TY - JOUR A1 - Jägle, Eva A1 - Tuladhar, Rujika A1 - Niederleithinger, Ernst A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Gehlen, Christoph A1 - Timothy, Jithender J. T1 - Evaluation of ultrasonic signals collected from laboratory concrete specimens: Preprocessing and analysis with coda wave interferometry N2 - Efficient maintenance of infrastructure relies on monitoring and assessment of its condition. New technologies and methods thereby enable a deeper understanding of the materials used and of the structures built. Coda Wave Interferometry (CWI) is currently explored for continuous monitoring of reinforced concrete structures as well as material testing. This ultrasound-based method is sensitive to even small material alterations and therefore suitable for the detection of initial damage stages. Herein, a step-by-step procedure for the evaluation of ultrasonic signals with CWI methods is presented. The described procedure is proposed for ultrasonic signals collected with embedded ultrasonic transducers with a center frequency of 50 kHz to 70 kHz from prism-shaped concrete specimen with dimensions of 400 mm x 100 mm x 100 mm. The raw ultrasonic signal, preprocessing and CWI analysis are described and influences of parameters within the analysis are discussed. The presented procedure allows systematic and comparable analysis of ultrasonic signals generated with similar conditions and therefore contributes to the application of CWI methods for structural health monitoring and material testing. KW - Ultrasound KW - Concrete KW - Coda wave interferometry KW - Structural health monitoring PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656027 DO - https://doi.org/10.1016/j.mex.2026.103811 SN - 2215-0161 VL - 16 SP - 1 EP - 19 PB - Elsevier B.V. AN - OPUS4-65602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dominguez-Bureos, Marco A1 - Sens-Schönfelder, Christoph A1 - Niederleithinger, Ernst A1 - Hadziioannou, Céline T1 - Stress- and Time-dependent Variations of Elastic Properties for Integrity Assessment in a Reinforced Concrete Test Bridge N2 - In lab experiments, it has been observed that the stress–and time-dependent elastic properties of a complex material at a structural scale perform accordingly to its composition at a microstructural level. We seek complementary practices to the current wavefield-based non-destructive testing techniques to assess not only the integrity level of civil structures but also the microstructural elements that contribute to it. In this paper, we study the systematic evolution of elastic properties of concrete as an alternative to investigate the density of micro imperfections in an outdoor-conditioned concrete structure. We estimate 5-second relative velocity changes in four locations on a Test bridge subjected to the action of vertical impulsive sources, at different prestressing levels (dynamic effects at different static conditions). We describe the structure’s stress- and time-dependent elastic response by means of acoustoelastic effect and Slow-dynamic processes, respectively. We also estimate the conventional ultrasound pulse velocity and perform a cooperative integrity analysis of the structure using the three elastic phenomena. Our findings reveal: 1) The presence of soft microstructures and their orientation’s influence on the acoustoelastic effect and Slow-dynamics in field-conditioned concrete structures. 2) The relation of low ultrasound pulse velocities with high acoustoelastic effect and high magnitudes and variability of Slow-dynamics. 3) Different elastic behaviours on the north and south spans of the bridge, suggesting different heterogeneity levels on the analysed locations of the concrete beam. KW - Concrete KW - Ultrasound KW - Nonlinear KW - Elastic properties KW - Damage PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640064 DO - https://doi.org/10.1007/s10921-025-01257-y SN - 0195-9298 VL - 44 IS - 4 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-64006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roumia, N. A1 - Niederleithinger, Ernst A1 - Mazotti, C. T1 - Post-tensioned concrete inspection and imaging using 2D and 3D Dry Point Contact ultrasound array N2 - by the asset owners. Advancements were introduced to the method by distributing numerous shear horizontal Dry Point Contact (DPC) transducers in a uniform way, forming a linear array that allows for immediate two-dimensional imaging of the subsurface using Synthetic Aperture Focusing Technique (SAFT). Recent developments were implemented, allowing for the full potential use of the array by means of three-dimensionaldata acquisition instead of two-dimensional. This work provides a practical comparison between the 2D Linear scanning mode and the newly introduced 3D Matrix scanning mode regarding the tendon duct inspection, grouting quality, and reinforcement localization. Imaging the subsurface was performed through research-oriented software, namely InterSAFT, which allows for 2D and 3D imaging using Linear and Matrix data acquisitions. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Ultrasound KW - Imaging KW - Concrete KW - SAFT PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642551 DO - https://doi.org/10.58286/31690 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 4 PB - ndt.net AN - OPUS4-64255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Emerging technologies for non destructive testing and monitoring of concrete structures in nuclear facilities N2 - For a long time, practical application of non-destructive testing in civil engineering has been limited on simple (but useful) methods such as rebound hammers, ultrasonic pulse velocity measurements, rebar detectors or potential mapping. Since the late 1990ies new methods and devices have been developed for geometry and damage detection, including radar and ultrasonic echo array techniques which brought progress in condition assessment of buildings and infrastructure assets. However, there are still gaps, especially for massive concrete structures used in nuclear facilities, including lack of penetration depth, resolution, or translation of NDT parameters to engineering properties. Recent research tries to fill these gaps. Currently, new ultrasonic devices with greater penetration depth and better resolution depth are developed, including imaging methods revealing greater details of the interior of concrete constructions. Ultrasonic technologies are also extended to nonlinear methods providing baseline free damage assessment and monitoring capabilities. Another example of a technique with a huge potential for concrete constructions is muon tomography, where first field experiments are underway. A review of the potential and limitations of these methods will be given in the presentation. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - NDT-CE KW - Ultrasound KW - Muography KW - Concrete KW - Emerging PY - 2025 AN - OPUS4-63003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Technological and Regulatory Constraints on the Use of Structural Health Monitoring - Our Experience with SHM for Hydrogen Pressure Vessels N2 - Structural Health Monitoring (SHM) is seen as a key component of NDT 4.0. The aim is to replace labour- and cost-intensive periodic inspections with integrated sensor technology and automated data evaluation, and to increase the operational safety and reliability of critical components. Although SHM is already being used to monitor infrastructure components, approaches for technical structures and components have not yet left the laboratory scale, despite intensive efforts. This is particularly the case for aircraft components, pipelines and components in the chemical and process industries. As part of a publicly funded joint project, BAM has attempted to supplement or replace the legally required periodic inspection of high-pressure hydrogen storage tanks with SHM. With regard to a real laboratory "hydrogen refuelling station", different sensor concepts were applied to type IV pressure vessels and the vessels were subjected to accelerated ageing by pressure cycling. The applied monitoring methods were validated against different failure mechanisms. The contribution presents the results of the project and discusses the specific challenges of using SHM approaches in practice. In addition to describing the technological challenges of replacing periodic inspections with SHM, the talk addresses the legal aspects for the operation of pilot plants and real laboratories. As artificial intelligence and machine learning methods are favoured for signal processing, evaluation and assessment of SHM measurement data, the impact of the European AI Act as the first legal framework for AI is also discussed. T2 - SYSINT 2025 CY - Bremen, Germany DA - 04.06.2025 KW - Pressure vessels KW - Structural health monitoring KW - Ultrasound PY - 2025 AN - OPUS4-64526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - New Approaches for Mechanized Rail Testing N2 - The changes in the use and maintenance of track systems poses new challenges for the periodic mechanized in-service testing of rails using ultrasound and eddy current. The methods currently applied have been used since decades with only minor changes. To face the new challenges generated by modern drive systems, higher speeds, heavier loads adapted techniques have to be developed to detect new defect types and artefacts generated by new production methods. Especially the area where rolling contact fatigue takes place is under focus. Going beyond the standard conventional ultrasound setups used since the 1950 enables a more detailed detection and classification of rail defects and size estimation. Eddy current methods are applied for surface crack detection and head check depth quantification at the gauge corner of railway tracks. An extension of the tested zone to the running surface uncloses rail defect signal types other than head checks to be detected and estimated in type and size. For the automated evaluation of the recorded data algorithms based on artificial intelligence being trained based on simulation will be applied. Typically, the testing parameter vary depending on the track condition and the probe wear. To identify variables and parameters which have a significant influence on the overall performance of the test run modelling of the setup can be used. Actual developments will be presented in this talk T2 - WCNDT 2024 CY - Incheom, Korea DA - 27.05.2024 KW - Railway KW - Ultrasound KW - Simulation KW - Eddy current KW - Artificial intelligence PY - 2024 AN - OPUS4-61033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Experimental validation of an inverse method for defect reconstruction in a two-dimensional waveguide model N2 - Defect reconstruction is essential in non-destructive testing and structural health monitoring with guided ultrasonic waves. This paper presents an algorithm for reconstructing notches in steel plates, which can be seen as artificial defects representing cracks by comparing measured results with those from a simulation model. The model contains a parameterized notch, and its geometrical parameters are to be reconstructed. While the algorithm is formulated and presented in a general notation, a special case of guided wave propagation is used to investigate one of the simplest possible simulation models that discretizes only the cross section of the steel plate. An efficient simulation model of the plate cross section is obtained by the semi-analytical scaled boundary finite element method. The reconstruction algorithm applied is gradient-based, and algorithmic differentiation calculates the gradient. The dedicated experimental setup excites nearly plane wave fronts propagating orthogonal to the notch. A scanning laser Doppler vibrometer records the velocity field at certain points on the plate surface as input to the reconstruction algorithm. Using two plates with notches of different depths, it is demonstrated that accurate geometry reconstruction is possible. KW - Ultrasound KW - Waveguides KW - Symbolic computation KW - Optimization problems PY - 2024 DO - https://doi.org/10.1121/10.0025469 SN - 0001-4966 VL - 155 IS - 6 SP - 3794 EP - 3806 PB - Acoustical Society of America (ASA) AN - OPUS4-60325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, T. A1 - Bertola, N. A1 - Epple, Niklas A1 - Bruehwiler, E. A1 - Niederleithinger, Ernst T1 - Combined Passive and Active Ultrasonic Stress Wave Monitoring of Concrete Structures: An Overview of Data Analysis Techniques and Their Applications and Limitations N2 - Combined passive ultrasonic (US) stress wave [better known as acoustic emission (AE)] and active US stress wave monitoring has been shown to provide a more holistic picture of ongoing fracture processes, damage progression, as well as slowly occurring aging and degradation mechanisms in concrete structures. Traditionally, different data analysis techniques have been used to analyze the data generated from these two monitoring techniques. For passive US stress wave monitoring, waveform amplitudes, hit rates, source localization, and b-value analysis, among others, have been used to detect and locate cracking. On the other hand, amplitude tracking, magnitude squared coherence (MSC), and coda wave interferometry (CWI) are examples of analyses that have been employed for active US stress wave monitoring. In this paper, we explore some of these data analysis techniques and show where their respective applications and limitations might be. After providing an overview of the monitoring approach and the different data analysis techniques, results and observations from selected laboratory experiments are discussed. Finally, suggestions for further work are proposed. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 11.06.2024 KW - Ultrasound KW - Acoustic emission KW - Concrete KW - Stress PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604687 UR - https://www.ndt.net/article/ewshm2024/papers/824_manuscript.pdf DO - https://doi.org/10.58286/29863 SN - 1435-4934 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan T1 - Improving onset picking in ultrasonic testing by using a spectral entropy criterion N2 - In ultrasonic testing, material and structural properties of a specimen can be derived from the time-of-flight (ToF). Using signal features, such as the first peak or envelope maximum, to calculate the ToF is error-prone in multipath arrangements or dispersive and attenuating materials, which is not the case for the signal onset. Borrowing from seismology, researchers used the Akaike information criterion (AIC) picker to automatically determine onset times. The most commonly used formulation, Maeda's AIC picker, is reassessed and found to be based on inappropriate assumptions for signals often used in ultrasonic testing and dependent on arbitrary parameters. Consequently, an onset picker for ultrasonic through-transmission measurements is proposed, based on a spectral entropy criterion (SEC) to model the signal using the AIC framework. This SEC picker takes into account the spectral properties of the ultrasonic signal and is virtually free of arbitrary parameters. Synthetic and experimental data are used to compare the performance of SEC and AIC pickers. It is shown that the accuracy of onset picking is improved for densely sampled data. KW - Akaike information criterion picker KW - Nondestructive testing KW - Ultrasound KW - Time of flight PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594284 UR - https://pubs.aip.org/asa/jasa/article/155/1/544/3061576/Improving-onset-picking-in-ultrasonic-testing-by DO - https://doi.org/10.1121/10.0024337 SN - 0001-4966 VL - 155 IS - 1 SP - 544 EP - 554 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-59428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Elastic Reverse Time Migration for Improved Ultrasonic Imaging of Concrete Constructions N2 - The ageing concrete infrastructure worldwide requires a thorough inspection and assessment. The traditional visual and tap testing methods required by many national and international standard have been meanwhile amended by more sophisticated tools like ultrasonic or radar echo technologies. While they can provide a much more detailed image of the interiors of concrete constructions, there are still several unsolved testing tasks on the wish list, such as the reliable sizing of internal objects, e.g. tendon ducts. Reverse Time Migration (RTM) is an imaging technique which is in use in the oil and gas industry for the exploration of new resources with seismic waves as a standard tool. Since about ten years there has been R&D effort to use RTM for imaging of ultrasonic echo data. As it uses the entire wavefield, RTM has some advantages compared to traditional SAFT, e.g. the ability to image vertical structures or the backside of objects. However, this comes with the cost of having to perform full wavefield simulations. We have adopted, improved, and used open source 2D full elastic codes (P/SV waves and SH waves) from geophysics to evaluate the capabilities and limitations of RTM for the imaging of certain features in concrete constructions. We can show the advantages of SH-wave RTM in comparison to SAFT, acoustic RTM and P/SV-based RTM. The findings are demonstrated based on simulated and real data, using a reference test specimen available at BAM. Position and diameter of tendon ducts have been determined with a sub-cm accuracy. T2 - ISNT NDE 2024 CY - Chennai, India DA - 12.12.2024 KW - NDT-CE KW - Ultrasound KW - Imaging KW - Reverse Time Migration KW - Concrete KW - RTM PY - 2024 AN - OPUS4-62203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -