dispergierbare feste radioaktive Stoffe oder dichte Kapseln, die radioaktive Stoffe enthalten /1/. SFRM sind eine Kategorie innerhalb der verkehrsrechtlichen Vorschriften. Für die Beförderung zu Anwendern in der Industrie, Medizin und Forschung werden umschlossene radioaktive Stoffe (Strahler) gemäß ihrem aktivitätsabhängigen Gefahrenpotenzial verpackt. Strahler mit einer hohen Aktivität (> A2) erfordern entsprechend der verkehrsrechtlichen Vorschriften eine Beförderung in Typ B (U) Versandstücken, die als unfallsicher gelten. Alternativ besteht bis zu einer Aktivität < A1 die Möglichkeit der Beförderung in nicht unfallsicheren Typ A Versandstücken, wenn die Strahler nachweislich unfallsicher ausgelegt sind und eine Zulassung als SFRM vorliegt. Die Bundesanstalt für Materialforschung und –prüfung (BAM) ist gemäß GGVSEB §8 (2) /2/ in Deutschland die zuständige Behörde für die Prüfung und Zulassung radioaktiver Stoffe in besonderer Form. KW - Zulassung KW - Radioaktiv KW - Beförderung KW - Strahlenschutz PY - 2020 SN - 0947-434 X IS - 1 SP - 14 EP - 16 PB - TÜV Media CY - Köln AN - OPUS4-50763 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Experimental validation of an inverse method for defect reconstruction in a two-dimensional waveguide model N2 - Defect reconstruction is essential in non-destructive testing and structural health monitoring with guided ultrasonic waves. This paper presents an algorithm for reconstructing notches in steel plates, which can be seen as artificial defects representing cracks by comparing measured results with those from a simulation model. The model contains a parameterized notch, and its geometrical parameters are to be reconstructed. While the algorithm is formulated and presented in a general notation, a special case of guided wave propagation is used to investigate one of the simplest possible simulation models that discretizes only the cross section of the steel plate. An efficient simulation model of the plate cross section is obtained by the semi-analytical scaled boundary finite element method. The reconstruction algorithm applied is gradient-based, and algorithmic differentiation calculates the gradient. The dedicated experimental setup excites nearly plane wave fronts propagating orthogonal to the notch. A scanning laser Doppler vibrometer records the velocity field at certain points on the plate surface as input to the reconstruction algorithm. Using two plates with notches of different depths, it is demonstrated that accurate geometry reconstruction is possible. KW - Ultrasound KW - Waveguides KW - Symbolic computation KW - Optimization problems PY - 2024 DO - https://doi.org/10.1121/10.0025469 SN - 0001-4966 VL - 155 IS - 6 SP - 3794 EP - 3806 PB - Acoustical Society of America (ASA) AN - OPUS4-60325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frenck, Johanna-Maria A1 - Frenck, Georg A1 - Degener, Sebastian A1 - Vollmer, Malte A1 - Niendorf, Thomas T1 - Interrelationships of stress-induced martensitic phase transformation and pitting corrosion in iron-based shape memory alloys N2 - Orientation dependence of stress-induced martensitic transformation under compression and the influence of a corrosion attack on superelastic properties were investigated for Fe42.7Mn34.7Al13.4Ni7.7Cr1.5 (at.−%) single crystals. The results of incremental strain tests show that the crystallographic orientation has a considerable impact on the superelastic performance, eventually resulting from the formation of twinned or detwinned martensite to accommodate strain as well martensite variant interaction. In order to investigate the effect of a corrosive environment on the mechanical performance and martensitic transformation, compression specimens were immersed in a 5.0 wt.−% NaCl solution for 24 h before tested in incremental strain tests. The immersion of the compression specimens revealed a partial surface corrosion attack including localized pitting corrosion. The localized corrosion attack increased the number of active martensite plates, most probably due to an induced multiaxial stress state. Further investigations on specimens subjected to −6% compressive strain revealed that areas with retransformed martensite serve as nucleation zones for corrosion damage. Stress-induced corrosion cracks developed, which eventually deteriorate functional response. KW - Shape memory alloy (SMA) KW - In situ characterization KW - Corrosion KW - Austenite-to-martensite phase transformation PY - 2024 DO - https://doi.org/10.1016/j.mtla.2023.102001 VL - 33 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-61283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd ED - van Keulen, Wim ED - Kok, Jim T1 - On the repulsion effect of coupled Lamb wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitor-ing, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applica-tions. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathemati-cal framework and a physical analogy with simple harmonic oscillators, the paper elucidates the un-derlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evalua-tion techniques. T2 - ICSV 2024 CY - Amsterdam, The Netherlands DA - 08.07.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SN - 978-90-90-39058-1 SN - 2329-3675 SP - 410 EP - 418 PB - The International Institute of Acoustics and Vibration (IIAV) CY - Amsterdam AN - OPUS4-62855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd T1 - On the repulsion effect of coupled Lamb wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SP - 632 EP - 635 AN - OPUS4-62854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantitative spatial chloride analysis using LIBS and μXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, France DA - 25.08.2024 KW - Chloride ingress KW - LIBS, µXRF KW - Imaging KW - Nondestructive testing KW - Durability PY - 2024 AN - OPUS4-61663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kühnel, Alena A1 - Stelzner, Ludwig A1 - Weise, Frank T1 - Measurement and analysis of concrete pavement surface textures using hand-held 3D laser scanning technology N2 - Concrete pavement surface textures are divided by means of their dimension into four categories: microtexture, macrotexture, megatexture and roughness. They influence the most important performance characteristics of road surfaces, such as friction (also referred to as “skid resistance”), tire/pavement noise, evenness and surface drainage. These properties are relevant for driving safety, comfort and environmental aspects. Up to now, research in Germany has focused on monitoring these characteristics by tire/pavement noise and skid resistance measurements. However, the topography of surface textures has not been sufficiently investigated and evaluated until now. The development and availability of high-performance, hand-held 3D scanning systems during the last years enable measurements of the microtexture and macrotexture of concrete pavement surfaces at short measuring times and high resolution. This paper shows the ability of modern laser-based technology to record three-dimensional data of different concrete pavement surface textures in situ. For this purpose, a special measuring frame has been developed. The presented results were primarily obtained within the framework of a research project commissioned by the German Federal Highway Research Institute (BASt) and processed by the Federal Institute for Materials Research and Testing. Various concrete pavement surface textures by means of diamond grinding and hybrid of diamond grinding and grooving were investigated in situ. In addition, exposed aggregate concretes (EAC), which were introduced as a standard type of concrete for motorway pavements in Germany in 2006, have been analyzed. Based on the gathered 3D data, evaluation routines for qualitative and quantitative analysis have been developed and applied. The aim was to derive the statistical parameters such as the relative and cumulative frequency distribution of the profile depth as well as the roughness coefficient for diamond ground pavements and EAC. Also, the “mean profile depth” (MPD) as a common texture-related parameter was determined. T2 - 14th International Symposium on Concrete Roads CY - Krakow, Poland DA - 25.06.2023 KW - Concrete pavement surface textures KW - 3D Laser Scanning KW - Diamond Grinding KW - Exposed aggregate concrete KW - Data analysis KW - Surface characteristics PY - 2023 SP - 1 EP - 14 AN - OPUS4-57893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia A1 - Simon, Sebastian A1 - Meng, Birgit T1 - Internal sulfate resistance of concrete N2 - If the amount of sulfate within the mix design for concrete is not balanced, ettringite formation which first controls solidification continues while the concrete is hardening. Ettringite forms by reaction of sulfate contained in the cement or in some admixture with calcium aluminate (C3A) as cement component. The “late primary ettringite formation” promotes an increase in volume within the hardened concrete leading to cracks. To analyze the effect of substituting part of ordinary Portland cement (OPC) by a treated brown coal fly ash mortar bars were tested according to ASTM C452. This test method was originally developed to extrapolate from the internal to external sulfate attack and is based on the idea that by testing a concrete mixture containing sulfate the process of deterioration is accelerated because it does not have to diffuse into the concrete before reaction first. In addition to the samples prescribed in ASTM C452 further samples in the size of the German SVA procedure were tested also designed for accessing the external sulfate resistance. The results show that while the replacement of 25 % of cement by brown coal fly ash leads to length changes around the limit defined by ASTM, the substitution of 50 % cement exceeded the limit by a multiple. The progress of expansion is the very similar for the two geometries tested. In-situ XRD measurements confirmed that while for pastes made of OPC the formation of ettringite is completed after 20 hours, this is not true for the mixtures containing the brown coal fly ash. In a different study the effect of hydrothermal treatment on the phase composition of ultra-high-performance concrete was analyzed. The results show that the sulfate and aluminate resulting from the decomposition of ettringite are bound into new phases. If this binding is permanent this might allow the larger use of sulfate bearing raw materials. T2 - EuroCoalAsh 2021 Conference CY - Online meeting DA - 02.11.2021 KW - Brown coal fly ash KW - Ettringite KW - Internal sulfate resistance KW - Test methods KW - In-situ XRD KW - Hydrothermal treatment PY - 2021 SP - 131 EP - 137 CY - Thessaloniki AN - OPUS4-54133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Advanced Coating Materials N2 - This book by Scrivener Publishing contains 14 chapters written by 82 leading scientists, experienced in the field of coatings. They demonstrate mechanisms, usage and manipulation of cutting‐edge coating methods. Each chapter is well structured and ends with a conclusion, highlighting the content. The book is divided into 3 parts: “Materials and Methods”, “Coating Materials Nanotechnology” and “Advanced Coating Technology and Applications”. Finally, this book provides a comprehensive insight into innovative research in advanced coating materials and state‐of‐the‐art technologies, without being a real textbook. It fulfills its intension of being beneficial both for technicians and scientists. KW - Corrosion KW - Coating KW - Protection PY - 2020 DO - https://doi.org/10.1002/maco.202070044 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 4 SP - 675 EP - 676 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mediumentropie-Legierung N2 - Equiatomic multi-element systems with defined entropy are a relatively new mate-rial concept for alloy production. These alloys consist of at least five elements in equiatomic distribution in the case of high entropy alloys (HEA) and three to four elements in equiatomic distribution in the case of medium entropy alloys (MEA). Previous studies on these alloys have focused primarily on their production, micro-structure and the resulting material properties. Meanwhile, the focus here is on the processing of the alloys and their influence on future applications. Up to now, there has been insufficient knowledge of the materials and processes involved in weld-ing. In this work, therefore, the weldability of a CoCrFeMnNi-HEA and a CoCrNi-MEA by means of a TIG welding process was investigated as a basic system. To this end, the welding parameters were first determined on a reference alloy (Ni-based: 2.4858) and transferred to the welding of the CoCrFeMnNi-HEA and CoCrNi-MEA. Weldability was assessed by testing the absence of defects and microstructures obtained. The weld metal exhibited the dendritic microstructure typical of TIG, with microsegregations forming as interdendritic phases. Increased hardness was de-tected in the weld metal compared to the base metal. In the heat-affected zone, there was little grain growth and, in both alloys, the formation of hot cracks after welding. The cause of the cracks was to be found in the specimen preparation, which had an influence on the subsequent processing. After elimination of this in-fluence, no welding process-related imperfections were found in the CoCrFeMnNi-HEA and CoCrNi-MEA. In summary, both materials show good fusion weldability by TIG welding. The re-sults of this work thus contribute to the understanding of the weldability of HEA and in particular for CoCrNi-MEA, which was considered in this depth for the first time. KW - WIG-Schweißen KW - Hochentropielegierung KW - Mediumentropielegierung PY - 2021 SP - 1 EP - 79 CY - Otto von Guericke Universität AN - OPUS4-53644 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yusenko, Kirill A1 - Zvereva, V. A1 - Martynova, S. A1 - Asanov, I. A1 - La Fontaine, C. A1 - Roudenko, O. A1 - Gubanov, A. A1 - Plyusnin, P. A1 - Korenev, S. A1 - Asanova, T. T1 - Insight of the thermal decomposition of ammonium hexahalogenoiridates(IV) and hexachloroiridate(III) N2 - Thermal decomposition of (NH4)3[IrCl6]·H2O, (NH4)2[IrCl6] and (NH4)2[IrBr6] in reductive and inert atmospheres has been investigated in situ using quick-EXAFS and temperature-resolved powder X-ray diffraction. For the first time, (NH4)2[Ir(NH3)Cl5] and (NH4)2[Ir(NH3)Br5] have been proven as intermediates of thermal decomposition of (NH4)3[IrCl6]·H2O, (NH4)2[IrCl6] and (NH4)2[IrBr6]. Thermal degradation of (NH4)2[IrCl6] and (NH4)2[IrBr6] is a more complex process as suggested previously and includes simultaneous formation of (NH4)2[Ir(NH3)Cl5] and (NH4)2[Ir(NH3)Br5] intermediates mixed with metallic iridium. In the inert atmosphere, complexes (NH4)[Ir(NH3)2Cl4] and (NH4)[Ir(NH3)2Br4] as well as [Ir(NH3)3Br3] were proposed as possible intermediates before formation of metallic iridium particles KW - Thermal decomposition KW - Iridium compounds KW - EXAFS KW - In situ PXRD PY - 2020 DO - https://doi.org/10.1039/D0CP02743J VL - 22 IS - 40 SP - 22923 EP - 22934 AN - OPUS4-51224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Bruchmechanische Bauteilbewertung N2 - Die sichere Auslegung von Bauteilen kommt an der Anwendung bruchmechanischer Methoden heute nicht mehr vorbei. Das vorliegende Buch bietet eine Einführung in diese Methoden mit besonderen Schwerpunkten auf dem aktuellen Stand der bruchmechanischen Kennwertermittlung und den Methoden der analytischen bruchmechanischen Bauteilbewertung. Es beschreibt die Mechanismen von Risswachstum und Bruch, die grundlegenden Konzepte der Bruchmechanik, die analytische Ermittlung der Rissspitzenbelastung in Bauteilen sowie die Anwendung der Bruchmechanik in unterschiedlichen Kontexten. Der Schwerpunkt liegt dabei auf der praktischen Anwendung u. a. anhand von Demonstrationsbeispielen, die im Detail nachvollzogen werden können. KW - Rissausbreitung KW - Bruch KW - Bruchmechanische Konzepte KW - Bruchmechanische Kennwerte KW - Rissspitzenbelastung KW - Failure Assessment Diagram KW - Rissschließfunktion KW - Kritische Last KW - J-Integral KW - Risswiderstand KW - Stretch-Zone KW - IBESS-Prozedur KW - Constraint faktor KW - Mismatch KW - Ligamentplastifizierung KW - Crack Tip Opening Displacement (CTOD) PY - 2022 SN - 978-3-658-36150-1 SN - 978-3-658-36151-8 DO - https://doi.org/10.1007/978-3-658-36151-8 SP - C1 EP - 372 PB - Springer CY - Heidelberg AN - OPUS4-56004 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Korea-Germany Symposium on Mechanochemistry CY - Jeonju, South Korea DA - 02.10.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemistry: fundamentals to application N2 - In the first part, I will talk about the role of mechanochemistry in prebiotic chemistry. For example, prebiotically plausible pathways to peptides from inactivated amino acids are unclear as most oligomerization approaches rely on thermodynamically disfavored reactions in solution. I will show how a combination of mineral surfaces and mechanochemical activation enables the oligomerization of amino acids to oligopeptides (Figure 1). In the second part, I will show how fundamental studies inspired to use mechanochemistry for the sustainable synthesis of commercially relevant compounds, in line with the United Nations Sustainable Development Goals.2 We developed a solvent-free thermo-mechanochemical approach for the direct coupling of carboxylic acids and amines, which avoids activators and additives. We applied our methodology for the quantitative synthesis of the active pharmaceutical ingredient moclobemide (Figure 2). T2 - Solutions in Chemistry Conference 2024 CY - Sveti Martin na Muri, Croatia DA - 15.11.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62111 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Wohlgemuth, F. A1 - Bellon, Carsten A1 - Hausotte, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Digital Twin KW - Computed Tomography KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602046 DO - https://doi.org/10.58286/29910 SP - 1 EP - 10 PB - NDT.net CY - Mayen, Germany AN - OPUS4-60204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nietzke, Jonathan A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Experimental and numerical characterization of hydrogen diffusion in thick-walled submerged arc welded joint of S420G2+M offshore steel grade N2 - Offshore wind turbines are an important goal in national energy strategies worldwide. Foundation structures are manufactured from submerged arc welded (SAW) plates with thicknesses up to 200 mm. In that connection, high-strength steels like the S420G2+M are more and more applied offering the possibility for increased stability and load-bearing capacity of the foundations. These offshore steel grades can show a susceptibility for delayed hydrogen assisted cold cracking of the weld joints. For that purpose, a minimum waiting time (MWT) of up to 48 h (dependent on applied standards) is recommended before non-destructive testing is allowed and conducted. But this concept is based on older steel grades that have been used for three or more decades. Nowadays, the metallurgical improvements (clean steels, proper rolling, and heat treatment) of base materials and well as welding consumables must be anticipated. Hence, the MWT concept should be critically discussed as it is assumed to be very conservative. For that reason, the focus of this study was to investigate the diffusion behavior in S420G2+M steel and its multi-layer SAW joint. Electrochemical permeation experiments were carried at room temperature. Boundary conditions were anticipated in terms of using different sample thicknesses. From the experimental data, hydrogen diffusion coefficients and absorbed diffusible hydrogen concentrations had been calculated. It was shown that hydrogen diffusion in the base material is increased compared to the weld metal. In addition, the sample thickness had a significant on the calculated diffusion coefficients. The minimum and maximum diffusion coefficients had been used for numerical modelling of the hydrogen diffusion in the welding joint. It became clear that a MWT must be always regarded together with a critical initial diffusible hydrogen concentration for the evaluation of a possible delayed cracking as diffusion times were mostly > 48 h due to the thick plates. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - Submerged arc welding KW - Diffusion KW - Minimum waiting time KW - Electrochemical permeation PY - 2022 SP - 1 EP - 11 CY - Ghent, Belgium AN - OPUS4-56075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Untersuchung von Spannungsrelaxationsrissmechanismen mittels Simulation einachsiger Spannungszustände in der Grobkornzone von UP-geschweißtem CrMoV-Stahl N2 - Druckbehälter mit großen Wandstärken (250+ mm) aus hochwarmfesten, niedriglegierten Stählen werden hauptsächlich Mehrdraht-Unterpulver-(UP) geschweißt. Der damit verbundene hohe Energieeintrag führt unter anderem zu hohen lokalen Schweißeigenspannungen, welche bei unsachgemäßer Prozessführung der notwendigen Wärmenachbehandlung (PWHT) zu Spannungsrelaxationsrissen (SRR) führen. In den Bewertungskriterien zur Spannungsrelaxationsrissanfälligkeit finden weder die, mit klassischen, freischrumpfenden Schweißversuchen nicht abbildbaren, erhöhten Eigenspannungen aus der Schrumpfbehinderung der Bauteilsteifigkeit Beachtung, noch die damit einhergehenden metallurgischen Effekte wie bspw. das Ausscheidungswachstum während der PWHT und damit einhergehende Härteunterschiede an den Korngrenzen bzw. die vorzeitige Alterung durch Bildung differenter Sonderkarbide. Die Aufheizrate des PWHT als Einflussfaktor für die SRR-Bildung bleibt derzeit ebenfalls unbeachtet. Daher wurde eine Versuchsmethodik entwickelt, die eine mögliche SRR-Anfälligkeit durch die Kopplung von thermischer und mechanischer Beanspruchung untersucht. Dazu wurden Proben mit unterschiedlichen Gefügen thermisch simuliert und während des PHWT repräsentativ mit sehr hohen Lasten/Eigenspannungen mechanisch beansprucht. Dazu wurde an Kleinzugproben für das as-welded UP-Schweißgut und die thermisch simulierte GKZ eines 13CrMoV9-10 die Dehnung des Prüfbereichs bei variablen Querspannungen und Aufheizraten gemessen. Diese aufheizraten- und gefügeabhängige Längenänderung der Probe wurde durch mathematische Prozeduren analysiert. Damit war es möglich, singuläre werkstoffliche Effekte auf μm-Ebene (Ausscheidungswachstum) als summarische Längen- bzw. Volumenänderung per klassischer Kurvendiskussion zu beschreiben. Die erste und zweite Ableitung zeigten eine ausscheidungsabhängige Härtezunahme, welche von der Spannung und Aufheizrate im geringen Maß linear abhängig war. Gleichzeitig sind Volumenänderungen bei Bildung und Wachstum differenter Sonderkarbide bekannt, welche zusammen mit gefügespezifischen Untersuchungen und der neuen Versuchsmethodik zu einer verbesserten Beurteilung der SRR-Anfälligkeit von geschweißten CrMoV-Stählen beitragen sollen. Prinzipiell ist die vorgestellte Methodik jedoch werkstoff- und zustandsoffen, d.h. sowohl für Grundwerkstoff e als auch definierte Wärmebehandlungsbedingungen geeignet. Dies ermöglicht erstmals die Schaffung einer Transfergröße zwischen Labor und realen Schweißungen, unter Beibehaltung der Bauteilsteifigkeit, d.h. vereinfachte, aber realistische Eigenspannungsabbildung als Grundlage für weitergehende gefügespezifische metallurgische Effekte während des PWHT. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Wärmenachbehandlung KW - Ersatzgeometrie KW - Prüfverfahren PY - 2022 SN - 978-3-96144-190-7 VL - 382 SP - 69 EP - 75 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-55946 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen - Endbericht (DVS-Nr. 01.2261, IGF-Nr. 20171 N) N2 - Komponenten aus dickwandigen, hochwarmfesten CrMoV-Stählen erfordern eine anspruchsvolle UP-Schweißverarbeitung. Dabei muss die notwendige Wärmenachbehandlung der Schweißnaht (PWHT) sicher beherrscht werden. Hier kann u.U. Bauteilversagen infolge von Spannungsrelaxationsrissbildung (SRR) auftreten. Bislang erfolgt die Beurteilung der SRR-Neigung primär über Ersatzgrößen, wie temperaturbedingte Änderung der Härte und Duktilität. Die Wirkung der konstruktiven Schrumpfbehinderung einer Schweißnaht auf die SRR ist bislang völlig unbekannt. Hier setzt das Forschungsprojekt an, hinsichtlich der Gewinnung und Optimierung der Parameter für die PWHT unter realitätsnahen Bauteilsteifigkeiten (definierte Einspannbedingung) mit dem Ziel der SRR-Vermeidung. Am Beispiel des niedriglegierten, hochwarmfesten Stahls 13CrMoV9-10 wurden UP-Schweißungen unter industriepraktischen Bedingungen freischrumpfend bzw. unter definierter Schrumpfbehinderung durchgeführt. Diese wurden mit unterschiedlichen PWHT-Szenarien (Variation der Aufheizrate und Endtemperatur) beaufschlagt. Die Ergebnisse des Projektes DVS 01.2261 / IGF 20171 N werden in diesem Beitrag vorgestellt. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Forschung KW - Wärmenachbehandlung PY - 2022 AN - OPUS4-55945 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Untersuchung von Spannungsrelaxationsrissmechanismen mittels Simulation einachsiger Spannungszustände in der Grobkornzone von UP geschweißtem CrMoV Stahl N2 - Druckbehälter mit großen Wandstärken (250+ mm) aus hochwarmfesten, niedriglegierten Stählen werden hauptsächlich Mehrdraht-Unterpulver-(UP) geschweißt. Der damit verbundene hohe Energieeintrag führt unter anderem zu hohen lokalen Schweißeigenspannungen, welche bei unsachgemäßer Prozessführung der notwendigen Wärmenachbehandlung (PWHT) zu Spannungsrelaxationsrissen (SRR) führen. In den Bewertungskriterien zur SRR-Anfälligkeit finden weder die, mit klassischen, freischrumpfenden Schweißversuchen nicht abbildbaren, erhöhten Eigenspannungen aus der Schrumpfbehinderung der Bauteilsteifigkeit Beachtung, noch damit einhergehende metallurgischen Effekte. Die Aufheizrate des PWHT als Einflussfaktor für die SRR-Bildung bleibt blieb bisher unbeachtet. Daher wurde eine Versuchsmethodik entwickelt, die eine mögliche SRR-Anfälligkeit durch die Kopplung von thermischer und mechanischer Beanspruchung untersucht. Dazu wurden Proben mit unterschiedlichen Gefügen thermisch simuliert und während des PHWT repräsentativ mit sehr hohen Lasten/Eigenspannungen mechanisch beansprucht. Dazu wurde das as-welded UP-Schweißgut und die thermisch simulierte GKZ eines 13CrMoV9-10 Stahls untersucht und an Kleinzugproben, die Dehnung bei variablen Querspannungen und Aufheizraten gemessen. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Wärmenachbehandlung KW - Prüfverfahren KW - CrMoV-Stahl PY - 2022 AN - OPUS4-55947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nietzke, Jonathan A1 - Konert, Florian T1 - Experimental and numerical characterization of hydrogen diffusion in thick-walled submerged arc welded joint of S420G2+M offshore steel grade N2 - Offshore wind turbines are an important goal in national energy strategies worldwide. Foundation structures are manufactured from submerged arc welded (SAW) plates with thicknesses up to 200 mm. In that connection, high-strength steels like the S420G2+M are more and more applied offering the possibility for increased stability and load-bearing capacity of the foundations. These offshore steel grades can show a susceptibility for delayed hydrogen assisted cold cracking of the weld joints. For that purpose, a minimum waiting time (MWT) of up to 48 h (dependent on applied standards) is recommended before non-destructive testing is allowed and conducted. But this concept is based on older steel grades that have been used for three or more decades. Nowadays, the metallurgical improvements (clean steels, proper rolling, and heat treatment) of base materials and well as welding consumables must be anticipated. Hence, the MWT concept should be critically discussed as it is assumed to be very conservative. For that reason, the focus of this study was to investigate the diffusion behavior in S420G2+M steel and its multi-layer SAW joint. Electrochemical permeation experiments were carried at room temperature. Boundary conditions were anticipated in terms of using different sample thicknesses. From the experimental data, hydrogen diffusion coefficients and absorbed diffusible hydrogen concentrations had been calculated. It was shown that hydrogen diffusion in the base material is increased compared to the weld metal. In addition, the sample thickness had a significant on the calculated diffusion coefficients. The minimum and maximum diffusion coefficients had been used for numerical modelling of the hydrogen diffusion in the welding joint. It became clear that a MWT must be always regarded together with a critical initial diffusible hydrogen concentration for the evaluation of a possible delayed cracking as diffusion times were mostly > 48 h due to the thick plates. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - Submerged arc welding KW - Minimum Waiting Time KW - Cold Cracking KW - Offshore steel grade PY - 2022 AN - OPUS4-56008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Repair welding of pressurized in-service hydrogen pipelines - A review on current challenges and strategies N2 - As energy carrier of the future, green hydrogen can make a decisive contribution to a sustainable energy supply. Particularly important is the decarbonization of heavy industry. Therefore, a reliable supply of hydrogen must be guaranteed. A hydrogen pipeline grid can achieve this purpose. In Europe concrete plans for a hydrogen pipeline grid already exist, as the so called “European Hydrogen backbone”. As building a completely new pipeline grid is economically not justifiable, a dual-way strategy of repurposing natural gas (NG) pipelines and newly built pipelines is intended. Long distance pipeline grids require regular maintenance and repairs. For natural gas (NG) pipelines in-service welding is state of the art. Concepts such as hot-tapping (drilling into pressurized pipelines) and “stoppling” (sealing off pipeline sections after installing bypasses or pressure relieves) allow the repair of damaged pipeline sections or the installation of new branches without shutting the pipeline down, which in most cases isn’t possible from an economic standpoint. The EIGA 121/14 guideline already pointed out in 2014 that “a hydrogen hot-tap shall not be considered a routine procedure”. This shows that the determination of the transferability of these repair concepts to hydrogen pipelines is of utmost importance. Due to the degrading effects of hydrogen on mechanical proper-ties, commonly referred to as “hydrogen embrittlement” it is necessary to understand and investigate the occurring effects. In the special case of repair welding on in-service hydrogen pipelines an increased hydro-gen uptake due to a large heat input and microstructural changes in the material needs to be considered. Therefore, material degradation must be investigated to determine whether modifications of repair procedures are necessary to ensure a reliable and safe hydrogen transportation via pipelines. For this reason, this paper gives an overview on existing weld repair concepts and its risks and limitations in terms of hydrogen absorption and possible embrittlement effects when transferred to hydrogen pipelines. The complexity lies in a large variety of materials (low alloyed steels), pipeline diameters and corresponding welded joints. The material compatibility of materials in used (repurposed NG-pipelines) and new condition must be investigated. Particularly for repurposed/used pipelines the effect of a pre-matured/corroded inner surface and sometimes insufficient documentation of the material “history” needs to be considered. An overview on ongoing and completed R&D-projects with respect to repair concepts for hydrogen pipelines and hydrogen effects on pipeline materials is given. The focus hereby lies on possible methods of material testing and modeling. Its current difficulties, limits and possible solution will be discussed. T2 - IIW Intermediate Meeting, Com. II-A CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Hydrogen KW - Repair welding KW - Pipelines KW - In-service PY - 2024 AN - OPUS4-59674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Combined effect of heating rate and restraint condition on stress relief cracking susceptibility during PWHT of thick-walled Cr-Mo-V steel submerged arc welded joints N2 - Contemporary steels creep-resistant steels like the 13CrMoV9-10 are used as thick plates e.g., for applications in hydrocrackers. The large plate thickness requires high efficiency welding processes like submerged arc welding (SAW) and a mandatory post weld heat treatment (PWHT). The PWHT-parameters stem from a combination of empirical knowledge and traditional experiments on free shrinking (FS) welds. In that connection, the formation of so-called stress-relief cracking (SRC) must be anticipated. The SRC susceptibility of a welded component is a complex combination and interaction of com-ponent specific, thermal, and metallurgical factors. Many of which have to date not been conclusively researched. For example, it is well known that SRCs develop during PWHT due to formation and growth of carbides on prior austenite grain boundaries, resulting in a significant hardness increase (secondary hardening) and toughness decrease. This leads to a high SRC susceptibility of the coarse grain heat-affected zone (CGHAZ) of the last weld bead during PWHT. This is intensified in case of high residual stresses from the component-specific, structurally induced stiffness. In combination with multi-layer welding this leads to a multiaxial stress distribution. Nonetheless, the combined effect of PWHT and high-residual stresses on the SRC formation is merely unknown. For that reason, this study presents the effect of different heating rates in conjunction with a certain component stiffness. For that reason, SAW joints of 13CrMoV9-10 steel were investigated under FS and defined external restraint condition. T2 - IIW Intermediate Meeting, Com. II-A CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Stress relief cracking KW - Welding KW - Post weld heat treatment KW - Submerged arc welding KW - Cr-Mo-V steel KW - Creep-resisting steel PY - 2024 AN - OPUS4-59673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Call for interested people to contribute to series of comprehensive papers on welding and joining of components for sustainable energy systems N2 - Joining and welding technologies are of high importance for the manufacturing of components and parts used in sustainable energy generation, conversion, and transport. In that connection, offshore and on-shore installed wind turbines are of high interest for the generation of electrical energy as well as photo-voltaic systems (solar cells). The electricity can be either directly transported or conversed via power-to-gas e.g., to hydrogen. In that scope, electrolyzer up to MW-range are of interest as well as the conver-sion back to electricity via fuel cells. In addition, hydrogen is a key element of the decarburization of in-dustries as well as the mobility sector encompassing sea, air and land transportation driven by hydrogen or its derivates. Well-known examples cover the direct reduction of iron ore to replace the conventional blast furnace process up to gas turbines or fuel cells for home-end use. All mentioned technologies re-quire reliable components, which are to a high extend dependent on joining and especially welding pro-cessing of materials. Especially, the (petro-) chemical industry has many years of experience with both materials used in hydrogen applications. The challenge is e.g., the transition to mass production of sys-tem components of electrolyzers/fuel cells and for distribution grids. At this point, the scalability of cur-rently applied joining processes often limits the economic efficiency, whereas especially laser welding or additive manufacturing will be of high interest. In that connection, it is very important to provide answers by joint research of universities, institutes, and industrial companies. Very often, solutions are already available and “just” have to be investigated and adapted for the new application, like repair welding of NG pipelines. For that reason, we want to set up a series of comprehensive papers with the aforementioned title. The idea is to get an in-depth but manageable overview of the importance of joining technologies in sustaina-ble energy generation, conversion, and transport encompassing current processes, limitations, and fur-ther perspectives. In that connection, the additive manufacturing is gaining more and more attention. If applicable, current challenges in the adaption or creation of new standards/regulations shall be addressed. T2 - IIW Intermediate Meeting, Com. II-A CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Hydrogen KW - Welding KW - Comprehensive study KW - Component manufatcturing KW - Additive manufacturing PY - 2024 AN - OPUS4-59676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik für Wasserstofftechnologien: Ausgewählte Themen und Herausforderungen N2 - Die Präsentation fasst die Bedeutung der Fügetechnik für Wasserstofftechnologien im Rahmen der Arbeiten für einer Studie (DVS-Berichte Nr. 373) mit besonderer Berücksichtigung der Normung und Regelwerkssetzung zusammen. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Online meeting DA - 10.03.2022 KW - Wasserstoff KW - Fügetechnik KW - Schweißen KW - Wasserstofftechnologien KW - Bedeutung PY - 2022 AN - OPUS4-54447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Ultraschallunterstütztes Fräsen von Eisenaluminid N2 - Eisenaluminide eignen sich als Werkstoff für sicherheitsrelevante Komponenten welche hohen thermischen, mechanischen und korrosiven Belastungen ausgesetzt sind. Mit ihrer geringen Dichte und der kostengünstigen Verfügbarkeit der Legierungsbestandteile bieten sie ein hohes Marktpotenzial und eignen sich als Substitutionswerkstoff konventioneller Hochtemperaturwerkstoffe. Durch die Verwendung von Dauerformen im Kokillenguss lassen sich FeAl-Bauteile bereits äußerst wirtschaftlich herstellen. Das dabei entstehende komplexe, mehrphasige, sehr feinkörnige Gefüge mit harten Ausscheidungen und hohen Festigkeiten erschwert jedoch eine nachfolgende spanende Bearbeitung mit hohen Belastungen auf Werkzeug und Bauteiloberfläche. Um eine gesamtheitlich wirtschaftliche Herstellungsroute zu ermöglichen, sollen im Hinblick auf die erschwerte Zerspanbarkeit geeignete Werkzeuge und Fräsprozesse entwickelt werden. Durch die Verwendung des hybriden Bearbeitungsverfahrens des ultraschallunterstützten Fräsens können diese Ziele unter Einhaltung der hohen Anforderung an die Oberflächenintegrität sicherheitsrelevanter Bauteile erreicht werden. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 01.12.2021 KW - Eisenaluminid KW - Zerspanung KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität PY - 2021 AN - OPUS4-54268 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bewertungsmethode zur Interaktion von Metallurgie und Reaktionskräften beim PWHT warmfester Stähle N2 - Die Präsentation fasst die Entwicklung einer Ersatzprüfmethode für sogenannte Stress-Relief-Cracks (SRC) bei dickwandigen und kriechfesten geschweißten Stahlkomponenten zusammen. Über die Kombination von gezielter mechanischer Beanspruchung unter hoher Temperaturbeanspruchung werden die Effekte des Post Weld Heat Treatments auf SRC realistisch erstmal auf Laborskala nachgebildet. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Online meeting DA - 10.03.2022 KW - PWHT KW - Warmfeste Stähle KW - UP Schweißen KW - Metallurgie KW - Stress relief cracking PY - 2022 AN - OPUS4-54448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Reliable hydrogen determination in metallic materials and their weld joints: Parameters and challenges N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. The majority of materials used to date are typically welded for component fabrication. In that context, steels are widely applied and can be prone to hydrogen embrittlement. This includes the classical delayed cold cracking during welding processing as well as embrittlement phenomena during operation. For the evaluation of any hydrogen effect on, for example, the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. In the case of welds, for example, according to ISO 3690, this is the isothermal carrier gas hot extraction (CGHE). CGHE is based on accelerated hydrogen degassing due to thermal activation of hydrogen at elevated temperatures. In addition to the pure quantification of hydrogen, thermal desorption analysis (TDA) with varied heating rates can be used to determine and evaluate the bonding state at microstructural defects in the material. For both techniques, experimental and measurement influences have to be considered, which have a great effect on the result. For CGHE, for example, ISO 3690 suggests different sample geometries as well as minimum extraction times. The present study summarizes results and experiences of numerous investigations with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding: the influence of the sample surface (polished/welded), measurement accuracies depending on the sample volume as well as the insufficient monitoring of the effect of the PI controller on the extraction temperature. In particular, a deviating extraction temperature to the set temperature, can significantly falsify the measurement results. Based on the results, methods are shown to quickly reach the desired extraction temperature without having to physically interfere with the measurement equipment. This serves to substantially improve the reliability of hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples for the selected heating procedure is advisable to exclude possible unwanted temperature influences already before the measurement. In addition (and way more important), the methods described can be transferred directly to industrial applications. T2 - 47th MPA-Seminar CY - Stuttgart, Germany DA - 10.10.2023 KW - Hydrogen assisted cracking KW - Carrier gas hot extraction KW - Welding KW - ISO 3690 KW - Metals PY - 2023 AN - OPUS4-58677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Es werden die Ergebnisse der Mikrostruktur und der Zerspanbarkeit der Modifikationen der MSG-Schweißung der FeNi36-Referenzlegierung mit 0,4 Gew.-% Zr und der Modifikationen der MSG-Schweißung der CoCr-Referenzlegierung mit 1 Gew.-% Zr sowie Hf vorgestellt. Abschließend werden aus den Ergebnissen Handlungsempfehlungen abgeleitet. T2 - Sitzung der Arbeitsgruppe (AG) V 12 „Additive Fertigung“ CY - Online meeting DA - 15.11.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 AN - OPUS4-58859 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Analyzing the impact of individual alloying elements on weld microstructure: In situ chemical composition measurement during TIG welding of Duplex Stainless Steels microstructure N2 - Various industrial applications require the joining of DSS components. Tungsten Inert Gas (TIG) welding is particularly well-suited for this purpose due to the ability to achieve highly reproducible automated welds. However, during solidification of the weld pool, critical phase ratios of ferrite (α) and austenite (γ) may occur, leading to solidification cracking, increased corrosion susceptibility, lower ductility and critical strength values. Hence, in order to achieve the desired material characteristics, it is crucial to accurately predict the α/γ phase ratio within the weld. Conventionally, the WRC-1992 diagram is employed for this purpose. In our study, we used Laser-Induced Breakdown Spectroscopy (LIBS) to track alterations in the chemical composition of the weld metal on the surface throughout the welding process. One significant benefit of this method is its capability to provide precise and real-time measurements of chemical compositions during welding, both temporally and spatially. In previous investigations, we could develop routines to quantify the measurement of chemical compositions within the weld metal and the Heat-Affected Zone (HAZ). The conducted research focuses on examining the alterations in chemical concentrations of specific alloying elements, namely Cu and Mn as γ-forming elements, and Nb and Cr as α-forming elements, during welding. These changes are measured in real-time using Laser-Induced Breakdown Spectroscopy (LIBS). To achieve this, both the ferrite number, determined through magnetic-inductive techniques, and the weld microstructure are analyzed. Through image-analytical methods, a correlation is established between the microstructure and the LIBS data obtained. T2 - AJP 2023 CY - Braga, Portugal DA - 19.10.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2023 AN - OPUS4-58657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Fügetechnik in Wasserstofftechnologien - Forschungsbedarf für die Branche (Kurzversion) N2 - Die Studie gibt einen kurzen Überblick über die jetzige Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige Forschungsbedarfe für die Branche in den einzelnen Technologiefeldern Wasserstofferzeugung, -speicherung, -transport und -nutzung. Fügetechnologien haben dabei wesentliche Bedeutung für die erfolgreiche Umsetzung von technischen Komponenten der Wasserstofftechnologien. Die Schwerpunkte bzw. Forschungsbedarfe ergeben sich bspw. durch die Erstellung neuer Infrastruktur für Wasserstoffspeicherung und -transport sowie durch Umnutzung der bestehenden Erdgasinfrastruktur. Bei der Wasserstofferzeugung und -anwendung wird z.B. die Entwicklung effiziente Massenproduktionsmethoden von Elektrolyseuren und Brennstoffzellen einen wichtigen Meilenstein bilden und laserbasierte Fügetechnologien sind hier zum Teil schon etabliert. Die additive Fertigung nimmt dabei eine Querschnittsposition ein und besitzt hohes Anwendungspotential für die Zukunft z.B. für die Fertigung von Komponenten in Gasturbinen. Aus den technischen Fragestellungen und Forschungsbedarfen ergeben sich zudem Herausforderungen für die notwendige Neu- und Weiterentwicklung von technischen Regelwerken und Normen und den Eingang in die Aus- und Weiterbildung von fügetechnischem Fachpersonal. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - Wasserstoff KW - Fügetechnik KW - Forschung KW - Werkstoff KW - Bedarf PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 612 EP - 624 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53370 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Kurzbericht zum Projekt „Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen an Bauteilen aus hochwarmfesten Stählen“ (DVS-Nr. 01.2261 / IGF-Nr. 20171 N) N2 - Komponenten aus dickwandigen, hochwarmfesten CrMoV-Stählen erfordern eine anspruchsvolle UP-Schweißverarbeitung. Dabei muss die notwendige Wärmenachbehandlung der Schweißnaht (PWHT) sicher beherrscht werden. Hier kann u.U. Bauteilversagen infolge von Spannungsrelaxationsrissbildung (SRR) auftreten. Bislang erfolgt die Beurteilung der SRR-Neigung primär über Ersatzgrößen, wie temperaturbedingte Änderung der Härte und Duktilität. Die Wirkung der konstruktiven Schrumpfbehinderung einer Schweißnaht auf die SRR ist bislang völlig unbekannt. Hier setzt das Forschungsprojekt an, hinsichtlich der Gewinnung und Optimierung der Parameter für die PWHT unter realitätsnahen Bauteilsteif igkeiten (def inierte Einspannbedingung) mit dem Ziel der SRR-Vermeidung. Am Beispiel des niedriglegierten, hochwarmfesten Stahls 13CrMoV9-10 wurden UP- Schweißungen unter industriepraktischen Bedingungen freischrumpfend bzw. unter definierter Schrumpfbehinderung durchgeführt. Diese wurden mit unterschiedlichen PWHT-Szenarien (Variation der Auf heizrate und Endtemperatur) beaufschlagt. Die Ergebnisse des Projektes DVS 01.2261 / IGF 20171 N werden in diesem Beitrag vorgestellt, wie Aussagen zur SRR-Suszeptibilität in Abhängigkeit von Mikrostruktur und vorliegender mehrachsiger mechanischer Beanspruchung der Schweißnaht vor/während des PWHT. Für einen kritischen Zustand sind hohe Kräfte / Spannungen notwendig, die in freischrumpfenden Schweißversuchen u.U. nicht abbildbar sind. Die Berücksichtigung des mikrostrukturspezifischen Ausscheidungsverhaltens (in Schweißgut und Wärmeeinflusszone) unter realitätsnahen Einspannbedingungen ist für die Bewertung einer SRR-Suszeptibilität notwendig. Instrumentierte Schweißversuche unter definierter Schrumpfbehinderung ermöglichen hier das Monitoring der entstehenden Reaktionskräfte, -momente bzw. -spannungen. Ausgehend von diesem Referenzzustand erfolgte die Applikation der PWHT-Szenarien bzw. deren praktische Überprüfung. Zusätzlich wurde eine Ersatzprüfmethodik entwickelt, die die Betrachtung der mikrostrukturspezifischen SRR-Suszeptibilität unter Beibehaltung der äußeren Schrumpfbehinderung der Schweißnaht während des PWHT ermöglicht. Hierdurch wird die Bauteilübertragbarkeit ermöglicht und eine Transfergröße geschaffen, welche die Bauteilbewertung hinsichtlich der SRR-Neigung umfasst. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - UP-Schweißen KW - Spannungsrelaxationsriss KW - Forschungsprojekt KW - Dickblech KW - Wärmebehandlung PY - 2022 SN - 978-3-96144-190-7 SP - 76 EP - 82 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-55944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical Concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - 6th International Conference on Advances in Solidification Processes CY - Le Bischenberg, France DA - 20.06.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-55116 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - First measurements of chemical composition changes during cooling of duplex stainless steel during TIG welding using laser-induced breakdown spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-55922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas A1 - Treutler, K. A1 - Gehling, T. A1 - Eissel, A. A1 - Wesling, V. T1 - In situ Messung der chemischen Konzentration in der Schmelze während des WIG-Schweißens von Duplexstählen N2 - Duplexstähle besitzen ein zweiphasiges Gefüge und werden aufgrund ihrer verbesserten Schweißeignung gegenüber den Vollausteniten häufig im Anlagen- bzw. Apparatebau eingesetzt. Aufgrund der hohen Abkühlgeschwindigkeit und dem Abbrand von Legierungselementen kommt es zu einer Ferritisierung des Schweißguts und damit zu einer Degradation der mechanischen Eigenschaften. Zur Vorhersage des Phasenverhältnisses im Schweißgut wird das WRC1992-Diagramm genutzt. Dieses Diagramm zeigt einige Ungenauigkeiten und benötigt zur genaueren Vorhersage der Phasenverhältnisse eine Überarbeitung. Um den Einfluss einzelner Elemente auf das Schweißnahtmikrogefüge besser zu verstehen, wurden drahtförmige Schweißzusatzwerkstoffe mit dem Ferrit-Bildner Nb und dem Austenit-Bildner Cu beschichtet und für Schweißungen verwendet. Die Messmethode der Laser-induzierten Plasmaspektroskopie (LIBS) bietet hier eine gute Möglichkeit der in situ Überwachung der chemischen Konzentrationen, während des WIG-Schweißens von Duplexstählen. Die LIBS-Messergebnisse, konnten mit der Ferritnummer und der Schweißnahtmikrostruktur korreliert werden. T2 - Symposium Materialtechnik der TU Clausthal CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - Dduplex stainless steel KW - TIG welding PY - 2023 VL - 12 SP - 612 EP - 627 PB - Shaker CY - Aachen AN - OPUS4-57991 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Analyse der chemischen Konzentrationen während des WIG-Schweißens von Duplexstählen mittels Laser induzierter Plasmaspektroskopie (LIPS) N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 05.07.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - TIG welding KW - Duplex stainless steels PY - 2023 AN - OPUS4-57873 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Increasing the Significance of Varestraint Tests through Improved Crack Evaluation N2 - The contribution describes a newly developed software tool for crack identification and selection in Modified Varestraint Transvarestraint (MVT) testing. From the digital crack information, in addition to the classical results, such as Total Crack Length (TCL) and Maximum Crack Length (MCL), advanced evaluations can be applied, taking into account the loading and welding parameters. A numerical parameter study is conducted to demonstrate how the isolated variation of individual welding and loading parameters, affects the crack lengths that can potentially be expected based on the machine specifics. An alternative crack criterion is presented that evaluates the crack formation in relation to the machine behavior. Some examples demonstrate the possibilities and limitations of the approach. The criterion can be used to compare and transfer the results of different varestraint test variants. T2 - IIW Annual Assembly, Comission II-C CY - Singapore DA - 17.07.2023 KW - Solidification cracking KW - Varestraint-Test PY - 2023 AN - OPUS4-57984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Oriented Surface Crystallization in Glasses N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied at the Institute of Physics of Rennes in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - ACerS GOMD 2024- Glass & Optical Materials Division Meeting CY - Las Vegas, NV, USA DA - 19.05.2024 KW - Surface nucleation KW - Oriented surface crystallization KW - Surface energy PY - 2024 AN - OPUS4-60238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Spannungsrisskorrosion an Bauteilen aus nichtrostenden Edelstählen - Bittere Erfahrungen in der Vergangenheit und sichere Verwendung in der Gegenwart N2 - Der Vortrag beschreibt die grundlegenden Voraussetzungen für das Auftreten von Spannungsrisskorrosion an nichtrostenden Stählen und erläutert den Schadensmechanismus bis zum Versagen des Werkstoffs. Abgeleitet von den notwendigen Voraussetzungen für das Auftreten von SpRK werden werkstoff, medien und belastungsabhängige Einflussfaktoren erläutert, die die Beständigkeit der Werkstoffe gegenüber dieser Schädigungsart positiv wie auch negativ verändern. Weiterhin werden historische und aktuelle Schadensfälle präsentiert und Ursachen, Folgen und mögliche Fehlervermeidung disktutiert. Abschließend werden Prüfverfahren zum Nachweis der Empfindlichkeit von nichtrostenden Stählen gegenüber SpRK näher beschrieben. T2 - fkss Infotag 01/2024 CY - Esslingen, Germany DA - 11.01.2024 KW - Korrosion KW - Spannungsrisskorrosion KW - Nichtrostender Stahl KW - Korrosionsprüfung KW - Schwimmhallen PY - 2024 AN - OPUS4-59355 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Nichtrostender Stahl im Kontakt mit anderen Werkstoffen N2 - Der Beitrag zeigt die Mechanismen, Voraussetzungen und Einflussgrößen der Bimetallkorrosion wichtiger Werkstoffe im Kontakt mit nichtrostenden Stahl anhand von verschiedenen Beispielen. Darüber hinaus wird das Korrosionsverhalten von nichtrostenden Stahl im Kontakt mit Holz als saurer Baustoff und mit Beton als alkalischer Baustoff beschrieben. T2 - VDEh Seminar Korrosionsverhalten nichtrostender Stähle CY - Düsseldorf, Germany DA - 30.01.2024 KW - Bimetallkorrosion KW - Nichtrostender Stahl KW - Saure und alkalische Baustoffe KW - Potentialbeeinflussung der Kontaktpartner PY - 2024 AN - OPUS4-59456 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando A1 - Müller, Thoralf A1 - Ebell, Gino ED - Pillai, Radhakrishna G. T1 - Development of a new test method for assessing the susceptibility of prestressing steels to hydrogen-induced stress corrosion cracking N2 - For prestressing steel’s factory production control, approvals, and continuous surveillance in Germany, a susceptibility test against hydrogen-induced stress corrosion cracking is performed. The measured time to fracture results (in hours) must be reproducible and reliable in the test. ISO 15630-3 gives currently unpersuasive and diverging results using a free corrosion approach for hydrogen charging. A newly developed test method uses cathodic polarization for defined hydrogen charging instead of an uncontrolled and variable electron supply by metal dissolution during free corrosion. With this new test method, a reliable differentiation is possible between highly susceptible-known “old-type” quenched and tempered prestressing steel, i.e., Neptun, Hennigsdorfer, Sigma, and currently approved cold-drawn wires St 1470/1670 (CDS-1670) and St 1570/1770 (CDS-1770). The reproducibility of the new test method was evaluated in a round-robin test with eight attended testing institutes on a St 1470/1670 (CDS-1670) batch. T2 - Conference CONSEC24 CY - Chennai, India DA - 25.09.2024 KW - Hydrogen charging KW - ISO 15630-3 KW - Prestressing steels KW - Round-robin KW - Stress corrosion cracking PY - 2024 UR - https://consec24.com/# SP - 1 EP - 8 PB - Indian Institute of Technology (IIT) Madras, Centre of Excellence on Technologies for Low Carbon & Lean Construction CY - Chennai, India AN - OPUS4-61163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Oriented Surface Crystallization in Glasses N2 - Up to now, oriented surface crystallization phenomena are discussed controversially, and related studies are restricted to few glasses. For silicate glasses we found a good correlation between the calculated surface energy of crystal faces and oriented surface nucleation. Surface energies were estimated assuming that crystal surfaces resemble minimum energy crack paths along the given crystal plane. This concept was successfully applied at the Institute of Physics of Rennes in calculating fracture surface energies of glasses. Several oriented nucleation phenomena can be herby explained assuming that high energy crystal surfaces tend to be wetted by the melt. This would minimize the total interfacial energy of the nucleus. Furthermore, we will discuss the evolution of the microstructure and its effect on the preferred crystal orientation. T2 - 13th International Symposium on Crystallization in Glasses and Liquids CY - Orléans, France DA - 24.09.2024 KW - Surface crystallization KW - Surface energy KW - Crystal orientation KW - Silicate glass PY - 2024 AN - OPUS4-62219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - New Stress Corrosion Cracking Test Method for Prestressing Steel Wires N2 - This presentation at CONSEC24 gives an overview of the new stress corrosion cracking test for prestressing steel wires using cathodic polarisation. Design of Experiments (DOE) studies on prestressing levels and cathodic current density on time to fracture will be presented, testing different prestressing steels. Finally, an experimental solution for testing strands is proposed. T2 - 10th International Conference on CONcrete under SEvere Conditions – Environment and Loading 2024 (CONSEC24) CY - Chennai, India DA - 25.09.2024 KW - Prestressing Steels KW - ISO 15630-3 KW - Hydrogen-induced Stress Corrosion Cracking KW - Brittle Fracture KW - Hydrogen Charging PY - 2024 AN - OPUS4-61166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas A1 - Lehmann, Jens T1 - Einfluss der Oberflächennachbearbeitung auf die Korrosionsbeständigkeit von Schweißnähten N2 - Bedingung für den schadensfreien Einsatz nichtrostender Stähle ist die vollständige Ausbildung der Passivschicht. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. Eine ausreichende Nachbehandlung kann durch elektrochemische Prüfverfahren ebenso sichergestellt werden wie mittels der KorroPad-Prüfmethode. Letzte ist einfach und schnell in der Anwendung und ermöglicht es dem Verarbeiter, die Geeignetheit einer Nachbehandlung zu überprüfen. T2 - ISER Kursleiterfortbildung HWK Dresden CY - Dresden, Germany DA - 23.09.2024 KW - Korrosionsschutz KW - KorroPad KW - Nichtrostender Stahl KW - Prüfmethoden KW - Schweißnaht PY - 2024 AN - OPUS4-61382 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostende Stähle - Eigenschaften und Anwendungen CY - Dusseldorf, Germany DA - 11.06.2024 KW - Korrosion KW - Passivität KW - Dauerhaftigkeit KW - Schadensursachen PY - 2024 AN - OPUS4-60298 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - Undesired Foaming of Silicate Glass Powders N2 - The manufacture of sintered glasses and glass-ceramics, glass matrix composites, and glass-bounded ceramics or pastes is often affected by un-expected gas bubble formation also named foaming. Against this background, in this presentation the main aspects and possible reasons of foaming are shown for completely different glass powders: a barium silicate glass powders used as SOFC sealants, and bioactive glass powders using different powder milling procedures. Sintering and foaming were measured by means of heating microscopy backed up by XRD, differential thermal analysis (DTA), vacuum hot extraction (VHE), optical and electron microscopy, and infrared spectroscopy, and time-of-flight secondary ion mass spectrometry (ToF-SIMS). Different densification was reached followed by significant foaming starting partly immediately, partly at higher temperature. Foaming increased significantly as milling progressed. For moderately milled glass powders, subsequent storage in air could also promote foaming. Although the milling atmosphere significantly affects the foaming of uniaxially pressed powder compacts sintered in air. VHE studies show that foaming is driven by carbon gases and carbonates were detected by Infrared spectroscopy to provide the major foaming source. Carbonates could be detected even after heating to 750 °C, which hints on a thermally very stable species or mechanical trapping or encapsulating of CO2. Otherwise, dark gray compact colors for milling in isopropanol indicate the presence of residual carbon as well. Its significant contribution to foaming, however, could not be proved and might be limited by the diffusivity of oxygen needed for carbon oxidation to carbon gas. T2 - Seminário de Laboratório de Materiais Vítreos (LaMaV) de Departamento de Engenharia de Materiais (DEMa), Universidade Federal São Carlos UFSCar) CY - Saint Charles, Brazil DA - 06.06.2024 KW - Bioactive KW - Foaming KW - Glass KW - Crystallization KW - Viscose sintering PY - 2024 AN - OPUS4-60245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Qualitätsüberwachung durch das KorroPad®-Verfahren N2 - Am Beispiel des KorroPad®-Verfahrens wird ein Ergebnis des H2Mare Teilprojektes "TransferWind" vorgestellt. Im Rahmen des Vorhabens konnte für das Verfahren die DIN 50024:2025-07 erstellt und verabschiedet werden. Das Prüfverfahren ermöglicht es, die Barrierefunktion der Passivschicht auf nichtrostenden Stählen einfach und schnell, direkt durch die Verarbeiter zu prüfen und somit die werkstoffgerechte Verarbeitung sicherzustellen. Das Verfahren liefert ein optisches Prüfergebnis, ist zerstörungsfrei und ermöglicht eine direkte Intervention durch den Verarbeiter bei einer unvollständigen Ausbildung der Passivschicht. Damit kann es helfen spätere Korrosionserscheinungen an Bauteilen und Komponenten aus nichtrostenden Stählen zu vermeiden. Erforderliche Nacharbeiten wären insbesondere bei Offshore -Prozessanlagen mit erheblichen Kosten verbunden. T2 - Verbundtreffen PtX-Wind / Transferwind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Nichtrostender Stahl KW - Passivität KW - KorroPad KW - Normung PY - 2025 AN - OPUS4-63745 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Korrosivitätsbestimmungen an Offshoreanlagen N2 - Im Rahmen des Teilprojektes PtX-Wind wurden verschiedene küstennahe sowie offshore Standorte beprobt, um die tatsächliche Korrosivität der Atmosphären zu bestimmen. Mit Offshore Auslagerungsversuchen auf einer Technikplattform (freibewitterter und überdachter Bereich) und an Windenergieanlagen (Außen- und Innenbereich), sollten Daten zur Korrosivität ermittelt werden. Diese stellen eine Grundlage für die dauerhafte und gleichzeitige wirtschaftliche Auslegung des Korrosionsschutzes für Offshore-Prozessanlagen dar. Für Offshore-Windkraftanlagen wird auf Grundlage der abgeschätzten Atmosphäre nach DIN ISO 9223 immer einer Korrosivitätskategorie C5/CX angenommen, was einen entsprechenden Aufwand für den Korrosionsschutz nach sich zieht. Bei den vorliegenden Untersuchungen zeigte sich, dass für Stahl ab einer Höhe von ca. 40 m über der Meeresoberfläche nur eine Korrosivitätskategorie von C3 bis C4 ermittelt wurde. Dies ist vergleichbar mit Standorten an küstennahen Bereichen bzw. Inseln, bei denen die Kategorie C3 vorliegt. Im teilklimatisierten Inneren des Turmes liegt die Korrosivitätskategorie nur bei C2. Die Korrosivitätskategorie C2 wurde aber auch für das nicht klimatisierte Air Transition Deck festgestellt. Auf Grundlage dieser Informationen kann die Auslegung des Korrosionsschutzes sowohl für Außenkomponenten als auch für Anlagenkomponenten in klimatisierten Containern abgeleitet werden. Für alle anderen küstennahen Standorten lag die ermittelte Korrosivität für Zink und Aluminium maximal bei C3. Für Kupfer wurden die höchsten Korrosionsraten mit C4 bis C5 ermittelt, was etwa bei der Auslegung des Korrosionsschutzes elektronischer Bauteile im Außenbereich entsprechend Beachtung finden muss. Neben den Korrosivitätsinformationen liefern die Auslagerungsversuche auch Informationen über die Performance typischer Konstruktionsmaterialien im Offshore Bereich, wie etwa nichtrostender Stähle sowie ausgewählter Korrosionsschutzmaßnahmen. Der Beitrag stellt ausgewählte Ergebnisse der Auslagerungskampagnen vor. T2 - H2Mare-Verbundprojekttreffen PtX-Wind & TransferWind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Atmosphärische Korrosion KW - Standardproben KW - Offshore PY - 2025 AN - OPUS4-63767 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Möglichkeiten im Meerwasserlabor N2 - Das Meerwasserlabor am Eidersperrwerk wurde vorgestellt. Dabei lag der Fokus auf die elektrochemischen Versuchsmöglichkeiten, Monitoring von Versuchsparametern, atmosphärische Korrosion und der Bewuchs an getauchten Prüfkörpern. T2 - H2Mare-Verbundprojekttreffen PtX-Wind & TransferWind CY - Bremerhaven, Germany DA - 09.07.2025 KW - Meerwasserlabor KW - Maritime Korrosion PY - 2025 AN - OPUS4-63766 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichtrostende Stähle - Eigenschaften und Anwendungen CY - Dusseldorf, Germany DA - 27.05.2025 KW - Passivität KW - Korrosion KW - Dauerhaftigkeit KW - Schadensursachen PY - 2025 AN - OPUS4-63242 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reinsch, Stefan T1 - Orientierte Oberflächenkristallisation in Gläsern N2 - Bislang wird das Phänomen der orientierten Oberflächenkristallisation kontrovers diskutiert und entsprechende Studien beschränken sich auf nur wenige Gläser. Für Silikatgläser haben wir eine gute Korrelation zwischen der berechneten Oberflächenenergie von Kristallflächen und der orientierten Oberflächenkeimbildung gefunden. Die Oberflächenenergien wurden unter der Annahme abgeschätzt, dass die Kristalloberflächen bei der Keimbildung den Kristallebenen mit minimaler Energie entsprechen, denen ein Riss beim Bruch folgt. Dieses Konzept wurde am Institut für Physik in Rennes erfolgreich bei der Berechnung der Bruchflächenenergien von Gläsern angewandt. Mehrere orientierte Keimbildungsphänomene lassen sich dadurch erklären, dass man annimmt, dass Kristalloberflächen mit hoher Energie dazu neigen, von der Schmelze benetzt zu werden. Dies minimiert die gesamte Grenzflächenenergie des Keims. Darüber hinaus werden wir die Entwicklung der Mikrostruktur beim weiteren Kristallwachstum und ihre Auswirkungen auf die bevorzugte Kristallorientierung diskutieren. T2 - 21. Treffen des DGG-DKG Arbeitskreises „Glasig-kristalline Multifunktionswerkstoffe“ CY - Mainz, Germany DA - 22.02.2024 KW - Oberflächenkeimbildung KW - Kristallorientierung KW - Grenzflächenenergie PY - 2024 AN - OPUS4-60237 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Abschlussbericht zum FGS Vorhaben "Gefügeveränderungen bei trockener Grobbearbeitung" N2 - Der Vortrag stellt die Ergebnisse des Forschungsvorhabens zum Thema Gefügeveränderungen bei trockener Grobbearbeitung vor. Ziel des Vorhabens war die Identifizierung und Quantifizierung möglicher mechanisch- oder thermomechanisch-bedingter Gefügeveränderungen nach trockener Oberflächenbearbeitung. Es wurden opfische und metallografische Untersuchungen sowie Härtemessungen und elektrochemische Korrosionsuntersuchungen durchgeführt. T2 - Jahrestagung der Foschungsgemeinschaft Schleiftechnik e.V CY - Würzburg, Germany DA - 26.03.2025 KW - Stahl KW - Trockene Schleifbearbeitung KW - Metallografie KW - Mikrohärte KW - Korrosion PY - 2025 AN - OPUS4-62796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Characteristics of environmental stress cracking of PE-HD induced by biodiesel and diesel fuels N2 - In the context of the increasing effect of carbon dioxide emissions on the global climate biodiesel produced from renewable sources has emerged as a promising contender replacing fossil fuels, especially in long-range transport vehicles, using existing engines and infrastructure. High-density polyethylene is one of the prevailing materials for pipe and container applications for storage and transport of such fuels, both, from fossil and renewable resources. The contact with the respective fuels raises questions concerning material compatibility as biodiesel exhibits significant differences compared to conventional diesel fuel affecting its sorption and plasticization behavior in polyethylene. In this study, its behavior with respect to environmental stress cracking, considered one of the most frequent damage mechanisms leading to failure of polymer parts and packaging, was evaluated using the well-established Full Notch Creep Test. This approach allows for a detailed fracture surface analysis using imaging techniques, such as optical and laser scanning microscopy, as well as infrared spectroscopy. Comparing the environmental stress cracking behavior in standard surfactant solutions with that in biodiesel and diesel, respective crack propagation rates, showing different levels of acceleration, were determined and details of the underlying mechanisms could be revealed. Furthermore, the specific infrared absorption of the biodiesel’s ester functionality allows its semi-quantitative determination on the fracture surface of the tested specimens after failure. Thus, a preferred uptake of sorptive fluids in the fracture zone due to local morphological changes of the polyethylene could be directly evidenced by infrared spectroscopy. KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Confocal laser scanning microscopy (LSM) KW - Biodiesel KW - Diesel PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608591 DO - https://doi.org/10.1016/j.polymertesting.2024.108547 SN - 0142-9418 VL - 138 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-60859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Pedragosa-Rincon, M. A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Environmental Stress Cracking of High-Density Polyethylene Applying Linear Elastic Fracture Mechanics N2 - The crack propagation rate of environmental stress cracking was studied on high-density polyethylene compact tension specimens under static loading. Selected environmental liquids are distilled water, 2 wt% aqueous Arkopal N100 solution, and two model liquid mixtures, one based on solvents and one on detergents, representing stress cracking test liquids for commercial crop protection products. The different surface tensions and solubilities, which affect the energetic facilitation of void nucleation and craze development, are studied. Crack growth in surface-active media is strongly accelerated as the solvents induce plasticization, followed by strong blunting significantly retarding both crack initiation and crack propagation. The crack propagation rate for static load as a function of the stress intensity factor within all environments is found to follow the Paris–Erdogan law. Scanning electron micrographs of the fracture surface highlight more pronounced structures with both extensive degrees of plasticization and reduced crack propagation rate, addressing the distinct creep behavior of fibrils. Additionally, the limitations of linear elastic fracture mechanisms for visco-elastic polymers exposed to environmental liquids are discussed. KW - Crack propagation KW - Environmental stress cracking KW - Fracture toughness KW - Crop protection products KW - High-density polyethylene KW - Craze–crack mechanism KW - Linear elastic fracture mechanics KW - Stress intensity factor PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550476 DO - https://doi.org/10.3390/polym14122415 SN - 2073-4360 VL - 14 IS - 12 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-55047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Evaluation of UV-induced embrittlement of PE-HD by Charpy impact test N2 - The impact fracture behavior of two common high-density polyethylene grades for container applications were intensively studied by the instrumented Charpy impact test after well-defined exposure to UV-irradiation. Individual stages of the impact event, such as crack initiation and crack propagation energy as well as maximum impact load, were investigated from the recorded load–deflection curves. UV-induced material property changes were further investigated by infrared spectroscopy, differential scanning calorimetry, and dynamic-mechanical analysis as well as density measurements. Based on the results of the Charpy impact test, three indicators were identified to describe the extend of photooxidation on high-density polyethylene: (a) a reduced Charpy impact strength—at least to half of its initial value for a distinctly brittle impact fracture, (b) a marked decrease in the crack propagation contribution to the impact strength, and (c) an increase of the brittle features of the fracture surface. KW - Degradation KW - Mechanical properties KW - Packaging KW - Polyolefins KW - Polyethylene PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509130 DO - https://doi.org/10.1002/APP.49069 SN - 0021-8995 VL - 137 IS - 36 SP - 49069 PB - Wiley AN - OPUS4-50913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Marschall, Niklas A1 - Alig, I. A1 - Böhning, Martin T1 - A phenomenological criterion for an optical assessment of PE-HD fracture surfaces obtained from FNCT N2 - The full-notch creep test (FNCT) is a common test method to evaluate the environmental stress cracking (ESC) behavior of high-density polyethylene (PE-HD), e.g. for container materials. The test procedure as specified in ISO 16770 provides a comparative measure of the resistance against ESC using the time to failure of PE-HD specimens under constant mechanical load in a well-defined liquid test environment. Since the craze-crack damage mechanism underlying the ESC phenomenon is associated with brittle failure, the occurrence of a predominantly brittle fracture surface is a prerequisite to consider an FNCT measurement as representative for ESC, i.e. a time to failure dominated by craze-crack propagation. The craze-crack propagation continuously reduces the effective residual cross-sectional area of the specimen during the test, which results in a corresponding increase of the effective mechanical stress. Thus, a transition to ductile shear deformation is inevitable at later stages of the test, leading usually to a pronounced central ligament. Therefore, an optical evaluation of FNCT fracture surfaces concerning their brittleness is essential. An enhanced imaging analysis of FNCT fracture surfaces enables a detailed assessment of craze-crack Propagation during ESC. In this study, laser scanning microscopy (LSM) was employed to evaluate whether FNCT fracture surfaces are representative with respect to craze-crack propagation and ESC. Based on LSM height data, a phenomenological criterion is proposed to assess the validity of distinct FNCT measurements. This criterion is supposed to facilitate a quick evaluation of FNCT results in practical routine testing. Its applicability is verified on a sample basis for seven different commercial PE-HD container materials. KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Laser scanning microscopy (LSM) KW - Fracture surfaces KW - Optical criterion of brittleness PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521012 DO - https://doi.org/10.1016/j.polymertesting.2020.107002 VL - 94 SP - 107002 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-52101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengiesser, Thomas A1 - Kromm, Arne T1 - In-service and repair welding of pressurized hydrogen pipelines–a review on current challenges and strategies N2 - Hydrogen is the energy carrier for a sustainable future without fossil fuels. As this requires a reliable transportation infrastructure, the conversion of existing natural gas (NG) grids is an essential part of the worldwide individual national hydrogen strategies, in addition to newly erected pipelines. In view of the known effect of hydrogen embrittlement, the compatibility of the materials already in use (typically low-alloy steels in a wide range of strengths and thicknesses) must be investigated. Initial comprehensive studies on the hydrogen compatibility of pipeline materials indicate that these materials can be used to a certain extent. Nevertheless, the material compatibility for hydrogen service is currently of great importance. However, pipelines require frequent maintenance and repair work. In some cases, it is necessary to carry out welding work on pipelines while they are under pressure, e.g., the well-known tapping of NG grids. This in-service welding brings additional challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into two parts: (1) the possible austenitization of the inner piping material exposed to hydrogen, which can lead to additional hydrogen absorption, and (2) the welding itself causes an increased temperature range. Both lead to a significantly increased hydrogen solubility in the respective materials compared to room temperature. In that connection, the knowledge on hot tapping on hydrogen pipelines is rare so far due to the missing service experiences. Fundamental experimental investigations are required to investigate the possible transferability of the state-of-the-art concepts from NG to hydrogen pipeline grids. This is necessary to ensure that no critical material degradation occurs due to the potentially increased hydrogen uptake. For this reason, the paper introduces the state of the art in pipeline hot tapping, encompassing current research projects and their individual solution strategies for the problems that may arise for future hydrogen service. Methods of material testing, their limitations, and possible solutions will be presented and discussed. KW - In-service KW - Welding KW - Hydrogen pipeline KW - Review PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638847 DO - https://doi.org/10.1007/s40194-025-02127-x SN - 0043-2288 SP - 1 EP - 24 PB - Springer Science and Business Media LLC AN - OPUS4-63884 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thuy, Maximilian A1 - Brauch, N. A1 - Niebergall, Ute A1 - Alig, I. A1 - Oehler, H. A1 - Böhning, Martin T1 - Environmental Stress Cracking of PE-HD Induced by Liquid Test Media Representing Crop Protection Formulations N2 - Packaging containers for dangerous goods that include aggressive liquids require that any packaging material that is based on high-density polyethylene has a high degree of stability and durability. This work is focused on testing the environmental stress cracking of the high-density polyethylenes used for such containers in contact with crop protection formulations, in particular, two model liquids established in Germany as standardized test media representatives for crop protection formulations containing the various admixtures typical for such products. One of the liquids is water-based and contains mostly surface-active ingredients, while the other is solvent-based and includes some emulsifiers. Originally established for pin impression tests, these model liquids and their individual components were here used for the first time as environmental media in the Full Notch Creep Test, which addresses the resistance against environmental stress cracking. The Full Notch Creep Test was carried out on five high-density polyethylene types with both model liquids, and also on one selected material with its components. The evaluation was focused on the fracture surface structures, which were visualized by a scanning electron microscope and by optical in situ imaging of the notch opening. While the water-based model liquid and its surface-active individual components induced environmental stress cracking with the characteristic pattern for a craze-crack mechanism and so-called brittle fracture on the surface, the solvent-based model liquid and its soluble ingredients exhibited rather ductile failure behavior, caused by the plasticizing effect on the polymer that reduced the yield stress of the high-density polyethylene. For both cases, fracture surface analysis, together with side views of the crack opening, showed a clear relation between surface pattern, notch deformation (e.g., by blunting), or crack opening due to crack growth with time to failure and the solubility of the liquids in high-density polyethylene. KW - Environmental stress cracking KW - Fracture surface KW - Full Notch Creep Test KW - Crop protection formulations KW - High-density polyethylene PY - 2023 DO - https://doi.org/10.1520/STP164320210095 SP - 317 EP - 341 PB - ASTM International CY - West Conshohocken, PA (USA) AN - OPUS4-57459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Umgebungsbedingter Spannungsriss: Gefahr für Kunststoffbauteile unter Medieneinfluss N2 - Polyethylen hoher Dichte (PE-HD) ist ein weit verbreitetes Material für Transportbehälter, die oft für eine längere Nutzungsdauer vorgesehen sind. Insbesondere in diesem Fall können mikroskopische Schäden im Material auch weit unterhalb der Streckgrenze auftreten, die durch eine Spannungskonzentration verursacht werden, deren Ursprung in intrinsischen Materialfehlern oder äußeren Kratzern liegt. Mit fortschreitender Schädigung bilden sich Rissstrukturen, die von verstreckten Fibrillen aufgespannt werden, bis es zum Versagen dieser Fibrillen kommt und sich der Riss ausbreitet. Dieser Schadensmechanismus des langsamen Risswachstums kann durch eine Vielzahl von Umgebungsmedien beschleunigt werden und wird dann als "environmental stress cracking" (ESC) bezeichnet. Eine international normierte Methode zur Validierung der Spannungsrissbeständigkeit von PE-HD Materialien ist der „Full Notch Creep Test“ (FNCT). Anhand von Bruchflächenauswertungen mittels Rasterelektronenmikroskopie und Laser-Scanning-Mikroskopie, werden die typischen Schädigungsstrukturen des ESC sichtbar. Die fibrillierten Strukturen des ESC auf der Bruchfläche von PE-HD ergeben sich besonders bei oberflächenaktiven wässrigen Umgebungsmedien. In Lösungsmittel-Umgebungsmedien, im Zusammenspiel mit PE-HD, kommt es aufgrund der plastifizierenden Wirkung zur Herabsetzung der Streckspannung und Bruchflächen aus dem FNCT veranschaulichen keine signifikanten Anzeichen des Schädigungsmechanismus ESC. T2 - 47. VDI-Jahrestagung Schadensanalyse 2021- Mediale und klimatische Beanspruchung von polymeren Produkten CY - Würzburg, Germany DA - 06.10.2021 KW - Umgebungsbedingter Spannungsriss KW - Polyethylen hoher Dichte KW - Full Notch Creep Test KW - Lösungsmittel KW - Oberflächenaktive wässrige Medien KW - Bruchflächenauswertung PY - 2021 AN - OPUS4-53665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alig, I. T1 - Charakterisierung von Behälterwerkstoffen aus Polyethylen N2 - Das langsame Risswachstum (slow crack growth, SCG) sowie der umgebungsbedingte Spannungsriss (environmental stress cracking, ESC) sind relevante Schädigungsmechanismen für teilkristalline Werkstoffe auf Basis von Polyethylen hoher Dichte (PE-HD). Der Vortrag gibt einerseits einen Überblick über die grundlegenden Struktur-Eigenschafts-Beziehungen in diesem Kontext, andererseits werden auch verschiedene praxisorientierte Prüfverfahren vorgestellt. Letztere wurden in gemeinsamen Forschungsprojekten von BAM und LBF mit dem Schwerpunkt Gefahrgutbehälter bzw. Pflanzenschutzmittel vergleichend untersucht und durch weitergehende Analytik ergänzt. T2 - 16. Tagung des Arbeitskreises Polymeranalytik Webkonferenz, Fraunhofer LBF und FGK CY - Online meeting DA - 22.03.2022 KW - Polyethylen KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Spannungsriss PY - 2022 AN - OPUS4-54547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thuy, Maximilian T1 - Damage progression of environmental stress cracking affected by manufacturing process-induced microstructural orientation N2 - Currently, the Full Notch Creep Test (FNCT) [1] method is used by material suppliers and end users in industry for the approval of container and pipe materials based on high-density polyethylene (PE-HD). The resistance to environmental stress cracking (ESC) of the material is evaluated using the time to failure of the specimen in an aqueous solution of a detergent [2, 3]. Usually specimens made of sheets with isotropic material properties, manufactured by hot pressing, are employed in order to obtain intrinsic properties of the material in terms of ESC failure. In contrast, the processes used in manufacturing to form containers and pipes, such as extrusion blow molding or extrusion, impose anisotropic properties to the material. These are mostly due to a microstructural orientation (polymer chains or crystallites) [4]. Furthermore, the different cooling conditions significantly affect the size distribution of crystallites as well as the overall morphology. It is therefore essential to understand the influence of process-induced material characteristics on failure due to ESC. A large number of studies on material properties as a function of microstructural preferential orientation have already been conducted [5-7]. However, effects on ESC as the major failure mechanism of containers and pipes are still rather unexplored [8, 9]. The most important factor is whether primarily intramolecular high-strength covalent bonds or the substantially weaker intermolecular van der Waals forces are predominantly loaded. In addition to the widely established classification by time to failure, the strain or crack opening displacement (COD) provides valuable information about the evolution and progression of damage as a function of time [10, 11]. Optical strain measurement using digital image correlation allows the differences in COD for isotropic and different angles of orientation of anisotropic specimens to be discussed. Also, a post-fracture surface analysis provides clarification on the craze-crack mechanism of the ESC. These different ESC-related properties of extruded and hot-pressed specimens have been investigated at different environmental medium temperatures and different initial stresses to provide a broad characterization of the fracture behavior of PE-HD. T2 - 36th International Conference of the Polymer Processing Society CY - Montreal, Canada DA - 26.09.2021 KW - Environmental stress cracking KW - High-density polyethylene KW - Fracture behavior KW - Microstructural orientation PY - 2021 AN - OPUS4-53400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Possibilities in the seawater laboratory on Germany’s North Sea coast N2 - The aim of the seawater laboratory is to observe and test corrosion and corrosion protection systems in real seawater in a fully equipped electrochemistry laboratory. The unique selling point is a seawater bypass, which makes it possible to colonize and maintain salt water or brackish water growth (bacteria, algae, krill, shell, fungi, etc.). The annual course of the marine environment can be observed. Issues like the selection of materials or simulation of corrosion and corrosion protection systems in real seawater can be studied. As an example, the corrosive influence of the real seawater on immersed steel (S355) and a bimetallic cell of S355 and stainless steel (1.4362) is monitored over one year by measuring potentials and cell currents. Experiments were performed to study the possible corrosion accelerating effects like bimetallic and microbiologically influenced corrosion. These can be run under two different conditions to simulate light and dark environments. The results can help to understand enhanced corrosion rates of steel mounted on offshore wind power plant. Moreover, the roof of the seawater laboratory is also an atmospheric exposure site and will be continuously sampled in the coming years. T2 - EuroCorr 2025 CY - Stavanger, Norway DA - 07.09.2025 KW - Meerwasserlabor KW - Maritime Korrosion KW - Atmosphärische Korrosion PY - 2025 AN - OPUS4-64128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is seen as the energy carrier of the future. Therefore a reliable infrastructure to transport hydrogen in a large scale is needed. A so called European hydrogen backbone out of long distance transmission pipelines is planned by European countries to create a hydrogen transport infrastructure. Due to economic reasons this will be achieved by new build pipelines such as repurposed natural Gas (NG) pipelines, converted to hydrogen useage. A general suitability for hydrogen service of low alloyed pipeline steel, as it is used for NG service today, is given. But in case of necessary in-service welding procedures in terms of e.g. hot-tapping and stoppling, the risk of a critical hydrogen uptake into the pipe materials due to much higher temeperatures while welding and the possibility of hydrogen embrittlement (HE) needs to be closely investigated. The presentation gives an overview of the current H2-SuD project, investigating the feasability of in-service welding on future hydrogen pipelines. Therefore, component-like demonstrators were developed to test (I) the additional hydrogen uptake due to in-service welding under hydrogen pressure and (II) to measure the temperature field due to different welding parameters and demonstrator geometries, especially on the inner pipe wall surface. Collected data will be used to validate a numerical simulation of the thermal field and additionally the hydrogen diffusion in the pipeline material. T2 - Presentation at The University of Manchester CY - Manchester, United Kingdom DA - 12.09.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Welding PY - 2025 AN - OPUS4-64129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Numerical simulation of weld heat input effect on microstructure and hydrogen diffusion in thick-walled S690 submerged arc welded joints N2 - High-strength, low-alloy (HLSA) steels such as S690 are an attractive option for heavy industries such as offshore wind turbines and peripheral equipment due to their combination of excellent mechanical properties and weldability. The construction of these thick-walled structures requires highly efficient welding processes such as submerged arc welding (SAW). However, SAW presents challenges related to delayed hydrogen assisted cold cracking (HACC). Despite its importance, the effect of different diffusion coefficients on the cold cracking susceptibility of different microstructures within SAW-welded S690 steels is not fully understood. For this reason, the present study focuses on comparing the cold cracking susceptibility of thermomechanically rolled (TM) or quenched and tempered (QL) variants of S690 steel. SAW was performed on specimens of both steel grades to produce weldments consisting of weld metal, heat-affected zone (HAZ), and base metal. Electrochemical hydrogen permeation tests (ISO 17081) were performed to determine the microstructure specific coefficients. Using the obtained coefficients, a numerical model was developed to identify the time- and microstructure-dependent local hydrogen diffusion and its influence on the distribution within the welds. The results showed that the TM grade exhibited slightly accelerated hydrogen diffusion compared to the QL grade, which is beneficial for hydrogen reduction and increases the HACC resistance. However, the further simulations with different ply sequences showed that the welding heat input (i.e. welding ply sequence) had a significantly higher effect on hydrogen accumulation. Specifically, increased welding heat input and increased thicknesses decrease hydrogen diffusivity. For this reason, microstructure-specific hydrogen diffusion played a minor role in thick-layer SAW joints compared to the need to control the welding parameters (layer sequence, individual layer thickness, welding heat input). T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Hydrogen assisted cracking KW - Welding KW - High strength steels KW - Numerical simulation KW - Electrochemical permeation PY - 2025 AN - OPUS4-64158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen trap characterization in 200 and 1,000 bar charged CoCrNi medium entropy alloy compared to steel AISI 316L N2 - Multiple principal element alloys (MPEAs) represent a new class of metallic materials. MPEAs, such as the CoCrNi medium entropy alloy (MEA), have attracted considerable research attention as potential materials to replace, for example, austenitic steels in high-pressure hydrogen environments. Due to the relatively new alloy concept, studies on the specific hydrogen diffusion and trapping behavior of high-pressure hydrogen-charged CoCrNi MEAs are rare so far. For this reason, a CoCrNi-MEA was investigated and compared to an austenitic stainless steel, AISI 316L. Both materials were subjected to high pressure hydrogen loading for two different pressures: 200 bar and 1,000 bar. After charging, thermal desorption analysis (TDA) was used with three heating rates from 0.125 K/s to 0.500 K/s to clarify the specific hydrogen desorption and trapping behavior. To the best of our knowledge, this study is the first to characterize hydrogen diffusion and trapping in 1,000 bar high-pressure charged CoCrNi. For this purpose, the underlying TDA spectra were analyzed in terms of peak deconvolution into a metallurgically justifiable number of defined peaks. The individual peak temperatures and activation energies “EA” were calculated. The following conclusions can be drawn from the results obtained: (1) Exposure to 200 bar or 1,000 bar leads to an increase in hydrogen absorption, regardless of the material investigated, expressed by a significantly increased desorption rate at 1,000 bar. However, the effusion peaks typically occur only at high temperatures. The (2) TDA showed that a four-peak deconvolution scenario was sufficient to describe the trapping behavior and the "EA" indicated the dominance of irreversible traps. In addition, the average trapping energy is higher than in the 316L. The (3) charge pressure related hydrogen solubility was in the order of: CoCrNi-MEA < 316L for both pressures and (4) charging at 1000 bar results in an average concentration of 49 wt.ppm (CoCrNi-MEA) and > 75 wt.ppm (316L). In summary, the CoCrNi-MEA was characterized by a reduced solubility, but very deep entrapment compared to the 316L. For this reason, further application potentials of the MEA may arise. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Medium entropy alloy KW - Hydrogen KW - Trapping KW - Diffusion KW - High-pressure charging PY - 2025 AN - OPUS4-64160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Effect of Ti and Nb on hydrogen trapping in welded S690 HSLA steel and effect on delayed cold cracking N2 - Fine-grain, high-strength, low-alloy (HSLA) structural steels with yield strengths > 600 MPa are now the state of the art in construction applications such as mobile cranes and civil engineering. HSLA grades derive their strength from a combination of specific heat treatment and the underlying chemical composition. In this context, Ti or Nb are essential to obtain a fine-grained microstructure as well as the necessary carbides or nitrides for precipitation strengthening. In this context, the specific effect of Ti or Nb-rich compounds on hydrogen trapping and diffusion is well known for special laboratory cast alloys, but unknown for realistic steel compositions. For this reason, a series of S690Q-based alloys were synthesized, close to a real steel composition, but with well controlled Ti or Nb additions in different amounts. Specimens were obtained from these alloys by electrochemical discharge machining (EDM). The specimens were tested using the well-established electrochemical permeation technique. From the experimental results, the hydrogen diffusion coefficients and the analytical subsurface hydrogen concentration were calculated. In addition, the hydrogen trapping behavior at elevated temperatures was interpreted by thermal desorption analysis (TDA) using different heating rates of hydrogen charged samples. The results showed that in contrast to metallurgically "pure" laboratory cast alloys, realistic chemical compositions were similar in their hydrogen trapping behavior, despite some small differences. All investigated steel grades exhibited shallow and reversible hydrogen trapping, regardless of their chemical composition. Of course, the experiments only allowed the calculation of effective diffusion coefficients and trapping energies, which represent an average of the entire microstructure. Nevertheless, HSLA steels are typically joined by arc welding, which includes the risk of delayed hydrogen assisted cracking. From the point of view of welding practice, however, a more or less identical hydrogen diffusion behavior means that no special "metallurgically specific", justifiable measures need to be considered, despite the well-established processes such as "soaking" or dehydrogenation heat treatment. Of course, a closer look at the heat-affected zone (HAZ) or the weld metal of the specific welds is necessary. However, especially in the case of thick-walled welds, it is assumed that the weld metal and HAZ are similar to the base material due to the multi-layer welding, which results in multiple annealing cycles of the weld metal and HAZ. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Hydrogen assisted cracking KW - HSLA KW - Diffusion KW - Electrochemical permeation PY - 2025 AN - OPUS4-64156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of in-service welding on/onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow and requires a reliable large-scale transport infrastructure. In addition to new pipelines, the conversion of existing natural gas (NG) pipeline grids is an essential part. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the effects of hydrogen embrittlement, the material compatibility (low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines e.g. require maintenance or the need for installation of additional outlets with the necessity of welding on/onto the pipelines while they are still in service, i.e. with gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity compared to room temperature. In addition, possible surface reactions of the present iron oxides (e.g. magnetite or hematite) with the hot hydrogen should be considered. In this context, the knowledge of hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from NG to hydrogen pipeline grids. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. The mock-up was designed to allow in-situ temperature measurement during the welding process as well as ex-post sample extraction for quantification of the absorbed hydrogen concentration. For safety reasons, the required volume of pressurized hydrogen was limited by inserting a solid cylinder to ensure a 1 cm thick layer of hydrogen gas. Welding experiments on the DN60 and DN200 pressurized mock-ups showed the possibility of safe welding on or onto pressurized hydrogen pipelines. Indeed, the austenitizing temperature was reached on the inner surface of the pipeline, especially on thinner-walled pipelines, using current welding parameter recommendations. This corresponded to an increased hydrogen uptake in the welded area of several ppm. From this point of view, the suggested component concept is a viable strategy for the screening of several materials and welding parameter combinations under realistic operational conditions. T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - In-service welding KW - Pipeline KW - Hydrogen KW - Component test PY - 2025 AN - OPUS4-64159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component-test for determination of welding residual stresses and their effect on stress relief cracking in thick-walled welds N2 - Controlling the residual stress level during welding of creep-resistant Cr-Mo-V steels is crucial to avoid so called stress relief cracking (SRC) during post weld heat treatment (PWHT) of large-scale components. In the present study, a laboratory scale test specimen (slotted sample with 400 mm width, 400 mm length and 25 mm thickness) was used to simulate thick-walled component welds made of 13CrMoV9-10. The aim was to identify the level and distribution of residual stresses to evaluate the suitability of the specimen for laboratory based SRC testing. High restraint was ensured by the specimen geometry with a narrow welding gap in the center. This gap was filled by multi-layer submerged arc welding. Two specimens were welded with identical parameters and compared in the as-welded state and after PWHT (705 °C for 10 h). Neutron diffraction was used to determine the residual stresses in the weld metal, the heat-affected zone (HAZ) and the base material at different depths longitudinal, transverse, and normal to the welding direction. The experiments were performed on the former instrument E3 of the research reactor BER II of Helmholtz-Zentrum Berlin (HZB), Germany. Complementarily, laboratory X-ray diffraction was applied to characterize the surface residual stresses. In the welded condition, especially in the weld metal and the adjacent HAZ, the longitudinal residual stresses reached values of up to 1,000 MPa to 1,200 MPa due to the increasing strength and hardness of the CrMoV-material during welding. The conducted welding experiments revealed that way higher residual stresses in the welded joint have to anticipated before the PWHT is performed than it was expected in advance. This demonstrated the necessity of suitable component-like welding tests as they must ensure realistic mechanical stiffness (hindered shrinkage of welding joint by slotted self-restraint sample) and heat dissipation conditions (definition of minimum welding joint thickness vs. welding process-specific heat input). T2 - FEMS Euromat 2025 - 18th European Congress and Exhibition on Advanced Materials and Processes CY - Granada, Spain DA - 15.09.2025 KW - Component test KW - Submerged arc welding KW - Post weld heat treatment KW - Residual stresses KW - Neutron diffraction PY - 2025 AN - OPUS4-64161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontoura Barroso, Daniel A1 - Epple, Niklas A1 - Niederleithinger, Ernst T1 - A Portable Low-Cost Ultrasound Measurement Device for Concrete Monitoring N2 - This paper describes a new ultrasonic measuring device called “W-Box”. It was developed based on the requirements of the DFG Forschergruppe (research unit) CoDA for a portable device for monitoring of concrete specimens, models and actual structures using embedded ultrasonic transducers as well as temperature and humidity sensors. The W-Box can send ultrasonic pulses with a variable frequency of 50–100 kHz to one selectable transducer and records signals from up to 75 multiplexed channels with a sample rate of 1 MHz and a resolution of 14 bits. In addition, it measures temperature and humidity with high accuracy, adjustable amplification, restarts automatically after a power failure and can be fully controlled remotely. The measured data are automatically stored locally on-site data quality checks and transferred to remote servers. The comparison of the W-Box with a laboratory setup using commercial devices proves that it is equally reliable and precise, at much lower cost. The W-Box also shows that their measurement capacities, with the used embedded ultrasonic transducers, can reach above 6 m in concrete. KW - Low-cost KW - Coda wave interferometry KW - Ultrasound KW - IoT KW - Non-destructive testing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546756 DO - https://doi.org/10.3390/inventions6020036 SN - 2411-5134 VL - 6 IS - 2 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diewald, F. A1 - Epple, Niklas A1 - Kraenkel, T. A1 - Gehlen, C. A1 - Niederleithinger, Ernst T1 - Impact of External Mechanical Loads on Coda Waves in Concrete N2 - During their life span, concrete structures interact with many kinds of external mechanical loads. Most of these loads are considered in advance and result in reversible deformations. Nevertheless, some of the loads cause irreversible, sometimes unnoticed changes below the macroscopic scale depending on the type and dimension of the impact. As the functionality of concrete structures is often relevant to safety and society, their condition must be known and, therefore, assessed on a regular basis. Out of the spectrum of non-destructive monitoring methods, Coda Wave Interferometry using embedded ultrasonic sensors is one particularly sensitive technique to evaluate changes to heterogeneous media. However, there are various influences on Coda waves in concrete, and the interpretation of their superimposed effect is ambiguous. In this study, we quantify the relations of uniaxial compression and uniaxial tension on Coda waves propagating in normal concrete. We found that both the signal correlation of ultrasonic signals as well as their velocity variation directly reflect the stress change in concrete structures in a laboratory environment. For the linear elastic range up to 30% of the strength, we calculated a velocity variation of −0.97‰/MPa for compression and 0.33%/MPa for tension using linear regression. In addition, these parameters revealed even weak irreversible changes after removal of the load. Furthermore, we show the time-dependent effects of shrinkage and creep on Coda waves by providing the development of the signal parameters over time during half a year together with creep recovery. Our observations showed that time-dependent material changes must be taken into account for any comparison of ultrasonic signals that are far apart in time. The study’s results demonstrate how Coda Wave Interferometry is capable of monitoring stress changes and detecting even small-size microstructural changes. By indicating the stated relations and their separation from further impacts, e.g., temperature and moisture, we anticipate our study to contribute to the qualification of Coda Wave Interferometry for its application as an early-warning system for concrete structures. KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Mechanical Load KW - Microstructure KW - Concrete PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556878 DO - https://doi.org/10.3390/ma15165482 SN - 1996-1944 VL - 15 IS - 16 SP - 1 EP - 15 PB - MDPI AN - OPUS4-55687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - A New Young Network - die junge gfkorr (Das Netzwerk für junge Korrosionisten) N2 - This invited talk at the Young EFC Meeting (European Federation of Corrosion) was about the new network, founded in Germany in 2023, specialising in corrosion and corrosion protection. The network is called "die junge gfkorr" and has the following aims: (i) Initiation of in-person events with excursions and a networking atmosphere. (ii) Members come from both industry and academia can find similarities in each other's work (iii) Get to know each other and learn from each other, and (iv) Members benefit long-term by using the network throughout their careers and for future collaboration on daily business and research projects. T2 - Conference EUROCORR 2025, Young EFC Meeting CY - Stavanger, Norway DA - 07.09.2025 KW - Coatings KW - Corrosion KW - Corrosion Protection KW - Network PY - 2025 AN - OPUS4-64102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Paskin, Alice A1 - Couasnon, Thaïs A1 - Blukis, Roberts A1 - Perez, Jeffrey Paulo H. A1 - Reinsch, Stefan A1 - Roddatis, Vladimir A1 - Syczewski, Marcin A1 - Benning, Liane G. T1 - Temperature-Induced Phase Transitions of Vivianite: In Situ Analysis of a Redox-Driven Crystallization N2 - We document a solid-state, temperature-dependent (25−700 °C), multistage redox transformation of crystalline ferrous iron phosphate, vivianite (Fe3(PO4)2·8H2O). Under anoxic conditions, vivianite breaks down at T > 250 °C into an anhydrous, amorphous intermediate Fe3(PO4)2 phase, yet the bulk shape and morphology of the starting vivianite crystals were retained. This amorphous intermediate phase remained stable until T > 500 °C, after which a redox-dependent crystallization into two different minerals was observed. Under anoxic conditions, the amorphous ferrous intermediate (Fe3(PO4)2) transformed into the crystalline ferrous phosphate (graftonite, (Fe2+)3(PO4)2), while under oxic conditions it crystallized into a ferric phosphate (rodolicoite, Fe3+PO4). Graftonite formation occurs via an exothermic molar enthalpy (ΔHcryst) of −16.7 ± 0.2 kJ mol−1. Rietveld refinements of the two crystalline endmembers (vivianite and graftonite) revealed a unit cell volume decrease of ∼3.1% during the transformation, which was observed by in situ electron microscopic observations as an overall shrinking of the initial vivianite crystals. Despite volume loss and bubble-like features, the original vivianite shape was preserved, indicating a solid-state pseudomorphic transformation. Ex situ XRD and TEM-EELS analyses confirmed the ferrous-to-ferric oxidation, forming rodolicoite, through changes in the Fe geometry and oxidation state. KW - Vivianite KW - Graftonite KW - Crystallization enthalpy KW - Ferrous phosphates PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640782 DO - https://doi.org/10.1021/acs.inorgchem.5c02399 SN - 0020-1669 VL - 46 IS - 36 SP - 18227 EP - 18236 PB - American Chemical Society (ACS) AN - OPUS4-64078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clauß, F. A1 - Epple, Niklas A1 - Ahrens, M. A. A1 - Niederleithinger, Ernst A1 - Mark, P. T1 - Comparison of Experimentally Determined Two-Dimensional Strain Fields and Mapped Ultrasonic Data Processed by Coda Wave Interferometry N2 - Due to the high sensitivity of coda waves to the smallest structural alterations such as strain, humidity or temperature changes, ultrasonic waves are a valid means to examine entire structures employing networks of ultrasonic transducers. In order to substantiate this ex ante assessment, the viability of measuring ultrasonic waves as a valid point of reference and inference for structural changes is to be further scrutinized in this work. In order to investigate the influence of mechanical strain on ultrasonic signals, a four-point bending test was carried out on a reinforced concrete beam at Ruhr University Bochum. Thus, measurements collected from a network of selected transducer pairings arranged across the central, shear-free segment of the test specimen, were correlated to their respective strain fields. Detected ultrasonic signals were evaluated employing Coda Wave Interferometry. Such analysis comprised the initial non-cracked state as well as later stages with incremental crack depth and quantity. It was to ascertain that the test specimen can in fact be qualitatively compartmentalized into areas of compression and tension identified via Relative Velocity Changes presented in Attribute Maps. However, since results did not entail a zero crossing, i.e., neither positive nor negative values were to be calculated, only relative changes in this work displayed staggered over the height of the object under test, are discussed. Under the given methodological premises, additional information is currently required to make quantitative assertions regarding this correlation of ultrasonic and strain results. This holds true for the comparability of the ultrasonic and strain results for both non-cracked and even the cracked state. KW - Digital image correlation KW - Fiber optic sensors KW - Coda Wave Interferometry KW - Ultrasound KW - Concrete PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510501 DO - https://doi.org/10.3390/s20144023 SN - 1424-8220 VL - 20 IS - 14 SP - Paper 4023, 1 PB - MDPI CY - Basel AN - OPUS4-51050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Neubewertung von metallenen Dach- und Fassadenmaterialien unter Dauerhaftigkeits- und Umweltaspekten N2 - Die Feldstudien haben gezeigt, dass die Dauer und Menge der Regenereignisse die Run-Off-Rate beeinflusst. Zwischen den Auslagerungsstandorten sind die Unterschiede gering. Bei Zink werden im ersten Jahr ca. 80 % der in Lösung gehenden Metallionen über den Run-OFF abgeschwemmt. Dagegen sind es bei Kupfer nur etwa 10 %. Grund ist die unterschiedliche Wasserlöslichkeit der gebildeten Korrosionsprodukte. Die Laborstudien haben gezeigt, dass der Einfluss von Regendauer und Regenmenge erwartungsgemäß hoch ist. Die Kombination aus geringer Dachneigung und einem pH-Wert von 4,5 führt zu den höchsten Run-Off-Raten für Zink und auch Kupfer. Zinkhydroxid-Korrosionsprodukte erhöhen die Run-Off-Rate, bis sich wasserunlösliche Zinkkarbonatschichten bilden. T2 - Sitzung DIN NA 062-01-71 AA Korrosion und Korrosionsschutz CY - Berlin, Germany DA - 16.10.2024 KW - Korrosion KW - Regensimulator KW - Runoff KW - Deckschichtbildung KW - Metalleintrag in die Umwelt PY - 2024 AN - OPUS4-61381 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Ziele der Jungen GfKORR N2 - Die Junge GfKORR soll ein attraktives Angebot für junge Leute sein, sich fachübergreifend zu vernetzen und einen Einstieg in Querschnittsthemen bieten. Sowohl der Korrosionsschutz zum Zwecke der Nachhaltigkeit und Sicherheit von Bauwerken als auch der Korrosionsschutz bei Energie- und Mobilitätssystemen soll in zukünftigen Veranstaltungen übergreifend betrachtet werden. Dabei wollen wir den fachlichen und informativen Input aus den Arbeitskreisen der GfKORR bei unseren Seminaren suchen. In diesem 1. Netzwerk- und Arbeitstreffen wurde die Fahrtrichtung der Jungen GfKORR genauer abgesteckt und es hat sich eine Leitungsebene gefunden. Weiter wollen wir ab 2024 interessante Präsenzveranstaltungen mit Exkursionen anbieten. T2 - 1. Netzwerk- und Arbeitstreffen Junge GfKORR CY - Berlin, Germany DA - 12.03.2024 KW - Junge GfKORR KW - Netzwerkbildung KW - Corrosion KW - Korrosion PY - 2024 AN - OPUS4-60990 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cortabitarte, G. A1 - Llavori, I. A1 - Esnaola, J.A. A1 - Blasón Gonzalez, Sergio A1 - Larrañaga, M. A1 - Larrañaga, J. A1 - Arana, A. A1 - Ulacia, I. T1 - Application of the theory of critical distances for fatigue life assessment of spur gears N2 - This study evaluates the effectiveness of the theory of critical distances (TCD) method in determining the fatigue lifetime of a spur gear. A comprehensive characterization of the material parameters necessary for critical distance calculation was performed, including the fatigue limit and crack growth threshold, as well as σ-N and ε-N curves for 16MnCr5 steel. A variety of TCD methods were applied to analyse the component, including the point method, line method, volume method, and mesh control. The results indicate that overall, the TCD method is a reliable and accurate way to predict the fatigue lifetime of spur gears. The study reveals a strong correlation between predicted and experimental crack locations and fatigue lifetime, suggesting accurate prediction using TCD and the Smith-Watson-Topper parameter. Although all TCD methods, when applied correctly, yield similar results, mesh control is the faster method and is therefore more attractive from an industrial perspective. The results of this study provide valuable insight for engineers and researchers in the field of fatigue analysis of spur gears and similar mechanical components. KW - Spur gear KW - Theory of critical distances (TCD) KW - Multiaxial fatigue PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624246 DO - https://doi.org/10.1016/j.tafmec.2023.104086 SN - 0167-8442 VL - 128 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-62424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Neubewertung von metallenen Dach- und Fassadenmaterialien unter Dauerhaftigkeits- und Umweltaspekten N2 - Metallene Dach- und Fassadenmaterialien unterliegen nach ihrer Installation infolge von Korrosions- und Abschwemmprozessen einem Abtrag von Metallionen. Durch Regenereignisse gelangen diese in umliegende Gewässer und Böden. Die verwendeten metallenen Werkstoffe, wie z.B. Kupfer und Zink bilden zeitabhängig schützende Deckschichten aus, die die Dauerhaftigkeit der Werkstoffe gewährleisten und damit den Austrag von Metallionen signifikant begrenzen. Die Geschwindigkeit der Deckschichtbildung sowie die erreichte Schutzwirkung sind von verschiedenen Umwelteinflüssen und klimatischen Bedingungen abhängig. Diese haben sich in den letzten Jahrzehnten in Europa stark verändert, so dass es einer aktuellen Datenbasis für die Bewertung der Dauerhaftigkeit und der Umweltauswirkungen bedarf. Im Rahmen eines Forschungsvorhabens werden aktuell Feldstudien zur Ermittlung des Runoffs und der Schutzwirkung der gebildeten Deckschichten durchgeführt. Ergänzt werden diese durch Laborversuche mit künstlicher Beregnung. T2 - 76. Sitzung DIN Arbeitsausschuss Korrosion und Korrosionsschutz CY - Berlin, Germany DA - 17.10.2023 KW - Atmosphärische Korrosion KW - Runoff KW - Deckschichtbildung KW - Schutzwirkung KW - Umgebungseinflüsse PY - 2023 AN - OPUS4-58706 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Findeisen, Dietmar A1 - Schröpfer, Dirk T1 - Energy efficiency in materials testing by reactive power part 2: resonance method in fatigue testing N2 - Reactive power is related to the type of power that does not consume energy but stores it. In the design of test machines, the utilization of this physical phenomenon would be very beneficial. Reactive power allows for the combination of power amplification with energy savings, making it an ideal principle for conducting long-term tests that involve high loads and prolonged energy consumption. This work focuses on testing machines operating in resonance, which allows for higher test frequencies and reduced test durations. Various types of fatigue testing machines, including those with rotating-unbalance actuators, servo-hydraulic actuators, and piezoelectric actuators, are examined through vibration analysis, methodical design, and mechatronics. Resonant testing machines provide significant advantages in energy efficiency and test accuracy for a wide range of applications in materials testing. These methods are crucial for future applications in industries where energy efficiency and precise fatigue testing are critical, such as aerospace, automotive, and civil engineering. KW - Reactive power KW - Amplitude magnification KW - Power amplification KW - Fatigue testing KW - Resonant test machines PY - 2024 DO - https://doi.org/10.1515/mt-2024-0350 SP - 1 EP - 11 PB - Walter de Gruyter GmbH AN - OPUS4-62356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco A1 - Spaltmann, Dirk A1 - Borras, Xavier A1 - Llavori, Inigo T1 - How shall we harmonize reciprocating friction tests? N2 - Reciprocating friction tests are often used to investigate the tribological performance of systems. However, the evaluation of the coefficient of friction of these tests lacks harmonisation. This webinar hosted by TriboNet provides insights into this topic from different perspectives. At the same time, the community can engage with the creators of the “Tribology Challenge” hosted by i-TRIBOMAT. T2 - TriboNet Webinar & Workshop „How Shall We Harmonize Reciprocating Friction Tests?” CY - Online meeting DA - 19.12.2024 KW - Standardisation KW - Coefficient fo Friction KW - Reciprocating KW - Tribology Challenge KW - Round Robin Tests PY - 2024 AN - OPUS4-62479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Werder, Julia T1 - Composite Facade Elements with Self-Cleaning Surface made of Ultra-High-Performance Concrete (UHPC) N2 - In the framework of the European project H-House various concrete façade elements were developed with the aim to ensure a long service life by combining a very durable material with self-cleaning properties. The façade elements presented are made of a shell of UHPC filled with blocks of aerated autoclaved concrete as insulating material. Self-cleaning properties were realized amongst others by imprinting a microstructure into the surface during casting. The paper focuses on selected technological aspects of the manufacturing process of prototypes which had to be performed in two concreting sections. Furthermore the challenges faced when upscaling the self-cleaning properties are addressed and the strategy to assess the self-cleaning properties by measuring the contact and the roll-off angel is presented. The results show that a successfull upscalaing process requires detailed planning and that the best results can often be achieved with a moderate work effort or material use. T2 - XV International Conference on Durability of Building Materials and Components (DBMC 2020) CY - Online meeting DA - 20.10.2020 KW - Ultra-High-Performance Concrete KW - Facade Elements KW - Self-Cleaning Properties KW - Adhesive Pull-Strength KW - Microstructure KW - Architectural Concrete PY - 2020 AN - OPUS4-51968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Voigt, Marieke T1 - Thermally treated UHPC: a durability study N2 - Ultra high performance concrete (UHPC) is known for its high compressive strength of more than 150 MPa and its high durability. Thermal treatment at 90°C can accelerate the strength development so that the 28-days-strength can be achieved immediately after the treatment and an additional increase up to 30 % in some cases. The reason for the strength development is an accelerated hydration of the clinker minerals and an intensified pozzolanic reaction leading to a denser microstructure. In previous research inhomogeneities in form of a zonation after unprotected thermal treatment were observed and analysed in respect to changes in the microstructure. This zonation is defined by a different microstructure in the core compared to the outer zone in the matter of porosity, mineral phase composition and a significant change in the potassium and sulphur concentration of the zones is measurable. To isolate different transport mechanisms responsible for these element distributions UHPC samples were thermally treated at 90 °C and the microstructure was investigated under dry conditions and after immersion in water to investigate the influence of dehydration during and rehydration after the thermal treatment on the microstructure. Through durability testing via water absorption, water vapour diffusion, permeability testing and sulfuric acid resistance transport mechanisms like diffusion, migration, capillary suction are under investigation in correlation with the microstructure analysis. For the microstructure analysis measurements with µXRF, mercury intrusion porosity, XRD and SEM were conducted. T2 - HiPerMat 2020 CY - Kassel, Germany DA - 11.03.2020 KW - UHPC KW - Thermal treatment KW - Zonation KW - Transport mechanism KW - Durability PY - 2020 AN - OPUS4-52372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kilinc, Sefine T1 - Grinding method and oxidative aging of tire wear microplastics affect the fitness of the nematode C. elegans N2 - This study gives a first insight in the toxicological relevance of tire wear MP on soil invertebrates. Both grinding technique and aging method had an effect on the results of the particle size distribution, particle properties and toxicity tests. This outcome highlights the importance of oxidative and mechanical aging of tire wear when investigating effects on soil biota. In particular the demonstrated differences due to grinding method of the pristine material questions scientific practice in common toxicity tests. It is essential to implement realistic refernce material as well as standardized aging and handling procedures. T2 - Tire Emissions Research Conference 2024 CY - Munich, Germany DA - 04.12.2024 KW - Nematode C. elegans KW - Oxidative aging KW - Tire wear KW - Microplastics PY - 2024 AN - OPUS4-62361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Thermo mechanochemistry: merging heat and force for discovering new chemical transformations N2 - Mechanochemistry is a hot topic in chemistry, and the number of researchers from academia and industry joining the field is growing. Mechanical action drives chemical reactions forward independently of the solubility of reactants and drastically minimises solvent usage and waste production. Mechanochemistry also provides other advantages, such as faster reaction times, higher yields, altered selectivity, and access to products not obtainable by other methods. Furthermore, recent innovations in mechanochemistry enable conducting chemical reactions by combining force and heat in approach called thermo-mechanochemistry [1]. These conditions typically overcome high activation energies and access products not obtainable by mechanochemistry at ambient temperature conditions. In this talk, I will give an overview to this emerging topic and to our discoveries by thermo-mechanochemistry that include prebiotic peptide bond formation [2], synthesis of amide-based active pharmaceutical ingredient [3], condensation of diamondoid derivatives [4], and manipulation of polymorphic transition temperatures in organic molecular crystals [5]. T2 - Department Seminar at Newcastle University CY - Newcastle, UK DA - 15.09.2023 KW - Mechanochemistry PY - 2023 AN - OPUS4-62104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Sustainable mechanochemical reaction engineering: from molecular mechanisms to scalable technology N2 - In this talk, I will present about our quest to fundamentally understand mechanochemical reactions by in situ monitoring studies. Another of our interest is scaling up mechanochemistry. For example, we are now working on developing mechanochemical technology to enable a circular economy of plastics. T2 - Hokkaido International Workshop on Mechanochemistry CY - Hokkaido, Japan DA - 29.09.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Grinding away plastic waste: enabling the circular economy of plastics N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or is being incinerated in a highly unsustainable manner. Plastic waste in the environment endangers ecosystems, and microplastics in babies raise alarming health concerns. Hence, one of the global priorities is circular economy for plastics which does not further exploit fossil fuel feedstocks. However, current technologies like mechanical recycling are inadequate, and innovative ones such as chemical recycling, i.e., converting plastics back to the starting monomers, are essential. For example, we can use the recycled monomers to make new plastics in a circular manner or upcycle them to other value-added functional materials. Here, I will present a sustainable technology we developed for the chemical recycling of polyethylene terephthalate (PET). PET represents 10% of global plastic production and dominates in plastic packaging. The technology relies on mechanochemistry (grinding) which uses mechanical action for the chemical breakdown of plastic polymers in an environmentally friendly way. The next step in our research is to use life cycle and techno-economic assessment to validate the sustainability and commercial viability of our technology with the goal of transferring it to real-world industrial application. T2 - Berlin PostDoc Day 2023 CY - Berlin, Germany DA - 02.11.2023 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2023 AN - OPUS4-62103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - ZfP und Materialcharakterisierung mit GMR-Sensorarrays N2 - Vorstellungen der Aktivitäten des Fachbereichs 8.4 im Bereich der elektromagnetischen Prüfmethoden. Hierbei werden insbesondere der Einsatz von magnetoresistiven Sensoren für die elektromagnetische ZfP thematisiert. T2 - Gemeinsame Sitzung der DGZfP FA Wirbelstrom und Automotive CY - Zwickau, Germany DA - 06.03.2024 KW - Wirbelstromprüfung KW - Magnetfeldsensoren KW - GMR / TMR KW - Magnetischer Streufluss KW - Eigenspannungen KW - plastische Verformung PY - 2024 AN - OPUS4-61769 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Breaking the wall of circular plastics economy N2 - Traditional mechanical recycling cannot process most plastic waste streams and most of the plastic waste currently goes to landfills or incineration. Chemical recycling is a promising technology to mitigate this but is hindered by high costs (due to high process temperatures and production of solvent waste). We developed a cost-efficient technology for chemical recycling of plastic waste that reduces greenhouse gas emissions and minimizes energy consumption. It is based on solvent-free mechanochemistry for depolymerization of plastic polymers at ambient conditions. T2 - Falling Walls Lab Berlin-Adlershof CY - Berlin, Germany DA - 21.09.2023 KW - Mechanochemistry KW - Recycling KW - Circular economy PY - 2023 AN - OPUS4-62101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Breaking the wall of circular plastics economy N2 - Traditional mechanical recycling cannot process most plastic waste streams and most of the plastic waste currently goes to landfills or incineration. Chemical recycling is a promising technology to mitigate this but is hindered by high costs (due to high process temperatures and production of solvent waste). We developed a cost-efficient technology for chemical recycling of plastic waste that reduces greenhouse gas emissions and minimizes energy consumption. It is based on solvent-free mechanochemistry for depolymerization of plastic polymers at ambient conditions. T2 - 2023 Falling Walls Science Summit CY - Berlin, Germany DA - 07.11.2023 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2023 AN - OPUS4-62102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Modenabstoßung bei schwach und stark gekoppelten Lamb Wellen N2 - Lamb-Wellen, die für ihre Bedeutung in der zerstörungsfreien Prüfung bekannt sind, zeigen komplexe Verhaltensweisen, die für industrielle Anwendungen von großer Relevanz sind. Diese Arbeit untersucht das Phänomen der Modenabstoßung, das in den Dispersionskurven von verklebten, dünnwandigen Platten beobachtet wird. Zudem wird dessen potenzielle industrielle Anwendung zur Quantifizierung der Haftfestigkeit zwischen diesen Platten erforscht. Das Phänomen resultiert aus der mechanischen Kopplung der Platten, die das Kreuzen der Dispersionskurven verhindert und zu einem interessanten dispersiven Verhalten führt. Um ein besseres physikalisches Verständnis zu erlangen, wird die Scaled-Boundary-Finite-Elemente-Methode eingesetzt, um die Lamb-Wellen-Moden gekoppelter Platten zu berechnen und ihr Verhalten unter schwacher und starker Kopplung zu simulieren. Mithilfe eines mathematischen Models und einer physikalischen Analogie zu einfachen harmonischen Oszillatoren werden die zugrundeliegenden Prinzipien dieses Phänomens erläutert. Darüber hinaus werden experimentelle Dispersionskurven für schwache und starke Kopplungen mithilfe von PZT-Wandlern für die breitbandige Anregung (100 kHz – 1 MHz) von Lamb-Wellen erfasst, wobei die Modendetektion durch Laser-Doppler-Vibrometrie erfolgt. Die numerischen Dispersionskurven werden mit den experimentellen verglichen, um die angeregten Moden zu identifizieren. Es zeigt sich, dass die Bereiche der Modenabstoßung durch die Kopplungsstärke der Platten beeinflusst werden. Zudem wurde ein numerisches Modell entwickelt, um die Kopplungsstärke anhand der Frequenzdifferenz, die in den Modenabstoßungsbereichen erhalten wurde, zu korrelieren und zu quantifizieren. T2 - Doktorandenseminar in Joachimsthal CY - Joachimsthal, Germany DA - 28.10.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method PY - 2024 AN - OPUS4-62860 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitoring, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applications. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathematical framework and a physical analogy with simple harmonic oscillators, the paper elucidates the underlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evaluation techniques. T2 - ICSV 2024 CY - Amsterdam, Netherlands DA - 08.07.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - In dieser Arbeit wird der Modenabstoßungseffekt bei gekoppelten Lamb-Wellen untersucht. Wird eine mechanische Kopplung zwischen zwei Platten mit unterschiedlichen Materialeigenschaften eingeführt, so kreuzen sich deren Lamb-Wellen-Moden nicht mehr in den Dispersionsdiagrammen – stattdessen kommt es zur sogenannten Modenabstoßung. Dieser Effekt wird sowohl mathematisch als auch physikalisch erklärt, unter anderem durch eine Analogie zu gekoppelten harmonischen Oszillatoren. Numerische Simulationen mit der Scaled Boundary Finite Element Method (SBFEM) bestätigen die theoretischen Ergebnisse und zeigen eine klare Abhängigkeit der Frequenzaufspaltung vom Kopplungsgrad. Der Effekt ermöglicht Rückschlüsse auf Eigenschaften der Kopplungsschicht und bietet Potenzial für industrielle Anwendungen wie die Überwachung von Klebschichtzuständen in Mehrschichtstrukturen. T2 - Doktorandenseminar CY - Berlin, Germany DA - 18.04.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method (SBFEM) PY - 2024 AN - OPUS4-62858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Findeisen, Dietmar A1 - Schröpfer, Dirk T1 - Energy efficiency in materials testing by reactive power – part 1: power recirculating method in wear testing N2 - Reactive power is related to the type of power that does not consume energy but stores it. In the design of test machines, the utilization of this physical phenomenon would be very beneficial. Reactive power allows for the combination of power amplification with energy savings, making it an ideal principle for conducting long-term tests that involve high loads and prolonged energy consumption. This concept is illustrated in this work focusing test machines used in rotary testing procedures. Drive element pairs, which serve as component test objects, are primarily exposed to wear stress. These stressed element pairs are consequently integral parts of a tribological system. The underlying principles of power amplification and power feedback are explained from the perspectives of drive technology, systematic design, methodical design, and mechatronics. KW - Reactive power KW - Power amplification KW - Power feedback KW - Wear testing KW - Strained element pairs PY - 2024 DO - https://doi.org/10.1515/mt-2023-0136 VL - 67 IS - 1 SP - 189 EP - 197 PB - Walter de Gruyter GmbH AN - OPUS4-62355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Delgado Arroyo, Diego A1 - Börner, Andreas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Lindner, T. A1 - Löbel, M. A1 - Preuß, B. A1 - Lampke, T. T1 - Ultrasonic assisted milling of a CoCrFeNi medium entropy alloy N2 - Medium and High Entropy Alloys (MEA/HEA) are recently developed material classes, providing manifold applications, e.g., due to extraordinary structural properties. In that connection, the machinability as important issue for the processing of these materials was not in the scientific focus. This study focusses on experimental analysis of milling process conditions including ultrasonic assisted milling (USAM) and their effects on the resulting surface integrity of equiatomic CoCrFeNi-MEA specimens. For that reason, milling parameters (cutting speed, feed per cutting edge) were systematically varied for both conventional milling and USAM. The surface integrity was analyzed in terms of topography, defects, and residual stresses. Especially USAM leads to a decrease of occurring cutting forces and, hence, to an improvement of the surface integrity. Beneficial effects were observed in terms of lower tensile residual stresses at high cutting speed and feed per cutting edge. KW - Medium entropy alloy KW - Ultrasonic Assisted Machining KW - Surface Integrity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554458 DO - https://doi.org/10.1016/j.procir.2022.05.203 VL - 108 SP - 879 EP - 884 PB - Elsevier B.V. AN - OPUS4-55445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modification of Co Cr alloys to optimize of additively welded microstructures and subsequent surface finishing N2 - Cobalt chromium alloys are often used in turbine and plant construction. This is based on their high thermal and mechanical stress resistance as well as their high wear resistance to corrosive and abrasive loads. However, cobalt is a cost-intensive material that is difficult to machine. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. As a result of the high stresses on the components and requirements for a high surface quality, a complementary use of additive and machining manufacturing processes is necessary. Thereby, Co–Cr alloys are extremely challenging for machining with geometrically defined cutting edges because of their low thermal conductivity combined with high strength and toughness. An approach to solve this problem is to refine and homogenise the microstructure. This is achieved by modifying the alloy with elements zirconium and hafnium, which are added up to a maximum of 1 wt.-%. A reduction of the process forces and stresses on the tool and work piece surface is also achievable via hybrid milling processes. There are already studies on the combined use of additive and machining manufacturing processes based on laser technology. However, knowledge based on powder and wire-based arc processes is important, as these processes are more widespread. Furthermore, the effects on the surface zone of additively manufactured components by hybrid finish milling have not yet been a subject of research. The results show that the structural morphology could be significantly influenced with the addition of zirconium and hafnium. T2 - 74th IIW Annual Assembly CY - Online meeting DA - 12.07.2021 KW - Modification of structural morphology KW - Co–Cr-alloy KW - Plasma-transferred arc welding KW - Ultrasonic-assisted milling PY - 2021 AN - OPUS4-56670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Innovative Multielement-Legierungen: Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - DVS Congress CY - Koblenz, Germany DA - 19.09.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 AN - OPUS4-56704 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Boschmann Käthler, C. A1 - Ebell, Gino A1 - Keßler, S. A1 - Schiegg, Y. A1 - Dauberschmidt, C. A1 - Angst, U. M. T1 - A comparison of methods to assess the resistance of reinforcing steel against chloride‐induced corrosion in concrete: Particular consideration of 12% chromium steel N2 - The critical chloride content C(crit) is an indicator for the corrosion resistance of reinforcing steels in concrete. In this article, several experimental methods for determining the critical chloride content C(crit) of mild and an alloyed (12% Cr) steel in cementitious materials are compared. The methods used include accelerated polarization tests and tests using more natural (unpolarized) conditions in which chloride ingress occurs by diffusion and capillary uptake. The advantages and disadvantages of the methods are discussed, in particular, with the objective of reaching a compromise between applicability to practice and feasibility in laboratory testing. KW - Chloride‐induced corrosion KW - Critical chloride content KW - Reinforced concrete KW - Testing methods PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529751 DO - https://doi.org/10.1002/maco.202112609 SN - 1521-4176 SP - 1 EP - 20 PB - Wiley-VCH CY - Weinheim AN - OPUS4-52975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Burkert, Andreas A1 - Ebell, Gino A1 - Babutzka, Martin T1 - Determination of the corrosion product layer resistance on zinc and electrolytically galvanized steel samples by using gel electrolytes N2 - Although zinc and zinc coatings have been widely used for corrosion protection for decades new zinc coatings are constantly being developed. Characterizing the corrosion protectiveness of these new coatings, however, should not be underestimated. While exposure tests are time intensive, cyclic tests can only be used for a very limited field of application. Thus, electrochemical measurements provide both an efficient and an effective alternative. Conventional aqueous bulk electrolytes influence the surface layers of a tested zinc coating and are therefore not reliable. Gel electrolytes, however, have evolved over the last few years, are minimally invasive and provide reliable results. This work describes experiments with gel electrolytes made of agar. Unlike previous work, it proposes a composition of gel electrolyte for minimally invasive description of the protective power of naturally formed oxide layers on zinc and zinc coatings. Therefore, as a first part, the gel electrolyte made of agar is verified as a method for zinc and zinc-coated samples. Afterwards, this paper introduces the corrosion product layer resistance RL as a promising parameter to evaluate the protective power of zinc coatings. Results are verified with EIS and FTIR measurements. An example on a representative zinc coating demonstrates the practical application. KW - Gel electrolytes KW - Agar KW - Zinc coatings KW - Atmospheric exposure KW - Corrosion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526053 DO - https://doi.org/10.1016/j.electacta.2021.138191 SN - 0013-4686 VL - 385 SP - 138191 PB - Elsevier Ltd. AN - OPUS4-52605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilhelm, Eugen A1 - Mente, Tobias A1 - Rhode, Michael T1 - Waiting time before NDT of welded offshore steel grades under consideration of delayed hydrogen-assisted cracking N2 - Offshore wind turbines (OWT) are a major goal of the energy strategy of Germany encompassing the increase of the installed wind power. OWT components are manufactured from welded steel plates with thicknesses up to 200 mm. The underlying standards and technical recommendations for construction of OWTs encompass specifications of so-called minimum waiting time (MWT) before non-destructive testing of the weld joints is allowed. Reason is the increased risk of time-delayed hydrogen assisted cold cracking as hydrogen diffusion is very slow due to the very thick plates. The strict consideration of those long MWT up to 48 h during the construction of OWTs leads to significant financial burden (like disproportionately high costs for installer ships as well as storage problems (onshore)). In this study, weld joints made of S355 ML were examined in comparison with the offshore steel grade S460 G2+M. The aim was to optimize, i.e., reduce, the MWT before NDT considering varied heat input, hydrogen concentration and using self-restraint weld tests. This would significantly reduce the manufacturing time and costs of OWT construction. To quantify the necessary delay time until hydrogen-assisted cold cracks appear, acoustic emission analysis was applied directly after welding for at least 48 h. KW - Hydrogen KW - Welding KW - Cracking KW - Offshore KW - Steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524959 DO - https://doi.org/10.1007/s40194-020-01060-5 SN - 0043-2288 VL - 65 SP - 947 EP - 959 PB - Springer Nature AN - OPUS4-52495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Mente, Tobias A1 - Michael, Thomas T1 - Local mechanical properties of dissimilar metal TIG welded joints of CoCrFeMnNi high entropy alloy and AISI 304 austenitic steel N2 - Multiple principal element alloys encompass the well-known high entropy alloys (HEA). The alloy system represents a new class of materials consisting of at least three alloying elements, each containing 5 to 35 at.%. Thus, this alloying concept differs fundamentally from conventional materials such as steel or nickel alloys. For this purpose, the alloying elements are specifically selected, the microstructures are adjusted in a single-phase and, in some cases, multi-phase manner. In particular, conflicting goals, such as the trade-off between strength and ductility in conventional steels, are overcome. However, in the last 20 years, the focus has been on material synthesis. With the increase in available material quantities, the focus is now on processing issues such as joining and welding processes. The weldability of HEAs has received very little attention so far. The experience with dissimilar metal welds is completely lacking but is essential for the application of these materials in combination with conventional materials. The present study presents comprehensive experimental results on the weldability of an equimolar CoCrFeMnNi-HEA in cold-rolled and heat-treated condition, which was joined by tungsten inert gas welding to an austenitic steel AISI 304. The mechanical properties of the dissimilar metal welds were characterized by cross-weld tensile samples, whereas the local deformation in the weld of the different welding zones was measured by digital image correlation. In accordance with the respective initial HEA condition (cold-rolled vs. heat-treated), the local strain behavior was divergent and influenced the global mechanical properties of both DMW types. Nonetheless, the experiments provided proof in principle of the weldability for dissimilar joints of the CoCrFeMnNi-HEA welded to conventional materials like austenitic stainless steels ensuring a corresponding capability for mechanical loading. This allows further considerations on the application of these innovative materials. KW - TIG welding KW - High-entropy alloys KW - Mechanical properties KW - Dissimilar metal weld PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595775 DO - https://doi.org/10.1007/s40194-024-01718-4 SN - 0043-2288 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-59577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Giese, Marcel A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Michael, Thomas A1 - Fritsch, Tobias T1 - Influence of Surface Preparation on Cracking Phenomena in TIG-Welded High and Medium Entropy Alloys N2 - Multi-element systems with defined entropy (HEA—high entropy alloy or MEA—medium entropy alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show significantly improved properties or combinations of properties, e.g., the overcoming of the trade-off between high strength and ductility. Thus, the synthesis, the resulting microstructures, and properties of HEA have been primarily investigated so far. In addition, processing is crucial to achieve a transfer of potential HEA/MEA materials to real applications, e.g., highly stressed components. Since fusion welding is the most important joining process for metals, it is of vital importance to investigate the weldability of these materials. However, this has rarely been the subject of research to date. For that reason, in this work, the weldability depending on the surface preparation of a CoCrFeMnNi HEA and a CoCrNi MEA for TIG welding is investigated. The fusion welding of longer plates is described here for the first time for the CoCrNi alloy. The welds of both materials showed distinct formation of cracks in the heat affected Zone (HAZ). Optical and scanning electron microscopy analysis clearly confirmed an intergranular fracture topography. However, based on the results, the crack mechanism cannot be conclusively identified as either a liquid metal embrittlement (LME) or hot cracking-like liquid film separation. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - TIG welding KW - Cracking KW - High entropy alloy KW - Medium entropy alloy KW - Surface preparation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541697 DO - https://doi.org/10.3390/jmmp6010005 SN - 2504-4494 VL - 6 IS - 5 SP - 1 EP - 13 PB - MDPI CY - Basel (CH) AN - OPUS4-54169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Kotula, Stefan A1 - Ebell, Gino A1 - Babutzka, M. T1 - Results of a Round Robin Test for the Determination of Polarization Resistances on Differently Weathered Zinc Samples Using Gel Electrolytes N2 - This article presents the results of a round robin test throughout Germany with 19 participating institutions. Corrosion productlayer resistances (RL ) were determined on two differently weathered pure zinc samples and a sample activated with NaOH bymeans of electrochemical measurement of the linear polarization resistance (LPR) using agar‐based gel electrolytes. The roundrobin test was organized by the Bundesanstalt für Materialforschung und ‐prüfung (BAM) in Berlin. The measurements werecarried out by the participants in the period from May to July 2021. The results are summarized in this article comprising anassessment of the reproducibility and repeatability of the measurements. The methodology is suitable for distinguishing zincsurfaces after exposure to different atmospheres based on the corrosion product layer resistances (RL). In addition, possibleproblems in the application of the method were identified, and solutions for improving reproducibility and repeatability arediscussed. The results and knowledge from the round robin test are incorporated into a new test standard (DIN 50023:2024‐07)for this measurement method KW - Corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630546 DO - https://doi.org/10.1002/maco.202414696 SN - 1521-4176 SP - 1 EP - 12 PB - Wiley AN - OPUS4-63054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Exposure Site 41 Berlin N2 - The United Nations Educational, Social and Cultural Organization (UNESCO) is establishing a project with the objective of investigating the role of air pollution in the acceleration of ongoing corrosion processes and the resulting corrosion intensity. Consequently, since the early 1980s, research has been conducted on 60 different exposure sites. The Bundesumweltamt has mandated the BAM to oversee a designated test sites, a responsibility that the BAM has accepted since 2024. The presentation will provide a visual representation of the newly constructed test site, in addition to the inaugural results of 2024. T2 - UNESCO Materials RISE Meeting CY - Prague, Czech Republic DA - 05.05.2025 KW - Korrosion KW - Corrosion PY - 2025 AN - OPUS4-63080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung chemischer Konzentrationen im Schmelzbad von Duplexstählen während des WIG-Schweißens N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 08.11.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Calibration free PY - 2023 AN - OPUS4-58777 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zekhnini, Khalid T1 - Corrosion at metallic offshore constructions – Bundesanstalt für Materialforschung und -prüfung (BAM) N2 - In the maritime context of offshore operation, corrosion, in combination with the materials used, poses a particular challenge to ensure safe operation over long indefinite periods and to minimise susceptibility to failure. Until today, only a few corrosion protection systems have proven themselves for the interaction of efficiency, installation, and maintenance in the offshore sector. In addition, available corrosion test methods sometimes have major deficits about conclusions of the durability. Therefore, there is more research and development needed. The flagship project H2Mare of the Federal Ministry of Education and Research aims to enable the production of green hydrogen and PtX products at high seas. Research is being driven forward by the partners in four individual projects, where BAM is involved in two. In PtX-Wind, major kinds of corrosion attacks at offshore constructions are characterized and investigated, and suitable corrosion protection measures determined. In TransferWind, attention focusses on transferring scientific results into standardization. This poster at the H2Mare Conference 2023 presents an overview of the investigation methods and contribution of the department “Corrosion and Corrosion Protection”. T2 - H2Mare Conference 2023 CY - Frankfurt/Main, Germany DA - 12.06.2023 KW - Atmospheric Corrosion KW - Sea Water KW - Corrosion Testing KW - Offshore KW - Laboratory Container KW - Corrosion protecting system PY - 2023 AN - OPUS4-57838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Residual stresses in near-component specimens of a high and a medium entropy alloy due to tig and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA-systems, which have the potential to substitute conventional alloys such steels and are therefore promising for a wide range of applications, e.g., overcome of the trade-off between high strength and ductility. Thus, primarily the production and resulting microstructures of HEA as well as properties have been investigated so far. Furthermore, processing is a main issue to transfer HEA systems from the laboratory to real components, e.g., for highly stressed components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding processing on these material properties to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Only a very few studies on the effect of welding on residual stresses in HEA and MEA weld joints are available so far. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: Tungsten Inert Gas (TIG) welding and soldi-state Friction Stir Welding (FSW). As a pathway for application of HEA in this investigation for the first time residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in and transverse to the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 300 MPa in the weld zone. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Online meeting DA - 19.05.2022 KW - High Entropy Alloy KW - Welding KW - Residual stresses KW - Microstructure PY - 2022 AN - OPUS4-56671 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Diese, Marcel A1 - Rhode, Michael A1 - Schröpfer, Dirk T1 - Characterization of cracking phenomena in TIG welds of high and medium entropy alloy N2 - Multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show significantly improved properties or combinations of properties, e.g., the overcome of the trade-off between high strength and ductility. Thus, the synthesis, the resulting microstructures, and properties of HEA have been primarily investigated so far. In addition, processing is crucial to achieve a transfer of potential HEA/MEA materials to real applications, e.g. highly stressed components. Since fusion welding is the most important joining process for metals, it is of vital importance to investigate the weldability of these materials. However, this has rarely been the subject of research up to date. For that reason, in this work the weldability depending on the surface preparation of a CoCrFeMnNi-HEA and a CoCrNi-MEA for TIG welding is investigated. The fusion welding of longer plates is described here for the first time for the CoCrNi alloy. The welds of both materials showed distinct formation of cracks in the heat affected zone (HAZ). Optical and scanning electron microscopy analysis clearly confirmed an intergranular fracture topography. But based on the results, the crack mechanism cannot be conclusively clarified as either a liquid metal embrittlement (LME) or hot cracking like liquid film separation occurred. T2 - 2nd International Conference on Advanced Joining Processes CY - Online meeting DA - 21.10.2021 KW - High Entropy Alloy KW - TIG welding KW - Cracking PY - 2021 AN - OPUS4-53607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallau, Wilma A1 - Recknagel, Christoph A1 - Smales, Glen Jacob T1 - Structural silicone sealants after exposure to laboratory test for durability assessment N2 - During the service life of structural sealant glazing (SSG) facades, the loadbearing capacity of the silicone bonds needs to be guaranteed. Laboratory Tests can assess the durability of SSG-systems based on mechanical characteristics of the bond after simultaneous exposure to both climatic and mechanical loads. This article studies how the material characteristics of two common structural sealants are affected by laboratory and field exposure. Dynamic mechanical Analysis (DMA) confirms a reduction in the dynamic modulus of exposed Silicone samples. Results from thermogravimetric analysis, Fourier-transform infrared spectroscopy, differential scanning calorimetry, and small-angle X-ray scattering/wide-angle X-ray scattering show differences between the two sealants and indicate no/minor changes in the composition and morphology of the laboratory and field exposed sealants. Mechanical characterization methods, such as DMA, and tensile and shear testing of the structural bond, are shown to be sensitive toward the combined climatic and mechanical loadings, and are hence suitable for studying degradation mechanisms of structural sealants. KW - Aging KW - Analytical methods KW - Fatigue KW - Silicone elastomer KW - Structural sealant glazing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527217 DO - https://doi.org/10.1002/app.50881 VL - 138 IS - 35 SP - 50881 PB - Wiley AN - OPUS4-52721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Rhode, Michael T1 - Hydrogen embrittlement and mechanical properties of 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 can show an increased susceptibility to delayed hydrogen assisted cracking. The focus of this study was the microstructure and heat treatment effect on the mechanical properties of P92 base material and P91 multi-layer weld metal in both as-welded and post weld heat treated (PWHT) condition. Tensile tests with hydrogen free reference samples and electrochemically hydrogen charged samples were carried out, the mechanical properties were assessed and supported by dedicated fractographic analysis. In addition, hydrogen and microstructure dependent fracture criteria were calculated. All investigated microstructures showed a hydrogen influenced degradation of the mechanical properties compared to the hydrogen free reference samples. In that connection, the as welded martensitic P91 weld metal had the highest degree of degradation in presence of hydrogen. The P91 PWHT weld metal and the P92 base material had comparable properties. From that point of view, a significantly increased risk for hydrogen assisted cold cracking during welding fabrication of P91 weld joints must be considered before any heat treatment is conducted. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Tokyo, Japan DA - 21.07.2022 KW - Creep-resistant steel KW - Mechanical properties KW - Hydrogen assisted cracking KW - Weld joint KW - Degradation PY - 2022 AN - OPUS4-55462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Weldability of dissimilar metal welds of innovative high and medium entropy alloys to austenitic stainless steels joint by tungsten inert gas and friction stir welding N2 - The new multi-element alloying concept of systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is increasing in materials research interest. Improved properties or combinations of properties are shown by several systems. Thus, the resulting microstructures and production of HEA/MEA as well as properties have been primarily investigated so far. Furthermore, processing is a key issue to transfer HEA/MEA systems to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Since most HEA are made of expensive alloying elements such as Co or Ni, they will not be used entirely as structural materials. Thus, it can be advantageous to weld conventional alloys such as austenitic stainless steels with the HEA and MEA to produce components that are both application-oriented and economically viable. Therefore, in this paper, first results of dissimilar metal welding, by tungsten inert gas- (TIG) and friction stir welding (FSW), of a CoCrFeMnNi HEA as well as a CoCrNi MEA with a conventional AISI 304 austenitic stainless steel are presented. The focus is on the microstructure formation due to the two welding processes. The results of TIG welding show a dendritic microstructure, whereas in FSW both materials are stirred but still coexist. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Welding microstructure PY - 2022 AN - OPUS4-55442 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blasón Gonzalez, Sergio A1 - Fernández-Canteli, A. A1 - Poveda, E. A1 - Ruiz, G. A1 - Yu, R. C. A1 - Castillo, E. T1 - Damage evolution and probabilistic strain-lifetime assessment of plain and fiber-reinforced concrete under compressive fatigue loading: Dual and integral phenomenological model N2 - A phenomenological approach is proposed to describe and predict the random behaviour of the total strain in plain and fiber concrete under compressive fatigue loading. Twofold viewpoints are considered in the assessment of the fatigue damage process. The first one, acknowledged as the stochastic cumulative damage evolution in terms of the number of applied cycles is represented by a sample function, physically identified with the total specimen strain caused by matrix microcracking. The second one is ascribed to the intrinsic scatter of the total lifetime referred to as the prefixed ultimate fatigue strain limit state (not necessarily failure). The sample function, once normalized to the total fatigue lifetime, is identified as a cumulative distribution function (cdf) of the generalized extreme value (GEV) family, particularly as Weibull distribution. Besides the reliable probabilistic lifetime prediction for the material under compressive fatigue, the approach allows fatigue tests to be prematurely interrupted while the remaining evolution of the ε-N curve up to failure is fully restored from the fragment recorded. In this way, a remarkable time and cost reduction of the experimental program is achieved without detriment of data reliability. KW - Prematurely interrupted tests KW - Fatigue damage KW - Cyclic creep curve KW - Lifetime normalization KW - Probabilistic lifetime prediction PY - 2022 DO - https://doi.org/10.1016/j.ijfatigue.2022.106739 SN - 0142-1123 VL - 158 SP - 1 EP - 20 PB - Elsevier Ltd. AN - OPUS4-55239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino A1 - Burkert, Andreas T1 - Standortabhängige Dauerhaftigkeitsbetrachtungen von Zink unter atmosphärischer Korrosion N2 - In maritimer Exposition können Zinkbauteile Nutzungsdauern von 50 Jahren erreichen. Dabei werden Expositionen mit Spritzwasserbelastung durch Meerwasser nicht betrachtet. Normative Betrachtungen und Korrosionsprognosen basierend auf Einjahreswerten liefern hier grundlegend falsche Ergebnisse, da sie eine signifikant höhere Belastung der Atmosphäre mit SO2 voraussetzen. T2 - AK-Sitzung Atmosphärische Korrosion CY - Berlin, Germany DA - 24.10.2023 KW - Korrosion KW - Deckschichtbildung KW - Zink PY - 2023 AN - OPUS4-59342 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Innovative Multielement-Legierungen: Aktuelle Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 14.12.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 AN - OPUS4-56701 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? First Details of a Corrosion Test using Sulphate-Reducing Bacteria N2 - Additively manufactured metals become relevant for industrial application. Although many studies on wet corrosion of these metals have been conducted, to the authors knowledge no study seems to contain microbiological corrosion (MIC). In the presented study an experiment was conducted on PBF-LB/AlSi10Mg to test this material's susceptibility for MIC. The tested specimen were analysed using Computed Tomography before and after the MIC experiment to enable a detailed characterisation the damage on the specimens' global and local level. A global reduction of material was observed. In addition, localised damage along process inherent features of the materials microstructure was observed. T2 - Beiratssitzung TF Umwelt CY - Berlin, Germany DA - 17.03.2025 KW - Computed Tomography KW - Additive Manufacturing KW - Biocorrosion KW - Sulphate-reducing Bacteria KW - Microbially influenced corrosion PY - 2025 AN - OPUS4-62772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Rührreibschweißen von Hoch- und Mediumentropie-Legierungen N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Legierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Viele HEA weisen aufgrund hervorragender struktureller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enormes Anwendungspotential auf. Die Anwendung für reale Bauteile stellt jedoch die zentrale Frage der Eignung für die fügetechnische Verarbeitung. Dieser Aspekt findet in der weltweiten Materialforschung bisher kaum Beachtung. Anforderungen an die zuverlässige und sichere fügetechnische Verarbeitung dieser Werkstoffe sind von wesentlicher Bedeutung hinsichtlich wirtschaftlicher Bauteilfertigung für spätere potenzielle Anwendungsbereiche, bspw. in der Energietechnik. Das Rührreibschweißen (engl. Friction Stir Welding–FSW) stellt hierbei einen vielversprechenden Fügeprozess dar, dessen Hauptvorteil in der Schweißprozesstemperatur unterhalb der Schmelztemperatur der zu fügenden Werkstoffe liegt. Dies bedingt die Vermeidung der Ausbildung von harten, versprödenden intermetallischen Phasen, wie sie z. B. beim konventionellen Schmelzschweißen von Eisen-Aluminium-Verbindungen auftreten. Die vorliegende Arbeit stellt grundlegende Untersuchungen zur Schweißbarkeit einer CoCrFeMnNi-Legierung (HEA) und einer CoCrNi-Legierung (MEA) mit dem FSW-Prozess vor. Die Versuchsschweißungen werden mittels mikroskopischer Analysen hinsichtlich des Schweißnahtaufbaus sowie Schweißnahtfehlern charakte-risiert. FSW zeigt sich als grundlegend geeignet zur Verbindungsschweißung der HEA bzw. MEA. Anhand dieser Ergebnisse kann eine weitere Bewertung der Schweißbarkeit erfolgen. T2 - 4 Niedersächsisches Symposium Materialtechnik Clausthal CY - Online meeting DA - 25.02.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Mediumentropie Legierung PY - 2021 AN - OPUS4-52257 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - García-González, M. A1 - Blasón Gonzalez, Sergio A1 - García-García, I. A1 - Lamela-Rey, M. J. A1 - Fernández-Canteli, A. A1 - Álvarez-Arenal, Á. T1 - Optimized planning and evaluation of dental implant fatigue testing: A specific software application N2 - Mechanical complications in implant-supported fixed dental prostheses are often related to implant and prosthetic design. Although the current ISO 14801 provides a framework for the evaluation of dental implant mechanical reliability, strict adherence to it may be difficult to achieve due to the large number of test specimens which it requires as well as the fact that it does not offer any probabilistic reference for determining the endurance limit. In order to address these issues, a new software program called ProFatigue is presented as a potentially powerful tool to optimize fatigue testing of implant-supported prostheses. The present work provides a brief description of some concepts such as load, fatigue and stress-number of cycles to failure curves (S-N curves), before subsequently describing the current regulatory situation. After analyzing the two most recent versions of the ISO recommendation (from 2008 and 2016), some limitations inherent to the experimental methods which they propose are highlighted. Finally, the main advantages and instructions for the correct implementation of the ProFatigue free software are given. This software will contribute to improving the performance of fatigue testing in a more accurate and optimized way, helping researchers to gain a better understanding of the behavior of dental implants in this type of mechanical test. KW - Dental materials KW - Prostheses KW - Implants KW - Reference standards KW - Software KW - Cyclic loading KW - Fatigue KW - Lifetime KW - S-N curve KW - Staircase method PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516268 DO - https://doi.org/10.3390/biology9110372 SN - 2079-7737 VL - 9 IS - 11 SP - 372-1 EP - 372-12 PB - MDPI CY - Basel AN - OPUS4-51626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernádez-Canteli, A. A1 - Castillo, E. A1 - Blasón Gonzalez, Sergio T1 - A methodology for phenomenological analysis of cumulative damage processes. Application to fatigue and fracture phenomena N2 - Sample functions, i.e., stochastic process realizations, are used to define cumulative damage phenomena which end into an observable terminal state or failure. The complexity inherent to such phenomena justifies the use of phenomenological models associated with the evolution of a physical magnitude feasible to be monitored during the test. Sample functions representing the damage evolution may be identified, once normalized to the interval [0,1], with cumulative distribution functions (cdfs), generally, of the generalized extreme value (GEV) family. Though usually only a fraction of the whole damage evolution, according to the specific problem handled, is available from the test record, the phenomenological models proposed allow the whole damage process to be recovered. In this way, down- and upwards extrapolations of the whole damage process beyond the scope of the experimental program are provided as a fundamental tool for failure prediction in the practical design. The proposed methodology is detailed and its utility and generality confirmed by its successive application to representative well-known problems in fatigue and fracture characterization. The excellent fittings, the physical interpretation of the model parameters and the good expectations to achieve a complete probabilistic analysis of these phenomena justify the interest of the proposed phenomenological approach with possible applications to other cumulative damage processes. KW - Bayesian technique KW - Sample random results KW - Stochastic sample functions KW - Probabilistic assessment PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552371 DO - https://doi.org/10.1016/j.ijfatigue.2021.106311 SN - 0142-1123 VL - 150 SP - 106311 PB - Elsevier Ltd. AN - OPUS4-55237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Einfluss von Wärmeführung und Bauteildesign auf die Eigenschaften und fertigungsbedingten Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 SN - 978-3-96144-189-1 VL - 382 SP - 737 EP - 745 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Combined effect of heating rate and restraint condition on stress relief cracking susceptibility during PWHT of thick walled Cr Mo V steel submerged arc welded joints N2 - Contemporary steels creep-resistant steels like the 13CrMoV9-10 are used as thick plates e.g., for applications in hydrocrackers. The large plate thickness requires high efficiency welding processes like submerged arc welding (SAW) and a mandatory post weld heat treatment (PWHT). The PWHT-parameters stem from a combination of empirical knowledge and traditional experiments on free shrinking (FS) welds. In that connection, the formation of so-called stress-relief cracking (SRC) must be anticipated. The SRC susceptibility of a welded component is a complex combination and interaction of com-ponent specific, thermal, and metallurgical factors. Many of which have to date not been conclusively researched. For example, it is well known that SRCs develop during PWHT due to formation and growth of carbides on prior austenite grain boundaries, resulting in a significant hardness increase (secondary hardening) and toughness decrease. This leads to a high SRC susceptibility of the coarse grain heat-affected zone (CGHAZ) of the last weld bead during PWHT. This is intensified in case of high residual stresses from the component-specific, structurally induced stiffness. In combination with multi-layer welding this leads to a multiaxial stress distribution. Nonetheless, the combined effect of PWHT and high-residual stresses on the SRC formation is merely unknown. For that reason, this study presents the effect of different heating rates in conjunction with a certain component stiffness. For that reason, SAW joints of 13CrMoV9-10 steel were investigated under FS and defined external restraint condition. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Stress relief cracking KW - Submerged arc welding KW - Post weld heat treatment KW - Cr-Mo-V steel PY - 2024 AN - OPUS4-60675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Projektkurzvorstellung: Bewertung konstruktiv bedingter Erstarrungsrisse beim Schweißen hochfester Feinkornbaustähle N2 - Die Integrität von Leichtbaustrukturen aus hochfesten Stählen ist zunehmend durch die Bildung von Heißrissen gefährdet. Aktuell treten Erstarrungsrisse an Konstruktionsmerkmalen auf, obwohl heißrisssichere niedriglegierte Grund- und Zusatzwerkstoffe als auch Schweißprozessbedingungen eingesetzt wurden. Werkstoff- und prozessseitig wurden diese Rissursachen bereits eingehend erforscht. Untersuchungen zum Aspekt der konstruktiv bedingten Heißrissvermeidung, aus denen sich Empfehlungen für ein beanspruchungsgerechtes Gestalten für KMU ableiten lassen, liegen bislang lückenhaft vor bzw. sind veraltet und für hochfeste Leichtbauten kaum zielführend. Konstruktive Gegenmaßnahmen zur Vermeidung von Erstarrungsrissen liegen oft nicht vor. Das Design und die konstruktiven Randbedingungen beeinflussen die Erstarrungsrisse entscheidend. Um eine schnelle Umsetzbarkeit der Resultate für KMU zu ermöglichen, soll eine einfache und kostengünstige Methodik zur Heißrissbewertung entwickelt werden. Gerade KMU haben einen hohen Nachholbedarf an heißrisssicheren und wirtschaftlichen Leichtbaulösungen. Konstrukteure und Anwender aus KMU würden durch fundierte Kenntnisse über mögliche erstarrungsrisskritische Beanspruchungszustände kostenintensive Qualitätsmängel vermeiden. Das Ziel ist es, Kenngrößen zu identifizieren, die während des Schweißens unter realitätsnahen Bedingungen erfasst werden können. Diese Parameter werden als Transfergrößen genutzt, um eine Heißrissbewertung eines geschweißten Bauteils zu ermöglichen. Anliegen des Vorhabens wird die Prüfung und Bewertung von typischen Beanspruchungszuständen beim Schweißen von Leichtbaustrukturen hinsichtlich ihrer Erstarrungsrissneigung sein. Durch Ableitung klassifizierter Gestaltungshinweise wird ein signifikanter Beitrag zur Steigerung der Wettbewerbsfähigkeit insbesondere für KMU geliefert. Die Ergebnisse werden in Normen zur sicheren schweißtechnischen Fertigung von Leichtbaustrukturen aus hochfesten Stählen direkt einfließen. T2 - Sitzung des NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 10.03.2022 KW - Schweißen KW - Erstarrungsrisse KW - hochfester Stahl PY - 2022 AN - OPUS4-54579 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss der Prozessführung auf den Eigenspannungszustand beim WAAM-Schweißen hochfester Stahlbauteile N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. Im Rahmen der Normungssitzung werden praktikable Verarbeitungsempfehlungen basierend auf den Erkenntnissen des Vh. mit Vertretern aus Industrie und Forschung diskutiert. T2 - NA 092-00-05 GA: Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 10.03.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56722 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining technologies for hydrogen components: current need and future perspectives N2 - The study provides an overview of the aspects of joining and its importance in manufacturing of components for the more and more important field of hydrogen as key factor for the energy transition to a decarburized future. To this end, the fundamentals of the technology fields of hydrogen production, storage, transport, and application are presented and the state of the art of manufacturing of components for hydrogen technologies by joining is summarized. Based on representative examples from practice, research and development, the importance of joining technology in hydrogen technologies is clearly highlighted and perspectives for the future are derived. From a macroeconomic perspective, the focal points, or trends of joining technologies here include: the erection of new infrastructure for hydrogen storage and transport, and the safe conversion of existing natural gas infrastructure and its challenges for welded materials. In addition, we show the problems that are anticipated with in-service repair welding of hydrogen pipelines. In hydrogen applications, the efficient mass production of fuel cells and electrolysers is becoming increasingly important. For that reason, the importance of additive manufacturing is highlighted. Finally, the challenges for technical regulations and standardization by using hydrogen are shown. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen KW - Infractstructure KW - Joining KW - Welding KW - Research PY - 2023 AN - OPUS4-58674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas ED - da Silva, L. F. M. ED - Martins, P. A. F. ED - Reisgen, U. T1 - Nickel-Iron-Alloy Modification to Enhance Additively Welded Microstructure for Subsequent Milling N2 - The aerospace industry uses nickel–iron alloys, e.g., FeNi36, to create moulding tools for composite materials, since these alloys have a low coefficient of thermal expansion. Nickel–iron alloys are hard-to-cut materials. The moulding tools are large in size and involve complex structures, making them cost-intensive and difficult to manufacture. Thus, the focus is set on additive manufacturing, which can additionally enable the repair of components in order to eliminate local defects. However, the process usually results in a heterogeneous microstructure and anisotropic mechanical properties. As there is a high demand for a precise and exact fit of the precision moulds and the surface quality, the welded components must be subsequently machined. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. Consequently, a modification of the microstructure morphology is achieved through specific alloy modifications in order to stabilise and improve the subsequent machining process. Therefore, titanium and zirconium are chosen as modification elements with a maximum 1% weight percent and are added to nickel–iron alloy powder. The elements are alloyed, and build-up welded by plasma-transferred-arcwelding. The resulting microstructure morphology of the welded wall structure and the machining properties are then determined. It can be shown that titanium has a significant effect on the structural morphology of the welded layers, as well as on the machining. KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SN - 978-3-030-95463-5 DO - https://doi.org/10.1007/978-3-030-95463-5_6 SP - 85 EP - 99 PB - Springer CY - Cham AN - OPUS4-55484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. T1 - 3. Sitzung des projektbegleitenden Ausschusses, 23.09.2021: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Im Laufe der Sitzung des projektbegleitenden Ausschusses (PbA) wurde der aktuelle Bearbeitungsstand sowie der Zeitplan vorgestellt. Darüber hinaus wurde mit dem PbA über die bereits erzielten Ergebnisse diskutiert. Abschließend wurde ein kurzer Ausblick über die zeitnah beginnenden Arbeiten beider Forschungseinrichtungen sowie ein Überblick über die vorhabenbezogenen Aufwendungen der Wirtschaft und des Ergebnistransfers in die Wirtschaft gegeben. T2 - 3. Sitzung des Projektbegleitenden Ausschusses CY - Online meeting DA - 23.09.2021 KW - Projektbegleitender Ausschuss KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Schweißzusatzmodifikation PY - 2021 AN - OPUS4-53637 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hensel, J. T1 - Influence of build-up height and heat input on distortion and residual stresses in additive repair and modification of multi-material composites using DED-Arc N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. The integration of additive manufacturing steps into existing production routes opens up significant economic and technical potential. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. Residual stresses heighten the risk of cold cracking, excessive distortion and a reduction in yield stress. This is particularly evident in sensitive transition areas, resulting from a complex interaction among the material used, process conditions, and component design. This risk can be minimized by an optimized layer structure in combination with suitable process parameters. The focus of the present study was to determine the influence of deposition strategy on t T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 02.04.2024 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2024 AN - OPUS4-61929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Increasing the Significance of Varestraint Tests through Improved Crack Evaluation N2 - It was found that there is a systematic dependence of the crack growth on the welding parameters as well as on the load. Decreasing welding speeds with simultaneously higher heat input promote crack formation with increasing strain rate. Based on the results, a new crack criterion was finally selected which allows an extended assessment of the material behavior during the MVT-test. The threshold introduced can quantify the dependencies of the crack formation on the welding and testing parameters, which could not be comprehensively described with the conventional evaluation. In principle, the evaluation routine can also be transferred to other Varestraint or externally loaded hot cracking tests. T2 - IIW Intermediate Meeting Comission II-c CY - Garching, Germany DA - 06.03.2023 KW - Solidification cracking KW - Varestraint-Test PY - 2023 AN - OPUS4-57131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Projektvorstellung FOSTA P1311: Beanspruchungsgerechte Reparatur von Schweiß-verbindungen bei der Fertigung von Bauteilen aushochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb sind für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl geplant, mit dem Ziel Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abzuleiten. Hierfür sind gerade Analysen an hochfesten Stahlgüten S500 für den Offshore-Bereich und S960QL für den Mobilkranbau interessant, die zur Errichtung und Fertigung hocheffizienter Konstruktionen wie Windenergieanlagen notwendig sind. Die Erkenntnisse bieten eine Grundlage für entsprechende Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren T2 - NA 092-00-05 GA (DVS AG Q 4/Q 4.1) CY - Hamm, Germany DA - 04.03.2020 KW - Reparatur KW - Eigenspannungen KW - Schweißen KW - Wärmeführung KW - Hochfester Feinkornbaustahl KW - Gefügedegradation PY - 2020 AN - OPUS4-51584 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scharf-Wildenhain, R. A1 - Hälsig, A. A1 - Hensel, J. A1 - Wandtke, Karsten A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Heat control and design‑related effects on the properties and welding stresses in WAAM components of high‑strength structural steels N2 - Commercial high-strength fller metals for wire arc additive manufacturing (WAAM) are already available. However, widespread industrial use is currently limited due to a lack of quantitative knowledge and guidelines regarding welding stresses and component safety during manufacture and operation for WAAM structures. In a joint research project, the process- and material-related as well as design infuences associated with residual stress formation and the risk of cold cracking are being investigated. For this purpose, reference specimens are welded fully automated with defned dimensions and systematic variation of heat control using a special, high-strength WAAM fller metal (yield strength>790 MPa). Heat control is varied by means of heat input (200–650 kJ/m) and interlayer temperature (100–300 °C). The ∆t8/5 cooling times correspond with the recommendations of fller metal producers (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. Welding parameters and AM geometry are correlated with the resulting microstructure, hardness, and residual stress state. High heat input leads to a lower tensile stress in the component and may cause unfavorable microstructure and mechanical properties. However, a sufciently low interlayer temperature is likely to be suitable for obtaining adequate properties at a reduced tensile stress level when welding with high heat input. The component design afects heat dissipation conditions and the intensity of restraint during welding and has a signifcant infuence on the residual stress. These complex interactions are analyzed within this investigation. The aim is to provide easily applicable processing recommendations and standard specifcations for an economical, appropriate, and crack-safe WAAM of high-strength steels. KW - GMA welding KW - Additive manufacturing KW - Residual stresses KW - High-strength steel KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567397 DO - https://doi.org/10.1007/s40194-022-01450-x SN - 1878-6669 VL - 2022 SP - 1 EP - 11 PB - Springer CY - Berlin AN - OPUS4-56739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Nietzke, Jonathan A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Investigation of stress relief crack susceptibility of CrMoV steels coarse grain HAZ via simulation of uniaxial stress conditions during PWHT N2 - Creep-resistant steels such as the 13CrMoV9-10, used in the construction of thick-walled pressure vessels, are most commonly submerged arc welded (SAW). These steels can develop stress relief cracks (SRC) if the mandatory post weld heat treatment (PWHT) is performed improperly. Current PWHT parameters, such as heating rate and holding time at a specific holding temperature, are based on both empirical experience and conventional free shrinking welding experiments to characterize the SRC-susceptibility of the weld. These cannot adequately depict the higher residual stresses caused by the structurally induced stiffness of the surrounding construction. This study discusses the development of a repeatable, precise, and time-efficient methodology to study the effects of different stress levels and heating rates on the SRC susceptibility of the coarse grain heat-affected zone (CGHAZ). For that purpose, samples were thermically treated to simulate a coarse grain heat-affected zone (CGHAZ) and subsequently exposed to representative levels of stress during the heating phase of a PWHT. The recorded stress and heating rate–dependent strains were mathematically analyzed via curve tracing/calculus to identify interdependent effects. This procedure facilitates the measurement of material characteristics such as carbide growth on grain boundaries at the µm-scale via an integrated value over the entire sample volume. The first and second derivatives show a slight, precipitate-dependent, increase in hardness of the sample, depending on the heating rate and applied stress. This new methodology generates an improved assessment of the SRC susceptibility of SAW microstructures of creep-resistant CrMoV steels. KW - Submerged arc welding KW - Creep-resistant steel KW - Stress relief cracking KW - Component-like test KW - Post weld heat treatment PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576007 DO - https://doi.org/10.1007/s40194-023-01539-x SN - 0043-2288 SP - 1 EP - 9 PB - Springer Nature CY - Basel (CH) AN - OPUS4-57600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Gustus, R. A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Alloy modification for additive manufactured Ni alloy components—part I: effect on microstructure and hardness of Invar alloy N2 - Alloy 36 (1.3912), also known as “Invar,” is an alloy with 36% nickel. The alloy has a remarkably low thermal expansion coefficient in certain temperature ranges. This peculiarity is called the invar effect, which was discovered in 1896 by the Swiss physicist Charles Édouard Guillaume. Therefore, it is used in applications in which dimensional stability is critical, such as molding tools for composite materials in aerospace, automotive applications, or liquified natural gas (LNG) cargo tanks. Moreover, increasingly complex structures and the optimization of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In addition, the manufactured components require subsequent machining surface finishing, like finish milling, to achieve their final contour. Nickel iron alloys are difficult to machine. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr, and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Furthermore, one modification is applied to metal arc welding process and investigated. Part II focuses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Plasma-transferred arc welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571777 DO - https://doi.org/10.1007/s40194-023-01510-w SN - 0043-2288 SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-57177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Optimisation of surface residual stresses using ultrasonic‑assisted milling for wire‑arc additive manufactured Ni alloy components N2 - Nickel alloys are cost intensive materials and generally classified as difficult-to-cut material. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. In this investigation, machining experiments were carried out on wire arc additive manufactured components made of alloy 36, varying the cutting speed and the feed rate. In addition, the conventional milling process (CM) was compared with a modern, hybrid machining process, the ultrasonic-assisted milling (US). The cutting forces and the surface-near residual stresses were analysed using X-ray diffraction. A significant improvement of the machinability as well as the surface integrity by using the ultrasonic assistance was observed, especially at low cutting speeds. The CM induced mainly tensile residual stresses, the US mainly compressive residual stresses. KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575246 DO - https://doi.org/10.1007/s00170-023-11326-z SN - 1433-3015 VL - 126 IS - 9 SP - 4191 EP - 4198 PB - Springer Nature AN - OPUS4-57524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Schröpfer, Dirk A1 - Hamacher, M. A1 - Michels, H. A1 - Hamm, C. A1 - Appelt, M. A1 - Börner, Andreas A1 - Kannengießer, Thomas T1 - Tool development for hybrid finishing milling of iron aluminides N2 - The importance of high-temperature materials made of iron aluminides (FeAl) has been increasing in light weight applications, e.g., airplane turbines, due to the high material’s specific strength. However, the highly economic production by means of permanent mold casting involves special microstructures for Fe26Al4Mo0.5Ti1B alloy components leading to difficult machinability for subsequent finishing milling and low surface qualities. Major effects of tool and machining parameter variation incorporating ultrasonic assistance on the milling process and surface integrity are shown. Loads for tool and component surface are significantly adjustable to enable an economic process chain regarding the surface integrity of safety-relevant components. KW - Ultrasonic-assisted milling KW - Iron aluminide KW - Surface integrity KW - Tool wear PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566294 DO - https://doi.org/10.1016/j.procir.2022.03.123 SN - 2212-8271 VL - 108 SP - 793 EP - 798 PB - Elsevier B.V. AN - OPUS4-56629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schröpfer, Dirk A1 - Becker, Amadeus A1 - Kannengießer, Thomas T1 - Kurzdarstellung der Projektergebnisse: Beanspruchungsgerechte Reparatur von Schweißverbindungen bei der Fertigung von Bauteilen aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. In einem Forschungsprojekt (FOSTA P1311) wurden Untersuchungen durchgeführt und Kenntnisse erarbeitet, um mittelfristig vor allem KMU beanspruchungsgerechte Reparaturkonzepte zur Verfügung zu stellen. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. KW - MAG-Schweißen KW - Hochfester Stahl KW - Eigenspannungen KW - Thermisches Ausfugen KW - Reparaturschweißen KW - Gefügedegradation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555822 SP - 1 EP - 2 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-55582 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Kromm, Arne A1 - Mente, Tobias A1 - Brackrock, Daniel A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Component test for the assessment of delayed hydrogen-assisted cracking in thick-walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods, or jackets. These components are typically constructed using submerged arc welding (SAW) with high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen-assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicates the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam/layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled with over 20 passes and a seam length of 1000 mm. Additional welded stiffeners simulated the effect of a high restraint, to achieve critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of up to 48 h after the completion welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modeling allowed the qualitative estimation of the hydrogen diffusion in the weld. No noticeable HAC occurrence was identified and confirms the high cracking resistance of the investigated material. Finally, the applicability of the MWT concept should be critically discussed. KW - Hydrogen KW - Cold cracking KW - Minimum Waiting Time KW - Offshore steel grade KW - Component test PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591981 DO - https://doi.org/10.1007/s40194-023-01658-5 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-59198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Witte, Julien A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Stresses in repair welding of high-strength steels—part 1: restraint and cold cracking risk N2 - AbstractThe sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures, like mobile or ship cranes. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process. However, manufacturers hardly have any information about these issues and there is a lack of recommendations and guidelines to take these safety-relevant aspects into account in adequate repair concepts. The aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines to avoid cold cracking, damage and expensive reworking especially for high-strength steels. Part 1 of this study involves systematic investigations of influences of shrinkage restraint during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures. The quantification of the shrinkage restraint of repair weld joints was achieved by means of experimental and numerical restraint intensity analysis. In welding experiments with self-restrained slot specimens, restraint intensity and introduction of hydrogen via the welding arc using anti spatter spray were varied systematically to analyse the effect on welding result, residual stresses and cold cracking. It could be shown that increasing restraint intensities result in significantly higher transverse residual stress levels. In the case of hydrogen introduction S500MLO showed no cold cracking independent of the restraint conditions. However, S960QL was found to be considerably cold cracking sensitive if hydrogen is introduced. With increasing restraint intensity length and number of cold cracks increases significantly. Part 2 [1] of this study is focussed on microstructure and residual stresses due to gouging and stress optimization via adequate heat control parameters in repair welding. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595212 DO - https://doi.org/10.1007/s40194-024-01691-y SN - 0043-2288 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-59521 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Witte, Julien A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Stresses in repair welding of high-strength steels—part 2: heat control and stress optimization N2 - In welding of high-strength steels, e.g. for foundations and erection structures of wind energy plants, unacceptable defects can occasionally be found in the weld area, which should be removed by thermal gouging and subsequent re-welding. High shrinkage restraint of repair welds may lead to crack formation and component failure, predominantly in interaction with degraded microstructures and mechanical properties due to repair cycles. This study aims for elaboration of recommendations for repair concepts appropriate to the stresses and materials involved to avoid cold cracking, damage and expensive reworking. In part 1 [1] of this study, systematic investigations of influences of shrinkage restraint on residual stresses and cold cracking risk during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures were focussed. In this part 2, the microstructure, particularly hardness, and residual stresses due to gouging and influences of heat control parameters in repair welding are analysed. A clear reduction in residual stress after gouging can be observed, especially for the specimens with restrained transverse shrinkage. Gouging to a depth of approx. 2/3 of the seam height does not lead to a complete relaxation of the observed reaction forces. Particularly for the higher strength steel S960QL, there are pronounced areas influenced by the gouging process in which a degradation of the microstructure and properties should be assumed. Overall, the repair welds show a significant increase in the width of the weld and HAZ compared to the original weld, especially in the case of S960QL/G89. The repair welds show higher welding-induced stresses than the original welds, especially in the areas of the HAZ and the base metal close to the weld seam. This behaviour can be attributed overall to increased restraint conditions due to the remaining root weld or shorter gouge grooves. In good agreement with earlier investigations, the residual stresses transverse to the weld can be significantly reduced by upwardly limited working or interpass temperatures, and the reaction stresses resulting from high restraint conditions can be effectively counteracted. The influence of the heat input on the stress formation is low compared to the interpass temperature for both test materials. KW - Repair-welding KW - Wind Energy KW - High-strength steels KW - Cold cracking KW - Residual stresses KW - Offshore steels PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600259 DO - https://doi.org/10.1007/s40194-024-01731-7 SN - 0043-2288 SP - 1 EP - 15 PB - Springer Nature AN - OPUS4-60025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Willeke, Maraike A1 - Giese, Marcel A1 - Lorenz, Swenja A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Effect of alloy modification on the wear protection coatings made of Ni- and Co-based materials and surface machinability via ultrasonic milling process N2 - AbstractWear-resistant coatings are required for highly efficient and economical steel components in equipment, process, and power plant engineering to withstand high corrosive, tribological, thermal, and mechanical stresses. Co-alloys are used as wear-resistant coatings for steel components, tailored to the specific application. The substitutability of Co alloys with Ni-based wear protection systems, in addition to price and supply uncertainties, is facilitated by the combination of innovative welding and machining processes such as ultrasonic-assisted milling. The aim of the study is to improve the machinability of two different hard-facing alloys while maintaining the same wear protection potential. Therefore, the wear-resistant alloys NiMoCrSi (Colmonoy C56) and CoMnCrSi (Tribaloy T400) were modified by the alloying additions Nb, Hf, and Ti and then applied to a carbon-manganese steel S355 using the plasma transfer arc (PTA) welding process. The influence of the alloying additions on the microstructure as KW - Wear resistance KW - Co-based alloy KW - Ni-based alloy KW - PTA welding process KW - Ultrasonic assisted milling process PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623931 DO - https://doi.org/10.1007/s00170-024-14955-0 SN - 0268-3768 SP - 1 EP - 17 PB - Springer Science and Business Media LLC AN - OPUS4-62393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Giese, Marcel A1 - Gräbner, Maraike A1 - Schröpfer, Dirk A1 - Treutler, Kai A1 - Lorenz, Svenja A1 - Kannengießer, Thomas A1 - Wesling, Volker T1 - Alloy modification and ultrasonic-assisted milling of wear-resistant alloys with defined surfaces N2 - The reduction of CO2 emissions is closely linked to the development of highly efficient and economical steel components in plant and process engineering. To withstand the high combined corrosive, tribological, thermal, and mechanical stresses, wear-resistant coatings tailored to the application and steel grade are used. In addition to the increasing demand to substitute conventional cobalt alloys with nickel alloys, there is also a growing need for defined or functional surfaces of high integrity. Due to high tool wear, milling operations required to produce the complex geometries of the components are often not economically feasible for SMEs. By means of alloy modification of the filler metals for nickel-based plasma build-up welded wear-resistant coatings and by the use of innovative ultrasonic-assisted milling processes more favourable machinability shall be achieved without reducing the wear protection potential. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on the machinability is investigated. This is done based on a wear protection alloy NiCrMoSiFeB (trade name: Colmonoy 56 PTA) typically used for screw machines, which substitutes conventional CoCr alloys (Stellite). Metallurgical investigations and in-situ measurements of occurring process forces and temperatures at the tool cutting edge during milling as well as subsequent investigations of tool wear and surface integrity allow a detailed analysis and correlation between microstructural properties and machinability. For the cast samples, a clear change in the microstructure and hardness can be seen through the addition of Al, Ti, or Nb. These differences lead to an improvement in the machining process for Nb. Al and Ti cause long-needled or star-shaped precipitations and hardness increases, which lead to higher cutting forces and increased tool wear. KW - Cladding KW - Wear resistant alloys KW - Alloy modification KW - Post-processing KW - Ultrasonic assisted milling KW - Renewable energy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622918 DO - https://doi.org/10.1007/s40194-024-01786-6 SN - 1878-6669 VL - 68 SP - 2567 EP - 2575 PB - Springer Science and Business Media LLC CY - Berlin ; Heidelberg AN - OPUS4-62291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Evaluation of local strain behavior of cross-weld tensile specimens of micro-alloyed high-strength steels by digital image correlation N2 - Microalloying elements such as Nb and Ti play a decisive function in achieving the desired mechanical strength of quenched and tempered, high-strength fine-grain structural steels with a nominal yield strength ≥ 690 MPa. The current specifications for the chemical composition only provide manufacturers with upper limits. However, even minor deviations in the alloy concept can have a significant impact on the mechanical properties. Consequently, accurate prediction of weldability and the integrity of welded joints becomes difficult or even impossible due to differences in composition and the resulting microstructures. Undesirable consequences include a possible softening of the heat-affected zone (HAZ) or, conversely, hardening effects. In view of these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially developed laboratory casting alloys. Each alloying route is based on the common S690QL, maintaining both the chemical composition and the heat treatment parameters. To analyse the weldability, three-layer welds were performed using gas metal arc welding (GMAW) and critical microstructures, such as areas of the heat-affected zone (HAZ) that exhibit significant softening or hardening, were identified. The effect of the softened HAZ region on failure was evaluated using transverse tensile specimens. Digital image correlation (DIC) is used to image changes in local strains in different HAZ regions in situ. Using a specially developed mirror system, the local strains of the microstructure zones on the top and bottom of the weld are recorded simultaneously. This makes it possible to analyse how the weld seam geometry (e.g., V-seam) influences the strain gradients. In addition, the analysis of the local deformation helps to understand the effects of the softened HAZ on the global strain, the fracture constriction, the fracture position, and the overall fracture behavior. T2 - IIW Intermediate Meeting, Com. II-A CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Welding KW - High-strength steel KW - Alloy concept KW - Cross-weld tensile sample KW - Mechanical properties PY - 2024 AN - OPUS4-59675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Welding of in service hydrogen pipelines for repair and maintenance purposes Concepts and Challenges N2 - Hydrogen will make a decisive contribution to a sustainable large-scale energy supply, the transport of which will be based on long-distance pipeline grids. Previous material compatibility studies have shown that the currently used low-alloy pipe steels are generally suitable for hydrogen pipelines. However, this cannot be directly transferred to the case of repair welding. For technical and economic reasons, welding work on hydrogen pipelines in service is usually carried out during operation under continuous pressure and gas flow. In this context, concepts such as hot tapping and stoppling are well established in natural gas (NG) grids and crude oil transportation. In hot tapping, a pressurized pipeline is drilled by flanging a sealed, pressure-tight system consisting of a shut-off valve and drilling equipment. For this purpose, sleeves (made of preformed cylindrical half-shells) must be welded by longitudinal seams and then welded to the product-carrying pipeline by circumferential girth welds. Preheat temperatures of approximately 100 °C must be maintained for most manual metal arc (MMA) / shielded metal arc welding (SMAW) and 250 °C for the interpass temperature in multi-pass welding. This is particularly important for thin-walled pipelines because the austenitizing temperature is exceeded on the inside of the pipeline when the girth welds are welded. As a result, significantly higher hydrogen absorption in the pipeline steel is expected, with possible degradation of mechanical properties or cracking. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Hydrogen KW - Repair welding KW - Pipelines KW - In-service PY - 2024 AN - OPUS4-61155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Influence of residual stresses and heat control on stress relief cracking in a CrMoV steel mockup N2 - Preventing failures in the manufacture or operation of petrochemical reactors made from creep-resistant, low-alloy steels such as 13CrMoV9-10 still requires research, despite over 60 years of investigation into the field of stress relief cracking. Welding this steel grade requires care. This is due to its low toughness and high strength in the welded condition if not heat treated after welding, combined with an increased susceptibility to cracking during stress relaxation. Previous research on cracking in creep resistant steels has focused on thermal and metallurgical factors; however, little knowledge has been gained on cracking under real-life restraint conditions. In this work, the influence of welding heat control on cracking was investigated by simulating the manufacturing conditions prevailing in the construction of petrochemical reactors using a special weld mockup. The application of acoustic emission analysis showed that cracks formed during post-weld heat treatment in a temperature range between 300 °C and 500 °C. Compared to small scale samples, the toughness of the restrained welds was significantly lower. SEM and TEM analyses of all samples revealed early ageing due to early precipitation of special carbides during post-weld heat treatment under restraint. Neutron diffraction experiments showed that the residual stresses in the weld seam reach the yield point of the material. The presentation provides an overview of how a comprehensive assessment of the integrity of submerged arc welded CrMoV steels can be achieved in the laboratory. T2 - Cracking Phenomena in Welding and Additive Manufacturing 2025 CY - Trollhättan, Sweden DA - 12.03.2025 KW - CrMoV KW - Stress Relief Cracking KW - Sub-merged arc welding PY - 2025 AN - OPUS4-62783 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modification of CoCr alloys to optimize of additively welded microstructures and subsequent surface finishing N2 - Due to increasing requirements relating to the efficiency of highly stressed components in turbine or plant construction, the use of cost-intensive, difficult to process materials is increasingly necessary today. In this context, cobalt-chromium alloys in particular are highly resistant to thermal and mechanical stress, as well as to corrosive and abrasive loads. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. In order to realise a homogeneous and isotropic microstructure, alloy modifications are made to the alloy CoCr26Ni9Mo5W. For this purpose, hafnium and zirconium are added at 1 % and 0,33 % by mass each, as these elements are supposed to have a positive effect on the microstructure morphology. Plasma-Transferred-Arc is used for the welding tests. Wall structures are welded by multiple single-layer, overlapping welding beads on low-alloyed steel substrate (S355). The results show that the alloying elements hafnium and zirconium have a clear influence on the microstructure. Hardness measurements were also carried out. With each modification, the hardness is increased compared to the original material. The machining analyses show a reduction in cutting forces using ultrasonic assisted milling for high cutting speed and low feed rate. T2 - 2021 Intermediate meeting of C IX NF CY - Online meeting DA - 09.03.2021 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-Transferred-Arc KW - Filler metal modification KW - Additive manufacturing PY - 2021 AN - OPUS4-52356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Michael, Thomas T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Für eine nachhaltige und ressourceneffiziente Fertigung von Windkraftanlagen ist der Einsatz moderner hochfester Feinkornbaustähle vielfach notwendig. Bei der Montage hochfester Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Derzeitige Normen und Verarbeitungsrichtlinien geben hierbei kaum Informationen zu adäquaten Reparaturkonzepten, insbesondere für hochfeste Stähle. Vor diesem Hintergrund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der schweißtechnischen Reparatur durch lokales thermisches Ausfugen und erneutes Schweißen durchgeführt. Hierzu werden einige wesentliche Ergebnisse an Beispielen des Ingenieurbaus, mit Blick auf die mechanisch-technologischen Eigenschaften und Eigenspannungen erörtert. In einem aktuellen Vorhaben (FOSTA P1311, IGF 20162N) sind darauf aufbauend die Einflüsse durch die Schrumpfbehinderung und Wärmeführung beim Reparaturschweißen hochfester Feinkornbaustähle (S500MLO, S960QL) sowie die Reparaturzyklenanzahl Fokus systematischer Untersuchungen. Mittels strukturmechanischer Berechnungen ließen sich hierzu selbstbeanspruchende Probenformen identifizieren, die unterschiedliche definierte Steifigkeitsverhältnisse von Reparaturschweißnähten realer Bauteile abbilden. Schweißnähte an diesen bauteilähnlichen Proben weisen signifikant erhöhte schweißbedingte Beanspruchungen mit zunehmenden (Biege-)Einspanngraden auf. Im Vergleich mit bisherigen Erkenntnissen wird gezeigt, dass eine sichere Reparatur solcher Schweißnähte nur mittels optimaler Reparaturkonzepte und Wärmeführung gelingt, um diesen hohen Beanspruchungen und auch den speziellen Gefügen hochfester Stähle Rechnung zu tragen. Ziel der Untersuchungen ist es letztlich, Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte gerade für KMU abzuleiten, um Schäden und zumeist teure Nacharbeiten zu vermeiden. T2 - 4. Niedersächsisches Symposium Materialtechnik CY - Online meeting DA - 25.02.2021 KW - Eigenspannungen KW - Gefügedegradation KW - Hochfester Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 SN - 978-3-8440-8021-6 SN - 2364-0804 VL - 10 SP - 488 EP - 501 PB - Shaker Verlag CY - Düren AN - OPUS4-53315 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Modifikation von CoCr-Legierungen für die additive lichtbogenbasierte Fertigung N2 - Für Komponenten im Turbinen- oder Anlagenbau werden aufgrund ihrer Eigenschaften häufig Kobalt-Chrom-Legierungen verwendet. Diese weisen eine hohe Korrosionsbeständigkeit und hohen Verschleißwiederstand auf. Aufgrund der komplexen Strukturen und dem Bestreben nach Ressourceneffizienz wird zur Herstellung der Komponenten die additive Fertigung verwendet. Hierbei sind hinsichtlich der Inhomogenität und Anisotropie der Gefüge und deren Eigenschaften weitere Kenntnisse notwendig. Bei den vorliegenden Belastungen liegt ein erhöhter Anspruch an die Oberflächenintegrität vor, welcher durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten sichergestellt wird. Dabei sind gerade Co-Cr-Legierungen wegen der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ausgehend von dieser Problemstellung erfolgt im Zuge eines Gemeinschaftsvorhabens des ISAF in Kooperation mit der BAM eine gezielte Beeinflussung des Gefüges. Ziel des Projektes ist die Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von Co- Cr-Legierungen für die additive Fertigung mittels PTA darzustellen. Der Fokus liegt auf dem Beheben der bestehenden Nachteile bei gleichzeitigem Aufrechthalten der besonderen Eigenschaften der Legierung. Durch das Hinzulegieren von variierenden Gehalten von Zirkonium und Hafnium wird die Gefügeveränderung eingestellt. Es hat sich gezeigt, dass Hafnium als zusätzliches Legierungselement einen deutlichen Einfluss auf die Gefügemorphologie hat. Darüber hinaus wird die Auswirkung der Legierungsmodifikation auf die Härte und die Zerspanbarkeit dargestellt. T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau, Germany DA - 06.10.2021 KW - Legierungsmodifikation KW - ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 SN - 978-3-96144-210-2 VL - 385 SP - 103 EP - 113 PB - DVS Media GmbH AN - OPUS4-56658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining technology for the new hydrogen economy: Current need and future perspectives N2 - This presentation gives an overview on the importance of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the three technological fields: hydrogen storage, transport and use (in terms of the emerging field of additive manufacturing). Finally, some remarks are given for necessary changes in the standardization. T2 - Laser Colloquium Hydrogen 2024 CY - Aachen, Germany DA - 10.09.2024 KW - Hydrogen technologies KW - Joining KW - Welding KW - Challenges KW - Standardization PY - 2024 AN - OPUS4-61012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Vorstellungsvortrag: "H2-SuD" - Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen N2 - Zur Umsetzung der wasserstoffbasierten Energiewende ist eine zuverlässige Transportinfrastruktur unverzichtbar. Hierfür ist die Nutzung großer Teile des vorhandenen Erdgasnetzes vorgesehen. Im Rahmen von Reparatur- und Wartungsarbeiten ist das Schweißen im Betrieb an Erdgaspipelines Stand der Technik. In Verbindung mit Wasserstoff wirft diese Technik jedoch Fragen der Materialverträglichkeit auf. Das im Vortrag vorgestellte Projekt H2SuD leistet Beiträge zur Aufklärung des Einflusses von Reparaturschweißprozessen auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. Ein Schwerpunkt des Vortrages liegt auf der im Projekt erarbeiteten Prüfmethode für Modellversuche, mit denen der Einfluss von Schweißen im Betrieb an Pipelines auf die Wasserstoffaufnahme getestet wird. Die Durchführung erster Versuche und dabei erzielte Ergebnisse werden präsentiert. T2 - Bacheloranden-, Masteranden-, Doktoranden Kolloquium (BMDK) OvGU Magdeburg CY - Magdeburg, Germany DA - 17.01.2024 KW - Pipeline KW - Prüfverfahren KW - Schweißen KW - Reparatur KW - Wasserstoff PY - 2024 AN - OPUS4-59447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thickness and microstructure effect on hydrogen diffusion in creep-resistant 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. The small number of available diffusion coefficients varies already at room temperature by several orders of magnitude (mostly regarded as result of present microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. The diffusion coefficients are calculated by two methods (time-lag and inflection point method) were performed. The results show that, despite of microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Online meeting DA - 15.07.2021 KW - Creep-resistant steel KW - Diffusion KW - Electrochemical permeation KW - Hydrogen KW - Welding PY - 2021 AN - OPUS4-53048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen embrittlement of steels N2 - Hydrogen assisted cracking of metals is a serious issue in the safety of components, espcially in case of welding. The current presentation gives an overview on specialized testing procedures at Department 9 including the quantitative determination of hydrogen. T2 - HYDROGENIUS BAM Joint Hydrogen Symposium CY - Online meeting DA - 06.07.2021 KW - Hydrogen KW - Embrittlement KW - Degradation KW - Carrier gas hot extraction KW - Welding PY - 2021 AN - OPUS4-53049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Hydrogen determination in welded metallic materials: Necessity and challenges N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. The majority of materials used to date are typically welded for component fabrication. In that context, steels are widely applied and can be prone to hydrogen embrittlement. For the evaluation of any hydrogen effect on, for example, the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. According to ISO 3690, carrier gas hot extraction (CGHE) can be used. In addition to the pure quantification of hydrogen, thermal desorption analysis (TDA) with varied heating rates can be used to determine and evaluate the bonding state at microstructural defects in the material. For both techniques, experimental and measurement influences have to be considered, which have a great effect on the result. For CGHE, for example, ISO 3690 suggests different sample geometries as well as minimum extraction times. The present study summarizes results and experiences of numerous investigations with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding: the influence of the sample surface (polished/welded), measurement accuracies depending on the sample volume. In particular, a deviating extraction temperature to the set temperature, can significantly falsify the measurement results. Based on the results, methods are shown to quickly reach the desired extraction temperature without having to physically interfere with the measurement equipment. This serves to substantially improve the reliability of hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples for the selected heating procedure is advisable to exclude possible unwanted temperature influences already before the measurement. In addition (and way more important), the methods described can be transferred directly to industrial applications. T2 - Eurocorr 2023 - The European Corrosion Congress CY - Brussels, Belgium DA - 27.08.2023 KW - Hydrogen KW - Carrier gas hot extraction KW - Welding KW - ISO 3690 KW - Measurement PY - 2023 AN - OPUS4-58305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Wasserstoff gilt als Energieträger für die Erreichung der Klimaziele und einer nachhaltigen zukünftigen Energieversorgung. Für den notwendigen Transport des Wasserstoffs in großem Maßstab und über weite Entfernungen ist eine zuverlässige Pipeline-Infrastruktur erforderlich. Umfassende weltweite Forschungsprojekte deuten auf die allgemeine Kompatibilität der verwendeten überwiegend ferritischen Stähle für die vorgesehenen Betriebsbedingungen von bis zu 60 °C bei 100 bar Wasserstoff hin. Dies ist jedoch nicht direkt übertragbar auf schweißtechnische Reparatur- und Wartungsarbeiten an im Betrieb befindlichen Pipelines. Ein im Erdgasnetz etabliertes Verfahren stellt das „Hot-Tapping“ dar, bei dem eine unter Druck stehende Pipeline im Betrieb angebohrt wird. Hierfür kommt ein an die Rohrleitung geschweißtes Formstück zum Einsatz, das die Montage der Bohr-/Lochschneidemaschine ermöglicht. In den Richtlinien EIGA 121/14 bzw. AIGA 033/14 wird darauf hingewiesen, dass das Anbohren von Wasserstoffleitungen kein Routineverfahren darstellt: “[…] a hydrogen hot-tap shall not be considered a routine procedure […]“. Dieser Aussage liegt unter anderem zugrunde, dass das Anschweißen des Formstücks an das Rohr und alle zu erwartenden Wärmebehandlungen vor und nach dem Schweißen eine lokale Temperaturerhöhung verursachen. Insbesondere auch an der Rohrinnenfläche, die dem Wasserstoff ausgesetzt ist. Diese erhöhten Temperaturen begünstigen die Absorption und Diffusion von Wasserstoff in das Material. Besonders zu beachten ist außerdem die lokal auftretende kurzzeitige Austenitisierung des Materials, die eine lokal stark erhöhte Wasserstoffkonzentration verursachen kann. Aus den genannten Gründen gibt diese Studie einen kurzen Überblick über die derzeit weltweit verfügbaren Forschungsprojekte zum Schweißen von Wasserstoff-Pipelines im Betrieb. Vorgestellt werden unter anderem erste Ergebnisse des Kooperationsforschungsprojektes H2SuD, das derzeit an der BAM bearbeitet wird. T2 - 6. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 AN - OPUS4-62628 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - "H2-SuD" Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen, Statusbericht – März 2024 N2 - Die Umstellung der Wirtschaft auf wasserstoffbasierte Energieversorgung soll in Deutschland vor allem auf Basis der Umstellung des bestehenden Erdgasnetzes erfolgen. ­Dabei sollen ca. 90 % dieser Fernleitungsnetze auf dem bestehenden Erdgasnetz basieren. Die Beimischung von Wasserstoff zum Erdgas als auch der reine Wasserstofftransport werfen jedoch die Frage auf, ob und wie kompatibel die eingesetzten Materialien sind. Die Reparatur- und Erweiterungsfähigkeit von Erdgas-Bestandspipelines ist zu klären, wenn diese auf Wasserstoff umgestellt werden. Denn gerade Gashochdruckleitungen müssen regelmäßig gewartet und erweitert werden, um einen ordnungsgemäßen Betrieb sicherzustellen. Insbesondere das Schweißen unter Betriebsdruck bzw. an in Betrieb befindlichen Gasleitungen ist eine der wichtigsten Instandhaltungstechnologien, unabhängig von der Zusammensetzung des geförderten Mediums. Es ist daher dringend notwendig, eine geeignete Teststrategie zu erarbeiten, welche die nötigen Vorrausetzungen für sicheres Schweißen an in Betrieb befindlichen Druckwasserstoffleitungen schafft und entsprechende Kriterien für die Praxis liefert. Im Projekt H2-SuD - Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen - soll geklärt werden, ob und wie stark mit einer Eigenschaftsdegradation geschweißter Rohrstähle in Gasnetzen in Folge einer Wasserstoffaufnahme zu rechnen ist. Die Präsentation gibt dazu einen kurzen Überblick über den aktuellen Status des Projektes. Die Förderung erfolgt im Rahmen der DVGW-Innovationsprogammes Wasserstoff (Nr. G 202131). T2 - DVGW - Arbeitsgruppentreffen CY - Berlin, Germany DA - 19.03.2024 KW - Wasserstoff KW - Pipeline KW - Reparaturschweißen KW - Betrieb KW - Hochdruck PY - 2024 AN - OPUS4-59758 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Stresses in repair welding of high-strength steels Part 2: Heat Control and Stress Optimization N2 - In welding of high-strength steels, e.g., for foundations and erection structures of wind energy plants, unacceptable defects can occasionally be found in the weld area, which should be removed by thermal gouging and subsequent re-welding. High shrinkage restraint of repair welds may lead to crack formation and component failure, particularly in interaction with degraded microstructures and mechanical properties due to repair cycles. This study aims for elaboration of recommendations for repair concepts appropriate to the stresses and materials involved to avoid cold cracking, damage and expensive reworking. In part 1 [1] of this study systematic investigations of influences of shrinkage restraint on residual stresses and cold cracking risk during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures were focussed. In this part 2, the microstructure and residual stresses due to gouging and influences of heat control parameters in repair welding are analysed. A clear reduction in residual stress after gouging can be observed, especially for the specimens with restrained transverse shrinkage. Gouging to a depth of approx. 2/3 of the seam height does not lead to a complete relaxation of the observed reaction forces. Particularly for the higher strength steel S960QL, there are pronounced areas influenced by the gouging process in which a degradation of the microstructure and properties should be assumed. Overall, the repair welds show a significant increase in the width of the weld and HAZ compared to the original weld, especially in the case of S960QL/G89. The repair welds show higher welding-induced stresses than the original welds, especially in the areas of the HAZ and the base metal close to the weld seam. This behaviour can be attributed overall to increased restraint conditions due to the remaining root weld or shorter gouge grooves. In good agreement with earlier investigations, the residual stresses transverse to the weld can be significantly reduced by upwardly limited working or interpass temperatures and the reaction stresses resulting from high restraint conditions can be effectively counteracted. The influence of the heat input on the stress formation is low compared to the interpass temperature for both test materials. T2 - IIW Annual Assembly 2023 CY - Singapore DA - 16.07.2023 KW - Repair-welding KW - High-strength steels KW - Cold cracking KW - Residual stresses PY - 2023 AN - OPUS4-59254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Correlation of process, design and welding residual stresses in WAAM of high-strength steel components N2 - High-strength fine-grained structural steels have great potential for modern weight optimized steel construc-tions. Efficient manufacturing and further weight savings are achievable due to Wire Arc Additive Manu-facturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, the application is still severely limited due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation. Residual stresses may be critical regarding the special microstructure of high-strength steels in context with the risk of cold cracking and component performance in service. Therefore, process- and material-related influences, as well as the design effects on residual stress formation and cold cracking, are being investi-gated in a research project (IGF 21162 BG) focusing a high-strength WAAM welding consumable with yield strength of over 800 MPa. Objectives are the establish-ment of special WAAM cold cracking tests and pro-cessing recommendations allowing economical, suita-ble, and crack-safe WAAM of high-strength steels. First studies on process-related influences showed transfor-mation residual stresses arising during cooling, which significantly influence stress evolution of the compo-nent during layer-wise build-up. This has not yet been investigated for WAAM of high-strength steels. Focus of this study is on the systematic investigation of interactions of the WAAM welding process and design with cooling time, hardness, and residual stresses. Defined open hollow cuboids were welded and investi-gated under systematic variation (design of experi-ments, DoE) of the scale/dimensions (cf. Fig. 1a) and heat control (interlayer temperature Ti: 100–300 °C), heat input E: 200–650 kJ/m. The welding parameters were kept constant as possible to avoid any influence by the arc and the material transfer mode. The heat input adjusted primarily via the welding speed. The resulting different weald bead widths were considered by different build-up strategies (weld beads per layer) to ensure defined wall thicknesses. The hardness was determined on cross-sections taken from the manufac-tured hollow cuboids (Fig. 1c) and the analysis of the residual stress state was carried out by means of X-ray diffraction (XRD) at defined positions on the lateral wall (Fig. 1b). The hardness is higher at the top compared to the lower weld beads, as shown in Fig. 1c exemplarily for central test parameters of the DoE = 425 kJ/mm, Ti = 200 °C). This may be attributed to the specific heat control of the top weld beads, i.e., quenching effects, which are not tempered by weld beads above as is the case for lower weld beads implying a higher hardness. It was observed that the hardness level decreases with increasing energy per unit length, while the in-terpass temperature has a rather low influence on the hardness Residual stress analysis was performed on the lat-eral wall in the welding direction, cf. Fig. 1b, to deter-mine the influence of heat control and design. In the top area of the wall, maximum longitudinal residual stress-es of up to over 500 MPa exhibit, which corresponds to approx. 65% of the nominal yield strength of the mate-rial. The statistic evaluation of stress levels in welding direction of all test specimens show that adaption of heat input may reduce welding stresses up to 50%. In-terpass temperature has less pronounced effect on cool-ing times, microstructure, and on the residual level within parameter matrix. Overall, the results show a significant influence of heat input and component di-mensions on the residual stresses and minor effect of the interpass temperature. Hence, the properties of the specimens may be effectively adjusted via heat input. The working temperatures should be considered for global shrinkage behavior or restraints. Such investiga-tions of residual stress are necessary to further deter-mine local and global welding stresses regarding the consequences on the component safety during manu-facturing and service. T2 - 6th International Symposium on Visualization in Joining & Welding Science through Advanced Measurements and Simulation CY - Osaka, Japan DA - 25.10.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Kurzvorstellung des DVGW-geförderten Projektes “H2SuD” - Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Gasleitungen N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des Unterarbeitskreises / UAK 2.1.1 "Rohrleitungen" im Rahmen der Normungsroadmap Wasserstofftechnologien CY - Online meeting DA - 16.06.2023 KW - Wasserstoff KW - Schweißen KW - Pipeline KW - Reparatur KW - Prüfverfahren PY - 2023 AN - OPUS4-57714 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung der chemischen Konzentration in der Schmelze während des WIG-Schweißens von Duplexstählen zur Analyse der Phasenverteilung N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 25.01.2023 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - Duplex stainless steel KW - TIG welding PY - 2023 AN - OPUS4-56902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nehring, Grzegorz A1 - Girard, Solène A1 - Rabin, Ira T1 - Conservation and Technical Evaluation of an Early Medieval Papyrus Codex N2 - In 2005, a team of Polish archaeologists discovered three Coptic codices, two on papyrus and one on parchment, in the rubbish dump of a hermitage at Sheik Abd el-Gurna, Egypt. While the parchment codex and the remains of the bindings of the papyrus ones have been conserved, the text blocks of the papyrus codices were opened and disassembled and after being disinfected remained untouched for nearly 15 years, until the current project started. Currently, all three books are stored in the collection of the Coptic Museum in Cairo. Our team undertook the conservation of and archaeometric research on the papyrus codices. The first of the books contains the Canons of Pseudo-Basil, while the second is an Encomium of St. Pisenthios. Both codices have been palaeographically dated to the seventh-eighth centuries CE. In this paper, we describe our project and present the results of the work carried out on the Canons of Pseudo-Basil. Our work involved photography in transmitted light, measurements of the thickness of the papyrus leaves, and digital microscopy under three-light illumination. These measurements allowed us to determine the types of the inks and characterize the papyrus writing substrate. For conservation, we used a novel method developed in the Egyptian Museum in Berlin that comprises suspending papyrus folios on a translucent, extremely thin Japanese paper inside glass frames without the use of adhesives.In 2005, a team of Polish archaeologists discovered three Coptic codices, two on papyrus and one on parchment, in the rubbish dump of a hermitage at Sheik Abd el-Gurna, Egypt. While the parchment codex and the remains of the bindings of the papyrus ones have been conserved, the text blocks of the papyrus codices were opened and disassembled and after being disinfected remained untouched for nearly 15 years, until the current project started. Currently, all three books are stored in the collection of the Coptic Museum in Cairo. Our team undertook the conservation of and archaeometric research on the papyrus codices. The first of the books contains the Canons of Pseudo-Basil, while the second is an Encomium of St. Pisenthios. Both codices have been palaeographically dated to the seventh-eighth centuries CE. In this paper, we describe our project and present the results of the work carried out on the Canons of Pseudo-Basil. Our work involved photography in transmitted light, measurements of the thickness of the papyrus leaves, and digital microscopy under three-light illumination. These measurements allowed us to determine the types of the inks and characterize the papyrus writing substrate. For conservation, we used a novel method developed in the Egyptian Museum in Berlin that comprises suspending papyrus folios on a translucent, extremely thin Japanese paper inside glass frames without the use of adhesives. KW - Papyrus KW - Codex KW - Conservation KW - Iron gall ink KW - Coptic PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570998 DO - https://doi.org/10.1080/00393630.2023.2183554 SN - 0039-3630 SP - 1 EP - 12 PB - Taylor & Francis AN - OPUS4-57099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung (AM) durch schweißtechnische Verfahren eröffnet vielfach ökonomische Vorteile für eine ressour-ceneffiziente Bauteilherstellung. Gerade hinsichtlich der Homogenität und Anisotropie der resultierenden Schweißgefüge und den damit verbundenen Eigenschaften gibt es noch offene Fragestellungen. Die Einstellung der finalen Bauteilgeo-metrie und Oberflächengüte erfordert den komplementären Einsatz abtragender Fertigungsschritte. Hochleistungslegie-rungen auf der Basis von Nickel oder Kobalt sind aufgrund ihrer niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit schwer spanbar. Eine gezielte Gefügebeeinflussung mittels Modifikation der AM-Schweißzusatz-werkstoffe und der Einsatz des ultraschallunterstützten Fräsens (US) bietet das Potential insgesamt die Zerspanungssi-tuation zu verbessern. Dieser Lösungsansatz unter Gewährleistung des Erhalts der geforderten Werkstoff- bzw. Bauteileigenschaften ist Untersuchungsgegenstand eines Gemeinschaftsvorhabens (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF. Der vorliegende Beitrag stellt Ergebnisse für die beiden untersuchten FeNi- und CoCr-Legierungen sowie wesentliche Zusammenhänge zwischen Legierungsmodifikation, entstehender Gefügemorphologie und Zerspanungseigenschaften der mittels MAG additiv gefertigter Proben vor. Das größte Potential für die Modifikation zeigten Zr und Hf. Die Zulegierung in das Schweißgut erfolgte durch Beschichtung von Massivdrähten sowie durch Her-stellung von Fülldrähten. T2 - DVS Congress - GST CY - Essen, Germany DA - 11.09.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 697 EP - 703 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Repair welding of in service hydrogen pipelines N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. In that context, large diameter long-distance transmission pipelines for hydrogen will be the backbone in the European Union with service pressures from 70 to 90 bar (e.g., depending on national regulations). It is a major goal to rededicate the existing LNG infrastructure despite the necessity of new pipelines. From that point of view repairing of such transmissions pipelines via welding can be necessary. For the LNG infrastructure, it is state of the art that repair welding is conducted at pipelines under service, i.e., the LNG is still flowing as pressurized gas in the steel pipes. The reason is that a shut-down of large diameter pipelines is not so easy or sometimes impossible. In fact, as long no oxygen enters the pipeline, there would be any combustion or (in the worst case) explosion. At the moment, it is entirely open if current repair welding procedures for LNG pipelines can be transferred to pure hydrogen pipelines. In opposite to LNG, hydrogen can be way easier absorbed to the pipeline steels and diffuses through the material. If it accumulates in susceptible regions, i.e., in the welded joint, hydrogen assisted embrittlement could occur. The planned welding procedure requires a so-called preheating and maintenance of the weld joint of up to 300°C for several hours. This temperature is way higher compared to the typical service temperature of max. 40 to 50°C at operational pressures of 100 bar. In accordance to API 941, these low-alloyed pipeline steels are subjected to short-term service loads, which they are not designed for. For that reason, a collaborative project between BAM and DVGW (German Association for Gas and Water professions) was initiated in 2022 to answer the following questions by experiments and numerical simulation of: (1) How many hydrogen is additionally absorbed during the heating of the material to max. 300°C under remaining operational pressures? (2) Is the hydrogen concentration sufficient to reach a critical condition? (3) Which material and weld microstructure is the most susceptible? (4) Is there a significant difference in the repair welding behavior of LNG pipelines that had been already in use for long-term? (5) Which welding parameters and joint dimensions must be ensured for safe repair welding repair of typical pipelines? For that reason, the present study gives an overview on the current practice in repair welding of in-service pipelines, the industrial importance of this topic for the hydrogen-based energy transition and summarizes first results. T2 - Eurocorr 2023 - The European Corrosion Congress CY - Brussels, Belgium DA - 27.08.2023 KW - Hydrogen KW - Repair Welding KW - Pipeline KW - In-service KW - High-pressure PY - 2023 AN - OPUS4-58334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Mente, Tobias T1 - Zuverlässige Wasserstoff Bestimmung in Metallen und ihren Schweißverbindungen: Parameter, Einflüsse, Grenzen N2 - Im Zuge der wasserstoffbasierten Energiewirtschaft von morgen, kommt der Errichtung der dementsprechenden Infrastruktur die zentrale Rolle zu. Der überwiegende Teil bisher eingesetzter und meist geschweißter Werkstoffe, wie Stähle, kann unter bestimmten Bedingungen zur Wasserstoffversprödung neigen. Dies umfasst die klassische verzögerte Kaltrissbildung während der Schweißverarbeitung als auch Versprödungsphänomene während des Betriebs. Für die Bewertung eines jeden Wasserstoffeffektes auf bspw. die mechanischen Eigenschaften eines geschweißten metallischen Werkstoffes, muss der Wasserstoffgehalt präzise bestimmt werden, Im Fall von Schweißnähten ist die beispielsweise nach der ISO 3690, die klassische isotherme Trägergas-Heißextraktion (TGHE). Die TGHE basiert dabei auf der beschleunigten Wasserstoffentgasung aufgrund der thermischen Aktivierung des Wasserstoffs bei erhöhten Temperaturen. Neben der reinen Quantifizierung des Wasserstoffs, kann über die thermische Desorptionsanalyse (TDA) mit variierten Heizraten, der Bindungszustand an mikrostrukturellen Defekten im Material festgestellt und bewertet werden. Für beide Techniken sind experimentelle und messtechnische Einflüsse zu beachten, die großen Effekt auf das Ergebnis haben. Für die TGHE schlägt die ISO 3690 schlägt beispielswiese verschiedene Probengeometrien sowie Mindestextraktionszeiten vor. Die vorliegende Studie fasst Ergebnisse und Erfahrungen zahlreicher Untersuchungen an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit unterschiedlichen Probentemperaturen und Geometrien (ISO 3690 Typ B und zylindrische TDA-Proben) zusammen hinsichtlich: Einfluss der Probenoberfläche (poliert/geschweißt), Messgenauigkeiten in Abhängigkeit des Probenvolumens sowie die unzureichende Überwachung des Effektes des PI-Reglers auf die Extraktionstemperatur. Insbesondere eine abweichende Extraktionstemperatur zur eingestellten Temperatur, kann die Messergebnisse wesentlich verfälschen. Basierend auf den Ergebnissen werden Methoden aufgezeigt, um schnell die gewünschte Extraktionstemperatur zu erreichen, ohne physisch in das Messequipment eingreifen zu müssen. Dies dient der wesentlichen Verbesserung der Zuverlässigkeit der Wasserstoffmessung durch erhöhte Signalstabilität und beschleunigte Wasserstoffdesorption. Im Allgemeinen ist eine unabhängige Temperaturmessung mit Dummy-Proben für die gewählte Heizprozedur angeraten, um mögliche unerwünschte Temperatureinflüsse bereits vor der Messung auszuschließen. Die beschriebenen Methoden können ohne großen Aufwand direkt in die industrielle Anwendung überführt werden. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Wasserstoff KW - Schweißen KW - Forschung KW - ISO 3690 PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 435 EP - 442 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffabhängige mechanische Eigenschaften der Schweißnahtgefüge niedriglegierter Stähle für Ferngasleitungen N2 - Der Vortrag stellt aktuelle Ergebnisse des Fosta-Forschungsprojektes P1668 vor. Ziel ist hier, die Wasserstoffresistenz geschweißter Mikrostrukturen gängiger und neuer Pipeline-Stählen zu untersuchen. Im Fokus stehen hierbei durch physikalische Simulation nachgebildete, schweißnahtähnliche Mikrostrukturen in Form von (1) Wärmeeinflusszonen mit unterschiedlicher Abkühlgeschwindigkeit und (2) angelassene Zonen zur Simulation der typischen Mehrlagenschweißungen. Aus diesen repräsentativen Mikrostrukturen werden Zugproben extrahiert welche elektrochemisch oder mit Druckwasserstoff beladen werden. Aus diesen wird dann eine Datenbasis der spezifischen mechanische Eigenschaften unter Wasserstoff bereitgestellt. Die so entwickelte, praxisorientierte Prüfstrategie ermöglicht die schnelle und zuverlässige Bewertung sowohl in Betrieb befindlicher als auch neuer Rohrleitungswerkstoffe. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Wasserstoff KW - Pipeline KW - Mechanische Kennwerte KW - Schweißen KW - Prüfung PY - 2024 AN - OPUS4-61750 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Standardization and examples for R & D activities on hydrogen technologies with respect to testing procedures in Germany N2 - This contribution briefly summarizes the standardization activities in accordance with the "Nationale Roadmap Wasserstofftechnologien" and presents selected results on the activities in Germany with scope on hydrogen transport in pipelines. The talk was given during a panel discussion to set-up a steering committee for standardization for hydrogen pipelines and welding , coordinated by the International Institute of Welding. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Welding KW - Pipelines KW - Standardization KW - Research PY - 2023 AN - OPUS4-57976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hensel, J. T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Cold cracking safety KW - Heat control KW - Wind energy PY - 2022 AN - OPUS4-56713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Intended weld repair of in service hydrogen pipelines N2 - In the course of tomorrow's hydrogen-based energy transition, the construction of the corresponding infrastructure will play a central role. In that context, large diameter long-distance transmission pipelines for hydrogen will be the backbone in the European Union with service pressures from 70 to 90 bar (e.g., de-pending on national regulations). It is a major goal to repurposing the existing natural gas (NG) infrastructure despite the necessity of new pipelines. From that point of view repair welding or further welding of branch pipe etc. can be necessary during in-service, i.e., permanent flow of pressurized hydrogen. The reason is that a shut-down of large diameter pipelines is not easy or sometimes merely impossible. At the moment, it is entirely open if current repair welding procedures for NG pipe-lines can be transferred to pure hydrogen pipelines. For that reason, a collaborative project between BAM, DVGW (German Association for Gas and Water Professions) and a large number of gas grid operators, pipeline manufacturers and construction companies was initiated in 2023 to answer questions on: (1) How many hydrogen is additionally absorbed during the preheating and maintaining at interpass temperature under remaining operational pressures? (2) Is the hydrogen concentration sufficient to reach a critical condition? (3)Which material and weld microstructure are the most susceptible? (4) Is there a difference in the repair welding behavior of NG pipelines with materials in “used” condition? (5) Which welding parameters and joint dimensions must be ensured for safe repair welding? The final aim of this project is the publication of a recommended practice for repair welding of in-service hydrogen pipelines. For that reason, the present study gives an overview on: (A) current practice in repair welding of in-service pipelines and (b) plans for hydrogen pipelines and first results of international research projects. T2 - IIW Annual Assembly, Meeting of Commission XI CY - Singapore DA - 19.07.2023 KW - Hydrogen KW - Repair Welding KW - Pipelines KW - Research PY - 2023 AN - OPUS4-57975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Unter Druck gesetzt: Die unterschätzte Bedeutung des In-Service-Schweißen für die Wasserstoffinfrastruktur der Zukunft N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung. Der Transport wird vorwiegend durch das europäische Ferngasleitungsnetz erfolgen. Bisherige Untersuchungen zeigen, dass bisher verwendete Rohrstähle grundsätzlich für den Wasserstofftransport geeignet sind. Diese Eignung ist nicht direkt auf Reparaturfragestellungen im Betrieb übertragbar, da Schweißungen aus technisch-ökonomischen Gründen oft unter fortwährendem Gasfluss durchgeführt werden. Ein im Erdgasnetz angewandtes Konzept ist das Anbohren druckführender Pipelines („Hot Tapping“). Dazu werden Zylinderhalbschalen zuerst durch Längs- und dann per Rohrrundnähten an die Pipeline geschweißt. Essenziell ist dabei die maßgeschneiderte Wärmeeinbringung, um das „Durchbrennen“ in die Pipeline zu vermeiden. Für zukünftige Wasserstoffpipelines liegt der Fokus u.a. auf dünnwandigen Leitungen. Im Gegensatz zu Erdgas, führen die beim Schweißen erreichten hohen Temperaturen an der Innenseite der Pipeline zu einer zusätzlichen Wasserstoffaufnahme in den Rohrstahl mit möglicher Materialdegradation. Zur praktischen Lösung der Fragestellung, sind internationale Aktivitäten im Gang. Diese umfassen bspw. die Möglichkeiten und Weiterentwicklung von realistischen Prüfkonzepten (u.a. durch maßstäbliche Bauteilversuche). Dazu untersucht die Bundesanstalt für Materialforschung und -prüfung (BAM) in einem DVGW-geförderten Kooperationsprojekt zusammen mit den grossen Gasnetzbetreibern, die Frage der Übertragbarkeit der Schweißkonzepte der Erdgastechnik auf zukünftiger Wasserstoffpipelines. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Wasserstoff KW - Pipeline KW - Reparaturschweißen KW - Komponententest PY - 2024 AN - OPUS4-61723 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Assessing ferrite content in duplex stainless steel weld metals: WRC '92 predictions vs. practical measurements N2 - The weldability of stainless steels is largely controlled by the chemical composition, and alloys with ferritic or ferritic-austenitic solidification show the highest resistance to hot cracking. As the resulting phase balance also affects the final properties, it may be beneficial to both foresee and measure the weld metal ferrite content. The WRC ’92 constitution diagram is currently the most accurate prediction tool available, but it does not take the cooling rate into consideration and the precision may be less accurate for stainless steels with high ferrite numbers (FN). This study aims to validate the reliability of the WRC ’92 diagram for weld metals with FN > 50. The chemical composition was altered through gas tungsten arc welding (GTAW) of UNS S32205 with ER347 filler wire that had been PVD-coated with either niobium (Nb), copper (Cu), nickel (Ni), manganese (Mn), carbon (C), or silicon (Si). The actual ferrite content was assessed using image analysis, FERITSCOPE® and X-ray diffraction (XRD). While the WRC ’92 diagram predictions were deemed accurate to acceptable for Ni, Si, and Mn, notable deviations were observed for Nb, Cu, and C. The FeriteScope exhibited a consistent trend with image analysis, though the values were higher, and scatter was wider, and the conversion factor is open for discussion. The lowest accuracy and largest spread were obtained using non-contact XRD, rendering it unsuitable for ferrite measurements of welds. T2 - IIW Intermediate Meeting Comission IX-H CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Duplex Stainless Steel KW - Ferrite KW - WRC 92 PY - 2024 AN - OPUS4-59750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Alloy modification for additive manufactured Ni alloy components Part I: Effect on microstructure and hardness N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. The alloy has a remarkably low thermal expansion coefficient in certain temperature ranges. Therefore, it is used in applications in which dimensional stability is critical, such as moulding tools for composite materials in aerospace and automotive applications. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. The results show that PTA welding cause numerous finely distributed precipitates with high silicon content. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-55439 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Schaupp, Thomas ED - Brockmann, S. ED - Krupp, U. T1 - Wasserstoffunterstützte Kaltrissbildung in Schweißnähten hochfester Stahlgüten - Anforderungen an die Prüfung N2 - Wasserstoff kann eine Rissbildung u.U. auch noch nach Tagen in der Schweißnaht bewirken. Dabei stellen höherfeste Stähle etablierte Kaltrissprüftests vor Herausforderungen. Generell nimmt die zur Rissvermeidung tolerierbare Wasserstoffkonzentration mit zunehmender Festigkeit der Werkstoffe ab. Zudem verändern weiterentwickelte Schweißverfahren die Nahtgeometrie und Wärmeeinbringung und die Ausbildung risskritischer Mikrostrukturen (z.B. Wärmeeinflusszone). Am Beispiel des Implant- und Tekken-Tests werden die Einsatz- u. Anwendungsgrenzen bewertet. Zu berücksichtigen ist, dass beim Schweißen eine äußere mechan. Beanspruchung durch bauteilspezifische Steifigkeitsverhältnisse wirksam ist. Zusätzlich werden weiterführende Prüfverfahren zur Bestimmung der Wasserstoffkonzentration und -diffusion in Schweißnähten vorgestellt, wie die Trägergasheißextraktion (TGHE) für die Ermittlung der Wasserstoffkonzentration (ISO 3690) oder Hochtemperaturdiffusionskoeffizienten. Diese Werte sind für die schweißtechnische Praxis von großer Bedeutung, um Haltezeiten z.B. für das Wasserstoffarmglühen abzuleiten. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Wasserstoff KW - Kaltrissprüfung KW - Schweißen KW - Stahl KW - Hochfest PY - 2021 SN - 978-3-941269-98-9 SP - 15 EP - 20 PB - Stahlinstitut VDEh CY - Düsseldorf AN - OPUS4-53900 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ measurement of chemical concentrations in the weld during TIG welding of Duplex stainless steels for phase distribution analysis N2 - The combination of high corrosion resistance and good mechanical properties of duplex steels (DSS) is due to their chemical composition and the balanced phase ratio of ferrite (α) and austenite (γ). Many industrial applications require a material joint of DSS. Tungsten inert gas (TIG) welding is relatively easy to use, requires little space and allows automated welding, with very high reproducibility and is therefore excellent for welding DSS. During solidification of these steels, critical phase ratios of α and γ can occur, leading to solidification cracking, susceptibility to corrosion, lower ductility, and critical strength values. Therefore, to obtain the desired material properties, the α/γ distribution must be reliably predicted. This is usually done using the WRC1992 diagram. However, the prediction accuracy of the ferrite content in this diagram is usually not accurate enough and must therefore be optimized. It is therefore necessary to monitor even the smallest changes in the chemical composition of the weld metal, ideally during welding. This is done in these experiments using Laser-induced Breakdown Spectroscopy (LIBS). A major advantage of this technique is the highly accurate time- and spatially-resolved measurement of chemical composition during welding. Previous work has quantified the chemical composition in the weld metal and heat affected zone. In the presented study, the influence of individual elements, such as Nb and Cu, on the resulting weld microstructure is investigated. T2 - IIW Intermediate Meeting 2023 CY - Hachenburg, Germany DA - 27.02.2023 KW - LIBS KW - Duplex Stainless Steel KW - WRC 1992 diagram KW - TIG welding PY - 2023 AN - OPUS4-57079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Dixneit, Jonny A1 - Dilger, K. A1 - Nitschke-Pagel, T. A1 - Hensel, J. A1 - Eslami, H. T1 - Schwingfestigkeitsverbesserung hochfester Schweißverbindungen mit Hilfe neuartiger LTT-Zusatzwerkstoffe N2 - Die Verwendung von LTT-Zusatzwerkstoffen stellt einen alternativen Ansatz zu den sonst üblichen Verfahren der Schweißnahtnachbehandlung zur Schwingfestigkeitserhöhung geschweißter Stahlkonstruktionen dar. Der wesentliche Wirkmechanismus beruht auf der Beeinflussung des Eigenspannungszustands durch die niedrige Martensitstarttemperatur bereits während des Schweißens. Dadurch werden die Druckeigenspannungen aus der behinderten Volumenausdehnung infolge Phasenumwandlung voll wirksam. Weiter weist die Schweißnaht eine hohe Härte auf, die die Schwingrissbildung verzögern kann, allerdings auch zu einer niedrigen Kerbschlagarbeit führt. Im vorliegenden Forschungsvorhaben wurden grundlegende Untersuchungen zur schweißtechnischen Verarbeitung eines LTT-Zusatzwerkstoffes durchgeführt. Dies beinhaltet die Sicherstellung der Schweißbarkeit sowie die Charakterisierung der Verbindungseigenschaften. Untersuchungen zur Schweißeignung machten deutlich, dass ein sicherer Einsatz in dem für hochfeste Stähle zur Verfügung stehenden Arbeitsfenster möglich ist. Der verwendete LTT-Zusatz auf Cr-Ni-Basis lässt sich mit hoher Nahtgüte fügen. Auch die mechanischen Eigenschaften erlauben den Einsatz im Bereich hochfester Stähle mit einer Streckgrenze von 960 MPa. Entwicklungspotential gibt es hinsichtlich der Zähigkeit. Die in dieser Arbeit erreichten Kerbschlagwerte liegen deutlich unter denen kommerziell verfügbarer konventioneller Schweißgüter. Die Untersuchungen belegen, dass der Effekt der martensitischen Phasenumwandlung im gesamten Schweißgut zum Tragen kommt. Die angestrebten hohen Druckeigenspannungen finden sich vornehmlich im Schweißgutinnern. Im weiteren Vorgehen wurden Schwingfestigkeitsuntersuchungen an den Stählen S355J2 und S960Q unter Verwendung konventioneller Zusatzwerkstoffe im Vergleich zum LTT-Zusatz durchgeführt. Die verwendeten Konstruktionsdetails sind ein Stumpfstoß unter Variation der Schweißnahtausführung (DY-Naht und V-Naht), ein Kreuzstoß mit HV-Naht sowie ein Überlappstoß mit einseitig und beidseitig geschweißter Kehlnaht. Weitergehend wurde eine bauteilähnliche Probe (die Längssteife) untersucht, bei der der LTT-Zusatzwerkstoff als zusätzliche Schweißlage aufgebracht wurde. Neben der Schwingfestigkeit wurden die Schweißnähte hinsichtlich der Eigenspannungen, der Eigenspannungsstabilität im Schwingversuch sowie metallografisch charakterisiert. Eine generell positive Wirkung des LTT-Zusatzwerkstoffes im Hinblick auf die Schwingfestigkeitssteigerung kann nicht bestätigt werden. Teilweise ist eine Steigerung der Schwingfestigkeit bei Substitution konventioneller Zusatzwerkstoffe zu beobachten, teilweise zeigt sich kein Effekt. Ursächlich hierfür ist die bei manchen Stoßformen mangelnde Steifigkeit quer zur Schweißnaht, die zur Ausbildung hoher Druckeigenspannungen infolge Phasenumwandlung notwendig wäre. Die bauteilähnliche Längssteife bestätigt allerdings das grundlegende Potential der LTT-Zusatzwerkstoffe bei Vorliegen hinreichender Steifigkeit. KW - Schweißen KW - Eigenspannungen KW - Schwingfestigkeit KW - Hochfester Stahl KW - LTT PY - 2020 UR - https://matplus.shop/produkt/p-1060-schwingfestigkeitsverbesserung-hochfester-schweissverbindungen-mit-hilfe-neuartiger-ltt-zusatzwerkstoffe SN - 978-3-946885-75-7 VL - P 1060 SP - 1 EP - 123 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-51216 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Determination of residual stress evolution during repair welding of high-strength steel components N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of design and welding-induced residual stress can lead to crack formation and ultimately to component failure, particularly in interaction with the degradation of the microstructure and mechanical properties high-strength steels during the repair process. In this context, component-related investigations of S500MLO and S960QL (FOSTA-P1311/IGF-Nr. 20162 N) focusing on welding residual stress evolution during local thermal gouging and rewelding. In this study, repair welding of S500MLO is carried out using in-situ digital image correlation (DIC) and ex-situ X-ray diffraction methods (XRD) to analyse strains and stresses. Therefore, self-restrained specimens were systematically gouged and rewelded with defined welding heat control (heat input, working temperature) and parameters. By means of structural mechanics calculations, geometries of self-restrained specimens were identified, that represent defined rigidity conditions of repair welds of real components. It could be shown that with increasing restraint intensity significantly higher residual stresses occur in the weld metal and heat affected zone. Furthermore, it revealed that the transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the local residual stresses after cooling to RT longitudinal and transverse to the weld direction showed a good comparability with global DIC analyses. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - MAG-Schweißen KW - Eigenspannungen KW - Reparatur KW - Thermisches Ausfugen KW - Hochfester Stahl PY - 2021 AN - OPUS4-56700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Berücksichtigung konstruktiver Einflüsse für die beanspruchungsgerechte Reparatur hochfester Schweißverbindungen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb sind für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl geplant, mit dem Ziel Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abzuleiten. Hierfür sind gerade Analysen an hochfesten Stahlgüten S500 für den Offshore-Bereich und S960QL für den Mobilkranbau interessant, die zur Errichtung und Fertigung hocheffizienter Konstruktionen wie Windenergieanlagen notwendig sind. Die Erkenntnisse bieten eine Grundlage für entsprechende Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. T2 - NA 092-00-05 GA (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 10.03.2021 KW - Eigenspannungen KW - Gefügedegradation KW - Hochfester Feinkornbaustahl KW - Reparatur KW - Schweißen KW - Wärmeführung PY - 2021 AN - OPUS4-53316 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Einfluss von Konstruktion und Wasserstoff auf die Kaltrissbildung hochfester Feinkornbaustähle N2 - Der konstruktive Leichtbau erfordert den zunehmenden Einsatz hochfester Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa. Neben den durch die Wandstärkenreduzierung erreichbaren Einsparungen an Ressourcen und Fertigungszeit lässt sich eine weitere Minimierung der Schweißzeit und -kosten mittels abgesenkter Schweißnahtvolumina erreichen. Hierzu wurden moderne Lichtbogenprozesse, wie bspw. der modifizierte Sprühlichtbogen (Mod.SLB), mit erhöhter Abschmelzleistung entwickelt, mit denen auch enge Nahtspalte bzw. Nahtöffnungswinkel geschweißt werden können. Hochfeste Verbindungen unterliegen zunehmend erhöhten Anforderungen in Bezug auf die schweißtechnische Verarbeitung und der resultierenden Bauteilperformance und sicherheit. Dies gilt insbesondere beim Bauteil-schweißen mittels solcher Hochleistungsverfahren in Verbindung mit engen Nahtspalten. In der vorliegenden Arbeit soll dieser Herausforderung durch Klärung der Einflüsse auf die Kaltrissbildung bei einem hochfesten Feinkornbaustahl S960QL Rechnung getragen werden. Für die Kaltrissprüfung werden entsprechende adaptierte Proben analog dem selbstbeanspruchenden TEKKEN-Test verwendet und hinsichtlich Rissbildung, Gefüge, Gehalt an diffusiblem Wasserstoff und Eigenspannungen analysiert. Die Variation der Nahtöffnungswinkel der Prüfnähte erfolgt zwischen 30° und 60°. Zur Vermeidung wasserstoffunterstützter Kaltrissbildung wird die Wirksamkeit einer Nachwärmprozedur aus der Schweißwärme heraus untersucht. Als Ergebnis zeigen die Schweißgüter, die an reduziertem Nahtöffnungs-winkel erzeugt wurden, im Mittel etwas höhere Wasserstoffkonzentrationen. Zudem ist an diesen Schweißgütern eine vermehrte Mikro- als auch Makrorissbildung festzustellen. An allen Proben, die nicht nachgewärmt wurden, treten Kerbrisse aufgrund von Kaltrissbildung auf, deren Vermeidung sich durch ein Nachwärmen unmittelbar nach dem Schweißen als besonders effektiv darstellte. T2 - DVS Congress - Große Schweißtechnische Tagung CY - Online meeting DA - 14.09.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Kaltriss KW - TEKKEN PY - 2020 AN - OPUS4-51258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Einfluss der Wärmeführung auf den Beanspruchungszustand in additiv gefertigten Bauteilen aus hochfestem Stahl N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - OVGU-Kolloquium (BMDK des IWF) CY - Magdeburg, Germany DA - 23.06.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56726 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Terhedebrügge, Gabriel A1 - Prager, Jens T1 - How can SHM be applied in a quality assured and legally compliant manner? T1 - Wie kann SHM qualitätssicher und rechtssicher angewendet werden? N2 - Many SHM applications developed at universities and research institutions have not yet left the laboratory scale. Possible reasons for this include: - Real components and structures are often more complex than expected, - The POD (probability of detection) of the SHM system is usually difficult to determine, - The reliability of SHM systems is often unsatisfactory, and - The transition from recurring inspection to permanent monitoring with automated SHM systems fails due to existing safety regulations and testing standards. The workshop addresses these issues and aims to present solutions that facilitate the practical use of SHM. The solutions will be developed using real-world applications, such as those in the field of renewable energy. N2 - Viele SHM-Anwendungen, die an den Universitäten und Forschungseinrichtungen entwickelt wurden, haben den Labormaßstab noch nicht verlassen. Mögliche Gründe dafür sind, - dass reale Bauteile und Strukturen häufig komplexer sind als erwartet, - die POD (probability of detection) des SHM-Systems zumeist schwer bestimmbar ist, - die Zuverlässigkeit der SHM-Systeme oft nicht zufriedenstellend ist und - der Übergang von wiederkehrender Prüfung zur permanenter Überwachung mit automatisierten SHM-Systemen an vorhandenen Sicherheitsrichtlinien und Prüfvorschriften scheitert. Der Workshop greift diese Fragestellungen auf und soll Lösungsansätze aufzeigen, die den Einsatz von SHM in der Praxis erleichtern. Die Lösungen werden beispielhaft für reale Anwendungen, z.B. aus dem Bereich der erneuerbaren Energien, erarbeitet. T2 - SCHALL 25 CY - Dresden, Germany DA - 28.03.2025 KW - SHM KW - Legal aspects KW - Pressure vessels KW - SMART-tools KW - QI-Digital KW - Periodic inspection PY - 2025 AN - OPUS4-62909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Large scale hydrogen assisted cracking test for thick walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods or jackets. These components are typically submerged arc welded (SAW) high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicate the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam / layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled with 22 passes and a seam length of 1,000 mm. Additional welded stiffeners simu-lated the effect of a high restraint, to stimulate critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of 48 h after welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modelling allowed the qualitative estimation of the hydrogen diffusion in the weld. A remarkable HAC occurrence was not identified and proves both, a certain resistance of the weld joint to HAC and the (questionable) duration of the MWT. T2 - IIW Annual Assembly, Meeting of Commission II-C CY - Singapore DA - 19.07.2023 KW - Mock-up KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Offshore KW - Steel PY - 2023 AN - OPUS4-57977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Adequate repair concepts for high-strength steel weld joints for offshore support structures considering design influences N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process [1]. Corresponding standards hardly provide any information on adequate repair concepts, and there is no uniform scientific data on which to base such concepts. In this study, several relevant findings are discussed based on examples of structural engineering focusing on mechanical-technological properties and residual stresses, e.g. [1]. Further experimental and numerical work as conducted by [2] and weld tests under defined restraint conditions in special weld test-setups [3] show that an optimization of the welding-induced stresses of high-strength structural steels is achievable by means of an adapted heat control. The present research involves systematic investigations of influences of shrinkage restraint, the number of repair cycles and heat control during repair welding of a recently available high-strength offshore steel S500MLO (EN 10225-1). A quantification of the shrinkage restraint of repair weld joints is achievable by means of restraint intensity concept [4], analogous to previous studies [5]. Using structural mechanics calculations, geometries of self-restrained specimens are identified representing different defined rigidity conditions of repair welds considering actual high-strength steel components. Welding experiments with DIC analyses (digital image correlation) of the occurring strains during welding and XRD analyses (X-ray diffraction) of the resulting residual stresses after welding and cooling show increasing transient loads and significantly elevated residual stress profiles in the weld area with increasing restraint intensity. Especially in the heat affected zone, tensile residual stresses of up to 80 % of the nominal yield strength occur when welding under increased restraint conditions. In relation to the presented existing results, this indicates that a safe repair welding is primarily achievable by means of appropriate repair concepts and heat control taking into account the high welding stresses and special microstructures of high-strength steels. Finally, the aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines, especially for SMEs, in order to avoid damage and, in most cases, expensive reworking and to improve the full utilization of the potential of high-strength steels. T2 - 74th IIW Annual Assembly and International Conference, C II-A CY - Online meeting DA - 07.07.2021 KW - High-strength structural steels KW - Welding KW - Repair KW - Residual stresses KW - Restraint PY - 2021 AN - OPUS4-53320 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - H2Mare - PtX-Wind: UAP 5.4 BAM Offshore Corrosion - Seawater Laboratory N2 - The lecture will focus on the experimental possibilities in BAM's seawater laboratory at the Eidersperrwerk. In this laboratory, water parameters can be monitored and, for the first time, it is possible to colonise and maintain salt water growth in a corrosion laboratory environment in order to study systems and materials for offshore applications. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Das Meerwasserlabor am Eidersperrwerk N2 - Das Meerwasserlabor (Laborcontainer) ist eine Remote-fähiges Elektrochemie-Labor mit entfeuchtungsfähiger Klimatisierung in dem eine Vielfalt an experimentellen Möglichkeiten besteht. Das Alleinstellungsmerkmal ist der Meerwasser-Bypass, durch den eine Besiedlung und Erhalt von Salzwasser- bzw. Brackwasserbewuchs (Bakterien, Algen, Tiere, Pilze, etc.) möglich ist. Der jährliche Verlauf der Meeresumwelt wird dadurch abgebildet. T2 - Leitprojekt H2Mare Verbundtreffen PtX-Wind & TransferWind CY - Frankfurt am Main, Germany DA - 05.12.2024 KW - Offshore Corrosion KW - Marine Corrosion KW - Corrosion KW - Green Hydrogen PY - 2024 AN - OPUS4-62054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Michael, Thomas A1 - Börner, Andreas T1 - Microstructure characterization of dissimilar metal welds of innovative high- and medium-entropy alloys to austenitic stainless steels joint by tungsten inert gas and friction stir welding N2 - The new multi-element alloying concept of systems with defined entropy (HEA — high-entropy alloy or MEA — medium-entropy alloy) is increasing in material research interest. Improved properties or combinations of properties are shown by several systems. Thus, the resulting microstructures and production of HEA/MEA as well as properties have been primarily investigated so far. Furthermore, processing is a key issue to transfer HEA/MEA systems to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Since most HEA are made of expensive alloying elements such as Co or Ni, they will not be used entirely as structural materials. Thus, it can be advantageous to weld conventional alloys such as austenitic stainless steels with the HEA and MEA to produce components that are both application-oriented and economically viable. Therefore, in this paper, first results of dissimilar metal welding, by tungsten inert gas (TIG) and friction stir welding (FSW), of a CoCrFeMnNi HEA as well as a CoCrNi MEA with a conventional AISI 304 austenitic stainless steel are presented. The focus is on the microstructure formation due to the two welding processes. The results of TIG welding show a dendritic microstructure, whereas in FSW both materials are stirred but still coexist. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2023 DO - https://doi.org/10.1007/s40194-023-01618-z SN - 1878-6669 SP - 1 EP - 9 PB - Springer AN - OPUS4-59252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Effect of Ultrasonic-Assisted Machining for Surface Functionalization of Innovative Work-Hardening Multi-Principal-Element Alloys N2 - Multi-principal-element alloys (MPEAs) are an alloying concept consisting of at least two main alloying elements resulting in unique microstructures and potentially superior physical, mechanical and chemical properties, for instance a high work hardening capacity. These characteristics are determined by four core effects: sluggish diffusion, severe lattice distortion, high-entropy and cocktail effect. The development of MPEAs is a promising approach to extend the range of applications of conventional alloys by exploiting these core effects. In the present study, as reference to the conventional high-manganese steel X120Mn12 (ASTM A128), characterized by particularly high work hardening capacity generating exceptional mechanical properties, work-hardening MPEAs based on the equimolar composition CoFeNi in combination with Mn and C were developed. Specimens were produced as bulk material by melting via an electric arc furnace. In a second step the specimens undergo a surface finishing via milling process. Therefore, a hybrid milling process was used which, in addition to producing defined surfaces, also has the potential to reduce tool wear and increase surface integrity by introducing compressive stresses and increasing hardness through pronounced work hardening in comparison to conventional machining. The so-called ultrasonic-assisted milling (USAM) is characterized by an axial oscillation of the tool during the milling process. The machining parameters were varied to analyze the effect on work hardening together with process forces during milling and resulting surface integrity. Subsequently, microstructure evolution, hardness as well as resulting wear resisting capacity were investigated and correlated with the composition and the USAM parameters. For the MPEA CoFeNi-Mn12C1.2 a pronounced lattice strain and grain refinement due to the plastic deformation during the USAM was recorded, especially at high USAM amplitude and lower cutting speed due to the greater number of tool oscillations per cutting engagement. Consequently, a hardness increase of up to 380 HV0.025 was induced for the aforementioned MPEA exhibiting a higher wear resistance compared to the X120Mn12. This shows the promising approach for the development of work-hardening materials based on new alloy concepts such as MPEAs allowing also coatings required for applications in tribological systems. As conventional hard and wear-resistant coatings are challenging in machining due to massive tool wear this approach of functional coating materials with high hardening capacity during USAM have the potential to reduce tool wear and ensure a adequate surface integrity and wear resistance. T2 - 50th International Conference on Metallurgical Coatings and Thin Films (ICMCTF 2024) CY - San Diego, CA, USA DA - 19.05.2024 KW - Ultrasonic assisted milling KW - Surface integrity KW - High entropy alloys PY - 2024 AN - OPUS4-61928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Entwicklung innovativer Niobcarbid-Fräswerkzeuge N2 - Die Niobvorkommen übersteigen die von Wolfram um ein Vielfaches. Mit 92 % ist Brasilien heute der weltweit größte Niobproduzent. Daher ist NbC eine nachhaltige und wirtschaftliche Alternative zu konventionellen Schneidstoffen, insbesondere zu Wolframkarbid (WC). Darüber hinaus kann NbC in einer Ni-Legierungsmatrix verwendet werden und bietet somit als Ersatz für WC in einer Co-Matrix als Schneidstoff erhebliche Vorteile in Bezug auf Gesundheitsrisiken sowie Rohstoffpreis- und Versorgungsrisiken. Auf der Grundlage jüngster Studien, in denen eine höhere Leistung von NbC im Vergleich zu WC-Schneidwerkzeugen festgestellt wurde, ist in dieser Studie die Zusammensetzung NbC-12Ni-4Mo-4VC für die Fertigbearbeitung eines hochfesten Stahls S960QL gewählt worden. Die Versuche wurden auf einer ultraschallunterstützten 5-Achsen-Fräsmaschine mit speziell angefertigten NbC-Werkzeugen durchgeführt, um sie mit handelsüblichen beschichteten WC-Schneideinsätzen zu vergleichen. Darüber hinaus wird der Einfluss eines Beschichtungssystems für die NbC-Schneidplatten getestet und hinsichtlich seiner Leistung im Zerspanungsprozess bewertet. Werkzeugverschleiß- und Schnittkraftanalysen werden durchgeführt, um optimale Parameterkonstellationen und Werkzeugeigenschaften für das neue NbC-Werkzeug zu ermitteln. Zusammen mit der Oszillation des ultraschallunterstützten Fräsens können die Belastungen auf die Bauteiloberfläche und das Werkzeug reduziert und das Verschleißverhalten des neuartigen NbC-Werkzeugs verfeinert werden. Diese Fräsversuche werden von standardisierten Verschleißtests mit den oben genannten Materialkombinationen begleitet und die Ergebnisse miteinander korreliert. Schließlich wird auch das Verhalten beim Einsatz schwer zerspanbarer Werkstoffe wie Ni-Legierungen oder innovativer Materialien wie Eisenaluminid getestet. Mit dieser Strategie lassen sich umfassende Erkenntnisse für den zukünftigen effizienten Einsatz von NbC für Fräswerkzeuge erzielen, die bereits seit Jahrzehnten in Form von WC erforscht werden. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Magdeburg, Deutschland DA - 30.11.2022 KW - Niobcarbid KW - Zerspanungswerkzeug KW - Ultraschallunterstütztes Fräsen KW - Werkzeugverschleiß PY - 2022 AN - OPUS4-56632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Zur Bewertung der Kaltrissempfindlichkeit moderner hochfester Feinkornbaustähle mit dem Implant-Test N2 - Der Implant-Test nach ISO 17642-3 gehört zur Gruppe der fremdbeanspruchten Kaltrisstests, bei dem eine äußere Beanspruchung auf einen zylindrischen Stab (Implant-Probe) definiert aufgebracht wird. Mit dieser Kaltrissprüfung wurden vergleichende Analysen zur Kaltrissempfindlichkeit der modernen hochfesten Feinkornbaustähle S960MC und S960QL durchgeführt. Zudem kamen sowohl Massiv- als auch Metallpulverfülldraht zur Variation der Wasserstoffkonzentration zum Einsatz. Der Einsatz des modernen modifizierten Sprühlichtbogens ermöglichte außerdem die Untersuchung des Einbrandprofils auf die Kaltrissbildung. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Hamm, Germany DA - 04.03.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Wasserstoff KW - Kaltriss KW - Implant-Test PY - 2020 AN - OPUS4-50506 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Einfluss der Schweiß- und Prüfparameter bei der Heißrissbewertung hochfester Schweißzusatzwerkstoffe N2 - Die Heißrissneigung beim Schweißen kann mittels einer ganzen Reihe von Prüfverfahren ermittelt werden. Eine etablierte Methode ist die sogenannte Varestraint-Prüfung, welche auch an der Bundesanstalt für Materialforschung und -prüfung (BAM) als modifizierter Varestraint/Transvarestraint-Test (MVT) zum Einsatz kommt. Die Ergebnisse von Varestraint-Prüfungen hängen jedoch stets in unterschiedlichem Maße von der individuellen Prüfmaschinenauslegung und den verwendeten Prüfparametern ab. Dies kann zu einer uneinheitlichen Bewertung des Rissverhaltens führen, wenn die Risslänge konventionell als Kriterium für die Rissneigung herangezogen wird. Scheinbare Abhängigkeiten von Prozessparametern erschweren dann die Interpretation der Ergebnisse. Eine neuartige Bewertungsmethodik entkoppelt den Maschineneinfluss vom Materialverhalten und verwendet die Dehnrate als Risskriterium in Analogie zu Prokhorovs Heißrissmodell. Die neue Auswertung wird anhand einer Studie hochfester Schweißzusatzwerkstoffe vorgestellt, deren Rissverhalten in Abhängigkeit der chemischen Zusammensetzung und der Schweißparameter bewertet wird. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Heißrisse KW - Varestraint-Test KW - Materialprüfung PY - 2023 AN - OPUS4-57070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Börner, Andreas T1 - Ultraschallunterstütztes Schlichtfräsen einer schwer spanbaren FeNi-Legierung N2 - Zunächst wird die BAM vorgestellt. Anschließend wird die Messung bzw. Bestimmung der Amplitude der Ultraschallunterstützung erläutert, gefolgt von Schlichtfräsexperimenten an AM-Bauteilen aus einer schwer spanbaren FeNi-Legierung. Es werden die Ergebnisse der Zerspankraft, der Rauheit und der Eigenspannungen vorgestellt. T2 - Ultrasonic Seminar CY - Stipshausen, Germany DA - 08.09.2022 KW - Ultraschallunterstütztes Fräsen KW - Alloy 36 KW - Schwer spanbar KW - Additive Fertigung PY - 2022 AN - OPUS4-55709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Influence of the WAAM process on residual stresses in high-strength steels (IIW-Doc. II-A-408-2022) N2 - High-strength fine-grain structeural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation. T2 - Intermediate Meeting of IIW Comissions II and IX CY - Online meeting DA - 17.03.2022 KW - MAG-Welding KW - Additive Manufacturing KW - Residual stresses KW - high-strength steel KW - cold cracking safety PY - 2022 AN - OPUS4-56712 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Innovatives Instandsetzungsschweißen von Altstahl: Materialverhalten und Herausforderungen N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit gibt es in der stahlverarbeitenden Industrie einen Trend zum Bauen im Bestand, um kostenintensive Sperrungen oder Rückbau zu vermeiden. Schweißen wird dabei als wirtschaftliches Fügeverfahren im Zusammenhang mit Altstählen kaum genutzt, obwohl Nieten- und Schraubenverbindungen oft unwirtschaftlich sind. Für die Instandsetzung ist häufig beschädigtes Bestandsmaterial durch neue Stähle zu ersetzen bzw. Alt-Neu-Stahl-Mischverbindungen herzustellen. Aufgrund der verschiedenen Herstellungsprozesse von Altstählen ist nicht jeder Stahl aus dem 20. Jahrhundert schweißgeeignet. Daher ist zunächst eine Schweißeignungsprüfung erforderlich. In den vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Ziel war es, eine Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen und Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese geben wesentlichen Aufschluss hinsichtlich ihres schweißmetallurgischen Verhaltens und ihrer Schweißeignung. Solche Grundlagen sind zur Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung bestehender Altstahl-Infrastruktur in Deutschland notwendig. T2 - 6. Niedersächsisches Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Altstahl KW - Schweiß-ZTU Diagramme KW - Instandsetzungsschweißen KW - Schweißeignungsprüfung KW - Dilatometrie PY - 2025 AN - OPUS4-62629 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas A1 - Schaupp, Thomas A1 - Zavdoveev, Anatoly T1 - Challenges for testing hydrogen-assisted cold cracking in weld seams of high-strength steel grades N2 - Hydrogen can cause weld cold cracking even days after fabrication. In this respect, higher strength steels present a challenge to established cold crack testing. In general, the tolerable hydrogen concentration for crack prevention decreases with increasing material strength. In addition, advanced welding processes require changes in weld geometry and heat input. This directly influences the formation of crack-critical microstructures, e.g. in hardened areas of the heat-affected zone. The limits of use and application of modern cold cracking tests are evaluated by (1) the externally loaded Implant-test and (2) the self-restraint Tekken-test. In particular, external mechanical stresses, which cause additional mechanical loads on the components during welding, must be considered due to the component-specific stiffness of high-strength steels. Accompanying test methods for determining hydrogen concentration and diffusion in welds are presented, such as carrier gas hot extraction for determining hydrogen concentration (ISO 3690) or temperature-dependent diffusion coefficients. These values are of great importance for a holistic approach to the evaluation of the cold cracking sensitivity of high strength steels. KW - Hydrogen KW - Welding KW - Cold cracking test KW - High-strength steel PY - 2024 DO - https://doi.org/10.37434/tpwj2024.08.01 SN - 0957-798X VL - 2024 IS - 8 SP - 3 EP - 9 PB - International Association "Welding" CY - Kyiv, Ukraine AN - OPUS4-60946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Prüfkonzept für die Wasserstoffaufnahme beim Schweißen im Betrieb an Wasserstoffpipelines N2 - Für eine effektive Nutzung von Wasserstoff ist zukünftig ein nationales, sowie europäisches Wasserstoffnetz aus Pipelines geplant. Schweißen an zukünftigen Wasserstoffpipelines im Betrieb (unter Gasfluss und Druck) ist dabei unumgänglich. Für Erdgaspipelines bestehen etablierte Reparaturkonzepte, wie z.B. das "Hot-tapping". Beim Schweißen an Wasserstoffpipelines muss jedoch eine erhöhte Wasserstoffaufnahme in das Pipelinematerial hinlänglich untersucht werden, um mögliche wasserstoffinduzierte Schädigungen auszuschließen. Im Rahmen des Projekts H2-SuD "Schweißen an in Betrieb befindlichen Wasserstoffpipelines" wurde ein Prüfkonzept für die Wasserstoffaufnahme beim Schweißen im Betrieb entwickelt, getestet und angewandt. Dabei wurden realitätsnahe Schweißexperimente an unter Druck stehenden Demonstratoren durchgeführt. Anschließend wurde eine kryogene Probenentnahmeprozedur etabliert und der diffusible Wasserstoffgehalt in den Proben via Trägergasheißextraktion (TGHE) ermittelt. Vielfältige Schweißexperimente an unter 50 bar bis 100 bar Druckwasserstoff stehenden Demonstratoren verschiedener Durchmesser (DN50, DN200) und Wandstärken (4,1 mm bis 7,8 mm) wurden mit unterschiedlichen Schweißparametern durchgeführt. Dabei wurde ein signifikanter Einfluss von Wandstärke, Streckenenergie, Schweißnahtgeometrie und Abkühlbedingung auf die Wasserstoffaufnahme nachgewiesen. Die Durchführbarkeit und Eignung des Prüfkonzepts wurde aufgezeigt. T2 - Bacheloranden-, Masteranden-, Doktoranden Kolloquium (BMDK) OvGU Magdeburg CY - Magdeburg, Germany DA - 22.01.2025 KW - Reparaturschweißen KW - Pipeline KW - Wasserstoff KW - Ferngasleitung PY - 2025 AN - OPUS4-62502 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffunterstützte Kaltrissbildung in Schweißnähten hochfester Stahlgüten - Anforderungen an die Prüfung N2 - Die Vortrag gibt einen Überblick, warum Kaltrissprüfung von geschweißten Stählen ständig weiterentwickelt werden muss. Am Beispiel des Implant- und Tekken-Tests werden die Einsatz- u. Anwendungsgrenzen bewertet. Zu berücksichtigen ist, dass beim Schweißen eine äußere mechan. Beanspruchung durch bauteilspezifische Steifigkeitsverhältnisse wirksam ist. Zusätzlich werden weiterführende Prüfverfahren zur Bestimmung der Wasserstoffkonzentration und -diffusion in Schweißnähten vorgestellt, wie die Trägergasheißextraktion (TGHE) für die Ermittlung der Wasserstoffkonzentration (ISO 3690) oder Hochtemperaturdiffusionskoeffizienten. Diese Werte sind für die schweißtechnische Praxis von großer Bedeutung, um Haltezeiten z.B. für das Wasserstoffarmglühen abzuleiten. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Wasserstoff KW - Kaltrissprüfung KW - Schweißen KW - Stahl KW - Hochfest PY - 2021 AN - OPUS4-53902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Effect of deposition strategies on mechanical properties and residual stresses at the transition zone of component and substrate in hybrid DED-arc manufacturing N2 - In hybrid additive manufacturing, components or semi-finished products manufactured by conventional primary forming are enhanced or modified by additive manufactured structures. The integration of additive manufacturing steps into existing production routes opens up significant economic and technical potential. However, systematic investigations focusing on the critical transition area between the specific properties of the substrate (like high-strength) and the additively manufactured component, made of specific filler material, are still lacking. Residual stresses heighten the risk of cold cracking, excessive distortion and a reduction in yield stress. This is particularly evident in sensitive transition areas, resulting from a complex interaction among the material used, process conditions, and component design. This risk can be minimized by an optimized layer structure in combination with suitable process parameters. The focus of the present study was to determine the influence of deposition strategy on the Δt8/5 cooling time, the mechanical properties and the residual stresses in order to establish a correlation between heat control, cooling conditions and residual stresses in the transition area of hybrid-additive components. This contributed to the knowledge regarding the safe avoidance of cold cracking, excessive distortion and a reduction in yield stress and the implementation of hybrid DED-arc manufacturing. The heat control was varied by means of the build-up strategy, heat input and working temperature such that the Δt8/5 cooling times corresponded to the recommended processing range. For the deposition strategy, significant effects were exhibited, in particular on the local residual stresses in the transition area. The working temperature showed a higher influence on cooling time, displacement and residual stresses than the heat input. A low working temperature of 100 °C produces almost twice as much deformation of the substrate plate in the tests compared to manufacturing at a high working temperature of 300 °C. Furthermore, compressive longitudinal residual stresses in the sensitive transition area are reduced from 500 MPa to approx. 100 MPa by adjusting the working temperature from 100 °C to 300 °C. Such complex interactions must be clarified comprehensively to provide users with easily applicable processing recommendations and standard specifications for an economical hybrid additive manufacturing of components, for example made of high-strength steels in the transition area. T2 - 77th IIW Annual Assembly and International Conference on Welding and Joining CY - Rhodes, Greece DA - 06.07.2024 KW - DED-Arc KW - Residual stress KW - Heat control PY - 2024 AN - OPUS4-61925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Reparaturschweißen zukünftiger, in Betrieb befindlicher Wasserstoffpipelines N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung. Der Transport wird vorwiegend durch das europäische Ferngasleitungsnetz erfolgen. Bisherige Untersuchungen zeigen, dass bisher verwendete Rohrstähle grundsätzlich für den Wasserstofftransport geeignet sind. Diese Eignung ist nicht direkt auf Reparaturfragestellungen im Betrieb übertragbar, da Schweißungen aus technisch-ökonomischen Gründen oft unter fortwährendem Gasfluss durchgeführt werden. Ein im Erdgasnetz angewandtes Konzept ist das Anbohren druckführender Pipelines („Hot Tapping“). Dazu werden Zylinderhalbschalen zuerst durch Längs- und dann per Rohrrundnähten an die Pipeline geschweißt. Essenziell ist dabei die maßgeschneiderte Wärmeeinbringung, um das „Durchbrennen“ in die Pipeline zu vermeiden. Für zukünftige Wasserstoffpipelines liegt der Fokus u.a. auf dünnwandigen Leitungen. Im Gegensatz zu Erdgas, führen die beim Schweißen erreichten hohen Temperaturen an der Innenseite der Pipeline zu einer zusätzlichen Wasserstoffaufnahme in den Rohrstahl mit möglicher Materialdegradation. Zur praktischen Lösung der Fragestellung, sind internationale Aktivitäten im Gang. Diese umfassen bspw. die Möglichkeiten und Weiterentwicklung von realistischen Prüfkonzepten (u.a. durch maßstäbliche Bauteilversuche). Dazu untersucht die Bundesanstalt für Materialforschung und -prüfung (BAM) in einem DVGW-geförderten Kooperationsprojekt mit Gasnetzbetreibern, die Frage der Übertragbarkeit der Schweißkonzepte der Erdgastechnik auf zukünftiger Wasserstoffpipelines. T2 - DVS CONGRESS 2024 CY - Erfurt, Germany DA - 16.09.2024 KW - Schweißen KW - Reparatur KW - Wasserstoff KW - Pipeline PY - 2024 AN - OPUS4-61076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Reparaturschweißen zukünftiger, in Betrieb befindlicher Wasserstoffpipelines N2 - Es existieren konkrete nationale und europäische Pläne für eine Wasserstoffpipeline Netz. Dieses soll in Zukunft eine Nachhaltige Energieversorgung von Industrie mit hohem energiebedarf sicherstellen. Dabei müssen zukünftige Wasserstoffpipelines aus wirtschaftlich und technischen Gründen im Betrieb gewartet, repariert oder erweitert werden. Die Übertragbarkeit von etablierten Reparaturkonzepten von Ergaspipelines, wie das "Hot-tapping", muss für Wasserstoffpipelines hinlänglich untersucht werden. Das Schweißen im Betrieb ist dabei unumgänglich. Durch eine erhöhte thermische Belastungen bei der Schweißprozedur muss die Wassestoffaufnahme in den Pipelinestahl ausgehend von der Innenwand der Pipeline und eine mögliche Materialdegradation (hydrogen embrittlement, HE) eingehend untersucht werden. Dazu wurden im Rahmen des Projekts "H2-SuD" zwei Prüfkonzepte entiwckelt. Ein Demonstrator Konzept (1) zur Bestimmung der Wasserstoffaufnahme durch realistische Reparaturschweißversuche an druckbeaufschlagten Demonstratoren und ein Prüfkonzept (2) mit vereinfachter Geometrie zur Messung von Wärmefeldern, die beim Reparaturschweißen entstehen. Erste Ergebnisse zur Wasserstoffaufnahme (1) und Temperaturmessungen (2) werden präsentiert und bewertet. Beide Prüfkonzepte bieten die experimentelle Grundlage zur Validierung von geplanten Temperatur- und Diffusionssimulationen von Reparaturschweißungen an Wasserstoffpipelines. T2 - 1. Weiterbildungsveranstaltung 2025 des DVS BV Potsdam CY - Götz, Germany DA - 19.02.2025 KW - Reparaturschweißen KW - Wasserstoff KW - Pipeline PY - 2025 AN - OPUS4-62606 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test for safety assessment of in-service welding on / onto pressurized hydrogen pipelines N2 - Hydrogen is the energy carrier of tomorrow for a fossil-free future. This requires a reliable transport infrastructure capable of transporting large quantities of hydrogen, e.g. for the steel and chemical industries. In addition to the construction of new pipelines, the conversion of existing natural gas (NG) networks is an essential part of global hydrogen strategies. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the known effects of hydrogen embrittlement, the compatibility of the materials for the proposed pipelines (typically low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines require frequent maintenance, repair, or the need to install additional outlets. In some cases, it is necessary to perform welding on or to the pipelines while they are still in service, i.e. with active gas flow under high pressure, such as the well-known "hot tapping". This in-service welding poses challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity of the respective materials compared to room temperature. In this context, knowledge about hot tapping on hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from natural gas to hydrogen pipeline networks. For this reason, the present study presents a specially designed mock-up / demonstrator concept for the realistic assessment of the welding process conditions. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding PY - 2025 AN - OPUS4-62874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Evaluation of welding on in-service pressurized hydrogen pipelines by component testing N2 - Hydrogen transportation is fundamentally different from natural gas (NG) as it can be absorbed into the pipeline material. However, pipelines require frequent maintenance or repair, in some cases on or onto the pipelines while they are still under pressure. This in-service welding causes challenges for hydrogen operations. They can be roughly divided into: (1) possible austenitization of the inner pipe material exposed to hydrogen, and (2) welding itself with its temperature cycles. Both lead to a significant increase in hydrogen solubility/diffusivity of the materials. Fundamental investigations are required due to the missing service experience. The present study introduces a specially designed demonstrator concept for the assessment of the welding processing conditions. The mock-up was designed to enable temperature measurement during welding as well as ex-post extraction of samples for the quantification of the absorbed hydrogen. The necessary pressurized hydrogen volume was limited by the insertion of a solid cylinder. Welding experiments on the pressurized mock-ups (DN50 and DN200) have shown that the austenitization temperature is nearly reached on the inner surface of the pipeline. This corresponds to a significant hydrogen absorption of several ppm in the welded joint, especially for thin-walled pipelines. Nonetheless, a potential hydrogen assisted cracking was not identified. T2 - 24. Werkstofftechnisches Kolloquium CY - Chemnitz, Germany DA - 02.04.2025 KW - Pipeline KW - In-Service KW - Welding KW - Hydrogen PY - 2025 AN - OPUS4-62917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Repair Welding of In-Service Hydrogen Pipelines - Concepts and Challenges N2 - Hydrogen is set as the energy carrier of tomorrow for a more sustainable fossil fuel free future. As this necessitates a reliable transport infrastructure, repurposing of the existing natural gas grid is planned. With regards to the well-known effect of hydrogen embrittlement, the compatibility of utilized materials must be investigated. First comprehensive studies on pipeline material hydrogen compatibility indicate that these materials can be applied to a certain extent. Nonetheless, the material compatibility is currently of high interest and focus of numerous research projects worldwide. However, pipelines require frequent maintenance and repair work. As part of these, in some cases it is necessary to do weldments onto pipelines while they are pressurized. This in-service welding introduces additional challenges for the material compatibility. Due to the resulting high temperatures, the metallurgical changes in the material and of course the presence of high-pressure hydrogen in the pipeline, additional investigations need to be conducted to ensure that no critical material degradation because of increased hydrogen absorption occurs and an overall material compatibility is given. For this reason, the present paper introduces in-service welding on pipelines. An overview of current research projects that deal with the application of in-service welding specifically on hydrogen pipelines and the emerging problems when applying these techniques on hydrogen pipelines is given. Methods of material testing, their limits and possible solutions are presented and discussed. T2 - 2024 15th International Pipeline Conference CY - Calgary, Alberta, Canada DA - 23.09.2024 KW - Hydrogen KW - Pipeline KW - Welding KW - In-Service PY - 2024 SN - 978-0-7918-8856-8 DO - https://doi.org/10.1115/IPC2024-133052 SP - 1 EP - 6 PB - The American Society of Mechanical Engineers (ASME) CY - New York AN - OPUS4-62262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Challenges in the evaluation of the weldability of old mild steels for future use N2 - From the middle of the 19th century, the development and implementation of completely new manufacturing processes meant that molten steel could be produced in almost any quantity. This enabled the widespread use of the steels from this time, whose area of application was considerably expanded. Numerous structures built on this basis are still in operation today and represent an essential part of the infrastructure. For example, around 50 % of the bridges and engineering structures in the German railway network are over 80 years old, with around 80 % of these structures having existed for more than 100 years. Similarly, around 6,000 bridges in Germany's road network were built more than 80 years ago. Particularly, today high level of loads due to railway/road traffic (masses, speed etc.) intensifies the importance of maintaining and repairing these structures. The focus of these measures is to enable the structures to fulfil future requirements. As earlier constructions were predominantly designed for screws and rivet joints, old steels were originally manufactured without considering their suitability for welding. In addition, for historical steel structures there is often insufficient or no documentation available. This includes data on material specifications such as the chemical composition, information on the mechanical-technological properties and on the manufacturing process used. These missing information poses a major challenge for the assessment of the steels suitability for welding. Furthermore, old steels are characterised by a typical macrostructure. Depending on whether the manufacturing process is a cast steel process or ingot casting (currently continuous casting), the question arises as to the type of deoxidisation (non-/deoxidized). In the case of non-deoxidized old mild steels, a relatively clean, dense surface layer, the so-called ‘rim-layer’, forms during the solidification of the steel ingot. Towards the centre of the sheet cross-section however, the remaining molten metal becomes increasingly enriched with tramp elements such as sulphur and phosphorus. This so-called segregation layer makes fault-free welding significantly more difficult, as depending on the heat input, chemical composition and the filler metal used, hot cracking, the risk of brittle fracture and a tendency to terrace fracture can be expected. Thus, an individual assessment of the suitability for welding of each old steel charge used in such old structures, that must be repaired is necessary. T2 - 78th Annual Assembly and International Conference CY - Genoa, Italy DA - 22.06.2025 KW - Old mild Steels KW - Weld-CCT diagrams KW - Suitability for welding KW - Dilatometry KW - Repair measures PY - 2025 AN - OPUS4-63649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Zuverlässige Wasserstoffbestimmung in Metallen und ihren Schweißverbindungen: Parameter, Einflüsse, Grenzen N2 - Im Zuge der wasserstoffbasierten Energiewirtschaft von morgen, kommt der Errichtung der dementsprechenden Infrastruktur die zentrale Rolle zu. Der überwiegende Teil bisher eingesetzter und meist geschweißter Werkstoffe, wie Stähle, kann unter bestimmten Bedingungen zur Wasserstoffversprödung neigen. Dies umfasst die klassische verzögerte Kaltrissbildung während der Schweißverarbeitung als auch Versprödungsphänomene während des Betriebs. Für die Bewertung eines jeden Wasserstoffeffektes auf bspw. die mechanischen Eigenschaften eines geschweißten metallischen Werkstoffes, muss der Wasserstoffgehalt präzise bestimmt werden, Im Fall von Schweißnähten ist die beispielsweise nach der ISO 3690, die klassische isotherme Trägergas-Heißextraktion (TGHE). Die TGHE basiert dabei auf der beschleunigten Wasserstoffentgasung aufgrund der thermischen Aktivierung des Wasserstoffs bei erhöhten Temperaturen. Neben der reinen Quantifizierung des Wasserstoffs, kann über die thermische Desorptionsanalyse (TDA) mit variierten Heizraten, der Bindungszustand an mikrostrukturellen Defekten im Material festgestellt und bewertet werden. Für beide Techniken sind experimentelle und messtechnische Einflüsse zu beachten, die großen Effekt auf das Ergebnis haben. Für die TGHE schlägt die ISO 3690 schlägt beispielswiese verschiedene Probengeometrien sowie Mindestextraktionszeiten vor. Die vorliegende Studie fasst Ergebnisse und Erfahrungen zahlreicher Untersuchungen an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit unterschiedlichen Probentemperaturen und Geometrien (ISO 3690 Typ B und zylindrische TDA-Proben) zusammen hinsichtlich: Einfluss der Probenoberfläche (poliert/geschweißt), Messgenauigkeiten in Abhängigkeit des Probenvolumens sowie die unzureichende Überwachung des Effektes des PI-Reglers auf die Extraktionstemperatur. Insbesondere eine abweichende Extraktionstemperatur zur eingestellten Temperatur, kann die Messergebnisse wesentlich verfälschen. Basierend auf den Ergebnissen werden Methoden aufgezeigt, um schnell die gewünschte Extraktionstemperatur zu erreichen, ohne physisch in das Messequipment eingreifen zu müssen. Dies dient der wesentlichen Verbesserung der Zuverlässigkeit der Wasserstoffmessung durch erhöhte Signalstabilität und beschleunigte Wasserstoffdesorption. Im Allgemeinen ist eine unabhängige Temperaturmessung mit Dummy-Proben für die gewählte Heizprozedur angeraten, um mögliche unerwünschte Temperatureinflüsse bereits vor der Messung auszuschließen. Die beschriebenen Methoden können ohne großen Aufwand direkt in die industrielle Anwendung überführt werden. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Wasserstoff KW - Messung KW - Trägergasheißextraktion KW - ISO 3690 KW - Schweißverbindung PY - 2023 AN - OPUS4-58307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Hübler, Daniela A1 - Schröpfer, Dirk A1 - Börner, Andreas A1 - Kannengießer, Thomas ED - Hanke, S. T1 - Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling N2 - The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Niobium carbide KW - Cutting tool KW - Ultrasonic-assisted milling KW - Tool wear PY - 2023 DO - https://doi.org/10.1016/j.wear.2023.204722 SN - 0043-1648 VL - 522 SP - 1 EP - 7 PB - Elsevier B.V. AN - OPUS4-57561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy Modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. There is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining for a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA) is investigated. Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - IIW Annual Assembly CY - Singapore DA - 16.07.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy Modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. In addition to increasing demands to replace conventional cobalt alloys with nickel alloys as a result of price and supply risks, there is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining is investigated. The alloy used is a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA). Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 31.05.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. In addition to increasing demands to replace conventional cobalt alloys with nickel alloys as a result of price and supply risks, there is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining is investigated. The alloy used is a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA). Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - European steel technology and application days CY - Düsseldorf, Germany DA - 12.06.2023 KW - Ultrasonic assisted milling KW - Surface integrity KW - Tool wear PY - 2023 AN - OPUS4-58945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy Modification and ultrasonic assisted milling of wear resistant alloys with defined surfaces N2 - The targets for reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant technology, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. There is a growing demand in industry for defined functional surfaces of high quality for these coatings. Milling is a standard process for finish machining. The desired properties of wear resistant alloys imply significant challenges for the milling process due to high tool wear and surface defects. Besides the hardness of the coating materials, especially due to the precipitations, inhomogeneous, anisotropic weld structures of the claddings lead to further deteriorations of milling processes due to unstable milling conditions and process forces. A joint project of BAM and ISAF of TU Clausthal (Fosta P1550/IGF 21959 N) investigates the optimization of these challenging machining conditions by means of alloy modifications of the welding powder for plasma transferred arc cladding, without reducing the wear protection potential and using ultrasonic assisted milling process. In this paper, the influence of the microstructure and precipitation morphology adjusted by means of alloy modification on machining for a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA) is investigated. Through metallurgical investigations and in-situ measurement of cutting forces and temperatures at the cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity, a detailed analysis and correlation between microstructural properties and machinability is feasible. The findings allow recommendations for standards and processing guidelines, enabling safe and economical production of highly stressed steel components with non-critical, cost-reduced materials. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2023 AN - OPUS4-59086 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Investigation of the influence of PWHT heating rate and global stress conditions on the stress relief cracking mechanism of CrMoV steel SAW joints N2 - This presentation summarizes the latest research results of the influence of the post weld heat treatment (PWHT) rate and the global mechanical stress conditions on the stress relief cracking (SRC) susceptibility of low-alloyed and creep-resistant CrMoV steel submerged arc weld joints. It was found that a certain effect of very low heating rates could be confirmed. In addition, the interlinking of SRC susceptibility increasing effects during the PWHT and the ex-post indentification in metallographic cross-section via microstructure characterization is very complex. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Creep-resistant steel KW - Submerged arc welding KW - Stress relief cracking KW - Heating rate KW - Microstructure characterization PY - 2023 AN - OPUS4-57116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Alloy modification for additive manufactured Ni alloy components Part I: Effect on microstructure and hardness N2 - Alloy 36 is an iron-based alloy with 36% nickel. It is used in applications in which dimensional stability is critical, such as molding tools for composite materials in aerospace and automotive applications. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components. Additively manufactured components have a heterogeneous microstructure and anisotropic mechanical properties. In addition, the manufactured components require subsequent machining surface finishing due to the high requirements. Nickel iron alloys are difficult to machine. Additionally, inhomogeneous microstructure may lead to unstable cutting forces and conditions. Alloy modifications are made to the alloy 36. For this purpose, titanium, zirconium and niobium are added up to 1 % by mass each. Plasma-Transferred-Arc is used for the welding tests. The hardness profile is determined on the transverse section. The initial structure as well as the modifications have an austenitic structure. The microstructure of the modifications of Alloy 36 with 1% Ti and 1% Zr is not refined, instead the grain size increases. T2 - IIW C-II Intermediate meeting CY - Online meeting DA - 17.03.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-56622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Optimisation of surface residual stresses using hybrid milling processes for additive manufactured Nickel alloy components N2 - Ni alloys are cost intensive materials and generally classified as difficult-to-cut materials. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. Recent studies exhibited that hybrid machining processes, such as ultrasonic-assisted milling (USAM), are suitable for achieving favourable residual stress states at the surface of difficult-to-cut Ni-Cr alloys. In this investigation, wire arc additive manufactured (WAAM) specimens of alloy 36 were finish milled under different milling conditions. In addition to the machined surfaces condition and topology, the surface-near residual stresses were analysed using X-ray diffraction (XRD). Especially for low cutting speeds, significantly improved surface properties, roughness parameters and lower mechanical and microstructural degradations were found for the specimen machined with USAM compared to conventional milling. The improved surface integrity could furthermore be observed by a significant reduction of the tensile residual stresses in the surface boundary area. T2 - Bachelor-, Master-, Doktoranden-Kolloquium, Otto-von-Guericke-Universität Magdeburg CY - Magdeburg, Germany DA - 18.05.2022 KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2022 AN - OPUS4-54908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Challenges in repair welding of in-service h2-pipelines N2 - Hydrogen will be one of the most important energy carriers of tomorrow. For the necessary large-scale and long-distance transportation, a reliable pipeline infrastructure is required. It is meanwhile in the most countries accepted to follow a two-way strategy by (I) repurposing the existing natural gas (NG) grid combined with (II) the installation of new pipelines. For example, in Europe a so-called European Hydrogen Backbone (EHB) is planned for 2040. Currently, 28 countries work together to establish a hydrogen pipeline grid of several thousands of kilometers. In that connection, a wide number of materials are used with different thicknesses, strength levels, chemical composition, surface conditions and so on. Worldwide research projects suggest the general compatibility of the currently applied pipeline steels e.g., in Germany the “SysWestH2” project. Nonetheless, the hydrogen gas grid will require regular inspections, repair, and maintenance. In addition, sometimes pipeline tees are required to connect new grids or pipelines the existing infrastructure. From that point of view, existing concepts from NG-grids must be investigated in terms of the transferability to hydrogen service. An overview on occurring challenges for this hydrogen transition, especially for in-service weld repair procedures is given in this presentation. T2 - AMPP 2024 - The Association for Materials Protection and Performance CY - Genoa, Italy DA - 09.06.2024 KW - In-service KW - Pipeline KW - Repair welding KW - High-pressure KW - Hydrogen PY - 2024 AN - OPUS4-60327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Phase Transformation and Strain Evolution during Welding of Low Transformation Temperature Alloys N2 - In this work, the phase and strain formation in multipass welding of LTT gas metal arc welds were observed under realistic restraints by means of time resolved angular-dispersive synchrotron X-ray diffraction at the High Energy Materials Science beamline HEMS at PETRA III (DESY), Hamburg Germany. It was shown that the strain evolution during cooling correlates with the amount of martensite formed. Both, the strain of martensite and austenite are affected during phase transformation. Even though dilution processes limit the LTT effect in the root compared to the top layer, the strains are significantly reduced compared to the conventional weld metal. The observed effects are found for both Ni and Mn based LTT filler metals regardless of their respective Ms temperature. T2 - 2nd International Conference on Advanced Joining Processes AJP 2021 CY - Sintra, Portugal DA - 21.10.2021 KW - Welding KW - Residual Stress KW - In-situ diffraction KW - Synchrotron PY - 2021 AN - OPUS4-53609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Residual Stress Analysis on a DED-Arc High-strength Steel Component Using the Contour Method N2 - This poster compares the results of the residual stress determination of DED-Arc open hollow cuboid specimens via XRD with the contour method. The results are in very good agreement. T2 - ECRS11 CY - Prague, Czech Republic DA - 03.06.2024 KW - DED-Arc KW - Residual stress KW - Contour method PY - 2024 AN - OPUS4-60221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of hydrogen assisted cracking susceptibility of thick-walled submerged arc welded offshore steels N2 - Offshore wind turbines (OWT) are a key factor of the sustainable energy generation of tomorrow. The continuously increasing installation depths and weight of the OWTs require suitable foundation concepts like monopiles or tripods. Typically, mild steels like the S420ML are used with plate thicknesses up to several hundreds of mm causing high restraints in the weld joints. Due to the large plate thickness, submerged arc welding (SAW) with multiple wires is the state-of-the-art welding procedure. As a result of the very high stiffness of the construction, a certain susceptibility for time-delayed hydrogen-assisted cracking (HAC) may occur. The evaluation of crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e., workshop) scale. The investigated mock-up, weighing 350 kg, comprised heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated via the use of welding fluxes in dry (HD < 5 ml/100g Fe) and moisture condition (HD > 15 ml/100g Fe). The residual stresses were determined by a robot X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and heat affected zone. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and welding parameters. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Component test KW - NDT KW - Waiting time PY - 2023 AN - OPUS4-58672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Residual Stress Evolution During Slot Milling for Repair Welding and WAAM of High-Strength Steel Components N2 - High-strength steels have great potential for weight optimization due to reduced wall thicknesses in many modern steel constructions. Further advances in efficiency can be achieved through the application of additive manufacturing processes, such as Wire Arc Additive Manufacturing (WAAM). These technologies enable the sustainable and resource-efficient manufacturing of high-strength steels into near-net-shape, efficient structures. During the production of steel structures, unacceptable defects may occur in the weld area or in the WAAM component, e.g., due to unstable process conditions. The economical solution for most of the cases is local gouging or machining of the affected areas and repair welding. With respect to the limited ductility of high-strength steels, it is necessary to clarify the effects of machining steps on the multiaxial stress state and the high design-induced shrinkage restraint. In this context, the component-related investigations in two research projects are concerned with the residual stress evolution during welding and slot milling of welds and WAAM structures made of high-strength steels with yield strengths ≥790 MPa. In-situ digital image correlation (DIC) and ex-situ X-ray diffraction (XRD) were used to analyse the stresses and strains induced on specimens during and after milling. The systematic analyses revealed a significant interaction of the stiffness and relaxation of the specimens with the initial residual stresses induced by welding. T2 - ICRS 11 - The 11th International Conference on Residual Stresse CY - Nancy, France DA - 27.03.2022 KW - MAG-Schweißen KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Reparaturschweißen KW - Gefügedegradation KW - Windenergie PY - 2022 AN - OPUS4-56708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Für eine nachhaltige und ressourceneffiziente Fertigung von Windkraftanlagen ist der Einsatz moderner hochfester Feinkornbaustähle vielfach notwendig. Bei der Montage hochfester Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Derzeitige Normen und Verarbeitungsrichtlinien geben hierbei kaum Informationen zu adäquaten Reparaturkonzepten, insbesondere für hochfeste Stähle. Vor diesem Hintergrund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der schweißtechnischen Reparatur durch lokales thermisches Ausfugen und erneutes Schweißen durchgeführt. Hierzu werden einige wesentliche Ergebnisse an Beispielen des Ingenieurbaus, mit Blick auf die mechanisch-technologischen Eigenschaften und Eigenspannungen erörtert. In einem aktuellen Vorhaben (FOSTA P1311, IGF 20162N) sind darauf aufbauend die Einflüsse durch die Schrumpfbehinderung und Wärmeführung beim Reparaturschweißen hochfester Feinkornbaustähle (S500MLO, S960QL) sowie die Reparaturzyklenanzahl Fokus systematischer Untersuchungen. Mittels strukturmechanischer Berechnungen ließen sich hierzu selbstbeanspruchende Probenformen identifizieren, die unterschiedliche definierte Steifigkeitsverhältnisse von Reparaturschweißnähten realer Bauteile abbilden. Schweißnähte an diesen bauteilähnlichen Proben weisen signifikant erhöhte schweißbedingte Beanspruchungen mit zunehmenden (Biege-)Einspanngraden auf. Im Vergleich mit bisherigen Erkenntnissen wird gezeigt, dass eine sichere Reparatur solcher Schweißnähte nur mittels optimaler Reparaturkonzepte und Wärmeführung gelingt, um diesen hohen Beanspruchungen und auch den speziellen Gefügen hochfester Stähle Rechnung zu tragen. Ziel der Untersuchungen ist es letztlich, Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte gerade für KMU abzuleiten, um Schäden und zumeist teure Nacharbeiten zu vermeiden. T2 - 4. Niedersächsisches Symposium Materialtechnik CY - Online meeting DA - 25.02.2021 KW - Feinkornbaustähle KW - Hochfest KW - Reparaturschweißen KW - Eigenspannungen PY - 2021 AN - OPUS4-52562 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Analysen zur Beeinflussung von Gefüge und Fertigungsbeanspruchungen bei der Generation, Reparatur und Bearbeitung hochbelasteter Komponenten Kurzvorstellung des DVS Vorhabens 1.3211 (20.979N) N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die ersten Ergebnisse der Mikrostruktur sowie der Härte der via PTA gefertigten Probenkörper des CoCr-Werkstoffes und den ersten Modifizierungen werden vorgestellt. Darüber hinaus wird ein Ausblick auf die folgenden Arbeiten gegeben. T2 - Gemeinschaftssitzung DIN/DVS NAS 092-00-05 GA "Zerstörende Prüfung von Schweißverbindungen" CY - Online meeting DA - 10.03.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Plasma-Pulver-Auftragschweißen KW - Schweißzusatzmodifikation KW - Schlichtfräsen PY - 2021 AN - OPUS4-52352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ryll, Tom William T1 - Researching automation of gypsum recycling N2 - This poster illustrates first successful experiments of recycling gypsum in hypersaline solutions with quantification via Raman-spectroscopy. To furhter enhancements include an automation setup, that was developed to gain in-situ measurements and open a pathway for batch-conversions and upscaling. T2 - BESSY@HZB User Meeting CY - Berlin, Germany DA - 12.12.2024 KW - Recycling KW - Gypsum KW - Raman-spectroscopy KW - Automation PY - 2024 AN - OPUS4-62292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Nichtrostende Stähle - Passivität ist naturgemäß aber unter welchen Bedingungen stabil ? N2 - Der Vortrag behandelt die Passivität von nichtrostenden Stählen. Es werden Ausführungen zur Passivschichtbildung und deren Kinetik gemacht. Weiterhin werden lokale Korrosionsarten näher erläutert und deren Mechanismen erklärt. An praktischen Beispielen werden inner und äussere Einflussfaktoren auf die Passivität und Korrosionsbeständigkeit von nichtrostenden Stählen näher beleuchtet und erklärt. T2 - fkks infotag 2021 CY - Online meeting DA - 14.01.2021 KW - Korrosion KW - Passivität KW - Nichtrostender Stahl KW - Lochkorrosion KW - Spaltkorrosion PY - 2021 AN - OPUS4-52008 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Rouxel, T. A1 - Behrens, H. A1 - Deubener, J. A1 - Müller, Ralf T1 - Vacuum crack growth in alkali silicate glasses N2 - Crack growth velocity in alkali silicate glasses was measured in vacuum across 10 orders of magnitude with double cantilever beam technique. Measured and literature crack growth data were compared with calculated intrinsic fracture toughness data obtained from Young´s moduli and the theoretical fracture surface energy estimated from chemical bond energies. Data analysis reveals significant deviations from this intrinsic brittle fracture behavior. These deviations do not follow simple compositional trends. Two opposing processes may explain this finding: a decrease in the apparent fracture surface energy due to stress-induced chemical changes at the crack tip and its increase due to energy dissipation during fracture. KW - Silicate glass KW - Brittle fracture KW - Crack growth KW - Calculated intrinsic fracture toughness PY - 2021 DO - https://doi.org/10.1016/j.jnoncrysol.2021.121094 SN - 0022-3093 VL - 572 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-53144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Sintering and Foaming of Silicate Glass Powders N2 - The lecture focuses on the mechanisms of non-desired gas bubble formation and foaming during the sintering of glass powder compacts. It is shown that foaming is driven by carbon gases and that carbonates, encapsulated in micropores or mechaniacally dissolved beneath the glass surface, provide the major foaming source. T2 - Sandanski Workshop Sinter crystallization 27th-29th September 2021 PROJECT “THEORY AND APPLICATIONS OF SINTER-CYSTALLIZATION” DN 19/7 CY - Online meeting DA - 27.10. 2021 KW - Sintering KW - Non-desired foaming PY - 2021 AN - OPUS4-53772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Bedingungen für den schadensfreien Einsatz von nichtrostenden Stählen N2 - Unter Passivität versteht man den Korrosionsschutz durch dünne, festhaftende Schichten aus Korrosionsprodukten. Für den schadensfreien Einsatz nichtrostender Stähle ergeben sich daraus zwei grundsätzliche Anforderungen. Erstens muss sich die Passivschicht vollständig ausbilden können. Dabei sind die Oberflächenausführung, die mechanische Bearbeitung, die Elementverteilung, Ausscheidungen, die Wärmeeinbringung z.B. bei der schweißtechnischen Verarbeitung, Anlauffarben, sowie die chemische Nachbehandlung bzw. Konditionierung der Oberflächen von großer Bedeutung. Zweitens muss die Repassivierung von Defektstellen unter den Einsatzbedingungen möglich sein. Für das Repassivierungsvermögen sind die Legierungszusammensetzung, mögliche kritische Betriebszustände, prozessbedingte Besonderheiten, wie etwa Stagnationsbedingungen und Reinigungsprozesse von Bedeutung. T2 - Nichrostende Stähle - Eigenschaften und Anwendung CY - Düsseldorf, Germany DA - 01.06.2022 KW - Korrosion KW - Werkstoffauswahl KW - Dauerhaftigkeit PY - 2022 AN - OPUS4-54989 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaeß, Carsten T1 - 3D printing of crystallizing bioactive glasses N2 - Artificial bone replacement by individual customized three-dimensional resorbable bioactive glass has not yet been widely established in the clinical use. This is mainly due to the antagonism of sintering ability and suitable bioactivity. Competitive crystallization often prevents the generation of dense sintered bodies, especially for additive manufactured 3D structures. Previous studies of the fluoride-containing glass F3 have shown its potential to combine both sintering ability and suitable bioactivity. Furthermore, the occurring sintering blockade by surface crystallization of Na2CaSi2O6 was tunable by glass particle size. In this study the glasses F3, F3-Cu with 1 mol% CuO added at the expense of CaO and the well-known 13-93 were chosen to determine the influence of surface crystallization on 3D printed sinter bodies. For this purpose, grain size fractions in range of smaller 32 µm to 315 µm in fraction size of 6-20 µm were sieved from jaw crushed glass frit as well as glass cubes were cut from casted blocks for all glasses. Sintering behavior of both pressed and printed powder compacts was observed via heating microscopy. Crystallization was determined by DTA and crystallization progress was monitored on fractured sinter bodies and polished cubes via electron and laser scanning microscopy as well as with diffractometry. Depending on grain size the formation of crystalline support framework along former grain boundaries shows the capability to stabilize fully densified sinter bodies before softening. Beside of this, the generation of complex hierarchic porosity was possible as well. T2 - ICG Berlin 2022 CY - Berlin, Germany DA - 03.07.2022 KW - Bioactive Glass KW - Crystallization KW - Sintering KW - 3D printing PY - 2022 AN - OPUS4-55253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Babutzka, Martin T1 - Field exposure studies under sheltered and unsheltered conditions at different test sites in northern and eastern Germany: Update after 5 years of exposure N2 - A series of field exposure tests according to ISO 9223 up to 9226 was carried out at different locations to determine the corrosivity and the corrosion progress of different test sites throughout northern and eastern Germany. Standard test specimens of steel, zinc, copper and aluminium were exposed to rural, city and marine atmosphere at test sites of the Bundesanstalt für Materialforschung und -prüfung (BAM). Test sites at city atmosphere comprised exposure on a rooftop, next to a highly frequented road and directly at a motorway. Exposure under marine conditions was carried out at Heligoland in the North Sea. The specimens were stored under sheltered and unsheltered conditions on each test site, respectively. Corrosion rates after the first year of field exposure were determined and used for the classification of the atmospheres and the test sites regarding the corrosivity category. Results after the first year of exposure were presented at the EUROCORR 2018 in Cracow. The current presentation will present an update of results of the systematic study after five years of exposure. The corrosion progress and the mass loss of the standard metals steel, zinc, copper and aluminium will be presented and discussed with respect to the atmospheric conditions and the time of wetness at the test sites. In addition, the difference between sheltered and unsheltered conditions will be discussed. T2 - EUROCORR 2022 CY - Berlin, Germany DA - 28.08.2022 KW - Atmospheric Corrosion KW - Atmosphärische Korrosion KW - Korrosionsuntersuchungen KW - Corrosion testing PY - 2022 AN - OPUS4-55602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Sinn und Unsinn der Wirksumme bei Nichtrostenden Stählen N2 - Anhand der Wirksumme ist eine Abschätzung des legierungsabhängigen Einflusses auf den Korrosionswiderstand gegen chloridhaltige Medien möglich. Die berechneten Werte sind nur bei optimaler Wärmebehandlung und Verarbeitung zutreffend. Die Anwendung einer einfachen Formel unter Berücksichtigung von Chrom, Molybdän und Stickstoff ist in der Regel völlig ausreichend. Das daraus abgeleitete Ranking von Werkstoffen ist für diverse technische Regelwerke und zur Unterstützung der Werkstoffauswahl geeignet. Für die Warenein-/Ausgangskontrolle ist die alleinige Feststellung der Wirksumme unzureichend. Ergänzende Korrosionsuntersuchungen/-prüfungen zur Beschreibung des Korrosionswiderstandes sind dafür notwendig. Gleiches gilt für die Beurteilung von Schadensfällen. Hier sind Verarbeitung, Einsatzbedingungen und die Konstruktion von ausschlaggebender Bedeutung. T2 - fkks Infotag: Charakteristische Kennwerte zur Einschätzung des Korrosionsschutzes CY - Online meeting DA - 12.01.2023 KW - Wirksumme KW - Korrosion KW - Nichtrostende Stähle PY - 2023 AN - OPUS4-56821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Korrosionsarten an geschweißten Bauteilen aus Cr-Ni-Stahl N2 - Die Bedingungen für den schadensfreien Einsatz nichtrostender Stähle, nicht nur bei Schweißverbindungen, sind: 1) Die Passivschicht muss sich vollständig ausbilden können. Voraussetzung dafür sind glatte, blanke, saubere Oberfläche, eine gleichmäßige Elementverteilung, wenig Ausscheidungen und Verunreinigungen. Eine mögliche Beeinflussung der Gefügeausbildung durch Warmumformung und durch die schweißtechnische Verarbeitung sind zu beachten. Anlauffarben müssen durch geeignete geeignete chemische bzw. mechanische Nachbehandlung entfernt werden. 2) Die Repassivierung von Defektstellen unter Einsatzbedingungen muss möglich sein, was durch geeignete Werkstoffauswahl und die Legierungszusammensetzung sicherzustellen ist. Unplanmäßige Betriebszustände oder Störungen können kritische Systemzustände hervorrufen, die die Repassivierung beeinträchtigen oder verhindern. Eine geeignete Unterhaltsreinigung ist sicherzustellen. T2 - Weiterbildung DVS Bezirksverband Chiemgau CY - Trostberg, Germany DA - 02.03.2023 KW - Nichtrostender Stahl KW - Korrosionsverhalten KW - Verarbeitung KW - Fehlerquellen PY - 2023 AN - OPUS4-57150 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Janczynski, Jessica A1 - Tewes, Andreas A1 - Ulbricht, Alexander A1 - Jaenisch, Gerd-Rüdiger T1 - Evaluation Metrics for Comparison between Virtual and Industrial XCT N2 - Simulations of XCT systems, as employed in the context of the manufacturing and design process, represent a time-saving, cost- and resource-efficient alternative to repeated experimental measurements. This article is dedicated to the development and evaluation of various metrics that should enable an adequate verification and optimization of a XCT simulation of an experimental XCT system. The present study employed statistical evaluation as a methodological approach. The present article makes a significant contribution to the optimization of the development process of a XCT simulation and provides a foundation for future research activities in this field. KW - Computed Tomography KW - Computertomographie KW - aRTist KW - Simulation KW - Virtual CT KW - Evaluation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641444 DO - https://doi.org/10.1007/s10921-025-01213-w SN - 0195-9298 VL - 44 IS - 4 SP - 1 EP - 11 PB - Springer Science and Business Media LLC CY - Berlin/Heidelberg AN - OPUS4-64144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of Concrete with Embedded Ultrasound Sensors, Coda Waves and a Novel Measurement Device N2 - Using embedded ultrasound (US) sensors in civil engineering structures and Coda Wave Interferometry (CWI), DFG research group CoDA aims for developing methods of concrete damage assessment by combination of Micro and macro scale simulations and experiments. BAMs goal within the project is the provision of small and durable measurement equipment on the one hand, and the investigation of damage sensitive parameters and development of an imaging algorithm on the other hand. In this study we focus on the development of the measurement system and the influence of temperature variations on the measurements. T2 - Summer School DFG FOR CoDA CY - Berchtesgaden, Germany DA - 27.09.2020 KW - Ultrasound KW - Coda Wave Interferometry KW - Structural Health Monitoring PY - 2020 AN - OPUS4-51382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Duffner, Eric A1 - Mair, Georg W. T1 - Degradation and damage analysis of composite pressure vessels via experimental modal analysis N2 - For mobile gas storage systems, the application of type IV pressure vessels is state of the art. Type IV tanks consist of an inner polymer liner fully wrapped with fibre-reinforced plastic (FRP). Because of the complex fabric of the FRP as well as a difficulty estimable interaction behaviour between the single components under load, there are still no satisfying non-destructive testing methods to assess the current state of failure nor to estimate the level of degradation accurately and economically. At BAM division 3.5, analysing the ageing process of mobile composite pressure vessels is a major task to ensure safe usage over the whole lifetime. In this context, key aspects of our ongoing research activities are the invention of new test procedures and the development of accurate lifetime prediction models. In order to determine the level of degradation or damage, one meaningful non-destructive approach is to analyse the structural dynamic behaviour via an experimental modal analysis (EMA). Over the last few years, different types and sizes of composite pressure vessels have been tested in several research projects. The presented paper gives an insight into how to extract and interpret modal parameters and how to fit them to the results of residual strength tests. T2 - NOVEM Conference 2023 CY - Auckland, New Zealand DA - 09.01.2023 KW - Composite material KW - Pressure vessel KW - Degradation KW - Modal analysis PY - 2023 SP - 57-1 EP - 57-6 AN - OPUS4-58062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Duffner, Eric T1 - Degradation and damage analysis of composite pressure vessels via experimental modal analysis N2 - For mobile gas storage systems, the application of type IV pressure vessels is state of the art. Type IV tanks consist of an inner polymer liner fully wrapped with fibre-reinforced plastic (FRP). Because of the complex fabric of the FRP as well as a difficulty estimable interaction behaviour between the single components under load, there are still no satisfying non-destructive testing methods to assess the current state of failure nor to estimate the level of degradation accurately and economically. At BAM division 3.5, analysing the ageing process of mobile composite pressure vessels is a major task to ensure safe usage over the whole lifetime. In this context, key aspects of our ongoing research activities are the invention of new test procedures and the development of accurate lifetime prediction models. In order to determine the level of degradation or damage, one meaningful non-destructive approach is to analyse the structural dynamic behaviour via an experimental modal analysis (EMA). Over the last few years, different types and sizes of composite pressure vessels have been tested in several research projects. The presented paper gives an insight into how to extract and interpret modal parameters and how to fit them to the results of residual strength tests. T2 - NOVEM 2023 CY - Auckland, New Zealand DA - 09.01.2023 KW - Pressure vessel KW - Composite KW - Modal analysis KW - Degradation PY - 2023 AN - OPUS4-58063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Fraktographie mit Hilfe von klassischen Methoden und Machine Learning – bisherige Erfahrungen und Anwendung auf weitere Fragestellungen N2 - In der Schadensanalyse und bei der Bewertung von mechanischen Experimenten liefert die Fraktographie Informationen über die vorliegenden Bruchmerkmale und den Bruchmechanismus eines Bauteils oder einer Probe. Im Rahmen des DGM AK Fraktographie werden an metallischen Werkstoffen Vergleichsexperimente durchgeführt und die Ergebnisse in einer Datenbank zur Verfügung gestellt. In einem Vorhaben wurde die Analyse von Bruchmerkmalen mittels Topographie-Daten und Machine Learning erprobt. Die gewonnenen Erfahrungen könnten auf weitere Anwendungsfälle wie z.B. Schweißverbindungen angewendet werden. T2 - Erfahrungsaustausch Werkstoff- und Bauteilprüfung CY - Halle, Germany DA - 04.09.2025 KW - Fraktographie KW - Machine Learning KW - Schadensanalyse KW - Schweißverbindungen PY - 2025 AN - OPUS4-64032 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munzke, Dorit A1 - Duffner, Eric A1 - Eisermann, René A1 - Schukar, Marcus A1 - Schoppa, André A1 - Szczepaniak, Mariusz A1 - Strohhäcker, J. A1 - Mair, Georg W. T1 - Monitoring of type IV composite pressure vessels with multilayer fully integrated optical fiber based distributed strain sensing N2 - We present the results of distributed fiber optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibers. Distributed strain sensing was performed for a total number of 252,000 load cycles until burst of the vessel. During this ageing test material fatigue could be monitored and spatially localized. Critical material changes were detected 17,000 cycles before material failure. Results have been validated by acoustic emission analysis. T2 - 12th International Conference on Composite Science and Technology (ICCST12) CY - Sorrento, Italy DA - 08.05.2019 KW - Hybrid composite pressure vessel KW - Distributed fiber optic sensing KW - Acoustic emission analysis KW - Structural health monitoring PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516772 DO - https://doi.org/10.1016/j.matpr.2020.02.872 SN - 2214-7853 VL - 34 SP - 217 EP - 223 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-51677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmusto, Juho T1 - Initial oxidation of the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr N2 - In contrast to traditional alloys, which are typically based on a single dominant element, high-entropy alloys (HEAs) consist of five or more principal elements in roughly equal proportions. These complex alloys often exhibit superior characteristics compared to conventional alloys, including enhanced strength and hardness, exceptional wear resistance, high structural stability, and strong resistance to oxidation. Despite these promising characteristics, the vast compositional space of HEAs means that only a limited number have been thoroughly investigated for their mechanical and chemical behavior. One notable example is the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr, which represents a newly emerging class of materials. This alloy features a nanoscale microstructure composed of B2 and bcc phases, resulting in compressive strength at elevated temperatures that surpasses that of conventional Ni-based superalloys. Such performance offers potential benefits for improving turbine efficiency in aerospace and energy generation applications. However, the alloy’s microstructure is known to be sensitive to annealing. Specifically, its mechanical properties deteriorate when intragranular hexagonal Al-Zr-based intermetallic compounds form, likely due to issues with phase stability. On the other hand, the inclusion of Al has been shown to enhance oxidation resistance. Nevertheless, HEAs are also known to develop pronounced internal aging zones caused by diffusion during oxidation processes. These findings indicate a need for further investigation into the thermodynamic stability of this alloy. In addition, its oxidation behavior—both at the surface and within the material—remains incompletely understood. This ongoing research explores the oxidation behavior of the AlMo0.5NbTa0.5TiZr alloy at temperatures ranging from 800 °C to 1000 °C. The influence of water vapor on the oxidation process is also examined. Ultimately, the goal is to integrate insights into the alloy’s structural, mechanical, and chemical characteristics at high temperatures. T2 - Gordon Research Conference - High Temperature Corrosion CY - New London, United States DA - 16.07.2023 KW - High-Entropy superalloy KW - Phase stability KW - Microstructural evolution KW - Oxidation behavior KW - High-Temperature Performance PY - 2023 AN - OPUS4-63851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Marschall, Niklas A1 - Meinel, Dietmar A1 - Böhning, Martin T1 - Relation of craze to crack length during slow crack growth phenomena in high‐density polyethylene N2 - The craze‐crack mechanism occurring in high‐density polyethylene (HDPE) causing slow crack growth and environmental stress cracking is investigated in detail with respect to the relation of crack length and the related craze zone. This is essential for the understanding of the resulting features of the formed fracture surface and their interpretation in the context of the transition from crack propagation to ductile shear deformation. It turns out that an already formed craze zone does not inevitably result in formation of a propagating crack, but could also undergo ductile failure. For the examination, the full notch creep test (FNCT) was employed with a subsequent advanced fracture surface analysis that was performed using various imaging techniques: light microscopy, laser scanning microscopy, scanning electron microscopy, and X‐ray micro computed tomography scan. FNCT specimens were progressively damaged for increasing durations under standard test conditions applying Arkopal, the standard surfactant solution, and biodiesel as test media were used to analyze the stepwise growth of cracks and crazes. From considerations based on well‐established fracture mechanics approaches, a theoretical correlation between the length of the actual crack and the length of the preceding craze zone was established that could be evidenced and affirmed by FNCT fracture surface analysis. Moreover, the yield strength of a HDPE material exposed to a certain medium as detected by a classic tensile test was found to be the crucial value of true stress to induce the transition from crack propagation due to the craze‐crack mechanism to shear deformation during FNCT measurements. Highlights - Progress of crack formation in high‐density polyethylene is analyzed by different imaging techniques - Determined growth rates depend on distinction between craze zone and crack - The ratio of the present crack to the anteceding craze zone is validated theoretically - The transition from crack propagation to ductile shear deformation is identified - An already formed craze zone may still fail by ductile mechanisms KW - Craze-crack mechanism KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Laser scanning microscopy (LSM) KW - Slow crack growth (SCG) KW - X-ray computed tomography (CT) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601831 DO - https://doi.org/10.1002/pen.26698 SN - 1548-2634 VL - 64 IS - 6 SP - 2387 EP - 2403 PB - Wiley AN - OPUS4-60183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Damaging effect of admixtures used in crop protection products on high density polyethylene packaging material N2 - The phenomenon of environmental stress cracking is still a major issue in materials engineering as well as from a scientific perspective. Especially in the case of packaging materials made of high-density polyethylene, assessing the potential of premature damage due to environmental stress cracking is complex because of the large number of components in possible liquid filling goods. As a first guideline, the well-known effect of detergents and dispersants is usually considered, but the interplay with other components, such as organic solvents is often unknown. Particularly challenging in this respect are crop protection products, consisting of several different admixtures in addition to the biologically active ingredients. This study is based on two model liquids representing these admixtures that were established for testing in this context. The model liquids as well as their constituting components were used as liquid media in the Full Notch Creep Test to characterize the environmental stress cracking behavior of a typical high-density polyethylene. Complementary to the time-to failure of a notched specimen obtained from these tests, the crack opening was monitored optically, and the fracture surface was analyzed post-failure by laser scanning microscopy as well as scanning electron microscopy. Based on the results, the effect of various surfactants as well as the influence of organic solvents on environmental stress cracking are discussed. KW - Environmental stress cracking KW - High-density polyethylene KW - Crop protection products KW - Full notch creep test KW - Fracture surface analysis KW - Crack opening displacement PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554631 DO - https://doi.org/10.1016/j.polymertesting.2022.107672 SN - 0142-9418 VL - 114 SP - 1 EP - 16 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-55463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Magnier, Vincent A1 - Dufrenoy, Philippe T1 - Identification of damage mechanisms in a metal-matrix composite material via digital volume correlation and finite element model updating N2 - A 3D experimental and numerical investigation of the damage mechanisms induced by compression in a metal matrix composite is presented. The investigated composite is a simplified version of those typically used for heavy-duty brake linings, comprising only nine constituents. The analysis combines laboratory X-ray computed tomography (XCT), image volume correlation (DVC), as well as image-based finite element method (FEM) paired with an inverse identification approach known as finite element model updating (FEMU). The combination of in situ XCT and DVC allows the rationalization of the mechanisms controlling strain localization and damage accumulation within the heterogeneous metal matrix. The damage mainly occurs in the form of fractured material within thin cell-walls located between large graphite G2 particles. In addition, the herein developed FEMU approach enables the identification of the elastic moduli of the two defined key constituents controlling the macroscopic compressive behavior (i.e., the Matrix –where eight of the nine constituents are lumped– and G2 particles), as well as the prediction of the damaged regions within the Matrix. It is emphasized that an implementation of the damage mechanisms within the FEMU is essential for a reliable numerical prediction of the compressive response of the composite. KW - Metallic brake lining KW - Compression tests KW - In situ X-ray computed tomography (XCT) KW - Image-based finite element method (FEM) KW - Damage mechanisms KW - Digital volume correlation (DVC) KW - Finite element model updating (FEMU) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639388 DO - https://doi.org/10.1016/j.mtcomm.2025.113459 SN - 2352-4928 VL - 48 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Shiozawa, D. A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Torsional fatigue mechanisms of an A357-T6 cast aluminium alloy N2 - The mechanisms controlling the fatigue response of an A357-T6 cast aluminium alloy under cyclic torsional loading are investigated. Surface crack monitoring coupled with Electron BackScattering Diffraction (EBSD) analysis is used to study crack initiation. Determination of S-N curve combined with interrupted in situ fatigue testing using synchrotron tomography allows the study of the propagation behaviour. It is observed that fractographic morphologies depend on the stress level. At intermediate-low stress levels ( τmax < 100 MPa), the grain structure controls the crack initiation and propagation periods. Cracks are usually nucleated in mode II from slip planes close to the specimen axis or perpendicular to it. Mode II crack growth dominates the early stages of crack propagation as mode III inward crack growth is rapidly decelerated. This behaviour leads to the formation of characteristic shallow surface cracks. Once the crack is long enough for the mode II driving force to be overtaken by mode III, propagation branches into ~45 ◦mode I. KW - A357-T6 casting KW - Fractographic observations KW - EBSD analysis KW - X-ray synchrotron tomography KW - Torsional in situ fatigue testing KW - SIF evaluation PY - 2020 DO - https://doi.org/10.1016/j.actamat.2020.09.046 VL - 201 SP - 435 EP - 447 PB - Elsevier Ltd. AN - OPUS4-51461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Influence of Pore Size and Crystallography on the Small Crack HCF Behavior of an A357-T6 Cast Aluminum Alloy N2 - The high-cycle fatigue, small crack propagation behavior of an A357-T6 cast aluminum alloy is investigated. Laboratory X-ray micro-computed tomography (μCT) is used to assist in the manufacturing of two flat fatigue specimens containing subsurface shrinkage pores of different sizes (Pore 1 √A=522μm against Pore 2 √A=280μm). Surface crack monitoring is performed by means of optical microscopy and the cracked specimens are analyzed via scanning electron microscopy and electron backscatter diffraction techniques. The subsurface pores tend to induce intergranular crack nucleation, principally when the grain boundaries are oriented perpendicular to the loading direction. Pore 1 induces a fatigue life reduction of 500.000 cycles when compared to Pore 2. The crystallography is able to influence small crack propagation by slightly decelerating the crack growth rates as well as by altering the crack path topography. Tailoring of the crystallography for improved fatigue resistance requires an investigation of the optimal largest defect to grain size ratio. KW - A357-T6 cast aluminum alloy KW - EBSD analysis KW - Laboratory XµCT KW - Pore size KW - Crack initiation period KW - Crystal plasticity finite element modeling (CPFEM) PY - 2020 DO - https://doi.org/10.1007/s11661-019-05590-6 SN - 1543-1940 SN - 1073-5623 SP - 1 EP - 12 PB - Springer AN - OPUS4-50206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengiesser, Thomas A1 - Kromm, Arne T1 - In-service and repair welding of pressurized hydrogen pipelines–a review on current challenges and strategies N2 - Hydrogen is the energy carrier for a sustainable future without fossil fuels. As this requires a reliable transportation infrastructure, the conversion of existing natural gas (NG) grids is an essential part of the worldwide individual national hydrogen strategies, in addition to newly erected pipelines. In view of the known effect of hydrogen embrittlement, the compatibility of the materials already in use (typically low-alloy steels in a wide range of strengths and thicknesses) must be investigated. Initial comprehensive studies on the hydrogen compatibility of pipeline materials indicate that these materials can be used to a certain extent. Nevertheless, the material compatibility for hydrogen service is currently of great importance. However, pipelines require frequent maintenance and repair work. In some cases, it is necessary to carry out welding work on pipelines while they are under pressure, e.g., the well-known tapping of NG grids. This in-service welding brings additional challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into two parts: (1) the possible austenitization of the inner piping material exposed to hydrogen, which can lead to additional hydrogen absorption, and (2) the welding itself causes an increased temperature range. Both lead to a significantly increased hydrogen solubility in the respective materials compared to room temperature. In that connection, the knowledge on hot tapping on hydrogen pipelines is rare so far due to the missing service experiences. Fundamental experimental investigations are required to investigate the possible transferability of the state-of-the-art concepts from NG to hydrogen pipeline grids. This is necessary to ensure that no critical material degradation occurs due to the potentially increased hydrogen uptake. For this reason, the paper introduces the state of the art in pipeline hot tapping, encompassing current research projects and their individual solution strategies for the problems that may arise for future hydrogen service. Methods of material testing, their limitations, and possible solutions will be presented and discussed. KW - In-service KW - Hydrogen KW - Repair welding KW - Pipeline PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638944 DO - https://doi.org/10.1007/s40194-025-02127-x SN - 0043-2288 SP - 1 EP - 24 PB - Springer Science and Business Media LLC AN - OPUS4-63894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thuy, Maximilian A1 - Niebergall, Ute A1 - Oehler, H. A1 - Alig, I. A1 - Böhning, Martin T1 - Evaluation of the damaging effect of crop protection formulations on high density polyethylene using the Full Notch Creep Test N2 - Four typical high-density polyethylene container materials were used to investigate damage or stress cracking behavior in contact with model liquids for crop protection products. These model liquids are established in German regulations for the approval of dangerous goods containers and consist of typical admixtures used for crop protection products but without biological active ingredients. This study is performed with the standardized method of Full Notch Creep Test, adapting the media temperature to 40 °C according to the usual conditions where these test liquids are applied. The two model liquids differ into a water-based solution and a composition based on different organic solvents which are absorbed by the material up to significant levels. Therefore, extensive sorption measurements are performed. The fracture surfaces obtained are analyzed in detail not only by light microscopy, but also by laser scanning microscopy as well as scanning electron microscopy. Influence of pre-saturation and applied stress are addressed by respective systematic series of experiments. KW - Polyethylene KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Fracture PY - 2021 DO - https://doi.org/10.1016/j.polymer.2021.123853 SN - 0032-3861 VL - 228 SP - 123853 PB - Elsevier Ltd. AN - OPUS4-52686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böhning, Martin T1 - Environmental Stress Cracking in PE-HD – Assessment of Crack Propagation and Mechanisms by Optical Methods N2 - Slow crack growth (SCG) under the influence of external fluid media, usually termed environmental stress cracking (ESC), is still one of the most frequent origins of severe damage and failure of polymeric materials. For polyethylene (PE) this is relevant for mass products, like bottles for consumer products, but also for high-performance materials for pipes or industrial packaging, including containers for chemicals and other dangerous goods. Especially for high-density polyethylene (PE-HD) the susceptibility to SGC and ESC is depending on the complex interplay between molecular weight and architecture and the resulting semicrystalline morphology, especially the formation of tie-molecules. A reliable assessment of the resistance against this damage phenomenon is essential for demanding as well as safety-critical applications and has to take into account suitable testing methodologies and conditions in combination with environmental media reflecting the properties representative for typical fillings and relevant components causing ESC. In this context a better understanding of different influencing factors, such as sorption, swelling or surface activity is necessary together with a detailed characterization of different stages of crack propagation and underlying mechanisms. Therefor well-established testing methods, such as the Full Notch Creep Test (FNCT), were complemented by detailed fracture surface analysis using e.g. LSM and SEM in combination with a time-dependent optical monitoring of the progressing crack growth. For the crack growth also the ratio of fibrillated craze zone to crack opening is important for the deeper understanding of crack propagation and related material parameters which can be additionally addressed by X-ray computed tomography. T2 - 34th Polymer Degradation Disscussion Group (PDDG) Conference CY - Dubrovnik, Croatia DA - 12.06.2023 KW - Polyethylen KW - Full Notch Creep Test KW - Environmental Stress Cracking KW - Fracture Surface Analysis PY - 2023 AN - OPUS4-57711 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Why do I have to charge my phone twice a day? N2 - Aging Mechanisms of Lithium Batteries: How can we make batteries more durable and more sustainable in the future? Lithium batteries are particularly susceptible to ageing processes. During each charging and discharging process in an electric battery, lithium ions are deposited in the electrodes of the cell like in the pores of a sponge. Over time, however, fractures and cracks occur in the filigree structures. The result: more and more lithium ions no longer fit into the hollow spaces of the „sponge“, instead they accumulate in heaps around the electrodes and hinder the movement of other ions. The performance of the battery decreases. We present our new project, in which we are developing a fast and cost-effective method with which companies that produce lithium batteries can already assess the ageing behaviour of their batteries in the laboratory. T2 - Berlin Science Week 2022 CY - Online meeting DA - 10.11.2022 KW - Lithium Ion Batteries KW - Aging Mechanisms PY - 2022 UR - https://berlinscienceweek.com/de/event/why-do-i-have-to-charge-my-phone-twice-a-day/ UR - https://www.youtube.com/watch?v=bF7bQTY49rQ AN - OPUS4-56245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Advanced spectroscopic methods for fluorine microanalysis in lithium-ion batteries N2 - To address the challenges of the climate crisis, multiple solutions for sustainable energy sources and storage systems are needed. One such solution is lithium-ion batteries (LIBs). Currently, 5 to 30 % of LIBs are discarded immediately after manufacturing. The homogeneous distribution of all materials used in the coating of cathodes and anodes is critical for the quality of LIBs. Furthermore, during formation i.e., the first steps of the charge/discharge cycling, the solid-electrolyte interphase forms on the anode particles, which has a huge impact on the performance. The same happens to some extent on the cathode, forming the cathode-electrolyte interphase. Fluorinated polymers and electrolytes are used in the manufacturing of LIBs. The electrolyte in particular is prone to degradation during formation and aging of the batteries. The interface of the cathode material with the aluminum current collector is also a critical point where degraded fluorine components cause pitting corrosion and at the same time promote passivation of the metal foil. Monitoring the spatial distribution of fluorine on these surfaces and interfaces is essential for sustainable LIB production. T2 - SALSA Kick-Off Meeting CY - Berlin, Germany DA - 11.04.2024 KW - Lithium Ion Batteries KW - solid microanalysis KW - depth-profiling KW - fluorine PY - 2024 AN - OPUS4-60199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Numerical analysis of the dependency of the weld pool shape on turbulence and thermodynamic activity of solutes in laser beam welding of unalloyed steels N2 - A three-dimensional numerical model was developed to accurately predict the steady-state weld pool shape in full penetration laser beam welding. The model accounts for the coupling between the heat transfer and the fluid dynamics by considering the effects of solid/liquid phase transition, thermo-capillary convection, natural convection, and phase-specific and temperature-dependent material properties up to the evaporation temperature. A fixed right circular cone was utilized as a keyhole geometry to consider the heat absorbed from the laser beam. The model was used to analyze the influence of the thermodynamic activity of solutes and turbulence on the weld pool shape. A mesh sensitivity analysis was performed on a hybrid mesh combining hexahedral and tetrahedral elements. For the case of full penetration laser beam welding of 8 mm thick unalloyed steel sheets, the dependence of the weld pool shape on the surface-active element sulfur was found to be negligible. The analysis of the results showed that a laminar formulation is sufficient for accurately predicting the weld pool shape since the turbulence has a minor impact on the flow dynamics in the weld pool. The validity of the numerical results was backed up by experimental measurements and observations, including weld pool length, local temperature history, and a range of metallographic cross-sections. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Weld pool shape KW - Numerical modeling KW - Laser beam welding KW - Thermo-capillary convection KW - Turbulence PY - 2022 AN - OPUS4-55718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Manzoni, Anna Maria A1 - Schneider, M. A1 - Laplanche, G. T1 - Welding of high-entropy alloys and compositionally complex alloys - an overview N2 - High-entropy alloys (HEAs) and compositionally complex alloys (CCAs) represent new classes of materials containing five or more alloying elements (concentration of each element ranging from 5 to 35 at. %). In the present study, HEAs are defined as single-phase solid solutions; CCAs contain at least two phases. The alloy concept of HEAs/CCAs is fundamentally different from most conventional alloys and promises interesting properties for industrial applications (e.g., to overcome the strength-ductility trade-off). To date, little attention has been paid to the weldability of HEAs/CCAs encompassing effects on the welding metallurgy. It remains open whether welding of HEAs/CCAs may lead to the formation of brittle intermetallics and promote elemental segregation at crystalline defects. The effect on the weld joint properties (strength, corrosion resistance) must be investigated. The weld metal and heat-affected zone in conventional alloys are characterized by non-equilibrium microstructural evolutions that most probably occur in HEAs/CCAs. The corresponding weldability has not yet been studied in detail in the literature, and the existing information is not documented in a comprehensive way. Therefore, this study summarizes the most important results on the welding of HEAs/CCAs and their weld joint properties, classified by HEA/CCA type (focused on CoCrFeMnNi and AlxCoCrCuyFeNi system) and welding process. KW - High-entropy alloy KW - Compositionally complex alloy KW - Welding KW - Properties KW - Review PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527068 DO - https://doi.org/10.1007/s40194-021-01110-6 SP - 1 EP - 15 PB - Springer Nature AN - OPUS4-52706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohring, Wencke A1 - Karafiludis, Stephanos A1 - Manzoni, Anna Maria A1 - Laplanche, G. A1 - Schneider, M. A1 - Stephan-Scherb, Christiane T1 - High-Temperature Corrosion of High- and Medium-Entropy Alloys CrMnFeCoNi and CrCoNi Exposed to a Multi-Oxidant Atmosphere H2O–O2–SO2 N2 - AbstractThe high-temperature corrosion behaviors of the equimolar CrCoNi medium-entropy alloy and CrMnFeCoNi high-entropy alloy were studied in a gas atmosphere consisting of a volumetric mixture of 10% H2O, 2% O2, 0.5% SO2, and 87.5% Ar at 800 °C for up to 96 h. Both alloys were initially single-phase fcc with a mean grain size of ~ 50 μm and a homogeneous chemical composition. The oxide layer thickness of CrMnFeCoNi increased linearly with exposure time while it remained constant at ~ 1 μm for CrCoNi. A Cr2O3 layer and minor amounts of (Co,Ni)Cr2O4 developed on the latter while three oxide layers were detected on the former, i.e., a thin and continuous chromium rich oxide layer at the oxide/alloy interface, a dense (Mn,Cr)3O4 layer in the center and a thick and porous layer of Mn3O4 and MnSO4 at the gas/oxide interface. Additionally, a few metal sulfides were observed in the CrMnFeCoNi matrix. These results were found to be in reasonable agreement with thermodynamic calculations. KW - high entropy alloys KW - corrosion KW - oxidation KW - scanning electron microscopy KW - sulfidation KW - CrMnFeCoNi PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594189 DO - https://doi.org/10.1007/s44210-023-00026-8 SP - 1 EP - 17 PB - Springer Science and Business Media LLC AN - OPUS4-59418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kingsbery, P. A1 - Manzoni, Anna Maria A1 - Suárez Ocano, Patricia A1 - Többens, D. M. A1 - Stephan-Scherb, C. T1 - High‐temperature KCl‐induced corrosion of high Cr and Ni alloys investigated by in‐situ diffraction N2 - High‐temperature KCl‐induced corrosion in laboratory air was observed in situ utilizing X‐ray diffraction. High Cr‐containing model alloys (Fe‐13Cr, Fe‐18Cr‐12Ni, and Fe‐25Cr‐20Ni) were coated with KCl and exposed to dry air at 560°C. KCl‐free alloys were studied in the equivalent atmosphere as a reference. After exposure to KCl‐free environments, all alloys showed the formation of very thin oxide layers, indicating good corrosion resistance. In contrast, KCl‐bearing alloys showed distinct damage after exposure. KW - Corrosion KW - In-situ diffraction KW - High-temperature corrosion PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600831 DO - https://doi.org/10.1002/maco.202314224 SN - 0947-5117 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-60083 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feng, Wen A1 - Gemming, Thomas A1 - Giebeler, Lars A1 - Qu, Jiang A1 - Weinel, Kristina A1 - Agudo Jácome, Leonardo A1 - Büchner, Bernd A1 - González-Martínez, Ignacio T1 - Influence of magnetic field on electron beam-induced Coulomb explosion of gold microparticles in transmission electron microscopy N2 - In this work we instigated the fragmentation of Au microparticles supported on a thin amorphous carbon film by irradiating them with a gradually convergent electron beam inside the Transmission Electron Microscope. This phenomenon has been generically labeled as “electron beam-induced fragmentation” or EBIF and its physical origin remains contested. On the one hand, EBIF has been primarily characterized as a consequence of beam-induced heating. On the other, EBIF has been attributed to beam-induced charging eventually leading to Coulomb explosion. To test the feasibility of the charging framework for EBIF, we instigated the fragmentation of Au particles under two different experimental conditions. First, with the magnetic objective lens of the microscope operating at full capacity, i.e. background magnetic field B = 2 T, and with the magnetic objective lens switched off (Lorenz mode), i.e. B = 0 T. We observe that the presence or absence of the magnetic field noticeably affects the critical current density at which EBIF occurs. This strongly suggests that magnetic field effects play a crucial role in instigating EBIF on the microparticles. The dependence of the value of the critical current density on the absence or presence of an ambient magnetic field cannot be accounted for by the beam-induced heating model. Consequently, this work presents robust experimental evidence suggesting that Coulomb explosion driven by electrostatic charging is the root cause of EBIF. KW - Electron beam-induced fragmentation KW - Coulomb explosion KW - X-ray diffraction KW - Lorenz transmission electron microscopy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600247 DO - https://doi.org/10.1016/j.ultramic.2024.113978 SN - 1879-2723 VL - 262 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-60024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Korrosionsuntersuchungen im maritimen Bereich N2 - Im Rahmen des Projektes H2Mare wurden verschiedene küstennahe sowie offshore Standorte beprobt, um die tatsächliche Korrosivität der Atmosphären zu bestimmen. Mit Offshore Auslagerungsversuchen auf einer Technikplattform (freibewitterter und überdachter Bereich) und an Windenergieanlagen (Außen- und Innenbereich), sollten Daten zur Korrosivität ermittelt werden. Diese stellen eine Grundlage für die dauerhafte und gleichzeitige wirtschaftliche Auslegung des Korrosionsschutzes für Offshore-Prozessanlagen dar. Neben den Korrosivitätsinformationen liefern die Auslagerungsversuche auch Informationen über die Performance typischer Konstruktionsmaterialien im Offshore Bereich, wie etwa nichtrostender Stähle sowie ausgewählter Korrosionsschutzmaßnahmen. Der Beitrag stellt ausgewählte Ergebnisse der Auslagerungskampagnen vor. T2 - H2Mare-Abschlusskonferenz CY - Rostock, Germany DA - 23.09.2025 KW - Atmosphärische Korrosion KW - Spaltkorrosion bei nichtrostenden Stählen KW - Reparaturbeschichtungen PY - 2025 AN - OPUS4-64236 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eggert, Lara T1 - Offshore-Reparaturbeschichtungen mit Chloridvorbelastung N2 - Bei maritimen Reparaturbeschichtungen ist eine chloridfreie Oberfläche nicht immer zu gewährleisten. Zur Untersuchung des Einflusses chloridhaltiger Verunreinigungen auf die Schutzwirkung maritimer Epoxid-Reparaturbeschichtungen wurden gestrahlte Stahlproben (Sa 2½) mit künstlichem Meerwasser besprüht. So entstanden drei Verunreinigungszustände: sauber (C0), leicht verunreinigt (C1) und stark verunreinigt (C2). Zwei Beschichtungen (A1 und A2) wurden appliziert und durch Ritzen und Impact-Schäden zusätzlich beansprucht. T2 - H2Mare-Abschlusskonferenz CY - Rostock, Germany DA - 23.09.2025 KW - Reperaturbeschichtung KW - Maritime Korrosion KW - Wechselzyklustest PY - 2025 AN - OPUS4-64235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Ultrasonic assisted milling of a CoCrFeNi medium entropy alloy N2 - Medium and High Entropy Alloys (MEA/HEA) are recently developed material classes, providing manifold applications, e.g., due to extraordinary structural properties. In that connection, the machinability as important issue for the processing of these materials was not in the scientific focus. This study focusses on experimental analysis of milling process conditions including ultrasonic assisted milling (USAM) and their effects on the resulting surface integrity of equiatomic CoCrFeNi-MEA specimens. For that reason, milling parameters (cutting speed, feed per cutting edge) were systematically varied for both conventional milling and USAM. The surface integrity was analyzed in terms of topography, defects, and residual stresses. Especially USAM leads to a decrease of occurring cutting forces and, hence, to an improvement of the surface integrity. Beneficial effects were observed in terms of lower tensile residual stresses at high cutting speed and feed per cutting edge. T2 - 6th CIRP Conference on Surface Integrity 2022, Lyon, 06 CY - Lyon, France DA - 08.06.2022 KW - Medium entropy alloy KW - Ultrasonic assisted machining PY - 2022 AN - OPUS4-55443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Digital Twin KW - Simulation PY - 2024 AN - OPUS4-61776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orth, Anthony T1 - Sensitivitätstest für ausgewählte X-Ray CT Prüfkörper N2 - Industrial X-Ray computed tomography (XCT) is an alternative procedure to tactile coordinate measuring machines (CMM) for dimensional measurement as it has the advantage to be able to measure internal and external features. However, the uncertainty determination according to the standard VDI/VDE 2630 Part 2.1 is both complex and resource consuming. The procedure could be simplified with the help of computer simulations if a suitable digital replica of the XCT machine is available. The project CTSimU2 has the aim of establishing a guideline for evaluating the applicability of such a digital replica. In this context, the work presented here focuses on: determining the sensitivity of two specimens, on several modelling parameters; determining the significance of the modelled parameters; and estimating the sensitivity of the specimens measurands. The approach was to determine the effects of selected parameters and parameter interactions on dimensional measurands of the specimens by simulation. These effects were determined by varying the parameters in accordance with a D-optimal experimental design, with 83 runs for 10 parameters. The measurands were distances, flatness of fitted planes, cylindricities of fitted cylinders, and testing of modular transfer function on edges. By definition the effects are linked to the coefficients of the statistical model – multiple linear regression – related to the design criterion. The results yielded good models with high regression coefficients. The models for distances were dominated by the geometrical parameters, whereas parallelism and flatness responded more to x-ray parameters. The results have shown that both specimens are necessary to test the digital replica. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - X-ray CT KW - Dimensional Measurements KW - Simulation KW - Specimen Sensitivity KW - DoE PY - 2024 AN - OPUS4-61797 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasperl, S. T1 - Realistic simulation of real X-ray computed tomography systems with basic-qualified simulation software - the CTSimU2 project N2 - Industrial X-ray computed tomography (CT) completely captures workpieces, including their inner and outer structures for metrology purposes. However, previous effort to determine task-specific measurement uncertainty is not always justifiable. Simulating the measuring process allows to estimate measurement uncertainty numerically and to predict systematic measurement deviations. For any future simulation applications it is essential that the simulation is reliable. The WIPANO research project CTSimU2 – “Realistic Simulation of Realistic X-Ray Computed Tomography Systems with basic-qualified simulation software” aims to develop tools for realistic replication of industrial CT systems in a simulation software. As a precondition, simulation software systems must be basic-qualified by the test framework developed in the previous project CTSimU1. The test framework tests sufficient physical correctness and functionality of the software. For a realistic simulation, not only the quality of the software, but in particular the quality of the real CT system’s parameterization within the simulation software is crucial. Four steps yield the desired parametrization: First, acquire data on the real CT system (step 1), evaluate data to generate general parameter specifications (step 2), transfer parameters into the specific simulation software (step 3), and validate parameters with a suitable test (step 4). In addition to developing a toolbox with general methods for data acquisition and data evaluation, this project therefore aims to develop a test, on the basis of which the sufficiently correct simulation of a real system can be evaluated. As in the preliminary project CTSimU1, the results obtained are to be transferred into a draft guideline for the VDI/VDE 2630 series of guidelines. This article presents an overview of the project and the initial results. Acknowledgments: This work was funded through the project Wipano-CTSimU2 (WIPANO project 03TN0049A-L). WIPANO projects are financed by the German Federal Ministry for Economic Affairs and Climate Action and managed by Project Management Jülich. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Simulation KW - Digital Twin PY - 2024 AN - OPUS4-61795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heller, C. A1 - Altmann, Korinna A1 - Braun, U. A1 - Kerndorff, A. A1 - Bannick, C.-G. A1 - Fuchs, M. A1 - Thamsen, P. U. T1 - Garment ageing in a laundry care process under household‐like conditions N2 - This study reflects typical consumer textile washing behaviour while taking into account existing standards in the household appliance and garment industries. Two garments were washed repeatedly with artificial dirt and detergent 30 times. The collected washing water was separated using fractional filtration. Textile physical tests were used to follow property changes of the garments, the microplastic release is determined using thermoextraction/desorbtion–gas chromatography/mass spectrometry and the total organic carbon was measured as a sum parameter for the organic bonded carbon. This article shows the importance of a reality‐based approach when investigating microplastics of textile origin in the laundry care process. Deposits of detergent and dirt on the textiles were detected. The total mass of sieve residues was much higher than the release of synthetic polymers. The cotton content of the garments causes a much higher fibre release than synthetic fibres. Both will lead to false results by purely gravimetric analysis because nonpolymer fibres will be included microplastic mass. The results cannot be generalised only by the main polymer type, knowledge of the textile construction must be included for final evaluation. KW - Fibre release KW - Microplastics KW - TED-GC/MS KW - Washing machine PY - 2023 DO - https://doi.org/10.1002/appl.202200086 SP - 1 EP - 8 PB - Wiley online library AN - OPUS4-56976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Needs, concepts and state of the art: Top-down production of reference materials for micro- and nanoplastics and their use in harmonisation processes N2 - The talk explains the top-down production of materials suitable for mircoplastics and nanoplastics and the use in ILCs. T2 - EUROLAB webinar: MICROPLASTICS: regulations, standards and the role of laboratories CY - Online meeting DA - 15.02.2023 KW - Microplastics KW - Nanoplastics KW - ILC KW - Milling PY - 2023 AN - OPUS4-57008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - PlasticsEurope - plastic powders - Reference materials N2 - The talk gives ideas about possible collaboration between BAM and PlasticEurope and their BRIGID project. T2 - Project meeting of BRIDGIT project of PlasticsEurope CY - Online meeting DA - 01.02.2023 KW - Microplastics KW - PlasticEurope PY - 2023 AN - OPUS4-57012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Stakeholder Workshop – Plastictrace WP1 N2 - The talk is about WP1 in the PlasticTrace project funded by Euromat. The projects harmonizes microplastic analysis by developing SOPs and reference materials. WP1 is responsible for material selection and preparation. All particles are homogeneity and stability checked according to ISO guide 35. T2 - Stakeholder workshop of PlasticTrace project CY - Online meeting DA - 14.12.2022 KW - Microplastic KW - Microplastics standardisation KW - Reference materials PY - 2022 AN - OPUS4-56772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thermal desorption spectroscopy for identification of diffusion and trapping in CoCrFeMnNi high-entropy alloy at 1,000 bar high-pressure hydrogen N2 - First studies on the mechanical behavior of high-entropy alloys (HEAs) in high-pressure hydrogen environment are available. In contrast, the underlying hydrogen absorption, diffusion and trapping in these HEAs like the Cantor-alloy was less in the scientific scope so far. For that reason, the CoCrFeMnNi-HEA was compared to a conventional AISI 316L austenitic steel, by exposing to high-pressure hydrogen charging at 200 bar and very-high pressure at 1,000 bar. Thermal desorption analysis (TDA) was applied with different heating rates (0.125 K/s to 0.500 K/s). The underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution to into a defined number of peaks and the calculation of the activation energies for the respective and predominant hydrogen trap sites. Both materials show a comparable hydrogen diffusivity. The obtained activation energies suggest that in case of the CoCrFeMnNi-HEAs an interaction of the austenitic phase as well as the direct atomic bonding of hydrogen to the metal atoms are the dominant traps, since “impurities” such as carbides or inclusions are only present in trace amounts. Available literature suggests that the Cr and Mn-content is here of special interest for the direct hydrogen bonding at solute atoms. Despite the activation energy, the trap occupancy rate must be considered in terms of a pressure-related hydrogen absorption. The derived apparent hydrogen solubility was in the order: 316L < CoCrFeMnNi-HEA for both charging pressures. Especially, the 1,000 bar values lead to noteworthy results with > 70 wt.ppm for the AISI 316L and >130 wt.ppm for the CoCrFeMnNi. In fact, both the hydrogen diffusion and trapping data on gaseous high-pressure hydrogen charged HEAs are rare so far. The results of the present study allow a deeper understanding of hydrogen trapping in the regarded CoCrFeMnNi-system. T2 - 1st Conference on Hydrogen in Materials Science and Engineering (H2-MSE) CY - Freiburg, Germany DA - 11.02.2025 KW - High-entropy alloy KW - Hydrogen diffusion KW - High-pressure charging KW - Thermal desorption analysis PY - 2025 AN - OPUS4-62543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Erzeugung, Transport, Speicherung, Nutzung N2 - Der Vortrag gibt einen kurzen Überblick über die Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige FuE-Bereiche. Fügetechnologien haben dabei wesentliche Bedeutung für die Umsetzung von technischen Komponenten der Wasserstofftechnologien. Forschungsschwerpunkte ergeben sich insbesondere für die Erzeugung und den Transport des Wasserstoffs. T2 - Vortragsreihe des DVS Bezirksverbandes Berlin CY - Berlin, Germany DA - 22.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Forschung KW - Review PY - 2023 AN - OPUS4-57040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Local mechanical properties of TIG dissimilar metal welded high entropy alloy with austenitic steel AISI 304 N2 - High entropy alloys (HEA) are a new class of materials that have been investigated since the early 2000s and offer great potential to replace conventional alloys. However, since they sometimes have significant contents of expensive alloying elements such as Co or Ni, their use is only conceivable in highly stressed areas of components. For this purpose, the weldability with conventional alloys such as high-alloy austenitic steels must be investigated. In addition to the resulting microstructure, the mechanical properties are also fundamental for the usability of HEAs in DMWs. For this purpose, TIG welds of CoCrFeMnNi HEA (cold rolled and recrystallized state) with AISI 304 austenitic steel are investigated. These mechanical properties are analyzed in this work by means of tensile tests and local hardness measurement. The local strain behavior of the welded joints is also characterized by means of Digital Image Correlation (DIC). The results of the local hardness measurement show a clear influence of the initial condition of the HEA on the HAZ. Thus, the HEA in the cold-rolled condition shows a clear softening because of recrystallization processes in the HAZ. On the other hand, there is no influence on the hardness of the weld metal, which is approx. 200 HV0.1 in both cases. The tensile tests show a consistent failure of the weld in the weld metal. However, regardless of the HEA condition, strengths in the range of the recrystallized HEA (RM ~ 550–600 MPa) are achieved, although with significantly reduced fracture elongations. T2 - IIW Intermediate Meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - High-entropy alloy KW - Welding KW - Dissimilar metal weld (DMW) joint KW - Mechanical properties KW - Digital image correlation PY - 2023 AN - OPUS4-57108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren: Teil 1 Grundlagern der Korrosion metallener Werkstoffe N2 - Der Übersichtsvortrag vermittelt Kenntnisse zu den Grundlagen der Korrosion metallischer Werkstoffe für das KKS Grundlagenseminar für erdverlegte Anlagen und Stahlbetonbau zur Vorbereitung auf die Zertifikatsprüfung DIN EN 15257. Diese Kenntnisse bilden die Grundlage zum Verständnis der Beeinflussung von Korrosionssystemen durch die Anwendung kathodischer Schutzmaßnahme T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 14.02.2024 KW - Korrosion KW - Atmosphäre KW - Passivität KW - Stahl KW - Nichtrostender Stahl PY - 2024 AN - OPUS4-59531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Measurement of Hydrogen Distributions in Metals by Neutron Radiography and Tomography N2 - Neutron imaging is a valuable tool for measuring hydrogen distributions qualitatively and quantitatively in metals. Time-resolved neutron radiography allows to measure hydrogen mass flow inside cm thick steel samples with ~10 s temporal resolution. Hydrogen accumulations around cracks in embrittled iron samples can be visualized three-dimensionally by neutron tomography. This quality of information allows new insights for the analysis of damage mechanisms on a micrometer scale, e.g. of hydrogen blistering. Even the gas pressure of molecular hydrogen in crack cavities has been measured from tomographic reconstructions to be in the range of 5 MPa to 15 MPa for technical iron. Further, this method is non-destructive and provides local information in situ and in all three dimensions with a spatial resolution of 20 - 30 µm. The combination with other methods gives a new quality of information, e.g. of the hydrogen allocation on fractured surfaces. T2 - Symposium on large scale facilities CY - Berlin, Germany DA - 09.03.2020 KW - Hydrogen embrittlement KW - Neutron imaging KW - Hydrogen diffusion KW - Neutron radiography KW - Neutron tomography PY - 2020 AN - OPUS4-50548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Korrosion und Korrosionsschutzverfahren: Teil 2 Korrosionsschutzverfahren N2 - Der Vortrag thematisiert die Grundlagen des Korrosionsschutzes. Dieser kann planungs-,werkstoff oder mediumsseitig erfolgen oder mit elektrochemischen Methoden umgesetzt werden. Der Vortrag beschreit die Korrosivitäten der Atmosphären und welche Maßnahmen für den Korrosionsschutz daraus abgeleitet werden können. T2 - Fachausbildung Kathodischer Korrosionsschutz - Grundlagenkurs für erdverlegte Anlagen, Stahlbeton und Innenschutz CY - Online meeting DA - 14.02.2024 KW - Korrosion KW - Nichtrostende Stähle KW - Passivität KW - Korrosionsschutz PY - 2024 AN - OPUS4-59530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Diffusion and trapping of gaseous hydrogen charged CoCrFeMnNi-HEA vs. austenitic steel AISI 316L at pressure up to 1000 bar N2 - First studies on the mechanical behavior of high-entropy alloys (HEAs) in high-pressure hydrogen environment are available. In contrast, the underlying hydrogen absorption, diffusion and trapping in these HEAs like the Cantor-alloy was less in the scientific scope so far. For that reason, the CoCrFeMnNi-HEA was compared to a conventional AISI 316L austenitic steel, by exposing to high-pressure hydrogen charging at 200 bar and very-high pressure at 1,000 bar. Thermal desorption analysis (TDA) was applied with different heating rates (0.125 K/s to 0.500 K/s). The underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution to into a defined number of peaks and the calculation of the activation energies for the respective and predominant hydrogen trap sites. Both materials show a comparable hydrogen diffusivity. The obtained activation energies suggest that in case of the CoCrFeMnNi-HEAs an interaction of the austenitic phase as well as the direct atomic bonding of hydrogen to the metal atoms are the dominant traps, since “impurities” such as carbides or inclusions are only present in trace amounts. Available literature suggests that the Cr and Mn-content is here of special interest for the direct hydrogen bonding at solute atoms. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - High-entropy alloy KW - Hydrogen KW - Trapping KW - Diffusion KW - High-pressure charging PY - 2024 AN - OPUS4-61156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Charakterisierung der WIG und FSW-Mischverbindungen neuartiger Multielement-Legierungen mit einem austenitischen Stahl N2 - Multielement-Legierungen (MPEA - Multiple Principal Element Alloys, gemeinhin auch als Hochentropielegierungen bezeichnet) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei Legierungselementen mit jeweils 5 bis 35 Atom-% bestehen. Somit unterscheidet sich diese Legierungskonzept fundamental von konventionellen Werkstoffen wie Stahl oder Nickellegierungen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Das Ziel ist dabei, hochinnovative MPEA mit individuell einstellbaren Eigenschaften für die industrielle Anwendung zu identifizieren. Dabei werden insbesondere Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität bei konventionellen Stählen, überwunden. Insbesondere die hohe mechanische Festigkeit bei höchster Korrosionsbeständigkeit sind bei bestimmten Legierungssystemen von hohem Interesse. Hier kann u.a. die Substitution klassischer hochlegierter Stähle oder von Ni-Basislegierungen perspektivisch erfolgen. In den letzten 20 Jahren lag der Fokus jedoch auf der reinen Materialsynthese. Mit der Zunahme verfügbarer Werkstoffquantitäten, stehen Verarbeitungsfragen, wie werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren jetzt im Mittelpunkt. Der Schweißeignung von MPEA wurde bis Ende 2022 nur äußert wenig Aufmerksamkeit zuteil. Erfahrungen zu Mischverbindungen (sogenannte DMWs - Dissimilar Metal Welds) fehlen dabei vollständig, sind jedoch essenziell für die Anwendung dieser Werkstoffe in Verbindung mit konventionellen Werkstoffen. Die vorliegende Studie präsentiert erstmals im deutschen Sprachraum, die umfassenden experimentellen Ergebnisse zur Schweißeignung von MPEA-Mischverbindungen und der resultierenden Mikrostruktur. Dazu wurden zwei äquiatomare MPEAs CoCrFeMnNi (Hochentropie-) und CoCrNi (Mittelentropielegierung) mittels WIG- und Rührreibschweißen mit einem konventionellen, hochlegierten und austenitischen Cr-Ni-Stahl (1.4301) gefügt. Die erstmals untersuchten DMWs resultierten dabei in sehr interessanten Mikrostrukturen, mechanisch-technologische Eigenschaften wurden durch instrumentierte Zugversuche gewonnen, die gleichzeitig der Ermittlung der lokalen Verformung im Schweißnahtbereich dienten (durch Verwendung der berührungslosen DIC-Digital Image Correlation-Technik). Dabei zeigt sich für beide Schweißverfahren eine Erweichung in der WEZ der MPEAs sowie eine geringfügig verminderte Zugfestigkeit. Durch die Experimente konnte der prinzipielle Nachweis der Schweißeignung der MPEAs für DMWs mit konventionellen Werkstoffen erbracht werden, die auch eine dementsprechende mechanische Beanspruchbarkeit ermöglichen. Dies ermöglicht zielgerichtete weitere Betrachtungen dieser höchst innovativen Werkstoffe. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Hochentropiewerkstoff KW - Schweißen KW - Rührreibschweißen KW - Mechanische Eigenschaften KW - Digitale Bildkorrelation (DIC) PY - 2023 AN - OPUS4-58306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Erxleben, Kjell A1 - Richter, Tim A1 - Schröpfer, Dirk T1 - Charakterisierung der WIG und FSW-Mischverbindungen neuartiger Multielement-Legierungen mit einem austenitischen Stahl N2 - Multielement-Legierungen (MPEA - Multiple Principal Element Alloys), gemeinhin und partiell fälschlicherweise auch als Hochentropielegierungen bezeichnet) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei Legierungselementen mit jeweils 5 bis 35 Atom-% bestehen. Somit unterscheidet sich dieses Legierungskonzept fundamental von konventionellen Werkstoffen wie Stahl oder Nickellegierungen. Hierzu werden die Legierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Das Ziel ist dabei, hochinnovative MPEA mit individuell einstellbaren Eigenschaften für die industrielle Anwendung zu identifizieren. Dabei werden insbesondere Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität bei konventionellen Stählen, überwunden. Insbesondere die hohe mechanische Festigkeit bei höchster Korrosionsbeständigkeit sind bei bestimmten Legierungssystemen von hohem Interesse. Hier kann u.a. die Substitution klassischer hochlegierter Stähle oder Ni-Basislegierungen perspektivisch erfolgen. In den letzten 20 Jahren lag der Fokus jedoch auf der reinen Materialsynthese. Mit der Zunahme verfügbarer Werkstoffquantitäten, stehen Verarbeitungsfragen, wie werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren jetzt im Mittelpunkt. Der Schweißeignung von MPEA wurde bisher nur äußert wenig Aufmerksamkeit zuteil. Erfahrungen zu Mischverbindungen (DMWs - Dissimilar Metal Welds) fehlen dabei vollständig, sind jedoch essenziell für die Anwendung dieser Werkstoffe in Verbindung mit konventionellen Werkstoffen. Die vorliegende Studie präsentiert erstmals im deutschen Sprachraum, die umfassenden experimentellen Ergebnisse zur Schweißeignung von MPEA-Mischverbindungen und der resultierenden Mikrostruktur. Dazu wurden zwei äquiatomare MPEAs in Form einer Co20Cr20Fe20Mn20Ni20 (Hochentropie-) und Co33.3Cr33.3Ni33.3 (Mediumentropielegierung) mittels WIG und Rührreibschweißen mit einem konventionellen, korrosionsbeständigem Cr-Ni-Stahl AISI 304 (1.4301 bzw. X5CrNi18-10) gefügt. Die erstmals untersuchten DMWs resultierten dabei in sehr interessanten Mikrostrukturen, mechanisch-technologische Eigenschaften wurden durch instrumentierte Zugversuche gewonnen, die gleichzeitig der Ermittlung der lokalen Verformung im Schweißnahtbereich dienten (durch Verwendung der berührungslosen DIC-Digital Image Correlation-Technik). Dabei zeigt sich für beide Schweißverfahren eine Erweichung in der Wärmeeinflusszone (WEZ) der MPEAs sowie eine geringfügig verminderte Zugfestigkeit, bei einer deutlichen Abnahme der Bruchdehnung. Durch die Experimente konnte der prinzipielle Nachweis der Schweißeignung der MPEAs für DMWs mit konventionellen Werkstoffen erbracht werden, die auch eine dementsprechende mechanische Beanspruchbarkeit ermöglichen. Dies ermöglicht weitere Betrachtungen zur Anwendung dieser innovativen Werkstoffe. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Schweißeignung KW - Mischverbindung KW - Hochentropielegierung KW - Multielement-Legierung KW - FSW KW - WIG PY - 2023 SN - 978-3-96144-230-0 VL - 389 SP - 615 EP - 623 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-58352 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht aus DVS Vorhaben 01.3211: Schweißzusatzmodifikation zur Gefüge und Eigenschaftsoptimierung bei kombinierter additiver und zerspanender Fertigung hochbelasteter Bauteile N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Es wird eine kurze Übersicht über die bisher erzielten Ergebnisse gegeben. Thematisiert wird sowohl die Mikrostruktur und Härte als auch Ergebnisse der Zerspanbarkeit hinsichtlich der resultierenden Zerspankraft, der Temperatur sowie der erzielten Rauheit unterschiedlicher Modifikationen der FeNi36- und der CoCr-Legierung. T2 - NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 10.03.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-54913 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Wear behavior of innovative niobium carbide cutting tools in ultrasonic-assisted finishing milling N2 - The resources of niobium exceed the ones of tungsten by an order of magnitude. With 92%, Brazil is today the main global producer of niobium. Hence, niobium carbides (NbC) are a sustainable and economic alternative to conventionally used cutting materials, especially tungsten carbides (WC). Moreover, NbC can be used in Ni alloy matrix and thus offer significant advantages by substituting WC in Co matrix as cutting materials in terms of health risks and raw material price and supply risk. Based on recent studies which found an increased performance of NbC compared to WC cutting tools in machining higher strength steels, the composition NbC12Ni4Mo4VC was chosen for finish machining of a high-strength steel S960QL in this study. The experiments were carried out on an ultrasonic-assisted 5-axis milling machine using NbC tools specially made to benchmark them with commercially available coated WC cutting inserts. In addition, the influence of a coating system for the NbC inserts is tested and evaluated for its performance in the cutting process. Tool wear and cutting force analyses are implied to identify optimal parameter combinations as well as tool properties for the novel NbC tool. Together with the oscillation of ultrasonic-assisted milling, the loads on the component surface and the tool can be reduced and the wear behavior of the novel NbC tool can be refined. These milling tests are accompanied by standardized wear tests, i.e., pin-on-disc, between the aforementioned material combinations, and the results are correlated with each other. Finally, the behavior when using hard-to-cut materials such as Ni alloys, or innovative materials such as iron aluminide is also being tested, as these are constantly in the focus of machining optimization. With this strategy, comprehensive knowledge is achievable for future efficient application of NbC for milling tools, which have already been researched for decades using WC. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Cutting tool KW - Niobium carbide KW - Tool wear KW - Ultrasonic-assisted milling PY - 2023 AN - OPUS4-59258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Schröpfer, Dirk A1 - Becker, Amadeus A1 - Kannengießer, Thomas T1 - Beanspruchungsgerechte Reparatur von Schweißverbindungen bei der Fertigung von Bauteilen aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb wurden für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl durchgeführt. Die Untersuchungsergebnisse zeigen auf, welche Faktoren sich für eine Beanspruchungsreduzierung auch bei hohen Einspannbedingungen eignen und wie eine Degradation des Gefüges und der Eigenschaften der Schweißnaht sowie wiederholte Schweißnahtdefekte in der Reparaturnaht vermieden werden können. Insbesondere können mittels adaptiver Wärmeführung geringere schweißbedingte Beanspruchungen in den Reparaturschweißnähten bewirkt werden. Bauteilversuche sichern zudem die Übertragbarkeit der Schweißexperimente in die Praxis ab. Aufgrund der Erkenntnisse konnten Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abgeleitet und ausgesprochen werden. Die Analysen wurden an den hochfesten Stahlgüten S500MLO für den Offshore-Bereich und S960QL für den Mobilkranbau realisiert. Damit wird insbesondere der wirtschaftlichen Fertigung hocheffizienter Konstruktionen für Windenergieanlagen und hochfester Strukturen, die für deren Errichtung notwendig sind, Rechnung getragen. So bieten die Forschungsergebnisse eine wesentliche Grundlage für die Weiterentwicklung entsprechender Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. KW - MAG-Schweißen KW - Hochfester Stahl KW - Reparatur KW - Kaltrisssicherheit KW - Reparaturschweißen KW - Wärmeführung KW - Windenergie PY - 2023 UR - https://matplus.shop/produkt/p-1311-beanspruchungsgerechte-reparatur-von-schweissverbindungen-bei-der-fertigung-von-bauteilen-aus-hochfesten-feinkornbaustaehlen SN - 978-3-96780-146-0 N1 - Schlussbericht vom 18.07.2022 zu dem über die Arbeitsgemeinschaft industrieller Forschungsvereinigungen "Otto von Guericke" (AiF) im Rahmen des Programms zur Förderung der Industriellen Gemeinschaftsforschung und -entwicklung (IGF) vom Bundesministerium für Wirtschaft und Energie (BMWi) aufgrund eines Beschlusses des Deutschen Bundestages geförderten Vorhaben Nr. 20162 N (Berichtszeitraum 01.07.2019 - 28.02.2022) VL - P 1311 SP - 1 EP - 156 PB - Verlag und Vertriebsgesellschaft CY - Düsseldorf AN - OPUS4-59260 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Effect of alloy modification for additive manufactured Ni alloy components on microstructure and subsequent machining properties N2 - Ni alloys are generally classified as difficult-to-cut materials and cost intensive. Additive manufacturing (AM) offers economic advantages. However, machining of these AM components is mandatory to create the final contour or surface. The inhomogeneous and anisotropic microstructure and properties of AM components causes an unstable cutting process. Moreover, undesirable tensile residual stresses are generated due to subsequent machining. In this investigation, the initial alloy 36 is modified with Ti and Nb up to 1.6 wt.-% and build-up welded via gas metal arc welding (GMAW) and plasma-transferred-arc (PTA). Then, finish-milling tests are carried out to investigate the influence of the modification as well as the cutting parameters on the resulting cutting force and the surface integrity. In addition, the conventional milling process (CM) is compared with the ultrasonic-assisted milling process (US), which has a significant influence on the machinability as well as on the surface integrity. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - Additive manufacturing KW - Alloy 36 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 SP - 57 EP - 67 AN - OPUS4-55430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmenden Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. In einem Gemeinschaftsvorhaben der BAM und des ISAF der TU Clausthal (Fosta P1550/IGF 21959 N) wird daher untersucht, wie mittels Legierungsmodifikationen der Schweißzusätze für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden kann, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird der Einfluss der mittels Legierungsmodifikation eingestellten Gefüge- und Ausscheidungsmorphologie auf die Zerspanung untersucht. Dies erfolgt anhand einer typischerweise für Schneckenmaschinen eingesetzte Verschließschutzlegierung zur Substitution entsprechender CoCr-Legierungen (Stellite), einer NiCrMoSiFeB-Legierung (Handelsname: Colmonoy 56 PTA). Durch metallurgische Untersuchungen und In-situ-Messung auftretender Prozesskräfte und Temperaturen an der Werkzeugschneide beim Fräsprozesses sowie der anschließenden Untersuchung von Werkzeugverschleiß und Oberflächenintegrität ist eine detaillierte Analyse und Korrelation zwischen den mikrostrukturellen Eigenschaften und der Zerspanbarkeit möglich. Die Vorgehensweise erlaubt einer Beurteilung des Einflusses der ultraschallunterstützten Fräsbearbeitung auf den Prozess sowie die resultierenden Oberflächenintegrität. Unter systematischer Anwendung dieser Methodik sowie der Berücksichtigung der Anbindung zum Stahlsubstratwerkstoff und der Wirksamkeit des Verschleißschutzes lässt sich letztlich eine gezielte Optimierung der Zerspanungssituation und des Verschleißschutzes erreichen. Die Erkenntnisse erlauben Handlungsanweisungen und Empfehlungen für Normen und Verarbeitungsrichtlinien, die besonders KMU eine sichere und wirtschaftliche Fertigung hochbelasteter Stahlkomponenten mit unkritischen, kostenreduzierten Werkstoffen ermöglichen sollen. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Rhode, Michael T1 - Repair welding of pressurized in-service hydrogen pipelines: A review on current challenges and strategies N2 - As energy carrier of the future, green hydrogen can make a decisive contribution to a sustainable energy supply. Particularly important is the decarbonization of heavy industry. Therefore, a reliable supply of hydrogen must be guaranteed. A hydrogen pipeline grid can achieve this purpose. In Europe concrete plans for a hydrogen pipeline grid already exist, as the so called “European Hydrogen backbone”. As building a completely new pipeline grid is economically not justifiable, a dual-way strategy of repurposing natural gas (NG) pipelines and newly built pipelines is intended. Long distance pipeline grids require regular maintenance and repairs. For NG pipelines in-service welding is state of the art. Concepts such as hot-tapping (drilling into pressurized pipelines) and “stoppling” (sealing off pipeline sections after installing bypasses or pressure relieves) allow the repair of damaged pipeline sections or the installation of new branches without shutting the pipeline down, which in most cases isn’t possible from an economic standpoint. The EIGA 121/14 guideline already pointed out in 2014 that “A hydrogen hot-tap shall not be considered a rou-tine procedure, […]”. This shows that the determination of the transferability of these repair concepts to hydrogen pipelines is of utmost importance. Due to the degrading effects of hydrogen on mechanical properties, commonly referred to as “hydrogen embrittlement” it is necessary to understand and investigate the occurring effects. In the special case of repair welding on in-service hydrogen pipelines an increased hydrogen uptake due to a large heat input and microstructural changes in the material needs to be considered. Therefore, material degradation must be investigated to determine whether modifications of repair procedures are necessary to ensure a reliable and safe hydrogen transportation via pipelines. For this reason, this paper gives an overview on existing weld repair concepts and its risks and limitations in terms of hydrogen absorption and possible embrittlement effects when transferred to hydrogen pipelines. The complexity lies in a large variety of materials (low alloyed steels), pipeline diameters and corresponding weld-ed joints. The material compatibility of materials in used (repurposed NG-pipelines) and new condition must be investigated. Particularly for repurposed/used pipelines the effect of a pre-matured/corroded inner surface and sometimes insufficient documentation of the material “history” needs to be considered. An overview on ongoing and completed R&D-projects with respect to repair concepts for hydrogen pipelines and hydrogen effects on pipeline materials is given. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A "Metallurgy of Weld Metals" CY - Ixia, Rhodes Island, Greece DA - 07.07.2024 KW - Hydrogen KW - Pipeline KW - In-Service Welding PY - 2024 AN - OPUS4-60757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Hadick, C. A1 - Schu, K. T1 - Quantification of hydrogen uptake during in-service hydrogen pipeline welding N2 - Hydrogen must be transported on a large scale from producers to consumers to ensure the energy transition. The necessary pipeline grid is achieved by conversion of the natural gas (NG) grid and building new pipelines. Welding during service as part e.g. of “hot-tapping” is unavoidable for maintenance/repair/expansion. Based on existing studies, the basic material compatibility of (low-alloyed) pipeline steels with hydrogen is postulated. However, this cannot be assumed for the case of in-service welding on pipelines in pressurized condition. The reason is the increased temperature e.g. by preheating and (in particular) during welding of the single passes. As a result, the inner pipeline surface undergoes multiple short-term heating but to high temperatures. In particular, the first passes can result in a temperature close to the austenitic transformation of the material for small wall thicknesses. Both increase the hydrogen uptake into the welded joint. If hydrogen embrittlement is likely to occur, depends on the hydrogen uptake, which must be quantified. For this purpose, welding experiments on pressurized demonstrators were conducted. The hydrogen uptake at 100 bar was compared to reference experiments with nitrogen. A new sample extraction routine for the quantification of the weld-zone specific hydrogen uptake was established. Comprehensive experiments with different steels (P235, L360, L485), wall thicknesses (4.1 mm to 7.8 mm) and diameters (DN50 and DN200) were conducted. In addition, the influence of the welding layer sequence on the hydrogen uptake between single- and multi-layer welds was investigated. Analytical approaches were used to approximate the hydrogen uptake in the respective weld zones. The main findings were that the layer sequence and especially the wall thickness have a large influence on the hydrogen uptake. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - component test PY - 2025 SP - 1 EP - 12 AN - OPUS4-63166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Large scale hydrogen assisted cracking test for thick walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods or jackets. These components are typically submerged arc welded (SAW) high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicate the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam / layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled more than 20 passes and a seam length of 1,000 mm. Additional welded stiffeners simulated the effect of a high restraint, to stimulate critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of 48 h after welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modelling allowed the qualitative estimation of the hydrogen diffusion in the weld. A remarkable HAC occurrence was not identified and proves both, a certain resistance of the weld joint to HAC and the (questionable) duration of the MWT. T2 - IIW Intermediate Meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Offshore wind turbine KW - High-strength steel KW - Component test PY - 2023 AN - OPUS4-57100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Rhode, Michael A1 - Wimpory, R. C. A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part III - Assessment of residual stresses from small-scale to real component welds N2 - For higher operational temperatures and pressures required in petrochemical plants, the modified 13CrMoV9-10 steel was developed providing high resistance against creep and compressed hydrogen. Extreme care during the welding procedure is necessary for this steel, attributed to low toughness, high strength in as-welded state, and increased susceptibility to stress relief cracking (SRC) during post-weld heat treatment (PWHT). Previous research of SRC in creep-resistant steels discussed mainly thermal and metallurgical factors. Few previous findings addressed the influences of welding procedure on crack formation during PWHT considering real-life manufacturing conditions. These investigations focus on effects of welding heat control on stresses during welding and subsequent PWHT operations close to realistic restraint and heat dissipation conditions using a special 3D testing facility, which was presented in parts I and II of this contribution. Part III addresses investigations on residual stress evolution affecting crack formation and discusses the transferability of results from large-scale testing to laboratory-scale. Experiments with test set-ups at different scales under diverse rigidity conditions and an assessment of the residual stresses of the weld-specimens using X-ray (surface near) and neutron diffraction analysis (bulk) were performed. This study aims to provide a way of investigating the SRC behaviour considering component-specific residual stresses via small-scale testing concepts instead of expensive weld mock-ups. KW - Welding KW - Creep-resistant steel KW - Residual stresses KW - Post-weld heat treatment KW - Stress relief cracking PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524403 DO - https://doi.org/10.1007/s40194-021-01101-7 SN - 1878-6669 VL - 65 SP - 1671 EP - 1685 PB - Springer CY - Berlin AN - OPUS4-52440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Börner, Andreas A1 - Gustus, R. A1 - Kannengießer, Thomas A1 - Wesling, V. A1 - Maus-Friedrichs, W. T1 - Surface finishing of hard-to-machine cladding alloys for highly stressed components N2 - The supply and processing of materials for highly stressed components are usually cost-intensive. Efforts to achieve cost and resource efficiency lead to more complex structures and contours. Additive manufacturing steps for component repair and production offer significant economic advantages. Machining needs to be coordinated with additive manufacturing steps in a complementary way to produce functional surfaces suitable for the demands. Regarding inhomogeneity and anisotropy of the microstructure and properties as well as production-related stresses, a great deal of knowledge is still required for efficient use by small- and medium-size enterprises, especially for the interactions of subsequent machining of these difficult-to-machine materials. Therefore, investigations on these influences and interactions were carried out using a highly innovative cost-intensive NiCrMo alloy (IN725). These alloys are applied for claddings as well as for additive component manufacturing and repair welding using gas metal arc welding processes. For the welded specimens, the adequate solidification morphology, microstructure and property profile were investigated. The machinability in terms of finishing milling of the welded surfaces and comparative analyses for ultrasonic-assisted milling processes was examined focussing on surface integrity. It was shown that appropriate cutting parameters and superimposed oscillating of the milling tool in the direction of the tool rotation significantly reduce the mechanical loads for tool and workpiece surface. This contributes to ensure a high surface integrity, especially when cutting has to be carried out without cooling lubricants. KW - WAAM KW - IN725 KW - Machining KW - Ultrasonic-assisted milling KW - Residual stresses KW - Cutting forces KW - Surface integrity KW - Microstructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524872 DO - https://doi.org/10.1007/s00170-021-06815-y VL - 114 IS - 5-6 SP - 1427 EP - 1442 PB - Springer AN - OPUS4-52487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - In situ investigation of chemical composition during TIG welding in duplex stainless steels using Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Many applications in industry require a material-to-material joining process of Duplex Stainless Steels (DSS). Therefore, it is essential to investigate the material’s properties during a welding process to control the weld quality. With the help of Laser-Induced Breakdown Spectroscopy (LIBS), the chemical composition during the Tungsten Inert Gas (TIG) welding process of DSS could be monitored in situ. The chemical composition could be quantitatively measured using pre-established calibration curves. Although the surface temperature and the welding plasma have a high influence on the spectral intensities, reliable composition measurements were possible. The concentration of alloying elements could be mapped during the TIG welding process. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - TIG welding KW - Duplex stainless steels PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542026 DO - https://doi.org/10.1016/j.finmec.2021.100063 SN - 2666-3597 VL - 6 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-54202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Steppan, Enrico T1 - Zur Analyse der Eigenschaftsdegradation und des Bindungsverhaltens von Wasserstoff in höherfesten Feinkornbaustählen N2 - Der Stahlbedarf in Deutschland wird maßgeblich neben dem Automobilsektor vom Maschinenbau und allgemeinen Bauwesen geprägt. In diesen Segmenten werden qualitativ hochwertige Stähle mit höchsten Ansprüchen an Festigkeit, Verformungsfähigkeit, schweißtechnische Verarbeitung und sicherheitsrelevante Aspekte gestellt. Wichtige Vertreter, welche diesen Ansprüchen gerecht werden, sind die heutigen modernen höherfesten FKB. Aus der Entwicklung dieser Stähle kristallisierten sich in den letzten Jahrzehnten verschiedene Legierungskonzepte und Herstellungsrouten heraus. Dem liegt neben essentiellen Eigenschaften, z.B. Streck- und Zugfestigkeit, noch weitere Anforderungen, bspw. Kaltumformbarkeit, Kerbschlagzähigkeit und Verschleißfestigkeit, zugrunde. Zunehmend werden im genormten Bereich mit Streckgrenzen bis 700 MPa neben den vergüteten Stählen (Q) auch thermomechanische Stähle (M) eingesetzt. Ein immerwährender paralleler Begleiter während der Stahlherstellung und -verarbeitung ist Wasserstoff. Wasserstoff wird in den nächsten Jahren als Schlüsselelement für eine nachhaltige Energiewirtschaft angesehen. Aus heutiger Sicht ist Wasserstoff ein Hoffnungsträger für eine klimafreundliche Energiewirtschaft und zukunftsfähige Industrie. Forschung und Industrie arbeiten intensiv an der Erschließung und Weiterentwicklung des enormen Potentials, um eine höhere Nutzbarkeit zu erreichen. Die Gründe liegen zum einen darin, dass Wasserstoff als Brennstoff unproblematisch (Umweltverträglichkeit und Verfügbarkeit) ist und zum anderen ein hervorragender Energieträger ist. Wasserstoff ist durch seine gebundene Form erst nach dem Lösen aus chemischen Verbindungen zugänglich. Dies geschieht für eine Nutzbarmachung in einer zukunftsfähigen Energiewirtschaft gezielt. Demgegenüber stehen Prozesse, wodurch Wasserstoff aus seiner chemischen Verbindung gelöst wird und aufgrund seiner Größe bzw. geringsten Atommasse von Werkstoffen aufgenommen wird. Damit verbunden interagiert der aufgenommene Wasserstoff mit dem Gefüge und kann zu einer negativen Beeinflussung der Eigenschaften des Werkstoffs führen. Wasserstoff kann Degradationsprozesse in Stählen verursachen, die sich insbesondere auf die mechanischen Eigenschaften auswirken. Diese Mechanismen können wasserstoffunterstützte Risse in höherfesten Stählen während der Herstellung oder im industriellen Einsatz verursachen. Elektrochemisch beladene Zugproben zeigen ein unterschiedliches Degradationsverhalten in ihren Eigenschaften. Die vorliegende Arbeit beschreibt die Wechselwirkungen zwischen Wasserstoff und Gitterdefekten in unterschiedlichen mikrolegierten Systemen und wärmebeeinflussten Zonen in den schweißbaren Feinkornbaustählen. Die Ergebnisse zeigen eine klare Abhängigkeit zwischen Mikrolegierung und Herstellungsprozess dieser Stahlsorten, respektive ihrer simulierten wärmebeeinflussten Bereiche. N2 - In addition to the automotive sector, demand for steel in Germany is dominated by mechanical engineering and general construction. These segments demand high-quality steels with the highest requirements in terms of strength, formability, welding processing and safety aspects. Important representatives that meet these requirements are today's more modern high-strength FKB. In the development of these steels, various alloying concepts and production routes have crystallized in recent decades. In addition to essential properties, e.g. yield and tensile strength, this is also based on other requirements, e.g. cold formability, notched impact strength and wear resistance. Increasingly, thermomechanical steels (M) are being used in addition to quenched and tempered steels (Q) in the standardized range with yield strengths up to 700 MPa. An ever-present parallel companion during steel production and processing is hydrogen. Hydrogen is seen as a key element for a sustainable energy economy in the coming years. From today's perspective, hydrogen is a beacon of hope for a climate-friendly energy economy and sustainable industry. Research and industry are working intensively on tapping and further developing the enormous potential in order to achieve greater usability. The reasons are, on the one hand, that hydrogen is unproblematic as a fuel (environmental compatibility and availability) and, on the other hand, that it is an excellent energy carrier. Due to its bonded form, hydrogen is only accessible after dissolution from chemical compounds. This is done in a targeted manner for utilization in a sustainable energy economy. In contrast, there are processes by which hydrogen is released from its chemical compound and absorbed by materials due to its size or lowest atomic mass. In connection with this, the absorbed hydrogen interacts with the microstructure and can lead to a negative influence on the properties of the material. Hydrogen can cause degradation processes in steels that affect mechanical properties in particular. These mechanisms can cause hydrogen-assisted cracking in higher strength steels during fabrication or in industrial use. Electrochemically loaded tensile specimens show different degradation behavior in their properties. The present work describes the interactions between hydrogen and lattice defects in different microalloyed systems and heat affected zones in the weldable fine grain structural steels. The results show a clear dependence between microalloying and manufacturing process of these steels, respectively their simulated heat affected zones. T3 - BAM Dissertationsreihe - 172 KW - Höherfeste Feinkornbaustähle KW - Wasserstoffdegradation KW - Wasserstoffdiffusion KW - Wasserstoffbindungsverhalten KW - Kaltriss und Schweißen KW - High strength fine grained structural steels KW - Hydrogen degradation KW - Hydrogen diffusion KW - Hydrogen trapping KW - Cold cracking and welding PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579412 SN - 1613-4249 VL - 172 SP - 1 EP - 266 PB - Eigenverlag CY - Berlin AN - OPUS4-57941 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen diffusion in thick-walled S690 SAW joints: Part 1 - Experimental determination of microstructure dependent diffusion coefficients N2 - S690 steels are widely used in heavy-duty applications, such as structural components, mobile cranes, and industrial plant construction, owing to their high strength and weldability. However, thick-plate submerged arc welding (SAW) can introduce elevated hydrogen levels and residual stresses that promote time-delayed hydro-gen-assisted cold cracking (HACC). Accurate, microstructure-specific diffusion data are scarce, limiting pre-dictive HACC assessments. This study presents an experimental determination of hydrogen diffusion coeffi-cients (DH) in two S690 variants: thermomechanically rolled (S690MC) and quenched and tempered (S690Q). Multi-layer SAW welds were produced from 30 mm-thick plate material at three heat input levels, and diffusion membranes were extracted from weld metal (WM), heat-affected zone (HAZ), and base material (BM). Hydro-gen permeation tests, conducted in accordance with DIN EN ISO 17081, yielded time-normalized flux curves from which DH was derived using the inflection-point method. At room temperature, DH values ranged from 6 × 10⁻⁵ to 9 × 10⁻⁵ mm²/s across all regions and heat inputs, with no significant difference between S690MC and S690Q. Weld metal exhibited marginally lower DH, attributed to enhanced hydrogen trapping, while base mate-rial measurements showed greater variability. These microstructure-resolved diffusion coefficients fill a critical data gap and provide essential input for the numerical simulations presented in Part 2. The results also support practical guidelines for mitigating HACC risk through the optimization of welding parameters. T2 - 78th IIW Annual Assembly, Meeting of Commission II-C CY - Genoa, Italy DA - 22.06.2025 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - High strength steels KW - Hydrogen Diffusion KW - Electrochemical permeation PY - 2025 AN - OPUS4-63540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Weld heat input effect on microstructure and hydrogen diffusion in thick-walled S690 submerged arc welded joints N2 - High-strength, low-alloy (HLSA) steels such as S690 are an attractive option for heavy industries such as offshore wind turbines and peripheral equipment due to their combination of excellent mechanical properties and weldability. The construction of these thick-walled structures requires highly efficient welding processes such as submerged arc welding (SAW). However, SAW faces challenges related to delayed hydrogen assisted cold cracking (HACC). Despite its importance, the effect of different diffusion coefficients on the cold cracking susceptibility of different microstructures within SAW-welded S690 steels is not fully understood. For this reason, the present study focuses on comparing the cold cracking susceptibility of thermomechanically rolled (TM) or quenched and tempered (QL) variants of S690 steel. Submerged arc welding was performed on both steel grades at different welding heat inputs. From these thick-walled welds, metallic membranes were extracted from the weld metal, the heat-affected zone (HAZ), and the two base metals. The specimens were subjected to electrochemical hydrogen permeation tests (according to ISO 17081) to determine the microstructure-specific hydrogen diffusion coefficients. In general, increased welding heat input and thickness decreased the hydrogen diffusion coefficients, i.e., the time required for hydrogen diffusion increased. In addition, the results showed that the TM grade exhibited slightly accelerated hydrogen diffusion coefficients compared to the QL grade, which is beneficial for hydrogen reduction and increases the HACC resistance. As a result, the microstructure-specific assessment of hydrogen diffusion in the BM, HAZ or WM of the SAW joint was less important for a given set of welding parameters compared to other welding processes such as gas metal arc welding (GMAW). The reason is that in multilayer SAW, the relatively large welding heat input and multiple annealing resulted in similar microstructures, resulting in very close hydrogen diffusion coefficients. From this point of view, it is sufficient to characterize the hydrogen diffusion coefficients of both the weld metal and the base material. T2 - 78th IIW Annual Assembly and International Conference CY - Genoa, Italy DA - 26.06.2025 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Diffusion KW - Electrochemical permeation KW - Microstructure PY - 2025 AN - OPUS4-63543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hydrogen diffusion in thick-walled S690 SAW joints: Part 2 - Predictive modeling of welding heat input and microstructure influence N2 - High-strength low-alloy (HSLA) steels such as S690 are widely employed in thick-walled welded structures, where hydrogen-assisted cold cracking (HACC) remains a persistent concern. While microstructure-specific hydrogen diffusion coefficients (DH) for weld metal (WM), heat-affected zone (HAZ), and base material (BM) were experimentally established in Part 1 of this study, their quantitative influence on hydrogen accumulation and effusion has not yet been fully clarified. This work presents a transient, spatially resolved numerical model for simulating hydrogen transport in multi-pass submerged arc welds. The model integrates experimentally determined DH values with realistic thermal cycles and temperature-dependent boundary conditions. Developed in Python, the simulation tool is purpose-built for hydrogen diffusion in welded joints and offers a focused, transparent alternative to general-purpose finite element platforms. Parametric analyses demonstrate that, although the diffusion coefficients vary by up to 50 %, their impact on overall hydrogen retention is minor. In contrast, welding parameters such as plate thickness, bead geometry, cooling time (t₈/₅), and interpass tem-perature exert a dominant influence on hydrogen distribution. Despite clear microstructural differences between the thermomechanically rolled (S690MC) and quenched and tempered (S690Q) variants, including hardness softening versus hardening in the heat-affected zone of the (pen)ultimate weld bead, the simulations confirm that their diffusion behavior and hydrogen solubility are closely aligned. Consequently, differences in diffusivity and solubility exert only a minor influence on hydrogen retention compared to thermal exposure and joint geometry. These findings support the interchangeable use of both steel grades in terms of HACC risk due to hydrogen diffusion kinetics, under comparable welding conditions. T2 - 78th IIW Annual Assembly, Meeting of Commission II-C CY - Genoa, Italy DA - 22.06.2025 KW - Hydrogen assisted cracking KW - Numerical simulation KW - Hydrogen diffusion PY - 2025 AN - OPUS4-63541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Czeskleba, Denis A1 - Fleißner-Rieger, H. A1 - Nietzke, Jonathan A1 - Kannengießer, Thomas T1 - Combined heating rate and restraint condition effect on stress relief cracking during PWHT of thick-walled Cr–Mo-V steel SAW joints N2 - Creep-resistant steels such as 13CrMoV9-10 are utilized in the manufacture of thick-walled pressure vessels and are typically joined by submerged arc welding (SAW). However, these materials are susceptible to stress relief cracking (SRC) if the required post weld heat treatment (PWHT) is not applied correctly. Existing PWHT guidelines, encompassing heating rate and dwell (or holding) time at a given temperature, are derived from a synthesis of empirical knowledge and typically free-shrinkage weld experiments to assess the susceptibility to SRC. Therefore, this study discusses the combined effect of the PWHT heating rate under free-shrinkage compared to restrained shrinkage. Welding experiments were conducted (using plates with a thickness of 25 mm) for both shrinkage conditions for a variety of heating rates and maximum temperatures. In-situ acoustic emission analysis was used to locate propagating SRCs during PWHT. Hardness measurements, mechanical property characterization (Charpy impact strength), and microstructure correlation were used to evaluate the SRC susceptibility. The results suggested that the influence of heating rate could not be directly related to SRC formation and that the initial weld microstructure prior to PWHT was more relevant in terms of very high hardness in the coarse grain heat affected zone, especially that of the last beads in the top layer of the welding sequence. This was seen in the form of random, unexpected SRC occurrence in only one specimen at a heating rate commonly used in welding practice (approximately 100 K/h). In this context, the additional effect of an external shrinkage restraint on SRC must be considered in the form of increasing mechanical loads during welding, which are typically not within the scope of welding practice. To mitigate the probability of SRC during PWHT, it is imperative to reduce the welding heat input and to restrict the structural shrinkage restraint of the weld joint. KW - Component test KW - Stress relief cracking KW - PWHT KW - Creep-resistant steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631439 DO - https://doi.org/10.1007/s40194-025-02062-x SN - 1878-6669 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-63143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - 6th MoD-PMI 2023 Workshop CY - Aachen, Germany DA - 29.05.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ebell, Gino T1 - Korrosion von Zink unter variierenden Bedingungen N2 - Die Korrosionsbeständigkeit von zink in variierenden Elektrolyten hängt von der Deckschichtstabilität und Resistenz gegenüber dem Elektrolyten ab. Das amphotere Verhalten von Zinkhydroxid führt dazu das Zink in sauren und alkalischen Elektrolyten deutlich höhere Korrosionsraten erfährt als in pH-neutralen leicht alkalischen Elektrolyten. In diesem Vortrag werden verschiedene Anwendungsfälle dargestellt. T2 - Gemeinschaftssitzung des AK atmosphärische Korrosion und Elektrotechnik CY - Online meeting DA - 05.12.2024 KW - Corrosion KW - Korrosion KW - Zink PY - 2024 AN - OPUS4-62010 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Kromm, Arne T1 - Reparaturschweißen zukünftiger, in Betrieb befindlicher Wasserstoffpipelines N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung, wobei der Transport auf Basis des europäischen Ferngasleitungsnetzes erfolgen wird. Bisherige Untersuchungen zur Werkstoffkompatibilität zeigen, dass die hier verwendeten, niedriglegierten Rohrstähle für Wasserstofftransport unter normalen Betriebsbedingungen (≤ 60 °C, max. 100 bar) grundsätzlich geeignet sind. Die Eignung kann nicht ohne Weiteres übertragen werden, sobald Reparaturschweißungen beispielsweise aufgrund von Wartungsarbeiten an druckführenden, in Betrieb befindlichen, Hochdruckgasleitungen erfolgen. Aus technisch-ökonomischen Gründen werden Schweißarbeiten dabei im Betrieb unter fortwährendem Druck und Gasfluss durchgeführt. Dies soll auch bei Wasserstoffpipelines erfolgen. Dazu im Erdgasnetz angewandte und etablierte Konzepte sind beispielsweise das „Hot-Tapping“ und „Stoppling“. Beim „Hot-Tapping“ wird eine druckführende Pipeline durch Anflanschen eines abgeschlossenen, druckdichten Systems aus Absperrventil und Bohrvorrichtung angebohrt. Dazu müssen sogenannte Überschieber (aus vorgeformten Zylinderhalbschalen) durch Längsnaht verbunden und dann mit Rohrrundnähten am Produktrohr verbunden werden. Für das zum überwiegenden Teil durchgeführte E-Hand-Schweißen sind dabei Vorwärmtemperaturen von ca. 100 °C bzw. 250 °C für die maximale Zwischenlagentemperatur einzuhalten. Besonderer Fokus liegt auf der Betrachtung dünnwandiger Leitungen, da hier beim Schweißen der Rundnähte die Austenitisierungstemperatur an der Innenseite der Pipeline überschritten wird. Dadurch wird eine signifikant höhere Wasserstoffaufnahme in den Leitungsstahl vermutet, mit einer möglichen Degradation der mechanischen Kennwerte bzw. Rissbildung. Durch die langen Schweiß- und Abkühlzeiten wird der Rohrleitungsstahl zudem teilweise stundenlang Temperaturen von bis zu 250 °C ausgesetzt. Neben der klassischen „Versprödung“ muss daher eventuell auch ein sogenannter Hochtemperatur-Wasserstoffangriff betrachtet werden. Diese vorliegende Studie gibt Einblick zur Übertragbarkeit der bekannten Konzepte aus der Erdgastechnik zum Reparaturschweißen. Dazu werden Möglichkeiten und Grenzen momentaner Prüfkonzepte sowie deren Weiterentwicklungen aufgezeigt. Dies umfasst bspw. geeignete Methodiken zur Werkstoffprüfung als auch skalierte Bauteilversuche unter realistischen Druckgas-Betriebsbedingungen einer Pipeline. In diesem Rahmen erfolgt auch die Kurzvorstellung des Kooperationsprojektes von BAM, DVGW und Ferngasnetzbetreibern „H2-SuD“ zum Einfluss der Temperaturführung und Rohrgeometrie auf die Wasserstoffaufnahme. T2 - DVS CONGRESS 2024 CY - Erfurt, Germany DA - 16.09.2024 KW - Reparaturschweißen KW - Pipeline KW - Wasserstoff KW - Im Betrieb PY - 2024 SN - 978-3-96144-269-0 VL - 395 SP - 341 EP - 349 AN - OPUS4-61478 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Stresses in repair welding of high-strength steels Part 1: Restraint and Cold cracking risk N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures, like mobile or ship cranes. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of global and local welding-induced stresses may lead to crack formation and component failure, particularly in interaction with the degradation of the microstructure and mechanical properties of high-strength steels during the repair process. However, manufacturers hardly have any information about these issues and there is a lack of recommendations and guidelines to take these safety-relevant aspects into account in adequate repair concepts. The aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines to avoid cold cracking, damage and expensive reworking especially for high-strength steels. Part 1 of this study involves systematic investigations of influences of shrinkage restraint during repair welding of two high-strength steels S500MLO for offshore application and S960QL for mobile crane structures. The quantification of the shrinkage restraint of repair weld joints was achieved by means of experimental and numerical restraint intensity analysis. In welding experiments with self-restrained slot specimens, restraint intensity and introduction of hydrogen via the welding arc using anti spatter spray were varied systematically to analyse the effect on welding result, residual stresses, and cold cracking. It could be shown that increasing restraint intensities result in significantly higher transverse residual stress levels. In the case of hydrogen introduction S500MLO showed no cold cracking independent of the restraint conditions. However, S960QL was found to be considerably cold cracking sensitive if hydrogen is introduced. With increasing restraint intensity length and number of cold cracks increases significantly. Part 2 [1] of this study is focussed on microstructure and residual stresses due to gouging and stress optimization via adequate heat control parameters in repair welding. T2 - IIW Annual Assembly 2023 CY - Singapore DA - 16.07.2023 KW - Repair-welding KW - MAG welding KW - High-strength steels KW - Cold cracking KW - Residual stresses PY - 2023 AN - OPUS4-59253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis T1 - Kurzvorstellung des Projektes "H2SuD / Wasserstoff und Schweißen Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen" N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des FA1 "Schweißmetallurgie" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e.V. CY - Aachen, Germany DA - 22.02.2023 KW - Wasserstoff KW - Pipeline KW - Reparatur KW - Schweißen KW - Ferngasleitung PY - 2023 AN - OPUS4-57087 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test to simulate critical conditions of hydrogen assisted cracking in submerged arc welded offshore steel N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever� increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time� delayed hydrogen assisted cracking (HAC) may occur. For this reason, a minimum waiting time (MWT) of up to 48 h must be considered before NDT is conducted. The evaluation of the crack susceptibility is complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry has been developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the yield strength level) were found in the weld metal and in the heat affected zone, suggesting that these weld subzones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were inspected by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Cold cracking KW - Component test KW - Hydrogen KW - Minimum waiting time KW - Offshore steel grade PY - 2025 AN - OPUS4-62873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas T1 - Modified TEKKEN test for studying hydrogen-assisted cracking in high-strength structural steels N2 - In the present work, the complex interactions of the influences of material, welding process and seam configuration and the restraint of shrinkage on the residual stresses and the influence of diffusible hydrogen on hydrogen-assisted cracking (HAC) in the high-strength steel S960QL were investigated. For this purpose, self-restraint specimens were selected using the TEKKEN test with correspondingly adapted seam opening angles and a restraint intensity of approx. RFy = 17 kN/(mm·mm). The variation of the seam opening angle of the test seams was between 30° and 60°. Due to the comparatively high restraint of shrinkage in the transverse direction of the weld, high tensile residual stresses in the weld metal were expected for both weld seam configurations. In addition, a dehydrogenation heat treatment (DHT) for HAC prevention under restraint of shrinkage was verified. In order to keep distortion and heat input as low as possible, the seam geometries were manufactured from the solid material by means of electric discharge machining (EDM). Both, solid wire and metal cored wire were used. In addition, hydrogen was added to the shielding gas in solid wire welding to increase diffusible hydrogen concentration. Moreover, welding residual stresses at the weld seam surface, which were measured by using mobile X-ray diffraction, were taken into account to evaluate the HAC behavior. DHT was carried out at 250 °C for 4 h in an external furnace. T2 - 73rd IIW Annual Assembly: Commission II-A CY - Online meeting DA - 15.07.2020 KW - High-strength steel KW - Gas metal arc welding KW - Hydrogen-assisted cracking KW - TEKKEN test KW - Residual stresses KW - Dehydrogenation heat treatment PY - 2020 AN - OPUS4-51035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian A1 - Erxleben, Kjell A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Herausforderungen beim Schweißen im Betrieb an Wasserstoff-Ferngasleitungen N2 - Als Energieträger der Zukunft kommt grünem Wasserstoff große Bedeutung bei der Energiewende und der zukünftigen, nachhaltigen Energieversorgung zu Teil. Zum effizienten und sicheren Transport des Wasserstoffs ist die Bereitstellung einer Pipeline-Infrastruktur geplant. Die meisten Länder verfolgen hierbei die Strategie der Umwidmung bestehender Erdgastransportleitungen, ergänzt durch Errichtung neuer Pipelines. Die bestehenden Erdgasnetze sind dabei aus unterschiedlichsten Rohrgeometrien und Materialien zusammengesetzt. Bei der Umwidmung von Erdgaspipelines zum Transport von Wasserstoff müssen daher Fragen der Materialverträglichkeit hinsichtlich des als Wasserstoffversprödung bekannten Phänomens der Beeinträchtigung der mechanischen Eigenschaften metallischer Werkstoffe durch Wasserstoff betrachtet werden. Bisherige Forschungsergebnisse und Feldversuche deuten darauf hin, dass die niedriglegierten, ferritischen Stähle, aus denen die Ferngasleitungen des Erdgasnetzes überwiegend bestehen, für den Transport von Wasserstoff unter normalen Betriebsbedingungen geeignet sind. Eine Frage, die bislang weniger Aufmerksamkeit erhielt, ist die, wie sich das Schweißen im Betrieb an Wasserstoffpipelines auf die Materialkompatibilität auswirkt. Im Erdgasnetz sind etablierte Verfahren wie beispielsweise das „Hot-Tapping“ unumgänglich für die Instandhaltung und Erweiterung des Netzes. Hierbei werden an eine im Betrieb befindliche Pipeline geteilte T-Stücke aufgeschweißt, über die die Pipeline dann mit geeigneten Bohrvorrichtungen während eines ununterbrochenen Betriebs angebohrt werden kann. Um zu beurteilen, ob diese Verfahren gefahrlos auf Wasserstoffpipelines übertragen werden können, müssen Problemstellungen betrachtet werden, die sich durch den Wärmeeintrag ins Material beim Schweißen ergeben. Wasserstofflöslichkeit und Diffusionsgeschwindigkeit sind temperaturabhängig. Erhöhte Temperaturen könnten eine Wasserstoffaufnahme ins Material bewirken, die zu einer kritischen Degradation der mechanischen Eigenschaften des Materials führen könnte. Die Temperaturen, die beim Schweißen erreicht werden, führen lokal zur Überschreitung der Austenitisierungstemperatur. Austenit weist eine deutlich höhere Löslichkeit von Wasserstoff auf, während die Diffusionsgeschwindigkeit des Wasserstoffs in dieser Phase deutlich herabgesetzt ist. Es wird vermutet, dass dies zu einer lokal erhöhten Wasserstoffkonzentration führt. Damit geht ein erhöhtes Risiko einer kritischen Materialdegradation einher. Durch die lange Zeitdauer beim Schweißen von mehrlagigen Rundkehlnähten an großen Pipelines, einschließlich einer möglichen Vorwärmprozedur, ist weiterhin zu klären, ob der aus Anwendungsfällen in der Petrochemie bekannte Hochtemperaturwasserstoffangriff auftritt. Der vorliegende Beitrag liefert einen Überblick über das Schweißen im Betrieb an Gaspipelines, hierbei auftretenden Herausforderungen bei der möglichen Anwendung auf Wasserstoffleitungen. Dabei werden auch aktuelle Forschungsprojekte zum Thema Schweißen an Wasserstoffpipelines im Betrieb eingehend diskutiert. In diesem Zusammenhang werden erste Ergebnisse des gemeinschaftlichen Forschungsprojektes „H2-SuD: Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2-Ferngasleitungen“ des Deutschen Vereins des Gas- und Wasserfaches (DVGW), der Bundesanstalt für Materialforschung und -prüfung (BAM) und deutscher Gasnetzbetreiber (Open Grid Europe, ONTRAS Gastransport, u.v.m.) präsentiert. T2 - 53. Sondertagung - Schweißen im Anlagen-und Behälterbau 2025 CY - Munich, Germany DA - 18.03.2025 KW - Materialdegradation KW - Pipeline KW - Schweißen KW - Wasserstoff PY - 2025 SN - 978-3-96144-290-4 (Print) SN - 978-3-96144-291-1 (E-Book) VL - 2025 SP - 106 EP - 115 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-62911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Schweißen im Wasserstoffanlagen- und Behälterbau - Eine Kurzübersicht N2 - Wasserstoff erfüllt die zentrale Rolle für die Umwandlung der bisherigen fossil-basierten Energieerzeugung und -nutzung auf eine dekarbonisierte, nachhaltige Form. Dazu muss der Wasserstoff erzeugt, gespeichert, transportiert werden, bevor er wieder der Nutzung zugeführt wird. Hierzu sind entlang der gesamtem Prozesskette Wasserstofftechnologien notwendig, die einen sicheren Betrieb erfordern. Hierbei kommt dem schweißtechnischen Anlagen- und Behälterbau wesentliche Bedeutung zu, insbesondere (aber nicht ausschließlich) für Speicherung und Transport des Wasserstoffes. Der vorliegende Beitrag gibt einen kurzen Überblick, wo und wie die konventionelle Schweißtechnik hierzu wichtige Beiträge leistet. Die additive Fertigung, also das „Drucken“ von Bauteilen wird dabei zunehmend wichtiger, entlang der gesamtem Prozesskette der Wasserstofftechnologien. Gleichwohl darf nicht unterschätzt werden, dass auch wesentlicher Bedarf an der Erweiterung und teilweiser Neufassung von bestehenden Regel- und Normenwerken besteht. T2 - 51. Sondertagung "Schweißen im Behälter- und Anlagenbau" CY - Munich, Germany DA - 01.03.2023 KW - Wasserstoff KW - Anlagenbau KW - Schweißen KW - Studie KW - Pipeline PY - 2023 SN - 978-3-96144-219-5 VL - 387 SP - 83 EP - 88 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-57075 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Herstellung und Charakterisierung von WAAM-Bauteilen aus hochfesten Zusatzwerkstoffe N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. Im vorliegenden Beitrag werden einige Verarbeitungsempfehlung auf Basis der Ergebnisse für den Arbeitskreis des DVS AG V 12 (Additive Fertigung) abgeleitet. T2 - Sitzung der DVS Arbeitsgruppe (AG) V 12 Additive Fertigung CY - Online meeting DA - 23.11.2022 KW - MAG-Schweißen KW - Additive Fertigung KW - Eigenspannungen KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Wärmeführung KW - Windenergie PY - 2022 AN - OPUS4-56721 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Wesling, V. A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Modification of Co–Cr alloys to optimize additively welded microstructures and subsequent surface finishing N2 - Cobalt chromium alloys are often used in turbine and plant construction. This is based on their high thermal and mechanical stress resistance as well as their high wear resistance to corrosive and abrasive loads. However, cobalt is a cost-intensive material that is difficult to machine. Moreover, increasingly complex structures and the optimisation of resource efficiency also require additive manufacturing steps for the production or repair of components in many sectors. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. As a result of the high stresses on the components and requirements for a high surface quality, a complementary use of additive and machining manufacturing processes is necessary. Thereby, Co–Cr alloys are extremely challenging for machining with geometrically defined cutting edges because of their low thermal conductivity combined with high strength and toughness. An approach to solve this problem is to refine and homogenise the microstructure. This is achieved by modifying the alloy with elements zirconium and hafnium, which are added up to a maximum of 1 wt.-%. A reduction of the process forces and stresses on the tool and work piece surface is also achievable via hybrid milling processes. There are already studies on the combined use of additive and machining manufacturing processes based on laser technology. However, knowledge based on powder and wire-based arc processes is important, as these processes are more widespread. Furthermore, the effects on the surface zone of additively manufactured components by hybrid finish milling have not yet been a subject of research. The results show that the structural morphology could be significantly influenced with the addition of zirconium and hafnium. KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-transferred arc welding KW - Co-Cr-alloy PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554182 DO - https://doi.org/10.1007/s40194-022-01334-0 SN - 0043-2288 SN - 1878-6669 SP - 1 EP - 13 PB - Springer CY - Heidelberg AN - OPUS4-55418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas T1 - Investigations on influencing the microstructure of additively manufactured Co‑Cr alloys to improve subsequent machining conditions N2 - Co-Cr alloys are frequently used for highly stressed components, especially in turbine and plant construction, due to their high resistance to thermal and mechanical stress, as well as to corrosive and abrasive loads. Furthermore, they are classified as difficult-to-cut materials because of their high strength and toughness as well as their low thermal conductivity. However, for Co, an increased cost and supply risk can be observed in recent years. Therefore, additive manufacturing (AM) offers significant economic advantages due to higher material efficiency regarding repair, modification, and manufacturing of such components. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. In addition, subsequent machining, particularly contour milling, is essential to generate the required complex contours and surfaces. Hence, additive and machining manufacturing processes need to be coordinated in a complementary way, especially due to additional challenges arising in milling of heterogeneous hard-to-cut microstructures. Recently, it has been shown that modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), can improve the cutting situation. In this investigation, the Co-Cr initial alloy is additionally modified with Ti and Zr up to 1 wt% with the aim to enhance the homogeneity of the microstructure and, thus, the machinability. Hence the investigation includes finish milling tests of the AM components and the comparison of US and conventional machining. Both the modifications and the ultrasonic assistance exhibit a significant effect on the machining situation; for example US causes a higher surface integrity of the finish milled surfaces compared to conventional milling. T2 - International Congress on Welding, Additive Manufacturing and associated non-destructive testing CY - Online meeting DA - 08.06.2022 KW - Cobalt-chromium alloy KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560917 DO - https://doi.org/10.1007/s40194-022-01397-z SP - 1 EP - 9 PB - Springer CY - Heidelberg AN - OPUS4-56091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kromm, Arne A1 - Kannengießer, Thomas T1 - Determination of residual stress evolution during repair welding of high-strength steel components N2 - During the assembly of steel structures, unacceptable weld defects may be found. An economical solution is local thermal gouging of the affected areas and re-welding. Due to high shrinkage restraints of repair weld and sur- rounding structure, high global and local welding stresses superimpose, and may lead to cracking and component failure, especially in connection with the degraded microstructure and mechanical properties of high-strength steels during the repair process. Component-related investigations of high-strength steels (FOSTA P1311/ IGF20162N) focus on welding residual stress evolution during local thermal gouging and rewelding. In this study, repair welding of S500MLO (EN 10225) is carried out using in-situ digital image correlation (DIC) and ex- situ X-ray diffraction (XRD) to analyse strains and stresses. Self-restrained slit specimen geometries were identified representing defined rigidity conditions of repair welds of real components, which were quantified using the restraint intensity concept. The specimens were rewelded with constant welding heat control and parameters. Weld specimens exhibited significantly increased transverse residual stresses with higher transverse restraint intensities, in the weld metal, and in the heat affected zone. Transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the longitudinal and transverse local residual stresses after cooling to RT showed a good comparability with global DIC analyses. KW - Repair-welding KW - High-strength steels KW - X-ray diffraction KW - Digital image correlation KW - Residual stresses PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555672 DO - https://doi.org/10.1016/j.finmec.2022.100073 SN - 2666-3597 VL - 6 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-55567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Abschlussbericht Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die Beschaffung und Verarbeitung von Werkstoffen für hochbelastete Komponenten sind meist kostenintensiv. Bestrebungen zur Kosten- und Ressourceneffizienz führen zu komplexeren Strukturen bzw. Konturen, sodass additive Fertigungsschritte zur Bauteilreparatur und -fertigung deutliche ökonomische Vorteile bieten. Hierfür sind additive und abtragende Fertigungsschritte komplementär und gezielt aufeinander abzustimmen, um beanspruchungsgerechte Funktionsflächen herzustellen. Hinsichtlich Inhomogenität und Anisotropie der Gefüge und Eigenschaften sowie fertigungsbedingter Beanspruchungen sind für den wirtschaftlichen Einsatz bei KMU, gerade für drahtbasierte Fertigungsverfahren und Wechselwirkungen nachfolgender Zerspanung dieser schwer spanbaren Werkstoffe noch viele Kenntnisse notwendig. Deshalb sind Untersuchungen zu diesen Einflüssen und Wechselwirkungen unter Nutzung innovativer Ansätze durchgeführt worden. Mit typischen kostenintensiven Ni- und Co-Cr-Legierungen wurden additive Bauteile, Auftrag- und Reparaturschweißungen hergestellt und Schweißzusätze für das PTA-Verfahren modifiziert, um die Erstarrungsmorphologie und das Eigenschaftsprofil zu optimieren. Die Übertragung auf MSG-Verfahren sicherte einen breiten industriellen Einsatz für hohe Auftragraten ab. Dies geschah mithilfe von modifizierten Fülldrähten sowie beschichteten Massivdrähten. Die wirtschaftliche spanende Bearbeitbarkeit wurde mit Zerspanbarkeitsanalysen für Schlichtfräsen und vergleichend für ultraschallunterstütze Fräsprozesse sichergestellt. Instrumentierte Experimente und Werkstoffanalytik hinsichtlich der Einflüsse auf Schmelzbad, Gefüge und Ausscheidungen sowie auf Randzoneneigenschaften und Eigenspannungen ermöglichten umfassende Erkenntnisse zur kombinierten additiven und abtragenden Fertigung. Dabei hat sich herausgestellt, dass eine Modifikation der Schweißzusatzwerkstoffe eine Homogenisierung der Mikrostruktur bedingt, welche wiederum den Zerspanprozess stabilisiert und letztendlich zu reduzierten Zerspankräften führt. Ferner wurde festgestellt, dass der ultraschallunterstützte Fräsprozess im Vergleich zum konventionellen Fräsprozess eine signifikante Reduzierung der Zerspankraft sowie eine höhere Oberflächenintegrität bedingt. Insbesondere die Induzierung oberflächennaher Druckeigenspannungen ist dabei hervorzuheben. Durch Bauteilversuche und -prüfungen, erfolgreiche Übertragbarkeitsstudien weiterer innovativer Werkstoffe verbunden mit Handlungsempfehlungen und der Zusammenarbeit mit den jeweiligen Normungsgremien, profitieren KMU von einer hochwirtschaftlichen Herstellung und Reparatur kostenintensiver Komponenten. KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität KW - Metallschutzgasschweißen PY - 2023 SN - 978-3-96870-578-1 VL - 578 SP - 1 EP - 142 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Parameters and challenges for reliable hydrogen determination in welded joints by carrier gas hot extraction N2 - For the hydrogen-based energy economy of tomorrow, the construction of the necessary infrastructure will play a central role. Most materials used to date, such as welded steels, can be prone to hydrogen embrittlement under certain conditions. This includes the classic delayed cold cracking during welding as well as degradation phenomena during service of components in hydrogen-containing environment. For the evaluation of any hydrogen effect, for example, on the mechanical properties of a welded metallic material, the hydrogen content must be precisely determined. In the case of weld seams, the carrier gas hot extraction (CGHE) according to ISO 3690 is meanwhile state-of-the-art. CGHE is based on accelerated hydrogen degassing due to the thermal activation of hydrogen at elevated temperatures. In addition to the quantification of hydrogen, thermal desorption analysis (TDA) with varying heating rates can be used to determine and evaluate the hydrogen trapping at microstructural defects in the material. For both techniques, experimental and metrological influences must be considered, which have a major effect on the result. For example, ISO 3690 suggests different sample geometries and minimum extraction times for CGHE. This study summarizes the results and experiences of numerous investigations at the Federal Institute for Materials Research and Testing (BAM) with different sample temperatures and geometries (ISO 3690 type B and cylindrical TDA samples) regarding the influence of the sample surface (polished/welded), measurement accuracy depending on the sample volume and the insufficient monitoring of the effect of PI control on the extraction temperature. A deviating extraction temperature from the target temperature can significantly falsify the measurement results. Based on the results, methods are shown which allow the desired extraction temperature to be reached quickly without physically interfering with the measuring equipment. This serves to significantly improve the reliability of the hydrogen measurement through increased signal stability and accelerated hydrogen desorption. In general, an independent temperature measurement with dummy samples is recommended for the heating procedure of choice to exclude possible undesired temperature influences before the measurement. The methods described can be transferred directly to industrial applications KW - Welding KW - Hydrogen measurement KW - ISO 3690 KW - Carrier gas hot extraction PY - 2024 DO - https://doi.org/10.37434/tpwj2024.04.01 SN - 0957-798X VL - 4 SP - 3 EP - 10 PB - International Association Welding AN - OPUS4-60071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912) is an alloy with 36% nickel and 64% iron and is generally classified as a difficult-to-cut material. Increasingly complex structures and the optimization of resource efficiency are making additive manufacturing (AM) more and more attractive for the manufacture or repair of components. Subsequent machining of AM components is unavoidable for its final contour. By using modern, hybrid machining processes, e.g., ultrasonic-assisted milling (US), it is possible to improve the cutting situation regarding the resulting surface integrity as well as the cutting force. Part I deals with the influence of the alloying elements Ti, Zr, and Hf on the microstructure and the hardness of the initial alloy 36. Part II focusses on the effect of the alloy modifications and the ultrasonic assistance on machinability as well as on the surface integrity after finish-milling. The results show a highly significant influence of the ultrasonic assistance. The cutting force during the US is reduced by over 50% and the roughness of approx. 50% compared to conventional milling (CM) for all materials investigated. Moreover, the US causes a defect-free surface and induces near-surface compressive residual stresses. CM leads to a near-surface stress state of approx. 0 MPa. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy 36 KW - Ultrasonic-assisted milling KW - Surface integrity KW - Modification of structural morphology PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566609 DO - https://doi.org/10.1007/s40194-022-01438-7 SP - 1 EP - 8 PB - Springer CY - Heidelberg AN - OPUS4-56660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien: Prozesse und Perspektiven N2 - Die Wasserstofftechnologien der näheren Zukunft erfordern sichere Komponenten. Die Füge- und Schweißtechnik ist hier von zentraler Bedeutung, insbesondere für die Transportinfrastruktur (wie Pipelines). Der vorliegende Vortrag gibt hierzu einen umfassenden Überblick, beginnend bei der Erzeugung, Speicherung über Transport und Nutzung. Zusätzlich wird die zunehmende Bedeutung der additiven Fertigung beleuchtet und ein kurzer Ausblick auf die aktuelle Normungsroadmap der Wasserstofftechnologien gegeben. T2 - Weiterbildung für Schweißaufsichtspersonen (a.d. SLV Halle) CY - Halle (a.d. Saale), Germany DA - 30.11.2023 KW - Wasserstofftechnologien KW - Fügetechnik KW - Studie KW - Pipelines KW - Forschung PY - 2023 AN - OPUS4-59005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Innovatives Instandsetzungsschweißen von Altstahl: Materialverhalten und Herausforderungen N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit gibt es in der stahlverarbeiten-den Industrie einen Trend zum Bauen im Bestand, um kostenintensive Sperrungen oder Rückbau zu vermeiden. Schweißen wird dabei als wirtschaftliches Fügeverfahren im Zusammenhang mit Altstählen kaum genutzt, obwohl Nieten- und Schraubenverbindungen oft unwirtschaftlich sind. Für die Instandsetzung ist häufig beschädigtes Bestands-material durch neue Stähle zu ersetzen bzw. Alt-Neu-Stahl-Mischverbindungen herzu-stellen. Aufgrund der verschiedenen Herstellungsprozesse von Altstählen ist nicht jeder Stahl aus dem 20. Jahrhundert schweißgeeignet. Daher ist zunächst eine Schweißeignungsprüfung erforderlich. In den vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Ziel war es, eine Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen und Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese geben wesentlichen Aufschluss hinsichtlich ihres schweißmetallurgischen Verhaltens und ihrer Schweißeignung. Solche Grundlagen sind zur Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung bestehender Altstahl-Infrastruktur in Deutschland notwendig. T2 - 6. Symposium Materialtechnik, 20. bis 21. Februar 2025 CY - Clausthal-Zellerfeld, Germany DA - 20.02.2025 KW - Altstahl KW - Schweiß-ZTU Diagramme KW - Instandsetzungsschweißen KW - Schweißeignungsprüfung KW - Dilatometrie PY - 2025 SN - 978-3-8440-9961-4 DO - https://doi.org/10.21268/20250505-1 VL - 15 SP - 370 EP - 380 PB - Shaker Verlag GmbH CY - Düren AN - OPUS4-63377 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Reparaturschweißen von zukünftigen in Betrieb befindlichen Wasserstoff-Pipelines N2 - Wasserstoff leistet als Energieträger der Zukunft einen entscheidenden Beitrag zur nachhaltigen Energieversorgung. Der Transport wird vorwiegend durch das europäische Ferngasleitungsnetz erfolgen. Bisherige Untersuchungen zeigen, dass bisher verwendete Rohrstähle grundsätzlich für den Wasserstofftransport geeignet sind. Diese Eignung ist nicht direkt auf Reparaturfragestellungen im Betrieb übertragbar, da Schweißungen aus technisch-ökonomischen Gründen oft unter fortwährendem Gasfluss durchgeführt werden. Ein im Erdgasnetz angewandtes Konzept ist das Anbohren druckführender Pipelines („Hot Tapping“). Dazu werden Zylinderhalbschalen zuerst durch Längs- und dann per Rohrrundnähten an die Pipeline geschweißt. Essenziell ist dabei die maßgeschneiderte Wärmeeinbringung, um das „Durchbrennen“ in die Pipeline zu vermeiden. Für zukünftige Wasserstoffpipelines liegt der Fokus u.a. auf dünnwandigen Leitungen. Im Gegensatz zu Erdgas, führen die beim Schweißen erreichten hohen Temperaturen an der Innenseite der Pipeline zu einer zusätzlichen Wasserstoffaufnahme in den Rohrstahl mit möglicher Materialdegradation. Zur praktischen Lösung der Fragestellung, sind internationale Aktivitäten im Gang. Diese umfassen bspw. die Möglichkeiten und Weiterentwicklung von realistischen Prüfkonzepten (u.a. durch maßstäbliche Bauteilversuche). Dazu untersucht die Bundesanstalt für Materialforschung und -prüfung (BAM) in einem DVGW-geförderten Kooperationsprojekt mit Gasnetzbetreibern, die Frage der Übertragbarkeit der Schweißkonzepte der Erdgastechnik auf zukünftiger Wasserstoffpipelines. T2 - DVS BV-Berlin / BAM Gemeinschaftsveranstaltung: Know-How-Transfer in der Fügetechnik: Forschung - Bildung - Fertigung CY - Berlin, Germany DA - 08.11.2024 KW - Schweißen KW - Wasserstoff KW - Pipelines KW - Hot-tapping KW - Bauteilversuch PY - 2024 AN - OPUS4-61589 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rhode, Michael A1 - Mente, Tobias A1 - Kannengießer, Thomas A1 - Czeskleba, Denis T1 - Simulation of hydrogen distribution in submerged arc welded heavy plates as tool for evaluating cold cracking sensitivity for offshore structures N2 - Foundation structures for offshore wind turbines are typically made of heavy plate struc-tural steels, such as S420ML, welded by submerged arc welding. Due to the welding process conditions, higher amounts of hydrogen can be introduced. In this context, large plate thicknesses result in long diffusion paths and a prolonged diffusion time for hydrogen at ambient temperature and possible delayed hydrogen-assisted cold cracking. As a result, hydrogen can accumulate in areas of high mechanical stress and strain. Due to the delayed diffusion, a minimum waiting time of up to 48 h must be observed before non-destructive testing can be performed. In addition, the assessment of possible cold crack locations is very complex. For this reason, a numerical model of a component-like weld test was developed to simulate the temperature field during welding and subsequent cooling. A hydrogen diffusion model based on the temporal-local temperature distribution was established. It was applied to simulate the change of hydrogen distribution as a function of temperature cycle during multi-layer welding and further for the entire waiting time interval ≤ 48 h. As a result, crack critical areas could be evaluated in terms of accu-mulated hydrogen. An advantage of the diffusion model is the simulation of a normalized concentration, i.e. between "0" (no hydrogen) and "1" (max. concentration), which can be scaled to experimentally determined hydrogen concentrations. Finally, selected results for increased real hydrogen ingress are presented, which confirm the relatively high crack resistance of the S420 submerged arc welded joint. KW - Hydrogen assisted cracking KW - Diffusion KW - Numerical simulation KW - Offshore steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632416 DO - https://doi.org/10.21268/20250507-6 SP - 1 EP - 12 PB - Technische Universität Clausthal CY - Clausthal-Zellerfeld, Deutschland AN - OPUS4-63241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell A1 - Kaiser, Sebastian A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Hadick, C. A1 - Schu, K. T1 - Component test concept for evaluation of in-service welding on pressurized hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "plugging" or “stoppling”. The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN50 to DN200), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - component test PY - 2025 SP - 1 EP - 11 AN - OPUS4-63168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test concept for evaluation of in-service welding on pressurized hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "plugging" or “stoppling”. The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN50 to DN200), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - Component test PY - 2025 AN - OPUS4-63170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Mikrostrukturspezifische Wasserstoffdiffusion in UP-Schweißverbindungen hochfester Stahlgrobbleche N2 - Hochfeste Baustähle sind für den sogenannten, modernen Stahlleichtbau im Gebäude-, Anlagen- oder Mobilkranbau nicht mehr wegzudenken. Durch den Einsatz dieser Stähle mit Streckgrenzen ≥ 690 MPa können durch die Reduzierung der Wanddicke kann eine erhebliche konstruktive Gewichtsreduzierung erreicht werden. Dies führt zudem zu weiteren sekundären Vorteilen, wie geringeren Schweißverarbeitungskosten, da u.a. die zu füllenden Nahtquerschnitte kleiner sind. Für hochfeste Grobbleche kommt dabei insbesondere das Unterpulverschweißen (UP) zum Einsatz, das durch seine hohe Abschmelzleistung gekennzeichnet ist. Allerdings haben hochfeste Stahlgrobbleche aufgrund ihrer Mikrostruktur eine von vornherein begrenzte Duktilität ggü. niederfesten Stählen und sind per se anfälliger für verzögerte, wasserstoffunterstützte Kaltrissbildung Zudem führt die große Bleckdicke einerseits zu hoher konstruktiver Steifigkeit der Komponenten (mit der Folge erhöhter Eigenspannungen) und andererseits durch die dicken Schweißlagen zu langen Diffusionswege für den Wasserstoff, welcher bspw. durch feuchtes Schweißpulver in die Naht gelangen kann. Hieraus ergeben sich zwei Schwierigkeiten: (1) bis zu welcher Zeit mit einer verzögerten Rissbildung bei Raumtemperatur zu rechnen, wenn keine weitere Wärmebehandlung zur Reduktion des Wasserstoffes erfolgt bzw. (2) wenn diese notwendig ist, bei welche Temperatur dies erfolgen sollte. Dazu sind abgesicherte Diffusionskoeffizienten für den Wasserstoff in UP-Schweißungen notwendig, u.a. für numerische Simulationen. Diese Koeffizienten sind bisher nur äußert lückenhaft verfügbar. Aus diesem Grund wurden mikrostrukturspezifische, elektrochemische Permeationsversuche (nach ISO 17081) und Warmauslagerungsversuche mit TGHE an UP-Schweißverbindungen durchgeführt. Dazu wurden ein thermomechanisch (TM) gewalzter bzw. vergüteter (QT) Grundwerkstoff betrachtet, sowie das Schweißgut und die Wärmeeinflusszone (WEZ). Interessanterweise (und im Gegensatz zu Effekten des Wärmebehandlungszustandes auf die Diffusion in MSG-Schweißverbindungen) zeigten die UP-Schweißmikrostrukturen kaum signifikante Unter-schiede im Diffusionsverhalten von WEZ und Schweißgut. Dies ist auf den positiven Ef-fekt des mehrfachen Anlassens der Mikrostruktur durch die Mehrlagenschweißung zu-rückzuführen. Aus praktischer Anwendersicht können daher dickwandige UP-Verbindungen ausschließlich anhand der einfach ermittelbaren Diffusionskoeffizienten für den Grundwerkstoff beurteilt werden. Zudem zeigte sich, dass der Walzzustand (QT vs. TM) in Grobblechen gegenüber Dünnblechen eine untergeordnete Rolle für die Wasserstoffdiffusion bildet. Ergänzende numerische Simulationen zeitabhängigen Wasserstoffdiffusion bestätigten das Verhalten. T2 - DGM Arbeitskreis Wasserstoff CY - Neu-Isenburg, Germany DA - 26.05.2025 KW - Wasserstoff KW - Kaltrissbildung KW - Diffusion KW - Numerische Simulation KW - Permeation PY - 2025 AN - OPUS4-63235 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Quantification of hydrogen uptake during in-service hydrogen pipeline welding N2 - Hydrogen must be transported on a large scale from producers to consumers to ensure the energy transition. The necessary pipeline grid is achieved by conversion of the natural gas (NG) grid and building new pipelines. Welding during service as part e.g. of “hot-tapping” is unavoidable for maintenance/repair/expansion. Based on existing studies, the basic material compatibility of (low-alloyed) pipeline steels with hydrogen is postulated. However, this cannot be assumed for the case of in-service welding on pipelines in pressurized condition. The reason is the increased temperature e.g. by preheating and (in particular) during welding of the single passes. As a result, the inner pipeline surface undergoes multiple short-term heating but to high temperatures. In particular, the first passes can result in a temperature close to the austenitic transformation of the material for small wall thicknesses. Both increase the hydrogen uptake into the welded joint. If hydrogen embrittlement is likely to occur, depends on the hydrogen uptake, which must be quantified. For this purpose, welding experiments on pressurized demonstrators were conducted. The hydrogen uptake at 100 bar was compared to reference experiments with nitrogen. A new sample extraction routine for the quantification of the weld-zone specific hydrogen uptake was established. Comprehensive experiments with different steels (P235, L360, L485), wall thicknesses (4.1 mm to 7.8 mm) and diameters (DN50 and DN200) were conducted. In addition, the influence of the welding layer sequence on the hydrogen uptake between single- and multi-layer welds was investigated. Analytical approaches were used to approximate the hydrogen uptake in the respective weld zones. The main findings were that the layer sequence and especially the wall thickness have a large influence on the hydrogen uptake. T2 - 20th Pipeline Technology Conference ptc2025 CY - Berlin, Germany DA - 06.05.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - Component test PY - 2025 AN - OPUS4-63165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Ernst, W. A1 - Spindler, H. A1 - Kannengießer, Thomas T1 - Hydrogen-assisted cracking of GMA welded 960 MPa grade high-strength steels N2 - High-strength steels with yield strength of 960 MPa are susceptible to hydrogen-assisted cracking (HAC) during welding processing. In the present paper, the implant test is used to study HAC in a quenched and tempered steel S960QL and a high-strength steel produced by thermo-mechanical controlled process S960MC. Welding is performed using the gas metal arc welding process. Furthermore, diffusible hydrogen concentration (HD) in arc weld metal is determined. Based on the implant test results, lower critical stress (LCS) for complete fracture, critical implant stress for crack initiation, and embrittlement index (EI) are determined. At HD of 1.66 ml/100 g, LCS is 605 MPa and 817 MPa for S960QL and S960MC, respectively. EI is 0.30 and 0.46 for S960QL and S960MC, respectively. Fracture surfaces of S960QL show higher degradation with reduced deformation. Both, higher EI of S960MC and fractography show better resistance to HAC in the HAZ of S960MC compared to S960QL. KW - High-strength steel KW - Welding KW - Diffusible hydrogen KW - Hydrogen-assisted cracking KW - Heat-affected zone KW - Implant test PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510307 DO - https://doi.org/10.1016/j.ijhydene.2020.05.077 SN - 0360-3199 VL - 45 IS - 38 SP - 20080 EP - 20093 PB - Elsevier Ltd CY - Amsterdam, NL AN - OPUS4-51030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part II - Mechanisms of stress relief cracking during post weld heat treatment N2 - Welding of 13CrMoV9-10 vanadium steel requires care due to an increased susceptibility to stress relief cracking during post weld heat treatment. Previous research into the crack formation in creep-resistant steels has focused on thermal and metallurgical factors; however, little knowledge has been gathered regarding the crack formation during post weld heat treatment considering real-life restraint conditions. This work is subdivided in two parts. Part I showed that an increasing heat input during submerged arc welding under restraint led to an increasing stress level in the joint prior to the post weld heat treatment. The magnitude of stress relief cracking observed in the heat-affected zone after the post weld heat treatment is affected by the heat input. In Part II of this work, the cracks and the associated microstructure which occurred under restraint were studied. The application of a Special acoustic emission analysis indicated that the cracks formed in a temperature range between 300 and 500 °C during the post weld heat treatment. The toughness in the heat-affected zone of the restrained welds was affected by the welding heat input. Microstructural analyses of all specimens revealed accelerated aging due to precipitation of carbides during post weld heat treatment under restraint. KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506283 DO - https://doi.org/10.1007/s40194-020-00881-8 SN - 1878-6669 VL - 64 SP - 819 EP - 829 PB - Springer CY - Berlin AN - OPUS4-50628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Influence of welding stresses on relief cracking during heat treatment of a creep-resistant 13CrMoV steel: Part I - Effect of heat control on welding stresses and stress relief cracking N2 - The avoidance of failures during the fabrication or operation of petrochemical reactors made of creep-resistant, low-alloy steels as 13CrMoV9-10 requires still research despite over 60 years of international investigations in the field of stress relief cracking. The quality of modern base materials and filler metals leads to the fact that previously known crack causes, such as impurities of S or P, recede into the background. Rather, the causes are increasingly to be found in the fabrication process. Investigations on the influence of heat control on the stresses in welded components and thus on the stress relief cracking sensitivity under realistic manufacturing conditions are not yet available. This work is subdivided in two parts. Part 1 of this study focused on the effect of heat control during submerged arc welding on the stresses. For this purpose, a testing facility was applied, which allows to observe the forces and moments accumulating during welding or heat treatment in a component-like specimen under shrinkage restraint. The stress acting in the specimen increases with higher preheat/interpass temperatures and higher heat input. During the heat treatment, the stresses are relieved. Nevertheless, cracks are formed already during heating. The total crack length correlates with the heat input. KW - Welding KW - Creep-resistant steel KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506271 DO - https://doi.org/10.1007/s40194-020-00875-6 SN - 1878-6669 VL - 64 IS - 5 SP - 807 EP - 817 PB - Springer CY - Berlin AN - OPUS4-50627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Börner, Andreas T1 - Rührreibschweißen von Hoch- und Mittelentropie-Legierungen N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Le-gierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Viele HEA weisen aufgrund hervorragender struktu-reller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enor-mes Anwendungspotential auf. Die Anwendung für reale Bauteile stellt jedoch die zentrale Frage der Eignung für die fügetechnische Verarbeitung. Dieser Aspekt findet in der weltweiten Materialforschung bisher kaum Beachtung. Anforderungen an die zuverlässige und sichere fügetechnische Verarbeitung dieser Werkstoffe sind von wesentlicher Bedeutung hinsichtlich wirtschaftlicher Bauteilfertigung für spätere po-tenzielle Anwendungsbereiche, bspw. in der Energietechnik. Das Rührreibschweißen (engl. Friction Stir Welding–FSW) stellt hierbei einen vielversprechenden Fügepro-zess dar, dessen Hauptvorteil in der Schweißprozesstemperatur unterhalb der Schmelztemperatur der zu fügenden Werkstoffe liegt. Dies bedingt die Vermeidung der Ausbildung von harten, versprödenden intermetallischen Phasen, wie sie z. B. beim konventionellen Schmelzschweißen von Eisen-Aluminium-Verbindungen auf-treten. Die vorliegende Arbeit stellt grundlegende Untersuchungen zur Schweißbar-keit einer CoCrFeMnNi-Legierung (HEA) und einer CoCrNi-Legierung (MEA) mit dem FSW-Prozess vor. Die Versuchsschweißungen werden mittels mikroskopischer Analysen hinsichtlich des Schweißnahtaufbaus sowie Schweißnahtfehlern charakte-risiert. FSW zeigt sich als grundlegend geeignet zur Verbindungsschweißung der HEA bzw. MEA. Anhand dieser Ergebnisse kann eine weitere Bewertung der Schweißbar-keit erfolgen. T2 - 4 Niedersächsisches Symposium Materialtechnik Clausthal CY - Online meeting DA - 25.02.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Mediumentropie Legierung PY - 2021 SP - 502 EP - 511 AN - OPUS4-52255 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Thickness and microstructure effect on hydrogen diffusion in creep-resistant 9 % Cr P92 steel and P91 weld metal N2 - Martensitic 9 %-Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. The small number of available diffusion coefficients varies already at room temperature by several orders of magnitude (mostly regarded as result of present microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. The diffusion coefficients are calculated by two methods (time-lag and inflection point method) were performed. The results show that, despite of microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. T2 - IIW Intermediate Meeting, Comm. IX-C "Welding of creep and heat-resistant materials" CY - Online meeting DA - 08.03.2021 KW - Hydrogen KW - Welding KW - Diffusion KW - Creep-resistant steel KW - Electrochemical permeation PY - 2021 AN - OPUS4-52239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Untersuchungen zur Verarbeitung von Hochentropielegierungen N2 - Es werden Untersuchungsmethoden und erste Ergebnisse zur Verarbeitbarkeit von Hochentropielegierungen aufgezeigt. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Online meeting DA - 20.01.2021 KW - Hochentropie Legierung KW - Rührreibschweißen KW - Zerspanung PY - 2021 AN - OPUS4-52258 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wagner, Adrian T1 - Ergebnisse der 2. Probenentnahme im Rahmen des Forschungsprojekt es zur Auslagerung von Edel und Duplexstählen in Straßentunneln N2 - Aufgrund der stark korrosiven Atmosphäre in Tunnelbauwerken kommt es aufgrund von Reinigungs- und Sanierungsmaßnahmen an Ein- und Anbauteilen aus nichtrostendem Stahl häufig zu wartungsbedingten Verkehrsbeeinflussungen und Tunnelsperrungen. Bislang ist nur eine kleine Gruppe rostfreier Edelstähle für die Verwendung in Tunnelbauwerken zugelassen. Im Sinne einer mittel- bis langfristigen Reduktion von Wartungsarbeiten besteht jedoch großes Interesse, die Einsatzmöglichkeiten alternativer nichtrostender Stähle zu erhöhen. Ziel ist die Qualifizierung ferritischer-austenitischer Stähle. Erste Untersuchungen nach 2 Jahren Auslagerung zeigten bisher vielversprechende Ergebnisse. T2 - Vorstellung der Ergebnisse bei VDEh in Düsseldorf CY - Online meeting DA - 11.08.2020 KW - Duplex KW - Tunnelbauwerke KW - Korrosion PY - 2020 AN - OPUS4-51109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Der Einfluss moderner Bearbeitungsverfahren auf die Oberflächenintegrität von Hoch- und Medium-Entropie-Legierungen N2 - High Entropy Alloys (HEAs) are a recent class of materials. In contrast to conventional alloys, HEAs consist of five alloying elements in equiatomic equilibrium. The high entropy effect is due, among other things, to the increased configuration entropy, which promotes solid solution formation. Many HEAs have enormous application potential due to excellent structural property combinations from very low to high temperatures. For the introduction of HEAs in real components, however, the question of the applicability of machining production technologies for component manufacture is of central importance. This has so far received Little attention in global materials research. Reliable and safe processing is essential for the demand of economical component production for potential areas of application, e.g. in power plant technology. For metals, milling is the standard machining process. This article presents the results of machining analyses. It focuses on the surface integrity resulting from the milling process on a Co20Cr20Fe20Mn20Ni20-HEA. For this purpose, investigations were carried out using ball nose end milling tools for conventional milling process in comparison to an innovative hybrid process available at BAM Berlin, Ultrasonic-Assisted Milling (USAM). USAM promises a lower Degradation of the surface properties due to lower loads on the workpiece surface during machining. For this purpose, basic milling parameters (cutting speed and tooth feed) were systematically varied and cutting forces were measured during the milling experiments. The subsequent Analysis of these forces allows an understanding of the mechanical loads acting on the tool and component surface. These loads cause topographical, mechanical and microstructural influences on the surface and consequently on the surface integrity. For their characterization, light and scanning electron microscopy were used, and the roughness and residual stresses via X-ray diffraction were measured. The results indicate significant advantages using USAM, especially due to reduced cutting forces compared to the conventional milling process. This causes lower mechanical loads on the tool and surface, combined with lower tensile residual stresses on and below the surface, and ultimately results in a significantly enhanced surface integrity. N2 - Hochentropie Legierungen (engl. High Entropy Alloys, HEAs) sind eine relativ neue Werkstoffklasse. Seit ersten Veröffentlichungen im Jahr 2004, steigt das Forschungsinteresse an diesem Werkstoffkonzept stetig an. Im Gegensatz zu herkömmlichen Legierungen bestehen HEAs aus fünf Legierungselementen in äquiatomaren Gleichgewicht. Der Hochentropie-Effekt ist dabei u.a. auf die erhöhte Konfigurationsentropie zurückzuführen, der die Mischkristallbildung fördert. Viele HEAs weisen aufgrund hervorragender struktureller Eigenschaftskombinationen von sehr tiefen bis zu hohen Temperaturen enormes Anwendungspotential auf. Für ihre Anwendung als reale Bauteile stellt sich aber die zentrale Frage der Anwendbarkeit von trennenden Fertigungstechnologien für HEAs. Dies findet in der bisherigen weltweiten Materialforschung bisher kaum Beachtung. Für die Forderung nach wirtschaftlicher Bauteilfertigung ist für potenzielle Anwendungsbereiche, bspw. in der Energietechnik, eine zuverlässige und sichere Verarbeitung von wesentlicher Bedeutung. Fräsen ist dabei ein Standardprozess für die zerspanende Bearbeitung von Metallen. Der vorliegende Beitrag stellt Ergebnisse durchgeführter Zerspanbarkeitsanalysen vor. Diese konzentriert sich auf die aus dem Fräsprozesse resultierende Oberflächenintegrität an einem sogenannten „Cantor-HEA“ (mit der Zusammensetzung Co20Cr20Fe20Mn20Ni20). Hierfür wurden Untersuchungen mit konventionellem Kugelkopffräsen durchgeführt und mit dem an der BAM Berlin verfügbaren innovativen Hybridverfahren, dem ultraschallunterstützten Fräsen (engl. Ultrasonic Assisted Milling, USAM), verglichen. USAM verspricht dabei eine geringere Degradation der Oberflächeneigenschaften aufgrund geringerer Belastungen auf die Werkstückoberfläche beim Spanen. Dazu wurden grundlegende Fräsparameter (Schnittgeschwindigkeit und Zahnvorschub) systematisch variiert und während der Fräsexperimente die Zerspankräfte gemessen, deren anschließende Analyse ein Verständnis für die mechanischen Beanspruchungen ermöglicht, die auf Werkzeug und Bauteiloberfläche wirken. Diese Beanspruchungen bedingen eine topographische, mechanische und mikrostrukturelle Beeinflussung der Oberfläche und letztlich der Oberflächenintegrität. Zur deren Charakterisierung wurden Licht- und Rasterelektronen-mikroskopie eingesetzt, sowie die Rauheit mittels 3D-Mikroskop und die Eigenspannungen mittels Röntgendiffraktion gemessen. Die Ergebnisse belegen einen signifikanten den positiven Effekt beim USAM, insbesondere durch reduzierte Zerspankräfte im Vergleich zum konventionellen Kugelkopffräsen. Dies führt zu geringerer mechanischer Beanspruchung von Werkzeug und Oberfläche verbunden mit geringeren Zugeigenspannungen an und unter der Oberfläche und bewirkt schließlich eine wesentlich höhere Oberflächenintegrität. T2 - Symposium on Materials and Joining CY - Magdeburg, Germany DA - 07.09.2020 KW - High entropy alloy KW - Machining KW - Ultrasonic machining PY - 2020 AN - OPUS4-51586 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Friction stir welding of a CoCrFeMnNi high entropy alloy compared to AISI 304 austenitic stainless steel: evolution of microstructure and mechanical properties N2 - High entropy alloys (HEA) are a new class of materials. In contrast to conventional alloys, HEA are single-phase alloys with at least five alloying elements. HEAs have enormous application potential due to (postulated) excellent structural property combinations from low to high temperatures. For HEA-application as structural materials in real components, a key issue is the suitability for joining processing. Requirements for the reliable and safe joining of these materials are crucial regarding economical component manufacture for future applications. In this context, friction stir welding (FSW) is a promising joining process due to the welding process temperature below the material melting point avoiding major issues, e. g. formation of (hard and brittle) intermetallic phases, which may have detrimental influences on the weld joint properties. This study presents elementary research about the FSW process influences on a CoCrFeMnNi-HEA with focus on the microstructure and mechanical properties. For that purpose, the FSW joint of the HEA is compared to that of an austenitic stainless steel AISI 304. The microstructures of the welds were investigated and characterized by means of light microscopy, SEM, EBSD and XRD. Hardness and tensile testing were applied to determine influences on the mechanical properties. Generally, a comparable weldability of HEA and AISI 304 in terms of metallurgical characteristics and resulting mechanical properties exhibited. For the weld joints of both materials typical characteristics regarding FSW were observed within the weld metal and thermo-mechanically influenced zone: fine-grained stirred zone with increased hardness and reduced fracture elongation compared with the respective base material. T2 - EUROMAT 2021 CY - Online meeting DA - 13.09.2021 KW - High entropy alloy KW - Friction stir welding PY - 2021 AN - OPUS4-53308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Rührreib- und WIG-Schweißen der CoCrFeMnNi-HEA und CoCrNi-MEA N2 - Hochentropielegierungen sind eine neue Materialklasse. Um diese in die als reale Bauteile zu in die Anwendung zu überführen muss die Verarbeitbarkeit ausführlich erforscht werden. In dieser Präsentation werden dafür erste Ergebnisse der schweißtechnischen Verarbeitung mittels Rührreib- und WIG-Schweißen dargestellt. T2 - SURDIA Zwischenkolloquium CY - Online meeting DA - 25.06.2021 KW - Hochentropie Legierung KW - Schweißen KW - Mediumentropie Legierung KW - Rührreibschweißen KW - WIG-Schweißen PY - 2021 AN - OPUS4-53312 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Schweißen von Hochentropielegierungen N2 - Hochentropielegierungen sind deine relative neue Werkstoffklasse, mit ersten Veröffentlichungen von 2004. Seitdem wurden diese Legierungen weiterentwickelt um möglichst gute Eigenschaften zu erhalten. Um diese Eigenschaften auch für reale Bauteile genutzt zu werden, muss auch die Verarbeitbarkeit und deren Einfluss auf die Anwendungseigenschaften untersucht werden. Diese Präsentation fasst den aktuellen Stand der Forschung zusammen und ordnet erste eigene Untersuchungen in den aus der Literatur ein. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 23.06.2021 KW - Hochentropie Legierung KW - Schweißen PY - 2021 AN - OPUS4-53309 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Delgado Arroyo, Diego T1 - Influence of machining parameters on the surface of high entropy alloys N2 - High entropy alloys are a new class of materials. In order to transfer their use to real components, their machinability must be investigated. For this purpose, preliminary investigations were carried out on samples from the TU Chemnitz in order to apply for a joint project based on these investigations. T2 - Kooperationsmeeting TU-Chemnitz CY - Online meeting DA - 01.06.2021 KW - High Entropy Alloy KW - Ultrasonic assisted machining PY - 2021 AN - OPUS4-53324 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - HEA Processing - SURDIA - Current R&D at BAM N2 - This presentation summarizes the latest results on the BAM-Themenfeld project SURDIA on processing of high-entropy alloys (HEAs) at BAM. At first, the influence of machining by ultrasonic-assisted milling on the surface integrity is presented. Second, the weld processing by Tungsten Inert Gas (TIG) welding is presented and the results of the Friction Stir Welding (FSW), which is conducted at BAM for the first time. T2 - DFG SSP 2006 - Subgroup meeting on the synthesis and processing of CCAs/HEAs CY - Online meeting DA - 08.10.2021 KW - High-entropy alloy KW - Ultrasonic-assisted milling KW - Welding KW - Processing KW - Surface integrity PY - 2021 AN - OPUS4-53497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kannengießer, Thomas A1 - Wesling, V. ED - Brockmann, S. ED - Krupp, U. T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Kobalt-Chrom-Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechnik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Additive Fertigung KW - Plasma-Pulver-Auftragschweißen KW - Werkzeugverschleiß PY - 2021 SN - 978-3-941269-98-9 SP - 93 EP - 98 PB - Stahlinstitut VDEh CY - Düsseldorf AN - OPUS4-54921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Rhode, Michael A1 - Schröpfer, Dirk T1 - Innovative Multielement-Legierungen: Aktuelle Ergebnisse zur Schweißbarkeit und Anwendungseigenschaften N2 - Multielement-Legierungen (MPEA – multiple pricipal element alloys) stellen eine neue Klasse von Werkstoffen dar, die aus mindestens drei äquiatomaren Legierungselementen mit jeweils einem Gehalt von 5–35 Atom-% bestehen. Somit unterscheidet sich das Legierungskonzept fundamental von konventionellen bspw. Stahl- oder Al-basierten Legierungen. In jüngster Zeit lag der Schwerpunkt auf dem Legierungs-Design der MPEA und der Überprüfung bzw. Erreichung der gewünschten Eigenschaften bzw. -kombinationen. Hierzu werden die egierungselemente gezielt ausgewählt und die Mikrostrukturen ein- und zum Teil auch mehrphasig eingestellt. Ziel sind hochinnovative MPEA mit angepassten Eigenschaften für die industrielle Anwendung. Dabei sollen insbesondere die bei konventionellen Legierungen wesentlichen Zielkonflikte, wie bspw. der Trade-off zwischen Festigkeit und Duktilität, überwunden werden. Darüber hinaus sind mechanische Eigenschaften bei sehr hohen sowie kryogenen Temperaturen bei gleichzeitig höchster Korrosionsbeständigkeit von hohem Interesse. Die Herstellung von Bauteilen erfordert dazu werkstoff- und beanspruchungsgerechte Füge- bzw. Schweißverfahren. Der Schweißeignung von MPEA wurde bis Ende 2021 nur äußert wenig Aufmerksamkeit zuteil. Die Auswirkungen durch Schweißprozesse auf die Metallurgie und die gewünschten Eigenschaften sind bisher kaum bekannt und limitieren die potenzielle Anwendbarkeit als Funktions- oder Konstruktionswerkstoffe. In einem interdisziplinären BAM-Forschungsprojekt werden aktuell grundlegende Untersuchungen zur Schweißverarbeitung und resultierender Mikrostruktur-Anwendungseigenschafts-Beziehung verschiedener MPEA durchgeführt. Insbesondere Wärmeeinflusszone und Schweißgut sind geprägt durch eine Mikrostruktur, die aus Ungleichgewichtszuständen resultiert. Im Falle von MPEA wurde dies bisher nicht systematisch untersucht. Dazu erfolgte im Rahmen des Projektes eine umfassende Literaturauswertung zum Schweißen von MPEA und Zusammenfassung in einer umfassenden, systematischen Datenbasis. Aus diesem Grund sollen in der vorliegenden Studie die bisher bedeutsamsten Erkenntnisse zur Schweißbarkeit von MPEA systematisch nach MPEA-Typ und Schweißverfahren geordnet und mit eigenen aktuellen Forschungsergebnissen verglichen werden. Durch WIG- und Rührreibschweißversuche an den MPEA-Systemen CoCrNiFeMn bzw. CoCrNi konnten im Projektverlauf bereits wesentliche Fragestellungen beantwortet werden. Dazu zählen Auftreten bzw. Verhinderung intermetallischer Phasen/Seigerungen oder deren Auswirkung auf die Eigenschaften der Schweißverbindung (bspw. Festigkeit oder Korrosionsbeständigkeit). T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - High Entropy Alloy KW - Schweißen KW - Multielementlegierungen PY - 2022 SP - 62 EP - 67 AN - OPUS4-56706 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Friction stir welding of a CoCrFeMnNi high entropy alloy compared to AISI 304 austenitic stainless steel: evolution of microstructure and mechanical properties N2 - High entropy alloys (HEA) are a new class of materials. In contrast to conventional alloys, HEA are single-phase alloys with at least five alloying elements. HEAs have enormous application potential due to (postulated) excellent structural property combinations from low to high temperatures. For HEA-application as structural materials in real components, a key issue is the suitability for joining processing. Requirements for the reliable and safe joining of these materials are crucial regarding economical component manufacture for future applications. In this context, friction stir welding (FSW) is a promising joining process due to the welding process temperature below the material melting point avoiding major issues, e. g. formation of (hard and brittle) intermetallic phases, which may have detrimental influences on the weld joint properties. This study presents elementary research about the FSW process influences on a CoCrFeMnNi-HEA with focus on the microstructure and mechanical properties. For that purpose, the FSW joint of the HEA is compared to that of an austenitic stainless steel AISI 304. The microstructures of the welds were investigated and characterized by means of light microscopy, SEM, EBSD and XRD. Hardness and tensile testing were applied to determine influences on the mechanical properties. Generally, a comparable weldability of HEA and AISI 304 in terms of metallurgical characteristics and resulting mechanical properties exhibited. For the weld joints of both materials typical characteristics regarding FSW were observed within the weld metal and thermo-mechanically influenced zone: fine-grained stirred zone with increased hardness and reduced fracture elongation compared with the respective base material. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 20.10.2021 KW - High Entropy Alloy KW - Friction stir welding KW - Austenitic stainless steel PY - 2021 AN - OPUS4-53608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sankaran, Shivasarathy A1 - Ebell, Gino T1 - Analyzing the performance of discrete galvanic anode systems using electrochemical investigations N2 - Corrosion of reinforcement is one of the major reasons in questioning the service life of building structures. The application of cathodic protection techniques plays a big role in controlling the corrosion process to ensure a longer service life of building structures. This systematic study compares the efficiency and durability of various discrete galvanic zinc anode systems available in the current market using different criteria for measuring efficiency such as potential measurements, electrolyte resistance measurements and several polarization methods to determine the polarizability of the anodes. The results to validate the performance of long-time exposure of discrete zinc anodes in concrete medium are discussed. T2 - EUROCORR 2021 CY - Online meeting DA - 20.09.2021 KW - Corrosion KW - Cathodic Protection KW - Zinc anodes KW - Electrochemical PY - 2021 AN - OPUS4-53507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernádez-Canteli, A. A1 - Castillo, E. A1 - Blasón Gonzalez, Sergio A1 - Correia, J. A. F. O. A1 - de Jesus, A. M. P. T1 - Generalization of the Weibull probabilistic compatible model to assess fatigue data into three domains: LCF, HCF and VHCF N2 - n this work, three classes of fatigue models are reviewed according to the fatigue regimes commonly considered in the current components design. Particular attention is devoted to the so-called Class III fatigue models, covering the three fatigue regimes, namely, LCF, HCF and VHCF. The applicability and limitations of the pro-posed analytical sigmoidal solutions are discussed from the viewpoint of practical design. The compatible Weibull S-N model by Castillo and Canteli is revisited and improved by considering a new reference parameter GP = E⋅σM ⋅(dε/dσ)|M as the driving force alternative to the conventional stress range. In this way, the requirement, σM ≤ σu, according to the real experimental conditions, is fulfilled and the parametric limit number of cycles, N0, recovers its meaning. The probabilistic definition of the model on the HCF and VHCF regimes is maintained and extended to the LCF regime. The strain gradients may be calculated from the monotonic or cyclic stress–strain curve of the material although a direct derivation from the hysteresis loop is recommended. Some Class III fatigue models from the literature and another one improved by the authors are applied to the assessment of one experimental campaign under different stress ratios conditions and the results compared accordingly. Finally, the new probabilistic GP-N field is evaluated. The results confirm the practical confluence of the stress- and the strain-based approaches into a single and advantageous unified methodology. KW - LCF region KW - S-N probabilistic field KW - Energetic reference parameter PY - 2022 DO - https://doi.org/10.1016/j.ijfatigue.2022.106771 SN - 0142-1123 VL - 159 SP - 1 EP - 18 PB - Elsevier Ltd. AN - OPUS4-55235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Modifikation von CoCr Legierungen für die additive lichtbogenbasierte Fertigung N2 - Für Komponenten im Turbinen- oder Anlagenbau werden aufgrund ihrer Eigenschaften häufig Kobalt-Chrom-Legierungen verwendet. Diese weisen eine hohe Korrosionsbeständigkeit und hohen Verschleißwiederstand auf. Aufgrund der komplexen Strukturen und dem Bestreben nach Ressourceneffizienz wird zur Herstellung der Komponenten die additive Fertigung verwendet. Hierbei sind hinsichtlich der Inhomogenität und Anisotropie der Gefüge und deren Eigenschaften weitere Kenntnisse notwendig. Bei den vorliegenden Belastungen liegt ein erhöhter Anspruch an die Oberflächenintegrität vor, welcher durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten sichergestellt wird. Dabei sind gerade Co-Cr-Legierungen wegen der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ausgehend von dieser Problemstellung erfolgt im Zuge eines Gemeinschaftsvorhabens des ISAF in Kooperation mit der BAM eine gezielte Beeinflussung des Gefüges. Ziel des Projektes ist die Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von Co- Cr-Legierungen für die additive Fertigung mittels PTA darzustellen. Der Fokus liegt auf dem Beheben der bestehenden Nachteile bei gleichzeitigem Aufrechthalten der besonderen Eigenschaften der Legierung. Durch das Hinzulegieren von variierenden Gehalten von Zirkonium und Hafnium wird die Gefügeveränderung eingestellt. Es hat sich gezeigt, dass Hafnium als zusätzliches Legierungselement einen deutlichen Einfluss auf die Gefügemorphologie hat. Darüber hinaus wird die Auswirkung der Legierungsmodifikation auf die Härte und die Zerspanbarkeit dargestellt. T2 - 42. Assistentenseminar der Wissenschaftlichen Gesellschaft Fügetechnik e.V. CY - Blankenau, Germany DA - 06.10.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2021 AN - OPUS4-56659 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heyn, A. A1 - Meist, M. A1 - Michael, O. A1 - Babutzka, M. A1 - Valet, Svenja A1 - Ebell, Gino T1 - Electrochemical characterization of surfaces of galvanized steels under different exposure conditions using gel electrolytes N2 - The corrosion behavior of galvanized steels and zinc components under atmospheric exposure depends mostly on the corrosion product‐based cover layer formation under the prevailing conditions. The use of agar‐based gel electrolytes makes it possible to use electrochemical methods to obtain a characteristic value from these cover layers that describe their current and future protective capacity. It is shown here that different states of galvanized steel can be distinguished very well under laboratory conditions and that this method is also suitable for use under practical conditions. Based on the characteristic values and assuming future time of wetness, it is very easy to draw up a forecast for the future corrosion rate, which provides plausible values. KW - Materials Chemistry KW - Metals and Alloys KW - Surfaces, Coatings and Films KW - Mechanical Engineering KW - Mechanics of Materials KW - Environmental Chemistry KW - Corrosion KW - Znc PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599234 DO - https://doi.org/10.1002/maco.202414389 SP - 1 EP - 16 PB - Wiley VHC-Verlag AN - OPUS4-59923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Mente, Tobias T1 - Trapping and diffusion in high-pressure hydrogen charged CoCrFeMnNi high entropy alloy compared to austenitic steel 316L N2 - High entropy alloys (HEAs) have attracted considerable research attention as potential substitute materials for austenitic steels in high-pressure hydrogen environments. The corresponding hydrogen absorption, diffusion and trapping has received less scientific attention. Therefore, the CoCrFeMnNi-HEA was investigated and compared to an austenitic steel AISI 316L. Both were subjected to high-pressure hydrogen charging at 200 bar and 1000 bar. Thermal Desorption Analysis (TDA) was used to clarify the specific desorption behavior and hydrogen trapping. For this purpose, the underlying TDA spectra were analyzed in terms of a reasonable peak deconvolution into a defined number of peaks and the activation energies for the respective and predominant hydrogen trapping sites were then calculated. Both materials show comparable hydrogen diffusivity. However, there were significant differences in the absorbed hydrogen concentrations at both charging pressures. The calculated activation energies suggest strong hydrogen trapping in the CoCrFeMnNi-HEA. KW - High-entropy alloy KW - Hydrogen diffusion KW - Trapping KW - High-pressure charging KW - Thermal desorption analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611901 DO - https://doi.org/10.1016/j.ijhydene.2024.09.393 SN - 0360-3199 VL - 89 IS - 89 SP - 772 EP - 782 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-61190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Rhode, Michael T1 - Normungsroadmap Wasserstofftechnologien 2024 N2 - Im Auftrag des Bundesministeriums für Wirtschaft und Klimaschutz (BMWK) wurden Anfang 2023 unter Leitung der Projektpartner DIN, DKE, DVGW, NWB, VDA, VDI und VDMA die Arbeiten an der Normungsroadmap Wasserstofftechnologien (NRM H2) begonnen. Ziel des Verbundprojekts war es, einen strategischen Fahrplan für eine schnelle und gezielte Erweiterung und Anpassung des technischen Regelwerks im Bereich der Wasserstofftechnologien auszuarbeiten und die aufgezeigten Lücken effizient zu schließen. Die Erarbeitung erfolgte in 39 Arbeitsgruppen mit einer Beteiligung von mehr als 600 Expertinnen und Experten. Die Clusterung erfolgte auf Basis von fünf großen Themenfeldern, die die gesamte Wertschöpfungskette abdecken: - Erzeugung - Infrastruktur - Anwendung - Qualitätsinfrastruktur - Weiterbildung, Zertifizierung und Sicherheit. Im Rahmen der des AK Infrastruktur erfolgte die Mitarbeit in der Arbeitsgruppe „Rohrleitungen“ (AG 2.1.1). Die AG war zuständig für die Ermittlung der Normungsbedarfe auf dem Gebiet der industriellen Rohrleitungen zur Werksversorgung sowie dem Gebiet der Flansche und ihren Verbindungen wie auch Prozessleitungen. Dies umfasst unter anderem Anforderungen für oberirdische oder in Kanälen verlegte oder erdgedeckte Rohrleitungen aus metallischen und nichtmetallischen Werkstoffen für Wasserstoff und -gemische. Mit dem Ziel, sicherer Betriebsbedingungen, waren hierbei insbesondere Anforderungen für industrielle Rohrleitungssysteme von Bedeutung (z. B. Normenreihe DIN EN 13480). Dabei unterscheiden sich die industriellen Rohrleitungssysteme von Fern- bzw. Transportleitungen, außerhalb der industriellen Werke, bspw. Raffinerien. Diese waren Bestandteil der AG 2.1.2 „Transportleitungen“. KW - Normung KW - Wasserstoff KW - Rohrleitungen KW - Metallische Werkstoffe KW - Regelwerke PY - 2024 SP - 49 EP - 54 AN - OPUS4-62442 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Diffusion in high-pressure hydrogen charged multi-principal element alloys CoCrFeMnNi and CoCrNi vs. AISI 316L N2 - Multi-principal element alloys (MPEAs) are innovative materials that have attracted extensive research attention within the last decade. MPEAs are characterized by a solid solution of equiatomic metallic elements. Depending on the number of elements, they are also referred as high entropy alloys (HEAs with n ≥ 4 elements like CoCrFeMnNi) and medium-entropy alloys (MEA with n = 3 elements CoCrNi). Depending on the alloy concept, MPEAs show exceptional properties in terms of mechanical performance or corrosion resistance at extreme environments. In that connection, hydrogen and its challenges for the most metallic materials gets more and more important. MPEAs are candidate materials for the substitution of conventional materials like austenitic stainless steels e.g., at very high-pressure up to 1000 bar. Those pressures are typically reached in valves or compressors for refueling of tanks with operational pressure of 700 bar. So far, the susceptibility of HEA/MEAs to hydrogen assisted cracking (if any) and the especially the underlying hydrogen uptake and diffusion was not within the scientific scope and not investigated in detail yet. For that reason, we focused on the hydrogen absorption the characterization of the hydrogen diffusion and trapping at elevated temperatures in a CoCrFeMnNi-HEA (each element with 20 at.-%) and CoCrNi-MEA, each element with 33.3 at.-%). As reference grade, the commercially available austenitic stainless steel AISI 316L was investigated. High-pressure hydrogen charging was conducted at different pressures in autoclave environment with maximum value of 1,000 bar. Thermal desorption analysis (TDA) via carrier gas hot extraction with coupled mass spectrometry was used with a max. heating rate of 0.5 K/s up to 650 °C. The measured desorption spectra of the different samples were deconvoluted into a defined number of individual peaks. The individually calculated peak temperatures allowed the definition of activation energies for predominant trap sites in the respective materials as well as the percentage share of the totally absorbed hydrogen concentration. The results present for the first time the complex interaction of both MPEAs and high-pressure hydrogen charging. A deconvolution of four peaks was selected and a main desorption peak was identified the dominant hydrogen trap containing the biggest share of the absorbed hydrogen concentration. The chemical composition an austenitic phase of both MPEAs is responsible for delayed hydrogen diffusion and strong, but mostly reversible, trapping. The comparison with the 316L samples showed significantly higher activation energies in the MPEAs, whereas hydrogen was also trapped at very high extraction temperatures. The absorbed maximum hydrogen concentration at 1,000 bar was 130 ppm for the CoCrFeMnNi-HEA, 50 ppm for the CoCrNi-MEA and 80 ppm for the 316L. It is interesting that the CoCrFeMnNi-HEA has obviously a way higher trapping capability compared to the conventional austenitic 316L, which could be a major advantage in terms of resistance to hydrogen assisted cracking. T2 - 47th MPA-Seminar CY - Stuttgart, Germany DA - 10.10.2023 KW - High-entropy alloy KW - Hydrogen KW - Diffusion KW - Thermal desorption analysis KW - Multiple-principal element alloy PY - 2023 AN - OPUS4-58675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Residual stresses in near-component specimens of a high and a medium entropy alloy due to tig and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA - High Entropy Alloy or MEA - Medium Entropy Alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA-systems. Thus, primarily the production and resulting microstructures of HEA as well as properties have been investigated so far. Furthermore, processing is a main issue to transfer HEA systems from the laboratory to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: Tungsten Inert Gas (TIG) welding and soldi-state Friction Stir Welding (FSW). As a pathway for application of HEA in this investigation for the first-time residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in and transverse to the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 300 MPa in the weld zone. T2 - ICRS11 – 11th International Conference on Residual Stresses CY - Nancy, France DA - 27.03.2022 KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Welding microstructure KW - Residual stresses PY - 2022 AN - OPUS4-55444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Mente, Tobias A1 - Mayr, P. A1 - Nitsche, A. T1 - Thickness and microstructure effect on hydrogen diffusion in creep‑resistant 9% Cr P92 steel and P91 weld metal N2 - Martensitic 9% Cr steels like P91 and P92 show susceptibility to delayed hydrogen assisted cracking depending on their microstructure. In that connection, effective hydrogen diffusion coefficients are used to assess the possible time-delay. Limited data on room temperature diffusion coefficients reported in literature vary widely by several orders of magnitude (mostly attributed to variation in microstructure). Especially P91 weld metal diffusion coefficients are rare so far. For that reason, electrochemical permeation experiments had been conducted using P92 base metal and P91 weld metal (in as-welded and heat-treated condition) with different thicknesses. From the results obtained, diffusion coefficients were calculated using to different methods, time-lag, and inflection point. Results show that, despite microstructural effects, the sample thickness must be considered as it influences the calculated diffusion coefficients. Finally, the comparison of calculated and measured hydrogen concentrations (determined by carrier gas hot extraction) enables the identification of realistic diffusion coefficients. KW - Creep-resistant steel KW - Diffusion KW - Hydrogen assisted cracking KW - Welding KW - Electrochemical permeation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540645 DO - https://doi.org/10.1007/s40194-021-01218-9 SN - 0043-2288 SP - 1 EP - 16 PB - Springer Nature Switzerland AG AN - OPUS4-54064 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Experimentelle Charakterisierung der WIG-Schweißeignung einer Hoch- und Mittelentropie-Legierung N2 - Hoch- und Mittelentropie-Legierungen (engl. High/Medium Entropy Alloys–HEA/MEA) sind relativ neue Werkstoffklassen. Im Gegensatz zu herkömmlichen Legierungen bestehen HEA aus fünf bzw. MEA aus drei oder vier Legierungselementen im äquiatomaren Gleichgewicht. Um diese als reale Bauteile in die Anwendung zu überführen, muss die Verarbeitbarkeit ausführlich erforscht werden. In dieser Präsentation werden dafür erste Ergebnisse der schweißtechnischen Verarbeitung mittels WIG-Schweißen dargestellt. Dazu wurden zunächst die Schweißparameter mit einer Referenzlegierung (Ni-Basislegierung: 2.4858) bestimmt und auf eine CoCrFeMnNi-HEA sowie eine CoCrNi-MEA übertragen. T2 - OVGU-Kolloquium CY - Online meeting DA - 23.06.2021 KW - Hochentropielegierung KW - Mediumentropielegierung KW - WIG-Schweißen PY - 2021 AN - OPUS4-56621 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hallier, Dorothea C. A1 - Smales, Glen Jacob A1 - Seitz, H. A1 - Hahn, Marc Benjamin T1 - Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine N2 - Small-angle X-ray scattering (SAXS) can be used for structural determination of biological macromolecules and polymers in their native states (e.g. liquid phase). This means that the structural changes of (bio-)polymers, such as proteins and DNA, can be monitored in situ to understand their sensitivity to changes in chemical environments. In an attempt to improve the reliability of such experiments, the reduction of radiation damage occurring from exposure to X-rays is required. One such method, is to use scavenger molecules to protect macromolecules against radicals produced during radiation exposure, such as reactive oxygen species (ROS). In this study we investigate the feasibility of applying the compatible solute, osmolyte and radiation protector Ectoine (THP(B)), as a scavenger molecule during SAXS measurements of the single-stranded DNA-binding protein Gene-V Protein (G5P/GVP). In this case, we monitor the radiation induced changes of G5P during bio-SAXS measurments and the resulting microscopic energy-damage relation was determined from microdosimetric calculations by Monte-Carlo based particle scattering simulations with TOPAS/Geant4 and a custom target-model. This resulted in a median-lethal energy deposit of pure G5P at 4 mg mL−1 of E1/2 = 7 ± 5 eV, whereas a threefold increase of energy-deposit was needed under the presence of Ectoine to reach the same level of damage. This indicates that Ectoine increases the possible exposure time before radiation-damage to G5P is observed. Furthermore, the dominant type of damage shifted from aggregation in pure solutions towards a fragmentation for solutions containing Ectoine as a cosolute. These results are interpreted in terms of indirect radiation damage by reactive secondary species, as well as post-irradiation effects, related to preferential-exclusion of the cosolute from the protein surface. Hence, Ectoine is shown to provide a non-disturbing way to improve structure-determination of proteins via bio-SAXS in future studies. KW - BioSAXS KW - Bio-SAXS KW - Cosolute KW - Ectoine KW - G5P KW - GVP KW - Radiation damage KW - Radical Scavenger KW - Single-stranded DNA-binding proteins KW - X-ray scattering KW - DNA KW - ssDNA KW - Protein KW - SAXS KW - Small-angle xray scattering KW - McSAS3 KW - Dosimetry KW - Microdosimetry KW - Geant4 KW - Geant4-DNA KW - Topas KW - Topas-MC KW - Monte-Carlo simulations KW - Particle scattering simulations KW - Topas-nBio KW - OH Radical KW - OH radical scavenger KW - LEE KW - Ionizing radiation damage KW - Protein unfolding KW - Ectoin PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568909 DO - https://doi.org/10.1039/d2cp05053f SN - 1463-9076 SN - 1463-9084 VL - 25 IS - 7 SP - 5372 EP - 5382 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-56890 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hallier, Dorothea C. A1 - Smales, Glen Jacob A1 - Seitz, H. A1 - Hahn, Marc Benjamin T1 - Inside back cover for the article "Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine" N2 - Showcasing research from the Federal Institute for Material Research and Testing Berlin and Fraunhofer Institute for Celltherapy and Immunology Branch Bioanalytics and Bioprocesses Potsdam. Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine. We aimed to increase the possible undisturbed exposure time during bio-SAXS measurements of single-stranded DNA-binding proteins. Therefore small angle X-ray scattering was performed on Gene-V Protein (G5P/GVP), which is involved in DNA repair processes. To achieve this, irradiations were performed in presence and absence of the hydroxyl-radical scavenger and osmolyte Ectoine, which showed efficient radiation protection and prevented protein aggregation, thus allows for a non-disturbing way to improve structure-determination of biomolecules. KW - Bio-SAXS KW - BioSAXS KW - Cosolute KW - DNA KW - Dosimetry KW - Ectoin KW - Ectoine KW - G5P KW - GVP KW - Geant4 KW - Geant4-DNA KW - Ionizing radiation damage KW - LEE KW - McSAS3 KW - Microdosimetry KW - Monte-Carlo simulations KW - OH Radical KW - OH radical scavenger KW - Protein KW - Protein unfolding KW - Radiation damage KW - Radical Scavenger KW - SAXS KW - Single-stranded DNA-binding proteins KW - Small-angle xray scattering KW - Topas-MC KW - Topas-nBio KW - TopasMC KW - X-ray scattering KW - Particle scatterin simulations KW - ssDNA PY - 2023 DO - https://doi.org/10.1039/D3CP90056H SN - 1463-9076 SN - 1463-9084 VL - 25 IS - 7 SP - 5889 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-57006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Börner, Andreas T1 - Influence of modern machining processes on the surface integrity of high-entropy alloys N2 - High Entropy Alloys (HEAs) are a recent class of materials. In contrast to conventional alloys, HEAs consist of five alloying elements in equiatomic equilibrium. The high entropy effect is due, among other things, to the increased configuration entropy, which promotes solid solution formation. Many HEAs have enormous application potential due to excellent structural property combinations from very low to high temperatures. For the introduction of HEAs in real components, however, the question of the applicability of machining production technologies for component manufacture is of central importance. This has so far received Little attention in global materials research. Reliable and safe processing is essential for the demand of economical component production for potential areas of application, e.g. in power plant technology. For metals, milling is the standard machining process. This article presents the results of machining analyses. It focuses on the surface integrity resulting from the milling process on a Co20Cr20Fe20Mn20Ni20-HEA. For this purpose, investigations were carried out using ball nose end milling tools for conventional milling process in comparison to an innovative hybrid process available at BAM Berlin, Ultrasonic-Assisted Milling (USAM). USAM promises a lower Degradation of the surface properties due to lower loads on the workpiece surface during machining. For this purpose, basic milling parameters (cutting speed and tooth feed) were systematically varied and cutting forces were measured during the milling experiments. The subsequent Analysis of these forces allows an understanding of the mechanical loads acting on the tool and component surface. These loads cause topographical, mechanical and microstructural influences on the surface and consequently on the surface integrity. For their characterization, light and scanning electron microscopy were used, and the roughness and residual stresses via X-ray diffraction were measured. The results indicate significant advantages using USAM, especially due to reduced cutting forces compared to the conventional milling process. This causes lower mechanical loads on the tool and surface, combined with lower tensile residual stresses on and below the surface, and ultimately results in a significantly enhanced surface integrity. T2 - Symposium on Materials and Joining Magdeburg 2020 CY - Online meeting DA - 07.09.2020 KW - High entropy alloy KW - Machining KW - Ultrasonic machining PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512958 DO - https://doi.org/10.1088/1757-899X/882/1/012016 VL - 882 IS - 012016 SP - 1 EP - 11 PB - Institute of Physics CY - London AN - OPUS4-51295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Richter, Tim A1 - Mente, Tobias A1 - Mayr, P A1 - Nitsche, A T1 - Hydrogen effect on mechanical properties and cracking of creep‑resistant 9% Cr P92 steel and P91 weld metal N2 - Martensitic 9% Cr steels like P91 and P92 can show an increased susceptibility to delayed hydrogen-assisted cracking. The focus of this study was the microstructure and heat treatment efect on the mechanical properties of P92 base material and P91 multi-layer weld metal in both as-welded and post weld heat treated (PWHT) condition. Tensile tests with hydrogen free reference samples and electrochemically hydrogen charged samples were carried out; the mechanical properties were assessed and supported by detailed fractographic analysis. Finally, a hydrogen and microstructure-dependent fracture criterion is established. All investigated microstructures showed a hydrogen-infuenced degradation of the mechanical properties compared to the hydrogen-free reference samples. The as-welded martensitic P91 weld metal had the highest degree of degradation in the presence of hydrogen. The P91 PWHT weld metal and the P92 base material had comparable properties. From that point of view, a signifcantly increased risk for hydrogen-assisted cold cracking during welding fabrication of P91 weld joints must be considered before any heat treatment is conducted. T2 - IIW Annual Assembly, Meeting of Commission IX-C CY - Tokyo, Japan DA - 16.07.2022 KW - Creep-resisting materials KW - Welding KW - Hydrogen assisted cracking KW - Hydrogen embrittlement KW - Mechanical properties PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564070 DO - https://doi.org/10.1007/s40194-022-01410-5 SN - 0043-2288 SP - 1 EP - 12 PB - Springer Nature CY - Basel (CH) AN - OPUS4-56407 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buzolin, R. H. A1 - Richter, Tim A1 - Pixner, F. A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Enzinger, N. T1 - Microstructure characterisation of multi-principal element alloys welds produced by electron beam welding N2 - This work explores the feasibility of producing bead-on-plate welds of a CrCoNi medium entropy alloy and a CrMnFeCoNi high entropy alloy using electron beam welding. The alloys were welded in two states: one in an as-cold-rolled condition and the other in an annealed condition. In addition, the materials are welded with two different parameters. The FCC microstructure of the welds is investigated using scanning electron microscopy assisted by energy-dispersive X-ray spectroscopy and electron-backscattered diffraction. The impact of the weld on the microstructure is discussed. The heat-affected zone is negligible for the annealed condition of both medium and high entropy alloys since there is no driving force for recrystallisation and the exposure time to high temperature is insufficient for grain coarsening. The texture formed in the fusion zone is also discussed and compared to the texture in the base metal and the heat-affected zone. Although the grain growth along the (100) crystallographic direction is preferential in all cases, the crystallographic texture type differs from each weld. Higher hardness values are measured in the medium entropy alloy’s base metal and fusion zone than in the high entropy alloy. KW - Multi-principal element alloy KW - Electron backscattered diffraction KW - Electron beam welding KW - High-entropy alloy KW - Microstructure characterization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568129 DO - https://doi.org/10.1016/j.matdes.2023.111609 SN - 1873-4197 VL - 225 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael T1 - Residual stresses in a high- and a medium-entropy alloy due to TIG and friction stir welding N2 - The new alloying concept of multi-element systems with defined entropy (HEA—high-entropy alloy; MEA—medium-entropy alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of properties are shown by some HEA/MEA systems. Thus, primarily the production and resulting microstructures of HEA, as well as its properties, have been investigated so far. Furthermore, processing is a main issue in transferring HEA systems from the laboratory to real components. Since welding is the most important joining process for metals, it is crucial to investigate the influence of welding to guarantee component integrity. Welding leads to residual stresses, which significantly affect the component integrity. Hence, the focus of this study is the residual stress formation and distribution in a CoCrFeMnNi HEA and ternary CoCrNi MEA using two different welding processes: tungsten inert gas (TIG) welding and solid-state friction stir welding (FSW). As a pathway for the application of HEA in this investigation, for the first time, residual stress analyses in realistic near-component specimens were performed. The residual stresses were determined by X-ray diffraction (XRD) on the surfaces of top and root weld side. The results were correlated with the local welding microstructures. The results show that both FSW and TIG generate significant tensile residual stresses on the weld surfaces in, and transverse to, the welding direction. In the case of FSW of the CoCrFeMnNi HEA, the longitudinal residual stresses are in the range of the yield strength of approx. 260 MPa in the weld zone. KW - High entropy alloy KW - Welding KW - Residual stresses KW - Microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567039 DO - https://doi.org/10.3390/jmmp6060147 SN - 2504-4494 VL - 6 IS - 6 SP - 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-56703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Vereinfachte Prüfmethode zur Bewertung der Gefahr wasserstoffunterstützter Kaltrisse (HACC) beim Lichtbogenschweißen hochfester Stähle N2 - Die Präsentation gibt einen Kurzüberblick über die Versuchsmethodik und den erreichten Projektfortschritt des IGF-Projektes 01IF22624N bzw. DVS-Nr. 01.3410. Ziel der Untersuchungen ist eine Methodik für eine vereinfachte Probenform zur Bewertung der Kaltrissanfälligkeit durch Wasserstoff bei hochfesten, geschweißten Stählen. Dazu wird ISO 3690 (Quantifizierung des H-Gehaltes) mit direkt prüfbaren Querzugproben kombiniert, die die realistische Bewertung der Schweißnaht unter industriepraktischen Parametern ermöglicht. T2 - Sitzung des NA 092-00-05 GA Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1) CY - Online meeting DA - 20.03.2025 KW - Schweißnaht KW - Kaltrissbildung KW - Wasserstoff KW - Prüfung KW - ISO 3690 PY - 2025 AN - OPUS4-62759 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Boschmann Käthler, C. A1 - Ebell, Gino A1 - Keßler, S. A1 - Schiegg, Y. A1 - Dauberschmidt, C. A1 - Angst, U. M. T1 - A comparison of methods to assess the resistance of reinforcing steel against chloride‐induced corrosion in concrete - Particular consideration of 12% chromium steel N2 - The critical chloride content Ccrit is an indicator of the corrosion resistance of reinforcing steels in concrete. In this article, several experimental methods for determining the critical chloride content Ccrit of mild and alloyed (12% Cr) steel in cementitious materials are compared. The methods used include accelerated polarization tests and tests employing more natural (unpolarized) conditions in which chloride ingress occurs by diffusion and capillary uptake. The advantages and disadvantages of the methods are discussed, in particular, against the objective of reaching a compromise between applicability to practice and feasibility in laboratory testing. KW - Chloride‐induced corrosion KW - Critical chloride content KW - Reinforced concrete KW - Testing methods PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628485 DO - https://doi.org/10.1002/maco.202112826 SN - 0947-5117 VL - 73 IS - 3 SP - 306 EP - 325 PB - Wiley-VCH CY - Weinheim AN - OPUS4-62848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Smales, Glen Jacob A1 - Hahn, Marc Benjamin A1 - Hallier, Dorothea C. A1 - Seitz, H. T1 - X-ray scattering datasets and simulations associated with the publication "Bio-SAXS of single-stranded DNA-binding proteins: Radiation protection by the compatible solute ectoine" N2 - This dataset contains the processed and analysed small-angle X-ray scattering data associated with all samples from the publications "Bio-SAXS of Single-Stranded DNA-Binding Proteins: Radiation Protection by the Compatible Solute Ectoine" (https://doi.org/10.1039/D2CP05053F). Files associated with McSAS3 analyses are included, alongside the relevant SAXS data, with datasets labelled in accordance to the protein (G5P), its concentration (1, 2 or 4 mg/mL), and if Ectoine is present (Ect) or absent (Pure). PEPSIsaxs simulations of the GVP monomer (PDB structure: 1GV5 ) and dimer are also included. TOPAS-bioSAXS-dosimetry extension for TOPAS-nBio based particle scattering simulations can be obtained from https://github.com/MarcBHahn/TOPAS-bioSAXS-dosimetry which is further described in https://doi.org/10.26272/opus4-55751. This work was funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) under grant number 442240902 (HA 8528/2-1 and SE 2999/2-1). We acknowledge Diamond Light Source for time on Beamline B21 under Proposal SM29806. This work has been supported by iNEXT-Discovery, grant number 871037, funded by the Horizon 2020 program of the European Commission. KW - SAXS KW - Radiation protection KW - Microdosimetry KW - G5P KW - Ectoine KW - DNA-Binding protein PY - 2023 DO - https://doi.org/10.5281/zenodo.7515394 PB - Zenodo CY - Geneva AN - OPUS4-56811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Richter, Tim T1 - Hydrogen diffusion and desorption characteristics of a CoCrFeMnNi high entropy and a CoCrNi medium entropy alloy N2 - High-entropy alloys (HEAs) are innovative high-performance materials that have attracted more and more research attention. HEAs are characterized by a solid solution of typically five equiatomic metallic elements. In addition, medium-entropy alloys (MEA, with three elements) are of interest and become more and more important. Depending on the alloy concept, HEAs and MEAs show exceptional mechanical properties, especially high-strength and ductility combinations at both cryogenic and elevated temperatures combined with excellent corrosion resistance. Future structural HEA/MEA components can be exposed to potential applications with hydrogen containing environments like high-temperature water in pressurized nuclear reactors or aerospace structures. Other potential applications could be in materials for vessel walls in the field of cryogenic and high-pressure hydrogen storage. So far, the susceptibility of HEAs/MEAs to hydrogen assisted cracking (if any) and the hydrogen diffusion is not investigated in detail yet and can limit or extend possible applications of HEA/MEA as structural materials. In our work, we focused on the hydrogen absorption, diffusion, and distribution in a HEA (CoCrFeMnNi the original Cantor-alloy) and a MEA (CoCrNi). Cathodic hydrogen charging was carried out for the hydrogen ingress, and thermal desorption analysis (TDA) revealed complex hydrogen trapping in both alloy types up to 300 °C. The absorbed total hydrogen concentrations were > 100 ppm for the HEA and > 40 ppm for MEA. In addition, the assessment of the peak deconvolution is not trivial and must consider both experimental and microstructure influences. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - High-entropy alloy KW - Multiple principal element alloy KW - Thermal desorption analysis KW - Diffusion PY - 2022 SP - 1 EP - 11 CY - Ghent, Belgium AN - OPUS4-56076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfP Prozessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Künstliche Intelligenz KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634070 DO - https://doi.org/10.58286/31237 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-63407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfPProzessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Artificial intelligence KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 AN - OPUS4-63408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Bohlmann, Tatjana A1 - Burkert, Andreas A1 - Ebell, Gino T1 - Zinc acetate containing gel pads for electrochemical measurements of Zn samples N2 - Agar gel pads have been used for electrochemical measurements for some time. For zinc in particular, a standard method for measuring the stability of the corrosion product layer is being established. The main interpretation factor is the corrosion product layer resistance RL, as it is easy to determine and interpret. A high corrosion product layer resistance indicates a high level of protection. However, it is not yet known how low the corrosion product layer resistance is for freshly produced zinc samples. As zinc is highly active, it reacts immediately with the environment to form a corrosion product layer, which affects the corrosion product layer resistance. The addition of zinc acetate to the agar gel pads prevents the formation of a surface layer and destroys existing ones. This makes it possible to measure an almost corrosion product-free zinc surface. This is important in defining the range of corrosion product layer resistance for a protective surface. KW - Electrochemistry KW - General Chemical Engineering KW - Analytical Chemistry KW - Corrosion KW - Zinc KW - Korrosion PY - 2023 DO - https://doi.org/10.1016/j.jelechem.2023.117814 SN - 1572-6657 VL - 948 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-59079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nietzke, Jonathan T1 - Hydrogen diffusion and desorption characteristics of a CoCrFeMnNi high entropy and a CoCrNi medium entropy alloy N2 - Future structural components made of the novel high-entropy (HEA) or medium-entropy alloys (MEA) components can be potentially exposed to hydrogen containing environments like high-temperature water in pressurized nuclear reactors or aerospace structures. Further applications are vessels wall materials for cryogenic or high-pressure hydrogen storage. So far, the susceptibility of HEA/MEAs to hydrogen assisted cracking (if any) and the hydrogen diffusion is not investigated in detail yet and can limit or extend possible applications of HEA/MEA as structural materials. In our work, we focused on the hydrogen absorption, diffusion, and distribution in a HEA (Co20Cr20Fe20Mn20Ni20, the original Cantor-alloy) and a MEA (Co33.3Cr33.3Ni33.3). Conventional cathodic hydrogen charging was carried out for the hydrogen ingress in the materials. Thermal desorption analysis (TDA) via carrier gas hot extraction with coupled mass spectrometry revealed complex hydrogen trapping in both alloy types up to 300 °C. The absorbed total hydrogen concentrations were ≥ 70 ppm for the HEA and approximately 40 ppm for the MEA-type. Although both materials have different chemical composition, the TDA spectra were comparable. In addition, it was shown that the consideration of the sample geometry is an important influence on the sample temperature. It decreases the effective applied heating rate, which must be anticipated for each hydrogen peak after deconvolution of the spectra. This increases the activation energy and shifts the peak to lower temperatures. As a result, microstructure effects can be separated from experimental boundary conditions like the concentration gradient due to the charging process and later thermal activation. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - High-entropy alloy KW - Diffusion KW - Hydrogen KW - Thermal desorption analysis KW - Trapping PY - 2022 AN - OPUS4-56007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Dissimilar metal joints of multiple principal element alloys friction stir welded to conventional austenitic steel 304 N2 - Multiple principal element alloys (MPEA) represent a class of materials consisting of at least three alloying elements, each with 5 to 35 atomic %. The MPEAs encompass the so-called high-entropy (HEA) and medium-entropy alloys (MEAs) and are fundamentally different from conventional materials like the Fe-based steel. Within the last 20 years, highly innovative MPEA with individually adjustable properties for industrial applications were identified. However, the focus has been on pure material synthesis. With the increase in available material quantities, the focus is now on processing issues such as joining and welding. In that connection, the weldability of MPEAs has received very little attention so far and experience in dissimilar metal welds (DMWs) is lacking so far but. The present study summarizes comprehensive experimental results on the weldability of MPEA-DMWs and their resulting microstructure. For this purpose, two equiatomic MPEAs, CoCrFeMnNi (HEA) and CoCrNi (MEA) in cold-rolled and annealed conditions were joined by solid-state friction stir welding (FSW) to an austenitic stainless steel 316L. The DMWs showed very interesting microstructure features. In addition, the mechanical-technological properties were obtained by instrumented tensile tests, and the local straining was determined in-situ by digital image correlation (DIC). A significant influence of the FSW processing on the mechanical performance was identified,in terms of the formation of FSW-specific defects like whitebands or tunnel defects. The experiments proofed the general (but currently limited) FS weldability of the MPEAs to conventional austenitic steel grade AISI 304. This enables targeted further considerations of these highly innovative MPEAs. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Multi-principal element alloys KW - Friction stir welding KW - Dissimilar metal weld (DMW) joint KW - Mechanical properties KW - Digital image correlation (DIC) PY - 2023 AN - OPUS4-58678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Development of a component test for assessment of delayed hydrogen assisted cracking susceptibility of thick walled submerged arc welded high strength offshore steels N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - Martensitumwandlung in situ analysiert mit Röntgenstrahlung N2 - Die dehnungsinduzierte Martensitbildung wurde mittels Röntgen-Diffraktion und -Radiographie mit dem EDDI-Instrument am BESSY II in supermartensitischem Stahl mit Anlassaustenit untersucht. Die Bildung wird durch Wasserstoff im Gefüge unterdrückt. Die Duktilität von wasserstofffreiem SMSS korreliert mit dem Anteil an dehnungs-induziertem Martensit T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Wasserstoff KW - Materialschädigung KW - Materialschaedigung KW - Synchrotron PY - 2020 AN - OPUS4-51190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaupp, Thomas A1 - Schröpfer, Dirk A1 - Schröder, Nina A1 - Kannengießer, Thomas T1 - Einfluss von Konstruktion und Wasserstoff auf die Kaltrissbildung hochfester Feinkornbaustähle N2 - Der konstruktive Leichtbau erfordert den zunehmenden Einsatz hochfester Feinkornbaustähle mit Streckgrenzen ≥ 690 MPa. Neben den durch die Wandstärkenreduzierung erreichbaren Einsparungen an Ressourcen und Fertigungszeit lässt sich eine weitere Minimierung der Schweißzeit und -kosten mittels abgesenkter Schweißnahtvolumina erreichen. Hierzu wurden moderne Lichtbogenprozesse, wie bspw. der modifizierte Sprühlichtbogen (Mod.SLB), mit erhöhter Abschmelzleistung entwickelt, mit denen auch enge Nahtspalte bzw. Nahtöffnungswinkel geschweißt werden können. Hochfeste Verbindungen unterliegen zunehmend erhöhten Anforderungen in Bezug auf die schweißtechnische Verarbeitung und der resultierenden Bauteilperformance und sicherheit. Dies gilt insbesondere beim Bauteilschweißen mittels solcher Hochleistungsverfahren in Verbindung mit engen Nahtspalten. In der vorliegenden Arbeit soll dieser Herausforderung durch Klärung der Einflüsse auf die Kaltrissbildung bei einem hochfesten Feinkornbau-stahl S960QL Rechnung getragen werden. Für die Kaltrissprüfung werden entsprechende adaptierte Proben analog dem selbstbeanspruchenden TEKKEN-Test verwendet und hinsichtlich Rissbildung, Gefüge, Gehalt an diffusiblem Wasserstoff und Eigenspannungen analysiert. Die Variation der Nahtöffnungswinkel der Prüfnähte erfolgt zwischen 30° und 60°. Zur Vermeidung wasserstoffunterstützter Kaltrissbildung wird die Wirksamkeit einer Nachwärmprozedur aus der Schweißwärme heraus untersucht. Als Ergebnis zeigen die Schweißgüter, die an reduziertem Nahtöffnungswinkel erzeugt wurden, im Mittel etwas höhere Wasserstoffkonzentrationen. Zudem ist an diesen Schweißgütern eine vermehrte Mikro- als auch Makrorissbildung festzustellen. An allen Proben, die nicht nachgewärmt wurden, treten Kerbrisse aufgrund von Kaltrissbildung auf, deren Vermeidung sich durch ein Nachwärmen unmittelbar nach dem Schweißen als besonders effektiv darstellte. T2 - DVS Congress 2020 - Große Schweißtechnische Tagung CY - Online meeting DA - 14.09.2020 KW - Hochfester Feinkornbaustahl KW - MAG-Schweißen KW - Kaltriss KW - Wasserstoff KW - TEKKEN PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 564 EP - 570 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51259 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of welding stresses on relaxation cracking during heat treatment of a creep-resistant 13CrMoV steel, Part III N2 - Efficiency and flexibility are currently a major concern in the design of modern power plants and chemical processing facilities. The high requirements for economic profitability and in particular climate change neutrality are driving this development. Consequently, plant equipment and chemical reactor components are designed for higher operating pressure and temperature. Creep-resistant CrMo steels had been used as constructional materials for decades but came to operational limitations, for example the resistance against so-called high-temperature hydrogen attack in petrochemical reactors. For that purpose, 20 years ago V-modified CrMo steels had been developed for use in the petrochemical industry due to their very good creep-strength and hydrogen pressure resistance at elevated temperatures enabling long service life of the respective components. For example, the 13CrMoV9-10 steel is applicable for process temperatures of up to 482 °C and hydrogen pressures of up to 34.5 MPa. Due to the large dimensions and wall thickness of the reactors (wall thickness up to 475 mm) and the special alloy concept, reliable weld manufacturing of the components is extremely challenging. First, low toughness and high strength of the weld joint in the as-welded condition are critical regarding weld cracking. High welding residual stresses are the result of the highly restrained shrinkage of the component welds. For this purpose, the entire component must be subjected to Post-Weld Heat Treatment (PWHT) after completion of the welding operation. The aim is to increase the toughness of the weld joints as well as to reduce the welding induced residual stresses. Before and during PWHT, extreme caution is required to prevent cracking. Unfortunately, V-modified CrMo steels possess an increased susceptibility to cracking during stress relaxation the so-called stress relief cracking (SRC). Available literature studies have largely focused on thermal and metallurgical factors. However, little attention has been paid on the influence of the welding procedure on crack formation during PWHT considering actual manufacturing conditions. For that reason, we investigated in our previous studies (part I and II), the influence of heat control on the mechanical properties by simulating actual manufacturing conditions prevailing during the construction of petrochemical reactors using a special 3D- acting testing facility. The focus of part I was put on the influence of the welding heat control on mechanical stresses and the effect on cracking during PWHT. Part II was mainly dedicated to the metallurgical causes of SRC during PWHT and the interaction with the occurring mechanical stresses. It could be shown that not only high welding-induced stresses due to increased weld heat input cause higher susceptibility for SRC formation. It was further intensified by an altered precipitation behaviour in presence of mechanical stresses that are caused by the component related restraint. The present part III shows how residual stresses, which are present in such welded components and significantly influence the crack formation, can be transferred to the laboratory scale. As a result, the effect on the residual stresses on the SRC behaviour can be evaluated on simplified small-scale specimens instead of expensive mock-ups. For this purpose, experiments with test set-ups at different scales and under different rigidity conditions were designed and carried out. T2 - IIW Annual Assembly, Meeting of Commission II-A CY - Online meeting DA - 20.07.2020 KW - Welding KW - Creep-resistant steel KW - Residual stresses KW - Post weld heat treatment KW - Stress relief cracking PY - 2020 AN - OPUS4-51587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehen die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-1 wurden erste Zerspanversuche am CoCr-Ausgangswerkstoff durchgeführt. Ziel der Versuche war in erster Linie die Identifikation geeigneter Fräswerkzeuge und -parameter. In AP-2 wurden erste Legierungsmodifikationen des CoCr-Ausgangswerkstoffes durchgeführt und die Mikrostruktur sowie die Härte analysiert. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ CY - Online meeting DA - 17.02.2021 KW - DVS KW - Legierungsmodifikation KW - Ultraschallunterstützter Fräsprozess KW - Additive Fertigung KW - Fortschrittsbericht PY - 2021 AN - OPUS4-52179 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - LIBS In situ Chemical Analysis in Duplex Stainless Steel Welding N2 - The high corrosion resistance and good mechanical properties of duplex stainless steel (DSS) are due to its special chemical composition, which is a balanced phase ratio of ferrite (α) and austenite (γ). Many industrial applications require the integration of DSS components. For this, tungsten inert gas welding (TIG) is an excellent choice, as it allows an automated operation with high reproducibility. However, when the weld pool solidifies, critical ratios of α- and γ- phases can occur, which leads to solidification cracking, increased susceptibility to corrosion, and a decrease in ductility and critical strength. Previous studies have shown that these defects can be caused by the accumulation of manganese and chromium in the heat affected zone (HAZ), and this accumulation can be detected using LIBS. Unlike conventional LIBS analyses, which requires reference samples to generate a calibration curve, calibration-free LIBS (CF-LIBS) can determine the chemical composition solely from the emission spectrum of the plasma. Numerous publications show that CF-LIBS is a fast and efficient analytical method for quantitative analysis of metal samples. We present the results of in situ CF-LIBS analysis during TIG DSS welding. Using a new approach, it is possible to quantitatively determine the chemical composition of the weld metal directly in the welding process. The results of the CF-LIBS analysis are compared with the results of the calibration-based PLS analysis and reasonable agreement is found. Thus, the CF-LIBS method offers the significant advantage of quickly measuring in situ the concentrations of the main alloying elements that prevent the formation of welding defects, without the tedious calibration procedure. T2 - EMSLIBS 2023 CY - Porto, Portugal DA - 04.09.2023 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Calibration free PY - 2023 AN - OPUS4-58314 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoff abgeschlossen und weitere Legierungsmodifikationen des FeNi36-Ausgangswerkstoffes erstellt. In AP-4 wurden erste Zerspanversuche an den Modifikationen des FeNi36-Ausgangswerkstoffes gefahren. Ferner wurden erste Eigenspannungsanalysen an schlichtgefrästen Proben durchgeführt. T2 - Sitzung des DVS Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ CY - Online meeting DA - 22.03.2022 KW - Additive Fertigung KW - DVS KW - Fortschrittsbericht KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Eigensapnnungen PY - 2022 AN - OPUS4-54911 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Investigations on influencing the microstructure of additively manufactured Co-Cr alloys to improve subsequent machining conditions N2 - Co-Cr alloys are frequently used for highly stressed components, especially in turbine and plant construction, due to their high resistance to thermal and mechanical stress, as well as to corrosive and abrasive loads. Furthermore, they are classified as difficult-to-cut materials because of their high strength and toughness as well as their low thermal conductivity. However, for Co, an increased cost and supply risk can be observed in recent years. Therefore, additive manufacturing (AM) offers significant economic advantages due to higher material efficiency regarding repair, modification, and manufacturing of such components. Concerning inhomogeneity and anisotropy of the microstructure and properties as well as manufacturing-related stresses, a lot of knowledge is still necessary for the economic use of additive welding processes in SMEs. In addition, subsequent machining, particularly contour milling, is essential to generate the required complex contours and surfaces. Hence, additive and machining manufacturing processes need to be coordinated in a complementary way, especially due to additional challenges arising in milling of heterogeneous hard-to-cut microstructures. Recently, it has been shown that modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), can improve the cutting situation. In this investigation, the Co-Cr initial alloy is additionally modified with Ti and Zr up to 1 wt.-% with the aim to enhance the homogeneity of the microstructure and, thus, the machinability. Hence the investigation includes finish milling tests of the AM components and the comparison of US and conventional machining. Both the modifications and the ultrasonic assistance exhibit a significant effect on the machining situation, e.g., US causes a higher surface integrity of the finish milled surfaces compared to conventional milling. T2 - International Congress on Welding, Additive Manufacturing and associated non destructive testing CY - Online meeting DA - 08.06.2022 KW - Co-Cr-alloy KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. It was developed in 1897 by Guillaume and stands out for its very low thermal expansion coefficient. It is classified as a difficult-to-cut material and is commonly used for the production of fiber-reinforced composites in the field of mold construction. Additive manufacturing (AM) offers many economic advantages regarding the repair, modification and manufacture of entire components. Subsequent machining of the AM components is necessary to account for complex structures, final contours or defined surfaces. This is usually done using a tool with a geometrically defined cutting edge, i.e., milling processes. Surface integrity is determined by metallurgical (e.g., microstructure of the subsurface), topological (e.g., surface defects, roughness) and mechanical (e.g., residual stresses) factors, which is crucial in terms of component safety and performance. Modern, hybrid cutting processes, such as ultrasonic-assisted milling (US), provide potentially improvement of the cutting situation of these components. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Nb up to a maximum of 1 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. The results show a significant positive influence of ultrasonic assistance on the resulting cutting force of both materials. The modification with 1% Ti shows a positive influence on the surface integrity, as the roughness of the conventional machining processes is lower compared to the initial alloy, which has to be confirmed in further experiments. T2 - IIW C-II Intermediate meeting CY - Online meeting DA - 17.03.2022 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Plasma-Transferred-Arc KW - Surface integrity KW - Alloy 36 KW - Additive manufacturing PY - 2022 AN - OPUS4-54910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. T2 - Bachelor-, Master-, Doktoranden-Kolloquium (BMDK) CY - Magdeburg, Germany DA - 19.06.2024 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2024 AN - OPUS4-60429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Alloy modification for additive manufactured Ni alloy components Part II: Effect on subsequent machining properties N2 - Alloy 36 (1.3912), also known as “Invar”, is an alloy with 36% nickel. It was developed in 1897 by Guillaume and stands out for its very low thermal expansion coefficient. It is classified as a difficult-to-cut material and is commonly used for the production of fiber-reinforced composites in the field of mold construction. Additive manufacturing (AM) offers many economic advantages regarding the repair, modification and manufacture of entire components. Subsequent machining of the AM components is necessary to account for complex structures, final contours or defined surfaces. In part I of this investigation, the initial alloy 36 is modified with the elements Ti, Zr and Hf up to a maximum of 0.33 wt.-%. The influence of the modification elements on the microstructure as well as on the hardness of the AM components is examined. Part II focusses on the effect of the alloy modifications on machinability as well as on the surface integrity of plasma-transferred-arc-welded (PTA) and finish milled invar components. Machining tests were carried out, to investigate the influence of ultrasonic assistance and the effects of modification elements Ti, Zr and Hf on the occurring cutting forces, temperatures and resulting surface integrity of the AM components made of alloy 36 and their modifications. The results show a significant positive influence of ultrasonic assistance on the resulting cutting force as well as on the roughness of all materials investigated. T2 - 75th IIW Annual Assembly CY - Tokyo, Japan DA - 17.07.2022 KW - Alloy modification KW - Alloy 36 KW - Additive manufacturing KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Assessment of in-service welding conditions for pressurized hydrogen pipelines via component test N2 - Hydrogen is the energy carrier of tomorrow. This requires a reliable transport infrastructure with the ability to carry large amounts of hydrogen e.g. for steel industry or chemical industry. The conversion of existing natural gas (NG) grids is an essential part of the worldwide hydrogen strategies, in addition to the construction of new pipelines. In this context, the transportation of hydrogen is fundamental different from NG as hydrogen can be absorbed into the pipeline material. Given the well-known effects of hydrogen embrittlement, the compatibility of the materials for the intended pipelines must be investigated (typically low alloy steels in a wide range of strengths and thicknesses). However, pipelines require frequent maintenance, repair or the need for installation for further outlets. In some cases, it is necessary to perform welding on or onto the pipelines while they are still in service, i.e. with active gas flow under high pressure, e.g. such as the well-known “hot tapping”, see Fig. 1a. This in-service welding causes challenges for hydrogen operations in terms of additional hydrogen absorption during welding and the material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility and diffusivity of the respective materials compared to room temperature. In this context, knowledge about hot tapping on hydrogen pipelines is scarce due to the lack of operating experience. Fundamental experimental investigations are required to investigate the transferability from NG to hydrogen pipeline grids. For this reason, the present study introduces a specially designed mock-up / demonstrator concept for the realistic assessment of the welding processing conditions, see Fig. 1b. The mock-up was designed to enable in-situ temperature measurement during welding as well as ex-post extraction of samples for the quantification of the absorbed hydrogen concentration, see Fig. 1c. For safety measures, the necessary pressurized hydrogen volume was limited by the insertion of a solid cylinder ensuring a 1 cm hydrogen gas layer. Welding experiments on the pressurized mock-ups with the diameters DN50 and DN200 have shown that the austenitization temperature can be reached on the inner surface of the pipeline, especially on thinner-walled pipelines, using current welding practices. This corresponds to an increased hydrogen uptake in the welded area of several ppm T2 - 1st Conference on Hydrogen in Materials Science and Engineering (H2-MSE) CY - Siegburg, Germany DA - 11.02.2025 KW - Hydrogen KW - Pipeline KW - In-service welding KW - Component test PY - 2025 AN - OPUS4-62544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ investigation of phase distribution and weld solidification in duplex stainless steels using laser-induced breakdown spectroscopy (LIBS) N2 - Welding processes of duplex stainless steels cause an unbalanced austenite (γ)/ferrite (δ) ratio due to high cooling rates and changes in chemical composition. That causes a degradation of mechanical properties and corrosion resistance. In situ monitoring of the weld pool is to be realized with the help of laser-induced breakdown spectroscopy (LIBS). A major advantage of this technique is the highly accurate time and spatially resolved measurement of the chemical composition during welding. Previous research has established that the LIBS method is suitable to detect chemical elements during welding and to show a distribution of selected elements. Chemical composition in the WM and HAZ can now be quantified using calibration curves generated by certified reference materials (CRM). Furthermore, a cooling rate can be plotted against the measured electron temperature. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - LIBS KW - In situ measurement KW - WRC 1992 diagram KW - duplex stainless steel KW - TIG welding PY - 2021 AN - OPUS4-53613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. A1 - Engelking, Lorenz A1 - Treutler, K. A1 - Schröpfer, Dirk A1 - Wesling, V. A1 - Kannengießer, Thomas T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungslegierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Im vorliegenden Beitrag werden für die beiden untersuchten FeNi- und CoCr-Legierungen wesentliche Zusammenhänge zwischen verschiedenen Legierungsmodifikationen, der entstehenden Gefügemorphologie und den Zerspanungseigenschaften von mittels PTA additiv gefertigter Proben dargestellt. Hierbei ließen sich Ti, Zr und Hf pulvermetallurgisch zu den jeweiligen Ausgangsschweißzusätzen hinzulegieren. T2 - #additivefertigung: Metall in bestForm CY - Essen, Germany DA - 26.10.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 SN - 978-3-96144-202-7 VL - 383 SP - 93 EP - 99 PB - DVS-Media GmbH AN - OPUS4-56615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Effect of alloy modification for additive manufactured Ni alloy components on microstructure and subsequent machining properties N2 - Ni alloys are generally classified as difficult-to-cut materials and cost intensive. Additive manufacturing (AM) offers economic advantages. However, machining of these AM components is mandatory to create the final contour or surface. The inhomogeneous and anisotropic microstructure and properties of AM components causes an unstable cutting process. Moreover, undesirable tensile residual stresses are generated due to subsequent machining. In this investigation, the initial alloy 36 is modified with Ti and Nb up to 1.6 wt.-% and build-up welded via gas metal arc welding (GMAW) and plasma-transferred-arc (PTA). Then, finish-milling tests are carried out to investigate the influence of the modification as well as the cutting parameters on the resulting cutting force and the surface integrity. In addition, the conventional milling process (CM) is compared with the ultrasonic-assisted milling process (US), which has a significant influence on the machinability as well as on the surface integrity. T2 - Additive Fertigung – Werkstoffe – Prozesse – Wärmebehandlung 2022 CY - Bremen, Germany DA - 29.06.2022 KW - Additive manufacturing KW - Alloy 36 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Surface integrity PY - 2022 AN - OPUS4-55429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Kurzvorstellung des Projektes H2SuD / Wasserstoff und Schweißen Einfluss des Schweißens auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen N2 - Die Wasserstoffinfrastruktur ist eine zentraler Bestandteil der erfolgreichen Umsetzung der wasserstoffbasierten Energiewende. Dabei bilden Ferngasleitungen quasi das "Rückgrat" der Transportinfrastruktur großer Gasmengen. Dabei müssen unter Umständen Reparaturen an den Pipelines durchgeführt werden. Dabei ist in der Erdgasinfrastruktur das Schweißen an in Betrieb befindlichen (d.h. von Gas durchflossenen) Pipelines Stand der Technik. Es ist jedoch vollkommen offen, inwieweit diese Technik auf die reine Wasserstoffpipelines übertragbar sind. Hierzu leistet das Projekt H2SuD wichtige Beiträge zur Aufklärung des Einfluss eines Reparaturschweißprozesses auf die Wasserstoffaufnahme und Degradation im Betrieb befindlicher H2 Gasleitungen. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Berlin, Germany DA - 15.03.2023 KW - Wasserstoff KW - Pipeline KW - Reparatur KW - Schweißen PY - 2023 AN - OPUS4-57169 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of various microalloying strategies on the mechanical properties of weld seams in S690QL steel N2 - Microalloying elements such as niobium (Nb) and titanium (Ti) play a crucial role in achieving the desired mechanical properties of quenched and tempered high-strength fine-grained structural steels with a nominal yield strength of ≥ 690 MPa. Current specifications for the chemical composition only define upper limits for these elements, providing manufacturers with some flexibility. However, even minor deviations in alloying concepts can significantly influence the resulting mechanical properties. Consequently, accurately predicting weldability and the integrity of welded joints becomes challenging or even unfeasible due to variations in composition and the associated microstructural changes. Potential adverse effects include the softening of the heat-affected zone (HAZ) or, conversely, localized hardening phenomena. To address these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially designed laboratory-cast alloys. Each alloying approach is based on the commonly used S690QL steel grade while maintaining consistent chemical composition and heat treatment parameters. To evaluate the weldability, three-layer welds were produced using gas metal arc welding (GMAW), and critical microstructural regions, particularly those within the heat-affected zone (HAZ) exhibiting significant softening or hardening, were identified. The influence of the softened HAZ region on failure behavior was assessed through transverse tensile testing. Digital image correlation (DIC) was employed for in situ analysis of local strain distributions across different HAZ regions. In addition, Charpy tests were carried out on BM, WM and HAZ to determine the Charpy impact toughness. This was supported by metallographic analyses and thermodynamic simulation using ThermoCalc. T2 - IIW Intermediate Meeting, Com. II-A CY - Trollhättan, Sweden DA - 10.03.2025 KW - Welding KW - Microalloy elements KW - High strength steels KW - Mechanical properties PY - 2025 AN - OPUS4-62691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Kaltrissprüfung für Offshore-Gründungen N2 - Die klassische Prüfung der verzögerten, wasserstoffunterstützten Kaltrissbildung von Schweißnähten umfasst mehr als 200 mögliche Prüfverfahren. Von diesen hat aber nur ein kleiner Teil praktische Bedeutung. Unabhängig davon, sind die Prüfverfahren typischerweise auf kleine Bauteilgeometrien beschränkt bzw. hinsichtlich ihrer Anwendungsfähigkeit für große Struktruren oder dickwandige, UP-geschweißte Komponenten wie Monopiles. Als Gründundgsstrukturen für Offshore-Windenergieanlagen können die Monopiles Größen bis zu 9 m Durchmesser, Längen bis zu 100 m, bei Gewichten bis zu 1.300 t erreichen. Hier ist eine Prüfung auf verzögerte Kaltrissbildung schwer durchführbar bzw. muss eine Wartezeit von bis zu 48 h eingehalten werden. Die voliegenende Präsentation gibt einen Überblick über an der BAM entwickelte Demonstratorgeometrien um eine praktikable Kaltrissprüfung auf Laborebene zu ermöglichen. Allerdings unter Beibehaltung der realen Steifigkeits- und Wärmeableitungsbedingungen, wie bei realen Großkomponenten. Zusätzlich wird ein Überblick über die Möglichkeiten von Wasserstoffdiffusionsmessungen zur Ermittlung von Diffusionskoeffizienten gegeben, die wiederum Anwendung in der numerischen Simulation der Wasserstoffdiffusion finden. T2 - Vortragsreihe des DVS e.V. - Bezirksverband Rostock CY - Rostock, Germany DA - 05.12.2024 KW - Schweißen KW - Rissbildung KW - Monopile KW - Kaltriss KW - Komponententest PY - 2024 AN - OPUS4-62033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graebner, Maraike A1 - Giese, Marcel A1 - Treutler, Kai A1 - Lorenz, Swenja A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Processing of crack-free Nickel- and Cobalt-based wear protection coatings and defined surfaces by subsequent milling processes N2 - In the area of plant engineering, steel components are provided with a wear protection coating for efficient use to protect them against corrosive, tribological, thermal and mechanical stresses. The use of innovative ultrasound-assisted milling processes and plasma-welded nickel- and cobalt-based wear protection coatings are being investigated to determine how more favourable machinability can be achieved while retaining the same wear protection potential. The focus is on the NiCrSiFeB alloy, which is intended to replace CoCr alloys in the area of screw machines. The utilization of ultrasonic-assisted milling for the machining of coating materials is a novel approach. The modification of hard facing layers in terms of microstructure and precipitation morphology as well as suitability for machining is investigated and compared with the CoCr alloy. The alloy modifications are generated by a PTA process by systematically adjusting the preheating and interpass temperatures, a crack-free wear-resistant layer can be generated, which is subsequently machined by a milling process. In addition to the crack-free properties, the microstructure, the bonding as well as the mixing between the NiCrSiFeB alloy and a 1.8550 as well as between the CoCr alloy and a 1.4828 are analysed and compared in the joining areas. In addition, heating and cooling rates are determined and a chemical analysis of the weld metals is performed. Furthermore, it was found that the build-up layers of NiCrSiFeB alloy are more difficult to machine using the milling process than the CoCr alloy, as higher milling forces are required. KW - PTA welding KW - Wear-resistant alloys KW - Ultrasonic assisted milling KW - Wear KW - Cadding KW - Milling KW - Ni-based alloy KW - Co-based alloy PY - 2024 DO - https://doi.org/10.1177/14644207241265778 SN - 1464-4207 SP - 1 EP - 17 PB - SAGE Publications AN - OPUS4-60799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Grundlagen Korrosion und Korrosionsschutz N2 - Im Rahmen des Events des jungen Berufsnetzwerks "die junge gfkorr" der Gesellschaft für Korrosionsschutz e.V. beim Industriepartner Dörken Coatings wurde dieser Vortrag über die Grundlagen der Korrosion und des Korrosionsschutzes gehalten. Themen dieses Vortrags waren unter anderen die Bimetallkorrosion, atmosphärische Korrosion und einige Aspekte des Korrosionsschutzes durch Beschichtungen. T2 - die junge gfkorr @ Dörken Coatings CY - Herdecke, Germany DA - 26.05.2025 KW - Korrosion KW - Korrosionsschutz KW - Bimetallkorrosion PY - 2025 AN - OPUS4-63263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Statusbericht zum FGS Projekt Gefügeveränderung bei trockener Grobbearbeitung N2 - Der Vortrag gibt eine Übersicht zum Stand des Projekts zum Thema Gefügeveränderung bei trockener Grobbearbeitung. Es wurden vier verschiedene trockene Oberflächenbearbeitungsverfahren an 2 Werkstoffen eingesetzt um Testoberflächen zu schaffen. Die so gefertigten Oberflächen wurden lichtmikroskopisch untersucht und die jeweiligen Rauhigkeitskennwerte bestimmt. Weiterhin wurden metallografische Querschliffe angefertigt um die verfahrens- bzw. materialabhängigen Einflüsse auf mögliche Gefügeveränderungen zu untersuchen. Zusätzlich wurden elektrochemische Polarisationsversuche durchgeführt um die oberflächenspezifische Korrosionsbeständigkeit der nichtrostenden Stahlproben zu quantifizieren. T2 - Jahrestagung der Forschungsgemeinschaft Schleifen (FGS) 2023 CY - Würzburg DA - 21.03.2024 KW - Schleifbearbeitung KW - Korrosion KW - Nichtrostender Stahl KW - Stahl KW - Verformung PY - 2024 AN - OPUS4-59739 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - Bericht aus den DIN Ausschüssen "Korrosion und Korrosionsschutz" und "Korrosionsprüfverfahren" N2 - Der Vortrag gibt einen Überblick über aktuelle Themen und Normen, die in den DIN Ausschüssen NA 171 "Korrosion und Korrosionsschutz" und NA 177 "Korrosionsprüfverfahren" behandelt werden. Stand des Berichts ist Oktober 2024. T2 - GfKorr Gemeinschaftssitzung der AKs "Korrosionsuntersuchungen und -überwachung" und "Grundlagen und Simulation" CY - Online meeting DA - 13.11.2024 KW - Korrosion KW - Normung KW - DIN KW - Korrosionsschutz KW - Korrosionsprüfung PY - 2024 AN - OPUS4-62306 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Artistlib - remote control the radiographic simulator aRTist from Python N2 - The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures. With radiographic simulations, virtual component models can be scanned as in a computed-tomography scanner. In modern radiography, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the method developments, and for educational purposes. With Artistlib, we have started the development of a programming interface to support use cases where the interactive use of the graphical user interface is not suitable. The open-source Python library is intended to remote control and automate the radiographic simulator aRTist. T2 - 10th International Symposium on Digital Industrial Radiography and Computed Tomography (DIR 2025) CY - Paris, France DA - 01.07.2025 KW - Computed Tomography KW - Numerical Simulation PY - 2025 AN - OPUS4-63703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moschetti, Michael T1 - Capabilities and Applications of the Robot-Assisted Serial-Sectioning and Imaging (RASI) System N2 - The Robot-Assisted Serial-sectioning and Imaging (RASI) system at BAM provides automated, high-resolution 3D microstructural characterization for diverse materials. Integrating robotics with precision sectioning, etching, and optical microscopy, RASI reconstructs large volumes (approaching 15 × 15 × 15 mm³) with sub-micron detail. This presentation showcases RASI’s versatility through case studies on cast irons, sintered and additively manufactured steels, and ceramic-metallic packages. We demonstrate how RASI reveals true 3D architectures of features like graphite networks, pores, melt pools, and defects, often missed by 2D analysis. These quantitative datasets elucidate process-microstructure-property relationships and provide crucial 'ground truth' for validating computational models and developing digital twins. Ongoing RASI enhancements will also be highlighted. T2 - The 7th International Congress on 3D Materials Science (3DMS 2025) CY - Anaheim, CA, USA DA - 15.06.2025 KW - 3D microstructural characterization KW - Deep learning image segmentation KW - High-throughput materials analysis KW - Advanced materials’ development PY - 2025 AN - OPUS4-63693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Realistische Simulation von Röntgencomputertomografie-Systemen N2 - Die Entwicklung und Bewertung realitätsnaher Nachbildungen eines industriellen CTSystems in einer Simulationssoftware waren Inhalt des WIPANO Forschungsprojektes CTSimU2 – „Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware“. Als Voraussetzung dienen dabei Simulationssoftwares, die durch das Testframework aus dem Vorprojekt CTSimU1 basisqualifiziert wurden. Das Testframework testet die hinreichende physikalische Korrektheit und Funktionalität einer Simulationssoftware (Basisqualifizierung der Software). Für eine realitätsnahe Nachbildung ist nicht nur die Güte der Simulationssoftware, sondern insbesondere die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware ausschlaggebend. Dabei kann das Vorgehen der Parametrisierung in vier Schritte unterteilt werden: die Datenaufnahme am realen CT-System (Schritt 1), die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben (Schritt 2), die Übertragung der Parameter in die spezifischen Simulationssoftwares (Schritt 3) und die Validierung der resultierenden Simulationsergebnisse Simulationsparameter durch einen geeigneten Test an dimensionellen Messgrößen (Schritt 4) Ziel des Projektes war es neben der Erarbeitung allgemeiner Methoden zur Datenaufnahme und Auswertung der Daten, die Entwicklung eines Tests, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage im Hinblick auf eine spätere Messunsicherheitsbestimmung beurteilt werden kann. Die erarbeiteten Ergebnisse sollen wie bereits im Vorprojekt CTSimU1 in einen Richtlinienentwurf für die Richtlinienreihe VDI/VDE 2630 übertragen werden. Dieser Beitrag fasst die Arbeiten und Ergebnisse des Projekts zusammen. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2024 KW - Computertomografie KW - Simulation PY - 2025 AN - OPUS4-63705 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Deubener, J. A1 - Müller, Ralf T1 - Internal friction and energy dissipation during fracture in silicate glasses N2 - To obtain a deeper insight into the nature of energy dissipation during fracture, the internal friction of 13 borosilicate, aluminosilicate, soda-lime, and lead-containing glasses, for which inert crack growth data are known, was measured using dynamic mechanical thermal analysis. For asymmetrically bent glass beams, the loss tangent, tan δ, was determined between 0.2 and 50 Hz at temperatures between 273 K and the glass transition temperature, Tg. It was found that the area under the tan δ vs T·Tg−1 curve correlates with the crack growth exponent, n, in the empirical v = v0·KIn relation between crack growth velocity, v, and stress intensity, KI, which indicates that n correlates with the degree of energy dissipation of sub-Tg relaxation phenomena. KW - Glass KW - Internal friction KW - Crack growth PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631582 DO - https://doi.org/10.1063/5.0255432 SN - 0021-9606 VL - 162 IS - 19 SP - 1 EP - 9 PB - AIP Publishing AN - OPUS4-63158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Waurischk, Tina A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Kiefer, P. A1 - Deubener, J. A1 - Balzer, R. A1 - Behrens, H. T1 - Crack Growth in Hydrous Soda-Lime Silicate Glass N2 - Stable crack growth was measured for nominal dry and water-bearing (6 wt%) soda-lime silicate glasses in double cantilever beam geometry and combined with DMA studies on the effects of dissolved water on internal friction and glass transition, respectively. In vacuum, a decreased slope of logarithmic crack growth velocity versus stress intensity factor is evident for the hydrous glass in line with an increase of b-relaxation intensity indicating more energy Dissipation during fracture. Further, inert crack growth in hydrous glass is found to be divided into sections of different slope, which indicates different water related crack propagation mechanism. In ambient air, a largely extended region II is observed for the hydrous glass, which indicates that crack growth is more sensitive to ambient water. KW - Internal friction KW - Soda-lime silicate glass KW - Water content KW - Stable crack growth KW - DCB geometry KW - Stress intensity factor PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506829 DO - https://doi.org/10.3389/fmats.2020.00066 VL - 7 SP - Articel 66 AN - OPUS4-50682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Babutzka, Martin A1 - Müller, Thoralf A1 - Mietz, Jürgen A1 - Burkert, Andreas T1 - Investigation of the influence of iron‐containing abrasives on the corrosion behaviour of the aluminium alloy AlSi1.2Mg0.4 N2 - The corrosion resistance of aluminium surfaces is closely linked to the surfacecstate after a grinding process. For years, iron‐containing abrasive materials were suspected to lead to increased corrosion susceptibility after processing of aluminium surfaces. To prove a possible correlation between the iron content of an abrasive and the corrosion behaviour of aluminium components, scientific investigations and experimentally practical corrosion tests are necessary. For the current investigation, specimens of a technical Al‐Si alloy from the same batch were used. The test specimens were mechanically ground with various resin‐bonded model abrasives containing different iron contents. The performed corrosion tests did not reveal a negative influence of the different iron‐containing abrasives on the corrosion behaviour of the Al–Si alloy. However, the most sensitive measuring method (electrochemical noise) showed differences in the surface activity depending on the type of abrasive. KW - Aluminium KW - Corrosion KW - Corrosion testing KW - Grinding PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506762 DO - https://doi.org/10.1002/maco.202011657 SN - 0947-5117 SN - 1521-4176 VL - 71 IS - 10 SP - 1667 EP - 1679 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kiefer, P. A1 - Maiwald, M. A1 - Deubener, J. A1 - Balzer, R. A1 - Behrens, H. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - Automated Analysis of Slow Crack Growth in Hydrous Soda-Lime Silicate Glasses N2 - To explore the impact of ambient and structural water on static fatigue, the initiation and growth of 3279 Vickers induced median radial cracks were automatically recorded and analyzed. We find that humidity is more efficient in initiating cracks and promoting their growth than water, which is dissolved in the glass structure. In particular for slow crack growth (< 3x10-6 m s-1), tests in dry nitrogen showed a considerable decrease in the crack growth exponent with increasing water content of the glasses. On the other hand, if tests were performed in humid air, the crack growth exponent was independent of the water content of the hydrous glasses, while stress intensity decreased slightly. These observations indicate that water promotes the processes at the crack-tip regardless of its origin. However, ambient water is more efficient. KW - Indentation fracture toughness KW - Slow crack growth KW - Automated analysis KW - Hydrous glass KW - Vickers indentation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513085 DO - https://doi.org/10.3389/fmats.2020.00268 VL - 7 SP - 268 AN - OPUS4-51308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Sintering and foaming of bioactive glasses N2 - Sintering, crystallization, and foaming of 44.8SiO2–2.5P2O3–36.5CaO–6.6Na2O–6.6K2O–3.0CaF2 (F3) and 54.6SiO2–1.7P2O3–22.1CaO–6.0Na2O–7.9K2O–7.7MgO (13–93) bioactive glass powders milled in isopropanol and CO2 were studied via heating microscopy, differential thermal analysis, vacuum hot extraction (VHE), Infrared spectroscopy, and time-of-flight secondary ion mass spectrometry. Full densification was reached in any case and followed by significant foaming. VHE studies show that foaming is driven by carbon gases and carbonates were detected by Infrared spectroscopy to provide the major foaming source. Carbonates could be detected even after heating to 750◦C, which hints on a thermally very stable species or mechanical trapping. Otherwise, dark gray compact colors for milling in isopropanol indicate the presence of residual carbon as well. Its significant contribution to foaming, however, could not be proved and might be limited by the diffusivity of oxygen needed for carbon oxidation to carbon gas. KW - Bioactive Glass KW - Crystallization KW - Foaming KW - Sintering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552454 DO - https://doi.org/10.1111/jace.18626 SN - 0002-7820 SP - 1 EP - 11 PB - Wiley online library AN - OPUS4-55245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blaeß, Carsten A1 - Müller, Ralf T1 - Viscous healing of Vickers indentation–induced cracks in glass N2 - AbstractViscous healing of cracks induced by the Vickers indentation in a soda lime magnesium silicate, a soda borosilicate, and a soda aluminosilicate glass (NAS) was studied by laser scanning microscopy. Plots of the crack length, width, and depth normalized to the initial crack length versus time over viscosity merge into single master curves of each of these quantities for each glass. Despite glass properties do not differ strikingly from each other, however, these master curves strongly differ among the glasses. This finding was attributed to a different interplay of various crack healing phenomena. Lateral cracks were found to be responsible for the bulging of the sample surface around the Vickers imprint, which in turn promotes radial crack widening as the main cause of healing delay. The most rapid healing of lateral cracks was observed in NAS in which bulging and crack widening were least pronounced. KW - Crack healing KW - Glass KW - Vickers indentation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587295 DO - https://doi.org/10.1111/jace.19245 SN - 0002-7820 VL - 106 IS - 10 SP - 5795 EP - 5805 PB - Wiley AN - OPUS4-58729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Ralf A1 - Behrens, Harald A1 - Ageo-Blanco, Boris A1 - Reinsch, Stefan A1 - Wirth, Thomas T1 - Foaming Species and Trapping Mechanisms in Barium Silicate Glass Sealants N2 - Barium silicate glass powders 4 h milled in CO2 and Ar and sintered in air are studied with microscopy, total carbon analysis, differential thermal Analysis (DTA), vacuum hot extraction mass spectroscopy (VHE-MS), Fourier-transformed infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and time-of-flight secondary-ion mass spectrometry (TOF-SIMS). Intensive foaming of powder compacts is evident, and VHE studies prove that foaming is predominantly caused by carbonaceous species for both milling gases. DTA Shows that the decomposition of BaCO3 particles mix-milled with glass powders occurs at similar temperatures as foaming of compacts. However, no carbonate at the glass surface could be detected by FTIR spectroscopy, XPS, and TOF-SIMS after heating to the temperature of sintering. Instead, CO2 molecules unable to rotate identified by FTIR spectroscopy after milling, probably trapped by mechanical dissolution into the glass bulk. Such a mechanism or microencapsulation in cracks and particle aggregates can explain the contribution of Ar to foaming after intense milling in Ar atmosphere. The amount of CO2 molecules and Ar, however, cannot fully explain the extent of foaming. Carbonates mechanically dissolved beneath the surface or encapsulated in cracks and micropores of particle aggregates are therefore probably the major foaming source. KW - Milling KW - Foaming KW - Glass powder KW - Sintering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531227 DO - https://doi.org/10.1002/adem.202100445 SN - 1438-1656 VL - 24 IS - 6 SP - 2100445-1 EP - 2100445-13 AN - OPUS4-53122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabin, Ira T1 - Black writing inks: From Antiquity to the Middle Ages N2 - Tracing the transition from writing inks based on soot, common in Antiquity to the iron-gall inks commonly used in the Middle Ages builds a focus of our investigative work at the BAM and the Centre for the Studies of Manuscript Cultures (CSMC) [1-4]. With the aim of creating a detailed history of writing black inks, we worked out a non-invasive protocol to collect statistically relevant ink data from dated and localized manuscripts covering a large time span and different geographic areas. The first step of our protocol consists of the screening carried out by means of the NIR & IRR reflectography. The optical differences between carbon, tannin, and iron-gall inks are best recognized by comparing their response to the infrared light: carbon ink has a deep black color, iron-gall ink becomes transparent above 1400 nm, and tannin ink disappears at about 750 nm, we have simplified the analysis using a small USB microscope with built-in NIR (940 nm) and UV (395 nm) LED in addition to an external white light source [1]. Comparing the images under white and near infrared illumination, we determine the ink typology by observing the changes in the opacity of the ink. Here, carbon-based inks show no change in their opacity when illuminated with NIR wavelength, while the opacity of iron-gall inks changes considerably, and tannin inks become transparent. Our own recent finding that mixed carbon / iron-gall inks were quite popular in the late Antiquity and early Middle Ages suggested to return to the conventional IRR method. The presentation will show the panorama of historic inks and our attempt to follow up the transition of the inks from those based on soot to the iron-gall inks commonly used in the Middle Ages. T2 - Seminar University of Oslo CY - Oslo, Norway DA - 23.09.2022 KW - Ink KW - Historic ink PY - 2022 AN - OPUS4-61194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Update on "Call for interested people to contribute to series of comprehensive papers on welding and joining of components for sustainable energy systems" N2 - Based on the initial call in March 2024, an update time-frame is introduced on the working plan for a comprehensive review paper series on joining and welding technologies for the manufacturing of components and parts used in sustainable energy generation, conversion, and transport with focus on hydrogen and wind energy. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission II-A CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Review paper KW - Research study KW - Hydrogen KW - Joining KW - Welding PY - 2024 AN - OPUS4-60674 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Challenges and difficulties in repair welding procedures on in-service hydrogen pipelines N2 - Hydrogen as an energy carrier plays a key role in tomorrow's energy transition. For effective use of hydro-gen as energy carrier the construction of the corresponding infrastructure is of utmost importance. In that context, large diameter long-distance transmission pipelines will form the so-called hydrogen backbone in the European Union with service pressures up to 100 bar (e.g., depending on national regulations). From an economically and ecologically point of view, a major goal is to repurpose the existing natural gas (NG) infra-structure to minimize the need to install new pipelines. To ensure the safety, reliability and integrity of this future hydrogen infrastructure repair welding or further welding of branch pipes etc. can be necessary at in-service conditions, meaning a permanent flow of pressurized hydrogen while executing the repair procedure. The reason is that a shut-down of large diameter pipelines is not easy or sometimes merely impossible. In fact, as long, as no oxygen enters the pipeline, there will neither be any combustion nor (in the worst-case scenario) explosion. The special techniques like hot tapping or stoppling are state-of-the-art for NG and oil pipeline grids. Currently, it is not finally clarified if repair welding procedures for NG pipelines can be trans-ferred to pure hydrogen pipelines. In opposite to NG, hydrogen can be way easier absorbed to the pipeline steels and diffuses through the material. If it accumulates in susceptible regions, i.e., in the welded joint or heat affected zone, hydrogen assisted embrittlement could occur and lead to loss of integrity or even cata-strophic failure of the pipeline. For example, requires the planned welding procedure a preheating and maintenance of the weld joint of up to 300°C for up to several hours at the outer. This temperature is way higher compared to the typical service temperature of max. 60°C at operational pressures of up to 100 bar. In accordance to API 941, these low-alloyed pipeline steels are subjected to short-term service loads, which they are not designed for. Another considerable fact is that if the weld seam is attached to the pipeline, the temperature especially for small wall thickness can be easily above the austenitization temperature. It is well known that austenite has a way higher hydrogen solubility compared e.g. to ferrite/bainite microstructure of the low-alloyed steel. Current studies indicate a remarkable increase of the hydrogen ingress dur-ing the austenitization from the inner pipe wall. It must be answered if a critical material degradation because of increased hydrogen uptake due to in-service welding procedures is likely to occur. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - In-service KW - Pipeline KW - Hydrogen KW - Welding KW - Repair PY - 2024 AN - OPUS4-61468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simplified testing of hydrogen‐assisted delayed cold cracking of high‐strength, submerged arc‐welded offshore steel structures N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MPA Seminar 2024 - Materials, Processes, Applications CY - Stuttgart, Germany DA - 08.10.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kaiser, Sebastian T1 - Repair welding of in-service hydrogen pipelines - concepts and challenges N2 - Hydrogen is set as the energy carrier of tomorrow for a more sustainable fossil fuel free future. As this necessitates a reliable transport infrastructure, repurposing of the existing natural gas grid is planned. With regards to the well-known effect of hydrogen embrittlement, the compatibility of utilized materials must be investigated. First comprehensive studies on pipeline material hydrogen compatibility indicate that these materials can be applied to a certain extent. Nonetheless, the material compatibility is currently of high interest and focus of numerous research projects worldwide. However, pipelines require frequent maintenance and repair work. As part of these, in some cases it is necessary to do weldments onto pipelines while they are pressurized. This in-service welding introduces additional challenges for the material compatibility. Due to the resulting high temperatures, the metallurgical changes in the material and of course the presence of high-pressure hydrogen in the pipeline, additional investigations need to be conducted to ensure that no critical material degradation because of increased hydrogen absorption occurs and an overall material compatibility is given. For this reason, the present paper introduces in-service welding on pipelines. An overview of current research projects that deal with the application of in-service welding specifically on hydrogen pipelines and the emerging problems when applying these techniques on hydrogen pipelines is given. Methods of material testing, their limits and possible solutions are presented and discussed. T2 - 15th International Pipeline Conference and Exhibition (IPCE 2024) CY - Calgary, Alberta, Canada DA - 23.09.2024 KW - Hydrogen KW - In-Service KW - Pipelines KW - Repair welding PY - 2024 AN - OPUS4-61471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-1 wurden Zerspanversuche am FeNi- und CoCr-Ausgangswerkstoff durchgeführt. Ziel der Versuche war in erster Linie die Identifikation geeigneter Fräswerkzeuge und -parameter. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoffes durchgeführt und die Mikrostruktur sowie die Härte analysiert. In AP-4 wurden erste Zerspanversuche in Abhängigkeit der Legierungsmodifikation der CoCr-Legierung durchgeführt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Online meeting DA - 26.10.2021 KW - Fortschrittsbericht KW - DVS KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2021 AN - OPUS4-53636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Adequate repair concepts for high-strength steel weld joints considering design influences N2 - The sustainable and resource-efficient production of wind energy plants requires the use of modern high-strength fine-grain structural steels. This applies to both foundation and erection structures. During the assembly of steel structures, unacceptable defects can occasionally be found in the weld area. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Due to the high shrinkage restraint of the joint groove in the overall structure, the superposition of design and welding-induced residual stress can lead to crack formation and ultimately to component failure, particularly in interaction with the degradation of the microstructure and mechanical properties high-strength steels during the repair process. In this context, component-related investigations (FOSTA-P1311/IGF-Nr. 20162 N) focusing on welding residual stress evolution during local thermal gouging and rewelding of S500MLO and S960QL are carried out using in-situ digital image correlation (DIC) and ex-situ X-ray diffraction methods (XRD). Therefore, self-restrained specimens were systematically gouged and rewelded with defined welding heat control (heat input, working temperature) and parameters. By means of structural mechanics calculations, geometries of self-restrained specimens were identified, that represent defined rigidity conditions of repair welds of real components. It could be shown that with increasing restraint intensity significantly higher residual stresses occur in the weld metal and heat affected zone. Furthermore, it revealed that the transverse stresses along the weld seam decrease at the weld seam ends leading to different stress state during gouging and welding. XRD analysis of the local residual stresses after cooling to RT longitudinal and transverse to the weld direction showed a good comparability with global DIC analyses. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Magdeburg, Germany DA - 20.10.2021 KW - High-strength steels KW - Repair welding KW - X-ray diffraction KW - Digital image correlation PY - 2021 AN - OPUS4-53640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Treutler, K. T1 - Nickel-iron-alloy modification to enhance additively welded microstructure for subsequent milling N2 - The aerospace industry uses nickel-iron-alloys to create moulding tools for composite materials because of the low coefficient of thermal expansion. These tools have a large-sized and complex structure, making them cost-intensive and difficult to manufacture. Therefore, the focus is set on additive manufacturing, which can additionally enable the repair of components in order to eliminate local defects. However, the process usually results in a heterogeneous microstructure and anisotropic mechanical properties. As there is a high demand for a precise and exact fit of the precision moulds and thus the surface quality, the welded components must be subsequently machined. Nickel-iron alloys are difficult to machine and an inhomogeneous microstructure also leads to unstable cutting forces. Consequently, a refinement and homogenisation of the microstructure morphology is achieved through specific alloy modifications in order to stabilise and improve the subsequent machining process. Studies on the refinement of FeNi 36 based on vacuum arc melting furnaces are used as a starting point. Therefore, titanium and niobium are chosen as modification elements with a maximum 1 % weight percent and are added to nickel-iron base alloy. The elements are alloyed and build-up welded by using plasma-transferred-arc welding. The resulting microstructure morphology of the welded wall structure and the machining properties are then determined. Furthermore, the influence on the coefficient of thermal expansion is investigated in connection with the modification and the welding process itself. It can be shown that even small amounts of niobium have a significant influence on the structural morphology of the welded layers during plasma-transferred-arc welding. T2 - 2nd international Conference on Advanced Joining Processes 2021 CY - Sintra, Portugal DA - 21.10.2021 KW - Alloy modification KW - Ultrasonic-assisted milling KW - Nickel-iron-alloy KW - Additive manufacturing KW - Plasma transferred arc welding PY - 2021 AN - OPUS4-53635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bericht zum Fortschritt des Projektes "Entwicklung von Wärmenachbehandlungskonzepten zur Vermeidung von Spannungsrelaxationsrissen" zur Sitzung des FA1 N2 - Dieses Dokument fasst den Projekfortschritt des BAM-Projektes "Entwicklung von Wärmenachbehandlungsstrategien zur Vermeidung von Spannungsrelaxationsrissen" im Rahmen des Fachausschusses 1 "Schweißmetallurgie" des DVS e.V. T2 - Sitzung des FA1 "Schweißmetallurgie" der Forschungsvereinigung Schweißen und verwandte Verfahren des DVS e.V. CY - Online meeting DA - 26.10.2021 KW - Spannungsrelaxationsrisse KW - Forschung KW - Schweißen KW - Wärmenachbehandlung PY - 2021 AN - OPUS4-53647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Regelwerke aus Forschungsvorhaben der Forschungsvereinigung des DVS: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Es werden die Ergebnisse der Mikrostruktur und der Zerspanbarkeit der Modifikationen der FeNi36-Referenzlegierung mit 0,33 Gew.-% Ti, Zr sowie Hf und der Modifikationen der CoCr-Referenzlegierung mit 1 Gew.-% Ti, Zr sowie Hf vorgestellt. Abschließend werden aus den Ergebnissen Handlungsempfehlungen abgeleitet. T2 - Sitzung der Arbeitsgruppe (AG) V 12 „Additive Fertigung“ CY - Online meeting DA - 23.11.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56610 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-2 wurden die Legierungsmodifikationen des CoCr-Ausgangswerkstoffes sowie des FeNi36-Ausgangswerkstoffes abgeschlossen. In AP-4 wurden Zerspanversuche an den Modifikationen des FeNi36-Ausgangswerkstoffes sowie des CoCr-Ausgangswerkstoffes gefahren. Ferner wurden die zur Übertragung auf den MSG-Prozess ausgewählten Modifikationen beider Ausgangswerkstoffe vorgestellt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Magdeburg, Germany DA - 09.11.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eissel, A. T1 - Bericht zum Fortschritt des laufenden Projekts:„Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - In vielen Anwendungen werden aufgrund zunehmender Anforderungen an den Widerstand gegenüber hohen, kombinierten mechanischen, tribologischen, thermischen und korrosiven Beanspruchungen Hochleistungsle¬gierungen eingesetzt. Den vielfach komplexen Bauteilstrukturen, herausfordernden Fertigungseigenschaften und der Erhöhung der Ressourceneffizienz lässt sich heute mit der additiven Fertigung (AM) begegnen, dem oftmals noch unzureichende Kenntnisse über die resultierende Homogenität und Anisotropie der speziellen Gefüge und den damit verbundenen Eigenschaften entgegensteht. Viele Anwendungen benötigen zudem definierte Oberflächen mit hohen Anforderungen an die Oberflächenintegrität, dem durch komplementären Einsatz von additiven und abtragenden Fertigungsschritten Rechnung getragen wird. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind infolge der niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit äußerst herausfordernd mit Blick auf eine wirtschaftliche Zerspanung mit geometrisch bestimmter Schneide. Ein Vorhaben (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF befasst sich mit der Lösung dieser Problemstellung durch gezielte Beeinflussung des Gefüges mittels Modifikation der Schweißzusatzwerkstoffe und den Einsatz des ultraschallunterstützten Fräsens (US), bei gleichzeitiger Sicherstellung der geforderten Eigenschaften der untersuchten Werkstoffe. Im vorliegenden Beitrag werden für die beiden untersuchten FeNi und CoCr-Legierungen wesentliche Zusammenhänge zwischen ver¬schiedenen Legierungsmodifikationen, der entstehenden Gefüge¬morphologie und den Zerspanungseigenschaften von mittels PTA additiv gefertigter Proben dargestellt. Hierbei ließen sich Ti, Zr und Hf pulvermetallurgisch zu den jeweiligen Ausgangsschweißzusätzen hinzulegieren. T2 - #additivefertigung: Metall in bestForm CY - Essen, Germany DA - 26.10.2022 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung PY - 2022 AN - OPUS4-56613 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Beanspruchungsgerechte Reparatur beim Bauteilschweißen hochfester Feinkornbaustähle N2 - Eine nachhaltige und ressourceneffiziente Fertigung und Errichtung von Windenergieanlagen, sowohl auf See als auch an Land, erfordert zunehmend den Einsatz moderner hochfester Feinkornbaustähle. Werden nach dem Schweißen dieser hochfesten Konstruktionen unzulässige Defekte detektiert, sind nach geltenden Verarbeitungsrichtlinien die defekten Bereiche durch lokales Ausfugen und anschließendes Schweißen zu reparieren. Fehlende Informationen zu adäquaten Reparaturkonzepten in den Regelwerken bedingen oftmals eine unzureichende Berücksichtigung dabei auftretender zusätzlicher Beanspruchungen durch die erhöhte Schrumpfbehinderung der Ausfugenuten. Zusätzlich haben die ausführenden Betriebe vielfach kaum Kenntnis über die Degradation angrenzender Gefüge durch thermische Ausfugeprozesse und erneutes Schweißen, die in diesem Zusammenhang besonders bei den hochfesten Stählen als kritisch anzusehen sind. Das aktuelle Forschungsvorhaben der BAM (FOSTA P1311/IGF-Nr.20162N) fokussiert hierfür systematisch bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der Reparatur von hochfesten Schweißverbindungen. Wesentlich sind hierbei der Einfluss der Schrumpfbehinderung, der Wärmeführung beim Schweißen und Ausfugen sowie der Reparaturzyklenanzahl und die metallurgischen Aspekte bei den hochfesten Güten S500MLO für zukünftige Offshore-Anwendungen und S960QL für aktuelle Mobilkrananwendungen. Aufbauend auf einigen Studien zur schweißbedingten Beanspruchung hochfester Stähle zeigt der vorliegende Beitrag die Identifikation geeigneter Probengeometrien und Schweißdetails mittels numerischer und experimenteller Analysen. Dadurch wird die Übertragbarkeit der vorgestellten Schweißexperimente und Ergebnisse hinsichtlich der resultierenden Schweißeigenspannungen auf reale Reparaturfälle im Bereich des hochfesten Stahlbaus sichergestellt. Es zeigt sich in Übereinstimmung mit früheren Ergebnissen eine signifikante Erhöhung der Beanspruchungen an den variierten schlitzförmigen Prüfnähten. Das Eigenspannungsniveau sowohl im Schweißgut als auch in der WEZ korreliert mit dem Einspanngrad. Mit dem Ziel beanspruchungs- und werkstoffgerechte Reparaturkonzepte zu erarbeiten, sind zum einen geringere Wärmeinbringungen, besonders durch niedrige Zwischenlagentemperaturen und Einspannbedingungen anzustreben, um hohe Beanspruchungen und kritische Gefügedegradationen im Reparaturbereich zu vermeiden. Dies wird durch systematische Untersuchungen zum Ausfugen und Schweißen sowie letztlich dem Transfer von Verarbeitungsempfehlungen für die Anwender und Richtlinien erreicht. T2 - DVS Congress 2021 CY - Essen, Germany DA - 14.09.2021 KW - Eigenspannungen KW - Hochfest KW - Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 AN - OPUS4-53317 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Consideration of design influences to provide adequate repair concepts for high-strength steel weld joints in offshore support structures N2 - The sustainable and resource-efficient production of offshore wind turbines requires the use of modern high-strength fine-grained structural steels (Martin and Schroeter, 2005). This applies to wind turbines in terms of increasing turbine sizes as well as to maintenance and installation vessels and equipment (Ummenhofer et al., 2013). Without the demanded high load-bearing capacities and boom lengths, the economic realization of these goals would be inconceivable. During the assembly of high-strength steel structures, unacceptable defects can occasionally be found in the weld area, although the welding process was executed in accordance with the specifications. In most cases, the economical solution would be local thermal gouging of the affected areas and re-welding. Corresponding standards hardly provide any information on adequate repair concepts, and there is no uniform scientific data on which to base such concepts. This applies particularly to the consideration and optimization of welding-induced stresses due to the high shrinkage hindrance of the gouging grooves and degradation of the adjacent microstructures by gouging and re-welding. The result, especially in the case of high-strength steel grades, are frequently recurring imperfections as well as a missing consideration of the additionally induced welding stresses in the design of the structure. In this context, at BAM component-relevant investigations focused on welding residual stress evolution and microstructural degradation during repair of weld joints due to local thermal gouging and re-welding are carried out within the scope of a FOSTA project (P1311, IGF 20162N). In this study, several relevant findings are discussed based on examples of structural engineering focusing on mechanical-technological properties and residual stresses, for instance found by (Schasse, 2017). Also experimental and numerical work as conducted by (Wongpanya, 2008) and weld tests under defined shrinkage restraint in special weld test-setups for research projects, e. g. FOSTA-P922 (Kannengiesser and Schroepfer, 2015) and P1011 (Kannengiesser and Schroepfer, 2017) have shown that an optimization of the welding-induced stresses of high-strength structural steels is specifically achievable by means of adapted heat control concepts (Schroepfer, 2017). The present research involves systematic investigations of influences of shrinkage restraint, the number of repair cycles and heat control during repair welding of the relatively new developed offshore-relevant high-strength steel S500MLO (EN 10225-1). For the quantification of the shrinkage restraint of weld joints, the concept of restraint intensity established by (Satho et al., 1973) was applied analogous to recent research, e. g. (Schwenk et al., 2008). By means of structural mechanics calculations, geometries of self-strained specimens were identified, that represent different defined rigidity conditions of repair welds of real components, cf. Fig. 1. It could be shown that with increasing weld joint restraint intensity significantly higher residual stresses in the weld metal and heat affected zone up to 80 % of the nominal yield strength occur, cf. Fig. 2. In relation to existing results, it has been shown that a safe repair of such welds can only be achieved by means of appropriate repair concepts and heat control taking the high welding stresses and special microstructures of high-strength steels into account. Finally, the aim of this research is to derive recommendations for repair concepts appropriate to the stresses and materials involved providing a basis for standards and guidelines, especially for SMEs, in order to avoid damage and, in most cases, expensive reworking and to improve the full utilization of the potential of high-strength steels. T2 - Wind Energy Science Conference 2021 CY - Online meeting DA - 25.05.2021 KW - High-strength structural steels KW - Welding KW - Repair KW - Residual stresses KW - Restraint PY - 2021 AN - OPUS4-53319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Richter, Tim T1 - Characterization of Hydrogen Diffusion in a Thick-walled Submerged Arc Multi-Layer Weld Joint N2 - The energy production of the future will be dominated by CO2-emission free techniques like wind turbines and become essential in scope of the planned hydrogen economy. As onshore installation capacity is limited, the in-crease of the number of offshore wind turbines (OWT) is a major goal. In that connection, the OWTs continuously increase in size and weight and demand adequate foundations concepts like monopiles or tripods. These compo-nents are typically manufactured from welded mild steel plates with thickness up to 200 mm. The predominant welding technique is submerged arc welding (SAW) with up to five wires. In accordance with the standards, the occurrence of delayed hydrogen assisted cracking is anticipated by either a hydrogen removal heat treatment (HRHT) or a so-called minimum waiting time (MWT) before non-destructive testing (NDT) of the respective weld joint is allowed. The reason for the MWT is the necessary time for the hydrogen diffusion at ambient temperature due the high plate thickness. Both the effectiveness of a HRHT at elevated temperatures or the MWT at ambient temperature can be estimated by calculation of the diffusion time. This time depends on reliable hydrogen diffu-sion coefficients and these are rare in literature. For that reason, this study presents the hydrogen diffusion coef-ficients obtained from a multi-layer SAW joint of an offshore steel grade. Two different experimental techniques were used to identify the respective diffusion behavior: (1) hydrogen desorption experiments with a carrier gas hot extraction analyzer at elevated temperatures for the characterization of a HRHT and (2) the electrochemical permeation technique at ambient temperature for the characterization of an MWT. From both experiments, the respective diffusion coefficients were calculated. The obtained DCs are different from those reported in literature, i.e., the duration or applicability of a HRHT or MWT must be critically discussed. T2 - European Congress and Exhibition on Advanced Materials and Process - Euromat 2021 CY - Online meeting DA - 13.09.2021 KW - Welding KW - Offshore KW - Wind turbine KW - Hydrogen KW - Cracking PY - 2021 AN - OPUS4-53296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus T1 - Konstruktive Einflüsse bei der beanspruchungsgerechten Reparatur geschweißter Bauteile aus hochfesten Feinkornbaustählen N2 - Bei der Montage von Stahlkonstruktionen kommt es trotz anforderungsgerechter schweißtechnischer Fertigung vereinzelt zur Detektion von unzulässigen Unregelmäßigkeiten im Schweißbereich. Die Verarbeitungsregelwerke empfehlen das lokale thermische Ausfugen betroffener Bereiche und erneutes Schweißen, geben aber aufgrund fehlender wissenschaftlich fundierter Untersuchungen kaum Informationen zu adäquaten Reparaturkonzepten. Dies betrifft insbesondere die Berücksichtigung und Optimierung resultierender schweißbedingter Beanspruchungen durch hohe Schrumpfbehinderungen der Ausfugenuten sowie der Gefügedegradation angrenzender Bereiche durch das Ausfugen und erneute Schweißen. Gerade bei hochfesten Stahlgüten ergeben sich dadurch häufig reduzierte mechanische Eigenschaften und zusätzliche schweißbedingte Beanspruchungen sowie erneut auftretende Nahtdefekte. Deshalb sind für das Forschungsvorhaben systematische bauteilrelevante Untersuchungen der schweißbedingten Beanspruchungen und Gefügeveränderungen reparierter Schweißnähte in Abhängigkeit von der Schrumpfbehinderung und Wärmeführung beim Schweißen und Ausfugen sowie von der Reparaturzyklenanzahl geplant, mit dem Ziel Empfehlungen für beanspruchungs- und werkstoffgerechte Reparaturkonzepte abzuleiten. Hierfür sind gerade Analysen an hochfesten Stahlgüten S500 für den Offshore-Bereich und S960QL für den Mobilkranbau interessant, die zur Errichtung und Fertigung hocheffizienter Konstruktionen wie Windenergieanlagen notwendig sind. Die Erkenntnisse bieten eine Grundlage für entsprechende Normen und Regelwerke. Damit können letztlich Schäden und zumeist teure Nacharbeiten verhindert und eine verbesserte Ausnutzung des hohen Festigkeitspotentials hochfester Stähle erreicht werden. Gerade auch KMU können mit Blick auf die Kosten für Fertigung, Schweißarbeit und Material von den Erkenntnissen beim Einsatz hochfester Stähle, die für eine effiziente Realisierung der Energiewende in Deutschland notwendig sind, profitieren. T2 - Bachelor-, Master-, Doktoranden-Kolloquium der Otto-von-Guericke Universität Magdeburg CY - Online meeting DA - 17.06.2021 KW - Eigenspannungen KW - Hochfest KW - Feinkornbaustahl KW - Reparatur KW - Schweißen PY - 2021 AN - OPUS4-53318 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Schweißen im Wasserstoffanlagen- und Behälterbau - Eine Kurzübersicht N2 - Wasserstoff erfüllt die zentrale Rolle für die Umwandlung der bisherigen fossil-basierten Energieerzeugung und -nutzung auf eine dekarbonisierte, nachhaltige Form. Dazu muss der Wasserstoff erzeugt, gespeichert, transportiert werden, bevor er wieder der Nutzung zugeführt wird. Hierzu sind entlang der gesamtem Prozesskette Wasserstofftechnologien notwendig, die einen sicheren Betrieb erfordern. Hierbei kommt dem schweißtechnischen Anlagen- und Behälterbau wesentliche Bedeutung zu, insbesondere (aber nicht ausschließlich) für Speicherung und Transport des Wasserstoffes. Der vorliegende Beitrag gibt einen kurzen Überblick, wo und wie die konventionelle Schweißtechnik hierzu wichtige Beiträge leistet. Die additive Fertigung, also das „Drucken“ von Bauteilen wird dabei zunehmend wichtiger, entlang der gesamtem Prozesskette der Wasserstofftechnologien. Gleichwohl darf nicht unterschätzt werden, dass auch wesentlicher Bedarf an der Erweiterung und teilweiser Neufassung von bestehenden Regel- und Normenwerken besteht. T2 - 51. Sondertagung "Schweißen im Behälter- und Anlagenbau" CY - Munich, Germany DA - 28.02.2023 KW - Wasserstoff KW - Fügetechnik KW - Schweißen KW - Studie PY - 2023 AN - OPUS4-57076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Bericht zum Fortschritt des laufenden Projekts: „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ N2 - Das DVS-Vorhaben 01.3211 „Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten“ ist ein Kooperationsprojekt der Bundesanstalt für Materialforschung und -prüfung (BAM) und dem Institut für Schweißtechnik und Trennende Fertigungsverfahren (ISAF) der Technischen Universität Clausthal. Das Übergeordnete Projektziel ist das Erlangen von Erkenntnissen für eine sichere und wirtschaftliche, kombinierte additive und abtragende Fertigung aus kostenintensiven Werkstoffen hochbelasteter Komponenten insbesondere für KMU. Dabei stehe die beiden Werkstoffe CoCr26Ni9Mo5W (2.4681) und FeNi36 (1.3912) im Fokus. Mittels Modifikation der Schweißzusätze sind homogen und isotrop ausgeprägte Werkstoffeigenschaften und eine Erhöhung der Prozessstabilität und Fertigungsfreiheitsgrade bei der additiven Fertigung erzielbar. Darüber hinaus wird der Einfluss nachfolgender abtragender Bearbeitungsschritte des ultraschallunterstützen und des konventionellen Fräsprozesses untersucht. Die mit dem Forschungsvorhaben verbundenen Nutzen für KMU sind die Stärkung der Innovationsfähigkeit und der Wirtschaftlichkeit sowie die Erhöhung der Wettbewerbsfähigkeit. In AP-3 wurden die Mikrostruktur der MSG-Schweißung der CoCr-Referenzlegierung untersucht. In AP-4 wurden Zerspanversuche an der MSG-Schweißung der CoCr-Referenzlegierung durchgeführt. T2 - Sitzung des Fachausschusses 01 „Schweißmetallurgie und Werkstoffverhalten“ des DVS CY - Aachen, Germany DA - 22.02.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2023 AN - OPUS4-57175 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Messung chemischer Konzentrationen im Schmelzbad während des WIG-Schweißens von Duplexstählen zur Analyse der Phasenverteilung N2 - Die Kombination aus hoher Korrosionsbeständigkeit und guten mechanischen Eigenschaften von Duplexstählen (DSS) ist auf ihre chemische Zusammensetzung und das ausgewogene Phasenverhältnis von Ferrit (α) und Austenit (γ) zurückzuführen. Viele industrielle Anwendungen erfordern eine stoffschlüssige Verbindung von DSS. Das Wolfram-Inertgas-Schweißen (WIG) ist relativ einfach zu handhaben, benötigt nur wenig Platz und ermöglicht ein automatisiertes Schweißen, mit sehr hoher Reproduzierbarkeit und ist daher hervorragend zum Schweißen von DSS. Während der Erstarrung dieser Dualphasenstähle kann es zu kritischen Phasenverhältnissen von α und γ kommen, was zu Erstarrungsrissen, Korrosionsanfälligkeit, geringerer Duktilität und kritischen Festigkeitswerten führt. Um die gewünschten Werkstoffeigenschaften zu erhalten, muss daher die α/γ-Verteilung zuverlässig vorhergesagt werden. Dies geschieht in der Regel mit Hilfe des WRC1992-Diagramms. Die Vorhersagegenauigkeit des Ferritgehalts in diesem Diagramm ist jedoch meist nicht genau genug und muss daher optimiert werden. Daher ist es notwendig, selbst kleinste Veränderungen in der chemischen Zusammensetzung des Schweißguts idealerweise während des Schweißens zu überwachen. Dies wird in diesen Experimenten mit Hilfe der laser-induzierten Plasmaspektroskopie (LIBS) durchgeführt. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. In vorherigen Arbeiten wurde bereits die chemische Zusammensetzung im Schweißgut und der WEZ quantifiziert. In der präsentierten Untersuchung wird der Einfluss einzelner Elemente, wie Nb und Cu, auf das resultierende Schweißmikrogefüge untersucht. T2 - Symposium Materialtechnik der TU Clausthal CY - Clausthal, Germany DA - 23.02.2023 KW - LIBS KW - Duplex Stainless Steel KW - WRC 1992 diagram KW - TIG welding PY - 2023 AN - OPUS4-57078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schroeder, Nina T1 - Influence of microalloying on precipitation behavior and notched impact strength of welded high-strength structural steels N2 - This presentation summarizes the latest results on the microalloying influence on the preciptitation behavior on the mechanical properties of welded high-strength steel with a design yield strength of 690 MPa and above. For that reason, Charpy tests were performed for the pure weld metal and different heat-affected zones. Thermodynamic phase field modeling showed the usefulness of calculations in Thermocalc to predict the preciptiation behavior and (finally) to conclude the mechanistic behavior of the welded joint. T2 - IIW Intermediate meeting of Commission II-A CY - Garching, Germany DA - 06.03.2023 KW - Welding KW - High-strength steel KW - Phase field modeling KW - Preciptiates KW - Microstructure characterization PY - 2023 AN - OPUS4-57107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining Processes in Hydrogen Technologies - Current need and future R&D activites, a review N2 - This study gives an overview on the important field of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the different technological field of hydrogen generation, storage, transport and use. In addition, the emerging field of additive manufacturing is included. Finally, some remarks are given for necessary changes in the standardization and its challenges. T2 - 46th Seminar - Additive Manufacturing, Hydrogen, Energy, Integrity CY - Online meeting DA - 12.10.2021 KW - Hydrogen KW - Joining process KW - Welding KW - Review KW - Research and Development PY - 2021 AN - OPUS4-53554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Griesche, Axel T1 - The influence of hydrogen on strain-induced martensite formation and cracking in SMSS investigated simultaneously by ED-XRD and by X-ray radiography N2 - Die Ergebnisse von in-situ Experimenten am Berliner Elektronenspeicherring (BESSY II) werden vorgestellt. Es wurden Zugversuche an wasserstoffbeladenen und wasserstofffreien supermartensitischen Proben durchgeführt und Diffraktionsspektren und radiographische Bilder aufgenommen. Die energiedispersive Röntgendiffraktion ermöglichte dabei in-situ die dehnungsinduzierte Phasenumwandlung von Restaustenit zu Martensit zu beobachten. Die Radiographiebilder der zerreisenden Probe gaben Einblicke in das Bruchverhalten in Abhängigkeit vom Wasserstoffgehalt. T2 - 4th in-situ Workshop 2021 @ 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - Wasserstoffdegradation KW - Snergiedispersive Röntgendiffraktion KW - Zugversuch KW - Röntgenradiographie KW - Supermatensitischer Stahl PY - 2021 AN - OPUS4-53697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Erstellung von Tiefenprofilen auf Schweißnähten mittels Laserinduzierter plasmaspektroskopie (LIPS) N2 - Duplexstähle sind hochlegierte, nichtrostende Stähle. Sie bieten aufgrund des ausgewogenen Phasenverhältnisses von Austenit und Ferrit einige physikalische Vorteile gegenüber anderen nichtrostenden Stählen. Beim Schweißen können sich durch die Kondensation von Schweißrauch und verdampftem Material verschiedene chemische Elemente auf der Oberfläche der erstarrten Schweißnaht anreichern. Dann ist die Bildung einer schützenden Chromoxidschicht nicht mehr gewährleistet und es kann an diesen Stellen zu Lochfraß kommen. Frühere Arbeiten haben gezeigt, dass die Anreicherung von Mangan und Chrom an der Oberfläche der Wärmeeinflusszone des geschweißten Edelstahls 304L mit LIBS gemessen werden kann. Wir stellen die Ergebnisse der Optimierung der LIBS-Parameter für präzise Dickenmessungen solcher dünnen Schichten und für Tiefenprofilmessungen vor. Dazu haben wir galvanisch beschichtete Kupferproben mit bekannten Schichtdicken verwendet. Die Mangankonzentration im Schweißgut ist reduziert. Dies hat einen großen Einfluss auf die metallografische Struktur des Materials. T2 - BMDK der Universität Magdeburg CY - Online Meeting DA - 25.11.2021 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2021 AN - OPUS4-53821 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Investigation of the chemical element distribution on the surface of duplex stainless steel welds using laser-induced breakdown spectroscopy (LIBS) N2 - Duplex steels are high-alloyed, stainless steels. They offer some physical advantages over other stainless steels due to the balanced phase ratio of austenite and ferrite. During welding processes, when welding fumes and vaporized material condensates, different chemical elements can accumulate on the surface of the solidified weld. Then, the formation of a protective chromium oxide layer is no longer guaranteed and pitting corrosion can occur at these places. Previous work has shown that the accumulation of manganese and chromium on the surface of the heat-affected zone of the welded high-grade steel 304L can be measured by LIBS. We present the results of the optimization of LIBS parameters for precise thickness measurements of such thin films and for depth profile measurements Therefore, we used galvanically coated copper samples with known film thicknesses. The Concentration of manganese is reduced in the weld metal. This has a high impact on the metallografic structure of the material. T2 - EMSLIBS 2021 CY - Online meeting DA - 29.11.2021 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2021 AN - OPUS4-53869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Amadeus A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Beanspruchungsgerechte Reparatur beim Bauteilschweißen hochfester Feinkornbaustähle N2 - Eine nachhaltige und ressourceneffiziente Fertigung und Errichtung von Windenergieanlagen, sowohl auf See als auch an Land, erfordert zunehmend den Einsatz moderner hochfester Feinkornbaustähle. Werden nach dem Schweißen dieser hochfesten Konstruktionen unzulässige Defekte detektiert, sind nach geltenden Verarbeitungsrichtlinien die defekten Bereiche durch lokales Ausfugen und anschließendes Schweißen zu reparieren. Fehlende Informationen zu adäquaten Reparaturkonzepten in den Regelwerken bedingen oftmals eine unzureichende Berücksichtigung dabei auftretender zusätzlicher Beanspruchungen durch die erhöhte Schrumpfbehinderung der Ausfugenuten. Zusätzlich haben die ausführenden Betriebe vielfach kaum Kenntnis über die Degradation angrenzender Gefüge durch thermische Ausfugeprozesse und erneutes Schweißen, die in diesem Zusammenhang besonders bei den hochfesten Stählen als kritisch anzusehen sind. Das aktuelle Forschungsvorhaben der BAM (FOSTA P1311/IGF-Nr.20162N) fokussiert hierfür systematisch bauteilrelevante Untersuchungen zu den schweißbedingten Beanspruchungen und Gefügeveränderungen bei der Reparatur von hochfesten Schweißverbindungen. Wesentlich sind hierbei der Einfluss der Schrumpfbehinderung, der Wärmeführung beim Schweißen und Ausfugen sowie der Reparaturzyklenanzahl und die metallurgischen Aspekte bei den hochfesten Güten S500MLO für zukünftige Offshore-Anwendungen und S960QL für aktuelle Mobilkrananwendungen. Aufbauend auf einigen Studien zur schweißbedingten Beanspruchung hochfester Stähle zeigt der vorliegende Beitrag die Identifikation geeigneter Probengeometrien und Schweißdetails mittels numerischer und experimenteller Analysen. Dadurch wird die Übertragbarkeit der vorgestellten Schweißexperimente und Ergebnisse hinsichtlich der resultierenden Schweißeigenspannungen auf reale Reparaturfälle im Bereich des hochfesten Stahlbaus sichergestellt. Es zeigt sich in Übereinstimmung mit früheren Ergebnissen eine signifikante Erhöhung der Beanspruchungen an den variierten schlitzförmigen Prüfnähten. Das Eigenspannungsniveau sowohl im Schweißgut als auch in der WEZ korreliert mit dem Einspanngrad. Mit dem Ziel beanspruchungs- und werkstoffgerechte Reparaturkonzepte zu erarbeiten, sind zum einen geringere Wärmeinbringungen, besonders durch niedrige Zwischenlagentemperaturen und Einspannbedingungen anzustreben, um hohe Beanspruchungen und kritische Gefügedegradationen im Reparaturbereich zu vermeiden. Dies wird durch systematische Untersuchungen zum Ausfugen und Schweißen sowie letztlich dem Transfer von Verarbeitungsempfehlungen für die Anwender und Richtlinien erreicht. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - MAG-Schweißen KW - Reparatur KW - Eigenspannungen KW - Hochfester Stahl KW - Thermisches Ausfugen KW - Windenergie KW - Gefügedegradation PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 285 EP - 292 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-56666 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scharf-Wildenhain, R. T1 - Einfluss von Wärmeführung und Bauteildesign auf die Beanspruchungen additiv geschweißter hochfester Feinkornbaustähle N2 - Hochfeste Feinkornbaustähle verfügen über großes Potenzial für gewichtsoptimierte, effiziente Strukturen in vielen modernen Stahlkonstruktion. Weitere Effizienzsteigerungen können durch additives Fertigen sowie bionische Bauweisen erreicht werden. Hochfeste Zusatzwerkstoffe für additives MSG-Schweißen (engl.: Wire Arc Additive Manufacturing, WAAM) sind bereits von den Schweißzusatzherstellern lieferbar. Eine breite industrielle Anwendung insbesondere für KMU ist aufgrund fehlender quantitativer Erkenntnisse und Richtlinien bezüglich schweißbedingter Beanspruchungen und Bauteilsicherheit während der Herstellung und des Betriebs derzeit stark limitiert. In einem gemeinsamen Forschungsprojekt (FOSTA-P1380/IGF21162BG) der BAM und der TU Chemnitz werden daher die mit Eigenspannungsausbildung und der Gefahr einer Kaltrissbildung verbundenen prozess- und werkstoffbedingten sowie konstruktiven Einflüsse beim WAAM hochfester Stähle untersucht. Der vorliegende Beitrag fokussiert die Analyse der Auswirkungen von Schweißwärmeführung und Design der WAAM-Bauteile auf die Abkühlbedingungen, Gefüge, mechanisch-technologischen Eigenschaften und Eigenspannungen. Hierfür werden geometrisch definierte Probenkörper (Hohlquader) vollautomatisiert mit einem speziellen, hochfesten WAAM-Massivdraht (Streckgrenze >790 MPa) geschweißt. Die Wärmeführung und Probenabmessungen werden innerhalb eines statistischen Versuchsplans variiert. Die Schweißwärmeführung wird dabei so eingestellt, dass die t8/5-Abkühlzeiten im empfohlenen Verarbeitungsbereich (ca. 5 s bis 20 s) sichergestellt sind. Hierzu ließen sich über zusätzliche thermo-physikalische Umformsimulationen mittels Dilatometer die komplexen Wärmezyklen abbilden und die resultierende Zugfestigkeit des Schweißgutes bestimmen. Das WAAM-Schweißen komplexer Geometrien mit variierenden Schweißwärmeführungen und geometrischen Verhältnissen bzw. Wanddicken bedingt neben den Auswirkungen auf die Abkühlbedingungen, Abkühlzeiten und Gefüge deutliche Einflüsse auf die konstruktiven Steifigkeitsverhältnisse beim Schweißen. Es zeigen sich anhand der Schweißexperimente signifikante Auswirkungen durch Probenskalierung und Wärmeeinbringung auf die resultierenden lokalen Eigenspannungen. Die Folge können ungünstige Bauteileigenschaften und risskritische Zugeigenspannungen sein. T2 - DVS Congress 2022 CY - Koblenz, Germany DA - 19.09.2022 KW - WAAM KW - Eigenspannungen KW - Additive Fertigung KW - Hochfester Stahl KW - Kaltrisssicherheit KW - Windenergie KW - Wärmeführung PY - 2022 AN - OPUS4-56718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wandtke, Karsten T1 - Influence of the WAAM process and design aspects on residual stresses in high-strength structural steels N2 - High-strength fine-grain structural steels have great potential for weight optimization of many modern engineering structures. Efficient manufacturing can be achieved here above all by Wire Arc Additive Manufacturing (WAAM). First commercial high-strength welding consumables for WAAM are already available. However, due to a lack of knowledge and guidelines for the industry regarding welding residual stresses and component safety in manufacturing and operation, their application is still severely limited. Residual stresses play a crucial role here, as the sensitive microstructure of high-strength steels carries a high risk of cold cracking. For this reason, process- and material-related influences, as well as the design aspects on residual stress formation and the risk of cold cracking, are being investigated in a recent project (FOSTA-P1380/IGF21162BG). This high strength of the WAAM welding consumables is adjusted via a martensitic phase transformation. The volume expansion associated with martensite formation has a significant influence on residual stress evolution. However, this has not yet been investigated in relation to the processing of high-strength steels by WAAM. The aim of this work is to establish a WAAM cold crack test and easy-to-apply processing recommendations that will allow economical, expedient, and crack-resistant fabrication of high-strength steels, especially for SME. This paper focuses on the analysis of the effects of welding heat control and design of WAAM components on cooling conditions, microstructure, mechanical-technological properties and residual stresses. For this purpose, geometrically defined specimens (hollow cuboids) are welded fully automatically with a special, high-strength WAAM solid wire (yield strength >790 MPa). The heat control and specimen dimensions are varied within a statistical experimental design. The weld heat control is adjusted in such a way that the t8/5 cooling times are ensured within the recommended processing range (approx. 5–20 s). For this purpose, additional thermo-physical forming simulations using a dilatometer allowed the complex heat cycles to be reproduced and the resulting ultimate tensile strength of the weld metal to be determined. The WAAM welding of complex geometries with varying welding heat control and geometric factors or wall thicknesses not only has an effect on the cooling conditions, cooling times and microstructure, but also has a significant influence on the structural restraint conditions during welding. Hence, the welding experiments show significant effects of specimen scaling and heat input on the welding residual stresses, which may be detrimental regarding component properties and crack-critical tensile residual stresses. These complex interactions are analyzed within this investigation T2 - 75th IIW Annual Assembly (Subcomission IIA) CY - Online meeting DA - 17.07.2022 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Cold cracking safety KW - Wind energy KW - Heat control PY - 2022 AN - OPUS4-56715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmender Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. Es soll daher mittels Legierungsmodifikationen an Schweißzusätzen für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird die Methodik für die Untersuchungen der Wechselwirkung zwischen der mittels Legierungsmodifikation eingestellten Gefüge- bzw. Ausscheidungsmorphologie und der durch Ultraschalloszillation unterstützten Zerspanungskinetik mittels hochinstrumentierter Fräsversuche vorgestellt. In-situ-Messungen auftretender Prozesskräfte (mittels Dynamometer), Oszillationen (mittels Laser-Vibrometer) und Temperaturen (mittels Hochgeschwindigkeitspyrometer) an der Werkzeugschneide sowie der anschließenden Untersuchungen von Werkzeugverschleiß und Oberflächenintegrität (Rauheit, Degradationen, fertigungsbedingte Beanspruchungen) ermöglichen eine detaillierte, reproduzierbare Analyse und Korrelation zwischen den mikrostrukturellen Eigenschaften und der Zerspanbarkeit. Unter systematischer Anwendung dieser Methodik sowie der Berücksichtigung der Anbindung zum Stahlsubstratwerkstoff und der Wirksamkeit des Verschleißschutzes lässt sich letztlich eine gezielte Optimierung der Zerspanungssituation erreichen. T2 - Tagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56626 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien T1 - Tool development for hybrid finishing milling of iron aluminides N2 - The importance of high-temperature materials made of iron aluminides (FeAl) has been increasing in light weight applications, e.g., airplane turbines, due to the high material’s specific strength. However, the highly economic production by means of permanent mold casting involves special microstructures for Fe26Al4Mo0.5Ti1B alloy components leading to difficult machinability for subsequent finishing milling and low surface qualities. Major effects of tool and machining parameter variation incorporating ultrasonic assistance on the milling process and surface integrity are shown. Loads for tool and component surface are significantly adjustable to enable an economic process chain regarding the surface integrity of safety-relevant components. T2 - 6th CIRP Conference on Surface Integrity 2022, Lyon, 06 CY - Lyon, France DA - 08.06.2022 KW - Ultrasonic-assisted milling KW - Iron aluminide KW - Surface integrity KW - Tool wear PY - 2022 AN - OPUS4-56630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Verschleißschutz durch Hartphasenauftragschweißungen mit spanend bearbeiteten Funktionsflächen N2 - Das Schlichtfräsen von Verschleißschutzlegierungen ist aufgrund hohen Werkzeugverschleißes vor allem für KMU oftmals nicht wirtschaftlich. Durch gezielte Legierungsmodifikationen sowie den Einsatz hybrider Fertigungsprozesse wie dem ultraschallunterstützten Fräsen soll die Zerspanbarkeit der Legierungen verbessert werden. In dieser Präsentation werden erste Ergebnisse zu Voruntersuchungen zu der Legierung und den Einfluss auf das Werkzeug gezeigt. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Magdeburg, Germany DA - 14.12.2022 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Projektkurzvorstellung FOSTA P1550: Beitrag zur sicheren Verarbeitung beim Verschleißschutz hochbelasteter Stahlbauteile N2 - Die Ziele zur Verringerung der CO2-Emissionen sind eng verknüpft mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerktechnik, die für hohe kombinierte korrosive, tribologische, thermische und mechanische Beanspruchungen auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten erfordern. Neben zunehmender Forderungen infolge des Preis- und Lieferrisikos konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst in der Industrie der Bedarf nach definierten Oberflächen hoher Güte bzw. Funktionsflächen für die Schutzschichten. Eine für Bauteile mit komplexer Geometrie erforderliche Fräsbearbeitung ist insbesondere für KMU aufgrund hohen Werkzeugverschleißes oftmals nicht wirtschaftlich realisierbar, jedoch für viele Einsatzfälle dringend notwendig. Es soll daher mittels Legierungsmodifikationen an Schweißzusätzen für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch Einsatz innovativer ultraschallunterstützter Fräsprozesse eine günstigere Zerspanbarkeit erreicht werden, ohne das Verschleißschutzpotential zu mindern. T2 - NA 092-00-05 GA "Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)" CY - Online meeting DA - 12.03.2022 KW - Verschleißschutz KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen PY - 2022 AN - OPUS4-56636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, A. A1 - Treutler, K. A1 - Wesling, V. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität KW - Metallschutzgasschweißen PY - 2024 VL - 76 IS - 1-2 SP - 8 EP - 13 PB - DVS-Media GmbH CY - Düsseldorf AN - OPUS4-59463 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Residual stress formation in DED-arc manufactured high strength steel components N2 - Additive manufacturing (AM) processes enable the efficient production of advanced constructions. New developments in topology optimization are leading to weight-optimized designs of increasing complexity. Direct energy deposition processes (DED) such as wire and arc-based additive manufacturing are an important method of additive manufacturing. The wire filler metals enable a wide range of materials, while the arc process provides a high deposition rate compared to laser and powder-based processes. Combined with the use of high-strength steels, the thickness of walls or components can be significantly reduced in the context of lightweight construction, which results in significant savings in energy, costs, time and resources. Suitable high-strength steel filler metals are commercially available for DED-arc AM processes. However, guidelines and quantitative knowledge about welding stresses and cold cracking issues during component production and service are lacking. This limits the industrial application considerably. In a joint project of BAM and Chemnitz University of Technology, the main influences and complex interactions of material, production process, design and processing steps on the residual stress level are investigated. The aim is to develop processing recommendations and a cold cracking test for economical processing and stress-related design of high-strength steels with DED-arc. This study focuses on residual stress analysis by neutron diffraction (ND) and X-ray diffraction (XRD) on defined test specimens. The ND analysis were performed at the Paul Scherrer Institute- Villigen, Switzerland (PSI) and the XRD analysis at BAM. The study shows a quantitative and qualitative comparison of the residual stress magnitudes and distribution between the component bulk (ND) and surface (XRD) analyses. The ND analysis reveals that in DED-arc AM walls the residual stresses dominate in the direction of welding and are negligibly small in each case transverse to the direction of welding. The topology of the analyzed residual stresses shows almost identical residual stress maps compared to XRD. In addition, the residual stresses are significantly influenced by the solid phase transformation of the material due to low cooling times and less post heat treatment cycles of following AM layers in the area of the top layer. T2 - IIW Intermediate Meeting 2023 CII and CIX CY - Munich, Germany DA - 06.03.2023 KW - WAAM KW - Residual Stresses KW - High-strength Steels KW - Microstructure KW - Cold cracking safety KW - Wind energy PY - 2023 AN - OPUS4-59261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Minimization of tool wear in milling of iron aluminides using ultrasonic-assisted process N2 - Presentation of key results from the ZIM cooperation project "TEWUFEAL" on tool development for ultrasonic-assisted milling of iron aluminide alloys cast in gravity die casting. T2 - 24th International Conference on Wear of Materials CY - Banff, Canada DA - 16.04.2023 KW - Iron aluminides KW - Ultrasonic-assisted milling KW - Surface integrity KW - Tool wear PY - 2023 AN - OPUS4-59259 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Nietzke, Jonathan A1 - Mente, Tobias A1 - Kannengießer, Thomas T1 - Diffusionsmessungen in UP-Mehrlagenschweißgut als effektives Tool gegen verzögerte Kaltrissbildung in Dickblechschweißungen N2 - Offshore-Windenergieanlagen bilden einen zentralen Bestandteil der zukünftigen Energieerzeugung. Hierzu notwendige Gründungs- und Turmstrukturen werden vorrangig aus UP-geschweißten Blechen aus hochfesten niedriglegierten Stählen mit Dicken bis zu 200 mm hergestellt. Die großen Blechdicken begünstigen hohe Schweißeigenspannungen und lange Diffusionswege für z. B. über den Schweißprozess eingebrachten Wasserstoff. Damit steigt das Risiko für eine wasserstoffunterstützte Kaltrissbildung (WKB) an. Zum sichereren Ausschluss von WKB in den geschweißten Komponenten wird in Abhängigkeit der Nahtgröße, Wärmeeinbringung und Stahlsorte eine Mindestwartezeit (MWZ) von bis zu 48 h empfohlen, bevor die zerstörungsfreie Prüfung durchgeführt wird. Es ist allerdings offen, ob die empfohlene MWZ zu konservativ ist. Einflüsse sind hier bspw. die schwierige Bewertung des Wasserstoffdiffusionsverhaltens im heterogenen UP-Mehrlagen-Schweißgut (SG) im Vergleich zum Grundwerkstoff (GW). Zudem sind nur sehr begrenzt H-Diffusionskoeffizienten für UP-Mehrlagen-SG als Grundlage zur Abschätzung des Zeitintervalls einer möglichen verzögerten Kaltrissbildung (somit MWZ) oder auch für Nachwärmprozeduren zur Wasserstoffreduktion (keine MWZ) verfügbar. Verlässliche H-Diffusionskoeffizienten sind daher ein adäquates Tool zur Bewertung des Risikos einer verzögerten WKB. Dieser Beitrag beschreibt Untersuchungen zur Charakterisierung der Wasserstoffdiffusionsverhalten in UP-Mehrlagen-SG eines 60 mm dicken Bleches einer Offshore-Stahlgüte. Dazu wurden Proben unterschiedlicher Dicke aus dem reinen Schweißgut extrahiert und über elektrochemische Permeation und Trägergasheißextraktion im Temperaturbereich bis 400 °C sehr interessante Ergebnisse zu den korrespondierenden Diffusionskoeffizienten erarbeitet. T2 - DVS Congress 2021 CY - Online meeting DA - 14.09.2021 KW - UP-Schweißen KW - Wasserstoff KW - Kaltriss KW - Permeation KW - Diffusion PY - 2021 SN - 978-3-96144-146-4 VL - 371 SP - 448 EP - 459 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-53369 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Joining processes for components in hydrogen technologies: Current need and future importance N2 - This presentation gives an overview on the importance of joining processes for component fabrication in hydrogen technologies. For that reason, the current need and future research and developement activites are highlighted for the three technological fields: hydrogen storage, transport and use (in terms of the emerging field of additive manufacturing). Finally, some remarks are given for necessary changes in the standardization. T2 - IIW Intermediate Meeting, Comm. II-A "Welding Metallurgy" CY - Online meeting DA - 17.03.2022 KW - Hydrogen KW - Welding KW - Research KW - Review KW - Additive manufacturing PY - 2022 AN - OPUS4-54488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Kannengießer, Thomas T1 - Fügetechnik für die neue Wasserstoffökonomie N2 - Die Herausforderungen für die Fügetechnikbranche, die sich durch die neuen Wasserstoff-Technologiefelder „Erzeugung“, „Speicherung“, „Transport“ und „Nutzung“ ergeben, sind sehr vielfältig. Der DVS-Bericht 373 gibt dazu einen tieferen Einblick. Der hier vorliegende Kurzbericht stellt dazu ausgewählte Praxisbeispiele, zugehörige Herausforderungen und sich ergebende Chancen vor. Fügetechnologien haben dabei wesentliche Bedeutung für das erfolgreiche Umsetzen und Herstellen der benötigten technischen Komponenten, wie anhand der Themenkomplexe „Wasserstoff-Pipelines“ und „additive Fertigung“ betrachtet wird. Zudem ergeben sich Herausforderungen für die notwendigen Regelwerke und Normen, die nahezu vollständig angepasst oder geschaffen werden müssen. KW - Wasserstoff KW - Fügetechnik KW - Studie KW - Werkstoffe KW - Schweißen PY - 2022 UR - https://www.schweissenundschneiden.de/artikel/fuegetechnik-fuer-die-neue-wasserstoffoekonomie SN - 0036-7184 VL - 74 IS - 3 SP - 142 EP - 144 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-54563 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Chemical Concentrations in the weld pool measured in situ by Laser-Induced Breakdown Spectroscopy (LIBS) during GTAW N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). We could quantitatively measure the chemical composition in the weld seam of various DSS and identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. T2 - IIW joint intermediate meeting Comm.I,IV,XII_2022_ON-LINE CY - Online Meeting DA - 21.03.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding PY - 2022 AN - OPUS4-54527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Gräbner, Maraike A1 - Treutler, Kai A1 - Wesling, Volker T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Verringerung der CO2-Emissionen ist eng mit der Entwicklung hocheffizienter und wirtschaftlicher Komponenten aus Stahl in der Anlagen- und Verfahrenstechnik verknüpft. Um den hohen kombinier-ten korrosiven, tribologischen, thermischen und mechanischen Beanspruchungen stand zu halten, werden auf Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschichten eingesetzt. Neben der zunehmenden Forderung konventionelle Kobalt- durch Nickellegierungen zu ersetzen, wächst auch der Bedarf nach definierten Ober- bzw. Funktionsflächen hoher Güte. Aufgrund hohen Werkzeugverschleißes ist die erforderliche Fräsbearbeitung zu Herstellung der komplexen Geomet-rien der Bauteile für KMU oftmals wirtschaftlich nicht möglich. Mittels Legierungsmodifikation der Schweißzusätze für nickelbasierte plasmaauftraggeschweißte Verschleißschutzschichten und durch den Einsatz innovativer ultraschallunterstützter Fräsprozesse soll eine günstigere Zerspanbarkeit er-reicht werden, ohne das Verschleißschutzpotential zu mindern. Im vorliegenden Beitrag wird der Ein-fluss der mittels Legierungsmodifikation eingestellten Gefüge- und Ausscheidungsmorphologie auf die Zerspanbarkeit untersucht. Dies erfolgt anhand einer typischerweise für Schneckenmaschinen einge-setzten Verschleißschutzlegierung NiCrMoSiFeB-Legierung („Colmonoy 56 PTA“), die konventionelle CoCr-Legierungen (Stellite) substituiert. Metallurgische Untersuchungen und In-situ-Messungen auf-tretender Prozesskräfte an der Werkzeugschneide beim Fräsen sowie anschließende Untersuchungen von Werkzeugverschleiß und Oberflächenintegrität ermöglichen eine detaillierte Analyse und Korrela-tion zwischen mikrostrukturellen Eigenschaften und Zerspanbarkeit. T2 - DVS Congress 2023 CY - Essen, Germany DA - 11.09.2023 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 SP - 742 EP - 747 AN - OPUS4-59210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Müller, Thomas A1 - Treutler, Kai A1 - Wesling, Volker T1 - Legierungsmodifikation und Einsatz hybrider Fräsprozesse zur Optimierung der Zerspanungssituation Ni-basierter Verschleißschutzauftragschweißungen mit definierten Oberflächen N2 - Die Bestrebungen zur Verringerung der CO2-Emissionen erfordern hochbelastbare und effiziente Komponenten aus Stahl in der Anlagen-, Verfahrens- und Kraftwerkstechnik. Hierfür sind in zunehmendem Maße auf den Anwendungsfall und Stahlwerkstoff abgestimmte Verschleißschutzschich-ten und definierte, zerspante Oberflächen notwendig. Die hohen Härten dieser Schichten und der Einsatz konventioneller Co-basierter Verschleißwerkstoffe führen oftmals zu unwirtschaftlichen Bauteilen, gerade aufgrund hohen Werkzeugverschleißes bei der Zerspanung mit geometrisch bestimmter Schneide. Er-kenntnisse über den Einsatz Ni-basierter Verschleißwerkstoffe und die Optimierung der Zerspanbarkeit mittels Legierungsmodifikationen und moderner hybrider Fräsprozesse ohne Verschlechterung der Ver-schleißschutzeigenschaften sind deshalb für die Anwender und Verarbeiter zur wirtschaftlichen Fertigung hochbelasteter Stahlbauteile wesentlich. Der vorliegende Beitrag stellt die Untersuchungsmethodik eines aktuell laufenden Vorhabens der TU Clausthal und BAM, Berlin, vor. Fokus liegt hierbei auf den hochin-strumentierten Fräsexperimenten, die eine reproduzierbare Analyse und Korrelation zwischen den mik-rostrukturellen Eigenschaften der auftraggeschweißten Legierungen, dem Zerspanprozess und der Zer-spanbarkeit, insbesondere der resultierenden Oberflächenintegrität, ermöglichen sollen. T2 - Tagung Werkstoffprüfung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Werkzeugverschleiß KW - Oberflächenintegrität KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2022 SP - 368 EP - 374 AN - OPUS4-59211 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Alloy modification and use of hybrid milling processes to optimize the machining situation of Ni-based wear protection claddings with defined surfaces N2 - The goals of reducing CO2 emissions are closely linked to the development of highly efficient and economical steel components in plant, process and power plant engineering, which require wear protection coatings tailored to the application and steel material for high combined corrosive, tribological, thermal and mechanical stresses. In addition to increasing demands to replace conventional cobalt alloys with nickel alloys due to the price and supply risk, there is a growing demand in the industry for defined surfaces of high quality or functional surfaces for the protective coatings. Milling required for components with complex geometries is often not economically feasible, especially for SMEs, due to high tool wear, but is urgently required for many applications. A joint project between BAM and ISAF at Clausthal University of Technology (Fosta P1550/IGF 21959 N) is therefore investigating how more favorable machinability can be achieved by means of alloy modifications to the filler metals for nickel-based plasma deposition-welded wear protection coatings and by using innovative ultrasound-assisted milling processes, without reducing the wear protection potential. This article examines the influence of the microstructure and precipitation morphology set by means of alloy modification on machining. This is carried out using wear resistant cladding typically used for screw machines to replace corresponding CoCr alloys (Stellite), a NiCrMoSiFeB alloy (trade name: Colmonoy 56 PTA). A detailed analysis and correlation between the microstructural properties and the machinability is possible through metallurgical investigations and in-situ measurement of process forces and temperatures occurring at the tool cutting edge during the milling process as well as the subsequent investigation of tool wear and surface integrity. The changes in the microstructure achieved by adding small amounts of modifying elements (< 1 m%) lead to significant differences in machinability. The cutting forces and the resulting tool wear are thus positively influenced, whereby longer tool life and higher surface integrities can be achieved. The knowledge gained allows for instructions and recommendations for standards and processing guidelines, which should enable the safe and economical production of highly stressed steel components with non-critical, cost-reduced materials, especially for SMEs. T2 - MPA Seminar Stuttgart CY - Stuttgart, Germany DA - 08.10.2024 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2024 AN - OPUS4-61972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräbner, Maraike T1 - The evaluation of the impact of alloy modification on the wear protection coatings made of Ni- and Co-based materials and the examination of surface machinability through the ultrasonic milling process N2 - The development of technologies for climate-neutral energy generation is an important contribution to the reduction of greenhouse gases, whereby the efficient use of material systems is a key factor. Wear-resistant coatings are required for highly efficient and economical steel components in plant, process and power plant engineering to withstand the high corrosive, tribological, thermal and mechanical stresses. Co alloys are utilized as wear protection coatings for steel components that are customized to the specific application. The research area of interest is the substitutability of Co alloys with Ni-based wear protection systems. This research endeavour considers the price and supply uncertainties as well as the escalating demands on corrosive load-bearing capacity at elevated temperatures. The wear-resistant alloys NiMoCrSi (Colmonoy C56) and CoMnCrSi (Tribaloy T400) have been modified through various alloying additions and subsequently applied to a carbon-manganese steel S355 using the Plasma Arc Transferred Arc (PTA) welding process. The influence of the alloying additions on the microstructure as well as on the formation of the hard phases of the build-up welds is compared. The inclusion of the alloying element Nb, for instance, results in the formation of a more refined hard phase and reduces the machining force required for the C56 and T400. The incorporation of Al results in an enhancement of the cutting forces for the C56, as the hard phases exhibit more needle-like structures. Al reduces the cutting forces of the T400. The wear potential of the modified build-up welds of the C56 and T400 is also being examined In the industrial sector, there is a growing demand for functional surfaces of superior quality. Therefore, it is imperative to ensure the machinability of the wear protection layers to achieve clearly defined contours. The machinability of the build-up welds is investigated using ultrasonic milling. The optimization of the demanding machining conditions through alloy modifications of the Co- and Ni-based alloys without impairing the wear protection potential and using the ultrasonic-assisted milling process is a joint project of BAM and ISAF at Clausthal University of Technology (Fosta P1550/IGF 21959 N). T2 - ICMCTF CY - San Diego, CA, USA DA - 19.05.2024 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2024 AN - OPUS4-62358 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Thomas, Maximilian A1 - Liepold, Philipp A1 - Kannengießer, Thomas A1 - Schröpfer, Dirk T1 - Einfluss der Schweiß- und Prüfparameter bei der Heißrissbewertung hochfester Schweißzusatzwerkstoffe N2 - Die Heißrissneigung beim Schweißen kann mittels einer ganzen Reihe von Prüfverfahren ermittelt werden. Eine etablierte Methode ist die sogenannte Varestraint-Prüfung, welche auch an der Bundesanstalt für Materialforschung und -prüfung (BAM) als modifizierter Varestraint/Transvarestraint-Test (MVT) zum Einsatz kommt. Die Ergebnisse von Varestraint-Prüfungen hängen jedoch stets in unter-schiedlichem Maße von der individuellen Prüfmaschinenauslegung und den verwendeten Prüfparametern ab. Dies kann zu einer uneinheitlichen Bewertung des Rissverhaltens führen, wenn die Risslänge konventionell als Kriterium für die Rissneigung herangezogen wird. Scheinbare Abhängigkeiten von Prozessparametern erschweren dann die Interpretation der Ergebnisse. Eine neuartige Bewertungsmethodik entkoppelt den Maschineneinfluss vom Materialverhalten und verwendet die Dehnrate als Risskriterium. T2 - 5. Symposium Materialtechnik CY - Clausthal-Zellerfeld, Germany DA - 23.02.2023 KW - Heißrisse KW - Varestraint-Test PY - 2023 SN - 978-3-8440-9105-2 SN - 2364-0804 VL - 12 SP - 357 EP - 365 PB - Shaker CY - Düren AN - OPUS4-57993 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Treutler, K. T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung (AM) durch schweißtechnische Verfahren eröffnet vielfach ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Gerade hinsichtlich der Homogenität und Anisotropie der resultierenden Schweißgefüge und den damit verbundenen Eigenschaften gibt es noch offene Fragestellungen. Die Einstellung der finalen Bauteilgeometrie und Oberflächengüte erfordert den komplementären Einsatz abtragender Fertigungsschritte. Hochleistungslegierungen auf der Basis von Nickel oder Kobalt sind aufgrund ihrer niedrigen Wärmeleitfähigkeit verbunden mit hoher Festigkeit und Zähigkeit schwer spanbar. Eine gezielte Gefügebeeinflussung mittels Modifikation der AM-Schweißzusatzwerkstoffe und der Einsatz des ultraschallunterstützten Fräsens (US) bietet das Potential insgesamt die Zerspanungssituation zu verbessern. Dieser Lösungsansatz unter Gewährleistung des Erhalts der geforderten Werkstoff- bzw. Bauteileigenschaften ist Untersuchungsgegenstand eines Gemeinschaftsvorhabens (IGF-Nr. 20.979 N/DVS-Nr. 1.3211) der BAM und TU Clausthal/ISAF. Der vorliegende Beitrag stellt Ergebnisse für die beiden untersuchten FeNi- und CoCr-Legierungen sowie wesentliche Zusammenhänge zwischen Legierungsmodifikation, entstehender Gefügemorphologie und Zerspanungseigenschaften der mittels MAG additiv gefertigter Proben vor. Das größte Potential für die Modifikation zeigten Zr und Hf. Die Zulegierung in das Schweißgut erfolgte durch Beschichtung von Massivdrähten sowie durch Herstellung von Fülldrähten. T2 - DVS Congress - GST CY - Essen, Germany DA - 11.09.2023 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Schwer spanbar KW - Metallschutzgasschweißen PY - 2023 AN - OPUS4-58379 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kaiser, Sebastian T1 - Repair welding of pressurized in-service hydrogen pipelines: A review on current challenges and strategies N2 - As energy carrier of the future, green hydrogen can make a decisive contribution to a sustainable energy supply. In Europe concrete plans for a hydrogen pipeline grid already exist, as the so called “European Hydrogen backbone”. As building a completely new pipeline grid is economically not justifiable, a dual-way strategy of repurposing natural gas (NG) pipelines and newly built pipelines is intended. Long distance pipeline grids require regular maintenance and repairs. In that conection, for natural gas (NG) pipelines in-service welding is state of the art. Concepts such as hot-tapping (drilling into pressurized pipelines) and “stoppling” (sealing off pipeline sections after installing bypasses or pressure relieves) allow the repair of damaged pipeline sections or the installation of new branches without shutting the pipeline down. The EIGA 121/14 guideline already pointed out in 2014 that “a hydrogen hot-tap shall not be considered a routine procedure”. This shows that the determination of the transferability of these repair concepts to hydrogen pipelines is of utmost importance. Due to the degrading effects of hydrogen on mechanical proper-ties, commonly referred to as “hydrogen embrittlement” it is necessary to understand and investigate the occurring effects. In the special case of repair welding on in-service hydrogen pipelines an increased hydro-gen uptake due to a large heat input and microstructural changes in the material needs to be considered. For this reason, this paper gives an overview on existing weld repair concepts and its risks and limitations in terms of hydrogen absorption and possible embrittlement effects when transferred to hydrogen pipelines. The complexity lies in a large variety of materials (low alloyed steels), pipeline diameters and corresponding welded joints. The material compatibility of materials in used (repurposed NG-pipelines) and new condition must be investigated. Particularly for repurposed/used pipelines the effect of a pre-matured/corroded inner surface and sometimes insufficient documentation of the material “history” needs to be considered. An overview on ongoing and completed R&D-projects with respect to repair concepts for hydrogen pipelines and hydrogen effects on pipeline materials is given. T2 - 77th IIW Annual Assembly and International Conference, Meeting of Commission XI "Pressure Vessels and Piping" CY - Ixia, Rhodes, Greece DA - 07.07.2024 KW - Hydrogen KW - Repair welding KW - Pipelines KW - Study PY - 2024 AN - OPUS4-60673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer spanbar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. T2 - Innovationstag 2024 CY - Düsseldorf, Germany DA - 10.04.2024 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Additive Fertigung KW - Oberflächenintegrität PY - 2024 AN - OPUS4-59958 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - In situ Untersuchung der Phasenverteilung und der Schmelzbaderstarrung von Duplexstählen mittels laserinduzierter Plasmaspektroskopie (LIPS) N2 - Schweißprozesse von nichtrostenden Duplexstählen verursachen aufgrund hoher Abkühlungsraten und Änderungen der chemischen Zusammensetzung ein unausgewogenes Austenit (γ)/Ferrit (δ)-Verhältnis. Das verursacht eine Degradation der mechanischen Eigenschaften und der Korrosionsbeständigkeit. Die In-situ-Überwachung des Schweißbades soll mit Hilfe der laserinduzierten Plasmaspektroskopie (LIPS) realisiert werden. Ein großer Vorteil dieser Technik ist die hochgenaue zeit- und ortsaufgelöste Messung der chemischen Zusammensetzung während des Schweißens. Bisherige Untersuchungen haben ergeben, dass die LIBS-Methode geeignet ist, chemische Elemente während des Schweißens zu detektieren und eine Verteilung ausgewählter Elemente aufzuzeigen. Chemische Zusammensetzungen können mit vorab erstellten Kalibrierkurven dargestellt weerden. T2 - BMDK der Universität Magdeburg CY - Online Meeting DA - 17.06.2021 KW - LIBS KW - In situ KW - Duplex stainless steel KW - TIG welding PY - 2021 AN - OPUS4-52823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - Spatially resolved EDS, XRF and LIBS measurements of the chemical composition of duplex stainless steel welds: A comparison of methods N2 - Duplex stainless steels (DSS) are used in all industries where corrosion problems play a major role. Examples include the chemical industry, the food industry and shipping industries. DSS have a balanced phase ratio of ferrite (α) and austenite (γ). Unlike single-phase stainless steels, DSS combine the advantages of these and can therefore fit many industry requirements, such as weight saving or high mechanical strength. When these steels are welded, alloying elements can burn off and condense as thin layers on cold surface regions. This loss of chemical elements can lead to changes in the microstructure. With the help of Laser-Induced Breakdown Spectroscopy (LIBS), chemical element distributions were visualized. The results were compared with those of conventional measurement methods, such as energy dispersive X-ray analysis (EDS) and X-ray fluorescence analysis (XRF), and the results from LIBS could be validated. LIBS is suitable as a fast, straightforward measurement method for producing line scans along the weld seam and provides spatially resolved information on accumulation phenomena of burned off alloying elements. LIBS is very well suited for the detection of sub-surface elements due to the exclusively superficial ablation of the material. In addition, the measurement method has been calibrated so that quantitative statements about element concentrations can also be made. T2 - EMSLIBS 2021 CY - Online Meeting DA - 25.11.2021 KW - LIBS KW - TIG welding KW - Duplex stainless steel KW - XRF KW - EDS PY - 2022 DO - https://doi.org/10.1016/j.sab.2022.106439 SN - 0584-8547 VL - 193 SP - 1 EP - 8 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-54837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Co Cr Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Tagung Werkstoffprüfung 2021 CY - Online meeting DA - 02.12.2021 KW - Legierungsmodifikation KW - Ultraschallunterstütztes Fräsen KW - Plasma-Pulver-Auftragschweißen KW - Additive Fertigung KW - Co-Cr-Legierung PY - 2021 AN - OPUS4-54903 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Optimisation of surface residual stresses using hybrid milling processes for additive manufactured Ni alloy components N2 - Ni alloys are cost intensive materials and generally classified as difficult-to-cut materials. However, machining of these materials is needed especially in case of alloy 36 (1.3912), which is commonly used in mould construction for the production of fibre-reinforced composites. With regard to repair, modification and manufacturing of such components, additive manufacturing offers significant economic advantages. Nevertheless, subsequent machining steps are needed to achieve the final component contour and defined surface conditions. Dependent on the material and machining process conditions, detrimental tensile residual stresses may be the result on the machined surface, having negative impact on the component performance and safety. Recent studies exhibited that hybrid machining processes, such as ultrasonic-assisted milling (USAM), are suitable for achieving favourable residual stress states at the surface of difficult-to-cut Ni-Cr alloys. In this investigation, wire arc additive manufactured (WAAM) specimens of alloy 36 were finish milled under different milling conditions. In addition to the machined surfaces condition and topology, the surface-near residual stresses were analysed using X-ray diffraction (XRD). Especially for low cutting speeds, significantly improved surface properties, roughness parameters and lower mechanical and microstructural degradations were found for the specimen machined with USAM compared to conventional milling. The improved surface integrity could furthermore be observed by a significant reduction of the tensile residual stresses in the surface boundary area. T2 - ICRS11, 11th International Conference on Residual Stresses CY - Nancy, France DA - 27.03.2022 KW - Surface integrity KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Ni alloy KW - Alloy 36 PY - 2022 AN - OPUS4-54904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Engelking, Lorenz T1 - Untersuchungsmethoden beim Fräsen additiv gefertigter schwer spanbarer Kobalt-Chrom-Legierungen N2 - Für den Anlagenbau werden hochbelastete Komponenten aus Co-Cr-Legierungen hergestellt. Dabei ist die Zerspanung so herausfordernd, dass additive Fertigungsschritte oft wirtschaftlicher sind. Diese bedingen aber vorwiegende heterogene, anisotrope Gefüge und Eigenschaften und bei nachfolgender Fräsbearbeitung unstetige Zerspankräfte und instabile Spanvorgänge. Hierbei können hybride Zerspanprozesse helfen, hohe Belastungen für Werkzeug und Werkstückoberfläche zu minimieren. Diesbezügliche Charakterisierungen erfordern speziell adaptierte Zerspanungsanalysen. Anhand eines Anwendungsbeispiels, bei dem eine Modifikation der Ausgangslegierung mit 1 % Hf erfolgte, wird die Wechselwirkung zwischen Gefügemorphologie und Fräsprozess dargestellt, der konventionelle mit einem hybriden ultraschallunterstützten Fräsprozess verglichen und die Charakterisierung des Werkzeugverschleißes anhand zweier verschiedener Fräser betrachtet. Analysen auftretender Prozesskräfte mittels Piezo-Mehrkomponenten-Dynamometer, der Werkzeugoszillation mittels Laser-Vibrometer und zusätzliche In-situ-Temperaturmessungen der Werkzeugschneiden mittels Highspeed-Pyrometer bilden den Kern der neuen Zerspanungsprüftechnik. Die vorgestellten Untersuchungsmethoden bilden die Vorgänge bei der Zerspanung additiv gefertigter Werkstoffe detailliert und reproduzierbar ab. Sowohl Legierungsmodifikation als auch hybride Prozessbedingungen lassen gezielte Einflüsse zur deutlichen Verbesserung der Zerspanungssituation zu. T2 - Bachelor-, Master-, Doktoranden-Kolloquium CY - Online meeting DA - 26.01.2022 KW - Ultraschallunterstütztes Fräsen KW - Legierungsmodifikation KW - Additive Fertigung KW - Werkzeugverschleiß PY - 2022 AN - OPUS4-54907 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Quackatz, Lukas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Nichtrostende Duplexstähle (DSS) werden häufig verwendet, insbesondere bei Anwendungen, die eine hohe Festigkeit in Verbindung mit einer hohen Korrosionsbeständigkeit in aggressiven Medien erfordern. Beispiele hierfür sind Kraftwerkskomponenten und maritime Anwendungen. Beim Schweißen dieser Stähle kann es zu lokalen Schwankungen in der chemischen Zusammensetzung kommen. Dies führt zu einer Ferritisierung des Werkstoffs und beeinträchtigt die mechanischen Eigenschaften der Bauteile. In dieser Arbeit wurden Versuche zum Wolfram-Inertgas-Schweißen (WIG) mit DSS durchgeführt. Die Analyse der chemischen Zusammensetzung wurde in situ mit Hilfe der laserinduzierten Plasmaspektroskopie (LIBS) durchgeführt. Ziel der Arbeit ist es, die chemische Zusammensetzung in der Schweißnaht verschiedener DSS quantitativ zu messen und mögliche Einflüsse der Schweißparameter auf die Mikrostruktur des Werkstoffs zu ermitteln. Gemessen wurden die chemischen Konzentrationen der Hauptlegierungselemente Cr, Ni, Mn auf der Oberfläche der Probe während des Schweißprozesses und des Abkühlungsprozesses. Mn und Ni sind Austenitstabilisatoren, deren Gehalt beim Schweißen durch die Verwendung bestimmter hochlegierter Schweißzusatzwerkstoffe zunimmt. Die Spektren wurden alle 1,3 s in einem Abstand von etwa 2 mm aufgezeichnet. Während des Abkühlungsprozesses wurde der Ort der Messung nicht verändert. Die LIBS-Methode eignet sich nachweislich zur quantitativen Darstellung der chemischen Zusammensetzungen während des Schweißvorgangs. T2 - BMDK der Universität Magdeburg CY - Magdeburg, Germany DA - 19.05.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2022 AN - OPUS4-54865 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Fügetechnik in Wasserstofftechnologien Ein aktueller Überblick N2 - Der Vortrag gibt einen kurzen Überblick über die Bedeutung der Fügetechnik in Wasserstofftechnologien und über zukünftige Herausforderungen. Fügetechnologien, insbesondere die Schweißtechnik, haben dabei wesentliche Bedeutung für die Umsetzung von technischen Komponenten der Wasserstofftechnologien. Forschungsschwerpunkte ergeben sich insbesondere für die Erzeugung und den Transport des Wasserstoffs. T2 - Vortragsreihe des DVS Bezirksverbandes Mannheim-Ludwigshafen CY - Online meeting DA - 27.04.2023 KW - Wasserstoff KW - Schweißen KW - Studie PY - 2023 AN - OPUS4-57411 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bewertung und Vermeidung von schweißverarbeitungsbedingten Rissen in hochfesten Baustählen N2 - Die vorliegende Präsentation fasst die Ergebnisse von drei laufenden bzw. beendeten AiF/IGF-Projekten zusammen, die über die Forschungsvereinigung Stahlanwendung FOSTA e.V. an der BAM bearbeitet wurden zum Thema: Bewertung und Vermeidung von schweißverarbeitungsbedingten Rissen in hochfesten Baustählen. T2 - FOSTA Tagung: Hochfester Stahl im Stahl und Anlagenbau CY - Essen, Germany DA - 16.05.2023 KW - Studie KW - Schweißen KW - Hochfester Stahl KW - Riss KW - Forschung PY - 2023 AN - OPUS4-57517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kromm, Arne A1 - Mente, Tobias A1 - Czeskleba, Denis A1 - Brackrock, Daniel A1 - Kannengießer, Thomas T1 - Bauteilversuch zur Bewertung der wasserstoffunterstützten Rissanfälligkeit geschweißter, dickwandiger Offshore-Gründungsstrukturen N2 - Offshore-Windenergieanlagen erfordern Gründungskonzepte aus unterpulver-(UP-)geschweißten Dickblechen (bspw. der Güte S420ML). Während der Schweißfertigung kann eine zeitverzögerte wasserstoffunterstützte Kaltrissbildung auftreten, deren Bewertung aufgrund der Bauteilgröße von Offshore-Strukturen sehr komplex ist. Deswegen wurde eine bauteilähnliche Geometrie (Mock-Up) entwickelt, um reale Steifigkeitsverhältnisse auf den Labormaßstab zu übertragen. Zusätzliche Versteifungen simulieren die Wirkung einer Einspannung bzw. Schrumpfbehinderung der Schweißnaht. Über die Verwendung von Schweißpulvern mit definierter Feuchte wurden zudem ein Extremszenario der Wasserstoffaufnahme simuliert. Entsprechend der vorgegebenen Mindestwartezeit für die ZfP von bis zu 48 h wurde die Schweißnaht zerstörungsfrei mit Phased-Array-Ultraschall-Prüfung (PAUT) geprüft und die Eigenspannungen über Röntgendiffraktometrie (XRD) bestimmt. Zusätzlich wurde die Wasserstoffverteilung in der Schweißverbindung numerisch simuliert. Außer zulässigen Defekten (wie Poren), wurde keine verzögerte Kaltrissbildung in den Mock-Ups festgestellt, was auf hohe Rissbeständigkeit hindeutet. T2 - Tagung Werkstoffprüfung 2023 CY - Berlin, Germany DA - 23.11.2023 KW - Kaltrissbildung KW - Wasserstoff KW - Offshore KW - Schweißen KW - Bauteiltest PY - 2023 DO - https://doi.org/10.48447/WP-2023-219 SP - 316 EP - 321 CY - Berlin AN - OPUS4-58908 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rimon, Hasia A1 - Rabin, Ira ED - Fuller, R.E. ED - Lange, A. T1 - Conservation of the Dead Sea Scrolls N2 - The current state of preservation of the DSS results from the synergetic effect of various factors such as great age, post-discovery treatments, poor storage conditions, environmental influences and exhibitions. With rare exceptions, neither the initial state nor a list of the treatments performed on each DSS fragment is known. Reconstruction of the individual fragment history will have to rely upon advanced analytical techniques to identify the treatments and their effects. Management of the scrolls may be divided roughly into three periods: a) the scholarly archiving period, from 1948 to the mid-1960s; b) first attempts at conservation, from the mid-1960s to late-1980s; c) Israel Antiquities Authority Scrolls Lab, from 1991 onwards. KW - Preservation KW - Dead Sea Scrolls PY - 2023 SN - 2468-3027 VL - 3D SP - 102 EP - 105 PB - Brill CY - Leiden / Boston AN - OPUS4-58910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräbner, Maraike T1 - Process optimisation for realisation of crack-free Ni-based wear protection coatings and assessment of machinability by subsequent milling processes to produce defined surfaces N2 - Reducing CO2 emissions to 62 percent up to 2030 and achieving greenhouse neutrality up to 2050 are the key goals of the EU's climate protection legislation. The expansion of technologies for climate-neutral energy generation is not the only important contribution to reducing greenhouse gases, the efficient use of material systems is also a key factor. In the area of plant engineering, steel components are provided with a wear-protection coating for efficient use to protect them against corrosive, tribological, thermal and mechanical stresses. The wear-protection coatings are primarily made of Co alloys, which are to be replaced by alternative materials, such as nickel alloys, because of the poor working conditions regarding the extraction of the cobalt and because of the health risks. In terms of corrosion behavior, many applications require a crack-free wear protection layer and additional machining. Machining by milling is not economical for wear materials, especially for SME because of the high tool wear, but it is essential to produce defined surfaces with high quality. Alloy modifications of the filler metals for nickel-based plasma deposition welded wear protection coatings and the use of innovative ultrasonic-assisted milling processes are examined to determine how more favorable machinability can be achieved without reducing the wear protection potential. The focus is on the NiCrSiFeB alloy, which is intended to replace CoCr alloys in the area of screw machines. The modification of hard facing layers in terms of microstructure and precipitation morphology as well as suitability for machining is investigated and compared with the CoCr alloy. In this aspect, the alloy modifications are generated by a PTA process by systematically adjusting the preheating and interpass temperatures, a crack-free wear-resistant layer can be generated, which is subsequently machined by a milling process. In addition to the crack-free properties, the microstructure, the bonding as well as the mixing between the NiCrFeB alloy and a 1.8550 as well as between the CoCr alloy and a 1.4828 are analyzed and compared in the joining areas. In addition, heating and cooling rates are determined and a chemical analysis of the weld metals is performed. This study provides important knowledge about the differences between NiCrFeB alloy and CoCr alloys in terms of microstructure morphology, bonding and mixing behavior in the joining zones to the basic material. T2 - 3rd International Conference on Advanced Joining Processes CY - Braga, Portugal DA - 19.10.2023 KW - Legierungsmodifikation KW - Auftragschweißen KW - Ultraschallunterstütztes Fräsen KW - Zerspankräfte PY - 2023 AN - OPUS4-59088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bauteilversuch zur Bewertung der wasserstoffunterstützten Rissanfälligkeit geschweißter, dickwandiger Offshore Gründungsstrukturen N2 - Offshore-Windenergieanlagen erfordern Gründungskonzepte aus unterpulver-(UP-)geschweißten Dickblechen (bspw. der Güte S420ML). Während der Schweißfertigung kann eine zeitverzögerte wasserstoffunterstützte Kaltrissbildung auftreten, deren Bewertung aufgrund der Bauteilgröße von Offshore-Strukturen sehr komplex ist. Deswegen wurde eine bauteilähnliche Geometrie (Mock-Up) entwickelt, um reale Steifigkeitsverhältnisse auf den Labormaßstab zu übertragen. Zusätzliche Versteifungen simulieren die Wirkung einer Einspannung bzw. Schrumpfbehinderung der Schweißnaht. Über die Verwendung von Schweißpulvern mit definierter Feuchte wurden zudem ein Extremszenario der Wasserstoffaufnahme simuliert. Entsprechend der vorgegebenen Mindestwartezeit für die ZfP von bis zu 48 h wurde die Schweißnaht zerstörungsfrei mit Phased-Array-Ultraschall-Prüfung (PAUT) geprüft und die Eigenspannungen über Röntgendiffraktometrie (XRD) bestimmt. Zusätzlich wurde die Wasserstoffverteilung in der Schweißverbindung numerisch simuliert. Außer zulässigen Defekten (wie Poren), wurde keine verzögerte Kaltrissbildung in den Mock-Ups festgestellt, was auf hohe Rissbeständigkeit hindeutet. T2 - Tagung Werkstoffprüfung 2023 CY - Berlin, Germany DA - 23.11.2023 KW - Kaltrissbildung KW - Wasserstoff KW - Offshore KW - Bauteilversuch KW - Imperfektion PY - 2023 AN - OPUS4-58907 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel T1 - Mashining of wear resistant materials by means of ultrasonic assisted milling N2 - The long-term global goals of achieving almost net zero carbon emissions in the next decades are closely linked to the development of highly efficient components in plant, process and energy engineering, and their sustainable and resource-saving production. Plant components must increasingly withstand tribological loads in addition to high thermal, mechanical, and corrosive stresses. Such combined stresses demand high-performance alloys economically tailored to the application for wear protection and components produced as semi-finished products, via additive manufacturing (AM) or claddings via deposition welding. For instance, the protection of special components made of less cost-intensive materials, e.g., steel in process engineering for screw machines or exhaust gas separation, is feasible applying cost-intensive Ni- or Co-based hard-phase claddings. Today an increasing number of above-mentioned applications demand precise finishing machining of components to ensure defined compact surfaces with a high integrity and complex contours. Contour milling is standard process for finishing machining of metals. Especially, the desired properties of wear resistant materials (e.g., high strength, hard precipitations) imply significant challenges for milling processes and tools, leading frequently to uneconomic milling conditions due to intolerable high tool wear and surface defects. Inhomogeneous, anisotropic weld structures due to cladding or AM of wear resistance alloys lead to further deteriorations of milling processes due to unstable milling conditions and process forces during chip removal. To tackle these challenges, already several approaches exist, (1) to enhance machinability of the claddings by alloy modifications to specifically influence solidification and hard phases morphology (precipitation shape, size, distribution) and (2) to achieve significant improvements of the machining situation (e.g., increase of tool life and surfaces integrity) by means of modern hybrid machining processes such as ultrasonic-assisted milling. This contribution shows a comprehensive overview of recent results with these promising approaches for additively welded Ni- CoCr-alloys. T2 - 24th International Conference on Wear of Materials CY - Banff, Alberta, Canada DA - 16.04.2023 KW - Ultrasonic assisted milling KW - Surface integrity PY - 2023 AN - OPUS4-58944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Assessment of in-service welding conditions for pressurized hydrogen pipelines via component test N2 - Hydrogen is the energy carrier of tomorrow for a fossil-free future. This requires a reliable transport infrastructure capable of transporting large quantities of hydrogen. In addition to the construction of new pipelines, the conversion of existing natural gas (NG) networks is an essential part of global hydrogen strategies. The transport of hydrogen is fundamentally different from that of NG, as hydrogen can be absorbed into the pipeline material. Given the known effects of hydrogen embrittlement, the compatibility of the materials for the proposed pipelines (typically low alloy steels in a wide range of strengths and thicknesses) must be investigated. However, pipelines require frequent maintenance, repair, or the need to install additional outlets. In some cases, it is necessary to perform welding on or to the pipelines while they are in-service, i.e. with active gas flow under high pressure. This in-service welding poses challenges for hydrogen operations in terms of additional hydrogen absorption during welding and material compatibility. The challenge can be roughly divided into the possible austenitization of the inner pipe material exposed to hydrogen, which can lead to sufficient hydrogen absorption, and the welding itself, which causes an increased temperature range. Both lead to a significant increase in hydrogen solubility of the respective materials compared to room temperature. In this context, knowledge about welding on hydrogen pipelines is scarce due to the lack of operational experience. Fundamental experimental investigations are required to investigate the transferability from natural gas to hydrogen pipeline networks. For this reason, the present study presents a specially designed demonstrator concept for the realistic assessment of the welding process conditions. The demonstrator was designed ex-post sample extraction for quantification of the absorbed hydrogen concentration. For safety reasons, the required volume of pressurized hydrogen was limited by inserting a solid cylinder. Welding experiments on the DN50 and DN200 pressurized demonstrators showed an increased hydrogen uptake in the welded area of several ppm. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - In-service KW - Hydrogen KW - Pipeline KW - Repair welding KW - Component test PY - 2025 AN - OPUS4-62941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balzer, R. A1 - Behrens, H. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Kiefer, P. A1 - Deubener, J. A1 - Fechtelkord, M. T1 - Water in Alkali Aluminosilicate Glasses N2 - To understand the influence of water and alkalis on aluminosilicate glasses, three polymerized glasses with varying ratios of Na/K were synthesized [(22. 5-x)Na2O-xK2O-22.5 Al2O3-55 SiO2 with x = 0, 7.5, and 11.25]. Subsequently, these glasses were hydrated (up to 8 wt% H2O) in an internally heated gas pressure vessel. The density of hydrous glasses linearly decreased with water content above 1 wt%, consistent with the partial molar volume of H2O of 12 cm3/mol. Near-infrared spectroscopy revealed that hydroxyl groups are the dominant species at water content of <4 wt%, and molecular water becomes dominating at water content of >5 wt%. The fraction of OH is particularly high in the pure Na-bearing glass compared to the mixed alkali glasses. 27Al magic angle spinning-NMR spectroscopy shows that aluminum is exclusively fourfold coordinated with some variations in the local geometry. It appears that the local structure around Al becomes more ordered with increasing K/Na ratio. The incorporation of H2O reinforces this effect. The differential thermal analysis of hydrous glasses shows a significant mass loss in the range of glass transition already during the first upscan, implying the high mobility of water in the glasses. This observation can be explained by the open structure of the aluminosilicate network and by the low dissociation enthalpy of H2O in the glasses (≈ 8 kJ/mol). The effect of the dissolved H2O on the glass transition temperature is less pronounced than for other aluminosilicate glasses, probably because of the large fraction of Al in the glasses. KW - NMR spectroscopy KW - Alkali aluminosilicate glasses KW - Water speciation KW - Glass transition KW - Infrared spectroscopy PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509497 DO - https://doi.org/10.3389/fmats.2020.00085 VL - 7 SP - 85 AN - OPUS4-50949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Oxidation Behavior of the AlMo0.5NbTa0.5TiZr Chemically Complex Alloy N2 - The chemically complex alloys that contain mostly refractory elements (rCCAs), may be highly resistant to heat and load, which makes them attractive candidates for use at extremely high temperatures associated with technological applications such as aeroengine turbines. However, the oxidation behavior remains an emerging field within the CCA community. The fully heat treated AlMo0.5NbTa0.5TiZr rCCA contains a dual-phase microstructure that resembles the γ/ γ’ pattern of the well-known Ni-base superalloys, however with a continuous Al-Zr-Ti-rich B2 ordered matrix embedding Mo-Nb-Ta-rach bcc precipitates. The question thus arises what is the oxidation behavior of this rCCA alloy? In this study, this question is addressed via in situ and ex situ X-ray diffraction (XRD) in dry and humid air in the 800–1000 °C regime. Electron microscopic investigations complement the findings. In situ synchrotron experiments were carried out at the KMC2 beamline of the Helmholtz Zentrum Berlin (HZB), with a wavelength of 1.5418 Å at 800 and 950 °C under dry and humid (≈ 40% rH, laboratory air) air for 12 h. Scanning and transmission electron microscopy was performed before and after exposure to spatially resolve the scale development ex situ. In general, 12 h exposure led to an oxide scale which internal oxidation reaches several tens of microns, and which is dominated by Zr-, Ti- and Mo-containing oxides although aluminum oxide was also always present. Main differences are observed between temperatures, while the humidity played a lesser role. T2 - International Conference on High Entropy Materials (ICHEM) 2023 CY - Knoxville, TN, USA DA - 18.06.2023 KW - High entropy superalloy KW - High temperature oxidation KW - In situ synchrotron diffraction KW - Electron microscopy PY - 2023 AN - OPUS4-63857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Early Material Damage in Equimolar CrMnFeCoNi in Mixed Oxidizing/Sulfiding Hot Gas Atmosphere N2 - The challenges to use more varied fuels at medium and high temperatures above 500 °C need to be addressed by tuning the materials towards a better resistance against increased corrosion. As a first step the corrosion processes need to be better understood, especially in the case of the unavoidable and highly corrosive sulfur-based gases. In this work oxidation/sulfidation of an equimolar CrMnFeCoNi high entropy alloy is studied at an early stage after hot gas exposure at 600 °C for 6 h in 0.5% SO2 and 99.5% Ar. The oxidation process is studied by means of x-ray diffraction, scanning and transmission electron microscopy and supported by thermodynamic calculations. It is found that the sulfur does not enter the bulk material but interacts mainly with the fast-diffusing manganese at grain boundary triple junctions at the alloy surface. Sub-micrometer scaled Cr-S-O rich phases close to the grain boundaries complete the sulfur-based phase formation. The grains are covered in different Fe, Mn and Cr based spinels and other oxides. T2 - Priority Programme (Schwerpunktprogramm) Compositionally Complex Alloys - High Entropy Alloys (SPP CCA - HEA) CY - Bayreuth, Germany DA - 12.07.2022 KW - High entropy alloy KW - Corrosion KW - Sulfiding KW - Cantor alloy KW - Transmission electron microscopy PY - 2022 AN - OPUS4-55395 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmusto, Juho T1 - The effect of humidity on the initial oxidation of the refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements. When compared with conventional alloys, HEAs may possess desirable properties such as improved strength/hardness, remarkable wear resistance, high structural stability, and notable oxidation resistance. However, due to the numerous possibilities of alloy composition, only a small fraction of HEAs has been characterized in terms of their mechanical and chemical properties. A refractory high-entropy superalloy AlMo0.5NbTa0.5TiZr, with its superalloy-like microstructure, belongs to the first group of a subclass of such Al-containing refractory HEAs that has recently drawn attention. The alloy has a nanoscale microstructure consisting of B2 and bcc phases, enabling high-temperature compressive strengths beyond conventional Ni-based alloys. This feature could improve turbine efficiency in the aerospace and power production industries. However, the microstructure has been reported to be sensitive to heat treatment after which it loses mechanical performance when the intragranular hexagonal Al-Zr-based intermetallic forms. This might be connected with the phase stability in the material. Then again, the addition of Al has been reported to improve the oxidation resistance of the material, but also that HEA materials tend to show pronounced zones of internal aging caused by diffusion during oxidation. These previous results imply that further research on the thermodynamic stability of the alloy is required. Furthermore, the oxidation behavior (both external and internal) and the role of humidity in the process are not fully understood. With such a multi-component material, the grain boundaries are expected to play a key role in the oxidation process, serving as short-circuit pathways for diffusion. To shed more light on the oxidation behavior of the AlMo0.5NbTa0.5TiZr alloy, experiments were carried out for 24 hours at 800 °C under both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) atmospheres. After the experiments, the samples were characterized with XRD, SEM-EDS, and EPMA. The alloy oxidized rapidly under both studied atmospheres, resulting in a visibly oxidized region with a thickness of around 1.5 microns (dry) and 3.8 microns (humid). The porosity of the oxidized regions differs from one another: a thin layer of pores was detected in the outermost part of the oxidized zone under dry conditions, whereas the pores were distributed throughout the oxidized zone under humid conditions. Furthermore, the presence of humidity affected the phase formation. The grain boundaries, while still recognizable, differed visually from the grains in the as-received material, indicating the active role of grain boundaries during the oxidation. In addition, in the exposed samples, cracks along the grain boundaries were detected. Interestingly, cracks were also located within the grains. This could originate from the diffusion of species from the grains to the grain boundaries, which has changed the composition of grains. As a consequence, cracks formed most likely during cooling due to the Pilling-Bedworth effect. The formation of cracks suggested that the macro-scale homogeneity of the material may change during operation at high temperatures due to the active grain boundaries. T2 - High Temperature Corrosion and Oxidation 2023 Workshop CY - Marktheidenfeld, Germany DA - 25.09.2023 KW - High-Entropy superalloy KW - Oxidation behavior KW - Grain boundaries KW - Microstructure Evolution KW - High-Temperature Performance PY - 2023 AN - OPUS4-63850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Manzoni, Anna Maria A1 - Mohring, Wencke A1 - Schneider, Mike A1 - Laplanche, Guillaume A1 - Hagen, Sebastian Peter A1 - Stephan‐Scherb, Christiane T1 - High‐Temperature Oxidation of the CrFeNi Medium‐Entropy Alloy N2 - The isothermal high‐temperature oxidation behavior of the equiatomic CrFeNi medium‐entropy alloy is a key issue that determines whether this material is suited for high‐temperature application. In this view, the understanding of the long‐term behavior is even more crucial than short‐term corrosion effects. Herein, a single‐phase CrFeNi alloy of the face‐centered‐cubic structure is exposed to synthetic air at 1000, 1050, and 1100 °C for 24, 100, and 1000 h and its oxidation behavior is systematically compared to that of 316L steel, which shows a surprising initial oxidation stabilization during early stages. The oxidation rate of CrFeNi is parabolic at 1000 °C (with a parabolic constant kp = 1.4·10−5 mg−2 cm−4 s−1) and 1050 °C (kp = 2.7·10−5 mg−2 cm−4 s−1), but breakaway oxidation occurs at 1100 °C after 4 h of exposure. In all cases, the oxide scales are found to (at least) partially spall off. Chromium diffuses outward to form a Cr2O3 layer at the gas/oxide interface, and a thin layer of (Cr, Fe, Ni)3O4 is identified at the oxide/alloy interface. Unlike the 316L alloy, which contains more Mn and Fe, the CrFeNi alloy does not show any catastrophic oxidation behavior at the investigated conditions. KW - Corrosion KW - Medium-entropy alloy KW - Scanning electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636672 DO - https://doi.org/10.1002/adem.202500400 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley VHC-Verlag AN - OPUS4-63667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weinel, Kristina A1 - Hahn, Marc Benjamin A1 - Lubk, Axel A1 - González Martínez, Ignacio Guillermo A1 - Büchner, Bernd A1 - Agudo Jácome, Leonardo T1 - Nanoparticle Synthesis by Precursor Irradiation with Low-Energy Electrons N2 - Nanoparticles (NPs) and their fabrication routes are intensely studied for their wide range of application in optics, chemistry, and medicine. Γ-ray and ion irradiation of precursor matter are established methods that facilitate tailored NP synthesis without complicated chemistry. Here, we develop and explore NP synthesis based on irradiating precursor microparticles with low-energy electron beams. We specifically demonstrate the fabrication of plasmonic gold nanoparticles of sizes between 3 and 350 nm on an amorphous SiOx substrate using a 30 kV electron beam. By detailed comparison with electron scattering simulations and thermodynamic modeling, we reveal the dominant role of inelastic electron–matter interaction and subsequent localized heating for the observed vaporization of the precursor gold microparticles. This general principle suggests the suitability of electron-beam irradiation for synthesizing NPs of a wide class of materials. KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627609 DO - https://doi.org/10.1021/acsanm.4c06033 SN - 2574-0970 VL - 8 IS - 10 SP - 4980 EP - 4988 PB - ACS Publications CY - Washington, DC AN - OPUS4-62760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocaño, Patricia A1 - Agudo Jácome, Leonardo T1 - Creep degradation of the high entropy superalloy AlMo0.5NbTa0.5TiZr N2 - The refractory high entropy superalloy (RSA) AlMo0.5NbTa0.5TiZr was the first of a class, with a dual-phase microstructure that resembles that of γ/γ’ in Ni-base superalloys), and the open question whether it performs better as structural alloy under high temperature (HT) applications. Here, we address the HT creep behavior and its associated microstructural degradation of this RSA. The material was produced by arc-melting, heat treatment in argon (24 h @ 1400 °C + 4 h hot isostatic pressure @ 1370 °C & 170 MPa). Interrupted vacuum creep tests were performed at 900-1100 °C and 30-120 MPa. Scanning (S) and transmission (T) electron microscopy (EM) were used to reveal degradation mechanisms. At 1100 °C (Fig.1, middle), the dual A2/B2 microstructure coarsens and partially transforms into a Zr-Al-rich phase (red arrow). An additional external load pronounces directional coarsening. Results are further discussed on the base dislocation and additional damage mechanisms. T2 - International Conferende on Strength of Materials (ICSMA) 2022 CY - Metz, France DA - 26.06.2022 KW - High entropy superalloy KW - Rrafting KW - Dislocation creep KW - Phase transformation PY - 2022 AN - OPUS4-63856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Elmau, Johanna A1 - Göbel, Artur A1 - Junge, Paul A1 - Müller, Julian A1 - Rousseau, Tom A1 - Görke, Oliver A1 - Nikasch, Christian A1 - Kiliani, Stefan T1 - Thermal cycling of YAG infiltration and plasma sprayed coatings as environmental barrier coating on ceramic heat shields for use in hydrogen operating gas turbines N2 - Environmental barrier coatings (EBC) are intended to protect alumina ceramic tiles in hot water vapor conditions, enabling gas turbines to operate with higher hydrogen content or even pure hydrogen. For these operating conditions, yttrium aluminum garnet (YAG) promises the highest protection against hydrolysis, which can be applied via atmospheric plasmaspraying (APS). To enhance the protection efficiency, the coating is combined with a prior infiltration of the base material. The obtained design acts as in-depth protection even if the coating exhibits cracks. KW - Thermal shock KW - Thermal cycles KW - Environmental barrier coating (EBC) KW - Water vapor corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639829 DO - https://doi.org/10.1016/j.oceram.2025.100837 VL - 23 SP - 1 EP - 7 PB - Elsevier Ltd. AN - OPUS4-63982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - In situ electron-beam 'melting' (sublimation) of gold microparticles in the SEM N2 - Gold micro particles have been modified in the past using the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale in a transmission electron microscope uses. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is implemented. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings. T2 - IKZ International Fellowship Award & Summer School 2025 from May 5 to 7, 2025 CY - Berlin, Germany DA - 05.05.2025 KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 AN - OPUS4-63256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Biesen, L. A1 - Nirmalananthan-Budau, Nithiya A1 - Hoffmann, Katrin A1 - Resch-Genger, Ute A1 - Müller, T. J. J. T1 - Solid-State Emissive Aroyl-S,N-Ketene Acetals with Tunable N2 - N-Benzyl aroyl-S,N-ketene acetals can be readily synthesized by condensation of aroyl chlorides and N-Benzyl 2-methyl benzothiazolium salts in good to excellent yields, yielding a library of 35 chromophores with bright solid-state emission and aggregation-induced emission characteristics. Varying the substituent from electron-donating to electronwithdrawing enables the tuning of the solid-state emission Color from deep blue to red. KW - Nano KW - Nanoparticle KW - Photoluminescence KW - Fluorescence KW - Quantum yield KW - Photophysics KW - Lifetime KW - Sensor KW - dye KW - Enhancement KW - Particle KW - Polarity KW - AIE KW - Aggregation KW - Aggregation-induced emission KW - Solid state emission PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509072 DO - https://doi.org/10.1002/anie.201916396 VL - 59 IS - 25 SP - 10037 EP - 10041 PB - Wiley Online Libary AN - OPUS4-50907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Korrosion im Zoo. Kanada in Niedersachsen oder sind Pinguine Inhibitoren? N2 - Es wird über Schadensfälle an einem komplexen Tiergehege im Zoo Hannover berichtet. Die Schadensursachen werden diskutiert, Abhilfemaßnahmen erläutert und die Umsetzung dargestellt. T2 - Sitzung gfkorr AK Schadensuntersuchung CY - Frankfurt am Main, Germany DA - 30.10.2025 KW - Korosion KW - Meerwasser KW - Kathodischer Schutz PY - 2025 AN - OPUS4-64874 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - AIFRI - Artificial Intelligence for Rail Inspection N2 - Verlegte Eisenbahnschienen werden mit Schienenprüfzügen, die mit zerstörungsfreier Ultraschall- und Wirbelstromprüftechnik ausgerüstet sind, auf Schienenfehler geprüft. Im Rahmen des mFund-geförderten Projektes AIFRI wurden von der TU Berlin KI-Algorithmen entwickelt, die die Prüfer bei der Auswertung der Daten unterstützen. Felddaten von realen Prüffahrten sind für das Training der KI ungeeignet, da es einerseits kaum Defekte in den Schienen gibt, die sich mit Ultraschall detektieren lassen, andererseits bei der Wirbelstromprüfung zahlreiche Oberflächeneffekte unbekannter Ursache angezeigt werden. Die Aufgabe der BAM bestand darin, durch Simulation gelabelte Trainingsdaten für die KI zu generieren. Während die mit simulierten Daten trainierte KI bei der Ultraschallprüfung eine gute Performance aufweist, sofern der Sim2Real-Gap durch Addition realitätsnaher Rauschsignaturen zu den simulierten Trainingsdaten minimiert wird, erwies sich die verwendete KI bei der Wirbelstromprüfung aufgrund zu vieler Falsch-Positives als ungeeignet. Die Ursache liegt vermutlich darin, dass aufgrund der großen Vielfalt von teils unbekannten Oberflächeneffekten nur eine kleine Auswahl simuliert werden konnte und die KI bei untrainierten Signalsignaturen halluziniert. T2 - AI/ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - Artificial intelligence KW - Non-destructive testing KW - Ultrasonic testing KW - Eddy current testing KW - Simulation KW - Sim2real gap KW - Railway rail inspection PY - 2025 AN - OPUS4-64630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Gasflaschenzerknall in einer Löschanlage: Ursachen – Schadensanalyse – Prävention N2 - Schadensanalyse an einer mit Inergen gefüllten Gasflasche aus einer Löschanlage aus dem vergütetem Stahl 34CrMo4. Die Durchführung der Schadensanalyse erfolgte nach VDI 3822. Schadensursache war Spannungsrisskorrosion durch Wasserreste in Verbindung mit dem Gasbestandteil Kohlendioxid des eingefüllten Inergen. Die Wasserreste verblieben nach der hydraulischen Druckprüfung unentdeckt in der 1996 hergestellten Gasflasche. Auch bei der Erstbefüllung mit Inergen im Jahr 2003 blieben die Wasserreste unentdeckt. Nach Installation der befüllten Gasflasche in der Löschanlage im Jahr 2004 verblieb diese dort bis zum Schadensereignis im Jahr 2021. T2 - 51. VDI-Jahrestagung Schadensanalyse - Produktverbesserung durch Schadensprävention CY - Würzburg, Germany DA - 21.10.2025 KW - Gasflasche KW - Inergen-Löschanlage KW - Schadensanalyse PY - 2025 AN - OPUS4-64652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hälsig, André A1 - Eßbach, Tim-Bernd A1 - Scharf-Wildenhain, Ronny A1 - Altobelli, Martin Gabriel A1 - Phadnis, Prathamesh Jayant A1 - Hensel, Jonas A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Armansyah, T1 - Qualitätssicherung beim Lichtbogenschweißen N2 - Der fortschreitende Trend der Automatisierung und Dokumentation sowie die wirtschaftliche und technische Optimierung von Fügeaufgaben machen es notwendig, Sensoren zielführend in bestehende und vorhandene Anlagentechnik zu integrieren. Jedoch bietet die reine Datenerfassung alleine nur einen geringen Mehrwert. Erst durch eine optimierte Datenspeicherung, eine intelligente sowie automatische Datenauswertung und -bewertung entsteht ein echter Nutzen für den industriellen Anwender. Zur Qualifizierung einer standardisierbaren Herangehensweise der Qualitätssicherung beim Lichtbogenschweißen wurden mit einer nationalen Arbeitsgruppe bestehende Unstetigkeiten der Qualitätsbeeinflussung geschweißter Bauteile aufgeschlüsselt und definiert. Parallel dazu wurde ein automatisiertes Schweißsystem mit hochgenauer Messtechnik (u. a. Stromstärke, Spannung, Drahtvorschub, Thermokamera, Geometriescanner usw.) ausgerüstet und validiert. Hierfür wurde die Open-Source-Technologie WelDX der BAM genutzt. Anschließend wurden bewusst fehlerhaft geschweißte Nähte im Vergleich zu fehlerfreien Referenzschweißungen hergestellt, Messdaten erfasst und analysiert. Im Rahmen dieses Beitrags werden erste Ergebnisse und Erkenntnisse in Bezug auf die Detektion und Bewertung von Unstetigkeiten beim Lichtbogenschweißen dargestellt. Dabei wurde deutlich, dass alternative Darstellungs- und Analysemethoden wie die Anwendung der Mahalanobis-Distanz im Stromstärke-Spannungs-Diagramm eine eindeutigere Korrelation zwischen Unstetigkeiten und Prozesssignalen ermöglichen. T2 - DVS CONGRESS 2025 CY - Essen, Germany DA - 16.09.2025 KW - Lichtbogenschweißen KW - Qualitätssicherung KW - Forschungsdatenmanagement KW - WelDX PY - 2025 SN - 978-3-96144-298-0 VL - 401 SP - 76 EP - 85 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-64565 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cao, L. A1 - Thome, P. A1 - Agudo Jácome, Leonardo A1 - Somsen, C. A1 - Cailletaud, G. A1 - Eggeler, G. T1 - On the influence of crystallography on creep of circular notched single crystal superalloy specimens N2 - The present work contributes to a better understanding of the effect of stress multiaxiality on the creep behavior of single crystal Ni-base superalloys. For this purpose we studied the creep deformation and rupture behavior of double notched miniature creep tensile specimens loaded in three crystallographic directions [100], [110] and [111] (creep conditions: 950 °C and 400 MPa net section stress). Crystal plasticity finite element method (CPFEM) was used to analyze the creep stress and strain distributions during creep. Double notched specimens have the advantage that when one notch fails, the other is still intact and allows to study a material state which is close to rupture. No notch root cracking was observed, while microstructural damage (pores and micro cracks) were frequently observed in the center of the notch root region. This is in agreement with the FEM results (high axial stress and high hydrostatic stress in the center of the notched specimen). Twinning was observed in the notch regions of [110] and [111] specimens, and <112> {111} twins were detected and analyzed using orientation imaging scanning electron microscopy. The present work shows that high lattice rotations can be detected in SXs after creep fracture, but they are associated with the high strains accumulated in the final rupture event. KW - Single crystal Ni-Base superalloys KW - Double notched creep specimen KW - Stress distribution KW - Lattice rotation KW - Cracks PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506060 DO - https://doi.org/10.1016/j.msea.2020.139255 SN - 0921-5093 VL - 782 SP - 139255 PB - Elsevier B. V. AN - OPUS4-50606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Menneken, Martina A1 - Weber, Kathrin A1 - Agudo Jácome, Leonardo A1 - Nolze, Gert T1 - Elucidation of orientation relations between Fe-Cr alloys and corrosionproducts after high temperature SO2 corrosion N2 - The early stages of corrosion of Fe-Cr-model alloys (2 and 9 % Cr) were investigated after exposure at 650 °C in0.5 % SO2containing gas by electron backscattered diffraction (EBSD) and transmission electron microscopy(TEM). The impact of the grain orientation of the base alloy on the orientation relations of the corrosion productsis presented. After 2 min–5 min exposure the formation of a multi-layered corrosion zone was discovered. Aclear orientation relationship between ferrite and the (Fe,Cr)3O4 spinel could be demonstrated. The obtainedresults show the importance of the grain orientation on oxidation resistance. KW - Iron KW - TEM KW - SEM KW - High temperature corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508911 DO - https://doi.org/10.1016/j.corsci.2020.108809 VL - 174 SP - 1 EP - 11 PB - Elsevier AN - OPUS4-50891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Ergebnisse eines Ringversuchs zur quantitativen Analyse von Schwingstreifen auf Bruchflächen metallischer Werkstoffe N2 - Die Frage nach der Anzahl der Lastspiele bis zum Bruch eines Bauteils wird in der Schadensanalyse oft gestellt – und kann meistens gar nicht oder nicht mit befriedigender Sicherheit beantwortet werden. Selbst wenn ein duktiler Werkstoff vorliegt, der unter schwingender Beanspruchung prinzipiell Schwingstreifen ausbilden kann, ist nicht sicher, ob diese vollzählig erkannt werden können und ob jeder Schwingstreifen auf einem Lastspiel beruht. Im Arbeitskreis Fraktographie wurde ein Ringversuch durchgeführt, bei dem an Bruchflächen und an Bildern dieser Bruchflächen Schwingstreifenabstände bestimmt werden sollten. Insgesamt 70 Teilnehmer/innen aus Industrie und Forschung haben daran teilgenommen. Die aufgebrachten Lastspielzahlen und Rissfortschritte lagen vor, waren den Teilnehmern aber nicht bekannt. Obwohl diese überwiegend erfahrene Fachkräfte sind, waren die Streuungen der Ergebnisse unerwartet groß. Es wird diskutiert, woran das liegt und wie die Situation verbessert werden kann. T2 - DGM Metallographietagung 2025 CY - Bochum, Germany DA - 08.10.2025 KW - Fraktographie PY - 2025 AN - OPUS4-64344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - A decarbonized future requires pipelines for CO2? A brief overview on perspectives and challenges N2 - Despite the use of hydrogen, for example, in various industrial production processes, CO2 emissions are still unavoidable in the medium term. For example, cement, lime and glass production or waste recycling (waste-to-energy plants) will continue to emit CO2 due to the processing involved chemical reactions. Conversely, the chemical industry with its value chains needs CO2 / carbon as a primary raw material for all compounds that fall within the organic chemistry. In this connection, carbon capture utilization (CCU) will play a key role here. In addition to “natural” methods (via reforestation and the dilution of moors), carbon capture storage (CSS) is already playing a major role, for example by injecting it into old natural gas underground caverns. The resulting quantities of CO2 have to be transported on a large scale and similar to hydrogen pipelines, there are concrete plans for CO2 pipeline networks. For this reason, this presentation provides an introduction to the topic and briefly outlines the associated challenges. On the one hand, these lie in the qualification (testing and construction) and especially in the operation of the pipelines with regard to strict monitoring of the gas quality (e.g. carbonic acid corrosion) and in the avoidance of critical service conditions (sudden pressure fluctuations), which can lead to localized condensation. Among other things, this can lead to the lowering of the typically welded low-alloyed steel pipes below the ductile brittle transition temperature (DBTT) and thus can have an impact on pipeline integrity. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - CO2 KW - Pipeline KW - Welding KW - Testing PY - 2025 AN - OPUS4-64316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simulation of in-service welding on hydrogen pipelines N2 - Hydrogen is set as the energy carrier of tomorrow and most countries will achieve large-scale hydrogen transport through the conversion of the natural gas (NG) grid and the construction of new pipelines. The interaction between hydrogen and the pipeline materials differs fundamentally from that of NG, as hydrogen is readily absorbed into the material. Considering the possible hydrogen embrittlement (HE), the compatibility of the pipeline materials (low-alloyed steels with a wide strength/thickness range) must be investigated. However, pipelines require intervention for maintenance, repair, or grid expansion with welding on/onto the pipelines while in service, i.e. the well-known "hot tapping" and "stoppling". The challenges compared to NG can be broadly divided into the possible austenitization of the inner pipe material exposed to hydrogen and the welding itself. Both result in a significant increase in hydrogen solubility and could potentially pose challenges in terms of HE. Emphasis is placed on the word "could" because knowledge of "hot tapping" on hydrogen pipelines is scarce due a lack of service experience. To this end, this study proposes a concept for a component-like demonstrator with the objectives: (1) safe feasibility of "hot tapping" on pressurized model hydrogen pipeline sections, (2) facilitate ex-post sample extraction for the purpose of quantifying the absorbed hydrogen concentrations, and (3) ensure in-situ temperature measurement during welding to monitor the pipeline surface temperature. For safety reasons in the event of an unintentional "burn-through", a solid cylinder was inserted in the demonstrator to restrict the hydrogen gas volume to a small, pressurized layer. Reference pipeline surface temperature measurements were ensured on comparable, unpressurized geometries. The investigated range of welding conditions was investigated for representative material/thickness combinations (DN60 to DN300), suggesting the feasibility of the demonstrator for the determination of reliable in-service welding conditions for both installed and new pipelines for hydrogen service. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - Hydrogen KW - Pipeline KW - In-service welding KW - Component test PY - 2025 AN - OPUS4-64317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Ti and Nb influence on the HAZ microstructures of weld-simulated high-strength structural steel S690QL N2 - High-strength low-alloyed (HSLA) steels with yield strength / proof stress ≥ 600 MPa are the basis of modern light-weight steel constructions. Indeed, the economic and ecological benefits strongly depend on their processability in terms of welding. In this context, the use of highly productive welding processes, suitable welding consumables is of vital interest and requires a fundamental understanding of the microstructural changes in the HSLA steel and especially the heat-affected zone (HAZ) of the welded joint. Microalloying elements, such as Ti or Nb, are essential to achieve the desired mechanical properties. In this context, the underlying standards (such as EN 10025-6) only specify maximum values, resulting in different manufacturer customized microalloy concepts. Furthermore, even small deviations can have a drastic effect expressed by an excessive hardening or softening despite identical welding conditions and filler metal. The reason is the different thermal stability of the Ti and Nb-related precipitates (typically carbides or carbon nitrides). As a result, it is difficult (or even impossible) to adequately predict the weldability. Against this background, different microalloying routes with varying Ti and Nb contents for a S690QL reference grade were systematically investigated in terms of lab-cast alloys close to realistic chemical compositions. To investigate the influence of the welding heat input on the HAZ microstructure formation, physical simulations were carried with specified peak temperatures and cooling times (by a dilatometry). The focus was the identification of the occurring phase transformations during cooling and the final HAZ microstructure. In this context, a double welding cycle was simulated to further identify the behavior of the so-called intercritical HAZ (where softening is likely to occur) in case of the common multi-layer welding for thick plates. The results showed: (1) microalloying has significant influence on the formation of the individual HAZ dependent on (2) the thermal stability of the Ti or Nb-precipitates and (3) synergistic effects of further elements such as Mo and their effect on phase transformations in the HAZ. The results represent a microstructure-based validation of welding processing of such HSLA-steels e.g. in terms of preferred microalloy and weld heat input combinations. T2 - 49th MPA Conference CY - Stuttgart, Germany DA - 06.10.2025 KW - High-strength steel KW - Microalloy elements KW - Welding KW - Weld simulation KW - Microstructure PY - 2025 AN - OPUS4-64319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlig, Marvin T1 - Schweißverfahrensqualifikation an Stumpfnahtverbindungen aus Altstahl- und Feinkornbaustahl N2 - Der Erhalt und die Ertüchtigung bestehender Stahltragwerke gewinnen im Bauwesen zunehmend an Bedeutung. Besonders betroffen sind Konstruktionen aus sogenannten Flussstählen, die im Zeitraum zwischen etwa 1880 und 1940, noch vor Einführung der ersten Stahlnorm DIN 488-1, in großem Umfang im Brücken-, Wasserbau- und Hochspannungsanlagenbau verwendet wurden. Diese Stähle wurden in historischen Herstellungsverfahren wie dem Thomas-, Bessemer- oder Siemens-Martin-Verfahren erzeugt und weisen im Vergleich zu heutigen Baustählen eine deutlich größere Streuung in ihren chemischen und mechanischen Eigenschaften auf. Trotz ihres hohen Alters sind viele dieser Tragwerke nach wie vor im Betrieb und befinden sich am Rande ihrer statischen und funktionalen Anforderungen. Ihr Rückbau und Ersatz durch Neubauten sind jedoch oftmals mit erheblichem wirtschaftlichem, logistischem und ökologischem Aufwand verbunden. Daher rückt die Instandhaltung und Weiterverwendung solcher Altbauwerke verstärkt in den Fokus von Infrastrukturprogrammen, Sanierungsstrategien und besitzt eine große kulturelle Bedeutung Im Rahmen der vorliegenden Untersuchung soll das Potenzial des MAG-Schweißens mit G 18 8 Mn Zusatzwerkstoff für Stumpfnahtverbindungen aus Flussstahl und Feinkornbaustahl qualifiziert werden. Ziel ist es, durch experimentelle und werkstofftechnische Analysen weitere Erkenntnisse über die Schweißbarkeit historischer Stähle zu gewinnen, Anwendungsempfehlungen für die Praxis abzuleiten und damit einen Beitrag zur sicheren und wirtschaftlichen Sanierung historischer Infrastrukturbauwerke zu leisten. T2 - DVS Congress 2025 CY - Essen, Germany DA - 16.09.2025 KW - Altstahl KW - MAG-Schweißen KW - Seigerungen KW - Instandsetzung KW - Feinkornbaustahl PY - 2025 AN - OPUS4-64279 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uhlig, Marvin A1 - Schröder, Nina A1 - Höfer, Kevin A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Hensel, Jonas T1 - Schweißverfahrensqualifikation an Stumpfnahtverbindungen aus Altstahl- und Feinkornbaustahl N2 - Der Erhalt und die Ertüchtigung bestehender Stahltragwerke gewinnen im Bauwesen zunehmend an Bedeutung. Besonders betroffen sind Konstruktionen aus sogenannten Flussstählen, die im Zeitraum zwischen etwa 1880 und 1940, noch vor Einführung der ersten Stahlnorm DIN 488-1, in großem Umfang im Brücken-, Wasserbau- und Hochspannungsanlagenbau verwendet wurden. Diese Stähle wurden in historischen erstellungsverfahren wie dem Thomas-, Bessemer- oder Siemens-Martin-Verfahren erzeugt und weisen im Vergleich zu heutigen Baustählen eine deutlich größere Streuung in ihren chemischen und mechanischen Eigenschaften auf. Trotz ihres hohen Alters sind viele dieser Tragwerke nach wie vor im Betrieb und befinden sich am Rande ihrer statischen und funktionalen Anforderungen. Ihr Rückbau und Ersatz durch Neubauten sind jedoch oftmals mit erheblichem wirtschaftlichem, logistischem und ökologischem Aufwand verbunden. Daher rückt die Instandhaltung und Weiterverwendung solcher Altbauwerke verstärkt in den Fokus von Infrastrukturprogrammen, Sanierungsstrategien und besitzt eine große kulturelle Bedeutung. Im Rahmen der vorliegenden Untersuchung soll das Potenzial des MAG-Schweißens mit G 18 8 Mn Zusatzwerkstoff für Stumpfnahtverbindungen aus Flussstahl und Feinkornbaustahl qualifiziert werden. Ziel ist es, durch experimentelle und werkstofftechnische Analysen weitere Erkenntnisse über die Schweißbarkeit historischer Stähle zu gewinnen, Anwendungsempfehlungen für die Praxis abzuleiten und damit einen Beitrag zur sicheren und wirtschaftlichen Sanierung historischer Infrastrukturbauwerke zu leisten. T2 - DVS Congress 2025 CY - Essen, Germany DA - 16.09.2025 KW - Altstahl KW - MAG-Schweißen KW - Seigerungen KW - Instandsetzung KW - Feinkornbaustahl PY - 2025 SN - 978-3-96144-298-0 VL - 401 SP - 1 EP - 17 AN - OPUS4-64278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poelke, B. A1 - Klein, Luise A1 - Hoffmann, H. A1 - Wilke, Olaf A1 - Roloff, A. T1 - Bestimmung von VOC-Emissionen aus Verbraucherprodukten in mikroskaligen Emissionsprüfkammern: Ergebnisse eines Rundversuchs T1 - Determining VOC Emissions from Consumer Products in Micro-Scale Emission Test Chambers: Results of a Round Robin Test N2 - Die Bestimmung der Anfangskonzentrationen flüchtiger organischer Verbindungen, die innerhalb der ersten Stunden des Gebrauchs aus Verbraucherprodukten emittiert werden, wurde in einem Ringversuch getestet, bei dem Mikro-Kammern verwendet wurden. Neun Labore nahmen an dem Ringversuch teil, der sich aus zwei Teilen zusammensetzte: Im ersten Teil wurde die analytische Leistungsfähigkeit beurteilt. Jedes beteiligte Labor erhielt zwei mit Analyten dotierte Tenax® TA Desorptionsröhrchen zur Qualitätskontrolle (QC). Im zweiten Teil führte jedes Labor Emissionsmessungen über einen Zeitraum von 48 Stunden in Mikro-Kammern mit Volumina von 44 oder 114 ml durch. Als Probenmaterial dienten Stücke eines Regenponchos, der Cyclohexanon, Phenol, 2-Ethylhexanol, Naphthalin und Isophoron in signifikanten Konzentrationen emittierte. Für den QC-Test wurden sehr geringe relative Standardabweichungen (9 14 %) erhalten. Die Ergebnisse der Emissionsmessungen waren ebenfalls sehr gut. In der frühen Phase (0,5 4 Stunden) wurden akzeptable z-Scores (|z| ≤ 2,00) von mindestens sieben Laboren erhalten, nach 24 und 48 Stunden erhielten alle Labore akzeptable z-Scores. KW - Emissionsprüfkammer KW - Ringversuch KW - Verbraucherprodukt KW - VOC-Emission PY - 2025 DO - https://doi.org/10.37544/0949-8036-2025-03-04-71 VL - 85 IS - 03-04 SP - 71 EP - 76 AN - OPUS4-63561 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Croteau, Jean-Francois T1 - Electro-hydraulic forming of SRF cavities: Effect of strain rate on niobium single crystals N2 - An investigation of the dislocation substructure and mechanical properties of high-purity niobium single crystals with different initial crystal orientations deformed in tension at strain rates of 10^{-4} to 10^3 s^{-1} is presented. Specimens were cut from a large grain niobium disk used for the manufacturing of SRF cavities. Different crystallographic tensile directions exhibited significantly different softening and hardening behaviors and elongation at fracture. Such anisotropy is reduced at high strain rates. Also, different dislocation substructures were observed with TEM at low and high strain rates. At low strain rates, dislocation cells with a high density of long dislocations were observed. At high strain rates, homogeneously distributed dislocations with a higher dislocation dipole density were observed. The relationship between the differences in dislocation substructures and mechanical properties at low and high strain rates and the potential effects on the superconducting properties are discussed. T2 - 2021 International Conference on RF Superconductivity (SRF'21) CY - Online meeting DA - 28.06.2021 KW - Dislocation substructure KW - Strain rate dependence KW - Transmission electron microscopy (TEM) PY - 2021 UR - https://indico.frib.msu.edu/event/38/attachments/158/1089/TUPCAV012_poster.pdf AN - OPUS4-54540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Early Material Damage in Equimolar CrMnFeCoNi in Mixed Oxidizing/Sulfiding Hot Gas Atmosphere N2 - The use of more and more varied fuels implies an increased list of criteria that need to be addressed when choosing a material for a combustion chamber and its supply pipes. The materials must be very resistant against corrosion, especially when the process takes place at temperatures above 500°C. In this work the influence of SO2 on the surface of the “Cantor alloy” is investigated. T2 - HEA-Symposium "Potential for industrial applications" CY - Dresden, Germany DA - 12.05.2022 KW - High entropy alloy KW - Corrosion KW - Sulfiding KW - Transmission electron microscopy PY - 2022 AN - OPUS4-55397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rodrigues, A. C. P. A1 - Feller, A. A1 - Agudo Jácome, Leonardo A1 - Azevedo, C. R. F. T1 - Use of synthetic Fe3O4-rich tribofilms to investigate the effect of microconstituents, temperature and atmosphere on the friction coefficient during pin-on-disc tribotest N2 - This work investigates the effect of the tribotesting parameters (temperature, atmosphere, and third body chemical composition) on the coefficient of friction (CoF) during pin-on-disc dry (PoD) sliding tribotests using artificial third bodies. The third body comprised nanometric Fe3O4-based binary to quaternary chemical compositions containing copper, graphite, and zirconia. These mixtures were manually or ball-milled prepared, and pin-on-disc tribotests were conducted at 23 °C and 400 °C under air or nitrogen atmospheres. Combining PoD and artificial third body to create synthetic tribofilms might be useful for testing new formulations of Cu-free friction materials. Microstructural characterisation of the tribofilms was used to study the stability of the Fe3O4, copper, and graphite nanoparticles under different testing conditions to understand their effects on the CoF. For the Fe3O4-C-ZrO2-X systems, the ball milling mixing promoted the formation of turbostratic graphite in the tribofilm, impairing the lubricating effect of the graphite under air atmosphere at 23 °C. The formation of monoclinic CuO in the tribofilms during tribotests at 400 °C under air and N2 atmospheres promoted a lubricating effect. KW - Tribology KW - Microstructure KW - Oxide KW - Transmission electron microscopy PY - 2022 DO - https://doi.org/10.1088/2051-672X/ac9d51 SN - 2051-672X VL - 10 IS - 4 SP - 044009-1 EP - 044009-18 PB - IOP Pobilishing AN - OPUS4-56467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Mechanical performance and integrity of tungsten inert gas (TIG) welded CoCrFeMnNi high entropy alloy with austenitic steel AISI 304 N2 - High entropy alloys (HEA) are a new class of materials that have been investigated since the early 2000s and offer great potential to replace conventional alloys. However, since they sometimes have significant contents of expensive alloying elements such as Co or Ni, their use is only conceivable in highly stressed areas of components. For this purpose, the weldability with conventional alloys such as high-alloy austenitic steels must be investigated. In addition to the resulting microstructure, the mechanical properties are also fundamental for the usability of HEAs in DMWs. For this purpose, TIG welds of CoCrFeMnNi HEA (cold rolled and recrystallized state) with AISI 304 austenitic steel are investigated. These mechanical properties are analyzed in this work by means of tensile tests and local hardness measurement. The local strain behavior of the welded joints is also characterized by means of Digital Image Correlation (DIC). The results of the local hardness measurement show a clear influence of the initial condition of the HEA on the HAZ. Thus, the HEA in the cold-rolled condition shows a clear softening because of recrystallization processes in the HAZ. On the other hand, there is no influence on the hardness of the weld metal, which is approx. 200 HV0.1 in both cases. The tensile tests show a consistent failure of the weld in the weld metal. However, regardless of the HEA condition, strengths in the range of the recrystallized HEA (RM ~ 550–600 MPa) are achieved, although with significantly reduced fracture elongations. T2 - International Conference on High-Entropy Materials (ICHEM 2023) CY - Knoxville, TN, USA DA - 18.06.2023 KW - Multi-principal element alloys KW - Welding KW - Mechanical properties KW - Dissimilar metal weld KW - Digital image correlation PY - 2023 AN - OPUS4-57713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Welding of high-entropy alloys - New material concept vs. old challenges N2 - HEAs represent a relatively new class of materials. The the alloy concept is fundamentally different from the most conventional materials and alloys that are used today. Recently, the focus of HEA designs is more application-based. For that purpose, the elements of interest are carefully selected and multiple phases as well as micro-structures are deliberately adjusted. Currently, only limited attention has been paid to weldability of HEA. This encompasses possible effects on metallurgy and its influence on the desired properties. It remains open if welding causes e.g. considerable number of intermetallic phases or segregations and their effect on weld joint properties. For that reason, the scope of this study is to summarize already available studies on welding of HEAs with respect to the HEA-type, the applied welding process and its influence on the weld joint properties. T2 - IIW Annual Assembly, Meeting of Commission II-A CY - Online meeting DA - 20.07.2020 KW - High-entropy alloy KW - Welding KW - Review PY - 2020 AN - OPUS4-51116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonnenburg, Elke T1 - Präparation, Kontrastierung und Darstellung des Gefüges von additiv gefertigtem austenitischem Stahl 316L N2 - Der weit verbreitete austenitische Stahl 316L soll auch mittels additiver Fertigung verarbeitet werden (316L-AM). Zur Entwicklung optimaler Aufbauverfahren ist ein detailliertes Verständnis des Gefüges notwendig. Das additiv aufgebaute Gefüge zeigt eine Mikrostruktur, die geprägt ist von sehr hohen Abkühlraten und gerichtetem Kornwachstum. Mittels klassischer Metallographie können die Charakteristika des Gefüges wie Körner, Subkörner und Schmelzlinien sichtbar gemacht werden. Mittels EBSD werden Kristallorientierungen ermittelt und bildhaft aufbereitet. Die Feinstruktur der Körner wird im REM in der Übersicht aufgelöst. Erst im TEM kann bei hoher Vergrößerung die Natur der Zellstruktur quantitativ ermittelt werden. T2 - Metallographie 2020 CY - Online meeting DA - 16.09.2020 KW - Präparation KW - Kontrastierung KW - Additiv gefertigter Stahl PY - 2020 AN - OPUS4-51244 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - High temperature oxidation of the CrFeNi medium entropy alloy N2 - The oxidation behaviour of any alloy is a key issue which determines whether this material is suited for application. In this study, a single-phase equiatomic CrFeNi alloy was exposed to synthetic air at 1000 - 1100 °C for 24 - 1000 h and compared to 316L steel. The oxidation rate of CrFeNi was parabolic at the lower temperatures 1000 °C and 1050 °C, but at 1100 °C a first breakaway occurred after 4 h of exposure. In all cases, the oxide scales were found to partially spall off. As expected, Cr diffuses outwards to form a Cr2O3 layer at the gas/oxide interface. A thin layer of (Cr, Fe, Ni)3O4 is identified at the oxide/alloy interface. The CrFeNi alloy does not show any catastrophic oxidation behaviour at the investigated conditions unlike the 316L alloy, which contains more Mn and Fe. T2 - MSE 2024 CY - Darmstadt, Germany DA - 24.08.2024 KW - Corrosion KW - Medium entropy alloy KW - Scanning electron microscopy PY - 2024 AN - OPUS4-62434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - The Al4-xZr5(Ox-y) Trojan horse in the AlMo0.5NbTiTa0.5Zr refractory high entropy superalloy N2 - Unlike conventional alloys, which typically consist of one main element, high-entropy alloys (HEAs) contain five or more principal elements, which broaden chemical complexity and with it a realm of synergistic mechanisms. The AlMo0.5NbTa0.5TiZr HEA initiated a subclass of Al-containing refractory (r)HEAs that has recently drawn attention [2]. The alloy has a superalloy-resembling B2/bcc nanostructure, which inspired its name refractory high entropy superalloy (RSA). With high-temperature (HT) compressive strengths beyond conventional Ni-based superalloys, this nanostructure could be used for improved HT structural applications. However, in the application-relevant HT regime the Al-Zr-rich B2 phase decomposes to form a hexagonal Al-Zr-based intermetallic (Al4-xZr5; x: 0..1) [3,4]. This work explores the fascinating yet fatal micromechanisms associated to this phase transformation, in the context of creep, annealing and oxidation experiments performed between 800 and 1200 °C. The material was produced by arc-melting and heat treatment in argon, which lead to grain boundaries decorated with up to 7%. Interrupted constant-load creep tests were performed under vacuum (at 10-4 Pa), at 900–1100 °C with external tensile stresses of 30–120 MPa. Oxidation experiments were separately conducted for 24 hours at 800 and 1000 °C in both dry (21% O2 + 79% N2) and humid (8% O2 + 74% N2 + 18% H2O) air. After the experiments, the samples were characterized by X-ray diffraction, scanning electron microscopy and transmission electron microscopy to reveal degradation mechanisms. Crystallographic texture, orientation relationships and stabilization of an oxygen-containing iso structure (Al4-xZr5(Ox-y); y: 0..x) of the Al-Zr-rich intermetallic are found and discussed. T2 - BCC Superalloy Network Opening Workshop CY - Reutte, Austria DA - 08.02.2024 KW - High entropy alloy KW - Superalloy KW - Degradation KW - Electron microscopy KW - Microstructure PY - 2024 AN - OPUS4-59833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Fluorine Depth Profiling in Lithium-Ion Battery Materials by GD-OES N2 - Lithium-ion batteries are a key technology for tackling challenges in energy and climate crisis, but up to 30 % are discarded right after production. Quality is closely related to the homogeneity of the used materials and coatings. Fluorine compounds, both in the polymer and from degradation of the electrolyte, are of special interest for the formation and aging of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) emerged as a fast and convenient method for depth-profiling of battery materials. However, fluorine remains a spectroscopic challenge due to a high excitation energy and only few strong emission lines in the UV/Vis spectral range. We investigated the partial substitution of argon with neon in the plasma gas. The main emission line at 685.603 nm was monitored by both photo multiplier tube (PMT) with Czerny-Turner monochromator at 20 µm slit-size, and charge-coupled device (CCD) with 1200 lines/mm grating. For calibration, we used a set of hot-pressed copper cylinders with varying calcium fluoride amount fraction, ranging from 1.6 % to 4.4 %. Plasma gas mixtures with a mole fraction of 5 %, 10 % and 20 % neon in argon were used. Sensitivity in comparison to pure argon was increased by factor 4, 7 and 14, respectively. In general, PMT detection was more sensitive than CCD. As expected, sputter rates decreased with higher neon content in the plasma gas. Depth-profiling of the cathodes was performed in pulsed mode at constant voltage and pressure, which resulted in stable plasma conditions. We achieve matrix-independent quantitative information on fluorine distribution by correction based on sputter rates. This advancement in GD-OES provides a more accurate analytical approach for evaluating the homogeneity of lithium-ion battery materials, potentially leading to more sustainable and cost-effective manufacturing processes. T2 - 6th International Glow Discharge Spectroscopy Symposium CY - Liverpool, United Kingdom DA - 21.04.2024 KW - Lithium Ion Batteries KW - GD-OES KW - depth-profiling KW - fluorine PY - 2024 AN - OPUS4-60200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schulz, Wencke T1 - Corrosion induced alloy sulfidation in a high-entropy alloy (HEA) N2 - To apply high-entropy alloys (HEA) of the CrMnFeCoNi family in challenging atmospheres, their degradation behavior under harsh environments needs to be investigated. Oxidation studies to HEAs have not been extensively investigated and most of them are concentrated on environments like synthetic air, laboratory air, CO/CO2, O2 and H2O atmospheres. Main corrosion products which were identified after aging times of up to 100 h are Mn2O3 (≤800°C) and Mn3O4 (≥800°C). Another corrosive medium in high temperature applications is SO2, which preferentially forms sulfides on commercial steels for example. These can be occurred both in the oxide layer and at the oxide/metal interface. For instance, on Fe-Cr based alloys sulfides (Cr5S6) were detected along grain boundaries and their number increases with exposure time and Cr-content in the alloy. These sulfides show an increased hardness, compared to the bulk alloy, and cause an embrittlement of the grain boundaries. This is a serious material degradation phenomenon, now addressed for the case of HEAs. In the present study metal sulfides were identified after corrosion of the HEA CrMnFeCoNi alloy in an Ar-0.5vol.%SO2 atmosphere at 800°C for 24 h, 48 h, 96 h and 192 h exposure time. After all three duration times, a thin non-protective Cr2O3 layer has formed at the oxide/alloy interface. At the gas side a thick Mn3O4 layer with local voids containing sulfur could be detected by SEM-EDS analysis. Furthermore, S precipitates could be detected in the bulk material near the surface. These sulfides were characterized in detail by scanning and transmission electron microscopy. Based on these results, a model for grain boundary sulfidation of high-entropy alloy CrMnFeCoNi is discussed. T2 - EUROMAT 2021 EUROPEAN CONGRESS AND EXHIBITION ON ADVANCED MATERIALS AND PROCESSES CY - Online meeting DA - 13.09.2021 KW - High-entropy alloys KW - High-temperature corrosion KW - Sulfidation KW - Chromium oxide KW - Manganese oxide PY - 2021 AN - OPUS4-53455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Noch ein Normungsausschuss? Was hinter dem neuen Tribologie-Ausschuss beim DIN steckt N2 - Am 10. März fand die Gründungssitzung des neuen DIN-Ausschusses NA 062-10-21 AA "Tribologie" statt. Er fokussiert den praxisnahen Wissenstransfer zur Lösung aktueller Herausforderungen und beschäftigt sich mit Querschnittsthemen sowie übergreifenden Aspekten. Der Vortrag informiert über den Kontext der Gründung und stellt die ersten Normungsprojekte vor. T2 - 66. GfT Tribologie-Fachtagung 2025 CY - Wernigerode, Germany DA - 01.10.2025 KW - Tribologie KW - DIN KW - Normung KW - Standardisierung KW - Harmonisierung KW - FAIR KW - Verschleißermittlung KW - Oberflächencharakterisierung KW - Terminologie KW - Ontologie KW - Semantik KW - Datenbank KW - Dataspace PY - 2025 AN - OPUS4-64252 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Gollwitzer, Christian A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Oesch, Tyler A1 - Onel, Yener A1 - Thiede, Tobias A1 - Zscherpel, Uwe ED - Puente León, F. ED - Zagar, B. T1 - Moderne Methoden der CT-gestützten Strukturanalyse T1 - Modern techniques of CT based structure analysis N2 - Durch den großflächigen Einsatz der Computertomographie (CT) in unterschiedlichen Industriebereichen steigen auch die Anforderungen an die quantitative Bildanalyse. Subjektive Bildwahrnehmung muss durch objektive Algorithmen ersetzt werden. In diesem Artikel stellt die Bundesanstalt für Materialforschung und -prüfung (BAM), die seit den 1980er Jahren an der Entwicklung der industriellen CT beteiligt ist, anhand ausgewählter Beispiele den aktuellen Stand ihrer Analysemethoden an verschiedenen Anwendungsbeispielen der CT vor. N2 - The increasing use of computed tomography (CT) in various industrial sectors requires more sophisticated techniques of quantitative image analysis. Subjective image perception needs to be replaced by objective algorithms. The German Federal Institute for Materials Research and Testing (BAM) has been involved in the development of industrial CT since the 1980s. This paper summarizes the current status of quantitative 3D image analysis techniques based on selected examples. KW - Computed tomography KW - Computertomographie KW - Röntgen-Refraktion KW - X-Ray refraction KW - Schadensanalyse KW - Damage analysis KW - Normung KW - standardization PY - 2020 DO - https://doi.org/10.1515/teme-2019-0125 SN - 0171-8096 SN - 2196-7113 VL - 87 IS - 2 SP - 81 EP - 91 PB - de Gruyter CY - Berlin AN - OPUS4-50337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 AN - OPUS4-54924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. T1 - Complementary X-ray techniques reveal hidden details in dental materials N2 - In dentistry it is of great interest to achieve good sealing interzones between tooth tissue and restoration materials to avoid, e. g. secondary caries. μXRF and CμXRF are suitable to investigate the elemental composition at these interzones in respect to diffusion of elements. Synchrotron X-ray refraction radiography (SXRR) and μCT measurements deliver highly resolved structural information and make structural changes such as micro cracks within the filling and the tooth tissue visible. The presented measurements are part of the DFG funded project IXdent (Integrative X-ray techniques for chemical and structural characterizations of dental interzones.) The depth-resolved CμXRF measurements are affected by absorption effects, making a quantitative investigation of the interzone in depth difficult. Full 3D quantification of heterogenous samples requires a complete model including dark matrix and density for each voxel. The combination of different techniques paves the way for a quantitative analysis of dental interzones. T2 - 15th BESSY@HZB User Meeting CY - Berlin, Germany DA - 22.06.2023 KW - X-ray refraction KW - X-ray fluorescence KW - Computed tomography KW - Dental material PY - 2023 AN - OPUS4-57849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Fit für die Zukunft –Thermografie und aktuelle Normen N2 - Normung und Standardisierung schaffen die technische, rechtliche und wirtschaftliche Grundlage, um neue zerstörungsfreie Prüftechnologien wie die Thermografie erfolgreich in industrielle Anwendungen zu überführen. Ohne einheitliche Standards fehlt es an Vertrauen, Vergleichbarkeit und Kompatibilität, was die Akzeptanz und Verbreitung neuer Verfahren erheblich hemmt. T2 - Thermo 25 CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Normen KW - Standards PY - 2025 AN - OPUS4-64830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna Maria T1 - Reliable welding of high-entropy alloys N2 - The importance of high-entropy alloy (HEAs) in the field of materials research is increasing continuously and numerous studies have been published, recently. These are mainly focused on manufacturing of different alloy systems having excellent structural properties from low to high temperatures. Therefore, HEAs are of high potential for many applications in very demanding conditions. However, this is so far limited by poor knowledge and experience regarding economic and reliable component manufacturing. The processability of HEAs has hardly been investigated so far, indicated by the small number of publications worldwide: welding <30 and machining <5. Hence, this contribution provides an overview about the current state of the art on processing of HEAs. Fundamental principles are shown for safe weld joints while ensuring high component integrity. For safe welding, the combined consideration of complex interactions of material, construction and process is necessary. Recent studies on different HEAs showed the influence of heat input by means of different welding processes on the microstructure and respective properties. Based on intensive literature survey and on our initial study, the main research objectives of processing HEAs are presented. T2 - ICHEM 2020 - Third International Conference on High Entropy Materials CY - Berlin, Germany DA - 27.09.2020 KW - High Entropy Alloy KW - Welding KW - Welding processing influences PY - 2020 AN - OPUS4-51591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Cost action EURO MIC (CA20130) N2 - Vorstellung des vor kurzen angelaufenen EU-Projekts: COST ACTION EURO MIC ( CA20130). Die BAM hat hierbei die Rolle des Chairs sowie Grant-Holding Institute. COST fördert internationale Netzwerk Aktivitäten. Durch COST Action können neue Kooperationen (Industrie, Akademie oder Politk) entstehen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Netzwerk KW - COST KW - Mikrobiell beeinflusste Korrosion KW - MIC PY - 2021 AN - OPUS4-54023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobiell beeinflusste Korrosion (MIC) – Wenn MIC dann BAM N2 - In dieser Präsentation wurden dem Beirat Umwelt die High-Lights und der weitere Ausblick des Foresight Process MIC vorgestellt. Im Fokus stehen hierbei insbesondere die neu angelaufenen Projekte: COST Action Euro-MIC MIC im Endlager Hydrogen: MIC & Wasserstoffversprödung Biorezeptivität von Betonoberflächen Mitigation schwarze Pilze WIPANO ResTest T2 - Beirat Umwelt CY - Online meeting DA - 11.03.2022 KW - MIC KW - Hi-Tension KW - Projekte PY - 2022 AN - OPUS4-54463 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - COST-Action - EURO-MIC (CA20130) European MIC Network - New paths for science, sustainability and standards N2 - Microbiologically Influenced Corrosion (MIC) is a phenomenon that is increasingly becoming a problem for the society. MIC describes the negative effects a material can experience due to the presence of microorganisms. In Europe, several research groups/ other industrial stakeholders are already dealing with MIC. Unfortunately, the discussions are fragmented and the exchange of information is limited. A true transdisciplinary approach is hardly ever experienced, although this would be logical for this material/biology related challenge. USA, Canada and Australia have strong networks, and develop methods, prevention measures and standards, which Europe is forced to use, since nothing similar exists for a network and combined knowledge to design them according to european standards. This makes Europe extremely dependent and, in some cases, the potential measures or standards cannot been used because the suggested solutions are prohibited by European laws (e.g. use of biocides). Therefore, it is important to initiate a new European MIC-network. Europe needs to combine the efforts as experts in different fields and develop prevention measures according to the European rules, in close cooperation with industry and plant operators and owners of critical infrastructure. This COST Action will provide the necessary interaction and communication, knowledge sharing, training of personnel and of researchers of different disciplines. This will bring Europe to a leading role in this process, bringing ideas on an equal level with other nations, considering the values which are important for Europe and attitudes (e.g.environmental protection) and representing greater protection for people, property and the environment. The main aim and objective of the Action is to , in the context of MIC-research/control, encourage a fluent/synergistic collaboration/communication, closing the gap between materials scientists, engineers, microbiologists, chemists and integrity managers to encourage sufficient interaction between academia and industry. This Action will create a common MIC-Network, including the important stakeholders. T2 - EuroCorr CY - Online meeting DA - 19.09.2021 KW - COST Action KW - MIC KW - Interdisciplinary KW - Stakeholder KW - Academia PY - 2021 AN - OPUS4-53382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xin, L. A1 - Mika, J. A1 - Horbert, V. A1 - Bischoff, S. A1 - Schubert, H. A1 - Borowski, J. A1 - Maenz, S. A1 - Huber, R. A1 - Sachse, A. A1 - Illerhaus, Bernhard A1 - Kinne, R. W. T1 - Systematic postoperative assessment of a minimally-invasive sheep model for the treatment of osteochondral defects N2 - To assess the clinical course of a sheep stifle joint model for osteochondral (OC) defects, medial femoral condyles (MFC) were exposed without patella luxation using medial parapatellar skin (3–4 cm) and deep incisions (2–3 cm). Two defects (7 mm diameter; 10 mm depth; OC punch) were left empty or refilled with osteochondral autologous transplantation cylinders (OATS) and explanted after six weeks. Incision-to-suture time, anesthesia time, and postoperative wound or impairment scores were compared to those in sham-operated animals. Implant performance was assessed by X-ray, micro-computed tomography, histology, and immunohistology (collagens 1, 2; aggrecan). There were no surgery-related infections or patellar luxations. Operation, anesthesia, and time to complete stand were short (0.5, 1.4, and 1.5 h, respectively). The wound trauma score was low (0.4 of maximally 4; day 7). Empty-defect and OATS animals reached an impairment score of 0 significantly later than sham animals (7.4 and 4.0 days, respectively, versus 1.5 days). Empty defects showed incomplete healing and dedifferentiation/heterotopic differentiation; OATS-filled defects displayed advanced bone healing with remaining cartilage gaps and orthotopic expression of bone and cartilage markers. Minimally-invasive, medial parapatellar surgery of OC defects on the sheep MFC allows rapid and low-trauma recovery and appears well-suited for implant testing. KW - Osteochondral stifle joint defect KW - Sheep animal model KW - Minimally-invasive parapatellar approach PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520180 DO - https://doi.org/10.3390/life10120332 SN - 2075-1729 VL - 10 IS - 12 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-52018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Soares, A.P. A1 - Kupsch, Andreas A1 - Baum, D. A1 - Hesse, B. A1 - Zaslansky, P. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549231 SP - 1 EP - 7 AN - OPUS4-54923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, R. T1 - Refraktions-Radiographie - eine neue Methode zur Evaluation von Alterungsmechanismen wurzelkanalbehandelter Zähne N2 - Ziel der Untersuchung: Evaluation der Eignung der Refraktions-Tomographie zur Analyse von Alterungserscheinungen innerhalb von adhäsiv verankerten Materialien vor und nach künstlicher Probenalterung. Material und Methode: Vier humane mittlere Oberkieferfrontzähne wurden wurzelkanalbehandelt und ausgedehnte Klasse IV Defekte der Krone mit einer Aufbaufüllung aus dualhärtendem Komposit (Rebilda DC, VOCO) und einem Glasfaserstift (Rebilda Post, VOCO) restauriert. Alle Proben wurden feucht gelagert und in einer Synchrotron-Einrichtung (BAMline, BESSY II, HZB) mit einer Pixelgröße von 4,08 µm gescannt. Für diese Synchrotron-Refraktions-Tomographie (SXRCT) muss zunächst der Analysatorkristall (AK) zu einer Bragg-Reflexion (Beugung) angeregt werden, um eine SXRCT durchzuführen. Die SXRCT wird mit einer Transmissions-Tomographie (ohne AK) verrechnet. Darauf folgte eine künstliche Probenalterung mit 400.000 Kau- und 3.000 Thermozyklen (50N, 5-55°C). Anschließend wurden die Proben ein weiteres Mal gescannt. Die Datensätze beider SXRCT wurden mittels des „filtered back projection“ Algorithmus rekonstruiert, mit einer Bildanalyse-Software aufeinander registriert und ausgewertet. Hierdurch konnten die Veränderungen initialer Schädigungen analysiert werden. Ergebnisse: Alle 4 Proben zeigten in den Scans Veränderungen des inneren Gefüges und an Grenzflächen nach Belastung. Es zeigten sich Ansammlungen von Wasser innerhalb eingeschlossener Hohlräume, subkritisches Risswachstum, Ausdehnung des Komposit und Quellung des Glasfaserstiftes um 0,4%. In den SXRCT Aufnahmen waren außerdem Dentintubuli, die bei Auflösungen von 4,08 µm sonst nicht deutlich sichtbar sind darstellbar. Dadurch konnte Eindringen von Wasser in die Tubuli im Anschluss an die Alterung belegt werden. Zusammenfassung: SXRCT bietet die Möglichkeit, trotz einer vergleichbar geringen Auflösung, kleinste Strukturen und Veränderungen abzubilden. Dies ermöglicht unter anderem die detaillierte Analyse relativ großer Proben, wie eines vollständigen Zahnes in einem Scanvorgang. T2 - 5. Gemeinschaftstagung Zahnerhaltung CY - Munich, Germany DA - 23.11.2023 KW - Röntgenrefraktion KW - Computertomographie KW - Zahnmedizin PY - 2023 AN - OPUS4-59103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - From the field to the lab and back: Evaluating the integrity of welded components using scaled experiments N2 - This contribution addresses the question of how the behaviour of complex parts or components in industrial practice can be simulated using simple welding experiments in the laboratory. It is demonstrated how so-called mock-ups can be utilised for this purpose. In particular, a test rig specially designed for scaled welding experiments is shown. It allows mechanical restraints and stiffnesses to be simulated, as well as typical welding process parameters and post weld heat treatments. Selected examples show how solidification crack growth during welding of high-strength steels can be quantified, under which conditions stress relaxation cracks occur during the heat treatment of heat-resistant steels, and how the integrity of pressurised hydrogen pipelines can be assessed during repair welding. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - High strength steel KW - Stress relief cracking KW - Hydrogen PY - 2025 AN - OPUS4-64505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Erdmann, Maren A1 - Kleinbub, Sherin A1 - Wachtendorf, Volker A1 - Schütter, Jan David A1 - Niebergall, Ute A1 - Böhning, Martin A1 - Koerdt, Andrea T1 - Photo-oxidation of PE-HD affecting polymer/fuel interaction and bacterial attachment N2 - In the present study, a simple approach was used to investigate the effect of UV-exposure on two high density Polyethylene materials (PE-HD), commonly used for storage tanks, on fuel sorption behavior and colonization by microorganisms. The aim was to investigate whether the sorption behavior of the fuels (diesel/biodiesel) and the colonization by microorganisms, frequently occurring in the fuel, is affected and may lead to undesirable or safety-relevant material changes. We showed that the UV-irradiation leads to significant changes of the sorption behavior due to chemi-crystallization and crosslinking. The fuel Sorption is affected by the UV-induced formation of polar carbonyl and hydroxyl groups predominantly occurring at the surface. With respect to microbial colonization behavior for Bacillus subtilis and Pseudomonas aeruginosa, isolated from a contaminated diesel sample, differences of the initial adhesion could be shown depending on the initial type of polyethylene as well as on the degree of UV-induced degradation. KW - High density polyethylene KW - Bacterial attachment KW - UV-irradiation KW - Fuel sorption PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510001 DO - https://doi.org/10.1038/s41529-020-0122-1 VL - 4 IS - 1 SP - Article number: 18 PB - Nature Partner Journals AN - OPUS4-51000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Herausforderungen beim Instandsetzungsschweißen von Altstahl – vom Werkstoffverhalten zur Schweißpraxis N2 - Aus Gründen der Nachhaltigkeit und Wirtschaftlichkeit ist in der stahlverarbeitenden Industrie ein deutlicher Trend zum Bauen im Bestand zu beobachten, um kostenintensive Sperrungen oder Rückbaumaßnahmen zu vermeiden. Obwohl das Schweißen als effizientes und wirtschaftliches Fügeverfahren gilt, findet es im Zusammenhang mit Altstählen bislang nur begrenzt Anwendung. Stattdessen werden häufig Nieten- oder Schraubenverbindungen eingesetzt, die jedoch in vielen Fällen als unwirtschaftlich einzustufen sind. Für Instandsetzungsmaßnahmen ist es häufig erforderlich, beschädigtes Bestandsmaterial durch moderne Stähle zu ersetzen oder Verbindungen zwischen Alt- und Neumaterialien herzustellen. Aufgrund der unterschiedlichen Herstellungsverfahren und Legierungskonzepte historischer Stähle ist jedoch nicht jeder Stahl aus dem 20. Jahrhundert ohne Weiteres schweißgeeignet. Daher ist zunächst eine systematische Prüfung der Schweißeignung erforderlich. m Rahmen der vorliegenden Untersuchungen wurden verschiedene Altstähle hinsichtlich ihres Schweißverhaltens mittels Dilatometrie analysiert. Darüber hinaus wurden Schweißuntersuchungen an Mischverbindungen zwischen Altstahl und einem modernen Baustahl durchgeführt, um das Schweißverhalten und mögliche Gefügeveränderungen in der Übergangszone detailliert zu bewerten. Ziel war es, eine umfassende Datenbasis aus Schweiß-Zustands-Zeit-Diagrammen sowie Simulationen der Wärmeeinflusszone zu erstellen, um praxisrelevante Schweißuntersuchungen ableiten zu können. Diese Untersuchungen liefern wesentliche Erkenntnisse über das schweißmetallurgische Verhalten und die Schweißeignung der untersuchten Altstähle sowie deren Kombination mit modernen Werkstoffen. Die gewonnenen Grundlagen bilden eine wichtige Basis für die Entwicklung innovativer schweißtechnischer Konzepte zur beanspruchungsgerechten Instandsetzung und Erhaltung bestehender Altstahl-Infrastrukturen in Deutschland. T2 - Fortbildung für Schweißaufsichtspersonen Stahl- und Fahrzeugbau CY - Berlin, Germany DA - 15.10.2025 KW - Altstahl KW - Mischverbindungen KW - Instandsetzungsschweißen KW - Dilatometrie KW - Schweiß-ZTU-Schaubilder PY - 2025 AN - OPUS4-64436 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Korrosionsverhalten nichtrostender Stähle und Prüfverfahren N2 - Der Vortrag behandelt die wesentlichen Einflussfaktoren auf die Korrosionsbeständigkeit rostfreier Stähle sowie gängige und neue Prüfmethoden zur Bewertung ihrer Widerstandsfähigkeit. Im Fokus stehen die Zusammenhänge zwischen Werkstoff, Verarbeitung, Medium und Konstruktion, insbesondere die Auswirkungen von Kalt- und Warmumformung, Schweißprozessen und Oberflächenbehandlungen wie Beizen oder Elektropolieren auf die Passivschichtbildung. Verschiedene Korrosionsarten – darunter Loch-, Spalt-, interkristalline und Spannungsrisskorrosion – werden hinsichtlich ihrer Entstehungsmechanismen und Prüfmethoden erläutert. Abschließend wird mit dem KorroPad®-Verfahren ein praxisnahes, schnelles Prüfverfahren vorgestellt, das die lokale Anfälligkeit von Oberflächen gegenüber Lochkorrosion sichtbar macht und zur Optimierung von Fertigungs- und Nachbearbeitungsprozessen dient. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - KorroPad KW - Passivität KW - DIN 50024 PY - 2025 AN - OPUS4-64445 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann Schlag, Jens A1 - Müller, Thoralf T1 - Korrosionsschutzgerechte Werkstoffauswahl nichtrostender Stähle N2 - Der Vortrag behandelt die systematische Auswahl nichtrostender Stähle unter Berücksichtigung mechanischer, chemischer und wirtschaftlicher Kriterien. Im Mittelpunkt steht das Zusammenspiel von Werkstoff, Medium und Umgebung, das die Korrosionsbeständigkeit als Systemeigenschaft bestimmt. Anhand von Kennzahlen wie Wirksumme, PRE(N) oder MARC wird die legierungsabhängige Beständigkeit gegenüber Loch- und Spaltkorrosion bewertet. Ergänzend werden Einflüsse wie Schwefelgehalt und Zerspanungsgüten auf das Korrosionsverhalten dargestellt. Der Vortrag zeigt praxisorientierte Hilfsmittel zur Werkstoffauswahl – darunter DECHEMA-Werkstofftabellen, ThyssenKrupp-Beständigkeitslisten und normative Vorgaben wie DIN EN 1993-1-4. Zudem werden typische Fehler bei der Werkstoffbestellung und -kennzeichnung erläutert und praxisnahe Empfehlungen gegeben, um korrosionsbedingte Schäden, etwa im Bauwesen oder bei Tunnelinstallationen, zu vermeiden. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - Werkstoffauswahl KW - Eurocode 3 KW - Korrosionsschutz PY - 2025 AN - OPUS4-64446 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Grundlagen der Korrosion N2 - Der Vortrag behandelt die grundlegenden Reaktionen der Korrosion metallner Werkstoffe und erläutert das Prinzip der Passivität der nichtrostenden Stähle. Zusätzlich enthält der Vortrag beispielhafte Demoexperimente. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Korrosionsschutz KW - Nichtrostende Stähle KW - Passivität PY - 2025 AN - OPUS4-64443 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lehmann Schlag, Jens A1 - Müller, Thoralf T1 - Glänzende Aussichten - Aus Schäden wird man klug N2 - In diesem Beitrag werden Schadensbeispiele aus verschiedensten Branchenanwendungen nichtrostender Stähle gezeigt, die den Teilnehmern vor Augen führen sollen, an welchen Stellen Fehler zu Korrosionsschäden führen können. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - KorroPad KW - Metallografie KW - Korrosionsschutz PY - 2025 AN - OPUS4-64447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens T1 - Systematik und Gefügearten nichtrostender Stähle N2 - Der Vortrag erläutert die Bezeichnungssystematik nichtrostender Stahlsorten und stellt verschiedene Gefügearten und deren spezifische mechanisch-technologischen Eigenschaften gegenüber. T2 - Inhouse Seminar "Korrosionsverhalten nichtrostender Stähle" CY - Ravensburg, Germany DA - 15.10.2025 KW - Korrosion KW - Nichtrostende Stähle KW - Gefügearten KW - Stahlsorten PY - 2025 AN - OPUS4-64444 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Wasserstofflagerung in unterirdischen geologischen Formationen und potenzielle Risiken durch Mikroorganismen N2 - Bei dem Vortrag werden die potentiellen mikrobiologischen Einflüsse im Falle der Lagerung von Wasserstofflagerung in unterirdischen geologischen Formationen vorgestellt, die Zusammenarbeit mit internen und auch externen Partnern. Der Fokus liegt dabei auf UGF; anaerobe Umgebungen, Sulfate reduzierenden Bakterien, methanogenen Archaea, weiterleitenden Systeme und die Kombination der Untersuchung abiotisch/biotische T2 - VDI-Schadensanalyse (49) CY - Würzburg, Germany DA - 17.10.2023 KW - MIC KW - Wasserstofflagerung KW - Unterirdische Speicher KW - Kontamination von H2 KW - H2-Abbau KW - Mikroorganismen KW - Biotische/abiotische Faktoren PY - 2023 AN - OPUS4-58645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - An, Biwen Annie T1 - Standardization of MIC laboratory testing: with a special focus on corrosive methanogens N2 - Microbiologically influenced corrosion (MIC) is a highly unpredictable process involving a complex group of microorganisms, including sulfate-reducing bacteria and methanogens. Standard laboratory MIC testing using static serum bottle enrichments is an easy but limited method, offering poor resolution on the biomineralization process of corrosion products. An example of this is the presumed corrosion product siderite by corrosive methanogens (Mi-MIC). Previous publications reported siderite was the sole corrosion product of M. maripaludis using metal coupons incubated under stationary conditions. However, the formation of siderite is closely related to the surrounding environmental conditions, i.e. pH, CO2 concentration, flow and temperature. Thus, siderite as the sole corrosion product of Mi-MIC remain inconclusive and questionable. To study Mi-MIC effectively, a novel versatile multiport flow-column corrosion monitoring system (MFC) was developed. MFC allows sectional corrosion rate determination under flow conditions using different types of material, inoculum and packing material. MFC offers great flexibility, ease of operation and accurate corrosion measurements that can be combined with many other techniques. Using MFC, we studied multiple strains of methanogens and compared it with sulfate-reducing bacteria under neutral and low pH conditions. It was revealed by MFC that corrosive methanogens have equally high corrosion potential as sulfate-reducing bacteria. Additionally, siderite is not the dominant nor sole corrosion product of Mi-MIC. Thus, effective corrosion monitoring and establishing standard laboratory practices, i.e. incorporating MFC as part of regular testing process, will provide deeper understanding of MIC. This will allow further microbial electrophysiology understandings, contributing to effective mitigation strategy development. T2 - EUROPEAN MIC NETWORK WEBINAR CY - Online meeting DA - 19.05.2020 KW - MIC KW - Methanogen KW - FIB/SEM KW - Corrosion products KW - Microbiologically influenced corrosion KW - Flow Model KW - Modelling KW - Korrosion PY - 2020 AN - OPUS4-51554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koerdt, Andrea T1 - Mikrobiell beeinflusste Korrosion – die Testungsart entscheidet N2 - In diesem kurzem Artikel wird die neue Testungsart druch Hi-Tension vorgestellt. Der Hauptfokus liegt dabei auf die Umweltsimulations-Säule, mit deren Hilfe die bisher bekannten Korrosionsraten von methanogenen Archaea signifikant erhöht wurden. KW - Hi-Tension KW - MIC KW - Methanogene KW - Umweltsimulation PY - 2021 DO - https://doi.org/10.1007/s12268-021-1507-7 VL - 27 SP - 100 EP - 100 PB - BIOspektrum Springer AN - OPUS4-52193 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, J. A1 - Jiang, T. A1 - Ji, Y. A1 - An-Stepec, Biwen Annie A1 - Koerdt, Andrea A1 - Cai, Z. A1 - Dong, C. A1 - Ge, Y. A1 - Qi, Z. T1 - Water-Fueled Autocatalytic Bactericidal Pathway based on e-Fenton-Like Reactions Triggered by Galvanic Corrosion and Extracellular Electron Transfer N2 - Water is generally considered to be an undesirable substance in fuel system, which may lead to microbial contamination. The antibacterial strategies that can turn water into things of value with high disinfection efficacy have been urgently needed for fuel system. Here, we reveal a water-fueled autocatalytic bactericidal pathway comprised by bi-metal micro-electrode system, which can spontaneously produce reactive oxygen species (mainly H2O2 and O2•–) by the electron Fenton-like reaction in water medium without external energy., The respiratory chain component of bacteria and the galvanic corrosion on the coated metals were two electron sources in the system. The specific model of Ag-Ru water-fueled autocatalytic (WFA) microelectrode particles presents extremely high disinfection efficiency (>99.9999%) in less than one hour for three aerobic bacteria (Escherichia coli, Pseudomonas aeruginosa and Bacillus subtilis) in LB media and high disinfection efficiency for the anaerobic bacteria (Desulfovibrio alaskensis) in Postgate E media without natural light irradiation. Overall, the novel WFA Ag-Ru antibacterial material explored in this study has a high potential for sterilizing applications in fuel system and this work provides the potential for the development of non-chemical and water-based antibacterial materials, such as WFA Ag-Ru antibacterial coating on stainless steel. KW - Fenton-like reaction KW - Reactive oxygen species KW - Disinfection Fuel KW - Silver KW - Ruthenium KW - MIC PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555186 DO - https://doi.org/10.1016/j.jhazmat.2022.129730 SN - 0304-3894 VL - 440 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-55518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobielle Zusammensetzung im Wassertank N2 - Der Fachbereich 7.6 untersucht seit einiger Zeit an Auslagerungsständen auf dem Testgelände in Horstwalde Korrosion im maritimen Bereich. Im Moment läuft das System mit künstlichem Meerwasser und simuliert die Bewitterung von Metallproben unter angenäherten klimatischen Bedingungen ähnlich zum natürlichem Habitat. Im Laufe der Zeit konnte nicht intendierter mikrobieller bewuchs beobachtet werden. Es stellte sich die Frage, welche Mikroorganismen vorlagen und ob diese einen Einfluss auf die Korrosionsuntersuchungen haben könnte. Aus diesem Grund wurden 16S-rRNA Untersuchungen durchgeführt welche alle drei Domänen des Lebens widerspiegeln Bakterien, Archaea und Eukaryoten. Es konnte gezeigt werden, dass über 95% der vorliegenden Biomasse Grünalgen waren, die durch Licht Eintrag in den Container Photosynthese betrieben und dadurch an Biomasse zunahmen. Des weiteren konnten Bakterien detektiert werden, welche in der Regel halophilen und aeroben Habitaten zu finden sind. Allerdings wurden auch Sulfat reduzierende Bakterien (MIC) detektiert, wenn auch in einem geringen prozentualen Anteil. Es muss allerdings Berücksichtigt werden, dass die mikrobielle Zusammensetzung sich im Laufe der Zeit weiter ändern kann. Als Ursprung der Biomasse wird, das künstliche Sediment vermutet. Außerdem wäre es für zukünftige Experiment denkbar, das System mit echtem Sediment aus dem marinen Habitat anzuimpfen. T2 - Dechema CY - Online meeting DA - 10.11.2021 KW - Mikroorganismen KW - Mikrobielle Gemeinschaft KW - Korrosion KW - Simulation PY - 2021 AN - OPUS4-54035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Knisz, J. A1 - Eckert, R. A1 - Gieg, L. A1 - Koerdt, Andrea A1 - Lee, J. A1 - Silva, E. A1 - Skovhus, T. L. A1 - An Stepec, Biwen Annie A1 - Wade, S. A. T1 - Microbiologically Influenced Corrosion - More than just Microorganisms N2 - Microbiologically influenced corrosion (MIC) is a phenomenon of increasing concern which affects various materials and sectors of society. MIC describes the effects, often negative, that a material can experience due to the presence of microorganisms. Unfortunately, although several research groups and industrial actors worldwide have already addressed MIC, discussions are fragmented, while information sharing and willingness to reach out to other disciplines is limited. A truly interdisciplinary approach, that would be logical for this material/biology/chemistry-related challenge, is rarely taken. In this review we highlight critical non-biological aspects of MIC that can sometimes be overlooked by microbiologists working on MIC but are highly relevant for an overall understanding of this phenomenon. Here, we identify gaps, methods and approaches to help solve MIC related challenges, with an emphasis on the MIC of metals. We also discuss the application of existing tools and approaches for managing MIC and propose ideas to promote an improved understanding of MIC. Furthermore, we highlight areas where the insights and expertise of microbiologists are needed to help progress this field. KW - MIC KW - Biodeterioration KW - Biocorrosion KW - Interdisciplinarity KW - Multiple lines of evidence PY - 2023 DO - https://doi.org/10.1093/femsre/fuad041 SN - 0168-6445 VL - 47 IS - 5 SP - 1 EP - 70 PB - FEMS Microbiology Reviews AN - OPUS4-58066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barik, Birendra Kumar A1 - Chaurasia, Prashant Kumar A1 - De, Amitava T1 - Rapid estimation of temperature field and bead profile for wire arc directed energy deposition using an analytical heat conduction model N2 - A prior estimation of the temperature field and bead profile can help fabricate dimensionally consistent and structurally sound parts using wire arc directed energy deposition (DED-Arc). We present here a three-dimensional analytical heat transfer model with a volumetric heat source to compute the transient temperature field and melt pool dimensions for DED-Arc. The analytical model considers the thermal conductivity and volumetric heat capacity as a linear function of temperature. In contrast to assuming a pre-defined deposited track profile, the same is scaled from the analytically computed melt pool dimensions into the substrate. The computed deposit profiles of single and multiple tracks and layers are validated extensively with the corresponding experimentally measured results for a range of DED-Arc process conditions. KW - Additive manufacturing KW - Analytical model KW - Heat conduction analysis KW - Volumetric heat source KW - Deposit profile PY - 2025 DO - https://doi.org/10.1177/13621718251398070 SN - 1362-1718 SP - 1 EP - 14 PB - SAGE Publications AN - OPUS4-64836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf A1 - Lehmann Schlag, Jens A1 - Burkert, Andreas T1 - KorroPad®-Ein Kurzzeitprüfverfahren zur Qualitätssicherung der Oberflächen- und Schweißnahtnachbearbeitung nichtrostender Stähle N2 - Die Ausbildung einer stabilen Passivschicht ist entscheidend für den Korrosionsschutz nichtrostender Stähle. KorroPad® bietet eine schnelle, zerstörungsfreie Bewertung der Passivschichtstabilität und ist seit 2025 als DIN 50024 genormt. Die Methode ermöglicht eine 15‑minütige Vor‑Ort‑Prüfung ohne Spezialwissen und schließt die Lücke zwischen teuren Laborverfahren und fehlender prozessbegleitender Qualitätssicherung. Der Beitrag beschreibt Funktionsprinzip, Anwendung sowie Beispiele aus der Oberflächen- und Schweißnahtbearbeitung. T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 26.11.2025 KW - KorroPad KW - Nichtrostender Stahl KW - Korrosion KW - Passivität PY - 2025 SN - 978-3-88355-454-9 VL - 43 SP - 1 EP - 7 PB - DGM Deutsche Gesellschaft für Materialkunde e.V. CY - Sankt Augustin AN - OPUS4-64933 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Thoralf T1 - KorroPad®-Ein Kurzzeitprüfverfahren zur Qualitätssicherung der Oberflächen- und Schweißnahtnachbearbeitung nichtrostender Stähle N2 - Die Ausbildung einer stabilen Passivschicht ist entscheidend für den Korrosionsschutz nichtrostender Stähle. KorroPad® bietet eine schnelle, zerstörungsfreie Bewertung der Passivschichtstabilität und ist seit 2025 als DIN 50024 genormt. Die Methode ermöglicht eine 15‑minütige Vor‑Ort‑Prüfung ohne Spezialwissen und schließt die Lücke zwischen teuren Laborverfahren und fehlender prozessbegleitender Qualitätssicherung. Der Beitrag beschreibt Funktionsprinzip, Anwendung sowie Beispiele aus der Oberflächen- und Schweißnahtbearbeitung T2 - 43. Vortrags- und Diskussionstagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 26.11.2025 KW - KorroPad KW - Nichtrostender Stahl KW - Korrosion KW - Passivität PY - 2025 AN - OPUS4-64930 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Vom Experiment zur semantischen Wissensrepräsentation: Datenstandards und Interoperabilität in der Materialcharakterisierung N2 - Im Zeitalter der digitalen Transformation rückt die strukturierte Erfassung und semantische Verknüpfung von Materialcharakterisierungsdaten immer stärker in den Fokus, um eine effiziente Nutzung über Disziplin- und Projektgrenzen hinweg zu gewährleisten. Dabei bilden etablierte Datenstandards und semantische Technologien sowie Ontologien die Grundlage für eine nach FAIR-Kriterien aufgebaute Dateninfrastruktur, die sowohl maschinenlesbare als auch nachvollziehbare Wissensrepräsentationen ermöglicht. In dieser Präsentation sollen Prinzipien interoperabler Datenarchitekturen erläutert werden, wobei auf die Bedeutung normkonformer Modelle und semantischer Konzeptualisierungen eingegangen wird. Dabei wird der steigende Bedarf an verlässlichen, reproduzierbaren und wiederverwendbaren Daten im Bereich der Materialwissenschaft und Werkstofftechnik adressiert, der insbesondere die Materialcharakterisierung und Werkstoffprüfung vor neue Herausforderungen stellt. Hinsichtlich der angestrebten Möglichkeiten zum erleichterten Datenaustausch kommen einheitlichen Datenformaten und -beschreibungen eine besondere Bedeutung zu. Anhand ausgewählter Publikationen und Demonstratoren wird aufgezeigt, wie Ontologien als verbindende Zwischenschicht unterschiedliche Material- und Verfahrensdomänen konsistent abbilden und zusammenführen können. Ein praktischer Anwendungsfall verdeutlicht die RDF-basierte Repräsentation von Zugversuchsdaten und deren Einbettung in ein Triple-Store-Datenbank-Umfeld. Hierbei fließen Erfahrungen aus der Entwicklung und Anwendung der PMD Core Ontology (PMDco) sowie normenkonformer Ontologien (z.B. Tensile Test Ontology, TTO) ein, welche im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de) erstellt und betrachtet wurden. Darüber hinaus werden weitere methodische Ansätze und Entwicklungen aus diesem Projekt illustriert. T2 - Tagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Wissensrepräsentation KW - Ontologie KW - Werkstoffprüfung KW - Digitale Transformation KW - Interoperabilität PY - 2025 AN - OPUS4-64944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Mechanical and thermal properties of aluminum titanate (AT) N2 - In this seminar I present the microstructure and micromechanical properties of diesel particulate filter materials, and then particularize them to porous microcracked aluminum titanate. I show that neutron diffraction is particularly suited for bulk studies, especially under applied load or at high temperatures. The combination of macroscopic and microscopic tests with modeling and simulation yields great added value to understand the mechanics of microcracking. T2 - Webinar DFG Hotmix CY - Online meeting DA - 14.06.2021 KW - Imaging KW - Neutron and X-ray Diffraction KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Porosity PY - 2021 AN - OPUS4-52838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation structures after creep in an Al-3.85 %Mg alloy studied using EBSD-KAM technique N2 - The electron backscatter diffraction (EBSD) technique is used to investigate the dislocation structures formed after steady-state creep deformation of an Al-3.85%Mg alloy. This material is crept at two different stress levels, corresponding to the so-called power-law and power-law breakdown regimes. The results show that, regardless of the creep stress level, the strain tends to localize, leading to the formation of intragranular bands. The thickness of such bands is larger when the material is tested at loads corresponding to the power-law breakdown. This suggests enhanced diffusion by dislocation pipes. KW - Steady-state creep KW - Al-3.85%Mg alloy KW - Power-law breakdown KW - Electron backscatter diffraction (EBSD) KW - Denoising filter PY - 2023 DO - https://doi.org/10.1016/j.matlet.2023.133978 SN - 0167-577X VL - 337 SP - 1 EP - 4 PB - Elsevier B.V. AN - OPUS4-56941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pohl, P. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, Mathias A1 - Höppel, H. W. T1 - Toughening mechanisms and enhanced damage tolerant fatigue behaviour in laminated metal composites N2 - In the present study, fatigue crack growth (FCG) in a laminated metal composite (LMC) consisting of Al-based constituents with dissimilar strength was studied. Additionally, the FCG in both monolithic constituent materials was determined and a linear elastic rule of mixture (ROM) concept was calculated as a reference for the FCG of the laminated composite. Crack networks in the laminates were analyzed post-mortem by means of light microscopy and synchrotron X-Ray tomography (SXCT). Significantly reduced FCG rates for the LMC were found at elevated stress intensity ranges compared to both the monolithic constituents as well as the ROM concept. This is the result of the formation of a complex 3D crack network in the laminated architecture caused by the appearance of the two different toughening mechanisms a) crack deflection and b) crack bifurcation at the vicinity of the interfaces. T2 - Ninth International Conference on Low Cycle Fatigue CY - Berlin, Germany DA - 21.06.2022 KW - Laminated metal composite KW - Damage tolerance KW - Fatigue crack growth KW - Toughening mechanism KW - Synchrotron X-ray computed tomography PY - 2022 DO - https://doi.org/10.48447/LCF9-2022-035 SP - 153 EP - 158 PB - DVM AN - OPUS4-55231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-Ray absorption, refraction, and diffraction techniques for the characterization and non-destructive testing of materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will show how Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load, can well be coupled to the microstructural framework gained by CT, allowing understanding the microstructure-property relationships in materials. T2 - VDI FA101- Anwendungsnahe zerstörungsfreie Werkstoff und Bauteilprüfung Jährliches Treffen CY - Berlin, Germany DA - 10.04.2025 KW - Neutron Diffraction KW - X-ray computed tomography KW - Large Scale Facilities KW - X-ray refraction radiography KW - BAMline PY - 2025 AN - OPUS4-62939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Kupsch, Andreas A1 - Serrano-Munoz, Itziar T1 - Absorption and refraction tomography: Characterization and Non-destructive Testing of Micro-structured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - X-ray Refaction radiography KW - X-ray computed tomography KW - Damage KW - Composites KW - Large Scale facilites KW - Synchrotron PY - 2024 AN - OPUS4-61347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - X-ray refraction radiography. Case study: the thermal microcracking in ZrO2-SiO2 after application of external loads at high temperatures N2 - This study is shown as an example of the potential of synchrotron X-ray refraction technique to determine the evolution of damage in brittle (microcracked) materials. The strength of X-ray refraction resides in its high detectability of features (e.g., cracks, pores) within large volumes, enabling a macroscopic characterization of the microstructure. The case study is a Zirconia-based cast refractory, which is aimed to function at high temperatures (even in excess of 1700°C) in industrial furnaces to enable the production of special glasses. Therefore, this material must withstand severe in-service conditions (both thermomechanical and chemical). X-ray refraction technique is used to monitor the microcracking evolution of the material, which was previously subjected to thermal cycles (crossing the martensitic phase transformation around 1000°C) at two different stress levels. T2 - Euromat 2021 CY - Online meeting DA - 13.09.2021 KW - Synchrotron refraction radiography KW - Refractory zirconia KW - Thermally induced microcracking KW - Monoclinic to tetragonal transformation PY - 2021 AN - OPUS4-53271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 AN - OPUS4-57622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zurcher, Theo A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Abreu Faria, Guilherme A1 - Degener, Sebastian A1 - Fridrici, Vincent A1 - Charkaluk, Eric A1 - Bruno, Giovanni T1 - Sliding wear resistance and residual stresses of parts repaired by laser metal deposition N2 - Large temperature gradients inherent to additive manufacturing (AM) processes induce large residual stress (RS) in the final part. Because RS can influence the tribological properties, this study focuses on the relationship between wear sliding properties and RS in IN718 coatings. Such coatings were deposited with a Laser metal deposition (LMD) machine using two different scanning strategies. The wear resistance and RS state were investigated after surface milling. RS were measured before and after wear tests on a reciprocating sliding test apparatus. Two different X-ray diffraction techniques were employed to measure the surface and subsurface state RS: Laboratory Energy Dispersive X-ray Diffraction (LEDXD) and Synchrotron X-ray Energy Dispersive Diffraction (SXEDD). Due to the milling process, the coatings show similar depth distributions of RS from 22 to 92 μm depth, but exhibit different magnitudes depending on the scanning strategy used. Reciprocating sliding wear tests induced high compressive residual stresses that erased the initial RS state, and a similar wear behavior was observed in the two samples. These samples possess similar texture and grain morphology. This demonstrates that the influence of RS on wear resistance is a second-order effect. Nevertheless, it was observed that RS can still impact the wear performance at the early testing stages of the repaired parts. KW - Additive manufacturing KW - Wear resistance KW - Residual stress PY - 2023 DO - https://doi.org/10.1007/s10853-023-09129-4 SN - 0022-2461 SP - 1 EP - 18 PB - Springer AN - OPUS4-59084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen Bildgebende Absorptions- und Refraktionsverfahren zur Charakterisierung keramischer Werkstoffe N2 - Wir präsentieren Labor- und Synchrotron-Röntgenrefraktionstechniken, wie sie an der BAM implementiert sind. Wir zeigen, dass die Labor-Röntgenrefraktionstopographie (XRRT) und die Synchrotron-Röntgenrefraktionsradiographie (SRRR) außergewöhnliche Werkzeuge zur Untersuchung von Schädigungen und inneren Defekten (Poren, Mikrorisse) in leichten Materialien wie Keramiken und Kompositen sind. Tatsächlich nutzen diese Techniken den an Grenzflächen auftretenden Röntgenbrechungseffekt aus, um den Kontrast zwischen dem (schwach absorbierenden) Objekt und dem Hintergrund zu erhöhen. Dies ermöglicht die Erkennung sehr kleiner Objekte (sogar bis zu 1 nm Rissöffnung) und die Quantifizierung ihrer spezifischen Oberfläche, die mit ihrem Einfluss auf die Materialeigenschaften korreliert. Wir zeigen die folgenden Anwendungen: a) Quantifizierung der Faserentbindung in laminaten Epoxid-Kohlenstoff-Verbundwerkstoffen; b) Mapping der Porengröße in gesinterten Keramiken; c) Eindringstiefe von Aschen in Keramikschutzschichten; d) Quantifizierung der Porenorientierung in Diesel Partikelfiltern; e) 3D-Darstellung von Makrorissen und Faserentbindung in Verbundwerkstoffen auf Ti-Basis für Anwendungen in der Luft- und Raumfahrt (unter Verwendung von Röntgenrefraktionstomographie). T2 - IAK Keramikbearbeitung CY - Online meeting DA - 22.10.2021 KW - Röntgenrefraktion KW - Leichtbau KW - Keramiken KW - Poren KW - Risse PY - 2021 AN - OPUS4-54069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Materials applications of iron aluminide (FeAl), (WAFEAL) T1 - Werkstoffanwendungen für Eisenaluminide (FeAl), (WAFEAL) N2 - The increasing importance of resource availability and closed-loop material cycles are driving materials research to reduce alloying content in conventional materials or even substitute them with more sustainable alternatives. Intermetallic iron aluminide alloys (FeAl) present a potential alternative. Many alloy concepts for improved high-temperature properties or ductility have already been successfully implemented in casting technologies on a laboratory scale. However, successful testing of FeAl alloys on an industrial scale was still pending at the beginning of the project. Therefore, the aim of the project was to develop simulation based casting concepts for industrial casting processes using the base alloy Fe-26Al-4Mo-0.5Ti-1B and to narrow down process limits by means of hot cracking tests. Findings were transferred into practice-oriented guidelines for casting of iron aluminides, which is accessible to future applicants in SMEs. The focus was placed on centrifugal casting combined with investment casting or die casting. In addition to numerous design and casting process parameters, heat treatments and alloying additions (Al, Mo, B) were varied to determine the influence of alloying elements on castability, microstructure and mechanical properties. Data from microstructure analyses (microscopic imaging, determination of grain sizes as well as phase compositions and volume fractions, fractography), mechanical tests (hardness measurements, compression tests, ambient and high-temperature tensile tests, creep tests) as well as measurements of thermophysical properties could be generated on the base alloy. Correlations of materials data with process variables allowed conclusions to be drawn on strengthening mechanisms and ductility of the alloy and how they can be controlled in terms of processing and component design. Successful casting of highly complex components with thin wall thicknesses and optimised alloy compositions points out prospects for new fields of application. N2 - Die zunehmende geopolitische Bedeutung der Ressourcenverfügbarkeit sowie die Anforderungen an einen geschlossenen Materialkreislauf treiben die Materialforschung voran, um konventionelle Werkstoffe mit weniger kritischen Zusätzen zu legieren oder sogar vollständig mit nachhaltigeren Alternativen zu substituieren. Eine potenzielle Alternative stellen die intermetallischen Eisenaluminid-Legierungen (FeAl) dar. Im Labormaßstab wurden bereits viele Legierungskonzepte für verbesserte Hochtemperatureigenschaften oder Duktilität erfolgreich gießtechnisch umgesetzt. Eine erfolgreiche Erprobung von FeAl-Legierungen im industriellen Maßstab stand zu Beginn des Projekts aber weiterhin aus. Ziel des Vorhabens war daher die Entwicklung von simulationsgestützten Gießkonzepten in industrienahe Gießprozesse anhand der Modelllegierung Fe-26Al-4Mo-0,5Ti-1B und die Eingrenzung der prozesstechnischen Verfahrensgrenzen durch Warmrissversuche. Erkenntnisse hieraus wurden in einen praxisorientierten, für zukünftige Anwender in KMUs zugänglichen Handlungskatalog für die gießgerechte Auslegung von Bauteilen aus Eisenaluminiden überführt. Fokus wurde insbesondere auf das Feinguss- und Kokillengussverfahren im Schleuderguss gesetzt. Neben zahlreicher Konstruktions- und Gießprozessparameter wurden auch Wärmebehandlungen und Legierungszusätze (Al, Mo, B) variiert, um den Einfluss von Legierungselementen auf Gießbarkeit, Mikrostruktur und mechanische Kennwerte zu bestimmen. Eine umfangreiche Basis an Daten aus Mikrostrukturanalysen (Mikroskopische Bildgebung, Bestimmung von Korngrößen sowie Phasenzusammensetzungen und -anteilen, Fraktographie), mechanischen Tests (Härtemessungen, Druckversuch, Zugversuch, Warmzugversuch, Kriechversuch) sowie Messungen thermophysikalischer Eigenschaften konnte für die Modelllegierung erzeugt werden. Korrelationen dieser Informationen mit Prozessvariablen erlaubten Schlussfolgerungen zu Härtungsmechanismen und Duktilität in der Legierung und wie sie prozesstechnisch in Gieß- und Bauteilauslegung gesteuert werden können. Der erfolgreiche Abguss von hochkomplexen Bauteilgeometrien mit dünnen Wandstärken sowie optimierte Legierungszusammensetzungen zeigen Perspektiven auf neue Anwendungsfelder auf. T2 - FVV Transfer + Netzwerktreffen | Informationstagung – Frühjahr 2023 CY - Würzburg, Germany DA - 29.03.2023 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Microstructure-property-correlation KW - High temperature mechanical properties KW - Creep data KW - Tensile data KW - Fractography KW - Casting PY - 2023 VL - R604 SP - 1 EP - 32 PB - FVV e. V. CY - Frankfurt a.M. AN - OPUS4-57247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - Hans, Ann-Kathrin A1 - von der Au, Marcus A1 - Brand, Izabella A1 - Wittstock, Gunther A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - Long-term corrosion studies of CrCoNi and CrMnFeCoNi in sulfuric acid N2 - This study investigates the long-term corrosion behavior of CrCoNi and CrMnFeCoNi MPEAs over 28 d in 1 M H2SO4. Corrosion progression and passive film evolution were analyzed using open circuit potential measurements, electrochemical impedance spectroscopy, X-ray photoelectron spectroscopy, and scanning electron microscopy. Unlike short-term polarization tests, where CrCoNi exhibited intergranular corrosion, long-term immersion resulted in a stable, Cr-rich passive oxide layer. In contrast, CrMnFeCoNi formed a porous mixed oxide layer, increasing its susceptibility to degradation and revealing a distinct corrosion mechanism. X-ray photoelectron spectroscopy tracking at weekly intervals showed that prolonged immersion led to the transformation of sulfide/sulfite species into a sulfate-containing surface film. This effect was only detectable in long-term corrosion studies. These findings provide new insights into the time-dependent degradation mechanisms of MPEAs and demonstrate that corrosion mechanisms differ significantly from short-term polarization tests. This highlights the need for long-term studies to properly assess material stability in practical applications. KW - Long-term corrosion KW - Multi-principal element alloys (MPEAs) KW - X-ray photoelectron spectroscopy (XPS) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636895 DO - https://doi.org/10.1038/s41529-025-00637-z SN - 2397-2106 VL - 9 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-63689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Wolf, J. Lennard A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Lempp, C. A1 - Menezes, F. A1 - Hagemann, B. T1 - Towards defining reasonable minimum composition thresholds – impacts of variable CO2 stream compositions on transport, injection and storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: Corrosion of pipeline steel, pipeline network design and related transport costs, alteration of well bore cements, pressure development and rock integrity, geochemical reactions, and petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided. T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 DO - https://doi.org/10.2139/ssrn.3816427 SP - 1 EP - 18 AN - OPUS4-52418 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Polymer Coatings ‐ A Guide to Chemistry, Characterization, and Selected Applications N2 - This book grew out of a course on polymer coatings held by the author at the university. It shall serve as an introduction to the wide field of polymer coatings. It is not intended to cover completely all facts on polymer coatings. All chapters are well structured. Selected figures and formulas illustrate the content and contribute to a good understandability. At the end of each chapter some hints for further reading are provided. Finally, the book fulfills its intention to introduce into the topic by providing basics on science and technology of polymer coatings, suitable for chemists in industry, materials scientists, polymer chemists and physical chemists. KW - Corrosion KW - Coating KW - Polymer PY - 2020 DO - https://doi.org/10.1002/maco.202070024 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 2 SP - 321 EP - 322 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stoljarova, A. A1 - Regenspurg, S. A1 - Bäßler, Ralph A1 - Mathiesen, T. A1 - Braüner Nielsen, J. T1 - Effect of lead and copper containing brine on steel materials for geothermal applications – A corrosion study N2 - Geothermal brines often contain high amounts of lead and copper ions that can precipitate as native Cu and Pb as consequence of galvanic corrosion when brines react with carbon steel materials. This contribution evaluates which materials could overcome the problem of galvanic corrosion at geothermal environment. The behavior of these materials in water containing high chloride concentration (> 100 g/L NaCl) as well as various amounts of dissolved bCl2 and/or CuCl2 was characterized by electrochemical and exposure measurements. Both methods reveal carbon steel suffers corrosion susceptibility, accompanied by Cu◦ and/or Pb◦ precipitation on the surface. Electrochemical measurements on stainless steels result in significant difference in corrosion and repassivation potentials (Ecorr = -189 mV, Erep = 70 mV), indicating a good corrosion resistance. KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 DO - https://doi.org/10.1016/j.geothermics.2020.102024 SN - 0375-6505 VL - 91 SP - NIL_75 EP - NIL_85 PB - Elsevier CY - Amsterdam AN - OPUS4-51976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - An, Biwen Annie A1 - Kleinbub, Sherin A1 - Özcan Sandikcioglu, Özlem A1 - Koerdt, Andrea T1 - Iron to Gas: Versatile Multiport Flow-Column Revealed Extremely High Corrosion Potential by Methanogen-Induced Microbiologically Influenced Corrosion (Mi-MIC) N2 - Currently, sulfate-reducing bacteria (SRB) is regarded as the main culprit of microbiologically influenced corrosion (MIC), mainly due to the low reported corrosion rates of other microorganisms. For example, the highest reported corrosion rate for methanogens is 0.065 mm/yr. However, by investigating methanogen-induced microbiologically influenced corrosion (Mi-MIC) using an in-house developed versatile multiport flow test column, extremely high corrosion rates were observed. We analyzed a large set of carbon steel beads, which were sectionally embedded into the test columns as substrates for iron-utilizing methanogen Methanobacterium IM1. After 14 days of operation using glass beads as fillers for section separation, the highest average corrosion rate of Methanobacterium IM1 was 0.2 mm/yr, which doubled that of Desulfovibrio ferrophilus IS5 and Desulfovibrio alaskensis 16109 investigated at the same conditions. At the most corroded region, nearly 80% of the beads lost 1% of their initial weight (fast-corrosion), resulting in an average corrosion rate of 0.2 mm/yr for Methanobacterium IM1-treated columns. When sand was used as filler material to mimic sediment conditions, average corrosion rates for Methanobacterium IM1 increased to 0.3 mm/yr (maximum 0.52 mm/yr) with over 83% of the beads having corrosion rates above 0.3 mm/yr. Scanning electron images of metal coupons extracted from the column showed methanogenic cells were clustered close to the metal surface. Methanobacterium IM1 is a hydrogenotrophic methanogen with higher affinity to metal than H2. Unlike SRB, Methanobacterium IM1 is not restricted to the availability of sulfate concentration in the environment. Thus, the use of the multiport flow column provided a new insight on the corrosion potential of methanogens, particularly in dynamic conditions, that offers new opportunities for monitoring and development of mitigation strategies. Overall, this study shows under certain conditions methanogenic archaea can cause higher corrosion than SRB, specific quantifications, i.e., maximum, average, and minimum corrosion rates can be determined, and that spatial statistical evaluations of MIC can be carried out. KW - Microbiologically influenced corrosion KW - Methanogen KW - Methane KW - Biocorrosion KW - Flow system KW - Modeling KW - Multiport PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506084 DO - https://doi.org/10.3389/fmicb.2020.00527 VL - 11 SP - Article 527 PB - Frontiers in microbiology AN - OPUS4-50608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Bettge, Dirk A1 - Buggisch, E. A1 - Schiller, Bernadette Nicole A1 - Beck, M. T1 - Corrosion Study on Wellbore Materials for the CO2 Injection Process N2 - For reliability and safety issues of injection wells, corrosion resistance of materials used needs to be determined. Herein, representative low-cost materials, including carbon steel X70/1.8977 and low alloyed steel 1.7225, were embedded in mortar to mimic the realistic casing-mortar interface. Two types of cement were investigated: (1) Dyckerhoff Variodur commercial Portland cement, representing a highly acidic resistant cement and (2) Wollastonite, which can react with CO2 and become stable under a CO2 stream due to the carbonation process. Exposure tests were performed under 10 MPa and at 333 K in artificial aquifer fluid for up to 20 weeks, revealing crevice corrosion and uniform corrosion instead of expected pitting corrosion. To clarify the role of cement, simulated pore water was made by dispersing cement powder in aquifer fluid and used as a solution to expose steels. Surface analysis, accompanied by element mapping on exposed specimens and their crosssections, was carried out to trace the chloride intrusion and corrosion process that followed. KW - Carbon capture storage KW - CCS KW - Carbon dioxide KW - Corrosion KW - Carbon steel KW - Aquifer fluid KW - Cement KW - Casing KW - Pitting PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519774 DO - https://doi.org/10.3390/pr9010115 SN - 2227-9717 VL - 9 IS - 1 SP - 115 PB - MDPI CY - Basel AN - OPUS4-51977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Schütter, J. D. A1 - Wagner, R. A1 - Dimper, M. A1 - Lützenkirchen-Hecht, D. A1 - Özcan Sandikcioglu, Özlem T1 - Trained to corrode: Cultivation in the presence of Fe(III) increases the electrochemical activity of iron reducing bacteria – An in situ electrochemical XANES study N2 - This paper reports results from in situ electrochemical X-ray absorption near-edge spectroscopy (XANES) studies of the corrosion processes on model thin iron films in the presence of iron reducing bacteria Shewanella putrefaciens. Here we investigate the electrochemical activity of two cultures grown in the presence and absence of Fe(III) citrate in the culture medium. The XANES spectra and the OCP data of the Fe sample incubated with the culture grown in absence of Fe(III) did not show any significant changes during twenty hours of monitoring. In the case of the culture grown in Fe(III) containing medium, an accelerated dissolution of the iron film was observed together with the formation of a mixed Fe(II)-Fe(III) hydroxide surface layer. The open circuit potential (OCP) steadily approached the free corrosion potential of iron in neutral chloride containing electrolytes, indicating a continuous dissolution process without passivation. KW - Microbiologically influenced corrosion KW - XANES KW - Electrochemistry KW - Iron reducing bacteria PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505732 DO - https://doi.org/10.1016/j.elecom.2020.106673 VL - 112 SP - 106673 PB - Elsevier B.V. AN - OPUS4-50573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czerski, Jakub A1 - Mitoraj-Krolikowska, Marzena A1 - Godlewska, Elzbieta A1 - Wetzel, Annica A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem A1 - Marzec, Mateusz A1 - Goly, Marcin T1 - Corrosion and passivation of AlCrFe2Ni2Mox high-entropy alloys in sulphuric acid N2 - Corrosion behaviour of AlCrFe2Ni2Mox (x = 0.0, 0.1, 0.15, 0.3 and 0.6) high-entropy alloys was investigated in a 0.1 M H2SO4 solution. Passive films formed upon anodic polarisation, built of Al-based inner layer and (Cr, Fe, Mo)-based outer layer, had good protective properties. In particular, they prevented corrosion of the (Al, Ni)-rich BCC-B2 phase, which was observed under open-circuit conditions. Moderate amounts of Mo, up to x = 0.3, positively affected the passivation ability of AlCrFe2Ni2. Significant changes in microstructure and phase composition of the alloy at higher Mo concentrations (x = 0.6) resulted in deterioration of its corrosion resistance. KW - EIS KW - Alloy KW - Sulphuric acid KW - AFM KW - Acid corrosion KW - Passive films PY - 2024 DO - https://doi.org/10.1016/j.corsci.2024.111855 SN - 0010-938X VL - 229 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-59703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kratzig, A. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Menneken, M. A1 - Bäßler, Ralph T1 - Early Stage of Corrosion Formation on Pipeline Steel X70 Under Oxyfuel Atmosphere at Low Temperature N2 - The early stage of corrosion formation on X70 pipeline steel under oxyfuel atmosphere was investigated by applying a simulated gas mixture (CO2 containing 6700 ppmv O2, 100 ppmv NO2, 70 ppmv SO2 and 50 ppmv H2O) for 15 h at 278 K and ambient pressure. Short-term tests (6 h) revealed that the corrosion starts as local spots related to grinding marks progressing by time and moisture until a closed layer was formed. Acid droplets (pH 1.5), generated in the gas atmosphere, containing a mixture of H2SO4 and HNO3, were identified as corrosion starters. After 15 h of exposure, corrosion products were mainly X-ray amorphous and only partially crystalline. In-situ energy-dispersive X-ray diffraction (EDXRD) results showed that the crystalline fractions consist primarily of water-bearing iron sulfates. Applying Raman spectroscopy, water-bearing iron nitrates were detected as subordinated phases. Supplementary long-term tests exhibited a significant increase in the crystalline fraction and formation of additional water-bearing iron sulfates. All phases of the corrosion layer were intergrown in a nanocrystalline network. In addition, numerous globular structures have been detected above the corrosion layer, which were identified as hydrated iron sulphate and hematite. As a type of corrosion, shallow pit formation was identified, and the corrosion rate was about 0.1 mma−1. In addition to in-situ EDXRD, SEM/EDS, TEM, Raman spectroscopy and interferometry were used to chemically and microstructurally analyze the corrosion products. KW - Corrosion KW - CCUS KW - In-situ ED-XRD KW - CO2 pipeline transport KW - Oxyfuel KW - Carbon steel KW - Impurities PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506303 DO - https://doi.org/10.3390/pr8040421 SN - 2227-9717 VL - 8 IS - 4 SP - 421-1 EP - 421-19 PB - MDPI CY - Basel AN - OPUS4-50630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, Chayanika A1 - Kastania, Eleni A1 - Witt, Julia A1 - Özcan Sandikcioglu, Özlem T1 - Corrosion protection properties of poly(4-vinyl pyridine) containing multilayer polymeric coatings on magnesium alloy AZ31 N2 - The aim of this study is to develop polymeric thin films for corrosion protection of magnesium alloy AZ31. As polymer matrix, poly(4-vinyl pyridine) (P4VP) is selected due to its semiconducting properties and protonic conductivity. Polyacrylic acid is tested as crosslinking layers to improve interfacial adhesion. The macroscopic corrosion properties of the multilayer coatings are investigated by means of electrochemical methods, such as linear sweep voltammetry and electrochemical impedance spectroscopy (EIS), in corrosive media simulating technical and biomedical applications. It is demonstrated that thin multilayer coatings can suppress the corrosion rates of magnesium alloys. To our best knowledge, this is the first demonstration of the use of P4VP as a conducting polymer film with protonic conductivity for corrosion protection of magnesium alloys. KW - Multilayercoatings KW - AZ31 KW - Corrosion protection KW - Intrinsically conducting polymers KW - Magnesium alloys PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551799 DO - https://doi.org/10.1002/maco.202112708 SN - 0947-5117 VL - 73 IS - 3 SP - 427 EP - 435 PB - Wiley VHC-Verlag AN - OPUS4-55179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rizzardi, Q. A1 - McElfresh, C. A1 - Sparks, G. A1 - Stauffer, D. A1 - Marian, J. A1 - Maaß, Robert T1 - Mild-to-wild plastic transition is governed by athermal screw dislocation slip in bcc Nb N2 - Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process. However, it is now recognized that plasticity can be determined by longrange correlated and intermittent collective dislocation processes, known as avalanches. Here we demonstrate in body-centered cubic Nb how the long-range and scale-free dynamics at room temperature are progressively quenched out with decreasing temperature, eventually revealing intermittency with a characteristic length scale that approaches the Burgers Vector itself. Plasticity is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow (‘mild’) coexisting with sporadic Bursts (‘wild’) controlled by athermal screw dislocation activity, thereby violating the classical Notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. Our results indicate that plasticity at any scale can be understood in terms of the coexistence of these mild and wild modes of deformation, which could help design better alloys by suppressing one of the two modes in desired temperature Windows. KW - Plastic deformation KW - Microplastic stress KW - Intermittent microplasticity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543927 DO - https://doi.org/10.1038/s41467-022-28477-4 VL - 13 IS - 1 SP - 1 EP - 9 PB - Nature AN - OPUS4-54392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moschetti, Michael A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Porohovoj, Ilja A1 - Göbel, Artur A1 - Pfennig, Anja A1 - Bettge, Dirk A1 - Maaß, Robert T1 - Robot-Assisted Automated Serial-Sectioning and Imaging for 3D Microstructural Investigations N2 - Comprehensive materials characterization requires precise structural knowledge beyond traditional methods. The robot-assisted automated serial-sectioning and imaging (RASI) platform, developed at BAM, provides automated 3D metallographic reconstructions, enabling detailed microstructural analysis of technical materials. This article showcases RASI’s capabilities through several case studies, including characterization of lamellar graphite in gray cast iron, porosity in sintered steel, melt pool morphology in additively manufactured 316L stainless steel, defects in metal-ceramic packages, and oxidation behavior in an Fe-12Cr-2Co alloy. By automating sample handling, mechanical serial-sectioning, etching, and optical imaging, RASI captures complex 3D microstructures with high precision and at high speed. This approach reveals microstructural features missed by 2D analysis, even using stereological assumptions. Specifically, statistically rare and large microstructural features, such as secondary phases or interconnected pores, become apparent, which 2D methods cannot reveal. The generated volumetric data can furthermore serve as quantitative reference datasets (i.e., the ‘ground truth’) essential for validating other 3D characterization techniques and computational models, helping to bridge the gap between predictive simulations and real-world material behavior. RASI’s modular design makes it a flexible tool that provides realistic 3D insights into materials, which can be used for advanced materials research, process optimization, and quality control. KW - 3D metallography KW - Automated microstructure characterization KW - Image segmentation KW - Mechanical polishing based serial-sectioning KW - Process-microstructure-property relationships KW - Quantitative microstructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649614 DO - https://doi.org/10.1002/adem.202502202 SN - 1527-2648 VL - 28 IS - 2 SP - 1 EP - 14 PB - Wiley-VCH GmbH AN - OPUS4-64961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Structural dynamics in metallic glasses due to Thermal and Mechanical Stress N2 - This talk addresses aging induced property changes of metallic glasses. Priority is given thermally and mechanically induced structural changes, of which the time-dependent dynamics is tracked using coherent scattering. Strong intermittency is observed and accelerated transport is seen at the smallest applied stresses. These findings have significant implications for how metallic glass components respond in realistic service conditions. T2 - Seminar Universität Münster 2020 CY - Münster, Germany DA - 01.12.2020 KW - Metallic glasses KW - Structure PY - 2020 AN - OPUS4-60714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Yu A1 - Bo, Zhen-Xing A1 - Zhou, Hong Bo A1 - Sun, Bao-An A1 - Sun, Yong Hao A1 - Maaß, Robert A1 - Wang, Wei Hua T1 - Nanoindentation reveals universal scaling of pop-in plasticity in metallic glasses N2 - Plastic flow of metallic glasses proceeds intermittently in the inhomogeneous deformation regime. Mediated via shear bands, quasi-static straining gives rise to plastic instabilities that are measured as abrupt displacement bursts or pop-ins. The latter is a well-known feature in nanoindentation, where its first occurrence probes the critical and site-specific stress of nano-scale incipient shear deformation. Here we show that the statistical distribution of the stress and magnitude of the first shear instability, as well as its successive higher-order events, universally follow Weibull statistics across ten different metallic glasses. This indicates a fundamentally identical plastic process across glass-forming alloys and progressing deformation that is governed by a weakest-link phenomenon. This finding stands in strong contrast to crystalline alloys, where both defect nucleation and defect-structure evolution control shear instabilities and depend on the deformation history. KW - Metallic glasses KW - Nanoindentation KW - Intermittent flow KW - Pop-ins KW - Weibull distribution PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624772 DO - https://doi.org/10.1016/j.scriptamat.2025.116549 VL - 259 SP - 1 EP - 5 PB - Elsevier Inc. AN - OPUS4-62477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Das, Amlan A1 - Rashidi, Reza A1 - Dufresne, Eric A1 - Maaß, Robert T1 - Metallic glasses: Elastically stiff yet flowing at any stress N2 - Crystalline solids have a minimum stress needed to displace atoms or to move defects. This stress defines the true elastic limit and is generally a sizeable share of the macroscopic yield stress. Here we demonstrate that a metallic glass, an amorphous solid with a yield stress in the giga-pascal regime, lacks such a true microscopic elastic limit. Leveraging in-situ coherent x-ray scattering, we uncover a strongly accelerated atomic-scale transport upon the application of a stress as small as 0.005 times the yield stress. With increasing stress levels, the distribution of structural relaxation times changes from compressed exponential to simple exponential form, revealing a stress–temperature equivalence in the time-scale domain. These findings strongly promote a microstructurally heterogeneous picture of metallic glasses, in which a part of the amorphous microstructure controls macroscopic yielding whereas another part admits microplastic flow at any stress. KW - Metallic glasses KW - Microstructure PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624530 DO - https://doi.org/10.1016/j.mattod.2024.11.015 VL - 82 SP - 92 EP - 98 PB - Elsevier B.V. AN - OPUS4-62453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Özcan Sandikcioglu, Özlem T1 - DELTA - Investigation of corrosion and microbially influenced corrosion processes by means of X-Ray absorption spectroscopy N2 - Alloys relevant for corrosion research are inherently complex in chemical composition and microstructure. Their local surface chemistry differs significantly from the bulk composition and their surfaces are subjected to ever changing environmental conditions. Thus, a thorough understanding of the mechanisms leading to material degradation and failure requires a detailed characterisation of the initial and final states as well as an adequate monitoring of the relevant properties as a function of time. Moreover, corrosion products tend to oxidize in contact with the atmosphere. Microbially influenced corrosion (MIC) poses a particular challenge regarding the experimental methods that can be used for the investigations. The use of highly sensitive methods of ultra-high vacuum surface analysis requires the removal of the biofilm, which leads to significant changes in the interfacial chemistry. In recent projects we applied X-ray absorption near edge spectroscopy (XANES) to investigate mechanisms of aqueous corrosion, high temperature corrosion and MIC processes of stainless steel and multi-principal element alloys (MPEAs). By combining in situ XANES studies on model thin films with ex situ XANES analysis of technical samples we aimed to obtain a holistic understanding of degradation processes. In this presentation we will summarize our results on the application of XANES to corrosion and MIC research with two case studies. In the first case study, in situ and ex situ XANES were used for the investigation of aqueous and high-temperature corrosion processes of alloys from FeNiCr-Mn MPEA family to clarify the role of Mn in determining the corrosion resistance and passive film formation. Our results indicate that Mn plays a major role in suppressing Fe oxidation. In the second example we have shown by means of in situ and ex situ XANES analysis that cultivation of metal reducing bacteria (MRB) in abundance of Fe(III) ions leads to a significant increase in electrochemical activity and thus, to an accelerated corrosion of the metallic substrate. This implies that bacterial colonies released from active corrosion sites might show a preconditioning effect and pose a higher corrosion risk. T2 - eMRS 2024 Spring Meeting CY - Strasbourg, France DA - 27.05.2024 KW - Corrosion KW - XANES KW - MIC KW - Multi-principal element alloys PY - 2024 AN - OPUS4-62636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Almalla, A. A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - In Situ Atomic Force Microscopy Analysis of the Corrosion Processes at the Buried Interface of an Epoxy-like Model Organic Film and AA2024-T3 Aluminum Alloy N2 - The application of characterization methods with high spatial resolution to the analysis of buried coating/metal interfaces requires the design and use of model systems. Herein, an epoxy-like thin film is used as a model coating resembling the epoxy-based coatings and adhesives widely used in technical applications. Spin coating is used for the deposition of a 30 nm-thin bilayer (BL) composed of poly-(ethylenimine) (PEI) and poly[(o-cresyl glycidyl ether)-co-formaldehyde] (CNER). Fourier-transform infrared spectroscopy (FTIR) results confirm that the exposure of coated AA2024-T3 (AA) samples to the corrosive electrolyte solution does not cause the degradation of the polymer layer. In situ atomic force microscopy (AFM) studies are performed to monitor local corrosion processes at the buried interface of the epoxy-like film and the AA2024-T3 aluminum alloy surface in an aqueous electrolyte solution. Hydrogen evolution due to the reduction of water as the cathodic corrosion reaction leads to local blister formation. Based on the results of the complementary energy-dispersive X-ray spectroscopy (EDX) analysis performed at the same region of interest, most of the hydrogen evolved originates at the vicinity of Mg-containing intermetallic particles. KW - Scanning Kelvin probe force microscopy KW - Aluminum alloys KW - Buried interfaces KW - In situ atomic force microscopy KW - Local corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546932 DO - https://doi.org/10.1002/adem.202101342 SN - 1438-1656 SP - 1 EP - 9 PB - Wiley VHC-Verlag AN - OPUS4-54693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Study of Polyaniline/Silicon Dioxide based Coating on Carbon Steel in Artificial Geothermal Brine N2 - By using the available resources in Indonesia, such as silicon dioxide and marine coating base, the PANI/SiO2 modified alkyd coating was able to protect carbon steel in a deaerated artificial geothermal water. The screening of coatings shows that the modification by adding individual pigment was not sufficient to protect carbon steel even during a short-term exposure, indicated by the discoloration after only seven days of exposure. Electrochemical tests indicated that there was no significant change in the Ecorr between the coated and uncoated carbon steel at room temperature. At 150 °C, the coated carbon steel has a lower potential than that of carbon steel, indicating that the coating is protecting carbon steel cathodically or slowing down the corrosion reaction. Finally, a long-term exposure test confirmed that the PANI/SiO2 modified coating successfully protects the carbon steel in the Sibayak artificial geothermal water up to 150 °C for 6 months. T2 - World Geothermal Congress CY - Online meeting DA - 15.06.2021 KW - Coatings KW - Corrosion KW - Polyaniline KW - Sibayak KW - SiO2 KW - Geothermal PY - 2021 AN - OPUS4-52831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - von der Au, Marcus A1 - Dietrich, P. M. A1 - Radnik, Jörg A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - The comparison of the corrosion behavior of the CrCoNi medium entropy alloy and CrMnFeCoNi high entropy alloy N2 - This work presents the determination of the corrosion characteristics of CrCoNi (medium entropy alloy) and CrMnFeCoNi (high entropy alloy) in 0.1 M NaCl and 0.1 M H2SO4. The morphology and chemical composition of the oxide layers formed on CrCoNi and CrMnFeCoNi were comparatively analyzed by scanning Kelvin probe microscopy (SKPFM) and scanning electron microscopy (SEM) and supported with chemical analysis by means of inductively coupled plasma mass spectrometry (ICP-MS) and X-Ray photoelectron spectroscopy (XPS). The analysis of the 3p core level peaks showed that the oxide layer (native and after anodic passivation) on CrCoNi consisted mainly of Cr oxides, while the oxide layer on CrMnFeCoNi was primarily composed of a mixture of Cr and Fe oxides. In addition, XPS was utilized to assess the oxide layer thicknesses. These results were compared to the thicknesses obtained by means of electrochemical impedance spectroscopy (EIS), with both approaches yielding values up to about 4 nm depending on the electrolyte and the alloy. Cyclic polarization measurements indicated superior corrosion resistance of CrCoNi in both aqueous environments compared to CrMnFeCoNi, as well as to AISI 304 stainless steel. KW - Medium entropy alloy KW - High entropy alloy KW - SKPFM KW - XPS KW - Passivation KW - Corrosion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559902 DO - https://doi.org/10.1016/j.apsusc.2022.154171 SN - 0169-4332 VL - 601 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-55990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Aristia, Gabriela T1 - Geothermie aus dem Vulkan – sicher und wirtschaftlich N2 - Indonesien gilt aufgrund seiner vielen Vulkane als einer der Hotspots für Geothermie. Doch Salz und Hitze setzen den Geothermie‐Anlagen zu und gefährden ihre Sicherheit und Wirtschaftlichkeit. Ein Team an der BAM hat günstigen, lokal verfügbaren Baustahl jetzt so beschichtet, dass ein nachhaltiger und sicherer Betrieb der Geothermie‐Kraftwerke möglich ist ‐ auch unter Extrembedingungen. Das BAM‐Team will das Beschichtungssystem nun den Anwendern in Indonesien zur Verfügung stellen, damit es unter Realbedingungen in einem Geothermie‐Kraftwerk getestet werden kann. Der Schutz vor Korrosion ist mitentscheidend, weil sie die Lebensdauer dieser Kraftwerke bestimmt. Unsere Arbeit könnte die Effizienz der Energieproduktion mit Geothermie wesentlich verbessern. KW - Geothermie KW - Korrosion PY - 2020 DO - https://doi.org/10.1002/maco.202070086 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 8 SP - 1 EP - 2 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51074 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rashidi, Reza A1 - Vaerst, Olivia A1 - Riechers, Birte A1 - Rösner, Harald A1 - Wilde, Gerhard A1 - Maaß, Robert T1 - Atomic-scale strain fluctuations as an origin for elastic microstructures in metallic glasses N2 - Metallic glasses (MGs) exhibit an elastic microstructure that spans from a few to hundreds of nanometers, the origin of which continues to remain poorly understood. Here we employ four-dimensional scanning transmission electron microscopy (4D-STEM) on a Zr65Cu25Al10 (at. %) bulk MG. Mapping local diffraction patterns over representative areas also probed elastically with automated nanoindentation, two comparable correlation length scales have been identified. Specifically, local diffraction patterns are analyzed with respect to their ellipticity, revealing systematic fluctuations between positive and negative volumetric strains. A power spectrum analysis of the strain fluctuations returns a dominant length scale of the order of 100 nm, which is very much compatible with what elastic property mapping indicates. Annealing reduces the magnitude of the statistical strain fluctuations, without strongly affecting the associated fluctuation length scale. These findings demonstrate that atomic-scale strains are very likely the origin of the structurally unexpected large elastic fluctuations obtained in nanoscale contact mechanics experiments. KW - Metallic glass KW - 4D-STEM KW - Strain anisotropy KW - Nanoindentation KW - Elastic microstructure KW - Heterogeneities PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654991 DO - https://doi.org/10.1016/j.actamat.2026.121982 SN - 1359-6454 VL - 308 SP - 1 EP - 8 PB - Elsevier Inc. AN - OPUS4-65499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Raedel, Martina T1 - Conservation of damaged architectural aluminum elements N2 - Aluminum is an often-used building material in modern architecture. In recent years buildings from the 1950th and 1960th are increasingly subject of conservation works including the aluminum parts. Typical surface damages are signs of corrosion caused by weathering processes or scratches in the anodized layer due to extensive wear. To repair damaged aluminum surfaces, there are usually two options: smaller areas are repaired by using a touch-up pen, for larger damages it is necessary to remove the anodized layer completely. Both possibilities are disadvantageous for the objects; the touch-up pen often does not match the color together with an insufficient corrosion protection, while newly anodized layers often differ in color and gloss from the original surface. For this reason, a research project was initiated to develop a mobile method to repair anodized aluminum parts. The first step focusses on the mobile anodization process by using the electrolyte with a gel substrate. Different cathodic materials are to be tested together with appropriate cooling material. The anodized area should be isolated to protect undamaged areas. Examinations of the produced layers are conducted by using Keyence microscope, eddy current testing and ESEM analysis. Further steps are to transform the coloring and sealing process for mobile application. Color could be applied by using a brush or by spray while the sealing process could be performed with water vapor. An heatable putty knife could be used, if heating up the area will be necessary. Once the application process is developed, the anodization will be tested on samples with artificial damages, fixed in horizontal and vertical positions. The stability of the anodized surface will be examined by accelerated ageing in a climate chamber and outdoor weathering. The electrolyte (diluted sulfuric acid) was combined with a gel binder to enable a mobile application. Several thickening agents were tested concerning their conductivity and stability in acid systems. Anodization tests with different cathodic material and shapes were conducted. The temperature during anodization was controlled and adjusted if necessary. The anodized area was restricted by using either a lacquer, an adhesive or a removable silicon barrier. The fist results show the feasibility of the method on enclosed areas. The achieved thickness was measured by eddy current testing and the structure was controlled by ESEM analysis. The examinations show a connection between thickness and porosity of the anodized layers and the temperature during the application process. Next steps are testing mobile coloring and sealing methods followed by mobile anodization on artificial damaged areas. T2 - Metal 2019 CY - Neuchâtel, Switzerland DA - 02.09.2019 KW - Mobile anodisation KW - Aluminium KW - Conservation KW - Damage repair PY - 2020 UR - https://www.lulu.com/shop/claudia-chemello-and-laura-brambilla-and-edith-joseph/metal-2019-proceedings-of-the-interim-meeting-of-the-icom-cc-metals-working-group-september-2-6-2019-neuch%C3%A2tel-switzerland-ebook/ebook/product-24517161.html AN - OPUS4-51479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Wechselwirkungen in Geothermieanlagen - nicht nur ein Beständigkeitsaspekt N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallische Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern bewertet, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren. Mit Hilfe von elektrochemischen und Langzeittests wurde die Eignung verschiedener metallener Werkstoffe mittels kritischer Potentiale und Korrosionsraten untersucht. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickelbasislegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedrig legierte Stähle (neben den höher legierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Vortrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungs-komponenten. T2 - Geothermiekongress 2024 CY - Potsdam, Germany DA - 22.10.2024 KW - Örtliche Korrosion KW - Edelstahl KW - Geothermie KW - Ni-Legierung KW - Abscheidung PY - 2024 AN - OPUS4-61441 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Wasserstoffdiffusion und lokale Volta-Potentiale in Hoch- und Mittelentropie-Legierungen N2 - Hochentropie-Legierungen (HEAs) zeichnen sich durch einen Mischkristall-System aus mindestens fünf und Mittelentropie-Legierungen (MEAs) durch mindestens drei Hauptlegierungselemente aus, in äquiatomarer Zusammensetzung. Sie zeigen außergewöhnliche Anwendungseigenschaften, wie z.B. hohe Festigkeit, Duktilität oder Korrosionsbeständigkeit. Zukünftige HEA/MEA-Komponenten aufgrund ihrer Eigenschaften für wasserstoffhaltige Umgebungen (wie Behälter für kryogene oder Hochdruckspeicherung) von Interesse. Daher ist die Bewertung der Wasserstoffabsorption und die Diffusion in diesen Materialien von großer Bedeutung. Dazu wurden in unserer Studie eine CoCrFeMnNi-HEA und eine CoCrNi-MEA untersucht. Die Proben wurden elektrochemisch mit Wasserstoff beladen. Für die Ermittlung des Wasserstoffdiffusionsverhaltens wurde die thermische Desorptionsanalyse (TDA) mit unterschiedlichen Heizraten bis zu 0,250 K/s angewandt. Die nachfolgende Peakentfaltung der Signale führte zu Hochtemperatur-Desorptionsspitzen und Wasserstofftrapping auch über 280°C. Eine resultierende Gesamtwasserstoffkonzentration > 40 ppm wurde für den MEA ermittelt und > 100 ppm für den HEA. Dies deutet auf zwei wichtige Effekte hin: (1) verzögerte Wasserstoffdiffusion und (2) eine beträchtliche Menge an getrapptem Wasserstoff auch bei hoher Temperatur. Beide Effekte können hinsichtlich einer wasserstoffunterstützten Rissbildung kritisch werden, dies erfordert jedoch weitere Untersuchungen. Zusätzlich erfolgte die Bestimmung des lokalen Volta-Potentials mittels hochauflösender Kelvin-Sonden-Kraft-Mikroskopie (SKPFM). Die ermittelten Scans zeigen einen bestimmten Einfluss der Wasserstoffbeladung auf die Potentiale. T2 - Symposium on Materials and Joining Technology CY - Online meeting DA - 07.09.2020 KW - Wasserstoff KW - High-entropy alloy KW - Diffusion KW - Scanning kelvin probe force microscopy KW - Thermal desorption analysis PY - 2020 AN - OPUS4-51187 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Preliminary Study on Al2O3 Sol-Gel Coating for Corrosion Protection of Martensitic Stainless Steel in Artificial Geothermal Water N2 - Al2O3 coatings are often used as protective layers on steels against electrochemical and high-temperature corrosion because they are chemically inert and stable at elevated temperatures. This study presents preliminary work on the possibilities of using Al2O3 sol-gel coatings for corrosion protection of martensitic stainless steels in geothermal environments. Al2O3 sol-gel coatings were applied on UNS S42000, which is known to be susceptible to uniform and localized corrosion. The coated steel specimens were then tested in two types of artificial geothermal water, which simulate the geothermal fluids found in Sibayak (SBY), Indonesia, and North German Basin (NGB), Germany, respectively. SBY has pH 4 and 1.5 g/L of chloride ions, whereas NGB has a pH of 6 and 166 g/L of chloride ions. All experiments were carried out in autoclaves at 150 °C and 1 MPa under the deaerated condition. Evaluations were performed by investigating the surface profiles of both uncoated and coated steels before and after the corrosion test using a Laser Scanning Microscope (LSM) and Scanning Electron Microscope (SEM). Finally, Electrochemical Impedance Spectroscopy (EIS) was performed to compare the corrosion resistance of Al2O3 coated steels in SBY and NGB solutions. It was observed from the corrosion test that Al2O3 coatings are more suitable for use in the geothermal water with a higher pH. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Protective coating KW - Sol-gel coating KW - Geothermal KW - Martensitic steel KW - Corrosion PY - 2021 AN - OPUS4-52500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wetzel, Annica A1 - Morell, Daniel A1 - von der Au, Marcus A1 - Wittstock, Gunther A1 - Özcan Sandikcioglu, Özlem A1 - Witt, Julia T1 - Transpassive Metal Dissolution vs. Oxygen Evolution Reaction: Implication for Alloy Stability and Electrocatalysis T1 - Transpassive Metallauflösung vs. Sauerstoffentwicklung: Auswirkungen auf Legierungsstabilität und Elektrokatalyse N2 - Multi-principal element alloys (MPEAs) are gaining interest in corrosion and electrocatalysis research due to their electrochemical stability across a broad pH range and the design flexibility they offer. Using the equimolar CrCoNi alloy, we observe significant metal dissolution in a corrosive electrolyte (0.1 M NaCl, pH 2) concurrently with the oxygen evolution reaction (OER) in the transpassive region despite the absence of hysteresis in polarization curves or other obvious corrosion indicators. We present a characterization scheme to delineate the contribution of OER and alloy dissolution, using scanning electrochemical microscopy (SECM) for OER-onset detection, and quantitative chemical analysis with inductively coupled-mass spectrometry (ICP-MS) and ultraviolet visible light (UV-Vis) spectroscopy to elucidate metal dissolution processes. In-situ electrochemical atomic force microscopy (EC-AFM) revealed that the transpassive metal dissolution on CrCoNi is dominated by intergranular corrosion. These results have significant implications for the stability of MPEAs in corrosion systems, emphasizing the necessity of analytically determining metal ions released from MPEA electrodes into the electrolyte when evaluating Faradaic efficiencies of OER catalysts. The release of transition metal ions not only reduces the Faradaic efficiency of electrolyzers but may also cause poisoning and degradation of membranes in electrochemical reactors. N2 - Multi-Hauptelement-Legierungen (MPEAs) gewinnen in der Korrosions- und Elektrokatalyseforschung aufgrund ihrer elektrochemischen Stabilität über einen breiten pH-Bereich und der Vielfalt der möglichen chemischen Zusammensetzungen zunehmend an Interesse. In unseren Untersuchungen mit der äquimolaren CrCoNi-Legierung in einem sauren Elektrolyten (0.1 M NaCl, pH 2) beobachteten wir eine signifikante Metallauflösung, die mit der Sauerstoffentwicklungsreaktion (OER) im transpassiven Bereich einhergeht, obwohl in zyklischen Polarisationskurven keine Hysterese auftrat oder andere offensichtliche Korrosionsindikatoren vorlagen. In diesem Artikel wird ein Charakterisierungskonzept eingeführt, dass die Beiträge der OER und der Legierungsauflösung differenziert. Hierfür kommt die elektrochemische Rastermikroskopie (SECM) zum Nachweis des Beginns der OER und die quantitative chemische Analyse mit induktiv gekoppelter Massenspektrometrie (ICP-MS) und UV/Vis-Spektrometrie zur Aufklärung der Metallauflösungsprozesse zum Einsatz. Die elektrochemische In situ-Atomkraftmikroskopie (EC-AFM) zeigte, dass die intergranulare Korrosion der dominierende Mechanismus der transpassive Metallauflösung von CrCoNi ist. Diese Ergebnisse besitzen erhebliche Auswirkungen für die Beurteilung der Stabilität von MPEAs in Korrosionssystemen und der Stromausbeute von OER-Katalysatoren auf der Basis von MPEAs. Die Daten unterstreichen die Notwendigkeit der analytischen Bestimmung von Metallionen, die von MPEA-Elektroden freigesetzt werden. Die Freisetzung von Übergangsmetallionen verringert nicht nur die Stromausbeute von Elektrolyseuren, sondern kann zu einer Schädigung von Membranen in elektrochemischen Reaktoren führen. KW - Transpassive dissolution KW - Corrosion KW - Multi-prinicpal element alloys (MPEAs) KW - Passivation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597045 DO - https://doi.org/10.1002/anie.202317058 SP - 1 EP - 8 PB - Wiley VHC-Verlag AN - OPUS4-59704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, H. A1 - Fischer, S. A1 - Le, Quynh Hoa A1 - Bettge, Dirk A1 - Bäßler, Ralph A1 - Maßmann, J. A1 - Ostertag-Henning, C. A1 - Lennard Wolf, J. A1 - Pumpa, M. A1 - Lubenau, U. A1 - Knauer, S. A1 - Jaeger, P. A1 - Neumann, A. A1 - Svensson, K. A1 - Pöllmann, H. A1 - Lempp, C. A1 - Menezes, F. A1 - Hagemann, B. T1 - Towards Defining Reasonable Minimum Composition Thresholds – Impacts of Variable CO2 Stream Compositions on Transport, Injection and Storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: • corrosion of pipeline steel, • pipeline network design and related transport costs, • alteration of well bore cements, • pressure development and rock integrity, • geochemical reactions, and • petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for each individual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv) impurity combinations to be avoided. T2 - The 15th Greenhouse Gas Control Technologies Conference CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 DO - https://doi.org/10.2139/ssrn.3816427 SP - 1 EP - 18 PB - Elservier AN - OPUS4-52940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion‐Resistant Linings and Coatings N2 - This book introduces to aspects to be considered when dealing with coatings and linings. Philip A. Schweitzer covers and compares a variety of specific coatings and their applications. In 18 chapters he divided the content into two main parts: linings and coatings. All professionals involved in design and maintenance processes get by this book a compact survey of necessary considerations which needs to be done when applying surface protection measures. The literature references at the end of some chapters support the readers finding additional information about the special topic, mainly written by the author himself. Since this newly issued paperback edition is a 1:1 re‐print of the 2001 hardcover version, neither current publications are referenced, nor revisions were made. KW - Corrosion KW - Lining KW - Coating KW - Elastomer PY - 2020 DO - https://doi.org/10.1002/maco.202070094 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 9 SP - 1592 EP - 1593 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Katrin A1 - Kraft, Sebastian A1 - Weise, Matthias A1 - Bonse, Jörn A1 - Krüger, Jörg T1 - X-ray emission during ultrafast laser grooving N2 - Ultrashort pulse lasers offer the possibility to process materials with minimal heat input and high precision. However, the X-ray emission at high laser peak intensities represents an undesirable side effect. A laser system (1030 nm wavelength, 40 W maximum average laser power, 925 fs pulse duration, 100 μJ maximum pulse energy, 400 kHz pulse repetition frequency) was used to analyze the X-ray skin dose rates for applied peak intensities between 9.2 × 10^12 W/cm^2 and 1.3 × 10^14 W/cm^2 for mild steel, stainless steel and tungsten during groove processing. The lowest laser peak intensity at which X-ray emission could be measured was 9.2 × 10^12 W/cm^2 for processing of stainless steel. The X-ray emission showed a characteristic evolution in dependence on the number of overscans at the same line positions. For low peak intensities, a measurable X-ray emission only begins after a few passes. The number of scans to reach the maximum dose rate increases with lower laser peak intensity. Analysis of the evolving surface topography by white light interference microscopy in connection with ray-tracing simulations led to the interpretation that the increase in X-ray emission is due to the local intensity redistribution by multiple reflection within the laser-generated grooves which is promoted by a particular choice of the linear laser polarization. KW - Ultrashort pulsed laser KW - Laser-induced X-rays KW - X-ray hazard KW - X-ray emission PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639483 DO - https://doi.org/10.1007/s00339-025-08728-z SN - 1432-0630 VL - 131 IS - 8 SP - 1 EP - 12 PB - Springer CY - Berlin AN - OPUS4-63948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kalbe, Ute T1 - Elutionsverfahren in Forschung und regulatorischem Kontext N2 - Elutionsverfahren sind ein Tool für Umweltverträglichkeitsprüfungen verschiedenster Materialien im Kontakt mit Wasser. Im früheren Fachbereich 4.3 Schadstofftransfer und Umwelttechnologien wurden dazu umfangreiche Kompetenzen vor allem im Zusammenhang mit mineralischen Reststoffen sowie vielfältigen Bauprodukten aufgebaut und experimentelle Erfahrungen gesammelt. Darüber hinaus wurde auch der Austrag von Partikeln betrachtet und die gleichzeitige Bewertung von Mikroplastik- und Schadstoffausträgen aus Kunsstofftrasen untersucht. Es sind aber auch weitere Anwendungen beispielsweise zur Prüfung der Beständigkeit von Materialien denkbar. Im Workshop wurden Anwendungsbereiche von Elutionsverfahren diskutiert mit dem Ziel der besseren Vernetzung, der gemeinsamen Nutzung von Ressourcen und Identifikation von Synergien zwischen den Fachbereichen bzw. Aktivitätsfeldern. T2 - Workshop - Bewertung der Freisetzung von (Schad)stoffen aus Materialien mit Elutionsverfahren CY - Berlin, Germany DA - 21.01.2025 KW - Elution KW - Materialien KW - Schadstoffe PY - 2025 AN - OPUS4-65023 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voss, L. A1 - Saloga, Patrick E. J. A1 - Stock, V. A1 - Böhmert, L. A1 - Braeuning, A. A1 - Thünemann, Andreas A1 - Lampen, A. A1 - Sieg, H. T1 - Environmental impact of ZnO nanoparticles evaluated by in vitro simulated digestion N2 - ZnO nanoparticles are found in different food and consumer products, and their toxicological effects are still under investigation. It is therefore important to understand their behavior in the gastrointestinal tract. Here, we used an in vitro model to assess the physicochemical fate of ZnO nanoparticles during the digestive process in artificial saliva, stomach juice, and intestinal juice. Atomic absorption spectrometry and small-angle X-ray scattering were employed to investigate two ZnO nanomaterials, one intensively characterized reference material and soluble ZnCl2 in a broad range of concentrations between 25 and 1000 μg/mL in the intestinal fluid. Because food components may influence the behavior of nanomaterials in the gastrointestinal tract, starch, milk powder, and olive oil were used to mimic carbohydrates, protein, and fat, respectively. Additionally, ion release of all Zn species was assessed in cell culture media and compared to artificial intestinal juice to investigate relevance of typical cell culture conditions in ZnO nanotoxicology. ZnCl2 as well as the ZnO species were present as particles in artificial saliva but were solubilized completely in the acidic stomach juice. Interestingly, in the intestinal fluid a concentration-independent de novo formation of particles in the nanoscale range was shown. This was the case for all particles as well as for ZnCl2, regardless of the concentration used. Neither of the food components affected the behavior of any Zn species. On the contrary, all Zn species showed a Zn-concentration-dependent ion release in common cell culture medium. This questions the suitability of cell culture studies to investigate the effect of ZnO nanoparticles on intestinal cells. Our results show that Zn-containing nanoparticles reach the intestine. This underlines the importance of determining the influence of the test environment on nanoparticle fate. KW - SAXS KW - Digestion KW - Zinc oxide KW - Nanoparticles PY - 2020 DO - https://doi.org/10.1021/acsanm.9b02236 VL - 3 IS - 1 SP - 724 EP - 733 AN - OPUS4-50288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gradt, Thomas T1 - Materials for tribosystems in hydrogen technology N2 - In this presentation tribological investigations on steels, polymers and coatings in gaseous and liquid hydrogen are shown. For steels the results of show that although martensitic steel may suffer from hydrogen embrittlement, application e.g. in roller bearings is possible. On the other hand, martensitic transformation of austenitic steels may cause problems in the application of these materials. Furthermore, the tribological performance of polymer composites with and without solid lubricant fillers in gaseous and liquid hydrogen was investigated. In particular, PEEK- and PTFE-matrix compounds showed low friction and sufficient low wear under these conditions. Among the solid lubricants, carbon-based materials are appropriate for hydrogen applications. Several variants of DLC and ta-C materials were tested. Beside the results for hydrogen, also a comparison with CH4-environment is shown. T2 - ÖTG-Symposium 2021 CY - Online meeting DA - 18.11.2021 KW - Hydrogen environment KW - Liquid hydrogen KW - Austenitic stainless steels KW - Polymer composites KW - DLC PY - 2021 AN - OPUS4-53793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Harmonized tribological testing of polymers in hydrogen N2 - To investigate typical polymer compounds and a potential alternative to be used in hydrogen compressors, tribological tests have been performed with several tribometers in hydrogen atmosphere. The compounds used were a commercially available PEEK matrix with 10 wt-% PTFE, graphite, and short carbon fibers each (supplied by company Polytron), a PPS matrix with 10 wt-% PTFE and graphite (supplied by company MOCOM) and an experimental PA12 matrix with PTFE, chemically coupled with an oleyl alcohol, as additive (supplied by the polymer research institute IPF). For all compounds a steel counter disc (type 316L / 1.4404) with a lapped surface was used in a cylinder on disc setup. The focus of this work is to study the tribological performance of the polymers in hydrogen atmosphere. Additionally, tests were carried out with up to three different tribometers at two institutions. The challenge to compare and harmonize equipment, procedures, and methods is an important part of the study. This naturally includes the determination of the wear volumes of the polymeric cylinders. Furthermore, selected results of the wear and the resulting change in the contact geometry were compared by FEM simulations and an analytical model. T2 - Colloquium H2Safety@BAM, Materials properties and compatibility CY - Online meeting DA - 14.05.2025 KW - Hydrogen KW - Polymers KW - Tribometer KW - Wear KW - Coefficient of Friction KW - Interlaboratory comparison KW - Comparability KW - Harmonisation KW - Standardisation KW - Tribology KW - Oil-coupled compounds PY - 2025 AN - OPUS4-63103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Harmonized testing in hydrogen N2 - In this study, the tribological performance of conventional and alternative polymer compounds for compressors was investigated in gaseous hydrogen using several tribometers. The compounds used were a commercial PEEK matrix with 10 wt.% each of PTFE, graphite, and short carbon fibres (Polytron), a PPS matrix with 10 wt.% each of PTFE and graphite (MOCOM), and an experimental PA12 matrix with PTFE, chamically coupled with an oleyl alcohol, as additive (supplied by the polymer research institute IPF). For all compounds a steel counter disc (type 316L / 1.4404) with a lapped surface finish was used in a cylinder-on-disc setup. Next to the tribological performance of the polymer compounds in hydrogen atmosphere, a strong focus of the work was to compare the results obtained with different tribometer setups. The tests were carried out with three different tribometers at two institutions. The challenge to compare and harmonise equipment, procedures, test and evaluation methods was an important part of the study. This includes the determination of the wear volumes of the polymeric cylinders with different wear analysis workflows. Furthermore, selected results of the wear and the resulting change in the contact geometry were compared with an FEM simulation and an analytical model. T2 - 25th International Conference of Wear of Materials CY - Sitges, Spain DA - 14.04.2025 KW - Standardisation KW - Harmonisation KW - Hydrogen KW - Polymers KW - Wear KW - Coefficient of Friction KW - Interlaboratory comparison KW - Tribometer PY - 2025 AN - OPUS4-62992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - On the cubic slip effect and creep anisotropy modeling of single crystal superalloys at intermediate temperatures (IT) N2 - Low-Temperature High Stress (LTHS) creep plays a crucial role in Ni-base Superalloys, particularly affecting components like blades near the root. Below 850°C, the precipitate microstructure remains stable, characterized by periodically arranged ’ cubic precipitates surrounded by the -matrix. In these conditions, macroscopic traces of cubic slip have been observed in <111> oriented tensile specimens, whereas their microscopic origin has been a topic of debate. Furthermore, in LTHS conditions, Superlattice Intrinsic, Extrinsic Stacking Faults (SISF/SESF), or micro-twins are also frequently reported in crept specimens. Usually, these mechanisms are investigated separately, so that a unified picture and a detailed understanding of these mechanisms and their activation conditions have only recently emerged in the literature, despite the intensive investigations of the last decades. The objective of this work is to develop a dislocation-based constitutive law that includes these recent developments. In particular, the pseudo-cubic slip mechanism is considered as resulting from the lack of hardening in <111> oriented tensile specimens and is represented by a novel estimate of the back-stresses based on the spectral decomposition of a tensorial representation of the back-stress. An additional novelty is that SISF- and SESF-related slip systems are accounted for as distinct slip systems with corresponding dislocation densities. The model has been implemented as a user-defined constitutive law for commercial Finite Element codes and identified as well as validated with data from the literature obtained with <001>, <011> and <111> oriented crystals tested in tension and compression creep. T2 - International Conference on Material Modelling (8) CY - London, GB DA - 15.07.2024 KW - Creep KW - Superalloy KW - Crystal plasticity KW - Single crystal PY - 2024 AN - OPUS4-60744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Untersuchung des Kriechverhaltens einer Nickelbasis-Superlegierung bei ultrahohen homologen Temperaturen und Anwendung auf das heiß-isostatische Pressen (HIP) N2 - Mit Hilfe des HIP-Verfahrens („Hot Isostatic Pressing“) werden Poren in der einkristallinen Nickel-Basis Superlegierung CMSX-4 kontinuierlich geschrumpft und dadurch die nach der Erstarrung und der Wärmebehandlung vorhandene Porosität stark reduziert. In diesem Beitrag werden experimentelle und numerische Untersuchungen zu den Mechanismen der Porenschrumpfung zusammengefasst. Es zeigt sich, dass das Verformungsverhalten während Kriechversuchen bei der HIP-Temperatur durch Versetzungsgleitung auf oktaedrischen Ebenen dominiert wird. Dagegen zeigen Messungen der Porositätsabnahme und Simulationen des Porenschließens, dass die Kinetik der Porenschrumpfung durch das Phänomen der Leerstellendiffusion zwischen Poren und Kleinwinkelkorngrenzen („Low Angle Boundary“, LAB) bestimmt wird. Im Gegensatz führt die klassische Kristallviskoplastizität zu einer systematischen Überschätzung dieser Kinetik. Der scheinbare Widerspruch lässt sich auflösen, wenn man bedenkt, dass auf der Skala der Poren Versetzungsquellen nicht gleichmäßig verteilt sind, wie in der konventionellen Kristallplastizität implizit angenommen wird. Stattdessen wird in einem weiterführenden Modell davon ausgegangen, das Kleinwinkelkorngrenzen (LABs) als Versetzungsquellen fungieren, während die Scherspannungen sehr stark in der Nähe der Poren lokalisiert sind, was die Emission von Versetzungen deutlich reduziert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Online meeting DA - 27.11.2020 KW - HIP KW - Superlegierung KW - Kriechen PY - 2020 AN - OPUS4-51795 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Mechanical behaviour of AM metals: Creep of LPBF 316L and low-cycle-fatigue of LMD Ti-6Al-4V N2 - Additively manufactured metallic materials have already started to find application in safety-relevant components. However, this has only happened for certain materials and specific applications and loading conditions, since there is still an extensive lack of knowledge as well as of historical data regarding their mechanical behaviour. This contribution aims to address this lack of understanding and historical data concerning the creep behaviour of the austenitic stainless steel 316L manufactured by Laser-Powder-Bed-Fusion (L-PBF) and the low-cycle-fatigue behaviour of the titanium alloy Ti-6Al-4V manufactured by Laser-Metal-Deposition (LMD). Furthermore, it aims to assess their mechanical behaviour against their conventional counterparts. With that in mind, specimens from conventional and additive materials are tested and their mechanical behaviour analysed based on characteristic curves. To understand the damage behaviours the materials are characterized by destructive and non-destructive techniques before and after failure. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online Meeting DA - 10.12.2020 KW - Ti-6Al-4V KW - 316L KW - Additive manufacturing KW - Creep behaviour KW - Low-cycle-fatigue behaviour PY - 2020 AN - OPUS4-51879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Liquid Metal Embrittlement in High-Strength Steels N2 - One contribution of materials science to energy efficiency is the continuous development of novel high-performance structural materials that push the strength-ductility envelope. A prominent example are modern advanced high-strength steels (AHSSs), which have enabled considerable weight reductions in the automotive sector, thereby enabling greenhouse emission reductions. To protect such advanced alloys from property degradation via corrosion, zinc (Zn) coatings are often applied through galvanization. Whilst protective, a Zn-coating comes with problems – the AHSS substrate becomes susceptible for liquid-metal embrittlement (LME) than can be the origin of significant mechanical property degradation when liquified Zn infiltrates into the steel substrate. Being for from understood, we focus here on non-cracked environments to capture the early stages of LME. This approach revealed the nucleation and growth of nano-scale intermetallic phases inside uncracked GBs (Materials Today Advances 13, 100196, 2022), highlighting the complex multi-phase microstructure developing before cracking occurs. To shed further light on the early stages of LME in AHSSs, we also consider the microstructural evolution of interrupted welds. We discuss our findings in the context of the time-resolved substructure evolution right beneath the interface between the AHSS and the Zn-based coating and track how Zn progressively infiltrates the substrate along phase and grain boundaries. The experimental results are further corroborated with thermodynamic simulations. T2 - ASATM CY - Singapore DA - 10.01.2023 KW - Liquid-metal embrittlement KW - Steels KW - Grain boundaries KW - Micro-cracking PY - 2023 AN - OPUS4-60647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reichel, Levin T1 - Reparaturschweißen in der schweißtechnischen Montage: Moderne Schweißverfahren für hochfeste Offshore-Stähle N2 - Der Ausbau der Offshore-Windenergie mit Anlagenleistungen von über 10 MW er-fordert zunehmend den Einsatz hochfester Stähle mit Streckgrenzen ab 460 MPa bei Wanddicken von bis zu 150 mm. Inakzeptable Defekte, die während bzw. nach der schweißtechnischen Montage solcher dickwandigen Verbindungen im Nahtbereich detektiert werden, können wirtschaftlich durch lokales Ausfugen und anschließendes Schweißen noch in der Fertigung repariert werden. Insbesondere bei hochfesten Baustählen stellt dies hohe Anforderungen an die schweißtechnische Fertigung, da bislang keine standardisierten Reparaturkonzepte oder normativen Vorgaben existie-ren. Praxisnahe Empfehlungen sind hier vor allem für kleine und mittlere Unterneh-men (KMU) notwendig, damit diese Reparaturschweißungen sicher und wirtschaft-lich durchführen können. Die laufende Untersuchung (FOSTA P1629/IGF 01IF22746N) legt daher den Schwerpunkt auf die Optimierung der Reparaturverfahren mit dem Ziel, schweißbe-dingte Beanspruchungen zu reduzieren, weil diese häufig zu erneuten Bildung Fehl-stellen führen. Hierfür werden hochfeste, dickwandige Verbindungen aus Offshore-Stahlgüten im Streckgrenzenbereich von 355 MPa bis 460 MPa untersucht. Die ex-perimentellen Analysen berücksichtigen dabei die komplexen Wechselwirkungen zwischen werkstoff- und prozess- sowie konstruktionsbedingten Einflüssen auf den Beanspruchungszustand nach dem Schweißzyklus (Verbindungsschweißen, Ausfu-gen, Reparaturschweißen). Diese Faktoren, wie z. B. die Steifigkeitsverhältnisse der Schweißnaht, sind von entscheidender Bedeutung für die resultierenden Eigenspan-nungen, die sich infolge der schweißtechnischen Reparatur ausbildet. Um die Bau-teilsicherheit und Leistungsfähigkeit zu gewährleisten, sind insbesondere risskriti-sche, mehrachsige Eigenspannungszustände zu vermeiden. So lassen sich moderne Hochleistungs-MAG-Schweißprozesse mit hierfür optimierten, schmaleren Fugen-geometrien in bauteilbezogenen Schweißversuchen auf Großprüfanlagen untersu-chen, um hierfür angepasste Prozess- und Wärmeführungsparameter zu identifizie-ren und angepasste Reparaturkonzepte abzuleiten. Ziel ist es, Handlungsempfehlun-gen für Richtlinien und Normen zu erarbeiten, die das Potenzial hochfester Stähle voll ausschöpfen und die Anwendbarkeit im Offshore-Stahlbau, insbesondere für KMU, substanziell stärken. Auf diese Weise leistet das Projekt einen entscheiden-den Beitrag zur erfolgreichen Umsetzung der Energiewende in Deutschland. T2 - Forschungsseminar OVGU-Magdeburg CY - Magdeburg, Germany DA - 18.06.2025 KW - Moderne Schweißprozesse KW - Offshore KW - Reparaturschweißen KW - Thermisches Ausfugen KW - Eigenspannungen KW - Gefügedegradation PY - 2025 AN - OPUS4-65238 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Ultraschallunterstütztes Fräsen innovativer metallischer Werkstoffe zur Optimierung von Oberflächenintegrität und Werkzeugverschleiß Neueste Erkenntnisse und Perspektiven im Kontext der Komponentensicherheit N2 - Der Vortrag behandelt ultraschallunterstütztes Fräsen als innovative Technologie zur Bearbeitung schwer zerspanbarer metallischer Werkstoffe und deren Einfluss auf Oberflächenintegrität, Werkzeugverschleiß und Komponentensicherheit. Ausgangspunkt ist die Herausforderung durch hohe Festigkeit, heterogene Gefüge und Eigenspannungen bei konventioneller und additiver Fertigung (z. B. Ni-, Co-Legierungen, Eisen-Aluminide). Diese Faktoren führen zu erhöhten Prozesskräften, Werkzeugverschleiß und nachteiligen Oberflächeneigenschaften. Ultraschallunterstützung reduziert Zerspankräfte, stabilisiert Prozesse bei AM-Bauteilen und verbessert die Oberflächengüte durch Einbringung von Druckeigenspannungen. Untersuchungen zeigen: Optimale Amplituden (ca. 4 µm) minimieren Eigenspannungen und Defekte, erhöhen die Ermüdungsfestigkeit und verlängern die Werkzeugstandzeit. Bei Eisen-Aluminiden und DED-Arc-gefertigten Bauteilen konnten deutliche Verbesserungen in Rauheit, Kraftverlauf und Verschleiß erzielt werden. Für Co-/Ni-Legierungen wurde zusätzlich die Wirksamkeit durch Legierungsmodifikation nachgewiesen. Perspektivisch bietet die Technologie Potenzial für Lebensdauersteigerung hochfester Bauteile, Integration von Oberflächenverfestigung in den Fräsprozess und Reduktion von Nachbearbeitungsschritten. Geplante Projekte adressieren Hochentropielegierungen, Mehrkomponentenwerkstoffe und hybride Fertigungsstrategien. Insgesamt zeigt sich, dass US-Fräsen eine Schlüsselrolle für ressourceneffiziente, sichere und leistungsfähige Komponenten in Leichtbau und Hochtemperaturanwendungen einnehmen kann. T2 - 4. Wissenschaftliches Forum zur ULTRASONIC-Bearbeitung CY - Jena, Germany DA - 12.11.2025 KW - Ultraschallunterstütztes Fräsen KW - Oberflächenintegrität KW - Werkzeugverschleiß KW - Zerspankräfte KW - Additive Fertigung (DED-Arc, AM) KW - Eisen-Aluminid KW - Co-/Ni-Legierungen KW - Ermüdungsfestigkeit KW - Eigenspannungen KW - Lebensdauersteigerung KW - Hybridfertigung KW - Hochentropielegierungen (MPEA) PY - 2025 AN - OPUS4-65240 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Begrüßung und Vorstellung der BAMund des Fachbereichs 9.2 - Zentrale Forschungswerkstatt N2 - Die Zentralwerkstatt der BAM übernimmt die Fertigung und Konstruktion komplexer Prüf- und Versuchseinrichtungen und adressiert zugleich zentrale Forschungsthemen zur Werkstoff- und Komponentensicherheit. Dazu gehören die Entwicklung innovativer Fertigungstechnologien, ressourceneffiziente Verarbeitungskonzepte für hochfeste und additive Komponenten sowie die Untersuchung von Fertigungseinflüssen auf Oberflächenintegrität und Werkstoffdegradation. Ein besonderer Fokus liegt auf der H₂-Sicherheit, insbesondere der Fertigung und Prüfung von Hohlzugproben für Wasserstoff-Pipelines. Ergänzend werden Automatisierungslösungen, digitale Methoden und moderne Spanntechnik zur Effizienzsteigerung eingesetzt. Die Arbeiten sind eng mit den BAM-Kompetenzzentren AM@BAM, H2Safety@BAM und WIND@BAM verzahnt und leisten einen Beitrag zur Energiewende sowie zur Normung und zum Technologietransfer. T2 - 37. Stammtisch Metall des "Der Mittelstand BVMW e.V. " CY - Berlin, Germany DA - 17.09.2025 KW - Werkstoffsicherheit KW - H₂-Sicherheit KW - Additive Fertigung KW - Ressourceneffizienz KW - Automatisierung in der Fertigung KW - Prüftechnikentwicklung KW - Normung und Technologietransfer KW - Oberflächenintegrität PY - 2025 AN - OPUS4-65245 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - HGF-AK "Bau wissenschaftlicher Geräte" - Neues aus der BAM / Fachbereich 9.2 N2 - In dieser Präsentation werden die neuesten Herausforderungen und der Stand des Fachbereiches 9.2 für die Mitarbeit im AK des HGF "Bau wissenschaftlicher Geräte" dargestellt. Hierfür werden Neuigkeiten aus dem Bereich Materialprüfung in der BAM präsentiert und mit den Arbeiten der Zentralwerkstatt, die hierfür notwendig sind, in Zusammenhang gebracht. T2 - 20. Jahrestagung des Helmholtz-Arbeitskreis "Bau wissenschaftlicher Geräte" CY - Jülich, Germany DA - 07.05.2025 KW - Fertigungskompetenz KW - Fertigungsverfahren PY - 2025 AN - OPUS4-65243 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reichel, Levin T1 - Optimising repair welding: narrower groove design for modern welding processes on high-strength offshore steels N2 - The ongoing energy transition in Germany requires large offshore wind turbines with outputs over 10 MW and suitable deep-water subsea structures. Large towers made of high-strength steel with a yield strength of up to 500 MPa are needed to use the mate-rial more efficiently, enabling thinner wall sections without compromising structural integrity. This places high demands on manufacturers, especially regarding welding high-strength offshore steels. Weld defects detected through non-destructive testing (NDT) must be repaired by gouging and rewelding during fabrication. For thick plate joints, there is a notable lack of research, repair strategies, and guidance in standards and guidelines. Safe and cost-effective repairs are urgently necessary to support manufacturers, particularly SMEs. This study focuses on high-strength thick plate joints made of offshore grades with a yield strength of 355 to 460 MPa, repaired us-ing optimised narrow gouging grooves and controlled high-performance GMAW pro-cesses. Experimental analyses examine the complex interaction between the welding process, material properties, and design influences on the formation of weld-induced residual stresses in high-strength fine-grain structural steels. To ensure the safety and performance of components, it is essential to prevent repair welding-related material degradation and the development of crack-critical residual tensile stresses. In this investigation, gouging was carried out using milling to ensure reproducibility. The restraint intensity of the groove significantly increases with a shorter groove length and a thicker substrate. The relaxation caused by the gouging process was ana-lysed using X-ray diffraction (XRD) to examine the initial conditions for the subse-quent repair welding. The residual stresses induced by the repair welding were ana-lysed, and different groove configurations have been compared. With shorter groove lengths and wider opening angles, the residual stresses after the repair weld increase markedly for this analysed offshore steel. The lowest residual stresses can be achieved by increasing the groove length and reducing the opening angle for a repair weld with a modern, controlled welding process. Adapting the repair process and boundary conditions allows for the full utilisation of the material's potential. This makes a valuable contribution to the energy transition in Germany, especially for SMEs in the steel processing industry. T2 - Forschungsseminar OVGU-Magdeburg CY - Magdeburg, Germany DA - 10.12.2025 KW - Repair welding KW - Narrow groove KW - Controlled arc KW - Residual stress KW - High-strength offshore steel PY - 2025 AN - OPUS4-65239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fedelich, Bernard ED - Cailletaud, G. ED - Cormier, J. ED - Eggeler, G. ED - Maurel, V. ED - Nazé, L. T1 - Crystal plasticity models: dislocation based N2 - The large number of TEM investigations and the regular microstructure of single-crystal nickel-base superalloys has boosted the development of a number of physically motivated constitutive laws. In contrast to the more phenomenological models discussed in the next chapter, these models use dislocation densities as internal variables. Obvious advantages are that the computed densities can be compared to TEM observations and the Deformation mechanisms can be easier translated into mathematical equations. KW - Nickel-base superalloys KW - Creep KW - Plasticity PY - 2022 SN - 978-0-12-819357-0 SP - 401 EP - 427 PB - Elsevier Inc. ET - 1 AN - OPUS4-53436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Modelling of hydrogen-induced ductility loss in titanium-based hydrogen storage N2 - One promising solution for decarbonisation is the use of hydrogen as energy carrier. Besides its exceptional advantages like high calorific value, better safety and non-existent harmful emissions, one major challenge is still hydrogen embrittlement of Ttitanium alloys used as a hydrogen storage. In this work, a method is presented that can numerically model and determine a threshold concentration of hydrogen in solid solution responsible for a sudden ductile-to-brittle transition. The origin of this sudden loss of ductility lies in the segregation kinetics thermodynamics that is modelled together with an elastoplastic fracture mechanics model. Starting from experimental fracture mechanics test data, a meaningful coupling mechanism was found for the fracture mechanics cohesive zone model in the form of a segregation-modified cohesive energy that triggers an acceleration of crack extension above defined concentration values. It can be demonstrated that above a threshold of only few atomic percent hydrogen in the solid solution, the segregated hydrogen concentration exceeds 20 at.%. The current results present a mechanism that enables the modelling of the sudden ductility loss triggered by a segregation-affected crack energy expression in titanium alloys exposed to hydrogen. This method is not only applicable to other various materials but can also be a substantial benefit for the safety assessment of hydrogen storage devices. T2 - 5th EMMC International Workshop 2025 CY - Vienna, Austria DA - 08.04.2025 KW - Segregation Transition KW - Hydrogen Embrittlement KW - Titanium Alloys KW - Crack Propagation KW - Ductile-to-Brittle Transition PY - 2025 AN - OPUS4-63177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Boerner, Andreas A1 - Saliwan Neumann, Romeo A1 - Schneider, M. A1 - Laplanche, G. T1 - Influence of machining on the surface integrity of high- and medium-entropy alloys N2 - High- and medium-entropy alloys (HEAs) are a quite new class of materials. They have a high potential for applications from low to high temperatures due to the excellent combination of their structural properties. Concerning their application as components; processing properties, such as machinability, have hardly been investigated so far. Hence, machinability analyses with a focus on the influence of the milling process and its basic parameters (cutting speed, feed per cutting edge) on the resulting surface integrity of specimens from an equiatomic high- (CoCrFeMnNi) and a medium- (CoCrNi) entropy alloy have been carried out. A highly innovative milling process with ultrasonic assistance (USAM) was compared to conventional milling processes. Recent studies have shown that USAM has a high potential to significantly reduce the mechanical load on the tool and workpiece surface during milling. In this study, the basic machining and ultrasonic parameters were systematically varied. After machining, the surface integrity of the alloys was analyzed in terms of topography, defects, subsurface damage, and residual stresses. It was observed that USAM reduces the cutting forces and increases the surface integrity in terms of lower tensile residual stresses and defect density near the surfaces for the CoCrFeMnNi alloy. It was shown that the cutting forces and the metallurgical influence in the sub surface region are reduced by increasing the cutting speed and reducing the feed rate per cutting edge. With the CoCrNi alloy, the tool revealed severe wear. As a result, for this alloy no influence of the parameters on the machinability could be determined. KW - High Entropy Alloy KW - Medium Entropy Alloys KW - Ultrasonic assited machining PY - 2022 DO - https://doi.org/10.1016/j.matchemphys.2021.125271 SN - 0254-0584 VL - 275 SP - 125271 PB - Elsevier B.V. AN - OPUS4-53606 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - Co-segregation phenomena and stability issues in high-entropy alloys using density-based phase-field modelling N2 - Several recent studies have revealed that the phase decomposition in medium- and high-entropy alloys is triggered by solute segregation at grain boundaries. The chemically complex nature of these alloys already clues that such segregation in materials should be something more than the interaction between solutes and grain boundary, but also affected by the solute-solute interactions during the segregation. In fact, experiments indicate the significance of such solute-solute interaction. Yet, the mechanisms of co-segregation in multi-component alloys are rather challenging to explore and rarely studied quantitatively. Recently, a CALPHAD-integrated density-based phase-field model has been proposed for studying grain boundary phenomena. Several applications of this model have shown its expansive capacity for investigating grain boundary segregation and phase behavior. In this talk, the applications of this model to studying co-segregation phenomena and grain boundary phase diagrams in multi-component alloys are presented ––the term ‘co-segregation’ here refers to co-evolution and any mutual interplay among the solutes and grain boundary during the segregation. In particular, the iron-based ternary and quaternary alloys are discussed. I show how a grain boundary may have its own miscibility gap and how this immiscibility can influence the co-segregation behavior. As an alternative to grain boundary phase diagrams, rather suited for binary and ternary alloys, a new concept of co-segregation maps for screening and segregation design in multi-component alloys is presented. Applying the co-segregation maps, the nonlinear Mn and Cr co-segregation in Fe-Co-Mn-Cr is discussed. T2 - 19th International Conference on Diffusion in Solids and Liquids (DSL-2023) CY - Crete, Greece DA - 26.06.2023 KW - CALPHAD KW - Co-segregation KW - Phase-field Simulation PY - 2023 AN - OPUS4-57965 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Engelking, Loenz A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas A1 - Eissel, Antonia A1 - Treutler, Kai A1 - Wesling, Volker T1 - Herstellung beanspruchungsgerechter Oberflächen durch Kombination innovativer additiver und abtragender Fertigungsschritte an hochbelasteten Komponenten N2 - Die additive Fertigung mittels Schweißverfahren bietet große ökonomische Vorteile für eine ressourceneffiziente Bauteilherstellung. Offene Fragen bezüglich Homogenität, Anisotropie der Schweißgefüge und den damit verbundenen Bauteileigenschaften stehen einer wirtschaftlichen Verarbeitung oftmals im Wege. Finale Bauteilgeometrie und Oberflächengüte erfordern meist komplementäre subtraktive Fertigungsschritte. Werkstoffe für hochbelastbare Komponenten sind oftmals schwer span bar. In einem Vorhaben der BAM und des ISAF wurde untersucht, wie die Modifikation der AM-Schweißzusätze und das ultraschallunterstützte Fräsen (US) die Zerspanungssituation verbessern. Der vorliegende Artikel stellt wesentliche Zusammenhänge zwischen Legierung, Gefüge und Zerspanung zweier schwer spanbarer Hochleistungslegierungen (FeNi und CoCr) dar. Großes Potenzial zeigte neben dem US die Modifikation mit Zr und Hf bei Zulegierung in das Schweißgut mittels Beschichtung von Massivdrähten bzw. Herstellung von Fülldrähten. KW - Additive Fertigung (AM) KW - Ultraschallunterstütztes Fräsen (US) KW - Werkstoffmodifikation KW - Oberflächenintegrität KW - Zerspanbarkeit schwer spanbarer Legierungen KW - Ressourceneffizienz in Prozessketten KW - Hochleistungslegierungen KW - Technologietransfer für KMU PY - 2025 SN - 978-3-96144-304-8 VL - 2026 SP - 290 EP - 298 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-65246 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - On the modeling of creep anisotropy of single Crystal Superalloys at low temperatures and high stresses N2 - Low-Temperature High Stress (LTHS) creep plays a crucial role in Ni-base Superalloys, particularly affecting components like blades near the root. Below 850°C, the precipitate microstructure remains stable, characterized by periodically arranged ’ cubic precipitates surrounded by the -matrix. In these conditions, macroscopic traces of cubic slip have been observed in <111> oriented tensile specimens, whereas their microscopic origin has been a topic of debate [1]. Later, it was shown by Discrete Dislocations simulations [2] that the apparent cubic slip is rather due to a lack of hardening in <111> specimens, which is related to the special dislocation structures that develop in this case. Furthermore, in LTHS conditions, Superlattice Intrinsic, Extrinsic Stacking Faults (SISF/SESF), or micro-twins are also frequently reported in crept specimens. Usually, these mechanisms are investigated separately, so that a unified picture and a detailed understanding of these mechanisms and their activation conditions have only recently emerged in the literature, despite the intensive investigations of the last decades [3-5]. The objective of this work is to develop a dislocation-based constitutive law that includes these recent developments. In particular, the pseudo-cubic slip mechanism is considered as resulting from the lack of hardening in <111> oriented tensile specimens and is represented by a novel estimate of the back-stresses based on the spectral decomposition of a tensorial representation of the back-stress. An additional novelty is that SISF- and SESF-related slip systems are accounted for as distinct slip systems with corresponding dislocation densities. The model has been implemented as a user-defined constitutive law for commercial Finite Element codes and identified as well as validated with data from the literature obtained with <001>, <011> and <111> oriented crystals [3,6]. It can be used in combination with a Representative Volume Element of the grain structure for simulation of creep in polycrystalline superalloys, including additively manufactured materials [7]. T2 - Materials Structure and Micromechanics of Fracture CY - Brno, Czech Republic DA - 23.06.2025 KW - Creep KW - Superalloy KW - Crystal plasticity KW - Single crystal KW - Model PY - 2025 AN - OPUS4-63551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, Rahul T1 - Numerical calculation of ΔCTOD for thermomechanical fatigue crack growth N2 - The cyclic crack tip opening displacement ΔCTOD is a promising loading Parameter to quantify the crack propagation under thermomechanical fatigue (TMF). In this work, suitable techniques are investigated and compared for an accurate calculation of ΔCTOD under TMF loading using a viscoplastic temperature dependent material model. It turned out that collapsed special crack tip elements give the best results. An efficient FEM-technique is developed to simulate the incremental crack growth by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. The developed techniques are demonstrated and discussed for two-dimensional examples like TMF-specimens. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and ΔCTOD value. T2 - 53. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 18.02.2021 KW - Crack tip opening displacement KW - Thermomechanical fatigue KW - Crack growth PY - 2021 AN - OPUS4-52520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - Damage evolution detection in a pipeline segment under bending by means of acoustic emission N2 - A steel pipeline segment of 2.5 m length was subjected to quasi-static four-point bending load in three steps for studying the initial cracking and damage accumulation based on the Acoustic Emission (AE) technique and by the direct current potential drop (DCPD) technique. For the latter, a new post-test analysis method was established. AE is found more sensitive to crack initiation than DCPD. Formation of mesoscopic and macroscopic cracks as well as their closure and the resulting friction generate weighted peak frequencies below 400 kHz, whereas microscopic cracking produces AE with broad band spectra identifiable by weighted peak frequencies above 400 kHz. Critical states alike the maximum load level and the leak opening were accompanied by peak amplitudes above 85 dBAE. This rather fundamental study provides a data base for possibly developing advanced strategies of detection and alarm systems based on acoustic monitoring of pipelines, or at least, steel structures. KW - Crack KW - Accoustic emission KW - Frequency domain KW - Potential drop technique KW - Fracture PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565171 DO - https://doi.org/10.1016/j.ijpvp.2022.104863 SN - 0308-0161 VL - 201 IS - 104863 SP - 1 EP - 9 PB - Elsevier Science CY - Amsterdam AN - OPUS4-56517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elfetni, Seif A1 - Darvishi Kamachali, Reza T1 - Application of deep learning to multi-phase-field modelling and simulation N2 - Recent advances in Deep Learning (DL) have significantly impacted the field of materials modelling. DL tools have been recently considered as promising tools to address the complex relationships among processing, microstructure and property of materials. The thermal stability of polycrystalline materials is a highly interesting and complex problem that could be addressed using DL techniques. The Multi-Phase-Field (MPF) method has emerged as a powerful tool for addressing grain growth phenomena from multiple perspectives. Unlike sharp-interface based methods, the MPF approach bypasses the need for detailed information on individual grains. In this work, we use DL to address issues related to MPF simulations of grain growth including numerical efficiency, computing speed, and resource consumption. This presents specific challenges for high-performance computing (HPC) due to the large datasets and complex computations required by both MPF and DL methods. We study various 3D microstructure settings with the goal of accelerating the simulation process while exploring different physical effects. In particular, the impact of grain boundary and triple junction energies on grain growth are to be investigated. The results will be presented in terms of the evolving size and shape distribution of the grains. T2 - Euromat 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Phase-Field Simulation KW - Microstructure Evolution KW - Physics-informed Neural Network KW - Machine Learning PY - 2023 AN - OPUS4-58225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Fedelich, Bernard A1 - Viguier, B. A1 - Schriever, Sina A1 - Svetlov, I. L. A1 - Petrushin, N. V. A1 - Saillard, R. A1 - Proietti, A. A1 - Poquillon, D. A1 - Chyrkin, A. T1 - Creep of single-crystals of nickel-base γ-alloy at temperatures between 1150 °C and 1288 °C N2 - A γ-analogue of the superalloy CMSX-4 that does not contain the strengthening γ′ -phase and only consists of the γ-solid solution of nickel has been designed, solidified as single-crystals of different orientations, and tested under creep conditions in the temperature range between 1150 and 1288 °C. The tests have revealed a very high creep anisotropy of this alloy, as was previously found for CMSX-4 at supersolvus temperature of 1288 °C. This creep anisotropy could be explained by the dominance of 〈011〉{111} octahedral slip. Furthermore, the analysis of the creep data has yielded a high value of the creep activation energy, Qc≈442 kJ/mol, which correlates with the high activation energy of Re diffusion in Ni. This supports the hypothesis that dislocation motion in the γ-matrix of Re-containing superalloys is controlled by the diffusion of the Re atoms segregating at the dislocation core. The Norton stress exponent n is close to 5, which is a typical value for pure metals and their alloys. The absence of γ′ -reprecipitation after high-temperature creep tests facilitates microstructural investigations. It has been shown by EBSD that creep deformation results in an increasing misorientation of the existing low angle boundaries. In addition, according to TEM, new low angle boundaries appear due to reactions of the a/2 〈011〉 mobile dislocations and knitting of new networks. KW - Nickel alloys KW - Single-crystals KW - Creep KW - Electron microscopy KW - Deformation mechanisms PY - 2021 DO - https://doi.org/10.1016/j.msea.2021.141880 SN - 0921-5093 VL - 825 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-53132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Feldmann, Titus A1 - Haftaoglu, Cetin A1 - Nolze, Gert A1 - Schriever, Sina A1 - Epishin, A. A1 - Camin, B. A1 - Lopez-Galilea, I. A1 - Ruttert, B. A1 - Theisen, W. T1 - Untersuchung des Kriechverhaltens einer Nickelbasis-Superlegierung bei ultrahohen homologen Temperaturen und Anwendung auf das heiß-isostatische Pressen (HIP) N2 - Mit Hilfe des HIP-Verfahrens („Hot Isostatic Pressing“) werden Poren in der einkristallinen Nickel-Basis Superlegierung CMSX-4 kontinuierlich geschrumpft und dadurch die nach der Erstarrung und der Wärmebehandlung vorhandene Porosität stark reduziert. In diesem Beitrag werden experimentelle und numerische Untersuchungen zu den Mechanismen der Porenschrumpfung zusammengefasst. Es zeigt sich, dass das Verformungsverhalten während Kriechversuchen bei der HIP-Temperatur durch Versetzungsgleitung auf oktaedrischen Ebenen dominiert wird. Dagegen zeigen Messungen der Porositätsabnahme und Simulationen des Porenschließens, dass die Kinetik der Porenschrumpfung durch das Phänomen der Leerstellendiffusion zwischen Poren und Kleinwinkelkorngrenzen („Low Angle Boundary“, LAB) bestimmt wird. Im Gegensatz führt die klassische Kristallviskoplastizität zu einer systematischen Überschätzung dieser Kinetik. Der scheinbare Widerspruch lässt sich auflösen, wenn man bedenkt, dass auf der Skala der Poren Versetzungsquellen nicht gleichmäßig verteilt sind, wie in der konventionellen Kristallplastizität implizit angenommen wird. Stattdessen wird in einem weiterführenden Modell davon ausgegangen, das Kleinwinkelkorngrenzen (LABs) als Versetzungsquellen fungieren, während die Scherspannungen sehr stark in der Nähe der Poren lokalisiert sind, was die Emission von Versetzungen deutlich reduziert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Online meeting DA - 27.11.2020 KW - HIP KW - Superlegierung KW - Kriechen PY - 2020 SN - 978-3-946885-95-5 VL - 2020 SP - 28 EP - 39 PB - Forschungsvereinigung Warmfeste Stähle und Hochtemperaturwerkstoffe AN - OPUS4-51796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Czediwoda, Fabian A1 - Glatzel, U. A1 - Völkl, R. A1 - Stöhr, B. A1 - Ávila Calderón, Luis A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Fedelich, Bernard A1 - Darvishi Kamachali, Reza T1 - Microstructure-based modelling of the anisotropic creep behaviour in additively manufactured INCONEL 718 N2 - The existing gap in the adequate prediction of the microstructure-property relationships remains a significant barrier to the safe application of the additively manufactured materials. This challenge is fundamentally tied to the intricate microstructural defects that emerge during the processing. Systematic microstructure-based modelling can offer solutions to address this bottleneck. In this work, we utilize a crystal plasticity model, developed for gamma''-strengthened Ni-base alloys and calibrated with single crystal tensile and creep tests of Inconel 718. By systematically refining the representative volume element complexity---from equiaxed to elongated grain morphologies, and from unimodal to bimodal orientation and grain size distributions---we demonstrate how each layer of structural realism contributes to the model’s predictive capacity. Creep tests of laser-based powder bed fusion (PBF-LB/M) manufactured samples in three orientations (with the tensile axis parallel, perpendicular, and 45° tilted relative to the building direction) were performed at 650° C, accompanied by electron backscatter secondary diffraction measurements. The results of our simulations reveal that the bimodal grain morphology and crystallographical texture significantly influence the observed creep anisotropy. We show that the elongated grain structure combined with grain boundary sliding plays a major role in the creep response, specifically in tilted specimens. KW - Additive manufactured Ni-base superalloys KW - Creep Anisotropy KW - Crystal plasticity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646884 DO - https://doi.org/10.1016/j.msea.2025.149029 VL - 945 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-64688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gesell, Stephan A1 - Ganesh, R. A1 - Fedelich, Bernard A1 - Kuna, M. A1 - Kiefer, B. T1 - Numerical calculation of 𝛥CTOD to simulate fatigue crack growth under large scale viscoplastic deformations N2 - Crack propagation under low cycle fatigue and thermomechanical fatigue is characterized by high plastic and creep strains that extend over large regions around the crack, so that concepts of linear-elastic fracture mechanics cannot be applied. In these cases, the cyclic crack tip opening displacement 𝛥CTOD is a promising loading parameter to quantify crack growth. In this work, suitable definitions and Finite Element techniques are investigated and compared for an accurate calculation of 𝛥CTOD under cyclic mechanical and/or thermal loading. A viscoplastic temperature dependent material model of Chaboche-type is used along with large strain settings, specified for the austenitic cast iron Ni-resist. Extensive two-dimensional analyses of Single Edge Notch Tension specimens revealed that collapsed special crack tip elements are superior compared with commonly used regular quadrilateral 8-node elements. At the same level of accuracy of 𝛥CTOD, they require an about ten times coarser mesh and show less sensitivity w.r.t. element size for both stationary and propagating cracks. In order to simulate fatigue crack growth, an efficient, fully automated FE-technique is developed for an incremental crack propagation by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and 𝛥CTOD value. KW - Crack tip opening displacement KW - Finite element analysis KW - Crack growth KW - Low cycle fatigue PY - 2023 DO - https://doi.org/10.1016/j.engfracmech.2023.109064 VL - 281 IS - 109064 SP - 1 EP - 23 PB - Elsevier Ltd. AN - OPUS4-56857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - CALPHAD integrated density-based phase diagrams and opening possibilities for grain boundary engineering N2 - Engineering grain boundaries demands a quantitative description of both their segregation and specific phase behavior. Recently I have proposed a density-based model for grain boundary thermodynamics that enables CALPHAD integrated derivation of grain boundary phase diagrams, broadly applied now in studying various alloys. Combining this model with experimental investigations, in this talk, new aspects of interfacial segregation and phase transformation revealed in polycrystalline alloys are discussed. The effect of elastic interaction on grain boundary phase behavior is incorporated. We consider Al alloys and novel high-entropy alloys and discuss a general strategy for grain boundary engineering. T2 - 18th Discussion Meeting on Thermodynamics of Alloys (TOFA) CY - Krakow, Poland DA - 12.09.2022 KW - CALPHAD KW - Microstructure Design KW - Materials Modelling PY - 2022 AN - OPUS4-56044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Investigation of corrosion behavior of S355 steel in artificial seawater and sediment N2 - The safe operation of offshore wind turbines places high demands on corrosion protection. This is particularly the case about the planned future extension of the service life beyond 25 years. The highly corrosive environment towards metallic materials leads to a loss of material thickness of the tower structure and thus to a deterioration of mechanical properties. This can be counteracted by corrosion protection measures adapted to the respective load case, such as organic coatings and cathodic corrosion protection (CCP). Much research has already been done in this area about inhibiting the corrosion process and there are regulations and guidelines that specify requirements for corrosion protection to achieve the required service lives. However, gaps exist regarding free corrosion. This plays a greater role especially for time intervals during the installation of the plants and their maintenance, during which often no CCP can be operated. This applies to the exposure areas in the underwater and sediment area. This problem is intensified by the difficult to estimate corrosion rates caused by the different zones, with their different amounts of dissolved oxygen and the various influencing factors. This paper deals with experiments conducted in a laboratory container with artificial seawater and sediment in basins. T2 - AMPP Annual Conference + Expo 2025 CY - Nashville, TN, USA DA - 07.04.2025 KW - Seawater KW - Sediment KW - Corrosion KW - Offshore KW - Foundation KW - Element current PY - 2025 AN - OPUS4-62964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Nina A1 - Uhlig, Marvin A1 - Kromm, Arne A1 - Schröpfer, Dirk A1 - Höfer, Kevin A1 - Hensel, Jonas A1 - Kannengießer, Thomas T1 - Challenges in the evaluation of the weldability of old mild steels for future use N2 - For reasons of sustainability and cost efficiency, there is an increasing trend in the steel-processing industry to retrofit existing structures, avoiding costly shutdowns or dismantling. Although welding is a cost-effective joining method, it is rarely applied to old steels, whereas riveted or bolted connections are often uneconomical. Repair and refurbishment frequently require the replacement of damaged material or the creation of dissimilar old–new steel joints. Due to the varied manufacturing processes of historical steels, not all twentieth-century steels are inherently weldable, making an initial assessment of weldability essential. In this study, a historical non-deoxidized mild steel (produced by Siemens–Martin processing) originating from the construction of the Berlin Radio Tower (erected in 1926) was investigated using dilatometry to analyze its welding behavior. A database of welding CCT diagrams and HAZ simulations was established to support practice-oriented welding experiments, providing key insights into their weld-metallurgical behavior and weldability. Furthermore, initial welding trials were conducted, and the local residual stress states in dissimilar old–new steel joints were determined. These foundational investigations are critical for the development of innovative, load-adapted welding concepts for the repair and refurbishment of existing old-steel infrastructure in Germany. KW - Old mild steels KW - Repair welding KW - Weldability KW - Thermo-physical simulation KW - CCT diagrams PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654784 DO - https://doi.org/10.1007/s40194-026-02366-6 SN - 1878-6669 SP - 1 EP - 14 PB - Springer nature AN - OPUS4-65478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Keserović, A. A1 - Sobetzki, J. A1 - Sarmiento-Klapper, H. A1 - Boduch, A. A1 - Aristia, G. A1 - Faes, W. A1 - Stoljarova, A. A1 - Zimmer, S. T1 - Metallene Werkstoffe in Geothermieanlagen - nicht nur aus Sicht der Korrosion N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallene Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren, mit Hilfe von elektrochemischen und Langzeittests hinsichtlich ihrer Eignung bewertet. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickellegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedriglegierte Stähle (neben den höherlegierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Beitrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungskomponenten. T2 - 57. Kraftwerktechnisches Kolloquium CY - Dresden, Germany DA - 07.10.2025 KW - Örtliche Korrosion KW - Edelstahl KW - Ni-Legierungen KW - Geothermie KW - Abscheidung PY - 2025 SN - 978-3-00-082651-1 SN - 978-3-00-082652-8 SP - 551 EP - 568 PB - IKS-Verlag CY - Freiberg AN - OPUS4-64320 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im DGMK-Projekt 780 wurde eine forcierte Prüfmethode entwickelt zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten. Bei der Prüfmethode werden Proben des Werkstoffes in einem speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Die Prüfmedien decken für den FAME-Anteil einen Bereich von bis zu 20 % (V/V) ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit dem B20 erhaltenen Werkstoffbeständigkeiten gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis zu 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe aber nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäischen Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes. T2 - Sitzung des DGMK-Fachausschusses "Brennstoffe" CY - Online Meeting DA - 22.09.2020 KW - Korrosion KW - Biobrennstoff KW - Heizöl KW - FAME PY - 2020 AN - OPUS4-51300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels PY - 2021 SP - 16222-01 EP - 16222-12 CY - Houston AN - OPUS4-52499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Components in CO2-stream, corrosive to Materials to be Used in CC(U)S Applications N2 - CO2 quality specifications are not only a matter of CO2 purity (i.e. CO2 content). The “rest” also matters, in particular contents of reactive impurities affecting material corrosion (and rock alteration). Also chemical reactions in CO2 stream needs to be considered, in particular when combining CO2 streams of different compositions. T2 - WCO Forum at AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 26.04.2021 KW - Carbon capture storage KW - Corrosion PY - 2021 AN - OPUS4-52502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence of Precipitating Brine Components on Materials Selection for Geothermal Applications N2 - By exposure and electrochemical tests in the laboratory the Cu- and Pb-effect on corrosion behavior and performance of carbon steel and a corrosion resistant alloy could be assessed. Critical material specific properties were determined by static exposure and electrochemical tests in artificial geothermal water with high salinity and low pH, containing Cu/Pb. It could be shown that significant Cu- resp. Pb-deposition and precipitation only occurred in combination with carbon steel. Corrosion resistant alloys (e. g. Cr- and Ni-dominated stainless steels) prevent the disturbing Cu-agglomeration resp. Pb-deposition. Therefore, they are suitable to be chosen for future design of geothermal piping system, either in massive or in cladded form. Regarding corrosion, formation of crevices with non-metallic materials shall be avoided. So, in addition to its already known limited corrosion resistance, carbon steel shall not be used when copper or lead species are content of the geothermal brine. Otherwise precipitation and/or deposition of metallic copper resp. lead must be expected, increasing the susceptibility of clogging the piping system. From the interactions and pitting corrosion point of view, corrosion resistant alloys (preferably Ni-rich) seem to be most favorable when selecting materials for applications in such geothermal brines. T2 - World Geothermal Congress CY - Online meeting DA - 15.06.2021 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 AN - OPUS4-52829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence Of Brine Precipitates On Materials Performance In Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - AMPP Annual 2023 Conference CY - Denver, CO, USA DA - 19.03.2023 KW - Geothermal KW - Electrochemistry KW - Copper KW - Lead KW - Corrosion PY - 2023 SP - 1 EP - 15 PB - AMPP CY - Houston TX USA AN - OPUS4-57233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Materials interactions in geothermal plants – not just an aspect of durability N2 - High alloyed corrosion resistant alloys are suitable for high saline geothermal fluids and do not cause copper or lead deposition. They shall be chosen for future design of the piping system, either in massive or in cladded form, if crevices formation with non-metallic materials can be prevented! Otherwise Ni-based alloys or Ti shall be selected. T2 - IFPEN Webinar "Corrosion in geothermal energy production" CY - Online meeting DA - 26.06.2025 KW - Corrosion KW - Geothermal KW - Electrochemistry PY - 2025 AN - OPUS4-63528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Metallene Werkstoffe in Geothermieanlagen - nicht nur aus Sicht der Korrosion N2 - Um Konstrukteuren und Nutzern geothermischer Anlagen grundlegende Informationen über die Korrosionsbeständigkeit zur Verfügung zu stellen, wurden verschiedene metallene Werkstoffe, darunter nichtrostende Duplex- und austenitische Stähle sowie eine Nickellegierung, in künstlichen Geothermalwässern, die die Bedingungen an verschiedenen Standorten mit geothermischem Potenzial simulieren, mit Hilfe von elektrochemischen und Langzeittests hinsichtlich ihrer Eignung bewertet. In hochsalinaren Umgebungen erwies sich Spaltkorrosion als der entscheidende Mechanismus. Die Nickellegierung zeigt eine ausgezeichnete Beständigkeit gegenüber Lochkorrosion. Abgesehen von ihren hohen Kosten eignet sie sich sehr gut für den Bau von Geothermieanlagen mit stark salzhaltigen Fluiden. Rostfreie Stähle und Duplexstähle weisen eine begrenzte Korrosionsbeständigkeit gegen Loch- und Spaltkorrosion auf. Daher sind sie für stark salzhaltige Fluide nicht geeignet. Der Superaustenit zeigt ein temperaturabhängiges Verhalten. In nichtsalinaren Umgebungen könnten niedriglegierte Stähle (neben den höherlegierten Werkstoffen) als Konstruktionsmaterial für Geothermieanlagen eingesetzt werden, sofern eine ausreichende Wandstärke des Materials berücksichtigt wird. Neben Korrosionsaspekten erwies sich auch die Ausfällung von Fluidbestandteilen als interessantes Thema. Beim Betrieb der Forschungsanlage in Groß Schönebeck wurden Kupfer- und Bleieffekte im Bohrloch festgestellt. Die auftretenden Mechanismen und Maßnahmen zur Verhinderung von Ausfällungen und Abscheidungen wurden ebenso untersucht, wie deren mögliche Einflüsse auf die Korrosionsbeständigkeit metallener Werkstoffe für Anlagenkomponenten. Der Beitrag beschreibt die Wechselwirkungen zwischen Geothermalwässern und Ausrüstungskomponenten. T2 - 57. Kraftwerktechnisches Kolloquium CY - Dresden, Germany DA - 07.10.2025 KW - Örtliche Korrosion KW - Edelstahl KW - Ni-Legierungen KW - Geothermie KW - Abscheidung PY - 2025 AN - OPUS4-64323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weltschev, Margit T1 - Compatibility of polymers with aged heating oil containing 10 % and 20 % biodiesel under static conditions N2 - Biodiesel is viewed as a major source of energy. In areas such as the European Un-ion, where 80 % of the oil-based fuel is imported, there is also the desire to reduce dependence on external oil supplies. Materials compatibility is a major concern whenever the fuel composition is changed. The question arises of whether polymeric materials are resistant to heating oil with 20 % biodiesel (B20) in comparison to pure heating oil. The polarity of biodiesel increases its solvency and facilitates permeation and extrac-tion. Solvation, swelling and/or extraction lead to changes in the physical properties. Extraction alters the fuel chemistry. These chemical changes could also accelerate the degradation (hydrolysis and oxidation) of the polymeric material with the loss of additives and stabilizers. Exposure tests to determine the resistance of polymers frequently used for compo-nents in middle distillate facilities, such as ACM, FKM, HNBR, PA, PE, POM, PUR and PVC in heating oil and a blend of heating oil and 20 % biodiesel (B20) were al-ready performed. The objective of this research was to determine the resistance of these polymers in 8-year aged heating oil blend B10 and 1-year aged blend B20 at 40 °C. Mass, tensile strength, breaking elongation and Shore hardness A (D) of the test specimens were determined before and after exposure for 84 (42) days in the test fuels under static conditions. There is not determined a threshold for the reduction in tensile properties and Shore hardness in the international standards. Therefore, a threshold of 15 % was deter-mined for the evaluation of the compatibility. A significant reduction in Shore hardness was determined after exposure of ACM and PUR test specimens in 1-year aged B20. The tensile strength of PUR test specimens in 1-year aged B20 was reduced by more than 50 %, and the breaking elongation by more than 30 %. A decrease in breaking elongation was measured for POM test specimens after ex-posure to 1-year aged B20 by 25 % (limited resistance). 8-year aged B10 had a stronger effect than 1-year aged B20 on the polymers. ACM test specimens were softened by B10 resulting in a drop of Shore hardness by over 20 %. B10 reduced tensile strength and breaking elongation of PUR test specimens by over 50 %. In contrast, the breaking elongation of POM was increased by over 270 %. It can be concluded that the polymers HNBR, FKM, PA6, PE and PVC are resistant in 1-year aged B20 whereas ACM and POM are limited resistant. PUR is not re-sistant. HNBR, FKM, PA6, PE and PVC are resistant in 8-year aged B10, whereas PUR and POM are not resistant, and ACM just limited resistant. T2 - EUROCORR 2020 CY - Online meeting DA - 07.09.2020 KW - Aged heating oil with 10% and 20% biodiesel KW - Resistance of polymers KW - Tensile properties KW - Shore hardness PY - 2020 AN - OPUS4-51240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Evaluation of Corrosion Resistance of Metallic Materials in Geothermal Applications N2 - Evaluation of corrosion resistance of metallic materials is essential to assure safe and reliable operation of geothermal sites. One need to be aware that corrosion is not a material's but a system property, determined by medium, material and construction aspects. Various corrosion types have to be evaluated. Conditions in laboratory shall reflect on-site reality. Depending on brine composition and temperature suitability of metallic materials can be ranked. Most important outcome of the research is that highly saline geothermal brines require high alloyed materials, for safe long-term operation. T2 - Geothermal Essentials - Moving Geothermal Forward in Canada: Scaling and Corrosion (Surface Facilities) CY - Online Webinar DA - 16.03.2022 KW - Corrosion KW - Geothermal KW - Steel PY - 2022 AN - OPUS4-54482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - ISO 27913 - Example For Successful Standardization Activities In The Field Of CCUS N2 - Since 2016 ISO Technical Committee (TC) 265 is working on standardization the whole CCS-process chain. Around 30 countries are working together to provide international guidelines. As ISO 27913 was the first standard finished within these activities it is already in the stage of first revision. The objective of ISO 27913 is “to provide specific requirements and recommendations on certain aspects of safe and reliable design, construction and operation of pipelines intended for the large-scale transportation of CO2 that are not already covered in existing pipeline standards such as ISO 13623, ASME B31.8, EN 1594, AS 2885 or other standards. Existing pipeline standards cover many of the issues related to the design and construction of CO2 pipelines; however, there are some CO2 specific issues that are not adequately covered in these standards. The purpose of this document is to cover these issues consistently. Hence, this document is not a standalone standard, but is written to be a supplement to other existing pipeline standards for natural gas or liquids for both onshore and offshore pipelines.” This contribution shall provide information on the content, the current stage of the revision process, encourage to contribute to this standard and make listeners aware to consider the influence of ISO standard on documents currently in draft. T2 - AMPP's Annual Conference + Expo 2024 CY - New Orleans, LA, USA DA - 02.03.2024 KW - Corrosion resistant materials KW - Carbon dioxide KW - Corrosion prevention KW - Standardization KW - CCUS KW - CCS KW - CCU PY - 2024 AN - OPUS4-59736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Influence Of Brine Precipitates On Materials Performance In Geothermal Applications N2 - Significant Cu-deposition and precipitation only occurred in combination with carbon steel. High-alloyed materials prevent the disturbing Cu-agglomeration. Pb-deposition and precipitation only occurred in combination with carbon steel. No negative Pb-effect could be observed in combination with high-alloyed steels. High alloyed corrosion resistant alloys are suitable and shall be chosen for future design of the piping system, either in massive or in cladded form, to prevent unwanted interactions with brine components. T2 - AMPP Annual 2023 Conference CY - Denver, CO, USA DA - 19.03.2023 KW - Geothermal KW - Electrochemistry KW - Copper KW - Lead KW - Corrosion PY - 2023 AN - OPUS4-57237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Merino, E. A1 - Cere, S. A1 - Özcan Sandikcioglu, Özlem A1 - Dimper, Matthias A1 - Sobrados, I. A1 - Durán, A. A1 - Castro, Y. T1 - Influence of the BF3·O(C2H5)2 on the corrosion resistance of hybrid silica sol-gel coatings deposited on flash-PEO-treated Mg alloy N2 - Achieving highly cross-linked sol-gel coatings to provide effective corrosion protection of Mg alloys remains a challenging task. The aim of this work is to evaluate the effect boron trifluoride diethyl etherate (BF3·O(C2H5)2) as catalyst to epoxy group in a GPTMS/TEOS/SiO2 sol and assesses its effect on the structure and corrosion resistance properties of Flash-PEO coated pre-treated Mg alloy. 29Si MAS NMR and 13C CPMAS-NMR demonstrated that (BF3·O(C2H5)2) efficiently promotes the epoxy polymerization of the GPTMS and the formation of a hybrid silica network. However, the amount of (BF3·O(C2H5)2) should be optimized to minimize the formation of undesirable byproducts such as ethyl ether terminal units. Therefore, GPTMS/TEOS/SiO2 sols containing different amounts of (BF3·O(C2H5)2) were synthesized and deposited onto the Flash-PEO coated Mg alloy, leading to bilayer systems with a total thickness of ⁓8 μm. The corrosion behavior of the bilayer coatings in 3.5 wt% NaCl solution was evaluated by electrochemical impedance spectroscopy (EIS) and Scanning Kelvin probe microscope (SKPFM). The results revealed that the barrier properties of the coatings with enhanced cross-linked structure showed impedance modulus (│Z│f:0.1 Hz) approximately four orders of magnitude higher than the bare magnesium alloy and two orders of magnitude higher than the F-PEO coated sample. A suitable compromise between (BF3·O(C2H5)2) amount and sol-gel film structure is required to obtain a more durable barrier coating capable to extend the protective lifespan of the magnesium alloy. KW - Sol-gel KW - Corrosion KW - AZ31B Mg alloy KW - Chemical structure KW - SKPFM PY - 2026 DO - https://doi.org/10.1016/j.surfcoat.2025.133055 SN - 0257-8972 VL - 522 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-65416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stohl, Leonie A1 - Manninger, Tanja A1 - von Werder, Julia A1 - Dehn, F. A1 - Gorbushina, Anna A1 - Meng, Birgit T1 - Bioreceptivity of concrete - A review N2 - Materials that support natural biodiversity on their surfaces can compensate for human activities that have a negative impact on nature and thus contribute to a carbon-neutral and nature-positive world. Specifically designing bioreceptive materials which favor the growth of biofilms on their surface is an approach complementing conventional, macroscopic green façades. But what exactly characterizes a bioreceptive substrate and how do biofilm and substrate interact? How and why does a spontaneous colonization and the formation of biofilms take place? What are biofilms and how can they be established in a laboratory setting? How can this existing knowledge be transferred to the artificial stone concrete so that this material can be tuned to increase (or decrease) its bioreceptivity? This review paper aims at summarizing the existing state of knowledge on bioreceptive concrete and pointing out inconsistencies and contradictions which can only be removed by more interdisciplinary research in the field. KW - Bioreceptivity KW - Biofilm KW - Green facades KW - Developing building materials KW - Surface interactions KW - Concrete PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581685 DO - https://doi.org/10.1016/j.jobe.2023.107201 SN - 2352-7102 VL - 76 SP - 1 EP - 17 PB - Elsevier AN - OPUS4-58168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion Atlas Case Studies - 2019 Edition N2 - This edition, published as first issue within the series “Corrosion Atlas”, provides 181 corrosion case studies, collected from 29 contributors. These Corrosion Atlas Case Studies provide a helpful tool required for engineers in their daily life to quickly determine and solve their equipment's corrosion problems by compact theoretical background and vivid examples. It fulfills the intension of the editors to be “the first centralized collection of case studies containing challenges paired directly with solutions together in one location”. KW - Corrosion KW - Failure KW - Water-bearing PY - 2020 DO - https://doi.org/10.1002/maco.202070054 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 5 SP - 859 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barkeshli, Mandana A1 - Stephan, Ina A1 - Shevchuk, Ivan A1 - Soltani, Mojtaba T1 - Characteristics of Sizing Materials Used in Persian Medieval Manuscripts: Physical, Optical, Spectral Imaging, and Fungicidal Properties N2 - In this study, we investigated the diverse range of materials used for sizing in Iranian paper manuscripts during the Timurid (fifteenth century) to Safavid (sixteenth century) and Qajar (nineteenth century) periods. Our approach combined historical analysis with scientific examination of reconstructed sizings. We reconstructed 15 sizing materials based on identified Persian historical recipes and analysed their physical, optical, and spectral characteristics. Additionally, we assessed their behaviour against the mould fungus Aspergillus flavus. The results revealed distinctive properties for each sizing material, shedding light on their potential applications in paper preservation. Furthermore, our investigation demonstrated variations in hygroscopicity, thickness, grammage, and ash content post-sizing. The sizing materials also exhibited different effects on paper reflectance properties. Additionally, our study revealed insights into the impact of sizing on burnished papers, indicating that the mechanical process of burnishing did not significantly alter the chemical composition or spectral properties of the paper, with only minor changes in brightness observed in specific cases. All tested sizing materials supported varying levels of mould growth, indicating potential implications for paper conservation. Our findings provide valuable insights into the historical practices of Iranian paper sizing and offer practical considerations for the preservation of paper manuscripts. KW - Paper sizings KW - Persian historical recipes KW - Physical and optical characteristics KW - Fungicidal property KW - Spectral imaging PY - 2024 DO - https://doi.org/10.1080/00393630.2024.2342647 VL - 69 SP - 519 EP - 536 PB - Informa UK Limited AN - OPUS4-60159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Stephan, Ina A1 - Boenke, Viola A1 - Drecker, Sigrid T1 - Weiterentwicklung und Verbesserung des Konzeptes zur Begrenzung von Konservierungsmitteln für Produkte mit dem Blauen Engel N2 - Im Rahmen des Forschungsvorhabens wurde die biologische Prüfmethode der Checkliste zur stoffli-chen Bewertung im Rahmen des Aufnahmeverfahrens für weitere Topfkonservierungsmittel in den Anhang 1 zur Vergabegrundlage RAL-UZ102 „Emissionsarme Innenwandfarben“ überarbeitet. Der Test für den Einsatz von Konservierungsmitteln in seiner jetzigen Fassung besteht seit nahezu 20 Jah-ren und erfolgt ausschließlich an weißer Dispersionsfarbe für den Innenraum. Die hierbei ermittelten Höchstmengen für den Einsatz von Topfkonservierern werden z.Zt. auch auf andere Innenraumbau-produkte übertragen. Ziel war es zu klären, ob die Anforderungen an die Topfkonservierung bei Far-ben tatsächlich für andere Innenraumbauprodukte übernommen werden können. Die im Vorhaben durchgeführten Versuche deuten darauf hin, dass dies nicht ohne weiteres möglich ist. Nach Rückspra-che mit Vertretern aus der Industrie wurde das Keimspektrum für die Prüfung zudem um Hefe- und Schimmelpilze erweitert. Des Weiteren wurde eine künstliche Alterung eingeführt und überprüft, ob dies einen Einfluss auf den Gehalt an Isothiazolinonen hat. Die Konzentration von Isothialzolinonen wurde mittels Ultra-Hochleistungsflüssigkeitschromatographie kontrolliert und hinsichtlich einer Kor-relation mit dem Wachstum von Mikroorganismen ausgewertet. Da die in den Innenraumbauproduk-ten zugesetzten Isothiazolinone als Kontaktallergene bekannt sind, ist es ein Ziel des „Blauen Engel“-Umweltzeichens, die geringste erforderliche Menge an Konservierungsmittel in den Produkten zu ver-wenden, ohne die positive Auswirkung der Topfkonservierung zu gefährden. Daher sind die Optimie-rung der Leistungsstärke von Konservierungsmitteln und die Kontrolle der Hygiene im Herstellungs-prozess von zunehmender Bedeutung. Um Einblicke in den Herstellungsprozess von Farben zu gewin-nen, wurden im Rahmen des Vorhabens vier Farbwerke besichtigt, in denen weiße Innenraumfarben produziert werden, die mit dem Umweltzeichen „Blauer Engel“ ausgezeichnet sind. Gemeinsam mit den Fachleuten vor Ort wurde diskutiert, welche Maßnahmen zur Verbesserung der Werkshygiene er-griffen werden können, um den Einsatz von Topfkonservierern möglichst gering zu halten. Des Weite-ren wurde in dem Forschungsvorhaben untersucht, ob eine schnellere Bestimmung der Keimzahl in den Rohstoffen mittels quantitativer Polymerasekettenreaktion bereits im Farbwerk realisierbar ist. KW - Methode KW - Isothiazolinone KW - Gebindekonservierung KW - Bakterien KW - Schimmel KW - Wirksamkeit KW - Biozide PY - 2020 SN - 1862-4804 VL - 54 SP - 4 EP - 149 PB - Umweltbundesamt CY - Dessau AN - OPUS4-50972 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan, Ina A1 - Dimke, Thomas A1 - Guterman, R. A1 - Smith, C. A. A1 - Cataldo, V. A. T1 - Antibacterial and degradable thioimidazolium poly(ionic liquid) N2 - New antibacterial agents are urgently required to fight the emergence of antibiotic-resistant bacteria. We recently synthesized the first thioimidazolium ionene, which has antibacterial properties and can degrade in various media. This dual functionality is crucial in order to limit the environmental impact of these biocides. We have found that our polymer is stronger than benzalkonium chloride (BAC) against Pseudomonas aeruginosa and also readily degrades in the presence of base, while remaining stable in acidic environments. These results highlight a new emerging class of antibacterial degradable polymers. KW - Ionic liquid KW - Antibacterial polymer KW - Amphiphilic polymer KW - Thioimidazolium KW - Degradable polymer KW - Polyioinic liquid PY - 2020 DO - https://doi.org/10.1021/acssuschemeng.0c02666 VL - 8 IS - 22 SP - 8419 EP - 8424 PB - ACS Publications AN - OPUS4-50982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valet, Svenja A1 - Bohlmann, Tatjana A1 - Ebell, Gino A1 - Burkert, Andreas T1 - pH sensitive gel pads for the visualization of anodes and cathodes on zinc N2 - Zinc and zinc alloys have many applications. Zinc corrosion takes place in the atmosphere and is assumed to follow the water drop theory (a macroelement), in which the anode is at the centre of the drop and is surrounded by a cathode. This paper is the first to use gel electrolytes made of agar to visualize anodic and cathodic areas on zinc samples in order to examine the water drop theory. For that, agar gels were added with universal pH indicators, as the anode and cathode exhibit different pH values. In this paper, different amounts of pH indicators were tested to determine whether the indicator influences the potential, the impedance, phase shift, corrosion current and potential and corrosion layer resistance. KW - Corrosion KW - Zinc KW - Gel electrolyte PY - 2026 DO - https://doi.org/10.1016/j.electacta.2026.148134 SN - 0013-4686 VL - 551 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-65308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burkert, Andreas T1 - Grundlagen Spannungsrisskorrosion N2 - Der Vortrag stellt die Grundlagen und Schädigungsmechanismen der Spannungsrisskorrosion an metallenen Werkstoffen vor. Aus dem Zusammenspiel von mechanischer Beanspruchung, dem Korrosionsmedium und den Eigenschaften des Werkstoffs können sich Bedingungen ergeben, welche den Eintritt von SpRK begünstigen können. Speziell wird auf auf die chloridinduzierte Spannungsrisskorrosion und die wasserstoffinduzierte SpRK näher eingegangen. Abschließend werden einige normative Prüfmöglichkeiten vorgestellt. T2 - Korrsosionsschutz in der maritimen Technik CY - Hamburg, Germany DA - 28.01.2026 KW - Spannstahl KW - Spannungsrisskorrosion KW - Nichtrostender Stahl KW - Korrosion PY - 2026 AN - OPUS4-65425 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza T1 - Grain boundary structural variations amplify segregation transition and stabilize co-existing spinodal interfacial phases N2 - Grain boundaries (GBs)’s role in determining the functional and mechanical properties of polycrystalline materials is inscribed in both their structure and chemistry. Upon solute segregation, the structure and composition of a GB can change concurrently. We study the co-evolution of GB’s structure and segregation by enhancing the density-based phase-field model to account for the in-plane structural variations in the GB. Significant mutual coupling is revealed between the GB’s chemical and structural states during Mn segregation in Fe-Mn alloys. We found that the structural degrees of freedom in a GB (the ability of the GB structure to respond to the chemical variation) amplifies Mn segregation transition, even when the GB structure stays unchanged. When the GB structure is not uniform, that is the usual case, the coupling between GB structure and segregation evolution also enables the spinodally formed low- and high-Mn phases (upon segregation transition) to co-exist within the GB region. These findings explain the stabilizing mechanism of pronounced interfacial segregation fluctuations, experimentally evidenced in Fe-Mn GBs, and give new insights on the structural sensitivity of GBs’ segregation phenomena and the mutual chemo-structural interplay. KW - Grain boundary engineering KW - Segregation engineering KW - Grain boundary structure KW - Fe-Mn steels PY - 2022 DO - https://doi.org/10.1016/j.actamat.2022.118446 SN - 1359-6454 VL - 242 PB - Elsevier Ltd. AN - OPUS4-56160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maximilian, Thuy A1 - Spyrantis, Alexander A1 - Böhning, Martin A1 - Niebergall, Ute A1 - Maaß, Robert T1 - Spatially resolved roughness exponent in polymer fracture N2 - The fracture surface of slow and continuous crack propagation during environmental stress cracking of a semicrystalline polyethylene exhibits isotropic roughness exponents at the local scale but resolved across the macroscopic fracture surface a clear position dependence is found. The spatially resolved roughness exponent admits values in the range between 0.1 and 0.4, demonstrating nontrivial exponents in the small length-scale regime. Instead, they vary across the fracture surface according to the stress-state distribution, which suggests that the exponents are intimately linked to the locally dominating dissipation processes during craze cracking. KW - Plasticity KW - Fracture KW - Material failure KW - Mechanical deformation PY - 2022 DO - https://doi.org/10.1103/PhysRevMaterials.6.L090601 VL - 6 IS - 9 SP - 1 EP - 7 PB - American Physical Society CY - USA, Maryland AN - OPUS4-55797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On an experimentalist's hard search for free volume N2 - This talk was given in honor of Prof. Frans Spaepen, faculty at Harvard University, at the occasion of his Staudinger Lecture and his honorary doctorate degree reception at ETH Zurich. It covers a 10 year long journey of how an experimentalist probes free-volume effects in metallic glasses. T2 - Symposium in honor of Frans Spaepen Honorary Doctorate ETH Zurich CY - Zurich, Switzerland DA - 08.12.2023 KW - Metallic glass KW - Deformation KW - Shear bands PY - 2023 AN - OPUS4-60717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Probing internal damage in glassy metals N2 - This talk covers strain localization in metallic glasses and how it can be probed non-destructively using acoustic emission and x-ray methods. The results are compared to other methods and contextualized in the context of shear-band dynamics during inhomogeneous flow of metallic glasses. T2 - Seminar Zerstörungsfreie Prüfung TU München 2023 CY - Online meeting DA - 29.06.2023 KW - Metallic glass KW - Deformation KW - Acoustic emission PY - 2023 AN - OPUS4-60718 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Temperature-dependent intermittent plasticity of Nb microcrystals N2 - Intermittent microplasticity via dislocation avalanches indicates scale-invariance, which is a paradigm shift away from traditional bulk deformation. Recently, we have developed an experimental method to trace the spatiotemporal dynamics of correlated dislocation activity (dislocation avalanches) in microcrystals (Phys. Rev. Mat. 2 (2018) 120601; Phys. Rev. Mat. 3 (2019) 080601). Here we exploit the temperature sensitive deformation of bcc metals. A marked change of the slip-size distribution is observed in the studied microcrystals, with increasingly small event-sizes dominating with decreasing temperature. This shows how a reduction in thermal energy increasingly suppresses the length-scale of dislocation avalanches, indicating how long-range correlations become gradually limited to the scale of the lattice. Our results further show that the stress-strain response is composed of strain-increments that are either thermally activated or essentially athermal. Temperature-dependent small-scale testing in combination with state-of-the-art discrete dislocation dynamics (DDD) simulations of Nb microcrystals are used to reveal these insights. T2 - MS&T20 Virtual CY - Online meeting DA - 02.11.2020 KW - Microcrystals PY - 2020 AN - OPUS4-60700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Tracing structural dynamics in metallic glasses during cryogenic cycling N2 - Highly unrelaxed structural states of metallic glasses have often advantageous mechanical properties. Since metallic glasses continuously relax with time (age) or inherently are well relaxed after processing, methods to uniformly rejuvenate the material are needed. One approach that has received attention is the so-called cryogenic-cycling method, during which a metallic glass is repeatedly immersed into liquid nitrogen. In some cases, cryogenic cycling is truly efficient in increasing the stored excess enthalpy of metallic glasses, but it does not seem to be universally applicable to all alloys and structural states. The origins for these differences remain unclear due to our limited understanding of the underlying structural evolution. In order to shed more light onto the fundamental structural processes of cryogenic cycling, we pursue in-situ x-ray photon correlation spectroscopy (XPCS) to trace the atomic-scale structural dynamics of a Zr-based metallic glass in two different structural states (ribbon and bulk metallic glass). This method allows calculating the relaxation times as a function of time throughout the thermal cycling. It is found that the investigated glasses exhibit heterogeneous structural dynamics at 300 K, which changes to monotonic aging at 78 K. Cryogenic cycling homogenizes the relaxation time distribution for both structural states. This effect is much more pronounced in the ribbon, which is the only structural state that rejuvenates upon cycling. We furthermore reveal how fast atomic-scale dynamics is correlated with long-time average structural relaxation times irrespective of the state, and that the ribbon exhibits unexpected additional fast atomic-scale relaxation in comparison to the plate material. Overall, a picture emerges that points towards heterogeneities in fictive temperature as a requirement for cryogenic energy storage. T2 - MRS Fall 2020 - Invited Talk CY - Boston, MA, USA DA - 27.11.2020 KW - Relaxation metallic glasses PY - 2020 AN - OPUS4-59542 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Platform MaterialDigital (PMD) - Knowledge Representation, Interoperability, Reliability N2 - Through collaboration in the materials science and engineering (MSE) community, the PMD is collectively developing common standards and prototype solutions for data acquisition, structuring, storage, and processing. This comprises the development of architectural, standardized and foundational ontologies and workflows. Demonstrators resulting from these developments provide good practice examples. The PMD Core Ontology (PMDco) was created as an anchor that allows implementation of semantic data integration. It provides a common and expanding vocabulary to represent and share knowledge while enabling efficient collaboration and promoting interoperability between diverse domains. T2 - Kupfer-Symposium 2025 CY - Schwäbisch-Gmünd, Germany DA - 12.11.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-64708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Birmingham University, Seminar in physical chemistry CY - Birmingham, UK DA - 21.07.2023 KW - Atomistic models KW - Phase transitions KW - Defects PY - 2023 AN - OPUS4-58843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Constructing defect phase diagrams from ab initio calculations N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. Recent experimental studies show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams in combination with density functional theory provide a natural route to study these chemically driven defects. Our results show, however, that direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe-Nb solid solutions and to identify in a joint study with experiments conditions in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - Fritz-Haber-Institut Seminar CY - Berlin, Germany DA - 23.03.2023 KW - Ab initio simulations KW - Defects KW - Phase diagrams PY - 2023 AN - OPUS4-58849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hickel, Tilmann T1 - Ab initio Thermodynamics of defect phases in metals N2 - Thermodynamic bulk phase diagrams have become the roadmap used by researchers to identify alloy compositions and process conditions that result in novel materials with tailored microstructures. On the other hand, recent progress in experimental atomic-scale characterization techniques allows one to study the local chemical composition at individual defects such as interfaces, grain boundaries, dislocations and surfaces. They show that changes in the alloy composition can drive not only transitions in the bulk phases present in a material, but also in the concentration and type of defects they contain. Defect phase diagrams, using chemical potentials as thermodynamics variables, provide a natural route to study these chemically driven defects. Our results show, however, that the direct application of thermodynamic approaches can fail to reproduce the experimentally observed defect formation. Therefore, we extend the concept to metastable defect phase diagrams to account for kinetic limitations that prevent the system from reaching equilibrium. We use ab initio calculations based on density functional theory to quantify the extension of regions where defect formation is expected. We successfully applied this concept to explain the formation of large concentrations of planar defects in supersaturated Fe2Nb Laves phases. In addition, we identify in a joint study with experiments conditions and structures in Mg-Al-Ca alloys for defect phase occurrence. The concept offers new avenues for designing materials with tailored defect structures. T2 - 19th Int. Conference on Diffusion in Liquids and Solids CY - Heraklion, Greece DA - 26.06.2023 KW - Density functional theory KW - Defects KW - Phase diagrams KW - Mg alloys PY - 2023 AN - OPUS4-58845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Intermittent cluster dynamics and temporal fractional diffusion in a bulk metallic glass N2 - Inspired by the ability to track atomic-scale dynamics with x-ray photon correlation spectroscopy (XPCS)1 and recent results of long-term atomistic simulations on material transport2, we reveal here an unprecedented spectrum of short- and long-term relaxation dynamics. Tracked along a 300 000 s long isotherm at 0.98Tg, a Zr-based bulk metallic glass exhibits temporal fluctuations that persist throughout the entire isotherm, demonstrating a continuous heterogeneous dynamics at the probed length scale. In concert with microsecond molecular dynamic simulations, we identify intermittent cluster dynamics as the origin for temporal signatures in the corresponding intensity cross-correlations. Despite temporally heterogeneous aging, the Kohlrausch-Williams-Watts functions is well suited to capture the average intermediate relaxation time regime, but at very long time scales an asymptotic power-law better describes the data. This indicates anomalous diffusion and gives overall strong evidence for temporal fractional diffusion in metallic glasses. We discuss these results in terms of the underlying structural fast and slow relaxation modes and their manifestation in the temporal form of the structural decorrelations. T2 - 9th IDMRCS CY - Chiba, Japan DA - 12.08.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Cluster dynamics and anomalous transport in metallic glasses N2 - Quenching a metallic liquid sufficiently fast can give rise to an amorphous solid, typically referred to as a metallic glass. This out-of-equilibrium material has a long suite of remarkable mechanical and physical properties but suffers from property deterioration via structural relaxation. As a function of time, relaxation may indeed constitute significant threads to safe applications. Consequently, relaxation of glasses has a long history across different amorphous materials and typical characterization methods promote a picture of gradually evolving and smooth relaxation, as for example obtained from mechanical spectroscopy. However, the true structural dynamics and underlying mechanisms remain far from understood and have hampered a physically informed atomic-scale picture of transport and physical aging of glasses. Here we exploit the ability to track atomic-scale dynamics with x-ray photon correlation spectroscopy (XPCS) and resolve an unprecedented spectrum of short- and long-term relaxation time scales in metallic glasses. Conducted across temperatures and under the application of stress, the results reveal anything else than smooth aging and gradual energy minimization. In fact, temporal fluctuations persist throughout isothermal conditions over several hundred thousand of seconds, demonstrating heterogeneous dynamics at the atomic scale. In concert with microsecond molecular dynamic simulations, we identify possible mechanisms of correlated atomic-scale dynamics that can underly the temporal fluctuations and structural decorrelations. Despite temporally heterogeneous, the Kohlrausch-Williams-Watts functions is well suited to capture the average intermediate relaxation time regime, but at very long time scales an asymptotic power-law emerges. This indicates anomalous diffusion and gives overall strong evidence for temporal fractional diffusion in metallic glasses. We discuss these results in terms of the structural fast and slow relaxation modes as well as a true microstructure in metallic glasses. T2 - Department Seminar OSU 2023 CY - Columbus, OH, USA DA - 22.09.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - On an unusual career path and unusual transport in metallic glasses N2 - Planning an academic career is a bit like enjoying a box of chocolate – you never know what you are going to get next. In this talk, I will begin with sharing how luck, difficult decisions, fate, and family constraints affected my career path across continents, universities, the private sector, and to becoming a director at a national laboratory. This journey was certainly not planned and highlights how opportunities and compromises together allow you to make much more out of your engineering degree than you ever have dreamed of. After this unusual journey as a materials scientist, I am transitioning to the technical part of my talk, where we will discuss transport in metallic glasses. This out-of-equilibrium material has a long suite of remarkable mechanical and physical properties but suffers from property deterioration via physical aging. As a function of time, relaxation may indeed constitute significant threads to safe applications, such as a complete loss of toughness. In the search for a physical understanding of aging, we exploit here the ability to track atomic-scale dynamics with coherent x-ray scattering. Conducted across temperatures and under the application of stress, the results reveal unexpected transport. In concert with microsecond molecular dynamic simulations, we identify possible mechanisms of atomic-scale dynamics that underly physical aging of metallic glasses. We find that classical Kohlrausch-Williams-Watts behavior is only suited for the short relaxation-time regime, whereas anomalous diffusion emerges at practically relevant times. We discuss these results in terms of the structural relaxation modes and propose a picture of a true microstructure in metallic glasses. T2 - Department Seminar IIT Delhi 2023 CY - Delhi, India DA - 15.12.2023 KW - Metallic glass KW - Transport KW - Structure KW - Dynamics PY - 2023 AN - OPUS4-60649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza A1 - Wallis, Theophilus A1 - Ikeda, Yuki A1 - Saikia, U. A1 - Ahmadian, A. A1 - Liebscher, C. A1 - Hickel, Tilmann A1 - Maaß, Robert T1 - Giant segregation transition as origin of liquid metal embrittlement in the Fe-Zn system N2 - A giant Zn segregation transition is revealed using CALPHAD-integrated density-based modeling of segregation into Fe grain boundaries (GBs). The results show that above a threshold of only a few atomic percent Zn in the alloy, a substantial amount of up to 60 at.% Zn can segregate to the GB. We found that the amount of segregation abruptly increases with decreasing temperature, while the Zn content in the alloy required for triggering the segregation transition decreases. Direct evidence of the Zn segregation transition is obtained using high-resolution scanning transmission electron microscopy. Base on the model, we trace the origin of the segregation transition back to the low cohesive energy of Zn and a miscibility gap in Fe-Zn GB, arising from the magnetic ordering effect, which is confirmed by ab-initio calculations. We also show that the massive Zn segregation resulting from the segregation transition greatly assists with liquid wetting and reduces the work of separation along the GB. The current predictions suggest that control over Zn segregation, by both alloy design and optimizing the galvanization and welding processes, may offer preventive strategies against liquid metal embrittlement. KW - CALPHAD KW - Microstructure Design KW - Grain boundary engineering KW - Steels KW - Density-based Model KW - Segregation Engineering PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584292 DO - https://doi.org/10.1016/j.scriptamat.2023.115758 SN - 1359-6462 SN - 1872-8456 VL - 238 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-58429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kar, Satyakam A1 - Ikeda, Yuki A1 - Nielsch, Kornelius A1 - Reith, Heiko A1 - Maaß, Robert A1 - Fähler, Sebastian T1 - Multiferroic Microstructure Created from Invariant Line Constraint N2 - Ferroic materials enable a multitude of emerging applications, and optimum functional properties are achieved when ferromagnetic and ferroelectric properties are coupled to a first‐order ferroelastic transition. In bulk materials, this first‐order transition involves an invariant habit plane, connecting coexisting phases: austenite and martensite. Theory predicts that this plane should converge to a line in thin films, but experimental evidence is missing. Here, the martensitic and magnetic microstructure of a freestanding epitaxial magnetic shape memory film is analyzed. It is shown that the martensite microstructure is determined by an invariant line constraint using lattice parameters of both phases as the only input. This line constraint explains most of the observable features, which differ fundamentally from bulk and constrained films. Furthermore, this finite‐size effect creates a remarkable checkerboard magnetic domain pattern through multiferroic coupling. The findings highlight the decisive role of finite‐size effects in multiferroics. KW - Epitaxial films KW - Finite-size effects KW - Multiferroics KW - Martensite KW - Magnetic shape memory alloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637910 DO - https://doi.org/10.1002/adfm.202416638 SN - 1616-301X VL - 35 IS - 10 SP - 1 EP - 11 PB - Wiley AN - OPUS4-63791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza T1 - Density-based phase field modelling of the interplay between grain boundary segregation transition and structure N2 - Grain boundary (GB) chemical and structural variations can significantly influence materials performance. The former is generally ascribed to the structural gradient between the grain and GB. While GB segregation may be accompanied by chemical and structural variations, clear insights about the GB’s thermodynamic phase behaviour upon coupling between its chemistry and structure is lacking. Using the CALPHAD integrated density-based phase field model, we study the co-evolution of GB’s structure and segregation in Fe-Mn alloys. We found that the GB segregation transition is amplified if its structure can respond to chemical variation. Additionally, the coupling between GB structural and segregation evolution was found to enable co-existence of the spinodally formed low- and high-Mn phases within the GB. In the light of atomistic simulations, we expand on investigating the correlation between the parameters that characterise the GB density map with GB properties. T2 - TMS 2023 CY - San Diego, California, USA DA - 19.03.2023 KW - Grain boundary engineering KW - Density-based phase-field modelling KW - Microstructure design PY - 2023 AN - OPUS4-57970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ikeda, Yuki A1 - Han, Seungchang A1 - Wallis, Theophilus A1 - Darvishi Kamachali, Reza A1 - Maaß, Robert T1 - On the preference of liquid-metal embrittlement along high-angle grain-boundaries in galvanized steels N2 - Focusing on the early stages of liquid-metal embrittlement (LME) of Zinc (Zn) coated advanced high-strength steels, we show that the Zn infiltration path prior to grain-boundary decohesion and therefore cracking distinctly follows high-angle grain boundaries (HAGBs). This selective transport prior to LME-induced microcracking rationalizes the experimentally observed post-mortem cracking along martensitic HAGBs. We discuss the selective Zn transport and GB-weakening in terms of an misorientation-angle dependent atomic density and diffusivity, and its effect on GB-segregation. KW - Liquid-metal embrittlement KW - Advanced high-strength steels KW - Grain boundaries PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631103 DO - https://doi.org/10.1016/j.scriptamat.2025.116723 SN - 1359-6462 VL - 265 SP - 1 EP - 5 PB - Elsevier Inc. AN - OPUS4-63110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Maßgeschneiderte künstliche Bewitterungstests zur Untersuchung der alterungsbedingten Freisetzung von Produkten in die Umwelt N2 - Genormte künstliche Bewitterungstests sind häufig nicht spezifisch für die Anwendungssituation oder das Material. Das macht die Entwicklung spezifischer Tests erforderlich. Für deren Entwicklung müssen Maximalparameter der Anwendungssituation bekannt sein, womit dann der künstliche Test formuliert wird und dessen Bedingungen werden dann solange optimiert, bis die Korrelation der Effekte von natürlichem und künstlichem Test ausreichend ist. Für Untersuchungen der Freisetzung kann der verbleibende Rest in der Probe und/oder die freigesetzte Menge in Luft, Boden, Wasser bestimmt werden. Im ersten Beispiel der Witterungswirkung wurde die Freisetzung von Kohlenstoff-Nanoröhrchen (CNT) aus Polymer-Kompositen untersucht (unter Verwendung von empfindlich-nachweisbarer radioaktiver 14C-Markierung für einzelne CNT-Partikel), in einem zweiten die Freisetzung von anorganischen und organischen Bestandteilen aus elastomeren Bestandteilen von Sportböden (Bahnen und Kunstrasen) in Wasser. T2 - SKZ-Tagung: Bewitterung van Kunststoffen CY - Würzburg, Germany DA - 06.07.2022 KW - Künstliche Bewitterung KW - UV KW - Degradation KW - Freisetzung KW - CNT KW - Carbo-Nanotubes KW - Composite KW - Nano-Partikel KW - 14C-Markierung KW - Sportböden KW - Kunstrasen KW - Grundwasser PY - 2022 AN - OPUS4-55219 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stuff, Maria A1 - Rübner, Katrin A1 - Prinz, Carsten A1 - Rische, N. A1 - Chronz, M. A1 - Kühne, Hans-Carsten ED - Siegesmund, S. ED - Middendorf, B. T1 - Towards a better understanding of tuff stone deterioration N2 - Stone deterioration is the result of a complex interaction of external physical, chemical and biological forces with the mineralogical-petrophysical properties of the stone. With a better understanding of how these properties are linked to material behavior and durability, more effective measures for stone conservation can be developed. Studying these interactions in tuff is particularly complex due to the naturally high heterogeneity of tuff rocks. The first aim of a current research project is to combine the results of recent and older studies on tuff deterioration. Furthermore, the literature overview is complemented by our own investigation of Weibern and Ettringen tuff, with a focus on pore structure characteristics. T2 - STONE - 14th international congress on the deterioration and conservation of stone CY - Meeting was canceled DA - 07.09.2020 KW - Pore structure KW - Weathering KW - Weibern tuff KW - Ettringen tuff PY - 2020 SN - 978-3-96311-172-3 SP - 805 EP - 810 PB - Mitteldeutscher Verlag CY - Halle (Saale) AN - OPUS4-51549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittrich, Maria A1 - Paulo, Carlos A1 - Knabe, Nicole A1 - Sturm, Heinz A1 - Zaitsev, Vladimir A1 - Gorbushina, Anna T1 - Microscopic Raman study of fungal pigment using the genetically amenable rock inhabitant Knufia petricola as a model organism N2 - Fungal pigments such as melanin and carotenoids are distinctive markers of animal and plant pathogenic fungi as well as their environmental relatives. These complex pigments play important roles in pathogenicity and stress tolerance while also being useful as biomarkers. Accordingly, it is important to be able to identify in situ the pigments in black fungi, a group of clinical and environmental importance. In this study, wild-type and genetically modified strains of Knufia petricola A95 and wild fungal cells attached to ancient rock were investigated for their spectroscopic and microscopic Raman features and morphological appearance. Knockout mutants of melanin synthesis genes pks1 (polyketide synthase), sdh1 (scytalone dehydratase), and both pks1 and the carotenoid synthesis gene phd1 (phytoene desaturase) were studied We applied two different Raman microscopes using two lasers, with 633 nm and 488 nm wavelengths. We analyzed and compared Raman spectra between the measured reference substances and the mutant and wild-type strains. In the wild strain WT:A95, the peaks close to melanin peals were found at 1353 cm−1 and 1611 cm−1. There are no characteristic melanin peaks at 1580–1600 cm−1 and around 1350 cm−1 at the spectrum of the Δpks1/Δphd1 mutant and the Δsdh1 mutant. The Δpks1 mutant spectrum has the peaks at the beta-carotene v2 C-C in-plane stretch at 1155 cm−1 and v3 C-CH3 deformation at 1005 cm−1. The peaks of carotenoids and melanin were found in all mutants and the wild strain, except the Δpks1/Δphd1 mutant. Raman spectra allow for discrimination between the various pigments. Hence, interactions between natural fungal melanin, as well as other protective pigments, and complex environmental matrices can be characterized on a range of spatial and temporal scales. KW - Raman Spectroscopy KW - Instrumentation KW - Analytical Chemistry KW - Knufia petricola KW - Confocal microscopy KW - Atomic and Molecular Physics and Optics PY - 2023 DO - https://doi.org/10.1016/j.saa.2023.123250 SN - 1386-1425 VL - 303 SP - 1 EP - 11 PB - Elsevier BV AN - OPUS4-58792 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Barkeshli, M. A1 - Stephan, Ina ED - Barkeshli, M. ED - Arya, A. ED - Nath, V. ED - Abduraheem, K. T1 - Sizing materials used in Persian manuscripts and their behaviour against the mould fungus Aspergillus flavus N2 - Our earlier study based on historical and scientific analysis showed that Iranians used a considerable range of materials in the sizing process. Unlike many nations who used limited sizing materials to improve the mechanical strength and to smoothen the paper surface, Iranians have used various materials for sizing process from Taimurid (15th century) to Safawid (16th century) and Qajar (19th century) periods. Further to our earlier study on the Sizing Materials used in Persian manuscripts and miniature paintings, scientific analysis was carried out to investigate their behaviour against the mould fungus Aspergillus flavus. In the first stage fourteen different sizing materials that was identified from Persian historical recipes were reconstructed. In the second stage fungicidal property of each sizing samples against Aspergillus flavus fungus were identified that will be presented in this paper. KW - Sizing KW - Materials KW - Persian manuscripts KW - Deterioration KW - Fungus KW - Aspergillus flavus PY - 2023 SN - 978-93-5461-714-0 SP - 3 EP - 20 PB - Daya Publishing House CY - New Delhi AN - OPUS4-58102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Aristia, Gabriela A1 - Nofz, Marianne A1 - Bäßler, Ralph A1 - Sojref, Regine A1 - Le, Quynh Hoa T1 - Preliminary Study on Al2O3 Sol-Gel Coating for Corrosion Protection of Martensitic Stainless Steel in Artificial Geothermal Water N2 - Al2O3 coatings are often used as protective layers on steels against electrochemical and high-temperature corrosion because they are chemically inert and stable at elevated temperatures. This study presents preliminary work on the possibilities of using Al2O3 sol-gel coatings for corrosion protection of martensitic stainless steels in geothermal environments. Al2O3 sol-gel coatings were applied on UNS S42000, which is known to be susceptible to uniform and localized corrosion. The coated steel specimens were then tested in two types of artificial geothermal water, which simulate the geothermal fluids found in Sibayak (SBY), Indonesia, and North German Basin (NGB), Germany, respectively. SBY has pH 4 and 1.5 g/L of chloride ions, whereas NGB has a pH of 6 and 166 g/L of chloride ions. All experiments were carried out in autoclaves at 150 °C and 1 MPa under the deaerated condition. Evaluations were performed by investigating the surface profiles of both uncoated and coated steels before and after the corrosion test using a Laser Scanning Microscope (LSM) and Scanning Electron Microscope (SEM). Finally, Electrochemical Impedance Spectroscopy (EIS) was performed to compare the corrosion resistance of Al2O3 coated steels in SBY and NGB solutions. It was observed from the corrosion test that Al2O3 coatings are more suitable for use in the geothermal water with a higher pH. T2 - AMPP Annual International Corrosion Conference 2021 CY - Online Meeting DA - 19.04.2021 KW - Protective coating KW - Sol-gel coating KW - Geothermal KW - Martensitic steel KW - Corrosion PY - 2021 SP - 16777-01 EP - 16777-12 CY - Houston AN - OPUS4-52501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Compatibility of polymers exposed to heating oil blends with 10 % and 20 % biodiesel (FAME) N2 - Biodiesel (FAME) from rapeseed is an environmentally friendly alternative to common fossil fuels. It is also suitable to serve as blending component to fuels like heating oil. If the fuel composition is changed, materials compatibility must be guaranteed. Adding polar biodiesel to nonpolar heating oil, changes the blend’s solvency and might cause swelling, extraction and solvation of polymers. The objective of this research was to investigate the compatibility of polymeric materials, which are commonly used for components in middle distillate facilities, along with blends of heating oil and 20 % biodiesel (B20). For this propose, ACM, HNBR, FKM, PE, PA 6, POM, PUR and PVC were exposed to heating oil and B20 for 42 and 84 days at 40 °C. In addition, the polymers HNBR, FKM, PA, POM and PVC were also exposed at 70 °C. Furthermore, the resistance of polymers in eight-year aged B10 at 40 °C was evaluated. Ageing of biodiesel increases acidity which might propagate polymer corrosion. The materials were evaluated as resistant, if the loss in tensile properties (tensile strength and elongation at break) and Shore hardness remained under 15 % compared to the initial unexposed material values. For investigations under compressed conditions, the compression set was determined for specimens of ACM, FKM and HNBR after exposure in heating oil B0 and B20 for 3,7,14, 28, 56 and 90 days at 40 °C according to ISO 815-1. It was found that the resistance in B20 at 40 °C was given for all tested polymers except PUR. In the 8 years aged B10, PUR and POM were not compatible and ACM just conditionally compatible. At 70 °C, FKM and PVC were resistant in B20, whereas HNBR and PA 6 were not compatible. Swelling occurred for the elastomers ACM, HNBR and PUR. T2 - AMPP Annual International Corrosion Conference CY - Online Meeting DA - 19.04.2021 KW - Biodiesel KW - FAME KW - RME KW - Polymer in fuels KW - Corrosion PY - 2021 AN - OPUS4-52498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Amela Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Geeignete Werkstoffe für Geothermieanwendungen (2) N2 - Durch Auslagerungs- und elektrochemische Tests im Labor kann das Korrosionsverhalten verschiedener metallener Werkstoffe beurteilt werden. Aus den Versuchsergebnissen, die in verschiedenen synthetischen Geothermalwässern im Labor erzielt wurden, lassen sich die folgenden Schlussfolgerungen ziehen: • Die Anfälligkeit für Spaltkorrosion wurde als wichtigster Aspekt für die Werkstoffqualifizierung ermittelt. • Der niedriglegierte Stahl 25CrMo4 zeigte bei niedrigem Salzgehalt in MB-Geothermalwasser eine gleichmäßige Korrosion unterhalb der akzeptierten Schwelle von 0,3 mm/Jahr. Daher kann er als geeignet für geothermische Bedingungen mit niedrigem Salzgehalt angesehen werden, wie sie für MB getestet wurden. Es besteht keine Notwendigkeit, auf höherlegierte (teurere) Werkstoffe auszuweichen. Ein niedrigerer pH-Wert (wie bei LHD) führt zu Korrosionsraten oberhalb der akzeptablen Grenzwerte, so dass die niedriglegierten Werkstoffe nicht für Flüssigkeiten mit niedrigem pH-Wert geeignet sind. • Stark salzhaltige Geothermalwässer erfordern höherlegierte Werkstoffe, da die Korrosionsrate von niedriglegiertem Stahl zu hoch ist. • Der Duplexstahl X2CrNiMo22-5-3 und der Superduplexstahl X2CrNiMoCuWN25-7-4 wurden aufgrund ihrer kritischen Anfälligkeit für örtliche Korrosion in Form von Loch- und Spaltkorrosion unter Betriebsbedingungen nicht als geeignet für geothermische Anwendungen in Geothermalwässern mit einer mit NDB und ORG vergleichbaren Zusammensetzung angesehen. • Der superaustenitische Stahl X1CrNiMoCu32-28-7 eignet sich für ORG und salzarme Wässer. In NDB-Geothermalwasser wurde er bei 100 °C als geeignet angesehen. Jedoch schränkt seine Anfälligkeit für Spaltkorrosion seine Anwendbarkeit ein. Neben seiner guten Korrosionsbeständigkeit ist sein Repassivierungsverhalten für seine begrenzte Anwendbarkeit in Geothermalwässern mit niedrigem pH-Wert verantwortlich. • Die Nickelbasislegierung NiCr23Mo16Al wurde als geeignet erachtet und stellt eine sichere Option für den Einsatz in geothermischen Anlagen dar, selbst wenn mit stark salzhaltigem Geothermalwasser gearbeitet wird. KW - Geothermie KW - Korrosion KW - Legierungen KW - Anlagensicherheit PY - 2024 SN - 0016-4232 VL - 2024 IS - 3 SP - 370 EP - 374 PB - Eugen G. Leuze Verlag CY - Bad Saulgau AN - OPUS4-59997 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bäßler, Ralph A1 - Amela Keserović, Amela A1 - Sobetzki, Joana A1 - Sarmiento Klapper, Helmuth A1 - Dimper, Matthias T1 - Geeignete Werkstoffe für Geothermieanwendungen (1) N2 - Durch Auslagerungs- und elektrochemische Tests im Labor kann das Korrosionsverhalten verschiedener metallener Werkstoffe beurteilt werden. Aus den Versuchsergebnissen, die in verschiedenen synthetischen Geothermalwässern im Labor erzielt wurden, lassen sich die folgenden Schlussfolgerungen ziehen: • Die Anfälligkeit für Spaltkorrosion wurde als wichtigster Aspekt für die Werkstoffqualifizierung ermittelt. • Der niedriglegierte Stahl 25CrMo4 zeigte bei niedrigem Salzgehalt in MB-Geothermalwasser eine gleichmäßige Korrosion unterhalb der akzeptierten Schwelle von 0,3 mm/Jahr. Daher kann er als geeignet für geothermische Bedingungen mit niedrigem Salzgehalt angesehen werden, wie sie für MB getestet wurden. Es besteht keine Notwendigkeit, auf höherlegierte (teurere) Werkstoffe auszuweichen. Ein niedrigerer pH-Wert (wie bei LHD) führt zu Korrosionsraten oberhalb der akzeptablen Grenzwerte, so dass die niedriglegierten Werkstoffe nicht für Flüssigkeiten mit niedrigem pH-Wert geeignet sind. • Stark salzhaltige Geothermalwässer erfordern höherlegierte Werkstoffe, da die Korrosionsrate von niedriglegiertem Stahl zu hoch ist. • Der Duplexstahl X2CrNiMo22-5-3 und der Superduplexstahl X2CrNiMoCuWN25-7-4 wurden aufgrund ihrer kritischen Anfälligkeit für örtliche Korrosion in Form von Loch- und Spaltkorrosion unter Betriebsbedingungen nicht als geeignet für geothermische Anwendungen in Geothermalwässern mit einer mit NDB und ORG vergleichbaren Zusammensetzung angesehen. • Der superaustenitische Stahl X1CrNiMoCu32-28-7 eignet sich für ORG und salzarme Wässer. In NDB-Geothermalwasser wurde er bei 100 °C als geeignet angesehen. Jedoch schränkt seine Anfälligkeit für Spaltkorrosion seine Anwendbarkeit ein. Neben seiner guten Korrosionsbeständigkeit ist sein Repassivierungsverhalten für seine begrenzte Anwendbarkeit in Geothermalwässern mit niedrigem pH-Wert verantwortlich. • Die Nickelbasislegierung NiCr23Mo16Al wurde als geeignet erachtet und stellt eine sichere Option für den Einsatz in geothermischen Anlagen dar, selbst wenn mit stark salzhaltigem Geothermalwasser gearbeitet wird. KW - Geothermie KW - Korrosion KW - Legierungen KW - Anlagensicherheit PY - 2024 SN - 0016-4232 VL - 2024 IS - 2 SP - 240 EP - 243 PB - Eugen G. Leuze Verlag CY - Bad Saulgau AN - OPUS4-59996 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph A1 - Stoljarova, A. A1 - Regenspurg, S. T1 - Influence of Precipitating Brine Components on Materials Selection for Geothermal Applications N2 - Since geothermal wells are a feasible energy source to replace fossil fuel supply, many technologies have been developed to take advantage of geothermal energy. Nevertheless, service conditions in geothermal facilities are in many cases extreme in terms of corrosion due to the chemical composition of hydrothermal fluids and temperatures. Therefore, materials selection based on preliminary material qualification is essential to guarantee a secure and reliable operation of the facilities. During operation of a geothermal research facility in Groß Schönebeck copper and lead effects have been found downhole. Occurring mechanisms and measures to prevent precipitation or scaling needed to be investigated as well as potential influences of such precipitates on corrosion resistance of metallic materials used for equipment. This contribution deals with the evaluation of the corrosion behavior of carbon steel and corrosion resistant alloys in copper and/or lead containing artificial geothermal water, simulating the conditions in the Northern German Basin. The behavior of these materials in an artificial geothermal water obtained by electrochemical measurements and exposure tests are presented. While carbon steel exhibits precipitation and deposition, higher alloyed material shows different response to such species and a higher resistance in saline geothermal water. Basing on these results the suitability of the investigated corrosion resistant alloy is given for use in such conditions, whereas carbon steel creates difficulties due to its susceptibility to Cu- and Pb-precipitation. T2 - World Geothermal Congress CY - Online meeting DA - 30.03.2021 KW - Copper KW - Lead KW - Corrosion KW - Steel KW - Geothermal energy PY - 2021 SP - 1 EP - 11 AN - OPUS4-52828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer A1 - Kamachali, Reza Darvishi T1 - Segregation-induced hydrogen embrittlement in titanium N2 - Although titanium offers an optimal combination of strength, low weight, and toughness for various applications, it suffers from a drawback: loss of ductility upon exposure to hydrogen. In this work, we couple CALPHAD-integrated density-based thermodynamic modelling of hydrogen segregation with an experimentally calibrated fracture model to investigate its on crack propagation in titanium. Here we propose to model the crack propagation path as a quasi-interface with slightly opened structure and reduced atomic density, enabling interstitial hydrogen segregation. The atomic density is then directly linked with the damage parameter. We found that hydrogen segregation in titanium undergoes a significant transition such that above a threshold of only few atomic percent hydrogen in the solid solution, the interfacial hydrogen concentration exceeds 20 at.%. Integrating this information into our fracture model, the material damage evolution could be explained by a segregation-affected Griffith crack energy, resulting in material decohesion. We found that the segregation transition and subsequent embrittlement effects are critically sensitive to the temperature in the system. The present results suggest a mechanism underlying the sudden loss of fracture toughness during crack propagation, in relation to the ductile-to-brittle transition observed in titanium alloys exposed to hydrogen. The proposed CALPHAD-integrated chemo-mechanical framework can be further generalised for studying more complex failure mechanisms in various materials. KW - Segregation transition KW - Hydrogen embrittlement KW - Titanium alloys KW - Crack propagation KW - Ductile-to-brittle transition PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655451 DO - https://doi.org/10.1016/j.mtla.2025.102411 SN - 2589-1529 VL - 41 SP - 1 EP - 12 PB - Elsevier Inc. AN - OPUS4-65545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Small but Great – Multifunctional Graphene in Rubber Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET ≥ 250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution or latex premixing of master batches followed by conventional two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of ca. 35, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR).[1-5] 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM).[6-8] The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 34th PDDG Conference CY - Dubrovnik, Croatia DA - 11.06.2023 KW - Graphene KW - Nanocomposites KW - Reinforcement KW - Antioxydant KW - Flame retardant KW - Durability PY - 2023 AN - OPUS4-57693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witte, Julien A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Influence of Microstructure on the Machinability and Surface Integrity of Additively Manufactured Iron Aluminides N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g. milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible, and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. T2 - AA Meeting of Commission IX ‘Behavior of Metals subject to Welding’ CY - Rhodes, Greece DA - 08.07.2024 KW - Iron aluminide KW - Additive manufacturing KW - Machinability KW - Surface integrity KW - Ultrasonic-assisted milling PY - 2026 SP - 1 EP - 16 AN - OPUS4-65530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erning, Johann Wilhelm T1 - Werkstoffe im Kontakt mit Trinkwasser: Von den UBA-Bewertungsgrundlagen nach Europa N2 - Die Grundlagen der hygienischen Bewertung von Werkstoffen im Kontakt mit Trinkwasser werden erläutert. Die regulatorischen Hintergründe und die Überführung der Regeln in den europäischen rahmen werden diskutiert und an Beispielen erläutert T2 - Abschlusskonferenz ZEP-Fittings CY - Lüdenscheid, Germany DA - 05.02.2026 KW - Korrosion KW - Trinkwasserhygiene KW - Europa KW - Werkstoffe PY - 2026 AN - OPUS4-65536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brischke, C. A1 - Bollmus, S. A1 - Melcher, E. A1 - Stephan, Ina T1 - Biological durability and moisture ynamics of Dawn redwood (Metasequoia glyptostroboides) and Port Orford cedar (Chamaecyparis lawsoniana) N2 - Numerous non-native tree species are given attention with respect to the reforestation of calamity areas in Europe. Among them, several species may form durable wood which can be used for outdoor applications, but differences in wood durability are expected between original and European growth sites. This study aimed at examining the biological durability against wooddestroying fungi and water permeability of German-grown Dawn redwood (Metasequoia glyptostroboides) and Port Orford cedar (Chamaecyparis lawsoniana). The heartwood of both wood species was assigned to durability class 4 (DC 4, less durable) in soil contact and DC 1–4 (very to less durable) against wood-destroying basidiomycetes. However, according to the Meyer-Veltrup model, their material resistance dose was notably higher compared to the reference species Norway spruce (Picea abies), and the resulting service life of above ground structures should be a multiple of the reference. KW - Natural durability KW - Fungal decay KW - Moisture performance KW - Permeability KW - Resistance model KW - Water uptake PY - 2022 DO - https://doi.org/10.1080/17480272.2022.2101941 SN - 1748-0272 SP - 1 EP - 11 PB - Taylor & Francis CY - London AN - OPUS4-55490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gerrits, Ruben A1 - Stepec, Biwen An A1 - Bäßler, Ralph A1 - Becker, Roland A1 - Dimper, Matthias A1 - Feldmann, Ines A1 - Goff, Kira L. A1 - Günster, Jens A1 - Hofmann, Andrea A1 - Hesse, René A1 - Kirstein, Sarah A1 - Klein, Ulrich A1 - Mauch, Tatjana A1 - Neumann-Schaal, Meina A1 - Özcan Sandikcioglu, Özlem A1 - Taylor, Nicole M. A1 - Schumacher, Julia A1 - Shen, Yin A1 - Strehlau, Heike A1 - Weise, Matthias A1 - Wolf, Jacqueline A1 - Yurkov, Andrey A1 - Gieg, Lisa M. A1 - Gorbushina, Anna T1 - A 30-year-old diesel tank: Fungal-dominated biofilms cause local corrosion of galvanised steel N2 - The increased use of biodiesel is expected to lead to more microbial corrosion, fouling and fuel degradation issues. In this context, we have analysed the metal, fuel and microbiology of a fouled diesel tank which had been in service for over 30 years. The fuel itself, a B7 biodiesel blend, was not degraded, and—although no free water phase was visible—contained a water content of ~60 ppm. The microbial community was dominated by the fungus Amorphotheca resinae, which formed thick, patchy biofilms on the tank bottom and walls. The tank sheets, composed of galvanised carbon steel, were locally corroded underneath the biofilms, up to a depth of a third of the sheet thickness. On the biofilm-free surfaces, Zn coatings could still be observed. Taken together, A. resinae was shown to thrive in these water-poor conditions, likely enhancing corrosion through the removal of the protective Zn coatings. KW - Fungal biofilms KW - Biodiesel degradation mechanisms PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655014 DO - https://doi.org/10.1038/s41529-025-00731-2 SN - 2397-2106 VL - 10 IS - 1 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-65501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Orientation of pore space in diesel particulate filter materials N2 - Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphologic features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in a cordierite and two aluminum titanate (AT) ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity in AT content implies a larger isotropy of both the crystal texture and the porous space orientation. We also found that, analogous to cordierite, AT crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it. T2 - 6th Cellular Materials CellMAT 2020 CY - Online meeting DA - 07.10.2020 KW - Microstructure-property relations KW - Preferred orientation KW - X-ray refraction KW - Pore orientation KW - Crystal structure KW - Extrusion PY - 2020 AN - OPUS4-51451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - An Amorphous Lewis-acidic Zirconium Chloro Fluoride as HF Shuttle: C-F Bond Activation and Formation N2 - In this work, we successfully synthesized amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present a heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - 23rd International Symposium on Fluorine Chemistry CY - Quebec City, Canada DA - 23.07.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation PY - 2023 AN - OPUS4-58053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Herausforderungen und Potenziale moderner Hochleistungs-Lichtbogenprozesse für effiziente Reparaturmaßnahmen an Altstahlkonstruktionen N2 - Stahltragwerke, die im späten 19. und frühen 20. Jahrhundert errichtet wurden, stellen noch heute einen wesentlichen Bestandteil der technischen Infrastruktur dar. Ein erheblicher Anteil der Brücken- und Ingenieurbauwerke befindet sich seit mehr als 80 oder sogar 100 Jahren in Betrieb und ist kontinuierlich steigenden Verkehrsaufkommen, Achslasten sowie dynamischen Einwirkungen ausgesetzt. Vor dem Hintergrund dieser zunehmenden Beanspruchungen sind beanspruchungsgerechte und konstruktiv angemessene Instandsetzungsstrategien unerlässlich, um die langfristige strukturelle Integrität sicherzustellen und zugleich den vorhandenen Baubestand nachhaltig zu erhalten. Da historische Stahlkonstruktionen überwiegend für genietete oder geschraubte Verbindungen ausgelegt wurden, stellt die nachträgliche Umsetzung geschweißter Reparatur- oder Verstärkungsmaßnahmen eine besondere Herausforderung dar. Neben den spezifischen werkstofflichen Eigenschaften alter Flussstähle sind insbesondere schweißbedingte Eigenspannungen sowie mikrostrukturelle Veränderungen zu berücksichtigen, da diese die Tragfähigkeit und das Gesamttragverhalten maßgeblich beeinflussen können. Infolgedessen müssen Instandsetzungskonzepte nicht nur die geometrische Wiederherstellung gewährleisten, sondern zugleich an den tatsächlichen Spannungszustand und die betrieblichen Beanspruchungen des Tragwerks angepasst werden. Vor diesem Hintergrund untersucht die vorliegende Arbeit MAG-Schweißversuche an Mischverbindungen zwischen historischem und modernem Baustahl. Der Nahtöffnungswinkel wurde systematisch zwischen 50° und 30° variiert, um den Einfluss der Fugengeometrie auf das Schweißgutvolumen, die Wärmeeinbringung sowie den resultierenden Eigenspannungszustand zu analysieren. Darüber hinaus kamen innovative Hochleistungs-Lichtbogenprozesse, wie beispielsweise ein modifizierter Sprühlichtbogen, zum Einsatz, um eine kontrollierte und reduzierte Wärmeeinbringung zu ermöglichen. Ziel ist es, schweißbedingte Eigenspannungen durch eine Optimierung von Prozessführung und Fugengestaltung zu minimieren und damit eine technisch fundierte sowie beanspruchungsgerechte Instandsetzungsstrategie für bestehende historische Stahltragwerke mit langfristiger Gebrauchstauglichkeit bereitzustellen. T2 - Forschungsseminar an der OvGU Magdeburg CY - Magdeburg, Germany DA - 18.02.2026 KW - Flussstahl KW - Reparaturmaßnahmen KW - Schweißeignung KW - Modifizierter Sprühlichtbogen KW - Eigenspannungen PY - 2026 AN - OPUS4-65577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Schutter, Jan David A1 - Wagner, R. A1 - Dimper, Matthias A1 - Lützenkirchen-Hecht, D. A1 - Özcan Sandikcioglu, Özlem T1 - Abundance of Fe(III) during cultivation affects the microbiologically influenced corrosion (MIC) behaviour of iron reducing bacteria Shewanella putrefaciens N2 - The effect of the presence of Fe(III) during the cultivation on the electrochemical activity and corrosion behaviour of dissimilatory iron reducing bacteria Shewanella putrefaciens was studied by means of ex situ and in situ X-ray absorption near-edge spectroscopy (XANES). Stainless steel AISI 304 and thin iron films were studied as substrates. XANES analysis indicated an accelerated iron dissolution and growth of an oxide/hydroxide film for the culture grown with Fe(III) in comparison to the culture grown in absence of Fe(III). Electrochemical Analysis indicated that the biofilm resulted in acceleration of the general corrosion but provides protection against local corrosion. KW - Stainless Steel KW - XANES KW - Iron KW - Cyclic Voltammetry KW - Microbiological Corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513788 DO - https://doi.org/10.1016/j.corsci.2020.108855 VL - 174 SP - 108855 PB - Elsevier Ltd. AN - OPUS4-51378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Processing and application properties of multiple principal element alloys (MPEA) N2 - The presentation gives an overview of BAM's activities on processing influences and application properties of MPEAs in the form of joined and machined high and medium entropy alloys (CoCrFeMnNi and CoCrNi). In the case of welding, the focus is on defect-free welded joints with sufficient mechanical properties. In the case of machining, the focus is on the possible influence on the surface quality of the materials through adequate milling parameters. In addition, the hydrogen absorption and diffusion properties as well as the electrochemical corrosion behavior are fundamentally examined. T2 - FAU-Department Werkstoffwissenschaften, Seminar: Aktuelle Probleme der Werkstoffwissenschaften CY - Erlangen, Germany DA - 25.04.2024 KW - Welding KW - Application properties KW - Machining KW - High-entropy alloy KW - Hydrogen PY - 2024 AN - OPUS4-59975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rütters, R. T1 - Towards defining reasonable minimum composition thresholds – impacts of variable CO2 stream compositions on transport, injection and storage N2 - The collaborative project “Impacts of impurities in CO2 streams captured from different emitters in a regional cluster on transport, injection and storage (CLUSTER)” aimed to set up recommendations on how to define “reasonable minimum composition thresholds” that CO2 streams should meet when accessing CO2 transport pipeline networks. Within CLUSTER, we investigated potential impacts of CO2 streams with different and temporally variable compositions and mass flow rates along the whole CCS chain. Investigations included, amongst others, impacts on: Corrosion of pipeline steel, pipeline network design and related transport costs, alteration of well bore cements, pressure evelopment and rock integrity, geochemical reactions, and petrophysical and geomechanical rock properties. All investigations are based on a generic CCS chain scenario. In this scenario, CO2 streams are captured from a spatial cluster of eleven emitters and collected in a regional pipeline network. Emitters comprise seven fossil fuel-fired power plants equipped with different capture technologies, two cement plants, one refinery and one integrated iron and steel plant. In total, 19.78 Mio t CO2 (including impurities) are captured in the emitter cluster annually. The combined CO2 stream is transported in a trunk line with a length of 400 km (100 km of these offshore) and is injected into five generic storage structures. The storage reservoirs are saline aquifers of the Buntsandstein. The investigations revealed beneficial and deteriorating impacts of different impurities and combinations thereof. Overall, no fundamental technical obstacles for transporting, injecting and storing CO2 streams of the modelled variable compositions and mass flow rates were observed. Based on the results, the CLUSTER project team recommends not to define “minimum composition thresholds” for CO2 streams as strict threshold values for eachindividual impurity in the stream. Instead, CO2 stream compositions and variabilities for specific CCS projects should be constrained with regard to a set of parameters including i) the overall CO2 content, ii) maximum contents of relevant impurities or elements, iii) acceptable variability of CO2 stream composition, and iv)impurity combinations to be avoided. T2 - 15th International Conference on Greenhouse Gas Control Technologies, GHGT-15 CY - Online meeting DA - 15.03.2021 KW - Corrosion KW - Impurities KW - CO2 quality KW - Pipeline network KW - Whole-chain CCS scenario KW - Recommendations PY - 2021 AN - OPUS4-52419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Biofuels: Alternative Feedstocks and Conversion Processes for the Production of Liquid and Gaseous Biofuels N2 - his fully updated examination of sustainable processes for gaseous and liquid biofuels production, published for the second time within the series “Biomass, Biofuels, Biochemicals”, provides 33 contributions made by 120 authors. They present a holistic view of biofuels in research, operation, scale‐up and application. Comparing to the first edition, all chapters have been updated and new chapters covering topics of current interest, including sustainability and biohydrogen have been added. By its wide overview on existing technologies, this book provides state‐of‐the‐art information and knowledge to the desired readership, like post‐graduates, researchers in the area of biofuels, wastewater treatment, alternate energy sources, renewable energy from biomass, chemical and biochemical engineers, microbiologists, biotechnologists working in academic and research institutes as well as in industry and governmental agencies. KW - Biofuel PY - 2020 DO - https://doi.org/10.1002/maco.202070074 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 7 SP - 1230 EP - 1231 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Metallic Materials for Geothermal Applications N2 - The aim of the work presented was the evaluation of corrosion resistance of various materials in geothermal Waters as a base to create a catalogue of suitable materials for applications in (not only) German geothermal power plants. Users shall be enabled to have a basis for designing such facilities. High alloyed corrosion resistant alloys are suitable and do not cause copper or lead deposition. They shall be chosen for future design of the piping system, either in massive or in cladded form, if crevices formation with non-metallic materials can be prevented! T2 - IFPEN-Workshop: Corrosion in Low-Carbon Energies CY - Online meeting DA - 03.11.2020 KW - Geothermal KW - Corrosion KW - Saline brine PY - 2020 AN - OPUS4-51511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - Corrosive CO2-stream components, challenging for materials to be used in CC(U)S applications N2 - This contribution provides current findings regarding materials susceptibility for CCUS applications. Basing on results gathered in 2 German long-term projects (COORAL and CLUSTER) suitable materials are introduced as well as dominating impurities of the CO2 stream and corrosion mechanisms. Investigations cover the whole CCUS process chain and provide the following recommendations for certain parts. Commercially available carbon steels are suitable for compression and pipelines as long as moisture content and impurities are limited (water 50 to 100 ppmv, SO2 and NO2 ca. 100 ppmv). Corrosion rates increase with increasing water content (0.2 – 20 mm/a). Condensation of acids and therefore droplet formation is always possible, even at low water contents. A low SO2 content within the CO2-stream might be more important than a low water content. Cr13-steels showed a general susceptibility to shallow pitting and pitting. So, they seem to be not suitable for CCUS applications. Low alloyed steels showed better corrosion behavior (predictable uniform corrosion). For direct contact with saline aquifer fluids only high alloyed steels shall be used. T2 - WCO Webinar on the occasion of Corrosion Awareness Day - Corrosion and Low-Carbon Energies CY - Frankfurt, Germany DA - 24.04.2020 KW - CO2-corrosion KW - CCUS KW - Pipeline KW - Carbon Capture PY - 2020 AN - OPUS4-50699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Rezension: Kurzlehrbuch Physikalische Chemie: für natur‐ und ingenieurwissenschaftliche Studiengänge N2 - Wem das Standardwerk der Physikalischen Chemie „Der Atkins“ zunächst zu überwältigend erscheint, dem gelingt mit diesem, nunmehr in der fünften Auflage erschienenen, Kurzlehrbuch sicherlich der Einstig in die Thematik. Studierenden im Bachelor‐ und Mastergang bietet es ein sehr hilfreiches Nachschlagewerk während des Studiums und zur Prüfungsvorbereitung. Die vielfältigen Übungen und Anwendungen am Ende jedes Kapitels, besser gesagt von jedem Fokus, tragen entscheidend zum Verständnis und Überprüfen des Gelernten bei. Sogenannte „Toolkits“ wiederholen an den entsprechenden Stellen inprägnanter Form mathematische Herangehensweisen und Techniken, die das Textverständnis unterstützen. Bei der Überarbeitung der vorherigen Ausgabe flossen nicht nur Anmerkungen von Lehrenden, sondern auch wertvolle Einblicke aus der Sicht der Lernenden, ein, was sich im Aufbau des Buches widerspiegelt. Dieses didaktisch und inhaltlich sehr gut aufgebaute Lehrbuch erfüllt auf jeden Fall seine Intension und weckt die Neugierde auf das im Frühjahr 2020 erscheinende dazugehörige Arbeitsbuch. KW - Elektrochemie KW - Korrosion PY - 2020 DO - https://doi.org/10.1002/maco.202070036 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 3 SP - 3 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50490 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Materials Handbook–A Concise Desktop Reference N2 - This concise reference book,consisting of 2 volumes, provides “key scientific and technical properties and data” for “materials scientists, metallurgists, engineers,chemists, and physicists as well as academic staff, technicians, and students” dealing with such kind of materials. Within its 3rd edition the previous work was extended by a chapter on occupational health and safety issues of materials, beside of the update of whole content. Within 22 chapters materials properties and data are summarized in many tables. Some facts are illustrated by drawings and diagrams for better understandability. Each chapter ends with a part on further reading arranged accordingly. KW - Corrosion KW - Materials KW - Corrosivity KW - Resistance PY - 2020 DO - https://doi.org/10.1002/maco.202070034 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 3 SP - 509 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ackermann, H. A1 - Pötzsch, Sina A1 - Weltschev, Margit A1 - Bäßler, Ralph A1 - Plum, W. T1 - Entwicklung einer Prüfmethode zur Bewertung der Materialbeständigkeit von Bauteilen in Mitteldestillatanwendungen N2 - Im Vorhaben wurde eine forcierte Prüfmethode zur Bestimmung der Beständigkeit von metallenen Werkstoffen gegenüber Brennstoffen aus Mitteldestillaten und Gemischen aus Mitteldestillat und paraffinischen Kohlenwasserstoffen, die jeweils Fettsäuremethylester (FAME) als biogene Komponente enthalten, entwickelt. Bei der Prüfmethode werden Prüfkörper des jeweiligen Werkstoffes in speziellen Prüfmedien ausgelagert. Die Zusammensetzung von zwei Prüfmedien wurde im Vorhaben erarbeitet. Diese Prüfmedien erfassen die Effekte der Alterung des FAME, die zu erwarten sind, wenn der Brennstoff länger als 2 Jahre im Feld lagert. Sie decken den Bereich bis 20 % (V/V) FAME-Anteil ab. Die Auslagerung kann bei geringem Aufwand unter Atmosphärendruck durchgeführt werden. Die Eignung einer Auswahl von metallenen Werkstoffen und Polymerwerkstoffen, die für Versorgungsanlagen für Mitteldestillat relevant sind, wurde durch Auslagerung in folgenden nicht gealterten Brennstoffen bestimmt: Heizöl EL schwefelarm (B0), Heizöl EL schwefelarm mit 20 % (V/V) FAME (B20), FAME (B100) und hydriertes Pflanzenöl (HVO). Die Werkstoffe wurden auch in einem 1 Jahr gealterten B20 und einem 8 Jahre gealtertem B10 ausgelagert. Die Temperatur bei der Auslagerung betrug 50 °C für die metallenen Werkstoffe und 40 °C und 70 °C für die Polymerwerkstoffe. Die Ergebnisse der Beständigkeitsbewertung wurden in Beständigkeitslisten zusammengefasst. Die mit B20 erhaltenen Bewertungen gelten generell für Gemische aus Heizöl EL schwefelarm und FAME mit einem FAME-Gehalt bis 20 % (V/V). Sie sind auch auf Gemische aus Dieselkraftstoff und FAME mit einem FAME-Gehalt bis 20 %(V/V) übertragbar. Die forcierte Prüfmethode kann insbesondere KMUs bei der Weiterentwicklung von bestehenden Produkten und der Entwicklung von neuen Produkten als ein kostengünstiger Schnelltest zur Überprüfung der Werkstoff- und Bauteilbeständigkeit gegenüber Mitteldestillaten mit hohem FAME-Anteil dienen. Sie kann für die Hersteller die Sicherheit erhöhen, dass Bauteile die Freigabeprüfungen der Bauaufsicht bestehen, wobei die Freigabe jedoch nur für Deutschland gültig ist. Die Erkenntnisse des Forschungsvorhabens können in eine harmonisierte Europäische Norm für alternative Brenn- und Kraftstoffe einfließen. Diese ist für die Bauteilhersteller die Voraussetzung für die Erschließung des europäischen Marktes.   N2 - Within this project, a forced test method was developed to determine the resistance of metallic materials to middle distillate fuels and mixtures of middle distillate and paraffinic hydrocarbons both with fatty acid methyl ester (FAME) as a biogenic component. In the method, specimens of the material are immersed in special test media. The compositions of two test media were developed within the project. These test media include the influence of aging of the FAME which is to be expected after a storage of the fuel exceeding 2 years in the field. They cover a range of up to 20 % (v/v) FAME content. The exposure test can be carried out at ambient pressure with little effort. Suitability of selected metallic and polymer materials relevant for middle distillate supply systems was determined by exposure to the following non-aged fuels: low-sulfur light fuel oil (B0), low-sulfur light fuel oil with 20 % (v/v) FAME (B20), FAME (B100) and hydrogenated vegetable oil (HVO). The materials were also exposed in the 1-year-aged B20 and 8-year-aged B10. Test temperature was 50 °C for metallic materials and 40 °C and 70 °C for polymers. Resulting materials resistances were summarized in resistance tables. Resistances obtained in B20 are valid for any mixture of low-sulfur light fuel oil and FAME containing up to 20 % (v/v) FAME. They are also transferable to mixtures of diesel and FAME having a FAME content of up to 20 % (v/v). This method with special test media is a cost-effective rapid test for checking resistance of materials to middle distillates having a high FAME content. It can support SMEs manufacturing components for supply systems in further development of existing and new products. It increases the manufacturers' certainty that components will pass approval tests of authorities. Results of this research project can be incorporated into a harmonized European standard for alternative fuels. This is the prerequisite for component manufacturers to access the European market. KW - Heizöl KW - FAME KW - Biobrennstoff PY - 2020 UR - https://dgmk.de/publikationen/entwicklung-einer-pruefmethode-zur-bewertung-der-materialbestaendigkeit-von-bauteilen-in-mitteldestillatanwendungen/ SN - 978-3-947716-14-2 SN - 0937-9762 SP - 1 EP - 153 PB - DGMK CY - Hamburg AN - OPUS4-51110 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa T1 - CO2-stream impurities and their effects on corrosion susceptibility of materials to be used in CCUS systems N2 - Carbon Capture Utilization and Storage (CCUS) is a promising technology to reach the target for reduction of CO2 emissions. Crucial points for a sustainable and future-proof CCUS system are reliability and cost efficiency of the whole process chain, including separation of CO2 from the source, compression of CO2, its subsequent transportation to the injection site and injection into geological formations, e.g. aquifers. Recent studies have shown that even at a very low concentration of impurities, condensation of sulfuric and nitric acids in dense phase CO2 are possible and observable. Thus, impact of impure CO2 stream toward corrosion susceptibility of materials to be used in CCUS system need to be considered. In this talk, basing on results achieved from two German long-term projects (COORAL and CLUSTER), the dominating impurities of the CO2 stream and corrosion mechanisms are addressed. Investigations cover the whole CCUS process chain and provide a material recommendation for certain parts. T2 - Corrosion in Low-Carbon Energies - IFPEN-Lyon CY - Online meeting DA - 03.11.2020 KW - Corrosion KW - CCUS KW - Carbon dioxide PY - 2020 AN - OPUS4-51509 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bäßler, Ralph T1 - Review: Corrosion of Linings and Coatings: Cathodic and Inhibitor Protection and Corrosion Monitoring N2 - This paperback issue of the 2007 hardcover version within the “Corrosion Engineering Handbook” series presents various materials and methods for controlling and protecting against corrosion instead of using expensive alloys to construct a tank or processing vessel. This book is a very comprehensive collection of the current knowledge about applied linings and coatings. So, it fulfills its intension, “that regardless of what is being built, … information for … whoever is responsible for the selection of material of construction will be found in this book to enable them to avoid unnecessary loss of material through corrosion”, to a very large extent. KW - Corrosion KW - Coating KW - Lining KW - Cathodic protection PY - 2020 DO - https://doi.org/10.1002/maco.202070104 SN - 1521-4176 SN - 0947-5117 VL - 71 IS - 10 SP - 1756 EP - 1757 PB - WILEY‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-51414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bäßler, Ralph T1 - ISO 27913 - Example For Successful Standardization Activities In The Field Of CCUS N2 - Since 2016 ISO Technical Committee (TC) 265 is working on standardization the whole CCS-process chain. Around 30 countries are working together to provide international guidelines. As ISO 27913 was the first standard finished within these activities it is already in the stage of first revision. The objective of ISO 27913 is “to provide specific requirements and recommendations on certain aspects of safe and reliable design, construction and operation of pipelines intended for the large-scale transportation of CO2 that are not already covered in existing pipeline standards such as ISO 13623, ASME B31.8, EN 1594, AS 2885 or other standards. Existing pipeline standards cover many of the issues related to the design and construction of CO2 pipelines; however, there are some CO2 specific issues that are not adequately covered in these standards. The purpose of this document is to cover these issues consistently. Hence, this document is not a standalone standard, but is written to be a supplement to other existing pipeline standards for natural gas or liquids for both onshore and offshore pipelines.” This contribution shall provide information on the content, the current stage of the revision process, encourage to contribute to this standard and make listeners aware to consider the influence of ISO standard on documents currently in draft. T2 - AMPP's Annual Conference + Expo 2024 CY - New Orleans, LA, USA DA - 02.03.2024 KW - Corrosion resistant materials KW - Carbon dioxide KW - Corrosion prevention KW - Standardization KW - CCUS KW - CCS KW - CCU PY - 2024 SP - 1 EP - 6 PB - AMPP CY - Houston AN - OPUS4-59735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Towards Interoperability: Digital Representation of a Material Specific Characterization Method N2 - Certain metallic materials gain better mechanical properties through controlled heat treatments. For example, in age-hardenable aluminum alloys, the strengthening mechanism is based on the controlled formation of nanometer sized precipitates, which represent obstacles to dislocation movement. Precise tuning of the material structure is critical for optimal mechanical behavior in the application. Therefore, analysis of the microstructure and especially the precipitates is essential to determine the ideal parameters for the interplay of material and heat treatment. Transmission electron microscopy (TEM) is utilized to identify precipitate types and orientations in a first step. Dark-field imaging (DF-TEM) is often used to image the precipitates and to quantify their relevant dimensions. The present work aims at the digital representation of this material-specific characterization method. Instead of a time-consuming, manual image analysis, an automatable, digital approach is demonstrated. Based on DF-TEM images of different precipitation states of a wrought aluminum alloy, a modularizable digital workflow for quantitative precipitation analysis is presented. The integration of this workflow into a data pipeline concept will also be discussed. Thus, by using ontologies, the raw image data, their respective contextual information, and the resulting output data from the quantitative precipitation analysis can be linked in a triplestore. Publishing the digital workflow and the ontologies will ensure the reproducibility of the data. In addition, the semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. The presented work is part of two digitization initiatives, the Platform MaterialDigital (PMD, materialdigital.de) and Materials-open-Laboratory (Mat-o-Lab). T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Interoperability KW - Ontology KW - Precipitation Analysis PY - 2022 AN - OPUS4-55892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Aging processes in precipitation hardened aluminum alloys N2 - The mechanical strength of wrought high-strength aluminum alloys is essentially based on precipitation hardening, possibly in combination with prior forming, e. g. by stretching. Important parameters for achieving an optimum combination of hardness, strength, ductility, toughness, and further properties such as corrosion resistance are age-hardening temperature and time. During thermal (mechanical) treatment, nucleation and growth of precipitates takes place, leading to the desired degree of hardening. In aluminum alloys, precipitation sequences are usually passed through, i. e. a sequence of metastable precipitates is formed before the stable phase can precipitate. The optimum combination of properties is therefore based on a certain (optimum) microstructure, which can, however, change during the use of a component, since the microstructure is not stable. This happens in particular when the operating temperatures are close to the aging temperature and/or the operating times are sufficiently long. An external mechanical load may accelerate the processes. The presentation gives some examples for this. T2 - Materials Science and Engineering Congress MSE 2022 CY - Darmstadt, Germany DA - 27.9.2022 KW - Aluminium alloy KW - Precipitation hardening KW - Aging KW - Degradation PY - 2022 AN - OPUS4-55877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - How to test the Arrhenius validity of elastomers during ageing N2 - The main task of the division "Safety of Storage Containers" at BAM is the safety assessment of storage containers for radioactive waste. A sufficient sealing of bolted lid systems for the safe containment of the waste for transport, storage and disposal is very important. Extensive knowledge of the change of the elastomer’s properties during ageing and the availability of reliable end-of-lifetime criteria is mandatory to guarantee long term safe enclosure. In a long-term test programme over 5 years we have studied the degradation and the change of sealing properties of several elastomers, including EPDM, at four different ageing temperatures (75 °C, 100 °C, 125 °C and 150 °C). Compression stress relaxation (CSR) and compression set (CS) experiments were carried out. It has been found that when the data does not cover a sufficient time frame necessary for the evolution of the degradation of a chosen property, a curvature in the Arrhenius relationship is observed. For CSR, the curvature was observed for samples aged up to 186 days. As for CS experiments, the curvature was detected for sample aged up to 2 years. To cover the possible lack of experimental long-term data at low temperatures, a numerical model for CSR was developed and longer ageing times for the simulation were adopted. A degradation-rate based model for the evolution of degradative processes is proposed. The main advantage of the model is the possibility to quickly validate the interpolation at lower temperatures within the range of slower chemical processes without forcing an Arrhenius straight-line extrapolation. The model was also applied to CS experiments and validated by the 5 years experimental results where the curvature was gone, and the degradation property has followed an Arrhenius relationship. In the figure the contribution of the two degradative processes are shown over CS and CSR respectively. T2 - 2nd advanced material science world congress CY - Online meeting DA - 14.06.2021 KW - Arrhenius KW - Processes KW - Compression set KW - Compression stress relaxation KW - Modelling PY - 2021 AN - OPUS4-52825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yu, C.-H. T1 - Distribution of subsurface residual stress as a function of wall thickness in stainless steel 316L LPBF structures N2 - The subsurface residual stress in laser powder bed fused 316L structures was analyzed using X-ray diffraction (XRD) and layer removal. The influence of varying structure thicknesses was investigated. In this study the importance of combining surface roughness measurements with XRD was shown. Moreover, a clear relation between the structure thickness and the subsurface residual stress profiles was observed. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Surmeneva, M. A1 - Koptyug, A. A1 - Khrapov, D. A1 - Ivanov, Yuriy A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Prymak, O. A1 - Loza, K. A1 - Epple, M. A1 - Bruno, Giovanni A1 - Surmenev, R. T1 - In situ synthesis of a binary Ti–10at% Nb alloy by electron beam melting using a mixture of elemental niobium and titanium powders N2 - This study reports the results of the preliminary assessment to fabricate Ti-10at% Nb alloy by electron beam melting (EBM®) from a blend of elemental Nb and Ti powders. The microstructure of the EBM-manufactured Ti-10at% Nb alloys is sensitive to the following factors: different sintering properties of Nb and Ti powders, powder particle properties, material viscosities at varying melt pool temperatures, β-stabilizer element content and the EBM® process parameters. Three phases were observed in as-manufactured Ti-10at% Nb alloy: μm-size Nb phase, a Nb-rich β-solid solution surrounding Nb phase, lamellar structured α-phase and β-solid solution with different distribution and volume fraction. Thus, the combination of powder particle characteristics, very short time material spends in molten condition and sluggish kinetics of mixing and diffusional process in Ti-Nb alloy results in heterogeneous microstructures depending on the local Nb content in the powder blend and the EBM® process conditions. KW - Additive manufacturing KW - Electron beam melting KW - Ti-Nb alloy KW - In situ alloying PY - 2020 DO - https://doi.org/10.1016/j.jmatprotec.2020.116646 VL - 282 SP - 116646 PB - Elsevier B.V. AN - OPUS4-50457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - To see and not to see - Möglichkeiten und Grenzen der Schadensanalyse mit CT an Kompositmaterialien N2 - Anhand von drei Beispielen (Datenfusion an CFK; Machine Learning an Metall-Matrix-Kompositen sowie Refraktion an CFK) wird gezeigt, wie die BAM mit neuen Analysemethoden mehr Informationen aus CT-Datensätzen extrahieren kann, sowie mit der Refraktion eine Analysemethode besitzt, die in Fällen eingesetzt werden kann, bei denen klassische Durchstrahlungsmethoden kein Ergebnis liefern. T2 - InnoTesting 2020 CY - Wildau, Germany DA - 27.02.2020 KW - Computed tomography KW - Computertomographie KW - Röntgenrefraktion KW - Machine Learning KW - Datenfusion KW - Data Fusion KW - Synchrotron PY - 2020 AN - OPUS4-50485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation substructures in pure aluminium after creep deformation as studied by electron backscatter diffraction N2 - In the present work, electron backscatter diffraction was used to determine the microscopic dislocation structures generated during creep (with tests interrupted at the steady state) in pure 99.8% aluminium. This material was investigated at two different stress levels, corresponding to the power-law and power-law breakdown regimes. The results show that the formation of subgrain cellular structures occurs independently of the crystallographic orientation. However, the density of these cellular structures strongly depends on the grain crystallographic orientation with respect to the tensile axis direction, with <111> grains exhibiting the highest densities at both stress levels. It is proposed that this behaviour is due to the influence of intergranular stresses, which is different in <111> and <001> grains. KW - Creep KW - Pure aluminium KW - Electron backscatter diffraction KW - Cellular structures KW - Power law and power-law breakdown PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552003 DO - https://doi.org/10.1107/S1600576722005209 SN - 0021-8898 SN - 1600-5767 VL - 55 SP - 860 EP - 869 PB - Wiley-Blackwell CY - Copenhagen AN - OPUS4-55200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Mack, D. E. A1 - Laquai, René A1 - Kupsch, Andreas A1 - Helle, O. A1 - Sebold, D. A1 - Vaßen, R. A1 - Bruno, Giovanni T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - CMAS - Calcium-Magnesium-Aluminiumsilikat KW - SXRR - Synchrotron X-ray Refraction Radiography KW - TBC - Thermal barrier coatings PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526732 UR - https://jahrestagung.dgzfp.de/Programm#P32 SP - 1 EP - 15 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - González-Doncel, G. A1 - Garcés, G. T1 - Towards a comprehensive understanding of creep: Microstructural dependence of the pre-exponential term in Al N2 - We show that the equation proposed by Takeuchi and Argon to explain the creep behavior of Al–Mg solid solution can be used to describe also the creep behavior of pure aluminum. In this frame, it is possible to avoid the use of the classic pre-exponential fitting parameter in the power law equation to predict the minimum creep strain rate. The effect of the fractal arrangement of dislocations, developed at the mesoscale, must be considered to fully explain the experimental data. These ideas allow improving the recently introduced SSTC model, fully describing the primary and secondary creep regimes of aluminum alloys without the need for fitting. Creep data from commercially pure Al99.8% and Al–Mg alloys tested at different temperatures and stresses are used to validate the proposed ideas. KW - Creep KW - Aluminum alloys KW - Dislocations KW - Fractal KW - Stress exponent KW - Neutron diffraction PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.139036 VL - 776 SP - 139036 AN - OPUS4-50437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Evans, Alexander A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Pirling, T. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Triaxial Residual Stress in Laser Powder Bed Fused 316L: Effects of Interlayer Time and Scanning Velocity N2 - The triaxial distribution of the residual stress in laser powder bed fused austenitic steel 316L was determined by X-ray and neutron diffraction. The residual stress analysis results were linked to the thermal history of the specimens, which were manufactured with varying inter-layer-times and scanning velocities. A clear link between the in-process temperature of the specimens and the residual stress was found, based on in-situ monitoring data. KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542620 DO - https://doi.org/10.1002/adem.202101330 SP - 1 EP - 13 PB - Wiley-VCH GmbH AN - OPUS4-54262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Surface and bulk residual stress in laser powder bed fused 316L: Influence of inter layer time and scanning velocity N2 - The influence of the inter-layer-time and the scanning velocity on the surface and bulk residual stress in laser powder bed fused 316L specimens was investigated. This study combines X-ray and neutron diffraction results with the thermal history of the specimens acquired through in-situ process monitoring. The process parameter variations were observed to directly influence the thermal history, which gave new insights in the assessment of the residual stress results. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2022 AN - OPUS4-54582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Belli, Renan A1 - Hartmann, Sabine A1 - Lubauer, Julia A1 - Pereira, Raíssa Monteiro A1 - Hurle, Katrin A1 - Yin, Ling A1 - Mieller, Björn A1 - Lohbauer, Ulrich T1 - Improving the chipping resistance of pre-sintered zirconia white-bodies N2 - Objectives: The high occurrence of fractures, cracking and chipping of zirconia pre-sintered blanks and blocks during machining decreases their yield and can transfer lifetime-limiting racks to the final sintered restoration. This study has the objective of characterizing the mechanical and fracture properties of two zirconia compositions while varying temperature and time of pre-sintering, in order to assess the space for possible improvement. Methods: We selected two typical granular powders with 3 mol% (3YSZ, Zpex®, Tosoh) or 5 mol% (5YSZ, Zpex Smile®, Tosoh) yttria-stabilized zirconia and two pre-sintered commercial analogs (IPS e.max® ZirCAD MO, Ivoclar and Katana™ STML, Kuraray). The debinding and pre-sintering stages of the experimental powders were characterized using thermal analyses (differential scanning calorimetry and thermogravimetry), and the crystal phase composition was quantified using X-ray diffraction (XRD). Physical and mechanical properties such as density, hardness, flexural modulus, biaxial flexural strength and fracture toughness were measured for two pre-sintering temperatures (1000 ◦C, 1100 ◦C) and increasing holding times at those temperatures (2 h, 4 h, 6 h). The chipping resistance for those conditions was quantified using the edge chipping test using a Vickers diamond indenter. Results: Thermal analyses revealed that both powders show comparable debinding behavior and contained approx. 3.8 mass % organic binder, which burns-out completely between 300 and 400 ◦C. The crystallographic phase changes occurring during the 2–6 h at 1000 ◦C and 1100 ◦C was not detectable in the DSC signal, but quantifiable by XRD. Namely, a major content of monoclinic phase in both powders transforms completely into the two tetragonal phases, starting below 1000 ◦C and concluding above 1100 ◦C. All physical and mechanical properties increased with holding time for both temperatures, though more steeply for pre-sintering at 1100◦C. Edge chipping resistance response was well aligned with other fracture properties, with a more marked improvement for 3YSZ pre-sintered at 1100 ◦C. For all properties, the 3YSZ zirconia showed statistically-higher values for the same temperature-time conditions, in agreement with the values obtained for the commercial materials as well. Significance: The results demonstrate the weakness of pre-sintered zirconia products concerning fracture properties, but also the potential for improvement as related to type of zirconia and pre-sintering conditions. This study outlines the use of a set of mechanical tests that can characterize chipping resistance and guide future research engaging in optimizing the machining resistance of pre-sintered zirconia products. KW - Zirconia KW - Fracture KW - White body KW - Dental materials KW - Pre-sintering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653457 DO - https://doi.org/10.1016/j.dental.2025.12.012 SN - 0109-5641 SP - 1 EP - 12 PB - Elsevier Inc. AN - OPUS4-65345 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silbernagl, Dorothee A1 - Kömmling, Anja A1 - Zaghdoudi, Maha A1 - Ghasem Zadeh Khorasani, Media A1 - Jaunich, Matthias T1 - Data-driven nanomechanical study of filled fluoroelastomer aged in air and hydrogen atmosphere N2 - Fluoroelastomer (FKM) composites are typically used as sealing materials in challenging non-ambient environments. Depending on the environment, two main aging mechanisms, chemical aging, and physical aging, can be identified. Chemical aging, the degradation of the elastomer, is present for example in thermal-oxidative conditions and can be directly observed as it affects the bulk. Physical aging, relaxation and rearrangement of the elastomers segmental conformation is commonly observed at elevated temperatures and effects predominantly the elastomer interphase. As a highly localized nanoscopic effect it is usually observed indirectly by phenomological approaches and not systematically understood. In this study, as a typical example for chemical aging, filled FKM was aged in air (150°C, 100 days). Physical aging of FKM was realized by exposure to chemically inert H2 (150°C, 50 bar, 100 days), since temperature and gas-induced swelling is known to promote physical aging. The effects of both conditions are directly compared with the initial unaged material. We use atomic force microscopy (AFM) force spectroscopy as a method to resolve nanoscopic heterogeneous FKM. With this method the effect of aging on the spatially distinguishable material phases was directly observed. In thermal oxidative aged FKM the matrix shows a decrease in van der Waals interactions and stiffness, indicating dehydrofluorination and chain scission. In H2 aged FKM, the development of an immobilized amorphous interphase (IAP) was observed, indicating physical aging. By additionally evaluating a larger data set with supervised machine learning, these observations were validated for a larger, statistically representative sample area, allowing conclusions to be drawn about the macroscopic behaviour of the material. KW - Fluoroelastomer KW - Atomic force microscopy KW - Data-driven KW - Hydrogen KW - Ageing mechanism KW - Physical aging KW - Polymer interphase PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648154 DO - https://doi.org/10.1016/j.polymdegradstab.2025.111715 SN - 0141-3910 VL - 242 SP - 1 EP - 10 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-64815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Oxidative ageing of elastomers: experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and an ageing temperature of 125 °C. To exclude possible diffusion limited oxidation (DLO) effects that can distort the data, IRHD micro hardness measurements were performed over the cross-section of compressed O-rings. Continuous stress relaxation measurements were conducted on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. T2 - ACEX-14th International Conference on Advanced Computational Engineering and Experimenting CY - Malta DA - 04.07.2021 KW - Compression stress relaxation KW - Compression set KW - IRHD micro hardness KW - Modelling PY - 2021 AN - OPUS4-52968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - An update on metal seal tests performed at BAM and implications for interim storage N2 - The investigation of the long-term performance of sealing systems employed in containers for radioactive waste and spent nuclear fuel is one research focus area for division 3.4 “Safety of Storage Containers” at the Bundesanstalt für Materialforschung und -prüfung. Metallic seals are in use in interim storage casks for used fuel and high active waste. Their change in performance over time is of high importance for maintaining safe enclosure. Therefore, investigations on these systems were started at BAM to get a general understanding of the relevant processes. Our investigations comprise investigations on different parameters which influence the seal performance and the main part is focussed on the time and temperature dependent behaviour. In this contribution an update on the performed tests and their respective results will be given in respect to the overview presented in 2020. The understanding of the long-term behaviour of the sealing systems and the performance evaluation during interim storage and subsequent transportation are our goals. T2 - SEDS-Workshop: Sicherheit der längerfristigen trockenen Zwischenlagerung CY - Garching, Germany DA - 15.05.2024 KW - Metal seals KW - Ageing KW - Leakage rate KW - Creep PY - 2024 AN - OPUS4-60640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Übersicht über laufende Untersuchungen zur Langzeitalterung von Elastomerdichtungen N2 - Eine Aufgabe des Fachbereichs 3.4 Sicherheit von Lagerbehältern der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, die Sicherheit von Behältern zur Lagerung von radioaktivem Abfall mit vernachlässigbarer Wärmeentwicklung zu bewerten. Da solche Behälter vor der Entsorgung transportiert und gelagert werden, ist während dieser Zeit ein sicherer Einschluss des radioaktiven Inhalts von größter Bedeutung. Zur Abdichtung dieser Behälter sind Elastomer-O-Ringe weit verbreitet. Um für solche, wie auch für viele andere Anwendungen, eine Voraussage über die Lebensdauer dieser Komponenten treffen zu können, ist es unerlässlich zu verstehen, welchen Einfluss der durch Alterung hervorgerufene Abbau auf Dauer auf die Elastomerdichtungen hat. In einem Langzeittest wurden drei Kautschukarten (EPDM und FKM, die für die Anwendung relevant sind, und HNBR als Vergleich) über mehrere Jahre untersucht. Dabei wurden die Veränderungen der mechanischen Eigenschaften (z. B. Härte und Bruchdehnung) bei vier verschiedenen Alterungstemperaturen (75 °C, 100 °C, 125 °C und 150 °C) sowie das Dichtungsverhalten betrachtet. Um den Einfluss von Vernetzung und Kettenspaltung auf die beobachteten Alterungseffekte zu bestimmen, wurden Messungen zur kontinuierlichen und intermittierenden Druckspannungsrelaxation durchgeführt. Dadurch konnten Erkenntnisse über Kinetik und Mechanismus der Abbaureaktionen gewonnen werden. Zur Einschätzung des Dichtungsverhaltens wurden Durckverformungsrest und Leckagerate gemessen. Die Ergebnisse zeigen, dass die O-Ringe unter statischen Bedingungen auch dann dicht halten, wenn die Werte für Druckverformungsrest, Druckspannungsrelaxation und mechanische Eigenschaften schon auf einen fortgeschrittenen Alterungsabbau hindeuten. Aus diesem Grund wurde ein modifizierter Dichtigkeitsversuch mit einer geringen und schnellen teilweisen Entlastung der Dichtung entwickelt, mit dessen Hilfe sich ein Lebensdauerkriterium bestimmen lässt, das eine Sicherheitsspanne für thermische Schrumpfung und Vibrationen beinhaltet. KW - Alterung KW - O-ring KW - Elastomer Dichtung PY - 2020 SN - 0176-1625 VL - 73 IS - 07-08 SP - 326 EP - 332 PB - Gupta CY - Ratingen AN - OPUS4-51207 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Albouy, P.-A. A1 - Häcker, Ralf A1 - Stock, Daniel T1 - Overview of ongoing research and future prospects on polyethylene neutron shielding materials at bam N2 - The extension of the interim storage period of radioactive waste before disposal will cause additional challenges for the nuclear waste management in Germany, so that an extensive knowledge of the long-term performance of casks, including their components and inventories, will be required for future extended storage licenses. Ultra-high and high molecular weight polyethylenes ((U)HMW-PE) are used for neutron shielding purposes in casks for storage and transport of spent fuel and high-level waste due to their extremely high hydrogen content. During their service life of several decades as cask components, the PE materials are exposed to neutron and gamma radiation from the radioactive inventory of the casks, mechanical assembling stresses and temperature. All these combined effects affect the material properties of such components which in turn may be crucial for some possible accident scenarios. At the Bundesanstalt für Materialforschung und -prüfung (BAM), the effects of high temperature exposure in combination with subsequent or previous irradiation were investigated with a comprehensive aging program including thermal aging at 125 °C for different aging periods up to 5 years and irradiation with doses ranging from 50 to 600 kGy. This contribution provides an overview of the ongoing research related to the structural changes of (U)HMW-PE induced by gamma irradiation and high temperature exposure and focuses on current research perspectives at BAM with regard to the prediction of the dynamic behavior of the material during extended interim storage in case of an accident scenario. First results of the coupled effect of temperature, radiation and mechanical loading will be presented. The effect of microstructural changes induced by gamma irradiation and high temperature on the mechanical behavior of (U)HMW-PE will be assessed. T2 - PATRAM22 CY - Juan-Les-Pins, Antibes, France DA - 11.06.2023 KW - (U)HMWPE KW - Ageing KW - Irradiation KW - WAXD KW - SHPB PY - 2023 SP - 1 EP - 10 AN - OPUS4-57707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Overview of ongoing research and future prospects on polyethylene neutron shielding materials at BAM N2 - The extension of the interim storage period of radioactive waste before disposal will cause additional challenges for the nuclear waste management in Germany, so that an extensive knowledge of the long-term performance of casks, including their components and inventories, will be required for future extended storage licenses. Ultra-high and high molecular weight polyethylenes ((U)HMW-PE) are used for neutron shielding purposes in casks for storage and transport of spent fuel and high-level waste due to their extremely high hydrogen content. During their service life of several decades as cask components, the PE materials are exposed to neutron and gamma radiation from the radioactive inventory of the casks, mechanical assembling stresses and temperature. All these combined effects affect the material properties of such components which in turn may be crucial for some possible accident scenarios. At the Bundesanstalt für Materialforschung und -prüfung (BAM), the effects of high temperature exposure in combination with subsequent or previous irradiation were investigated with a comprehensive aging program including thermal aging at 125 °C for different aging periods up to 5 years and irradiation with doses ranging from 50 to 600 kGy. This contribution provides an overview of the ongoing research related to the structural changes of (U)HMW-PE induced by gamma irradiation and high temperature exposure and focuses on current research perspectives at BAM with regard to the prediction of the dynamic behavior of the material during extended interim storage in case of an accident scenario. First results of the coupled effect of temperature, radiation and mechanical loading will be presented. The effect of microstructural changes induced by gamma irradiation and high temperature on the mechanical behavior of (U)HMW-PE will be assessed. T2 - PATRAM22 CY - Juan-les-Pins, France DA - 11.06.2023 KW - (U)HMWPE KW - Ageing KW - Irradiation KW - WAXD KW - SHPB PY - 2023 AN - OPUS4-57708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kömmling, Anja T1 - Aging of elastomer O-rings and PE neutron shielding materials for radioactive waste containers N2 - Our institution BAM in Berlin, Germany is concerned with research and testing of materials in the context of safety in chemistry and technology. Our working group is involved in the licensing procedures of casks for radioactive waste. Besides, we’re doing research on aging and lifetime prediction of elastomer O-rings and investigate degradation and thermal expansion of PE neutron shielding materials. T2 - Polymers in nuclear applications CY - Online meeting DA - 01.12.2021 KW - Rubber KW - Polyethylene KW - Thermal expansion KW - Lifetime KW - Degradation PY - 2021 UR - https://energiforsk.se/media/30631/bam_material_aging_analysis.pdf AN - OPUS4-54191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Sagradov, Ilja A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Aging investigations of metal seals used in containers for interim storage of spent fuel N2 - For bolted casks for used fuel and high level waste the sealing system has an important impact of ensuring safe enclosure of the inventory The used metal seals show some changes over time which have been addressed for nearly 15 years in running experiments at BAM The observed changes are temperature de pendent and therefore it is expected that test s at higher temperature allow for an acceleration of the effects and ideally the proposal of an ageing model covering the expected time of use . Nevertheless, questions concerning the influence of the experimental approach on the results and effects taking place at the initial days of ageing remain. To address these a new project was launched to give a better understanding of the seal behavior. T2 - PVP2024, Pressure Vessels & Piping Conference CY - Bellevue, WA, USA DA - 29.07.2024 KW - Metal seal KW - Aging KW - Interim storage PY - 2024 SN - 978-0-7918-8851-3 SP - 1 EP - 4 PB - ASME AN - OPUS4-61357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Goral, Milan A1 - Wolff, Dietmar T1 - Insights for lifetime predictions of O-ring seals from five-year long-term aging tests N2 - O-rings made of HNBR, EPDM and FKM were aged in the compressed and uncompressed state at 150 °C, 125 °C, 100 °C, 75 °C, 60 °C and 23 °C for aging times of up to five years. Hardness was measured and increased with aging time and temperature for HNBR and EPDM, but it remained practically constant for FKM. Indenter modulus measurements were performed on the lateral O-ring surface (that was free of DLO effects) to assess an influence of the compression during aging, but none was detected. The equilibrium compression set (CS) exhibited faster and stronger degradation than hardness and was used for lifetime predictions using the time-temperature superposition (TTS) principle. With an end-of-lifetime criterion of 70 % CS, lifetimes of 4.5 years, 50 years and 526 years at 75 °C were estimated for HNBR, EPDM and FKM, respectively. The activation energies derived from an Arrhenius plot of the shift factors from the TTS were 85 kJ/mol, 99 kJ/mol and 78 kJ/mol for HNBR, EPDM and FKM, respectively, revealing that a higher activation energy does not necessarily mean that the material has a higher lifetime at lower temperatures. Furthermore, the measured lifetime of EPDM O-rings at 100 °C (5 years) was compared to that predicted on the basis of the lifetime at 150 °C as well as 125 °C using the corresponding shift factors. The error of the prediction was only ± 4 %. However, this precise prediction could only be achieved using the five-year long-term aging data. When using only data from aging times up to 0.5 years and 2 years, the lifetime of EPDM O-rings at 100 °C was underestimated by 31 % and 22 %, respectively. KW - HNBR KW - EPDM KW - FKM KW - DLO KW - Hardness KW - Compression set KW - Rubber KW - Elastomer KW - Degradation PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2020.109278 VL - 179 SP - 109278 PB - Elsevier Ltd. AN - OPUS4-51060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Erroneous or Arrhenius: A Degradation Rate-Based Model for EPDM during Homogeneous Ageing N2 - To improve the predictive capability of long-term stress relaxation of elastomers during thermo-oxidative ageing, a method to separate reversible and irreversible processes was adopted. The separation is performed through the analysis of compression set after tempering. On the Basis of this separation, a numerical model for long-term stress relaxation during homogeneous ageing is proposed. The model consists of an additive contribution of physical and chemical relaxation. Computer simulations of compression stress relaxation were performed for long ageing times and the results were validated with the Arrhenius treatment, the kinetic study and the time-temperature superposition technique based on experimental data. For chemical relaxation, two decay functions are introduced each with an activation energy and a degradative process. The first process with the lower activation energy dominates at lower ageing times, while the second one with the higher activation energy at longer ageing times. A degradation-rate based model for the evolution of each process and ist contribution to the total system during homogeneous ageing is proposed. The main advantage of the model is the possibility to quickly validate the interpolation at lower temperatures within the range of slower chemical processes without forcing a straight-line extrapolation. KW - Kinetic study KW - Arrhenius KW - TTS KW - Modeling KW - Chemical processes KW - Stress relaxation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512931 DO - https://doi.org/10.3390/polym12092152 SN - 2073-4360 VL - 12 IS - 9 SP - 1 EP - 21 AN - OPUS4-51293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Goral, Milan A1 - Kömmling, Anja A1 - Probst, Ulrich A1 - Wossidlo, Peter A1 - Jaunich, Matthias A1 - Wolff, Dietmar A1 - Völzke, Holger T1 - Langzeitversuche über 10 Jahre an Federkern-Metalldichtungen mit Aluminium- bzw. Silberummantelungen N2 - Federunterstützte Metalldichtungen mit Aluminium(Al)- oder Silber(Ag)-Ummantelung werden u.a. in Behältern für Wärme entwickelnde radioaktive Abfälle eingesetzt, da diese Dichtungen eine sehr gute Dichtheit gewährleisten sowie Langlebigkeit und Beständigkeit gegenüber erhöhten Temperaturen und radioaktiver Strahlung aufweisen. Auch wenn die Sicherheit solcher Behälter und der verwendeten Dichtungen vielfach belegt wurde, sind sie Gegenstand andauernder Forschung, etwa im Hinblick auf eine absehbar benötigte verlängerte Zwischenlagerdauer. Aus diesem Grund werden an der Bundesanstalt für Materialforschung und -prüfung (BAM) im Fachbereich 3.4 „Sicherheit von Lagerbehältern“ seit über 20 Jahren Versuche an solchen Metalldichtungen durchgeführt. Dabei sollen zusätzliche Erkenntnisse hinsichtlich der Sicherheitsreserven der Dichtungen in unterstellten Störfallszenarien (axiale Bewegung des Deckelsystems bzw. Aufweitung der Nutgeometrie) und insbesondere detailliertere Erkenntnisse zum Langzeitverhalten gewonnen werden. KW - Federunterstützte Metalldichtungen KW - Transport- und Lagerbehälter für radioaktive Stoffe KW - Langzeitversuche KW - Alterung KW - Dichtheit KW - Leckagerate KW - Helium-Dichtheitsprüfung PY - 2023 VL - 2023 SP - 43 EP - 63 PB - ISGATEC GmbH CY - Mannheim AN - OPUS4-56399 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Residual stress in simple and complex geometries manufactured by laser powder bed fusion N2 - Design of freedom, performance improvement, cost reduction and lead time reduction are key targets when manufacturing parts in a layer-by-layer fashion using the laser powder bed fusion process (LPBF). Many research groups are focussed on improving the LPBF process to achieve the manufacturing of sound parts from a structural integrity perspective. In particular, the formation and distribution of residual stress (RS) remains a critical aspect of LPBF. The determination of the RS in LPBF benefits from the use of neutron diffraction (ND), as it allows the non-destructive mapping of the triaxial RS with a good spatial resolution. Two case studies are presented based on experiments carried out on the angular-dispersive neutron diffractometers Strain Analyser for Large Scale Engineering Applications (SALSA) (Institut Laue Langevin, Grenoble) and STRESS-Spec (FRM II, Garching). The RS in LPBF parts having a rectangular and more complex geometry (lattice structure) is analysed. The former example discusses the mapping of the RS in a rectangular body manufactured from stainless steel 316L. The manufacturing of these parts was monitored using an in-situ thermography set-up to link the RS to the thermal history. The latter discusses the RS in a lattice structure manufactured from the nickel base superalloy IN625. This geometry is challenging to characterise, and the use of a X-ray computed tomography twin is presented as tool to support the alignment of the ND experiment. The results from these case studies show a clear link between the thermal history and the RS magnitudes, as well as giving insights on the RS formation. T2 - 1st International Conference on Advanced Manufacturing for Air, Space and Land Transportation CY - Online meeting DA - 07.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 08.12.2020 KW - Computed tomography KW - Neutron diffraction KW - X-ray diffraction KW - Additive manufacturing KW - Residual stress KW - Thermography KW - LPBF KW - Laser Powder Bed Fusion PY - 2020 AN - OPUS4-51793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D A1 - Koptyug, A. A1 - Manabaev, K. A1 - Léonard, Fabien A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Cheneler, D. A1 - Loza, K. A1 - Epple, M. A1 - Surmenev, R. A1 - Surmeneva, M. T1 - The impact of post manufacturing treatment of functionally graded Ti6Al4V scaffolds on their surface morphology and mechanical strength N2 - An ultrasonic vibration post-treatment procedure was suggested for additively manufac-tured lattices. The aim of the present research was to investigate mechanical properties andthe differences in mechanical behavior and fracture modes of Ti6Al4V scaffolds treated withtraditional powder recovery system (PRS) and ultrasound vibration (USV). Scanning electronmicroscopy (SEM) was used to investigate the strut surface and the fracture surface mor-phology. X-ray computed tomography (CT) was employed to evaluate the inner structure,strut dimensions, pore size, as well as the surface morphology of additively manufacturedporous scaffolds. Uniaxial compression tests were conducted to obtain elastic modulus,compressive ultimate strength and yield stress. Finite element analysis was performedfor a body-centered cubic (BCC) element-based model and for CT-based reconstructiondata, as well as for a two-zone scaffold model to evaluate stress distribution during elasticdeformation. The scaffold with PRS post treatment displayed ductile behavior, while USVtreated scaffold displayed fragile behavior. Double barrel formation of PRS treated scaffoldwas observed during deformation. Finite element analysis for the CT-based reconstructionrevealed the strong impact of surface morphology on the stress distribution in comparisonwith BCC cell model because of partially molten metal particles on the surface of struts,which usually remain unstressed. KW - Additive manufacturing KW - Electron beam melting KW - Computed tomography KW - FEM KW - Lattice structures PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505960 DO - https://doi.org/10.1016/j.jmrt.2019.12.019 SN - 2238-7854 VL - 9 IS - 2 SP - 1866 EP - 1881 PB - Elsevier B.V. AN - OPUS4-50596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Sydow, B. A1 - Thiede, Tobias A1 - Sizova, I. A1 - Ulbricht, Alexander A1 - Bambach, M. A1 - Bruno, Giovanni T1 - Residual Stress and Microstructure of a Ti-6Al-4V Wire Arc Additive Manufacturing Hybrid Demonstrator N2 - Wire Arc Additive Manufacturing (WAAM) features high deposition rates and, thus, allows production of large components that are relevant for aerospace applications. However, a lot of aerospace parts are currently produced by forging or machining alone to ensure fast production and to obtain good mechanical properties; the use of these conventional process routes causes high tooling and material costs. A hybrid approach (a combination of forging and WAAM) allows making production more efficient. In this fashion, further structural or functional features can be built in any direction without using additional tools for every part. By using a combination of forging basic geometries with one tool set and adding the functional features by means of WAAM, the tool costs and material waste can be reduced compared to either completely forged or machined parts. One of the factors influencing the structural integrity of additively manufactured parts are (high) residual stresses, generated during the build process. In this study, the triaxial residual stress profiles in a hybrid WAAM part are reported, as determined by neutron diffraction. The analysis is complemented by microstructural investigations, showing a gradient of microstructure (shape and size of grains) along the part height. The highest residual stresses were found in the transition Zone (between WAAM and forged part). The total stress range showed to be lower than expected for WAAM components. This could be explained by the thermal history of the component. KW - Additive manufacturing KW - Neutron diffraction KW - Residual stress KW - Hybrid manufacturing KW - WAAM KW - Ti-6Al-4V PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508245 DO - https://doi.org/10.3390/met10060701 VL - 10 IS - 6 SP - 701 PB - MDPI AN - OPUS4-50824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Preliminary results of an interlaboratory comparison on microplastics organised by plasticsfate N2 - Microplastics are everywhere in the environment, but analytics is challenging. Since harmonisation is missing as well es suitable reference materials, BAM did under th umbrella of VAMAS funded by the EU Horizon 2020 project PlasticsFate a ILC for microplastic detection methods. Methods adressed were IR, Raman, Py-GC/MS and TED-GC/MS. The talk gives a first presentation and evaluation on the results. T2 - CUSP annual meeting and conference CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - TED-GC/MS KW - Polymer 3R KW - Reference material KW - ILC on detection methods PY - 2023 AN - OPUS4-60036 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giovannozzi, A T1 - Standardization and Harmonization Effort on Microplastics Analysis by Spectroscopic Methods N2 - This talk presents the EU funded project PlasticTrace. It shows the challenges in micro- and nanoplastic reference materials and gives some solutions regarding spectroscipc methods such as Raman or IR microscopy to determine the particle numbers. Materials are prepared by cryo milling to get some powder that is later pressed into tablets. The polymer type used is PET, because that is highly important for drinking water directive of EU commission. T2 - International Conference on Raman Spectroscopy (ICORS) CY - Roma, Italy DA - 28.07.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R PY - 2024 AN - OPUS4-60881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Weber, Mike A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Numerical Modelling of Compression Stress Relaxation and Compression Set of Elastomer O-Ring During Aging N2 - Elastomer seals are used in many industrial applications due to their excellent mechanical properties at a wide range of temperatures. Their high versatility and recovery potential under several load conditions make them well suitable for the application in containers designed for transport, storage and/or disposal of radioactive materials. In containers for low and intermediate level radioactive waste, elastomer seals are used as barrier seals, and as auxiliary seals in storage and transportation casks (dual purpose casks) for heat generating radioactive waste, such as spent fuel and high-level waste. While a seal exchange at defined intervals is typical in many conventional applications, it is impossible or at least hard to perform when principles of minimization of radiation exposure have to be considered and prohibit an unnecessary cask handling. An extensive knowledge of the change of the elastomer’s properties during aging and the availability of reliable end-of-lifetime criteria to guarantee the permanent safe enclosure of the radioactive material is mandatory. As BAM is involved in most of the national cask licensing procedures and in the evaluation of cask-related long-term safety issues, great efforts have been already made and are still planned to scientifically support this task. Compression stress relaxation and compression set were identified as key indicators of elastomer long-term performance and quantitatively investigated in comprehensive test programs. Among other representative types of elastomers, specimens made from ethylene propylene diene rubber (EPDM) were tested before, during and after aging to capture the most important of their complex mechanical properties. In the presented study, exemplary results were used to simulate the compression stress relaxation and the compression set of elastomer O-rings during aging. Regarding the influence of temperature, the time-temperature superposition principle is applied in the relaxation analysis of elastomer O-rings. The proposed model is implemented in the commercial finite element software ABAQUS/Standard® [1] with a sequential temperature displacement coupling. Numerical results match the experimental compression stress relaxation measurements well. The prediction of compression set values after long-term aging shows a relatively good agreement with the experimental results. Nevertheless, all input parameters derived from the specimen tests, additional assumptions concerning boundary conditions and modeling strategy are discussed with regard to the identified slight discrepancies. The possibility to extend the finite element model to represent the O-ring seal’s ability to recover after a (fast) partial release is taken into account. T2 - ASME 2020 Pressure Vessels & Piping Conference (PVP2020) CY - Online meeting DA - 03.08.2020 KW - Compression Set KW - O-ring KW - Simulation KW - Sequential analysis KW - Ageing KW - stress relaxation PY - 2020 SN - 978-0-7918-8388-4 DO - https://doi.org/10.1115/PVP2020-21270 SP - PVP2020-21270 PB - ASME AN - OPUS4-51490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Zaghdoudi, M. A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar ED - Altenbach, H. ED - Hitzler, L. ED - Johlitz, M. ED - Merkel, M. ED - Öchsner, A. T1 - Analysis of Heterogeneous Ageing of HNBR O-Rings N2 - Abstract Hydrogenated nitrile butadiene rubber (HNBR) elastomer was thermo-oxidatively aged at different temperatures up to 150 °C. Fourier transform infrared spectroscopy (FTIR), compression stress relaxation (CSR) and international rubber hardness degree (IRHD) microhardness were used to characterise the chemo-mechanical changes of HNBR O-rings during thermo-oxidative ageing. FTIR shows the development of carbonyl, methyl and ester groups but the nitrile content was not affected by ageing. The effect of sample geometry during CSR was investigated. CSR data were converted through integrated kinetic laws. The conversion has proven its sensibility to detect heterogeneous ageing. This was confirmed by the IRHD measure-ments across the section of O-rings. The influence of compression during ageing was assessed through IRHD measurements across the section of compressed and uncom-pressed aged O-rings. The DLO effect was more pronounced in compressed O-rings. By applying the model of Wise et al., theoretical IRHD and oxidation profiles were determined on the basis of IRHD experimental data of compressed O-rings. Good agreements between the experimental and the theoretical IRHD profiles in the core region were obtained. However, near the edge, the theoretical IRHD values were overestimated. KW - Ageing KW - Rubber seals KW - Stress relaxation KW - Modelling PY - 2024 SN - 978-3-031-49042-2 DO - https://doi.org/10.1007/978-3-031-49043-9 SN - 1869-8433 SP - 331 EP - 348 PB - Springer Nature CY - Cham, Switzerland AN - OPUS4-59769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Photolytically and Thermally Initiated Destruction on the Stability of (Ultra)High Molecular Polyethylene N2 - THz and mid IR spectroscopy of high-molecular PE (HMW) and ultra high-molecular PE (UHMW) reveals modifications of the molecular structure. Characteristic absorption bands are changed if the two materials are exposed by γ-Co60 radiation up to 600 kGy and subsequently stored at an annealing temperature of 398 K until for 729 days. UHMW-PE and HMW-PE behave differently during the ageing process because of their molecular weight and inherent structure distinctions. The spectroscopic data offer characteristic absorption bands, which have been used to describe the complete ageing process in more detail. For instance, the integral absorption in the B1u THz-region can be used to describe quantitatively the reduction of crystallinity. The formation of trans vinylene unsaturation and the decay of vinyl during ageing can be observed in detail in the mid IR range. T2 - 9th International Workshop on Terahertz Technology and Applications CY - Kaiserslautern, Germany DA - 03.03.2020 KW - Degradation KW - MID IR Spectroscopy PY - 2020 AN - OPUS4-50555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Understanding the recovery behaviour and the degradative processes of EPDM during ageing N2 - Recovery is an important measure for seal applications representing to which extent the elastomer regains its initial shape after deformation and release of an applied force. Compression set (CS) indicates the degree of recovery. Ethylene propylene diene rubber (EPDM) was aged at 75 ◦C, 100 ◦C, 125 ◦C and 150 ◦C for different ageing times up to five years and compression set measurements were performed at different times after disassembly and after additional tempering. Short- and long-term recovery up to one year after release for samples aged at 125 ◦C and 150 ◦C was also studied. To assess the curvature in the Arrhenius diagram that may occur due to non-sufficiently aged specimens, a degradation-rate based model was fitted to the CS data after tempering. For each ageing temperature, two decay fit functions were proposed, each with an activation energy and a corresponding degradative process. The influence of ageing on the leak-tightness after fast small partial release is investigated and estimated through the analysis of the shift factors from time temperature superposition (TTS) of CS measurements at different times after disassembly. Shift factors of CS measurement after 1 s and after additional tempering are in good agreement. KW - Compression set KW - Ageing KW - Recovery KW - Degradative processes KW - Leakage rate PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573699 DO - https://doi.org/10.1016/j.polymertesting.2023.107987 SN - 0142-9418 VL - 121 SP - 107987 PB - Elsevier Ltd. AN - OPUS4-57369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Oxidative ageing of elastomers: Experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and two ageing temperatures of 125∘C and 150∘C. To exclude possible diffusion-limited oxidation (DLO) effects that can distort the data, IRHD microhardness measurements were taken over the cross section of compressed O-rings. Continuous stress relaxation measurements were taken on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. KW - Compression stress relaxation KW - Compression set KW - IRHD microhardness KW - Modelling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545910 DO - https://doi.org/10.1007/s00161-022-01093-9 SN - 1432-0959 SP - 1 EP - 9 PB - Springer CY - Berlin AN - OPUS4-54591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Laquai, René A1 - Müller, Bernd R. A1 - Paciornik, S. A1 - Horvath, J. A1 - Tushtev, K. A1 - Rezwan, K. A1 - Bruno, Giovanni T1 - Evolution of Damage in All-Oxide Ceramic Matrix Composite After Cyclic Loading N2 - While structural ceramics usually display a brittle mechanical behavior, their composites may show nonlinearities, mostly due to microcracking. Herein, the stiffness evolution of a sandwich-like laminate of an Al2O3 15%vol. ZrO2 matrix reinforced with Nextel 610 fibers is studied as a function of number of cycles N in tension. The stiffness of the composite degrades with increasing N, indicating microcracking. However, synchrotron X-ray refraction radiography shows that the internal specific surface of such cracks varies differently. A modeling strategy is developed for the calculation of the equivalent stiffness of mixtures (first the matrix and then the sandwich), based on the Voigt and Reuß schemes. The Bruno–Kachanov model is then used to estimate the initial microcrack density in the matrix (due to the thermal expansion mismatch) and the amount of microcracking increase upon cyclic loading. The stiffness in the composite degrades dramatically already after 20 000 cycles but then remains nearly constant. The combination of mechanical testing, quantitative imaging analysis, and modeling provides insights into the damage mechanisms acting: microcrack propagation is more active than microcrack initiation upon cyclic loading, but the second also occurs. This scenario is similar but not equal to previous results on porous and microcracked ceramics. KW - Ceramic matrix composites KW - Homogenization schemes KW - Microcracking KW - Nonlinear behavior KW - Synchrotron X-ray refraction radiography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534541 DO - https://doi.org/10.1002/adem.202100763 SN - 1527-2648 SN - 1438-1656 VL - 24 IS - 6 SP - 2100763 -1 EP - 2100763 -13 PB - VCH GmbH CY - Weinheim AN - OPUS4-53454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, Michela A1 - Tsamos, Athanasios A1 - Faglioni, Francesco A1 - Fioresi, Rita A1 - Zanchetta, Ferdinando A1 - Bruno, Giovanni T1 - Geometric deep learning for enhanced quantitative analysis of microstructures in X-ray computed tomography data N2 - Quantitative microstructural analysis of XCT 3D images is key for quality assurance of materials and components. In this paper we implement a Graph Convolutional Neural Network (GCNN) architecture to segment a complex Al-Si Metal Matrix composite XCT volume (3D image). We train the model on a synthetic dataset and we assess its performance on both synthetic and experimental, manually-labeled, datasets. Our simple GCNN shows a comparable performance, measured via the Dice score, to more standard machine learning methods, but uses a greatly reduced number of parameters (less than 1/10 of parameters), features low training time, and needs little hardware resources. Our GCNN thus achieves a cost-effective reliable segmentation. KW - Geometric deep learning KW - Segmentation KW - Microstructure KW - X-ray computed tomography KW - Al–Si metal matrix composites PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602517 DO - https://doi.org/10.1007/s42452-024-05985-0 SN - 3004-9261 VL - 6 IS - 6 SP - 1 EP - 9 AN - OPUS4-60251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reveron, H. A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Chevalier, J. A1 - Bruno, Giovanni T1 - Transformation-induced plasticity in zirconia during tensile loading: A combined microscopy and synchrotron X-ray refraction study N2 - The stress-induced tetragonal to monoclinic (t-m) zirconia phase transformation can provide a certain degree of plasticity to Ceria-stabilized (Ce-TZP) zirconia-based composites. Characterizing and monitoring this phase transition on a millimeter-size range, within the bulk and in-situ remains a challenge. In this work, the mechanical behavior of Ce-TZP based composite was studied in tension, combining microscopy and synchrotron Xray refraction techniques. In contrast with microscopy methods, which only provide surface information, X-ray refraction radiography (SXRR) allowed the visualization of all the transformation bands, over the entire length and thickness of tested specimens, opening up new avenues for in-situ stress-induced t-m transformation studies. KW - Zirconia KW - Ceria KW - Composite KW - Phase transformation KW - Plasticity KW - Synchrotron X-ray refraction PY - 2024 DO - https://doi.org/10.1016/j.matlet.2024.136445 SN - 0167-577X SN - 1873-4979 VL - 366 SP - 1 EP - 4 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-59977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and rotor blades of wind turbines are basically made of fiber reinforced plastics (FRP). Their failure heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report on in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics (CFRP) due to inter fiber failure. An in-house designed compact-tensile testing machine with a load range up to 15 kN was integrated into the beam path. Since conventional radiographs do not reveal sufficient contrast to distinct cracks due to inter fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging technique (DEI) is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. In the laboratory, scanning X-ray refraction topography of CFRP has been applied long before but it comes along with several disadvantages: the long total measuring time hampers real time (in-situ) measurements and the required small beam size hinders end-to-end imaging. The introduced technique overcomes both drawbacks. Imaging and tensile test rig are run unsynchronized at the greatest possible frame rate (0.7 s-1 at 28.8 µm pixel size) and smallest possible strain rate (5.5∙10-4 s-1). For 0°/90° non-crimped fabrics (ncf) the first inter fiber cracks occurred at 380 MPa (strain 0.7 %). Prior to failure at about 760 MPa (strain 2.0 %) we observe the evolution of a nearly equidistant 1 mm grid of cracks running across the entire sample in the fully damaged state before total failure. T2 - 41st Risø International Symposium on Materials Science - Materials and Design for Next Generation Wind Turbine Blades CY - Online meeting DA - 07.09.2020 KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 AN - OPUS4-51223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. T2 - 12th BESSY@HZB User Meeting 2020 CY - Online meeting DA - 10.12.2020 KW - Carbon Fiber Reinforced Plastics KW - Crack evolution KW - Diffraction Enhanced Imaging KW - In situ tensile test KW - X-ray refraction PY - 2020 AN - OPUS4-51802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schob, D. A1 - Sagradov, I. A1 - Roszak, R. A1 - Sparr, H. A1 - Franke, R. A1 - Ziegenhorn, M. A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Experimental determination and numerical simulation of material and damage behaviour of 3D printed polyamide 12 under cyclic loading N2 - The material and damage behaviour of additively manufactured polyamide 12 under cyclic loading was characterized by cyclic tests and microstructure analysis by using microscopy, X-ray refraction, and computed tomography. The results were used to determine parameters for the viscoplastic material model by Chaboche and a damage model by Gurson-Tvergaard-Needleman. The temperature was monitored during the experiments and the self-heating effect was observed. By including this effect, a higher accuracy could be achieved with the results of mechanical experiments. KW - 3D printing Polyamide 12 KW - Chaboche model KW - GTN model KW - Material and damage behaviour KW - X-ray refraction KW - Computed tomography PY - 2020 DO - https://doi.org/10.1016/j.engfracmech.2019.106841 SN - 0013-7944 VL - 229 SP - 106841-1 EP - 106841-13 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, R. A1 - Curosu, I. A1 - Léonard, Fabien A1 - Paciornik, S. A1 - Mechtcherine, V. A1 - Silva, F. A. A1 - Bruno, Giovanni T1 - Combined mechanical and 3D-microstructural analysis of strain-hardening cement-based composites (SHCC) by in-situ X-ray microtomography N2 - The paper presents the results of a series of combined mechanical and in-situ morphological investigations on highstrength strain-hardening cement-based Composites (SHCC). Tension and compression experiments were performed in a CT scanner employing a dedicated mechanical testing rig. The in-situ microtomographic scans enabled correlating the measured specimen response with relevant microstructural features and fracture processes. The microstructural segmentation of SHCC was performed in the framework of Deep Learning and it targeted an accurate segmentation of pores, fibers and aggregates. Besides their accurate volumetric representation, these phases were quantified in terms of content, size and orientation. The fracture processes were monitored at different loading stages and Digital Volume Correlation (DVC) was employed to spatially map the strains and cracks in the specimens loaded in compression. The DVC analysis highlighted the effect of loading conditions, specimen geometry and material heterogeneity at the mesolevel on the strain distribution and fracture localization. KW - Digital Volume Correlation KW - High Strength Concrete KW - In-situ Computed Tomography KW - composites PY - 2020 DO - https://doi.org/10.1016/j.cemconres.2020.106139 VL - 136 SP - 106139 PB - Elsevier Ltd. AN - OPUS4-51054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - Garcés, G. A1 - Nieto-Luis, H. A1 - Gonzáles-Doncel, G. T1 - Fractional brownian motion of dislocations during creep deformation of metals N2 - The present work offers an explanation on how the long-range interaction of dislocations influences their movement, and therefore the strain, during creep of metals. It is proposed that collective motion of dislocations can be described as a fractional Brownian motion. This explains the noisy appearance of the creep strain signal as a function of time. Such signal is split into a deterministic and a stochastic part. These terms can be related to two kinds of dislocation motions: individual and collective, respectively. The description is consistent with the fractal nature of strain-induced dislocation structures predicated in previous works. Moreover, it encompasses the evolution of the strain rate during all stages of creep, including the tertiary one. Creep data from Al99.8% and Al- 3.85%Mg tested at different temperatures and stresses are used to validate the proposed ideas: it is found that different creep stages present different diffusion characters, and therefore different dislocation motion character. KW - Metals KW - Fractional brownian motion KW - Creep deformation PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.140013 VL - 796 SP - 140013 PB - Elsevier B.V. CY - Paris AN - OPUS4-51450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials Part I- Residual Stress analysis by Diffraction N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 12.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Using Neutron Diffraction to Monitor Stress Relaxation in Additively Manufactured 316L N2 - The relaxation of residual stress in laser powder bed fused stainless steel 316L parts was monitored using monochromatic and time-of-flight neutron diffraction. T2 - ISIS student meeting CY - Online meeting DA - 26.10.2020 KW - Stainless Steel KW - Residual Stress KW - Additive Manufacturing PY - 2020 AN - OPUS4-51469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials, Part II- Mechanical properties of microcracked and porous materials N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 26.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Kromm, Arne A1 - Sommer, Konstantin A1 - Werner, Tiago A1 - Kelleher, J. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Towards the optimization of post-laser powder bed fusion stress-relieve treatments of stainless steel 316L N2 - This study reports on the stress relaxation potential of stress-relieving heat treatments for laser powder bed fused 316L. The residual stress is monitored non-destructively using neutron diffraction before and after the heat treatment. Moreover, the evolution of the microstructure is analysed using scanning electron microscopy. The results show, that a strong relaxation of the residual stress is obtained when applying a heat treatment temperature at 900°C. However, the loss of the cellular substructure needs to be considered when applying this heat treatment strategy. KW - Residual stress KW - Additive manufacturing KW - Neutron diffraction KW - Projekt AGIL - Alterung additiv gefertigter metallischer Materialien und Komponenten PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536045 DO - https://doi.org/10.1007/s11661-021-06472-6 SN - 1543-1940 VL - 52 IS - 12 SP - 5342 EP - 5356 PB - Springer CY - Boston AN - OPUS4-53604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Altenburg, Simon A1 - Sprengel, Maximilian A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - LPBF KW - AISI 316L KW - Online Process Monitoring KW - Thermography KW - Residual Stress KW - Neutron Diffraction KW - X-ray Diffraction KW - Computed Tomography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512903 DO - https://doi.org/10.3390/met10091234 VL - 10 IS - 9 PB - MDPI CY - Basel AN - OPUS4-51290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. Imaging and the tensile test are run at the highest possible frame rate (0.7 s-1 ) and the lowest possible strain rate (5.5∙10-4 s -1 ). For 0°/90° non-crimp fabrics, the first inter-fiber cracks occur at 380 MPa (strain 0.8 %). Prior to failure at about 760 MPa (strain 2.0 %), we observe the evolution of nearly equidistant (1 mm distance) cracks running across the entire sample in the fully damaged state. KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515060 DO - https://doi.org/10.1088/1757-899X/942/1/012035 SN - 1757-8981 SN - 1757-899X VL - 942 SP - 012035-1 EP - 012035-9 PB - IOP publishing CY - Bristol, UK AN - OPUS4-51506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni T1 - Brittle Materials in Mechanical Extremes N2 - The goal of the Special Issue “Brittle Materials in Mechanical Extremes” was to spark a discussion of the analogies and the differences between different brittle materials, such as, for instance, ceramics and concrete. Indeed, the contributions to the Issue spanned from construction materials (asphalt and concrete) to structural ceramics, reaching as far as ice. The data shown in the issue were obtained by advanced microstructural techniques (microscopy, 3D imaging, etc.) and linked to mechanical properties (and their changes as a function of aging, composition, etc.). The description of the mechanical behavior of brittle materials under operational loads, for instance, concrete and ceramics under very high temperatures, offered an unconventional viewpoint on the behavior of brittle materials. This is not at all exhaustive, but a way to pave the road for intriguing and enriching comparisons. KW - Microcracking KW - Ceramics KW - Concrete KW - Asphalt KW - Mechanicalproperties KW - Microstructure KW - Strength PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514558 DO - https://doi.org/10.3390/ma13204610 VL - 13 IS - 20 SP - 4610 PB - MDPI CY - Basel AN - OPUS4-51455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markötter, Henning A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Evsevleev, Sergei A1 - Arlt, T. A1 - Ulbricht, Alexander A1 - Dayani, Shahabeddin A1 - Bruno, Giovanni T1 - A Review of X-Ray Imaging at the BAMline (BESSY II) N2 - The hard X-ray beamline BAMline at BESSY II (Berlin, Germany) has now been in service for 20 years. Several improvements have been implemented in this time, and this review provides an overview of the imaging methods available at the BAMline. Besides classic full-field synchrotron X-ray computed tomography (SXCT), also absorption edge CT, synchrotron X-ray refraction radiography (SXRR), and synchrotron X-ray refraction tomography (SXRCT) are used for imaging. Moreover, virtually any of those techniques are currently coupled in situ or operando with ancillary equipment such as load rigs, furnaces, or potentiostats. Each of the available techniques is explained and both the current and the potential usage are described with corresponding examples. The potential use is manifold, the examples cover organic materials, composite materials, energy-related materials, biological samples, and materials related to additive manufacturing. The article includes published examples as well as some unpublished applications. KW - Material science KW - Radiography KW - Refraction KW - Tomography KW - X-ray imaging PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572417 DO - https://doi.org/10.1002/adem.202201034 SN - 1438-1656 SP - 1 EP - 22 PB - Wiley VHC-Verlag AN - OPUS4-57241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mouiya, M. A1 - Martynyuk, M. A1 - Kupsch, Andreas A1 - Laquai, R. A1 - Müller, Bernd R. A1 - Doyen, N.T. A1 - Tamraoui, Y. A1 - Serrano-Munoz, Itziar A1 - Huger, M. A1 - Kachanov, M. A1 - Bruno, Giovanni T1 - The stress–strain behavior of refractory microcracked aluminum titanate: The effect of zigzag microcracks and its modeling N2 - The stress–strain behavior of ceramics, such as aluminum titanate, has certain features that are unusual for brittle materials—in particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the sharp increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and are attributed to microcracking. Here we compare different degrees of stress–strain nonlinearity of aluminum titanate materials and quantitatively model them. We use advanced mechanical testing to observe the mechanical response at room and high temperature; electron microscopy, and X-ray refraction radiography to observe the microstructural changes. Experiments show that two types of microcracks can be distinguished: (i) microcracks induced by cooling from the sintering temperature (due to heterogeneity and anisotropy of thermal expansion), with typical sizes of the order of grain size, and (ii) much larger microcracks generated by the mechanical loading. The two microcrack types produce different effects on the stress–strain curves. Such microcracks and the features of the stress–strain behavior depend on the density of the cooling-induced microcracks and on the distribution of grain sizes. They are modeled analytically and numerically. KW - Hystersis KW - Nonlinear stress-strain curve KW - Refractory KW - Stiffness KW - X-ray refraction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580517 DO - https://doi.org/10.1111/jace.19325 SN - 1551-2916 VL - 106 SP - 6995 EP - 7008 PB - Wiley-Blackwell CY - Oxford [u.a.] AN - OPUS4-58051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576230 SN - 978-3-947971-29-9 VL - BB 180 SP - 1 EP - 8 AN - OPUS4-57623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Haberland, C. A1 - Portella, Pedro Dolabella A1 - Bruno, Giovanni T1 - Critical role of scan strategies on the development of microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing N2 - Laser based powder bed fusion additive manufacturing offers the flexibility to incorporate standard and userdefined scan strategies in a layer or in between the layers for the customized fabrication of metallic components. In the present study, four different scan strategies and their impact on the development of microstructure, texture, and residual stresses in laser powder bed fusion additive manufacturing of a nickel-based superalloy Inconel 718 was investigated. Light microscopy, scanning electron microscopy combined with electron backscatter diffraction, and neutron diffraction were used as the characterization tools. Strong textures with epitaxially grown columnar grains were observed along the build direction for the two individual scan strategies. Patterns depicting the respective scan strategies were visible in the build plane, which dictated the microstructure development in the other planes. An alternating strategy combining the individual strategies in the successive layers and a 67◦ rotational strategy weakened the texture by forming finer microstructural features. Von Mises equivalent stress plots revealed lower stress values and gradients, which translates as lower distortions for the alternating and rotational strategies. Overall results confirmed the scope for manipulating the microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing by effectively controlling the scan strategies. KW - Additive manufacturing KW - Laser powder bed fusion KW - Nickel-based superalloys KW - Scan strategies KW - Residual stresses KW - Microstructure and texture PY - 2021 DO - https://doi.org/10.1016/j.addma.2020.101792 VL - 38 SP - 1792 PB - Elsevier B.V. AN - OPUS4-51944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Isaac, Augusta A1 - Serrano‐Munoz, Itziar A1 - Kostka, Aleksander A1 - Widjaja, Martinus Putra A1 - González‐Doncel, Gaspar A1 - Bruno, Giovanni A1 - Fernández, Ricardo T1 - Subgrain and Cavity Development during Creep of Al‐3.85%Mg N2 - It is classically considered that the creep mechanisms for type M (e.g., pure Al) and type A alloys (e.g., Al–Mg alloys) are different. In previous studies, it is predicated that fractal dislocation structures build up during creep can unify the creep behavior of pure Al and Al–Mg alloys. So far, good agreement between model and experimental data for pure Al is obtained. In this work, an Al‐3.85%Mg material crept at different strain levels (6%, 12%, 24%, and 35%) is analyzed by means of electron channelling contrast imaging. The formation of subgrains is observed at very large deformations (35%). Further examinations at 35% deformation, using electron backscatter diffraction, indicate that the subgrains and cavities tend to localize at regions where high intergranular stress mismatch is expected to occur. Laboratory X‐ray computed tomography is used to analyze the evolution of cavities between 12% and 24% stages, indicating that the fractal dimension of the cavities smaller than 100 μm varies with creep strain, as a reflection of the evolution of dislocation distribution. It is explained how the present data feed the model of the creep behavior of Al‐3.85%Mg. KW - Al–Mg alloys KW - Creep KW - Dislocations KW - Fractal KW - Intergranular residual stress KW - Subgrains PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645905 DO - https://doi.org/10.1002/adem.202500263 SN - 1438-1656 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-64590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen-Computertomographie-Verfahren zur quantitativen Charakterisierung periodischer Minimalflächenstrukturen (TMPS) N2 - Additiv gefertigte (AM) dreifach periodische metallische minimale Oberflächenstrukturen (TPMSS, aus dem Englischen Triply Periodic Minimum Surface Structures) erfüllen mehrere Anforderungen sowohl im biomedizinischen als auch im technischen Bereich: Abstimmbare mechanische Eigenschaften, geringe Empfindlichkeit gegenüber Herstellungsfehlern, mechanische Stabilität und hohe Energieabsorption. Allerdings stellen sie auch einige Herausforderungen in Bezug auf die Qualitätskontrolle dar, die ihre erfolgreiche Anwendung verhindern können. Tatsächlich ist die Optimierung des AM-Prozesses ohne die Berücksichtigung struktureller Merkmale wie Fertigungsgenauigkeit, interne Defekte sowie Oberflächentopographie und -rauheit unmöglich. In dieser Studie wurde die quantitative zerstörungsfreie Analyse von Ti-6Al-4V-Legierung TPMSS mit Hilfe der Röntgen-Computertomographie (XCT) durchgeführt. Es werden mehrere neue Bildanalyse-Workflows vorgestellt, um die Auswirkungen der Aufbaurichtung auf die Wanddickenverteilung, die Wanddegradation und die Verringerung der Oberflächenrauheit aufgrund des chemischen Ätzens von TPMSS zu bewerten. Es wird gezeigt, dass die Herstellungsgenauigkeit für die Strukturelemente, die parallel und orthogonal zu den hergestellten Schichten gedruckt werden, unterschiedlich ist. Verschiedene Strategien für das chemische Ätzen zeigten unterschiedliche Pulverabtragsfähigkeiten und damit ein Gradient der Wanddicke. Dies wirkte sich auf die mechanische Leistung unter Druck durch die Verringerung der Streckspannung aus. Eine positive Auswirkung des chemischen Ätzens ist die Verringerung der Oberflächenrauhigkeit, die möglicherweise die Ermüdungseigenschaften der Bauteile verbessern kann. Schließlich wurde XCT eingesetzt, um die Menge des zurückgehaltenen Pulvers mit der Porengröße des TPMSS zu korrelieren, wodurch der Herstellungsprozess weiter verbessert werden kann. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Fertigung KW - Computertomographie KW - Wändedicke KW - Machine Learning PY - 2022 AN - OPUS4-55021 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pohl, P. A1 - Kümmel, F. A1 - Schunk, C. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, M. A1 - Höppel, H. W. T1 - About the Role of Interfaces on the Fatigue Crack Propagation in Laminated Metallic Composites N2 - The influence of gradients in hardness and elastic properties at interfaces of dissimilar materials in laminated metallic composites (LMCs) on fatigue crack propagation is investigated experimentally for three different LMC systems: Al/Al-LMCs with dissimilar yield stress and Al/Steel-LMCs as well as Al/Ti/Steel-LMCs with dissimilar yield stress and Young’s modulus, respectively. The damage tolerant fatigue behavior in Al/Al-LMCs with an alternating layer structure is enhanced significantly compared to constituent monolithic materials. The prevalent toughening mechanisms at the interfaces are identified by microscopical methods and synchrotron X-ray computed tomography. For the soft/hard transition, crack deflection mechanisms at the vicinity of the interface are observed, whereas crack bifurcation mechanisms can be seen for the hard/soft transition. The crack propagation in Al/Steel-LMCs was studied conducting in-situ scanning electron microscope (SEM) experiments in the respective low cycle fatigue (LCF) and high cycle fatigue (HCF) regimes of the laminate. The enhanced resistance against crack propagation in the LCF regime is attributed to the prevalent stress redistribution, crack deflection, and crack bridging mechanisms. The fatigue properties of different Al/Ti/Steel-LMC systems show the potential of LMCs in terms of an appropriate selection of constituents in combination with an optimized architecture. The results are also discussed under the aspect of tailored lightweight applications subjected to cyclic loading. KW - Laminated metallic composites KW - Toughening mechanisms KW - Interfaces KW - Fatigue crack propagation KW - Fatigue crack growth PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526531 DO - https://doi.org/10.3390/ma14102564 VL - 14 IS - 10 SP - 2564 PB - MDPI AN - OPUS4-52653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruson, Danilo A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Markötter, Henning A1 - Galati, Manuela T1 - Revealing the (positive) role of porosity within polymeric additively manufactured lattices via X-ray computed tomography N2 - The mechanical properties of lattice geometries are known to be significantly influenced by a variety of manufacturing defects. This study investigates the influence of porosity on the mechanical behaviour of strut-based body-centred cubic (BCC) lattice structures produced with powder bed fusion with laser beam PBF-LB/P using PA2200 nylon powder. The study combines advanced techniques, including in-situ laboratory X-ray computed tomography (XCT), synchrotron XCT to visualise pores and roughness in high resolution at a single-cell level and image-based finite element analysis (FEA). The findings show that failure in thin-walled AM lattices is governed by the combined effects of porosity morphology, location, surface roughness, and cross-section reduction. The presence of internal porosity is found to attenuate both the amplitude of elastic modulus fluctuations and the severity of stress concentrations induced by surface irregularities. KW - Nylon Pa2200 KW - Laser powder bed fusion (PBF-LB) KW - Processing defects KW - Synchrotron X-ray computed tomography (XCT) KW - Digital volume correlation (DVC) KW - Image-based finite element simulations PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633245 DO - https://doi.org/10.1016/j.ijsolstr.2025.113488 SN - 0020-7683 VL - 320 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-63324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buljak, Vladimir A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Prasek, Marko A1 - Contillo, Adriano A1 - Mouiya, Mossaab A1 - Huger, Marc A1 - Bruno, Giovanni T1 - On the closure of thermally induced micro-cracks in aluminum titanate ceramics N2 - Aluminum Titanate (AT) refractory ceramics (as some other ceramic composites) are prone to microcracking, due to the thermal expansion anisotropy of AT and to the mismatch with the thermal expansion of the constituents. Such microcracks cause the room temperature Young's modulus to be only a fraction of that of the non-microcracked material. As a function of temperature, the Young's modulus increases non-linearly. Such increase suggests that microcracks close or even heal at high temperatures. Upon cooling, thermal stress accumulates again, and microcracks re-open. This cycle is fully reversible. While confirming the hysteretic behavior of the Young's modulus, we observe that the amount of microcracks (as determined by in-situ Synchrotron X-ray refraction radiography) decreases linearly upon heating. The apparent mismatch between the Young's modulus and the microcrack content dependence on temperature is explained by a simple FEM model. Such model employs cohesive elements upon cooling, in order to estimate the amount of initial microcracks. On purpose, the model does not include healing upon heating and only allows crack closure. It predicts that crack closure continuously occurs upon heating, thereby qualitatively reproducing the nearly linear dependence of the X-ray refraction signal. It is therefore concluded that the sudden and non-linear increase of Young's modulus with temperature is mainly caused by crack healing. Such finding agrees with previous work and paves the road to a more systematic separation of crack closure and healing in flexible ceramics. KW - X-ray computed tomography KW - X-ray refraction radiography KW - In-situ imaging KW - BAMline KW - Micromechanics KW - BESSY II PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645082 DO - https://doi.org/10.1016/j.ceramint.2025.09.237 SN - 0272-8842 VL - 51 IS - 27 SP - 55141 EP - 55152 PB - Elsevier CY - Amsterdam AN - OPUS4-64508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Lapenna, M. A1 - Faglioni, F. A1 - Fioresi, R. T1 - Temperature-based pruning for input features in Graph Neural Networks N2 - In the presentwork,we employ the concept of neural network temperature to prune unimportant features in input to aGraph Neural Network (GNN) architecture. In benchmark datasets for node and graph property prediction, each node comes equipped with a vector of numerous features. It is paramount to understand which information is actually necessary and which can be discarded, both for efficiency and explainability. The temperature is linked to the gradient activity due to the loss function minimization and leads to pruning of weight structures associated with small gradients. This study is done on different GNN architectures, one for node classification and another one for link prediction, and several benchmark datasets are employed.We compare the results with similar experiments previously conducted on the filters of Convolutional Neural Networks. Although still at the proof-of-concept stage, our temperature-based pruning technique stands as a promising alternative to state-of-the-art magnitude-based pruning techniques. KW - Temperature-based pruning KW - Graph Neural Networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640886 VL - 140 SP - 1 EP - 20 PB - Springer AN - OPUS4-64088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gunnerek, R. A1 - Soundarapandiyan, G. A1 - Mishurova, T. A1 - Schröder, J. A1 - Bruno, Giovanni A1 - Boykin, J. A1 - Diaz, A. A1 - Klement, U. A1 - Hryha, E.ON T1 - Chemical mechanical polishing of powder bed fusion – laser beam processed 316 L stainless steel N2 - Additive manufacturing via powder bed fusion – laser beam (PBF-LB) enables the fabrication of complex geometries but suffers from inherently rough surfaces and surface tensile residual stresses, both of which can compromise structural integrity, particularly under fatigue loading. To address these limitations, this study investigates chemical mechanical polishing (CMP) as a surface finishing method for improving surface quality and modifying the residual stress state in PBF-LB 316 L stainless steel. The work uniquely examines how scan rotation (0◦ vs. 67◦ rotation) and contour parameters influence CMP effectiveness in material removal, surface smoothing, and subsurface stress redistribution. With a targeted material removal of 110 μm, CMP reduced surface roughness (Sa) by up to 94 %, achieving values as low as 0.7 μm. Microstructural analysis revealed no grain refinement but identified a thin, plastically deformed surface layer. This plastic deformation resulted in the transformation of tensile surface stresses (340 MPa) into beneficial compressive stresses (􀀀 400 MPa), as confirmed by synchrotron X-ray diffraction, which also showed a shift toward isotropic strain distribution. Further, these findings demonstrate that the initial scan strategy influences CMP performance and that CMP can enhance both surface integrity and mechanical reliability without altering the underlying microstructure. This study advances the understanding of how process induced microstructure and surface features affect CMP outcomes, enabling more informed design of post-processing strategies for improved surface integrity and mechanical performance in additively manufactured metals. KW - Residual stress KW - Additive manufacturing KW - Chemical mechanical polishing KW - As-built microstructure KW - Surface roughness KW - Surface finishing KW - Material removal PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640522 DO - https://doi.org/10.1016/j.jmatprotec.2025.119055 SN - 0924-0136/ VL - 345 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - 21st European Conference on Composite Materials (ECCM21) CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 AN - OPUS4-60576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Skalenübergreifende Materialcharakterisierung basierend auf Computertomographiedaten N2 - Die BAM präsentiert anhand ausgewählter Beispiele wie mithilfe von Computertomographiedaten dringende technische Fragestellungen zum Verständnis von Schädigungsmechanismen in verschiedensten Materialien und Komponenten, zum Beispiel in additiv gefertigten Metallen oder Batterien, beantwortet werden können. T2 - VisiConsult Röntgen-Technologietag 2024 -- Transformation in der ZfP CY - Stockelsdorf, Germany DA - 10.10.2024 KW - Computertomographie KW - Batterie KW - Additive Fertigung KW - Synchrotron KW - BAMline PY - 2024 AN - OPUS4-61431 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Towards the optimization of post laser powder bed fusion stress relieve treatments of stainless steel 316L N2 - The laser powder bed fusion of 316L leads to the formation of large residual stress. In this presentation, different stress relieve treatments were employed to assess their potential to relax the residual stress. The residual stress was determined by X-ray and neutron diffraction. The results give insights on the range of relaxation one can obtain by employing low and high temperature heat treatments and relates the relaxation to changes in the microstructure. T2 - Online-Sitzung des Fachausschusses 13 - Eigenspannungen CY - Online meeting DA - 08.12.2021 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2021 AN - OPUS4-53947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, M. A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Oxidative ageing of elastomers: experiment and modelling N2 - During an extensive test programme at the Bundesanstalt für Materialforschung und prüfung, material property changes of EPDM O-rings were investigated at different ageing times and two ageing temperatures of 125 ◦ C and 150 ◦ C. To exclude possible diffusion-limited oxidation (DLO) effects that can distort the data, IRHD microhardness measurements were taken over the cross section of compressed O-rings. Continuous stress relaxation measurements were taken on samples free of DLO effects. The additional effect of physical processes to irreversible chemical ones during a long-term thermal exposure is quantified by the analysis of compression set measurements under various test conditions. By combining the different experimental methods, characteristic times relative to the degradation processes were determined. On the basis of experimental data, a microphysically motivated model that takes into account reversible and irreversible processes was developed. The parameter identification strategy of the material model is based on our experimental investigations on homogeneously aged elastomer O-rings. The simulated results are in good agreement with the experiments. KW - Compression Set KW - Compression stress relaxation KW - Modelling KW - Ageing KW - Microhardness PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609332 DO - https://doi.org/10.1007/s00161-022-01093-9 VL - 36 SP - 289 EP - 297 PB - Springer Nature AN - OPUS4-60933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaghdoudi, Maha A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Overview of ongoing long-term ageing investigations on elastomer seals N2 - At the Bundesanstalt für Materialforschung und -prüfung (BAM) in Division 3.4 Safety of Storage Containers, one of our tasks is to evaluate the safety of containers designed for disposal of low and intermediate radioactive waste. As such containers might be transported before and stored until disposal, safe enclosure of the radioactive inventory is important for this time span. Elastomer O-rings are widely used as barrier seals in these containers. Thus, as for many other applications, an understanding of the practical effects of ageing degradation on elastomer seals during long-term exposure is mandatory for predicting the lifetime of such components. According to a long-term test programme on three kinds of rubbers (EPDM and FKM (relevant for application), HNBR (for comparison)), over several years we have studied the degradation and the change of mechanical properties (e.g. hardness, strain at break) at four different ageing temperatures (75 °C, 100 °C, 125 °C and 150 °C) as well as the change of sealing properties. Continuous and intermittent compression stress relaxation (CSR) measurements were performed in order to investigate the respective contribution of crosslinking and chain scission to the observed degradation effects. Thus, the degradation kinetics and mechanisms could be resolved more clearly. For assessing the seal performance, compression set (CS) and leakage rate measurements were conducted. The experimental results showed that the O-rings remained leak-tight under purely static conditions even when CSR, CS and mechanical properties already indicated far advanced degradation. For this reason, a modified leakage test involving a small and rapid partial decompression of the seal was developed that enabled determining an end-of-lifetime criterion for O-rings with a safety margin for thermal shrinkage and vibrations. KW - Seal KW - O-Ring KW - Ageing KW - Component tests PY - 2020 SN - 1863-7116 VL - 15 IS - 3 SP - 146 EP - 151 PB - Gupta CY - Ratingen AN - OPUS4-51161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Thermal barrier coatings KW - TBC KW - SXRR - Synchrotron X-ray Refraction Radiography KW - CMAS - Calcium-Magnesium-Aluminiumsilikat PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P32 AN - OPUS4-52665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungsverhaltens von lasergesintertem Polyamid 12 unter quasistatischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Röntgenverfahren zur Bestimmung der Mikrostruktur eingesetzt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein visko¬plastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit dem Chaboche-Modell simuliert und ergab eine sehr gute Übereinstimmung mit den experimentellen Ergebnissen. Allerdings gestattet dieses Modell nicht, das Schädigungsverhalten abzubilden. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Der Schwerpunkt des Beitrags liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Fertigung (AM) KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Numerische Simulation PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P16 AN - OPUS4-52681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - The relaxation of macroscopic residual stresses in laser powder bed fused stainless steel 316L N2 - The processing of stainless steel 316L using the additive manufacturing process Laser Powder Bed Fusion (LPBF) can widen its field of application due to a strong increase in Yield strength, without making major compromises on the ductility nor its outstanding corrosion and oxidation properties. Furthermore, improved designs that either reduce the weight or optimise the function of a part can be obtained using LPBF. These benefits are however counterbalanced by the proneness of LPBF to inducing high Residual Stresses (RS) during manufacturing. The characterisation and monitoring of these RS are of paramount importance for the wider acceptance of the LPBF process. This study focuses on the relaxation of the initial macroscopic RS present in an LPBF 316L as-built prism that undergoes various routes of manufacturing steps to achieve different specimen geometries and stress relieving treatments. The RS are determined using Angle-Dispersive (AD) and Time-of-Flight (TOF) neutron diffraction. The results reveal high tensile RS close to the surfaces and compressive RS near the centre of the as-built parts. The reduction in size and change of geometry heavily impact the stress ranges of the remaining RS, with lower stress ranges in cylindrical shaped compared to rectangular shaped specimens. Also, the application of different stress relieving heat treatments showed that heat-treating temperatures above 800 °C are necessary to obtain a strong relaxation in LPBF 316L. T2 - The second European Conference on the Structural Integrity of Additively Manufactured Materials CY - Online meeting DA - 08.09.2021 KW - Residual Stress KW - Additive Manufacturing KW - Neutron Diffraction PY - 2021 AN - OPUS4-53263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bruno, Giovanni A1 - Kachanov, M. A1 - Sevostianov, I. ED - Bruno, Giovanni ED - Altenbach, H. ED - Eremeyev, V. ED - Müller, W. ED - Gutkin, M. T1 - Micromechanical Modeling of Non-linear Stress–Strain Behavior of Polycrystalline Microcracked Ceramics N2 - We discuss the non-linear stress–strain behavior of microcracked polycrystalline ceramics under uniaxial tension and compression (displacement control). Micromechanics explanation and modeling of its basic features, such as non-linearity and hysteresis in stress–strain curves, are developed, with stable microcrack propagation and “roughness” of intergranular cracks playing critical roles in tension and crack sliding playing a critical role in compression. Experiments involving complex loading histories are explained, and themodel is shown to reproduce the basic features of the observed stress–strain curves. KW - Neutron Diffraction KW - X-ray diffraction KW - Mechanical Properties KW - X-ray refraction radiography KW - Microcracking KW - Aluminum Titanate PY - 2023 SN - 978-3-031-28743-5 DO - https://doi.org/10.1007/978-3-031-28744-2 SN - 1869-8433 SP - 1 EP - 22 PB - Springer CY - Heidelberg AN - OPUS4-57938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - John, Sebastian T1 - Beitrag zur Analyse des Eigenspannungsverhaltens von Composite-Hochdruckspeichern mit metallischem Liner N2 - Bei der Auslegung von Druckbehältern kommen, auf Grund ihrer hohen spezifischen Festigkeit, vermehrt Faserverbundwerkstoffe zum Einsatz. Durch eine hohe Streuung von Material- und Produktionsparametern sowie unterschiedlichster Belastungsszenarien gestaltet sich jedoch Aussagen über die Lebensdauer sowie eine Festlegung sinnvoller Prüffristen als schwierig. Im Fokus der Untersuchungen steht ein Behälterdesign mit metallischem Liner und einem kohlenstofffaserverstärkten Kunststoffverbund, wobei die Lebensdauer maßgeblich durch den im Metall vorherrschenden Eigenspannungszustand bestimmt wird. Mit Hilfe einer alterungsbegleitenden Eigenspannungsanalyse werden Eigenspannungsveränderungen erfasst und in einem erarbeiteten Betriebsfestigkeitsmodell berücksichtigt. Durch eine Nachstellung verschiedener Belastungsszenarien kann gezeigt werden, dass durch die Berücksichtigung einer veränderlichen Eigenspannung die Anzahl ertragbarer Lastwechsel bis zum Versagen sowie damit verbundene Überlebenswahrscheinlichkeiten mit einer erhöhten Genauigkeit abgeschätzt werden können. KW - Komposit KW - Druckbehälter KW - Pressure vessel KW - Eigenspannung KW - Residual stress KW - Alterung KW - Aging KW - Faserverbund KW - Fibre reinforced plastics KW - Composite PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520269 SN - 978-3-7983-3180-8 SN - 978-3-7983-3179-2 DO - https://doi.org/10.14279/depositonce-10442 SN - 2512-515X SN - 2512-5141 VL - 10 SP - 1 EP - 188 PB - Universitätsverlag der TU Berlin CY - Berlin AN - OPUS4-52026 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing (UT) of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the tool center point (TCP) of the physical probe with the TCP used in the digital model. For common industrial tools, the TCP is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the positioning of the UT probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data acquired by the UT probe to update the TCP’s position and orientation in the robot control. Given a coarse pre-definition of the TCP and the known target test block, no human interaction is required while the system determines the optimum tool position and orientation. Part of this work will be used to improve and extend standards for robotic ultrasonic test systems, e.g. ISO 24647. T2 - 20th World Conference On Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Ultrasonic KW - Testing KW - Automation KW - Robotics KW - NDT 4.0 PY - 2024 AN - OPUS4-60565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Wanddickenbestimmung an Prüfteilen mit komplexen Geometrien aus anisotropen Werkstoffen N2 - Im Rahmen des Projektes MRO2.0, das sich mit der digitalen Transformation des Servicezyklus von modernen Gasturbinenschaufeln beschäftigt, wurde gezeigt, wie sich automatisiert und flächendeckend die (Rest-)Wanddicke an variabel gekrümmten Prüfgeometrien bestimmen lässt. Es wurde ein Roboterarm verwendet, der ein lineares Ultraschallarray in Tauchtechnik führt und Prüfdaten aufnimmt, die mit einer adaptierten TFM (Total Focusing Method) zu Rekonstruktionen der Außen- und Innenoberfläche verarbeitet werden. In der aktuellen zweiten Projektphase wird die Methode für Werkstoffe erweitert, die anisotrope akustische Eigenschaften aufweisen. In diesem Beitrag wird eine Methode vorgestellt, wie sich die Kristallausrichtung bzw. die richtungsabhängige Schallgeschwindigkeit mittels eines linearen Ultraschallarrays bestimmen lässt. Für den Sendefall eines Randelements in Kontakttechnik können dabei Wellen identifiziert werden, die sich parallel zur Prüfkopfapertur im Prüfobjekt ausbreiten und mit der richtungsabhängigen Schallgeschwindigkeit skalieren. Die ermittelte Schallgeschwindigkeitsverteilung kann dann verwendet werden, um die lokale Wanddickenbestimmung für die Anisotropie zu adaptieren. T2 - 6. Workshop Messtechnische Anwendungen von Ultraschall CY - Drübeck, Germany DA - 17.06.2024 KW - Ultraschallprüfung KW - Anisotropie KW - Turbinenschaufel KW - NDT 4.0 PY - 2024 AN - OPUS4-60568 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Jörg T1 - X-ray emission during ultrashort pulse laser material processing N2 - The unwanted emission of X-rays during ultrashort pulse laser material processing in air was already reported more than 20 years ago for pulse repetition rates in the 1 kHz range [1]. It was stated that an enclosure of the experimental setup is necessary to protect the operator from X-rays. By now, the use of ultrashort pulse laser technology has become established in industry using repetition rates in the multi 100 kHz up to the GHz range and laser average powers up to the kW level. Since 2018/2019, more and more investigations have been carried out on the hazards from X-rays at higher laser pulse repetition rates [2-4]. Recently, maximum X-ray skin dose rates of the order of 1 Sv/h (iron target [5]) and X-ray photon energies of up to 40 keV (tungsten target [6]) were reported. Measures must be taken to shield the unwanted X-rays. T2 - 10th Conference on Applications of Femtosecond Lasers in Materials Science (FemtoMat) CY - Mauterndorf, Austria DA - 24.02.2025 KW - Ultrashort pulse laser KW - Material processing KW - X-ray emission KW - Radiation protection PY - 2025 AN - OPUS4-62665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mantouvalou, I. A1 - Bauer, L.J. A1 - Truong, V.-B. A1 - Wagener, Y. A1 - Förste, F. A1 - Maruchenko, O. A1 - Werner, S. A1 - Lizzi, F. A1 - Wieder, Frank A1 - Wolff, T. A1 - Kanngießer, B. A1 - Zaslansky, P. T1 - Quantitative micro-XRF combined with X-ray imaging reveals correlations between Zn concentration and dentin tubule porosity across entire teeth N2 - Bony materials are biogenic composites of protein fibers and mineral that create hierarchical structures. In the case of teeth, dentin is the main component and similar to other bones, it contains porosity at multiple length scales. It is traversed by micron-sized hollow channels known as dentinal tubules, essential for temperature and pain sensation. Tubule density and thus porosity vary throughout the macroscopic three-dimensional (3D) structure, with porosity increasing toward the pulp. The different densities in teeth are easily revealed non-destructively in 3D by X-ray imaging using computer tomography (CT). Yet elemental composition analysis is more difficult to obtain from within the centimeter-sized heterogeneous bulk material. We describe an approach of merging CT measurements of healthy, intact bovine teeth with micro-X-ray fluorescence (micro-XRF) images of matching serially sectioned slices. Through the combination of multi-resolution quantitative CT measurements with elemental mass fraction derivation, gradients in density and element distributions such as calcium (Ca), phosphorus (P), and zinc (Zn) are revealed across entire teeth in 3D. While the main constituents (Ca and P) are homogeneously distributed in the matrix, Zn concentration increases significantly and exponentially toward the pulp. We find an inverse association between dentin tissue density and Zn concentration localizing this element in or around tubules. Our data serve as a quantitative reference for density and Zn mass fractions in healthy, neither carious nor hypermineralized dentin, as a basis for comparisons across species in health and disease states. KW - Dentin density KW - Micro-computer tomography KW - Quantitative micro-X-ray fluorescence KW - Tubule porosity KW - Zn distribution PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654215 DO - https://doi.org/10.1002/VIW.20250173 SN - 2688-3988 SN - 2688-268X SP - 1 EP - 14 PB - Wiley Online Library AN - OPUS4-65421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. T1 - Enhanced Fe and Ni bonded NbC Laser Surface Engineered based Hardmetals: Alternative Cutter Materials for Electric Vehicle Applications N2 - The efforts to substitute both tungsten carbide (WC) and cobalt (Co) has gained prominence in recent years due to the classification of Co as a carcinogen and the classification of Co and W as critical raw materials in the EU as well as within regulations of the U.S. National Toxicology Program. In this study, substitution of both WC and Co with advanced hardmetals consisting of NbC with Ni and Fe-based metal binders are investigated for their use of machining of metals used electric vehicle manufacturing. The developed NbC-Ni/Fe based hardmetals employ a Machining Property Led Tailored Design (MPLTD) approach. This reverse engineering strategy uses data from machining performance to guide the development of microstructural, mechanical, and behavioral properties. Four advanced NbC-based hardmetals were produced, two with Ni-based binders and two with Fe-based binders, along with two reference materials for comparison (WC-Co and straight NbC-12Ni). Hardmetals were characterized using field emission scanning electron microscopy (FE-SEM), annular dark-field scanning transmission electron microscopy (ADF-STEM), Vickers hardness, fracture toughness, and elastic moduli. Cutting tool inserts were manufactured from the developed hardmetals and enhanced using femto-second laser surface engineering. The inserts’ performance was evaluated through face milling tests on AZ31 automotive magnesium alloy, providing insights into their suitability for high-demand industrial applications. T2 - 21. Plansee Seminar CY - Reutte, Austria DA - 01.06.2025 KW - Niobium carbide KW - Alternative binders KW - Alternative hard phases KW - Face milling KW - AZ31 magnesium alloy PY - 2025 AN - OPUS4-65381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian A1 - Hirsch, Philipp Daniel A1 - Wassermann, Jonas A1 - Heckel, Thomas T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the position of the physical probe with the position used in the digital model. For common industrial tools, the tool center point (TCP) is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the position and orientation of the ultrasonic probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data based on the actual ultrasound characteristics of the probe. Given a coarse pre-definition of the tool position and the known target test block, minimal human interaction is required to supervise the adjustment method, leading to higher quality reconstructions than with manual adjustment. T2 - 20th World Conference On Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Testing KW - Automation KW - NDT 4.0 KW - Robotics KW - Ultrasonic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616387 UR - https://www.ndt.net/search/docs.php3?id=30309 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-61638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Genga, R. M. A1 - Conze, S. A1 - Berger, L.M. A1 - Pötschke, J. A1 - Witte, Julien A1 - Schröpfer, D. A1 - Cermak, A. A1 - Zeman, P. A1 - Ngongo, S. A1 - Janse van Vuuren, A. T1 - Enhanced Fe and Ni bonded NbC Laser Surface Engineered based Hardmetals: Alternative Cutter Materials for Electric Vehicle Applications N2 - The efforts to substitute both tungsten carbide (WC) and cobalt (Co) has gained prominence in recent years due to the classification of Co as a carcinogen and the classification of Co and W as critical raw materials in the EU as well as within regulations of the U.S. National Toxicology Program. In this study, substitution of both WC and Co with advanced hardmetals consisting of NbC with Ni and Fe-based metal binders are investigated for their use of machining of metals used electric vehicle manufacturing. The developed NbC-Ni/Fe based hardmetals employ a Machining Property Led Tailored Design (MPLTD) approach. This reverse engineering strategy uses data from machining performance to guide the development of microstructural, mechanical, and behavioral properties. Four advanced NbC-based hardmetals were produced, two with Ni-based binders and two with Fe-based binders, along with two reference materials for comparison (WC-Co and straight NbC-12Ni). Hardmetals were characterized using field emission scanning electron microscopy (FE-SEM), annular dark-field scanning transmission electron microscopy (ADF-STEM), Vickers hardness, fracture toughness, and elastic moduli. Cutting tool inserts were manufactured from the developed hardmetals and enhanced using femto-second laser surface engineering. The inserts’ performance was evaluated through face milling tests on AZ31 automotive magnesium alloy, providing insights into their suitability for high-demand industrial applications. T2 - 21. Plansee Seminar CY - Reutte, Österreich DA - 01.06.2025 KW - Niobium carbide KW - Alternative binders KW - Alternative hard phases KW - Face milling KW - AZ31 magnesium alloy PY - 2025 VL - 2025 SP - 1 EP - 10 AN - OPUS4-65382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Bahnplanung für robotergestützte Ultraschallprüfung mit Arrayprüfköpfen N2 - In der automatisierten Ultraschallprüfung von Komponenten mit komplexen Oberflächengeometrien werden zur Führung des Prüfkopfes zunehmend 6-Achsen-Roboter erprobt. Diese stellen die notwendige Automatisierbarkeit und Flexibilität bereit, um die lokal senkrechte Einschallung sicherzustellen. Durch den Einsatz von linearen Arrays und bildgebenden Verfahren können die Bilder oder die daraus extrahierten Merkmale zu einer Rekonstruktion in 3D zusammengesetzt werden. Die Anforderungen an die Prüfbahnen für die bildgebende Array-Ultraschallprüfung gehen dabei über konventionellen Bahnplanungsprogramme hinaus. Es wird ein Prozess vorgestellt, der Roboterbahnen auf der Grundlage des 3D-Modells von Körpern mit doppelt gekrümmter Oberfläche unter Berücksichtigung der Prüfparameter erzeugt. Hierbei wird zum einen die senkrechte Prüfkopfstellung und zum anderen eine optimale Abdeckung der Oberfläche realisiert. Dabei wird die lokale Oberflächengeometrie beachtet, da diese das Reflexionsverhalten beeinflusst und sich daher auf die optimale Verteilung und Orientierung der Prüfpositionen auswirkt. Damit einhergehend erfolgt eine Ablösung von konventionellen Konzepten, die auf linearen Prüfbahnen basieren, welches spannende neue Prüfstrategien eröffnet. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultraschallprüfung KW - Phased array KW - Automatisierung KW - NDT 4.0 PY - 2024 AN - OPUS4-60590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Determination and assessment of residual stress in laser powder bed fused stainless steel N2 - This presentation shows the effect of geometry scaling on the formation and distribution of the residual stress in laser powder bed fused 316L. T2 - BMDK - Doktorandenseminar der Otto-Von-Guericke-Universität Magdeburg CY - Online meeting DA - 26.01.2022 KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar A1 - Mouiya, Mossaab A1 - Prasek, Marco A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - ECCM21 CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 UR - https://gem.ec-nantes.fr/en/eccm21-proceedings/ SN - 978-2-912985-01-9 DO - https://doi.org/10.60691/yj56-np80 SP - 47 EP - 53 PB - The European Society for Composite Materials (ESCM) and the Ecole Centrale de Nantes. CY - Nantes AN - OPUS4-60581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Röntgenrefraktionstechnik - Charakterisierung von Keramiken und Verbundwerkstoffen N2 - Die Brechung von Röntgenstrahlen (Röntgenrefraktion) an Grenzflächen zwischen Materialien unterschiedlicher Dichte ist analog zur Ablenkung von sichtbarem Licht an z.B. Glasoberflächen. Es gibt jedoch zwei wesentliche Unterschiede: a) konvexe Grenzflächen verursachen Divergenz (d.h. der Brechungsindex n ist kleiner als 1), und b) die Ablenkungswinkel sind sehr klein, und reichen von einigen Bogensekunden bis zu einigen Bogenminuten (d.h. n ist nahe bei 1); Wie auch bei sichtbarem Licht ist die Ablenkungsrichtung der Röntgenstrahlen abhängig von der Orientierung der durchstrahlten Grenzfläche. Aufgrund dieser Eigenschaften eignen sich Röntgenrefraktionsmethoden hervorragend für: a) die Erkennung und Quantifizierung von Defekten wie Poren und Mikrorissen und b) die Bewertung von Porosität und Partikeleigenschaften wie Orientierung, Größe und räumliche Verteilung. Wir zeigen die Anwendung der Röntgenrefraktionsradiographie (2,5D Technik) und der -tomographie (3D Technik) für die Untersuchung verschiedener Probleme in der Werkstoffwissenschaft und -technologie: a) Sintern von SiC-Grünkörpern b) Porositätsanalyse in Dieselpartikelfiltersilikaten c) Faser-Matrix-Haftung in Metall- und Polymermatrixverbundwerkstoffen d) Mikrorissbildung in Glaskeramik. Wir zeigen, dass der Einsatz von Röntgenrefraktionsmethoden quantitative Ergebnisse liefert, die direkt als Parameter in Werkstoffmodellen verwendet werden können. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Keramik PY - 2023 AN - OPUS4-57615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, Boris A1 - Mishurova, Tatiana A1 - Evlashin, Stanislav A1 - Bruno, Giovanni A1 - Sergeichev, Ivan T1 - Influence of artificial and process-induced defects on very high cycle fatigue characteristics of 316L stainless steel produced by laser powder bed fusion N2 - This study investigates the impact of artificially embedded defects on the very high cycle fatigue (VHCF) of 316L stainless steel produced by laser powder bed fusion (PBF-LB) technology. Each specimen contains a single embedded artificial defect of 180 μm or 350 μm in diameter, positioned at specific distances from the surface (ranging from 350 μm to 1200 μm). The defect position and size are quantified by X-ray computed tomography. Following VHCF testing, the fracture surfaces of the specimens are examined using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with electron diffraction analysis. The results demonstrate that the fracture surfaces predominantly display a fish-eye fracture type, with a fine granular area (FGA) surrounding the internal defects, typical for VHCF. The FGAs dimensions including thickness are estimated by means of microscopy analysis. However, despite the presence of relatively large artificial defects, cracks sometimes initiate from much smaller process-induced defects closer to the surface than the artificial ones. In conclusion, our study quantifies the relationship between the probability of crack initiation from artificial defects and the distance of the artificial defect from the specimen’s surface. KW - Additive manufacturing KW - X-ray CT KW - Porosity PY - 2025 DO - https://doi.org/10.1016/j.msea.2024.147571 VL - 920 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Numerical modelling of compression stress relaxation and compression set of elastomer O-rings during aging N2 - Elastomer seals are used in many industrial applications due to their excellent mechanical properties at a wide range of temperatures. Their high versatility and recovery potential under several load conditions make them well suitable for the application in containers designed for transport, storage and/or disposal of radioactive materials. In containers for low and intermediate level radioactive waste, elastomer seals are used as barrier seals, and as auxiliary seals in storage and transportation casks (dual purpose casks) for heat generating radioactive waste, such as spent fuel and high-level waste. While a seal exchange at defined intervals is typical in many conventional applications, it is impossible or at least hard to perform when principles of minimization of radiation exposure have to be considered and prohibit an unnecessary cask handling. An extensive knowledge of the change of the elastomer’s properties during aging and the availability of reliable end-of-lifetime criteria to guarantee the permanent safe enclosure of the radioactive material is mandatory. As BAM is involved in most of the national cask licensing procedures and in the evaluation of cask-related long-term safety issues, great efforts have been already made and are still planned to scientifically support this task. Compression stress relaxation and compression set were identified as key indicators of elastomer long-term performance and quantitatively investigated in comprehensive test programs. Among other representative types of elastomers, specimens made from ethylene propylene diene rubber (EPDM) were tested before, during and after aging to capture the most important of their complex mechanical properties. In the presented study, exemplary results were used to simulate the compression stress relaxation and the compression set of elastomer O-rings during aging. Regarding the influence of temperature, the time temperature superposition principle is applied in the relaxation analysis of elastomer O-rings. The proposed model is implemented in the commercial finite element software ABAQUS/Standard® [1] with a sequential temperature displacement coupling. Numerical results match the experimental compression stress relaxation measurements well. The prediction of compression set values after long-term aging shows a relatively good agreement with the experimental results. Nevertheless, all input parameters derived from the specimen tests, additional assumptions concerning boundary conditions and modeling strategy are discussed with regard to the identified slight discrepancies. The possibility to extend the finite element model to represent the O-ring seal’s ability to recover after a (fast) partial release is taken into account T2 - ASME 2020 Pressure Vessels & Piping Conference (PVP2020) CY - Online meeting DA - 03.08.2020 KW - Stress relaxation KW - Ageing KW - Compression Set KW - O-ring KW - Sequential analysis KW - Simulation PY - 2020 AN - OPUS4-52135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Elastomer seals - overview and development N2 - The talk summarizes the current and future investigations of elastomer seal materials in division 3.4. T2 - IRSN-BAM Symposium Safety of Transport and Storage Packages CY - Online meeting DA - 19.11.2020 KW - Seal KW - Degradation KW - Ageing PY - 2020 AN - OPUS4-51751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha A1 - Weber, Mike A1 - Kömmling, Anja A1 - Jaunich, Matthias A1 - Wolff, Dietmar T1 - Simulation of compression set of epdm o-rings during aging N2 - It is common practice in the application of finite element analysis to model compression set (CS) of elastomers during aging with two different material models according to the two-network theory of Tobolsky. The theory relies on the existence of two networks. The first one represents the original network after vulcanization and is sensitive to chain scission. The second network accounts for the formation of additional crosslinking during aging. Besides the use of user subroutines to describe the two-network model, an element overlay technique is also needed as the full set of both material behaviors did not exist for assignment to a single element. This element overlay technique is valuable for research and developmental purposes but makes extension to industrial usage quite challenging. Our goal is to simulate the CS of elastomers after long-term aging in a commercial finite element software with no need for extra subroutine codes or mesh superposition. Ethylene propylene diene (EPDM) O-rings were aged in a compressed state at 75 °C, 100 °C, 125 °C and 150 °C for up to 183 days. Investigations of the experimental test results were used to identify material models and their parameters to develop a finite element model to simulate CS. The model was implemented in the finite element software ABAQUS/Standard® with a sequential temperature-displacement coupling. Regarding the influence of temperature, the Arrhenius equation is adopted for the time-temperature relationship. The activation energy value that is required for the simulation is firstly determined from shifting the experimental CS results with the time-temperature superposition technique and plotting the shift factors in an Arrhenius diagram. The experiments were compared with the simulation results. Afterwards different activation energies were used in the simulation and discussed. A suitable choice of the activation energy value with regard to the reference temperature and the test temperature is presented. With the chosen activation energies, the match between numerical CS values after long-term aging and the experimental results was improved. T2 - ASME 2022 Pressure Vessels & Piping Conference CY - Las Vegas, USA DA - 17.07.2022 KW - Simulation KW - Compression set KW - EPDM KW - Aging PY - 2022 SP - 1 EP - 9 AN - OPUS4-57370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zaghdoudi, Maha T1 - Analysis of heterogeneous ageing of hnbr o rings N2 - Hydrogenated nitrile butadiene rubber (HNBR) elastomer was thermo-oxidatively aged at different temperatures up to 150°C. Fourier transform infrared spectroscopy (FTIR), compression stress relaxation (CSR) and IRHD microhardness were used to characterise the chemo-mechanical changes of HNBR O-rings during thermo-oxidative ageing. FTIR shows the development of carbonyl, methyl and ester groups but the nitrile content was not affected by ageing. The effect of sample geometry during CSR was investigated. CSR data were converted through integrated kinetic laws. The conversion has proven its sensibility to detect heterogeneous ageing. This was confirmed by the IRHD measurements across the section of O-rings. Oxidation profiles were determined by applying the model of Wise et al. to the IRHD experimental results. T2 - The 2023 Postgraduate Seminar - Advanced Structured Materials CY - Barcelona, Spain DA - 20.02.2023 KW - HNBR KW - Heterogeneous ageing KW - IRHD KW - FTIR KW - CSR PY - 2023 AN - OPUS4-57057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vega Puga, E. A1 - Wachtendorf, Volker A1 - Kömmling, Anja A1 - Brendelberger, S. A1 - Jaunich, Matthias A1 - Sattler, C. T1 - Lifetime prediction and degradation assessment of FKM and FFKM O-rings under high temperature thermo-oxidative ageing N2 - To support the development of solar reactor technologies for hydrogen production, this study investigates the thermo-oxidative degradation mechanisms of fluorinated elastomers and predicts their lifetimes at high temperatures (200–300 ◦C) consistent with the application requirements. An accelerated ageing programme is conducted with FKM and FFKM O-rings and flat samples for up to 21 days. Optical microscopy is used to analyse the exposed seals’ morphological changes, while IR microscopy is utilised to investigate the underlying chemical degradation mechanisms of both elastomers. Findings suggest that FKM’s degradation arises from dehydrofluorination of the polymer, followed by chain scission and backbone cleavage as a result of the oxidation of newly formed C=C double bonds. FFKM’s degradation is primarily associated with chain scission, but there is also indication that post-curing processes may occur during material ageing. Furthermore, hardness, equilibrium compression set (CS), continuous compression stress relaxation (CSR) and leakage rate tests are used to evaluate changes in the mechanical properties and sealing performance of the elastomers. Equilibrium CS data is extrapolated using time-temperature shifts (TTS) and used to derive an end-of-life criterion of 75 % equilibrium CS, which correlates to leakage rates higher than a predetermined threshold. Service lifetime predictions of FKM and FFKM O-rings at several temperatures are performed and a seal operating temperature of 200 ◦C is suggested, which ensures reasonable O-ring replacement intervals of more than half a year in the solar reactor for both considered materials. KW - Fluoroelastomer KW - Perfluoroelastomer KW - Thermo-oxidative ageing KW - Lifetime prediction KW - Compression set PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630112 DO - https://doi.org/10.1016/j.polymertesting.2025.108820 SN - 1873-2348 VL - 147 SP - 1 EP - 17 PB - Elsevier BV CY - Amsterdam AN - OPUS4-63011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Investigations of Aged Metal Seals for Interim Storage N2 - The storage of spent fuel and high level radioactive waste in Germany is performed in interim storage containers with double lid systems. The lids are bolted and equipped with metal seals (e.g. Helicoflex®) to ensure the safe enclosure of the inventory. The used metal seals have a layered structure consisting of three components as can be seen schematically in the cross-sectional view in Fig. 1. In the center a helical spring is positioned that is surrounded by two C-shaped jackets and is mainly responsible for generation of the required restoring force. The inner jacket is made of stainless steel and homogenizes the restoring force of the helical spring. The outer jacket is made of silver or aluminium which both are soft metals in comparison to the contact partners (lid and container body). During bolting of the lid to the container body the seal is compressed. The generated restoring force of the helical spring causes a plastic deformation of the outer jacket and adapts to the surfaces of the lid and the container body. Hence, leakage paths are closed and the sealing function is generated. Typical durations for existing interim storage licenses in Germany are 40 years, but it can be expected that they have to be extended to longer periods as a final repository will not be available before the end of the running licence periods. This extension of license periods requires a solid understanding of the long-term behaviour of the seals under storage conditions. To meet this challenge long-term investigations have been started at Bundesanstalt für Materialforschung und –prüfung (BAM) in 2009. These tests focus on seals assembled in test flanges which are stored at temperatures ranging from room temperature to 150 °C for accelerated ageing. The aged seals are tested repeatedly after certain ageing steps and the leakage rate as indicator for sealing performance, the remaining seal force, and the useable resilience upon decompression are determined. In the poster an update on the performed investigations in respect to earlier publications (Grelle et al. 2019, Goral et al. 2023) will be given and the implications of the results for resilient long term safety will be presented. Additionally, a focus will be laid on the currently planned further investigations and the question “What is additionally needed for evaluation of an interim storage period extension in regard to the used metal seals?” will be addressed. T2 - safeND2023: Forschungssymposium des BASE CY - Berlin, Germany DA - 13.09.2023 KW - Metal seal KW - Interim storage KW - Ageing PY - 2023 AN - OPUS4-58568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jaunich, Matthias T1 - Elastomerdichtungen für Wasserstoffanwendungen - Vergleich des Alterungsverhaltens in Luft und Wasserstoff N2 - In diesem Beitrag soll ein Fokus auf das Alterungsverhalten von Elastomerdichtungen unter Wasserstoff gelegt werden. Hierfür wurden Untersuchungen bei einem mittleren Wasserstoffdruck über Alterungszeiten von bis zu 100 Tagen durchgeführt. Das Alterungsverhalten wird im Vergleich der Alterungseffekte unter thermooxidativen Bedingungen betrachtet und bewertet. Die Annahme, dass der Alterungseffekt unter Wasserstoff stets weniger ausgeprägt ist als an Luft bestätigt sich nicht durch die Ergebnisse. T2 - 4. O-Ring-Forum der Firma ISGATEC CY - Bad Schönborn, Germany DA - 15.05.2025 KW - Wasserstoff KW - Dichtung KW - Thermische Alterung KW - Elastomer PY - 2025 AN - OPUS4-63135 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Quackatz, Lukas A1 - Griesche, Axel A1 - Kannengießer, Thomas T1 - Rapid solidification during welding of duplex stainless steels – in situ measurement of the chemical concentration by Laser-Induced Breakdown Spectroscopy (LIBS) N2 - Duplex stainless steels (DSS) are frequently used, especially in applications requiring high strength combined with high corrosion resistance in aggressive media. Examples include power plant components and maritime structures. During welding of these steels, local variations in chemical composition can occur. This results in ferritization of the material and negatively affects the mechanical properties of the components. In this work, tungsten inert gas (TIG) welding experiments were performed with DSS. Chemical composition analysis was realized in situ by using Laser Induced Breakdown Spectroscopy (LIBS). The aim of the work is to quantitatively measure the chemical composition in the weld seam of various DSS and to identify possible influences of welding parameters on the microstructure of the material. The chemical concentrations of the main alloying elements Cr, Ni, Mn on the surface of the sample during the welding process and the cooling process were measured. Mn and Ni are austenite stabilizers and their content increases during welding by using certain high alloyed filler material. Spectra were recorded every 1.3 s at a spacing of approximately 2 mm. During the cooling process the location of the measurement was not changed. The LIBS method is proofed to be suitable for the quantitative representation of the chemical compositions during the welding process. T2 - ICASP-6 CY - Le Bischenberg, France DA - 20.06.2022 KW - LIBS KW - In situ measurement KW - Duplex stainless steel KW - TIG welding KW - Evaporation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571308 DO - https://doi.org/10.1088/1757-899X/1274/1/012018 VL - 1274 SP - 1 EP - 8 PB - IOP Publishing CY - Bristol AN - OPUS4-57130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - de Oliveira Guilherme Buzanich, Ana T1 - The versatility of X-ray absorption spectroscopy (XAS) for exploring new materials in collaborative research N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. X-ray absorption spectroscopy (XAS) enables unique atom-specific tool to probe the electronic structure of materials. The BAM plays a central role in this highly collaborative research. The BAMline, a real-life sample materials research beamline, at the Berlin Synchrotron BESSY-II, provides unique insights into materials’ electronic and chemical structure at different time and length scales. This enables real-time optimization of material properties and performance for various applications, such as energy storage and conversion, catalysis, and corrosion resistance. This talk provides an overview of the analytical methods and sample environments of the BAMline and addresses its potential for further advances in sustainable materials research. T2 - International symposium of radiation physics (ISRP-16) CY - Lisbon, Portugal DA - 01.09.2024 KW - XAS KW - Time-resolved studies KW - Operando KW - Corrosion KW - Electrochemistry PY - 2024 AN - OPUS4-60996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruna, F. G. A1 - Prokop, M. A1 - Bystron, T. A1 - Loukrakpam, R. A1 - Melke, J. A1 - Lobo, C. M. S. A1 - Fink, M. A1 - Zhu, M. A1 - Voloshina, E. A1 - Kutter, M. A1 - Hoffmann, H. A1 - Yusenko, Kirill A1 - de Oliveira Guilherme Buzanich, Ana A1 - Röder, B. A1 - Bouzek, K. A1 - Paulus, B. A1 - Roth, C. T1 - Following adsorbed intermediates on a platinum gas diffusion electrode in H3PO3‑containing electrolytes using in situ X‑ray absorption spectroscopy N2 - One of the challenges of high-temperature polymer electrolyte membrane fuel cells is the poisoning of the Pt catalyst with H3PO4. H3PO4 is imbibed into the routinely used polybenzimidazole-based membranes, which facilitate proton conductivity in the temperature range of 120−200 °C. However, when leached out of the membrane by water produced during operation, H3PO4 adsorbs on the Pt catalyst surface, blocking the active sites and hindering the oxygen reduction reaction (ORR). The reduction of H3PO4 to H3PO3, which occurs at the anode due to a combination of a low potential and the presence of gaseous H2, has been investigated as an additional important contributing factor to the observed poisoning effect. H3PO3 has an affinity toward adsorption on Pt surfaces even greater than that of H2PO4 −. In this work, we investigated the poisoning effect of both H3PO3 and H3PO4 using a half-cell setup with a gas diffusion electrode under ambient conditions. By means of in situ X-ray absorption spectroscopy, it was possible to follow the signature of different species adsorbed on the Pt nanoparticle catalyst (H, O, H2PO4 −, and H3PO3) at different potentials under ORR conditions in various electrolytes (HClO4, H3PO4, and H3PO3). It was found that H3PO3 adsorbs in a pyramidal configuration P(OH)3 through a Pt−P bond. The competition between H3PO4 and H3PO3 adsorption was studied, which should allow for a better understanding of the catalyst poisoning mechanism and thus assist in the development of strategies to mitigate this phenomenon in the future by minimizing H3PO3 generation by, for example, improved catalyst design or adapted operation conditions or changes in the electrolyte composition. KW - H3PO4 life cycle KW - XAS KW - In situ coupling KW - High-temperature fuel cells KW - Δμ XANES KW - H3PO3 PY - 2022 DO - https://doi.org/10.1021/acscatal.2c02630 SN - 2155-5435 VL - 12 IS - 18 SP - 11472 EP - 11484 PB - ACS CY - Washington, DC AN - OPUS4-55815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grengg, C. A1 - Koraimann, G. A1 - Ukrainczyk, N. A1 - Rudic, O. A1 - Luschnig, S. A1 - Gluth, Gregor A1 - Radtke, Martin A1 - Dietzel, M. A1 - Mittermayr, F. T1 - Cu- and Zn-doped alkali activated mortar – Properties and durability in (bio)chemically aggressive wastewater environments N2 - Metakaolin-based alkali activated mortars (AAM) - with and without CuSO4·5H2O and ZnO addition (mass ratio Mn+/solid binder 0.08% to 1.7%) - were casted and exposed within an extensive long-term field campaign over the period of 20 months to a sewer basin, strongly affected by biogenic acid corrosion. (Un-)exposed AAM were tested regarding their physicochemical and microstructural properties, bioreceptivity and overall durability. Metal addition led to a retarding effect during alkali-activation reaction, as well as to an increase in open porosity of up to 3.0% and corresponding lower compressive strength of up to 10.9%. Reduced microbial colonization and diversity were observed on AAM with Cu, while Zn addition led to increased biodiversity. We propose that the observed higher durability of Cu-doped AAM is due to antibacterial effects and associated reduction of biogenic acid production, superseding overall negative effects of metal-dosage on physical material properties. Observed lower durability of Zn-doped AAM was related to combined negative physicochemical and microbial effects. KW - Microbially induced corrosion KW - Alkali-activated materials KW - Biogenic acid corrosion KW - Biogene Schwefelsäurekorrosion KW - MIC PY - 2021 DO - https://doi.org/10.1016/j.cemconres.2021.106541 SN - 0008-8846 VL - 149 SP - 1 EP - 15 PB - Elsevier CY - Oxford AN - OPUS4-53070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ballach, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Borges de Oliveira, F. A1 - Braun, M. A1 - Dennerlein, F. A1 - Flessner, M. A1 - Fuchs, P. A1 - Günnewig, O. A1 - Hausotte, T. A1 - Hess, J. A1 - Kasperl, S. A1 - Kirschbaum, K. A1 - Li, K. A1 - Maass, N. A1 - Mayer, T. A1 - Orth, Anthony A1 - Reuter, T. A1 - Suppes, A. A1 - von Schmid, M. A1 - Weiß, D. T1 - Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware – CTSimU2 BT - Abschlussbericht N2 - Das Förderprojekt CTSimU2 baute auf den Ergebnissen des Projektes CTSimU auf. Dieses Vorprojekt erarbeitete ein (Basis-)Qualifizierungsframework für Simulationssoftwares zur Anwendung bei der Röntgen-CT für dimensionelle Messungen. Dabei stand die ausreichende physikalische Korrektheit der Durchstrahlungssimulation im Vordergrund. Für die realitätsnahe Simulation einer CT-Anlage in einer Simulationssoftware (Digitales Modell) ist jedoch nicht nur die Korrektheit der Simulationssoftware selbst, sondern auch die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware entscheidend – dies stellte den Ausgangspunkt dar. Die Parametrisierung eines CT-Systems in einer Simulationssoftware lässt sich in vier Schritte unterteilen: nach der Datenaufnahme am realen CT-System folgt die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben. Als letztes folgte die Übertragung der Parameter in die spezifischen Simulationssoftwares und die Validierung der resultierenden Simulationsparameter. Die Methodik der Datenaufnahme am CT und die Auswertung der Daten wurde in einem Werkzeugkasten allgemein beschrieben. Der dritte Schritt, die Umsetzung der Parameter, war softwarespezifisch und wurde beispielhaft mit den vorhandenen Simulationssoftwares durchgeführt. Die Validierung der Parameter war standardisierbar und konnte durch den entwickelten Test geleistet werden, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage beurteilt werden konnte. Endresultat des Projektes war ein Richtlinienentwurf (z. B. VDI/VDE 2630) zu diesem Test, der einen informativen Annex zum Stand der Technik bezüglich der Möglichkeiten zur Parameterbestimmung enthält. Mit einer Simulationssoftware, die die Basisqualifizierung aus CTSimU bestanden hat und einen Parameterdatensatz für ein reales CT-System enthält, der den Test aus CTSimU2 bestanden hat, können realistische Simulationen dieses CT-Systems möglich sein. KW - Computertomografie KW - Simulation KW - Dimensionelles Messen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641719 DO - https://doi.org/10.34657/21602 N1 - Dieses Projekt wurde durch die Förderrichtlinie WIPANO gefördert und durch das Bundesministerium für Wirtschaft und Klimaschutz (2022 -2025) finanziert. Der Projektträger Jülich verwaltet die Projekte der Förderrichtlinie WIPANO. SP - 1 EP - 22 PB - TIB Technische Informationsbibliothek CY - Hannover AN - OPUS4-64171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by glow-discharge optical emission spectroscopy N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - Adlershofer Forschungsforum 2022 CY - Berlin, Germany DA - 11.11.2022 KW - Lithium Ion Batteries KW - GD-OES KW - FIB KW - SEM KW - EDX PY - 2022 AN - OPUS4-56246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Unveiling Effects of Biodiesel and Diesel on Environmental Stress Cracking of PE-HD N2 - The behavior of high‐density polyethylene with respect to resistance against environmental stress cracking (ESC) is usually regarded as an inherent material property being specific for respective types of PE‐HD and tested using standardized methods, conditions, and also standard testing liquids (usually aqueous surfactant solutions). On the other hand, for practical applications the ESC behavior of those polymeric materials, commonly used for pipes or containers, in contact with other liquids (e.g., fuels) is often of relevant interest, but for a reasonable assessment, where consistent benchmark data for a direct comparison are often missing, it is essential to determine the actually prevailing failure mode and classify it related to crack propagation or other mechanisms. Using the well‐established Full Notch Creep Test, which favorably allows for a detailed microscopic fracture surface analysis after failure, the behavior of two typical PE‐HD types for container applications is investigated in biodiesel and diesel and compared to a standard surfactant solution. This enables a clear identification of characteristic features of the interaction of biodiesel and diesel as sorptive fuels in contact with the polymer, revealing the complex interplay of sorption and plasticization as well as ESC inducing effects on PE‐HD, which could be clearly shown for both fuels. KW - Biodiesel KW - Confocal laser scanning microscopy (LSM) KW - Diesel KW - Full notch creep test (FNCT) KW - Plasticization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650525 DO - https://doi.org/10.1002/pen.70239 SN - 0032-3888 SP - 1 EP - 16 PB - Wiley CY - Hoboken (NJ) AN - OPUS4-65052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by glow-discharge optical emission spectroscopy N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs.[1] Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - European Winter Conference on Plasma Spectrochemistry (EWCPS 2023) CY - Ljubljana, Slovenia DA - 29.01.2023 KW - Lithium-ion batteries KW - Aging mechanisms KW - Depth-profiling PY - 2023 AN - OPUS4-56992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winckelmann, Alexander T1 - Investigation of degradation of the aluminum current collector in lithium-ion batteries by GD-OES N2 - Lithium-ion batteries (LIBs) are one technology to overcome the challenges of climate and energy crisis. They are widely used in electric vehicles, consumer electronics, or as storage for renewable energy sources. However, despite innovations in batteries' components like cathode and anode materials, separators, and electrolytes, the aging mechanism related to metallic aluminum current collector degradation causes a significant drop in their performance and prevents the durable use of LIBs. Glow-discharge optical emission spectroscopy (GD-OES) is a powerful method for depth-profiling of batteries' electrode materials. This work investigates aging-induced aluminum deposition on commercial lithium cobalt oxide (LCO) batteries' cathodes. The results illustrate the depth-resolved elemental distribution from the cathode surface to the current collector. An accumulation of aluminum is found on the cathode surface by GD-OES, consistent with results from energy-dispersive X-ray spectroscopy (EDX) combined with focused ion beam (FIB) cutting. In comparison to FIB-EDX, GD-OES allows a fast and manageable depth-profiling. Results from different positions on an aged cathode indicate an inhomogeneous aluminum film growth on the surface. The conclusions from these experiments can lead to a better understanding of the degradation of the aluminum current collector, thus leading to higher lifetimes of LIBs. T2 - Empa Group Meeting CY - Dübendorf, Switzerland DA - 22.11.2022 KW - Lithium Ion Batteries KW - GD-OES KW - FIB KW - SEM KW - EDX PY - 2022 AN - OPUS4-56584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali A1 - Licht, M. A1 - Weiler, L. A1 - Achenbach, R. A1 - Raupach, M. A1 - Gluth, Gregor T1 - Pore Solution composition of GGBFS-containing cement pastes N2 - Ground Granulated Blast-Furnace Slag (GGBFS), a by-product of the iron-making process, has gained significant attention as a supplementary cementitious material and has become increasingly popular in recent years due to its remarkable properties. GGBFS can significantly reduce the environmental impact of cement production when it comes to building concrete structures. GGBFS can either be blended with ordinary Portland cement (OPC) (up to a 90% replacement), or it can be used in the production of alkali-activated materials (AAMs). However, a comprehensive understanding of the pore solution composition is necessary for understanding various aspects of cementitious materials and their durability, including corrosion behavior, passivation of steel, and resistance to deteriorative processes. In the present work, the pore solutions of seven different GGBFS-containing cements (alkali-activated slag, alkali-activated slag/fly ash blends, a hybrid alkaline cement, CEM III/C, and CEM III/B) were extracted and analysed by inductively coupled plasma-optical emission spectroscopy, ion chromatography, pH, redox potential, and conductivity measurements. For comparison, a Portland cement pore solution was analysed similarly. The Concentrations of reduced sulfur were noteworthy in all GGBFS-containing cements, particularly in alkali-activated cements, where concentrations were notably higher compared to standard cements. The redox potentials of the pore solutions were primarily dictated by the concentrations of reduced sulfur, although other factors may contribute. Additionally, sulfur species in the pore solutions had an impact on pH, electrical conductivity, and other properties pertinent to the corrosion of reinforcements. T2 - RILEM Spring Convention 2024 & Conference on Advanced Construction Materials and Processes for a Carbon Neutral Society CY - Milan, Italy DA - 10.04.2024 KW - GGBFS KW - AAM KW - Sulfide KW - Pore solution composition KW - Redox potential PY - 2024 AN - OPUS4-59960 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Soni, Akshar T1 - Simulation of functional ageing towards failure prediction of dental restorations - Investigating the Crown-Cement-Tooth Complex (CCTC) N2 - Dental crown restorations are the most common type of indirect restoration in Germany, with over 5 million crowns placed annually. Clinical complications such as debonding and crown fractures cannot yet be adequately correlated with cement ageing processes. The SimuCrown project systematically investigates the ageing mechanisms of the crown–cement–tooth complex (CCTC) while also validating the in vitro methodology itself. This interdisciplinary cooperation combines experimental ageing simulation (Charité), computer-aided finite element method based simulation (TU Berlin), and high-resolution structural analysis using synchrotron-based X-ray refraction radiography (SXRR) on BAMline at BESSY II (BAM). T2 - 17th BESSY@HZB User Meeting CY - Berlin, Germany DA - 03.12.2025 KW - X-ray refraction KW - Synchrotron radiation KW - Dental Materials KW - Crown-cement-tooth complex (CCTC) KW - Crack evolution PY - 2025 AN - OPUS4-65166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Wear resistance of modified Ni based claddings in relation to the resulting machinability via ultrasonic-assisted milling N2 - In the field of plastics processing, extruder screws are subjected to significant wear stresses. The extruder screw is the main wear component in those production machines and is usually coated with intermetallic wear protection alloys composed of Ni-based alloys, specifically Colmonoy C56 PTA (NiMoCrSi). There is a growing demand for providing an economic machinability of these alloys to achieve defined contours with a sufficient surface integrity. Recent investigations exhibit promising results applying ultrasonic milling for such hard-to-cut materials. The Colmonoy C56 is modified by various alloying additions Ti, Nb, Mo, Hf, and Al, and then cladded on a steel S355 via Plasma Transferred Arc process. The effect of alloying additions on the microstructure is analyzed regarding their resistance to abrasive and adhesive wear. With Miller test ASTM G75 the influence of alloying elements on resistance to abrasive wear for two abrasive materials is investigated (high-grade corundum F220 and quartz powder). The wear loss is not increased for additions of Nb and Ti compared to the base material C56. Modifications with Hf or Al reduces the resistance to abrasive wear and significantly increases material loss. The extruder screw is also subject to adhesive wear, which can be quantified by means of the pin-roll test. It is demonstrated that the addition of Hf, for example, contributes to a reduction in wear loss. Aim of the investigations is to find suitable modifications for the wear claddings of C56 for a sufficient machineability, without compemising the wear resistant. The machinability is considerably affected by the alloy additions, and is determined using ultrasonic-assisted milling. The addition of hafnium reduces machinability, i.e. significantly increases cutting forces. The incorporation of Nb exhibits a significant reduction of cutting forces, and results in reduced tool wear and an enhanced of surface integrity (roughness, density of defects, residual stresses). T2 - Wear of Materials 2025 CY - Sitges, Spain DA - 13.04.2025 KW - Abrasive wear KW - Adhesive wear KW - Colmonoy C56 KW - PTA welding KW - Service life and efficiency KW - Substitution of critical raw materials KW - Surface integrity KW - Ultrasonic-assisted milling process PY - 2025 AN - OPUS4-65189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Fedelich, Bernard ED - Cailletaud, G. ED - Cormier, J. ED - Eggeler, G. ED - Maurel, V. ED - Nazé, L. T1 - Crystal orientation and elastic properties N2 - The elastic constants are the most basic mechanical properties of a material and are needed for any structural analysis of a component. For example, they have a major influence on the eigenfrequencies of vibrating parts. Single crystals of Ni-base superalloys are strongly anisotropic, which means that the observed properties are orientation dependent. Tensor algebra is then required to mathematically formulate the elastic properties and their relations to the crystal orientation. Hence, this chapter first summarizes some basic definitions and calculation rules for Rotation matrices, including the definition of the Euler angles, which are most commonly used to define the relative orientations of the crystal and the component. Parts of this chapter closely follow the lines of the excellent exposition of the topic by Olschewski. KW - Nickel-base superalloys KW - Elasticity PY - 2022 SN - 978-0-12-819357-0 SP - 41 EP - 67 PB - Elsevier Inc. AN - OPUS4-53435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. A1 - Camin, B. A1 - Hansen, L. A1 - Heuser, M. A1 - Lopez-Galilea, I. A1 - Ruttert, B. A1 - Theisen, W. A1 - Fedelich, Bernard T1 - Refinement and Experimental Validation of a Vacancy Model of Pore Annihilation in Single-Crystal Nickel-Base Superalloys during Hot Isostatic Pressing N2 - Initially, as-cast and homogenized single crystals of nickel-base superalloy CMSX-4 are subjected to hot isostatic pressing at 1288 °C. Two series of experiments are conducted: under the same pressure of 103 MPa but with different durations, between 0.5 and 6 h, and under different pressures, between 15 and 150 MPa, but for the same time of 0.5 h. The porosity annihilation is investigated metallographically and by high-resolution synchrotron X-ray tomography. The obtained experimental results are compared with the predictions of the vacancy model proposed recently in the group. Herein, the model is further refined by coupling with X-ray tomography. The model describes the evolution of the pore arrays enclosed in the 3D synchrotron tomograms during hot isostatic pressing and properly predicts the time and stress dependences of the pore annihilation kinetics. The validated model and the obtained experimental results are used for selecting the optimal technological parameters such as applied pressure and processing time KW - Superalloys KW - HIP KW - Single-Crystal KW - Diffusion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526859 DO - https://doi.org/10.1002/adem.202100211 VL - 23 IS - 7 SP - 211 AN - OPUS4-52685 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadian, A. A1 - Scheiber, D. A1 - Zhou, X. A1 - Gault, B. A1 - Darvishi Kamachali, Reza A1 - Romaner, L. A1 - Ecker, W. A1 - Dehm, G. A1 - Liebscher, C. H. T1 - Interstitial segregation has the potential to mitigate liquid metal embrittlement in iron N2 - The embrittlement of metallic alloys by liquid metals leads to catastrophic material failure and severely impacts their structural integrity. The weakening of grain boundaries by the ingress of liquid metal and preceding segregation in the solid are thought to promote early fracture. However, the potential of balancing between the segregation of cohesion-enhancing interstitial solutes and embrittling elements inducing grain boundary decohesion is not understood. Here, we unveil the mechanisms of how boron segregation mitigates the detrimental effects of the prime embrittler, zinc, in a Σ5 [0 0 1] tilt grain boundary in α −Fe (4 at.% Al). Zinc forms nanoscale segregation patterns inducing structurally and compositionally complex grain boundary states. Ab-initio simulations reveal that boron hinders zinc segregation and compensates for the zinc induced loss in grain boundary cohesion. Our work sheds new light on how interstitial solutes intimately modify grain boundaries, thereby opening pathways to use them as dopants for preventing disastrous material failure. KW - Materials Modelling KW - Liquid Metal Embrittlement KW - Alloy Safety KW - CALPHAD KW - Microstructure Design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573576 DO - https://doi.org/10.1002/adma.202211796 SN - 0935-9648 IS - e2211796 PB - Wiley online library AN - OPUS4-57357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gesell, Stephan T1 - Numerical calculation of ΔCTOD for thermomechanical fatigue crack growth N2 - The cyclic crack tip opening displacement ΔCTOD is a promising loading Parameter to quantify the crack propagation under thermomechanical fatigue (TMF). In this work, suitable techniques are investigated and compared for an accurate calculation of ΔCTOD under TMF loading using a viscoplastic temperature dependent material model. It turned out that collapsed special crack tip elements give the best results. An efficient FEM-technique is developed to simulate the incremental crack growth by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. The developed techniques are demonstrated and discussed for two-dimensional examples like TMF-specimens. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and ΔCTOD value. T2 - ESIS Technical Meeting on Numerical Methods (TC8) CY - Online meeting DA - 06.04.2021 KW - Crack tip opening displacement KW - Thermomechanical fatigue KW - Crack growth PY - 2021 AN - OPUS4-52410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, Rahul A1 - Gesell, Stephan A1 - Kuna, M. A1 - Fedelich, Bernard A1 - Kiefer, B. T1 - Numerical calculation of ΔCTOD for thermomechanical fatigue crack growth N2 - The cyclic crack tip opening displacement ΔCTOD is a promising loading Parameter to quantify the crack propagation under thermomechanical fatigue (TMF). In this work, suitable techniques are investigated and compared for an accurate calculation of ΔCTOD under TMF loading using a viscoplastic temperature dependent material model. It turned out that collapsed special crack tip elements give the best results. An efficient FEM-technique is developed to simulate the incremental crack growth by successive remeshing, whereby the deformations and internal state variables are mapped from the old mesh onto the new one. The developed techniques are demonstrated and discussed for two-dimensional examples like TMF-specimens. Recommendations are made regarding important numerical control parameters like optimal size of crack tip elements, length of crack growth increment in relation to plastic zone size and ΔCTOD value. N2 - Zur Bewertung des Rissfortschritts unter thermomechanischer Ermüdung (TMF) ist die zyklische Rissöffnungsverschiebung ΔCTOD ein aussichtsreicher bruchmechanischer Beanspruchungsparameter. In dieser Arbeit werden unter Anwendung eines viskoplastischen, temperaturabhängigen Materialmodells geeignete FEM-Techniken für die akkurate Berechnung des ΔCTOD bei TMF erprobt und verglichen. Als beste Technik hat sich die Verwendung kollabierter Rissspitzenelemente erwiesen. Es wurde ein effizienter FEM-Algorithmus zur Simulation der Rissausbreitung mit inkrementeller Neuvernetzung entwickelt, bei dem die Verformungen und inelastischen Zustandsvariablen jeweils vom alten auf das neue Netz übertragen werden. Die erarbeiteten Techniken werden am Beispiel von zweidimensionalen Strukturen und TMF-Proben vorgestellt und diskutiert. Dabei werden wesentliche Kontrollparameter der Simulation wie optimale Grösse der Rissspitzenelemente, Länge des Rissinkrementes in Relation zur plastischen Zone und dem ΔCTOD-Wert empfohlen. T2 - 53. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 18.02.2021 KW - Crack tip opening displacement KW - Thermomechanical fatigue KW - Crack growth PY - 2021 SP - 1 EP - 10 PB - DVM (Deutscher Verband für Materialforschung und -prüfung) CY - Berlin AN - OPUS4-52519 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ganesh, R. A1 - Gesell, Stephan A1 - Fedelich, Bernard A1 - Kuna, Meinhard A1 - Kiefer, B. T1 - Procrackplast: Eine Software zur Simulation des 3D-Risswachstums unter großen plastischen Deformationen T1 - Procrackplast: A software for simulating 3D crack growth under large plastic deformation N2 - The finite element software ProCrackPlast is developed for the automated simulation of fatigue crack growth in arbitrarily loaded three-dimensional components with large scale plastic deformations, in particular under cyclic thermomechanical (TMF) loading. ProCrackPlast is developed by extending the software Procrack, created at TU Freiberg for linear-elastic crack growth simulations. The pre-processing, FEM analysis, and the post-processing in ProCrackPlast are done by the commercial software ABAQUS. ProCrackPlast resorts to a crack growth procedure which adaptively updates the crack in finite increments based on the fracture-mechanical parameter, cyclic crack tip opening displacement ΔCTOD . Features of this software along with two application examples of fatigue crack growth in a typical cast steel, Ni-Resist, are presented in this paper to show its capability and performance. N2 - Es wird die Finite-Element-Software ProCrackPlast vorgestellt, die eine automatische Simulation der Ermüdungsrissausbreitung in beliebig belasteten dreidimensionalen Bauteilen mit größeren plastisch verformten Bereichen ermöglicht, insbesondere bei thermomechanischer Wechselbelastung (TMF). ProCrackPlast entstand durch Erweiterung des Programs ProCrack, das an der TU Freiberg für linear-elastische inkrementelle Rissfortschrittsanalysen entwickelt wurde. Das Pre-Processing, die FEM Analyse und das Post-Processing werden mit Hilfe der kommerziellen FE-Software ABAQUS durchgeführt. ProCrackPlast beruht auf einem Algorithmus, mit dem der Rissfortschritt adaptiv in endlichen Inkrementen unter Verwendung des bruchmechanischen Parameters der zyklischen Rissöffnungsverschiebung ΔCTOD gesteuert wird. Die Funktionseigenschaften dieser Software werden anhand von zwei Anwendungsbeispielen zum Ermüdungsrisswachstum für einen typischen Stahlguss, Ni-Resist, exemplarisch dargestellt, um die Möglichkeiten und Leistungsfähigkeit von ProCrackPlast zu demonstrieren. T2 - 54. Tagung des Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Online meeting DA - 22.02.2021 KW - Automated finite element analysis KW - Automatische Finite Element Simulation KW - Thermomechanical fatigue KW - Crack growth KW - Thermomechanische Ermüdung KW - Rissausbreitung PY - 2022 SP - 205 EP - 214 PB - Deutscher Verband für Materialforschung und -prüfung e.V. AN - OPUS4-54435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ruffini, A. A1 - Le Bouar, Y. A1 - Finel, A. A1 - Epishin, A. I. A1 - Fedelich, Bernard A1 - Feldmann, Titus A1 - Viguier, B. A1 - Poquillon, D. T1 - Dislocations interacting with a pore in an elastically anisotropic single crystal nickel-base superalloy during hot isostatic pressing N2 - The formation of pores in CMSX-4 nickel based superalloys is detrimental to the service life of the material. A way to avoid the problem is to treat the superalloys under Hot Isostatic Pressing (HIP), which enables a large volume fraction of pores to be annihilated. This paper aims to understand the contribution of plastic activity related to the gliding of dislocations on the pore annihilation. Simulations based on a phase-field model of dislocation are performed and make it possible to consider the strong anisotropy of the CMSX-4 under HIP conditions in conjunction to the strong elastic heterogeneity introduced by the pore. For pores with a radius of few micrometers, it is shown that edge parts of dislocation lines that present an extra half atomic plane oriented towards the pore are stacked above and under it in the direction which is perpendicular to their slip-planes, causing an increase of the number of dislocation along the four octahedral directions of the FCC single crystal which intersect the pore center. Results are streamlined within the isotropic elastic theory of dislocations. Effects of elastic anisotropy and dislocation reactions are also investigated in order to specify what would be the dislocation configuration around a pore in CMSX-4 under HIP conditions. Notably, the elastic anisotropy is shown to significantly modify the arrangement of dislocations close to the pore equator. Simulations also allow for the characterization of pore/dislocation interactions when dislocations are involved in Low Angle Boundaries as experimentally observed. KW - HIP KW - Superalloys KW - Dislocation KW - Pore KW - Phase-field PY - 2022 DO - https://doi.org/10.1016/j.commatsci.2021.111118 SN - 0927-0256 VL - 204 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-54220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Comparative residual stress analysis on a DED-Arc manufactured high-strength steel component using the contour method and XRD N2 - Lightweight construction is a vital approach for reducing CO₂ emissions. It contributes to the development of more energy-efficient structures and supports the overall goal of achieving carbon neutrality in the transition to sustainable manufacturing. Thus, a topology-optimized design often leads to complex geometries. Additive manufacturing (AM) processes such as direct energy deposition with arc (DED-Arc) offers a great design freedom due to the build-up of components in layers. Furthermore, they enable efficient production due to the high deposition rate, process reliability and good automation capability. Further efficiency can be achieved through weight optimization, enabled by high-strength steels. However, a major challenge is the process induced residual stresses (RS) in the component. High tensile residual stresses are detrimental as they increase the risk of cold cracking. Knowledge of residual stress distribution is crucial for predicting service life of the component and structural integrity assessment, especially for safety critical applications. Therefore, this study focuses on the use of Contour method (CM) to analyse the full field longitudinal residual stresses in an open hollow cuboid component (dimensions: 120 x 50 x 30 mm3) manufactured by DED-Arc (yield strength > 730 MPa). In the contour method, the component is cut along a desired plane of interest and the contour of deformed cut surface is measured. A finite element model is used to reconstruct the residual stresses field in the 2-dimensional plane of cut. In this paper a modified cutting strategy was employed, post cutting the deformed cut surfaces were measured utilizing two surface measurement techniques i.e., coordinate measuring machine (CMM) and a 3D Scanner. The accuracy of the contour method was validated against surface stresses measured using X-ray diffraction. Additionally, a comparison of neutron diffraction experiments was conducted. The residual stresses were further correlated with hardness measurements. The results from surface measurement techniques showed good agreement regarding the measured displacement contours and the contour method results revealed peak stresses in the DED-Arc walls, bending deformation in substrate induces tensile stresses at the bottom of the substrate plate and compressive stresses in the middle top region. The residual stresses obtained from diffraction and contour method showed a good agreement and correlated qualitatively with the hardness measurements. T2 - 78th IIW Annual Assembly and International Conference on Welding and Joining CY - Genoa, Italy DA - 22.06.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - High-strength steel KW - Filler metals KW - XRD KW - Neutron diffraction PY - 2025 AN - OPUS4-65215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Residual stress evaluation using the contour method of an additive manufactured high-strength steel solid cuboid N2 - Direct Energy Deposition with Arc (DED-Arc) enables the weight-optimized and near-net-shape manufacturing of complex structures. Lightweight construction principles allow a reduction of CO2 emissions by saving time, costs, and resources. Further optimisations can be achieved by using high-strength steel. This allows for a reduction in wall thickness and optimisation of weight. However, manufacturing intricate geometries using high-strength steels poses challenges in managing residual stresses (RS), which are essential for ensuring the structural integrity of welded components. High residual stresses can increase the risk of cold cracking, arising from the complex interactions between material properties, process conditions, and component design. Despite the availability of suitable filler metals, the lack of comprehensive knowledge and guidelines on residual stress formation limits the industrial application. Therefore, in the present study, the contour method (CM) was used to analyse the full field longitudinal residual stresses in an solid cuboid component (dimensions: 120 × 50 × 35 mm³) manufactured by DED-Arc. The CM enables the analysis of the two-dimensional map of residual stresses normal to a cutting plane using a finite element model. For this purpose, a solid cuboid component was welded fully automatically with a high-strength solid wire specially adapted for DED-Arc (yield strength > 790 MPa) onto conventionally manufactured substrates made of S690QL. The residual stresses from CM in the volume are compared with residual stress analyses using X-Ray diffraction on the surface. Additionally, comparative data from previous studies on hollow cuboid structures was included in order to identify similarities and differences in the resulting stress state, and to complement and validate the CM results. These results demonstrate the significant influence of the geometry on the residual stress profiles within the solid cuboid in relation to the open hollow. T2 - 4th International Conference on Advanced Joining Processes 2026 CY - Coimbra, Portugal DA - 16.10.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - High-strength steel KW - Filler metals KW - Neutron diffraction PY - 2025 AN - OPUS4-65209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nikoonasab, Ali T1 - Electrochemical study of steel reinforcement in the synthetic pore solution of alkali-activated binders: Pore solution composition N2 - It is well known that cement manufacture, including CaCO3 calcination and clinker formation, is associated with substantial energy consumption and significant greenhouse gas emissions. Alkali-activated binders (AAB) and concretes made from them can significantly contribute to reducing CO2 emissions caused by the construction industry. However, to what extent and for how long concretes made from AAB can protect the steel in reinforced concrete components from corrosion is still unclear. Unlike PC-based binders, AABs are made by reacting alkaline solutions with solid precursors such as fly ash and ground granulated blast furnace slag (GGBFS). Therefore, steel reinforcement corrosion mechanisms in AAMs differ from PC-based binders. The present study aims to evaluate the corrosion behavior of steel rebar in alkali-activated materials (AAMs) synthetic pore solution with different chemical concentrations representing different GGBFS and Flay Ash based binders by performing electrochemical tests to measure the corrosion rate and corrosion potential of steel rebar. This information can be used to improve the design of AAMs in order to ensure a longer service life for these materials. T2 - Eurocorr2023 CY - Brussels, Belgium DA - 27.08.2023 KW - GGBFS KW - AAM KW - Sulfide KW - Pore solution composition KW - Redox potential KW - Corrosion PY - 2023 AN - OPUS4-59090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Graebner, Maraike A1 - Giese, Marcel A1 - Lorenz, Svenja A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Wesling, Volker A1 - Kannengießer, Thomas T1 - Wear resistance of modified NiMoCrSi claddings in relation to the resulting surface machinability via ultrasonic-assisted milling N2 - In the field of plastics processing, extruder screws are subjected to significant wear stresses. The extruder screw is the main wear component in those production machines and is usually coated with intermetallic wear protection alloys composed of Ni-based alloys, specifically Colmonoy C56 PTA (NiMoCrSi). There is a growing demand for providing an economic machinability of these alloys to achieve defined contours with a sufficient surface integrity. Recent investigations exhibit promising results applying ultrasonic milling for such hard-to-cut materials. The Colmonoy C56 is modified by various alloying additions Ti, Nb, Mo, Hf, and Al, and then cladded on a steel S355 via Plasma Transferred Arc process. The effect of alloying additions on the microstructure is analyzed regarding their resistance to abrasive and adhesive wear. With Miller test ASTM G75 the influence of alloying elements on resistance to abrasive wear for two abrasive materials is investigated (high-grade corundum F220 and quartz powder). The wear loss is not increased for additions of Nb and Ti compared to the base material C56. Modifications with Hf or Al reduces the resistance to abrasive wear and significantly increases material loss. The extruder screw is also subject to adhesive wear, which can be quantified by means of the pin-roll test. It is demonstrated that the addition of Hf, for example, contributes to a reduction in wear loss. Aim of the investigations is to find suitable modifications for the wear claddings of C56 for a sufficient machineability, without compemising the wear resistant. The machinability is considerably affected by the alloy additions, and is determined using ultrasonic-assisted milling. The addition of hafnium reduces machinability, i.e. significantly increases cutting forces. The incorporation of Nb exhibits a significant reduction of cutting forces, and results in reduced tool wear and an enhanced of surface integrity (roughness, density of defects, residual stresses). KW - Colmonoy C56 KW - PTA welding KW - Adhesive wear KW - Abrasive wear KW - Ultrasonic-assisted milling process KW - Surface integrity KW - Service life and efficiency KW - Substitution of critical raw materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651530 DO - https://doi.org/10.1016/j.wear.2025.205830 SN - 0043-1648 VL - 571 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Darvishi Kamachali, Reza T1 - Melting upon Coalescence of Solid Nanoparticles N2 - The large surface-to-volume ratio of nanoparticles is understood to be the source of many interesting phenomena. The melting temperature of nanoparticles is shown to dramatically reduce compared to bulk material. Yet, at temperatures below this reduced melting point, a liquid-like atomic arrangement on the surface of nanoparticles is still anticipated to influence its properties. To understand such surface effects, here, we study the coalescence of Au nanoparticles of various sizes using molecular dynamics simulations. Analysis of the potential energy and Lindemann index distribution across the nanoparticles reveals that high-energy, high-mobility surface atoms can enable the coalescence of nanoparticles at temperatures much lower than their corresponding melting point. The smaller the nanoparticles, the larger the difference between their melting and coalescence temperatures. For small enough particles and/or elevated enough temperatures, we found that the coalescence leads to a melting transition of the two nominally solid nanoparticles, here discussed in relation to the heat released due to the surface reduction upon the coalescence and the size dependence of latent heat. Such discontinuous melting transitions can lead to abrupt changes in the properties of nanoparticles, important for their applications at intermediate temperatures. KW - Nanoparticles KW - Molecular Dynamics KW - Surface-induced Melting PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552183 DO - https://doi.org/10.3390/solids3020025 VL - 3 IS - 2 SP - 361 EP - 373 PB - MDPI AN - OPUS4-55218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, X. A1 - Wei, Y. A1 - Kühbach, M. A1 - Zhao, H. A1 - Vogel, F. A1 - Darvishi Kamachali, Reza A1 - Thompson, G. B. A1 - Raabe, D. A1 - Gault, B. T1 - Revealing in-plane grain boundary composition features through machine learning from atom probe tomography data N2 - Grain boundaries (GBs) are planar lattice defects that govern the properties of many types of polycrystalline materials. Hence, their structures have been investigated in great detail. However, much less is known about their chemical features, owing to the experimental difficulties to probe these features at the atomic length scale inside bulk material specimens. Atom probe tomography (APT) is a tool capable of accomplishing this task, with an ability to quantify chemical characteristics at near-atomic scale. Using APT data sets, we present here a machine-learning-based approach for the automated quantification of chemical features of GBs. We trained a convolutional neural network (CNN) using twenty thousand synthesized images of grain interiors, GBs, or triple junctions. Such a trained CNN automatically detects the locations of GBs from APT data. Those GBs are then subjected to compositional mapping and analysis, including revealing their in-plane chemical decoration patterns. We applied this approach to experimentally obtained APT data sets pertaining to three case studies, namely, Ni-P, Pt-Au, and Al-Zn-Mg-Cu alloys. In the first case, we extracted GB specific segregation features as a function of misorientation and coincidence site lattice character. Secondly, we revealed interfacial excesses and in-plane chemical features that could not have been found by standard compositional analyses. Lastly, we tracked the temporal evolution of chemical decoration from early-stage solute GB segregation in the dilute limit to interfacial phase separation, characterized by the evolution of complex composition patterns. This machine-learning-based approach provides quantitative, unbiased, and automated access to GB chemical analyses, serving as an enabling tool for new discoveries related to interface thermodynamics, kinetics, and the associated chemistry-structure-property relations. KW - Machine learning KW - Digitalization KW - Alloy microstructure PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543049 DO - https://doi.org/10.1016/j.actamat.2022.117633 SN - 1359-6454 VL - 226 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-54304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza T1 - On the origin of embrittlement in Mn containing and Zn-coated steels N2 - Grain boundary embrittlement in medium-Mn steels and liquid metal embrittlement (LME) in Zn-coated high strength steels are among key challenges on the way of safe application of sustainable steels for automotive industry. Using a novel density-based model for grain boundaries, we reveal that the affinity of a grain boundary to attract Mn and Zn atoms result in a segregation transition accompanied by interfacial structural changes. In case of the Zn, the simulations show that the amount of segregation abruptly increases with decreasing temperature, while the Zn content in the alloy, required for triggering the segregation transition, decreases. The results are discussed in the context of CALPHAD-integrated density-based grain boundary phase diagrams. T2 - DPG 2024 CY - Berlin, Germany DA - 17.03.2024 KW - Phase-Field Simulation KW - CALPHAD KW - Steels KW - Density-based Thermodynamics PY - 2024 AN - OPUS4-60743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Feldmann, Titus A1 - Fedelich, Bernard A1 - Epishin, A. T1 - Simulation of Hot Isostatic Pressing in a Single-Crystal Ni Base Superalloy with the Theory of Continuously Distributed Dislocations Combined with Vacancy Diffusion N2 - Single-crystal components made of nickel base superalloys contain pores after casting and homogenization heat treatment. Hot isostatic pressing (HIP), which is carried above the γ' -solvus temperature of the alloy, is industrially applied to reduce porosity. A modeling of HIP based on continuously distributed dislocations is developed in a 2D setting. Glide and climb of straight-edge dislocations, as well as vacancy diffusion, are the deformation mechanisms taken into account. Thereby, dislocation glide is controlled by dragging a cloud of large atoms, and climb is controlled by vacancy diffusion. Relying on previous investigations of the creep behavior at HIP temperatures, it is assumed that new dislocations are nucleated at low-angle boundaries (LAB) and move through subgrains until they either reach the opposite LABs or react with other dislocations and annihilate. Vacancies are created at the pore surface and diffuse through the alloy until they are either consumed by climbing dislocations or disappear at the LABs. The field equations are solved by finite elements. It is shown that pore shrinking is mostly controlled by vacancy diffusion as the shear stresses at the LABs are too low to nucleate a sufficient amount of dislocations. KW - Nickel-base superalloys KW - HIP KW - Dislocation KW - Creep KW - Model PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542309 DO - https://doi.org/10.1002/adem.202101341 VL - 2022 PB - Wiley AN - OPUS4-54230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, M. A1 - Baer, Wolfram A1 - Mayer, U. A1 - Weihe, S. T1 - Untersuchung des Master Curve-Konzepts für ferritisches Gusseisen mit Kugelgraphit N2 - Das Master Curve (MC) Konzept nach ASTM E1921 wird momentan u.a. in der Kerntechnik für die bruchmechanische Sicherheitsbewertung ferritischer Stähle eingesetzt. Für ferritisches Gusseisen mit Kugelgraphit (GJS) fehlt jedoch eine Validierung dieser Methode und ggf. eine systematische Überprüfung möglicher Modifikationen grundlegender Ansätze des MC-Konzepts. Aus diesem Grund soll in einem kürzlich gestarteten BMUV-Verbundprojekt zwischen der MPA Stuttgart und der BAM Berlin die Anwendbarkeit des MC-Konzepts auf GJS bei dynamischer Beanspruchung untersucht werden. Ziel ist es, eine effektive und effiziente Methodik bereitzustellen, mit der mittels einer vergleichsweise kleinen Stichprobe bruchmechanischer Kleinproben eine Referenztemperatur T0 zur werkstoffspezifischen Temperaturjustierung der MC ermittelt werden kann. T2 - 55. Jahrestagung des DVM-Arbeitskreises "Bruchmechanik und Bauteilsicherheit" CY - Darmstadt, Germany DA - 14.02.2023 KW - Dynamische Beanspruchung KW - Bruchmechanik KW - Master Curve-Konzept KW - Gusseisen mit Kugelgraphit PY - 2023 DO - https://doi.org/10.48447/Br-2023-BB SP - 101 EP - 108 PB - DVM Berlin CY - Berlin AN - OPUS4-57024 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Holzwarth, M. A1 - Baer, Wolfram T1 - Untersuchung des Master Curve-Konzeptes für ferritisches Gusseisen mit Kugelgraphit N2 - Das Master Curve (MC) Konzept nach ASTM E1921 wird momentan u.a. in der Kerntechnik für die bruchmechanische Sicherheitsbewertung ferritischer Stähle eingesetzt. Für ferritisches Gusseisen mit Kugelgraphit (GJS) fehlt jedoch eine Validierung dieser Methode und ggf. eine systematische Überprüfung möglicher Modifikationen grundlegender Ansätze des MC-Konzepts. Aus diesem Grund soll in einem kürzlich gestarteten BMUV-Verbundprojekt zwischen der MPA Stuttgart und der BAM Berlin die Anwendbarkeit des MC-Konzepts auf GJS bei dynamischer Beanspruchung untersucht werden. Ziel ist es, eine effektive und effiziente Methodik bereitzustellen, mit der mittels einer vergleichsweise kleinen Stichprobe bruchmechanischer Kleinproben eine Referenztemperatur T0 zur werkstoffspezifischen Temperaturjustierung der MC ermittelt werden kann. T2 - 55. Jahrestagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Darmstadt, Germany DA - 14.02.2023 KW - Bruchmechanik KW - Master Curve-Konzept KW - Dynamische Beanspruchung KW - Gusseisen mit Kugelgraphit PY - 2023 AN - OPUS4-57025 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wallin, Kim A1 - Baer, Wolfram T1 - Evaluation of Charpy-V transition curve fitting based on distribution-free statistical assessment N2 - A non-parametric, distribution-free, statistical assessment of 5 large Charpy transition curve data sets is used for the optimum fitting equations for smaller data sets. The assessment makes use of a combination of rank probability and binomial probability analysis of the data. The original non-parametric assessment method is improved by combining upper and lower bound binomial estimates, thus removing a bias that exists in the original method. The non-parametric assessment is not suitable as a standard method because it requires too many data points to give a reliable result. It is, however, ideal as a research tool to examine transition curve shape and scatter. Based on the assessment several recommendations for transition curve fitting can be made. KW - Mechanical Engineering KW - Mechanics of Materials KW - General Materials Science KW - Charpy Impact Test KW - Charpy Transition Curve PY - 2023 DO - https://doi.org/10.1016/j.ijpvp.2023.105079 SN - 0308-0161 VL - 206 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-58635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Chunky Graphite - Recognition, Quantification, and Impact on Properties of Spheroidal Graphite Cast Iron N2 - Since there is a continuously growing demand for complex, frequently heavy-sectioned spheroidal graphite cast iron (SGI) castings it is worth paying attention to the chunky graphite (CHG) degeneration which may occur under certain technological circumstances. Although a reference line for preventive actions in terms of general metallurgical and process measures could be drawn to avoid CHG in heavy-sectioned ferritic SGI castings, a broad majority of experts claim the avoidance of CHG in heavy sections cannot yet be rated a hundred percent process safe. A major reason may be seen in the fact that a universal, generally accepted explanation of CHG formation and growth has not yet been established, although several theories have been proposed. Nevertheless, metallurgical aspects are not in the focus of this paper. This paper is about the current state of methods to detect CHG in SGI on the laboratory and component scales. Capabilities and limits of different metallographic, fractographic and non-destructive computer tomographic methods to recognize and quantify CHG are discussed. With respect to the characteristic fili-gree three-dimensional string-like, multi-branched CHG structure, which is non-isometric and non-dispersed, serious implications on the possibility to quantitatively characterize the amount of CHG must be considered. In contrary to the metallurgical aspects, the knowledge about the impact of CHG on the materials and com-ponents properties is still surprisingly limited. Therefore, special emphasis of this paper is on the impact of CHG degeneration on the properties of ferritic SGI. Experimental results are reviewed to illustrate the effect of CHG on mechanical strength and ductility properties as well as fracture mechanics properties in terms of crack resistance and fracture toughness. The present situation is characterized by discussions and uncertainty about the acceptance or rejection of SGI components containing CHG. Addressing this, conclusions from the materials engineering point of view are drawn for quality control, a safe operational strategy in the foundry and component safety. T2 - InCeight Casting 2023 CY - Darmstadt, Germany DA - 06.03.2023 KW - Chunky graphite KW - Structure KW - Recognition KW - Quantification KW - Tensile properties KW - Fracture toughness KW - Ferritic spheroidal KW - Graphite cast iron PY - 2023 AN - OPUS4-57121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Detection and understanding of the chunky graphite degeneration in ferritic spheroidal graphite cast iron materials with respect to fatigue N2 - CHG is very different compared to other graphite degenerations or defects; Filigree, multi-branched string-like, 3d interconnected structure; Morphology and volumetric amount of CHG cannot be accessed by stereological interpretation of 2d section data; Field-tested, technically established method to quantify CHG in components not available; Fatigue: CHG causes substantial reduction in fatigue limit and significant increase in crack growth rate; Therefore: Avoid or exclude CHG! T2 - 4th International Symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Ductile cast iron KW - Chunky graphite degeneration KW - Fatigue KW - Correlation microstructure to properties PY - 2020 AN - OPUS4-54409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Holzwarth, M. A1 - Mayer, U. T1 - Investigation of the Master Curve Concept for ferritic Ductile Cast Iron N2 - Based on state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a recently started German joint research project between BAM Berlin and MPA Stuttgart. This paper outlines the research approach and the planned investigations and provides first results. According to the IAEA guidelines SSG 26, the safety assessment of DCI containers for transport as well as interim and final storage of radioactive materials is based on the fracture mechanics criterion of general crack initiation exclusion. Within this context, the focus of the current research project is on the further development of brittle fracture safety assessment methods under dynamic loading conditions. Within fracture mechanics safety assessments for steels in nuclear technology, the probabilistic MC concept according to ASTM E1921 is currently used for quasi-static loading conditions as a supplement to the established deterministic ASME reference curve concept. The MC concept allows for an effective statistical consideration of the scatter of the material toughness in the transition regime. Furthermore, the MC can also be used for elevated loading rates as they occur in accident or crash scenarios. However, for DCI, a systematic review of potential modifications to the MC assumptions and procedure according to ASTM E1921 and an associated validation are still lacking. Therefore, a corresponding methodology shall be established to determine and assess dynamic fracture toughness values of DCI in the ductile-to-brittle transition regime, using samples extracted from a component. For the experimental program, a DCI material was produced as it is generally used for transport and storage containers. A basic mechanical-technological material characterization consisting of tensile, Charpy, and Pellini tests is planned. A comprehensive fracture mechanics test program was compiled covering dynamic testing of DC(T)9, C(T)25, C(T)50, SE(B)10, SE(B)25, and SE(B)140 specimens. Moreover, numerical analyses of different specimen geometries and test setups are planned to investigate the influences of stress triaxiality and loading rate. Throughout the experimental program, the microstructure-property relationship will be investigated based on quantitative metallographic and fractographic analyses. Finally, different MC assessment strategies will be considered, and modifications will be made if necessary. T2 - PATRAM22 Conference CY - Juans-les-Pins, France DA - 11.06.2023 KW - Master Curve KW - Ductile cast iron KW - Dynamic fracture toughness PY - 2023 SP - 1 EP - 9 PB - World Nuclear Transport Institute AN - OPUS4-57765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram ED - Bleicher, C. ED - Kaufmann, H. ED - Pittel, C. T1 - Chunky Graphite - Recognition, Quantification, and Impact on Properties of Spheroidal Graphite Cast Iron N2 - Since there is a continuously growing demand for complex, frequently heavy-sectioned spheroidal graphite cast iron (SGI) castings it is worth paying attention to the chunky graphite (CHG) degeneration which may occur under certain technological circumstances. Although a reference line for preventive actions in terms of general metallurgical and process measures could be drawn to avoid CHG in heavy-sectioned ferritic SGI castings, a broad majority of experts claim the avoidance of CHG in heavy sections cannot yet be rated a hundred percent process safe. A major reason may be seen in the fact that a universal, generally accepted explanation of CHG formation and growth has not yet been established, although several theories have been proposed. Nevertheless, metallurgical aspects are not in the focus of this paper. This paper is about the current state of methods to detect CHG in SGI on the laboratory and component scales. Capabilities and limits of different metallographic, fractographic and non-destructive computer tomographic methods to recognize and quantify CHG are discussed. With respect to the characteristic fili-gree three-dimensional string-like, multi-branched CHG structure, which is non-isometric and non-dispersed, serious implications on the possibility to quantitatively characterize the amount of CHG must be considered. In contrary to the metallurgical aspects, the knowledge about the impact of CHG on the materials and com-ponents properties is still surprisingly limited. Therefore, special emphasis of this paper is on the impact of CHG degeneration on the properties of ferritic SGI. Experimental results are reviewed to illustrate the effect of CHG on mechanical strength and ductility properties as well as fracture mechanics properties in terms of crack resistance and fracture toughness. The present situation is characterized by discussions and uncertainty about the acceptance or rejection of SGI components containing CHG. Addressing this, conclusions from the materials engineering point of view are drawn for quality control, a safe operational strategy in the foundry and component safety. T2 - InCeight Casting Conference 2023 CY - Darmstadt, Germany DA - 06.03.2023 KW - Fracture toughness KW - Chunky graphite KW - Structure KW - Recognition KW - Quantification KW - Ferritic spheroidal graphite cast iron KW - Tensile properties PY - 2023 SN - 978-3-8396-1892-9 SP - 1 EP - 11 PB - Fraunhofer Verlag AN - OPUS4-57120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rua-Ibarz, Ana A1 - Nakadi, Flávio V. A1 - Bolea-Fernandez, Eduardo A1 - Bazo, Antonio A1 - Battistella, Beatrice A1 - Matiushkina, Anna A1 - Resch-Genger, Ute A1 - Abad Andrade, Carlos Enrique A1 - Resano, Martín T1 - Discrete entity analysis via microwave-induced nitrogen plasma–mass spectrometry in single-event mode N2 - In this work, single-event microwave-induced nitrogen plasma–mass spectrometry (single-event MINP-MS) was evaluated for the first time for the analysis of discrete entities such as nanoparticles, biological cells, and microplastics. Nitrogen (N2) effectively overcomes Ar-based polyatomic interferences, enabling (ultra)trace element determination of Fe and Se using their most abundant isotopes, 56Fe (91.66%) and 80Se (49.82%). Iron oxide nanoparticles (Fe2O3 NPs) ranging from 20 to 70 nm were accurately characterized, with excellent agreement with established sizing techniques, such as transmission electron microscopy (TEM) and dynamic light scattering (DLS). A limit of detection (LoD) of 8.6 ag for Fe─equivalent to an LoDsize of 19 nm for Fe2O3─was achieved, which is significantly lower than recent values reported for high-end quadrupole-based ICP-MS. Selenium nanoparticles (SeNPs) of 150 and 250 nm were also accurately characterized, without the N2-based plasma experiencing issues handling relatively large metallic NPs (linearity, R2 = 0.9994). Se-enriched yeast cells (SELM-1 certified reference material) were successfully analyzed via single-cell MINP-MS using external calibration based on SeNPs and a transport efficiency-independent approach. In addition, 2–3 μm polystyrene (PS) and polytetrafluoroethylene (PTFE) were accurately sized by monitoring 12C+, confirming the method’s suitability for handling micrometer-sized polymeric materials (microplastics). The average duration of individual events (680 ± 160 μs) suggests that the digestion of individual entities in N2-based plasmas is comparable to that in Ar-based plasmas. These results open new avenues for this instrumentation as an alternative to ICP ionization sources, also in the context of discrete entity analysis. KW - Microwave-Induced Nitrogen Plasma KW - Discrete entity analysis KW - Particle/droplet event counting KW - Comparison to SP-ICP-MS methodologies KW - Nitrogen plasma vs. argon ICP trade-offs KW - Trace elemental quantification at the single-entity level KW - Time-resolved mass spectrometry for discrete entities PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643825 DO - https://doi.org/10.1021/acs.analchem.5c04341 SN - 0003-2700 SP - 1 EP - 8 PB - American Chemical Society (ACS) AN - OPUS4-64382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Harmonising Tribotests of Polymers in Hydrogen N2 - This talk harmonised methods to investigate friction and wear of commercial and experimental polymer compounds in hydrogen using several tribometers. T2 - Surface Ventures - Symposium on Hydrogen Tribology CY - Online meeting DA - 31.07.2025 KW - Hydrogen KW - Polymers KW - Tribometer KW - Wear KW - Coefficient of Friction KW - Interlaboratory comparison KW - Comparability KW - Harmonisation KW - Standardisation KW - Tribology KW - Oil-coupled compounds KW - FAIR data KW - Database KW - i-TRIBOMAT PY - 2025 AN - OPUS4-63838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kröll, Mirco T1 - Tribological performance of polymer compounds in gaseous hydrogen N2 - In this study, friction and wear of conventional and alternative high performance polymer compounds, typically used for components of compressors, were investigated in gaseous hydrogen and nitrogen up to 80 bar of gas pressure. The compounds used were a commercial PEEK matrix with 10 wt.% each of PTFE, graphite, and short carbon fibres, a PPS matrix with 10 wt.% each of PTFE and graphite, and an experimental PA12 matrix with PTFE chemically coupled with an oleyl alcohol. Due to the cylindrical shape of the polymer samples, the contact area and pressure change if wear occurs. Therefore, experimental results of pre-screening tests have been used as input for FEM and an analytical model to determine the decreasing contact pressure over time. Afterwards, the outcome of the models was used to determine the duration of the experiments to reach typical contact pressures of seals in hydrogen compressors. T2 - ASMET TriboCorrosion International Conference 2025 CY - Vienna, Austria DA - 23.10.2025 KW - Hydrogen KW - Polymer KW - Tribometer KW - Comparability KW - Harmonisation KW - Oil-coupled compounds KW - Coefficient of Friction KW - Wear KW - FAIR data KW - Standardisation KW - Tribology KW - Database KW - i-TRIBOMAT PY - 2025 AN - OPUS4-64473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grengg, C. A1 - Gluth, Gregor A1 - Mittermayr, F. A1 - Ukrainczyk, N. A1 - Bertmer, M. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Leis, A. A1 - Dietzel, M. T1 - Deterioration mechanism of alkali-activated materials in sulfuric acid and the influence of Cu: A micro-to-nano structural, elemental and stable isotopic multi-proxy study N2 - In this study, a multi-proxy approach combining 29Si, 27Al and 1H MAS-NMR, FEG-EPMA, XANES at the Cu K-edge and XRD analytics with hydrochemical tools such as ICP-OES analyses, oxygen-isotope signatures, and thermodynamic modelling was applied to K-silicate-activated metakaolin specimens - with and without CuSO4·5H2O addition - exposed to sulfuric acid at pH = 2 for 35 days. The results revealed a multistage deterioration mechanism governed by (i) acid diffusion, (ii) leaching of K-A-S-H, (iii) microstructural damage related to precipitation of expansive (K,Ca,Al)-sulfate-hydrate phases (iv) complete dissolution of the K-A-S-H framework, (v) and formation of silica gel in the outermost corroded regions. Copper ions were mainly located in layered spertiniite-chrysocolla-like phases in the as-cured materials. The results demonstrate an overall negative effect of Cu addition on chemical material durability, implying that the reported higher durability of Cu-doped AAM in biocorrosion environments can be best explained by bacteriostatic effects. KW - Alkali-activated materials KW - Acid resistance KW - Microbially induced corrosion KW - MIC PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520567 DO - https://doi.org/10.1016/j.cemconres.2021.106373 SN - 0008-8846 VL - 142 SP - 1 EP - 15 PB - Elsevier CY - Oxford AN - OPUS4-52056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gluth, Gregor A1 - Ebell, Gino A1 - Hlavacek, Petr A1 - Mietz, Jürgen T1 - Chloride‐induced steel corrosion in alkali‐activated fly ash mortar: Increased propensity for corrosion initiation at defects N2 - Chloride contents at the steel–mortar interface that initiate steel corrosion were determined for carbon steel in alkali‐activated fly ash mortar for three different exposure conditions: exposure to 1 M NaCl solution; leaching in deionized water and then exposure to 1 M NaCl solution; and leaching in deionized water, aging in air at 20°C and natural CO2 concentration, and then exposure to 1 M NaCl solution. For comparison, a Portland cement mortar, exposed to 1 M NaCl solution, was studied. The median values of the corrosion‐initiating chloride contents (average over the full length of the rebar) in the alkali‐activated fly ash mortar varied between 0.35 and 1.05 wt% Cl with respect to binder, consistently lower than what was obtained for the Portland cement mortar, but with no clear trend regarding the exposure conditions. For most of the alkali‐activated fly ash mortar specimens, preferential corrosion at the connection between the working electrode and the external measurement setup was observed, while preferential corrosion did not occur for the Portland cement mortar. Scanning electron microscopy and auxiliary experiments in synthetic solutions indicated that this behavior was caused by inhomogeneities at the steel–mortar interface in the alkali‐activated mortar, likely due to its peculiar rheological properties in the fresh state. KW - Alkali-activated materials KW - Steel corrosion KW - Critical chloride content KW - Steel-concrete interface PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507268 DO - https://doi.org/10.1002/maco.202011541 VL - 71 IS - 5 SP - 749 EP - 758 PB - Wiley-VCH AN - OPUS4-50726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Was Sie schon immer über Chunky-Graphit wissen w(s)ollten, aber bisher nicht zu fragen wagten N2 - Duktile Gusseisenwerkstoffe mit Kugelgraphit (GJS) haben ein erhebliches technisches Potenzial und sind von wirtschaftlicher Bedeutung. Nicht zuletzt daher ist es ökonomisch sinnvoll, gesellschaftlich nachhaltig und wissenschaftlich interessant, ihren Herstellungsprozess zu optimieren. Eine maßgebliche Rolle kommt hierbei der Vermeidung von Qualitätsabweichungen in Form von Gefügefehlern zu. Dieser Beitrag befasst sich mit der – leider vielfach nicht richtig oder zu wenig verstandenen, aber insbesondere bei kostenintensi-ven dickwandigen Gussteilen relevanten - Graphitentartung Chunky-Graphit (CG). Die metallurgischen Ursachen von CG werden noch immer kontrovers diskutiert. Eine allgemein akzeptierte Theorie zur Bildung und dem Wachstumsmechanismus von CG existiert nicht, in der Gießereipraxis wird gleichwohl eine Fülle spezifischer technologischer Abhilfemaßnahmen praktiziert [1]. Der Schwerpunkt dieses Beitrages liegt jedoch nicht auf der metallurgischen Seite, sondern auf der Beschrei-bung der spezifischen Morphologie von CG (Bild 1), dessen Detektion im Werkstoff bzw. Bauteil sowie den Auswirkungen von CG auf die Werkstoffeigenschaften. Detailliert werden Möglichkeiten und Grenzen zer-störungsfreier und zerstörender Untersuchungsverfahren zur Identifikation und Quantifizierung von CG aufgezeigt. Ausgehend von der charakteristischen Morphologie von CG wird dessen Einfluss auf das Ver-formungs- und Bruchverhalten von GJS behandelt. Beispielhaft werden dabei die Eigenschaften Festigkeit, Verformbarkeit, das Risswachstumsverhalten und die Bruchzähigkeit diskutiert und Schlussfolgerungen für die Bewertung von mit CG behafteten GJS-Bauteilen abgeleitet. T2 - Ledebur-Kolloquium 2023 CY - Freiberg, Germany DA - 26.10.2023 KW - Gusseisen mit Kugelgraphit GJS KW - Chunky-Graphit KW - Graphitentartung KW - Duktiles Gusseisen PY - 2023 AN - OPUS4-58636 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Investigation of the Master Curve Concept for Ferritic Ductile Cast Iron (DCI) N2 - Based on state-of-the-art research and regulations, the application of the fracture mechanics master curve (MC) concept to ferritic ductile cast iron (DCI) is being investigated in a recently started German joint research project between BAM Berlin and MPA Stuttgart. This paper outlines the research approach and the planned investigations and provides first results. According to the IAEA guidelines SSG 26, the safety assessment of DCI containers for transport as well as interim and final storage of radioactive materials is based on the fracture mechanics criterion of general crack initiation exclusion. Within this context, the focus of the current research project is on the further development of brittle fracture safety assessment methods under dynamic loading conditions. Within fracture mechanics safety assessments for steels in nuclear technology, the probabilistic MC concept according to ASTM E1921 is currently used for quasi-static loading conditions as a supplement to the established deterministic ASME reference curve concept. The MC concept allows for an effective statistical consideration of the scatter of the material toughness in the transition regime. Furthermore, the MC can also be used for elevated loading rates as they occur in accident or crash scenarios. However, for DCI, a systematic review of potential modifications to the MC assumptions and procedure according to ASTM E1921 and an associated validation are still lacking. Therefore, a corresponding methodology shall be established to determine and assess dynamic fracture toughness values of DCI in the ductile-to-brittle transition regime, using samples extracted from a component. For the experimental program, a DCI material was produced as it is generally used for transport and storage containers. A basic mechanical-technological material characterization consisting of tensile, Charpy, and Pellini tests is planned. A comprehensive fracture mechanics test program was compiled covering dynamic testing of DC(T)9, C(T)25, C(T)50, SE(B)10, SE(B)25, and SE(B)140 specimens. Moreover, numerical analyses of different specimen geometries and test setups are planned to investigate the influences of stress triaxiality and loading rate. Throughout the experimental program, the microstructure-property relationship will be investigated based on quantitative metallographic and fractographic analyses. Finally, different MC assessment strategies will be considered, and modifications will be made if necessary. T2 - PATRAM22 Conference CY - Juans-les-Pins, France DA - 11.06.2023 KW - Dynamic Fracture Toughness KW - Ductile Cast Iron KW - Master Curve Method PY - 2023 AN - OPUS4-57766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - WójciaK, K. A1 - Tokarski, T. A1 - Cios, G. A1 - Winkelmann, A. A1 - Chulist, R. A1 - Nolze, G. T1 - Unconventional Applications of Electron Backscattering Diffraction (EBSD) in Metallic Materials N2 - Electron backscattered diffraction is widely used for phase and orientation imaging of crystalline specimens. Despite the inherent complexity of diffraction images, current analysis methodologies typically focus on the position of Kikuchi bands or direct comparisons between experimental and simulated patterns. These approaches require prior knowledge of the phases to be analyzed, limiting their applicability in certain scenarios. This paper introduces an alternative methodology, crystallographic analysis of lattice metric, which extracts phase and orientation information directly from the registered diffraction pattern without requiring predefined standards. The paper outlines the methodology, discusses limitations, and demonstrates possible application in phase analysis, lattice parameter ratio mapping, and qualitative lattice distortion mapping. KW - EBSD KW - Virtual dark-field imaging KW - Lattice distortion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656014 DO - https://doi.org/10.24425/amm.2025.156241 VL - 70 IS - 4 SP - 1619 EP - 1626 AN - OPUS4-65601 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira, P. F. M. A1 - Torresi, R. A1 - Emmerling, Franziska A1 - Carmago, P. T1 - Challenges and opportunities in the bottom-up mechanochemical synthesis of noble metal nanoparticles N2 - Mechanochemistry is a promising alternative to solution-based protocols across the chemical sciences, enabling different types of chemistries in solvent-free and environmentally benign conditions. The use of mechanical energy to promote physical and chemical transformations has reached a high level of refinement, allowing for the design of sophisticated molecules and nanostructured materials. Among them, the synthesis of noble metal nanoparticles deserves special attention due to their catalytic applications. In this review, we discuss the recent progress on the development of mechanochemical strategies for the controlled synthesis of noble metal nanostructures. We start by covering the fundamentals of different preparation routes, namely top-down and bottom-up approaches. Next, we focus on the key examples of the mechanochemical synthesis of non-supported and supported metal nanoparticles as well as hybrid nanomaterials containing noble metals. In these examples, in addition to the principles and synthesis mechanisms, their performances in catalysis are discussed. Finally, a perspective of the field is given, where we discuss the opportunities for future work and the challenges of mechanochemical synthesis to produce well-defined noble metal nanoparticles. KW - Mechanochemistry KW - Nanoparticles PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512080 DO - https://doi.org/10.1039/D0TA05183G VL - 8 IS - 32 SP - 16114 AN - OPUS4-51208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Goedecke, Caroline A1 - Bannick, C.-G. A1 - Abusafia, A. A1 - Scheid, C. A1 - Steinmetz, H. A1 - Paul, Andrea A1 - Beleites, C. A1 - Braun, U. T1 - Identification of microplastic pathways within a typical European urban wastewater system N2 - In recent years, thermoextraction/desorption-gas chromatography/mass spectrometry (TED-GC/MS) has been developed as a rapid detection method for the determination of microplastics (MP) mass contents in numerous environmentally relevant matrices and, in particular, for the measurement of polymers in water samples without time-consuming sample preparation. The TED-GC/MS method was applied to investigate a typical European municipal wastewater system for possible MP masses. Such investigations are important in view of the recent revision of the Urban Wastewater Treatment Directive. Four different representative sampling sites were selected: greywater (domestic wastewater without toilet), combined sewer, and influent and effluent of a wastewater treatment plant (WWTP). All samples were collected by fractional filtration. Filtration was carried out over mesh sizes of 500, 100, 50, and in some cases, 5 µm. Polyethylene (PE), polypropylene (PP), and polystyrene (PS) were detected in all samples, with the PE fraction dominating in all cases. Styrene-butadiene rubber which serves as an indication of tire abrasion, was only found in the influent of the WWTP. The highest MP mass contents were found in the combined sewer, so MP can become a source of pollution during heavy rain events when the capacity limits of the effluent are reached, and the polluted effluent is released uncontrolled into the environment. Based on the studies, MP retention from the WWTP could be estimated to be approximately 96%. Few trends in polymer type or mass contents were detected within the different fractions of the samples or when comparing samples to each other. KW - Microplastics KW - Microplastic analysis KW - TED-GC/MS KW - Microplastic pathways KW - Mass contents PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568289 DO - https://doi.org/doi.org/10.1002/appl.202200078 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ciornii, Dmitri A1 - Hodoroaba, Vasile-Dan A1 - Benismail, Nizar A1 - Altmann, Korinna T1 - Project 2: Interlaboratory Comparison on detection and quantitative assessment of microplastics by use of spectroscopic and thermo-analytical methods N2 - Validated and standardized methods in microplastic analysis are indispensable for robust monitoring and regulation. Alongside also reference materials are urgently needed. An interlaboratory comparison (ILC) offers a powerful tool to address both these challenges. The present study aimed to compare the precision and accuracy of various methods for the detection and quantification of microplastic in a water-soluble matrix. Additionally, it evaluated the suitability of the test materials (containing environmentally relevant plastic polymers) to serve as reference materials for the microplastic analysis. In this ILC several most used thermo-analytical and spectroscopic methods have been addressed: Pyrolysis-Gas Chromatography Mass Spectrometry (Py-GC/MS), Thermal Extraction-Desorption Gas Chromatography Mass Spectrometry (TED-GC/MS), micro-Fourier Transform Infrared Spectroscopy (µ-FTIR), and micro-Raman Spectroscopy and Laser Direct Infrared Spectroscopy (LDIR). Microplastic powders of polyethylene (PE) and polyethylene terephthalate (PET) were used to assess suitability of the test materials (microplastic tablets) for method validation and use in the ILCs. The participants were guided with a SOP how to dissolve the test samples and, depending on their selected method, either quantify the number of particles (by the spectroscopic methods) or determine the mass fraction of microplastic particles per sample (by the thermo-analytical methods). KW - ILC KW - Microplastic KW - FTIR KW - Raman KW - TED-GC/MS KW - Py-GC/MS PY - 2024 SP - 1 EP - 16 AN - OPUS4-60612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna A1 - Braun, U. T1 - Monitoring von Mikroplastik N2 - Der Vortrag gibt einen Überblick was bei der Analyse von Mikroplastik zu beachten ist und beschreibt die Vor- und Nachteile der TED-GC/MS. T2 - Abschlusstreffen MikroPlaTas CY - Online meeting DA - 23.06.2021 KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-52916 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan T1 - Micro and Nano Plastics in the Environment N2 - The VAMAS/TWA 45 Project 2 “Development of standardized methodologies for characterisation of microplastics with microscopy and spectroscopy methods” involving 85 participants around the world is primarily discussed with respect to the results received and a first data evaluation. Status of the Project "Guidelines for defining reference materials for plastic degradation in marine environment" is reported and two new project proposals are presented: "Development of standardized methodologies for characterisation of nanoplastics (starting soon, BAM as leader?) and "Development of analytical protocols for the identification and quantification of microplastics of fibrous shape (still in negotiation)". T2 - Versailles Project on Advanced Materials and Standards (VAMAS) 48th Steering Committee Meeting CY - New Delhi, India DA - 09.10.2023 KW - Microplastics KW - Nanoplastics KW - Interlaboratory comparison KW - VAMAS KW - Reference materials KW - ISO PY - 2023 UR - https://www.nplindia.org/index.php/amcsnzt_2023/ AN - OPUS4-58539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Kittner, Maria A1 - Altmann, Korinna A1 - Hamann, Sven A1 - Weyer, Rüdiger A1 - Kalbe, Ute T1 - Bewertung der Freisetzung von Mikroplastik aus Sportböden auf Kunststoffbasis - Abschlussbericht N2 - Die Europäische Kommission hat 2023 ein Verbot zum bewussten Austrag von Mikroplastik (MP) in die Umwelt beschlossen, das auch für die Verwendung von synthetischen Gummi-Granulaten (v. a. EPDM) in Sportböden gilt. In Deutschland gibt es laut DFB ca. 5100 Kunstrasenplätze. In der EU beläuft sich die Anzahl laut ECHA auf 13,000 Kunstrasen- und 47,000 Bolzplätze, Tendenz steigend. Das Hauptziel des Projektes war es daher, eine Massenbilanz für die Freisetzung von MP zu erstellen, um so eine Schätzung des MP-Austrags pro Kunstrasenplatz und Jahr zu ermöglichen. Dafür werden die MP-Emissionen von drei Kunstrasenszenarien in verschiedenen Zuständen (ungealtert, künstlich gealtert und in Echtzeit gealtert) verglichen: die Vergangenheit (Kunstrasen: fossilbasiert, EPDM-Füllung), die Gegenwart (der in Europa am häufigsten installierte Rasen) und die Zukunft (Rasen mit recycelten Grasfasern, keine synthetische Füllung sondern z.B. Quarzsand oder Korkschrott). Dazu werden fabrikneue Kunststoffrasen und EPDM-Granulat unter Laborbedingungen beschleunigt gealtert, um die Freiland-Beanspruchung eines Kunststoffrasens in circa 15 Jahren abzubilden. Die Verwendung spezieller Mikrofiltertiegel in Lysimeter-Experimenten ermöglicht die Abschätzung der Partikelgrößen des emittierten MP, was eine Grundbedingung für die Bewertung einer potenziellen Gesundheitsgefährdung für Menschen ist. Ergänzend wurden weitere umweltrelevante Schadstoffausträge aus den Kunststoffrasen quantifiziert. KW - Mikroplastik KW - Kunststoffrasen KW - Schadstoffe KW - Bewitterung KW - Lysimeter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633114 DO - https://doi.org/10.26272/opus4-63311 N1 - Das Projekt wurde gefördert vom Bundesinstitut für Bau-, Stadt- und Raumforschung (BBSR) im Auftrag des Bundesministeriums für Wohnen, Stadtentwicklung und Bauwesen (BMWSB) aus Mitteln des Innovationsprogramms Zukunft Bau. Aktenzeichen: FKZ 10.08.18.7-22.02. Projektlaufzeit: 09.2022 bis 03.2025. SP - 1 EP - 75 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-63311 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dorau, Kristof A1 - Rückamp, Daniel A1 - Weber, Christian A1 - Scheeder, Georg A1 - Reßing, Ronja A1 - Peth, Stephan A1 - Otto, Philipp A1 - Altmann, Korinna A1 - Fries, Elke A1 - Hoppe, Martin T1 - Characterization and spatial distribution of mesoplastics in an arable soil N2 - AbstractExtraction of plastic particles from soil is challenging and, thus, exceptionally little spatial information on plastic distribution at the field scale has been gathered. However, for environmental risk assessment, adequate sampling should complement coherent plastic profiling. In this study, we investigated the spatial distribution of mesoplastics (MePs; from 5 mm up to 130 mm) in arable soil (Haplic Cambisol) managed intensively by 12 years of compost application. Geo‐referenced samples (n = 128) and five different sampling designs (n = 45) of variable sampling volume (from 2 to 300 L) were collected at a three hectare study site in Northern Germany (0–30 cm soil depth). Soil properties such as pH and soil organic carbon (SOC) were measured to evaluate dispersion measures of these data. In total, we found 259 MePs with a predominance of transparent packaging foils made of polyethylene and coloured fibres of polypropylene. Average particle metrics were a projection area of 47 (3–400) mm2, a Feret diameter of 18.5 (5.4–130) mm and a mass of 1.89 (0.11–221) mg. Caution is advised when measuring the particle mass due to still strongly adhering soil material, especially for fibre bundles with 0.544 mg soil mg−1 particle. We recommend using a 0.1 mol L−1 tetrasodium pyrophosphate solution to purify MePs by removing attached soil before weighing for further environmental risk assessment. The MePs count with a median value of 0.50 (0–3.2) particles kg−1 and median mass of 2.26 (0–221) mg kg−1 featured the highest coefficient of variation (CV) with 103% and 187%, respectively. This is 10–20 times larger in comparison to the CV of SOC (9.2%) and even 50–93 times larger than CV of soil pH (2.2%). This leads to the need of larger sample numbers to delineate plastic metrics in comparison with soil properties to identify a reliable mean value of the field within a predefined allowable error. Mesoplastics in the soil were characterized by a pure nugget effect variogram (no spatial correlation), revealed no intrafield variability and the sample volume yielded inconclusive results. Sampling for plastics in soil should either (i) drastically increase the sample number for a single field or (ii) communicate transparently that the allowable error is by far enhanced in comparison with classical soil properties like pH and SOC. More systematic studies featuring geo‐spatial analysis of MePs and smaller‐sized plastics in soils are required to propose adequate sampling designs across multiple land uses and plastics fingerprints. A larger database would, thereupon, pave the way for best‐practice guides on how to treat ‘outliers’ and search for robust estimators for spatial mapping of plastics in soils. KW - Large microplastics KW - Microplastics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617772 DO - https://doi.org/10.1111/ejss.70016 VL - 75 IS - 6 SP - 1 EP - 16 PB - Wiley AN - OPUS4-61777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wimmer, L A1 - Hoang, M V N A1 - Schwarzinger, J A1 - Jovanovic, V A1 - Adelkovic, B A1 - Velickovic, T C A1 - Meisel, T C A1 - Waniek, T A1 - Weimann, Christiane A1 - Altmann, Korinna A1 - Dailey, L A T1 - A quality-by-design inspired approach to develop PET and PP nanoplastic test materials for use in in vitro and in vivo biological assays N2 - Micro- and nanoplastics have become environmental pollutants of concern, receiving increased attention from consumers, scientists, and policymakers. The lack of knowledge about possible impacts on wildlife and human health requires further research, for which well-characterized testmaterials are needed. A quality-bydesign (QbD) driven approachwas used to produce sterile, endotoxinmonitored nanoplastics of polyethylene terephthalate (PET) and polypropylene (PP) with a size fraction of >90% below 1 μm and high yield of >90%. Glycerol was used as a versatile and biocompatible liquid storage medium which requires no further exogenous dispersing agent andmaintained colloidal stability, sterility (0 CFU mL−1), and low endotoxin levels (<0.1 EU mL−1) for more than one year of storage at room temperature. Further, the glycerol vehicle showed no biological effect on the tested human bronchial cell line Calu-3 up to 0.8% (w/v). Given the concentration of 40 mg g−1 nanoplastics in the glycerol stock, this corresponds to a nanoplastic concentration of 320 μg mL−1. The surfactant-free nanoplastics are dispersible in bio-relevant media from the glycerol stock without changing size characteristics and are suitable for in vitro and in vivo research. KW - Microplastics KW - Reference materials KW - Nanoplastics KW - Polymer 3R KW - Glycerol PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629934 DO - https://doi.org/10.1039/D4EN01186D SN - 2051-8161 VL - 12 IS - 5 SP - 2667 EP - 2686 PB - Royal Society of Chemistry CY - Cambridge AN - OPUS4-62993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Visileanu, Emilia A1 - Catalin Grosu, Marian A1 - Tiberiu Miclea, Paul A1 - Altmann, Korinna A1 - Brossell, Dirk T1 - Methods for the collection and characterization of airborne particles in the textile industry N2 - Airborne particulate matter is one of the main air pollutants. Their impact on mortality, and the occurrence of pulmonary and cardiovascular complications, have been the subject of numerous studies. Airborne particles are complex mixtures of organic and inorganic substances from different sources of particle emissions. Particulate Matter (PM) particles are classified according to their aerodynamic diameter expressed in µm and can vary from coarse (PM 10) to fine (less than PM 2.5). These diameter considerations are fundamental because they condition the penetration of particles into the bronchopulmonary system and the body. In recent years, there has been an interest in so-called “ultra-fine” particles, with a diameter of 0.1 µm (or 100 nm), or PM 0.1. They are nanoparticles and their impact on human health is not yet clear.With more than 1.5 million employees, textiles and clothing is a diverse sector that plays an important role in the European manufacturing industry, producing a turnover of €162 billion.An important component of the solid particles that generate air pollution in the textile industry is microplastics (MP) and nano plastics (NP), which also include microfibers (<5mm) and nanofibers (<100 nm), respectively. The particles released into the air during fiber and yarn processing range from 1 µg/m3 to 50 µg/m3.The paper presents the results of the determination of indoor and outdoor air concentration levels in textile companies, to identify the areas with the highest concentration level, by using an online recording system such as the Laser Aerosol Spectrometer MINI LAS model 11-E. The total concentration level TSP (µg/m3), the fractions PM 10(µg/m3), PM 2.5(µg/m3), PM1(µg/m3), as well as the total number of particles TC (1/l), were shown. It was noted that TSP is approximately at the same level both indoors and outdoors, but the fractions of PM10, PM2.5, and PM1 have much higher values indoors than outdoors with possible consequences on workers' health.The next step was the collection of fibers, namely micro and nano plastic particles from the vicinity of the workplaces of polyester, polyamide, and polypropylene fibers processing units in the textile industry in Romania, to obtain a sufficient quantity for laboratory analysis to determine the size and shape of the particles as well as their chemical composition. Two types of pumps were used, differentiated by their operating parameters: TECORA SKYPOST with airflow of 38 l/min and GILAIRPLUS with airflow 2l/min. Filters made of different materials with different diameters and pore sizes were used, namely: quartz filters (ø 47 mm, and ø 37 mm) on a TECORA SKYPOST type pump, polycarbonate nucleopore coated with a gold membrane (ø 25 mm) and silica filter (ø 9 mm) on GILAIRPLUS type pump.Using descriptive statistics, the calculation of correlation coefficients highlighted a strong correlation between the variables: "Collected mass/ Air concentration" and "Collected mass/ Air volume" for all diameters of the filters.The highest collected particle volume, determined by weighing the filters before and after collection, was obtained with the quartz filters (ø 47 mm) at an airflow of 38 l/min. The particles collected (polyester, polyamide, polypropylene) in the first stage were analyzed by SEM and thermogravimetric and it was found that the quartz filters absorbed the particles inside, with very few remaining on the surface. Thus no known methods can be used to perform analysis for particles collected on quartz filters. The number of particles on the filters was insufficient for analysis either because of the collection parameters used or because of the loss of particles during transport. As a result, in the next step, the use of 9 mm Si filters using the GILAIRPLUS pump at an airflow rate of 2l/min was chosen.To improve the transport conditions and avoid the loss of the particles and keep them on the surface of the filters, two methods were applied:- after weighing the filters were reintroduced into the collection pump holder;- a filtration system for airborne micro-nano plastics was designed and manufactured to selectively collect and transport PM10 and PM1 particles collected on SI filters.In both cases, SEM, Raman mapping, and GS-MS microscopy were used for analysis.Several times more PM10 than PM1 (74.5µg compared to 12.5 µg) was found. In all cases, both particles and fibers showed the same Raman fingerprint.The GS-MS analyses showed some contamination of the workspaces with particles other than the processed fibers. The presence of non-notifiable substances was also observed.The most viable filters are Si filters with a pore size of 10 microns to 1 micron and the use of the selected collection and transport filter system. In the following a filter system will be applied for collection on Au membrane-coated polycarbonate filters. T2 - 5th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2023) KW - Microplastics KW - Textiles PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624442 DO - https://doi.org/10.54941/ahfe1004132 VL - 112 SP - 212 EP - 223 PB - AHFE International AN - OPUS4-62444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Realitätsnahe Referenzmaterialien für die Mikroplastik-Analytik und Vergleichsuntersuchungen N2 - Zur Validierung und Harmonisierung von verschiedenen Methoden in der Mikroplastik-Analytik werden polymere Referenzmaterialien benötigt. In diesem Vortrag wird dargestellt, was bisher an der BAM zu Referenzmaterialien für die Mikroplastik-Analytik entwickelt wurde, wo es hingehen soll und ein Überblick über bisher gelaufene Vergleichsuntersuchungen gebracht. T2 - Kick-off Meeting "Mikroplastik in Lebensmitteln" CY - Online meeting DA - 03.12.2020 KW - Mikroplastik KW - Referenzmaterial KW - Vergleichsuntersuchungen KW - Ringversuche PY - 2020 AN - OPUS4-51743 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dittmar, Stefan A1 - Weyrauch, Steffen A1 - Reemtsma, Thorsten A1 - Eisentraut, Paul A1 - Altmann, Korinna A1 - Ruhl, Aki S. A1 - Jekel, Martin T1 - Settling Velocities of Tire and Road Wear Particles: Analyzing Finely Graded Density Fractions of Samples from a Road Simulator and a Highway Tunnel N2 - The terminal settling velocity is considered the most critical parameter determining the transport of tire and road wear particles (TRWP) in aquatic environments. Nonetheless, no respective empirical data has been reported so far. In this study, particle samples from a road simulator and a highway tunnel were investigated with a validated imaging method. Different density and size fractions of both samples were measured separately, acquiring sizes and settling velocities of more than 30,000 individual particles. In addition, tire marker polymers were analyzed for each fraction via thermal extraction desorption-gas chromatography/mass spectrometry. Finally, the acquired particle data was combined according to the fractions’ estimated tire contents in order to deduce detailed probability distributions of particle size and settling velocity for the actual TRWP from both samples. Weighted by TRWP-incorporated tire mass, median diameters of 54 and 44 μm as well as median settling velocities of 0.65 and 0.22 mm/s were found for TRWP from the road simulator and highway tunnel, respectively. This study thus provides the first ever empirical data on TRWP settling velocities in water, which can be highly valuable input for modeling the environmental transport of TRWP and for dimensioning TRWP retention systems. KW - Microplastics KW - TED-GC/MS KW - Sinking velocities KW - Transport PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-635449 DO - https://doi.org/10.1021/acs.est.5c04165 SN - 0013-936X VL - 59 IS - 26 SP - 13434 EP - 13446 PB - American Chemical Society (ACS) AN - OPUS4-63544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Topolniak, Ievgeniia A1 - Silbernagl, Dorothee A1 - Altmann, Korinna A1 - Sturm, Heinz T1 - Long-time behavior of surface properties of microstructures fabricated by multiphoton lithography N2 - The multiphoton lithography (MPL) technique represents the future of 3D microprinting, enabling the production of complex microscale objects with high precision. Although the MPL fabrication parameters are widely evaluated and discussed, not much attention has been given to the microscopic properties of 3D objects with respect to their surface properties and time-dependent stability. These properties are of crucial importance when it comes to the safe and durable use of these structures in biomedical applications. In this work, we investigate the surface properties of the MPL-produced SZ2080 polymeric microstructures with regard to the physical aging processes during the post-production stage. The influence of aging on the polymeric microstructures was investigated by means of Atomic Force Microscopy (AFM) and X-ray Photoelectron Spectroscopy (XPS). As a result, a time-dependent change in Young’s Modulus, plastic deformation, and adhesion and their correlation to the development in chemical composition of the surface of MPL-microstructures are evaluated. The results presented here are valuable for the application of MPL-fabricated 3D objects in general, but especially in medical technology as they give detailed information of the physical and chemical time-dependent dynamic behavior of MPL-printed surfaces and thus their suitability and performance in biological systems. KW - Multiphoton lithography KW - Additive manufacturing KW - Microfabrication KW - SZ2080 negative photo-resist KW - Young´s modulus KW - Aging KW - Surface properties KW - X-ray photoelectron spectroscopy KW - Atomic force microscopy KW - Force-distance-curve PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542166 DO - https://doi.org/10.3390/nano11123285 SN - 2079-4991 VL - 11 IS - 12 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-54216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Axel A1 - Altmann, Korinna A1 - Kocher, B. A1 - Braun, U. T1 - Determination of tire wear markers in soil samples and their distribution in a roadside soil N2 - Tire wear (TW) constitutes a significant source of microplastic in terrestrial ecosystems. It is known that particles emitted by roads can have an effect up to 100 m into adjacent areas. Here, we apply for the first-time thermal extraction desorption gas chromatography-mass spectrometry (TED-GC/MS) to determine TW in soil samples by detection of thermal decomposition products of styrene-butadiene rubber (SBR), without additional enrichment. Additionally, zinc contents were determined as an elemental marker for TW. Mixed soil samples were taken along three transects along a German motorway in 0.3, 2.0, and 5.0 m distance from the road. Sampling depths were 0–2, 2–5, 5–10, and 10–20 cm. Four fine fractions, 1 000–500, 500–100, 100–50, and <50 μm, were analyzed. TW contents based on SBR ranged from 155 to 15 898 mg kg−1. TW contents based on zinc were between 413 and 44 812 mg kg−1. Comparison of individual values of SBR and zinc reveals SBR as a more specific marker. Results confirm that most TW ends up in the topsoil within a 2 m distance. The sampling strategy resulted in representative data for a larger area. Standard deviations of quadruple TED-GC/MS determination of SBR were <10% for all grain size fractions. TED-GC/MS is a suitable analytical tool for determining TW in soil samples without the use of toxic chemicals, enrichment, or special sample preparation. KW - Microplastic KW - TED-GC/MS KW - Tire wear PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543344 DO - https://doi.org/10.1016/j.chemosphere.2022.133653 VL - 294 SP - 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-54334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Abusafia, A. A1 - Scheid, C. A1 - Meurer, Maren A1 - Altmann, Korinna A1 - Dittmer, U. A1 - Steinmetz, H. T1 - Microplastic sampling strategies in urban drainage systems for quantification of urban emissions based on transport pathways N2 - Tracking waterborne microplastic (MP) in urban areas is a challenging task because of the various sources and transport pathways involved. Since MP occurs in low concentrations in most wastewater and stormwater streams, large sample volumes need to be captured, prepared, and carefully analyzed. The recent research in urban areas focused mainly on MP emissions at wastewater treatment plants (WWTPs), as obvious entry points into receiving waters. However, important transport pathways under wet-weather conditions are yet not been investigated thoroughly. In addition, the lack of comprehensive and comparable sampling strategies complicated the attempts for a deeper understanding of occurrence and sources. The goal of this paper is to (i) introduce and describe sampling strategies for MP at different locations in a municipal catchment area under dry and wet-weather conditions, (ii) quantify MP emissions from the entire catchment and two other smaller ones within the bigger catchment, and (iii) compare the emissions under dry and wet-weather conditions. WWTP has a high removal rate of MP (>96%), with an estimated emission rate of 189 kg/a or 0.94 g/[population equivalents (PEQ · a)], and polyethylene (PE) as the most abundant MP. The specific dry-weather emissions at a subcatchment were ≈30 g/(PEQ · a) higher than in the influent of WWTP with 23 g/(PEQ · a). Specific wet-weather emissions from large sub-catchment with higher traffic and population densities were 1952 g/(ha · a) higher than the emissions from smaller catchment (796 g/[ha · a]) with less population and traffic. The results suggest that wet-weather transport pathways are likely responsible for 2–4 times more MP emissions into receiving waters compared to dry-weather ones due to tire abrasion entered from streets through gullies. However, more investigations of wet-weather MP need to be carried out considering additional catchment attributes and storm event characteristics. KW - Combined sewer system KW - Large volume samplers KW - Microplastic pollution KW - Separate sewer system KW - Stormwater retention tank PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568271 DO - https://doi.org/10.1002/appl.202200056 SP - 1 EP - 12 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, S. A1 - Horstmann, J. A1 - Altmann, Korinna A1 - Braun, U. A1 - Hagendorf, C. T1 - A reference methodology for microplastic particle size distribution analysis: Sampling, filtration, and detection by optical microscopy and image processing N2 - Microplastic (MP) contamination in natural water circulation is a concern for environmental issues and human health. Various types of polymer materials have been identified and were detected in MP analytic test procedures. Beyond MP polymer type, particle size and form play a major role in water analysis due to possible negative toxicologic effects on flora and fauna. However, the correct quantitative measurement of MP size distribution over several orders of magnitude is strongly influenced by sample preparation, filtration materials and processes, and microanalytical techniques, as well as data acquisition and analysis. In this paper, a reference methodology is presented aiming at an improved quantitative analysis of MP particles. An MP analysis workflow is demonstrated including all steps from reference materials to sample preparation, filtration handling, and MP particle size distribution analysis. Background-corrected particle size distributions (1–1000 µm) have been determined for defined polyethylene (PE) and polyethylene terephthalate (PET) reference samples. Microscopically measured particle numbers and errors have been cross-checked with the total initial mass. In particular, defined reference MP samples (PE, PET) are initially characterized and applied to filtration experiments. Optical microscopy imaging on full-area Si filters with subsequent image analysis algorithms is used for statistical particle size distribution analysis. To quantify the effects of handling and filtration, several blind tests with distilled water are carried out to determine the particle background for data evaluation. Particle size distributions of PE and PET reference samples are qualitatively and quantitatively reproduced with respect to symmetry, and maximum and cut-off diameter of the distribution. It is shown that especially MP particles with a radius of >50 µm can be detected and retrieved with high reliability. For particle sizes <50 µm, a significant interference with background contamination is observed. Data from blank samples allows a correction of background contaminations. Furthermore, for enhanced sampling statistics, the recovery of the initial amount of MP will be qualitatively shown. The results are intended as an initial benchmark for MP analytics quality. This quality is based on statistical MP particle distributions and covers the complete analytic workflow starting from sample preparation to filtration and detection. Microscopic particle analysis provides an important supplement for the evaluation of established spectroscopic methods such as Fourier-transform infrared spectroscopy or Raman spectroscopy. KW - Drinking water KW - Filtration KW - Microplastics detection KW - Quality control KW - Statistical particle distribution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567625 DO - https://doi.org/10.1002/appl.202200055 SN - 2702-4288 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiesner, Yosri A1 - Hoffmann, Thomas A1 - Range, David A1 - Altmann, Korinna T1 - Microplastics in sediments of the river Rhine—A workflow for preparation and analysis of sediment samples from aquatic river systems for monitoring purposes N2 - AbstractMicroplastics (MP) can be detected in all environmental systems. Marine and terrestrial aquatic systems, especially the transported suspended solids, have often been the focus of scientific investigations in the past. Sediments of aquatic river systems, on the other hand, were often ignored due to the time‐consuming sample preparation and analysis procedures. Spectroscopic measurement methods counting particle numbers are hardly suitable as detection methods, because there are plenty of natural particles next to a small number of MP particles. Integral methods, such as thermoanalytical methods are determining the particle mass independently of the inorganic components.In this study, a workflow for sample preparation via density separation and subsequent analysis by thermal extraction desorption‐gas chromatography/mass spectrometry is presented, which leads to representative and homogeneous samples and allows fast and robust MP mass content measurements suitable for routine analysis. Polymers were identified and quantified in all samples. Polyethylene and styrene‐butadiene rubber are the dominant polymers, besides polypropylene and polystyrene. Overall, total polymer masses between 1.18 and 337.0 µg/g could be determined. Highest MP concentrations in riverbed sediment are found in sites characterized by low flow velocities in harbors and reservoirs, while MP concentrations in sandy/gravelly bed sediments with higher flow velocities are small. KW - Microplastics KW - Density separation KW - TED-GC/MS KW - NaI PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597335 DO - https://doi.org/10.1002/appl.202200125 VL - 3 IS - 2 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-59733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Seasonal microplastic concentrations along the rivers Rhine and Danube N2 - Over the last 20 years, many researchers, politicians and citizens have become increasingly aware of the growing plastic problem of our time. A lack of recycling concepts and plastic collection points as well as careless dumping lead to accumulation of plastic products in the environment. Natural weathering can cause these plastics to degrade and fractionate, meaning that microplastics (1 1,000 µm, ISO/TR 21960:2020) and nanoplastics (< 1 µm, ISO/TR 21960:2020) of various synthetic polymer materials can now be detected in all parts of the world. Whether microplastics or nanoplastics pose a toxicological hazard is being investigated in a variety of ways. Valid results are still pending. However, the EU precautionary principle applies to micro- and nanoplastics. Monitoring of microplastics is already required in the revision of the Drinking Water and Wastewater Framework Directive. Reliable monitoring of rivers can be carried out by sampling with sedimentation boxes and microplastic detection by using thermal extraction desorption gas chromatography/mass spectrometry (TED-GC/MS) in routine operation (Figure 1). The river Rhine was sampled for microplastic masses at three different sampling locations over a period of one year and in addition the Danube at randomized sampling locations The TED-GC/MS results showed that various synthetic polymers frequently produced in industry, such as polyethylene, polypropylene or polystyrene as well as the tire compound styrene-butadiene rubber were found. The work not only shows a possible workflow for monitoring concepts, but also provides information on environmentally relevant concentrations of microplastics and tire components in surface waters. This in turn is necessary for ecotoxicological studies. T2 - ESOPS CY - Berlin, Germany DA - 09.09.2024 KW - Microplastics KW - TED-GC/MS KW - Polymer 3R PY - 2024 AN - OPUS4-61016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Béalu, Zoé A1 - Walther, Johanna A1 - Abusafia, Attaallah A1 - Altmann, Korinna A1 - Meurer, Maren A1 - Gretzschel, Oliver A1 - Schäfer, Michael A1 - Steinmetz, Heidrun T1 - Removal of Organic Micropollutants and Microplastics via Ozonation Followed by Granular Activated Carbon Filtration N2 - Discharge from Wastewater Treatment Plants (WWTPs) can result in the emission of organic micropollutants (OMPs) and microplastics (MPs) into the aquatic environment. To prevent this harmful release, a pilot plant consisting of an ozonation followed by a granular activated carbon (GAC) filter was operated at a WWTP in Germany, and its side-effects on the concentrations of nitrogen (N) and phosphorous (P) compounds were measured. Over 80% of OMPs and transformation products were removed during the operating time (around 6000 bed volumes) no matter the ozone dose (from around 0.1 to 0.5 mgO3/mgDOC), except for Diatrizoic acid, whose breakthrough appeared at 3500 BV. Formation of the oxidation by-product, NDMA, increased with higher ozone doses, but the concentration remained below 100 ng/L. Bromate was formed at a higher ozone dose (0.4 mgO3/mgDOC) but at a low concentration—below 10 µg/L. The MP particles detected in the inflow (PE, SBR, PP, and PS) were effectively eliminated to a high degree, with a removal rate of at least 92%. Carbon parameters (COD, DOC, and SAC254) were removed further by the pilot plant, but to different extents. As expected, nitrate was formed during ozonation, while nitrite’s concentration decreased. Further, nitrite decreased and nitrate increased within the GAC filter, while ammonium was eliminated by at least 90%. Total P concentration decreased after the pilot, but the concentration of PO4-P increased. KW - Microplastics KW - TED-GC/MS KW - Granular Activated Carbon Filtration KW - Removal of Organic Micropollutants KW - Wastewater treatment plant PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615209 DO - https://doi.org/10.3390/environments11110241 VL - 11 IS - 11 SP - 1 EP - 38 PB - MDPI AG AN - OPUS4-61520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kittner, Maria A1 - Bauer, Vanessa A1 - Altmann, Korinna A1 - Kraft, Oliver A1 - Nordmann, Thomas A1 - Kalbe, Ute T1 - Mikroplastik-Austrage aus Kunststoffrasenplatzen ins Grundwasser N2 - Sportplätze aus Kunststoffrasen haben sich im Breitensport etabliert, weshalb ihre Anzahl jährlich zunimmt. Dabei werden Umwelt- und Gesundheitsrisiken, insbesondere durch Mikroplastik-Austräge, kontrovers diskutiert. Um die ungenügende Datenlage zur Menge des Austrages an Mikroplastik zu verbessern, haben sich zwei individuelle Studien mit dieser Forschungsfrage mit Fokus auf den Boden-Grundwasser-Pfad befasst, deren Ergebnisse hier erstmalig gemeinsam vorgestellt werden. Die erste Studie simulierte unter Laborbedingungen Mikroplastik-Emissionen von drei Kunststoffrasen-Szenarien in unterschiedlichen Alterungszuständen und analysierte thermoanalytisch. Die zweite Studie untersuchte Grundwasser-Proben von zwei Realsportplätzen, die 1 m unter dem Grundwasserspiegel entnommen und spektroskopisch untersucht wurden. Dies ermöglicht erstmalig einen Vergleich von Mikroplastik-Austrägen über das Sickerwasser in verschiedenen Bodentiefen. Die Labor-Ergebnisse ergaben je nach Alterungszustand des Kunststoffrasenplatzes Mikroplastik-Emissionen zwischen < 0,1 μg/L und 26,8 μg/L in 30 cm Bodentiefe. Wohingegen in den Grundwasser-Proben der Realsportplätze ab 4 m Bodentiefe keine Kunststoffrasen-Partikel detektiert wurden. Dies deutet darauf hin, dass vermehrt Mikroplastik durch Alterung aus Kunststoffrasen entsteht und im Sickerwasser ausgetragen wird, aber der Boden Mikroplastik- Partikel ≥ 5 μm durch Filtrationseffekte zurückhält, sodass diese im Grundwasser nicht nachweisbar waren. KW - Kunststoffrasen, Alterung, Mikroplastik, Elution, Schadstoffe PY - 2025 DO - https://doi.org/10.37307/j.1868-7741.2025.04.05 SN - 1868-7741 VL - 30 IS - 4 SP - 156 EP - 161 PB - Erich Schmidt Verlag GmbH & Co. KG AN - OPUS4-65098 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Welche Rolle spielen Textilien als Mikroplastik-Quelle im Abwasser? N2 - In diesem Vortrag wird die Rolle der Waschmaschine als Eintragspfad von Mikroplastik in das Abwasser diskutiert und eine experimentelle Annäherung an das Problem beschrieben. T2 - Wasserwirtschaftliches Kolloquium der TU Berlin CY - Berlin, Germany DA - 14.12.2023 KW - Mikroplastik KW - TED-GC/MS KW - Waschmaschine PY - 2023 AN - OPUS4-59278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Systemverständnis und Untersuchungsstrategien von Kunststoffeinträgen in die Umwelt – Ergebnisse des RUSEKU-Forschungsprojektes N2 - Ziel des Vortrages ist die Vermittlung der Herausforderungen der Mikroplastik-Analytik sowie der Harmonisierung der Analytik und des Ergebnistransfers in die Normung. T2 - Jahresabschluss-Sitzung GA "Mensch und Umwelt" CY - Online meeting DA - 24.11.2021 KW - Mikroplastik KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-53830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Yusenko, Kirill A1 - Stawski, Tomasz A1 - Kulow, Anicó A1 - Cakir, Cafer Tufan A1 - Röder, Bettina A1 - Naese, Christoph A1 - Britzke, Ralf A1 - Sintschuk, Michael A1 - Emmerling, Franziska T1 - BAMline - A real-life sample materials research beamline N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. The BAMline, a real-life sample materials research beamline, provides unique insights into materials’ electronic and chemical structure at different time and length scales. The beamline specializes in x-ray absorption spectroscopy, x-ray fluorescence spectroscopy, and tomography experiments. This enables real-time optimization of material properties and performance for various applications, such as energy transfer, energy storage, catalysis, and corrosion resistance. This paper gives an overview of the analytical methods and sample environments of the BAMline, which cover non-destructive testing experiments in materials science, chemistry, biology, medicine, and cultural heritage. We also present our own synthesis methods, processes, and equipment developed specifically for the BAMline, and we give examples of synthesized materials and their potential applications. Finally, this article discusses the future perspectives of the BAMline and its potential for further advances in sustainable materials research. KW - Extended X-ray absorption fine structure KW - Energy storage KW - Environmental impacts KW - Nondestructive testing techniques KW - X-ray fluorescence spectroscopy KW - Corrosion KW - Near edge X-ray absorption fine structure spectroscopy KW - X-ray absorption spectroscopy PY - 2023 DO - https://doi.org/10.1063/5.0157194 VL - 158 IS - 24 SP - 1 EP - 22 PB - AIP Publishing AN - OPUS4-57824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Heymann, S. A1 - Braun, U. A1 - Bannick, C.-G. A1 - Heller, C. A1 - Fuchs, M. A1 - Scheid, C. A1 - Abusafia, A. A1 - Steinmetz, H. A1 - Ricking, M. A1 - Kerndorff, A. T1 - Untersuchungsverfahren von Mikroplastikgehalten im Wasser für Praxis und Wissenschaft N2 - Zielsetzung des vom Bundesministerium für Bildung und Forschung geförderten Projektes RUSEKU war es, repräsentative Untersuchungsstrategien für die Detektion von Mikroplastik mittels TED GC/MS in wässerigen Medien zu ermitteln. Dabei wurden verschiedene Probenahmekonzepte und – verfahren für unterschiedliche Fallgestaltungen und Fragestellungen untersucht, sowie neue Filtersysteme entwickelt. Bei der Detektion der Partikel lag der Fokus auf der Anwendung und Weiterentwicklung der ThermoExtraktion/Desorption-Gaschromatographie-Massenspektrometrie (TED-GC/MS) zur Bestimmung von Mikroplastikgehalten. Anwendung fanden die Methoden bei der Beprobung von Flaschenwasser, Waschmaschinenabläufen, dem urbanen Abwassersystem der Stadt Kaiserslautern, sowie in Oberflächengewässer. KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik KW - Probennahme PY - 2021 VL - 14. Jahrgang IS - 3 SP - 147 EP - 152 PB - Deutschen Vereinigung für Wasserwirtschaft, Abwasser und Abfall CY - Hennef AN - OPUS4-52260 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisentraut, Paul A1 - Altmann, Korinna T1 - Repräsentative Mikroplastik-Detektion in Umweltproben - Weiterentwicklung der TED-GC/MS N2 - Die große Herausforderung in der Detektion von Mikroplastik (MP)‑Partikeln (1-1000 µm) besteht darin, sie neben Millionen von natürlichen Partikeln in Umweltproben nachzuweisen. Zum Aufspüren von Senken, Eintragspfaden und für Monitoring-Kampagnen ist ein schnelles, automatisiertes Verfahren unerlässlich. Ein solches Verfahren wurde an der Bundesanstalt für Materialforschung und -prüfung (BAM) mit der ThermoExtraktion/Desorption-Gaschromatographie-Massenspektrometrie (TED-GC/MS) in den letzten Jahren entwickelt. KW - Mikroplastik KW - TED-GC/MS PY - 2021 UR - https://analyticalscience.wiley.com/do/10.1002/was.0004000195 SN - 0016-3538 SP - 2 EP - 5 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54266 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P-T T1 - Evaluation of Toxicological Characteristics of Airborne Nano/Microplastic Particles From the Industrial Environment N2 - Micro and nano plastic (MNPs) particles and fibres represent a global scale contamination source with hazard potential. They can be identified all around our environment, even in air, soil and water. One of the major global MNPs polluters is the textile industry, which generates plastic particles (nylon, polyester, polyurethane, polyolefin, acrylic etc.) during the manufacturing processes. The study analyses the level of particle concentration outside a company that processes textile yarns, but also from the proximity of workplaces using an online air samplers with cascade and mono filter holders for silicon (Si) and quartz filters, respectively. A laser detector was used for real- time counting of particles of six size classes (PM0.3-PM10). Silicon (Si) filters with a diameter of 9 mm and pore sizes of 10 µm and 1 µm and quartz filters with a diameter of 25 mm and a pore size of 1.2 µm were used for particle sampling. A special holder was designed and made for selective sampling (PM10 and PM1.0) on Si filters. Quartz filters were pre-calcined (8000C) before collection. Sampling parameters: airflow (GilAir Plus pump) -2 l/m3, collection time -3 hours; starting time 7.00 am (T1)/2.00 pm (T2), intermittent natural ventilation, average temperature and humidity: 23.3 0C, RH: 52.5%. The weight of particles collected (µg) on the quart filters was 4.9E-05 (T1) and 5.1E-05 (T2) and on the Si filters 3,2 E-05(T1) and 5E-06(T2). The total number of the outside particles (PM0,3-PM10) was situated between 3584,58 (T1)-15165,05(T2) and inside 9901(T1) and 12921,61(T2). The highest number of PM 10 particles inside was 72/m3 and of PM0.3 particles 71979/m3. The samples were characterized using electron microscopy and µRaman spectroscopy. All samples showed a high concentration of particles on the filter. Samples show only particles with irregular shapes. The equivalent particle diameter was for PM10: 1-5 µm and PM1<1 µm. The total Ion Chromatogram shows the presence of PET-type polymer and the TED GS-MS analysis shows that the weight of the collected particles is PET. After extracting the particles from the quartz filters, they were tested for evaluation of the cytotoxic potential of preparations on human monocyte-macrophage cell cultures and peripheral lymphocytes. In the first case, the level of cytotoxicity was at the border between non-cytotoxic and cytotoxic and in the second test the result was moderate cytotoxic. T2 - SETAC Europe 2025 CY - Vienna, Austria DA - 11.05.2025 KW - Microplastics KW - TED-GC/MS KW - Nanoplastics KW - Raman microscopy PY - 2025 AN - OPUS4-63378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. T1 - Simulationsdaten zur photooxidativen Beanspruchung an verschiedenen geografischen Freibewitterungs-Standorten N2 - Freibewitterungen weisen grundsätzlich eine hohe Variabilität der jeweiligen Intensität der Beanspruchungsparameter auf; sie sind nicht einfach wiederholbar. Um dennoch die Ergebnisse einer Beanspruchung vergleichen zu können, ist eine aussagekräftige Charakterisierung der Freibewitterung wichtig. Traditionell werden Daten bekannter Einflussgrößen wie Globalstrahlung, Temperatur oder Feuchtewerte herangezogen. Obwohl man weiß, dass diese Größen an den exponierten Oberflächen wechselwirken und kombiniert als Mikroklima Einfluss auf Degradationsprozesse nehmen, werden schon aus Praktikabilitätsgründen diese separat als klimatische Messgrößen angegeben. Die Aussagekraft dieser Daten ist mäßig. Ziel dieses Beitrags ist es, die Aussagekraft und damit Vergleichbarkeit zu erhöhen, indem diese Messdaten als Stundendaten zu Wirkintegralen vorverarbeitet und jahresweise akkumuliert werden. Betrachtet wird dafür der Prozess der Photooxidation, da dieser Alterungs-mechanismus bei allen Kunststoffen auftritt. Für eine einfache Modellierung wird die wirksame UV-Bestrahlung, gewichtet mit einer Arrhenius-abhängigen Ober¬flächen-temperatur (TOF), über den Beanspruchungszeitraum von hier je einem Jahr akkumuliert. Die Idee einer solchen Messgröße für photooxidative Ober¬flächen¬alterung wurde bereits vorgestellt [1]. Dort wurde ein Gerät vor¬geschlagen, mit dem dieser Wert für verschieden absorbierende Oberflächen für die Dauer einer Exposition akkumuliert wird, und ergänzend eine Abschätzung der Betauungs¬zeiten dieser Referenz-Oberflächen erfolgen könnte. Hier soll es um eine rechnerisch generierte Zusammenstellung dieser photo¬oxidativen 1-Jahres-Alterungswerte für verschiedene Standorte gehen. Ein Temperaturfaktor erfasst dabei den Einfluss der Strahlungserwärmung auf eine weiße, graue bzw. schwarze Referenzoberflächen, spiegelt also die Kopplung von solarer Strahlung und Temperatur wider [1]. Ermittelt wird er aus Stunden¬daten der Globalstrahlung und der Lufttemperatur. Die spektrale Wirkung wird aus Sonnenhöhenständen entsprechend der geografischen Breite mit Hilfe der FastRT-Oberfläche [2] als PiT·h-Wert abgeschätzt [3]. Anhand der errechneten Jahreswerte können die Schweregrade der photo¬oxidativen Beanspruchung an den verschiedenen Standorten unmittelbar verglichen werden. Die gezeigten Simulationsdaten für ein solches „elektronisches Referenzmaterial“ für photooxidative Degradation zeigen die prinzipielle Möglichkeit einer Kartografierung solcher Daten auf. T2 - 53. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 26.03.2025 KW - Polymer 3R, UV, Bestrahlung, Bewitterung PY - 2025 SN - 978-3-9826129-2-8 VL - 53 SP - 19 EP - 28 PB - Gesellschaft für Umweltsimulation e.V. CY - 76327 Pfinztal (Berghausen) AN - OPUS4-62902 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Trubiroha, Peter A1 - Wachtendorf, Volker T1 - Significance of new data pairs for irradiance and (surface) temperature N2 - There is consent that UV irradiance and temperature at the place of photodegradation are the most important environmental parameters in weathering, along with humidity. This contribution shows how an improvement in the measurement data situation can improve the significance and comparability of outdoor exposures. Photooxidative ageing is calculated using sample polymers for which the corresponding modelling data (Exposure Response Functions, ERF) is available. The mean square deviations are estimated, which result from using different spectral irradiances and different spectral sensitivities, both of the sensors and the polymers. It will be shown here how the significance of the irradiance values increases with increasing approximation of the spectral sensitivities of the sensor and polymer. Also, the mean square deviations are estimated, which result from using different activation energies and surface temperatures. A selection of different variables to describe the weathering exposure is created. The potential of either individual values or data pairs is evaluated in terms of significance or correlation to the calculated photooxidative ageing. Recording hourly data also enables subsequent evaluations of individual test specimens, adapted to the respective colour or to determine activation energies. An accumulated value, calculated from PIT-radiometer irradiance and a suited surface temperature, can provide a comparison of different outdoor exposures over different locations or years. Thus, a characterisation of the weathering exposure would be related to a reference spectral sensitivity (much closer to a polymer than that of a common UV radiometer), one reference activation energy, and different surface temperature scenarios with, on the one hand, graded solar absorptions (white / grey / black) and, on the other hand, different thermal couplings (coated metal / thick plastic). This results in three values each for plastic samples and coated metals (light / grey / dark). It will never be possible to accurately predict the weathering tests for individual samples (with their specific sensitivities), but the proposed approaches can go a long way towards the comparability of outdoor weathering exposures. T2 - 10th European Weathering Symposium EWS CY - Graz, Austria DA - 11.09.2024 KW - Polymer 3R KW - Outdoor weathering PY - 2024 SN - 978-3-9826129-1-1 SP - 121 EP - 133 PB - Stober Medien GmbH CY - Eggenstein AN - OPUS4-61291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Significance of new data pairs for irradiance and (surface) temperature N2 - There is consent that UV irradiance and temperature at the place of photodegradation are the most important environmental parameters in weathering, along with humidity. This contribution shows how an improvement in the measurement data situation can improve the significance and comparability of outdoor exposures. Photooxidative ageing is calculated using sample polymers for which the corresponding modelling data (Exposure Response Functions, ERF) is available. The mean square deviations are estimated, which result from using different spectral irradiances and different spectral sensitivities, both of the sensors and the polymers. It will be shown here how the significance of the irradiance values increases with increasing approximation of the spectral sensitivities of the sensor and polymer. Also, the mean square deviations are estimated, which result from using different activation energies and surface temperatures. A selection of different variables to describe the weathering exposure is created. The potential of either individual values or data pairs is evaluated in terms of significance or correlation to the calculated photooxidative ageing. Recording hourly data also enables subsequent evaluations of individual test specimens, adapted to the respective colour or to determine activation energies. An accumulated value, calculated from PIT-radiometer irradiance and a suited surface temperature, can provide a comparison of different outdoor exposures over different locations or years. Thus, a characterisation of the weathering exposure would be related to a reference spectral sensitivity (much closer to a polymer than that of a common UV radiometer), one reference activation energy, and different surface temperature scenarios with, on the one hand, graded solar absorptions (white / grey / black) and, on the other hand, different thermal couplings (coated metal / thick plastic). This results in three values each for plastic samples and coated metals (light / grey / dark). It will never be possible to accurately predict the weathering tests for individual samples (with their specific sensitivities), but the proposed approaches can go a long way towards the comparability of outdoor weathering exposures. T2 - 10th European Weathering Symposium EWS CY - Graz, Austria DA - 11.09.2024 KW - Polymer 3R KW - Outdoor weathering PY - 2024 AN - OPUS4-61292 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Trubiroha, P. A1 - Giehl, A. A1 - Schönlein, A. A1 - Feil, F. T1 - Normenvorschlag zur Bewitterung transparenter oder transluzenter Kunststoffe N2 - Aufgrund des tieferen Eindringens der solaren Strahlung treten bei transparenten und bei transluzenten (durchscheinenden) Kunststoffen veränderte Bedingungen gegenüber opaken Proben auf. Dies kann zu speziellen Effekten und damit zu einem abweichenden Bewitterungsverhalten führen. Auch aus Mangel an geeigneten Normen werden diese Effekte häufig vernachlässigt. Deshalb initiiert der DIN-FNK auf ISO-Ebene ein entsprechendes Dokument. Die Norm ist in der Form eines Technical Reports geplant. In einem ersten Teil sollen die Besonderheiten transparenter oder transluzenter Kunststoffe erläutert werden, um den Nutzer für mögliche Probleme zu sensibilisieren. Im zweiten Teil werden Empfehlungen für Bestrahlung oder Bewitterung herausgearbeitet. In einem dritten Teil geht es dann um Besonderheiten bei der Messung von Eigenschaftsänderungen transparenter bzw. transluzenter Kunststoffe. In informativen Anhängen sollen verschiedene Beispiele die Thematik illustrieren. T2 - 51. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 29.03.2023 KW - Bewitterung KW - Polymer 3R KW - Bestrahlung KW - UV PY - 2023 SN - 978-3-9818507-8-9 SP - 39 EP - 46 PB - Gesellschaft für Umweltsimulation e.V. CY - Pfinztal (Berghausen) AN - OPUS4-57271 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Simulationsdaten zur photooxidativen Beanspruchung an verschiedenen geografischen Freibewitterungs-Standorten N2 - Freibewitterungen weisen grundsätzlich eine hohe Variabilität der jeweiligen Intensität der Beanspruchungsparameter auf; sie sind nicht einfach wiederholbar. Um dennoch die Ergebnisse einer Beanspruchung vergleichen zu können, ist eine aussagekräftige Charakterisierung der Freibewitterung wichtig. Traditionell werden Daten bekannter Einflussgrößen wie Globalstrahlung, Temperatur oder Feuchtewerte herangezogen. Obwohl man weiß, dass diese Größen an den exponierten Oberflächen wechselwirken und kombiniert als Mikroklima Einfluss auf Degradationsprozesse nehmen, werden schon aus Praktikabilitätsgründen diese separat als klimatische Messgrößen angegeben. Die Aussagekraft dieser Daten ist mäßig. Ziel dieses Beitrags ist es, die Aussagekraft und damit Vergleichbarkeit zu erhöhen, indem diese Messdaten als Stundendaten zu Wirkintegralen vorverarbeitet und jahresweise akkumuliert werden. Betrachtet wird dafür der Prozess der Photooxidation, da dieser Alterungs-mechanismus bei allen Kunststoffen auftritt. Für eine einfache Modellierung wird die wirksame UV-Bestrahlung, gewichtet mit einer Arrhenius-abhängigen Ober¬flächen-temperatur (TOF), über den Beanspruchungszeitraum von hier je einem Jahr akkumuliert. Die Idee einer solchen Messgröße für photooxidative Ober¬flächen¬alterung wurde bereits vorgestellt [1]. Dort wurde ein Gerät vor¬geschlagen, mit dem dieser Wert für verschieden absorbierende Oberflächen für die Dauer einer Exposition akkumuliert wird, und ergänzend eine Abschätzung der Betauungs¬zeiten dieser Referenz-Oberflächen erfolgen könnte. Hier soll es um eine rechnerisch generierte Zusammenstellung dieser photo¬oxidativen 1-Jahres-Alterungswerte für verschiedene Standorte gehen. Ein Temperaturfaktor erfasst dabei den Einfluss der Strahlungserwärmung auf eine weiße, graue bzw. schwarze Referenzoberflächen, spiegelt also die Kopplung von solarer Strahlung und Temperatur wider [1]. Ermittelt wird er aus Stunden¬daten der Globalstrahlung und der Lufttemperatur. Die spektrale Wirkung wird aus Sonnenhöhenständen entsprechend der geografischen Breite mit Hilfe der FastRT-Oberfläche [2] als PiT·h-Wert abgeschätzt [3]. Anhand der errechneten Jahreswerte können die Schweregrade der photo¬oxidativen Beanspruchung an den verschiedenen Standorten unmittelbar verglichen werden. Die gezeigten Simulationsdaten für ein solches „elektronisches Referenzmaterial“ für photooxidative Degradation zeigen die prinzipielle Möglichkeit einer Kartografierung solcher Daten auf. T2 - 53. Jahrestagung der GUS CY - Stutensee, Germany DA - 26.3.2025 KW - Polymer 3R KW - UV KW - Bestrahlung KW - Bewitterung PY - 2025 AN - OPUS4-62903 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Digitale Umweltsimulation am Beispiel der Photooxidation von Polymeren N2 - Die Umweltwirkungen auf ein Material werden als Überlapp der Funktionskurven von Materialempfindlichkeit und einwirkenden Umweltparametern betrachtet. Wenn entweder die Empfindlichkeit oder die Beanspruchungen Null sind, ergibt sich auch keine Umweltwirkung und bei beidseitig Werten größer Null das jeweilige Produkt der beiden. Die Akkumulation der nicht-reversiblen Effekte über die Zeit und allen Eigenschaftsänderungen entspricht der Alterung des Materials für den jeweiligen Expositionszeitraum. Die digitale Umweltsimulation gliedert sich hier in drei Teilaspekte. Ein erster, rein materialwissenschaftlicher Teil hat die Aufgabe, alle relevanten Materialempfindlichkeiten experimentell zu quantifizieren. Ein zweiter – unter Umständen numerischer Teil – hat die Aufgabe, das Bauteil und seine Einbaulage zu digitalisieren und aus den makroskopischen Umgebungsbedingungen die relevanten mikroklimatischen Umweltparameter für alle Oberflächen- oder Volumenelemente zu bestimmen. In einem dritten Teil werden die Einwirkungen über den betrachteten Zeitraum berechnet und kumuliert. Dieses Konzept, das auf den so genannten Expositions-Reaktions-Funktionen (ERF) basiert, wird an Beispielen der Photoxidation erläutert. Dieses Vorgehen wurde schon beim ViPQuali-Projekt als Numerische Umweltsimulation umgesetzt. Überprüft werden muss das Modell unbedingt an einer realitätsnahen Validierungsbeanspruchung. Hier werden die ermittelten ERFs mit über den kompletten Beanspruchungszeitraum geloggten Umweltparametern gekoppelt, um die berechnete mit der experimentell erfahrenen Alterungswirkung zu vergleichen. Nur so kann sichergestellt sein, dass alle für die Anwendungsumgebung relevanten Materialempfindlichkeiten einbezogen wurden. T2 - 52. Jahrestagung der GUS CY - Blankenloch, Germany DA - 26.03.2024 KW - Polymer 3R KW - UV KW - Bestrahlung KW - Bewitterung PY - 2024 AN - OPUS4-59831 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Gedanken, Tipps & Tricks zu künstlichen Bewitterungsprüfungen N2 - Die Fragestellung kann nur exemplarisch dargestellt werden, aber ist hoffentlich auch für langjährige Praktiker in den ausgewählten Punkten interessant. Es sollen für folgende Bereiche Beispiele gegeben werden: Probenvorbereitung, Testvorbereitung, Testdurchführung und Auswertung. T2 - 53. Jahrestagung der GUS 2025; Umwelteinflüsse erfassen, simulieren, bewerten. CY - Stutensee, Germany DA - 26.03.2025 KW - Künstliche Bewitterung KW - Umweltsimulation KW - Wechseltemperaturen KW - Prüfung KW - UV KW - Feuchte KW - Beregnung PY - 2025 AN - OPUS4-62862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja T1 - Combined impact of UV radiation and nitric acid (HNO3) on HDPE jerrycans – comparison of outdoor and lab test N2 - A damaging action of HNO3-55% only occurs in combination with its decomposition into nitrous gases, which can be caused by UV radiation. In a laboratory test, transparent HDPE jerrycans have been exposed to both UV radiation and 55 wt-% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The respective damages are compared with FTIR spectroscopy in ATR and HT-gel permeation chromatography (GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. The gradual increase in oxidative damage shows the good reproducibility of the lab exposure. The decomposition of nitric acid into nitrous gases by UV radiation – as well as the jerrycan oxidation – is also observed at lower HNO3 concentration (28 wt- %). Similar results are obtained after outdoor tests. Again, the damage occurs only after combined exposure, in contrast to the exposures to UV only and to HNO3 only, which were conducted in parallel. Outdoor exposures are most readily accepted as they represent possible end-use conditions. However, the reproducibility of these exposures is poor due to the large temporal variations in weather. There are also several safety risks, which is why the number of replicates remains limited. Since the outdoor and lab exposure tests show the same qualitative results, it is appropriate to conduct systematic studies in the laboratory. After 6 days of lab exposure, the oxidation damage is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. It should be noted that this amount can also occur in two sunny weeks. T2 - 24th iapri World Packaging Conference CY - Valencia, Spain DA - 17.06.2024 KW - UV exposure KW - Nitric acid KW - Polyethylene KW - Oxidation PY - 2024 AN - OPUS4-60416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - What can thermoanalytical methods do for you ? N2 - This presentation summarizes outcomes of the CUSP projects POLYRISK and PlasticsFatE according to thermoanalytical methods.It highlights the importants of analytical methods to measure physical and chemical properties of the test materials. These informations are neccessary for interpretation of the toxicological test results. T2 - CUSP conference CY - Utrecht, Netherlands DA - 14.09.2023 KW - Microplastics KW - TED-GC/MS KW - CUSP KW - Polymer 3R KW - Thermoanalytical methods PY - 2023 AN - OPUS4-58312 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Wägner, Yannick A1 - Geburtig, Anja T1 - Gedanken, Tipps & Tricks zu künstlichen Bewitterungsprüfungen N2 - Die Fragestellung kann nur exemplarisch dargestellt werden, aber ist hoffentlich auch für langjährige Praktiker in den ausgewählten Punkten interessant. Es sollen für folgende Bereiche Beispiele gegeben werden: Probenvorbereitung, Testvorbereitung, Testdurchführung und Auswertung. T2 - 53. Jahrestagung der GUS 2025 CY - Stutensee-Blankenloch bei Karlsruhe, Germany DA - 26.03.2025 KW - Wechseltemperaturen KW - Künstliche Bewitterung KW - Prüfung KW - UV KW - Feuchte KW - Beregnung PY - 2025 SN - 978-3-9826129-2-8 VL - 53 SP - 253 EP - 257 PB - Gesellschaft für Umweltsimulation e.V. CY - 76327 Pfinztal (Berghausen) AN - OPUS4-62861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Geburtig, Anja T1 - Digitale Umweltsimulation am Beispiel der Photooxidation von Polymeren N2 - Die Umweltwirkungen auf ein Material werden als Überlapp der Funktionskurven von Materialempfindlichkeit und einwirkenden Umweltparametern betrachtet. Wenn entweder die Empfindlichkeit oder die Beanspruchungen Null sind, ergibt sich auch keine Umweltwirkung und bei beidseitig Werten größer Null das jeweilige Produkt der beiden. Die Akkumulation der nicht-reversiblen Effekte über die Zeit und allen Eigenschaftsänderungen entspricht der Alterung des Materials für den jeweiligen Expositionszeitraum. Die digitale Umweltsimulation gliedert sich hier in drei Teilaspekte. Ein erster, rein materialwissenschaftlicher Teil hat die Aufgabe, alle relevanten Materialempfindlichkeiten experimentell zu quantifizieren. Ein zweiter – unter Umständen numerischer Teil – hat die Aufgabe, das Bauteil und seine Einbaulage zu digitalisieren und aus den makroskopischen Umgebungsbedingungen die relevanten mikroklimatischen Umweltparameter für alle Oberflächen- oder Volumenelemente zu bestimmen. In einem dritten Teil werden die Einwirkungen über den betrachteten Zeitraum berechnet und kumuliert. Dieses Konzept, das auf den so genannten Expositions-Reaktions-Funktionen (ERF) basiert, wird an Beispielen der Photoxidation erläutert. Dieses Vorgehen wurde schon beim ViPQuali-Projekt als Numerische Umweltsimulation umgesetzt. Überprüft werden muss das Modell unbedingt an einer realitätsnahen Validierungsbeanspruchung. Hier werden die ermittelten ERFs mit über den kompletten Beanspruchungszeitraum geloggten Umweltparametern gekoppelt, um die berechnete mit der experimentell erfahrenen Alterungswirkung zu vergleichen. Nur so kann sichergestellt sein, dass alle für die Anwendungsumgebung relevanten Materialempfindlichkeiten einbezogen wurden. T2 - 52. Jahrestagung der GUS CY - Stutensee-Blankenloch, Germany DA - 26.03.2024 KW - UV KW - Polymer 3R KW - Bewitterung KW - Bestrahlung PY - 2024 SN - 978-3-9826129-0-4 SP - 31 EP - 40 PB - Gesellschaft für Umweltsimulation e.V. CY - Pfinztal (Berghausen) AN - OPUS4-59830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meurer, Maren T1 - Is olypropylene relevant for microplastic analytics? N2 - Nowadays, in every terrestrial and aquatic ecosystem, even in the remotest areas, small residues of plastics, the so called microplastic (MP) can be found. MPs are particles with a size of 1-1000 µm (ISO/TR 21960:2020), mainly containing synthetic polymers like polyethylene (PE), polypropylene (PP), polystyrene (PS) or polyethylene terephthalate (PET). Even styrene-butadiene rubber (SBR) as an indication for tire wear is included due to similar particle formation. To understand the MPs consequences to the environment, it is of high priority to capture its extent of contamination. It is surprising that in the analysis of polymer masses in environmental samples, PE, PS and SBR are often detected, but only small amounts of PP, although this is the second most commonly produced standard plastic and many MP particles originate from carelessly disposed packaging materials. This presentation provides hypotheses about the reasons of rare PP identification and mass quantification in environmental samples. Different investigations of pristine PP and representative environmental samples, including the pre-treatment by Accelerated Solvent Extraction (ASE) or with density separation followed by the thermal extraction / desorption gas chromatography-mass spectrometry (TED-GC/MS) are presented. The results are discussed according to the material properties and a possible degradation mechanism under different weathering conditions which indicate less stability under relevant storage conditions. T2 - Society of Environmental Toxicology and Chemistry CY - Dublin, Ireland DA - 30.04.2023 KW - Sample preparation KW - Polypropylene KW - Microplastic KW - Degradation PY - 2023 AN - OPUS4-57474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmitt, M. A1 - Altmann, Korinna A1 - Fengler, Petra A1 - Gehde, M. T1 - Air-based polyethylene fragmentation with high yield to form microplastic particles as reference material candidates N2 - Microplastic particles with sizes between 1 to 1000 μm are widely distributed worldwide. Origin, transport pathways and fate are poorly known, as sampling, sample preparation and detection methods are major challenges. In addition, reference materials that mimic environmental particles are lacking. Most challenging is the yield of MP particle production and the need for resource-intensive grinding with liquid nitrogen. In this paper, a machine is designed to produce aged microplastic particles as reference material candidates with high yield. The machine is based on ultraviolet aging of a thin foil and mechanical fragmentation using clean air. An example of aging and fragmentation of high density polyethylene with additional physical and chemical characterization of shape, size, aging state by carbonyl index and density is presented. KW - Microplastics KW - Degradation of polyethylene KW - Air fragmentation KW - Microplastics reference material PY - 2023 DO - https://doi.org/10.1002/appl.202200121 SP - 1 EP - 18 PB - Wiley online library AN - OPUS4-57203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weber, Simone T1 - Influence of the pH Value to the Degradation of Ester-Based Thermoplastic Polyurethanes N2 - Microplastics are solid polymeric particles with a size of 1-1000 μm (ISO/TR21960:2020), which can be emitted from mismanaged waste into the environment, where microplastic is now ubiquitous. What happens to the microplastics after ending up in the environment, which risks entail and what effects it has are not sufficiently clarified up to now. The most certain issue is that the plastic particles in the environment are exposed to natural ageing, are fragmenting and degrading, such that the potential risk to ecosystems and humans is increasing due to the formation of smaller and smaller particles, potentially even including nanoplastics, if these are ingested before their further degradation. Therefore, and in view of a possible registration of polymers under REACH in the future, it is necessary to investigate the degradation of thermoplastic polyurethanes (TPU) regarding hydrolysis stability to evaluate possible risks and effects to the environment. In the present studies, one thermoplastic polyurethane – with and without hydrolysis stabilizer – is exposed to different pH buffers at 50°C for 14 days to investigate hydrolysis depending to different pH values (acid, alkali and neutral) based on OECD guideline TG111. The hydrolysis behavior of the TPUs is characterized by surface sensitive techniques and on bulk properties. First degradation effects can be detected by SEC. Hydrolysis, especially under acidic and basic conditions, leads to chain scissions to lower molecular masses. Furthermore, the degradation products which indicate the structure of the bulk material were detected by thermo-analytical methods like TGA-FTIR for the small degradation products and the thermo extraction/desorption-gaschromatography/mass spectrometry (TED-GC/MS) for bigger degradation products. Acidic and basic hydrolysis shows the same degradation behavior which is caused by a preferred scission of the ester and urethane functionalities. Surface-sensitive techniques such as XPS demonstrate less carboxylic acid formation at acidic than at alkaline pH value in the TPU without stabilator, where as the TPU with stabilator ages to the same extent in both pH ranges. Altogether, the hydrolysis of TPUs – independently of added stabilizer or not – in acid and alkali environment is accelerated compared to the neutral hydrolysis. T2 - SETAC CY - Dubin, Ireland DA - 30.04.2023 KW - Degradation KW - Thermoplastic Polyurethane KW - Microplastic KW - Polymer Hydrolysis KW - Polymer 3R KW - REACH PY - 2023 AN - OPUS4-58906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cirkovic Velickovic, T. A1 - Altmann, Korinna A1 - Dailey, L T1 - CUSP Conference WG1 & WG3: MATERIALS AND METHODS N2 - This talk is a presentation about the main results of the CUSP cluster on micro- and nanoplastics human health that work from 2021 to 2025 in Horizon Europe programme according to the WG1 and 3. These groups combined the analytics and the materials with interlaboratory comparisons (ILC). The talk reflects the need of realistic test materials with defined properties for micro- and nanoplastic research. Some were developed are now available. The talk also highlights the need for harmonisation and the results of different ILCs that were performed. T2 - CUSP conference CY - Brussels, Belgium DA - 25.02.2025 KW - Microplastics KW - Reference materials KW - Interlaboratory comparison (ILC) PY - 2025 AN - OPUS4-62703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Detektion von Mikroplastik N2 - In dem Vortrag geht es um die Möglichkeiten der Detektion von Mikroplastik im Allgemeinen. Es werden Beispiele für die Luft gezeigt. T2 - VDI-Workshop „Mikroplastik in der Außenluft – Was wir wissen und was wir (noch) nicht wissen CY - Online meeting DA - 15.11.2022 KW - Mikroplastik KW - Mikroplastik in Luft KW - Detektion von Mikroplastik PY - 2022 AN - OPUS4-56289 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Thermoanalytical methods to measure mass in microplastics N2 - The talk adresses the use of thermoanalytical methods in microplastics analysis. T2 - EUROLAB webinar: MICROPLASTICS: regulations, standards and the role of laboratories CY - Online meeting DA - 15.02.2023 KW - TED-GC/MS KW - Thermoanalytical methods KW - Microplastic mass PY - 2023 AN - OPUS4-57009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Release of synthetic fibres during washing of typical household textiles: Findings from washing machine tests and resulting policy recommendations N2 - This talk summarizes the experimental setup and the results of one washing experiment under realistic conditions according to microplastic fiber release. T2 - Tackling microplastics in the environment CY - Brussels, Belgium DA - 09.03.2023 KW - Microplastics KW - Fibers of textile origin KW - Washing machine KW - Microplastic fibre release PY - 2023 AN - OPUS4-57204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heinekamp, Christian T1 - Zirconium chloro fluoride as catalyst for C-F bond activation and HF transfer of fluoroalkanes N2 - In this work, we successfully synthesized amorphous zirconium chloro fluoride (ZCF), which exhibits medium lewis acidity. In addition to investigating the local coordination sphere around the Zr atoms and the material properties, we were able to establish a catalytic behavior of ZCF in C-F bond activation reactions. We present a heterogeneous catalyst that performs dehydrofluorination of a fluoroalkane and consecutive hydrofluorination of an alkyne at room temperature. T2 - MC 16 CY - Dublin, Ireland DA - 03.07.2023 KW - ZCF KW - Heterogeneous catalysis KW - C-F bond activation PY - 2023 AN - OPUS4-58052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P.-T. T1 - Micro- and nanoplastic particle number and mass-based analysis on a plastic-free size-selective two stage Si membrane filtration cascade N2 - The poster presents a Si wafer filter development as two stage cascade and the adapter for microplastics filtration. T2 - SETAC Europe 2023 CY - Dublin, Ireland DA - 30.04.2023 KW - Microplastics KW - Filtration KW - TED-GC/MS KW - Polymer 3R KW - Cascade filtration PY - 2023 AN - OPUS4-57461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, P.-T. T1 - Real-life airborne micro- and nano-plastic particles and fibres on a porous membrane filter system from a textile factory suitable for both: vibrational and mass spectrometry N2 - The poster presents an application of Si wafer filter system on indoor air sampling. A textile factory producing PP fibres was sampled. T2 - SETAC Europe 2023 CY - Dublin, Ireland DA - 30.04.2023 KW - Microplastics KW - Polymer 3R KW - Textile fibres KW - Si wafer filter KW - Microplastics sampling PY - 2023 AN - OPUS4-57462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Overview of CUSP and PlasticTrace N2 - The presentation summarises the work of CUSP and PlasticTrace EU joint research projects of the last year. T2 - Microplastics Scientific Workshop of PlasticsEurope CY - Amsterdam, The Netherlands DA - 08.05.2023 KW - Microplastics KW - Microplastics standardisation KW - Reference materials KW - Polymer 3R PY - 2023 AN - OPUS4-57460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Material Selection Strategy N2 - This poster is a summary of the material used in the PlasticsFatE project. It indicates the strategies for testing of various polymer properties next to each other according to risk and hazard assessment. T2 - CUSP annual meeting and conference CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - CUSP KW - Material selection PY - 2023 AN - OPUS4-58311 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Booth, A. T1 - Production of a 1-10 μm polypropylene reference material for development of analytical methods N2 - The poster is about the preparation of microplastics in the size range of 1-10 µm. These size range of particles can be inhalded and therefore be toxic for humans. The preparation is done by comminution of PP pellets and sieving. Characterisation occured for size with laser diffraction, for type with FTIR and for shape with SEM. T2 - SETAC Europe 2025 CY - Vienna, Austria DA - 11.05.2025 KW - Microplastics KW - Reference materials PY - 2025 AN - OPUS4-63367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Rhode, Michael A1 - Wandtke, Karsten A1 - Irfan, Muhammad Dary A1 - Kannengiesser, Thomas T1 - Hydrogen diffusion in thick-walled S690 saw joints: part 1—experimental determination of microstructure-dependent diffusion coefficients N2 - High-strength low-alloyed steel S690 is widely used in heavy-duty applications, such as structural components, mobile cranes, and industrial plant construction, owing to their high strength and weldability. However, thick-plate submerged arc welding (SAW) can introduce elevated hydrogen levels and residual stresses that promote time-delayed hydrogen-assisted cold cracking (HACC). Accurate, microstructure-specific diffusion data are scarce, limiting predictive HACC assessments. This study presents an experimental determination of hydrogen diffusion coefficients (DH) in two S690 variants: thermomechanically rolled (S690MC) and quenched and tempered (S690Q). Multi-layer SAW welds were produced from 30 mm thick plate material at three heat input levels, and diffusion membranes were extracted from weld metal (WM), heat-affected zone (HAZ), and base material (BM). Hydrogen permeation tests, conducted in accordance with DIN En ISO 17081, yielded flux curves normalized in time from which DH was derived using the inflection-point method. At room temperature, DH values ranged from 6 × 10−5 mm2/s to 9 × 10−5 mm2/s across all regions and heat inputs, with no significant difference between S690MC and S690Q. Weld metal exhibited marginally lower DH, attributed to enhanced hydrogen trapping, while base material measurements showed greater variability. These microstructure-resolved diffusion coefficients add quantitative data for modern S690 SAW welds and provide internally consistent input parameters for the numerical simulations presented in part 2. The results support improved parameterization for subsequent assessments of HACC risk through the optimization of welding parameters. KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Diffusion KW - Electrochemical permeation KW - Microstructure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655711 DO - https://doi.org/10.1007/s40194-026-02400-7 SN - 0043-2288 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-65571 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Czeskleba, Denis A1 - Rhode, Michael A1 - Wandtke, Karsten A1 - Irfan, Muhammad Dary A1 - Kannengiesser, Thomas T1 - Hydrogen diffusion in thick-walled S690 SAW joints: part 2 – predictive modeling of heat input and microstructure influence N2 - High-strength low-alloy (HSLA) steels such as S690 are widely employed in thick-walled welded structures, where hydrogen-assisted cold cracking (HACC) remains a persistent concern. While microstructure-specific hydrogen diffusion coefficients (DH) for weld metal (WM), heat-affected zone (HAZ), and base material (BM) were experimentally established in Part 1 of this study, their quantitative influence on hydrogen accumulation and effusion has not yet been fully clarified. This work presents a transient, spatially resolved numerical model for simulating hydrogen transport in multi-pass submerged arc welds. The model integrates experimentally determined DH values with realistic thermal cycles and temperature-dependent boundary conditions. Developed in Python, the simulation tool is purpose-built for hydrogen diffusion in welded joints. It offers a focused, transparent alternative. It offers a focused, transparent alternative to general-purpose finite element platforms. Parametric analyses demonstrate that, although the diffusion coefficients vary by up to 50%, their impact on overall hydrogen retention is minor. In contrast, plate thickness, bead geometry, cooling time (t₈/₅), and interpass temperature exert a dominant influence on hydrogen distribution. Despite clear microstructural differences between the thermomechanically rolled (S690MC) and quenched and tempered (S690Q) variants, including opposite HAZ hardness responses (softening in S690MC, hardening in S690Q) in the (pen)ultimate weld bead, the simulations confirm that their diffusion behavior and hydrogen solubility are closely aligned. Consequently, differences in DH and solubility exert only a minor influence on hydrogen retention compared to thermal exposure and joint geometry. These findings support the interchangeable use of both steel grades in terms of HACC risk due to hydrogen diffusion kinetics under comparable welding conditions. KW - Hydrogen assisted cracking KW - Numerical simulation KW - Diffusion KW - Submerged arc welding PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655721 DO - https://doi.org/10.1007/s40194-026-02395-1 SN - 0043-2288 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-65572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seifert, Lando T1 - Grundlagen Korrosion und Korrosionsschutz N2 - Im Rahmen des jungen gfkorr Events an der Universität Kassel in diesem Jahr wurde der Grundlagenvortrag vor Young Professionals und Studierenden vorgestellt. Die BAM beschäftigt sich im Fachbereich 7.6 schwerpunktmäßig mit der Korrosionsprüfung, den Korrosionsschäden und -reaktionen rund um Anwendungsfälle der Hauptkonstruktionswerkstoffe Stahl, verzinkter Stahl, Nichtrostende Stähle und Aluminium in relevanten Umgebungsbedingungen. Der Impulsvortrag sollte die Faszination für die Korrosion übermitteln. Dabei wurde anhand von Schadensfällen grundlegende Mechanismen und Haupteinflussfaktoren erörtert. Gestartet wurde mit einem prominenten Versagensfall und Beispiel für Spaltkorrosion aus der Luftfahrt... T2 - die junge gfkorr @ Universität Kassel CY - Kassel, Germany DA - 02.03.2026 KW - Korrosion KW - Korrosionsschutz KW - Stahl KW - Zink KW - Aluminium KW - Nichtrostende Stähle KW - Korrosivität KW - Spaltkorrosion PY - 2026 AN - OPUS4-65614 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Monikh, F. A. A1 - Baun, A. A1 - Hartmann, N. B. A1 - Kortet, R. A1 - Akkanen, J. A1 - Lee, J.-S. A1 - Shi, H. A1 - Lahive, E. A1 - Uurasjärvi, E. A1 - Tufenkji, N. A1 - Altmann, Korinna A1 - Wiesner, Yosri A1 - Grossart, H.-P. A1 - Peijnenburg, W. A1 - Kukkonen, J. V. K. T1 - Exposure protocol for ecotoxicity testing of microplastics and nanoplastics N2 - Despite the increasing concern about the harmful effects of micro- and nanoplastics (MNPs), there are no harmonized guidelines or protocols yet available for MNP ecotoxicity testing. Current ecotoxicity studies often use commercial spherical particles as models for MNPs, but in nature, MNPs occur in variable shapes, sizes and chemical compositions. Moreover, protocols developed for chemicals that dissolve or form stable dispersions are currently used for assessing the ecotoxicity of MNPs. Plastic particles, however, do not dissolve and also show dynamic behavior in the exposure medium, depending on, for example, MNP physicochemical properties and the medium’s conditions such as pH and ionic strength. Here we describe an exposure protocol that considers the particle-specific properties of MNPs and their dynamic behavior in exposure systems. Procedure 1 describes the top-down production of more realistic MNPs as representative of MNPs in nature and particle characterization (e.g., using thermal extraction desorption-gas chromatography/mass spectrometry). Then, we describe exposure system development for short- and long-term toxicity tests for soil (Procedure 2) and aquatic (Procedure 3) organisms. Procedures 2 and 3 explain how to modify existing ecotoxicity guidelines for chemicals to target testing MNPs in selected exposure systems. We show some examples that were used to develop the protocol to test, for example, MNP toxicity in marine rotifers, freshwater mussels, daphnids and earthworms. The present protocol takes between 24 h and 2 months, depending on the test of interest and can be applied by students, academics, environmental risk assessors and industries. KW - Microplastics KW - TED-GC/MS KW - Cryo milling PY - 2023 DO - https://doi.org/10.1038/s41596-023-00886-9 SN - 1754-2189 SP - 1 EP - 38 PB - Nature Protocols AN - OPUS4-58557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - ILC on Laser diffraction - preliminary results N2 - This presentation addresses an interlaboratory comparison on size of polymeric particles (microplastics) measured by laser diffraction. Two microplastic particles were measured separately and once as mixture. Evaluation was done with Fraunhofer and Mie. Here, the first results are presented. T2 - CUSP Annual Meeting CY - Utrecht, Netherlands DA - 12.09.2023 KW - Microplastics KW - Laser diffraction KW - Polymer 3R KW - Size distribution KW - Polymer size PY - 2023 AN - OPUS4-58318 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Validation of microplastics detection methods and proficiency testing: Suitable microplastic reference materials for interlaboratory comparison N2 - The talk summarizes challenges in microplastic analysis. It shows the preparation of microplastic reference materials as well as the testing on homogeneity and stability. The reference material is used in an international laboratory comparison to compare different detection methods used for microplastic analysis. The methods used were µ-IR (FTIR+LDIR) for number-based methods and TED-GC/MS and Py-GC/MS for mass-based methods. The ILC was done under the umbrella of VAMAS TWA 45. Results of the participants are presented. T2 - BAM Akademie CY - Online meeting DA - 16.05.2024 KW - Microplastics KW - Reference materials KW - ILC KW - Microplastics detection KW - TED-GC/MS KW - Polymer 3R PY - 2024 AN - OPUS4-60085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik Detektion mit Thermoanalytischen Methoden: Analytik, Referenzmaterial, Ringversuche N2 - Ich dem Vortrag geht es um die Vorstellung von thermoanalytischen Methoden für die Mikroplastik-Detektion. Verschiedene Kopplungsmöglichkeiten werden gezeigt und die Funktionsweise der TED-GC/MS wird erklärt. Im zweiten Teil werden Referenzmaterialien für die Mikroplastik-Analytik diskutiert. PET -Tabletten des PlasticTrace Projektes werden vorgestellt. Am Ende wird der VAMAS Ringversuch zur Mikroplastik-Detektion gezeigt. T2 - Plastik, Mikroplastik, Nanopartikel, PFAS und Verunreinigungen (Agilent Workshop) CY - Hamburg, Germany DA - 28.05.2024 KW - Mikroplastik KW - TED-GC/MS KW - Polymer 3R KW - Ringversuche KW - Referenzmaterial PY - 2024 AN - OPUS4-60155 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giovannozzi, A T1 - Metrological traceability of measurement data from nano- to small microplastics for a greener environment and food safety N2 - This talk descibes the EMPIR project PlasticTrace. Reference materials for microplastics will be developed. The production process and characterisation is explained by SEM, Raman, IR, Py-GC/MS and TED-GC/MS. Homogeneity control was successful. Stability check show no changes over 6 month. T2 - SETAC Europe 2024 CY - Sevilla, Spain DA - 05.05.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-60033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, C. T1 - Standardization Methods for the Analysis of Microplastics (10 100µm) in Food Matrix: Sample Preparation and Digestion of Milk Powder. N2 - Monitoring of microplastics in food matrices is crucial to determinate the human exposure. By direct ingestion microplastics could be released in the food during the production, through packaging and by consumer’s use. The absence of standard methods to quantify and detect different size range and type of microplastics has led to difficult and time consuming procedural steps, poor accuracy and lack of comparability. In this work, matrix characterization and laboratory experiments were used to investigate the efficiency of sample preparation in milk powder. This information is crucial to compile a standard procedure for sample preparation and digestion of common milk powder to detect different particle sizes and types of polymers. Charaterisation is done by TGA and TOC measurements. T2 - SETAC Europe 2024 CY - Sevilla, Spain DA - 05.05.2024 KW - Microplastics KW - Harmonisation in microplastics KW - Polymer 3R KW - Microplastics in milk PY - 2024 AN - OPUS4-60034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Update – Milling and weathering of granules N2 - The talk aims to describe the production of microplastic particles as test material and the additional weathering for aged particles. T2 - PlasticsFate meeting CY - Online meeting DA - 12.11.2021 KW - Microplastic KW - Cryo milling KW - Aged particles PY - 2021 AN - OPUS4-53737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Plastik in Böden: Mikroplastik-Analytik N2 - Im Vortrag wir eine Methode zur Analyse von Mikroplastik in Böden dargestellt. Es geht dabei um die Probenvorbereitung und Detektion. T2 - Fachgespräch "Plastik in Böden" CY - Online meeting DA - 28.03.2022 KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik KW - Methodenentwicklung Böden PY - 2022 AN - OPUS4-54646 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Plastik in Böden: Mikroplastik-Ergebnisse N2 - In diesem Vortrag geht um die Vorstellung der Ergebnisse des UBA Projektes Plastik in Böden. Es werden Mikroplastik-Gehalte in verschiedenen Böden präsentiert. T2 - Fachgespräch "Plastik in Böden" CY - Online meeting DA - 28.03.2022 KW - Mikroplastik KW - Mikroplastik Böden KW - Mikroplastik-Analytik PY - 2022 AN - OPUS4-54648 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Materials N2 - The talk is a summary of materials and challenges recognized in the CUSP Cluster. T2 - CUSP Annual Meeting at JRC (ISPRA) CY - Ispra, Italy DA - 08.06.2022 KW - Microplastic KW - CUSP KW - H2020 PY - 2022 AN - OPUS4-55099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik heute: Was haben wir in den letzten Jahren erreicht? N2 - In diesem Vortrag geht es um eine Übersicht über die Thematik der Mikroplastik, Was ist Mikroplastik, wie entsteht es und wo kommt es her. Es wird beschrieben wie eine repräsentative Probenahme erfolgen kann und wie welche Herausforderungen bei der Probenvorbereitung existieren. Die Detektion wird ausführlich beschrieben, sowohl mit Partikelanzahl als auch Masse. Im weiteren werden erste Referenzmaterialien und ihre Anwendung in internationalen Ringversuchen beschrieben. Der zweite Teil zeigt die Normungsaktivitäten im Bereich der Mikroplastik. T2 - Mitgliederversammlung der GdCh Lackchemie CY - Online Meeting DA - 20.09.2024 KW - Mikroplastik KW - TED-GC/MS KW - Polymer 3R KW - Reference material KW - ILC on detection methods PY - 2024 AN - OPUS4-61087 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Miclea, Paul-Tiberiu T1 - Membrane filter cascade for size-selective analysis of nano-and micro particles N2 - From a metrological point of view, the analysis of micro and nanoplastics MNP requires not only representative and meaningful methods for sampling, preparation, and detection, but also defined and reproducible analytical procedures for the processes and materials used. For such a validation of the detection procedures (including the determination of process and laboratory blank values), the filters and laboratory conditions used in interaction with the final MNP measurement play a central role for detection limits regarding MNP size, MNP content and statistical measurement control, in addition to the reference materials mentioned above. On the basis of available filtration materials (e.g. metal mesh, silicon, aluminum oxide, polycarbonate) and metrological boundary conditions, key aspects for metrologically sound method development must be defined. Two key categories of analysis are developed for the characterization of MNP’s: analytical methods (e.g. µ-IR spectroscopy, µRaman) and mass spectrometry (eg. Py-GC/MS or TED-GC/MS). If in the first category the shape, size, number of particles and the size distribution present in the samples can be determined. In the second category the mass of the material can be measured and the volume of plastic present in the samples can be deduced from this. Both catagories are very sensitive in terms of the volume of material that can be analyzed; vibrational methods can detect single particles but mass-based method require enough particles to reach the limit of detection. That is why in this study we propose a filtration system, which in our opinion brings the two categories much closer to each other and allows true measurements of particle number and mass of the same sample. In this way it is possible not only to estimate the volume of plastic in the sample, but also to determine with much greater precision the number of particles and the type of plastic present. Furthermore, new methods for particle detection can be added and combined with existing methods. Our proposed system can be used for a single filter, but also for the use of several filters in cascade. In this way a separation of particles by size can be achieved. T2 - 13th Annual World Congress of Nano Science & Technology 2024 CY - Osaka, Japan DA - 22.05.2024 KW - Microplastics KW - Si filters KW - Filtration KW - Polymer 3R PY - 2024 AN - OPUS4-61097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Drago, Claudia T1 - Rapid sample preparation to detect microplastics in baby milk powder N2 - Microplastics, ubiquitous as it is, could be released into food during production chain, through packaging and by consumer´s use. To determinate human exposure to microplastics is crucial to monitor microplastics in food matrices. The current absence of standard sample preparation procedures to identify and quantify different microplastics according to number and mass have generate time-consuming protocols and lack of comparability among different analytical methods, laboratories and time scales. Monitoring microplastics in complex matrices as food, and in particular in baby milk powder, requires an accurate approach that need to be validate, to ensure the comparability of results. Bottled drinking water or surface waters, for example, can be measured with mass-based methods (TED-GC/MS or Py-GC/MS) directly after filtration. Baby milk powder, instead is more challenging, due to the proteins and fatty acid that clog the filters and contaminate the measuring devices with heavy carry over. In this study, we characterize the baby milk powder by thermogravimetric analysis (TGA) and we tested different treatments for matrix reduction: water, H2O2, citric acids. In particular, the use of citric acid was tested for protein reduction before filtration. Our hypothesis was that citric acid will induce the precipitation of proteins and amino acids, leading to a strong matrix reduction. In fact, this sample pre treatment, allowed us to use a higher intake, necessary for representative quantification. Finally, the milk powder was spiked with reference material tablets containing polyethylene terephthalate (PET). The PET was not degraded by the citric acid and high recovery rate was achieved by TED-GC/MS and Py-GC/MS methods. Considering the simplicity and accessibility of this sample preparation and its robust results, this procedure could be easily proposed as a simple sample preparation approach to monitor microplastics by mass-based methods. T2 - MICRO 2024 CY - Arrecife, Spain DA - 23.09.2024 KW - Microplastics KW - Milk KW - Polymer 3R KW - TED-GC/MS PY - 2024 AN - OPUS4-61273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cakir, Cafer Tufan A1 - Piotrowiak, T. A1 - Reinholz, Uwe A1 - Ludwig, A. A1 - Emmerling, Franziska A1 - Streli, C. A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin T1 - Exploring the Depths of Corrosion: A Novel GE-XANES Technique for Investigating Compositionally Complex Alloys N2 - In this study, we propose the use of nondestructive, depth-resolved, element-specific characterization using grazing exit X-ray absorption near-edge structure spectroscopy (GE-XANES) to investigate the corrosion process in compositionally complex alloys (CCAs). By combining grazing exit X-ray fluorescence spectroscopy (GE-XRF) geometry and a pnCCD detector, we provide a scanning-free, nondestructive, depth-resolved analysis in a sub-micrometer depth range, which is especially relevant for layered materials, such as corroded CCAs. Our setup allows for spatial and energy-resolved measurements and directly extracts the desired fluorescence line, free from scattering events and other overlapping lines. We demonstrate the potential of our approach on a compositionally complex CrCoNi alloy and a layered reference sample with known composition and specific layer thickness. Our findings indicate that this new GE-XANES approach has exciting opportunities for studying surface catalysis and corrosion processes in real-world materials. KW - Degradation mechanisms KW - Grazin exit XANES KW - Depth resolved XANES KW - Compositional complex alloys KW - Corrosion PY - 2023 DO - https://doi.org/10.1021/acs.analchem.3c00404 VL - 95 SP - 4810 EP - 4818 PB - ACS Publications AN - OPUS4-57823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Round Table for Expert Stakeholders​ - The Transfer of Research into Policy and Regulation N2 - This talk gives an overwiew about the material and physico chemical characterisation of materials developed for the EU founded project PlasticsFate. Particles in 1st and 2nd sample set are presented next to their characterisatin and documentation in data sheets. Some materials are prepared for reference material and used in an interlaboratory comparison. Results are briefly discussed. T2 - Stakeholder Workshop PlasticsFate CY - Bühl, Germany DA - 17.09.2024 KW - Microplastics KW - Reference materials KW - Polymer 3R KW - Interlaboratory comparison PY - 2024 AN - OPUS4-61088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, J. A1 - Miclea, P.-T. A1 - Braun, U. A1 - Altmann, Korinna A1 - Turek, M. A1 - Hagendorf, C. T1 - Microplastic detection and analysis in water samples N2 - Microplastic detection in water samples becomes important for tracing microplastic sources. Microplastic may harm desalination facilities by blocking filters and disturbing the marine food chain. Thermo analytical methods such as pyrolysis gas chromatography mass spectroscopy, and spectroscopic methods like (micro) Raman spectroscopy or (micro) Fouriertransform infrared spectroscopy in combination with appropriate filters and sample preparation are suitable for analyzing microplastics on a scale from 1 µm to 1000 µm fast and unambiguous. While the thermo analytical methods are suitable for larger sample volumes, Raman spectroscopy and Fouriertransform infrared spectroscopy are able to detect and analyze single microplastic particles for instance in bottled water. Machine learning algorithms ensure a reliable classification of different plastic materials. T2 - International Conference on Sustainable Energy-Water-Environment Nexus in Desert Climate 2019 CY - Ar-Rayyan, Qatar DA - 02.12.2019 KW - Microplastics KW - Water samples PY - 2022 SP - 111 EP - 113 PB - Springer AN - OPUS4-56240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Axel T1 - Representative sampling of roadside soil and determination of tire wear contents by TED-GC/MS N2 - The presentation describes microplastic findings from tyre wear near roads. Both the sampling and the analysis are presented. T2 - Mikroplastik Workshop der Hochschule Zittau CY - Online meeting DA - 25.11.2021 KW - Mikroplastik KW - Reifenabrieb KW - TED-GC/MS KW - Probennahme PY - 2021 AN - OPUS4-53831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiesner, Yosri T1 - MIKROPLASTIK – von der Probenvorbereitung bis zur Analytik N2 - Der Vortrag beschreibt die Herausforderungen bei der Analyse von Mikroplastik inklusive Probennahme, Probenvorbereitung und Detektion. Es werden Ergebnisse aus dem BMBF-Projekt RUSEKU vorgestellt. T2 - LABO-Anwendertag CY - Online meeting DA - 23.11.2021 KW - Mikroplastik KW - TED-GC/MS KW - Mikroplastik-Analytik PY - 2021 AN - OPUS4-53829 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik – Ein Problem für die Menschheit? N2 - Mikroplastik findet sich in Ozeanen, Seen, Flüssen und Bächen. Es kann in unserem Boden, in der Luft und sogar in Organismen nachgewiesen werden. Jedes Jahr werden weltweit Millionen Tonnen freigesetzt. Doch wo und wie landet Mikroplastik in der Umwelt? Und wie können wir diese winzigen Partikel nachweisen? T2 - Berlin Science Week CY - Berlin, Germany DA - 01.11.2021 KW - Mikroplastik KW - TED-GC/MS PY - 2021 AN - OPUS4-53734 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik Referenzmaterial und erste Vergleichsuntersuchungen N2 - Hierbei geht es um die Vorstellung von ersten Möglichkeiten um Referenzmaterial für die Mikroplastik-Analytik herzustellen und die Ergebnisse erster Vergleichsversuche. T2 - EUROLAB-D Workshop: Mikroplastik in der Praxis CY - Online meeting DA - 30.11.2021 KW - Mikroplastik KW - Referenzmaterial KW - Vergleichsversuche PY - 2021 AN - OPUS4-53880 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Microplastics at BAM: TED-GC/MS and reference materials N2 - Thsi talk aims to present the activities of microplastic analysis at BAM according to TED-GC/MS and reference materials developement. T2 - Webinar BAM / University of Birmingham CY - Online meeting DA - 15.06.2021 KW - Microplastic KW - TED-GC/MS KW - Reference materials PY - 2021 AN - OPUS4-53738 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Strobach, L. T1 - Infrarotreflektographie und Blitzthermographie zur Sichtbarmachung von historischen Farbschichten am Flugzeug Bücker Bü 181 Bestmann N2 - Die Geschichte eines Flugzeuges ist häufig von unterschiedlichen Nutzungsphasen geprägt. Zum Beispiel ist der Wechsel des Eigentümers eines Flugzeuges häufig mit umfassenden Veränderungen der Farbgebung und Kennzeichnung verbunden. Wenn ein Flugzeug in die Sammlung eines Museums aufgenommen wird, zeigt es entweder den letzten Einsatzzustand oder andere zu späteren Zeiten durchgeführte Reparaturen auf seiner Oberfläche. Oft befinden sich unterhalb dieser letzten äußeren Schicht, ältere Spuren der Nutzung. Um diese verdeckt liegenden Lackierungen sichtbar zu machen, können die Verfahren der Infrarotreflektographie und der aktiven Thermographie eingesetzt werden. Die Infrarotreflektographie wird häufig in der Gemälderestaurierung eingesetzt, um zum Beispiel Vorzeichnungen sichtbar zu machen. Die aus der industriellen zerstörungsfreien Prüfung bekannten Verfahren der aktiven Thermographie fanden bisher überwiegend im Bereich der Bauwerksuntersuchungen Anwendung. Erste Ergebnisse zu Farbuntersuchungen an historischen Flugzeugen mit den beiden Verfahren fanden am Deutschen Museum München in Zusammenarbeit mit der TU-München statt. Ein Projekt der HTW-Berlin mit der Bundesanstalt für Materialforschung und –prüfung (BAM) und dem Militärhistorischen Museum Flugplatz Berlin-Gatow greift diese Anwendungsidee auf und vergleicht beide Verfahren. Am Beispiel des Flugzeuges Bücker Bü 181 Bestmann können die Möglichkeiten, Grenzen und Potentiale der Technologien zum gegenwärtigen Entwicklungsstand verdeutlicht werden. T2 - Material Truth CY - Magdeburg, Germany DA - 04.03.2026 KW - Aktive Thermographie KW - Flugzeuggeschichte KW - Zerstörungsfreie Prüfung (ZfP) KW - Infrarotreflektographie PY - 2026 AN - OPUS4-65658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Altmann, Korinna A1 - Abusafia, A A1 - Bannick, C-G A1 - Braun, U A1 - Crasselt, Claudia A1 - Dittmar, S A1 - Fuchs, M A1 - Gehde, M A1 - Hagendorf, C A1 - Heller, C A1 - Herper, D A1 - Heymann, S A1 - Kerndorff, A A1 - Knefel, M A1 - Jekel, M A1 - Lelonek, M A1 - Lunkenbein, T A1 - Obermaier, N A1 - Manhart, M A1 - Meurer, Maren A1 - Miclea, P-T A1 - Paul, A A1 - Richter, S A1 - Ricking, M A1 - Rohner, C A1 - Ruhl, A A1 - Sakai, Y A1 - Saravia Arzabe, C A1 - Scheid, C A1 - Schmitt, M A1 - Schnarr, M A1 - Schwertfirm, F A1 - Steinmetz, H A1 - Wander, Lukas A1 - Wiesner, Yosri A1 - Zechmeister, L T1 - RUSEKU - Repräsentative Untersuchungsstrategien für ein integratives Systemverständnis von spezifischen Einträgen von Kunststoffen in die Umwelt : Abschlussbericht N2 - Im Verbundprojekt RUSEKU wurde die Probenahme von Wasserproben entscheidend weiterentwickelt. Wichtig ist hierbei zu gewährleisten, dass genügend Merkmalsträger in jeder Probe untersucht werden. Es muss daher eine für den Probenahmeort repräsentative Beprobung hinsichtlich des Wasservolumens in Abhängigkeit der Partikelanzahl gewährleistet sein. Das Hauptaugenmerk lag im vorliegenden Projekt auf einer praxisnahen Beprobungsstrategie. Es wurden verschiedene Konzepte ausprobiert. • Grundsätzlich hat sich gezeigt, dass eine Stichprobe eine Momentaufnahme des MP-Massengehaltes zeigt. Es wird eine hohe Statistik, also eine Vielzahl an Messungen am gleichen Probenahmeort, benötigt, um eine valide Aussage über den MP-Gehalt zu machen. • Es zeigt sich, dass eine integrale Probenahme über mehrere Wochen mit dem SK routinemäßig möglich ist. Die erfassten MP-Massen sind reproduzierbar und robust. • Die DFZ ist für Stichproben geeignet. Partikel < 50 µm werden eventuell unterschätzt • Die fraktionierte Filtration kann für Stich- und Mischproben direkt im Feld genutzt werden. Fraktionen von 10 und 5 µm werden später im Labor Vakuum filtriert. Es erfolgt eine Fraktionierung der Probe mit Siebmaschenweiten von 1000, 500, 100, 50, 10 und 5 µm. • Die fraktionierte Filtration kann auch anschließend an die Beprobung mit dem SK zur Anwendung kommen. Wird die mit dem SK gewonnene Wasserprobe fraktioniert filtriert, kann neben einem MP-Gesamtgehalt auch eine Einschätzung über die Partikelgrößen gewonnen werden. • Für Wässer mit geringen Partikelzahlen wurde ein Messfiltertiegel entwickelt. Dieser hat eine Maschenweite von 6 µm. Seine Anwendung kann mögliche Verluste beim Transferieren vom Probenahmetool zum Messgefäß und mögliche Kontaminationen reduzieren. Die Optimierung der Probenahmestrategie wurde durch Modellversuche und Simulationen unterstützt. Modellversuche zum Sinkverhalten und Simulationen von MP in realen Gewässern verdeutlichten das komplexe Verhalten der Partikel. Es konnte gezeigt werden, dass Partikel ab einer bestimmten Größe (und kleiner) bei genügend starker Turbulenz sich in der Wassersäule unabhängig von ihrer Dichte verhalten und so auch MP mit kleiner Dichte (z.B. PE) in der gesamten Wassersäule zu finden sind. Es konnte mit dem TEM die Existenz von NP gezeigt werden. Ein wesentlicher Aspekt des RUSEKU Projektes war die Beprobung realer Kompartimente. Beprobt wurde neben Oberflächengewässern, das urbane Abwassersystem der Stadt Kaiserslautern, Waschmaschinenabwasser und Flaschenwasser. • In Oberflächengewässern wurde hauptsächlich PE gefunden. Je nach Probe und Gewässer konnten auch PP, PS, PET, PA, SBR und Acrylate nachgewiesen werden. • Im urbanen Abwassersystem der Stadt Kaiserslautern konnte an allen Probenahmestandorten MP nachgewiesen werden. Es wurde hauptsächlich PE, neben geringeren Mengen an PP, PS und SBR gefunden. Nach einem Regenereignis war der SBR Anteil deutlich erhöht. • Die Beprobung eines realen Wäschepostens, bestehend aus T-Shirts und Hemden mit PA/CO oder PES/CO Mischgewebe, zeigte einen PA- und PES-Austrag im Waschwasser. Der überwiegende Teil der detektierten Fasern ist aber auf Baumwolle zurückzuführen. Reine gravimetrische Messungen zur Detektion von MP führen zu einer starken Überschätzung. • In Flaschenwasser (PET-Flaschen) konnte MP detektiert werden. PET wurde nur im stillen Mineralwasser, nicht in Mineralwasser mit Kohlensäure gefunden werden. Teilweise wurde auch das MP-Material des Verschlusses im Wasser detektiert. • Für Luftproben konnte ein Aufbau zur größenselektiven Beprobung getestet werden. Neben der Probenahme hat das Projekt auch gezeigt, dass die TED-GC/MS geeignet für die MP-Detektion im Routinebetrieb ist. Die TED-GC/MS konnte weiter optimiert werden. Es wurden MP-Massen bestimmt. Im Projekt wurden erste realitätsnahe Referenzmaterialien für die MP Detektion hergestellt. Die Herstellung von realitätsnahen Polymeren in ausreichender Homogenität und Menge hat sich als große Herausforderung herausgestellt. KW - Mikroplastik KW - Probennahme KW - TED-GC/MS KW - Fraktionierte Filtration KW - Mikroplastikreferenzmaterial PY - 2022 SP - 1 EP - 201 AN - OPUS4-57800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Elahi, S. A. A1 - Wallaert, E. A1 - Depover, T. A1 - De Waele, W. T1 - Accelerated laboratory simulation of corrosion pit evolution in low-carbon steel using phase-field guided overpotential application N2 - This study is performed to replicate field data of pit geometry evolution in the laboratory by accelerating pit evolution through the application of relatively high overpotential on low-carbon steel. A phase-field model is used to reduce the number of trials and errors in the laboratory. The effect of overpotential on pitting corrosion is studied in low-carbon steel in the electrolyte representative of the North Sea. Based on the results obtained through the numerical model, potentiostatic polarisation tests are performed, and a comparison is made between such accelerated tests and steel coupons collected from the field. The results of this comparison suggest that the pitting corrosion acceleration mechanism effectively produces surface conditions closely resembling those of naturally pitted steel. Additionally, it enables the investigation of the electrochemical characteristics of a stable pit over long-term exposure, where direct probing is challenging. This framework strives to mitigate the excessive costs of time-consuming coupon experiments by correlating accelerated pitting corrosion in short periods of time with actual pitting corrosion observed over the long term. KW - Pitting corrosion KW - Corrosion acceleration KW - Potentiodynamic tests KW - Phase-field KW - S355 PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.110352 SN - 1350-6307 VL - 184 SP - 1 EP - 20 PB - Elsevier CY - Oxford AN - OPUS4-64805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Determination, Assessment and Quantification of Hydrogen in Multi-pass / Multi-layer Weld Joints by Adapted ISO 3690 Samples - DEAQuade - N2 - High-strength, low-alloy (HSLA) structural steels, such as S690 and higher grades, are used in numerous applications, enabling sustainable, lightweight structural construction. However, the welded joints of these steels can be susceptible to hydrogen-assisted cold cracking (HACC), especially in the hardened weld metal (WM) or heat-affected zone (HAZ). HACC in high-strength welds basically involves a critical combination of local, mutually dependent parameters consisting of: (1) a crack-critical microstructure; (2) sufficiently high mechanical stress; and (3) a diffusible hydrogen concentration (HD). In this context, thick-walled steel weld joints typically involve multi-layer welding with several passes. This leads to an effective, empirically known reduction in the global HD in the weld seam. This reduction is due to the repeated reheating of subsequently welded beads or layers, which reduces the local HD in the individual weld beads or layers. However, this has not yet been adequately quantified or described. Bead-on-plate tests, such as ISO 3690, cannot correctly reproduce the local HD distribution in individual welding passes (and thus, the global HD in the entire seam). Therefore, these tests lead to an extremely conservative evaluation of hydrogen ingress and the potential for "self-reduction" of HD due to increased interpass temperature during multi-layer welding, which has not yet been adequately addressed in the literature. Ideally, the local HD in each pass and the global (average) HD of the multi-layer weld would be known immediately after welding. For this reason, the study proposes an approach to address the local, track-, and layer-dependent, as well as global, hardness (HD) of multi-layer welds via a modified ISO 3690 test. To this end, representative welding parameter combinations for selected practical welding processes (e.g., SAW, GMAW, or SMAW) will be carried out as conventional bead-on-plate samples. These samples will be systematically extended by an increasing number of welding passes. Several sample series with an increasing number of beads or layers will be examined. Additionally, the initial HD is varied by methods such as targeted shielding gas variation (e.g., addition of hydrogen in GMAW) or moistened flux/coating (e.g., SAW/SMAW). Based on experimental data (temperature field measurements during welding and determination of temperature-dependent HD coefficients), a numerical hydrogen diffusion model is created. This model calculates the local HD (in the beads) and the HD across the weld cross-section. Additional variation calculations represent heat transfer conditions that were not recorded experimentally and their influence on HD distribution. Finally, we investigate the potential use of the modified ISO 3690 multi-layer geometry for application cases such as (1) predicting the effectiveness and necessity of hydrogen removal heat treatment procedures for given welding parameter sets and (2) extending the HD classification definition (e.g., allowing HD10 use for HSLA steels with RP0.2 > 690 MPa instead of HD5). Finally, an international round robin should be initiated once the concept has been successfully confirmed and verified. T2 - IIW Intermediate Meeting, Com. II-A CY - Bangkok, Thailand DA - 17.03.2026 KW - Hydrogen assisted cracking KW - Multi-pass welding KW - Diffusion KW - Cold cracking test PY - 2026 AN - OPUS4-65716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Schröder, Nina A1 - Schröpfer, Dirk A1 - Kannengießer, Thomas T1 - Hydrogen-assisted cracking in GMA welding of high-strength structural steel - A new look into this issue at narrow groove N2 - Modern arc processes, such as the modified spray arc (Mod. SA), have been developed for gas metal arc welding of high-strength structural steels with which even narrow weld seams can be welded. High-strength joints are subjected to increasingly stringent requirements in terms of welding processing and the resulting component performance. In the present work, this challenge is to be met by clarifying the influences on hydrogen-assisted cracking (HAC) in a high-strength structural steel S960QL. Adapted samples analogous to the self-restraint TEKKEN test are used and analyzed with respect to crack formation, microstructure, diffusible hydrogen concentration and residual stresses. The variation of the seam opening angle of the test seams is between 30° and 60°. To prevent HAC, the effectiveness of a dehydrogenation heat treatment (DHT) from the welding heat is investigated. As a result, the weld metals produced at reduced weld opening angle show slightly higher hydrogen concentrations on average. In addition, increased micro- as well as macro-crack formation can be observed on these weld metal samples. On all samples without DHT, cracks in the root notch occur due to HAC, which can be prevented by DHT immediately after welding. KW - High-strength structural steel KW - Gas metal arc welding KW - Diffusible hydrogen KW - Hydrogen-assisted cracking KW - TEKKEN KW - Residual stresses KW - Weld metal cracking PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527260 DO - https://doi.org/10.3390/met11060904 VL - 11 IS - 6 SP - 1 EP - 18 PB - MDPI CY - Basel AN - OPUS4-52726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenhagen, Jana A1 - Dalgic, Mete-Sungur A1 - Weidner, Steffen T1 - Quantitative MALDI-TOF Mass Spectrometry of Star-Shaped Polylactides Based on Chromatographic Hyphenation N2 - The end groups of three- and four-arm star-shaped polylactides (PLA) with trimethylolpropane and pentaerythritol core structures were functionalized with acetic acid. Reaction products with different degrees of functionalization were analyzed by matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry. Additional gradient elution liquid adsorption chromatography (GELAC) measurements were performed to determine the degree of functionalization. This technique enabled clear separation and sufficient quantification of the formed species. These chromatographic data could be used inversely to quantify mass spectrometric results, which are usually biased by the unknown ionization probabilities of different polymer end group structures. Our results showed that, in this particular case, the peak intensity in the MALDITOF mass spectra can be used to semiquantitatively determine the degree of functionalization in incompletely functionalized multiarm PLA. KW - Polylactides KW - MALDI-TOF-MS KW - Gradient elution liquid adsorption chromatography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625292 DO - https://doi.org/10.1021/jasms.4c00491 SN - 1879-1123 SP - 1 EP - 9 PB - American Chemical Society (ACS) AN - OPUS4-62529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Scheliga, Felix T1 - Polycondensation of L-lactic acid: a deeper look into solid state polycondensation N2 - L-Lactic acid (LA) was condensed in the presence of SnCl2 or 4-toluenesulfonic acid (TSA) at 140 °C, and chain growth without cyclization was observed. In addition, poly(L-lactic acid)s (PLAs) with a degree of polymerization (DP) of 25, 50 or 100 were prepared by water-initiated ring-opening polymerization (ROP). These PLAs were annealed in the solid state at 140 °C and 160 °C in the presence of tin(II) 2-ethylhexanoate (SnOct2, SnCl2 or TSA). The changes in the molar mass distribution and in the topology were characterized by means of matrix-assisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectrometry and size exclusion chromatography (SEC). With increasing time, fewer side reactions caused higher molar masses and increasing fractions of cyclic polylactides (cPLA) were obtained. Their “saw tooth” pattern in the MALDI-TOF mass spectra indicated the formation of extended ring crystallites in the solid state. TSA was the most active catalyst and caused fewer side reactions than SnCl2, which was the least reactive catalyst. Acetylation of the CH-OH end groups hindered polycondensation and prevented the formation of cPLAs. Reaction mechanisms will be discussed. KW - MALDI-TOF MS KW - Polycondensation KW - Polylaktide KW - Solid state PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625271 DO - https://doi.org/10.1039/d4py01191k SN - 1759-9962 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-62527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About alcohol-initiated polymerization of glycolide and separate crystallization of cyclic and linear polyglycolides N2 - Alcohol-initiated polymerizations of glycolide (GL) catalyzed by tin(II) 2-ethylhexanoate (SnOct2) were carried out in bulk with variation of GA/In ratio, temperature and time. Due to a rather strong competition of cyclization polyglycolide (PGA) free of cycles were never obtained. When the cyclic catalysts 2,2-dibutal-2-stanna − 1,3-dithiolane (DSTL) or 2-stanna 1,3-dioxo-4,5,6,7 bibenzepane (SnBiph) were used in combination with 1,4-butanediol the influence of cyclization was even stronger. Furthermore, the degrees of polymerization were higher than the GA/alcohol ratio due to rapid polycondensation in the solid state. At 160 °C or below, the matrixassisted laser desorption/ionization time-of-flight (MALDI-TOF) mass spectra indicated separate crystallization of low molar mass cyclic and linear PGAs from the same reaction mixture (also observed for poly(L-lactide)s). KW - MALDI TOF MS KW - Polyglycolide KW - Ring opening polymerization KW - Cyclization KW - Crystallization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607282 DO - https://doi.org/10.1016/j.polymer.2024.127440 SN - 0032-3861 VL - 309 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-60728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. R. A1 - Weidner, Steffen T1 - Syntheses of cyclic polylactides and the problem of catenane formation N2 - Cyclic poly(L-lactide)s (PLAs) were prepared in bulk either by ring-expansion polymerization (REP) or by ring-opening polymerization (ROP) with simultaneous polycondensation (ROPPOC). In contrast to REP the latter method involves formation of linear chains and thus, may involve formation of polydisperse catenanes that affect crystallization. The reprecipitated PLAs were annealed at 120 °C and compared with regard to melting temperature (Tm) and melting enthalpy (ΔHm). For similar molar masses the PLAs prepared by REP and ROPPOC had almost identical Tm's and crystallinities. Furthermore, the influence of REP and ROPPOC catalysts on the morphology of the virgin reaction products was compared. KW - MALDI-TOF MS KW - Catenane KW - Polylactide PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625061 DO - https://doi.org/10.1039/d4ra08683j VL - 15 IS - 5 SP - 3686 EP - 3692 PB - RSC AN - OPUS4-62506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Falkenhagen, Jana T1 - Combined impact of UV radiation and nitric acid (HNO3) on HDPE jerrycans – comparison of outdoor and lab test N2 - A damaging action of HNO3-55% only occurs in combination with its decomposition into nitrous gases, which can be caused by UV radiation. In a laboratory test, transparent HDPE jerrycans have been exposed to both UV radiation and 55 wt-% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The respective damages are compared with FTIR spectroscopy in ATR and HT-gel permeation chromatography (GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. The gradual increase in oxidative damage shows the good reproducibility of the lab exposure. The decomposition of nitric acid into nitrous gases by UV radiation – as well as the jerrycan oxidation – is also observed at lower HNO3 concentration (28 wt- %). Similar results are obtained after outdoor tests. Again, the damage occurs only after combined exposure, in contrast to the exposures to UV only and to HNO3 only, which were conducted in parallel. Outdoor exposures are most readily accepted as they represent possible end-use conditions. However, the reproducibility of these exposures is poor due to the large temporal variations in weather. There are also several safety risks, which is why the number of replicates remains limited. Since the outdoor and lab exposure tests show the same qualitative results, it is appropriate to conduct systematic studies in the laboratory. After 6 days of lab exposure, the oxidation damage is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. It should be noted that this amount can also occur in two sunny weeks. T2 - 24th iapri World Packaging Conference CY - Valencia, Spain DA - 17.06.2024 KW - Ppolyethylene KW - UV exposure KW - Nitric acid KW - Oxidation PY - 2024 VL - 2 SP - 30 EP - 37 PB - ITENE AN - OPUS4-60414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braun, M. A1 - Reuter, T. A1 - Bellon, Carsten A1 - Orth, Anthony A1 - Bartscher, M. A1 - Li, K. A1 - Kasperl, S. A1 - Kirschbaum, K. A1 - Hausotte, T. T1 - Simulation of a real dimensional CT-measurement study using a calibrated aluminum specimen N2 - For the long-term goal of determining the measurement uncertainty of dimensional computed tomography (CT) measurements with simulation, it is necessary to prove the compatibility of the digital model with its real counterpart. A study of repeated CT measurements of a calibrated aluminum specimen was performed and afterwards simulated. A first indicator for a sufficiently good digital representation is the agreement of dimensional measurands, such as diameters and center-to-center distances. Results show in general good agreement between simulation and real measurement. A detailed discussion of the results as well as a proposed criterion for testing the simulation will be shown in the full paper. T2 - 10th International Symposium on Digital Industrial Radiography and Computed Tomography (DIR 2025) CY - Paris, France DA - 01.07.2025 KW - Simulation KW - Digital metrological twin KW - Computed tomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658752 DO - https://doi.org/10.58286/31414 SN - 1435-4934 VL - 30 IS - 8 SP - 1 EP - 9 PB - NDT.net CY - Kirchwald AN - OPUS4-65875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Upcycling waste PET bottles to porous UiO-66 by mechanochemistry N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or gets incinerated in a highly unsustainable manner. Here, I will present a sustainable mechanochemical protocol for the chemical upcycling of polyethylene terephthalate (PET) to porous UiO-66 metal-organic framework (MOF). In the first step, PET is ball-milled with sodium hydroxide and undergoes alkaline hydrolysis to disodium terephthalate (Na2TP). Time-resolved in situ monitoring of ball milling reaction by synchrotron powder X-ray diffraction shows the appearance of crystalline Na2TP after 20 min of milling. However, ex-situ analysis at different milling times by gel permeation chromatography reveals that the depolymerisation step needs more milling for completion. After two hours of ball milling, there are only trace amounts of leftover PET. For upcycling to UiO-66, a zirconium acetate cluster is added to Na2TP together with liquid additives and after milling for T2 - International Conference on Resource Chemistry 2024 CY - Alzenau, Germany DA - 13.03.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Eggert, Lara A1 - Burkert, Andreas T1 - H2Mare-Projekt PtX-Wind - Untersuchung zu bauseitigen Fragestellungen der Korrosion und des Korrosionsschutzes mit Fokus auf die Außenkorrosion von Bau- und Anlagenteilen N2 - Im Teilvorhaben „Untersuchung zu bauseitigen Fragestellungen der Korrosion und des Korrosionsschutzes mit Fokus auf die Außenkorrosion von Bau- und Anlagenteilen“ standen korrosionstechnische Untersuchungen zum Einfluss maritimer Exposition für großtechnische Offshore-Power-to-X-(PtX-) Anlagen im Mittelpunkt. Die Planung und der Betrieb solcher OffshoreProzessanlagen stellen aufgrund der vorherrschenden Umweltbedingungen hohe Anforderungen an die Korrosionsbeständigkeit der eingesetzten Materialien, wobei dem wirksamen Korrosionsschutz eine zentrale Rolle für einen wartungsarmen, langlebigen und umweltverträglichen Anlagenbetrieb zukommt. Vor diesem Hintergrund wurde das Korrosionsverhalten metallischer Werkstoffe und Korrosionsschutzsysteme unter realen maritimen und Offshore-Bedingungen systematisch untersucht. Durch die Verknüpfung normativer und wissenschaftlicher Literaturrecherchen mit kontrollierten Laboruntersuchungen sowie mehrjährigen Expositionsversuchen an ausgewählten maritimen Standorten wurden grundlegende Zusammenhänge zwischen Umweltparametern, Werkstoffeigenschaften, konstruktiven Randbedingungen und Korrosionsmechanismen analysiert. Die gewonnenen Ergebnisse stellen eine repräsentative Datengrundlage zur Charakterisierung der Korrosivitätsbedingungen im maritimen Umfeld dar und bilden eine wissenschaftlich fundierte Basis für die Bewertung, Auslegung und Optimierung von Werkstoffen, Beschichtungen und Korrosionsschutzkonzepten für maritime und Offshore-Anwendungen. KW - Offshore-Power-to-X-Anlagen KW - Maritime Korrosion KW - Korrosionsschutz PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657965 DO - https://doi.org/10.34657/32992 SP - 1 EP - 32 AN - OPUS4-65796 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Burkert, Andreas A1 - Eggert, Lara T1 - H2Mare-Projekt TransferWind - Übertragung von wissenschaftlichen Erkenntnissen zur bauseitigen maritimen und offshore-Korrosion in die Normung und Erarbeitung einer Handlungsempfehlung zu Korrosionsschutz und -prüfung N2 - Die Werkstoffauswahl und der Korrosionsschutz zur Sicherstellung der Dauerhaftigkeit stellen für den Offshore Bereich noch immer eine Herausforderung dar. Erfahrungen und Regelwerke liegen insbesondere aus dem Bereich von Offshore Windenergieanlagen vor. Diese Regelwerke befinden sich in einem stetigen Prozess der Anpassung an aktuelle Erkenntnisse und Erfahrungen, da es sich noch um relativ neue Anwendungen handelt. Für Offshore-Prozessanlagen, wie diese im H2Mare-Projekt betrachtet werden, sind die Anforderungen wesentlich komplexer, da Anlagenkomponenten den Beanspruchungen aus den Prozessen im Inneren der Anlagen ebenso genügen müssen, wie den Beanspruchungen aus der maritimen Umgebung. Hier kommen im Vergleich zu Windkraftanlagen eine größere Palette von Werkstoffen insbesondere aus dem Bereich der rost- und säurebeständigen Stähle sowie höhere Prozesstemperaturen zum Tragen, die für Windkraftanlagen keine Relevanz haben. KW - Offshore-Power-to-X-Anlagen KW - Maritime Korrosion KW - Korrosionsschutz PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658008 DO - https://doi.org/10.34657/32991 SP - 1 EP - 25 AN - OPUS4-65800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Julia T1 - Electrocatalyticperformance and stabilityofmulti-principalelement alloys (MPEAs) N2 - Accurately distinguishing oxygen evolution reaction (OER) currents from anodic metal dissolution is essential for accurately evaluating metal electrocatalysts, as both processes often overlap in the transpassive potential region.1,2 This study explored multi-principal element alloys (MPEAs) as a pathway toward sustainable electrocatalysis by reducing reliance on noble and critical metals. CrCoNi and CrMnFeCoNi alloys are used as model systems to understand how complex compositions behave when OER and dissolution occur simultaneously, providing a benchmark for designing Co-reduced/free variants within the FeCrNi MPEA family. To quantitatively separate these pathways, we employ an integrated operando approach: tip-substrate voltammetry in scanning electrochemical microscopy (TSV-SECM) for spatially resolved O2 detection, ICP-MS and UV-Vis spectroscopy for dissolution quantification and chromium speciation, and in-situ electrochemical AFM (EC-AFM) to identify the onset of corrosion and track nanoscale surface evolution. Converting dissolution data into electrochemical charge enables a precise attribution of transpassive currents to either OER or metal dissolution. To further assessmass-transport effects, MPEAs were examined using rotating disk electrode (RDE) methods. Controlled hydrodynamics separate kinetic from diffusion-limited regimes and reveal how dissolution rates, passive-film behavior, and OER activity respond under flow conditions. Overall, this methodology provides a robust platform for reliably distinguishing catalytic OER performance from corrosion processes while guiding the design of next-generation electrocatalysts that minimize or eliminate Co and other critical and noble metals. Extending these insights to FeCrNi-based systems offers new opportunities for sustainable, high-performance materials capable of operating under technologically relevant anodic conditions. T2 - Materials for Sustainable Development Conference (MATSUS26) CY - Barcelona, Spain DA - 23.03.2026 KW - Multi-principal elemt alloy (MPEAs), Corrosion, Electrocatalysis, Scanning electrochemical miscroscopy (SECM) PY - 2026 AN - OPUS4-65791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Riechers, Birte A1 - Pekin, Thomas C. A1 - Luo, Xin-Yu A1 - Sun, Yonghao A1 - Koch, Christoph T. A1 - Derlet, Peter M. A1 - Maaß, Robert T1 - Spatial distribution and connectivity of medium-range order signatures in a metallic glass probed with simulated and experimental 4DSTEM N2 - challenge. Here, we assess the statistical signature of local diffraction symmetries and their spatial distribution obtained with transmission electron microscopy in both experimentally cast Pd-based MGs and simulated binary model glasses. A detailed analysis of diffraction symmetries from the model glass shows that microstructural coarsening is dominated by icosahedra and Frank–Kasper polyhedra. While symmetries for these motifs are less significant for the laboratory-cast Pd-based glass, clear signatures of symmetry-cluster coarsening as a function of relaxation state are observed in both experiments and simulations, without any indications for crystallization. These findings give support for a qualitatively similar evolution of a glassy microstructure at the medium-range order length scale during glass relaxation. KW - Metallic glass KW - TEM KW - Molecular dynamics simulations KW - Glass structure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657772 DO - https://doi.org/10.1016/j.jallcom.2026.186631 SN - 0925-8388 VL - 1058 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-65777 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - Raw data from: "An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells" N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite PY - 2026 DO - https://doi.org/10.5281/zenodo.18600851 PB - Zenodo CY - Geneva AN - OPUS4-65757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hübner, Martin T1 - (K)ein explosives Thema? - Schweißen an und auf zukünftigen Wasserstoffpipelines im Betrieb unter Druckgasfluss N2 - Das Schweißen an druckführenden Leitungen im Betrieb ist beim Erdgas-Fernleitungsnetz Stand der Technik, beispielsweise beim Setzen von Abgängen durch „Hot-Tapping“. Diese Technik wird auch beim zukünftigen Wasserstoff-Kernnetz eine bedeutende Rolle spielen. Verfahrensbedingt ist daher eine bestimmte Wasserstoffaufnahme während des Schweißens unvermeidbar. Aus diesem Grund werden derzeit in mehreren Forschungsprojekten wie umfassende Erkenntnisse zum Schweißen an Rohrleitungen unter Druckwasserstoff gewonnen. Die grundsätzliche Übertragbarkeit des „Hot-Tapping“ auf zukünftige Wasserstoff-Rohrleitungen wurde bereits bestätigt (u. a. DNV-Projekt und HyTap). Allerdings besteht allein das zukünftige Wasserstoff-Kernnetz in Deutschland aus einer Vielzahl von Bestands- und Neuwerkstoffen mit unterschiedlichen Festigkeiten, Durchmessern und Wandstärken. Für diese ist eine umfassende Betrachtung notwendig. In diesem Bereich leistet das Projekt H2-SuD wesentliche Beiträge, insbesondere zur Frage der Anpassung der Mindestwandstärke für sicheres Schweißen. Hierzu bieten die Demonstratoren eine ideale Grundlage zum Screening vieler Schweißparameter-Werkstoff-Kombinationen. Eine erhöhte Wasserstoffkonzentration beim Schweißen wurde experimentell belegt (DNV-Projekt und H2-SuD), allerdings im allgemein nicht als kritisch erachteten Bereich. Zudem wurde eine Wasserstoffversprödung der Schweißnaht während des Schweißens an druckwasserstoffführenden Demonstratoren bisher nicht beobachtet. Dies liegt u.a. an den mechanischen Eigenschaften der Rohrleitungswerkstoffe (gute Dehnfähigkeit, auch im geschweißten Zustand). T2 - Vortragsreihe des Bezirksverbandes Berlin des Deutschen Verbandes für Schweißen und verwandte Verfahren (DVS) e.V. CY - Berlin, Germany DA - 25.03.2026 KW - Wasserstoff KW - Rohrleitung KW - Schweißen KW - Demonstrator KW - Bauteilprüfung PY - 2026 AN - OPUS4-65774 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Praktikable Prüfung der Wasserstoffverteilung in Mehrlagenschweißungen in Anlehnung an die DIN EN ISO 3690 N2 - Das Forschungsvorhaben adressiert eine zentrale Lücke und damit einhergehende Einschränkung für geschweißte hochfeste Werkstoffe in der aktuellen Normung: Die DIN EN ISO 3690 erlaubt ausschließlich die Bestimmung des diffusiblen Wasserstoffs in einlagigen Prüfraupen und bildet damit die realen Bedingungen in mehrlagigen Schweißnähten hochfester Stähle nicht ab. Durch das mehrfache wiederholte Aufwärmen wird die eingebrachte Wasserstoffkonzentration deutlich unter die konservativen, einlagigen Prüfraupen bereits während des Schweißens abgesenkt. Hierzu fehlt jedoch eine einfache, experimentelle Methoden, um die tatsächliche lokale lagenabhängige bzw. globale Wasserstoffverteilung quantifizieren zu können. Das Vorhaben entwickelt daher erstmals eine Versuchsmethodik, der reale Diffusions- und Entgasungsbedingungen von Mehrlagenschweißungen experimentell reproduziert. Dadurch werden die Nachteile der ISO 3690 (einlagige Prüfraupe, konservative Bewertung) aufgehoben und mit dem Hauptvorteil (robuste, einfache Handhabung) kombiniert. Durch gezielte Variation von Wärmeführung, Zwischenlagentemperaturen und Wasserstoffangebot werden lokale und globale Wasserstoffverteilungen quantifiziert. Ergänzt durch ein numerisches Diffusionsmodell entsteht ein skalierbares Bewertungswerkzeug, das die experimentellen Daten generalisiert und auf reale Schweißnähte überträgt. Die Ergebnisse ermöglichen: (1) eine realitätsnahe Bewertung verbleibender Wasserstoffgehalte, Kaltrisssicherheit, damit die (2) die mögliche Ausweitung der HD Klassifizierung hochfester Schweißzusätze, und (3) die Beurteilung der Effektivität und Notwendigkeit von Wärmenachbehandlungs-maßnahmen (wie „Wasserstoffarmglühen“). T2 - Sitzung des NA 092-00-05 GA Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1) CY - Berlin, Germany DA - 24.03.2026 KW - Schweißen KW - Wasserstoff KW - ISO 3690 KW - Prüfung KW - Mehrlagennaht PY - 2026 AN - OPUS4-65784 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Falkenhagen, Jana A1 - Beskers, Timo. F. A1 - Myxa, Anett A1 - Pursch, Matthias T1 - Round-robin test for size exclusion chromatography – Data summary N2 - Size exclusion chromatography (SEC or GPC) is one critical component of polymer analysis to meet the increasing requirements in regulatory context – namely, determination of Mn, as well as oligomers of less than 500 g mol-1 and 1000 g mol-1. The underlying test methods (OECD 118/119 and DIN EN ISO 13885 1 to 3) provide a framework for SEC measurements; however, they lack sufficient specificity to obtain accurate results. Previous SEC round robin tests were mostly performed on homopolymers and did not collect data on oligomer contents. A new round robin test was initiated and conceptualized within the Task force “Method Evaluation for Polymer REACh (MeEP)”, an initiative of “Industrieforum Analytik” within the German Chemical Society (GDCh). Samples for this study were selected to represent both easy benchmark polymers as well as real-life, industry-relevant polymer materials. Data collection focused on the regulatory requirements. Distribution of samples, gathering of individual results and evaluation were carried out by BAM. A data summary as initial result is reported here. Further evaluation and interpretation are a part of ongoing research. KW - Size exclusion chromatography KW - Polymers KW - Oligomer content KW - Round-robin test PY - 2026 DO - https://doi.org/10.26272/opus4-65587 SP - 1 EP - 84 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-65587 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical conversion of polyethylene terephthalate into valuable metal-organic frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical1 protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive (Figure 1). For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - The International Symposium on Mechanochemistry (Mech’cheM) 2025: New forces in Mechanochemistry CY - Montpellier, France DA - 04.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emamverdi, Farnaz T1 - Molecular Mobility and Physical Aging of Polymers with Intrinsic Microporosity (PIM-1) Revisited: A Big Glassy World N2 - Polymeric membranes represent a cost- and energy-efficient solution for gas separation. Recently Polymers of Intrinsic Microporosity (PIMs) have been in a great interest because of their outstanding BET surface area larger than 700m2/g and pore size smaller than 1 nm. PIMs are a promising candidate in gas separation with high permeability and appealing selectivity due to their inefficient packing derived from a combination of ladder-like rigid segments with sites of contortion. However, it is recognized this class of polymers suffer from decrease in performance with time due to physical aging. The initial microporous structures approach a denser state via local chain rearrangements, leading to a dramatic reduction in permeability. As chain packing during film casting and physical aging are the key factors determine the performance in separation applications, characterization of the molecular mobility in these materials has been proved to provide valuable information. In recent research on PIM-1 the archetypal PIM, a molecular relaxation process with high activation energy together with a significant conductivity in the glassy state has been found and explained with the formation of local intermolecular agglomerates due to interaction of π-electrons in aromatic moieties of the polymer backbone. In this work, the dielectric behavior of the polymeric films and their response upon heating (aging) were measured by isothermal frequency scans during different heating/cooling cycles in a broad temperature range down to 133K for the first time. Multiple dielectric processes following Arrhenius behavior were observed. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxations were discussed correlating to structural-properties of PIM-1. Up to now, no other work has studied the role of porosity and thermal history of PIM-1 film in dielectric processes. The goal is by eliminating thermal history and considering storing conditions provide better understanding on aging and plasticizing in high free volume glassy polymer PIM-1. T2 - IDS Online Meeting CY - Berlin, Germany DA - 06.09.2021 KW - Physical Aging KW - BDS KW - Microporous structure KW - Permeation PY - 2021 AN - OPUS4-55766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Emamverdi, Farnaz T1 - Molecular Mobility and Physical Aging of Polymers with Intrinsic Microporosity (PIM-1) Revisited: A Big Glassy World N2 - Polymeric membranes represent a cost- and energy-efficient solution for gas separation. Recently Polymers of Intrinsic Microporosity (PIMs) have been in a great interest because of their outstanding BET surface area larger than 700m2/g and pore size smaller than 1 nm. PIMs are a promising candidate in gas separation with high permeability and appealing selectivity due to their inefficient packing derived from a combination of ladder-like rigid segments with sites of contortion. However, it is recognized this class of polymers suffer from decrease in performance with time due to physical aging. The initial microporous structures approach a denser state via local chain rearrangements, leading to a dramatic reduction in permeability. As chain packing during film casting and physical aging are the key factors determine the performance in separation applications, characterization of the molecular mobility in these materials has been proved to provide valuable information. In recent research on PIM-1 the archetypal PIM, a molecular relaxation process with high activation energy together with a significant conductivity in the glassy state has been found and explained with the formation of local intermolecular agglomerates due to interaction of π-electrons in aromatic moieties of the polymer backbone. In this work, the dielectric behavior of the polymeric films and their response upon heating (aging) were measured by isothermal frequency scans during different heating/cooling cycles in a broad temperature range down to 133K for the first time. Multiple dielectric processes following Arrhenius behavior were observed. Local fluctuations, Maxwell-Wagner-Sillars (MWS) polarization and structural relaxations were discussed correlating to structural-properties of PIM-1. Up to now, no other work has studied the role of porosity and thermal history of PIM-1 film in dielectric processes. The goal is by eliminating thermal history and considering storing conditions provide better understanding on aging and plasticizing in high free volume glassy polymer PIM-1. T2 - Euromembrane conference CY - Copenhagen, Denmark DA - 29.11.2021 KW - Physical aging KW - Membrane KW - Microporous structure KW - Glassy polymer PY - 2021 AN - OPUS4-55758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE für die Schienenprüfung N2 - Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich. Das Forschungsprojekt „Artificial Intelligence for Rail Inspection“ (AIFRI) erfordert den Austausch von Prüfdaten in einem offenen Format sowohl zwischen den Projektpartnern als auch die Veröffentlichung anonymisierter Daten ausgewählter Strecken aus dem Offenen Digitalen Testfeld (ODT). Wir haben uns in dem Projekt für die Verwendung der „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE) entschieden. DICONDE basiert auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM) und wurde von ASTM an die ZfP angepasst. DICOM bzw. DICONDE ist nicht nur ein Datenformat, sondern beinhaltet auch Kommunikationsschnittstellen für die Auftragsvergabe, Datenübertragung und Abfrage gespeicherter Datensätze aus einem Archiv. In dem Vortrag werden DICOM und DICONDE vorgestellt, sowie die Verwendung von DICONDE für die Schienenprüfung im Projekt AIFRI näher erläutert. Es wird gezeigt, wie sich Prüfdaten, Prüfparameter, Streckeninformationen incl. Kilometertafeln und Geokoordinaten und Befunde in DICONDE kodieren lassen. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - DICONDE KW - Wirbelstromprüfung KW - Ultraschallprüfung KW - Schienenprüfung PY - 2024 AN - OPUS4-59663 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Braun, U. A1 - Herper, D. A1 - Knefel, M. A1 - Bednarz, M. A1 - Bannick, C.-G. T1 - Smart filters for the analysis of microplastic in beverages filled in plastic bottles N2 - The occurrence of microplastic (MP) in food products, such as beverages in plastic bottles, is of high public concern. Existing analytical methods focus on the determination of particle numbers, requiring elaborate sampling tools, laboratory infrastructure and generally time-consuming imaging detection methods. A comprehensive routine analysis of MP in food products is still not possible. In the present work, we present the development of a smart filter crucible as sampling and detection tool. After filtration and drying of the filtered-off solids, a direct determination of the MP mass content from the crucible sample can be done by thermal extraction desorption gas chromatography mass spectroscopy (TED-GC/MS). The new filter crucible allows a filtration of MP down to particle sizes of 5 µm. We determined MP contents below 0.01 µg/L up to 2 µg/L, depending on beverages bottle type. This may be directly related to the bottle type, especially the quality of the plastic material of the screw cap. Dependent on the plastic material, particle formation increases due to opening and closing operations during the use phase. However, we have also found that some individual determinations of samples were subjected to high errors due to random events. A conclusive quantitative evaluation of the products is therefore not possible at present. KW - Microplastic KW - TED-GC/MS KW - Plastic bottles KW - Bbeverages KW - Filter crucible PY - 2021 DO - https://doi.org/10.1080/19440049.2021.1889042 SN - 1944-0057 VL - 38 IS - 4 SP - 691 EP - 700 PB - Taylor & Francis AN - OPUS4-52323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Repräsentative Untersuchungsstrategien für ein integratives Systemverständnis von spezifischen Einträgen von Kunststoffen in die Umwelt (RUSEKU) N2 - Der Vortrag wurde im Rahmen der Abschlusskonferenz des Forschungsschwerpunktes "Plastik in der Umwelt" des BMBF gehalten. Er fasst die Ergebnisse des Verbundprojektes RUSEKU zusammen. Es wurde die Herstellung verschiedener Testmaterialien für die Mikroplastik (MP) Analytik beschrieben. Im weiteren geht es um verschiedene Ansätze MP kostengünstig und schnell zu detektieren, z.B. mit Nahinfrarotspektroskopie. Nanoplastik konnte mit der Transmissionselektronenmikroskopie sichtbar gemacht werden. Für die praxisnahe Beprobung von Gewässern wurde die Fraktionierte Filtration entwickelt. Integrale Beprobungen können mit dem Sedimentationskasten erfolgen. Als Beispiele für die Beprobung realer Gewässer wurde das urbane Abwassersystem Kaiserslautern, Getränkewasser und Waschmaschinenwasser gezeigt. T2 - Abschlusskonferenz des Forschungsschwerpunktes "Plastik in der Umwelt" des BMBF CY - Online meeting DA - 20.04.2021 KW - Mikroplastik KW - TED-GC/MS KW - Probennahme KW - RUSEKU PY - 2021 AN - OPUS4-52546 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Mikroplastik an der BAM: TED-GC/MS und Referenzmaterialien N2 - Thema ist die Funktionsweise der TED-GC/MS als Methode für die Mikroplastik-Detektion sowie die Herstellung dazugehöriger Referenzmaterialien an der BAM T2 - 25. Kolloquium Massenspektrometrie von Polymeren CY - Online meeting DA - 17.06.2021 KW - Mikroplastik KW - TED-GC/MS KW - Referenzmaterial PY - 2021 AN - OPUS4-52835 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Results of the Plastic in the environment comparative test N2 - The talk describes the sturcture and the results of the "plastics in the environment" comparative test of 2019. T2 - Symposium "Challenges of microplastic analysis – Bridging state of the art and policy needs” CY - Online meeting DA - 09.09.2021 KW - Microplastic KW - Comparative test KW - ILC PY - 2021 AN - OPUS4-53236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Detection of plastics in soil N2 - Soil acts as a final sink for pollutants. Microplastics from different sources such as plastic mulching, littering, compost, sewage sludge, sedimentary deposition, and tyre abrasion are expected to be found in soil. However, representative and comprehensive information is missing on the sources, transport, and fate. Therefore, a reliable analysis method for microplastics in soils needs to be developed. The presented work describes the development of a procedure for microplastics analysis in soils. A representative sampling based on the on-site conditions and a sample preparation method was established and comprised of a drying step, the separation of microplastic particles > 1 mm, and a density separation for particles < 1 mm. The detection of the large microplastic particles (> 1 mm) was conducted with Attenuated Total Reflection - Fourier Transform infrared Spectroscopy (ATR-FTIR) , while Thermal Extraction Desorption - Gas Chromatography / Mass Spectrometry (TED-GC/MS) was applied for particles < 1 mm, gaining information on the type of polymer and mass fraction. Based on the established method, 14 environmental soil samples ? with different exposure of microplastics from agriculture, industrial sites, roads, and floods were investigated. Due to the arbitrary microplastic particle distribution among the samples for large microplastics, it was reasoned that the found particles were unrepresentative. In contrast, microplastic particles < 1 mm were discovered in a high mass in soil samples exposed to plastic mulching or fertilization with sewage sludge or compost (0 – 115 mg/kg). On average, microplastic contents detected in soil samples taken from a construction site and an inner-city lake were higher (13 – 238 mg/kg). As expected, microplastic content in soil sampled in proximity to roads was more pronounced in the upper soil layers. In contrast, very remote sampling sites, expectably uncontaminated, did not lead to the detection of microplastic regarding to thermoanalytical detection method. In a proof of concept experiment several in vivo and in vitro ecotoxicological tests were applied to evaluate the effect of microplastics (tyre abrasion, polystyrene containing hexabromocyclododecane) in natural soils. In summary, while no effects of the examined probes could be detected on higher levels of biological organization after exposures to earthworm E. andrei, significant changes in several oxidative stress related biomarkers were observed. T2 - SETAC Europe 2022 CY - Kopenhagen, Denmark DA - 15.05.2022 KW - Microplastic KW - TED-GC/MS KW - Soil PY - 2022 AN - OPUS4-55872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Harmonisation efforts of the CUSP projects N2 - The talk is about harmonisation approaches within CUSP. First the five H2020 projects for research on risk assessment regarding microplastics topic were presented. Secondly, harmonisation process were discussed. T2 - VAMAS SC 47 Meeting CY - Turin, Italy DA - 19.10.2022 KW - Microplastics KW - Harmonisation KW - Nanoplastics KW - H2020 KW - Risk assessment PY - 2022 AN - OPUS4-56077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, U. T1 - Analysis of Microplastics in Soil: Harmonisation and Standardisation - a first approach N2 - The talk is about microplastics in soil. Some results were presented with mainly state of the art according to microplastics in standardization. T2 - International Conference Microplastics in Soils CY - Berlin, Germany DA - 19.10.2022 KW - Microplastics KW - Microplastics standardisation KW - Microplastics in soil PY - 2022 AN - OPUS4-56078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Altmann, Korinna T1 - Deliverable 2: Summary report on: The development of pristine SI traceable reference materials for SMPs (0.1 μm - 10 μm) and NPs (< 0.1 μm), representative of partially degraded/naturally aged samples in complex food and environmental matrices, and for realistic polydisperse size distributions and irregular shapes N2 - PlasticTrace aims to address the urgent need for development and harmonisation of methods for the chemical identification, physical characterisation and quantification of released small micro/nanoplastics (SMPs/NPs) in drinking water, food and environmental matrices, as required by the EU’s Circular Economy Action Plan (CEAP). This report describs the characterisation of nanoPP analysed in the PlasticTrace project aiming to develop a reference material. The nanoPP was analysed mainly by light scattering methods. Homogeneity control was done by DLS. KW - Nanoplastics KW - Reference materials PY - 2024 N1 - Project Number 21GRD07: PlasticTrace (Tracing Micro and NanoPlastics in Food and Environment), funded by the European Union SP - 1 EP - 29 PB - European Association of National Metrology Institutes (EURAMET) CY - Braunschweig AN - OPUS4-62299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Reference material candidates for microplastic analysis N2 - Every day, there are new headlines in the media about microplastics (1-1000 µm, ISO/TR 21960:2020) and nanoplastics (< 1 µm, ISO/TR 21960:2020) findings all over the planet with high variations in particle number and mass. The challenges in analytics are very complex, e.g. representative sampling, non-destructive sample preparation with concentrated particles and homogeneous distribution and true detection. All together lead to lacks in harmonization and results, which are hardly comparable. On the other hand, monitoring of microplastics is mandatory in the future strictly regulated by the EU commission in the Drinking water and Wastewater Framework Directive. One step to accurate and precise results will be the development of suitable reference materials mimicking particles in the environment. BAM developed test materials, which are produced by mixing a small portion of microplastic particles with a water-soluble matrix. After solid phase dilution and homogenisation small portions are pressed into tablets and bottled in glass vials (Figure 1). These tablets are well characterized with particle size distribution and SEM images. Additionally, they are tested as reference material candidate according to homogeneity and stability for particle number with µ-IR and µ-Raman as well as on particle mass with Py-GC/MS and TED-GC/MS after ISO Guide 35. Results are promising. The material passed the homogeneity control. No changes are observed within 6 months of storage. The same tested reference material is finally used in sample preparation experiments, where environmental suspended particular matter from surface water or baby milk powders are spiked with the tablets. T2 - ESOPS CY - Berlin, Germany DA - 09.09.2024 KW - Microplastics KW - TED-GC/MS KW - Reference materials KW - Polymer 3R KW - Tablets PY - 2024 AN - OPUS4-61017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Alić Stolar, Jasna T1 - Harnessing mechanochemistry to combat PFAS contamination N2 - For over 70 years, the uncontrolled production, use, and disposal of per- and polyfluoroalkyl substances (PFAS) have led to widespread global contamination, necessitating the rapid development of innovative and efficient remediation technologies. State-of-the-art strategies rely on energy-intensive incineration, which releases greenhouse gases and smaller, volatile PFAS derivatives. Here, we present a fast, simple, and sustainable method for the complete degradation of PFAS leveraging mechanochemistry to break down the persistent carbon-fluorine bonds. Our findings indicate that liquid-assisted grinding conditions accelerate the degradation of perfluorooctanoic acid compared to neat grinding conditions, resulting in a significant reduction in energy consumption. Moreover, the fluoride released during the process binds to inorganic additives, allowing fluorine recovery as crystalline salts and preventing the formation of secondary toxic waste. The method has strong potential for scaling up and offers a green and viable solution for real-world application in PFAS decontamination. T2 - The International Symposium on Mechanochemistry (Mech’cheM 2025) CY - Montpellier, France DA - 04.06.2025 KW - Mechanochemistry KW - PFAS PY - 2025 AN - OPUS4-63956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scholz, Philipp A1 - Falkenhagen, Jana A1 - Wachtendorf, Volker A1 - Brüll, Robert A1 - Simon, Franz-Georg T1 - Investigation on the Durability of a Polypropylene Geotextile under Artificial Aging Scenarios N2 - Geosynthetics are widely used in various civil engineering applications, such as geotextiles in coastal protection, and display a sustainable alternative to natural mineral materials. However, the full benefits of using geosynthetics can only be gained with a long service lifetime of the products. With the use of added stabilizers to the polymers, service lifetimes can be achieved in the range of 100 years. Therefore, accelerated aging methods are needed for the assessment of the long-term performance of geotextiles. In the present study, the behavior of geosynthetic materials made of polypropylene was investigated under artificial aging conditions involving elevated temperatures ranging from 30 to 80 °C, increased oxygen pressures ranging from 10 to 50 bar in water-filled autoclaves, and UV irradiation under atmospheric conditions. ATR-IR spectroscopy was employed to detect the increase in the carbonyl index over various aging durations, indicating the oxidative degradation of the geotextile. The most pronounced increase was observed in the case of aging through UV irradiation, followed by thermal aging. Elevated pressure, on the other hand, had a lower impact on oxidation. High-temperature size exclusion chromatography was utilized to follow the reduction in molar mass under different degradation conditions, and the results were consistent with those obtained from ATR-IR spectroscopy. In polyolefins such as polypropylene, Hindered Amine Stabilizers (HAS) are used to suppress oxidation caused by UV radiation. The quantitative analysis of HAS was carried out using a UV/Vis method and HPLC. The degradation of UV stabilizers during the aging of geotextiles is responsible for the oxidation and the reduction in the molar mass of polypropylene. From the results, it can be concluded that applications of PP geotextile without soil or sand cover might cause the risk of the formation of microplastic particles. Material selection, design, and maintenance of the construction must follow best practices, including the system’s removal or replacement at end-of-life. Otherwise, a sustainable use of geotextiles in civil engineering is not possible. KW - Geotextiles KW - Microplastic KW - Size exclusion chromatography KW - Accelerated aging PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599739 DO - https://doi.org/10.3390/su16093559 SN - 2071-1050 VL - 16 IS - 9 SP - 1 EP - 15 PB - MDPI AG CY - Basel AN - OPUS4-59973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen A1 - Scheliga, F. T1 - Polycondensation of poly(L-lactide) alkyl esters combined with disproportionation and symproportionation of the chain lengths N2 - Ring-opening polymerizations (ROPs) of l-lactide (LA) were performed with ethyl l-lactate or 11-bromoundecanol as initiators (In) and tin(II) ethyl hexanoate (SnOct2) as catalyst (Cat) using four different LA/In ratios (20/1, 40/1, 60/1, and 100/1). One series of ROPs was conducted in bulk at 120 °C, yielding PLAs with low dispersities (Ð ~ 1.2–1.4), and a second series was conducted in bulk at 160 °C, yielding higher dispersities (Ð ~ 1.3–1.9). Samples from both series were annealed for 1 or 14 days at 140 °C in the presence of SnOct2. Both polycondensation and disproportionation reactions occurred, so that all four samples tended to form the same type of molar mass distribution below 10,000 Da, regardless of their initially different number average molar masses (Mn). Both initiators gave nearly identical results. The thermodynamic control of all reversible transesterification processes favored the formation of crystallites composed of chains with a Mn around 3500–3700, corresponding to a crystal thickness of 10–13 nm. KW - Polylactide KW - MALDI-TOF MS KW - Crystalinity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600081 DO - https://doi.org/10.1002/pol.20240118 SN - 2642-4150 SP - 1 EP - 12 PB - Wiley AN - OPUS4-60008 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, H. A1 - Weidner, Steffen T1 - Low Molar Mass Cyclic Poly(L-lactide)s: Separate Transesterification Reactions of Cycles and Linear Chains in the Solid State N2 - L-Lactide (LA) was polymerized with neat tin(II) 2-ethylhexanoate (SnOct2) in toluene at 115 °C at low concentration with variation of the LA/Cat ratio. Cyclic polylactides (cPLAs) with number average molecular weights (Mn) between 7 000 and 17 000 were obtained. MALDI-TOF mass spectrometry also revealed the formation of a few percent of linear chains. Crystalline cPLAs with Mn around 9 000 and 14 000 were annealed at 140 °C in the presence of ScOct2 or dibutyl-2-stanna-1,3-dithiolane (DSTL). Simultaneously, crystallites of extended linear chains and crystallites of extended cycles were formed regardless of the catalyst, indicating that transesterification reaction proceeded different for linear chains and for cycles, governed by thermodynamic control. The formation of extended chain crystallites with low dispersity indicates the existence of symproportionation of short and long chains. A complementary experiment was carried out with a PLA ethyl ester composed mainly of linear chains with a small fraction of cycles KW - Polylactide KW - MALDI-TOF MS KW - Annealing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606228 DO - https://doi.org/10.1039/D4SM00567H SN - 1744-6848 SP - 1 EP - 12 PB - Royal Society of Chemistry (RSC) AN - OPUS4-60622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cherbib, S. A1 - Jlalia, I. A1 - Chabbah, T. A1 - Chatti, S. A1 - Marestin, C. A1 - Mercier, R. A1 - Weidner, Steffen A1 - Casabianca, H. A1 - Jaffrezic-Renault, N. A1 - Abderrazak, H. T1 - Design of New Partially Bio-Based Polyguanamines for the Reversible Adsorption of Phenolic Molecules from Olive Mill Wastes N2 - Olive mill wastewater produces a variety of potent antioxidants, including hydroxytyrosol, oleuropein, and tyrosol, that have been widely used in agriculture, pharmacy, and cosmetics. This study aims to design new poly(guanamine)s phases by polycondensation of modified triazine monomers with both petro-based and biosourced diamines, to act as stationary phases for the uptake of these phenolic molecules. Obtained polymers were characterized by NMR spectroscopy, differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The adsorption results showed that the newly synthesized polymers can effectively uptake the less polar phenolic compounds, ferulic acid, and caffeic acid. The isosorbide-based polymer (P6) presented the highest sorption efficiency, due to the hydrophilic properties of isosorbide associated with the proton affinity of the triazine groups. All the phenolic compounds were successfully desorbed from the P6 polymer using a minimal amount of a methanol/acetonitrile mixture. P6 polymer could be used for four successive adsorption processes without loss of efficiency. KW - Olive mill wastewater KW - Triazine KW - Isosorbide KW - Adsorption KW - Phenolic compounds PY - 2024 DO - https://doi.org/10.1007/s42250-024-01081-3 SN - 2522-5758 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-61348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen T1 - Ring-ring equilibration (RRE) of cyclic poly(L-lactide)s by means of cyclic tin catalysts N2 - With 2,2-dibutyl-2-stanna-1,3-dithiolane (DSTL) and 2-stanna-1,3-dioxa-4,5,6,7-dibenzoxepane (SnBiPh) as catalysts ring-expansion polymerizations (REP) were performed either in 2 M solution using three different solvents and two different temperatures or in bulk at 140 and 120 ◦C. A kinetically controlled rapid REP up to weight average molecular masses (Mẃs) above 300 000 was followed by a slower degradation of the molecular masses at 140 ◦C, but not at 120 ◦C Furthermore, a low molecular mass cyclic poly(L-lactide) (cPLA) with a Mn around 16 000 was prepared by polymerization in dilute solution and used as starting material for ring-ring equilibration at 140 ◦C in 2 M solutions. Again, a decrease of the molecular mass was detectable, suggesting that the equilibrium Mn is below 5 000. The degradation of the molecular masses via RRE was surprisingly more effective in solid cyclic PLA than in solution, and a specific transesterification mechanism involving loops on the surface of crystallites is proposed. This degradation favored the formation of extended-ring crystallites, which were detectable by a “saw-tooth pattern” in their MALDI mass spectra. KW - Organic Chemistry KW - Polymers and Plastics KW - MALDI-TOF MS KW - Materials Chemistry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593819 DO - https://doi.org/10.1016/j.eurpolymj.2024.112765 SN - 0014-3057 VL - 206 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-59381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Geburtig, Anja A1 - Wachtendorf, Volker A1 - Falkenhagen, Jana T1 - Combined impact of UV radiation and nitric acid on high‐density polyethylene containers as a laboratory test N2 - In a laboratory test, transparent high‐density polyethylene (HDPE) jerrycans have been exposed to both UV radiation and 55 wt‐% nitric acid solution at (41 ± 2)°C, for up to 20 days. For comparison, UV radiant exposure (21 days) and nitric acid exposure (up to 6 weeks) were performed separately, at nearly equal temperatures. The damages are compared with FTIR spectroscopy in ATR and HT‐gel permeation chromatography(GPC) on a molecular level and with hydraulic internal pressure testing as a component test. For the used jerrycans, relevant oxidation can only be found after the combined exposure. This is caused by the decomposition of nitric acid into nitrous gases by UV radiation, which is also observed at lower concentrations (28 wt‐%). After 6 days of laboratory exposure, this is rated as critical, which corresponds to about 1/10 year in Central Europe, according to the UV radiant exposure. The gradual increase in oxidative damage shows the reproducibility of the test. KW - Molecular mass distribution KW - High-density polyethylene KW - Nitric acid KW - UV radiation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550141 DO - https://doi.org/10.1002/pts.2673 SN - 0894-3214 VL - 35 IS - 10 SP - 729 EP - 735 PB - Wiley CY - New York, NY AN - OPUS4-55014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meyer, Andreas A1 - Weidner, Steffen A1 - Kricheldorf, Hans R. T1 - Star-shaped poly(l-lactide)s based on pentaerythritol: About crystallization and polycondensation plus disproportionation and ring formation in the solid state N2 - Star-shaped poly( L-lactide)s (s-PLAs), were prepared by ring-opening polymerization of with pentaerythritol and catalyzed by tin(II) 2-ethylhyexanoate (SnOct out in bulk at either 120 ◦ C or 160 ◦ L-lactide (LA) initiated 2 ). Two small series of ROPs were carried C with variation of the LA/initiator ratio. Matrix-assisted laser desorption/ ionization time-of-flight (MALDI-TOF) mass spectra revealed traces of cycles in 120 ◦ C samples only at low initiator/catalyst ratios. In contrast, higher fractions of cycles were detected in samples prepared at 160 C, suggesting a "back-biting" origin. The influence of arm length and thermal history on crystallinity was investigated by differential scanning calorimetry (DSC) and wide-angle x-ray scattering (WAXS). It was shown that annealing increased the melting temperature (T ◦ ◦ m ) and crystallinity. However, annealing at 140 ◦ C for 14 d also caused significant solid-state transesterification. In addition, crystallites composed of s-PLAs with extended arms and, simultaneously, crystallites composed exclusively of extended rings were formed, identified by their typical "sawtooth" pattern in the MALDI mass spectra. Small angle x-ray scattering (SAXS) indicated that the crystal thickness was lower than that of linear PLAs annealed under identical conditions, but increased upon annealing at 140 C. KW - MALDI-TOF MS KW - Polylactide KW - Crystallisation KW - AStar-shaped polymers PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636832 DO - https://doi.org/10.1016/j.polymer.2025.128709 SN - 0032-3861 VL - 334 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-63683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen T1 - Zwitterionic polymerization of glycolide catalyzed by pyridine N2 - The usefulness of various N- and P-based catalysts for syntheses of cyclic polyglycolide via zwitterionic polymerization of glycolide was examined. Most catalysts produced discolored, largely insoluble polyglycolides consisting of cycles and unidentified byproducts. Soluble, cyclic polyglycolides were obtained using neat pyridine as catalyst at 120 °C, 100 °C, 80 °C, and even at 60 °C. The number-average molecular weights were extremely low and depended slightly on the glycolide-to-pyridine ratio. Three different mass distributions of the cycles were detected by mass spectrometry, depending on the reaction conditions. The cyclic polyglycolides were also characterized by differential scanning calorimetry (DSC) and small-angle X-ray scattering (SAXS) measurements. The SAXS data in combination with the mass spectra indicate that the majority of the cycles form extended-ring crystallites KW - MALDI-TOF MS KW - Polylactide KW - Polymerization KW - Zitterions PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639748 DO - https://doi.org/10.1039/d5py00762c SN - 1759-9954 SP - 1 EP - 9 PB - Royal Society of Chemistry (RSC) AN - OPUS4-63974 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bui, Minh A1 - Heinekamp, Christian A1 - Fuhry, Emil A1 - Weidner, Steffen A1 - Radnik, Jörg A1 - Ahrens, Mike A1 - Scheurell, Kerstin A1 - Balasubramanian, Kannan A1 - Emmerling, Franziska A1 - Braun, Thomas T1 - Lewis-acid induced mechanochemical degradation of polyvinylidene fluoride: transformation into valuable products N2 - Polyvinylidene fluoride (–[CH2CF2]n–, PVDF) waste poses significant environmental challenges due to its recalcitrant nature and widespread use. This study addresses the end-of-life management of PVDF by introducing a novel, sustainable mechanochemical approach for its valorisation. We investigated the degradation of PVDF into value-added materials using ball milling with anhydrous AlCl3 to achieve a quantitative mineralisation producing AlF3 and halide-functionalised graphite, along with gaseous products (HCl and CH4). Mechanistic key steps involve Lewis-acid catalysed C–F bond activation, dehydrofluorination and aromatisation. This approach provides an effective solution for PVDF waste management while offering a promising route for the production of high-value materials from polymer waste streams. Our findings contribute to sustainable practices in polymer recycling and resource recovery, respond to pressing environmental concerns associated with fluoropolymer disposal, and demonstrate the potential to convert polymer wastes into useful products. KW - Mechanochemistry KW - Polyvinylidenfluoride KW - Degradation KW - Ball mill PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-649015 DO - https://doi.org/10.1039/d5sc05783c SN - 2041-6520 VL - 16 IS - 40 SP - 18903 EP - 18910 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - About Polycondensation, Disproportionation, and Cyclization of Acetylated Poly(L-Lactide) Esters N2 - L-lactide (LA) is polymerized with ethyl L-lactate or trifluoroethanol as initiators (LA/In = 30/1), and the resulting poly(L-lactide) esters are acetylated with acetic anhydride. The acetylated PLA esters are mixed with SnOct2, dibutyltin bis(4-chlorophenoxide), or dibutyltin bis(pentafluorophenoxide) in solution and crystallized at 120 °C. The doped crystals are annealed at 140 °C or at 160 °C for 7, 14, and 28 days, and the chemical modifications that occurred in the solid state are monitored by matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC) measurements. All catalysts promoted polycondensation, while no significant formation of cycles is observed. However, in the presence of SnOct2, disproportionation of chains occurred upon annealing at 120 or 140 °C, and crystallites consisting of extended chains with Mn values ≈3500 – 3600 and low dispersities (Ð < 1.5) are formed. KW - MALDI-TOF MS KW - Polycondensation KW - Polylactides KW - Transesterifcation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630349 DO - https://doi.org/10.1002/macp.202400175 SN - 1521-3935 VL - 225 IS - 19 PB - Wiley VHC-Verlag AN - OPUS4-63034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, Andreas T1 - Poly(butylene terephthalate): About condensation, cyclization, degradation and elimination reactions in the solid state, and the role of smooth crystal surfaces N2 - Three commercial poly(butylene terephthalate) (PBT) samples - Pocan B1300 (B13), Pocan B1600 (B16), and Addigy P 1210 (AP121) - served as the starting materials for the annealing experiments, which were conducted with and without the addition of esterification and transesterification catalysts. The catalysts used were Sn(II) 2-ethylhexanoate (SnOct₂), Zr(IV) acetylacetonate, and 4-toluene sulfonic acid (TSA). Temperatures varied between 150 and 210 °C. The PBT samples were characterized using differential scanning calorimetry (DSC), gel permeation chromatography (GPC), small-angle X-ray scattering (SAXS), and matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry. The MALDI mass spectra of all three samples differed greatly but displayed mass peaks of cycles. Similar results were produced by annealing with SnOct₂ or Zr(acac)₄, which favored the formation of even-numbered cycles within the mass range below m/z 5000, along with slow degradation. TSA favored a more intensive degradation without the formation of cycles or even with the destruction of cycles. PBT chains with two carboxylic (COOH) end groups were the most stable species under all circumstances. The origin of the extremely high melting point of AP121 (241–242 °C) can be explained by the smoothing of crystallite surfaces via transesterification. The results suggest that combining MALDI mass spectrometry and SAXS measurements provides a new way to better understand the solid-state chemistry of PBT and related polyesters. KW - MALDI-TOF MS KW - Polybutylene Terephthalate KW - Crystallization KW - solid state KW - cyclization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652844 DO - https://doi.org/10.1016/j.polymdegradstab.2025.111862 SN - 0141-3910 VL - 245 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-65284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maaß, Robert T1 - Opening Ideas N2 - This article explores the strategic and operational framework of programming within The Minerals, Metals & Materials Society (TMS). Operating as a grassroots organization, the Society faces the unique challenge of balancing member autonomy with the necessity of a cohesive, high-quality technical program. The author, serving as the TMS Program Director, reflects on the leadership's role as an enabler, emphasizing that success is defined by the ability to support the symposium-organizer community while maintaining the internationally respected TMS brand. KW - Association Management KW - Symposium Programming KW - Grassroots Governance PY - 2026 DO - https://doi.org/10.1007/s11837-026-08312-7 SN - 1047-4838 SP - 1 PB - Springer Science and Business Media LLC AN - OPUS4-65837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epping, Ruben A1 - Falkenhagen, Jana A1 - Panne, Ulrich A1 - Hiller, W. A1 - Gruendling, T. A1 - Staal, B. A1 - Lang, C. A1 - Lamprou, A. T1 - Simultaneous characterization of poly(acrylic acid) andpolysaccharide polymers and copolymers N2 - Copolymer products that result from grafting acrylic acid and other hydrophilicmonomers onto polysaccharides have recently gained significant interest in researchand industry. Originating from renewable sources, these biodegradable, low toxicity,and polar copolymer products exhibit potential to replace polymers from fossil sourcesin several applications and industries. The methods usually employed to character-ize these copolymers are, however, quite limited, especially for the measurement ofbulk properties. With more sophisticated applications, for example, in pharmaceu-tics requiring a more detailed analysis of the chemical structure, we describe a newapproach for this kind of complex polymers. Our approach utilizes chromatographyin combination with several detection methods to separate and characterize reactionproducts of the copolymerization of acrylic acid and chemically hydrolyzed starch.These samples consisted of a mixture of homopolymer poly (acrylic acid), homopoly-mer hydrolyzed starch, and – in a lower amount – the formed copolymers. Several chro-matographic methods exist that are capable of characterizing either poly (acrylic acid)or hydrolyzed starch. In contrast, our approach offers simultaneous characterization ofboth polymers. The combination of LC and UV/RI offered insight into the compositionand copolymer content of the samples. Size exclusion chromatography experimentsrevealed the molar mass distribution of homopolymers and copolymers. FTIR inves-tigations confirmed the formation of copolymers while ESI-MS gave more details onthe end groups of hydrolyzed starches and poly (acrylic acids). Evidence of copolymerstructures was obtained through NMR measurements. Finally, two-dimensional chro-matography led to the separation of the copolymers from both homopolymers as wellas the additional separation of sodium clusters. The methods described in this work area powerful toolset to characterize copolymerization products of hydrolyzed starch andpoly(acrylic acid). Together, our approach successfully correlates the physicochemicalproperties of such complex mixtures with their actual composition. KW - 2D chromatography KW - LC-MS KW - SEC KW - Renewable copolymers KW - Grafting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508873 DO - https://doi.org/10.1002/ansa.202000044 SP - 1 EP - 12 PB - Wiley-VCH Verlag-GmbH&Co. KGaA CY - Weinheim AN - OPUS4-50887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czeskleba, Denis A1 - Rhode, Michael A1 - Kannengiesser, Thomas ED - Lippold, John C. ED - Fink, Carolin ED - Valiente Bermejo, Maria Asuncion ED - Westin, Elin Marianne T1 - Numerical Simulation of Hydrogen Diffusion in Thick-Walled S690 SAW Joints: Comparison of Microstructure-Dependent Diffusion and Welding Heat Input Effects N2 - S690 steel is increasingly employed in modern steel construction, including building, plant, and mobile crane applications, due to their high strength and weldability. Submerged arc welding (SAW) is commonly used for these thick-walled structures but poses a risk of delayed hydrogen-assisted cold cracking (HACC). The influence of microstructure-dependent diffusion coefficients (DH) on hydrogen accumulation and distribution during welding and cooling remains poorly understood. In this study, the HACC susceptibility of SAW joints of thermomechanically rolled (MC) and quenched and tempered (Q) variants of S690 steel were compared, followed by electrochemical hydrogen permeation tests to determine the microstructure-specific DH. A numerical model was developed to analyze hydrogen diffusion as a function of temperature, time, and microstructure. Results showed that the MC-grade exhibited slightly faster hydrogen diffusion than the Q-grade. However, simulations indicated that higher welding heat input and increased plate thickness had a significantly greater impact on hydrogen retention than microstructure-dependent diffusion effects. These findings suggest that while differences in hydrogen diffusivity exist between S690MC and S690Q, microstructure-specific diffusion plays a minor role in HACC risk. Instead, proper control of welding parameters is crucial for mitigating HACC, particularly in thick-plate, multi-layer SAW joints. T2 - 5th International Conference on Cracking Phenomena in Welding and Additive Manufacturing CY - Trollhättan, Sweden DA - 13.03.2025 KW - Hydrogen assisted cracking KW - Numerical simulation KW - Submerged arc welding KW - Microstructure KW - Hydrogen diffusion PY - 2026 SN - 978-3-032-16393-6 DO - https://doi.org/10.1007/978-3-032-16393-6_18 SP - 364 EP - 393 PB - Springer Nature Switzerland AG CY - Cham (Switzerland) AN - OPUS4-65829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - Mikrobielle Einflüsse auf Wasserstoffspeicherung: Materialien, Abbauprozesse und Teststrategien N2 - Wasserstoff gilt als Schlüsseltechnologie für die Energiewende – doch seine sichere Anwendung stellt neue Anforderungen an Technik, Infrastruktur und Personal. Die Veranstaltung „H₂ Sicherheit“ bietet eine umfassende Plattform, um sich über die sicherheitsrelevanten Aspekte von Wasserstoff zu informieren und praxisnahe Lösungen kennenzulernen. Expert:innen aus Forschung, Industrie und Netzbetrieb geben Einblicke in aktuelle Entwicklungen, Herausforderungen und Best Practices. Fokus dieser Präsentation war der Mikrobielle Einfluss bei der unterirdischen Speicherung von Wasserstoff und das neuartige Testsystem (MISTRAL) T2 - DVGW- H₂ Sicherheit CY - Online meeting DA - 24.03.2026 KW - Wasserstoff KW - Unterirdische geologische Formationen KW - MISTRAL KW - MIC KW - Hochdruckbehälter KW - Biokorrosion PY - 2026 UR - https://www.dvgw-kongress.de/veranstaltungen/gas/h2-sicherheit#collapse-8103 AN - OPUS4-65810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite KW - IBC solar cells KW - In operando KW - Extrinsic stressors KW - Fabrication and encapsulation KW - Trace humidity KW - Two-site Stern-Volmer KW - Charge-carrier quenching PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657560 DO - https://doi.org/10.1039/D6TA01295G SN - 2050-7496 SP - 1 EP - 16 PB - The Royal Society of Chemistry CY - London AN - OPUS4-65756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kricheldorf, H. R. T1 - Reversible Polycondensations and the Jacobson-Stockmayer Theory N2 - Reversible polycondensations are polycondensations that include equilibration reactions at any stage of the process. Syntheses of Polyesters in bulk involving transesterification reactions and syntheses of polyamides in bulk involving transamidation are typical examples. In 1950, Jacobson and Stockmayer published a first theory of reversible polycondensations based on experimental studies with aliphatic polyesters.[1,2] They explained the reversibility by the reversible formation of cyclic oligomers and low molar mass polymers from an active chain end (so-called “back-biting”). The formation of cycles via end-to-end cyclization was excluded in agreement with Flory´s theory of irreversible polycondensations.[3] The reinvestigation of the Jacobson-Stockmayer experiments by the authors in combination with theoretical considerations shows that the JS theory is wrong. [4,5] It turned out that the experimental scenario is far from the reality. In real polycondensations, intermolecular equilibration is faster than “back-biting”, and end-to-end cyclization is quite normal. The revised theory of step-growth polymerization predicts that in the ideal case of 100% conversion, all reaction products are cycles, regardless, of whether the step-growth polymerization is reversible or not. T2 - Polycondensation 2024 CY - Lyon, France DA - 15.09.2024 KW - Polycondensation KW - Cyclisation KW - MALDI TOF MS PY - 2024 UR - https://polycond-2024.sciencesconf.org/ AN - OPUS4-61070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Waste to value: upcycling PET bottles into MOFs using mechanochemistry N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or gets incinerated in a highly unsustainable manner. Here, I will present a sustainable mechanochemical protocol for the chemical upcycling of waste polyethylene terephthalate (PET) bottles to porous UiO-66 metal-organic framework (MOF). We used in situ and ex situ characterization to gain a deep understanding of the underlying mechanochemical process leading to high crystallinity and -porosity UiO-66. Our results show the potential of mechanochemistry for the sustainable production of high-quality value-added materials such as UiO-66 from waste PET bottles. T2 - 2024 Green Chemistry Gordon Research Conference CY - Barcelona, Spain DA - 31.07.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Effect of a High-Performance Modified Spray Arc MAG Process on Load-Oriented Repair of Old Steel Structures N2 - Steel structures erected in the late 19th and early 20th centuries still constitute a substantial part of today’s technical infrastructure. A significant proportion of bridge and engineering structures have been in service for more than 80 or even 100 years and are subjected to continuously increasing traffic volumes, axle loads, and dynamic actions. In view of these rising service demands, load-oriented and structurally adequate repair strategies are essential to ensure long-term structural integrity while preserving the existing building stock in a sustainable manner. As historical steel constructions were predominantly designed for riveted or bolted joints, the subsequent implementation of welded repair or strengthening measures represents a particular challenge. In addition to the specific material characteristics of old mild steels, welding-induced residual stresses and microstructural alterations must be carefully considered, as they can significantly affect load-bearing capacity and the overall structure performance. Consequently, repair concepts must not only restore geometry but also be adapted to the actual stress conditions and service requirements of the structure. Against this background, the present study investigates MAG welding trials on mixed joints between old and modern structural steels. The groove opening angle was systematically varied between 50° and 30° in order to analyse the influence of joint geometry on weld metal volume, heat input, and the resulting residual stress state. Furthermore, advanced high-performance arc processes, such as a modified spray arc mode, were applied to enable controlled and reduced heat input. The objective is to minimise welding-induced residual stresses through process and joint design optimisation, thereby providing a technically sound and load-oriented repair strategy for existing old steel structures suitable for long-term service. T2 - IIW Intermediate Meeting, Commission II-E CY - Bangkok, Thailand DA - 16.03.2026 KW - Historic mild steel KW - Weldability KW - High strength steel PY - 2026 AN - OPUS4-65745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical Conversion Of Polyethylene Terephthalate Into Valuable Metal-organic Frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive. For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - International Conference on Sustainable Chemistry for Net Zero CY - St. Andrews, United Kingdom DA - 10.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni-Based Superalloys Exemplified for CMSX-6 N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework, which covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. T2 - TMS 2025 Annual Meeting & Exhibition CY - Las Vegas, NV, USA DA - 22.03.2025 KW - Referenzdaten KW - Creep KW - Data schema KW - NFDI-MatWerk PY - 2025 AN - OPUS4-62849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao A1 - Schurig, M. A1 - Schlums, H. A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - Bruchmechanische Bewertung der Integrität einer Turbinenscheibe bei Überdrehzahl N2 - Turbinenscheiben sind thermisch und mechanisch hochbeanspruchte, sicherheitsrelevante Komponenten in Gasturbinen. Ihre Integrität wird in Bauteiltests unter Überdrehzahlbedingungen nachgewiesen. Kontext des Aufsatzes ist die Erarbeitung einer zusätzlichen Bewertungsebene auf der Grundlage von Versuchen unter monotoner Beanspruchung, die die Beanspruchung im Bauteil realistisch wiedergeben soll. Betrachtet wird ein halbelliptischer Riss, der bei der weiteren Ausbreitung als Umfangsriss wächst (rim peeling). Die Simulation dieser Stelle im Bauteil schließt die mechanische und thermische Beanspruchung sowie sie Dehnungsbehinderung ein. Letztere wird anhand zweier Parameter, der Spannungsmehrachsigkeit ℎ und des (allerdings modifizierten) Constraint-Parameters nach Newman, der die Spannungen über den plastisch verformten Bereich mittelt, bestimmt. Erwartungsgemäß zeigt sich, dass die höchste Dehnungsbehinderung weder an den Oberflächenpunkten, noch an den tiefsten Punkten, sondern an einer Stelle zwischen beiden auf der Rissfront auftritt. Als Versuchsgeometrie für die monotonen Tests soll eine Kreuzprobe mit wanddurchdringenden Rissen ausgehend von einer Innenbohrung dienen. Durch geeignete Wahl der Risstiefe sowie der in beiden Richtungen angreifenden Kräfte gelingt es, bauteiladäquate Zustände zu erzeugen. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Bruchmechanik KW - Struktur Integrität KW - Turbinenscheibe KW - Constraint PY - 2022 SP - 13 EP - 22 AN - OPUS4-54403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Anwendung der zyklischen R-Kurven-Analyse zur Ermittlung des Kitagawa-Takahashi-Diagramms N2 - Die ausgeprägte Langzeitfestigkeit eines Werkstoffes entspricht der maximalen Spannung, unterhalb derer alle ursprünglich wachstumsfähigen Mikrorisse arretieren. Für fehlerbehaftete Werkstoffe stellt das Kitagawa-Takahashi (KT)-Diagramm die Abhängigkeit der ausgeprägten Langzeitfestigkeit von der Defektgröße dar. Das KT-Diagramm kann mit großem Aufwand experimentell bestimmt oder durch verschiedene Modelle abgeschätzt werden. Solche Ansätze ergeben oft nichtkonservative Prognosen und berücksichtigen weder den Aufbau der Rissschließeffekte noch lokale Spannungen. In dieser Arbeit wird ein Kurzrissmodell auf Grundlage der zyklischen R-Kurve und des Rissarrestphänomens zur Abschätzung des KT-Diagramms vorgestellt. Die Abschätzungen werden mit experimentellen Daten validiert, die mit gekerbten Proben nach dem Treppenstufenverfahren ermittelt wurden. T2 - AK-Bruch 2025 CY - Cologne, Germany DA - 18.02.2025 KW - Langzeitfestigkeit KW - KT-Diagramm KW - Zyklische R-Kurven-Analyse PY - 2025 AN - OPUS4-62598 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Cyclic Deformation Behavior of Laser Powder Bed Fused Stainless Steel 316L Role of the Manufacturing Induced Cell Structure N2 - The cyclic deformation behavior of an austenitic 316L stainless steel produced by laser powder bed fusion in two heat treated conditions and featuring a low defect population is presented. Strain controlled push/pull tests were performed between room temperature and 600 °C. The PBF‑LB/M/316L exhibits an initial cyclic hardening, followed by a cyclic softening. The grade of softening decreases (i) with increasing test temperature and (ii) after a partial dissolution of its dislocation substructure through heat treatment. The deformation behavior and its dependency on test temperature and heat-treated/microstructural condition are attributed to the slip character and related changes. With either a partially dissolved dislocation substructure or increasing test temperature the material exhibits typical wavy slip characteristics. In the opposite case, the deformation mechanism seems to be rather planar dislocation slip as the formation of slip planes spanning through entire grains was observed, seemingly acting as pathways of easy dislocation movement. T2 - TMS 2025 CY - Las Vegas, Nevada, US DA - 23.03.2025 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - Mikrostruktur KW - 316L PY - 2025 AN - OPUS4-64855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane T1 - Elucidation of competitive oxidation/sulfidation reactions on binary ferritic alloys N2 - Ferritic-austenitic chromia-forming alloys are frequently used as boiler tubes and heat exchanger materials for fossil-,biomass, and co-fired power plants. In all applied environments several strongly corrosive gaseous species such as CO2, SO2, SO3, H2O, O2 exist, causing materials degradation by high-temperature corrosion. The elucidation of degradation mechanisms introduced by multiple gases is challenging due to the presence of different oxidizing agents contributing to the competing reactions for oxidation, sulfurization or carburization. The degradation processes can be divided into initial stages, a transitional stage and the further proceeding steady-state oxidation reaction. Especially the long-term steady-state oxidation and further materials’ life-time are strongly dependent on the initial stages. The adsorption and absorption of the reactive species at the alloy surface and the growing oxide in the initial reaction is further influenced by dissociation and re-reactions of the gas phase molecules. To understand these mechanisms from a fundamental point of view in more detail, dedicated experiments and advanced characterization techniques on various length scale need to be applied. Real-time approaches using highly energetic synchrotron X-ray diffraction showed a high potential to enlighten competitively mechanisms by following the corrosion reactions in-situ in the environment they occur. Despite various other thin film characterization techniques, time of flight secondary ion mass spectroscopy (ToF-SIMS) is a powerful tool to visualize light atoms or labeled isotopes enabling the Differentiation between different oxidizing species. It was especially shown to be applicable in challenging atmospheres containing KCl deposits or in CO/CO2/O2 environments. The present study analyses the competing oxidation/sulfidation process in a humid atmosphere on two ferritic alloys with 2 and 9 % in weight chromium by in situ energy dispersive X-ray diffraction (EDXRD) and comparative tube furnace exposure using S16O2 and H2 18O atmosphere. T2 - Conference on High Temperature Corrosion and Protection of Materials HTCPM 2021 CY - Online Meeting DA - 29.03.2021 KW - Oxidation KW - High Temperature Corrosion KW - Ferritic Alloys KW - SIMS KW - EDXRD PY - 2021 AN - OPUS4-52363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönherr, J. A. A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Geilen, M. B. A1 - Klein, M. A1 - Oechsner, M. T1 - Robust determination of fatigue crack propagation thresholds from crack growth data N2 - The robust determination of the threshold against fatigue crack propagation DKth is of paramount importance in fracture mechanics based fatigue assessment procedures. The standards ASTM E647 and ISO 12108 introduce operational definitions of DKth based on the crack propagation rate da/dN and suggest linear fits of logarithmic DK– da/dN test data to calculate DKth. Since these fits typically suffer from a poor representation of the actual curvature of the crack propagation curve, a method for evaluating DKth using a nonlinear function is proposed. It is shown that the proposed method reduces the artificial conservativeness induced by the evaluation method as well as the susceptibility to scatter in test data and the influence of test data density. KW - Fatigue crack propagation threshold KW - ISO 12108 KW - ASTM E647 KW - Data evaluation methods KW - Experimental determination PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552153 DO - https://doi.org/10.3390/ma15144737 SN - 1996-1944 VL - 15 IS - 14 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-55215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Kriech- und Bruchverhalten von additiv hergestelltem austenitischem Stahl 316L. Vergleich zum konventionellen Werkstoff. N2 - Eine kritische Aufgabe im Rahmen der Etablierung von Prozess-Struktur-Eigenschafts-Performance-Beziehungen bei der additiven Fertigung (AM) von Metallen ist die Ermittlung von zuverlässigen und gut dokumentierten Kennwerten zum Materialverhalten sowie das Schaffen von Wissen über die Struktur-Eigenschafts-Korrelation. Schließlich ist dies die Grundlage für die Entwicklung gezielterer Prozessoptimierungen und zuverlässigerer Lebensdauer-Vorhersagen. In diesem Zusammenhang zielt dieser Beitrag darauf ab, Daten und Erkenntnisse über das Kriechverhalten des austenitischen Edelstahls 316L zu liefern, der mittels Laser-Powder-Bed-Fusion (L-PBF) hergestellt wird. Um dieses Ziel zu erreichen, wurden Proben aus konventionellem warmgewalztem sowie AM-Material gemäß den bestehenden Normen für konventionelles Material geprüft und vor und nach dem Versagen mikrostrukturell charakterisiert. Die Probekörper wurden aus einzelnen Blöcken des AM-Materials gefertigt. Die Blöcke wurden mit einer Standard-Scan- und Aufbaustrategie hergestellt und anschließend wärmebehandelt. Das Kriechverhalten wird anhand der Kriechlebensdauer und ausgewählter Kriechkurven und Kennwerte beschrieben und vergleichend bewertet. Der Einfluss von Defekten und Mikrostruktur auf das Materialverhalten wird anhand von zerstörenden und zerstörungsfreien Auswertungen an ausgewählten Proben analysiert. Der AM-Werkstoff zeigt kürzere Kriechlebensdauern, erreicht das sekundäre Kriechstadium deutlich schneller und bei geringerer Dehnung und weist eine geringere Kriechduktilität im Vergleich zu seinem konventionellen Gegenstück auf. Das Kriechschädigungsverhalten des AM-Werkstoffs ist eher mikrostruktur- als defektgesteuert und ist durch die Bildung intergranularer Kriechrisse gekennzeichnet. Als kritische Merkmale werden die Versetzungsdichte sowie die Versprödung der Korngrenzen identifiziert. Die Mikro-Computertomographie (µCT) erweist sich als Alternative zur Metallographie, um die Kriechschädigung zu analysieren. T2 - Sitzung des DGM-Arbeitskreises Mechanisches Werkstoffverhalten bei hoher Temperatur CY - Online meeting DA - 07.10.2020 KW - 316L KW - Kriechen KW - Additive Fertigung KW - Mikrostruktur KW - Mikro-Computertomographie PY - 2020 AN - OPUS4-51824 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Lin, Xuebao A1 - Tan, Yi A1 - Schoch, R. A1 - Lang, M. A1 - Tröppner, O. A1 - Bosse, M. ED - Ziegahn, K.-F. T1 - Untersuchung der Witterungsbeständigkeit komplexer Funktionalitäten von Polymerwerkstoffen durch künstliche Bewitterung: Flammschutz N2 - In den letzten Jahrzehnten wurde die Degradation der polymeren Matrix von flammgeschützten Polymeren eingehend untersucht. Erst in den letzten Jahren jedoch hat sich die Frage der Lebensdauer der Funktionalität des Flammschutzes selbst als wichtige Fragestellung herauskristallisiert, z.B. bei Kabeln. Deshalb sollte diese Fragestellung durch systematisch-variierte künstliche Klima- und Bewitterungstests an flammgeschützten Polymerwerkstoffen untersucht werden. T2 - 50. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) CY - Online meeting DA - 23.03.2022 KW - Flammschutz, Witterungsbeständigkeit, Langzeitbeständigkeit, UV, E&E PY - 2022 SN - 978-3-9818507-7-2 VL - 50 SP - 143 EP - 148 CY - Pfinztal (Berghausen) AN - OPUS4-54543 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Influence of Ultrasonic-Assisted Milling on Surface Integrity of Additively Manufactured Components Using DED-Arc/GMAW N2 - Additive manufacturing (AM) is increasingly used for producing complex metallic com-ponents. Subsequent machining is essential to achieve final geometries and surface conditions. The resulting surface integrity, particularly the near-surface residual stress state, plays a crucial role in component performance and fatigue life. This study inves-tigates the potential of ultrasonic-assisted milling (USAM), a hybrid machining process, to improve surface integrity and machinability compared to conventional milling (CM). Three materials were investigated, two difficult-to-cut materials CoCr26Ni9Mo5W and FeNi36 and a low-alloy steel S355J2C. The CoCr26Ni9Mo5W and FeNi36 were addi-tively manufactured via DED-Arc and then machined with varying cutting speeds and feed rates within a Design of Experiments. USAM exhibited enhanced machinability and surface integrity, particularly at low cutting speeds, by reducing cutting forces up to 40% and shifting near-surface residual stresses from tensile to compressive. For S355J2C, USAM reduced cutting forces by approximately 45% and induced surface-near compressive residual stresses up to approximately -700 MPa, leading to a 11% higher fatigue strength compared to CM. These findings highlight the advantages of ultrasonic assistance in post-AM machining, offering enhanced fatigue performance and surface quality for various metallic materials. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Ultrasonic-assisted milling KW - Additive manufacturing KW - Surface integrity KW - Fatigue strength KW - Residual stress PY - 2025 AN - OPUS4-65051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Han, Ying T1 - Hochtemperaturermüdung der Aluminiumlegierung EN AW-2618A N2 - Abgasturbolader tragen wesentlich zur Effizienzsteigerung moderner Verbrennungsmotoren bei. Die im Abgasturbolader eingesetzten Radialverdichterräder werden überwiegend aus der warmfesten ausscheidungsgehärteten Aluminiumlegierung EN AW-2618A hergestellt. Die Anforderungen an die Radialverdichterräder steigen und die Betriebszeiten verlängern sich. Für eine optimale Auslegung des Bauteils ist unter anderem die Kenntnis des Ermüdungsverhaltens dieser Legierung erforderlich. Es ist bekannt, dass sich die Mikrostruktur dieser Legierung während des Betriebs vergröbert und dadurch die Festigkeit abnimmt. Das niederzyklische Ermüdungsverhalten für den Ausgangszustand des Werkstoffs und Prüftemperaturen bis 190 °C ist bereits gut untersucht. Für das hochzyklische Ermüdungsverhalten, insbesondere für Prüftemperaturen über 190 °C, liegen jedoch nur wenige Ergebnisse vor. Das Ziel dieser Arbeit ist es daher, die Datenbasis hinsichtlich der hochzyklischen Ermüdungslebensdauer bei erhöhten Prüftemperatur zu vervollständigen und das Werkstoffverhalten sowie die Schädigungsmechanismen zu charakterisieren. Zu diesem Zweck wurden axiale Ermüdungsversuche an glatten Proben durchgeführt. Neben dem T61-Ausgangszustand für eine Basischarakterisierung wurden zwei überalterte Zustände, jeweils bei 230 °C für 10 h und 1000 h ausgelagert und anschließend geprüft, um den Einfluss der Überalterung auf die Ermüdungslebensdauer zu erfassen. Die Auslagerungstemperatur von 230 °C der überalterten Zustände liegt deutlich über der Aushärtungstemperatur von 195 °C des T61-Zustands, was zu Veränderungen der optimal eingestellten Mikrostruktur führt, die sich wiederum in den mechanischen Eigenschaften widerspiegeln. Mit der Überalterungszeit von 10 h wurde ein Zustand untersucht, der einem Härteniveau entspricht, der bei Bauteilrückläufern nach Langzeitbetrieb beobachtet wurde und mit der Überalterungszeit von 1000 h wurden die Werkstoffgrenzen ermittelt. Zusätzlich wurde mittels Transmissionselektronenmikroskopie (TEM) die Vergröberung der festigkeitssteigernden S-Phase untersucht. Der Einfluss der Prüftemperatur auf die Ermüdungslebensdauer wurde durch Versuche bei 230 °C untersucht. Die Ermüdungsversuche wurde durch fraktographische Untersuchungen ergänzt und ausgewählte Ermüdungsversuche wurden mit zerstörungsfreien Prüfmethoden begleitet, um die Schädigung mit zunehmender Zyklenzahl dazustellen. Die Ergebnisse dieser Untersuchungen zeigen eine kürzere Ermüdungslebensdauer für die längere Überalterungszeit bei gleicher Spannungsamplitude. Die Transmissionselektronenmikroskopie zeigt, dass der mittlere Radius der S-Phase nach einer Überalterungszeit von 10 h um den Faktor 2,3 und nach 1000 h um den Faktor 2,7 im Vergleich zum Ausgangszustand zunimmt. Eine Erhöhung der Prüftemperatur auf 230 °C führt bei gleicher Spannungsamplitude zu einer Verkürzung der Ermüdungslebensdauer im Vergleich zu Raumtemperatur. Die fraktographischen Untersuchungen zeigen, dass unabhängig vom Werkstoffzustand und der Prüftemperatur die Rissinitiierung überwiegend an der Probenoberfläche oder in der Nähe der Primärphasen erfolgt. Das Risswachstum mit zunehmender Zyklenzahl kann mit der Replika-Methode erfolgreich abgebildet werden. Die Abbildung des Risses in der noch nicht gebrochenen Probe ist auch mit der Computertomographie möglich. KW - Aluminiumlegierung KW - EN AW-2618A KW - Ermüdung KW - HCF KW - Mikroskopie KW - Fraktographie PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615288 DO - https://doi.org/10.14279/depositonce-21381 SP - 1 EP - 109 PB - Depostit Once CY - Berlin AN - OPUS4-61528 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep and fracture behavior of conventionally and additively manufactured stainless steel 316L N2 - A critical task within the frame of establishing process-structure-property-performance relationships in additive manufacturing (AM) of metals is producing reliable and well-documented material behavior’s data and knowledge regarding the structure-property correlation, including the role of defects. After all, it represents the basis for developing more targeted process optimizations and more reliable predictions of performance in the future. Within this context, this contribution aims to close the actual gap of limited historical data and knowledge concerning the creep behavior of the widely used austenitic stainless steel 316L, manufactured by Laser-Powder-Bed-Fusion (L-PBF). To address this objective, specimens from conventional hot-rolled and AM material were tested under application-relevant conditions according to existing standards for conventional material, and microstructurally characterized before and after failure. The test specimens were machined from single blocks from the AM material. The blocks were manufactured using a standard scan and build-up strategy and were subsequently heat-treated. The creep behavior is described and comparatively assessed based on the creep lifetime and selected creep curves and characteristic values. The effect of defects and microstructure on the material’s behavior is analyzed based on destructive and non-destructive evaluations on selected specimens. The AM material shows shorter creep lives, reaches the secondary creep stage much faster and at a lower strain, and features lower creep ductility compared to its conventional counterpart. The creep damage behavior of the AM material is more microstructure than defect controlled and is characterized by the formation and accumulation of single intergranular damage along the whole volume. Critical features identified are the grain morphology and the grain-boundary as well as the dislocation’s density. Micro-computed tomography (µCT) proves to be an alternative to metallography to analyze the creep damage. T2 - ASTM International Conference on Additive Manufacturing 2020 CY - Online meeting DA - 16.11.2020 KW - 316L KW - Creep behavior KW - Laser powder bed fusion KW - Additive manufacturing KW - Microstructure PY - 2020 AN - OPUS4-51823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Framework for Curation and Distribution of Reference Datasets on the Example of Creep Data of Ni- Based Superalloys N2 - This presentation introduces our current effort to develop a best practice framework for generating and distributing MSE reference datasets using creep data of Ni-based superalloys as an example, building on previous approaches. Such reference datasets can be used in the verification of testing equipment or to compare experimental or simulation results among different laboratories or collaborative centers. Our framework concept, for reference data, includes the generation of the data along with an agreement on the necessary metadata, considering the intended usage, and the integration into an easily accessible digital infrastructure to annotate and discover/distribute the datasets using a metadata schema accordingly aligned to a domain ontology. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Referenzdaten KW - Digitalisierung KW - Data schema KW - NFDI-MatWerk KW - Datenschema KW - FAIR PY - 2024 AN - OPUS4-61175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Creep-fatigue of P92 in service-like tests with combined stress- and strain-controlled dwell times N2 - Complex service-like relaxation- and creep-fatigue tests with strain- and stress-controlled dwells and fatigue cycle durations of approx. 2200 s were performed exemplarily on a grade P92 steel at 620 ◦C in this study. The results indicate deviations in the prevailing creep mechanisms of long-term relaxation and creep dwells, affecting subsequent dwells, load shifts, and the macroscopic softening behavior quite differently. In addition, fracture surfaces and longitudinal metallographic sections reveal intergranular crack growth for complex loading with stress-controlled dwells, whereas complex strain-controlled tests enhance oxidation and transgranular crack propagation. These findings substantiate the limited transferability of relaxation-fatigue to creep-fatigue conditions. KW - Tempered martensite-ferritic steel KW - P92 KW - Dwell periods KW - Creep-fatigue interaction KW - Stress relaxation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564239 DO - https://doi.org/10.1016/j.ijfatigue.2022.107381 SN - 0142-1123 VL - 168 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-56423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Purayil, Sruthi Krishna Kunji A1 - Kruse, Julius A1 - Madia, Mauro A1 - Nielsen, Sören T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. This extended abstract presents findings from fatigue tests using IRT. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642299 DO - https://doi.org/10.3390/proceedings2025129018 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram T1 - Aspekte der analytischen bruchmechanischen Bauteilbewertung N2 - Am Beispiel eines abgesetzten zylindrischen Bauteils (Achsschenkel) werden Probleme der analytischen bruchmechanischen Bauteilbewertung diskutiert. Als Basis-philosophie wird ein Fail Safe-Kriterium (kontrolliertes Versagen) angesetzt. Die Forderung ist, dass sich der Achsschenkel, bevor er bricht, in einem Ausmaß plastisch verformen kann, bei dem der Fahrer bemerkt, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Um das zu gewährleisten, muss der Werkstoff einen bestimmten Riss-widerstand aufweisen. Dazu werden im hier vorgestellten ersten Teil des Projektes mittels FEM Rissspitzenbeanspruchungen in Abhängigkeit von der Auslenkung des Zylinders und angenommener Rissgrößen ermittelt. Diese finden als Zielgrößen in der weiteren Analyse Anwendung. Da eine einfach umzusetzende Lösung angestrebt wird, werden zusätzlich analytische Rechnungen an Ersatzgeometrien (halbunendliche Platte und Vollzylinder), aber mit den realen Spannungen am Bauteil durchgeführt. Es zeigt sich, dass die Ergebnisse wegen des Steifigkeitsunterschieds zwischen Bauteil und Ersatzgeometrie unvertretbar konservativ sind. Alternativ wird ein hybrides Konzept vorgestellt, für das die Modellparameter mittels FEM bestimmt werden. Es liefert sehr genaue Ergebnisse. Im Rahmen der analytischen Rechenvorschrift können die Lösungen auf andere Werkstoffe übertragen werden, ohne dass zusätzliche FEM-Analysen notwendig sind. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Bauteilbewertung KW - Fail-safe KW - Analytisches Modell KW - FEM PY - 2022 AN - OPUS4-54408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis Alexander A1 - Matzak, Kathrin A1 - Olbricht, Jürgen A1 - Dolabella Portella, Pedro A1 - Skrotzki, Birgit T1 - BAM Reference Data: High Temperature Tensile Data of Single-Crystal Ni-Based Superalloy CMSX-6 N2 - This publication provides comprehensive metadata and test results of tensile tests at elevated temperature according to DIN EN ISO 6892-2:2018-09 on the single crystal Ni-based superalloy CMSX-6 at T = 980 °C. The tests were performed in an ISO 17025-accredited test laboratory. The calibrations of measuring equipment are documented, meet the requirements of the measurement standard, and are metrologically traceable. The provided data were audited and are BAM reference data. KW - Digitalisierung KW - Referenzdaten KW - CMSX-6 KW - Zugversuch KW - NFDI-MatWerk KW - Ni-Basis-Superlegierung PY - 2025 DO - https://doi.org/10.5281/zenodo.17846616 PB - Zenodo CY - Geneva AN - OPUS4-65338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Determination of critical local straining conditions for solidification cracking at laser beam welding by experimental and numerical methods N2 - The phenomenon of solidification cracking has been the subject of numerous research projects over the years. Great efforts have been made to understand the fundamentals of hot cracking. It is generally agreed that solidification cracks form in the solidification range between the liquidus and solidus temperatures under the combination of thermal, metallurgical and mechanical factors. There is still a need to determine the time-resolved strain distribution in the cracksensitive region in order to analyse the local critical conditions for solidification cracking phenomena. This was a strong motivation for the development of a measurement system used in this study to estimate the local strains and strain rates in the zone where the solidification crack is expected to occur. The laser beam welding experiments were conducted using the Controlled-Tensile-Weldability test (CTW test) to apply an external strain condition during welding to generate solidification cracks. The CTW test is a test method for investigating the suscep�tibility of laser-welded joints to solidification cracking, in which the sample can be subjected to a defined strain at a defined strain rate during welding. In combination with experimental investigations, numerical simulations provide spatially detailed and time-dependent information about the strain development during the welding process, especially regarding the critical conditions for solidification cracking. Therefore, this tool was also used in the present study to evaluate the accuracy of measurement methods and to estimate experimentally derived values and their concrete influence on the formation of solidification cracks. By integrating experimental methods and numerical simulations, this study investigates the spatially resolved and temporally changing development of strain during welding, with a particular focus on the critical conditions that lead to the formation of solidification cracks. T2 - GAMM 94th Annual Meeting CY - Magdeburg, Germany DA - 18.03.2024 KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 AN - OPUS4-62417 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Baer, Wolfram A1 - Wagener, Rainer A1 - Kiyak, Yusuf T1 - Betriebsfestigkeit und Bruchverhalten von bainitischen Schmiedestählen N2 - Die neue Generation von bainitischen Schmiedestählen bietet auf der einen Seite ein erhebliches Festigkeitspotenzial, das es im Sinne des Leichtbaus auch für zyklisch belastete Sicherheitsbauteile zu heben gilt. Auf der anderen Seite geht mit dieser Festigkeitssteigerung im Vergleich zu Vergütungsstählen ein Verlust an Duktilität und Zähigkeit einher. Am Beispiel des Demonstratorbauteils Achsschenkel ging das Forschungsvorhaben der Frage nach, wie ein Freigabeprozess zu gestalten ist, damit das Festigkeitspotenzial der neuen Stähle zuverlässig ausgenutzt werden kann. Als Ergebnis wird eine Vorgehensweise dargestellt, die den Eigenschaften der neuen Generation von Schmiedestählen Rechnung trägt, um den sicheren Betrieb der Komponenten zu gewährleisten. KW - Bainitischer Schmiedestahl KW - Bruchmechanik KW - Sicherheit KW - Betriebsfestigkeit KW - Bauteilauslegung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594296 SN - 2366-5106 SP - 50 EP - 54 PB - Industrieverband Massivumformung e. V CY - Hagen AN - OPUS4-59429 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Madia, Mauro A1 - Schröpfer, Dirk A1 - Kruse, Julius A1 - Saliwan Neumann, Romeo A1 - Kannengießer, Thomas T1 - Influence of Ultrasonic-Assisted Milling on Surface Integrity and Fatigue Strength of a Low Alloy Steel N2 - The milling process significantly influences the surface integrity of metallic components through machining induced near surface residual stresses. Modern hybrid machining processes, such as ultrasonic-assisted milling (USAM), offer the potential to induce beneficial near-surface compressive residual stresses compared to the near-surface tensile residual stresses typically resulting from conventional milling (CM). This study investigates the effects of USAM compared to CM on the near-surface residual stress state and fatigue performance of a S355J2C low-alloy steel. Milling experiments and subsequent rotating bending tests revealed that USAM significantly reduces cutting force by approximately 45% and induces near-surface compressive re sidual stresses as low as −733MPa. This leads to a significant improvement in fatigue strength estimated in approximately 34% compared to polished specimens and 11% compared to the CM. These findings highlight the potential of USAM to enhance the fatigue performance of components made of steel. KW - Fatigue strength KW - Residual stress KW - Surface integrity KW - Surface roughness KW - Ultrasonic-assisted milling PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657358 DO - https://doi.org/10.1111/ffe.70259 SP - 1 EP - 11 PB - Wiley AN - OPUS4-65735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huo, Wenjie A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, Katinka T1 - Detection of solidification crack formation in laser beam welding videos of sheet metal using neural networks N2 - AbstractLaser beam welding has become widely applied in many industrial fields in recent years. Solidification cracks remain one of the most common welding faults that can prevent a safe welded joint. In civil engineering, convolutional neural networks (CNNs) have been successfully used to detect cracks in roads and buildings by analysing images of the constructed objects. These cracks are found in static objects, whereas the generation of a welding crack is a dynamic process. Detecting the formation of cracks as early as possible is greatly important to ensure high welding quality. In this study, two end-to-end models based on long short-term memory and three-dimensional convolutional networks (3D-CNN) are proposed for automatic crack formation detection. To achieve maximum accuracy with minimal computational complexity, we progressively modify the model to find the optimal structure. The controlled tensile weldability test is conducted to generate long videos used for training and testing. The performance of the proposed models is compared with the classical neural network ResNet-18, which has been proven to be a good transfer learning model for crack detection. The results show that our models can detect the start time of crack formation earlier, while ResNet-18 only detects cracks during the propagation stage. KW - Artificial Intelligence KW - Software PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586116 DO - https://doi.org/10.1007/s00521-023-09004-y SN - 0941-0643 VL - 35 IS - 34 SP - 24315 EP - 24332 PB - Springer Science and Business Media LLC AN - OPUS4-58611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Hydrogen embrittlement susceptibility vs. pipeline integrity during in-service welding of repurposed NG pipelines N2 - In the near future, hydrogen will be transported from producers to consumers on the large scale exclusively by long-distance transmission pipelines, whereas the vast majority will be converted NG pipelines. Like in the NG grid, welding work on/onto pipelines as part of the “hot-tapping” is unavoidable e.g. for maintenance or in case of grid expansion. Meanwhile, the mere compatibility of low-alloyed pipeline steels under pressurized hydrogen was proven. But for repurposed NG pipelines (in use for decades), the transferability of in-service welding concepts is partially discussed. The reason is that NG does not penetrate the pipeline, whereas hydrogen can show the embrittling effects, which strongly interfere with possible defects in the legacy pipeline. The inner pipeline surface undergoes multiple short-term heating to high temperatures, which accelerates the hydrogen diffusion and increases the solubility. In particular for pipes with small wall thickness, the first welding passes can reach an austenitic transformation close temperature. Hence, the pipeline integrity vs. hydrogen embrittlement (HE) susceptibility is of vast interest, despite testing of the diverse material and thickness combinations is challenging. For the first time, welding experiments on pressurized DN300 pipeline-like demonstrators were conducted at approx. 85 bar hydrogen. For wall thicknesses between 5.6 and 6.3 mm this allowed realistic hoop stresses during welding of approx. 50 % of the individual SMYS. Using newly developed sample extraction routines, it was possible to quantify the hydrogen ingress in the material for both, the weld metal and the HAZ. It turned out that the existing surface oxides effectively limited the unavoidable hydrogen uptake during welding (compared to thermodynamic-based calculations). Hence, HE was unlikely to occur and confirmed by comprehensive NDT during and after welding. Accompanying numerical calculations suggest that the gas flow speed must be decreased during welding to limit the internal cooling effect of the gas on the pipeline weld. T2 - IIW C-XI Intermediate Meeting CY - Lahti, Finland DA - 30.03.2026 KW - Hydrogen KW - Pipeline KW - Repair welding KW - Simulation PY - 2026 AN - OPUS4-65881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Nahteigenschaftsverbesserung von dickwandigen laserstrahlgeschweißten Duplexblechen mittels pulveraufgetragenen Pufferschichten N2 - Duplexstähle finden aufgrund ihrer Eigenschaften, wie der guten Korrosionsbeständigkeit, einer hohen Festigkeit bei gleichzeitig guter Duktilität häufig industrielle Anwendung. Durch die hohen Abkühlraten beim Laserstrahlschweißen weisen Schweißnähte jedoch anstelle eines ausgeglichenen Duplexgefüges einen deutlich erhöhten Ferritanteil, im Vergleich zum Basiswerkstoff, auf. Dies führt zu einer verringerten Duktilität sowie Korrosionsbeständigkeit. Um dieses Problem zu lösen, wurde ein Prozess entwickelt, der auf einer Kantenbeschichtung mit nickelhaltigem Zusatzmaterial der zu fügenden Bleche mittels Laser-Pulver-Auftragschweißen (LPA) basiert. Die resultierenden Schweißnähte wurden zerstörend anhand von Schliffbildern, EDX-Aufnahmen, Härtemessungen und Kerbschlagbiegeversuchen geprüft. T2 - 40. Assistentenseminar der Füge- und Schweißtechnik CY - Braunlage, Germany DA - 25.09.2019 KW - Laser-Pulver-Auftragschweißen; Laserstrahlschweißen, Duplex, Pufferschichten PY - 2020 VL - 357 SP - 131 EP - 140 PB - DVS Media CY - Düsseldorf AN - OPUS4-50144 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Porosity prediction in laser beam welding with a multimodal physics-informed machine learning framework N2 - Laser beam welding (LBW) of metallic components is a knowledge‑intensive manufacturing process whose quality depends on the complex multi‑physics. However, its engineering application is often hindered by the occurrence of porosity defects. Achieving a thorough understanding and reliable prediction of porosity defects remains difficult because it demands robust representation and reasoning over nonlinear and hard‑to‑observe physical information. In this study, we propose an integrated multimodal physics-informed machine learning (PIML) framework with the help of multi-physical modelling and experimental data to predict the porosity defects in laser beam welding of aluminum alloys. The whole framework contains a multimodal PIML model for predicting the porosity ratio and an ML-based estimator for relevant physical information. By utilizing the scalar welding parameters and high-dimensional physical information (probability of keyhole collapses, cumulative existing time of collapses, and molten pool geometry) as inputs, the multimodal PIML model shows great superiority in predicting the porosity ratio, with a reduction of the mean square error by 45%, compared with the ML model trained only with welding parameters. The ML-based estimator constructed with an encoder‐decoder architecture can accurately reproduce the critical physical information within a timeframe of seconds. By integrating these two ML models, the proposed framework advances engineering informatics by offering a scalable, physics-knowledge‑centric solution for fast and accurate porosity prediction in LBW manufacturing. KW - Laser beam welding KW - Porosity defect KW - Physics-informed machine learning KW - Multimodal model KW - Simulation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657589 DO - https://doi.org/10.1016/j.aei.2026.104611 SN - 1474-0346 VL - 74 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-65758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Akyel, Fatma A1 - Üstündag, Ömer A1 - Bakir, Nasim A1 - Brunner-Schwer, Christian A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Influence of heat input on cooling rates and mechanical properties of laser hybrid welded thick structural steels N2 - Laser hybrid welding presents several challenges when used to weld thick steels. A typical weld is divided into the arcdominated and laser-dominated zone. These zones lead to variations in the mechanical properties of the weld. The laserdominated zone is of particular importance regarding mechanical properties, notably Charpy impact toughness, due to the high cooling rates and the absence of filler wire. The low heat input of the laser can lead to martensitic microstructure causing hardening and deterioration of impact toughness. The high heat input of the arc can lead to grain coarsening and even loss of impact toughness. This study examines the influence of heat input on the cooling rates, microstructure and mechanical properties of single-pass laser hybrid welded steels of S355J2 and EH36 with thicknesses up to 30 mm. The experiments were performed with a 20-kW fibre laser and a contactless electromagnetic weld backing in the butt-joint configuration in 1G welding position. The cooling time was measured in three different locations near the fusion lines corresponding to different heights of the seam using a special configuration with pyrometers, collimators and optical fibres. The test specimens for the Charpy impact testing and tensile testing were extracted in three different depths. The experiments indicated that a heat input of 1.6 kJ/mm–2 kJ/mm, 2 kJ/mm–2.4 kJ/mm and 3.7 kJ/mm were recommended when single-pass laser hybrid welding of 20-, 25-, and 30-mm-thick structural steels regarding the minimum requirements of the mechanical properties, respectively. KW - Laser hybrid welding KW - Heat input KW - Mechanical properties KW - Charpy impact toughness KW - Cooling rate PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625282 DO - https://doi.org/10.1007/s40194-025-01924-8 SN - 1878-6669 SP - 1 EP - 15 PB - Springer CY - United Kingdom AN - OPUS4-62528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hartwig, Philipp A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Scheunemann, Lisa A1 - Schröder, Jörg A1 - Rethmeier, Michael T1 - A Physically Motivated Heat Source Model for Laser Beam Welding N2 - In this contribution, we present a physically motivated heat source model for the numerical modeling of laser beam welding processes. Since the calibration of existing heat source models, such as the conic or Goldak model, is difficult, the representation of the heat source using so-called Lamé curves has been established, relying on prior Computational Fluid Dynamics (CFD) simulations. Lamé curves, which describe the melting isotherm, are used in a subsequent finite-element (FE) simulation to define a moving Dirichlet boundary condition, which prescribes a constant temperature in the melt pool. As an alternative to this approach, we developed a physically motivated heat source model, which prescribes the heat input as a body load directly. The new model also relies on prior CFD simulations to identify the melting isotherm. We demonstrate numerical results of the new heat source model on boundary-value problems from the field of laser beam welding and compare it with the prior CFD simulation and the results of the Lamé curve model and experimental data. KW - Welding simulation KW - Heat source models KW - Laser beam welding KW - Thermal analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600899 DO - https://doi.org/10.3390/met14040430 VL - 14 IS - 4 SP - 1 EP - 26 PB - MDPI CY - Basel AN - OPUS4-60089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Rethmeier, Michael A1 - Gumenyuk, Andrey T1 - Influence of edge‑deposited layers on mechanical and corrosion properties of laser beam welds of 15 mm thick AISI 2205 duplex stainless steel N2 - AISI 2205 duplex stainless steel is used in a variety of industries, including the chemical and petrochemical industries. This is due to its high tensile strength combined with good ductility and corrosion resistance. However, in laser beam welding, these properties are negatively afected by the high cooling rates typical of the welding process. The resulting higher ferrrite content in the weld metal than in the base material leads to a reduction in the ductility and corrosion resistance of the welded joint. To overcome this problem, in this study, thick plates were coated by direct energy deposition (DED) prior to laser beam welding, whereas a duplex powder mixture containing a higher nickel concentration was used as a coating material. To improve the weld quality for the proposed two-step process, a method of additional material deposition instead of conventional tack weld was investigated. The resulting welded joints showed a well-balanced austenite to ferrite ratio and their properties and microstructure were verifed by metallographic analysis, electron backscatter difraction and Charpy impact testing. Using the standard ASTM G48 test method, it was found that the corrosion resistance of the welds was improved by a factor of four in average compared to the conventionally welded joints. The resulting properties, such as good ductility and corrosion resistance, of the welds with pre-coated edges showed good agreement with those of the base metal and confrmed the proposed two-step process as a promising alternative to the conventional approaches for welding thick duplex stainless steel plates. KW - Laser metal deposition KW - Laser beam welding KW - Duplex steels PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581731 UR - https://rdcu.be/dlb6E DO - https://doi.org/10.1007/s40194-023-01567-7 SN - 0043-2288 SP - 1 EP - 12 PB - Springer AN - OPUS4-58173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Kising, Pascal A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative artificial intelligence approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A Conditional Variational Autoencoder (CVAE) model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-VAE model with the Evidence Lower Bound (ELBO) loss function and include Kullback-Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Generative artificial intelligence KW - Machine learning KW - numerical simulation PY - 2025 SP - 1 EP - 10 AN - OPUS4-65075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Improvement of the mechanical properties and corrosion resistance of laser welds on thick duplex plates by laser cladded buttering N2 - Because of its excellent corrosion resistance, high tensile strength and high ductility, duplex stainless steel 2205 offers many areas of application. Though laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal as the base metal, which leads to a reduction of ductility and corrosion resistance of the weld joint. To overcome this problem, a solution, based on buttering the plate edges by laser metal deposition (LMD) with material containing higher Ni concentrations prior to laser welding was suggested. In this context different process parameters for LMD and different mixtures of duplex and nickel powder, were investigated. In a second step the possibility of welding those edges defect free while achieving balanced austenite-ferrite ratio was verified with metallographic analysis, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. The improved corrosion resistance was observed with ASTM G48 standard test method. T2 - X International Conference «Beam Technologies in Welding and Materials Processing» CY - Odessa, Ukraine DA - 7.09.2021 KW - Laser beam welding KW - Laser metal deposition KW - Duplex steels PY - 2021 AN - OPUS4-53568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Life Cycle Assessment of Fusion Welding Processes - A Case Study of Resistance Spot Welding Versus Laser Beam Welding N2 - The high amount of resource consumption of fusion welding processes offers the potential to reduce their environmental impact. While the driving forces are known froma qualitative perspective, the quantitative assessment of the crucial parameters is not a trivial task. Therefore, herein, a welding-specific methodology to utilize life cycle assessment as a tool for evaluating the environmental impact of fusion welding processes is presented. In this context, two welding processes, resistance spot welding and laser beam welding, are analyzed for two different use cases. These comprise the welding of shear test specimens and a cap profile made of electrogalvanized sheets of DC 05þ ZE (1.0312) as representative of an automotive application. For both welding processes, the main influences on the resulting environmental impact categories are evaluated and compared. The requirements for ecological efficient welding processes are discussed and implemented. KW - Resistance spot welding KW - Carbon dioxide footprint KW - Environmental impact categories KW - Laser beam welding KW - Life cycle assessment PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-566458 DO - https://doi.org/10.1002/adem.202101343 SN - 1438-1656 VL - 24 IS - 6 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-56645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Evaluation of narrowed weld pool shapes and their effect on resulting potential defects during deep penetration laser beam welding N2 - This study presents mechanisms of the evolution of a narrowed region in the weld pool center during deep penetration laser beam welding. In numerous numerical studies presented in this study, it was also found that the local reduction of the weld pool size can cause detrimental effects on the melt flow behavior and the resulting properties of the welds. A particularly large influence of this effect was identified in three aspects. First, the local variation of the solidification sequence of the weld pool causes an increase in the hot-cracking susceptibility due to a locally delayed solidification. Second, it was proven that a change in the local length and width of the weld pool is associated with an adverse impact on the potential flow routes of the molten material that induces stronger local variations of its solidification. Thus, the element mixing, e.g., during the welding with filler materials, is blocked. This leads to a non-homogeneous chemical composition of the final weld and can cause undesired effects on the final material properties. Finally, another observed effect is related to the reduced ability of process pores to reach the top surface. As this type of porosity is usually produced around the keyhole tip, the change of the fluid flow regime above this area plays a significant role in determining the final path of the pores until the premature solidification in the middle of the weld pool captures them. This study summarizes mainly numerical results that were supported by selected experimental validation results. KW - Weld pool shape KW - Laser beam welding KW - Solidification KW - Porosity KW - Numerical process simulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-557759 DO - https://doi.org/10.2351/7.0000733 SN - 1042-346X VL - 34 IS - 4 SP - 1 EP - 7 PB - Laser Institute of America CY - Orlando, Fla. AN - OPUS4-55775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Srinivasan, Krishnanand A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Laser Metal Deposition of Rene 80—Microstructure and Solidification Behavior Modelling N2 - New developments in nickel-based superalloys and production methods, such as the use of additive manufacturing (AM), can result in innovative designs for turbines. It is crucial to understand how the material behaves during the AM process to advance the industrial use of these techniques. An analytical model based on reaction–diffusion formalism is developed to better explain the solidification behavior of the material during laser metal deposition (LMD). The well-known Scheil–Gulliver theory has some drawbacks, such as the assumption of equilibrium at the solid–liquid interface, which is addressed by this method. The solidified fractions under the Scheil model and the pure equilibrium model are calculated using CALPHAD simulations. A differential scanning calorimeter is used to measure the heat flow during the solid–liquid phase transformation, the result of which is further converted to solidified fractions. The analytical model is compared with all the other models for validation. KW - Laser metal deposition KW - Solidification behavior KW - Additive manufacturing KW - Analytical model KW - Nickel‐based superalloy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612095 DO - https://doi.org/10.3390/mi15101234 SN - 2072-666X VL - 15 IS - 10 SP - 1 EP - 14 PB - MDPI AN - OPUS4-61209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Determination of critical local straining conditions for solidification cracking at laser beam welding by experimental and numerical methods N2 - AbstractThe phenomenon of solidification cracking has been the subject of numerous research projects over the years. Great efforts have been made to understand the fundamentals of hot cracking. It is generally agreed that solidification cracks form in the solidification range between the liquidus and solidus temperatures under the combination of thermal, metallurgical and mechanical factors. There is still a need to determine the time‐resolved strain distribution in the crack‐sensitive region in order to analyse the local critical conditions for solidification cracking phenomena. This was a strong motivation for the development of a measurement system used in this study to estimate the local strains and strain rates in the zone where the solidification crack is expected to occur. The laser beam welding experiments were conducted using the Controlled‐Tensile‐Weldability test (CTW test) to apply an external strain condition during welding to generate solidification cracks. The CTW test is a test method for investigating the susceptibility of laser‐welded joints to solidification cracking, in which the sample can be subjected to a defined strain at a defined strain rate during welding.In combination with experimental investigations, numerical simulations provide spatially detailed and time‐dependent information about the strain development during the welding process, especially regarding the critical conditions for solidification cracking. Therefore, this tool was also used in the present study to evaluate the accuracy of measurement methods and to estimate experimentally derived values and their concrete influence on the formation of solidification cracks. By integrating experimental methods and numerical simulations, this study investigates the spatially resolved and temporally changing development of strain during welding, with a particular focus on the critical conditions that lead to the formation of solidification cracks. The use of numerical simulations serves a dual purpose by validating the accuracy of measurement methods and examining experimentally determined values for their actual influence on the formation of solidification cracks. A three‐dimensional finite element (FE) model implemented with ANSYS is used to simulate strains and stresses during welding. The credibility of the model was first established by validation using experimental temperature measurements. Subsequently, structural simulations were carried out under external load. The results of the simulations showed commendable agreement with the strain measurements performed using the developed technique. KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612044 DO - https://doi.org/10.1002/pamm.202400020 SN - 1617-7061 VL - 24 IS - 2 SP - 1 EP - 16 PB - Wiley AN - OPUS4-61204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBWof steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614984 DO - https://doi.org/10.2351/7.0001528 VL - 36 IS - 4 SP - 1 EP - 7 PB - AIP Publishing CY - Melville, NY AN - OPUS4-61498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBW of steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Hollywood, Los Angeles, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616024 DO - https://doi.org/10.2351/7.0001528 VL - 36 IS - 4 SP - 1 EP - 7 PB - AIP Publishing AN - OPUS4-61602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gumenyuk, Andrey A1 - Bakir, Nasim A1 - Rethmeier, Michael T1 - Two-colour thermography for measurement of temperature distribution in laser beam welding N2 - Solidification cracking is a frequently observed phenomenon in laser beam welding of austenitic stainless steels and other metallic alloys. Characterisation of cracking susceptibility requires knowledge of the precise and spatially resolved temperature distribution near the solidification front in the welding process. Thermography is a standard tool that provides a qualitative estimate of the 2D temperature field. The general disadvantage of this method is its dependence on the emission characteristics of the measured object. For welding applications, these can vary significantly in the temperature range above and below the melting temperature. For this purpose, we have developed a thermography-based measurement technique using a SWIR camera system in combination with two narrow bandpass filters that use the principle of two-wavelength pyrometry to estimate absolute temperature values. This technique was used to determine the temperature distributions and gradients near the solidification front of laser-welded austenitic steel. The results were validated by other measurements. KW - Laser beam welding KW - Two-colour thermography KW - Solidification cracking PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612070 DO - https://doi.org/10.1016/j.procir.2024.08.155 VL - 124 SP - 468 EP - 471 PB - Elsevier BV AN - OPUS4-61207 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of magnetohydrodynamic technology in suppressing process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is employed to mitigate the porosity problem during partial penetration laser beam welding (LBW) of 10 mm thick aluminum alloy. The effectiveness and universal applicability of the MHD technology in reducing porosity during the LBW process are confirmed by a reduction in the porosity ratio of more than 89%. A transient 3D multi-physical model coupled with the MHD effect has been developed to investigate the suppression mechanism of process porosity. Due to the influence of Lorentz force, there is an obvious change in the weld pool length. This change widens the escaping channel of bubbles escaping from the weld pool. The application of an oscillating magnetic field changes the fluid flow pattern noticeably, whose influence on the formation of porosity defects is highly complicated and nonlinear. T2 - CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Aluminum alloy KW - Process Porosity KW - Porosity suppression KW - Magnetohydrodynamic technology PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616053 DO - https://doi.org/10.1016/j.procir.2024.08.175 VL - 124 SP - 565 EP - 569 PB - Elsevier B.V. AN - OPUS4-61605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Putra, Stephen Nugraha A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Pusbatzkies, Pablo A1 - Rethmeier, Michael T1 - Elucidation of the laser beam energy attenuation by the vapor plume formation during high-power laser beam welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2026 DO - https://doi.org/10.2351/7.0001863 SN - 1938-1387 IS - 38 SP - 012001-1 EP - 012001-9 PB - Laser Institute of America AN - OPUS4-64949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altmann, Korinna A1 - Braun, Ulrike A1 - Bannick, C.-G. A1 - Bednarz, M. A1 - Herper, D. A1 - Knefel, M. T1 - TED-GC/MS: Schnelle Bestimmung von Mikroplastik-Massegehalten in verschiedenen Proben N2 - Zur Ermittlung von Mikroplastik-Gehalten in verschiedenen Umweltmatrices ist ein schnelles Detektionsverfahren für die Routineanalytik notwendig. Ein solches Verfahren wird hier in Form der ThermoExtraktion/Desorption-GasChromatographie/ MassenSpektroskopie (TED-GC/MS) vorgestellt. Neben grundlegenden verfahrensspezifischen Erläuterungen zur Identifizierung und Quantifizierung von Mikroplastik werden auch exemplarische Beispiele aus unterschiedlichen Umweltkompartimenten und Produkten dargestellt. Neu vorgestellt wird ein neues Verfahren zur Analytik von Flaschenwasser. Dazu wurde ein Messfiltertiegel entwickelt, der besonders für Proben mit geringen Gehalten an abfiltrierbaren Stoffen geeignet ist KW - Mikroplasik KW - Mikroplastik-Analyse KW - TED-GC/MS KW - Thermoanalytische Verfahren KW - Mikroplastik-Massengehalte PY - 2020 VL - 2020 IS - 02 SP - 55 EP - 57 PB - Gesellschaft Deutscher Chemiker (GDCh) CY - Frankfurt am Main AN - OPUS4-50835 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schubnell, J. A1 - Konidena, S. K. A1 - Jung, M. A1 - Braun, M. A1 - Ehlers, S. A1 - Madia, Mauro A1 - Kannengießer, Thomas A1 - Löschner, D. T1 - Approach for the probabilistic fatigue assessment of welded joints based on the local geometry of the weld seam N2 - Welded joints show large variation of the weld toe geometry along the weld seam, which is one important reason for the comparably large scatter in fatigue life. Therefore, it is crucial to take the local geometry at the weld toe into account, to reduce the conservatism in fatigue assessment of welded joints. This study is based on the IBESS procedure for the calculation of the fatigue strength, whereby the evaluation of local geometrical parameters is carried out by means of 3D surface scans. The approach is validated against 26 fatigue test series. The fatigue life is in general overpredicted, whereas good agreement is achieved for high stress ratio (R = 0.5). A sensitivity analysis conducted with IBESS shows that weld toe radii ρ < 2 mm and flank angle α < 30° have a significant influence on the calculated fatigue strength. In contrast to this, no strong correlation between ρ and the fatigue strength was determined experimentally in this study. KW - 3D Scanning KW - Fatigue Strength KW - Fracture Mechanics KW - IBESS Approach KW - Local Weld Geometry KW - Welded Joints PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585700 DO - https://doi.org/10.1111/ffe.14170 SN - 8756-758X SP - 1 EP - 20 PB - Wiley AN - OPUS4-58570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Jürgens, Maria A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Experimental data from service-like creep-fatigue experiments on grade P92 steel N2 - This article refers to the research article entitled “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times” [1]. It presents experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Such service-like (SL) tests with additional long-term stress- and strain-controlled dwell times are non-standard, rare, and expensive, making these data very valuable. They may be used to approximate cyclic softening in the technically relevant range, for the design of complex SL experiments, or for detailed analyses of stress-strain hystereses (e.g., for stress or strain partitioning methods, for the determination of hysteresis energies (work), inelastic strain components, etc.). In addition, the latter analyses may supply important input for advanced parametric lifetime modeling of components under creep-fatigue loading or model calibration parameters. KW - Tempered martensite-ferritic steel KW - Creep KW - Stress relaxation KW - Creep-fatigue KW - Dwell times PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578407 DO - https://doi.org/10.1016/j.dib.2023.109333 SN - 2352-3409 VL - 49 SP - 1 EP - 9 PB - Elsevier Inc. AN - OPUS4-57840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Brinell-Hardness data (HBW 2.5/62.5) of aluminum alloy EN AW-2618A after different aging times and temperatures N2 - The article covers data on the Brinell hardness of the forged precipitation-hardened aluminum alloy EN AW-2618A in the initial T61 condition (i. e. slightly underaged) and after isothermal aging for up to 25,0 0 0 h at aging temperatures between 160 °C and 350 °C. In addition, the hardness was determined on specimens after creep testing at 190 °C and various stresses. The hardness decreases with increasing ag- ing time due to the microstructural evolution of the harden- ing precipitates. The drop occurs faster the higher the aging temperature. Aging under creep load additionally accelerates the hardness decrease. KW - Aluminum alloy KW - EN AW-2618A KW - Brinell hardness KW - Aging KW - Creep KW - Ostwald ripening KW - Reheating PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567611 DO - https://doi.org/10.1016/j.dib.2022.108830 SN - 2352-3409 VL - 46 PB - Elsevier Inc. AN - OPUS4-56761 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Han, Ying A1 - Fritsch, Tobias A1 - Hejazi, Bardia A1 - Ulbricht, Alexander A1 - Skrotzki, Birgit A1 - Bruno, Giovanni T1 - X-ray computed tomography quantifies primary phases and reveals crack morphology in high-cycle fatigue of aluminum alloy EN AW-2618A N2 - Since the introduction of high-strength aluminum alloys understanding their fatigue behavior is of high interest for the structural integrity of engineering components, in this context, the alloy EN AW-2618A gains its high strength from both nanometer size precipitates and micrometer size primary phases. The latter phases are often identified as crack initiation sites. In this study, it uses a combination of synchrotron and laboratory-based X-ray computed tomography to image and quantify such primary phases and the fatigue cracks appearing in interrupted tests. Based on the gray-level differences in the synchrotron X-ray computed tomography scans, this study is able to distinguish low- and high-absorbing particles. The dominant (volume fraction >99%) high absorbing primary phase can be quantified in good agreement with results of Thermo-Calc calculations. To image the fatigue crack, laboratory X-ray computed tomography scans are performed at different tensile loads to open the crack. The results show that with an appropriate crack opening tensile load, the fatigue crack morphology can be reliably revealed. Based on these results, the influence of the primary phases on the fatigue crack initiation and propagation are discussed. KW - X-ray computed tomography KW - Fatigue KW - Aluminum KW - Primary phases PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632724 DO - https://doi.org/10.1002/adem.202500235 SN - 1527-2648 SP - 1 EP - 9 PB - Wiley-VCH CY - Weinheim AN - OPUS4-63272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Creep dataset for aluminum alloy EN AW-2618A in the T61 and overaged condition 1000 h/190 °C N2 - The article presents creep data for the precipitation-hardened aluminum alloy EN AW-2618A, which was tested in its initial slightly underaged T61 condition and after being aged at 190 °C for 1000 h. The creep test temperatures ranged between 160 °C and 230 °C, and the applied initial stresses between 40 MPa and 290 MPa. The testing times reached up to 4700 h. 19 data sets are provided as creep strain vs. time series. A data schema originally developed to manage creep reference data of a single-crystalline nickel-based superalloy was adapted for the research data set of the polycrystalline aluminum alloy and used to enrich the test data with extensive metadata. The dataset can be used to calibrate and validate creep models. The creep data supplement the hardness and microstructure data that have been previously published. KW - Aluminum alloy EN AW-2618A KW - Aging KW - Overaging KW - High temperature KW - Creep PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641517 DO - https://doi.org/10.1016/j.dib.2025.112054 SN - 2352-3409 VL - 62 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-64151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Jokisch, Torsten A1 - Olbricht, Jürgen A1 - Fedelich, Bernard T1 - Fatigue crack growth in nickel-based alloy 247DS with side-brazed pre-sintered preform N2 - Pre-sintered preform (PSP) brazing is employed in the repair of gas turbine components made of nickel-based alloys, including restoring the surface and dimensions of turbine blades and vanes. This study investigates the fatigue crack growth (FCG) behavior of Alloy 247DS specimens with side-brazed PSP material, mimicking a typical sandwich structure formed during such repairs. FCG tests were conducted at an elevated temperature of 950 °C and a stress ratio (R) of 0.1 on specimens with PSP layer thicknesses of 1.5 mm, 2 mm, 3 mm, and 4.5 mm to assess the influence of PSP thickness on fatigue crack growth behavior. Fractographic and metallographic analyses were performed to elucidate the underlying crack growth mechanisms and the microstructural characteristics of both materials. The results revealed that a crack consistently initiated in the PSP material, originating from the starter notch, particularly at the specimen corner during the pre-cracking phase. Additionally, crack propagation in the PSP material consistently advanced ahead of the crack in the Alloy 247DS. This crack growth behavior is attributed to the difference in elastic properties and microstructural differences between the PSP and base material. Metallographic analysis revealed the presence of porosity and brittle precipitates within the PSP material, which led to faster intergranular crack growth. Conversely, Alloy 247DS exhibited transgranular crack growth, contributing to the observed crack propagation behavior. This study demonstrates the applicability of standard FCG testing methods and an approach to characterize the FCG behavior in sandwich specimens, where crack growth occurs simultaneously in both materials, providing a preliminary understanding of crack growth behavior in Alloy 247DS with side-brazed PSP. KW - High-temperature fatigue crack growth (FCG) KW - Nickel-based alloys KW - Alloy 247DS KW - Pre-Sintered Preform (PSP) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629783 DO - https://doi.org/10.1016/j.ijfatigue.2025.108961 VL - 197 SP - 1 EP - 13 PB - Elsevier BV AN - OPUS4-62978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Durlo Tambara, Luís Urbano A1 - Dehn, F. A1 - Gluth, Gregor T1 - Effect of alkali-activated concrete composition on carbonation rate under accelerated and natural conditions N2 - While alkali-activated binders offer certain advantages over traditional Portland cement binders, particu¬larly in terms of resistance against chemical attacks and potentially environmental footprint, their degradation mechanisms remain incompletely understood at present, specifically carbonation. Thus, this study investigates the impact of natural and accelerated carbonation (1% and 4% CO2) on three different compositions of alkali-activated concretes: 100% calcined clay (C100) binder, 100% ground blast furnace slag (S100) binder, and a 40% calcined clay and 60% blast furnace slag blend (C40S60). C100 concretes exhibit faster carbonation kinetics, with five times greater natural carbonation depths than S100. This difference diminishes under accelerated carbonation, showing a 1.5 times difference for 1% CO2 and complete carbonation for 4% CO2 at 90 days. The results thus confirm that accelerated carbonation testing of low-Ca alkali-activated concretes yields results that are not representative of natural carbonation. The C40S60 sample demonstrates a carbonation profile similar to a CEM I concrete, i.e., a high carbonation resistance. Microstructure analysis indicates the formation of three polymorphs of calcium carbonate for S100 (calcite, vaterite, and aragonite), with a higher CO2 concentration favouring aragonite over vaterite. C100 exhibits no calcium carbonates; instead, sodium carbonates form, including trona for 4% CO2 and natrite for both accelerated tests. C40S60 shows calcium and sodium carbonates, although to a lesser extent, containing predominantly calcite and minor signals of natrite. Suitable compositions, like C40S60, prove as effective during natural or accelerated carbonation tests as conventional Portland cement concrete. T2 - RILEM Spring Convention 2024 CY - Milan, Italy DA - 10.04.2024 KW - Alkali-activated concrete KW - Carbonation KW - Calcined clay KW - Slag KW - Durability PY - 2024 AN - OPUS4-59915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data in Materials Science and Engineering Exemplified for Creep Data of a Single-Crystalline Ni-Based Superalloy N2 - Here we present our research data management (RDM) framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials. The documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial aspect of our concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. T2 - MaRDA2025 Virtual Annual Meeting CY - Online meeting DA - 18.02.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen KW - Datenschema PY - 2025 AN - OPUS4-64858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Schoch, R. A1 - Schartel, Bernhard A1 - Wachtendorf, Volker A1 - Tan, Yi A1 - Lin, Xuebao A1 - Tröppner, O. A1 - Lang, M. A1 - Hochrein, T. A1 - Bastian, M. T1 - Langzeit- und Witterungsstabilität von halogenfreiem Flammschutz in Polymeren N2 - Die Forderung, dass der Flammschutz von Kunststoffen nicht nur zum bei der Herstellung der jeweiligen Produkte, sondern auch über die gesamte Einsatzdauer im geforderten Maß wirksam ist, stellt eine große Aufgabe dar. Ferner ist die Anforderung für viele Produkte in der Praxis neu, da bisher vor allem der Einfluss der Flammschutzmittel auf die Stabilität der Polymerwerkstoffe, nicht aber die Stabilität des Flammschutzes untersucht wurde. Das Langzeitverhalten halogenfreier Systeme ist bis heute wenig untersucht, insbesondere weil Phosphor- und Stickstoff-basierte Systeme die oxidative Beständigkeit von Polymeren weniger zu beeinflussen scheinen als halogenhaltige FSM. Die Frage, wie zuverlässig der Flammschutz wirkt, wenn Kunststoffe einige Jahre im Innen- und Außenbereich im Einsatz sind und dabei wechselnden Beanspruchungen ausgesetzt waren, wurde bislang nur vereinzelt untersucht. Mögliche Auswirkungen von Witterungseinflüssen auf flammgeschützte Polymerwerkstoffe sind, dass die Flammschutzmittel selbst abbauen, ausgewaschen werden, oder auch durch Wechselwirkung mit den eingesetzten Additiven oder mit den Alterungsprodukten der Polymermatrix in ihrer Wirkung nachlassen. Hier bestand großer Forschungsbedarf, um an den Punkt zu gelangen, die Beständigkeit der Flammschutzeigenschaften eines Produktes über seine gesamte Lebensdauer zuverlässig garantieren zu können. Diese Fragestellung greift das durchgeführte Forschungsvorhaben auf. Ziel war die Untersuchung der Langzeitstabilität der Flammschutzwirkung von halogenfrei flammgeschützten Polymerwerkstoffen unter diversen Witterungseinflüssen. Dazu wurden die Schädigungsmechanismen der Polymerwerkstoffe und der Flammschutzmittel sowie die auftretenden Wechselwirkungen analysiert, um ein Verständnis für die ablaufenden Prozesse zu entwickeln und Empfehlung für die Reduzierung der Alterung zu erarbeiten. Gegenstand der Untersuchungen waren anwendungsrelevante Flammschutz-Konzepte, die miteinander verglichen wurden. Die Erarbeitung von Struktur-Eigenschafts-Beziehungen ermöglichte die Beschreibung der Empfindlichkeiten und den Vergleich zwischen den Systemen. Darauf basierend wurden für die FSM spezifische Leitlinien für die Optimierung der Langzeitstabilität des Flammschutzes erstellt. N2 - The requirement that the flame retardancy of plastics is still effective to the required degree not only at the time of manufacture of the respective products, but also over the entire period of use, is a major challenge in view of the very long periods of time involved. In addition, the requirement is new for many products in practice, as up to now the influence of flame retardants on the stability of the polymer materials has been investigated, but not the stability of the flame retardant itself. The long-term behaviour of halogen-free systems has been little studied to date, especially because phosphorus- and nitrogen-based systems seem to have a much smaller influence on the oxidative stability of polymers than halogene containing flame retardants. The question of how reliable flame retardancy is when plastic products have been in use for several years indoors and outdoors and have been exposed to a wide range of climatic stresses has only been investigated in isolated cases. Possible effects of weathering on flame-retarded polymer materials are that the flame retardants themselves degrade, migrate or are washed out, or that their effect diminishes through interaction with other additives used or with the ageing products of the polymer matrix. At this point, there was a great need for research in order to reach the point where the stability of the flame retardant properties of a product can be reliably guaranteed over its entire service life. This question is taken up by the research project carried out. The aim of the research project was the systematic investigation of the long-term stability of the flame-retardant effect of halogen-free flame-retardant polymer materials under various weather conditions. For this purpose, the predominant damage mechanisms of the polymers and the flame retardants as well as the interactions occurring were analysed in order to develop an understanding of the processes taking place and to work out recommendations for reducing ageing. Subject of the investigations were different applicationrelevant flame retardant concepts, which were compared with each other. The development of structure-property relationships enabled the description of the specific sensitivities and the comparison between the different systems. Based on this, specific guidelines for the optimisation of the long-term stability of the flame retardants were developed for the different flame retardants. KW - Durability KW - Flame retardant KW - Flammschutz KW - Weathering KW - Ethylene-vinyl acetate KW - Cables KW - Polyamid KW - Langzeitstabilität PY - 2021 SN - 978-3-8440-7781-0 SN - 2364-754X SP - 1 EP - 222 PB - Shaker CY - Düren AN - OPUS4-54274 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Entwicklung der Mikrostruktur der mechanischen Eigenschaften und der Eigenspannungen in L-PBF 316L N2 - Die additive Fertigung (AM) metallischer Werkstoffe mittels Laser Powder Bed Fusion (L-PBF) ermöglicht einzigartige hierarchische Mikrostrukturen, die zu Verbesserungen bestimmter mechanischer Eigenschaften gegenüber konventionell hergestellten Varianten derselben Legierung führen können. Allerdings ist das L-PBF-Verfahren häufig durch das Vorhandensein hoher Eigenspannungen gekennzeichnet, die es zu verstehen und zu mindern gilt. Daher ist das Verständnis der Mikrostrukturen, der Eigenspannungen und der daraus resultierenden mechanischen Eigenschaften entscheidend für eine breite Akzeptanz bei sicherheitskritischen Anwendungen. Die BAM hat ein multidisziplinäres Forschungsprogramm gestartet, um diese Aspekte bei LPBF 316L zu untersuchen. Der vorliegende Beitrag stellt einige der wichtigsten Ergebnisse vor: der Einfluss von Prozessparametern auf die Mikrostruktur, der Einfluss von Mikrostruktur und Textur auf die Festigkeit, Kriechverhalten und Schädigung und die Stabilität von Eigenspannungen und Mikrostruktur unter Wärmebehandlungsbedingungen. T2 - DGM 3. Fachtagung Werkstoffe und Additive Fertigung CY - Dresden, Germany DA - 11.05.2022 KW - Mechanische Eigenschaften KW - Additive Fertigung KW - L-PBF 316L KW - Entwicklung KW - Mikrostruktur KW - Eigenspannung PY - 2022 AN - OPUS4-55786 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, Shobhit Pratap A1 - Löwe, Peter A1 - Schriever, Sina A1 - Olbricht, Jürgen A1 - Rehmer, Birgit A1 - Nolze, Gert A1 - Skrotzki, Birgit T1 - High-throughput creep evaluation of IN738LC in bending using digital image correlation at 850 °C N2 - High-temperature alloys, when used in structural applications, undergo slow time-dependent deformation known as creep. Assessing creep behavior is critical for estimating the in-service life of these alloys. Conventionally, uniaxial creep tests are widely conducted at elevated temperatures to determine creep rates. In recent years, bending creep of cantilevers, when combined with digital image correlation (DIC), has emerged as a promising high-throughput technique for rapidly estimating creep life. However, the applicability of bending creep above 700 ◦C for high-temperature alloys using DIC has not been fully established. In this work, we compare uniaxial creep rates of the nickel-based superalloy IN738LC with bending creep rates measured at 850 ◦C using high-temperature DIC. The bending creep data show excellent agreement with uniaxial creep results in the stress range of 240–360 MPa. The measured creep xponent, a critical rate-determining parameter, is found to be ~8 for both uniaxial and bending creep, with the rate data scattered within a factor of two. An in-house experimental setup was developed to perform bending creep tests at high temperatures, with strain monitored through DIC. Our results demonstrate that bending creep, combined with DIC, provides a reliable and efficient method for creep testing of high-temperature alloys. Compared to conventional uniaxial creep experiments, this approach requires significantly less time and material, thereby reducing effort, energy, and cost. We anticipate that this technique will serve as a foundation for testing precious high-temperature materials. For instance, in ongoing rapid discoveries of advanced alloys, in-service creep life can be evaluated much faster with reduced material requirements. Moreover, this method holds strong potential for application to high-entropy alloys and additively manufactured alloys designed for demanding high-temperature environments. KW - Digital image correlation KW - Bending creep KW - Nickel-based superalloys KW - High throughput testing KW - High-temperature materials PY - 2025 UR - https://www.sciencedirect.com/science/article/pii/S0921509325017034?via%3Dihub DO - https://doi.org/10.1016/j.msea.2025.149479 VL - 950 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pourheidar, A. A1 - Patriarca, L. A1 - Madia, Mauro A1 - Werner, Tiago A1 - Beretta, S. T1 - Progress in the measurement of the cyclic R-curve and its application to fatigue assessment N2 - The cyclic R-curve describes the resistance of a material to fatigue crack propagation fromthe short to the long crack regimes and it is therefore an essential ingredient in any fracturemechanics-based fatigue assessment procedure. This work presents different testing proceduresemployed in the experimental determination of the cyclic R-curve, especially focusing onthe comparison with long fatigue crack propagation thresholds obtained by means of thecompression precracking load reduction (CPLR) procedure. The tests were performed on theEA4T steel considering different stress ratios. The results show a good reproducibility of thecyclic R-curves at every stress ratio and for any testing procedure. In addition, the cyclicR-curves were used in a fracture mechanics-based assessment to predict the fatigue limits ofspecimens containing micro-notches. KW - Cyclic R-curve KW - Fatigue limit KW - Fatigue propagation threshold KW - EA4T steel KW - Digital image correlation PY - 2022 DO - https://doi.org/10.1016/j.engfracmech.2021.108122 SN - 0013-7944 VL - 260 SP - 1 EP - 17 PB - Elsevier CY - Kidlington AN - OPUS4-54208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shikomba, Nikanor A1 - Böllinghaus, Thomas A1 - Konert, Florian A1 - Sobol, Oded A1 - Blasón Gonzalez, Sergio A1 - Krafft, Eike A1 - Staudt, Thorsten T1 - Testing the resistance of low-alloyed steel welds for pressurized gaseous hydrogen applications N2 - Green hydrogen has become an essential energy carrier to achieve a climate-neutral economy. The production, storage, transport and usage of green hydrogen (GH2) requires facilities and systems that are safe and sustainable. Systems for GH2 facilities, especially for storage and transport are mainly assembled of welded steel components. These components are exposed to the gaseous hydrogen environment throughout their service life. In contrast to hydrogen absorption from electrochemical environments entailing hydrogen-assisted corrosion cracking, the absorption and material degradation in gaseous environments have less been investigated. Nevertheless, the degradation of mechanical properties in materials and their welds due to absorbed hydrogen poses significant risks, including cracking and leakages. To ensure the safety and reliability of GH2 facilities throughout their service life, it is crucial to investigate and prevent such hydrogen-induced degradation, thereby avoiding potential incidental and accidental scenarios. Due to the worldwide technology push for new energy carriers like GH2 and its derivates, extensive research and testing of welded components is not an option to avoid delays in the GH2-readiness of respective facilities. The present contribution shows how to investigate the compatibility of low alloyed steels and their welds for GH2 storage and transport subjected to quasi-static mechanical loads in principle by utilizing the Slow Strain Rate Test (SSRT) with the Hollow Specimen Technique (HST). Exemplarily, low-alloyed steel welds of the P355NL1 type currently used for hydrogen storage tanks at intermediate pressures have been investigated and compared to welds of type X65, as a very common pipeline material. Test results show a higher value of the Hydrogen Embrittlement Index (HEI) in weld specimens than the base specimens in both investigated materials. HEI of 8.3% was recorded in base specimens and 15% in weld specimens of P355NL1, while X65 EI gives 30.2% in BM and 27.7 in WM. The fractography analysis reveals that hydrogen promotes the transition from tensile fracture to brittle fracture. Hydrogen did not show any effect on the yield strength and tensile strength of all tested specimens. However, it affects the plastic elongation of the tested materials. In conclusion, the obtained HEI values indicate a mild but significant degradation in the materials. The results confirm that hydrogen absorption from gaseous environments leads to a reduction in the mechanical properties of steels and their welds, with a more pronounced impact on ductility than on strength. T2 - IIW Annual Assembly July 2024, Commission XI CY - Rhodes, Greece DA - 07.07.2024 KW - Hydrogen-assisted cracking KW - Welded joint KW - Hollow specimens KW - SSRT KW - Structural steels PY - 2024 AN - OPUS4-61113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Multifunctional Elastomer/Graphene Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET=250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution mixing of master batches followed by two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of 34, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR). 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability, the latter shown by the reduction in heat release rate in the cone calorimeter. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM). The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 19th European Polymer Congress, EPF 2022 CY - Prague, Czech Republic DA - 26.06.2022 KW - Graphene KW - Nanocomposite KW - Rubber KW - Elastomer PY - 2022 AN - OPUS4-55196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bergant, M. A1 - Werner, Tiago A1 - Madia, Mauro A1 - Yawny, A. A1 - Zerbst, Uwe T1 - Short crack propagation analysis and fatigue strength assessment of additively manufactured materials: An application to AISI 316L N2 - This paper presents the application of short crack propagation models based on the cyclic R-curve for assessing the fatigue strength of additively manufactured (AM) materials containing fabrication defects. Chapetti’s and IBESS models were implemented in combination with Murakami’s √area parameter, considering recently published data on laser powder bed fusion processed AISI 316L stainless steels. Estimated S-N curves and Kitagawa-Takahashi diagrams predict fairly well the experimental data, especially the origin of the failure from internal or surface defects. These results provide an indication that the methods based on the cyclic R-curve constitute suitable tools for fatigue behavior assessment of AM materials. KW - AM 316L stainless steel KW - Cyclic R-curve KW - Chapetti’s and IBESS model KW - S-N curve KW - Kitagawa-Takahashi diagram PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106396 VL - 151 PB - Elsevier Ltd. AN - OPUS4-53082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Kiyak, Yusuf A1 - Breidung, Marc A1 - Baer, Wolfram A1 - Küppers, M. ED - Madia, Mauro T1 - Stiffness/constraint effects in analytical flaw assessment - A technical note N2 - Using the case study of a fail-safe design criterion for a steering knuckle of a commercial vehicle, the effect of stiffness/constraint on the crack driving force in the component is discussed. The problem arises when assessment procedures such as R6, BS 7910 or SINTAP/FITNET are applied in conjunction with substitute geometries for determining the model parameters K-factor and limit load (or a substitute for the latter), as it is common practice. In the example, the conservatism was so pronounced that this procedure was in fact unusable. A way out could be the finite element-based determination of the model parameters and their use in the analytical framework. This procedure is useful and effective if the finite element-based calculations are used in parameter sensitivity analyses. KW - Fail-safe design KW - Fracture resistance KW - Fracture assessment KW - Stiffness KW - Constraint PY - 2022 DO - https://doi.org/10.1016/j.engfracmech.2022.108728 SN - 0013-7944 IS - 273 SP - 1 EP - 15 PB - Elsevier Science CY - Kidlington AN - OPUS4-55544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baer, Wolfram A1 - Breidung, Marc A1 - Kiyak, Yusuf A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Küppers, M. T1 - Aspekte der analytischen bruchmechanischen Bauteilbewertung N2 - Am Beispiel eines abgesetzten zylindrischen Bauteils (Achsschenkel) werden Probleme der analytischen bruchmechanischen Bauteilbewertung diskutiert. Als Basis-philosophie wird ein Fail Safe-Kriterium (kontrolliertes Versagen) angesetzt. Die Forderung ist, dass sich der Achsschenkel, bevor er bricht, in einem Ausmaß plastisch verformen kann, bei dem der Fahrer bemerkt, dass mit seinem Fahrzeug etwas nicht in Ordnung ist. Um das zu gewährleisten, muss der Werkstoff einen bestimmten Riss-widerstand aufweisen. Dazu werden im hier vorgestellten ersten Teil des Projektes mittels FEM Rissspitzenbeanspruchungen in Abhängigkeit von der Auslenkung des Zylinders und angenommener Rissgrößen ermittelt. Diese finden als Zielgrößen in der weiteren Analyse Anwendung. Da eine einfach umzusetzende Lösung angestrebt wird, werden zusätzlich analytische Rechnungen an Ersatzgeometrien (halbunendliche Platte und Vollzylinder), aber mit den realen Spannungen am Bauteil durchgeführt. Es zeigt sich, dass die Ergebnisse wegen des Steifigkeitsunterschieds zwischen Bauteil und Ersatzgeometrie unvertretbar konservativ sind. Alternativ wird ein hybrides Konzept vorgestellt, für das die Modellparameter mittels FEM bestimmt werden. Es liefert sehr genaue Ergebnisse. Im Rahmen der analytischen Rechenvorschrift können die Lösungen auf andere Werkstoffe übertragen werden, ohne dass zusätzliche FEM-Analysen notwendig sind. T2 - 54. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - FEM KW - Bauteilbewertung KW - Fail-safe KW - Analytisches Modell PY - 2022 DO - https://doi.org/10.48447/Br-2022-BB VL - 254 SP - 1 EP - 11 PB - DVM CY - Berlin AN - OPUS4-54406 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Kurzrisswachstum in additiv gefertigtem austenitischem Edelstahl 316L N2 - Diese Untersuchung beschäftigt sich mit der Charakterisierung von Kurzrisswachstum in mittels Laser-Pulverbett-Verschmelzen (LPBF - Laser Powder Bed Fusion) hergestelltem rostfreien austenitischen Stahl. Spezifischer wird die Ermittlung zyklischer R-Kurven untersucht. Diese beschreiben den Aufbau des Widerstands gegen Ermüdungsrisswachstum - d.h. des Schwellenwertes - aufgrund von Rissschließeffekten bei physikalisch kurzen Rissen. Mit Hilfe der zyklischen R-Kurven kann die Fähigkeit eines Bauteils, physikalisch kurze Risse zu arretieren, charakterisiert werden. Wir verfügen damit über eine Schnittstelle zwischen klassischer Ermüdung und Bruchmechanik. Das ist gerade auch für additiv gefertigte (AM – Additive Manufacturing) Materialien von Interesse. Diese weisen prozessintrinsische Defekte auf, die als Initiierungsstellen kurzer Ermüdungsrisse agieren. Im Rahmen der experimentellen Untersuchungen wurden zyklische R-Kurven für konventionellen und LPBF AISI-316L-Stahl ermittelt. Insbesondere wurde der Einfluss verschiedener Wärmebehandlungen (WB1: 450°C, WB2: 800°C und WB3: 900°C) auf das Wachstumsverhalten physikalisch kurzer Risse im LPBF-Material untersucht. Aufgrund hoher Eigenspannungen war die Ermittlung des Kurzrisswachstumsverhaltens bei WB1 nicht möglich. Für WB2 und WB3 ergaben sich sehr unterschiedliche zyklische R-Kurven. Untersuchungen der Eigenspannungen, der Bruchfläche (insbesondere der Rauheit) und der Mikrostruktur sollen die Ursachen für das unterschiedliche Verhalten erklären. Die Ergebnisse werden mit den Verhältnissen in konventionellem Material verglichen. T2 - 41. Werkstoffmechanikseminar TU Darmstadt CY - Online meeting DA - 26.10.2020 KW - AM KW - Additiv KW - Zyklische R-Kurve KW - 316L KW - Ermüdung KW - Ermüdungsrisswachstum KW - Risswachstum PY - 2020 AN - OPUS4-51603 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Die schadenstolerante Bewertung von zyklisch beanspruchten Bauteilen auf bruchmechanischer Grundlage ist von großer praktischer Bedeutung, insbesondere für die Spezifizierung von Inspektionsintervallen. Eine Schwachstelle der gegenwärtigen Vorgehensweise bildet der nur ungenügend verstandene Schwellenwertbereich der da/dN-ΔK -Kurve. Relevant ist das deshalb, weil viele Bauteile bei Lasten betrieben werden, die in eben diesen Bereich fallen. Der Vortrag beschäftigt sich mit Unsicherheiten bei der Ermittlung des Schwellenwertes, mit Einflussparametern, die dabei zu berücksichtigen sind, und mit einem Vorschlag zur konservativen Einbeziehung des Schwellenwertbereichs in die Bauteilauslegung. Der Schwellenwert gegen Ermüdungsrissausbreitung ist als der zyklische Spannungsintensitätsfaktor definiert, unterhalb dessen kein Risswachstum mehr stattfindet. Dabei ist zu beachten, dass der Wert in der konventionellen da/dN-ΔK -Kurve auf Langrisswachstum beschränkt ist und, strenggenommen, auch das nur dann, wenn das Rissschließphänomen voll ausgebildet ist. Unter Rissschließen versteht man das Schließen des zyklisch beanspruchten Risses in der Regel oberhalb des Nulldurchgangs der Last. Wichtige Rissschließmechanismen sind das plastizitäts-, das rauheits- und das oxid-induzierte Schließen wobei die beiden letztgenannten im Schwellenwertbereich dominierend sind. Der Schwellenwert selbst besteht aus zwei Anteilen, einem intrinsischen, der von den elastischen Konstanten und vom Gittertyp abhängt und einem extrinsischen, der mit dem Aufbau der Rissschließeffekte zusammenhängt und von Parametern wie der Mikrostruktur, dem Spannungsverhältnis aus Unter- und Oberlast und der Risstiefe beeinflusst wird. In Fällen, bei denen oxid-induziertes Rissschließen eine Rolle spielt, hängt der erhaltene Wert des Schwellenwerts vom experimentellen Verfahren ab, wobei die konventionelle Lastabsenkung nach Standard nicht-konservative Werte ergeben kann. Der Vortrag thematisiert die unterschiedlichen Optionen der experimentellen Ermittlung mit besonderem Fokus auf dem intrinsischen Schwellenwert und, davon ausgehend, die Anbindung an den rissschließkorrigierten Paris-Bereich der da/dN-ΔK -Kurve. T2 - Werkstoffmechanikseminar 2020 CY - Online meeting DA - 26.10.2020 KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer PY - 2020 AN - OPUS4-51604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Camin, B. T1 - Grenzflächenanalyse diffusionsgeschweißter Werkstoffpaarungen Nickel/ Nickelbasis-Superlegierung CMSX-4 N2 - Der Kirkendall-Effekt tritt bei aneinandergrenzenden Metallpaarungen auf, die höheren Temperaturen ausgesetzt sind. Es findet als Funktion von der Temperatur, der Zeit und der Konzentration die Diffusion von Atomen und Leerstellen über die Phasengrenze hinweg statt. Für die Untersuchung des Kirkendall-Effekts wurde mittels Diffusionsschweißens eine Werkstoffpaarung bestehend aus reinem Nickel (Ni) und der Nickelbasis-Superlegierung CMSX-4 hergestellt. Das Gefüge des reinen Nickels ist polykristallin und von CMSX-4 einkristallin. Da der Kirkendall-Effekt neben den oben genannten Parametern zudem von der Kristallorientierung abhängig ist, wurden zwei verschiedene Kristallorientierungen, die [111]- und [001]-Richtungen, gewählt. Aus 3D µ-tomografischen Untersuchungen ist bekannt, dass heiß-isostatisches Pressen (HIP) eine Verringerung der Porosität in CMSX-4 bewirkt, die durch die Erstarrung des Einkristalls bei der Herstellung entsteht [1]. Daher wurden bei den Diffusionsschweißungen Werkstoffpaarungen von reinem Nickel mit drei CMSX-4-Varianten -mit einer γ/γ‘-Mikrostrukturkombiniert: Ni/ CMSX-4 [111], Ni/ CMSX-4 [001] und Ni/ CMSX-4 [001]-HIPed. Die bei der Diffusionsschweißung entstehenden Grenzschichten wurden mittels Stereo-, Licht- und Rasterelektronenmikroskopie sowie EDX-Analysen untersucht. Bei allen Diffusionsschweißungen entstand eine feste Verbindung zwischen den Werkstoffpaarungen. Wie bereits aus [2] bekannt, bildet sich bei allen Proben auf der Rein-Nickelseite der Grenzfläche ein Porensaum aus, während sich auf der CMSX-4-Seite ein γ‘-freie Zone bildet (Abbildung 1). Sowohl die jeweilige Porosität als auch Porengröße des Porensaums der drei Werkstoffpaarungen ist verschieden. Dieses gilt ebenso für die durchschnittliche Schichtdicke der γ‘-freie Zone. Die geringste durchschnittliche Schichtdicke mit 1,45 µm weist die Paarung Ni/ CMSX-4 [001]-HIPed (Abbildung 1b) auf, wobei die Dicke über den Probenquerschnitt konstant ist. Dagegen schwanken die Schichtdicken der γ‘-freie Zonen bei Ni/ CMSX� 4 [111] (Abbildung 1c) zwischen 1,82 – 4,1 µm und Ni/ CMSX-4 [001] (Abbildung 1a) zwischen 1,36 - 4,55 µm. EDX-Messungen (Linescans) von der CMSX-4-Seite über die γ‘-freie Zone bis in den Nickelwerkstoff zeigen den qualitativen Verlauf der Elementkonzentrationen von Nickel und Aluminium (Abbildung 2). Bei allen Werkstoffpaarungen nimmt die Konzentration des Elements Nickel kontinuierlich zu. Während in der Werkstoffpaarung Ni/CMSX-4 [111] der Konzentrationszunahme symmetrisch über die Grenzfläche verläuft, weist Nickel bei den Werkstoffpaarungen Ni/CMSX-4 mit [001]-Orientierung keinen symmetrischer Konzentrationsverlauf auf. Daraus lässt sich schließen, dass hier die Diffusion von Nickel über die Grenzfläche in die γ‘-freie Zone in Abhängigkeit von der Kristallorientierung unterschiedlich stattfindet. Entgegengesetzt diffundiert das Element Aluminium von der CMSX-4-Seite zur Nickelseite, wie sich aus dem ebenfalls unsymmetrischen Elementverlauf schließen lässt. Bemerkenswert ist hier ein Knick, der sich nach einem Steilabfall einem Plateau anschließt, wie im vergrößerten Ausschnitt in Abbildung 2 mit einem roten Pfeil markiert ist. Dieser Verlauf ist von der Kristallorientierung unabhängig und ist auf die bessere Diffusivität von Al im Vergleich zu Ni zurückzuführen. T2 - Materialographie 2024 CY - Berlin, Germany DA - 18.09.2024 KW - Diffusionsschweißen KW - Grenzfläche KW - Nickelbasis-Superlegierung KW - Kirkendall-Effekt PY - 2024 AN - OPUS4-61095 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying T1 - Segmented primary phases of Al-alloy EN AW-2618A in the T61 state using synchrotron computed tomography N2 - The video file contains data from a synchrotron computed tomography measurement of the primary phases of the Al-alloy EN AW-2618A in the T61 state. The volume fraction of the primary phases was determined. KW - Aluminum alloy KW - EN AW-2618A KW - Computed tomography KW - Primary phases PY - 2024 DO - https://doi.org/10.5281/zenodo.12730717 PB - Zenodo CY - Geneva AN - OPUS4-60657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gesell, Stephan T1 - A CTOD-based crack growth law for thermomechanical fatigue N2 - Due to combined cyclic mechanical and thermal loading during operation, the material of exhaust gas conducting components of combustion engines is exposed to thermomechanical fatigue (TMF). This leads to formation and growth of cracks, especially at the most highly stressed points of these components. In order to better predict the service life of cracked components before failure, it is necessary to identify a crack propagation law for the material used. Isothermal crack propagation tests have been carried out at several temperatures with a typical cast iron to identify such a law. The crack length is measured by the potential drop method. The compliance method, fractography and thermographic camera measurements have been used to validate and calibrate the potential drop measurements. Each of the isothermal tests has been simulated using a specially developed FEM-algorithm based on remeshing and remapping. This algorithm has been implemented in python and ABAQUS. Thereby, the crack tip region is modeled by collapsed Quad8 elements. From the individual simulations, the cyclic crack tip opening displacement (ΔCTOD) is extracted and regarded as a potential fracture mechanics parameter which controls the crack growth rate. By combining the data from the experiments and the simulations, the crack propagation law has been identified. Finally, anisothermal crack propagation tests have been performed for validation of the crack growth law. T2 - European Conference on Fracture 2022 CY - Funchal, Portugal DA - 27.06.2022 KW - Fatigue crack growth KW - Finite elmenet simulation KW - TMF experiments PY - 2022 AN - OPUS4-56934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten N2 - Sicherheitsrelevante Bauteile, bei denen ein Versagen im Betrieb katastrophale Folgen haben könnte, sind in der Regel für eine sehr geringe Ausfallwahrscheinlichkeit ausgelegt und unterliegen strengen Qualifizierungsverfahren gemäß den von den Aufsichtsbehörden festgelegten Richtlinien. Die Hersteller sind oft gezwungen, Tests an realen oder skalierten Komponenten durchzuführen, um die Strukturintegrität unter definierten Belastungsbedingungen sicherzustellen, die in der Regel strenger sind als die im Betrieb zu erwartenden. Dies ist in der Regel mit einem enormen experimentellen und finanziellen Aufwand verbunden. Daher versuchen die Unternehmen, neue Strategien wie digitale Zwillinge zu entwickeln, mit denen die Kosten massiv gesenkt werden können, ohne die Sicherheit zu beeinträchtigen. In dieser Arbeit wird ein neues quasistatisches Prüf- und Bewertungskonzept vorgestellt, dessen Hauptidee darin besteht, die experimentelle Prüfung von Bauteilen durch die Prüfung von für das Bauteil repräsentativen Proben zu ersetzen oder zumindest zu reduzieren. Der größte Vorteil des vorgeschlagenen Konzepts besteht darin, dass die Versuche auf Laborprüfmaschinen durchgeführt werden können. Die Wirksamkeit der Methodik wird anhand der Bewertung der Strukturintegrität einer Turbinenscheibe aus einer Ni-Basis-Superlegierung für Flugzeugtriebwerke bei Überdrehzahl demonstriert. T2 - 57. Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Cologne, Germany DA - 18.02.2025 KW - Strukturintegrität KW - Bruchmechanik KW - Turbinenscheibe KW - Repräsentative Proben PY - 2025 AN - OPUS4-62601 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. T1 - Materials Applications FeAl (WAFEAL) N2 - The increasing importance of resource availability and closed-loop material cycles are driving materials research to reduce alloying content in conventional materials or even substitute them with more sustainable alternatives. Intermetallic iron aluminide alloys (FeAl) present a potential alternative. Many alloy concepts for improved high-temperature properties or ductility have already been successfully implemented in casting technologies on a laboratory scale. However, successful testing of FeAl alloys on an industrial scale was still pending at the beginning of the project. Therefore, the aim of the project was to develop simulation-based casting concepts for industrial casting processes using the base alloy Fe-26Al-4Mo-0.5Ti-1B and to narrow down process limits by means of hot cracking tests. Findings were transferred into practice-oriented guidelines for casting of iron aluminides, which is accessible to future applicants in SMEs. The focus was placed on centrifugal casting combined with investment casting or die casting. In addition to numerous design and casting process parameters, heat treatments and alloying additions (Al, Mo, B) were varied to determine the influence of alloying elements on castability, microstructure and mechanical properties. Data from microstructure analyses (microscopic imaging, determination of grain sizes as well as phase compositions and volume fractions, fractography), mechanical tests (hardness measurements, compression tests, ambient and high-temperature tensile tests, creep tests) as well as measurements of thermophysical properties could be generated on the base alloy. Correlations of materials data with process variables allowed conclusions to be drawn on strengthening mechanisms and ductility of the alloy and how they can be controlled in terms of processing and component design. Successful casting of highly complex components with thin wall thicknesses and optimised alloy compositions points out prospects for new fields of application. T2 - FVV Transfer + Netzwerktreffen | Informationstagung – Frühjahr 2023 CY - Würzburg, Germany DA - 29.03.2023 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Microstructure-property-correlation KW - High temperature mechanical properties KW - Creep data KW - Tensile data KW - Fractography KW - Casting PY - 2023 AN - OPUS4-57248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Improving the Reproducibility of Characterization and Quantification of Precipitates through Automated Image Processing and Digital Representation of Processing Steps N2 - The strength of age-hardenable aluminum alloys is based on the controlled formation of nm-sized precipitates, which represent obstacles to dislocation movement. Transmission electron microscopy (TEM) is generally used to identify precipitate types and orientations and to determine their size. This geometric quantification (e.g., length, diameter) is often performed by manual image analysis, which is very time consuming and sometimes poses reproducibility problems. The present work aims at the digital representation of this characterization method by proposing an automatable digital approach. Based on DF-TEM images of different precipitation states of alloy EN AW-2618A, a modularizable digital workflow is described for the quantitative analysis of precipitate dimensions. The integration of this workflow into a data pipeline concept is also presented. The semantic structuring of data allows data to be shared and reused for other applications and purposes, which enables interoperability. T2 - ICAA19 International Conference on Aluminum Alloys CY - Atlanta, GA, USA DA - 23.06.2024 KW - Digital representation KW - Automatable digital approach KW - Digital workflow KW - Quantitative image analysis KW - Data pipeline concept KW - Semantic structuring KW - Interoperability KW - FAIR data management PY - 2024 AN - OPUS4-60427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stephan-Scherb, Christiane A1 - Lehmusto, Juho A1 - Falk, Florian A1 - Sobol, Oded A1 - Pint, Bruce T1 - Comprehensive insights into competitive oxidation/sulfidation reactions on binary ferritic alloys at high temperatures N2 - Interpreting high-temperature corrosion induced by mixed-gas atmospheres is challenging due to the different contributions of oxidizing gases. Here, a comprehensive study on the combined oxidation/sulfidation using label molecules is presented. Fe-Cr model alloys with 2 wt% and 9 wt% Cr were isothermally exposed using a volumetric mixture of 0.5%S16O2/27%H218O and 0.5%S16O2/7%H218O at 650 ◦C for 5 h and then characterized by secondary ion mass spectroscopy (SIMS). Additionally, the reactions were followed in-situ utilizing energy dispersive X-ray diffraction. The study showed that both S16O2 and H218O contribute to the oxidation of the alloys but to different extents depending on the Cr-content. KW - SEM KW - Steel KW - Iron KW - SIMS PY - 2022 DO - https://doi.org/10.1016/j.corsci.2022.110236 SN - 0010-938X VL - 203 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Richter, Tim A1 - Mayr, P. A1 - Nitsche, A. A1 - Mente, Tobias A1 - Böllinghaus, Thomas T1 - Hydrogen diffusion in creep-resistant 9% Cr P91 multi-layer weld metal N2 - Welded components of P91 9% Cr steel demand for careful welding fabrication with necessary post weld heat treatment (PWHT). Before the PWHT, a hydrogen removal heat treatment is necessary for avoidance of hydrogen assisted cracking (HAC). In this context, the microstructure and temperature-dependent hydrogen diffusion is important, and reliable diffusion coefficients of P91 weld metal are rare. For that reason, the diffusion behavior of P91 multi-layer weld metal was investigated for as-welded (AW) and PWHT condition by electrochemical permeation experiments at room temperature and carrier gas hot extraction (CGHE) from 100 to 400 °C. Hydrogen diffusion coefficients were calculated, and the corresponding hydrogen concentration was measured. It was ascertained that both heat treatment conditions show significant differences. At room temperature the AW condition showed significant hydrogen trapping expressed by to seven times lower diffusion coefficients. A preferred diffusion direction was found in perpendicular direction expressed by high permeability. The CGHE experiments revealed lower diffusion coefficients for the AW condition up to 400 °C. In this context, a hydrogen concentration of approximately 21 ml/100 g was still trapped at 100 °C. For that reason, a certain HAC susceptibility of as-welded P91 weld metal cannot be excluded, and hydrogen removal should be done before PWHT. KW - Creep resisting materials KW - Diffusion KW - Hydrogen KW - Weld metal KW - Post weld heat treatment KW - Microstructure PY - 2020 DO - https://doi.org/10.1007/s40194-019-00828-8 SN - 0043-2288 VL - 64 IS - 2 SP - 267 EP - 281 PB - Springer AN - OPUS4-50471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koerdt, Andrea T1 - The impact and potential of halophilic microorganisms on alternative fuels N2 - As more industrial interests focusing on using salt caverns and repurposed gas or petroleum reservoirs for alternative fuel storage, i.e. CO2/H2, the question raises whether microorganisms may impact the infrastructure, gas purity and storage condition over time. Environments with high salinity (> 1.5 Meq of NaCl) are resided by halophiles (salt-loving microorganisms). To compensate for the intensive osmotic stress, they have resorted to two main adaptation strategies: 1) production of compatible solutes and 2) accumulation of intracellular KCl. Microbial community analysis of several high salinity environments revealed a number of recurring genera, including Halomonas and Halanaerobium. However, the impact of halophiles on the overall integrity and stability of the storage facilities remain largely unknown. To evaluate the suitability and stability of saline storage facilities, several model halophilic microorganisms, such as members of Halomonas, will be selected as testing subjects. First, the impact of halophiles on the infrastructure will be determined using an integrative approach by combining a number of techniques, including electrochemistry, TOF-SIMS, SEM/FIB/EDS and FIB-TEM. Second, the abilities of halophiles to alter the fuel composition (i.e. increase/decrease the fractions of H2) will be monitored using gas chromatography by growing them under high pressure. As a result of climate change and the accompanying mandatory shift to renewable energy resources, microorganisms will continue to play an important role in the energy sector, both to their benefit and detriment. Thus, it is important to achieve a certain level of understanding regarding the activities and mechanisms of halophiles prior to large-scaled excursions. T2 - ISMOS-8 CY - Online meeting DA - 07.06.2021 KW - Microbiologically influenced corrosion KW - Hydrogen KW - Gas storage KW - Contamination PY - 2021 AN - OPUS4-52891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Structural integrity of cold spray repaired aerospace components N2 - Components in aircrafts are usually replaced when critical defects are present. An alternative approach is repairing using gas dynamic cold spraying: metal particles are shot at a surface at supersonic speeds to selectively rebuild damaged material. Compared to other material-deposition techniques, its advantage is the small thermal impact on the component, preserving its mechanical properties. Component-repair can save considerable amounts of energy and resources. However, its industrial application at large scale needs reproducible, good repair-material properties to guarantee a safe component life. The aim of this project is the development of safe, automatized repair-procedures considering the mechanical fatigue properties of the repair. T2 - ICEAF VII Conference 2023 CY - Spetses, Greece DA - 21.06.2023 KW - Cold Spray KW - Repair KW - Fatigue KW - Fatigue Crack Growth KW - Slow Strain Rate Testing PY - 2023 AN - OPUS4-57784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - A parametric study of the laser energy absorption in high power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Weld pool KW - Parametric study KW - Multiphysics modeling PY - 2024 AN - OPUS4-61619 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Der Weg zur Standardisierung der Hohlzugtechnik für die Nutzung mit gasförmigem Wasserstoff N2 - Dieser Kurzvortrag stellt selektierte Ergebnisse des Projektes "H2Hohlzug" im übergeordneten Projekt "TransHyDE" kurz vor. Insbesondere wird auf die Herausforderung eingegangen, wiederholbare Prüfbedingungen unter Druckwasserstoffbeanspruchung, einzuhalten. T2 - Herbstsitzung des DGM Arbeitskreises "Materialprüfung unter Wasserstoff" CY - Dortmund, Germany DA - 19.11.2024 KW - Hohlzugprobe KW - Wasserstoff KW - Materialprüfung KW - Standardisierung PY - 2024 AN - OPUS4-61718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Split Hopkinson Pressure Bar (SHPB) investigations of steel S355 specimens and complementary characterization methods N2 - The workbook SHPB_S355.xlsx contains in the main spreadsheet S355_TestOverview an overview on the S355 specimens, which were tested in Split Hopkinson Pressure Bar (SHPB) and complementary quasi-static (QS) tests. The tests were conducted with notched hat-shaped specimens without a notch offset (S355_TestOverview/column geometry: “no offset”) and a small notch offset of x=0.35 mm (S355_TestOverview/column geometry: “offset”), cf. Fig. 1 [1]. Furthermore, for selected specimens, links are provided to DIC and bar strain measurement files as well as to evaluations from further characterization methods (microhardness, EBSD). For the boundary conditions at the SHPB projectile impact, the pressures of the compressor p, driving the projectile, and the associated projectile impact velocities are provided in SHPB_S355.xlsx. The DIC displacement measurements are provided in FurtherMeasurements/DIC with frame output times in the file labels, which are associated with an imaginary trigger at the left end of the shortened incident bar (length 300 mm), which is considered within the SHPB simulation setup, see [1]. Furthermore, the DIC reference coordinate systems are provided as COS.jpg files in the respective DIC folders. Starting from the strain signals at the bars, captured by strain gauges at the incident (file name BC_Inc) and transmission bar (BC_Trans), displacement boundary conditions (which are provided for the tests in FurtherMeasurements/BarDisplBCs) are calculated by eq. (12) in [1], incorporating the acoustic velocity equal to 4639 m/s at the bars and a correction factor. Fig. 1 shows the shear specimen geometry (lengths in mm) with the offset of the notches x. For the quasi-static tests force(displacements)-values are directly provided in FurtherMeasurements/Fu_curves, which are considered from the relative displacements of the specimens, evaluated by DIC. The Vickers microhardness (HV 0.01) distribution across the shear localization zone was assessed by QNESS 60A+ EVO (DIN EN ISO 6507-1) for quasi-statically and dynamically tested specimens, applying the small notch offset, such that the specimens did not fail in the localization region. Therefore, raw data is provided in FurtherMeasurements/Microhardness. For fitting the microhardness distribution perpendicularly to the shear bands (as i.e. provided for the SHPB specimen in [1]), representative microhardness profiles were considered. Similarly for specimens with the small notch offset, EBSD data on dynamic and quasi-static tests is provided in FurtherMeasurements/EBSD. The grain size distributions for positions at the notch and the undeformed region are included in the subdirectory ./GrainLists_Shortened and EBSD images in the PowerPoint Presentations. Further information as the sizes and misorientations of the single grains, is incorporated in the subfolders ./GrainLists_FurtherInf. KW - Adiabatic shear bands KW - Split Hopkinson pressure bar KW - Digital image correlation PY - 2025 DO - https://doi.org/10.5281/zenodo.17591439 PB - Zenodo CY - Geneva AN - OPUS4-64842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falk, Florian A1 - Sobol, Oded A1 - Stephan-Scherb, Christiane T1 - The impact of the microstructure of Fe-16Cr-0.2C on high-temperature oxidation – sulphidation in SO2 N2 - This study elucidates the impact of the microstructure of Fe-16Cr-0.2C on oxide layer formation at 650 ◦C in Ar-0.5 % SO2. A cold-rolled and two heat-treated states of the alloy were exposed for up to 1000 h. The samples were characterised in detail from microstructural and chemical perspectives using scanning electron microscopy (SEM), X-ray diffraction (XRD) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The microstructural modification of the alloy by heat-treatment was advantageous. It was found that Cr-carbides support chromia formation and reduce sulphidation when their area fraction is low and diameter is small. KW - Steel KW - Iron KW - SIMS KW - SEM KW - High temperature corrosion KW - Oxidation KW - Sulphidation PY - 2021 DO - https://doi.org/10.1016/j.corsci.2021.109618 VL - 190 SP - 109618 PB - Elsevier Ltd. AN - OPUS4-53001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Die Hohlzugprobentechnik - Eine neue Methodik zur Untersuchung der Materialverträglichkeit unter Wasserstoffeinfluss N2 - Die schädigende Wirkung von Wasserstoff auf die mechanischen Eigenschaften von Stählen ist zwar bekannt, aber noch immer nicht ausreichend erforscht. Die schnelle und sichere Markteinführung von Wasserstofftechnologien macht es erforderlich, dieses Thema genauer zu untersuchen. Im Allgemeinen wird dies oft als Wasserstoffversprödung bezeichnet. Daher ist es wünschenswert, eine Prüfmethode zu entwickeln, die auf einfache Weise die Materialeigenschaften unter Wasserstoffatmosphäre ermitteln kann. Derzeit werden mechanische Prüfungen unter Wasserstoffatmosphäre in Autoklaven durchgeführt. Für diese Technik ist eine aufwendige Hardware erforderlich, daher sind die Prüfungen teuer und die Prüfkapazitäten nur in geringem Umfang verfügbar. Die hier vorgestellte Prüfmethode verspricht einen zukunftsweisenden Ansatz zur Reduzierung von Kosten und Bearbeitungszeiten durch die Verwendung von Hohlkörpern, d.h. die Probe selbst stellt den Autoklav dar. T2 - Sitzung des DIN-Gemeinschaftsarbeitsausschusses NA 092 00 05 GA, NAS/NMP: Zerstörende Prüfung von Schweißverbindungen CY - Berlin, Germany DA - 15.03.2023 KW - Prüfung KW - Wasserstoff KW - Probengeometrie KW - Hochdruck PY - 2023 AN - OPUS4-57168 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Konert, Florian A1 - Nietzke, Jonathan T1 - Application of an in-situ H2Test Method N2 - The degradation effect of hydrogen on the mechanical properties of steels is well known, but still not sufficiently understood. The fast and safe market ramp up of hydrogen technologies makes it evident to evaluate a wider understanding of this topic. In general it is often described as hydrogen embrittlement. Therefore it is desirable to achieve a test method which is able to provide material properties under hydrogen atmosphere in an easy way. Currently mechanical tests under hydrogen atmosphere are executed in autoclaves. For this technique complex hardware is needed, therefore tests are expensive and test capacities are only available in a small scale. The shown test method promises a trendsetting approach for reducing costs and machine time by using hollow specimen. T2 - 4th International Conference on Metals and Hydrogen - Steely & Hydrogen 2022 CY - Ghent, Belgium DA - 11.10.2022 KW - Hydrogen KW - Hollow specimen KW - In-situ KW - Test procedure PY - 2022 AN - OPUS4-56032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Schönherr, J. A. A1 - Geilen, M. B. A1 - Klein, M. A1 - Oechsner, M. T1 - Recent developments in the determination of fatigue crack propagation thresholds N2 - The impact of crack closure and environmental effects on the experimental determination of the fatigue crack propagation threshold is a major problem for the assessment of cyclically loaded components, especially at low stress ratios 𝑅. In this work, the influence of the experimental procedure and air humidity on d𝑎∕d𝑁 − 𝛥𝐾 data at different 𝑅 is discussed. Unlike the results at 𝑅 = −1, the threshold values obtained at 𝑅 ≈ 0.8, i.e. under negligible crack closure levels, show a very small scatter band regardless of the variation of the test parameters and environmental conditions. KW - Fatigue crack propagation threshold KW - Component assessment KW - Crack closure KW - Environmental effects KW - Testing parameters PY - 2022 DO - https://doi.org/10.1016/j.ijfatigue.2022.107131 SN - 0142-1123 VL - 164 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-55403 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Experimental and numerical investigations of suppression mechanisms by an oscillating magnetic field on process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is recognized as a promising approach for improving the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction of 97% in the porosity ratio of the welded joints applied with an oscillating magnetic field compared to those without magnetic field, thereby validating the efficiency of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the MHD model and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The weld pool shape is significantly widened and enlarged because of the Lorentz force, which facilitates the escape of gas bubbles. Meanwhile, the introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This averaged downward Lorentz force, in turn, enhances and stables the downward fluid flow, which hinders the bubble backward movement. Meanwhile, this averaged downward Lorentz force induces an upward electromagnetic expulsive force on the bubble, which effectively increases the upward escape velocity of bubbles in the weld pool. The simulation results agree well with the experimental results. T2 - 44. Assistentenseminar Füge- und Schweißtechnik CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Numerical simulation KW - Magnetohydrodynamic technology KW - Porosity defect KW - Keyhole PY - 2024 UR - https://www.dvs-media.eu/de/neuerscheinungen/4671/44.-assistentenseminar-fuegetechnik SN - 978-3-96144-267-6 VL - 394 SP - 77 EP - 86 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60784 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Additive manufacturing for components in hydrogen technologies N2 - With the introduction of a hydrogen-based energy and national economy, safety-relevant components for hydrogen technologies are becoming increasingly important. Characteristic of hydrogen technologies are, for example, harsh environmental conditions such as cryogenic or high-pressure storage, corrosion issues in fuel cells and electrolyzers, turbines, and many more. Additive manufacturing of components is becoming increasingly important and irreplaceable for the production of complex technical systems. Using the case studies of burners for gas turbines and electrodes and membranes for polymer (PEMFC) and solid oxide (SOFC) fuel cells, this article shows the potential of additive manufacturing of components. At the same time, however, the challenge of considering divergent mechanical properties depending on the direction of assembly in a "hydrogen-compatible" manner is also highlighted. Finally, the challenges posed by additive manufacturing and hydrogen for materials testing are highlighted under scenarios that are as realistic as possible. T2 - MPA-Workshop Hydrogen CY - Online meeting DA - 10.11.2022 KW - Additive manufacturing KW - Hydrogen KW - Technologies KW - Overview KW - Component PY - 2022 AN - OPUS4-56233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - New developments in high power laser and hybrid welding of thick plates for application in modern ship building N2 - High power laser beam welding has been already introduced in ship building industry since last two decades and is characterized by higher performance as conventional arc welding technologies through its higher welding speed, penetration depth and therefore higher productivity. Moreover, high quality weld joints are achievable thanks to a stronger automatization degree and better repeatability of the process. A further advantage of the laser beam welding is a manufacturing of parts with very low distortion according to much lower heat input, so that rework amount can be reduced significantly. Nevertheless, there are still some unresolved problems limiting the range of application of the technology in part manufacturing within ship building industry, restricted by development and application of new materials or new design of ship vessels. The present contribution deals with some novel aspects of laser beam welding technology allowing to widen this range significantly. One of the possibilities is to increase the weld seam thickness for single pass laser or laser-hybrid welding is to apply contactless EM-support system based on generation of the Lorentz force counteracting the liquid metal drop out. Also, application of laser-hybrid welding technology for welding novel materials like cold resistant steel X8Ni9 used for construction of LNG tanks brings technological and design advantages comparing to conventional welding technologies by using of a similar alloyed filler wire instead of expensive Ni-based filler material. Finally, it is shown how the application of computational techniques can be used to helps to improve the quality of laser welded joints and avoid the critical weld failure by optimization of the welding process parameters. T2 - SHY Virtual Laserforum 2020 CY - Online meeting DA - 01.09.2020 KW - Ship building KW - Laser beam welding KW - Hybrid laser arc welding PY - 2020 UR - https://laserforum.mobieforum.fi/ AN - OPUS4-51221 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Moraes, M. C. A1 - Durlo Tambara, Luís Urbano A1 - Cheriaf, M. A1 - Rocha, J. C. T1 - The influence of relative humidity on drying shrinkage mechanisms in hybrid alkaline systems with bottom ash and rice husk ash N2 - This study investigated the influence of relative humidity (RH = 30%, 60 %, and 90 %) on the drying shrinkage behaviour of hybrid alkaline cement (HAC) systems, composed of 30 % Portland cement and 70 % bottom ash (BA) and/or rice husk ash (RHA). At RH < 30 %, HAC mortars exhibited shrinkage strains up to 7 times higher than Portland cement, whereas curing at RH > 90 % reduced shrinkage by nearly 15-fold compared to dry conditions. The 70RHA mixture demonstrated the highest shrinkage under low RH, associated with its refined micropore structure and elevated internal surface area. Nitrogen adsorption-desorption analysis revealed that low RH hindered pore refinement, while wet curing promoted gel densification, increasing the fraction of pores below 5 nm and improving compressive strength. At intermediate RH, mesopore volume increased after 28 days, consistent with microstructural changes associated with moisture exchange processes. This work provides a combined analysis of humidity-dependent shrinkage mechanisms and pore structure evolution in hybrid alkaline systems incorporating industrial and agricultural residues. The main contribution lies in identifying two distinct shrinkage regimes governed by pore-scale mechanisms under different RH conditions, offering practical guidance for curing optimisation and dimensional stability control in sustainable cementitious materials. KW - Alkali activation KW - Hybrid alkaline cement KW - Bottom ash KW - Rice husk ash KW - Drying shrinkage PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659064 DO - https://doi.org/10.1016/j.rineng.2026.110206 SN - 2590-1230 VL - 30 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-65906 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Huo, Wenjie A1 - Schmies, Lennart A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael A1 - Wolter, Katinka T1 - An illumination based backdoor attack against crack detection systems in laser beam welding N2 - Deep neural networks (DNNs) have been wildly used in engineering and have achieved state-of-the-art performance in prediction and measurement tasks. A solidification crack is a serious fault during laser beam welding and it has been proven to be successfully detected using DNNs. Recently, research on the security of DNNs is receiving increasing attention because it is necessary to explore the reliability of DNNs to avoid potential security risks. The backdoor attack is a serious threat, where attackers aim to inject an inconspicuous pattern referred to as trigger into a small portion of training data, resulting in incorrect predictions in the reference phase whenever the input contains the trigger. In this work, we first generate experimental data containing actual cracks in the welding laboratory for training a crack detection model. Then, targeting this scenario, we design a new type of backdoor attack to induce the model to predict the crack as a normal state. Considering the stealthiness of the attack, a common phenomenon during the welding process, illumination, is used as the backdoor trigger. Experimental results demonstrate that the proposed method can successfully attack the crack detection system and achieve over 90% attack success rate on the test set. T2 - 8th ML4CPS 2025 – Machine Learning for Cyber-Physical Systems CY - Berlin, Germany DA - 06.03,2025 KW - System security KW - Welding crack detection KW - Backdoor attack KW - Deep neural networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651357 DO - https://doi.org/10.24405/20021 VL - 2025 SP - 12 EP - 21 PB - Universitätsbibliothek der HSU/UniBw H CY - Hamburg AN - OPUS4-65135 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Arc-sidewall-attaching-driven control of swing arc motion in narrow gap GMAW N2 - A novel, event-driven approach to controlling the weaving motion in swing arc narrow gap GMAW is presented in this study. The control method is based on independently detecting the arc attachment event at each sidewall of the narrow groove to adjust the weaving motion in real time. Previous arc sensing approaches for swing arc principles are based on evaluating and comparing arc sensor readings collected during the dwell periods at each sidewall. Not only does this require the torch to be positioned at the groove centre and the arc motion to be symmetric, but previous methods have also been shown to rely on complex parametrization of control parameters. The newly presented approach is based on the real-time monitoring of the welding current progression during the approach of the arc towards the sidewall of the groove independently on each side. As soon as the arc attachment at the sidewall is detected based on a characteristic rise in the current signal, the weaving motion is stopped. For reference experiments in a 21-mm wide groove, the weaving angle amplitude is controlled and limited to 50° on both sides individually, resulting in stable process conditions and uniform sidewall fusion. It is further shown that the newly developed control method can successfully be applied to groove widths of 18 mm and 24 mm without reconfiguration of the control parameters, highlighting the flexibility of the approach. KW - Gas metal arc welding KW - Narrow gap KW - Arc sensor KW - Control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647640 DO - https://doi.org/10.1007/s40194-025-02238-5 SN - 0043-2288 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Kising, Pascal A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative artificial intelligence approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A conditional variational autoencoder model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-variational autoencoder model with the evidence lower bound loss function and include Kullback–Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. KW - Laser beam welding KW - Generative artificial intelligence KW - Machine learning KW - Numerical simulation KW - Weld pool KW - Keyhole dynamics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656621 DO - https://doi.org/10.2351/7.0001862 SN - 1042-346X VL - 38 IS - 1 SP - 1 EP - 8 PB - Laser Institute of America AN - OPUS4-65662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Kaplan, Alexander A1 - Rethmeier, Michael T1 - Digitalisation and Carbon Footprint Evaluation of Gas Metal Arc Welding and Wire-Arc Directed Energy Deposition N2 - This paper showcases how a holistic approach to digitalisation enables data-driven welding applications, exemplarily for a gas metal arc welding (GMAW) laboratory. The workflow integrates advanced process monitoring, synchronised multi-sensor data acquisition and tools for data analytics. A welding domain-specific data exchange format weldx is presented that unifies and aggregates the data sets acquired during process monitoring with final component quality metrics, supporting reuse, traceability, and reproducibility. Two case studies illustrate the approach. First, GMAW parameters are adaptively adjusted according to local seam geometry to compensate joint-preparation deviations from nominal values typical for large-scale steel fabrication. Second, the seamless data aggregation along the welding production chain enables an automatic life-cycle assessment (LCA), quantifying the environmental impacts of additive manufacturing with DED Arc/M and attributing the dominant contributors to the carbon footprint. Collectively, the results indicate that a fully integrated experimental set-up together with standardised data structures and scalable analytics can couple monitoring, control, and sustainability, thereby realising the potential of digitalisation for high-quality and environmentally informed welding production. KW - Digitalisation KW - Arc welding KW - DED-arc KW - Life Cycle Assessment PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656812 DO - https://doi.org/10.1088/1757-899X/1342/1/012067 SN - 1757-8981 VL - 1342 IS - 1 SP - 1 EP - 15 PB - IOP Publishing AN - OPUS4-65681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Experimental and numerical investigations of suppression mechanism of an oscillating magnetic field on process porosity during laser beam welding N2 - Magnetohydrodynamic technology is increasingly recognized as a promising approach for enhancing the quality of deep penetration laser beam welding. This study employs experimental and numerical methods to investigate the effects of an auxiliary oscillating magnetic field on reducing porosity in the laser beam welding of 5754 aluminum alloy. The experimental results clearly demonstrate a significant reduction in the porosity ratio, thereby validating the efficacy of applying MHD technology in mitigating porosity during the laser beam welding process. In addition, a transient 3D multi-physical model has been developed, integrating the magnetohydrodynamic and metal vapor plume, to gain a more comprehensive understanding of the porosity suppression mechanism. The introduction of an oscillating magnetic field generates a time-averaged downward Lorentz force. This Lorentz force, in turn, induces an electromagnetic expulsive force, which effectively increases the upward escape velocity of bubbles in the molten pool. Furthermore, the molten pool shape is significantly enlarged, which further facilitate the escape of bubbles. The simulation results agree well with the experimental results. T2 - Assistentenseminar der WGF (Wissenschaftliche Gesellschaft Fügetechnik e.V. im DVS) CY - Päwesin, Germany DA - 20.09.2023 KW - Deep penetration laser beam welding KW - Oscillating magnetic field KW - Numerical simulation KW - Porosity PY - 2023 AN - OPUS4-58796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sonntag, Nadja T1 - Dwell-Fatigue and Cyclic Softening of Grade P92 Steel under LCF and TMF Conditions N2 - Tempered martensite-ferritic steels, such as the grade P92 steel studied in this contribution, exhibit pronounced macroscopic cyclic softening under isothermal low-cycle fatigue (LCF) and non-isothermal thermomechanical fatigue (TMF) conditions, which is considered to be the predominant degradation mechanism in high-temperature fatigue in this and other material groups. However, such softening processes are highly complex since microscopic (e.g., recovery) and macroscopic (e.g., crack initiation and growth), as well as global and local effects superimpose, especially under creep-fatigue conditions. In this contribution, we discuss the cyclic deformation and softening behavior of P92 in strain-controlled LCF, in-phase (IP) TMF, and out-of-phase (OP) TMF tests with and without dwell times in the temperature range from 300 °C to 620°C. EBSD-based dislocation analysis on various fatigued material states confirms the continuous redistribution and annihilation of geometrically necessary dislocations in all studied states, which can be quantitatively correlated with macroscopic softening despite different damage mechanisms for different test types. Deviations from this correlation are observed for OP TMF and LCF with dwell times, i.e., for conditions where optical microscopy reveals pronounced crack-oxidation interactions at the specimen surfaces. T2 - LCF9 - Ninth International Conference on Low Cycle Fatigue CY - Berlin, Germany DA - 21.06.2022 KW - LCF KW - TMF KW - EBSD PY - 2022 DO - https://doi.org/10.48447/LCF9-2022-111 AN - OPUS4-55128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Numerical study on the temperature characteristic of material absorptivity and its significance in high-power laser beam welding N2 - The absorptivity of metallic materials plays an important role in high-power laser beam welding. It affects the amount of absorbed laser power leading to the heating and melting of the surfaces to be joined and is highly dependent on the temperature. Nonetheless, this key characteristic is often ignored in numerical simulations and an empirical parameter determined by trial-and-error approaches is rather implemented to calibrate the results. In the present work, the temperature dependence of laser absorption is included in a three-dimensional multiphase numerical model considering the coupled fluid flow and heat transfer. The calculated laser absorption is determined by the temperature-dependent material properties, laser characteristics, and incident angle of the laser beam. It is found that the temperature dependence of the laser absorption is crucial for accurately determining the keyhole and weld pool geometries, which is validated by experimental measurements using 304 austenitic steel. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool KW - Keyhole dynamics KW - Numerical modelling PY - 2024 AN - OPUS4-61612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding N2 - The behavior of the molten pool and final weld qualities in high-power laser welding are significantly influenced by laser absorption and keyhole stability. However, the dynamic features involved make the in-depth analyses challenging. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of key welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a robustly validated multi-physics model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered to be highly time-varying, show certain regularities, for example, three distinct regions of the temporally averaged energy distribution and a universal normal distribution of the keyhole collapse positions. Further discussion is performed to clarify the greater potential of the statistical data in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. KW - Laser welding KW - Laser absorption KW - Keyhole stability KW - Porosity defect KW - Multi-physics modeling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628367 DO - https://doi.org/10.1016/j.jmapro.2025.03.053 SN - 2212-4616 VL - 141 SP - 885 EP - 896 AN - OPUS4-62836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Challenges in dynamic heat source modeling in high-power laser beam welding N2 - The amount of absorbed energy in the keyhole as well as its spatial and temporal distribution is essential to model the laser beam welding process. The recoil pressure, which develops because of the evaporation process induced by the absorbed laser energy at the keyhole wall, is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the effect of laser radiation on the weld metal is crucial to obtain reliable and accurate simulation results. In this paper, we discuss manyfold different improvements on the laser-material interaction, namely, the ray tracing method, in the numerical simulation of the laser beam welding process. The first improvement relates to locating the exact reflection points in the ray tracing method using a so-called cosine condition in the determination algorithm for the intersection of reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2, thus ignoring around 14% of the total laser beam energy. In the third step, the changes in the laser radiation distribution in the vertical direction were adapted by using different approximations for the converging and the diverging regions of the laser beam, thus mimicking the beam caustic. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, Illinois, USA DA - 16.10.2023 KW - Laser beam welding KW - Laser energy distribution KW - Ray tracing KW - Numerical modeling PY - 2023 AN - OPUS4-58759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Prediction of weld pool and keyhole geometries in high-power laser beam welding through a physics-informed generative approach N2 - The weld pool and keyhole geometries are critical characteristics in evaluating the stability of the high-power laser beam welding (LBW) process and determining the resultant weld quality. However, obtaining these data through experimental or numerical methods remains challenging due to the difficulties in experimental measurements and the high computational demands of numerical modelling. This paper presents a physics-informed generative approach for predicting weld pool and keyhole geometries in the LBW process. With the help of a well experimentally validated numerical model considering the underlying physics in the LBW, the geometries of the weld pool and keyhole under various welding conditions are calculated, serving as the dataset of the generative model. A Conditional Variational Autoencoder (CVAE) model is employed to generate realistic 2D weld pool and keyhole geometries from the welding parameters. We utilize a β-VAE model with the Evidence Lower Bound (ELBO) loss function and include Kullback-Leibler divergence annealing to better optimize model performance and stability during training. The generated results show a good agreement with the ground truth from the numerical simulation. The proposed approach exhibits the potential of physics-informed generative models for a rapid and accurate prediction of the weld pool geometries across a diverse range of process parameters, offering a computationally efficient alternative to full numerical simulations for process optimization and control in laser beam welding processes. T2 - The 45th annual International Congress on Applications of Lasers & Electro-Optics CY - Orlando, FL, USA DA - 12.10.2025 KW - Laser beam welding KW - Generative artificial intelligence KW - Machine Learning KW - Numerical Simulation KW - Weld pool KW - Keyhole dynamics PY - 2025 AN - OPUS4-64812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael ED - Schmidt, M. ED - Vollertsen, F. ED - Govekar, E. T1 - LMD coatings as filler material for laser beam welded 30 mm thick plates N2 - The development of high energy laser sources enables single-pass welds of thick plates up to 30 mm, but often additional materials are needed to influence the properties of the weld seams. However, the homogenous distribution of filler materials in form of e.g. electrodes is only possible up to 7 mm while the elements are only traceable up to a depth of 14 mm. To overcome this problem a two-step process is used where first the edges of the weld partners are coated with the filler material by laser metal deposition (LMD) and afterwards are welded by laser beam. Single-pass welds with electromagnetic weld pool support of 30 mm thick S355 J2+N-plates with austenitic AISI 316L-coatings were investigated as well as the influence of the coatings to the penetration depth of the laser beam without electromagnetic weld pool support in double-sided joints. The weld seams were tested by X-ray inspection and cross sections. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Penetration depth KW - Laser metal deposition (LMD) KW - Laser beam welding KW - Filler material distribution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512790 DO - https://doi.org/10.1016/j.procir.2020.09.055 SN - 2212-8271 VL - 94 SP - 293 EP - 297 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-51279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Bachmann, Marcel A1 - Rethmeier, Michael A1 - Meng, Xiangmeng T1 - Project title: Multi-physical simulation of the influence of an auxiliary magnetic field on the process porosity formation during high-power laser beam welding N2 - In this project, a multiphysically coupled numerical model will be developed to quantitatively describe porosity reduction in high-power laser beam welding of up to 10 mm thick AlMg3 using an oscillating magnetic field. The aim is to gain fundamental insights into the physical dependencies of the introduced electromagnetic forces on the melt pool behavior and the reduction of porosity. With the help of the numerical model, the transient, multi-coupled, three-dimensional problem of heat transfer, liquid flow, free surface deformation, and magnetic induction is to be solved, taking into account temperature-dependent material properties. The numerical modelling of the heat source will integrate all relevant physical mechanisms, for instance, multiple reflections of the laser radiation by an advanced ray tracing model, as well as local Fresnel absorption at the keyhole wall. This allows an analysis of the keyhole fluctuations, which have a dominant influence on the formation of process spores during deep penetration welding, based on physical principles. In addition, further physical factors such as the ablation pressure of the evaporating metal, the Laplace pressure, and Marangoni shear stresses are also to be integrated into the model. To evaluate the pore formation and reduction by means of the electromagnetic forces introduced in the molten pool, suitable models for describing the movement of the pores in the melt are to be developed. For the process pores, their movement can be implemented by tracking their surface under consideration of their internal pressure and temperature. With the help of the simulation model, all key factors for the formation of process pores during laser beam welding of the used aluminum alloy, as well as their avoidance, can be decoupled and analyzed. Accompanying welding tests are planned at BAM on a 20 kW fiber laser and a 16 kW disk laser. The magnetic flux density will be up to 500 mT at a maximum frequency of 5 kHz. The experimental results, in particular temperature measurements, weld cross sections, computer tomography, and X-ray examinations, will be used to verify the multiphysical model and its calibration. Moreover, the models will be validated and quantified by in situ high-speed imaging of the keyhole dynamics in a metal/quartz glass configuration with keyhole illumination by a diode laser coaxial to the processing laser. On the basis of the numerical and experimental results, the dependencies between applied magnetic field, melt pool behavior, and porosity formation will be revealed in this project. KW - Laser beam welding KW - Electromagnetic weld pool control KW - Numerical simulation KW - Process porosity PY - 2026 DO - https://doi.org/10.34657/27669 SP - 1 EP - 14 AN - OPUS4-65335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Parametric study of the laser energy absorption in high-power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Multiphysics modeling KW - Parametric study KW - Weld pool PY - 2024 SP - 1 EP - 8 AN - OPUS4-61629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna T1 - Microplastic occurrence in urban sewage systems: Identification of sources for pathways into the environment N2 - All over the world, microplastic (MP) particles (particle size: 1 - 1.000 µm) are found in water, soil, air, biota and even food products. But plenty of these discussed findings are based on a very low number of real datasets, which are extrapolated to general projections. Furthermore, most data are not comparable because the strategies for sampling, sample preparation and detection methods are not harmonised/ or standardised. This would require extensive proficiancy tests. Because of the ubiquity presence and the unclear risks, which might arise from those particles, various political and environmental organisations (i.e. OECD, UNEP, WHO) identify the reduction of plastic entry in the environment as a key challenge for now and the future. This challenge includes the identification of relevant entry pathways but also the demand of harmonised, meaningful and reliable analytical procedures. Regarding this task within the last few years, a fast practical solution for MP analysis has been developed, which includes the steps of representative sampling, adequate sample preparation and fast detection. Sampling is done by fractional filtration over sieves with mesh sizes of 500, 100, 50 and 5 µm [1]. The received samples are measured by ThermoExtraction/Desorption-Gas Chromatography-Mass Spectrometry (TED-GC-MS) [1,2]. for the most abundant polymers used in practice, which are polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), polyamide (PA) and acrylate as well as styrene-butadiene-rubber (SBR), a main component of tires. The present presentation will give first-time insight in a comprehensive dataset of microplastic analysis for an exemplary urban sewage system. MP mass contents of different waters at several days, such as greywater, stormwater retention tank, influent and effluent of a wastewater treatment plant (WWTP) within an urban sewage system in Germany are determined. Furthermore, the mass of the polymers found in dry weather and rain weather flow are compared. The use of these large datasets allows first expressive conclusions regarding the contribution of urban sewage system to the MP entry sources in the environments. We found PP and PS in all different waters. Furthermore, there is SBR in influent and also in effluent of the WWTP. Surprisingly, we could also detect hugh amounts of PE in the effluent of the WWTP. T2 - SETAC Europe 2020 CY - Online meeting DA - 03.05.2020 KW - Microplastic analysis KW - TED-GC/MS KW - Microplastic particles KW - Microplastic mass contents PY - 2020 AN - OPUS4-50795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Elucidation of the Laser Beam Energy Attenuation by the Vapor Plume Formation during High Power Laser Beam Welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate the additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, FL, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2025 AN - OPUS4-64816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dufrenoy, Philippe A1 - Magnier, Vincent T1 - Rationalizing the microstructure interplay in the thermal conductivity of a metal matrix composite via 3D imaged-based finite element modeling N2 - The thermal performance of metallic brake lining materials plays a decisive role in the safety and efficiency of high-speed railway braking systems. In this study, a combined experimental–numerical methodology is developed to rationalize the influence of microstructural constituents on the effective thermal conductivity of a sintered metal matrix composite (MMC) brake lining. Laser Flash Analysis (LFA) is first employed to determine the thermal conductivity of some individual constituents as well as that of reference composites. X-ray CT (XCT) provides three-dimensional reconstructions of the microstructure that are subsequently used to generate realistic image-based finite element meshes. The unknown thermal conductivities of the graphite particles are identified through a Finite Element Model Updating (FEMU) scheme, where numerical predictions of the effective conductivity are iteratively matched to LFA measurements. These findings highlight the strong anisotropy of graphite particles and their favored orientation after compaction, which governs heat transport pathways. Moreover, the presence of intra-, inter-, and inter-connectivity porosity within and around the graphite is shown to significantly reduce the transverse conductivity, rationalizing the discrepancy between the FEM predictions and experimental values. Overall, the proposed approach demonstrates how combining LFA, XCT and FEMU enables the identification of constituent-level conductivities and provides new insights into the microstructure/thermal-property relationships of MMC brake linings. KW - Brake lining material KW - Thermal conductivity KW - Graphite particles KW - Laser flash analysis (LFA) KW - X-ray computed tomography (XCT) KW - 3D finite element model updating (FEMU) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657756 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2026.128735 SN - 0017-9310 VL - 264 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-65775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Quality improvement of laser welds on thick duplex plates by laser cladded buttering N2 - Because of its excellent corrosion resistance, high tensile strength and high ductility, duplex stainless steel 2205 offers many areas of application. Though laser beam welding accompanied by high cooling rates, duplex steels tend to perform higher ferrite contents in weld metal as the base metal, which leads to a reduction of ductility and corrosion resistance of the weld joint. To overcome this problem, a solution, based on buttering the plate edges by laser metal deposition (LMD) with material containing higher Ni concentrations prior to laser welding was suggested. In this context different process parameters for LMD process were investigated. In a second step the possibility of welding those edges defect free while achieving balanced austenite-ferrite ratio was verified with metallographic analysis, Electron Backscatter Diffraction (EBSD) and impact testing according to Charpy. T2 - Lasers in Manufacturing (LiM) 2019 CY - Munich, Germany DA - 24.06.2019 KW - Laser Metal Deposition; Laser Beam Welding; Duplex; Stainless Steel PY - 2020 SP - We_A31_4_4-1 EP - We_A31_4_4-6 PB - WLT (Wissenschaftliche Gesellschaft für Lasertechnik) AN - OPUS4-50143 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Der Schwellenwert der da/dN-∆K-Kurve als Auslegungskriterium für die Bauteilbewertung N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung ∆Kth und dem sich anschließenden Schwellenwertbereich der da/dN-∆K-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - Tagung Werkstoffprüfung 2020 CY - Online meeting DA - 03.12.2020 KW - Schadenstolerante Bauteilauslegung, KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Restlebensdauer PY - 2020 DO - https://doi.org/10.48447/WP-2020-025 SP - 1 EP - 8 AN - OPUS4-52788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schork, B. A1 - Zerbst, Uwe A1 - Kiyak, Yusuf A1 - Kaffenberger, M. A1 - Madia, Mauro A1 - Oechsner, M. T1 - Effect of the parameters of weld toe geometry on the FAT class as obtained by means of fracture mechanics-based simulations N2 - The fracture mechanics-based IBESS approach is applied to the determination of FAT classes of butt welds with crack Initiation along the weld toe. The aim is an investigation of the effect of the geometrical parameters toe radius, flank angle, reinforcement and secondary notches such as roughness or undercuts. The influence of these parameters is discussed both individually and in combination; however, excluding statistical distributions of them and the material data. The results, when compared with conventional FAT classes for butt welds, are encouraging with respect to a potential contribution of IBESS to the discussion of more advanced quality criteria for welds. To that purpose, demands for further research are proposed. KW - Fracture mechanics KW - Weld toe geometry KW - Fatigue crack initiation KW - FAT class approach PY - 2020 DO - https://doi.org/10.1007/s40194-020-00874-7 IS - 64 SP - 925 EP - 936 PB - Springer AN - OPUS4-53079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Bio, Waste, Non-vegan – Fun, Food for Thought, or Future N2 - Overview of the state of the art and current trends with the main topics: - renewable sources in flame retardant polymers (flame retarded bio-polymers and biocomposites; bio-flame retardants, renewable adjuvants from industrial waste) - flame retardancy meets sustainability - concepts between analogy and out-of-the-box. T2 - 18th SKZ International Conference on Trends in Fire Safety and InnovativeRFlame retardants for Plastics CY - Würzburg/Rottendorf, Germany DA - 27.09.2022 KW - Bio-polymer KW - Bio-composite KW - Renewable source KW - Renewable adjuvants KW - Vitrimer KW - Bio-flame retardant PY - 2022 AN - OPUS4-55840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Shear Band Formation with Split Hopkinson Bar Experiments N2 - The essence of dynamic failure is closely linked to dramatic shear deformations which often lead to the formation of adiabatic shear bands (ASB). Under high loading velocities and the subsequent rapid temperature increase, the localization of shear strain is crucial in view of safety issues of systems in mechanical and aircraft engineering, especially with respect to fast rotating components and diverse crash scenarios. In this research, we perform high speed impact tests at the split Hopkinson pressure bar (SHPB) setup and use particular hat-shaped specimen geometries that resemble the stresses and failure conditions at the component level. In the first step, we specify a notched specimen geometry using finite element (FE) simulations to ensure pure shear. Further, quasi-static compressive tests and a series of impact tests at high strain rates of 10^3-10^4 s^-1 are conducted on specimens manufactured from a fine-grain structural steel with the properties of S355. Optical microscopy and electron backscatter diffraction (EBSD) of the sheared zones unveil significant localization to maximal shear strains of about 0.9 accompanied by grain refinement by factors 5 to 14. The displacements across the surface of the specimens are captured with subset-based local digital image correlation (DIC) during the impact time, and serve as an objective to validate a viscoplastic constitutive relationship. More precisely, the deformation distribution is accurately reproduced by the widely recognized Johnson-Cook (JC) model, which features an enhanced description of damage evolution. Thus, combining experimental and characterization techniques, continuum mechanics and reasonable optimization strategies for the identification of model parameters provides an efficient approach for comprehensive insights into the strain localization behaviour and its impact on the mechanical performance of S355 under extreme strain rates and deformations. KW - Adiabatic shear bands KW - Finite element analysis KW - Viscoplastic material modelling KW - Split Hopkinson pressure bar KW - Hat-shaped specimen KW - Johnson–Cook parameter identification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613339 DO - https://doi.org/10.1016/j.ijmecsci.2024.109749 VL - 284 SP - 1 EP - 14 PB - Elsevier BV AN - OPUS4-61333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vecchiato, L. A1 - Madia, Mauro A1 - Meneghetti, G. T1 - Extension of the peak stress method to estimate the fatigue limit of welded joints by means of the cyclic R-curve method N2 - A new simplified and effective method has been formalised to estimate the Constant Amplitude Fatigue Limit (CAFL) of stress-relieved steel welded joints subjected to uniaxial push–pull loading and failing from the weld toe. Starting from the sharp V-notch assumption of the NSIF approach and the cyclic R-curve of the material in the heat affected zone, the proposed method identifies the CAFL as threshold level of the local stress field at the V-notched weld toe in the uncracked configuration. Such threshold stress field assures the crack arrest at the V-notched weld toe, according to the cyclic R-curve analysis. The method has been validated against experimental results and proved effective for a straightforward assessment of the CAFL of welded joints, as the stable crack propagation analysis of classical fracture mechanics approaches can be avoided. KW - Cyclic R-curve KW - Welded joint KW - Fatigue limit KW - Peak stress method KW - Finite element analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581059 DO - https://doi.org/10.1016/j.tafmec.2023.104039 SN - 0167-8442 VL - 127 SP - 1 EP - 19 PB - Elsevier AN - OPUS4-58105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chang, Yen-Ting A1 - Sharda, Abhi A1 - Rosalie, Julian A1 - Maaß, Robert A1 - Charpagne, Marie A. T1 - A bcc refractory high-entropy alloy: the ideal case of smooth plastic flow N2 - Single crystalline metals exhibit correlated dislocation dynamics, irrespective of lattice system. This collective evolution of dislocation structures is intermittent and scale-free, implying divergent length scales that play a critical role in failure initiation and therefore microstructural design. Here we report on a HfNbTaTiZr refractory high-entropy alloy, that lacks criticality in the collective dislocation response. This unusual behaviour manifests itself in almost quenched-out microplastic stress-strain fluctuations and sluggish dislocation avalanching, otherwise only seen in complex engineering alloys. These findings demonstrate how the high-entropy paradigm can serve as a role model to effectively suppress unwanted plastic fluctuations in metals deformation. KW - Plasticity KW - Dislocations KW - Avalanches KW - Refractory high-entropy alloys PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630241 DO - https://doi.org/10.1080/21663831.2025.2497860 SN - 2166-3831 SP - 1 EP - 8 PB - Taylor & Francis Group AN - OPUS4-63024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Avila Calderon, Luis Alexander A1 - Schriever, Sina A1 - Hang, Y. A1 - Olbricht, Jürgen A1 - Portella, P. D. A1 - Skrotzki, Birgit T1 - Creep reference data of single-crystal Ni-based superalloy CMSX-6 N2 - The article presents creep data for the single-crystal, [001]-oriented nickel-based superalloy CMSX-6, tested at a temperature of 980 °C under initial stresses ranging from 140 MPa to 230 MPa. The constant-load creep experiments were performed in accordance with DIN EN ISO 204:2019–4 standard within an ISO 17025 accredited laboratory. A total of 12 datasets are included, each of which includes the percentage creep extension as a function of time. The data series and associated metadata were systematically documented using a data schema specifically developed for creep data of single-crystal Ni-based superalloys. This dataset serves multiple purposes: it can be used to compare with one's own creep test results on similar materials, to verify testing setups (e.g., by replicating tests on the same or comparable materials), to calibrate and validate creep models, and to support alloy development efforts. KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen KW - CMSX-6 KW - Digitalisierung PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654056 DO - https://doi.org/10.1016/j.dib.2025.112436 VL - 65 SP - 1 EP - 11 PB - Elsevier AN - OPUS4-65405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Numerical studies of keyhole dynamic behavior during the laser beam welding with an oscillating magnetic field N2 - The formation of keyhole induced porosity (Process porosity) during laser beam welding (LBW) is mainly associated with the dynamic keyhole behavior. Experimental studies have confirmed that the application of a magnetic field can effectively suppress process porosity. However, there is still no quantitative evidence supporting that this suppression mechanism involves a direct influence of the magnetic field on the keyhole dynamics. In this paper, a novel keyhole reconstruction algorithm is developed and incorporated into a three-dimensional transient multi-physics coupled numerical model to study the dynamic keyhole behavior under the influence of an oscillating magnetic field. This keyhole reconstruction algorithm accurately reproduces the 2D time-averaged keyhole shape, effectively capturing the keyhole tailing and the backward shift of its centroid on the keyhole top. The application of an oscillating magnetic field reduces the keyhole diameter and enhances its stability. The frequency of keyhole collapse is reduced under the influence of a magnetic field. Additionally, the occurrence of keyhole collapses with long duration is significantly reduced in the presence of a magnetic field. T2 - 78th IIW Annual Assembly and International Conference CY - Genua, Italy DA - 22.06.2025 KW - Laser beam welding KW - Magnetohydrodynamics KW - Porosity KW - Numerical simulation PY - 2025 AN - OPUS4-63645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Short fatigue crack propagation in L-PBF 316L stainless steel N2 - Fracture mechanics is a key to fatigue assessment in AM metal components. Short fatigue cracks are initiated at defects and pronounced surface roughness intrinsic to AM. The subsequent crack-propagation is strongly influenced by microstructural interactions and the build-up of crack-closure. The aim of the present study is to give an insight into short-crack propagation in AM-metals. Fatigue crack propagation resistance curves were determined experimentally for AISI 316L manufactured by Laser Powder Bed Fusion (L-PBF) which was heat treated at three different temperatures. Differences in the build-up of the fatigue-crack propagation threshold in between the L-PBF specimens and compared to wrought material are due to the residual stress states, a pronounced roughness of the crack-faces in the L-PBF specimens and phase transformation in the vicinity of the crack-tip, resulting in increased crack-closure. This, together with crack-branching found along the crack path, enhances the resistance to the propagation of fatigue cracks. T2 - ASTM International Conference on Additive Manufacturing 2020 CY - Online meeting DA - 16.11.2020 KW - Additive Manufacturing KW - Cyclic R-Curve KW - Component assessment KW - L-PBF KW - 316L KW - Residual Stress KW - Fatigue Crack Growth PY - 2020 AN - OPUS4-51585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Engelking, Lorenz A1 - Eissel, A. A1 - Madia, Mauro A1 - Schröpfer, Dirk A1 - Treutler, K. A1 - Kruse, Julius A1 - Kannengießer, Thomas A1 - Wesling, V. T1 - Influence of ultrasonic-assisted milling on surface integrity of additively manufactured components using MSG processes N2 - Additive manufacturing (AM) is increasingly used for producing complex metallic components. Subsequent machining is essential to achieve final geometries and surface conditions. The resulting surface integrity, particularly the near-surface residual stress state, plays a crucial role in component performance and fatigue life. This study investigates the potential of ultrasonic-assisted milling (USAM), a hybrid machining process, to improve surface integrity and machinability compared to conventional milling (CM). Three materials were investigated, two difficult-to-cut materials CoCr26Ni9Mo5W and FeNi36 and a low-alloy steel S355J2C. The CoCr26Ni9Mo5W and FeNi36 were additively manufactured via Directed Energy Deposition (DED)-Arc and then machined with varying cutting speeds and feed rates within a Design of Experiments. USAM exhibited enhanced machinability and surface integrity, particularly at low cutting speeds, by reducing cutting forces up to 40% and shifting near-surface residual stresses from tensile to compressive. For S355J2C, USAM reduced cutting forces by approximately 45% and induced near-surface compressive residual stresses up to approximately −700 MPa. Rotating bending tests (DIN50100) show that USAM increases the technical fatigue limit from 307 MPa (CM) to 341 MPa (USAM), i.e., by ∼11%. These findings highlight the advantages of ultrasonic assistance in post-AM machining, offering enhanced fatigue performance and surface quality for various metallic materials. T2 - 4th International Conference on Advanced Joining Processes 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Ultrasonic-assisted milling KW - Residual stress KW - Surface integrity PY - 2026 DO - https://doi.org/10.1177/14644207261416395 SP - 1 EP - 12 PB - Sage Journals AN - OPUS4-65682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Rosalie, Julian A1 - Radners, Jan A1 - Madia, Mauro A1 - von Hartrott, Philipp A1 - Skrotzki, Birgit T1 - Influence of test temperature and test frequency on fatigue life of aluminum alloy EN AW-2618A N2 - The aluminum alloy EN AW-2618A is a high-strength, precipitation-hardened material developed for applications at elevated temperatures. In service, components such as radial compressor wheels and pistons are exposed to thermal conditions that cause microstructural overaging, leading to mechanical softening. With future exhaust gas turbochargers expected to operate at temperatures up to 230°C and with increasing demands for efficiency and compression ratio, reliable data on fatigue behavior under these conditions is essential but currently lacking. This study aims to close this gap by conducting fully reversed (R = −1) high-cycle fatigue (HCF) tests at room temperature and at 230°C on specimens in an overaged condition (1000 h at 230°C), simulating the degradation that occurs in service due to the coarsening of the strengthening S-phase. Additionally, the influence of test frequency on fatigue performance is investigated. KW - High-cycle fatigue KW - EN AW-2618A KW - High-temperature KW - Recipitation hardening KW - Overaging PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658655 DO - https://doi.org/10.1002/adem.202503187 SN - 1527-2648 SP - 1 EP - 14 PB - Wiley-VCH CY - Weinheim AN - OPUS4-65865 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne T1 - Werkstoffsichere Dickblechschweißung und KI N2 - Der Vortrag zeigt, welche Herausforderungen beim Schweißen sogenannter Dickblechverbindungen bestehen und welche Strategien zur Lösung genutzt werden können. Ansätze zur Fehlerprävention werden vorgestellt. Es wird dargestellt, wie KI-basierte Methoden die Fehlererkennung erleichtern. Letztlich werden Potentiale zur effizienten Fehlerbeseitigung aufgezeigt und der Anwendernutzen herausgestellt. T2 - Mitgliederversammlung der Forschungsvereinigung Stahlanwendung e. V. CY - Essen, Germany DA - 17.12.2025 KW - UP-Schweißen KW - Eigenspannungen KW - Künstliche Intelligenz KW - Reparatur PY - 2025 AN - OPUS4-65210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of process porosity suppression by magnetohydrodynamic technology during the laser beam welding of aluminum alloy N2 - Magnetohydrodynamic (MHD) technology is acknowledged as a promising method for mitigating the porosity defects in laser-welded joints of aluminum alloys. A transient 3D multi-physical numerical model of laser beam welding (LBW), coupled with the MHD and oscillating metal vapor plume model, is developed to study the suppression mechanisms of process porosity by an external magnetic field. The experimental results demonstrate that the porosity ratio is reduced by 93.5 % as the oscillating magnetic field is applied. This significant reduction confirms the effectiveness of the MHD technology in suppressing porosity defects. A downward time-averaged Lorentz force is induced in the weld pool, which affects the fluid flow pattern and the weld pool profile. The change of the flowing pattern in the weld pool by the magnetic field does not always have a positive effect on the porosity suppression. In addition, an analytical model shows that the bubble escape window is expanded by 62 % under the effect of the oscillating magnetic field. The additional upward velocity provided by the electromagnetic expulsive force on the bubbles and the change of weld pool profile are considered favorable factors in eliminating the porosity defects. The numerical and analytical model developed for analyzing the bubble escape window have been validated by experimental results. KW - Laser beam welding KW - Aluminum alloy KW - Process porosity defects KW - Magnetohydrodynamic technology KW - Bubble escape KW - Numerical simulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637642 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2025.127525 SN - 0017-9310 VL - 253 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Multi-refining effects of an AC electromagnetic field on the microstructure in AA5754 laser beam welding N2 - Fine-grain structure is beneficial to the mechanical properties of the joint. Different kinds of grain and sub-grain structures refined by magnetic field during laser beam welding of AA5754 aluminum alloy are analyzed in this manuscript, and the influences of different magnetic field parameters (magnetic flux density and frequency) in these refining effects are also studied. Using the scanning electron microscope (SEM), the sub-grain structure near the fusion line was obtained, and it was found that the branching promotion and branches refinement can be achieved by the magnetic field. The branches become finer with the magnetic flux density or frequency increases, and this effect is stronger in the dendritic region than in the equiaxed region. The results of electron backscatter diffraction (EBSD) in the equiaxed region show that a high-frequency magnetic field can greatly reduce the average grain size, while a low-frequency one has little effect. A phenomenological nucleation model based on dendrite fragmentation theory was established, and it was introduced into the phase field model to analyze the equiaxed grains evolution process. In addition, another refinement mechanism was also observed. The periodic solidification pattern caused by the unstable solidification in the molten pool can refine the grains, and the magnetic field promotes this kind of grain refinement by promoting the solidification period. KW - Laser beam welding KW - Magnetic field KW - Aluminum alloy KW - Crystal branch development KW - Periodic solidification pattern KW - Grain refinement PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637222 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2025.127509 SN - 0017-9310 VL - 252 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-63722 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rethmeier, Michael T1 - The bulging effect and its relevance in high power laser beam welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root T2 - The 18th Nordic Laser Materials Processing Conference CY - Lulea, Sweden DA - 18.01.2022 KW - Laser beam welding KW - Melt pool dinamics PY - 2022 AN - OPUS4-54333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Ökologische Bilanzierung von Schmelzschweißverfahren unter Berücksichtigung vor- und nachgelagerter Prozessschritte N2 - Ein wesentliches Ziel der deutschen Industriepolitik besteht darin, Rahmenbedingungen zu schaffen, welche die Positionierung nachhaltiger Produkte und Prozesse innerhalb globaler Wertschöpfungsketten ermöglichen und ökoeffiziente Fertigungsprozesse langfristig sichern. In diesem Beitrag werden aktuelle Forschungsarbeiten zur Bewertung der Umweltwirkungen der schweißtechnischen Fertigungskette anhand ausgewählter Schmelzschweißverfahren unter Berücksichtigung vor- sowie nachgelagerter Fertigungsschritte dargestellt. Eine weit verbreitete und standardisierte Methode zur Abschätzung der Umweltwirkungen eines Produkts oder Prozesses ist die Ökobilanzierung. Hierbei stellen die Sachbilanzierung, das heißt die Ermittlung sämtlicher relevanter Energie- und Ressourcenverbräuche während der schweißtechnischen Fertigung, aufgrund des hohen Dokumentationsaufwands, sowie die Ableitung assoziierter Wirkkategorien das größte Hindernis für eine Etablierung und Akzeptanz der Ökobilanzierung in der Praxis dar. Gleichwohl wird seitens Unternehmen, welche als Zulieferer von OEM’s (engl.: original equipment manufacturer) agieren, die Dokumentation des fertigungsspezifischen CO2-Verbrauches gefordert. Ein weiterer Aspekt der Arbeiten beinhaltet Methoden zur automatisierten Erfassung von schweißtechnischen Produktionsdaten sowie deren Nachverfolgbarkeit. Anhand unterschiedlicher Schweißverfahren werden die aus den Produktionsdaten abgeleiteten Energie- und Ressourcenverbräuche automatisiert in die relevanten Umweltwirkungen überführt. Die analysierten Schweißprozesse umfassen dabei ein breites für kleine und mittlere Unternehmen (KMU) relevantes Spektrum. Durch die softwareseitige Bereitstellung der aufgestellten Umweltprofile ist der Anwender in der Lage, Schweißprozesse unter ökologischen Aspekten zu bewerten und die effizienteste Variante zu identifizieren. T2 - Webinar „Zukunft des Bauens – Nachhaltigkeit bei Errichtung, Abbruch und Rückbau“ CY - Online meeting DA - 15.11.2021 KW - Ökobilanzierung KW - Verfahrensvergleich KW - Umweltwirkungen PY - 2021 AN - OPUS4-56649 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Kantenbeschichtung für das Laserstrahlschweißen dickwandiger Duplexstahl-Bleche N2 - Duplexstähle finden in vielen industriellen Bereichen Anwendung, dies ist nicht zuletzt ihren hervorragenden Eigenschaften, wie einer guten Korrosionsbeständigkeit, einer guten Duktilität bei trotzdem hoher Festigkeit, zuzuschreiben. Diese Eigenschaften werden jedoch durch das Schweißen, vor allem das Laserstrahlschweißen, beeinträchtigt, da die hohen Abkühlraten zu erhöhten Ferritanteilen im Schweißgut führen. Mit Hilfe eines zweistufigen Prozesses, bei dem die Kanten der Fügepartner vor dem Schweißen mit nickelhaltigem Pulver beschichtet werden, soll dieses Problem für dickwandige Bleche gelöst werden. In diesem Zusammenhang wurden verschiedene Prozessparameter für den Laser-Pulver-Auftragschweiß-Prozess untersucht sowie die defektfreie Schweißung dieser beschichteten Kanten mit unterschiedlichen Prozessgasen. KW - Pufferschichten KW - Laser-Pulver-Auftragschweißen KW - Laserstrahlschweißen KW - Duplex PY - 2020 VL - 72 IS - 7 SP - 382 EP - 387 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-50145 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this presentation focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - Leichtbau in der Hauptstadtregion - Rohstoffe - Recycling - Rohstoffe: Kreislaufwirtschaft im Leichtbau CY - Berlin, Germany DA - 28.11.2022 KW - Offshore Windenergie KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - SmartWeld - Innovatives Design und Fertigungskonzept zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - Bundesverband der Windparkbetreiber Offshore: Tagung der Arbeitsgruppe Engineering CY - Online meeting DA - 26.11.2021 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Automatisierte Fertigung KW - Aufgelöste Tragstrukturen PY - 2021 AN - OPUS4-56652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fabry, Çağtay T1 - WelDX Projektvorstellung N2 - Der Vortrag gibt eine Übersicht über die fortlaufende Entwicklung des WelDX Projektes an der BAM. Die Notwendigkeit des Datenaustausches für die deutsche Forschungslandschaft im Bereich des Lichtbogenschweißens wird motiviert und die wesentlichen Funktionen der weldx Python-Bibliothek anhand von Forschungsbeispielen dargestellt. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Ilmenau, Germany DA - 13.05.2025 KW - Forschungsdatenmanagement KW - Lichtbogenschweißen KW - Digitalisierung KW - Weldx PY - 2025 AN - OPUS4-63278 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Churiaque Bermejo, C. A1 - Sánchez-Amaya, J. M. A1 - Porrúa-Lara, M. A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - The Effects of HLAW Parameters for One Side T-Joints in 15 mm Thickness Naval Steel N2 - The present contribution is the first research reporting full penetration HLAW joints in 15 mm thick EH36 steel butt T-welds with square grooves on 2F welding position by single-sided welding. The effects of welding parameters were investigated to increase the quality of the joints. Conditions leading to defect-free full penetration welds fulfilling naval regulations includes a laser power of 12.5 kW, a welding speed of 1.6 m/min and the vertical laser offset distance from the flange of 1 mm. Advanced characterization of selected welds included a microstructural identification by optical microscopy, SEM, and XRD, revealing the presence of acicular, polygonal and Widmanstätten ferrite, lath martensite, and some retained austenite at FZ. Hardness and microhardness mapping tests showed values of 155 HV at base metal and 200 to 380 HV at the fusion zone connecting the web to the flange. KW - Ship building KW - Laser beam welding KW - Hybrid laser arc welding PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523931 DO - https://doi.org/10.3390/met11040600 VL - 11 IS - 4 SP - 600 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Artinov, Antoni T1 - On the mathematical analysis of the relationship between the bulging region and the centerline solidification cracking in laser beam welding N2 - The present Ph.D. thesis provides a comprehensive experimental and theoretical study of the bulging-cracking relationship in laser beam welding of thick unalloyed steel sheets. It focuses on experimentally proving the existence of the bulging region and on developing a coupled multiphysics mathematical framework to analyze its influence on the three critical factors controlling the susceptibility to solidification cracking, namely the thermal, metallurgical, and mechanical factors. The research employs a novel experimental setup, utilizing a combination of transparent quartz glass and thick unalloyed steel sheet, enabling real-time visualization of the weld pool geometry and confirming the existence of a distinctive bulging region. To deepen the understanding of these experimental insights, an extensive multiphysics mathematical framework was developed and rigorously verified and validated. This framework introduces an innovative approach using Lamé curves for accurately describing complex three-dimensional weld pool geometries, including the bulging region's characteristics. Through analytical solutions and numerical procedures, it facilitates the computation of solidification parameters, which are crucial for understanding the metallurgical aspects of crack formation. The framework also incorporates a mechanical model to assess and evaluate the local stress distribution within the bulging region. The findings indicate that an elongated, sharply shaped bulging region significantly increases the susceptibility to solidification cracking. This is attributed to its adverse impact on the distribution and local dwell time of liquid metal residing at grain boundaries during solidification, combined with the localized tensile stresses identified in the bulging region. In essence, this research contributes to the broader understanding of solidification cracking in laser beam welding of thick unalloyed steel sheets, with a particular focus on the bulging region. The insights and methodologies developed in this thesis are valuable for future research and advancements in the application of the laser beam welding technology for joining high-thickness unalloyed steel components. KW - Bulging effect KW - Centerline solidification cracking KW - Mathematical modeling KW - Structural steel KW - High power laser beam welding PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599010 DO - https://doi.org/10.14279/depositonce-20090 SP - 1 EP - 152 CY - Berlin AN - OPUS4-59901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ávila Calderón, Luis A1 - Shakeel, Y. A1 - Gedsun, A. A1 - Forti, M. A1 - Hunke, S. A1 - Han, Ying A1 - Hammerschmidt, T. A1 - Aversa, R. A1 - Olbricht, Jürgen A1 - Chmielowski, M. A1 - Stotzka, R. A1 - Bitzek, E. A1 - Hickel, Tilmann A1 - Skrotzki, Birgit T1 - Management of reference data in materials science and engineering exemplified for creep data of a single-crystalline Ni-based superalloy N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework. Our concept covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The presented implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. KW - Referenzdaten KW - NFDI-MatWerk KW - Data schema KW - Research Data Management KW - Reference Data PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625047 DO - https://doi.org/10.1016/j.actamat.2025.120735 VL - 286 SP - 1 EP - 15 PB - Elsevier Inc. AN - OPUS4-62504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Zuverlässige Rissfortschrittsdaten sind notwendig für die sichere Bewertung zyklisch beanspruchter Bauteile. Diese werden häufig im Schwellenwertbereich betrieben, daher ist die genaue experimentelle Ermittlung der Schwellenwerte gegen Rissausbreitung wichtig, um die Unsicherheit der Lebensdauerprognose zu minimieren. Viele Faktoren können die experimentellen Ergebnisse beeinflussen, u.a. die Versuchsparameter und die Umgebungsbedingungen. Diese Arbeit zeigt, dass der intrinsische Schwellenwert von der experimentellen Verfahren und von der Umgebung unabhängig ist. Daraus kann man schließen, dass der intrinsische Schwellenwert als Werkstoffparameter betrachtet werden kann. T2 - Workshop Schwellenwert CY - Munich, Germany DA - 26.02.2026 KW - Schwingbruchmechanik KW - Schwellenwert KW - Rissfortschritt KW - Umgebungseffekte PY - 2026 AN - OPUS4-65646 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Der Schwellenwert der da/dN-∆K-Kurve als Auslegungskriterium für die Bauteilbewertung N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung ΔKth und dem sich anschließenden Schwellenwertbereich der dadN⁄-ΔK-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - Tagung Werkstoffprüfung 2020 CY - Online meeting DA - 03.12.2020 KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer PY - 2020 AN - OPUS4-51754 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - The effect of an AC magnetic field on flow dynamics and filler wire mixing in high power laser hybrid welding N2 - The use of the oscillating magnetic field as a backing support for the welding of thick components is already known. The influence of the magnetic field and the induced Lorentz forces in the melt on the melt pool geometry and the fluid flows is not yet fully investigated. The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser hybrid welding process. An AC magnet was positioned under the specimen to create an electromagnetic force directed upwards to oppose dropping. To visualise the flow characteristics of the melt, several experiments were carried out using a technique specifically designed for this purpose with mild steel made of S355J2 with a wall thickness of 20 mm and a quartz glass in a butt configuration. A high-speed camera was used to monitor the geometry of the melt pool through the glass. The influence of the magnetic field orientation to the welding direction and the oscillation frequency on the molten pool was investigated for the case of the metal-glass configuration and for laser hybrid welding. The high-speed recordings were analysed with the Optical Flow Algorithm to characterise the flow within the melt pool. The element distribution over the whole seam thickness was evaluated by X-ray fluorescence (XRF). The high-speed analysis showed that in the melt pool two vortices are formed, one in the upper part and the other in the lower part. In the region where the two vortices come together, a narrow region (necking region) forms in the melt pool. The evaluation of the high-speed recordings shows that the depth of the region where the two vortices meet is strongly influenced by the oscillation frequency. Additionally, the oscillation frequency demonstrated a greater influence on the melt pool dynamics and the mixing of the elements of the filler wire. T2 - X International Conference «Beam Technologies & Laser Application» CY - Pushkin (St. Petersburg), Russia DA - 20.09.2021 KW - Hybrid laser arc welding KW - Laser beam welding KW - Material transport PY - 2021 AN - OPUS4-53573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, M. T1 - Development of an ontology for the lifecycle of copper and copper alloys N2 - Efforts towards digitalization in the material science and technology community have enhanced in the last years. In 2019 the German digitalization initiative platform „MaterialDigital“1 (MD) has been started. Numerous projects concerning digitalization, including the copper related project „KupferDigital“ (copper digital) have been initiated under the umbrella of MD. The initiative strives to address numerous issues concerning data access, exchange, security, provenance and sovereignty. Heterogeneous data origin, storage and evaluation often result in problems concerning comparability and reproducibility of scientific and technological results. In many cases material data are recorded, but the methods of testing are insufficiently described, or such information is not communicated along with the raw data. The material data can also have numerous different formats such as paper printouts, pdfs, excel sheets or csv-files. Hence, gathering and integrating material data from different sources is challenging for potential users like materials scientists and engineers, especially if there are contradictory data where the reasons for contradictions is not clear due their vague description. In order to address these problems, data should comply to the so called „FAIR“ principle which calls for data to be findable, accessible, interoperable, and reusable (FAIR)2 and hence be accessible via so-called decentralized but interconnected data spaces. By using knowledge representation withontologies, data can be enriched with meaning and the methods of the testing procedures can be accurately provided. In this presentation we want to introduce our approach to such knowledge representation based on a high-throughput alloy development process for Cu-based alloys³ along with characterization techniques such as hardness testing and microstructural characterization (e.g. EBSD – Electron Backscattered Diffraction). T2 - Copper Alloys Conference CY - Dusseldorf, Germany DA - 22.11.2022 KW - Copper KW - Life cycle KW - Ontology PY - 2022 AN - OPUS4-56406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Avila Calderon, Luis Alexander T1 - On the role of the manufacturing-induced cell structure in laser-powder-bed-fused stainless steel 316L during cyclic plastic deformation N2 - The room temperature cyclic plastic deformation behavior of stainless steel 316L produced by laser powder bed fusion and heat treated to two microstructural conditions was investigated in strain-controlled incremental-step-test low-cycle fatigue experiments. The heat treatments were performed at 450 °C for 4 h and at 900 °C for 1 h. The lower temperature heat treatment retains the cell structure present in the as-built material. The higher temperature heat treatment leads to disappearance of the cell structure and a decreased proof strength. Both investigated heat treatment conditions exhibited cyclic softening. In the condition heat treated at 900 °C for 1 h, the ability of the cell structure to act as barrier against plastic deformation when cyclically strained is degraded, which is reflected in the reduction of the cyclic yield strength. In that same condition, the cyclic softening was less pronounced. The presence or absence of the manufacturing-induced cell structure seems to determine the slip mode. When present, the microstructural evidence points to a planar slip behavior. After heat treatment at 900 °C for 1 h, which led to its dissolution, microstructural investigations revealed a wavy slip behavior, which has been also reported for the conventionally manufactured 316L counterpart [1]. In this case, the formation of low-energy dislocation structures acts as softening agent. T2 - Additive Manufacturing 2026 CY - Kassel, Germany DA - 25.03.2026 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - 316L KW - Mikrostruktur PY - 2026 AN - OPUS4-65746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Singh, Shobhit T1 - Accelerated Creep Testing in High- Temperature Alloys N2 - This study introduces an innovative method for efficiently determining the creep properties of high-temperature materials through high-throughput testing, employing digital image correlation [1,2]. The focus is on the AlCoCrFeNiTi alloy [3-5], synthesized by directional solidification, known for its exceptional strength and unique properties. Experimental investigations, including compression, and bending creep tests, were conducted at 750°C. Capitalizing on the inhomogeneous stress and strain distribution within a cantilever subjected to bending, we leverage this characteristic to extract multiple creep curves from a single test. Stresses at key points were determined using existing analytical solutions [5,6]. Uniaxial tests spanning 300 to 500 MPa initial stress were complemented by bending tests designed to induce similar stress levels. A detailed comparison between bending and uniaxial creep is presented, including the results of verification studies on additional alloys. This methodology not only expedites testing but also minimizes material usage, energy consumption, and manual labour. This research showcases a reliable and time-efficient approach to exploring the creep behavior of high-temperature materials. The technique is particularly advantageous for characterizing precious alloys with limited dimensions. Microstructural heterogeneity may exist in specimens tested under bending load, however, it can still be correlated to the mechanical properties with modern high-resolution characterization methods. Stress and resulting strain can be directly compared in a single specimen, ensuring uniform manufacturing, and heating history. This method eliminates the possible errors due to testing with different rigs, which could impair the accuracy of studies based on individual tests. T2 - International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bengaluru, KA, India DA - 28.07.2024 KW - Digital Image Correlation KW - Creep KW - High-Temperature Materials PY - 2024 AN - OPUS4-60925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Numerical analysis of the effect of an oscillating metal vapor plume on the keyhole and molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by experimental and numerical methods. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer–Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the high-temperature region in the molten pool. The probability of keyhole collapse at the bottom increases 17% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and keyhole collapse is obtained. The developed model has been validated by experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 AN - OPUS4-58794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bär, J. A1 - Kanna, N.K. A1 - Duarte, Larissa A1 - Madia, Mauro T1 - Determination of the Kitagawa-Takahashi Diagram using DC Potential Drop Measurements N2 - The Kitagawa-Takahashi Diagram is an important tool for describing the fatigue limit of components containing defects. The models used for its description differ, particularly in the transition region corresponding to the short crack regime. Therefore, for a reliable statement about the fatigue limit in this area, an experimental validation of the models is necessary. However, the standardized staircase method requires a large number of samples and has a long test duration. In this work, a method is presented that allows a simpler and faster validation of the Kitagawa-Takahashi Diagram in the region of short cracks. Rectangular notches with a defined width and depth were manufactured in flat samples of a low-alloyed steel with two different heat treatments using an engraving laser. This method allows a rapid production of very sharp notches without plastic deformation and with only a slight thermal influence on the surrounding material. The samples prepared in this way were fatigued with block wise increasing loads until failure. Cracks are detected by means of a Direct Current Potential Drop method. The length of the loading block (number of cycles) is determined by the measured potential drop. This procedure enables a reliable and precise determination of the limit stress for the respective notch size with low experimental effort and time consumption. The tests have shown that in case of the normalized steel none of the models describes the determined values for the fatigue limit. For the hardened steel, the plot of the fatigue limit as a function of the Murakami parameter √area in combination with the El Haddad model allows a satisfactory description of the measured values. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Kitagawa-Takahashi diagram KW - Damage tolerance KW - Fatigue KW - Potential drop KW - Fracture mechanics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655519 DO - https://doi.org/10.1016/j.prostr.2025.12.283 VL - 76 SP - 27 EP - 34 PB - Elsevier B.V. AN - OPUS4-65551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Experimental and analytical investigation of high temperature fatigue crack growth at notches in a polycrystalline Nickel base superalloy N2 - The scatter of fatigue crack growth data can become significant for coarse grained materials. By using a probabilistic description of crack propagation as the foundation of a lifetime prediction model, lifetime scatter of laboratory specimens can be reproduced. However, the lifetime of real components is subjected to additional scattering factors such as surface condition or uncertainty regarding direction and shape of emerging cracks. These factors need to be addressed in order to exploit the advantages of probabilistic description, i.e. the reduction of unnecessary conservatisms. High temperature LCF (Low-Cycle-Fatigue) tests were performed with center hole specimens of a coarse-grained Nickel base Superalloy. In addition, crack propagation tests with Double Edge Notch specimens were performed. A procedure to detect the shape of the starting crack that combines the potential drop method and induction thermography was developed. The geometry and the number of notches were varied. Moreover, specimen with different hole surface finishes were investigated, which showed a detrimental effect of the roughness of the hole surface. The results have been compared to predictions of a probabilistic tool for the estimation of lcf lifetime that has been calibrated beforehand on laboratory specimens with and without notches. In parallel, a fracture mechanics-based lifetime model was developed, which includes the initial crack size as a critical parameter. Thereby, the influence of the large grain size (>1mm), and the shape of the starting crack at the notch were considered. Acknowledgements The investigations are conducted as part of the joint research program COOREFLEX-Turbo in the frame of AG Turbo. The work is supported by Siemens AG and the Bundesministerium für Wirtschaft und Technologie (BMWi) as per resolution of the German Federal Parliament under grant number 03ET7071E. T2 - Low Cycle Fatigue 9 CY - Berlin, Germany DA - 21.06.2022 KW - Nickel-base superalloys KW - Notches KW - LCF PY - 2022 AN - OPUS4-55335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - Experimental and analytical investigation of Low Cycle Fatigue Damage at notches in a polycrystalline Nickel base superalloy N2 - Turbine blades often contain cylindric holes used to generate an air film that protects the blade alloy from the hot gases. These cooling holes of diameter around one mm are drilled by laser through the thickness of the blades. Unfortunately, the resulting stress concentration and the drilling-induced damage are known to favor crack initiation from the holes. It is thus necessary to assess the impact of these cooling holes on the structural integrity of the blades. Since cracks initiate very readily, the fatigue life of the components is mainly controlled by the propagation of the cracks in the stress gradient induced by the holes. For this purpose, displacement controlled high-temperature LCF (Low-Cycle-Fatigue) tests were performed with center hole specimens of a coarse-grained Nickel base Superalloy. The tests were stopped after a defined load drop. In addition, crack propagation tests with Double Edge Notch specimens were performed. Moreover, specimens with different hole surface finishes were investigated, which showed a detrimental effect of the hole surface roughness. In parallel, an evaluation of the LCF tests based on a fracture mechanics-based model (Madia et al., Eng. Fract. Mech., 2018) has been applied. Thereby, the specimen life is controlled by the crack propagation time until failure. Crack growth is controlled by a modified NASGRO equation accounting for large-scale yielding and a progressive build-up of crack closure. The initial crack size has been derived from the measurements of defects around the borehole. A reasonable agreement between predicted and measured lifetimes is observed if one keeps in mind the large uncertainty regarding the effective shape of the cracks. T2 - 23rd European Conference on Fracture CY - Funchal, Madeira, Portugal DA - 27.06.2022 KW - Nickel-base superalloys KW - Notches KW - LCF PY - 2022 AN - OPUS4-55338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation N2 - The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBW of steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 04.11.2024 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Keyhole shape KW - Keyhole stability KW - Magnetic field PY - 2024 AN - OPUS4-61600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Strain distribution vs strain evolution during solidification cracking CTW test for laser beam welding of 1 mm austenitic stainless steels N2 - Laser welding is a widely established manufacturing process across many industrial sectors. However, solidification cracking and the weldability of materials have remained contentious issues for many years, particularly concerning the causes of hot crack formation. The local distribution of total strain was measured in close proximity to the solidification zone during laser welding of AISI 304 and AISI 310S stainless steels, using the Controlled Tensile Weldability (CTW) test. In this setup, 1 mm thick weld coupons were subjected to a defined external tensile load during welding. Mechanical loading parameters were varied by adjusting the strain rate and ultimate strain level to identify the critical conditions that lead to solidification crack formation along the weld seam centerline. Using Digital Image Correlation (DIC) and the optical flow method [1], we estimated the local strain distribution at the surface near the molten pool and tracked its evolution across several characteristic zones—before, during, and after the application of mechanical loading. The results revealed that solidification crack formation coincides with regions of high plastic deformation within a critical temperature range. Furthermore, we identified a clear relationship between strain rate and both crack initiation probability and maximum local strain. Importantly, neither strain rate nor maximum strain alone is sufficient to predict cracking; instead, their combined effect must be considered to accurately assess hot cracking susceptibility. T2 - AJP 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Laser beam welding KW - Solidification cracking KW - Optical measurement PY - 2025 AN - OPUS4-64431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Influence of residual stress and microstructure on mechanical performance of LPBF TI-6AL-4V N2 - Ti-6Al-4V alloy is intensively used in the aerospace industry because of its high specific strength. However, the application of Laser Powder Bed Fusion (LPBF) Ti-6Al-4V alloy for structurally critical load-bearing components is limited. One of the main limiting factors affecting the structural integrity, are manufacturing defects. Additionally, the high cooling rates associated with LPBF process result in the formation of large residual stress (RS) with complex fields. Such RS can cause cracking and geometrical distortions of the part even right after production. Also, the microstructure of LPBF Ti-6Al-4V in the as-built condition is significantly different from that of the conventionally produced alloy. All these factors affect the mechanical behavior of the material. Therefore, to improve the material performance it is important to evaluate the individual effect of RS, defects, and microstructure on fatigue life. To this aim Ti-6Al-4V LPBF material in as-built condition and subjected to different post-processing, including two heat treatments (for stress relief and microstructural modification) and Hot Isostatic Pressing (HIP, for densification), were investigated. Prior to Low Cycle Fatigue (LCF) tests at operating temperature (300°C), the microstructure (phases, crystallographic texture, and grain morphology), the mesostructure (defect shape and distribution), and subsurface RS on the LCF samples were investigated. It was found that the fatigue performance of HIPped samples is similar to that of conventionally produced Ti-6Al-4V. The tensile RS found at the surface of as-built samples decreased the fatigue life compared to heat-treated samples. Additionally, the modification of the microstructure (by heat treatment) did not affect the fatigue performance in the regime of mostly elastic strain. This shows that in the absence of tensile RS the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. T2 - ASTM ICAM 2020 CY - Online meeting DA - 16.11.2020 KW - Additive manufacturing KW - Ti-6Al-4V KW - Computed tomography KW - Residual stress PY - 2020 AN - OPUS4-51695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - Elucidation of the Bulging Effect by an Improved Ray-Tracing Algorithm in Deep Penetration Wire Feed Laser Beam Welding and its Influence on the Mixing Behavior N2 - Herein, an improved ray-tracing routine using a virtual mesh refinement approach is adopted in a 3D transientmultiphysics computational fluid Dynamics model for deep penetration wire feed laser beam welding. In a previous study, it was shown that the improved localization of the reflection points of the subrays within the keyhole leads to a more realistic development of the keyhole Depth being validated with experimental results. Another effect investigated in Detail herein is a drastic change in the flow behavior in the weld pool, which promotes the occurrence of a necking area in the solidification line and subsequent bulging under specific circumstances. This has a detrimental effect on the filler material element transport in the weld pool, leading to an inhomogeneous dilution of the added material. The numerical observations are backed up by experimentally obtained data, allowing to provide a clear physics-based explanation of the reduced mixing behavior of the filler wire in the melt pool. KW - Bulging effects KW - Numerical welding simulations KW - Ray-tracing methods KW - Wire feed laser beam welding PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543322 DO - https://doi.org/10.1002/adem.202101299 SP - 1 EP - 9 PB - Wiley AN - OPUS4-54332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dzugan, J. A1 - Lucon, E. A1 - Koukolikova, M. A1 - Li, Y. A1 - Rzepa, S. A1 - Yasin, M.S. A1 - Shao, S. A1 - Shamsaei, N. A1 - Seifi, M. A1 - Lodeiro, M. A1 - Lefebvre, F. A1 - Mayer, U. A1 - Olbricht, Jürgen A1 - Houska, M. A1 - Mentl, V. A1 - You, Z. T1 - ASTM interlaboratory study on tensile testing of AM deposited and wrought steel using miniature specimens N2 - An interlaboratory study, involving eigth international laboratories and coordinated by COMTES FHT (Czech Republic), was conducted to validate tensile measurements obtained using miniature specimens on additively manufactured (AM) components and artifacts. In addition to AM 316L stainless steel (316L SS), a wrought highstrength steel (34CrNiMo6V, equivalent to AISI 4340) was also used. Based on the results, a precision statement in accordance with ASTM E691 standard practice was developed, intended for inclusion in a proposed annex to the ASTM E8/E8M tension testing method. The primary outcomes of the study highlighted the agreement between yield and tensile strength measured from miniature and standard-sized tensile specimens. Furthermore, most tensile properties exhibited similar standard deviations, offering users insight into the efficacy of miniature specimen applications. KW - 316L stainless steel KW - Additive manufacturing KW - High-strength steel KW - Miniature specimens KW - Tensile tests PY - 2024 DO - https://doi.org/10.1016/j.tafmec.2024.104410 SN - 0167-8442 VL - 131 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-60180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bakir, Nasim A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Experimental and numerical study on the influence of the laser hybrid parameters in partial penetration welding on the solidification cracking in the weld root N2 - In this study, the influence of the welding speed, the arc power, and the laser focal position on the solidification crack formation for partial penetration laser hybrid–welded thick-walled plates was investigated. The solidification cracking in the weld root is a result of interaction between metallurgical and geometrical and thermomechanical factors. Experimentally, a direct correlation between the welding speed and the crack number was observed. That is by reducing the welding velocity, the crack number was decreased. The focal position shows also a significant influence on the crack number. By focusing the laser on the specimen surface, the crack number has been significantly diminished. The wire feed speed showed a very slight influence on the crack formation. That is due to the large distance between the critical region for cracking and the arc region. The numerical model shows a high stress concentration in the weld root for both components (vertical and transversal). Numerically, the reduced welding speed showed a strong impact on stress, as the model demonstrated a lower stress amount by decreasing the welding speed. The metallurgical factors, such as the assumed accumulation of the low-melting eutectics in the weld root, should be a contribution for solidification cracking, where the tensile stress is acting. KW - Laser hybrid welding KW - Solidification cracking KW - Partial penetration welding KW - Weld root KW - Numerical simulation PY - 2020 DO - https://doi.org/10.1007/s40194-020-00847-w VL - 64 SP - 501 EP - 511 PB - Springer AN - OPUS4-50625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Reconstruction of the time-averaged keyhole geometry in laser beam welding with electromagnetic support N2 - In laser beam welding (LBW), the time-averaged keyhole shape provides statistical insights into the process compared to its transient geometry, offering a deeper understanding of the overall keyhole behaviour. However, capturing the time-averaged keyhole shape through experimental methods remains challenging. In this paper, a reconstruction algorithm for the time-averaged keyhole is developed and integrated into a three-dimensional transient multi-physical coupled numerical model. The algorithm can accurately capture the key characteristics of the keyhole, including its diameter and centroid. In addition, it can also successfully reproduce the experimentally observed phenomena of keyhole tailing. The overall shape of the keyhole appears smooth, without exhibiting obvious instability features. Furthermore, the time-averaged keyhole shape is compared under different magnetic flux densities when an external oscillating magnetic field is applied. The results indicate that the application of external magnetic fields does not fundamentally alter the overall keyhole shape. With increasing magnetic flux density, the trailing tail becomes progressively less pronounced and a noticeable increase in the curvature of the rear wall is observed. The standard deviation of the keyhole diameter can serve as an effective index for evaluating the keyhole instability. Keyhole stability in LBW of aluminium alloys is improved under the assistance of electromagnetic fields, and this stabilization is positively correlated with increasing magnetic flux density. T2 - 14th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 21.09.2025 KW - Laser beam welding KW - Keyhole reconstruction KW - Electromagnetic weld pool support KW - Porosity defects KW - Keyhole stability PY - 2025 AN - OPUS4-64257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Kising, Pascal A1 - Bachmann, Marcel A1 - Meng, Xiangmeng A1 - Rethmeier, Michael T1 - Numerical analysis of the dependency of the weld pool shape on turbulence and thermodynamic activity of solutes in laser beam welding of unalloyed steels N2 - A three-dimensional numerical model was developed to accurately predict the steady-state weld pool shape in full penetration laser beam welding. The model accounts for the coupling between the heat transfer and the fluid dynamics by considering the effects of solid/liquid phase transition, thermo-capillary convection, natural convection, and phase-specific and temperature-dependent material properties up to the evaporation temperature. A fixed right circular cone was utilized as a keyhole geometry to consider the heat absorbed from the laser beam. The model was used to analyze the influence of the thermodynamic activity of solutes and turbulence on the weld pool shape. A mesh sensitivity analysis was performed on a hybrid mesh combining hexahedral and tetrahedral elements. For the case of full penetration laser beam welding of 8 mm thick unalloyed steel sheets, the dependence of the weld pool shape on the surface-active element sulfur was found to be negligible. The analysis of the results showed that a laminar formulation is sufficient for accurately predicting the weld pool shape since the turbulence has a minor impact on the flow dynamics in the weld pool. The validity of the numerical results was backed up by experimental measurements and observations, including weld pool length, local temperature history, and a range of metallographic crosssections. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Weld pool shape KW - Numerical modeling KW - Laser beam welding KW - Thermo-capillary convection KW - Turbulence PY - 2023 SN - 978-3-85125-968-1 SN - 978-3-85125-969-8 SN - 2410-0544 VL - 13 SP - 161 EP - 188 PB - Verlag der Technischen Universität Graz AN - OPUS4-58803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Experimental and numerical study on grain refinement in electromagnetic assisted laser beam welding of 5754 al alloy N2 - Through experimental observation and auxiliary numerical simulation, this investigation studies the different types of grain refinement of 5754 aluminum alloy laser beam welding by applying a transverse oscillating magnetic field. Scanning electron microscope results have proved that the application of a magnetic field can reduce the average crystal branch width and increase its number. The interaction between the induced eddy current generated by the Seebeck effect and the applied external magnetic field produces a Lorentz force, which is important for the increase of the number of crystal branches. Based on the theory of dendrite fragmentation and the magnetic field-induced branches increment, the grain size reduction caused by the magnetic field is studied. Furthermore, the effects of the magnetic field are analyzed by combining a phase field method model and simulations of nucleation and grain growth. The grain distribution and average grain size after welding verifies the reliability of the model. In addition, the introduction of a magnetic field can increase the number of periodic three-dimensional solidification patterns. In the intersection of two periods of solidification patterns, the metal can be re-melted and then re-solidified, which prevents the grains that have been solidified and formed previously from further growth and generates some small cellular grains in the new fusion line. The magnetic field increases the building frequency of these solidification structures and thus promotes this kind of grain refinement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, USA DA - 16.10.2023 KW - Laser beam welding KW - Magnetic field KW - Crystal branch development KW - Grain refinement KW - Periodic solidification pattern PY - 2023 SP - 1 EP - 10 AN - OPUS4-58809 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Brauser, S. T1 - SmartWeld - Leichtbautechnik für Tragstrukturen von Offshore Windenergieanlagen N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - 11. Zukunftskonferenz Wind & Maritim CY - Rostock, Germany DA - 01.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbauprinzipien KW - Automatisierte Fertigung PY - 2022 AN - OPUS4-56654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - A statistical investigation of the laser energy absorption and keyhole stability in high-power laser beam welding N2 - The behaviour of the weld pool in high-power laser beam welding is significantly influenced by laser absorption and keyhole stability, which determines the final weld qualities. However, their dynamic features and multi-coupled interactions make in-depth analyses difficult. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a well-validated numerical model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered highly time-varying, show clear regularities. Three distinct regions of the time-averaged energy distribution are identified. The possibility of the keyhole collapse positions obeys a universal normal distribution. The statistical data show greater potential in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. T2 - The 14th International Seminar Numerical Analysis of Weldability CY - Graz, Austria DA - 21.09.2025 KW - Laser beam welding KW - Energy absorption KW - Keyhole stability KW - Multi-physics modelling PY - 2025 AN - OPUS4-64811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel T1 - Challenges in Modelling Dynamic Heat Sources in High-Power Laser Beam Welding N2 - The amount of absorbed energy in the keyhole as well as its distribution is essential to model the laser beam welding process. The recoil pressure is a key determining factor for the macroscopic flow of the molten metal in the weld pool during high-power laser beam welding. Consequently, a realistic implementation of the laser radiation on the weld metal is crucial to obtain accurate simulation results. The following developments on the laser-material interaction are discussed for the numerical simulation of the laser beam welding process. The first implemented improvements relate to locating the exact reflection points in the ray tracing method in the determination algorithm for the intersection of the reflected rays and the keyhole surface. A second correction refers to the numerical treatment of the Gaussian distribution of the laser beam, whose beam width is defined by a decay of the laser intensity by a factor of 1/e2 thus ignoring around 14 % of the total laser beam energy. In a third step, the laser radiation distribution in vertical direction was approximated according to the beam caustics. Finally, a virtual mesh refinement was adopted in the ray tracing routine. The obtained numerical results were validated with experimental measurements. T2 - IIW Annual Assembly 2024 CY - Rhodes , Greece DA - 07.07.2024 KW - Laser beam welding KW - Numerical modeling KW - Ray tracing KW - Heat source modeling PY - 2024 AN - OPUS4-60634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Yang, Fan A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Einfluss der temperaturabhängigen Modellierung der Laserstrahlabsorption auf die Schmelzbadgeometrie beim Hochleistungslaserstrahlschweißen N2 - Der Absorptionsgrad metallischer Werkstoffe spielt bei Fügeprozessen mit einer Strahlungsquelle wie dem Hochleistungslaserstrahltiefschweißen eine bedeutende Rolle. Dieser beeinflusst die Menge der absorbierten Laserenergie, welche zum Aufschmelzen sowie zur lokalen Verdampfung des zu verbindenden Materials führt. Die Laserstrahlabsorption wird von vielen physikalischen Faktoren, z.B. Laserprofil, Laserwellenlänge, Materialeigenschaft sowie Temperatur, entschieden. Dennoch wird die Temperaturabhängigkeit in vielen Simulationsarbeiten häufig ignoriert und stattdessen ein empirisch angepasster Parameter zur Kalibrierung der Ergebnisse implementiert. Diese Vorgehensweise wirkt sich negativ auf die Zuverlässigkeit des numerischen Modells sowie auf die Vorhersagbarkeit der Simulationsergebnisse aus. In der vorliegenden Arbeit wird die Temperaturabhängigkeit des Laserabsorptionsgrades in ein selbstkonsistentes zweiphasiges Modell unter Berücksichtigung der gekoppelten 3D-Fluidströmung und Wärmeübertragung einbezogen. Die berechnete Laserstrahlabsorption wird durch die temperaturabhängigen Materialeigenschaften, die Lasercharakteristik und den Einfallswinkel des Laserstrahls bestimmt. Die freie Oberfläche jeder Phase wird mithilfe der Volume-of-Fluid Methode (VOF), berechnet und die Laser-Material-Wechselwirkung wird durch ein implementiertes Ray-Tracing-Verfahren modelliert, welches auf einem lokalisierten Level-Set-Algorithmus basiert. Anschließend wird die transiente Wärmeeinbringung und die Geometrie der Schweißnaht analysiert und mit dem temperaturunabhängigen Absorptionsmodell verglichen. Es wurde festgestellt, dass die Temperaturabhängigkeit der Laserabsorption entscheidend für die genaue Bestimmung der Wärmeeinbringung und der Schmelzbadgeometrie ist. Das entwickelte Modell wurde anhand der experimentellen Untersuchungen validiert und die Bedeutung der Temperaturabhängigkeit bei der Laserstrahlabsorption wurde für die Simulation des Laserstrahltiefschweißens quantifiziert. T2 - 44. Assistentenseminar Füge- und Schweißtechnik CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Numerical modeling KW - Ray tracing method KW - Weld pool dynamics PY - 2024 UR - https://www.dvs-media.eu/de/neuerscheinungen/4671/44.-assistentenseminar-fuegetechnik SN - 978-3-96144-267-6 VL - 394 SP - 57 EP - 68 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-60779 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - A statistical assessment of the laser energy absorption and keyhole stability in high-power laser welding N2 - The behavior of the weld pool in high-power laser beam welding is significantly influenced by laser absorption and keyhole stability, which determines the final weld qualities. However, their dynamic features and multi-coupled interactions make in-depth analyses difficult. This study addresses the challenges by conducting a thorough statistical evaluation of the effects of welding parameters on laser absorption and keyhole fluctuations, using experimental investigations and a well-validated numerical model. From a statistical aspect, the laser energy distribution and the keyhole collapse, commonly considered to be highly time-varying, show clear regularities. Three distinct regions of the time-averaged energy distribution are identified. The possibility of the keyhole collapse positions obeys a universal normal distribution. The statistical data show greater potential in revealing some well-known, industry-related but unclearly explained findings, such as the saturation of the weld penetration with increasing heat input and the physical basis of the contributions of different welding parameters in the porosity reduction. T2 - 78th IIW Annual Assembly CY - Genoa, Italy DA - 22.06.2025 KW - Laser beam welding KW - Energy absorption KW - Keyhole stability PY - 2025 AN - OPUS4-64810 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Savitsky, Viktor A1 - Schmies, Lennart A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - Comparative performance of DIC and optical flow algorithms for displacement and strain analysis in laser beam welding N2 - The measurement of strain and displacement in the context of the welding process represents a significant challenge. Optical methods, such as digital image correlation (DIC) or optical flow algorithms, have demonstrated their efficacy in robust and reliable data acquisition in harsh environments, including those encountered in welding processes. Concurrently, a trade-off between the accuracy of the measurement and the computational resources required for the associated calculations must be evaluated on a case-by-case basis. The application of filters to initial images represents a technique that serves to enhance the quality and accuracy of the strain and displacement prediction. In the present study, the estimated error of two algorithms, namely the Lucas-Kanade (LK) and the inverse compositional Gauss-Newton (IC-GN), is compared on the basis of both synthetic and real welding images. The displacement field is evaluated for different zones in the laser weld seam with varying contrast performance. Based on the aforementioned results, a strain calculation was conducted for both methods, which yielded comparable results for the LK and IC-GN algorithms. KW - Laser speckle KW - DIC KW - Optical flow KW - Error estimation KW - Strain measurement KW - Laser beam welding PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625919 DO - https://doi.org/10.1016/j.optlaseng.2025.108870 SN - 1873-0302 VL - 187 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-62591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmolke, Tobias A1 - Brunner-Schwer, Christian A1 - Biegler, Max A1 - Rethmeier, Michael A1 - Meschut, Gerson T1 - On welding of high-strength steels using laser beam welding and resistance spot weld bonding with emphasis on seam leak tightness N2 - The design of most electric vehicles provides for the positioning of the heavy energy storage units in the underbody of the cars. In addition to crash safety, the battery housing has to meet high requirements for gas tightness. In order to test the use of high-strength steels for this sub-assembly, this paper examines welded joints utilizing resistance spot weld bonding and laser remote welding, with special regard to the gas tightness of the welds. For this purpose, the pressure difference test and helium sniffer leak detection are presented and applied. The combination of both leak test methods has proven ideal in experimental investigations. For laser remote welding, gas-tight seams can be achieved with an inter-sheet gap of 0.1 mm, even if occasionally leaking samples cannot be prevented. Resistance spot welding suits gas-tight joining with both one- and two-component adhesives. Against the background of leak tightness, process fluctuations that lead to weld spatter and defects in the adhesive layer must be prevented with high priority. KW - Resistance spot weld bonding KW - Laser welding KW - Seam leak tightness KW - High-strength steel KW - Leak testing KW - Helium sniffer leak detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624250 DO - https://doi.org/10.3390/jmmp7030116 SN - 2504-4494 VL - 7 IS - 3 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-62425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Sonntag, Nadja A1 - Jürgens, M. A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Datasets for Service-Like Creep-Fatigue Experiments on Grade P92 Steel N2 - The dataset contains experimental mechanical data from complex service-like creep-fatigue experiments performed isothermally at 620 °C and a low strain amplitude of 0.2 % on tempered martensite-ferritic grade P92 steel. The data sets in text file format provide cyclic deformation (min. and max. stresses) and the total (hysteresis) data of all recorded fatigue cycles for three different creep-fatigue experiments: 1) a standard relaxation fatigue (RF) test with symmetrical dwell times of three minutes introduced at minimum and maximum strain, 2) a fully strain-controlled service-like relaxation (SLR) test combining these three-minute peak strain dwells with a 30-minute dwell in between at zero strain, and 3) a partly stress-controlled service-like creep (SLC) test combining the three-minute peak strain dwells with 30-minute dwells at constant stress. Further information on data and data acquisition, analysis, and experimental details are given in “Experimental Data from Service-Like Creep-Fatigue Experiments on Grade P92 Steel”, submitted to Data in Brief. Additional analyses of these datasets, as well as experimental findings and discussions are presented in “Creep-Fatigue of P92 in Service-Like Tests with Combined Stress- and Strain-Controlled Dwell Times”, submitted to International Journal of Fatigue. KW - Creep-fatigue KW - Stress relaxation KW - Dwell-Fatigue KW - Tempered martensite-ferritic steel PY - 2022 DO - https://doi.org/10.5281/zenodo.7198218 PB - Zenodo CY - Geneva AN - OPUS4-55995 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisenbart, Miriam A1 - Hanke, Thomas A1 - Bauer, Felix A1 - Beygi Nasrabadi, Hossein A1 - Junghanns, Kurt A1 - Dziwis, Gordian A1 - Tikana, Ladji A1 - Parvez, Ashak Mahmud A1 - van den Boogaart, Karl Gerald A1 - Sajjad, Mohsin A1 - Friedmann, Valerie A1 - Preußner, Johannes A1 - Ramakrishnan, Anantha Narayanan A1 - Klengel, Sandy A1 - Meyer, Lars‐Peter A1 - Martin, Michael A1 - Klotz, Ulrich Ernst A1 - Skrotzki, Birgit A1 - Weber, Matthias T1 - KupferDigital: Ontology‐Based Digital Representation for the Copper Life Cycle N2 - The copper life cycle comprises numerous stages from the alloy production to the manufacturing and usage of engineered parts until recycling. At each step, valuable data are generated and stored; some are transferred to the subsequent stations. A thorough understanding of the materials’ behavior during manufacturing processes or throughout their product lifetime is highly dependent on a reliable data transfer. If, for example, a failure occurs during the service life, information about the manufacturing route can be of decisive importance for detecting the root cause of the failure. Additionally, the life cycle assessment hinges on the availability of data. Recording and storing interoperable structured data is, therefore, a thriving research field with huge implications for the economic strength of the manufacturing industry. In the KupferDigital project, it is demonstrated how an ontology‐based data space can be utilized not only as an innovative method for storing and providing interoperable life cycle data but also as a means to enable automated data analysis and evaluation, leading to new insights and the creation of new knowledge using semantic data and technologies. This work illustrates how data recorded at different research facilities can be integrated into one single data space, allowing queries across heterogeneous sources. KW - Copper Alloy KW - Ontology KW - Digitalization KW - Data Space KW - Semantic Representation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630213 SN - 1527-2648 DO - https://doi.org/10.1002/adem.202401735 VL - 27 IS - 8 SP - 1 EP - 29 PB - Wiley AN - OPUS4-63021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Ermittlung von Kitagawa-Takahashi Diagrammen auf der Basis der Schwingbruchmechanik N2 - Das Kitagawa-Takahashi Diagramm ist ein unverzichtbares Werkszeug zur Auslegung von Bauteilen aus fehlerbehafteten Werkstoffen. Zur Beschreibung des Diagramms werden im Allgemeinen die Modelle nach Kitagawa-Takahashi, El Haddad oder Chapetti verwendet, die sich aber im technisch relevanten Bereich zum Teil deutlich voneinander unterscheiden. Daher ist eine experimentelle Absicherung dieses Bereichs zwingend erforderlich. Im Rahmen dieser Arbeit wurden verschiedene Methoden zur experimentellen Absicherung miteinander verglichen, mit dem Ziel eine einfache und schnelle experimentelle Absicherung des KT-Diagramms zu ermöglichen. Die neue experimentelle Methode hat sich als nützliches Werkzeug zur Validierung von KT-Diagrammen erwiesen. Durch die Erzeugung von Kerben mittels eines Gravierlasers und die Durchführung der Versuche mit Potentialmessung kann das KT-Diagramm eines Werkstoffes schnell und mit wenig Aufwand validiert werden. T2 - 58. Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Stuttgart, Germany DA - 24.02.2026 KW - Schwingbruchmechanik KW - Ermüdungsfestigkeit KW - Kitagawa-Takahashi Diagramm KW - Gleichstrom-Potentialsonde PY - 2026 AN - OPUS4-65645 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Skrotzki, Birgit T1 - Radii of S-phase Al2CuMg in Al-alloy EN AW 2618A after different aging times at 190°C N2 - The dataset contains data from quantitative microstructural analysis of transmission electron microscopy (TEM) studies of the S-phase (Al2CuMg) radii in Al-alloy EN AW 2618A. The investigated material and the applied methods were described in detail in two publications. KW - Aluminium alloy KW - EN AW 2618A a KW - S-phase KW - Al2CuMg KW - Aging KW - Creep KW - Radii distribution KW - TEM PY - 2022 UR - https://doi.org/10.5281/zenodo.6659461 UR - https://doi.org/10.5281/zenodo.7625259 DO - https://doi.org/10.5281/zenodo.6659460 PB - Zenodo CY - Geneva AN - OPUS4-55067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Non-vegan flame-retardant (adjuvants in) biocomposites N2 - Emanating from developing flame retarded biocomposites, we have proposed renewable natural fibers (including keratin) taken from industrial waste as an authentic sustainable approach. More recently, we have investigated non-vegan flame retardant approaches. This paper loves to give you an insight into our ongoing projects on biogenic industrial wastes like leather, bone meal, and insects. Materials were characterized multi-methodically, flame retardant modes of action quantified, decomposition mechanism proposed, and synergisms explained. Considering the large quantities of leather waste (LW) in industrial-scale production, we underline LW as multifunctional bio-adjuvants. LW enhances the flame retardancy of poly(ethylene-vinyl acetate) (EVA) containing phosphorus flame retardants (P-FR). Products/by-products of the invertebrate and vertebrate farming, respectively, are promising bio-based adjuvants in flame retarded bio-epoxy thermosets. While the addition of bone meal yields the formation of an inorganic shield, protein-based powders from insects provide an intumescent behavior. In combination with a P-FR superior charring and self-extinguishing are obtained. Acknowledgement: In part of this work was supported by the Volkswagen Foundation grant “Experiment!” No. 97437. T2 - Fire and Polymers, workshop, ACS Division of Polymer Chemistry CY - Napa, California, US DA - 05.06.2022 KW - Fire behaviour KW - Renewable KW - Circular economy KW - Biocomposite PY - 2022 AN - OPUS4-55025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wachtendorf, Volker T1 - Untersuchung der Witterungsbeständigkeit komplexer Funktionalitäten von Polymerwerkstoffen durch künstliche Bewitterung: Flammschutz N2 - In den letzten Jahrzehnten wurde die Degradation der polymeren Matrix von flammgeschützten Polymeren eingehend untersucht. Erst in den letzten Jahren jedoch hat sich die Frage der Lebensdauer der Funktionalität des Flammschutzes selbst als wichtige Fragestellung herauskristallisiert, z.B. bei Kabeln. Deshalb sollte diese Fragestellung durch systematisch-variierte künstliche Klima- und Bewitterungstests an flammgeschützten Polymerwerkstoffen untersucht werden T2 - 50. Jahrestagung der Gesellschaft für Umweltsimulation (GUS) CY - Online meeting DA - 23.03.2022 KW - Flammschutz KW - Witterungsbeständigkeit KW - Langzeitbeständigkeit KW - UV KW - E&E PY - 2022 AN - OPUS4-54541 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Assessing the low cycle fatigue behaviour of additively manufactured Ti-6Al-4V: Challenges and first results N2 - The understanding of process-microstructure-property-performance (PMPP) relationships in additive manufacturing (AM) of metals is highly necessary to achieve wide-spread industrial application and replace conventionally manufactured parts, especially regarding safety-relevant applications. To achieve this understanding, reliable data and knowledge regarding material’s microstructure-property relationships (e.g. the role of defects) is needed, since it represents the base for future more targeted process optimizations and more reliable calculations of performance. However, producing reliable material data and assessing the AM material behaviour is not an easy task: big challenges are e.g. the actual lack of standard testing methods for AM materials and the occasional difficulties in finding one-to-one comparable material data for the conventional counterpart. This work aims to contribute to end this lack of reliable material data and knowledge for the low cycle fatigue behaviour of the most used titanium alloy in aerospace applications (Ti-6Al-4V). For this purpose, two sets of test specimens were investigated. The first set was manufactured from cylindrical rods produced by an optimized DED-L process and the second was manufactured from a hot formed round bar. The test specimens were cyclically loaded until failure in the low-cycle-fatigue (LCF) regime. The tests were carried out according to ISO 12106 between 0.3 to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behaviour is described and compared between materials and with literature values based on cyclic deformation curves and strain-based fatigue life curves. Besides, the parameters of Manson-Coffin-Basquin relationship were calculated. The microstructures (initial and after failure) and fracture surfaces were comparative characterized. Thereby, the focus lied on understanding the role of grain morphology and defects on the failure mechanisms and fatigue lifetimes. For this latter characterization, optical microscopy (OM), scanning electron microscopy (SEM) and micro computed tomography (µCT) were used. T2 - 4th International Symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Ti-6Al-4V KW - Additive manufacturing KW - Low cycle fatigue KW - Micro computed tomography KW - Microstructure PY - 2020 AN - OPUS4-50893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Dataset on the Creep Properties of EN AW-2618A Aluminum Alloy in the T61 and an overaged condition N2 - This publication contains comprehensive metadata and test results of constant force creep tests according to DIN EN ISO 204 on the aluminum alloy EN AW-2618A in the T61 condition (8 h/530 °C/quenching in boiling water followed by 28 h/195 °C/air cooling) and in an overaged condition (T61 + 1.000 h/190 °C). The test temperatures cover 160 °C, 180 °C, 190 °C, and 230 °C, and the initial stresses range between 40 MPa and 290 MPa. KW - Creep KW - Aging KW - Overaging KW - Aluminum alloy KW - EN AW-2618A KW - High temperature PY - 2025 DO - https://doi.org/10.5281/zenodo.15744297 PB - Zenodo CY - Geneva AN - OPUS4-63572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Low-Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - The nickel-base superalloy Inconel 718 (IN718) is one of the most commonly used Ni-based superalloys for high temperature structural applications for its remarkable strength, as well as creep, fatigue, and corrosion resistance up to 650 °C. While IN718 has traditionally been employed as cast or wrought material, it is difficult to machine because of its high strength and toughness. The additive manufacturing of IN718 components made by metal AM has thus gained extensive attention to produce expensive near-net shaped components of high-temperature alloys such as IN718, for it saves material and costs in processing and machining steps. Among all metal additive manufacturing (AM) technologies, laser powder bed fusion (PBF-LB/M) is the most widespread, IN718 being one of the most common alloys produced with it. However, high cooling rates associated to the PBF-LB/M process, hinders the primary strengthening phases γ’’ and γ’ to form, as these cooling rates induce a dislocation cellular substructure, at which walls primary Laves phases bind segregating Nb, Ti and Mo. Many of the therefore needed heat-treatment strategies can then promote Laves-phase transformation into the stable δ phase along the cell and grain boundaries. Laves and δ phases, as well as grain-boundary primary carbides may have adverse effects on mechanical properties. The mostly needle-shaped δ phase was namely found to have a detrimental effect on creep rupture life while no direct effect on LCF fatigue life was evident. In this work room- and high-temperature (650 °C) low-cycle fatigue behavior of PBF-LB/M IN718 is investigated in the four-step heat-treated state and compared to wrought IN718. The microstructure of both materials is characterized across length scales via microscopy methods. The fatigue life at room temperature of the PBF-LB/M IN718 material is slightly lower than that for the wrought material, which is reversed at 650 °C. The cyclic stress response for both materials is marked by cyclic softening that is more pronounced at higher test temperatures. Multiple secondary cracks form at high strain amplitudes, at both room and high temperatures. High testing temperatures enhance specially crack formation at the transitions of regions between elongated grains and columns of stacked grains with ripple patterns in the PBF-LB/M material. Additional to this behavior, pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients. T2 - EUROMAT 2025 CY - Granada, Spain DA - 14.09.2025 KW - Additive manufacturing KW - Low-cycle fatigue KW - Microstructural characterization KW - Ni-base superalloy PY - 2025 AN - OPUS4-64354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni-Based Superalloys Exemplified for CMSX-6 N2 - The identification of process-structure-property relationships of materials inevitably requires the combination of research data from different measurements. Therefore, the concepts related to FAIR (findable, accessible, interoperable, reusable) data handling, increasingly reported in literature, are particularly important in the materials science and engineering domain. However, they have not yet been integrated into a single, overarching methodological framework, particularly for reference data. Here, we introduce such a framework, which covers data generation, documentation, handling, storage, sharing, data search and discovery, retrieval, and usage. Furthermore, we prototypically implement it using a real dataset with creep data of a single-crystal CMSX-6 Ni-based superalloy. The implementation is traceable and permanently accessible through open repositories. The individual elements considered in the framework ensure the functionality and usability of the data and, thus, the adherence to the FAIR principles. In conjunction with this, we present a definition for reference data of materials. Our definition underlines particularly the importance of a comprehensive documentation, e.g., on material provenance, data processing procedures, and the software and hardware used, including software-specific input parameters, as these details enable data users or independent parties to assess the quality of the datasets and to reuse and reproduce the results. Reference data that is managed according to the proposed framework can be used to advance knowledge in the materials science and engineering domain, e.g., by identifying new process-structure-property relations. T2 - The 20th International Conference on Strength of Materials CY - Kyoto, Japan DA - 02.06.2025 KW - NFDI-MatWerk KW - Referenzdaten KW - Data schema KW - Creep PY - 2025 AN - OPUS4-63428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Han, Ying A1 - Matzak, Kathrin A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 data schema for elevated temperature tensile data of Ni-based superalloys N2 - Strength characteristics, such as proof strength and tensile strength, of metallic materials are usually measured at room temperature. However, for high-temperature materials, the values at operational temperatures are equally important for analyzing the mechanical behavior of components or for designing purposes. Elevated temperature tensile tests (often referred to as hot tensile tests) generally enable the measurement of the same material parameters as those obtained at room temperature. Typically, tensile and proof strength, elongation after fracture, and reduction of area are analyzed, with the focus often being on proof strength. The attached data schema for elevated temperature tensile tests was developed within the German NFDI-MatWerk initiative (https://nfdi-matwerk.de/). It builds on a previously published creep data schema and follows a reference data methodology that has also been previously outlined. The presented schema constitutes a structured approach for collecting all relevant information on an elevated temperature tensile test experiment. Overall, this development, as defined in the previously published data schema for creep data, aims to provide a comprehensive hierarchical data description that can be implemented in data management platforms (such as electronic laboratory notebooks), facilitate consistent quality assessment across different users and data providers, and promote the alignment of datasets to the FAIR principles by providing easy interoperability and full reusability. The presented schema was initially developed for datasets of Ni-based high-temperature alloys. However, thanks to its modular structure, it can also be applied to tensile tests of various metallic and other materials. Although the focus is on elevated temperature tensile testing, the data schema also offers a solid foundation for documenting room temperature tensile tests. In such cases, an adjustment of the requirement profile might be necessary, and categories or entries specific to mechanical testing at elevated temperatures, such as “temperature-measuring system”, “specified temperature”, or “soaking time”, become irrelevant. Overall, a detailed approach was followed to ensure the collection of all relevant information, including both metadata and test results. This includes, for example, comprehensive descriptions of the material’s manufacturing history and of the laboratory equipment, and basic strength and deformation characteristic values. The resulting data schema aims to support the description and identification of high-quality datasets, which may qualify as reference data of materials. Our current definition of reference data of materials has been published elsewhere. It should be noted, however, that not all research datasets —depending on their origin and purpose— require this full level of detail. Nevertheless, the presented data schema can support data providers in evaluating the completeness and value of their datasets. This version of the data schema covers elevated temperature tensile tests on both single- and polycrystalline specimen materials. The terminology is aligned with DIN EN ISO 6892-1 and DIN EN ISO 6892-2. It is designed to record the use of temperature measurement using thermocouples and the use of contacting extensometer systems. The requirement profile refers to the highest quality class of reference data, taken from calibrated instruments, and which shall enable the following usages: 1. Checking one's own elevated temperature tensile test results on nominally similar material 2. Verification of own testing set-up (e.g., by testing the same or a similar material) 3. Using the data as input data for simulations in the context of design or alloy development KW - NFDI MatWerk KW - Referenzdaten KW - Zugversuch KW - CMSX-6 KW - Datenschema KW - NFDI MatWerk KW - CMSX-6 KW - Data schema KW - Reference data KW - Tensile test PY - 2025 UR - https://doi.org/10.5281/zenodo.17846436 DO - https://doi.org/10.5281/zenodo.17846435 PB - Zenodo CY - Geneva AN - OPUS4-65190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Yang, Fan A1 - Rethmeier, Michael T1 - Toward prediction and insight of porosity formation in laser welding: A physics-informed deep learning framework N2 - The laser welding process is an important manufacturing technology for metallic materials. However, its application is often hindered by the occurrence of porosity defects. By far, an accurate prediction of the porosity defects and an insight into its formation mechanism are still challenging due to the highly nonlinear physics involved. In this paper, we propose a physics-informed deep learning (PIDL) framework by utilizing mechanistic modeling and experimental data to predict the porosity level during laser beam welding of aluminum alloys. With a proper selection of the physical variables (features) concerning the solidification, liquid metal flow, keyhole stability, and weld pool geometry, the PIDL model shows great superiority in predicting the porosity ratio, with a reduction of mean square error by 41 %, in comparison with the conventional DL model trained with welding parameters. Furthermore, the selected variables are fused into dimensionless features with explicit physical meanings to improve the interpretability and extendibility of the PIDL model. Based on a well-trained PIDL model, the hierarchical importance of the physical variables/procedures on the porosity formation is for the first time revealed with the help of the Shapley Additive Explanations analysis. The keyhole ratio is identified as the most influential factor in the porosity formation, followed by the downward flow-driven drag force, which offers a valuable guideline for process optimization and porosity minimization. KW - Laser beam welding KW - Physics-informed deep learning KW - Porosity prediction KW - Feature fusion KW - Hierarchical importance PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624708 DO - https://doi.org/10.1016/j.actamat.2025.120740 VL - 286 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Chaurasia, Prashant Kumar A1 - Fabry, Çağtay A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Tandem-GMAW: advanced pulsed and short cicuiting process mode experimental data N2 - This dataset consists of raw recordings for 5 Tandem gas metal arc welding experiments (Tandem-GMAW / T-GMAW). KW - T-GMAW KW - High power welding KW - Deposition efficiency KW - Life Cycle Assessment PY - 2025 DO - https://doi.org/10.5281/zenodo.17951724 PB - Zenodo CY - Geneva AN - OPUS4-65206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Parametric study of the laser energy absorption in high-power laser beam welding N2 - Laser energy absorption on the keyhole wall is decisive for the thermodynamic behavior and the resultant weld properties in the high-power laser beam welding process. However, its highly transient nature on a microsecond scale makes the quantitative analysis challenging. In this paper, the influence of the relevant welding parameters on laser energy absorption is studied statistically by utilizing multiphysical modeling, in which the three-dimensional transient keyhole dynamics and thermo-fluid flow are calculated. A dynamic mesh adaption technique and a localized level-set-based ray-tracing method are employed to improve the model accuracy further. The results show that the focus position has a remarkable effect on the time-averaged laser absorption, and in contrast, the laser energy distribution regime is only slightly influenced by the welding speed in the studied parameter range (1.5–3.0 m/min). The absorption ratio of the laser energy on the keyhole front wall decreases with increasing welding speed and increases with upward-moving focus positions. The comparison between the calculated results and the experimental measurements ensures the validity of the proposed model. T2 - International Congress of Applications of Lasers & Electro-Optics 2024 CY - Los Angeles, CA, USA DA - 03.11.2024 KW - Laser beam welding KW - Laser energy absorption KW - Weld pool KW - Parametric study KW - Multiphysics modeling PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616070 DO - https://doi.org/10.2351/7.0001537 SN - 1042-346X VL - 36 IS - 3 SP - 1 EP - 6 PB - AIP Publishing AN - OPUS4-61607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bevilacqua, Tommaso A1 - Gumenyuk, Andrey A1 - Habibi, Niloufar A1 - Hartwig, Philipp A1 - Klawonn, Axel A1 - Lanser, Martin A1 - Rethmeier, Michael A1 - Scheunemann, Lisa A1 - Schröder, Jörg T1 - Large-scale thermo-mechanical simulation of laser beam welding using high-performance computing: A qualitative reproduction of experimental results N2 - Laser beam welding (LBW) is a non-contact joining technique that has gained significant importance in modern industrial manufacturing. One potential problem, however, is the formation of solidification cracks, which particularly affects alloys with a pronounced melting range. The aim of the present work is the development of computational methods and software tools to numerically simulate LBW. In order to obtain a sufficiently accurate solution, a large number of finite elements has to be used. Therefore, a highly parallel scalable solver framework, based on the software library PETSc, was used to solve this computationally challenging problem on a high-performance computing architecture. Finally, the experimental results and the numerical simulations are compared. They are found to be in good qualitative agreement, which confirms the validity of the numerical simulations and allows for a better interpretation of the experimentally observed strain distribution. KW - Laser beam welding KW - Thermo-mechanical processes KW - Solidification cracking KW - High-performance computing KW - Domain decomposition methods PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652902 DO - https://doi.org/10.1016/j.rineng.2025.108827 SN - 2590-1230 VL - 29 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-65290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Chunliang A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Phase-field simulation of the dendrite fragmentation by electromagnetic stirring in AA5754 aluminum alloy laser beam welding N2 - A phase-field model including magnetic field induced dendrite fragmentation was established and applied to the cases with different initial crystal nuclear positions for AA5754 aluminum alloy electromagnetic laser beam welding. Compare the calculated results that include dendrite fragmentation caused by the thermal electromagnetic Lorentz force with the results that consider only the thermal electromagnetic Lorentz force, without fragmentation, at the characteristic time instants. Both in the early and late stages, the small fragmentation at the dendrite tip promotes the number of higher-order branches and their growth, especially in the direction perpendicular to the solidification. The later stage fragmentation has the possibility of breaking one grain into several, which verifies the possibility of grain refinement caused by dendrite fragmentation. The fracture surface caused by fragmentation also makes more solid-liquid interfaces and their growth. In addition, the cases with different initial nuclear positions were compared. The grain growth in the low-temperature zone can be inhibited by the equiaxed grains' fragmentation at the high-temperature area (179.8 μm² and 14.7 % start at the center, 115.4 μm² and 9.4 % start at the high-temperature corner, 134.3 μm² and 10.9 % start at the low-temperature corner), which is another kind of grain refinement by the dendrite fragmentation. This kind of inhibition effect on grain growth in the low-temperature region will be enhanced with the increasing time interval between the two crystal nuclei’ appearance (179.8 μm² and 14.7 % when virtual grains appear at t = 4.3803 s and t = 4.3803 s, 134.3 μm² and 10.9 % at t = 4.0977 s and t = 3.9564 s, and 115.4 μm² and 9.4 % at t = 3.8151 s and t = 3.5325 s). KW - Laser beam welding KW - Electromagnetic KW - Aluminum alloys KW - Phase field method KW - Equiaxed grain KW - Dendrite fragmentation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656610 DO - https://doi.org/10.1016/j.cwe.2025.100014 SN - 3117-4159 VL - 35 IS - 1 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-65661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of the effect of an oscillating metal vapor plume on the keyhole and molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by experimental and numerical methods. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer–Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the high-temperature region in the molten pool. The probability of keyhole collapse at the bottom increases 17% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and keyhole collapse is obtained. The developed model has been validated by experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587978 DO - https://doi.org/10.2351/7.0001094 SN - 1938-1387 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 PB - AIP Publishing CY - Melville, NY AN - OPUS4-58797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of the effect of the metal vapor plume on the keyhole and the molten pool behavior during deep penetration laser beam welding N2 - The effect of the oscillating metal vapor plume on the keyhole and molten pool behavior during the laser beam welding of AlMg3 aluminum alloys is investigated by the experimental and numerical method. The real-time height of the metal vapor plume is measured by high-speed camera observation. The obtained experimental results are used to evaluate the additional heating source and laser beam attenuation caused by the scattering and absorption based on the Beer-Lambert theory. Furthermore, the dynamic behavior of the metal vapor plume is incorporated into a 3D transient heat transfer and fluid flow model, coupled with the ray tracing method, for the laser beam welding of the AlMg3 alloy. It is found that the additional heating resulting from the scattered and absorbed laser beam energy by the metal vapor plume significantly expands the shape of the molten pool on the top region. Moreover, the oscillating metal vapor plume caused the fluctuation of the molten pool shape. The probability of keyhole collapse at the bottom increases significantly to 72% due to the oscillating laser power induced by the laser beam attenuation. The internal interplay between the metal vapor plume, molten pool shape, and the keyhole collapse are obtained. The developed model has been validated by the experiments, which shows a good agreement. T2 - International Congress of Applications of Lasers & Electro-Optics 2023 CY - Chicago, Illinois, USA DA - 16.10.2023 KW - Deep penetration laser beam welding KW - Numerical simulation KW - Oscillating vapor plume KW - Keyhole collapse PY - 2023 SP - 1 EP - 10 AN - OPUS4-58841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bachmann, Marcel A1 - Putra, Stephen Nugraha A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Pusbatzkies, Pablo A1 - Rethmeier, Michael T1 - Elucidation of the Laser Beam Energy Attenuation by the Vapor Plume Formation during High Power Laser Beam Welding N2 - In high-power laser beam welding, a common phenomenon is the formation of a keyhole caused by the rapid evaporation of the material. Under atmospheric pressure, this evaporation generates a vapor plume that interacts with the laser beam, leading to energy attenuation and scattering of the laser radiation along its path. These interactions affect the stability of the process and the overall weld quality. This study investigates the influence of the vapor plume on the weld pool and keyhole dynamics during high-power laser beam welding of AlMg3 aluminum alloy through experimental and numerical approaches. The primary goal is to identify key vapor plume characteristics, particularly its length fluctuations, and to improve the accuracy of the numerical models. To achieve this, an algorithm was developed for the automated measurement of the vapor plume length using high-speed imaging and advanced data processing techniques. The measured plume length is then used to estimate the additional vapor heating and laser energy attenuation using the Beer–Lambert law. A refined numerical CFD model, incorporating 3D transient heat transfer, fluid flow, and ray tracing, was developed to evaluate the vapor plume’s impact. Results show that already the time-averaged plume length effectively captures its transient influence and aligns well with experimental weld seam geometries. Additionally, energy scattering and absorption caused by the vapor plume led to a wider weld pool at the top surface. The study also shows an increased percentage of keyhole collapses due to the reduced laser power absorption at the keyhole bottom, further highlighting the importance of accurately modeling vapor plume effects. T2 - International Congress of Applications of Lasers & Electro-Optics 2025 CY - Orlando, USA DA - 12.10.2025 KW - Laser beam welding KW - Vapor plume formation KW - Weld pool KW - Keyhole dynamics KW - Numerical modeling PY - 2025 SP - 1 EP - 10 AN - OPUS4-64817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Tikana, Ladji A1 - Uhlemann, Patrick A1 - Thärig, Steffen A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - KupferDigital mechanical testing datasets N2 - The KupferDigital project aims to develop digital methods, tools, and data space infrastructures for digitalizing the entire life cycle of copper materials. The mechanical testing process is one of the main chains of such life cycles which generates lots of important testing data about the mechanical properties of the materials and their related materials and testing metadata. To train the digitalization of the mechanical testing process, different kinds of copper alloys were provided for this project, and their mechanical properties were measured by typical methods like Brinell and Vickers hardness and tensile testing. The primary raw testing data as well as the secondary datasets of these tests are provided. The detailed materials specifications, the utilized mechanical testing methods, and provided datasets are described in the content file. The test data files of heterogeneous structures are processed by the KupferDigital digital tools to be converted to standardized machine-readable data files. KW - Copper alloys KW - Dataset KW - Tensile testing KW - Mechanical testing KW - Hardness test PY - 2023 DO - https://doi.org/10.5281/zenodo.7670582 PB - Zenodo CY - Geneva AN - OPUS4-57038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - LMD coatings as filler material for laser beam welded 30 mm thick plates N2 - The development of high energy laser sources enables single-pass welds of thick plates up to 30 mm, but often additional materials are needed to influence the properties of the weld seams. However, the homogenous distribution of filler materials in form of e.g. electrodes is only possible up to 7 mm while the elements are only traceable up to a depth of 14 mm. To overcome this problem a two-step process is used where first the edges of the weld partners are coated with the filler material by laser metal deposition (LMD) and afterwards are welded by laser beam. Single-pass welds with electromagnetic weld pool support of 30 mm thick S355 J2+N-plates with austenitic AISI 316L-coatings were investigated as well as the influence of the coatings to the penetration depth of the laser beam without electromagnetic weld pool support in double-sided joints. The weld seams were tested by X-ray inspection and cross sections. T2 - 11th CIRP Conference on Photonic Technologies [LANE 2020] CY - Online meeting DA - 07.09.2020 KW - Penetration depth KW - Laser metal deposition (LMD) KW - Laser beam welding KW - Filler material distribution PY - 2020 AN - OPUS4-51276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröpfer, Dirk T1 - Werkstoffsichere Dickblechschweißung und KI - Ressourceneffizienz für die Energiewende N2 - Die Energiewende erfordert sichere und beanspruchungsgerechte Schweißverbindungen für Windenergieanlagen, Wasserstoff-Pipelines und Speicher. Hochfeste Stähle ermöglichen leichtere Strukturen und reduzieren den Materialverbrauch, was zu einer ressourceneffizienten Fertigung mit geringeren CO₂-Emissionen führt. Das Projekt fokussiert auf KI-gestützte Fertigungs- und Reparaturstrategien, insbesondere beim Unterpulverschweißen, um fehlerfreie Verbindungen und Kaltrissvermeidung sicherzustellen. Ergänzend werden Prüf- und Bewertungskonzepte für die H₂-Readiness sowie Normungsgrundlagen entwickelt, um die Ergebnisse in Richtlinien und Regelwerke wie DIN, DVS und DVGW zu integrieren. T2 - Mitgliederversammlung 2025 der Forschungsvereinigung Stahlanwendung e. V. CY - Essen, Germany DA - 17.12.2025 KW - Werkstoffsicherheit KW - Kaltrissvermeidung KW - H₂-Readiness KW - KI-gestützte Fertigung KW - Prozessüberwachung KW - Normung und Regelwerke KW - Ressourceneffizienz KW - Prüf- und Bewertungskonzepte KW - Hochfeste Stähle KW - Schweißtechnische Reparatur PY - 2025 AN - OPUS4-65244 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Yang, Fan A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical study on the temperature characteristic of material absorptivity and its significance in high-power laser beam welding N2 - The absorptivity of metallic materials plays an important role in high-power laser beam welding. It affects the amount of absorbed laser power leading to the heating and melting of the surfaces to be joined and is highly dependent on the temperature. Nonetheless, this key characteristic is often ignored in numerical simulations and an empirical parameter determined by trial-and-error approaches is rather implemented to calibrate the results. In the present work, the temperature dependence of laser absorption is included in a three-dimensional multiphase numerical model considering the coupled fluid flow and heat transfer. The calculated laser absorption is determined by the temperature-dependent material properties, laser characteristics, and incident angle of the laser beam. It is found that the temperature dependence of the laser absorption is crucial for accurately determining the keyhole and weld pool geometries, which is validated by experimental measurements using 304 austenitic steel. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 15.09.2024 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool KW - Keyhole dynamics KW - Numerical modelling PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616146 DO - https://doi.org/10.1016/j.procir.2024.08.179 VL - 124 SP - 585 EP - 589 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-61614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng T1 - Prediction of porosity formation in high power laser beam welding using physics informed machine learning framework N2 - The applications of the high-power laser beam welding process are often hindered by the occurrence of the porosity defect. However, an accurate prediction and an insight of the porosity formation are still challenging due to the highly nonlinear physics involved in the dynamic weld pool and keyhole behaviours. In this paper, the effects of relevant physical variables related to the porosity defect are evaluated by utilizing mechanistic modelling and experimental data within a physics-informed machine learning (PIML) framework. With a proper selection of the physical variables (features) in the aspects of keyhole stability, liquid metal flow and weld pool geometry, which correspondingly describes the bubble formation, bubble movement and bubble capture by the solidification front, the PIML shows great superiority in predicting the porosity ratio in the laser welding of aluminium in comparison with conventional ML model using welding parameters. The Shapley Additive Explanations analysis is employed to provide a hierarchical importance of the variables on the defect formation. T2 - 77th IIW Annual Assembly and International Conference CY - Rhodes, Greece DA - 07.07.2024 KW - Laser beam welding KW - Machine learning KW - Porosity KW - Modelling PY - 2024 AN - OPUS4-61610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Willms, Thomas T1 - Beware the artifact: Generation of ellagic acid and related species during atmospheric solid analysis probe (ASAP) measurements of iron gall inks and tannins in the negative ionization mode N2 - A detailed comparative analysis of the results of atmospheric solid analysis probe (ASAP) mass spectrometry of inks, tannins, and gallic acid (GA) in the negative ionization mode was performed. Results obtained for tannin by ASAP have been compared with those obtained with electrospray ionization (ESI). Apart from the GA ion, measurements frequently also yielded anions corresponding to association products and condensation products. At zero collision energy, pure GA gave a dimeric adduct (m/z 339); the formation of ions at m/z 303 and 304 was favored by increased temperatures and collision energies. In the case of inks, the subsequent dehydrogenation of such species to ellagic acid (EA) (m/z 301) was attributed to the oxidative effect of the iron III ion. On the basis of the results, a modification of the “standard ink protocol” has been suggested. Furthermore, several yet non‐described breakdown products and radical ion species of GA and EA ions were identified. KW - Ink research KW - ASAP KW - Ellagic acid KW - Gallic acid KW - Metacyclophane KW - Tannic acid PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659252 DO - https://doi.org/10.1002/jms.70045 SN - 1076-5174 VL - 61 IS - 4 SP - 1 EP - 20 PB - Wiley CY - Chichester AN - OPUS4-65925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Formation of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - AISI 316L KW - Additive Manufacturing KW - Computed Tomography KW - Creep KW - Laser Powder Bed Fusion KW - Microstructure KW - PBF-LB/M/316L PY - 2024 AN - OPUS4-60295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Shakeel, Y. A1 - Schriever, Sina A1 - Gedsun, A. A1 - Forti, M. A1 - Jordan, Hans A1 - Han, Ying A1 - Baer, O. A1 - Aversa, R. A1 - Olbricht, Jürgen A1 - Hammerschmidt, T. A1 - Hickel, T. A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 Data schema for creep data of Ni-based superalloys including a comprehensive documentation of test results and metadata N2 - This data schema was developed within the infrastructure use case IUC02: “Framework for curation and distribution of reference datasets” of the consortium NFDI-MatWerk. It intends to define a structured approach for collecting all required information on a creep experiment using the established terminology of the respective test standard ISO 204:2022 and additional terminology agreed upon by the domain experts. The individual entries are grouped according to their content type and sub-summarized under respective headlines, thereby suggesting a basic categorization and a related hierarchy of concepts. This hierarchy can be similarly applied to other test methods and different metallic (and other) materials. In version 1.1 some editorial and formal changes were made. KW - NFDI-MatWerk KW - Digitalisierung KW - Referenzdaten KW - Kriechen KW - Ni-based Superalloys PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611629 DO - https://doi.org/10.5281/zenodo.11668375 PB - Zenodo CY - Geneva AN - OPUS4-61162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio T1 - Determination of the fatigue limit and initial crack length by means of fracture mechanics N2 - The fatigue design of metallic components is usually based on two different approaches, namely total life and damage tolerance. The former takes into account both the initiation and propagation stages. The latter is based on fracture mechanics and needs an initial defect, which propagates until the critical size under cyclic loading, provided it is large enough. In this case, a residual life rather than a total life is obtained. The overall lifetime of a cyclically loaded structure involves four consecutive stages: a) crack initiation; b) propagation of microstructurally short cracks; c) propagation of physically/mechanically short cracks; d) propagation of long cracks. Considering the propagation from the short crack regime, the damage tolerance approach can be extended to adequately calculate the total life of a component. The fatigue strength of metallic materials containing defects depends on the non-propagation condition of small cracks emanating from these defects. In this work, the presence of mechanically short cracks from the beginning of the component's life is considered. Consequently, the methodology of analysis must be able to treat adequately local ligament yielding effects typical for short cracks and must include the thorough description of the crack closure effect up to the long-crack regime. In the analysis based on long cracks, the linear-elastic condition is mostly satisfied which allows the use of the linear elastic parameter ΔK for describing the crack driving force. On the contrary, this assumption is not adequate for mechanically short cracks because the crack depth is in the order of the plastic zone. Instead, an elastic-plastic driving force should be considered. Furthermore, the gradual build-up of the plasticity-induced crack closure effect must be considered, which implies a transition from the intrinsic (effective) threshold value, ΔKth,eff, to the long-crack threshold, ΔKth,LC. The effective component is a material parameter which is dependent on the elastic properties and crystal lattice. The gradual build-up of crack-closure is described by ΔKth,op which is a function of the plastic properties, grain-size, environment conditions, load ratio and crack-depth. The crack closure can be characterized experimentally by the so-called cyclic R-curve. Some other crack closure effects, such as roughness or oxide-debris induced, might be incorporated as well. The knowledge of the cyclic R-curve can be useful to determine the largest non-propagating crack size at the material fatigue limit. This is realised by means of the so-called cyclic R-curve analysis: The tangent criterion between the driving force and the cyclic R-curve define the transition between crack arrest and propagation. In this regard, a0 is defined as that crack depth which will only grow into a non-propagating crack due to the development of crack closure. The procedure outlined briefly here has been successfully applied to the determination of the fatigue limits of steel weldments. Considering the stochastic distribution of the weld geometric parameters (namely, weld toe radius, the flank angle, and the excess weld metal) it is possible to perform a full probabilistic cyclic R-curve analysis and determine this way the statistical distribution of the initial crack size at the weld toe at the fatigue limit. T2 - Virtual Conference on Mechanical Fatigue CY - Online meeting DA - 09.09.2020 KW - Cyclic R-curve KW - Fracture Mechanics KW - Fatigue Strength KW - Short Crack Propagation PY - 2020 AN - OPUS4-51238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Bruno, Giovanni A1 - Hilgenberg, Kai T1 - Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading N2 - The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the asuilt components; and (c) residual stresses, which are very often present in the as‐built parts and need to be removed by post‐fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics‐based approaches which, unlike common methodologies, cover the specific characteristics of so‐called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L‐PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L‐PBF components KW - L‐PBF KW - Fatigue KW - Fracture KW - Defects PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525822 DO - https://doi.org/10.3390/met11050709 VL - 11 IS - 5 SP - 709 PB - MDPI CY - Basel AN - OPUS4-52582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe T1 - The effect of the environmental conditions on the threshold against fatigue crack propagation N2 - The threshold against fatigue crack propagation (ΔKth) is a crucial parameter for the damage tolerance assessment of engineering components subjected to cyclic loading and it is composed by two distinct components, one intrinsic, dependent on the elastic material properties and the lattice type, and one extrinsic, related to the occurrence of crack closure effects. An important issue is that several factors can influence ΔKth and, in general, the fatigue crack propagation behavior. In this work, the influence of the experimental procedure, air humidity, stress ratio and test frequency on da/dN-ΔK data has been investigated. Results are discussed with their potential causes and consequences on the calculations of the residual lifetime. KW - Fatigue crack propagation threshold KW - Crack closure effect KW - Experimental procedure KW - Environmental conditions PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544905 DO - https://doi.org/10.1016/j.prostr.2022.03.030 VL - 38 SP - 292 EP - 299 PB - Elsevier B.V. AN - OPUS4-54490 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Jiangchao A1 - Madia, Mauro A1 - Schurig, Michael A1 - Kruse, Julius A1 - Conrad, Fabian A1 - Schlums, Hartmut A1 - Kontermann, Christian A1 - Zerbst, Uwe T1 - On the use of representative specimens for the structural integrity assessment of safety-relevant rotating components N2 - Safety-relevant components, for which a failure in service could have catastrophic consequences, are usually designed for extremely low probability of failure and they are subjected to stringent part qualification procedures according to guidelines set by regulatory agencies. Manufacturers are often forced to perform tests on full scale or scaled components to ensure the structural integrity under defined loading conditions, which usually implies a huge experimental and financial effort. Therefore, companies try to develop new strategies such as digital twins, which allow to massively reduce costs, without compromising safety. This work presents a new quasi-static testing and assessment concept, the main idea of which is to replace, or at least reduce, the experimental testing on components by testing specimens representative of the component. Fracture mechanics specimens have been designed iteratively by numerical simulations to match the stress state at the crack-tip of the maximum permissible defect defined by regulatory agencies for the component. Potentially, the major benefit of the proposed approach is that the tests can be performed on conventional laboratory testing machines. The effectiveness of the methodology is demonstrated in case of the structural integrity assessment of a Ni-base superalloy aero-engine turbine disk at overspeed conditions. KW - Structural integrity KW - Turbine disk KW - Burst KW - Fracture mechanics KW - Representative specimens KW - Quasi-static testing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624208 DO - https://doi.org/10.1016/j.engfracmech.2024.110710 SN - 0013-7944 VL - 314 SP - 1 EP - 23 PB - Elsevier Ltd. AN - OPUS4-62420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue crack growth behavior of Alloy 247DS brazed joints at high temperatures N2 - Gas turbine components made of nickel-based alloys can be repaired through diffusion brazing. However, process-induced imperfections, defects within the brazing zone, and material property mismatches between the braze alloy and base material may facilitate crack initiation and propagation, ultimately leading to early component failure. To gain insight into the crack growth mechanism and quantitatively characterize fatigue crack growth behavior within brazing zones, fatigue crack growth (FCG) experiments were conducted on brazed joint specimens of nickel-based alloy Alloy 247DS at a temperature of 950 ◦C and a stress ratio R = 0.1. The FCG tests were complemented by fractographic and microstructural analyses, to elucidate the relationship between crack growth mechanisms and the microstructure of the brazed joint. The results demonstrate stable crack propagation within the brazing zone and the nickel-based braze alloy. The latter contains brittle eutectic boride phases and intermetallic phases that reduce the resistance to crack propagation compared to the parent material. This study demonstrates the applicability of standard FCG experimental procedures to fusion zones, thereby enabling a preliminary understanding of crack growth behavior in brazing zones. KW - Diffusion brazing KW - High-temperature fatigue crack growth KW - Nickel-based alloys KW - Alloy 247DS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615250 DO - https://doi.org/10.1016/j.msea.2024.147488 SN - 0921-5093 VL - 918 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-61525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanna, Naveen T1 - Ermittlung von Kitagawa-Takahashi-Diagrammen mittels Gleichstrom-Potentialsondenmessungen N2 - Das Kitagawa-Takahashi Diagramm ist ein wichtiges Werkzeug zur Beschreibung der ausgeprägten Langzeitfestigkeit fehlerbehafteter Bauteile. Insbesondere im technisch relevanten Übergangsbereich unterscheiden sich jedoch die verwendeten Modelle. Daher ist für eine sichere Aussage eine experimentelle Absicherung in diesem Bereich zwingend notwendig. In dieser Arbeit wird eine Methode vorgestellt, die eine einfache und schnelle Absicherung des Verlaufs im Übergangsbereich erlaubt. Hierzu werden in Flachproben mittels eines Gravierlasers scharfe Kerben mit einer definierten Breite und Tiefe eingebracht. Die so präparierten Proben werden mit blockweise steigender Last bis zum Bruch ermüdet. Die Erkennung von Anrissen erfolgt mittels einer Gleichstrom-Potentialsonde mit der auch die Länge des Lastblocks gesteuert wird. T2 - Tagung AK-Bruch 2025 CY - Cologne, Germany DA - 18.02.2025 KW - Ausgeprägte Langzeitfestigkeit KW - Materialdefekte KW - KT-Diagramm KW - Gleichstrom-Potentialsonde PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625992 AN - OPUS4-62599 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hickel, Tilmann A1 - Richter, Silke A1 - Bitzek, E. A1 - Ávila Calderón, Luis A1 - Gedsun, A. A1 - Forti, M. A1 - Hammerschmidt, T. A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 Definition for Reference Data of Materials N2 - This definition was agreed within the infrastructure use case IUC02 “Framework for curation and distribution of reference datasets” of the consortium NFDI-MatWerk. It is broadly formulated to cover experimental and simulation MSE data and will be developed further in agreement with the MSE community. KW - Referenzdaten KW - Digitalisierung KW - NFDI-MatWerk KW - Research Data Management KW - Reference Data PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611688 DO - https://doi.org/10.5281/zenodo.11667673 PB - Zenodo CY - Geneva AN - OPUS4-61168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scacco, F. A1 - Zerbst, Uwe A1 - Meneghetti, G. A1 - Madia, Mauro T1 - Comparison between PSM and IBESS approaches for the fatigue life estimation of weldments N2 - In the framework of the fatigue assessment of welded components, several methods are available in design standards such as the nominal stress, hot-spot stress, notch stress and linear elastic fracture mechanics approaches. The present paper aims at comparing two advanced local approaches for the fatigue strength assessment of different welded joints made of steel. The first one is IBESS which is based on short crack fracture mechanics. The second one is the PSM which instead involves the strain energy density approach. Both methods will be briefly presented, and the fatigue life prediction results discussed. The results obtained for the joint geometries considered in this work show advantages and drawbacks of the approaches, which are thoroughly analysed as well. KW - Fatigue KW - Welded joints KW - FAT class KW - IBESS KW - Peak stress method (PSM) KW - Finite element (FE) PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545139 DO - https://doi.org/10.1007/s40194-022-01284-7 SP - 1 EP - 23 PB - Springer AN - OPUS4-54513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Tiago A1 - Blasón Gonzalez, Sergio A1 - Madia, Mauro A1 - Kruse, Julius A1 - Benedetti, Matteo T1 - Determination of fatigue crack propagation thresholds using small-scale specimens N2 - The damage tolerance approach is widely used in the design and estimation of inspection intervals of safety-relevant metallic components subject to fatigue loading. The approach relies on the knowledge of the fatigue crack propagation characteristics, wherein a relevant role is played by the fatigue crack propagation threshold. Nevertheless, the use of material data determined by testing on conventional specimens is not straightforward in the case of thin-walled components such as turbine blades or additively manufactured parts, in which the local variation of material properties in highly stressed regions must be considered. In these cases, the possibility of investigating the fatigue crack propagation properties on a limited portion of material is crucial. For this purpose, a new test procedure has been developed for small-scale specimens which allows the determination of the intrinsic fatigue crack propagation threshold and the near-threshold regime. The validity and limitations of the method are demonstrated on the high strength steel S960QL, along with a comparison with data determined by testing on conventional geometries. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue crack propagation threshold KW - Small-scale specimens KW - High strength steel KW - Crack-tip constraint KW - Damage tolerance PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544967 DO - https://doi.org/10.1016/j.prostr.2022.03.031 SN - 2452-3216 VL - 38 SP - 300 EP - 308 PB - Elsevier B.V. AN - OPUS4-54496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Werner, Tiago T1 - Estimation of the Kitagawa-Takahashi diagram by cyclic R curve analysis N2 - The Kitagawa-Takahashi (KT) diagram is a proven concept for describing the fatigue limit in presence of a defect or crack. It can be determined empirically with great experimental effort. It can also be estimated by means of the El Haddad relationship if the endurance limit and the long fatigue crack propagation threshold are available in reasonable accuracy. A third option is the determination using the cyclic R-curve, which describes the dependency of the fatigue crack propagation threshold on the crack growth at the short crack propagation stage. This can be experimentally determined using a closure-free initial pre-crack. It can then be applied to the determination of crack arrest for a given applied load and a given defect or crack size. Compared to the other two methods mentioned above, this option has considerable advantages: It can be applied to any component and any stress ratio. It allows the treatment of multiple cracks and provides estimations of the S-N curve in the finite life regime as well as at the endurance limit. Compared to the empirical determination of the KT diagram, the experimental effort is significantly lower and compared to the El Haddad approach it avoids problems such as the use of non-conservative long fatigue crack propagation thresholds (when the conventional load reduction method is applied to materials prone to corrosion) and the mathematical predetermination of the curve shape. The work introduces the method and provides a critical discussion as well as quantitative comparison between the different methods. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue life KW - Endurance limit KW - Kitagawa-Takahashi diagram KW - Cyclic R-curve PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544931 DO - https://doi.org/10.1016/j.prostr.2022.03.032 SN - 2452-3216 VL - 38 SP - 309 EP - 316 PB - Elsevier B.V. AN - OPUS4-54493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dudziak, Mateusz A1 - Bhatia, Riya A1 - Dey, R. A1 - Falkenhagen, Jana A1 - Ullrich, M. S. A1 - Thomsen, C. A1 - Schartel, Bernhard T1 - Wastewater phosphorus enriched algae as a sustainable flame retardant in polylactide N2 - Revolutionizing our polymer industry for adaption to a sustainable carbon circular economy has become one of today’s most demanding challenges. Exploiting renewable resources to replace fossil-fuel—based plastics with biopolymers such as poly(lactic acid) (PLA) is inevitable while using waste streams as a raw material resource at least is promising. When it comes to using PLA as technical polymer, its high flammability must be addressed by flame retardants compatible with the thermoplastic processing of PLA and its compostability. This study proposes microalgae enriched with phosphorus from wastewater (P-Algae) as an elegant way towards a kind of sustainable organophosphorus flame retardant. The concept is demonstrated by investigating the processing, pyrolysis, flammability, and fire behavior of PLA/P-Algae, while varying the P-Algae content and comparing P-Algae with four alternative bio-fillers (phosphorylated lignin, biochar, thermally treated sewage sludge, and metal phytate) with different P-contents as meaningful benchmarks. KW - PLA KW - Flame Retardancy KW - Phosphorylated Algae KW - Wastewater flame retardants KW - Zink phytate KW - Phosphorylated lignin KW - Thermally treated sludge PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604150 DO - https://doi.org/10.1016/j.polymdegradstab.2024.110885 SN - 1873-2321 SN - 0141-3910 VL - 227 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-60415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Madia, Mauro T1 - Investigation on the fatigue strength of AlSi10Mg fabricated by PBF-LB/M and subjected to low temperature heat treatments N2 - This work provides an investigation of the influence of low temperature heat treatments on the fatigue behavior of a PBF-LB AlSi10Mg alloy. Fatigue specimens are produced in form of round bars on a build platform preheated at 200 ◦C. The specimens have been tested in three different conditions: as-built, and after heat treatments at 265 ◦C for 1 h and 300 ◦C for 2 h. Prior to the fatigue testing, the defect distribution is analyzed by means of micro computed tomography. Subsequently, the peak over threshold method is successfully applied to provide a prediction of the size of killer defect. The defect population was of gas porosity type. No clear improvement of the fatigue performance is observed after the heat treatments. The fatigue strength predicted using fracture mechanics-based approaches is in good agreement with the experimental data. Among the studied approaches, short crack models provided the most conservative predictions. KW - PBF-LB/M AlSi10Mg KW - Fatigue strength KW - Defects KW - Kitagawa-Takahashi Diagram KW - Short Crack Models PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607071 DO - https://doi.org/10.1016/j.matdes.2024.113170 SN - 0264-1275 VL - 244 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-60707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Ökobilanzierung schweißtechnischer Fertigungsverfahren - Methodik, Einflussgrößen und Implementierung N2 - Ein wesentliches Ziel der deutschen Industriepolitik besteht darin, Rahmenbedingungen zu schaffen, welche die Positionierung nachhaltiger Produkte und Prozesse innerhalb globaler Wertschöpfungsketten ermöglichen und ökoeffiziente Fertigungsprozesse langfristig sichern. In diesem Beitrag werden aktuelle Forschungsarbeiten zur Bewertung der Umweltwirkungen der schweißtechnischen Fertigungskette anhand ausgewählter Schmelzschweißverfahren unter Berücksichtigung vor- sowie nachgelagerter Fertigungsschritte dargestellt. Eine weit verbreitete und standardisierte Methode zur Abschätzung der Umweltwirkungen eines Produkts oder Prozesses ist die Ökobilanzierung. Hierbei stellen die Sachbilanzierung, das heißt die Ermittlung sämtlicher relevanter Energie- und Ressourcenverbräuche während der schweißtechnischen Fertigung, aufgrund des hohen Dokumentationsaufwands, sowie die Ableitung assoziierter Wirkkategorien das größte Hindernis für eine Etablierung und Akzeptanz der Ökobilanzierung in der Praxis dar. Gleichwohl wird seitens Unternehmen, welche als Zulieferer von OEM’s (engl.: original equipment manufacturer) agieren, die Dokumentation des fertigungsspezifischen CO2-Verbrauches gefordert. Ein weiterer Aspekt der Arbeiten beinhaltet Methoden zur automatisierten Erfassung von schweißtechnischen Produktionsdaten sowie deren Nachverfolgbarkeit. Anhand unterschiedlicher Schweißverfahren werden die aus den Produktionsdaten abgeleiteten Energie- und Ressourcenverbräuche automatisiert in die relevanten Umweltwirkungen überführt. Die analysierten Schweißprozesse umfassen dabei ein breites für kleine und mittlere Unternehmen (KMU) relevantes Spektrum. Durch die softwareseitige Bereitstellung der aufgestellten Umweltprofile ist der Anwender in der Lage, Schweißprozesse unter ökologischen Aspekten zu bewerten und die effizienteste Variante zu identifizieren. T2 - Woche der Fügetechnik 2022, HWK Münster CY - Online meeting DA - 30.11.2022 KW - Ökobilanzierung KW - Verfahrensvergleich KW - Schweißprozesse KW - Umweltwirkungen KW - Implementierung PY - 2022 AN - OPUS4-56650 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gesell, Stephan A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Ganesh, R. A1 - Dude, D. P. A1 - Kuna, M. A1 - Kiefer, B. T1 - TMF-Rissverlaufsberechnung für ATL-Heißteile N2 - Die Steigerung der Leistung und des thermodynamischen Wirkungsgrades von Verbrennungsmotoren führt zu erhöhten Anforderungen an die Festigkeit abgasführender Komponenten wie z. Bsp. Abgasturbolader. Als Folge erhöhter thermomechanischer Wechselbeanspruchungen (TMF) im Betrieb kommt es an den mechanisch und/oder thermisch höchst beanspruchten Stellen der Bauteile zur Bildung von Rissen, wodurch die Lebensdauer der Komponenten begrenzt wird. Derzeit werden bei Turboladern heißgehende Bauteile mit detektierten Rissen zumeist prophylaktisch ersetzt, da die weitere Ausbreitung der Risse während des Betriebs nicht vorhergesagt werden kann. Um diese aufwändige und un- ökonomische Praxis zu vermeiden, wurde im vorliegenden Forschungsvorhaben eine rechnerische Bewertungsmethode auf Basis der experimentellen und numerischen Bruchmechanik erarbeitet, mit deren Hilfe bereits in der Auslegungsphase oder während des Betriebs die (restliche) Lebensdauer der abgasführenden Komponenten vorhergesagt werden kann. Damit wird erstmalig die quantitative Vorhersage der Rissentwicklung bei TMF-Beanspruchungsbedingungen unter Berücksichtigung großer zyklischer viskoplastischer Verformungen ermöglicht. Zentrales Ergebnis des Vorhabens ist eine automatisierte Berechnungsprozedur auf der Basis spezieller Finite-Elemente-Techniken (FEM), womit sowohl der Pfad als auch die Größe eines Risses als Funktion der Anzahl der Lastwechsel in Bauteilen unter TMF-Bedingungen berechnet werden kann. Als geeigneter Beanspruchungsparameter zur Bewertung des Rissfortschritts unter TMF wurde die zyklische Rissöffnungsverschiebung ΔCTOD verwendet. Das Werkstoffverhalten des betrachteten austenitischen Gusseisens Ni-Resist D-5S wurde mit einem validierten viskoplastischen, temperaturabhängigen Materialmodell modelliert, das zur Berücksichtigung große Verzerrungen und Rotationen am Riss erweitert wurde. Für die genaue Berechnung des ΔCTOD bei TMF wurden effiziente FEM-Techniken erarbeitet. Zur Simulation der Rissausbreitung wurde ein automatischer FEM-Algorithmus mit inkrementeller adaptiver Neuvernetzung entwickelt, bei dem die Verformungen und inelastischen Zustandsvariablen jeweils vom alten auf das neue Netz übertragen werden. Dieser Algorithmus wurde im Software-Paket ProCrackPlast implementiert, das in Verbindung mit dem kommerziellen FEM-Code Abaqus zur Lösung dreidimensionaler Rissprobleme zur Verfügung steht. Ziel der umfangreichen experimentellen Arbeiten war es, an isothermen LCF und anisothermen TMF-Versuchen mit gekerbten Flachzugproben (SENT) das Risswachstum im Temperaturbereich von 20 °C bis 700 °C zu ermitteln. Mit Hilfe begleitender 2D FEM Simulationen wurden anhand dieser Datenbasis die Rissfortschrittskurven des Werkstoffs unter Anwendung des ΔCTOD-Konzepts bestimmt und in geeigneter, parametrisierter Form den Nutzern zur Verfügung gestellt. Die Versuche an SENT-Proben wurden mit der entwickelten Software ProCrackPlast als 3D Modell simuliert. Der Vergleich der 2D und 3D Simulationen ergab einen systematischen Unterschied im CTOD und CTOD, der mit Hilfe eines Übertragungsfaktors korrigiert wurde. Der Vergleich der 3D Berechnungen mit den Experimenten zeigte eine zufriedenstellende Übereinstimmung der er- reichten Risslänge mit der Zahl der Lastzyklen im gesamten Temperaturbereich, wobei die numerische Prognose meist auf der konservativen / sicheren Seite lag. Die Übertragbarkeit der Ergebnisse der 2D Parameteridentifikation auf 3D Risskonfigurationen mit Mixed-Mode Beanspruchung ist mit zusätzlichen Versagenshypothesen verbunden, die aufgrund fehlender Versuchsdaten im Vorhaben nicht endgültig geklärt werden konnten. Zur Validierung des Gesamtkonzeptes wurden LCF-Proben mit einem bauteil- typischen Oberflächenriss experimentell und numerisch untersucht. In der Simulation konnte die komplexe Form und Größe der Rissentwicklung zufriedenstellend (richtig) vorhergesagt werden. Die Leis- tungsfähigkeit der erarbeiteten rechnerische Bewertungsmethode wurde an weiteren TMF-Beispielen vorgestellt und diskutiert. Die Software ProCrackPlast und die viskoplastische Materialroutine wurden dem Anwenderkreis des Vorhabens zusammen mit einem Nutzer-Handbuch und Verifikationsbeispielen zur Verfügung gestellt. Das Ziel des Forschungsvorhabens ist erreicht worden. KW - Abgasturbolader Heißteile KW - Numerische Simulation KW - Rissverlauf PY - 2023 VL - 1320 SP - 1 EP - 137 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-56960 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - This contribution presents the results of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF-LB/M/316L) with an emphasis on understanding the effects of microstructure on the creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X-ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF-LB/M/316L exhibits a low void population (< 0.01 %) resulting from the manufacturing parameters used and which allowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L was also tested as a reference. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - AGIL KW - Additive Fertigung KW - Mikrostruktur KW - Mikrostrukturentwicklung KW - Kriechen KW - Kriechschädigung PY - 2024 AN - OPUS4-61169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Two-colour thermography for measurement of temperature distribution in laser beam welding N2 - Solidification cracking is a frequently observed phenomenon in laser beam welding of austenitic stainless steels and other metallic alloys. Characterisation of cracking susceptibility requires knowledge of the precise and spatially resolved temperature distribution near the solidification front in the welding process. Thermography is a standard tool that provides a qualitative estimate of the 2D temperature field. The general disadvantage of this method is its dependence on the emission characteristics of the measured object. For welding applications, these can vary significantly in the temperature range above and below the melting temperature. For this purpose, we have developed a thermography-based measurement technique using a SWIR camera system in combination with two narrow bandpass filters that use the principle of two-wavelength pyrometry to estimate absolute temperature values. This technique was used to determine the temperature distributions and gradients near the solidification front of laser-welded austenitic steel. The results were validated by other measurements. T2 - 13th CIRP Conference on Photonic Technologies [LANE 2024] CY - Fürth, Germany DA - 16.09.2024 KW - Laser beam welding KW - Solidification cracking KW - FEM simulation PY - 2024 AN - OPUS4-62415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Ambient and high-temperature mechanical properties of intermetallic Fe3Al alloys with complex borides N2 - Due to the increasing scarcity of critical raw materials current high-temperature materials are sought to be replaced by alloys based on more abundant metals. One possibility within the class of intermetallics are iron aluminides, which combine sustainability and cost-efficiency with the prospect of mass savings. Iron aluminides show competitive specific strength up to 700 °C and excellent creep and wet corrosion resistance by small additions of Mo, Ti and B. Nevertheless, a Mo content of above 2 at.% which is needed for optimum corrosion resistance results in enhanced brittleness, especially at room temperature. This is why alloys with these Mo fractions were only mechanically tested under compressive loading so far. Still, testing of static and creep properties under tensile loading is required for reliable component design. Besides high standards for crack-free processing, data acquisition for tensile loads is especially complicated by environmental embrittling effects for iron aluminides. To cope with these challenges, the AiF research project “WAFEAL – Materials applications for iron aluminides” was initiated. The main goal is to collect standardised data on ambient and high-temperature tensile properties and creep properties. Samples with a nominal composition of Fe-26Al-4Mo-0.5Ti-1B [at.%] were manufactured via centrifugal casting in ceramic shell moulds followed by machining. Heat treatment for homogenisation and final polishing were carried out where appropriate. A summary of the achieved tensile and creep properties such as yield and tensile strength, maximum elongation, secondary creep rate and stress exponents will be given. Results will be also discussed regarding the influence of temperature, stress level and microstructure on the damage mechanisms. Furthermore, the effect of different alloy concentrations on the mechanical response at different temperatures will be outlined within a small experimental series. T2 - MSE Congress 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Tensile data KW - High temperature mechanical properties KW - Creep data KW - Fractography PY - 2022 AN - OPUS4-55993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Su, C. A1 - Shi, J. A1 - Durlo Tambara, Luís Urbano A1 - Yang, Y. A1 - Liu, B. A1 - Revilla-Cuesta, V. T1 - Improving the mechanical properties and durability of steam-cured concrete by incorporating recycled clay bricks aggregates from C&D waste N2 - The output of C&D waste is increasing year by year, among which low-quality recycled brick aggregates (RBAs) have not been well utilized and brought environmental burden. The durability of steam-cured concrete (HCC) is often compromised due to the detrimental effects of this curing regime on the long-term performance and microstructure development of the concrete material. To address this issue, this study investigates the potential of incorporating RBAs to improve the long-term durability of HCC. The results demonstrate that the incorporation of a small amount of RBA (10–20%) not only enhances the 28-d strength of HCC by 2.5–11.3%, but also improves its impermeability by mitigating heat damage effects. The combined application of fine and coarse RBA was found to effectively balance the negative effects of coarse RBA on the performance of HCC. Furthermore, the utilization of RBA in HCC was shown to have economic and environmental benefits. The results of this study demonstrate a simple and effective approach to improve the long-term durability of HCC while promoting the high-value utilization of solid waste. KW - Steam-cured concrete KW - C&D waste KW - Durability KW - Recycled aggregate KW - Environmental benefits PY - 2024 DO - https://doi.org/10.1016/j.powtec.2024.119571 VL - 438 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-59799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jürgens, Maria A1 - Sonntag, Nadja A1 - Olbricht, Jürgen A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - The effect of dwell times on the thermomechanical fatigue life performance of grade P92 steel at intermediate and low strain amplitudes N2 - Results of an extended TMF test program on grade P92 steel in the temperature range of 620 °C - 300 °C, comprising in-phase (IP) and out-of-phase (OP) tests, partly performed with symmetric dwells at Tmax/Tmin, are presented. In contrast to previous studies, the low-strain regime is also illuminated, which approaches flexible operation in a power plant with start/stop cycles. At all strain amplitudes, the material performance is characterized by continuous cyclic softening, which is retarded in tests at lower strains but reaches similar magnitudes in the course of testing. In the investigated temperature range, the phase angle does not affect fatigue life in continuous experiments, whereas the IP condition is more detrimental in tests with dwells. Fractographic analyses indicate creep-dominated and fatigue-dominated damage for IP and OP, respectively. Analyses of the (micro)hardness distribution in the tested specimens suggest an enhanced microstructural softening in tests with dwell times for the low- but not for the high-strain regime. To rationalize the obtained fatigue data, the fracture-mechanics-based D_TMF concept, which was developed for TMF life assessment of ductile alloys, was applied. It is found that the D_TMF parameter correlates well with the measured fatigue lives, suggesting that subcritical growth of cracks (with sizes from a few microns to a few millimeters) governs failure in the investigated range of strain amplitudes. KW - 9-12%Cr steel KW - Thermomechanical fatigue KW - Symmetric dwell periods KW - Low strain KW - Parametric modeling PY - 2021 DO - https://doi.org/10.1016/j.msea.2020.140593 VL - 805 SP - 140593 PB - Elsevier B.V. AN - OPUS4-52374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - An, Biwen Annie A1 - Deland, Eric A1 - Sobol, Oded A1 - Yao, Jizheng A1 - Skovhus, T. L. A1 - Koerdt, Andrea T1 - The differences in the corrosion product compositions of Methanogen-induced microbiologically influenced corrosion (Mi-MIC) between static and dynamic growth conditions N2 - Currently, corrosion rates (CR) and/or corrosion products (CP) obtained for methanogen-induced microbiologically influenced corrosion (Mi-MIC) on carbon steel are mainly analyzed from static-incubations. By using a multiport-flow-column, much higher CRs (0.72 mm/yr) were observed, indicating static-incubations are not suitable for determining the corrosive potential of Mi-MIC. With the combination of various analytical methods (ToF-SIMS/SEM-EDS/SEM-FIB) and contrary to previously published data, we observed that CPs contained phosphorus, oxygen, magnesium, calcium and iron but lacked carbon-related species (e.g. siderite). Overall, siderite nucleation is disrupted by methanogens, as they convert aqueous bicarbonate into carbon dioxide for methanogenesis resulting in increased localized corrosion. KW - Carbon steel KW - Modelling studies KW - SIMS KW - SEM KW - Reactor conditions KW - Microbiologically influenced corrosion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517632 DO - https://doi.org/10.1016/j.corsci.2020.109179 SN - 0010-938X VL - 180 SP - 9179 PB - Elsevier AN - OPUS4-51763 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Hänninen, H. A1 - Böllinghaus, Thomas T1 - In-situ ToF-SIMS analyses of deuterium re-distribution in austenitic steel AISI 304L under mechanical load N2 - Hydrocarbons fuel our economy. Furthermore, intermediate goods and consumer products are often hydrocarbon-based. Beside all the progress they made possible, hydrogen-containing substances can have severe detrimental effects on materials exposed to them. Hydrogen-assisted failure of iron alloys has been recognised more than a century ago. The present study aims to providing further insight into the degradation of the austenitic stainless steel AISI 304L (EN 1.4307) exposed to hydrogen. To this end, samples were electrochemically charged with the hydrogen isotope deuterium (2H, D) and analysed by scanning electron microscopy (SEM), electron back-scatter diffraction (EBSD) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). It was found that deuterium caused a phase transformation from the original γ austenite into ε- and α’-martensite. Despite their low solubility for hydrogen, viz. deuterium, the newly formed phases showed high deuterium concentration which was attributed to the increased density of traps. Information about the behaviour of deuterium in the material subjected to external mechanical load was gathered. A four-point-bending device was developed for this purpose. This allowed to analyse in-situ pre-charged samples in the ToF-SIMS during the application of external mechanical load. The results indicate a movement of deuterium towards the regions of highest stress. KW - ToF-SIMS KW - Hydrogen KW - Deuterium KW - AISI 304L KW - EBSD PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505142 DO - https://doi.org/10.1038/s41598-020-60370-2 VL - 10 IS - 1 SP - 3611 PB - Nature AN - OPUS4-50514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schaupp, Thomas A1 - Rhode, Michael A1 - Yahyaoui, Hamza A1 - Kannengießer, Thomas ED - Lippold, J. ED - Böllinghaus, Thomas ED - Norrish, J. ED - Scotti, A. T1 - Hydrogen-assisted cracking in GMA welding of high-strength structural steels using the modified spray arc process N2 - High-strength structural steels are used in machine, steel, and crane construction with yield strength up to 960 MPa. However, welding of these steels requires profound knowledge of three factors in terms of avoidance of hydrogen-assisted cracking (HAC): the interaction of microstructure, local stress/strain, and local hydrogen concentration. In addition to the three main factors, the used arc process is also important for the performance of the welded joint. In the past, the conventional transitional arc process (Conv. A) was mainly used for welding of high-strength steel grades. In the past decade, the so-called modified spray arc process (Mod. SA) has been increasingly used for welding production. This modified process enables reduced seam opening angles with increased deposition rates compared with the Conv. A. Economic benefits of using this arc type are a reduction of necessary weld beads and required filler material. In the present study, the susceptibility to HAC in the heat-affected zone (HAZ) of the high-strength structural steel S960QL was investigated with the externally loaded implant test. For that purpose, both Conv. A and Mod. SA were used with same heat input at different deposition rates. Both conducted test series showed same embrittlement index “EI” of 0.21 at diffusible hydrogen concentrations of 1.3 to 1.6 ml/100 g of arc weld metal. The fracture occurred in the HAZ or in the weld metal (WM). However, the test series withMod. SA showed a significant extension of the time to failure of several hours compared with tests carried out with Conv. A. KW - High-strength steel KW - GMA welding KW - Diffusible hydrogen KW - Implant test KW - Fractography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515330 DO - https://doi.org/10.1007/s40194-020-00978-0 SN - 1878-6669 SN - 0043-2288 VL - 64 IS - 12 SP - 1997 EP - 2009 PB - Springer CY - Berlin Heidelberg AN - OPUS4-51533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wurzler, Nina A1 - Sobol, Oded A1 - Altmann, Korinna A1 - Radnik, Jörg A1 - Özcan Sandikcioglu, Özlem T1 - Preconditioning of AISI 304 stainless steel surfaces in the presence of flavins—Part I: Effect on surface chemistry and corrosion behavior N2 - Stainless steel AISI 304 surfaces were studied after a mild anodic polarization for oxide growth in the presence and absence of two derivatives of vitamin B2 (riboflavin and flavin mononucleotide) that can be secreted by metal‐reducing bacteria and act as a chelating agent for iron species. The alterations in oxide chemistry were studied by means of surface‐sensitive techniques such as X‐ray photoelectron spectroscopy and time‐of‐flight secondary ion mass spectrometry analysis. The complementary electrochemical characterization revealed a preferential growth of an oxide/hydroxide iron‐rich film that is responsible for an altered pit initiation and nucleation behavior. These findings suggest that as the corrosion behavior is determined by the interplay of the chemical and electronic properties, only a mild anodic polarization in the presence of redox‐active molecules is able to alter the chemical and electronic structure of the passive film formed on stainless steel AISI 304. This helps to achieve a profound understanding of the mechanisms of microbially influenced corrosion (MIC) and especially the possible effects of the redox‐active biomolecules, as they may play an important role in the corrosion susceptibility of stainless steel surfaces. KW - Corrosion KW - Stainless steel KW - Surface analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528117 DO - https://doi.org/10.1002/maco.202012191 VL - 72 IS - 6 SP - 974 EP - 982 PB - Wiley AN - OPUS4-52811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drexler, A.-K. A1 - Konert, Florian A1 - Nietzke, Jonathan A1 - Hodžić, E. A1 - Pastore, S. A1 - Domitner, J. A1 - Rhode, Michael A1 - Sommitsch, C. A1 - Böllinghaus, Thomas T1 - Effect of Tensile Loading and Temperature on the Hydrogen Solubility of Steels at High Gas Pressure N2 - The hydrogen solubility in ferritic and martensitic steels is affected by hydrostatic stress, pressure, and temperature. In general, compressive stresses decrease but tensile stresses increase the hydrogen solubility. This important aspect must be considered when qualifying materials for high‐pressure hydrogen applications (e.g., for pipelines or tanks) by using autoclave systems. In this work, a pressure equivalent for compensating the effect of compressive stresses on the hydrogen solubility inside of closed autoclaves is proposed to achieve solubilities that are equivalent to those in pipelines and tanks subjected to tensile stresses. Moreover, it is shown that the temperature effect becomes critical at low temperatures (e.g., under cryogenic conditions for storing liquid hydrogen). Trapping of hydrogen in the microstructure can increase the hydrogen solubility with decreasing temperature, having a solubility minimum at about room temperature. To demonstrate this effect, the generalized law of the hydrogen solubility is parameterized for different steels using measured contents of gaseous hydrogen. The constant parameter sets are verified and critically discussed with respect to the high‐pressure hydrogen experiments. KW - Hydrogen KW - Solubility KW - Temperature KW - Tensile loading KW - Analytical calculation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586701 DO - https://doi.org/10.1002/srin.202300493 SN - 1611-3683 SP - 1 EP - 9 PB - Wiley AN - OPUS4-58670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böllinghaus, Thomas A1 - Cross, Carl T1 - Obituary: Prof. Dr.-Ing. Hans Hoffmeister N2 - On November 3, 2023, our dear colleague, Prof. Dr.-Ing. Hans Hoffmeister, born in 1932 in Kassel, Germany, passed away in Ahrensburg, near Hamburg, Germany. KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594160 DO - https://doi.org/10.1007/s40194-023-01675-4 SP - 1 EP - 2 PB - Springer Science and Business Media LLC AN - OPUS4-59416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Research Data Management for Creep Reference Data of Ni Based Superalloys N2 - In times of digital data processing and sharing, a central challenge for the Materials Science and Engineering (MSE) community is the complete digital representation of materials, including their relevant processing and microstructure details and the resulting properties. This digital representation, supported by digital infrastructures, enables entirely new qualities of collaborative work and is central to how we will conduct MSE research and develop products in the future. The main challenges are the composition, shaping, and description of the data so that it can be easily interpreted, trusted, and re-used. This presentation introduces our current effort to develop a best practice framework for generating and distributing creep reference datasets for Ni-based superalloys, which builds on previous approaches. Researchers can use such datasets to compare their own experimental or simulation results, used, for instance, to perform simulation-based alloy design and optimization or in the verification of the own testing equipment. The concept includes building an easily accessible digital infrastructure to annotate and discover the datasets and the integration of an ontology that aligns with the necessary metadata schema. With the help of an ontology, the reference dataset for creep can be semantically described, thus enabling the digital representation and reusage of shared concepts from domain experts and the community. To achieve this, it is necessary to establish a defined vocabulary with corresponding relations and annotations. The interplay between a digital infrastructure, the agreement on the necessary metadata and related metadata schema, and an underlying ontology will ensure that data and results can be easily shared, taken up, and re-used, thus fulfilling the FAIR principles (Findable, Accessible, Interoperable, Reusable). Furthermore, we aim to develop a widely accepted definition of reference data and data quality levels and to reach a self-supported community process. We intend to motivate the discussion about reference material datasets, necessary metadata, and future collaborations within the creep community. T2 - 16th International Conference on Creep and Fracture of Engineering Materials and Structures CY - Bangalore, India DA - 28.07.2024 KW - Reference Data KW - Creep KW - Data schema KW - Research Data Management PY - 2024 AN - OPUS4-60837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Infrarot-Thermografie zur Überwachung von mittels Kaltgasspritzen (Cold- Spray) reparierten Bauteilen unter zyklischer Belastung N2 - Das Kaltgasspritzen ist ein vielversprechendes Verfahren für die Reparatur von metallischen Komponenten , insbesondere sicherheitsrelevante Bauteile in der Luft- und Raumfahrt. Durch die Abscheidung von Partikeln mit hoher Geschwindigkeit ohne Schmelzen entsteht eine mechanisch verbundene Grenzfläche zwischen dem Substrat und der Beschichtung. Die Überwachung der Integrität dieser Grenzfläche unter Ermüdungsbelastung stellt jedoch nach wie vor eine Herausforderung dar, da die Grenzfläche nicht sichtbar ist. Die Röntgencomputertomographie (XCT) wird bereits häufig zur Charakterisierung von Defekten in Kaltgasspritzbeschichtungen und Grenzflächenbereichen eingesetzt. XCT bietet zwar hochauflösende Einblicke in interne Strukturen, ihre Anwendung bei mechanischen Prüfungen ist jedoch aufgrund praktischer Einschränkungen bei der In-situ-Implementierung begrenzt. In dieser Studie wurde die Infrarot-Thermografie (IRT) eingesetzt, um die Schadensentwicklung in kaltgespritzten Al6061-Proben während Zug- und Ermüdungsbelastung zu überwachen. Eine gekühlte Infrarotkamera mit hoher Bildfrequenz wurde synchron mit den mechanischen Prüfungen eingesetzt, und die Daten wurden mit Lock-in-Thermografieverfahren verarbeitet, um Phasen- und Amplitudensignale zu extrahieren, die mit thermoelastischen und dissipativen Effekten in Zusammenhang stehen. Die IRT ermöglichte die Erkennung thermischer Anomalien an der Grenzfläche zwischen Beschichtung und Substrat, die mit der Rissbildung und -ausbreitung korrelierten. Parallel dazu wurde die digitale Bildkorrelation (DIC) angewendet, um Oberflächenverformungsfelder abzubilden. Der Vergleich von DIC und IRT ermöglichte eine multimodale Betrachtung der Schadensmechanismen. Die fraktografische Analyse bestätigte, dass die mit IRT identifizierten Bereiche gut mit der Rissentstehung an der Grenzfläche übereinstimmen. Diese Ergebnisse bestätigen den Wert der Infrarot-Thermografie als zerstörungsfreies Verfahren zur In-situ-Überwachung der strukturellen Integrität bei Kaltgasspritzreparaturen. Sie ergänzt XCT und DIC, indem sie eine kontinuierliche Verfolgung der Schadensentwicklung unter realistischen Belastungsbedingungen ermöglicht. T2 - Thermo25: Infrarot-Thermografie im Dialog zwischen Forschung und Praxis CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Lock-In KW - Kaltgasspritzen KW - Grenzflächenintegrität PY - 2025 AN - OPUS4-64709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Rostock, Germany DA - 11.10.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Rethmeier, Michael T1 - Automated arc welding of support structures for offshore wind turbines N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this paper focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - IIW Annual Assembly 2022 Tokyo, Japan CY - Tokyo, Japan DA - 21.07.2022 KW - Offshore wind turbines KW - Support structures KW - Automated welding KW - Lightweight principles PY - 2022 AN - OPUS4-56653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - Rowolt, C. A1 - Milkereit, B. A1 - Darvishi Kamachali, Reza A1 - Kessler, O. A1 - Skrotzki, Birgit T1 - On the long-term aging of S-phase in aluminum alloy 2618A N2 - The aluminum alloy 2618A is applied for engine components such as radial compressor wheels which operate for long time at elevated temperatures. This results in coarsening of the hardening precipitates and degradation in mechanical properties during the long-term operation, which is not taken into account in the current lifetime prediction models due to the lack of quantitative microstructural and mechanical data. To address this issue, a quantitative investigation on the evolution of precipitates during long-term aging at 190 °C for up to 25,000 h was conducted. Detailed transmission electron microscopy (TEM) was combined with Brinell hardness measurements and thorough differential scanning calorimetry (DSC) experiments. The results showthat GPB zones and S-phase Al2CuMg grow up to < 1,000 h during which the GPB zones dissolve and S-phase precipitates form. For longer aging times, only S-phase precipitates coarsen, which can be well described using the Lifshitz–Slyozov Wagner theory of ripening. A thorough understanding of the underlying microstructural processes is a prerequisite to enable the integration of aging behavior into the established lifetime models for components manufactured from alloy 2618A. KW - Long-term aging KW - Transmission electron microscopy (TEM) KW - Differential scanning calorimetry (DSC) KW - Microstructure KW - S-phase KW - Ostwald ripening PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519899 DO - https://doi.org/10.1007/s10853-020-05740-x SN - 0022-2461 VL - 56 IS - 14 SP - 8704 EP - 8716 PB - Springer Nature AN - OPUS4-51989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok T1 - Rissfortschrittsuntersuchungen an gefügten Nickelbasiswerkstoffen bei hoher Temperatur N2 - Nickelbasierte Superlegierungen werden in großem Umfang für Gasturbinenschaufeln verwendet, da sie einer Kombination aus hoher Belastung und hohen Temperaturen widerstehen können. Um die Effizienz moderner Gasturbinen zu verbessern, werden hohe Betriebstemperaturen angestrebt. Diese hohen Temperaturen verbunden mit mechanischen Belastungen führen zu Materialschäden aufgrund von Kriechen, Ermüdung und anderen Schadensmechanismen. Aus diesem Grund werden Turbinenschaufeln regelmäßig im Rahmen von Wartungs- und Instandsetzungsmaßnahmen geprüft und falls erforderlich ausgetauscht, um ein katastrophales Versagen im Betrieb zu vermeiden. Ein kompletter Austausch ist mit sehr hohen Kosten verbunden, weshalb geeignete Reparaturverfahren entwickelt wurden und werden. Neue Reparaturtechnologien wie die Additive Fertigung, Lötverfahren und der Einsatz von vorgesinterten Vorformen (Presintered Preform PSP) sollen eine effiziente Reparatur und optimale Eigenschaften der reparierten Bauteile sichterstellen. Im Allgemeinen stellen die Fügezonen typische Schwachstellen dar, da sie die Anrissbildung und Rissausbreitung erleichtern und die Anzahl der Lastzyklen bis zum Bruch reduzieren können. Aus diesem Grund ist eine umfassende Untersuchung des Rissfortschrittsverhaltens in diesen, durch neue Reparaturtechnologien entstandenen Bereichen erforderlich, um die Restlebensdauer der Turbinenschaufeln vorherzusagen. Als ein erster Beitrag zu dieser Fragestellung werden Ergebnisse von Rissfortschrittsversuchen (Fig. 1) an SENT-Proben vorgestellt, die durch Engspaltlöten gefügt wurden. Die Versuche wurden bei einer Temperatur von 950 °C und einem Spannungsverhältnis R = 0,1 durchgeführt. Die Erfassung des Rissfortschritts erfolgte mit dem Gleichstrom-Potentialsonden-Verfahren. Mit der Finite-Element-Methode konnte der Spannungsintensitätsfaktor für gefügte SENT-Proben berechnet werden, der dann zur Berechnung der Risswachstumskurven verwendet wurde. Eine abschließende licht- und rasterelektronenmikroskopische Untersuchung der Bruchflächen soll einen Beitrag zum Verständnis der Bruchmechanismen liefern und klären, ob der Riss sich im Lotwerkstoff, im Grundwerkstoff oder in der Grenzfläche ausbreitet. Die Ergebnisse werden zur Kalibrierung des Rissfortschrittsmodells und der Auslegung zukünftiger Komponenten verwendet. T2 - Werkstoffprüfung Tagung 2022 CY - Dresden, Germany DA - 27.10.2022 KW - Rissfortschritts KW - Gelötete Nickel-Basis-Legierungen PY - 2022 AN - OPUS4-60894 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - 9. Forum Leichtbau - Fortschrittliche Fertigungstechnologien und Werkstoffe für den Klimaschutz CY - Berlin, Germany DA - 29.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Bionik KW - Automatisierte schweißtechniche Fertigung PY - 2022 AN - OPUS4-56655 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Management of Reference Data of Creep of Ni Based Superalloys Exemplified for CMSX 6 N2 - Research data management (RDM) framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials. Documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial part of the concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. T2 - 2. SupERBO Symposium on Superalloys CY - Bochum, Germany DA - 27.02.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen PY - 2025 AN - OPUS4-64859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zia, Ghezal Ahmad Jan A1 - Hanke, Thomas A1 - Skrotzki, Birgit A1 - Völker, Christoph A1 - Bayerlein, Bernd T1 - Enhancing Reproducibility in Precipitate Analysis: A FAIR Approach with Automated Dark-Field Transmission Electron Microscope Image Processing N2 - AbstractHigh-strength aluminum alloys used in aerospace and automotive applications obtain their strength through precipitation hardening. Achieving the desired mechanical properties requires precise control over the nanometer-sized precipitates. However, the microstructure of these alloys changes over time due to aging, leading to a deterioration in strength. Typically, the size, number, and distribution of precipitates for a quantitative assessment of microstructural changes are determined by manual analysis, which is subjective and time-consuming. In our work, we introduce a progressive and automatable approach that enables a more efficient, objective, and reproducible analysis of precipitates. The method involves several sequential steps using an image repository containing dark-field transmission electron microscopy (DF-TEM) images depicting various aging states of an aluminum alloy. During the process, precipitation contours are generated and quantitatively evaluated, and the results are comprehensibly transferred into semantic data structures. The use and deployment of Jupyter Notebooks, along with the beneficial implementation of Semantic Web technologies, significantly enhances the reproducibility and comparability of the findings. This work serves as an exemplar of FAIR image and research data management. KW - Industrial and Manufacturing Engineering KW - General Materials Science KW - Automated image analysis KW - FAIR research data management KW - Reproducibility KW - microstructural changes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593905 DO - https://doi.org/10.1007/s40192-023-00331-5 SN - 2193-9772 SP - 1 EP - 15 PB - Springer Science and Business Media LLC CY - Heidelberg AN - OPUS4-59390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fornacon-Wood, C. A1 - Stühler, M. R. A1 - Gallizioli, C. A1 - Manjunatha, B. R. A1 - Wachtendorf, Volker A1 - Schartel, Bernhard A1 - Plajer, A. J. T1 - Precise construction of weather-sensitive poly(ester-alt-thioesters) from phthalic thioanhydride and oxetane N2 - We report the selective ring opening copolymerisation (ROCOP) of oxetane and phthalic thioanhydride by a heterobimetallic Cr(III)K catalyst precisely yielding semi-crystalline alternating poly(esteralt- thioesters) which show improved degradability due to the thioester links in the polymer backbone. KW - Sulfur containing polymers KW - Durability KW - Weathering KW - Synthesis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590762 DO - https://doi.org/10.1039/d3cc03315e SN - 1364-548X VL - 59 IS - 76 SP - 11353 EP - 11356 PB - RSC AN - OPUS4-59076 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bär, Jürgen T1 - Determination of the Kitagawa-Takahashi Diagram using DC Potential Drop Measurements N2 - The Kitagawa-Takahashi Diagram is an important tool for describing the fatigue limit of components containing defects. The models used for its description differ, particularly in the transition region corresponding to the short crack regime. Therefore, for a reliable statement about the fatigue limit in this area, an experimental validation of the curve is necessary. However, the standardized stair-case method requires a large number of samples and has a long test duration. In this work, a method is presented that allows a simpler and faster validation of the Kitagawa-Takahashi Diagram in the region of short cracks. Notches with a defined width and depth were manufactured in flat samples of a low-alloyed steel with two different heat treatments using an engraving laser. This method allows to produce very sharp notches without plastic deformation and with only a slight thermal influence on the surrounding material. The samples prepared in this way were fatigued with block wise increasing loads until failure. Cracks are detected by means of a direct current potential drop method. The length of the loading block (number of cycles) is determined by the measured potential drop. This procedure enables a reliable and precise determination of the limit stress for the respective notch size with a low experimental effort and time consumption. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Fatigue limit KW - Material defects KW - Kitagawa-Takahashi Diagram KW - DC Potential Drop PY - 2025 AN - OPUS4-63145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Drexler, A A1 - Konert, Florian A1 - Sobol, Oded A1 - Rhode, Michael A1 - Domitner, J A1 - Sommitsch, C A1 - Böllinghaus, Thomas T1 - Enhanced gaseous hydrogen solubility in ferritic and martensitic steels at low temperatures N2 - Metals that are exposed to high pressure hydrogen gas may undergo detrimental failure by embrittlement. Understanding the mechanisms and driving forces of hydrogen absorption on the surface of metals is crucial for avoiding hydrogen embrittlement. In this study, the effect of stress-enhanced gaseous hydrogen uptake in bulk metals is investigated in detail. For that purpose, a generalized form of Sievert's law is derived from thermodynamic potentials considering the effect of microstructural trapping sites and multiaxial stresses. This new equation is parametrized and verified using experimental data for carbon steels, which were charged under gaseous hydrogen atmosphere at pressures up to 1000 bar. The role of microstructural trapping sites on the parameter identification is critically discussed. KW - Hydrogen KW - Thermodynamic modelling KW - Pressure-dependent solubility KW - Steel KW - Trapping PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559307 DO - https://doi.org/10.1016/j.ijhydene.2022.09.109 SN - 0360-3199 VL - 47 IS - 93 SP - 39639 EP - 39653 PB - Elsevier Ltd. AN - OPUS4-55930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, Yi A1 - Wachtendorf, Volker A1 - Klack, Patrick A1 - Kukofka, Tobias A1 - Ruder, J. A1 - Schartel, Bernhard T1 - Durability of the flame retardance of ethylene-vinyl acetate copolymer cables: Comparing different flame retardants exposed to different weathering conditions N2 - Scientific publications addressing the durability of the flame retardance of cables during their long-term application are rare and our understanding lacks. Three commercial flame retardants, aluminum hydroxide, aluminum diethyl phosphinate (AlPi-Et), and intumescent flame retardant based on ammonium polyphosphate, applied in ethylene-vinyl acetate copolymer (EVA) model cables, are investigated. Different artificial aging scenarios were applied: accelerated weathering (UV-irradiation/temperature/rain phases), humidity exposure (elevated temperature/humidity), and salt spray exposure. The deterioration of cables’ surface and flame retardancy were monitored through imaging, color measurements, attenuated total reflectance Fourier transform infrared spectroscopy, and cone calorimeter investigations. Significant degradation of the materials’ surface occurred. The flame retardant EVA cables are most sensitive to humidity exposure; the cable with AlPi-Et is the most sensitive to the artificial aging scenarios. Nevertheless, substantial flame retardance persisted after being subjected for 2000 h, which indicates that the equivalent influence of natural exposure is limited for several years, but less so for long-term use. KW - Durability KW - Flame retardant KW - Cable KW - Weathering KW - Cone calorimeter PY - 2020 DO - https://doi.org/10.1002/APP.47548 SN - 0021-8995 VL - 137 IS - 1 SP - 47548 PB - Wiley AN - OPUS4-50237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Putra, Stephen Nugraha A1 - Rethmeier, Michael T1 - Numerical analysis of the influence of an auxiliary oscillating magnetic field on suppressing the porosity formation in deep penetration laser beam alloys of aluminum alloys N2 - The contactless magnetohydrodynamic technology has been considered as a potential and promising method to improve the weld qualities of deep penetration laser beam welding. In this paper, numerical investigations are conducted to study the influence of the auxiliary oscillating magnetic field on the porosity suppression in laser beam welding of 5754 aluminum alloy. To obtain a deeper insight into the suppression mechanism, a three-dimensional transient multi-physical model is developed to calculate the heat transfer, fluid flow, keyhole dynamic, and magnetohydrodynamics. A ray tracing algorithm is employed to calculate the laser energy distribution on the keyhole wall. A time-averaged downward Lorentz force is produced by an oscillating magnetic field. This force acts in the molten pool, leading to a dominant downward flow motion in the longitudinal section, which blocks the bubble migration from the keyhole tip to the rear part of the molten pool. Therefore, the possibility for the bubbles to be captured by the solidification front is reduced. The electromagnetic expulsive force provides an additional upward escaping speed for the bubbles of 1 m/s ~ 5 m/s in the lower and middle region of the molten pool. The simulation results are in a good agreement with experimental measurements. Based on the results obtained in this study, a better understanding of the underlying physics in laser beam welding enhanced by an auxiliary oscillating magnetic field can be provided and thus the welding process can be further optimized reducing the porosity formation. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Deep penetration laser beam welding KW - Oscillating magnetic field KW - Numerical simulation KW - Porosity KW - Molten pool behaviour PY - 2023 SN - 2410-0544 VL - 13 SP - 237 EP - 254 PB - Verlag der Technischen Universität Graz AN - OPUS4-58804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Fabry, Çağtay A1 - Hirthammer, Volker A1 - Rethmeier, Michael T1 - Open Science in der Schweißtechnik N2 - Darstellung der aktuellen Situation sowie des Potenzials von Forschungsdatenmanagement und OpenScience in der Schweißtechnik. T2 - WelDX - Open Science Seminar CY - BAM Berlin, Germany DA - 04.03.2020 KW - Digitalisierung KW - Schweißtechnik KW - OpenScience KW - Forschungsdatenmanagement PY - 2020 UR - https://www.bam.de/Content/DE/Veranstaltungen/2020/2020-03-09-weldx-open-science-seminar.html AN - OPUS4-51857 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - IUC02: Framework for Curation & Distribution of Reference Datasets (On the example of Creep Data of Ni Based superalloys) N2 - A research data management framework to conceptualize & implement a digital infrastructure for the Generation, Distribution, and Utilization of reference datasets of materials is presented. The documentation of the test data is often incomplete. This concerns, e.g., material’s manufacturing process or chemical composition, or test equipment’s description and its calibration status. Our concept addresses this issue by proposing the implementation of a requirements profile. A crucial part of the concept is to reach a community-agreement on the definition of reference data and on the underlying data schema and vocabulary. In this presentation a general workflow overview and the relevance of selected individual subworkflows is presented. T2 - MSE Research Data Forum 2025 CY - Siegburg, Germany DA - 08.07.2025 KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen PY - 2025 AN - OPUS4-64881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Microstructure-Property-Correlation of a Mo-Ti-B alloyed iron aluminide N2 - Iron aluminides depict a sustainable and light-weight material class which could be employed in many applications requiring high strength at intermediate to high temperatures. According to first results, the alloy Fe-26Al-4Mo-0.5Ti-1B surpasses conventional materials in wet corrosion resistance and creep resistance up to 650 °C. For these reasons, the AiF research project “WAFEAL – Materials applications for iron aluminides” was initiated to transfer these findings into a standardised materials dataset and to derive best practices for processing. In the first place, a set of different microstructures adjusted by varying casting methods, wall thicknesses and heat treatments was investigated and correlated with hardness on macro and micro scale. Correlations were drawn between solidification rates and resulting grain sizes and hardness. The effect of vacancy hardening was only verified for wall thickness as low as 2.5 mm. Moreover, a common decrease of macrohardness after a heat treatment at 1000 °C for 100 h was observed irrespective of casting process or wall thickness. This effect was linked with an unexpected decrease of the complex boride phase fraction which acts as a hardening phase. T2 - Intermetallics 2021 CY - Bad Staffelstein, Germany DA - 04.10.2021 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Heat treatment KW - Wall thickness KW - Centrifugal casting KW - Die casting KW - Investment casting KW - Microstructure KW - Hardness KW - Complex borides PY - 2021 AN - OPUS4-53617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Madia, Mauro T1 - Vergleichende Untersuchungen zum intrinsischen Schwellenwert der da/dN-ΔK-Kurve N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung, Δ𝐾𝑡ℎ, und dem sich anschließenden Schwellenwertbereich der 𝑑𝑎𝑑𝑁⁄−Δ𝐾-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - 53. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 18.02.2021 KW - Schadenstolerante Bauteilauslegung, Restlebensdauer, intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung PY - 2021 SN - 2366-4797 SP - 211 EP - 220 PB - Deutscher Verband für Materialforschung und -prüfung e.V. (DVM) CY - Berlin AN - OPUS4-52704 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Fatigue Crack Growth of Heat Resistant Austenitic Cast Iron under Isothermal and Anisothermal Conditions N2 - The heat-resistant cast iron EN-GJSA-XNiSiCr35-5-2 (Ni-Resist D-5S) was investigated for its fatigue crack growth behavior at room and high temperatures. Force-controlled tests were carried out at constant temperatures (20 °C, 500 °C, 700 °C) without and with hold time and different load ratios. The crack growth behavior was also characterized under TMF loading (Tmin = 400 °C, Tmax = 700 °C) by applying IP and OP conditions and different load ratios. Three different techniques were combined to monitor crack growth: potential drop, thermography, and compliance method. The effect of the different loading conditions on the fatigue crack growth behavior will be presented and discussed. T2 - TMF Workshop 2024 CY - Berlin, Germany DA - 25.04.2024 KW - Fatigue crack growth KW - Thermomechanical fatigue KW - Austenitic cast iron KW - Ni-Resist PY - 2024 AN - OPUS4-59964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Madia, Mauro A1 - Vojtek, T. A1 - Duarte, Larissa A1 - Zerbst, Uwe A1 - Pokorný, P. A1 - Jambor, M. A1 - Hutař, P. T1 - Determination of fatigue crack propagation thresholds for steel in presence of environmental effects N2 - The experimental determination of the resistance to fatigue crack propagation in steel, particularly in the socalled near-threshold regime, is a crucial issue for safety-relevant components which are designed to operate for a large number of loading cycles before undergoing periodic inspections. This work summarizes the most relevant results of extensive experimental campaigns conducted at BAM and IPM over the last years, which have been devoted to the determination of fatigue crack propagation characteristics on medium and high strength steels. The influence of environment, oxide-induced crack closure and test methodologies in the near-threshold regime are discussed. KW - Steel KW - Fatigue crack propagation threshold KW - Oxide-induced crack closure KW - Environmental effect PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106449 SN - 0142-1123 VL - 153 SP - 1 PB - Elsevier Ltd. AN - OPUS4-53525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Ermüdungsrisswachstum von warmfestem austenitischem Gusseisen unter isothermen und anisothermen Belastungen N2 - Das Ermüdungsrisswachstumsverhalten des warmfesten Gusseisens EN-GJSA-XNiSiCr35-5-2 (auch unter der Bezeichnung Ni-Resist D-5S bekannt) wurde bei Raum- und hoher Temperatur untersucht. Es wurden kraftgeregelte Versuche bei konstanten Temperaturen (20 °C, 500 °C, 700 °C) ohne und mit Haltezeit und unterschiedlichen Lastverhältnissen durchgeführt. Zusätzlich wurde das Risswachstumsverhalten auch unter TMF-Belastung (Tmin = 400 °C, Tmax = 700 °C) unter IP- und OP-Bedingungen charakterisiert. Die Überwachung des Rissfortschritts erfolgte durch die Kombination von drei verschiedenen Techniken: Potenzialabfall, Thermografie und Compliance-Methode. Die Auswirkungen der verschiedenen Belastungsbedingungen auf das Ermüdungsrisswachstum werden vorgestellt und diskutiert. T2 - Bauteilverhalten bei thermomechanischer Ermüdung CY - Berlin, Germany DA - 25.03.2025 KW - Gusseisen KW - Thermomechanische Ermüdung KW - Rissfortschritt KW - Risswachstum KW - Ermüdungsriss KW - Thermographie PY - 2025 AN - OPUS4-63185 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Damage tolerant design of metallic AM parts N2 - Additive Manufacturing (AM) opens new possibilities in the design of metallic components, including very complex geometries (e.g. structures optimized for certain loads), optimization of materials (e.g. gradient materials) and cost-effective manufacturing of spare parts. In the recent years, it has been used for the first safety-relevant parts, but the consideration of cyclic mechanical behavior in AM is still at the very beginning. The reason for this is the complexity of mechanical material properties, i.e. inhomogeneity, anisotropy and a large number of defects frequently textured and characterized by large scattering in size. Additionally, high surface roughness and residual stresses with complex distributions are typical of AM. Due to these reasons, the transferability of experimentally determined properties from specimens to components is a challenge. This presentation provides an overview of the questions concerning the application of AM to safety-relevant components. Possible strategies for the fatigue design of such components are presented. Besides the Kitagawa-Takahashi-diagram method and the cyclic R-curve analysis as approaches for damage-tolerant design, the identification of critical locations, the problem of representative material properties and the handling of residual stresses are addressed. T2 - 4th international symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Additive Manufacturing KW - Cyclic R-Curve KW - Component assessment PY - 2020 AN - OPUS4-50938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meng, Xiangmeng A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Üstündag, Ömer A1 - Gumenyuk, Andrey A1 - Rethmeier, Michael T1 - A numerical study on the suppression of a detrimental weld pool profile in wire feed laser beam welding by magnetohydrodynamic technique N2 - The weld quality and the possible defect formation are directly determined by the weld pool shape and the thermo-fluid dynamics therein. In this paper, an untypical weld pool profile, i.e., elongated at its top and bottom but narrowed at the middle, is found experimentally and numerically in the wire feed laser beam welding. The detrimental influence of the weld pool narrowing on the element transport is analyzed and discussed. A magnetohydrodynamic technique is utilized to suppress the narrowing, aiming at a more homogenous element distribution. It is found that a low-temperature region is formed in the middle of the weld pool due to the interaction of the two dominant circulations from the top and bottom regions. The weld pool is significantly narrowed due to the untypical growth of the mushy zone in the low-temperature region, which results in a direct blocking effect on the downward flow and the premature solidification in the middle region. The Lorentz force produced by a transverse oscillating magnetic field shows the potential to change the flow pattern into a single-circulation type and the low-temperature-gradient region is mitigated. Therefore, the downward transfer channel is widened, and its premature solidification is prevented. The numerical results are well validated by experimental measurements of metal/glass observation and X-ray fluorescence element mapping. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Thermo-fluid flow KW - Element transport KW - Laser beam welding KW - Magnetohydrodynamics KW - Multi - physical modeling PY - 2023 SN - 2410-0544 VL - 13 SP - 143 EP - 160 PB - Verlag der Technischen Universität Graz AN - OPUS4-58806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical studies of magnetohydrodynamic technology in suppressing process porosity during laser beam welding N2 - The magnetohydrodynamic (MHD) technology is employed to mitigate the porosity problem during partial penetration laser beam welding (LBW) of 10 mm thick aluminum alloy. The effectiveness and universal applicability of the MHD technology in reducing porosity during the LBW process are confirmed by a reduction in the porosity ratio of more than 89%. A transient 3D multi-physical model coupled with the MHD effect has been developed to investigate the suppression mechanism of process porosity. Due to the influence of Lorentz force, there is an obvious change in the weld pool length. This change widens the escaping channel of bubbles escaping from the weld pool. The application of an oscillating magnetic field changes the fluid flow pattern noticeably, whose influence on the formation of porosity defects is highly complicated and nonlinear. T2 - 13th CIRP Conference on Photonic Technologies CY - Nuremberg, Germany DA - 15.09.2024 KW - Laser beam welding KW - Aluminum alloy KW - Process Porosity KW - Porosity suppression KW - Magnetohydrodynamic technology PY - 2024 AN - OPUS4-61604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ávila Calderón, Luis A1 - Schriever, Sina T1 - BAM Reference Data: Creep of Single-Crystal Ni-Based Superalloy CMSX-6 N2 - This publication provides comprehensive metadata and test results of constant force creep tests according to DIN EN ISO 204:2019-4 on the single crystal Ni-based superalloy CMSX-6 at T = 980 °C and initial stresses between 140 MPa and 230 MPa. The tests were carried out in an accredited test laboratory using calibrated measuring equipment. The data were audited and are BAM reference data. KW - NFDI-MatWerk KW - Digitalisierung KW - CMSX-6 KW - Creep KW - Reference Data KW - Referenzdaten KW - Ni-Based Superalloy PY - 2024 DO - https://doi.org/10.5281/zenodo.13937986 PB - Zenodo CY - Geneva AN - OPUS4-61649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, J. A1 - Madia, Mauro A1 - Schurig, M. A1 - Kruse, Julius A1 - Conrad, F. A1 - Schlums, H. A1 - Kontermann, C. A1 - Zerbst, Uwe T1 - Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten N2 - Sicherheitsrelevante Bauteile, bei denen ein Versagen im Betrieb katastrophale Folgen haben könnte, sind in der Regel für eine sehr geringe Ausfallwahrscheinlichkeit ausgelegt und unterliegen strengen Qualifizierungsverfahren gemäß den von den Aufsichtsbehörden festgelegten Richtlinien. Die Hersteller sind oft gezwungen, Tests an realen oder skalierten Komponenten durchzuführen, um die Strukturintegrität unter definierten Belastungsbedingungen sicherzustellen, die in der Regel strenger sind als die im Betrieb zu erwartenden. Dies ist in der Regel mit einem enormen experimentellen und finanziellen Aufwand verbunden. Daher versuchen die Unternehmen, neue Strategien wie digitale Zwillinge zu entwickeln, mit denen die Kosten massiv gesenkt werden können, ohne die Sicherheit zu beeinträchtigen. In dieser Arbeit wird ein neues quasistatisches Prüf- und Bewertungskonzept vorgestellt, dessen Hauptidee darin besteht, die experimentelle Prüfung von Bauteilen durch die Prüfung von für das Bauteil repräsentativen Proben zu ersetzen oder zumindest zu reduzieren. Der größte Vorteil des vorgeschlagenen Konzepts besteht darin, dass die Versuche auf Laborprüfmaschinen durchgeführt werden können. Die Wirksamkeit der Methodik wird anhand der Bewertung der Strukturintegrität einer Turbinenscheibe aus einer Ni-Basis-Superlegierung für Flugzeugtriebwerke bei Überdrehzahl demonstriert. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Köln, Germany DA - 18.02.2025 KW - Strukturintegrität KW - Bruchmechanik KW - Turbinenscheibe KW - Repräsentative Proben PY - 2025 DO - https://doi.org/10.48447/BR-2025-536 SP - 231 EP - 240 PB - DVM CY - Berlin AN - OPUS4-62602 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. T2 - Advanced Infrared Technology and Applications (AITA) 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 AN - OPUS4-64227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Reducing Noise Impact on Strain Accuracy Measurement by Optical Flow and DIC for Laser Welding Applications N2 - In recent years, non-contact methods for in situ local strain measurement during welding processes have gained increasing importance. This trend is driven by advancements in both measurement technology—such as improved camera systems, illumination sources, and X-ray techniques—and in image processing algorithms for strain evaluation. Laser beam welding poses specific challenges for optical strain measurement due to various types of process-related emissions that impair measurement accuracy. In this study, two different algorithms were applied to analyze the local strain field in the solidification zone during laser welding of AISI 310S stainless steel: the inverse compositional Gauss-Newton algorithm for Digital Image Correlation (DIC) and the Lucas-Kanade method for optical flow analysis [1]. Video sequences were recorded under Controlled Tensile Weldability Test (CTW) conditions, in which the specimens were subjected to a defined external tensile load during welding. This setup consistently induced solidification cracking at the material surface, which could be observed in the video recordings. To enhance the robustness and accuracy of the strain evaluation, various noise reduction techniques were implemented. These included identification and mitigation of erroneous frames caused by process emissions and dynamic disturbances. The resulting strain distributions showed high repeatability across multiple experiments and were in good qualitative agreement with predictions from high-fidelity finite element simulations. [2]. T2 - AJP 2025 CY - Coimbra, Portugal DA - 16.10.2025 KW - Laser beam welding KW - Solidification cracking KW - Optical measurement PY - 2025 AN - OPUS4-64428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Application of the cyclic R-curve analysis to determine the Kitagawa-Takahashi Diagram N2 - The fatigue limit of metallic materials corresponds to the maximum stress below which all microcracks that were originally able to grow still arrest. In technical alloys, microcracks are normally initiated at material defects. As a result, the fatigue limit of these materials is a function of the defect size. The Kitagawa-Takahashi Diagram (KT-diagram) provides a useful description of this dependency. However, the established methods for its determination are associated with great uncertainties, especially in the technically interesting region corresponding to the short crack regime. In addition, the effect of crack closure and the influence of local stresses are not considered. For this reason, short crack models offer a better alternative for estimating KT-diagrams. In this work, a methodology is presented that incorporates the determination of the fatigue limit based on crack arrest (cyclic R-curve analysis). The crack driving force is determined by FE simulations, while the increase in material resistance with cyclic crack propagation in the region of physically short cracks is described experimentally by the cyclic R-curve. To validate the procedure, fatigue limit tests based on the staircase method are carried out on smooth and notched specimens with 3 different notch sizes. Furthermore, tests are carried out on a low-alloyed steel with two different heat treatments for considering different strengths. The experimental results are compared with the simulations and the possible differences are discussed. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Fatigue limit KW - Material defects KW - Kitagawa-Takahashi Diagram KW - Cyclic R-curve analysis PY - 2025 AN - OPUS4-63144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Durlo Tambara, Luís Urbano T1 - Early hydration reactions of calcium sulfoaluminate cement in water and alkaline media N2 - This study investigates the early hydration of calcium sulfoaluminate (CSA) cement in water (CSAH) and 2M NaOH (CSA2M), both with a liquid/solid ratio of 0.5. Hydration kinetics were assessed using in situ X-ray diffraction, isothermal conduction calorimetry, ultrasonic pulse velocity (UPV) and mechanical strength measurements. The results indicate that in the CSA2M system, the maximum heat release occurs earlier, and UPV measurements reveal a more rapid increase in mechanical stiffness (Figure 1a). The presence of alkalis accelerates the dissolution of ye’elimite and anhydrite, leading to a shorter induction period and faster precipitation of ettringite (Figure 1b-d). The phase refinement confirmed a higher dissolution rate of anhydrite in the alkaline environment, while the formation of ettringite stabilizes within 10 hours. Initial dissolution (0–40 min) increases ion concentration, followed by accelerated ettringite formation (0.6–2.5 h) with rising heat flow and UPV. A secondary acceleration (2.5–4.3 h) occurs only in CSAH. Deceleration (2.5–10 h) leads to further stabilization, with reactions proceeding at a slower rate. At 25 h, CSAH reached 58.3% ettringite and CSA2M 48.2%. These findings contribute to a deeper understanding of the early hydration mechanisms of CSA cement and the impact of alkalis on phase evolution. T2 - 3rd International Workshop on Calcium Sulfoaluminate Cements CY - Leeds, UK DA - 23.06.2025 KW - Calcium sulfoaluminate cement KW - Ultrasonic pulse velocity KW - Early hydration KW - Alkali KW - In situ XRD PY - 2025 AN - OPUS4-63758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanna, Naveen A1 - Bär, Jürgen A1 - Duarte, Larissa A1 - Madia, Mauro ED - Ricoeur, Andreas T1 - Ermittlung von Kitagawa-Takahashi-Diagrammen mittels Gleichstrompotentialsondenmessungen N2 - Das Kitagawa-Takahashi Diagramm ist ein wichtiges Werkzeug zur Beschreibung der ausgeprägten Langzeitfestigkeit fehlerbehafteter Bauteile. Insbesondere im technisch relevanten Übergangsbereich unterscheiden sich jedoch die verwendeten Modelle. Daher ist für eine sichere Aussage eine experimentelle Absicherung in diesem Bereich zwingend notwendig. In dieser Arbeit wird eine Methode vorgestellt, die eine einfache und schnelle Absicherung des Verlaufs im Übergangsbereich erlaubt. Hierzu werden in Flachproben mittels eines Gravierlasers scharfe Kerben mit einer definierten Breite und Tiefe eingebracht. Die so präparierten Proben werden mit blockweise steigender Last bis zum Bruch ermüdet. Die Erkennung von Anrissen erfolgt mittels einer Gleichstrom-Potentialsonde mit der auch die Länge des Lastblocks gesteuert wird. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Cologne, Germany DA - 18.02.2025 KW - Ausgeprägte Langzeitfestigkeit KW - Materialdefekte KW - KT-Diagramm KW - Gleichstrom-Potentialsonde PY - 2025 DO - https://doi.org/10.48447/BR-2025-513 VL - 257 SP - 105 EP - 112 PB - Deutscher Verband für Materialforschung und -prüfung e.V. CY - Berlin, Deutschland AN - OPUS4-62604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Kanna, Naveen A1 - Bär, Jürgen ED - Ricoeur, Andreas T1 - Anwendung der zyklischen R-Kurven-Analyse zur Abschätzung des Kitagawa-Takahashi-Diagramms N2 - Die ausgeprägte Langzeitfestigkeit eines Werkstoffes entspricht der maximalen Spannung, unterhalb derer alle ursprünglich wachstumsfähigen Mikrorisse arretieren. Für fehlerbehaftete Werkstoffe stellt das Kitagawa-Takahashi (KT)-Diagramm die Abhängigkeit der ausgeprägten Langzeitfestigkeit von der Defektgröße dar. Das KT-Diagramm kann mit großem Aufwand experimentell bestimmt oder durch verschiedene Modelle abgeschätzt werden. Solche Ansätze ergeben oft nichtkonservative Prognosen und berücksichtigen weder den Aufbau der Rissschließeffekte noch lokale Spannungen. In dieser Arbeit wird ein Kurzrissmodell auf Grundlage der zyklischen R-Kurve und des Rissarrestphänomens zur Abschätzung des KT-Diagramms vorgestellt. Die Abschätzungen werden mit experimentellen Daten validiert, die mit gekerbten Proben nach dem Treppenstufenverfahren ermittelt wurden. T2 - 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Köln, Germany DA - 18.02.2025 KW - Langzeitfestigkeit KW - KT-Diagramm KW - zyklische R-Kurven-Analyse PY - 2025 DO - https://doi.org/10.48447/BR-2025-512 VL - 257 SP - 93 EP - 104 PB - Deutscher Verband für Materialforschung und -prüfung e.V. CY - Berlin, Deutschland AN - OPUS4-62603 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shabdali, G. A. A1 - Wandtke, K. A1 - Schröpfer, Dirk A1 - Kromm, A. A1 - Scharf-Wildenhain, R. A1 - Haelsig, A. A1 - Kannengiesser, T. A1 - Hensel, J. T1 - Comparative residual stress analysis on a DED-Arc manufactured high-strength steel component using the contour method and XRD N2 - Lightweight construction is a vital approach for reducing CO₂ emissions, as it contributes to the development of more energy-efficient structures and supports the overall goal of achieving carbon neutrality in the transition to sustainable manufacturing. Though, a topology-optimized design often leads to complex geometries. Additive manufacturing (AM) processes such as direct energy deposition with arc (DED-Arc) offer great design freedom due to the buildup of components in layers. Furthermore, DED-Arc enables efficient production due to the high deposition rate, process reliability, and good automation capability. Further efficiency can be achieved through weight optimization, enabled by high-strength steels. However, a major challenge is the process-induced residual stresses (RS) in the component, which arise primarily due to restrained shrinkage. High tensile residual stresses are detrimental as they increase the risk for several types of cracking and failures. Knowledge of residual stress distribution is crucial for predicting the service life of the component and structural integrity assessment, especially for safety-critical applications. Therefore, this study focuses on the use of the contour method (CM) to analyze the full field longitudinal residual stresses in an open hollow cuboid component (dimensions, 120 × 50 × 30 mm 3 ) manufactured by DED-Arc (low-alloyed high-strength steel with yield strength  730 MPa). In CM, the component is cut along a desired plane of interest, and the contour of the deformed cut surface is measured. A finite element model is used to reconstruct the residual stresses field in the 2-dimensional plane of cut. In this paper, a modified cutting strategy was employed. After cutting, the deformed cut surfaces were measured utilizing two surface measurement techniques, i.e., coordinate measuring machine (CMM) and a 3D scanner. The accuracy of the CM was validated against surface stresses measured using X-ray diffraction (XRD). Additionally, a comparison of neutron diffraction experiments was conducted. The residual stresses were further correlated with hardness measurements. The results from surface measurement techniques showed good qualitative and quantitative agreement regarding the measured displacement contour. CM results revealed peak stresses in the DED-Arc walls; bending deformation in the substrate induces tensile stresses at the bottom of the substrate plate and compressive stresses in the middle top region. The residual stresses obtained from diffraction and CM showed a good agreement and correlated qualitatively with the hardness measurements. These results show that practical residual stress mapping and quantification using XRD accompanied by minimal application of CM for values in the bulk are suitable for identifying and minimizing detrimental welding-induced stresses in such high-strength AM lightweight components, even without the use of expensive methods such as neutron diffraction. T2 - 78. IIW Annual Assembly CY - Genoa, Italy DA - 22.06.2025 KW - Residual stress KW - Contour method KW - DED-Arc/M KW - Additive Manufacturing KW - High-strength steel KW - Filler metals KW - XRD KW - Neutron diffraction PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659881 DO - https://doi.org/10.1007/s40194-026-02441-y SN - 0043-2288 SP - 1 EP - 17 PB - Springer Science and Business Media LLC CY - Berlin ; Heidelberg AN - OPUS4-65988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Lausch, Thomas A1 - Schröpfer, Dirk A1 - Rhode, Michael A1 - Kannengiesser, Thomas ED - Lippold, J.C. ED - Valiente Bermejo, M. A. ED - Fink, C. ED - Westin, E. M. T1 - Influence of Residual Stresses and Heat Control on Stress Relief Cracking in a CrMoV Steel Mockup N2 - Preventing failures in the manufacture or operation of petrochemical reactors made from creep-resistant, low-alloy steels such as 13CrMoV9-10 still requires research, despite over 60 years of investigation into the field of stress relief cracking. Welding this steel grade requires care. This is due to its low toughness and high strength in the as-welded condition if not heat treated after welding, combined with an increased susceptibility to cracking during stress relaxation. Previous research on cracking has focused on metallurgical factors; little knowledge has been gained on cracking under real-life restraint conditions. In this work,the influence of welding heat control on cracking was investigated by simulating the manufacturing conditions prevailing in the construction of petrochemical reactors using a weld mockup. Cracks formed during post-weld heat treatment in a temperature range between 300 °C and 500 °C. Compared to small scale samples, the toughness of the restrained welds was significantly lower. SEM and TEM analyses of the samples revealed early ageing due to precipitation of carbides during post-weld heat treatment under restraint. An overview of how a comprehensive assessment of the integrity of submerged arc welded CrMoV steels can be achieved is provided. T2 - 5th International Conference on Cracking Phenomena in Welding and Additive Manufacturing CY - Trollhättan, Sweden DA - 12.03.2025 KW - Stress relief cracking KW - Residual stress KW - Sub-merged arc welding KW - Mockup PY - 2026 SN - 978-3-032-16393-6 SN - 978-3-032-16392-9 DO - https://doi.org/10.1007/978-3-032-16393-6_17 SP - 336 EP - 363 PB - Springer CY - Cham AN - OPUS4-65823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Ulbricht, Alexander A1 - Fritsch, Tobias A1 - Sprengel, Maximilian A1 - Evans, Alexander A1 - Kromm, Arne A1 - Madia, Mauro ED - Bruno, Giovanni T1 - A Critical Discussion on the Diffraction-Based Experimental Determination of Residual Stress in AM Parts N2 - As opposed to reviewing results on experimental determination of residual stress by diffraction, this paper discusses the open issues when dealing with residual stress determination in additive manufactured parts, in particular those manufactured with laser powder bed fusion techniques. Three points are addressed in detail: (a) the proper determination of the strain-free reference d0, (b) the problem of the determination of the principal axes, and (c) the use of the correct diffraction elastic constants. It is shown that all methods to determine the strain-free reference d0 suffer from caveats, and care must be taken in evaluating the most suitable for the problem being tackled. In addition, it is shown that, in some systems, the principal axes do correspond to the geometrical axes of the specimen, but this needs to be systematically checked, especially in the case of uni- or bidirectional hatching strategies. Finally, the need to experimentally determine the proper diffraction elastic constants is underlined, especially in the case of strongly textured specimens, which again depends on the deposition strategy. T2 - ASTM ICAM 2020 – ASTM International Conference on Additive Manufacturing CY - Online meeting DA - 16.11.2020 KW - Additive Manufacturing KW - Diffraction KW - Residual Stress PY - 2020 DO - https://doi.org/10.1520/STP163120190148 VL - STP1631 SP - 122 EP - 138 PB - ASTM International CY - USA AN - OPUS4-51347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical study on the formation of a bulging region in partial penetration laser beam welding N2 - A transient three-dimensional thermo-fluid dynamics numerical model was developed to study the formation of a bulging region in partial penetration laser beam welding. The model accounts for the coupling between the fluid flow, the heat transfer, and the keyhole dynamics by considering the effects of multiple reflections and Fresnel absorption of the laser beam in the keyhole, the phase transitions during melting and evaporating, the thermo-capillary convection, the natural convection, and the phase-specific and temperature-dependent material properties up to the evaporation temperature. The validity of the model was backed up by experimentally obtained data, including the drilling time, the weld pool length, the local temperature history outside the weld pool, the process efficiency, and a range of metallographic crosssections. The model was applied for the cases of partial penetration laser beam welding of 8 mm and 12 mm thick unalloyed steel sheets. The obtained experimental and numerical results reveal that the bulging region forms transiently depending on the penetration depth of the weld, showing a tendency to transition from a slight bulging to a fully developed bulging region between penetration depths of 6 mm and 9 mm, respectively. T2 - 13th International Seminar "Numerical Analysis of Weldability" CY - Seggau, Austria DA - 04.09.2022 KW - Laser beam welding KW - Deep penetration KW - Bulge formation KW - Numerical modeling PY - 2023 SN - 978-3-85125-968-1 SN - 978-3-85125-969-8 SN - 2410-0544 VL - 13 SP - 101 EP - 126 PB - Verlag der Technischen Universität Graz AN - OPUS4-58802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Chunliang A1 - Wu, Chuansong A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Numerical analysis of ultrasonic vibration enhanced friction stir welding of dissimilar Al/Mg alloys N2 - The ultrasonic vibration enhanced friction stir welding (UVeFSW) process has unique advantages in joining dissimilar Al/Mg alloys. While there are complex coupling mechanisms of multi-fields in the process, it is of great significance to model this process, to reveal the influence mechanism of ultrasonic vibration on the formation of Al/Mg joints. In this study, the acoustic-plastic constitutive equation was established by considering the influence of both ultrasonic softening and residual hardening on the flow stress at different temperatures and strain rates. And the ultrasonic induced friction reduction (UiFR) effect on friction coefficient in different relative directions at the FSW tool-workpiece interface was quantitatively calculated and analyzed. The Al/Mg UVeFSW process model was developed through introducing the above acoustic effects into the model of Al/Mg friction stir welding (FSW). The ultrasonic energy is stronger on the aluminum alloy side. In the stirred zone, there is the pattern distribution of ultrasonic sound pressure and energy. The heat generation at the tool-workpiece contact interface and viscous dissipation were reduced after applying ultrasonic vibra-tion. Due to the UiFR effect, the projection of friction coefficient and heat flux distributions at the tool-workpiece interface present a "deformed" butterfly shape. The calculated results show that ultrasonic vibra-tion enhanced the material flow and promoted the mixing of dissimilar materials. T2 - 13th International Seminar Numerical Analysis of Weldability CY - Seggau, Austria DA - 04.09.2022 KW - Friction stir welding KW - Ultrasonic vibration KW - Al/Mg alloys KW - Numerical simulation PY - 2023 SN - 2410-0544 VL - 13 SP - 517 EP - 538 PB - Verlag der Technischen Universität Graz AN - OPUS4-58805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Schadensprävention durch Werkstoff- und Komponentenprüfung unter Druckwasserstoff N2 - Historischer Schadensfall Wasserstoff-Gasflaschen von A. Martens aus dem Jahr 1894 / Kurzvorstellung H2Safety und ModuH2Pipe / Prüfung von Hohlzugproben unter Druckwasserstoff T2 - 49. VDI-Jahrestagung Schadensanalyse - Schadensprävention bei Druckwasserstoff und Schadensprävention für Kunststoff- und Elastomerprodukte CY - Würzburg, Germany DA - 18.10.2023 KW - Hohlzugprobe KW - Wasserstoff KW - H2Safety@BAM KW - MatCom KW - ModuH2Pipe@BAM PY - 2023 AN - OPUS4-58624 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Fatigue assessment procedure based on effective crack propagation data and cyclic R-curve N2 - Fracture mechanics-based methods can be applied to the fatigue assessment of mechanical components containing defects or cracks subjected to cyclic loading. The knowledge of the crack growth behavior for short and long cracks enables the determination of both finite and infinite life regimes. Nevertheless, a first problem arises from the empirical determination of the fatigue data, which vary according to the test conditions, e.g., the test method, frequency and the stress ratio R. This is due to crack closure and further environmental phenomena affecting crack propagation behavior. A second issue regards the lack of standard experimental procedures for the determination of the fatigue crack propagation threshold ΔKth dependency on the crack size. This is problematic, since ΔKth increases with the build-up of the closure effects in the short crack regime and its inaccurate experimental determination leads to large deviations in the assessment and, even more critical, to non-conservative predictions. Aiming at providing more reliable and safer assessment procedures, the present work proposes a method based on effective crack growth data obtained at high stress ratios (R ≈ 0.8). A short-crack model based on the cyclic R-curve and CPLR data is employed for describing the development of the closure effects. The predictions are compared to established methods and validated by experimental tests. T2 - Fatigue 2022+1 CY - Hiroshima, Japan DA - 06.11.2023 KW - Component assessment KW - Fatigue crack propagation KW - Fatigue threshold KW - Crack closure KW - Cyclic R-curve PY - 2023 AN - OPUS4-58842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Einfluss der Temperaturabhängigen Modellierung der Laserstrahlabsorption auf die Schmelzbadgeometrie beim Hochleistungslaserstrahlschweißen N2 - Der Absorptionsgrad metallischer Werkstoffe spielt bei Fügeprozessen mit einer Strahlungsquelle wie dem Hochleistungslaserstrahltiefschweißen eine bedeutende Rolle. Dieser beeinflusst die Menge der absorbierten Laserenergie, welche zum Aufschmelzen sowie zur lokalen Verdampfung des zu verbindenden Materials führt. Eine der wichtigsten Eigenschaften der Laserstrahlabsorption ist die Temperaturabhängigkeit. Dennoch wird sie in vielen Simulationsarbeiten häufig ignoriert und stattdessen ein angepasster Parameter zur Kalibrierung der Ergebnisse implementiert. Diese Vorgehensweise wirkt sich negativ auf die Zuverlässigkeit sowie die Genauigkeit des numerischen Modells sowie auf die Vorhersagbarkeit der Simulationsergebnisse aus. In der vorliegenden Arbeit wird die Temperaturabhängigkeit der Laserabsorption in ein selbstkonsistentes zweiphasiges Modell unter Berücksichtigung der gekoppelten 3D-Fluidströmung und Wärmeübertragung einbezogen. Die berechnete Laserstrahlabsorption wird durch die temperaturabhängigen Materialeigenschaften, die Lasercharakteristik und den Einfallswinkel des Laserstrahls bestimmt. Die freie Oberfläche jeder Phase wird mithilfe der volume-of-fluid Methode, kurz VOF, berechnet und die Laser-Material-Wechselwirkung wird durch ein neulich implementiertes Ray-Tracing-Verfahren modelliert, die auf einem lokalisierten Level-Set-Algorithmus basiert. Anschließend wird die transiente Wärmeeinbringung und die Geometrie der Schweißnaht analysiert und mit dem temperaturunabhängigen Absorptionsmodell verglichen. Es wurde festgestellt, dass die Temperaturabhängigkeit der Laserabsorption entscheidend für die genaue Bestimmung der Wärmeeinbringung und der Schmelzbadgeometrie ist. Das entwickelte Modell wurde anhand der experimentellen Untersuchungen validiert und die Bedeutung der Temperaturabhängigkeit bei der Laserstrahlabsorption wurde für die Simulation des Laserstrahltiefschweißens aufgeklärt. T2 - 44. Assistentenseminar CY - Päwesin, Germany DA - 20.09.2023 KW - Laser beam welding KW - Temperature dependent absorption KW - Weld pool dynamics KW - Numerical modeling PY - 2023 AN - OPUS4-58810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha T1 - Der Einfluss verschiedener räumlicher Diskretisierungsansätze des Ray-Tracing-Verfahrens bei der Simulation des Laserstrahltiefschweißen N2 - Die Wärmeverteilung des Lasers beim Laserstrahltiefschweißen ist für die Formgebung der Dampfkapillare und für die Schweißbaddynamik entscheidend. In dieser Arbeit werden die Laserwärmeverteilung und deren Einflüsse auf die Schweißbadtiefe sowie -breite numerisch anhand des Ray-Tracing-Verfahrens analysiert. Hierbei wird der La-serstrahl in mehreren Strahlenbündeln bzw. Subrays unterteilt. Diesbezüglich soll der Pfad der Subrays präzis berechnet werden, um die Dynamik der Dampfkapillare und des Schweißbades eines realen Schweißprozesses richtig abzubilden. Zu diesem Zweck beschäftigt sich die vorliegende Arbeit mit der Genauigkeitsverbesserung der Kontaktposition und der Reflexionsrichtung der Subrays auf der freien Oberfläche anhand der Level-Set-Methode. Um die Güte dieses Simulationsansatzes zu gewährleisten, wurde eine Gegenüberstellung mit den zwei klassi-schen Ray-Tracing-Verfahren mittels drei verschiedenen Benchmark-Testreihen durchgeführt. Anschließend wur-den die Versuchsergebnisse zur Validierung der implementierten numerischen Ansätze verwendet. Im Rahmen dieser Arbeit kann es gezeigt werden, dass unterschiedliche Wärmeverteilung aufgrund der verschiedenen Ray-Tracing-Verfahren deutlich zu erkennen ist, welche wiederum die Schweißbaddynamik sowie die lokalisierte Dampfkapillardynamik stark beeinflussen. Ferner wurde es bestätigt, dass die implementierte Level-Set-Methode zu einer genaueren Ermittlung der Kontaktposition und der Reflexionsrichtung der Subrays und somit zu einer Ver-besserung der simulierten Schmelzkontur führt. T2 - 43. Assistentenseminar CY - Schwarzenberg, Germany DA - 27.09.2022 KW - Laser beam welding KW - Ray tracing method KW - Weld pool dynamics KW - Numerical modeling PY - 2022 AN - OPUS4-58840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Determination of the Kitagawa-Takahashi diagram for the EA4T railway axle steel by means of the cyclic R-curve method N2 - The Kitagawa-Takahashi (KT) diagram is a well-established tool in the fatigue community for the prediction of the fatigue limit of metallic materials in presence of defects. Nevertheless, its determination is associated with a large number of fatigue tests carried out on specimens with artificial defects (notches) to describe the fatigue limit-defect size relationship in the short crack regime. The preparation of the specimens and the execution of the tests is time expensive. Therefore, few phenomenological models have been introduced in the past to provide a first approximation of the KT diagram based solely on the fatigue limit for smooth specimen and the fatigue crack propagation threshold for long cracks. Despite the use of such models is widely spread, these suffer from problems related to the uncertainties of the material parameters. Furthermore, the mechanics of short cracks, which is the physical mechanism behind the concept of the fatigue limit, is not considered. This work discusses the advantages and drawbacks of using short fatigue crack propagation models for predicting the fatigue limit of flawed metallic materials. The KT diagrams for a EA4T railway axle steel in as-received and full-hardened condition are approximated by means of the cyclic R-curve method. T2 - 13th International Fatigue Congress CY - Hiroshima, Japan DA - 06.11.2023 KW - Fatigue limit KW - Crack propagation KW - Short crack KW - Cyclic R-curve KW - EA4T railway axle steel PY - 2023 AN - OPUS4-58867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Putra, Stephen Nugraha A1 - Meng, Xiangmeng A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Der Einfluss verschiedener räumlicher Diskretisierungsansätze des Ray-Tracing-Verfahrens bei der Simulation des Laserstrahltiefschweißen N2 - Die Wärmeverteilung des Lasers beim Laserstrahltiefschweißen ist für die Formgebung der Dampfkapillare und für die Schweißbaddynamik entscheidend. In dieser Arbeit werden die Laserwärmeverteilung und deren Einflüsse auf die Schweißbadtiefe sowie -breite numerisch anhand des Ray-Tracing-Verfahrens analysiert. Hierbei wird der La-serstrahl in mehreren Strahlenbündeln bzw. Subrays unterteilt. Diesbezüglich soll der Pfad der Subrays präzis be-rechnet werden, um die Dynamik der Dampfkapillare und des Schweißbades eines realen Schweißprozesses rich-tig abzubilden. Zu diesem Zweck beschäftigt sich die vorliegende Arbeit mit der Genauigkeitsverbesserung der Kontaktposition und der Reflexionsrichtung der Subrays auf der freien Oberfläche anhand der Level-Set-Methode. Um die Güte dieses Simulationsansatzes zu gewährleisten, wurde eine Gegenüberstellung mit den zwei klassischen Ray-Tracing-Verfahren mittels drei verschiedenen Benchmark-Testreihen durchgeführt. Anschließend wurden die Versuchsergebnisse zur Validierung der implementierten numerischen Ansätze verwendet. Im Rahmen dieser Arbeit kann es gezeigt werden, dass unterschiedliche Wärmeverteilung aufgrund der verschiedenen Ray-Tracing-Verfahren deutlich zu erkennen ist, welche wiederum die Schweißbaddynamik sowie die lokalisierte Dampfkapil-lardynamik stark beeinflussen. Ferner wurde es bestätigt, dass die implementierte Level-Set-Methode zu einer ge-naueren Ermittlung der Kontaktposition und der Reflexionsrichtung der Subrays und somit zu einer Verbesserung der simulierten Schmelzkontur führt. T2 - 43. Assistentenseminar Füge- und Schweißtechnik CY - Schwarzenberg/Erzgebirge, Germany DA - 27.09.2022 KW - Laser beam welding KW - Ray tracing method KW - Weld pool dynamics KW - Numerical modeling PY - 2023 UR - https://www.dvs-media.eu/de/neuerscheinungen/4584/43.-assistentenseminar-fuegetechnik SN - 978-3-96144-212-6 VL - 386 SP - 91 EP - 102 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-59119 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Artinov, Antoni T1 - A General Analytical Solution for Two-Dimensional Columnar Crystal Growth during Laser Beam Welding of Thin Steel Sheets N2 - The main solidification parameters, namely the crystal axis, the growth rate, and the cross-sectional area of the columnar crystal control the primary microstructure and thus the final weld seam properties. Limited understanding of solidification parameters due to complexities in experimental and theoretical weld pool boundary determination and its mathematical description. Application of local Lamé curves for efficient weld pool boundary reconstruction Derivation of general analytical solutions for the main solidification parameters of a two-dimensional columnar crystal growth during laser beam welding of thin steel sheets. The Lamé curves approximation technique was successfully applied for the reconstruction of the rear part of the two-dimensional steady-state weld pool boundary. General analytical expressions for the main solidification parameters, namely the crystal axis, the growth rate and the cross-sectional area of the crystal were derived. The derived expressions and herewith obtained results were verified and validated by comparing them to known theoretical solutions and experimental measurements. Dimensionless analysis of the influence of the size and shape of the rear weld pool boundary on the solidification parameters was provided. The derived general solutions and the analysis provided allow for critical welding parameters to be estimated and adapted accordingly to improve the welding process. T2 - 3rd International Conference on Advanced Joining Processes CY - Braga, Portugal DA - 19.10.2023 KW - Laser beam welding KW - Analytical solution KW - Columnar crystal growth PY - 2023 AN - OPUS4-59174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Meng, Xiangmeng A1 - Putra, Stephen Nugraha A1 - Bachmann, Marcel A1 - Artinov, Antoni A1 - Rethmeier, Michael T1 - A fundamental study of physical mechanisms of wineglass-shaped fusion zone profile in laser melting N2 - The fusion zone geometry in laser melting processes e.g., laser welding and laser-based additive manufacturing, of metallic materials has commonly a wineglass-shaped profile which is critical to the grain orientation and stress distribution. Hereby, we adopt for the first time a decoupling work through a combination of multi-physics modelling and experiments to reveal the fundamental mechanisms of this special morphology. Two physicsbased easy-to-use metal vapour models are proposed to consider the vapour’s momentum and thermal effects separately. It is found that the direct laser energy absorption and Marangoni shear stress which are widely hypothesised to dominate the wineglass-shape formation show only a minor influence. The additional heating from the metallic vapour plume rather than its momentum impact contributes predominantly to the enlarging of the molten pool top region, resulting directly in the formation of the wineglass-shaped fusion zone. The generality of the plume heating effect is also validated in two types of materials (steel and Al) in a wide range of parameters. KW - Laser melting KW - Fusion zone profile KW - Wineglass shape KW - Multi-physical modelling KW - Metallic vapour plume KW - Steel and Al PY - 2024 DO - https://doi.org/10.1016/j.jmatprotec.2023.118265 SN - 0924-0136 VL - 324 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-59692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artinov, Antoni A1 - Karkhin, Victor A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Simulation of solidification during keyhole laser welding of thick plates T1 - Моделирование процесса кристаллизациипри лазерной сварке со сквозным проплавлением пластин большой толщины N2 - A method of solving the thermo-fluid dynamics problem is presented, enabling the prediction of the shape and dimensions of the weld pool during keyhole laser welding of thick plates. It is shown that the rear weld pool boundary can be satisfactorily approximated by a set of superellipses (Lamé curves). The presence of a convex rear weld pool boundary in the mid-plane has been observed experimentally and reproduced numerically. It was shown that in this zone the concentration of liquating impurities increases and the local solidification temperature decreases, contributing to the susceptibility to hot cracking. KW - Laser beam welding KW - Three-dimensional crystallization KW - Mathematical modeling KW - Superellipse KW - Thick steel plates PY - 2024 DO - https://doi.org/10.34641/SP.2023.1062.5.041 VL - 5 SP - 31 EP - 36 AN - OPUS4-59639 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karkhin, Victor A1 - Artinov, Antoni A1 - Bachmann, Marcel A1 - Rethmeier, Michael T1 - Simulation of solidification during laser welding of thin plates T1 - Моделирование процесса кристаллизации при лазерной сварке пластин малой толщины N2 - It is proposed to model the experimentally observed weld pool boundary with superellipses (Lamé curves) and to find the unknown parameters of the curves using optimization methods. It has been shown experimentally that during laser welding of austenitic stainless steel with a thickness of 2 mm at a speed of 20 mm/s, the rear weld pool part has a shape close to triangular which can be accurately approximated by a superellipse. Analytical dependences of the trajectory and growth rate of the crystal and its cross-sectional area on the geometry of the rear weld pool part are obtained. KW - Laser beam welding KW - Plane crystalization KW - Mathematical modeling KW - Superellipse KW - Thin steel plates PY - 2023 DO - https://doi.org/10.34641/SP.2023.1061.4.033 VL - 4 SP - 28 EP - 33 AN - OPUS4-59649 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruse, Julius T1 - Anwendung der IBESS-Prozedur zur Berechnung der Schwingfestigkeit geschweißter bauteilähnlicher Proben mit künstlichen Defekten N2 - Im Rahmen eines Kooperationsprojekts mit der Schottel GmbH wurde eine bauteilnahe Probengeometrie entwickelt, mit der sich unter Verwendung einer einachsigen Prüfmaschine das Spannungstiefenprofil in dem unter überlagerter Biege- und Zugspannung beanspruchtem Querschnitt im Schweißnahtübergang des Bauteils reproduzieren ließ. Proben dieser Geometrie wurden vom Kooperationspartner im geschweißten bzw. geschweißten und spannungsarmgeglühten Zustand bereitgestellt. An der BAM wurden je Wärmebehandlungszustand mittels Senkerodieren zwei verschiedene künstliche Defektgeometrien im Schweißnahtübergang eingebracht. Anhand der Proben wurden experimentell für alle vier Probenzustände Wöhlerlinien für ein Spannungsverhältnis von R = 0,1 ermittelt. Zusätzlich wurde das u.a. an der BAM entwickelte IBESS-Verfahren angewandt, um die Wöhlerlinien analytisch zu bestimmen. Hierbei wurde eine sehr gute Übereinstimmung von Berechnung und Experiment erreicht, wobei die Berechnung zu einer leicht konservativen Lebensdauervorhersage führte. T2 - 56. DVM Tagung "Bruchmechanik und Bauteilsicherheit" CY - Kassel, Germany DA - 20.02.2024 KW - Bruchmechanik KW - Ermüdung KW - Schwingfestigkeit KW - Schweißverbindungen PY - 2024 AN - OPUS4-59781 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Analytische Prozedur zur Berechnung der Ermüdungslebensdauer basierend auf effektiven Rissfortschrittsdaten und zyklischer R-Kurve N2 - Bruchmechanik-basierende Methoden können für die Ermüdungsbewertung von mechanischen Bauteilen angewendet werden, die Defekte oder Risse enthalten und zyklischen Belastungen ausgesetzt sind. Die Kenntnis des Risswachstumsverhaltens für kurze und lange Risse ermöglicht die Bestimmung sowohl endlicher als auch unendlicher Lebensdauer. Ein erstes Problem ergibt sich jedoch aus der empirischen Bestimmung von Ermüdungswerkstoffkennwerten, die je nach Prüfbedingungen, z. B. Prüfmethode, Frequenz und Spannungsverhältnis R, variieren. Dies ist auf die Rissschließeffekte und weitere Umgebungsphänomene zurückzuführen, die das Rissfortschrittsverhalten beeinflussen. Ein zweites Problem ist das Fehlen von Standardversuchsverfahren zur Bestimmung des Schwellenwerts gegen Ermüdungsrissausbreitung ΔKth in Abhängigkeit von der Rissausbreitung. Dies ist problematisch, da ΔKth mit der Zunahme der Rissschließeffekte im Kurzrissbereich zunimmt und seine ungenaue experimentelle Bestimmung zu großen Abweichungen bei der Bewertung und, was noch kritischer ist, zu nicht konservativen Vorhersagen führt. Mit dem Ziel, zuverlässigere und sicherere Bewertungsverfahren bereitzustellen, wird in dieser Arbeit eine Methode vorgeschlagen, die auf effektiven Risswachstumsdaten basiert, die bei hohen Spannungsverhältnissen (R ≈ 0,8) ermittelt wurden. Zur Beschreibung der Entwicklung der Rissschließeffekte wird ein Kurzrissmodell auf der Grundlage von zyklischen R-Kurven und CPLR-Daten verwendet. Die analytischen Vorhersagen werden mit experimentellen Daten verglichen, die zur Validierung des Verfahrens durchgeführt wurden, und die daraus entstandenen Unterschiede werden diskutiert. Übersetzt mit DeepL.com (kostenlose Version) T2 - BMDK-Seminar SS24 CY - Magdeburg, Germany DA - 10.04.2024 KW - Schwellenwert gegen Ermüdungsrissausbreitung KW - Rissschließeffekte KW - Ermüdungslebensdauer KW - Zyklische R-Kurve PY - 2024 AN - OPUS4-59876 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Böllinghaus, Thomas A1 - Rhode, Michael A1 - Falkenreck, T. ED - Bender, B. ED - Göhlich, D. T1 - Korrosion und Korrosionsschutz N2 - Das Kapitel beginnt mit einer kurzen Einführung über die Korrosion (Wechselwirkung zwischen einem Metall, einer korrosiven Umgebung und der der jeweiligen Konstruktion). Im zweiten Abschnitt werden die wichtigsten Formen der wässrigen elektrochemischen Korrosion (Flächenkorrosion, galvanische, selektive und interkristalline Korrosion sowie Loch- und Spaltkorrosion) betrachtet. Darüber hinaus wird die elektrochemische Korrosion unter mechanischer Belastung betrachtet (Spannungsrisskorrosion, wasserstoffunterstützte Rissbildung, Korrosionsermüdung), sowie Sonderformen der Korrosion (Erosion, Fretting und mikrobiologisch induzierte Korrosion). Der dritte Abschnitt befasst sich mit der chemischen und Hochtemperaturkorrosion (Oxidation, Aufkohlung, Hochtemperatur-Wasserstoffangriff, Aufschwefelung, Nitrierung, Halogenierung). Zusätzlich enthält das Kapitel Maßnahmen zur Vermeidung der Korrosion. KW - Korrosion KW - Korrosionsschutz KW - Spannungsrisskorrosion KW - Wasserstoff KW - Loch- u. Spaltkorrosion PY - 2021 SN - 978-3-662-59710-1 DO - https://doi.org/10.1007/978-3-662-59711-8_34 VL - 1 SP - 691 EP - 725 PB - Springer-Verlag GmbH, ein Teil von Springer Nature CY - Berlin ET - 26 AN - OPUS4-52156 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonego, M. A1 - Madia, Mauro A1 - Eder, M. A1 - Fleck, C. A1 - Pessan, L. A. T1 - Microstructural features influencing the mechanical performance of the Brazil nut (Bertholletia excelsa) mesocarp N2 - Brazil nut (Bertholletia excelsa) fruits are capable of resisting high mechanical forces when released from trees as tall as 50 m, as well as during animal dispersal by sharp-teethed rodents. Thick mesocarp plays a crucial part in seed protection. We investigated the role of microstructure and how sclereids, fibers, and voids affect nutshell performance using compression, tensile and fracture toughness tests. Fractured specimens were analyzed through scanning electron microscopy (SEM) and microtomography (microCT). Mesocarp showed high deformability (strain at max. stress of ~30%) under compression loading, a critical tensile strength of ~24.9 MPa, a Weibull modulus of ~3, and an elastic modulus of ~2 GPa in the tensile test. The fracture toughness, estimated through the work of fracture of SENB tests, reached ~2 kJ/m2. The thick and strong walls of mesocarp cells, with a weaker boundary between them (compound middle lamella), promote a tortuous intercellular crack path. Several toughening mechanisms, such as crack deflection, breaking of fiber bundles, fiber pullout and bridging as well as crack branching, occur depending on how fiber bundles and voids are oriented. KW - Toughening mechanisms KW - Brazil nut Mesocarp KW - Microstructure KW - Mechanical properties PY - 2021 DO - https://doi.org/10.1016/j.jmbbm.2020.104306 VL - 116 SP - 104306 PB - Elsevier Ltd. AN - OPUS4-52081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braun, Ulrike T1 - Detektion von Mikroplastik in Flaschenwasser mittels thermoanalytischer Verfahren N2 - Im Vortrag wird ein Messfiltertiegel als Zusatztool für die TED-GC/MS vorgestellt, welcher für die Probenaufbereitung von kleinen Partikelfrachten oder kleinen Partikelgrößen genutzt werden kann. Er ist Filtereinheit und Messtiegel in einem, wodurch Verluste bei der Überführung der Probe in das Messgefäß sowie Kontaminationen vermindert werden. Das beispiel ist hier die Filtration von Flaschenwasser mit anschließender Detektion mit der TED-GC/MS. T2 - BVL_Kick-off Meeting "Mikroplastik in Lebensmitteln" CY - Online meeting DA - 03.12.2020 KW - Mikroplastik KW - TED-GC/MS KW - Kleine Partikel KW - Geringe Partikelfrachten KW - Mikroplastik-Massengehalte PY - 2020 AN - OPUS4-51794 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Adapting FAIR Practices in Materials Science: Digital Representation of Material-Specific Characterization Methods N2 - Age-hardenable aluminum alloys undergo precise heat treatments to yield nanometer-sized precipitates that increase their strength and durability by hindering the dislocation mobility. Tensile tests provide mechanical properties, while microstructure evaluation relies on transmission electron microscopy (TEM), specifically the use of dark-field TEM images for precise dimensional analysis of the precipitates. However, this manual process is time consuming, skill dependent, and prone to errors and reproducibility issues. Our primary goal is to digitally represent these processes while adhering to FAIR principles. Ontologies play a critical role in facilitating semantic annotation of (meta)data and form the basis for advanced data management. Publishing raw data, digital workflows, and ontologies ensures reproducibility. This work introduces innovative solutions to traditional bottlenecks and offers new perspectives on digitalization challenges in materials science. We support advanced data management by leveraging knowledge graphs and foster collaborative and open data ecosystems that potentially revolutionize materials research and discovery. T2 - TMS - Specialty Congress 2024 CY - Cleveland, Ohio, US DA - 16.06.2024 KW - FAIR KW - Research Data Management KW - Semantic Interoperability KW - Ontologies KW - Materials and Processes Data Reusability PY - 2024 AN - OPUS4-60375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Fatigue Behavior at Elevated Temperature of Alloy EN AW-2618A N2 - The influence of test temperature and frequency on the fatigue life of the alloy EN AW-2618A (2618A) was characterized. The overaged condition (T61 followed by 1000 h/230 °C) was investigated in load-controlled tests with a stress ratio of R = -1 and two test frequencies (0.2 Hz, 20 Hz) at room temperature and at 230°C, respectively. An increase in the test temperature reduces fatigue life, whereby this effect is more pronounced at lower stress amplitudes. Decreasing the test frequency in tests at high temperatures further reduces the service life. T2 - ICAA19 International Conference on Aluminum Alloys CY - Atlanta, GA, USA DA - 23.06.2024 KW - Aluminium alloy KW - EN AW 2618A KW - Fatigue KW - Overaging KW - Damage behavior PY - 2024 AN - OPUS4-60426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yang, Fan T1 - Numerical Investigations of Porosity Mitigation in High-Power Laser Beam Welding with an External Magnetic Field N2 - The application of an external magnetic field has been found to significantly mitigate the porosity ratio in laser beam welded joints of AlMg3 aluminum alloy. To investigate the suppression mechanism, a 3D transient multi-physics coupled numerical model of laser beam welding (LBW), including laser propagation, laser-material interaction, and magnetohydrodynamic effects, has been developed to calculate the keyhole dynamics and weld pool behaviors during the welding process. The induced time-averaged Lorenz force is directed downward. Under the effects of the external magnetic field, the fluid flow pattern and the weld pool profile are both affected. The keyhole geometry reconstruction algorithm is proposed to calculate the keyhole diameter and its fluctuation, which is used to evaluate the keyhole stability. The results indicate that the oscillating magnetic field does not affect keyhole stability obviously in the LBW of aluminum alloy. Moreover, an electromagnetic expulsive force is induced on the bubble because of the time-averaged downward Lorentz force. This electromagnetic expulsive force can accelerate the bubble escape speed considerably. An analytical model is developed for investigating the bubble escape window, which shows that the bubble escape window is expanded by 45% under the effect of the external magnetic field. The calculated results based on the developed model agree well with the experimental results. T2 - 77th IIW Annual Assembly and International Conference CY - Rhodes, Greece DA - 07.07.2024 KW - Numerical simulation KW - Deep penetration laser beam welding; Keyhole stability KW - Porosity defects KW - Magnetic field PY - 2024 AN - OPUS4-60667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying T1 - The influence of overaging on high cycle fatigue of Al-alloy EN AW-2618A N2 - The aluminum alloy EN AW-2618A (2618A) is a precipitation hardened high strength alloy that is used at elevated temperatures in the transportation and aerospace industries. The main alloying elements are Cu and Mg which form a coarse intermetallic primary phase (Al9FeNi) of several µm in size. This phase is responsible for the long-term high temperature creep resistance. The basic strength is due to the precipitation of the so-called S-phase (Al2CuMg) of nm-size, which is known to coarsen during service at elevated temperatures. Previous projects have characterized the alloy in terms of strength, low cycle fatigue (LCF) and creep behavior, especially at high temperatures (up to 190 °C). Both the T61 and overaged states were used. In addition, the microstructural changes associated with overaging were extensively studied and quantified microscopically [1-2]. However, data on high cycle fatigue (HCF) is still very limited. Therefore, this study [3] investigates the influence of overaging on HCF of 2618A. For this purpose, axial HCF tests were performed at room temperature on two overaged states which are aged for 10 h and 1000 h at 230 °C. Electron microscopy was used to characterize the coarsening of the S-phase from the two overaged states. Fractographic studies were also performed to investigate the influence of the primary phase on the fatigue life. T2 - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Fatigue KW - Aluminum alloy KW - EN AW-2618A PY - 2024 AN - OPUS4-61188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Duarte, Larissa A1 - Madia, Mauro A1 - Zerbst, Uwe A1 - Schönherr, J. A. T1 - Ermittlung des intrinsischen Schwellenwerts und dessen Validierung als Werkstoffparameter N2 - Die Anwendung bruchmechanischer Methoden zur schadenstoleranten Bauteilauslegung ist für zyklische Lasten im Bereich der Paris-Geraden Stand der Technik. Technisch relevant sind jedoch häufig geringere Lasten im Schwellenwertbereich der d𝑎/d𝑁-Δ𝐾-Kurve. Aufgrund des großen Einflusses von Rissschließeffekten ist dessen Bestimmung jedoch nicht nur aufwändig, sondern auch potenziell fehlerbehaftet. Die Bauteilauslegung erfolgt zweckmäßigerweise auf der Basis effektiver, d. h. rissschließkorrigierter Rissfortschrittsdaten. Von großer Bedeutung ist auch der intrinsische Schwellenwert, unterhalb dessen keine Risserweiterung mehr eintritt. In diesem Forschungsprojekt erfolgte eine Untersuchung des Einflusses verschiedener Prüfverfahren und Umgebungsbedingungen auf die Ermittlung des Schwellenwerts gegen Ermüdungsrissausbreitung Δ𝐾th. Es wurden statistisch abgesicherte Empfehlungen zur experimentellen Ermittlung des intrinsischen Schwellenwerts Δ𝐾th,eff abgeleitet. Dieser dient auch als Eingangsparameter einer weiterentwickelten Prozedur zur Bauteilauslegung auf der Basis bei einem Lastverhältnis von 𝑅 ≈ 0,8 ermittelter, effektiver, Rissfortschrittsdaten. Es zeigte sich, dass die bei einem Lastverhältnis von 𝑅 ≈ 0,8 in Laborluft bei höherer Prüffrequenzen (≥90 Hz) ermittelten Schwellenwerte eine konservative Abschätzung des intrinsischen Schwellenwerts erlaubten. Bei Lastverhältnissen 𝑅 ≪ 0,8 wurde ein teilweise stark ausgeprägter Einfluss extrinsischer Effekte auf das Rissfortschrittsverhalten festgestellt. Eine Untersuchung der Bruchflächen ergab Oxidschichtdicken in der Größenordnung mehrerer hundert Nanometer. Bei Reduktion der Prüffrequenz auf ≈55 Hz und Prüfung in feuchter Luft (60 % r.F. und 80 % r.F.) konnte auch bei 𝑅 = 0,8 Rissschließen beobachtet werden. Die weiterentwickelte Prozedur zur Bauteilauslegung auf Basis effektiver Rissfortschrittsdaten lieferte aber stets konservative Ergebnisse in einem tolerierbaren Fehlerbereich und ist deshalb zur Anwendung geeignet. Die im Projekt gewonnenen Erkenntnisse tragen zu einer robusten Bauteilauslegung auf bruchmechanischer Basis bei. Der stark reduzierte Versuchsumfang bei Nutzung effektiver Rissfortschrittsdaten gegenüber der Ermittlung von spannungsverhältnisabhängigen Rissfortschrittskurven beschleunigt und vereinfacht die Bauteilauslegung auf Basis bruchmechanischer Methoden. KW - Schwellenwert gegen Ermüdungsrissausbreitung KW - Einflussfaktoren auf Rissfortschrittsdaten KW - Bauteilauslegung KW - Rissschließeffekte PY - 2023 SN - 978-3-96780-151-4 SP - 1 EP - 190 PB - Forschungsvereinigung Stahlanwendung e. V. CY - Düsseldorf AN - OPUS4-58459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blasón Gonzalez, Sergio A1 - Werner, Tiago A1 - Kruse, Julius A1 - Gilli, Daniel A1 - Madia, Mauro T1 - Experimental procedure for the determination of intrinsic fatigue crack propagation threshold ΔKth,eff and characterization of FCGR curves on miniature steel specimens N2 - The largest percentage of component life under fatigue loading conditions is spent in the short crack regime and in the initial phase of long cracks. The use of Fracture Mechanics in the characterization of fatigue crack growth rate curves has proven to be a useful and adequate tool in the prediction of fatigue lifetimes as long as certain conditions are satisfied. All the above implies the need for a methodical and accurate procedure of assessment of the material response in order to achieve a reliable prediction of lifetime in components under safe conditions, based on the damage tolerance approach. It also highlights the need to analyse the response of increasingly reduced thicknesses, which, as time goes by, show greater differences with respect to those commonly studied and defined in standards and design guidelines, as well as to the experimental studies that can be found in the literature at present. Some examples of thin-walled components are turbine blades or certain additively manufactured parts where, additionally, variations in material properties can occur locally and should also be examined. T2 - 2nd International Symposium on Notch Mechanics (2nd ISNM) CY - Madrid, Spain DA - 03.09.2020 KW - miniature specimens; FCGR curves; intrinsic threshold PY - 2021 SP - 1 EP - 2 AN - OPUS4-55242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Skrotzki, Birgit T1 - Brinell-Hardness (HBW 2.5/62.5) of Al-alloy EN AW-2618A after different aging times and temperatures N2 - The dataset contains data from Brinell hardness measurements of Al-alloy EN AW-2618A after aging for different times and temperatures. Aging was either load free or with applied tensile load (creep). KW - Aluminium alloy KW - EN AW-2618A KW - Brinell hardness KW - Aging KW - Creep PY - 2022 UR - https://doi.org/10.5281/zenodo.6787085 UR - https://doi.org/10.5281/zenodo.10396823 DO - https://doi.org/10.5281/zenodo.6787084 PB - Zenodo CY - Geneva AN - OPUS4-55158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Adopting FAIR data practices in materials science: Semantic representation of a quantitative precipitation analysis N2 - Many metallic materials gain better mechanical properties through controlled heat treatments. For example, in age-hardenable aluminium alloys, the strengthening mechanism is based on the controlled formation of nanometre-sized precipitates, which represent obstacles to dislocation movement and consequently increase the strength. Precise tuning of the material microstructure is thus crucial for optimal mechanical behaviour under service condition of a component. Therefore, analysis of the microstructure, especially the precipitates, is essential to determine the optimum parameters for the interplay of material and heat treatment. Transmission electron microscopy (TEM) is utilized to identify precipitate types and orientations in the first step. Dark-field imaging (DF-TEM) is often used to image the precipitates and thereafter quantify their relevant dimensions. Often, these evaluations are still performed by manual image analysis, which is very time-consuming and to some extent also poses reproducibility problems. Our work aims at a semantic representation of an automatable digital approach for this material specific characterization method under adaption of FAIR data practices. Based on DF-TEM images of different precipitation states of a wrought aluminium alloy, the modularizable, digital workflow of quantitative analysis of precipitate dimensions is described. The integration of this workflow into a data pipeline concept will also be discussed. Using ontologies, the raw image data, their respective contextual information, and the resulting output data of the quantitative image analysis can be linked in a triplestore. Publishing the digital workflow and the ontologies will ensure data reproducibility. In addition, the semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Semantic Representation KW - FAIR data management KW - Quantitative Precipitation Analysis KW - Knowledge graph and ontologies PY - 2023 AN - OPUS4-58199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Hollow specimens as simplified approach for testing metallic materials under high pressure hydrogen development and utilization N2 - The hydrogen economy requires large-scale storage and transportation options like long-distance transmission pipelines. The applied materials (typically steels) must be carefully tested under different conditions (pressure, temperature, impact of impurities, etc.) for their suitability and service with hydrogen. In combination with mechanical load, as occurs in every gas network, hydrogen can induce degradation of the mechanical properties and promote finally resulting in embrittlement, i.e., the formation of cracks. The conventional testing procedures consist of autoclaves in which samples are strained under pressurized hydrogen. The test apparatus requires large amounts of hydrogen and thus a high level of safety and costs. In very specific cases, these tests might be replaced by simplified electrochemical charging. However, these test alternatives raise several questions regarding the equivalency of both testing scenarios. In the early 1980’s the idea of a so-called hollow tensile sample raised and was reinitiated 2021 in ISO TC 164 by T. Ogata (NIMS, Japan) and further developed (e.g. by Fraunhofer IWM, Germany). The idea was: the sample itself represents the autoclave instead of charging a sample from outside. For that reason, a hole is drilled through the sample and the inner surface is pressurized by hydrogen gas during the mechanical testing. Indeed, this represents the main advantage as no expensive pressure-resistant autoclave equipment for large H-volumes is necessary, which significantly reduces the safety-related issues and thus the high costs. In the following, we show recent activities at BAM Berlin on adaption of the hollow-specimen technique for slow strain rate testing (SSRT). The current research activities are focussed on macroscopic influences like the sample geometry, minimum necessary dimensions, and microscopic influences e.g., on the surface by the processing method (drill hole quality and geometric precision) as well as the gas pressure effect (mechanical deformation of surface in different media). T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 04.09.2023 KW - Hydrogen KW - Hollow tensile specimen KW - High-pressure KW - Mechanical properties KW - Testing PY - 2023 AN - OPUS4-58220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olbricht, Jürgen T1 - Einfluss von Haltezeiten auf die TMF-Lebensdauer von P92 bei mittleren und geringen Dehnungsamplituden N2 - Results of an extended TMF test program on grade P92 steel in the temperature range of 620 ◦C–300 ◦C, comprising in-phase (IP) and out-of-phase (OP) tests, partly performed with symmetric dwells at Tmax/Tmin, are presented. In contrast to previous studies, the low-strain regime is also illuminated, which approaches flexible operation in a power plant with start/stop cycles. At all strain amplitudes, the material performance is characterized by continuous cyclic softening, which is retarded in tests at lower strains but reaches similar magnitudes in the course of testing. In the investigated temperature range, the phase angle does not affect fatigue life in continuous experiments, whereas the IP condition is more detrimental in tests with dwells. Fractographic analyses indicate creep-dominated and fatigue-dominated damage for IP and OP, respectively. Analyses of the (micro)hardness distribution in the tested specimens suggest an enhanced microstructural softening in tests with dwell times for the low- but not for the high-strain regime. To rationalize the obtained fatigue data, the fracturemechanics-based DTMF concept, which was developed for TMF life assessment of ductile alloys, was applied. It is found that the DTMF parameter correlates well with the measured fatigue lives, suggesting that subcritical growth of cracks (with sizes from a few microns to a few millimeters) governs failure in the investigated range of strain amplitudes. T2 - DVM-Arbeitskreis Bauteilverhalten bei thermomechanischer Ermüdung - Workshop 2023 CY - Berlin, Germany DA - 20.09.2023 KW - 9–12%Cr steel KW - Thermomechanical fatigue KW - Symmetric dwell periods KW - Parametric modeling PY - 2023 AN - OPUS4-58431 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mente, Tobias T1 - Schadensprävention durch Werkstoff- und Komponentenprüfung unter Druckwasserstoff N2 - Historischer Schadensfall Wasserstoff-Gasflaschen von A. Martens aus dem Jahr 1894 .Prüfung von Hohlzugproben unter Druckwasserstoff - Herausforderungen und Umsetzung. T2 - Forum Schadenverhütung der Arbeitsgemeinschaft Berlin Brandenburg (AGS) in Kooperation mit der AGBB Berlin e.V. CY - Berlin, Germany DA - 12.10.2023 KW - Hohlzugprobe KW - Wasserstoff PY - 2023 AN - OPUS4-58623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric T1 - Environmental conditions affect the corrosion product composition of Methanogen induced microbiologically influenced corrosion (Mi-MIC) N2 - Corrosion is a very expensive and serious problem in the different industry sectors, eg. Petroleum-, On- and off-shore, infrastructure. It is estimated that 20% of all corrosion damage is caused by microorganisms or microbiologically influenced corrosion (MIC). Several microorganisms are known to cause corrosion, including sulfate-reducing bacteria, nitrate-reducing bacteria, methanogens etc. For several years, methanogens were regarded as a mild corroder (~0.065 mm/yr), largely due to a lack of detailed investigation on the corrosion mechanism under real-environment simulated conditions. Resulting in the common belief that siderite, a non-conductive compound, is the sole corrosion product (CP) of methanogen-induced MIC (Mi-MIC). To simulate natural environmental conditions, we developed and introduced the multiport flow column system (MFC), a multi-sectional corrosion flow-cell. Using the MFC, we obtained ten times higher corrosion rates than previously reported. With a combination of several analytical techniques, such as ToF-SIMS, SEM-EDS and FIB-SEM, we found strong indication that siderite is not the sole corrosion product of Mi-MIC. The corrosion layers contained phosphorus, oxygen, magnesium, calcium and iron. The differences in the CP between static and dynamic environments demonstrated the impact of testing procedures on the corrosive potential of methanogens. To further verify and deepen our understanding of Mi-MIC, we are currently studying the influence of additional environmental parameters (e.g. pH, salinity, flow rate) on Mi-MIC. Overall, results of this study will expand the current understanding of MIC from both analytical and mechanistic points of view, thus aiding the development of different mitigation strategies for various industry sectors. T2 - ISMOS-8 CY - Online meeting DA - 08.06.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - ToF-SIMS KW - Modelling studies PY - 2021 AN - OPUS4-54041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric T1 - Environmental conditions impact the corrosion layer composition of Methanogen induced microbiologically influenced corrosion (Mi-MIC) N2 - Microbiologically influenced corrosion (MIC) is a now well-known challenge and affects industry, society and infrastructure. For a long time, the impact of methanogen-induced MIC (Mi-MIC) was underestimated. This was mainly due to the rather low published corrosion rates and the presumed corrosion product siderite, which is not electrically conductive. In our laboratory, we were able to show that this trivialization or underestimation of Mi-MIC was due to the nature of the testing. The static systems used so far do not provide environmentally relevant information about the corrosion rate and the corrosion product, especially for methanogens To further illustrate the importance of the environment on the MIC process, we established a multiport flow column (MFC), to simulate the natural environment. With this method, and in contrast to published results using the static conditions, we obtained ten times higher corrosion rates. We analyzed the corrosion products with a combination of techniques, like ToF-SIMS, SEM-EDS and FIB-SEM, and found strong evidence that siderite is not the sole corrosion product of Mi-MIC. The corrosion layers contain phosphorus, oxygen, magnesium, calcium and iron and lacked on carbon-related species. It is hypothesized that methanogens may have influenced the nucleation process of siderite, converting bicarbonate into carbon dioxide for methanogenesis. This results in increased localized corrosion and reduced siderite formation. To verify and deepen our understanding of Mi-MIC, we are currently studying the influence of additional environmental parameters (e.g. pH, salinity, flow rate etc.) on Mi-MIC and the subsequent impacts on corrosion rates and the corrosion products. Overall, results of this study will expand the current understanding of MIC from both analytical and mechanistic points of view, thus aiding the development of different mitigation strategies for various industry sectors. T2 - Eurocorr 2021 CY - Online meeting DA - 20.09.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - SEM-EDS KW - Modelling studies PY - 2021 AN - OPUS4-54043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deland, Eric A1 - Kleinbub, Sherin T1 - Is Methanogen-induced microbiologically influenced corrosion (Mi-MIC) underestimated? N2 - The role of methanogens in microbiologically influenced corrosion (Mi-MIC) is often neglected, due to 1) low reported corrosion rates and 2) the suspected corrosion product siderite, which is electrically non-conductive. Typically, MIC corrosion studies are carried out using batch cultures, which did not represent the dynamic conditions, i.e. pipeline and provide insufficient information on the overall corrosion potential. We established a unique approach, a multiport flow column (MFC), to simulate pipeline conditions and obtained 10-times higher corrosion rates than previously published. Our result showed that testing procedures have a large impact on the corrosive potential of methanogens. We found strong indications with a combination of ToF-SIMS, SEM-EDS and FIB-SEM analyses that siderite is not the sole corrosion product. The corrosion layers contain phosphorus, oxygen, magnesium, calcium and iron. To verify and deepen our understanding of Mi-MIC, we are currently studying the influence of other environmental parameters (e.g. pH) on Mi-MIC. T2 - VAAM 2021 CY - Online meeting DA - 18.03.2021 KW - Methanogen-induced microbiologically influenced corrosion KW - Carbon steel KW - MIC Island PY - 2021 AN - OPUS4-54042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blasón Gonzalez, Sergio A1 - Werner, Tiago A1 - Kruse, Julius A1 - Madia, Mauro A1 - Miarka, P. A1 - Seitl, S. A1 - Benedetti, M. T1 - Determination of fatigue crack growth in the near-threshold regime using small-scale specimens N2 - A complete description of the experimental procedure for characterizing the intrinsic fatigue crack propagation threshold (ΔKth,eff) as well as the fatigue crack growth rate (FCGR) in the near-threshold regime using small-scale specimens is presented. A comparative study is carried out on the high strength steel S960QL considering different single edge notch bend (SENB) specimen geometries. On one hand, the reference dimensions of 6 mm thickness (B) and 19 mm width (W) are analysed and referred to as conventional specimens. On the other hand, small-scale specimens with B = 3 mm and W = 4 and 6 mm are also considered. Several loading configurations (3-, 4- and 8-point bending) are used and a load ratio R = 0.8 is applied to avoid crack closure effects. The direct current potential drop (DCPD) technique is used to monitor the crack length. The reduced dimensions of the small-scale specimens imply the necessity of implementing a modified testing procedure compared to the recommendations of current standards for the generation of FCGR data. The results show a good agreement between tests conducted on different specimen sizes, which opens new perspectives in the use of small-scale specimens for characterizing the fatigue crack growth properties in metallic materials. Recommendations and limitations of the procedure are provided and discussed. KW - Fatigue crack growth KW - Small-scale specimens KW - Intrinsic fatigue propagation threshold KW - Near-threshold regime KW - High-strength steel KW - Alternative test procedure PY - 2022 DO - https://doi.org/10.1016/j.tafmec.2021.103224 SN - 0167-8442 VL - 118 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-54209 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhu, Jiangchao T1 - Bruchmechanische Bewertung der Integrität einer Turbinenscheibe bei Überdrehzahl N2 - Turbinenscheiben sind thermisch und mechanisch hochbeanspruchte, sicherheitsrelevante Komponenten in Gasturbinen. Ihre Integrität wird in Bauteiltests unter Überdrehzahlbedingungen nachgewiesen. Kontext des Aufsatzes ist die Erarbeitung einer zusätzlichen Bewertungsebene auf der Grundlage von Versuchen unter monotoner Beanspruchung, die die Beanspruchung im Bauteil realistisch wiedergeben soll. Betrachtet wird ein halbelliptischer Riss, der bei der weiteren Ausbreitung als Umfangsriss wächst (rim peeling). Die Simulation dieser Stelle im Bauteil schließt die mechanische und thermische Beanspruchung sowie sie Dehnungsbehinderung ein. Letztere wird anhand zweier Parameter, der Spannungsmehrachsigkeit ℎ und des (allerdings modifizierten) Constraint-Parameters nach Newman, der die Spannungen über den plastisch verformten Bereich mittelt, bestimmt. Erwartungsgemäß zeigt sich, dass die höchste Dehnungsbehinderung weder an den Oberflächenpunkten, noch an den tiefsten Punkten, sondern an einer Stelle zwischen beiden auf der Rissfront auftritt. Als Versuchsgeometrie für die monotonen Tests soll eine Kreuzprobe mit wanddurchdringenden Rissen ausgehend von einer Innenbohrung dienen. Durch geeignete Wahl der Risstiefe sowie der in beiden Richtungen angreifenden Kräfte gelingt es, bauteiladäquate Zustände zu erzeugen. T2 - 54. Tagung des Arbeitskreis Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 22.02.2022 KW - Struktur Integrität KW - Turbinenscheibe KW - Constraint KW - Bruchmechanik PY - 2022 AN - OPUS4-54402 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Influence of an external applied AC magnetic field on the melt pool dynamics at high-power laser beam welding N2 - The study deals with the determination of the influence of an externally applied oscillating magnetic field on the melt pool dynamics in high power laser beam and hybrid laser arc welding processes. An AC magnet was positioned under the workpiece which is generating an upward directed electromagnetic force to counteract the formation of the droplets. To visualise the melt flow characteristics, several experiments were carried out using a special technique with mild steel from S355J2 with a wall thickness of up to 20 mm and a quartz glass in butt configuration. The profile of the keyhole and the melt flow were recorded with a high-speed camera from the glass side. Additionally, the influence of the magnetic field orientation to the welding direction on the filler material dilution on laser hybrid welding was studied with variating oscillation frequency. The element distribution over the whole seam thickness was measured with X-ray fluorescence (XRF). The oscillation frequency demonstrated a greater influence on the melt pool dynamics and the mixing of the elements of the filler wire. The high-speed recordings showed, under the influence of the magnetic field, that the melt is affected under strong vortex at the weld root, which also avoids the formation of droplets T2 - The 18th Nordic Laser Materials Processing Conference CY - Lulea, Sweden DA - 18.01.2022 KW - Laser beam welding KW - Melt pool dinamics PY - 2022 AN - OPUS4-54331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Garfias González, Karla I. A1 - Schartel, Bernhard T1 - Valorizing “non-vegan” bio-fillers: Synergists for phosphorus flame retardants in epoxy resins N2 - Sustainable, biogenic flame retardant adjuvants for epoxy resins are receiving increased focus. Zoological products like insects, bone meal, and eggshells are available in large quantities, but remain uninvestigated as functional fillers to epoxy resins, although they are potential synergists to flame retardants. The efficacy and flame retardancy of “non-vegan” additives in combination with flame retardants is investigated and the fire behavior and thermal decomposition of bio-sourced epoxy resin composites is characterized. By comparing the fire performance of composites containing flame retardants or fillers at varying loadings (5, 10, and 20%), their role as synergists that enhance the function of organophosphorus flame retardants in bio-epoxy composites is identified and quantified. Peak heat release rates were 44% lower in composites containing both filler and flame retardant versus those containing only flame retardants, and fire loads were reduced by 44% versus the pure resin, highlighting the ability of “non-vegan” fillers to function as synergists. KW - Flame retardancy KW - Synergy KW - Bio-composite KW - Epoxy resin KW - Biogenic KW - Renewable PY - 2022 DO - https://doi.org/10.1016/j.polymdegradstab.2022.109875 SN - 0141-3910 VL - 198 SP - 109875 PB - Elsevier Ltd. AN - OPUS4-54438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Progress in the determination of the fatigue propagation resistance in metals and its application to fatigue assessment N2 - This plenary lecture aims at showing the progress in the experimental determination of the fatigue propagation resistance in metals and its application to fatigue assessment. In particular, different new experimental techniques are introduced, which allow a better description of the crack propagation resistance from short to long crack regime. These data can be then applied in the fatigue assessment to predict the fatigue limit and the total life of metallic components. T2 - 5th Iberian Conference on Structural Integrity CY - Coimbra, Portugal DA - 30.03.2022 KW - Crack propagation resistance KW - Cyclic R-Curve KW - Fatigue assessment KW - Kitagawa-Takahashi diagram KW - S-N diagram PY - 2022 AN - OPUS4-54603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Fracture mechanics fatigue life assessmente based on effective crack propagation data obtained at closure-free conditions N2 - The use of effective crack propagation data, i.e. not affected by the crack closure mechanisms, is proposed as a reliable and robust alternative for the fatigue life assessment of cyclically loaded components. T2 - 43rd Materials Mechanics Seminar CY - Sani, Greece DA - 05.06.2022 KW - Effective crack propagation data KW - Crack-closure KW - Component assessment PY - 2022 AN - OPUS4-55044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Böllinghaus, Thomas A1 - Rhode, Michael A1 - Falkenreck, T. ED - Grote, K.-H. ED - Hefazi, H. T1 - 6. Corrosion and Corrosion Resistance N2 - The chapter starts with a brief introduction about corrosion, which is defined as the interdependency between a metal, a corrosive environment, and the respective component design. The second section introduces the most important forms of aqueous electrochemical corrosion (uniform corrosion, galvanic corrosion, selective and intergranular corrosion, and finally pitting and crevice corrosion in the case of passive layer forming metals). In addition, electrochemical corrosion under applied mechanical load is introduced (stress corrosion cracking, hydrogen-assisted cracking, corrosion fatigue), as well as special forms of corrosion (erosion, fretting, and microbiologically induced corrosion). The third section of this chapter introduces (mostly dry) chemical corrosion and high-temperature corrosion (oxidation, carburization, high-temperature hydrogen attack, sulfurization, nitriding, halogenation). As in the case of electrochemical corrosion, chemical corrosion can also be superimposed by mechanical loads. Finally, general facts on the testing of corrosion are introduced. KW - Corrosion KW - Corrosion testing KW - Handbook KW - Electrochemical corrosion KW - Chemical corrosion PY - 2021 SN - 978-3-030-47035-7 DO - https://doi.org/10.1007/978-3-030-47035-7_6 VL - 2021 SP - 185 EP - 213 PB - Springer Nature Switzerland AG CY - Cham (CH) ET - 2nd Edition AN - OPUS4-52423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering resistance of halogen-free flame retardancy in thermoplastics N2 - Weathering resistance of halogen-free flame retardancy in thermoplastics - Durability of fire retardancy - Impact of different exposure condition - Degradation with respect to different fire tests T2 - 17th SKZ Conference on Trends in Fire Safety and Innovative Flame Retardants for Plastics CY - Online Meeting DA - 18.05.2021 KW - Durability KW - Flame retardant KW - Aluminum hydroxide (ATH) KW - Weathering KW - Cable KW - TPU KW - EVA KW - Polyamide 6.6 KW - Aluminium diethylphosphinate PY - 2021 AN - OPUS4-52680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Vergleichende Untersuchungen zum intrinsischen Schwellenwert der da/dN-∆K Kurve N2 - Für die Bestimmung der Restlebensdauer zyklisch beanspruchter Bauteile kommt dem Schwellenwert für Ermüdungsrissausbreitung, Δ𝐾𝑡ℎ, und dem sich anschließenden Schwellenwertbereich der 𝑑𝑎𝑑𝑁⁄−Δ𝐾-Kurve große Bedeutung zu. Dem stehen Unsicherheiten bei der Bestimmung und Analyse gegenüber. Der Aufsatz befasst sich mit der Ermittlung des sogenannten intrinsischen Schwellenwerts, der als robuster Eingangsparameter für eine „rissschließfreie“ Analyse der Restlebensdauer von entscheidender Bedeutung ist. T2 - DVM-Arbeitskreis „Bruchmechanik und Bauteilsicherheit“ 2021 CY - Online meeting DA - 18.02.2021 KW - Schadenstolerante Bauteilauslegung KW - Restlebensdauer KW - Intrinsischer Schwellenwert gegen Ermüdungsrissausbreitung PY - 2021 AN - OPUS4-52263 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas T1 - Microstructural evolution of Fe-26Al-4Mo-0.5Ti-1B with varying wall thicknesses N2 - With an increasing demand in more efficient fuel consumption to reduce CO2 emissions, weight reductions in high-temperature materials at affordable costs gain increasing attention. One potential candidate is the intermetallic material class of iron aluminides, combining the advantages in mass savings, high temperature performance and recyclability of resources. The alloy Fe-26Al-4Mo-0.5Ti-1B was selected to study the microstructural features evolving from two casting processes, five wall thicknesses and three final conditions. Conclusions are drawn upon the correlations of processing variables, grain sizes and hardness. T2 - DGM Fachausschuss "Intermetallische Phasen" CY - Online meeting DA - 09.02.2021 KW - Intermetallics KW - Iron aluminides KW - Fe-Al alloys KW - Wall thickness KW - Microstructure PY - 2021 AN - OPUS4-52288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Zerbst, Uwe A1 - Madia, Mauro ED - Yadroitsev, I. ED - Yadroitsava, I. ED - Du Plessies, A. ED - McDonald, E. T1 - Structural integrity II: fatigue properties N2 - If a component is cyclically loaded, its load carrying capacity is considerably lower than in the monotonic loading case. This general observation applies in particular to L-PBF parts. The causes of this are mainly material defects such as pores and unwelded regions (Chapter 8) and a pronounced surface roughness in the as-built condition (Chapter 9). In addition, effects due to the anisotropy of the microstructure (Chapter 6) and a complex residual stress pattern (Chapter 7) play an important role. A consequence is that common strategies of fatigue assessment cannot be transferred to L-PBF applications without modifications. Due to the inhomogeneity of the material, the determination of representative material properties and the transfer to the component is a problem, and this is also the case with regard to the consideration of defects, surface roughness and residual stresses. The chapter gives a brief introduction to these problem areas. KW - Fatigue crack propagation stagesdefects KW - Fatigue strength KW - Fatigue life KW - Fracture mechanics PY - 2021 SN - 978-0-12-824090-8 DO - https://doi.org/10.1016/B978-0-12-824090-8.00015-9 SP - 377 EP - 394 PB - Elsevier Inc. CY - Amsterdam ET - 1 AN - OPUS4-52854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Investigation on the influence of different testing methods and parameters on the determination of fatigue crack growth data N2 - The correct determination of fatigue crack propagation data is of great importance for the damage tolerance design of engineering components, especially with regard to the calculation of residual lifetime and the establishment of inspection intervals. The fatigue crack propagation threshold Δ𝐾th, in this respect, is a crucial input parameter for simulating crack growth, since it corresponds to the stress intensity factor range at which a non-growing crack starts to propagate. However, the experimental determination of Δ𝐾th, as well as its application, is still confronted with few issues related among others to the load ratio (R) dependency of Δ𝐾th, the testing procedure, and environmental effects. These can lead to large scatter and significant errors in the prediction of component failure. In this context, the use of the intrinsic fatigue crack propagation threshold Δ𝐾th,eff in component assessment is a promising alternative, since it does not depend on a number of factors that affect Δ𝐾th, but only on the elastic properties (𝐸-modulus) and the lattice (Burger’s vector ‖𝑏‖) of the material. The aim of the present work is therefore to investigate different experimental procedures for the determination of Δ𝐾th,eff, namely: (a) conventional load reduction (LR) procedures, (b) the 𝐾max procedure and (c) compression pre-cracking load reduction and constant amplitude (respectively CPLR and CPCA) methods. Furthermore, the determination of Δ𝐾th has been carried out varying some testing parameters, such as test frequency, Δ𝐾 at the beginning of the crack propagation test (Δ𝐾0) and stress ratio (R). The results are statistically analyzed and a discussion about the use of Δ𝐾th and Δ𝐾th,eff for the component fatigue assessment is presented. T2 - 6th. International Virtual Conference of Engineering Against Failure CY - Online meeting DA - 23.06.2021 KW - Crack closure KW - Damage tolerance assessment KW - Residual lifetime KW - Intrinsic fatigue crack propagation threshold PY - 2021 AN - OPUS4-52899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gumenyuk, Andrey T1 - Investigation of the gap bridgeability at high-power laser hybrid welding of plasma-cut thick mild steels with AC magnetic support N2 - One of the challenges of the high-power hybrid laser welding of thick steels is the sensitivity of the process of the process to manufacturing tolerances. This usually leads to a time-consuming preparation of the welding edges, such as milling. The study deals with the influence of the edge quality of milled and plasma-cut steel made of S355J2 with a wall thickness of 20 mm on the laser hybrid welded seam quality. Furthermore, the gap bridgeability and the tolerances towards edge misalignment was investigated. An AC magnet was used as backing support to prevent sagging and positioned under the workpiece, to generate an upwards directed electromagnetic pressure. The profiles of the edges and the gap on the top and root side were measured using a digital camera. Single-pass laser hybrid welds of plasma-cut edges could be welded using a laser beam power of just 13.7 kW. A gap bridgeability up to 2 mm and misalignment of edges up to 2 mm could be achieved successful. Additionally, the independence of the cutting side and the welding side was shown, so that samples were welded to the opposite side to their cutting. For evaluation of internal defects or irregularities, X-ray images were carried out. Charpy impact strength tests were performed to determine the toughness of the welds. T2 - X International Conference «Beam Technologies in Welding and Materials Processing» CY - Odessa, Ukraine DA - 7.09.2021 KW - Laser beam welding KW - Hybrid laser arc welding KW - Material transport PY - 2021 AN - OPUS4-53569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - Einflussfaktoren auf die Bestimmung von Rissfortschrittsdaten N2 - Rissfortschrittsdaten sind notwendig für die bruchmechanische Bewertung zyklisch beanspruchter Bauteile. Deren zuverlässige experimentelle Ermittlung wird von verschiedenen Faktoren beeinflusst, was wiederum zur Unsicherheit bei der Restlebensdauerprognose führen kann. Der Vortrag befasst sich mit der Untersuchung der Einflussfaktoren auf die Ermittlung von Rissfortschrittsdaten. Eine Prozedur zur Berechnung der Restlebensdauer wird eingeführt, die auf rissschließfrei Rissfortschrittsdaten basiert. T2 - 42. Werkstoffmechanikseminar 2021 CY - Online meeting DA - 11.10.2021 KW - Rissfortschrittsdaten KW - Einflussfaktoren KW - Restlebensdauerprognose PY - 2021 AN - OPUS4-53615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Determination of fatigue crack propagation thresholds using small scale specimens N2 - The damage tolerance approach is widely used in the design and estimation of inspection intervals of safety-relevant metallic components subject to fatigue loading. The approach relies on the knowledge of the fatigue crack propagation characteristics, wherein a relevant role is played by the fatigue crack propagation threshold. Nevertheless, the use of material data determined by testing on conventional specimens is not straightforward in case of thin-walled components such as turbine-blades or additively manufactured parts, in which the local variation of material properties in highly stressed regions must be considered. In these cases, the possibility of investigating the fatigue crack propagation properties on a limited portion of material is crucial. For this purpose, a new test methodology has been developed for small-scale specimens which allows the determination of the intrinsic fatigue crack propagation threshold and the near-threshold regime. The use of small-scale specimens poses a challenge to the applicability of the method to metallic materials, especially regarding the limitations on material strength and requirements for the application of the linear elastic fracture mechanics concepts. These aspects are discussed in this work. Furthermore, the application on the high strength steel S960QL is presented, along with a comparison with data determined by conventional testing. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Small scale testing KW - Fatigue crack growth KW - Threshold regime PY - 2021 AN - OPUS4-53781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duarte, Larissa T1 - The effect of the environmental conditions on the threshold against fatigue crack propagation N2 - The threshold against fatigue crack propagation (ΔKth) is a crucial parameter for the damage tolerance assessment of engineering components subjected to cyclic loading and it is composed by two distinct components, one intrinsic, dependent on the elastic material properties and the lattice type, and one extrinsic, related to the occurrence of crack closure effects. An important issue is that several factors can influence ΔKth and, in general, the fatigue crack propagation behavior. In this work, the influence of the experimental procedure, air humidity and test parameters on da/dN-ΔK data has been investigated. Results are discussed with their potential causes and consequences on the calculations of the residual lifetime. T2 - Conference Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue crack propagation threshold KW - Crack closure effect KW - Experimental procedure KW - Environmental conditions PY - 2021 AN - OPUS4-53770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Estimation of the Kitagawa-Takahashi diagram by cyclic R-curve analysis N2 - The Kitagawa-Takahashi (KT) diagram is a proven concept for describing the fatigue limit in presence of a defect or crack. It can be determined empirically with great experimental effort. It can also be estimated by means of the El Haddad relationship if the endurance limit and the long fatigue crack propagation threshold are available in reasonable accuracy. A third option is the determination using the cyclic R-curve, which describes the dependency of the fatigue crack propagation threshold on the crack growth at the short crack propagation stage. This can be experimentally determined using a closure-free initial pre-crack. It can then be applied to the determination of crack arrest for a given applied load and a given defect or crack size. Compared to the other two methods mentioned above, this option has considerable advantages: It can be applied to any component and any stress ratio. It allows the treatment of multiple cracks and provides estimations of the S-N curve in the finite life regime as well as at the endurance limit. Compared to the empirical determination of the KT diagram, the experimental effort is significantly lower and compared to the El Haddad approach it avoids problems such as the use of non-conservative long fatigue crack propagation thresholds (when the conventional load reduction method is applied to materials prone to corrosion) and the mathematical predetermination of the curve shape. The work introduces the method and provides a critical discussion as well as quantitative comparison between the different methods. T2 - Fatigue Design 2021 CY - Online meeting DA - 17.11.2021 KW - Fatigue life KW - Endurance limit KW - Kitagawa-Takahashi diagram KW - Cyclic R-curve PY - 2021 AN - OPUS4-53778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maaß, Robert T1 - Structural Dynamics in Bulk Metallic Glasses: Effects of Mechanical and Thermal Stresses N2 - Subjecting a metallic glass to increasing temperature is known to induce thermally-activated structural dynamics, also referred to as aging. This type of far-field stimulus causes a smooth increase of relaxation times with increasing waiting time at a given temperature and has been subject to a series of x-ray photon correlation spectroscopy (XPCS) studies close to the glass transition temperature. Here we focus on the structural dynamics induced by mechanical and thermal stresses below the glass transition temperature. Heating towards the glass transition temperature reveals accelerated and monotonic dynamics that is considerably faster in regions that have a deformation history [1]. Highly complex cross-correlation data and non-monotonic changes in the time-dependent structural dynamics are revealed in the glassy solid regime. We highlight this by considering both mechanical loading in the elastic regime at room temperature [2] and through the introduction of thermal stresses via cooling-heating cycles [3]. Applying a mechanical stress within the nominally elastic regime introduces deviations away from typical time-temperature rescaling of relaxation times. Atomistic simulations are used to guide the interpretation of the highly complex cross-correlation data. Our insights are discussed in the context of microstructural plastic excitations in metallic glasses that occur heterogeneously in space and time. T2 - APS user's meeting Wide-angle XPCS workshop CY - Lemont, IL, USA DA - 07.05.2021 KW - Metallic Glasses KW - Structural Dynamics KW - XPCS KW - Mechanical and Thermal Stress PY - 2021 AN - OPUS4-65993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thärig, Steffen A1 - Rosalie, Julian A1 - Borgmann, C. A1 - Voss, S. A1 - Kulawinski, D. A1 - Hollaender, C. A1 - Kocdemir, B. A1 - Roik, Janina A1 - Hoppe, Marion A1 - Koenig, Maren A1 - Recknagel, Sebastian T1 - Dataset on the chemical analysis of four medium entropy alloys from the Cr-Co-Fe-Ni family N2 - High-and medium entropy alloys have been investigated for more than two decades and their potential keeps being evaluated. Their “baseless” character distinguishes them from classic alloys that are characterized by one main element, such as steel – Fe based. The question has arisen whether our analysis methods are suited for alloys without a base element and is has been found that they are within the limitations of the methods. This dataset shows the compatibility between inductively coupled plasma optical emission spectrometry, combustion analysis, x-ray fluorescence analysis and energy dispersive x-ray spectroscope, measured in the scanning electron microscope. Four alloys from the well-studied Co-Cr-Fe-Ni medium entropy family have been used as testing materials. KW - Medium entropy alloy KW - Chemical analysis KW - Scanning electron microscopy KW - ICP-OES KW - XRF KW - Combustion analysis KW - EDS PY - 2026 DO - https://doi.org/10.5281/zenodo.19250080 PB - Zenodo CY - Geneva AN - OPUS4-65994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Asres, Nahom Enkubahri A1 - Cabello, Marta A1 - Tufail, Muhammad Khurram A1 - Castresana, Kerman Gomez A1 - Villaverde, Aitor A1 - López del Amo, Juan Miguel T1 - Solid-State NMR Investigation of Electrolyte Effects on Silicon–Graphite Composite Anode: Solid Electrolyte Interphase Formation and Failure Mechanisms N2 - Silicon (Si) is a promising anode material due to its high specific capacity (~3,580 mAh g⁻¹), far exceeding that of graphite (~372 mAh g⁻¹). However, its large volumetric expansion (~300%) during lithiation induces mechanical stress, fracturing particles and repeatedly exposing fresh surfaces to the electrolyte. This leads to continuous SEI growth, consuming lithium and electrolyte and causing rapid capacity fading. To address these issues, strategies such as incorporating Si into graphite (Gr) composites and optimizing electrolytes have shown promise in improving the stability and performance of Si-based anodes. NMR spectroscopy offers element-specific sensitivity and can probe local chemical environments, making it a powerful tool for examining both surface and bulk properties of battery materials. In this work, we use solid-state NMR spectroscopy to investigate Si/Gr anodes in two systematically chosen electrolytes: one EC-based (known to form organic-rich SEI) and one FEC-based (inorganic-rich SEI). We conducted 1D 7Li, 19F, and 1H NMR experiments to elucidate the lithiation mechanism and identify SEI components in Si/Gr composite anodes during the first cycle and after extended cycling in the fully lithiated state for these two electrolyte systems. Additionally, we performed cross-polarization (CP) and two-dimensional exchange spectroscopy (EXSY) NMR experiments to gain deeper insight into Li⁺ coordination within different SEI components and to probe dynamic exchange processes between the SEI and lithiated Si/Gr phases (LixSi/LixC6). A novel approach 1H/19F→7Li CP-MAS EXSY NMR was employed to selectively probe Li⁺ exchange originating from either the organic or the inorganic fraction of the SEI. These NMR results were correlated with the electrochemical performance of the Si/Gr anode in both electrolyte systems. KW - Silicon anode KW - Electrolytes KW - Solid-state NMR Spectroscopy KW - Li-ion battery KW - Solid Electrolyte Interphase (SEI) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659974 DO - https://doi.org/10.1021/acs.chemmater.5c02476 SN - 0897-4756 SP - 1 EP - 16 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-65997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, Andreas A1 - Buijsen, Paul T1 - Poly(trimethylene terephthalate) − solid state polycondensation and the formation of monodisperse Extended-Ring crystals N2 - Linear, low-molar-mass poly(trimethylene terephthalate) (PTT) was synthesized via the polycondensation of 1,3-propanediol and dimethyl terephthalate and investigated by matrix-assisted laser desorption/ionization time of flight (MALDI TOF) mass spectrometry, size exclusion chromatography (SEC), differential scanning calorimetry (DSC) and x-ray scattering. The obtained PTT was used in crystalline plaque or powder form for studies of its solid-state polycondensation (SSP). The combination of powder and vacuum increased the number-average molecular weight (Mn) by a factor of three. Interestingly, even-numbered cycles with degrees of polymerization (DPs) between six and 16 were preferentially formed. Annealing after doping with tin catalysts produced three cyclic main reaction products (C10, C12 and C14), which suggest that thermodynamic control of transesterification processes favors the formation of three types of monodisperse extended-ring crystallites (ERC) with thicknesses of 5, 6 of 7 repeat units. Additionally, a predominantly cyclic PTT was prepared, once again demonstrating the formation of even-numbered ERC upon annealing. Crystallinities calculated from WAXS measurements showed satisfactory agreement with those determined by DSC. SAXS measurements confirmed that the crystal thickness defined by ERC is also valid for long chains and large cycles that crystallize with chain folding. KW - MALDI-TOF MS KW - Polycondensation KW - Crystallisation KW - Poly(trimethylene terephthalate) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659071 DO - https://doi.org/10.1016/j.eurpolymj.2026.114716 SN - 0014-3057 VL - 252 SP - 1 EP - 10 PB - Elsevier BV CY - Amsterdam AN - OPUS4-65907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kricheldorf, Hans R. A1 - Weidner, Steffen A1 - Meyer, A. T1 - Self-catalyzed polycondensation of glycolic acid: Influence of catalysts and synthesis of high-T m cyclic polyglycolides N2 - The current work comprises three stages. First, the self-catalyzed polycondensation (SCP) of glycolic acid (GA) was studied in bulk or in suspension at 190°C or at 205°C. Cyclic poly(glycolic acid)s, cPGAs, with number average molecular weights (Mn´s) up 6 700 g mol-1 and dispersities below 2.0 were obtained. These cPGAs possess an unusual molecular weight distribution with a considerable predominance of cycles having degrees of polymerization of 28, 32 and 36. The cycles were formed in the solid state under thermodynamic control which favors the formation of extended-ring crystals. These cPGAs are an off-white, brittle porous mass that is easy to grind, yielding a flowable, crystalline powder suitable for 3D printing with laser sintering (SLS). In the second stage, the influence of non-toxic catalysts such as, Mg, Zn, Ti, Sn(II), Zr and Bi salts or complexes was studied. Compared to the results obtained with self-catalyzed polycondensation in bulk, the best metal catalysts increased the molecular weight by a factor of two to three. However, when compared to the results obtained with self-catalysis in 1,2-dichlorobenzene, the increase was limited to approximately 20%. The third stage examined the influence of 4-toluene sulfonic acid (TSA), which was found to favor the formation of the most perfect crystals with crystallinities up to 84% and the highest reported melting temperatures (up to 245 °C). This indicates the existence of a high Tm morphology, analogous to that of polylactide. Small-angle X-ray scattering (SAXS) measurements indicate that significant growth in crystal thickness is mainly responsible for these effects. KW - MALDI-TOF MS KW - Glycolic acid KW - Cyclization KW - Crystallization PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-658566 DO - https://doi.org/10.1016/j.eurpolymj.2026.114711 SN - 1873-1945 VL - 251 SP - 1 EP - 9 PB - Elsevier CY - Amsterdam AN - OPUS4-65856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Witte, Julien A1 - Treutler, Kai A1 - Schröpfer, Dirk A1 - Kannengiesser, Thomas A1 - Wesling, Volker T1 - Influence of microstructure on the machinability and surface integrity of additively manufactured iron aluminides N2 - The increasing global focus on energy and resource efficiency has stimulated a growing interest in additive manufacturing. AM offers economic advantages and enables an efficient use of materials. However, AM components often require subsequent mechanical post-processing, such as machining (e.g., milling), to achieve the final contours or surfaces. This is a particular challenge due to the heterogeneous and anisotropic nature of AM structures, which affect machining and the resulting component properties. High-performance materials such as iron aluminide represent a promising alternative to conventional high-temperature materials with a significant economic advantage. However, the strength and hardness properties, which are advantageous for applications in highly stressed lightweight components, pose a challenge for economical machining in addition to the AM microstructure properties. The difficult-to-cut material causes accelerated tool wear and insufficient surface quality. This study shows that crack-free additive manufacturing of the three-component system of iron-nickel-aluminum is possible, and advantages in terms of machinability compared to FeAl-AM components are achieved. The more homogeneous microstructure leads to a reduction in cutting forces, with positive effects on the machinability and optimized surface integrity. Ultrasonic assisted milling (USAM) offers great potential to address the major challenges posed by difficult-to-cut materials and additively manufactured weld structures. Therefore, this study focuses on assessing the transferability of previous positive results by USAM to the selected iron aluminide alloys. The machinability of the aluminides is analyzed by varying significant influencing variables in finish milling experiments and evaluated in terms of the loads on the tool and the resulting surface integrity. KW - Iron aluminide KW - Additive manufacturing KW - Machinability KW - Surface integrity KW - Ultrasonic-assisted milling process PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656993 DO - https://doi.org/10.1007/s40194-026-02382-6 SN - 0043-2288 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-65699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buijsen, Paul A1 - Weidner, Steffen A1 - Kricheldorf, Hans R. T1 - Poly(butylene terephthalate) – A deeper look into the solid-state polycondensation N2 - Oligo(butylene terephthalate)s with degrees of polymerization (DP) ranging from 15 to 20 were synthesized via Ti(OEt)4-catalyzed transesterification in bulk, using either an excess of 1,4-butanediol or dimethyl terephthalate. The PBTs were annealed at 190 °C and 210 °C, either in the absence or presence of catalysts, such as tin(II) 2-ethyl hexanoate, Bu2SnO, and Zr(acac)4. The solid-state reactions were monitored by matrix-assisted laser desorption/ionization time-of-flight (MALDI TOF) mass spectrometry, which allowed differentiation between different end-group combinations. Furthermore, the reaction products were characterized using gel permeation chromatography (GPC) and differential scanning calorimetry (DSC) measurements. Solid-state polycondensation (SSP) primarily proceeded by the reaction of chains with CH2OH end groups due to the formation of loops on the crystallite surface. In contrast, a predominance of methyl ester end groups proved unfavorable for the progress of the SSP. Under optimized conditions, SSP increased the molecular weight by a factor of eight and involved formation of cycles with a strong tendency toward formation of monodisperse extended-ring crystallites. KW - MALDI-TOF MS KW - Polybutylene terephthalate KW - Crystallisation KW - Solid-state PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660137 DO - https://doi.org/10.1016/j.polymer.2026.130160 SN - 0032-3861 VL - 358 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-66013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Widjaja, Martinus Putra T1 - Damage Mechanisms of Additively Manufactured Gyroid Structures in Compression Mode Using In-Situ X-Ray Computed Tomography N2 - Additive Manufacturing (AM) process has been widely adopted to create more efficient items through a better design. The consideration comes not only from the material selection but also the structural perspective that caters to specific applications. Triply Periodic Minimal Surfaces (TPMS) is a design that allows any shapes to have more contact surface area and simultaneously improving the load-bearing capacity of a structure. Having a better understanding on how such structures deteriorate is essential for predicting their strength and their potential lifetime. The in-situ XCT experiment was carried out using the DEBEN 20kN rig to investigate the damage mechanisms. An open-source Digital Volume Correlation (DVC) module named SPAM is used to compute these CT images taken at different loading points. This result could then be correlated with the morphological description to find the weak spots inside the structures. T2 - Additive 2026 CY - Kassel, Germany DA - 24.03.2026 KW - In-Situ X-Ray Computed Tomography KW - Digital Volume Correlation KW - Gyroid KW - Electron Beam Melting KW - Damage mechanisms PY - 2026 AN - OPUS4-66010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Benner, Philipp A1 - Kröll, Mirco A1 - Prager, Jens A1 - Daum, Werner A1 - Casperson, Ralf A1 - Heckel, Thomas A1 - Spaltmann, Dirk A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz T1 - German standardization roadmap on artificial intelligence N2 - Im Auftrag des Bundesministeriums für Wirtschaft und Klimaschutz haben DIN und DKE im Januar 2022 die Arbeiten an der zweiten Ausgabe der Deutschen Normungsroadmap Künstliche Intelligenz gestartet. In einem breiten Beteiligungsprozess und unter Mitwirkung von mehr als 570 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft wurde damit der strategische Fahrplan für die KI-Normung weiterentwickelt. Koordiniert und begleitet wurden diese Arbeiten von einer hochrangigen Koordinierungsgruppe für KI-Normung und -Konformität. Mit der Normungsroadmap wird eine Maßnahme der KI-Strategie der Bundesregierung umgesetzt und damit ein wesentlicher Beitrag zur „KI – Made in Germany“ geleistet. Die Normung ist Teil der KI-Strategie und ein strategisches Instrument zur Stärkung der Innovations- und Wettbewerbsfähigkeit der deutschen und europäischen Wirtschaft. Nicht zuletzt deshalb spielt sie im geplanten europäischen Rechtsrahmen für KI, dem Artificial Intelligence Act, eine besondere Rolle. N2 - On behalf of the German Federal Ministry of Economic Affairs and Climate Action, DIN and DKE started work on the second edition of the German Standardization Roadmap Artificial Intelligence in January 2022. With the broad participation and involvement of more than 570 experts from industry, science, the public sector and civil society, the strategic Roadmap for AI standardization was thus further developed. This work was coordinated and accompanied by a high-level coordination group for AI standardization and conformity. The standardization roadmap implements a measure of the German government’s AI Strategy and thus makes a significant contribution to “AI – Made in Germany”. Standardization is part of the AI Strategy and is a strategic instrument for strengthening the innovation and competitiveness of the German and European economies. Not least for this reason, standardization plays a special role in the planned European legal framework for AI, the Artificial Intelligence Act. KW - Digitalisierung KW - Künstliche Intelligenz KW - Datenwissenschaft KW - Normung Roadmap KW - Data science KW - Artificial intelligence KW - Standardization roadmap KW - Digitization PY - 2022 UR - https://www.din.de/resource/blob/1072988/20bf33d405710a703aa26f81362493bb/ausgabe-2-nrm-ki-data.pdf UR - https://www.dke.de/de/arbeitsfelder/core-safety/normungsroadmap-ki SP - 1 EP - 448 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 2. AN - OPUS4-56576 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Bertovic, Marija A1 - Radtke, Martin A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz N2 - Rund ein Jahr haben DIN und DKE in einem gemeinsamen Projekt mit dem Bundesministerium für Wirtschaft und Energie und zusammen mit ca. 300 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft an der Normungsroadmap Künstliche Intelligenz gearbeitet. Eine hochrangige Steuerungsgruppe unter dem Vorsitz von Prof. Wolfgang Wahlster hat die Erarbeitung koordiniert und begleitet. Ziel der Roadmap ist die frühzeitige Entwicklung eines Handlungsrahmens für die Normung und Standardisierung, der die internationale Wettbewerbsfähigkeit der deutschen Wirtschaft unterstützt und europäische Wertmaßstäbe auf die internationale Ebene hebt. KW - Künstliche Intelligenz KW - Normung KW - Roadmap PY - 2020 UR - https://www.din.de/resource/blob/772438/ecb20518d982843c3f8b0cd106f13881/normungsroadmap-ki-data.pdf VL - 2020 SP - 1 EP - 232 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 1. AN - OPUS4-51733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -