TY - JOUR A1 - Sachse, René A1 - Bernsmeier, D. A1 - Schmack, R. A1 - Häusler, I. A1 - Hertwig, Andreas A1 - Kraffert, K. A1 - Nissen, J. A1 - Kraehnert, R. T1 - Colloidal bimetallic platinum–ruthenium nanoparticles in ordered mesoporous carbon films as highly active electrocatalysts for the hydrogen evolution reaction N2 - Hydrogen features a very high specific energy density and is therefore a promising candidate for clean fuel from renewable resources. Water electrolysis can convert electrical energy into storable and transportable hydrogen gas. Under acidic conditions, platinum is the most active and stable monometallic catalyst for the hydrogen evolution reaction (HER). Yet, platinum is rare and needs to be used efficiently. Here, we report a synthesis concept for colloidal bimetallic platinum–ruthenium and rhodium–ruthenium nanoparticles (PtRuNP, RhRuNP) and their incorporation into ordered mesoporous carbon (OMC) films. The films exhibit high surface area, good electrical conductivity and well-dispersed nanoparticles inside the mesopores. The nanoparticles retain their size, crystallinity and composition during carbonization. In the hydrogen evolution reaction (HER), PtRuNP/OMC catalyst films show up to five times higher activity per Pt than Pt/C/Nafion® and PtRu/C/Nafion® reference catalysts. KW - Ordered mesoporous carbon KW - Bimetallic noble metal nanoparticles KW - Platinum-ruthenium colloid KW - Electrolysis KW - Hydrogen evolution reaction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506868 DO - https://doi.org/10.1039/C9CY02285F SN - 2044-4753 VL - 10 IS - 7 SP - 2057 EP - 2068 PB - Royal Society of Chemistry AN - OPUS4-50686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seher, Julia A1 - Fröba, M. T1 - Shape matters: The effect of particle morphology on the fast-charging performance of LiFePO4/C nanoparticle composite electrodes N2 - For the successful use of lithium-ion batteries in automotive applications, reliable availability of high storage capacity and very short recharging times are essential. In order to develop the perfect battery for a certain application, structure–property relationships of each active material must be fully understood. LiFePO4 is of great interest due to its fast-charging capability and high stability regarding its thermal resistance and chemical reactivity. The anisotropic lithium-ion diffusion through the LiFePO4 crystal structure indicates a strong dependence of the electrochemical performance of a nanostructured active material on particle morphology. In this paper, the relationship of the particle morphology and fast-charging capability of LiFePO4/C core/shell nanoparticles in half-cells was studied. For this purpose, a new multistep synthesis strategy was developed. It involves the combination of a solvothermal synthesis followed by an in situ polymer coating and thermal calcination step. Monodisperse rodlike LiFePO4 nanoparticles with comparable elongation along the b-axis (30–50 nm) and a varying aspect ratio c/a (2.4–6.9) were obtained. A strong correlation of the fast-charging capability with the aspect ratio c/a was observed. When using LiFePO4 nanoparticles with the smallest aspect ratio c/a, the best electrochemical performance was received regarding the specific capacity at high C-rates and the cycling stability. A reduction of the aspect ratio c/a by 30% (3.6 to 2.4) was found to enhance the charge capacity at 10 C up to an order of magnitude (7.4–73 mA h·g–1). KW - LiFePO4 KW - Schnellladung KW - Nanoparticles KW - Carbon KW - Chemical synthesis KW - Electrochemical cells KW - Materials PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533004 DO - https://doi.org/10.1021/acsomega.1c03432 SN - 2470-1343 VL - 6 IS - 37 SP - 24062 EP - 24069 PB - American Chemical Society CY - Washington, DC AN - OPUS4-53300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bloi, L. M. A1 - Hippauf, F. A1 - Boenke, T. A1 - Rauche, M. A1 - Paasch, S. A1 - Schutjajew, K. A1 - Pampel, Jonas A1 - Schwotzer, F. A1 - Dörfler, S. A1 - Althues, H. A1 - Oschatz, M. A1 - Brunner, E. A1 - Kaskel, S. T1 - Mechanistic insights into the reversible lithium storage in an open porous carbon via metal cluster formation in all solid-state batteries N2 - Porous carbons are promising anode materials for next generation lithium batteries due to their large lithium storage capacities. However, their highsloping capacity during lithiation and delithiation as well as capacity fading due to intense formation of solid electrolyte interphase (SEI) limit their gravimetric and volumetric energy densities. Herein we compare a microporous carbide-derived carbon material (MPC) as promising future anode for all solid-state batteries with a commercial high-performance hard carbon anode. The MPC obtains high and reversible lithiation capacities of 1000 mAh g−1carbon in half-cells exhibiting an extended plateau region near 0 V vs. Li/Li+ preferable for full-cell application. The well-defined microporosity of the MPC with a specific surface area of >1500 m2 g−1 combines well with the argyrodite-type electrolyte (Li6PS5Cl) suppressing extensive SEI formation to deliver high coulombic efficiencies. Preliminary full-cell measurements vs. nickel-rich NMC-cathodes (LiNi0.9Co0.05Mn0.05O2) provide a considerably improved average potential of 3.76 V leading to a projected energy density as high as 449 Wh kg−1 and reversible cycling for more than 60 cycles. 7Li Nuclear Magnetic Resonance spectroscopy was combined with ex-situ Small Angle X-ray Scattering to elucidate the storage mechanism of lithium inside the carbon matrix. The formation of extended quasi-metallic lithium clusters after electrochemical lithiation was revealed. KW - All solid-state battery KW - Microporous carbon KW - Lithium battery KW - Anode PY - 2022 DO - https://doi.org/10.1016/j.carbon.2021.11.061 SN - 0008-6223 VL - 188 SP - 325 EP - 335 PB - Elsevier Ltd. AN - OPUS4-54079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fahmy, Alaa A1 - Kolmangadi, Mohamed Aejaz A1 - Schönhals, Andreas A1 - Friedrich, J. T1 - Structure of plasma‐deposited copolymer films preparedfrom acrylic acid and styrene: Part III sulfonation andelectrochemical properties N2 - Acrylic acid-styrene copolymer films were deposited plasma-chemically more gently using the pulsed plasma mode instead of the continuous mode, with linear and some slightly branched chains and marginal crosslinking. Then, the styrene unit of copolymers was wet-chemically sulfonated by chlorosulfuric acid. On exposure to air, the formed 4-chlorosulfonic acid groups hydrolyze to sulfonic acid groups (-SO3H). FTIR, XPS and broadband dielectric spectroscopy were employed to characterize the composition, the structure, the functional groups, and the electrochemical performance for the copolymers. A high concentration of sulfonic acid-containing groups was obtained in the sulfonated PS sample. The values of the DC conductivity DC for the sulfonated sample of the AA/S copolymer are ca. five orders of magnitude higher than that of the not-sulfonated copolymer materials. KW - Plasma Polymers KW - Electrolyte membrane PY - 2022 DO - https://doi.org/10.1002/ppap.202100222 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-54539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, K. A1 - Hahn, S. A1 - Tschirschwitz, Rico A1 - Rappsilber, Tim A1 - Krause, U. T1 - An Experimental Investigation of Thermal Runaway and Gas Release of NMC Lithium-Ion Pouch Batteries Depending on the State of Charge Level N2 - In this study, 19 experiments were conducted with 25 pouch cells of NMC cathode to investigate thermal runaway and the release of gases from lithium-ion batteries (LIBs). Single cells, double cells, and a four-cell battery stack were forced to undergo thermal runaway inside an air-tight reactor vessel with a volume of 100 dm3 . The study involved two series of tests with two types of ignition sources. In the Series 1 tests, a heating plug was used to initiate thermal runaway in LIBs in the ranges of 80–89% and 90–100% SOC. In the Series 2 tests, a heating plate was used to trigger thermal runaway in LIBs in the ranges of 30–50%, 80–89%, and 90–100% SOC. Thermal runaway started at an onset temperature of 344 ± 5 K and 345 K for the Series 1 tests and from 393 ± 36 K to 487 ± 10 K for the Series 2 tests. Peak reaction temperatures ranged between 642 K and 1184 K, while the maximum pressures observed were between 1.2 bar and 7.28 bar. Thermal runaway induced explosion of the cells and lead to a rate of temperature increase greater than 10 K/s. The amounts of gases released from the LIBs were calculated from pressures and temperatures measured in the reactor. Then, the gas composition was analyzed using a Fourier transform infrared (FTIR) spectrometer. The highest gaseous production was achieved at a range of 90–100% SOC and higher battery capacities 72 L, 1.8 L/Ah (Series 1, battery stack) and 103 L, 3.2 L/Ah (Series 2, 32 Ah cell)). Among the gases analyzed, the concentration of gaseous emissions such as C2H4 , CH4 , and C2H6 increased at a higher cell capacity in both series of tests. The study results revealed characteristic variations of thermal behavior with respect to the type of ignition source used. KW - Lithium-ion batteries KW - Battery KW - Pouch cell KW - NMC Cathode KW - Thermal runaways PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548601 DO - https://doi.org/10.3390/batteries8050041 VL - 8 IS - 5 SP - 1 EP - 16 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher A1 - Wagner, Patrick A1 - Rappsilber, Tim A1 - Liebner, Christian A1 - Hahn, S.-K. A1 - Krause, U. T1 - Harmful effects of lithium-ion battery thermal runaway: scale-up tests from cell to second-life modules N2 - For a comprehensive safety assessment of stationary lithium-ion-battery applications, it is necessary to better understand the consequences of thermal runaway (TR). In this study, experimental tests comprising twelve TR experiments including four single-cell tests, two cell stack tests and six second-life module tests (2.65 kW h and 6.85 kW h) with an NMC-cathode under similar initial conditions were conducted. The temperature (direct at cells/modules and in near field), mass loss, cell/module voltage, and qualitative vent gas composition (Fourier transform infrared (FTIR) and diode laser spectroscopy (DLS) for HF) were measured. The results of the tests showed that the battery TR is accompanied by severe and in some cases violent chemical reactions. In most cases, TR was not accompanied by pregassing of the modules. Jet flames up to a length of 5 m and fragment throwing to distances to more than 30 m were detected. The TR of the tested modules was accompanied by significant mass loss of up to 82%. The maximum HF concentration measured was 76 ppm, whereby the measured HF concentrations in the module tests were not necessarily higher than that in the cell stack tests. Subsequently, an explosion of the released vent gas occurred in one of the tests, resulting in the intensification of the negative consequences. According to the evaluation of the gas measurements with regard to toxicity base on the “Acute Exposure Guideline Levels” (AEGL), there is some concern with regards to CO, which may be equally as important to consider as the release of HF. KW - Large-scale tests KW - Lithium-ion battery KW - Gas emission KW - Thermal runaway KW - Consequences PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579054 DO - https://doi.org/10.1039/D3RA02881J SN - 2046-2069 VL - 13 IS - 30 SP - 20761 EP - 20779 PB - Royal Society of Chemistry (RSC) CY - Cambridge, UK AN - OPUS4-57905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, K. O. A. A1 - Hahn, S.-K. A1 - Butt, N. A1 - Vorwerk, P. A1 - Gimadieva, E. A1 - Tschirschwitz, Rico A1 - Rappsilber, Tim A1 - Krause, U. T1 - Composition and Explosibility of Gas Emissions from Lithium-Ion Batteries Undergoing Thermal Runaway N2 - Lithium-based batteries have the potential to undergo thermal runaway (TR), during which mixtures of gases are released. The purpose of this study was to assess the explosibility of the gaseous emission from LIBs of an NMC-based cathode during thermal runaway. In the current project, a series of pouch lithium-based battery cells was exposed to abuse conditions (thermal) to study the total amount of gases released and the composition of the gas mixture. First, the battery cells were placed in a closed vessel, and the pressure and temperature rise inside the vessel were measured. In a second step, the composition of gases was analysed using a Fourier transform Infrared (FTIR) spectrometer. We found that the amount of released gases was up to 102 ± 4 L, with a clear dependence on the battery capacity. This study showed that the concentration of gaseous emissions such as carbon monoxide (CO), methane (CH4), ethylene (C2H4), ethane (C2H6), and hydrogen cyanide (HCN) increased with higher cell capacity. Of the five studied flammable gases, the maximum concentrations of carbon monoxide (16.85 vol%), methane (7.6 vol%), and ethylene (7.86 vol%) were identified to be within their explosible range. Applying Le Chatelier’s law, a calculated lower explosion limit (LEL) of 7% in volume fraction was obtained for the gas mixture. The upper explosion limit (UEL) of the gas mixture was also found to be 31% in volume. A filter comprising pyrobubbles was used for the removal of the studied gas components released during the thermal abuse. The investigation revealed that the pyrobubbles filter was highly effect in the removal of HCN (up to 94% removal) and CO2 (up to 100% removal). Herein, we report the dependency of the method of thermal runaway trigger on the measured maximum temperature. KW - Lithium-ion battery KW - Thermal runaway KW - Smoke gas emission KW - Gas explosion KW - Explosion limit PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576477 DO - https://doi.org/10.3390/batteries9060300 VL - 9 IS - 6 SP - 1 EP - 19 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - el Dsoki, Chalid T1 - Hitzebeständigkeit von Funkgeräten N2 - Lithium-Akkus können bei großer Hitzeeinwirkung thermisch durchgehen. Und doch sind sie in vielen Geräten der Feuerwehr verbaut, zum Beispiel in Funkgeräten. Ein Sicherheitsrisiko beim Löscheinsatz? KW - Funkgeräte Löscheinsatz PY - 2023 IS - 12 SP - 64 EP - 66 AN - OPUS4-59075 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Hahn, Sarah-K. A1 - Saupe, Alexander A1 - Janßen, Marvin A1 - Krause, Ulrich T1 - Sicherheitsrisiko Batterien – Demonstrator aus dem Projekt SEE-2L bereits im Einsatz N2 - Der Beitrag beschreibt das BMBF-Verbundvorhaben SEE-2L. Im Artikel werden die wesentlichen Meilensteine des Projektes vorgestellt. Ebenso werden die wichtigsten im Projekt erzielten Ergebnisse aufgeführt und verlinkt. KW - Stationäre Energiespeicher KW - Batterie KW - Auswirkungsbetrachtungen KW - EES KW - Elektrische Energiespeicher PY - 2023 UR - https://info.sifo.de/public/a_25436_GZ5jd/file/data/669_Informationsbrief_zur_zivilen_Sicherheitsforschung_07-2023.pdf#page=7 IS - 7 SP - 7 EP - 9 PB - Bundesministerium für Bildung und Forschung (BMBF) CY - Bonn AN - OPUS4-58347 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschirschwitz, Rico A1 - Hahn, Sarah-K. A1 - Krause, Ulrich T1 - BMBF-Vorhaben SEE-2L - Auswirkungen des thermischen Durchgehens von Second-Life-Lithium-Ionen-Batterien auf Modulebene N2 - Elektrische Energiespeicher können unter bestimmten Bedingungen thermisch Durchgehen. Dies ist mit der Freisetzung von großen Mengen an Wärme sowie toxischen und/oder brennbaren Gasen assoziiert. Um die potenziellen Auswirkungen des thermischen Durchgehens zu quantifizieren, wurden Versuche mit Zellen und Modulen mit einem Energieinhalt von bis zu E = 6,85 kWh durchgeführt. Es wurden verschiedene Kenngrößen, wie z.B. Temperatur, Spannung, Massenabbrand, qualitative Gaszusammensetzung sowie Fragmente, messtechnisch erfasst und ausgewertet. Die Ergebnisse können sowohl für Bemessungen im vorbeugenden baulichen Brandschutz als auch in der Prozess- und Anlagensicherheit verwendet werden. Ebenso können sie in Konzept des abwehrenden Brandschutzes integriert werden. KW - Auswirkungsbetrachtungen KW - Elektrische Energiespeicher KW - Lithium-Ionen-Batterie KW - Stationäre Energiespeicher KW - Thermisches Durchgehen PY - 2024 SN - 1868-6540 VL - 73. Jahrgang IS - 3 SP - 111 EP - 122 PB - Ebner Media Group GmbH & Co. KG CY - Ulm AN - OPUS4-61082 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, S.-K. A1 - Tschirschwitz, Rico A1 - Bernardy, Christopher T1 - Forschung zur Sicherheit stationärer Energiespeicher - Zwischenspeicher als wichtiger Beitrag für eine erfolgreiche Energiewende N2 - Der Artikel stellt das BMBF-Vorhaben SEE-2L dar. Der Schwerpunkt liegt dabei auf dem Beitrag des Vorhabens für die Sicherheit von stationären Energiespeichern. Darüber hinaus wird aufgezeigt, welche Versuche bisher durchgeführt wurden und mit welchen Ergebnissen bis Projektende zu rechnen ist. KW - Stationäre Energiespeicher KW - Elektrische Energiespeicher KW - Auswirkungsbetrachtungen KW - Batterie KW - Thermal runaways PY - 2022 UR - https://www.behoerden-spiegel.de/e-mobility-magazin-2022/ SN - 1437-8337 VL - 2022 IS - Sonderheft E-Mobility Magazin 2022 SP - 23 EP - 24 PB - ProPress CY - Bonn AN - OPUS4-56401 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Albakri, Bashar A1 - Turski Silva Diniz, Analice A1 - Benner, Philipp A1 - Muth, Thilo A1 - Nakajima, Shinichi A1 - Favaro, Marco A1 - Kister, Alexander ED - Hillman, Robert T1 - Machine learning-assisted equivalent circuit identification for dielectric spectroscopy of polymers N2 - Polymers have become indispensable across fields of application, and understanding their structure–property relationships and dynamic behaviour is essential for performance optimization. Polymer membranes, particularly ion exchange membranes, play a crucial role in renewable energy conversion technologies, fuel cells, solar energy conversion, and energy storage. In this context, broadband dielectric spectroscopy (BDS) offers a powerful, non-destructive approach to investigate the electrical response and relaxation dynamics of polymers. These properties are investigated by parametrizing the system’s impedance response in terms of a network of circuit elements, i.e. the electrical equivalent circuit (EEC), whose impedance resembles the one of the system under investigation. However, the determination of the EEC from BDS data is challenging due to system complexity, interdependencies of circuit elements, and researcher biases. In this work, we propose a novel approach that incorporates a convolutional neural network (CNN) model to predict the EEC topology. By reducing user bias and enhancing data analysis, this approach aims to make BDS accessible to both experienced users and those with limited expertise. We show that the combination of machine learning and BDS provides valuable insights into the dynamic behaviour of polymer membranes, thus facilitating the design and characterization of tailored polymers for various applications. We also show that our model outperforms state-of-the-art machine learning methods with a top-5 accuracy of around 80% for predicting the circuit topology and a parameter fitting error as low as 0.05%. KW - Polymer membranes KW - Electrochemical impedance spectroscopy KW - Broadband dielectric spectroscopy KW - Deep learning KW - Machine learning KW - Equivalent circuit PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602138 DO - https://doi.org/10.1016/j.electacta.2024.144474 SN - 0013-4686 VL - 496 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-60213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Li, Guiping A1 - Liu, Ye A1 - Schultz, Thorsten A1 - Exner, Moritz A1 - Muydinov, Ruslan A1 - Wang, Hui A1 - Scheurell, Kerstin A1 - Huang, Jieyang A1 - Szymoniak, Paulina A1 - Pinna, Nicola A1 - Koch, Norbert A1 - Adelhelm, Philipp A1 - Bojdys, Michael J. T1 - One‐Pot Synthesis of High‐Capacity Sulfur Cathodes via In‐Situ Polymerization of a Porous Imine‐Based Polymer N2 - AbstractLithium‐ion batteries, essential for electronics and electric vehicles, predominantly use cathodes made from critical materials like cobalt. Sulfur‐based cathodes, offering a high theoretical capacity of 1675 mAh g−1 and environmental advantages due to sulfur's abundance and lower toxicity, present a more sustainable alternative. However, state‐of‐the‐art sulfur‐based electrodes do not reach the theoretical capacities, mainly because conventional electrode production relies on mixing of components into weakly coordinated slurries. Consequently, sulfur‘s mobility leads to battery degradation—an effect known as the “sulfur‐shuttle”. This study introduces a solution by developing a microporous, covalently‐bonded, imine‐based polymer network grown in situ around sulfur particles on the current collector. The polymer network (i) enables selective transport of electrolyte and Li‐ions through pores of defined size, and (ii) acts as a robust host to retain the active component of the electrode (sulfur species). The resulting cathode has superior rate performance from 0.1 C (1360 mAh g−1) to 3 C (807 mAh g−1). Demonstrating a high‐performance, sustainable sulfur cathode produced via a simple one‐pot process, our research underlines the potential of microporous polymers in addressing sulfur diffusion issues, paving the way for sulfur electrodes as viable alternatives to traditional metal‐based cathodes. KW - In-situ polymerization KW - Sulfur cathodes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604215 DO - https://doi.org/10.1002/anie.202400382 SN - 1433-7851 SP - 1 EP - 11 PB - Wiley VHC-Verlag AN - OPUS4-60421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Spindlegger, Anna A1 - Slotyuk, Lyubov A1 - Jandric, Aleksander A1 - De Souza, Ricardo Gabbay A1 - Prenner, Stefanie A1 - Part, Florian T1 - Environmental performance of second-life lithium-ion batteries repurposed from electric vehicles for household storage systems N2 - Repurposing lithium-ion batteries has proven to be a promising solution to address the rising number of end-of-life batteries that can be used for second-life energy storage systems and thus extend their service life. While previous research has provided valuable insights into the environmental benefits of battery repurposing, there is still a need to examine the repurposing process more thoroughly, in order to make well-informed decisions on the implementation of second-life battery storage systems. Therefore, this study examines the influence of different repurposing strategies on the environmental performance of second-life battery energy storage systems. A life cycle assessment was conducted, analysing four repurposing cases relating to the exchange of components, namely i) new battery management system and module casing (Base case), ii) new battery management system and reuse of module casing (Case 1), iii) new module casing and reuse of battery management system (Case 2) and iv) reuse of module casing and battery management system (Case 3). These impacts were compared to a storage system with new batteries, to determine the potential environmental benefits and identify the most suitable repurposing strategy. Our findings demonstrate significant environmental benefits of second-life battery energy storage systems across various impact categories and repurposing cases. The Base case and Case 1 resulted in environmental benefits across all impact categories. The highest benefits were observed for metal depletion with savings of 58 % and 61 %, respectively. Increased savings were obtained for Case 2 and Case 3. However, environmental drawbacks were identified for freshwater and marine ecotoxicity. In particular, Case 2 resulted in the highest drawbacks of -22 % and -16 %, respectively. These can be attributed to the allocation procedure, particularly affecting the recycling credits of battery management system recycling. The full allocation of end-of-life impacts and consequently the recycling credits to the second-life battery has not only led to a substantial increase in overall savings, but also resulted in impact categories that originally had disadvantages becoming those with the highest environmental savings. This study demonstrates the importance of carefully selecting repurposing strategies for second-life energy storage systems to maximize their environmental benefits and avoid drawbacks. Additionally, the results highlight the substantial influence of allocation procedures on overall environmental impacts, underscoring the need for clearer methodological guidance on addressing the multifunctionality of repurposed batteries. KW - Life cycle assessment KW - Repurposing KW - Second-life battery KW - Lithium-ion battery KW - Battery energy storage system KW - Circular economy PY - 2025 DO - https://doi.org/10.1016/j.spc.2025.01.003 SN - 2352-5509 VL - 54 SP - 227 EP - 240 PB - Elsevier CY - Amsterdam AN - OPUS4-62940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Amano, Kofi Owusu Ansah A1 - Tschirschwitz, Rico A1 - Gimadieva, Elena A1 - Köhler, Florian A1 - Krause, Ulrich T1 - Thermal runaway and explosibility of the gas release from 18650 sodium-ion cells of NFM chemistry N2 - The present study investigates the thermal runaway behaviour and explosibility of the gas mixture released from sodium-ion batteries (SIBs). A total of 30 tests comprising two test series were performed using 18650 SIBs with a NaNi1/3Fe1/3Mn1/3O2 (NFM) chemistry. The cells of SOC level = 0 %, 25 %, 50 %, 75 % and 100 % were subjected to thermal abuse inside a 10 L pressurized reaction vessel. In test series 1, the tests were performed in an air atmosphere. In test series 2, an inert atmosphere was used. First, the total amount of gas released from the SIBs was calculated based on the temperature and pressure measured in the reaction vessel. Subsequently, a gas composition analysis was performed using a Fourier-transformed infrared (FTIR) spectrometer. This study revealed that the thermal runaway in SIBs could be categorized into four phases. At the onset of thermal runaway, the thermal runaway-induced explosion of the cells resulted in a rate of temperature rise ranging from 2 K/s to 70 K/s. The investigation further revealed a peak reaction temperature of 415 ◦C and a maximum pressure of 4 bar could be reached at thermal runaway in the 10 L vessel. The gas release of up to 5 ± 0.3 L (4 ± 0.2 L/Ah, 1.3 ± 0.1 L/Wh) from test series 1 and 2.4 ± 0.2 L (2 ± 0.1 L/Ah, 0.53 ± 0.04 L/Wh) from test series 2 showed a dependence on SOC and failure environment used. By applying Le Chatelier's mixing rule, the measured gas release from the air atmosphere showed a calculated lower explosion limit and upper explosion limit values of 4.8 % and 24 % in volume fraction, respectively. KW - Sodium-ion battery KW - Thermal runaway KW - Gas release KW - Gas explosion KW - Explosion limit PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631782 DO - https://doi.org/10.1016/j.est.2025.116614 SN - 2352-152X VL - 122 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-63178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lüders, C. A1 - Kalinka, Gerhard A1 - Li, Wei A1 - Sinapius, M. A1 - Wille, T. T1 - Experimental and numerical multiscale approach to thermally cycled FRP N2 - Due to the different thermal expansion of the constituent materials, cyclic thermal loading of FRP induces alternating stresses in the material at two scales: at the micro scale (level of fibre–matrix-interaction) and at the macro scale (level of the multidirectional laminate). Especially the micro scale effect is not comprehensively investigated yet. Additionally, computational investigations mostly neglect this effect due to the homogenous modelling of the composite material. As this effect is assumed to significantly contribute to the fatigue of FRP at thermal loads, the present paper suggests an experimental and numerical multiscale approach including Experiments at the different involved material scales to separately observe the effects acting at these scales. The approach also includes numerical modelling for each scale to complement the knowledge gained from the Experiments and to create a basis for the consideration of the micro effect even in macroscopic fatigue models treating homogeneous modelled composites. The main focus of the contribution is to bring the overall Approach up for discussion, rather than to present the multiscale modelling details. KW - Fatigue KW - Thermal cycling KW - Fibre reinforced plastic KW - Cryogenic KW - Carbon Fibre KW - Epoxy Resin PY - 2020 DO - https://doi.org/10.1016/j.compstruct.2020.112303 SN - 0263-8223 VL - 244 SP - 112303 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-50844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hahn, Sarah-K. A1 - Tschirschwitz, Rico A1 - Pascal, Schmitz A1 - Krause, Ulrich T1 - Forschung zur Sicherheit von Elektroenergiespeichern N2 - Bei der Umstellung der Energieversorgung von fossilen auf „erneuerbare“ Energieträger kommt der Zwischenspeicherung von Energie eine entscheidende Bedeutung zu. Volatile Energieträger wie Solar- und Windenergie werden in Abhängigkeit der Tageszeit und des Wetters gewonnen, sodass die Energiegewinnung starken Schwankungen unterliegt und gleichzeitig begrenzt vorhersagbar ist. Hinzu kommt, dass der Zeitpunkt von Spitzenwerten verfügbarer Energie (z. B. Sommernachmittag bei Wind und Sonnenschein) nur bedingt mit den Zeiten des größten Energiebedarfs (z. B. Winterabend mit niedrigen Temperaturen) übereinstimmt. KW - Auswirkungsbetrachtungen KW - Thermisches Durchgehen KW - Stationäre Energiespeicher KW - Lithium-Ionen-Batterie KW - Elektrische Energiespeicher PY - 2025 UR - https://www.schadenprisma.de/archiv/artikel/forschung-zur-sicherheit-von-elektroenergiespeichern/ SN - 0343-3560 VL - 2025 IS - 2 SP - 14 EP - 17 PB - Institut für Schadenverhütung und Schadenforschung der öffentlichen Versicherer e.V. (IFS) CY - Kiel AN - OPUS4-63994 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Wuyi A1 - Mehmood, Asad A1 - Ali, Ghulam A1 - Liu, Hui A1 - Chai, Liyuan A1 - Wu, Jun A1 - Liu, Min T1 - Nickel Nanocluster-Stabilized Unsaturated Ni–N3 Atomic Sites for Efficient CO2-to-CO Electrolysis at Industrial-Level Current N2 - Unsaturated Ni single-atom catalysts (SACs), Ni-Nx (x=1,2,3), have been investigated to break the conventional Ni-N4 structural limitation and provide more unoccupied 3d orbitals for CO2 reduction reaction (CO2RR) intermediates adsorption, but their intrinsically low structural stability has seriously hindered their applications. Here, we developed a strategy by integrating Ni nanoclusters to stabilize unsaturated Ni-N3 atomic sites for efficient CO2 electroreduction to CO at industrial-level current. Density Functional Theory (DFT) calculations revealed that the incorporation of Ni nanocluster effectively stabilizes the unsaturated Ni-N3 atomic sites and modulates their electronic structure to enhance the adsorption of the key intermediate *COOH during CO2RR. Guided by these insights, we prepared an optimal composite catalyst, Ni6@Ni-N3, which features a Ni6N6 nanocluster surrounded by six Ni-N3 single atoms sites, through low-temperature pyrolysis. The morphology and coordinative structure of Ni6@Ni-N3 were confirmed by an aberration-corrected transmission electron microscope (AC-TEM) and X-ray absorption spectroscopy (XAS). As a result, Ni6@Ni-N3 demonstrated a remarkably high CO Faradaic efficiency (FECO) of 99.7 % and a turnover frequency (TOF) of 83984.2 h−1 at 500 mA cm−2 under −1.15 VRHE, much better than those of Ni-N4 with a lower FECO of 86 % at 100 mA cm−2 and a TOF of 39309.9 h−1under identical potential. XAS analyses of Ni6@Ni-N3 before and after long-term CO2RR testing confirmed the excellent stability of its coordinative environment. This work highlights a generalizable approach for stabilizing unsaturated single-atom catalysts, paving the way for their application in high-performance CO2RR. KW - Electrochemical CO2 conversion KW - Single atom catalysts KW - CO2 electrolysis PY - 2025 DO - https://doi.org/10.1002/anie.202424552 SN - 1521-3773 VL - 64 IS - 13 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-62926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Qi, Naiyu A1 - Somaskandan, Rachana A1 - Graeber, Gustav T1 - High-Precision Surface Tension Measurements of Sodium, Potassium, and Their Alloys via Du Noüy Ring Tensiometry N2 - The development of post-lithium-ion batteries has sparked significant interest in alkali-metal anodes, particularly sodium (Na), potassium (K), and sodium−potassium (Na−K) alloys. Na−K alloys are promising for partially liquid anodes due to their unique low melting points. A critical factor influencing Na−K-based anode performance is wetting behavior, which governs electrical conductivity, mechanical contact, and long-term stability. At the heart of wetting lies surface tension, a fundamental property of solid−liquid− gas interactions. However, the surface tension of alkali metals and their alloys, particularly Na−K systems, remains poorly understood due to experimental and theoretical challenges. This study bridged these gaps by employing Du Noüy ring tensiometry for the first time in alkali-metal systems to measure the surface tension of Na, K, and Na−K alloys across temperatures from ambient to 180 °C. A key innovation in this work is the development of the push-in Du Noüy method, which provided significantly higher precision and reliability compared to the traditional pull-out technique, without requiring a correction factor. The measured surface tension decreased with increasing temperature for the studied Na−K alloys. For instance, for a eutectic Na−K mixture, the surface tension decreases from 121.7 mN m−1 to 112.2 mN m−1 when increasing the temperature from ambient to 180 °C. Additionally, this study presented the first use of Gibbs free energy minimization to model the surface tension of the Na−K system. The robust method significantly enhanced the predictive accuracy compared to the previous simplified model, reducing deviations from 25% to 2%. Our findings reveal that surface tension increases with sodium mole fraction in the bulk phase, yet the surface monolayer remains potassium-rich, indicating non-ideal surface behavior. This study deepens the understanding of alkali-metal wetting behavior, providing valuable insights for designing optimized interfaces in next-generation semi-solid alkali-metal batteries. KW - Sodium−potassium alloy KW - Liquid-metal anodes KW - Alkali metal KW - Batteries KW - Surface tension PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630102 DO - https://doi.org/10.1021/acsami.5c02183 SN - 1944-8252 VL - 17 IS - 17 SP - 25985 EP - 25995 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-63010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krebber, Katerina A1 - Weege, S. A1 - Großwig, S. A1 - Obermöller, M. A1 - Perk, M. A1 - Lu, Xin A1 - Schukar, Marcus A1 - Weber, U. A1 - Pfeiffer, T. A1 - Rembe, M. T1 - Kombinierte faseroptische Messungen in Bohrlöchern helfen bei der Detektion von Kleinstleckagen N2 - Seit November 2019 läuft ein breit angelegtes und vom BMWi gefördertes ZIM-Kooperationsprojekt zwischen der Bundesanstalt für Materialforschung und -prüfung (BAM), der IAB'Weimar gGmbH, der GKSO GmbH & Co. Projekt KG, der DEEP.KBB GmbH sowie der Rembe Consulting PartG mbB. Ziel des Forschungsvorhabens sind sowohl die Lokalisierung als auch die Quantifizierung insbesondere sehr kleiner Leckagen in einer Bohrlochverrohrung durch die Nutzung faseroptischer Messtechnik. Durch Messdatenkopplung und den Wegfall bewegungsbedingter Nachteile einer Messsonde werden wesentlich präzisere Ergebnisse zur Bewertung der Bohrlochintegrität als üblich erwartet. T2 - DGMK/ÖGEW-Frühjahrstagung 2020 CY - Meeting was canceled DA - 15.04.2020 KW - Wasserstoffspeicher KW - Kavernenspeicher KW - Verteilte faseroptische akustische Sensorik PY - 2020 VL - 6 SP - 43 EP - 43 PB - DVV Media Group CY - Hamburg AN - OPUS4-52233 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -