TY - JOUR A1 - Tomiak, F. A1 - Schartel, Bernhard A1 - Wolf, M. A1 - Drummer, D. T1 - Particle Size Related Effects of Multi-Component Flame-Retardant Systems in poly(butadiene terephthalate) N2 - Aluminum tris (diethylphosphinate) (AlPi) is known to have an efficient flame-retardant effect when used in poly(butadiene terephthalates) (PBT). Additionally, better flame-retardant effects can be achieved through the partial substitution of AlPi by boehmite in multi-component systems, which have been shown to be an effective synergist due to cooling effects and residue formation. Although the potential of beneficial effects is generally well known, the influence of particle sizes and behavior in synergistic compositions are still unknown. Within this paper, it is shown that the synergistic effects in flammability measured by limiting oxygen index (LOI) can vary depending on the particle size distribution used in PBT. In conducting thermogravimetric analysis (TGA) measurements, it was observed that smaller boehmite particles result in slightly increased char yields, most probably due to increased reactivity of the metal oxides formed, and they react slightly earlier than larger boehmite particles. This leads to an earlier release of water into the system enhancing the hydrolysis of PBT. Supported by Fourier transformation infrared spectroscopy (FTIR), we propose that the later reactions of the larger boehmite particles decrease the portion of highly flammable tetrahydrofuran in the gas phase within early burning stages. Therefore, the LOI index increased by 4 vol.% when lager boehmite particles were used for the synergistic mixture. KW - Flame retardants KW - Aluminum diethylphosphinate KW - Boehmite KW - Poly(butadiene terephthalates) (PBT) KW - Mechanical properties PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509286 DO - https://doi.org/10.3390/polym12061315 SN - 2073-4360 VL - 12 IS - 6 SP - 1315 PB - MDPI AN - OPUS4-50928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Santandrea, A. A1 - Vignes, A. A1 - Krietsch, Arne A1 - Brunello, D. A1 - Perrin, L. A1 - Laurent, A. A1 - Dufaud, O. T1 - Evaluating the explosion severity of nanopowders: International standards versus reality N2 - The maximum explosion overpressure and the maximum rate of pressure rise, which characterize thedust explosion severity, are commonly measured in apparatuses and under specific conditions defined byinternational standards. However, those standards conditions, designed for micropowders, may not befully adapted to nanoparticles. Investigations were conducted on different nanopowders (nanocellulose,carbon black, aluminum) to illustrate their specific behaviors and highlight the potential inadequacyof the standards. The influence of the sample preparation was explored. Various testing procedureswere compared, focusing on the dust cloud turbulence and homogeneity. Dust dispersion experimentsevidenced the importance of the characterization of the dust cloud after dispersion, due to the frag-mentation of agglomerates, using metrics relevant with nanoparticles reactivity (e.g. surface diameterinstead of volume diameter). Moreover, the overdriving phenomenon (when the experimental resultsbecome dependent of the ignition energy), already identified for micropowders, can be exacerbated fornanoparticles due to their low minimum ignition energy and to the high energy used under standardconditions. It was evidenced that for highly sensitive nanopowders, pre-ignition phenomenon can occur.Finally, during severe explosions and due to a too long opening delay of the ‘fast acting valve’, the flamecan go back to the dust container. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.psep.2020.04.011 VL - 138 SP - 279 EP - 291 PB - Elsevier B.V. AN - OPUS4-50944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Palis, Stephan A1 - Sträubig, Felix A1 - Voigt, Sascha A1 - Knaust, Christian T1 - Experimental investigation of the impact of water mist on high-speed non-premixed horizontal methane jet fires N2 - In this paper, the influence of a fixed water mist firefighting system on a high-speed non-premixed horizontal methane jet fire is investigated with focus on its effect on temperatures and heat load of the jet fire and on ist surroundings. Six tests are performed in which gas is released out of an orifice with a diameter of 1 mm and a release pressure of up to 186 bar. In addition to temperature and radiation measurements, the release pressure, gas mass flow rate and exhaust gas concentrations are detected to determine the heat release. Video and IRanalysis are used to evaluate the interactions between jet fire and water mist. The experiments show, that water mist reduces the temperatures inside the jet fire flow field and its radiative heat flux. It can lower the Risk of ignition of adjacent surfaces and materials, as temperatures fall below autoignition temperatures of common materials like plastics. Although water mist does not extinguish the fire, it has an impact on the energy release by reducing combustion efficiency due to heat exchange with the water mist and oxygen displacement. KW - Fixed firefighting system KW - Jet fire KW - Water mist KW - Fire test KW - Methane KW - Supersonic flow PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.103005 VL - 114 SP - 103005 PB - Elsevier Ltd. AN - OPUS4-50963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voigt, Sascha A1 - Sträubig, Felix A1 - Palis, Stephan A1 - Kwade, A. A1 - Knaust, Christian T1 - CFD-analysis of Sensible Enthalpy Rise Approach to determine the heat release rate of electric-vehicle-scale lithium-ion batteries N2 - This paper analyses the suitability of the Sensible Enthalpy Rise Approach for measuring the heat release rate of electric-vehicle-scale lithium-ion batteries. An apparatus is designed that meets the conditions of an electric-vehicle-scale lithium-ion battery fire by using cement board as wall material. Modifications of the Sensible Enthalpy Rise Methodology are presented due to the high emissivity and inhomogeneous temperature distribution of the apparatus wall material: a power 4 approach for the heat flow from the walls to the ambient air and an alternative determination methodology for the wall temperature. A one factor at a time parameter study is performed with Computational Fluid Dynamics simulations, investigating a new calibration method based on a fit approach compared to common methods, the wall temperature determination, the approach for the ambient heat flow, the calibration power and the volume flow at the outlet. The simulations show, that suitable estimations of the heat release rate are obtained by using the modifications for wall temperature determination and the power 4 approach for the ambient heat flow. The three calibration methods provide suitable constants, if the calibration power in the same order of magnitude as the mean of the heat release rate profile of the test object. KW - Lithium-ion batteries KW - Heat Release Rate KW - Calorimetry KW - Sensible Enthalpy Rise Approach KW - Computational Fluid Dynamics PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.102989 VL - 114 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-50964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Morys, Michael A1 - Häßler, Dustin A1 - Krüger, Simone A1 - Schartel, Bernhard A1 - Hothan, Sascha T1 - Beyond the standard time-temperature curve: Assessment of intumescent coatings under standard and deviant temperature curves N2 - Nowadays there are intumescent coatings available for diverse applications. There is no established assessment of their protection performance besides the standard time-temperature curve, but natural fire scenarios often play an important role. A reliable straightforward performance-based assessment is presented. The effective thermal conductivity per thickness is calculated based on intermediate-scale fire tests. The optimum thermal insulation, the time to reach it, and the time until contingent failure of the coating are used for an assessment independent of the heating curve. The procedure was conducted on four different commercially intumescent coatings for steel construction, one solvent-based, one waterborne, one epoxy-based, and a bandage impregnated with a waterborne coating. The performance was studied under four different but similar shaped heating curves with different maximum temperatures (standard time-temperature curve, hydrocarbon curve and two self-designed curves with reduced temperature). The thermal protection performance is crucially affected by the residue morphology. Therefore, a comprehensive morphology analysis, including micro-computed tomography and scanning electron microscopy, was conducted on small-scale residues (7.5 x 7.5 cm2). Two different types of inner structures and the residue surface after different heat exposures were discussed in terms of their influence on thermal protection performance. KW - Intumescence KW - Coating KW - Computed tomography KW - Small scale KW - Heating curves KW - Residue morphology PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.102951 SN - 0379-7112 VL - 112 SP - 102951 PB - Elsevier Ltd. AN - OPUS4-50334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Martin A1 - Wu, Dejian A1 - Zhao, P. A1 - Tan, X. A1 - Huang, W. A1 - Qianc, X. T1 - Minimum explosion concentrations of coal dusts with CH4/H2/CO below the gas lower explosion limit N2 - A 20-L spherical explosion chamber was used to investigate the explosion characteristics of dust clouds in air with the presence of flammable gas which is lower than its lower explosion limit (LEL). including minimum explosion concentration (MEC) of dust. Explosion pressure (Pex) and explosion pressure rise (dp/dt)ex). Two dust samples (anthracite coal, bituminous coal) and were three flammable gases (CH4, H2 and CO) were tested. Experimental results showed that the explosion of hybrid mixtures occurs when both dust and gas concentrations are lower than the LEL/MEC of the single substances. Meanwhile. all flammable gases with different volume fractions have distinct effects on the MEC. Pex and (dp/dt)ex of the dust samples. With the increase of the flammable gas concentration. either the Pex and (dp/dt)ex increase or the MEC decreases for all the hybrid mixtures of both two dust samples. At the same concentration of coal dusts. the addition of CH4 promotes higher explosion risks than the other two flammable gases. The distribution of (dp/dt)ex is quite different with the restricted area defined by empirical formulas. These results improve our understanding of the explosion behaviour and the explosion risk of hybrid dust-gas mixtures in air. KW - Dust explosions KW - Gas explosions KW - Minimum explosible concentration KW - Lower explosion limit KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.fuel.2019.116401 SN - 0032-5910 VL - 260 SP - UNSP 116401 PB - Elsevier Sci. Ltd. AN - OPUS4-49956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Dejian A1 - Schmidt, Martin A1 - Tan, X. A1 - Zhao, P. A1 - Huang, W. A1 - Qian, X. T1 - Minimum ignition temperature of carbonaceous dust clouds in air with CH4/H-2/CO below the gas lower explosion limit N2 - Godbert-Greenwald furnace was used to investigate the minimum ignition temperature of dust clouds (MITC) in air with the presence of flammable gas which is lower than its lower explosion limit (LEL). Three flammable gases (CH4, H2 and CO) and three carbonaceous dusts (anthracite coal, bituminous coal and sweet potato starch) were tested. Results showed that all flammable gases have distinct effects on the MITC of the dust samples and volatile matter content of dust plays an important role during the ignition process. Specifically, the MITC of anthracite coal dust decreased from 610 °C to 560 °C, 580 °C and 570 °C with 3% CH4, 3% CO and 2.5% H2, respectively. Moreover, a heterogeneous ignition mechanism model was proposed to verify the equally global ignition characteristic between hybrid anthracite coal-CxHy mixture and bituminous coal. All three gases had an ignorable effect on the MITC of starch dust considering the experimental error. The presence of CO and H2 slightly promoted the ignition of bituminous coal dust, but the addition of CH4 showed a distinct concentration effect on the MITC of bituminous coal: the MITC decreased with 1% CH4 while increased with 2% and 3% CH4. This negative-effect of flammable gases at such low concentrations on ignition temperature of bituminous coal dusts was found for the first time. Furthermore, the presence of the 2nd flammable gas had a smaller effect on the MITC of dust samples with a higher volatile content, resulted from the competition of heterogeneous and homogeneous ignition mechanisms. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.fuel.2019.116811 SN - 0016-2361 VL - 264 SP - 116811 PB - Elsevier Ltd. AN - OPUS4-50856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Markwart, J. C. A1 - Wurm, F. R. A1 - Schartel, Bernhard T1 - Sulfur's role in the flame retardancy of thio-ether–linked hyperbranched polyphosphoesters in epoxy resins N2 - Hyperbranched polyphosphoesters are promising multifunctional flame retardants for epoxy resins. These polymers were prepared via thiol-ene polyaddition reactions. While key chemical transformations and modes of actions were elucidated, the role of sulfur in the chemical composition remains an open question. In this study, the FR-performance of a series of phosphorus-based flame retardant additives with and without sulfur (thioethers or sulfones) in their structure are compared. The successful synthesis of thio-ether or sulfone-containing variants is described and verified by 1H and 31P NMR, also FTIR and MALDI-TOF. A decomposition process is proposed from pyrolytic evolved gas analysis (TG-FTIR, Py-GC/MS), and flame retardancy effect on epoxy resins is investigated under pyrolytic conditions and via fire testing in the cone calorimeter. The presence of sulfur increased thermal stability of the flame retardants and introduced added condensed phase action. Likely, Sulfur radical generation plays a key role in the flame-retardant mode of action, and sulfones released incombustible SO2. The results highlight the multifunctionality of the hyperbranched polymer, which displays better fire performance than its low molar mass thio-ether analogue due to the presence of vinyl groups and higher stability than its monomer due to the presence of thio-ether groups. KW - Phosphoester KW - Hyperbranched KW - Sulfur KW - Thio-ether KW - Flame retardant KW - Epoxy resin PY - 2020 DO - https://doi.org/10.1016/j.eurpolymj.2019.109390 SN - 0014-3057 VL - 122 SP - 109390 PB - Elsevier Ltd. AN - OPUS4-50238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Huth, Christian A1 - Schartel, Bernhard T1 - Dripping and decomposition under fire: Melamine cyanurate vs. glass fibres in polyamide 6 N2 - Manipulating the melt dripping of thermoplastics makes a fire scenario more or less dangerous. Yet, a detailed understanding of this phenomenon has remained a question mark in studies of the flammability of plastics. In this work, the individual and collective impacts of additives on the dripping behaviour of polyamide 6 (PA6) were studied. A set of materials compounded with melamine cyanurate (MCA) and glass fibre (GF) was investigated. Under UL 94 vertical test conditions, the dripping during first and second ignition was quantified and investigated in detail. The number, size and temperature of the drops were addressed, and the materials and their drops evaluated with respect to such aspects as their averaged molecular weight, thermal decomposition and rheological properties. PA6 with V-2 classification improved to V-0 with the addition of MCA, and achieved HB in the presence of GF. PA6/GF/MCA achieved V-2. Non-flaming drops of PA6/MCA consisted of oligomeric fragments. Flaming drops of PA6/GF showed a more pronounced decomposition of PA6 and an increased GF content. The dripping behaviour of PA6/GF/MCA can be understood as a combination of the influence of both additives. The results showed nicely that dripping under fire is neither a straightforward material property nor a simple additive influence, but the complex response of the material influenced by the interaction and competition of different phenomena. KW - Dripping KW - UL 94 KW - Polyamide 6 KW - Melamine cyanurate KW - Glass fibre KW - Flame retardant PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2019.109048 SN - 0141-3910 VL - 171 SP - 109048 PB - Elsevier Ltd. AN - OPUS4-50239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Combination of phosphorous flame retardants and aluminum trihydrate in multicomponent EPDM composites N2 - Ethylene propylene diene monomer (EPDM) Rubbers with the flame retardants tris(2-ethylhexyl)phosphate, ammonium polyphosphate, polyaniline, and aluminum trihydroxide were prepared and analyzed in this study. The homogenous dispersion of the fillers in the rubber matrix was confirmed by scanning electron microscope. To investigate the interplay of the different flame retardants, the flame retardants were varied systematically. The comprehensive study sought combinations of flame retardants that allow high loadings of flame retardants without deterioration of the physical and mechanical properties of the EPDM rubber. The eight EPDM rubbers were investigated via thermogravimetric analysis and pyrolysis gas chromatography coupled with a mass spectrometer (Py GC/MS) to investigate the potential synergistic effects. In the Py-GC/MS experiments, 27 pyrolysis products were identified. Furthermore, UL 94, limiting oxygen index, FMVSS 302, glow wire tests, and cone calorimeter tests were carried out. In the cone calorimeter test the EPDM rubbers R-1AP and R-1/2P achieved an increase in residue at flameout of 76% and a reduction in total heat evolved of about 35%. Furthermore, the compounds R-1AP and R-1/2P achieved a reduction in MARHE to about 150 kW m−1, a reduction of over 50% compared to the unprotected rubber R. KW - EPDM KW - Rubber KW - Aluminum hydroxide (ATH) KW - Phosphorous flame retardant PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502859 DO - https://doi.org/10.1002/pen.25280 SN - 1548-2634 VL - 60 IS - 2 SP - 267 EP - 280 PB - Wiley AN - OPUS4-50285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Günther, Martin T1 - Flame retardancy of polyurethanes N2 - Polyurethanes (PU) represent one of the most versatile classes of plastics. They are processed and used as thermoplastic, elastomer, and thermoset. The requirements regarding flammability are correspondingly versatile. Depending on the material and the field of application, specific fire tests have to be fulfilled. This paper describes the different concepts used to fulfil these requirements by choosing the right raw materials and flame retardants. KW - Polyurethane KW - Flame retardant KW - Foam KW - Flammability KW - Pyrolysis KW - Cone calorimeter PY - 2020 VL - 17 IS - 1 SP - 44 EP - 48 PB - Dr. Gupta AN - OPUS4-50737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, Sebastian A1 - Klack, Patrick A1 - Bahr, Horst A1 - Schartel, Bernhard T1 - Assessing the fire behavior of woods modified by N-methylol crosslinking, thermal treatment, and acetylation N2 - Wood products are often treated by different techniques to improve their longevity when used as building materials. Most of the time, the goal is to increase their resistance to weathering effects, deformations in material dimensions or biotic decomposition. These wood treatment techniques have a significant impact on pyrolysis and burning behavior. The general effects of three different common wood treatments on flame retardancy were investigated by comparing treated woods with their untreated counterparts and with other kinds of wood. While the acetylation of beech leads to a slightly increased fire hazard, the thermal treatment of wood and crosslinking of cellulose microfibrils dimethyloldihydroxy-ethyleneurea show a limited flame retarding effect. Switching to woods with a higher lignin content, and thus higher char yield, however, results in a more pronounced improvement in flame retardancy performance. This article delivers a comprehensive and balanced assessment of the general impact of different wood modifications on the fire behavior. Further, it is a valuable benchmark for assessing the flame retardancy effect of other wood modifications. KW - Acetylation KW - Cone claorimeter KW - DMDHEU KW - Heat of combustion KW - Thermal treatment KW - Wood modification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507397 DO - https://doi.org/10.1002/fam.2809 SN - 1099-1018 SN - 0308-0501 VL - 44 IS - 4 SP - 530 EP - 539 PB - Wiley Online Libary AN - OPUS4-50739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ma, S. A1 - Xiao, Y. A1 - Zhou, F. A1 - Schartel, Bernhard A1 - Chan, Yin Yam A1 - Korobeinichev, O. P. A1 - Trubachev, S. A. A1 - Hu, W. A1 - Ma, C. A1 - Hu, Y. T1 - Effects of novel phosphorus-nitrogen-containing DOPO derivative salts on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam N2 - In this work, a series of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative salts containing phosphorus and nitrogen were synthesized, and their effects on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam (FPUF) were investigated. Studies have shown that the addition of DOPO derivatives will increase the tensile strength, compression set, and compression hardness of FPUF, but it will lead to a decrease in elongation at break. Thermogravimetric analysis showed that the initial decomposition temperature of FPUF containing DOPO derivatives was reduecd, but the char reside was significantly improved. A series of combustion tests indicated that the addition of DOPO derivative salts can improve the flame retardancy of FPUF, of which 10-hydroxy-9,10-dihydro-9-oxa-10 phosphaphenanthrene-10-oxide dicyandiamide salt (D-DICY) exhibited the best flame retardancy. When the load of D-DICY was 20 phr, the limiting oxygen index (LOI) of foam reached 24.5%, and the peak heat release rate and total heat release were decreased by 55.7% and 52.9%, respectively. Furthermore, based on the analysis of the gas phase combustion products and the char residue of the condensed phase, the possible flame retardant mechanism was proposed. KW - Flexible polyurethane foam KW - DOPO derivative salts KW - Mechanical properties KW - Thermal stability KW - Flame retardancy PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2020.109160 SN - 0141-3910 VL - 177 SP - 109160 PB - Elsevier Ltd. AN - OPUS4-50740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Günther, Martin T1 - Flammschutz von Polyurethanen N2 - Polyurethane (PU) bilden eine der vielseitigsten Klassen der Polymerwerkstoffe. Kein anderer Kunststoff wird sowohl als Thermoplast, als Elastomer wie auch als Duroplast verarbeitet und eingesetzt. Entsprechend vielfältig sind auch die Anforderungen an den Flammschutz. Je nach Material und Anwendung müssen spezifische Brandnormen erfüllt werden. Der vorliegende Aufsatz gibt einen Überblick über die verfügbaren Ansätze, um durch geeignete Auswahl der Rohstoffe und der Flammschutzmittel diese verschiedensten Anforderungen an das Brandverhalten zu erfüllen. KW - Polyurethan KW - Flammschutz KW - Pyrolyse KW - Schaum KW - Cone calorimeter PY - 2020 VL - 20 IS - 1 SP - 48 EP - 53 PB - Dr. Gupta AN - OPUS4-50736 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Häßler, M. A1 - Hothan, Sascha A1 - Krüger, Simone T1 - Reaktive Brandschutzsysteme auf Stahlbauteilen mit doppelt gekrümmter Oberfläche N2 - Reaktive Brandschutzsysteme können die Feuerwiderstandsdauer von Stahlbauteilen signifikant erhöhen. Im Brandfall schäumt das reaktive Brandschutzsystem auf und bildet um das Stahlbauteil eine thermische Schutzschicht aus. Dadurch wird die Erwärmung des Stahls verlangsamt und der temperaturbedingte Festigkeitsverlust verzögert. Reaktive Brandschutzsysteme werden überwiegend in drei Bereichen angewendet: Hochbau, Offshore bzw. maritimer Sektor sowie Tank- bzw. Behälterbau. Insbesondere bei Stahltanks und -behältern sind häufig einfach oder auch doppelt gekrümmte Bauteiloberflächen anzutreffen. Aufgrund des meist begrenzten seitlichen Expansionsvermögens von reaktiven Brandschutzsystemen kann es bei Bauteilen mit konvexer Oberflächenkrümmung zu einer Intensivierung der Rissbildung im Schaum kommen, wodurch sich häufig die thermische Schutzwirkung verschlechtert. Da zum Thema des Einflusses der Oberflächenkrümmung auf die Leistungsfähigkeit reaktiver Brandschutzsysteme bisher kaum Untersuchungen vorliegen, wurden exemplarisch zwei Tankböden mit zwei verschiedenen Trockenschichtdicken eines reaktiven Brandschutzsystems einer Brandprüfung unterzogen. Bei gleicher Trockenschichtdicke des reaktiven Brandschutzsystems zeigten die Tankböden eine wesentlich schnellere Erwärmung als ebene Stahlplatten mit vergleichbarem Profilfaktor. Die Brandprüfungen und die Ergebnisse zum Einfluss der Oberflächenkrümmung werden im Beitrag ausführlich vorgestellt und diskutiert. KW - Brandschutz KW - Stahl KW - Reaktive Brandschutzsysteme KW - Behälter KW - Intumeszierende Beschichtung PY - 2020 DO - https://doi.org/10.1002/stab.201900095 VL - 89 IS - 9 SP - 794 EP - 800 PB - Ernst & Sohn Verlag CY - Berlin AN - OPUS4-51242 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günther, Martin A1 - Lorenzetti, A. A1 - Schartel, Bernhard T1 - From Cells to Residues: Flame-Retarded Rigid Polyurethane Foams N2 - Rigid polyurethane foams (RPUFs) exhibit short times to ignition as well as rapid flame spread and are therefore considered to be hazardous materials. This paper focuses on the fire phenomena of RPUFs, which were investigated through a multimethodological approach. Water-blown polyurethane (PUR) foams without flame retardants (FRs) as well as waterblown PUR foams containing triethyl phosphate as a gas phase-active FR were examined. The aim of this study is to clarify the influence of the FR on the fire phenomena during combustion of the foams. Additionally, materials’ densitieswere varied to range from 30 to 100 kg/m3. Thermophysical properties were studied bymeans of thermogravimetry; fire behavior and flammability were investigated via cone calorimeter and limiting Oxygen index, respectively. During the cone calorimeter test, the temperature development inside the burning specimens was monitored with thermocouples, and cross sections of quenched specimens were examined visually, giving insight into the morphological changes during combustion. The present paper delivers a comprehensive study, illuminating phenomena occurring during foam combustion and the influence of a FR active in the gas phase. The superior fire performance of flameretarded PUR foams was found to be based on flame inhibition, and on increased char yield leading to a more effective protective layer. It was proven that in-depth absorption of radiation is a significant factor for estimation of time to ignition. Cross sections investigated with the electron scanning microscope exhibited a pyrolysis front with an intact foam structure underneath. The measurement of temperature development inside burning specimens implied a shift of burning behavior towards that of non-cellular materials with rising foam density. KW - Polyurethane KW - Rigid foams KW - Fire behavior PY - 2020 DO - https://doi.org/10.1080/00102202.2019.1634060 SN - 0010-2202 SN - 1563-521X VL - 192 IS - 12 SP - 2209 EP - 2237 PB - Taylor & Francis AN - OPUS4-51483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günther, Martin A1 - Levchik, S. V. A1 - Schartel, Bernhard T1 - Bubbles and collapses: Fire phenomena of flame-retarded flexible polyurethane foams N2 - Flexible polyurethane foams (FPUF) are easy to ignite and exhibit rapid flame spread. In this paper, the fire phenomena of two standard foam formulations containing tris (1,3-dichloro-2-propyl) phosphate (FR-2) and a halogen-freepoly (ethyl ethylene phosphate) (PNX), respectively, as flame retardants are compared. A multimethodological approach is proposed which combines standard fire tests as well as new investigatory approaches. The thermophysical properties of the foams were determined by thermogravimetric analysis (TG), reaction to small flames was studied by means of the limiting oxygen index (LOI) and UL 94 HBF test, and the burning behavior was investigated with the cone calorimeter. Further, temperature development in burning cone calorimeter samples was monitored using thermocouples, and rheological measurements were performed on pyrolyzed material, delivering insight into the dripping behavior of the foams. This paper gives comprehensive insight into the fire phenomena of flame-retarded FPUFs that are driven by the two-step decomposition behavior of the foams. LOI and UL 94 HBF tests showed a reduced flammability and reduced tendency to drip for the flame-retarded foams. TG and cone calorimeter measurements revealed that the two-step decomposition behavior causes two stages during combustion, namely structural collapse and pool fire. The flame-retardant mode of action was identified to take place primarily during the foam collapse and be based mainly on flame inhibition. However, some condensed-phase action was been measured, leading to significantly increased melt viscosity and improved dripping behavior for foams containing PNX. KW - Burning behavior KW - Flame retardant KW - Flexible PU foam PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512145 DO - https://doi.org/10.1002/pat.4939 SN - 1042-7147 SN - 1099-1581 VL - 31 IS - 10 SP - 2185 EP - 2198 PB - Wiley Online Libary AN - OPUS4-51214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Sanchez-Olivares, G. A1 - Rockel, Daniel A1 - Maldonado-Santoyo, M. A1 - Schartel, Bernhard T1 - Waste not, want not: The use of leather waste in flame retarded EVA N2 - Leather is among the most ancient, widely used materials worldwide. Industrial-scale leather production produces large quantities of organic waste attained during shaving and buffing steps during processing. In this study, leather wastes (LW) are used as fillers in flame retarded polymer composites. LW is investigated as a multifunctional bio-filler that enhances the fire performance of flame retarded poly(ethylene–vinyl acetate) (EVA) containing phosphorus flame retardants (P-FRs) ammonium polyphosphate (APP) or a melamine-encapsulated APP (eAPP). Using LW from tanneries as adjuvants to enhance P-FRs in EVA reduces industrial wastes that otherwise require costly waste management solutions. Materials are characterized multi-methodically via mechanical tests, electron microscopy, rheology, thermogravimetric analysis, evolved gas analysis, and condensed phase FTIR, also reaction-to-small-flames and cone calorimeter tests. EVA containing 10 wt-% LW and 20 wt-% P-FRs achieve 20% reductions in fire loads versus EVA, and up to 10% reduction in effective heats of combustion versus EVA with equal (30 wt-%) P-FR loadings. Enhanced char stabilization of EVA composites with LW and P-FRs lowered peaks of heat release rates up to 53% compared to EVA, and up to 40% compared to equal P-FRs loadings. Synergisms between LW and P-FRs in EVA are quantified. A chemical decomposition mechanism is proposed. KW - Leather waste KW - Tannery industry KW - EVA KW - Fire protection KW - Flame retardancy KW - Charring PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532977 DO - https://doi.org/10.1016/j.matdes.2021.110100 SN - 0264-1275 VL - 210 SP - 1 EP - 16 PB - Elsevier CY - Amsterdam AN - OPUS4-53297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xie, Y. A1 - Cui, Y. A1 - Wu, Dejian A1 - Zeng, Y. A1 - Sun, L. T1 - Economic analysis of hydrogen-powered data center N2 - The data center needs more and more electricity due to the explosive growth of IT servers and it could cause electricity power shortage and huge carbon emission. It is an attractive and promising solution to power the data center with hydrogen energy source. The present work aims to conduct an economic analysis on the hydrogen-powered data center. Configurations of hydrogen-powered and traditional data centers are compared and the differences focus on backup power system, converter/inverter, fuel cell subsystem, carbon emission, hydrogen and electricity consumptions. Economic analysis is conducted to evaluate the feasibility to power the data center with hydrogen energy source. Results show that electricity price increasing rate and hydrogen cost are the main factors to influence economic feasibility of hydrogen-powered data center. When the electricity price keeps constant in the coming two decades, the critical hydrogen price is about 2.8 U.S. dollar per kilogram. If the electricity price could increase 5% annually due to explosive growth of electric vehicles and economy, critical hydrogen price will become 6.4 U.S. dollar per kilogram. Hydrogen sources and transportation determine the hydrogen price together. Hydrogen production cost varies greatly with hydrogen sources and production technologies. Hydrogen transport cost is greatly influenced by distances and H2 consumptions to consumers. It could be summarized that the hydrogen-powered data center is economic if hydrogen could be produced from natural gas or H2-rich industrial waste streams in chemical plant and data center could not be built too far away from hydrogen sources. In addition, large-scale hydrogen-powered data center is more likely to be economic. Solar hydrogen powered data center has entered into a critical stage in the economic feasibility. Solar hydrogen production cost has restrained the H2 utilization in data center power systems now, since it could be competitive only when more strict carbon emission regulation is employed, hydrogen production cost reduces greatly and electricity price is increasing greatly in the future. However, it could be expected solar hydrogen-powered system will be adopted as the power source of data centers in the next few years. KW - Hydrogen KW - Date center KW - Economic analysis PY - 2021 DO - https://doi.org/10.1016/j.ijhydene.2021.06.048 SN - 0360-3199 VL - 46 IS - 55 SP - 27841 EP - 27850 PB - Elsevier Ltd. AN - OPUS4-53658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zang, N. A1 - Qian, X. A1 - Shu, C. A1 - Wu, Dejian T1 - Parametric sensitivity analysis for thermal runaway in semi-batch reactors: Application to cyclohexanone peroxide reactions N2 - The semi-batch reactors (SBRs) system, which is widely used in industrial processes, possesses an intrinsic parametric sensitivity, in which infinitesimal disturbances of input parameters can result in large variations in output variables. In this work, local parametric sensitivity analysis (PSA) was used to understand parameter variations and global PSA was conducted to examine the interaction of input parameters. The effects of these parameters on the output of the system model were analyzed based on the Monte Carlo method with Latin hypercube sampling and the extended Fourier amplitude sensitivity test model. The results showed that the evolution of thermal behaviors in SBRs were observed: marginal ignition; thermal runaway; and the quick onset, fair conversion, and smooth temperature profile. The threshold point of transition from marginal ignition to thermal runaway was at the maximal value of local sensitivity, for which the slope with respect to cooling temperature equaled zero. Moreover, the sequence of the global sensitivity of six common input parameters was computed and evaluated. The reliability of the numerical models was verified by using our previous experimental results of cyclohexanone peroxide reaction. This comprehensive sensitivity analysis could provide valuable operating information to improve chemical process safety. KW - Semi-batch reactor KW - Parametric sensitivity analysis KW - Monte Carlo method KW - Thermal runaway KW - Cyclohexanone peroxide PY - 2021 DO - https://doi.org/10.1016/j.jlp.2021.104436 SN - 0950-4230 VL - 70 SP - 104436 PB - Elsevier Ltd. AN - OPUS4-53659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, D. A1 - Ji, T. A1 - Jing, Q. A1 - He, W. A1 - Fan, Z. A1 - Wu, Dejian A1 - Qian, X. T1 - Experimental study and mechanism model on the ignition sensitivity of typical organic dust clouds in O2/N2, O2/Ar and O2/CO2 atmospheres N2 - To reveal and improve our understanding of the ignition behavior and mechanism, G-G furnace experiments of three typical organic dusts were performed to investigate the minimum ignition temperature (MIT) in O2/N2, O2/ Ar and O2/CO2 atmospheres with oxygen mole fraction from 8.4% to 50%. The experimental results were presented in oxygen-lean and oxy-fuel atmospheres to evaluate the ignition sensitivity of dusts in different atmospheres. It was found that CO2 is the strongest in terms of lowing the ignition sensitivity of the three dusts, and the dust explosion risk increases significantly with increasing O2 mole fraction for the three dusts through a logarithmically and significantly reducing MIT. However, for different dusts, inert gases show different suppression effects. In addition, a modified steady-state homogeneous ignition model was proposed and successfully applied to oxygen-lean atmospheres, and in oxy-fuel atmospheres, this model has also been improved to estimate the ignition mechanism. This ignition mechanism model could be used to successfully predict the minimum ignition temperature of high volatile dust under different inert atmospheres controlled by homogeneous ignition, which will provide a reference for the ignition hazard assessment of dust on hot surfaces. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2021 DO - https://doi.org/10.1016/j.jhazmat.2021.125108 SN - 0304-3894 VL - 412 SP - 125108 PB - Elsevier B.V. AN - OPUS4-53660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, W. A1 - Wei, A. A1 - Huang, W. A1 - Zhao, Peng A1 - Schmidt, Martin A1 - Krause, Ulrich A1 - Wu, Dejian T1 - Experimental and theoretical study on the inhibition effect of CO2/N2 blends on the ignition behavior of carbonaceous dust clouds N2 - Gaseous inhibitors are used in many industries for the explosion prevention of combustible dusts, mitigating the potential hazard to humans, properties and environments. This work experimentally and theoretically studied the inerting effect of gaseous inhibitors on the ignition process of dust clouds in O2/N2/CO2 atmospheres, with an emphasis on the role of the CO2/N2 ratio. 10 different combustible carbonaceous dusts were selected, including grain dust, biomass dust and coal dust. Experimental results showed that the inhibition effect of CO2/N2 is closely related to the ignition mechanism of dust clouds. Specifically, a higher ratio of CO2/N2 yields a stronger inhibition effect on the ignition process of dust samples with relatively low volatile matter contents predominated by heterogeneous ignition. In addition, two novel steady-state ignition mechanism models were developed to interpret the experimental observations. Maxwell-Stefan equations were used to describe the diffusivity in the ternary O2/N2/CO2 gas mixtures. The analytical results were in good agreement with the experimental data of the minimum ignition temperature of dust cloud (MITC) in oxygen-lean atmospheres. The mechanism modelling can be used to estimate the critical ignition temperature of all carbonaceous dust clouds with a wide range of volatile matter content under different inert atmospheres, which will provide a reference for the explosion hazard assessment of dust posed by a hot surface in the process industries. KW - CO2/N2 ratio KW - Inerting effect KW - Volatile matter content KW - MITC KW - Mechanism model PY - 2021 DO - https://doi.org/10.1016/j.psep.2021.07.005 SN - 0957-5820 VL - 153 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-53662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -