TY - JOUR A1 - Tomiak, F. A1 - Schartel, Bernhard A1 - Wolf, M. A1 - Drummer, D. T1 - Particle Size Related Effects of Multi-Component Flame-Retardant Systems in poly(butadiene terephthalate) N2 - Aluminum tris (diethylphosphinate) (AlPi) is known to have an efficient flame-retardant effect when used in poly(butadiene terephthalates) (PBT). Additionally, better flame-retardant effects can be achieved through the partial substitution of AlPi by boehmite in multi-component systems, which have been shown to be an effective synergist due to cooling effects and residue formation. Although the potential of beneficial effects is generally well known, the influence of particle sizes and behavior in synergistic compositions are still unknown. Within this paper, it is shown that the synergistic effects in flammability measured by limiting oxygen index (LOI) can vary depending on the particle size distribution used in PBT. In conducting thermogravimetric analysis (TGA) measurements, it was observed that smaller boehmite particles result in slightly increased char yields, most probably due to increased reactivity of the metal oxides formed, and they react slightly earlier than larger boehmite particles. This leads to an earlier release of water into the system enhancing the hydrolysis of PBT. Supported by Fourier transformation infrared spectroscopy (FTIR), we propose that the later reactions of the larger boehmite particles decrease the portion of highly flammable tetrahydrofuran in the gas phase within early burning stages. Therefore, the LOI index increased by 4 vol.% when lager boehmite particles were used for the synergistic mixture. KW - Flame retardants KW - Aluminum diethylphosphinate KW - Boehmite KW - Poly(butadiene terephthalates) (PBT) KW - Mechanical properties PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509286 DO - https://doi.org/10.3390/polym12061315 SN - 2073-4360 VL - 12 IS - 6 SP - 1315 PB - MDPI AN - OPUS4-50928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Santandrea, A. A1 - Vignes, A. A1 - Krietsch, Arne A1 - Brunello, D. A1 - Perrin, L. A1 - Laurent, A. A1 - Dufaud, O. T1 - Evaluating the explosion severity of nanopowders: International standards versus reality N2 - The maximum explosion overpressure and the maximum rate of pressure rise, which characterize thedust explosion severity, are commonly measured in apparatuses and under specific conditions defined byinternational standards. However, those standards conditions, designed for micropowders, may not befully adapted to nanoparticles. Investigations were conducted on different nanopowders (nanocellulose,carbon black, aluminum) to illustrate their specific behaviors and highlight the potential inadequacyof the standards. The influence of the sample preparation was explored. Various testing procedureswere compared, focusing on the dust cloud turbulence and homogeneity. Dust dispersion experimentsevidenced the importance of the characterization of the dust cloud after dispersion, due to the frag-mentation of agglomerates, using metrics relevant with nanoparticles reactivity (e.g. surface diameterinstead of volume diameter). Moreover, the overdriving phenomenon (when the experimental resultsbecome dependent of the ignition energy), already identified for micropowders, can be exacerbated fornanoparticles due to their low minimum ignition energy and to the high energy used under standardconditions. It was evidenced that for highly sensitive nanopowders, pre-ignition phenomenon can occur.Finally, during severe explosions and due to a too long opening delay of the ‘fast acting valve’, the flamecan go back to the dust container. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.psep.2020.04.011 VL - 138 SP - 279 EP - 291 PB - Elsevier B.V. AN - OPUS4-50944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Palis, Stephan A1 - Sträubig, Felix A1 - Voigt, Sascha A1 - Knaust, Christian T1 - Experimental investigation of the impact of water mist on high-speed non-premixed horizontal methane jet fires N2 - In this paper, the influence of a fixed water mist firefighting system on a high-speed non-premixed horizontal methane jet fire is investigated with focus on its effect on temperatures and heat load of the jet fire and on ist surroundings. Six tests are performed in which gas is released out of an orifice with a diameter of 1 mm and a release pressure of up to 186 bar. In addition to temperature and radiation measurements, the release pressure, gas mass flow rate and exhaust gas concentrations are detected to determine the heat release. Video and IRanalysis are used to evaluate the interactions between jet fire and water mist. The experiments show, that water mist reduces the temperatures inside the jet fire flow field and its radiative heat flux. It can lower the Risk of ignition of adjacent surfaces and materials, as temperatures fall below autoignition temperatures of common materials like plastics. Although water mist does not extinguish the fire, it has an impact on the energy release by reducing combustion efficiency due to heat exchange with the water mist and oxygen displacement. KW - Fixed firefighting system KW - Jet fire KW - Water mist KW - Fire test KW - Methane KW - Supersonic flow PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.103005 VL - 114 SP - 103005 PB - Elsevier Ltd. AN - OPUS4-50963 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voigt, Sascha A1 - Sträubig, Felix A1 - Palis, Stephan A1 - Kwade, A. A1 - Knaust, Christian T1 - CFD-analysis of Sensible Enthalpy Rise Approach to determine the heat release rate of electric-vehicle-scale lithium-ion batteries N2 - This paper analyses the suitability of the Sensible Enthalpy Rise Approach for measuring the heat release rate of electric-vehicle-scale lithium-ion batteries. An apparatus is designed that meets the conditions of an electric-vehicle-scale lithium-ion battery fire by using cement board as wall material. Modifications of the Sensible Enthalpy Rise Methodology are presented due to the high emissivity and inhomogeneous temperature distribution of the apparatus wall material: a power 4 approach for the heat flow from the walls to the ambient air and an alternative determination methodology for the wall temperature. A one factor at a time parameter study is performed with Computational Fluid Dynamics simulations, investigating a new calibration method based on a fit approach compared to common methods, the wall temperature determination, the approach for the ambient heat flow, the calibration power and the volume flow at the outlet. The simulations show, that suitable estimations of the heat release rate are obtained by using the modifications for wall temperature determination and the power 4 approach for the ambient heat flow. The three calibration methods provide suitable constants, if the calibration power in the same order of magnitude as the mean of the heat release rate profile of the test object. KW - Lithium-ion batteries KW - Heat Release Rate KW - Calorimetry KW - Sensible Enthalpy Rise Approach KW - Computational Fluid Dynamics PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.102989 VL - 114 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-50964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Morys, Michael A1 - Häßler, Dustin A1 - Krüger, Simone A1 - Schartel, Bernhard A1 - Hothan, Sascha T1 - Beyond the standard time-temperature curve: Assessment of intumescent coatings under standard and deviant temperature curves N2 - Nowadays there are intumescent coatings available for diverse applications. There is no established assessment of their protection performance besides the standard time-temperature curve, but natural fire scenarios often play an important role. A reliable straightforward performance-based assessment is presented. The effective thermal conductivity per thickness is calculated based on intermediate-scale fire tests. The optimum thermal insulation, the time to reach it, and the time until contingent failure of the coating are used for an assessment independent of the heating curve. The procedure was conducted on four different commercially intumescent coatings for steel construction, one solvent-based, one waterborne, one epoxy-based, and a bandage impregnated with a waterborne coating. The performance was studied under four different but similar shaped heating curves with different maximum temperatures (standard time-temperature curve, hydrocarbon curve and two self-designed curves with reduced temperature). The thermal protection performance is crucially affected by the residue morphology. Therefore, a comprehensive morphology analysis, including micro-computed tomography and scanning electron microscopy, was conducted on small-scale residues (7.5 x 7.5 cm2). Two different types of inner structures and the residue surface after different heat exposures were discussed in terms of their influence on thermal protection performance. KW - Intumescence KW - Coating KW - Computed tomography KW - Small scale KW - Heating curves KW - Residue morphology PY - 2020 DO - https://doi.org/10.1016/j.firesaf.2020.102951 SN - 0379-7112 VL - 112 SP - 102951 PB - Elsevier Ltd. AN - OPUS4-50334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schmidt, Martin A1 - Wu, Dejian A1 - Zhao, P. A1 - Tan, X. A1 - Huang, W. A1 - Qianc, X. T1 - Minimum explosion concentrations of coal dusts with CH4/H2/CO below the gas lower explosion limit N2 - A 20-L spherical explosion chamber was used to investigate the explosion characteristics of dust clouds in air with the presence of flammable gas which is lower than its lower explosion limit (LEL). including minimum explosion concentration (MEC) of dust. Explosion pressure (Pex) and explosion pressure rise (dp/dt)ex). Two dust samples (anthracite coal, bituminous coal) and were three flammable gases (CH4, H2 and CO) were tested. Experimental results showed that the explosion of hybrid mixtures occurs when both dust and gas concentrations are lower than the LEL/MEC of the single substances. Meanwhile. all flammable gases with different volume fractions have distinct effects on the MEC. Pex and (dp/dt)ex of the dust samples. With the increase of the flammable gas concentration. either the Pex and (dp/dt)ex increase or the MEC decreases for all the hybrid mixtures of both two dust samples. At the same concentration of coal dusts. the addition of CH4 promotes higher explosion risks than the other two flammable gases. The distribution of (dp/dt)ex is quite different with the restricted area defined by empirical formulas. These results improve our understanding of the explosion behaviour and the explosion risk of hybrid dust-gas mixtures in air. KW - Dust explosions KW - Gas explosions KW - Minimum explosible concentration KW - Lower explosion limit KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.fuel.2019.116401 SN - 0032-5910 VL - 260 SP - UNSP 116401 PB - Elsevier Sci. Ltd. AN - OPUS4-49956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Dejian A1 - Schmidt, Martin A1 - Tan, X. A1 - Zhao, P. A1 - Huang, W. A1 - Qian, X. T1 - Minimum ignition temperature of carbonaceous dust clouds in air with CH4/H-2/CO below the gas lower explosion limit N2 - Godbert-Greenwald furnace was used to investigate the minimum ignition temperature of dust clouds (MITC) in air with the presence of flammable gas which is lower than its lower explosion limit (LEL). Three flammable gases (CH4, H2 and CO) and three carbonaceous dusts (anthracite coal, bituminous coal and sweet potato starch) were tested. Results showed that all flammable gases have distinct effects on the MITC of the dust samples and volatile matter content of dust plays an important role during the ignition process. Specifically, the MITC of anthracite coal dust decreased from 610 °C to 560 °C, 580 °C and 570 °C with 3% CH4, 3% CO and 2.5% H2, respectively. Moreover, a heterogeneous ignition mechanism model was proposed to verify the equally global ignition characteristic between hybrid anthracite coal-CxHy mixture and bituminous coal. All three gases had an ignorable effect on the MITC of starch dust considering the experimental error. The presence of CO and H2 slightly promoted the ignition of bituminous coal dust, but the addition of CH4 showed a distinct concentration effect on the MITC of bituminous coal: the MITC decreased with 1% CH4 while increased with 2% and 3% CH4. This negative-effect of flammable gases at such low concentrations on ignition temperature of bituminous coal dusts was found for the first time. Furthermore, the presence of the 2nd flammable gas had a smaller effect on the MITC of dust samples with a higher volatile content, resulted from the competition of heterogeneous and homogeneous ignition mechanisms. KW - Dust explosions KW - Gas explosions KW - Minimum ignition temperature KW - Hybrid mixtures PY - 2020 DO - https://doi.org/10.1016/j.fuel.2019.116811 SN - 0016-2361 VL - 264 SP - 116811 PB - Elsevier Ltd. AN - OPUS4-50856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flammschutz für technische Kunststoffte für elektronische Anwendungen N2 - Das Brandverhalten stellt wie das ausgezeichnete elektrische Isolationsverhalten, die geringen elektrischen Verluste, die Verarbeitbarkeit und Formbarkeit eine der wesentlichen Schlüsseleigenschaften im Eigenschaftsprofil von Polymerwerkstoffen in der Elektronik und der Elektrotechnik dar. Dabei bedarf es einer Ausrüstung der Polymerwerkstoffe mit Flammschutzmittel. Die Entwicklung von immer effizienteren, synergistischen und multifunktionalen Multikomponentensystemen ist dabei eine herausragende Quelle für Innovation. Die Entwicklung und Verbesserung der werkstoff- und anwendungsspezifischen Flammschutzlösungen bestimmen die aktuellen und zukünftigen Polymermaterialien in der Elektronik und Elektrotechnik mit. Der Vortrag stellt anhand von Beispielen einige der erfolgreichen Konzepte dar. Es wird versucht, über das wissenschaftlich-systematische Verständnis Grundprinzipien und vielversprechende Lösungsstrategien zu verdeutlichen. T2 - Kunststoff trifft Elektronik, KUZ Kunststoffzentrum in Leipzig CY - Leipzig, Germany DA - 29.01.2020 KW - Flame retardant KW - Ssynergy KW - Flame retardant mode of action KW - UL 94 KW - Cone calorimeter PY - 2020 AN - OPUS4-50495 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schartel, Bernhard A1 - Kebelmann, Katharina ED - Hu, Y. ED - Wang, X. T1 - Fire testing for the development of flame retardant polymeric materials N2 - Flame retarded polymeric materials are used in various applications in which a certain fire behavior is demanded. Protection goals are defined, such as limited flammability in terms of hindered sustained ignition or limited contribution to a fire, and these protection levels are tested with defined specimens or components in defined fire scenarios, that is to say, different fire tests. Passing a specific fire test by meeting whatever its demands is often the most important development goal, so the parameters of the different fire tests vary widely to emphasize different fire properties. Some fire tests are used to screen or provide a general assessment of flame retardant polymers during development, while other fire tests and tailored experiments are performed to address special phenomena or understand the flame retardancy modes of action. For all fire testing, the devil is in the details – demanding know-how and crucial efforts to manage the quality of investigations and advanced interpretation. This chapter aims to offer a structured overview of all these aspects. KW - Fire testing KW - Flame retardant KW - Fire retardant KW - Flammability KW - Ignition KW - Oxygen index KW - Cone calorimeter KW - UL 94 KW - Developing fire KW - Uncertainty KW - Fire resistance PY - 2020 SN - 978-1-138-29578-7 SP - 35 EP - 55 PB - CRC Press AN - OPUS4-50236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Markwart, J. C. A1 - Wurm, F. R. A1 - Schartel, Bernhard T1 - Sulfur's role in the flame retardancy of thio-ether–linked hyperbranched polyphosphoesters in epoxy resins N2 - Hyperbranched polyphosphoesters are promising multifunctional flame retardants for epoxy resins. These polymers were prepared via thiol-ene polyaddition reactions. While key chemical transformations and modes of actions were elucidated, the role of sulfur in the chemical composition remains an open question. In this study, the FR-performance of a series of phosphorus-based flame retardant additives with and without sulfur (thioethers or sulfones) in their structure are compared. The successful synthesis of thio-ether or sulfone-containing variants is described and verified by 1H and 31P NMR, also FTIR and MALDI-TOF. A decomposition process is proposed from pyrolytic evolved gas analysis (TG-FTIR, Py-GC/MS), and flame retardancy effect on epoxy resins is investigated under pyrolytic conditions and via fire testing in the cone calorimeter. The presence of sulfur increased thermal stability of the flame retardants and introduced added condensed phase action. Likely, Sulfur radical generation plays a key role in the flame-retardant mode of action, and sulfones released incombustible SO2. The results highlight the multifunctionality of the hyperbranched polymer, which displays better fire performance than its low molar mass thio-ether analogue due to the presence of vinyl groups and higher stability than its monomer due to the presence of thio-ether groups. KW - Phosphoester KW - Hyperbranched KW - Sulfur KW - Thio-ether KW - Flame retardant KW - Epoxy resin PY - 2020 DO - https://doi.org/10.1016/j.eurpolymj.2019.109390 SN - 0014-3057 VL - 122 SP - 109390 PB - Elsevier Ltd. AN - OPUS4-50238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Huth, Christian A1 - Schartel, Bernhard T1 - Dripping and decomposition under fire: Melamine cyanurate vs. glass fibres in polyamide 6 N2 - Manipulating the melt dripping of thermoplastics makes a fire scenario more or less dangerous. Yet, a detailed understanding of this phenomenon has remained a question mark in studies of the flammability of plastics. In this work, the individual and collective impacts of additives on the dripping behaviour of polyamide 6 (PA6) were studied. A set of materials compounded with melamine cyanurate (MCA) and glass fibre (GF) was investigated. Under UL 94 vertical test conditions, the dripping during first and second ignition was quantified and investigated in detail. The number, size and temperature of the drops were addressed, and the materials and their drops evaluated with respect to such aspects as their averaged molecular weight, thermal decomposition and rheological properties. PA6 with V-2 classification improved to V-0 with the addition of MCA, and achieved HB in the presence of GF. PA6/GF/MCA achieved V-2. Non-flaming drops of PA6/MCA consisted of oligomeric fragments. Flaming drops of PA6/GF showed a more pronounced decomposition of PA6 and an increased GF content. The dripping behaviour of PA6/GF/MCA can be understood as a combination of the influence of both additives. The results showed nicely that dripping under fire is neither a straightforward material property nor a simple additive influence, but the complex response of the material influenced by the interaction and competition of different phenomena. KW - Dripping KW - UL 94 KW - Polyamide 6 KW - Melamine cyanurate KW - Glass fibre KW - Flame retardant PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2019.109048 SN - 0141-3910 VL - 171 SP - 109048 PB - Elsevier Ltd. AN - OPUS4-50239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zirnstein, Benjamin A1 - Schulze, Dietmar A1 - Schartel, Bernhard T1 - Combination of phosphorous flame retardants and aluminum trihydrate in multicomponent EPDM composites N2 - Ethylene propylene diene monomer (EPDM) Rubbers with the flame retardants tris(2-ethylhexyl)phosphate, ammonium polyphosphate, polyaniline, and aluminum trihydroxide were prepared and analyzed in this study. The homogenous dispersion of the fillers in the rubber matrix was confirmed by scanning electron microscope. To investigate the interplay of the different flame retardants, the flame retardants were varied systematically. The comprehensive study sought combinations of flame retardants that allow high loadings of flame retardants without deterioration of the physical and mechanical properties of the EPDM rubber. The eight EPDM rubbers were investigated via thermogravimetric analysis and pyrolysis gas chromatography coupled with a mass spectrometer (Py GC/MS) to investigate the potential synergistic effects. In the Py-GC/MS experiments, 27 pyrolysis products were identified. Furthermore, UL 94, limiting oxygen index, FMVSS 302, glow wire tests, and cone calorimeter tests were carried out. In the cone calorimeter test the EPDM rubbers R-1AP and R-1/2P achieved an increase in residue at flameout of 76% and a reduction in total heat evolved of about 35%. Furthermore, the compounds R-1AP and R-1/2P achieved a reduction in MARHE to about 150 kW m−1, a reduction of over 50% compared to the unprotected rubber R. KW - EPDM KW - Rubber KW - Aluminum hydroxide (ATH) KW - Phosphorous flame retardant PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502859 DO - https://doi.org/10.1002/pen.25280 SN - 1548-2634 VL - 60 IS - 2 SP - 267 EP - 280 PB - Wiley AN - OPUS4-50285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Hauswaldt, Sebastian T1 - Kontinuumsmechanische Werkstoffmodelle zur numerischen Simulation von Stahlbauteilen im Brandfall N2 - Das nichtlineare und geschwindigkeitsabhängige Materialverhalten von Stahl wird besonders bei hohen Temperaturen sichtbar. Für Finite-Elemente-Simulationen von Stahlkonstruktionen im Brandfall sollte aus diesem Grund plastisches und geschwindigkeitsabhängiges Materialverhalten beschrieben werden. Die vorliegende Arbeit betrachtet unter diesem Aspekt bisherige Materialuntersuchungen und macht Vorschläge für dreidimensionale Materialmodelle mit entsprechenden Eigenschaften. Es werden zunächst die phänomenologischen Eigenschaften von Baustahl anhand einer Literaturrecherche analysiert, wobei verstärkt auf Untersuchungen des Materialverhaltens bei Belastungen und Aufheizprozessen, wie sie im Brandfall zu erwarten sind, geachtet wird. Die für die Bemessung von Stahlkonstruktionen gebräuchliche Spannungsbeschreibung des EC 3-1-2 wird untersucht. Es werden ihre Stärken, aber auch die zur Entwicklung einer kontinuumsmechanischen Materialformulierung fehlenden Eigenschaften, aufgezeigt. Ein nichtlinear-elastisches kontinuumsmechanisches Materialmodell der Deformationstheorie der Plastizität wird so angepasst, dass es die Spannungs-Dehnungslinien gemäß EC 3-1-2 im einachsigen Spannungszustand beschreibt. Es wird des Weiteren ein thermoelastisch-viskoplastisches Modell vorgestellt, das in der Lage ist, Kriechen und Relaxation bei Aufheiz- und Abkühlprozessen zu beschreiben. Die Struktur dieses Materialmodells wird so gewählt, dass die Parameter an hierfür geeigneten Messergebnissen leicht identifiziert werden können. Der deviatorische Anteil des Modells besteht aus einem geschwindigkeitsunabhängigen, plastischen Anteil und einem geschwindigkeitsabhängigen, viskoelastischen Anteil. Der geschwindigkeitsunabhängige, plastische Anteil wurde als Differentialgleichung auf Grundlage der so genannten endochronen Plastizitätstheorie formuliert. Die Parameter der Materialmodelle werden auf Grundlage der Messergebnisse stationärer Warmzugversuche an Baustahlproben identifiziert. Sowohl das nichtlinear-elastische EC 3-1-2-Materialmodell als auch das thermoelastisch-viskoplastische Materialmodell mit den an Baustahl angepassten Materialparametern wird numerisch für die Verwendung mit Finite-Elemente-Programmen aufbereitet und als UMAT-Subroutine für ABAQUS in der Programmiersprache FORTRAN implementiert. Hierbei wird insbesondere auf die Bereitstellung der konsistenten Tangentenoperatoren Wert gelegt, um eine effiziente numerische Berechnung bei Verwendung der Materialmodelle zu ermöglichen. Abschließend werden erste Simulationsrechnungen vorgestellt, um beispielhaft die Möglichkeiten der Anwendung der entwickelten und implementierten Materialmodelle für Simulationen von Stahlkonstruktionen im Brandfall aufzuzeigen. N2 - The non-linear and rate-dependent material behaviour of steel becomes particularly visible at high temperatures. For finite-element-simulations of steel structures in the event of fire, plastic and rate- dependent material behaviour should therefore be described. With this in mind, this thesis looks at previous material investigations and makes suggestions for three-dimensional material models with the corresponding properties. The phenomenological properties of structural steel are analysed on the basis of a literature study, whereby increased attention is paid to the material behaviour under loads and heating processes, as can be expected in the event of fire. The stress-strain-relation of the EC 3-1-2 used for the design of steel structures is examined. The advantages of this description, but also the missing properties for the development of a continuum-mechanical material formulation, are shown. A non-linear-elastic continuum mechanical material model of the deformation theory of plasticity is adapted in such a way that it describes the stress-strain curves according to EC 3-1-2 in the state of uniaxial stress. Furthermore, a thermoelastic-viscoplastic model is presented which is able to describe creep and relaxation during heating and cooling processes. The structure of this material model is chosen in such a way that the parameters can be easily identified using certain measurement results. The deviatoric part of the model consists of a rate-independent, plastic part and a rate-dependent, vis- coelastic part. The rate-independent, plastic part was formulated as a differential equation based on the endochronic theory of plasticity. The parameters of this material model are identified on the basis of the measurement results of stationary hot tensile tests on structural steel specimens. Both the non-linear-elastic EC 3-1-2 material model and the thermoelastic-viscoplastic material model with the material parameters adapted to mild steel are prepared numerically for use with finite- element-programs and implemented as UMAT-subroutines for ABAQUS in the FORTRAN code. Particular emphasis is placed on the provision of consistent tangent operators to enable efficient numerical calculation when using the material models. Finally, first finite-element-simulations are presented in order to show the possibilities of the developed and implemented material models for simulations of steel constructions in case of fire. T3 - BAM Dissertationsreihe - 167 KW - Brandschutz KW - Stahl KW - Brandverhalten KW - Finite-Elemente-Methode KW - Materialmodell KW - Eurocode 3-1-2 KW - UMAT KW - Fire prevention KW - Steel KW - Fire behaviour KW - Finite element method KW - Material model KW - Eurocode 3-1-2 KW - UMAT PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507662 SN - 1613-4249 VL - 167 SP - i EP - 206 PB - Bundesanstalt für Materailforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-50766 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Günther, Martin T1 - Flame retardancy of polyurethanes N2 - Polyurethanes (PU) represent one of the most versatile classes of plastics. They are processed and used as thermoplastic, elastomer, and thermoset. The requirements regarding flammability are correspondingly versatile. Depending on the material and the field of application, specific fire tests have to be fulfilled. This paper describes the different concepts used to fulfil these requirements by choosing the right raw materials and flame retardants. KW - Polyurethane KW - Flame retardant KW - Foam KW - Flammability KW - Pyrolysis KW - Cone calorimeter PY - 2020 VL - 17 IS - 1 SP - 44 EP - 48 PB - Dr. Gupta AN - OPUS4-50737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Rabe, Sebastian A1 - Sanchez-Olivares, G. A1 - Pérez-Chávez, R. A1 - Schartel, Bernhard ED - Laoutid, F. T1 - Natural Keratin and Coconut Fibres from Industrial Wastes in Flame Retarded Thermoplastic Starch Biocomposites N2 - Natural keratin fibres derived from Mexican tannery waste and coconut fibres from coconut processing waste were used as fillers in commercially available, biodegradable thermoplastic starch-polyester blend to obtain sustainable biocomposites. The morphology, rheological and mechanical properties as well as pyrolysis, flammability and forced flaming combustion behaviour of those biocomposites were investigated. In order to open up new application areas for these Kinds of biocomposites, ammonium polyphosphate (APP) was added as a flame retardant. Extensive flammability and cone calorimeter studies revealed a good flame retardance effect with natural fibres alone and improved effectiveness with the addition of APP. In fact, it was shown that replacing 20 of 30 wt. % of APP with keratin fibres achieved the same effectiveness. In the case of coconut fibres, a synergistic effect led to an even lower heat release rate and total heat evolved due to reinforced char residue. This was confirmed via scanning electron microscopy of the char structure. All in all, these results constitute a good approach towards sustainable and biodegradable fibre reinforced biocomposites with improved flame retardant properties. KW - Biomaterials KW - Biodegradation KW - Calorimetry KW - Composites KW - Flame retardance PY - 2020 SN - 978-3-03928-350-7 SN - 978-3-03928-351-4 SP - 45 EP - 66 PB - MDPI AN - OPUS4-50738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, Sebastian A1 - Klack, Patrick A1 - Bahr, Horst A1 - Schartel, Bernhard T1 - Assessing the fire behavior of woods modified by N-methylol crosslinking, thermal treatment, and acetylation N2 - Wood products are often treated by different techniques to improve their longevity when used as building materials. Most of the time, the goal is to increase their resistance to weathering effects, deformations in material dimensions or biotic decomposition. These wood treatment techniques have a significant impact on pyrolysis and burning behavior. The general effects of three different common wood treatments on flame retardancy were investigated by comparing treated woods with their untreated counterparts and with other kinds of wood. While the acetylation of beech leads to a slightly increased fire hazard, the thermal treatment of wood and crosslinking of cellulose microfibrils dimethyloldihydroxy-ethyleneurea show a limited flame retarding effect. Switching to woods with a higher lignin content, and thus higher char yield, however, results in a more pronounced improvement in flame retardancy performance. This article delivers a comprehensive and balanced assessment of the general impact of different wood modifications on the fire behavior. Further, it is a valuable benchmark for assessing the flame retardancy effect of other wood modifications. KW - Acetylation KW - Cone claorimeter KW - DMDHEU KW - Heat of combustion KW - Thermal treatment KW - Wood modification PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507397 DO - https://doi.org/10.1002/fam.2809 SN - 1099-1018 SN - 0308-0501 VL - 44 IS - 4 SP - 530 EP - 539 PB - Wiley Online Libary AN - OPUS4-50739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ma, S. A1 - Xiao, Y. A1 - Zhou, F. A1 - Schartel, Bernhard A1 - Chan, Yin Yam A1 - Korobeinichev, O. P. A1 - Trubachev, S. A. A1 - Hu, W. A1 - Ma, C. A1 - Hu, Y. T1 - Effects of novel phosphorus-nitrogen-containing DOPO derivative salts on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam N2 - In this work, a series of 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivative salts containing phosphorus and nitrogen were synthesized, and their effects on mechanical properties, thermal stability and flame retardancy of flexible polyurethane foam (FPUF) were investigated. Studies have shown that the addition of DOPO derivatives will increase the tensile strength, compression set, and compression hardness of FPUF, but it will lead to a decrease in elongation at break. Thermogravimetric analysis showed that the initial decomposition temperature of FPUF containing DOPO derivatives was reduecd, but the char reside was significantly improved. A series of combustion tests indicated that the addition of DOPO derivative salts can improve the flame retardancy of FPUF, of which 10-hydroxy-9,10-dihydro-9-oxa-10 phosphaphenanthrene-10-oxide dicyandiamide salt (D-DICY) exhibited the best flame retardancy. When the load of D-DICY was 20 phr, the limiting oxygen index (LOI) of foam reached 24.5%, and the peak heat release rate and total heat release were decreased by 55.7% and 52.9%, respectively. Furthermore, based on the analysis of the gas phase combustion products and the char residue of the condensed phase, the possible flame retardant mechanism was proposed. KW - Flexible polyurethane foam KW - DOPO derivative salts KW - Mechanical properties KW - Thermal stability KW - Flame retardancy PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2020.109160 SN - 0141-3910 VL - 177 SP - 109160 PB - Elsevier Ltd. AN - OPUS4-50740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Günther, Martin T1 - Flammschutz von Polyurethanen N2 - Polyurethane (PU) bilden eine der vielseitigsten Klassen der Polymerwerkstoffe. Kein anderer Kunststoff wird sowohl als Thermoplast, als Elastomer wie auch als Duroplast verarbeitet und eingesetzt. Entsprechend vielfältig sind auch die Anforderungen an den Flammschutz. Je nach Material und Anwendung müssen spezifische Brandnormen erfüllt werden. Der vorliegende Aufsatz gibt einen Überblick über die verfügbaren Ansätze, um durch geeignete Auswahl der Rohstoffe und der Flammschutzmittel diese verschiedensten Anforderungen an das Brandverhalten zu erfüllen. KW - Polyurethan KW - Flammschutz KW - Pyrolyse KW - Schaum KW - Cone calorimeter PY - 2020 VL - 20 IS - 1 SP - 48 EP - 53 PB - Dr. Gupta AN - OPUS4-50736 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmidt, Martin A1 - Erdt, René A1 - Gödde, M. A1 - Salg, St. A1 - Ittemann, L. T1 - Selbstentzündungsverhalten von Feststoffen: Validierung der Extrapolation von Labortests mithilfe halbtechnischer Versuche bis 1 m3 N2 - Vorgestellt wird ein 2018 gestartetes Projekt zur Überprüfung der Extrapolation von im Labormaßstab ermittelten Selbstentzündungstemperaturen auf technisch relevante Volumina. Für die Ermittlung reaktionskinetischer Daten von Feststoffschüttungen stehen eine Reihe von Untersuchungsmethoden zur Verfügung. Dies sind thermische Analysen wie z. B. die differential scanning calorimetry DSC sowie Mikrokalorimetrie zur hochgenauen Messung von Wärmeströmen, bei denen sehr geringe Probenmengen zum Einsatz kommen. In der Regel wird das Selbstentzündungsverhalten jedoch mithilfe von isoperibolen oder adiabaten Warmlagerungsversuchen beurteilt, hier liegen die Probenvolumina üblicherweise im Bereich von ca. 100 cm3 bis zu einigen Litern. Die Extrapolation über mehrere Größenordnungen auf technische Volumina birgt Unsicherheiten, da mit Zunahme des Lagervolumens veränderte Start- und Randbedingungen vorliegen können. Zudem besteht die Möglichkeit, dass bei in technischen Lagern vorherrschenden niedrigen Temperaturen Reaktionen ablaufen, die in Standard- Laborversuchen nicht erfasst werden, aber einen wesentlichen Einfluss auf das Selbstentzündungsverhalten aufweisen können. Hauptziel des Projektes ist es daher, die im Labormaßstab vorhandenen Prüfeinrichtungen durch einen Versuchsstand zur Untersuchung von Probengrößen von bis zu 1000 dm3 zu erweitern, die Eignung (oder Nichteignung) der etablierten Methoden nachzuweisen und im Labormaßstab nicht erfassbare Einflussgrößen zu ermitteln. Zudem sollen anhand der kleinskaligen Tests Entscheidungskriterien abgeleitet werden, ob eine Extrapolation nach den derzeit üblichen Methoden zulässig ist. T2 - 15. BAM-PTB-Kolloquium zur chemischen und physikalischen Sicherheitstechnik CY - Brunswick, Germany DA - 21.05.2019 KW - Selbstentzündung KW - Formalkinetische Daten KW - Halbtechnische Versuche KW - Thermoanalytische Methoden PY - 2020 SN - 0030-834X VL - 130 IS - 1 SP - 9 EP - 18 AN - OPUS4-51285 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Häßler, Dustin A1 - Häßler, M. A1 - Hothan, Sascha A1 - Krüger, Simone T1 - Reaktive Brandschutzsysteme auf Stahlbauteilen mit doppelt gekrümmter Oberfläche N2 - Reaktive Brandschutzsysteme können die Feuerwiderstandsdauer von Stahlbauteilen signifikant erhöhen. Im Brandfall schäumt das reaktive Brandschutzsystem auf und bildet um das Stahlbauteil eine thermische Schutzschicht aus. Dadurch wird die Erwärmung des Stahls verlangsamt und der temperaturbedingte Festigkeitsverlust verzögert. Reaktive Brandschutzsysteme werden überwiegend in drei Bereichen angewendet: Hochbau, Offshore bzw. maritimer Sektor sowie Tank- bzw. Behälterbau. Insbesondere bei Stahltanks und -behältern sind häufig einfach oder auch doppelt gekrümmte Bauteiloberflächen anzutreffen. Aufgrund des meist begrenzten seitlichen Expansionsvermögens von reaktiven Brandschutzsystemen kann es bei Bauteilen mit konvexer Oberflächenkrümmung zu einer Intensivierung der Rissbildung im Schaum kommen, wodurch sich häufig die thermische Schutzwirkung verschlechtert. Da zum Thema des Einflusses der Oberflächenkrümmung auf die Leistungsfähigkeit reaktiver Brandschutzsysteme bisher kaum Untersuchungen vorliegen, wurden exemplarisch zwei Tankböden mit zwei verschiedenen Trockenschichtdicken eines reaktiven Brandschutzsystems einer Brandprüfung unterzogen. Bei gleicher Trockenschichtdicke des reaktiven Brandschutzsystems zeigten die Tankböden eine wesentlich schnellere Erwärmung als ebene Stahlplatten mit vergleichbarem Profilfaktor. Die Brandprüfungen und die Ergebnisse zum Einfluss der Oberflächenkrümmung werden im Beitrag ausführlich vorgestellt und diskutiert. KW - Brandschutz KW - Stahl KW - Reaktive Brandschutzsysteme KW - Behälter KW - Intumeszierende Beschichtung PY - 2020 DO - https://doi.org/10.1002/stab.201900095 VL - 89 IS - 9 SP - 794 EP - 800 PB - Ernst & Sohn Verlag CY - Berlin AN - OPUS4-51242 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günther, Martin A1 - Lorenzetti, A. A1 - Schartel, Bernhard T1 - From Cells to Residues: Flame-Retarded Rigid Polyurethane Foams N2 - Rigid polyurethane foams (RPUFs) exhibit short times to ignition as well as rapid flame spread and are therefore considered to be hazardous materials. This paper focuses on the fire phenomena of RPUFs, which were investigated through a multimethodological approach. Water-blown polyurethane (PUR) foams without flame retardants (FRs) as well as waterblown PUR foams containing triethyl phosphate as a gas phase-active FR were examined. The aim of this study is to clarify the influence of the FR on the fire phenomena during combustion of the foams. Additionally, materials’ densitieswere varied to range from 30 to 100 kg/m3. Thermophysical properties were studied bymeans of thermogravimetry; fire behavior and flammability were investigated via cone calorimeter and limiting Oxygen index, respectively. During the cone calorimeter test, the temperature development inside the burning specimens was monitored with thermocouples, and cross sections of quenched specimens were examined visually, giving insight into the morphological changes during combustion. The present paper delivers a comprehensive study, illuminating phenomena occurring during foam combustion and the influence of a FR active in the gas phase. The superior fire performance of flameretarded PUR foams was found to be based on flame inhibition, and on increased char yield leading to a more effective protective layer. It was proven that in-depth absorption of radiation is a significant factor for estimation of time to ignition. Cross sections investigated with the electron scanning microscope exhibited a pyrolysis front with an intact foam structure underneath. The measurement of temperature development inside burning specimens implied a shift of burning behavior towards that of non-cellular materials with rising foam density. KW - Polyurethane KW - Rigid foams KW - Fire behavior PY - 2020 DO - https://doi.org/10.1080/00102202.2019.1634060 SN - 0010-2202 SN - 1563-521X VL - 192 IS - 12 SP - 2209 EP - 2237 PB - Taylor & Francis AN - OPUS4-51483 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flammschutz für Polymere in der Elektrotechnik N2 - Das Brandverhalten stellt wie das elektrische Isolationsverhalten, die geringen elektrischen Verluste, die Verarbeitbarkeit und Formbarkeit eine der wesentlichen Schlüsseleigenschaften im Eigenschaftsprofil von Polymerwerkstoffen in der Elektrotechnik dar. Dabei bedarf es einer Ausrüstung der Polymere mit Flammschutzmittel. Die Entwicklung von immer effizienteren, synergistischen und multifunktionalen Multikomponentensystemen ist dabei eine herausragende Quelle für Innovation. Die Verbesserung der werkstoff- und anwendungsspezifischen Flammschutzlösungen bestimmen die aktuellen und zukünftigen Polymermaterialien in der Elektrotechnik mit. Der Vortrag stellt anhand von Beispielen einige der erfolgreichen Konzepte dar. Es wird versucht, über das wissenschaftlich systematische Verständnis Grundprinzipien und Lösungsstrategien zu verdeutlichen. T2 - Vortrag des Monats Oktober 2020, Neue Materialien Bayreuth GmbH CY - Bayreuth, Germany DA - 06.10.2020 KW - Flammschutzmittel KW - Elektrotechnik KW - Brandtests KW - Synergie KW - Multikomponentensysteme PY - 2020 AN - OPUS4-51410 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -