TY - CONF A1 - Gugin, Nikita T1 - ZIF-8-Based Biocomposites via Reactive Extrusion: Towards Industrial-Scale Manufacturing N2 - Mechanochemistry offers a solvent-free, sustainable alternative to conventional synthesis of metal-organic framework (MOF) biocomposites, which hold great promise for applications in drug delivery, biocatalysis, and biosensing,[1] yet the field remains limited to batch-type, gram-scale processes that restrict industrial application. To overcome these limitations, we present a scalable solid-state method for producing MOF-based biocomposites via continuous reactive extrusion. The process begins with rapid model reactions using hand-mixing[2] to encapsulate a variety of biomolecules into zeolitic imidazolate framework-8 (ZIF-8), including proteins, carbohydrates, and enzymes, thereby enabling rapid screening and optimization of reaction conditions. The mild synthesis conditions preserve the catalytic activity of glucose oxidase, confirming the suitability of the method to sensitive biomaterials. Building on this, we translated the batch protocol to twin-screw extrusion,[3] enabling continuous and scalable synthesis of biocomposites such as bovine serum albumin (BSA)@ZIF-8 with tunable protein content. The extrusion process yielded highly crystalline, porous materials with protein loadings of up to 26 wt% and encapsulation efficiencies as high as 96%. The production rate reached 1.2 kg d⁻¹, significantly exceeding previously reported continuous methods.[4] To demonstrate the industrial viability of the method, we extended the approach to produce shaped ZIF-8 monoliths loaded with hyaluronic acid (HA) in a single-step extrusion. These monoliths retained their structural integrity during washing and released HA without measurable degradation, as confirmed by size-exclusion chromatography. Our study opens new avenues for the industrial implementation of MOF biocomposites and establishes reactive extrusion as a robust platform for their scalable synthesis and shaping, expanding the toolkit for drug delivery and biocatalytical applications. T2 - Tag der Chemie 2025 CY - Berlin, Germany DA - 03.07.2025 KW - Mechanochemistry PY - 2025 AN - OPUS4-63802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical conversion of polyethylene terephthalate into valuable metal-organic frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical1 protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive (Figure 1). For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - The International Symposium on Mechanochemistry (Mech’cheM) 2025: New forces in Mechanochemistry CY - Montpellier, France DA - 04.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Waste to value: upcycling PET bottles into MOFs using mechanochemistry N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste gets recycled globally. Most of it ends up in landfills or gets incinerated in a highly unsustainable manner. Here, I will present a sustainable mechanochemical protocol for the chemical upcycling of waste polyethylene terephthalate (PET) bottles to porous UiO-66 metal-organic framework (MOF). We used in situ and ex situ characterization to gain a deep understanding of the underlying mechanochemical process leading to high crystallinity and -porosity UiO-66. Our results show the potential of mechanochemistry for the sustainable production of high-quality value-added materials such as UiO-66 from waste PET bottles. T2 - 2024 Green Chemistry Gordon Research Conference CY - Barcelona, Spain DA - 31.07.2024 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2024 AN - OPUS4-62107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stolar, Tomislav T1 - Mechanochemical Conversion Of Polyethylene Terephthalate Into Valuable Metal-organic Frameworks N2 - Single-use plastics are causing plastic pollution, and less than 10% of plastic waste is recycled globally. Here, we present a sustainable mechanochemical protocol for converting post-consumer polyethylene terephthalate (PET) textile and bottles into the porous metal-organic framework (MOF) UiO-66. We used time-resolved in situ synchrotron powder X-ray diffraction and Raman spectroscopy to monitor the depolymerization of PET during ball milling with sodium and potassium hydroxide and water as a liquid additive. For synthesizing UiO-66, we focused on the better performing sodium hydroxide and optimized two distinct synthetic routes to produce high-quality UiO-66. Our results demonstrate the potential of mechanochemistry to enable more circular MOF synthesis using post-consumer PET waste. T2 - International Conference on Sustainable Chemistry for Net Zero CY - St. Andrews, United Kingdom DA - 10.06.2025 KW - Mechanochemistry KW - Plastic recycling KW - Circular economy PY - 2025 AN - OPUS4-63944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -