TY - CONF A1 - Epple, Niklas T1 - Monitoring of bridges with coda waves - first steps towards an imaging strategy N2 - Monitoring of concrete structures is of utmost importance in maintenance and preservation of infrastructure. As a part of the DFG research group CoDA (Concrete Damage Assessment by Coda Waves), the works within this PhD project aim for identification of damage sensitive parameters extracted from ultrasonic measurements obtained with embedded sensors, the determination of environmental (reversible) influences on the signal and the localisation of damaged areas. The main technique used for the detection of changes in the monitored material is the so-called Coda Wave Interferometry (CWI). It uses the later part of the ultrasonic recording for the detection of small changes in the sensed area and the calculation of a relative velocity change. Using this technique we can show that we are able to detect changes in concrete temperature with ultrasound measurements. This enables temperature correction for ultrasound monitoring with embedded sensors. The crucial point for imaging and localisation with coda waves is the calculation of the so-called sensitivity kernels. We propose the application of numerical wave simulations for the kernel calculations instead of the commonly used diffusivity equation. Using finite-difference wave modelling code from our DFG project partners we are able to calculate those Kernels and first results are shown in this presentation. The major task for the second year will be the development and implementation of the inversion algorithm as well as the preparation of validation experiments. T2 - Doktorandenseminar BAM Abt. 8 CY - Berlin, Germany DA - 30.03.2020 KW - Ultrasound KW - Non-destructive testing KW - Numerical modelling KW - Structural health monitoring PY - 2020 AN - OPUS4-50624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Puthiyaveettil, N. A1 - Thomas, K. R. A1 - Myrach, Philipp A1 - Ziegler, Mathias A1 - Rajagopal, P. A1 - Balasubramaniamam, K. T1 - Defect detection in steel bars up to 600 °C using laser line thermography N2 - Crack detection in steel bars at high surface temperatures is a critical problem in any manufacturing industry. Surface breaking cracks are the major problems during the billet casting. Many NDT techniques are proven its capability in crack detection at room temperature. Here, we are demonstrating the possibility of exposure of cracks using laser line thermography at higher surface temperatures (up to 600 °C). A continuous-wave (CW) laser is used to excite the sample kept at higher surface temperatures. The temperature distribution over the sample due to the laser line scanning is captured using a temperature calibrated infrared (IR) thermal camera. The response of the sample temperature in crack detection is investigated using a validated FE model. The impact of the oxide layer in crack detection is investigated by using two types of samples; one without any oxide layer and the second is with the oxide layer. The influence of laser power in the detection of defects at high temperatures is studied. 3D numerical models were developed for the cases; when the sample is with oxide layer and without any oxide layer for a better understanding of physics. The surface temperature rise due to laser heating is higher for the scaled sample compared to the no-scale sample. The presence of the oxide layer above the parent metal will reduce the reflectivity of the surface. Lower reflectivity will lead to increased absorption of incident energy so that the surface temperature rise will be higher than the surface with no scale. Thermal contrast linearly depends on laser power, which means higher laser power will increase the defect detectability even at a higher surface temperature. KW - Laser thermography KW - High temperature KW - Modeling KW - Surface cracks KW - Non-destructive testing PY - 2020 DO - https://doi.org/10.1016/j.infrared.2020.103565 SN - 1350-4495 VL - 111 SP - 103565 PB - Elsevier B.V. AN - OPUS4-51573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Paul, A. A1 - Ziegler, Mathias T1 - Pulse-compression laser thermography using a modified Barker code: Enhanced detection of subsurface defects N2 - Pulse-compression thermography is an emerging technique that has shown versatility by combination of pulsed and lock-in thermography. Accordingly, several aspects of this technique are still unexplored, and some others not fully developed yet. Barker codes were widely used in radar applications due to their simplicity and their optimum autocorrelation function. Nevertheless, applications were limited by the amplitude of the sidelobes present in the autocorrelation function and therefore, several filters have been developed which aim to reduce the sidelobes. However, the filters usually depend on empirical parameters which must be determined for each application. A better alternative would improve the applicability of the Barker codes. In this work, we further develop the pulse-compression thermography technique by introducing a 13-bit modified Barker code (mBC): This allows to drastically reduce the sidelobes characteristic of the 13-bit Barker code (BC). Consequently, the thermographic impulse response, obtained by cross-correlation, is almost free of such sidelobes. Deeper defects become easier to detect in comparison with using a 13-bit Barker code. Numerical simulations using the finite element method are used for comparison and experimental measurements are performed in a sample of steel grade St 37 with machined notches of three different depths: 2 mm, 4 mm and 6 mm. T2 - SPIE Defense + Commercial Sensing 2021 CY - Online meeting DA - 13.04.2021 KW - Pulse-compression laser thermography KW - Barker codes KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1117/12.2586078 SN - 0277-786X VL - 11743 SP - 1 EP - 11 PB - SPIE CY - Bellingham, Wash. AN - OPUS4-53247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Paul, A. A1 - Ziegler, Mathias T1 - Pulse-compression laser thermography using a modified Barker code: Enhanced detection of subsurface defects N2 - Pulse-compression thermography is an emerging technique that has shown versatility by combination of pulsed and lock-in thermography. Accordingly, several aspects of this technique are still unexplored, and some others not fully developed yet. Barker codes were widely used in radar applications due to their simplicity and their optimum autocorrelation function. Nevertheless, applications were limited by the amplitude of the sidelobes present in the autocorrelation function and therefore, several filters have been developed which aim to reduce the sidelobes. However, the filters usually depend on empirical parameters which must be determined for each application. A better alternative would improve the applicability of the Barker codes. In this work, we further develop the pulse-compression thermography technique by introducing a 13-bit modified Barker code (mBC): This allows to drastically reduce the sidelobes characteristic of the 13-bit Barker code (BC). Consequently, the thermographic impulse response, obtained by cross-correlation, is almost free of such sidelobes. Deeper defects become easier to detect in comparison with using a 13-bit Barker code. Numerical simulations using the finite element method are used for comparison and experimental measurements are performed in a sample of steel grade St 37 with machined notches of three different depths: 2 mm, 4 mm and 6 mm. T2 - SPIE Defense + Commercial Sensing 2021 CY - Online meeting DA - 13.04.2021 KW - Pulse-compression laser thermography KW - Barker codes KW - Non-destructive testing PY - 2021 AN - OPUS4-53249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Uncertainty quantification for a sparse machine learning (ML) data set in non-destructive testing in civil engineering (NDT-CE) N2 - ML has been successfully applied to solve many NDT-CE tasks. This is usually demonstrated with performance metrics that evaluate the model as a whole based on a given set of data. However, since in most cases the creation of reference data is extremely expensive, the data used is generally much sparser than in other areas, such as e-commerce. As a result, performance indicators often do not reflect the practical applicability of the ML model. Estimates that quantify transferability from one case to another are necessary to meet this challenge and pave the way for real world applications. In this contribution we invetigate the uncertainty of ML in new NDT-CE scenarios. For this purpose, we have extended an existing training data set for the classification of corrosion damage by a new case study. Our data set includes half-cell potential mapping and ground-penetrating radar measurements. The measurements were performed on large-area concrete samples with built-in chloride-induced corrosion of reinforcement. The experiment simulated the entire life cycle of chloride induced exposed concrete components in the laboratory. The unique ability to monitor deterioration and initiate targeted corrosion initiation allowed the data to be labelled - which is crucial to ML. To investigate transferability, we extend our data by including new design features of the test specimen and environmental conditions. This allows to express the change of these features in new scenarios as uncertainties using statistical methods. We compare different sampling and statistical distribution-based approaches and show how these methods can be used to close knowledge gaps of ML models in NDT. T2 - EGU General Assembly 2021 CY - Online meeting DA - 19.04.2021 KW - Data fusion KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.5194/egusphere-egu21-8798 AN - OPUS4-54125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Non-Destructive Testing of Composite Pressure Vessels using Conventional and High-Frequency Eddy Current Technique N2 - Pressure vessels for the transport of hazardous gases are subjected to a hydraulic internal pressure test. Basis for the design of metallic pressure vessels is the fatigue strength according to Wöhler, whereby the number of load changes can be equated with the number of filling / emptying cycles of the pressure vessel. Metallic pressure vessels are increasingly replaced by composite pressure vessels due to the weight savings. However, at composite preasure vessels it is not possible to conclude from the number of load cycles on the fatigue strength, because composite pressure vessels are ageing even at constant internal pressure. Non-destructive conventional and high frequency eddy current testing of the metallic liner and load bearing CFRP layer are presented as an alternative to hydraulic internal pressure test. T2 - TAHYA Workshop CY - Online meeting DA - 02.06.2021 KW - Non-destructive testing KW - Composite preasure vessel KW - Eddy currnet testing PY - 2021 AN - OPUS4-52856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schweitzer, T. A1 - Hörmann, M. A1 - Bühling, Benjamin A1 - Bobusch, B. T1 - Switching Action of a Bistable Fluidic Amplifier for Ultrasonic Testing N2 - Air-coupled ultrasonic testing is widely used in the industry for the non-destructive testing of compound materials. It provides a fast and efficient way to inspect large concrete civil infrastructures for damage that might lead to catastrophic failure. Due to the large penetration depths required for concrete structures, the use of traditional piezoelectric transducer requires high power electric systems. In this study, a novel fluidic transducer based on a bistable fluidic amplifier is investigated. Previous experiments have shown that the switching action of the device produces a high-power broadband ultrasonic signal. This study will provide further insight into the switching behaviour of the fluidic switch. Therefore, parametric CFD simulations based on compressible supersonic RANS simulations were performed, varying the inlet pressure and velocity profiles for the control flow. Switching times are analyzed with different methods, and it was found that These are mostly independent of the slope of the velocity profile at the control port. Furthermore, it was found that an inversely proportional relationship exists between flow velocity in the throat and the switching time. The results agree with the theoretical background established by experimental studies that can be found in the literature. KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices KW - Computational fluid dynamics KW - Concrete KW - Bistable fluidic amplifier PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525115 DO - https://doi.org/10.3390/fluids6050171 SN - 2311-5521 VL - 6 IS - 5 SP - 171 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kling e Silva, L. A1 - Almeida, G. A1 - Kadoke, Daniel A1 - Daum, Werner A1 - Ribeiro Pereira, G. T1 - Automation of pipe defect detection and characterization by structured light N2 - High quality tubular products are essential to the oil and gas industry. Quality control during their production focuses on the non-destructive detection of surface defects. The structured light technique is a candidate for the challenge to detect, monitor and evaluate such defects in real-time. In the present study the automatic processing of structured light measurements is performed and validated. The algorithm for the automatic Analysis of inspection data has an advantage over current data evaluation methods based on individual assessments of operators. KW - Non-destructive testing KW - Data processing KW - Defect evaluation KW - Materials evaluation KW - Structured light scanning (SLS) PY - 2021 DO - https://doi.org/10.1515/mt-2020-0008 SN - 0033-8230 VL - 63 IS - 1 SP - 55 EP - 61 PB - Walter de Gruyter GmbH CY - Berlin/ Boston AN - OPUS4-52124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dymkin, G. Y. A1 - Konshina, V. N. A1 - Jaenisch, Gerd-Rüdiger T1 - Оперативная характеристика обнаружения как метод оценки достоверности неразрушающего контроля T1 - Requirements for Accreditation Appraisal of NDT Laboratories in Nuclear Power Industry N2 - The operational characteristics of detection have been successfully applied for many years in assessing the reliability of non-destructive testing. The main problems for their use, as in the application of any of the methods for assessing the reliability, are the lack of information about the actual defect situation and the limited number of defects in the samples of the objects of control. An additional problem of constructing an operational characteristic of detection is the lack of information about the size of defects and the lack of a universal size for various types of defects. The article summarizes the experience of constructing operational characteristics based on the results of ultrasonic testing. N2 - Оперативные характеристики обнаружения в течение многих лет успешно применяют-ся при оценке достоверности неразрушающего контроля. Основными проблемами для их использования, как и при применении любого из методов оценки достоверности, яв-ляются отсутствие информации о действительной дефектной ситуации и ограниченное количество дефектов в образцах объектов контроля. Дополнительной проблемой постро-ения оперативной характеристики обнаружения является отсутствие информации о раз-мерах дефектов и отсутствие универсального размера для различных типов дефектов. В статье обобщён опыт построения оперативных характеристик по результатам ультра-звукового контроля. KW - Non-destructive testing KW - Reliability KW - Probability of detection KW - Operational characteristics KW - Comparative operational characteristics PY - 2021 DO - https://doi.org/https://doi.org/10.12737/1609-3178-2021-23-26 VL - 24 IS - 2 SP - 23 EP - 26 AN - OPUS4-53121 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zeipert, H. A1 - Claes, L. A1 - Johannesmann, S. A1 - Lugovtsova, Yevgeniya A1 - Nicolai, Marcel A1 - Prager, Jens A1 - Henning, Bernd ED - Jumar, U. T1 - An approach to adhesive bond characterisation using guided acoustic waves in multi-layered plates N2 - An approach for the non-destructive characterisation of adhesive bonds using guided ultrasonic waves is presented. Pulsed laser radiation is used to thermoacoustically excite broadband ultrasonic waves in a multi-layered sample, consisting of a metal plate adhesively joined to a polymeric layer using synthetic resin. The resulting signals are received by a purpose-built piezoelectric transducer. Varying the distance between excitation and detection yields spatio-temporal measurement data, from which the dispersive properties of the propagating waves can be inferred using a two-dimensional Fourier transform, assuming the plates to act as coupled waveguides. Coupled multi-layered waveguides show an effect referred to as mode repulsion, where the distance between certain modes in the frequency-wavenumber domain is assumed to be a measure of coupling strength. Measurements at different stages of curing of the adhesive layer are performed and evaluated. A comparison of the results shows changes in the dispersive properties, namely an increased modal bandwidth for the fully cured sample as well as an increased modal distance. KW - Adhesive bonding KW - Guided waves KW - Non-destructive testing KW - Ultrasound PY - 2021 DO - https://doi.org/10.1515/auto-2021-0089 VL - 69 IS - 11 SP - 962 EP - 969 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-53762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Oesch, T. A1 - Mielentz, Frank A1 - Meinel, Dietmar A1 - Spyridis, P. T1 - Non-Destructive Multi-Method Assessment of Steel Fiber Orientation in Concrete N2 - Integration of fiber reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel Fiber reinforced concrete (SFRC) is the deceleration of crack growth and hence its improved sustainability. Additional benefits are associated with its structural properties, as fibers can significantly increase the ductility and the tensile strength of concrete. In some applications it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fiber reinforcement can, however, have critical disadvantages and even hinder the Performance of concrete, since it can induce an anisotropic material behavior of the mixture if the fibers are not appropriately oriented. For a safe use of SFRC in the future, reliable non-destructive testing (NDT) methods need to be identified to assess the fibers’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computed tomography have been investigated for this purpose using specially produced samples with biased or random Fiber orientations. We demonstrate the capabilities of each of these NDT techniques for fiber orientation measurements and draw conclusions based on these results about the most promising areas for future research and development. KW - Spectral induced polarization KW - Steel fiber reiniforced concrete KW - Fiber orientation KW - Non-destructive testing KW - Micro-computed tomography KW - Ultrasound PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543520 DO - https://doi.org/10.3390/app12020697 VL - 12 IS - 2 SP - 1 EP - 14 PB - MDPI CY - Basel Switzerland AN - OPUS4-54352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hauffen, J. C. A1 - Kästner, L. A1 - Ahmadi, Samim A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Learned block iterative shrinkage thresholding algorithm for photothermal super resolution imaging N2 - Block-sparse regularization is already well known in active thermal imaging and is used for multiple-measurement-based inverse problems. The main bottleneck of this method is the choice of regularization parameters which differs for each experiment. We show the benefits of using a learned block iterative shrinkage thresholding algorithm (LBISTA) that is able to learn the choice of regularization parameters, without the need to manually select them. In addition, LBISTA enables the determination of a suitable weight matrix to solve the underlying inverse problem. Therefore, in this paper we present LBISTA and compare it with state-of-the-art block iterative shrinkage thresholding using synthetically generated and experimental test data from active thermography for defect reconstruction. Our results show that the use of the learned block-sparse optimization approach provides smaller normalized mean square errors for a small fixed number of iterations. Thus, this allows us to improve the convergence speed and only needs a few iterations to generate accurate defect reconstruction in photothermal super-resolution imaging. KW - Thermography KW - Laser KW - Machine learning KW - Optimization KW - Non-destructive testing KW - NDT KW - Neural network KW - Defect reconstruction KW - Block-sparsity KW - Active thermal imaging KW - Regularization KW - Laser thermography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554598 DO - https://doi.org/10.3390/s22155533 SN - 1424-8220 VL - 22 IS - 15 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-55459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blankschän, M. A1 - Kanzler, D. A1 - Bertovic, Marija A1 - Rosenthal, Martina A1 - Liebich, R. T1 - Influence of illuminance on indication detectability during visual testing N2 - Visually detecting irregularities on components is a complex process, influenced by physical, technical, and human factors. Current standards mainly focus on illuminance, demanding highest accuracy for it, without providing scientific justification. In this research, 63 inspectors visually inspected forgings, with and without crack-like indications. The influence of illuminance on probability of detection was investigated. Therefore, illuminance was varied in three steps (200 lx, 350 lx, 500 lx). Human factors (e.g., experience, motivation) were recorded by using questionnaires. The results show no significant difference in probability of detection between the three illuminance levels. Equal probability of detection rates could be achieved at illuminances below and at the required threshold (500 lx). A difference in illuminance was found between the measurement point and the test area of the respective participant. This leads to higher assumed illuminance than present on the component. Compared with the measurement accuracy of the used illuminance meter, none of these deviations could be used to explain the similar results at different illuminance. The fact that illuminance has a significant influence in detecting indications has been disproven for this case. Whether human factors can provide explanation for the results remains unclear. This will be investigated in further research. KW - Illuminance KW - Non-destructive testing KW - Probability of detection KW - Reliability KW - Visual inspection PY - 2022 DO - https://doi.org/10.1515/mt-2022-0112 VL - 64 IS - 10 SP - 1532 EP - 1543 PB - De Gruyter AN - OPUS4-56019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scherr, J. F. A1 - Kollofrath, J. A1 - Popovics, J. S. A1 - Bühling, Benjamin A1 - Grosse, C. U. T1 - Detection of Delaminations in Concrete Plates Using a Laser Ablation Impact Echo Technique N2 - This study investigates the non-destructive detection of delaminations in concrete plates using non-contact laser ablation, instead of the conventional hammer excitation, as part of the impact echo method. We performed tests on five concrete specimens of different sizes, two of which contained artificial delaminations. A range of steel ball hammers was used as reference impulse sources, the responses of which were compared with wave excitation generated by a 7 ns pulsed 1064 nm Nd:YAG laser with 150 mJ pulse energy. Signals were recorded by surface-mounted accelerometers and two contactless methods: microphones and a laser Doppler vibrometer. The laser generates frequencies across a broad range of frequencies (0 to 150 kHz) but with much less energy than the hammers' narrower frequency spectra; the laser pulse energy transferred into the specimen is 0.07 mJ, corresponding to about 0.5 ‰ of the impulse source energy. Because of this, the thick intact plates' characteristic thickness stretch resonance frequency can be reliably detected by the hammer excitations but not when using laser excitation. However, the laser can excite low-frequency flexural vibration modes over a shallow delamination at 3 cm depth. The low-frequency flexural vibration results are verified by numerical natural frequency analysis. KW - Concrete testing KW - Defect detection KW - Lamb waves KW - Impact echo KW - Non-destructive testing KW - Vibration PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567932 DO - https://doi.org/10.1007/s10921-022-00921-x SN - 0195-9298 VL - 42 IS - 1 SP - 1 EP - 14 PB - Springer AN - OPUS4-56793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. T1 - Reliability assessment of existing concrete bridges with geometrical NDT results - Case studies N2 - The results of and the validity in reliability assessment of existing bridges essentially depend on the information available about the considered system. Information about the actual condition as well as structural and material characteristics can be observed on-site to refine the computation models used in assessment. Non-destructive testing (NDT) methods for concrete structures are capable of reconstructing missing, questioned, or inconsistent as-built plans. This contribution summarizes recent developments within the scope of the national pre-standardization project “ZfPStatik”, which aims to prepare a guideline about NDT-supported structural analyses. The focus is on the purposeful and explicit utilization of geometrical tendon and reinforcement bar positions (measured on-site using the ultrasound echo and ground penetrating radar (GPR) techniques) in probabilistic reliability analyses — shown by means of real case studies. The well-established first order reliability method is applied to different concrete bridges, which are typical for the German road bridge stock, to demonstrate the utility of incorporating quality-evaluated NDT-results in terms of changes in structural reliability. T2 - 13th German-Japanese Bridge Symposium CY - Osaka, Japan DA - 28.08.2023 KW - Non-destructive testing KW - Prestressed concrete KW - Data-informed reliability analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582727 SP - 29 EP - 40 PB - Osaka Metropolitan University CY - Osaka AN - OPUS4-58272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ballio, F. A1 - Chatzi, E. A1 - Cigada, A. A1 - Darò, P. A1 - Elfgren, L. A1 - Gentile, C. A1 - Górski, M. A1 - Küttenbaum, Stefan A1 - Limongelli, M. P. A1 - Mancini, G. A1 - Oliveira, S. A1 - Rasol, M. A1 - Schmidt, F. A1 - Shan, J. A1 - Sousa, H. A1 - Torrent, R. A1 - Ueda, T. A1 - Verstrynge, E. T1 - Chapter 6: Case studies N2 - This chapter contains a selection of case studies that show the implementation of the methods and tools that have been described in the previous chaprters of fib Bulletin 109 on actual large-scale structures. KW - Structural engineering KW - Structural Health Monitoring KW - Non-destructive testing KW - Static and dynamic reassessment KW - Existing structures PY - 2023 SN - 978-2-88394-172-4 DO - https://doi.org/10.35789/fib.BULL.0109.Ch06 SN - 1562-3610 VL - fib Bulletin 109 SP - 104 EP - 126 PB - Fédération internationale du béton (fib) CY - Lausanne AN - OPUS4-59341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, D. A1 - Ribeiro, A. A1 - Ramos, H. T1 - Automatic improved-resolution imaging of composite adhesive joints using time-frequency-wavenumber filtering applied to ultrasonic guided wavefields N2 - This paper presents an automatic damage imaging technique by employing a signal processing approach based on applying hierarchically clustered filters across different domains. The technique involves time-frequency-wavenumber filter banks which are applied sequentially to ultrasonic guided wave (UGW) data. The study is conducted for a single lap joint composite specimen with a special focus on small voids which were formed due to manual adhesive component mixing. UGW data are acquired with a 3D Scanning Laser Doppler Vibrometer (LDV) over the scan area of the bonded plate. UGWs are excited at the central frequency of 100 kHz by a single piezoelectric transducer mounted on the surface of the single plate. Within each domain of time, frequency, and wavenumber, four filters are designed which results in 64 distinct filtered wavefields. From each filtered wavefield, an image is obtained by using root-mean-square (RMS) calculation of the signals. The obtained results are then combined to create a final, improved-resolution image of the scan area. The final image is compared to the image obtained through RMS calculation of full wavefield with interpolation through Delaunay triangulation and the image obtained by X-ray radiography. The results show that the smallest void that could be detected has a diameter of 2.14 mm. T2 - 2023 IEEE International Ultrasonics Symposium (IUS) CY - Montreal, QC, Canada DA - 03.09.2023 KW - Adhesive joints KW - Ultrasonic guided waves KW - Laser Doppler vibrometer KW - Damage imaging KW - Non-destructive testing KW - Porosity analysis PY - 2023 DO - https://doi.org/10.1109/IUS51837.2023.10307423 SP - 1 EP - 4 PB - IEEE AN - OPUS4-58795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Guideline on NDT-supported reliability assessment of existing structures N2 - The presentation summarizes the idea and the methodology of the ZfPStatik project and gives insight into three case studies, showing how non-destructive testing results can be utilized beneficially in the recalculation of existing prestressed concrete and reinforced concrete bridges. T2 - 2nd Conference of the European Association on Quality Control of Bridges and Structures – EUROSTRUCT2023 CY - Vienna, Austria DA - 26.09.2023 KW - Reliability KW - Assessment KW - Existing structures KW - Non-destructive testing PY - 2023 AN - OPUS4-58485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Semi-automated detection of rain erosion damages on turbine blades with passive thermography and AI image processing N2 - The European Green Deal and the global fight against climate change call for more and larger wind turbines in Europe and around the world. To meet the increasing demand for maintenance and inspection, partly autonomous methods of remote inspection are increasingly being developed in addition to industrial climbers performing the inspection. Rotor blades are exposed to extreme weather conditions throughout their lifetime of 20 years, and the leading edge erodes over time. These erosion damages change the aerodynamic features of blades and can cause structural damages. The estimated annual energy production (AEP) losses caused by erosion damages are between 0.5% and 2% per year. The classification of the severity of a rain erosion damage and the quantification of the resulting AEP losses for cost efficient repair and maintenance efforts and improved power production of wind turbines are subject of scientific research. For the inspection of wind turbine rotor blades, passive thermography is an option that has been used to detect both internal damage [3, 4] as well as erosion on the surface [5, 6]. The advantage is that, given suitable boundary conditions, not only the rain erosion damage itself but also temperature differences caused by the resulting turbulences can be observed on the surface of the blade. Turbulences reduce the efficiency of the rotor blades and result in AEP losses. Optimised thermography inspections can contribute to detect and to evaluate rain erosion damages. The thermal inspection lasts 10 minutes per turbine and is performed while the turbine is in full operation, avoiding downtime and lost opportunities for the turbine owner which are usually caused by conventional blade inspections. The timely inspection procedure is complemented by an automatic data evaluation and results in a considerable number of inspected wind turbines in a certain period of time. A fully convolutional network (FCN) is implemented for the automated evaluation of thermal images. In the presented study, more than 1000 thermographic images of blades were annotated, augmented and used to train and test the FCN. The aim is the precise marking of thermal signatures caused by erosion damage at the leading edge. The area size of the detected temperature difference caused by turbulences was used to identify and categorise damages. Certain strategies were adopted to group small individual indications as one large damage, in order to develop simplification rules based on realistic thermal imaging resolution. T2 - Wind Energy Science Conference (WESC) 2023 CY - Glasgow, Scotland DA - 23.05.2023 KW - Non-destructive testing KW - Thermography KW - Wind turbine blade PY - 2023 AN - OPUS4-58498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander T1 - The AIFRI Project - Artificial Intelligence For Rail Inspection N2 - The rails of modern railways face an enormous wear and tear from ever increasing train speeds and loads. This necessitates diligent non-destructive testing for defects of the entire railway system. Non-destructive testing of rail tracks is carried out by rail inspection trains equipped with ultrasonic and eddy current test devices. However, the evaluation of the gathered data is mainly done manually with a strong focus on ultrasonic data, and defects are checked on-site using hand-held testing equipment. Maintenance measures are derived based on these on-site findings. The aim of the AIFRI project (Artificial Intelligence For Rail Inspection) is to - increase the degree of automation of the inspection process, from the evaluation of the data to the planning of maintenance measures, - increase the accuracy of defect detection, - automatically classify detected indications into risk classes. These aims will be achieved by training a neural network for defect detection and classification. Since the current testing data is unbalanced, insufficiently labeled and largely unverified we will supplement fused, simulated eddy current and ultrasonic testing data in form of a configurable digital twin. T2 - PostDoc Day 2022 CY - Berlin, Germany DA - 03.11.2022 KW - Non-destructive testing KW - Artificial intelligence KW - Simulation KW - Eddy current KW - Ultrasound PY - 2022 AN - OPUS4-57240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Flexible GMR sensors for novel flux leakage testing capabilities N2 - In order to detect small and hidden material defects or micro-cracks, weak and localized magnetic stray fields need to be detected and characterized on the magnetic surface. Current flux leakage sensor elements are rigid and rely on air gaps to detect stray fields several hundred micrometers above the surface. Furthermore, the increasing complexity of critical components, enabled by novel fabrication technologies, primarily additive manufacturing, poses a significant challenge to the available flux leakage testing technologies. The emergence of flexible magneto-electronics paves the way to a compliant form of magnetic sensors that, on one hand, are able to adapt to highly curved surfaces, allowing these measurements to be conducted on irregularly formed components, which are inaccessible for nowadays electromagnetic NDT equipment and, on the other hand, could enhance the detection limit for small magnetic stray fields, by allowing the magneto-sensitive elements to approximate the object’s surface until only a few µm, mediated by thin and flexible packaging. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Non-destructive testing KW - Flux leakage testing KW - Flexible sensorics KW - GMR Sensors KW - Flexible electronics PY - 2022 AN - OPUS4-56628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Defect Characterization in Plate Models Facilitated by Algorithmic Differentiation N2 - In non-destructive testing and structural health monitoring with ultrasonic waves, the quantification of damage in components is one of the main tasks. In many shell-like structures, such as plates, pipes, or laminate components, ultrasonic waves propagate as guided waves. Although guided waves enable the testing of large areas, their multimodal and dispersive properties make it challenging to analyze signals. So, there is a need for more advanced algorithms to handle these properties, especially when reconstructing damage position and geometry. The reconstruction can be formulated as an inverse problem where the measured signals are fitted with a simulative forward model. Due to the small wavelength of ultrasonic waves, classic forward models based on, e.g., the Finite Element Method are computationally intensive. In contrast, the authors use the semi-analytical Scaled Boundary Finite Element Method (SBFEM) to reduce the computational effort. The SBFEM approximates arbitrary long, undamaged parts of the structure with only a few degrees of freedom. This contribution summarizes a general inverse procedure based on algorithmic differentiation in combination with the SBFEM. Results are presented for damaged 2D cross-sectional models of waveguides. These results include an analysis of the robustness of the proposed algorithms against noise. T2 - DAGA 22 CY - Stuttgart, Germany DA - 21.03.2022 KW - Structural health monitoring KW - Inverse Methods KW - SBFEM KW - Algorithmic Differentiation KW - Non-destructive testing PY - 2022 VL - 2022 SP - 871 EP - 874 AN - OPUS4-56547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maillard, S. T1 - Development of Active Thermography for NDT applications through standardization N2 - Many laboratories have been working about Active Thermography as a Non Destructive Testing method for many years. This method can be applied on metallic or composites materials for surface or subsurface defects. Thus, many different configurations can be encountered to measure the heat distribution and generate heat flow into the part. Signal processing is also widely used to improve the performance of detection. After encouraging results, aerospace, automotive and energy industries are now involved into industrialization of the technology to apply it for production or maintenance applications. Good practices and common wording are often required by end-user to qualify the process. Since the beginning of the 2000s, a working group was founded within CEN/TC138 'Non-destructive Testing' to define standards in thermography, in the European Committee for Standardization (CEN). Some other actors have also produced standards (ISO, IEC, ASTM...). This paper aims to list the standards currently available about thermography and the associatd vocabulary. It describes the generic terms to be used in active and passive thermography (operating modes, reference blocks, reporting…) and also more specific elements about laser and induction thermography for example. It will also put in perspective the further works to be done in the next few years to take into account the new trends in active thermography and how to qualify for industrial applications. T2 - 17th Quantitative InfraRed Thermography Conference - QIRT 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Infrared Thermography KW - Non-destructive testing KW - Standardization PY - 2024 AN - OPUS4-60931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maillard, S. T1 - Development of Active Thermography for NDT applications through standardization N2 - Many laboratories have been working about Active Thermography as a Non Destructive Testing method for many years. This method can be applied on metallic or composites materials for surface or subsurface defects. Thus, many different configurations can be encountered to measure the heat distribution and generate heat flow into the part. Signal processing is also widely used to improve the performance of detection. After encouraging results, aerospace, automotive and energy industries are now involved into industrialization of the technology to apply it for production or maintenance applications. Good practices and common wording are often required by end-user to qualify the process. Since the beginning of the 2000s, European Committee for Standardization (CEN) has launched a Working Group within CEN/TC138 to define standards in thermography. Some other actors have also produced standards (ISO, IEC, ASTM,..). This goal of this presentation is to present a status of the standard currently available about thermography and the associated vocabulary. It describes the generic terms to be used in active and passive thermography (operating modes, reference blocks, reporting,…) and also more specific elements about laser and induction thermography for example. It will also put in perspective the further works to be done in the next few years to take into account the new trends in active thermography and how to qualify for industrial applications. T2 - 20th World Conference on Non-Destructive Testing (20th WCNDT) CY - Incheon, South Korea DA - 27.05.2024 KW - Infrared Thermography KW - Non-destructive testing KW - Standardization PY - 2024 AN - OPUS4-60913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. ED - Matos, J.C. T1 - Non-destructively Measurable Quantities Relevant to Reliability Assessment of Existing Concrete Bridges – Case Studies N2 - In reliability assessment of existing bridges, collected information about the structure can be utilized to modify partial safety factors and to refine characteristic values individually. In this way, uncertainties covered in initial calculation models and arising from assumptions can be reduced as well as biases identified and corrected. This allows for more realistic assessments and more appropriate decisions on actions to be taken. However, the on-site observation of information is generally associated with certain costs. For this reason, an efficient data-supported reassessment requires that only the individually relevant testing tasks are solved. Additional sensitivity analyses can further be used to specify the requirements on certain inspections, such as the testing result quality to be achieved, in order to avoid too imprecise or too expensive measurements on-site. In this contribution, the methodology for the demand-actuated definition of measurement objectives is demonstrated using the example of non-destructive concrete testing methods and findings from reassessments of two prestressed concrete bridges. Each case study includes the semi-probabilistic identification of structural weak points in ultimate and serviceability limit states, a comparison with respective probabilistic sensitivity analyses, and the subsequent derivation of parameters that are a) measurable and b) highly relevant in the individual reliability analyses. KW - Reliability KW - Assessment KW - Existing structures KW - Non-destructive testing PY - 2024 SN - 978-3-031-60270-2 DO - https://doi.org/10.1007/978-3-031-60271-9_18 VL - 494 SP - 209 EP - 219 PB - Springer CY - Cham AN - OPUS4-60613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yagdjian, H. A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias A1 - Gurka, M. T1 - Application of the thermal shock response spectrum (TSRS) methodology to various forms of heat sources by pulse thermography and comparison by using a rotating line scan contour search algorithm N2 - In this paper, we propose a novel contour search algorithm (CSA) for image processing. Its efficacy is evaluated through a comparative analysis with established techniques such as Canny Edge and Snakes: Active contour models, utilizing infrared thermography (IRT) images. Based on the new CSA, we investigate the influence of different pulse shapes on the IRT post-processing methodology, particularly focusing on the thermal shock response spectrum (TSRS), using two different heat sources: xenon flash lamps and a laser. Moreover, this allows for a more precise quantitative comparison of the TSRS with existing IRT post-processing techniques, including pulse phase thermography and thermal signal reconstruction, concerning the detection of defects in composite materials, particularly in carbon fiber-reinforced polymer. A quantitative comparison was performed using the Tanimoto criterion and signal-to-noise ratio. A more detailed analysis is conducted to identify inherent limitations and potential benefits of the new TSRS methodology. We further investigate and experimentally confirm our previous finding on the qualitative correlation between the one-dimensional thermal N-layer model and test data from the TSRS optimization process for defect determination. This correlation can eliminate the time-consuming optimization step, making TSRS a more attractive alternative to common IRT methods and enhancing the quantitative description of defects. KW - Thermography KW - Non-destructive testing KW - NDT KW - Defect identification KW - Laser KW - Contour search PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615056 DO - https://doi.org/10.1063/5.0232015 SN - 1089-7550 VL - 136 IS - 175101 SP - 1 EP - 20 PB - AIP Publishing AN - OPUS4-61505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Friedrich, Alexander T1 - Simulation data for eddy current rail testing - simulation accuracy and evaluation uncertainty quantification N2 - This dataset serve to quantify the simulation error and the evaluation uncertainties in the context of eddy current rail testing. It was obtained during the AIFRI project (Artificial Intelligence for Rail Inspection) with the Faraday software by INTEGRATED Engineering Software, using its BEM Solver. KW - Non-destructive testing KW - Eddy current testing KW - Eddy current simulstion PY - 2024 DO - https://doi.org/10.5281/zenodo.13970374 PB - Zenodo CY - Geneva AN - OPUS4-61470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barretto, T. A1 - Gentes, S. A1 - Braun, J. A1 - Averin, Anton A1 - Lecompagnon, Julien A1 - Stroncik, N. T1 - Automated non-destructive internal corrosion detection on radioactive drums (ZIKA) N2 - The aim of the ZIKA research project, funded by the BMBF funding program FORKA (FKZ:15S9446 A-C), is the automated detection of internal corrosion of radioactive drums using non-destructive testing (NDT). The newly gained findings will be combined with research results from the previous project EMOS (FKZ:15S9420), which dealt with the external damage of drums. Using NDT, internal corrosion and possible internal sources of damage can be identified before they become a safety-relevant issue. However, if internally sourced damages can be seen externally, the integrity of the damaged drum is no longer guaranteed, which has significant consequences. Therefore, early detection before integrity failure is of particular importance for interim storage facilities with low- and medium-level radioactive waste drums. T2 - Kerntechnik 2024 CY - Leipzig, Germany DA - 11.06.2024 KW - Corrosion detection KW - Non-destructive testing KW - Automated inspection system PY - 2024 SP - 1 EP - 5 AN - OPUS4-60322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Passive infrared thermography as an inspection tool for operational wind turbine rotor blades N2 - The growing wind energy infrastructure presents a significant challenge in the maintenance and operation of wind turbines (WT) and their intricate components. An important aspect of WT maintenance is the inspection of wind turbine rotor blades (WTB) to ensure the overall health and safety of the turbine. This inspection process involves both visual and mechanical examinations of the blades to identify any indicators of damage or wear that could compromise their performance and, consequently, the structural integrity of the entire WT system. The complexity of WTBs is compounded by their ever-expanding dimensions, exceeding 100 meters in length for 16 MW WT systems, and their multi-material composition. Within this context, passive infrared thermography emerges as a potential alternative to conventional contact- or proximity-based inspection methods. Unlike active thermography, passive thermography uses solar radiation and ambient temperature variation for thermal contrast, eliminating the need for traditional heat lamps, flash, or laser-based techniques. A novel inspection method has been developed to semi-autonomously assess wind turbine blades (WTBs) while the wind turbine (WT) is operational, from ground level. This approach leverages optimal thermal contrast, which depends on prevailing weather conditions during field measurements, enabling the visualization of both external and internal features of the WTBs through post-processing techniques. In this study, thermal data obtained through passive thermography is compared with contemporaneous visual imagery to definitively classify observed features in thermal images as either surface or sub-surface features. This analysis, coupled with corresponding weather conditions, provides valuable insights into the capabilities and limitations of the inspection technique. Additionally, finite-element-based (FE) thermal simulations of a WTB section are employed to parametrically assess the influence of weather conditions, beyond those observed during field measurements, based on a validated model. In addition, the thermal images also consist of thermal signatures of leading-edge turbulence due to possible leading-edge erosion in WTBs. These are primarily vortices, and their shape and size depend on the morphology of the damage as well as the rotational speed of the WTBs. The inspections are accompanied by automatic data evaluation of the thermal signatures. To improve the precision of erosion damage identification, a fully convolutional network (FCN) is employed, trained, and tested using over 1000 annotated thermographic blade images. Additionally, the study introduces strategies for grouping smaller damage indications and simplification rules based on realistic thermal imaging resolutions. As leading-edge erosion could potentially lead to annual energy production (AEP) losses, this technique could prove to be a powerful tool in establishing the presence of damage and the resulting AEP loss. T2 - 20th World Conference on Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Non-destructive testing KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - Thermography PY - 2024 AN - OPUS4-60695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Fatigue damage detection using Lock-In Thermography N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel and composite structures exposed to cyclic loads during their service life. Commonly used non-destructive techniques such as strain gauges, clip gauges, ultrasound, etc. used for detection and monitoring of fatigue damage are contact-based and perform local measurements. In addition, complex full-field techniques are commonly investigated, such as digital image correlation (DIC) and infrared thermography (IRT). In this work, a specific implementation of IRT, called lock-in IRT, is implemented for fatigue damage detection. This technique evaluates the thermal stress response of test specimens, specifically focusing or “locking-in” on the frequency of applied cyclic loads. Three different test scenarios are presented. First, a section of a wind turbine rotor blade made of a glass fibre reinforced plastic (GFRP) shell structure under cyclic load was examined with Lock-In IRT along with DIC. The primary advantage of Lock-In IRT in this test setup was that it required no sample preparation, as compared to the painting and speckle pattern required for DIC. In the frequency domain, specifically the frequency of applied cyclic load, it was possible to extract local directional inhomogeneous loading within the shell structure due to progressive damage, confirmed with the deformation obtained from DIC results. Second, thick welded specimens made of structural steel S355 were subjected to multiple NDT methods such as strain gauges, crack luminescence penetration (developed specifically at BAM), ultrasound, and IRT, with the aim of investigating the ability of each technique to detect fatigue damage initiation as early as possible in the total fatigue life of the specimen. Amongst the range of implemented techniques, Lock-In IRT provided the first indication of fatigue crack initiation at the weld toe of the specimens. This was validated with the other techniques as well as fractography. Third, steel S355 specimens used to manufacture offshore wind turbine monopiles were tested. The specimens were extracted from a plate that was submerged in a marine environment, resulting in a corroded surface with corrosion pits. These specimens were subjected to cyclic tensile loads without removing the corrosion pits. The fatigue tests were monitored using IRT in a special full-field capturing setup that enables both sides of the specimen to be examined with one IRT camera. This allowed the entire pitted surface to be monitored for fatigue damage initiation at the same time. With the implementation of Lock In IRT, the surface stress distribution could be captured (the stress concentration at the pits), and fatigue crack initiation could be detected and linked with specific corrosion pits. T2 - 20th World Conference on Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Non-destructive testing KW - Thermografie KW - Thermal stress analysis KW - Fatigue testing KW - Damage detection PY - 2024 AN - OPUS4-60697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Schönsee, Eric A1 - Schweitzer, Thorge A1 - Strangfeld, Christoph T1 - Acoustic and flow data of fluidic and piezoelectric ultrasonic transducers N2 - This data article presents characteristic acoustic and flow data of a fluidic ultrasonic transducer as well as acoustic data of a commercial piezoelectric ultrasonic transducer used in non-destructive testing for civil engineering. The flow data has been acquired using hot-wire anemometry and a Pitot tube. The three-dimensional acoustic data of both devices has been acquired using a calibrated microphone. The distribution of characteristic acoustic properties of both transducers are extracted and given in addition to the raw data. The data presented in the article will be a valuable source for reference and validation, both for developing fluidic and alternate ultrasound generation technologies. Furthermore, they will give additional insight into the acoustic-flow interaction phenomena of high speed switching devices. This article is accompanying the paper Experimental Analysis of the Acoustic Field of an Ultrasonic Pulse Induced by a Fluidic Switch (Bühling et al., 2021) published in The Journal of the Acoustical Society of America, where the data is interpreted in detail and the rationale for characteristic sound properties of the fluidic transducer are given. KW - Ultrasound KW - Non-destructive testing KW - Air-coupled ultrasound KW - Fluidics KW - Acoustic-flow interaction KW - Piezoelectric transducer PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531308 DO - https://doi.org/10.1016/j.dib.2021.107280 VL - 38 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-53130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Development of an Accurate and Robust Air-Coupled Ultrasonic Time-of-Flight Measurement Technique N2 - Ultrasonic time-of-flight (ToF) measurements enable the non-destructive characterization of material parameters as well as the reconstruction of scatterers inside a specimen. The time-consuming and potentially damaging procedure of applying a liquid couplant between specimen and transducer can be avoided by using air-coupled ultrasound. However, to obtain accurate ToF results, the waveform and travel time of the acoustic signal through the air, which are influenced by the ambient conditions, need to be considered. The placement of microphones as signal receivers is restricted to locations where they do not affect the sound field. This study presents a novel method for in-air ranging and ToF determination that is non-invasive and robust to changing ambient conditions or waveform variations. The in-air travel time was determined by utilizing the azimuthal directivity of a laser Doppler vibrometer operated in refracto-vibrometry (RV) mode. The time of entry of the acoustic signal was determined using the autocorrelation of the RV signal. The same signal was further used as a reference for determining the ToF through the specimen in transmission mode via cross-correlation. The derived signal processing procedure was verified in experiments on a polyamide specimen. Here, a ranging accuracy of <0.1 mm and a transmission ToF accuracy of 0.3μs were achieved. Thus, the proposed method enables fast and accurate non-invasive ToF measurements that do not require knowledge about transducer characteristics or ambient conditions. KW - Air-coupled ultrasound KW - Laser Doppler vibrometer KW - Refracto-vibrometry KW - Acousto-optic effect KW - Time-of-flight measurements KW - In-air ranging KW - Non-destructive testing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544711 DO - https://doi.org/10.3390/s22062135 VL - 22 IS - 6 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Strangfeld, Christoph A1 - Maack, Stefan A1 - Schweitzer, T. T1 - Experimental analysis of the acoustic field of an ultrasonic pulse induced by a fluidic switch N2 - Ultrasonic inspection is a common tool for non-destructive testing in civil engineering (NDT-CE). Currently, transducers are coupled directly to the specimen surface, which makes the inspection time-consuming. Air-coupled ultrasound (ACU) transducers are more time-efficient but need a high pressure amplitude as the impedance mismatch between the air and the concrete is high and large penetration depth is needed for the inspection. Current approaches aim at eliminating the impedance mismatch between the transducer and the air to gain amplitude; however, they hardly fulfill the NDT-CE requirements. In this study, an alternative approach for ultrasound generation is presented: the signal is generated by a fluidic switch that rapidly injects a mass flow into the ambience. The acoustic field, the flow field, and their interaction are investigated. It is shown that the signal has dominant frequencies in the range of 35–60 kHz, and the amplitude is comparable to that of a commercial ACU transducer. KW - Air-coupled ultrasound KW - Non-destructive testing KW - Ultrasonic transducer KW - Acoustic-flow interaction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523862 DO - https://doi.org/10.1121/10.0003937 VL - 149 IS - 4 SP - 2150 EP - 2158 AN - OPUS4-52386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Braml, T. A1 - Heinze, M. A1 - Kainz, C. A1 - Keuser, M. A1 - Kotz, P. A1 - Lechner, T. A1 - Maack, Stefan A1 - Reinke, K.-D. A1 - Schulze, S. A1 - Soukup, A. A1 - Stettner, C. A1 - Taffe, A. A1 - Wöstmann, Jens T1 - Guideline on NDT-supported reliability assessment of existing structures - Current developments in Germany N2 - Information about an existing structure can be collected at certain costs to evaluate the reliability and condition as realistically as necessary. This information can be relevant or irrelevant, true or biased, precise or imprecise. The incorporation of relevant and quality-assessed measured information into reliability reassessment offers the chance to extend remaining lifetimes and support decision making about optimal actions or maintenance strategies. This paper shows recent developments in a national research project that aims to produce a guideline on the NDT-based, structure-specific modification of partial safety factors. The general methodology, results from recalculations according to the Eurocodes and metrologically solvable testing tasks relevant in the recalculation of the concrete bridges are shown and compared with the non-destructive testing methods applicable to concrete bridges. A case study is used to demonstrate that as-built drawings, in this case of the positions of tendons and shear reinforcement, can be verified using the radar method. KW - Non-destructive testing KW - Concrete bridges KW - Partial safety factor modification PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584862 DO - https://doi.org/10.1002/cepa.2168 SN - 2509-7075 VL - 6 IS - 5 SP - 537 EP - 543 PB - Ernst & Sohn CY - Berlin AN - OPUS4-58486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Fluidic Ultrasound Generation for Non‐Destructive Testing N2 - AbstractAir‐coupled ultrasonic testing (ACU) is a pioneering technique in non‐destructive testing (NDT). While contact testing and fluid immersion testing are standard methods in many applications, the adoption of ACU is progressing slowly, especially in the low ultrasonic frequency range. A main reason for this development is the difficulty of generating high amplitude ultrasonic bursts with equipment that is robust enough to be applied outside a laboratory environment. This paper presents the fluidic ultrasonic transducer as a solution to this challenge. This novel aeroacoustic source uses the flow instability of a sonic jet in a bistable fluidic switch to generate ultrasonic bursts up to 60 kHz with a mean peak pressure of 320 Pa. The robust design allows operation in adverse environments, independent of the operating fluid. Non‐contact through‐transmission experiments are conducted on four materials and compared with the results of conventional transducers. For the first time, it is shown that the novel fluidic ultrasonic transducer provides a suitable acoustic signal for NDT tasks and has potential of furthering the implementation of ACU in industrial applications.This article is protected by copyright. All rights reserved KW - Aeroacoustics KW - Air-coupled ultrasound KW - Fluidics KW - Harsh environment KW - Laser Doppler vibrometer KW - Non-destructive testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594273 DO - https://doi.org/10.1002/adma.202311724 SN - 0935-9648 SP - 1 EP - 14 PB - Wiley AN - OPUS4-59427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine T1 - Combining Signal Features of Ground-Penetrating Radar to Classify Moisture Damage in Layered Building Floors N2 - To date, the destructive extraction and analysis of drilling cores is the main possibility to obtain depth information about damaging water ingress in building floors. The time- and costintensive procedure constitutes an additional burden for building insurances that already list piped water damage as their largest item. With its high sensitivity for water, a ground-penetrating radar (GPR) could provide important support to approach this problem in a non-destructive way. In this research, we study the influence of moisture damage on GPR signals at different floor constructions. For this purpose, a modular specimen with interchangeable layers is developed to vary the screed and insulation material, as well as the respective layer thickness. The obtained data set is then used to investigate suitable signal features to classify three scenarios: dry, damaged insulation, and damaged screed. It was found that analyzing statistical distributions of A-scan features inside one B-scan allows for accurate classification on unknown floor constructions. Combining the features with multivariate data analysis and machine learning was the key to achieve satisfying results. The developed method provides a basis for upcoming validations on real damage cases. KW - Radar KW - Material Moisture KW - Non-destructive testing KW - Signal Features KW - Civil Engineering KW - Machine Learning PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533606 DO - https://doi.org/10.3390/app11198820 VL - 11 IS - 19 SP - 8820 PB - MDPI AN - OPUS4-53360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gebauer, D. A1 - Gutierrez, B. A1 - Marx, S. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Pirskawetz, Stephan A1 - Breit, W. A1 - Mechtcherine, V. A1 - Grahl, K. A1 - Thiel, T. A1 - Schickert, M. A1 - Krüger, M. T1 - Interrelated data set from nondestructive and destructive material testing of concrete compressive strength specimens N2 - This data set contains three different data types obtained from concrete specimens. For each specimen, the rebound numbers, ultrasonic data (ultrasonic velocity, time of flight), and destructive concrete strength are given. Two kind of specimen geometries were tested: cubes and drilled cores. The files are labeled according to the specimen geometry as "cube" or "core" and the type of measurement data as "compressive_strength", "rn_R" and "rn_Q" for rebound numbers as well as "us" for ultrasonic data. The ultrasonic data were generated by six independent laboratories, the rebound numbers by five independent laboratories and the destructive tests by one laboratory. The designation of each specimen establishes the relationship between the different data types. KW - Non-destructive testing KW - Rebound number KW - Ultrasonic pulse velocity KW - Compressive concrete strength KW - Interlaboratory comparison PY - 2023 DO - https://doi.org/10.7910/DVN/AFCITK PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-57499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, Sven A1 - Jaenisch, Gerd-Rüdiger A1 - Pavasaryte, Lina A1 - Funk, Alexander T1 - XCT and DLW: Synergies of Two Techniques at Sub-Micrometer Resolution N2 - Direct Laser Writing (DLW) and X-ray computed tomography (XCT) both offer unique possibilities in their respective fields. DLW produces full three-dimensional (3D) polymer structures on the microscale with resolutions below 100 nm. The fabricated structures can be analysed by XCT or X-ray microscopy (XRM), which incorporates additional X-ray lenses, in three dimensions down to a minimal basic spatial resolution of about 500 nm or 50 nm, respectively. In this work, two different DLW structures are analysed via XCT. Internal defects are detected and analysed for the purpose of quality control. Defects and structures with sizes down to 1.5 µm are successfully analysed. A 3D reconstruction and internal, hidden features of the fabricated structures are shown and discussed. In a first-of-its-kind study, we demonstrate the detectability of a single-voxel line inside a fabricated structure that would not be detectable with SEM or light microscopy. Furthermore, the direct fabrication on a PET substrate is shown to overcome the high X-ray absorbance of commonly used glass substrates. Attenuation spectra of SZ2080 and glass substrates are compared to a fabrication route direct on a 170 µm PET foil. The practical aspects of XCT measurements for DLW structures on different substrates will be discussed. KW - Non-destructive testing KW - Two-photon polymerization KW - X-ray microscopy KW - XCT KW - 2PP KW - Direct laser writing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560525 DO - https://doi.org/10.3390/app122010488 VL - 12 IS - 20 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-56052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bartolac, M. A1 - Bien, J. A1 - Górski, M. A1 - Keßler, S. A1 - Küttenbaum, Stefan A1 - Kuzawa, M. A1 - Ley, J. A1 - Maack, Stefan A1 - Mendler, A. A1 - Ryjáček, P. A1 - Santos, L. A1 - Verstrynge, E. ED - Keßler, S. ED - Limongelli, M. P. ED - Apostolidi, E. T1 - Chapter 2: Condition survey - Testing and monitoring methods N2 - The through-life management of our constantly ageing infrastructure is a basic requirement in order to ensure their structural safety and serviceability. Each structure experiences deterioration processes with time leading to a decrease of structural safety and serviceability. The design of new structures considers the expected deterioration for a defined period, the design service life. However, a frequent survey of structural safety controlling structural condition should be mandatory and a maintenance plan should be an integral part of the design. In addition, many structures have exceeded their design service life already or are very close to it leading to an increasing demand for condition assessment. On the one hand, assumptions made during design are not valid any more due to change of the loads, e.g., increasing traffic loads in terms of number and weights. On the other hand, design codes evolved over time in such a way that existing structures do not comply with today’s standards. In all these cases, the through-life management is an important tool to maintain the accessibility of existing structures with known reliability. In line with the new Model Code for Concrete Structures, which includes guidance for both – design of new structures and assessment of existing structures, the Task Group 3.3 focused on the compilation of a state-of-the-art guideline for the through-life management of existing concrete structures, including: Data acquisition by testing and monitoring techniques; Condition assessment for the evaluation of existing structures; Performance prediction using advanced methods; Decision-making procedures to perform a complete assessment of existing structure. The overall objective of the through-life management is the assessment of the current condition and the estimation of the remaining service life under consideration of all boundary conditions. KW - Life management KW - Concrete KW - Non-destructive testing KW - Structural health monitoring KW - State-of-the-art PY - 2023 UR - https://doi.org/10.35789/fib.BULL.0109 SN - 978-2-88394-172-4 DO - https://doi.org/10.35789/fib.BULL.0109.Ch02 SN - 1562-3610 VL - fib Bulletin 109 SP - 16 EP - 38 PB - Fédération internationale du béton (fib) CY - Lausanne AN - OPUS4-59110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Using sonic crystals to separate the acoustic from the flow field of a fluidic transducer N2 - Ultrasonic testing is a widely applied measurement method in materials research and medicine. Commonly, a transducer is coupled to the specimen directly or via a liquid coupling agent. While reducing acoustic transmission losses significantly, this procedure is time-consuming and cannot be used for sensitive specimens. Air-coupled ultrasound is a viable alternative in such cases, although suffering from very high acoustic transmission losses between transducer, air and specimen. The recently introduced fluidic transducer (FT) generates ultrasound by utilizing the instability of a supersonic air jet switched inside a fluidic amplifier. Since only air is used as the working medium and no vibrating surfaces are used for ultrasound generation, the transducer is able to efficiently generate large acoustic pressure amplitudes. The resulting acoustic field shares its directivity with the ejected high-velocity air jet. Thus, the acoustic energy needs to be redirected from the jet axis in order to make the fluidic transducer applicable to sensitive specimens. In this study, the effectivity of using sonic crystals (SCs) for this redirection is investigated using acoustic and flow measurements. SCs are air-permeable while being reflective to large acoustic frequency bands. It was shown that both a defect waveguide and a mirroring strategy successfully redirected the acoustic field from the air jet. Furthermore, the interaction of flow and SC showed strong acoustic quenching if the SC was placed too close to the FT outlet. Blockage of the jet entrainment due to the SC may result in slightly higher off-axis flow velocities locally, which should be considered in sensitive applications. KW - Air-coupled ultrasound KW - Sonic crystal KW - Fluidics KW - Non-destructive testing KW - Metamaterial KW - Bandgap quenching PY - 2022 DO - https://doi.org/10.1016/j.apacoust.2021.108608 SN - 0003-682X VL - 189 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-54205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Bühling, Benjamin A1 - Hauke, M. A1 - Schweitzer, T. A1 - Maack, Stefan T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous mono-frequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air-coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 DO - https://doi.org/10.1109/IUS54386.2022.9958740 SP - 1 EP - 4 AN - OPUS4-56073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous monofrequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 AN - OPUS4-56069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non- destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limi- tations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous mono- frequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air-coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 AN - OPUS4-56072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - OsciCheck - Fluidic Generation of Ultrasound N2 - The OsciCheck project is presented. The working principle and sound field of a fluidic switch is described. Future goals of the project are presented. T2 - CoDA Summer School 2020 CY - Berchtesgaden, Germany DA - 28.09.2020 KW - Fluidic Switch KW - Air-coupled ultrasound KW - Ultrasound KW - Non-destructive testing KW - Fluidischer Schalter KW - Luftgekoppelter Ultraschall KW - Ultraschall KW - Zerstörungsfreie Prüfung PY - 2020 AN - OPUS4-51380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bühling, Benjamin T1 - Acoustic and flow data of an ultrasonic fluidic switch and an ultrasonic piezoelectric transducer N2 - This dataset contains acoustic and flow data of an ultrasonic fluidic switch, which have been acquired using a microphone, a hot-wire anemometer and a pitot tube. Furthermore, acoustic data of a commercial piezoelectric transducer is provided. KW - Fluidics KW - Air-coupled ultrasound KW - Ultrasound KW - Non-destructive testing KW - Acoustic-flow interaction KW - Piezoelectric transducer PY - 2020 DO - https://doi.org/10.7910/DVN/OQYPC9 PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-52392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin A1 - Schweitzer, T. A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Influence of operating conditions on the fluidic ultrasonic transducer signal N2 - While contact and immersion ultrasonic testing are established methods in non-destructive testing (NDT), generating high power air-coupled ultrasound remains a challenging task. Solutions often involve setups that are restricted to lab environments. When field measurements are required, such as in NDT for civil engineering, a handy, robust and safe transducer is needed. For this purpose, an ultrasonic transducer based on a fluidic switch has been developed. A sonic air flow inside the device is switched rapidly so that an ultrasonic signal is generated. Both theory and previous flow simulations suggest that the control flow pressure ramp has only little influence on the switching time of the device. This publication gives an overview over the operating principle of the fluidic ultrasonic transducer and investigates the influence of control tube length and pulsing repetition rate on the ultrasonic pressure amplitude. High repetition rates are found to reduce the signal amplitude, whereas long tubing has only little negative influence on the amplitude while improving signal quality. T2 - 47. Jahrestagung für Akustik (DAGA 2021) CY - Vienna, Austria DA - 15.08.2021 KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices PY - 2021 UR - https://pub.dega-akustik.de/DAGA_2021 SN - 978-3-939296-18-8 SP - 48 EP - 51 CY - Berlin, Germany AN - OPUS4-53493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Recent Developments of Fluidic Ultrasonic Transducers at BAM N2 - Ultrasonic measurement technology has become indispensable in NDT. In order to reduce measurement time and extend the application to other materials, contactless ultrasound is the subject of many different research groups. Department 8 has been researching successfully in this field for years. A novel approach is based on so-called fluidic devices. These devices can be used to perform binary logic operations with the help of natural flow instabilities. Hence the abbreviated name, Fluidic (FLUID+LogIC). Only a pressure reservoir of the used fluid is required as energy supply. This enables the production of very robust actuators that generate ultrasonic signals in an extremely energy efficient way. The presentation includes the research results of the ZIM innovation project OsciCheck. The original idea will be presented and its application on different building materials is validated. Beyond this, the possible application areas are much larger and a detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators. T2 - Abteilungsseminar Abteilung 8 CY - Berlin, Germany DA - 23.09.2021 KW - Uultrasound KW - Non-destructive testing KW - Fluidic devices KW - Hydrogen KW - Ranging KW - Harsh environments PY - 2021 AN - OPUS4-53356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Influence of Operating Conditions on the Fluidic Ultrasonic Transducer Signal N2 - Motivation: • Air-coupled ultrasound (AC-US) enables faster measurements in non-destructive testing for civil engineering • Current state of the art: piezo and capacitive transducers are mostly used for AC US • Currently >99.9% sound intensity loss due to impedance mismatches Innovation: • Fluidic transducers generate US (30-60 kHz) by rapid switching of a supersonic jet • Fluidic transducers rely on external components such as solenoid valves and tubing --> How do repetition time and tube length influence the signal? T2 - DAGA 2021 CY - Vienna, Austria DA - 15.08.2021 KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices PY - 2021 AN - OPUS4-53408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolicea, Alberto A1 - Oliveros-Mata, E. S. A1 - Zabila, Y. A1 - Makarov, D. A1 - Melzer, Michael A1 - Pelkner, Matthias T1 - Flexible anisotropic magnetoresistive sensors for novel magnetic flux leakage testing capabilities N2 - Rigid magnetic field sensors such as anisot Hall sensors have been used for years and have become industry standard for electromagnetic non-destructive testing (NDT). Recent technological developments in the field of flexible electronics allow for the fabrication of reshapeable magnetic field sensors on flexible substrates via thin-film deposition or printing. The magnetic properties of these sensors have comparable characteristics to industry-standard rigid magnetic field sensors, with the added ability of adapting to the surface of complex components and scanning in contact with the sample surface. This improves defect detectability and magnetic signal strength by minimizing the scanning lift-off (LO) distance. In this article flexible AMR sensors mounted on a rotative mechanical holder were used to scan a semi-circular ferromagnetic sample with 3 reference defects via magnetic flux leakage (MFL) testing, thus demonstrating the applicability of this type of sensors for the scanning of curved samples. In order to benchmark the performance of these sensors in comparison to industry standard rigid magnetic field sensors, a ferromagnetic sample with 10 reference defects of different depths was scanned employing flexible AMR and rigid GMR sensors. Defects with depths ranging from 110 μm up to 2240 μm were detected with an signal-tonoise ratio (SNR) of 2.7 up to 27.9 (for flexible AMR sensors) and 6.2 up to 72.3 (for rigid GMR sensors), respectively. A 2D magnetometer mapping of the sample with a spatial scanning step of 10 × 50 μm2 (flexible AMR) and 16 × 100 μm2 (rigid GMR) was obtained. The results show that this type of sensor can be used for high-resolution and high-detail mapping of defects on the surface of planar and non-planar ferromagnetic samples since the scanning lift-off distance is equal to the substrate thickness of 20 μm for in-contact scanning. The SNR comparison between flexible and rigid sensors shows that the performance of the flexible AMR sensors employed is not very far behind the performance of the rigid GMR sensors used. KW - Flexible magnetic field sensors KW - Non-destructive testing KW - Magnetic flux leakage KW - Thin film sensor fabrication KW - Defect detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603931 DO - https://doi.org/10.1016/j.ndteint.2024.103160 SN - 0963-8695 VL - 146 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-60393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolicea, Alberto A1 - Oliveros-Mata, E. S. A1 - Makarov, D. A1 - Melzer, Michael A1 - Pelkner, Matthias T1 - Flexible anisotropic magnetoresistive sensors for novel eddy current testing applications N2 - The standard method for eddy current testing (ET) of conductive materials relies on using rigid coils. In recent years magnetoresistive (MR) sensors in combination with an excitation wire have become a promising candidate for this application since it would increase the spatial resolution. New developments in flexible electronics have enabled the production of flexible sensors with the novel capability of scanning samples in conformal contact with the surface. In this article flexible anisotropic magnetoresistive (AMR) sensors were used in combination with a thin induction wire to perform eddy current testing of a curved aluminum sample with several defects imprinted on its surface. To benchmark the performance of this new method, a flat sample with reference defects of various dimensions was also scanned using flexible AMR sensors, inductive coils and rigid giant magnetoresistive (GMR) sensors. The results show that this new method of using flexible magnetic field sensors coupled with an excitation wire can easily be applied to the scanning of curved samples, while in the benchmark test employing the flat sample, the performance is not far behind more conventional techniques, with defects with depths down to 30 μm and widths down to 400 μm being detectable with an SNR of 3 (signal magnitude) and 8 (signal phase shift) at the excitation frequency of 50 kHz, and defects with depths down to 30 μm and widths down to 600 μm being detectable with an SNR of 10 (signal magnitude) and 17 (signal phase shift) at 260 kHz. KW - Magnetic field sensors KW - Flexible magnetic field sensors KW - Flexible electronics KW - Non-destructive testing KW - Eddy current testing KW - Thin film sensor fabrication KW - Defect detection KW - Magnetism PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634325 DO - https://doi.org/10.1016/j.measurement.2025.117340 SN - 1873-412X VL - 253, Part A SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-63432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Rooch, Ludwig A1 - Hassenstein, Christian A1 - Ziegler, Mathias ED - Sakagami, T. ED - Inoue, H. T1 - Total Focusing in the Virtual Wave Domain: 3D Defect Reconstruction Using Spatially Structured Laser Heating N2 - Classical active thermographic testing of industrial goods has mostly been limited to generating 2D defect maps. While for surface or near-surface defect detection, this is a desired result, for deeply buried defects, a 3D reconstruction of the defect geometry is coveted. This general trend can also be well observed in widely used NDT methods (radiography, ultrasonic testing), where the progression from 2D to 3D reconstruction methods has already made profound progress (CT, UT phased array transducers). Achieving a fully 3D defect reconstruction in active thermographic testing suffers from the diffusive nature of thermal processes. One possible solution to deal with thermal diffusion is the application of the virtual-wave concept, which, by solving an inverse problem, allows the diffusiveness to be extracted from the thermographic data in the post-processing stage. What is left follows propagating-wave physics, enabling the usage of well-known algorithms from ultrasonic testing. In this work, we present our progress in the 3D reconstruction of deeply buried defects using spatially structured laser heating in conjunction with applying the well-known total focusing method (TFM) in the virtual-wave domain. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Non-destructive testing KW - Virtual wave concept KW - Laser thermography KW - Thermal thomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641463 DO - https://doi.org/10.3390/proceedings2025129054 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Total Focusing in the Virtual Wave Domain: 3D Defect Reconstruction using spatially structured Laser Heating N2 - Classical active thermographic testing of industrial goods has mostly been limited to generating 2D defect maps. While for surface or near-surface defect detection, this is a desired result, for deeply buried defects, a 3D reconstruction of the defect geometry is coveted. This general trend can also be well observed in widely used NDT methods (radiography, ultrasonic testing), where the progression from 2D to 3D reconstruction methods has already made profound progress (CT, UT phased array transducers). Achieving a fully 3D defect reconstruction in active thermographic testing suffers from the diffusive nature of thermal processes. One possible solution to deal with thermal diffusion is the application of the virtual-wave concept, which, by solving an inverse problem, allows the diffusiveness to be extracted from the thermographic data in the post-processing stage. What is left follows propagating-wave physics, enabling the usage of well-known algorithms from ultrasonic testing. In this work, we present our progress in the 3D reconstruction of deeply buried defects using spatially structured laser heating in conjunction with applying the well-known total focusing method (TFM) in the virtual-wave domain. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Infrared thermography KW - Non-destructive testing KW - NDT KW - Total focussing method PY - 2025 AN - OPUS4-64145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontoura Barroso, Daniel A1 - Epple, Niklas A1 - Niederleithinger, Ernst T1 - A Portable Low-Cost Ultrasound Measurement Device for Concrete Monitoring N2 - This paper describes a new ultrasonic measuring device called “W-Box”. It was developed based on the requirements of the DFG Forschergruppe (research unit) CoDA for a portable device for monitoring of concrete specimens, models and actual structures using embedded ultrasonic transducers as well as temperature and humidity sensors. The W-Box can send ultrasonic pulses with a variable frequency of 50–100 kHz to one selectable transducer and records signals from up to 75 multiplexed channels with a sample rate of 1 MHz and a resolution of 14 bits. In addition, it measures temperature and humidity with high accuracy, adjustable amplification, restarts automatically after a power failure and can be fully controlled remotely. The measured data are automatically stored locally on-site data quality checks and transferred to remote servers. The comparison of the W-Box with a laboratory setup using commercial devices proves that it is equally reliable and precise, at much lower cost. The W-Box also shows that their measurement capacities, with the used embedded ultrasonic transducers, can reach above 6 m in concrete. KW - Low-cost KW - Coda wave interferometry KW - Ultrasound KW - IoT KW - Non-destructive testing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546756 DO - https://doi.org/10.3390/inventions6020036 SN - 2411-5134 VL - 6 IS - 2 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin A1 - Niederleithinger, Ernst T1 - Low frequency ultrasonic dataset for pulse echo object detection in an isotropic homogeneous medium as reference for heterogeneous materials in civil engineering N2 - The dataset presented contains ultrasonic data recorded in pulse echo mode. The investigated specimen is made of the isotropic homogeneous material polyamide and has a drill hole of constant diameter running parallel to the surface, which was scanned in a point grid using an automatic scanner system. At each measuring position, a pitch-catch measurement was performed using a sampling rate of 2 MHz. The probes used are arrays consisting of a spatially separated receiving and in-phase transmitting unit. The transmitting and receiving sides each consist of 12 point-shaped single probes. These dry-point contact (DPC) probes operate according to the piezoelectric principle at nominal frequencies of 55 kHz (shear waves) and 100 kHz (longitudinal waves), respectively, and do not require a coupling medium. The measurements are performed with longitudinal (100 kHz) and transverse (55 kHz) waves with different geometric orientations of the probe on the measurement surface. The data presented in the article provide a valid source for evaluating reconstruction algorithms for imaging in the low-frequency ultrasound range. KW - Non-destructive testing KW - Ultrasound KW - Pulse-echo method KW - Reference material KW - Reconstruction algorithm KW - Validation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547326 DO - https://doi.org/10.1016/j.dib.2022.108235 VL - 42 SP - 1 EP - 11 PB - Elsevier Inc. AN - OPUS4-54732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Niederleithinger, Ernst T1 - Practical procedure for the precise measurement of geometrical tendon positions in concrete with ultrasonic echo N2 - Existing concrete structures were usually designed for lifetimes of several decades. The current and urgently required efforts to increase sustainability and protect the environment will likely result in extended service lives up to 100 years. To achieve such objectives, it is required to assess structures over their entire lifecycles. Non-destructive testing (NDT) methods can reliably support the assessment of existing structures during the construction, operational, and decommissioning phases. One of the most important and safety-relevant components of a prestressed concrete structure are the tendons. NDT methods such as the ultrasonic echo method are suitable for both the detection and the localization of the tendons, i.e., the measurement of their geometrical position inside the component. The uniqueness of structures, concrete heterogeneity, and varying amounts of secondary components such as the reinforcement represent obstacles in the application of these methods in practice. The aim of this contribution is to demonstrate a practicable procedure, that can be used in the field to determine the parameters required for the measuring data analysis without extensive knowledge about the investigated components. For this purpose, a polyamide reference specimen is used to show which steps are required to obtain reliable imaging information on the position of tendons from the measurement data. The procedure is then demonstrated on a concrete test specimen that covers various relevant and practice-oriented test scenarios, such as varying tendon depths and component thicknesses. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Validation KW - Non-destructive testing KW - Ultrasonic KW - Reconstruction KW - Concrete KW - Tendon duct PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559979 DO - https://doi.org/10.1051/matecconf/202236403007 SN - 2261-263X SP - 1 EP - 8 AN - OPUS4-55997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin A1 - Borchardt-Giers, Kerstin A1 - Aßmann, Norman A1 - Niederleithinger, Ernst T1 - Low frequency ultrasonic pulse-echo datasets for object detection and thickness measurement in concrete specimens as testing tasks in civil engineering N2 - The dataset contains raw data gathered with the ultrasonic pulse-echo method on concrete specimens. The surfaces of the measuring objects were automatically scanned point by point. Pulse-echo measurements were performed at each of these measuring points. The test specimens represent two typical testing tasks in construction industry: the detection of objects and the determination of dimensions to describe the geometry of components. By automating the measurement process, the different test scenarios are examined with a high repeatability, precision and measuring point density. Longitu- dinal and transversal waves were used and the geometrical aperture of the testing system was varied. The low-frequency probes operate in a range of up to approximately 150 kHz. In addition to the specification of the geometrical dimensions of the individual probes, the directivity pattern and the sound field characteristics are provided. The raw data are stored in a universally readable format. The length of each time signal (A-scan) is two milliseconds and the sampling rate is two mega-samples per second. The provided data can be used for comparative studies in signal analysis, imag- ing and interpretation as well as for evaluation pur- poses in different, practically relevant testing scenarios. KW - Validation KW - Puls-echo method KW - Ultrasonic KW - Non-destructive testing KW - SAFT KW - Reconstruction algorithm PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575185 DO - https://doi.org/10.1016/j.dib.2023.109233 SN - 2352-3409 VL - 48 SP - 1 EP - 16 PB - Elsevier Inc. AN - OPUS4-57518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Timofeev, Juri A1 - Azari, H. A1 - Satyanarayana, R. T1 - Controlled Creating of Delaminations in Concrete for Nondestructive Testing N2 - Locating and sizing delaminations is a common inspection task in the maintenance and quality control of construction and rehabilitation. Their detection is an important area of application of nondestructive testing in civil engineering (NDT-CE). To improve this application, NDT test systems and test solutions must be compared, for which specimens containing well-defined delaminations are needed to serve as a reference. Currently, there are no widely accepted procedures available for creating such flaws locally and reproducibly. This study presents procedures for creating artificial delaminations repeatably and as close as possible to natural delaminations. To produce the discontinuities only substances were used which can occur in concrete components and do not affect the application of NDT-CE methods. Ultrasonic pulse-echo (UPE) was used to test the flaws in the specimens. The delaminations were created by applying expansive mortar in prepared through holes. Three specimens with two delaminations each were built and tested using UPE. KW - Concrete KW - Reference KW - Delamination KW - Test specimen KW - Non-destructive testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595201 DO - https://doi.org/10.1007/s10921-023-01044-7 SN - 0195-9298 VL - 43 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-59520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Baensch, Franziska A1 - Skłodowska, Anna A1 - Fritsch, Tobias A1 - Stamm, Michael A1 - Prabhakara, Prathik A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Kühne, Hans-Carsten A1 - Niederleithinger, Ernst T1 - Multi–sensory Monitoring and Non–destructive Testing of New Materials for Concrete Engineered Barrier Systems N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, safe and well–understood materials. We present an extended analysis of long-term multi–sensory monitoring and non–destructive testing (NDT) inspection of two laboratory specimens aiming at potential materials for sealing structures for nuclear waste repositories. Specimens with a volume of 340 litres made from newly developed alkali–activated materials (AAM) and established salt concrete (SC) were analysed using embedded acoustic emission and wireless radio-frequency identification (RFID) sensors, ultrasonic echo imaging, active thermography, and X–ray computed tomography. The monitoring analysis showed lower heat of reaction and 50% less acoustic emission events in AAM compared to SC. However, due to the surface effects of the AAM material, the number of acoustic emission events increased significantly after approximately two months of monitoring. Subsequently performed NDT inspections reliably located embedded sensors and confirmed the absence of major cracks or impurities. The presented laboratory results show the feasibility and potential of comprehensive NDT monitoring and inspection to characterise cementitious and alternative materials as well as the need for multi–parameter long–term monitoring. Thus, our study demonstrates that tailored NDT investigations will help to develop safe sealing structures for nuclear waste repositories. KW - Radioactive waste KW - Barrier KW - Concrete KW - AAM KW - Non-destructive testing PY - 2024 DO - https://doi.org/10.3151/jact.22.516 SN - 1347-3913 VL - 22 IS - 9 SP - 516 EP - 529 PB - Japan Concrete Institute AN - OPUS4-61461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bahrami Eskandari, Ardalan A1 - Küttenbaum, Stefan T1 - NDT Data-Supported Structural Reassessments based on Regression Relations in Measuring Data Analysis N2 - Non-destructive Testing (NDT) provides valuable data about structural elements, supporting the assessment of existing infrastructures without incurring additional structural damage from inspections. Simultaneously, the uncertainty in measurement, which quantifies the quality of measurement results, plays a crucial role in decisions aimed at, e.g., optimizing maintenance strategies, rehabilitation works and Structural Health Monitoring (SHM) implementations. The Guide to the Expression of Uncertainty in Measurement (GUM) framework has already been considered for non-destructive concrete testing. Regarding that, extensive measurements with sophisticated scopes need to be conducted by experts as an obligatory process. This study illustrates how NDT results describing the inner structure of a concrete element can effectively support the reassessment of bridges in operation. To achieve this, the study considers the various measurable positions of the resisting longitudinal tendons of a bridge structure to investigate the displacement change under dynamic service loads. Furthermore, this study aims to simplify and optimize existing NDT data analysis procedures by employing regression analysis, enabling the detection of structural features. This regression analysis yields a modifier for determining the correct depth of an object within the structural element. The method is validated through laboratory experiments, including the use of an ultrasonic measurement system. As a result, it provides unbiased and accurately measured results, while ensuring that the measurement data can remain uncorrelated. Major advantages include efficient computation, a wider scope, and avoiding redundant information about the measuring process. The findings demonstrate that employing the proposed NDT analysis method, with its enhanced practicability, can significantly augment the efficiency of NDT data-supported structural reassessments across various scenarios. T2 - EWSHM 2024 CY - Potsdam, Germany DA - 10.06.2024 KW - Existing structures KW - Non-destructive testing KW - Practicality measurement KW - Bridge reassessment KW - Statistical analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604825 DO - https://doi.org/10.58286/29714 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-60482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - News from NDT@BAM N2 - The presentation summarizes some recent research at BAM in the field of NDT in civil engineering. the firste xample decribes lab experiments on the degardation of concrete during tunnel fires. Radar measuremenst were sucessfully used to detect interior damage. The second example decribes the first ever experiment on using muon imaging to evaluate concrete constructions. T2 - TRB 100th Annual Meeting, Subcommittee AKB40(1) CY - Online meeting DA - 05.01.2021 KW - Non-destructive testing KW - Civil engineering KW - Tunnel fire KW - Radar KW - Muon imaging PY - 2021 AN - OPUS4-52053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Hille, Falk A1 - Fontoura Barroso, Daniel A1 - Niederleithinger, Ernst ED - Papadrakakis, M. ED - Fragiadakis, M. T1 - Monitoring of a prestressed bridge model byultrasonic measurement and vibration recordings N2 - The aim of this work is to improve the current structural health monitoring (SHM) methods for civil structures. A field experiment was carried out on a two-span bridge with a built-in un-bonded prestressing system. The bridge is a 24-metre long concrete beam resting on three bear-ings. Cracks were formed subsequently when a prestressing force of 350 kN was changed to 200 kN, so that different structural states could be demonstrated. The structural assessment of this reference bridge was accomplished by the non-destructive testing using ultrasonic devices and vibration measurements. The ultrasonic velocity variations were investigated by using the coda wave interferometry method. The seismic interferometry technique was applied to the vi-bration recordings to reconstruct the wave propagation field in the bridge. This investigation shows that the wave velocity is sensitive to the current structural state and can be considered as the damage indicator. Overall, the implementation of coda cave interferometry and seismic interferometry technique facilitates structural health monitoring (SHM) in civil engineering. T2 - COMPDYN 2021 8th ECCOMAS Thematic Conference on Computational Methods in Structural Dynamics and Earthquake Engineering CY - Online meeting DA - 28.06.2021 KW - Structural health monitoring KW - Non-destructive testing KW - Coda wave interferometry KW - Seismic interferometry KW - Ultrasonic measurement KW - Prestress PY - 2021 SP - 1 EP - 9 PB - European Community on Computational Methods in Applied Sciences (ECCOMAS) AN - OPUS4-52957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Practical procedure for the precise measurement of geometrical tendon positions in concrete with ultrasonic echo N2 - Existing concrete structures were usually designed for lifetimes of several decades. The current and urgently required efforts to increase sustainability and protect the environment will likely result in extended service lives up to 100 years. To achieve such objectives, it is required to assess structures over their entire lifecycles. Non-destructive testing (NDT) methods can reliably support the assessment of existing structures during the construction, operational, and decommissioning phases. One of the most important and safety-relevant components of a prestressed concrete structure are the tendons. NDT methods such as the ultrasonic echo method are suitable for both the detection and the localization of the tendons, i.e., the measurement of their geometrical position inside the component. The uniqueness of structures, concrete heterogeneity, and varying amounts of secondary components such as the reinforcement represent obstacles in the application of these methods in practice. The aim of this contribution is to demonstrate a practicable procedure, that can be used in the field to determine the parameters required for the measuring data analysis without extensive knowledge about the investigated components. For this purpose, a polyamide reference specimen is used to show which steps are required to obtain reliable imaging information on the position of tendons from the measurement data. The procedure is then demonstrated on a concrete test specimen that covers various relevant and practice-oriented test scenarios, such as varying tendon depths and component thicknesses. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Validation KW - Non-destructive testing KW - Ultrasonic KW - Reconstruction KW - Concrete KW - Tendon duct PY - 2022 AN - OPUS4-55999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Recent advances in (ultra)sonic active and passive monitoring of reinforced and prestressed concrete structures N2 - In addition to already established structural monitoring methods such as deformation, inclination or strain gauges or acoustic emission sensors, sonic or ultrasonic monitoring might provide valuable information about the condition or alteration of a structure. Sensors such as geophones, recording ambient noise in the sonic and subsonic frequency range can provide information beyond modal analysis by using interferometric methods. Wave velocities determined by this method are related to the elastic properties and stiffness of material and structure and can be converted into damage indicators. Embedded active ultrasonic transducer networks can provide more detailed insight about deterioration or damages again, using interferometric technologies. This approach is extremely sensible, detecting relative change in velocity on down to 10-5. These methods, including benefits and remaining challenges, are demonstrated using data from a test structure at BAM’s test site demonstrating the case of prestress loss, and data from an actual bridge still under traffic. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Monitoring KW - Ultrasonic KW - Non-destructive testing KW - Coda wave KW - Bridge PY - 2022 AN - OPUS4-56000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Azari, H. A1 - Shams, S. A1 - Köpp, Christian A1 - Timofeev, Juri A1 - Niederleithinger, Ernst T1 - Development of reference specimens for nondestructive evaluation of concrete bridge decks N2 - Decades of non-destructive evaluation (NDE) for the quality assurance of concrete bridges revealed the necessity of developing procedures for building reference specimens for different defects. External objects have been widely used in specimen construction to represent defects. However, embedded materials can alter the actual defect characteristics, interrupting the NDE responses. This study proposes new approaches to fabricating reference specimens for reinforced concrete that feature substantial defects, including cracks, delamination, honeycombing and rebar corrosion, without external objects. As a result, realistic responses can be acquired to identify promising NDE methods for characterising actual deteriorations. The procedures were produced with the intent of being reproducible in any laboratory. Destructive and non-destructive testing methods were performed to verify the effectiveness of the processes in creating defects. This study provides research laboratories with techniques for fabricating reference specimens for characterising defects and assessing the performance of NDE technologies. KW - Concrete structures KW - Reference KW - Specimen KW - Non-destructive testing KW - Laboratory tests PY - 2023 DO - https://doi.org/10.1680/jfoen.21.00030 SN - 2043-9911 SP - 1 EP - 12 PB - ICE Publishing AN - OPUS4-56957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Process monitoring in metal AM@BAM, the project ProMoAM N2 - In this presentation we give an overview of activities regarding non-destructive testing of AM components during the manufacturing process. For this purpose, we installed different NDT methods inside the AM systems. The results obtained during the manufacturing process are presented and discussed. T2 - 74th IIW Annual Assembly and International Conference CY - Online meeting DA - 07.07.2021 KW - Non-destructive testing KW - Additive manufacturing KW - Online monitoring PY - 2021 AN - OPUS4-53186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - AIFRI - Artificial Intelligence for Rail Inspection N2 - Verlegte Eisenbahnschienen werden mit Schienenprüfzügen, die mit zerstörungsfreier Ultraschall- und Wirbelstromprüftechnik ausgerüstet sind, auf Schienenfehler geprüft. Im Rahmen des mFund-geförderten Projektes AIFRI wurden von der TU Berlin KI-Algorithmen entwickelt, die die Prüfer bei der Auswertung der Daten unterstützen. Felddaten von realen Prüffahrten sind für das Training der KI ungeeignet, da es einerseits kaum Defekte in den Schienen gibt, die sich mit Ultraschall detektieren lassen, andererseits bei der Wirbelstromprüfung zahlreiche Oberflächeneffekte unbekannter Ursache angezeigt werden. Die Aufgabe der BAM bestand darin, durch Simulation gelabelte Trainingsdaten für die KI zu generieren. Während die mit simulierten Daten trainierte KI bei der Ultraschallprüfung eine gute Performance aufweist, sofern der Sim2Real-Gap durch Addition realitätsnaher Rauschsignaturen zu den simulierten Trainingsdaten minimiert wird, erwies sich die verwendete KI bei der Wirbelstromprüfung aufgrund zu vieler Falsch-Positives als ungeeignet. Die Ursache liegt vermutlich darin, dass aufgrund der großen Vielfalt von teils unbekannten Oberflächeneffekten nur eine kleine Auswahl simuliert werden konnte und die KI bei untrainierten Signalsignaturen halluziniert. T2 - AI/ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - Artificial intelligence KW - Non-destructive testing KW - Ultrasonic testing KW - Eddy current testing KW - Simulation KW - Sim2real gap KW - Railway rail inspection PY - 2025 AN - OPUS4-64630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Soares, A.P. A1 - Baum, D. A1 - Hesse, B. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Zaslansky, P. T1 - Scattering and phase-contrast X-ray methods reveal damage to glass fibers in endodontic posts following dental bur trimming N2 - Objectives. There is concern that the integrity of fiberglass dental posts may be affected by chairside trimming during treatment. We hypothesize that hard X-ray methods of phase contrast-enhanced micro-CT (PCE-CT) and synchrotron based X-ray refraction (SXRR) can reliably identify and help characterize the extent of damage. Methods. Fiberglass posts were imaged both as manufactured and following trimming with a diamond bur. Each of the posts was imaged by SXRR and by PCE-CT. Datasets from PCE-CT were used to visualize and quantify 2D and 3D morphological characteristics of intact and of damage-affected regions caused by trimming. Results. The SXRR images revealed fiber inhomogeneities from manufacturing with a significant increase in internal surfaces in sample regions corresponding to damage from trimming. PCE-CT volumes unveiled the micromorphology of single fibers in the posts and some damage in the trimmed area (e.g. fractures, splinters and cracks). Area, perimeter, circularity, roundness, volume and thickness of the glass fibers in the trimmed area were statistically different from the control (p < 0.01). Significance. The integrity of single fibers in the post is critical for bending resistance and for long-term adhesion to the cement in the root canals. Damage to the fibers causes substantial structural weakening across the post diameter. Glass fragments produced due to contact with the dental bur may separate from the post and may significantly reduce bond capacity. The above mentioned synchrotron-based imaging techniques can further facilitate assessment of the structural integrity and the appearance of defects in posts (e.g. after mechanical load). KW - Fiberglass composite KW - Fiber reinforced dental post KW - X-ray refraction KW - Phase contrast-enhanced micro-CT KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1016/j.dental.2020.10.018 SN - 0109-5641 VL - 37 IS - 2 SP - 201 EP - 211 PB - Elsevier Inc. AN - OPUS4-52071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Solodov, Dmitry T1 - Exploring the Potential of Plasma Micro-Hollow Cathode Transducers for Air-Coupled Ultrasonic Non-Destructive Testing N2 - Plasma micro-hollow cathode (MHC) transducers offer a novel and promising approach for air-coupled non-destructive testing (NDT), with the distinct capability of generating ultrasonic waves across a broad frequency spectrum. Utilizing ionized gas as the wave-emitting medium, these transducers operate without requiring any physical contact or coupling medium, making them especially attractive for testing delicate or complex surfaces. Their compact design and plasma-driven mechanism allow for flexible deployment and potential miniaturization in various testing environments. This preliminary study investigates the fundamental behavior and performance of MHC plasma transducers in the context of ultrasound-based NDT. A series of experiments were conducted using laser Doppler vibrometry and optical microphone techniques to evaluate the transducers’ ability to generate, propagate, and detect acoustic waves in different materials and geometries, including PMMA, CFRP composites, and 3D-printed PLA structures with artificial defects such as flat-bottom holes and cracks. Results reveal the ability of MHC transducers to emit high-frequency, broadband ultrasonic waves in air, suitable for detecting subsurface anomalies. Although still in the early stages of development, MHC plasma transducers show potential for advancing air-coupled ultrasonic NDT. Future work will focus on optimizing transducer geometry and operating parameters to increase efficiency and signal-to-noise ratio. While conventional linear excitation remains the primary focus, this study also briefly explores the possibility of combining MHC transducers with nonlinear resonance-based methods, such as Local Defect Resonance (LDR), to improve defect sensitivity. Although the integration of MHCs with nonlinear techniques is still a challenging prospect, there is potential for enhanced defect detection, particularly for small or weakly bonded flaws. These methods could offer higher contrast and more precise localization of defects under resonance conditions. However, the implementation of such nonlinear methods would require further research and development. This study provides a foundation for exploring the broader capabilities of plasma-based ultrasound sources in material characterization and structural health monitoring, especially in lightweight, composite, or additively manufactured materials. T2 - ICU2025 - International Congress on Ultrasonics 2025 CY - Paderborn, Germany DA - 21.09.2025 KW - Air-coupled Ultrasound KW - Non-destructive testing KW - Microhollow cathod PY - 2025 AN - OPUS4-64735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilger, A. A1 - Kardjilov, N. A1 - Lange, A. A1 - Kupsch, Andreas A1 - Hentschel, M. P. A1 - Manke, I. T1 - Neutron darkfield imaging of fiber composites N2 - While X-ray based darkfield imaging with grating interferometers is already widely used, darkfield imaging with neutrons has still a relatively small user community focused mostly on magnetic materials. Here, we demonstrate the application of neutron darkfield imaging byTalbot-Lau type grating interferometry to fiber reinforced plastics. Common carbon and glass fiber composites have been investigated including characteristic damage structures. The darkfield images show a strong signal response caused by fiber delamination, suitable fiber direction, particles, pores and cracks. The basic principles of neutron darkfield imaging applied to fiber composites are highlighted. KW - Neutron radiography KW - Darkfield imaging KW - Talbot-Lau interferometer KW - Fiber composites KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1515/mt-2020-0103 SN - 2195-8572 SN - 0025-5300 VL - 63 IS - 7 SP - 623 EP - 629 PB - De Gruyter CY - Berlin AN - OPUS4-53077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobczak, Michał T1 - Badania nieniszczące materiałów z wykorzystaniem termografii laserowej z liniowym źródłem ciepła N2 - Laserowa termografia z liniowym źródłem ciepła to technika o dużym potencjale w diagnostyce materiałów konstrukcyjnych, zarówno kompozytowych, jak i metalicznych. W przeciwieństwie do metod impulsowych, skupiona linia lasera pozwala na kierunkowe wzbudzenie cieplne i precyzyjne odwzorowanie rozkładu temperatury. Przesuwanie linii względem badanej powierzchni umożliwia inspekcję dużych obszarów z wysoką rozdzielczością przestrzenną, co sprzyja wykrywaniu defektów prostopadłych do kierunku propagacji ciepła. Przedmiotem badań jest analiza odpowiedzi termicznej próbki zawierającej dwa typy nieciągłości: otwór płaskodenny (FBH) oraz szczelinę powierzchniową. Symulacje wykonano w programie Marc Mentat, z uwzględnieniem ruchu źródła ciepła i rzeczywistych parametrów materiałowych. Rozkłady temperatury analizowano dwiema metodami: rekonstrukcją pełnego termogramu oraz filtracją gradientową sumowaną w czasie (TSGF). Pierwsza z nich pozwala uzyskać obraz powierzchni próbki tak, jakby została ogrzana jednocześnie, druga wzmacnia kontrast krawędzi szczelin w kierunku prostopadłym do ruchu lasera. Omówiono także wpływ prędkości przesuwu linii lasera na skuteczność detekcji, jako parametru wpływającego na czas wzbudzenia i wrażliwość pomiaru. Dodatkowo przedstawiono wyniki pomiarów eksperymentalnych, które potwierdzają możliwość wykrywania defektów z wykorzystaniem tej metody. Uzyskane odpowiedzi cieplne stanowią uzupełnienie analizy numerycznej i potwierdzają skuteczność metody w warunkach rzeczywistych. N2 - Laser line thermography is a promising technique for the non-destructive evaluation of structural materials, including both composites and metals. Unlike conventional flash methods, a focused laser line enables directional thermal excitation and precise control over surface temperature distribution. Moving the laser line relative to the inspected surface allows testing of large areas with high spatial resolution and supports the detection of defects oriented perpendicular to the heat propagation direction. The study focuses on the thermal response of a sample containing two types of discontinuities: a flat-bottom hole (FBH), representing thickness variation or delamination, and a surface-breaking notch simulating a crack. Numerical simulations were performed in Marc Mentat, using realistic material properties and modeling the motion of the heat source. Temperature distributions were analyzed using two methods: full thermogram reconstruction and Time-Summed Gradient Filtering (TSGF). The first method reconstructs the thermal image of the entire surface as if heated simultaneously, while the second enhances contrast along temperature gradient edges perpendicular to the laser movement. The influence of laser scanning speed on temperature distribution and defect visibility is also discussed. Additionally, experimental results on a sample with an FBH confirm the method’s capability for detecting material discontinuities. The findings support the practical applicability of laser line thermography and complement the numerical analysis. T2 - 52nd Polish National Conference on Non-Destructive Testing (KKBN) CY - Wisla, Poland DA - 21.10.2025 KW - Non-destructive testing KW - Laser thermography KW - Laser line KW - Numerical simulations PY - 2025 AN - OPUS4-64484 LA - pol AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. A1 - Nellius, T. A1 - Schönlau, N. A1 - Wippermann, M. A1 - Claes, L. A1 - Henning, B. A1 - Nicolai, Marcel A1 - Prager, J. T1 - C6-a3 - Monitoring the curing process of adhesive bonds using selective excitation of guided ultrasonic waves N2 - A measurement setup for the selective excitation of guided ultrasonic waves in adhesively bonded plates is introduced. Changes of the dispersive behaviour of the guided waves during the curing process is known to be accompanied by a change in the propagating waves group velocities. The proposed measurement setup is used to monitor that change during the curing process of an aluminium-epoxy-polycarbonate bond. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Ultrasonic guided waves KW - Selective excitation KW - Non-destructive testing KW - Adhesive bonding KW - Condition monitoring PY - 2025 DO - https://doi.org/10.5162/Ultrasonic2025/C6-a3 SP - 207 EP - 210 PB - AMA Service GmbH AN - OPUS4-65357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - In the field of additive manufacturing, the ability to uniquely identify and authenticate parts is crucial for certification, logistics, and anti-counterfeiting efforts. This study introduces a novel methodology that leverages the intrinsic microstructural features of additively manufactured components for their identification, authentication, and traceability. Unlike traditional tagging methods, such as embedding QR codes on the surface [1] or within the volume of parts, this approach requires no alteration to the printing process, as it utilizes naturally occurring microstructural characteristics. The proposed workflow [2] involves the analysis of 3D micro-computed tomography data to identify specific voids that meet predefined identification criteria. This method is demonstrated on a batch of 20 parts manufactured with identical process parameters, proving capable of achieving unambiguous identification and authentication. By establishing a tamper-proof link between the physical part and its digital counterpart, this methodology effectively bridges the physical and digital realms. This not only enhances the traceability of additively manufactured parts but also provides a robust tool for integrating digital materials, parts databases, and product passports with their physical counterparts. T2 - Artificial Intelligence in MSE CY - Bochum, Germany DA - 18.11.2025 KW - Authentication KW - Additive Manufacturing KW - Non-destructive testing PY - 2025 AN - OPUS4-65204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible AMR sensors for novel non destructive testing capabilities N2 - Reshapeable magnetic field sensors fabricated on flexible substrates by thin-film deposition or printing have recently emerged with promising applications in different field. In this study, flexible anisotropic magneto-resistive (AMR) sensors were used for the scanning of a curved and flat sample with reference defects, to prove the capability of this method for curved surface scanning, and to benchmark the performance when compared to a more stand-ard method using rigid giant magneto-resistive (GMR) sensors. Defects with depths ranging from 110 μm up to 2240 μm were detected with a signal-to-noise ratio (SNR) of 2.7 up to 27.9 employing flexible AMR sensors. T2 - XMR-Symposium CY - Wetzlar, Germany DA - 12.03.2025 KW - Non-destructive testing KW - Flexible sensor KW - Magnetoresistance PY - 2025 AN - OPUS4-65033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel applications N2 - Flexible electronics is an emerging field that has been gaining a lot of attention in recent years, with the appearance of flexible solar panels, screens and other such novel devices. Recent developments in this area have lead to the appearance of flexible magnetic field sensors which are produced by thin-film deposition on flexible substrates. These devices show promising capabilities for several applications such spatial navigation, micro-fluidic particle detection, biomedical applications and intelligent textiles [1]. One possible field of interest is the application of these devices for electromagnetic (EM) non-destructive testing (NDT), since it would enable in-contact scanning of surfaces with arbitrary shapes. Flexible anisotropic magnetoresistive (AMR) sensors mounted on a rotative mechanical holder were used to scan a semi-circular ferromagnetic sample with 3 reference defects via magnetic ux leakage (MFL) testing, thus demonstrating the applicability of this method for the scanning of curved surfaces. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Non-destructive testing KW - Flexible sensor KW - Magnetoresistance PY - 2025 AN - OPUS4-65032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaal, Mate A1 - Álvarez-Arenas, Tomás Gómez T1 - Guest Editorial: Special Section on Air-Coupled Ultrasound N2 - Air-coupled ultrasound is a challenging field dominated by the drastic impedance mismatch between air and all condensed matter, the low ultrasound velocity in the air, and the rapidly increasing attenuation with frequency. The seven articles included in this special section showcase the diversity of current research on air-coupled ultrasound. All contributions in this special section are application-oriented, demonstrating the readiness of air-coupled ultrasound technologies to address real-world challenges. Whether it’s ensuring food safety, supporting heritage conservation, optimizing industrial inspection, or enabling in-field biological measurements, the practical relevance of these studies makes this section particularly valuable for both researchers and industry professionals. KW - Air-coupled ultrasound KW - Transducers KW - Non-destructive testing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655041 DO - https://doi.org/10.1109/OJUFFC.2026.3656857 SN - 2694-0884 VL - 6 SP - 1 EP - 2 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-65504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Schmidt, Anita A1 - Widjaja, Martinus Putra A1 - Bruno, Giovanni T1 - Multi-level X-ray computed tomography (XCT) investigations of commercial lithium-ion batteries from cell to particle level N2 - Adopting X-ray computed tomography (XCT) for ex-situ characterization of battery materials has gained interest in the past decade. The main goal of this paper is to demonstrate the effectiveness of several X-ray computer tomography techniques to study commercial batteries. General guidelines are provided to select the most suitable imaging equipment and parameters for investigations of lithium-ion batteries, spanning the length scales from cell to electrode, down to particle level. Relevantly, such parameters would also be suitable for operando experiments. Safety mechanisms and manufacturing inconsistencies at cell level as well as defects and inhomogeneity in cathode and anode is illustrated and quantified. Furthermore, relation of beam energy and sample-detector-distance on contrast retrieved from attenuation and phase shift is inspected using Synchrotron XCT. KW - Non-destructive testing KW - X-ray computed tomography KW - Synchrotron X-ray computed tomography KW - Lithium-ion battery PY - 2023 DO - https://doi.org/10.1016/j.est.2023.107453 SN - 2352-152X VL - 66 SP - 107453 PB - Elsevier Ltd. AN - OPUS4-57512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wieder, Frank T1 - X-ray refraction radiography applied to Dental Fibre Posts N2 - Fibre-Matrix-Debonding in glass fibre reinforced dental posts can play an important role for their mechanical performance and long term stability… We show that synchrotron X-ray refraction radiography (SXRR) allows analysis of large samples (up to several millimetres) without compromising the detectability of sub micrometer defects. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - X-ray refraction KW - Fiber reinforced dental post KW - Fiberglass composite KW - Non-destructive testing PY - 2021 AN - OPUS4-54092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel A1 - Kunji Purayil, Sruthi Krishna A1 - Lecompagnon, Julien A1 - Pech May, Nelson Wilbur A1 - Ziegler, Mathias ED - Maldague, X. T1 - Robotic-Assisted 3D Scanning and Laser Thermography for Crack Inspection on Complex Components N2 - The integration of automation and robotics into non-destructive testing (NDT) marks a significant advancement in evaluating complex components. This paper introduces a novel approach using robotic-assisted laser thermography combined with automated 3D scanning to detect and analyze cracks in complex structures. The system uses an integrated line scanner with a robotic arm to capture high-resolution data, creating detailed 3D models for adaptive path planning and precise alignment correction. Laser thermography, based on localized heating and the "flying spot" approach, detects surfacenear cracks with high precision. Crack detection is achieved using the Canny algorithm optional on Fourier-transformed thermograms, offering robust results with minimal computation. This study highlights the potential of robotic-assisted 3D scanning and laser thermography as efficient and precise methods for crack inspection, advancing NDT technologies and ensuring the structural integrity of modern components. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Non-destructive testing KW - Laser line KW - Robotic arm KW - Defect identification KW - Crack detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653809 DO - https://doi.org/10.21611/qirt-2024-078 SP - 1 EP - 8 PB - QIRT Council AN - OPUS4-65380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Ziegler, Mathias ED - Ferrarini, Giovanni ED - López, Fernando ED - Spaeth, Peter T1 - Multispectral fusion-based crack detection using automated laser thermography inspection N2 - Crack detection of complex components is critical for maintaining the integrity and safety of structures across industries such as energy production and aerospace. The integration of multispectral imaging and automatic robot-based non-destructive testing (NDT) marks a significant advancement in the inspection of complex geometries. Multispectral imaging leverages the utilization of image data from different wavelength ranges for enhanced feature extraction and analysis. This paper proposes a novel image fusion model by combining thermal and visual images for the detection of surface and sub-surface cracks of turbine blades in energy production. Our study uses 3D scanning of components using a robot-assisted flying laser line, which measures high-resolution thermal data and RGB images using visual cameras simultaneously. Laser thermography induces a localized heating on the sample, creating a thermal response that highlights cracks and defects that are often undetectable using conventional imaging techniques. Multispectral image fusion models are developed based on an unsupervised generative adversarial network (GAN) for precise crack detection. The model validation is done using experimental data and it demonstrated high crack detection accuracy compared to conventional single-band imaging methods. This research highlights the new potential for advancing NDT technologies by combining thermal inspection techniques with optical imaging to develop a multispectral inspection approach. T2 - Thermosense: Thermal Infrared Applications XLVII CY - Orlando, Florida, United States DA - 13.04.2025 KW - Infrared imaging KW - Laser KW - Multispectral imaging KW - NDE 4.0 KW - Non-destructive testing PY - 2025 DO - https://doi.org/10.1117/12.3052496 SP - 1 EP - 11 PB - SPIE AN - OPUS4-63253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Preserving History: Application of Active Thermography for Investigating the Bücker Bü 181 Aircraft N2 - Infrared thermography is a widely recognized non-destructive testing (NDT) method used in material research and defect detection across various industrial applications. Moreover, thermography plays a crucial role in preserving cultural heritage, including historical paintings and buildings. This study focuses on the application of thermography in inspecting the historic Bücker Bü 181 aircraft, which was used in Germany during World War II. Over time, the original appearance of aircraft has often been altered as part of preservation efforts, either before or during their time in museums, leading to deviations from their historically original state. Additionally, the operational history of such objects is frequently undocumented or entirely lost, making it difficult to understand the presence of artifacts and historically significant data. These factors present major challenges in cultural heritage preservation, and destructive methods cannot be used to investigate such invaluable objects. Therefore, thermography is implemented as a non-destructive and contactless examination method. Active flash thermography combined with phase analysis is a powerful tool for evaluating multilayer systems. In this study, multiple layers of old paint on the object posed a challenge in assessing defect conditions and retrieving other critical information beneath the surface coatings. Nevertheless, pulse thermography not only demonstrated its capability to identify defects and markings in multilayered coatings but also provided insights into the internal structure and subsections of the investigated aircraft. T2 - DGZFP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Non-destructive testing KW - Infrared thermography KW - Multilayer coatings KW - Cultural heritage KW - Defect detection PY - 2025 AN - OPUS4-63255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Multispectral fusion-based crack detection using automated laser thermography inspection N2 - Crack detection of complex components is critical for maintaining the integrity and safety of structures across industries such as energy production and aerospace. The integration of multispectral imaging and automatic robot-based non-destructive testing (NDT) marks a significant advancement in the inspection of complex geometries. Multispectral imaging leverages the utilization of image data from different wavelength ranges for enhanced feature extraction and analysis. This paper proposes a novel image fusion model by combining thermal and visual images for the detection of surface and sub-surface cracks of turbine blades in energy production. Our study uses 3D scanning of components using a robot-assisted flying laser line, which measures high-resolution thermal data and RGB images using visual cameras simultaneously. Laser thermography induces a localized heating on the sample, creating a thermal response that highlights cracks and defects that are often undetectable using conventional imaging techniques. Multispectral image fusion models are developed based on an unsupervised generative adversarial network (GAN) for precise crack detection. The model validation is done using experimental data, and it demonstrated high crack detection accuracy compared to conventional single-band imaging methods. This research highlights the new potential for advancing NDT technologies by combining thermal inspection techniques with optical imaging to develop a multispectral inspection approach. T2 - SPIE Defense+Commercial Sensing- Thermosense: Thermal Infrared Applications XLVII CY - Orlando, FL, USA DA - 13.04.2025 KW - Non-destructive testing KW - Infrared imaging KW - NDE 4.0 KW - Multispectral imaging KW - Laser PY - 2025 AN - OPUS4-63050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dayani, Shahabeddin T1 - Quantification of Deep Discharge Mechanism in a Li-Ion Battery by operando X-ray Computed Tomography N2 - Lithium-ion batteries connected in series are prone to an electrical abuse called over discharge. We present a comprehensive investigation of the over discharge abuse mechanism in lithium-ion batteries using operando non-destructive imaging. The study focuses on understanding the behavior of copper dissolution and deposition during over discharge, which can lead to irreversible capacity loss and internal short circuits. By utilizing synchrotron X-ray computed tomography (SXCT), the concentration of dissolved and deposited copper per surface area is quantified as a function of depth of discharge (DoD). T2 - HZB user meeting CY - Berlin, Germany DA - 22.06.2023 KW - Non-destructive testing PY - 2023 AN - OPUS4-57793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - The international research community is currently devoting extensive resources to the development of digital material data spaces and the associated digital twins and product passports of materials and components. A common weak link in these projects to date has been the connection between physical components / samples and their digital data and documents. This is where the concept of the unique identification comes in. Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface or the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work provides a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of a batch of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. We show that this method allows to authenticate individual parts from the build job based on its microstructural fingerprint. This is our contribution to enhancing the security and product protection of additively manufactured components. T2 - FEMS EUROMAT CY - Granada, Spain DA - 15.09.2025 KW - Authentication KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work therefore aims to provide a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. The authenticator is stored as a QR code, along with the 3D information of the selected features. T2 - MRS Spring Meeting Seattle CY - Seattle, WA, USA DA - 07.04.2025 KW - Additive Manufacturing KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Hüsken, Götz T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556367 SP - 1 EP - 12 AN - OPUS4-55636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 AN - OPUS4-55637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, S. A1 - Braml, T. A1 - Kainz, C. A1 - Maack, Stefan A1 - Taffe, A. T1 - Guidance on inspection-supported reliability assessment of existing bridges in Germany N2 - This contribution is intended to disseminate the contents of a national recommendation for Action draft for the inspection-based reliability analysis of existing bridges. The focus is on the utilization of non-destructive testing methods for verifications in both the ultimate and the serviceability Limit states. First, the contents of the developed recommendation for action are outlined. The Guideline covers the process from the purposeful definition of inspection strategies via the quality assessment of measured information to the partial factor-based assessment under consideration of qualityevaluated on-site inspection results. Secondly, the concept of the drafted recommendation for action is demonstrated using a prestressed concrete bridge as a case study. T2 - IABSE Symposium Tokyo 2025 CY - Tokyo, Nippon DA - 18.05.2025 KW - Life management KW - Brücken KW - Non-destructive testing KW - Civil engineering KW - State-of-the-art PY - 2025 DO - https://doi.org/10.1080/10168664.2024.2363597 VL - 34 IS - 3 SP - 1 EP - 8 AN - OPUS4-65630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -