TY - JOUR A1 - Fürst, Richard A1 - Häßler, Dustin A1 - Stelzner, Ludwig A1 - Hothan, Sascha T1 - Fire resistance of existing steel structures with aged intumescent coating based on an in situ test method N2 - Intumescent coatings are commonly used in civil engineering to increase the fire resistance of steel structures. Exposed to fire, the intumescent coating reacts and forms a thermal protective char around the steel member. Thus, the heating of the steel is significantly slowed down and the fire resistance can be improved. Information regarding the scope of application and the durability of intumescent coatings are given in national approvals or European Technical Assessment documents. Due to the environmental conditions, intumescent coatings are subjected to ageing effects, which can reduce the durability and their thermal protection performance. To predict the durability for several years, during the approval procedure the behaviour of intumescent coatings is predominantly extrapolated based on accelerated artificial ageing. The established German and European assessment procedures to test and assess durability assume a working life of at least 10 years. Additional evidence may be required for longer periods. However, at present there is no method of verifying the thermal performance of existing structural members on site. For this reason, BAM is conducting the research project "INSIST" [1] to develop a minimally invasive in situ test method to determine the fire resistance of existing steel structures with applied intumescent coating. The investigation includes the development of a mobile prototype furnace. The paper describes the test setup, the developed prototype furnace, and the results of the performed test programme on uncoated and coated steel specimens. Based on this, recommendations for the test procedure are given. KW - In situ testing KW - Fire resistance KW - Intumescent coating KW - Steel KW - Thermal protection KW - Durability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629533 DO - https://doi.org/10.1016/j.firesaf.2025.104380 VL - 153 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-62953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dombrowski, M. A1 - Hückler, A. A1 - Stelzner, Ludwig A1 - Häßler, Dustin A1 - Heidemann, L. A1 - Reinhold, S. A1 - Zeitler, B. A1 - Früke, J. A1 - Lenz, T. A1 - Theuerkauf, H. A1 - Söll, S. A1 - Reyher, B. A1 - Schlaich, M. T1 - Innovative lightweight floors made of prestressed CFRP-reinforced concrete – from research to construction practice N2 - The presented joint research project “CaPreFloor”, which started in 2023, aims to employ prestressed textile-reinforced concrete using carbonfibre-reinforced polymer (CFRP) to design lightweight floor elements. This allows the reduction of common steel-reinforced concrete floors of 30 cm thickness to a maximum of 6 cm for office, residential, and hotel buildings. Lower material consumption significantly contributes to the conservation of resources and minimises the carbon footprint. In addition, the prefabrication of these floor elements results in high and consistent quality, short construction times and enhanced reusability of the components. A team of experts from various research and practice fields works on this project to achieve the set goal. Currently, open questions include the anchorage and load transfer of the prestressed CFRP reinforcement, structural failure indication, the behaviour of CFRP reinforcement and high-performance concrete at elevated temperatures, as well as fire resistance and sound insulation. As a result, an extensive test programme on different size scales will be conducted. Practical aspects, such as design, field of application and life cycle, as well as the development of an automated production plant, are also considered. The paper will present considerations related to the geometry and design, material selection, manufacturing, ecological footprint, and intended experimental test programme. Four different geometries and two different CFRP reinforcements are being examined. As a result, the developed floor must fulfil all practical requirements in building construction. T2 - XI International Symposium on Fiber Reinforced Concrete (Befib 2024) CY - Dresden, Germany DA - 15.09.2024 KW - Lightweight floor system KW - Prestressed CFRP concrete KW - Fire resistance KW - Sound insulation PY - 2024 SP - 246 EP - 256 AN - OPUS4-62431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Flame Retarded Adhesive Tapes and Their Influence on the Fire Behavior of Bonded Parts N2 - Pressure-sensitive adhesive tapes are used in automotives, railway vehicles and construction, where flame retardancy is of major importance. This is why industrial applicants often buy, and industrial tape manufacturers often produce, flame-retardant adhesive tapes, advertised for their good flammability characteristics. Yet, how flame-retardant tapes influence the fire behavior of bonded materials is a rather open question. To investigate this issue, three different substrates were bonded, using eight double-sided adhesive tapes containing two different carriers and two different flame retardants. The bonded substrates were compared to their monolithic counterparts in terms of flammability, fire behavior and fire stability. The fire behavior of adhesive tape bonded materials differed significantly from the monolithic substrates. The usage of different adhesive tapes let to different burning behavior of the bonded materials mainly due to different carrier systems. In contrast, the implementation of flame retardant into the adhesive had rather minor or no effect on the burning behavior of the bonded substrates despite their positive effect on the flammability of the free-standing tape. The carrier changed the HRR curve in the cone calorimeter and was able to both, reduce and increase fire hazards. Using the carrier with the better fire performance can lower the fire growth rate by 20%, the peak of heat release rate by 27%, and the maximum average rate of heat emission by 30% in cone calorimeter tests. Overall, the fire behavior of bonded materials is a complex interaction between substrate, adhesive, and carrier, and depends on the fire scenario the materials are exposed to. KW - Pressure-sensitive adhesive tapes KW - Bonded materials KW - Fire behaviour KW - Fire resistance KW - Flame retardant KW - Cone calorimeter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626006 DO - https://doi.org/10.1007/s10694-024-01637-2 SN - 1572-8099 SN - 0015-2684 VL - 61 IS - 2 SP - 729 EP - 749 PB - Springer Nature AN - OPUS4-62600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neugum, Tim T1 - Fire tests on HPC columns with and without restraint N2 - Usually, the fire resistance of load-bearing structural elements is determined based on testing of separate members. In this test method, a mechanical load is applied to the member in a force-controlled manner and is held constant throughout the fire test. After applying the mechanical load, the thermal exposure begins according to the ISO 834 fire curve. In this conventional test method, no interaction between the member and the entire building structure is considered. In buildings, the surrounding structure can restrain the thermal expansion of a member in case of fire. This may have both positive and negative effects on the fire resistance of this structural element. T2 - CrossFire – Advanced Structural Fire Engineering at intersections among disciplines CY - Como, Italy DA - 26.05.2025 KW - Substructure method KW - Structural interaction KW - Fire resistance KW - Column KW - Concrete PY - 2025 AN - OPUS4-63351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neugum, Tim T1 - Application of the substructure method to assess the fire resistance of thermally restrained columns N2 - Usually, the fire resistance of load-bearing structural elements is determined by single members testing. A mechanical load is applied to the member in a force-controlled manner and is maintained constant throughout the fire test. After applying the mechanical load, the thermal exposure starts according to the ISO 834 fire curve. In this conventional test method, no interaction between the tested member and the entire building structure is considered. In buildings, the surrounding structure can restrain the thermal expansion of a member in case of fire. This may have both positive and negative effects on the fire resistance of this structural element. Several years ago, the Institute for Sustainability and Innovation in Structural Engineering (ISISE) at the University of Coimbra in Portugal and the Bundesanstalt für Materialforschung und prüfung (BAM) in Germany carried out fire tests on circular and square steel-reinforced concrete columns with restrained thermal expansion. BAM´s column test furnace allows the specimen to be subjected to thermal exposure and mechanical loading simultaneously. In addition, this device has a substructure test module, which can also provide restrained test conditions. In an ongoing research project at BAM and Technische Universität Braunschweig, the effect of restrained test conditions on the behaviour of steel-reinforced columns under fire exposure is further investigated. T2 - 8th International RILEM Workshop on Concrete Behaviour due to Fire Exposure CY - Krakow, Poland DA - 18.09.2025 KW - Substructure method KW - Surrounding structure KW - Fire resistance KW - Column KW - Concrete PY - 2025 AN - OPUS4-64584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neugum, Tim A1 - Stelzner, Ludwig A1 - Häßler, Dustin A1 - Zehfuß, Jochen A1 - Hothan, Sascha T1 - Application of the substructure method to assess the fire resistance of thermally restrained columns N2 - Usually, the fire resistance of load-bearing structural elements is determined by single members testing. A mechanical load is applied to the member in a force-controlled manner and is maintained constant throughout the fire test. After applying the mechanical load, the thermal exposure starts according to the ISO 834 fire curve. In this conventional test method, no interaction between the tested member and the entire building structure is considered. In buildings, the surrounding structure can restrain the thermal expansion of a member in case of fire. This may have both positive and negative effects on the fire resistance of this structural element. Several years ago, the Institute for Sustainability and Innovation in Structural Engineering (ISISE) at the University of Coimbra in Portugal and the Bundesanstalt für Materialforschung und prüfung (BAM) in Germany carried out fire tests on circular and square steel-reinforced concrete columns with restrained thermal expansion. BAM´s column test furnace allows the specimen to be subjected to thermal exposure and mechanical loading simultaneously. In addition, this device has a substructure test module, which can also provide restrained test conditions. In an ongoing research project at BAM and Technische Universität Braunschweig, the effect of restrained test conditions on the behaviour of steel-reinforced columns under fire exposure is further investigated. T2 - 8th International RILEM Workshop on Concrete Behaviour due to Fire Exposure CY - Krakow, Poland DA - 18.09.2025 KW - Substructure method KW - Surrounding structure KW - Fire resistance KW - Restrained columns KW - Concrete PY - 2025 SP - 1 EP - 2 AN - OPUS4-64582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tabaka, Weronika A1 - Meinel, Dietmar A1 - Schartel, Bernhard T1 - Sacrifice Few to Save Many: Fire Protective Interlayers in Carbon- Fiber-Reinforced Laminates N2 - The fire protection of carbon-fiber-reinforced polymer (CFRP) laminates often relies on flame-retardant coatings, but in some applications, their efficacy may diminish upon direct fire exposure due to rapid pyrolysis. This study introduces an innovative approach by integrating protective interlayers within the laminate structure to enhance the fire resistance. Various materials, including ceramic composite WHIPOX, titanium foil, poly(etherimide) (PEI) foil, basalt fibers, rubber mat, and hemp fibers, were selected as protective interlayers. These interlayers were strategically placed within the laminate layout to form a sacrificial barrier, safeguarding the integrity of the composite. Bench-scale fire resistance tests were conducted, where fire (180 kW/m2) was applied directly to the one side of the specimen by a burner while a compressive load was applied at the same time. Results indicate significant prolongation of time to failure for CFRP laminates with protective interlayers, which is up to 10 times longer. This innovative approach represents a potential advance in fire protection strategies for CFRP laminates, offering improved resilience against fire-induced structural failure. KW - Composites in fire KW - Fire resistance KW - Fire retardant interlayers KW - Laminate design KW - Carbon fibre reinforced PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601943 DO - https://doi.org/10.1021/acsomega.4c01408 SN - 2470-1343 VL - 9 IS - 22 SP - 23703 EP - 23712 PB - ACS AN - OPUS4-60194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tabaka, Weronika T1 - Bench-scale fire stability testing - Protective layers in carbon fibre reinforced polymer laminates N2 - Fire resistance testing of components made of carbon fibre reinforced polymers (CFRP) composites usually demands intermediate-scale or full-scale testing. In this study, a bench-scale test is presented as a practicable and efficient method to assess the improvement in structural integrity of CFRP with different protective interlayers during fire. T2 - International Conference on Composite Materials (ICCM23) CY - Belfast, UK DA - 30.07.2023 KW - Fire resistance KW - Bench-scale testing KW - Carbon fibre reinforced polymer composite PY - 2023 AN - OPUS4-58099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tabaka, Weronika T1 - Bench-scale fire stability testing of carbon fibre reinforced polymer laminates with protective layers N2 - Fire resistance testing of components made of carbon fibre reinforced polymers (CFRP) composites usually demands intermediate-scale or full-scale testing. In this study, a bench-scale test is presented as a practicable and efficient method to assess the improvement in structural integrity of CFRP with different protective interlayers during fire. Fire stability is one of the biggest issues of carbon fibre reinforced polymer (CFRP) composites, particularly when they are using in load bearing applications. As soon as the glass transition temperature of polymer matrix (100-200°C) is achieved, the composite loses its structural integrity, what leads to the distortion and failure. The principal fire stability test is based on simultaneous application of fire and mechanical load. Since the carbon fibres can transfer the tensile loads quite well, the compression load is chosen as a required mechanical load for a test. The fire tests were preceded by a static load test at room temperature to determine ultimate failure load. The specimen was loaded with a compression force until the failure load was reached, which was observed as a buckling. For the fire tests, 10% of compression failure load and direct flame of a fully developed fire (heat flux ≈ 180 kW m-2) were applied simultaneously to the specimen, while the time to failure was measured. The possibilities of bench-scale fire stability testing were presented by investigating new types of laminate structures, which exhibit promising flame retardancy and fireproof properties. The new approach of CFRP laminate differs with a protective concept. Every system consists of two different interlayers (titanium foil, thermoplastic foil PEI, ceramic layer WHIPOX, rubber tape Pyrostat, basalt fibres and kenaf fibres), where the one layer constitutes the fireproof protection, that delays the rise of temperature in the rest of laminate, and the second layer provides very good structural connection with carbon fibre layers, thus improves the mechanical integrity of CFRP composite in fire. The time to failure of CFRP composite was 17s. Protective systems significantly enhance the fire stability and increased time to failure by 3 to 10 times. Thicker specimens showed longer resistance time, however CFRP laminate with ceramic layer and titanium foil presented outstanding results and the best performance. The protection with Kenaf and basalt fibres offered a natural fibre solution with also good fire resistance performance Although bench-scale tests are limited with respect to assessing the performance of components and structures, they are valuable in the assessment of different materials concepts. Furthermore, the reduced effort of conducting bench-scale test (lower costs, time, personnel resources) makes it more practical and effective. T2 - 19th European meeting on Fire Retardant Polymeric Materials (FRPM23) CY - Dübendorf, Switzerland DA - 26.06.2023 KW - Fire resistance KW - Carbon fibre reinforced polymer KW - Bench-scale testing PY - 2023 AN - OPUS4-57880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -