TY - CONF A1 - Niederleithinger, Ernst T1 - X-rays without X-rays: Can muon tomography provide pictures from within concrete objects? N2 - Until the 1980s radiography was used to inspect civil structures in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Meanwhile, non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features when applied to reinforced or prestressed concrete inspection. Muon tomography has received much attention recently. Muons are particles generated naturally by cosmic rays in the upper atmosphere and pose no risk to humans. Novel detectors and tomographic imaging algorithms have opened new fields of application, mainly in the nuclear sector, but also in spectacular cases such as the Egyptian pyramids. As a first step towards practical application in civil engineering and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results have been at least of similar quality compared to ultrasonic and radar imaging, potentially even better. Recently, the research was expanded to more realistic testing problems such as the detection of voids in certain structural elements. However, before practical implementation, more robust, mobile, and affordable detectors would be required as well as user-Friendly imaging and simulation software. T2 - ISNT NDE 2023 CY - Pune, India DA - 07.12.2023 KW - Muon tomography KW - Concrete KW - Civil engineering PY - 2023 AN - OPUS4-59347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - ridge Monitoring by Ultrasonic Coda Wave Interferometry N2 - The built infrastructure ages and requires regular inspection and, when in doubt, monitoring. To ensure that older concrete bridges showing signs of deterioration can be used safely, several innovative monitoring tools have been introduced, including but not limited to optical, fiber-optic, or acoustic emission techniques. However, there are gaps in the portfolio. A sensing technique that covers a wide range of damage scenarios and larger volumes, while still being sensitive and specific, would be beneficial. For about 15 years, research has been conducted on ultrasonic monitoring of concrete structures that goes beyond the traditional ultrasonic pulse velocity test (PV test), mostly using a very sensitive data evaluation technique called coda wave interferometry. At BAM we have developed sensors and instrumentation specifically for this method. We have instrumented a 70-year-old, severely damaged prestressed concrete bridge in Germany in addition to a commercial monitoring system. We have now collected data for almost 3 years. We can show that we can provide information about the stress distribution in the bridge. We have also been able to confirm that there has been no significant additional damage to the bridge since the installation. T2 - ISNT NDE 2023 CY - Pune, India DA - 07.12.2023 KW - Coda wave interferometry KW - Structural health monitoring KW - Ultrasound KW - Concrete KW - Bridges PY - 2023 AN - OPUS4-59346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Potential of 3D matrix ultrasonic measurements to image complex concrete structures N2 - Ultrasonic echo testing is a well-established non-destructive testing technique used to investigate the interior of concrete structures in civil engineering. For the reconstruction of internal features, methods similar to seismic imaging are applied. To improve the ultrasonic imaging capabilities, we investigate the potential of a newly available 3D matrix mode measurement device in combination with advanced imaging techniques. Commonly used ultrasonic array measurement devices rely on several ultrasonic transducers coupled to act as one transducer that transmits or receives transversal ultrasound waves. Although this approach is well suited to detect elongated structures such as pipes and rebars, it has limitations if 3D embedded objects are present. Hence, the ultrasonic device MiraA1040Pro used here is designed to measure the ultrasonic wavefield on a 4 by 16 matrix of individual transducers. For testing, we used laboratory specimens with linear and spheric embedded structures first. Both linear and matrix mode measurements were conducted and analysed using the Synthetic Aperture Focusing Technique (SAFT) which is similar to Kirchhoff migration. Second, we used a data set from Teutschenthal mine at a shotcrete specimen constructed to simulate engineered barriers tailored for nuclear waste repositories. Ultrasonic measurements were investigated as a tool for quality assurance of these structures. The specimen contains both artificial 3D artifacts as well as naturally occurring defects such as a delamination. To make use of the advanced data acquisition, focusing 3D imaging techniques are applied to further improve the imaging quality. Generally, the reconstructed images from the 3D matrix mode data have a lower level of Signal-to-Noise-Ratio than the 2D linear mode because the source signal is weaker compared to the linear mode. Moreover, complex wave conversions of the SH-transversal wave occur that are reduced in the 2D linear scenario. However, clearer images can be achieved at non-linear features, particularly with focusing imaging methods. Thus, combining 3D data acquisition techniques with advanced imaging methods improves the success in imaging complex concrete structures. This is of particular interest for thick concrete structures in nuclear barrier systems or foundations. Additionally, we demonstrate opportunities to use well-constrained test laboratory scenarios from non-destructive testing as a practical test case for geophysical methods. T2 - Jahrestagung der Deutschen Geophysikalischen Gesellschaft (DGG) CY - Jena, Germany DA - 11.03.2024 KW - Ultrasound KW - Imaging KW - Quality assurance PY - 2024 AN - OPUS4-59729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Zerstörungsfreie Prüfung von Betonkonstruktionen N2 - Der Vortrag behandelt den Stand der Technik bei der zerstörungsfreien Prüfung von Betonkonstruktionen und insbesondere den Stand und die Herausforderungen bei der Digitalisierung. Es werden Prüfaufgaben sowie etablierte Prüfmethoden und die passende Auswahl diskutiert. Ein weitere Schwerpunkt liegt bei der Genauigkeit und Verlässlichkeit und dem Konzept ZfPStatik. Abschließend werden Schnittstellen zu BIM, SIB-Bauwerke und anderen System kurz angerissen und ein Katalog offener Fragen aufgestellt. T2 - Workshop Digitale Bauwerkserhaltung inklusive Bauwerksdiagnose CY - Bonn, Germany DA - 20.02.2024 KW - ZfP-Bau KW - Beton KW - Bauwerksprüfung KW - Digitalisierung KW - ZfPStatik PY - 2024 AN - OPUS4-59547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chierici, Andrea A1 - Cancemi, Salvatore Angelo A1 - Niederleithinger, Ernst A1 - Lo Frano, Rosa T1 - Enhanced radioactive waste drum monitoring: A sensorized LoRa-based network for identification and integrity assessment N2 - A reliable monitoring and oversight system is essential to guarantee the safe operation and eventual closure of radioactive waste disposal facilities. With recent technological advancements, there is now the capability to deploy distributed wireless sensor networks that are cost-effective and low in power consumption. Such networks are versatile, finding applications in several civil, environmental, and industrial sectors. This work presents a novel system and method for identifying and continuously monitoring the integrity of stored radioactive waste packages. The proposed approach, developed by the University of Pisa in the context of the H2020 European Project PREDIS, employs a network of wireless node devices, provided with solid-state micro-power radiation detectors tasked with the measurement of gamma-rays and thermal neutrons coming from within cemented waste drums. Collected data are automatically transmitted across the storage site via Long Range radio technology and forwarded to cloud-based or offline platforms, allowing for further visualization, data processing, and safe storage. The system highlights the feasibility of autonomously and passively gathering data from radioactive waste drums over extended distances (more than 250 m in non-line-of-sight conditions), decreasing the reliance on portable or automated scanning mechanisms. In line with its capability for autonomous, long-range data collection, the system satisfies the requirement for structural integrity, containment, and confinement of packaging throughout both interim and long-term disposal of radioactive wastes, thereby playing a key role in reinforcing the safe management of radioactive waste. KW - Radioactive waste KW - Integrity monitoring KW - Radiation sensors KW - Cloud storage KW - LoRaWAN PY - 2024 DO - https://doi.org/10.1016/j.nucengdes.2024.113231 SN - 0029-5493 VL - 424 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-60217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Accuracy, Uncertainty, Probability of Detection N2 - This talk presents the concepts of measurement accuracy, uncertainty (in contrast to error analysis) an probability of detection for non-destructive testing. The relevant guidelines (GUM, Mil.Std.) are intrduced and practical examples given. T2 - USES2 Training Week 2 CY - Berlin, Germany DA - 24.06.2024 KW - Uncertainty KW - Pod KW - Measurements PY - 2024 AN - OPUS4-60467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Lay, Vera A1 - Baensch, Franziska A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Acoustic emission monitoring for engineered barriers in nuclear waste disposal N2 - To safely dispose of nuclear waste in underground facilities, engineered barrier systems are needed to seal shafts and galleries. The material used in these barriers must be adapted to the host rock parameters. Shrinking and cracking must be avoided to provide a barrier with almost zero permeability. For repositories in salt rock environments, several types of salt concrete (SC) are possible construction materials. Within the project SealWasteSafe, we compared the behavior of an innovative alkali-activated material (AAM) with standard SC in their hydration and hardening phase. To monitor the microstructural changes within the two materials SC and AAM, acoustic emission (AE) signals have been recorded for up to ~250 days on 340-liter-cubic specimens. The phenomenon of AE is defined as the emission of elastic waves in materials due to the release of localized internal energy. Such energy release can be caused by the nucleation of micro-fracture, e.g., in concrete while curing or when exposed to load. The occurrence of AE events gives first rough indications of microstructural changes and potentially occurring cracking and thus, provides insights for structural health monitoring (SHM). The results show, that for the first 28 days after casting, less AE activity was detected in the AAM compared to SC. After 61 days, in the AAM material, the number of AE events exceeded those observed in the SC. However, the majority of the AE detected and located in AAM was related to surface effects, and not to microstructural changes or occurring cracks within the bulk volume. Additionally, the source location analysis indicated, that despite lower activity in SC, we observed some clustering of the events. In contrast, in AAM, the activity inside the specimen is randomly distributed over the whole volume. The monitoring results help to estimate the material’s sealing properties which are crucial to assess their applicability as sealing material for engineered barriers. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Acoustic emission monitoring KW - Nuclear waste repositories KW - Event localization KW - SealWasteSafe project PY - 2024 AN - OPUS4-60552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - Long-term acoustic emission monitoring of a new alkali-activated material for sealing structures in nuclear waste repositories N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, well-understood, and safe materials. Within the SealWasteSafe project, we compared the performance of an innovative alkali-activated material (AAM) and standard salt concrete (SC), as potential materials for sealing structures for nuclear waste repositories. Two 340-liter-cubic specimens were studied for up to ~250 days by a multisensory monitoring setup. Specifically, the long-term acoustic emission monitoring aimed to analyze the development of microstructural changes within materials. The monitoring analysis showed fewer acoustic emission events in AAM compared to SC in the first 61 days. After approximately two months of monitoring, the number of AE events in AAM significantly exceeded the number of events in SC. The analysis showed, however, that the increased AE activity was mainly caused by surface effects of the AAM material and not by the formation of cracks within the material. This contribution presents the use of acoustic emission analysis, both in the time and frequency domains, for monitoring and characterization of materials with potential use as engineering barriers for nuclear waste repositories. T2 - 186th Meeting of the Acoustical Society of America CY - Ottawa, Canada DA - 13.05.2024 KW - Acoustic emission monitoring KW - Alkali-activated material KW - SealWasteSafe KW - Nuclear waste repositories KW - Salt concrete KW - Sealing structures PY - 2024 AN - OPUS4-60551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Lay, Vera A1 - Baensch, Franziska A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Microseismicity monitoring in materials for nuclear waste storage repositories N2 - One of the major tasks in nuclear waste management is to design safe and reliable sealing structures for radioactive waste repositories. Particularly for salt as a host rock, engineered barrier systems for underground waste disposal must be constructed of well-understood (cementitious) materials that will sustain environmental conditions and ensure high durability. Within the SealWasteSafe project, we studied two materials with a potential for sealing structures for nuclear waste repositories: an innovative alkali-activated material (AAM) and standard salt concrete (SC). To analyze the development of microstructural changes within the materials, we monitored microseismicity (aka acoustic emission monitoring) occurring during the hardening and setting period in two 340-liter-cubic specimens for up to ~250 days. The monitoring results showed, that in the first 61 days, fewer events occurred in AAM compared to SC. After this time the number of events in AAM sharply increased and significantly exceeded those observed in SC. However, the source localization analysis revealed that the increase of microseismicity in AAM material was not related to the formation of macro-cracks within the material but was mainly caused by the surface effects. Accompanying analysis of the test specimens with additional methods (such as e.g., X-ray CT) proved that no macro-cracks were observed inside the AAM specimen. Further analysis in the time and frequency domains helped to characterize the tested materials and to estimate their potential to be used for engineered barriers in nuclear waste repositories. Overall, our study shows the potential of microseismicity monitoring for feasibility studies and quality assurance in a broad range of applications, also in structural health monitoring. T2 - 84. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Jena, Germany DA - 10.03.2024 KW - Microseismicity KW - Nuclear waste repositories KW - Acoustic emission KW - SealWasteSafe project KW - Salt rock KW - Alkali-activated materia PY - 2024 AN - OPUS4-60549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Zerstörungsfreie Prüfung an Bestandsbrücken aus Beton - Fallbeispiele aus Nachrechnung und Ertüchtigung N2 - Präsentation der Ergebnisse von zerstörungsfreien Bauwerksprüfungen an Bestandsbrücken. Stand der Technik - Stand der Wissenschaft T2 - Koordinierungsausschuss Erhaltung (KoA-Erh 21/038) CY - Online meeting DA - 02.11.2021 KW - Zerstörungsfreie Prüfung KW - Messdaten KW - Brücken KW - Bildgebende Darstellung KW - Bauwesen KW - Qualitätssicherung PY - 2021 AN - OPUS4-53685 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of a German Road Bridge Using Embedded Ultrasonic Transducers and Coda Waves N2 - The ‘G¨anstorbr¨ucke’ bridge between the cities of Ulm and Neu-Ulm is one of the best-monitored bridges all over Germany. In addition to an already active bride monitoring system, we have equipped the bridge with 30 ultrasonic transducers to explore the monitoring possibilities at an in-service large-scale reinforced concrete structure with continuous active ultrasonic measurements. The monitoring system is based on the detection of small changes in the entire signal, especially the multiply scattered parts of the recording, the so-called coda. Applying Coda Wave Interferometry (CWI), subtle changes in the signal can be detected and related to changing velocities in the area between source and receiver. A comparison of the results from coda wave interferometry with the strain measurements of the permanent monitoring system shows a correlation between strain measurements and CWI results. We discuss the challenges of changing environmental conditions, pose for interpretation of the results, and highlight the advantages of embedded versus externally attached ultrasonic transducers in permanent bridge monitoring, especially when coda wave interferometry is applied. T2 - EWSHM 2022 CY - Palermo, Italy DA - 04.07.2022 KW - Bridge monitoring KW - Ultrasound KW - Embedded sensors KW - Coda wave interferometry PY - 2022 AN - OPUS4-55383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Assessment of prestress loss in a large-scale concrete bridge model under outdoor condition N2 - The presentation shows that subtle variations in coda wave velocity can capture minor temperature effects, offering a good understanding of how a outdoor prestressed concrete structure responds to environmental conditions over time. Ultimately, this work contributes to development of more comprehensive and resilient structural health monitoring strategies for prestressed concrete infrastructure. T2 - EVACES 2025 CY - Porto, Portugal DA - 02.07.2025 KW - Coda wave interferometry KW - Damage detection KW - Prestress loss KW - Seismic interferometry KW - Structural health monitoring PY - 2025 AN - OPUS4-64211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Muon tomography - ready for practical application? N2 - Security and nuclear safeguards, but not yet in civil engineering. The potential is enormous, as muon tomography could replace traditional X-ray imaging of infrastructure, a method that was popular in the past but has mostly been abandoned due to concerns about radiation safety. In 2020, a report on the first large-scale muon tomography experiment on a reinforced concrete specimen was published. However, robust mobile detectors and faster data acquisition methods are still needed. This is now changing, however. Prototype mobile detectors have been announced or are in development, and data acquisition time has been reduced from weeks to days. This presentation will showcase current developments and focus on a validation experiment at BAM. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2055 KW - Muon tomography KW - Bridge inspection KW - Concrete PY - 2025 AN - OPUS4-64256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643047 DO - https://doi.org/10.58286/31728 SN - 1435-4934 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-64304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - ZfP-Bau post Carolabrücke: Chancen und Herausforderungen N2 - Der Einsturz der Carolabrücke hat die Fachwelt, Politik und Öffentlichkeit aufgerüttelt. Während die Diagnose der Ursachen noch andauert (aber wohl zum Vortragzeitpunkt abgeschlossen sein wird), werden erste, nach Ansicht vieler Experten überfällige Konsequenzen gezogen. Zahlreiche Brücken werden vorsichtshalber gesperrt, intensive Prüfungen und Überwachungsmaßnahmen sind veranlasst und werden ausgeweitet. Die Untersuchungsmethodik für Brücken mit dem Verdacht auf Spannungsrisskorrosion und ohne „sicheres“ Ankündigungsverhalten vor Versagen – übrigens keineswegs auf die östlichen Bundesländer beschränkt – steht auf dem Prüfstand. Dabei erhält wohl auch die zerstörungsfreie Prüfung eine veränderte und wichtige Rolle, ebenso wie Methoden zur Dauerüberwachung. Dabei wird aus gutem Grund auf den Stand der Technik zurückgegriffen. Der Vortrag beleuchtet die Rolle der ZfP und die verwendeten Methoden im Rahmen dieser Untersuchungen. Er weist aber auch auf Technologien hin, die in den nächsten Jahren in die Praxis eingeführt werden dürften und zukünftig bei der Untersuchung und Überwachung von Stahl- und Spannbetonbauwerken eine Rolle spielen dürften. T2 - DGZfP Jahrestagung CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - ZfPBau KW - Brücken KW - Stahlbeton PY - 2025 AN - OPUS4-63230 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - NDT-CE Qualification and Certification N2 - Due to the increased demand for NDT investigations and assessment of energy and traffic infrastructure, a qualification and certification system for NDT personel is urgently needed. Up to now, only Italy, Malaysia and Germany have set up such systems. The talk gives an overview of the demand and current activities, including those of IAEA. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - NDT-CE KW - Qualification KW - Certification PY - 2025 AN - OPUS4-63002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Condition monitoring for lifetime extension of interim storage facilities N2 - The German interim nuclear storage facilities are designed for a 50 year service life and 40-year operating period. They will be needed much longer, as a final repository will not be available until 2050 at the earliest. The objective of ZuMoBau-ZL is to develop a suitable condition assessment and monitoring concept suitable for the structures in interim storage facilities, including life prediction models, with which the remaining service life can be predicted, verified, and monitored as realistically as possible. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - Nuclear waste KW - Interim storage KW - Liefetime extension KW - Reinforced concrete PY - 2025 AN - OPUS4-62984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Baulicher IST-Zustand zur Bewertung von Betonbrücken auf der Grundlage messtechnischer Kennwerte - ZfPStatik N2 - Das Projekt „ZfPStatik“ entwickelt eine Handlungsempfehlung zur Bewertung bestehender Bauwerke mit Hilfe zerstörungsfreier Messdaten. Durch die Bauwerksprüfungen können Unsicherheiten bei der Nachrechnung reduziert werden, wodurch realistischere Beurteilungen der Standsicherheit und Gebrauchstauglichkeit ermöglicht werden. Zudem wird die Entwicklung neuer Ingenieurdienstleistungen gefördert. Zerstörungsfreie Prüfverfahren haben insgesamt das Potential, die Entscheidungsgrundlagen für die Beurteilung und Erhaltung bestehender Bauwerke zu verbessern. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM CY - Berlin, Germany DA - 16.10.2024 KW - Life management KW - Non destructive testing and evaluation KW - Concrete KW - Civil engineering KW - State-of-the-art PY - 2024 AN - OPUS4-61439 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Coronel Subia, Hernan Alejandro A1 - Inzunza Araya, Ernesto A1 - Niederleithinger, Ernst T1 - Influence of velocity changes on acoustic emission monitoring of masonry walls under diagonal compression load N2 - Acoustic emission (AE) is a highly sensitive, non-destructive method which has great potential in damage event detection and assessment in masonry structures exposed to e.g., seismic loads. However, the highly heterogenous nature of the masonry structures and their low densities cause high attenuation and distortion of the signal. Localization of the AE events is challenging because the AE waves propagate through various masonry constituents (i.e., bricks and mortar joints) at different velocities. We present an attempt to locate the sources of AE events from the signals recorded during the diagonal compression loading, and analyze the influence of different wave velocities on its accuracy. T2 - 36th Conference of the European Working Group on Acoustic Emission CY - Potsdam, Germany DA - 18.09.2024 KW - Acoustic emission KW - Masonry KW - Compression test PY - 2024 AN - OPUS4-61689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertola, Numa A1 - Schumacher, Thomas A1 - Niederleithinger, Ernst A1 - Brühwiler, Eugen T1 - Combining passive and active ultrasonic stress wave monitoring for the characterization of the early-age properties of a UHPFRC beam N2 - This article focuses on the characterization of the early-age properties of Ultra-High-Performance Fiber-Reinforced Cementitious Composite (UHPFRC), which is becoming popular for designing lightweight and durable structures. Due to the large proportion of cement in the mix, the hardening of UHPFRC is significantly faster than conventional concrete. Therefore, the development of UHPFRC properties, such as the elastic modulus, is difficult to monitor as it happens while elements are within the formwork. For this reason, the hydration process of UHPFRC elements is not fully understood yet. A combined passive (or acoustic emission) and active ultrasonic stress wave monitoring approach has the potential to characterize structures made of cementitious materials over their entire service duration. Using a network of embedded ultrasonic transducers, monitoring can start only a few instants after casting. A UHPFRC beam with a T-shaped cross-section and a length of 4.2 m was constructed and instrumented with 24 transducers as well as 15 thermocouples. Monitoring results lead to the characterization of the development of the early-age UHPFRC properties on the structural-element scale while the specimen is within the formwork. The continuous monitoring approach enabled accurate estimations of the spatial and temporal evolution of the modulus of elasticity. Thanks to this novel combination of monitoring techniques, the early age properties of UHPFRC, which were measured at the material scale, are confirmed at the structural scale for the first time. KW - Concrete KW - UHPFRC KW - Acoustic emission KW - Ultrasonic monitoring KW - Coda wave interferometry PY - 2025 DO - https://doi.org/10.1016/j.conbuildmat.2025.140319 SN - 0950-0618 VL - 466 SP - 1 EP - 18 PB - Elsevier Ltd. AN - OPUS4-63448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Applications of a Multi-Channel Ultrasound System for Assessing Large Concrete Structures N2 - Non-destructive testing (NDT) plays a vital role in the assessment of large concrete structures, where the detection of internal defects is particularly challenging due to size, material heterogeneity and complex geometries. In this study, the use of a multi-channel, large-aperture ultrasound system is demonstrated for improving the ultrasonic pulse-echo method for evaluating these large structures. The large aperture of the ultrasound system allows for broader coverage and enhanced sensitivity to internal features such as cracks, voids, and embedded components within the concrete. By capturing data from multiple channels simultaneously, the system improves both resolution and depth penetration. A weighted sum of the Kirchhoff migration is used to post-process the data, resulting in better visualisation and a more detailed interpretation of the internal condition of the structure. This approach is particularly effective for thick and complex materials where conventional methods face limitations. In addition to the pulse-echo method, time-of-flight (TOF) tomography is used to provide quantitative analysis of internal structures. Time-picking techniques allow for the precise mapping of anomalies within the material, offering insights into the condition of concrete with varying geometries and compositions. Together, these two methods: pulse-echo imaging with the large-aperture multichannel system and TOF tomography imaging, offer different possibilities for assessing the internal condition of large concrete structures. The pulse-echo technique focuses on providing detailed images of structural defects, while the TOF tomography provides quantitative data on internal features. This combined approach offers a comprehensive and reliable method for the assessment of large infrastructures. T2 - ISNT NDE 2024 CY - Chennai, India DA - 12.12.2024 KW - NDT-CE KW - concrete KW - ultrasound KW - imaging KW - Kirchhoff KW - tomography PY - 2024 AN - OPUS4-62204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Sein, Sander A1 - Kervalisvil, Andrei A1 - Wöstmann, Jens A1 - Helm, Marek T1 - Muon tomography - ready for practical application? N2 - Muon tomography uses naturally occurring nuclear particles to 'X-ray' technical objects. It has applications in security and nuclear safeguards, but not yet in civil engineering. The potential is enormous, as muon tomography could replace traditional X-ray imaging of infrastructure, a method that was popular in the past but has mostly been abandoned due to concerns about radiation safety. In 2020, a report on the first large-scale muon tomography experiment on a reinforced concrete specimen was published. However, robust mobile detectors and faster data acquisition methods are still needed. This is now changing, however. Prototype mobile detectors have been announced or are in development, and data acquisition time has been reduced from weeks to days. This presentation will showcase current developments and focus on a validation experiment at BAM. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Concrete KW - Muon tomography KW - Inspection PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642517 DO - https://doi.org/10.58286/31696 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 10 PB - ndt.net AN - OPUS4-64251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Ute A1 - Emge, Julia A1 - Klein, Samuel A1 - Oswald, Jan A1 - Shpakova, Nina A1 - Stopp, Philipp A1 - Weingard, Christoph A1 - Koster, Dirk A1 - Schönsee, Eric A1 - Hille, Frank A1 - Niederleithinger, Ernst T1 - Development of distributed sensor electronics for energy-efficient and proactive maintenance of buildings N2 - Permanently installed sensor systems are becoming increasingly important for monitoring critical infrastructure. The research institutes Fraunhofer IZFP and BAM, together with industrial partners and users, are developing a concept for an electronic system consisting of an Edge-Gateway as a central high-performance node and a variable number of Sensor-Edge units that establish the connection between the sensors of the permanent monitoring system and the gateway, which also provides connection to a cloud. A software tool allows identification and localization of sensors and visualization of sensor data. The principle of the system is demonstrated using sensors installed in the road surface to monitor traffic loads as an example. Two test structures, a full-scale laboratory at Fraunhofer IZFP, Saarbrücken, and the “BLEIB” reference structure at BAM, test site technical safety (TTS) Horstwalde, were used to demonstrate the principle and the functioning of the electronic system. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Edge computing KW - Bridge monitoring KW - Multi-sensor PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642530 DO - https://doi.org/10.58286/31650 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 3 PB - ndt.net AN - OPUS4-64253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roumia, N. A1 - Niederleithinger, Ernst A1 - Mazotti, C. T1 - Post-tensioned concrete inspection and imaging using 2D and 3D Dry Point Contact ultrasound array N2 - by the asset owners. Advancements were introduced to the method by distributing numerous shear horizontal Dry Point Contact (DPC) transducers in a uniform way, forming a linear array that allows for immediate two-dimensional imaging of the subsurface using Synthetic Aperture Focusing Technique (SAFT). Recent developments were implemented, allowing for the full potential use of the array by means of three-dimensionaldata acquisition instead of two-dimensional. This work provides a practical comparison between the 2D Linear scanning mode and the newly introduced 3D Matrix scanning mode regarding the tendon duct inspection, grouting quality, and reinforcement localization. Imaging the subsurface was performed through research-oriented software, namely InterSAFT, which allows for 2D and 3D imaging using Linear and Matrix data acquisitions. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Ultrasound KW - Imaging KW - Concrete KW - SAFT PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642551 DO - https://doi.org/10.58286/31690 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 4 PB - ndt.net AN - OPUS4-64255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 AN - OPUS4-64305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Gollwitzer, Christian A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Oesch, Tyler A1 - Onel, Yener A1 - Thiede, Tobias A1 - Zscherpel, Uwe ED - Puente León, F. ED - Zagar, B. T1 - Moderne Methoden der CT-gestützten Strukturanalyse T1 - Modern techniques of CT based structure analysis N2 - Durch den großflächigen Einsatz der Computertomographie (CT) in unterschiedlichen Industriebereichen steigen auch die Anforderungen an die quantitative Bildanalyse. Subjektive Bildwahrnehmung muss durch objektive Algorithmen ersetzt werden. In diesem Artikel stellt die Bundesanstalt für Materialforschung und -prüfung (BAM), die seit den 1980er Jahren an der Entwicklung der industriellen CT beteiligt ist, anhand ausgewählter Beispiele den aktuellen Stand ihrer Analysemethoden an verschiedenen Anwendungsbeispielen der CT vor. N2 - The increasing use of computed tomography (CT) in various industrial sectors requires more sophisticated techniques of quantitative image analysis. Subjective image perception needs to be replaced by objective algorithms. The German Federal Institute for Materials Research and Testing (BAM) has been involved in the development of industrial CT since the 1980s. This paper summarizes the current status of quantitative 3D image analysis techniques based on selected examples. KW - Computed tomography KW - Computertomographie KW - Röntgen-Refraktion KW - X-Ray refraction KW - Schadensanalyse KW - Damage analysis KW - Normung KW - standardization PY - 2020 DO - https://doi.org/10.1515/teme-2019-0125 SN - 0171-8096 SN - 2196-7113 VL - 87 IS - 2 SP - 81 EP - 91 PB - de Gruyter CY - Berlin AN - OPUS4-50337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Emerging technologies for non destructive testing and monitoring of concrete structures in nuclear facilities N2 - For a long time, practical application of non-destructive testing in civil engineering has been limited on simple (but useful) methods such as rebound hammers, ultrasonic pulse velocity measurements, rebar detectors or potential mapping. Since the late 1990ies new methods and devices have been developed for geometry and damage detection, including radar and ultrasonic echo array techniques which brought progress in condition assessment of buildings and infrastructure assets. However, there are still gaps, especially for massive concrete structures used in nuclear facilities, including lack of penetration depth, resolution, or translation of NDT parameters to engineering properties. Recent research tries to fill these gaps. Currently, new ultrasonic devices with greater penetration depth and better resolution depth are developed, including imaging methods revealing greater details of the interior of concrete constructions. Ultrasonic technologies are also extended to nonlinear methods providing baseline free damage assessment and monitoring capabilities. Another example of a technique with a huge potential for concrete constructions is muon tomography, where first field experiments are underway. A review of the potential and limitations of these methods will be given in the presentation. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - NDT-CE KW - Ultrasound KW - Muography KW - Concrete KW - Emerging PY - 2025 AN - OPUS4-63003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Strangfeld, Christoph A1 - Maack, Stefan T1 - Grundlagenuntersuchungen zur Anregung von niederfrequentem Ultraschall mit fluidischen Bauteilen N2 - Die zerstörungsfreie Prüfung (ZFP) mittels Ultraschalls wird häufig im Bauwesen eingesetzt, um innere Defekte in Betonstrukturen zu erkennen. Dabei werden Ultraschallwellen im Frequenzbereich von 50 bis 200 kHz genutzt, um Schäden zu entdecken, ohne das Material zu beschädigen. Die meisten derzeit verwendeten Geräte müssen direkten Kontakt mit der Oberfläche haben, was bei großen Bauwerken sehr zeitaufwendig und umständlich ist. Deshalb wird nach alternativen Lösungen gesucht, wie zum Beispiel die luftgekoppelte Ultraschalltechnik, bei der Luft als Übertragungsmedium dient. Solche Geräte könnten die Messzeit um das 50- bis 100-fache verkürzen, was die Inspektion ganzer Strukturen wie Tunnel oder Brücken ermöglichen würde. Dies würde eine zuverlässige Bewertung des Zustands der Infra-struktur erleichtern. Allerdings führt die große Impedanzdifferenz zwischen dem Transducer und der Luft zu erheblichen Energieverlusten, was die Signalstärke schwächt. Geräte, die auf dünnen Membranen oder laserinduzierter Signalanregung basieren, sind oft nicht robust genug für den rauen Baustellenbetrieb. Eine potentielle Lösung sind sogenannte fluidische Oszillatoren, die in der Strömungskontrolle sowie beim Kühlen und Mischen von Flüssigkeiten eingesetzt werden. Sie erzeugen komplett ohne bewegliche Teile schwingende Strömungen, indem sie selbstangeregte Strömungsinstabilitäten nutzen, bei denen der Freistrahl zwischen zwei Kammerwänden durch Feedback-Kanäle hin und her schwingt. Dabei entstehen zeitlich und räumlich schwingende Strömungen am Ausgang. Kleinere Oszillatoren können höhere Frequenzen bis zu 50 kHz erzeugen. Die Frequenz lässt sich durch den Versorgungsdruck steuern, entweder direkt oder über ein Ventil, was die Erzeugung von frequenzmodulierten Signalen ermöglicht. Solche Geräte könnten bei der Untersuchung von Betonelementen eingesetzt werden, um die Dicke und innere Delaminationen zu bestimmen. Die Düsen sind klein, robust und können aus Keramik oder Stahl gefertigt werden, was sie ideal für den Einsatz auf der Baustelle macht. Im Rahmen dieses Projekts wurden fluidische Oszillatoren an der BAM entwickelt, hergestellt und getestet. Dabei wurden die Frequenzinhalte, die Frequenzbandbreite und die Schalldruckamplitude experimentell untersucht. Akustische Messungen mit Mikrophonen sowie erste Tests an Betonproben wurden durchgeführt. Die Düsen wurden geometrisch skaliert, um die Mittenfrequenz und die Schalldruckamplitude zu optimieren. Mit Hilfe von hochfrequenten Druckregeln konnten frequenzmodulierte Anregungssignale (Chirps) erzeugt werden. Die momentan erreichte Frequenzbandbreite von ca. 10 % stellte sich als zu gering heraus für reproduzierbare und statistisch abgesicherte Ultraschall-Messungen durch Beton. KW - Luftgekoppelter Ultraschall KW - Fluidischer Oszillator KW - Verkehrsinfrastruktur PY - 2025 SP - 1 EP - 10 AN - OPUS4-65346 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria A1 - Niederleithinger, Ernst T1 - Application of Elastic Reverse Time Migration to Ultrasonic Echo Data from Concrete Structures N2 - To enhance ultrasonic imaging of concrete structures, we adapted the geophysical migration method, Reverse Time Migration (RTM), for non-destructive testing (NDT) in civil engineering. First, two 2D elastic RTM algorithms, each considering different wave types, were implemented and evaluated with synthetic ultrasonic data. The algorithm that best resolved numerical concrete structures was subsequently applied to real ultrasonic data from a concrete specimen. Compared with conventional synthetic aperture focusing technique (SAFT) imaging, elastic RTM reproduced a greater number of structural features in both the numerical model and the concrete specimen. In particular, elastic RTM reconstructed vertical interfaces as well as hidden lower edges of modeled cavities and tendon ducts. Notably, imaging the full cross-sections of tendon ducts, which enables direct diameter estimation, represents a novel achievement for ultrasonic NDT. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Turkey DA - 24.09.2025 KW - Concrete Structures KW - Ultrasonic Echo Technique KW - Ultrasonic Imaging KW - Elastic Reverse Time Migration KW - Synthetic Aperture Focusing Technique PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650350 DO - https://doi.org/10.58286/31680 SN - 1435-4934 SP - 1 EP - 3 PB - e-Journal of Nondestructive Testing CY - www.ndt.net AN - OPUS4-65035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Baensch, Franziska A1 - Strurm, Patrick A1 - Tiebe, Carlo A1 - Pötschke, Samuel A1 - Lay, Vera ED - Hall, H. T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Österreich DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 SN - 978-3-9504997-0-4 SP - 116 EP - 117 AN - OPUS4-53397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 AN - OPUS4-53398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. In the future, lower construction costs are expected with increased construction speeds and decreasing required materials and workers. However, architects and civil engineers rely on a certain quality of execution to fulfil construction standards. Although several techniques and approaches demonstrate the advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process commonly used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a test sample cannot be taken as a representative sample for the whole structure. Although mortar properties vary only locally, a defect in one layer during printing could affect the entire integrity of the whole structure . Therefore, real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive manufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of a mortar during the printing process. The following study investigates an approach for calculating yield stress and plastic viscosity based on experimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bingham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipes with integrated pressure sensors at different positions is utilized. Monitoring the printing process with different sensors is crucial for the quality control of an ongoing process. T2 - Non-Tradijtional Cement and Concrete CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive Manufacturing KW - Rheology KW - Bingham Fluid PY - 2023 AN - OPUS4-58144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Strangfeld, Christoph T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi-sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Freecontouring in civil engineering, which allows for entirely new designs, is a significant advantage. Inthe future, lower construction costs are expected with increased construction speeds and decreasingrequired materials and workers. However, architects and civil engineers rely on a certain quality ofexecution to fulfil construction standards. Although several techniques and approaches demonstratethe advantages, quality control during printing is highly challenging and rarely applied. Due to thecontinuous mixing process commonly used in 3D concrete printing, it is impossible to exclude varia-tions in the dry mixture or water content, and a test sample cannot be taken as a representative samplefor the whole structure. Although mortar properties vary only locally, a defect in one layer duringprinting could affect the entire integrity of the whole structure . Therefore, real-time process monitor-ing is required to record and document the printing process.At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive man-ufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of amortar during the printing process.The following study investigates an approach for calculating yield stress and plastic viscosity based onexperimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bing-ham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipeswith integrated pressure sensors at different positions is utilized.Monitoring the printing process with different sensors is crucial for the quality control of an ongoingprocess. T2 - Non-Traditional Cement and Concrete 2023 Conference CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive manufacturing KW - Rheology KW - Bingham fluid KW - Concrete printing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598179 DO - https://doi.org/10.4028/p-EV4gPv SN - 1662-0356 VL - 145 SP - 131 EP - 139 PB - Trans Tech Publications CY - Baech AN - OPUS4-59817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottlieb, Cassian A1 - Gojani, Ardian A1 - Völker, Tobias A1 - Günther, Tobias A1 - Gornushkin, Igor B. A1 - Wilsch, Gerd A1 - Günster, Jens T1 - Investigation of grain sizes in cement-based materials and their influence on laser-induced plasmas by shadowgraphy and plasma imaging N2 - The effect of particle grain sizes in different cement-based mixtures on the laser-induced plasma evolution is studied using two experimental methods: (i) temporal and spatial evolution of the laser-induced shock wave is investigated using shadowgraphy and two-dimensional plasma imaging, and (ii) temporal and spatial distribution of elements in the plasma is investigated using two-dimensional spectral imaging. This study is motivated by the interest in applying laser-induced breakdown spectroscopy (LIBS) for chemical analysis of concrete, and subsequently obtain information related to damage assessment of structures like bridges and parking decks. The distribution of grain sizes is of major interest in civil engineering as for making concrete different aggregate grain sizes defined by a sieving curve (64mm to 0.125 mm) are needed. Aggregates up to a size of 180 μm can be excluded from the data set, therefore only the amount of small aggregates with a grain size below 180 μm must be considered with LIBS. All components of the concrete with a grain size smaller than 0.125mm are related to the flour grain content. Tested samples consisted of dry and hardened cement paste (water-cement ratio w/z=0.5), which served as a reference. Aggregate mixtures were made by adding flour grains (size 40 μm) and silica fume (size 0.1 μm) in different ratios to cement: 10%, 30%, 50% and 60%, all combined to the remaining percentage of dry or hydrated cement. The visualization results show that a dependance in the evolution of the plasma as a function of sample grain size can be detected only in the initial stages of the plasma formation, that is, at the initial 3 μs of the plasma life. Spectral information reveals the elemental distribution of the silicon and calcium in plasma, in both neutral and ionized form. Here also, a significant effect is observed in the first 1 μs of the plasma lifetime. KW - LIBS KW - Cement-based materials KW - Particle size KW - Shadowgraphy KW - Plasma imaging PY - 2020 DO - https://doi.org/10.1016/j.sab.2020.105772 VL - 165 SP - 105772 PB - Elsevier B.V. AN - OPUS4-50319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Hau, Julia A1 - Niederleithinger, Ernst A1 - Malm, F. T1 - Structural Monitoring in an Urban Underground Metro Station Using Cod N2 - Active ultrasonic monitoring with coda wave interferometry has demonstrated its potential for structural Health monitoring in concrete structures. This study investigates its application using ultrasonic transducers embedded in the ceiling of a subway station in Munich, Germany. We evaluate the impact of environmental conditions, specifically electromagnetic interference and temperature, on data quality, as well as the influence of regular loading from passing trams. Results indicate that electromagnetic interference significantly affects measurements, while temperature effects remain minimal due to the station’s stable thermal environment. Long-term measurements and a controlled load test show that both dynamic and static loading from trams induce ultrasonic velocity changes of only 0.01%–0.06%. Although the experiment demonstrates the capacity to detect structural responses and supports the feasibility of long-term monitoring, improved electromagnetic shielding and Hardware reliability are required for successful future applications. T2 - NDT-CE 2025 CY - Izmir, Turkey DA - 24.09.2025 KW - Coda Wave Interferometry (CWI) KW - Structural health monitoring (SHM) KW - Concrete KW - Ultrasonic testing KW - Urban infrastructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654619 DO - https://doi.org/10.58286/31706 SN - 1435-4934 SP - 1 EP - 10 PB - e-Journal of Nondestructive Testing (eJNDT) AN - OPUS4-65461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Structural Monitoring in an Urban Underground Metro Station Using Coda Wave Interferometry N2 - Active ultrasonic monitoring with coda wave interferometry has demonstrated its potential for structural health monitoring in concrete structures. This study investigates its application using ultrasonic transducers embedded in the ceiling of a subway station in Munich, Germany. We evaluate the impact of environmental conditions, specifically electromagnetic interference and temperature, on data quality, as well as the influence of regular loading from passing trams. Results indicate that electromagnetic interference significantly affects measurements, while temperature effects remain minimal due to the station’s stable thermal environment. Long-term measurements and a controlled load test show that both dynamic and static loading from trams induce ultrasonic velocity changes of only 0.01%–0.06%. Although the experiment demonstrates the capacity to detect structural responses and supports the feasibility of long-term monitoring, T2 - NDT-CE 2025 CY - Izmir, Türkiye DA - 24.09.2025 KW - Coda Wave Interferometry (CWI), KW - Coda Wave Monitoring KW - Concrete KW - Ultrasonic testing KW - Urban infrastructure PY - 2025 AN - OPUS4-65462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of Concrete Infrastructure with Active Ultrasound Coda Wave Interferometry N2 - Coda Wave Interferometry has been used in Geophysics to detect weak changes in scattering media. Past research in Structural Health Monitoring has shown that this methodology can be applied to concrete structures to detect material changes by calculation of relative velocity changes. Successive measurements with embedded ultrasonic transducers provide a repeatable signal for reliable long-term monitoring of concrete. To research the application in real-world structures, we have embedded ultrasonic transducers in a bridge in Ulm and a Metro station in Munich, Germany. This study gives an overview of the monitoring of these two structures. The results show the potential and challenges of the method. Data evaluation can be largely automated to gain insights into material changes and other influences on the structure, such as traffic-induced load and temperature variations. The experiments demonstrate the ease of installation, longevity of the sensor installation, and sensitivity of the measurement technique, but highlight problems with the application, especially if electromagnetic noise affects data quality. As no confirmed substantial damage was recorded during the monitoring period on both structures, we evaluate load tests to investigate the effect of static load on the structures and the coda monitoring results. The experiments show that the influence of load can be detected, even if the temperature influence is not removed from the data. This indicates that online damage detection with coda monitoring is possible, but further research on damage detection in real-world structures has to be conducted to confirm laboratory findings. T2 - 13th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Graz, Austria DA - 01.09.2025 KW - Active Ultrasound Measurements KW - Coda Wave Monitoring, KW - Embedded Transducers PY - 2025 AN - OPUS4-65460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kocherla, Amarteja A1 - Duddi, Murali A1 - Kolluru, Subramaniam T1 - Embedded PZT sensors for combined viboacoustic sensing of concrete structures N2 - Accurate assessment of damage in concrete structures requires monitoring techniques that can capture both global stiffness degradation and local cracking processes. Existing structural health monitoring approaches typically rely on separate sensors for vibration measurements and acoustic emission (AE) monitoring, while conventional surface-mounted devices often suffer from poor and variable coupling. This study presents an embedded piezoelectric (PZT) sensor developed for dual mode vibroacoustic monitoring in concrete structures. The sensor is cast within the concrete matrix to improve mechanical coupling and enable robust measurement of structural response during damage evolution. Dual-mode monitoring is achieved through sequential operation of the same embedded sensor in two distinct modes passive acoustic emission (AE) monitoring during fracture loading and impulse-excited vibration testing conducted before and after fracture test. Benchmarking experiments include comparison with commercial accelerometers and AE sensors, confirming that the embedded configuration enhances high-frequency sensitivity and coupling performance. The fracture process is interpreted by correlating AE activity with Digital Image Correlation (DIC)-based crack kinematics, enabling zone-wise understanding of crack development. The vibration response is interpreted using a stiffness-reduction framework consistent with hinge-type crack formation, explaining the observed modal-frequency reduction and in crease in damping. Electromechanical impedance measurements quantify sensor–matrix interaction, highlighting the role of epoxy-mediated impedance matching. Overall, the results demonstrate that the proposed embedded sensor provides a unified platform for validated AE-vibration sensing, offering a promising approach for integrated structural health monitoring of concrete infrastructure KW - Vibroacoustic sensor KW - Embedded PZT sensor KW - Crack dynamics KW - DIC KW - Concrete PY - 2026 DO - https://doi.org/10.1016/j.measurement.2026.120690 VL - 268 SP - 1 EP - 14 PB - Elsevier Ltd. CY - Amsterdam, Netherlands AN - OPUS4-65560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - Influences of Surface Properties on the Reflection Intensity - Towards in Situ Monitoring During Early Age Hydration of CEM I N2 - Interlayer bonding in 3D concrete printing is influenced by the hydration progress and surface moisture of the previously printed layer. For effective quality control, continuous in situ monitoring of interlayer surface properties is required. This study investigated reflection intensity as a method for in situ measurements during the hydration of CEM I mixtures with varying retarder contents. Additional factors influencing the reflection intensity are also examined. Two laser line scanners with different wavelengths were used to track hydration over 72 h. Vicat tests and isothermal calorimetry served as reference methods. Across all the mixtures, the reflection intensity exhibited a repeatable pattern with five different stages. A sharp increase in intensity during the third stage was consistent with the acceleration period of hydration. These findings suggest that reflection intensity measurements could serve as a promising tool for evaluating interlayer bonding in 3D concrete printing. KW - In situ hydration monitoring KW - Cement KW - Optical methods KW - Reflection intensity KW - Additive manufacturing KW - Isothermal calorimetry PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653430 DO - https://doi.org/10.1007/s10921-025-01326-2 SN - 1573-4862 VL - 45 IS - 1 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-65343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Maack, Stefan A1 - Schäfer, S. A1 - Braml, T. A1 - Wimmer, J. A1 - Jedlitschka, A. A1 - Kuhn, T. A1 - Fertig, T. A1 - Schütz, A. T1 - CASPAR Construction Administration Shell - Plattform für die beweissichere und rückführbare Datennutzung im Bauwesen N2 - Das zentrale Ziel des Forschungsvorhabens CASPAR ist die Entwicklung einer technischen Lösung zur beweissicheren und rückführbaren Datenbasis von digitalen Informationen zur Bewertung von Bauwerken. Ein konsistentes, semantisches und maschinenlesbares Datenmodell wurde entwickelt, um Daten aus verschiedenen Quellen zu aggregieren und Schnittstellen für die Echtzeit-Kommunikation mit Sensoren zu schaffen. Ein besonderer Schwerpunkt lag auf der Einführung der Verwaltungsschale (Asset Administration Shell, AAS), einer Kerntechnologie der Industrie 4.0, als standardisierten digitalen Zwilling für Brückenbauwerke. Die Verwaltungsschale ermöglicht die strukturierte, interoperable und semantisch eindeutige Darstellung von Bauwerksdaten. Eine Blockchain-basierte Lösung wurde entwickelt, um die sichere und manipulationsresistente Datenübertragung und -ablage zu gewährleisten. Ein Demonstrator, basierend auf der Open Source Plattform Eclipse BaSyx, wurde entwickelt, um die Technologien zu veranschaulichen. Der Demonstrator wurde im November 2024 auf der Messe SPS in Nürnberg vorgestellt. Ein wesentlicher Bestandteil des Forschungsvorhabens war die Entwicklung eines konsistenten, semantischen und maschinenlesbaren Datenmodells für Brückenbauwerke. Dieses Modell ermöglicht die Aggregation von Informationen aus verschiedenen Quellen und die Entwicklung von Schnittstellen für die Echtzeit-Kommunikation mit Sensoren. Ein besonderer Schwerpunkt lag auf der Einführung der Verwaltungsschale (Asset Administration Shell, AAS), einer Kerntechnologie der Industrie 4.0, als standardisierten digitalen Zwilling für Brückenbauwerke. Die Verwaltungsschale ermöglicht die strukturierte, interoperable und semantisch eindeutige Darstellung von Bauwerksdaten. Eine Blockchain-basierte Lösung wurde entwickelt, um die sichere und manipulationsresistente Datenübertragung und -ablage zu gewährleisten. Ein Demonstrator, basierend auf der Open Source Plattform Eclipse BaSyx, wurde entwickelt, um die Technologien zu veranschaulichen. KW - Lebenszyklus KW - Brücken KW - Datenablage KW - Digitalisierung KW - Industrie 4.0 KW - Bauwesen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640571 DO - https://doi.org/10.34657/21445 SP - 1 EP - 37 PB - TIB Technische Informationsbibliothek AN - OPUS4-64057 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Bertovic, Marija A1 - Radtke, Martin A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz N2 - Rund ein Jahr haben DIN und DKE in einem gemeinsamen Projekt mit dem Bundesministerium für Wirtschaft und Energie und zusammen mit ca. 300 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft an der Normungsroadmap Künstliche Intelligenz gearbeitet. Eine hochrangige Steuerungsgruppe unter dem Vorsitz von Prof. Wolfgang Wahlster hat die Erarbeitung koordiniert und begleitet. Ziel der Roadmap ist die frühzeitige Entwicklung eines Handlungsrahmens für die Normung und Standardisierung, der die internationale Wettbewerbsfähigkeit der deutschen Wirtschaft unterstützt und europäische Wertmaßstäbe auf die internationale Ebene hebt. KW - Künstliche Intelligenz KW - Normung KW - Roadmap PY - 2020 UR - https://www.din.de/resource/blob/772438/ecb20518d982843c3f8b0cd106f13881/normungsroadmap-ki-data.pdf VL - 2020 SP - 1 EP - 232 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 1. AN - OPUS4-51733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Härder, Michelle A1 - Strangfeld, Christoph T1 - Quantification of moisture content in earth block masonry under natural climatic conditions N2 - The aim of this study is to accurately predict the moisture content in earth block masonry exposed to natural climatic conditions, which is a key factor in assessing its load-bearing capacity. Nuclear magnetic resonance relaxometry and humidity sensor measurements were carried out to quantify the moisture content. In addition, a customised test setup was developed to determine the capillary water absorption of earth blocks. This approach takes into account the deceleration of water absorption due to the swelling of clay minerals and organic additives, which leads to realistic transport coefficients in the hygroscopic range. This allows the moisture content of earth block masonry to be predicted accurately. With regard to the moisture behaviour of typical exterior wall constructions in living spaces, it was found that the equilibrium moisture content in earth block masonry is always lower than 65 % relative humidity, which corresponds to the permissible limit of the recently published German design standard for load-bearing earth block masonry. KW - Earth block masonry KW - NMR relaxometry KW - Hygrothermal simulation KW - Load-bearing capacity KW - Moisture content KW - Embedded humidity sensors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623518 DO - https://doi.org/10.1016/j.conbuildmat.2024.139513 VL - 459 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-62351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agasty, Amit A1 - Costard, Rene A1 - Kadoke, Daniel A1 - Kind, Thomas A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - A comprehensive experimental assessment of reinforced concrete walls under blast: In situ monitoring of loading, dynamic response and damage with NDT methods and embedded sensors N2 - A safety or security related assessment of explosions, accidental and intentional scenarios alike, often necessitate performance of resource intensive replication tests. For an efficient assessment without performing full scale blast tests, e.g., supported by numerical simulations, detailed knowledge is necessary to predict the blast loading from a given charge configuration, the resulting dynamic response of the structure under investigation as well as the resulting damage. Validation of numerical simulation requires the spatially resolved acquisition of all these parameters in real time. In this paper we present a set of measurement techniques and discuss their suitability for monitoring reinforced concrete (RC) walls under blast loading. Different blast-loading scenarios were realized by varying the charge weight and the standoff distance. The dynamic loading of the wall was characterized with pressure sensors complemented by numerical simulations using the APOLLO Blastsimulator and ConWep. High speed digital image correlation (DIC) was implemented in combination with multiple acceleration sensors to observe the dynamic deflection of the walls during the loading and to determine the residual deformation after the loading had ceased. In addition, one test specimen was instrumented with fiber optic sensor cables. These fiber optic sensors were used for distributed acoustic sensing (DAS) delivering information on dynamics of compression and tension cycles from within the structure. Additionally, the local damage pattern emerging during the series of blasts was determined via distributed fiber optic strain sensing (DSS) to enable the characterization of visual and non-visual damage to the structure. The obtained information was compared to results by an ultrasound structure-scanner. KW - Blast testing KW - Reinforced concrete KW - NDT methods KW - Fiber optic sensing KW - DIC KW - Numerical simulations KW - APOLLO Blastsimulator PY - 2025 DO - https://doi.org/10.1177/20414196251353795 SN - 2041-4196 SP - 1 EP - 31 PB - Sage Publications AN - OPUS4-63832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Bernauer, F. A1 - Niederleithinger, Ernst A1 - Igel, H. A1 - Hadziioannou, C. T1 - Assessment of prestress loss in a large-scale concrete bridge model under outdoor condition N2 - Environmental conditions affect the accuracy of field measurements used to monitor civil structures. Previous studies have shown that measured dynamic responses often lack the sensitivity needed for effective localized damage detection. To address this issue, our study focuses on distinguishing environmental effects from damage related effects in measured data to enhance vibration-based damage identification methods. Experimentally, the problem of prestress loss in a prestressed concrete bridge model was examined. By adjusting the pre-stressing force in a large-scale concrete bridge model, cracking phenomena were observed. To demonstrate field monitoring of a large-scale prestressed structure, noise recording was performed and the measurement data was analyzed with operational modal analysis. Additionally, ultrasonic testing, known for its high sensitivity in damage localization, was used to cross-check the structural damage. Seismic and coda wave interferometry were also employed to estimate wave velocities, providing insights into the level of prestress loss and temperature sensitivity. Ultimately, these measurable wave properties help to overcome the uncertainties associated with traditional vibration-based damage detection methods. T2 - EVACES 2025 CY - Porto, Portugal DA - 02.07.2025 KW - Prestress Loss KW - NDT KW - Ambient Vibration KW - Ultrasonic Testing KW - Coda Wave Interferometry KW - Seismic Interferometry PY - 2025 SN - 978-3-031-96105-2 DO - https://doi.org/10.1007/978-3-031-96106-9_20 VL - 675 SP - 181 EP - 189 PB - Springer Nature CY - Cham AN - OPUS4-64212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Hüsken, Götz T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556367 SP - 1 EP - 12 AN - OPUS4-55636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 AN - OPUS4-55637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Strangfeld, Christoph A1 - Robens-Radermacher, Annika A1 - von Werder, Julia A1 - Weigel, Sandra A1 - Mezhov, Alexander T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 3: Innovative Technologien N2 - Innovationen sind der Treiber des technologischen Fortschritts. Durch die Anwendung innovativer Technologien, Produktionsverfahren und neuer Materialien können Effizienzsteigerungen erzielt werden, die sowohl zu einer Kosten- als auch Materialreduzierung führen können. Gerade vor dem Hintergrund einer nachhaltigen Entwicklung sind Innovationen der Schlüssel zu einem verantwortungsvollen Umgang mit Ressourcen und Rohstoffen. Im Rahmen des 63. DAfStb-Forschungskolloquiums (Tagungsband: DOI 10.26272/opus4-61338) an der BAM wurden innovative Ansätze im Bereich effizienter Fertigungstechnologien und neuer Materialien vorgestellt, die nachfolgend kurz zusammengefasst werden. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Additive Fertigung KW - Biorezeptive Oberflächen KW - Biopolymere PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 134 EP - 135 PB - concrete content UG CY - Schermbeck AN - OPUS4-63069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - Zustandserfassung von Spannbetonschwellen mittels akustischer Methoden N2 - Unterseitige oder innenliegende Risse bzw. Gefügeschäden in Spannbetonschwellen können durch Sichtprüfung häufig nicht festgestellt werden. Mit zerstörungsfreien Prüfverfahren werden diese Schäden und deren räumliche Ausdehnung visualisiert und einer quantitativen Analyse unterzogen. Das Ultraschallverfahren kann zusätzlich die Tiefenlage von Rissen innerhalb der Schwellen feststellen. Auch das Impakt-Echo-Verfahren zeigt im Signalbild eine klare Abhängigkeit vom Schwellenzustand. Durch eine neuartige luftgekoppelte Signalanregung, die keinen mechanischen Kontakt zur Oberfläche benötigt, kann dieses Verfahren auf Prüfzügen bei hohen Fahrgeschwindigkeiten eingesetzt werden. KW - Spannbetonschwellen KW - Ultraschall KW - Impakt-Echo KW - Zustandsbewertung PY - 2026 IS - 01 SP - 45 EP - 49 PB - DVV Media Group GmbH | Eurailpress CY - Hamburg AN - OPUS4-65307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Embedded Sensors for Quality Control and Structural Integrity Monitoring of Large-scale 3DCP Structures N2 - In extrusion-based 3D concrete printing (3DCP), addressing challenges related to safety, reliability, and quality control is crucial for widespread adoption. Yet current limitations in monitoring material properties during and after printing hinder the development of effective 3DCP guidelines. Therefore, the development of an inline sensing system capable of real-time monitoring and adjustment of process parameters is necessary to overcome these challenges. Building upon an existing inline sensing system developed by BAM, which currently monitors material properties during printing and the geometry of the print post-extrusion, this study extends its capabilities to post-extrusion monitoring using embedded piezoelectric (PZT) sensors. These PZT sensors provide localized measurements of material changes through electrical impedance (EI) measurements without disrupting the printing process. By embedding these sensors in 3D printed structures, continuous monitoring is achieved from layer deposition through 1-day of hydration. To achieve this, initially, PZT sensors were developed with multiple layers of protective coatings. Two different 3D printed mixtures, each with different hydration behaviors, were utilized, and PZT sensors were strategically placed between printed layers to maintain their integrity. EI measurements were collected continuously from printing through 1 day of hydration. Analysis of amplitude and frequency changes in the EI response spectrum provided insights into material behavior post-printing. The study highlights how continuous monitoring of frequency and conductance can track structural builtup and property development of the material. Rapid changes in conductance measurements, immediately post-printing indicate swift structural built-up, while key hydration phases are reflected in frequency measurements. T2 - 34th Annual Conference and Exhibition on Non Destructive Evaluation & Enabling Technologies CY - Chennai, India DA - 12.12.2024 KW - Embedded Sensors KW - 3D Concrete Printing KW - Quality Control KW - Inline Sensing KW - Structural Integrity PY - 2025 SP - 1 EP - 8 PB - Springer Nature CY - Heidelberg AN - OPUS4-65305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Wiehle, Philipp T1 - Closure of "Quantification of moisture content in earth block masonry under natural climatic conditions" N2 - In January 2025, the research paper “Quantification of moisture content in earth block masonry under natural climatic conditions” was published in Construction and Building Materials. The central theme was the moisture monitoring of a masonry wall made of unstabilised earth blocks over a period of around 18 months. The experimental results were compared to WUFI simulations, and the moisture transport in layered wall constructions was eventually studied in WUFI. Prof. Janssen discussed this publication in Construction and Building Materials. He raised concerns about the experiments and modelling of moisture transport. In this closure, the capillary adsorption coefficient was recalculated, and deviations from the initial value were quantified. Sensitivity analyses were conducted in WUFI to evaluate the influence of different water vapour resistances and water adsorption coefficients. The resulting moisture transport was then compared to material moisture profiles measured using 1H NMR relaxometry. Finally, the water adsorption behaviour of different earth materials is discussed in respect to material moisture and corresponding relative humidity. KW - Earth masonry KW - Moisture transport KW - Capillary water absorption KW - Embedded humidity sensors KW - NMR KW - WUFI KW - Material moisture KW - Water vapour diffusion resistance KW - Sustainable building materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637569 DO - https://doi.org/10.1016/j.conbuildmat.2025.142552 SN - 0950-0618 VL - 491 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-63756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Johann, Sergej A1 - Baensch, Franziska A1 - Sturm, Patrick A1 - Tiebe, Carlo A1 - Pötschke, Samuel A1 - Lay, Vera ED - Holl, H. T1 - HF RFID-based measurement comparison for method optimization in M2 concrete and alkali-activated mortars N2 - Monitoring of repositories for radioactive waste requires techniques which can be applied long-term under harsh conditions. In this work, the reliability and suitability of materials and a capacitive sensor for measuring relative humidity are investigated, which are to be embedded in the special concrete components for the closure structures of underground repository. Preliminary tests with accelerated aging of the materials used, validation of the sensors under difficult conditions, investigations of the surfaces after aging by pH 14 solution, defined exposure of the sensors in a climatic chamber and the microscope images are discussed. The results will be used for further development and optimization of the RFID based sensor systems which can be applied to monitor the condition of different building structures without cabling. T2 - 37th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Alkali-activated mortars KW - Passive sensor interface KW - RFID KW - Structural health monitoring KW - Smart structures PY - 2022 DO - https://doi.org/10.1016/j.matpr.2022.03.465 SN - 2214-7853 VL - 62 IS - 5 SP - 2571 EP - 2576 PB - Elsevier CY - Amsterdam AN - OPUS4-54697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Multi-sensor conception for safe sealing structures in underground repositories N2 - The project "SealWasteSafe" of the Bundesanstalt für Materialforschung und -prüfung (Berlin) deals with sealing structures applied for underground disposal of nuclear waste from two perspectives: material improvement for application in sealing constructions and feasibility study regarding multi-sensor approaches to ensure quality assurance and long-term monitoring. One specimen of 150 l made of alkali-activated material, which was found innovative and suitable for sealing constructions based on preliminary laboratory studies, and another one made of conventional salt concrete, are manufactured with an integrated multi-sensory setup for quality assurance and long-term-monitoring. The specimens were left in their cast form and additionally thermally insulated to simulate the situation in the repository. The multi-sensory concept comprises RFID technology embedded in the specimens suppling material temperature and moisture measurements, integrated distributed fibre optic sensing allowing strain measurement and acoustic emission testing for monitoring crack formation. Overall, the suitability and the functionality of the sensors embedded into and attached to strongly alkaline (pH > 13 for the AAM) and salt corrosive (NaCl) environment was proven for the first 672 h. First RFID measurement succeeded after 626 h for the alkali-activated material and after 192 h for the conventional salt concrete. Strain measurement based on fibre optic sensing turned out the alkali-activated material (> 1 mm/m) undergoing approximately twice the compression strain as the salt concrete (< 0.5 mm/m). In contrast, the acoustic emission first and single hits representing crack formation in numbers, was found for alkali-activated material half of that detected at the salt concrete. T2 - SMIRT 26 CY - Berlin, Germany DA - 10.07.2022 KW - SealWasteSafe KW - Monitoring KW - Acoustic emission KW - Fibre optic sensing KW - RFID technology KW - Alkali-activated material PY - 2022 AN - OPUS4-55372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jägle, Eva A1 - Tuladhar, Rujika A1 - Niederleithinger, Ernst A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Gehlen, Christoph A1 - Timothy, Jithender J. T1 - Evaluation of ultrasonic signals collected from laboratory concrete specimens: Preprocessing and analysis with coda wave interferometry N2 - Efficient maintenance of infrastructure relies on monitoring and assessment of its condition. New technologies and methods thereby enable a deeper understanding of the materials used and of the structures built. Coda Wave Interferometry (CWI) is currently explored for continuous monitoring of reinforced concrete structures as well as material testing. This ultrasound-based method is sensitive to even small material alterations and therefore suitable for the detection of initial damage stages. Herein, a step-by-step procedure for the evaluation of ultrasonic signals with CWI methods is presented. The described procedure is proposed for ultrasonic signals collected with embedded ultrasonic transducers with a center frequency of 50 kHz to 70 kHz from prism-shaped concrete specimen with dimensions of 400 mm x 100 mm x 100 mm. The raw ultrasonic signal, preprocessing and CWI analysis are described and influences of parameters within the analysis are discussed. The presented procedure allows systematic and comparable analysis of ultrasonic signals generated with similar conditions and therefore contributes to the application of CWI methods for structural health monitoring and material testing. KW - Ultrasound KW - Concrete KW - Coda wave interferometry KW - Structural health monitoring PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656027 DO - https://doi.org/10.1016/j.mex.2026.103811 SN - 2215-0161 VL - 16 SP - 1 EP - 19 PB - Elsevier B.V. AN - OPUS4-65602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, S. A1 - Braml, T. A1 - Kainz, C. A1 - Maack, Stefan A1 - Taffe, A. T1 - Guidance on inspection-supported reliability assessment of existing bridges in Germany N2 - This contribution is intended to disseminate the contents of a national recommendation for Action draft for the inspection-based reliability analysis of existing bridges. The focus is on the utilization of non-destructive testing methods for verifications in both the ultimate and the serviceability Limit states. First, the contents of the developed recommendation for action are outlined. The Guideline covers the process from the purposeful definition of inspection strategies via the quality assessment of measured information to the partial factor-based assessment under consideration of qualityevaluated on-site inspection results. Secondly, the concept of the drafted recommendation for action is demonstrated using a prestressed concrete bridge as a case study. T2 - IABSE Symposium Tokyo 2025 CY - Tokyo, Nippon DA - 18.05.2025 KW - Life management KW - Brücken KW - Non-destructive testing KW - Civil engineering KW - State-of-the-art PY - 2025 DO - https://doi.org/10.1080/10168664.2024.2363597 VL - 34 IS - 3 SP - 1 EP - 8 AN - OPUS4-65630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -