TY - JOUR A1 - Müller, Jan Peter A1 - Dell'Avvocato, G. A1 - Krankenhagen, Rainer T1 - Assessing overload-induced delaminations in glass fiber reinforced polymers by its geometry and thermal resistance N2 - The one-dimensional thermal quadrupole method is used to evaluate a pulsed thermography measurement at delaminations in a glass-fiber reinforced plastic plate quantitatively. The large-scale delaminations have been induced by tension overload and are air-filled and are usually located at the same depth as the notch bottom of a notch on the rear side. While classical evaluation methods like pulsed phase thermography and thermal Signal reconstruction are focused on the delamination depth only, the thermal quadrupole method determines spatially resolved two parameters for delaminations, delamination depth and local thermal resistance. Interestingly, lateral heat flows do not disturb this kind of depth evaluation. KW - Pulsed thermography KW - Delamination KW - Debond KW - Composite materials PY - 2020 DO - https://doi.org/10.1016/j.ndteint.2020.102309 VL - 116 SP - 102309 PB - Elsevier Ltd. AN - OPUS4-50937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Challenges in Intelligent Computing for Non destructive testing in civil engineering – today and tomorrow N2 - A large amount of data and information is collected in the field of non-destructive testing (NDT) in civil engineering. The weakly structured data are usually evaluated with regard to specific testing tasks (e.g. geometry determination, damage localization, quality assurance). While the data offers great economic potential, i.e. to support construction planning, monitoring and maintenance processes, the evaluation is manual and case-by-case and therefore too inefficient for broader applications. We present recent visions and approaches how these large amounts of data need to be handled in the future and how we aim to make the acquired knowledge accessible to our stakeholders. Building on initiatives in materials research, we stress the importance of further research in the field of semantic data integration particularly motivate why an ontology is needed for the area of NDT in civil engineering. T2 - EG-ICE 2020 CY - Online meeting DA - 01.07.2020 KW - Data analysis KW - Non destructive testing KW - Computational engineering KW - AI PY - 2020 AN - OPUS4-50971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadi, Samim A1 - Burgholzer, P. A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Super resolution laser line scanning thermography N2 - In this paper we propose super resolution measurement and post-processing strategies that can be applied in thermography using laser line scanning. The implementation of these techniques facilitates the separation of two closely spaced defects and avoids the expected deterioration of spatial resolution due to heat diffusion. The experimental studies were performed using a high-power laser as heat source in combination with pulsed thermography measurements (step scanning) or with continuous heating measurements (continuous scanning). Our work shows that laser line step scanning as well as continuous scanning both can be used within our developed super resolution (SR) techniques. Our SR techniques make use of a compressed sensing based algorithm in post- processing, the so-called iterative joint sparsity (IJOSP) approach. The IJOSP method benefits from both - the sparse nature of defects in space as well as from the similarity of each measurement. In addition, we show further methods to improve the reconstruction quality e.g. by simple manipulations in thermal image processing such as by considering the effect of the scanning motion or by using different optimization algorithms within the IJOSP approach. These super resolution image processing methods are discussed so that the advantages and disadvantages of each method can be extracted. Our contribution thus provides new approaches for the implementation of super resolution techniques in laser line scanning thermography and informs about which experimental and post-processing parameters should be chosen to better separate two closely spaced defects. KW - Super resolution KW - Laser thermography KW - Compressed sensing KW - Laser scanning KW - Joint sparsity PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509796 DO - https://doi.org/10.1016/j.optlaseng.2020.106279 SN - 0143-8166 VL - 134 SP - 106279 PB - Elsevier Ltd. AN - OPUS4-50979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rus, J. A1 - Gustschin, A. A1 - Mooshofer, H. A1 - Grager, J.-C. A1 - Bente, Klaas A1 - Gaal, Mate A1 - Pfeiffer, F. A1 - Grosse, C. U. T1 - Qualitative comparison of non-destructive methods for inspection of carbon fiber-reinforced polymer laminates N2 - In the rapidly expanding composite industry, novel inspection methods have been developed in recent years. Particularly promising for air-coupled testing are cellular polypropylene transducers which offer better impedance matching to air than piezoelectric transducers. Furthermore, broadband transmitters (laser-induced ultrasound and thermoacoustic emitters) and receivers (optical microphones) have opened a completely new chapter for advanced contact-free ultra-sound inspection. X-ray dark-field radiography offers a different approach to detect porosity and microcracks, employing small angle X-ray scattering. These innovative ultrasonic and radiographic alternatives were evaluated in comparison with well-established inspection techniques. We applied thirteen different non-destructive methods to inspect the same specimen (a carbon fiber-reinforced polymer laminate with induced impact damage): air-coupled ultrasound testing (using piezoelectric transducers, broadband optical microphones, cellular polypropylene transducers, and a thermoa- coustic emitter), laser-induced ultrasound testing, ultrasonic immersion testing, phased array ultrasonic testing, optically excited lock-in thermography, and X-ray radiography (projectional absorption and dark-field, tomosynthesis, and micro-computed tomography). The inspection methods were qualitatively characterized by comparing the scan results. The conclusions are advantageous for a decision on the optimal method for certain testing constraints. KW - Carbon fiber-reinforced polymer KW - Air-coupled ultrasound KW - Optically excited lock-in thermography KW - X-ray micro-computed tomography KW - X-ray dark-field radiography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509473 DO - https://doi.org/10.1177/0021998320931162 SN - 0021-9983 VL - 54 IS - 27 SP - 4325 EP - 4337 PB - SAGE AN - OPUS4-50947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiitta, M. A1 - Tiitta, V. A1 - Gaal, Mate A1 - Heikkinen, J. A1 - Lappalainen, R. A1 - Tomppo, L. T1 - Air-coupled ultrasound detection of natural defects in wood using ferroelectret and piezoelectric sensors N2 - Air-coupled ultrasound was used for assessing natural defects in wood boards by through-transmission scanning measurements. Gas matrix piezoelectric (GMP) and ferroelectret (FE) transducers were studied. The study also included tests with additional bias voltage with the ferroelectret receivers. Signal analyses, analyses of the measurement dynamics and statistical analyses of the signal parameters were conducted. After the measurement series, the samples were cut from the measurement regions and the defects were analyzed visually from the cross sections. The ultrasound responses were compared with the results of the visual examination of the cross sections. With the additional bias voltage, the ferroelectret measurement showed increased signal-to-noise ratio, which is especially important for air-coupled measurement of high-attenuation materials like wood. When comparing the defect response of GMP and FE sensors, it was found that FE sensors had more sensitive dynamic range, resulting from better s/n ratio and short response pulse. Classification test was made to test the possibility of detecting defects in sound wood. Machine learning methods including decision trees, k-nearest neighbor and support vector machine were used. The classification accuracy varied between 72 and 77% in the tests. All the tested machine learning methods could be used efficiently for the classification. KW - Air-coupled transducers KW - Wood KW - Ultrasound KW - Ultrasonic imaging KW - Ferroelectret KW - Machine learning PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509503 DO - https://doi.org/10.1007/s00226-020-01189-y SP - 1 EP - 14 PB - Springer AN - OPUS4-50950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Haller, T. A1 - Völker, Christoph A1 - Hartmann, T. T1 - Machine learning based multi-sensor fusion for the nondestructive testing of corrosion in concrete N2 - Half-cell potential mapping (HP) is the most popular non-destructive testing method (NDT) for locating corrosion damage in concrete. It is generally accepted that HP is susceptible to environmental factors caused by salt-related deterioration, such as different moisture and chloride gradients. Additional NDT methods are able to identify distinctive areas but are not yet used to estimate more accurate test results. We present a Supervised Machine Learning (SML) based approach to data fusion of seven different signal features to obtain higher quality information. SMLs are methods that explore (or learn) relationships between different (sensor) data from predefined data labels. To obtain a representative, labelled data set we conducted a comprehensive experiment simulating the deterioration cycle of a chloride exposed device in the laboratory. Our data set consists of 18 measurement campaigns, each containing HP, Ground Penetrating- Radar, Microwave Moisture and Wenner resistivity data. We compare the performance of different ML approaches. Many outperform the best single method, HP. We describe the intrinsic challenges posed by a data-driven approach in NDT and show how future work can help overcome them. T2 - SMAR2019 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Machine Learning KW - NDT KW - Half-Cell Potential Mapping KW - Corrosion KW - Reinforced Concrete KW - Data Fusion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-498563 UR - http://www.ndt.net/?id=24890 VL - 25 IS - 1 SP - 24890-1 EP - 24890-8 PB - NDT.net CY - Kirchwald AN - OPUS4-49856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Becker, S. A1 - Beckmann, Jörg A1 - Braun, M.-T. A1 - Cojocari, O. A1 - Feige, V. A1 - Fischer, B. A1 - Friederich, F. A1 - Globisch, B. A1 - Hechtfischer, G. A1 - Hens, K. A1 - Hübers, H.-W. A1 - Jelonnek, J. A1 - Jonuscheit, J. A1 - Keil, A. A1 - Kleine-Ostmann, T. A1 - Marquardt, E. A1 - Mayr, M. A1 - Nickel, H.-U. A1 - Nüßler, D. A1 - Peichl, M. A1 - Peters, O. A1 - Schür, J. A1 - Sprenger, T. A1 - Steiger, A. A1 - van Frank, S. A1 - Vieweg, N. A1 - Wilk, R. ED - Jonuscheit, J. ED - Marquardt, E. T1 - Terahertzsysteme und Anwendungsfelder N2 - Der Frequenzbereich der Terahertzwellen liegt im elektromagnetischen Spektrum zwischen den Mikrowellen und dem infraroten Licht – also etwa im Bereich von 0,1 bis 10 Terahertz (THz). Der VDI-Statusreport „Terahertzsysteme und Anwendungen“ stellt die unterschiedlichen Konzepte für Terahertzsysteme vor und zeigt Anwendungsbeispiele, bei denen die Terahertztechnik erfolgreich eingesetzt wird. Umfangreiche Literaturangaben ermöglichen eine intensivere Beschäftigung mit allen Themen des VDI-Statusreports. KW - Terahertzsysteme PY - 2020 UR - https://www.vdi.de/ueber-uns/presse/publikationen/details/terahertzsysteme-und-anwendungsfelder SP - 1 EP - 44 PB - Verein Deutscher Ingenieure (VDI) CY - Düsseldorf AN - OPUS4-50556 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ehlers, Henrik A1 - Pelkner, Matthias A1 - Thewes, R. T1 - Heterodyne Eddy Current Testing Using Magnetoresistive Sensors for Additive Manufacturing Purposes N2 - In recent years additive manufacturing technologies have become widely popular. For complex functional components or low volume production of workpieces, laser powder bed fusion can be used. High safety requirements, e.g. in the aerospace sector, demand extensive quality control. Therefore, offline non-destructive testing methods like computed tomography are used after manufacturing. Recently, for enhanced profitability and practicality online non-destructive testing methods, like optical tomography have been developed. This paper discusses the applicability of eddy current testing with magnetoresistive sensors for laser powder bed fusion parts. For this purpose, high spatial resolution giant magnetoresistance arrays are utilized for testing in combination with a single wire excitation coil. A heterodyne principle minimizes metrology efforts. This principle is compared to conventional signal processing in an eddy current testing setup using an aluminum test sample with artificial surface defects. To evaluate the influence of the powder used in the manufacturing process on eddy current testing and vice versa, a laser powder bed fusion mock-up made from stainless steel powder (316L) is used with artificial surface defects down to 100 µm. This laser powder bed fusion specimen was then examined using eddy current testing and the underlying principles. KW - Eddy current testing KW - Heterodyning KW - Laser powder bed fusion KW - Giant magnetoresistance KW - Additive manufacturing KW - 316L PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506140 DO - https://doi.org/10.1109/JSEN.2020.2973547 SN - 1530-437X VL - 20 IS - 11 SP - 5793 EP - 5800 PB - IEEE AN - OPUS4-50614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Millar, Steven A1 - Gottlieb, Cassian A1 - Wilsch, Gerd A1 - Günther, Tobias A1 - Völker, Tobias T1 - Chemische Zustandsanalyse von Stahlbetonbauwerken mit der laserinduzierten Plasmaspektroskopie (LIBS) N2 - Die chemische Analyse von Beton gehört bei der Ermittlung des Ist-Zustandes von Stahl- und Spannbetonbauwerken zu den grundlegenden Untersuchungen bei der Zustandserfassung. Der tiefenabhängige Chloridgehalt sowie der Karbonatisierungsfortschritt müssen bei der Bewertung des Ist-Zustandes, beim Instandsetzungsbedarf und ggf. bei der Planung eines erforderlichen Instandsetzungskonzeptes mit einbezogen werden. Seit Mitte der 1990er Jahre wird an der Bundesanstalt für Materialforschung und -prüfung die laserinduzierte Plasmaspektroskopie (engl. Laser-induced Breakdown Spectroscopy) – kurz LIBS – stetig für die chemische Analyse von Beton weiterentwickelt. In diesem Beitrag wird der aktuelle Stand der Forschung/ Technik und der Normungsarbeit präsentiert, sowie zukünftig mögliche Anwendungen vorgestellt. Mit den aktuellen LIBS-Systemen (mobiles LIBS-System sowie kommerziell erhältliche Laborsysteme) ist es möglich den Chloridgehalt ortsaufgelöst in wenigen Minuten zu quantifizieren, sogenannte Elementlandkarten zu erstellen und somit die Elementverteilung innerhalb des Betons zu visualisieren. Durch das Scannen eines Bohrkernquerschnittes und der simultanen Erfassung von mehreren Elementen mit einer Messung, ist es zudem möglich, die Gesteinskörnung in den Messdaten zu identifizieren und den Chloridgehalt auf die Zementsteinmatrix zu beziehen. Fehlerquellen aus der Umrechnung der betonbezogenen Chloridgehalte können dadurch minimiert werden. Neben den Grundlagen von LIBS werden vor allem aktuelle Praxisbeispiele vorgestellt, die die aktuellen Möglichkeiten des Verfahrens veranschaulichen. T2 - 9. Kolloquium Parkbauten CY - Esslingen, Germany DA - 04.02.2020 KW - LIBS KW - Chemische Analyse KW - Spektroskopie KW - Beton PY - 2020 UR - https://elibrary.narr.digital/article/99.125005/kpb202010305 SN - 2510-7763 VL - 9 IS - 1 SP - 305 EP - 319 AN - OPUS4-50615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thummerer, G. A1 - Mayr, G. A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias A1 - Burgholzer, P. T1 - Photothermal Image Reconstruction in Opaque Media with Virtual Wave Backpropagation N2 - Thermographic reconstruction of defects that lie in the bulk of a sample is a difficult task because entropy production during heat diffusion leads to information loss. To reconstruct defects one has to solve an inverse heat conduction problem. The quality of the reconstruction is closely related to the information content of the observed data set that is reflected by the decreasing ability to spatially resolve a defect with growing defect depth. In this work we show a 2D reconstruction of rectangular slots with different width-to-depth ratios in a metallic sample. For this purpose, we apply the virtual wave concept and incorporate positivity and sparsity as prior information to overcome the diffusion-based information loss partially. The reconstruction is based on simulated and experimental pulse thermography data. In the first reconstruction step, we compute a virtual wave field from the surface temperature data. This allows us, in the second step, to use ultrasonic backpropagation methods for image reconstruction. KW - Virtual wave concept KW - Thermography KW - Photothermal Technique KW - Image reconstruction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506166 DO - https://doi.org/10.1016/j.ndteint.2020.102239 VL - 112 SP - 102239 PB - Elsevier Ltd. CY - Netherlands AN - OPUS4-50616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of bridges with coda waves - first steps towards an imaging strategy N2 - Monitoring of concrete structures is of utmost importance in maintenance and preservation of infrastructure. As a part of the DFG research group CoDA (Concrete Damage Assessment by Coda Waves), the works within this PhD project aim for identification of damage sensitive parameters extracted from ultrasonic measurements obtained with embedded sensors, the determination of environmental (reversible) influences on the signal and the localisation of damaged areas. The main technique used for the detection of changes in the monitored material is the so-called Coda Wave Interferometry (CWI). It uses the later part of the ultrasonic recording for the detection of small changes in the sensed area and the calculation of a relative velocity change. Using this technique we can show that we are able to detect changes in concrete temperature with ultrasound measurements. This enables temperature correction for ultrasound monitoring with embedded sensors. The crucial point for imaging and localisation with coda waves is the calculation of the so-called sensitivity kernels. We propose the application of numerical wave simulations for the kernel calculations instead of the commonly used diffusivity equation. Using finite-difference wave modelling code from our DFG project partners we are able to calculate those Kernels and first results are shown in this presentation. The major task for the second year will be the development and implementation of the inversion algorithm as well as the preparation of validation experiments. T2 - Doktorandenseminar BAM Abt. 8 CY - Berlin, Germany DA - 30.03.2020 KW - Ultrasound KW - Non-destructive testing KW - Numerical modelling KW - Structural health monitoring PY - 2020 AN - OPUS4-50624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Wosniok, Aleksander ED - Werneck, M.M. ED - da Silva Barros Allil, R.C T1 - POF Sensors for Structural Health Monitoring N2 - The ever more ambitious strategic goals of meeting the requirements in ensuring technical safety and security of civil structures have resulted in flourishing development of innovative structural health monitoring (SHM) technologies for early damage diagnosis and prognosis. At the same time, implementing SHM systems provides tangible economic benefits derived from lower life-cycle costs associated with reduction in the maintenance, repair and insurance expenses. Due to the large size and harsh environmental conditions common to most civil structures, the broad range of favorable physical-mechanical properties of POFs allow for customized monitoring solutions for a wide variety of applications. In addition to common SHM-related advantages of optical fibers including their electromagnetic immunity, small size, lightweight as well as spark-free and non-conductive characteristics, POFs offer better bending and fracture resistance then their glass-counterparts. Particularly, the improved robustness of POFs, their ease of handling, low Young’s Modulus and high elastic limit of 10% compared to 1% in silica glass [1] are relevant to practical applications. Depending on the composition, dopants, drawing process and geometry [2], strain measurement up to 45% [3] or even above 100% [4,5] has been demonstrated with standard POFs. Therefore, the dominant market expected for POF sensors includes monitoring of high-strain-rate deformations in earthwork structures, crack detection in concrete and masonry structures [6] or overstressing in high-rise steel structures exposed to moisture, corrosion, leakage, fatigue, vibration, fire, overflow, earthquake and intentional damage. For fracture monitoring within concrete structures, the sensory usage of POFs becomes especially favorable since the extremely alkaline environment of concrete mixtures is well known to be corrosive to standard silica glass optical fibers (GOFs) [1,7]. Most of advanced distributed sensing techniques are commonly based on Rayleigh backscatter reflectometry using commercially available multimode (MM) POFs. Such typical MM POFs range from a step-index (SI) poly(methyl methacrylate) (PMMA) POF having a core diameter of 1 mm to a low-loss graded-index (GI) perfluorinated (PF) POF based on poly(perfluorobutenyl-vinylether) also known as CYTOP [8] with a 50 µm core diameter. The relatively low optical attenuation value of 30 dB/km at 1.3 µm [9,10] makes PFGI POFs also interesting for distributed Brillouin sensing [11-14]. Compared to GOFs, PFGI POFs offer better potential for temperature measurement and have comparably low theoretical attenuation limit [15]. Therefore, POF-based distributed Brillouin sensing is expected to play an important role in the future of SHM, especially at high-strain ranges. The significance of the Brillouin measurment technique can be also enhanced by further development of the single-mode (SM) POFs which are still subject of research and are used for coherent detection techniques [6]. Furthermore, SM PMMA POFs have been characterized in a Mach-Zehnder interferometer setup for strain values up to 15.8% [16,17]. The current development of SM perfluorinated and microstructured POFs (mPOFs) represents an immense promise for quasi-distributed dynamic measurement at high strain levels based on fiber Bragg grating (FBG) technology. While SM mPOFs with optical losses of about 1 dB/m can be fabricated [6], the SM PF POFs presented by Zhou et al. feature low attenuation of even less than 0.2 dB/m in the wavelength range of 1.41 µm to 1.55 µm [18]. At the same time, the SM PF POFs have the potential for improved thermal stability compared to their PMMA counterparts [19]. This whole chapter provides a comprehensive overview on current POF-based sensing principles and SHM technologies, highlighting their diverse applications in civil engineering structures. In the application-related context, close attention is paid to the development of smart sensor-based geotextiles and geogrids. Such geosynthetics-integrated distributed POF sensors have proven to be a promising solution for two- or even tree-dimensional monitoring of critical high mechanical deformations in both geotechnical and masonry structures. Moreover, geosynthetics in the form of nonwoven geotextiles as well as polymer-based geogrids used as carrier materials for POF sensors enable optimized load transfer from the monitored structure to the measuring fiber without losing their original functionality. In other words, smart geosynthetics provide a cost-efficient dual solution for, on the one hand, well-established increase of structure stability and decrease of erosion effects, on the other hand, early-warning and detection capabilities in the prevention and elimination of potential hazards and lasting damages. KW - Plastic Optical Fiber Sensor KW - OTDR KW - Brillouin Sensing KW - Interferometric Sensor KW - FBG KW - Long Period Grating KW - Smart Geosynthetics PY - 2020 SN - 978-1-13829-853-8 SP - 267 EP - 283 PB - CRC Press Taylor & Francis Group CY - Boca Raton, FL, USA AN - OPUS4-50561 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadi, Samim A1 - Burgholzer, P. A1 - Mayr, G. A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Photothermal super resolution imaging: A comparison of different thermographic reconstruction techniques N2 - This paper presents different super resolution reconstruction techniques to overcome the spatial resolution limits in thermography. Pseudo-random blind structured illumination from a onedimensional laser array is used as heat source for super resolution thermography. Pulsed thermography measurements using an infrared camera with a high frame rate sampling lead to a huge amount of data. To handle this large data set, thermographic reconstruction techniques are an essential step of the overall reconstruction process. Four different thermographic reconstruction techniques are analyzed based on the Fourier transform amplitude, principal component analysis, virtual wave reconstruction and the maximum thermogram. The application of those methods results in a sparse basis representation of the measured data and serves as input for a compressed sensing based algorithm called iterative joint sparsity (IJOSP). Since the thermographic reconstruction techniques have a high influence on the result of the IJOSP algorithm, this paper Highlights their Advantages and disadvantages. KW - Super resolution KW - Compressed sensing KW - Laser thermography KW - Virtual wave KW - Defect reconstruction PY - 2020 DO - https://doi.org/10.1016/j.ndteint.2020.102228 VL - 111 SP - 2228 PB - Elsevier Ltd. CY - Netherlands AN - OPUS4-50419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Multifunktionale Geokunststoffe - nachhaltige Zustandsüberwachung durch ortsaufgelöste faseroptische Sensoren N2 - Vorstellung von Entwicklungsarbeiten zum Thema sensorbasierte Geokunststoffe mit integrierten faseroptischen Sensoren. T2 - 14. Bautextilien-Symposium BAUTEX 2020 CY - Chemnitz, Germany DA - 29.01.2020 KW - Intelligente Geokunststoffe KW - Sensorbasierte Geokunststoffe KW - Faseroptischer Sensor KW - Ortsverteilter Sensor PY - 2020 AN - OPUS4-50321 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Perk, M. A1 - Großwig, S. A1 - Pfeiffer, T. A1 - Rembe, M. A1 - den Hartogh, M. A1 - Weege, S. A1 - Krebber, Katerina A1 - Dijk, H. L. T1 - Faseroptische Leckage-Ortung zum Nachweis von Undichtheiten in Bohrlochkomplettierungen N2 - Im Rahmen der Integritätsbe­wertung einer zementierten 13 3/8" Rohrtour einer Sole-Produktionsbohrung wurden erstmals 2018 zeitgleich faserop­tische Temperaturmessungen (DTS) und faseroptische Akustikmessungen (DAS) durchgeführt und ausgewertet. Dazu wurde die Bohrung zeitweise mit Stick­stoff bespannt und wieder entlastet. T2 - DGMK/ÖGEW-Frühjahrstagung 2020 CY - Celle, Germany DA - 15.​04.​2020 KW - Kavernenspeicher KW - Verteilte faseroptische akustische Sensorik KW - Wasserstoffspeicher PY - 2020 N1 - Die DGMK/ÖGEW Frühjahrstagung 2020 wurde abgesagt, der Tagungsband aber trotzdem veröffentlicht. - The DGMK/ÖGEW Frühjahrstagung 2020 was cancelled, the proceedings were published nevertheless. VL - 136 IS - 4 SP - 25 EP - 26 PB - DVV Media Group CY - Hamburg AN - OPUS4-50783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Hassenstein, Christian A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - New techniques in super resolution photothermal imaging for nondestructive testing N2 - In this work we focus on our most recent studies to super resolution (SR) laser thermography. The goal of SR nondestructive testing methods is to facilitate the separation of closely spaced defects. We explain how to combine laser scanning with SR techniques. It can be shown that stepwise as well as continuous scanning techniques are applicable. Finally, we discuss the effect of experimental parameters and im-age processing techniques to find the optimal SR technique which leads to the highest reconstruction quality within laser thermography. T2 - SMSI 2020 Conference CY - Online meeting DA - 22.06.2020 KW - Super resolution KW - Laser thermography KW - Nondestructive testing KW - Laser scanning KW - Photothermal imaging PY - 2020 DO - https://doi.org/10.5162/SMSI2020/C4.1 SP - 169 EP - 170 AN - OPUS4-50895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Hassenstein, Christian A1 - Thiel, Erik A1 - Pech May, Nelson Wilbur T1 - Using spatial and temporal shaping of laser-induced diffuse thermal wave fields in thermography N2 - The diffuse nature of thermal waves is a fun-damental limitation in thermographic nonde-structive testing. In our studies we investigated different approaches by shaping the thermal wave fields which result from heating. We have used high-power laser sources to heat metallic samples. Using these spatial and temporal shaping techniques leads to a higher detection sensitivity in our measurements with the infra-red camera. In this contribution we show our implementation of shaping laser-induced diffuse thermal wave fields and the effect on the defect reconstruction quality. T2 - SMSI 2020 Conference CY - Online meeting DA - 22.06.2020 KW - Thermal wave KW - Diffusion KW - High-power laser KW - Thermography KW - Spatiotemporal shaping PY - 2020 DO - https://doi.org/10.5162/SMSI2020/C5.1 SP - 179 EP - 180 AN - OPUS4-50897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moosavi, Robabeh A1 - Grunwald, Marcel A1 - Redmer, Bernhard T1 - Crack detection in reinforced concrete N2 - Automatic segmentation of cracks using crack detection methods fails when applied on concrete with embedded reinforcements; it results in artifacts called false-detected cracks. We present a two-step approach to trace the cracks which reduces significantly detecting the false ones. In the first step, the reinforcements were found and removed from the 3D data set, and in the second step, the cracks were detected in the 3D data set free from reinforcements. To visualize and determine the structure and the degree of damages nondestructively, planar tomography as a special case of laminography was used. KW - 3D imaging KW - Laminography KW - Crack detection KW - Reinforced concrete PY - 2020 DO - https://doi.org/10.1016/j.ndteint.2019.102190 VL - 109 SP - 102190 PB - Elsevier Ltd. AN - OPUS4-49520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eckel, S. A1 - Zscherpel, Uwe A1 - Huthwaite, P. A1 - Paul, N. A1 - Schumm, A. T1 - Radiographic film system classification and noise characterisation by a camera-based digitisation procedure N2 - Extracting statistical characteristics from radiographic films is vital for film system classification and contrast sensitivity evaluation and serves as a basis for film noise simulation. A new method for digitising radiographic films in order to extract these characteristics is presented. The method consists of a camera-based setup and image processing procedure to digitise films. Correct optical density values and granularity can be extracted from the digitised images, which are equal to results obtained by standardised measurement procedures. Specific statistical characteristics of film noise are theoretically derived and subsequently verified by the obtained data, including characteristics such as Gaussianity and spatial spectral characteristics of the optical density fluctuations. It is shown that the presented method correctly measures the granularity of film noise and can therefore replace time-consuming microdensitometer measurements traditionally required for film system classifications. Additionally, the inherent unsharpness of film systems was investigated and compared with literature data. This comparison serves as another validation approach of the presented method. KW - Radiography KW - Image processing KW - Film noise KW - Film system classification KW - Digitisation PY - 2020 DO - https://doi.org/10.1016/j.ndteint.2020.102241 SN - 0963-8695 VL - 111 IS - 4 SP - 102241 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eckel, S. A1 - Huthwaite, P. A1 - Zscherpel, Uwe A1 - Schumm, A. A1 - Paul, N. T1 - Realistic film noise generation based on experimental noise spectra N2 - Generating 2D noise with local, space-varying spectral characteristics is vital where random noise fields with spatially heterogeneous statistical properties are observed and need to be simulated. A realistic, non-stationary noise generator relying on experimental data is presented. That generator is desired in areas such as photography and radiography. For example, before performing actual X-ray imaging in practice, output images are simulated to assess and improve setups. For that purpose, realistic film noise modelling is crucial because noise downgrades the detectability of visual signals. The presented film noise synthesiser improves the realism and value of radiographic simulations significantly, allowing more realistic assessments of radiographic test setups. The method respects space-varying spectral characteristics and probability distributions, locally simulating noise with realistic granularity and contrast. The benefits of this approach are to respect the correlation between noise and image as well as internal correlation, the fast generation of any number of unique noise samples, the exploitation of real experimental data, and its statistical non-stationarity. The combination of these benefits is not available in existing work. Validation of the new technique was undertaken in the field of industrial radiography. While applied to that field here, the technique is general and can also be utilised in any other field where the generation of 2D noise with local, space-varying statistical properties is necessary. KW - Nondestructive testing KW - Image quality KW - Noise simulation KW - Radiography PY - 2020 DO - https://doi.org/10.1109/TIP.2019.2955284 SN - 1057-7149 VL - 29 SP - 2987 EP - 2998 PB - IEEE Xplore CY - Washington, D.C. AN - OPUS4-50518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Datenformate für die zerstörungsfreie Prüfung N2 - Der Vortrag gibt eine Übersicht über die Versuche der Vergangenheit, ein standardisiertes Datenformat für die zerstörungsfreie Prüfung zu etablieren. T2 - 4. Sitzung DGZfP FA ZfP 4.0 UA Schnittstellen CY - Stockelsdorf, Germany DA - 19.02.2020 KW - ZfP KW - Datenformat KW - TRAPPIST KW - STEP KW - NDTML KW - DICONDE KW - HDF5 PY - 2020 AN - OPUS4-50448 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kowarik, Stefan A1 - Hussels, Maria-Teresa A1 - Chruscicki, Sebastian A1 - Münzenberger, Sven A1 - Lämmerhirt, A. A1 - Pohl, P. A1 - Schubert, M. T1 - Fiber Optic Train Monitoring with Distributed Acoustic Sensing: Conventional and Neural Network Data Analysis N2 - Distributed acoustic sensing (DAS) over tens of kilometers of fiber optic cables is well-suited for monitoring extended railway infrastructures. As DAS produces large, noisy datasets, it is important to optimize algorithms for precise tracking of train position, speed, and the number of train cars, The purpose of this study is to compare different data analysis strategies and the resulting parameter uncertainties. We present data of an ICE 4 train of the Deutsche Bahn AG, which was recorded with a commercial DAS system. We localize the train signal in the data either along the temporal or spatial direction, and a similar velocity standard deviation of less than 5 km/h for a train moving at 160 km/h is found for both analysis methods, The data can be further enhanced by peak finding as well as faster and more flexible neural network algorithms. Then, individual noise peaks due to bogie clusters become visible and individual train cars can be counted. From the time between bogie signals, the velocity can also be determined with a lower standard deviation of 0.8 km/h, The analysis methods presented here will help to establish routines for near real-time Train tracking and train integrity analysis. KW - Artificial neural networks KW - Distributed fiber optic sensing KW - Distributed acoustic sensing KW - Train tracking PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502872 DO - https://doi.org/10.3390/s20020450 VL - 20 IS - 2 SP - 450 PB - MDPI CY - Basel, Switzerland AN - OPUS4-50287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lauschkin, Maik A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Wasmer, P. A1 - Prager, Jens T1 - Bestimmung von Materialparametern aus dem dispersiven Verhalten geführter Wellen mittels neuronaler Netze N2 - Damit eine Simulationsrechnung, beispielsweise mit einer FEM-Software, eine ausreichend hohe Genauigkeit erreicht, muss vorausgesetzt werden, dass die Modellparameter eine sehr hohe Güte aufweisen. Die genaue Kenntnis der Materialparameter ist dabei von besonderer Bedeutung. Um diese Parameter bestimmen zu können, müssen die verwendeten Werkstoffe messtechnisch charakterisiert werden. Neben anderen Ansätzen sind dafür akustische Verfahren im Ultraschallbereich geeignet. Für dünnwandige und plattenförmige Materialien können aus den sich ausbreitenden geführten Wellen messtechnisch Dispersionskurven bestimmt und aus diesen die Materialparameter abgeleitet werden. Da für die Signalverarbeitung und für Optimierungsaufgaben aktuell zunehmend Machine Learning Tools zum Einsatz kommen, stellt sich die Frage, ob diese Werkzeuge auch für die Ermittlung der Materialparameter aus den gemessenen Dispersionskurven eingesetzt werden können. In der vorgestellten Untersuchung soll ein Convolutional Neural Network aufgestellt werden, welches aus Dispersionsbildern Muster extrahiert und aus diesen eine Schätzung für die Materialparameter ermittelt. Um die Machbarkeit dieses Ansatzes zu prüfen, werden zunächst nur isotrope Materialien betrachtet. Für das Netz werden mit der Scaled-Boundary-Finite-Element-Methode synthetische Daten für das Trainieren und Validieren generiert. Zusätzlich werden die Hyperparameter des neuronalen Netzes variiert, um ein optimales Model für die Schätzung zu finden. Anschließend kann das Netz mit experimentellen Daten getestet und das Ergebnis hinsichtlich der Genauigkeit bewertet werden. T2 - DAGA 2020 - 46. Jahrestagung für Akustik CY - Meeting was canceled DA - 16.03.2020 KW - Machinelles Lernen KW - Geführte Ultraschallwellen KW - Materialcharakterisierung KW - Elastische Konstanten KW - Isotrope Materialien PY - 2020 SN - 978-3-939296-17-1 SP - 571 EP - 574 PB - Deutsche Gesellschaft für Akustik e.V. CY - Berlin AN - OPUS4-50765 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brinker, U. A1 - Bērziņš, V. A1 - Ceriņa, A. A1 - Gerhards, G. A1 - Kalniņš, M. A1 - Schmölcke, U. A1 - Meinel, Dietmar A1 - Luebke, H. T1 - Two burials in a unique freshwater shell midden: insights into transformations of Stone Age hunter-fisher daily life in Latvia N2 - The Stone Age site Riņņukalns, Latvia, is the only well-stratified shell midden in the Eastern Baltic. In this paper, we present new interdisciplinary results concerning its dating, stratigraphy, features, and finds to shed light on the daily life of a fisher population prior to the introduction of domesticated animals. The undisturbed part of the midden consists of alternating layers of unburnt mussel shell, burnt mussel shell and fish bone, containing artefacts, some mammal and bird bones, and human burials. Two of them, an adult man and a baby, are discovered recently and date to the calibration plateau between 3350 and 3100 cal BC, and to the later 4th millennium, respectively. Stable isotopes suggest a diet based heavily on freshwater fish, and this is supported not only by ten thousands of identified fish remains, but also by a fish bone concentration nearby the skull of the man, which is interpreted as remain of a grave gift (possible fish soup). Of special interest are the baby’s stable isotope values. It shows that the mother’s diet was atypical (perhaps because she was non-local), and/or that dietary stress during pregnancy increased fractionation between the mother’s diet and her bloodstream KW - Baltic Stone Age KW - Palaeoanthropology PY - 2020 DO - https://doi.org/10.1007/s12520-020-01049-7 VL - 12 IS - 5 SP - Article number: 97 PB - Springer-Verlag GmbH CY - Germany AN - OPUS4-50653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kowarik, Stefan A1 - Hicke, Konstantin A1 - Chruscicki, Sebastian A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Lämmerhirt, A. A1 - Pohl, P. A1 - Schubert, M. ED - Cranch, G. ED - Wang, A. ED - Digonnet, M. ED - Dragic, P. T1 - Train monitoring using distributed fiber optic acoustic sensing N2 - We use distributed acoustic sensing to determine the velocity of trains from train vibration patterns using artificial neural network and conventional algorithms. The velocity uncertainty depends on track conditions, train type and velocity. T2 - 27th International Conference on Optical Fiber Sensors (OFS) CY - Meeting was canceled DA - 08.06.2020 KW - Train monitoring KW - Distributed acoustic sensing KW - DAS KW - Distributed fiber optic sensing PY - 2020 SN - 978-1-55752-307-5 DO - https://doi.org/10.1364/OFS.2020.T3.25 SP - 1 EP - 4 PB - The Optical Society (Optical Society of America) CY - Washington D.C., USA AN - OPUS4-50758 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Schreier, Andy T1 - Distributed Brillouin sensor in polymer optical fibers utilizing BOFDA N2 - In this thesis, a distributed Brillouin sensor in perfluorinated polymer optical fibers utilizing BOFDA is presented. These commercially available polymer fibers offer beneficial characteristics for sensing applications such as higher break down strain up to 100 %, minimal bending radii below 2 mm, higher sensitivity to temperature and lower sensitivity to strain compared to their silica equivalent. The chosen wavelength of operation at 1319 nm corresponds to lower fiber propagation loss (< 37 dB/km) compared to other approaches at 1550 nm (150 - 250 dB/km). A 86 m PFGI-POF was successfully measured by BOFDA with spatial resolution of 3.4 m. The findings related to humidity influences can serve as a basis for future distributed humidity sensors not only limited to stimulated Brillouin backscattering. KW - BOFDA KW - Polymer optical fiber KW - POF KW - Brillouin sensor KW - Distributed sensor PY - 2020 SN - 978-3-7369-7146-2 SP - 1 EP - 116 PB - Cuvillier Verlag Göttingen CY - Göttingen AN - OPUS4-51041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Longobucco, M. A1 - Stajanca, Pavol A1 - Curilla, L. A1 - Buczynski, R. A1 - Bugar, I. T1 - Applicable ultrafast all-optical switching by soliton self-trapping in high index contrast dual-core fibre N2 - The improvement potential of ultrafast all-optical switching by soliton self-trapping, using all-solid dual-core fibres with high index contrast, was analyzed numerically. The study of the femtosecond nonlinear propagation was performed based on coupled generalised nonlinear Schrödinger equations considering three fibre architectures: homogeneous cladding all-solid, photonic crystal air-glass, and photonic crystal all-solid. The structural geometries of all three architectures were optimised in order to support high-contrast switching performance in the C-band, considering pulse widths at the 100 fs level. Comparing the three structural alternatives, the lowest switching energies at common excitation parameters (1700 nm and 70 fs pulses) were predicted for the homogeneous cladding dual-core structure. Further optimization of the excitation wavelength and pulse width resulted in lower switching energies and simultaneous improvement of the switching contrasts at the combination of 1500 nm, 75 fs pulses and a fibre length of 43 mm. The spectral aspect in this optimised case expresses a broadband and uniform switching character with a span of over 200 nm and a contrast exceeding 30 dB at more frequency channels. KW - Ultrafast nonlinear propagation KW - All-optical switching KW - Dispersion tailoring of optical fibres KW - Generalised nonlinear Schrödinger equation KW - Dual-core optical fibres KW - Nonlinear directional coupler KW - Soft-glass optical fibres PY - 2020 DO - https://doi.org/10.1088/1612-202X/ab63d8 VL - 17 IS - 2 SP - 025102 PB - Astro Ltd. AN - OPUS4-51042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Pohl, Rainer A1 - Casperson, Ralf A1 - Ehlers, Henrik A1 - Pelkner, Matthias T1 - Elektromagnetische zerstörungsfreie Prüfverfahren N2 - Übersicht über die die im FB 8.4 bearbeiteten elektromagnetischen Prüfverfahren mit den Schwerpunkten bildgebende Wirbelstromprüfung, sensorbasierte Streuflussprüfung, magnetische Materialcharakterisierung und Sondenentwicklung. KW - Wirbelstromprüfung KW - Wirbelstromsenoren KW - GMR-Sensoren KW - Magnetische Materialcharakterisierung PY - 2020 SP - 1 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-51033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Infrastruktur- und Anlagenmonitoring mit verteilter faseroptischer akustischer Sensorik N2 - Anwendungsfelder von verteilter faseroptischer akustischer Sensorik (DAS) werden anhand von früheren, gegenwärtigen und zukünftigen Projekten an der BAM vorgestellt und die Leistungsfähigkeit von DAS demonstriert. Die dargestellten Anwendungen sind Monitoring von Rohrleitungen, von Unterseekabeln, von Zügen und Gleisen, von Brücken, von Strassen und Verkehr, von Erdbebenauswirkungen in urbanen Gebieten, von Bohrlöchern im Kontext Erdgasspeicher und für Exploration und Monitoring von Untergründen für Geothermie-Anwendungen. T2 - Sitzung des VDI/VDE-GMA FA 2.17 CY - Online meeting DA - 24.09.2020 KW - Verteilte faseroptische Sensorik KW - Verteilte faseroptische akustische Sensorik KW - DAS KW - Infrastrukturmonitoring KW - Zustandsüberwachung PY - 2020 AN - OPUS4-51304 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Faseroptische akustische Sensorik zur Infrastrukturüberwachung N2 - Die Eigenschaften von optischen Fasern und faseroptischen Sensoren werden beschrieben und die Funktionsweise von verteilter faseroptischer akustischer Sensorik (DAS) erklärt. Die Verwendung von DAS für Zustandsmonitoring vor allem von Infrastruktur und Anlagen wird motiviert. Im Folgenden wird die Einsetzbarkeit von DAS für verschiedenste Anwendungen anhand einiger Beispiele (vergangene und gegenwärtige Projekte der BAM zum Thema DAS für Infrastrukturmonitoring) gezeigt. Diese betreffen das Monitoring von Rohrleitungen/Pipelines, von Energiekabeln, von Gleisanlagen und Zügen, von Brücken und von Strassen und Strassenverkehr. T2 - 419. Sitzung des AK Berlin der DGZfP CY - Online meeting DA - 15.09.2020 KW - Verteilte faseroptische Sensorik KW - DAS KW - Verteilte akustische Sensorik KW - Infrastrukturmonitoring KW - Zustandsüberwachung PY - 2020 AN - OPUS4-51249 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Puthiyaveettil, N. A1 - Thomas, K. R. A1 - Myrach, Philipp A1 - Ziegler, Mathias A1 - Rajagopal, P. A1 - Balasubramaniamam, K. T1 - Defect detection in steel bars up to 600 °C using laser line thermography N2 - Crack detection in steel bars at high surface temperatures is a critical problem in any manufacturing industry. Surface breaking cracks are the major problems during the billet casting. Many NDT techniques are proven its capability in crack detection at room temperature. Here, we are demonstrating the possibility of exposure of cracks using laser line thermography at higher surface temperatures (up to 600 °C). A continuous-wave (CW) laser is used to excite the sample kept at higher surface temperatures. The temperature distribution over the sample due to the laser line scanning is captured using a temperature calibrated infrared (IR) thermal camera. The response of the sample temperature in crack detection is investigated using a validated FE model. The impact of the oxide layer in crack detection is investigated by using two types of samples; one without any oxide layer and the second is with the oxide layer. The influence of laser power in the detection of defects at high temperatures is studied. 3D numerical models were developed for the cases; when the sample is with oxide layer and without any oxide layer for a better understanding of physics. The surface temperature rise due to laser heating is higher for the scaled sample compared to the no-scale sample. The presence of the oxide layer above the parent metal will reduce the reflectivity of the surface. Lower reflectivity will lead to increased absorption of incident energy so that the surface temperature rise will be higher than the surface with no scale. Thermal contrast linearly depends on laser power, which means higher laser power will increase the defect detectability even at a higher surface temperature. KW - Laser thermography KW - High temperature KW - Modeling KW - Surface cracks KW - Non-destructive testing PY - 2020 DO - https://doi.org/10.1016/j.infrared.2020.103565 SN - 1350-4495 VL - 111 SP - 103565 PB - Elsevier B.V. AN - OPUS4-51573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine T1 - Nondestructive determination of moisture damage in layered building floors N2 - In this ongoing research project, we study the influence of moisture damage on Ground Penetrating Radar (GPR) in different floor constructions. For this purpose, a measurement setup with interchangeable layers is developed to vary the screed material (cement or anhydrite) and insulation material (glass wool, perlite, expanded and extruded polystyrene), as well as the respective layer thickness. The evaluation of the 2 GHz common-offset radar measurements is focused on the extraction of distinctive signal features that can be used to classify the underlying case of damage without any further information about the hidden materials or layer thicknesses. In the collected dataset, we analyze the horizontal distribution of A-scan features in corresponding B-scans to detect water in the insulation layer. Furthermore, possible combinations of these features are investigated with the use of multivariate data analysis and machine learning (logistic regression) in order to evaluate the mutual dependencies. In this study, the combination of an amplitude- and frequency-based feature achieved an accuracy of 93.2 % and performed best to detect a damage in floor insulations. T2 - 18th International Conference on Ground Penetrating Radar CY - Meeting was canceled DA - 14.07.2020 KW - Radar KW - Feuchte KW - Moisture KW - Building floors PY - 2020 DO - https://doi.org/10.1190/gpr2020-045.1 SN - 2159-6832 SP - 164 EP - 167 AN - OPUS4-51575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Mann, S. A1 - Sharma, R. A1 - Reisgen, U. T1 - In-situ Identifikation der Schweißnahtgeometrie bei der Anwendung von MSG-Schweißprozessen N2 - Lichtbogenbasierte Schweißverfahren wie das Metallschutzgasschweißen (MSG) zählen zu den Standardverfahren der Fügetechnik und werden in vielen Industriebereichen automatisiert unter Verwendung von Industrierobotern eingesetzt. Dabei können Schweißnahtabweichungen auftreten, die aus Änderungen der Prozessrandbedingungen und der hohen Prozessdynamik resultieren. Hier ist die Kontrolle von Schmelzbad- und Schweißnahtgeometrie für die Sicherung der Nahtqualität bedeutsam. Durch den Einsatz optischer Sensorsysteme können mit hoher zeitlicher Auflösung in-situ Informationen des Prozesszustands ermittelt werden. Dabei stellen die rauen Prozessbedingungen und die hohe Strahlungsintensität des Lichtbogens eine Herausforderung für die optischen Komponenten dar. Forschungsarbeiten am Institut für Schweißtechnik und Fügetechnik der RWTH Aachen haben gezeigt, dass durch den Einsatz einer HDR-Kamera in Kombination mit einer strukturierten Laserbelichtung gezielt geometrische Informationen des Lichtbogens und des Schmelzbads aus den Prozessaufnahmen gewonnen werden können. In dieser Arbeit wird eine parallele Schweißnaht- und Schmelzbadbeobachtung durchgeführt, wobei geometrische Informationen durch die Anwendung von Bildverarbeitungsalgorithmen extrahiert werden. Dabei wird ein nachlaufendes Sensorsystem eingesetzt, welches aus einer HDR-Kamera und einer Laserbeleuchtung besteht. Es werden diffraktive optische Elemente (DOE) zur Erzeugung von verschiedenen Laserprojektionsmustern verwendet, um sowohl eine unidirektionale als auch eine multidirektionale Prozessbeobachtung durchführen zu können. Aus den geometrischen Informationen werden Kenngrößen berechnet, anhand derer der Prozesszustand beurteilt werden kann. Es zeigt sich, dass anhand der Kenngrößenverläufe Abweichungen in der Schweiß- und Schmelzbadgeometrie und Positionierungsfehler des Roboters identifiziert werden können. T2 - Große Schweißtechnische Tagung - DVS CAMPUS CY - Online meeting DA - 14.09.2020 KW - Schweißnahtgeometrie KW - MSG-Schweißen KW - In-situ Monitoring KW - Schmelzbadbeobachtung PY - 2020 SN - 978-3-96144-098-6 VL - 365 SP - 41 EP - 47 PB - DVS Media GmbH CY - Düsseldorf AN - OPUS4-51576 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Luftultraschall N2 - Dieser Vortrag bietet eine Einführung zur luftgekoppelten Ultraschallprüfung. Es werden die theoretischen Grundlagen erläutert und Beispiele für Anwendungen in der Praxis gegeben. T2 - Schulung Ultraschallprüfung Stufe 3 CY - Berlin, Germany DA - 28.09.2020 KW - Luftgekoppelte Ultraschallprüfung KW - Luftankopplung KW - Ultraschallwandler PY - 2020 AN - OPUS4-51578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - In-situ Identifikation der Schweißnahtgeometrie bei der Anwendung von MSG-Schweißprozessen N2 - Lichtbogenbasierte Schweißverfahren wie das Metallschutzgasschweißen (MSG) zählen zu den Standardverfahren der Fügetechnik und werden in vielen Industriebereichen automatisiert unter Verwendung von Industrierobotern eingesetzt. Dabei können Schweißnahtabweichungen auftreten, die aus Änderungen der Prozessrandbedingungen und der hohen Prozessdynamik resultieren. Hier ist die Kontrolle von Schmelzbad- und Schweißnahtgeometrie für die Sicherung der Nahtqualität bedeutsam. Durch den Einsatz optischer Sensorsysteme können mit hoher zeitlicher Auflösung in-situ Informationen des Prozesszustands ermittelt werden. Dabei stellen die rauen Prozessbedingungen und die hohe Strahlungsintensität des Lichtbogens eine Herausforderung für die optischen Komponenten dar. Forschungsarbeiten am Institut für Schweißtechnik und Fügetechnik der RWTH Aachen haben gezeigt, dass durch den Einsatz einer HDR-Kamera in Kombination mit einer strukturierten Laserbelichtung gezielt geometrische Informationen des Lichtbogens und des Schmelzbads aus den Prozessaufnahmen gewonnen werden können. In dieser Arbeit wird eine parallele Schweißnaht- und Schmelzbadbeobachtung durchgeführt, wobei geometrische Informationen durch die Anwendung von Bildverarbeitungsalgorithmen extrahiert werden. Dabei wird ein nachlaufendes Sensorsystem eingesetzt, welches aus einer HDR-Kamera und einer Laserbeleuchtung besteht. Es werden diffraktive optische Elemente (DOE) zur Erzeugung von verschiedenen Laserprojektionsmustern verwendet, um sowohl eine unidirektionale als auch eine multidirektionale Prozessbeobachtung durchführen zu können. Aus den geometrischen Informationen werden Kenngrößen berechnet, anhand derer der Prozesszustand beurteilt werden kann. Es zeigt sich, dass anhand der Kenngrößenverläufe Abweichungen in der Schweiß- und Schmelzbadgeometrie und Positionierungsfehler des Roboters identifiziert werden können. T2 - Große Schweißtechnische Tagung - DVS CAMPUS CY - Online meeting DA - 14.09.2020 KW - Schweißnahtgeometrie KW - MSG-Schweißen KW - In-situ Monitoring KW - Schmelzbadbeobachtung PY - 2020 AN - OPUS4-51579 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gräf, T. A1 - Hicke, Konstantin A1 - Heidmann, G. A1 - Kölling, M. A1 - Menge, M. A1 - Vaterrodt, K. T1 - Integrierte lokale und verteilte faseroptische Sensorik zum flächende-ckenden Online-Monitoring von Kabelanlagen und Betriebsmitteln N2 - Faseroptische Sensorsysteme bieten heute die Möglichkeit des Online-Monitorings von sensiblen, für die Energieversorgung wichtigen Betriebsmitteln. Insbesondere Hochenergiekabel, wie diese sowohl im Offshore- als auch im Onshorebereich eingesetzt werden, sind prädestiniert für eine zustandsorientierte Überwachung. Gerade Hochspannungshochenergiekabel sind Betriebsmittel, die im Falle eines Ausfalls durch Schäden mit hohen Reparatur- und Folgekosten verbunden sind. Mit dem Einsatz von faseroptischen Sensoren sind mechanische Einflüsse wie Vibrationen z. B. verursacht durch Ankerfall, Temperaturhotspots oder auch Teilentladungsaktivitäten an dezidierten vulnerablen Stellen wie Kabelendverschlüssen oder –muffen über längere Kabelstrecken detektierbar. Der Einsatz von im Rahmen des Verbundprojekts Monalisa entwickelter faseroptischer Diagnosetechnik in Verbindung mit faseroptischen Sensoren wird hier aufgezeigt. T2 - VDE Fachtagung Hochspannungstechnik CY - Online-Meeting DA - 09.11.2020 KW - Verteilte faseroptische Sensorik KW - Energiekabel KW - Zustandsüberwachung KW - Infrastrukturmonitoring KW - Eingebettete Sensorik PY - 2020 SN - 978-3-8007-5353-6 SN - 0341-3934 VL - 2020 SP - 1 EP - 6 PB - VDE Verlag GmbH CY - Berlin AN - OPUS4-51559 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Kruschwitz, Sabine T1 - Determination of readiness for laying based on material moisture, corresponding relative humidity, and water release N2 - The moisture content of the subfloor has to be determined before installation to avoid damages of the floor covering. Only if the readiness for layering is reached, an installation without damages can be expected in all cases. In general, three different approaches exist to measure the residual water content: determination of the moisture content, determination of the water release, or determination of the corresponding relative humidity. All three approaches are tested in laboratory at eight different screed types including two different samples thicknesses in each case. The moisture content and the water release are measured by sample weighing, the corresponding relative humidity is measured by embedded sensors. All three approaches are compared and correlated to each other. The evaluations show only weak correlation and, in several cases, contradicting results. Samples are considered as being ready for layering and not-being ready for layering at the same time, depending on the chosen approach. Due to these contradicting results, a general threshold for the risk of damage cannot be derived based on these measurements. Furthermore, the experiment demonstrates that the measurement of corresponding relative humidity is independent of the considered screed type or screed composition. This makes the humidity measurement to very promising approach for the installation of material moisture monitoring systems in the future. KW - Material moisture KW - Readiness for laying KW - Screed KW - Corresponding relative humidity KW - Partially saturated pores PY - 2020 DO - https://doi.org/10.3139/120.111581 VL - 62 IS - 10 SP - 1033 EP - 1040 PB - Carl Hanser Verlag GmbH & Co. KG CY - München AN - OPUS4-51405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schade, U. A1 - Dawei, C. A1 - Puskar, L. A1 - Ritter, E. A1 - Beckmann, Jörg T1 - Removal of Etalon Features in the Far-Infrared–Terahertz Transmittance Spectra of Thin Polymer Films N2 - Etalon features in infrared spectra of stratified samples, their influence on the interpretation and methods to circumvent their presence in infrared spectra have been in discussion for decades. This paper focuses on the application of a method originally developed to remove interference fringes in the mid-infrared spectra for far-infrared Fourier transform spectroscopy on thin polymer films. We show that the total transmittance-reflectance technique, commonly used for mid-infrared, also works successfully in the far infrared spectral range where other approaches fail. Experimental spectra obtained by such technique are supported by model calculations and reveal the possibility and limits to obtain almost undisturbed far-infrared spectra which are suitable to determine low energy vibrations of ionomer salts under certain sample conditions. KW - Far-infrared spectroscopy KW - Absorption KW - Etalon feature KW - Total transmittance reflectance PY - 2020 DO - https://doi.org/10.1177/0003702820922295 VL - 74 IS - 12 SP - 1530 EP - 1539 PB - Sage journals AN - OPUS4-51367 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Advances in ultrasonic testing and monitoring of concrete structures N2 - Recent years have seen extended use of ultrasonic techniques for concrete infrastructure assessement. They are applied for quality assurance and condition assessement at bridges, power plants, dams and other important objects. However, there are still a couple of significant limitations. They include, but are not limited to depth of penetration, imaging complex structures or early stage detections of distributed damage. The talk will give information on recent research in this area. Specifically, the application of the unique deep penetration system LAUS is shown. Ultrasonic monitoring using embedded transducers to check for subtle and sudden changes in the material is introduced as well. Comments on initiatives for validation, standardization and certification will be given. T2 - 341e Conférence CERES CY - Online meeting DA - 26.10.2020 KW - Concrete KW - Ultrasound KW - Imaging KW - Monitoring PY - 2020 AN - OPUS4-51463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krautz, M. A1 - Beyer, L. A1 - Funk, Alexander A1 - Waske, Anja A1 - Weise, B. A1 - Freudenberger, J. A1 - Gottschall, T. T1 - Predicting the dominating factors during heat transfer in magnetocaloric composite wires N2 - Magnetocaloric composite wires have been studied by pulsed-field measurements up to μ0ΔH = 10 T with a typical rise time of 13 ms in order to evaluate the evolution of the adiabatic temperature change of the core, ΔTad, and to determine the effective temperature change at the surrounding steel jacket, ΔTeff, during the field pulse. An inverse thermal hysteresis is observed for ΔTad due to the delayed thermal transfer. By numerical simulations of application-relevant sinusoidal magnetic field profiles, it can be stated that for field-frequencies of up to two field cycles per second heat can be efficiently transferred from the core to the outside of the jacket. In addition, intense numerical simulations of the temperature change of the core and jacket were performed by varying different parameters, such as frequency, heat capacity, thermal conductivity and interface resistance in order to shed light on their impact on ΔTeff at the outside of the jacket in comparison to ΔTad provided by the core. KW - Composite KW - Heat transfer KW - Numerical simulation KW - Pulsed magnetic field PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513791 DO - https://doi.org/10.1016/j.matdes.2020.108832 VL - 193 SP - 108832 PB - Elsevier Ltd. AN - OPUS4-51379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moskovchenko, A. I. A1 - Vavilov, V. P. A1 - Bernegger, Raphael A1 - Maierhofer, Christiane A1 - Chulkov, A. O. T1 - Detecting Delaminations in Semitransparent Glass Fiber Composite by Using Pulsed Infrared Thermography N2 - Thanks to its good strength/mass ratio, a glass fibre reinforced plastic (GFRP) composite is a common material widely used in aviation, power production, automotive and other industries. In its turn, active infrared (IR) nondestructive testing (NDT) is a common inspection technique for detecting and characterizing structural defects in GFRP. Materials to be tested are typically subjected to optical heating which is supposed to occur on the material surface. However, GFRP composite is semitransparent for optical radiation of both visual and IR spectral bands. Correspondingly, the inspection process represents a certain combination of both optical and thermal phenomena. Therefore, the known characterization algorithms based on pure heat diffusion cannot be applied to semi-transparent materials. In this study, the phenomenon of GFRP semi-transparency has been investigated numerically and experimentally in application to thermal NDT. Both Xenon flash tubes and a laser have been used for thermal stimulation of opaque and semi-transparent test objects. It has been shown that the Penetration of optical heating radiation into composite reduces detectability of shallower defects, and the signal-to-noise ratio can be enhanced by applying the technique of thermographic signal reconstruction (TSR). In the inspection of the semi-transparent GFRP composite, the most efficient has been the laser heating followed by the TSR data processing. The perspectives of defect characterization of semi-transparent materials by using laser heating are discussed. A neural network has been used as a candidate tool for evaluating defect depth in composite materials, but its training should be performed in identical with testing conditions. KW - Infrared thermography KW - Thermal testing KW - GFRP KW - Semi-transparent composite KW - Laser heating PY - 2020 DO - https://doi.org/10.1007/s10921-020-00717-x VL - 39 SP - 69 PB - Springer Science+Business Media, LLC, part of Springer Nature 2020 AN - OPUS4-51179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Characterization of a Flexible Piezopolymer-based Interdigital Transducer for Selective Excitation of Ultrasonic Guided Waves N2 - Structural health monitoring (SHM) is a term that groups together techniques adopted to evaluate in a continued fashion the structural integrity and degradation of technical appliances. SHM is particularly attractive for components that are difficult to access or expensive to take off-line. Among many other techniques, SHM can be performed using ultrasonic guided waves (UGW) which have an advantage of traveling over Long distances. Various guided wave modes exist along with many methods for their generation and sensing, e.g by means of interdigital transducers (IDT). This contribution is dedicated to the design and characterization of a flexible piezopolymerbased IDT which allows for the selective excitation of UGW, resulting in more straightforward data analysis. The designed IDT was characterized using a 3D Laser Doppler Vibrometer (3D LDV) in the air to identify and analyze the IDT’s Vibration modes. Then the transducer was mounted on an aluminum plate, and the generated wavefield was measured with the 3D LDV. According to this investigation, we demonstrate that it is possible to selectively excite desired guided wave mode, namely the A0 mode, suppressing the excitation of the S0 mode. Moreover, the measured wavefield allows for analysis of the directivity of the designed IDT. All in all the results show good correlation between theoretical predictions and measured values, thus allowing to use the current design in terms of selective excitation as it is. T2 - IEEE International Ultrasonics Symposium CY - Online meeting DA - 06.09.2020 KW - Lamb waves KW - Non-Destructive Testing KW - Structural Health Monitoring KW - Polyvinylidene Fluoride (PVDF) PY - 2020 AN - OPUS4-51202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Bulletti, A. A1 - Giannelli, P. A1 - Capineri, L. A1 - Prager, Jens T1 - Characterization of a Flexible Piezopolymer-based Interdigital Transducer for Selective Excitation of Ultrasonic Guided Waves N2 - Structural health monitoring (SHM) is a term that groups together techniques adopted to evaluate in a continued fashion the structural integrity and degradation of technical appliances. SHM is particularly attractive for components that are difficult to access or expensive to take off-line. Among many other techniques, SHM can be performed using ultrasonic guided waves (UGW) which have an advantage of traveling over Long distances. Various guided wave modes exist along with many methods for their generation and sensing, e.g by means of interdigital transducers (IDT). This contribution is dedicated to the design and characterization of a flexible piezopolymerbased IDT which allows for the selective excitation of UGW, resulting in more straightforward data analysis. The designed IDT was characterized using a 3D Laser Doppler Vibrometer (3D LDV) in the air to identify and analyze the IDT’s Vibration modes. Then the transducer was mounted on an aluminum plate, and the generated wavefield was measured with the 3D LDV. According to this investigation, we demonstrate that it is possible to selectively excite desired guided wave mode, namely the A0 mode, suppressing the excitation of the S0 mode. Moreover, the measured wavefield allows for analysis of the directivity of the designed IDT. All in all the results show good correlation between theoretical predictions and measured values, thus allowing to use the current design in terms of selective excitation as it is. T2 - I2020 IEEE International Ultrasonics Symposium (IUS) CY - Online meeting DA - 07.09.2020 KW - Lamb waves KW - Non-Destructive Testing KW - Structural Health Monitoring KW - Polyvinylidene Fluoride (PVDF) PY - 2020 SN - 978-1-7281-5448-0 SP - 1261, 45 AN - OPUS4-51441 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jaenisch, Gerd-Rüdiger A1 - Ewert, Uwe A1 - Waske, Anja A1 - Funk, Alexander T1 - Radiographic Visibility Limit of Pores in Metal Powder for Additive Manufacturing N2 - The quality of additively manufactured (AM) parts is determined by the applied process parameters used and the properties of the feedstock powder. The influence of inner gas pores in feedstock particles on the final AM product is a phenomenon which is difficult to investigate since very few non-destructive measurement techniques are accurate enough to resolve the micropores. 3D X-ray computed tomography (XCT) is increasingly applied during the process chain of AM parts as a non-destructive monitoring and quality control tool and it is able to detect most of the pores. However, XCT is time-consuming and limited to small amounts of feedstock powder, typically a few milligrams. The aim of the presented approach is to investigate digital radiography of AM feedstock particles as a simple and fast quality check with high throughput. 2D digital radiographs were simulated in order to predict the visibility of pores inside metallic particles for different pore and particle diameters. An experimental validation was performed. It was demonstrated numerically and experimentally that typical gas pores above a certain size (here: 3 to 4.4 µm for the selected X-ray setup), which could be found in metallic microparticles, were reliably detected by digital radiography. KW - Additive manufacturing KW - Feedstock powder KW - Porosity KW - Digital radiography KW - Numerical simulation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517880 DO - https://doi.org/10.3390/met10121634 VL - 10 IS - 12 SP - 1634 PB - MDPI AN - OPUS4-51788 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - One-Line Monitoring of the Curing Process of FRP N2 - The knowledge of the cure situation during the production process of thermosetting material is of enormous importance. • Mid- and near- infrared (IR) spectroscopy in attenuated total reflectance (ATR) geometry are promising techniques for curing studies. • An IR/THz sensor system was developed to investigate its suitability for future online monitoring of curing processes in the production line. T2 - BESSY@HZB User Meeting 2020 CY - Online meeting DA - 10.12.2020 KW - Fiber Reinforced Polymers KW - Curing Monitoring KW - Attenuated Total Reflectance PY - 2020 AN - OPUS4-51804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Understanding distributed data – a semantic web approach for data based analysis of NDT data in civil engineering N2 - In the field of non-destructive testing (NDT) in civil engineering, a large number of measurement data are collected. Although they serve as a basis for scientific analyses, there is still no uniform representation of the data. An analysis of various distributed data sets across different test objects is therefore only possible with high manual effort. We present a system architecture for an integrated data management of distributed data sets based on Semantic Web technologies. The approach is essentially based on a mathematical model - the so-called ontology - which represents the knowledge of our domain NDT. The ontology developed by us is linked to data sources and thus describes the semantic meaning of the data. Furthermore, the ontology acts as a central concept for database access. Non-domain data sources can be easily integrated by linking them to the NDT construction ontology and are directly available for generic use in the sense of digitization. Based on an extensive literature research, we outline the possibilities that this offers for NDT in civil engineering, such as computer-aided sorting, analysis, recognition and explanation of relationships (explainable AI) for several million measurement data. The expected benefits of this approach of knowledge representation and data access for the NDT community are an expansion of knowledge through data exchange in research (interoperability), the scientific exploitation of large existing data sources with data-based methods (such as image recognition, measurement uncertainty calculations, factor analysis, material characterization) and finally a simplified exchange of NDT data with engineering models and thus with the construction industry. Ontologies are already the core of numerous intelligent systems such as building information modeling or research databases. This contribution gives an overview of the range of tools we are currently creating to communicate with them. T2 - EGU General Assembly 2020 CY - Online meeting DA - 04.05.2020 KW - Ontology KW - NDT KW - Concrete KW - Onotology KW - Semantic Data Management KW - Reproducible Science PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518076 DO - https://doi.org/10.5194/egusphere-egu2020-19332 AN - OPUS4-51807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Daten verständlich machen mit einem Semantic Web basierten Ansatz für die ZfP im Bauwesen N2 - Im Bereich der Zerstörungsfreien Prüfung (ZfP) im Bauwesen werden eine Vielzahl von Messdaten erfasst. Obwohl Sie als Grundlage für wissenschaftliche Analysen dienen, gibt es noch keine einheitliche Repräsentation der Daten. Eine Analyse verschiedener verteilter Datensätze über unterschiedliche Prüfobjekte hinweg ist daher kaum möglich. Wir stellen einen Ansatz für ein integriertes Datenmanagement verteilter Datensätze auf Basis von Semantic-Web Technologien vor. Der Ansatz basiert im Kern auf einem mathematischen Modell – der sogenannten Ontologie – welches das Wissen unserer Domäne ZfPBau repräsentiert. Die von uns entwickelte ZfPBau Ontologie wird mit Datenquellen verknüpft und beschreibt so die semantische Bedeutung der Daten. Darüber hinaus fungiert die Ontologie als zentrales Konzept für den Datenbankzugriff. Domänen-fremde Datenquellen können durch die Verknüpfung mit der ZfPBau Ontologie einfach integriert werden und stehen zur generischen Nutzung im Sinne der Digitalisierung direkt zur Verfügung. Basierend auf einer umfangreichen Literaturrecherche, skizzieren wir die Möglichkeiten die sich daraus für die ZfP im Bauwesen ergeben, wie zum Beispiel Messdaten computergestützt zu sortieren, zu analysieren, Zusammenhänge zu erkennen und zu erklären. Der erwartete Nutzen dieses Ansatzes der Wissensrepräsentation und des Datenzugriffs für die ZfP-Community ist eine Erweiterung des Wissens durch Datenaustausch in der Forschung (Interoperabilität), die wissenschaftliche Verwertung großer existierender Datenquellen mit datenbasierten Verfahren (wie Bilderkennung, Messunsicherheitsberechnungen, Faktoranaylsen, Materialcharackterisierung) und letztlich ein vereinfachter Transfer von ZFP-Daten in Ingenieurmodelle und somit in die Baupraxis. Ontologien sind bereits Kern vielzähliger intelligenter Systeme wie Building-Information-Modeling oder Forschungsdatenbanken. Der Beitrag gibt einen Überblick über die Werkzeuge die wir derzeit für die Kommunikation mit ihnen schaffen. T2 - Seminar ZfP 4.0 Die ZfP im Zeichen der Digitalisierung CY - Frankfurt am Main, Germany DA - 08.10.2020 KW - Ontologien KW - Semantisches Datenmanagement KW - Reproduzierbare Wissenschaft PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518092 AN - OPUS4-51809 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottlieb, Cassian A1 - Bohling, Christian A1 - Wilsch, Gerd T1 - New possibilities for concrete analysis 4.0 with the Laser-Induced Breakdown Spectroscopy (LIBS) N2 - In civil engineering the damage assessment of concrete infrastructures is an important task to monitor and ensure the estimated life-time. The aging of concrete is caused by different damage processes like the chloride induced pitting corrosion of the reinforcement. The penetration depth and the concentration of harmful species are crucial factors in the damage assessment. As a highly cost and time-consuming standard procedure, the analysis of concrete drill cores or drilling by wet-chemistry is widely used. This method provides element concentration to the total mass as aggregates and binder are homogenized. In order to provide a method that is capable to detect the element concentration regarding the cement content only, the laser-induced breakdown spectroscopy (LIBS) will be presented. The LIBS method uses a focused pulsed laser on the sample surface to ablate material. The high-power density and the laser-material interaction causes a laser-induced plasma that emits elemental and molecular line emission due to energy transition of the excited species in the plasma during the cooling phase. As each element provides element-specific line emission, it is in principle possible to detect any element on the periodic table (spectroscopic fingerprint) with one laser shot. In combination with a translation stage the sample under investigation can be spatially resolved using a scan raster with a resolution up to 100 µm (element mapping). Due to the high spatial resolution, the element distribution and the heterogeneity of the concrete can be evaluated. By using chemometrics the non-relevant aggregates can be excluded from the data set and the element concentration can be quantified and referred to a specific solid phase like the binding matrix (cement) only. In order to analyze transport processes like diffusion and migration the twodimensional element distributions can provide deep insight into the transport through the pore space and local enrichments of elements. As LIBS is a multi-elemental method it is also possible to compare the ingress and transport process of different elements like Cl, Na, K, S, C, and Li simultaneously and evaluate cross-correlations between the different ions. Furthermore, the element mapping allows to visualize the transport along cracks. This work will show the state of the art in terms of hardware and software for an automated LIBS system as well as different application for a concrete analysis 4.0. Focus will be the application of LIBS for a fast concrete analysis. T2 - SMAR 2019 CY - Potsdam, Germany DA - 27.08.2019 KW - Damage KW - LIBS KW - Concrete KW - Mapping KW - Chlorine PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-517282 UR - https://www.ndt.net/?id=24963 SN - 1435-4934 VL - 25 IS - 1 SP - 1 EP - 8 PB - NDT.net CY - Kirchwald AN - OPUS4-51728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Deborah A1 - Moosavi, Robabeh A1 - Bracklow, F. A1 - Hering, M. A1 - Kühn, T. A1 - Curbach, M. A1 - Hille, Falk A1 - Rogge, Andreas ED - Papadrakakis, M. ED - Fragiadakis, M. ED - Papadimitriou, C. T1 - Impact damage characterization at RC plates with planar tomography and FEM N2 - Prediction of dynamic effects of reinforced concrete structures under impact loading is a technical challenge. This is a consequence of the great variability of the physical properties resulting from the wide adaptability of reinforced concrete and a consequence of the wide range of impact loading. Experiments and numerical investigations are normally used on a small scale to address the problem. In this paper, impact tests on reinforced conrete plates with the lateral dimensions of 1.5 m x 1.5 m and a thickness of 30 cm are presented. In bending reinforcement, besides the velocity two properties are varied, the diameter and the spatial distribution of the rebars. Experiments are performed at the Otto-Mohr-Laboratory of the Institute of Concrete Structures of the Technische Universit¨at Dresden. Due to the accelerated fall of the impactor the velocity ranges between 20 and 70 m/s. In addition to the measured quantities such as bearing forces, accelerations are also measured at 4 different positions on and under the plate, as well as the deflection at several positions. The measured data are used for the analysis of the damage form and the numerical examinations with the program Ansys Autodyn and the material model after Drucker-Prager. Numerical investigations support the tests, with detailed analysis of individual effects. These numerical computations and the planar tomographic investigations were carried out at BAM in Berlin. With the help of planar tomographic evaluation, the damaged structure is made visible and compared with the numerical results. Influences of the bending reinforcement are explained on the basis of damage evaluation in the local area and on selected measured values. In addition to the test evaluation, the tomographic and numerical methods are presented. T2 - XI International Conference on Structural Dynamics (EURODYN 2020) CY - Online meeting DA - 23.11.2020 KW - Post-impact evaluation KW - Damage characterization KW - Planar tomography KW - Drucker-Prager KW - Ansys Autodyn PY - 2020 SN - 978-618-85072-2-7 VL - 1 SP - 2521 EP - 2543 PB - Institute of Structural Analysis and Antiseismic Research, School of Civil Engineering, National Technical University of Athens (NTUA), Greece CY - Athens, Greece AN - OPUS4-51769 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - ZfP 4.0: Neue Herausforderungen für die Mensch-Maschine-Interaktion N2 - Im Zeitalter von Industrie 4.0 muss die zerstörungsfreie Prüfung (ZfP) mit den Anforderungen Schritt halten. Die erfolgreiche Umsetzung von Digitalisierung, Automatisierung, komplexer Vernetzung, künstlicher Intelligenz, Assistenzsystemen, intelligenten Sensortechnologien usw. hängt stark mit einer erfolgreichen und optimalen Mensch-Maschine-Interaktion (MMI) zusammen. In der ZfP 4.0 wird sich die Rolle des Prüfers zum flexiblen Problemlöser und Entscheider verändern. Dieser Wandel wird andere Anforderungen an die Prüfer stellen und eine andere Organisation der Prüfung, Ausbildung etc. erfordern. Der Mensch wird also weiterhin im Mittelpunkt der ZfP stehen. Zu den Herausforderungen, die dieser Wandel mit sich bringen wird, gehören das Vertrauen in automatisierte Systeme und die Akzeptanz neuer Technologien, für die Wege gefunden werden müssen, um sie zu bewältigen. T2 - DGZfP AK Zwickau-Chemnitz CY - Zwickau, Germany DA - 28.01.2020 KW - Mensch-Maschine-Interaktion KW - Zerstörungsfreie Prüfung (ZfP) KW - Industrie 4.0 KW - ZfP 4.0 PY - 2020 AN - OPUS4-51918 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Reliability in NDT and the influence of human factors N2 - This presentation offers a holistic view on the assessment of reliability of NDT including the intrinsic reliability (typically expressed in terms of probability of detection (POD) curves), application, human and organisational factors. In addition to POD, advanced methods such as multiparameter POD, volume POD and POD for combined data are presented. Human and organisational factors in NDT require a systematic approach, i.e. it is not just the individual that determines how the inspections are carried out but also the interactions of individuals with the technology, team, organisation and the extra-organisational environment. Lessons learned from the literature as well as from own studies are presented. T2 - DFG SHM Netzwerk CY - Berlin, Germany DA - 27.01.2020 KW - Human Factors KW - Non-destructive testing (NDT) KW - Reliability PY - 2020 AN - OPUS4-51919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liehr, Sascha A1 - Münzenberger, Sven A1 - Borchardt, Christopher T1 - Long-distance fiber optic vibration sensing using convolutional neural networks as real-time denoisers N2 - A long distance range over tens of kilometers is a prerequisite for a wide range of distributed fiber optic vibration sensing applications. We significantly extend the attenuation-limited distance range by making use of the multidimensionality of distributed Rayleigh backscatter data: Using the wavelength-scanning coherent optical time domain reflectometry (WS-COTDR) technique, backscatter data is measured along the distance and optical frequency dimensions. In this work, we develop, train, and test deep convolutional neural networks (CNNs) for fast denoising of these two-dimensional backscattering results. The very compact and efficient CNN denoiser “DnOTDR” outperforms state-of-the-art image denoising algorithms for this task and enables denoising data rates of 1.2 GB/s in real time. We demonstrate that, using the CNN denoiser, the quantitative strain measurement with nm/m resolution can be conducted with up to 100 km distance without the use of backscatter-enhanced fibers or distributed Raman or Brillouin amplification. KW - Neural networks KW - Fiber optic KW - Vibration sensing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518694 DO - https://doi.org/10.1364/OE.402789 VL - 28 IS - 26 SP - 39325 AN - OPUS4-51869 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Prospects and challenges of data-driven NDT - current work in junior research group 8.K N2 - We have arrived in the data age. But why is it so difficult for the NDT community to achieve real breakthroughs with data-driven science? In this seminar, we will take a brief look at the evolution of mainstream data science to understand why the most exciting times are perhaps just ahead. We will give an overview of our activities in the junior research group 8.K which are aimed at enabling the next generation of data science methods in NDT. The seminar addresses the two main work fields of our group: semantic data management and the handling of limited data resources. The first field addresses the problem that a uniform representation of our data is not yet available. However, knowledge creation in data science - whose main contribution lies in the analysis of distributed resources - requires common data access based on a collective understanding. To achieve this, we present an ontology-based approach. Ontologies are already the core of many intelligent systems such as building information models or research databases. We summarize some of the basic principles of this technology and describe our approach to create an NDT ontology. The second field ties in with the first and addresses the application of data-based methods in engineering practice. Especially in the field of non-destructive testing many successful applications have been published. In most cases, however, the creation of referenced data is extremely expensive and therefore much sparser than in other research areas. As a result, the available data may cover only one scenario, so that common benchmarks often do not reflect the actual performance of the model in practical applications. Estimates that quantify the transferability from one scenario to another are not only necessary to overcome this challenge - they also prove to be a powerful tool for the strategic expansion of what we consider knowledge. T2 - Abteilungsseminar der Abteilung 8 CY - Online meeting DA - 18.11.2020 KW - Machine Learning KW - Small Data KW - Semantic Web KW - Materials Discovery KW - Explainable AI PY - 2020 AN - OPUS4-51811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Artificial intelligence in NDT (AI NDT) a networking workshop N2 - Data-driven research is considered the new paradigm in science. In this field, data is the new resource from which knowledge is extracted that is too complex for traditional methods. Several factors such as national funding and advances in information technology, are driving the development. In particular, the creation of databases and the analysis of data with artifical intelligence are playing an important role in establishing the new paradigm. However, there are numerous challenges that must be overcome to realize the full potential of data-driven methods. This talk sets the stage for the upcoming workshop by reviewing some of the historical developments and the current state of data-driven science in NDT and materials science. T2 - Workshop on Artificial Intelligence in NDT (AI-NDT) CY - Online meeting DA - 30.10.2020 KW - Data Science KW - Materials Informatics KW - NDT PY - 2020 AN - OPUS4-51812 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Trends in Materials Informatics N2 - Many PhD students are interested in applying machine learning, AI, data science, etc., and there are many good reasons for this. However, there is a disconnect between mainstream data science and materials science, for example, when it comes to the sheer size of the data. This talk will highlight some of the unique challenges in materials informatics and present some interesting approaches to overcome them. Although the field is large, this talk will focus on cases that have some practical relevance to PhD students at BAM. T2 - PhD Day at BAM 2020 CY - Online meeting DA - 15.09.2020 KW - Materials Informatics KW - Small Data PY - 2020 AN - OPUS4-51814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sanabria, S. J. A1 - Baensch, Franziska A1 - Zauner, M. A1 - Niemz, P. T1 - In‑situ quantification of microscopic contributions of individual cells to macroscopic wood deformation with synchrotron computed tomography N2 - Wood-based composites hold the promise of sustainable construction. Understanding the influence on wood cellular microstructure in the macroscopic mechanical behavior is key for engineering highperformance composites. In this work, we report a novel Individual Cell Tracking (ICT) approach for in-situ quantification of nanometer-scale deformations of individual wood cells during mechanical loading of macroscopic millimeter-scale wood samples. Softwood samples containing > 104 cells were subjected to controlled radial tensile and longitudinal compressive load in a synchrotron radiation micro-computed tomography (SRμCT) setup. Tracheid and wood ray cells were automatically segmented, and their geometric variations were tracked during load. Finally, interactions between microstructure deformations (lumen geometry, cell wall thickness), cellular arrangement (annual growth rings, anisotropy, wood ray presence) with the macroscopic deformation response were investigated. The results provide cellular insight into macroscopic relations, such as anisotropic Poisson effects, and allow direct observation of previously suspected wood ray reinforcing effects. The method is also appropriate for investigation of non-linear deformation effects, such as buckling and deformation recovery after failure, and gives insight into less studied aspects, such as changes in lumen diameter and cell wall thickness during uniaxial load. ICT provides an experimental tool for direct validation of hierarchical mechanical models on real biological composites. KW - Wood materials KW - Micro-comuted tomography (µCT) KW - Individual cell tracking KW - Stress-strain behaviour PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518157 DO - https://doi.org/10.1038/S41598-020-78028-4 SN - 2045-2322 VL - 10 SP - 1 EP - 16 PB - Springer nature AN - OPUS4-51815 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadi, Samim A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Burgholzer, P. A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Laser excited super resolution thermal imaging for nondestructive inspection of internal defects N2 - A photothermal super resolution technique is proposed for an improved inspection of internal defects. To evaluate the potential of the laser-based thermographic technique, an additively manufactured stainless steel specimen with closely spaced internal cavities is used. Four different experimental configurations in transmission, reflection, stepwise and continuous scanning are investigated. The applied image post-processing method is based on compressed sensing and makes use of the block sparsity from multiple measurement events. This concerted approach of experimental measurement strategy and numerical optimization enables the resolution of internal defects and outperforms conventional thermographic inspection techniques. KW - Super Resolution KW - Laser Thermography KW - Non Destructive Testing KW - Comressed Sensing KW - Inverse Problem KW - Thermography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519016 DO - https://doi.org/10.1038/s41598-020-77979-y VL - 10 IS - 1 SP - 22357 PB - Springer Nature AN - OPUS4-51901 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Energy Harvesting Using Thermomagnetic Generators with Magnetocaloric Materials N2 - To date, there are only very few technologies available for the conversion of low temperature waste heat to electricity. More than a century ago, thermomagnetic generators were proposed, which are based on a change of magnetization with temperature, switching a magnetic flux, which according to Faraday’s law induces a voltage. In this talk, we first describe the principle of thermomagnetic generators. Then we focus on the impact of topology of the magnetic circuit within thermomagnetic generators. We demonstrate that the key operational parameters strongly depend on the genus, i.e. the number of holes within the magnetic circuit. A pretzel-like topology of the magnetic circuit with genus =3 improves the performance of thermomagnetic generators by orders of magnitude. We will show that this technique is on its way to becoming competitive with thermoelectrics for energy harvesting near room temperature. T2 - TMS Annual Meeting CY - San Diego, CA, USA DA - 23.02.2020 KW - Materials science KW - Energy harvesting PY - 2020 AN - OPUS4-51903 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Materials for Thermomagnetic Harvesting of Low Temperature Waste Heat: N2 - Thermomagnetic materials are a new type of magnetic energy materials, which enable the conversion of low temperature waste heat to electricity by three routes: Thermomagnetic motors, generators and microsystems. Taking our recent work on thermomagnetic generators as a starting point, in this talk we analyse the material requirements for a more energy and economic efficient conversion. We will describe the influence of magnetisation change and heat capacity on thermodynamic efficiency, as well as the consequences of thermal conductivity on power density. Our analysis will allow selecting the best thermomagnetic materials in Ashby plots and illustrate the substantial different properties compared to magnetocaloric materials. Supported by DFG, project FA 453/14) T2 - TMS Annual Meeting CY - San Diego, CA, USA DA - 23.02.2020 KW - Materials science KW - Energy harvesting PY - 2020 AN - OPUS4-51904 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - X-ray Non-destructive testing of materials and composites N2 - Functional materials for energy conversion are important technology drivers needed for the implementation of low carbon energy. Therefore, researchers commonly focus on improving the intrinsic properties of a functional material. However, for applications, the extrinsic properties are at least as important as the intrinsic ones. Consequently, it is important to investigate and understand the external and internal structure of semi-finished products and especially defect dependent properties. The extrinsic properties may change during application and the life cycle of the material as well as through processing and molding steps. Our studies show how X-ray tomographic (XCT) investigations can contribute to structure investigations in composites and massive samples using the example of magnetic materials for energy conversion. T2 - Ruhr Universität Bochum - Seminar materials science and technology CY - Online meeting DA - 12.11.2020 KW - X-ray imaging KW - Non-destructuve testing KW - Functional materials PY - 2020 AN - OPUS4-51905 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - Mikro-Computertomographie für die Werkstoffforschung N2 - Preisträgervortrag Georg-Sachs-Preis der DGM Röntgencomputertomographie (CT) ist heute ein Standardwerkzeug in der Materialcharakterisierung. Im Vortrag zeigen wir ihre Anwendung für die Untersuchung magnetischer Funktionsmaterialien, additiv gefertigter Bauteile und deren Feedstockpulver und stellen erste CT-Ergebnisse biogener Feedstockpulver vor. T2 - DGM-Tag 2020 CY - Online meeting DA - 21.09.2020 KW - X-ray imaging KW - Non-destructuve testing PY - 2020 AN - OPUS4-51906 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Ahmadi, Samim A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Burgholzer, P. A1 - Jung, P. A1 - Caire, G. T1 - Laser excited super resolution thermal imaging for nondestructive inspection of internal defects N2 - A photothermal super resolution technique is proposed for an improved inspection of internal defects. To evaluate the potential of the laser-based thermographic technique, an additively manufactured stainless steel specimen with closely spaced internal cavities is used. Four different experimental configurations in transmission, reflection, stepwise and continuous scanning are investigated. The applied image post-processing method is based on compressed sensing and makes use of the block sparsity from multiple measurement events. This concerted approach of experimental measurement strategy and numerical optimization enables the resolution of internal defects and outperforms conventional thermographic inspection techniques. KW - Super resolution KW - Photothermal KW - Imaging KW - Compressed sensing KW - Internal defects KW - Nondestructive testing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-518866 DO - https://doi.org/10.48550/arXiv.2007.03341 SN - 2331-8422 SP - 1 EP - 9 PB - Cornell University CY - Ithaca, NY AN - OPUS4-51886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Non-Destructive Testing - Electromagnetic Methods N2 - This presentation contains a short summary about the basics of eddy current testing and magnetic flux leakage testing. In addition, the main focus of the talk lies on the application of point-like sensors like GMR for NDT. T2 - 1st Training Event - ITN project GW4SHM CY - Online meeting DA - 23.11.2020 KW - GMR KW - Magnetic flux leakage testing KW - Eddy current testing PY - 2020 AN - OPUS4-51889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Wirbelstromprüfung von Komposit-Druckbehältern N2 - Komposit-Druckgefäße für den Gefahrguttransport sowie für Wasserstoff-und Erdgasfahrzeuge bestehen aus einem lasttragenden Komposit und einer gasdichten, metallischen oder polymeren Barriereschicht (Liner). Zur Untersuchung der Integrität der Druckflaschen wurde die Wirbelstromprüfung eingesetzt. Hierbei wurden verschiedene Frequenzbereiche angewendet, um so die unterschiedlichen Materialien untersuchen zu können. Ziel der Untersuchungen war es, alterungsbedingte Schädigungen rechtzeitig zu detektieren. Der Vortrag stellt diese Ergebnisse vor. T2 - Carbon United - Gemeinsame Sitzung 3er-AG Zerstörungsfreie Werkstoff- u. Bauteilprüfung, Verbindungstechnik, Engineering CY - Online meeting DA - 07.12.2020 KW - Wirbelstromprüfung KW - CFK KW - Druckbehälter PY - 2020 AN - OPUS4-51892 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Léonard, Fabien T1 - Overview of XCT data processing workflow for ammonium nitrate prills quantitative analysis N2 - This video presents the data processing workflow that was developed to perform the quantitative structural and morphological analysis of ammonium nitrate prills by x-ray computed tomography. KW - ANFO KW - Data processing KW - Explosives KW - Porosity KW - Surface area KW - XCT PY - 2020 DO - https://doi.org/10.5281/zenodo.3611339 PB - Zenodo CY - Geneva AN - OPUS4-51897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Entwicklung eines luftgekoppelten Ultraschall-Echo-Prüfverfahrens mittels fluidischer Anregung N2 - In vielen technischen Bereichen werden Ultraschallverfahren zur zerstörungsfreien Werkstoffprüfung (ZfP) eingesetzt um auf Basis der Signalstärke und der Laufzeit Einbauteile und Beschädigungen zu orten. Luftgekoppelter Ultraschall spielt bisher in kommerziellen Anwendungen vor Allem im Bauwesen eine untergeordnete Rolle, da die Differenz der akustischen Impedanzen von Luft und Festkörpern immense Verluste beim Übergang des Schallsignals hervorruft. Im Rahmen des Promotionsvorhabens soll die Eignung eines neuartigen Anregungsprinzip untersucht werden, mit dem ein Großteil dieser Verluste vermieden werden soll. Anstelle eines Festkörpers soll mit Hilfe einer fluidischen Düse Druckluft zur Signalerzeugung eingesetzt werden. Die Impedanzverluste zwischen Aktuatormembran und Umgebungsluft entfallen daher. Die gezielte Schallerzeugung durch einen pulsierenden Freistrahl ist weitgehend unerforscht. Es ist daher notwendig, den so erzeugten Schallpuls in der Interaktion mit dem transienten Strömungsfeld zu untersuchen. Das kompressible Medium Luft und die geringen räumlichen Dimensionen einer hochfrequenten Pulsdüse werfen darüber hinaus einige Herausforderungen hinsichtlich der eingesetzten Messtechnik auf. Hier sollen geeignete Verfahren weiterentwickelt und validiert werden, um die Eignung des fluidisch erzeugten Pulses zu überprüfen. In diesem Vortrag werden erste Messungen an einem fluidischen Schalter mit denen an einem kommerziellen Luftultraschallprüfkopf verglichen. T2 - Doktorandenseminar BAM Abt. 8 CY - Berlin, Germany DA - 17.02.2020 KW - ZfP KW - Ultraschall KW - NDT KW - Ultrasound KW - Air-coupled KW - Non-Contact KW - Luftgekoppelt KW - Kontaktlos PY - 2020 AN - OPUS4-51120 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reichel, V. E. A1 - Matuszak, J. A1 - Bente, Klaas A1 - Heil, T. A1 - Kraupner, A. A1 - Dutz, S. A1 - Cicha, I. A1 - Faivre, D. T1 - Magnetite-Arginine Nanoparticles as a Multifunctional Biomedical Tool N2 - Iron oxide nanoparticles are a promising platform for biomedical applications, both in terms of diagnostics and therapeutics. In addition, arginine-rich polypeptides are known to penetrate across cell membranes. Here, we thus introduce a system based on magnetite nanoparticles and the polypeptide poly-l-arginine (polyR-Fe3O4). We show that the hybrid nanoparticles exhibit a low cytotoxicity that is comparable to Resovist®, a commercially available drug. PolyR-Fe3O4 particles perform very well in diagnostic applications, such as magnetic particle imaging (1.7 and 1.35 higher signal respectively for the 3rd and 11th harmonic when compared to Resovist®), or as contrast agents for magnetic resonance imaging (R2/R1 ratio of 17 as compared to 11 at 0.94 T for Resovist®). Moreover, these novel particles can also be used for therapeutic purposes such as hyperthermia, achieving a specific heating power ratio of 208 W/g as compared to 83 W/g for Feridex®, another commercially available product. Therefore, we envision such materials to play a role in the future theranostic applications, where the arginine ability to deliver cargo into the cell can be coupled to the magnetite imaging properties and cancer fighting activity. KW - Iron oxide KW - Nanoparticle KW - Theranostics KW - MRI KW - Hyperthermia PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515993 DO - https://doi.org/10.3390/nano10102014 VL - 10 IS - 10 SP - 2014 PB - MDPI AN - OPUS4-51599 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Krebber, Katerina T1 - Direct detection based φOTDR using the Kramers-Kronig receiver N2 - A Kramers-Kronig (KK) receiver is applied to a phase-sensitive optical time domain reflectometry based on direct detection. An imbalanced Mach-Zehnder interferometer with a 2× 2 coupler is used in sensing system to encode the phase information into optical intensity. The directly obtained signal is treated as the in-phase component, and the KK receiver provides the quadrature component by Hilbert transform of the obtained signal, so that the optical phase can be retrieved by IQ demodulation. The working principle is well explained, and the obtained phase variance is theoretically analyzed. The experiment demonstrates the functionality of the sensor and validates the theoretical analysis. KW - Kramers-Kronig detector KW - Distributed fiber sensing KW - Acoustic sensing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516803 UR - https://www.osapublishing.org/oe/fulltext.cfm?uri=oe-28-24-37058&id=442839 DO - https://doi.org/10.1364/OE.405723 VL - 28 IS - 24 SP - 37058 EP - 37068 PB - Optical Society of America AN - OPUS4-51680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottlieb, C. A1 - Bohling, C. A1 - Millar, S. A1 - Günther, Tobias A1 - Wilsch, Gerd ED - Krieger, J. ED - Isecke, B. T1 - Schnelle ortsaufgelöste Chloridbestimmung mit der laserinduzierten Plasmaspektroskopie (LIBS) N2 - Im Zuge der Ist-Zustandserfassung von Stahl- und Spannbetonbauwerken spielt die chemische Analyse von Beton eine zentrale Rolle. Durch den externen Eintrag von schädigenden Substanzen wie Chlorid oder Alkalien aus Tausalzen oder Meerwasser, kann u.U. der Beton und/oder die Stahlbewehrung angegriffen werden. Bei Überschreitung kritischer korrosionsauslösender Chloridgehalte, z.B. bei Stahlbeton 0,4 M.-% (bzw. 0,5 M.-%) und Spannbeton 0,2 M.-% bezogen auf den Zement, erhöht sich das Risiko für eine Chlorid-induzierte Korrosion. Für die Beurteilung eines Instandsetzungsbedarfs und, sofern notwendig, der Erarbeitung eines Instandsetzungskonzeptes muss nach der Rili-SIB1 ein sachkundiger Planer herangezogen werden. Standardmäßig werden für die chemische Analyse Bohrkerne bzw. Bohrmehlproben aus dem zu untersuchenden Bauwerk entnommen und nach aufwendiger Probenvorbereitung nasschemisch analysiert (nach DAfStb Heft 401 oder DIN 14629). Dabei wird der Gesamtchloridgehalt bezogen auf die Einwaage angegeben. Eine Umrechnung auf den Zementgehalt erfolgt i.d.R. durch Schätzwerte. Der Einsatz der laserinduzierten Plasmaspektroskopie (LIBS) wird seit Mitte der 90er Jahren an der Bundesanstalt für Materialforschung und -prüfung erforscht, um den Chloridgehalt durch eine ortsaufgelöste Elementanalyse an einer Betonprobe möglichst genau zu ermitteln. Die zweidimensionale LIBS-Messung mit einer lateralen Auflösung von 100 µm x 100 µm erlaubt die Berücksichtigung der Heterogenität von Beton. Dabei lassen sich die Bindemittelmatrix und die Gesteinskörnung separat betrachten, wodurch sich die Aussagekraft der Ergebnisse und somit die Sicherheit der chemischen Zustandserfassung erhöht. Durch die stetige Weiterentwicklung von Komponenten wie Laser, Spektrometer und analytischer Auswerteroutinen sind mittlerweile automatisierte Systeme für die schnelle LIBS-Analyse auf dem Markt verfügbar. In diesem Vortrag wird der aktuelle Stand der Technik anhand von Praxisbeispielen präsentiert und entscheidende Vorteile gegenüber dem Standardverfahren herausgestellt. Aufgrund der Möglichkeit für eine simultane Multielementanalyse mit LIBS werden weitere Anwendungen, wie z.B. die Ermittlung der Karbonatisierungstiefe, Untersuchungen von Transportprozessen, Chlorideintrag entlang von Rissen oder Untersuchungen von Elementverteilungen im Kontext einer AKR vorgestellt. T2 - 4. Brückenkolloquium CY - Online meeting DA - 08.09.2020 KW - Chloride KW - Beton KW - LIBS KW - Schädigung PY - 2020 SN - 978-3-8169-3518-6 SP - 465 EP - 471 PB - Narr Francke Attempto Verlag GmbH + Co. KG CY - Tübingen AN - OPUS4-51681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottlieb, C. T1 - Schnelle ortsaufgelöste Chloridbestimmung mit der laserinduzierten Plasmaspektroskopie N2 - Im Zuge der Ist-Zustandserfassung von Stahl- und Spannbetonbauwerken spielt die chemische Analyse von Beton eine zentrale Rolle. Durch den externen Eintrag von schädigenden Substanzen wie Chlorid oder Alkalien aus Tausalzen oder Meerwasser, kann u.U. der Beton und/oder die Stahlbewehrung angegriffen werden. Bei Überschreitung kritischer korrosionsauslösender Chloridgehalte, z.B. bei Stahlbeton 0,4 M.-% (bzw. 0,5 M.-%) und Spannbeton 0,2 M.-% bezogen auf den Zement, erhöht sich das Risiko für eine Chlorid-induzierte Korrosion. Für die Beurteilung eines Instandsetzungsbedarfs und, sofern notwendig, der Erarbeitung eines Instandsetzungskonzeptes muss nach der Rili-SIB1 ein sachkundiger Planer herangezogen werden. Standardmäßig werden für die chemische Analyse Bohrkerne bzw. Bohrmehlproben aus dem zu untersuchenden Bauwerk entnommen und nach aufwendiger Probenvorbereitung nasschemisch analysiert (nach DAfStb Heft 401 oder DIN 14629). Dabei wird der Gesamtchloridgehalt bezogen auf die Einwaage angegeben. Eine Umrechnung auf den Zementgehalt erfolgt i.d.R. durch Schätzwerte. Der Einsatz der laserinduzierten Plasmaspektroskopie (LIBS) wird seit Mitte der 90er Jahren an der Bundesanstalt für Materialforschung und -prüfung erforscht, um den Chloridgehalt durch eine ortsaufgelöste Elementanalyse an einer Betonprobe möglichst genau zu ermitteln. Die zweidimensionale LIBS-Messung mit einer lateralen Auflösung von 100 µm x 100 µm erlaubt die Berücksichtigung der Heterogenität von Beton. Dabei lassen sich die Bindemittelmatrix und die Gesteinskörnung separat betrachten, wodurch sich die Aussagekraft der Ergebnisse und somit die Sicherheit der chemischen Zustandserfassung erhöht. Durch die stetige Weiterentwicklung von Komponenten wie Laser, Spektrometer und analytischer Auswerteroutinen sind mittlerweile automatisierte Systeme für die schnelle LIBS-Analyse auf dem Markt verfügbar. In diesem Vortrag wird der aktuelle Stand der Technik anhand von Praxisbeispielen präsentiert und entscheidende Vorteile gegenüber dem Standardverfahren herausgestellt. Aufgrund der Möglichkeit für eine simultane Multielementanalyse mit LIBS werden weitere Anwendungen, wie z.B. die Ermittlung der Karbonatisierungstiefe, Untersuchungen von Transportprozessen, Chlorideintrag entlang von Rissen oder Untersuchungen von Elementverteilungen im Kontext einer AKR vorgestellt. T2 - 4. Brückenkolloquium CY - Online meeting DA - 08.09.2020 KW - Beton KW - LIBS KW - Schädigung KW - Chloride PY - 2020 AN - OPUS4-51683 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Novel Technique for On-Line Monitoring of the Curing Process of Fiber Reinforced Polymer Composites N2 - A specially designed experimental set up has been integrated into a commercially available FT IR Spectrometer for ATR experiments on Epoxy Systems. Representative data of far infrared spectra measured during the curing process at different temperatures of an epoxy system will be presented in dependency of the curing situation. The experiments and the selected set up are discussed to demonstrate its potential for future monitoring and ageing control applications during a manufacturing process of polymer composites. T2 - 45. International Confercene on infrared, milimeter and terahertz waves CY - Online meeting DA - 08.11.2020 KW - Far-infrared spectroscopy KW - Curing Monitoring PY - 2020 UR - https://live-irmmwthz.pantheonsite.io/technical-program AN - OPUS4-51649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Evaluation of Advanced NDT-Methods for Measurement of Fibre Orientation in Concrete N2 - Integration of fibre reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel fibre reinforced concrete (FRC) is the deceleration of crack growth and hence it’s improved sustainability due to e.g. decrease of permeability of concrete by aggressive substances. Additional benefits are associated with the structural properties of FRC, where fibres can significantly increase the ductility and the tensile strength of concrete. In some applications, such as tunnel linings or industrial slabs, it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fibre reinforcement can, however, have critical disadvantages and even hinder the performance of concrete, since it can induce an anisotropic material behaviour of the mixture if the fibres are not appropriately oriented. For a safe use of FRC in the future, reliable non-destructive methods need to be identified to assess the fibres’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computer tomography have been investigated for this purpose using specially produced samples with biased or random fibre orientations. This paper demonstrates the capabilities of each of these NDT techniques for fibre orientation measurements and draws conclusions based on these results about the most promising areas for future research and development using these techniques. T2 - fib2020 Shanghai CY - Online meeting DA - 22.11.2020 KW - Ultrasonic testing KW - Steel fibre reinforced concrete (FRC) KW - Fibre orientation KW - X-ray computed tomography (CT) KW - Electrical impedance PY - 2020 AN - OPUS4-51651 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schade, U. T1 - Etalon Effects in THz Film Measurements N2 - Etalon effects in THz transmittance spectra, either taken in time-domain or frequency-domain, often hamper or even hinder the interpretation of film properties. In this paper we discuss the transferability and applicability of spectroscopic methods usually employed in the near and mid infrared spectral range and exemplarily present the application field. T2 - 45. International Confercene on infrared, milimeter and terahertz waves CY - Online meeting DA - 08.11.2020 KW - Far-infrared spectroscopy KW - Etalon Effects PY - 2020 UR - https://live-irmmwthz.pantheonsite.io/technical-program AN - OPUS4-51652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Lauster, T. A1 - Retsch, M. T1 - Design of Multimodal Absorption in the Mid-IR: A Metal Dielectric Metal Approach N2 - Specific control on the mid-infrared (mid-IR) Emission properties is attracting increasing attention for thermal camouflage and passive cooling applications. Metal−dielectric−metal (MDM) structures are well known to support strong magnetic polariton resonances in the optical and near-infrared range. We extend the current understanding of such an MDM structure by specifically designing Au disc arrays on top of ZnS−Au−Si substrates and pushing their resonances to the mid-IR regime. Therefore, we combine fabrication via lift-off photolithography with the finite element method and an inductance−capacitance model. With this combination of techniques, we demonstrate that the magnetic polariton resonance of the first order strongly depends on the individual disc diameter. Furthermore, the fabrication of multiple discs within one unit cell allows a linear combination of the fundamental resonances to conceive broadband absorptance. Quite importantly, even in mixed resonator cases, the absorptance spectra can be fully described by a superposition of the individual disc properties. Our contribution provides rational guidance to deterministically design mid-IR emitting materials with specific narrow- or broadband properties. KW - Mid-IR absorption KW - Thermal emission PY - 2021 DO - https://doi.org/10.1021/acsami.0c18160 VL - 13 IS - 1 SP - 1921 EP - 1929 PB - ACS Publications AN - OPUS4-52070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Paul, A. A1 - Ziegler, Mathias T1 - Pulse-compression laser thermography using a modified Barker code: Enhanced detection of subsurface defects N2 - Pulse-compression thermography is an emerging technique that has shown versatility by combination of pulsed and lock-in thermography. Accordingly, several aspects of this technique are still unexplored, and some others not fully developed yet. Barker codes were widely used in radar applications due to their simplicity and their optimum autocorrelation function. Nevertheless, applications were limited by the amplitude of the sidelobes present in the autocorrelation function and therefore, several filters have been developed which aim to reduce the sidelobes. However, the filters usually depend on empirical parameters which must be determined for each application. A better alternative would improve the applicability of the Barker codes. In this work, we further develop the pulse-compression thermography technique by introducing a 13-bit modified Barker code (mBC): This allows to drastically reduce the sidelobes characteristic of the 13-bit Barker code (BC). Consequently, the thermographic impulse response, obtained by cross-correlation, is almost free of such sidelobes. Deeper defects become easier to detect in comparison with using a 13-bit Barker code. Numerical simulations using the finite element method are used for comparison and experimental measurements are performed in a sample of steel grade St 37 with machined notches of three different depths: 2 mm, 4 mm and 6 mm. T2 - SPIE Defense + Commercial Sensing 2021 CY - Online meeting DA - 13.04.2021 KW - Pulse-compression laser thermography KW - Barker codes KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1117/12.2586078 SN - 0277-786X VL - 11743 SP - 1 EP - 11 PB - SPIE CY - Bellingham, Wash. AN - OPUS4-53247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Paul, A. A1 - Ziegler, Mathias T1 - Pulse-compression laser thermography using a modified Barker code: Enhanced detection of subsurface defects N2 - Pulse-compression thermography is an emerging technique that has shown versatility by combination of pulsed and lock-in thermography. Accordingly, several aspects of this technique are still unexplored, and some others not fully developed yet. Barker codes were widely used in radar applications due to their simplicity and their optimum autocorrelation function. Nevertheless, applications were limited by the amplitude of the sidelobes present in the autocorrelation function and therefore, several filters have been developed which aim to reduce the sidelobes. However, the filters usually depend on empirical parameters which must be determined for each application. A better alternative would improve the applicability of the Barker codes. In this work, we further develop the pulse-compression thermography technique by introducing a 13-bit modified Barker code (mBC): This allows to drastically reduce the sidelobes characteristic of the 13-bit Barker code (BC). Consequently, the thermographic impulse response, obtained by cross-correlation, is almost free of such sidelobes. Deeper defects become easier to detect in comparison with using a 13-bit Barker code. Numerical simulations using the finite element method are used for comparison and experimental measurements are performed in a sample of steel grade St 37 with machined notches of three different depths: 2 mm, 4 mm and 6 mm. T2 - SPIE Defense + Commercial Sensing 2021 CY - Online meeting DA - 13.04.2021 KW - Pulse-compression laser thermography KW - Barker codes KW - Non-destructive testing PY - 2021 AN - OPUS4-53249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd A1 - Völker, Tobias T1 - Laser-based building material sorting for the processing of construction and demolition waste for the circular economy N2 - A joint project of partners from industry and research institutions for the research and construction of an analysis system for an automated, sensor-supported sorting of construction and demolition waste will be presented. This is intended to supplement or replace the previously practiced manual sorting, which harbors many risks and dangers for the staff and only enables obvious, visually detectable differences for separation. The method of laser-induced breakdown spectroscopy is to be used in combination with hyperspectral sensors. Due to the jointly processed information (data fusion), this should lead to a significant improvement in the separation of types. In addition to the sorting of different materials (concrete, main masonry building materials, organic components, glass, etc.), impurities such as SO3-containing building materials (gypsum, aerated concrete, etc.) could also be detected and separated. The subsequent recycling and sales opportunities are examined, such as the use of recycled aggregates in concrete, the recycling of building materials containing sulphate as a gypsum substitute for the cement industry or the agglomeration of synthetic lightweight aggregates for lightweight concrete or as a substrate for green roofs. At the same time, it is investigated whether soluble components (sulfates, heavy metals, etc.) can be detected by LIBS without a wet chemical analysis and what impact the recycling materials have on the environment. The entire value chain is examined using the example of the Berlin location in order to minimize economic / technological barriers and obstacles on a cluster level and to sustainably increase the recovery and recycling rates. T2 - Materials Week 2021 CY - Online meeting DA - 07.09.2021 KW - Laser induced breakdown spectroscopy KW - Building waste KW - Circular economy KW - Material sorting PY - 2021 AN - OPUS4-53286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - Ein inverses Verfahren zur Schadensrekonstruktion mittels geführter Wellen N2 - Eine zentrale Aufgabe der zerstörungsfreien Prüfung und der Strukturüberwachung (engl. Structural Health Monitoring - SHM) mit Ultraschallwellen ist die Bewertung von Schäden in Bauteilen. In vielen Bauteilen, wie zum Beispiel platten- und schalenförmigen Strukturen, Rohrleitungen oder Laminaten, breitet sich der Ultraschall in Form geführter Wellen aus. Zwar haben geführte Wellen eine relativ große Reichweite innerhalb des Bauteils und ermöglichen so eine großflächige Prüfung, ihre multimodalen und dispersiven Eigenschaften erschweren jedoch die Analyse der vom Schaden kommenden Reflexionen. Eine Möglichkeit, die Messsignale zu interpretieren und die Schäden zu charakterisieren, ist deren Vergleich mit der Wellenausbreitung in einem digitalen Modell. Hierbei stellt sich die Aufgabe, den Schaden im digitalen Modell anhand der Messdaten zu rekonstruieren. Diese Rekonstruktion beschreibt ein inverses Problem, das mehrere Vorwärtsrechnungen braucht, um das Schadensmodell an die Messdaten anzupassen.Durch die kleine Wellenlänge von Ultraschallwellen sind klassische Vorwärtsmethoden wie die Finte Elemente Methode rechenintensiv, weshalb die Autoren die semi-analytische Scaled Boundary Finite Element Method (SBFEM) benutzen, um den Rechenaufwand zu verringern. Im Beitrag wird ein inverses Verfahren basierend auf dem Automatischen Differenzieren in Kombination mit der SBFEM vorgestellt und an verschiedenen Schadenstypen in 2D-Querschnittmodellen von Wellenleitern getestet. In der präsentierten Vorstudie werden dafür „Messdaten“ aus unabhängigen Simulationen verwendet. T2 - DAGA 2021 - 47. Jahrestagung für Akustik CY - Vienna, Austria DA - 15.08.2021 KW - SBFEM KW - Inverse Verfahren KW - AD KW - SHM KW - NDT PY - 2021 AN - OPUS4-53304 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Ein inverses Verfahren zur Schadensrekonstruktion mittels geführter Wellen N2 - Eine zentrale Aufgabe der zerstörungsfreien Prüfung und der Strukturüberwachung (engl. Structural Health Monitoring - SHM) mit Ultraschallwellen ist die Bewertung von Schäden in Bauteilen. In vielen Bauteilen, wie zum Beispiel platten- und schalenförmigen Strukturen, Rohrleitungen oder Laminaten, breitet sich der Ultraschall in Form geführter Wellen aus. Zwar haben geführte Wellen eine relativ große Reichweite innerhalb des Bauteils und ermöglichen so eine großflächige Prüfung, ihre multimodalen und dispersiven Eigenschaften erschweren jedoch die Analyse der vom Schaden kommenden Reflexionen. Eine Möglichkeit, die Messsignale zu interpretieren und die Schäden zu charakterisieren, ist deren Vergleich mit der Wellenausbreitung in einem digitalen Modell. Hierbei stellt sich die Aufgabe, den Schaden im digitalen Modell anhand der Messdaten zu rekonstruieren. Diese Rekonstruktion beschreibt ein inverses Problem, das mehrere Vorwärtsrechnungen braucht, um das Schadensmodell an die Messdaten anzupassen. Durch die kleine Wellenlänge von Ultraschallwellen sind klassische Vorwärtsmethoden wie die Finte Elemente Methode rechenintensiv, weshalb die Autoren die semi-analytische Scaled Boundary Finite Element Method (SBFEM) benutzen, um den Rechenaufwand zu verringern. Im Beitrag wird ein inverses Verfahren basierend auf dem Automatischen Differenzieren in Kombination mit der SBFEM vorgestellt und an verschiedenen Schadenstypen in 2D-Querschnittmodellen von Wellenleitern getestet. In der präsentierten Vorstudie werden dafür „Messdaten“ aus unabhängigen Simulationen verwendet. T2 - DAGA 2021 - 47. Jahrestagung für Akustik CY - Vienna, Austria DA - 15.08.2021 KW - SBFEM KW - Inverse Probleme KW - SHM KW - NDT KW - AD PY - 2021 SP - 1 EP - 4 PB - Deutsche Gesellschaft für Akustik (DEGA) CY - Berlin AN - OPUS4-53305 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wiesner, Anja A1 - Neumann, Patrick P. A1 - Krentel, Daniel A1 - Patzelt, Anne-Katrin T1 - Übersicht IFAFRI Capability Gaps N2 - Die zehn Capability Gaps der IFAFRI (International Forum to Advance First Responder Innovation) werden zusammengefasst und übersichtlich dargestellt. KW - BOS KW - KMU KW - IFAFRI KW - Security KW - Safety PY - 2021 SP - 1 EP - 10 CY - Berlin AN - OPUS4-53624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Becker, S. A1 - Beckmann, Jörg A1 - Cojocari, O. A1 - Feige, V. A1 - Fischer, B. A1 - Friederich, F. A1 - Globisch, B. A1 - Hechtfischer, G. A1 - Hens, K. A1 - Hübers, H.-W. A1 - Jelonnek, J. A1 - Jonuscheit, J. A1 - Keil, A. A1 - Kleine-Ostmann, T. A1 - Mayr, M. A1 - Nüßler, D. A1 - Peichl, M. A1 - Peters, O. A1 - Schür, J. A1 - Sprenger, T. A1 - Steiger, A. A1 - van Frank, S. A1 - Vieweg, N. A1 - Wilk, R. T1 - Terahertzsysteme - Zeitbereichsspektrometer (TDS-Systeme) N2 - Diese Richtlinie definiert Kenngrößen und Messverfahren, um Terahertzsysteme für die Zeitbereichsspektroskopie (TDS)zu spezifizieren. So können Hersteller ihre Systeme übereinstimmend beschreiben und Anwender einfach Systeme vergleichen. Systeme für die Terahertz-Zeitbereichsspektroskopie sind aktive Systeme und nutzen verschiedene Techniken sowohl zur Erzeugung als auch zur zeitaufgelösten Messung von breitbandigen Terahertzimpulsen. Die dazugehörigen Terahertzspektren und -Phasen werden nach einer zeitlichen Abtastung über eine Fourier-Transformation berechnet. In dieser Richtlinie wird ein Überblick über die Funktionsweisen von Zeitbereichsspektrometern gegeben, die eingesetzten Messverfahren näher erläutert sowie die benötigten Begriffe und Kenngrößen definiert. Die Richtlinie konzentriert sich dabei auf Systeme, die auf sogenannten Abtastmessverfahren (Sampling-Messverfahren) basieren. KW - TDS-Systeme PY - 2020 UR - https://www.vdi.de/5590 VL - VDI/VDE 5590 Blatt 2 SP - 1 EP - 22 PB - VDI-Verlag CY - Düsseldorf ET - Entwurf - Oktober 2020 AN - OPUS4-51947 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Psychology at BAM: Is it science and how can we benefit from it? N2 - The aim of this presentation is twofold: first, to present the field of psychology including its research methods and, second, to show on an example how psychology can be used in material research. The example is of the study of human factors in non-destructive testing (NDT), in which the author has more than 10 years of experience. The conclusion is that psychological methods can be used to identify human-related problems during different tasks and to generate mitigation strategies that can be used to decrease human error and enhance safety. T2 - Abteilungsseminar der Abteilung 8 CY - Berlin, Germany DA - 20.04.2020 KW - Psychology KW - Human factors KW - Non-destructive testing (NDT) KW - Safety PY - 2020 AN - OPUS4-51920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Human machine interaction in the era of industry 4.0 N2 - The fourth industrial revolution (also known as “Industry 4.0”) promises to relieve people from manual and physical work by developing cyber-physical systems and smart automation and thereby achieving a more efficient, reliable and safe performance. This will change people’s work from being operators of the system into becoming strategical decision makers and flexible problem solvers. This shift will require a new division of work between people and technical systems, a new division of responsibilities and new ways of interacting with technology, which in turn will pose new demands on people. People will require different physical and cognitive capabilities, different competencies and new strategies to cope with the upcoming challenges. The focus of Industry 4.0 is therefore on designing systems with human in the centre: systems that will extend people’s capabilities, that will allow collaborative work and take advantage of performances in which either people or technology excel. This presentation will focus on the benefits of consideration of human-machine interaction in the context of industry 4.0. T2 - Les assises de L’Industrie 4.0 CY - INSA Centre Val de Loire, Campus de Blois, France DA - 29.09.2020 KW - Human machine interaction KW - Industry 4.0 KW - NDT 4.0 KW - Safety KW - non-destructive testing (NDT) PY - 2020 AN - OPUS4-51921 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Franosch, Georg A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens ED - Rizzo, P. ED - Milazzo, A. T1 - Sensitivity of Ultrasonic Guided Waves to Elastic Constants: A Numerical Study N2 - The dispersive properties of Lamb waves can be utilised for material characterisation because the frequency-wavenumber-relationship, as well as the group velocity, depend on material parameters. These dependencies make a non-destructive estimation of an elastic constant possible. This preliminary study investigates the sensitivity of dispersion curves caused by a change in elastic constants. The Scaled Boundary Finite Element Method is used to compute special dispersion curves, which show the sensitivity value of the frequency and group velocity as a colour value. This representation allows for easy identification of patterns and local effects. Two sets of dispersion curves are presented, one set for a steel plate and the other set for a plate made of a carbon fibre reinforced polymer. In general, we notice that the sensitivity often increases with the frequency and that higher-order modes seem to be more suitable for material characterisation. Moreover, specific modes respond to material changes while others are relatively unaffected, which must be taken into consideration for material characterisation. T2 - European Workshop on Structural Health Monitoring (EWSHM 2020) CY - Online meeting DA - 06.07.2020 KW - Scaled Boundary Finite Element Method KW - Lamb waves KW - Dispersion curves KW - Carbon fibre reinforced polymer KW - Transverse isotropy PY - 2021 SN - 978-3-030-64593-9 DO - https://doi.org/10.1007/978-3-030-64594-6_73 VL - 127 SP - 759 EP - 768 PB - Springer CY - Cham AN - OPUS4-51986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Küttenbaum, Stefan T1 - Zur Validierung von zerstörungsfreien Messverfahren für die probabilistische Beurteilung von Bestandsbauwerken mit gemessenen Daten T1 - Validation of non-destructive measurement procedures for reliability assessments of existing structures using measured data N2 - The aging of existing bridge structures coincides with the progressing degradation and increasing requirements on the bridge stock caused by increasing traffic densities as well as heavy traffic. The resulting demand for structural assessments of existing bridges is of substantial importance, both nationally and internationally. The information available about the considered system provides the basis for reassessments. Both the structural reliability and the validity of the computation results depend primarily on the condition, i.e. the quality and the relevance of this information. The purposeful measurement of quality-evaluated and relevant information can significantly increase the engineer’s power of judgement regarding the structural reliability. It is advisable to keep the destructive structural interventions necessary to obtain such information to a minimum. The purpose of the present thesis is the development and evaluation of a methodology for the probabilistic reassessment of existing structures using non-destructively measured data and for the validation of the suitability of non-destructive measurement procedures for the application in the context of reassessments. For this purpose, the applicability of the rules established within the Guide to the Expression of Uncertainty (GUM)-framework for evaluating the quality of the measured information to be used later in the reassessment is emphasized. The requirements on measured data-based basic variables are derived from the First Order Reliability Method (FORM), a probabilistic approximation procedure. Based on this, the metrology and the reassessment are brought together. The measurement-based basic variables are explicitly appreciated as random variables in reliability analyses. The developed methodology is evaluated by means of two prestressed concrete bridges and four basic variables. Geometrical measurement results gathered by radar and ultrasound measurements are incorporated into reassessments regarding the limit states ULS bending, ULS shear and SLS decompression. The modelling of the measurements is an essential part in order to calculate the measurement results, each consisting of a measured value and the attributed measurement uncertainty. It is shown that the incorporation of the non-destructively collected measurement results reduces the uncertainty to be covered and increases the level of approximation of the considered models. The measurement results are reliable and comparable. Extensive sensitivity analyses provide information about crucial structure parameters to be measured, since they significantly influence the structural reliability. This way, the relevance of the information is derived. Such analyses are suitable for the design and commissioning of investigations meeting the demands as well as for the purposeful refinement of initially insufficient computation models. Furthermore, the appreciation of measured data-based basic variables can increase the robustness of structural analyses. Measurement-based reliability reassessments are particularly useful if required information is missing or doubts have arisen about the available information. In the best case, the incorporation of non-destructively measured data results in the extension of estimated remaining service lives, in the enhancement of infrastructural availabilities and in the optimization of the consumption of resources. N2 - Die Alterung bestehender Brückenbauwerke fällt mit dem sich verschlechternden Zustand und zunehmenden Anforderungen an die Bausubstanz zusammen, die eine Folge von steigenden Verkehrszahlen und der Zulassung des Schwerlastverkehrs sind. Der daraus erwachsende Bedarf an Beurteilungen von bestehenden Brücken ist national und international fortwährend groß. Die Grundlage für Nachrechnungen sind die über das System verfügbaren Informationen. Sowohl die rechnerische Zuverlässigkeit eines Tragwerks als auch die Validität der Ergebnisse hängen im Wesentlichen vom Zustand, also von der Qualität und der Relevanz dieser Informationen ab. Die gezielte Messung von gütebewerteten, relevanten Informationen kann die Urteilsfähigkeit des Beurteilenden über die Zuverlässigkeit eines Tragwerks signifikant steigern. Wünschenswert ist die Erhebung derartiger Informationen ohne signifikante Eingriffe in die Bausubstanz. Das Ziel der vorliegenden Arbeit ist die Entwicklung und Erprobung einer Vorgehensweise für die probabilistische Beurteilung von bestehenden Bauwerken mit zerstörungsfrei gemessenen Daten und einer Methodik zum objektiven Nachweis der Eignung von zerstörungsfreien Messverfahren zur Anwendung im Zuge einer Nachrechnung. Herausgestellt wird die Eignung der im Guide to the Expression of Uncertainty in Measurement (GUM) publizierten Regeln zur Bewertung der Qualität der gemessenen Informationen, die später im statischen Nachweis verwendet werden sollen. Die Anforderungen an die Basisvariablen, d. h. an die Eingangsgrößen im probabilistischen Nachweis, werden aus den Vorschriften zur Zuverlässigkeitsanalyse mit dem probabilistischen Näherungsverfahren FORM, der First Order Reliability Method, abgeleitet. Darauf basiert die Entwicklung der Schnittstelle zwischen der Messtechnik und der Nachrechnung. Im Kern werden die messdatenbasierten Basisvariablen explizit als Zufallsgrößen bei der Zuverlässigkeitsanalyse berücksichtigt. Die entwickelte Vorgehensweise wird am Beispiel von zwei Spannbetonbrücken und vier Basisvariablen erprobt. In die Nachweise der Biege- und der Querkrafttragfähigkeit sowie in einen Nachweis der Dekompression fließen geometrische Messergebnisse ein, die mithilfe von Radar- und Ultraschallmessungen generiert werden. Ein wichtiger Bestandteil ist die Bildung von Modellen zur Auswertung der Messungen und zur Berechnung der Messergebnisse. Es wird gezeigt, dass die Einbeziehung der zerstörungsfrei generierten Messergebnisse die Unsicherheit in den Berechnungsmodellen reduzieren und den Grad der Annäherung der Modelle an die Realität steigern kann. Die Messergebnisse sind zuverlässig und vergleichbar. Umfassende Sensitivitätsanalysen geben Aufschluss über sinnvollerweise zu messende Bauwerksparameter, die einen maßgeblichen Einfluss auf die Tragwerkszuverlässigkeit ausüben. Auf diese Weise wird die Relevanz der Informationen ermittelt. Das Potential derartiger Analysen für die gezielte Planung und Beauftragung von Messungen sowie für die bedarfsgerechte Zuschärfung von initial unzureichenden Berechnungsmodellen erscheint groß. Die messdatenbasierten Modelle können darüber hinaus die Robustheit einer Tragwerksanalyse steigern. Die Berücksichtigung von Messergebnissen ist dann besonders nützlich, wenn zur Beurteilung erforderliche Informationen fehlen oder Zweifel an den verfügbaren Informationen aufgekommen sind. Im besten Fall resultiert daraus die Verlängerung von rechnerischen Restnutzungsdauern, die Steigerung der Verfügbarkeit der Infrastruktur, die Optimierung des Ressourcenverbrauchs und insgesamt eine realitätsnahe Bauwerksbewertung. KW - Zerstörungsfreie Prüfung im Bauwesen KW - Nachrechnung KW - Spannbetonbrücken KW - Zuverlässigkeitsanalyse KW - Messunsicherheit PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:bvb:706-7686 SN - 1431-5122 VL - 21/2 SP - I EP - 314 PB - Universität der Bundeswehr München CY - Neubiberg AN - OPUS4-53851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Ziegler, Mathias T1 - Surface breaking crack detection algorithm for flying spot and line thermography based on the Canny approach N2 - In this work we introduce an algorithm based on the well-known Canny approach for effectual crack detection in thermographic films obtained using flying spot thermography (FST) or flying line thermography (FLT). The proposed algorithm performs faster than another algorithm, for crack detection, based on the application of two Sobel filters (one in x and another one in y directions). For FLT it is shown that processing 10-25 % of the thermograms of a thermographic film required to scan a whole sample is enough to obtain good results. In contrast, using the Sobel filter approach requires the processing of twice the thermographic film length. Experimental measurements are performed on a metallic component of complex shape which contains real defects, that is, surface breaking cracks due to industrial use. The specimen is tested using flying line thermography. Three different scanning speeds are tested: 10, 30 and 60 mms-1 with laser powers of 50, 60 and 120 W respectively. The sample and an infrared camera are aligned and fixed on a motorized linear stage. The diode laser LDM500 (500 W max power) is fixed on an optical bench separately from the linear stage. The results obtained with the proposed algorithm are additionally compared with a previously established algorithm for flying spot thermography based on the Sobel filter. It is shown that the proposed algorithm based on the Canny approach, can be used in automated systems for thermographic non-destructive testing. T2 - SPIE Future Sensing Technologies 2021 CY - Online meeting DA - 14.11.2021 KW - Flying line thermography KW - Flying spot thermography KW - Canny approach KW - automated thermographic nondestructive testing PY - 2021 DO - https://doi.org/10.1117/12.2603913 SP - 119140M-1 EP - 119140M-6 AN - OPUS4-53961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Ziegler, Mathias T1 - Detection of surface breaking cracks using flying line laser thermography: A Canny-based algorithm N2 - In this work, we introduce a new algorithm for effectual crack detection using flying line laser thermography, based on the well-known Canny approach. The algorithm transforms the input thermographic sequence into an edge map. Experimental measurements are performed on a metallic component that contains surface breaking cracks due to industrial use. The specimen is tested using flying line thermography at different scanning speeds and laser input powers. Results obtained with the proposed algorithm are additionally compared with a previously established algorithm for flying spot thermography. The proposed Canny-based algorithm can be used in automated systems for thermographic non-destructive testing. T2 - Advanced Infrared Technology and Applications 2021 CY - Online meeting DA - 26.10.2021 KW - Canny approach KW - Flying line thermography KW - Crack detection PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539628 DO - https://doi.org/10.3390/engproc2021008022 SN - 2673-4591 VL - 8 IS - 1 SP - 1 EP - 4 PB - MDPI CY - Basel AN - OPUS4-53962 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - EvalTherm - Evaluation of passive Thermography for the inspection of wind turbine blades N2 - The EvalTherm project is presented. The concept of passive thermography on rotor blades as well as first results of field measurements are discussed. As this is an industry-related conference, the focus in this paper is on practical aspects that are of interest for industrial applications. T2 - AMI Wind Turbine Blade Manufacture conference 2021 CY - Cologne, Germany DA - 15.11.2021 KW - Windenergy KW - Thermography KW - Inspection KW - NDT PY - 2021 AN - OPUS4-53928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Buske, S. A1 - Townend, J. A1 - Kellett, R. A1 - Savage, M. A1 - Schmitt, D. R. A1 - Constantinou, A. A1 - Eccles, J. D. A1 - Gorman, A. A1 - Bertram, M. A1 - Hall, K. A1 - Lawton, D. A1 - Kofman, R. T1 - 3D Active Source Seismic Imaging of the Alpine Fault Zone and the Whataroa Glacial Valley in New Zealand N2 - The Alpine Fault zone in New Zealand marks a major transpressional plate boundary that is late in its typical earthquake cycle. Understanding the subsurface structures is crucial to understand the tectonic processes taking place. A unique seismic survey including 2D lines, a 3D array, and borehole recordings, has been performed in the Whataroa Valley and provides new insights into the Alpine Fault zone down to ∼2 km depth at the location of the Deep Fault Drilling Project (DFDP)-2 drill site. Seismic images are obtained by focusing prestack depth migration approaches. Despite the challenging conditions for seismic imaging within a sediment filled glacial valley and steeply dipping valley flanks, several structures related to the valley itself as well as the tectonic fault system are imaged. A set of several reflectors dipping 40°–56° to the southeast are identified in a ∼600 m wide zone that is interpreted to be the minimum extent of the damage zone. Different approaches image one distinct reflector dipping at ∼40°, which is interpreted to be the main Alpine Fault reflector located only ∼100 m beneath the maximum drilled depth of the DFDP-2B borehole. At shallower depths (z < 0.5 km), additional reflectors are identified as fault segments with generally steeper dips up to 56°. Additionally, a glacially over-deepened trough with nearly horizontally layered sediments and a major fault (z < 0.5 km) are identified 0.5–1 km south of the DFDP-2B borehole. Thus, a complex structural environment is seismically imaged and shows the complexity of the Alpine Fault at Whataroa. KW - Imaging KW - Signal processing KW - Seismic KW - Borehole KW - DAS PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539163 DO - https://doi.org/10.1029/2021JB023013 VL - 126 IS - 12 SP - 1 EP - 21 PB - American Geophysical Union AN - OPUS4-53916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan T1 - Zur Validierung von ZfP-Verfahren für die Nachrechnung von Brücken N2 - "Die effiziente Verwendung von Messergebnissen bei der Nachrechnung und von Ergebnissen aus zerstörungsfreien Prüfungen im Speziellen setzt voraus, dass die Relevanz der messbaren Informationen beziffert, die Qualität der gemessenen Information berechnet und die Anforderungen an die Genauigkeit der Inspektionen aus der statischen Berechnung abgeleitet werden können. Der Vergleich der Anforderungen an eine zu messende Information mit der Qualität der gemessenen Information wird in diesem Aufsatz als Validierung eines Messverfahrens aufgefasst. Es wird gezeigt, wie zerstörungsfreie Prüfverfahren für die Nachrechnung validiert werden können. Die Methodik wird anhand einer mit der Ultraschallecho- und Impulsradarmethode untersuchten Spannbetonbrücke demonstriert." KW - Bestandsbauwerke KW - Zuverlässigkeitsbewertung KW - Messunsicherheit PY - 2021 UR - https://www.dgzfp.de/Portals/24/Zeitung/Ausgaben/Zeitung176.pdf SN - 1616-069X IS - 176 SP - 41 EP - 48 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung e.V. (DGZfP), Österreichische Gesellschaft für Zerstörungsfreie Prüfung (ÖGfZP), Schweizerische Gesellschaft für Zerstörungsfreie Prüfung (SGZP) AN - OPUS4-53470 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias A1 - Rashwan, Abdalla A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Lauschkin, Maik A1 - Prager, Jens T1 - Inverse Bestimmung elastischer Materialparameter aus dem Ausbreitungsverhalten geführter Ultraschallwellen mittels eines Convolutional Neuronal Networks N2 - Detailliertes Wissen über die mechanischen Eigenschaften verwendeter Materialien ist Grundvoraussetzung für viele ingenieurtechnische Aufgaben und Dienstleistungen. Zur Bestimmung der elastischen Materialparameter gibt es verschiedene klassische, zerstörende Prüfverfahren. Eine Möglichkeit der zerstörungsfreien Bestimmung liegt in der Auswertung von Messergebnissen, die auf Basis des Ausbreitungsverhaltens geführter Ultraschallwellen gewonnen wurden. Das Ausbreitungsverhalten geführter Ultraschallwellen kann mittels Dispersionsabbildungen dargestellt werden. Um aus messtechnisch ermittelten Dispersionsabbildungen Rückschlüsse auf die Materialparameter zu ziehen, werden in der aktuellen Forschung verschiedene inverse Methoden diskutiert. Maschinelles Lernen und insbesondere Convolutional Neural Networks (CNNs) stellen eine Möglichkeit der automatisierten inversen Modellierung und Evaluierung von Bilddaten dar. In diesem Beitrag wird gezeigt, wie das Ausbreitungsverhalten von geführten Ultraschallwellen unter Verwendung von CNNs genutzt werden kann, um die isotropen elastischen Konstanten einer plattenförmigen Struktur zu bestimmen. Hierfür werden die verwendeten Daten analysiert, das Preprocessing erläutert und eine grundlegende CNN-Architektur gewählt. Zur Auswertung des generierten Modells werden verschiedene Verfahren wie Gradienten-Mapping und die Visualisierung der verschiedenen Schichten vorgestellt. Die Anwendbarkeit der Methode wird anhand synthetischer Daten demonstriert. T2 - DAGA 2021 CY - Vienna, Austria DA - 15.08.2021 KW - Geführte Ultraschallwellen KW - Inverse Probleme KW - Materialcharakterisierung KW - Maschinelles Lernen KW - Dispersion KW - Lamb Wellen PY - 2021 SN - 978-3-939296-18-8 VL - 47 SP - 659 EP - 662 AN - OPUS4-53492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. A1 - Johannesmann, S. A1 - Nicolai, Marcel A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens A1 - Henning, B. T1 - Quantifying the coupling strength of adhesively bonded materials by investigating mode repulsion regions N2 - In the field of non-destructive testing, Lamb waves are often used for material characterisation. The increasing computational capabilities further enable complex and detailed simulations to predict the material behaviour in reality. Since adhesive bonding of different materials is a widely used method in modern applications, a reliable measurement system to determine the quality of these adhesive bonds is needed. Investigations of the dispersive behaviour of acoustic waves in adhesively bonded multi-layered waveguides show mode repulsions in the dispersion diagrams in regions where the modes of the single materials would otherwise intersect. In previous works, changes of the distance between those modes with respect to the bonding quality are observed. The experimental data for this investigation is generated using pulsed laser radiation to excite broadband acoustic waves in plate like specimens which are detected by a piezoelectric ultrasonic transducer. Numerical data is generated using simulations via a semi-analytical finite element method. Using a combination of experimental and numerical data, the present work introduces an approach to determine a parameter which indicates the bonding quality in relation to an ideal material coupling. T2 - DAGA 2021 CY - Vienna, Austria DA - 15.08.2021 KW - Ultrasonic guided waves KW - Multi-layered structures KW - Laser excited ultrasonic waves PY - 2021 SP - 1532 EP - 1535 AN - OPUS4-53581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - The Past and the Future of Human Factors: The “Uncontrollable” Aspect of NDT Reliability? N2 - That human factors (HF) affect the reliability of NDT is not novelty. Still, when it comes to reliability assessments, the role of people is often neglected. Reliability is typically expressed in terms of POD curves, and the effects of human and organisational factors on the inspection are typically tackled by the regulations, procedures and by the qualification and training of the inspection personnel. However, studies have shown that even the most experienced personnel can make mistakes and that the reliability in the field is never as high as the reliability measured in the POD experiments. Generally, HF are considered too unpredictable and too uncontrollable to model. If that is the fact, then what can we do? The engineering perspective to this problem has often been to find ways to automate inspections and, recently, to make use of artificial intelligence tools to decrease the direct effect of people on the inspection results and improve the overall efficiency and reliability. However, despite automation and AI, people remain the key players, though their tasks change. The contemporary approach to HF is not to engineer them out of the system but to design human-machine systems that make the best use of both. In this talk, ways of tackling HF in the design of systems and processes will be presented. T2 - Reliability of NDT webinar, The Scottish Branch of the British Institute of NDT CY - Online meeting DA - 29.01.2021 KW - Non-Destructive Testing KW - NDT KW - Human Factors KW - Reliability PY - 2021 UR - www.bindt.org/admin/Downloads/2021-01%20BINDT_Bertovic_Human%20factors_new.pdf AN - OPUS4-53544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Rentala, V. A1 - Bertovic, Marija A1 - Heckel, Thomas A1 - Rosenthal, Martina A1 - Keßler, S. A1 - Dethof, F. A1 - Stolz, R. A1 - Jüngert, A. A1 - Vrana, J. T1 - Die deutschen Bestrebungen zur Normierung der Fähigkeits- und Zuverlässigkeitsbewertung der zerstörungsfreien Prüfung N2 - Seit 1999 existiert das MIL-HDBK 1823, die us-amerikanische Leitfaden zur Erstellung einer Probability of Detection (POD; Fehlerdetektionswahrscheinlichkeit). Obwohl das Dokument als internationaler Stand der Technik angesehen wird, ist die allgemeine Anwendung in der ZfP-Praxis von einigen Nachteilen begleitet: 1. Die beschriebenen POD‘s bilden ausschließlich die Grundlagen-POD ab, jeweils mit nur einem Fehlerparameter und einem Signalparameter. Modernere Ansätze werden hier nicht adressiert. 2. Die aktuelle Version verzichtet fast vollständig auf konkrete mathematische Formulierungen. 3. Die Richtlinie richtet sich hauptsächlich an die militärische Luftfahrt. 4. Das Dokument ist nur in englischer Sprache verfügbar. Mit Hilfe eines BMWi-Förderprojekts wird ein weiterführendes Regelwerk auf Basis der MIL-HDBK 1823 unter deutscher Federführung erarbeitet, welches die Anwendung der POD-Berechnung auf eine breitere Basis stellt und die oben genannten Nachteile der MIL-HDBK 1823 behebt. Das vorgestellte Projekt „normPOD“ wird eine normative, branchenübergreifend einsetzbare Beschreibung des Vorgehens bei der Berechnung einer POD zur Zuverlässigkeitsbewertung zerstörungsfreier Prüfungen entwickeln. Hierbei wird Klarheit über unterschiedliche POD-Ansätze geschaffen und anhand praktischer Beispiele aus Maschinenbau und Bauwesen ein Leitfaden für den Praxiseinsatz erarbeitet. Das Poster gibt einen Überblick über die geplanten Arbeiten innerhalb des Projekts und lädt die Beteiligten der DGZfP-Jahrestagung zur Diskussion ein, um eine breite Basis und Akzeptanz für die entwickelten Berechnungsverfahren zu schaffen, insbesondere in Hinblick auf ZfP 4.0 und Digitalisierung. T2 - Jahrestagung der DGZfP CY - Online meeting DA - 10.05.2021 KW - Zerstörungsfreie Prüfung KW - ZfP KW - Zuverlässigkeit KW - Standardisierung KW - Human Factors PY - 2021 AN - OPUS4-53547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Bertovic, Marija A1 - Dethof, F. A1 - Heckel, Thomas A1 - Jüngert, A. A1 - Keßler, S. A1 - Rentala, V. A1 - Rosenthal, Martina A1 - Stolz, R. A1 - Vrana, J. T1 - Die deutschen Bestrebungen zur Normierung der Fähigkeits- und Zuverlässigkeitsbewertung der zerstörungsfreien Prüfung N2 - Seit 1999 existiert das MIL-HDBK 1823, die us-amerikanische Leitfaden zur Erstellung einer Probability of Detection (POD; Fehlerdetektionswahrscheinlichkeit). Obwohl das Dokument als internationaler Stand der Technik angesehen wird, ist die allgemeine Anwendung in der ZfP-Praxis von einigen Nachteilen begleitet: 1. Die beschriebenen POD‘s bilden ausschließlich die Grundlagen-POD ab, jeweils mit nur einem Fehlerparameter und einem Signalparameter. Modernere Ansätze werden hier nicht adressiert. 2. Die aktuelle Version verzichtet fast vollständig auf konkrete mathematische Formulierungen. 3. Die Richtlinie richtet sich hauptsächlich an die militärische Luftfahrt. 4. Das Dokument ist nur in englischer Sprache verfügbar. Mit Hilfe eines BMWi-Förderprojekts wird ein weiterführendes Regelwerk auf Basis der MIL-HDBK 1823 unter deutscher Federführung erarbeitet, welches die Anwendung der POD-Berechnung auf eine breitere Basis stellt und die oben genannten Nachteile der MIL-HDBK 1823 behebt. Das vorgestellte Projekt „normPOD“ wird eine normative, branchenübergreifend einsetzbare Beschreibung des Vorgehens bei der Berechnung einer POD zur Zuverlässigkeitsbewertung zerstörungsfreier Prüfungen entwickeln. Hierbei wird Klarheit über unterschiedliche POD-Ansätze geschaffen und anhand praktischer Beispiele aus Maschinenbau und Bauwesen ein Leitfaden für den Praxiseinsatz erarbeitet. Das Poster gibt einen Überblick über die geplanten Arbeiten innerhalb des Projekts und lädt die Beteiligten der DGZfP-Jahrestagung zur Diskussion ein, um eine breite Basis und Akzeptanz für die entwickelten Berechnungsverfahren zu schaffen, insbesondere in Hinblick auf ZfP 4.0 und Digitalisierung. T2 - Jahrestagung der DGZfP CY - Online meeting DA - 10.05.2021 KW - Zerstörungsfreie Prüfung KW - ZfP KW - Zuverlässigkeit KW - Standardisierung KW - Human Factors PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535628 UR - www.ndt.net/article/dgzfp2021/papers/P40.pdf SP - 1 EP - 8 AN - OPUS4-53562 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - NDE 4.0: Redefining Traditional Inspector Roles N2 - The successful shift to NDE 4.0 will not only require developing and embracing new technologies associated with the fourth industrial revolution or becoming an integral part of the overall Industry 4.0, but also developing and adopting new ways of working. It is undoubtful that people will remain in charge of the inspections. However, it is arguable if the current “procedure-following” “level I-III” paradigm can withstand the changes that come along NDE 4.0. With the increased autonomy and interconnectedness expected with NDT 4.0, the majority of traditional NDE tasks will no longer be needed. Instead, different skills, such as that of programming and adapting systems, as well as problem solving, will become vital for the inspections. Therefore, we suggest that a new paradigm is needed—one in which inspector roles and, thus, also the requirements will have to be reinvented. We expect the inspectors to be relieved from the tedious and error prone aspects of the current system and to take responsibility for increasingly complex automated systems and work in closer collaboration with other experts. Thus, we propose that the traditional inspector roles will be transformed into that of the system developer, caretaker and problem solver, each requiring a specific set of skills and assuming different responsibilities. In this talk, we will present the new roles and discuss the challenges that may arise with them. T2 - HOIS Digitalisation Forum (HDF) virtual seminar CY - Online meeting DA - 10.08.2021 KW - Non-Destructive Evaluation KW - NDE 4.0 KW - Human-Machine Interaction KW - Industry 4.0 KW - Inspection Personnel KW - Human-Centered Approach KW - Human Factors KW - Acceptance PY - 2021 AN - OPUS4-53549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertovic, Marija A1 - Feistkorn, S. A1 - Kanzler, D. A1 - Valeske, B. A1 - Vrana, J. T1 - ZfP aus der Sicht der ZfP-Community: Umfrageergebnisse, Herausforderungen und Perspektiven N2 - Im vorliegenden Artikel werden die Ergebnisse des Fragebogens der DGZfP zur Thematik „ZfP 4.0“ vorgestellt und diskutiert. Die Befragung zielte darauf ab, das allgemeine Verständnis der ZfP-Community zur Begrifflichkeit „ZfP 4.0“ herauszuarbeiten und daraus Bedarfe und Handlungsempfehlungen für die identifizierten Herausforderungen abzuleiten. Außerdem zeigt sich aus Sicht der Autor*innen, dass relevante Terminologien zu dem Themenkomplex Digitalisierung einer weiteren Klärung bedürfen, was im Bericht aufgegriffen wird. Im Ausblick zu den angelaufenen Arbeiten im nationalen Fachausschuss ZfP 4.0 und in den sich etablierenden internationalen Fachkreisen werden daraus abgeleitete Perspektiven für die Zukunftsgestaltung vorgestellt. KW - Zerstörungsfreie Prüfung KW - ZfP 4.0 KW - Zuverlässigkeit KW - Human Factors KW - Mensch-Maschine-Interaktion KW - Automatisierung KW - Schnittstellen KW - Fachausschuss KW - Digitalisierung PY - 2021 UR - www.dgzfp.de/DesktopModules/Bring2mind/DMX/API/Entries/Download?Command=Core_Download&EntryId=30879&language=de-DE&PortalId=24&TabId=1515 SN - 1616-069X IS - 174 SP - 43 EP - 49 PB - DGZfP e.V., ÖGfZP und SGZP AN - OPUS4-53550 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bertovic, Marija A1 - Virkkunen, I. ED - Meyendorf, N. ED - Ida, N. ED - Singh, R. ED - Vrana, J. T1 - NDE 4.0: New Paradigm for the NDE Inspection Personnel N2 - Nondestructive evaluation (NDE) is entering an era of the fourth industrial revolution and will undergo a major transformation. NDE is a vital part of industry and a successful move to NDE 4.0, it will require not just developing and embracing new technologies, but also developing and adopting new ways of working and becoming an integral part of the overall Industry 4.0. This will pose new challenges for the inspection personnel. To ensure the expected benefits from NDE 4.0, inspectors need stay in charge of the changing inspections. The promised autonomy and interconnectedness of NDE 4.0 will supersede the majority of traditional inspector tasks and will in turn require a different set of skills and raise different demands and challenges for the inspection personnel, thus conflicting the current “procedure-following”-“level I-III” paradigm. The new industry 4.0 technologies can be integrated into the current framework, but exploiting their full potential requires changes in the role of the inspectors. The inspectors will be relieved from the tedious and error-prone aspects of the current system. At the same time, they will need to take responsibility for increasingly complex automated systems and work in closer collaboration with other experts. We propose that the traditional inspector roles will be transformed into that of the system developer, caretaker, and problem solver, each requiring a specific set of skills and assuming different responsibilities. For full NDE 4.0, NDE must abandon its traditional role as a self-contained entity with well-defined boundaries and take its role in the wider system that is the industry 4.0. KW - Non-Destructive Evaluation KW - NDE 4.0 KW - Industry 4.0 KW - Inspection Personnel KW - Human-Centered Approach KW - Human-Machine Interaction KW - Human Factors KW - Acceptance PY - 2021 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8_9-1 SP - 1 EP - 31 PB - Springer, Cham AN - OPUS4-53551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - NDE 4.0: Redefining Traditional Inspector Roles N2 - The successful shift to NDE 4.0 will not only require developing and embracing new technologies associated with the fourth industrial revolution or becoming an integral part of the overall Industry 4.0, but also developing and adopting new ways of working. It is undoubtful that people will remain in charge of the inspections. However, it is arguable if the current “procedure-following” “level I-III” paradigm can withstand the changes that come along NDE 4.0. With the increased autonomy and interconnectedness expected with NDT 4.0, the majority of traditional NDE tasks will no longer be needed. Instead, different skills, such as that of programming and adapting systems, as well as problem solving, will become vital for the inspections. Therefore, we suggest that a new paradigm is needed—one in which inspector roles and, thus, also the requirements will have to be reinvented. We expect the inspectors to be relieved from the tedious and error prone aspects of the current system and to take responsibility for increasingly complex automated systems and work in closer collaboration with other experts. Thus, we propose that the traditional inspector roles will be transformed into that of the system developer, caretaker and problem solver, each requiring a specific set of skills and assuming different responsibilities. In this talk, we will present the new roles and discuss the challenges that may arise with them. T2 - International Virtual Conference on NDE 4.0, DGZfP CY - Online meeting DA - 14.04.2021 KW - Non-Destructive Evaluation KW - NDE 4.0 KW - Human-Machine Interaction KW - Industry 4.0 KW - Inspection Personnel KW - Human-Centered Approach KW - Human Factors KW - Acceptance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535524 UR - www.ndt.net/search/docs.php3?id=26328 AN - OPUS4-53552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silva, W. A1 - Zscherpel, Uwe A1 - Ewert, U. A1 - Lopes, R. T1 - Analysis of angular dependent spatial frequency response of Digital Coplanar Translational Laminography N2 - Digital Coplanar Translational Laminography (CTL) is a radiographic imaging technique that permits the visualization of structural details and discontinuities in the object of interest after 3D reconstruction from multiple projections. This technique becomes quite competitive regarding to computed tomography in situations of arrangements in which no complete rotation of the X-ray source - detector system around the object of interest is accessible or in cases where the part to be inspected has a high geometric asymmetry. The literature does not show many studies about image quality for different laminographic reconstructions and scan geometries. Different methodologies for measuring the Modulation Transfer Function (MTF) as a key image quality parameter for the aforementioned technique are applied. The MTF was measured using different approaches, presampled MTF or sampled MTF, both based on the Fourier Transform-Magnitude Spectrum or the square wave MTF using line pattern gauges. A sample known as Siemens Star with a converging line pattern was used to measure the circular square wave MTF. This circular MTF provides information on the direction dependent contrast transfer related to the measurement conditions, the reconstruction algorithms and the translational scan direction. For this purpose, several MTF measurements were performed in multiple angular directions. Beyond it, reconstructions were performed using different algorithms (Filtered Shifted Average) and an iterative one (MART – Multiplicative Algebraic Reconstruction Technique). Image quality analysis were done for both reconstruction methods. MART showed an image quality improvement for challenging conditions for laminographic arrangements, such as for a low number of projections (down to 25 for this study, considered as limited view, limited angle reconstruction). Additionally, a Gadolinium gauge with parallel line patterns within a range from 10 μm to 1000 μm was used to compare the square wave MTF with the sine MTFs, measured by the different techniques mentioned above. The results show that the MTF techniques presented are equivalent in this study. The results obtained for this Gadolinium plate showed a good agreement between MTF10% and SRb image measurements. The methodology presented here is used for the characterization of the frequency dependent spatial resolution of measurements obtained from different laminographic reconstruction techniques and scan geometries. Finally, from the acquisitions and reconstructions obtained with the Siemens Star, cross laminographic images were calculated in order to improve the direction dependent sensitivity. The results showed a better detectability for cross laminographic images in comparison to unidirectional coplanar translational laminographic images covering dead zones. KW - Laminography KW - Image quality KW - Modulation transfer function KW - Cross laminography KW - Reconstruction algorithms PY - 2021 DO - https://doi.org/10.1016/j.ndteint.2021.102546 SN - 0963-8695 VL - 124 SP - 1 EP - 13 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-53845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Round robin test for chloride analysis in cement pastes with LIBS N2 - In civil engineering, clear regulations and standards, such as the European standard DIN EN 206 apply to ensure that the existing infrastructure is sufficiently resistant to a wide range of exposure conditions. Despite these regulations, in practice concrete structures often show severe damage during their service life. One of these damages is pitting corrosion of the reinforcement, which can be caused by chloride ingress into the structure. Therefore, determining the distribution and depth of chloride ingress is important in predicting the service life. LIBS provides an alternative method to conventional wet chemistry in civil engineering. Despite many advantages, the use of LIBS has been severely limited due to a lack of regulations. Together with project partners from research and industry, we are currently working on a leaflet that will regulate chloride analysis in civil engineering using LIBS. This year, an international round robin test was organized to evaluate the performance of LIBS for chloride analysis in cement pastes. No specifications were given for the experimental LIBS setup and data evaluation. The preliminary results are presented. T2 - 11th Euro-Mediterranean Symposium on Laser-Induced Breakdown Spectroscopy (EMSLIBS) CY - Online meeting DA - 29.11.2021 KW - LIBS KW - Cement KW - Chloride KW - Round robin KW - Interlaboratory comparison PY - 2021 AN - OPUS4-53898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gottlieb, C. T1 - Optimization of LIBS experiments using Design of experiment (DoE) N2 - To conduct a reliable, repeatable and accurate LIBS analysis, the optimization of the experimental setup is an important task. Hardware parameters of lasers and spectrometers used in the setup as well as additionally required components such as optics or process gas pipes must be carefully aligned and adjusted because factors like (i) focal conditions of the optics, (ii) alignment of the sample, (iii) process purge gas (types, flow rate) or (iv) measurement settings (integration time, accumulation of pulses) have a big impact on the signal quality. Therefore, in most cases the effect of different factors is evaluated empirically due to changing one factor at a time while keeping the overall configuration the same. In the end, the optimal configuration is selected based on the best parameters for each influencing factor. During optimization, a configuration of the experimental setup is aimed at, which allows e.g. the highest signal intensity or the lowest variation. In most cases, cross-correlation, interference and interaction among the various factors are not considered. For this reason, the possibilities of using Design of Experiment (DoE) to optimize a LIBS experiment will be shown and advantages of (i) reduction of testing plans using a feature space, (ii) identifying and considering cross-correlations and interactions, (iii) evaluating individual impacts on the measurement (e.g. contour and surface plots) as well as (iv) multivariate models for prediction of impacts will be presented. T2 - 11th Euro-Mediterranean Symposium on Laser-Induced Breakdown Spectroscopy (EMSLIBS) CY - Online meeting DA - 29.11.2021 KW - LIBS KW - Chlorine KW - DoE PY - 2021 AN - OPUS4-53899 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Aßmann, Norman A1 - Bühling, Benjamin T1 - Impact-echo dataset "Radarplatte" N2 - This dataset contains raw data resulting from Impact-Echo measurements at the reference conrete block "Radarplatte", located at BAM (German Federal Institute for Materials Research and Testing). This specimen has been described in detail by Niederleithinger et al. (2021), who applied muon tomography, ultrasonic echo measurements, radar and X-ray laminography to visualize its internal structure. The Impact-Echo method is based on the excitation of the zero-group-velocity frequency of the first symmetric Lamb mode of a plate-like structure, in order to assess its thickness. Numerous publication elaborate on Impact-Echo theory, examples are (Gibson and Popovics 2005, Schubert and Köhler 2008 , Abraham and Popovics 2010). The measurements have been conducted using a setup that contains only commercially available components. The setup consists of an Olson CTG-2 concrete thickness gauge (Olsen Instruments, USA) for actuation and sensing and an 8-bit NI USB-5132 digital storage oscilloscope (National Instruments, USA) combined with the Echolyst software (Schweizerischer Verein für technische Inspektionen (SVTI), Switzerland) for data acquisition. Measurements were conducted using a grid of 23x23 points with a spacing of 50 mm. At each point 8192 samples were recorded at a sampling rate of 1 MS/s. The dataset contains the (X,Y) location in mm of the individual measurement points as well as the raw measurement data at those points. The data is provided in the formats *.mir/*.mhdr (Echolyst), *.npy (Python) and *.mat (Matlab) and *.csv to ease the import in various post-processing tools. KW - Nondestructive testing KW - Impact-echo KW - S1-ZGV mode KW - Concrete PY - 2021 DO - https://doi.org/10.7910/DVN/UNOH2U PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-53886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Presenting “SLAMD” - The Sequential Learning App for Materials Discovery N2 - Environmentally friendly alternatives to cement are created through the synthesis of numerous base materials. The variation of their proportions alone leads to millions of materials candidates. Identifying suitable materials is very laborious; traditional systematic research in the laboratory consumes a lot of time and effort. Sequential learning (SL) potentially speeds up the materials research process despite limited but highly complex available information. SL does not make direct predictions of material properties but ranks possible experiments according to their utility. The most promising experiments are prioritized over dead-end experiments and experiments whose outcome is already known. Our work has shown that SL seems to be promising for cement research. So far, research has mainly focused on materials whose synthesis is faster and whose material properties require less time for development or characterization (allowing many successive experiments). Contrarily, in the case of binders, SL is only useful if few experiments lead to the desired goal, as for example, the determination of the compressive strength alone typically requires 28 days. In research practice, experimental designs and the availability of resources often determine which data can be used - for example, when some laboratory resources are not available or deemed irrelevant to a task. As a result, new research scenarios are constantly emerging, each of which requires to demonstrate SL’s performance. We are presenting the SLAMD app to facilitate the exploration of SL methods in numerous research scenarios. The app provides flexible and low-threshold access to AI methods via intuitive and interactive user interfaces. We deliberately pursue a software-based research approach (as opposed to code-, or script-based). On the one hand, the results are more comprehensible since we refer to a common (code) basis (’reproducible science’). On the other hand, the methods are easily accessible to all which accelerates the knowledge transfer into laboratory practice. T2 - DGM Materials Week 2021 CY - Online meeting DA - 07.09.2021 KW - Sequential learning KW - Scientific software KW - Alcali activated binders PY - 2021 AN - OPUS4-54128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Perk, M. A1 - Großwig, S. A1 - Pfeiffer, T. A1 - Rembe, M. A1 - den Hartogh, M. A1 - Weege, S. A1 - Krebber, Katerina A1 - Dijk, H. L. T1 - Faseroptische Leckage-Ortung zum Nachweis von Undichtheiten in Bohrlochkomplettierungen N2 - Im Rahmen der Integritätsbewertung einer zementierten 13 3/8" Rohrtour einer Sole-Produktionsbohrung wurden erstmals 2018 zeitgleich faseroptische Temperaturmessungen (DTS, Distributed Temperature Sensing) und faseroptische Akustikmessungen (DAS, Distributed Acoustic Sensing) durchgeführt und ausgewertet. Dazu wurde die Bohrung zeitweise mit Stickstoff bespannt und wieder entlastet. Durch die Bespannung der Bohrung mit Stickstoff in Kombination mit dem Herunterdrücken des Stickstoff-Sole-Spiegels unter den Rohrschuh der 13 3/8" Rohrtour, konnte Stickstoff aus der Kavernenbohrung durch eine Leckagestelle in die Zementation übertreten und dort ein Stickstoff-Reservoir bilden. Bei der anschließenden Stickstoffentlastung erfolgte der Wiederanstieg des Stickstoff-Sole-Spiegels deutlich schneller als die Entleerung des in der Zementation angelegten Stickstoff-Reservoirs. Der dadurch entstandene Druckgradient hatte zur Folge, dass an der Leckagestelle der Stickstoff aus der Zementation in die aufsteigende Sole in Form von Bläschen eingetreten und dort aufgestiegen ist. Dieser Übertritt der Stickstoffbläschen war sowohl mit der Entstehung eines akustischen Geräusches als auch mit einer Temperaturänderung verbunden, welche mit der DAS- und DTS-Technik nachgewiesen werden konnten. Um die Ergebnisse bzgl. ihres physikalischen Hintergrundes zu überprüfen und basierend auf einer mathematisch-physikalischen Grundlage eine nachvollziehbare Interpretation der Messergebnisse zu ermöglichen, wurde ein numerisches Simulationsmodell der gekoppelten Festkörper- und Druckakustik für die Bohrung aufgebaut. Das Modell berücksichtigt die Geologie und die Komplettierung der Kavernenbohrung. Nach Identifikation der Schallquelle konnte mit dem Modell die Ausbreitung des Schalldrucks in der Bohrung erfolgreich nachgestellt werden. Um dieses Verfahren einer simultanen DAS-DTS-Messung in eine feldtaugliche Version zu überführen, läuft seit November 2019 ein breit angelegtes und vom BMWi gefördertes ZIM-Kooperationsprojekt zwischen der Bundesanstalt für Materialforschung und -prüfung (BAM), der IAB Weimar gGmbH, der GESO GmbH & Co. Projekt KG, der DEEP.KBB GmbH sowie der Rembe Consulting PartG mbB. Durch die Messdatenkopplung und den Wegfall der bewegungsbedingten Nachteile einer Messsonde werden präzisere Ergebnisse zur Bewertung der Bohrlochintegrität erwartet. Das Ziel ist, mit Hilfe der noch zu entwickelnden einfachen und robusten Technik, quantitative Aussagen über die Zustände im verrohrten Bohrloch direkt am Messplatz treffen zu können, wobei ein Fokus auf Detektierung und Quantifizierung von Kleinstleckagen liegt. Im Rahmen dieses Forschungsprojektes kommt neben numerischen Berechnungen auch ein geplanter Bohrlochsimulator zum Einsatz, mit dem umfangreiche Untersuchungen zur Ermittlung der Grenzparameter und Detektionsschwellen durchgeführt werden sollen. T2 - DGMK/ÖGEW-Frühjahrstagung 2020 CY - Celle, Germany DA - 15.​04.​2020 KW - Kavernenspeicher KW - Verteilte faseroptische akustische Sensorik KW - Wasserstoffspeicher PY - 2020 UR - https://dgmk.egnyte.com/fl/k3KJMqKMSb#folder-link/ SN - 978-3-947716-04-3 SN - 1433-9013 N1 - Die DGMK/ÖGEW Frühjahrstagung 2020 wurde abgesagt, der Tagungsband aber trotzdem veröffentlicht. - The DGMK/ÖGEW Frühjahrstagung 2020 was cancelled, the proceedings were published nevertheless. VL - DGMK-Tagungsbericht 2020-1 SP - 106 EP - 121 PB - DGMK - Deutsche Wissenschaftliche Gesellschaft für Erdöl, Erdgas und Kohle CY - Hamburg AN - OPUS4-52159 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Fiber optic distributed acoustic and vibration sensing for condition monitoring of infrastructure and hazard monitoring applications N2 - Fiber optic Distributed Acoustic Sensing (DAS) is an emerging method for many different monitoring purposes, enabling a spatially and temporally resolved collection of acoustic and vibration information over many kilometers. DAS, thus being a "dynamic" sensing technique, allows for online condition monitoring and the detection and localization of threats or hazards in real time via characteristic acoustic/vibration states and their changes or via occurring anomalous signals, respectively. At BAM, we have employed this technology for a number of different applications of monitoring of large infrastructures, e.g., bridges, pipelines, submarine power cables or railway tracks. Currently, we are investigating the use of DAS for further innovative uses, which aim at facilitating the energy transition, enabling "smart" infrastructure and providing the basis for comprehensive hazard monitoring and warning systems, respectively. Our research fields include fiber optic borehole monitoring in the context of hydrogen storage caverns, traffic and road monitoring, using DAS for earthquake monitoring in urban areas for disaster management and long-term monitoring of large-scale subsidence caused by mining activities. Another new topic is structural health monitoring in concrete structures in the framework of the FSP Security. In this talk, we will first briefly present the basics and capabilities of DAS. Then, we will portray our previous and current works related to this technology and show some attractive results. Finally, we will discuss our upcoming projects on exciting new applications of DAS. T2 - Abteilungsseminar 8. CY - Online meeting DA - 24.02.2021 KW - Distributed fiber optic sensing KW - Distributed acoustic sensing KW - DAS KW - Infrastructure monitoring KW - Hazard monitoring PY - 2021 AN - OPUS4-52160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herrmann, K. A1 - Pech May, Nelson Wilbur A1 - Retsch, M. T1 - Photoacoustic thermal characterization of low thermal diffusivity thin films N2 - The photoacoustic measurement technique is a powerful yet underrepresented method to characterize the thermal transport properties of thin films. For the case of isotropic low thermal diffusivity samples, such as glasses or polymers, we demonstrate a general approach to extract the thermal conductivity with a high degree of significance. We discuss in particular the influence of thermal effusivity, thermal diffusivity, and sample layer thickness on the significance and accuracy of this measurement technique. These fundamental thermal properties guide sample and substrate selection to allow for a feasible thermal transport characterization. Furthermore, our data evaluation allows us to directly extract the thermal conductivity from this transient technique, without separate determination of the volumetric heat capacity, when appropriate boundary conditions are fulfilled. Using silica, poly(methyl methacrylate) (PMMA) thin films, and various substrates (quartz, steel, and silicon), we verify the quantitative correctness of our analytical approach. KW - Thermal conductivity KW - Photoacoustic characterization KW - Thin film characterization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528743 DO - https://doi.org/10.1016/j.pacs.2021.100246 SN - 2213-5979 VL - 22 SP - 100246 PB - Elsevier AN - OPUS4-52874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Burgholzer, Peter A1 - Jung, Peter A1 - Caire, Giuseppe A1 - Ziegler, Mathias T1 - Laser excited super resolution thermal imaging for nondestructive testing N2 - The work to be presented focuses on our most recent studies to laser excited super resolution (SR) thermography. The goal of nondestructive testing with SR is to facilitate the separation of closely spaced defects. Photothermal SR can be realized by performing structured illumination measurements in com-bination with the use of deconvolution algorithms in post-processing. We explain that stepwise as well as continuous scanning techniques are applicable to generate structured illumination measurements. Finally, we discuss the effect of experimental parameters and image processing techniques to find the optimal SR technique which leads to the highest reconstruction quality within laser thermography. T2 - Sensor and Measurement Science International Conference SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Super resolution KW - Laser thermography KW - Nondestructive testing KW - Laser scanning KW - Photothermal imaging PY - 2021 SP - 181 EP - 182 AN - OPUS4-52780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim T1 - Laser excited super resolution thermal imaging for nondestructive testing N2 - The work to be presented focuses on our most recent studies to laser excited super resolution (SR) thermography. The goal of nondestructive testing with SR is to facilitate the separation of closely spaced defects. Photothermal SR can be realized by performing structured illumination measurements in com-bination with the use of deconvolution algorithms in post-processing. We explain that stepwise as well as continuous scanning techniques are applicable to generate structured illumination measurements. Finally, we discuss the effect of experimental parameters and image processing techniques to find the optimal SR technique which leads to the highest reconstruction quality within laser thermography. T2 - Sensor and Measurement Science International Conference SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Super resolution KW - Laser thermography KW - Nondestructive testing KW - Laser scanning KW - Photothermal imaging PY - 2021 AN - OPUS4-52781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim T1 - Neue Verfahren der thermografischen Super Resolution mit strukturierter 1D-Lasererwärmung N2 - Die thermografische ZfP basiert auf der Wechselwirkung von thermischen Wellen mit Inhomogenitäten. Die Ausbreitung von thermischen Wellen von der Wärmequelle zur Inhomogenität und zur Detektionsoberfläche entsprechend der thermischen Diffusionsgleichung führt dazu, dass zwei eng beieinander liegende Defekte fälschlicherweise als ein Defekt im gemessenen Thermogramm erkannt werden können. Um diese räumliche Auflösungsgrenze zu durchbrechen, also eine Super Resolution zu realisieren, kann die Kombination von räumlich strukturierter Erwärmung und numerischen Verfahren des Compressed Sensings verwendet werden. Für unsere Arbeiten benutzen wir Hochleistungs-Laser im Kilowatt-Bereich um die Probe entweder hochaufgelöst entlang einer Linie (1D) abzurastern oder strukturiert zu erwärmen. Die Verbesserung des räumlichen Auflösungsvermögens zur Defekterkennung hängt dann im klassischen Sinne direkt von der Anzahl der Messungen ab. Mithilfe des Compressed Sensings und Vorkenntnissen über das System ist es jedoch möglich die Anzahl der Messungen zu reduzieren und trotzdem Super Resolution zu erzielen. Wie viele Messungen notwendig sind und wie groß der Auflösungsgewinn gegenüber der konventionellen thermografischen Prüfung mit flächiger Erwärmung ist, hängt von einer Reihe von Messparametern, der Messstrategie, Probeneigenschaften und den verwendeten Rekonstruktionsalgorithmen ab. Unsere Studien befassen sich mit dem Einfluss der experimentellen Parameter, wie z.B. der Pulslänge der Laserbeleuchtung und der Größe des Laserspots. Weiterhin haben wir uns mit der Wahl der Parameter in der Rekonstruktion auseinandergesetzt, die einen Einfluss auf das im Compressed Sensing zugrundeliegende Minimierungsproblem haben. Für jeden getesteten Parametersatz wurde eine Rekonstruktionsqualität berechnet. Schließlich wurden die Defektrekonstruktionen basierend auf den Parameternsätzen verglichen, sodass eine Parameterwahl für hohe Rekonstruktionsqualitäten mit thermografischer Super Resolution empfohlen werden kann. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Super resolution KW - Thermografie KW - Strukturiert KW - Photothermisch PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527820 AN - OPUS4-52782 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ahmadi, Samim T1 - Neue Verfahren der thermografischen Super Resolution mit strukturierter 1D-Lasererwärmung N2 - Die thermografische ZfP basiert auf der Wechselwirkung von thermischen Wellen mit Inhomogenitäten. Die Ausbreitung von thermischen Wellen von der Wärmequelle zur Inhomogenität und zur Detektionsoberfläche entsprechend der thermischen Diffusionsgleichung führt dazu, dass zwei eng beieinander liegende Defekte fälschlicherweise als ein Defekt im gemessenen Thermogramm erkannt werden können. Um diese räumliche Auflösungsgrenze zu durchbrechen, also eine Super Resolution zu realisieren, kann die Kombination von räumlich strukturierter Erwärmung und numerischen Verfahren des Compressed Sensings verwendet werden. Für unsere Arbeiten benutzen wir Hochleistungs-Laser im Kilowatt-Bereich um die Probe entweder hochaufgelöst entlang einer Linie (1D) abzurastern oder strukturiert zu erwärmen. Die Verbesserung des räumlichen Auflösungsvermögens zur Defekterkennung hängt dann im klassischen Sinne direkt von der Anzahl der Messungen ab. Mithilfe des Compressed Sensings und Vorkenntnissen über das System ist es jedoch möglich die Anzahl der Messungen zu reduzieren und trotzdem Super Resolution zu erzielen. Wie viele Messungen notwendig sind und wie groß der Auflösungsgewinn gegenüber der konventionellen thermografischen Prüfung mit flächiger Erwärmung ist, hängt von einer Reihe von Messparametern, der Messstrategie, Probeneigenschaften und den verwendeten Rekonstruktionsalgorithmen ab. Unsere Studien befassen sich mit dem Einfluss der experimentellen Parameter, wie z.B. der Pulslänge der Laserbeleuchtung und der Größe des Laserspots. Weiterhin haben wir uns mit der Wahl der Parameter in der Rekonstruktion auseinandergesetzt, die einen Einfluss auf das im Compressed Sensing zugrundeliegende Minimierungsproblem haben. Für jeden getesteten Parametersatz wurde eine Rekonstruktionsqualität berechnet. Schließlich wurden die Defektrekonstruktionen basierend auf den Parameternsätzen verglichen, sodass eine Parameterwahl für hohe Rekonstruktionsqualitäten mit thermografischer Super Resolution empfohlen werden kann. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Super resolution KW - Laserthermografie KW - Strukturiertes Heizen KW - Photothermisch PY - 2021 AN - OPUS4-52783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mesnil, O. A1 - Prager, Jens A1 - Gohlke, Dirk A1 - Boller, C. T1 - Damage quantification in an aluminium-CFRP composite structure using guided wave wavenumber mapping: Comparison of instantaneous and local wavenumber analyses N2 - Composite-overwrapped pressure vessels (COPV) are increasingly used in the transportation industry due to their high strength to mass ratio. Throughout the years, various designs were developed and found their applications. Currently, there are five designs, which can be subdivided into two main categories - with a load-sharing metal liner and with a non-load-sharing plastic liner. The main damage mechanism defining the lifetime of the first type is fatigue of the metal liner, whereas for the second type it is fatigue of the composite overwrap. Nevertheless, one damage type which may drastically reduce the lifetime of COPV is impact-induced damage. Therefore, this barely visible damage needs to be assessed in a non-destructive way to decide whether the pressure vessel can be further used or has to be put out of service. One of the possible methods is based on ultrasonic waves. In this contribution, both conventional ultrasonic testing (UT) by high-frequency bulk waves and wavenumber mapping by low frequency guided waves are used to evaluate impact damage. Wavenumber mapping techniques are first benchmarked on a simulated aluminium panel then applied to experimental measurements acquired on a delaminated aluminium-CFRP composite plate which corresponds to a structure of COPV with a load-sharing metal liner. The analysis of experimental data obtained from measurements of guided waves propagating in an aluminium-CFRP composite plate with impact-induced damage is performed. All approaches show similar performance in terms of quantification of damage size and depths while being applied to numerical data. The approaches used on the experimental data deliver an accurate estimate of the in-plane size of the large delamination at the aluminium-CFRP interface but only a rough estimate of its depth. Moreover, none of the wavenumber mapping techniques used in the study can quantify every delamination between CFRP plies caused by the impact, which is the case for conventional UT. This may be solved by using higher frequencies (shorter wavelengths) or more advanced signal processing techniques. All in all, it can be concluded that imaging of complex impact damage in fibre-reinforced composites based on wavenumber mapping is not straightforward and stays a challenging task. KW - Ultrasonic guided waves KW - Instantaneous wavenumber analysis KW - Local wavenumber analysis KW - Signal processing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528203 DO - https://doi.org/10.1016/j.ndteint.2021.102472 SN - 0963-8695 VL - 122 SP - 2472 PB - Elsevier Ltd. CY - Amsterdam, Netherlands AN - OPUS4-52820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tschöke, K. A1 - Müller, I. A1 - Memmolo, V. A1 - Moix-Bonet, M. A1 - Moll, J. A1 - Lugovtsova, Yevgeniya A1 - Golub, M. A1 - Sridaran Venkat, R. A1 - Schubert, L. T1 - Feasibility of Model-Assisted Probability of Detection Principles for Structural Health Monitoring Systems based on Guided Waves for Fibre-Reinforced Composites N2 - In many industrial sectors, Structural Health Monitoring (SHM) is considered as an addition to Non-Destructive Testing (NDT) that can reduce maintenance effort during lifetime of a technical facility, structural component or vehicle. A large number of SHM methods is based on ultrasonic waves, whose properties change depending on structural health. However, the wide application of SHM systems is limited due to the lack of suitable methods to assess their reliability. The evaluation of the system performance usually refers to the determination of the Probability of Detection (POD) of a test procedure. Up to now, only few limited methods exist to evaluate the POD of SHM systems, which prevent them from being standardised and widely accepted in industry. The biggest hurdle concerning the POD calculation is the large amount of samples needed. A POD analysis requires data from numerous identical structures with integrated SHM systems. Each structure is then damaged at different locations and with various degrees of severity. All of this is connected to high costs. Therefore, one possible way to tackle this problem is to perform computer-aided investigations. In this work, the POD assessment procedure established in NDT according to the Berens model is adapted to guided wave-based SHM systems. The approach implemented here is based on solely computer-aided investigations. After efficient modelling of wave propagation phenomena across an automotive component made of a carbon fibre-reinforced composite, the POD curves are extracted. Finally, the novel concept of a POD map is introduced to look into the effect of damage position on system reliability. KW - Reliability KW - Acoustics KW - Monitoring KW - Automotive engineering KW - Elastodynamic Finite Inegration Technique PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528218 DO - https://doi.org/10.1109/TUFFC.2021.3084898 VL - 68 IS - 10 SP - 3156 EP - 3173 AN - OPUS4-52821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Non-Destructive Testing of Composite Pressure Vessels using Conventional and High-Frequency Eddy Current Technique N2 - Pressure vessels for the transport of hazardous gases are subjected to a hydraulic internal pressure test. Basis for the design of metallic pressure vessels is the fatigue strength according to Wöhler, whereby the number of load changes can be equated with the number of filling / emptying cycles of the pressure vessel. Metallic pressure vessels are increasingly replaced by composite pressure vessels due to the weight savings. However, at composite preasure vessels it is not possible to conclude from the number of load cycles on the fatigue strength, because composite pressure vessels are ageing even at constant internal pressure. Non-destructive conventional and high frequency eddy current testing of the metallic liner and load bearing CFRP layer are presented as an alternative to hydraulic internal pressure test. T2 - TAHYA Workshop CY - Online meeting DA - 02.06.2021 KW - Non-destructive testing KW - Composite preasure vessel KW - Eddy currnet testing PY - 2021 AN - OPUS4-52856 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, U. T1 - Schnelle Messung und tomographische Rekonstruktion von Brennflecken < 5 μm durch Aufnahmen strukturierter Prüfkörper N2 - Im Europäischen EMPIR-Projekt „NanoXSpot“ (Measurement of the focal spot size of Xray tubes with spot sizes down to 100 nm) werden neue Messmethoden für Brennflecke von Röntgenröhren entwickelt. Teil des Projektes ist die Entwicklung eines zur Lochkameramethode äquivalenten Messverfahrens für kleine Brennflecke. ASTM E 1165-20, Annex A, beschreibt die Bestimmung von Brennfleckgrößen aus Kantenprofilen von Lochaufnahmen für Röntgenröhren mit Brennflecken > 50 μm. Es wurde bereits vorgeschlagen über die Analyse der richtungsabhängigen Kantenunschärfe einer Lochblende und anschließender CT-Rekonstruktion die Intensitätsverteilung des Brennflecks äquivalent zur Lochkameraaufnahme zu berechnen. Die Lochkameramethode, wie in EN 12543-2 und ASTM E 1165-20 beschrieben, ist im unteren Größenbereich für Mikrofokusröhren nicht geeignet, da Pinholes < 10 μm schwer zu fertigen sind und lange Belichtungszeiten erwartet werden. Mit Hilfe exakt gefertigter Lochblenden sowie strukturierter Targets mit konvergierenden Strukturen wird der Bereich mit der Single-Shot-CT-Methode auf die Messung von Mikrofokusröhren, alternativ zur Vermessung von Kanten oder Strichgruppenkörpern, erweitert. Die rekonstruierten Brennfleckformen werden mit Kanten und Lochkameraaufnahmen quantitativ verglichen, um die Messgenauigkeit zu bewerten. Außerdem werden CNR und Messzeit bestimmt, um die Wirtschaftlichkeit der Verfahren zu bewerten. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Radiographie KW - Tomographie KW - Röntgenröhren KW - Charakterisierung von Brennflecken PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526692 UR - https://jahrestagung.dgzfp.de/Programm#P15 AN - OPUS4-52669 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Jansen, R. A1 - Cheng, L. A1 - Chruscicki, Sebastian T1 - Ortsaufgelöste Zustandsüberwachung von Brückenbauwerken mittels faseroptischer Sensoren N2 - In der vorliegenden Studie wurde der Einfluss der statischen Verkehrsbelastung auf die geringen Durchbiegungseffekte in der Betonkonstruktion einer bestehenden Brücke mittels ortsauflösender faseroptischer Sensoren untersucht. Dabei tragen die Ergebnisse der an der Amsterdamer Brücke 705 durchgeführten Belastungstests wesentlich zum Verständnis des Strukturverhaltens bei. Das Konzept der statischen Belastung basierte auf dem Einsatz von zwei 36-Tonnen-Lastwagen, die an mehreren vorbestimmten Stellen auf der Brücke anhielten. Die auf diese Weise aufgebrachte Last führte zu ortsabhängigen kleinen Durchbiegungseffekten, die als lokale Längsdehnung der an der Unterseite der Brücke integrierten Sensorfaser aufgezeichnet wurden. Die reflektometrischen Messungen beruhten auf dem Prinzip genannt TW-COTDR (Tunable Wavelength Coherent Optical Time Domain Reflectometry). Die Messgenauigkeit lag im Bereich von 0,5 µm/m. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Frequenzbereichsreflektometrie KW - Ortsaufgelöste Fasersensorik KW - Rayleigh-Streuung PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526752 UR - https://jahrestagung.dgzfp.de/Programm#P73 SP - 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52675 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Plotzki, David A1 - Borges de Oliveira, F. A1 - Hausotte, T. T1 - Simulative Untersuchung des Einflusses von Bildrauschen auf dimensionelle Messungen mit industriellen Computertomografen N2 - Die industrielle Röntgen-Computertomografie (CT) etabliert sich für die Anwendung in der dimensionellen Messtechnik. Sie bietet als zerstörungsfreies Messverfahren das Potential, sowohl innen- als auch außenliegende Merkmale holistisch zu erfassen. Für die Bestimmung der Güte eines Messwerts muss die dem Messwert zugeordnete Messunsicherheit ermittelt werden. Dabei kann, nach derzeitigem Stand der Technik und Normung, die aufgabenspezifische Messunsicherheit nach VDI/VDE 2630 Blatt 2.1 nur unter hohem Aufwand mit einer Vielzahl an experimentellen Wiederholmessungen ermittelt werden. Ziel diverser Forschungs-projekte zu diesem Thema ist es daher, eine numerische Messunsicherheitsbestimmung zu erreichen. Dafür ist es notwendig, alle signifikanten Einflussgrößen zu erfassen, deren Unsicherheitsbeiträge zu bestimmen und zu bewerten. In diesem Beitrag wird der Einfluss des Bildrauschens auf verschiedene dimensionelle Messgrößen simulativ untersucht. Mithilfe eines prismatischen Prüfkörpers, der eine Vielzahl an Geometrieelementen aufweist, werden verschiedene Messgrößen unterschiedlicher Komplexität betrachtet. Ziel ist es, für diese Messgrößen zu testen, wie diese auf das Bildrauschen reagieren. Dieses wird dabei durch das Signal-Rausch-Verhältnis (SNR) der Projektionsgrauwerte beschrieben und variiert. Es werden Wiederholsimulationen durchgeführt, damit eine statistische Aussage über die Verteilung der Messwerte möglich ist und der Einfluss des Rauschens auf verschiedene Messgrößen individuell beurteilt werden kann. Das Simulationsszenario wird so gestaltet, dass lediglich das Bildrauschen Einfluss auf die Messung hat. Die berechneten Verteilungsbreiten lassen mit sinkendem SNR eine deutliche Zunahme erkennen, insbesondere bei der Bestimmung von Formabweichungen. Simuliert wird mit der Software aRTist 2.10 (BAM). T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Rauschen KW - Computertomografie KW - Dimensionelle Messung KW - Simulation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527144 SP - 1 EP - 11 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung e.V. (DGZfP) CY - Berlin AN - OPUS4-52714 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Online ET with MR Sensor Arrays for LPBF Parts N2 - In this presentation we discuss the online monitoring of LPFB parts using eddy current testing with magenoresistive sensor arrays. The underlying principle, the developed hardware and the results of the firt online monitoring are described in the presentation. T2 - 2. Online-Workshop "In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys " CY - Online meeting DA - 19.04.2021 KW - Eddy current testing KW - LPBF KW - GMR KW - SLM KW - Haynes282 KW - Additive manufacturing PY - 2021 AN - OPUS4-52700 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Krebber, Katerina T1 - Characterizing detection noise in phase-sensitive optical time domain reflectometry N2 - Phase-sensitive optical time domain reflectometry (φOTDR) is an excellent distributed fiber sensing technique and has been applied in various areas. Its noise is however never been comprehensively studied to the best of our knowledge. The different detection noise sources in such a sensing system are thoroughly investigated. The impacts of thermal noise, shot noise and the beat between signal and the amplified spontaneous emission from a pre-amplifier have been theoretically and experimentally demonstrated. Due to the random nature of the φOTDR signal, the detection noise demonstrates distinct features at different fiber positions in a single measurement. The theoretical analysis and the experimental result explicitly affirm most of the fiber sections, and the difference at some positions may be explained by ambient noise. KW - Noise analysis KW - Acoustic sensing KW - Distributed fiber sensing PY - 2021 DO - https://doi.org/https://doi.org/10.1364/OE.424410 SN - 1094-4087 VL - 29 IS - 12 SP - 18791 EP - 18806 PB - Optical Society of America CY - Washington, DC AN - OPUS4-52757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - Numerical methods (part II) Finite element method (FEM), Spectral element method (SEM) and Scaled Boundary FEM (SBFEM) N2 - A general presentation on numerical methods. In particular, the Finite Element Method, the Spectral Element Method, and the Scaled Boundary Finite Element Method. T2 - ITN-Trainingsevent CY - Online meeting DA - 22.11.2020 KW - FEM KW - SBFEM KW - SEM PY - 2020 AN - OPUS4-52271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - A Combination of the Scaled Boundary Finite Element Method with the Mortar Method N2 - The simulation of ultrasonic waves in a linearly elastic body can be computationally intensive. The reason is the relatively short wavelength compared to the body size for high frequencies. One possible approach to counteract the high computational costs is to decompose the domain into small parts and strive for parallelization. The Mortar Method is a well-established approach for domain decomposition. A rather new approach to discretize the emerging subdomains is the Scaled Boundary Finite Element Method. This semi-analytical method has many attractive properties. Some of these properties are listed subsequently. The grid consists of polygonal elements, which leaves much freedom in the meshing process. A variety of material distributions, including anisotropic materials, can be considered. High-order shape functions can be used for optimal convergence properties. The approach treats singularities at crack tips and corners analytically. Especially in the frequency domain, the Scaled Boundary Finite Element Method reduces the dimension of the approximation because only degrees of freedom which are associated with the boundary of a polygonal element are necessary. Those desirable properties make the method particularly suitable for calculating the dynamic responses in bodies with cracks, as it is essential for many non-destructive testing and structural health monitoring applications. In this contribution, we present a combination of the Scaled Boundary Finite Element Method with the Mortar Method in two dimensions. The presentation starts with a theoretical overview of both approaches. Subsequently, numerical examples demonstrate the stability of the combination for the polygonal boundary of the elements. The numerical examples increase in complexity and are compared to results computed on non-divided domains with the Finite Element Method. T2 - WCCM-ECCOMAS CONGRESS CY - Online meeting DA - 11.01.2021 KW - Ultrasound KW - Numerical Simulation KW - Scaled Boundary Finite Element Method, Mortar Method PY - 2021 AN - OPUS4-52275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Forero-Sandoval, I. A1 - Cervantes-Alvarez, F. A1 - Ramirez-Rincon, J. A1 - Macias, J. A1 - Pech May, Nelson Wilbur A1 - Ordonez-Miranda, J. A1 - Alvarado-Gil, J. T1 - Percolation Threshold of the Thermal, Electrical and Optical Properties of Carbonyl-Iron Microcomposites N2 - Composites made up of microparticles embedded in a polymeric matrix have attracted increasing attention due to the possibility of tailoring their physical properties by adding the adequate quantity of fillers. As the concentration of these fillers increases, their connectivity changes drastically at a given threshold and therefore the electrical, thermal and optical properties of these composites are expected to exhibit a percolation effect. In this work, the thermal and electrical conductivities along with the emissivity of Composites composed of carbonyl-iron microparticles randomly distributed in a polyester resin matrix are measured, for volume fractions ranging from 0 to 0.55. It is shown that both the thermal and electrical conductivities increase with the particles’ concentration, such that their percolation threshold appears at volume fractions of 0.46 and 0.38, respectively. The emissivity, on the other hand, decreases as the fillers’ concentration increases, such that it exhibits a substantial decay at a volume fraction of 0.41. The percolation threshold of the emissivity is thus higher than that of the thermal conductivity, but lower than the electrical conductivity one. This dispersion on the percolation concentration is justified by the different physical mechanisms required to activate the electrical, thermal, and optical responses of the considered composites. The obtained results thus show that the percolation phenomenon can efficiently be used to enhance or reduce the physical properties of particulate composites. KW - Thermal conductivity KW - Emissivity KW - Thermal percolation threshold PY - 2021 DO - https://doi.org/10.1007/s10443-021-09869-z VL - 28 IS - 2 SP - 447 EP - 463 PB - Springer AN - OPUS4-52355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Faseroptische Strahlungssensoren für kerntechnische Anwendungen N2 - Faseroptische Strahlungssensoren ermöglichen ein räumlich verteiltes Online-Monitoring entlang der gesamten Sensorfaser. Verschiedene Messverfahren nutzen überwiegend zwei durch die ionisierende Strahlung in optischen Fasern induzierte Effekte, d. h. die Erhöhung der optischen Dämpfung und die damit verbundene Veränderung des Brechungsindex des Fasermaterials. Die Sensitivität der Strahlungssensoren lässt sich je nach Anwendung durch die Wahl der Dotierstoffe im Glasfaserkern sowie der Art des Polymermaterials des POF-Sensors beeinflussen. Ferner ist die Sensitivität auch durch den Betrieb bei geeigneten Wellenlängen einstellbar. Bei dem sensorischen Einsatz von faseroptischen Sensoren muss auch die vorhandene Ausheilung des Sensors sowie die Abhängigkeit der erfassten Messsignale von der Temperatur und der Dosisleistung berücksichtigt werden. T2 - 2. Tage der Standortauswahl CY - Online meeting DA - 11.02.2021 KW - Faseroptischer Strahlungssensor KW - Ortsauflösende Fasersensorik KW - Strahlungsinduzierte optische Dämpfung PY - 2021 AN - OPUS4-52112 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Faseroptische Strahlungssensoren für kerntechnische Anwendungen N2 - Faseroptische Strahlungssensoren ermöglichen ein räumlich verteiltes Online-Monitoring entlang der gesamten Sensorfaser. Verschiedene Messverfahren nutzen überwiegend zwei durch die ionisierende Strahlung in optischen Fasern induzierte Effekte, d. h. die Erhöhung der optischen Dämpfung und die damit verbundene Veränderung des Brechungsindex des Fasermaterials. Die Sensitivität der Strahlungssensoren lässt sich je nach Anwendung durch die Wahl der Dotierstoffe im Glasfaserkern sowie der Art des Polymermaterials des POF-Sensors beeinflussen. Ferner ist die Sensitivität auch durch den Betrieb bei geeigneten Wellenlängen einstellbar. Bei dem sensorischen Einsatz von faseroptischen Sensoren muss auch die vorhandene Ausheilung des Sensors sowie die Abhängigkeit der erfassten Messsignale von der Temperatur und der Dosisleistung berücksichtigt werden. T2 - 2. Tage der Standortauswahl CY - Online meeting DA - 11.02.2021 KW - Faseroptischer Strahlungssensor KW - Ortsauflösende Fasersensorik KW - Strahlungsinduzierte optische Dämpfung PY - 2021 AN - OPUS4-52113 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ullner, Christian A1 - Subaric-Leitis, Andreas A1 - Bartholmai, Matthias T1 - Uncertainty of Elastoplastic Material Parameters Calculated from the Spherical Indentation in the Macro Range N2 - The applicability of three methods developed by finite element analysis (FEM) and proposed in the literature are studied on steel S355. Instrumented indentation tests using spherical indenters of radius 200 and 500 μ m are performed in the macro range at depths of more than 6 μ m. The results of the selected methods are compared with the tensile test. To evaluate the partially strongly varying results, the uncertainties of the calculated strain hardening exponent, n, and yield stress, Y, are estimated. Recommendations for an appropriated procedure of the indentation test are given. The machine compliance and the determination of the zero point of Depth play an essential role. If the certain conditions are considered, the instrumented indentation Tests can be used, in particular for investigations of specimens with inhomogeneous elastoplasticity. KW - Indentation KW - Elastoplastic material parameters KW - Uncertainty PY - 2021 DO - https://doi.org/10.1520/JTE20200683 SN - 0090-3973 VL - 49 IS - 6 SP - 4576 EP - 4592 PB - ASTM International AN - OPUS4-52416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kästner, L. A1 - Ahmadi, Samim A1 - Jonietz, Florian A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias A1 - Lambrecht, J. T1 - Classification of Spot-Welded Joints in Laser Thermography Data Using Convolutional Neural Networks N2 - Spot welding is a crucial process step in various industries. However, classification of spot welding quality is still a tedious process due to the complexity and sensitivity of the test material, which drain conventional approaches to its limits. In this article, we propose an approach for quality inspection of spot weldings using images from laser thermography data. We propose data preparation approaches based on the underlying physics of spot-welded joints, heated with pulsed laser thermography by analyzing the intensity over time and derive dedicated data filters to generate training datasets. Subsequently, we utilize convolutional neural networks to classify weld quality and compare the performance of different models against each other. We achieve competitive results in terms of classifying the different welding quality classes compared to traditional approaches, reaching an accuracy of more than 95 percent. Finally, we explore the effect of different augmentation methods. KW - Active thermal imaging KW - Laser thermography KW - Spot-welded joints KW - Convolutional neural network KW - Classification KW - Data processing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524216 DO - https://doi.org/10.1109/ACCESS.2021.3063672 VL - 9 SP - 48303 EP - 48312 AN - OPUS4-52421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schweitzer, T. A1 - Hörmann, M. A1 - Bühling, Benjamin A1 - Bobusch, B. T1 - Switching Action of a Bistable Fluidic Amplifier for Ultrasonic Testing N2 - Air-coupled ultrasonic testing is widely used in the industry for the non-destructive testing of compound materials. It provides a fast and efficient way to inspect large concrete civil infrastructures for damage that might lead to catastrophic failure. Due to the large penetration depths required for concrete structures, the use of traditional piezoelectric transducer requires high power electric systems. In this study, a novel fluidic transducer based on a bistable fluidic amplifier is investigated. Previous experiments have shown that the switching action of the device produces a high-power broadband ultrasonic signal. This study will provide further insight into the switching behaviour of the fluidic switch. Therefore, parametric CFD simulations based on compressible supersonic RANS simulations were performed, varying the inlet pressure and velocity profiles for the control flow. Switching times are analyzed with different methods, and it was found that These are mostly independent of the slope of the velocity profile at the control port. Furthermore, it was found that an inversely proportional relationship exists between flow velocity in the throat and the switching time. The results agree with the theoretical background established by experimental studies that can be found in the literature. KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices KW - Computational fluid dynamics KW - Concrete KW - Bistable fluidic amplifier PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525115 DO - https://doi.org/10.3390/fluids6050171 SN - 2311-5521 VL - 6 IS - 5 SP - 171 PB - MDPI CY - Basel, Switzerland AN - OPUS4-52511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, Uwe A1 - Zscherpel, Uwe T1 - Aktuelle Entwicklungen in der Normung N2 - Es wird über die neuen Anforderungen ausgewählter Normen bzw. Normrevisionen informiert und insbesondere auch über die veränderten Parameter, die bei der Prüfpraxis, der Qualitätssicherung in der digitalen Radiographie und bei der Klassifizierung zu berücksichtigen sind. Das wichtigste Projekt ist die Revision der DIN EN ISO 17636-1, -2, RT von Schweißverbindungen, in ISO TC 44 SC 5 WG 1. Hauptaktivität bei ASTM ist gegenwärtig die Überarbeitung der CT-Standards und die Berücksichtigung der Anforderungen an das dimensionelle Messen. Der „Standard Guide for Computed Tomography“, ASTM E 1441, zur Bestimmung von MTF, Kontrast-Detail-Funktion (CDF) und Kontrast-Diskrimination-Diagramm (CDD) wurde revidiert und veröffentlicht. Die Mehrzahl der Hersteller von CT-Anlagen bietet entsprechende Software-Tools an. Weiterhin werden neue Festkörperentwürfe zur Charakterisierung von CT-Anlagen vorgestellt. Die folgenden Revisionen sind bei ASTM derzeit in Bearbeitung: ASTM E 2445, „CR Long Term Stability“ nach einem Round Robin-Test und für DDAs der Standard zur System-Charakterisierung, ASTM E2597/E2597M−14, und zur „DDA Long Term Stability“. Das Spider-Net-Diagramm zur Klassifizierung von DDAs wird um die Position „ISO Material Thickness limit“ erweitert. Der Standard EN 12679 zur Messung der Größe von Gammastrahlern wurde nach Revision unter Berücksichtigung von digitalen Messverfahren veröffentlicht. Die Revision der Standardserie EN 12543 zur Messung der Brennfleckgröße ist mit Verzögerung in Überarbeitung, um die digitalen Detektoren und Messmöglichkeiten mit Bildverarbeitungsprogrammen zu berücksichtigen. Die Messprozedur für Lochkameras wurde grundlegend revidiert und ist harmonisiert mit ASTM E 1165-12(2017). Die gemessenen Brennflecke unterscheiden sich und passen besser zu den Unschärfe-Messungen mit Doppeldraht BPKs (ISO 19232-5:2018) bei Vergrößerung. Ein Entwurf zur Messung der Brennfleckgröße von nano-Fokusröhren und Mikro-Fokusröhren (< 5 µm) wird derzeit vom Europäischen Metrologie-Programm EMPIR gefördert. Es wird über erste Ergebnisse informiert. T2 - 19. Seminar Aktuelle Fragen der Durchstrahlungsprüfung und Strahlenschutz CY - Online meeting DA - 23.03.2021 KW - Industrielle Durchstrahlungsprüfung KW - ZfP KW - Normentwicklung RT KW - DIN ISO ASTM International PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524149 SP - Paper 8, 1 EP - Paper 8, 15 PB - DGZfP AN - OPUS4-52414 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silva, W. A1 - Lopes, R. A1 - Zscherpel, Uwe A1 - Meinel, Dietmar A1 - Ewert, Uwe T1 - X-ray imaging techniques for inspection of composite pipelines N2 - The literature has shown that the application of laminography provides advantages as 3D radiographic imaging with depth information for in house and mobile testing. This permits to distinguish between overlapping indications, measure the extension along radiation direction and classify indications as surface open or subsurface ones as required in critical engineering assessment. This work provides a comparative study and measurements of the three techniques Digital Radiography (DR) with Digital Detector Arrays (DDA), Coplanar Translational Laminography (CTL) and Computed Tomography (CT), applied for composite pipeline inspection. It is demonstrated that CTL and CT provide advantages for the evaluation of pipe-to-pipe connections and the evaluation of adhesive applications. They show indications of discontinuities with higher contrast sensitivity than radiography. Beyond it, two specimen, namely Phantom 1 and Phantom 2, were developed and manufactured by additive manufacturing to analyze the preferential detection sensitivity and the direction of features and depth information for laminographic measurements. Another goal was to show the laminographic capabilities to distinguish between overlapping discontinuities. CTL is especially suitable for mobile inspection. Special glass fiber reinforced polymer samples (GRP) were manufactured for further analysis and comparisons between the abovementioned techniques. Finally, Phantoms 1 and 2 show the capability of laminography to detect overlapping indications and also show that discontinuities oriented perpendicular to the scan direction have the highest contrast sensitivity for laminographic measurements. KW - Digital Radiography KW - Laminography KW - Computed Tomography KW - Composite Pipes KW - Image Quality PY - 2021 DO - https://doi.org/10.1016/j.micron.2021.103033 SN - 0968-4328 VL - 145 SP - 103033 PB - Elsevier Ltd. AN - OPUS4-52415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadi, Samim A1 - Thummerer, G. A1 - Breitwieser, S. A1 - Mayr, G. A1 - Lecompagnon, Julien A1 - Burgholzer, P. A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Multi-dimensional reconstruction of internal defects in additively manufactured steel using photothermal super resolution combined with virtual wave based image processing N2 - We combine three different approaches to greatly enhance the defect reconstruction ability of active thermographic testing. As experimental approach, laser-based structured illumination is performed in a step-wise manner. As an intermediate signal processing step, the virtual wave concept is used in order to effectively convert the notoriously difficult to solve diffusion-based inverse problem into a somewhat milder wavebased inverse problem. As a final step, a compressed-sensing based optimization procedure is applied which efficiently solves the inverse problem by making advantage of the joint sparsity of multiple blind measurements. To evaluate our proposed processing technique, we investigate an additively manufactured stainless steel sample with eight internal defects. The concerted super resolution approach is compared to conventional thermographic reconstruction techniques and shows an at least four times better spatial resolution. KW - Active thermography KW - Additive manufacturing KW - Stainless steel KW - ADMM KW - Block regularization KW - Internal defects KW - Joint sparsity KW - Laser excitation KW - Multi-dimensional reconstruction KW - Photothermal super resolution KW - Virtual waves PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525330 DO - https://doi.org/10.1109/tii.2021.3054411 SN - 1551-3203 SN - 1941-0050 VL - 17 IS - 11 SP - 7368 EP - 7378 PB - IEEE CY - New York, NY AN - OPUS4-52533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Ahmadi, Samim A1 - Hauffen, Jan Christian A1 - Kästner, L. A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Learned block iterative shrinkage thresholding algorithm for photothermal super resolution imaging N2 - Block-sparse regularization is already well-known in active thermal imaging and is used for multiple measurement based inverse problems. The main bottleneck of this method is the choice of regularization parameters which differs for each experiment. To avoid time-consuming manually selected regularization parameters, we propose a learned block-sparse optimization approach using an iterative algorithm unfolded into a deep neural network. More precisely, we show the benefits of using a learned block iterative shrinkage thresholding algorithm that is able to learn the choice of regularization parameters. In addition, this algorithm enables the determination of a suitable weight matrix to solve the underlying inverse problem. Therefore, in this paper we present the algorithm and compare it with state of the art block iterative shrinkage thresholding using synthetically generated test data and experimental test data from active thermography for defect reconstruction. Our results show that the use of the learned block-sparse optimization approach provides smaller normalized mean square errors for a small fixed number of iterations than without learning. Thus, this new approach allows to improve the convergence speed and only needs a few iterations to generate accurate defect reconstruction in photothermal super resolution imaging. KW - Iterative shrinkage thresholding algorithm KW - Neural network KW - Deep learning KW - Active thermography KW - Photothermal super resolution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525364 DO - https://doi.org/10.48550/arXiv.2012.03547 SN - 2331-8422 SP - 1 EP - 11 PB - Cornell University CY - Ithaca, NY AN - OPUS4-52536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Ahmadi, Samim A1 - Kästner, L. A1 - Hauffen, Jan Christian A1 - Jung, P. A1 - Ziegler, Mathias T1 - Photothermal-SR-Net: A customized deep unfolding neural network for photothermal super resolution imaging N2 - This paper presents deep unfolding neural networks to handle inverse problems in photothermal radiometry enabling super resolution (SR) imaging. Photothermal imaging is a well-known technique in active thermography for nondestructive inspection of defects in materials such as metals or composites. A grand challenge of active thermography is to overcome the spatial resolution limitation imposed by heat diffusion in order to accurately resolve each defect. The photothermal SR approach enables to extract high-frequency spatial components based on the deconvolution with the thermal point spread function. However, stable deconvolution can only be achieved by using the sparse structure of defect patterns, which often requires tedious, hand-crafted tuning of hyperparameters and results in computationally intensive algorithms. On this account, Photothermal-SR-Net is proposed in this paper, which performs deconvolution by deep unfolding considering the underlying physics. This enables to super resolve 2D thermal images for nondestructive testing with a substantially improved convergence rate. Since defects appear sparsely in materials, Photothermal-SR-Net applies trained blocksparsity thresholding to the acquired thermal images in each convolutional layer. The performance of the proposed approach is evaluated and discussed using various deep unfolding and thresholding approaches applied to 2D thermal images. Subsequently, studies are conducted on how to increase the reconstruction quality and the computational performance of Photothermal-SR-Net is evaluated. Thereby, it was found that the computing time for creating high-resolution images could be significantly reduced without decreasing the reconstruction quality by using pixel binning as a preprocessing step. KW - Photothermal super resolution KW - Nondestructive testing KW - Deep unfolding KW - Deep learning KW - Deep imaging KW - Physics-based deep learning KW - Laser thermography KW - Elastic net KW - Iterative shrinkage thresholding algorithm PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525371 DO - https://doi.org/10.48550/arXiv.2104.10563 SN - 2331-8422 SP - 1 EP - 10 PB - Cornell University CY - Ithaca, NY AN - OPUS4-52537 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias ED - Zalameda, J. N. ED - Mendioroz, A. T1 - Full-frame thermographic super-resolution with 2D-structured laser heating N2 - Thermographic super-resolution techniques allow the resolution of defects/inhomogeneities beyond the classical limit, which is governed by the diffusion properties of thermal wave propagation. Photothermal super-resolution is based on a combination of an experimental scanning strategy and a numerical optimization which has been proven to be superior to standard thermographic methods in the case of 1D linear defects. In this contribution, we report on the extension of this approach towards a full frame 2D photothermal super-resolution technique. The experimental approach is based on a repeated spatially structured heating using high power lasers. In a second post-processing step, several measurements are coherently combined using mathematical optimization and taking advantage of the (joint) sparsity of the defects in the sample. In our work we extend the possibilities of the method to efficiently detect and resolve defect cross sections with a fully 2D-structured blind illumination. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Thermography KW - super-resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 DO - https://doi.org/10.1117/12.2586093 VL - 11743 SP - 11743-26, 10 PB - SPIE AN - OPUS4-52524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Full-frame thermographic super-resolution with 2D-structured laser heating N2 - Thermographic super-resolution techniques allow the resolution of defects/inhomogeneities beyond the classical limit, which is governed by the diffusion properties of thermal wave propagation. Photothermal super-resolution is based on a combination of an experimental scanning strategy and a numerical optimization which has been proven to be superior to standard thermographic methods in the case of 1D linear defects. In this contribution, we report on the extension of this approach towards a full frame 2D photothermal super-resolution technique. The experimental approach is based on a repeated spatially structured heating using high power lasers. In a second post-processing step, several measurements are coherently combined using mathematical optimization and taking advantage of the (joint) sparsity of the defects in the sample. In our work we extend the possibilities of the method to efficiently detect and resolve defect cross sections with a fully 2D-structured blind illumination. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Thermography KW - Super-resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/11743/117430T/Full-frame-thermographic-super-resolution-with-2D-structured-laser-heating/10.1117/12.2586093.full AN - OPUS4-52526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - 2D-Photothermal super-resolution with sparse matrix stacking N2 - Thermographic super resolution techniques allow the spatial resolution of defects/inhomogeneities below the classical limit, which is governed by the diffusion properties of thermal wave propagation. In this work, we re-port on the extension of this approach towards a full frame 2D super resolution technique. The approach is based on a repeated spatially structured heating using high power lasers. In a second post-processing step, several measurements are coherently combined using mathematical optimization and taking advantage of the (joint) sparsity of the defects in the sample. T2 - Sensor and Measurement Science International Conference SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Thermography KW - Super-resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 AN - OPUS4-52579 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias T1 - 2D-Photothermal Super Resolution with Sparse Matrix Stacking N2 - Thermographic super resolution techniques allow the spatial resolution of defects/inhomogeneities below the classical limit, which is governed by the diffusion properties of thermal wave propagation. In this work, we report on the extension of this approach towards a full frame 2D super resolution technique. The approach is based on a repeated spatially structured heating using high power lasers. In a second post-processing step, several measurements are coherently combined using mathematical optimization and taking advantage of the (joint) sparsity of the defects in the sample T2 - Sensor and Measurement Science International Conference SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Thermography KW - Super-resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 SN - 978-3-9819376-4-0 DO - https://doi.org/10.5162/SMSI2021/C2.2 VL - SMSI 2021 - Sensors and Instrumentation SP - 183 EP - 184 AN - OPUS4-52589 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - 3D seismic imaging of the Alpine Fault and the glacial valley at Whataroa, New Zealand N2 - The Alpine Fault at the West Coast of the South Island (New Zealand) is a major plate boundary that is expected to rupture in the next 50 years, likely as a magnitude 8 earthquake. The Deep Fault Drilling Project (DFDP) aimed to deliver insight into the geological structure of this fault zone and its evolution by drilling and sampling the Alpine Fault at depth. Here we present results from a seismic survey around the DFDP-2 drill site in the Whataroa Valley where the drillhole almost reached the fault plane. This unique 3D seismic survey includes several 2D lines and a 3D array at the surface as well as borehole recordings. Within the borehole, the unique option to compare two measurement systems is used: conventional three-component borehole geophones and a fibre optic cable (heterodyne Distributed Vibration Sensing system (hDVS)). Both systems show coherent signals but only the hDVS system allowed a recording along the complete length of the borehole. Despite the challenging conditions for seismic imaging within a glacial valley filled with sediments and steeply dipping valley flanks, several structures related to the valley itself as well as the tectonic fault system are imaged. The pre-processing of the seismic data also includes wavefield separation for the zero-offset borehole data. Seismic images are obtained by prestack depth migration approaches. Within the glacial valley, particularly steep valley flanks are imaged directly and correlate well with results from the P-wave velocity model obtained by first arrival travel-time tomography. Additionally, a glacially over-deepened trough with nearly horizontally layered sediments is identified about 0.5 km south of the DFDP-2B borehole. With regard to the expected Alpine fault zone, a set of several reflectors dipping 40-56° to the southeast are identified in a ~600 m wide zone between depths of 0.2 and 1.2 km that is interpreted to be the minimum extent of the damage zone. Different approaches image one distinct reflector dipping at 40°, which is interpreted to be the main Alpine Fault reflector. This reflector is only ~100 m ahead from the lower end of the borehole. At shallower depths (z<0.5 km), additional reflectors are identified as fault segments and generally have steeper dips up to 56°. About 1 km south of the drill site, a major fault is identified at a depth of 0.1-0.5 km that might be caused by the regional tectonics interacting with local valley structures. A good correlation is observed among the separate seismic data sets and with geological results such as the borehole stratigraphy and the expected surface trace of the fault. In conclusion, several structural details of the fault zone and its environment are seismically imaged and show the complexity of the Alpine Fault at the Whataroa Valley. Thus, a detailed seismic characterization clarifies the subsurface structures, which is crucial to understand the transpressive fault’s tectonic processes. T2 - EGU 2021 General Assembly CY - Online meeting DA - 19.04.2021 KW - Imaging KW - Signal processing KW - Seismic KW - Borehole KW - DAS PY - 2021 AN - OPUS4-52614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias A1 - Rashwan, Abdalla A1 - Lauschkin, Maik A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Inverse determination of elastic material parameters from ultrasonic guided waves dispersion measurements using Convolutional Neuronal Networks N2 - In the context of Industry 4.0 and especially in the field of Structural Health Monitoring, Condition Monitoring and Digital Twins, simulations are becoming more and more important. The exact determination of material parameters is required for realistic results of numerical simulations of the static and dynamic behavior of technical structures. There are many possibilities to determine elastic material parameters. One possibility of non-destructive testing are ultrasonic guided waves. For the evaluation of the measurement results, mostly inverse methods are applied in order to be able to draw conclusions about the elastic material parameters from analysing the ultrasonic guided wave propagation. For the inverse determination of the elastic material Parameters with ultrasonic guided waves, several investigations were carried out, e.g. the determination of the isotropic material parameters through the point of zero-groupvelocity or anisotropic material parameters with a simplex algorithm. These investigations are based on the evaluation of dispersion images. Machine learning and in particular Convolutional Neural Networks (CNN) are one possibility of the automated evaluation from Image data, e.g. classification or object recognition problems. This article shows how the dispersive behavior of ultrasonic guided waves and CNNs can be used to determine the isotropic elastic constants of plate-like structures. T2 - SMSI 2021 2021-05-03 - 2021-05-06 digital CY - Online meeting DA - 03.05.2021 KW - Convolutional Neuronal Networks KW - Inverse Probleme KW - Materialcharakterisierung KW - guided waves KW - Dispersion PY - 2021 SN - 978-3-9819376-4-0 DO - https://doi.org/10.5162/SMSI2021/A10.2 VL - 2021 SP - 239 EP - 240 AN - OPUS4-52618 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - NDE4.0 in civil engineering - obstacles and opportunities N2 - Civil engineering industry is one of the most important industry sectors in the world-wide economy. It contributes significantly to the gross economic product and general employment. Even more important, it provides many of the basic needs of the society (e. g. housing, infrastructure, protection from natural hazards). The concept of “Industry 4.0” or “Smart Production” has not yet made significant progress in the civil engineering industry. The design, build and operate processes are still widely dominated by the exchange of printed documents and drawings. Most objects (buildings and other constructions) are unique, and a large part of the production still requires a large amount of manual labor. As-built documentation and quality assurance are often neglected. Civil engineering is among the industries sectors with the lowest level of digitalization and the lowest gain in productivity. However, this is going to change. In the past decade, several drivers have challenged the ways clients, contractors, and authorities currently operate. These drivers include but are not limited to an increasing demand for serialization and automatization, the mandatory introduction of “Building Information Modeling” (BIM) in public procurement, the availability of construction equipment with sensors and digital interfaces or emerging automated construction technologies such as 3D-printing. NDE (referred to as NDT-CE in this sector), after a rapid technological development in the last two decades, plays an increasing role in quality assurance, condition assessment and monitoring of structures. However, with very few exceptions, applications are mostly non-standardized and performed only at selected sites. To change this, the NDT-CE community including manufacturers, service providers, clients and the scientific community must work consistently on open data formats, interfaces to BIM, standardization and validated ways for a quantitative use of the results in the assessment of constructions. T2 - International Virtual Conference on NDE 4.0 CY - Online Meeting DA - 14.04.2021 KW - NDT KW - BIM KW - SHM KW - NDE 4.0 PY - 2021 AN - OPUS4-52623 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Kohlhoff, Harald A1 - Erdmann, Jessica A1 - Schaffernicht, Erik A1 - Lilienthal, Achim J. T1 - Development of a Low-Cost Sensing Node with Active Ventilation Fan for Air Pollution Monitoring N2 - A fully designed low-cost sensing node for air pollution monitoring and calibration results for several low-cost gas sensors are presented. As the state of the art is lacking information on the importance of an active ventilation system, the effect of an active fan is compared to the passive ventilation of a lamellar structured casing. Measurements obtained in an urban outdoor environment show that readings of the low-cost dust sensor (Sharp GP2Y1010AU0F) are distorted by the active ventilation system. While this behavior requires further research, a correlation with temperature and humidity inside the node shown. T2 - SMSI 2021 Conference: Sensor and Measurement Science International CY - Online meeting DA - 03.05.2021 KW - Wireless sensing node KW - Air pollution KW - Sensor network KW - Environmental monitoring PY - 2021 DO - https://doi.org/10.5162/SMSI2021/D3.5 VL - 2021 SP - 260 EP - 261 AN - OPUS4-52607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Thermografische Super Resolution mit 2D-strukturierter Erwärmung N2 - Thermografische Super Resolution ermöglicht die Auflösung von Defekten/Inhomogenitäten unterhalb des klassischen Limits, welches durch die Diffusionseigenschaften der thermischen Wellenausbreitung bestimmt wird. Basierend auf einer Kombination aus der Anwendung spezieller Abtaststrategien und einer anschließenden numerischen Optimierungsschritt bei der Datenauswertung hat sich die thermografische Super Resolution bereits bei der Detektion von 1D-Defekten gegenüber den Standard-Thermografieverfahren als überlegen erwiesen. In unserer Arbeit erweitern wir die Möglichkeiten der Methode zur effizienten Detektion und Auflösung von Defektquerschnitten mit einer vollständig 2D-strukturierten Erwärmung. Der experimentelle Ansatz basiert auf einer wiederholten räumlich strukturierten Erwärmung durch einen Hochleistungslaser. In einem zweiten Nachbearbeitungsschritt werden mehrere kohärente Messungen mittels mathematischer Optimierung und unter Ausnutzung der (Joint-) Sparsity der Defekte innerhalb des Prüfkörpers kombiniert. Als Ergebnis kann eine 2D-sparse Defekt-/ Inhomogenitätskarte erhalten werden. Da die Kombination von räumlich strukturierter Erwärmung und anschließender numerischer Kombination mehrerer kohärenter Messungen nicht nur die Auflösung verbessert, sondern auch die Messkomplexität drastisch erhöht, werden verschiedene Scanstrategien untersucht. Abschließend werden die erhaltenen Ergebnisse mit denen konventioneller thermografischer Prüfverfahren verglichen. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Thermography KW - Super-resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526396 UR - https://jahrestagung.dgzfp.de/Programm#P45 AN - OPUS4-52639 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Charakterisierung von luftgekoppelten Ultraschallwandlern N2 - Mit dem steigenden Einsatz der luftgekoppelten Ultraschallprüfung steigt auch der Bedarf an verlässlichen Methoden der Charakterisierung der eingesetzten Technik. Mehrere unterschiedliche Verfahren zur Charakterisierung von luftgekoppelten Wandlern und der entsprechenden Gerätetechnik werden verwendet. Prüfkopf-Datenblätter verschiedener Hersteller beinhalten unterschiedliche Prüfkopfparameter, wobei oft eigene Verfahren für die Charakterisierung dieser Prüfköpfe verwendet werden. Diese Vielfalt der Parameter und Verfahren erschwert den potenziellen Kunden den Vergleich zwischen den Prüfköpfen unterschiedlicher Hersteller. Daraus ergibt sich der Bedarf, die Verfahren zur Charakterisierung von luftgekoppelten Ultraschallwandlern zu standardisieren. Vorrangig diese Überlegungen bewegten Hersteller von luftgekoppelten Ultraschallwandlern, Forschungseinrichtungen und Anwender sich zu vernetzen und im Rahmen des Fachausschusses „Ultraschall“ den Unterausschuss „Luftgekoppelte Ultraschallprüfung“ zu gründen. Als erstes Ziel hat sich der Unterausschuss die Erarbeitung einer Richtlinie zur Charakterisierung von luftgekoppelten Ultraschallwandlern gesetzt. Dieser Beitrag ist ein Überblick über viele Methoden zur Charakterisierung von luftgekoppelten Ultraschallwandlern, mit dem Schwerpunkt auf der akustischen Charakterisierung. Zu den wichtigsten Wandlerparametern gehören Empfindlichkeit, Mittenfrequenz, Bandbreite, Fokusgröße und Fokusabstand. Verschiedene Methoden der Schallfeldvermessung werden untereinander verglichen. Diese Überlegungen bieten den Ausgangspunkt für spätere Arbeit an einer Richtlinie zur Charakterisierung von luftgekoppelten Ultraschallwandlern. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Luftgekoppelte Ultraschallprüfung KW - Richtlinie KW - Ultraschallwandler KW - Charakterisierung PY - 2021 AN - OPUS4-52642 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gautzsch, T. T1 - Luftgekoppelte Ultraschallprüfung, eine Alternative in der zerstörungsfreien Prüfung N2 - Die luftgekoppelte Ultraschallprüfung (ACUT) ist ein vielfach bewährtes zerstörungsfreies Prüfverfahren, welches von vielen Anwendern jedoch nur am Rande oder gar nicht wahrgenommen wird. Insbesondere, die nach wie vor in der Ultraschallausbildung gelehrten Theorien zur wellenlängenabhängigen minimalen detektierbaren Fehlergröße und die vermeintliche Notwendigkeit der Verwendung von Koppelmittel schrecken viele potentielle Anwender davon ab für ihr Prüfproblem ACUT in Betracht zu ziehen. Des Weiteren wird ACUT häufig nicht als eigenständiges Prüfverfahren erkannt, sodass versucht wird, flüssigkeitsgekoppelte Ultraschallprüfungen ohne Beachtung der Besonderheiten zu ersetzen. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Luftgekoppelte Ultraschallprüfung PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526431 UR - https://jahrestagung.dgzfp.de/Programm#P53 AN - OPUS4-52643 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias T1 - Inverse determination of elastic material parameters from ultrasonic guided waves dispersion measurements using Convolutional Neuronal Networks N2 - This presentation shows how the dispersive behavior of ultrasonic guided waves in isotropic materials can be used by means of Convolutional Neural Networks to determine the elastic parameters. For this purpose, the preprocessing, the training, the chosen architecture and the results are evaluated on the basis synthetic image data. This presentation was given at the SMSI 2021. T2 - SMSI 2021 2021-05-03 - 2021-05-06 digital CY - Online Meeting DA - 03.05.2021 KW - Guided waves KW - Inverse Probleme KW - Materialcharakterisierung KW - Convolutional Neuronal Networks KW - Dispersion PY - 2021 AN - OPUS4-52625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Validierung von ZfP-Verfahren für die Nachrechnung von Brücken N2 - Vortrag über die Bewertung der Zuverlässigkeit von bestehenden Brücken mit gezielt am Bauwerk erhobenen ZfP-Ergebnissen im Rahmen der Verleihung des DGZfP-Nachwuchspreises 2021 auf der Jahrestagung der DGZfP. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Zuverlässigkeit KW - Messunsicherheit KW - Reliability assessment KW - Existing structures PY - 2021 AN - OPUS4-52630 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Ortsaufgelöste Zustandsüberwachung von Brückenbauwerken mittels faseroptischer Sensoren N2 - In der vorliegenden Studie wurde der Einfluss der statischen Verkehrsbelastung auf die geringen Durchbiegungseffekte in der Betonkonstruktion einer bestehenden Brücke mittels ortsauflösender faseroptischer Sensoren untersucht. Dabei tragen die Ergebnisse der an der Amsterdamer Brücke 705 durchgeführten Belastungstests wesentlich zum Verständnis des Strukturverhaltens bei. Das Konzept der statischen Belastung basierte auf dem Einsatz von zwei 36-Tonnen-Lastwagen, die an mehreren vorbestimmten Stellen auf der Brücke anhielten. Die auf diese Weise aufgebrachte Last führte zu ortsabhängigen kleinen Durchbiegungseffekten, die als lokale Längsdehnung der an der Unterseite der Brücke integrierten Sensorfaser aufgezeichnet wurden. Die reflektometrischen Messungen beruhten auf dem Prinzip genannt TW-COTDR (Tunable Wavelength Coherent Optical Time Domain Reflectometry). Die Messgenauigkeit lag im Bereich von 0,5 µm/m. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Ortsaufgelöste Fasersensorik KW - Frequenzbereichsreflektometrie KW - Rayleigh-Streuung PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P73 AN - OPUS4-52632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. A1 - Claes, L. A1 - Johannesmann, S. A1 - Webersen, M. A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens A1 - Henning, B. T1 - Measurement and simulation of Lamb waves in adhesive-bonded multilayer systems N2 - Lamb waves are a common tool in the field of non-destructive testing and are widely used for materialcharacterisation. Further, the increasing computational capability of modern systems enables the Simulation of complex and detailed material models. This work demonstrates the possibility of simulating an adhesive-bonded multilayer system by characterising each layer individually, and introduces an Approach for determining the dispersive behaviour of acoustic waves in a multilayer system via real measurements. T2 - SMSI 2021 Conference – Sensor and Measurement Science International CY - Online meeting DA - 03.05.2021 KW - Adhesive bonds KW - Lamb waves KW - Elastic constants KW - Non-Destructive Testing KW - Ultrasound PY - 2021 DO - https://doi.org/10.5162/SMSI2021/A8.2 SP - 91 EP - 92 AN - OPUS4-52634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. T1 - Measurement and simulation of Lamb waves in adhesive-bonded multilayer systems N2 - Lamb waves are a common tool in the field of non-destructive testing and are widely used for material characterisation. Further, the increasing computational capability of modern systems enables the Simulation of complex and detailed material models. This work demonstrates the possibility of simulating an adhesive-bonded multilayer system by characterising each layer individually, and introduces an Approach for determining the dispersive behaviour of acoustic waves in a multilayer system via real measurements. T2 - SMSI 2021 Conference – Sensor and Measurement Science International CY - Online meeting DA - 03.05.2021 KW - Adhesive bonds KW - Lamb waves KW - Elastic constants KW - Non-Destructive Testing KW - Ultrasound PY - 2021 AN - OPUS4-52635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Investigation of ambient noise seismological methods on a bridge model N2 - Structural health monitoring is a big issue of the prevention measure for civil structures in the seismic hazard region. The GIOTTO project aims to develop of the real time monitoring in civil engineering by use of the 6 DOFs sensors. This presented work is part of the GIOTTO Project. BAM offered the idea test structure BLEIB bridge for experiment. This prestressed concrete bridge model benefits us to have the various structural condition with different pre-stress. The passive and active monitoring were carried out. The seismic interferometry technique was considered to extract the virtual wave propagation in the structure comparable to the real impulse response excited by the hammer impact. Meanwhile the ultrasonic measurement was performed during the monitoring. The coda wave interferometry (CWI) was applied to investigate the wave velocity variation in two kinds of scale recordings at different prestressed states. The experimental result approves that the seismological noise- based methods are the appropriate evaluation tool for the measurement data. T2 - Seminar WP 2.2 Special Topics in Seismology CY - Online meeting DA - 04.05.2021 KW - Real time monitoring KW - Seismological noise-based methods KW - Coda wave interferometry PY - 2021 AN - OPUS4-52572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lai, W. W.L. A1 - Chang, R.K.W. A1 - Völker, Christoph A1 - Cheung, B. W.Y. T1 - GPR wave dispersion for material characterization N2 - This paper studies the dispersion of GPR wave’s phase velocity at different wideband frequencies in plywood and concrete with varying moisture content. This study makes use of two GPR antennas with 2 GHz centre frequency operating in wide angle reflection and refraction (WARR) mode and with computation of spectral analysis of the surface wave (SASW). Computation of phase velocities is based on the Acquisition of the cross-power spectrum and phase unwrap of two distorted ground waves at positions Closer to and farther away from the transmitting antenna. The velocities of the ground waves are found to experience greater dispersion in low frequency regimes within the effective frequency bandwidths determined and thresholded by time–frequency analysis (TFA) and coherence plotting of the ground waves. This study validates not only the methodology, but also identifies the optimal distance between the first (Rx1) and second (Rx2) receivers as k/2, which is based on a fixed transmitter (Tx) minus the first Receiver (Rx1) distance. It serves as an indication of changeable separation distance when other lower frequency GPR is used because the distances of Tx-Rx1 and Rx1-Rx2 are wavelength dependent and thus also frequency dependent. Effects of moisture contents and chloride contamination in concrete were also characterized according to the dispersion plots . that wave traelling in lower frequencies in GPR wave is much decelerated than that in higher frequencies. This research also contributes to the building of the ‘‘GPRWARR machine” suggested in Annan and Jackson (2017) [1], within which the effects of wave Dispersion on phase velocity can be inversely modelled to characterize variations in the material properties of infrastructure as a means of detecting surface damage. KW - Ground penetrating radar KW - Wide angle reflection and refraction PY - 2021 DO - https://doi.org/10.1016/j.conbuildmat.2021.122597 SN - 0950-0618 VL - 282 SP - 122597 PB - Elsevier Ltd. AN - OPUS4-52197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Krebber, Katerina T1 - Faseroptische Strahlungssensoren für kerntechnische Anwendungen N2 - Der Anstieg der Vielfalt nuklearer Anwendungen weit über die Bereiche der kerntechnischen Stromerzeugung erhöht die Relevanz der Entwicklung und Anwendung neuer Technologien zur Strahlungsüberwachung. Auch die offenen Sicherheitsfragen bei der Entsorgung radioaktiver Abfälle einschließlich Zwischen- und Endlagerungsproblematik verstärkt die Nachfrage nach effizienten Monitoringsystemen zum Schutz von Mensch und Umwelt vor ionisierender Strahlung. Aufgrund ihrer messtechnisch vorteilhaften Materialeigenschaften stellen die faseroptischen Strahlungssensoren eine vielversprechende Alternative zu traditionellen Dosimetern dar. Bedingt durch ihre kleinen Abmessungen, elektromagnetische Unempfindlichkeit und ihr geringes Gewicht können faseroptische Sensoren in einer harschen Umgebung an schwer zugänglichen Stellen eingesetzt werden. Darüber hinaus bietet diese Art der Sensoren die Möglichkeit der ortsverteilten Messung entlang der gesamten Sensorfaser. Somit kann durch eine einzelne optische Faser eine Vielzahl an punktuell messenden Sensoren ersetzt werden. Dieser Beitrag beschreibt die in der BAM vorangetriebenen Entwicklungen unterschiedlicher Sensorprinzipien, -lösungen und -verfahren zur Detektion ionisierender Strahlung. T2 - 2. Tage der Standortauswahl CY - Online meeting DA - 11.02.2021 KW - Faseroptischer Strahlungssensor KW - Ortsauflösende Fasersensorik KW - Strahlungsinduzierte optische Dämpfung KW - Gammastrahlung KW - Rayleigh-Streuung KW - Brillouin-Streuung PY - 2021 SP - 43 AN - OPUS4-52211 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin A1 - Chruscicki, Sebastian A1 - Münzenberger, Sven T1 - Urban traffic monitoring using Distributed Acoustic Sensing along laid fiber optic cables N2 - The feasibility of traffic monitoring along a major urban road using Distributed Acoustic Sensing (DAS) is demonstrated. We present measurement results of conventional intensity-based DAS along a dark fiber in a tubed fiber optic cable buried roadside. With only minimal postprocessing different classes of traffic participants can be distinguished (cars, bikes, pedestrians). Different methods for pre-processing raw data are compared, especially with regard to providing suitable inputs for pattern recognition algorithms. Furthermore, the various challenges for automatized vehicle detection and classification related to varying sensitivity and inhomogeneous signal propagation are discussed. Sensitivity fluctuations and variations are in part inherent to the measurement technology and originate in part in ground conditions. The measurement quality and usefulness for traffic monitoring of intensity-based DAS is compared to that of state-of-the-art phase-resolved DAS, allowing quantitative evaluation of vibration signals. T2 - EAGE GeoTech 2021 Second EAGE Workshop on Distributed Fibre Optic Sensing CY - Online meeting DA - 01.03.2021 KW - Distributed fiber optic sensing KW - Distributed acoustic sensing KW - DAS KW - Traffic monitoring KW - Road condition monitoring PY - 2021 DO - https://doi.org/10.3997/2214-4609.202131008 VL - 2021 SP - Paper 8, 1 PB - European Association of Geoscientists & Engineers CY - Houten, Niederlande AN - OPUS4-52214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Urban traffic monitoring using Distributed Acoustic Sensing along laid fiber optic cables N2 - The feasibility of traffic monitoring along a major urban road using Distributed Acoustic Sensing (DAS) is demonstrated. We present measurement results of conventional intensity-based DAS along a dark fiber in a tubed fiber optic cable buried roadside. With only minimal postprocessing different classes of traffic participants can be distinguished (cars, bikes, pedestrians). Different methods for pre-processing raw data are compared, especially with regard to providing suitable inputs for pattern recognition algorithms. Furthermore, the various challenges for automatized vehicle detection and classification related to varying sensitivity and inhomogeneous signal propagation are discussed. Sensitivity fluctuations and variations are in part inherent to the measurement technology and originate in part in ground conditions. The measurement quality and usefulness for traffic monitoring of intensity-based DAS is compared to that of state-of-the-art phase-resolved DAS, allowing quantitative evaluation of vibration signals. T2 - EAGE GeoTech 2021 Second EAGE Workshop on Distributed Fibre Optic Sensing CY - Online meeting DA - 01.03.2021 KW - Distributed fiber optic sensing KW - Distributed acoustic sensing KW - DAS KW - Traffic monitoring KW - Road condition monitoring PY - 2021 AN - OPUS4-52215 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kling e Silva, L. A1 - Almeida, G. A1 - Kadoke, Daniel A1 - Daum, Werner A1 - Ribeiro Pereira, G. T1 - Automation of pipe defect detection and characterization by structured light N2 - High quality tubular products are essential to the oil and gas industry. Quality control during their production focuses on the non-destructive detection of surface defects. The structured light technique is a candidate for the challenge to detect, monitor and evaluate such defects in real-time. In the present study the automatic processing of structured light measurements is performed and validated. The algorithm for the automatic Analysis of inspection data has an advantage over current data evaluation methods based on individual assessments of operators. KW - Non-destructive testing KW - Data processing KW - Defect evaluation KW - Materials evaluation KW - Structured light scanning (SLS) PY - 2021 DO - https://doi.org/10.1515/mt-2020-0008 SN - 0033-8230 VL - 63 IS - 1 SP - 55 EP - 61 PB - Walter de Gruyter GmbH CY - Berlin/ Boston AN - OPUS4-52124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Optical fibers for sensing applications: Towards ionizing radiation monitoring N2 - Overview about existing fiber optic sensing techniques including ionizing radiation monitoring. T2 - WP7 Meeting EU project PREDIS CY - Online meeting DA - 05.02.2021 KW - Fiber optic sensor KW - Radiation-induced attenuation KW - Radiation sensing fibers KW - Distributed sensing PY - 2021 AN - OPUS4-52090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Krebber, Katerina T1 - Fiber Optic Sensors for SHM - From Laboratory to Industrial N2 - The paper highlights the research activities in Germany and Europe in the development of distributed fiber optic sensor for structural health monitoring (SHM) like the monitoring of geotechnical and civil infrastructures and presents selected results achieved within these projects. T2 - Conaendi & IEV 2021 CY - Online meeting DA - 09.03.2021 KW - Fiber KW - Optic KW - SHM PY - 2021 AN - OPUS4-52254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Essig, W. A1 - Bernhardt, Y. A1 - Döring, D. A1 - Solodov, I. A1 - Gautzsch, T. A1 - Gaal, Mate A1 - Hufschläger, Daniel A1 - Sommerhuber, R. A1 - Marhenke, T. A1 - Hasener, J. A1 - Szewieczek, A. A1 - Hillger, W. T1 - Air-coupled ultrasound - emerging NDT method N2 - This paper deals with the state of the art of air-coupled ultrasonic testing. KW - Air-coupled KW - Ultrasonic testing KW - Transducers PY - 2021 SN - 1616-069X VL - 173 SP - 32 EP - 43 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg A1 - Puskar, L. A1 - Ritter, E. A1 - Schade, U. T1 - Novel Technique for On-Line Monitoring of the Curing Process of Fiber Reinforced Polymer Composites N2 - A specially developed experimental set up has been integrated into a commercially available FT IR Spectrometer to study the curing of Epoxy Systems. MIR and FIR spectra measured during the curing process at different temperatures of an epoxy system will be presented in dependency of the curing time. The experiments and the selected set up are discussed to demonstrate its potential for future monitoring and ageing control applications during a manufacturing process of polymer composites. T2 - 45. International conference on infrared, millimeter, and terahertz waves CY - Online meeting DA - 08.11.2020 KW - Far-infrared spectroscopy KW - Online Curing Monitoring PY - 2021 SN - 978-1-7281-6620-9 DO - https://doi.org/10.1109/irmmw-thz46771.2020.9370646 SP - 1 PB - IEEE AN - OPUS4-53059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schnur, C. T1 - Explainable machine learning for damage detection - In carbon fiber composite plates under varying temperature conditions N2 - Understanding on how a machine learning model interprets data is a crucial step to verify its reliability and avoid overfitting. While the focus of the scientific community is nowadays orientated towards deep learning approaches, which are considered as black box approaches, this work presents a toolbox that is based on complementary methods of feature extraction and selection, where the classification decisions of the model are transparent and can be physically interpreted. On the example of guided wave benchmark data from the open guided waves platform, where delamination defects were simulated at multiple positions on a carbon fiber reinforced plastic plate under varying temperature conditions, the authors could identify suitable frequencies for further investigations and experiments. Furthermore, the authors presented a realistic validation scenario which ensures that the machine learning model learns global damage characteristics rather than position specific characteristics. T2 - 48th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Online meeting DA - 28.07.2021 KW - Machine Learning KW - Guided waves KW - Damage Detection KW - Structural Health Monitoring KW - Composite Structures PY - 2021 AN - OPUS4-53377 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shapovalov, Oleg A1 - Shapovalova, M. A1 - Ossenbrink, R. A1 - Heckel, Thomas A1 - Michailov, V. A1 - Weiss, S. A1 - Gaal, Mate T1 - Verbessern der Korrosionsbeständigkeit eines hochtemperaturbeständigen Ultraschalldämpfungskörpers mittels Laserstrahl-Auftragschweißen N2 - Während in einem konventionellen Ultraschallprüfkopf ein Kunststoffdämpfungskörper mit Kleber oder Öl an einen Piezoschwinger angekoppelt ist, werden als Hochtemperaturlösung feinporöse sintermetallische Dämpfungsmaterialien mit einer Flüssigglasankopplung eingesetzt. Um dabei das Sintermetall vor dem korrosiven Angriff der Glasschmelze zu schützten, wird am Dämpfungskörper gegenwärtig Gold- oder Platinfolie zeit- und kostenaufwendig appliziert. In der aktuellen Arbeit wurde eine Methode zum Korrosionsschutz der sintermetallischen Oberfläche aus rostfreiem Stahl mittels Laser-Pulverauftragschweißen entwickelt. Im Laufe einer Schweißparameterstudie auf dem Substratmaterial aus massivem rostfreiem Stahl wurde die Eignung unterschiedlicher Auftragsmaterialien auf Nickel- und Kobaltbasis untersucht. Dabei wurde zunächst der Einfluss verschiedener Schweißparameter wie Laserleistung, Vorschubgeschwindigkeit und Pulvermenge auf die Auftragsqualität (Nahtform, Vermischungsgrad, Porosität) metallografisch bewertet. Anschließend wurden die aufgetragenen Schichten hinsichtlich ihrer Korrosionsbeständigkeit getestet. Der Kontakt mit einer flüssigen Glasmischung bei 500 °C hat bei keiner der beschichteten Proben sichtbare Korrosionswirkung gezeigt. Als Resultat der Schweißparameterstudie haben sich besonders die nickelbasierten Pulver als gut geeignete Materialien für den Prozess gezeigt. Die identifizierten Schweißparameter wurden im nächsten Schritt erfolgreich an das sintermetallische Substrat angepasst. T2 - DVS Congress CY - Online meeting DA - 14.09.2021 KW - Korrosion KW - Hochtemperaturbeständigkeit KW - Ultraschallwandler PY - 2021 SN - 978-3-96144-146-4 SN - 978-3-96144-147-1 VL - 2021 SP - 370 EP - 377 AN - OPUS4-53362 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh A1 - Völker, Daniel A1 - Weisbrich, S. A1 - Neitzel, F. ED - Holl, H. T1 - The Finite Volume Method in point of view of Finite Element Method N2 - The best-known discretization methods for solving engineering problems formulated as partial differential equations are finite difference method (FDM), finite element method (FEM) and finite volume method (FVM). While the finite volume method is used in fluid mechanics, the finite element method is predominant in solid state mechanics. At first glance, FVM and FEM are two highly specialized methods. However, both methods can solve problems of both solid mechanics and fluid mechanics well. Since experimental mechanics deals not only with solid state physics but also with fluid mechanics problems, we want to understand FVM in the sense of FEM in this work. In the long term, we want to use the variational calculus to unify many important numerical methods in engineering science into a common framework. In this way, we expect that experiences can be better exchanged between different engineering sciences and thus innovations in the field of experimental mechanics can be advanced. But in this work, we limit ourselves to the understanding of the FVM with the help of the variational calculus already known in FEM. We use a simple 1D Poisson equation to clarify the point. First, we briefly summarize the FVM and FEM. Then we will deal with the actual topic of this paper, as we establish the FEM and the FVM on a common basis by variation formulation. It is shown here that the FVM can be understood in terms of the finite element method with the so-called Galerkin-Petrov approach. T2 - 37th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Linz, Österreich DA - 21.09.2021 KW - Finite element method KW - Finite volume method KW - Variational calculation KW - Simulation KW - Computational physics PY - 2021 SN - 978-3-9504997-0-4 SP - 12 EP - 13 AN - OPUS4-53422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Acoustic emission of fibre reinforced AlSi12CuMgNi alloy under compression N2 - Typically, the near-eutectic Al-Si alloys consist of highly interconnected three-dimensional network of the eutectic Silicon (Si) and intermetallics embedded into Aluminium (Al) matrix. For further improvement of the mechanical properties of such alloys, often, one single ceramic reinforcement phase, e.g. silicon carbide (SiC) or aluminium oxide (Al2O3) in the form of fibres or particles is added. However, hybrid reinforcements (fibres and particles) can further improve wear resistance and fracture toughness, and additionally, reduce anisotropy of the material. The engineering of metal matrix composites (MMC) for specific application requirements benefits from a comprehensive knowledge of the failure behaviour. Therefore, damage evolution under compression was investigated on: - pure near-eutectic AlSi12CuMgNi matrix alloy - type I: matrix reinforced with random-planar oriented Al2O3 short fibres (15 vol.%) - type II: matrix reinforced with random-planar oriented Al2O3 short fibres (7 vol.%) and additional SiC particles (15 vol.%) The analysis of damage mechanism was carried out in two rather independent but complementary studies. First, selected sister samples of every material were exposed to quasi-static compression (traverse control). The compression tests were interrupted at different strain levels. Miniature cylinders with a diameter of 1mm were extracted from the pre-strained samples and investigated by synchrotron computed tomography (SX-µCT) with a spatial resolution of about 0.7 µm. For the pure matrix alloy, microcracks are confined to the intermetallic particles and to the eutectic Si, hence no damage was observed in the Aluminium. The composite type II revealed a more effective strain accumulation (less damage) than type I at low plastic strain (up to 5 %), but a more catastrophic damage development due to cracking of the SiC clusters at higher strain levels. The second approach to study the damage initiation and accumulation in the materials subjected to compressive load was Acoustic Emission (AE) analysis. In this case the in-situ monitoring of the acoustic emission signal was performed during compression tests on specimens with dimension of several mm. For all three material types, AE activity set at 2% strain. Differences in AE behaviour of the three materials was proven based on AE hitrate, signal peak amplitudes as well as weighted peak frequencies (WPF). Future work focuses on combination of AE and SX-µCT aiming for more detailed knowledge on damage mechanism of metal matrix composites. T2 - Schall21 CY - Online meeting DA - 24.02.2021 KW - AlSi12CuMgNi KW - Al-Si alloys KW - Acoustic emission KW - Tension PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534268 UR - https://www.dgzfp.de/seminar/schall21 AN - OPUS4-53426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Damage assessment of civil structures using wave propagation analysis and transmissibility functions N2 - This presentation shows the applicaiton of seismic interferometry to vibration recordings. The Normalized-Input-Output-Minimization (NIOM) method to reconstruct the virtual impulse wave propagation is introduced. We obtain wave velocities and transmissibility functions and consider them as reference values for the damage detection method. At the end, the evaluation results are presented by two examples: a 14-story RC building and a 64 m long pedestrian bridge. T2 - EVACES2021 9th International Conference on Experimental Vibration Analysis for Civil Engineering Structures CY - Online meeting DA - 14.09.2021 KW - Damage detection KW - Damage indices KW - Normalized-Input-Output-Minimization KW - Transmissibility function KW - Wave propagation PY - 2021 AN - OPUS4-53437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Der Verformungswiderstand im Holz und die Rolle der Holzstrahlen N2 - Von den Zellulosefibrillen über die Zellwand und die Anordnung der Früh- und Spätholzzellen in einem Jahrring bis hin zum Balken von Natur aus ist Holz ein optimierter Hochleistungswerkstoff, der Handwerker, Architekten, Ingenieure und Wissenschaftler fasziniert und begeistert. Im digitalen Zeitalter werden neben Standard-Laborexperimenten zunehmend Modelle und Simulationen eingesetzt, um das Verhalten des Materials unter verschiedenen Belastungen besser zu verstehen und vorherzusagen. Dazu werden Zahlenwerte von Verformungen im subzellulären Maßstab benötigt, die nun in Experimenten an der TOMCAT-Beamline (TOmographic Microscopy and Coherent rAdiology ExperimenTs) der SLS (Swiss Light Source) gewonnen werden konnten: Holzproben aus Fichte ( Picea abies Karst.) mit einem Prüfquerschnitt von mindestens 1 mm² auf Zug oder Druck beansprucht. Die strukturellen Veränderungen auf Zellebene wurden mittels Computertomographie erfasst. Für die nachträgliche Analyse der 3D-Mikrostruktur von Holz wurde ein Ansatz entwickelt, der es ermöglicht, einzelne Zellen, die in mehreren Tomogrammen unterschiedlicher Belastungszustände erfasst wurden, zu verfolgen. Dabei wurden die Zellgeometrien und das subzelluläre Deformationsverhalten quantifiziert. Unter Zugbelastung beispielsweise verengt sich die Zellwanddicke um ca. 0,8%, das sind bei der gemessenen mittleren Zellwanddicke von 3,5 µm ca. 28 nm. Diese und andere Erkenntnisse liefern nun einen direkten numerischen Zusammenhang zwischen Verformungen der Holzmikrostruktur und dem daraus resultierenden makroskopischen Verhalten. T2 - 5. Holzanatomisches Kolloquium CY - Dresden, Germany DA - 09.09.2021 KW - Holz KW - Wood materials KW - Individual cell tracking KW - Mikro CT PY - 2021 AN - OPUS4-53403 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska A1 - Sanabria, S. T1 - Der Verformungswiderstand im Holz und die Rolle der Holzstrahlen N2 - Von den Zellulosefibrillen über die Zellwand und die Anordnung der Früh- und Spätholzzellen in einem Jahrring bis hin zum Balken von Natur aus ist Holz ein optimierter Hochleistungswerkstoff, der Handwerker, Architekten, Ingenieure und Wissenschaftler fasziniert und begeistert. Im digitalen Zeitalter werden neben Standard-Laborexperimenten zunehmend Modelle und Simulationen eingesetzt, um das Verhalten des Materials unter verschiedenen Belastungen besser zu verstehen und vorherzusagen. Dazu werden Zahlenwerte von Verformungen im subzellulären Maßstab benötigt, die nun in Experimenten an der TOMCAT-Beamline (TOmographic Microscopy and Coherent rAdiology ExperimenTs) der SLS (Swiss Light Source) gewonnen werden konnten: Holzproben aus Fichte ( Picea abies Karst.) mit einem Prüfquerschnitt von mindestens 1 mm² auf Zug oder Druck beansprucht. Die strukturellen Veränderungen auf Zellebene wurden mittels Computertomographie erfasst. Für die nachträgliche Analyse der 3D-Mikrostruktur von Holz wurde ein Ansatz entwickelt, der es ermöglicht, einzelne Zellen, die in mehreren Tomogrammen unterschiedlicher Belastungszustände erfasst wurden, zu verfolgen. Dabei wurden die Zellgeometrien und das subzelluläre Deformationsverhalten quantifiziert. Unter Zugbelastung beispielsweise verengt sich die Zellwanddicke um ca. 0,8%, das sind bei der gemessenen mittleren Zellwanddicke von 3,5 µm ca. 28 nm. Diese und andere Erkenntnisse liefern nun einen direkten numerischen Zusammenhang zwischen Verformungen der Holzmikrostruktur und dem daraus resultierenden makroskopischen Verhalten. T2 - 5. Holzanatomisches Kolloquium CY - Dresden, Germany DA - 09.09.2021 KW - Wood materials KW - Holz KW - Individual cell tracking KW - Mikro CT PY - 2021 SP - 92 EP - 101 CY - Dresden AN - OPUS4-53405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Hirschberger, Paul A1 - Bartholmai, Matthias ED - Holl, H. T1 - Aerial Chemical-Trail Detection and Localization N2 - This paper presents first advances in the area of aerial chemical trail following. For that purpose, we equipped a palm-size aerial robot, based on the Crazyflie 2.0 quadrocopter, with a small lightweight metal oxide gas sensor for measuring evaporated ethanol from chemical trails. To detect and localize the chemical trail, a novel detection criterion was developed that uses only relative changes in the transient phase of the sensor response, making it more robust in its application. We tested our setup in first crossing-trail experiments showing that our flying ant robot is able to correlate an odor hit with the chemical trail within 0.14 m. Principally, this could enable aerial chemical trail following in the future. T2 - 37th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Nano aerial robot KW - Trail following KW - Trail detection KW - Localization PY - 2021 SN - 978-3-9504997-0-4 VL - 2021 SP - 39 EP - 40 AN - OPUS4-53409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Aerial Chemical-Trail Detection and Localization N2 - This poster presentation presents first advances in the area of aerial chemical trail following. For that purpose, we equipped a palm-size aerial robot, based on the Crazyflie 2.0 quadrocopter, with a small lightweight metal oxide gas sensor for measuring evaporated ethanol from chemical trails. To detect and localize the chemical trail, a novel detection criterion was developed that uses only relative changes in the transient phase of the sensor response, making it more robust in its application. We tested our setup in first crossing-trail experiments showing that our flying ant robot is able to correlate an odor hit with the chemical trail within 0.14 m. Principally, this could enable aerial chemical trail following in the future. T2 - 37th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Nano aerial robot KW - Trail following KW - Trail detection KW - Localization PY - 2021 AN - OPUS4-53411 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dymkin, G. Y. A1 - Konshina, V. N. A1 - Jaenisch, Gerd-Rüdiger T1 - Оперативная характеристика обнаружения как метод оценки достоверности неразрушающего контроля T1 - Requirements for Accreditation Appraisal of NDT Laboratories in Nuclear Power Industry N2 - The operational characteristics of detection have been successfully applied for many years in assessing the reliability of non-destructive testing. The main problems for their use, as in the application of any of the methods for assessing the reliability, are the lack of information about the actual defect situation and the limited number of defects in the samples of the objects of control. An additional problem of constructing an operational characteristic of detection is the lack of information about the size of defects and the lack of a universal size for various types of defects. The article summarizes the experience of constructing operational characteristics based on the results of ultrasonic testing. N2 - Оперативные характеристики обнаружения в течение многих лет успешно применяют-ся при оценке достоверности неразрушающего контроля. Основными проблемами для их использования, как и при применении любого из методов оценки достоверности, яв-ляются отсутствие информации о действительной дефектной ситуации и ограниченное количество дефектов в образцах объектов контроля. Дополнительной проблемой постро-ения оперативной характеристики обнаружения является отсутствие информации о раз-мерах дефектов и отсутствие универсального размера для различных типов дефектов. В статье обобщён опыт построения оперативных характеристик по результатам ультра-звукового контроля. KW - Non-destructive testing KW - Reliability KW - Probability of detection KW - Operational characteristics KW - Comparative operational characteristics PY - 2021 DO - https://doi.org/https://doi.org/10.12737/1609-3178-2021-23-26 VL - 24 IS - 2 SP - 23 EP - 26 AN - OPUS4-53121 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jurgelucks, B. T1 - Defect Characterization in Carbon Fiber Reinforced Polymer via Derivative-based Optimization N2 - In recent years carbon über polymers have become a popular light-weight substitute for high-weight materials such as steel. One advantage of carbon fiber polymers is the high strength-to-weight ratio, thus some popular application areas are weight sensitive such as aeronautics or automobiles. As these application areas are especially sensitive to material failure it is of significant interest to characterize material defects which may arise. In this talk we will propose a method to characterize material defects in carbon fiber reinforced polymers using gradient-based optimization methods. The procedure is based on the solution of an inverse problem where simulation data and experimental data is fitted. Here, gradients of the simulation will be supplied by an Algorithmic Differentiation (AD) tool which greatly enhances the quality of the solution. Numerical examples will be provided. T2 - GAMM 2020@21 CY - Online meeting DA - 15.03.2021 KW - Inverse Method KW - Scaled Boundary Finite Element Method KW - Algorithmic Differentiation PY - 2021 AN - OPUS4-52896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Firdous, R. A1 - Kruschwitz, Sabine A1 - Stephan, D. T1 - Sequential learning to accelerate discovery of alkali-activated binders N2 - Alkali-activated binders (AAB) can provide a clean alternative to conventional cement in terms of CO2 emissions. However, as yet there are no sufficiently accurate material models to effectively predict the AAB properties, thus making optimal mix design highly costly and reducing the attractiveness of such binders. This work adopts sequential learning (SL) in high-dimensional material spaces (consisting of composition and processing data) to find AABs that exhibit desired properties. The SL approach combines machine learning models and feedback from real experiments. For this purpose, 131 data points were collected from different publications. The data sources are described in detail, and the differences between the binders are discussed. The sought-after target property is the compressive strength of the binders after 28 days. The success is benchmarked in terms of the number of experiments required to find materials with the desired strength. The influence of some constraints was systematically analyzed, e.g., the possibility to parallelize the experiments, the influence of the chosen algorithm and the size of the training data set. The results show the advantage of SL, i.e., the amount of data required can potentially be reduced by at least one order of magnitude compared to traditional machine learning models, while at the same time exploiting highly complex information. This brings applications in laboratory practice within reach. KW - Alkali-activated binders KW - Machine learning KW - Sequential learning KW - Materials by design KW - Materials informatics PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531376 DO - https://doi.org/10.1007/s10853-021-06324-z SN - 0022-2461 SN - 1573-4803 VL - 56 SP - 15859 EP - 15881 PB - Springer CY - Dordrecht AN - OPUS4-53137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Krebber, Katerina T1 - Distributed fiber optic radiation sensors N2 - In this work, we present our results achieved in several research activities for development of distributed fiber optic radiation sensors using glass and polymer optical fibers. The findings show that both the measurement of the radiation-induced attenuation (RIA) along the entire sensing fiber and the accompanying change in the refractive index of the fiber core can be used for distributed radiation monitoring. T2 - safeND CY - Online meeting DA - 10.11.2021 KW - Distributed fiber optic radiation sensors KW - Radiation-induced attenuation KW - Optical fiber sensor KW - Incoherent optical frequency domain reflectometry PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537531 DO - https://doi.org/10.5194/sand-1-15-2021 VL - 1 SP - 15 EP - 16 AN - OPUS4-53753 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Thermische Kontraste - der Blick hinter die Fassade N2 - Die Thermografie beruht auf der bildlichen Darstellung von Temperaturunterschieden oder auch thermischen Kontrasten an der Oberfläche eines Untersuchungsobjektes. Diese bilden sich nur her-aus, wenn sich das Untersuchungsobjekt gerade erwärmt oder abkühlt. Der Beitrag erklärt mittels eines stark vereinfachten Modells die Entstehung solcher Kontraste als dynamischen Effekt ver-schiedener Abkühlgeschwindigkeiten. Neben Laborergebnissen werden beispielhaft einige Ergeb-nisse von einem mittelalterlichen Baudenkmal präsentiert, um das Verständnis für die thermografi-sche Inspektion von Fassaden zu vertiefen. T2 - 14. Konservierungswissenschaftliches Kolloquium Berlin Brandenburg CY - Berlin, Germany DA - 12.11.2021 KW - Aktive Thermografie KW - Bauthermografie KW - Ablösungen KW - Metallanker PY - 2021 AN - OPUS4-53757 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zeipert, H. A1 - Claes, L. A1 - Johannesmann, S. A1 - Lugovtsova, Yevgeniya A1 - Nicolai, Marcel A1 - Prager, Jens A1 - Henning, Bernd ED - Jumar, U. T1 - An approach to adhesive bond characterisation using guided acoustic waves in multi-layered plates N2 - An approach for the non-destructive characterisation of adhesive bonds using guided ultrasonic waves is presented. Pulsed laser radiation is used to thermoacoustically excite broadband ultrasonic waves in a multi-layered sample, consisting of a metal plate adhesively joined to a polymeric layer using synthetic resin. The resulting signals are received by a purpose-built piezoelectric transducer. Varying the distance between excitation and detection yields spatio-temporal measurement data, from which the dispersive properties of the propagating waves can be inferred using a two-dimensional Fourier transform, assuming the plates to act as coupled waveguides. Coupled multi-layered waveguides show an effect referred to as mode repulsion, where the distance between certain modes in the frequency-wavenumber domain is assumed to be a measure of coupling strength. Measurements at different stages of curing of the adhesive layer are performed and evaluated. A comparison of the results shows changes in the dispersive properties, namely an increased modal bandwidth for the fully cured sample as well as an increased modal distance. KW - Adhesive bonding KW - Guided waves KW - Non-destructive testing KW - Ultrasound PY - 2021 DO - https://doi.org/10.1515/auto-2021-0089 VL - 69 IS - 11 SP - 962 EP - 969 PB - De Gruyter CY - Berlin/Boston AN - OPUS4-53762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias ED - Kimata, M. ED - Shaw, J. A. ED - Valenta, C. R. T1 - Investigations on photothermal super resolution reconstruction using 2D-structured illumination patterns N2 - Active thermography as a nondestructive testing modality suffers greatly from the limitations imposed by the diffusive nature of heat conduction in solids. As a rule of thumb, the detection and resolution of internal defects/inhomogeneities is limited to a defect depth to defect size ratio greater than or equal to one. Earlier, we demonstrated that this classical limit can be overcome for 1D and 2D defect geometries by using photothermal laser-scanning super resolution. In this work we report a new experimental approach using 2D spatially structured illumination patterns in conjunction with compressed sensing and computational imaging methods to significantly decrease the experimental complexity and make the method viable for investigating larger regions of interest. T2 - Future Sensing Technologies Conference 2021 CY - Online meeting DA - 15.11.2021 KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 DO - https://doi.org/10.1117/12.2603838 VL - 11914 SP - 124 EP - 131 PB - International Society for Optics and Photonics. SPIE AN - OPUS4-53745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Investigations on photothermal super resolution reconstruction using 2D-structured illumination patterns N2 - Active thermography as a nondestructive testing modality suffers greatly from the limitations imposed by the diffusive nature of heat conduction in solids. As a rule of thumb, the detection and resolution of internal defects/inhomogeneities is limited to a defect depth to defect size ratio greater than or equal to one. Earlier, we demonstrated that this classical limit can be overcome for 1D and 2D defect geometries by using photothermal laser-scanning super resolution. In this work we report a new experimental approach using 2D spatially structured illumination patterns in conjunction with compressed sensing and computational imaging methods to significantly decrease the experimental complexity and make the method viable for investigating larger regions of interest. T2 - Future Sensing Technologies Conference 2021 CY - Online meeting DA - 15.11.2021 KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Image resolution PY - 2021 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/11914/2603838/Investigations-on-photothermal-super-resolution-reconstruction-using-2D-structured-illumination/10.1117/12.2603838.full AN - OPUS4-53747 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Schallfeldvermessungen von luftgekoppelten Ultraschallwandlern N2 - Zur Charakterisierung von Ultraschallwandlern finden unterschiedliche Methoden und Verfahren Anwendung. Während sich die ISO 22232:2021 verstärkt auf die Charakterisierung von Kontakt- und Tauchtechnikprüfköpfen konzentriert, wird über eine einheitliche Charakterisierung von luftgekoppelten Wandlern noch diskutiert. Durch die unterschiedlichen Herangehensweisen beinhalten Prüfkopf-Datenblätter oft unterschiedliche Prüfkopfparameter und Schallfeldgrößen, was einen direkten Vergleich und eine Applikation im Feld erschwert. So werden bspw. Wandler nach ISO 22232:2021 standardmäßig im Impuls-Echo-Betrieb charakterisiert. Allerdings ist dies nicht auf die in den letzten Jahren entwickelten luftgekoppelten Wandlertechnologien übertragbar, die nur als Sender oder als Empfänger einsetzbar sind. Daher arbeiten aktuell Hersteller, Forschungseinrichtungen und Anwender gemeinsam im Rahmen des Unterausschusses „Luftgekoppelte Ultraschallprüfung“ der DGZfP an der Erstellung einer Richtlinie. Diese Richtlinie stellt dabei den Anspruch dar, die bestehende Normung um die luftgekoppelte Prüfung zu erweitern und somit die Vereinheitlichung der Charakterisierung dieser Wandler zu erleichtern. In diesem Beitrag werden daher verschiedene Methoden der Schallfeldvermessung vorgestellt, untereinander verglichen und ihre Grenzen beschrieben. Abschließend wird auf die besonders herausfordernde Charakterisierung von und mit breitbandigen luftgekoppelten Sendern und Empfängern eingegangen. T2 - Seminar des Fachausschusses Ultraschallprüfung Konventionelle und innovative Anwendungen der Ultraschallprüfverfahren CY - Berlin, Germany DA - 10.11.2021 KW - Luftgekoppelte Ultraschallprüfung KW - Schallfeld KW - Charakterisierung PY - 2021 AN - OPUS4-53750 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Fibre optic sensors for monitoring tasks in a radiation environment N2 - The topic of the presentation are distributed fiber optic measurement techniques that can be used for long-term monitoring of strain, temperature and radiation distribution in the radiation environment. The fiber optic sensors applied to the surface of waste packages provide detection and localization of cracks. T2 - Workshop WP7.3 EU project PREDIS CY - Online meeting DA - 15.11.2021 KW - Distributed sensing KW - Fiber optic sensor KW - Radiation sensing fibers KW - Brillouin distributed fiber sensor KW - Distributed acoustic sensing PY - 2021 AN - OPUS4-53751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Distributed fiber optic radiation sensors N2 - In this work, we present our results achieved in several research activities for development of fiber optic dosimeters. The findings show that both the measurement of the radiation-induced attenuation (RIA) along the entire sensing fiber and the accom panying change in the refractive index of the fiber core can be used for distributed radiation monitoring in the kGy and MGy range, respectively. Depending on the fiber type and material the RIA shows varying response to dose rates, environmental temperatures and the wavelength of the laser source used. T2 - safeND CY - Online meeting DA - 10.11.2021 KW - Distributed sensing KW - Fiber optic radiation sensor KW - Radiation sensing fibers KW - Radiation-induced attenuation PY - 2021 AN - OPUS4-53752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - К определению прочности клеевого соединения в многослойных материалах путем исследования областей расталкивания бегущих упругих волн T1 - Towards the determination of adhesive bonding strength of multi-layered materials by investigating guided wave mode repulsion N2 - Бегущие упругие волны часто используются в области неразрушающего контроля для определения механических характеристик материалов. Поскольку склеивание различных материалов является широко используемым методом в автомобильной и авиационной промышленности, необходима надежная система измерения для определения качества таких клеевых соединений. Дисперсионные кривые для многослойных волноводов при наличии клеевых прослоек характеризуются появлением эффекта расталкивания нормальных мод в тех областях, где соответствующие моды для отдельных материалов пересекались бы. Таким образом, в зависимости от качества клеевого соединения расстояние между этими модами изменяется. Используя комбинацию экспериментальных и численных данных, в настоящей работе представлен подход к определению параметра, указывающего на качество клеевого соединения. T2 - XXX Всероссийская школа-конференция МАТЕМАТИЧЕСКОЕ МОДЕЛИРОВАНИЕ В ЕСТЕСТВЕННЫХ НАУКАХ CY - Perm, Russia DA - 06.10.2021 KW - многослойный волновод KW - волны лэмбовского типа KW - контроль качества клеевого соединения PY - 2021 AN - OPUS4-53768 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya A1 - Zeipert, H. A1 - Johannesmann, S. A1 - Nicolai, Marcel A1 - Prager, Jens A1 - Henning, B. T1 - К определению прочности клеевого соединения в многослойных материалах путем исследования областей расталкивания бегущих упругих волн T1 - Towards the determination of adhesive bonding strength of multi-layered materials by investigating guided wave mode repulsion N2 - Бегущие упругие волны часто используются в области неразрушающего контроля для определения механических характеристик материалов. Поскольку склеивание различных материалов является широко используемым методом в автомобильной и авиационной промышленности, необходима надежная система измерения для определения качества таких клеевых соединений. Дисперсионные кривые для многослойных волноводов при наличии клеевых прослоек характеризуются появлением эффекта расталкивания нормальных мод в тех областях, где соответствующие моды для отдельных материалов пересекались бы. Таким образом, в зависимости от качества клеевого соединения расстояние между этими модами изменяется. Используя комбинацию экспериментальных и численных данных, в настоящей работе представлен подход к определению параметра, указывающего на качество клеевого соединения. T2 - XXX Всероссийская школа-конференция МАТЕМАТИЧЕСКОЕ МОДЕЛИРОВАНИЕ В ЕСТЕСТВЕННЫХ НАУКАХ CY - Online meeting DA - 06.10.2021 KW - многослойный волновод KW - волны лэмбовского типа KW - контроль качества клеевого соединения PY - 2021 SP - 1 EP - 3 AN - OPUS4-53769 LA - rus AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Sound field measurements on thermoacoustic air-coupled transducers N2 - There are many different methods to characterize air-coupled ultrasonic transducers for non-destructive testing. Data sheets of various manufacturers contain information about some parameters important for the performance of transducers, but this information is not standardized, so that a comparison between probes of different manufacturers is difficult. Therefore, the German Society for Non-Destructive Testing (DGZfP) is working on a guideline to characterization of air-coupled probes. One of the topics in this guideline is the application of thermoacoustic transducers for the characterization of receivers and another topic is the application of microphones for the characterization of transmitters. In this presentation we compare various characterization methods with the particular focus on the characterization of thermoacoustic transducers using an optical microphone. Both thermoacoustic transmitters and optical microphones have a very large bandwidth compared to conventional air-coupled transducers, but their spectrum is not entirely linear, which needs to be taken into account if they are applied as reference transducers. T2 - JSNDI online workshop “Emerging Technologies of Advanced Ultrasonic Measurement” CY - Online meeting DA - 14.12.2021 KW - Air-coupled ultrasound KW - Transducer KW - Sound field PY - 2021 AN - OPUS4-54195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dzekan, D. A1 - Waske, Anja A1 - Nielsch, K. A1 - Fähler, S. T1 - Efficient and affordable thermomagnetic materials for harvesting low grade waste heat N2 - Industrial processes release substantial quantities of waste heat, which can be harvested to generate electricity. At present, the conversion of low grade waste heat to electricity relies solely on thermoelectric materials, but such materials are expensive and have low thermodynamic efficiencies. Although thermomagnetic materials may offer a promising alternative, their performance remains to be evaluated, thereby hindering their real-world application. Here, the efficiency and cost effectiveness of thermomagnetic materials are evaluated for the usage in motors, oscillators, and generators for converting waste heat to electricity. The analysis reveals that up to temperature differences of several 10 K, the best thermomagnetic materials have the potential to compete with thermoelectric materials. Importantly, it is found that the price per watt of some thermomagnetic materials is much lower compared to that of present-day thermoelectrics, which can become competitive with conventional power plants. This materials library enables the selection of the best available thermomagnetic materials for harvesting waste heat and gives guidelines for their future development. KW - Waste heat conversion KW - Magnetic materials KW - Thermomagnetic generator PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541493 DO - https://doi.org/10.1063/5.0033970 VL - 9 SP - 1 EP - 9 PB - AIP Publishing CY - Melville, USA AN - OPUS4-54149 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. T1 - Prüf‘ ich noch – oder mess‘ ich schon? Ein Konzept für die Prüfunsicherheitsbestimmung von zerstörungsfreien Prüfsystemen N2 - Häufig stellt sich die Frage, ob eine Materialinhomogenität kritisch für die strukturelle Integrität eines Bauteils ist. Dies ist häufig abhängig von der Größe und der Geometrie dieser Materialinhomogenität. Während die korrekte Bestimmung einer Defektgröße zweifelsfrei eine Messaufgabe darstellt, ist die Detektion eines Materialdefekts die Hauptaufgabe eines Prüfsystems. Allerdings sind manche Defekte zu klein, um detektiert zu werden. Es ist jedoch schwierig, etwas zu bemessen, was nur schwer gefunden werden kann, stellen sowohl die Detektion als auch die Fähigkeit den Defekt zu bemaßen, Teile der der Bewertung eines Prüfsystems dar. Die vorliegende Publikation beschäftigt sich zum einen mit der Notwendigkeit, die Auffindwahrscheinlichkeit von Prüfverfahren zu bewerten, und zum anderen mit den Schritten, mit denen das Konzept der Prüfunsicherheitsbewertung national und international vorangetrieben wird. Final werden die Methoden evaluiert, die den Schulterschluss zwischen Prüf- und Messunsicherheitsbestimmung ermöglichen. Ergänzt wird der Artikel mit Beispielen aus der Industrie, welche die aktuelle Relevanz des Themas untermauern. T2 - 10. VDI-Fachtagung Messunsicherheit praxisgerecht bestimmen – Prüfprozesse in der industriellen Praxis 2021 - Der Weg zum sicheren Messen und Prüfen CY - Erfurt, Germany DA - 10.11.2021 KW - Zerstörungsfreie Prüfung KW - Zuverlässigkeit KW - Human Factors KW - Probability of detection PY - 2021 AN - OPUS4-54248 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Rentala, V. A1 - Bertovic, Marija A1 - Heckel, Thomas A1 - Rosenthal, Martina A1 - Keßler, S. A1 - Stolz, R. A1 - Dethof, F. A1 - Jüngert, A. A1 - Vrana, J. T1 - Prüf‘ ich noch – oder mess‘ ich schon? Ein Konzept für die Prüfunsicherheitsbestimmung von zerstörungsfreien Prüfsystemen N2 - Häufig stellt sich die Frage, ob eine Materialinhomogenität kritisch für die strukturelle Integrität eines Bauteils ist. Dies ist häufig abhängig von der Größe und der Geometrie dieser Materialinhomogenität. Während die korrekte Bestimmung einer Defektgröße zweifelsfrei eine Messaufgabe darstellt, ist die Detektion eines Materialdefekts die Hauptaufgabe eines Prüfsystems. Allerdings sind manche Defekte zu klein, um detektiert zu werden. Es ist jedoch schwierig, etwas zu bemessen, was nur schwer gefunden werden kann, stellen sowohl die Detektion als auch die Fähigkeit den Defekt zu bemaßen, Teile der der Bewertung eines Prüfsystems dar. Die vorliegende Publikation beschäftigt sich zum einen mit der Notwendigkeit, die Auffindwahrscheinlichkeit von Prüfverfahren zu bewerten, und zum anderen mit den Schritten, mit denen das Konzept der Prüfunsicherheitsbewertung national und international vorangetrieben wird. Final werden die Methoden evaluiert, die den Schulterschluss zwischen Prüf- und Messunsicherheitsbestimmung ermöglichen. Ergänzt wird der Artikel mit Beispielen aus der Industrie, welche die aktuelle Relevanz des Themas untermauern. T2 - 10. VDI-Fachtagung Messunsicherheit praxisgerecht bestimmen – Prüfprozesse in der industriellen Praxis 2021 CY - Erfurt, Germany DA - 10.11.2021 KW - Zerstörungsfreie Prüfung KW - Zuverlässigkeit KW - Probability of detection KW - Messunsicherheit KW - Human factors PY - 2021 SN - 978-3-18-102390-7 DO - https://doi.org/10.51202/9783181023907-367 SN - 0083-5560 VL - VDI-Bericht 2390 SP - 367 EP - 372 PB - VDI Verlag CY - Düsseldorf AN - OPUS4-54250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schnur, C. A1 - Moll, J. A1 - Lugovtsova, Yevgeniya A1 - Schütze, A. A1 - Schneider, T. T1 - Explainable machine learning for damage detection - In carbon fiber composite plates under varying temperature conditions N2 - Understanding on how a machine learning model interprets data is a crucial step to verify its reliability and avoid overfitting. While the focus of the scientific community is nowadays orientated towards deep learning approaches, which are considered as black box approaches, this work presents a toolbox that is based on complementary methods of feature extraction and selection, where the classification decisions of the model are transparent and can be physically interpreted. On the example of guided wave benchmark data from the open guided waves platform, where delamination defects were simulated at multiple positions on a carbon fiber reinforced plastic plate under varying temperature conditions, the authors could identify suitable frequencies for further investigations and experiments. Furthermore, the authors presented a realistic validation scenario which ensures that the machine learning model learns global damage characteristics rather than position specific characteristics. T2 - 48th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Online meeting DA - 28.07.2021 KW - Explainable machine learning KW - Guided waves KW - Damage detection KW - Structural health monitoring KW - Composite structures PY - 2021 SN - 978-0-7918-8552-9 DO - https://doi.org/10.1115/QNDE2021-75215 SP - 1 EP - 6 PB - American Society of Mechanical Engineers (ASME) CY - New York, NY AN - OPUS4-54219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Simulation and construction of a focussing borehole probe for ultrasonic investigations at sealing structures for radioactive waste repositories N2 - A novel ultrasonic borehole probe is developed for the quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The aim is to analyse the sealing structures made of salt concrete concerning potential cracks, delamination, and embedded objects. A first prototype of the probe uses 12 individual dry point contact (DPC) shear horizontal wave transducers separated by equidistant transmitter/receiver arrays, each consisting of six individual transducers. It is operated with a commercial handheld ultrasonic testing device used in civil engineering. In order to increase the generated sound pressure of the borehole probe, the number of transducers will be increased to 32 for the novel probe. In addition, a time-controlled excitation of the individual probes is used to steer a focused sound beam to a certain angle and focus on a certain distance based on calculated time delays. Hence, the sensitive test volume is more limited, and the signal-to-noise ratio of the received signals improved. This paper presents the validation of the newly developed phased array borehole probe by beam simulation and experimentally on a half-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction method, an optimised radiation characteristic of the probe, an improved signal quality and thus an increased reliability of the results in imaging is expected. This is of great importance to construct safe sealing structures needed for radioactive or toxic waste disposal. T2 - NDT UT-Online 21 CY - Online meeting DA - 01.11.2021 KW - Borehole probe KW - Engineered Barrier System (EBS) KW - SealWasteSafe KW - Phased array technique KW - Monitoring PY - 2021 AN - OPUS4-54500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kudela, P. A1 - Radzienski, M. A1 - Moix-Bonet, M. A1 - Willberg, C. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Tschöke, K. A1 - Moll, J. T1 - Dataset on full ultrasonic guided wavefield measurements of a CFRP plate with fully bonded and partially debonded omega stringer N2 - The fourth dataset dedicated to the Open Guided Waves platform presented in this work aims at a carbon fiber composite plate with an additional omega stringer at constant temperature conditions. The dataset provides full ultrasonic guided wavefields. A chirp signal in the frequency range 20-500 kHz and Hann windowed tone-burst signal with 5 cycles and carrier frequencies of 16.5 kHz, 50 kHz, 100 kHz, 200 kHz and 300kHz are used to excite the wave. The piezoceramic actuator used for this purpose is attached to the center of the stringer side surface of the core plate. Three scenarios are provided with this setup: (1) wavefield measurements without damage, (2) wavefield measurements with a local stringer debond and (3) wavefield measurements with a large stringer debond. The defects were caused by impacts performed from the backside of the plate. As result, the stringer feet debonds locally which was verified with conventional ultrasound measurements. The dataset can be used for benchmarking purposes of various signal processing methods for damage imaging. The detailed description of the dataset is published in Data in Brief Journal. KW - Open data KW - Ultrasonic guided waves KW - Experimental data PY - 2021 DO - https://doi.org/10.5281/zenodo.5105861 PB - Zenodo CY - Geneva AN - OPUS4-54504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kudela, P. A1 - Radzienski, M. A1 - Moix-Bonet, M. A1 - Willberg, C. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Tschöke, K. A1 - Moll, J. T1 - Dataset on full ultrasonic guided wavefield measurements of a CFRP plate with fully bonded and partially debonded omega stringer N2 - The fourth dataset dedicated to the Open Guided Waves platform presented in this work aims at a carbon fiber composite plate with an additional omega stringer at constant temperature conditions. The dataset provides full ultrasonic guided wavefields. Two types of signals were used for guided wave excitation, namely chirp signal and tone-burst signal. The chirp signal had a frequency range of 20-500kHz. The tone-burst signals had a form of sine modulated by Hann window with 5 cycles and carrier frequencies 16.5kHz, 50kHz, 100kHz, 200kHz, 300kHz. The piezoceramic actuator used for this purpose was attached to the center of the stringer side surface of the core plate. Three scenarios are provided with this setup: (1) wavefield measurements without damage, (2) wavefield measurements with a local stringer debond and (3) wavefield measurements with a large stringer debond. The defects were caused by impacts performed from the backside of the plate. As result, the stringer feet debonds locally which was verified with conventional ultrasound measurements. KW - Lamb waves KW - Composite panel KW - Impact damage KW - Damage detection KW - Scanning laser Doppler vibrometry KW - Structural health monitoring KW - Non-destructive evaluation KW - Open data PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545242 DO - https://doi.org/10.1016/j.dib.2022.108078 SN - 2352-3409 VL - 42 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-54524 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias T1 - Inverse determination of elastic material parameters from the propagation behavior of ultrasonic waves using convolutional neuronal networks N2 - Um aus messtechnisch ermittelten Dispersionsabbildungen geführter Ultraschallwellen Rückschlüsse auf die Materialparameter zu ziehen, werden in der aktuellen Forschung verschiedene inverse Methoden diskutiert. Maschinelles Lernen und insbesondere Convolutional-Neural-Networks (CNNs) stellen eine Möglichkeit der automatisierten inversen Modellierung und Evaluierung von Bilddaten dar. In diesem Vortrag wird anhand synthetischer Daten gezeigt, wie das Ausbreitungsverhalten von geführten Ultraschallwellen unter Verwendung von CNNs genutzt werden kann, um die isotropen elastischen Konstanten einer plattenförmigen Struktur zu bestimmen. T2 - Doktorandentreffen 2021 CY - Petershagen/Eggersdorf, Germany DA - 25.10.2021 KW - Convolutional Neuronal Networks KW - Inverse Probleme KW - Materialcharakterisierung KW - Maschine learning KW - Guided waves KW - Lamb Wellen PY - 2021 AN - OPUS4-54264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - Charakterisierung und Verifizierung der Ultraschall-Prüfausrüstung - Die Normenreihe DIN EN ISO 22232 ersetzt die DIN EN 12668 seit September 2021 N2 - Durch die Internationalisierung in der Standardisierung wurden die Regelwerke zur „Charakterisierung und Verifizierung der Ultraschall-Prüfausrüstung“, die bisher als europäische Regelwerke der DIN EN 12668 Reihe eingeordnet waren, überarbeitet und in internationale Regelwerke überführt. Die Regelwerke sind seit September 2021 als deutsche Übersetzung eingeführt als DIN EN ISO 22232 und ersetzen somit in Deutschland die bisher geltenden Regelwerke der DIN EN 12668 Reihe. Die drei Teile der Reihe beschäftigen sich in Teil 1 mit den Prüfgeräten, in Teil 2 mit den Prüfköpfen und in Teil 3 mit der Prüfausrüstung, die aus Prüfgerät, Prüfkopf und Kabel besteht. In dem Vortrag möchten wir neben dem historischen Werdegang darlegen, welche Gemeinsamkeiten und Unterschiede die Regelwerke aufweisen und worauf bei der Umstellung zu achten ist. T2 - Arbeitskreis Berlin der DGZfP – 431. Sitzung CY - Online meeting DA - 9.11.2021 KW - Ultraschall KW - Zerstörungsfreie Prüfung KW - Standardisierung KW - Gerätetechnik PY - 2021 AN - OPUS4-54308 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Adaptive TFM approach for turbine blade testing in an NDE 4.0 environment N2 - Turbine blades for gas turbines are exposed to extreme working conditions in a demanding environment. In-service inspection, maintenance and refurbishment of the heavily stressed parts is necessary to ensure both safety and efficiency, e.g. based on immersion ultrasound testing (UT). In the course of NDE 4.0, the European project MRO 2.0 aims to innovate the maintenance, repair and overhaul of turbine blades by linking these with modern digital methods. For this, the goal of this project is to go beyond conventional automated and manual UT testing techniques. The aim is to measure the actual geometry and wall thickness of the complex shaped parts by applying an adaptive TFM that takes into account the refraction of the ultrasonic waves at the transition from the coupling material (water) to the inspected part (steel). In this setup the phased array probe is held by a robotic arm that allows the part to be scanned while remaining mainly perpendicular to the inspected surface. In this way, even complex geometries can be inspected and a 3D model of the actual condition of the part can be created. The laboratory setup is equipped with a Vantage 64 phased array instrument from Verasonics Inc. and an industrial robot from ABB. A 64 element linear array probe operating at 10 MHz is attached to the robot. The focus is on optimizing resolution, reliability and inspection speed, as the reconstructed model will be fed to the digital twin at a later stage of the project and used for targeted repairs. In addition to enhancing the reconstruction algorithms, required probe geometry and the parameters needed to inspect turbine blades with partially thin walls and anisotropic materials will also be investigated. This talk will describe the 3-year project and present the results of the first year. The main focus will be on the development of the reconstruction algorithms used and the experimental setup. T2 - 48th Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE 2021) CY - Online meeting DA - 28.07.2021 KW - Utrasound testing KW - Turbine blade KW - Maintenance KW - Phased array KW - Automation PY - 2021 AN - OPUS4-54313 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Monitoring von Strukturverhalten mittels integrierter verteilter faseroptischer Sensorik - Verteilte akustische Sensorik (DAS) N2 - Die verteilte faseroptische akustische Sensorik (DAS) wird vorgestellt, hinsichtlich ihrer Leistungsfähigkeit beschrieben und verschiedenste Anwendungsfelder, z.B. für das Zustandsmonitoring oder für seismische Messungen, beispielhaft gezeigt. Zudem werden mögliche Anwendungsfelder von DAS für den Kontext Kerntechnische Entsorgung (KTE) und Rückbau aufgezeigt. T2 - Online-Workshop „Dauerhafte Verschlussbauwerke für Endlager“ CY - Online meeting DA - 14.02.2022 KW - Verteilte faseroptische Sensorik KW - Verteilte akustische Sensorik KW - DAS KW - KTE KW - Monitoring Endlager PY - 2022 AN - OPUS4-54348 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Oesch, T. A1 - Mielentz, Frank A1 - Meinel, Dietmar A1 - Spyridis, P. T1 - Non-Destructive Multi-Method Assessment of Steel Fiber Orientation in Concrete N2 - Integration of fiber reinforcement in high-performance cementitious materials has become widely applied in many fields of construction. One of the most investigated advantages of steel Fiber reinforced concrete (SFRC) is the deceleration of crack growth and hence its improved sustainability. Additional benefits are associated with its structural properties, as fibers can significantly increase the ductility and the tensile strength of concrete. In some applications it is even possible to entirely replace the conventional reinforcement, leading to significant logistical and environmental benefits. Fiber reinforcement can, however, have critical disadvantages and even hinder the Performance of concrete, since it can induce an anisotropic material behavior of the mixture if the fibers are not appropriately oriented. For a safe use of SFRC in the future, reliable non-destructive testing (NDT) methods need to be identified to assess the fibers’ orientation in hardened concrete. In this study, ultrasonic material testing, electrical impedance testing, and X-ray computed tomography have been investigated for this purpose using specially produced samples with biased or random Fiber orientations. We demonstrate the capabilities of each of these NDT techniques for fiber orientation measurements and draw conclusions based on these results about the most promising areas for future research and development. KW - Spectral induced polarization KW - Steel fiber reiniforced concrete KW - Fiber orientation KW - Non-destructive testing KW - Micro-computed tomography KW - Ultrasound PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543520 DO - https://doi.org/10.3390/app12020697 VL - 12 IS - 2 SP - 1 EP - 14 PB - MDPI CY - Basel Switzerland AN - OPUS4-54352 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D imaging and residual stress analysis of AM materials at BAM N2 - The overview of the activity of group 8.5 Micro-NDT (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). T2 - Seminar at Chalmers University and Centre for Additive Manufacture (CAM2) CY - Gothenburg, Sweden DA - 19.05.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Computed tomography KW - Synchrotron X-ray diffraction KW - X-ray refraction PY - 2022 AN - OPUS4-55019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David T1 - NanoXSpot: Brennfleckvermessung im µm- und nm-Bereich N2 - Im Rahmen des EMPIR-Projektes NanoXSpot (Nanometre X-Ray Focal Spot Measurement) werden rückführbare Messverfahren zur Bestimmung der Brennfleckgröße und -form von Röntgenröhren mit Submikrometerauflösung (100 nm – 20 µm) entwickelt, die die Grundlage für die Erarbeitung eines Standardentwurfes bilden. Der Standardentwurf wird bei CEN TC 138 (Non-destructive testing) WG 1 (Radiographic testing) eingereicht und mit ISO und ASTM harmonisiert. Zur Untersuchung der entwickelten Methoden (Brennfleck-CT, Fit-Prozedur für Strichgruppenkörper) und des im Projekt NanoXSpot neu entworfenen Testkörpers, NxS, wurde ein Ringversuch durchgeführt. Dabei wurde sowohl der angestrebte Überlappungsbereich mit EN 12543 Teil 5 (Messung der effektiven Brennfleckgröße von Mini- und Mikrofokus-Röntgenröhren) und ASTM E 2903 (Standard Test Method for Measurement of the Effective Focal Spot Size of Mini and Micro Focus X-ray Tubes) für Brennflecke >5 µm als auch Brennflecke <5 µm untersucht. Im Mittelpunkt standen dabei Stabilität und Wiederholbarkeit der entwickelten Methoden zur Bestimmung der Brennfleckgröße. In diesem Beitrag werden die Ergebnisse des durchgeführten Ringversuches vorgestellt und diskutiert, um Schlussfolgerungen und Empfehlungen für die Vorbereitung eines erweiterten Ringversuchs mit Partnern und Stakeholdern abzuleiten. T2 - DGZfP Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Brennfleckvermessung KW - Focal spot measurement KW - Gauge design KW - EMPIR KW - Computer Tomographie KW - Standardization PY - 2022 UR - https://jahrestagung.dgzfp.de/Portals/jt2022/bb/P10.pdf AN - OPUS4-54986 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gaal, Mate A1 - Ahmadzadeh, Majid T1 - Simulation und Vermessung von thermoakustischen Schallquellen N2 - Zur Simulation des Schallfeldes von beliebig geformten konventionellen Schallquellen existieren viele Ansätze (EFIT, GPSS). Sie alle basieren auf der Annahme eines monochromatischen akustischen Signals, was meist eine gültige Annäherung darstellt. Allerdings sind bei thermoakustischen Quellen aufgrund ihrer Funktionsweise und der hohen Bandbreite viele der existierenden Ansätze nicht direkt anwendbar und können Beobachtungen bei der Vermessung von thermoakustischen Wandlern nicht vollständig abbilden und erklären. In diesem Beitrag wurde die bekannte Methode der generalisierten Punktquellensynthese (GPSS) für die Berechnung von Schallfeldern von thermoakustischen Schallquellen angewendet. Dabei gehen zahlreiche Parameter wie die Dicke und Geometrie der leitfähigen Schicht, Krümmung des Substrats, sowie die Signalform der Anregung in die Simulation ein. Neu an dem präsentierten Ansatz ist die Abweichung von der üblichen monochromatischen Annäherung und die Berücksichtigung der großen Bandbreite von thermoakustischen Wandlern. Für die Validierung der Simulationen wurden Schallfelder von Quellen mit bekannter Anregung und Geometrie breitbandig durch ein optisches Mikrofon vermessen. T2 - DGZfP Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Thermoacoustics KW - Sensor characterization KW - Simulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549944 SP - 1 EP - 7 AN - OPUS4-54994 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gaal, Mate A1 - Gohlke, Dirk A1 - Weise, Matthias A1 - Szewieczek, A. A1 - Hillger, W. A1 - Ilse, D. T1 - Array-Prüfköpfe für luftgekoppelte Ultraschallprüfung N2 - Seit Jahren stellt die luftgekoppelte Ultraschallprüfung eine etablierte Alternative zur konventionellen Prüfung von Leichtbaukomponenten aus den Bereichen Luft- und Raumfahrt sowie Automotive dar. Im Gegenteil zur flüssigkeitsgekoppelten Prüfung in Kontakt oder im Tauchbecken ist sie weniger invasiv und bietet daher zeitliche und finanzielle Anreize. Normalerweise wird die luftgekoppelte Prüfung mit Einzelelementschwingern in Durchschallung realisiert, wohingegen die Gruppenstrahlertechnik bereits Industriestandard im Bereich der Kontakttechnik darstellt. Die damit verbundenen Vorteile wie die aktive Fokussierung oder, die gezielte Manipulation des Einschallwinkels zur Anregung von geführten Wellen, finden im Bereich der luftgekoppelten Prüfung dabei noch wenig Anwendung. Im Rahmen dieses Beitrags stellen wir die ersten Zwischenergebnisse des geförderten Projektes „PALUP – Phased- Array-Technik für Luftultraschall-Prüfungen“ vor. Ziel des Projektes ist die Entwicklung von Mehrelementschwingern auf Basis von zellulären Kunststoffen, die Entwicklung einer dedizierten Pulserstufe im Kilovoltbereich, sowie die nötige rauscharme messtechnische Auswertung jedes Einzelelements. T2 - DGZfP Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Phased array KW - Air-coupled ultrasound PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549954 SP - 1 EP - 7 AN - OPUS4-54995 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gaal, Mate A1 - Gohlke, Dirk A1 - Weise, Matthias A1 - Szewieczek, A. A1 - Hillger, W. A1 - Ilse, D. T1 - Array-Prüfköpfe für luftgekoppelte Ultraschallprüfung N2 - Seit Jahren stellt die luftgekoppelte Ultraschallprüfung eine etablierte Alternative zur konventionellen Prüfung von Leichtbaukomponenten aus den Bereichen Luft- und Raumfahrt sowie Automotive dar. Im Gegenteil zur flüssigkeitsgekoppelten Prüfung in Kontakt oder im Tauchbecken ist sie weniger invasiv und bietet daher zeitliche und finanzielle Anreize. Normalerweise wird die luftgekoppelte Prüfung mit Einzelelementschwingern in Durchschallung realisiert, wohingegen die Gruppenstrahlertechnik bereits Industriestandard im Bereich der Kontakttechnik darstellt. Die damit verbundenen Vorteile wie die aktive Fokussierung oder, die gezielte Manipulation des Einschallwinkels zur Anregung von geführten Wellen, finden im Bereich der luftgekoppelten Prüfung dabei noch wenig Anwendung. Im Rahmen dieses Beitrags stellen wir die ersten Zwischenergebnisse des geförderten Projektes „PALUP – Phased- Array-Technik für Luftultraschall-Prüfungen“ vor. Ziel des Projektes ist die Entwicklung von Mehrelementschwingern auf Basis von zellulären Kunststoffen, die Entwicklung einer dedizierten Pulserstufe im Kilovoltbereich, sowie die nötige rauscharme messtechnische Auswertung jedes Einzelelements. T2 - DGZfP Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Phased array KW - Air-coupled ultrasound PY - 2022 AN - OPUS4-54996 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gaal, Mate A1 - Ahmadzadeh, M. T1 - Simulation und Vermessung von thermoakustischen Schallquellen N2 - Zur Simulation des Schallfeldes von beliebig geformten konventionellen Schallquellen existieren viele Ansätze (EFIT, GPSS). Sie alle basieren auf der Annahme eines monochromatischen akustischen Signals, was meist eine gültige Annäherung darstellt. Allerdings sind bei thermoakustischen Quellen aufgrund ihrer Funktionsweise und der hohen Bandbreite viele der existierenden Ansätze nicht direkt anwendbar und können Beobachtungen bei der Vermessung von thermoakustischen Wandlern nicht vollständig abbilden und erklären. In diesem Beitrag wurde die bekannte Methode der generalisierten Punktquellensynthese (GPSS) für die Berechnung von Schallfeldern von thermoakustischen Schallquellen angewendet. Dabei gehen zahlreiche Parameter wie die Dicke und Geometrie der leitfähigen Schicht, Krümmung des Substrats, sowie die Signalform der Anregung in die Simulation ein. Neu an dem präsentierten Ansatz ist die Abweichung von der üblichen monochromatischen Annäherung und die Berücksichtigung der großen Bandbreite von thermoakustischen Wandlern. Für die Validierung der Simulationen wurden Schallfelder von Quellen mit bekannter Anregung und Geometrie breitbandig durch ein optisches Mikrofon vermessen. T2 - DGZfP Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Thermoacoustics KW - Sensor characterization PY - 2022 AN - OPUS4-54997 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Matsukura, H. A1 - Neumann, Patrick P. A1 - Schaffernicht, E. A1 - Ishida, H. A1 - Lilienthal, A. J. ED - Rudnitskaya, A. T1 - Super-Resolution for Gas Distribution Mapping: Convolutional Encoder-Decoder Network N2 - Gas distribution mapping is important to have an accurate understanding of gas concentration levels in hazardous environments. A major problem is that in-situ gas sensors are only able to measure concentrations at their specific location. The gas distribution in-between the sampling locations must therefore be modeled. In this research, we interpret the task of spatial interpolation between sparsely distributed sensors as a task of enhancing an image's resolution, namely super-resolution. Because autoencoders are proven to perform well for this super-resolution task, we trained a convolutional encoder-decoder neural network to map the gas distribution over a spatially sparse sensor network. Due to the difficulty to collect real-world gas distribution data and missing ground truth, we used synthetic data generated with a gas distribution simulator for training and evaluation of the model. Our results show that the neural network was able to learn the behavior of gas plumes and outperforms simpler interpolation techniques. T2 - 19th International Symposium on Olfaction and Electronic Nose CY - Aveiro, Portugal DA - 29.05.2022 KW - Gas Distribution Mapping KW - Spatial Interpolation KW - Deep Learning KW - Super-Resolution KW - Sensor Network PY - 2022 SN - 978-1-6654-5860-3 DO - https://doi.org/10.1109/isoen54820.2022.9789555 SP - 1 EP - 3 PB - IEEE CY - USA AN - OPUS4-54955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Burgmayer, R. A1 - Bake, Friedrich A1 - Enghardt, L. T1 - Design and Evaluation of a Zero Mass Flow Liner N2 - In this study, the concept of a Zero Mass Flow Liner is evaluated. The concept enables impedance control by the induction of periodic bias flow through the perforated facing sheet of the liner. The periodic bias flow is generated by a secondary high amplitude acoustic actuation. By means of the periodic bias flow, the liner can be tuned to different operating points in a given range of grazing flow velocities. The equivalent fluid impedance model for perforated plates is modified to account for the effects of periodic bias flow and grazing flow. An optimization routine, based on a genetic algorithm, is implemented. The method is applicable to any liner concept and uses the impedance of the lined surface as boundary condition in a numerical simulation. Thereby, a set of liner parameters is derived in order to obtain the desired damping characteristics. Based on the results of the optimization, a Zero Mass Flow Liner is manufactured and consequently evaluated experimentally. The damping characteristics are evaluated in form of the dissipated energy along the lined surface. Prediction and measurements show agreement. The Zero Mass Flow Liner delivers broad band dissipation of high peak value over a range of grazing flow Mach numbers. Under grazing ow conditions, the effect of periodic bias flow is reduced. This poses high energy requirements in high Mach number flow regimes which might restrict the applicability of the Zero Mass Flow concept to grazing flows of low Mach numbers. T2 - 28th AIAA/CEAS Aeroacoustics 2022 Conference CY - Southampton, Great Britain DA - 14.06.2022 KW - Acoustic damping KW - Liner KW - Zero Massflow Liner (ZML) PY - 2022 DO - https://doi.org/10.2514/6.2022-2820 SP - 1 EP - 16 PB - AIAA / CEAS AN - OPUS4-55042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirschberg, L. A1 - Bake, Friedrich A1 - Hulshoff, S. T1 - Sound production due to main-flow oriented vorticity-nozzle interaction in absence of a net swirl N2 - The downstream acoustic response due to the interaction of main-flow oriented vorticity with a choked nozzle in a swirl-free flow was experimentally demonstrated. The response was obtained by means of impulsive radial air injection in the pipe upstream from the nozzle. The resulting downstream acoustic data are shown to obey a scaling rule that differs, from the one for swirl-nozzle interaction, which according to the literature is proportional to the square of the swirl number. In contrast, here evidence is presented that points to the scaling of main-flow oriented vorticity noise with the cross-sectional average of the square of the transversal velocity at the throat divided by the square of the critical sound speed. T2 - 28th AIAA/CEAS Aeroacoustics 2022 Conference CY - Southampton, Great Britain DA - 14.06.2022 KW - Main-flow oriented vorticity-nozzle interaction KW - Indirect noise PY - 2022 DO - https://doi.org/10.2514/6.2022-3055 SP - 1 EP - 8 PB - AIAA / CEAS AN - OPUS4-55043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur T1 - Photothermal characterization of polyester composites loaded with parallelly arranged graphite rods N2 - One of the biggest challenges in the measurement of thermal properties is to measure inhomogeneous materials This work focuses on measuring the thermal properties of cylindrical polyester resin composite materials loaded with graphite rods oriented in the direction of the resin thickness, varying the graphite concentrations starting from zero to 8 75 of volumetric fraction and changing the distribution of graphite rods inside the polyester matrix. T2 - International Conference in Photoacoustics and Photothermal Phenomena (ICPPP21) CY - Bled, Slovenia DA - 19.06.2022 KW - Heat diffusion KW - Heterogeneous materials PY - 2022 AN - OPUS4-55384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur T1 - Automatic inspection of surface breaking cracks using laser scanning thermography N2 - In this work, we report on a method for automatic inspection of components using laser scanning thermography, in which the relative motion is performed by a robot to fully inspect complex test objects such as turbine blades. We demonstrate our evaluation algorithms with the aim of automatically detecting surface defects on calibrated specimens. We show the influence of the excitation laser, which can be varied in terms of spot geometry, wavelength, and scan scheme. Additionally, we show some advantages, versatility, and current challenges of using a programmed robot for non-destructive evaluation in thermography. T2 - International Conference in Photoacoustics and Photothermal Phenomena (ICPPP21) CY - Bled, Slovenia DA - 19.06.2022 KW - Flying line thermography KW - Surface breaking defects KW - Canny approach PY - 2022 AN - OPUS4-55386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shapovalov, O. A1 - Heckel, Thomas A1 - Gaal, Mate A1 - Weiß, S. T1 - External Acoustical Damping on a Metallic Angle Wedge in a High Temperature Resistant Ultrasonic Probe N2 - Ultrasonic probes for high-temperature applications are provided with metallic wedges, which can withstand the contact with the high temperature of the inspected structure. The ultrasonic signal travels within the wedge and gets reflected from its boundaries, causing interference signals called “ghost echoes”. The current work presents an investigation of the additional damping effect provided by porous sintered metal plates applied onto the surface of the wedge. In particular, the study evaluates the effect of damping plate thickness on the interference signal level at different transmission frequencies. Damping plates made of sintered metal SIKA-R 15 AX were attached to a wedge prototype made of steel 1.4301. The study revealed, that the most effective thickness of damping plates in the selected frequency interval of 1 to 4 MHz is equal to 4 mm. The evaluation of the interference signal has shown that the application of such damping plates to the wedge surface contributes to an additional attenuation of an interference signal of 10 to 30 dB after 500 μs of signal propagation. KW - Ultrasonic testing KW - High temperature KW - Acoustical damping KW - Angle wedge KW - Ultrasonic probe PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553920 DO - https://doi.org/10.1007/s40857-022-00270-9 SN - 0814-6039 SP - 1 EP - 11 PB - Springer AN - OPUS4-55392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Richtlinie zur Charakterisierung von luftgekoppelten Ultraschallwandlern N2 - Zur Charakterisierung von luftgekoppelten Ultraschallwandlern werden mehrere verschiedene Methoden und Verfahren angewendet. Durch die unterschiedlichen Herangehensweisen werden oft unterschiedliche Prüfkopfpara-meter und Schallfeldgrößen ermittelt, was einen direkten Vergleich von Datenblättern erschwert. Für die Charakterisierung von Kontakt- und Tauchtechnikprüfköpfen hat sich ISO 22232-2:2021 bereits etabliert, allerdings ist diese Norm nicht auf die luftgekoppelten Wandlertechnologien direkt übertragbar. Daher erkannten Hersteller, Forschungseinrichtungen und Anwender den Bedarf an einer Richtlinie zur einheitlichen Charakterisierung von luftgekoppelten Wandlern. Gemeinsam arbeiten sie aktuell im Rahmen des Unterausschusses „Luftgekoppelte Ultraschallprüfung“ der DGZfP an der Erstellung einer solcher Richtlinie mit dem Anspruch, die bestehende Normung um die luftgekoppelte Prüfung zu erweitern und somit die Vereinheitlichung der Charakterisierung dieser Wandler zu erleichtern. In diesem Beitrag wird ein Überblick über den geplanten Inhalt der Richtlinie und über die Methoden zur akustischen Charakterisierung von luftgekoppelten Ultraschallwandlern gegeben. Insbesondere werden verschiedene Methoden der Ermittlung von wichtigen Wandlerparametern wie z.B. Empfindlichkeit, Mittenfrequenz, Bandbreite, Fokusgröße und Fokusabstand dargestellt und verglichen. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.5.2022 KW - Luftgekoppelte Ultraschallprüfung KW - Richtlinie KW - Ultraschallwandler KW - Prüfkopf KW - Charakterisierung PY - 2022 AN - OPUS4-55292 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias ED - Mendioroz, A. ED - Avdelidis, N. P. T1 - Thermographic testing using 2D pseudo-random illumination and photothermal super resolution reconstruction N2 - Due to the diffusive nature of heat propagation in solids, the detection and resolution of internal defects with active thermography based non-destructive testing is commonly limited to a defect-depth-to-defect-size ratio greater than or equal to one. In the more recent past, we have already demonstrated that this limitation can be overcome by using a spatially modulated illumination source and photothermal super resolution-based reconstruction. Furthermore, by relying on compressed sensing and computational imaging methods we were able to significantly reduce the experimental complexity to make the method viable for investigating larger regions of interest. In this work we share our progress on improving the defect/inhomogeneity characterization using fully 2D spatially structured illumination patterns instead of scanning with a single laser spot. The experimental approach is based on the repeated blind pseudo-random illumination using modern projector technology and a high-power laser. In the subsequent post-processing, several measurements are then combined by taking advantage of the joint sparsity of the defects within the sample applying 2D-photothermal super resolution reconstruction. Here, enhanced nonlinear convex optimization techniques are utilized for solving the underlying ill-determined inverse problem for typical simple defect geometries. As a result, a higher resolution defect/inhomogeneity map can be obtained at a fraction of the measurement time previously needed. T2 - Thermosense: Thermal Infrared Applications XLIV CY - Orlando, Florida, USA DA - 05.04.2022 KW - Thermography KW - Super resolution KW - NDT KW - Material testing KW - Internal defects KW - DMD KW - DLP PY - 2022 DO - https://doi.org/10.1117/12.2618562 SN - 0277-786X VL - 12109 SP - 1 EP - 10 PB - SPIE AN - OPUS4-54909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Passive and active bridge monitoring N2 - This research is to perform passive and active measurements on a large-scale prestressed concrete bridge model under the outdoor condition. Multi sensors were applied to this test structure – BLEIB, which is located at the BAM test site. The experimental evaluation of ultrasonic wave propagation and seismic noise recordings were considered for revealing the bridge damage condition, as a basic for developing a reliable bridge monitoring system. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Bridge monitoring PY - 2022 AN - OPUS4-54918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Reconstruction of Elastic Constants of Isotropic and Anisotropic Materials using Ultrasonic Guided Waves N2 - Acoustic methods are ideally suited for determining the mechanical properties of different materials non-destructively. The availability of such methods is particularly important for fiber-reinforced polymers (FRPs) because their properties strongly depend on the manufacturing process and in-service conditions. Since FRPs are mostly used in thin-walled components, properties can be derived from the dispersion curves of ultrasonic guided waves (UGWs). Our approach is based on an inverse procedure in which the numerically calcu-lated dispersion curves are fitted to the measured curves. The acquisition is done by applying a broadband piezoelectric transducer (PZT) to excite and a 3D laser Doppler vibrometer (3D LDV) to record the waves. Compared to the ap-proaches based on laser excitation, the PZT provides a better signal-to-noise ra-tio because more energy is brought into the structure. Whereas the 3D LDV compared to a 1D LDV or a PZT allows capturing in-plane and out-of-plane components and thus providing more dispersion information. Since the inverse procedure requires many iterations before elastic properties are retrieved, an ef-ficient tool for the calculation of the dispersion curves is necessary. For this, the Scaled Boundary Finite Element Method is used. All in all, a good agreement between theoretical and experimental curves is demonstrated. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2022) CY - Palermo, Italy DA - 04.07.2022 KW - Lamb waves KW - Elastic waves KW - Fibre-reinforced polymers KW - Inverse procedure KW - Scaled Boundary Finite Element Method PY - 2022 AN - OPUS4-55236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Fontoura Barroso, Daniel T1 - Investigation of temperature effects on ultrasonic velocity in a prestressed concrete bridge model N2 - Ultrasonic measurements have recently been applied in the context of structural health monitoring in civil engineering. The ultrasonic method is very sensitive to environmental conditions and material property changes, which might be caused by prestress losses and loading effects on the bridge. However, it remains a challenge to identify the damage mechanisms causing structural property changes from the above mentioned factors influencing ultrasonics. The focus of this contribution is to investigate the correlation between ultrasonic velocities and temperature by the coda wave interferometry (CWI) analysis. Long-term monitoring of a prestressed concrete bridge model under field conditions was carried out to observe the effect of temperature. The homogeneous change in concrete caused by temperature was revealed by applying the CWI method. The threshold value of the best correlation coefficients for the linear regression of temperature and ultrasonic velocity changes was also studied. Experimental assessment will provide a ratio for temperature correction to evaluate the pre-stressing force decrease and its consequences on crack opening or extension. T2 - Tagung EWSHM2022 CY - Palermo, Italy DA - 04.07.2022 KW - Ultrasonic Velocity KW - Coda Wave Interferometry KW - Temperature Correction KW - Prestressing Force KW - Bridge Monitoring PY - 2022 SN - 978-3-031-07257-4 SN - 978-3-031-07258-1 DO - https://doi.org/10.1007/978-3-031-07258-1_82 VL - 2 SP - 813 EP - 823 PB - Springer Nature AN - OPUS4-55289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Investigation of temperature effects on ultrasonic velocity in a prestressed concrete bridge model N2 - Ultrasonic measurements have recently been applied in the context of structural health monitoring in civil engineering. The ultrasonic method is very sensitive to environmental conditions and material property changes, which might be caused by prestress losses and loading effects on the bridge. However, it remains a challenge to identify the damage mechanisms causing structural property changes from the above-mentioned factors influencing ultrasonics. The focus of this contribution is to investigate the correlation between ultrasonic velocities and temperature by the coda wave interferometry (CWI) analysis. Long-term monitoring of a prestressed concrete bridge model under field conditions was carried out to observe the effect of temperature. The homogeneous change in concrete caused by temperature was revealed by applying the CWI method. The threshold value of the best correlation coefficients for the linear regression of temperature and ultrasonic velocity changes was also studied. Experimental assessment will provide a ratio for temperature correction to evaluate the prestressing force decrease and its consequences on crack opening or extension. T2 - Tagung EWSHM2022 CY - Palermo, Italy DA - 04.07.2022 KW - Ultrasonic velocity KW - Coda wave interferometry KW - Temperature correction KW - Prestressing force KW - Bridge monitoring PY - 2022 AN - OPUS4-55290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Bernhardt, Y. A1 - Csaszar, L. A1 - Dengiz, N. A1 - Fuchs, M. A1 - Gautzsch, T. A1 - Gohlke, Dirk A1 - Hahn-Jose, T. A1 - Heckel, Thomas A1 - Hillger, W. A1 - Hufschläger, Daniel A1 - Ilse, D. A1 - Kiel, M. A1 - Labud, P. A1 - Schubert, F. A1 - Sommerhuber, R. A1 - Szewieczek, A. A1 - Waschkies, T. T1 - Richtlinie zur Charakterisierung von luftgekoppelten Ultraschallwandlern N2 - Zur Charakterisierung von luftgekoppelten Ultraschallwandlern werden mehrere verschiedene Methoden und Verfahren angewendet. Durch die unterschiedlichen Herangehensweisen werden oft unterschiedliche Prüfkopfpara-meter und Schallfeldgrößen ermittelt, was einen direkten Vergleich von Datenblättern erschwert. Für die Charakterisierung von Kontakt- und Tauchtechnikprüfköpfen hat sich ISO 22232-2:2021 bereits etabliert, allerdings ist diese Norm nicht auf die luftgekoppelten Wandlertechnologien direkt übertragbar. Daher erkannten Hersteller, Forschungseinrichtungen und Anwender den Bedarf an einer Richtlinie zur einheitlichen Charakterisierung von luftgekoppelten Wandlern. Gemeinsam arbeiten sie aktuell im Rahmen des Unterausschusses „Luftgekoppelte Ultraschallprüfung“ der DGZfP an der Erstellung einer solcher Richtlinie mit dem Anspruch, die bestehende Normung um die luftgekoppelte Prüfung zu erweitern und somit die Vereinheitlichung der Charakterisierung dieser Wandler zu erleichtern. In diesem Beitrag wird ein Überblick über den geplanten Inhalt der Richtlinie und über die Methoden zur akustischen Charakterisierung von luftgekoppelten Ultraschallwandlern gegeben. Insbesondere werden verschiedene Methoden der Ermittlung von wichtigen Wandlerparametern wie z.B. Empfindlichkeit, Mittenfrequenz, Bandbreite, Fokusgröße und Fokusabstand dargestellt und verglichen. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Lutgekoppelte Ultraschallprüfung KW - Prüfkopf KW - Charakterisierung KW - Richtlinie PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552918 SP - 1 EP - 7 AN - OPUS4-55291 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hillger, W. T1 - Luftultraschall mit Phased Array Technik N2 - Der Vortag berichtet über zwei Forschungsprojekte KALLUP (Vorrichtung zur Charakterisierung und Kalibrierung von luftgekoppelten Prüfköpfen) und PALUP (Phased-Array-Technik für Luftultraschall-Prüfungen). Projektpartner sind die BAM in Berlin und Hillger NDT. Die Phased-Array-Technik ermöglicht bekanntermaßen eine wesentlich flexiblere Anpassung der Ultraschallprüftechnik an unterschiedliche Prüfaufgaben als die klassische einkanalige Prüftechnik. Um diese Flexibilität auch bei berührungslosen Verfahren wie der Ankopplung über Luft zu erreichen, arbeiten die Partner BAM und Hillger NDT intensiv auf dem Gebiet. Entwickelt wurde ein achtkanaliger thermoakustischer Wandler, der als breitbandiger Phased-Array-Sender eingesetzt wird. Das Ziel im PALUP-Projekt ist die Entwicklung eines Phased-Array-Demonstrators mit Luftankopplung, wobei als Sender und Empfänger Sensoren aus zellulären Kunststoffmaterialien eingesetzt werden. Die Arrays erlauben durch das Umschalten der Elemente ein elektronisches Scannen, elektronisches Schwenken des Einschallwinkels und elektronisches Fokussieren, was bisher nur mit der Phased-Array-Technik mit Koppelmitteln möglich ist. Die Teilziele der BAM sind: die Entwicklung des Layouts für Array-Sender und -Empfänger, Auswahl des zellulären Kunststoffs für den Wandlerbau, Konzept und Bau des Sende- und Empfangssensors sowie die Charakterisierung der Sensoren. Die Teilziele von Hillger NDT sind: die Konzipierung der Prüfstrategie, Konzept und Bau der mehrkanaligen Sendetechnik, Konzept und Bau der mehrkanaligen Empfangstechnik, Entwicklung der Software für Datenerfassung. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Luftgekoppelte Ultraschallprüfung KW - Phased-Array-Prüfköpfe KW - Thermoakustik KW - Ferroelektret PY - 2022 AN - OPUS4-55203 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Olino, M. A1 - Lugovtsova, Yevgeniya A1 - Memmolo, V. A1 - Prager, Jens T1 - Temperature Compensation Strategies for Lamb Wave Inspection using Distributed Sensor Networks N2 - The application of temperature compensation strategies is crucial in structural health monitoring approaches based on guided waves. Actually, the varying temperature influences the performance of the inspection system inducing false alarms or missed detection, with a consequent reduction of reliability. This paper quantitatively describes a method to compensate the temperature effect, namely the optimal baseline selection (OBS), extending its application to the case of distributed sensor networks (DSN). The effect of temperature separation between baseline time-traces in OBS are investigated considering multiple couples of sensors employed in the DSN. A combined strategy that uses both OBS and frequent value warning is considered. Theoretical results are compared, using data from two several experiments, which use different frequency analysis with either predominantly A0 mode or S0 mode data or both. The focus is given on the fact that different paths are available in a sensor network and several possible combination of results are available. Nonetheless, introducing a frequent value warning it is possible to increase the efficiency of the OBS approach making use of fewer signal processing algorithms. These confirm that the performance of OBS quantitatively agrees with predictions and also demonstrate that the use of compensation strategies improve detectability of damage. T2 - IEEE International Workshop on Metrology for AeroSpace CY - Pisa, Italy DA - 27.06.2022 KW - Ultrasound KW - Ultrasonic Guided Waves KW - Structural Health Monitoring PY - 2022 SN - 978-1-6654-1076-2 DO - https://doi.org/10.1109/MetroAeroSpace54187.2022.9856029 SP - 598 EP - 601 AN - OPUS4-55268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mueller, I. A1 - Freitag, S. A1 - Memmolo, V. A1 - Moix-Bonet, M. A1 - Möllenhoff, K. A1 - Golub, M. A1 - Sridaran Venkat, R. A1 - Lugovtsova, Yevgeniya A1 - Eremin, A. A1 - Moll, J. A1 - Tschöke, K. ED - Rizzo, P. ED - Milazzo, A. T1 - Performance Assessment for Artificial Intelligence-Based Data Analysis in Ultrasonic Guided Wave-Based Inspection: A Comparison to Classic Path-Based Probability of Detection N2 - Performance assessment for GuidedWave (GW)-based Structural Health Monitoring (SHM) systems is of major importance for industrial deployment. With conventional feature extraction methods like damage indices, pathbased probability of detection (POD) analysis can be realized. To achieve reliability quantification enough data needs to be available, which is rarely the case. Alternatives like methods for performance assessment on system level are still in development and in a discussion phase. In this contribution, POD results using an Artificial Intelligence (AI)-based data analysis are compared with those delivered by conventional data analysis. Using an open-access dataset from Open Guided Wave platform, the possibility of performance assessment for GW-based SHM systems using AI-based data analysis is shown in detail. An artificial neural network (ANN) classifier is trained to detect artificial damage in a stiffened CFRP plate. As input for the ANN, classical damage indicators are used. The ANN is tested to detect damage at another position, whose inspection data were not previously used in training. The findings show very high detection capabilities without sorting any specific path but only having a global view of current damage metrics. The systematic evaluation of the ANN predictions with respect to specific damage sizes allows to compute a probability of correct identification versus flaw dimension, somehow equivalent to and compared with the results achieved through classic path-based POD analysis. Also, sensitive paths are detected by ANN predictions allowing for evaluation of maximal distances between path and damage position. Finally, it is shown that the prediction performance of the ANN can be improved significantly by combining different damage indicators as inputs. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2022) CY - Palermo, Italy DA - 04.07.2022 KW - Probability of Detection KW - Composites KW - Open Guided Waves Platform KW - Artificial Neural Network PY - 2022 SN - 978-3-031-07257-4 DO - https://doi.org/10.1007/978-3-031-07258-1 SN - 2366-2557 VL - 2 SP - 953 EP - 961 PB - Springer CY - Cham, Switzerland AN - OPUS4-55269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tschöke, K. A1 - Mueller, I. A1 - Memmolo, V. A1 - Sridaran Venkat, R. A1 - Golub, M. A1 - Eremin, A. A1 - Moix-Bonet, M. A1 - Möllenhoff, K. A1 - Lugovtsova, Yevgeniya A1 - Moll, J. A1 - Freitag, S. ED - Rizzo, P. ED - Milazzo, A. T1 - A Model-Assisted Case Study Using Data from Open Guided Waves to Evaluate the Performance of Guided Wave-Based Structural Health Monitoring Systems N2 - Reliability assessment of Structural Health Monitoring (SHM) systems poses new challenges pushing the research community to address many questions which are still open. For guided wave-based SHM it is not possible to evaluate the system performance without taking into account the target structure and applied system parameters. This range of variables would result in countless measurements. Factors like environmental conditions, structural dependencies and wave characteristics demand novel solutions for performance analysis of SHM systems compared to those relying on classical non-destructive evaluation. Such novel approaches typically require model-assisted investigations which may not only help to explain and understand performance assessment results but also enable complete studies without costly experiments. Within this contribution, a multi input multi output approach using a sparse transducer array permanently installed on a composite structure to excite and sense guided waves is considered. Firstly, the method and the analysis of path-based performance assessment are presented considering an open-access dataset from the Open Guided Wave platform. Then, a performance analysis of a guided wave-based SHM system using Probability of Detection is presented. To explain some unexpected results, the model-assisted investigations are used to understand the physical phenomena of wave propagation in the test specimen including the interaction with damage. Finally, issues and future steps in SHM systems’ performance assessment and their development are discussed. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2022) CY - Palermo, Italy DA - 04.07.2022 KW - Performance assessment KW - Ultrasonic Guided Waves KW - Open Guided Waves Platform PY - 2022 SN - 978-3-031-07257-4 DO - https://doi.org/10.1007/978-3-031-07258-1 SN - 2366-2557 VL - 2 SP - 938 EP - 944 PB - Springer CY - Cham, Switzerland AN - OPUS4-55270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Grotelüschen, Bjarne A1 - Bühling, Benjamin T1 - Impact-Echo Dataset "IE Platte" N2 - This dataset contains raw data resulting from Impact-Echo measurements at the reference concrete block "IE Platte", located at BAM (German Federal Institute for Materials Research and Testing). The specimen contains three polystyrene slabs and one polyethylene foil to act as reflectors. The specimen was produced in a three-step process. First, the base plate was cast. Second, the reflectors were taped to the base plate. Finally, the upper layer was cast on top of base plate and reflectors. A drawing is contained in the dataset. The Impact-Echo method is based on the excitation of the zero-group-velocity frequency of the first symmetric Lamb mode of a plate-like structure, in order to assess its thickness. Numerous publications elaborate on Impact-Echo theory, examples are (Gibson and Popovics 2005, Schubert and Köhler 2008 , Abraham and Popovics 2010). The measurements have been conducted using a setup that contains only commercially available components. The setup consists of an Olson CTG-2 concrete thickness gauge (Olsen Instruments, USA) for actuation and sensing and an 8-bit NI USB-5132 digital storage oscilloscope (National Instruments, USA) combined with the Echolyst software (Schweizerischer Verein für technische Inspektionen (SVTI), Switzerland) for data acquisition. Measurements were conducted using a grid of 29x29 points with a spacing of 50 mm. At each point 8192 samples were recorded at a sampling rate of 1 MS/s. The dataset contains the (X,Y) location in mm of the individual measurement points as well as the raw measurement data at those points. The data is provided in the formats *.mir/*.mhdr (Echolyst), *.npy (Python) and *.mat (Matlab) and *.csv to ease the import in various post-processing tools. KW - Concrete KW - Impact-Echo KW - Nondestructive testing PY - 2022 DO - https://doi.org/10.7910/DVN/EH4E9G PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-55279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian A1 - Heckel, Thomas A1 - Prager, Jens A1 - Berendt, T. A1 - Voehringer, D. T1 - Robotergeführte Ultraschallprüfung von Gasturbinenschaufeln mit adaptiver TFM im ZfP 4.0-Umfeld N2 - Leit- und Laufschaufeln stationärer Gasturbinen sind im Betrieb anspruchsvollen Bedingungen ausgesetzt. Die Prüfung, Wartung und Reparatur der hochbelasteten Teile sind notwendig, um Sicherheit und Effizienz über längere Zeiträume zu gewährleisten. Eine der in diesem Prozess angewandten Methoden ist die Ultraschallprüfung. Im Zuge der fortschreitenden Digitalisierung ist es das Ziel des Projektes MRO 2.0, den Aufbereitungsvorgang um digitale Prozesse zu erweitern und somit zu modernisieren. Eine der Aufgaben ist es, dabei anstelle der konventionellen Ultraschallprüfung eine Array-Technik mit rekonstruierenden Verfahren einzusetzen und eine automatisierte, digital eingebundene Methode im Rahmen von ZfP 4.0 zu entwickeln. Um die Ist-Geometrie der Oberfläche und die verbleibende Wanddicke flächendeckend an den Turbinenschaufeln zu bestimmen, wird ein adaptives TFM Verfahren (Total Focusing Method) in Tauchtechnik eingesetzt, welches die Brechung der Schallwellen an der Grenzfläche zum Prüfkörper in der Rekonstruktion berücksichtigt. In der hierfür entwickelten Prüfanlage führt ein Roboterarm einen Array-Prüfkopf und scannt das Bauteil normal zur inspizierten Oberfläche. Somit kann ein 3D-Modell des Ist Zustandes des zu prüfenden Bauteils erstellt werden. Spezielle Herausforderungen an die Aufgabe stellen die komplexe Geometrie des Prüfobjektes sowie dessen geringe und ortsabhängige Wanddicke dar. Ein weiterer Fokus liegt auf der Optimierung der Prüfparameter, Verbesserung der Prüfgeschwindigkeit sowie der Zuverlässigkeit der Methode. In diesem Beitrag werden die während des Projektes entwickelte Methode und die im zweiten Projektjahr erarbeiteten Ergebnisse vorgestellt, mit dem Schwerpunkt auf die entwickelten Rekonstruktionsalgorithmen und den Versuchsaufbau. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Ultraschallprüfung KW - Turbinenschaufel KW - Phased Array KW - Total Focusing Method KW - Automatisierung KW - Tauchtechnik PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551881 UR - https://www.ndt.net/search/docs.php3?id=27055 SP - 1 EP - 11 PB - NDT.net AN - OPUS4-55188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schnur, C. A1 - Goodarzi, P. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Prager, Jens A1 - Tschöke, K. A1 - Moll, J. A1 - Schütze, A. A1 - Schneider, T. T1 - Towards interpretable machine learning for automated damage detection based on ultrasonic guided waves N2 - Data-driven analysis for damage assessment has a large potential in structural health monitoring (SHM) systems, where sensors are permanently attached to the structure, enabling continuous and frequent measurements. In this contribution, we propose a machine learning (ML) approach for automated damage detection, based on an ML toolbox for industrial condition monitoring. The toolbox combines multiple complementary algorithms for feature extraction and selection and automatically chooses the best combination of methods for the dataset at hand. Here, this toolbox is applied to a guided wave-based SHM dataset for varying temperatures and damage locations, which is freely available on the Open Guided Waves platform. A classification rate of 96.2% is achieved, demonstrating reliable and automated damage detection. Moreover, the ability of the ML model to identify a damaged structure at untrained damage locations and temperatures is demonstrated. KW - Composite structures KW - Structural health monitoring KW - Carbon fibre-reinforced plastic KW - Interpretable machine learning KW - Automotive industry PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542060 DO - https://doi.org/10.3390/s22010406 SN - 1424-8220 VL - 22 IS - 1 SP - 1 EP - 19 PB - MDPI CY - Basel AN - OPUS4-54206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mellios, N. A1 - Oesch, Tyler A1 - Spyridis, P. T1 - Finite element modelling of UHPC under pulsating load using X-ray computed tomography based fiber distributions N2 - The benefits of including fibers in ultra-high performance concrete (UHPC) are attributed to their good bond with the matrix and, hence, an optimal utilization of their properties. At the same time, though, fiber reinforcement may contribute to anisotropy in the composite material and induce weak areas. The influence of the fibers’ orientation on the material properties is a matter of current scientific discourse and it is known to play a vital role in structural design. In the case studies presented herein, mechanical laboratory tests using pulsating load regimes on UHPC with a strength of more than 200 MPa were simulated by use of finite element models. The orientations of the fibers were measured for each test sample prior to failure using an X-ray computed tomography (CT) scanner, and these orientations are explicitly implemented into the model. The paper discusses the methodology of merging data retrieved by CT image processing and state-of-the-art FE simulation techniques Moreover, the CT scanning was carried out throughout the testing procedure, which further enables the comparison of the mechanical tests and the FE models in terms of damage propagation and failure patterns. The results indicate that the overall fiber configuration and behavior of the samples can be realistically modelled and validated by the proposed CT-FE coupling, which can enhance the structural analysis and design process of elements produced with steel fiber reinforced and UHPC materials. KW - Ultra-high performance concrete KW - Steel fiber reinforced concrete KW - Fiber orientation KW - X-ray computed tomography KW - Non-linear finite element modelling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542105 DO - https://doi.org/10.1617/s11527-021-01833-4 SN - 1871-6873 VL - 55 IS - 1 SP - 1 EP - 20 PB - Springer CY - Dordrecht AN - OPUS4-54210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Krebber, Katerina T1 - Phase error analysis and unwrapping error suppression in phase-sensitive optical time domain reflectometry N2 - Phase-sensitive optical time domain reflectometry becomes an effective tool to realize distributed sensing, and the optical phase of the received light is usually used to quantify the strain for both dynamic and static measurement. The analysis on the overall phase error has been improved by considering the proportionality of the detection noise to the local optical power. The estimation accuracy is greatly improved by using the proposed theory, the probability density of the estimation accuracy over 99% is > 0.6, ∼39 times larger than the previously reported method. The phase unwrapping may malfunction due to the noisy signal, causing large phase errors. Point break detection algorithms are used to locate the incorrect phase unwrapping points, so the temporal evolution of the phase retrieved at each position can be divided into several sections with different offset. The phase unwrapping error is then suppressed by removing the offset. KW - Phase unwrapping KW - Distributed fiber sensing KW - Acoustic sensing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543919 DO - https://doi.org/10.1364/OE.446517 VL - 30 IS - 5 SP - 6934 EP - 6948 PB - Optica Publishing Group AN - OPUS4-54391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krankenhagen, Rainer A1 - Zirker, Stefan A1 - Joniertz, Florian T1 - Determination of thermal parameters of concrete by active thermographic measurements N2 - The knowledge of the thermal parameters of a particular concrete is essential for thermal design of a building, but also could help to identify and assess the state of a concrete structure. Active thermography has the potential to be applied onsite and to provide a fast investigation of thermal properties. In this work, three different concrete samples were investigated by active thermography in reflection and in transmission setup. It was found that this method yields the same results without direct contact as the Transient Plane Source (TPS) method as an established inspection tool. KW - Concrete KW - Effusivity KW - Thermal diffusivity KW - Photothermal KW - Thermography KW - Hot disc method KW - Parker method KW - Onsite inspection PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543781 DO - https://doi.org/10.1007/s10921-022-00861-6 SN - 0195-9298 SN - 1573-4862 VL - 41 IS - 1 SP - 1 EP - 20 PB - Springer AN - OPUS4-54378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fulawka, K. A1 - Kwietniak, A. A1 - Lay, Vera A1 - Jaskiewicz-Proc, I. T1 - Importance of seismic wave frequency in FEM-based dynamic stress and displacement calculations of the earth slope N2 - Reliable assessment of earthen dams’ stability and tailing storage facilities widely used in the mining industry is challenging, particularly under seismic load conditions. In this paper, we propose to take into account the effect of the dominant frequency of seismic load on the stability assessment of tailing/earthen dams. The calculations are performed by finite element modelling (FEM) with the Mohr–Coulomb failure criteria. To separate the frequency content from other dynamic parameters describing the seismic wave, synthetic waveforms with identical amplitude and attenuation characteristics, but differing spectral characteristics have been used. The analysis has been performed for three different slope angles and two scenarios of seismic wave propagation. Consequently, the changes of total displacement and shear stresses depending on the frequencies have been determined and clearly show that lower frequencies cause higher stress levels and displacement. Finally, the response surface methodology has been applied to determine how different parameters affect the slope stability under dynamic load conditions. Overall, this study is a first step to improve the existing methods to assess slope stability when considering seismic load. KW - Slope stability KW - Numerical analysis KW - Seismic load KW - Frequency analysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544047 DO - https://doi.org/10.2478/sgem-2022-0002 SN - 2083-831X VL - 44 IS - 1 SP - 82 EP - 96 PB - De Gruyter CY - Berlin AN - OPUS4-54404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Thermographic testing using 2D pseudo-random illumination and photothermal super resolution reconstruction N2 - Due to the diffusive nature of heat propagation in solids, the detection and resolution of internal defects with active thermography based non-destructive testing is commonly limited to a defect-depth-to-defect-size ratio greater than or equal to one. In the more recent past, we have already demonstrated that this limitation can be overcome by using a spatially modulated illumination source and photothermal super resolution-based reconstruction. Furthermore, by relying on compressed sensing and computational imaging methods we were able to significantly reduce the experimental complexity to make the method viable for investigating larger regions of interest. In this work we share our progress on improving the defect/inhomogeneity characterization using fully 2D spatially structured illumination patterns instead of scanning with a single laser spot. The experimental approach is based on the repeated blind pseudo-random illumination using modern projector technology and a high-power laser. In the subsequent post-processing, several measurements are then combined by taking advantage of the joint sparsity of the defects within the sample applying 2D-photothermal super resolution reconstruction. Here, enhanced nonlinear convex optimization techniques are utilized for solving the underlying ill-determined inverse problem for typical simple defect geometries. As a result, a higher resolution defect/inhomogeneity map can be obtained at a fraction of the measurement time previously needed. T2 - Thermosense: Thermal Infrared Applications XLIV CY - Orlando, FL, USA DA - 05.04.2022 KW - Thermography KW - Super resolution KW - NDT KW - Material testing KW - Internal defects KW - DMD KW - DLP PY - 2022 AN - OPUS4-54667 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ahmadi, Samim A1 - Kästner, L. A1 - Hauffen, Jan Christian A1 - Jung, P. A1 - Ziegler, Mathias T1 - Photothermal-SR-Net: A customized deep unfolding neural network for photothermal super resolution imaging N2 - This article presents deep unfolding neural networks to handle inverse problems in photothermal radiometry enabling super-resolution (SR) imaging. The photothermal SR approach is a well-known technique to overcome the spatial resolution limitation in photothermal imaging by extracting high-frequency spatial components based on the deconvolution with the thermal point spread function (PSF). However, stable deconvolution can only be achieved by using the sparse structure of defect patterns, which often requires tedious, handcrafted tuning of hyperparameters and results in computationally intensive algorithms. On this account, this article proposes Photothermal-SR-Net, which performs deconvolution by deep unfolding considering the underlying physics. Since defects appear sparsely in materials, our approach includes trained block-sparsity thresholding in each convolutional layer. This enables to super-resolve 2-D thermal images for nondestructive testing (NDT) with a substantially improved convergence rate compared to classic approaches. The performance of the proposed approach is evaluated on various deep unfolding and thresholding approaches. Furthermore, we explored how to increase the reconstruction quality and the computational performance. Thereby, it was found that the computing time for creating high-resolution images could be significantly reduced without decreasing the reconstruction quality by using pixel binning as a preprocessing step. KW - Deep unfolding KW - Defect reconstruction KW - Elastic net KW - Inverse problems KW - Iterative shrinkage thresholding KW - Neural network KW - Nondestructive testing (NDT) KW - Photothermal imaging KW - Super resolution (SR) KW - Thermography PY - 2022 DO - https://doi.org/10.1109/tim.2022.3154803 SN - 1557-9662 VL - 71 SP - 1 EP - 9 PB - IEEE AN - OPUS4-54678 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Charakterisierung von Salzbeton und alkali-aktivierten Material basierend auf der Schallemissionsanalyse N2 - Nach einer kurzen Einführung in die Schallemissionsprüfung und -Analyse wird ein Versuchsstand vorgestellt, der im Rahmen des Themenfeldprojektes Seal Waste Safe installiert wurde. Schwerpunkt des Vortrages sind die Schallemissionsmessungen an einem 150 l Demonstrator aus Salzbeton und einem weiteren aus alkali-aktiviertem Material. Neben der konventionellen Schallemissionsanaylse mit Aktivitäts- und Intensitätsparametern der Zeitsignale, werden auch frequenzbasierte Parameter zur Analyse andiskutiert. N2 - After a brief introduction to acoustic emission testing and analysis, an experimental test setup is presented, which was part of the Seal Waste Safe project (internal BAM project 2019-2022). Herein, the acoustic emission measurements of a 150 l demonstrator made of salt concrete and another one made of alkali-activated material are focused. In addition to the conventional acoustic emission analysis regarding the activity and intensity parameters of the detected time signals, also frequency-based parameters were discussed for analysis. T2 - Dauerhafte Verschlussbauwerke für Endlager CY - Online meeting DA - 14.2.2022 KW - Acoustic Emission KW - Schallemission KW - Salzbeton KW - Alkali aktiviertes Material KW - Geopolymer PY - 2022 AN - OPUS4-54937 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael A1 - Krankenhagen, Rainer T1 - Weather-dependent passive thermography of unheated wind turbine blades N2 - Up to now, the inspection of wind turbines with industrial climbers has been considered ”state of the art”. However, ever-larger wind turbines and advancing digitization make modern and automated inspection methods indispensable. Passive thermography can serve as such a digital and atomized method while it is well known for its applications in the inspection of buildings or electrical circuits. However, its application relies on thermal gradients in the inspected object such that a temperature contrast exists between damaged and sound areas. This also holds for unheated structures like rotor blades of wind turbines which show no intrinsic temperature gradient and can hardly be heated. Under certain weather conditions with sufficient solar loading and diurnal temperature variations, passive thermography is suitable for the in-service inspection of rotor blades. However, for a reliable use of passive thermography on ”thermal passive” components, the incorporation of these environmental conditions in the planning and evaluation of thermal inspections is crucial. Additionally, the complex inner structure of wind turbine blades in comparison to other objects and buildings require a specific method referencing the individual rotor blades to each other. This allows the distinction between the thermal response of design-specific structural features and damages or irregularities between the three blades. We show thermal signatures of damage in rotor blades and contrast them with structural characteristics by comparing the three blades. In addition to measurements in industrial environments, laboratory measurements are shown and compared to simulations. The long-term goal is to simulate the influence of different weather parameters and thus gain a better understanding of measurements in the field. The results shown here can be seen as one step towards industrial application. T2 - SPIE Defense + Commercial Sensing CY - Orlando, Florida, USA DA - 03.04.2022 KW - Passive thermography KW - Wind energy KW - FEM simulations PY - 2022 DO - https://doi.org/10.1117/12.2618740 VL - 12109 SP - 1 EP - 8 PB - Society of Photo-Optical Instrumentation Engineers (SPIE) AN - OPUS4-54943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Weather-dependent passive thermography of unheated wind turbine blades N2 - Up to now, the inspection of wind turbines with industrial climbers has been considered ”state of the art”. However, ever-larger wind turbines and advancing digitization make modern and automated inspection methods indispensable. Passive thermography can serve as such a digital and atomized method while it is well known for its applications in the inspection of buildings or electrical circuits. However, its application relies on thermal gradients in the inspected object such that a temperature contrast exists between damaged and sound areas. This also holds for unheated structures like rotor blades of wind turbines which show no intrinsic temperature gradient and can hardly be heated. Under certain weather conditions with sufficient solar loading and diurnal temperature variations, passive thermography is suitable for the in-service inspection of rotor blades. However, for a reliable use of passive thermography on ”thermal passive” components, the incorporation of these environmental conditions in the planning and evaluation of thermal inspections is crucial. Additionally, the complex inner structure of wind turbine blades in comparison to other objects and buildings require a specific method referencing the individual rotor blades to each other. This allows the distinction between the thermal response of design-specific structural features and damages or irregularities between the three blades. We show thermal signatures of damage in rotor blades and contrast them with structural characteristics by comparing the three blades. In addition to measurements in industrial environments, laboratory measurements are shown and compared to simulations. The long-term goal is to simulate the influence of different weather parameters and thus gain a better understanding of measurements in the field. The results shown here can be seen as one step towards industrial application. T2 - Defense + Commercial Sensing 2022 CY - Orlando, Florida, USA DA - 3.4.2022 KW - Passive thermography KW - Wind energy KW - FEM simulations PY - 2022 UR - https://spie.org/defense-commercial-sensing/presentation/Weather-dependent-passive-thermography-of-unheated-wind-turbine-blades/12109-19?SSO=1 AN - OPUS4-54944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian A1 - Wosniok, Aleksander A1 - Nöther, N. A1 - Schaller, B. T1 - Entwicklung eines praxistauglichen POF-basierten Messsystems mittels digitaler I-OFDR zur Dehnungsdetektion T1 - Development of a practicable POF-based measuring system using digital I-OFDR for strain detection N2 - Es wird ein faseroptisches Messsystem vorgestellt, welches auf Basis der Rayleigh-Rückstreumessung eine ortsauflösende Detektion von signifikant großen Dehnungen bei Bauvorhaben im von Anwendern geforderten Größenordnungsbereich von 3 % bis 10 % ermöglicht. Mit dem Verfahren der digitalen inkohärenten optischen Frequenzbereichsreflektometrie (I-OFDR) werden materialspezifische Vorteile robuster perfluorierter polymeroptischer Fasern (PF-POF) erschlossen. Für den angestrebten industriellen Einsatz für die Zustandsüberwachung im Bereich des Tunnel- und Spezialtiefbaus soll die spezifische Rückstreuzunahme in der PF-POF hochauflösend gemessen werden. Diese Veröffentlichung zeigt in ersten Projektergebnissen die Eignung des digitalen I-OFDR für eine Dehnungsdetektion von bis zu 10%. N2 - A fiber-optic measurement system is presented which, based on Rayleigh backscatter measurement, enables distributed detection of significantly large strains in construction projects in the range of 3 % to 10 % required by end users. The method of digital incoherent optical frequency domain reflectometry (I-OFDR) is used exploiting material-specific advantages of robust perfluorinated polymer optical fibers (PF-POF). For the intended industrial application for structural health monitoring in the field of tunnel construction and specialised civil and underground engineering, the specific backscatter increase in the PF-POF is to be measured with high resolution. This publication shows in first project results the suitability of the digital I-OFDR for strain detection up to 10%. T2 - 21. ITG/GMA-Fachtagung CY - Nuremberg, Germany DA - 10.05.2022 KW - Backscatter measurement KW - Optical fiber sensors KW - POF KW - I-OFDR KW - Strain measurement PY - 2022 SN - 978-3-8007-5835-7 SN - 0932-6022 VL - 303 SP - 139 EP - 143 PB - VDE VERLAG GMBH CY - Berlin · Offenbach AN - OPUS4-54851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ehlers, Henrik T1 - Hochauflösende Online Wirbelstromprüfung von PBF LB/M Bauteilen mit GMR Arrays N2 - In den letzten Jahren haben additive Fertigungstechnologien an Bedeutung gewonnen. Für komplexe Funktionsbauteile oder die Produktion von Werkstücken in kleinen Stückzahlen kann das Laser-Pulverbettschmelzen eingesetzt werden. Hohe Sicherheitsanforderungen, z. B. in der Luft- und Raumfahrt, erfordern eine umfassende Qualitätskontrolle. Daher werden nach der Fertigung zerstörungsfreie Offline-Prüfverfahren wie die Computertomographie eingesetzt. In jüngster Zeit wurden zur Verbesserung der Rentabilität und Praktikabilität zerstörungsfreie Online-Prüfverfahren wie die optische Tomographie entwickelt. In diesem Beitrag wird die Anwendbarkeit der Wirbelstromprüfung mit GMR Sensoren für die online Prüfung von PBF-LB/M Teilen demonstriert. Die Ergebnisse einer online Wirbelstromprüfung mit GMR Sensoren und einer Ein-Draht-Anregung werden gezeigt. Während des Produktionsprozesses wird für jede Lage eine Wirbelstromprüfung durchgeführt. Trotz hochauflösender Arrays mit 128 Elementen wird durch eine angepasste Hardware die Prüfdauer geringgehalten. So kann die Messung während des Beschichtungsvorgangs durchgeführt werden, ohne den Fertigungsprozess signifikant zu verlangsamen. Eine online Wirbelstromprüfung eines stufenförmigen Testkörpers aus Haynes282 über 184 Lagen zeigt, dass die Kanten nicht nur in der aktuellen Lage detektiert werden können, sondern auch in einer Tiefe von 400 µm, wenn eine Anregungsfrequenz von 1,2 MHz gewählt wird. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Wirbelstrom KW - Additive Fertigung KW - GMR KW - PBF PY - 2022 AN - OPUS4-54899 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Aktuelles aus der Normung N2 - Es wird ein Überblick über die aktuellen Aktivitäten im Bereich der Normung und Standardisierung der Wirbelstromprüfung und der ZfP im Allgemeinen bei DIN, ISO, IIW, ASTM und in den Fachausschüssen Wirbelstromprüfung und ZfP 4.0 der DGZfP gegeben. T2 - 2. Fachseminar Wirbelstromprüfung CY - Schweinfurt, Germany DA - 14.09.2022 KW - ZfP KW - Normung KW - Wirbelstrom PY - 2022 AN - OPUS4-55712 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Coherent heterodyne OTDR based on geometric phase N2 - Results showing a Distributed Acoustic Sensing setup based on Geometric Phase as opposed to the traditionally measured Dynamic Phase. T2 - Meeting on PhD progress CY - Online Meeting DA - 09.08.2022 KW - Coherent Heterodyne KW - Distributed Acoustic Sensing KW - Geometric Phase PY - 2022 AN - OPUS4-55717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Distributed fiber optic sensing @BAM N2 - Research and developement activities of BAM regarding Distributed Fiber Optic Sensing are portrayed using exemplary previous and current projects. Shown results pertain to distributed acoustic sensing (DAS), distributed temperagture sensing (DTS) and distributed strain sensing (DSS). T2 - Seismic seminar FU Berlin (group Prof. Shapiro) CY - Online meeting DA - 15.09.2022 KW - Distributed fiber optic sensing KW - Distributed acoustic sensing KW - Distributed temperature sensing KW - Distributed strain sensing KW - Infrastructure monitoring PY - 2022 AN - OPUS4-55721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Measurement of Geometric Phase using a φ-OTDR setup N2 - Geometric phase showing sensitivity to changes in polarisation state (SOP) and intensity of backscattered light is measured using a novel φ-OTDR setup based on coherent heterodyne detection. Principle is demonstrated using a polarisation scrambler inline a fiber-under-test. T2 - 27th Optical Fiber Sensors conference CY - Alexandria, United States DA - 29.08.2022 KW - Coherent Heterodyne KW - Geometric Phase KW - Distributed Fiber Optic Sensor PY - 2022 AN - OPUS4-55710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Application of LIBS to identify construction and demolition waste for circular economy N2 - Responsible treatment of the environment and resources is a key element of sustainability. The building and construction industry is one of the largest consumers of natural resources. Consequently, there is a particular need for regulations and technologies that help to create closed material cycles. From the technological point of view, such efforts are complicated by the growing material diversity and the amount of composites contained in present and future construction and demolition waste (CDW). Nowadays, simple but proven techniques like manual sorting are mainly used. However, this practice not only poses health risks and dangers to the staff performing the work, but also relies on merely obvious, visually striking differences. Automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. The preliminary results for the identification of a wide variety of building materials with LIBS are presented. T2 - XII Laser Induced Breakdown Spectroscopy (LIBS 2022) CY - Bari, Italy DA - 04.09.2022 KW - LIBS KW - Construction and demolition waste KW - Circular economy PY - 2022 AN - OPUS4-55679 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Interlaboratory comparison for quantitative chlorine analysis in cement pastes with LIBS N2 - Concrete structures often show severe damage during their lifetime. One such damage is pitting corrosion of the steel reinforcement caused by chloride ingress into the porous concrete structure. Laser-induced breakdown spectroscopy (LIBS) is a promising method in civil engineering, which is used for detection of chlorine in concrete structures in addition to conventional methods of wet chemistry. To assess LIBS as a trustful analytical technique, its accuracy and robustness is carefully tested. The presentation will outline the results of the interlaboratory comparison of chlorine quantification in cement paste samples, which was carried out by 12 laboratories in 10 countries. Two sets of samples with chloride content ranging from 0.06-1.95 wt.% in the training set and 0.23-1.51 wt.% in the test sample set (“unknowns”), with additional variations in the type of cement and chlorine source (salt type) were sent to the laboratories. The overall result demonstrates that LIBS is suitable for the quantification of the investigated sample compositions: average relative bias was mostly below 15 %. Considering that the laboratories did not receive instructions on how to perform the analysis or how to process the data, the results can be evaluated as a true status quo of the LIBS technique for this type of analysis. T2 - XII Laser Induced Breakdown Spectroscopy (LIBS 2022) CY - Bari, Italy DA - 04.09.2022 KW - LIBS KW - Chlorine KW - Cement pastes KW - Interlaboratory comparison PY - 2022 AN - OPUS4-55680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Overview of NDT techniques for moisture measurements in building materials N2 - Overview of NDT techniques for moisture measurements in building materials used in department 8 of BAM. T2 - ENBRI Expert Workshop "Hygrothermal testing - a necessity to guarantee durable buildings" CY - Brussels, Belgium DA - 21.09.2022 KW - Moisture KW - Building materials KW - GPR KW - NMR KW - Microwave PY - 2022 AN - OPUS4-55817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Towards automated passive thermography of wind turbine blades N2 - Up to now, the inspection of wind turbines by industrial climbers has been considered "state of the art". However, many aspects like ever-larger wind turbines, minimizing the risk for man and machine and the advancing digitalization make modern and automated inspection methods indispensable. A particular interest here is contactless and remote methods that can be used with drones instead of climbing robots. The work presented here contributes to the long-term goal of making autonomous and advanced inspections of wind turbine rotor blades using drones ready for industrial use. Besides visual inspection, only a few inspection methods are capable of non-contact inspection on an industrial scale. Passive thermography can serve as such a contactless and digital inspection method and is well known for its applications in the inspection of buildings or electrical circuits. It can even sense both near-surface and subsurface defects. The sensitivity to subsurface defects makes one advantage of thermography over visual inspections. As a digital inspection method, it is generally also more objective and offers more comparability. For example, defects and their extent can be easily monitored and compared over time. However, its industrial application relies on thermal gradients in the inspected object such that a temperature contrast exists between damaged and sound areas. This also applies to large unheated structures such as wind turbine rotor blades, which do not have an intrinsic temperature gradient and at the same time cannot be easily heated externally. Under certain weather conditions, a change of the environmental temperature or the solar loading conditions can provide the necessary thermal gradients to make passive thermography viable for the in-service inspection of rotor blades. For a reliable use of passive thermography on "thermal passive" components, the incorporation of these environmental conditions in the planning and evaluation of thermal inspections is crucial. Compared to many other objects and buildings, wind turbine blades have varying and often unknown complex internal structures depending on the model. A special method is therefore required, that can be used independently of the internal structure of the blades and that relates the individual thermograms of the three rotor blades to each other. This allows the distinction between the thermal response of design-specific structural features and damages or irregularities between the three blades. In this work we present thermal signatures of rotating in-service rotor blades taken under industrial relevant conditions. These thermograms show surface and subsurface damages and irregularities which we contrast with structural design features by referencing the three blades to each other. In addition, we examine the strong influence of different weather conditions on the inspection results. A direct comparison of measured results with inspection reports from industrial climbers serves as a benchmark. T2 - EERA DeepWind conference CY - Trondheim, Norway DA - 19.01.2022 KW - Thermography KW - Wind energy KW - Passve IR KW - Rotor blades KW - Maintenance PY - 2022 AN - OPUS4-55818 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Towards the in-service blade inspection by ground-based passive thermography N2 - Until today, the optical inspection of rotor blades by industrial climbers is considered state of the art. However, both more and larger rotor blades and the increasing digitalization of maintenance work make modern inspection methods increasingly necessary. In this context, passive thermography can serve as a useful digital technique for in-service inspection of wind turbine blades. Unlike active thermography, this inspection method does not require an active heat source but takes advantage of heating by the sun and diurnal temperature fluctuations. This allows inspections from the ground during operation and does not require shutting down the wind turbine. However, an inspection with passive thermography is highly weather dependent. Thus, the already weak thermal signatures formed due to internal structures and possible internal damage are only strong enough under certain weather conditions. To obtain meaningful inspection results despite the relatively small thermal differences between intact and defective components, three aspects are crucial: 1. Measurements should be taken at the time of optimum weather conditions. It must be kept in mind that different internal damage will be revealed by thermal signatures under different weather conditions. 2. The thermal signature of the rotor blades, including possible damages, must be simulated with FEM simulations. In this way, the influence of different weather conditions can be predicted but also understood in the aftermath. 3. The temperature differences between identically designed and assembled rotor blades must be considered to analyze variations between blades. This work will address all these aspects and show, based on field measurements under industrial conditions (exemplarily shown in figure 1), laboratory measurements and FEM simulations, which steps must be taken to establish passive thermography as an industrial inspection method. T2 - EERA SP7 Rotor Blade workshop CY - Roskilde, Denmark DA - 23.06.2022 KW - Thermography KW - Wind energy KW - Maintenance KW - Rotor blades KW - Passive IRT PY - 2022 AN - OPUS4-55819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - In situ Charakterisierung von Reparaturen in GFK Schalenstrukturen mittels Lockin Thermografie und Felddehnungsmessungen N2 - Die tiefgreifende Reparatur von Faserverbundwerkstoffen stellt durch deren inneren Aufbau eine besondere Herausforderung dar, die unter anderem bei der Instandhaltung von Rotorblättern von Windkraftanlagen zum Tragen kommt. Um die Reparaturen von Rotorblattschalen zu untersuchen und zu optimieren, wurden an der BAM Sandwich-Schalenprüfkörper aus Glasfaserkunststoff (GFK) entwickelt. Nachdem in diese Schalenprüfkörper Modell-Reparaturen eingebracht wurden, werden zyklische mechanische Ermüdungsversuche bis zum Bruch durchgeführt. Vorrangiges Ziel ist es, den Einfluss verschiedener Reparaturvariablen auf die Ermüdungslebensdauer der Struktur zu verstehen, sowie die stabilste Reparaturmethode zu bestimmen. Während der zyklischen Lastversuche wurden regelmäßig in-situ Messungen mit einer Thermografie Kamera und einem optischen Felddehnungsmesssystem durchgeführt. Durch beide Messmethoden lassen sich Eigenschaften der Probekörper zeitlich und räumlich aufgelöst darstellen. Während die Felddehnungsmessungen Aufschluss über die Verformung an der Oberfläche geben, erfasst die thermische Inspektion Temperaturänderungen an der Oberfläche. Besonders die thermografischen Messwerte bilden hier das oberflächennahe Volumen ab, in dem sich Temperaturänderungen an der Oberfläche abzeichnen. Die Messergebnisse beider Systeme stellen also verschiede aber korrelierte Parameter dar. Denn die zyklische Belastung (Bewegung) ruft eine periodische Temperaturänderung im Bauteil hervor. Dieser so genannte Thermoeleastische Effekt kann durch eine Lockin-Analyse der Temperaturtransienten (Temperaturverläufe) nachgewiesen werden. Die räumliche Darstellung der thermischen Effekte lässt Rückschlüsse auf die tatsächliche Lastverteilung im Probekörpervolumen zu. Darüber hinaus führen nichtelastische Verformungen zu einer zusätzlichen Wärmefreisetzung, die durch geeignete Auswerteverfahren ebenfalls nachgewiesen werden können. Entsprechende Hot-Spots in der räumlichen Verteilung erlauben eine frühzeitige Erkennung besonders belasteter Bereiche lange vor dem eigentlichen Bauteil-Versagen. Das gestattet die Lokalisierung des Initial-Schadens, was mit der numerischen Spannungsanalyse korreliert werden kann und die Entwicklung und Bewertung verschiedener Reparaturstrategien. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Lockin Thermografie KW - GFK KW - NDT KW - ZfP PY - 2022 AN - OPUS4-55823 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Gornushkin, Igor B. T1 - Importance of physical units in the Boltzmann plot method N2 - The Boltzmann plot is one of the most widely used methods for determining the temperature in different types of laboratory plasmas. It operates on the logarithm as a function of the dimensional argument, which assumes that the correct physical units are used. In many works using the Boltzmann method, there is no analysis of the dimension of this argument, which may be the cause of a potential error. This technical note offers a brief description of the method and shows how to correctly use physical units when using transcendental functions like the logarithm. KW - Boltzmann plot KW - Laser induced plasma PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558039 DO - https://doi.org/10.1039/d2ja00241h SP - 1 EP - 3 PB - Royal Society of Chemistry AN - OPUS4-55803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Singh, S. A1 - Palani, I. A. A1 - Paul, C. P. A1 - Funk, Alexander A1 - Gokuldoss, P. K. T1 - Wire Arc Additive Manufacturing of NiTi 4D Structures: Influence of Interlayer Delay N2 - Shape memory alloy structures for actuator and vibration damper applications may be manufactured using wire arc additive manufacturing (W AAM), which is one of the additive manufacturing technologies. Multilayer deposition causes heat accumulation during W AAM, which rises the preheat temperature of the previously created layer. This leads to process instabilities, which result in deviations from the desired dimensions and mechanical properties changes. During W AAM deposition of the wall structure, a systematic research is carried out by adjusting the interlayer delay from 10 to 30 s. When the delay period is increased from 10 to 30 s, the breadth decreases by 45% and the height increases by 33%. Grain refinement occurs when the interlayer delay duration is increased, resulting in better hardness, phase transformation temperature, compressive strength, and shape recovery behavior. This study shows how the interlayer delay affects the behavior of W AAM-built nickel-titanium alloy (NiTi) structures in a variety of applications. KW - Wire are additive manufacturing KW - Shape memory alloy KW - Nitinol KW - Interlayer delay PY - 2022 DO - https://doi.org/10.1089/3dp.2021.0296 SN - 2329-7662 SP - 1 EP - 11 PB - Liebert CY - New Rochelle, NY AN - OPUS4-55795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Schlick-Hasper, Eva A1 - Müller, Karsten A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. T1 - Development of an analysis and testing concept for the evaluation of impact targets in the mechanical safety testing of dangerous goods packagings N2 - The mechanical and geometrical properties of impact targets greatly influence the outcome of a drop test. The International Agreement concerning the International Carriage of Dangerous Goods by Road (ADR) as well as ISO 2248 describe the characteristics of impact targets for drop tests of dangerous goods packagings. According to these regulations, the impact target’s surface needs to be unyielding, under testing conditions non-deformable, flat, and integral with a mass at least 50 times that of the heaviest packaging to be tested. The problem is that many production facilities, especially manufacturers of corrugated fibreboard boxes, do not have their own testing device with the required 50 times mass ratio of the impact target for a regulation compliant drop test during series production. Furthermore, at UN level it is considered necessary to revise these requirements. In the present paper, the impact target requirements are examined in detail and compared with those in other technical areas (e.g., impact target for container for the transport of radioactive materials). A research method is being developed to investigate the dependency between the mass ratio of the packaging and the target as well as the damage resistance of a drop tested package in relation to specific design characteristics. The results are of high relevance for industry purposes and intended to ensure a uniform level of safety assessment for the mechanical testing of dangerous goods packagings. KW - Corrugated fibreboard boxes KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Structural dynamics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549660 DO - https://doi.org/10.1002/pts.2656 SN - 0894-3214 SN - 1099-1522 VL - 35 IS - 9 SP - 689 EP - 700 PB - Wiley CY - New York, NY AN - OPUS4-54966 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brence, Blaž T1 - Determination of a notch depth using ultrasonic guided waves N2 - In non-destructive testing and structural health monitoring, ultrasonic guided waves (UGWs) are of great interest for finding and characterizing structural flaws. The interaction of the waves with the flaws can often not be described analytically due to waves’ complexity. This makes numerical simulations and experiments indispensable. However, mentioned field of research is still relatively young and most of the methods focus on flaw localization, using time of flight of the reflected signal. This leaves many possibilities for further research, especially when it comes to separate analysis of different propagating modes. It is well-known that ultrasonic wave modes convert when interacting with flaws. When a fundamental mode (A0 or S0) encounters a notch, it interacts and converts to another fundamental mode. In this contribution, this effect is used to analyze the depth of a notch. Firstly, numerical simulations are presented, which show notch depth proportionality to amplitude ratio of fundamental modes. To validate these results, experiments were carried out on a metal plate with a shallow notch which was gradually deepened. UGWs were excited using a polymer-based interdigital transducer (IDT) and detected with a 3D laser Doppler vibrometer. The IDT is employed to ensure excitation of a single mode and thus to reduce the complexity of the analysis. Good agreement between numerical and experimental results has been found. The results show the potential of UGWs not only for defect reconstruction and localization, but also its precise sizing. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2022) CY - Palermo, Italy DA - 04.07.2022 KW - Lamb waves KW - Numerical simulation KW - Selective excitation PY - 2022 AN - OPUS4-55502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hauffen, J. C. A1 - Kästner, L. A1 - Ahmadi, Samim A1 - Jung, P. A1 - Caire, G. A1 - Ziegler, Mathias T1 - Learned block iterative shrinkage thresholding algorithm for photothermal super resolution imaging N2 - Block-sparse regularization is already well known in active thermal imaging and is used for multiple-measurement-based inverse problems. The main bottleneck of this method is the choice of regularization parameters which differs for each experiment. We show the benefits of using a learned block iterative shrinkage thresholding algorithm (LBISTA) that is able to learn the choice of regularization parameters, without the need to manually select them. In addition, LBISTA enables the determination of a suitable weight matrix to solve the underlying inverse problem. Therefore, in this paper we present LBISTA and compare it with state-of-the-art block iterative shrinkage thresholding using synthetically generated and experimental test data from active thermography for defect reconstruction. Our results show that the use of the learned block-sparse optimization approach provides smaller normalized mean square errors for a small fixed number of iterations. Thus, this allows us to improve the convergence speed and only needs a few iterations to generate accurate defect reconstruction in photothermal super-resolution imaging. KW - Thermography KW - Laser KW - Machine learning KW - Optimization KW - Non-destructive testing KW - NDT KW - Neural network KW - Defect reconstruction KW - Block-sparsity KW - Active thermal imaging KW - Regularization KW - Laser thermography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554598 DO - https://doi.org/10.3390/s22155533 SN - 1424-8220 VL - 22 IS - 15 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-55459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Maierhofer, Christiane ED - Drachenberg, T. T1 - Thermische Kontraste - Der Blick hinter die Fassade N2 - Die Thermografie beruht auf der bildlichen Darstellung von Temperaturunterschieden oder auch thermischen Kontrasten an der Oberfläche eines Untersuchungsobjektes. Diese bilden sich nur her-aus, wenn sich das Untersuchungsobjekt gerade erwärmt oder abkühlt. Der Beitrag erklärt mittels eines stark vereinfachten Modells die Entstehung solcher Kontraste als dynamischen Effekt verschiedener Abkühlgeschwindigkeiten. Neben Laborergebnissen werden beispielhaft einige Ergeb-nisse von einem mittelalterlichen Baudenkmal präsentiert, um das Verständnis für die thermografische Inspektion von Fassaden zu vertiefen. T2 - 14. Konservierungswissenschaftliches Kolloquium Berlin Brandenburg CY - Berlin, Germany DA - 12.11.2021 KW - Ablösungen KW - Aktive Thermografie KW - Bauthermografie KW - Metallanker PY - 2021 SN - 978-3-945880-90-6 VL - 61 SP - 104 EP - 119 PB - Hendrik Bäßler CY - Berlin AN - OPUS4-55475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Application of Temperature Compensation Strategies for Ultrasonic Guided Waves to Distributed Sensor Networks N2 - The application of temperature compensation strategies is crucial in structural health monitoring approaches based on guided waves. Actually, the varying temperature influences the performance of the inspection system inducing false alarms or missed detection, with a consequent reduction of reliability and impact on probability of detection (POD). This paper quantitatively describes two different methods to compensate the temperature effect, namely the optimal baseline selection (OBS) and the baseline signal stretch (BSS) extending their application to the case of a distributed sensor networks (DSN). This latter introduces a number of possible data to explore compensation strategies which do not necessarily returns univocal results. Hence, a decision framework is needed, which takes into consideration multiple ultrasonic time traces with different arrival times and amplitude. In detail, the effect of temperature separation between baseline time-traces in OBS are investigated considering multiple couples of sensors employed in the DSN. A combined strategy that uses both OBS and a frequent value warning is introduced to find the more probable temperature with increasing reliability of the assessment. The same procedure is applied using the BSS algorithm. Finally, the use of both approaches is introduced, comparing the capability of the mixed algorithm to correctly sort temperature information from OBS and then apply the BSS combining the frequent value warning to have a unique correction all over the DSN. Theoretical results are compared, using data from two several experiments, which use different frequency analysis with either predominantly A0 mode or S0 mode data or both. The focus is given on the fact that different paths are available in a sensor network and several possible combinations of results are available. Nonetheless, introducing a frequent value warning it is possible to increase the efficiency of the OBS and BSS approaches making use of fewer signal processing algorithms. These confirm that the performance of OBS quantitatively agrees with predictions. In addition, the possibility to combine BSS approached also demonstrates that the use of compensation strategies improves detectability and localization of damage even in a DSN. This result can be used to improve the SHM system reliability, with promising perspectives in increasing POD. T2 - ASME 2022 49th Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE2022) CY - San Diego, CA, USA DA - 25.07.2022 KW - Performance assessment KW - Elastic waves KW - Structural Health Monitoring PY - 2022 AN - OPUS4-55427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reuter, T. A1 - Plotzki, David A1 - Borges de Oliveira, F. A1 - Wohlgemuth, F. A1 - Bauer, F. A1 - Ballach, F. A1 - Kimmig, W. A1 - Wagner, G. A1 - Watzl, C. A1 - Weiß, D. A1 - Hausotte, T. T1 - Numerical measurement uncertainty evaluation for X-ray computed tomography using simulations – A first approach to build a digital twin N2 - The ability of industrial X-ray computed tomography (CT) to scan an object with several internal and external features at once causes increasing adoption in dimensional metrology. In order to evaluate the quality of a measurement value, the task-specific measurement uncertainty has to be determined. Currently, VDI/VDE 2630 part 2.1 gives a guideline to determine the uncertainty of CT measurements experimentally by conducting repeated measurements. This is costly and time-consuming. Thus, the aim is to determine the task-specific measurement uncertainty numerically by simulations (e. g. according to the guide to expression of uncertainty in measurement (GUM) Supplement 1). To achieve that, a digital twin is necessary. This contribution presents a simple first approach how a digital twin can be built. In order to evaluate this approach, a study comparing measurements and simulations of different real CT systems was carried out by determining the differences between the measurement results of the digital twin and of the measurement results of the real-world CT systems. The results have shown a moderate agreement between real and simulated data. To improve on this aspect, a standardized method to characterize CT systems and methods to implement CT parameters into the simulation with sufficient accuracy will be developed. N2 - Die industrielle Röntgencomputertomografie (CT) wird durch ihre Fähigkeit, ein Messobjekt mit unterschiedlichen inneren und äußeren Merkmalen auf einmal zu messen, immer häufiger auch in der dimensionellen Messtechnik eingesetzt. Um die Güte eines Messwertes beurteilen zu können, muss die aufgabenspezifische Messunsicherheit ermittelt werden. Mit der Richtlinie VDI/VDE 2630 Blatt 2.1 kann derzeit die aufgabenspezifische Messunsicherheit von CT-Messungen experimentell durch eine Vielzahl an Wiederholmessungen ermittelt werden. Diese Vorgehensweise ist allerdings kosten- und zeitintensiv. Daher wird die Bestimmung der aufgabenspezifischen Messunsicherheit numerisch durch Simulationen angestrebt (z. B. Leitfaden zur Angabe der Unsicherheit beim Messen (GUM) Supplement 1). Um dieses Ziel zu erreichen, ist es notwendig, einen Digitalen Zwilling von der Messung mit dem verwendeten CT-System zu erstellen. Dieser Beitrag stellt einen ersten Ansatz zur Erstellung eines Digitalen Zwillings vor. Um diesen anschließend zu testen, wurden in einem ersten Test mehrere CT-Scans auf verschiedenen Anlagen durchgeführt und anschließend anhand der verfügbaren Parameter simuliert. Um die Qualität des jeweiligen Digitalen Zwillings einschätzen zu können, wurden die Abweichungen der resultierenden Messwerte von ihren jeweiligen Sollwerten miteinander verglichen. Die Ergebnisse zeigten eine bedingte Übereinstimmung zwischen realen und simulierten Daten. Um diese zu verbessern, wird eine standardisierte Methode zur Charakterisierung der realen CT-Systeme angestrebt. Darüber hinaus sollten Methoden entwickelt werden, die Charakterisierungsparameter in einer Simulationsumgebung hinreichend genau umzusetzen. KW - Computed tomography KW - Measurement uncertainty KW - Simulation KW - Digital twin PY - 2022 DO - https://doi.org/10.1515/teme-2022-0025 SP - 1 EP - 16 PB - De Gruyter CY - Berlin AN - OPUS4-55428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lugovtsova, Yevgeniya T1 - Towards Characterisation of Elastic Constants of Composite Materials by means of Ultrasonic Guided Waves N2 - The availability of non-destructive methods is particularly important for composites, e.g., carbon or glass fiber-reinforced polymers because their properties strongly depend on the manufacturing process and in-service conditions. Composites are mostly used in thin-walled components which are perfectly suited for the characterisation with ultrasonic guided waves (UGWs). In this contribution, we demonstrate sensitivities of UGW to different elastic constants of a composite material. Then we present a characterisation procedure which can be used to in-fer elastic properties. Our approach is based on an inverse procedure in which the numeri-cally calculated dispersion curves are fitted to the measured curves. The acquisition is done by applying a broadband piezoelectric transducer (PZT) to excite various UGW modes and a 3D laser Doppler vibrometer (3D LDV) to record them. Compared to the approaches based on laser excitation, the PZT provides a better signal-to-noise ratio because more energy is brought into the structure. Whereas the 3D LDV compared to a 1D LDV or a PZT allows cap-turing in-plane and out-of-plane components giving more dispersion information for a better characterisation. Since the inverse procedure requires many iterations before elastic prop-erties are retrieved, an efficient tool for the calculation of the dispersion curves is necessary. For this, the Scaled Boundary Finite Element Method is used. All in all, a good agreement be-tween theoretical and experimental curves is demonstrated. T2 - ASME 2022 49th Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE2022) CY - San Diego, CA, USA DA - 25.07.2022 KW - Carbon fibre reinforced polymer KW - Glass fibre reinforced polymer KW - Inverse procedure PY - 2022 AN - OPUS4-55425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Sending and receiving acoustic waves using atmospheric pressure plasmas N2 - Atmospheric pressure plasmas interact in various physical ways with their surroundings. They release heat and generate charge carriers, which leads to two effects. The first effect is the generation of acoustic waves due to heat release, known as the thermoacoustic effect, and the second effect is the perturbation of the resting fluid provoked by the release of charge carriers, called “ionic wind”. The direct connection between the charge carrier production of the discharge arrangement and the surroundings also allows the detection of acoustic waves by tracking the electrical current of the arrangement. This contribution introduces a multi-fluid model approach to describe the acoustic interaction of atmospheric plasmas. In addition, we present experimental results on commercially available and in-house fabricated discharge arrangements for either emitting or receiving acoustic waves. T2 - DAGA 2020 - 46. Jahrestagung für Akustik CY - Stuttgart, Germany DA - 22.03.2022 KW - Luftgekoppelte Ultraschallprüfung KW - Plasma KW - Ultraschallwandler PY - 2022 AN - OPUS4-54616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Laser-based sorting of construction and demolition waste for the circular economy N2 - Closed material cycles and unmixed material fractions are required to achieve high recovery and recycling rates in the building industry. The growing diversity of construction and demolition waste is leading to increasing difficulties in separating the individual materials. Manual sorting involves many risks and dangers for the executing staff and is merely based on obvious, visually detectable differences for separation. An automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) and visual (VIS)/ near-infrared (NIR) spectroscopy. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-containing building materials (gypsum, aerated concrete, etc.). Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic/technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates. First LIBS measurements show promising results in distinguishing various material types. A meaningful validation shall be achieved with further practical samples. Future works will investigate the combination of LIBS and VIS/NIR spectroscopy in a fully automated measurement setup with conveyor belt speeds of 3 m/s. T2 - 6th fib Congress 2022 CY - Oslo, Norway DA - 12.06.2022 KW - LIBS KW - Recycling KW - Construction and demolition waste KW - Sorting PY - 2022 AN - OPUS4-55120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Development of an analysis and testing concept for the evaluation of impact targets in the mechanical safety testing of dangerous goods packagings N2 - The mechanical and geometrical properties of impact targets greatly influence the outcome of a drop test. The International Agreement concerning the International Carriage of Dangerous Goods by Road (ADR) as well as ISO 2248 describe the characteristics of impact targets for drop tests of dangerous goods packagings. According to these regulations, the impact target’s surface needs to be unyielding, under testing conditions non-deformable, flat, and integral with a mass at least 50 times that of the heaviest packaging to be tested. The problem is that many production facilities, especially manufacturers of corrugated fibreboard boxes, do not have their own testing device with the required 50 times mass ratio of the impact target for a regulation compliant drop test during series production. Furthermore, at UN level it is considered necessary to revise these requirements. In the present paper, the impact target requirements are examined in detail and compared with those in other technical areas (e.g., impact target for container for the transport of radioactive materials). A research method is being developed to investigate the dependency between the mass ratio of the packaging and the target as well as the damage resistance of a drop tested package in relation to specific design characteristics. The results are of high relevance for industry purposes and intended to ensure a uniform level of safety assessment for the mechanical testing of dangerous goods packagings. T2 - IAPRI Bangkok 2022, 23rd World Packaging Conference CY - Online meeting DA - 12.06.2022 KW - Corrugated fibreboard boxes KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Structural dynamics PY - 2022 AN - OPUS4-55121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Thermographic super resolution reconstruction using 2D pseudo-random pattern illumination N2 - Thermographic non-destructive testing is based on the interaction of thermal waves with inhomogeneities. The propagation of thermal waves from the heat source to the inhomogeneity and to the detection surface according to the thermal diffusion equation leads to the fact that two closely spaced defects can be incorrectly detected as one defect in the measured thermogram. In order to break this spatial resolution limit (super resolution), the combination of spatially structured heating and numerical methods of compressed sensing can be used. The improvement of the spatial resolution for defect detection then depends in the classical sense directly on the number of measurements. Current practical implementations of this super resolution detection still suffer from long measurement times, since not only the achievable resolution depends on performing multiple measurements, but due to the use of single spot laser sources or laser arrays with low pixel count, also the scanning process itself is quite slow. With the application of most recent high-power digital micromirror device (DMD) based laser projector technology this issue can now be overcome. T2 - ICPPP21: International Conference on Photoacoustic and Photothermal Phenomena CY - Bled, Slovenia DA - 19.06.2022 KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Internal defects KW - DMD KW - DLP PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-551224 UR - https://indico.ung.si/event/5/contributions/237/ AN - OPUS4-55122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Das Themenfeldprojekt SealWasteSafe im Überblick N2 - Das Projekt SealWasteSafe verbessert Werkstofftechnik, Prüfverfahren und Überwachungsmethoden für sichere Verschlussbauwerke in Endlagern. Dieser Überblick fasst die laufenden Arbeiten in folgenden Bereichen zusammen: 1) Materialentwicklung und Dauerhaftigkeit; 2) Überwachung; 3) Inspektion. T2 - Online-Workshop „Dauerhafte Verschlussbauwerke für Endlager“ CY - Online meeting DA - 14.02.2022 KW - SealWasteSafe KW - Salzbeton KW - Verschlussbauwerke KW - Monitoring KW - Inspektion KW - Ultraschall PY - 2022 AN - OPUS4-55089 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Effner, Ute T1 - Ultraschall-Messungen an in-situ-Abdichtbauwerken mit neu entwickelten Messtechniken N2 - Neue Ultraschall-Messsysteme (LAUS, Bohrlochsonde) haben ihre Funktionstüchtigkeit unter Beweis gestellt. Ergebnisse aus den Messungen konnten verifiziert werden. Standard-Mess- und –Auswerteverfahren müssen für Spritzbeton weiterentwickelt und angepasst werden. Mit sämtlichen Messmethoden konnten großflächige Risse detektiert werden. Messungen mit der Bohrlochsonde und LAUS sind zur Qualitätssicherung geeignet. T2 - Workshop zum TFP-SealWasteSafe CY - Online meeting DA - 14.02.2022 KW - Abdichtbauwerk / Verschlussbauwerk KW - Zerstörungsfreie Prüfung KW - Ultraschall-Echoverfahren PY - 2022 AN - OPUS4-55104 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hirschberg, L. A1 - Bake, Friedrich A1 - Knobloch, K. A1 - Hulshoff, S. A1 - Hirschberg, A. T1 - Experimental investigations of indirect noise due to modulation of axial vorticity and entropy upstream of a choked nozzle N2 - An experimental cold-gas study of the response of a choked convergent–divergent nozzle to swirl perturbations is presented. The perturbations were obtained by means of upstream unsteady tangential injections into initially steady flows with different values of steady background swirl. The swirl perturbations induced changes in the axial mass-flow rate, due to either their ingestion or evacuation by the nozzle. This in turn caused a downstream acoustic response. For low-intensity background swirl the responses were found to be similar to those obtained without steady background swirl. Perturbations of a high-intensity background swirl led to different effects. For long injection times, the negative mass-flow rate modulation occurred in two stages. The first stage was similar to that of the background-swirl free case. The second stage occurred after a short time delay, and induced a much stronger negative acoustic response. This unexpected behavior suggests that a significant part of the tangentially injected fluid flows upstream inducing an accumulation of swirl, which is – after tangential injection is ceased – suddenly cleared out through the nozzle. A scaling rule for the amplitudes of these acoustic responses is reported. Furthermore, quasi-steady models, based on steady-state measurements are proposed. These models predict the downstream acoustic response amplitude within a factor two. Additionally, preliminary empirical evidence of the effect of swirl on the downstream acoustic response due to the interaction of entropy patches with a choked nozzle is reported. This was obtained by comparison of sound produced by abrupt radial or tangential sonic injection, upstream from the choked nozzle, of air from a reservoir at room temperature to that from a reservoir with a higher stagnation temperature. Because the mass flow through the nozzle does not increase instantaneously, the injected higher-enthalpy air accumulates upstream of the injection-port position in the main flow. This eventually induces a large downstream acoustic pulse when tangential injection is interrupted. The magnitude of the resulting sound pulse can reach that of a quasi-steady response of the nozzle to a large air patch with a uniform stagnation temperature equal to that of the upstream-injected heated air. This hypothesis is consistent with the fact that the initial indirect-sound pulse is identical to one obtained with unheated air injection. The authors posit that – given all of the insight gleaned from them in this case – acoustic measurements of indirect sound appear to be a potentially useful diagnostic tool. KW - Aeroacoustics KW - Indirect combustion noise KW - Vorticity noise KW - Entropy noise KW - Swirl PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548331 DO - https://doi.org/10.1016/j.jsv.2022.116989 SN - 0022-460X VL - 532 SP - 1 EP - 22 PB - Elsevier Ltd. AN - OPUS4-54833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lecompagnon, Julien A1 - Ahmadi, Samim A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias T1 - Thermographic detection of internal defects using 2D photothermal super resolution reconstruction with sequential laser heating N2 - Thermographic photothermal super resolution reconstruction enables the resolution of internal defects/inhomogeneities below the classical limit, which is governed by the diffusion properties of thermal wave propagation. Based on a combination of the application of special sampling strategies and a subsequent numerical optimization step in post-processing, thermographic super resolution has already proven to be superior to standard thermographic methods in the detection of one-dimensional defect/inhomogeneity structures. In our work, we report an extension of the capabilities of the method for efficient detection and resolution of defect cross sections with fully two-dimensional structured laser-based heating. The reconstruction is carried out using one of two different algorithms that are proposed within this work. Both algorithms utilize the combination of several coherent measurements using convex optimization and exploit the sparse nature of defects/inhomogeneities as is typical for most nondestructive testing scenarios. Finally, the performance of each algorithm is rated on reconstruction quality and algorithmic complexity. The presented experimental approach is based on repeated spatially structured heating by a high power laser. As a result, a two-dimensional sparse defect/inhomogeneity map can be obtained. In addition, the obtained results are compared with those of conventional thermographic inspection methods that make use of homogeneous illumination. Due to the sparse nature of the reconstructed defect/inhomogeneity map, this comparison is performed qualitatively. KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Internal defects PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548351 DO - https://doi.org/10.1063/5.0088102 SN - 1089-7550 VL - 131 IS - 18 SP - 1 EP - 12 PB - AIP Publishing AN - OPUS4-54835 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gaal, Mate T1 - Sending and receiving acoustic waves using atmospheric pressure plasmas N2 - Atmospheric pressure plasmas interact in various physical ways with their surroundings. They release heat and generate charge carriers, which leads to two effects. The first effect is the generation of acoustic waves due to heat release, known as the thermoacoustic effect, and the second effect is the perturbation of the resting fluid provoked by the release of charge carriers, called “ionic wind”. The direct connection between the charge carrier production of the discharge arrangement and the surroundings also allows the detection of acoustic waves by tracking the electrical current of the arrangement. This contribution introduces a multi-fluid model approach to describe the acoustic interaction of atmospheric plasmas. In addition, we present experimental results on commercially available and in-house fabricated discharge arrangements for either emitting or receiving acoustic waves. T2 - DAGA 2022 - 48. Jahrestagung für Akustik CY - Stuttgart, Germany DA - 21.03.2022 KW - Plasma acoustics KW - Atmospheric pressure discharges KW - Ait-coupled ultrasound PY - 2022 SN - 978-3-939296-20-1 VL - 48 SP - 923 EP - 926 CY - Berlin AN - OPUS4-54681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Prozessüberwachung in der additiven Fertigung von Metallen (PBF-LB /M) mittels TT und ET N2 - Durch die additive Fertigung ergeben sich durch die nun mögliche wirtschaftliche Fertigung hochgradig individueller und komplexer metallischer Bauteile in kleinen Stückzahlen bis hinunter zum Einzelstück für viele Industriebereiche ganz neue Möglichkeiten. Gleichzeitig entstehen jedoch neue Herausforderungen im Bereich der Qualitätssicherung, da sich auf statistischen Methoden beruhende Ansätze nicht anwenden lassen, ohne wiederum die Vorteile der Fertigung massiv einzuschränken. Eine mögliche Lösung für dieses Problem liegt in der Anwendung verschiedener In-situ-Überwachungstechniken während des Bauprozesses. Jedoch sind nur wenige dieser Techniken kommerziell verfügbar und noch nicht so weit erforscht, dass die Einhaltung strenger Qualitäts- und Sicherheitsstandards gewährleistet werden kann. In diesem Beitrag stellen wir die Ergebnisse einer Studie über mittels L-PBF gefertigte Probekörper aus der Nickelbasis-Superlegierung Haynes 282 vor, bei denen die Bildung von Defekten durch lokale Variationen der Prozessparameter wie der Laserleistung provoziert wurde. Die Proben wurden in-situ mittels Thermographie, optischer Tomographie, Schmelzbadüberwachung und Wirbelstromprüfung sowie ex-situ mittels Computertomographie (CT) überwacht, mit dem Ziel, die Machbarkeit und die Aussichten der einzelnen Methoden für die zuverlässige Erkennung der Bildung relevanter Defekte zu bewerten. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Thermografie KW - Additive Fertigung KW - Thermography PY - 2022 AN - OPUS4-55851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Monitoring of PBF-LB/M by thermography, optical tomography, melt-pool-monitoring and eddy current N2 - The formation of defects such as keyhole pores is a major challenge for the production of metal parts by Laser Powder Bed Fusion (LPBF). The LPBF process is characterized by a large number of influencing factors which can be hard to quantify. Machine Learning (ML) is a prominent tool to predict the outcome of complex processes on the basis of different sensor data. In this study, a ML model for defect prediction is created using thermographic image features as input data. As a reference, the porosity information calculated from an x-ray Micro Computed Tomography (µCT) scan of the produced specimen is used. Physical knowledge about the keyhole pore formation is incorporated into the model to increase the prediction accuracy. From the prediction result, the quality of the input data is evaluated and future demands on in-situ monitoring of LPBF processes are formulated. T2 - AM Bench 2022 CY - Bethesda, Washingthon DC, USA DA - 15.08.2022 KW - Additive Manufacturing KW - Thermography KW - Additive Fertigung KW - Thermografie PY - 2022 AN - OPUS4-55854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Dual functionality of wavelength scanning coherent optical time domain reflectometer N2 - Wavelength scanning coherent optical time domain reflectometer (WS-COTDR) is a good candidate to spatially resolve the environmental information at comparatively low frequency. This paper reveals it can also work as a traditional optical time domain reflectometer (OTDR) to identify Fresnel reflection by averaging the obtained signal over the wavelength scanning range. Simultaneous distributed vibration sensing and a traditional OTDR measurement are experimentally demonstrated using the WS-COTDR system. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Structural health monitoring KW - Distributed fiber sensing KW - Acoustic sensing PY - 2023 DO - https://doi.org/10.1117/12.2678098 VL - 12643 SP - 1 EP - 4 PB - SPEI AN - OPUS4-57590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Dual-functionality of WS-COTDR for ground movement monitoring N2 - Wavelength scanning coherent optical time domain reflectometer (WS-COTDR) is a good candidate to spatially resolve the environmental information at comparatively low frequency. This paper reveals it can also work as a traditional optical time domain reflectometer (OTDR) to identify Fresnel reflection by averaging the obtained signal over the wavelength scanning range. Simultaneous distributed vibration sensing and a traditional OTDR measurement are experimentally demonstrated using the WS-COTDR system. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Distributed fiber sensing KW - Acoustic sensing KW - Structural health monitoring PY - 2023 AN - OPUS4-57591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian A1 - Wosniok, Aleksander A1 - Nöther, N. A1 - Schaller, M. B. T1 - POF-based digital I-OFDR for strain detection in road construction N2 - We report on the development of a field-proven distributed fiber optic sensing system for structural health monitoring in road construction and civil engineering. The system is based on a cost-efficient digital incoherent optical frequency domain reflectometry (I-OFDR) for distributed strain detection along a polymer optical fiber. In this method, the strain-induced backscatter increase in a graded-index multimode perfluorinated polymer optical fiber (PF-POF) is determined by measuring the complex transfer function of the sensing fiber using a compact digital data acquisition unit. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Digital I-OFDR KW - Perfluorinated polymer optical fiber KW - Smart geosynthetics KW - Structural health monitoring KW - Road construction KW - Civil engineering PY - 2023 DO - https://doi.org/10.1117/12.2678436 SP - 1264326-1 PB - SPIE AN - OPUS4-57592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur T1 - Robot-assisted laser thermography for surface breaking crack detection on complex shaped components N2 - Laser thermography using a focused (spot or line) beam has proved to be effective for detection of surface breaking cracks on planar samples. In this work, we use the same principle, but applied to complex shaped components, like a rail cross-section, a gear, and a gas turbine blade. We use a six-axis robot to move the sample in-front of our thermographic setup. Several scanning-path and thermographic parameters are explored: scanning speed, density of points in each scanning slice, laser power, camera framerate. Additionally, we explore semi-automatic evaluation algorithms for crack detection, as well as 2D-to-3D registration of the found indications. T2 - SPIE Future Sensing Technologies 2023 CY - Yokohama, Japan DA - 18.04.2023 KW - Flying line thermography KW - Crack-detection algorithms PY - 2023 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/12327/1232715/Robot-assisted-infrared-thermography-for-surface-breaking-crack-detection-on/10.1117/12.2666757.short AN - OPUS4-57594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Phased-Array-Prüfköpfe für luftgekoppelte Ultraschallprüfung auf Basis von zellulären Kunststoffen N2 - Luftgekoppelte Ultraschallprüfung setzt sich immer häufiger gegen die konventionelle Ultraschallprüfung von Leichtbaukomponenten durch, und zwar in vielen Industriezweigen von der Holzindustrie bis zur Luftfahrt. aWährend die Phased-Array-Technik mittlerweile zu dem industriellen Standard im Bereich der Prüfung mit Ankopplung gehört, wird luftgekoppelte Ultraschallprüfung meist mit zwei Wandlern in Durchschallung durchgeführt. Deswegen werden Vorteile der Phased-Array-Technik wie beispielsweise elektronische Fokussierung oder Schwenkung des Einschallwinkels für luftgekoppelte Prüfung selten genutzt. In diesem Beitrag werden die laufenden Arbeiten an der Entwicklung eines neuen Phased-Array-Geräts vorgestellt, mit dem Schwerpunkt an der Charakterisierung der Prüfköpfe und ihrer Schallfelder. Das Gerät besteht aus einem linearen Phased-Array-Prüfkopf, einer Sende- und einer Empfangseinheit. Die Hauptinnovation unserer Arbeit ist die Anwendung von zellulären Kunststoffen für den Bau eines Arrays, wobei der Sender mit Hochspannung von ca. 1500 V angeregt wird. Geladene zelluläre Polymere werden auch Ferroelektrete oder Piezoelektrete genannt. Sie weisen einen sehr niedrigen Elastizitätsmodul und dadurch eine niedrige akustische Impedanz auf, so dass auf den Einbau von Anpassschichten verzichtet werden kann. Eine sehr niedrige mechanische Kreuzkopplung bei Ferroelektreten ermöglicht eine unabhängige Anregung einzelner Elemente, was bei Piezokompositen deutlich schwieriger wäre. Die Entwicklung der Array-Prüfköpfe wurde durch Berechnungen des Schallfeldes unterstützt, die auf Punktquellensynthese basieren. Die beabsichtigte Anwendung von Phased-Array-Prüfköpfen und des Prüfsystems sind die Durchschallung mit Fokussierung, elektronischer Scan und die Schwenkung des Einschallwinkels zur Anregung von geführten Wellen, angewandt an carbonfaserverstärkten Kunststoffen und ähnlichen Materialien. Die Anwendung von geführten Wellen bietet die Perspektive, Bauteile mit einseitiger Zugänglichkeit zu prüfen. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Ferroelektret KW - Ultraschallwandler KW - Phased Array PY - 2023 AN - OPUS4-57609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Revisiting Environmental Sensing Nodes: Lessons Learned and Way Forward N2 - Setting up sensors for the purpose of environmental monitoring should be a matter of days, but often drags over weeks or even months, preventing scientists from doing real research. Additionally, the newly developed hardware and software solutions are often reinventing existing wheels. In this short paper, we revisit the design of our environmental sensing node that has been monitoring industrial areas over a span of two years. We share our findings and lessons learned. Based on this, we outline how a new generation of sensing node(s) can look like. T2 - SMSI 2023 Conference Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Sensing node KW - Sensor network KW - Environmental monitoring KW - Low-cost KW - LoRaWAN PY - 2023 AN - OPUS4-57455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valdestilhas, Andre A1 - Bayerlein, Bernd A1 - Moreno Torres, Benjami A1 - Zia, Ghezal Ahmad Jan A1 - Muth, Thilo T1 - The Intersection Between Semantic Web and Materials Science N2 - The application and benefits of Semantic Web Technologies (SWT) for managing, sharing, and (re-)using of research data are demonstrated in implementations in the field of Materials Science and Engineering (MSE). However, a compilation and classification are needed to fully recognize the scattered published works with its unique added values. Here, the primary use of SWT at the interface with MSE is identified using specifically created categories. This overview highlights promising opportunities for the application of SWT to MSE, such as enhancing the quality of experimental processes, enriching data with contextual information in knowledge graphs, or using ontologies to perform specific queries on semantically structured data. While interdisciplinary work between the two fields is still in its early stages, a great need is identified to facilitate access for nonexperts and develop and provide user-friendly tools and workflows. The full potential of SWT can best be achieved in the long term by the broad acceptance and active participation of the MSE community. In perspective, these technological solutions will advance the field of MSE by making data FAIR. Data-driven approaches will benefit from these data structures and their connections to catalyze knowledge generation in MSE. KW - Linked open data KW - Materials science KW - Ontology KW - Semantic web PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575506 DO - https://doi.org/10.1002/aisy.202300051 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-57550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Hufschläger, Daniel A1 - Gohlke, Dirk A1 - Weise, Matthias A1 - Ilse, D. A1 - Hillger, W. A1 - Szewieczek, A. T1 - Thermoakustische und Ferroelektret-Wandler als Phased-Array-Sender für luftgekoppelte Ultraschallprüfung N2 - Die üblichen Verfahren der zerstörungsfreien Prüfung mit Ultraschall basieren auf der Verwendung von flüssigen Koppelmitteln. Luftgekoppelte Prüfung setzt sich gegen die konventionellen Verfahren durch, wenn die Flüssigkeit nicht erwünscht oder den Prüfling gar beschädigen kann. Zwei Technologien für Erzeugung von Ultraschallsignalen sind vielversprechend: thermoakustische Wandler und Ferroelektret-Wandler. Basierend auf diesen beiden Technologien wurden Array-Sender gebaut und in diesem Beitrag miteinander verglichen. Thermoakustische Wandler basieren auf Dünnschichttechnologie und bieten eine resonanzfreie Erzeugung von Ultraschall. Sie bestehen aus einer dünnen elektrisch leitenden Schicht und werden mit kurzen elektrischen Pulsen angeregt. Die Erhöhung der thermischen Energie führt zur Erzeugung von akustischen Wellen in der umgebenden Luft. Bei Ferroelektret-Wandlern handelt es sich um polarisierte zelluläre Kunststoffe, die für den Bau eines Array-Senders besonders gut geeignet sind. Einige Ferroelektrete weisen eine hervorragende an Luft angepasste akustische Impedanz auf, so dass auf den Einsatz von Anpassschichten verzichtet werden kann. Ein sehr niedriges mechanisches Übersprechen zwischen einzelnen Elementen ermöglicht eine unabhängige Anregung einzelner Elemente, was bei Piezokompositen deutlich schwieriger wäre. Mit der Phased-Array-Technik können elektronische Fokussierung oder Schwenkung des Einschallwinkels für eine luftgekoppelte Prüfung genutzt werden. Die Schallfelder von diesen beiden Technologien wurden berechnet, gemessen und miteinander verglichen. Die Vorteile und Nachteile der beiden Technologien werden dargestellt. T2 - DAGA 2023 Jahrestagung für Akustik CY - Hamburg, Germany DA - 06.03.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Thermoakustik KW - Ferroelektret KW - Phased Array PY - 2023 UR - https://pub.dega-akustik.de/DAGA_2023 SN - 978-3-939296-21-8 SP - 1594 EP - 1597 AN - OPUS4-57554 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Thermoakustische und Ferroelektret-Wandler als Phased-Array-Sender für luftgekoppelte Ultraschallprüfung N2 - Die üblichen Verfahren der zerstörungsfreien Prüfung mit Ultraschall basieren auf der Verwendung von flüssigen Koppelmitteln. Luftgekoppelte Prüfung setzt sich gegen die konventionellen Verfahren durch, wenn die Flüssigkeit nicht erwünscht oder den Prüfling gar beschädigen kann. Zwei Technologien für Erzeugung von Ultraschallsignalen sind vielversprechend: thermoakustische Wandler und Ferroelektret-Wandler. Basierend auf diesen beiden Technologien wurden Array-Sender gebaut und in diesem Beitrag miteinander verglichen. Thermoakustische Wandler basieren auf Dünnschichttechnologie und bieten eine resonanzfreie Erzeugung von Ultraschall. Sie bestehen aus einer dünnen elektrisch leitenden Schicht und werden mit kurzen elektrischen Pulsen angeregt. Die Erhöhung der thermischen Energie führt zur Erzeugung von akustischen Wellen in der umgebenden Luft. Bei Ferroelektret-Wandlern handelt es sich um polarisierte zelluläre Kunststoffe, die für den Bau eines Array-Senders besonders gut geeignet sind. Einige Ferroelektrete weisen eine hervorragende an Luft angepasste akustische Impedanz auf, so dass auf den Einsatz von Anpassschichten verzichtet werden kann. Ein sehr niedriges mechanisches Übersprechen zwischen einzelnen Elementen ermöglicht eine unabhängige Anregung einzelner Elemente, was bei Piezokompositen deutlich schwieriger wäre. Mit der Phased-Array-Technik können elektronische Fokussierung oder Schwenkung des Einschallwinkels für eine luftgekoppelte Prüfung genutzt werden. Die Schallfelder von diesen beiden Technologien wurden berechnet, gemessen und miteinander verglichen. Die Vorteile und Nachteile der beiden Technologien werden dargestellt. T2 - DAGA 2023 Jahrestagung für Akustik CY - Hamburg, Germany DA - 06.03.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Thermoakustik KW - Ferroelektret KW - Phased Array PY - 2023 AN - OPUS4-57555 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Hufschläger, Daniel A1 - Gohlke, Dirk A1 - Weise, Matthias A1 - Ilse, D. A1 - Hillger, W. A1 - Szewieczek, A. T1 - Phased-Array-Prüfköpfe für luftgekoppelte Ultraschallprüfung auf Basis von zellulären Kunststoffen N2 - Luftgekoppelte Ultraschallprüfung setzt sich immer häufiger gegen die konventionelle Ultraschallprüfung von Leichtbaukomponenten durch, und zwar in vielen Industriezweigen von der Holzindustrie bis zur Luftfahrt. Während die Phased-Array-Technik mittlerweile zu dem industriellen Standard im Bereich der Prüfung mit Ankopplung gehört, wird luftgekoppelte Ultraschallprüfung meist mit zwei Wandlern in Durchschallung durchgeführt. Deswegen werden Vorteile der Phased-Array-Technik wie beispielsweise elektronische Fokussierung oder Schwenkung des Einschallwinkels für luftgekoppelte Prüfung selten genutzt. In diesem Beitrag werden die laufenden Arbeiten an der Entwicklung eines neuen Phased-Array-Geräts vorgestellt, mit dem Schwerpunkt an der Charakterisierung der Prüfköpfe und ihrer Schallfelder. Das Gerät besteht aus einem linearen Phased-Array-Prüfkopf, einer Sende- und einer Empfangseinheit. Die Hauptinnovation unserer Arbeit ist die Anwendung von zellulären Kunststoffen für den Bau eines Arrays, wobei der Sender mit Hochspannung von ca. 1500 V angeregt wird. Geladene zelluläre Polymere werden auch Ferroelektrete oder Piezoelektrete genannt. Sie weisen ein sehr niedriges Elastizitätsmodul und dadurch eine niedrige akustische Impedanz auf, so dass auf den Einbau von Anpassschichten verzichtet werden kann. Eine sehr niedrige mechanische Kreuzkopplung bei Ferroelektreten ermöglicht eine unabhängige Anregung einzelner Elemente, was bei Piezokompositen deutlich schwieriger wäre. Die Entwicklung der Array-Prüfköpfe wurde durch Berechnungen des Schallfeldes unterstützt, die auf Punktquellensynthese basieren. Die beabsichtigte Anwendung von Phased-Array-Prüfköpfen und des Prüfsystems sind die Durchschallung mit Fokussierung, elektronischer Scan und die Schwenkung des Einschallwinkels zur Anregung von geführten Wellen, angewandt an carbonfaserverstärkten Kunststoffen und ähnlichen Materialien. Die Anwendung von geführten Wellen bietet die Perspektive, Bauteile mit einseitiger Zugänglichkeit zu prüfen. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Ferroelektret KW - Ultraschallwandler KW - Phased Array PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575564 SP - 1 EP - 6 AN - OPUS4-57556 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Thermoakustische Gruppenstrahler: Theorie und Anwendungen N2 - Bei der Prüfung von Werkstücken mit empfindlichen Oberflächen oder auch hydrophilen Werkstoffen sind traditionelle ultraschallbasierte zerstörungsfreie Prüfmethoden wie die Kontakttechnik oder die Tauchtechnik in vielen Anwendungsfällen aufgrund der Flüssigkeitsankopplung nicht anwendbar. Die luft-gekoppelte Ultraschallprüfung umgeht diese Problematik und eröffnet neue Prüfszenarien. Derzeit werden zwei Varianten der Schallerzeugung als vielversprechend angesehen: ferroelektrische Folien und thermoakustische Dünnschichtwandler. Thermoakustische Wandler ermöglichen die resonanzfreie Erzeugung von Ultraschall und somit kurze zeitliche Impulse sowie eine sehr breitbandige Anregung. Durch die Verwendung von gekrümmten Substraten ist sowohl eine Herstellung von planaren als auch fokussierten Wandlern möglich. Dieser Beitrag präsentiert die letzten Forschungsergebnisse im Bezug auf thermoakustischen Wandlern, welche derzeit in einen thermoakustischen Gruppenstrahler münden. Gruppenstrahler erlauben die simultane Änderung des Einschallwinkels, sowie die Verschiebung des Fokuspunktes während der Verwendung. Durch die Verbindung beider Schlüsseltechnologien, der thermoakustischen Anregung und des Gruppenstrahlerprinzips, wird das Spektrum der klassischen ZfP-Anwendungen, sowie moderner Ansätze wie der Anregung von geführten Wellen oder der Strukturüberwachung erheblich erweitert und bereichert. Dabei soll innerhalb dieses Beitrages auf die Modellierung des Schallfeldes, die elementweise Charakterisierung und verschiedene Anwendungsszenarien eingegangen werden. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Thermoakustik KW - Ultraschallwandler KW - Phased Array PY - 2023 AN - OPUS4-57558 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hufschläger, Daniel A1 - Gohlke, Dirk A1 - Weise, Matthias A1 - Bente, K. A1 - Gaal, Mate T1 - Thermoakustische Gruppenstrahler: Theorie und Anwendungen N2 - Bei der Prüfung von Werkstücken mit empfindlichen Oberflächen oder auch hydrophilen Werkstoffen sind traditionelle ultraschallbasierte zerstörungsfreie Prüfmethoden wie die Kontakttechnik oder die Tauchtechnik in vielen Anwendungsfällen aufgrund der Flüssigkeitsankopplung nicht anwendbar. Die luft-gekoppelte Ultraschallprüfung umgeht diese Problematik und eröffnet neue Prüfszenarien. Derzeit werden zwei Varianten der Schallerzeugung als vielversprechend angesehen: ferroelektrische Folien und thermoakustische Dünnschichtwandler. Thermoakustische Wandler ermöglichen die resonanzfreie Erzeugung von Ultraschall und somit kurze zeitliche Impulse sowie eine sehr breitbandige Anregung. Durch die Verwendung von gekrümmten Substraten ist sowohl eine Herstellung von planaren als auch fokussierten Wandlern möglich. Dieser Beitrag präsentiert die letzten Forschungsergebnisse im Bezug auf thermoakustischen Wandlern, welche derzeit in einen thermoakustischen Gruppenstrahler münden. Gruppenstrahler erlauben die simultane Änderung des Einschallwinkels, sowie die Verschiebung des Fokuspunktes während der Verwendung. Durch die Verbindung beider Schlüsseltechnologien, der thermoakustischen Anregung und des Gruppenstrahlerprinzips, wird das Spektrum der klassischen ZfP-Anwendungen, sowie moderner Ansätze wie der Anregung von geführten Wellen oder der Strukturüberwachung erheblich erweitert und bereichert. Dabei soll innerhalb dieses Beitrages auf die Modellierung des Schallfeldes, die elementweise Charakterisierung und verschiedene Anwendungsszenarien eingegangen werden. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Luftgekoppelte Ultraschallprüfung KW - Thermoakustik KW - Ultraschallwandler KW - Phased Array PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575599 SP - 1 EP - 6 AN - OPUS4-57559 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, M. A1 - Casperson, Ralf A1 - Baensch, F. T1 - Ein Überblick über die Normung in der zerstörungsfreien Prüfung N2 - Normung und Standardisierung in der zerstörungsfreien Prüfung finden auf nationaler, europäischer und internationaler Ebene statt. Durch die Übernahme von Leitungsfunktionen in diesen Gremien kann ein deutlicher steuernder Einfluss auf Themen und Inhalte der Normen genommen werden. Unabdingbar für den Erfolg ist zusätzlich das persönliche Engagement der Fachexpert*innen in den nationalen Gremien und den europäischen und internationalen Arbeitsgruppen. Denn wer nicht normt wird genormt und muss letztlich Regeln verwenden, die andere entsprechend ihrer eigenen Interessen gestalten. Voraussetzung für die Teilnahme in europäischen und internationalen Normungsgremien ist die Mitwirkung in den entsprechenden nationalen Spiegelgremien der nationalen Normungsinstitute, welche die europäischen und internationalen Aktivitäten spiegeln und die Fachexperten für die Mitarbeit autorisieren. Gezeigt werden die relevante Gremienstruktur auf internationaler Ebene (ISO/TC 135 “Non-destructive testing”, ISO/TC 44/SC 5 “Testing and inspection of welds”), auf europäischer Ebene (CEN/TC 138 “Zerstörungsfreie Prüfverfahren”), die Struktur der nationalen deutschen Spiegelgremien, das Zusammenspiel der Gremien, und die Einflussmöglichkeiten. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Normung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575759 UR - https://jahrestagung.dgzfp.de/Portals/jt2023/bb/P4.pdf VL - 2023 SP - 1 EP - 6 PB - DGZfP CY - Berlin AN - OPUS4-57575 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Akustisches SpRK Monitoring mit SEA und verteilten faseroptischen Sensoren N2 - Von Hand erzeugte Spanndrahtbrüche in einem BTE-Brückenträger wurden mit Schallemissionsanalyse und verteilter faseroptischer akustischer Sensorik detektiert bzw. gemessen. Eigenheiten und Ergebnisse der beiden Methoden werden dargestellt und ihre Performance verglichen. T2 - 12. Symposium "Experimentelle Untersuchungen von Baukonstruktionen" (SEUB) CY - Dresden, Germany DA - 01.06.2023 KW - Verteilte faseroptische akustische Sensorik KW - DAS KW - Brückenmonitoring KW - Spanndrahtbruchdetektion KW - Schallemissionsanalyse KW - SEA PY - 2023 AN - OPUS4-57580 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Xu, R. A1 - Hicke, Konstantin A1 - Chruscicki, Sebastian A1 - Marx, S. ED - Curbach, M. ED - Marx, S. ED - Scheerer, S. ED - Hampel, T. T1 - Akustisches SpRK-Monitoring mit SEA und verteilten faseroptischen Sensoren N2 - Im vorliegenden Bericht wurde untersucht, Spanndrahtbrüche in einem Brückenträger sowohl mittels Schallemissionsanalyse (SEA) als auch mit (eingebetteter) verteilter faseroptischer akustischer Sensorik (DAS) zu erkennen. Die Ergebnisse zeigen, dass die Bruchsignale anhand beider Messverfahren detektiert werden können. Die jeweils detektierten Drahtbrüche werden miteinander verglichen. Durch eine Gegenüberstellung werden SEA und DAS detailliert dargestellt. T2 - 12. Symposium "Experimentelle Untersuchungen von Baukonstruktionen" (SEUB) CY - Dresden, Germany DA - 01.06.2023 KW - Verteilte faseroptische akustische Sensorik KW - DAS KW - Brückenmonitoring KW - Spanndrahtbruchdetektion KW - Schallemissionsanalyse KW - SEA PY - 2023 SN - 978-3-86780-740-1 SN - 1613-6934 VL - 67 SP - 136 EP - 147 PB - Technische Universität Dresden - Fakultät Bauingenieurwesen CY - Dresden AN - OPUS4-57581 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - ɸgOTDR utilizing Geometric Phase for Earthquake Monitoring N2 - Geometric phase measured per beat period1 in a ɸ-OTDR based on coherent heterodyne detection2 is used to measure strain3, instead of the traditionally measured dynamic phase. The new setup is referred to as a ɸgOTDR. Results are verified using a piezo-electric transducer inline a fiber-undertest. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Geometric Phase KW - Distributed Fiber Optic Sensor KW - Coherent Heterodyne PY - 2023 AN - OPUS4-57607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ monitoring of the laser powder bed fusion process by thermography, optical tomography and melt pool monitoring for defect detection N2 - For the wide acceptance of the use of additive manufacturing (AM), it is required to provide reliable testing methods to ensure the safety of the additively manufactured parts. A possible solution could be the deployment of in-situ monitoring during the build process. However, for laser powder bed fusion using metal powders (PBF-LB/M ) only a few in-situ monitoring techniques are commercially available (optical tomography, melt pool monitoring) but not researched to an extent that allows to guarantee the adherence to strict quality and safety standards. In this contribution, we present results of a study of PBF-LB/M printed parts made of the nickel-based superalloy Haynes 282. The formation of defects was provoked by local variations of the process parameters and monitored by thermography, optical tomography and melt pool monitoring. Afterwards, the defects were characterized by computed tomography (CT) to identify the detection limits of the used in-situ techniques. T2 - LiM Conference 2023 - Lasers in Manufacturing CY - Munich, Germany DA - 26.06.2023 KW - Thermography KW - High temperature alloys KW - Additive Manufacturing KW - PBF-LB/M PY - 2023 AN - OPUS4-57947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yilmaz, Bengisu A1 - Heimann, Jan A1 - Mustapha, Samir A1 - Charmi, Amir A1 - Prager, Jens T1 - Guided wave ultrasonic features in composite overwrapped pressure vessels towards digital twin N2 - The digitalization of quality control processes and the underlying data infrastructures for safety relevant components, such as hydrogen pressure vessels, plays a significant role in the transition towards Industry 4.0. In the current safety regulations for hydrogen pressure vessels, there is no established concept for structural health monitoring. The development of a reliable structural health monitoring methodology for monitoring the structural integrity of pressure vessels enables a fast-forward transition from personnel- and costintensive recurring inspections, a.k.a. periodic maintenance, to predictive maintenance. In the work presented; we investigated the application of ultrasonic guided wave propagation to monitor and assess the condition of Type IV composite overwrapped pressure vessel (COPV). A sensor network of fifteen piezo-electric wafers is placed on the carbon fibre reinforced composite cylinder. Five different artificial damage configurations are created by gluing two different weight blocks on three different locations. The database containing measured guided wave data sets is enriched by two different boundary conditions. We utilized an open-source software, openBIS labnotebook, to store and analyse experimental datasets. The guided wave ultrasonic signals were investigated and analysed by using commonly used ultrasonic features (e.g., amplitude, frequency, time of flight) as well as non-traditional time-series features (kurtosis, skewness, variance). The features were used to calculate damage index and the detection performance for the results has been evaluated. The results suggest that both traditional and non-traditional features assume significant importance in artificial damage detection. The future works will additionally involve the impacts of operational conditions, such as periodic pressure variations temperature loadings as well as material degradations. T2 - European Conference on Non-Destructive Testing (ECNDT) 2023 CY - Lisbon, Portugal DA - 03.07.2023 KW - NDT4.0 KW - CComposite overwrapped pressure vessels KW - Structural health monitoring KW - Ultrasonic guided waves KW - Predictive maintenance PY - 2023 AN - OPUS4-57950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Thermographic Detection of Internal Defects using Photothermal Super Resolution Reconstruction and 2D structured Illumination Patterns N2 - For a long time, the rule of thumb for active thermography as a non-destructive testing method was that the resolution of internal defects/inhomogeneities is limited to a ratio of defect depth/defect size ≤ 1. This is due to the diffusive nature of thermal conduction in solids. So-called super resolution approaches have recently allowed this physical limit to be overcome many times over. This offers the attractive possibility of developing thermography from a purely near surface-sensitive testing method to one with improved depth range. How far this development can be pushed is the subject of current research. We have already been able to show that this classical limitation for one- and two-dimensional defect geometries can be overcome by illuminating the test object sequentially in a structured manner with individual laser spots and thus subsequently calculating a defect map from the resulting measurement data by applying photothermal super resolution reconstruction, which allows significantly improved separation of individual closely spaced defects. As a result, this method benefits strongly from the combination of sequential spatially structured illumination and modern numerical optimization methods, which come at the expense of higher experimental complexity. This leads to long measurement times, large data sets, and tedious numerical analysis, in contrast to the application of established standard thermographic methods with homogeneous illumination. In this work, we report on the application of full-area spatially structured two-dimensional illumination patterns, which, by applying state-of-the-art laser projector technology in conjunction with a high-power laser, makes it possible to achieve an efficient implementation of photothermal super-resolution reconstruction even for larger test areas in the first place. T2 - 13th European Conference on Non-destructive Testing CY - Lisbon, Portugal DA - 03.07.2023 KW - Thermography KW - Super resolution KW - Digital light processing KW - Material testing KW - Internal defects KW - DMD PY - 2023 AN - OPUS4-57909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Given, Joseph T1 - An automatic system for categorizing and quantifying human factors N2 - Human factors (HF) are little understood, and particularly in non-destructive testing (NDT) experimental data is rare, samples are often small, and statistical methods are rarely used to evaluate results. HF have been widely implicated in major occurrences of technical failure, for example at North Anna Power Plant and on United Airlines Flight 232. Understanding HF is vital for reliable detection and prevention of failures. Reliability assessments, though known to be affected by intrinsic capability, application factors, and HF, have thus far only concentrated to a sufficient degree on intrinsic capability. The addition of HF to that assessment has proven difficult due to the lack of a method of quantifying HF. This paper presents the first attempt from a psychological perspective to quantify HF from qualitative data. HF data was derived from qualitative human-oriented Failure Modes and Effects Analysis (Human-FMEA) workshops for visual inspection of tunnels by laser scanning and for ultrasonic testing of welds. Data was collected on human failure modes, causes, consequences and preventive measures, as well as eliciting a risk priority number (RPN). Using this data, a system of quantitative weightings was created to allocate errors to inductively derived HF categories for further allocation to existing HF categorisation models. This weighting model proved useful for creating quantitative summaries of HF, informing and validating qualitative FMEA results, and comparing existing HF categorisation models. Further potential lies within a planned interface to quantitative reliability assessment methods such as POD (Probability of Detection). While providing quantifications, the method retains a qualitative and holistic nature, can, thus, bridge the gap between psychological and engineering concerns of HF and reliability, contributing to future interdisciplinary work. T2 - SPIE Smart Structures + Nondestructive Evaluation, 2023 CY - Long Beach, CA, USA DA - 12.03.2023 KW - Quantification KW - Human-FMEA KW - Human Factors PY - 2023 DO - https://doi.org/10.1117/12.2658407 SN - 0277-786X VL - 12491 SP - 1 EP - 15 PB - SPIE (The International Society for Optical Engineering) CY - Bellingham, Wash. AN - OPUS4-57928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Detection of internal defects applying photothermal super resolution reconstruction utilizing two-dimensional high-power random pixel patterns N2 - In this work, we report on our progress for investigating a new experimental approach for thermographic detection of internal defects by performing 2D photothermal super resolution reconstruction. We use modern high-power laser projector technology to repeatedly excite the sample surface photothermally with varying spatially structured 2D pixel patterns. In the subsequent (blind) numerical reconstruction, multiple measurements are combined by exploiting the joint-sparse nature of the defects within the specimen using nonlinear convex optimization methods. As a result, a 2D-sparse defect/inhomogeneity map can be obtained. Using such spatially structured heating combined with compressed sensing and computational imaging methods allows to significantly reduce the experimental complexity and to study larger test surfaces as compared to the one-dimensional approach reported earlier. T2 - Quantitative Infrared Thermography 2022 CY - Paris, France DA - 04.07.2022 KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Internal defects KW - DMD KW - DLP PY - 2022 AN - OPUS4-55262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Distributed fiber optic radiation sensors for nuclear applications N2 - Advantages and underlying principles of distributed fiber optic radiation sensing are discussed. Differences with regard to dose measurement range and resolution between glass optical fiber based sensing and polymer optical fiber based sensing are outlined. T2 - DGZfP SMIRT26 Laborbesuch (BAM) CY - Berlin, Germany DA - 10.07.2022 KW - Distributed fiber optic sensing KW - Fiber optic radiation monitoring KW - Distributed fiber optic radiation sensing PY - 2022 AN - OPUS4-55264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias T1 - Hochaufgelöste thermografische Detektion eingeschlossener Defekte mit Hilfe von 2Dstrukturierten Beleuchtungsmustern N2 - Für die aktive Thermografie als zerstörungsfreie Prüfmethode galt lange Zeit die Faustformel, dass die Auflösung interner Defekte/Inhomogenitäten auf ein Verhältnis von Defekttiefe/Defektgröße ≤ 1 beschränkt ist. Die Ursache hierfür liegt in der diffusiven Natur der Wärmeleitung in Festkörpern. Sogenannte Super-Resolution-Ansätze erlauben seit Kurzem die Überwindung dieser physikalischen Grenze um ein Vielfaches. Damit ergibt sich die attraktive Möglichkeit die Thermografie von einem rein oberflächensensitiven Prüfverfahren hin zu einem Verfahren mit verbesserter Tiefenreichweite zu entwickeln. Wie weit diese Entwicklung getrieben werden kann, ist Gegenstand aktueller Forschung. Wir konnten bereits zeigen, dass diese klassische Grenze für 1D- und 2D Defektgeometrien mit Hilfe des Abscannens des Prüfkörpers mittels einzelner Laserspots und der anschließenden Anwendung von photothermischer Super-Resolution-Rekonstruktion überwunden werden kann. Bei dieser Methode wird eine Kombination aus sequenzieller räumlich strukturierter Beleuchtung und numerischen Optimierungsmethoden eingesetzt. Dies geschieht allerdings auf Kosten der experimentellen Komplexität, die zu einer langen Messdauer, großen Datensätzen und langwieriger numerischer Auswertung führt. In dieser Arbeit berichten wir über einen neuen experimentellen Ansatz, bei dem räumlich strukturierte 2D-Beleuchtungsmuster in Verbindung mit Compressed-Sensing und Computational-Imaging-Methoden verwendet werden, um die experimentelle Komplexität deutlich zu verringern und die Methode für die Untersuchung größerer Prüfflächen nutzbar zu machen. Der experimentelle Ansatz basiert dabei auf der wiederholten (blinden) photothermischen Anregung mit räumlich strukturierten 2D-Mustern unter Verwendung moderner Projektortechnik und eines Hochleistungslasers. In der anschließenden numerischen Rekonstruktion werden mehrere Messungen unter Ausnutzung der Joint-Sparsity der Defekte innerhalb des Prüfkörpers mittels nichtlinearer konvexer Optimierungsmethoden kombiniert. Als Ergebnis kann eine 2D-sparse Defekt-/Inhomogenitätskarte erstellt werden. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Thermografie KW - Super resolution KW - NDT KW - ZfP KW - Eingeschlossene Defekte KW - Projektor PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-548945 SN - 978-3-947971-25-1 VL - 177 SP - 1 EP - 16 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung AN - OPUS4-54894 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Hochaufgelöste thermografische Detektion eingeschlossener Defekte mit Hilfe von 2Dstrukturierten Beleuchtungsmustern N2 - Für die aktive Thermografie als zerstörungsfreie Prüfmethode galt lange Zeit die Faustformel, dass die Auflösung interner Defekte/Inhomogenitäten auf ein Verhältnis von Defekttiefe/Defektgröße ≤ 1 beschränkt ist. Die Ursache hierfür liegt in der diffusiven Natur der Wärmeleitung in Festkörpern. Sogenannte Super-Resolution-Ansätze erlauben seit Kurzem die Überwindung dieser physikalischen Grenze um ein Vielfaches. Damit ergibt sich die attraktive Möglichkeit die Thermografie von einem rein oberflächensensitiven Prüfverfahren hin zu einem Verfahren mit verbesserter Tiefenreichweite zu entwickeln. Wie weit diese Entwicklung getrieben werden kann, ist Gegenstand aktueller Forschung. Wir konnten bereits zeigen, dass diese klassische Grenze für 1D- und 2D-Defektgeometrien mit Hilfe des Abscannens des Prüfkörpers mittels einzelner Laserspots und der anschließenden Anwendung von photothermischer Super-Resolution-Rekonstruktion überwunden werden kann. Bei dieser Methode wird eine Kombination aus sequenzieller räumlich strukturierter Beleuchtung und numerischen Optimierungsmethoden eingesetzt. Dies geschieht allerdings auf Kosten der experimentellen Komplexität, die zu einer langen Messdauer, großen Datensätzen und langwieriger numerischer Auswertung führt. In dieser Arbeit berichten wir über einen neuen experimentellen Ansatz, bei dem räumlich strukturierte 2D-Beleuchtungsmuster in Verbindung mit Compressed-Sensing und Computational-Imaging-Methoden verwendet werden, um die experimentelle Komplexität deutlich zu verringern und die Methode für die Untersuchung größerer Prüfflächen nutzbar zu machen. Der experimentelle Ansatz basiert dabei auf der wiederholten (blinden) photothermischen Anregung mit räumlich strukturierten 2D-Mustern unter Verwendung moderner Projektortechnik und eines Hochleistungslasers. In der anschließenden numerischen Rekonstruktion werden mehrere Messungen unter Ausnutzung der Joint-Sparsity der Defekte innerhalb des Prüfkörpers mittels nichtlinearer konvexer Optimierungsmethoden kombiniert. Als Ergebnis kann eine 2D-sparse Defekt-/Inhomogenitätskarte erstellt werden. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Thermografie KW - Super resolution KW - NDT KW - ZfP KW - Eingeschlossene Defekte KW - Projektor PY - 2022 AN - OPUS4-54895 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schumacher, David A1 - Hohendorf, Stefan T1 - How does a Moka Pot work? 2D X-Ray video gives insights! N2 - This sequence of X-Ray images shows how one of the most common Italian moka pots actually work! The sequence starts with a completely prepared moka pot (water in the bottom part, coffee in the middle and hot plate on). During the process the water starts to boil and the steam pressure pushes the hot water through the coffee into the bassin at the top of the pot. This video sequence and additional explanations can also be found on Wikipedia. KW - X-Ray KW - Moka Pot KW - Coffee KW - Radiography KW - Espressokanne PY - 2022 DO - https://doi.org/10.5281/zenodo.7003489 PB - Zenodo CY - Geneva AN - OPUS4-55558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur T1 - Robot-assisted laser thermography - Towards automatic characterization of surface defects N2 - By means of laser thermography, surface defects, in particular surface breaking cracks, can be detected with high sensitivity. Basically, this requires a focused heat source (high-power laser), a thermographic camera and a relative movement between laser and test object, as well as a suitable evaluation algorithm to distinguish between surface defects and defect-free areas. In this paper we report on a method in which the relative motion is realised by a robot to fully inspect large and non-planar test objects such as rail sections, turbine blades, gears, etc. We show the influence of the excitation laser, which can be varied in terms of spot geometry, wavelength, and scan scheme, and we demonstrate our evaluation algorithms with the aim of automatically detecting surface defects. T2 - 16th Quantitative Infrared Thermography Conference CY - Paris, France DA - 04.07.2022 KW - Flying line thermography KW - Surface breaking defects KW - Robot-assisted thermography PY - 2022 AN - OPUS4-55560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Petryna, Y. T1 - Damage Assessment of Civil Structures Using Wave Propagation Analysis and Transmissibility Functions N2 - A common damage detection method in civil engineering is to monitor dynamic characteristics such as natural frequencies and modal shapes, which are directly related to the structural stiffness. However, the discrepancy in measured natural frequencies may result from environmental changes, the soil-structure interaction or effects caused by earthquakes. This makes it difficult to decide whether the local change in structural properties is caused by damage or other factors. To address this challenge and thus improve the current damage detection method, the wave propagation analysis method and the transmissibility relationship were considered. In our study, the wave propagation field in structures was reconstructed by applying the Normalized-Input-Output-Minimization (NIOM) method to vibration recordings. Wave velocities and transmissibility functions were considered as reference values for the damage indicators. This paper demonstrates the evaluation of local property changes in two examples of large-scale structures: a 14-story RC building and a 64 m long pedestrian bridge. The proposed damage indicators show a clear correspondence to structural changes. T2 - EVACES2021 9th International Conference on Experimental Vibration Analysis for Civil Engineering Structures CY - Online meeting DA - 14.09.2021 KW - Damage detection KW - Damage indices KW - Normalized-Input-Output-Minimization KW - Transmissibility function KW - Wave propagation PY - 2022 SN - 978-3-030-93235-0 SN - 978-3-030-93236-7 DO - https://doi.org/10.1007/978-3-030-93236-7_2 SP - 3 EP - 13 PB - Springer CY - Cham AN - OPUS4-55565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krankenhagen, Rainer T1 - Obituary of Christiane Maierhofer N2 - Obituary for Christiane Maierhofer, the head of the department "Thermographic Methods" at BAM (2015-2022). KW - Obituary KW - In Memoriam PY - 2022 DO - https://doi.org/10.1080/17686733.2022.2105019 SN - 1768-6733 SN - 2116-7176 VL - 19 IS - 4 SP - 221 EP - 222 PB - Taylor & Francis CY - London AN - OPUS4-55603 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim A1 - Völker, Tobias A1 - Götz, J. A1 - Landmann, M. A1 - Wilsch, Gerd A1 - Kruschwitz, Sabine T1 - Sorting of construction and demolition waste by combining LIBS with NIR spectroscopy N2 - In a joint project of partners from industry and research, the automated recycling of construction and demolition waste (CDW) is investigated and tested by combing laser-induced breakdown spectroscopy (LIBS) and near-infrared (NIR) spectroscopy. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.). The project focuses primarily on the Berlin site to analyze the entire value chain, minimize economic/technological barriers and obstacles at the cluster level, and sustainably increase recovery and recycling rates. First measurements with LIBS and NIR spectroscopy show promising results in distinguishing various material types and indicate the potential for a successful combination. In addition, X-ray fluorescence (XRF) spectroscopy is being performed to obtain more information about the quantitative elemental composition of the different building materials. Future work will apply the developed sorting methodology in a fully automated measurement setup with CDW on a conveyor belt. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - LIBS KW - NDT KW - Circular economy KW - Recycling KW - Material classification PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555531 UR - http://www.ndt.net/?id=27220 VL - 2022/09 SP - 1 EP - 9 PB - NDT.net CY - Bad Breisig AN - OPUS4-55553 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Sorting of construction and demolition waste by combining LIBS with NIR spectroscopy N2 - In a joint project of partners from industry and research, the automated recycling of construction and demolition waste (CDW) is investigated and tested by combing laser-induced breakdown spectroscopy (LIBS) and near-infrared (NIR) spectroscopy. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.). The project focuses primarily on the Berlin site to analyze the entire value chain, minimize economic/technological barriers and obstacles at the cluster level, and sustainably increase recovery and recycling rates. First measurements with LIBS and NIR spectroscopy show promising results in distinguishing various material types and indicate the potential for a successful combination. In addition, X-ray fluorescence (XRF) spectroscopy is being performed to obtain more information about the quantitative elemental composition of the different building materials. Future work will apply the developed sorting methodology in a fully automated measurement setup with CDW on a conveyor belt. T2 - NDT-CE 2022 - The International Symposium on Nendestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Material classification KW - Circular economy KW - LIBS KW - Recycling PY - 2022 AN - OPUS4-55554 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim A1 - Völker, Tobias A1 - Landmann, Mirko A1 - Wilsch, Gerd A1 - Kruschwitz, Sabine T1 - Laser-based sorting of construction and demolition waste for the circular economy N2 - Closed material cycles and unmixed material fractions are required to achieve high recovery and recycling rates in the building industry. The growing diversity of construction and demolition waste is leading to increasing difficulties in separating the individual materials. Manual sorting involves many risks and dangers for the executing staff and is merely based on obvious, visually detectable differences for separation. An automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) and visual (VIS)/ near-infrared (NIR) spectroscopy. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-containing building materials (gypsum, aerated concrete, etc.). Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic/technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates. First LIBS measurements show promising results in distinguishing various material types. A meaningful validation shall be achieved with further practical samples. Future works will investigate the combination of LIBS and VIS/NIR spectroscopy in a fully automated measurement setup with conveyor belt speeds of 3 m/s. T2 - 6th fib Congress 2022 CY - Oslo, Norway DA - 12.06.2022 KW - LIBS KW - Data fusion KW - Circular economy KW - Recycling KW - Material classification PY - 2022 SP - 1 EP - 7 AN - OPUS4-55555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schumacher, David A1 - Waske, Anja T1 - XCT data of metallic feedstock powder with pore size analysis N2 - X-Ray computed tomography (XCT) scan of 11 individual metallic powder particles, made of (Mn,Fe)2(P,Si) alloy. The data set consists of 4 single XCT scans which have been stitched together [3] after reconstruction. The powder material is an (Mn,Fe)2(P,Si) alloy with an average density of 6.4 g/cm³. The particle size range is about 100 - 150 µm with equivalent pore diameters up to 75 µm. The powder and the metallic alloy are described in detail in [1, 2]. KW - Additive Manufacturing KW - Feedstock powder KW - Powder Characterization KW - X-Ray Computed Tomography PY - 2022 DO - https://doi.org/10.5281/zenodo.5796487 PB - Zenodo CY - Geneva AN - OPUS4-55556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D Imaging and residual stress analysis of additively manufactured materials N2 - The focus of the presentation focus will be on 3D imaging by means of X-ray Computed Tomography (XCT) at the lab and at synchrotron, and the non-destructive residual stress (RS) characterization by diffraction of additively manufactured (AM) materials in BAM (Berlin, Germany). The manufacturing defects and high RS are inherent of AM techniques and affect structural integrity of the components. Using XCT the defects size and shape distribution as well as geometrical deviations can be characterized, allowing the further optimization of the manufacturing process. Diffraction-based RS analysis methods using neutron and synchrotron X-rays at large scale facilities offer the possibility to non-destructively spatially resolve both surface and bulk RS in complex components and track their changes following applied thermal or mechanical loads. T2 - The International Symposium on Nondestructive Characterization of Materials 2023 CY - Zurich, Switzerland DA - 15.08.2023 KW - Additive manufacturing KW - Residual stress KW - X-ray computed tomography PY - 2023 AN - OPUS4-58113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Einsatz neuartiger, flexibler Magnetfeldsensoren für die ZfP N2 - Die Magnetpulverprüfung ist eine weit verbreitete Prüfmethode für ferromagnetische Bauteile. Hierbei werden Oberflächenfehler wie Risse mit ferromagnetischem Pulver sichtbar gemacht, wodurch eine qualitative Bewertung des Bauteils ermöglicht wird. Allerdings können die Anzeigen kaum zu einer quantitativen Bewertung herangezogen werden. Hierfür sind Magnetfeldsensoren nötig, die die Stärke der Streufelder messen, wodurch z. B. die Tiefe der Risse abgeschätzt werden kann. Bei kommerziellen Magnetfeldsensoren sind die sensitiven Elemente auf Platinen angebracht bzw. in eine Verkapselung integriert. Hierdurch erhöht sich der Abstand der Elemente zur Oberfläche und kleine Fehler können unter Umständen nicht mehr detektiert werden. Auch wird eine automatisierte Prüfung komplexer Geometrien durch die starren Sonden erschwert. Um Streufelder von kleinen Fehlern in komplexen Bauteilen quantitativ bewerten zu können, validiert die BAM den Einsatz neuartiger, flexibler Magnetfeldsensoren. Hierbei sind die sensitiven Elemente auf flexiblen Folien aufgebracht und lassen sich verformen, wodurch sie auf viele mögliche Oberflächenformen appliziert werden können. Es wird ein geringerer Abstand der Elemente zur Oberfläche erreicht und Streufelder von kleinen Defekten können besser aufgelöst werden. Zudem verlieren die Sensoren durch Verformung weder ihre Sensitivität noch werden sie hierdurch zerstört. Dies macht diese Sensoren zu perfekten Kandidaten für die quantitative Bewertung von Rissstreufeldern in komplex geformten, ferromagnetischen Bauteilen. Der Beitrag präsentiert die Charakterisierung der Sensoren sowie erste Versuche an komplexen Bauteilen. Schließlich wird eine Einschätzung hinsichtlich weiterer Anwendungsmöglichkeiten gegeben. T2 - DGZfP Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Flexible Elektronik KW - Flexible Sensorik KW - Magnetischer Streufluss KW - GMR KW - ZfP PY - 2023 AN - OPUS4-58081 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Online Eddy Current Testing of PBF LB/M Parts Using GMR Sensor Arrays During Manufacturing N2 - In recent years, additive manufacturing technologies have gained in importance. Laser powder bed fusion can be used for complex functional components or the production of workpieces in small quantities. High safety requirements, e.g. in aerospace, demand comprehensive quality control. Therefore, non-destructive offline inspection methods such as computed tomography are used after production. Recently, online non-destructive testing methods such as optical tomography have been developed to improve profitability and practicality. In this presentation, the applicability of eddy current inspection using GMR sensors for online inspection of PBF-LB/M parts is demonstrated. Eddy current testing is performed for each layer during the production process at frequencies uo to 1.2 MHz. Despite the use of high-resolution arrays with 128 elements, the testing time is kept low by an adapted hardware. Thus, the measurement can be performed during the manufacturing process without significantly slowing down the production process. In addition to the approach, the results of an online eddy current test of a step-shaped test specimen made of Haynes282 are presented. T2 - European Conference on Non-Destructive Testing (ECNDT) 2023 CY - Lisbon, Potugal DA - 03.07.2023 KW - Eddy current KW - GMR KW - Additive manufacturing KW - In-situ monitoring KW - NDT PY - 2023 AN - OPUS4-58082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Geophysikalische Methoden für die Zerstörungsfreie Prüfung im Bauwesen N2 - Im Rahmen des Seminars "Angewandte Forschungsthemen (SAFT)" am Institut für Geowissenschaften der Christian-Albrechts-Universität zu Kiel werden verschiedene geophysikalische Methoden vorgestellt, die bei der zerstörungsfreien Prüfung im Bauwesen zum Einsatz kommen. Neben einem Überblick der Arbeiten an der BAM im Allgemeinen und dem Fachbereich im Besonderen geht es vor allem um den Einsatz von Ultraschallmethoden. Drei wesentliche Schwerpunkte werden dabei beleuchtet: 1) (Geophysikalische) Antworten auf Herausforderungen bei Ultraschall-Anwendungen 2) Material research and multi-sensory monitoring for concrete sealing structures in rock salt unterground repositories (Projekt SealWasteSafe) und 3) Untersuchung von Spritzbeton-Probekörpern unter Tage mit Ultraschall zur Qualitätssicherung von Verschlussbauwerken. Insgesamt werden diverse Möglichkeiten für die Geophysik für Forschung und Studierende im Bereich der zerstörungsfreien Prüfung im Bauwesen aufgezeigt. T2 - Seminar Angewandte Forschungsthemen CY - Kiel, Germany DA - 14.06.2023 KW - SealWasteSafe KW - Ultraschall KW - Verschlussbauwerke KW - Abbildungsverfahren PY - 2023 AN - OPUS4-57828 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing N2 - Synchrotron X-ray computed tomography (SXCT) at BAMline has been paired with in-situ tensile loading to monitor damage evolution in LPBF Metal Matrix Composite (MMC) 7017 Aluminium alloy + 3 wt% Zr + 0.5 wt% TiC. The processing of the material leads formation to different categories of Zr-rich inclusions, precipitates and defects. In-situ SXCT test disclosed the critical role of the pre-cracks in the reinforcement phases in the failure mechanisms of LPBF MMC. The damage was initiated from lack-of-fusion defects and cracks propagated through coalescence with other defects. T2 - HZB Uer Meeting 2023 CY - Berlin, Germany DA - 22.06.23 KW - Additive manufacturing KW - BAMline KW - Synchrotron X-ray computed tomography KW - in-situ PY - 2023 AN - OPUS4-57801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Asokkumar, A. A1 - Gravenkamp, H. A1 - Birk, C. T1 - 3D simulations of ultrasonic waves in plates using the scaled boundary finite element method and high-order transition elements N2 - It can be difficult to efficiently model ultrasonic waves in 3D structures, especially when the computational model needs to account for complex geometries. This contribution presents a solution based on the Scaled Boundary Finite Element Method (SBFEM). It is a numerical tool suitable for elastodynamic problems. A space-tree discretisation, namely quad-trees, is used. This technique allows the decomposition of an image into quadrilaterals or quads, which are extruded to generate the 3D plate geometry. In particular, small quads resolve regions with discontinuities, allowing them to represent fine details in the structure. Moreover, this meshing technique allows for exploiting cell similarities, making the calculation procedure more efficient. The space-tree discretisations are generated from a high-resolution image containing all the information about damaged regions or boundary conditions. The resulting SBFEM polyhedral domains employ transition elements to ensure correct coupling between cells of different sizes. The analytical solution of a cylindrical scatterer serves as a reference to validate the proposed approach. Other examples also demonstrate the validity of the methodology and its flexibility. KW - High-order transition elements KW - Image-based models KW - Wave propagation KW - Scaled boundary finite element method PY - 2023 DO - https://doi.org/10.1016/j.wavemoti.2023.103158 VL - 120 SP - 1 EP - 20 PB - Elsevier B.V. AN - OPUS4-57768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias T1 - Influence of the number of measurements on detecting internal defects using photothermal super resolution reconstruction with random pixel patterns N2 - In this work, the limits of using spatially structured heating combined with subsequent photothermal super resolution reconstruction for the thermographic detection and resolution of internal defects are investigated. The approach is based on the application of modern high-power laser projector technology, which is used to repeatedly project varying spatially structured 2D pixel patterns to photothermally heat the object under test. After processing the generated thermographic data using nonlinear convex optimisation in conjunction with exploiting the joint-sparse nature of the defect signals within the individual measurements, a high-resolution 2D-sparse defect/inhomogeneity map is obtained. The main focus of the investigation is set on the influence of the number of individual measurements on the achievable reconstruction quality. Using numerical simulations based on an analytical representation of the forward solution to the underlying inverse problem, the convergence rate over performed measurements of the achievable reconstruction quality is determined. Finally, all findings are experimentally validated by reconstructing a set of internal defects in an additively manufactured sample. In this work, it is shown that for a variety of different defect separation distances, the projection of 50 different pixel patterns allows for a good trade-off between experimental complexity and reconstruction quality. KW - Super resolution KW - Digital micromirror device KW - Digital light processing KW - Internal defects PY - 2023 DO - https://doi.org/10.1080/17686733.2023.2223392 SN - 2116-7176 SP - 1 EP - 11 PB - Taylor & Francis AN - OPUS4-57778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias ED - Maldague, X. T1 - Detection of internal defects applying photothermal super resolution reconstruction utilizing two-dimensional high-power random pixel patterns N2 - In this work, we report on our progress for investigating a new experimental approach for thermographic detection of internal defects by performing 2D photothermal super resolution reconstruction. We use modern high-power laser projector technology to repeatedly excite the sample surface photothermally with varying spatially structured 2D pixel patterns. In the subsequent (blind) numerical reconstruction, multiple measurements are combined by exploiting the joint-sparse nature of the defects within the specimen using nonlinear convex optimization methods. As a result, a 2D-sparse defect/inhomogeneity map can be obtained. Using such spatially structured heating combined with compressed sensing and computational imaging methods allows to significantly reduce the experimental complexity and to study larger test surfaces as compared to the one-dimensional approach reported earlier. T2 - Quantitative Infrared Thermography 2022 CY - Paris, France DA - 04.07.2022 KW - Thermography KW - Super resolution KW - NDT KW - inspection KW - Internal defects KW - DMD KW - DLP PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577795 DO - https://doi.org/10.21611/qirt.2022.1005 SN - 2371-4085 SP - 1 EP - 7 PB - QIRT Council AN - OPUS4-57779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Laserbasierte Baustoffsortierung zur Aufbereitung von Bau und Abbruchabfällen für die Kreislaufwirtschaft (LIBS ConSort) N2 - Geschlossene Materialkreisläufe und sortenreine Materialfraktionen sind erforderlich, um hohe Verwertungs und Recyclingquoten in der Bauindustrie zu erreichen Beim Recycling von Bau und Abbruchabfällen wurden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen Bauschutt in kurzer Zeit zu verarbeiten Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen in der Mineralbaustoffindustrie Die aktuell oft praktizierte händische Klaubung bürgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingraten, die Sortierqualität und die vorherrschenden Gesundheitsbedingungen zu verbessern. T2 - ReMin Statuskonferenz 2023 CY - Clausthal Zellerfeld, Germany DA - 20.06.2023 KW - LIBS PY - 2023 AN - OPUS4-57752 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - LIBS ConSort Laserbasierte Baustoffsortierung zur Aufbereitung von Bau und Abbruchabfällen für die Kreislaufwirtschaft N2 - Geschlossene Materialkreisläufe und sortenreine Materialfraktionen sind erforderlich, um hohe Verwertungs und Recyclingquoten in der Bauindustrie zu erreichen Beim Recycling von Bau und Abbruchabfällen wurden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen Bauschutt in kurzer Zeit zu verarbeiten Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen in der Mineralbaustoffindustrie Die aktuell oft praktizierte händische Klaubung bürgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingraten, die Sortierqualität und die vorherrschenden Gesundheitsbedingungen zu verbessern. T2 - ReMin Statuskonferenz 2023 CY - Clausthal Zellerfeld, Germany DA - 20.06.2023 KW - LIBS PY - 2023 AN - OPUS4-57753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija A1 - Given, Joseph A1 - Lehleitner, Johannes T1 - First insights into the human-related risks of tunnel inspection N2 - Whereas human factors (HF) in the non-destructive testing (NDT) of metallic components are a poorly investigated topic (in comparison to other industrial fields such as aviation), HF in the inspection of concrete components are even less known. Studies have shown that there is always some variability between individuals in their inspection results and that HF affect the reliability of NDT inspections. The aim of the ongoing WIPANO project is to draft a standard for a holistic reliability assessment, with concrete inspection as one case study. This includes also the HF. A human-oriented Failure Modes and Effects Analysis (FMEA) was carried out to do the following: a) identify possible human-related risks in tunnel inspection processes using a laser scan method (including data collection,evaluation, and assessment of tunnel damage) and b) evaluate these human-related risks as regards their possible causes, consequences and probability of occurrence – in addition with respect to existing and possible preventive measures. The results show that the causes for possible failures can lie within people, the physical environment, technology, organisation, and extra-organisational environment. Whereas current preventive measures rely mostly on the individual and quality management practices, there is potential for even larger improvement at the organisational and extra-organisational level. The FMEA results were also used to develop a quantification method to further understand the HF in tunnel inspection, which could possibly be included in the information into the overall reliability assessment. The usage of qualitative and quantitative data collected through the human-FMEA within the proposed quantification method shows promise that HF can be quantified and could offer broader understanding of HF influences on inspection in various industries. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Human Factors KW - Failure Modes and Effects Analysis KW - FMEA KW - Tunnel Inspection KW - NDT Reliability KW - Quantification PY - 2022 AN - OPUS4-56015 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Blankschän, M. A1 - Kanzler, D. A1 - Bertovic, Marija A1 - Rosenthal, Martina A1 - Liebich, R. T1 - Influence of illuminance on indication detectability during visual testing N2 - Visually detecting irregularities on components is a complex process, influenced by physical, technical, and human factors. Current standards mainly focus on illuminance, demanding highest accuracy for it, without providing scientific justification. In this research, 63 inspectors visually inspected forgings, with and without crack-like indications. The influence of illuminance on probability of detection was investigated. Therefore, illuminance was varied in three steps (200 lx, 350 lx, 500 lx). Human factors (e.g., experience, motivation) were recorded by using questionnaires. The results show no significant difference in probability of detection between the three illuminance levels. Equal probability of detection rates could be achieved at illuminances below and at the required threshold (500 lx). A difference in illuminance was found between the measurement point and the test area of the respective participant. This leads to higher assumed illuminance than present on the component. Compared with the measurement accuracy of the used illuminance meter, none of these deviations could be used to explain the similar results at different illuminance. The fact that illuminance has a significant influence in detecting indications has been disproven for this case. Whether human factors can provide explanation for the results remains unclear. This will be investigated in further research. KW - Illuminance KW - Non-destructive testing KW - Probability of detection KW - Reliability KW - Visual inspection PY - 2022 DO - https://doi.org/10.1515/mt-2022-0112 VL - 64 IS - 10 SP - 1532 EP - 1543 PB - De Gruyter AN - OPUS4-56019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija A1 - Given, Joseph A1 - Rentala, V. K. A1 - Lehleitner, Johannes A1 - Kanzler, D. A1 - Heckel, Thomas A1 - Tkachenko, Viktoriya T1 - Human Factors in der POD - ist das möglich? N2 - Menschliche Faktoren sind ein häufig genanntes Thema, wenn wir über die Zuverlässigkeit der zerstörungsfreien Prüfung (ZfP) sprechen. Die Probability of Detection (POD), das üblicherweise verwendete Maß für die Zuverlässigkeit der ZfP, betrachtet jedoch nur die technische Fähigkeit eines ZfP-Systems, einen Fehler zu entdecken. Nach mehreren Jahrzehnten der Erforschung des Einflusses der menschlichen Faktoren auf die Zuverlässigkeit der ZfP gibt es immer noch keinen allgemein akzeptierten Ansatz, um menschliche Faktoren in der Zuverlässigkeitsbewertung sichtbar zu machen. Dieser Beitrag gibt einen Überblick über verschiedene verfügbare Methoden zur Einbeziehung menschlicher Faktoren in die Zuverlässigkeitsbewertung. Das Thema ist ein essenzieller Bestandteil des laufenden WIPANO-Projekts "normPOD", das sich als Ziel gesetzt hat, die Standardisierung der Zuverlässigkeitsbewertung in Deutschland voranzutreiben und im Vergleich zu den schon bekannten internationalen Normen einen Fokus auf den Umgang mit den menschlichen Faktoren zu legen. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Human factors KW - Zuverlässigkeit KW - POD KW - Probability of detection KW - Reliability PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559942 SP - 1 EP - 15 AN - OPUS4-55994 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas A1 - Tkachenko, Viktoriya A1 - Zhang, Tianyun A1 - Luplow, Charleen A1 - Jüngert, A. A1 - Brackrock, Daniel A1 - Bertovic, Marija A1 - Kanzler, D. T1 - Der Unterschied zwischen Simulation und Praxis – Einfluss von Toleranzen im Ultraschallprüfsystem und deren Berücksichtigung N2 - Bei der simulationsunterstützten Planung kritischer Ultraschallprüfaufgaben ist die detaillierte Kenntnis der Parameter der eingesetzten Prüfköpfe von entscheidender Bedeutung. Durch die, in den Regelwerken (DIN EN ISO 22232-2) zugelassenen Toleranzen bei der Herstellung der Prüfköpfe sind einige Prüfkopfparameter nur ungefähr bekannt. Durch die Alterung von Prüfköpfen und Verschleiß können auch Parameter variieren, die nicht vollständig durch die erforderliche Justierung ausgeglichen werden können. Daher sind zusätzlichen Vorversuche oft unvermeidlich. In dieser Arbeit wurden nach einer statistischen Versuchsplanung (DoE) Untersuchungen zur relativen Echo-Empfindlichkeit von konventionellen Prüfköpfen durchgeführt. Die Auswertung wurde für prüfkopfbezogene und personenbezogene Stichproben durchgeführt. Es wird gezeigt, wie weit die Daten um den Zentralwert herum verteilt sind bzw. wie sehr sich das Testobjekt im untersuchten Merkmal unterscheidet. Gerade in Hinblick auf die Beurteilung der intrinsischen Fähigkeit von Prüfverfahren und der Human Factors wird das POD-Analysekonzept zur quantitativen Bewertung der Zuverlässigkeit weiterentwickelt. Die HF-Quantifizierung bezieht sich auf verschiedene Faktoren und Methoden, die in der Veröffentlichung von M. Bertovic et al. [1] ausführlich beschrieben wurden. Die Schritte, die für das Bewertungsverfahren zur POD-Analyse erforderlich sind, werden in der Veröffentlichung von D. Kanzler et al. [2] detailliert dargestellt. Die grundlegenden Anforderungen an die Testkörpersätze für die POD-Analyse wurden in der Publikation von A. Jüngert et al. [3] zusammengefasst. Diesbezüglich wurden mit Hilfe von Simulationsrechnungen die möglichen Abweichungen an Beispielen der im Projekt norm- POD ausgewählten Prüfanordnungen dargestellt. Die Ergebnisse wurden Messungen an Testkörpern gegenübergestellt. T2 - DGZfP JAHRESTAGUNG CY - Kassel, Germany DA - 23.05.2022 KW - Simulation KW - Zuverlässigkeit KW - POD KW - Ultraschallprüfung PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560094 UR - https://www.ndt.net/article/dgzfp2022/papers/p33.pdf AN - OPUS4-56009 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jüngert, A. A1 - Heckel, Thomas A1 - Tkachenko, Viktoriya A1 - Bertovic, Marija A1 - Vrana, J. A1 - Kanzler, D. T1 - POD, aber wie? Konzeption und Herstellung von Testkörpersätzen und Prüfvorschriften für die experimentelle Zuverlässigkeitsbestimmung von ZfP-Prüfansätzen N2 - Im Rahmen des WIPANO Vorhabens „normPOD“ wird eine Richtlinie zur experimentellen und simulationsgestützten Zuverlässigkeitsbewertung erstellt. In der Richtlinie wird die Zuverlässigkeitsbewertung beispielhaft für zwei praktische Anwendungsfälle vorgestellt. Ein Anwendungsfall beschäftigt sich mit konventionellen Ultraschallprüfungen an ferritischen Stählen und deren Schweißnähten. Zur Berechnung von Probability-Of-Detection (POD)-Kurven ist es notwendig, dass ein geeigneter Testkörpersatz zur Verfügung steht, der sowohl leicht zu findende Fehlstellen als auch Fehlstellen, die an der Grenze der Detektierbarkeit liegen, enthält. Im Vorhaben kommen verschiedene Testkörper zum Einsatz, die entweder Ersatzfehler wie Nuten und Bohrungen oder künstlich eingebrachte realistische Fehlstellen wie Risse und Schweißfehler enthalten. Zur Erstellung eines möglichst allgemeinen Leitfadens zur Testkörperherstellung für die Zuverlässigkeitsbewertung werden verschiedene Möglichkeiten betrachtet. Es wird ein Testkörpersatz mit Ersatzfehlern hergestellt und durch Testkörper mit realistischen Fehlstellen ergänzt. Mit Hilfe von Simulationen mit CIVA sollen die optimalen Konfigurationen und Anordnung von realistischen Fehlstellen und Ersatzfehlern identifiziert, und anschließend mithilfe geeigneter Fertigungsverfahren eingebracht und validiert werden. Neben den Testkörpern, die gezielt für das Vorhaben hergestellt werden, kommen außerdem kommerziell erhältliche Testkörpersätze mit realistischen Fehlstellen zum Einsatz. Die Prüfaussage einer Ultraschallprüfung hängt weiterhin wesentlich von den Informationen ab, die dem Prüfpersonal vor Ort zur Verfügung steht. Es muss ein ausgewogenes Maß zwischen zu wenig und zu viel Informationen gefunden werden. Im letzten Schritt wird deshalb eine geeignete Vorlage für eine Prüfanweisung erstellt, die so formuliert ist, dass die Wahrscheinlichkeit menschlicher Fehler (z. B. Missverständnis, Fehlinterpretation, Überspringen von Schritten usw.) möglichst gering ist. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Zuverlässigkeit KW - POD KW - Testkörper KW - Ultraschallprüfung PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560103 SP - 1 EP - 9 AN - OPUS4-56010 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Rentala, V. K. A1 - Bertovic, Marija A1 - Heckel, Thomas A1 - Tkachenko, Viktoriya A1 - Given, Joseph A1 - Keßler, S. A1 - Dethof, F. A1 - Jüngert, A. A1 - Vrana, J. T1 - Lasst uns mal POD standardisieren! N2 - Seit beinahe 50 Jahren werden Zuverlässigkeitsbewertungen zerstörungsfreier Prüfverfahren erfolgreich in unterschiedlichen Industriebranchen eingesetzt. Dennoch gibt es weiterhin viele Vorbehalte, da die Bewertungsgrundlage nicht standardisiert ist und konkrete Handlungsanweisungen fehlen. Dem gegenüber steht die Anerkennung in der ZfP-Community. Es ist bisher nur Wenigen bekannt, dass dem Wissen über die Zuverlässigkeit eines zerstörungsfreien Prüfverfahren eineSchlüsselfunktion für die ZfP 4.0 zukommt. Im Vortrag wird die Notwendigkeit für eine Norm oder eine Richtlinie zum Thema Zuverlässigkeitsbewertungen aufgezeigt. Es wird darauf eingegangen, warum es bisher (in Deutschland) noch keine Richtlinie gab und gibt und was der:die Anwender:innen aus einer Richtlinie zur Zuverlässigkeitsbewertung von ZfP-Prüfverfahren erwarten kann. Es werden konkrete Schritte und Vorgehensweisen zur Bewertung der Zuverlässigkeit eines Verfahrens aufgezeigt; von der Definition eines Anwendungsfalls, über die Herstellung geeigneter Testkörper bis hin zur Durchführung und Bewertung von Prüfungen unter Einbeziehung von menschlichen Einflüssen. Die Beispiele umfassen sowohl Anwendungen aus dem Bauwesen als auch aus dem Maschinen- und Anlagenbau. Der Vortrag fasst die bisherigen und geplanten Arbeiten in dem WIPANO Projekt „Normung für die probabilistische Bewertung der Zuverlässigkeit für zerstörungsfreie Prüfverfahren“ zusammen. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Zuverlässigkeit KW - POD KW - Probability of detection KW - Reliability KW - Human Factors KW - Simulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560113 SP - 1 EP - 10 AN - OPUS4-56011 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija A1 - Given, Joseph A1 - Lehleitner, Johannes T1 - First insights into the human-related risks of tunnel inspection N2 - Whereas human factors (HF) in the non-destructive testing (NDT) of metallic components are a poorly investigated topic (in comparison to other industrial fields such as aviation), HF in the inspection of concrete components are even less known. Studies have shown that there is always some variability between individuals in their inspection results and that HF affect the reliability of NDT inspections. The aim of the ongoing WIPANO project is to draft a standard for a holistic reliability assessment, with concrete inspection as one case study. This includes also the HF. A human-oriented Failure Modes and Effects Analysis (FMEA) was carried out to do the following: a) identify possible human-related risks in tunnel inspection processes using a laser scan method (including data collection,evaluation, and assessment of tunnel damage) and b) evaluate these human-related risks as regards their possible causes, consequences and probability of occurrence – in addition with respect to existing and possible preventive measures. The results show that the causes for possible failures can lie within people, the physical environment, technology, organisation, and extra-organisational environment. Whereas current preventive measures rely mostly on the individual and quality management practices, there is potential for even larger improvement at the organisational and extra-organisational level. The FMEA results were also used to develop a quantification method to further understand the HF in tunnel inspection, which could possibly be included in the information into the overall reliability assessment. The usage of qualitative and quantitative data collected through the human-FMEA within the proposed quantification method shows promise that HF can be quantified and could offer broader understanding of HF influences on inspection in various industries T2 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Human Factors KW - Failure Modes and Effects Analysis KW - FMEA KW - Tunnel Inspection KW - NDT Reliability KW - Quantification PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560138 SP - 1 EP - 5 AN - OPUS4-56013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian A1 - Nöther, N. A1 - Schaller, M. B. A1 - Wosniok, Aleksander A1 - Krebber, Katerina T1 - Distributed POF sensors for structural health monitoring in civil construction applications N2 - In this paper, a cost-efficient distributed fiber optic measurement system based on Rayleigh scattering is presented. The distributed digital incoherent optical frequency domain reflectometry (I-OFDR) method is developed for detection of significantly large strain in the range from 3 % up to 10 % as required by end users. For this purpose, a vector network analyzer used in the I-OFDR is replaced by a compact and cost-effective digital data acquisition system. This digital emitting/receiving unit enables the recording of the complex transfer function carrying information about the local deformations along the entire sensing fiber. T2 - POF 2022 The 30th International Conference on Plastic Optical Fibers CY - Bilbao, Spain DA - 26.09.2022 KW - I-OFDR KW - PF-POF KW - Structural health monitoring KW - Rayleigh backscatter measurement KW - Strain detection PY - 2022 VL - 2022 SP - 152 EP - 155 AN - OPUS4-56060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Laser Induced Breakdown Spectroscopy A Tool for Imaging the Chemical Composition of Concrete N2 - One of the most common causes of damage is the ingress of harmful ions into the concrete, which can lead to deterioration processes and affect structural performance. Therefore, the increasingly aging infrastructure is regularly inspected to assess durability. Regular chemical analysis can be useful to determine the extent and evolution of ion ingress and to intervene in a timely manner. This could prove more economical than extensive repairs for major damage, particularly for critical infrastructure. In addition to already established elemental analysis techniques in civil engineering such as potentiometric titration or X-ray fluorescence analysis, laser-induced breakdown spectroscopy (LIBS) can provide further important complementary information and benefits. The possibilities of LIBS are demonstrated using the example of a drill core taken from a parking garage. T2 - 6th International Conference on Concrete Repair, Rehabilitation and Retrofitting CY - Cape Town, South Africa DA - 03.10.2022 KW - LIBS KW - Concrete KW - Cement KW - Chlorine PY - 2022 AN - OPUS4-56061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd A1 - Völker, Tobias A1 - Klewe, Tim A1 - Kruschwitz, Sabine T1 - Laser Induced Breakdown Spectroscopy – A Tool for Imaging the Chemical Composition of Concrete N2 - One of the most common causes of damage is the ingress of harmful ions into the concrete, which can lead to deterioration processes and affect structural performance. Therefore, the increasingly aging infrastructure is regularly inspected to assess durability. Regular chemical analysis can be useful to determine the extent and evolution of ion ingress and to intervene in a timely manner. This could prove more economical than extensive repairs for major damage, particularly for critical infrastructure. In addition to already established elemental analysis techniques in civil engineering such as potentiometric titration or X-ray fluorescence analysis, laser-induced breakdown spectroscopy (LIBS) can provide further important complementary information and benefits. The possibilities of LIBS are demonstrated using the example of a drill core taken from a parking garage. T2 - 6th International Conference on Concrete Repair, Rehabilitation and Retrofitting CY - Kapstadt, South Africa DA - 03.10.2022 KW - LIBS KW - Concrete KW - Chlorine PY - 2022 UR - https://iccrrr2022.org/downloads SP - 126 EP - 127 AN - OPUS4-56062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Photothermal determination of thermal properties of concrete – a method evaluation N2 - The evaluation of thermal properties is probably an underrated tool for the onsite health monitoring of concrete structures. The photothermal approach offers a possibility to realize a real onsite measurement. This contribution presents the application of the photothermal approach under lab conditions on three different concrete types. The obtained results were compared with those of a commercial device based on the Transient Plane Source (TPS) method. Both agreed well within the estimated uncertainty ranges and therefore demonstrate the applicability of the photothermal method for this kind of investigations. First results of a concrete sample with different water contents support the potential of this method for the characterization of concrete in general. T2 - NDTCE 2022 CY - Zurich, Switzerland DA - 16.8.2022 KW - Thermal effusivity KW - Thermal conductivity KW - Moisture PY - 2022 AN - OPUS4-56063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Quantitative Bewertung von Randeffekten bei einer einfachen thermografischen Transmissionsmessung mittels FEM N2 - Der Einsatz von Simulationen mit FEM (Finite Element Method) ermöglicht die die quantitative Beschreibung von Wärmeleitungsprozessen in komplexen Geometrien, bei denen analytische Ansätze nicht angewandt werden können, weil die zugrunde liegenden Vereinfachungen nicht gelten. Bei der genauen Modellierung eines kompletten thermografischen Experiments sieht sich der Modellierer einer ganzen Reihe von technischen und physikalischen Parametern gegenüber, die nicht immer bekannt sind und daher geschätzt werden müssen. Im konkreten Fall wurde ein relativ einfaches Experiment mit einfachen Geometrien betrachtet: ein durch Additive Manufacturing gefertigter Metallblock wurde mit einem Laserpuls homogen erwärmt. Aus dem Zeitverlauf der Oberflächentemperatur an der nicht erwärmten Rückseite des gleichmäßig dicken Blocks sollte die thermische Diffusivität des Volumenmaterials ermittelt werden. Bei dem Versuch, die experimentellen Daten durch eine passende Simulation zu beschreiben, ergab sich zunächst eine deutliche Abweichung: die gemessenen Temperaturen waren generell zu niedrig, was auf einen zusätzlichen Wärmeverlustmechanismus hinwies. Es erwies sich, dass die freie Auflage des Materialblocks auf einem flachen Bolzen zur Probenfixierung bei der Simulation des Experiments zu berücksichtigen ist, um eine gute Übereinstimmung zwischen Experiment und thermischer Simulation zu erzielen. Der Beitrag illustriert damit die Möglichkeiten und Potentiale von FEM-Simulationen bei der quantitativen Bewertung von thermografischen Inspektionen zur zerstörungsfreien Prüfung. T2 - Thermografie-Kolloquium der DGZfP CY - Saarbrücken, Germany DA - 28.9.2022 KW - Thermische Simulation KW - Aktive Thermografie KW - Thermischer Kontakt PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560641 UR - https://www.ndt.net/search/docs.php3?id=27487 PB - NDT.net CY - Bad Breisig AN - OPUS4-56064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Stand der Normierung in der Thermografie N2 - Die Thermografie ist trotz ihrer ausgereiften wissenschaftlichen und technologischen Grundlagen ein noch relativ junges Mitglied in der Familie der zerstörungsfreien Prüfverfahren. Sie erschließt sich aufgrund einer Reihe von Vorzügen eine wachsende Anwenderschaft. Für eine weitere Verbreitung insbesondere im industriellen Kontext spielen Normen, Standards und Richtlinien eine wichtige Rolle. In diesem Beitrag wird der aktuelle Stand der Normierung vorgestellt. Wir werden zeigen, welche Grundlagennormen und Anwendungsnormen es für die Thermografie in Deutschland und international gibt und wir wagen einen Blick in die Zukunft. Darüber hinaus lebt auch die Normierungsarbeit von der Beteiligung durch interessierte Kreise. Dies können industrielle und akademische Anwender*innen, Hersteller*innen von Geräten, Forschungseinrichtungen oder Dienstleistungsunternehmen sein. Sie können gern Ihre Bedarfe bezüglich Normierungsprojekten mitbringen und/oder direkt an die Autoren senden. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 27.09.2022 KW - Thermografie KW - Normung KW - Normierung KW - Standardisierung KW - Zerstörungsfreie Prüfung PY - 2022 AN - OPUS4-55972 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Bewertung von Fallfundamenten in der mechanischen Sicherheitsprüfung von Gefahrgutverpackungen N2 - Bericht über die Vorgehensweise der systematischen Untersuchungen zur Entwicklung angepasster Kriterien für die Bewertung von Aufprallfundamenten in der mechanischen Sicherheitsprüfung von Gefahrgutverpackungen T2 - AK Prüfstellen CY - Berlin, Germany DA - 21.09.2022 KW - Fallprüfung KW - Aufprallfundament KW - Gefahrgutverpackung KW - Fallfundament KW - Mechanische Sicherheitsprüfung PY - 2022 AN - OPUS4-55842 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Bewertung von Fallfundamenten in der mechanischen Sicherheitsprüfung von Gefahrgutverpackungen N2 - Bericht über die Vorgehensweise der systematischen Untersuchungen zur Entwicklung angepasster Kriterien für die Bewertung von Aufprallfundamenten in der mechanischen Sicherheitsprüfung von Gefahrgutverpackungen T2 - ERFA Verpackungen CY - Berlin, Germany DA - 22.09.2022 KW - Fallprüfung KW - Aufprallfundament KW - Gefahrgutverpackung KW - Fallfundament KW - Mchanische Sicherheitsprüfung PY - 2022 AN - OPUS4-55843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Damage assessment of complete, filled fibreboard boxes in regulative vertical impact tests by dropping N2 - Due to the high damping mechanical properties of fibreboard materials, corrugated fibreboard boxes are widely used as transport packages of dangerous goods. Since there is a hazard of vertical impact within the distribution system, drop tests are performed as design type tests to assess the package’s ability to withstand damage. However, there is little information in this context regarding the mechanical response of a filled fibreboard box. This work aims to propose a concept utilizing experimental drop test results by means of finite-element (FE) analyses in order to predict the damage resistance of complete, filled corrugated fibreboard boxes which are ready for transportation. T2 - 38th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Poros Island, Greece DA - 20.09.2022 KW - Drop test KW - Dangerous goods packagings KW - Corrugated fibreboard box KW - Finite-element-analysis KW - Explicit transient simulation KW - Crash simulation PY - 2022 AN - OPUS4-55845 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Gather Dust and Get Dusted: Long-Term Drift and Cleaning of Sharp GP2Y1010AU0F Dust Sensor in a Steel Factory N2 - The Sharp GP2Y1010AU0F is a widely used low-cost dust sensor, but despite its popularity, the manufacturer provides little information on the sensor. We installed 16 sensing nodes with Sharp dust sensors in a hot rolling mill of a steel factory. Our analysis shows a clear correlation between sensor drift and accumulated production of the steel factory. An eye should be kept on the long-term drift of the sensors to prevent early saturation. Two of 16 sensors experienced full saturation, each after around eight and ten months of operation. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Low-cost KW - Sensor network KW - Dust sensor KW - Sensor drift PY - 2022 AN - OPUS4-55908 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Schaffernicht, E. A1 - Lilienthal, A. J. A1 - Poikkimäki, M. A1 - Kangas, A. A1 - Säämänen, A. ED - Kourkoulis, S. K. T1 - Gather Dust and Get Dusted: Long-Term Drift and Cleaning of Sharp GP2Y1010AU0F Dust Sensor in a Steel Factory N2 - The Sharp GP2Y1010AU0F is a widely used low-cost dust sensor, but despite its popularity, the manufacturer provides little information on the sensor. We installed 16 sensing nodes with Sharp dust sensors in a hot rolling mill of a steel factory. Our analysis shows a clear correlation between sensor drift and accumulated production of the steel factory. An eye should be kept on the long-term drift of the sensors to prevent early saturation. Two of 16 sensors experienced full saturation, each after around eight and ten months of operation. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Low-cost KW - Dust sensor KW - Sensor network KW - Sensor drift PY - 2022 SP - 1 EP - 2 CY - Athens, Greece AN - OPUS4-55909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Kohlhoff, Harald A1 - Johann, Sergej A1 - Erdmann, Jessica A1 - Winkler, Nicolas P. ED - Kourkoulis, S. K. T1 - The RASEM System: A Technical Overview N2 - Occupational health is an important topic, especially in industry, where workers are exposed to airborne by-products (e.g., dust particles and gases). Therefore, continuous monitoring of the air quality in industrial environments is crucial to meet safety standards. For practical and economic reasons, high-quality, costly measurements are currently only carried out sparsely, both in time and space, i.e., measurement data are collected in single day campaigns at selected locations only. The project “Robot-assisted Environmental Monitoring for Air Quality Assessment in Industrial Scenarios” (RASEM) addresses this issue by bringing together the benefits of both – low- and high-cost – measuring technologies enabling costefficient long-term air quality monitoring in realtime: A stationary network of low-cost sensors that is augmented by mobile units carrying high-quality sensors. By mapping the distribution of gases and particles in industrial environments with the proposed RASEM system, measures can be identified to improve on-site working conditions much faster than using traditional methods. In this paper, we detail the technical aspects of RASEM and introduce the mobile platforms used. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - RASEM KW - Dust sensor KW - Low-cost KW - Sensor network KW - Ground Robot KW - Aerial Robot PY - 2022 SP - 1 EP - 2 CY - Athens, Greece AN - OPUS4-55915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - The RASEM System: A Technical Overview N2 - Occupational health is an important topic, especially in industry, where workers are exposed to airborne by-products (e.g., dust particles and gases). Therefore, continuous monitoring of the air quality in industrial environments is crucial to meet safety standards. For practical and economic reasons, high-quality, costly measurements are currently only carried out sparsely, both in time and space, i.e., measurement data are collected in single day campaigns at selected locations only. The project “Robot-assisted Environmental Monitoring for Air Quality Assessment in Industrial Scenarios” (RASEM) addresses this issue by bringing together the benefits of both – low- and high-cost – measuring technologies enabling cost-efficient long-term air quality monitoring in realtime: A stationary network of low-cost sensors that is augmented by mobile units carrying high-quality sensors. By mapping the distribution of gases and particles in industrial environments with the proposed RASEM system, measures can be identified to improve on-site working conditions much faster than using traditional methods. In this presentation, we detail the technical aspects of RASEM and introduce the mobile platforms used. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - RASEM KW - Dust sensor KW - Low-cost KW - Sensor network KW - Ground Robot KW - Aerial Robot PY - 2022 AN - OPUS4-55916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scherr, J. F. A1 - Kollofrath, J. A1 - Popovics, J. S. A1 - Bühling, Benjamin A1 - Grosse, C. U. T1 - Detection of Delaminations in Concrete Plates Using a Laser Ablation Impact Echo Technique N2 - This study investigates the non-destructive detection of delaminations in concrete plates using non-contact laser ablation, instead of the conventional hammer excitation, as part of the impact echo method. We performed tests on five concrete specimens of different sizes, two of which contained artificial delaminations. A range of steel ball hammers was used as reference impulse sources, the responses of which were compared with wave excitation generated by a 7 ns pulsed 1064 nm Nd:YAG laser with 150 mJ pulse energy. Signals were recorded by surface-mounted accelerometers and two contactless methods: microphones and a laser Doppler vibrometer. The laser generates frequencies across a broad range of frequencies (0 to 150 kHz) but with much less energy than the hammers' narrower frequency spectra; the laser pulse energy transferred into the specimen is 0.07 mJ, corresponding to about 0.5 ‰ of the impulse source energy. Because of this, the thick intact plates' characteristic thickness stretch resonance frequency can be reliably detected by the hammer excitations but not when using laser excitation. However, the laser can excite low-frequency flexural vibration modes over a shallow delamination at 3 cm depth. The low-frequency flexural vibration results are verified by numerical natural frequency analysis. KW - Concrete testing KW - Defect detection KW - Lamb waves KW - Impact echo KW - Non-destructive testing KW - Vibration PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567932 DO - https://doi.org/10.1007/s10921-022-00921-x SN - 0195-9298 VL - 42 IS - 1 SP - 1 EP - 14 PB - Springer AN - OPUS4-56793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shaheen, Sabahat A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Phase-sensitive optical time domain reflectometry based on geometric phase measurement N2 - A phase-sensitive optical time domain reflectometer based on coherent heterodyne detection of geometric phase in the beat signal of light, is reported for the first time to our knowledge. The use of the geometric phase to extract strain makes it immune to polarisation diversity fading. This is because a polarisation mismatch between the interfering beams is not a hindrance to its measurement. The geometric phase is calculated using the amplitude of the beat signal and individual beam intensities without any need for phase unwrapping. It is measured per beat period and can be equated with the traditionally measured dynamic phase with appropriate scaling. The results show that the system based on the geometric phase successfully measures strain, free from polarisation mismatch fading and phase unwrapping errors, providing a completely novel solution to these problems. KW - Fiber optic sensing KW - Distributed acoustic sensing KW - DAS KW - Geometric phase KW - Pancharatnam–Berry phase KW - Berry phase PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570307 DO - https://doi.org/10.1038/s41598-023-29972-4 VL - 13 SP - 1 EP - 11 PB - Nature Portfolio CY - London AN - OPUS4-57030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd T1 - Laser induced breakdown spectroscopy to investigate the chemical composition of concrete N2 - Laser-induced breakdown spectroscopy (LIBS) is a spectroscopic method for detecting the chemical composition of optically accessible surfaces. In principle, the measurement of all elements of the periodic table is possible. System calibrations allow the quantification of element concentrations. In combination with scanner systems, the two-dimensional element distribution can be determined. Even rough surfaces can be measured by online adjustment of the laser focus. To detect element ingress into the concrete, typically cores are taken, cut in half, and LIBS measurements are performed on the cross-section. The high spatial resolution as well as the simultaneous multi-element analysis enables a separate evaluation of the binder-matrix and aggregates. Therefore, the element concentrations can be determined directly related to the cement paste. LIBS measurements are applicable in the laboratory, on-site and also over a distance of several meters. Common applications include the investigation of material deterioration due to the ingress of harmful ions and their interaction in porous building materials. LIBS is able to provide precise input parameters for simulation and modelling of the remaining lifetime of a structure. Besides the identification of materials, also their composition can be determined on hardened concrete, such as the type of cement or type of aggregate. This also involves the identification of environmentally hazardous elements contained in concrete. Another possible application is the detection of the composition of material flows during dismantling. Non-contact NDT for “difficult to assess” structures as an example application through safety glass or in combination with robotics and automation are also possible. This work presents the state of the art concerning LIBS investigations on concrete by showing exemplary laboratory and on-site applications. T2 - NDE NucCon 2023 CY - Espoo, Finland DA - 25.01.2023 KW - LIBS KW - Concrete PY - 2023 AN - OPUS4-57323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd A1 - Völker, Tobias A1 - Klewe, Tim A1 - Kruschwitz, Sabine T1 - Laser-induced breakdown spectroscopy to investigate the chemical composition of concrete N2 - Laser-induced breakdown spectroscopy (LIBS) is a spectroscopic method for the analysis of the chemical composition of sample materials. Generally, the measurement of all elements of the periodic table is possible. In particular, light elements such as H, Li, Be, S, C, O, N and halogens can be measured. Calibration with matrix-matching standards allows the quantification of element concentrations. In combination with scanner systems, the two-dimensional element distribution can be determined. Even rough surfaces can be measured by online adjustment of the laser focus. LIBS can also be used on-site with mobile systems. Hand-held systems are available for point measurements. Common applications include the investigation of material deterioration due to the ingress of harmful ions and their interaction in porous building materials. Due to the high spatial resolution of LIBS and the consideration of the heterogeneity of concrete, the determination of precise input parameters for simulation and modelling of the remaining lifetime of a structure is possible. In addition to the identification of materials, it is also possible to assess the composition for example of hardened concrete, which involves the cement or aggregate type used. Other important fields of application are the detection of environmentally hazardous elements or the material classification for sorting heterogeneous material waste streams during dismantling. Non-contact NDT for “difficult to assess” structures as an example application through safety glass or in combination with robotics and automation are also possible. In this work, an overview of LIBS investigations on concrete is given based on exemplary laboratory and on-site applications. T2 - NDE NucCon 2023 CY - Espoo, Finland DA - 25.01.2023 KW - LIBS KW - Concrete KW - Chemical analysis PY - 2023 UR - https://www.aalto.fi/en/nde-nuccon-2023 SP - 351 EP - 359 AN - OPUS4-57303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barzegar, M. A1 - Pasadas, D. J. A1 - Ribeiro, A. L. A1 - Ramos, H. G. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis T1 - Polar Coordinate for Damage Imaging of Adhesively Bonded Plates Using Ultrasonic Guided Waves and Laser Doppler Vibrometer Measurements N2 - Wavefield measurements by a scanning laser Doppler vibrometer are generally carried out in a cartesian coordinate. As a piezoelectric transducer generates Lamb waves following radial paths, the use of a polar coordinate can be a suitable alternative to the use of a cartesian coordinate. Therefore, in the proposed method, using a single transducer placed on the center of the specimen, the measured wavefields are transformed into polar coordinates, making several identical radial line inspections from the center in a direction of incident waves. Taking advantage of the properties of the polar coordinates, a signal processing technique is proposed through a frequency-wavenumber filtering process in these coordinates. In this technique, by using proper filters, unwanted wave modes of the incident wave along with all reflected waves are filtered out. In addition, the conventional features of RMS and Euclidean distance are adapted for the polar coordinate system to image the bonded plate. The proposed signal processing and damage imaging are first introduced through a numerical simulation. Then, the performance of the proposed technique is presented by experimental measurements of two specimens including adhesively bonded carbon fiber-reinforced plastic composite plates and bonded aluminum plates. KW - Lamb waves KW - Composites KW - Disbond PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573386 DO - https://doi.org/10.1109/TIM.2023.3267528 SN - 0018-9456 VL - 72 SP - 1 EP - 11 PB - IEEE CY - Piscataway Township, New Jersey, USA AN - OPUS4-57338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Held, Mathias A1 - Klärner, M. A1 - Winkler, T. A1 - Kroll, L. T1 - Akustische Bestimmung der Werkstoffparameter faserverstärkter Kunststoffe durch Auswertung der Dispersionseigenschaften geführter Wellen N2 - Akustische Verfahren eignen sich hervorragend zur Bestimmung der Werkstoffeigenschaften. Die Verfügbarkeit derartiger Verfahren ist vor allem für Kunststoffe wichtig, da deren Eigenschaften stark abhängig vom jeweiligen Herstellungsprozess und vom Alterungszustand sind. Exakte und vollständige Werte sind daher in Datenbanken oder von Herstellern nur begrenzt zu finden. Insbesondere die Entwicklung von Methoden zur Charakterisierung faserverstärkter Kunststoffe (FKV) ist nach wie vor Gegenstand der Forschung. Hier müssen anisotropiebedingt mehrere Kennwerte bestimmt werden. Da FKV zumeist als dünnwandige Bauteile zum Einsatz kommen, können die Werkstoffparameter aus den Dispersionseigenschaften der Lamb-Wellen, die sich in diesen Strukturen ausbreiten, abgeleitet werden. Dazu ist eine räumliche Abtastung des sich ausbreitenden Schallfelds erforderlich. In der vorliegenden Untersuchung wird dieser Ansatz für die relativ neue Werkstoffklasse der faserverstärkten Thermoplaste angewendet. Diese zeichnet ein ausgeprägtes Dämpfungsverhalten und eine Anisotropie der Materialparameter aus. Dazu wurde das Schallfeld im Ultraschallbereich mit einem Laser-Doppler-Vibrometers vermessen. Rechnerisch bestimmte Dispersionskurven wurden dann an die gemessenen Werte angepasst, womit die richtungsabhängigen Materialparameter bestimmt werden konnten. Im Vortrag wird das Messverfahren vorgestellt und auf spezielle Probleme, die sich z.B. aus dem Dämpfungsverhalten des Werkstoffs ergeben, eingegangen. Ausgewählte gemessene Werte werden mit den Ergebnissen von Referenzverfahren verglichen. T2 - DAGA 2021 - 47. Jahrestagung für Akustik CY - Vienna, Austria DA - 15.08.2021 KW - Ultraschall KW - Composites KW - Thermoplastische Kunststoffe PY - 2021 SP - 52 EP - 55 PB - Deutsche Gesellschaft für Akustik (DEGA) CY - Berlin AN - OPUS4-57340 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Akustische Bestimmung der Werkstoffparameter faserverstärkter Kunststoffe mittels geführter Wellen N2 - Akustische Verfahren eignen sich hervorragend zur Bestimmung der Werkstoffeigenschaften. Die Verfügbarkeit derartiger Verfahren ist vor allem für Kunststoffe wichtig, da deren Eigenschaften stark abhängig vom jeweiligen Herstellungsprozess und vom Alterungszustand sind. Exakte und vollständige Werte sind daher in Datenbanken oder von Herstellern nur begrenzt zu finden. Insbesondere die Entwicklung von Methoden zur Charakterisierung faserverstärkter Kunststoffe (FKV) ist nach wie vor Gegenstand der Forschung. Hier müssen anisotropiebedingt mehrere Kennwerte bestimmt werden. Da FKV zumeist als dünnwandige Bauteile zum Einsatz kommen, können die Werkstoffparameter aus den Dispersionseigenschaften der Lamb-Wellen, die sich in diesen Strukturen ausbreiten, abgeleitet werden. Dazu ist eine räumliche Abtastung des sich ausbreitenden Schallfelds erforderlich. In der vorliegenden Untersuchung wird dieser Ansatz für die relativ neue Werkstoffklasse der faserverstärkten Thermoplaste angewendet. Diese zeichnet ein ausgeprägtes Dämpfungsverhalten und eine Anisotropie der Materialparameter aus. Dazu wurde das Schallfeld im Ultraschallbereich mit einem Laser-Doppler-Vibrometers vermessen. Rechnerisch bestimmte Dispersionskurven wurden dann an die gemessenen Werte angepasst, womit die richtungsabhängigen Materialparameter bestimmt werden konnten. Im Vortrag wird das Messverfahren vorgestellt und auf spezielle Probleme, die sich z.B. aus dem Dämpfungsverhalten des Werkstoffs ergeben, eingegangen. Ausgewählte gemessene Werte werden mit den Ergebnissen von Referenzverfahren verglichen. T2 - DAGA 2021 - 47. Jahrestagung für Akustik CY - Vienna, Austria DA - 15.08.2021 KW - Ultraschall KW - Composites KW - Thermoplastische Kunststoffe PY - 2021 AN - OPUS4-57344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Zeipert, H. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Johannesmann, S. A1 - Prager, Jens A1 - Henning, B. ED - Nicolai, Marcel T1 - Characterization of adhesion strength using guided ultrasonic waves N2 - Klebeverbindungen sind aus vielen Anwendungen wie dem Leichtbau nicht mehr wegzudenken. Durch die Verklebung gleicher oder ungleicher Materialien entstehen viele Vorteile gegenüber konservativen Fügeverfahren. Jedoch stellen schwache Haftfestigkeiten eine sehr unbeliebte Fehlerart dar, die schlecht zu detektieren sind und zu einem frühzeitigen Versagen der Verklebung bei vergleichsweise geringen Belastungen führen können. Aufgrund hoher Sicherheits- und Qualitätsansprüche wird die Haftfestigkeit dieser Verbindungen jedoch noch immer zerstörend geprüft. Zufriedenstellende zerstörungsfreie Verfahren, um Haftfestigkeiten zu prüfen, sind nicht vorhanden und Thema gegenwärtiger Forschung. Ein Ansatz, der in diesem Projekt verfolgt wird, liegt in der Verwendung geführter Ultraschallwellen. Hierzu wird anhand von Simulationen mittels der Scaled Boundary Finite Element Methode gezeigt, dass die gezielte Auswertung bestimmter Bereiche des Dispersionsdiagrams, den sogenannten vermiedenen Kreuzungen (engl. mode repulsion regions), eine Charakterisierung der Haftfestigkeiten zulassen könnten. Dies liegt darin begründet, dass die mittleren mechanischen Belastungen der Kleberschicht in diesen Bereichen ein lokales Maximum aufweisen und daher eine erhöhte Sensitivität auf Materialänderungen haben. Es wird gezeigt, wie sensitiv diese Bereiche auf Materialänderungen in der Klebergrenzschicht sind und welche potenziellen Fehlergrößen existieren. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - SBFEM KW - Adhesive Bonding KW - Kissing Bonds KW - NDT KW - Ultrasonic Guided Waves PY - 2023 UR - https://pub.dega-akustik.de/DAGA_2023 SN - 978-3-939296-21-8 SP - 823 EP - 826 PB - Deutsche Gesellschaft für Akustik e.V. CY - Berlin AN - OPUS4-57378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Zeipert, H. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Prager, Jens A1 - Henning, B. A1 - Lozano Duarte, Daniel Hernando T1 - Charakterisierung von Haftfestigkeiten mittels geführter Ultraschallwellen N2 - Klebeverbindungen sind aus vielen Anwendungen wie dem Leichtbau nicht mehr wegzudenken. Durch die Verklebung gleicher oder ungleicher Materialien entstehen viele Vorteile gegenüber konservativen Fügeverfahren. Jedoch stellen schwache Haftfestigkeiten eine sehr unbeliebte Fehlerart dar, die schlecht zu detektieren sind und zu einem frühzeitigen Versagen der Verklebung bei vergleichsweise geringen Belastungen führen können. Aufgrund hoher Sicherheits- und Qualitätsansprüche wird die Haftfestigkeit dieser Verbindungen jedoch noch immer zerstörend geprüft. Zufriedenstellende zerstörungsfreie Verfahren, um Haftfestigkeiten zu prüfen, sind nicht vorhanden und Thema gegenwärtiger Forschung. Ein Ansatz, der in diesem Projekt verfolgt wird, liegt in der Verwendung geführter Ultraschallwellen. Hierzu wird anhand von Simulationen mittels der Scaled Boundary Finite Element Methode gezeigt, dass die gezielte Auswertung bestimmter Bereiche des Dispersionsdiagrams, den sogenannten vermiedenen Kreuzungen (engl. mode repulsion regions), eine Charakterisierung der Haftfestigkeiten zulassen könnten. Dies liegt darin begründet, dass die mittleren mechanischen Belastungen der Kleberschicht in diesen Bereichen ein lokales Maximum aufweisen und daher eine erhöhte Sensitivität auf Materialänderungen haben. Es wird gezeigt, wie sensitiv diese Bereiche auf Materialänderungen in der Klebergrenzschicht sind und welche potenziellen Fehlergrößen existieren. T2 - Schall 23 CY - Wetzlar, Germany DA - 20.03.2023 KW - Adhesive Bonding KW - Kissing Bonds KW - NDT KW - Ultrasonic Guided Waves KW - SBFEM PY - 2023 AN - OPUS4-57379 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Charakterisierung von Haftfestigkeiten mittels geführter Ultraschallwellen N2 - Klebeverbindungen sind aus dem heutigen Leichtbau wie der Automobil- und Luftfahrtindustrie nicht mehr wegzudenken. Durch die Verklebung gleicher oder ungleicher Materialien entstehen viele Vorteile gegenüber konservativen Fügeverfahren wie dem Schweißen oder dem Nieten. Aufgrund hoher Sicherheits- und Qualitätsansprüche wird die Festigkeit dieser Verbindungen jedoch noch immer zerstörend geprüft. Zuverlässige und zufriedenstellende zerstörungsfreie Verfahren, insbesondere um schwache Haftfestigkeiten zu prüfen, sind nicht vorhanden und Thema gegenwärtiger Forschung. Ein Ansatz, der in diesem Projekt verfolgt wird, liegt in der Verwendung geführter Ultraschallwellen und der gezielten Auswertung spezifischer Bereiche des Dispersionsdiagrams, den sogenannten Mode Repulsion Regions, welche eine potenzielle Charakterisierung der Haftfestigkeiten zulassen könnten. Hierzu wurden neben Simulationen mittels der sogenannten SBFEM, zur Findung geeigneter Charakterisierungsparameter, auch experimentelle zerstörungsfreie Untersuchungen von verklebten Zweischichtstrukturen aus Aluminium und Polycarbonat mittels geführter Ultraschallwellen durchgeführt . Hierzu dienten Voruntersuchungen an Stirnabzugsproben mittels zerstörender Validierungsmessungen zur Ermittlung geeigneter Oberflächenbearbeitungen zur Herstellung verschiedener Haftfestigkeiten. Mit Niederdruckplasma behandelte Proben dienten bei den zerstörungsfreien Messungen als ideale Referenzklebung gegenüber den schwächeren Haftfestigkeiten. Es konnten verschiedenste Haftfestigkeiten reproduzierbar hergestellt, zerstörend validiert und zerstörungsfrei mittels geführter Ultraschallwellen untersucht werden. Die Ausprägungen bestimmter Mode Repulsion Regions zeigen eine vielversprechende Sensitivität, welche durch ein geeigneten Parameter charakterisiert werden konnten. T2 - Doktorandenworkshop 2022 CY - Kloster Lehnin, Germany DA - 19.10.2022 KW - Adhesive Bonding KW - Kissing Bonds KW - Ultrasonic Guided Waves KW - NDT KW - SBFEM PY - 2022 AN - OPUS4-57380 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayoumi, A. A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Mueller, I. A1 - Prager, Jens T1 - Comparative Study Between Simulation and Experimental Guided Ultrasonic Wave Propagation on a Plate Like Structure N2 - In plate-like structures, ultrasonic waves propagate as Lamb waves. Their use is important for many applications from non-destructive testing to structural health monitoring. Efficient simulation tools contribute to a significant value add e.g. in designing systems for these applications. Under which conditions an acceptable accuracy of these models with affordable computational costs can be achieved is an open question. Many of these applications include the usage of a plane wavefront, simulated in 2D crossesctional models to reduce complexity. In this contribution, a comparative case study between simulations and experiments is presented. The aim is to verify and compare a 2D cross-sectional model with experimental data. The experimental setup for this case study consists of an aluminum plate. A rectangular piezoelectric transducer is mounted for guided wave excitation. A laser Doppler vibrometer (LDV) measures out-of-plane velocities on the plate. A 2D cross-sectional model based on the Scaled Boundary Finite Element Method (SBFEM) is used to simulate the wave propagation of the experimental setup. The first data points near the transducer are used to fit the excitation tractions of the model, while additional points further away from the source are used to validate the model. The comparison between the recorded measurements and the simulated velocities shows a high degree of compatibility. T2 - DAGA 2023 - 49. Jahrestagung für Akustik CY - Hamburg, Germany DA - 06.03.2023 KW - Scaled Boundary Finite Element Method KW - Guided Ultrasonic Wave KW - Laser Doppler Vibrometer PY - 2023 SN - 978-3-939296-21-8 SP - 88 EP - 91 AN - OPUS4-57354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan A1 - Mustapha, S. A1 - Yilmaz, Bengisu A1 - Charmi, Amir A1 - Brence, Blaž A1 - Prager, Jens T1 - Untersuchung der Ausbreitung von geführten Ultraschallwellen in Wasserstoffdruckbehältern zur Zustandsüberwachung N2 - Die zunehmende Bedeutung von Wasserstoff als emissionsfreier Energieträger der Zukunft lässt die Anforderungen an eine technisch einwandfreie und sichere Wasserstoffspeicherung steigen. Im Mobilitätssektor kommen dabei vorwiegend Kohlefaserverbundbehälter zur Speicherung von gasförmigem Wasserstoff im Hochdruckbereich zum Einsatz, die sich durch ihre Leichtbauweise bei gleichzeitig hoher Speicherkapazität auszeichnen. Materialfehler oder -ermüdung können jedoch zum Ausfall bis hin zum kritischen Versagensfall führen. Ein sicherer Betrieb der Behälter erfordert daher ein innovatives und zuverlässiges Konzept, um deren Integrität zu gewährleisten und folgenschwere Zwischenfälle zu vermeiden. Die Strukturüberwachung mittels geführter Ultraschallwellen ist dafür einer der prominentesten Ansätze, da sich die Wellen über große Entfernungen in der Struktur ausbreiten können und zudem sehr empfindlich auf kleinste Materialdefekte reagieren. In diesem Beitrag wird der Aufbau eines Sensornetzwerks zur Schadenserkennung und -lokalisierung vorgestellt, das auf den Prinzipien der Ausbreitung geführter Ultraschallwellen in Druckbehältern aus Verbundwerkstoffen basiert. Dazu werden in einem ersten Schritt das dispersive und multimodale Ausbreitungsverhalten analysiert und dominante Wellenmoden identifiziert. Basierend auf der Analyse werden Dämpfungsverhalten und Empfindlichkeit gegenüber künstlichen Defekten bestimmt. Unter Verwendung der ermittelten Informationen wird ein Sensornetzwerk bestehend aus piezoelektrischen Flächenwandlern entworfen, welches den zu untersuchenden Bereich vollständig abdecken soll. Das Ergebnis wird anschließend durch Aufbringen künstlicher Defekte experimentell evaluiert und präsentiert. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - Geführte Ultraschallwellen KW - Zustandsüberwachung KW - Wasserstoffdruckbehälter KW - Sensornetzwerk KW - Structural Health Monitoring PY - 2023 UR - https://pub.dega-akustik.de/DAGA_2023 SN - 978-3-939296-21-8 SP - 1598 EP - 1601 CY - Berlin AN - OPUS4-58022 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan T1 - Optimierung eines Sensornetzwerkes basierend auf geführten Wellen zur Zustandsüberwachung von Wasserstoffdruckbehältern N2 - Wasserstoff als flexibel einsetzbarer und leicht transportierbarer Energieträger bildet eine Schlüsselkomponente auf dem Weg zu einer klimaneutralen Energiewende. Zur Speicherung von gasförmigem Wasserstoff kommen bei stationären und auch mobilen Anwendungen meist Druckbehälter aus Verbundwerkstoffen zum Einsatz. Dabei ist für den Betrieb der Behälter die Gewährleistung der Sicherheit von großer Relevanz. Structural Health Monitoring (SHM) bietet einen innovativen Ansatz, um sowohl die Sicherheit als auch die Zuverlässigkeit der Druckbehälter zu gewährleisten und kritische Versagensfälle zu vermeiden. Zur kontinuierlichen Überwachung und Bewertung des Zustands eines Wasserstoffdruckbehälters wird in dem vorliegenden Beitrag eine aktive Methode präsentiert, die auf geführten Ultraschallwellen basiert. Dabei kommt das Pitch-Catch Verfahren zwischen Sender und Empfängern zur Überwachung der strukturellen Integrität zum Einsatz. Auf Grundlage des untersuchten Wellenausbreitungsverhaltens im Druckbehälter sowie der Geometrieeigenschaften wird ein Sensornetzwerk aus piezoelektrischen Flächenwandlern (PZT) zur Abdeckung des zu überwachenden Bereichs entworfen. Ziel ist es mit Hilfe eines Optimierungsalgorithmus eine größtmögliche Abdeckung bei gleichzeitiger Minimierung der Anzahl der Sensoren zu erreichen. Zudem soll eine gleichmäßige und platzsparende Verteilung im Vordergrund stehen, so dass zukünftig weitere Messmethoden auf dem Druckbehälter angewendet werden können (z. B. durch akustische oder faseroptische Sensoren). Das für die Anwendung optimierte Sensornetzwerk wird anschließend hinsichtlich der Robustheit bei der Schadenserkennung und -lokalisierung durch Aufbringen von künstlichen Schäden evaluiert. Die Ergebnisse zeigen, dass die künstlichen Schäden am Wasserstoffdruckbehälter nachgewiesen werden können. T2 - DACH-Jahrestagung CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Geführte Ultraschallwellen KW - Zustandsüberwachung KW - Wasserstoffdruckbehälter KW - Sensornetzwerk KW - Structural Health Monitoring PY - 2023 AN - OPUS4-58027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Gornushkin, Igor B. T1 - Extension of the Boltzmann plot method for multiplet emission lines N2 - The Boltzmann plot method is widely used to determine the temperature of laser induced plasma. It involves the use of individual lines that are not easy to find in complex spectra and/or in the spectral range available. If the number of such lines is not enough to build a reliable Boltzmann plot, overlapping lines are often used, which are separated by software. However, line separation is a rather imprecise procedure, which, in addition, requires significant computational costs. This study proposes an extension of the Boltzmann plot method that allows a specific group of unresolved lines to be included in a Boltzmann plot without the need to separate them. This group of lines are multiplets, lines of the same element with similar upper and lower transition states. The multiplet lines along with the individual lines are included in the algorithm, which also includes a correction for self-absorption and is used to determine the plasma temperature. The algorithm is tested on synthetic spectra which are consistent with the model of a homogeneous isothermal plasma in local thermodynamic equilibrium and is shown to be superior to the standard Boltzmann plot method both in more accurate determination of the plasma temperature and in a significant reduction in the computational time. The advantages and disadvantages of the method are discussed in the context of its applications in laser induced breakdown spectroscopy. KW - LIBS KW - Spectroscopy KW - Boltzmann plot KW - Multiplet KW - Spectral overlap PY - 2023 DO - https://doi.org/10.1016/j.jqsrt.2023.108741 SN - 1879-1352 VL - 310 SP - 1 EP - 5 PB - Elsevier AN - OPUS4-58058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Ultrasonic monitoring of large-scale structures – input to engineering assessment N2 - Ultrasonic coda wave interferometry can detect small changes in scattering materials like concrete. We embedded ultrasonic transducers in the Gänstorbrücke Ulm, a monitored road bridge in Germany, to test the methodology. Since fall 2020, we've been monitoring parts of the bridge and comparing the results to commercial monitoring systems. We calculate signal and volumetric velocity changes using coda waves, and long-term measurements show that the influence of temperature on strains and ultrasound velocity changes can be monitored. Velocity change maps indicate that different parts of the bridge react differently to environmental temperature changes, revealing local material property differences. A load experiment with trucks allows calibration to improve detectability of possibly damaging events. Our work focuses on measurement reliability, potential use of and distinction from temperature effects, combination with complementary sensing systems, and converting measured values to information for damage and life cycle assessment. T2 - IALCCE 2023 CY - Milano, Italy DA - 02.07.2023 KW - Ultrasonic KW - Monitoring KW - Bridges KW - NDT KW - Coda PY - 2023 AN - OPUS4-58046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Niederleitinger, Ernst T1 - Ultrasonic monitoring of large-scale structures – input to engineering assessment N2 - Ultrasonic coda wave interferometry can detect small changes in scattering materials like concrete. We embedded ultrasonic transducers in the Gänstorbrücke Ulm, a monitored road bridge in Germany, to test the methodology. Since fall 2020, we've been monitoring parts of the bridge and comparing the results to commercial monitoring systems. We calculate signal and volumetric velocity changes using coda waves, and long-term measurements show that the influence of temperature on strains and ultrasound velocity changes can be monitored. Velocity change maps indicate that different parts of the bridge react differently to environmental temperature changes, revealing local material property differences. A load experiment with trucks allows calibration to improve detectability of possibly damaging events. Our work focuses on measurement reliability, potential use of and distinction from temperature effects, combination with complementary sensing systems, and converting measured values to information for damage and life cycle assessment. T2 - IALCCE 2023 CY - Milano, Italy DA - 02.07.2023 KW - Ultrasonic KW - Monitoring KW - Bridge KW - NDT KW - coda PY - 2023 SP - 1 EP - 8 PB - IALCCE CY - Milan AN - OPUS4-58047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Krebber, Katerina T1 - Novel fading suppression method for distributed optical fiber acoustic sensing N2 - A universal method based on alternating pulse widths is proposed to suppress the signal fading for all distributed acoustic sensors (DASs) and experimentally demonstrated by one DAS system based on a Mach-Zehnder interferometer. T2 - Optica Sensing Congress CY - Munich, Germany DA - 30.07.2023 KW - Distributed fiber sensing KW - Acoustic sensing KW - Fading suppression KW - Structural health monitoring PY - 2023 SP - 1 EP - 2 AN - OPUS4-58048 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Krebber, Katerina T1 - Novel fading suppression method for distributed optical fiber acoustic sensing N2 - A universal method based on alternating pulse widths is proposed to suppress the signal fading for all distributed acoustic sensors (DASs) and experimentally demonstrated by one DAS system based on a Mach-Zehnder interferometer. T2 - Optica Sensing Congress CY - Munich, Germany DA - 30.07.2023 KW - Distributed fiber sensing KW - Acoustic sensing KW - Structural health monitoring KW - Fading suppression PY - 2023 AN - OPUS4-58049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Thomas, P. T1 - Phase Error Evaluation via Differentiation and Cross-Multiplication Demodulation in Phase-Sensitive Optical Time-Domain Reflectometry N2 - Phase-sensitive optical time-domain reflectometry (jOTDR) is a technology for distributed vibration sensing, where vibration amplitudes are determined by recovering the phase of the backscattered light. Measurement noise induces phase errors, which degrades sensing performance. The phase errors, using a differentiation and cross-multiplication (DCM) algorithm, are investigated theoretically and experimentally in a jOTDR system based on a phase retrieval configuration consisting of an imbalanced Mach–Zehnder interferometer (IMZI) and a 3 x 3 coupler. Analysis shows that phase error is highly dependent on the AC component of the obtained signal, essentially being inversely proportional to the product of the power of the light backscattered from two locations. An analytical expression was derived to estimate the phase error and was confirmed by experiment. When applied to the same measurement data, the error is found to be slightly smaller than that obtained using in-phase/quadrature (I/Q) demodulation. The error, however, increases for longer measurement times. KW - Distributed fiber sensing KW - Phase-sensitive optical time-domain reflectometry KW - Phase error PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580501 UR - https://www.mdpi.com/2304-6732/10/5/514 DO - https://doi.org/10.3390/photonics10050514 SN - 2304-6732 VL - 10 IS - 5 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-58050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Kozadayeva, M. A1 - Koptyug, A. A1 - Mishurova, Tatiana A1 - Meinel, Dietmar A1 - Surmenev, R. A1 - Surmeneva, M. T1 - Geometrical features and mechanical properties of the sheet-based gyroid scaffolds with functionally graded porosity manufactured by electron beam melting N2 - Functionally graded porous scaffolds (FGPS) constructed with pores of different size arranged as spatially continuous structure based on sheet-based gyroid with three different scaling factors of 0.05, 0.1 and 0.2 were produced by electron beam powder bed fusion. The pore dimensions of the obtained scaffolds satisfy the values required for optimal bone tissue ingrowth. Agglomerates of residual powder were found inside all structures, which required post-manufacturing treatment. Using X-ray Computed Tomography powder agglomerations were visualized and average wall thickness, wall-to-wall distances, micro- and macro-porosities were evaluated. The initial cleaning by powder recovery system (PRS) was insufficient for complete powder removal. Additional treatment by dry ultrasonic vibration (USV) was applied and was found successful for gyroids with the scaling factors of 0.05 and 0.1. Mechanical properties of the samples, including quasi-elastic gradients and first maximum compressive strengths of the structures before and after USV were evaluated to prove that additional treatment does not produce structural damage. The estimated quasi-elastic gradients for gyroids with different scaling factors lie in a range between 2.5 and 2.9 GPa, while the first maximum compressive strength vary from 52.5 for to 59.8 MPa, compressive offset stress vary from 46.2 for to 53.2 MPa. KW - Additive manufacturing KW - Electron beam KW - Powder bed fusion KW - Triply periodic minimal surfaces KW - Functionally graded porous scaffolds KW - X-ray computed tomography PY - 2023 DO - https://doi.org/10.1016/j.mtcomm.2023.106410 SN - 2352-4928 VL - 35 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-57682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. W. T1 - Improved criteria for evaluating impact targets in regulative drop tests of dangerous goods packagings N2 - For dangerous goods packagings, drop testing onto an essential unyielding target can be used to assess the mechanical resistance to impact loads. Adopted regulations like ADR/RID require that the impact surface provided shall be integral with a mass at least 50 times than that of the heaviest package to be tested. The problem is that many manufacturers do not possess impact targets that satisfy the required 50 times mass ratio for regulative drop tests during series production. The objective of this work is to verify existing and define improved criteria for impact target structures based on systematic investigations. Previous evidence highlights the relevance of other parameters in addition to the mass ratio. Therefore, in this research, a variation of drop test parameters was carried out experimentally. Furthermore, numerical vibration analysis was applied to investigate the deformability of the impact surface. The results conclude that the mass ratio of 1:50 cannot be defined as a decisive criterion. In order to determine the influence of further drop test parameters, the research findings were used to validate a parametric model which assesses impact target deflection. An approximation quality of over 90 % was achieved. As a result, new evaluation criteria are proposed. Firstly, a method for identifying critical impact target designs is provided. Secondly, a new comprehensive formula compares the approximated maximum deflection of a real impact target to the respective theoretical threshold derived from a worst-case assumption. In practice, this leads to great advantages in the evaluation of already installed impact targets for dangerous goods packagings. KW - Corrugated fibreboard box KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Mechanical response KW - Steel drum KW - Structural dynamics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576985 DO - https://doi.org/10.1002/pts.2759 SN - 0894-3214 SP - 1 EP - 14 PB - John Wiley & Sons Ltd AN - OPUS4-57698 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - DeepGDM: Deep Learning for Gas Distribution Mapping N2 - Gas distribution mapping (GDM) is a valuable tool for monitoring the distribution of gases in various applications, including environmental monitoring, emergency response, and industrial safety. While GDM is actively researched in the scope of gas-sensitive mobile robots (Mobile Robot Olfaction), there is a potential for broader applications utilizing sensor networks. This presentation gives an overview of the different approaches to GDM and motivate the use of a deep-neural network-based approach. As access to ground truth representations of gas distributions remains a challenge in GDM research, an approach for the simulation of realistic-shaped synthetic gas plumes is described, which was used for training Gas Distribution Decoder, a deep neural network for spatial interpolation of spatially sparse gas measurements. T2 - AASS Seminar CY - Örebro, Sweden DA - 08.06.2023 KW - Deep learning KW - Mobile robot olfaction KW - Environmental monitoring PY - 2023 AN - OPUS4-57635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Obaton, A.-F. A1 - Fain, J. A1 - Meinel, Dietmar A1 - Tsamos, Athanasios A1 - Léonard, F. A1 - Lécuelle, B. A1 - Djemaï, M. T1 - In Vivo Bone Progression in and around Lattice Implants Additively Manufactured with a New Titanium Alloy N2 - The osseointegration in/around additively manufactured (AM) lattice structures of a new titanium alloy, Ti–19Nb–14Zr, was evaluated. Different lattices with increasingly high sidewalls gradually closing them were manufactured and implanted in sheep. After removal, the bone–interface implant (BII) and bone–implant contact (BIC) were studied from 3D X-ray computed tomography images. Measured BII of less than 10 µm and BIC of 95% are evidence of excellent osseointegration. Since AMnaturally leads to a high-roughness surface finish, the wettability of the implant is increased. The new alloy possesses an increased affinity to the bone. The lattice provides crevices in which the biological tissue can jump in and cling. The combination of these factors is pushing ossification beyond its natural limits. Therefore, the quality and speed of the ossification and osseointegration in/around these Ti–19Nb–14Zr laterally closed lattice implants open the possibility of bone spline key of prostheses. This enables the stabilization of the implant into the bone while keeping the possibility of punctual hooks allowing the implant to be removed more easily if required. Thus, this new titanium alloy and such laterally closed lattice structures are appropriate candidates to be implemented in a new generation of implants. KW - Osseointegration KW - X-ray computed tomography KW - Additive manufacturing KW - Machine learning segmentation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-577066 DO - https://doi.org/10.3390/app13127282 VL - 13 IS - 12 SP - 1 EP - 18 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57706 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Methodenentwicklung der sensorgestützten Sortierung von Bau- und Abbruchabfällen N2 - Beim Recycling von Bau- und Abbruchabfällen werden bisher bevorzugt einfache, aber bewährte Techniken eingesetzt, um große Mengen an Bauschutt in kurzer Zeit zu verarbeiten. Dies steht im Gegensatz zu den immer komplexer werdenden Verbundwerkstoffen und Strukturen in der Mineralbaustoffindustrie. Die manuelle Sortierung birgt viele Risiken und Gefahren für das ausführende Personal und basiert lediglich auf offensichtlichen, visuell erkennbaren Unterschieden zur Trennung. Eine automatisierte, sensorgestützte Sortierung dieser Baustoffe könnte diese Praxis ergänzen oder ersetzen, um die Verarbeitungsgeschwindigkeit, die Recyclingquoten, die Sortierqualität und die gesundheitlichen Bedingungen zu verbessern. Ein gemeinsames Projekt von Partnern aus Industrie und Forschungseinrichtungen nähert sich dieser Aufgabe, indem es die Kombination von Laser-induzierter Breakdown-Spektroskopie (LIBS) und VIS/NIR-Spektroskopie untersucht und testet. Durch die gemeinsame Verarbeitung der Informationen soll die Sortierqualität verschiedener Materialien wie Beton, Hauptmauerwerksbaustoffe, organische Bestandteile usw. deutlich verbessert werden. Darüber hinaus könnten Verunreinigungen wie SO3-haltige Baustoffe (Gips, Porenbeton usw.) erkannt und getrennt werden. Wir stellen aktuelle Fortschritte und Ergebnisse der Entwicklung eines Prüfstands vor, der LIBS mit NIR-Spektroskopie und visueller Bildgebung kombiniert. In Zukunft wird dieser Laborprototyp als vollautomatischer Messaufbau dienen, um eine Echtzeitklassifizierung von Bau- und Abbruchabfällen auf einem Förderband zu ermöglichen. T2 - Kolloquium der Leibniz-Sozietät der Wissenschaft zu Berlin E.V. - Die Ernergiewende 2.0, im Fokus: Die Stffwirtschaft CY - Potsdam, Germany DA - 09.08.2023 KW - Circular economy KW - LIBS KW - Construction and demolition waste KW - NIR KW - Material classification PY - 2023 AN - OPUS4-57640 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. W. T1 - Improved criteria for evaluating impact targets in regulative drop tests of dangerous goods packagings N2 - For dangerous goods packagings, drop testing onto an essential unyielding target can be used to assess the mechanical resistance to impact loads. Adopted regulations like ADR/RID require that the impact surface provided shall be integral with a mass at least 50 times than that of the heaviest package to be tested. The problem is that many manufacturers do not possess impact targets that satisfy the required 50 times mass ratio for regulative drop tests during series production. The objective of this work is to verify existing and define improved criteria for impact target structures based on systematic investigations. Previous evidence highlights the relevance of other parameters in addition to the mass ratio. Therefore, in this research, a variation of drop test parameters was carried out experimentally. Furthermore, numerical vibration analysis was applied to investigate the deformability of the impact surface. The results conclude that the mass ratio of 1:50 cannot be defined as a decisive criterion. In order to determine the influence of further drop test parameters, the research findings were used to validate a parametric model which assesses impact target deflection. An approximation quality of over 90 % was achieved. As a result, new evaluation criteria are proposed. Firstly, a method for identifying critical impact target designs is provided. Secondly, a new comprehensive formula compares the approximated maximum deflection of a real impact target to the respective theoretical threshold derived from a worst-case assumption. In practice, this leads to great advantages in the evaluation of already installed impact targets for dangerous goods packagings. T2 - 31st IAPRI Members’ conference CY - Mumbai, India DA - 22.05.2023 KW - Drop test KW - Structural dynamics KW - Dangerous goods packagings KW - Impact target KW - Vibration analysis PY - 2023 AN - OPUS4-57715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, Tianyun T1 - Virtuelle Referenzschienen nach DIN EN 16729-1 für die Ultraschallprüfung von verlegten Eisenbahnschienen N2 - Im Rahmen des Forschungsvorhabens AIFRI „Arteficial Intelligence for Rail Inspection“ wird der Prozess der mechanisierten Schienenprüfung in einem digitalen Zwilling abgebildet, um in einem zweiten Schritt mit KI-Algorithmen eine automatisierte Defekterkennung und -klassifizierung trainieren zu können. Hierzu werden relevante Schienenschädigungen und in der Schiene vorhandene Artefakte analysiert und in skalierbare Modelle übertragen. Die Norm DIN EN 16729-1 „Bahnanwendungen - Infrastruktur - Zerstörungsfreie Prüfung an Schienen im Gleis - Teil 1: Anforderungen an Ultraschallprüfungen und Bewertungsgrundlagen“ gilt für die Prüfausrüstung von Schienenprüffahrzeugen und handgeführten Rollgeräten und legt die Anforderungen an die Prüfgrundsätze und -systeme bei der Prüfung verlegter Eisenbahnschienen fest, um vergleichbare Ergebnisse in Bezug auf Lage, Art und Größe der Unregelmäßigkeiten in den Schienen zu erhalten. Um die Performance von Prüfsystemen in der Simulation zu evaluieren, wurden die in den Anhängen der DIN EN 16729-1 angegebenen Bezugsreflektoren als künstliche Reflektoren (nach Anhang A) und simulierte Reflektoren (nach Anhang B) in einem digitalen Zwilling mit einem Schienenprofil 54E4 nach DIN EN 13674-1 sowie mit vereinfachter Geometrie als virtuelle Testschienen abgebildet. Die Simulationen wurden mit den in den Tabellen 3 und 4 nach DIN EN 16729-1 definierten Prüfkopfwinkeln durchgeführt. Die Rechnungen wurden im Labormaßstab an Testkörpern verifiziert und die Signal-Rausch-Abstände für Untersuchungen im Feld ermittelt. Ergebnisse der Untersuchungen und Möglichkeiten der Anwendung werden vorgestellt. Das Forschungsvorhaben wird durch das Bundesministerium für Verkehr und digitale Infrastruktur (BMVI) im Rahmen von mFund unter dem Förderkennzeichen 19FS2014 gefördert. T2 - DACH-Jahrestagung CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Ultraschallprüfung KW - Simulation KW - Schienenprüfung PY - 2023 AN - OPUS4-57625 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Christian T1 - Eignungsprüfungen geophysikalischer Sensoren zur Rissdetektion an Demonstrationsbauwerken N2 - Bei der Betonage von Abdichtbauwerken können Temperaturen bis 110 °C und hohe Drücke bis 5 MPa erreicht werden. Mittels Technikumsversuchen wurde nachgewiesen, dass Mikroakustik- und Ultraschallsensoren zum Einbau in Demonstrationsbauwerke geeignet sind. Die Untersuchungen wurden bei der BAM (Bundesanstalt für Materialforschung und -prüfung) in Berlin durchgeführt. Es ist vorgesehen, die Sensoren in Morsleben am Demonstrationsbauwerk im Anhydrit einzusetzen. T2 - 84. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Jena, Germany DA - 10.03.2024 KW - Ultraschall KW - Eignungsprüfung KW - Risse KW - Abdichtbauwerk KW - Anhydrit PY - 2024 AN - OPUS4-59772 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Gravenkamp, Hauke A1 - Prager, Jens A1 - Birk, Carolin T1 - The SBFEM to simulate the scattering of ultrasonic guided waves interacting with defects in plate structures N2 - In the field of guided waves for non-destructive testing, the interaction of these waves with damages or other discontinuities in a structure is critical. When a guided wave mode travels and hits a defect, it scatters in all directions, converting to other modes and reflecting the existing one. These interactions are captured in scattered far field complex amplitudes. The amplitudes are stored in scattering matrices, which characterise the elastodynamic behaviour of a defect completely. Scattering matrices are also useful to simulate backpropagation from a defect using ray-tracing methods. Simulating these interactions is challenging, and analytical solutions only exist for simple geometries. Still, using general tools like the finite element method results in large, usually costly models. Recently, researchers proposed a method based on a numerical implementation of the Kirchhoff–Helmholtz integral that allows the computation of the scattering matrices using a model containing only the damaged region. However, classical methods to resolve the far field and low-order elements were used, leading to large models yet more efficient than using other techniques. We propose using the SBFEM as an alternative to enhance the computation of the far field scattering. The damaged region is discretised using high-order polyhedral elements, while the far field is constructed using a modified version of the SBFEM. Examples compared to the literature demonstrate the validity of the approach. T2 - Doktorandentreffen CY - Attendorn, Germany DA - 16.10.2023 KW - SBFEM KW - Guided Waves KW - Scattering PY - 2023 AN - OPUS4-59775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Prager, Jens T1 - Modeling guided waves interacting with arbitrarily shaped inhomogeneities using SBFEM in combination with an extruded quadtree decomposition for 3D plates N2 - For structural health monitoring systems or non-destructive testing, it is crucial to study the interactions of ultrasonic-guided waves with inhomogeneities or damage in structural components. Simulation of these interactions poses a challenge. After the wave-damage interaction, the numerical model must reproduce features like mode conversion or wave scattering. Mathematically, damages are discontinuities in a computational domain, and each wave interacts differently because of the geometrical features. We propose a quadtree-based meshing in the current contribution to capture these geometrical characteristics. This kind of discretisation approach requires special techniques to couple cells of different sizes since, after a quadtree decomposition, the problem of so-called hanging nodes may arise. Transition elements based on high-order transfinite shape functions are used to solve this issue. The advantage is that these elements allow the correct coupling of the cells while retaining a high-order interpolation. Moreover, the reuse of the dynamic stiffness matrices can be exploited based on the similarity of the cells. This procedure makes the approach very efficient. Examples show the scattering characteristics of different guided wave modes after interacting with inhomogeneities and discontinuities in a plate. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - SBFEM KW - Quadtree KW - Ultrasound PY - 2023 SP - 1035 EP - 1038 CY - Hamburg AN - OPUS4-59776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D X-ray Imaging and residual stress analysis of materials N2 - The focus of the presentation focus will be on 3D imaging by means of X-ray Computed Tomography (XCT) at the lab and at synchrotron, and the non-destructive residual stress (RS) characterization by diffraction of different kind of materials in FB8.5 Micro-NDT BAM. For instance, the manufacturing defects and high RS are inherent of additively manufacturing techniques and affect structural integrity of the components. Using XCT the defects size and shape distribution as well as geometrical deviations can be characterized, allowing the further optimization of the manufacturing process. Diffraction-based RS analysis methods using neutron and synchrotron X-rays at large scale facilities offer the possibility to non-destructively spatially resolve both surface and bulk RS in complex components and track their changes following applied thermal or mechanical loads. T2 - Seminar at Applied Materials Group at PSI CY - Villigen, Switzerland DA - 13.09.2023 KW - Additive manufacturing KW - Residual stress KW - X-ray computed tomography PY - 2023 AN - OPUS4-58310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Reliability reassessment of bridges with geometrical NDT results N2 - This presentation summarizes recent developments within the scope of the national pre-standardization project “ZfPStatik”, which aims to prepare a guideline about NDT-supported structural analyses. The focus is on the purposeful and explicit utilization of geometrical tendon and reinforcement bar positions measured on-site in reliability analysis — shown by means of a prestressed concrete bridge as case study. T2 - 13th German Japanese Bridge Symposium CY - Osaka, Japan DA - 28.08.2023 KW - Existing structures KW - Probabilistic methods KW - Data-supported assessment PY - 2023 AN - OPUS4-58268 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. T1 - Reliability assessment of existing concrete bridges with geometrical NDT results - Case studies N2 - The results of and the validity in reliability assessment of existing bridges essentially depend on the information available about the considered system. Information about the actual condition as well as structural and material characteristics can be observed on-site to refine the computation models used in assessment. Non-destructive testing (NDT) methods for concrete structures are capable of reconstructing missing, questioned, or inconsistent as-built plans. This contribution summarizes recent developments within the scope of the national pre-standardization project “ZfPStatik”, which aims to prepare a guideline about NDT-supported structural analyses. The focus is on the purposeful and explicit utilization of geometrical tendon and reinforcement bar positions (measured on-site using the ultrasound echo and ground penetrating radar (GPR) techniques) in probabilistic reliability analyses — shown by means of real case studies. The well-established first order reliability method is applied to different concrete bridges, which are typical for the German road bridge stock, to demonstrate the utility of incorporating quality-evaluated NDT-results in terms of changes in structural reliability. T2 - 13th German-Japanese Bridge Symposium CY - Osaka, Japan DA - 28.08.2023 KW - Non-destructive testing KW - Prestressed concrete KW - Data-informed reliability analysis PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582727 SP - 29 EP - 40 PB - Osaka Metropolitan University CY - Osaka AN - OPUS4-58272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - EvalTherm - Weather-dependent passive thermography and thermal simulation of in-service wind turbine blades N2 - To cope with the increase in the manufacturing and operation of wind turbines, wind farm operators need inspection tools that are able to provide reliable information while keeping the downtime low. Current inspection techniques require to stop the wind turbine. This work presents the current progress in the project EvalTherm, in which passive thermography is evaluated as a possible non-destructive inspection tool for operational wind turbine blades (WTBs). A methodology to obtain thermal images of rotating WTBs has been established in this project. However, the quality of the results is heavily dependent on various aspects such as weather conditions, information on the inspected WTB, damage history, etc. In this work, a section of a used WTB is simulated using finite-element modelling (FEM) as well as experimentally tested for evaluating the accuracy of the model. Such a model will provide insight into the potential thermal response of a certain structure (with specific material properties) in given weather (boundary) conditions. The model is able to provide satisfactory predictions of the thermal response of the structure, as well as indicate what thermal contrast(s) result from artificial defects introduced in the structure. T2 - WindEurope Annual Event 2023 CY - Copenhagen, Denmark DA - 25.04.2023 KW - FEM KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie anlage rotorblätter PY - 2023 AN - OPUS4-58274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, M. W. T1 - FEA of the mechanical response of installed impact target foundations in drop tests of dangerous goods packagings N2 - Packagings for the transport of dangerous goods need to meet special requirements to get an approval. This includes free fall drop testing onto an essentially unyielding surface as a means to assess a package’s resistance to mechanical damage. A main requirement for drop tests is that the impact target’s mass shall be at least 50 times that of the heaviest package to be tested. Nevertheless, many manufacturers do not possess foundation structures with the required mass ratio. Previous evidence highlights that the mass ratio is not a decisive criterion on its own. Parameters such as the impact target foundation’s connection and the impulse experienced by the impacting object are essential as well. However, these factors are not easily verifiable since experimental measurements are not possible at most facilities. The objective of this work is to provide a detailed analysis on the interaction between impact target foundation and subgrade in dynamic impact testing using validated finite-element (FE) models. This research is highly beneficial for industrial application since it allows manufacturers to make informed predictions about the mechanical response of installed impact target foundations. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2012 KW - Dangerous goods packagings KW - Drop test KW - Foundation KW - Structural dynamics PY - 2023 AN - OPUS4-58213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Coda Measurements for monitoring infrastructure durability N2 - Presentation about the advancements in the DFG Research unit CoDA, with focus on Coda Wave Monitoring of Infrastructure. With some case studies, possibilities and challenges are discussed on the way towards infrastructural monitoring with CWI. T2 - PhD-Seminar Department 8.2 CY - Berlin, Germany DA - 07.09.2023 KW - CWI KW - Embedded Sensors KW - Ultrasound KW - Bridge Monitoring PY - 2023 AN - OPUS4-58196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shaheen, Sabahat A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Blast-Assisted Subsurface Characterisation Using a Novel Distributed Acoustic Sensing Setup Based on Geometric Phases N2 - A novel DAS setup based on geometric phases in coherent heterodyne detection is applied for the first time to the characterisation of the Earth’s subsurface. In addition, an optimisation of the proposed setup in terms of its spatial resolution is also presented for the first time. The surface waves are generated by strong blasts of 25 kg of explosives at a dedicated test site. A 10 km dark fiber link in the vicinity of the test site connected to the test setup records the resulting strain signals. The spike-free and low-noise strain data thus obtained minimize post-processing requirements, making the setup a candidate for real-time seismic monitoring. An analysis of the dispersion characteristics of the generated surface waves is performed using a recently reported optimised seismic interferometric technique. Based on the dispersion characteristics, the shear wave velocities of the surface waves as a function of the depth profile of the Earth’s crust are determined using an optimised evolutionary algorithm. KW - Geophysics KW - Geometric Phase KW - Distributed Fiber Optic Sensor KW - Distributed Acoustic Sensing KW - Earthquake Monitoring KW - Seismology PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591913 DO - https://doi.org/10.3390/s24010030 VL - 24 IS - 1 SP - 1 EP - 12 PB - MDPI AN - OPUS4-59191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertovic, Marija A1 - Given, Joseph A1 - Rentala, V K A1 - Wall, M A1 - Kanzler, D A1 - Lehleitner, Johannes A1 - Heckel, Thomas A1 - Tkachenko, Viktoriya T1 - Methods for quantification and integration of human factors into probability of detection assessments N2 - Human factors (HFs) are a frequently mentioned topic when talking about the reliability of non-destructive testing (NDT). However, probability of detection (POD), the commonly used measure of NDT reliability, only looks at the technical capability of an NDT system to detect a defect. After several decades of research on the influence of HFs on NDT reliability, there is still no commonly accepted approach to rendering HFs visible in reliability assessment. This paper provides an overview of possible quantitative and qualitative methods for integrating HFs into the reliability assessment. It is concluded that reliability assessment is best carried out using both quantifiable and non-quantifiable approaches to HFs. KW - Materials Chemistry KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials KW - Non-Destructive Testing (NDT) KW - Human factors KW - Detection Assessments PY - 2023 DO - https://doi.org/10.1784/insi.2023.65.7.364 SN - 1354-2575 VL - 65 IS - 7 SP - 364 EP - 372 PB - British Institute of Non-Destructive Testing (BINDT) AN - OPUS4-59173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo T1 - Investigation of Capillary Water Absorption of Clinker-Reduced Binders by NMR Relaxometry N2 - To evaluate the durability of new alternative cement compositions, it is important to examine the internal transport of moisture through these materials. For this purpose, mortars were prepared from different types of cement and capillary suction experiments were carried out. The moisture transport was studied with an NMR tomograph and compared with weight easurements. With the tomograph, the total moisture input could be determined, as well as the moisture content within the samples non-destructively and spatially resolved. This allows precise observation of the moisture fronts. The tomograph was also used to determine the capillary transport coefficient. T2 - ISEMA 2023 CY - Queensland, Australia DA - 25.09.2023 KW - NMR relaxometry KW - Capillary suction KW - Capillary transport coefficient PY - 2023 AN - OPUS4-59216 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo A1 - Kruschwitz, Sabine T1 - Investigation of Capillary Water Absorption of Clinker-Reduced Binders by NMR Relaxometry N2 - To evaluate the durability of new alternative cement compositions, it is important to examine the internal transport of moisture through these materials. For this purpose, mortars were prepared from different types of cement and capillary suction experiments were carried out. The moisture transport was studied with an NMR tomograph and compared with weight measurements. With the tomograph, the total moisture input could be determined, as well as the moisture content within the samples non-destructively and spatially resolved. This allows precise observation of the moisture fronts. The tomograph was also used to determine the capillary transport coefficient. T2 - International Conference on Electromagnetic Wave Interaction with Water and Moist Substances of the International Society for Electromagnetic Aquametry (ISEMA) 2023 CY - Brisbane, Ausralia DA - 25.09.2023 KW - NMR relaxometry KW - Capillary suction KW - Capillary transport coefficient PY - 2023 SP - 1 EP - 3 AN - OPUS4-59217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häusler, F. A1 - Stührenberg, J. A1 - Neumann, Patrick P. ED - Sigalov, K. ED - Hagedorn, P. ED - Schönfelder, P. ED - Faltin, B. ED - Zentgraf, S. ED - Block, M. T1 - Gasquellenlokalisierung mit Drohnenschwärmen N2 - Gasquellenlokalisierungen (Gas Source Localization, GSL) tragen dazu bei, die Folgen von Industrieunfällen und Naturkatastrophen zu mildern. Während die GSL, wenn von Menschen durchgeführt, gefährlich und zeitaufwändig ist, können Schwärme von wendigen und kostengünstigen Nanodrohnen die Effizienz und Sicherheit der Suche erhöhen. Da die geringe Nutzlast von Nanodrohnen die Sensor- und Rechenressourcen einschränkt, werden Strategien zur Koordination des Roboterschwarms verwendet, die von biologischen Schwärmen, wie Kolonien sozialer Insekten, inspiriert sind. Die meisten Schwarm-GSL-Strategien verwenden das Maximum der Gaskonzentrationsverteilung zur Schätzung der Gasquellenposition. Experimente legen jedoch nahe, dass die Intermittenz der Gasverteilung vielversprechender ist. In diesem Beitrag wird eine neuartige GSL-Strategie für Schwärme vorgestellt, die auf Pheromonkommunikation und Intermittenz der Gasverteilung basiert. Die Agenten, d.h. die Nanodrohnen, emittieren Pheromonmarker in einer virtuellen Umgebung, wenn sie eine neue Gaswolke feststellen. Die Agenten werden durch virtuelle Kräfte gesteuert und nutzen abwechselnd das Wissen des Schwarms, indem sie dem Pheromongradienten folgen, oder erkunden den Suchraum, indem sie einen Zufallspunkt ansteuern. Zur Kollisionsvermeidung werden die Agenten durchgehend von anderen Agenten und Wänden abgestoßen. Die Strategie wurde auf drei Nanodrohnen implementiert und durch ein Experiment in einem Innenraum mit einer statischen Gasquelle validiert. Die Ergebnisse zeigen eine Verbesserung gegenüber maximabasierten Verfahren und geringe Lokalisierungsfehler in Windrichtung. T2 - 34. Forum Bauinformatik 2023 CY - Bochum, Germany DA - 06.08.2023 KW - Mobile Robotic Olfaction KW - Bouts KW - Mobile Sensorik KW - Nanodrohnen KW - Pheromonkommunikation KW - Schwarmrobotik PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594320 DO - https://doi.org/10.13154/294-10088 SP - 168 EP - 175 AN - OPUS4-59432 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Lasers: A versatile Heat Source for Modern Active Thermographic Testing N2 - The properties of laser radiation result in a wide range of applications, making laser technologies indispensable in areas such as industry, science and medicine. The possible areas of application for thermography in this context are just as diverse. Thermography is used in laser applications when permanent monitoring and control of thermal development is necessary. Among others, this is the case in additive manufacturing, laser-based measuring devices and non-destructive testing. Furthermore, thermography is ideally suited as a testing method when it comes to ensuring the quality of the laser itself. In this talk it is outlined, how lasers can be used as a heat source in active thermographic testing. Furthermore, two special variants (spatial & temporal structured heating) are described, for which lasers are highly suitable. T2 - Webinar: Laser Technologies Benefiting from Infrared Thermography CY - Online meeting DA - 24.04.2024 KW - Thermography KW - Laser KW - NDT PY - 2024 UR - https://www.infratec.eu/press/press-releases/details/2024-03-04-laser-technologies-benefiting-from-infrared-thermography/ AN - OPUS4-59934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pech May, Nelson Wilbur A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias T1 - Robot-assisted infrared thermography for surface breaking crack detection on complex shaped components N2 - Infrared thermography using a focused (spot or line) beam has proved to be effective for detection of surface breaking cracks on planar samples. In this work, we use the same principle, but applied to complex shaped components, like a rail section, a gear, and a gas turbine blade. We use a six-axis robot arm to move the sample in front of our thermographic setup. Several scanning paths and thermographic parameters are explored: scanning speed, density of points in each scanning slice, laser power and camera frame-rate. Additionally, we explore semi-automatic evaluation algorithms for crack detection, as well as 2D-to-3D registration of the found indications. T2 - SPIE Future Sensing Technologies, 2023 CY - Yokohama, Japan DA - 18.04.2023 KW - Complex shaped component testing KW - Flying line thermography KW - Robot-assisted thermography KW - Crack detection KW - Robot path planning KW - 2D/3D thermographic registration PY - 2023 DO - https://doi.org/10.1117/12.2666757 VL - 12327 SP - 1 EP - 3 PB - SPIE Future Sensing Technologies AN - OPUS4-59867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hassenstein, Christian A1 - Heckel, Thomas A1 - Tomasson, Ingimar A1 - Vöhringer, Daniel A1 - Berendt, Torsten A1 - Wassermann, Jonas A1 - Prager, Jens T1 - Automated Wall Thickness Evaluation for Turbine Blades Using Robot-Guided Ultrasonic Array Imaging N2 - Nondestructive testing has become an essential part of the maintenance of modern gas turbine blades and vanes since it provides an increase in both safety against critical failure and efficiency of operation. Targeted repairs of the blade’s airfoil require localized wall thickness information. This information, however, is hard to obtain by nondestructive testing due to the complex shapes of surfaces, cavities, and material characteristics. To address this problem, we introduce an automated nondestructive testing system that scans the part using an immersed ultrasonic array probe guided by a robot arm. For imaging, we adopt a two-step, surface-adaptive Total Focusing Method (TFM) approach. For each test position, the TFM allows us to identify the outer surface, followed by calculating an adaptive image of the interior of the part, where the inner surface’s position and shape are obtained. To handle the large volumes of data, the surface features are automatically extracted from the TFM images using specialized image processing algorithms. Subsequently, the collection of 2D extracted surface data is merged and smoothed in 3D space to form the outer and inner surfaces, facilitating wall thickness evaluation. With this approach, representative zones on two gas turbine vanes were tested, and the reconstructed wall thickness values were evaluated via comparison with reference data from an optical scan. For the test zones on two turbine vanes, average errors ranging from 0.05 mm to 0.1 mm were identified, with a standard deviation of 0.06–0.16 mm. KW - Automation KW - Imaging KW - Sensors KW - Testing methodologies KW - Ultrasonics PY - 2024 DO - https://doi.org/10.1115/1.4064998 SN - 2572-3901 VL - 7 SP - 021005-1 EP - 021005-12 PB - The American Society of Mechanical Engineers (ASME) CY - New York, USA AN - OPUS4-59851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zaytsev, D. A1 - Funk, Alexander T1 - On the crack evolutional in human dentin under uniaxial compression imaged by high resolution tomography N2 - An observation of the fracture process in front of the crack tip inside a dentin sample by means of ex-situ X-ray computed tomography after uniaxial compression at different deformation values was carried out in this work. This ex-situ approach allowed the microstructure and fracturing process of human dentin to be observed during loading. No cracks are observed up to the middle part of the irreversible deformation in the samples at least visible at 0.4μm resolution. First cracks appeared before the mechanical stress reached the compression strength. The growth of the cracks is realized by connecting the main cracks with satellite cracks that lie ahead of the main crack tip and parallel its trajectory. When under the stress load the deformation in the sample exceeds the deformation at the compression strength of dentin, an appearance of micro-cracks in front of the main cracks is observed. The micro-cracks are inclined (~60°) to the trajectory of the main cracks. The further growth of the main cracks is not realized due to the junction with the micro-cracks; we assume that the micro-cracks dissipate the energy of the main crack and suppressed its growth. These micro-cracks serve as additional stress accommodations, therefore the samples do not break apart after the compression test, as it is usually observed under bending and tension tests. KW - Dentin KW - Crack evolution KW - Compression strength KW - Mechanical properties KW - Microstructure KW - Ex-situ X-ray computed tomography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594810 DO - https://doi.org/10.18149/MPM.5152023_5 SN - 1605-8119 VL - 51 IS - 5 SP - 38 EP - 51 PB - Advanced Study Center CY - St. Petersburg AN - OPUS4-59481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automated adaptive TFM method for Gas turbine Testing in NDE 4.0 N2 - Nondestructive testing of gas turbine blades is essential for their maintenance and service process which is critical to ensure both safety and efficiency of these highly stressed parts. In this presentation, a novel ultrasonic testing method is explored in order to acquire part thickness information in the turbine blade’s airfoil. In established industry processes, the measurements are mainly carried out manually and only at a few specific positions of the inspected parts. The proposed method scans the part using a robot arm guiding an ultrasonic array sensor. For ultrasonic coupling to the complex-shaped surface geometry, the inspected part and sensor are immersed into water. A two-step TFM[1, 2] (Total Focusing Method) approach is used to reconstruct the outer and inner surfaces subsequently from the ultrasonic raw data, which are acquired using the FMC[3] (Full Matrix Capture) measurement principle. For each sensor position, the location and geometry of the outer surface is first identified and then used to create an image of an area inside the material. From that image, the inner surface is reconstructed. Finally, part thickness information is deducted from merging location data of inner and outer surface. The result is a high resolution, high precision mapping of the inspected part’s wall thickness. T2 - ECNDT 2023 CY - Lisbon, Portugal DA - 03.07.2023 KW - NDE KW - Gasturbines KW - Maintenance KW - Repair KW - Overhaul KW - Ultrasound PY - 2023 AN - OPUS4-59584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Relevant, abgesichert, vergleichbar – ZfP-Ergebnisse bei der Zuverlässigkeitsbewertung von Bauwerken N2 - Die Nachrechnung, d. h. die Zuverlässigkeitsbewertung von bestehenden Brücken, ist aufgrund der alternden Infrastruktur und sich verändernden Anforderungen an die Bauwerke eine fortwährend große Herausforderung in Wissenschaft, Praxis und Standardisierung. Ein wesentlicher Vorteil bei der Nachrechnung besteht gegenüber dem Neubauentwurf in der Möglichkeit, Informationen über den tatsächlichen Zustand der Bauwerke zu erheben – im Idealfall ohne wesentliche destruktive Eingriffe in die Bausubstanz. Deren Verwendung bei der Zuverlässigkeitsanalyse dient der Zuschärfung von Berechnungsmodellen und ermöglicht realitätsnähere Bauwerksbeurteilungen. Die Einbeziehung von Messdaten bei der Zuverlässigkeitsbewertung setzt jedoch voraus, dass die Qualität der gemessenen Informationen bekannt und deren Vergleichbarkeit sichergestellt ist. Darüber hinaus sollte die Relevanz der messbaren Informationen beziffert werden, um wirtschaftliche Inspektionen am Bauwerk gezielt durchführen zu können. In diesem Beitrag wird am Beispiel von Ultraschall- und Radarmessungen an einer Spannbetonbrücke gezeigt, wie ZfP-Ergebnisse bei der Zuverlässigkeitsbewertung von Bestandsbauwerken mit probabilistischen Methoden genutzt werden können. Betrachtet werden innere geometrische Abmessungen wie die Lage der Bewehrung oder von Spanngliedern. Die Relevanz der messbaren Informationen wird anhand von Sensitivitätsanalysen beziffert. Messunsicherheitsbetrachtungen dienen der Bezifferung der Qualität der gemessenen Informationen und der Gewährleistung deren Vergleichbarkeit. Abschließend werden die möglichen Auswirkungen der Berücksichtigung von ZfP-Ergebnissen auf die Bauwerkszuverlässigkeit in einem Nachweis einer Spannbetonbrücke gemäß Eurocode demonstriert. T2 - Fachtagung Bauwerksdiagnose 2024 CY - Berlin, Germany DA - 29.02.2024 KW - ZfPStatik KW - Nachrechnung KW - Zuverlässigkeitsbewertung KW - Bestandsbauwerke KW - Betonbrücke PY - 2024 AN - OPUS4-59585 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sablowski, J. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Kupsch, C. T1 - Experimental Study of Ultrasonic Guided Waves in a Bipolar Plate of a Fuel Cell N2 - Water management in proton-exchange membrane fuel cells (PEMFCs) is critical for efficient operation. However, in-situ measurements of the water distribution in an operating PEMFC are challenging. In this study, we investigate key aspects of ultrasonic guided wave (UGW) propagation through the bipolar plate of a PEMFC using 3D scanning laser Doppler vibrometry (3D LDV). Our results provide insights for the design and optimization of UGW-based sensor systems for water detection in PEMFCs. T2 - 2023 IEEE International Ultrasonics Symposium (IUS) CY - Montreal, QC, Canada DA - 03.09.2023 KW - Ultrasonic guided waves KW - Laser Doppler vibrometry KW - Fuel cells KW - Water management PY - 2023 DO - https://doi.org/10.1109/IUS51837.2023.10307327 SP - 1 EP - 4 PB - IEEE AN - OPUS4-59540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Pohl, Rainer T1 - Wirbelstromprüfung am Schrein der Heiligen Drei Könige im Kölner Dom N2 - Die Wirbelstromprüfung ist ein bewährtes Verfahren zur zerstörungsfreien Prüfung elektrisch leitfähiger Objekte im oberflächennahen Bereich. Nach einer Einführung in die Wirkungsweise, Möglichkeiten und Grenzen des Wirbelstromprüfverfahrens wird am Beispiel des Schreins der Heiligen Drei Könige gezeigt, wie sich mit dem Wirbelstromprüfverfahren unterschiedliche Metalllegierungen unter einer Vergoldung zerstörungsfrei identifizieren lassen. Der Schrein der Heiligen Drei Könige wurde um das Jahr 1200 von Nikolaus von Verdun erschaffen, ca. 1750 von Johann Rohr und 1807 von Wilhelm Pollack restauriert. Die Restaurierungsarbeiten wurden jedoch nur unvollständig dokumentiert. Es ist bekannt, dass zu den unterschiedlichen Zeiten unterschiedliche Metalllegierungen als Grundmaterial unter der Vergoldung verwendet wurden. Mit Hilfe von Vergleichsproben aus einer Sammlung der Kölner Dombauverwaltung ließen sich die Akanthus-Prägungen des Schreins den verschiedenen Restaurierungen zuordnen. T2 - 1. Fachseminar Historisches trifft Materialkunde CY - Quedlinburg, Germany DA - 20.02.2024 KW - Zerstörungsfreie Prüfung KW - Wirbelstromprüfung KW - Leitfähigkeitsmessung PY - 2024 AN - OPUS4-59569 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Verteilte POF-basierte faseroptische Sensoren zur Infrastrukturüberwachung in der Geotechnik N2 - Wir präsentieren unsere Forschungsergebnisse zur Entwicklung eines faseroptischen Sensorsystems mit polymeroptischen Fasern integriert in Geokunststoffe für die Überwachung von geotechnischen Anlagen. Das Sensorsystem dient der räumlichen Auflösung lokaler Dehnungsereignisse im für Anwender signifikanten Größenordnungsbereich von 3 % bis 10 %. Das gesamte Sensorkonzept besteht aus einem praxistauglichen Messsystem basierend auf der digitalen inkohärenten optischen Frequenzbereichsreflektometrie (I-OFDR) und einer Sensormatte in Form eines Geotextils mit integrierten faseroptischen perfluorierten polymeroptischen Fasern (PF-POFs). T2 - DGZfP Fachtagung Bauwerksdiagnose 2024 CY - Berlin, Germany DA - 29.02.2024 KW - Ortsverteilte faseroptische Sensorik KW - Optische Frequenzbereichsreflektometrie KW - Bauwerksüberwachung KW - Sensorbasierte Geokunststoffe PY - 2024 AN - OPUS4-59633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Applications of x-ray computed tomography in material science N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field material characterization by X-ray imaging is presented. The principle of X-ray Computed Tomography (XCT) is explained. The multiple examples of application of quantitative analysis by XCT are reported, such as additive manufacturing, Li-ion battery, concrete research. T2 - Lecture for PhD students at Politecnico di Torino CY - Turin, Italy DA - 14.03.2024 KW - X-ray computed tomography KW - Additive manufacturing PY - 2024 AN - OPUS4-59689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Distributed acoustic sensing to monitor ground motion/movement at multi-frequency bands N2 - A novel distributed acoustic sensing technique is proposed that exploits both phase and amplitude of the Rayleigh backscattered light to quantify the environmental variation. The system employs a wavelength-scanning laser and an imbalanced Mach-Zehnder interferometer to acquire the reflection spectra and the phase of the detected light, respectively. Fading-free and low-frequency measurements are realized via the crosscorrelation of the reflection spectra. The discrete crosscorrelation is used to circumvent the nonlinear frequency sweeping of the laser. Based on the phase of the backscattered light, it is possible to quantify fast environmental variations. The whole system requires no hardware modification of the existing system and its functionality is experimentally validated. The proposed system has the potential to monitor ground motion/movement at very low frequency band like subsidence around mining areas and at high frequency band like earthquakes and vibrations induced by avalanches. KW - Distributed acoustic sensing KW - DAS KW - Distributed fiber optic sensing KW - Ground motion detection KW - Subsidence monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596129 DO - https://doi.org/10.1109/JLT.2024.3358495 VL - 42 IS - 18 SP - 1 EP - 8 PB - Optical Society und IEEE Photonics Society AN - OPUS4-59612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Faseroptisches Monitoring von Brückenbauwerken N2 - Die Möglichkeiten von verteilter faseroptischer Sensorik (DFOS) im Allgemeinen und für das Monitoring von Bauwerken im Besonderen werden dargestellt und beispielhafte Anwendungen von DFOS im Kontext Brückenmonitoring illustriert. T2 - DGZfP Fachtagung Bauwerksdiagnose 2024 CY - Berlin, Germany DA - 29.02.2024 KW - Bauwerksüberwachung KW - Brückenmonitoring KW - Verteilte faseroptische Sensorik KW - Dynamische Strukturantwort KW - Spanndrahtbruchdetektion PY - 2024 AN - OPUS4-59613 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Dell'Avvocato, Giuseppe A1 - Gohlke, Dirk A1 - Palumbo, Davide A1 - Galietti, Umberto T1 - Quantitative evaluation of the welded area in Resistance Projection Welded (RPW) thin joints by pulsed laser thermography N2 - A semi-automatic thermographic procedure for the assessment of the welded area of resistance projection welded joints has been developed. Currently, to assess the quality of RPW joints destructive tests are used and the more commonly used non-destructive technique is the ultrasonic one. The possibility for a quantitative evaluation of the welded area by thermographic technique has been proved by means of an innovative procedure applied on steel RPW joints with ‘as it’ surface conditions. Measurements obtained by thermography and ultrasound have been compared, to verify the developed procedure. T2 - Thermosense: Thermal Infrared Applications XLIV, CY - Orlando, USA DA - 03.04.2022 KW - Nondestructive evaluation KW - Ultrasonics KW - Contact area PY - 2022 DO - https://doi.org/10.1117/12.2618806 VL - 12109 SP - 1 EP - 14 PB - SPIE AN - OPUS4-59380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Ballio, F. A1 - Chatzi, E. A1 - Cigada, A. A1 - Darò, P. A1 - Elfgren, L. A1 - Gentile, C. A1 - Górski, M. A1 - Küttenbaum, Stefan A1 - Limongelli, M. P. A1 - Mancini, G. A1 - Oliveira, S. A1 - Rasol, M. A1 - Schmidt, F. A1 - Shan, J. A1 - Sousa, H. A1 - Torrent, R. A1 - Ueda, T. A1 - Verstrynge, E. T1 - Chapter 6: Case studies N2 - This chapter contains a selection of case studies that show the implementation of the methods and tools that have been described in the previous chaprters of fib Bulletin 109 on actual large-scale structures. KW - Structural engineering KW - Structural Health Monitoring KW - Non-destructive testing KW - Static and dynamic reassessment KW - Existing structures PY - 2023 SN - 978-2-88394-172-4 DO - https://doi.org/10.35789/fib.BULL.0109.Ch06 SN - 1562-3610 VL - fib Bulletin 109 SP - 104 EP - 126 PB - Fédération internationale du béton (fib) CY - Lausanne AN - OPUS4-59341 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, Dario J. A1 - Ribeiro, Artur L. A1 - Ramos, Helena G. T1 - Adhesive Porosity Analysis of Composite Adhesive Joints Using Ultrasonic Guided Waves N2 - Adhesively bonded composite joints can develop voids and porosity during fabrication, leading to stress concentration and a reduced load-carrying capacity. Hence, adhesive porosity analysis during the fabrication is crucial to ensure the required quality and reliability. Ultrasonic-guided wave (UGW)-based techniques without advanced signal processing often provide low-resolution imaging and can be ineffective for detecting small-size defects. This article proposes a damage imaging process for adhesive porosity analysis of bonded composite plates using UGWs measured by scanning laser Doppler vibrometer (LDV). To implement this approach, a piezoelectric transducer is mounted on the composite joint specimen to generate UGWs, which are measured over a densely sampled area. The signals obtained from the scan are processed using the proposed signal processing in different domains. Through the utilization of filter banks in frequency and wavenumber domains, along with the root-mean-square calculation of filtered signals, damage images of the adhesive region are obtained. It has been observed that different filters provide information related to different void sizes. Combining all the images reconstructed by filters, a final image is obtained which contains damages of various sizes. The images obtained by the proposed method are verified by radiography results and the porosity analysis is presented. The results indicate that the proposed methodology can detect the pores with the smallest detectable pore area of 2.41 mm^2, corresponding to a radius of 0.88 mm, with an overall tendency to overestimate the pore size by an average of 11%. KW - Adhesives KW - Damage imaging KW - Nondestructive testing (NDT) KW - Porosity analysis KW - Signal processing KW - Ultrasonic guided waves (UGWs) PY - 2024 DO - https://doi.org/10.1109/TUFFC.2024.3371671 VL - 71 IS - 4 SP - 485 EP - 495 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-59970 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Automatisierte aktive thermografische Prüfung N2 - Aktive thermografische Prüfung ist ein vielseitiges Instrument in der Familie der zerstörungsfreien Prüfverfahren. Der Einzug moderner Lasertechnologie hat hier bedeutende neue Anwendungsfelder eröffnet. In Kombination mit Industrierobotik können nun beispielsweise beliebig komplex geformte Bauteile großflächig vollautomatisiert auf Oberflächenrisse überprüft werden. Der hier vorliegende Vortrag gibt einen Überblick über die Grundlagen der Laserthermografie, zeigt unsere Anstrengungen am Fachbereich im Bereich der automatisierten thermografischen Detektion von Oberflächenrissen und gibt ein Ausblick über neue moderne Thermografieverfahren aus der Forschung. T2 - VATH Frühjahrssymposium CY - Lingen, Germany DA - 26.04.2024 KW - Thermografie KW - Laser KW - ZfP PY - 2024 AN - OPUS4-59965 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jablonka, Kevin Maik A1 - Ai, Qianxiang A1 - Al-Feghali, Alexander A1 - Badhwar, Shruti A1 - Bocarsly, Joshua D. A1 - Bran, Andres M. A1 - Bringuier, Stefan A1 - Brinson, L. Catherine A1 - Choudhary, Kamal A1 - Circi, Defne A1 - Cox, Sam A1 - de Jong, Wibe A. A1 - Evans, Matthew L. A1 - Gastellu, Nicolas A1 - Genzling, Jerome A1 - Gil, María Victoria A1 - Gupta, Ankur K. A1 - Hong, Zhi A1 - Imran, Alishba A1 - Kruschwitz, Sabine A1 - Labarre, Anne A1 - Lála, Jakub A1 - Liu, Tao A1 - Ma, Steven A1 - Majumdar, Sauradeep A1 - Merz, Garrett W. A1 - Moitessier, Nicolas A1 - Moubarak, Elias A1 - Mouriño, Beatriz A1 - Pelkie, Brenden A1 - Pieler, Michael A1 - Ramos, Mayk Caldas A1 - Ranković, Bojana A1 - Rodriques, Samuel G. A1 - Sanders, Jacob N. A1 - Schwaller, Philippe A1 - Schwarting, Marcus A1 - Shi, Jiale A1 - Smit, Berend A1 - Smith, Ben E. A1 - Van Herck, Joren A1 - Völker, Christoph A1 - Ward, Logan A1 - Warren, Sean A1 - Weiser, Benjamin A1 - Zhang, Sylvester A1 - Zhang, Xiaoqi A1 - Zia, Ghezal Ahmad Jan A1 - Scourtas, Aristana A1 - Schmidt, K. J. A1 - Foster, Ian A1 - White, Andrew D. A1 - Blaiszik, Ben T1 - 14 examples of how LLMs can transform materials science and chemistry: a reflection on a large language model hackathon N2 - Large-language models (LLMs) such as GPT-4 caught the interest of many scientists. Recent studies suggested that these models could be useful in chemistry and materials science. To explore these possibilities, we organized a hackathon. This article chronicles the projects built as part of this hackathon. Participants employed LLMs for various applications, including predicting properties of molecules and materials, designing novel interfaces for tools, extracting knowledge from unstructured data, and developing new educational applications. The diverse topics and the fact that working prototypes could be generated in less than two days highlight that LLMs will profoundly impact the future of our fields. The rich collection of ideas and projects also indicates that the applications of LLMs are not limited to materials science and chemistry but offer potential benefits to a wide range of scientific disciplines. KW - Large Language model KW - Hackathon KW - Concrete KW - Prediction KW - Inverse Design KW - Orchestration PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589961 DO - https://doi.org/10.1039/d3dd00113j VL - 2 IS - 5 SP - 1233 EP - 1250 PB - Royal Society of Chemistry (RSC) AN - OPUS4-58996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moreno Torres, Benjami A1 - Völker, Christoph A1 - Firdous, Rafia T1 - Concreting a sustainable future: A dataset of alkali-activated concrete and its properties N2 - This data article introduces a dataset comprising 1630 alkali-activated concrete (AAC) mixes, compiled from 106 literature sources. The dataset underwent extensive curation to address feature redundancy, transcription errors, and duplicate data, yielding refined data ready for further data-driven science in the field of AAC, where this effort constitutes a novelty. The carbon footprint associated with each material used in the AAC mixes, as well as the corresponding CO2 footprint of every mix, were approximated using two published articles. Serving as a foundation for future expansions and rigorous data applications, this dataset enables the characterization of AAC properties through machine learning algorithms or as a benchmark for performance comparison among different formulations. In summary, the dataset provides a resource for researchers focusing on AAC and related materials and offers insights into the environmental benefits of substituting traditional Portland concrete with AAC. KW - Multidisciplinary KW - Data Set KW - Alkali Activated Concrete KW - Data driven design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589974 DO - https://doi.org/10.1016/j.dib.2023.109525 SN - 2352-3409 VL - 50 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-58997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Zia, Ghezal Ahmad Jan A1 - Rug, Tehseen A1 - Firdous, Rafia A1 - Böhmer, Felix A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine T1 - Presenting SLAMD – A Sequential Learning Based Software for the Inverse Design of Sustainable Cementitious Materials N2 - In recent decades, the number of components in concrete has grown, particularly in formulations aimed at reducing carbon footprints. Innovations include diverse binders, supplementary cementitious materials, activators, concrete admixtures, and recycled aggregates. These developments target not only the enhancement of material properties but also the mitigation of the ecological and economic impacts of concrete — the most extensively used material by humankind. However, these advancements also introduce a greater variability in the composition of raw materials. The material’s behavior is significantly influenced by its nanoscale properties, which can pose challenges in accurate characterization. Consequently, there’s an increasing need for experimental tuning of formulations. This is accompanied by a more inconsistent composition of raw materials, which makes an experimental tuning of formulations more and more necessary. However, the increased complexity in composition presents a challenge in finding the ideal formulation through trial and error. Inverse design (ID) techniques offer a solution to this challenge by allowing for a comprehensive search of the entire design space to create new and improved concrete formulations. In this publication, we introduce the concept of ID and demonstrate how our open-source app “SLAMD” provides all necessary steps of the workflow to adapt it in the laboratory, lowering the application barriers. The intelligent screening process, guided by a predictive model, leads to a more efficient and effective data-driven material design process resulting in reduced carbon footprint and improved material quality while considering socio-economic factors in the materials design. KW - Sustainable concrete KW - Machine learning optimization KW - Inverse design techniques KW - Scientific software KW - Data-driven material design PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589993 DO - https://doi.org/10.17756/nwj.2023-s2-032 VL - 9 SP - 180 EP - 187 AN - OPUS4-58999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Wirbelstromprüfung für die additive Fertigung N2 - Überblick über die derzeitige Entwicklungen für das Online-Monitoring additiver Fertigungsverfahren für metallische Werkstoffe mittels der Wirbelstromprüfung. Hierbei wird eine Einführung in die Wirbelstromprüfung gegeben sowie erste Entwicklungen hinsichtlich eines Online-Monitoring thematisiert. T2 - BAM Akademie: Qualitätssicherung in der additiven Fertigung CY - Online meeting DA - 26.10.2023 KW - Wirbelstromprüfung KW - Additive Fertigung KW - Online Monitoring PY - 2023 AN - OPUS4-58917 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tsamos, Athanasios T1 - CNN Architectures for Image Processing. N2 - Deep Convolutional Neural Networks (DCNNs) and their applications in (XCT) data conditioning and automatic segmentation. A case study in Al-Si MMCs with synthetic training data. T2 - EUROLAB-D Tagung: KI im Prüflabor: Chancen und Herausforderungen von Künstlicher Intelligenz für akkreditierte Stellen CY - Berlin, Germany DA - 14.11.2023 KW - Automatic Segmentation KW - XCT KW - Artificial Intelligence KW - Synthetic Training Data PY - 2023 AN - OPUS4-59093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan T1 - Digital twin for hydrogen refueling stations: An analytical study for safe and efficient operations N2 - This analytical overview is the initial study in developing the digital sensors twin for the hydrogen refueling station. The research includes a comprehensive analysis of the current literature, refueling protocol, standards, mathematical model, simulation model, and trends in digital twins and H2 technologies. Furthermore, this study has explored the various HRS attributes, such as leakage, temperature, pressure, and hydrogen flow, and identified different use cases of the hydrogen fuel station to build a digital sensor twin. Various real gas equations, such as the Van der Waals and Able-Noble equation of state (EOS), are applied to analyze the key factors and parameters affecting hydrogen and the MATLAB simulation model to validate the key elements and parameters. This study also focuses on identifying and addressing research gaps in hydrogen technology, contributing to advancing hydrogen infrastructure, and supporting the global transition to cleaner energy solutions. T2 - 10. Fachsymposium des Vereins HybridSensorNet (HSN), KIT CY - Eggenstein-Leopoldshafen, Germany DA - 08.11.2023 KW - Sensor network KW - H2Safety@BAM KW - SensRef KW - Trustworthy hydrogen KW - Digital twin KW - Data analytics PY - 2023 AN - OPUS4-59034 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, Tianyun T1 - Aufbau eines digitalen Zwillings für die mechanisierte Eisenbahnschienenprüfung für das Training von KI-Algorithmen N2 - Im Rahmen des Forschungsprojekts "Artificial Intelligence for Rail Inspection" (AIFRI) wird ein KI-Algorithmus entwickelt, um die Fehlererkennung bei der Auswertung von Schienenprüfungen zu verbessern. Der Prozess der mechanisierten Schienenprüfung wird analysiert und die Schienenfehler sowie Artefakte werden in einem digitalen Zwilling abgebildet, um in einem weiteren Schritt die automatische Fehlererkennung und Klassifizierung mit KI-Algorithmen trainieren zu können. Zu diesem Zweck werden Ultraschalldatensätze auf der Grundlage der Regelwerke und Informationen aus der Instandhaltung mit einer Simulationssoftware erstellt, die Anzeigen der verschiedenen Schienenschädigungen und Artefakte enthalten. Die Schienenfehler werden bei der Auswertung in Fehlerklassen eingeordnet, für das KI-Training priorisiert und auf Basis der von der DB Netz AG ausgewählten Informationen untersucht. Hierfür werden die Schienenfehler nach den für das KI-Training relevanten Merkmalen zerlegt und die Konfiguration der Parameter der Simulation entsprechend abgestimmt. Für die Grundstruktur des Datensatzes wird ein Schienenmodell mit einer Länge von einem Meter für die Simulation eingesetzt, auf dessen Basis alle bei der Schienenprüfung zu verwendenden Prüfköpfe für den jeweiligen Reflektortyp betrachtet werden. Die simulierten Daten werden auf einer Testschiene im Labormaßstab validiert. Mögliche Einflussparameter wie z. B. der Signal-Rausch-Abstand sowie die Fahrgeschwindigkeit werden in den Datensätzen herangezogen. Die Zusammenstellung eines Testdatensatzes mit lokal veränderlichen Einflussgrößen erfolgt aus den simulierten Daten unter Verwendung der skriptbasierten Programmierumgebung Python und Matlab. Das Projekt AIFRI wird im Rahmen der Innovationsinitiative mFUND unter dem Förderkennzeichen 19FS2014 durch das Bundesministerium für Digitales und Verkehr gefördert. T2 - Seminar des FA Ultraschallprüfung Konventionelle und innovative Anwendungen der Ultraschallprüfverfahren CY - Kassel, Germany DA - 14.11.2023 KW - Ultraschallprüfung KW - Simulation KW - Schienenprüfung PY - 2023 AN - OPUS4-59055 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klewe, Tim A1 - Völker, Tobias A1 - Landmann, Mirko A1 - Kruschwitz, Sabine T1 - LIBS‐ConSort: Development of a sensor‐based sorting method for construction and demolition waste N2 - AbstractA joint project of partners from industry and research institutions approaches the challenge of construction and demolition waste (CDW) sorting by investigating and testing the combination of laser‐induced breakdown spectroscopy (LIBS) with near‐infrared (NIR) spectroscopy and visual imaging. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3‐cotaining building materials (gypsum, aerated concrete, etc.)Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic / technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates.The objective of this paper is to present current progress and results of the test stand development combining LIBS with NIR spectroscopy and visual imaging. In the future, this laboratory prototype will serve as a fully automated measurement setup to allow real‐time classification of CDW on a conveyor belt. T2 - 21st Ibausil - International Conference on Building Materials CY - Weimar, Germany DA - 13.09.2023 KW - NDT KW - Material cassification KW - Recycling KW - LIBS KW - Data fusion KW - Construction and demolition waste KW - Circular economy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590734 DO - https://doi.org/10.1002/cepa.2866 SN - 2509-7075 VL - 6 IS - 6 SP - 973 EP - 976 PB - Ernst & Sohn GmbH AN - OPUS4-59073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Charmi, Amir A1 - Mustapha, Samir A1 - Yilmaz, Bengisu A1 - Heimann, Jan A1 - Prager, Jens T1 - A Machine Learning Based-Guided Wave Approach for Damage Detection and Assessment in Composite Overwrapped Pressure Vessels N2 - The applications of composite overwrapped pressure vessels (COPVs) in extreme conditions, such as storing hydrogen gases at very high pressure, impose new requirements related to the system's integrity and safety. The development of a structural health monitoring (SHM) system that allows for continuous monitoring of the COPVs provides rich information about the structural integrity of the component. Furthermore, the collected data can be used for different purposes such as increasing the periodic inspection intervals, providing a remaining lifetime prognosis, and also ensuring optimal operating conditions. Ultimately this information can be complementary to the development of the envisioned digital twin of the monitored COPVs. Guided waves (GWs) are preferred to be used in continuous SHM given their ability to travel in complex structures for long distances. However, obtained GW signals are complex and require advanced processing techniques. Machine learning (ML) is increasingly utilized as the main part of the processing pipeline to automatically detect anomalies in the system's integrity. Hence, in this study, we are scrutinizing the potential of using ML to provide continuous monitoring of COPVs based on ultrasonic GW data. Data is collected from a network of sensors consisting of fifteen Piezoelectric (PZT) wafers that were surface mounted on the COPV. Two ML algorithms are used in the automated evaluation procedure (i) a long short-term memory (LSTM) autoencoder for anomaly detection (defects/impact), and (ii) a convolutional neural network (CNN) model for feature extraction and classification of the artificial damage sizes and locations. Additional data augmentation steps are introduced such as modification and addition of random noise to original signals to enhance the model's robustness to uncertainties. Overall, it was shown that the ML algorithms used were able to detect and classify the simulated damage with high accuracy. T2 - 13th European Conference on Non-Destructive Testing (ECNDT) 2023 CY - Lisbon, Portugal DA - 03.07.2023 KW - Machine learning KW - Structural health monitoring KW - COPV KW - Guided waves KW - Damage localization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590789 DO - https://doi.org/10.58286/28079 SN - 2941-4989 VL - 1 IS - 1 SP - 1 EP - 6 PB - NDT.net CY - Mayen AN - OPUS4-59078 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mustapha, S. A1 - Yilmaz, Bengisu A1 - Heimann, Jan A1 - Brence, Blaz A1 - Prager, Jens T1 - Guided Waves Propagation in Composite Overwrapped Pressure Vessel N2 - The application of composite overwrapped pressure vessels (COPV) to store hydrogen and other compressed gases, especially when operating at high pressures, imposed the need for an innovative and reliable approach to ensure the safe operation of the system. Continuous structural health monitoring (SHM) based on ultrasonic guided waves (GWs) is a promising approach due to the ability of the wave to propagate for long distances and go around complex structures, moreover the high sensitivity to various failure modes such as delamination, matrix cracking and debonding. In this study, we scrutinize the behavior of (GWs) within the COPV using a network of PZT elements that are used for excitation and sensing. A laser doppler vibrometer (LDV) was also used to scan the surface of the vessel in various directions. L(0,1) and L(0,2) were observed in the captured signal. The L(0, 2) appeared to be a dominant mode in the COPV and was capable of propagating along the entire length and maintaining a good signal-to-noise ratio. The L(0,2) mode maintained the same phase velocity when it is captured at various excitation angles (0, 45, and 90 degrees). The reduced effect of the orthotropy of the materials on the propagating waves is an important result as it will reduce the complexity in data processing when performing damage identification. T2 - 13th. European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - Composite Overwrapped Pressure Vessels KW - Guided Waves KW - Laser Doppler Vibrometer KW - Structural Health Monitoring KW - Sensors Placement PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591081 DO - https://doi.org/10.58286/28068 SN - 2941-4989 VL - 1 IS - 1 SP - 1 EP - 6 PB - NDT.net CY - Mayen AN - OPUS4-59108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yilmaz, Bengisu A1 - Heimann, Jan A1 - Mustapha, S. A1 - Charmi, Amir A1 - Prager, Jens T1 - Guided wave ultrasonic feature determination in Type IV composite overwrapped pressure vessels towards the digital twin N2 - The digitalization of quality control processes and the underlying data infrastructures for safety relevant components, such as hydrogen pressure vessels, plays a significant role in the transition towards Industry 4.0. In the current safety regulations for hydrogen pressure vessels, there is no established concept for structural health monitoring. The development of a reliable structural health monitoring methodology for monitoring the structural integrity of pressure vessels enables a fast-forward transition from personnel- and costintensive recurring inspections, a.k.a. periodic maintenance, to predictive maintenance. In the work presented; we investigated the application of ultrasonic guided wave propagation to monitor and assess the condition of Type IV composite overwrapped pressure vessel (COPV). A sensor network of fifteen piezo-electric wafers is placed on the carbon fibre reinforced composite cylinder. Five different artificial damage configurations are created by gluing two different weight blocks on three different locations. The database containing measured guided wave data sets is enriched by two different boundary conditions. We utilized an open-source software, openBIS labnotebook, to store and analyse experimental datasets. The guided wave ultrasonic signals were investigated and analysed by using commonly used ultrasonic features (e.g., amplitude, frequency, time of flight) as well as non-traditional time-series features (kurtosis, skewness, variance). The features were used to calculate damage index and the detection performance for the results has been evaluated. The results suggest that both traditional and non-traditional features assume significant importance in artificial damage detection. The future works will additionally involve the impacts of operational conditions, such as periodic pressure variations temperature loadings as well as material degradations. T2 - 13th European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - Industry 4.0 KW - Composite overwrapped pressure vessels KW - Structural health monitoring KW - Ultrasonic guided waves KW - Predictive maintenance PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591094 DO - https://doi.org/10.58286/28072 SN - 2941-4989 VL - 1 IS - 1 SP - 1 EP - 6 PB - NDT.net CY - Mayen AN - OPUS4-59109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tsamos, Athanasios T1 - Denoising, Deblurring and Automatic Segmentation of XCT Data with Deep Learning and Synthetic XCT Training Data. A Case Study on Al-Si MMCs. N2 - We employ in-house generated synthetic Al-Si matrix composite XCT data for training deep convolutional neural networks for XCT data conditioning and automatic segmentation. We propose an in-house multilevel deep conditioning framework capable of rectifying noise and blur in corrupted XCT data sequentially. Furthermore, for automatic segmentation, we utilize a special in-house network coupled with a novel iterative segmentation algorithm capable of generalized learning from synthetic data. We report a consistent SSIM efficiency of 92%, 99%, and 95% for the combined denoising/deblurring, standalone denoising, and standalone deblurring, respectively. The overall segmentation precision was over 85% according to the Dice coefficient. We used experimental XCT data from various scans of Al-Si matrix composites reinforced with ceramic particles and fibers. T2 - 12th International Conference on Industrial Computed Tomography (iCT2023) CY - Fürth, Germany DA - 27.02.2023 KW - Automatic Segmentation KW - Denoising Deblurring Sharpening KW - Artificial Intelligence KW - DCNNs KW - Synthetic Training Data KW - XCT PY - 2023 AN - OPUS4-59095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Approaching distributed ground motion sensing at high and low frequency ranges N2 - The phase and reflection spectrum of a standard distributed acoustic sensor based on an interferometer are used for fast and slow dynamic measurements, respectively, enabling the system to simultaneously measure various types of ground movement. T2 - 28th International Conference on Optical Fiber Sensors (OFS-28) CY - Hamamatsu, Japan DA - 20.11.2023 KW - Distributed acoustic sensing KW - Ground movement monitoring KW - Geomonitoring KW - Interferometer-based KW - DAS PY - 2023 AN - OPUS4-59097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Approaching distributed ground motion sensing at high and low frequency ranges N2 - The phase and reflection spectrum of a standard distributed acoustic sensor based on an interferometer are used for fast and slow dynamic measurements, respectively, enabling the system to simultaneously measure various types of ground movement. T2 - 28th International Conference on Optical Fiber Sensors (OFS-28) CY - Hamamatsu, Japan DA - 20.11.2023 KW - Distributed acoustic sensing KW - Ground movement monitoring KW - Geomonitoring KW - Interferometer-based KW - DAS PY - 2023 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-59098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Seminar on Smelling Drones – Part 1: Introduction to Aerial Robot Olfaction N2 - This seminar series comprises three lectures on drones and ground robots capable of sensing chemical substances and two accompanying hands-on workshops on nano drones equipped with chemical sensors. In the first lecture, Dr. Neumann will talk on a summary of aerial robot olfaction and his research. In the second and third lectures, more details of the nano drones equipped with chemical sensors will be provided, and the participants can get hands on experience of the nano drones in the accompanying workshops. The lectures will be given in English. This seminar series is supported by FY2023 Researcher Exchanges Program in UEC. T2 - Seminar Series on Smelling Drones CY - Tokyo, Japan DA - 28.11.2023 KW - Mobile robotic olfaction KW - Aerial robot KW - Gas source localization KW - Gas distribution mapping PY - 2023 AN - OPUS4-59129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lecompagnon, Julien T1 - Nondestructive defect characterization using full-frame spatially structured super resolution laser thermography N2 - Laser-based active thermography is a contactless non-destructive testing method to detect material defects by heating the object and measuring its temperature increase with an infrared camera. Systematic deviations from predicted behavior provide insight into the inner structure of the object. However, its resolution in resolving internal structures is limited due to the diffusive nature of heat diffusion. Thermographic super resolution (SR) methods aim to overcome this limitation by combining multiple thermographic measurements and mathematical optimization algorithms to improve the defect reconstruction. Thermographic SR reconstruction methods involve measuring the temperature change in an object under test (OuT) heated with multiple different spatially structured illuminations. Subsequently, these measurements are inputted into a severely ill-posed and heavily regularized inverse problem, producing a sparse map of the OuT’s internal defect structure. Solving this inverse problem relies on limited priors, such as defect-sparsity, and iterative numerical minimization techniques. Previously mostly experimentally limited to one-dimensional regions of interest (ROIs), this thesis aims to extend the method to the reconstruction of two-dimensionalROIs with arbitrary defect distributions while maintaining reasonable experimental complexity. Ultimately, the goal of this thesis is to make the method suitable for a technology transfer to industrial applications by advancing its technology readiness level (TRL). In order to achieve the aforementioned goal, this thesis discusses the numerical expansion of a thermographic SR reconstruction method and introduces two novel algorithms to invert the underlying inverse problem. Furthermore, a forward solution to the inverse problem in terms of the applied SR reconstruction model is set up. In conjunction with an additionally proposed algorithm for the automated determination of a set of (optimal) regularization parameters, both create the possibility to conduct analytical simulations to characterize the influence of the experimental parameters on the achievable reconstruction quality. On the experimental side, the method is upgraded to deal with two-dimensional ROIs, and multiple measurement campaigns are performed to validate the proposed inversion algorithms, forward solution and two exemplary analytical studies. For the experimental implementation of the method, the use of a laser-coupled DLP-projector is introduced, which allows projecting binary pixel patterns that cover the whole ROI, reducing the number of necessary measurements per ROI significantly (up to 20x). Finally, the achieved reconstruction of the internal defect structure of a purpose-made OuT is qualitatively and qualitatively benchmarked against well-established thermographic testing methods based on homogeneous illumination of the ROI. Here, the background-noise-free two-dimensional photothermal SR reconstruction results show to outclass all defect reconstructions by the considered reference methods. N2 - Die laserbasierte aktive thermografische Prüfung als berührungslose Methode der zerstörungsfreien Werkstoffprüfung (NDT) basiert auf der aktiven Erwärmung des Testobjekts (OuT) und Messung des resultierenden Temperaturanstiegs mit einer Infrarotkamera. Dadurch bedingt können systematische Abweichungen vom vorhergesagten Erwärmungsverhalten Aufschluss über dessen innere Struktur geben. Jedoch ist das Auflösungsvermögen für innenliegende Defekte durch die diffusive Natur der Wärmeleitung in Festkörpern begrenzt. Thermografische Super-Resolution (SR)-Methoden zielen darauf ab, diese Limitation durch die Kombination mehrerer Messungen mit jeweils unterschiedlicher strukturierter Erwärmung und mathematischer Optimierungsmethoden zu überwinden. Zur Rekonstruktion innerer Defekte mithilfe thermografischer SR-Rekonstruktionsmethodik wird für die Gesamtheit mehrerer Messungen ein schlecht gestelltes und stark regularisiertes inverses mathematisches Problem gelöst, was in einer dünnbesetzten Karte der internen Defektstruktur des OuTs resultiert. Die Inversion mittels iterativer numerischer Minimierungsverfahren profitiert dabei von einzelnen Annahmen wie der vergleichsweisen Seltenheit von Materialdefekten. Nachdem die Methode bisher experimentell fast ausschließlich auf eindimensionale Messbereiche (ROIs) beschränkt war, zielt diese Arbeit auf eine Erweiterung zur Prüfung zweidimensionaler ROIs mit arbiträren Defektverteilungen bei erträglicher experimenteller Komplexität ab. Ziel ist es, durch die Weiterentwicklung des Technologie-Reifegrades (TRL) den Technologietransfer zur industriellen Anwendung zu ermöglichen. Hierzu werden erst die numerische Erweiterung der SR-Rekonstruktionsmethodik für zweidimensionale ROIs erörtert und zwei neue Algorithmen zur Invertierung des zugrunde liegenden inversen Problems vorgestellt, sowie eine Vorwärtslösung des inversen Problems entwickelt. In Verbindung mit einem neuartigen Algorithmus zur automatisierten Bestimmung der (optimalen) Regularisierungsparameter wird erstmals die Möglichkeit geschaffen, analytische Simulationen zum Einfluss einzelner Parameter auf die erreichbare Rekonstruktionsqualität durchzuführen. Weiterhin wird der experimentelle Ansatz zur Prüfung zweidimensionaler ROIs erweitert. Mehrere Messkampagnen validieren die eingeführten Inversionsalgorithmen, die Vorwärtslösung und zwei exemplarische analytische Studien. Für die experimentelle Umsetzung wird erstmals die Verwendung lasergekoppelter DLP-Technologie für die makroskopische thermografische Prüfung nutzbar gemacht, welche die Projektion großflächiger binärer Pixelmuster ermöglicht. Dadurch kann die Anzahl der erforderlichen Messungen pro ROI ohne Qualitätseinbußen erheblich reduziert werden (bis zu 20x). Abschließend werden die erzielten Rekonstruktionsergebnisse der internen Defektstruktur eines speziell angefertigten OuTs qualitativ und quantitativ mit auf homogener Erwärmung basierenden etablierten Methoden der thermografischen Prüfung verglichen. Hier zeigt sich, dass die weitgehend rauschfreien SR-Rekonstruktionsergebnisse alle Defektrekonstruktionen der betrachteten Referenzmethoden deutlich übertreffen. KW - Nondestructive testing KW - Zerstörungsfreie Prüfung KW - Thermography KW - Thermografie KW - Super resolution KW - Structured illumination KW - Strukturierte Beleuchtung KW - Defect characterization KW - Defektcharakterisierung KW - DMD KW - DLP PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588296 DO - https://doi.org/10.14279/depositonce-19271 SP - 1 EP - 154 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-58829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barzegar, M. A1 - Lugovtsova, Yevgeniya A1 - Bulling, Jannis A1 - Mishurova, Tatiana A1 - Pasadas, D. A1 - Ribeiro, A. A1 - Ramos, H. T1 - Automatic improved-resolution imaging of composite adhesive joints using time-frequency-wavenumber filtering applied to ultrasonic guided wavefields N2 - This paper presents an automatic damage imaging technique by employing a signal processing approach based on applying hierarchically clustered filters across different domains. The technique involves time-frequency-wavenumber filter banks which are applied sequentially to ultrasonic guided wave (UGW) data. The study is conducted for a single lap joint composite specimen with a special focus on small voids which were formed due to manual adhesive component mixing. UGW data are acquired with a 3D Scanning Laser Doppler Vibrometer (LDV) over the scan area of the bonded plate. UGWs are excited at the central frequency of 100 kHz by a single piezoelectric transducer mounted on the surface of the single plate. Within each domain of time, frequency, and wavenumber, four filters are designed which results in 64 distinct filtered wavefields. From each filtered wavefield, an image is obtained by using root-mean-square (RMS) calculation of the signals. The obtained results are then combined to create a final, improved-resolution image of the scan area. The final image is compared to the image obtained through RMS calculation of full wavefield with interpolation through Delaunay triangulation and the image obtained by X-ray radiography. The results show that the smallest void that could be detected has a diameter of 2.14 mm. T2 - 2023 IEEE International Ultrasonics Symposium (IUS) CY - Montreal, QC, Canada DA - 03.09.2023 KW - Adhesive joints KW - Ultrasonic guided waves KW - Laser Doppler vibrometer KW - Damage imaging KW - Non-destructive testing KW - Porosity analysis PY - 2023 DO - https://doi.org/10.1109/IUS51837.2023.10307423 SP - 1 EP - 4 PB - IEEE AN - OPUS4-58795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias T1 - Determination of isotropic elastic constants from dispersion images based on ultrasonic guided wave propagation by using convolutional neuronal networks N2 - Detaillierte Kenntnisse der elastischen Materialeigenschaften sind in vielen ingenieurtechnischen Bereichen von grundlegender Bedeutung. Insbesondere für die Anwendung von Predictive Maintenance und Structural- Health-Monitoring Methoden mit Ultraschall ist die genaue Kenntnis der elastischen Materialkonstanten eine Grundvoraussetzung. Die von den Herstellern zur Verfügung gestellten Angaben zu den elastischen Materialkonstanten, insbesondere für Polymere und faserverstärkte Kunststoffe, sind jedoch oft unzureichend, da diese vom Produktionsprozess abhängig sind und sich zusätzlich aufgrund von Materialabbauprozessen oder Ermüdung ändern können. In der Praxis liegen polymere Werkstoffe, faserverstärkte Kunststoffe und Metalle oft als dünne, plattenförmige Strukturen vor, in welchen sich geführte Ultraschallwellen (UGWs) ausbreiten können. In der aktuellen Forschung sind bereits verschiedene Neuronale Modelle zur Bestimmung der elastischen Konstanten und der Materialcharakterisierung mittels UGWs bekannt. Ein einfaches neuronales Netz, mit aus Dispersionsbildern extrahierten Werten für Frequenz und Wellenzahl ausbeutungsfähiger Moden als Eingabe, zur Vorhersage der elastischen Konstanten wird in verwendet. Ein rekurrentes Neuronales Netz mit einem Zeit-Frequenz Vektor als Eingabe wird in angewandt, während in ein 1D- Convolutional-Neuronal-Networks (CNN) unter Verwendung der zeitlichen Auslenkung der Grundmoden und in ein 2D-CNN unter Verwendung einer polaren Gruppengeschwindigkeitsdarstellung zur Bestimmung der elastischen Konstanten verwendet wird. In diesem Vortrag wird ein Ansatz zur Bestimmung der isotropen elastischen Konstanten von dünnen Platten auf der Grundlage von UGWs unter Verwendung von Dispersionsbildern und 2D-CNNs vorgestellt. Dispersionsabbildungen aus numerischen Simulationen werden mithilfe verschiedener Methoden vorverarbeitet, um realistische Messdaten zu simulieren. Mit den modifizierten Daten wird das Modell trainiert und die Architektur optimiert. Anschließend wird die Genauigkeit des erzeugten Modells mit realen Messdaten validiert. Es wird gezeigt, dass 2D-CNNs in der Lage sind, die isotropen elastischen Konstanten anhand multimodaler Merkmale aus Dispersionsbildern vorherzusagen, ohne dass eine anfängliche Schätzung der Parameter oder manuelle Merkmalsextraktion erforderlich ist. T2 - Doktorandentreffen Akademie Biggesee CY - Attendorn, Germany DA - 16.10.2023 KW - Elastische Konstanten KW - Dispersion KW - Maschinelles Lernen PY - 2023 AN - OPUS4-58800 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan T1 - Guided Waves Propagation in Composite Overwrapped Pressure Vessel N2 - The application of composite overwrapped pressure vessels (COPV) to store hydrogen and other compressed gases, especially when operating at high pressures, imposed the need for an innovative and reliable approach to ensure the safe operation of the system. Continuous structural health monitoring (SHM) based on ultrasonic guided waves (GWs) is a promising approach due to the ability of the wave to propagate for long distances and go around complex structures, moreover the high sensitivity to various failure modes such as delamination, matrix cracking and debonding. In this study, we scrutinize the behavior of (GWs) within the COPV using a network of PZT elements that are used for excitation and sensing. A laser doppler vibrometer (LDV) was also used to scan the surface of the vessel in various directions. L(0,1) and L(0,2) were observed in the captured signal. The L(0,2) appeared to be a dominant mode in the COPV and was capable of propagating along the entire length and maintaining a good signal-to-noise ratio. The L(0,2) mode maintained the same phase velocity when it is captured at various excitation angles (0, 45, and 90 degrees). The reduced effect of the orthotropy of the materials on the propagating waves is an important result as it will reduce the complexity in data processing when performing damage identification. T2 - European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - Structural Health Monitoring KW - Guided Waves KW - Composite Overwrapped Pressure Vessel KW - Laser Doppler Vibrometer KW - Sensor Placement PY - 2023 AN - OPUS4-58873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrke, Heiko A1 - Neumann, Patrick P. ED - Kossa, A. ED - Kiss, R. T1 - Robotic Measurement System Concept for Greenhouse Gas Tomography in Wastewater Treatment Plants N2 - This paper introduces a conceptual framework for a robotic greenhouse gas (GHG) measurement system designed for wastewater treatment plants (WWTPs). The emphasis is on accurate gas tomography measurement of emissions, crucial for national emission assessments. The proposed system is movable, semi-autonomous, and employs a combination of ground and air robots equipped with integral remote gas sensors and in-situ sensors. Employing a two/two configuration ensures comprehensive coverage of WWTPs, overcoming obstacles. The system concept lays the foundation for future implementation and evaluation, addressing the need for enhanced understanding of GHG emissions from WWTPs. T2 - 39th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Siófok, Hungary DA - 26.09.2023 KW - Remote Gas Sensing KW - Greenhouse Gas Emissions KW - Robot-based Emission Measurements KW - Semi-autonomous Sensor Networks KW - Gas Tomography PY - 2023 SN - 978-963-421-927-9 SP - 160 EP - 161 PB - Hungarian Scientific Society of Mechanical Engineering (GTE) CY - Siófok, Hungary AN - OPUS4-58880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Nondestructive defect characterization using full frame spatially structured super resolution laser thermography N2 - Laser-based active thermography is a contactless non-destructive testing method to detect material defects by heating the object and measuring its temperature increase with an infrared camera. Systematic deviations from predicted behavior provide insight into the inner structure of the object. However, its resolution in resolving internal structures is limited due to the diffusive nature of heat diffusion. Thermographic super resolution (SR) methods aim to overcome this limitation by combining multiple thermographic measurements and mathematical optimization algorithms to improve the defect reconstruction. Thermographic SR reconstruction methods involve measuring the temperature change in an object under test (OuT) heated with multiple different spatially structured illuminations. Subsequently, these measurements are inputted into a severely ill-posed and heavily regularized inverse problem, producing a sparse map of the OuT’s internal defect structure. Solving this inverse problem relies on limited priors, such as defect-sparsity, and iterative numerical minimization techniques. Previously mostly experimentally limited to one-dimensional regions of interest (ROIs), this thesis aims to extend the method to the reconstruction of twodimensional ROIs with arbitrary defect distributions while maintaining reasonable experimental complexity. Ultimately, the goal of this thesis is to make the method suitable for a technology transfer to industrial applications by advancing its technology readiness level (TRL). In order to achieve the aforementioned goal, this thesis discusses the numerical expansion of a thermographic SR reconstruction method and introduces two novel algorithms to invert the underlying inverse problem. Furthermore, a forward solution to the inverse problem in terms of the applied SR reconstruction model is set up. In conjunction with an additionally proposed algorithm for the automated determination of a set of (optimal) regularization parameters, both create the possibility to conduct analytical simulations to characterize the influence of the experimental parameters on the achievable reconstruction quality. On the experimental side, the method is upgraded to deal with two-dimensional ROIs, and multiple measurement campaigns are performed to validate the proposed inversion algorithms, forward solution and two exemplary analytical studies. For the experimental implementation of the method, the use of a laser-coupled DLP-projector is introduced, which allows projecting binary pixel patterns that cover the whole ROI, reducing the number of necessary measurements per ROI significantly (up to 20x). Finally, the achieved reconstruction of the internal defect structure of a purpose-made OuT is qualitatively and qualitatively benchmarked against well-established thermographic testing methods based on homogeneous illumination of the ROI. Here, the background-noise-free twodimensional photothermal SR reconstruction results show to outclass all defect reconstructions by the considered reference methods. T2 - Öffentliche wissenschaftliche Aussprache an der Technischen Universität Berlin CY - Berlin, Germany DA - 31.10.2023 KW - Thermography KW - Super resolution KW - NDT KW - Material testing KW - Internal defects KW - DMD KW - DLP PY - 2023 AN - OPUS4-58771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Closing the gap between simulation and experiment using autoencoders N2 - Structural Health Monitoring (SHM) mittels geführter Ultraschallwellen ermöglicht eine kontinuierliche Überwachung komplexer Bauteile und liefert umfangreiche Informationen über deren strukturelle Integrität. Die aufgezeichneten Signale sind jedoch komplex und werden daher zunehmend mittels KI verarbeitet, um Anomalien in der Systemintegrität automatisch zu erkennen. Eine Herausforderung dabei ist jedoch das Trainieren solcher KI-Modelle, da dafür große Mengen an Trainingsdaten inklusive diverser Schadensfälle benötigt werden, um eine hohe Genauigkeit und Zuverlässigkeit zu gewährleisten. Experimentelle Generierung dieser Daten ist wegen des enormen Zeit- und Kostenaufwands nicht möglich. Eine Alternative hierfür bieten die numerischen Simulationen, da dadurch Trainingsdaten für beliebige Anzahl an Schadenskonfigurationen erzeugt werden können. Das Hauptproblem dabei ist jedoch die Abweichung zwischen den experimentellen und simulierten Daten (durch z.B. Abweichungen bei der Geometrie, Randbedingungen oder Materialparameter). Um diese Abweichungen zu reduzieren bzw. zu eliminieren, wird ein KI-Modell mit einer Autoencoder-Decoder Architektur vorgestellt, die mittels eines Experiments kalibriert werden kann und anschließend in der Lage ist, die Genauigkeit der Simulationsergebnisse nachträglich zu erhöhen. T2 - 28. DEGA-Workshop „Physikalische Akustik“ - Maschinelles Lernen in der physikalischen Akustik CY - Bad Honnef, Germany DA - 19.10.2023 KW - KI KW - SHM KW - Simulation KW - Geführte Ultraschallwellen PY - 2023 AN - OPUS4-58686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - A Machine Learning Based-Guided Wave Approach for Damage Detection and Assessment in Composite Overwrapped Pressure Vessels N2 - The applications of composite overwrapped pressure vessels (COPVs) in extreme conditions, such as storing hydrogen gases at very high pressure, impose new requirements related to the system's integrity and safety. The development of a structural health monitoring (SHM) system that allows for continuous monitoring of the COPVs provides rich information about the structural integrity of the component. Furthermore, the collected data can be used for different purposes such as increasing the periodic inspection intervals, providing a remaining lifetime prognosis, and also ensuring optimal operating conditions. Ultimately this information can be complementary to the development of the envisioned digital twin of the monitored COPVs. Guided waves (GWs) are preferred to be used in continuous SHM given their ability to travel in complex structures for long distances. However, obtained GW signals are complex and require advanced processing techniques. Machine learning (ML) is increasingly utilized as the main part of the processing pipeline to automatically detect anomalies in the system's integrity. Hence, in this study, we are scrutinizing the potential of using ML to provide continuous monitoring of COPVs based on ultrasonic GW data. Data is collected from a network of sensors consisting of fifteen Piezoelectric (PZT) wafers that were surface mounted on the COPV. Two ML algorithms are used in the automated evaluation procedure (i) a long short-term memory (LSTM) autoencoder for anomaly detection (defects/impact), and (ii) a convolutional neural network (CNN) model for feature extraction and classification of the artificial damage sizes and locations. Additional data augmentation steps are introduced such as modification and addition of random noise to original signals to enhance the model's robustness to uncertainties. Overall, it was shown that the ML algorithms used were able to detect and classify the simulated damage with high accuracy. T2 - European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - Guided waves KW - Structural Health Monitoring KW - Machine learning KW - Damage localization KW - COPV PY - 2023 AN - OPUS4-58687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - LIBS-ConSort: Sensor-based sorting of construction and demolition waste N2 - In construction and demolition waste (CDW) recycling, the preference to date has been to apply simple but proven techniques to sort and process large quantities of construction rubble in a short time. This contrasts with the increasingly complex composite materials and structures in the mineral building materials industry. An automated, sensor-based sorting of these building materials could complement or replace the practice of manual sorting to improve processing speed, recycling rates, sorting quality, and prevailing health conditions for the executing staff. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) with near-infrared (NIR) spectroscopy and visual imaging. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of CDW, and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.) We present current advances and results about the methodological development combining LIBS with NIR spectroscopy and visual imaging. Here, applying data fusion proves itself beneficial to improve recognition rates. In the future, a laboratory prototype will serve as a fully automated measurement setup to allow real-time classification of CDW on a conveyor belt. T2 - V. International Conference Progress of Recycling in the Built Environment (RILEM VPRE) CY - Weimar, Germany DA - 10.10.2023 KW - NDT KW - Circular economy KW - LIBS KW - Material classification KW - Data fusion PY - 2023 AN - OPUS4-58756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Overcoming the Spatial Resolution Limits imposed by the Thermal MTF with Thermographic Photothermal Super Resolution Reconstruction N2 - The achievable spatial resolution of active thermographic testing is inherently limited by the diffusive nature of heat conduction in solids. This degradation of the achievable spatial resolution for a semi-infinite body acting on a defect signal can be approximated by spatial convolution with the Green’s function of the heat PDE. As the degradation in spatial resolution is dependent on the depth 𝐿, a common rule of thumb specifies that for proper detection, any defect should feature a spatial extension greater or equal to the depth it is located at. However, as the exact shape of a defect can have a large impact on its severity, at best a proper reconstruction of the defect shape should be performed, which therefore must also deal with the aforementioned adverse effects of heat conduction. One recent method to overcome the spatial resolution limit of thermographic testing is the photothermal super resolution reconstruction method. It is based on performing multiple active thermographic measurements on the same region of interest (ROI) with varying spatially structured heating and subsequent numerical reconstruction of the measured defect signals by solving a severely ill-posed inverse reconstruction problem relying on heavy regularization. By extending the experimental implementation of the method to make use of random-pixel patterns projected onto the ROI using a laser-coupled DLP-projector, defect reconstructions can now be performed within a reasonable time frame (~15 min per ROI) at high accuracy. Compared to conventional thermographic testing methods, the photothermal super resolution reconstruction stands out by resulting in a sparse representation of the defect structure of the ROI, making it especially well-suited to further automatic defect classification and quality assurance measures in an Industry 4.0 context. T2 - INTERNATIONAL SCHOOL OF QUANTUM ELECTRONICS: 67th Course: Progress in Photoacoustic & Photothermal Phenomena CY - Erice, Italy DA - 24.09.2023 KW - Thermography KW - Super resolution KW - NDT KW - Internal defects KW - DLP PY - 2023 AN - OPUS4-58472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Gravenkamp, Hauke A1 - Birk, Carolin T1 - Domain decoupling implementation for efficient ultrasonic wave simulations using scaled boundary finite elements and the mortar method N2 - We introduce a novel approach that combines the scaled boundary finite element method (SBFEM) with a mortar coupling to enhance the computational modelling of elastic wave propagation and interaction with local features in the ultrasonic range. The key objective is to achieve decoupling between different regions of interest, enabling independent meshes for the zones where waves either propagate or interact with localised discontinuities in the elastic media. This decoupling allows us to exploit the benefits offered by various SBFEM formulations. Thus, we can select the most suitable solution for each specific region. An important concept we emphasise is the differentiation between the near field and far field regions. The near field encompasses zones where the precise representation of small features compared to the wavelength is crucial. At the same time, the far field comprises homogeneous regions where the waves propagate without interactions, eventually radiating towards infinity if the domain is unbounded. By separating these two zones, we can improve the computational performance by employing finer discretisation only where necessary. Furthermore, this decoupling enables the reuse of far field models in parametric analyses, making it highly valuable for scenarios focused particularly on local elastic wave interactions. This approach offers considerable potential in such cases. The modelling technique is validated, and its potential is demonstrated through practical applications. KW - Computer Science Applications KW - General Physics and Astronomy KW - Mechanical Engineering KW - Mechanics of Materials KW - Computational Mechanics PY - 2023 DO - https://doi.org/10.1016/j.cma.2023.116465 SN - 0045-7825 VL - 417 IS - Part A SP - 1 EP - 21 PB - Elsevier BV AN - OPUS4-58478 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - In-situ hot isostatic pressing combined with x-ray imaging and diffraction of laser powder bed fusion ti-6al-4v N2 - Hot Isostatic Pressing (HIP) is often introduced to tackle the porosity issue in additively manufactured (AM) materials. For instance, HIP post-processing is recommended to improve fatigue resistance of Laser powder bed fusion (PBF-LB) manufactured parts [1, 2]. Even though HIP cannot completely remove porosity, it significantly decreases the defect population and its average size below the critical threshold value leading to early crack initiation. In the present study, in-situ investigation of HIP procedure of PBF-LB Ti-6Al-4V parts was carried out to gain further insights into the densification mechanism occurring during HIP. The in-situ observations at high pressure and high temperature are uniquely possible at the PSICHE beamline of the Soleil synchrotron (France), thanks to the Ultrafast Tomography on a Paris-Edinburgh Cell (UToPEC) and the combination of the fast phase-contrast tomography and energy-dispersive diffraction [3, 4]. A detailed methodology was developed to ensure that the correct pressure and temperature were maintained during the experiments. The results allowed an estimation of the global dentification rate during HIP of PBF-LB Ti-Al-4V material, as well as a detailed quantitative characterization of the influence of pore size and shape on the densification process, thereby understanding the effectiveness of HIP process on different pore categories. After 20 mins, 75% of porosity can be considered as closed or has size below the resolution of the XCT reconstruction. We also observed that the smallest defects showed higher densification rate, while the defect shape did not have significant effect on such rate. The current development of in-situ HIP experiment allows experimental quantification and validation of the simulation work. Ultimately it paves the road to tailoring the HIP procedure for different materials depending on the porosity and microstructure. T2 - AAMS 2023 CY - Madrid, Spain DA - 26.09.23 KW - Additive manufacturing KW - HIP KW - X-ray computed tomography PY - 2023 AN - OPUS4-58482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael A1 - Nattuveettil, Keerthana T1 - Digital Calibration Certificates: Transforming Efficiency and Safety in Hydrogen Refuelling Station N2 - Digital Certificates have emerged as a pivotal element in automation and digitalisation. This presentation highlights the added value of a digitalised metrology, its impact on the workflows on the calibration service providing and receiving side as well as their significance in enhancing the quality infrastructure. An overview of digital calibration certificates (DCC) for temperature sensors, including their structure and role in establishing trust in hydrogen refuelling stations (HRS), will be discussed. Additionally, it explores the impact of DCC on optimising efficiency in the hydrogen refuelling process. Exploring the paradigm shift brought about by Industry 4.0, where machines possess the ability to autonomously interpret digital certificate data, leads to streamlined safety checks and reduced human intervention. We will discuss how automated verification of machine-readable certificates contributes to maintaining and elevating safety standards over human-readable certificates. Furthermore, we will take a deep dive into the application of DCCs in HRS, showcasing how they enhance operational efficiency, accuracy, and maintenance by enabling real-time monitoring and adjustment of process data. By exploring the interdependent relationship between digital certificates, machine-readable environments, and HRS optimisation, this presentation will provide valuable insights into harnessing cutting-edge technologies to create a safer, more efficient, and technologically empowered hydrogen refuelling process. T2 - H2Safety@BAM : Hydrogen Colloquium CY - Online meeting DA - 06.09.2023 KW - Digital Calibration Certificate KW - Digitalization KW - Digital Traceability KW - QI-Digital KW - Hydrogen Infrastructure PY - 2023 UR - https://www.bam.de/Content/DE/Standardartikel/Themen/Energie/Wasserstoff/wasserstoff.html AN - OPUS4-58353 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - PALUP: Phased-Array-Technik für Luftultraschall-Prüfungen N2 - Im Forschungsvorhaben PALUP werden luftgekoppelte Phased-Array-Sender und -Empfänger entwickelt. Die Wandler basieren auf geladenen zellulären Polymeren, auch Ferroelektrete genannt, die piezoelektrische Eigenschaften und eine sehr geringe spezifische akustische Impedanz aufweisen, womit sie sich für den Bau von luftgekoppelten Ultraschallwandlern sehr gut eignen. T2 - 10. Forum Leichtbau CY - Berlin, Germany DA - 28.09.2023 KW - Luftultraschall KW - Phased Array Technik PY - 2023 AN - OPUS4-58529 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Brierley, N. A1 - Casperson, Ralf A1 - Engert, D. A1 - Heilmann, S. A1 - Herold, F. A1 - Hofmann, D. A1 - Küchler, H. A1 - Leinenbach, F. A1 - Lorenz, S. A1 - Martin, J. A1 - Rehbein, J. A1 - Sprau, B. A1 - Suppes, A. A1 - Vrana, J. A1 - Wild, E. T1 - DICONDE in industrial inspection N2 - DICONDE (Digital Imaging and Communication in Non-Destructive Testing) is an open international standard for storing and exchanging industrial test data and process-related information. The DICONDE standard defines both the semantics for structured storage of data and the network-based communication between two endpoints. This allows many test processes to be mapped digitally and securely, while at the same time meeting normative requirements such as traceability to the tester and test object and reproducibility of test results. KW - DICONDE KW - NDT KW - Interoperability KW - Data storage KW - Communication PY - 2023 SN - 978-3-947971-32-9 N1 - Es gibt eine parallele Sprachausgabe (deutsch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (German), a link is in the field related identifier VL - Specification ZfP 4.0-01E SP - 1 EP - 13 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Edition August 2023 AN - OPUS4-58576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Casperson, Ralf A1 - Engert, D. A1 - Heilmann, S. A1 - Herold, F. A1 - Hofmann, D. A1 - Küchler, H. A1 - Leinenbach, F. A1 - Lorenz, S. A1 - Martin, J. A1 - Rehbein, J. A1 - Sprau, B. A1 - Suppes, A. A1 - Vrana, J. A1 - Wild, E. T1 - DICONDE in der ZfP N2 - DICONDE (Digital Imaging and Communication in Non-Destructive Evaluation) ist ein offener internationaler Standard zur Speicherung und zum Austausch industrieller Prüfdaten und prozessbezogener Informationen. Der DICONDE-Standard definiert sowohl die Semantik für eine strukturierte Speicherung von Daten als auch die netzwerkbasierte Kommunikation zwischen zwei Endpunkten. Damit lassen sich viele Vorgänge von Prüfprozessen digital und sicher abbilden und gleichzeitig normative Anforderungen wie eine Rückführbarkeit zum Prüfer und Prüfobjekt sowie eine Reproduzierbarkeit von Prüfergebnissen erfüllen. KW - DICONDE KW - ZfP KW - Interoperabilität KW - Datenspeicherung KW - Kommunikation PY - 2023 SN - 978-3-947971-30-5 N1 - Es gibt eine parallele Sprachausgabe (englisch), ein Link befindet sich im Feld zugehöriger Identifikator - There is a parallel language edition (English), a link is in the field related identifier VL - Merkblatt ZfP 4.0-01 SP - 1 EP - 13 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Ausgabe Juni 2023 AN - OPUS4-58578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Guideline on NDT-supported reliability assessment of existing structures N2 - The presentation summarizes the idea and the methodology of the ZfPStatik project and gives insight into three case studies, showing how non-destructive testing results can be utilized beneficially in the recalculation of existing prestressed concrete and reinforced concrete bridges. T2 - 2nd Conference of the European Association on Quality Control of Bridges and Structures – EUROSTRUCT2023 CY - Vienna, Austria DA - 26.09.2023 KW - Reliability KW - Assessment KW - Existing structures KW - Non-destructive testing PY - 2023 AN - OPUS4-58485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Weather-dependent passive thermography and thermal simulation of in-service wind turbine blades N2 - The thermographic methods NDT division of BAM is aiming to develop a wind turbine blade (WTB) inspection tool using infrared thermographic scanning of operational wind turbines in the project EvalTherm. T2 - WindEurope Annual Event 2023 CY - Copenhagen, Denmark DA - 25.04.2023 KW - FEM KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie anlage rotorblätte PY - 2023 AN - OPUS4-58275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaudhuri, Somsubhro A1 - Stamm, Michael A1 - Krankenhagen, Rainer T1 - Weather-dependent passive thermography and thermal simulation of in-service wind turbine blades N2 - . To cope with the increase in the manufacturing and operation of wind turbines, wind farm operators need inspection tools that are able to provide reliable information while keeping the downtime low. Current inspection techniques require to stop the wind turbine. This work presents the current progress in the project EvalTherm, in which passive thermography is evaluated as a possible non-destructive inspection tool for operational wind turbine blades (WTBs). A methodology to obtain thermal images of rotating WTBs has been established in this project. However, the quality of the results is heavily dependent on various aspects such as weather conditions, information on the inspected WTB, damage history, etc. In this work, a section of a used WTB is simulated using finite-element modelling (FEM) as well as experimentally tested for evaluating the accuracy of the model. Such a model will provide insight into the potential thermal response of a certain structure (with specific material properties) in given weather (boundary) conditions. The model is able to provide satisfactory predictions of the thermal response of the structure, as well as indicate what thermal contrast(s) result from artificial defects introduced in the structure. T2 - WindEurope Annual Event 2023 CY - Copenhagen, Denmark DA - 25.04.2023 KW - FEM KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582777 DO - https://doi.org/10.1088/1742-6596/2507/1/012025 VL - 2507 SP - 1 EP - 12 PB - IOP Publishing Ltd. AN - OPUS4-58277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - EvalTherm - Detectability of internal defects in wind turbine rotor blades using passive infrared thermography N2 - A steady increase of wind energy infrastructure brings along a challenge of maintaining and operating wind turbines (WT) with its multiple components. Inspection of wind turbine rotor blades (WTB) is an important part of maintaining the overall health and safety of a WT. It involves visually or mechanically examining the blades for signs of damage or wear that could affect their performance and structural integrity of the entire WT. A WTB is a complex structure due to its ever-increasing scale (going beyond 100 m for a 16 MW WT) as well as multi-material construction. Passive infrared thermography offers an alternative to contact- or proximity-based inspection techniques currently in use such as visual inspection performed by technical personnel (using a lift or a drone) and involves looking for signs of damage on the surface of the blades, and ultrasonic testing to detect internal defects. In contrast to active thermography, passive thermography uses the sun as source of heat, instead of conventional heat lamps, flash, or laser. An inspection technique to (semi-autonomously) inspect the WTBs of an operating WT from the ground has been developed. Given the optimum thermal contrast (weather conditions for field measurements), external as well as internal features of the WTB can be visualised with appropriate post-processing. The work presented here is part of an ongoing multi-partner project titled “EvalTherm”: the evaluation of passive thermography as a non-destructive inspection tool of WTBs in operation. In this work, artificial defects representative of realistic defects in glass fibre reinforced plastic (GFRP) WTBs are introduced in out-of-service WTB pieces. These are scanned using X-ray computed tomography to obtain a three-dimensional reconstruction to be used as input for finite-element based thermal simulation using COMSOL Multiphysics. The simulation data is compared with infrared thermal inspection of the same WTB section, in order to compare the effect of thermal contrast caused in certain weather conditions. In addition, the influence of defect characteristics such as defect size, morphology, and location on detectability is investigated. Validated simulation models are used to predict thermal signatures of defects along with the optimal thermal contrast. Such simulation models in combination with weather forecast data can assist operators of wind turbine infrastructure to plan passive thermography inspection without the need of dangerous inspection procedures and associated shutdown of energy production. T2 - Wind Energy Science Conference (WESC) 2023 CY - Glasgow, Scotland DA - 23.05.2023 KW - FEM KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie anlage rotorblätter KW - Thermography PY - 2023 AN - OPUS4-58283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri Sofiani, F A1 - Chaudhuri, Somsubhro A1 - Elahi, S.A. A1 - Hectors, K. A1 - De Waele, W. T1 - Quantitative Analysis of the Correlation between Geometric Parameters of Pits and Stress Concentration Factors for a Plate Subject to Uniaxial Tensile Stress N2 - The offshore environment is inherently corrosive. Consequently, pits may nucleate on exposed steel surfaces. Corrosion pits can be a source of crack initiation when the structure is subject to fatigue loading. The criticality of a corrosion pit with respect to the structural integrity depends on its shape and size and can be quantified using a stress concentration factor (𝐾𝑡). In this work, a parametric 3D finite element model is developed to perform stress analysis of a pitted plate subjected to uniaxial tensile stress. The model is used for an extensive parameter study in which 𝐾𝑡 is determined for various pit configurations. It is demonstrated that each one of the geometrical parameters holds a substantial influence on the location of the Most Critical Region (MCR). It is shown that 𝐾𝑡 increases as the pit gets narrower. Pits with an elliptical mouth yield higher 𝐾𝑡 values when the angle between the load direction and the pit mouth major axis increases. Moreover, 𝐾𝑡 increases with the increase in the localized thickness loss which is more pronounced for relatively wider pits. Finally, a regression model is presented for estimating 𝐾𝑡 based on the geometric parameters of a pit. KW - FEM KW - Corrosion KW - SCF KW - Pitting corrosion PY - 2023 DO - https://doi.org/10.1016/j.tafmec.2023.104081 SN - 0167-8442 VL - 127 SP - 1 EP - 27 PB - Elsevier Ltd. AN - OPUS4-58284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Rug, Tehseen A1 - Firdous, Rafia A1 - Zia, Ghezal Ahmad Jan A1 - Lüders, Stefan A1 - Lisdero Scaffino, Horacio A1 - Höpler, Michael A1 - Böhmer, Felix A1 - Pfaff, Matthias A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine T1 - Data driven design of alkali-activated concrete using sequential learning N2 - This paper presents a novel approach for developing sustainable building materials through Sequential Learning. Data sets with a total of 1367 formulations of different types of alkali-activated building materials, including fly ash and blast furnace slag-based concrete and their respective compressive strength and CO2-footprint, were compiled from the literature to develop and evaluate this approach. Utilizing this data, a comprehensive computational study was undertaken to evaluate the efficacy of the proposed material design methodologies, simulating laboratory conditions reflective of real-world scenarios. The results indicate a significant reduction in development time and lower research costs enabled through predictions with machine learning. This work challenges common practices in data-driven materials development for building materials. Our results show, training data required for data-driven design may be much less than commonly suggested. Further, it is more important to establish a practical design framework than to choose more accurate models. This approach can be immediately implemented into practical applications and can be translated into significant advances in sustainable building materials development. KW - Sustainable building materials KW - Sequential learning KW - Data-driven materials design KW - Alkali-activated building materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584376 UR - https://www.sciencedirect.com/science/article/pii/S095965262302379X DO - https://doi.org/10.1016/j.jclepro.2023.138221 SN - 0959-6526 SN - 1879-1786 VL - 418 SP - 1 EP - 13 PB - Elsevier CY - Amsterdam AN - OPUS4-58437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - POF-based monitoring system using digital I-OFDR for strain detection in road construction N2 - We present a prototype of a distributed POF sensing system for strain detection in road construction and civil engineering ready to be used in practical applications. The system is based on a cost-efficient digital incoherent optical frequency domain reflectometry (I-OFDR). In this approach, the strain-induced changes in the Rayleigh backscattering profile along a perfluorinated polymer optical fiber (PF-POF) are determined by measuring the complex transfer function of the sensing fiber using a compact digital data acquisition unit. The digital unit replaces an oversized vector network analyzer (VNA) enabling suitability of the measurement system for out-door use and providing a significant reduction of the total system costs at the same time. The entire sensor con-cept includes the use of geosynthetics with integrated PF-POFs as two-dimensional sensor structures for geotech-nical applications. The robustness and the functionality of the distributed POF I-OFDR sensors were proven in the field. The field test involved embedding of two geomats, each with two polymer optical sensor loops, into the embankment of the federal road B 91 in a section near Leipzig. The measurements conducted after the sensor-based geomats had been installed confirmed both the potential of such smart geosynthetics and the functionali-ty of the digital I-OFDR prototype. T2 - POF2023 CY - Cork, Irland DA - 17.09.2023 KW - Digital I-OFDR KW - Distriubuted polymer optical fiber sensor KW - Smart geosynthetics KW - Strain detection KW - Structural health monitoring PY - 2023 AN - OPUS4-58423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - LIBS ConSort: Development of a sensor-based sorting method for constuction and demolition waste N2 - Closed material cycles and unmixed material fractions are required to achieve high recovery and recycling rates in the building industry. In construction and demolition waste (CDW) recycling, the preference to date has been to apply simple but proven techniques to process large quantities of construction rubble in a short time. This is in contrast to the increasingly complex composite materials and structures in the mineral building materials industry. Manual sorting involves many risks and dangers for the executing staff and is merely based on obvious, visually detectable differences for separation. An automated, sensor-based sorting of these building materials could complement or replace this practice to improve processing speed, recycling rates, sorting quality, and prevailing health conditions. A joint project of partners from industry and research institutions approaches this task by investigating and testing the combination of laser-induced breakdown spectroscopy (LIBS) with near-infrared (NIR) spectroscopy and visual imaging. Joint processing of information (data fusion) is expected to significantly improve the sorting quality of various materials like concrete, main masonry building materials, organic components, etc., and may enable the detection and separation of impurities such as SO3-cotaining building materials (gypsum, aerated concrete, etc.) Focusing on Berlin as an example, the entire value chain will be analyzed to minimize economic / technological barriers and obstacles at the cluster level and to sustainably increase recovery and recycling rates. We present current advances and results about the test stand development combining LIBS with NIR spectroscopy and visual imaging. In the future, this laboratory prototype will serve as a fully automated measurement setup to allow real-time classification of CDW on a conveyor belt. T2 - 21. International Conference on Building Materials (Ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Material classification KW - Data fusion KW - Circular economy KW - LIBS KW - Recycling PY - 2023 AN - OPUS4-58495 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Semi-automated detection of rain erosion damages on turbine blades with passive thermography and AI image processing N2 - The European Green Deal and the global fight against climate change call for more and larger wind turbines in Europe and around the world. To meet the increasing demand for maintenance and inspection, partly autonomous methods of remote inspection are increasingly being developed in addition to industrial climbers performing the inspection. Rotor blades are exposed to extreme weather conditions throughout their lifetime of 20 years, and the leading edge erodes over time. These erosion damages change the aerodynamic features of blades and can cause structural damages. The estimated annual energy production (AEP) losses caused by erosion damages are between 0.5% and 2% per year. The classification of the severity of a rain erosion damage and the quantification of the resulting AEP losses for cost efficient repair and maintenance efforts and improved power production of wind turbines are subject of scientific research. For the inspection of wind turbine rotor blades, passive thermography is an option that has been used to detect both internal damage [3, 4] as well as erosion on the surface [5, 6]. The advantage is that, given suitable boundary conditions, not only the rain erosion damage itself but also temperature differences caused by the resulting turbulences can be observed on the surface of the blade. Turbulences reduce the efficiency of the rotor blades and result in AEP losses. Optimised thermography inspections can contribute to detect and to evaluate rain erosion damages. The thermal inspection lasts 10 minutes per turbine and is performed while the turbine is in full operation, avoiding downtime and lost opportunities for the turbine owner which are usually caused by conventional blade inspections. The timely inspection procedure is complemented by an automatic data evaluation and results in a considerable number of inspected wind turbines in a certain period of time. A fully convolutional network (FCN) is implemented for the automated evaluation of thermal images. In the presented study, more than 1000 thermographic images of blades were annotated, augmented and used to train and test the FCN. The aim is the precise marking of thermal signatures caused by erosion damage at the leading edge. The area size of the detected temperature difference caused by turbulences was used to identify and categorise damages. Certain strategies were adopted to group small individual indications as one large damage, in order to develop simplification rules based on realistic thermal imaging resolution. T2 - Wind Energy Science Conference (WESC) 2023 CY - Glasgow, Scotland DA - 23.05.2023 KW - Non-destructive testing KW - Thermography KW - Wind turbine blade PY - 2023 AN - OPUS4-58498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - In situ characterisation of GFRP shell structures of wind turbine rotor blades under test using lock-in thermography N2 - The work shown demonstrates the possibility of measuring the load distribution of complex components such as rotor blades in cyclic tests using thermography. This is confirmed in the experiments presented by comparison with DIC measurements. The advantage of thermography is that it does not require any treatment of the test specimens in the setup shown and the measurement procedure can in principle be scaled to large components. In addition, compared to other imaging methods, the actual loads and not the deformation are measured. With a suitable data evaluation by means of Lockin analysis, small loads can be verified in a formative manner. Using the example of model repairs in shell test specimens made of sandwich glass fibre composite material, it is shown that inhomogeneous load distribution due to internal structures can be detected using thermography. T2 - WindEurope Annual Event 2023 CY - Copenhagen, Denmark DA - 25.04.2023 KW - Thermography KW - TSA PY - 2023 AN - OPUS4-58500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Infrared Thermography of wind turbine rotor blades: 3 use cases N2 - Thermography is a widely accepted non-invasive measurement method and is generally used in various areas of the life cycle of infrastructure and machinery. This includes design, production and maintenance. Thermography is particularly suitable for remote inspection of large areas that are difficult to reach. In this presentation, applications of thermography in the field of wind energy will be shown, touching on three explicit examples from rotor blade inspection. Experimental testing and validation: Thermography can measure and visualise the stress distribution on the surface during cyclic tests of rotor blades and rotor blade sections. The so-called thermoelastic stress analysis makes use of special evaluation algorithms (Lockin analysis) of the measurement data and the cyclic loading of components. An advantage of the measurement methods compared to other measurement methods such as strain gauges or digital image correlation is that it does not require any extra treatment or sensoring of the components. In the work shown here, repair methods are optimised and evaluated in cyclic tests on shell test specimens. Operation and maintenance: Rotor blades can be inspected from the ground during operation using passive thermography. Here, the integration of weather forecasts and conditions as input for simulations is crucial and will be demonstrated with some examples from the field. The goal of the ongoing research is to obtain detailed insights into the internal structure of the inspected rotor blades with individual measurements. A specially developed automated measuring system is able to measure a wind turbine (one-sided) within 5 minutes without impacting its operation. Environmental impact: In cases where less strict time and economic constraints apply than in the maintenance of rotor blades in operation, thermography can also be used to realise other inspection processes that take more time. Examples of this are quality control or the characterisation of rotor blades during dismantling. In the latter case, for example, it can be crucial to know which components such as foam, balsa, belt and spar are present in which parts of the blade when dismantling the rotor blades. Long-term measurements (~1-2 h) under suitable weather conditions can provide good insights into the inner structure of the rotor blades, both during disassembly and during quality control before installation. For this purpose, the sun is used as a heat source, which induces a thermal response of the rotor blades. The thermal behaviour of the rotor blades then allows conclusions to be drawn about the internal structure. T2 - EERA DeepWind conference 2023 CY - Trondheim, Norway DA - 18.01.2023 KW - Thermography KW - Wind turbine blade KW - Inspection PY - 2023 AN - OPUS4-58501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Earth‘s near surface characterisation using DAS based on geometric phase N2 - Results obtained from field measurements using a novel distributed acoustic sensor based on geometric phase. The target application is Seismology where we attempt to characterise the Earth's subsurface. T2 - Colaboration on Earthquake Monitoring project with Freue University CY - Berlin, Germany DA - 18.09.2023 KW - Geometric Phase KW - Distributed Fiber Optic Sensor KW - Seismology KW - Coherent Heterodyne KW - Subsurface KW - Earth KW - Surface waves KW - Geophysics PY - 2023 AN - OPUS4-58460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils A1 - Heinrichsdorff, F. A1 - Oster, Simon A1 - Uhlmann, E. A1 - Polte, J. A1 - Gordei, A. A1 - Hilgenberg, Kai T1 - In-situ monitoring of the laser powder bed fusion process by thermography, optical tomography and melt pool monitoring for defect detection N2 - For the wide acceptance of the use of additive manufacturing (AM), it is required to provide reliable testing methods to ensure the safety of the additively manufactured parts. A possible solution could be the deployment of in-situ monitoring during the build process. However, for laser powder bed fusion using metal powders (PBF-LB/M) only a few in-situ monitoring techniques are commercially available (optical tomography, melt pool monitoring), which have not been researched to an extent that allows to guarantee the adherence to strict quality and safety standards. In this contribution, we present results of a study of PBF-LB/M printed parts made of the nickel-based superalloy Haynes 282. The formation of defects was provoked by local variations of the process parameters and monitored by thermography, optical tomography and melt pool monitoring. Afterwards, the defects were characterized by computed tomography (CT) to identify the detection limits of the used in-situ techniques. T2 - Lasers in Manufacturing Conference 2023 CY - Munich, Germany DA - 26.06.2023 KW - Thermography KW - Optical tomography KW - Melt-pool-monitoring KW - Laser powder bed fusion KW - Haynes 282 KW - Additive Manufacturing PY - 2023 UR - https://www.wlt.de/lim2023-proceedings/system-engineering-and-process-control SP - 1 EP - 10 AN - OPUS4-58466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Tabasco-Novelo, Carolina A1 - Quintana, Patricia A1 - Rodriguez-Gattorno, Geonel A1 - Alvarado-Gil, Juan J. T1 - Evidence of a Thermal Diffusivity Gap in Sintered Li–Co–Sb–O Solid Solutions N2 - In this work, the thermal properties of ternary Li₃ₓCo₇₋₄ₓSb₂₊ₓO₁₂ solid solutions are studied for different concentrations in the range 0 ≤ x ≤ 0.7. Samples are elaborated at four different sintering temperatures: 1100, 1150, 1200 and 1250 °C. The effect of increasing the content of Li⁺ and Sb⁵⁺, accompanied by the reduction of Co²⁺, on the thermal properties is studied. It is shown that a thermal diffusivity gap, which is more pronounced for low values of x, can be triggered at a certain threshold sintering temperature (around 1150 °C in this study). This effect is explained by the increase of contact area between adjacent grains. Nevertheless, this effect is found to be less pronounced in the thermal conductivity. Moreover, a new framework for heat diffusion in solids is presented that establishes that both the heat flux and the thermal energy (or heat) satisfy a diffusion equation and therefore highlights the importance of thermal diffusivity in transient heat conduction phenomena. KW - General Chemical Engineering KW - General Chemistry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593248 DO - https://doi.org/10.1021/acsomega.2c07557 SN - 2470-1343 VL - 8 IS - 8 SP - 7808 EP - 7815 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-59324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schade, U. A1 - Puskar, L. A1 - Golnak, R. A1 - Veber, A. A1 - Beckmann, Jörg T1 - Infrared Attenuate Total Reflection Cell with a Functionalized Surface N2 - ATR cell utilizing chips from silicon wafers is discussed. The cell can be used for wet-chemical analysis on functionalized surfaces. Here, silicon chips are exemplarily "functionalized" by silica layers to provide a hydrophilic or hydrophobic ATR surface in-situ. T2 - 48th International Conference on Infrared, Millimeter, and Terahertz Waves (IRMMW-THz) CY - Montreal, Quebec, Canada DA - 17.09.2023 KW - THz radiation KW - ATR KW - FTIR PY - 2023 DO - https://doi.org/10.1109/IRMMW-THz57677.2023.10298918 SP - 1 PB - IEEE CY - New York, NY AN - OPUS4-59326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Aktueller Stand der Normung in der Thermografie N2 - Die Thermografie ist trotz ihrer ausgereiften wissenschaftlichen und technologischen Grundlagen ein noch relativ junges Mitglied in der Familie der zerstörungsfreien Prüfverfahren. Sie erschließt sich aufgrund einer Reihe von Vorzügen eine wachsende Anwendungsgemeinde. Für eine weitere Verbreitung insbesondere im industriellen Kontext spielen Normen, Standards und technische Regeln eine wichtige Rolle. In diesem Beitrag wird der aktuelle Stand der Normung in Deutschland vorgestellt. Wir zeigen, welche Normen und technischen Regeln es für die Thermografie in Deutschland und international gibt und wir wagen einen Blick in die Zukunft. Darüber hinaus lebt auch die Normierungsarbeit von der Beteiligung durch interessierte Kreise. Dies können industrielle und akademische Anwender*innen, Hersteller*innen von Geräten, Forschungseinrichtungen oder Dienstleistungsunternehmen sein. Sie können gern Ihre Bedarfe bezüglich Normierungsprojekten mitbringen und/oder direkt an die Autoren senden. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Normung KW - Standardisierung PY - 2023 AN - OPUS4-59250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Aktueller Stand der Normung in der Thermografie N2 - Die Thermografie ist trotz ihrer ausgereiften wissenschaftlichen und technologischen Grundlagen ein noch relativ junges Mitglied in der Familie der zerstörungsfreien Prüfverfahren. Sie erschließt sich aufgrund einer Reihe von Vorzügen eine wachsende Anwendungsgemeinde. Für eine weitere Verbreitung insbesondere im industriellen Kontext spielen Normen, Standards und technische Regeln eine wichtige Rolle. In diesem Beitrag wird der aktuelle Stand der Normung in Deutschland vorgestellt. Wir zeigen, welche Normen und technischen Regeln es für die Thermografie in Deutschland und international gibt und wir wagen einen Blick in die Zukunft. Darüber hinaus lebt auch die Normierungsarbeit von der Beteiligung durch interessierte Kreise. Dies können industrielle und akademische Anwender*innen, Hersteller*innen von Geräten, Forschungseinrichtungen oder Dienstleistungsunternehmen sein. Sie können gern Ihre Bedarfe bezüglich Normierungsprojekten mitbringen und/oder direkt an die Autoren senden. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Normung KW - Standardisierung PY - 2023 AN - OPUS4-59251 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bente, Klaas A1 - Rus, J. A1 - Mooshofer, H. A1 - Gaal, Mate A1 - Grosse, C.U. T1 - Broadband air-coupled ultrasound emitter and receiver enable simultaneous measurement of thickness and speed of sound in solids N2 - Air-coupled ultrasound sensors have advantages over contact ultrasound sensors when a sample should not become contaminated or influenced by the couplant or the measurement has to be a fast and automated inline process. Thereby, air-coupled transducers must emit high-energy pulses due to the low air-to-solid power transmission ratios (10−3 to 10−8). Currently used resonant transducers trade bandwidth—a prerequisite for material parameter analysis—against pulse energy. Here we show that a combination of a non-resonant ultrasound emitter and a non-resonant detector enables the generation and detection of pulses that are both high in amplitude (130 dB) and bandwidth (2 µs pulse width). We further show an initial application: the detection of reflections inside of a carbon fiber reinforced plastic plate with thicknesses between 1.7 mm and 10 mm. As the sensors work contact-free, the time of flight and the period of the in-plate reflections are independent parameters. Hence, a variation of ultrasound velocity is distinguishable from a variation of plate thickness and both properties are determined simultaneously. The sensor combination is likely to find numerous industrial applications necessitating high automation capacity and opens possibilities for air-coupled, single-side ultrasonic inspection. KW - Thermoacoustic emitter KW - Optical microphone KW - Air-coupled ultrasound KW - Local resonance KW - Thickness measurement KW - Thickness resonance PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569533 DO - https://doi.org/10.3390/s23031379 VL - 23 IS - 3 SP - 1379 PB - MDPI AN - OPUS4-56953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Gornushkin, Igor B. T1 - Investigation of a method for the correction of self-absorption by Planck function in laser induced breakdown spectroscopy N2 - The electron density and temperature of a laser-induced plasma can be determined from the width and intensity of the spectral lines, provided that the corresponding optical transitions are optically thin. However, the lines in laser induced plasma are often self-absorbed. One of the methods of correction of this effect is based on the use of the Planck function and an iterative numerical calculation of the plasma temperature. In this study, the method is further explored and its inherent errors and limitations are evaluated. For this, synthetic spectra are used that fully correspond to the assumed conditions of a homogeneous isothermal plasma at local thermodynamic equilibrium. Based on the error analysis, the advantages and disadvantages of the method are discussed in comparison with other methods of self-absorption correction. KW - LIBS KW - Self-absorption KW - Planck function PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572677 DO - https://doi.org/10.1039/D2JA00352J SN - 0267-9477 SP - 1 EP - 6 PB - Royal Society of Chemistry (RSC) AN - OPUS4-57267 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Cysne Barbosa, Ana Paula A1 - Azevedo do Nascimento, Allana A1 - Pavasarytė, Lina A1 - Trappe, Volker A1 - Melo, D. T1 - Effect of addition of thermoplastic self-healing agent on fracture toughness of epoxy N2 - Self-healing agents have the potential to restore mechanical properties and extend service life of composite materials. Thermoplastic healing agents have been extensively investigated for this purpose in epoxy matrix composites due to their strong adhesion to epoxy and their ability to fill in microcracks. One of the most investigated thermoplastic additives for this purpose is poly(ethylene-co-methacrylic acid) (EMAA). Despite the ability of thermoplastic healing agents to restore mechanical properties, it is important to assess how the addition of thermoplastic healing agents affect properties of the original epoxy material. In this work, EMAA was added to epoxy resin and the effect of the additive on fracture toughness of epoxy was evaluated. Results indicate that although added in low concentrations, EMAA can affect fracture toughness. T2 - 6th Brazilian Conference on Composite Materials CY - Tiradentes, Minas Gerais, Brazil DA - 14.08.2022 KW - Epoxy KW - Self-healing KW - Thermoplastic KW - Fracture PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572707 SN - 978-65-00-49386-3 DO - https://doi.org/10.29327/566492 SN - 2316-1337 SP - 219 EP - 222 AN - OPUS4-57270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - ZfPStatik - Verbesserte Beurteilung von Bestandsbauwerken N2 - Vorgestellt werden - die Projektziele - das Konsortium - die allgemeine Vorgehensweise - und aktuelle Fortschritte im WIPANO-Projekt "ZfPStatik" (Stand: Februar 2023). T2 - 3. vierteljährliche Versammlung des Projektkonsortiums CY - Neubiberg, Germany DA - 07.02.2023 KW - Zerstörungsfreie Prüfung KW - Nachrechnung KW - Zuverlässigkeitsbewertung KW - Bestandsbauwerke PY - 2023 AN - OPUS4-57239 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian T1 - Entwicklung eines praxistauglichen auf POF basierenden Messsystems mittels digitaler I-OFDR zur Dehnungsdetektion N2 - Es wird ein faseroptisches Messsystem vorgestellt, welches auf Basis der Rayleigh-Rückstreumessung eine ortsauflösende Detektion von signifikant großen Dehnungen bei Bauvorhaben im von Anwendern geforderten Größenordnungsbereich von 3 % bis 10 % ermöglicht. Mit dem Verfahren der digitalen inkohärenten optischen Frequenzbereichsreflek-tometrie (I-OFDR) werden materialspezifische Vorteile robuster perfluorierter polymeroptischer Fasern (PF-POF) erschlossen. Für den angestrebten industriellen Einsatz für die Zustandsüberwachung im Bereich des Tunnel- und Spezialtiefbaus soll die spezifische Rückstreuzunahme in der PF-POF hochauflösend gemessen werden. In diesem Vortrag wird gezeigt, dass sich in ersten Projektergebnissen das digitale I-OFDR für eine Dehnungsdetektion von bis zu 10% eignet. T2 - 21. ITG/GMA-Fachtagung CY - Nuremberg, Germany DA - 10.05.2022 KW - I-OFDR KW - Structure health monitoring KW - Dehnungsdetektion KW - Reyleigh-Rückstreumessung PY - 2022 AN - OPUS4-56717 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schnur, C. A1 - Moll, J. A1 - Lugovtsova, Yevgeniya A1 - Schütze, A. A1 - Schneider, T. ED - Kundu, T. ED - Reis, H. ED - Ihn, J.-B. ED - Dzenis, Y. T1 - Explainable Machine Learning for Damage Detection: in Carbon Fiber Composite Plates Under Varying Temperature Conditions N2 - Understanding on how a machine learning model interprets data is a crucial step to verify its reliability and avoid overfitting. While the focus of the scientific community is nowadays orientated towards deep learning approaches, which are considered as black box approaches, this work presents a toolbox that is based on complementary methods of feature extraction and selection, where the classification decisions of the model are transparent and can be physically interpreted. On the example of guided wave benchmark data from the open guided waves platform, where delamination defects were simulated at multiple positions on a carbon fiber reinforced plastic plate under varying temperature conditions, the authors could identify suitable frequencies for further investigations and experiments. Furthermore, the authors presented a realistic validation scenario which ensures that the machine learning model learns global damage characteristics rather than position specific characteristics. T2 - 2021 48th Annual Review of Progress in Quantitative Nondestructive Evaluation CY - Online meeting DA - 28.07.2021 KW - Explainable machine learning KW - Guided waves KW - Damage detection KW - Structural health monitoring KW - Composite structures PY - 2021 SN - 978-0-7918-8552-9 DO - https://doi.org/10.1115/QNDE2021-75215 VL - QNDE2021-75215 SP - 1 EP - 6 PB - The American Society of Mechanical Engineers (ASME) CY - New York, USA AN - OPUS4-56723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian T1 - Distributed POF sensors for structural health monitoring in civil construction applications N2 - In this presentation, a cost-efficient distributed fiber optic measurement system based on Rayleigh scattering is shown. The distributed digital incoherent optical frequency domain reflectometry (I-OFDR) method is devel-oped for detection of significantly large strain in the range from 3 % up to 10 % as required by end users. For this purpose, a vector network analyzer used in the I-OFDR is replaced by a compact and costeffective digital data acquisition system. This digital emitting/receiving unit enables the recording of the complex transfer function carrying information about the local deformations along the entire sensing fiber. T2 - POF 2022 The 30th International Conference on Plastic Optical Fibers CY - Bilbao, Spain DA - 26.09.2022 KW - I-OFDR KW - Perfluorinated polymer optical fiber (PF-POF) KW - Strain detection KW - Structural health monitoring. PY - 2022 AN - OPUS4-56714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yablokov, A. A1 - Lugovtsova, Yevgeniya A1 - Serdyukov, A. T1 - Uncertainty quantification of multimodal surface wave inversion using artificial neural networks N2 - An inversion of surface waves dispersion curves is a non-unique and ill-conditioned problem. The inversion result has a probabilistic nature, which becomes apparent when simultaneously restoring the shear wave (S-wave) velocity and layer thickness. Therefore, the problem of uncertainty quantification is relevant. Existing methods through deterministic or global optimization approaches of uncertainty quantification via posterior probability density (PPD) of the model parameters are not computationally efficient since they demand multiple solutions of the inverse problem. We present an alternative method based on a multi-layer fully connected artificial neural network (ANN). We improve the current uni-modal approach, which is known from publications, to multi-modal inversion. The learned ANN maps the phase velocity dispersion curves to values of the S-wave velocity and layers thickness. To estimate the uncertainties, we adapt the Monte-Carlo simulation strategy and project onto the resulting velocity model both frequency-dependent data noise and inverse operator errors, which are evaluated by the prediction of the training data set. The proposed combination of surface waves data processing methods, configured with each other, provides a novel surface waves multi-modal dispersion data inversion and uncertainty quantification approach. We first test our approach on synthetic experiments for various velocity models: a positive velocity gradient, a low-velocity layer and a high-velocity layer. This is done considering uni-modal inversion at first and then compared to the multi-modal inversion. Afterwards, we apply our approach to field data and compare resulting models with the body S-wave processing by the generalized reciprocal method (GRM). The experiments show high-potential results – using ANN yields the possibility to accurately estimate PPD of restored model parameters without a significant computational effort. The PPD-based comparison demonstrates advantages of a multi-modal inversion over uni-modal inversion. The trained ANN provides reasonable model parameters predictions and related uncertainties in real-time. KW - Multi-layers KW - Multichannel analysis of surface waves (MASW) KW - Characterisation of soil sites KW - Monte Carlo simulation KW - Field data PY - 2023 DO - https://doi.org/10.1190/geo2022-0261.1 SN - 0016-8033 VL - 88 IS - 2 SP - 1 EP - 43 PB - Society of Exploration Geophysicists CY - Tulsa, Okla. AN - OPUS4-56624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bauer, R. A1 - Pham, M. A1 - Becker, T. A1 - Melzer, Michael A1 - Pelkner, Matthias A1 - Böhle, B. A1 - op den Winkel, F. A1 - Kliche, K. A1 - Welker, F. A1 - Becker, P. A1 - Pfeffer, A. A1 - Gerber, J. A1 - Holzhey, R. A1 - Wenzel, B. A1 - Slatter, R. A1 - Grönefeld, M. A1 - Nasaruk, M. A1 - Buß, R. A1 - Hille, P. A1 - Bartos, A. A1 - Schreiner, I. T1 - Anforderungen an die technische Darstellung von magnetischen Maßverkörperungen in Konstruktionszeichnungen N2 - Dieses Dokument legt Anforderungen an die technische Darstellung von Geometrie und magnetischen Eigenschaften in Konstruktionszeichnungen von magnetischen Maßverkörperungen fest und definiert die dazu notwendige Terminologie. KW - Magnetische Maßverkörperungen KW - Konstruktionszeichnungen KW - Terminologie KW - Magnetische Messsysteme PY - 2022 DO - https://doi.org/10.31030/3359425 IS - DIN SPEC 91411:2022-08 SP - 1 EP - 48 PB - Beuth CY - Berlin AN - OPUS4-56631 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Melzer, Michael T1 - Taxonomie magnetischer Maßverkörperungen N2 - Darstellung der Taxonomie magnetischer Maßverkörperungen im Zusammenhang mit der DIN SPEC 91411 "Anforderungen an die technische Darstellung von magnetischen Maßverkörperungen in Konstruktionszeichnungen" KW - Magnetische Maßverkörperungen KW - Magnetische Messysteme KW - Taxonomie PY - 2022 UR - https://innomag.org/wp-content/uploads/2021/10/DIN-SPEC-Poster_final.pdf SP - 1 EP - 1 PB - Innovationsplattform Magnetische Mikrosysteme INNOMAG CY - Kaiserslautern AN - OPUS4-56633 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Kruschwitz, Sabine A1 - Völker, Christoph T1 - EU-Project: Reincarnate Reducing Waste and CO2 Footprint of construction sector N2 - In our current research project „Reincarnate“ we aim to anchor the idea of the circular economy in the European construction industry and significantly extend the life cycle of buildings, construction products and materials through innovative solutions. On the long term, this is an approach reduce construction waste by 80 percent and the CO2 footprint of the construction sector by 70 percent." This project has received funding from the European Union’s Horizon Europe research and innovation programme and will take you on a tour on what are the drivers, what is the goal, who are the partners and how we want to make the world a better place! KW - circular economy KW - CO2 footprint KW - Building industry KW - Information modelling PY - 2022 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-56646 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - Kruschwitz, Sabine T1 - Accelerating the search for sustainable concretes with AI N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. T2 - fib International Congress CY - Oslo, Norway DA - 12.06.2022 KW - Machine Learning KW - Materials Design KW - Sequential Learning KW - Materials Discovery KW - Concrete PY - 2022 AN - OPUS4-56635 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völker, Christoph A1 - Moreno Torres, Benjami T1 - SLAMD-FIB-Case-Study N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders part of the energy-intensive clinker production process can be dispensed with. However, because numerous chemicals are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced cement formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of cement formulations can significantly accelerate research. The „Sequential Learning App for Materials Discovery“ (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative cements and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. KW - Alkali activated concrete KW - Concrete PY - 2022 UR - https://github.com/BAMcvoelker/SLAMD-FIB-Case-Study#slamd-fib-case-study PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-56637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Discovering climate-friendly building materials with AI N2 - High greenhouse gas emissions from the production of building materials are a major contributor to the current climate crisis. However, developing alternative building materials is complex. Traditional laboratory methods are reaching their limits. Artificial intelligence, on the other hand, can give research a new dynamic. Novel materials are usually developed manually in the laboratory rather than on a computer. This makes the processes time-consuming, difficult and expensive. With the app SLAMD (Sequential Learning App for Materials Discovery), materials researchers can explore the potential of artificial intelligence to speed up materials research and easily apply AI in the lab. The app was developed by our team at the Federal Institute for Materials Research and Testing (BAM) led by Prof. Sabine Kruschwitz together with a team in the Department of Building Materials and Construction Chemistry at TU Berlin led by Prof. Dietmar Stephan. It uses material composition and characterization data to predict ideal material candidates. It can be used to optimize many material properties simultaneously and even incorporates database information such as carbon footprint, material cost or resource availability. Unlike the usual data-intensive AI methods, SLAMD optimally integrates existing knowledge and human feedback, and provides numerous decision support tools to precisely navigate complex scientific knowledge processes towards success. In this talk, we will present some case studies where we were able to find suitable advanced materials in a few months instead of several years. We will talk about the challenges we overcame and the future potential we see for this approach to developing the green materials of the future. T2 - Chemometrics meets Artificial Intelligence CY - Berlin, Germany DA - 01.04.2022 KW - Machine Learning KW - Materials Informatics KW - Sequential Learning KW - Alkali activated concrete PY - 2022 AN - OPUS4-56638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Völker, Christoph T1 - Accelerating the search for sustainable concretes with AI N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. KW - Materials informatics KW - Materials design KW - Alkali activated concrete KW - Machine learning PY - 2022 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-56639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schade, U. A1 - Puskar, L. A1 - Ritter, E. A1 - Beckmann, Jörg T1 - Etalon effects in THz film measurements N2 - Etalon effects in THz transmittance spectra, either taken in time- domain or frequency-domain, often hamper or even hinder the interpretation of film properties. In this paper we discuss the transferability and applicability of spectroscopic methods typically employed in the near and mid infrared spectral range to eliminate the fringes in the transmittance spectra in the THz spectral range. T2 - 2020 45th International Conference on Infrared, Millimeter, and Terahertz Waves (IRMMW-THz) CY - Buffalo, NY, USA DA - 08.11.2020 KW - THz radiation KW - Total transmittance reflection technique KW - Etalon effects PY - 2020 SN - 978-1-7281-6620-9 DO - https://doi.org/10.1109/IRMMW-THz46771.2020.9370451 SN - 2162-2035 SN - 2162-2027 SP - 1 PB - IEEE CY - Buffalo, NY AN - OPUS4-56943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schade, U. T1 - Etalon effects in THz film measurements N2 - Etalon features in transmittance spectra of films arise due to the coherent superposition of waves caused by reflections multiple times at the inner film boundaries. The fringe maxima occur at i𝜆 = 2nd cos 𝜑 with i - being an integer, 𝜆 - the wavelength, d - the film thickness, 𝜑 - the angle of incidence in respect to the film normal and n - the refractive index of the film. It is obvious that such features can hinder the interpretation of absorption bands when fringe amplitude and period are in the same range as the expected bands. This poster discusses the suitability of two optical methods for the THz spectral range applied to Fourier Transform Spectroscopy. T2 - 2020 45th International Conference on Infrared, Millimeter, and Terahertz Waves (IRMMW-THz) CY - Buffalo, NY, USA DA - 08.11.2020 KW - THz radiation KW - Total transmittance reflection technique PY - 2020 AN - OPUS4-56945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael A1 - Krankenhagen, Rainer T1 - EvalTherm - Weather-dependent passive thermography of unheated wind turbine blades N2 - Evaluation of passive Thermography for the inspection of wind turbine blades. Comparison of passive thermography from the ground with drone-supported images and active thermography. Better understand the influence of weather conditions through field measurements. Development of an inspection planning tool that incorporates weather forecasts. Use FEM simulations to predict thermal contrasts of different damages under different environmental conditions. T2 - Kolloquium CY - Saarbrücken, Germany DA - 28.09.2022 KW - Thermography KW - Wind turbine rotor blades KW - FEM PY - 2022 AN - OPUS4-56913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Innovations in cemented waste handling and pre-disposal storage (WP7 project PREDIS) N2 - During the webinar "Dismantling and waste management: a playground for innovation" the innovative aspects of the PREDIS work package "innovations in cemented waste handling and pre-disposal storage" are presented. The webinar is jointly organised by Women in Nuclear Decommissioning (WINDI) and Women in Nuclear Innovation (WINI). The shown innovations include quality assurance (mainly NDE) and monitoring technologies with associated sensor systems, digital twin technology, and appropriate data handling including a decision framework. An overview of the on-going research in the field of pre-disposal waste management in the project Predis (WP7) is summarised. T2 - Webinar "Dismantling and waste management: a great playground for innovation" CY - Online meeting DA - 13.10.2022 KW - Predis KW - Waste management KW - Concrete PY - 2022 AN - OPUS4-56926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Rupprecht, C. A1 - Ziegler, Mathias T1 - Nondestructive thermographic detection of internal defects using pixel-pattern based laser excitation and photothermal super resolution reconstruction N2 - In this work, we present a novel approach to photothermal super resolution based thermographic resolution of internal defects using two-dimensional pixel pattern-based active photothermal laser heating in conjunction with subsequent numerical reconstruction to achieve a high-resolution reconstruction of internal defect structures. With the proposed adoption of pixelated patterns generated using laser coupled high-power DLP projector technology the complexity for achieving true two-dimensional super resolution can be dramatically reduced taking a crucial step forward towards widespread practical viability. Furthermore, based on the latest developments in high-power DLP projectors, we present their first application for structured pulsed thermographic inspection of macroscopic metal samples. In addition, a forward solution to the underlying inverse problem is proposed along with an appropriate heuristic to find the regularization parameters necessary for the numerical inversion in a laboratory setting. This allows the generation of synthetic measurement data, opening the door for the application of machine learning based methods for future improvements towards full automation of the method. Finally, the proposed method is experimentally validated and shown to outperform several established conventional thermographic testing techniques while conservatively improving the required measurement times by a factor of 8 compared to currently available photothermal super resolution techniques. KW - Thermography KW - Super resolution KW - NDT KW - Inspection KW - Internal defects KW - DMD KW - DLP PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570551 DO - https://doi.org/10.1038/s41598-023-30494-2 SN - 2045-2322 VL - 13 SP - 1 EP - 13 PB - Nature Research AN - OPUS4-57055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krankenhagen, Rainer T1 - Influence of Moisture in Concrete on the Photothermal Response—A New Approach for a Measurement Method? N2 - Recently, the photothermal determination of the thermophysical properties of concrete under lab conditions was reported. Their values are mainly needed to look at the energy consumption of buildings. Additionally, changes in their values in relation to the initial state might also be a good indicator for material quality or for moisture. The present contribution explains the photothermal method in a more general way to indicate the potential for on-site application. Secondly, a special application case is regarded: the detection of moisture in concrete. Two concrete samples were soaked with water, followed by a drying period, to obtain different levels of water penetration. The water contents were determined by weighing, and the photothermal response was measured. The results show a large influence on the measured temperature transients, which is larger than expected from the original simple model. They clearly provide two points: the photothermal method is suited to detect moisture in concrete, but the magnitude of the actual measurement effect is not yet understood. KW - Thermal effusivity KW - Thermal conductivity KW - Moisture KW - Reflectivity PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570439 DO - https://doi.org/10.3390/app13052768 VL - 13 IS - 5 SP - 1 EP - 18 PB - MDPI CY - Basel, Switzerland AN - OPUS4-57043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - 3D imaging and residual stress analysis for AM Materials N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). T2 - Seminar at Integrated Additive Manufacturing center, Politecnico Torino CY - Turin, Italy DA - 14.02.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Computed tomography KW - Synchrotron X-ray diffraction PY - 2023 AN - OPUS4-57047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Winkler, Nicolas P. A1 - Bartholmai, Matthias ED - Kourkoulis, S. K. T1 - Multi-sensor system for long-term monitoring with WiFi and LoRaWAN technology N2 - In many cases, science falls back on self-developed prototype systems, which are used and developed for the measurement and execution of the tasks. About 80 % of the development is based on the same hardware design, which is used in only one application scenario and then discarded. For the most part, there are also uncalibrated sensors, since it is costly to calibrate a complicated sensor measurement system or the entire measurement chain since access to the sensor systems is not always available. This paper describes a conceptual design to implement a versatile sensor system with the motivation to fuse the data recording and data reception, which can cover large areas with the help of LoRaWAN (Long Range Wide Area Network) technology. To overcome disadvantages of LoRaWAN, namely the slow data rates, the proposed sensor system can also cover smaller areas with the widespread WiFi technology. An enormous advantage over individual complete systems in the form of a prototype, is the rapid expansion, uncomplicated calibration of the individual sensors and the ecological relief. A modular design is used, where individual stacks with sensors and peripherals can be added separately. The stacks are standalone low-power systems and can be calibrated, maintained, and replaced separately and do not require the entire measurement chain. The measured and sent values are stored locally on the main stack and sent to the data collector (gateway) and evaluated by means of the automated selection between WiFi and LoRaWAN. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Athens, Greece DA - 20.09.2022 KW - Multisensor system KW - LoRaWAN KW - WiFi KW - Long term monitoring PY - 2022 SP - 1 EP - 2 AN - OPUS4-56462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Held, Mathias T1 - Pre-colloquium: Inverse determination of elastic material parameters from the propagation behavior of guided ultrasonic waves using a convolutional neural network N2 - Geführte Ultraschallwellen sind für die Materialcharakterisierung hervorragend geeignet, da ihr Ausbreitungsverhalten abhängig von den Materialeigenschaften des untersuchten Werkstoffs ist. Um aus dem messtechnisch ermittelten Ausbreitungsverhalten geführter Ultraschallwellen Rückschlüsse auf die Materialparameter zu ziehen, werden in der aktuellen Forschung verschiedene inverse Methoden diskutiert. Dispersionsabbildungen im Frequenz-Wellenzahl-Bereich repräsentieren das Ausbreitungsverhalten geführter Ultraschallwellen. Maschinelles Lernen und insbesondere Convolutional-Neural-Networks (CNNs) sind eine Möglichkeit der automatisierten inversen Bestimmung der Materialparameter aus den Dispersionsabbildungen. In diesem Beitrag wird anhand synthetischer Daten gezeigt, wie das Ausbreitungsverhalten von geführten Ultraschallwellen unter Verwendung von CNNs und Dispersionsabbildungen genutzt werden kann, um die elastischen Konstanten einer isotropen plattenförmigen Struktur zu bestimmen. Anhand dieses Beispiels wird das generelle Vorgehen zur Anwendung maschineller neuronaler Lernverfahren aufgezeigt. Hierfür werden die verwendeten Daten analysiert, das Preprocessing erläutert und eine einfache CNN-Architektur gewählt. Im Rahmen der Auswertung wird insbesondere Wert auf die Erklärbarkeit und Zuverlässigkeit des verwendeten CNNs gelegt und so Grenzen und Möglichkeiten aufgezeigt. T2 - DAGA 2022 (Jahrestagung für Akustik) CY - Stuttgart, Germany DA - 21.03.2022 KW - Guided Waves KW - Maschinelles Lernen KW - Dispersionsabbildungen PY - 2022 AN - OPUS4-56566 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Samaitis, V. A1 - Yilmaz, Bengisu A1 - Jasiuniene, E. T1 - Adhesive bond quality classification using machine learning algorithms based on ultrasonic pulse-echo immersion data N2 - In this study, we explored the detection of weak bonds (WBs) due to contamination and faulty curing (FC) using linear ultrasound and machine learning. For this purpose, aluminium single-lap adhesive joints containing three variants of bonding quality were investigated: perfect bond, WB due to release agent (RA) contamination, and WB due to FC. The data, according to the deviation of the bonding protocol, were arranged in two groups, creating two datasets: distinct and complete. Each dataset included all bonding conditions (perfect, RA, and FC), although the distinct dataset contained only marginal cases, which were expected to be well separable, whereas the complete dataset included data with minor deviations from the bonding protocol. Pulse-echo C-scan images were acquired for all prepared samples in the immersion tank, and 45 features were initially extracted from the time traces representing each bonding group. The initial data were analysed via a t-test and pairwise correlation analysis to reveal statistically significant features. Then, we performed dimensionality reduction using tree-based, recursive, sequential, and linear discriminant analysis (LDA) feature selectors to explore feature importance and classification accuracy with different feature subsets. Finally, the important features identified with the different feature selectors were fed to support vector machine (SVM) classifiers, and the classification accuracies were compared amongst the different feature subsets. The classification accuracy using a distinct dataset in some cases demonstrated nearly 99% accuracy, indicating that significant bonding protocol deviations could be easily detected. It was demonstrated that classification accuracy increased with the number of features. However, even in the case of the 2D feature space obtained using linear discriminant analysis, the bonding quality classification accuracy remained higher than 84%. The feature subspace reduction with LDA demonstrated sufficient classification accuracy and an improvement of nearly 40% in training time compared with that for the initial feature set. Thus, the classical ultrasonic pulse-echo C-scan with an LDA feature transformation and SVM classifier could be used to identify the deviations in the bonding protocol in aluminium single-lap adhesive joints. KW - Adhesive bonding KW - Defect characterisation KW - Machine learning KW - Ultrasonic imaging PY - 2023 DO - https://doi.org/10.1016/j.jsv.2022.117457 VL - 546 SP - 1 EP - 18 PB - Journal of Sound and Vibration AN - OPUS4-56569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Detektion innenliegender Defekte mittels photothermischer Super-Resolution-Rekonstruktion und 2D-Beleuchtungsmustern N2 - Für die aktive Thermografie als zerstörungsfreie Prüfmethode galt lange Zeit die Faustformel, dass die Auflösung interner Defekte/Inhomogenitäten auf ein Verhältnis von Defekttiefe/Defektgröße ≤ 1 beschränkt ist. Die Ursache hierfür liegt in der diffusiven Natur der Wärmeleitung in Festkörpern. Sogenannte Super-Resolution-Ansätze erlauben seit Kurzem die Überwindung dieser physikalischen Grenze um ein Vielfaches. Damit ergibt sich die attraktive Möglichkeit die Thermografie von einem rein oberflächensensitiven Prüfverfahren hin zu einem Verfahren mit verbesserter Tiefenreichweite zu entwickeln. Wie weit diese Entwicklung getrieben werden kann, ist Gegenstand aktueller Forschung. Wir konnten bereits zeigen, dass diese klassische Einschränkung für ein- und zweidimensionale Defektgeometrien überwunden werden kann, indem das Prüfobjekt mit einzelnen Laserspots sequenziell strukturiert beleuchtet wird und damit anschließend aus den resultierenden Messdaten durch Anwendung photothermischer Super-ResolutionRekonstruktion eine Defektkarte berechnet werden kann, welche eine deutlich verbesserte Trennung einzelner naheliegender Defekte erlaubt. Dieses Verfahren profitiert dabei im Ergebnis stark von der Kombination von sequenzieller räumlich strukturierter Beleuchtung und modernen numerischen Optimierungsverfahren, was jedoch in Summe stark auf Kosten der experimentellen Komplexität geht. Dies führt im Gegensatz zur Anwendung von etablierten thermografischen Standardverfahren mit vollflächiger Beleuchtung zu langen Messzeiten, großen Datensätzen und langwieriger numerischer Auswertung. In dieser Arbeit berichten wir über die Anwendung vollflächig räumlichstrukturierter zweidimensionaler Beleuchtungsmuster, welche es durch den Einsatz modernster Laserprojektortechnik in Verbindung mit einem Hochleistungslaser überhaupt erst erlaubt, eine effiziente Umsetzung von photothermischer Super-ResolutionRekonstruktion auch für größere Prüfflächen zu erreichen. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 28.09.2022 KW - Thermografie KW - Super resolution KW - Eingeschlossene Defekte KW - ZfP KW - DLP KW - Projektor KW - DMD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565222 UR - https://www.dgzfp.de/Portals/thermo2022/BB178/Inhalt/13.pdf AN - OPUS4-56522 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd T1 - Application of LIBS in civil engineering – status, trends and challenges N2 - The main application of LIBS in civil engineering is the detection of harmful ions in concrete, which can penetrate the component through the porous concrete structure. The advantages of LIBS over standard methods are the possibility of multi-element analysis, measurement speed, spatially resolved measurements, and minimal sample preparation. The spatially resolved measurements of LIBS allow the assessment of the heterogeneity of the concrete by measuring separately the chemical composition of the aggregates and the binder matrix. The latter is particularly relevant because the determined elemental distribution can be directly related to the binder matrix. This is not possible with standard methods, since the material is homogenized to powder during sample preparation stage and the determined concentration is thus related to the total mass. In addition to the use of LIBS for the specific analysis of individual harmful ions, LIBS can also be used to estimate the concrete composition and thus determine, for example, the type of cement used. Corresponding information are relevant for the estimation of the remaining service life and for the preparation of a maintenance concept. In recent years, LIBS has been increasingly used in civil engineering. Currently, however, it is primarily used in research institutions and only occasionally in building materials laboratories. Special commercial devices have also been developed, which greatly simplify the application due to the high degree of automation. Mobile LIBS systems allow on-site application. A central point, which limits the use of LIBS in the commercial sector, is the lack of norms and standards. Therefore, within the framework of a project funded by the German government, work has been carried out on the preparation of a leaflet on quantitative chlorine determination in concrete, which will be published this year. In interlaboratory comparisons the robustness and accuracy for the practical application was demonstrated. LIBS also has great potential in the recycling of construction waste in conjunction with hyperspectral sensors. This issue is currently being addressed in a national project. During the presentation, the state of the art of LIBS in civil engineering will be presented, next steps will be discussed, and future challenges will be outlined. T2 - XII international conference on laser induced breakdown spectroscopy (LIBS 2022) CY - Bari, Italy DA - 04.09.2022 KW - LIBS KW - Concrete KW - Chlorine KW - Civil engineering PY - 2022 AN - OPUS4-56535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd T1 - Condition assessment of concrete infrastructure with LIBS N2 - Due to the ageing of the infrastructure facilities, a reliable assessment of the condition of concrete structures is of great interest to plan timely and appropriate measures. In concrete structures, pittingcorrosion of the reinforcement is the predominant deterioration mechanism affecting serviceability and eventually structural performance. Determination of quantitative chloride ingress is not only necessary to obtain valuable information on the current condition of a structure, but the data obtained can also be used to predict future developments and the associated risks. An overview of the progress and the possibilities of the application of laser-induced breakdown spectroscopy for concrete analysis in daily civil engineering practice is given. High-resolution 2D measurements of drill cores to determine the penetration of harmful species into concrete is presented. Furthermore, the application of a mobile LIBS system in a parking garage is shown. The system consists of a diode-pumped low-energy laser (3 mJ, 1.5 ns, 100 Hz) and a compact NIR spectrometer. A scanner allows two-dimensional element mapping. Progress towards the establishment of LIBS in a leaflet for the analysis of chlorine ingress into concrete in civil engineering is presented. T2 - Euro-Mediterranean Symposium on Laser-Induced Breakdown Spectroscopy 2021 CY - Gijón, Spain DA - 29.11.2021 KW - LIBS KW - Concrete KW - Chlorine KW - Civil engineering PY - 2021 AN - OPUS4-56536 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wilsch, Gerd T1 - Laser Induced Breakdown Spectroscopy – A Tool for the Chemical Investigation of Concrete N2 - LIBS is a complementary method to XRF and can detect all elements without the need for vacuum conditions. Automated systems are already commercially available capable of scanning surfaces with a resolution of up to 0.1 mm within a few minutes. In addition to possible applications in R&D, LIBS is also used for practical applications in building materials laboratories and even on-site. In view of ageing infrastructure facilities, a reliable assessment of the condition of concrete structures is of increasing interest. For concrete structures, the ingress of potential harmful ions is affecting the serviceability and eventually structural performance. Pitting corrosion induced by penetrating chlorides is the dominant deterioration mechanism. Condition assessment based on frequently performed chloride profiling can be useful to identify the extent and evolution of chloride ingress. This could prove to be more economical than extensive repairs, especially for important infrastructure facilities. Currently the most common procedure for determining the chloride content is wet chemical analysis with standard resolution of 10 mm. The heterogeneity is not considered. LIBS is an economical alternative for determining the chloride content at depth intervals of 1 mm or less. It provides 2D distributions of multiple elements and can locate spots with higher concentrations. The results are directly correlated to the mass of binder and can also be performed on-site with a mobile LIBS-System. The application of a LIBS-system is presented. Calibration is required for quantitative analysis. Concrete cores were drilled, sliced and analyzed to determine the 2D-distribution of harmful elements. By comparing the chloride ingress and the carbonation, the interaction of both processes can be visualized in a measurement that takes less than 10 minutes for a 50 mm x 100 mm drill core. A leaflet on the use of LIBS for the chloride ingress assessment has been completed. T2 - NDT-CE 2022 - The International Symposium on Nendestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Chlorides KW - Corrosion KW - Imaging KW - Service life KW - Damage assessment KW - LIBS PY - 2022 AN - OPUS4-56540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Roboterunterstütze Inspektion von stark gekrümmten Oberflächen mit Laserthermografie N2 - Zur Gewährleistung der Dauerhaftigkeit von Bauteilen sind regelmäßige Prüfungen notwendig. Für oberflächennahe Risse wurde bereits das Potenzial von Flying-Spot-Untersuchungen gezeigt, bei denen das Messfeld mit einem Laserpunkt, z.B. mittels eines Laserscanners, abgerastert wird. Eine Beschleunigung der Messung durch die Verwendung von Laserlinien ist möglich, wobei die Detektierbarkeit von Rissen u.a. von ihrer Ausrichtung zur Scanrichtung abhängt. Zudem können bei stark gekrümmten Oberflächen, wie z.B. denen von Turbinenschaufeln oder Maschinenteilen mit einem einzelnen stationären Messaufbau nur ein Teil der Oberfläche mit aktiver Thermografie auf Risse untersucht werden da die begrenzte Tiefenschärfe der optischen Systeme (Laser und Kamera)die mechanischen Nachführung innerhalb des Schärfentiefe-Bereichs erforderlich macht. Um eine vollständige Untersuchung der Oberfläche durchzuführen, sind daher mehrere Perspektiven notwendig. Die hier angewandte Laserthermografie erzeugt dabei die Relativbewegung durch die Manipulation des Prüfobjektes mit einem Roboterarm, welcher es erlaubt, komplexe Oberflächen abzuscannen. Es erfolgt ein systematisches Abfahren mit einer Laserlinie entlang zuvor geplanter Bahnen der gesamten erreichbaren Oberfläche. Da der Roboterarm das Prüfobjekt trägt, sind die eingesetzten Messsysteme unbeeinflusst. Die Bewegung des Prüfobjektes ist dabei mit vielen Freiheitsgraden möglich, was eine Optimierung für das Messproblem erlaubt. Es können unter anderem die Scangeschwindigkeit, Laserleistung, Laserspotgeometrie, Laserwellenlänge, Scanschema und Kamerabildrate variiert werden. Mithilfe der Positionsdaten des Roboterarms kann jedem Punkt auf dem Prüfkörper ein Temperaturverlauf zugeordnet werden, um einen ortsaufgelösten Temperaturverlauf zu erzeugen. Das Ziel ist es, die oberflächennahen Defekte zu detektieren und deren Position auf der Oberfläche des 3D Models positionsgenau darstellen zu können. In diesem Vortrag werden die Ergebnisse zur robotergestützten Thermografie an unterschiedlichsten Prüfkörpern vorgestellt. Vorteile gegenüber herkömmlichen Methoden werden erläutert und aktuelle Herausforderungen auf der Hard- und Softwareseite für den praktischen Einsatz diskutiert. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 28.09.2022 KW - Laserthermografie KW - Roboter KW - Risserkennung KW - Canny approach KW - Flying line thermography PY - 2022 AN - OPUS4-56545 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Defect Characterization in Plate Models Facilitated by Algorithmic Differentiation N2 - In non-destructive testing and structural health monitoring with ultrasonic waves, the quantification of damage in components is one of the main tasks. In many shell-like structures, such as plates, pipes, or laminate components, ultrasonic waves propagate as guided waves. Although guided waves enable the testing of large areas, their multimodal and dispersive properties make it challenging to analyze signals. So, there is a need for more advanced algorithms to handle these properties, especially when reconstructing damage position and geometry. The reconstruction can be formulated as an inverse problem where the measured signals are fitted with a simulative forward model. Due to the small wavelength of ultrasonic waves, classic forward models based on, e.g., the Finite Element Method are computationally intensive. In contrast, the authors use the semi-analytical Scaled Boundary Finite Element Method (SBFEM) to reduce the computational effort. The SBFEM approximates arbitrary long, undamaged parts of the structure with only a few degrees of freedom. This contribution summarizes a general inverse procedure based on algorithmic differentiation in combination with the SBFEM. Results are presented for damaged 2D cross-sectional models of waveguides. These results include an analysis of the robustness of the proposed algorithms against noise. T2 - DAGA 22 CY - Stuttgart, Germany DA - 21.03.2022 KW - Structural health monitoring KW - Inverse Methods KW - SBFEM KW - Algorithmic Differentiation KW - Non-destructive testing PY - 2022 VL - 2022 SP - 871 EP - 874 AN - OPUS4-56547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Defect reconstruction in a two-dimensional semi-analytical waveguide model via derivative-based optimization N2 - This paper considers an indirect measurement approach to reconstruct a defect in a two-dimensional waveguide model for a non-destructive ultrasonic inspection via derivative-based optimization. The propagation of the mechanical waves is simulated by the scaled boundary finite element method that builds on a semi-analytical approach. The simulated data are then fitted to given data associated with the reflected waves from a defect which is to be reconstructed. For this purpose, we apply an iteratively regularized Gauss-Newton method in combination with algorithmic differentiation to provide the required derivative information accurately and efficiently. We present numerical results for three kinds of defects, namely, a crack, delamination, and corrosion. The objective function and the properties of the reconstruction method are investigated. The examples show that the parameterization of the defect can be reconstructed efficiently as well as robustly in the presence of noise. KW - Mechanical waves KW - Corrosion KW - Finite-element analysis KW - Ultrasonic testing KW - Nondestructive testing techniques KW - Symbolic computation KW - Materials analysis KW - MATLAB KW - Newton Raphson method PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565485 DO - https://doi.org/10.1121/10.0013574 VL - 152 IS - 2 SP - 1217 EP - 1229 PB - AIP Publ. CY - Melville, NY AN - OPUS4-56548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kinne, R. W. A1 - Gunnella, F. A1 - Kunisch, E. A1 - Heinemann, S. A1 - Nies, B. A1 - Maenz, S. A1 - Horbert, V. A1 - Illerhaus, Bernhard A1 - Huber, R. A1 - Firkowska-Boden, I. A1 - Bossert, J. A1 - Jandt, K. D. A1 - Sachse, A. A1 - Bungartz, M. A1 - Brinkmann, O. T1 - Performance of calcium phosphate cements in the augmentation of sheep vertebrae - An ex vivo study N2 - Oil-based calcium phosphate cement (Paste-CPC) shows not only prolonged shelf life and injection times, but also improved cohesion and reproducibility during application, while retaining the advantages of fast setting, mechanical strength, and biocompatibility. In addition, poly(L-lactideco-glycolide) (PLGA) fiber reinforcement may decrease the risk for local extrusion. Bone defects (diameter 5 mm; depth 15 mm) generated ex vivo in lumbar (L) spines of female Merino sheep (2–4 years) were augmented using: (i) water-based CPC with 10% PLGA fiber reinforcement (L3); (ii) Paste-CPC (L4); or (iii) clinically established polymethylmethacrylate (PMMA) bone cement (L5). Untouched (L1) and empty vertebrae (L2) served as controls. Cement performance was analyzed using micro-computed tomography, histology, and biomechanical testing. Extrusion was comparable for Paste-CPC(-PLGA) and PMMA, but significantly lower for CPC + PLGA. Compressive strength and Young’s modulus were similar for Paste-CPC and PMMA, but significantly higher compared to those for empty defects and/or CPC + PLGA. Expectedly, all experimental groups showed significantly or numerically lower compressive strength and Young’s modulus than those of untouched controls. Ready-to-use Paste-CPC demonstrates a performance similar to that of PMMA, but improved biomechanics compared to those of water-based CPC + PLGA, expanding the therapeutic arsenal for bone defects. O, significantly lower extrusion of CPC + PLGA fibers into adjacent lumbar spongiosa may help to reduce the risk of local extrusion in spinal surgery. KW - Sheep KW - PMMA KW - Calcium phosphate bone cement KW - Oil-based KW - Ready-to-use KW - Water-based KW - Micro-CT KW - Compressive strength KW - Young’s modulus PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569072 DO - https://doi.org/10.3390/ma14143873 SN - 1996-1944 VL - 14 IS - 14 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-56907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Wilsch, Gerd A1 - Gornushkin, Igor B. A1 - Kratochvilo, L. A1 - Pořízka, P. A1 - Kaiser, J. A1 - Millar, S. A1 - et al., T1 - Interlaboratory comparison for quantitative chlorine analysis in cement pastes with laser induced breakdown spectroscopy N2 - Concrete structures experience severe damage during service, for example due to pitting corrosion of rebars caused by the ingress of chlorine (Cl) into the porous concrete structure. The ingress can be monitored using laser-induced breakdown spectroscopy (LIBS), a recently introduced civil engineering technique used to detect Cl in concrete structures in addition to conventional wet chemistry methods. The key advantages of LIBS are high spatial resolution, which is important when analyzing heterogeneous concrete samples, as well as the almost complete absence of sample preparation. To assess LIBS as a reliable analytical method, its accuracy and robustness must be carefully tested. This paper presents the results of an interlaboratory comparison on the analysis of Cl in cement paste samples conducted by 12 laboratories in 10 countries. Two sets of samples were prepared with Cl content ranging from 0.06 to 1.95 wt% in the training set and 0.23–1.51 wt% in the test set, with additional variations in the type of cement and Cl source (salt type). The overall result shows that LIBS is suitable for the quantification of the studied samples: the average relative error was generally below 15%. The results demonstrate the true status quo of the LIBS method for this type of analysis, given that the laboratories were not instructed on how to perform the analysis or how to process the data. KW - LIBS KW - Interlaboratory comparison KW - Round robin test KW - Cement KW - Chlorine PY - 2023 DO - https://doi.org/10.1016/j.sab.2023.106632 SN - 0584-8547 VL - 202 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-57102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel A1 - Bulling, Jannis A1 - Prager, Jens T1 - Quadtree decomposition as a meshing strategy for guided waves simulations using the scaled boundary finite element method N2 - Structural health monitoring techniques associate strongly with damage detection and characterization. Ultrasonic guided waves (UGW), for such scope, arise as one of the most promising methods for many reasons i.e. UGW are able to travel long distances and they have high sensitivity to damage. In this context, the necessity to model realistic wave-defect interaction occurs to be critical. Realistic damage scenarios can be modeled through the usage of image-based quadtree meshes. Images, such as the outcome from X-ray scans, C-scans, etc., can be converted into meshes for further integration in a computational domain. Quadtree meshes are created by converting the intensity of the pixels to quadrilateral cells. Homogeneous regions inside one image result in one quad, whereas fine features such as discontinuities can be described with smaller quads. This contribution proposes an efficient methodology to model wave defect interaction, using as a framework the scaled boundary finite element method (SBFEM) and quadtree meshes. Problems as non-conforming regions in the mesh due to the space tree decomposition can be easily avoided using SBFEM’s polygonal elements. Moreover, the semi-analytical nature of the SBFEM allows the modeling of arbitrarily long prismatic/undamaged regions of the waveguides without an increase in the computational burden. T2 - DAGA 2022 CY - Stuttgart, Germany DA - 21.03.2022 KW - Wave defect interaction KW - Scaled Boundary Finite Element Method KW - Quadtree meshes KW - Image-based models KW - Transient analysis PY - 2022 SP - 887 EP - 890 CY - Stuttgart AN - OPUS4-57153 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Introduction to group 8.6 N2 - A brief introduction of group 8.6 and the research work on the application of fiber sensing. T2 - DIU Besuch CY - Berlin, Germany DA - 05.05.2023 KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed acoustic sensing KW - Practical application PY - 2023 AN - OPUS4-57430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Johann, Sergej A1 - Kadoke, Daniel A1 - Müller, Karsten A1 - Schlick-Hasper, Eva A1 - Neitsch, Marcel A1 - Zehn, Manfred W. T1 - Damage assessment of complete, filled fibreboard boxes in regulative vertical impact tests by dropping N2 - Due to the high damping mechanical properties of fiberboard materials, corrugated fiberboard boxes are widely used as transport packagings of dangerous goods. Since there is risk of vertical impact within the distribution system, drop tests are performed as design type tests to assess a package’s ability to withstand damage. In this context, however, little is known regarding the transient mechanical response of a filled fiberboard box. The reason is that the nature of the packaging material presents challenges in identifying the deformation mechanisms experimentally. The aim of this work is to provide a framework for predicting the damage resistance of complete, filled corrugated fiberboard boxes which are ready for transportation. Therein, drop test finite-element simulations are used and validated by experimental results. These numerical calculation models are a valuable tool for virtual product development and contribute to the optimization of the design cycle. KW - Finite-element-method KW - Digital image correlation KW - Dangerous goods packagings KW - Corrugated fiberboard box KW - Drop test PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575050 DO - https://doi.org/10.1016/j.matpr.2023.04.679 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-57505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maillard, S. T1 - Development of Active Thermography for NDT applications through standardization N2 - Many laboratories have been working about Active Thermography as a Non Destructive Testing method for many years. This method can be applied on metallic or composites materials for surface or subsurface defects. Thus, many different configurations can be encountered to measure the heat distribution and generate heat flow into the part. Signal processing is also widely used to improve the performance of detection. After encouraging results, aerospace, automotive and energy industries are now involved into industrialization of the technology to apply it for production or maintenance applications. Good practices and common wording are often required by end-user to qualify the process. Since the beginning of the 2000s, a working group was founded within CEN/TC138 'Non-destructive Testing' to define standards in thermography, in the European Committee for Standardization (CEN). Some other actors have also produced standards (ISO, IEC, ASTM...). This paper aims to list the standards currently available about thermography and the associatd vocabulary. It describes the generic terms to be used in active and passive thermography (operating modes, reference blocks, reporting…) and also more specific elements about laser and induction thermography for example. It will also put in perspective the further works to be done in the next few years to take into account the new trends in active thermography and how to qualify for industrial applications. T2 - 17th Quantitative InfraRed Thermography Conference - QIRT 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Infrared Thermography KW - Non-destructive testing KW - Standardization PY - 2024 AN - OPUS4-60931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hashemi, Seyedreza A1 - Heimann, Jan A1 - Charmi, Amir A1 - Prager, Jens T1 - Guided Wave Behavior in Type IV Composite Overwrapped Pressure Vessels Under Fatigue Loading N2 - The digitalization of quality control processes and the use of digital data infrastructures is a novel idea that can be applied for ensuring the operational safety and reliability of pressure vessels, particularly in the context of hydrogen storage at high pressure. Despite the critical role these pressure vessels play, current safety regulations lack an established concept for Structural Health Monitoring (SHM). This research addresses this gap by presenting a study on the application of ultrasonic guided waves (GWs) for SHM of Type IV Composite Overwrapped Pressure Vessels (COPVs). The study focuses on the development of a reliable measurement system to transition from conventional periodic inspections to SHM and predictive maintenance, prolonging the remaining lifetime of the vessels. A sensor network is employed, consisting of fifteen piezoelectric wafers arranged in three rings, which are mounted on the outer surface of the COPV. Deploying GWs, known for their long-distance propagation and ability to cover complex structures, the study explores GW behavior under different environmental and operational conditions, including periodic pressure fluctuations and temperature loadings. Meticulous analysis of GW signals by utilizing various features and damage indices, underscores their suitability for an effective SHM under realistic working conditions. The project aims to localize defects by considering temperature, and internal pressure. Mimicking the continuous monitoring of Type IV COPVs in H2 refueling gas stations under authentic operational conditions, the COPV underwent thousands of pressure load cycles in our special test facility. The implemented methodology facilitates early damage detection, showcasing the efficacy of the designed method in effective safety assurance. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Predictive Maintenance KW - Industry 4.0 KW - Structural Health Monitoring KW - Ultrasonic Guided Waves KW - Hydrogen Storage KW - Type IV Composite Overwrapped Pressure Vessels PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608600 DO - https://doi.org/10.58286/29780 SN - 1435-4934 SP - 1 EP - 8 PB - NDT.net CY - Potsdam, Germany AN - OPUS4-60860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maillard, S. T1 - Development of Active Thermography for NDT applications through standardization N2 - Many laboratories have been working about Active Thermography as a Non Destructive Testing method for many years. This method can be applied on metallic or composites materials for surface or subsurface defects. Thus, many different configurations can be encountered to measure the heat distribution and generate heat flow into the part. Signal processing is also widely used to improve the performance of detection. After encouraging results, aerospace, automotive and energy industries are now involved into industrialization of the technology to apply it for production or maintenance applications. Good practices and common wording are often required by end-user to qualify the process. Since the beginning of the 2000s, European Committee for Standardization (CEN) has launched a Working Group within CEN/TC138 to define standards in thermography. Some other actors have also produced standards (ISO, IEC, ASTM,..). This goal of this presentation is to present a status of the standard currently available about thermography and the associated vocabulary. It describes the generic terms to be used in active and passive thermography (operating modes, reference blocks, reporting,…) and also more specific elements about laser and induction thermography for example. It will also put in perspective the further works to be done in the next few years to take into account the new trends in active thermography and how to qualify for industrial applications. T2 - 20th World Conference on Non-Destructive Testing (20th WCNDT) CY - Incheon, South Korea DA - 27.05.2024 KW - Infrared Thermography KW - Non-destructive testing KW - Standardization PY - 2024 AN - OPUS4-60913 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mellios, Nikolaos A1 - Kruschwitz, Sabine A1 - Spyrdis, Panagiotis T1 - Performance Prediction of Anchors in SFRC using Minimally Invasive and Non‐Destructive Techniques N2 - AbstractFastenings are crucial for the upgrade of existing structures, by either enhancing structural components or modernising and expanding structures and structural systems. Whilst concrete is prevailing in the existing building stock, new types of concrete composites are increasingly used to improve the sustainability and overall structural performance of built assets. The addition of short dispersed fibres is a material technology with several applications. This paper addresses the synergy of fastening elements, introducing localised loads in concrete substrates, and of fibres, particularly in terms of the fibre orientation and density in the load application area, which is a significant quality aspect. The possibility to forecast this synergy based on non‐destructive or minimally invasive testing methods is an efficient tool to increase confidence in the design load‐bearing performance of the anchorages. Initially, previous literature and own investigations on such techniques are presented. Furthermore, a methodology is presented on associating such information to predict a single anchor's resistance on the basis of sophisticated non‐linear analyses and testing with engineered fibres alignments. T2 - Annual Meeting of the European-Association-on-Quality-Control-of-Bridges-and-Structures (EUROSTRUCT) CY - Vienna, Austria DA - 25.09.2023 KW - Minimally-invasive evaluation KW - Fastenings KW - Anchorage to concrete KW - Steel fibre reinforced concrete KW - Non-destructive evaluation NDE KW - Non-destructive testing NDT PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609223 DO - https://doi.org/10.1002/cepa.2115 VL - 69 IS - 5 SP - 1455 EP - 1463 PB - Wiley AN - OPUS4-60922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, M. A1 - Casperson, Ralf A1 - Baensch, F. A1 - Müller, D. T1 - Nationale, europäische und internationale Normung in der zerstörungsfreien Prüfung N2 - Normung und Standardisierung in der zerstörungsfreien Prüfung finden auf nationaler, europäischer und internationaler Ebene statt. Die Übernahme von Leitungsfunktionen in diesen Gremien erzeugt die Möglichkeit der Steuerung von Themen und Inhalten der relevanten Normen. Das persönliche Engagement der Fachexpert*innen in den nationalen Gremien und den europäischen und internationalen Arbeitsgruppen ist ein zusätzlicher Faktor für die inhaltliche Korrektheit und die inhaltliche Ausrichtung der Norm. Denn wer nicht normt, wird genormt und muss letztlich Normen anwenden, die andere entsprechend ihrer eigenen Interessen gestaltet haben. Voraussetzung für die Teilnahme in europäischen und internationalen Normungsgremien ist die Mitwirkung in den entsprechenden DINSpiegelgremien, welche die europäischen (CEN) und internationalen (ISO) Aktivitäten spiegeln und die Fachexpert*innen für die Mitarbeit autorisieren. Auf internationaler Ebene findet die Normungsarbeit in den technischen Komitees ISO/TC 135 “Non-destructive testing” und ISO/TC 44/SC 5 “Testing and inspection of welds” und ihren Arbeitsgruppen statt. Das europäische Pendant ist das CEN/TC 138 “Zerstörungsfreie Prüfverfahren” mit seinen Arbeitsgremien. Die DINSpiegelgremien sind für die deutsche Mitarbeit in diesen Gremien und die inhaltliche Bewertung der Norm-Entwürfe zuständig. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 05.05.2024 KW - Normung KW - Zerstörungsfreie Prüfung KW - Qualifizierung KW - Qualitätssicherung PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600726 DO - https://doi.org/10.58286/29496 IS - 5 SP - 1 EP - 6 AN - OPUS4-60072 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmitt, M. T1 - Nationale, europäische und internationale Normung in der zerstörungsfreien Prüfung N2 - Normung und Standardisierung in der zerstörungsfreien Prüfung finden auf nationaler, europäischer und internationaler Ebene statt. Die Übernahme von Leitungsfunktionen in diesen Gremien erzeugt die Möglichkeit der Steuerung von Themen und Inhalte der relevanten Normen. Das persönliche Engagement der Fachexpert*innen in den nationalen Gremien und den europäischen und internationalen Arbeitsgruppen ist ein zusätzlicher Faktor für die inhaltliche Korrektheit und die erwünschte inhaltliche Ausrichtung der Norm. Denn wer nicht normt wird genormt und muss letztlich Regeln verwenden, die andere entsprechend ihrer eigenen Interessen gestalten. Voraussetzung für die Teilnahme in europäischen und internationalen Normungsgremien ist die Mitwirkung in den entsprechenden DIN-Spiegelgremien, welche die europäischen (CEN) und internationalen (ISO) Aktivitäten spiegeln und die Fachexperten für die Mitarbeit autorisieren. Auf internationaler Ebene findet die Normungsarbeit in den technischen Komitees ISO/TC 135 “Non-destructive testing” und ISO/TC 44/SC 5 “Testing and inspection of welds” und ihren Arbeitsgruppen statt. Das europäische Pendant ist das CEN/TC 138 “Zerstörungsfreie Prüfverfahren” mit seinen Arbeitsgremien. Die DIN-Spiegelgremien sind für die deutsche Mitarbeit in diesen Gremien und die inhaltliche Bewertung der Norm-Entwürfe zuständig. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 05.05.2024 KW - Normung KW - Zerstörungsfreie Prüfung PY - 2024 AN - OPUS4-60073 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lengas, Nikolaos T1 - Drop test simulation of packaging for dangerous goods: Investigation of appropriate drop height adjustment N2 - In the approval process of dangerous goods packagings, drop tests onto a flat, essentially unyielding surface are used to assess resistance against mechanical damage. International adopted regulations like ADR and RID define filling good dependent drop heights and filling degrees whilst the user needs to define the maximum gross mass to be tested and approved. Maximum packaging gross mass is defined conservatively and not reached in practice. To meet the defined gross mass in testing, using additives is permitted. However, in some cases, additives are not desirable due to packaging design or filling substance properties. This leads to deviations from the initial gross mass definition. Hence, a certain drop height adjustment is necessary to achieve the required impact loading. Laboratories frequently adjust drop height assuming a perfectly elastic collision which is inaccurate. Appropriate adjustment is not trivial due to energy conversion processes, e.g., plastic deformation. In this work, a test stand is developed for measuring the change in kinetic energy of different packaging designs and filling substances in regulative drop tests. The experimental results are used to validate finite-element (FE) models so that packaging properties can be varied in simulated drop test scenarios. The findings intend to describe the appropriate drop height adjustment of the respective packaging with same design but deviating gross mass to produce comparable mechanical response. The results are highly beneficial for testing laboratories, approval issuing authorities and packaging institutes confronted with the problem of testing packages with gross masses other than those to be approved. T2 - 24th IAPRI World Conference CY - Valencia, Spain DA - 17.06.2024 KW - Dangerous goods packagings KW - FEM KW - Drop test KW - Mechanical response PY - 2024 AN - OPUS4-60607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. ED - Matos, J.C. T1 - Non-destructively Measurable Quantities Relevant to Reliability Assessment of Existing Concrete Bridges – Case Studies N2 - In reliability assessment of existing bridges, collected information about the structure can be utilized to modify partial safety factors and to refine characteristic values individually. In this way, uncertainties covered in initial calculation models and arising from assumptions can be reduced as well as biases identified and corrected. This allows for more realistic assessments and more appropriate decisions on actions to be taken. However, the on-site observation of information is generally associated with certain costs. For this reason, an efficient data-supported reassessment requires that only the individually relevant testing tasks are solved. Additional sensitivity analyses can further be used to specify the requirements on certain inspections, such as the testing result quality to be achieved, in order to avoid too imprecise or too expensive measurements on-site. In this contribution, the methodology for the demand-actuated definition of measurement objectives is demonstrated using the example of non-destructive concrete testing methods and findings from reassessments of two prestressed concrete bridges. Each case study includes the semi-probabilistic identification of structural weak points in ultimate and serviceability limit states, a comparison with respective probabilistic sensitivity analyses, and the subsequent derivation of parameters that are a) measurable and b) highly relevant in the individual reliability analyses. KW - Reliability KW - Assessment KW - Existing structures KW - Non-destructive testing PY - 2024 SN - 978-3-031-60270-2 DO - https://doi.org/10.1007/978-3-031-60271-9_18 VL - 494 SP - 209 EP - 219 PB - Springer CY - Cham AN - OPUS4-60613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Kainz, C. A1 - Braml, T. A1 - Keuser, M. A1 - Soukup, A. A1 - Küttenbaum, Stefan ED - Matos, J.C. T1 - Reassessment of Existing Concrete Bridges with Full Probabilistic Methods – Case Studies and Discussion of Relevant Input Parameters N2 - This article presents two case studies for a full-probabilistic assessment of existing concrete bridges combined with the use of the finite element method for the evaluation of the internal forces. Since the structures already exist, additional information about material parameters and loading conditions can be collected. With a sensitivity analysis, the contribution of each parameter to the total uncertainty is examined and the relevance of their actual value and variation is shown. The first case study is a single-span reinforced concrete frame bridge on the German highway A92 constructed in the year 1985. With a span of around 5 m, but a width of 27 m and a skewness of 70 gon, the bridge is modelled as a three-dimensional finite element model. The second case study is a two-span reinforced concrete frame bridge from 1986 with span lengths of about 7,50 m each. The superstructure is a 45 cm thick slab and the base plate has a thickness of 80 cm. The assessment is performed based on the semi-probabilistic safety concept according to the codes first and secondly with a full-probabilistic calculation. In this article the selection of parameters for the relevant input data are presented and discussed. The results of the sensitivity analysis are used for the setup of measurements to acquire important data for the modelling in the critical limit states. KW - Reliability KW - Assessment KW - Existing structures PY - 2024 SN - 978-3-031-60271-9 DO - https://doi.org/10.1007/978-3-031-60271-9_41 VL - 494 SP - 440 EP - 451 PB - Springer CY - Cham AN - OPUS4-60614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Özlü, C. A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. A1 - Taffe, A. T1 - Probabilistischer Nachweis einer Spannbetonbrücke – Teil 1 N2 - AbstractDer Erhalt der bestehenden Verkehrsinfrastruktur ist eine große Herausforderung, da die Bauwerke fortwährend altern, die Verkehrsbeanspruchung zunehmend steigt und deren umfassender Ersatz mit Blick auf begrenzte Budgets und Ressourcen nicht möglich ist. An Bestandsbauten können tatsächliche Materialkennwerte, Geometrien oder Einwirkungen objektspezifisch erfasst werden. Die Nachrechnung von Bestandsbrücken erfolgt in Deutschland gemäß Nachrechnungsrichtlinie nach Stufen 1 und 2 mit dem semiprobabilistischen Teilsicherheitskonzept. Nur im Ausnahmefall wird eine messbasierte Bewertung oder eine wissenschaftliche Betrachtung gemäß Stufen 3 und 4 durchgeführt. Die Einbeziehung zusätzlicher Informationen aus der Zustandserfassung bietet jedoch viele Vorteile für eine realitätsnahe Bewertung. In probabilistischen Berechnungsmethoden können solche Kenntnisse direkt in der Berechnung berücksichtigt werden. Ziel dieses zweiteiligen Beitrags ist die Vorstellung der Potenziale und Vorteile bei der direkten Berücksichtigung der Ergebnisse von zerstörungsfreien Prüfverfahren bei der Zustandsbewertung von Brückenbauwerken. Das Konzept wird an einer Spannbetonbrücke vorgestellt. Der erste Teil befasst sich mit den Möglichkeiten zur Überführung der Eingangswerte der üblichen semiprobabilistischen Berechnung in stochastische Modelle. Ausgehend von der semiprobabilistischen Nachrechnung nach derzeitigem Regelwerk wird die probabilistische Modellierung aller relevanten Basisvariablen für die Grenzzustände der Tragfähigkeit Biegung, Querkraft und Torsion ausgeführt. KW - Zuverlässigkeitsanalyse KW - Nachrechnung KW - Bestandsbauwerk PY - 2024 DO - https://doi.org/10.1002/best.202400018 VL - 119 IS - 7 SP - 509 EP - 523 PB - Wiley AN - OPUS4-60615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Özlü, C. A1 - Küttenbaum, Stefan A1 - Kainz, C. A1 - Braml, T. A1 - Taffe, A. T1 - Probabilistischer Nachweis einer Spannbetonbrücke – Teil 2 N2 - AbstractIm zweiten Teil dieses Beitrags werden die Grenzzustandsfunktionen für die Nachweise im Grenzzustand der Tragfähigkeit für Biegung mit Normalkraft, Querkraft mit Querkraftbewehrung und Torsion vorgestellt. Die Eingangsgrößen der mechanischen Widerstandsmodelle werden durch zahlreiche Abbildungen illustriert. Auf Grundlage der probabilistischen Modelle aus dem ersten Teil dieses Aufsatzes und der mechanischen Modelle aus diesem zweiten Teil werden die probabilistischen Nachweise geführt. Die Ergebnisse aus der Zuverlässigkeitsanalyse werden mit den semiprobabilistischen Berechnungsergebnissen verglichen. Mittels Parameterstudien wird gezeigt, welche Eingangsgrößen im Standsicherheitsnachweis die größten Einflüsse auf die Bauwerkszuverlässigkeit haben. Die Messung dieser Parameter ist entsprechend besonders nützlich. Auf dieser Basis wird abschließend gezeigt, welche Chancen sich aus der Durchführung von zerstörungsfreien Bauwerksprüfungen für die Nachrechnung ergeben. KW - Zuverlässigkeitsanalyse KW - Nachrechnung KW - Bestandsbauwerk PY - 2024 DO - https://doi.org/10.1002/best.202400020 SN - 1437-1006 VL - 119 SP - 1 EP - 14 PB - Ernst & Sohn CY - Berlin AN - OPUS4-60616 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Practical study on the thermographic detectability of internal defects using temporally structured laser heating N2 - Modern laser systems have proven to be versatile heat sources for active thermographic testing applications. Compared to more traditional light sources, e.g. flash or halogen lamps, their output power can be easily modulated at high rates, allowing a wide variety of complex excitations to be realized. Although their total optical output power can be theoretically scaled to arbitrary values, the maximum output power is practically limited by many factors: the maximum power that the sample under test can absorb without altering the lighted surface itself, the trade-off between power density and inspected area, the cost of the laser system, etc. Furthermore, when working with spatial modulator systems, the output power could be limited to avoid provoking any damages on such devices. Nevertheless, to guarantee sufficient heating even for highly thermally conductive materials and/or deeply buried defects, the heating times can be extended, e.g., either by using step heating, long pulse thermography, or by lock-in thermography with a continuously modulated heating. However, for all these approaches, the ranging capabilities of the thermographic defect detection are reduced due to the limited frequency content of the excitation. To tackle this problem, i.e. to increase the excitation energy while preserving its frequency content, new approaches have been developed in the last two decades, among which the use of coded excitations combined with pulse-compression, and the use of multiple lock-in analysis or of a frequency modulated excitation signal. The challenges of such temporally structured heating techniques are manifold, for example, the DC component inherent in optical heating must be taken into account. In general, a wider frequency bandwidth or greater variability of the frequency components also means greater complexity for signal generation and data processing. In this paper, temporal structured excitation schemes with different degrees of complexity are compared on a high power laser system. T2 - 17th Quantitative InfraRed Thermography Conference (QIRT) CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Laser KW - NDT KW - Temporal structuring KW - Pulse-compression PY - 2024 AN - OPUS4-60563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Thermographic Investigation of the Anisotropic Behaviour of Additively Manufactured AISI 316 Steel using DED-arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermoelastic effect KW - Thermoplastic effect KW - Thermal stress analysis PY - 2024 AN - OPUS4-60574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Chaudhuri, Somsubhro A1 - Stamm, Michael T1 - Infrared thermography of turbulence patterns of operational wind turbine rotor blades supported with high-resolution photography: KI-VISIR Dataset N2 - With increasing wind energy capacity and installation of wind turbines, new inspection techniques are being explored to examine wind turbine rotor blades, especially during operation. A common result of surface damage phenomena (such as leading-edge erosion) is the premature transition of laminar to turbulent flow on the surface of rotor blades. In the KI-VISIR (Künstliche Intelligenz Visuell und Infrarot Thermografie – Artificial Intelligence-Visual and Infrared Thermography) project, infrared thermography is used as an inspection tool to capture so-called thermal turbulence patterns (TTP) that result from such surface contamination or damage. To compliment the thermographic inspections, high-resolution photography is performed to visualise, in detail, the sites where these turbulence patterns initiate. A convolutional neural network (CNN) was developed and used to detect and localise the turbulence patterns. A unique dataset combining the thermograms and visual images of operational wind turbine rotor blades has been provided, along with the simplified annotations for the turbulence patterns. Additional tools are available to allow users to use the data requiring only basic Python programming skills. KW - Reference Data KW - Infrared Thermography KW - Wind energy KW - Dataset PY - 2024 DO - https://doi.org/10.5281/zenodo.13771899 PB - Zenodo CY - Geneva AN - OPUS4-61102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Aktuelles aus der Normung N2 - Aktuelle Informationen zur Umstrukturierung des Normenausschusses Materialprüfung (NMP) bei DIN und zur Normenarbeit im Bereich der Wirbelstromprüfung bei DIN, EN und ISO. T2 - 3. Anwenderseminar Wirbelstromprüfung CY - Schweinfurt, Germany DA - 10.09.2024 KW - Normung KW - DIN KW - NMP KW - ISO KW - CEN PY - 2024 AN - OPUS4-61026 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - KI-basierte Analyse von Schienenprüfdaten für ein risikobasiertes Instandhaltungskonzept N2 - Die mechanisierte zerstörungsfreie Prüfung von Eisenbahnschienen auf betriebsbedingte Schädigungen wird mit Schienenprüfzügen mittels Ultraschall- und Wirbelstromprüfverfahren durchgeführt. Die Auswertung der Prüfdaten erfolgt durch Auswerter, die Überprüfung der Ergebnisse erfolgt am identifizierten Schienensegment vor Ort mittels handgeführter Prüfgeräte. Instandhaltungsmaßnahmen werden anschließend auf Basis der Befundung der zerstörungsfreien Prüfung abgeleitet. Im Rahmen eines vom BMVI geförderten Verbundvorhabens im Programm „Digitale, datenbasierte Innovationen und Ideen für die Mobilität 4.0“ (mFUND) soll dieses Konzept modernisiert und weiterentwickelt werden. Ziele des Vorhabens AIFRI (Artificial Intelligence For Rail Inspection) sind es, durch den Einsatz von KI-Methoden den Automatisierungsgrad des Prüfprozesses zu erweitern, die Genauigkeit der Fehlerdetektion zu erhöhen und eine automatisierte Einstufung der aufgefundenen Anzeigen in Risikoklassen zu ermöglichen. Weiterhin wird auf dieser Basis ein risikobasiertes Instandhaltungskonzept erarbeitet, welches zukünftig das bisherige präventive Vorgehen ablösen kann. Im Rahmen des IT-orientierten Projektes werden relevante Schienenschädigungen und in der Schiene vorhandene Artefakte analysiert und in skalierbare Modelle übertragen. Mit diesen Modellen werden virtuelle Schädigungsbilder generiert, mit denen KI-Algorithmen auf die Defekterkennung und -klassifizierung trainiert werden. Mit Hilfe von Zuverlässigkeitsbetrachtungen werden die entwickelten und trainierten Algorithmen hinsichtlich der Detektion und Charakterisierung von Schienenschädigungen bewertet. Im Verlauf des Projektes wird mit dem entwickelten IT-Werkzeug ein Demonstrator aufgebaut und im Feld mit realen Datensätzen getestet. Das Projekt wird durch das Bundesministerium für Verkehr und digitale Infrastruktur (BMVI) im Rahmen von mFund unter dem Förderkennzeichen 19FS2014 gefördert. T2 - 12. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 15.03.2022 KW - KI KW - Schienenprüfüfung KW - Zerstörungsfreie Prüfung KW - Simulation PY - 2022 AN - OPUS4-61032 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - KI-basierte Analyse von Wirbelstrom- und Ultraschalldaten bei der Schienenprüfung N2 - Die zerstörungsfreie Prüfung von Eisenbahnschienen auf betriebsbedingte Schädigungen wird mit Schienenprüfzügen mittels Ultraschall- und Wirbelstromprüfverfahren durchgeführt [1]. Die Auswertung der Prüfdaten erfolgt überwiegend manuell, die eingesetzte Software unterstützt die Auswertenden lediglich durch eine Vorauswahl relevanter Anzeigen. Die Überprüfung der Ergebnisse erfolgt anschließend vor Ort mittels handgeführter Prüfgeräte. Instandhaltungsmaßnahmen werden auf Basis der Befundung vor Ort abgeleitet. Ziel des durch das Bundesministerium für Digitales und Verkehr (BMDV) im Rahmen von mFUND unter dem Förderkennzeichen 19FS2014 geförderten Vorhabens AIFRI (Artificial Intelligence For Rail Inspection) ist es, durch den Einsatz von KI-Methoden den Automatisierungsgrad des Prüfprozesses von der Auswertung der Daten bis hin zur Planung von Instandhaltungsmaßnahmen zu erhöhen. Die Genauigkeit der Fehlerdetektion soll gesteigert werden, um eine automatisierte Einstufung der aufgefundenen Anzeigen in Risikoklassen zu ermöglichen. Hierfür werden Daten sowohl von Wirbelstromprüfungen als auch Ultraschallprüfungen verwendet. Im Rahmen des IT-orientierten Projektes werden relevante Schienenschädigungen und in der Schiene vorhandene Artefakte analysiert und in einen parametrierbaren digitalen Zwilling übertragen. Mit diesem digitalen Zwilling werden virtuelle Schädigungsbilder generiert, mit denen KI-Algorithmen auf die Defekterkennung und -klassifizierung trainiert werden. Insbesondere werden hierbei Synergien genutzt, die durch die Verknüpfung von Daten der Wirbelstrom- und Ultraschallprüfung bei einer gemeinsamen Bewertung entstehen. Mit Hilfe von Zuverlässigkeitsbetrachtungen werden die entwickelten und trainierten Algorithmen hinsichtlich der Detektion und Charakterisierung von Schienenschädigungen bewertet. Im Verlauf des Projektes soll mit dem entwickelten IT-Werkzeug ein Demonstrator aufgebaut und im Feld mit realen Datensätzen getestet werden T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - KI KW - Schienenprüfung KW - Zerstörungsfreie Prüfung KW - Simulation PY - 2022 AN - OPUS4-61034 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Krebber, Katerina T1 - Configuration simplification and data reduction in a DAS system for monitoring large infrastructures N2 - The distributed acoustic sensor based on an imbalanced Mach-Zehnder interferometer with a 3×3 coupler is simplified by using a balanced detector instead of three identical photodetectors. The obtained data is reduced by two third accordingly. T2 - Optica Sensing Congress 2024 CY - Toulouse, France DA - 15.07.2024 KW - Data reduction KW - Distributed fiber optic sensing KW - System simplification PY - 2024 SP - 1 EP - 2 PB - Optica CY - Washington D.C., USA AN - OPUS4-60840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Configuration simplification and data reduction in a DAS system for monitoring large infrastructures N2 - The distributed acoustic sensor based on an imbalanced Mach-Zehnder interferometer with a 3×3 coupler is simplified by using a balanced detector instead of three identical photodetectors. The obtained data is reduced by two third accordingly. T2 - Optica Sensing Congress 2024 CY - Toulouse, France DA - 15.07.2024 KW - Distributed fiber sensing KW - System simplification KW - Data reduction PY - 2024 AN - OPUS4-60841 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir T1 - Application of deep learning for structural health monitoring of a composite overwrapped pressure vessel undergoing cyclic loading N2 - Structural health monitoring (SHM) using ultrasonic-guided waves (UGWs) enables continuous monitoring of components with complex geometries and provides extensive information about their structural integrity and their overall condition. Composite overwrapped pressure vessels (COPVs) used for storing hydrogen gases at very high pressures are an example of a critical infrastructure that could benefit significantly from SHM. This can be used to increase the periodic inspection intervals, ensure safe operating conditions by early detection of anomalies, and ultimately estimate the remaining lifetime of COPVs. Therefore, in the digital quality infrastructure initiative (QI-Digital) in Germany, an SHM system is being developed for COPVs used in a hydrogen refueling station. In this study, the results of a lifetime fatigue test on a Type IV COPV subjected to many thousands of load cycles under different temperatures and pressures are presented to demonstrate the strengths and challenges associated with such an SHM system. During the cyclic testing up to the final material failure of the COPV, a sensor network of fifteen surface-mounted piezoelectric (PZT) wafers was used to collect the UGW data. However, the pressure variations, the aging process of the COPV, the environmental parameters, and possible damages simultaneously have an impact on the recorded signals. This issue and the lack of labeled data make signal processing and analysis even more demanding. Thus, in this study, semi-supervised, and unsupervised deep learning approaches are utilized to separate the influence of different variables on the UGW data with the final aim of detecting and localizing the damage before critical failure. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Anomaly detection KW - Damage localization KW - Deep learning KW - Structural health monitoring KW - Ultrasonic-guided waves PY - 2024 AN - OPUS4-60745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - El Moutaouakil, H. A1 - Fuchs, C. A1 - Savli, E. A1 - Heimann, Jan A1 - Prager, Jens A1 - Moll, J. A1 - Tschöke, K. A1 - Márquez Reyes, O. A1 - Schackmann, O. A1 - Memmolo, V. A1 - Schneider, T. T1 - Acquiring a Machine Learning Data Set for Structural Health Monitoring of Hydrogen Pressure Vessels at Operating Conditions using Guided Ultrasonic Waves N2 - Hydrogen is an energy source of increasing importance. As hydrogen is very reactive to air and needs to be stored under high pressure, it is crucial to provide safe transportation and storage. Therefore, structural health monitoring, based on guided ultrasonic waves and machine learning methods, is used for Composite Overwrapped Pressure Vessels (COPVs) containing hydrogen. To acquire data that allows robust detection of COPV defects, there are two main process parameters to consider. These are the pressurization of the vessel and the temperature conditions at the vessel. This paper will focus on the derivation of a design of experiment (DoE) from the needs of various validation scenarios (e.g. concerning pressure, temperature or excitation frequency). Practical limitations must be considered as well. We designed experiments with multiple reversible damages at different positions. A network of 25 transducers, structured as five rings with five sensors in one line, is installed on a vessel. Guided ultrasonic waves are used via the pitch-catch procedure, which means that the transducers act pairwise as transmitter and receiver in order to measure all transmitterreceiver combinations. This leads to 600 signal paths, recorded by a Verasonics Vantage 64 LF data acquisition system. Finally, the influences of temperature and pressure within the acquired data set are going to be visualized. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Composite Overwrapped Pressure Vessel KW - Hydrogen KW - Guided Ultrasonic Waves KW - Data Acquisition KW - Pressurization KW - Machine Learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607472 DO - https://doi.org/10.58286/29754 SN - 1435-4934 SP - 1 EP - 8 AN - OPUS4-60747 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hohendorf, Stefan T1 - Medea und Jason, Eine Radiologische Untersuchung im Neuen Palais Potsdam N2 - Seit der Antike gehört die Medea-Sage zu den bekanntesten Geschichten der Weltliteratur. Der berühmte französische Künstler Carle Van Loo hat sich dieses Epos um 1759 angenommen und ein beeindruckendes Ölgemälde mit Abmessungen von 2,30x3,28m² erschaffen. Mit Mademoiselle Clairon als Medea und Henri Louis Le Kain als Jason ist ein Kunstwerk entstanden, das seitdem einige Veränderungen und Restaurierungen erfahren hat. Die Bundesanstalt für Materialforschung und -prüfung (BAM) hatte 2020 die Möglichkeit, dieses und ein zweites Kunstwerk, im Neuen Palais in Potsdam, für die Stiftung Preußische Schlösser und Gärten Berlin-Brandenburg, radiografisch zu untersuchen. Hierbei wurden sowohl technologisch als auch kunsthistorisch einige interessante Entdeckungen gemacht, die im vorliegenden Beitrag vorgestellt werden. T2 - DGZfP Jahrestatung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen KW - X-Ray KW - Kunsstechnologisch KW - Gemälde KW - Untermalung KW - Speicherfolie KW - Strahlenschutz PY - 2022 AN - OPUS4-56577 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jasiuniene, E. A1 - Yilmaz, Bengisu A1 - Smagulova, D. A1 - Bhat, G. A. A1 - Cicenas, V. A1 - Zukauskas, E. A1 - Mazeika, L. T1 - Non-Destructive Evaluation of the Quality of Adhesive Joints Using Ultrasound, X-ray, and Feature-Based Data Fusion N2 - The aim of this work is to achieve reliable nondestructive evaluation (NDE) of adhesively bonded aerospace components by developing novel multidimensional data fusion techniques, which would combine the information obtained by ultrasonic and X-ray NDE methods. Separately, both NDE techniques have their advantages and limitations. The integration of data obtained from pulse echo immersion ultrasound testing and radiography holds immense potential to help improve the reliability of non-destructive evaluation. In this study, distinctive features obtained from single techniques, traditional ultrasonic pulse echo testing, and radiography, as well as fused images, were investigated and the suitability of these distinctive features and fusion techniques for improving the probability of defect detection was evaluated. For this purpose, aluminum single lap joints with brass inclusions were analyzed using ultrasound pulse echo and radiography techniques. The distinctive features were extracted from the data obtained, and images of features obtained by both techniques were fused together. Different combinations of features and fusion algorithms were investigated, considering the desire to automate data evaluation in the future. KW - Data fusion KW - Ultrasonics KW - Radiography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565789 DO - https://doi.org/10.3390/app122412930 VL - 12 IS - 24 SP - 1 EP - 20 PB - MDPI AN - OPUS4-56578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias A1 - Ehlers, Henrik A1 - Casperson, Ralf A1 - Thewes, R. A1 - Jutkuhn, D. T1 - Hochauflösende online Wirbelstromprüfung von PBF LB/M Bauteilen mit GMR Arrays N2 - In den letzten Jahren haben additive Fertigungstechnologien an Bedeutung gewonnen. Für komplexe Funktionsbauteile oder die Produktion von Werkstücken in kleinen Stückzahlen kann das Laser-Pulverbettschmelzen eingesetzt werden. Hohe Sicherheitsanforderungen, z. B. in der Luft- und Raumfahrt, erfordern eine umfassende Qualitätskontrolle. Daher werden nach der Fertigung zerstörungsfreie Offline-Prüfverfahren wie die Computertomographie eingesetzt. In jüngster Zeit wurden zur Verbesserung der Rentabilität und Praktikabilität zerstörungsfreie Online-Prüfverfahren wie die optische Tomographie entwickelt. In diesem Beitrag wird die Anwendbarkeit der Wirbelstromprüfung mit GMR Sensoren für die online Prüfung von PBF-LB/M Teilen demonstriert. Die Ergebnisse einer online Wirbelstromprüfung mit GMR Sensoren und einer Ein-Draht-Anregung werden gezeigt. Während des Produktionsprozesses wird für jede Lage eine Wirbelstromprüfung durchgeführt. Trotz hochauflösender Arrays mit 128 Elementen wird durch eine angepasste Hardware die Prüfdauer geringgehalten. So kann die Messung während des Beschichtungsvorgangs durchgeführt werden, ohne den Fertigungsprozess signifikant zu verlangsamen. Eine online Wirbelstromprüfung eines stufenförmigen Testkörpers aus Haynes282 über 184 Lagen zeigt, dass die Kanten nicht nur in der aktuellen Lage detektiert werden können, sondern auch in einer Tiefe von 400 µm, wenn eine Anregungsfrequenz von 1,2 MHz gewählt wird. T2 - 2. Fachseminar Wirbelstromprüfung CY - Schweinfurt, Germany DA - 14.09.2022 KW - Wirbelstromprüfung KW - Additive Fertigung KW - Online Monitoring KW - GMR Arrays PY - 2022 AN - OPUS4-55895 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Imaging of results in NDT-CE: Strength and limitations in the use of Radar vs. Ultrasonic Echo N2 - Presentation on behalf of the co-author specified in BAM-Publica. Study on capabilities of volume methods (GPR, Ultrasonic Echo) regarding lateral and depth localisation of reinforcement and tendons in concrete components. Varied boundary conditions: spacing and diameter of both the near surface rebars of the mesh, and the reflectors of interest, as well as component thickness and concrete cover. Please find corresponding references on slide 2. T2 - 6th International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Reinforcement KW - Tendon duct KW - Concrete KW - NDT KW - Localisation PY - 2022 AN - OPUS4-55987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costabel, S. A1 - Hiller, Thomas A1 - Dlugosch, R. A1 - Kruschwitz, Sabine A1 - Müller Petke, M. T1 - Evaluation of single-sided nuclear magnetic resonance technology for usage in geosciences N2 - Because of its mobility and ability to investigate exposed surfaces, single-sided (SiS) nuclear magnetic resonance (NMR) technology enables new application fields in geosciences. To test and assess its corresponding potential, we compare longitudinal (T1) and transverse (T2) data measured by SiS NMR with those of conventional geoscientific laboratory NMR. We use reference sandstone samples covering a broad range of pore sizes. Our study demonstrates that the lower signal-to-noise ratio of SiS NMR data generally tends to slightly overestimated widths of relaxation time distributions and consequently pore size distributions. While SiS and conventional NMR produce very similar T1 relaxation data, unbiased SiS NMR results for T2 measurements can only be expected for fine material, i.e. clayey or silty sediments and soils with main relaxation times below 0.05s. This limit is given by the diffusion relaxation rate due to the gradient in the primary magnetic field associated with the SiS NMR. Above that limit, i.e. for coarse material, the relaxation data is strongly attenuated. If considering the diffusion relaxation time of 0.2 s in the numerical data inversion process, the information content >0.2s is blurred over a range larger than that of conventional NMR. However, our results show that principle range and magnitudes of the relaxation time distributions are reconstructed to some extent. Regarding these findings, SiS NMR can be helpful to solve geoscientific issues, e.g. to assess the hydro-mechanical properties of the walls of underground facilities or to provide local soil moisture data sets for calibrating indirect remote techniques on the regional scale. The greatest opportunity provided by the SiS NMR technology is the acquisition of profile relaxation data for rocks with significant bedding structures at the µm scale. With this unique feature, SiS NMR can support the understanding and modeling of hydraulic and diffusional anisotropy behavior of sedimentary rocks. KW - Single-sided NMR KW - Geosciences KW - Nuclear magnetic resonance PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561676 DO - https://doi.org/10.1088/1361-6501/ac9800 SN - 0957-0233 VL - 34 IS - 1 SP - 1 EP - 13 PB - IOP Publishing AN - OPUS4-56167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria T1 - Anwendung der Reverse-Time Migration auf Ultraschall-Echo-Daten in der zerstörungsfreien Prüfung von Betonbauteilen N2 - Das Ultraschall-Echo-Verfahren ist eine klassische zerstörungsfreie Prüftechnik zur Geometriebestimmung sowie Schadensanalyse von Betonkonstruktionen. Um die Abbildung der Ultraschalldaten von komplexen Betonstrukturen zu verbessern, haben wir die Reverse-Time Migration (RTM) aus der Seismik auf die zerstörungsfreie Prüfung im Bauwesen übertragen. In einer Vorstudie haben wir einen 2D akustischen RTM Code verwendet und an realen Ultraschalldaten, die an einer Betonfundamentplatte aufgenommen wurden, getestet. Im Vergleich mit dem herkömmlichen Rekonstruktionsalgorithmus für Ultraschalldaten, der Synthetic Aperture Focusing Technique (SAFT), zeigten die akustischen RTM-Ergebnisse eine deutliche Verbesserung in der Abbildung der inneren Struktur der Betonfundamentplatte. Vertikale Reflektoren konnten rekonstruiert werden, was mit dem herkömmlichen Abbildungsverfahren nicht möglich war. RTM ist, im Gegensatz zu SAFT, eine wellengleichungsbasierte Migrationsmethode und beruht auf der numerischen Lösung der vollständigen Wellengleichung. Die Vorteile sind, dass der Algorithmus sämtliche Informationen des Wellenfeldes verwendet und daher verschiedene Welleneffekte wie z.B. Multipathing berücksichtigt werden können. Die RTM bietet damit die Möglichkeit auch stark geneigte Reflektoren sowie Streukörper mit komplexen Geometrien darzustellen. Ein Nachteil ist jedoch die lange Rechenzeit und der hohe Bedarf an Speicherkapazität. Ein RTM-Algorithmus, der die elastische Wellengleichung anstatt der akustischen verwendet (wie in unserer Vorstudie angewandt), hat das Potenzial, die Abbildungsergebnisse noch weiter zu optimieren. Das liegt daran, dass unsere Ultraschallmessdaten durch Anregung elastischer Wellen generiert werden. In einem ersten Schritt haben wir zwei elastische 2D-RTM-Algorithmen an synthetischen Ultraschalldaten getestet. Diese wurden mit einem Betonmodell, bestehend aus mehreren Stufen und kreisförmigen Lufteinschlüssen, erzeugt. In einem zweiten Schritt wurden reale Ultraschalldaten mit Scherwellenprüfköpfen an einer Betonstufenplatte mit integrierten Hüllrohren aufgenommen. Die Auswertung der realen Daten mit unserem elastischen RTM-Code war ebenfalls erfolgreich. Wir konnten die Abbildungsqualität der Stufen und Hüllrohre im Vergleich zur akustischen RTM und SAFT verbessern. T2 - Tagung Deutsche Geophysikalische Gesellschaft DGG CY - Munich, Germany DA - 07.03.2022 KW - Ultraschall-Echo-Verfahren KW - Reverse Time Migration KW - Synthetic Aperture Focusing Technique PY - 2022 AN - OPUS4-56112 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria T1 - Application of Elastic Reverse Time Migration to Ultrasonic Echo Data in Civil Engineering N2 - The ultrasonic echo technique is widely used in non-destructive testing for investigation and damage analysis of concrete constructions. Important applications include thickness measurements, geometry determination, the localization and characterization of built-in components as well as the detection of quality issues (cracks, honeycombing, low concrete strength). To improve ultrasonic data imaging of complicated structures in concrete, we transferred a seismic migration technique, the Reverse Time Migration (RTM), to non-destructive testing in civil engineering. In a preliminary study, we tested a 2D acoustic RTM algorithm on measured ultrasonic echo data acquired at a concrete foundation slab. Compared to the conventional used synthetic aperture focusing technique algorithms (SAFT) for ultrasonic data reconstruction, our acoustic RTM results showed a significant improvement in imaging the interior structure of the concrete slab. Vertical reflectors were reconstructed which was not possible by traditional imaging. In contrast to SAFT, RTM is a wavefield-continuation method in time and uses the full wave equation. RTM is, thus, able to include multiple reflections and to handle multi-pathing as well as many other complex situations. As a drawback RTM requires extensive computing power and memory capacity. Nevertheless, due to progresses in parallel processing and other computational technologies RTM has become appealing for the application in the field of non-destructive testing. An RTM algorithm, which uses the full elastic wave equation instead of the full acoustic one (as applied in our preliminary work) has the potential to optimize the imaging results even further. This is due to the fact, that our ultrasonic measurement data are generated by exciting elastic waves. Thus, in a first step, two 2D elastic RTM algorithms were tested on synthetic ultrasonic echo data generated with a concrete model consisting of several steps and circular shaped air inclusions. In addition, two imaging conditions were evaluated to reduce migration artifacts. Our synthetic elastic RTM results showed an enhancement in imaging the features inside the test model compared to acoustic RTM and SAFT. In a second step, we acquired ultrasonic measurement data at a concrete test specimen consisting of three steps and four air filled tendon ducts. The evaluation of the real data with our elastic RTM code was also successful and the reconstruction of the geometries of the steps and tendon ducts could be improved. With our study we have shown that elastic RTM is a step forward for ultrasonic testing in civil engineering. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasonic Echo Technique KW - Reverse Time Migration KW - Synthetic Aperture Focusing Technique PY - 2022 AN - OPUS4-56113 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, U. A1 - Jaenisch, Gerd-Rüdiger A1 - Schumacher, David A1 - Bircher, B. A1 - Meli, F. A1 - Deresch, A. T1 - EMPIR-Projekt NanoXSpot: Neue Normentwürfe für die Brennfleckmessung an Röntgenröhren im Makro-, Mikro- und Nanometerbereich für Hersteller und Anwender N2 - Im Rahmen des EMPIR-Projektes NanoXSpot (Nanometre X-ray Focal Spot Measurement) werden rückführbare Messverfahren zur Bestimmung der Brennfleckgröße und -form von Röntgenröhren im Bereich von 100 nm bis 10 mm entwickelt, welche die Grundlage für die Erarbeitung mehrerer Normentwürfe bilden. Diese werden 2022 parallel bei ISO TC 135 (NDT) SC 5 (RT) und CEN TC 138 (NDT) WG 1 (RT) eingereicht. Entsprechende Normen werden auch bei ASTM vorgestellt. Die Norm EN 12543-4 (Kantenmethode) wird umgeschrieben für die Messung von Brennflecken von 1 μm – 10 mm durch Auswertung von Loch- oder Scheibenaufnahmen. Der im Rahmen des NanoXSpot-Projektes neu entwickelte NxS-Testkörper ist geeignet für den Bereich von 1 μm – 100 μm. Von 100 μm bis 10 mm können ASTM-Lochtestkörper verwendet werden, die bereits bei ASTM E 1165 beschrieben sind. Neu ist die Anwendung eines CT-Algorithmus zur Rekonstruktion der Brennflecke, um Lochblenden-basierte Brennfleckkameras, insbesondere im Bereich unter 100 μm, zu ersetzen. Ein neuer Normteil, EN 12543-6, wurde entworfen, um die Brennfleckmessung im Bereich 100 nm – 20 μm mit hoher Genauigkeit zu ermöglichen. Verschiedene Strichgruppen-Testkörper kommen hier zum Einsatz. Das sind die JIMAPrüfkörper, ein neuer Hochkontrast-Strichgruppentestkörper von YXLON (HiCo) und der neu entwickelte Testkörper NxS. Diese werden vorgestellt. Die Messprozedur für Röhrenhersteller wird auf einer numerischen Fit-Prozedur basieren, die über einen Ringversuch im Projekt validiert wurde. Beide Normen benötigen numerische Auswertealgorithmen zur korrekten Anwendung, die als kommerzielle Software und Public Domain – Software verfügbar gemacht werden. Es wird über die zu erwartenden Standardprozeduren und die erforderliche Hardware zur Anwendung der Normen informiert. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Röntgenröhre KW - Brennfleckmessung KW - Normung PY - 2022 AN - OPUS4-56100 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, U. A1 - Jaenisch, Gerd-Rüdiger A1 - Schumacher, David A1 - Bircher, B. A1 - Meli, F. A1 - Deresch, A. T1 - EMPIR-Projekt NanoXSpot: Neue Normentwürfe für die Brennfleckmessung an Röntgenröhren im Makro-, Mikro- und Nanometerbereich für Hersteller und Anwender N2 - Im Rahmen des EMPIR-Projektes NanoXSpot (Nanometre X-ray Focal Spot Measurement) werden rückführbare Messverfahren zur Bestimmung der Brennfleckgröße und -form von Röntgenröhren im Bereich von 100 nm bis 10 mm entwickelt, welche die Grundlage für die Erarbeitung mehrerer Normentwürfe bilden. Diese werden 2022 parallel bei ISO TC 135 (NDT) SC 5 (RT) und CEN TC 138 (NDT) WG 1 (RT) eingereicht. Entsprechende Normen werden auch bei ASTM vorgestellt. Die Norm EN 12543-4 (Kantenmethode) wird umgeschrieben für die Messung von Brennflecken von 1 μm – 10 mm durch Auswertung von Loch- oder Scheibenaufnahmen. Der im Rahmen des NanoXSpot-Projektes neu entwickelte NxS-Testkörper ist geeignet für den Bereich von 1 μm – 100 μm. Von 100 μm bis 10 mm können ASTM-Lochtestkörper verwendet werden, die bereits bei ASTM E 1165 beschrieben sind. Neu ist die Anwendung eines CT-Algorithmus zur Rekonstruktion der Brennflecke, um Lochblenden-basierte Brennfleckkameras, insbesondere im Bereich unter 100 μm, zu ersetzen. Ein neuer Normteil, EN 12543-6, wurde entworfen, um die Brennfleckmessung im Bereich 100 nm – 20 μm mit hoher Genauigkeit zu ermöglichen. Verschiedene Strichgruppen-Testkörper kommen hier zum Einsatz. Das sind die JIMAPrüfkörper, ein neuer Hochkontrast-Strichgruppentestkörper von YXLON (HiCo) und der neu entwickelte Testkörper NxS. Diese werden vorgestellt. Die Messprozedur für Röhrenhersteller wird auf einer numerischen Fit-Prozedur basieren, die über einen Ringversuch im Projekt validiert wurde. Beide Normen benötigen numerische Auswertealgorithmen zur korrekten Anwendung, die als kommerzielle Software und Public Domain – Software verfügbar gemacht werden. Es wird über die zu erwartenden Standardprozeduren und die erforderliche Hardware zur Anwendung der Normen informiert. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Röntgenröhre KW - Brennfleckmessung KW - Normung PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561029 SP - 1 EP - 10 AN - OPUS4-56102 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David A1 - Jaenisch, Gerd-Rüdiger A1 - Ewert, U. A1 - Bircher, B. A1 - Meli, F. A1 - Sofiienko, A. A1 - Steffen, J. P. A1 - Deresch, A. T1 - EMPIR-Projekt NanoXSpot: Ringversuch zur Untersuchung der neu entwickelten Methoden für die Brennfleckmessung an Röntgenröhren im Mikro- und Nanometerbereich N2 - Im Rahmen des EMPIR-Projektes NanoXSpot (Nanometre X-Ray Focal Spot Measurement) werden rückführbare Messverfahren zur Bestimmung der Brennfleckgröße und -form von Röntgenröhren mit Submikrometerauflösung (100 nm – 20 μm) entwickelt, die die Grundlage für die Erarbeitung eines Standardentwurfes bilden. Der Standardentwurf wird bei CEN TC 138 (Non-destructive testing) WG 1 (Radiographic testing) eingereicht und mit ISO und ASTM harmonisiert. Zur Untersuchung der entwickelten Methoden (Brennfleck-CT, Fit-Prozedur für Strichgruppenkörper) und des im Projekt NanoXSpot neu entworfenen Testkörpers, NxS, wurde ein Ringversuch durchgeführt. Dabei wurde sowohl der angestrebte Überlappungsbereich mit EN 12543 Teil 5 (Messung der effektiven Brennfleckgröße von Mini- und Mikrofokus-Röntgenröhren) und ASTM E 2903 (Standard Test Method for Measurement of the Effective Focal Spot Size of Mini and Micro Focus X-ray Tubes) für Brennflecke >5 μm als auch Brennflecke <5 μm untersucht. Im Mittelpunkt standen dabei Stabilität und Wiederholbarkeit der entwickelten Methoden zur Bestimmung der Brennfleckgröße. In diesem Beitrag werden die Ergebnisse des durchgeführten Ringversuches vorgestellt und diskutiert, um Schlussfolgerungen und Empfehlungen für die Vorbereitung eines erweiterten Ringversuchs mit Partnern und Stakeholdern abzuleiten. T2 - DGZfP-Jahrestagung CY - Kassel, Germany DA - 23.05.2022 KW - Brennfleckmessung KW - Computer-Tomografie KW - EMPIR KW - Normung PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561037 SP - 1 EP - 2 AN - OPUS4-56103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mueller, I. A1 - Memmolo, V. A1 - Tschöke, K. A1 - Moix-Bonet, M. A1 - Möllenhoff, K. A1 - Golub, M. A1 - Sridaran Venkat, R. A1 - Lugovtsova, Yevgeniya A1 - Eremin, A. A1 - Moll, J. T1 - Performance Assessment for a Guided Wave-Based SHM System Applied to a Stiffened Composite Structure N2 - To assess the ability of structural health monitoring (SHM) systems, a variety of prerequisites and contributing factors have to be taken into account. Within this publication, this variety is analyzed for actively introduced guided wave-based SHM systems. For these systems, it is not possible to analyze their performance without taking into account their structure and their applied system parameters. Therefore, interdependencies of performance assessment are displayed in an SHM pyramid based on the structure and its monitoring requirements. Factors influencing the quality, capability and reliability of the monitoring system are given and put into relation with state-of-the-art performance analysis in a non-destructive evaluation. While some aspects are similar and can be treated in similar ways, others, such as location, environmental condition and structural dependency, demand novel solutions. Using an open-access data set from the Open Guided Waves platform, a detailed method description and analysis of path-based performance assessment is presented.The adopted approach clearly begs the question about the decision framework, as the threshold affects the reliability of the system. In addition, the findings show the effect of the propagation path according to the damage position. Indeed, the distance of damage directly affects the system performance. Otherwise, the propagation direction does not alter the potentiality of the detection approach despite the anisotropy of composites. Nonetheless, the finite waveguide makes it necessary to look at the whole paths, as singular phenomena associated with the reflections may appear. Numerical investigation helps to clarify the centrality of wave mechanics and the necessity to take sensor position into account as an influencing factor. Starting from the findings achieved, all the issues are discussed, and potential future steps are outlined. KW - Reliability assessment KW - Ultrasonic Guided Waves KW - Structural Health Monitoring KW - Probability of detection KW - Path-based analysis PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-558853 DO - https://doi.org/10.3390/s22197529 VL - 22 IS - 19 SP - 1 EP - 28 PB - MDPI CY - Basel, Switzerland AN - OPUS4-55885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ewert, U. A1 - Jaenisch, Gerd-Rüdiger A1 - Schumacher, David A1 - Zscherpel, U. A1 - Deresch, A. A1 - Bircher, B. A1 - Meli, F. T1 - Schnelle Messung und tomographische Rekonstruktion von Brennflecken < 5 μm durch Aufnahmen strukturierter Prüfkörper N2 - Im Europäischen EMPIR-Projekt „NanoXSpot“ (Measurement of the focal spot size of Xray tubes with spot sizes down to 100 nm) werden neue Messmethoden für Brennflecke von Röntgenröhren entwickelt. Teil des Projektes ist die Entwicklung eines zur Lochkameramethode äquivalenten Messverfahrens für kleine Brennflecke. ASTM E 1165-20, Annex A, beschreibt die Bestimmung von Brennfleckgrößen aus Kantenprofilen von Lochaufnahmen für Röntgenröhren mit Brennflecken > 50 μm. Es wurde bereits vorgeschlagen über die Analyse der richtungsabhängigen Kantenunschärfe einer Lochblende und anschließender CT-Rekonstruktion die Intensitätsverteilung des Brennflecks äquivalent zur Lochkameraaufnahme zu berechnen. Die Lochkameramethode, wie in EN 12543-2 und ASTM E 1165-20 beschrieben, ist im unteren Größenbereich für Mikrofokusröhren nicht geeignet, da Pinholes < 10 μm schwer zu fertigen sind und lange Belichtungszeiten erwartet werden. Mit Hilfe exakt gefertigter Lochblenden sowie strukturierter Targets mit konvergierenden Strukturen wird der Bereich mit der Single-Shot-CT-Methode auf die Messung von Mikrofokusröhren, alternativ zur Vermessung von Kanten oder Strichgruppenkörpern, erweitert. Die rekonstruierten Brennfleckformen werden mit Kantenund Lochkameraaufnahmen quantitativ verglichen, um die Messgenauigkeit zu bewerten. Außerdem werden CNR und Messzeit bestimmt, um die Wirtschaftlichkeit der Verfahren zu bewerten. T2 - DGZfP-Jahrestagung CY - Online meeting DA - 10.05.2021 KW - Röntgenröhre KW - Brennfleckmessung KW - Prüfkörper KW - Rekonstruktion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561846 SP - 1 EP - 2 AN - OPUS4-56184 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Burgmayer, R. A1 - Bake, Friedrich A1 - Enghardt, L. T1 - Design and Evaluation of a Zero Mass Flow Liner N2 - In this study, the concept of a zero mass flow liner is evaluated. The concept enables impedance control by theinduction of, acoustically actuated, periodic bias flowthrough the facing sheet of the liner. Bymeans of the periodic bias flow, the impedance of the liner is adapted to different grazing flowconditions.The equivalent fluid impedancemodel for perforated plates is modified to account for the effects of periodic bias and grazing flow. A generally applicable optimization routine, using the impedance of the lined surface as a boundary condition in a numeric calculation, is implemented. Based on the results of the optimization, a zero mass flow liner is manufactured and evaluated experimentally. The damping characteristics are assessed in the form of dissipated energy along the lined surface. Prediction and measurements show reasonable agreement. The zero mass flow liner delivers broadband dissipation of high peak value over a range of grazing flow Mach numbers. Under grazing flow, the effect of periodic bias flow is reduced. For a ratio of grazing to bias flow velocities larger than five, no appreciable effect is found. This poses considerable energy requirements on the actuation source for the application in high-Mach-number flow regimes. KW - Zero Massflow Liner KW - Acoustic Damping KW - Liner PY - 2022 DO - https://doi.org/10.2514/1.J062197 SN - 1533-385X SP - 1 EP - 12 PB - AIAA CY - Reston, Va. AN - OPUS4-56410 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haratsu, T. A1 - Neumann, Patrick P. T1 - Simulating a Gas Source Localization Algorithm with Gas Dispersion Produced by Recorded Outdoor Wind N2 - This presentation reports the use of the first gas dispersion simulator capable of generating large wind fluctuation, to test a modification to a gas source localization algorithm and study how the change affects it. Gas source localization at an outdoor environment is a challenging task mainly due to the complexity of the spreading gas caused by the unpredictable nature of constantly changing wind. Therefore, a novel use of outdoor wind in developing a gas source localization system by simulation will be shared. To consider the characteristic of sudden but large and unpredictable changes in wind direction, recorded outdoor wind was used to simulate a realistic outdoor gas dispersion which has been done for the first time. With the use of this simulator, a modification to a mobile robot-based gas source localization algorithm was evaluated. Multiple simulations of the modified and the original algorithm were done to study the effect of the tested modification. The results showed that a small difference in the algorithm can greatly impact the results. From this study, we consider the use of simulation consisting of the necessary traits to evaluate outdoor gas source localization, has the potential to accelerate the development of a reliable localization system. T2 - ROBOT2022: Fifth Iberian Robotics Conference CY - Zaragoza, Spain DA - 23.11.2022 KW - Gas Dispersion Simulator KW - Gas Source Localization KW - Mobile Robot Olfaction KW - Particle Filter PY - 2022 AN - OPUS4-56413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Kotlyar, O. A1 - Schaffernicht, E. A1 - Fan, H. A1 - Matsukura, H. A1 - Ishida, H. A1 - Neumann, Patrick P. A1 - Lilienthal, A. J. ED - Tardioli, D. ED - Matellán, V. ED - Heredia, G. ED - Silva, M. F. ED - Marques, L. T1 - Learning From the Past: Sequential Deep Learning for Gas Distribution Mapping N2 - To better understand the dynamics in hazardous environments, gas distribution mapping aims to map the gas concentration levels of a specified area precisely. Sampling is typically carried out in a spatially sparse manner, either with a mobile robot or a sensor network and concentration values between known data points have to be interpolated. In this paper, we investigate sequential deep learning models that are able to map the gas distribution based on a multiple time step input from a sensor network. We propose a novel hybrid convolutional LSTM - transpose convolutional structure that we train with synthetic gas distribution data. Our results show that learning the spatial and temporal correlation of gas plume patterns outperforms a non-sequential neural network model. T2 - ROBOT2022: Fifth Iberian Robotics Conference CY - Zaragoza, Spain DA - 22.11.2022 KW - Gas Distribution Mapping KW - Spatial Interpolation KW - Sequential Learning KW - Convolutional LSTM PY - 2023 SN - 978-3-031-21061-7 DO - https://doi.org/10.1007/978-3-031-21062-4_15 SP - 178 EP - 188 PB - Springer International Publishing AN - OPUS4-56414 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Learning From the Past: Sequential Deep Learning for Gas Distribution Mapping N2 - To better understand the dynamics in hazardous environments, gas distribution mapping aims to map the gas concentration levels of a specified area precisely. Sampling is typically carried out in a spatially sparse manner, either with a mobile robot or a sensor network and concentration values between known data points have to be interpolated. In this paper, we investigate sequential deep learning models that are able to map the gas distribution based on a multiple time step input from a sensor network. We propose a novel hybrid convolutional LSTM - transpose convolutional structure that we train with synthetic gas distribution data. Our results show that learning the spatial and temporal correlation of gas plume patterns outperforms a non-sequential neural network model. T2 - ROBOT2022: Fifth Iberian Robotics Conference CY - Zaragoza, Spain DA - 22.11.2022 KW - Gas Distribution Mapping KW - Spatial Interpolation KW - Sequential Learning KW - Convolutional LSTM PY - 2022 AN - OPUS4-56415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Haratsu, T. A1 - Sakaue, M. A1 - Matsukura, H. A1 - Neumann, Patrick P. A1 - Ishida, H. ED - Tardioli, D. ED - Matellán, V. ED - Heredia, G. ED - Silva, M. F. ED - Marques, L. T1 - Simulating a Gas Source Localization Algorithm with Gas Dispersion Produced by Recorded Outdoor Wind N2 - This paper reports the use of the first gas dispersion simulator capable of introducing large wind fluctuations into simulations. The proposed simulator enables testing of a modification made to a gas source localization algorithm in a realistic scenario in order to study how the change affects it. Gas source localization in an outdoor environment is a challenging task mainly due to the complexity of the gas spread caused by the unpredictable nature of constantly changing wind. Therefore, a novel use of outdoor wind in developing a gas source localization system by simulation is presented in this paper. To consider the characteristic of sudden but large and unpredictable changes in wind direction, we propose to use recorded outdoor wind to simulate a realistic outdoor gas dispersion which has been done for the first time to the best of our knowledge. With the use of this simulator, we have tested a modification to a mobile robot-based gas source localization algorithm. Multiple simulations of the modified and the original particle filter-based algorithm have been done to study the effect of the tested modification. The results showed that a small difference in the algorithm can greatly impact the results. From this study, we show that the use of simulation consisting of the necessary traits to evaluate outdoor gas source localization, has the potential to accelerate the development of a reliable localization system. T2 - ROBOT2022: Fifth Iberian Robotics Conference CY - Zaragoza, Spain DA - 23.11.2022 KW - Gas Dispersion Simulator KW - Gas Source Localization KW - Mobile Robot Olfaction KW - Particle Filter PY - 2023 SN - 978-3-031-21061-7 DO - https://doi.org/10.1007/978-3-031-21062-4_9 SP - 105 EP - 116 PB - Springer AN - OPUS4-56416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE für die Schienenprüfung N2 - Einführung in DICONDE und deren Verwendung bei der Prüfung verlegter Eisenbahnschienen im Projekt AIFRI. T2 - Projektmeeting AIFRI CY - Online meeting DA - 27.09.2022 KW - DICONDE KW - ZfP KW - I4.0 PY - 2022 AN - OPUS4-55940 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - PREDIS The pre-disposal management of radioactive waste N2 - This presentation summarizes the opbjectives and the progress of the EURATOM project PREDIS (pre-disposal management of radioactive waste) and its workpackage 7 in particular. Focus is on the development of wireless sensors for monitoring radioactive waste packages, measuring radiation, temperature, pressure and humidity. T2 - DigiDecom 2022 CY - Halden, Norway DA - 18.10.2022 KW - Radioactive waste KW - Monitoring KW - Wireless KW - RFID PY - 2022 AN - OPUS4-56321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Imani, A. A1 - Niederleithinger, Ernst T1 - Nondestructive Evaluation of Bridges without Structural Plans for Load Rating Purposes N2 - According to the NBI database, more than 21,000 in-service U.S. bridges lack sufficient structural documentation necessary for analytical load rating. Among these are a significant proportion of older prestressed concrete bridges. Given the lack of documentation on the reinforcing layout, such structures cannot be load rated analytically and are often subject to engineering judgement as the basis for rating. Otherwise, the typical approach for load rating such bridges is to conduct costly proof load testing and destructive probing together with making conservative assumptions. Therefore, any improvement to current practices will benefit DOTs and taxpayers alike. Accurately reconstructed 3D images of the girders to reflect the internal reinforcement could mitigate the need for costly, if not impractical, destructive testing and proof load testing, and help reduce dependency on conservative assumptions. This study examines a comprehensive NDE approach using ultrasonic tomography and GPR to aid in gathering structural information for load rating purposes. Different types of AASHTO and hollow core girders were tested. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasound KW - Radar KW - Bridges KW - Load rating PY - 2022 AN - OPUS4-56356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ehlers, Henrik A1 - Thewes, R. A1 - Pelkner, Matthias T1 - Online Process Monitoring for Additive Manufacturing Using Eddy Current Testing With Magnetoresistive Sensor Arrays N2 - The rising popularity of additive manufacturing processes leads to an increased interest in possibilities and methods for related process monitoring. Such methods ensure improved process quality and increase the understanding of the manufacturing process, which in turn is the basis for stable component quality, e.g., required in the aerospace industry or in the medical sector. For laser powder bed fusion, a handful of process monitoring tools already exist, such as optical tomography, thermography, pyrometry, imaging, or laser power monitoring. Although these tools provide helpful information about the process, more information is required for an accurate in-depth understanding. In this article, advanced approaches in eddy current testing (ET) are combined, such as single wire excitation, magnetoresistive (MR) sensor arrays, and heterodyning to build up a system that can be used for online process monitoring of laser powder bed fusion. In addition to detailed information about the developed ET system and underlying signal processing, the first results of magnetoresistance-basedonline ET during the laser powder fusion process are presented. While producing a step-shaped cuboid, each layer is tested during recoating. Test results show that not only the contours of the topmost layer are detected but also the contours of previous layers covered by powder. At an excitation frequency of 1 MHz, a penetration depth of approx. 400 μm is obtained. To highlight the possibilities of ET for online process monitoring of laser powder bed fusion, results are compared with postexposure images of the integrated layer control system (LCS). KW - Process monitoring KW - Eddy current testing KW - Giant magneto resistance (GMR) KW - Additive manufacturing KW - Laser powder bed fusion PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560881 DO - https://doi.org/10.1109/JSEN.2022.3205177 VL - 22 IS - 20 SP - 19293 EP - 19300 PB - IEEE CY - New York, NY AN - OPUS4-56088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bernhardt, Y. A1 - Császár, L. A1 - Dengiz, N. A1 - Fuchs, M. A1 - Gaal, Mate A1 - Gautzsch, T. A1 - Gohlke, Dirk A1 - Hahn-Jose, T. A1 - Heckel, Thomas A1 - Hillger, W. A1 - Hufschläger, Daniel A1 - Ilse, D. A1 - Kiel, M. A1 - Kornely, M. A1 - Labud, P. A. A1 - Marhenke, T. A1 - Schubert, F. A1 - Sommerhuber, R. A1 - Steinhausen, R. A1 - Szewieczek, A. A1 - Wachter, L. A1 - Waschkies, T. T1 - Characterization and verification of air-coupled ultrasonic probes N2 - This guideline was drafted following and complementing the norm ISO 22232-2:2020(E) to include air-coupled ultrasonic transducers. This document specifies the characteristics of probes used for non-destructive air-coupled ultrasonic testing with center frequencies above 20 kHz, with focusing or without focusing means. KW - Air-coupled ultrasound KW - Ultrasonic testing KW - Guideline KW - Probe KW - Characterization PY - 2022 SN - 978-3-947971-26-8 VL - Guideline US 08 SP - 1 EP - 23 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Edition September 2022 AN - OPUS4-56228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krankenhagen, Rainer T1 - Comment on "Sizing the depth and width of ideal delaminations using modulated photothermal radiometry" [J. Appl. Phys. 131, 085106 (2022)] N2 - Comment on the article "Sizing the depth and width of ideal delaminations using modulated photothermal radiometry" by Agustín Salazar and Arantza Mendioroz, Journal of Applied Physics 131, 085106 (2022, https://doi.org/10.1063/5.0085178). KW - Ideal delamination KW - Modulated photothermal radiometry KW - Delamination depth KW - Delamination width PY - 2022 DO - https://doi.org/10.1063/5.0107603 VL - 132 SP - 1 PB - AIP CY - Melville, NY AN - OPUS4-56261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Schadensrekonstruktion mittels geführter Wellen in Stahlplatten N2 - Ein Hauptziel der zerstörungsfreien Prüfung und der Strukturüberwachung (engl. Structural Health Monitoring - SHM) mit Ultraschallwellen ist die Charakterisierung von Schäden in Bauteilen. In vielen schalenförmigen Bauteilen, wie zum Beispiel Rohrleitungen, Laminaten und Platten, breitet sich der Ultraschall in Form geführter Wellen aus. Zwar erlauben geführte Wellen eine großflächige Prüfung durch das langsame Abklingen der Wellen. Jedoch breiten sich die Wellen in verschiedenen dispersiven Moden aus, was die Analyse der vom Schaden erzeugten Reflexionen erschwert. Eine Möglichkeit, die Messsignale zu interpretieren, um Schäden zu charakterisieren, ist der direkte Vergleich mit einem Simulationsmodell. Die Rekonstruktion des Schadens stellt ein inverses Problem dar. Das inverse Problem kann als Optimierungsproblem formuliert werden. Für die Optimierung werden mehrere Vorwärtsrechnungen gebraucht, um das Schadensmodell an die Messdaten anzupassen. Aufgrund der kurzen Wellenlängen von Ultraschallwellen sind klassische Methoden für die Vorwärtsrechnung, wie z.B. die Finite Elemente Methode (FEM), rechenintensiv. Eine Möglichkeit den Rechenaufwand zu reduzieren, bietet die Approximation der Wellenausbreitung mittels der semi-analytischen Scaled Boundary Finite Element Method (SBFEM). Frühere Untersuchungen haben gezeigt, dass die benötigten Freiheitsgrade im Vergleich zur FEM wesentlich geringer sind [1]. Im Beitrag wird eine Optimierung basierend auf einem Gradientenverfahren in Kombination mit der SBFEM vorgestellt und an verschiedenen Schadenstypen in 2D-Querschnittsmodellen von Stahlplatten getestet. Der Gradient des Vorwärtsmodells wird durch Algorithmisches Differenzieren berechnet, wodurch eine genaue und schnelle Optimierung ermöglicht wird. Es werden Untersuchungen zum inversen Problem und das Finden einer geeigneten Zielfunktion präsentiert. Es wird verdeutlicht, dass der entwickelte Algorithmus robust gegenüber von Rauscheinflüssen ist. In diesen Untersuchungen werden zunächst „Messdaten“ aus unabhängigen Simulationen verwendet [2]. Erste Schritte für die experimentelle Validierung und Erweiterung auf 3D Modelle werden anschließend vorgestellt. T2 - Doktorandenworkshop in Kloster Lehnin CY - Kloster Lehnin, Germany DA - 19.10.22 KW - SBFEM KW - Zerstörungsfreie Prüfung KW - Structural Health Monitoring KW - Ultraschallwellen PY - 2022 AN - OPUS4-56551 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yagdjian, H. A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias A1 - Gurka, M. T1 - Application of the thermal shock response spectrum (TSRS) methodology to various forms of heat sources by pulse thermography and comparison by using a rotating line scan contour search algorithm N2 - In this paper, we propose a novel contour search algorithm (CSA) for image processing. Its efficacy is evaluated through a comparative analysis with established techniques such as Canny Edge and Snakes: Active contour models, utilizing infrared thermography (IRT) images. Based on the new CSA, we investigate the influence of different pulse shapes on the IRT post-processing methodology, particularly focusing on the thermal shock response spectrum (TSRS), using two different heat sources: xenon flash lamps and a laser. Moreover, this allows for a more precise quantitative comparison of the TSRS with existing IRT post-processing techniques, including pulse phase thermography and thermal signal reconstruction, concerning the detection of defects in composite materials, particularly in carbon fiber-reinforced polymer. A quantitative comparison was performed using the Tanimoto criterion and signal-to-noise ratio. A more detailed analysis is conducted to identify inherent limitations and potential benefits of the new TSRS methodology. We further investigate and experimentally confirm our previous finding on the qualitative correlation between the one-dimensional thermal N-layer model and test data from the TSRS optimization process for defect determination. This correlation can eliminate the time-consuming optimization step, making TSRS a more attractive alternative to common IRT methods and enhancing the quantitative description of defects. KW - Thermography KW - Non-destructive testing KW - NDT KW - Defect identification KW - Laser KW - Contour search PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615056 DO - https://doi.org/10.1063/5.0232015 SN - 1089-7550 VL - 136 IS - 175101 SP - 1 EP - 20 PB - AIP Publishing AN - OPUS4-61505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaudhuri, Somsubhro A1 - Stamm, Michael A1 - Lapšanská, Ivana A1 - Lançon, Thibault A1 - Osterbrink, Lars A1 - Driebe, Thomas A1 - Hein, Daniel A1 - Harendt, René T1 - Infrared Thermography of Turbulence Patterns of Operational Wind Turbine Rotor Blades Supported With High‐Resolution Photography: KI‐VISIR Dataset N2 - With increasing wind energy capacity and installation of wind turbines, new inspection techniques are being explored to examine wind turbine rotor blades, especially during operation. A common result of surface damage phenomena (such as leading edge erosion) is the premature transition of laminar to turbulent flow on the surface of rotor blades. In the KI-VISIR (Künstliche Intelligenz Visuell und Infrarot Thermografie—Artificial Intelligence-Visual and Infrared Thermography) project, infrared thermography is used as an inspection tool to capture so-called thermal turbulence patterns (TTPs) that result from such surface contamination or damage. To complement the thermographic inspections, high-resolution photography is performed to visualise, in detail, the sites where these turbulence patterns initiate. A convolutional neural network (CNN) was developed and used to detect and localise turbulence patterns. A unique dataset combining the thermograms and visual images of operational wind turbine rotor blades has been provided, along with the simplified annotations for the turbulence patterns. Additional tools are available to allow users to use the data requiring only basic Python programming skills. KW - Thermography KW - Thermografie KW - Wind energy KW - Leading edge erosion KW - KI PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615772 DO - https://doi.org/10.1002/we.2958 IS - e2958 SP - 1 EP - 9 PB - Wiley AN - OPUS4-61577 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Fibre Optic Sensors (Division 8.6) N2 - Fiber optic sensing technology being researched and developed at BAM and its numerous applications/ use cases is presented briefly after a short introductory part on the fundamentals of (distributed) fiber optic sensing. T2 - BAM - RCNDE (UK) Webinar CY - Online meeting DA - 13.11.2024 KW - Distributed fiber optic sensing KW - Structural health monitoring KW - Condition monitoring KW - DAS KW - Embedded fiber optic sensors PY - 2024 AN - OPUS4-61643 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantiative spatial chloride analysis using libs and µXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, Frankreich DA - 25.08.2024 KW - Durability KW - Chloride ingress KW - LIBS KW - µXRF KW - Nondestructive testing KW - Imaging PY - 2024 SP - 1 EP - 9 AN - OPUS4-61664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Krebber, Katerina T1 - Suppression of Rayleigh fading induced errors in φOTDR by different pulse widths for improving the reliability of civil infrastructure monitoring N2 - Rayleigh fading is a widely observed phenomenon in the many fields, such as wireless communication and optical imaging. It is also the main factor limiting the performance of the phase-sensitive optical time domain reflectometry (φOTDR). The low SNR at the fading points results in a large measurement error, severely affecting the reliability of civil infrastructure monitoring. The proposed method involves changing the pulse width during measurements to suppress the impact of fading. Experimental result shows that the number of fading points is greatly reduced by ∼ 96 % and the measurement error is reduced by more than 5 times. Unlike existing methods, this approach requires no hardware modifications, making it applicable to almost all current phase-based φOTDR systems. The versatility and effectiveness of this method make it an excellent candidate for infrastructure monitoring and related fields. KW - Distributed fiber sensing KW - Optical fiber sensing KW - Phase-sensitive optical time domain reflectometry KW - Infrastructure monitoring KW - Rayleigh fading PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614208 DO - https://doi.org/10.1016/j.optlastec.2024.111927 SN - 1879-2545 VL - 181 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-61420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yagdjian, H. A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Gurka, M. T1 - Optimization of thermal shock response spectrum as infrared thermography post-processing methodology using Latin hypercube sampling and analytical thermal N-layer model N2 - In this work, we continue to develop and investigate the Thermal Shock Response Spectrum (TSRS) method as an alternative data processing method for infrared thermography (IRT). We focus on improving the current TSRS algorithm and present an optimization methodology for finding the optimal thermal Q-factor and characteristic frequency pair, which is based on the widely applied random sampling method. We show the qualitative relationship between the determined optimal characteristic frequency and the corresponding maximum difference in diffusion length between reference and defective models, as calculated by selecting a specific one-dimensional thermal N-layer model. The investigations were performed on an inhomogeneous plate made of carbon fiber reinforced polymer (CFRP) with artificial square defects at different depths. Furthermore, two different heat sources were used: a xenon flash lamp and a laser. These sources are not only distinct by their underlying physics but also generate inherently different pulse shapes. To quantitatively estimate the contrast between defect and non-defect areas, and to compare these results with commonly used infrared thermography (IRT) data postprocessing methods such as Pulse Phase Thermography (PPT) and Thermographic Signal Reconstruction (TSR), the Tanimoto criterion (TC) and signal-to-noise ratio (SNR) were used. KW - infrared thermography KW - Composite materials KW - TSRS optimization KW - Defect identification KW - Heat source shape KW - N-layers model KW - Latin Hypercube Sampling PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614283 DO - https://doi.org/10.1016/j.infrared.2024.105582 SN - 1350-4495 VL - 143 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-61428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lecompagnon, Julien T1 - Super-Resolution Thermografie - Defektauflösung jenseits klassischer Limits N2 - Die laserbasierte aktive thermografische Prüfung als berührungslose Methode der zerstörungsfreien Werkstoffprüfung basiert auf der aktiven Erwärmung des Testobjekts (OuT) und Messung des resultierenden Temperaturanstiegs mit einer Infrarotkamera. Dadurch bedingt können systematische Abweichungen vom vorhergesagten Erwärmungsverhalten Aufschluss über dessen innere Struktur geben. Jedoch ist das Auflösungsvermögen für innenliegende Defekte durch die diffusive Natur der Wärmeleitung in Festkörpern begrenzt. Thermografische Super-Resolution (SR)-Methoden zielen darauf ab, diese Limitation durch die Kombination mehrerer Messungen mit jeweils unterschiedlicher strukturierter Erwärmung und mathematischer Optimierungsmethoden zu überwinden. Nachdem die Methode bisher experimentell fast ausschließlich auf eindimensionale Messbereiche (ROIs) beschränkt war, zielt diese Arbeit auf eine Erweiterung zur Prüfung zweidimensionaler ROIs mit arbiträren Defektverteilungen bei erträglicher experimenteller Komplexität ab. Ziel ist es, durch die Weiterentwicklung des Technologie-Reifegrades (TRL) den Technologietransfer zur industriellen Anwendung zu ermöglichen. KW - Thermografie KW - Laser KW - ZfP KW - Super-Resolution KW - DLP KW - DMD PY - 2024 UR - https://www.dgzfp.de/wp-content/uploads/2024/10/ZfP-Magazin-191.pdf SN - 1616-069X VL - 191 SP - 42 EP - 46 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-61366 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lengas, Nikolaos A1 - Müller, Karsten A1 - Schlick‐Hasper, Eva A1 - Neitsch, Marcel A1 - Johann, Sergej A1 - Zehn, Manfred W. T1 - Drop Test Simulation of Packaging for Dangerous Goods: An Investigation of Appropriate Drop Height Adjustment in Case of Deviating Packaging Gross Mass N2 - In the approval process of dangerous goods packagings, drop tests onto a flat, essentially unyielding surface are used to assess resistance against mechanical damage. International adopted regulations like ADR and RID define filling good dependent drop heights and filling degrees whilst the user needs to define the maximum gross mass to be tested and approved. Maximum packaging gross mass is defined conservatively and not reached in practice. To meet the defined gross mass in testing, using additives is permitted. However, in some cases, additives are not desirable due to packaging design or filling substance properties. This leads to deviations from the initial gross mass definition. Hence, a certain drop height adjustment is necessary to achieve the required impact loading. Laboratories frequently adjust drop height assuming a perfectly elastic collision that is inaccurate. Appropriate adjustment is not trivial due to energy conversion processes, for example, plastic deformation. In this work, a test stand KW - Corrugated fibreboard box KW - Dangerous goods packagings KW - Drop test KW - Impact target KW - Mechanical response KW - Structural dynamics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614138 DO - https://doi.org/10.1002/pts.2858 SP - 1 EP - 18 PB - Wiley AN - OPUS4-61413 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael ED - Deschermeier, Regina ED - Bünger, Lars ED - Schüür, Jens T1 - Good practice für digitale Kalibrierscheine von Temperatur- und Feuchtemessgrößen N2 - Der digitale Kalibrierschein (DCC) enthält alle Informationen eines herkömmlichen Kalibrierscheins in maschinenlesbarer und möglichst auch -interpretierbarer Form, um eine Automatisierung des Qualitätsmanagements und der metrologischen Rückführbarkeit in den Laboren und im industriellen Messwesen zu ermöglichen. Neben den allgemeinen Anforderungen, z.B. aus ISO/IEC 17025, gibt es spezifische Anforderungen bezüglich der Messgrößen und der Kalibrierverfahren, die auch in digitalen Ergebnisberichten erfüllt sein müssen. Innerhalb des DKD Fachausschusses für Temperatur und Feuchte werden derzeit good practice Empfehlungen erarbeitet, um zu definieren, wie genau diese Anforderungen im Rahmen des DCC erfüllt werden sollten. Anhand der Temperaturskala und des Kalibriermediums werden zwei dieser good practices hier beispielhaft erläutert. Außerdem wird eine Übersicht über die bereits definierten spezifischen refType-Attribute für Temperatur- und Feuchtemessgrößen gegeben. T2 - TEMPERATUR 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Digital Calibration Certificate KW - Digital certificates KW - Digital Metrology KW - QI-Digital KW - Calibration PY - 2024 UR - https://www.temperatur.ptb.de/startseite SP - 145 EP - 151 AN - OPUS4-61923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Good practice definitions for DCCs on temperature- and humidity quantities N2 - Automation in metrological traceability of measurements bears high potential for a more effective quality management with less human interaction and reduced risks from manual data processing. However, this can only be achieved, if the metrological data from the calibration service is provided in a machine-readable and machine-interpretable format. With the provision of an XML-schema for digital calibration certificates (DCCs), PTB has defined a comprehensive frame for machine-readable reports that is applicable to calibrations of arbitrary quantities and methods. In order to increase the interoperability of DCCs, further harmonization needs to be established, especially within the communities of specific measurement quantities. This allows for a straight-forward automation in the processing of DCCs independent from the issuing laboratory. Recently, the German Calibration Service (DKD) has started to compile quantity-specific as well as overarching good practice definitions for DCCs in its various technical committees. The committee for temperature and humidity quantities set the focus on good practice for calibrations according to its guidelines DKD-R 5-1 for resistance thermometers (e.g. Pt100) and DKD-R 5-8 for hygrometers for the direct measurement of relative humidity, first. Here, for several specific expressions, e.g. the used temperature scales (e.g. ITS-90 vs. thermodynamic temperature), the impact of hysteresis and self-heating or the calibration medium used, related XML code implementations are defined and tested. Another important aspect to achieve machine-interpretability of information in a DCC are refType definitions. RefTypes are key semantic providing attributes that are used in the XML code if no unique structure is available in the DCC scheme for a particular information that should still be associated with a specific meaning. Hence, they represent “bookmarks” for the algorithms interpreting good practice DCCs and therefore it is vital that they have a fixed wording. For the case of temperature and humidity calibrations, several refType denotations together with their meanings and allowed locations in the DCC-schema were defined, respectively. These refType definitions will be available in an online refType repository that is hosted by the DKD and can be incorporated into good practice DCCs for validation. The good practice definitions for temperature and humidity DCCs introduced in this contribution will be thoroughly described and published in an open access DKD expert report that is also equipped with validated DCC templates for most common calibration items and procedures. Since most of the added values of an automated metrological traceability are provided on the receiving side of DCCs, specific use cases are currently acquired for temperature and humidity calibrations, respectively. These pilot applications are especially intended to demonstrate the potential of DCC utilization for the industrial metrology and quality management. T2 - IMEKO 2024 XXIV World Congress CY - Hamburg, Germany DA - 26.08.2024 KW - Digital Calibration Certificate KW - QI-digital KW - Digital Metrology KW - Calibration KW - Temperature quantities PY - 2024 UR - https://www.imeko2024.org/home AN - OPUS4-61870 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yagdjian, H. T1 - Application of the Thermal Shock Response Spectrum (TSRS) methodology to various forms of heat sources by impulse thermography N2 - In this paper, we investigate the influence of different heat source pulse shapes by Infrared impulse thermography (IRT) on the results of the thermal shock response spectrum (TSRS) methodology. TSRS is a new alternative approach for evaluating impulse thermography (IRT) data based on an analogy to Shock Response Spectrum (SRS) analysis (ISO 18431) for mechanical systems. It allows processing the entire recorded signal without truncating the saturated thermogram, as in pulse-phase thermography (PPT) or thermal signal reconstruction (TSR). For this purpose, we use a widespread halogen lamp as heat source as well as laser spot. The laser source enables not only to generate a precise shape of the pulse, but also to heat a specific area of the sample uniformly. This makes it possible to suppress influences of lateral fluxes due to uneven distribution of the excitation source on the surface of the specimen and leads to improved results. In order to quantitatively compare the results and to investigate the possible influence of the source shape on the TSRS, the Tanimoto criterion and the signal-to-noise ratio (SNR) were applied to the region of interest (ROI) of the carbon fiber reinforced polymer (CFRP) laminate with artificial defects as defect detectability criterion. T2 - Jahrestaung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Thermal shock response KW - Laser KW - ZfP KW - Post-processing KW - Thermografie PY - 2024 AN - OPUS4-60158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Pulskompression für luftgekoppelte Ultraschallprüfung mit Ferroelektret- und thermoakustischen Wandlern N2 - Die größten Vorteile der luftgekoppelten Ultraschallprüfung sind: die berührungslose Prüfung und der Verzicht auf ein flüssiges Koppelmittel. Allerdings weisen die meisten luftgekoppelten Prüfszenarien ein sehr geringes Signal-zu-Rausch-Verhältnis (SNR) auf und die Pegel, die von luftgekoppelten Ultraschallwandlern realisiert werden, sind um mehrere Größenordnungen kleiner. Da diese Herausforderung auch in anderen Disziplinen wie bspw. der Radartechnik existiert und dort ebenfalls eine entscheidende Rolle spielt, wurde die dort eingesetzte Pulskompression auf die physikalischen Gegebenheiten der luftgekoppelten Ultraschallprüfung angepasst und angewandt. Dieser Beitrag präsentiert die Ergebnisse von zwei Versuchsaufbauten: 1) ein thermoakustischer Sender und ein optisches Mikrofon und 2) ein Paar Ferroelektret-Wandler als Sender und Empfänger. Aufgrund der physikalischen Randbedingungen wurden unipolare Kodierungen verwendet. Die Verwendung von unipolaren Kodes zur Modulation der Anregungssignale stellt dabei eine neue Methode dar, die so die Pulskompression für Ferroelektret- und thermoakustische Wandler ermöglichen soll. Die Anwendung der Pulskompression auf die Kombination aus thermoakustischem Sender und optischem Mikrofon konnte das Signal-zu-Rausch-Verhältnis um bis zu 15 dB und für die Ferroelektret-Wandler um bis zu 23 dB erhöhen. T2 - DAGA CY - Hannover, Germany DA - 19.03.2024 KW - Pulskompression KW - Luftgekoppelter Ultraschall KW - Ferroelektrete KW - Thermoakustik PY - 2024 AN - OPUS4-60168 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Wernicke, Pascal A1 - Hufschläger, Daniel T1 - Pulskompression für luftgekoppelte Ultraschallprüfung mit Ferroelektret- und thermoakustischen Wandlern N2 - Die größten Vorteile der luftgekoppelten Ultraschallprüfung sind: die berührungslose Prüfung und der Verzicht auf ein flüssiges Koppelmittel. Allerdings weisen die meisten luftgekoppelten Prüfszenarien ein sehr geringes Signal-zu-Rausch-Verhältnis (SNR) auf und die Pegel, die von luftgekoppelten Ultraschallwandlern realisiert werden, sind um mehrere Größenordnungen kleiner. Da diese Herausforderung auch in anderen Disziplinen wie bspw. der Radartechnik existiert und dort ebenfalls eine entscheidende Rolle spielt, wurde die dort eingesetzte Pulskompression auf die physikalischen Gegebenheiten der luftgekoppelten Ultraschallprüfung angepasst und angewandt. Dieser Beitrag präsentiert die Ergebnisse von zwei Versuchsaufbauten: 1) ein thermoakustischer Sender und ein optisches Mikrofon und 2) ein Paar Ferroelektret-Wandler als Sender und Empfänger. Aufgrund der physikalischen Randbedingungen wurden unipolare Kodierungen verwendet. Die Verwendung von unipolaren Kodes zur Modulation der Anregungssignale stellt dabei eine neue Methode dar, die so die Pulskompression für Ferroelektret- und thermoakustische Wandler ermöglichen soll. Die Anwendung der Pulskompression auf die Kombination aus thermoakustischem Sender und optischem Mikrofon konnte das Signal-zu-Rausch-Verhältnis um bis zu 15 dB und für die Ferroelektret-Wandler um bis zu 23 dB erhöhen. T2 - DAGA CY - Hannover, Germany DA - 19.3.2024 KW - Pulskompression KW - Luftgekoppelter Ultraschall KW - Ferroelektrete KW - Thermoakustik PY - 2024 UR - https://pub.dega-akustik.de/DAGA_2024/ SP - 1580 EP - 1583 AN - OPUS4-60169 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - New methods of thermographic super resolution with structured laser heating N2 - Thermographic NDT is based on the interaction of thermal waves with inhomogeneities. The propagation of thermal waves from the heat source to the inhomogeneity and to the detection surface according to the thermal diffusion equation leads to the fact that two closely spaced defects can be incorrectly detected as one defect in the measured thermogram. In order to break this spatial resolution limit (super resolution), the combination of spatially structured heating and numerical methods of compressed sensing can be used. The improvement of the spatial resolution for defect detection then depends in the classical sense directly on the number of measurements. Current practical implementations of this super resolution detection still suffer from long measurement times, since not only the achievable resolution depends on performing multiple measurements, but due to the use of single spot laser sources or laser arrays with low pixel count, also the scanning process itself is quite slow. With the application of most recent high-power digital micromirror device (DMD) based laser projector technology this issue can now be overcome. Our studies deal with the application of fully 2D-structured DMD-based excitation and subsequent super-resolution-based defect reconstruction. We analyze the influence of different testing parameters, like the number of measurements or the white content of the excitation pattern. Furthermore, we have dealt with the choice of parameters in the reconstruction that have an influence on the underlying minimization problem in terms of compressed sensing. Finally, the results of the super resolution reconstruction are compared with the results based on conventional thermographic testing methods. T2 - 20th World Conference on Non-Destructive Testing (WCNDT) CY - Incheon, Korea DA - 27.05.2024 KW - Thermography KW - Laser KW - NDT KW - Super-Resolution KW - DLP KW - DMD PY - 2024 AN - OPUS4-60171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - New options for finding defects on and below the surface using structured laser thermography N2 - In infrared thermography, the interaction of the heat flow with the internal geometry or inhomogeneities in a sample and their effect on the transient temperature distribution is used, e.g., to detect defects non-destructively. An equivalent way of describing this is the propagation of thermal waves inside the sample. Although thermography is suitable for a wide range of inhomogeneities and materials, the fundamental limitation is the diffuse nature of thermal waves and the need to measure their effect radiometrically at the sample surface only. The crucial difference between diffuse thermal waves and propagating waves, as they occur, e.g., in ultrasound, is the rapid degradation of spatial resolution with increasing defect depth. This degradation usually limits the applicability of thermography for finding small defects on and below the surface. A promising approach to improve the spatial resolution and thus the detection sensitivity and reconstruction quality of the thermographic technique lies in the shaping of these diffuse thermal wave fields using structured laser thermography. Some examples are: • Narrow crack-like defects below the surface can be detected with high sensitivity by superimposing several interfering thermal wave fields, • Defects very close to each other can be separated by multiple measurements with varying heating structures, • Defects at different depths can be distinguished by an optimized temporal shaping of the thermal excitation function, • Narrow cracks on the surface can be found by robotic scanning with focused laser spots. We present the latest results of this technology obtained with high-power laser systems and modern numerical methods. T2 - 20th World Conference on Non-Destructive Testing (WCNDT) CY - Incheon, Korea DA - 27.05.2024 KW - Thermography KW - Laser KW - NDT KW - Super-Resolution KW - DLP KW - DMD PY - 2024 AN - OPUS4-60172 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kowalski, Kurt A1 - Hulshoff, S.J. A1 - Ströer, P. A1 - Withag, J. A1 - Genot, A. A1 - Morgans, A.S. A1 - Bake, Friedrich A1 - Venner, K. A1 - Sanders, M.P.J. A1 - Hirschberg, Lionel T1 - Entropy-patch choked-nozzle interaction: quasi-steady-modeling-regime limits probed N2 - Indirect combustion noise due to the interaction of flow inhomogeneities with a choked combustion-chamber exit is an important cause of combustion instability in solid rocket motors. Moreover, it is believed to be an issue in electrical-power generation turbines and aero-engines. If these flow inhomogeneities are essentially characterized by the fluid having a locally appreciablydifferent thermodynamic state, the acoustic response engendered by its interaction with the combustion-chamber exit is commonly referred to as entropy noise. In this paper, dedicated numerical-simulation results of entropy-patch choked-nozzle interactions are presented. Two types of entropy patches were considered: rectangular slugs and circular spots. Moreover, analytical-model-based analysis, of said simulation results, is presented. Based on said analysis, the authors posit the existence of three modeling regimes: the quasi-steady-modeling regime, the blended-physical-effects regime, and the inertial-modeling regime. T2 - 30th AIAA/CEAS Aeroacoustics Conference (2024) CY - Rome, Italy DA - 04.06.2024 KW - Entropy-Nozzle Interaction KW - Indirect Combustion Noise KW - Entropy Noise PY - 2024 SN - 978-1-62410-720-7 DO - https://doi.org/10.2514/6.2024-3113 SP - 1 EP - 23 AN - OPUS4-60174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pavasarytė, Lina A1 - Azevedo do Nascimento, Allana A1 - Cysne Barbosa, Ana Paula A1 - Trappe, Volker A1 - Melo, Daniel T1 - Effects of particle size and particle concentration of poly (ethylene-co-methacrylic acid) on properties of epoxy resin N2 - Self-healing polymers have been developed to improve durability and reduce costs associated with maintenance during service. The addition of thermoplastics to thermosets to produce mendable polymers appears as a promising selfhealing technique. In this study, poly (ethylene-co-methacrylic acid) (EMAA) was added to epoxy resin and the effects of EMAA addition on epoxy properties were evaluated. Specimens with two different contents of thermoplastic and particles sizes were manufactured. A two-level full factorial experimental design was used to evaluate the effect of particle size and particle content on properties of epoxy modified with addition of EMAA. Tensile tests and dynamic mechanical analysis (DMA) were used and the evaluated responses were tensile strength, modulus of elasticity, and glass transition temperature (Tg). X-ray computed tomography (XCT) was used to investigate particle size and concentration after manufacturing. It was found that the particle concentration has greater effects on stress–strain behavior of epoxy while Tg was not significantly affected by neither of the analyzed entrance variables. KW - Fracture KW - Self-healing KW - Epoxy KW - Thermoplastic PY - 2024 DO - https://doi.org/10.1002/app.55677 SN - 0021-8995 SP - 1 EP - 14 PB - Wiley online library AN - OPUS4-60205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Distributed fiber optic sensing for monitoring of underground facilities N2 - Distributed fiber optic sensing (DFOS) technique is a promising and robust non-destructive testing tool that can seamlessly acquire environmental conditions over large scales. Therefore, it has found extensive applications in structural health monitoring. Its appeal for monitoring underground facilities lies in the intrinsic properties of the optical fiber, such as immunity to magnetic interference, small size, chemical inertia, etc. This paper provides a concise overview of DFOS applications in underground facility monitoring. Following a brief introduction to the working principle of the DFOS technique, various examples are provided to demonstrate how distributed fiber sensors contribute to monitoring underground facilities. The paper presents unpublished field test results with an emphasis in the energy sector, including monitoring gas storage facilities, geothermal reservoir exploration, and ground movement detection. Furthermore, the paper identifies several directions for enhancing the DFOS system. T2 - SPIE Photonics Europe CY - Strasbourg, France DA - 07.04.2024 KW - Underground gas storage KW - Distributed fiber sensing KW - Geothermal borehole KW - Ground movement KW - Leakage detection KW - Structure health monitoring PY - 2024 AN - OPUS4-60146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Distributed fiber optic sensing for monitoring of underground facilities N2 - Distributed fiber optic sensing (DFOS) technique is a promising and robust non-destructive testing tool that can seamlessly acquire environmental conditions over large scales. Therefore, it has found extensive applications in structural health monitoring. Its appeal for monitoring underground facilities lies in the intrinsic properties of the optical fiber, such as immunity to magnetic interference, small size, chemical inertia, etc. This paper provides a concise overview of DFOS applications in underground facility monitoring. Following a brief introduction to the workingbnprinciple of the DFOS technique, various examples are provided to demonstrate how distributed fiber sensors contribute to monitoring underground facilities. The paper presents unpublished field test results with an emphasis in the energy sector, including monitoring gas storage facilities, geothermal reservoir exploration, and ground movement detection. Furthermore, the paper identifies several directions for enhancing the DFOS system. T2 - SPIE Photonics Europe CY - Strasbourg, France DA - 07.04.2024 KW - Structure health monitoring KW - Geothermal borehole KW - Distributed fiber optic sensing KW - Ground movement KW - Leakage detection PY - 2024 DO - https://doi.org/10.1117/12.3023571 SN - 0277-786X VL - 13001 SP - 1 EP - 10 PB - SPIE AN - OPUS4-60384 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel A1 - Kunji Purayil, Sruthi Krishna A1 - Lecompagnon, Julien A1 - Hassenstein, Christian A1 - Ziegler, Mathias T1 - Robotergestützte 3D-Scans und Laserthermografie zur Prüfung an komplexen Bauteilen auf Risse N2 - Die Integration von Automation und Robotik in die Prüfprozesse ermöglicht die Untersuchung komplexer Bauteile. Diese Studie präsentiert die robotergestützte Laserthermografie, um Risse in solchen Bauteilen zu identifizieren und analysieren. Diese Technik ermöglicht die automatisierte Rissprüfung welche im Vergleich zur Farbeindringprüfung auf viele, meist manuelle, Arbeitsschritte sowie die notwendigen Chemikalien verzichtet. Zusätzlich wird ein automatisiertes Einscannen der Bauteile mithilfe eines Linienscanners vorgestellt. Dieser Schritt ermöglicht eine detaillierte 3D-Rekonstruktion der Bauteilgeometrie und ermöglicht eine einfache Korrektur von Abweichungen in der Bauteilaufnahme und eröffnet Möglichkeiten zur adaptiven Bahnplanung bei Bauteilverformungen. Die Rückprojektion der gefundenen Risse auf die Oberfläche des Bauteils kann automatisiert erfolgen. Dieser Schritt erlaubt nicht nur die Identifikation der Risse, sondern auch eine genauere Analyse ihrer Geometrie und Lage am Bauteil. Die Kombination von robotergestützter Laserthermografie, automatisiertem 3DScanning und Rückprojektion der Risse auf die Bauteiloberfläche eröffnet neue Möglichkeiten in der zerstörungsfreien Prüfung von komplexen Bauteilen und erweitert damit mögliche Anwendungsfelder. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - ZFP4.0 KW - Automatisierung KW - Thermografie KW - Laser KW - Roboter PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604811 UR - https://www.ndt.net/?id=29520 VL - 182 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60481 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Gottlieb, Cassian A1 - Kapteina, Gesa A1 - Wilsch, Gerd A1 - Millar, Steven A1 - Reichling, Kenji T1 - Neues DGZfP-Merkblatt B14: Quantifizierung von Chlorid in Beton mittels LIBS N2 - Bei der Erhaltung von Stahlbetonbauwerken ist der Chloridgehalt im Beton ein wichtiger Parameter zur Festlegung geeigneter Instandsetzungsmaßnahmen. Die bisher etablierten Verfahren basieren auf der nasschemischen Analyse einer Probe, Bohrmehl oder aufgemahlener Segmente eines Bohrkerns. Das Verfahren liefert einen Chloridgehalt je Tiefensegment, was mit einer starken Homogenisierung der Probe einhergeht, wodurch detaillierte Informationen zu Chloridunterschieden im Millimeterbereich verloren gehen. Eine alternative Methode ist die laserinduzierte Plasmaspektroskopie (LIBS), die nicht nur die quantitative ortsaufgelöste Bestimmung des Chloridgehalts im Bezug zur Zementmasse ermöglicht, sondern auch simultan detaillierte Informationen über die Verteilung vieler anderer chemischer Elemente liefert. Die räumliche Auflösung liegt in der Regel im Bereich von einigen Millimetern, kann aber bei Bedarf auf 0,1 mm oder weniger erhöht werden. Das neue Merkblatt B14 „Quantifizierung von Chlorid in Beton mit der laserinduzierten Plasmaspektroskopie (LIBS)“ der Deutschen Gesellschaft für Zerstörungsfreie Prüfungen (DGZfP) regelt und vereinheitlicht erstmals die zuverlässige und reproduzierbare Ermittlung des Chloridgehalts mit LIBS. In diesem Beitrag wird das Merkblatt vorgestellt und anhand praktischer Anwendungsbeispiele das Potenzial von LIBS für Fragestellungen in der Betonerhaltung verdeutlicht. KW - LIBS KW - Chlor KW - Chlorid KW - Beton KW - Bauwerksdiagnostik PY - 2024 DO - https://doi.org/10.1002/best.202400014 SP - 1 EP - 7 AN - OPUS4-60005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Nondestructive defect characterization using full-frame spatially structured super resolution laser thermography N2 - Die laserbasierte aktive thermografische Prüfung als berührungslose Methode der zerstörungsfreien Werkstoffprüfung (NDT) basiert auf der aktiven Erwärmung des Testobjekts (OuT) und Messung des resultierenden Temperaturanstiegs mit einer Infrarotkamera. Dadurch bedingt können systematische Abweichungen vom vorhergesagten Erwärmungsverhalten Aufschluss über dessen innere Struktur geben. Jedoch ist das Auflösungsvermögen für innenliegende Defekte durch die diffusive Natur der Wärmeleitung in Festkörpern begrenzt. Thermografische Super-Resolution (SR)-Methoden zielen darauf ab, diese Limitation durch die Kombination mehrerer Messungen mit jeweils unterschiedlicher strukturierter Erwärmung und mathematischer Optimierungsmethoden zu überwinden. Zur Rekonstruktion innerer Defekte mithilfe thermografischer SR-Rekonstruktionsmethodik wird für die Gesamtheit mehrerer Messungen ein schlecht gestelltes und stark regularisiertes inverses mathematisches Problem gelöst, was in einer dünnbesetzten Karte der internen Defektstruktur des OuTs resultiert. Der vorliegende Vortrag gibt einen Überblick über die geleisteten Arbeiten in diesem Gebiet im Rahmen der hier mit dem Wissenschaftspreis der DGZfP 2024 prämierten Arbeit. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Thermografie KW - Laser KW - ZfP KW - Super-Resolution KW - DLP KW - DMD PY - 2024 AN - OPUS4-60007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Barretto, T. A1 - Gentes, S. A1 - Braun, J. A1 - Averin, Anton A1 - Lecompagnon, Julien A1 - Stroncik, N. T1 - Automated non-destructive internal corrosion detection on radioactive drums (ZIKA) N2 - The aim of the ZIKA research project, funded by the BMBF funding program FORKA (FKZ:15S9446 A-C), is the automated detection of internal corrosion of radioactive drums using non-destructive testing (NDT). The newly gained findings will be combined with research results from the previous project EMOS (FKZ:15S9420), which dealt with the external damage of drums. Using NDT, internal corrosion and possible internal sources of damage can be identified before they become a safety-relevant issue. However, if internally sourced damages can be seen externally, the integrity of the damaged drum is no longer guaranteed, which has significant consequences. Therefore, early detection before integrity failure is of particular importance for interim storage facilities with low- and medium-level radioactive waste drums. T2 - Kerntechnik 2024 CY - Leipzig, Germany DA - 11.06.2024 KW - Corrosion detection KW - Non-destructive testing KW - Automated inspection system PY - 2024 SP - 1 EP - 5 AN - OPUS4-60322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Distributed polymer optical fiber sensors using digital I-OFDR for geotechnical infrastructure health monitoring N2 - We present a distributed polymer optical fiber sensor system for deformation monitoring of geotechnical infrastructure. The sensor system is based on the digital incoherent optical frequency domain reflectometry (I-OFDR) for the detection of local strain events along a perfluorinated polymer optical fiber (PF-POF) used as a sensing fiber. For the best possible load transfer, the PF-POFs were integrated onto geosynthetics which pose a sensor carrier for the sensing fiber. By using elastic PF-POF instead of a standard glass fiber as a sensing fiber the strain range of geosynthetics-integrated fiber optic sensors could be extended up to 10 % in accordance with the end-user requirements. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Digital I-OFDR KW - Distributed polymer optical fiber sensor KW - Distributed strain sensing KW - Smart geosynthetics KW - Structural health monitoring PY - 2024 AN - OPUS4-60308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Königsbauer, Korbinian A1 - Nöther, Nils A1 - Färber, Jan A1 - Schaller, M.-Barbara A1 - Krebber, Katerina T1 - Distributed polymer optical fiber sensors using digital I-OFDR for geotechnical infrastructure health monitoring N2 - We present a distributed polymer optical fiber sensor system for deformation monitoring of geotechnical infrastructure. The sensor system is based on the digital incoherent optical frequency domain reflectometry (I-OFDR) for the detection of local strain events along a perfluorinated polymer optical fiber (PF-POF) used as a sensing fiber. For the best possible load transfer, the PF-POFs were integrated onto geosynthetics which pose a sensor carrier for the sensing fiber. By using elastic PF-POF instead of a standard glass fiber as a sensing fiber the strain range of geosynthetics-integrated fiber optic sensors could be extended up to 10 % in accordance with the end-user requirements. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Digital I-OFDR KW - Distributed polymer optical fiber sensor KW - Ddistributed strain sensing KW - Smart geosynthetics KW - Structural health monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603096 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Saeed, Hasan A1 - Chaudhuri, Somsubhro A1 - De Waele, Wim T1 - Experimental evaluation of the short and long fatigue crack growth rate of S355 structural steel offshore monopile weldments in air and synthetic seawater N2 - Welded steel structures used in the offshore wind industry are exposed to harsh marine environments, which can result in corrosion-induced fatigue damage. Of particular concern is the heat affected zone (HAZ) of welded joints, a region known for its altered microstructure and mechanical properties, which can significantly influence the initiation and propagation of fatigue cracks. This study investigates the short and long fatigue crack growth rates, and the effect of seawater exposure, for the HAZ in S355 steel weldments. Single-edge notch bend (SENB) specimens are used, with a shallow notch in the HAZ. A series of specimens is immersed in synthetic seawater that is continuously circulated at a controlled temperature to assess the synergistic effects of corrosion and fatigue. The experimental method integrates a novel application of front face strain compliance for monitoring short cracks, alongside an extended back-face strain compliance approach for monitoring long crack propagation. It is concluded that the short fatigue crack growth rate of the HAZ is 2.7 to 3.5 times higher in seawater as compared to air. As the crack propagates and enters into the long crack regime, the ratio decreases to 2.2 times at the transition point of the two-stage crack growth curve and further decreases to 1.5 times when the notch advances towards fracture. The findings indicate that the fatigue crack growth rates documented in standards tend to be on the conservative side. This study significantly enriches the fatigue crack growth data available in literature, which will contribute to a more accurate lifetime assessment offshore wind turbine structures. KW - Fatigue crack growth rate KW - Short crack KW - Offshore monopile foundation KW - Corrosion fatigue PY - 2024 DO - https://doi.org/10.1016/j.apor.2024.104063 VL - 149 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-60691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri Sofiani, F. A1 - Tacq, J. A1 - Elahi, S.A. A1 - Chaudhuri, Somsubhro A1 - De Waele, W. T1 - A hybrid probabilistic-deterministic framework for prediction of characteristic size of corrosion pits in low-carbon steel following long-term seawater exposure N2 - A hybrid deterministic-probabilistic framework is presented that combines in-situ measurements and numerical analysis to predict the characteristic size of corrosion pits over extended periods of exposure to seawater. A probabilistic model, informed by corrosion current density and temperature data, applies a sampling method to a range of overpotential values to reflect the surface deterioration in terms of pitting. The model is calibrated and validated with pit size data obtained from corroded coupons. Results reveal a positively skewed truncated lognormal distribution of pit depths which implies a higher prevalence of smaller pit depths, corroborated both experimentally and numerically. KW - Pitting corrosion KW - Offshore structures KW - Probabilistic analysis KW - Potentiodynamic polarisation PY - 2024 DO - https://doi.org/10.1016/j.corsci.2024.112039 VL - 232 SP - 1 EP - 15 PB - Elsevier Ltd. AN - OPUS4-60693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Passive infrared thermography as an inspection tool for operational wind turbine rotor blades N2 - The growing wind energy infrastructure presents a significant challenge in the maintenance and operation of wind turbines (WT) and their intricate components. An important aspect of WT maintenance is the inspection of wind turbine rotor blades (WTB) to ensure the overall health and safety of the turbine. This inspection process involves both visual and mechanical examinations of the blades to identify any indicators of damage or wear that could compromise their performance and, consequently, the structural integrity of the entire WT system. The complexity of WTBs is compounded by their ever-expanding dimensions, exceeding 100 meters in length for 16 MW WT systems, and their multi-material composition. Within this context, passive infrared thermography emerges as a potential alternative to conventional contact- or proximity-based inspection methods. Unlike active thermography, passive thermography uses solar radiation and ambient temperature variation for thermal contrast, eliminating the need for traditional heat lamps, flash, or laser-based techniques. A novel inspection method has been developed to semi-autonomously assess wind turbine blades (WTBs) while the wind turbine (WT) is operational, from ground level. This approach leverages optimal thermal contrast, which depends on prevailing weather conditions during field measurements, enabling the visualization of both external and internal features of the WTBs through post-processing techniques. In this study, thermal data obtained through passive thermography is compared with contemporaneous visual imagery to definitively classify observed features in thermal images as either surface or sub-surface features. This analysis, coupled with corresponding weather conditions, provides valuable insights into the capabilities and limitations of the inspection technique. Additionally, finite-element-based (FE) thermal simulations of a WTB section are employed to parametrically assess the influence of weather conditions, beyond those observed during field measurements, based on a validated model. In addition, the thermal images also consist of thermal signatures of leading-edge turbulence due to possible leading-edge erosion in WTBs. These are primarily vortices, and their shape and size depend on the morphology of the damage as well as the rotational speed of the WTBs. The inspections are accompanied by automatic data evaluation of the thermal signatures. To improve the precision of erosion damage identification, a fully convolutional network (FCN) is employed, trained, and tested using over 1000 annotated thermographic blade images. Additionally, the study introduces strategies for grouping smaller damage indications and simplification rules based on realistic thermal imaging resolutions. As leading-edge erosion could potentially lead to annual energy production (AEP) losses, this technique could prove to be a powerful tool in establishing the presence of damage and the resulting AEP loss. T2 - 20th World Conference on Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Non-destructive testing KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - Thermography PY - 2024 AN - OPUS4-60695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Fatigue damage detection using Lock-In Thermography N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel and composite structures exposed to cyclic loads during their service life. Commonly used non-destructive techniques such as strain gauges, clip gauges, ultrasound, etc. used for detection and monitoring of fatigue damage are contact-based and perform local measurements. In addition, complex full-field techniques are commonly investigated, such as digital image correlation (DIC) and infrared thermography (IRT). In this work, a specific implementation of IRT, called lock-in IRT, is implemented for fatigue damage detection. This technique evaluates the thermal stress response of test specimens, specifically focusing or “locking-in” on the frequency of applied cyclic loads. Three different test scenarios are presented. First, a section of a wind turbine rotor blade made of a glass fibre reinforced plastic (GFRP) shell structure under cyclic load was examined with Lock-In IRT along with DIC. The primary advantage of Lock-In IRT in this test setup was that it required no sample preparation, as compared to the painting and speckle pattern required for DIC. In the frequency domain, specifically the frequency of applied cyclic load, it was possible to extract local directional inhomogeneous loading within the shell structure due to progressive damage, confirmed with the deformation obtained from DIC results. Second, thick welded specimens made of structural steel S355 were subjected to multiple NDT methods such as strain gauges, crack luminescence penetration (developed specifically at BAM), ultrasound, and IRT, with the aim of investigating the ability of each technique to detect fatigue damage initiation as early as possible in the total fatigue life of the specimen. Amongst the range of implemented techniques, Lock-In IRT provided the first indication of fatigue crack initiation at the weld toe of the specimens. This was validated with the other techniques as well as fractography. Third, steel S355 specimens used to manufacture offshore wind turbine monopiles were tested. The specimens were extracted from a plate that was submerged in a marine environment, resulting in a corroded surface with corrosion pits. These specimens were subjected to cyclic tensile loads without removing the corrosion pits. The fatigue tests were monitored using IRT in a special full-field capturing setup that enables both sides of the specimen to be examined with one IRT camera. This allowed the entire pitted surface to be monitored for fatigue damage initiation at the same time. With the implementation of Lock In IRT, the surface stress distribution could be captured (the stress concentration at the pits), and fatigue crack initiation could be detected and linked with specific corrosion pits. T2 - 20th World Conference on Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Non-destructive testing KW - Thermografie KW - Thermal stress analysis KW - Fatigue testing KW - Damage detection PY - 2024 AN - OPUS4-60697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Verbesserung der Kreislaufwirtschaft im Bauwesen durch Bauwerksdiagnose: Ein Einblick in das Projekt REINCARNATE N2 - Das EU-finanzierte Projekt REINCARNATE, im Rahmen des Horizont Europa Programms, setzt neue Maßstäbe in der Kreislaufwirtschaft des Bauwesens durch den Einsatz fortschrittlicher Bauwerksdiagnose-Tools. Diese Werkzeuge, insbesondere die Zerstörungsfreie Prüfung (ZfP), spielen eine zentrale Rolle bei der Förderung der Zirkularität in der Baubranche. Die ZfP ermöglicht es, die Qualität und Eignung von Baumaterialien präzise zu bestimmen, ohne diese zu beschädigen. Dies ist entscheidend für die Wiederverwendung und das Recycling von Baustoffen und trägt wesentlich zur Reduzierung des Bauabfalls bei. Durch die Integration dieser Technologie in die Planungs- und Entwurfsphase können Architekten und Ingenieure aktiv einen nachhaltigeren Bauprozess fördern. REINCARNATE verbindet diese Diagnosemethoden mit digitalen Innovationen wie der Technologie des digitalen Zwillings und KI-gesteuerten Lösungen. Diese Kombination ermöglicht eine noch genauere und effizientere Bewertung und Nutzung von Baustoffen, was die Wiederverwendbarkeit und das Recycling verbessert. Im Rahmen des Projekts werden elf Demonstrationsprojekte in ganz Europa umgesetzt, die die praktische Anwendung dieser Technologien zeigen. Diese Projekte demonstrieren, wie ZfP und digitale Werkzeuge zusammenwirken, um Materialien, die traditionell als Abfall angesehen werden, in wertvolle Ressourcen umzuwandeln. Das Ziel von REINCARNATE ist eine 80-prozentige Verringerung der Bauabfälle und eine 70-prozentige Reduzierung des CO2-Fußabdrucks. Mit diesem Beitrag demonstrieren wir eine klare, umsetzbare Anleitung für die Bauindustrie, wie Innovationen in die Praxis umgesetzt werden können. Wir präsentieren greifbare Strategien zur Implementierung nachhaltiger, zirkulärer Praktiken im Bauwesen und markiert einen Wendepunkt in Richtung einer nachhaltigeren Bauindustrie. T2 - Fachtagung Bauwerksdiagnose 2024 CY - Berlin, Germany DA - 29.02.2024 KW - Concrete KW - Recycling KW - BIM KW - AI KW - NDT PY - 2024 AN - OPUS4-60620 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Völker, Christoph A1 - Zia, Ghezal Ahmad Jan A1 - Moreno Torres, Benjami A1 - Hartmann, Timo T1 - Reincarnate: Shaping a sustainable future in construction through digital innovation N2 - We introduce the REINCARNATE project, funded by the European Union's Horizon Europe program, to boost circularity by merging digital innovations with practical applications and a focus on material reuse. The heart of REINCARNATE is the Circular Potential Information Model (CP-IM), a digital platform designed to assess and enhance the recyclability of construction materials, construction products, and buildings. The CP-IM integrates advanced technologies such as digital twins, AI, and robotics to revolutionize the handling of construction waste, turning it into valuable resources and cutting the environmental footprint of the sector. Among its features are digital tracing, material durability predictions, and CO2 reduction materials design. These are showcased in eleven European demonstration projects, highlighting the practical benefits of these technologies in reducing construction waste and CO2 emissions by up to 80% and 70% respectively. REINCARNATE aims to marry innovation with real-world application, providing the construction industry with strategies for sustainable and circular practices. T2 - Rilem Spring Convention CY - Milan, Italy DA - 10.04.2024 KW - Construction sustainability KW - European project KW - Recycled materials KW - Life cycle KW - Digital construction PY - 2024 AN - OPUS4-60625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Pulse compression for air-coupled ferroelectret and thermoacoustic transducers N2 - The main advantage of air-coupled ultrasonic testing is the absence of a liquid couplant, which can damage some materials. However, most air-coupled testing scenarios have the challenge of low signals and a signal-to-noise ratio (SNR) several orders of magnitude lower than with couplant-assisted techniques. Since this challenge of small SNR also exists in radar technology, the pulse compression used there was adapted and applied to the physical conditions of air-coupled ultrasonic testing. This paper presents ultrasonic transmission measurements on a carbon-fibre-reinforced polymer plate using two experimental setups: 1) a thermoacoustic transmitter and an optical microphone and 2) a pair of ferroelectret transducers as transmitter and receiver. Thermoacoustic transmitters convert electrical energy to heat, which causes the air to expand thus producing acoustic waves. The optical microphone is based on a Fabry-Perot interferometer. Ferroelectrets are charged cellular polymers, having piezoelectric properties and excellent acoustic matching to air. Both thermoacoustic transmitters and ferroelectrets are non-linear regarding the relationship between the excited sound pressure and the excitation voltage. Due to these physical boundary conditions, unipolar coding was used to modulate the excitation signals. Various codes were tested, and parameters of the excitation pulses were varied to find the optimal combination for each experimental setup. The application of pulse compression to the combination of thermoacoustic transmitter and optical microphone increased the signal-to-noise ratio by up to 16 dB and for the ferroelectret transducers by up to 23 dB. T2 - 30th International Congress on Sound and Vibration CY - Amsterdam, Netherlands DA - 08.07.2024 KW - Pulse compression KW - Air-coupled ultrasonic transducers KW - Ferroelectret KW - Thermoacoustics PY - 2024 AN - OPUS4-60733 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Yagdjian, H. A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Gurka, M. T1 - Optimization of thermal shock response spectrum as infrared thermography post-processing methodology using Latin hypercube sampling and analytical thermal N-layer model N2 - In this work, we continue to develop and investigate the Thermal Shock Response Spectrum (TSRS) method as an alternative data processing method for infrared thermography (IRT). We focus on improving the current TSRS algorithm and present an optimization methodology for finding the optimal thermal Q-factor and characteristic frequency pair, which is based on the widely applied random sampling method. We show the qualitative relationship between the determined optimal characteristic frequency and the corresponding maximum difference in diffusion length between reference and defective models, as calculated by selecting a specific one-dimensional thermal N-layer model. The investigations were performed on an inhomogeneous plate made of carbon fiber reinforced polymer (CFRP) with artificial square defects at different depths. Furthermore, two different heat sources were used: a xenon flash lamp and a laser. These sources are not only distinct by their underlying physics but also generate inherently different pulse shapes. To quantitatively estimate the contrast between defect and non-defect areas, and to compare these results with commonly used infrared thermography (IRT) data post-processing methods such as Pulse Phase Thermography (PPT) and Thermographic Signal Reconstruction (TSR), the Tanimoto criterion (TC) and signal-tonoise ratio (SNR) were used. KW - Infrared thermography KW - Composite materials KW - TSRS optimization KW - Defect identification KW - Heat source shape KW - N-layers model KW - Latin hypercube sampling PY - 2024 UR - https://ssrn.com/abstract=4910240 SP - 1 EP - 21 PB - Elsevier CY - New York, NY AN - OPUS4-60734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Charmi, Amir A1 - Heimann, Jan A1 - Duffner, Eric A1 - Hashemi, Seyedreza A1 - Prager, Jens T1 - Application of deep learning for structural health monitoring of a composite overwrapped pressure vessel undergoing cyclic loading N2 - Structural health monitoring (SHM) using ultrasonic-guided waves (UGWs) enables continuous monitoring of components with complex geometries and provides extensive information about their structural integrity and their overall condition. Composite overwrapped pressure vessels (COPVs) used for storing hydrogen gases at very high pressures are an example of a critical infrastructure that could benefit significantly from SHM. This can be used to increase the periodic inspection intervals, ensure safe operating conditions by early detection of anomalies, and ultimately estimate the remaining lifetime of COPVs. Therefore, in the digital quality infrastructure initiative (QI-Digital) in Germany, an SHM system is being developed for COPVs used in a hydrogen refueling station. In this study, the results of a lifetime fatigue test on a Type IV COPV subjected to many thousands of load cycles under different temperatures and pressures are presented to demonstrate the strengths and challenges associated with such an SHM system. During the cyclic testing up to the final material failure of the COPV, a sensor network of fifteen surface-mounted piezoelectric (PZT) wafers was used to collect the UGW data. However, the pressure variations, the aging process of the COPV, the environmental parameters, and possible damages simultaneously have an impact on the recorded signals. This issue and the lack of labeled data make signal processing and analysis even more demanding. Thus, in this study, semi-supervised, and unsupervised deep learning approaches are utilized to separate the influence of different variables on the UGW data with the final aim of detecting and localizing the damage before critical failure. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Structural health monitoring KW - Deep learning KW - Ultrasonic-guided waves KW - Anomaly detection KW - Damage localization PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607396 DO - https://doi.org/10.58286/29751 SP - 1 EP - 8 AN - OPUS4-60739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Stürenberg, Jan A1 - Tandon, Aditya T1 - Robotergestütztes Bauwerksmonitoring basierend auf eingebetteter Sensorik N2 - In den letzten Jahrzehnten hat sich das Bauwerksmonitoring (engl. „Structural Health Monitoring“, SHM) zu einer nützlichen Ergänzung routinemäßiger Inspektionen entwickelt. SHM ermöglicht die frühzeitige Erkennung von Schäden an Bauwerken und dadurch die frühe, und somit kostengünstige, Durchführung von Reparatur- und Wartungsarbeiten. Mit dem Aufkommen drahtloser Technologien und Fortschritten in der Informations- und Kommunikationstechnologie werden Bauwerke zunehmend mit drahtlosen Sensorknoten ausgestattet, um für SHM relevante Bauwerksdaten zu erfassen, zu analysieren und zu übertragen. Eine vielversprechende Methode für SHM ist die direkte Einbettung von Sensoren in den Beton. In diesem Beitrag wird ein Sensorsystem zur Einbettung in Beton vorgestellt, das in der Lage ist, die im Beton aufgenommenen Bauwerksdaten auszuwerten. Die Sensoren werden bei Bedarf von vierbeinigen Robotern mittels Radio Frequency Identification (RFID) ausgelesen und mit Energie versorgt, was einen automatisierten und effizienten Prozess ermöglicht. Der prototypische Prozess zur automatischen Erfassung von Bauwerksdaten mit eingebetteter Sensorik und vierbeinigen Robotern wird durch Tests in einer Büroumgebung validiert. Die Ergebnisse der Tests bestätigen die automatische und effiziente Erfassung von Bauwerksdaten, die eine frühzeitige Erkennung von Bauwerksschäden, auch von nicht sichtbaren Schäden, ermöglicht, und eine folgerichtige Weiterentwicklung des modernen Bauwerksmonitorings repräsentiert. T2 - 35. Forum Bauinformatik CY - Hamburg, Germany DA - 18.09.2024 KW - Radio Frequency Identification (RFID) KW - Bauwerksmonitoring (SHM) KW - Eingebettete Sensorik KW - Vierbeinige Roboter KW - Autonome Navigation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621890 DO - https://doi.org/10.15480/882.13502 SP - 139 EP - 146 AN - OPUS4-62189 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stührenberg, Jan T1 - Robotergestütztes Bauwerksmonitoring basierend auf eingebetteter Sensorik N2 - In den letzten Jahrzehnten hat sich das Bauwerksmonitoring (engl. „Structural Health Monitoring“, SHM) zu einer nützlichen Ergänzung routinemäßiger Inspektionen entwickelt. SHM ermöglicht die frühzeitige Erkennung von Schäden an Bauwerken und dadurch die frühe, und somit kostengünstige, Durchführung von Reparatur- und Wartungsarbeiten. Mit dem Aufkommen drahtloser Technologien und Fortschritten in der Informations- und Kommunikationstechnologie werden Bauwerke zunehmend mit drahtlosen Sensorknoten ausgestattet, um für SHM relevante Bauwerksdaten zu erfassen, zu analysieren und zu übertragen. Eine vielversprechende Methode für SHM ist die direkte Einbettung von Sensoren in den Beton. In diesem Beitrag wird ein Sensorsystem zur Einbettung in Beton vorgestellt, das in der Lage ist, die im Beton aufgenommenen Bauwerksdaten auszuwerten. Die Sensoren werden bei Bedarf von vierbeinigen Robotern mittels Radio Frequency Identification (RFID) ausgelesen und mit Energie versorgt, was einen automatisierten und effizienten Prozess ermöglicht. Der prototypische Prozess zur automatischen Erfassung von Bauwerksdaten mit eingebetteter Sensorik und vierbeinigen Robotern wird durch Tests in einer Büroumgebung validiert. Die Ergebnisse der Tests bestätigen die automatische und effiziente Erfassung von Bauwerksdaten, die eine frühzeitige Erkennung von Bauwerksschäden, auch von nicht sichtbaren Schäden, ermöglicht, und eine folgerichtige Weiterentwicklung des modernen Bauwerksmonitorings repräsentiert. T2 - 35. Forum Bauinformatik CY - Hamburg, Germany DA - 18.09.2024 KW - Radio Frequency Identification (RFID) KW - Bauwerksmonitoring (SHM) KW - Eingebettete Sensorik KW - Vierbeinige Roboter KW - Autonome Navigation PY - 2024 AN - OPUS4-62190 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duddi, M. A1 - Kocherla, Amarteja A1 - Subramaniam, K. V. L. T1 - Evaluation of boundary and material influences on the dynamic electromechanical impedance response of the embedded PZT sensor in concrete N2 - The article explores the material and structural size effects on the electrical impedance response of the embedded PZT sensors which are used as an sensors/actuator in the smart sensing concrete. An embedded sensor for use in concrete monitoring is developed using Lead Zirconate Titanate (PZT). The electrical impedance (EI) response of the sensor placed inside concrete cubes of varying sizes are recorded for an applied electrical input of varying frequency. The dynamic response of the embedded PZT sensor to the applied electrical input is determined by the mechanical impedance offered by the surrounding medium. In specimens of finite size, the mechanical impedance to the motion of the PZT is influenced by the combination of dynamic material resistance and structural stiffness (size of the structure). The current study examined the effects of material resistance and size of structure on the EI response of the PZT sensor embedded in concrete medium. The influence of the size of the medium from small-sized specimens is seen in the form of secondary peaks, identified as structural peaks, on the resonance spectrum of the embedded PZT sensor. The structural peaks on the EI response are very dominant in the concrete cube of small sizes. Magnitude and intensity of these structural peaks attenuate with an increase in the size of the concrete cube. Also, the EI response from the smaller-sized specimens registered a significant leftward shift in the spectrum. The observations from the numerical simulations also showed the mechanical impedance of the surrounding concrete medium to the motion of the PZT also increases and converges at 150 mm. At sizes below 150 mm, the structural effects that are influenced by the specimen boundary must be separated to access the material properties of the concrete medium from the measured EI response of an embedded PZT sensor. At sizes, larger than 150 mm, the dynamic motion of the PZT patch and the measured EI response of the PZT patch depend only on the dynamic material properties of the concrete medium around the sensor. The zone of influence and its importance in standardization of PZT sensor for SHM of concrete structures is discussed. KW - PZT KW - Concrete sensor KW - Embedded KW - Electrical impedance KW - Mechanical impedance KW - Zone of influence PY - 2023 DO - https://doi.org/10.1016/j.sna.2023.114575 SN - 0924-4247 SN - 1873-3069 VL - 361 SP - 1 EP - 12 PB - Elsevier CY - Amsterdam AN - OPUS4-61791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, R. A1 - Esterl, F. A1 - Schuchardt, M. A1 - Breithaupt, Mathias A1 - Plath, R. T1 - Distributed acoustic/vibration sensing: Towards advanced transformer condition monitoring N2 - A novel method for transformer vibration monitoring using intensity-based distributed acoustic/vibration sensing (DAS/DVS) is presented. Fibre optic sensors were fully integrated into an oil-filled medium voltage distribution transformer. Opencircuit in-situ measurements were carried out using a single and three-phase supply with an electrical power of up to 30 kVA. Spectral analysis of the mechanical vibrations were performed by measuring the frequency response of the transformer using plain fibre- and transducer-based DVS approaches. The results were compared with the spectra of a microphone mounted on the outside of the transformer housing and the electrical measurements on the high voltage side. Using the fibre optic DVS based monitoring we were able to detect changes in operating power and frequency. Further it could be shown, that it is possible to identify anomalous behaviour such as electrical/mechanical noise sources using the determined vibration spectra. T2 - 2024 IEEE International Conference on High Voltage Engineering and Applications (ICHVE) CY - Berlin, Germany DA - 18.08.2024 KW - Distributed acoustic sensing KW - DAS KW - Transformer monitoring PY - 2024 DO - https://doi.org/10.1109/ICHVE61955.2024.10676084 SP - 1 EP - 4 PB - IEEE CY - New York City, New York, USA AN - OPUS4-61798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Vielschichtig: Methoden-Einblick Qualitätssicherung in der additiven Fertigung - Modul 3 Wirbelstromprüfung N2 - Überblick über die derzeitige Entwicklungen für das Online-Monitoring additiver Fertigungsverfahren für metallische Werkstoffe mittels der Wirbelstromprüfung. Hierbei wird im Kurs eine Einführung in die Wirbelstromprüfung gegeben sowie erste Entwicklungen hinsichtlich eines Online-Monitoring thematisiert. T2 - BAM Akademie: Vielschichtig: Methoden-Einblick Qualitätssicherung in der additiven Fertigung CY - Online meeting DA - 16.10.2024 KW - Wirbelstromprüfung KW - Additive Fertigung KW - Prozessüberwachung PY - 2024 AN - OPUS4-61765 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - ZfP mit der Wirbelstromprüfung N2 - Vorstellung der Forschung und Entwicklung des Fachbereichs 8.4 im Bereich der Wirbelstromprüftechnik im Rahmen des Netzwerktreffen Leichtbau Berlin-Brandenburg an der BAM. Der Vortrag gibt einen Überblick über die Aktivitäten des FBs. T2 - 4. Netzwerktreffen Leichtbau Berlin-Brandenburg CY - Berlin, Germany DA - 01.10.2024 KW - Wirbelstromprüfung KW - Magnetfeldsensoren KW - Prüfsysteme KW - GMR/TMR PY - 2024 AN - OPUS4-61766 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Hochauflösendes WirbelstromPrüfsystem für das Online-Monitoring des PBF-LB/M-Prozesses N2 - Additive Fertigungstechnologien gewinnen immer mehr an Bedeutung. Für komplexe Funktionsbauteile oder die Produktion von Werkstücken in kleinen Stückzahlen wird häufig das Laser-Pulverbettschmelzen eingesetzt. Hohe Sicherheitsanforderungen, wie etwa in der Luft- und Raumfahrt, machen eine umfassende Qualitätskontrolle unerlässlich. Daher kommen nach der Fertigung zerstörungsfreie „Offline“-Prüfverfahren wie die Computertomographie zum Einsatz. Um die Rentabilität und Praktikabilität zu steigern, wurden jüngst zerstörungsfreie Online-Prüfverfahren wie die optische Tomographie entwickelt. Dieser Beitrag demonstriert die Anwendbarkeit der Wirbelstromprüfung mit GMR-Sensoren für die Online-Prüfung von PBF-LB/M-Teilen. Die Ergebnisse einer Online-Wirbelstromprüfung mit GMR-Sensoren und einer Ein-Draht-Anregung werden vorgestellt. Während des Produktionsprozesses wird jede Lage mittels Wirbelstromprüfung kontrolliert. Dank eines hochauflösenden Arrays mit 128 Elementen und angepasster Hardware bleibt die Prüfdauer gering. So kann die Messung während des Beschichtungsvorgangs erfolgen, ohne den Fertigungsprozess erheblich zu verlangsamen. Eine Online-Wirbelstromprüfung u.a. eines stufenförmigen Testkörpers aus Haynes282 über 184 Lagen zeigt, dass Kanten nicht nur in der aktuellen Lage, sondern auch in einer Tiefe von 400 μm bei einer Anregungsfrequenz von bis zu 1,2 MHz erkannt werden können. T2 - Netzwerk ZfP CY - Linz, Austria DA - 19.09.2024 KW - Wirbelstromprüfung KW - Prozessüberwachung KW - GMR KW - PBF/LB-M KW - Additive Fertigung PY - 2024 AN - OPUS4-61771 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE N2 - Die Standard Practice for Digital Imaging and COmmunication in NonDestructive Evaluation (DICONDE) basiert auf dem medizinischen Standard auf Digital Imaging and COmmunication in Medicine (DICOM). DICOM wurde von der Medical Imaging Technology Association (MITA), einer Tochter der National Electrical Manufacturers Association (NEMA), entwickelt und von der ASTM International (ehemals American Society for Testing and Material) an die zerstörungsfreie Prüfung angepasst. DICONDE ist mehr als nur ein Datenformat, sondern definiert auch Mechanismen zur Auftragsvergabe, Datenarchivierung und Abrufen von daten aus dem Archiv. DICOM entspricht dem FAIR-Prinzip (findable, accessible, interoperable, reusable) und erfüllt die Anforderungen des EU Data Act. T2 - DGZfP FA Automotive CY - Berlin, Germany DA - 20.11.2024 KW - DICONDE KW - EU Data Act PY - 2024 AN - OPUS4-61708 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Narayanan, A. A1 - Duddi, M. A1 - Kocherla, Amarteja A1 - Subramaniam, K. V. L. T1 - Continuous monitoring of the early-age strength development of cement paste using embeddable piezoelectric-based ultrasonic transducers N2 - A piezoelectric-based ultrasonic transducer that can be embedded at the time of casting is developed for the purpose of continuously monitoring the early-age strength development of cement paste. The transducers that have been developed are equipped with various levels of protection in order to enhance their resilience in an alkaline environment and mitigate the risk of short-circuits. The transducers are operated in actuator-receiver mode. The obtained ultrasonic signal is analyzed in frequency domain. The initial and final setting time estimated from calorimetry measurements demonstrated a strong agreement with the proposed frequency domain approach. The observed behavior of concrete in wave transmission measurements exhibits similarities to that of an electronic filter. Initially, concrete behaves similar to a low-pass filter, but as time elapses, it transitions into a high-pass filter. T2 - 9th Civil Structural Health Monitoring Workshop (CSHM-9) CY - Kuwait City, Kuwait DA - 12.02.2024 KW - Hydration KW - Embedded sensor KW - Early-age KW - Cementitious KW - PZT KW - Ultrasonic PY - 2024 SN - 978-3-031-62252-6 SN - 978-3-031-62255-7 SN - 978-3-031-62253-3 DO - https://doi.org/10.1007/978-3-031-62253-3_4 SN - 2366-2557 N1 - Serientitel: Lecture notes in civil engineering – Series title: Lecture notes in civil engineering VL - 516 SP - 44 EP - 51 PB - Springer Nature Switzerland CY - Cham AN - OPUS4-62593 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Chaudhuri, Somsubhro A1 - Pittner, Andreas A1 - Winterkorn, Rene A1 - de Finis, Rosa A1 - Palumbo, Davide A1 - Galietti, Umbero T1 - Thermographic investigation of the anisotropic behaviour of additively manufactured AISI316 steel using DED-Arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Zagreb, Croatia DA - 01.07.2024 KW - WAAM PY - 2024 SP - 1 EP - 8 AN - OPUS4-62548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Massimo, Carraturo A1 - Breese, Philipp P. A1 - Oster, Simon ED - Rank, E. ED - Kollmannsberger, S. T1 - Thermal model for laser-based powder bed fusion of metal process: modelling, calibration, and experimental validation N2 - In the present contribution, we propose an effective numerical thermal modeling solution for melt pool simulations in Laser-based Powder Bed Fusion of Metals processes. The proposed model employs an anisotropic conductivity to represent melt pool dynamics effects in a homogeneous material model. The numerical implementation of the proposed physical model is first experimentally calibrated and then validated with respect to a series of melt pool measurements as acquired by using a short-wave infrared (SWIR) camera monitoring system. T2 - IVth International Conference on Simulation for Additive Manufacturing (Sim-AM 2023) CY - Munich, Germany DA - 26.07.2023 KW - Laser powder bed fusion of metals KW - Melt pool measurements KW - Experimental validation KW - Thermal analysis KW - SS 316L PY - 2023 DO - https://doi.org/10.23967/c.simam.2023.015 SP - 1 EP - 9 AN - OPUS4-62525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Krankenhagen, Rainer A1 - Chaudhuri, Somsubhro A1 - Stamm, Michael A1 - Lapšanská, Ivana A1 - Aderhold, J. A1 - Schlüter, F. T1 - EvalTherm – Evaluierung der passiven Thermografie für die Zustandsbewertung von Rotorblättern an Windenergieanlagen N2 - Der Bericht gibt einen Überblick über im Rahmen des Projektes durchgeführte Forschungsarbeiten sowie ausgewählte Ergebnisse. Er wurde zusammen mit dem FhI für Holzforschung (WKI) erstellt. KW - Rotorblattinspektion KW - Passive Thermografie KW - Feldmessungen KW - Windturbine PY - 2025 N1 - Schlussbericht des Projektes N1 - Laufzeit: 1.9.2020 – 31.8.2024 N1 - Das Verbundprojekt wurde im Rahmen des 7. Energieforschungsprogramms "Innovationen für die Energiewende" gefördert N1 - Das Vorhaben wurde mit Mitteln des Bundesministeriums für Wirtschaft und Klima unter dem Förderkennzeichen 03EE3035A/B gefördert SP - 1 EP - 67 PB - Technische Informationsbibliothek (TIB) CY - Hannover AN - OPUS4-62647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Casperson, Ralf A1 - Leinenbach, F. A1 - Martin, J. ED - Meyendorf, N. ED - Ida, N. ED - Singh, R. ED - Vrana, J. T1 - DICONDE: Enabling FAIR Data and Communication in NDE 4.0 N2 - For the digital transformation and the integration of NDE into the Industry 4.0, standardized data formats and communication interfaces are mandatory. The Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation (DICONDE), based on Digital Imaging and Communication in Medicine (DICOM), offers both a standardized data format and standardized communication interfaces. Furthermore, DICONDE meets the requirements of the EU Data Act by supporting the FAIR data principle (findable, accessible, interoperable, and reusable data). DICONDE standards are available for radiography including computed tomography, ultrasonic, and eddy current testing. Standards for thermography and secondary capture are under development. The basic concept of DICONDE, storage of eddy current and ultrasonic raw data, and the use case of railway rail inspection at the AIFRI project are discussed in detail. KW - Data format KW - Data communication KW - FAIR data KW - NDE 4.0 KW - Industry 4.0 KW - EU Data Act KW - DICONDE PY - 2025 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8 SP - 1 EP - 20 PB - Springer Nature CY - Heidelberg ET - 2 AN - OPUS4-62657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Duddi, M. A1 - Kocherla, Amarteja A1 - Subramaniam, K. V. L. T1 - Real-time monitoring of concrete properties using an embedded smart piezoelectric sensor with active and passive sensing abilities N2 - Concrete undergoes physical and chemical changes from the time of casting. These changes in early stage of hydration of concrete, highly influence the final properties and overall performance of concrete structures. Comprehensive health monitoring sensors can help to improve the quality and performance of concrete structures by providing detailed and accurate real-time information about the properties and condition of concrete at different stages of its life cycle. In this study, an embedded smart PZT (Lead Zirconate and Titanium) sensor is developed and its potential for comprehensive health monitoring of concrete structures is explored. To protect the PZT sensor from short-circuiting and alkaline environment, a robust and sensitive protection scheme is developed. The developed embedded smart PZT sensor was placed in the concrete during casting to infer the in-situ properties of concrete through active and passive sensing techniques. Through active sensing techniques Electrical Impedance (EI) and wave propagation (WP), the hydration and damage are monitored, respectively; through passive sensing techniques vibration, and acoustic emission (AE), the development of Young’s modulus and cracking in concrete are monitored. The methodology to infer the changes inworkability, complete set behavior, property development, and crack opening in concrete structures is developed. The reproducibility of all these techniques using the developed embedded smart PZT sensor is established. Since the developed sensor is capable of both active and passive sensing, it allows for a more comprehensive and flexible approach to health monitoring. This contributes to increased data accuracy, reliability, and a more holistic understanding of the concrete structure’s condition. T2 - 1st Interdisciplinary Symposium on Smart & Sustainable Infrastructure (ISSSI 2023) CY - Vancouver, BC, Canada DA - 04.09.2023 KW - Embedded smart PZT sensor KW - Electrical impedance (EI) KW - Wave propagation (WP) KW - Acoustic emission (AE) KW - Vibration monitoring KW - Hydration KW - Damage PY - 2024 SN - 978-3-031-53388-4 SN - 978-3-031-53389-1 SN - 978-3-031-53391-4 DO - https://doi.org/10.1007/978-3-031-53389-1_96 SN - 2211-0844 N1 - Serientitel: RILEM bookseries – Series title: RILEM bookseries VL - 48 SP - 1089 EP - 1100 PB - Springer Nature CY - Cham AN - OPUS4-62681 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Mensing, Friedrich A1 - Kruschwitz, Sabine T1 - Estimation of cement content in concrete by spatially resolved laser induced breakdown spectroscopy N2 - The cement content in concrete significantly influences critical properties such as durability, permeability, strength, and workability. Traditional methods for estimating the cement content face limitations. These include the need for comprehensive chemical and solubility knowledge, extensive sample preparation, and their time-consuming and destructive nature. This study investigates the application of laser-induced breakdown spectroscopy (LIBS) as an alternative method. It involves probing concrete samples with high spatial resolution and analyzing the resultant spectra. The methodology is first tested on mesoscale concrete models to assess limitations and inherent errors. Subsequently, the methodology is applied to actual concrete samples with varying cement content and aggregate size distributions. The results demonstrate a promising accuracy, with an average relative error of approximately 8%. This paper offers a comprehensive evaluation of the method's advantages, limitations, and factors influencing its practical applicability in field conditions. KW - LIBS KW - Spectroscopy KW - Cement content KW - Elemental mapping PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-620112 DO - https://doi.org/10.1016/j.cemconres.2024.107714 SN - 1873-3948 VL - 189 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-62011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Werkzeugkasten für die digitale Transformation der QI: eAttestation N2 - Für den internationalen Handel mit Waren und Dienstleistungen ist es entscheidend, dass sich Qualitätsaussagen schnell und verlässlich überprüfen lassen. Gleichzeitig müssen digitale Ergebnisberichte immer häufiger maschinenlesbar sein und vertrauensvoll in Anwendungen und Prozesse der Industrie 4.0 eingebunden werden. Aus diesen Gründen hat die DAkkS ein digitales Akkreditierungssymbol (d-AS) entwickelt. Dieser Impulsvortrag zeigt kurz die Entwicklung des d-AS von der analogen Form bis zur automatisierten digitalen Verifizierung und stellt seine Anwendung und Funktionalitäten auf einer eAttestation vor. T2 - QI-Digital Forum 2024 CY - Berlin, Germany DA - 09.10.2024 KW - eAttestation KW - Digital certificates KW - QI-Digital KW - Quality Infrastructure KW - Automation PY - 2024 UR - https://www.qi-digital.de/termine-und-veranstaltungen/meldung/rueckblick-auf-das-qi-digital-forum-2024-pressemitteilung AN - OPUS4-61897 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Christensen, J. B. A1 - Jørgensen, A. A. A1 - Vandborg, M. H. A1 - Thomas, P. J. A1 - Lu, Xin A1 - Failleau, G. A1 - Eisermann, R. A1 - Grüner-Nielsen, L. A1 - Balslev-Harder, D. A1 - Lassen, M. A1 - Krenek, S. T1 - Fiber-artefact methodology and calibration framework for Brillouin-based fiber sensing N2 - We propose, and demonstrate, the use of a fiber-optical measurement artefact as a metrological tool for traceable distance calibration of distributed optical fiber sensors. The constructed fiber artefact consists of a lead-in fiber coupled to a fiber loop using a 3-dB coupler and is used to calibrate both a home-build Brillouin-OTDR setup and a custom version of a commercial Brillouin-OTDR interrogator build for distributed temperature sensing. For both interrogators, we demonstrate distance calibrations with 1-meter uncertainty (k=1) in the offset length and 0.1 % (1 m/km) uncertainty (k = 1) in the distance scale factor. In addition, it is shown that the fiber artefact can be used to assess undesired distance-dependent measurement biases. KW - Distributed temperature sensing KW - Metrology KW - Distributed optical fiber sensing KW - Brillouin optical time-domain reflectrometry PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618853 DO - https://doi.org/10.1364/OE.544659 SN - 1094-4087 VL - 32 IS - 26 SP - 45483 EP - 45493 PB - Optica Publishing Group AN - OPUS4-61885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Good Practice für DCCs von Temperatur- und Feuchtemessgrössen N2 - Der digitale Kalibrierschein (DCC) enthält alle Informationen eines herkömmlichen Kalibrierscheins in maschinenlesbarer und möglichst auch -interpretierbarer Form, um eine Automatisierung des Qualitätsmanagements und der metrologischen Rückführbarkeit in den Laboren und im industriellen Messwesen zu ermöglichen. Neben den allgemeinen Anforderungen, z.B. aus ISO/IEC 17025, gibt es messgrößen- und kalibrierverfahrensspezifische Anforderungen, die auch in digitalen Ergebnisberichten erfüllt sein müssen. Innerhalb des DKD Fachausschusses für Temperatur und Feuchte werden derzeit good practice Empfehlungen erarbeitet, um zu definieren, wie genau diese Anforderungen im Rahmen des DCC erfüllt werden sollten. Anhand der Temperaturskala des Kalibriermediums und der Angabe der Hysterese werden drei dieser good practices hier beispielhaft erläutert. T2 - TEMPERATUR 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Digital Calibration Certificate KW - Digital certificates KW - QI-Digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.temperatur.ptb.de/startseite AN - OPUS4-61891 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sachse, André A1 - Hasenbein, Ines A1 - Hortschansky, Peter A1 - Schmuck, Klaus D. A1 - Maenz, Stefan A1 - Illerhaus, Bernhard A1 - Kuehmstedt, Peter A1 - Ramm, Roland A1 - Huber, René A1 - Kunisch, Elke A1 - Horbert, Victoria A1 - Gunnella, Francesca A1 - Roth, Andreas A1 - Schubert, Harald A1 - Kinne, Raimund W. T1 - BMP-2 (and partially GDF-5) coating significantly accelerates and augments bone formation close to hydroxyapatite/tricalcium-phosphate/brushite implant cylinders for tibial bone defects in senile, osteopenic sheep N2 - Bilateral defects (diameter 8 mm) in the medial tibial head of senile, osteopenic female sheep (n = 48; 9.63 ± 0.10 years; mean ± SEM) were treated with hydroxyapatite (HA)/beta-tricalcium phosphate (β-TCP)/dicalcium phosphate dihydrate (DCPD; brushite) cylinders coated with BMP-2 (25 or 250 micrograms) or growth differentiation factor (GDF)-5 (125 or 1250 micrograms; left side); cylinders without BMP served as controls (right side). Three, 6, and 9 months post-operation (n = 6 each group), bone structure and formation were analyzed in vivo by X-ray and ex vivo by osteodensitometry, histomorphometry, and micro-computed tomography (micro-CT) at 3 and 9 months. Semi-quantitative X-ray evaluation showed significantly increasing bone densities around all implant cylinders over time. High-dose BMP-2-coated cylinders (3 and 9 months) and low-dose GDF-5-coated cylinders (3 and 6 months) demonstrated significantly higher densities than controls (dose-dependent for BMP-2 at 3 months). This was confirmed by osteodensitometry at 9 months for high-dose BMP-2-coated cylinders (and selected GDF-5 groups), and was again dose-dependent for BMP-2. Osteoinduction by BMP-2 was most pronounced in the adjacent bone marrow (dynamic histomorphometry/micro-CT). BMP-2 (and partially GDF-5) significantly increased the bone formation in the vicinity of HA/TCP/DCPD cylinders used to fill tibial bone defects in senile osteopenic sheep and may be suitable for surgical therapy of critical size, non-load-bearing bone defects in cases of failed tibial head fracture or defect healing. KW - Bone morphogenetic protein (BMP) KW - Growth differentiation factor (GDF) KW - Bone replacement material PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623923 DO - https://doi.org/10.1007/s10856-023-06734-2 SN - 1573-4838 VL - 34 IS - 7 SP - 1 EP - 15 PB - Springer Science and Business Media LLC CY - Dordrecht AN - OPUS4-62392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völker, Tobias A1 - Mensing, Friedrich A1 - Kruschwitz, Sabine T1 - Estimation of cement content in concrete by spatially resolved laser induced breakdown spectroscopy – Dataset N2 - This dataset includes both simulated and raw measurement data as detailed in the journal paper [1]. File names follow the format SampleNo_Type, where SampleNo corresponds to the sample identifier listed in Table 1, and Type specifies the data type: either syn (synthetic) or exp (experimental). For experimental data, a slice index is appended to the file name in the format SampleNo_Type_Slice, identifying the specific subsample. [1] https://doi.org/10.1016/j.cemconres.2024.107714 KW - LIBS KW - Spectroscopy KW - Cement content KW - Elemental mapping PY - 2024 DO - https://doi.org/10.5281/zenodo.14246581 PB - Zenodo CY - Geneva AN - OPUS4-62394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - McNeil, Sue A1 - Adey, Bryan A1 - Anastasopoulos, Panagiotis Ch. A1 - Chu, James C. A1 - Derrible, Sybil A1 - Durango-Cohen, Pablo A1 - Francis, Royce A1 - Kruschwitz, Sabine A1 - Labi, Samuel A1 - Li, Joshua A1 - Manuel, Lance A1 - Cunha Marques, Rui A1 - Reilly, Allison A1 - Tesfamariam, Solomon A1 - Sanford, Kristen L. T1 - Journal of Infrastructure Systems: Thirty Years and an Opportunity to Refocus N2 - The editorial reflects on the 30-year journey of the Journal of Infrastructure Systems, highlighting its evolution, interdisciplinary mission, and contributions to the field of civil infrastructure. It traces the journal's history, including the introduction of new paper formats, awards, and its commitment to engaging early-career professionals. Looking forward, the journal emphasizes its focus on complex, system-level challenges, encouraging submissions that integrate engineering with data-driven, cross-disciplinary approaches, particularly in areas like smart infrastructure, climate resilience, and sustainability. The editorial concludes with gratitude to contributors and a call for continued collaboration to advance the understanding and management of infrastructure systems. KW - Maintenance KW - Infrastructure systen KW - Transportation KW - Repair KW - Climate resilience KW - Refurbishment PY - 2025 DO - https://doi.org/10.1061/JITSE4.ISENG-2690 VL - 31 IS - 1 SP - 1 EP - 2 PB - American Society of Civil Engineers (ASCE) AN - OPUS4-62773 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Tobias T1 - Laser-Induced Breakdown Spectroscopy for Concrete Analysis: Applications and Practical Benefits N2 - Reinforced concrete structures are exposed not only to mechanical loads but also to chemical degradation, which can significantly impact their longevity and performance. Effective assessment and maintenance require a detailed understanding of the ingress of harmful species, such as chlorides or sulfates. Traditional analysis methods, like wet chemical analysis of drill dust or ground core samples, often require homogenization leading to the loss of crucial spatial information in sub-millimeter regions such as localized high concentrations of elements, e.g. in cracks. Laser-induced breakdown spectroscopy (LIBS) offers a cutting-edge solution, providing rapid, multi-element analysis with high spatial resolution from micrometer to millimeter scales. LIBS is capable of detecting both light and heavy elements, making it a powerful tool for detailed concrete analysis. Despite its clear advantages, LIBS is not commonly used in civil engineering. This presentation will showcase practical examples demonstrating the effectiveness and advantages of LIBS in concrete analysis, highlighting real-world applications provided by members of the “LIBS” subcommittee of the technical committee “Civil-Engineering” of the German Society for Non-Destructive Testing (DGZfP). Key examples will be discussed, including measurements from car parks or bridges, alongside an introduction to the newly released DGZfP leaflet B14 providing guidelines for the quantitative determination of chlorine content in concrete by LIBS. Furthermore, prospective applications of LIBS including material identification and classification for concrete recycling, and other emerging uses in civil engineering, will also be presented, showcasing the versatility and future potential of this technology. T2 - Conference on durability of building materials and systems in the transportation infrastructure CY - Mendrisio, Switzerland DA - 22.03.2025 KW - LIBS KW - Spectroscopy KW - Concrete KW - Structural Diagnostics PY - 2025 AN - OPUS4-62822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - John, Elisabeth A1 - Firdous, Rafia A1 - Hirsch, Tamino A1 - Kaczmarek, Daria A1 - Ziesack, Kevin A1 - Buchwald, Anja A1 - Stephan, Dietmar A1 - Kruschwitz, Sabine ED - Ferrara, Liberato ED - Muciaccia, Giovanni ED - di Summa, Davide T1 - Beyond Theory: Pioneering AI-Driven Materials Design in the Sustainable Building Material Lab N2 - This work focuses on Artificial Intelligence (AI)-driven materials design, addressing the challenge of improving the sustainability of building materials amid complex formulations. These formulations involve various components, such as binders, additives, and recycled aggregates, necessitating a balance between environmental impact and performance. Traditional experimental methods often fall short in managing the complexity of material composition, hindering fast enough development of optimal solutions. Our research explores complex composition materials design through a comprehensive, comparative lab study between Data-Driven Design, using SLAMD - an open-source AI materials design tool, and traditional Design of Experiments (DOE). We aimed to develop a high-performance, alkali-activated material using secondary precursors, aiming for a compressive strength exceeding 100 MPa after 7-days. The findings reveal that AI-driven design outperforms DOE in development speed and material quality, successfully identif. T2 - 4 RILEM Spring Convention and Conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milano, Italy DA - 07.04.2024 KW - Secondary Raw Materials KW - Data-Driven Design KW - Sequential Learning KW - Design of Experiments KW - Alkali-Activated Binder PY - 2024 SN - 978-3-03170281-5 DO - https://doi.org/10.1007/978-3-031-70281-5_31 SN - 2211-0852 VL - 2 SP - 274 EP - 282 PB - Springer AN - OPUS4-61662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Völker, Christoph A1 - Moreno Torres, Benjami A1 - Kruschwitz, Sabine T1 - An Adaptive Upscaling Approach for Assessing Materials’ Circularity Potential with Non-destructive Testing (NDT) N2 - Advancing towards a circular economy necessitates the efficient reuse and maintenance of structural materials, which relies on accurate, non-damaging condition assessments. This paper introduces an innovative AI-driven adaptive sampling (AS) technique integrated with Non-Destructive Testing (NDT) to optimize this process. AS focuses on critical data points, reducing the amount of data needed for precise assessments—evidenced by our method requiring on average only 7 samples for Logistic Regression and 8 for Random Forest, contrasted with 29 for traditional sampling. By reducing the necessity for extensive data collection, our method not only streamlines the assessment process but also significantly contributes to the sustainability goals of the circular economy. These goals include resource efficiency, waste reduction, and material reuse. Efficient condition assessments promote infrastructure longevity, reducing the need for new materials and the associated environmental impact. The circular economy aims to create a sustainable system where resources are reused, and waste is minimized. This is achieved by extending the lifecycle of materials, reducing the environmental footprint, and promoting recycling and reuse. Longevity directly contributes to the circular economy by maximizing the utility and lifespan of existing materials and structures. Longer-lasting infrastructure means fewer resources are needed for repairs or replacements, leading to reduced material consumption and waste generation. This aligns with the circular economy's principles of sustainability and resource efficiency. This research not only advances the field of structural health monitoring but also aligns with the broader objective of enhancing sustainable construction practices within the circular economy framework. T2 - Rilem Spring Convention CY - Milano, Italy DA - 09.04.2024 KW - Adaptive Sampling KW - Random Sampling KW - Machine Learning KW - Non-Destructive Testing KW - Condition Assessment KW - Circular Economy PY - 2024 SN - 978-3-031-70277-8 DO - https://doi.org/10.1007/978-3-031-70277-8_38 SN - 2211-0844 VL - 55 SP - 330 EP - 338 PB - Springer Nature Switzerland CY - Switzerland AN - OPUS4-62458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Völker, Christoph A1 - Zia, Ghezal Ahmad Jan A1 - Moreno Torres, Benjami A1 - Hartmann, Timo ED - Ferrara, L. ED - Muciaccia, G. ED - di Summa, D. T1 - REINCARNATE: Shaping a Sustainable Future in Construction Through Digital Innovation N2 - We introduce the REINCARNATE project, funded by the European Union’s Horizon Europe program, to boost circularity by merging digital innovations with practical applications and a focus on material reuse. The heart of REINCARNATE is the Circular Potential Information Model (CP-IM), a digital platform designed to assess and enhance the recyclability of construction materials, construction products, and buildings. The CP-IM integrates advanced technologies such as digital twins, AI, and robotics to revolutionize the handling of construction waste, turning it into valuable resources and cutting the environmental footprint of the sector. Among its features are digital tracing, material durability predictions, and CO2 reduction materials design. These are showcased in eleven European demonstration projects, highlighting the practical benefits of these technologies in reducing construction waste and CO2 emissions by up to 80% and 70% respectively. REINCARNATE aims to marry innovation with real-world application, providing the construction industry with strategies for sustainable and circular practices. T2 - 4 RILEM Spring Convention and Conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milano, Italy DA - 07.04.2024 KW - Digital construction KW - Construction sustainability KW - European project KW - Llife cycle KW - Recycled materials PY - 2024 SN - 978-3-031-70280-8 SN - 978-3-03170281-5 SN - 978-3-031-70283-9 DO - https://doi.org/10.1007/978-3-031-70281-5_32 SN - 2211-0844 SN - 2211-0852 N1 - Serientitel: RILEM Bookseries – Series title: RILEM Bookseries VL - 56 IS - 2 SP - 283 EP - 291 PB - Springer CY - Cham AN - OPUS4-61661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Junker, Birgit T1 - Infrared thermography as an inspection tool for wind turbine rotor blades N2 - With the rapid expansion of wind turbine construction, rotor blades have increasingly been identified as a primary cause of turbine downtime and failure. This has led to a growing demand for inspection technologies through which energy production losses can be minimised—particularly in comparison to conventional methods such as rope-access inspections—and through which sub-surface blade conditions can be assessed to detect damage or failure in advance. Infrared thermography has been considered as a promising non-contact, full-field inspection method that can be applied to rotor blades in both operational and idle states. In this presentation, delivered at BladesEurope 2025, the physical mechanisms that give rise to thermal contrast during thermographic inspection were explained, as this contrast enables the detection and visualisation of structural features. Results obtained from a collaborative project between BAM and Statkraft Norway were presented, followed by the validation of a finite element simulation through experiments conducted in a climate chamber.” T2 - BladesEurope Forum 2025 CY - Edinburgh, Scotland DA - 29.04.2025 KW - Thermography KW - Wind energy KW - Inspection KW - Windenergie anlage rotorblätte KW - Damage detection PY - 2025 AN - OPUS4-63060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sridaran Venkat, Ramanan A1 - Stamm, Michael A1 - Wittmann, Jost A1 - Lauterbach, Helge A1 - Bleier, Michael T1 - Harnessing the power of thermal imagery and visual inspection- a mean for reliable damage detection of wind turbine rotor blades N2 - Generation of green electricity as part of the energy transition is leading to a growing market in the wind energy sector all over the world. Maintenance and inspection are key-factor for the reliable, safe and efficient operation of wind turbines. Regular maintenance of rotor blades focuses on damage such as erosion on the leading edge of the profile, delamination and thermal cracks due to lightning strikes. To date, visual inspection by technicians (climbers) has been the state of the art. Recently, drone-based inspections using visual cameras have become more common, enabling fast, reliable and cost-effective inspections. However, no internal damage to the rotor blades are detectable during such an inspection. This deficiency is often compensated by thermography, a recognized method for detecting damages beneath the surface of an object. Thermography has been promoted and continuously developed at BAM for years. In the first part of this paper, the authors present the concept for a drone-based multisensory system that combines a thermal camera, a high-resolution visual camera and a 3D Laser scanner.The system provides a comprehensive view of the rotor blade samples internal and external conditions. In the second part of the paper, we present a lab-based demonstrator comprising an infrared camera and an RGB camera. We elaborate on the process for fusing the images comprising the calibration, image preprocessing and image registration. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Wind rotor blade inspection KW - Thermography KW - Data fusion KW - Drone inspection KW - Multi-sensors PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625107 DO - https://doi.org/10.58286/29868 SN - 1435-4934 VL - 29 SP - 1 EP - 8 AN - OPUS4-62510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael A1 - Sridaran Venkat, Ramanan T1 - Harnessing the power of thermal imagery and visual inspection- a mean for reliable damage detection of wind turbine rotor blades N2 - Generation of green electricity as part of the energy transition is leading to a growing market in the wind energy sector all over the world. Maintenance and inspection are key to the reliability, safety and efficiency of wind turbines, the regular maintenance of rotor blades focuses on damage such as erosion on the leading edge of the profile, delamination and thermal cracks due to lightning strikes. To date, visual inspection by technicians (climbers) has been the state of the art and it is time consuming besides posing safety risk for themselves. Recently, drone-based inspections using visual cameras have become more common, enabling fast, reliable and cost-effective inspections. However, no internal damage to the rotor blades can be detected during such an inspection. Thermography is a recognised method for detecting damage beneath the surface of an object, which has been promoted and further developed at BAM for years. To enhance the accuracy and reliability of wind turbine blade inspection, the fusion o T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Wind rotor blade inspection KW - Thermography KW - Data fusion KW - Drone inspection KW - Multi-sensors PY - 2024 AN - OPUS4-62515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Physics-Based Model Assisted Age Prediction of Real- Serviced Thermal Barrier Coated Samples Using Infrared Thermography N2 - In this study, an age prediction model is developed for the real serviced thermal barrier coated (TBC) samples. TBC is a multilayer coating applied on metallic structures exposed to high temperatures, such as gas turbine blades and aeroengine parts, to extend the operational life. One of the main challenges for developing an age prediction model is the unavailability of serviced samples and labelled datasets. So, in this study, experimentally validated numerical models are used for data generation. The study considers samples with three different service times, i.e., 0 (newly coated), 500 hours, and 1000 hours. The age prediction is done in two stages: thermal diffusivity prediction for blind real serviced samples with a trained 1D-CNN model and classification of samples based on the service hours into different classes using AI classification models. The results demonstrate that our approach provides reliable age estimations with a high correlation between actual and predicted ages of samples. This method provides a non-destructive, efficient, and accurate method of evaluating the life of TBCs, which is a substantial improvement over traditional techniques that rely on complex destructive methods or microstructural analysis for the age evaluation. T2 - 17th Quantitative InfraRed Thermography Conference (QIRT) CY - Zagreb, Croatia DA - 01.07.2024 KW - Infrared Thermography KW - NDE 4.0 KW - AI for NDT KW - Thermal barrier coatings PY - 2024 AN - OPUS4-62450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Stamm, Michael T1 - AI-Assisted thermographic and visual classification of leading-edge erosion of wind turbine blades N2 - The wind industry is crucial for carbon neutrality, with turbines featuring blades over 100 meters long. Regular inspections, often manual and visual, struggle to capture subsurface damage or airflow dynamics. Leading-edge erosion, caused by rain and hail, significantly reduces turbine efficiency. The Federal Institute for Materials Research and Testing (BAM) in Berlin is working with industry partners to classify leading-edge damage and estimate yield loss using ground-based thermographic images. These images visualize airflow disruptions caused by erosion. AI models, trained on 1500 thermographic images, can detect and classify this damage. BAM aims to create a reference dataset by 2024, using data from 30 wind turbines. This dataset will include simultaneous thermographic and high-resolution visual images. The project also explores predicting stall and calculating performance loss due to erosion. A secure data platform facilitates data exchange and federated learning, enhancing AI systems with diverse data. KW - NDT KW - Thermography KW - Wind Turbine Blades KW - AI KW - KI-VISIR PY - 2024 UR - https://source.asnt.org/226h005/ SN - 0025-5327 VL - 82 IS - 6 SP - 14 EP - 15 AN - OPUS4-62452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Valdestilhas, Andre A1 - Moreno Torres, Benjami A1 - Kruschwitz, Sabine T1 - Leveraging large language models for automated knowledge graphs generation in non-destructive testing N2 - This paper presents an innovative approach for the automatic generation of Knowledge Graphs (KGs) from heterogeneous scientific articles in the domain of Non-Destructive Testing (NDT) applied to building materials. Our methodology leverages large language models (LLMs) to extract and semantically relate concepts from diverse sources. We developed material-specific agents for concrete, wood, steel, and bricks, each equipped with a curated glossary of terms to ensure domain accuracy. These agents process PDF documents, extracting relevant information on deterioration mechanisms, physical changes, and applicable NDT methods. The extracted data is then normalized, validated, and structured into a Neo4j graph database, forming a comprehensive KG. Our results demonstrate the system’s ability to automatically discover and represent intricate relationships between materials, deterioration mechanisms, physical changes, and NDT techniques. The generated KG successfully captures complex interactions, such as the applicability of specific NDT methods to various materials under different deterioration conditions. This work not only highlights the potential of KGs in enhancing knowledge discovery and representation in NDT research but also provides a scalable framework for extending this approach to other scientific domains. T2 - SeMatS 2024 - The 1st International Workshop on Semantic Materials Science CY - Amsterdam, The Netherlands DA - 17.09.2024 KW - Materials science and engineering KW - Large language model KW - Linked open data KW - Data interoperability KW - RDF KW - Semantic web PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624597 DO - https://doi.org/10.5281/zenodo.13834164 SN - 1613-0073 N1 - Serientitel: CEUR workshop proceedings – Series title: CEUR workshop proceedings VL - 3760 SP - 101 EP - 110 PB - RWTH Aachen CY - Aachen AN - OPUS4-62459 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dalichow, Dirk A1 - Wilsch, Gerd A1 - Völker, Tobias T1 - Laser Induced Breakdown Spectroscopy for the Chemical Investigation of Concrete—Status of Practical Application N2 - The assessment and maintenance of reinforced concrete structures depends largely on knowledge of the chloride content and chloride ingress. Common methods are the wet chemical analysis of drill dust or powder from ground drill core segments. However, due to the homogenization process, this approach often fails to detect locally elevated chloride levels. A state-of-the-art alternative method is laser-induced breakdown spectroscopy (LIBS), which offers rapid analysis and the possibility of detecting several chemical elements simultaneously. This method is particularly characterized by its ability to measure light elements such as hydrogen, carbon or sodium. The spatial resolution of LIBS is usually 0.25 mm but can be increased to 0.1 mm or less if required. BARG, is the first commercial building materials laboratory in Germany to use LIBS in practice. The current LIBS setup enables rapid, spatial quantification of the chlorine content and at the same time the creation of element maps that visually represent the distribution of essential elements in the concrete. This method can be used to localize areas of elevated chlorine content, particularly in cracks or near reinforcing bars. With the ability to analyze several elements simultaneously, LIBS can determine measurement points associated with the cement phase and, taking into account the water content, relate the measured contents directly to the cement mass. The detailed ingress profiles determined by LIBS provide essential data for the estimation of accurate chlorine diffusion coefficients, which are crucial for probabilistic lifetime predictions. The estimation of the carbon distribution enables the localization of carbonated regions and their effect on the chloride distribution. The possibility of quantitatively determining the sulfur distribution also indicates areas that are affected by a possible sulfate attack. The presentation uses practical examples to demonstrate the possibilities and advantages of the LIBS method. In addition, the newly published leaflet B14 of the German Society for Non-Destructive Testing (DGZfP) will be presented, which describes the use of LIBS for the quantitative determination of chloride content in concrete. T2 - ICCRRR 2024 CY - Cape Town, South Africa DA - 04.11.2024 KW - Concrete KW - Chloride KW - Corrosion KW - Repair KW - Maintenance PY - 2024 DO - https://doi.org/10.1007/978-3-031-75507-1_40 VL - 59 SP - 411 EP - 420 AN - OPUS4-62480 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dalichow, Dirk T1 - Laser Induced Breakdown Spectroscopy (LIBS) for the chemical investigation of concrete- Status of practical application and regulations in Germany N2 - The assessment and maintenance of reinforced concrete structures depends largely on knowledge of the chloride content and chloride ingress. Common methods are the wet chemical analysis of drill dust or powder from ground drill core segments. However, due to the homogenization process, this approach often fails to detect locally elevated chloride levels. A state-of-the-art alternative method is laser-induced breakdown spectroscopy (LIBS), which offers rapid analysis and the possibility of detecting several chemical elements simultaneously. This method is particularly characterized by its ability to measure light elements such as hydrogen, carbon or sodium. The spatial resolution of LIBS is usually 0.25 mm but can be increased to 0.1 mm or less if required. BARG, is the first commercial building materials laboratory in Germany to use LIBS in practice. The current LIBS setup enables rapid, spatial quantification of the chlorine content and at the same time the creation of element maps that visually represent the distribution of essential elements in the concrete. This method can be used to localize areas of elevated chlorine content, particularly in cracks or near reinforcing bars. With the ability to analyze several elements simultaneously, LIBS can determine measurement points associated with the cement phase and, taking into account the water content, relate the measured contents directly to the cement mass. The detailed ingress profiles determined by LIBS provide essential data for the estimation of accurate chlorine diffusion coefficients, which are crucial for probabilistic lifetime predictions. The estimation of the carbon distribution enables the localization of carbonated regions and their effect on the chloride distribution. The possibility of quantitatively determining the sulfur distribution also indicates areas that are affected by a possible sulfate attack. The presentation uses practical examples to demonstrate the possibilities and advantages of the LIBS method. In addition, the newly published leaflet B14 of the German Society for Non-Destructive Testing (DGZfP) will be presented, which describes the use of LIBS for the quantitative determination of chloride content in concrete. T2 - ICCRRR 2024 CY - Cape Town, South Africa DA - 04.11.2024 KW - Concrete KW - Chloride KW - Corrosion KW - Repair KW - Maintenance PY - 2024 AN - OPUS4-62481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fischer, Michael T1 - Grenzfälle im Kalibrierschein N2 - In Kalibrierscheinen werden oft aus messtechnisch ermittelten Daten Kennwerte berechnet, die mit Referenzwerten verglichen werden. Meist mehrere davon bilden festgelegte Klassengrenzen und dienen der Zuweisung der Kalibrierobjekte in verschiedene Güteklassen innerhalb ihrer Vergleichsgruppe. Der Vortrag geht auf Grenzfälle ein, die nahe an einer Klassengrenze liegen und deren Verquickung mit der Verwendung von Kennwerten und der Rundung bei Berechnungen. T2 - 60. Sitzung des VMPA-Arbeitskreises „Prüfmaschinen und Prüfgeräte“ CY - Oberaula, Germany DA - 13.06.2024 KW - Kalibrierschein KW - Klassengrenze KW - Mindestkraft KW - Runden PY - 2024 AN - OPUS4-62482 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bernhardt, Yannick A1 - Császár, Lukas A1 - Dengiz, Nizamettin A1 - Fuchs, Martin A1 - Gaal, Mate A1 - Gautzsch, Tobias A1 - Gohlke, Dirk A1 - Hahn-Jose, Thomas A1 - Heckel, Thomas A1 - Hillger, Wolfgang A1 - Hufschläger, Daniel A1 - Ilse, Detlef A1 - Kiel, Mario A1 - Kornely, Mike A1 - Labud, Patrick Alexander A1 - Marhenke, Torben A1 - Schubert, Frank A1 - Sommerhuber, Ryan A1 - Steinhausen, Ralf A1 - Szewieczek, Artur A1 - Wachter, Luis A1 - Waschkies, Thomas T1 - Charakterisierung und Verifizierung der luftgekoppelten Ultraschallprüfköpfe N2 - Dieses Dokument beschreibt die Eigenschaft en von fokussierten und unfokussierten Prüfköpfen, die für die zerstörungsfreie luftgekoppelte Ultraschallprüfung mit Mittenfrequenzen von über 20 kHz verwendet werden. Dieses Dokument bezieht sich auf Prüfköpfe, die auf dem piezoelektrischen Effekt basieren. KW - Luftgekoppelter Ultraschall KW - Ultraschallprüfung KW - Prüfköpfe KW - Charakterisierung PY - 2024 SN - 978-3-947971-36-7 VL - Richtlinie US 08 SP - 1 EP - 24 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Ausgabe Mai 2024 AN - OPUS4-62489 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Dengiz, Nizametin A1 - Fuchs, Martin A1 - Gaal, Mate A1 - Gautzsch, Tobias A1 - Herzog, Thomas A1 - Kornely, Mike A1 - Littner, Linus A1 - Marhenke, Torben A1 - Schmid, Simon A1 - Sommerhuber, Ryan A1 - Steinhausen, Ralf A1 - Szewieczek, Artur A1 - Wachter, Luis A1 - Waschkies, Thomas A1 - Wunderl, Stefan T1 - Leitfaden zur Durchführung von luftgekoppelter Ultraschallprüfung N2 - Die Anwendungsgebiete der luftgekoppelten Ultraschallprüfung (ACUT) können sehr vielfältig sein und weichen häufig stark von den Einsatzgebieten der klassischen Ultraschallprüfung ab. Vielmehr ist die ACUT eine eigenständige Methode, welche sich häufig eher mit Röntgen oder Thermografie überschneidet oder Prüfungen ermöglicht, die bis heute gar nicht verlässlich zerstörungsfrei durchgeführt werden können. Obwohl die luftgekoppelte Ultraschallprüfung mittlerweile keine neue Technologie ist, bleibt sie im Vergleich zu anderen Verfahren der ZfP ein Randgebiet unter den Methoden. Dies kommt nicht zuletzt dadurch zustande, dass es an Normen, Fachbüchern und Ausbildungsmöglichkeiten für interessierte Prüfer und Prüfaufsichten mangelt. Dies schafft für viele Anwendungsgebiete eine Einstiegshürde, welche die häufigere Anwendung verhindert. Aus diesen Gründen haben sich Experten aus Forschungseinrichtungen und aus der Industrie entschieden, einen Unterausschuss „Luftgekoppelte Ultraschallprüfung“ (ACUT) als Teil des Fachausschusses Ultraschallprüfung der DGZfP einzurichten und dort diese Themen zu bearbeiten. Es wurde beschlossen, einen Leitfaden zu erarbeiten, der interessierten Anwendern den Einstieg in ACUT erleichtert und eine Hilfestellung bei der Spezifikation und Umsetzung von solchen Prüfungen gibt. Das vorliegende Dokument ist das Ergebnis dieser Zusammenarbeit. KW - Luftgekoppelter Ultraschall KW - Ultraschallprüfung KW - Leitfaden PY - 2025 UR - https://publikationen.dgzfp.de/shop/leitfaden-zur-durchfuehrung-von-luftgekoppelter-ultraschallpruefung/ SN - 978-3-947971-45-9 VL - Richtlinie ACUT SP - 1 EP - 28 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Ausgabe Januar 2025 AN - OPUS4-62491 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Valdestilhas, Andre ED - Li, H. ED - Lambrix, P. ED - Sack, H. T1 - SeMatS 2024 - Proceedings of the first international workshop on semantic materials science: Harnessing the power of semantic web technologies in materials science N2 - Advanced technological solutions play a vital role in leveraging the potential of data and driving innovative research. However, the compatibility issues arising from different formats and structures of scientific data hinder progress in data generation, organization, storage, and sharing. To address these challenges, interoperability and efficient data access and analysis automation are crucial. The Semantic Web emerges as a powerful solution to overcome these obstacles. Expanding and adapting Semantic Web technologies to the Materials Science domain can significantly enhance research outcomes by enabling the uniform consideration, integration, and analysis of heterogeneous data from diverse sources and formats. Implementing these technologies can improve the traceability and reproducibility of scientific procedures, experiments, and simulations. It also facilitates automatable data management solutions and empowers researchers to answer scientific inquiries using semantic queries. Moreover, machine learning methods can benefit from enhanced data completeness and coherence. The primary objective of this workshop was to gather professionals in Semantic Web and in Materials Science and Engineering to show the recent advances in the use of Semantic Web technologies for Materials Science and Engineering, as well as provide a platform for discussing issues, finding collaboration opportunities and developing a community for this interdisciplinary field. We thank all authors for their submissions and all members of the SeMatS program committee for their useful reviews and comments. We are also grateful to Daniel Garijo and Andrea Mannocci, the workshop chairs of SEMANTICS 2024, for their continuous support during the workshop organization. T2 - SeMatS 2024 - The 1st International Workshop on Semantic Materials Science CY - Amsterdam, The Netherlands DA - 17.09.2024 KW - Materials science and engineering KW - Semantic web PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:0074-3760-0 SN - 1613-0073 VL - 3760 SP - 1 EP - 127 PB - RWTH Aachen CY - Aachen AN - OPUS4-62497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Junker, Birgit A1 - Stamm, Michael T1 - No downtime thermographic rotor blade inspection N2 - In this presentation, the KI-VISIR Reference Dataset, created by the Bundesanstalt für Materialforschung und -prüfung (BAM) will be discussed. It includes thermographic and visual inspection data of 30 operational wind turbines. This dataset aims to support the maintenance and inspection of wind turbines, which are increasingly being built across Germany and Europe. The data is publicly available and helps in the development of digital methods for damage classification and inspection. T2 - AMI Wind Turbine Blades CY - Düsseldorf, Germany DA - 10.12.2024 KW - Thermography KW - Wind Turbine Blades KW - AI KW - KI-VISIR KW - NDT PY - 2024 AN - OPUS4-62498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Damage detection of wind turbine blades with thermographic inspection and AI-based classification N2 - In this presentation, the possibilities, limitations and challenges of thermographic rotor blade inspection will be discussed. Among other things, the data from the KI-VISIR reference data set will be discussed. This data was also used to train an AI-based image recognition system. T2 - WindEurope Technology Workshop 2024 CY - Dublin, Ireland DA - 10.06.2024 KW - Thermography KW - Wind Turbine Blades KW - AI KW - KI-VISIR KW - NDT PY - 2024 AN - OPUS4-62499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lapšanská, Ivana T1 - Passive Thermografie als Inspektionsinstrument für Rotorblätter von Windkraftanlagen im Betrieb N2 - Der „European Green Deal“ und der globale Kampf gegen den Klimawandel erfordern mehr und größere Windkraftanlagen. Um dem steigenden Bedarf an Wartung und Inspektion zu bedienen, werden neben der „klassischen“ Inspektion durch Industriekletterer zunehmend auch halb autonome Methoden der Ferninspektion entwickelt. Die BAM arbeitet in mehreren Projekten an der Detektion sowohl inneren als auch oberflächlichen Schäden mittels bodenbasierter passiver Thermografie. Passive Thermografie hat den Vorteil, dass die Sonne als Wärmequelle genutzt wird und so sehr große Objekte ohne direkten Zugriff untersucht werden können. Dies erlaubt eine Inspektion von Rotorblättern von Windenergieanlagen im laufenden Betrieb. Das verhindert Ausfallzeiten und Umsatzeinbußen im Vergleich zu herkömmlichen Blattinspektionen. Neben der Automatisierung der Aufnahmetechnik stehen zwei wissenschaftliche Fragestellungen im Fokus der aktuellen Arbeiten. Auf der einen Seite sind Inspektionen mit passiver Thermografie und deren Ergebnisse stark wetterabhängig. Deswegen bedarf es der einem guten Verständnis dieser Abhängigkeit und einer Kopplung von Simulationen und experimentellen Daten. So kann gezeigt werden, welche Defekte in Rotorblätter passive Thermografie bei welchen Wetterbedingungen sichtbar macht. Auf der anderen Seite sind die Auswertung und Interpretation der schnell erfassten Inspektionsergebnisse zeitaufwendig und verlangen gute Kenntnisse der Thermografie. Um hier praxistauglicher zu werden, arbeitet die BAM an der Erstellung von Algorithmen, die eine Vorauswahl und -interpretation der Inspektionsdaten mit künstlicher Intelligenz ermöglichen. In dem Beitrag wird der messtechnische Aufbau zur bodenbasierten passiven Thermografie an Rotorblättern, der Vergleich von Simulationsdaten und Feldmessungen sowie die Arbeiten bezüglich der KI-basierten Auswertung von thermografischen Aufnahmen gezeigt. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Wind KW - Windrad KW - Rotorblatt KW - Thermography KW - Thermografie KW - Rotorblade PY - 2024 AN - OPUS4-62500 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lapšanská, Ivana T1 - Thermographic detection and AI evaluation of leading-edge erosion N2 - The European Green Deal and the global fight against climate change call for more and larger wind turbines. To meet the increasing demand for maintenance and inspection, semi-autonomous methods of remote inspection are increasingly being developed in addition to industrial climbers performing the inspection [1, 2]. Rotor blades are exposed to extreme weather conditions throughout their lifetime causing leading edge erosion which changed the aerodynamic features of blades and can cause structural damages. The estimated annual energy production (AEP) losses caused by erosion damages are between 0.5% and 2% per year. The classification of the severity of the damage and the quantification of the resulting AEP losses are subject of scientific research. With such information, cost efficient repairs and maintenance efforts can improve the power production of wind turbines. Passive thermography presents a viable method for inspecting rotor blades, capable of identifying internal damage [3, 4] and surface erosion [5, 6]. An advantage of this method is that it not only detects rain erosion damage but also reveals temperature variations caused by resulting turbulence on the blade's surface. These turbulent effects reduce rotor blade efficiency, leading to losses in AEP. The inspection process takes approximately 10 minutes per turbine and is carried out while the turbine is fully operational, eliminating downtime and revenue losses typically associated with traditional blade inspections. This efficient inspection procedure is further enhanced by an automatic data analysis system, resulting in a substantial number of wind turbines being inspected within a specified timeframe. The automated evaluation of thermal images is executed using a fully convolutional network (FCN). The initial phase involved training an FCN using over 1500 thermal images. The primary objective was to accurately identify the thermal patterns associated with erosion damage at the leading edge. In the ongoing second phase, the emphasis is on integrating thermographic and visual images to assess the extent of the damage using an FCN. Additionally, this phase involves leveraging human factors in the FCN training process and providing a precise estimation of Annual Energy Production losses attributed to the identified rain erosion damages. T2 - EERA Deep Wind 2024 CY - Trondheim , Norway DA - 17.01.2024 KW - Wind KW - Turbulent flow KW - Thermography KW - Wind rotor blade KW - Inspection PY - 2024 UR - https://www.sintef.no/globalassets/project/eera-deepwind-2024/posters/operation-and-maintenance_ivana_lapsanska_thermographic-detection.pdf AN - OPUS4-62501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Titscher, Thomas A1 - van Dijk, T. A1 - Kadoke, Daniel A1 - Robens-Radermacher, Annika A1 - Herrmann, Ralf A1 - Unger, Jörg F. T1 - Bayesian model calibration and damage detection for a digital twin of a bridge demonstrator N2 - Using digital twins for decision making is a very promising concept which combines simulation models with corresponding experimental sensor data in order to support maintenance decisions or to investigate the reliability. The quality of the prognosis strongly depends on both the data quality and the quality of the digital twin. The latter comprises both the modeling assumptions as well as the correct parameters of these models. This article discusses the challenges when applying this concept to realmeasurement data for a demonstrator bridge in the lab, including the data management, the iterative development of the simulation model as well as the identification/updating procedure using Bayesian inference with a potentially large number of parameters. The investigated scenarios include both the iterative identification of the structural model parameters as well as scenarios related to a damage identification. In addition, the article aims at providing all models and data in a reproducibleway such that other researcher can use this setup to validate their methodologies. KW - Damage detection KW - Finite element analysis KW - Load identification KW - Model updating KW - Estimation KW - System identification KW - Variational Bayesian statistics PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574496 DO - https://doi.org/10.1002/eng2.12669 SN - 2577-8196 SP - 1 EP - 27 PB - Wiley CY - Hoboken, NJ AN - OPUS4-57449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Kruschwitz, Sabine T1 - Review of moisture measurements in civil engineering with ground penetrating radar – Applied methods and signal features N2 - When applying Ground Penetrating Radar (GPR) to assess the moisture content of building materials, different medium properties, dimensions, interfaces and other unknown influences may require specific strategies to achieve useful results. Hence, we present an overview of the various approaches to carry out moisture measurements with GPR in civil engineering (CE). We especially focus on the applied Signal features such as time, amplitude and frequency features and discuss their limitations. Since the majority of publications rely on one single feature when applying moisture measurements, we also hope to encourage the consideration of approaches that combine different signal features for further developments. KW - Ground Penetrating Radar KW - Moisture KW - Civil engineering KW - Signal features PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520684 DO - https://doi.org/10.1016/j.conbuildmat.2021.122250 VL - 278 SP - 122250 PB - Elsevier Ltd. AN - OPUS4-52068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Feuchtemessung an Fußböden mit Radar und Neutronensonde – Ein Vergleich von Labor und Praxis N2 - Nach Auftreten eines Feuchteschadens in Fußbodenaufbauten sind sowohl die zeitnahe Feststellung als auch Eingrenzung betroffener Bereiche von besonderer Bedeutung. So können erforderliche Renovierungsmaßnahmen effizient geplant und mögliche Folgeschäden vermieden werden. Zur messtechnischen Beantwortung dieser Fragestellungen werden bereits seit vielen Jahren Neutronensonden eingesetzt, welche allerdings keine Tiefenzuordnung des schadensträchtigen Flüssigwassers zulassen. Hierzu müssen mit hohem zeitlichem und finanziellem Aufwand zerstörende Sondierungsbohrungen vorgenommen werden, welche zukünftig durch den parallelen Einsatz des Radarverfahrens vermieden werden könnten. In systematischen Laborstudien wurden gängige Feuchteschäden an häufig anzutreffenden Fußbodenaufbauten simuliert und deren Einfluss auf das Messsignal untersucht. Hierbei kamen Zementund Anhydritestriche, sowie die Dämmmaterialen Styropor, Styrodur, Glaswolle und Perlite-Schüttung mit variierenden Schichtdicken zum Einsatz, um die vielfältigen Konfigurationen der Praxis abzubilden. Für den gewonnenen Datensatz konnten geeignete Signalmerkmale extrahiert werden, welche mithilfe multivariater Datenauswertung eine Klassifizierung des vorliegenden Schadenfalls zulassen. Zum Ende des Forschungsvorhabens steht besonders die Anwendbarkeit der entwickelten Methoden für die Praxis im Fokus. Hierzu wurden Messungen an realen Schadensfällen durchgeführt und deren Ergebnisse mit den Laboruntersuchungen verglichen. Hierbei stellten sich variierende Schichtdicken, sowie vorkommende Fußbodenheizungen und Armierungsgitter als mögliche Fehlerquellen für eine vollständig automatisierte Auswertung heraus. T2 - 81. Jahrestagung der Deutschen Geophysikalischen Gesellschaft (DGG) CY - Online meeting DA - 01.03.2021 KW - Radar KW - Feuchte KW - Fußboden KW - Neutronensonde PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522227 DO - https://doi.org/10.23689/fidgeo-3955 AN - OPUS4-52222 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Machbarkeitsstudie zur Zustandserfassung von Spannbetonschwellen mit dem Ultraschallverfahren N2 - Das niederfrequente Ultraschallverfahren zur zerstörungsfreien Zustandserfassung von Stahlbetonkomponenten findet im Bauwesen umfangreiche Anwendung. Multistatische Arrays sind am Markt verfügbar und ausgelegt für die Prüfung großflächiger Betonstrukturen. In einer Machbarkeitsstudie wird überprüft, ob eine Zustandserfassung an schlanken Spannbetonschwellen möglich ist. B70-Schwellen und B90-Weichenschwellen wurden hierfür im Labor, im Schienennetz und während der Wiederaufbereitung mit dem Ultraschallverfahren untersucht. Fokus ist die Detektion von Sickenrisse, Kopfrissen und Treibrissen im Bereich des Schwellenkopfes. Die rekonstruierten Ultraschalldaten zeigen für intakt-klassifizierte Schwellen ein reproduzierbares Rückwandecho und weitere Reflexionen an den Schwellenaußenkanten. Die Ausprägung der Amplitude variiert je nach Degradation durch Belastung und Verwitterung. Defekt-klassifizierte Schwellen mit z. B. Kopfrissen oder unterseitigen Abplatzungen unterscheiden sich im Signalbild deutlich durch oberflächennahe Reflexionen bzw. verschobene Rückwandechos. Basierend auf den untersuchten Schwellen zeigt die Machbarkeitsstudie, dass eine zerstörungsfreie Zustandserfassung mit Hilfe des Ultraschallverfahrens grundsätzlich möglich ist. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - Zerstörungsfreie Prüfung KW - Spannbetonschwelle KW - Ultraschallverfahren KW - Beton KW - Zustandsermittlung PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596536 AN - OPUS4-59653 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Klewe, Tim T1 - Comparison of the Calcium Carbide Method and Darr Drying to Quantify the Amount of Chemically Bound Water in Early Age Concrete N2 - Hydration is the exothermic reaction between anhydrous cement and water, which forms the solid cement matrix of concrete. Being able to evaluate the hydration is of high interest for the use of both conventional and more climate-friendly building materials. The experimental monitoring is based on temperature or moisture measurements. The first needs adiabatic conditions, which can only be achieved in laboratory. The latter is often measured comparing the weight of the material sample before and after oven drying, which is time-consuming. This study investigates the moisture content of two cement-based and two calcium sulphate based mixtures for the first 90 days by using the calcium carbide method and oven drying at 40 °C and 105 °C (Darr method). Thereby, the amount of chemically bound water is determined to derive the degree of hydration. The calcium carbide measurements highly coincide with oven drying at 40 °C. The calcium carbide method is therefore evaluated as a suitable alternative to the time-consuming Darr drying. The prompt results are seen as a remarkable advantage and can be obtained easily in laboratory as well as in the field. KW - Concrete KW - Hydration KW - Material moisture KW - Calcium carbide method KW - Bound water KW - Darr method KW - Oven drying KW - Chemisorption KW - Physisorption PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564519 DO - https://doi.org/10.3390/ma15238422 VL - 15 IS - 23 SP - 1 EP - 16 PB - MDPI AN - OPUS4-56451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (< 1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %. T2 - 4th International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 08.03.2023 KW - Earth masonry KW - Material moisture KW - Molecular diffusion KW - Chemisoprtion KW - Knudsen effect KW - Physisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571391 SP - 1 EP - 8 PB - RILEM CY - Champs-sur-Marne AN - OPUS4-57139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Johann, Sergej A1 - Strangfeld, Christoph A1 - Zimmek, David A1 - Bartholmai, Matthias T1 - Smart electronic helper for long-term monitoring of bridges and building structures N2 - Increasing traffic volume on the one hand and ageing infrastructure on the other hand have created many new challenges for maintenance and structural health monitoring of roads and bridges. In the past, many bridges and road structures have been neglected, often resulting in traffic congestion, road closure, and increased repair costs. This research is concerned with the development of a system to improve the challenge of maintenance and early detection of damage, particularly moisture penetration and corrosion of steel reinforced concrete components. The objective is to develop a method that will also work after 30 years and longer. Many new IoT solutions are equipped with internal energy storage elements (accumulators or batteries) which are inappropriate here, since most relevant signs of concrete degradation occur after decades, where the functioning of such elements are more than questionable. The presented technology approach uses radio-frequency identification (RFID) and enables connectivity to sensors. It offers the advantage of an passive, completely independent energy supply without any energy storage components. Since the system should be permanently embedded in concrete, it is crucial to develop a long-term stable device which is adapted to the environmental influences of the structure, e.g., long-term resistance in very alkaline environment of pH 13. In numerous experiments, the robustness of the system was tested and evaluated. Various tests with encapsulations to protect the electronics were performed, and for long-term validation different concrete specimens were instrumented with RFID-sensor-systems. Their operating time is now around two years and investigations for signs of fatigue and damage to the encapsulation and the electronics are ongoing. T2 - SMAR 2019 CY - Potsdam, Germany DA - 27.08.2019 KW - Sensors KW - Passive RFID KW - Smart structures KW - SHT KW - Long term monitoring PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-501931 UR - https://www.ndt.net/?id=25011 SN - 1435-4934 VL - 25 IS - 1 SP - 1 EP - 6 PB - NDT.net CY - Kirchwald AN - OPUS4-50193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Signalmerkmale des Radarverfahrens zur Klassifizierung von Feuchteschäden in Fußbodenaufbauten N2 - Zur Eingrenzung und Klassifizierung auftretender Feuchteschäden in geschichteten Fußbodenaufbauten wird bereits seit vielen Jahren das Neutronensondenverfahren eingesetzt. Während eine Eingrenzung des Schadens bereits durch die zerstörungsfrei aufgenommenen Messdaten möglich ist, erfordert die Klassifizierung zeit- und kostenintensive Sondierungsbohrungen. Die somit gewonnenen Tiefeninformationen zur Lage des Flüssigwassers tragen maßgeblich zur Planung der erforderlichen Reparaturarbeiten bei, was die Frage nach einer zerstörungsfreien Alternative zur vertikalen Lokalisierung von Feuchte in Fußböden stellt. Das Radarverfahren ist mit seiner hohen Sensitivität für Wasser besonders geeignet und soll künftig zur automatisierten Klassifizierung typischer Schadensfälle beitragen. In einem laufenden Forschungsvorhaben werden in systematischen Laborstudien gängige Schadensfälle an häufig anzutreffenden Fußbodenaufbauten simuliert und deren Einfluss auf die genannten Verfahren untersucht. Hierbei kommen Zement- und Anhydritestriche, sowie unterschiedliche Dämmmaterialen mit variierenden Schichtdicken zum Einsatz. Wesentlicher Bestandteil der Auswertung ist die Extraktion signifikanter Signalmerkmale des Radarverfahrens, welche Rückschlüsse auf den Schadensfall und ggf. die Wassermenge zulassen. Die Robustheit gegenüber unterschiedlichsten Aufbauten mit wechselnden Schichtdicken und Materialien steht hierbei besonders im Fokus. Erste Ergebnisse empfehlen die Betrachtung der örtlichen Verteilung bestimmter Signalmerkmale im Radargramm (B-Scan), um eine Klassifizierung der Schadensfälle vornehmen zu können. T2 - Fachtagung Bauwerksdiagnose 2020 CY - Berlin, Germany DA - 13.02.2020 KW - Radar KW - Feuchte KW - Signalmerkmale KW - Klassifikation PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504143 AN - OPUS4-50414 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (less than1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. These effects are prominent in the meso-pore range and might significantly alter the effective diffusion coefficient. KW - Earth material KW - Material moisture KW - Physisoprtion KW - Chemisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583811 DO - https://doi.org/10.1016/j.matpr.2023.09.034 SN - 2214-7853 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-58381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Küttenbaum, Stefan T1 - Zur Visualisierung von Schäden in Betonschwellen durch zerstörungsfreie Ultraschallprüfung N2 - Die bildgebende Ultraschalltechnik liefert Hinweise auf verdeckte Schäden in Spannbetonschwellen. Dieses zerstörungsfreie Prüfverfahren schafft eine objektive und vergleichbare Basis für die Zustandsbestimmung der Schwellen und ermöglicht die Optimierung von baulichen Erhaltungsstrategien. KW - Spannbetonschwellen KW - Zustandsbewertung KW - Verkehrsinfrastruktur PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592914 UR - https://www.eurailpress.de/magazine.html SN - 0013-2845 IS - 12/23 SP - 26 EP - 31 PB - DVV Media Group CY - Hamburg AN - OPUS4-59291 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Küttenbaum, Stefan T1 - Zur Visualisierung von Schäden in Betonschwellen durch zerstörungsfreie Ultraschallprüfung N2 - Die bildgebende Ultraschalltechnik liefert Hinweise auf verdeckte Schäden in Spannbetonschwellen. Dieses zerstörungsfreie Prüfverfahren schafft eine objektive und vergleichbare Basis für die Zustandsbestimmung der Schwellen und ermöglicht die Optimierung von baulichen Erhaltungsstrategien. KW - Betonschwellen KW - Ultraschall KW - Schieneninfrastruktur KW - Gleisoberbau KW - Spannbetonschwelle PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591889 UR - https://www.eurailpress.de/etr SN - 0013-2845 IS - 12 SP - 26 EP - 31 PB - DVV Media Group, Eurailpress CY - Hamburg AN - OPUS4-59188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Klewe, Tim T1 - Non-destructive classification of moisture deterioration in layered building floors using ground penetrating radar N2 - In the event of moisture deterioration, rapid detection and localization is particularly important to prevent further deterioration and costs. For building floors, the layered structure poses a challenging obstacle for most moisture measurement methods. But especially here, layer-specific information on the depth of the water is crucial for efficient and effective repairs. Ground Penetrating Radar (GPR) shows the potential to generate such depth information. Therefore, the present work investigates the suitability of GPR in combination with machine learning methods for the automated classification of the typical deterioration cases (i) dry, (ii) wet insulation, and (iii) wet screed. First, a literature review was conducted to identify the most common methods for detecting moisture in building materials using GPR. Here, it especially became clear that all publications only investigated individual time-, amplitude- or frequency features separately, without combining them. This was seen as a potential aspect for innovation, as the multivariate application of several signal features can help to overcome individual weaknesses and limitations. Preliminary investigations carried out on drying screed samples confirmed the profitable use of multivariate evaluations. In addition to the general suitability and dependencies of various features, first limitations due to possible interference between the direct wave and the reflection wave could be identified. This is particularly evident with thin or dry materials, for which the two-way travel times of the reflected radar signals become shorter. An extensive laboratory experiment was carried out, for which a modular test specimen was designed to enable the variation of the material type and thickness of screed and insulation, as well as the simulation of moisture deteriorations. The data collected revealed clear differences between dry and deteriored structures within measured B-scans. These deviations were to be detected with the newly introduced B-scan features, which evaluate the statistical deviation of A-scan features within a survey line. In this way, deteriorations to unknown floor structures are recognized, regardless of the material parameters present. In a subsequent training and cross-validation process of different classifiers, accuracies of over 88 \% of the 504 recorded measurements (252 different experimental setups) were achieved. For that, the combination of amplitude and frequency features, which covered all relevant reflections of the radar signals, was particularly beneficial. Furthermore, the data set showed only small differences between dry floors and deteriored screeds for the B-scan features, which could be attributed to a homogeneous distribution of the added water in the screeds. The successfully separation of these similar feature distributions raised the suspicion of overfitting, which was examined in more detail by means of a validation with on-site data. For this purpose, investigations were carried out at five different locations in Germany, using the identical measurement method like in the laboratory. By extracting drilling cores, it was possible to determine the deterioration case for each measurement point and thus generate a corresponding reference. However, numerous data had to be sorted out before classification, since disturbances due to underfloor heating, screed reinforcements, steel beams or missing insulation prevented comparability with the laboratory experiments. Validation of the remaining data (72 B-scans) achieved only low accuracy with 53 \% correctly classified deterioration cases. Here, the previously suspected overfitting of the small decision boundary between dry setups and deteriored screeds within the laboratory proved to be a problem. The generally larger deviations within (also dry) on-site B-scans were thus frequently misclassified as screed deterioration. In addition, there were sometimes strongly varying layer thicknesses or changing cases of deterioration within a survey line, which caused additional errors due to the local limitation of the drilling core reference. Nevertheless, individual on-site examples also showed the promising potential of the applied signal features and the GPR method in general, which partly allowed a profound interpretation of the measurements. However, this interpretation still requires the experience of trained personnel and could not be automated using machine learning with the available database. Nevertheless, such experience and knowledge can be enriched by the findings of this work, which provide the basis for further research. Future work should aim at building an open GPR data base of on-site moisture measurements on floors to provide a meaningful basis for applying machine learning. Here, referencing is a crucial point, whose limitations with respect to the moisture present and its distribution can easily reduce the potential of such efforts. The combination of several reference methods might help to overcome such limitations. Similarly, a focus on monitoring approaches can also help to reduce numerous unknown variables in moisture measurements and increase confidence in the detection of different deterioration cases. KW - NDT KW - Moisture measurement KW - Ground penetrating radar KW - Building floor PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591044 DO - https://doi.org/10.14279/depositonce-19306 SP - 1 EP - 146 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-59104 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moreno Torres, Benjami A1 - Völker, Christoph A1 - Munsch, Sarah Mandy A1 - Hanke, T. A1 - Kruschwitz, Sabine ED - Tosti, F. T1 - An Ontology-Based Approach to Enable Data-Driven Research in the Field of NDT in Civil Engineering N2 - Although measurement data from the civil engineering sector are an important basis for scientific analyses in the field of non-destructive testing (NDT), there is still no uniform representation of these data. An analysis of data sets across different test objects or test types is therefore associated with a high manual effort. Ontologies and the semantic web are technologies already used in numerous intelligent systems such as material cyberinfrastructures or research databases. This contribution demonstrates the application of these technologies to the case of the 1H nuclear magnetic resonance relaxometry, which is commonly used to characterize water content and porosity distri-bution in solids. The methodology implemented for this purpose was developed specifically to be applied to materials science (MS) tests. The aim of this paper is to analyze such a methodology from the perspective of data interoperability using ontologies. Three benefits are expected from this ap-proach to the study of the implementation of interoperability in the NDT domain: First, expanding knowledge of how the intrinsic characteristics of the NDT domain determine the application of semantic technologies. Second, to determine which aspects of such an implementation can be improved and in what ways. Finally, the baselines of future research in the field of data integration for NDT are drawn. KW - Ontology Engineering KW - Interoperability KW - Data-integration KW - NMR relaxometry KW - materials informatics PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529716 DO - https://doi.org/10.3390/rs13122426 SN - 2072-4292 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. VL - 13 IS - 12 SP - 2426 PB - Multidisciplinary Digital Publishing Institute (MDPI) CY - Basel, Switzerland AN - OPUS4-52971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Pirskawetz, Stephan A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Gründer, Klaus-Peter A1 - Kadoke, Daniel T1 - The load-bearing behaviour of a reinforced concrete beam investigated by optical measuring techniques N2 - Bending beams and slabs are typical examples for structural elements used for reinforced concrete structures such as bridge girders, T-beams and bridge decks. Their strength related failure modes at maximum loading can be divided into bending and shear failure. The failure of beams loaded in bending can occur with or without indication. Therefore, conventional design concepts aim on failure modes with sufficient indication (e.g. large deflections or cracks), as it occurs in the case of secondary flexural compression failure. These indicating factors can also be used for Structural Health Monitoring (SHM) of civil infrastructure systems (e.g. bridges) to identify structural changes. In this context, non-destructive testing (NDT) methods offer different techniques for measuring deflections or crack formation and opening. However, profound knowledge on the determining failure modes of bending beams and their detection by NDT methods is required for the reliable application of SHM. Different NDT methods have been used in this study for analysing the load-bearing behaviour of a reinforced concrete beam in bending. The different measuring techniques are briefly described and their applicability is discussed by means of experimental results. For this purpose, the load-bearing behaviour of a reinforced concrete beam having a span of 2.75 m was investigated in a four-point bending flexural test at laboratory scale. The focus is on the characterization of determining failure modes by optical NDT and the comparison with classical measuring techniques (e.g. deformation measurements by displacement transducers). The bending beam was equipped with two single-mode (SM) sensor fibres. One fibre served as Distributed Optical Fibre Sensor (DOFS), whereas the other fibre contained Fibre Bragg Grating (FBG) sensors. In addition, optical deformation measurements using Digital Image Correlation (DIC) and Stereophotogrammetry (SP) were conducted. KW - Concrete beam KW - Bending KW - Digital image correlation KW - Stereophotogrammetry KW - Distributed fibre optic sensor KW - Fibre bragg grating PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524762 DO - https://doi.org/10.1617/s11527-021-01699-6 VL - 54 IS - 3 SP - Article 102 PB - Springer AN - OPUS4-52476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Wiehle, Philipp A1 - Munsch, Sarah Mandy T1 - About the dominance of mesopores in physisorption in amorphous materials N2 - Amorphous, porous materials represent by far the largest proportion of natural and men-made materials. Their pore networks consists of a wide range of pore sizes, including mesoand macropores. Within such a pore network, material moisture plays a crucial role in almost all transport processes. In the hygroscopic range, the pores are partially saturated and liquid water is only located at the pore fringe due to physisorption. Therefore, material parameters such as porosity or median pore diameter are inadequate to predict material moisture and moisture transport. To quantify the spatial distribution of material moisture, Hillerborg’s adsorption Theory is used to predict the water layer thickness for different pore geometries. This is done for all pore sizes, including those in the lower nanometre range. Based on this approach, it is shown that the material moisture is almost completely located in mesopores, although the pore network is highly dominated by macropores. Thus, mesopores are mainly responsible for the moisture storage capacity, while macropores determine the moisture transport capacity, of an amorphous material. Finally, an electrical analogical circuit is used as a model to predict the diffusion coefficient based on the pore-size distribution, including physisorption. KW - Physisorption KW - Mesopores KW - Amorphous materials KW - Macropores KW - Adsorbed water layer thickness KW - Material moisture KW - Moisture distribution PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538525 UR - https://dataverse.harvard.edu/dataset.xhtml?persistentId=doi:10.7910/DVN/NILGW2 DO - https://doi.org/10.3390/molecules26237190 VL - 26 IS - 23 SP - 1 EP - 22 PB - MDPI AN - OPUS4-53852 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Ermittlung der Oberflächenrelaxivität in Sandsteinen - ein Methodenvergleich N2 - Mit dem zerstörungsfreien Verfahren der nuklear magnetischen Resonanz (NMR) mit Fokus auf 1H-Protonen lässt sich der Feuchtegehalt in porösen Materialien bestimmen und bei einem vollgesättigten Medium eine Porengrößenverteilung ableiten. Für die Ermittlung der Porengrößenverteilung muss die gemessene T2-Relaxationszeitenverteilung mit dem Parameter Oberflächenrelaxivität (OR) umgerechnet werden. Ist dieser Parameter für das zu untersuchende Medium unbekannt, kann dieser mithilfe von Vergleichsverfahren abgeschätzt werden. Dabei kommen z. B. Gassorption, Quecksilberporosimetrie (MIP), Dünnschliff-Mikroskopie oder µ-Computer-Tomographie (µ-CT) zum Einsatz. Da die verschiedenen Verfahren allerdings unterschiedliche Auflösungsgrenzen aufweisen und auf verschiedenen physikalischen Prinzipien beruhen, können die ermittelten ORs für ein Medium stark variieren. Um ein besseres Verständnis für die OR und die Einflüsse der Vergleichsverfahren zu bekommen, wurden 19 verschiedene Sandsteintypen untersucht. Die OR wurde zum einen basierend auf der spezifischen inneren Oberfläche aus der dynamischen Dampfsorption (DVS) und der Gassorption abgeleitet. Zum anderen wurden die Relaxationszeitenverteilungen durch manuelles Anpassen der OR derart in Porengrößenverteilungen umgerechnet, sodass es eine Übereinstimmung mit den Porengrößenverteilungen aus MIP und/oder µ-CT gibt. Die Umrechnung von Relaxationszeitverteilungen in eine Porengrößenverteilung berücksichtigt dabei sowohl fast- als auch slow-diffusion. Insgesamt ergab sich für die Sandsteine ein breites Spektrum an ORs, bei dem die über die innere spezifische Oberfläche ermittelten ORs andere Größenordnungen aufwiesen (< 10 µm/s), als bei dem Vergleich mit MIP oder µ-CT (bis 600 µm/s). Die mit MIP und µ-CT ermittelten Werten lagen dabei um einen Faktor von 1 bis 30 auseinander. Dieser umfangreiche Datensatz, der vier verschiedene Vergleichsverfahren einbezieht, soll neue Erkenntnisse in der Charakterisierung von porösen Materialien (z. B. bezüglich der Oberflächenrauigkeit) und in der Ursache für die starke Variation der OR ermöglichen. Durch das Berücksichtigen von fast- als auch slow-diffusion, können dabei sogar Daten in eine Porengrößenverteilung umgerechnet werden, bei denen das fast-diffusion-Kriterium nach Brownstein und Tarr nicht erfüllt ist. Außerdem ergibt sich aus der Berücksichtigung des slow-diffusion-Regimes ein neues Verständnis für die obere Auflösungsgrenze von NMR. T2 - 82. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online meeting DA - 07.03.2022 KW - NMR KW - Sandsteine KW - Oberflächenrelaxivität KW - Porengrößenverteilung PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544721 UR - https://e-docs.geo-leo.de/handle/11858/9672 DO - https://doi.org/10.23689/fidgeo-5330 AN - OPUS4-54472 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph T1 - Quantification of the Knudsen Effect on the Effective Gas diffusion Coefficient in Partially Saturated Pore Distributions N2 - The effective gas diffusion coefficient describes the process of gas diffusion in porous materials. Several materials have a significant number of micropores in the lower nanometre range leading to a reduction of gas diffusion (Knudsen effect). In the case of partial pore saturation during adsorption, the available pore space is further reduced, as is the gas diffusion. In this study, the influence of partially saturated pores on the Knudsen effect and on the gas diffusion is quantified. Three different pore geometries are investigated (slit, cylindrical and spherical pores) and three different types of pore size distribution, including a broad equal distribution, three narrow normal distributions and two measured distributions of concrete. Besides the intensive computation of the exact pore saturation, a simplified model with low computational requirements is suggested. This study shows that the influence of the water layer thickness on the effective diffusion becomes significant for pore radii below 50 nm and the assumed pore geometry is important. At the end, the overall effect is quantified for an amorphous material with most pore radii below 30 nm. At a moisture level of 50% relative humidity, the effective diffusion is reduced by 35% due to partial saturation. KW - Effective gas diffusion coefficient KW - Gas transport in porous media KW - Knudsen diffusion KW - Moisture transport KW - Nanopores PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528509 DO - https://doi.org/10.1002/adem.202100106 VL - 23 IS - 10 SP - 2100106 PB - Wiley AN - OPUS4-52850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine T1 - Classification of Practical Floor Moisture Damage Using GPR - Limits and Opportunities N2 - Machine learning in non-destructive testing (NDT) offers significant potential for efficient daily data analysis and uncovering previously unknown relationships in persistent problems. However, its successful application heavily depends on the availability of a diverse and well-labeled training dataset, which is often lacking, raising questions about the transferability of trained algorithms to new datasets. To examine this issue closely, the authors applied classifiers trained with laboratory Ground Penetrating Radar (GPR) data to categorize on-site moisture damage in layered building floors. The investigations were conducted at five different locations in Germany. For reference, cores were taken at each measurement point and labeled as (i) dry, (ii) with insulation damage, or (iii) with screed damage. Compared to the accuracies of 84 % to 90 % within the laboratory training data (504 B-Scans), the classifiers achieved a lower overall accuracy of 53 % for on-site data (72 B-Scans). This discrepancy is mainly attributable to a significantly higher dynamic of all signal features extracted from on-site measurements compared to laboratory training data. Nevertheless, this study highlights the promising sensitivity of GPR for identifying individual damage cases. In particular the results showing insulation damage, which cannot be detected by any other non-destructive method, revealed characteristic patterns. The accurate interpretation of such results still depends on trained personnel, whereby fully automated approaches would require a larger and diverse on-site data set. Until then, the findings of this work contribute to a more reliable analysis of moisture damage in building floors using GPR and offer practical insights into applying machine learning to non-destructive testing for civil engineering (NDT-CE). KW - GPR KW - Material moisture KW - Building floor KW - Machine Learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607932 DO - https://doi.org/10.1007/s10921-024-01111-7 SN - 0195-9298 VL - 43 IS - 3 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-60793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Grotelüschen, Bjarne A1 - Bühling, Benjamin T1 - Air-Coupled Broadband Impact-Echo Actuation Using Supersonic Jet Flow N2 - The impact-echo method (IE) is a non-destructive testing method commonly used in civil engineering. We propose a completely new approach for air-coupled actuation based on supersonic jet flow. The impinging jet sound generates continuously high sound pressures with a broad frequency bandwidth. This novel concept of utilising aeroacoustic sound for air-coupled IE was evaluated on two concrete specimens and validated using a classical IE device with physical contact. The results show a high agreement with the expected frequencies. Delaminations are correctly detected in depth and size. This proves the high reliability of air-coupled IE based on supersonic jet flow. KW - Air-coupled impact-echo KW - Impact-echo actuation KW - Building materials KW - Delamination KW - Aeroacoustic actuation · KW - Impinging jet PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600093 DO - https://doi.org/10.1007/s10921-023-01043-8 SN - 0195-9298 VL - 43 IS - 2 SP - 1 EP - 20 PB - Springer Science and Business Media LLC CY - Berlin AN - OPUS4-60009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Investigations on multi-sensor data for monitoring volume flow during the printing process N2 - Extrusion based 3D concrete printing (3DCP) is a growing technology because of its high potential for automating construction and the new possibilities of design. In conventional construction methods, a sample is taken to be representative for one material batch. However, in 3DCP continuous mixing is used which results in variations during the mixing process. Therefore, one sample is not representative for the entire structure. This leads to the necessity of continuous and real-time process monitoring. This study focuses on the variations of pressure and temperature which are caused by changes in the material due to the ongoing mixing process. Changes in material, which is transported downstream, are influencing sensor signals in different positions with a time delay. In the following, the data is analysed to investigate if the changing material and the so caused change in pressure can be used to calculate volume flow. T2 - Digital Concrete 2024 CY - Munich, Germany DA - 04.09.2024 KW - Additive manufacturing KW - In-line Monitoring KW - Volume Flow KW - Process Control PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:gbv:084-2024081513042 DO - https://doi.org/10.24355/dbbs.084-202408151304-0 SP - 1 EP - 3 AN - OPUS4-61001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munsch, Sarah Mandy A1 - Strangfeld, Christoph A1 - Kruschwitz, Sabine T1 - Application of 1H proton NMR relaxometry to building materials - A review N2 - Since nuclear magnetic resonance with focus on 1H protons is highly sensitive to pore filling fluids, it is nowadays often applied for the investigation of porous media. Mainly in materials research and especially in the field of non-destructive testing in civil engineering it is increasingly used. Scientific questions about and based on NMR meanwhile cover a broad spectrum. To give an overview, we have reviewed various studies dealing with the determination of moisture contents and parameters such as the pore-size distribution, surface relaxivity, porosity, etc. In some papers, the monitoring of moisture transport in connection with degradation processes or admixtures was the main objective. In other papers, NMR was used for pore space analysis or even applied on site to assess the state of conservation of cultural heritage. Building materials that have been investigated in the presented studies are for example cement, concrete, woods, sandstones etc. In this paper, short descriptions and the significant results of the reviewed articles are summarized and their measurement problems and discrepancies are pointed out. A special feature of this review article is the concise tabular compilation of determined 𝑇1 and 𝑇2 relaxation times, as well as of surface relaxivity values for various materials and components. Finally, relevant aspects are summed up and conclusions about the increasing potential of NMR relaxometry for investigations of porous building materials are drawn, followed by an outlook about future applications and the need for technical development. KW - NMR relaxometry KW - Building materials KW - Natural stones KW - Relaxation times KW - Surface relaxivities KW - Moisture KW - Pore space characterization PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521888 DO - https://doi.org/10.1016/j.jmro.2021.100012 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. VL - 6-7 SP - 100012 PB - Elsevier Inc. CY - Amsterdam AN - OPUS4-52188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Möglichkeiten und Grenzen der zerstörungsfreien Erfassung niedriger Feuchtegehalte in teilgesättigten Sandsteinen mit 1H-NMR N2 - Die zerstörungsfreie Ermittlung der Materialfeuchte in Baustoffen ist für das Bauwesen von großer Bedeutung, denn ein erhöhter Feuchteeintrag kann zu Schimmelbildung, Alkali-Kieselsäure-Reaktionen, Korrosion etc. führen und somit ein hohes Schadenspotential mit sich bringen. Auch wenn zur qualitativen Lokalisierung möglicher Schad- und Risikostellen bereits zahlreiche zerstörungsfreie Verfahren in der Praxis Anwendung finden, besteht ein Mangel an quantitativen Verfahren, die auch bei niedrigen Feuchtegehalten sensitiv sind. Eine Methode zur zerstörungsfreien und quantitativen Bestimmung des Feuchtegehaltes und der effektiven Porosität ist die 1H-Kernspinresonzanzmethode (NMR). Da NMR sensitiv für die molekulare Beweglichkeit von Wasserstoffprotonen ist, lassen sich Informationen über die Bindungsform und -stärke sowie der Umgebung (Porengröße und Mineralzusammensetzung) der Wasserstoffprotonen gewinnen. Obwohl es bereits seit über 20 Jahren mobile NMR-Messeräte gibt, wird NMR heutzutage immer noch weitestgehend im Labor eingesetzt. Dies liegt daran, dass sie aufgrund der verwendeten Permanentmagnete schwer sind und nur äußerst geringe Eindringtiefen ermöglichen. In einer derzeit laufenden Forschungsarbeit wird deshalb ein speziell für Bohrkerne entworfener NMR-Tomograph eingesetzt. Mit seiner minimalen Echozeit von 50 µs lässt sich (abhängig von der Oberflächenrelaxivität) Wasser bis in nanometergroßen Poren erfassen. Um die Sensitivität von NMR bei Teilsättigung zu untersuchen, wurden verschiedene Sandsteinproben in Exsikkatoren mit relativen Luftfeuchten im Bereich von 33 % bis 96 % gelagert. Als Referenzen dienen zum einen das NMR-Signal bei Vollsättigung und zum anderen die Porengrößenverteilung aus Quecksilberporosimetriemessungen (MIP). Um die NMR-Sensitivität zu bewerten, wird die Korrelation der NMR-Amplitude mit den gravimetrisch ermittelten Feuchtegehalten sowie ein Vergleich der Porosität aus NMR und MIP betrachtet. Zu beachten ist in diesem Zusammenhang, dass sowohl die Reduzierung der Wasserfilmdicke als auch die Verkleinerung von Porengrößen zu einer ähnlichen Verkürzung der T2-Relaxationszeit führt. Als Ausblick wird ein Lösungsansatz vorgestellt, bei dem die NMR-Signale mit der Wasserfilmdickenberechnung basierend auf der relativen Luftfeuchte im Material korreliert werden. T2 - 81. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online meeting DA - 01.03.2021 KW - NMR KW - Sandsteine KW - Porosität KW - Oberflächenrelaxivität KW - Feuchtegehalt PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522271 DO - https://doi.org/10.23689/fidgeo-3957 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-52227 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Bintz, Thilo A1 - Heyn, R. A1 - Hirsch, H. A1 - Grunewald, J. A1 - Kruschwitz, Sabine T1 - Detailed investigation of capillary active insulation materials by 1H nuclear magnetic resonance (NMR) and thermogravimetric drying N2 - Capillary active interior insulation materials are an important approach to minimize energy losses of historical buildings. A key factor for their performance is a high liquid conductivity, which enables redistribution of liquid moisture within the material. We set up an experiment to investigate the development of moisture profiles within two different interior insulation materials, calcium-silicate (CaSi) and expanded perlite (EP), under constant boundary conditions. The moisture profiles were determined by two different methods: simple destructive sample slicing with subsequent thermogravimetric drying as well as non-destructive NMR measurements with high spatial resolution. The moisture profiles obtained from both methods show good agreement, when compared at the low spatial resolution of sample slicing, which demonstrates the reliability of this method. Moreover, the measured T2-relaxation-time distributions across the sample depth were measured, which may give further insight into the saturation degree of the different pore sizes. In order to explain differences in the moisture profiles between CaSi and EP, we determined their pore-size distribution with different methods: conversion of the NMR T2 relaxationtime distribution at full saturation, mercury intrusion porosimetry and indirect determination from pressure plate measurements. CaSi shows a unimodal distribution at small pore diameters, while in EP, a bi-modal or wider distribution was found. We assume that the smaller pore diameters of CaSi lead to a higher capillary conductivity, which causes a more distributed moisture profile in comparison with that of EP. T2 - NDT-CE CY - Zurich, Switzerland DA - 16.08.2022 KW - Insulation material KW - Nuclear magnetic resonance KW - Capillary conductivity KW - Pore-size distribution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579172 DO - https://doi.org/10.58286/27205 SN - 1435-4934 VL - 27 IS - 9 SP - 1 EP - 11 AN - OPUS4-57917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Klewe, Tim A1 - Schumacher, K. A1 - Telong, Melissa A1 - Grobla, Lili A1 - Völker, C. A1 - Yared, K. A1 - Kruschwitz, Sabine ED - Rogge, Andreas ED - Meng, Birgit T1 - Anwendung von KI für die Materialoptimierung im Bauwesen N2 - Diese Arbeit untersucht den Einsatz von Künstlicher Intelligenz (KI) in der Materialentwicklung für Beton, mit einem Fokus auf Karbonatisierungswiderstand, CO₂-Reduktion und Kostenoptimierung. Das KI-Tool SLAMD, das auf inverses Materialdesign setzt, konnte in Studien die Entwicklungszeit für Betonmischungen um bis zu 80 % verkürzen. Durch die Integration zusätzlicher 1H-Kernspinresonanz-Daten wurde der Prozess um weitere 40 % beschleunigt. Insgesamt zeigt sich, dass der Einsatz von KI die Effizienz und Nachhaltigkeit in der Materialentwicklung signifikant steigern kann. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Künstliche Intelligenz (KI) KW - Materialoptimierung KW - Bauwesen PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612949 SN - 978-3-9818564-7-7 SP - 192 EP - 200 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61294 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Müller-Vahl, H. F. A1 - Nayeri, C. N. A1 - Paschereit, C. O. A1 - Greenblatt, D. T1 - Airfoil synchronous surging and pitching N2 - Combined surging and pitching of an airfoil at the identical frequency (i.e. synchronously), at four different phase differences, was investigated theoretically and experimentally. The most general unsteady theoretical formulation was adopted to calculate the lift coefficient, and then extended to explicitly compute the unsteady bound vortex sheet. This was used for comparison with experiments and facilitated the computation of both Joukowsky and impulsive-pressure lift contributions. Experiments were performed using a symmetric 18 % thick airfoil in an unsteady wind tunnel at an average Reynolds number of 3.0*10^5 , with a free-stream oscillation amplitude of 51 %, an angle-of-attack range of 2° +- 2° and a reduced frequency of 0.097. In general, excellent correspondence was observed between theory and experiment, representing the first direct experimental validation of the general theory. It was shown, both theoretically and experimentally, that the lift coefficient was not accurately represented by independent superposition of surging and pitching effects, due to variations in the instantaneous effective reduced frequency not accounted for during pure pitching. Deviations from theory, observed at angle-of-attack phase leads of 90° and 180°, were attributed to bursting of separation bubbles during the early stages of the acceleration phase. The largest deviations occurred when the impulsive-pressure lift contribution was small relative to the Joukowsky contribution, because the latter was most affected by bubble bursting. Bubble bursting resulted in large form-drag oscillations that occurred at identical phase angles within the oscillation cycle, irrespective of the phase difference between surging and pitching, as well as in the absence of pitching. KW - Unsteady aerodynamics KW - Dynamic stall KW - Separation bubble KW - Bubble bursting PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630068 DO - https://doi.org/10.1017/jfm.2025.220 SN - 1469-7645 VL - 1009 SP - 1 EP - 33 PB - Cambridge University Press (CUP) AN - OPUS4-63006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiehle, Philipp A1 - Härder, M. A1 - Strangfeld, Christoph T1 - Moisture behaviour of earth block masonry under natural climate conditions – experimental and numerical studies N2 - The compressive stength of unstabilised earth masonry depends on the moisture content. Knowledge of the moisture content is necessary in order to be able to account for the impact of moisture on the structural design of earth block masonry. For conventional building materials it is possible to precisely forecast the component moisture according to the layered structure on the basis of hygrothermal simulations. However , it is still not clear to what degree these numerical calculations can offer valid results for earth building materials. Earth building materials have a number of special properties related to moisture storage and moisture transport that differ significantly from the physical simplifications that are a component of existing material models. The swelling and shrinking of earth materials and their organic components results in changes to the pore space, the sorption behaviour exhibits a clear hysteresis, and the experimental determination of hygrothermal parameters in continuous contact with liquid water is almost impossible. To adequately forecast the moisture content of earth block masonry under natural climate conditions, extensive investigations of the moisture behaviour of load-bearing earth block masonry have been carried out within the framework of this project. These efforts began with the performance of magnetic resonance spectroscopic tests on two load-bearing earth blocks, in order to quantify the adsorption and desorption processes at relative humidities of between 50 % and 90 % under controlled, isothermal laboratory conditions. Once this had been done, a modified test setup was used to determine the water absorption coefficient , from which the liquid transport coefficients were derived. Based on the hygrothermal parameters values that were thus determined, the model was calibrated using the WUFI software program [7]. Finally, long-term moisture measurements were conducted on an earth block masonry wall that was ex-Increasing shortages of raw materials and rising energy prices are resulting in continuous growth in the demand for earth construction. In comparison to conventional building materials, earth building materials offer three significant advantages that have become even more important in light of the energy crisis in 2021 and the associated increase in the price of building supplies by approx. 40 percent [1]. Firstly, water solubility makes it possible to fully separate and recover all of the material components, and in particular the sand component. Secondly, energy-intensive firing processes, such as those required for cement production or brick manufacture, are eliminated. And thirdly, earth is a local raw material that is available in large quantities [1]. However, the load-bearing capacity of earth building materials is very much dependent on the moisture content. An increase in the relative humidity results in a reduction in the clay mineral cohesion , and this in turn results in a decline in both the compressive strength and the modulus of elasticity. In this regard, the mechanical properties of earth block masonry change in inverse proportion to the relative humidity. In other words, with every percentage point increase in relative humidity, both the compressive strength and the modulus of elasticity decline by one percent [2] [4]. The internal walls of heated living areas are generally only subject to relatively small fluctuations in relative humidity (between 40 % and 60 %) [5], and short periods in excess of these levels (such as in bathrooms or kitchens) only lead to a significant increase in the moisture content of the uppermost layers [6]. Exterior walls, on the other hand, are subject to large seasonal fluctuations in temperate climates, with a relative humidity in excess of 90 % in winter months. However, the exterior walls of heated living areas must be insulated in accordance with the German Buildings Energy Act (GEG), and with masonry this is generally done us T2 - LEHM 2024 – 9. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 27.09.2024 KW - Earth stone KW - Masonry KW - Material moisture KW - Moisture monitoring KW - Hygrothermal simulations PY - 2024 SP - 1 EP - 10 AN - OPUS4-61220 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Hering, Marcus T1 - Eine Machbarkeitsstudie zur Skalierung von Sprengversuchen an Stahlbetonbauteilen N2 - Sprengversuche sind erforderlich, um Explosionsereignisse auf Grund von Unfällen oder Anschlägen zu untersuchen und um das Schutzniveau für Menschen und Anlagen in kritischen Infrastrukturen zu bewerten. Die Durchführung von Feldversuchen in großem Maßstab für komplexe Szenarien ist sehr ressourcenintensiv. Verlässliche Experimente im kleinen Maßstab sind eine vielversprechende Alternative. Die Skalierungsgesetze für die Bemessung von Stahlbetonkonstruktionen unter Explosionsbelastung sind jedoch nicht hinreichend etabliert. Die Forschungsarbeit fokussiert sich auf Stahlbetonstrukturen, die für die Standardisierung von skalierten Sprengversuchen in Frage kommen. Im Rahmen der Machbarkeitsstudie wurden auf dem TTS-Gelände Sprengversuche an Probekörpern unterschiedlicher Größe durchgeführt. Dabei wurden verschiedene horizontal gelagerte Stahlbetonplatten getestet und unterschiedlichen Explosionsbelastungen ausgesetzt. Die Sprengversuche umfassten verschiedene Messtechniken zur Quantifizierung der Explosionslast sowie des Verhaltens der Stahlbetonplatten. Die Explosionslast wurde mit bündig eingebauten piezoelektrischen Druckmessern gemessen, während Beschleunigungssensoren und flächig applizierte verteilte faseroptische Sensorik verwendet wurden, um das dynamische Verhalten der Platte unter Explosionsbelastung zu charakterisieren. Darüber hinaus wurden Schädigungsmerkmale ebenfalls mit verteilter faseroptischer Sensorik ermittelt. Die Anwendung solcher Messtechniken sowie die Nutzung verschiedener numerischer Softwaretools bieten die Möglichkeit die Skalierungsgesetze zu verifizieren bzw. anzupassen. T2 - BBK - Fachkongress Forschung für den Bevölkerungsschutz 2025 CY - Bonn, Germany DA - 05.02.2025 KW - Sprengversuch KW - Skalierung KW - Faseroptik PY - 2025 AN - OPUS4-62509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Munsch, Sarah Mandy A1 - Telong, Melissa A1 - Unger, Jörg F. A1 - Andrés Arcones, Daniel A1 - Pirskawetz, Stephan T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 4: Digitalisierung im Bauwesen N2 - Die Digitalisierung hat sich in vielen Bereichen des Bauwesens durchgesetzt. So sind Planung und Entwurf selbst kleinerer Bauvorhaben heute vollständig digitalisiert. Auch das Monitoring von Bestandsbauwerken ist ohne digitale Datenerfassung, -verarbeitung und -speicherung nicht denkbar. Trotzdem sind Fragen hinsichtlich der strukturierten Speicherung und künftigen Nutzung von Daten noch offen. Einige Aspekte der Digitalisierung wurden im Rahmen des 63. DAfStb-Forschungskolloquiums (Tagungsband: DOI 10.26272/opus4-61338) in Vorträgen und Veröffentlichungen aufgegriffen und werden im Folgenden zusammengefasst. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Digitalisierung KW - Infrastruktur KW - Structural Health Monitoring KW - Digitaler Zwilling PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 136 EP - 138 PB - concrete content UG CY - Schermbeck AN - OPUS4-63070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine T1 - Combining Signal Features of Ground-Penetrating Radar to Classify Moisture Damage in Layered Building Floors N2 - To date, the destructive extraction and analysis of drilling cores is the main possibility to obtain depth information about damaging water ingress in building floors. The time- and costintensive procedure constitutes an additional burden for building insurances that already list piped water damage as their largest item. With its high sensitivity for water, a ground-penetrating radar (GPR) could provide important support to approach this problem in a non-destructive way. In this research, we study the influence of moisture damage on GPR signals at different floor constructions. For this purpose, a modular specimen with interchangeable layers is developed to vary the screed and insulation material, as well as the respective layer thickness. The obtained data set is then used to investigate suitable signal features to classify three scenarios: dry, damaged insulation, and damaged screed. It was found that analyzing statistical distributions of A-scan features inside one B-scan allows for accurate classification on unknown floor constructions. Combining the features with multivariate data analysis and machine learning was the key to achieve satisfying results. The developed method provides a basis for upcoming validations on real damage cases. KW - Radar KW - Material Moisture KW - Non-destructive testing KW - Signal Features KW - Civil Engineering KW - Machine Learning PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-533606 DO - https://doi.org/10.3390/app11198820 VL - 11 IS - 19 SP - 8820 PB - MDPI AN - OPUS4-53360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Hicke, Konstantin A1 - Breithaupt, Mathias A1 - Strangfeld, Christoph T1 - Distributed Humidity Sensing in Concrete Based on Polymer Optical Fiber N2 - We present a preliminary investigation on distributed humidity monitoring during the drying process of concrete based on an embedded polymer optical fiber (POF). The water dissipated into the POF changes several properties of the fiber such as refractive index, scattering coefficient and attenuation factor, which eventually alters the Rayleigh backscattered light. The optical time Domain reflectometer (OTDR) technique is performed to acquire the backscattered signal at the wavelengths 650 nm and 500 nm, respectively. Experimental results show that the received signal increases at 650 nm while the fiber attenuation factor clearly increases at 500 nm, as the concrete dries out. In the hygroscopic range, the information retrieved from the signal change at 650 nm agrees well with the measurement result of the electrical humidity sensors also embedded in the concrete sample. KW - Distributed fiber optic sensing KW - Distributed humidity sensing KW - Polymer optical fibers KW - Concrete drying KW - Material moisture KW - Embedded humidity sensors PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537644 DO - https://doi.org/10.3390/polym13213755 SN - 2073-4360 VL - 13 IS - 21 SP - 3755 PB - MDPI CY - Basel, Switzerland AN - OPUS4-53764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hüsken, Götz A1 - Jeyifous, Olubunmi Anthony A1 - Schönsee, Eric A1 - Strangfeld, Christoph T1 - An assessment of the repeatability of 3D printed concrete structures N2 - Additive manufacturing of concrete structures, also known as 3D concrete printing, is a technology that received a lot of attention over the past decade due to its financial an ecological advantage as sustainable construction technology. Although several techniques and approaches demonstrate these advantages, quality control during printing is highly challenging and rarely applied and harmonized standards are not existing. Due to the continuous mixing process used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a single test sample is insufficient to be representative for the whole structure. A defect in one layer during the printing can affect the entire integrity of the whole structure. This study shows the results of an arch designed as framework structure that was printed multiple times under the same boundary conditions using an extrusion-based 3D concrete printer. Each arch was tested for its mechanical strength and load bearing behavior. The results of the mechanical testing of the printed arches are compared with material data obtained by classical tests and discussed regarding their statistical significance. T2 - Digital Concrete 2024 CY - Munich, Germany DA - 04.09.2024 KW - 3D concrete printing KW - Repeatability KW - Monitoring KW - Process control KW - Quality control PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611012 DO - https://doi.org/10.24355/dbbs.084-202408150641-0 SP - 1 EP - 9 PB - TU Braunschweig AN - OPUS4-61101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Ermittlung der Porosität von Sandsteinen - Vergleich von Quecksilberporosimetrie, Tauchwägung und NMR N2 - Die Porosität sowie die Porengrößenverteilung (PSD) eines Baustoffs sind wichtige petrophysikalische Eigenschaften, die Transportprozesse im Material beeinflussen und im direkten Zusammenhang mit der Schadensanfälligkeit stehen (Frost-Tau-Schäden, Schäden durch Salzeinträge und sauren Regen). Verfahren zur Ermittlung der Porosität stellen die Quecksilberporosimetrie (MIP), das Prinzip der Tauchwägung nach Archimedes (triple weighing method, TWM) und die Nuklear Magnetische Resonanz (NMR) dar. Das Hauptziel dieser Arbeit ist der Vergleich der drei Methoden für die Porositätsbestimmung. Als Untersuchungsmaterial wurde Sandstein gewählt. Als Baustoff wird Sandstein trotz einer teilweise geringen Festigkeit, aber aufgrund seiner Farbvielfalt häufig für Kulturbauten, Gehwegmaterial und Fassaden eingesetzt. Sandsteine weisen zudem meist eine hohe effektive Porosität (bis zu ca. 30 %) und teilweise breite Porengrößenspektren auf, wodurch Feuchte- und Ioneneinträge begünstigt werden und zu z. B. langfristigen Verfärbungen an Sandsteinfassaden führen können. Im Rahmen dieser Arbeit werden die Porositäten von 10 verschiedenen Sandsteinen aus Deutschland und Tschechien bestimmt. Für die Untersuchungen mittels TWM und NMR wurden für jede Sandsteinart zwei zylinderförmige Proben unter Unterdruck mit Leitungswasser aufgesättigt. Beim Vergleich der Verfahren liegt der Fokus insbesondere auf NMR und der verwendeten Gerätetechnik, die mit einer minimalen Echozeit von 50 µs ein Wasserstoffsignal in Sandsteinen aus bis zu ca. 2 nm kleine Poren erfassen kann. Darüber hinaus wird das Auflösungsvermögen von MIP und NMR bezüglich der Poren- bzw. Poreneingangsgrößen diskutiert. Für den Vergleich von NMR und MIP werden an ausgewählten Sandsteinproben ebenfalls die zusätzlich ermittelten PSD in Korrelation zueinander gebracht. Erste Ergebnisse zeigen eine gute Korrelation von NMR- und TWM-Daten, aber teilweise starke Abweichungen zu den mit MIP bestimmten Porositäten. Ergebnisse zu den PSD zeigen teilweise nahezu identische Kurvenverläufe. Jedoch ist die Abschätzung des Umrechnungsfaktors für die NMR-Daten ohne Hinzuziehen von zusätzlichen Referenzverfahren wie Röntgen-Computer-Tomographie oder Spektral Induzierte Polarisation teilweise sehr schwierig. T2 - Bauwerksdiagnose CY - Berlin, Germany DA - 13.02.2020 KW - NMR KW - Porosität KW - Sandsteine KW - Quecksilberporosimetrie KW - Tauchwägung PY - 2020 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-50405 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Focussed sound field of thermoacoustic transmitters N2 - The thermoacoustic effect offers a method for selectively exciting broadband and focused ultrasonic waves, which can be utilized in air-coupled ultrasonic testing of lightweight components that might otherwise sustain damage from liquid couplants. Thermoacoustic transmitters are composed of an electrically conductive layer deposited on an insulating substrate. When electrical pulses are applied, the conductive layer heats, briefly warming the adjacent air and inducing thermal expansion, which generates an acoustic wave. In testing applications, the thermoacoustic transmitter is positioned at the focal distance to the structure under examination, where the resolution of the resulting ultrasonic image is influenced by the focus diameter. To optimize imaging resolution, understanding the focusing characteristics of thermoacoustic transmitters is essential. In this study, thermoacoustic transmitters with an indium tin oxide (ITO) layer on a quartz glass substrate were developed. Geometrical parameters, including substrate curvature and conductive layer thickness, along with electrical excitation parameters, were systematically varied to investigate their impact on the sound field up to approximately 1 MHz. The results indicate that, among the parameters studied, substrate curvature exerts the most significant influence on the sound field. T2 - DAS-DAGA Tagung CY - Copenhagen, Denmark DA - 17.03.2025 KW - Air-coupled ultrasound KW - Thermoacoustic transmitter KW - Focussed transducer PY - 2025 AN - OPUS4-63093 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner, Nanine T1 - Digital Certificates: Enabling Automation in Quality Assurance and Metrological Traceability N2 - This presentation describes how the Digital Calibration Certificate (DCC) for temperature was implemented in the accredited calibration laboratory at BAM. It includes an overview of the integration of the digital calibration symbol (digital seal) to ensure authenticity, integrity, and traceability of the certificate. The DCC is provided in a structured XML format, enabling machine-readability and seamless data integration into digital processes. A demonstrator developed within the QI-Digital project is presented to showcase the practical advantages of the DCC over traditional paper or PDF-based certificates — including automation, data security, and improved usability in digital quality infrastructure systems. T2 - Sensor and Measurement Science International (SMSI) CY - Nuremberg, Germany DA - 05.05.2025 KW - DCC KW - QI Digital KW - Demonstrator KW - SMSI in Nürnberg 2025 PY - 2025 AN - OPUS4-63100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jeyifous, Olubunmi Anthony T1 - Correlation of continuously measured in-line process parameters and extruded geometry in 3D concrete printing experiments N2 - Additive manufacturing of concrete structures is a novel and emerging tech-nology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. Although several techniques and ap-proaches demonstrate these advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a single test sample is insufficient to represent the whole structure. A defect in one layer during printing can affect the in-tegrity of the entire structure. Therefore, continuous and real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM), a test rig for 3D concrete printing was developed to monitor the properties during the printing process. This study investigates the relationship between geometric accuracy and process parameters (pressure, pump torque, print speed, layer height, water content) in extrusion-based 3D concrete printing. Using a high-precision laser scanner, the geometric measurements of printed concrete ele-ments are evaluated in real-time. The concrete elements are printed under controlled conditions with varied process parameters. Preliminary findings indicate a significant correlation between process variables and geometric ac-curacy. T2 - Fourth RILEM International Conference on Concrete and Digital Fabrication CY - Munich, Germany DA - 04.09.2024 KW - 3D concrete printing KW - Geometric accuracy KW - Process monitoring KW - Quality control PY - 2024 DO - https://doi.org/https://doi.org/10.1007/978-3-031-70031-6_15 AN - OPUS4-61532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Ermittlung des Flüssigwasseranteils an voll- und teilgesättigten Sandsteinen mittels 1H-NMR und Hygrometrie N2 - Da Feuchte insbesondere in Form von Flüssigwasser ein hohes Schadenspotential für Baustoffe und Konstruktionen darstellt, finden zerstörungsfreie Verfahren wie die Kernspinresonanz (NMR) zunehmend Einsatz im Bauwesen. Auch wenn zur qualitativen Lokalisierung möglicher Schad- und Risikostellen bereits zahlreiche zerstörungsfreie Verfahren in der Praxis Anwendung finden, so besteht beispielweise bei der Porenraumcharakterisierung und dem Verständnis von Feuchtetransportmechanismen weiterhin Forschungsbedarf. Eine besondere Herausforderung stellt in diesem Zusammenhang die (ortsaufgelöste) Erfassung und Quantifizierung von Feuchteverteilungen bei Teilsättigung dar. Mittels 1H-NMR lassen sich der Wassergehalt sowie die Relaxationszeiten der Wasserstoffprotonen in Abhängigkeit von ihrer Bindungsart und der Porenumgebung messen. In vollgesättigten porösen Baustoffen kann somit das NMR-Signal als Porengrößenverteilung interpretiert werden. Da aber in der Praxis nur selten bis nie vollgesättigte Zustände vorliegen, befasst sich eine laufende Forschungsarbeit mit dem Verständnis der NMR-Signale teilgesättigter Porensysteme, die teilweise multimodale Porengrößenverteilungen aufweisen. Im Rahmen dieser Arbeit werden insgesamt 19 Sandsteine aus Deutschland, Tschechien und Italien sowohl im voll- als auch im teilgesättigten Zustand mit NMR untersucht. Definierte teilgesättigte Zustände werden durch Aufsättigen der Proben in Exsikkatoren mit verschiedenen relativen Luftfeuchten (z. B. 33 %, 75 %, 96%) erzeugt. Die Regulierung der Luftfeuchten erfolgt mit Hilfe von gesättigten Salzlösungen. Als Ergebnis wird die Veränderung der Signalamplitude und der T2-Relaxationszeitenverteilungen in Abhängigkeit von dem Feuchtezustand näher betrachtet. Des Weiteren erfolgt die Berechnung des Flüssigwasseranteils bzw. der adsorbierten Wasserfilmdicke einzelner Poren aus der mit Quecksilberporosimetrie bestimmten Porengrößenverteilung und der Annahme einer Porengeometrie (z.B. Schlitz-, Zylinderpore, etc.). Am Ende dieser Arbeit soll der Zusammenhang des NMR-Signals (Amplitude und Relaxationszeiten) mit dem Porensättigungsgrad in einem Porensystem mit multimodaler Porengrößenverteilung bei Teilsättigung aufgezeigt werden. T2 - Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online meeting DA - 18.05.2020 KW - NMR KW - Sandstein KW - Flüssigwasser KW - Teilsättigung KW - Hygrometrie PY - 2020 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-50861 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - CASPAR - FKZ: 19F2178A "Plattform für die beweissichere und rückführbare Datennutzung im Bauwesen" N2 - Bestandsunterlagen von älteren Bauwerken sind oft nicht in ausreichendem Umfang verfügbar. Soll jedoch der Zustand von z.B. Gebäude oder Brücken bewertet werden, stellen Bestandsunterlagen die Grundlage dafür dar. Ansonsten muss die Bauweise des Bauwerkes kostenintensiv nachvollzogen und mit nachträglichen Untersuchungsverfahren bewertet werden. Heute spielt die digitale Planung im Bauwesen eine immer größere Rolle und Bauvorhaben werden in sogenannten BIM Modellen (Building Information Modelling) geplant. Diese Daten müssen langfristig und manipulationssicher gespeichert werden. In diesem Projekt erarbeiten wir die technologischen Grundlagen, um Daten effizient und sicher zu speichern. Wir erarbeiten eine digitale Schnittstelle, um Daten aus unterschiedlichsten Quellen sicher zusammenzuführen und Informationen semantisch zu verknüpfen. Um den Nachweis für die Nutzbarkeit unserer Technologie zu erbringen, entwickeln wir im Rahmen des beantragten Projekts eine prototypische objektbezogene Datenablage in Form eines Demonstrators, in die digitale Informationen einer realen Brücke überführt werden. T2 - Kick-Off-Meeting Förderprogramm mFUND CY - Online meeting DA - 05.08.2021 KW - Digitalisierung KW - Messdaten KW - Brücken KW - Qualitätssicherung KW - Bauwesen PY - 2021 AN - OPUS4-53220 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer T1 - Photothermal investigation of original and degraded asphalt N2 - Asphalt is one of the most common materials used in road construction. It is subject to both chemical and structural aging processes during use. At least to our knowledge, it is not currently known whether these aging processes also lead to a measurable change in the thermal properties of asphalt. If so, these changes could be exploited for non-destructive testing of the aging condition in situ. Photothermal analysis of a component surface involves looking at the time course of the surface temperature during and after pulse-like heating with an expanded laser beam. In the case of concrete surfaces, this method works well under laboratory conditions. It allowed the determination of the thermal effusivity. Now it should be investigated whether the photothermal signal allows conclusions to be made regarding the aging state of the asphalt. Within the scope of this paper, 2 asphalt specimens were investigated: a closed asphalt with 3% void content (SMA 11S) and an open-pore asphalt with 25% void content (PA 8). Both samples were artificially degraded according to a standardized procedure, leaving a portion of the surface unaffected. Subsections from both areas were then separated for photothermal testing. It was found, that the photothermal method is apparently not sensitive enough to detect aging on asphalt in general. However, it is noteworthy that both asphalt types heat up significantly faster than would be expected from the theory of heat conduction, which might be explained by the specific microstructure. T2 - 22nd Conference ECTP "European Confence on thermophysical properties" CY - Venice, Italy DA - 10.09.2023 KW - Asphalt KW - Ageing KW - Photothermal PY - 2023 AN - OPUS4-58857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Auftakttreffen FOSsure „ Faseroptische Sensoren zur sicheren Zustandsbewertung von Massivbrücken“ N2 - Vorstellung der Vorarbeiten und Kernkompetenzen des Fachbereiches 8.6 hinsichtlich der Zustandsüberwachung von Brückenbauwerken im Rahmen eines Auftakttreffens im Forschungsprojekt FOSsure. T2 - Kick-off-Treffen FOSsure CY - Dresden, Germany DA - 16.04.2025 KW - DFOS KW - faseroptische Sensoren KW - Brückenmonitoring KW - Ortverteilte akustische Sensorik KW - COTDR PY - 2025 AN - OPUS4-62975 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel A1 - Bulling, Jannis T1 - The SBFEM to simulate the scattering of ultrasonic guided waves interacting with defects in 3D plate structures N2 - In the field of guided waves for non-destructive testing, the interaction of these waves with damages or other discontinuities in a structure is critical. When a guided wave mode travels and hits a defect, it scatters in all directions, converting to other modes and reflecting the existing one. These interactions are captured in scattered far field complex amplitudes and characterise the elastodynamic behaviour of a defect completely. Simulating these interactions is challenging, and analytical solutions only exist for simple geometries. Still, using general tools like the finite element method results in large, usually costly models. We employ a method based on a numerical implementation of the Kirchhoff–Helmholtz integral that allows the computation of the scattering matrices using a model containing only the damaged region. However, classical techniques to resolve the far field and low-order elements are commonly used, leading to large models yet more efficient than using other strategies.We propose using the SBFEM as an alternative to enhance the computation of the far field scattering. The damaged region is discretised using high-order polyhedral elements, while the far field is constructed using a modified version of the SBFEM. Examples compared to the literature demonstrate the validity of the approach. T2 - DAGA 2024 - 50. Jahrestagung für Akustik CY - Hannover, Germany DA - 18.03.2024 KW - Simulations KW - Guided waves KW - SBFEM PY - 2024 SP - 636 EP - 639 CY - Hannover AN - OPUS4-62713 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel T1 - Modeling of Elastic Wave Propagation Using SBFEM and Mortar Coupling N2 - This work introduces a combination of the mortar finite element method with the scaled boundary finite element method (SBFEM) to address specific challenges in modelling elastic wave propagation. It particularly focuses on ultrasonic guided waves and their interactions with localized features. The primary goal is to decouple distinct regions of interest, which allows for independent meshing in areas where waves propagate or interact with discontinuities in the elastic media. A key distinction is made between the near field and far field regions. The near field encompasses zones where accurate representation of small features relative to the wavelength is crucial. In contrast, the far field includes homogeneous areas where waves propagate freely, eventually radiating outward in unbounded domains. Separating these regions improves computational efficiency by applying finer discretization only where necessary. This decoupling also enables the reuse of far field models in parametric analyses, particularly in scenarios focused on local wave interactions. The approach demonstrates significant potential in such applications and is validated through practical examples. T2 - Doktorandentreffen - Eberswalde 2024 CY - Eberswalde, Germany DA - 28.10.2024 KW - Guided waves KW - SBFEM KW - Simulations PY - 2024 AN - OPUS4-62714 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano, Daniel T1 - Simulation of guided ultrasonic wave interactions with discontinuities using an SBFEM approach N2 - Guided ultrasonic waves are crucial in non-destructive testing and structural health monitoring applications. However, predicting their interaction with discontinuities in an elastic medium is complex, often necessitating extensive numerical simulations. These simulations typically require large models and significant computation times. In this contribution, we propose a novel Scaled Boundary Finite Element Method (SBFEM) approach that accurately computes the interactions between guided wave modes and geometrical discontinuities and significantly reduces the computational burden. The model uses a near field discretised with octree meshes, leveraging cell similarity and high order transition shape functions to connect different cell types within the decomposition, allowing for a high-order ansatz. Additionally, we decouple the far field/near field interface using a mortar method. This approach ensures that the octree mesh is independent of the far field discretisation, which employs a modified version of SBFEM for plate structures. To generate the necessary planar wavefield for interaction, we approximate the Helmholtz-Kirchhoff integral directly within the octree mesh. Computing this boundary integral on the octree mesh has the advantage of optimising the calculation of the dipoles of the Green's function due to the mesh's squared or rectangular cell structure. This numerical framework produces reliable results with low errors for the scattered field arising from guided ultrasonic wave interactions with defects. T2 - The Sixth Workshop on Recent Progress of the Scaled Boundary Finite Element Method (SBFEM 2024) CY - Nanchang, China DA - 22.11.2024 KW - Guided waves KW - SBFEM KW - Simulations PY - 2024 AN - OPUS4-62716 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - On the efficient simulation of ultrasonic waves on polygonal meshes N2 - At many stages of technology development in ultrasonic Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM), simulation tools are essential. Many modern approaches to ultrasonic testing, such as Model Assisted Probability of Detection, inverse problems with iterative optimization, or the generation of data for AI training, benefit from highly effcient simulation tools in terms of simulation time. In this talk, we investigate explicit time stepping with the Scaled Boundary Finite Element Method (SBFEM) for approximating the linear elastic wave equation on 2D polygonal meshes, enhanced with a mass lumping technique for faster simulation times. We present the proposed changes to the formulation to successfully use mass lumping. Examples are used to demonstrate that there is no loss of quality due to the approximated mass matrix. Furthermore, mass lumping reduces the simulation time and makes the simulation more effcient. In addition, the proposed simulation method has the advantages of SBFEM meshing techniques. These advantages include fast meshing using an image-based quadtree algorithm or polygonal meshing by transforming triangular meshes based on a CAD model. The latter meshing method can include special crack tip elements that effciently handle the crack tip singularity. T2 - DAS | DAGA 2025 CY - Copenhagen, Denmark DA - 17.03.2025 KW - Non-Destructive Testing (NDT) KW - Scaled Boundary Finite Element Method (SBFEM) KW - Structural Health Monitoring (SHM) PY - 2025 AN - OPUS4-63016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Gravenkamp, H. A1 - Birk, C. T1 - On the efficient simulation of ultrasonic waves on polygonal meshes N2 - At many stages of technology development in ultrasonic Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM), simulation tools are essential. Many modern approaches to ultrasonic testing, such as Model Assisted Probability of Detection, inverse problems with iterative optimization, or the generation of data for AI training, benefit from highly efficient simulation tools in terms of simulation time. In this talk, we investigate explicit time stepping with the Scaled Boundary Finite Element Method (SBFEM) for approximating the linear elastic wave equation on 2D polygonal meshes, enhanced with a mass lumping technique for faster simulation times. We present the proposed changes to the formulation to successfully use mass lumping. Examples are used to demonstrate that there is no loss of quality due to the approximated mass matrix. Furthermore, mass lumping reduces the simulation time and makes the simulation more efficient. In addition, the proposed simulation method has the advantages of SBFEM meshing techniques. These advantages include fast meshing using an image-based quadtree algorithm or polygonal meshing by transforming triangular meshes based on a CAD model. The latter meshing method can include special crack tip elements that efficiently handle the crack tip singularity. T2 - DAS | DAGA 2025 CY - Copenhagen, Denmark DA - 17.03.2025 KW - Non-Destructive Testing (NDT) KW - Scaled Boundary Finite Element Method (SBFEM) KW - Structural Health Monitoring (SHM) KW - Numerical simulation PY - 2025 UR - https://pub.dega-akustik.de/DAS-DAGA_2025/imprint.html SN - 978-3-939296-23-2 SP - 1592 EP - 1595 AN - OPUS4-63017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo A1 - Kruschwitz, Sabine T1 - Non-destructive Testing for the Determination of Durability-Relevant Material Properties of Clinker-Reduced Building Materials N2 - In the quest to combat climate change, the construction industry, heavily reliant on cement-based materials, faces scrutiny due to significant CO2 emissions, mainly from clinker production. To address this, there’s a need to strategically reduce clinker content in cement. However, these new formulations must meet the same requirements as the original ones, so their durability must be investigated. In this study, we determined material parameters that enable an assessment of moisture and ion transport. These methods offer advantages over conventional approaches, including non-destructiveness, reduced measurement time, simplified setup, enhanced resolution, and improvement of detection limits. Our investigation utilizes NDT techniques, using 1H NMR relaxometry for moisture transport and LIBS for ion transport in various clinker-reduced materials. The NMR tomograph provides spatial insights into internal moisture transport, correlated with weight change assessments for the capillary transport coefficient. Additionally, based on NMR relaxometry data the chloride diffusion coefficient is estimated. Chloride migration tests are performed, and results are evaluated using LIBS and indicator tests for the chloride migration coefficient. Our findings highlight NMR relaxometry and LIBS advantages over conventional methods, showcasing superior spatial resolution, non-destructiveness, and, in some cases, expedited results with independence from the formulation of the cement matrix. Thus, these new methods can be used to test the durability of new, more heterogeneous cementbased building. T2 - Rilem Spring Convention 2024 CY - Milano, Italy DA - 10.04.2024 KW - NMR relaxometry KW - LIBS KW - Clinker reduced cement KW - Durability parameters PY - 2025 SN - 978-3-031-70281-5 DO - https://doi.org/10.1007/978-3-031-70281-5_48 VL - 56 SP - 426 EP - 434 AN - OPUS4-61824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Küttenbaum, Stefan A1 - Feistkorn, S. A1 - Braml, T. A1 - Taffe, A. A1 - Maack, Stefan ED - Rizzo, P. ED - Milazzo, A. T1 - Methods to Quantify the Utility of NDT in Bridge Reassessment N2 - The purpose of this contribution is to introduce and to apply the developed approach of incorporating non-destructively gathered measurement results (instead of deterministic information and assumptions) into a reassessment model of a typical prestressed concrete road bridge and to outline the advantages. An essential part is the quality evaluation of the non-destructively measured information, that deals primarily with two questions. Could the object or parameter to be obtained reliably detected and if, how accurate are the inspection results achieved? Therefore, the importance of the combination of a probability of detection (POD)-approach and measurement uncertainty calculations is emphasized. With regard to the introduced case-study it is shown, for which structure parameters an assumption deviating from the actual (and measurable) situation has a particularly strong (and possibly arithmetically unfavorable) influence on the structural reliability. Measurements on such parameters are particularly beneficial for a reliable and robust reassessment. In conclusion, the individual reassessment results without consideration and with consideration of evaluated non-destructive inspection results are compared. KW - Non-destructive testing (NDT) KW - Structural safety KW - Concrete bridges KW - Measurement uncertainty KW - Probability of detection (POD) PY - 2021 SN - 978-3-030-64593-9 DO - https://doi.org/10.1007/978-3-030-64594-6_40 SN - 2366-2557 VL - 127 SP - 403 EP - 413 PB - Springer Nature Switzerland CY - Cham, Switzerland AN - OPUS4-52009 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Implementation and validation of robot-enabled embedded sensors for structural health monitoring N2 - In the past decades, structural health monitoring (SHM) has matured into a viable supplement to regular inspections, facilitating the execution of repair and maintenance work in the early stages of structural damage. With the advent of wireless technologies and advancements in information and communication technologies, civil infrastructure has been increasingly instrumented with wireless sensor nodes to record, analyze, and communicate data relevant to SHM. A promising method for SHM is to embed sensors directly into concrete for recording SHM data from inside structural elements. In this paper, a sensor system for embedment into concrete is proposed, able to assess SHM data recorded from concrete. Power is supplied to the sensors on-demand by quadruped robots, which also collect the SHM data via radio-frequency identification (RFID), providing an automated and efficient SHM process. In laboratory experiments, the capability of the sensor system of automatically collecting the SHM data using quadruped robots is validated. In summary, the integration of RFID technology and robot-based inspection presented in this study demonstrates a vital approach to evolve current SHM practices towards more digitalized and automated SHM. T2 - VDI/VDE-GMA FA 4.52 - Strukturanalyse und- überwachung in der Bautechnik CY - Clausthal-Zellerfeld, Germany DA - 04.09.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors KW - Legged robots KW - Quadruped robots PY - 2024 AN - OPUS4-60978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ringeloth, David T1 - DZSF - Rissdetektion Spannbetonschwellen - Statuspräsentation LOS C (BAM) N2 - Im Rahmen des DZFS-Forschungsvorhaben "Technische Machbarkeitsstudie zur Rissdetektion an Eisenbahn-Spannbetonschwellen mit Methoden der zerstörungsfreien Prüfung" ist die BAM mit einer Machbarkeitsstudie mit akustischen Verfahren an Eisenbahn-Spannbetonschwellen beteiligt. Die vorliegende Statuspräsentation für das DZSF zeigt Ergebnisse aus durchgeführten Untersuchungen mit dem Ultraschall-Reflexions-Verfahren. Darin Enthalten sind eine Darstellung untersuchter Schwellen sowie eine Einführung in grundlegende Begriffs-, Koordinaten- und Flächendefinitionen im Bezug zu den Untersuchungen an den Betonschwellen. Ebenfalls erfolgt eine Vorstellung des Messgerätes sowie der Messanordnung. Nachfolgend werden Ergebnisse aus den vergleichenden Untersuchungen an intakten und geschädigten Betonschwellen mit dem Ultraschall-Reflexions-Verfahren erläutert. Dabei werden bildgebende Darstellungen der Messergebnisse, ausgehend von verschiedenen Messflächen der Schwellen, für eine intakte und eine geschädigte Schwelle analysiert. Im Weiteren werden auch Ergebnisse aus der Betrachtung unterschiedlicher Frequenzbereiche für die Ultraschalluntersuchung an Betonschwellen dargestellt. T2 - 248. DGZfP-Arbeitskreis Dresden: Vortrag "Das DZSF als Ressortforschungseinrichtung für den Schienenverkehr und Vorstellung ausgewählter Projekte aus der ZfP" CY - Dresden, Germany DA - 13.11.2024 KW - Ultraschall KW - Betonschwellen KW - Rissdetektion KW - A1040 Mira 3D KW - Eisenbahn-Spannbetonschwellen PY - 2024 AN - OPUS4-62277 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Investigation of long-term embedded RFID sensors for structural health monitoring N2 - Ensuring the health of civil engineering structures is crucial for the safety and longevity of the built environment. In this direction, structural health monitoring (SHM) has been increasingly employed, providing insight into the structural behavior, based on sensor data representing structural responses. This paper investigates the plausibility of embedding sensors into concrete structures for SHM, leveraging radio frequency identification (RFID) technology, in an attempt to enable the passive operation of sensors without continuous power supply and to reduce potential sources of interference. In contrast to conventional SHM sensors, the uninterrupted operation of embedded sensors must be ensured because post-installation interventions are either impractical or impossible. RFID technology enables wireless data acquisition and energy transmission without mechanical impact on civil engineering structures, although it may be challenging when RFID sensors are embedded in concrete. This study presents a durable passive embedded RFID sensor system (i.e., a system without batteries), including the selection of components, such as housing and cable materials, suitable for withstanding the aggressive environment of concrete without damaging the sensitive electronics or contaminating the data recorded by the sensors. The proposed sensor system is validated in laboratory tests, the results of which provide insights into the influence of each component and are intended to advance the implementation of embedded sensor systems. T2 - IEEE Sensors 2024 CY - Kobe, Japan DA - 20.10.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors PY - 2024 AN - OPUS4-62163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Deborah T1 - Impact damage characterization at RC plates with planar tomography and FEM N2 - Prediction of dynamic effects of reinforced concrete structures under impact loading is a technical challenge. This is a consequence of the great variability of the physical properties resulting from the wide adaptability of reinforced concrete and a consequence of the wide range of impact loading. Experiments and numerical investigations are normally used on a small scale to address the problem. In this paper, impact tests on reinforced conrete plates with the lateral dimensions of 1.5 m x 1.5 m and a thickness of 30 cm are presented. In bending reinforcement, besides the velocity two properties are varied, the diameter and the spatial distribution of the rebars. Experiments are performed at the Otto-Mohr-Laboratory of the Institute of Concrete Structures of the Technische Universit¨at Dresden. Due to the accelerated fall of the impactor the velocity ranges between 20 and 70 m/s. In addition to the measured quantities such as bearing forces, accelerations are also measured at 4 different positions on and under the plate, as well as the deflection at several positions. The measured data are used for the analysis of the damage form and the numerical examinations with the program Ansys Autodyn and the material model after Drucker-Prager. Numerical investigations support the tests, with detailed analysis of individual effects. These numerical computations and the planar tomographic investigations were carried out at BAM in Berlin. With the help of planar tomographic evaluation, the damaged structure is made visible and compared with the numerical results. Influences of the bending reinforcement are explained on the basis of damage evaluation in the local area and on selected measured values. In addition to the test evaluation, the tomographic and numerical methods are presented. T2 - XI International Conference on Structural Dynamics (EURODYN 2020) CY - Online meeting DA - 23.11.2020 KW - Post-impact evaluation KW - Damage characterization KW - Planar tomography KW - Drucker-Prager KW - Ansys Autodyn PY - 2020 AN - OPUS4-51768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Anwendung von KI für die Materialoptimierung im Bauwesen N2 - Diese Arbeit untersucht den Einsatz von Künstlicher Intelligenz (KI) in der Materialentwicklung für Beton, mit einem Fokus auf Karbonatisierungswiderstand, CO₂-Reduktion und Kostenoptimierung. Das KI-Tool SLAMD, das auf inverses Materialdesign setzt, konnte in Studien die Entwicklungszeit für Betonmischungen um bis zu 80 % verkürzen. Durch die Integration zusätzlicher 1H-Kernspinresonanz-Daten wurde der Prozess um weitere 40 % beschleunigt. Insgesamt zeigt sich, dass der Einsatz von KI die Effizienz und Nachhaltigkeit in der Materialentwicklung signifikant steigern kann. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Cement & Concrete KW - SLAMD app KW - Nuclear magnetic KW - Resonance KW - Carbonation resistance PY - 2024 AN - OPUS4-61423 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Telong, Melissa A1 - Grobla, Lili A1 - Schumacher, Katrin A1 - Völker, Christoph A1 - Yared, Kaleb A1 - Kruschwitz, Sabine ED - Ferrara, Liberato ED - Muciaccia, Giovanni ED - di Summa, Davide T1 - Study on the Predictability of Carbonation Resistance of Cementitous Materials Based on NMR Features and the Use of SLAMD N2 - This study explores the acceleration of material design in the concrete industry, focusing on improving carbonation resistance, a key factor in the durability of concrete structures. Traditional tests for carbonation resistance are lengthy, but with the construction industry aiming for sustainable production, finding a balance between carbonation resistance and CO2 footprint is crucial. Our research employs two innovative methods: 1. Applying the Sequential Learning App for Materials Discovery (SLAMD), an AI materials design framework, to an extensive dataset of real-world concrete compositions to selectively test materials that meet market demands: maximum durability, optimal eco-durability, and the best cost-durability trade-off. 2. Investigating 1H Nuclear Magnetic Resonance (NMR) relaxometry as a quick alternative for characterizing carbonation behavior, as it saves time compared to traditional tests and assesses the complete material’s pore space. Specific NMR features are then integrated into the material design model, with the model’s performance compared against traditional approaches. The results of our study are compelling, demonstrating that materials can be precisely tailored to meet specific requirements with minimal data points. This marks a significant stride in the concrete industry, indicating thatNMR-based, lowfidelity surrogate characterizations, combined with a focused, data-driven design approach, can substantially accelerate the development of durable, sustainable concrete mixtures. T2 - 4 RILEM Spring Convention and Conference on advanced construction materials and processes for a carbon neutral society 2024 CY - Milano, Italy DA - 07.04.2024 KW - Nuclear magnetic resonance KW - carbonation resistance KW - cement and concrete KW - SLAMD app KW - predictability PY - 2024 DO - https://doi.org/10.1007/978-3-031-70281-5_49 VL - 2 SP - 435 EP - 442 PB - Springer CY - Cham, Switzerland AN - OPUS4-61692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph T1 - Determination of the diffusion coefficient and the hydraulic conductivity of porous media based on embedded humidity sensors N2 - Reinforced concrete and several other building materials deteriorate during their service life. Almost all deterioration processes are related to moisture. For understanding those processes, knowing the exact amount of the moisture content and the moisture transport characteristics is crucial. In fact, the moisture transport in porous materials is a two-phase flow; consisting of the vapour and the liquid phase. The two corresponding parameters are the diffusion coefficient and the hydraulic conductivity. By means of an inverse approach, these two coefficients are experimentally determined. The moisture transport of eight different screed types during hydration and evaporation is monitored based on embedded humidity sensors. The measured humidity profiles are converted into a pore saturation by adapting the approach of Hillerborg to the measured pore volume distribution. The summation of all pore saturations yields the total moisture content including the ink-bottle effect during desorption. The pore volume distribution was determined by mercury intrusion porosimetry as well as by gas adsorption. The measurement of the humidity and the pore saturation in the entire sample enables to invert the mass balance in order to extract the diffusion coefficient and the hydraulic conductivity. The determined diffusion coefficients of the eight investigated screeds are between m2s-1 and m2s-1. KW - Material moisture KW - Moisture transport KW - Embedded sensors KW - Diffusion coefficient KW - Partially saturated pores PY - 2020 DO - https://doi.org/10.1016/j.conbuildmat.2020.120092 VL - 263 SP - 120092 PB - Elsevier Ltd. AN - OPUS4-51029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Entwicklung einer flexiblen Datenablage zur sicheren Speicherung von Bauwerksdaten - "CASPAR" N2 - Bestandsunterlagen von älteren Bauwerken sind bezüglich einer rechnerischen Zustandsbewertung häufig nur in einem unzureichenden Umfang verfügbar. Dies gilt sowohl für den privaten als auch für den öffentlichen Bereich. Der Wert von Bestandsunterlagen für Gebäude oder Brücken ist Vielen nicht bekannt. Soll jedoch der aktuelle Zustand von Bauwerken bewertet, sollen Restlebensdauern abgeschätzt oder soll umgebaut werden, stellen Bestandsunterlagen die Grundlage dafür dar. Liegen diese nicht vor, so muss die Bauweise des Bauwerkes kostenintensiv nachvollzogen und mit nachträglichen Untersuchungsverfahren bewertet werden. Vor allem ist dies darauf zurückzuführen, dass die Aufbewahrung der Bestandsunterlagen dem Bauherrn obliegt und diese meist in Papierform vorliegen und dann bei Umzügen, Betriebsschließungen, Eigentümerwechsel etc. verloren gehen. Die Digitalisierung im Bauwesen bietet hier Möglichkeiten diese Probleme künftig zu vermeiden. Bereits heute nimmt die digitale Planung im Bauwesen eine immer größere Rolle ein. Mehr und mehr Bauvorhaben werden schon jetzt in sogenannten BIM Modellen (Building Information Modelling) geplant. Um die Akzeptanz einer digitalen Lösung zu gewährleisten muss die Vertrauenswürdigkeit von Daten auch langfristig garantiert sein. Naturgemäß unterliegen Erkenntnisse, die aus Daten gewonnen werden, häufig vielen Prozessschritten mit unterschiedlichen Beteiligten. Es lässt sich vor dem Hintergrund der üblichen Lebensdauern von Bauwerken leicht erkennen, dass es schwierig ist diese Prozesskette, von der Datenerhebung bis zur teilweise jahrzehnte späteren Nutzung, beweissicher und rückführbar zu gestalten. Diese Attribute sind es aber, die die Vertrauensbasis für die Qualität und somit auch die Akzeptanz von digitalisierten Daten bilden. Im Projekt „CASPAR“ erarbeiten wir eine mögliche technologische Grundlage, um Bauwerksdaten langfristig und manipulationssicher zu speichern. T2 - Fachtagung Bauwerksdiagnose - Mit zerstörungsfreier Prüfung und Überwachung zu digitalen Bauwerksmodellen CY - Berlin, Germany DA - 29.02.2024 KW - Digitalisierung KW - Brücke KW - Messdaten KW - Datanablage KW - Datenqualität PY - 2024 AN - OPUS4-59632 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - KI, Machine Learning und faseroptische Sensorik N2 - Die Verwendung von Methoden des Maschinellen Lernens (ML) und der Künstlichen Intelligenz (KI) im Fachbereich 8.6 Faseroptische Sensorik wird dargestellt. Die vielfältigen Möglichkeiten, Machine Learning auf Basis Künstlicher Neuronaler Netze (ANN) für eine schnelle und effiziente Datenverarbeitung eizusetzen werden demonstriert. Hierfür werden Beispiele für die Anwendungszwecke Messgrößenberechnung, Entrauschen, Interpolation, Bildverarbeitung und Messdatenauswertung aufgezeigt. T2 - Foresight Prozess AM, AP 4, Workshop „In Situ Sensorik“ CY - Online-Meeting DA - 09.11.2020 KW - Verteilte faseroptische Sensorik KW - KI KW - Künstliche Intelligenz KW - Machine Learning KW - Künstliche Neuronale Netze PY - 2020 AN - OPUS4-51545 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schackmann, Oliver A1 - Márquez Reyes, Octavio A. A1 - Memmolo, Vittorio A1 - Lozano, Daniel A1 - Prager, Jens A1 - Moll, Jochen A1 - Kraemer, Peter T1 - Machine learning strategies with ensemble voting for ultrasonic damage detection in composite structures under varying temperature or load conditions N2 - In recent years, the development of machine learning (ML) techniques has led to significant progress in the field of structural health monitoring with ultrasonic-guided waves. However, a number of challenges still need to be resolved for reliable operation in realistic settings. In this work, we consider the complex problem of experimental damage detection under varying temperature or load conditions where damage locations are not included in the training set. The ML techniques proposed here include supervised and unsupervised methods originally developed for image and time series classification combined with ensemble voting. A performance demonstration of the ML techniques is presented using benchmark datasets from the open-guided waves platform. The unsupervised approach is then applied to a new dataset from an experimental campaign carried out on a composite over-wrapped pressure vessel used for hydrogen storage with real defects. Results show that ensemble voting enables the effective combination of the predictions of multiple transducer pairs, even with a limited number of strong individual classifiers. When applied to unsupervised learning, this returns high accuracy also when real damage over the structure is considered. KW - Structural-Health-Monitoring KW - Ultrasonic guided waves PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631571 DO - https://doi.org/10.1177/14759217251333066 SN - 1741-3168 SP - 1 EP - 19 PB - Sage Publications AN - OPUS4-63157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Büyüksahin, Kaan T1 - Weiterentwicklung und Automatisierung einer Ultraschallbohrlochsonde zur zerstörungsfreien Prüfung untertägiger Verschlussbauwerke N2 - Im Jahre 2011 wurde in Deutschland nach 50 Jahren der Ausstieg aus der kommerziellen Kernenergie beschlossen. Fünf Jahre später war Deutschland mit 80.000 GWh immer noch unter den zehn größten Atomstromproduzenten. Im darauffolgenden Jahr wurden weltweit 2.500.000 GWh Atomstrom produziert. Durch die Atomstromproduktion fallen große Mengen an radioaktiven Reststoffen an, die bis zu mehrere tausend Jahre für einen vollständigen Abbau benötigen. Aus dieser Problematik geht die Debatte über den Verbleib der Reststoffe hervor. Die Endlagerung in tiefen Gesteinsschichten ist eine Lösung für das Problem. Voraussetzung ist hierbei allerdings die Gewährleistung eines dauerhaften Schutzes vor ionisierender Strahlung, die durch Verschlüsse der tiefen Gesteinsschichten in Form von Verschlussbauwerken erzielt werden sollen. Es gilt die bauliche Integrität sowie die Dichtwirkung der Verschlussbauwerke dauerhaft zu überwachen und zu prüfen, um eine langfristige Verzögerung der Radionuklidfreisetzung zu gewährleisten. KW - Bohrlochsonde KW - Beton KW - ZfP im Bauwesen KW - Abschlussbauwerke KW - Ultraschall PY - 2022 SP - 1 EP - 77 CY - Berlin AN - OPUS4-54942 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 CY - Senlis, France DA - 29.11.2023 KW - Crack growth KW - Fatigue KW - NDT KW - Welded PY - 2023 AN - OPUS4-62374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Non-destructive testing at BAM N2 - A brief introduction to non-destructive testing at BAM, Department 8 and its Divisions. T2 - AK Post Docs Symposium CY - BAM Berlin, Germany DA - 02.02.2021 KW - Non-destrucitve testing PY - 2021 AN - OPUS4-52063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Stührenberg, Jan A1 - Tandon, Aditya A1 - Dragos, Kosmas A1 - Bartholmai, Matthias A1 - Strangfeld, Christoph A1 - Smarsly, Kay T1 - Investigation of long-term embedded RFID sensors for structural health monitoring N2 - Ensuring the health of civil engineering structures is crucial for the safety and longevity of the built environment. In this direction, structural health monitoring (SHM) has been increasingly employed, providing insight into the structural behavior, based on sensor data representing structural responses. This paper investigates the plausibility of embedding sensors into concrete structures for SHM, leveraging radio frequency identification (RFID) technology, in an attempt to enable the passive operation of sensors without continuous power supply and to reduce potential sources of interference. In contrast to conventional SHM sensors, the uninterrupted operation of embedded sensors must be ensured because post-installation interventions are either impractical or impossible. RFID technology enables wireless data acquisition and energy transmission without mechanical impact on civil engineering structures, although it may be challenging when RFID sensors are embedded in concrete. This study presents a durable passive embedded RFID sensor system (i.e., a system without batteries), including the selection of components, such as housing and cable materials, suitable for withstanding the aggressive environment of concrete without damaging the sensitive electronics or contaminating the data recorded by the sensors. The proposed sensor system is validated in laboratory tests, the results of which provide insights into the influence of each component and are intended to advance the implementation of embedded sensor systems. T2 - IEEE Sensors 2024 CY - Kobe, Japan DA - 20.10.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors PY - 2024 SN - 979-8-3503-6351-7 DO - https://doi.org/10.1109/SENSORS60989.2024.10785220 SP - 1 EP - 4 AN - OPUS4-62162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Non-destructive testing application examples using the NMR core-analyzing tomograph N2 - Nuclear magnetic resonance (NMR) with focus on 1H protons is increasingly applied for non-destructive testing applications. Besides mobile NMR, laboratory devices such as the NMR core-analyzing tomograph are used. As their magnetic field is more homogeneous, they enable measurements with higher signal-to-noise ratios (SNR), but with limited sample sizes. The tomograph presented here (8.9 MHz) was constructed for a maximum sample diameter of 70 mm and length of up to 1 m. The resolution, the echo time (min. 50 µs), the SNR and the measurement type can be adjusted by means of exchangable coils. The tomograph enables measurements along the complete sensitive length, slice-selective and even 2- or 3-dimensional measurements. A movable sample lifting system thereby allows a precise positioning of the sample. T2 - Magnetic Resonance in Porous Medie (MRPM) 2022 CY - Online meeting DA - 21.08.2022 KW - Spalling KW - Nuclear magnetic resonance KW - Tomography KW - Moisture transport KW - Frost salt attach PY - 2022 AN - OPUS4-55828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Bore hole probe for ultrasound-based quality control of sealing constructions N2 - Several countries, which use or used nuclear power, started to destruct nuclear power plants. Thus, large amounts of radioactive waste have to be stored safely during the next decades. Large underground caverns will be used a nuclear waste disposal. Once the cavern is full, a sealing construction is required. The sealing should avoid the contact to any fluids or substances of the storage barrels and reduce hazardous radiation. T2 - International Symposium Non-Destructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasonic testing KW - Nuclear waste PY - 2022 AN - OPUS4-55530 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef T1 - Strukturüberwachung mit lokaler und verteilter faseroptischer Sensorik N2 - Der Vortrag gibt einen Überblick über die Einsatzmöglichkeiten faseroptischer Sensorik (FOS) als ZfP-Verfahren. Dabei werden an Beispielen lokale und verteilte faseroptische Verfahren zur Dehnungs-, Temperatur- und Risserfassung sowie zur akustischen Messung vorgestellt. Weiterhin werden Möglichkeiten zur Selbstdiagnose von FOS aufgezeigt. T2 - InnoTesting2020 "Innovative Ideen - neue Testmethoden" CY - Wildau, Germany DA - 27.02.2020 KW - Faseroptische Sensorik KW - Strukturüberwachung KW - Lichtwellenleiter KW - Zerstörungsfreie Prüfung KW - Selbstdiagnose PY - 2020 AN - OPUS4-51688 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - In-situ monitoring by thermography: Influence of the scan angle on the melt pool N2 - Online quality control of security relevant parts manufactured by Laser Powder Bed Fusion (LPBF) remains to be a challenge due to the highly complex process conditions. Furthermore, the influence of characteristic scan strategy parameters is not sufficiently clarified yet due to the commonly used method of single-track investigations. In this contribution, this topic is addressed by observing large 316L volume sections using in-situ melt pool monitoring by thermography in high temporal and spatial resolution. In detail, the influence of the scan angle on the melt pool geometry is investigated on. Characteristic melt pool features are extracted from the image data and analyzed using statistical methods data for altering scan angles. The results show significant changes in the melt pool dimensions and temperature distribution over the scan angle rotation. A first explanation approach is presented that connects the observed changes to phenomena of beam attenuation by metal vapor plume. T2 - 1st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 12.10.2020 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Angle dependency PY - 2020 AN - OPUS4-51953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - How NDT and AI support Reincarnate N2 - Der Vortrag gibt eine Übersicht über aktuelle zerstörungsfreie Prüfmethoden, die verwendet werden können, um eine Zustandsbewertung von Bauteilen im Bestand vorzunehmen und mögliche Wiederverwendungsstrategien zu entwickeln. Ebenfalls zeigt der Vortrag, welche Möglichkeiten es gibt, künstliche Intelligenzmethoden zu verwenden, um aus recykelten Materialien wieder hochwertige, neue Baustoffe zu entwickeln. T2 - Stammtisch Nachhaltiges Bauen CY - Berlin, Germany DA - 23.05.2023 KW - Recycling KW - Zerstörungsfreie Prüfung KW - Kreislaufwirtschaft KW - Bauteile KW - Künstliche Intelligenz PY - 2023 AN - OPUS4-57710 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Niemz, P. A1 - Baensch, Franziska A1 - Brunner, A. J. ED - Pavalache-Ilie, M. ED - Curtu, A. L. T1 - Acoustic Emission Analysis And Synchrotron-based Microtomography of glued shear strength samples from spruce wood N2 - To better understanding the failure of adhesive joints tensile tests were carried out on miniature test specimens from Norway spruce in the synchrotron. Urea-formaldehyde resin was used as adhesive. e. For comparison purposes, tensile tests were carried out on solid wood and on bonded miniature tensile shear samples with acoustic emission. The acoustic emission signals of all the experiments occurred with classified pattern recognition. This resulted in two classes of signals for each two frequency peaks. One class consisted of the low-frequency and the other of the higher-frequency peak of higher intensity, but this was essentially independent from the structure (solid wood or plywood) and size scale of the test specimens. The influence of the adhesive layers was determined on wood test specimens on laboratory scale and on miniature test specimens with an adhesive layer and selected fiber orientations. This gave evidence that the sound emission signals from the failure of the adhesive layer presumably of the class with low frequency signals peak in the range of services can be assigned. KW - Wood KW - Bondline KW - In-situ test KW - Acoustic emission KW - Synchrotron tomography PY - 2020 DO - https://doi.org/10.31926/but.fwiafe.2020.13.62.1.7 VL - 13 IS - 62 Part 1 SP - 81 EP - 88 PB - Transilvania University Press, Brasov, Romania CY - Brasov AN - OPUS4-51010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pech May, Nelson Wilbur A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Ziegler, Mathias T1 - Robot-assisted crack detection on complex shaped components using constant-speed scanning infrared thermography with laser line excitation N2 - Infrared thermography (IRT) using a focused laser is effective for surface defect detection. Nevertheless, testing complex‐shaped components remains a challenging task. The state‐of‐the‐art focuses on testing a limited region of interest rather than the full sample. Thus, detection and location of surface defects has been less researched. Most attempts require a manual scan of the full sample, which makes it hard to reconstruct the full scanned surface. Here, we introduce a reliable workflow for crack detection and semi‐automated inspection of complex‐shaped components using IRT excited with a laser line. A 6‐axis robot arm is used for moving the sample in front of the setup. This approach has been tested on a section of a rail and a gear, both containing defects due to heavy use. Crack detection is based on the segmentation of thermograms obtained by Fourier transform of sorted temperatures. Moreover, texture mapping is used to visualize a reconstructed thermogram on the 3D model of the sample. Our approach illustrates a reliable process towards the digitalization of thermographic testing. KW - Crack detection KW - Infrared thermography KW - Laser line excitation KW - Robot‐assisted KW - Texture mapping PY - 2024 DO - https://doi.org/10.1002/appl.202400007 SN - 2702-4288 VL - 4 IS - 1 SP - 1 EP - 13 PB - John Wiley & Sons, Ltd AN - OPUS4-60910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martynec, T. A1 - Karapanagiotis, Christos A1 - Klapp, S. H. L. A1 - Kowarik, S. T1 - Machine learning predictions of surface migration barriers in nucleation and non-equilibrium growth N2 - Machine learning is playing an increasing role in the discovery of new materials and may also facilitate the search for optimum growth conditions for crystals and thin films. Here, we perform kinetic Monte-Carlo simulations of sub-monolayer growth. We consider a generic homoepitaxial growth scenario that covers a wide range of conditions with different diffusion barriers (0.4–0.55 eV) and lateral binding energies (0.1–0.4 eV). These simulations are used as a training data set for a convolutional neural network that can predict diffusion barriers and binding energies. Specifically, a single Monte-Carlo image of the morphology is sufficient to determine the energy barriers with an accuracy of approximately 10 meV and the neural network is tolerant to images with noise and lower than atomic-scale resolution. We believe this new machine learning method will be useful for fundamental studies of growth kinetics and growth optimization through better knowledge of microscopic parameters. KW - Machine learning KW - Surface migration barriers KW - Material engineering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532523 UR - https://www.nature.com/articles/s43246-021-00188-1 DO - https://doi.org/10.1038/s43246-021-00188-1 SN - 2662-4443 VL - 2 SP - 1 EP - 9 PB - Springer Nature CY - London AN - OPUS4-53252 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Eine Sammlung durch Maschinelles Lernen unterstützter Verteilter Faseroptischer Sensoren für Infrastrukturmonitoring T1 - A collection of machine learning assisted distributed fiber optic sensors for infrastructure monitoring N2 - In this paper, we present a collection of machine learning assisted distributed fiber optic sensors (DFOS) for applications in the field of infrastructure monitoring. We employ advanced signal processing based on artificial neural networks (ANNs) to enhance the performance of the dynamic DFOS for strain and vibration sensing. Specifically, ANNs in comparison to conventional and computationally expensive correlation and linearization algorithms, deliver lower strain errors and speed up the signal processing allowing real time strain monitoring. Furthermore, convolutional neural networks (CNNs) are used to denoise the dynamic DFOS signal and enable useable sensing lengths of up to 100 km. Applications of the machine learning assisted dynamic DFOS in road traffic and railway infrastructure monitoring are demonstrated. In the field of static DFOS, machine learning is applied to the well-known Brillouin optical frequency domain analysis (BOFDA) system. Specifically, CNN are shown to be very tolerant against noisy spectra and contribute towards significantly shorter measurement times. Furthermore, different machine learning algorithms (linear and polynomial regression, decision trees, ANNs) are applied to solve the well-known problem of cross-sensitivity in cases when temperature and humidity are measured simultaneously. The presented machine learning assisted DFOS can potentially contribute towards enhanced, cost effective and reliable monitoring of infrastructures. N2 - In diesem Beitrag stellen wir eine Sammlung von verteilten faseroptischen Sensoren (DFOS) vor, die mit Hilfe von Maschinellem Lernen arbeiten und für Anwendungen im Bereich der Infrastrukturüberwachung geeignet sind. Wir setzen hierbei fortschrittliche Signalverarbeitung auf der Grundlage Künstlicher Neuronaler Netze ein, um die Leistungsfähigkeit dynamischer DFOS für die Messung von Dehnungen und Vibrationen zu verbessern. Insbesondere Künstliche Neuronale Netze (ANNs) liefern im Vergleich zu konventionellen und rechenintensiven Korrelations- und Linearisierungsalgorithmen geringere Dehnungsfehler und beschleunigen die Signalverarbeitung, so dass eine Dehnungsüberwachung in Echtzeit möglich ist. Darüber hinaus wenden wir Convolutional Neural Networks (CNNs) an, um dynamische DFOS-Signale zu entrauschen und damit nutzbare Messlängen von bis zu 100 km zu ermöglichen. Es werden Anwendungsbeispiele dieser durch Maschinelles Lernen unterstützten dynamischen DFOS in den Bereichen des Straßenverkehrsmonitorings und der Zug- und Gleisüberwachung aufgezeigt. Im Bereich der statischen DFOS wird Maschinelles Lernen auf das Verfahren der Optischen Brillouin-Frequenzbereichsanalyse (BOFDA) angewendet. Insbesondere CNN erweisen sich hier als sehr robust gegenüber verrauschten Spektren und tragen zu deutlich kürzeren Messzeiten bei. Darüber hinaus werden verschiedene Algorithmen des maschinellen Lernens (lineare und polynome Regression, Entscheidungsbäume, ANNs) angewandt, um das bekannte Problem der Querempfindlichkeit bei DFOS in den Fällen zu lösen, in denen Temperatur und Feuchtigkeit gleichzeitig gemessen werden sollen. Die hier vorgestellten, durch Maschinelles Lernen unterstützten, DFOS können zu einer verbesserten, kostengünstigen und zuverlässigen Überwachung von Infrastrukturen beitragen. KW - Artificial neural networks KW - Brillouin sensing KW - Distributed acoustic sensing KW - Fibre optic sensors KW - Infrastructure monitoring PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569044 DO - https://doi.org/10.1515/teme-2022-0098 SN - 0171-8096 SP - 1 EP - 19 PB - De Gruyter AN - OPUS4-56904 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine T1 - GPR Dataset of Moisture Measurements on Building Floors in Laboratory and On-Site N2 - Related work Laboratory Study: Combining Signal Features of Ground-Penetrating Radar to Classify Moisture Damage in Layered Building Floors https://doi.org/10.3390/app11198820 On-Site Study: TBA Doctoral Thesis: Non-destructive classification of moisture deterioration in layered building floors using ground penetrating radar https://doi.org/10.14279/depositonce-19306 Measurement Parameters The GPR measurements were carried out with the SIR 20 from GSSI and a 2 GHz antenna pair (bandwidth 1 GHz to 3 GHz) in common-offset configuration. Each B-Scan consists of N A-Scans, each including 512 samples of a 11 ns time window. Survey lines were recorded with 250 A-Scans/ meter, which equals a 4 mm spacing between each A-Scan No Gains were applied. Folder Description: Lab_dry, Lab_insulDamage, Lab_screedDamage - each contain 168 Measurements (B-Scans) in .csv on 84 dry floors, floors with insulation damage and screed damage. - each floor setup was measured twice on two orthogonal survey lines, indicated by _Line1_ and _Line2_ in the file name. - the file names encode the building floor setup e.g. CT50XP100 describes a 50 mm cement screed with 100 mm extruded polystyrene below - the material codes are CT: cement screed, CA: anhydrite screed, EP: expanded polystyrene, XP: extruded polystyrene, GW: glass wool, PS: perlites further information can be found in the publication https://doi.org/10.3390/app11198820 OnSite_ - 5 folders containing B-Scans on 5 different practical moisture damages - the building floor setup is encoded according to the lab with an additional measurement point numbering at the start and a damage case annotation at the end of the file name with _dry, _insulationDamage and_screedDamage File Description: B-Scans, Measurement files - no header - dimension: 512 x N data point with N beeing the number of A-Scans including 512 samples of a 11 ns time window. - survey lines were recorded with 250 A-Scans/ meter, which equals a 4 mm spacing between each A-Scan Moisture References - Moist_Reference of On-Site Locations include the columns MeasPoint: Measurement point, wt%Screed: moisture content of screed layer in mass percent; wt%Insul: moisture content of insulation layer in mass percent. References were obtained by drilling cores with 68 mm diameter in the center of each survey line. - Moist_Reference_Screed of Lab data include the columns Screed: Screed material and thickness in mm, wt%Screed moisture content of screed layer in mass percent - Moist Reference_Insul of Lab data include the columns Insulation: Insulation material and thickness in mm, water addition in l: water added to the insulation layer in liters, V%Insulation: water added to the insulation layer in volume percent, RH%: resulting relative humidy in the insulation layer during measurement. These References are only avaible for Lab measurements on insulation damages. KW - GPR KW - Material Moisture KW - Building Floors KW - Laboratory KW - On-Site PY - 2024 DO - https://doi.org/10.5281/zenodo.10776684 PB - Zenodo CY - Geneva AN - OPUS4-59609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Evaluation of the generalization performance of a CNN-assisted BOFDA system N2 - Brillouin Optical Frequency Domain Analysis (BOFDA) is a powerful and well-established method for static distributed sensing of temperature and strain. Recently, we demonstrated a BOFDA system based on convolutional neural network which shortens the measurement time considerably. In this paper, we apply leave-one-out cross validation to evaluate the generalization performance and provide an unbiased and reliable machine learning model for a time-efficient BOFDA system. T2 - 21. ITG/GMA Fachtagung Sensoren und Messsysteme 2022 CY - Nuremberg, Germany DA - 10.05.2022 KW - Fiber optics sensors KW - BOFDA KW - Brillouin distributed sensing KW - Machine learning PY - 2022 UR - https://www.ama-science.org/direct/tagungsband-sensoren-und-messsysteme-2022 SN - 978-3-8007-5835-7 SP - 289 EP - 292 PB - VDE VERLAG GMBH AN - OPUS4-55183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Brillouin optical frequency-domain analysis for structural health monitoring N2 - We present our achievements in the development of distributed fiber optic sensing systems based on Brillouin optical frequency-domain analysis for structural health monitoring. The focus of the applications is on the gapless monitoring of geotechnical structures, large area infrastructures and electrical grids. The work includes the latest use of machine learning algorithms to reduce measurement time by coexistent increasing the measurement accuracy. T2 - 4th Workshop on Optomechanics and Brillouin Scattering CY - Erlangen, Germany DA - 14.06.2022 KW - Distributed sensing KW - BOFDA KW - Optical fiber sensor KW - Brillouin distributed fiber sensor PY - 2022 AN - OPUS4-55173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Time-efficient CNN-assisted BOFDA N2 - Brillouin Optical frequency domain analysis (BOFDA) is a well-known technique in distributed Fiber sensing for temperature and strain monitoring. In this study, we applied a signal post-processing method based on convolutional neural networks (CNNs) and we show that in comparison to conventional methods based on Lorentzian curve fitting (LCF), our CNN model is more robust against noise and can shorten the measurement time by more than 9 times. This will open the way for applications, where faster monitoring is needed. T2 - Machine learning workshop CY - Online meeting DA - 18.03.2021 KW - Temperature and strain sensing KW - Machine learning KW - Distributed fiber-optic sensors PY - 2021 AN - OPUS4-52305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - Investigations on multi-sensor data for monitoring volume flow during the printing process N2 - Extrusion based 3D concrete printing (3DCP) is a growing technology because of its high potential for automating construction and the new possibilities of design. In conventional construction methods, a sample is taken to be representative for one material batch. However, in 3DCP continuous mixing is used which results in variations during the mixing process. Therefore, one sample is not representative for the entire structure. This leads to the necessity of continuous and real-time process monitoring. This study focuses on the variations of pressure and temperature which are caused by changes in the material due to the ongoing mixing process. Changes in material, which is transported downstream, are influencing sensor signals in different positions with a time delay. In the following, the data is analysed to investigate if the changing material and the so caused change in pressure can be used to calculate volume flow. T2 - Digital Concrete 2024 CY - Munich, Germany DA - 04.09.2024 KW - Additive Manufacturing KW - In-line Monitoring KW - Volume Flow KW - Process Control PY - 2024 AN - OPUS4-61002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy A1 - Strangfeld, Christoph A1 - Kruschwitz, Sabine T1 - Interpretation of NMR signals from partly saturated sandstones N2 - The development of prevention methods and the detection of moisture related damages in buildings and transport infrastructure at an early stage are current issues in the field of non-destructive testing in civil engineering. Especially the subject of partial saturation requires further research since it is more likely to occur than full saturation of the material. In fact, partial saturation in porous media is even more complicated because both fully and partly saturated pores (i.e. pores in which the surfaces are covered with thin water layers) are present. As the non-destructive method nuclear magnetic resonance (NMR) enables the measurement and quantification of relative low moisture contents, it is suitable for the investigation of partly saturated porous building materials. Nevertheless, the differentiation between partly and fully saturated pores is still a challenge. Therefore, in this study, we investigate two sandstones types (Bozanov and Schönbrunner sandstone) at various defined saturation states by using NMR. Furthermore, we measure the relative humidities within the samples and compute the water layer thicknesses (WLT) along the pore walls of all pore sizes to calculate the corresponding degree of pore saturation. To finally assign the NMR signals to pore sizes and to differentiate between partly and fully saturated pores, the water content distribution obtained from the WLT calculation is used for calibration of the relaxation-time distribution. In this extended abstract, selected results only for Schönbrunner sandstone are presented. T2 - ISEMA 2021 CY - Online meeting DA - 26.07.2021 KW - NMR KW - Relative humidity KW - Water layer thickness KW - Partial pore saturation KW - Pore-size distribution PY - 2021 SN - 978-1-7281-8736-5 VL - 2021 SP - 111 EP - 115 PB - IEEE AN - OPUS4-53045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Multivariate Auswertung von Radarsignalen zur Bestimmung typischer Feuchteschäden in Fußböden N2 - Leitungswasserschäden nahmen im Jahr 2018 mit rund 2,9 Milliarden Euro den größten Posten bei Gebäudeversicherungen ein und verursachten damit mehr Kosten, als Elementar-, Feuer, Sturm- und Hagelschäden zusammen. Neutronensonden helfen hier bereits bei der horizontalen Eingrenzung eines Feuchteschadens, wobei die vertikale Unterscheidung betroffener Schichten nur durch die zerstörende Entnahme von Bohrkernen vorgenommen werden kann. Der parallele Einsatz des Radarverfahrens soll hier mit seiner hohen Sensitivität für Wasser künftig zu einem erhöhten Informationsgehalt beitragen und eine kostengünstigere Schadensdiagnose und Planung der Reparaturmaßnahmen ermöglichen. In einem laufenden Forschungsvorhaben werden in systematischen Laborstudien gängige Schadensfälle an häufig anzutreffenden Fußbodenaufbauten simuliert und deren Einfluss auf das Radarverfahren untersucht. Die Bewertung der Schadensträchtigkeit zugeführter Wassermengen erfolgt mithilfe von Luftfeuchtesensoren, welche in der Dämmebene platziert sind. Beim Aufbau der Fußbodenstrukturen kommen Zement- und Anhydritestriche, sowie die Dämmmaterialen Styropor, Styrodur, Glaswolle und Perlite-Schüttung mit variierenden Schichtdicken zum Einsatz. Die Robustheit der zu entwickelnden Messmethode gegenüber derartig verschiedenen und in der Praxis häufig unbekannten Schichtstrukturen stellt eine besondere Herausforderung dar und soll durch den Einsatz multivariater Datenauswertung erhöht werden. Diesbezüglich empfehlen bisherige Ergebnisse die Betrachtung der örtlichen Verteilungen qualitativer Signalmerkmale wie Amplituden, Laufzeiten und Frequenzen im Radargramm (B-Scan). Deren Eignung für reale Schadensfälle außerhalb der Laborumgebung wird hierbei stets kritisch hinterfragt und soll weiterführend an Praxiseinsätzen validiert werden. T2 - 80. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online Meeting DA - 18.05.2020 KW - Radar KW - Feuchte KW - Fußboden KW - Multivariate Datenauswertung PY - 2020 AN - OPUS4-50862 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan T1 - How structural health monitoring can be embedded in a digital quality infrastructure: an example. N2 - The digital Quality Infrastructure (QI) initiative “QI-Digital” in Germany is focusing on implementing new technologies and approaches to ensure that the task of quality assurance is more efficient and ready for the digital and green transformation of the economy. The implementation of quality control key elements, such as Smart Standards, Digital Certificates and QI-cloud solutions shall contribute to solving the socio-economic, ecological, and technological challenges of our time. Hydrogen is a key energy carrier and has the potential to play a significant role in the energy transition, especially in mobility. An essential factor for the broad acceptance of hydrogen-based mobility is the availability of refueling stations that operate reliably and safely. Using the example of a Hydrogen Refueling Station (HRS) built within the QI-Digital initiative, the Federal Institute for Material Research and Testing (BAM) aims to establish a real laboratory where modern measurement techniques and new digital methods are implemented to enhance operational safety, availability, and economic efficiency and render the technology more attractive for the industry. In this work, we present an approach to establish a Structural Health Monitoring (SHM) system on a high-pressure buffer inside HRS and show how it could be embedded into a digital QI. The high-pressure buffers are essential components of the plant which are currently inspected periodically without regard to their operating history. Focusing on the transition to a continuous and digitally supported monitoring of the component’s integrity during operation the novel inspection scheme will be linked to a completely digitalized component-related documentation and tested using digital certificates. This allows the operational safety and, if necessary, the remaining useful lifetime to be assessed on an ongoing basis and to be a valuable contribution to increasing sustainability. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Digital transformation KW - Industry 4.0 KW - Quality control KW - Quality infrastructure KW - Reliability KW - Structural health monitoring PY - 2024 AN - OPUS4-61484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Weise, Frank A1 - Oesch, T. A1 - Wilsch, Gerd A1 - Sigmund, S. A1 - Hünger, K.-J. A1 - Kositz, M. T1 - Analyse des gefügeabhängigen Löslichkeitsverhaltens potenziell AKR-empfindlicher Gesteinskörnungen T1 - Analysis of the microstructure depending solubility behavior of potential ASR sensitive aggregates N2 - Das gefügeabhängige Löslichkeitsverhalten wurde an folgenden vier Gesteinskörnungen unterschiedlicher Alkaliempfindlichkeitsklassen untersucht: • GK1 (EIII-S): quarzreicher Kies • GK2 (EIII-S): Grauwacke (Splitt) • GK3 (EI-S): Quarz-Feldspat-Porphyr (Splitt) • GK4 (EI-S): sandsteinreicher Kies DiePorenstrukturanalyse erfolgte sowohl an Einzelkörnern mittels vergleichender 3D-CT und BET- Untersuchungen als auch an Korngemengen der einzelnen Kornfraktionen (außer Fraktion 16/22 mm) über die Wasseraufnahme und mit BET. Für die Visualisierung und Quantifizierung der von außen zugänglichen Oberflächenanteile der Einzelkörner wurde ein Softwaretool entwickelt, erprobt und erfolgreich angewandt. Es gelang so u.a. den Nachweis zu erbringen, dass die gebrochenen Einzelkörner der Grauwacke und des Rhyoliths einen deutlich geringeren von außen zugänglichen Oberflächenanteil als die gleichartigen Gesteinskörner aus dem Kies besitzen. Aufgrund der limitierten Ortsauflösung der 3D-CT von 11 bis 16,5 μm wurde mit BET eine um drei Zehnerpotenzen höhere spezifische Oberfläche ermittelt. Zu den Porositätsuntersuchungen an den Korngemengen sei angemerkt, dass zum Teil gegenläufige Trends zwischen offener Porosität und spezifischer Oberfläche festgestellt wurden. Dieses ist beim Bezug des bei den Löseversuchen in 0,1 M KOH mit definierter NaCl-Zugabe aus der Gesteinskörnung gelösten SiO2 und Al2O3 von zentraler Bedeutung. Bei den Löseversuchen an den fraktionsspezifischen Korngemengen selbst zeigte sich, dass die stufenweise Erhöhung des NaCl-Gehalts von 0 auf 10 M.-% im Eluat eine erhöhte SiO2-Löslichkeit und eine verminderte Auslaugung von Al2O3 zur Folge hat. Auffallend war hierbei, dass die Al2O3-Löslichkeit bei GK4 ohne und mit geringer NaCl-Zugabe die mit Abstand höchsten Werte annimmt. Bei den zusätzlich durchgeführten Löseversuchen an den tomografierten Einzelkörnern in 1 M KOH-Lösung mit Zugabe von 1 M.-% NaCl zeigte sich, dass nur vereinzelt bei den untersuchten Gesteinsarten eine Korrelation zwischen dem SiO2- bzw. Al2O3-Gehalt im Eluat und der absoluten BET-Oberfläche nachweisbar ist. Dies ist vermutlich darauf zurückzuführen, dass neben der Oberfläche weitere Parameter (z.B. die mineralogische Zusammensetzung der Einzelkörner) das Löseverhalten maßgebend beeinflussen. Bei den parallel zu den Löseversuchen durchgeführten Betonversuchen nach dem ARS 04/2013 zeigte sich, dass die Alkaliempfindlichkeit der GK4 bei beiden Betonversuchen mit Alkalizufuhr unterschiedlich zu bewerten ist. So ist unabhängig von der vorgegebenen pessimalen Betonrezeptur des Fahrbahndeckenbetons ausschließlich bei der Klimawechsellagerung die GK4 als alkaliempfindlich einzustufen. Allerdings konnte der Befund der stark ausgeprägten AKR bei der GK4 mit der Dünnschliffmikroskopie nicht bestätigt werden. Analoges gilt für die Bewertung der Alkaliempfindlichkeit von GK2 mit den Betonversuchen nach der Alkalirichtlichtlinie des DAfStb. So ist auch hier die GK2 nicht im 60 °C-Betonversuch sondern ausschließlich im 40 °C-Betonversuch als alkaliempfindlich einzustufen. Dienach den verschiedenartigen Betonversuchen durchgeführten LIBS-Analysen am Vertikalschnitt der Prüfkörper zeigen, dass im Kernbereich nach dem 60 °C-Betonversuch mit 10 %iger NaCl-Lösung und nach der Klimawechsellagerung mit NaCl-Beaufschlagung annähernd gleich hohe Natrium- und Chloridgehalte vorgefunden werden. Wider Erwarten treten an den beaufschlagten Prüfflächen Abreicherungen von Natrium und Anreicherungen von Chlorid auf. Im 40°C- und 60 °C-Betonversuch wurde das Natrium bis in eine maximale Tiefe von ca. 30 mm bzw. 20 mm ausgelaugt. Die aufbauenden korrelativen Betrachtungen zwischen den Ergebnissen des 60°C Betonversuchs mit Alkalizufuhr und der Löseversuche an den fraktionsspezifischen Korngemengen in 1 M KOH-Lösung mit definierter NaCl-Zugabe sind durchaus vielversprechend. So zeigt sich beispielsweise beim Waschbeton, dass der fraktionsspezifisch gewichtete SiO2-Überschuss im Eluat nach 56 Tagen mit Zugabe von 0,5 M.-% NaCl ohne Bezug auf die BET-Oberfläche zur gleichen Einstufung der vier betrachteten Gesteinskörnungen wie bei den Dehnungen im 60 °C-Betonversuch mit 3 %-iger NaCl-Lösung führt. Außerdem korrelieren die im 60 °C-Betonversuch mit 10 %-iger NaCl-Lösung ermittelten Dehnungen mit dem gewichteten SiO2-Überschuss im Eluat bei Zugabe von 2 M.-% NaCl ohne Bezug auf die BET-Oberfläche. Ausschließlich bei den Betonversuchen nach der Alkali-Richtlinie erwies sich der Bezug des im Eluat ermittelten SiO2-Überschusses auf die BET-Oberfläche als zielführend. Aufgrund des Potenzials der Löseversuche mit NaCl-Zugabe für die Bewertung der Alkaliempfindlichkeit der Gesteinskörnung im Fahrbahndeckenbeton wird empfohlen, die vergleichenden Untersuchungen zwischen den Löseversuchen an Korngemischen der einzelnen Fraktionen und den Betonversuchen nach dem ARS 04/2013 mit einer möglichst hohen Anzahl an Gesteinskörnungen und einem präzisierten Untersuchungsumfang fortzuführen. N2 - The following four aggregates (GK) of varying grades of alkali sensitivity were examined for their microstructure-dependent solubility behavior: • GK1 (EIII-S) gravel with high quarz content • GK2 (EIII-S) greywacke (crushed stone) • GK3 (EI-S) quarz-feldspar-porphyry (crushed stone) • GK4 (EI-S) gravel with high sandstone content Pore structure analysis was carried out both on single grains using comparative 3D-CT and BET tests, and on grain samples of individual grain fractions (excluding the 16/22 mm fraction) using water absorption and BET. A software tool for visualizing and quantifying the externally accessible surfaces of single grains was developed, tested and successfully applied. This enabled us, among other things, to prove that single broken grains of greywacke and rhyolite have a much smaller externally accessible surface than grains of gravel of the same aggregate fraction. Due to the 3D-CT’s limited spatial resolution of 11 to 16.5 μm, BET was used to determine a two to three powers of ten higher specific surface. In relation to the porosity tests of the grain samples, it should be noted that in some cases, counterdirectional trends between open porosity and specific surface were determined. This is of central importance in relation to the SiO2 and Al2O3 dissolved from the aggregate in the solubility tests in 1 M KOH with defined addition of NaCl. The solubility tests on the grain samples of specific fractions showed that the gradual increase of the NaCl content in the eluate from 0 to 10 M.-% resulted in increased SiO2 solubility and reduced leaching of Al2O3. It was striking in this context that the solubility of Al2O3 in GK4 with no or little addition of NaCl gives by far the highest values. The additional solubility tests carried out on single grains, that were previously subjected to CT testing, in 1 M KOH solution with 1 M.-% added NaCl showed that in the types of aggregate examined, a correlation between the SiO2 and Al2O3 in eluate and the absolute BET surface is only occasionally demonstrable. This is probably due to the fact that solubility behavior is decisively influenced by other parameters in addition to the surface (e.g. by the mineralogical composition of individual grains). The concrete tests according to ARS 04/2013 carried out parallel to the solubility tests showed that GK4’s alkali sensitivity in both concrete tests with added alkali must be evaluated differently. For example, independent of the prescribed pessimal road surface concrete formula, GK4 can only be classified as alkali sensitive under cyclic storage. However petrographic microscopy could not confirm the findings of very marked ASR in GK4. The same applies to the evaluation of alkali sensitivity in GK2 with the concrete tests according to the German Committee for Structural Concrete (DAfStb)’s Alkali Guidelines. In this case too, GK2 should not be classified as alkali sensitive in 60 °C concrete testing, but only in 40 °C concrete testing. The LIBS analyses carried out on the vertical cross-section of the test specimens after the various concrete tests showed that almost equally high sodium and chloride levels were found in the core area after the 60 °C concrete prism test with 10 % NaCl solution and after cyclic storage with NaCl application. Contrary to expectations, the surfaces of samples after NaCl application showed a decrease in sodium and an increase in chloride. In the 40°C and 60°C concrete prism tests, sodium was depleted up to a maximum depth of approx. 30 mm and 20 mm respectively. Subsequent correlative observations between the findings of the 60°C concrete prism test with alkali application, and the solubility tests on the samples of specific grain fractions in 1 M KOH solution with defined NaCl addition, are very promising. In the case of exposed aggregate concrete, for example, the fraction-specific weighted excess SiO2 to in the eluate after 56 days with added 0.5 M.-% NaCl unrelated to the BET surface results in the same classification of the four aggregates examined as the expansions in the 60 °C concrete prism test with 3% NaCl solution. In addition, the expansions found in the 60 °C concrete prism test with 10% NaCl solution correlated with the weighted excess SiO2 in eluate with added 2 M.-% NaCl without relation to the BET surface. Only in the case of the concrete test in accordance with the Alkali Guidelines did the relationship of the excess SiO2 in the eluate to the BET surface prove to be productive. Due to the potential of the solubility test with added NaCl for the evaluation of alkali sensitivity of aggregates in road surface concrete, we recommend continuing with comparative tests between solubility tests of grain samples of the various fractions and the concrete tests in accordance with ARS O4/13 with the greatest possible number of aggregates and a precisely defined investigation scope. KW - LIBS KW - Betonfahrbahndecke KW - Alkali-Kieselsäure-Reaktion KW - Gesteinskörnung KW - Alkaliempfindlichkeit KW - 3D-CT KW - Tausalzeintrag PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:hbz:opus-bast-25832 UR - https://bast.opus.hbz-nrw.de/frontdoor/index/index/docId/2583 SN - 978-3-95606-648-1 SN - 0943-9323 VL - S 165 SP - 1 EP - 111 PB - Fachverlag NW in der Carl Ed. Schünemann KG CY - Bremen AN - OPUS4-54755 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Modeling guided waves interacting with arbitrarily shaped inhomogeneities using SBFEM in combination with an extruded quadtree decomposition for 3D plates N2 - For structural health monitoring systems or non-destructive testing, it is crucial to study the interactions of ultrasonic-guided waves with inhomogeneities or damage in structural components. Simulation of these interactions poses a challenge. After the wave-damage interaction, the numerical model must reproduce features like mode conversion or wave scattering. Mathematically, damages are discontinuities in a computational domain, and each interacts diversely depending on its geometrical features. We propose a quadtree-based meshing in the current contribution to capture these geometrical characteristics. This kind of discretisation approach requires special techniques to couple cells of different sizes since, after a quadtree decomposition, the problem of so-called hanging nodes may arise. Transition elements based on high-order transfinite shape functions are used to solve this issue. The advantage is that these elements allow the correct coupling of the cells while retaining a high-order interpolation. Moreover, the reuse of the dynamic stiffness matrices can be exploited based on the similarity of the cells. This procedure renders the approach very efficient. Examples show the scattering characteristics of different guided wave modes after interacting with inhomogeneities and discontinuities in a plate. T2 - DAGA 2023 CY - Hamburg, Germany DA - 06.03.2023 KW - SBFEM KW - Quadtree KW - Image-based models KW - Wave-defect interaction PY - 2023 AN - OPUS4-59661 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lozano Duarte, Daniel Hernando T1 - Octree Meshes for Ultrasonic Guided Waves: Mortar coupling combined with the Scaled Boundary Finite Element Method in Prismatic Structures N2 - Ultrasonic guided waves interacting with complex geometrical features are of high interest in the SHM field. For example, investigations into the extent to which a small change in defect geometry affects wave propagation have applications in Probability of Detection and defect reconstruction. These fields have to be supported by numerical tools aiming to retrieve accurate and reliable results and, thus, more realistic modeling. Due to the short wavelengths of ultrasonic waves and the relatively large domains in which the waves propagate, fine grid resolution for the entire domain is usually not possible due to limited computational resources. One solution is to partition the domain into different subdomains and use a specific, efficient approach for each subdomain. This contribution shows a combination of methods that aims to study these wave defect interactions in an elastic media. Firstly we introduce high-order 3D meshes that can resolve very fine geometrical details and are based on an Octree discretisation technique that employs special transition shape functions to resolve the hanging nodes that may appear due to the nature of the method. Afterward, the Octree mesh is embedded in a prismatic wave-guide based on the semi-analytical formulation of the SBFEM in 3D. To couple the different domains, we employ the mortar method, which enforces the continuity of the wave field across the internal boundaries of the domains. Examples show the power of the approach especially when it comes to parametric analysis. T2 - YIC23 CY - Porto, Portugal DA - 19.06.2023 KW - Octrees KW - Sbfem KW - Ultrasound KW - Mortar method PY - 2023 AN - OPUS4-59662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritzsche, Sven A1 - Jaenisch, Gerd-Rüdiger A1 - Pavasaryte, Lina A1 - Funk, Alexander T1 - XCT and DLW: Synergies of Two Techniques at Sub-Micrometer Resolution N2 - Direct Laser Writing (DLW) and X-ray computed tomography (XCT) both offer unique possibilities in their respective fields. DLW produces full three-dimensional (3D) polymer structures on the microscale with resolutions below 100 nm. The fabricated structures can be analysed by XCT or X-ray microscopy (XRM), which incorporates additional X-ray lenses, in three dimensions down to a minimal basic spatial resolution of about 500 nm or 50 nm, respectively. In this work, two different DLW structures are analysed via XCT. Internal defects are detected and analysed for the purpose of quality control. Defects and structures with sizes down to 1.5 µm are successfully analysed. A 3D reconstruction and internal, hidden features of the fabricated structures are shown and discussed. In a first-of-its-kind study, we demonstrate the detectability of a single-voxel line inside a fabricated structure that would not be detectable with SEM or light microscopy. Furthermore, the direct fabrication on a PET substrate is shown to overcome the high X-ray absorbance of commonly used glass substrates. Attenuation spectra of SZ2080 and glass substrates are compared to a fabrication route direct on a 170 µm PET foil. The practical aspects of XCT measurements for DLW structures on different substrates will be discussed. KW - Non-destructive testing KW - Two-photon polymerization KW - X-ray microscopy KW - XCT KW - 2PP KW - Direct laser writing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560525 DO - https://doi.org/10.3390/app122010488 VL - 12 IS - 20 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-56052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hofmann, Detlef A1 - Basedau, Frank A1 - Heidenreich, F. A1 - Herten, M. T1 - Verwendung faseroptischer Messtechnik im Zuge wiederholter Eignungsprüfungen an Verpressankern N2 - Im Rahmen des Ausbaus des Dortmund-Ems-Kanals wurden an der Schleuse Gleesen Forschungsanker installiert, die Rückschlüsse auf das Tragverhalten in Folge des chemischen Angriffs kalklösender Kohlensäure geben sollen. Die Forschungsanker werden seit der Erstellung im Jahr 2017 mit verteilter faseroptischer Sensorik während der jährlichen Eignungsprüfungen untersucht. Die Ergebnisse der Jahre 2017 bis 2019 werden im Folgenden dargestellt. T2 - Messen in der Geotechnik 2020 CY - Braunschweig, Germany DA - 20.02.2020 KW - Faseroptische Sensorik KW - Rayleigh Rückstreuung KW - Verpressanker KW - Chemischer Angriff KW - Rissbildung PY - 2020 SN - 978-3-948141-02-8 DO - https://doi.org/10.24355/dbbs.084-201912181435-0 IS - 110 SP - 297 EP - 323 AN - OPUS4-51687 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bartolac, M. A1 - Bien, J. A1 - Górski, M. A1 - Keßler, S. A1 - Küttenbaum, Stefan A1 - Kuzawa, M. A1 - Ley, J. A1 - Maack, Stefan A1 - Mendler, A. A1 - Ryjáček, P. A1 - Santos, L. A1 - Verstrynge, E. ED - Keßler, S. ED - Limongelli, M. P. ED - Apostolidi, E. T1 - Chapter 2: Condition survey - Testing and monitoring methods N2 - The through-life management of our constantly ageing infrastructure is a basic requirement in order to ensure their structural safety and serviceability. Each structure experiences deterioration processes with time leading to a decrease of structural safety and serviceability. The design of new structures considers the expected deterioration for a defined period, the design service life. However, a frequent survey of structural safety controlling structural condition should be mandatory and a maintenance plan should be an integral part of the design. In addition, many structures have exceeded their design service life already or are very close to it leading to an increasing demand for condition assessment. On the one hand, assumptions made during design are not valid any more due to change of the loads, e.g., increasing traffic loads in terms of number and weights. On the other hand, design codes evolved over time in such a way that existing structures do not comply with today’s standards. In all these cases, the through-life management is an important tool to maintain the accessibility of existing structures with known reliability. In line with the new Model Code for Concrete Structures, which includes guidance for both – design of new structures and assessment of existing structures, the Task Group 3.3 focused on the compilation of a state-of-the-art guideline for the through-life management of existing concrete structures, including: Data acquisition by testing and monitoring techniques; Condition assessment for the evaluation of existing structures; Performance prediction using advanced methods; Decision-making procedures to perform a complete assessment of existing structure. The overall objective of the through-life management is the assessment of the current condition and the estimation of the remaining service life under consideration of all boundary conditions. KW - Life management KW - Concrete KW - Non-destructive testing KW - Structural health monitoring KW - State-of-the-art PY - 2023 UR - https://doi.org/10.35789/fib.BULL.0109 SN - 978-2-88394-172-4 DO - https://doi.org/10.35789/fib.BULL.0109.Ch02 SN - 1562-3610 VL - fib Bulletin 109 SP - 16 EP - 38 PB - Fédération internationale du béton (fib) CY - Lausanne AN - OPUS4-59110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bartelmeß, Jürgen A1 - Zimmek, David A1 - Bartholmai, Matthias A1 - Strangfeld, Christoph A1 - Schäferling, M. T1 - Fibre optic ratiometric fluorescence pH sensor for monitoring corrosion in concrete N2 - In this communication a novel concept for pH sensing is introduced which is specifically adapted to monitor carbonation induced corrosion in concrete structures. The method is based on a ratiometric measurement principle, exploiting the pH sensitive colour switching of thymol blue in the basic pH regime and the emissive properties of two different (Zn)CdSe/ZnS core shell quantum dots. The transition point of thymol blue in a Hydrogel D4 matrix was determined to be at around pH 11.6, which fits ideally to the intended application. Next to the fundamental spectroscopic characterization of the ratiometric response, a new design for a sensor head, suitable for the incorporation into concrete matrices is presented. Toward this, a manufacturing process was developed which includes the preparation of a double layer of polymers containing either thymol blue or a quantum dot mixture inside a porous ceramic tube. Results of a proof-of-priciple performance test of the sensor head in solutions of different pH and in cement specimens are presented, with encouraging results paving the way for future field tests in concrete. KW - Fiber optic sensing KW - PH monitoring in concrete KW - Embedded sensors KW - Ratiometric fluorescence PY - 2020 DO - https://doi.org/10.1039/c9an02348h VL - 145 IS - 6 SP - 2111 EP - 2117 PB - Royal Society of Chemistry AN - OPUS4-50381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sunkavalli, Viswa T1 - Scaling and Aspect Ratio Effects on Ultrasonic Signal Generated by Fluidic Oscillator N2 - Traditional ultrasonic non-destructive testing methods in civil engineering require the use of coupling agents, leading to prolonged and labor-intensive measurement procedures along with the risk of surface damage. To alleviate these concerns, air-coupled ultrasonic actuation has been introduced as an effective alternative. However, the power loss due to impedance mismatch at the interfaces remains an important limitation. To mitigate the power losses at the interfaces while characterizing the specimen thickness, we employ the fluidic oscillator as an ultrasonic source, wherein air acts as both the operating and coupling medium. The fluidic oscillator generates signals through self-sustained oscillations of the exiting air jet under continuous pressurized air supply, and therefore, eliminates the need for intricate design and manufacturing processes. The frequency spectrum characteristics and time-averaged acoustic fields of the fluidic oscillators are shown for the three different configurations that were designed by scaling the aspect ratio and geometry to 3 times the baseline and an additional 60% of baseline volume respectively. Our preliminary investigations highlighted the dependence of the dominant spectral characteristics of a given fluidic oscillator on the mass flow rate of input air and scaling in accordance with the literature. T2 - 187th Meeting of the Acoustical Society of America CY - Online meeting DA - 19.11.2024 KW - Fluidic Oscillator KW - Scaling KW - NDT-CE PY - 2024 AN - OPUS4-61724 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kocherla, Amarteja T1 - Embedded Sensors for Quality Control and Structural Integrity Monitoring of Large scale 3DCP Structures N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. Although several techniques and approaches demonstrate these advantages, quality control during printing is highly challeng-ing and rarely applied. Due to the continuous mixing process used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a single test sample is insufficient to represent the whole structure. A defect in one layer during printing can affect the integrity of the entire structure. T2 - 34th Annual Conference & Exhibition on non destructive evaluation & enabling technologies CY - Chennai, India DA - 12.12.2024 KW - Embedded sensors KW - Additive manufacturing KW - Concrete printing KW - Piezo sensors PY - 2024 AN - OPUS4-62546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - 1H NMR Relaxometry: A Reliable Tool for Predicting Durability Properties? N2 - Resistance to carbonation and chloride migration are critical durability properties in cementitious construction materials. The ingress of CO2 and chlorides can lead to concrete deterioration and reinforcement corrosion, underscoring the importance of ensuring high resistance to these durability-reducing factors. Traditional methods, such as determinating the carbonation coefficient using standard procedures, are time-consuming and resource-intensive. These tests typically require 42 days of preconditioning, followed by 70 days before the final results can be determined using a phenolphthalein test, for a total duration of 112 days. In addition, some test chambers can only accommodate four samples at a time. In this study, we investigate whether 1H NMR relaxometry can effectively predict not only the carbonation resistance, KAC,3%, but also the chloride migration coefficient, DRCM, and the compressive strength, fc, of concrete, providing a method that could potentially streamline and accelerate the material development process by directing us quickly to potentially well-suited formulations. We performed measurements on non-carbonated fully saturated concrete and mortar samples at 28, 56, and 92 days using the NMR tomograph at BAM (8.9 MHz). Notably, the NMR measurements taken at 28 days showed no significant differences, suggesting that this timeframe is sufficient for meaningful results. The samples analyzed were drill cores, each 70 mm in diameter and approximately 120 mm in height. The NMR features we focused on included the initial amplitude E0, the x and y values of the dominant T2 relaxation time, and the logarithmic mean of the T2 relaxation time distribution. Another key feature was the surface relaxivity, which was determined by comparing the NMR curves with results from mercury intrusion porosimetry. We examined the correlation of these NMR features with the aforementioned durability properties, which were determined in a laboratory on sister samples using standard procedures. No chloride migration tests were performed on the mortar samples, and the carbonation procedure was carried out unter atmospheric conditions. The preliminary results show that the correlation factors for the NMR features with the carbonation coefficients of concrete were particularly remarkable. The strongest correlations were observed for the dominant relaxation time and the logarithmic mean, with values approaching 1. The preliminary results also indicate that there are high correlations between the compressive strength and amplitude-related features. In contrast, no strong correlations are observed for the DRCM. Although the results related to the mortar samples are still being analyzed, these initial correlations suggest that 1H NMR relaxometry could be a valuable tool for early assessment of material properties. Furthermore, the rapid and non-destructive nature of NMR measurements, requiring only a few minutes per sample, suggests that this technique has the potential to significantly accelerate the process of evaluating durability properties in cementitious materials. This capability also paves the way for the use of NMR features as input for AI-driven predictive models. T2 - Magnetic Resonance in Porous Media 2024 CY - Tromso, Norway DA - 26.08.2024 KW - Nuclear magnetic resonance KW - SLAMD KW - Carbonation KW - Durability PY - 2024 AN - OPUS4-61058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - Investigations on multi-sensor data for monitoring volume flow N2 - Extrusion based 3D concrete printing (3DCP) is a growing technology because of its high potential for automating construction and the new possibilities of de-sign. In conventional construction methods, a sample is taken to be representative for one material batch. However, in 3DCP continuous mixing is used which re-sults in variations during the mixing process. Therefore, one sample is not repre-sentative for the entire structure. This leads to the necessity of continuous and re-al-time process monitoring. At the Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin, a test rig is developed to allow for comprehensive monitoring of the printing process. For this purpose, sensors for torque, temperature, pressure and moisture are in-stalled into the pipe. A laser scanner is installed at the nozzle to acquire infor-mation about the geometry of the extruded material. This study focuses on the variations of pressure and temperature which are caused by changes in the material due to the ongoing mixing process. Preliminary results indicate that changes in the material properties cause changes in the sensor signals as well. These changes can be observed in various sensors with a delay, caused by material which is carried downstream. In the following, the data is ana-lysed to investigate if the changing material and the so caused change in pressure can be used to calculate volume flow. T2 - Digital Concrete 2024 CY - Munic, Germany DA - 04.09.2024 KW - 3D concrete printing KW - Monitoring KW - Pressure PY - 2024 AN - OPUS4-60997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Study on the predictability of carbonation resistance of cementitous materials based on nmr features and the use of slamd N2 - This study explores the acceleration of material design in the concrete industry, focusing on improving carbonation resistance, a key factor in the durability of concrete structures. Traditional tests for carbonation resistance are lengthy, but with the construction industry aiming for sustainable production, finding a balance between carbonation resistance and CO2 footprint is crucial. Our research employs two innovative methods: 1. Applying the Sequential Learning App for Materials Discovery (SLAMD), an AI materials design framework, to an extensive dataset of real-world concrete compositions to selectively test materials that meet market demands: maximum durability, optimal eco-durability, and the best cost-durability trade-off. 2. Investigating 1H Nuclear Magnetic Resonance (NMR) relaxometry as a quick alternative for characterizing carbonation behavior, as it saves time compared to traditional tests and assesses the complete material's pore space. Specific NMR features are then integrated into the material design model, with the model's performance compared against traditional approaches. The results of our study are compelling, demonstrating that materials can be precisely tailored to meet specific requirements with minimal data points. This marks a significant stride in the concrete industry, indicating that NMR-based, low-fidelity surrogate characterizations, combined with a focused, data-driven design approach, can substantially accelerate the development of durable, sustainable concrete mixtures. T2 - Rilem Spring Convention & Conference CY - Milan, Italy DA - 10.04.2024 KW - Nuclear magnetic resonance KW - Carbonation resistance KW - Cement and concrete KW - SLAMD app KW - Predictability PY - 2024 AN - OPUS4-60000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska T1 - Wenn es im Holz knackt. Über die Herausforderung, kritische Versagensvorgänge in Holzstrukturen mittels Schallemissionsanalyse zu identifizieren N2 - Um die Versagensabläufe über die verschiedenen Skalen im Holzwerkstoff verfolgen zu können, werden Zugversuche an Lagenhölzern mittels Schallemissionsmessung überwacht. Synchron erfolgen In-situ-Messungen mit Digitaler Bildkorrelation bzw. Synchrotron-Mikro-Computertomographie. Die Kombination aller Ergebnisse wie auch die Anwendung der frequenzbasierten Mustererkennung und die Simulation ausgewählter Versuche zielen auf die Identifizierung zugrunde liegender Mechanismen hin. Abschließend werden Ansätze für ein Monitoring von Holzstrukturen diskutiert. T2 - 419. Sitzung AK Berlin der DGZFP CY - Online meeting DA - 15.09.2020 KW - Acoustic Emission (AE) KW - Holzwerkstoffe KW - Mustererkennung KW - Monitoring Konzept PY - 2020 AN - OPUS4-51361 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Krebber, Katerina T1 - Machine Learning Approaches in Brillouin Distributed Fiber Optic Sensors N2 - This paper presents reported machine learning approaches in the field of Brillouin distributed fiber optic sensors (DFOSs). The increasing popularity of Brillouin DFOSs stems from their capability to continuously monitor temperature and strain along kilometer-long optical fibers, rendering them attractive for industrial applications, such as the structural health monitoring of large civil infrastructures and pipelines. In recent years, machine learning has been integrated into the Brillouin DFOS signal processing, resulting in fast and enhanced temperature, strain, and humidity measurements without increasing the system’s cost. Machine learning has also contributed to enhanced spatial resolution in Brillouin optical time domain analysis (BOTDA) systems and shorter measurement times in Brillouin optical frequency domain analysis (BOFDA) systems. This paper provides an overview of the applied machine learning methodologies in Brillouin DFOSs, as well as future perspectives in this area. KW - Distributed fiber optic sensors KW - BOTDA KW - BOFDA KW - Machine learning KW - Strain and temperature measurements KW - Artificial neural networks PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580145 DO - https://doi.org/10.3390/s23136187 VL - 23 IS - 13 SP - 1 EP - 26 PB - MDPI AN - OPUS4-58014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Machine learning assisted BOFDA for simultaneous temperature and strain sensing in a standard optical fiber N2 - We report, to our knowledge for the first time on simultaneous distributed temperature and strain sensing in a standard telecom optical fiber using a machine learning assisted Brillouin frequency domain analysis (BOFDA) system. The well-known temperature and strain cross-sensitivity problem is addressed by developing a BOFDA system with a high signal-to-noise ratio and applying machine learning. The spectrum consists of four highly resolved peaks, whose Brillouin frequency shifts are extracted and serve as features for the machine learning algorithms. The spectra result from a 450-m standard SMF-28 optical fiber, and particularly from a segment of 30 m. This fiber segment is coiled around a stretcher and placed in a climate chamber. The applied temperature and strain values range from 20 °C to 40 °C and from 0 µɛ to 1380 µɛ, respectively. The total measurement time to achieve a high SNR and resolve four peaks with a spatial resolution of 6 m is 16 min. To discriminate temperature and strain effects, simple frequentist and more sophisticated Bayesian-based algorithms are employed with the powerful Gaussian process regression (GPR) delivering the best performance in terms of temperature and strain errors, which are found to be 2 °C and 45 µɛ, respectively. These errors are calculated using leave-one-out cross-validation, so that an unbiased estimation of the sensor’s performance is provided. KW - Machine learning KW - Brillouin distributed fiber optic sensors KW - Temperature and strain sensing KW - BOFDA PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569155 DO - https://doi.org/10.1364/OE.480224 SN - 1094-4087 VL - 31 IS - 3 SP - 5027 EP - 5041 PB - OPTICA AN - OPUS4-56915 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Wosniok, Aleksander A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Time-Efficient Convolutional Neural Network-Assisted Brillouin Optical Frequency Domain Analysis N2 - To our knowledge, this is the first report on a machine-learning-assisted Brillouin optical frequency domain analysis (BOFDA) for time-efficient temperature measurements. We propose a convolutional neural network (CNN)-based signal post-processing method that, compared to the conventional Lorentzian curve fitting approach, facilitates temperature extraction. Due to its robustness against noise, it can enhance the performance of the system. The CNN-assisted BOFDA is expected to shorten the measurement time by more than nine times and open the way for applications, where faster monitoring is essential. KW - Fiber-optic sensors KW - Machine learning KW - Temperature and strain monitoring KW - Brillouin distributed sensing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524631 DO - https://doi.org/10.3390/s21082724 VL - 21 IS - 8 SP - 2724 PB - MDPI AN - OPUS4-52463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Ahmadzadeh, Majid A1 - Weise, Matthias T1 - Focussed sound field of thermoacoustic transmitters N2 - The thermoacoustic effect offers a method for selectively exciting broadband and focused ultrasonic waves, which can be utilized in air-coupled ultrasonic testing of lightweight components that might otherwise sustain damage from liquid couplants. Thermoacoustic transmitters are composed of an electrically conductive layer deposited on an insulating substrate. When electrical pulses are applied, the conductive layer heats, briefly warming the adjacent air and inducing thermal expansion, which generates an acoustic wave. In testing applications, the thermoacoustic transmitter is positioned at the focal distance to the structure under examination, where the resolution of the resulting ultrasonic image is influenced by the focus diameter. To optimize imaging resolution, understanding the focusing characteristics of thermoacoustic transmitters is essential. In this study, thermoacoustic transmitters with an indium tin oxide (ITO) layer on a quartz glass substrate were developed. Geometrical parameters, including substrate curvature and conductive layer thickness, along with electrical excitation parameters, were systematically varied to investigate their impact on the sound field up to approximately 1 MHz. The results indicate that, among the parameters studied, substrate curvature exerts the most significant influence on the sound field. T2 - DAS-DAGA Tagung CY - Kopenhagen, Danmark DA - 17.03.2025 KW - Air-coupled ultrasound KW - Thermoacoustic transmitter KW - Focussed transducer PY - 2025 SP - 1 EP - 4 AN - OPUS4-63092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan A1 - Charmi, Amir A1 - Karapanagiotis, Christos A1 - Hashemi, Seyedreza A1 - Prager, Jens T1 - How structural health monitoring can be embedded in a digital quality infrastructure: an example. N2 - The digital Quality Infrastructure (QI) initiative “QI-Digital” in Germany is focusing on implementing new technologies and approaches to ensure that the task of quality assurance is more efficient and ready for the digital and green transformation of the economy. The implementation of quality control key elements, such as Smart Standards, Digital Certificates and QI-cloud solutions shall contribute to solving the socio-economic, ecological, and technological challenges of our time. Hydrogen is a key energy carrier and has the potential to play a significant role in the energy transition, especially in mobility. An essential factor for the broad acceptance of hydrogen-based mobility is the availability of refueling stations that operate reliably and safely. Using the example of a Hydrogen Refueling Station (HRS) built within the QI-Digital initiative, the Federal Institute for Material Research and Testing (BAM) aims to establish a real laboratory where modern measurement techniques and new digital methods are implemented to enhance operational safety, availability, and economic efficiency and render the technology more attractive for the industry. In this work, we present an approach to establish a Structural Health Monitoring (SHM) system on a high-pressure buffer inside HRS and show how it could be embedded into a digital QI. The high-pressure buffers are essential components of the plant which are currently inspected periodically without regard to their operating history. Focusing on the transition to a continuous and digitally supported monitoring of the component’s integrity during operation the novel inspection scheme will be linked to a completely digitalized component-related documentation and tested using digital certificates. This allows the operational safety and, if necessary, the remaining useful lifetime to be assessed on an ongoing basis and to be a valuable contribution to increasing sustainability. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Structural health monitoring KW - Quality infrastructure KW - Digital transformation KW - Reliability KW - Quality control KW - Industry 4.0 PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607109 DO - https://doi.org/10.58286/29769 SN - 1435-4934 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60710 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Emissivity Prediction of Rough Cast Iron for Laser Thermography N2 - This study presents a method for predicting the emissivity of rough cast iron surfaces to enhance the accuracy of laser thermography in industrial non-destructive testing (NDT). Traditional emissivity measurements are impractical in industrial settings due to environmental interference and equipment limitations. The proposed approach replaces complex setups like integrating spheres with a simplified illumination unit and reflection measurements. By leveraging known material properties and surface characteristics, an algorithm predicts directional emissivity. Experimental results of an initial feasibility study show strong agreement between predicted and measured values, demonstrating the method’s potential for real-time emissivity correction in industrial thermographic inspections. T2 - Advanced Infrared Technology and Applications (AITA) 2023 CY - Venice, Italy DA - 10.09.2023 KW - Thermography KW - Laser KW - NDT KW - Cast iron PY - 2023 AN - OPUS4-63121 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wiehle, Philipp A1 - Härder, M. A1 - Strangfeld, Christoph T1 - Feuchteverhalten von Lehmsteinmauerwerk unter natürlichen Klimabedingungen – Experimentelle und numerische Untersuchungen N2 - Druckfestigkeit und Elastizitätsmodul von Lehmsteinmauerwerk nehmen mit steigendem Feuchtegehalt ab, weswegen die Mauerwerksdruckfestigkeit bei der Bemessung gemäß DIN 18940 in Abhängigkeit der maximal zu erwartenden Ausgleichsfeuchte abgemindert wird. Da bisher allerdings keine Messdaten zum Feuchtegehalt von Lehmsteinmauerwerk unter natürlichen Klimabedingungen vorliegen, stellen die normativen Grenzwerte lediglich eine konservative Abschätzung dar. Um die Feuchtegehalte von Lehmsteinmauerwerk und somit die Tragfähigkeit realitätsnah einschätzen zu können, wurden im Rahmen der vorliegenden Arbeit sowohl experimentelle als auch numerische Untersuchungen zum feuchtetechnischen Verhalten durchgeführt. Dabei wurden erstmalig magnetresonanzspektroskopische Untersuchungen an tragenden Lehmsteinen unterschiedlicher Herstellungsmethoden angewandt Weiterhin wurden Luftfeuchtesensoren in Lehmsteinmauerwerk eingebettet, um hygrische Langzeitfeuchtemessungen unter natürlichen Klimabedingungen durchzuführen. Auf Basis dieser Erkenntnisse wurde schließlich ein numerisches Modell kalibriert und Parameterstudien durchgeführt, um den unter realen Klimabedingungen tatsächlich auftretenden Feuchtegehalt im Lehmmauerwerk sowie dessen Verteilung über den Querschnitt einschätzen zu können und die normativen Grenzwerte zu überprüfen. Gezeigt wurde, dass die realitätsnahe instationäre Berechnung des Feuchtetransports mit üblichen hygrothermischen Simulationsprogrammen auf Basis einfacher feuchtetechnischer Kennwerte auch bei Lehmbaustoffen möglich ist. Der Einfluss des Quellens und Schwindens der enthaltenen Tonminerale und organischen Bestandteile wurde durch eine Modifikation bei der Ermittlung des Wasseraufnahmekoeffizienten explizit berücksichtigt und ist somit auch in den daraus abgeleiteten Transportkoeffizienten enthalten. Darüber hinaus wurde die Feuchtespeicherfunktion im überhygroskopischen Bereich auf Grundlage der Porenvolumenverteilung abgeschätzt. Die Approximation der Transportkoeffizienten und der Feuchtespeicherfunktion stellt dabei eine wesentliche Vereinfachung für Lehmbaustoffe dar, da ihre experimentelle Bestimmung aufgrund des Kontaktes mit Flüssigwasser kaum möglich ist. In Bezug auf das Feuchteverhalten üblicher Außenwandaufbauten von Wohnräumen konnte festgestellt werden, dass die Ausgleichsfeuchte im Lehmsteinmauerwerk stets unterhalb des in Nutzungsklasse 1 gemäß DIN 18940 zulässigen Grenzwertes von 65 % liegt. Je nach Putzsystem und Dämmstoff reduziert sich die Ausgleichsfeuchte auf Werte unter 60 %, wobei sich eine annähernd gleichmäßige Verteilung der Feuchte über den Mauerwerksquerschnitt hinweg einstellt. Bei Außenwänden von unbeheizten Räumen ergab sich eine maximale Ausgleichsfeuchte, die über weite Teile des Querschnitts unterhalb von 80 % lag. Der Ansatz einer maximalen Ausgleichsfeuchte von 90 % in Nutzungsklasse 2 ist folglich zu hoch angesetzt. Die zulässige Ausgleichsfeuchte bzw. der Umgebungsfeuchtefaktor in Nutzungsklasse 2 sollte dementsprechend angepasst werden T2 - LEHM 2024 – 9. Internationale Fachtagung für Lehmbau CY - Weimar, Germany DA - 27.09.2024 KW - Lehmstein KW - Mauerwerk KW - Materialfeuchte KW - Feuchtemonitoring KW - hygrothermische Simulation PY - 2024 SP - 1 EP - 10 AN - OPUS4-61217 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - DZSF - Rrissdetektion Spannbetonschwellen - Statuspräsentation Los C (BAM) N2 - Vorhaben 8082: Spannbetonschwellen sollen mit Hilfe von akustischen Verfahren untersucht und der Zustand abgeleitet werden. Die Ergebnisse von Los C- Arbeitspaket 1 werden dem Deutschen Zentrum für Schienenforschung und Siemens Mobility vorgestellt. T2 - DZSF - Statuspräsentation CY - Dresden, Germany DA - 12.02.2025 KW - Akustische Verfahren KW - Spannbetonschwellen KW - Zerstörungsfreie Prüfung KW - Zustandsermittlung PY - 2025 AN - OPUS4-62545 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martin, T. A1 - Zimmermann, E. A1 - Klitzsch, N. A1 - Hördt, A. A1 - Huisman, J. A. A1 - Radic, T. A1 - Kruschwitz, Sabine T1 - Round-robin test of SIP laboratory measurements using electrical test networks N2 - This study presents the results of an interlaboratory test designed to evaluate the accuracy of spectral induced polarization (SIP) measurements using controlled electrical test networks. The study, conducted in Germany since 2006, involved 12 research institutes, six different impedance measurement devices and four types of electrical test networks specifically designed to evaluate phase shift errors in SIP measurements. The test networks, with impedances ranging from 100 to 150 kΩ, represent high-impedance samples with different phase characteristics, and pose the measurement challenges typical of such samples, including high contact impedances and parasitic capacitances. Four key findings emerged from the study: (1) Impedance measurements across all devices showed deviations within 1 per cent over a wide frequency range (0.001–1000 Hz); (2) phase errors remained below 1 mrad up to 100 Hz for most devices, but increased at higher frequencies due to parasitic capacitances and electromagnetic coupling effects; (3) lab-specific instruments have lower phase errors than field instruments when used in a laboratory environment, primarily due to the effects of long cables and too low input impedances of the field instruments; and (4) short cables and driven shielding technology effectively minimized parasitic capacitance and improved measurement accuracy. The study highlights the usefulness of test networks in assessing the accuracy of SIP measurements and raises awareness of the various factors influencing the quality of SIP data. KW - Induced polarization KW - Electrical properties KW - Electrical resistivity tomography (ERT) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631522 DO - https://doi.org/10.1093/gji/ggaf153 SN - 0956-540X VL - 242 IS - 1 SP - 1 EP - 13 PB - Oxford University Press (OUP) AN - OPUS4-63152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Greenblatt, D. A1 - Müller-Vahl, H. A1 - Strangfeld, Christoph T1 - Laminar separation bubble bursting in a surging stream N2 - The effect of high-amplitude harmonic surging on airfoil laminar separation bubbles, at small angles of attack, was investigated experimentally in a dedicated surging-flow wind tunnel. A generalized pressure coefficient was developed that accounts for local static pressure variations due to surging. This critical generalization facilitated direct comparisons between surging and quasisteady pressure coefficients, and thus unsteady effects could be distinguished from Reynolds number effects. A momentum-integral boundary layer analysis was implemented to determine movement of the bubble separation point, and movement of the transition point was extracted from experimental surface pressure coefficients. The most significant finding was that bubble bursting occurs, counterintuitively, during early imposition of the favorable temporal pressure gradient, because the favorable pressure gradient rapidly drives the bubble aft, rendering it unable to reattach. This surge-induced dynamic stall mechanism resulted in large lift and form-drag coefficient oscillations. Furthermore, failure to implement the generalized pressure coefficient definition resulted in temporal form-drag coefficient errors of up to 400 counts. KW - Aerodynamics KW - Boundary layer receptivity, stability & separation KW - Boundary layers PY - 2023 DO - https://doi.org/10.1103/PhysRevFluids.8.L012102 SN - 2469-990X VL - 8 IS - 1 SP - 1 EP - 11 PB - American Physical Society AN - OPUS4-56860 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Andrade, C. A1 - Saucedo, L. A1 - Rebolledo, N. A1 - Cabeza, S. A1 - Meinel, Dietmar T1 - X-Ray computed tomography and traditional analysis of a capillary absorption test in cement pastes N2 - Water absorption testing has the attraction of being simple, relatively quick and use water as a fluid which is the key substance in the possible concrete deterioration. However, in spite of the advantages its application has remained empirical, except for the testing of resistance to frost, through the identification of the critical degree of saturation. Rilem TC-116 studied this test, among others, for the characterization of concrete resistance against transport through the concrete pore network. Results indicated a low discriminating ability of the absorbency for qualifying concrete resistance and then, it seemed necessary to try to move forward by making the link between the absorption testing and the concrete pore microstructure. In the present work, thanks to the X-Ray computed tomography, it is described the evolution of the water front in three paste-specimen with different w/c ratios (different pore radius distributions). The observations allowed us to deduce that all the pores start to fill simultaneously, but the bigger ones fill quicker and rise less. The saturation degree is measured along the height of the sample, showing that each pore size has a different rate which becomes constant after the first hour. Washburn’s equation was applied to the progressive advance of the water front, resulting in a pore radius much smaller than the one expected. KW - Capillary absorption KW - Pore size distribution KW - X-ray CT KW - Gravimetry PY - 2020 DO - https://doi.org/10.1016/j.cemconcomp.2020.103634 VL - 113 SP - 103634 PB - Elsevier Ltd. CY - London AN - OPUS4-51487 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ratkovac, Mirjana A1 - Gerards-Wünsche, Paul A1 - Thiele, Marc A1 - Brackrock, Daniel A1 - Stamm, Michael T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 (FatDes 2023) CY - Senlis, France DA - 29.11.2023 KW - Fatigue KW - Welded KW - NDT KW - Crack growth PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600238 DO - https://doi.org/10.1016/j.prostr.2024.03.062 VL - 57 SP - 560 EP - 568 PB - Elsevier B.V. AN - OPUS4-60023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hashemi, Seyedreza A1 - Zscherpel, Uwe T1 - Measurement of Focal Spots of X-ray Tubes Using a CT Reconstruction Approach on Edge Images of Large Holes and Comparison to Pinhole Imaging N2 - The first Non-destructive testing (NDT) method which evolved in the industrial age was radiographic testing (RT). Among all NDT methods, RT is no exception, so there are still many issues for optimizations even today. One of them is the measurement of the focal spot of X-ray tubes. The size of the focal spot is critical for imaging, because it determines the spatial resolution in the X-ray image. The classical way to evaluate focal spots of X-ray tubes is by pinhole imaging using a camera obscura. But this method has a natural lower limit, which is defined by the diameter of the pinhole used (today min. 10 µm). Therefore, focal spot sizes lower than 50 µm diameter cannot be imaged and measured correctly. An alternative approach, which permits this, was investigated here using the edge unsharpness of holes much larger than the focal spot size. The results of both methods were compared using 3 different X-ray tubes. KW - Reconstruction method KW - Radiographic testing (RT) using X-rays KW - Focal spot measurement KW - Edge unsharpness KW - X-ray tubes KW - Pinhole imaging KW - Computed Tomography (CT) KW - Focal Spot (FS) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608646 DO - https://doi.org/10.58286/29556 SN - 2941-4989 SP - 1 EP - 9 PB - NDT.net CY - Berlin, Germany AN - OPUS4-60864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis T1 - Mass Lumping for Scaled Boundary Polygonal Elements N2 - Many modern ultrasonic methods in the fields of Non-Destructive Testing (NDT) and Structural Health Monitoring (SHM) require simulations in research. Researchers either use simulation data initially during development to investigate certain aspects, or the simulation process is directly part of the research task. Examples of the second case are inverse methods for parameter estimation, model-assisted probability of detection analysis or the generation of training data for AI algorithms. All these applications require algorithms that are as efficient as possible. For methods based on explicit time-step methods, a significant increase in efficiency can be achieved if a so-called lumped mass matrix can be used, which approximates the consistent mass matrix but is easier to invert. The finite element method has been the subject of many studies on approximations of the mass matrix. In contrast, the lumped mass matrix in the context of the Scaled Boundary Finite Element Method (SBFEM) is a current field of research [1,2]. In the time domain, the semi-analytical SBFEM is notable for its flexibility to be applied to polygonal meshes. In particular, image-based mesh generation using a quadtree algorithm is possible. In general, polygonal meshes have the same flexibility as triangular meshes, but polygonal meshes can have additional advantages such as greater tolerance to distortion. In this contribution, the SBFEM formulation based on bubble functions [3] for the time domain is presented for two-dimensional elastic waves. The adjustments necessary for a good approximating lumped mass matrix are emphasized. Several grid generation methods for polygonal elements are shown. Figure 1 depicts the difference between the consistent mass matrix and the lumped mass matrix for a normal polygonal mesh. Finally, the accuracy of mass lumping for linear, quadratic and cubic shape functions is presented and the computational efficiency is demonstrated using exemplary waveguide geometries. T2 - Guided Ultrasonic Waves: Emerging Methods (GUWEM) CY - Überherrn, Germany DA - 08.07.2024 KW - Scaled boundary finite element method KW - Mass lumping KW - Guided waves PY - 2024 UR - https://doi.org/10.5281/zenodo.12517188 AN - OPUS4-60766 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Held, Mathias A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Determination of isotropic elastic constants from dispersion images based on ultrasonic guided waves by using neural networks N2 - This article presents a method to use the dispersive behavior of ultrasonic guided waves and neural networks to determine the isotropic elastic constants of plate-like structures through dispersion images. Therefore, two different architectures are compared: one using convolutions and transfer learning based on the EfficientNetB7 and a Vision Transformer-like approach. To accomplish this, simulated and measured dispersion images are generated, where the first is applied to design, train, and validate and the second to test the neural networks. During the training of the neural networks, distinct data augmentation layers are employed to introduce artifacts appearing in measurement data into the simulated data. The neural networks can extrapolate from simulated to measured data using these layers. The trained neural networks are assessed using dispersion images from seven known material samples. Multiple variations of the measured dispersion images are tested to guarantee the prediction stability. The study demonstrates that neural networks can learn to predict the isotropic elastic constants from measured dispersion images using only simulated dispersion images for training and validation without needing an initial guess or manual feature extraction, independent of the measurement setup. Furthermore, the suitability of the different architectures for generating information from dispersion images in general is discussed. KW - Ultrasonic guided waves KW - Dispersion KW - Elastic constants KW - Neural networks KW - Image processing KW - Vision transformer PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607090 DO - https://doi.org/10.1016/j.ultras.2024.107403 SN - 0041-624X VL - 143 SP - 1 EP - 48 PB - Elsevier B.V. AN - OPUS4-60709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elahi, Seyed Ahmad A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Balbin, J.A. A1 - Larossa, N.O. A1 - De Waele, Wim T1 - A numerical study on fatigue strength degradation due to pitting corrosion of S355 structural steel in a marine environment N2 - This study investigates the influence of pitting corrosion on the fatigue strength of S355 steel, commonly used in offshore wind support structures. A short crack microstructural model is employed to estimate the degraded fatigue strength, effectively capturing the physics of the problem with minimal input parameters. Material characterization tests provide the key mechanical properties of S355 steel. A parametric analysis is used to examine the effects of pit shape, size, and aspect ratio. A generic relationship is identified between degraded fatigue strength and pit size for various pit aspect ratios. A sensitivity analysis reveals that the pit aspect ratio significantly influences fatigue strength, with sharper pits leading to greater reductions. The threshold stress intensity factor has a moderate effect, while in-air fatigue strength and grain size have minimal impacts. A case study is performed to evaluate the fatigue strength degradation of S355 steel exposed to the North Sea environment. Findings indicate that the most severe degradation occurs in the initial years of exposure, with the degradation rate declining over time. The results align well with experimental data, offering a robust framework for assessing structural integrity in a marine environment. KW - Fatigue strength KW - Corrosion fatigue KW - Pitting corrosion KW - Short crack KW - Micromechanical model KW - S355 structural steel PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.109669 SN - 1873-1961 VL - 177 SP - 1 EP - 21 PB - Elsevier Ltd. AN - OPUS4-63062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Weisbrich, S. A1 - Burger, M. A1 - Neitzel, F. ED - Zemčík, R. T1 - A four-point bending test apparatus for measurement- and model-based structural analysis N2 - By means of a small-scale truss bridge, the ability of the Measurement- and Model-based Structural Analysis to detect and localise damage was examined in. Although there was no noteworthy difficulty in detecting damage, it turned out that damage localisation responds sensitively to systematic influences, i.e. non-modelled properties of the mechanical model. Therefore, another experiment is being conducted to re-examine the Measurement- and Model-based Structural Analysis. For this purpose, the bending test is carried out as it has been already theoretically respectively numerically discussed in. In this attempt, the systematic influences such as residual stress are kept as low as possible. T2 - 36th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Damage detection KW - Adjustment calculation KW - Finite element method KW - Integrated analysis PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S2214785320326432 DO - https://doi.org/10.1016/j.matpr.2020.04.028 SN - 2214-7853 VL - 32 IS - 2 SP - 156 EP - 161 PB - Elsevier Ltd. AN - OPUS4-51551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph A1 - Kruschwitz, Sabine A1 - Moreno Torres, Benjami A1 - Firdous, R. A1 - Zia, G. J. A. A1 - Stephan, D. T1 - Accelerating the search for alkali-activated cements with sequential learning N2 - With 8% of man-made CO2 emissions, cement production is an important driver of the climate crisis. By using alkali-activated binders, part of the energy-intensive clinker production process can be dispensed. However, as numerous raw materials are involved in the manufacturing process here, the complexity of the materials increases by orders of magnitude. Finding a properly balanced binder formulation is like looking for a needle in a haystack. We have shown for the first time that artificial intelligence (AI)-based optimization of alkali-activated binder formulations can significantly accelerate research. The "Sequential Learning App for Materials Discovery" (SLAMD) aims to accelerate practice transfer. With SLAMD, materials scientists have low-threshold access to AI through interactive and intuitive user interfaces. The value added by AI can be determined directly. For example, the CO2 emissions saved per ton of cement can be determined for each development cycle: the more efficient the AI optimization, the greater the savings. Our material database already includes more than 120,000 data points of alternative binders and is constantly being expanded with new parameters. We are currently driving the enrichment of the data with a life cycle analysis of the building materials. Based on a case study we show how intuitive access to AI can drive the adoption of techniques that make a real contribution to the development of resource-efficient and sustainable building materials of the future and make it easy to identify when classical experiments are more efficient. T2 - fib International Congress CY - Oslo, Norway DA - 12.06.2022 KW - Concrete KW - Materials Design KW - Sequential Learning KW - Machine Learning PY - 2022 SP - 1 EP - 9 AN - OPUS4-56634 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 UR - https://www.dega-akustik.de/publikationen/online-proceedings SP - 644 EP - 647 AN - OPUS4-60212 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Embracing AI and User-Centered Design in Modern Technological Systems: The Case of Non-Destructive Testing N2 - The use of artificial intelligence (AI) in the design of technological systems is now ubiquitous. Non-destructive testing (NDT)—a set of techniques used to evaluate the properties and integrity of materials, components, or structures without causing damage to the tested object—is one of the disciplines seeking to benefit from this technology to increase reliability, safety, and productivity. Human-machine interaction (HMI), a recognized key area within Industry 4.0, plays an important role in the design, development, acceptance, and successful implementation of these systems. The integration of AI will significantly transform NDT tasks, introducing new tools, higher levels of process automation, and fully automated integration into production systems. The addition of assistive technologies like augmented reality will alleviate manual tasks but increase complexity, marking a transitional phase. For an NDT system to fully integrate into the broader Industry 4.0 framework, it must move beyond its traditional role as a self-contained entity and become part of a larger interconnected system. This transition will require new ways of interacting with technology, new task demands, and new competencies such as data analytics, automation, usability, control, oversight, communication, and complex problem-solving. We propose a paradigm shift to new roles: the Systems Developer, responsible for strategizing, developing, and integrating NDT systems with input from multiple sources and automation systems; the Caretaker, monitoring system functionality, resolving errors, and managing day-to-day operations; and the Problem Solver, diagnosing system problems and ensuring proper functioning. This development involves a multidisciplinary team, known as the "UX Design" role, tasked with creating a physical system that mediates between users and information sources to enhance inspection reliability and user acceptance. It is agreed that AI systems will continue to be operated and controlled by humans, so addressing human-machine interaction is paramount. The transition to more advanced NDT systems presents challenges such as adapting to complex technologies, addressing skill loss, and ensuring user acceptance. To overcome these hurdles, a user-centered approach that emphasizes intuitive interfaces and appropriate roles for humans and automation is critical. In addition, training programs tailored to new roles and responsibilities can help mitigate skill loss, while clear communication and phased implementation strategies are essential to manage organizational change and user resistance. By effectively addressing these challenges, companies can maximize the benefits of advanced AI technologies. Non-destructive testing serves as an illustrative example, but the principles and strategies discussed apply broadly across various technological systems integrating AI and HMI. The evolution towards more advanced, AI-driven systems demands a careful balance between technological capabilities and human factors, ensuring that the full potential of these innovations can be realized in a practical, user-friendly manner. T2 - 6th International Conference on Human Systems Engineering and Design: Future Trends and Applications (IHSED 2024) CY - Split, Croatia DA - 27.09.2024 KW - Human Factors KW - Artificial intelligence KW - AI KW - Human-Machine Interaction KW - Non-Destructive Testing KW - Acceptance PY - 2024 AN - OPUS4-61868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Modellierung und Validierung eines inversen Verfahrens zur Schadensrekonstruktion mittels Lamb-Wellen im Ultraschallbereich N2 - Das Ausbreitungsverhalten geführter Ultraschallwellen ermöglicht die großflächige Prüfung von Platten und schalenförmigen Bauteilen wie Rohren und Laminaten auf Fehlstellen von wenigen Prüfpunkten aus. Während die beschränkte Divergenz der geführten Wellen die Ultraschallprüfung begünstigt, erschwert das dispersive und multimodale Verhalten der Lamb-Wellen die Auswertung der Ultraschallsignale. Die dispersive und multimodale Wellenausbreitung verkompliziert die Bestimmung der Fehlerposition bei der Auswertung der Geschwindigkeiten einzelner Wellenpakete. Zudem ist es herausfordernd, einen einfachen Zusammenhang zwischen den Reflexionen der Fehlstelle und deren Größe und Form herzustellen. Eine Möglichkeit zur genauen Bestimmung der Fehlerposition und -geometrie bietet der direkte Vergleich der Messsignale mit den Signalen aus einem Simulationsmodell. Die Nachbildung des Schadens im Simulationsmodell stellt ein inverses Problem dar, das iterativ gelöst werden kann, indem ein Vorwärtsmodell immer weiter optimiert wird. Klassische Ansätze wie die Finite Elemente Methode (FEM) sind für die Simulation von Ultraschallwellen aufgrund der kleinen Wellenlängen im Vergleich zur Bauteilgröße meist ineffizient. Aus diesem Grund basiert das vorgestellte Vorwärtsmodell auf der semi-analytischen Scaled Boundary Finite Element Method (SBFEM), die große Teile der Wellenausbreitung analytisch berechnet. In diesem Beitrag wird die Validierung des zweidimensionalen Modells an Platten mit einer rechteckigen Nut als Ersatzfehler präsentiert und es werden erste Schritte zur Validierung von 3D-Modellen vorgestellt. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Geführter Ultraschall KW - Inverse Verfahren KW - SBFEM PY - 2024 AN - OPUS4-60214 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunji Purayil, Sruthi Krishna A1 - Balasubramaniam, K. T1 - Data-driven AI for the automated classification of the isothermal heat-treated thermal barrier coatings using pulsed infrared thermography N2 - Development of reliable age prediction models are crucial in monitoring the formation of oxide layer and degradation of TBC at regular intervals. This study proposes an automated classification of isothermal heat-treated TBC samples using temperature data, which helps in predicting the TBC life and monitoring the TBC degradation. TBC-coated samples are isothermal heat-treated at 1000 °C, and the initial growth of thermally grown oxide is monitored using a non-destructive thermal imaging technique. The proposed study integrates data-driven AI (DAI) models and feature extraction techniques to interpret complex thermal patterns measured from the TBC coating surface. The performance of the proposed classification framework is tested using deep learning and classical machine learning models with different types and window sizes of input data. Input data used for validation are raw experiment data, logarithmic of experiment data, polynomial fit data, and thermal signal reconstruction fit coefficients. The maximum c KW - Infrared thermography KW - NDT KW - Artificial intelligence KW - Deep learning KW - Predictive maintenance PY - 2024 DO - https://doi.org/10.1088/1361-6463/ad8ce7 SN - 1361-6463 VL - 58 IS - 4 SP - 1 EP - 10 PB - IOP Publishing CY - Bristol AN - OPUS4-61641 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Tutorial: NDE Reliability and the Influence of Human Factors N2 - Human factors significantly influence the reliability of non-destructive testing (NDT) systems, impacting safety, efficiency, and cost. This tutorial explores the interplay between human capabilities, organizational context, and technological systems in NDT inspections. It starts with a short overview of reliability models, including the Probability of Detection (POD) framework, alongside with advanced approaches for reliability assessment. The distinction between human factors and human error is emphasized, advocating a systemic approach to human error that addresses underlying organizational and environmental conditions. The implications of increasing automation and AI integration are discussed, highlighting the challenges of trust, usability, and skill preservation in human-AI collaboration. Practical strategies, including user-centered design, targeted training, and risk management frameworks, are proposed to enhance inspection performance and maintain NDT reliability in evolving technological landscapes. This tutorial underscores the critical role of human factors in the transition to NDT 4.0 and the development of effective human-machine systems. T2 - USES2 Training week#2 CY - Berlin, Germany DA - 24.06.2024 KW - Human Factors KW - Non-Destructive Testing KW - Reliability KW - Human-Machine Interaction KW - Artificial Intelligence PY - 2024 AN - OPUS4-61874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bulling, Jannis A1 - Jurgelucks, B. A1 - Prager, Jens A1 - Walther, A. T1 - Experimental validation of an inverse method for defect reconstruction in a two-dimensional waveguide model N2 - Defect reconstruction is essential in non-destructive testing and structural health monitoring with guided ultrasonic waves. This paper presents an algorithm for reconstructing notches in steel plates, which can be seen as artificial defects representing cracks by comparing measured results with those from a simulation model. The model contains a parameterized notch, and its geometrical parameters are to be reconstructed. While the algorithm is formulated and presented in a general notation, a special case of guided wave propagation is used to investigate one of the simplest possible simulation models that discretizes only the cross section of the steel plate. An efficient simulation model of the plate cross section is obtained by the semi-analytical scaled boundary finite element method. The reconstruction algorithm applied is gradient-based, and algorithmic differentiation calculates the gradient. The dedicated experimental setup excites nearly plane wave fronts propagating orthogonal to the notch. A scanning laser Doppler vibrometer records the velocity field at certain points on the plate surface as input to the reconstruction algorithm. Using two plates with notches of different depths, it is demonstrated that accurate geometry reconstruction is possible. KW - Ultrasound KW - Waveguides KW - Symbolic computation KW - Optimization problems PY - 2024 DO - https://doi.org/10.1121/10.0025469 SN - 0001-4966 VL - 155 IS - 6 SP - 3794 EP - 3806 PB - Acoustical Society of America (ASA) AN - OPUS4-60325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture transport and measurements at BAM N2 - An overview over material moisture measurements and modelling of building materials at BAM. T2 - Rilem TC MMS Constituent meeting CY - Rabat, Morocco DA - 09.03.2023 KW - Material moisture KW - Moisture transport KW - Sorption isotherm KW - Sorption theory KW - Diffusion coefficient KW - NMR KW - Knudsen effect PY - 2023 AN - OPUS4-57141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Averin, Anton T1 - Automated thermographic inspection of radioactive waste drums N2 - In Germany, more than 130,000 cubic meters of low- and medium-level radioactive waste, comprising approximately 90% of the nation’s total radioactive waste, are stored in 200-liter drums. These waste drums, housed in interim storage facilities, are subject to human visual inspections for outer corrosion, while the final disposal site, the Konrad mine, is scheduled for completion in 2030. Manual inspections introduce the risk of human error, making the process less reliable and less safe. The proposed study aims to automate these inspections by implementing remote and non-destructive testing (NDT) methods. The part of project specifically focuses on the application of infrared thermography to detect inner defects in the metallic drums, which could not have been detected so far using visual inspection alone. However, several challenges affect the accuracy of thermographic inspections, such as the presence of surface contaminants (scratches, dirt, stickers), multiple paint layers with low thermal conductivity, and barrel curvature, which disrupt heat distribution and obscure defect signals. This study explores the effectiveness of various thermographic heat sources—flash lamps and laser—as well as techniques including conventional pulse thermography (PT), lock-in thermography. It explores various thermal data processing methods as principal component thermography (PCT), pulse-phase thermography (PPT) and thermal signal reconstruction (TSR). Additionally, machine learning models were estimated to process thermographic images, effectively filtering artifacts (e.g. surface contaminants). The findings suggest that combining advanced thermography techniques with machine learning improves defect detection, ensuring more reliable and automated inspection processes for radioactive waste storage. T2 - SPIE Defense+Commercial Sensing- Thermosense: Thermal Infrared Applications XLVII CY - Orlando, FL, USA DA - 13.04.2025 KW - Infrared thermography KW - Automated inspection KW - Pulse-phase thermography KW - Principal component thermography KW - Thermal Data Processing KW - Laser thermography KW - Defect detection KW - Machine Learning PY - 2025 AN - OPUS4-63119 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim A1 - Strangfeld, Christoph A1 - Ritzer, Tobias A1 - Kruschwitz, Sabine ED - Littmann, K. T1 - Zerstörungsfreie Lokalisierung von Flüssigwasser in Fußböden durch Kombination von Radar und Neutronensonde N2 - Das Neutronensondenverfahren wird bereits seit vielen Jahren erfolgreich zur Eingrenzung und Quantifizierung auftretender Feuchteschäden an Fußböden eingesetzt. Hierzu bedarf es jedoch einer Vielzahl zerstörender Sondierungsbohrungen, welche die gewonnenen Messdaten kalibrieren und eine Tiefenzuordnung des Flüssigwassers zulassen. Dadurch entsteht ein zeitlicher und finanzieller Aufwand, der durch den parallelen Einsatz des elektromagnetischen Radarverfahrens vermieden werden könnte. Mit seiner hohen Sensitivität für Wasser bietet diese Messmethode die Möglichkeit der vertikalen Lokalisierung von Feuchte, was zu einer automatisierten Klassifizierung typischer Schadensfälle beitragen soll. In einem laufenden Forschungsvorhaben werden in systematischen Laborstudien gängige Schadensfälle an häufig anzutreffenden Fußbodenaufbauten simuliert und deren Einfluss auf die genannten Verfahren untersucht. Hierbei kommen Zement- und Anhydritestriche, sowie unterschiedliche Dämmmaterialen mit variierenden Schichtdicken zum Einsatz. Wesentlicher Bestandteil der Auswertung ist die Extraktion signifikanter Signalmerkmale des Radarverfahrens, welche Rückschlüsse auf den Schadensfall und ggf. die Wassermenge zulassen. Weiterführend sollen die Kombinationsmöglichkeiten der verschiedenen Signalmerkmale und der Neutronensondendaten durch Methoden der multivariaten Datenauswertung und des maschinellen Lernens geprüft werden. Die Unabhängigkeit gegenüber wechselnden Schichtdicken und Materialien steht hierbei besonders im Fokus und soll anhand der erzielten Ergebnisse evaluiert werden. T2 - 10. Kolloquium Industrieböden - Fachtagung über stark beanspruchte Bodenkonstruktionen CY - Esslingen, Germany DA - 03.03.2020 KW - Radar KW - Feuchte KW - Neutronensonde PY - 2020 SN - ISBN 978-3-8169-8505-1 (ePDF) SN - ISBN 978-3-8169-3505-6 (Print) SP - 179 EP - 185 PB - Expert Verlag CY - Tübingen AN - OPUS4-50589 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Zerstörungsfreie Lokalisierung von Flüssigwasser in Fußböden durch Kombination von Radar und Neutronensonde N2 - Das Neutronensondenverfahren wird bereits seit vielen Jahren erfolgreich zur Eingrenzung und Quantifizierung auftretender Feuchteschäden an Fußböden eingesetzt. Hierzu bedarf es jedoch einer Vielzahl zerstörender Sondierungsbohrungen, welche die gewonnenen Messdaten kalibrieren und eine Tiefenzuordnung des Flüssigwassers zulassen. Dadurch entsteht ein zeitlicher und finanzieller Aufwand, der durch den parallelen Einsatz des elektromagnetischen Radarverfahrens vermieden werden könnte. Mit seiner hohen Sensitivität für Wasser bietet diese Messmethode die Möglichkeit der vertikalen Lokalisierung von Feuchte, was zu einer automatisierten Klassifizierung typischer Schadensfälle beitragen soll. In einem laufenden Forschungsvorhaben werden in systematischen Laborstudien gängige Schadensfälle an häufig anzutreffenden Fußbodenaufbauten simuliert und deren Einfluss auf die genannten Verfahren untersucht. Hierbei kommen Zement- und Anhydritestriche, sowie unterschiedliche Dämmmaterialen mit variierenden Schichtdicken zum Einsatz. Wesentlicher Bestandteil der Auswertung ist die Extraktion signifikanter Signalmerkmale des Radarverfahrens, welche Rückschlüsse auf den Schadensfall und ggf. die Wassermenge zulassen. Weiterführend sollen die Kombinationsmöglichkeiten der verschiedenen Signalmerkmale und der Neutronensondendaten durch Methoden der multivariaten Datenauswertung und des maschinellen Lernens geprüft werden. Die Unabhängigkeit gegenüber wechselnden Schichtdicken und Materialien steht hierbei besonders im Fokus und soll anhand der erzielten Ergebnisse evaluiert werden. T2 - 10. Kolloquium Industrieböden CY - Esslingen, Germany DA - 03.03.2020 KW - Radar KW - Feuchte KW - Neutronensonde PY - 2020 AN - OPUS4-50590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd ED - van Keulen, Wim ED - Kok, Jim T1 - On the repulsion effect of coupled Lamb wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitor-ing, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applica-tions. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathemati-cal framework and a physical analogy with simple harmonic oscillators, the paper elucidates the un-derlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evalua-tion techniques. T2 - ICSV 2024 CY - Amsterdam, The Netherlands DA - 08.07.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SN - 978-90-90-39058-1 SN - 2329-3675 SP - 410 EP - 418 PB - The International Institute of Acoustics and Vibration (IIAV) CY - Amsterdam AN - OPUS4-62855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Lugovtsova, Yevgeniya A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd T1 - On the repulsion effect of coupled Lamb wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Scaled Boundary Finite Element Method (SBFEM) KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves PY - 2024 SP - 632 EP - 635 AN - OPUS4-62854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schultheiß, Annika L. A1 - Kruschwitz, Sabine A1 - Wilsch, Gerd A1 - Bogner, Andreas A1 - Patel, Ravi T1 - Lessons learnt on quantitative spatial chloride analysis using LIBS and μXRF N2 - Understanding chloride ingress is crucial in the context of the durability of concrete structures against corrosion. Techniques such as Laser-Induced Breakdown Spectroscopy (LIBS) and Micro X‑ray Fluorescence (µXRF) can provide a 2D representation of chloride ingress. However, obtaining quantitative data from such techniques is not a trivial task. In this study, we focus on factors such as sample preparation, measurement settings, calibration strategy, and post-processing of results which directly affect the outcome of the experiments but are rarely discussed in the literature. T2 - Rilem Annual Week 2024 CY - Toulouse, France DA - 25.08.2024 KW - Chloride ingress KW - LIBS, µXRF KW - Imaging KW - Nondestructive testing KW - Durability PY - 2024 AN - OPUS4-61663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Borges de Oliveira, F. A1 - Abt, Ch. A1 - Ballach, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Dennerlein, F. A1 - Fuchs, P. A1 - Günnewig, O. A1 - Hausotte, T. A1 - Hess, J. A1 - Kasperl, S. A1 - Maass, N. A1 - Kimmig, W. A1 - Schielein, R. A1 - von Schmid, M. A1 - Suppes, A. A1 - Wagner, G. A1 - Watzl, Ch. A1 - Wohlgemuth, F. T1 - Introduction to “Realistic Simulation of real CT systems with a basic-qualified Simulation Software - CTSimU2“ N2 - The lack of traceability to meter of X-ray Computed Tomography (CT) measurements still hinders a more extensive acceptance of CT in coordinate metrology and industry. To ensure traceable, reliable, and accurate measurements, the determination of the task-specific measurement uncertainty is necessary. The German guideline VDI/VDE 2630 part 2.1 describes a procedure to determine the measurement uncertainty for CT experimentally by conducting several repeated measurements with a calibrated test specimen. However, this experimental procedure is cost and effort intensive. Therefore, the simulation of dimensional measurement tasks conducted with X-ray computed tomography can close these drawbacks. Additionally, recent developments towards a resource and cost-efficient production (“smart factory”) motivate the need for a corresponding numerical model of a CT system (“digital twin”) as well. As there is no standardized procedure to determine the measurement uncertainty of a CT system by simulation at the moment, the project series CTSimU was initiated, aiming at this gap. Concretely, the goal is the development of a procedure to determine the measurement uncertainty numerically by radiographic simulation. The first project (2019-2022), "Radiographic Computed Tomography Simulation for Measurement Uncertainty Evaluation - CTSimU" developed a framework to qualify a radiographic simulation software concerning the correct simulation of physical laws and functionalities. The most important outcome was a draft for a new guideline VDI/VDE 2630 part 2.2, which is currently under discussion in the VDI/VDE committee. The follow-up project CTSimU2 "Realistic Simulation of real CT systems with a basic-qualified Simulation Software" will deal with building and characterizing a digital replica of a specific real-world CT system. The two main targets of this project will be a toolbox including methods and procedures to configure a realistic CT system simulation and to develop tests to check if this replica is sufficient enough. The result will be a draft for a follow-up VDI/VDE guideline proposing standardized procedures to determine a CT system's corresponding characteristics and test the simulation (copy) of a real-world CT system which we call a "digital twin". T2 - 12th Conference on Industrial Computed Tomography (iCT) 2023 CY - Fürth, Germany DA - 27.02.2023 KW - dXCT KW - X-ray computed tomography KW - Simulation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-589204 DO - https://doi.org/10.58286/27715 VL - 28 IS - 3 SP - 1 EP - 5 PB - NDT.net AN - OPUS4-58920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Einsatz neuartiger Erwärmungsstrategien mit zeitlicher Modulation zur Steigerung der Detektionsgrenzen in der aktiven Laserthermografie N2 - Moderne Lasersysteme haben sich als vielseitige Wärmequellen für aktive thermografische Prüfungen erwiesen. Im Vergleich zu herkömmlichen Lichtquellen wie Blitz- oder Halogenlampen können ihre Ausgangsleistungen leicht moduliert werden, was eine Vielzahl komplexer Anregungen ermöglicht. Diese Studie untersucht die Wirksamkeit verschiedener zeitlich strukturierter Erwärmungsmethoden zur Detektion und Tiefenbestimmung von Defekten. Insgesamt werden verschiedene komplexe zeitlich strukturierte Erwärmungsmuster verglichen, darunter Einzelpuls und kodierte Anregung mit Barker-Codes und Legendre-Sequenzen, sowie klassische Lock-in- Modulation und neuartige Multifrequenz-Lock-in Anregung. Die Untersuchung konzentriert sich auf dabei auf die Erreichung einer maximalen Temperaturerhöhung zur Steigerung des Signal-Rauschverhältnisses auch bei Anregungen mit großen Frequenzinhalt und die erreichte Qualität der Defekterkennung bei unterschiedlichen Anregungsschemata. Die experimentellen Ergebnisse zeigen, dass kodierte Anregungen wie Barker- und Legendre-Sequenzen im Vergleich zur Einzelpulsheizung nicht nur höhere Temperaturanstiege, sondern bei gleichem Frequenzinhalt auch eine bessere Defekterkennung ermöglichen. Insbesondere die Mehrton-Modulation zeigte den höchsten Temperaturanstieg und ermöglicht die Bewertung in verschiedenen Tiefen ohne Verlängerung der Messzeit. Die Verwendung kodierter Anregungen bietet signifikante Vorteile bei der thermografischen Erkennung interner Defekte. Die Ergebnisse dieser Studie tragen dazu bei, die Effizienz und Genauigkeit der thermografischen Prüfmethoden zu verbessern, insbesondere bei der Untersuchung von Materialien mit hoher Wärmeleitfähigkeit und tief verborgenen Defekten. Besonders an den untersuchten Modulationsmethoden profitieren alle Anregungsmethoden, die aktuell technologie- oder prinzipbedingt unter geringen realisierbaren Ausgangsleistungen leiden. Besonders hervorzuheben ist hier die Nutzung von Laserprojektoren als Wärmequelle, die vielseitig einsetzbar eine räumlich strukturierte Erwärmung für thermografische Prüfungen ermöglichen, jedoch bisher stark in ihrer optischen Ausgangsleistung limitiert sind. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Thermografie KW - Laser KW - Kodierte Anregung KW - Pulskompression PY - 2025 UR - https://www.ndt.net/?id=31259 AN - OPUS4-63251 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Wohlgemuth, F. A1 - Bellon, Carsten A1 - Hausotte, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Digital Twin KW - Computed Tomography KW - Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602046 DO - https://doi.org/10.58286/29910 SP - 1 EP - 10 PB - NDT.net CY - Mayen, Germany AN - OPUS4-60204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Küttenbaum, Stefan A1 - Braml, T. A1 - Taffe, A. A1 - Maack, Stefan ED - Pellegrino, C. ED - Faleschini, F. ED - Zanini, M.A. ED - Matos, J.C. ED - Casas, J.R. ED - Strauss, A. T1 - From Uncertainty in Measurement to Certainty in Bridge Reassessment N2 - "The reassessment of bridges continues to take great importance both nationally and internationally. A major challenge is to find computation models reflecting the actual properties of the considered structures sufficiently accurate. Besides regular inspections, the conduction of advanced measurements is suitable to generate reliable information about a structure to be assessed. Prior to incorporating measurement results in reassessment, the relevance, the trueness, and the precision of the measured information needs to be stated. On the one hand, the use of information whose quality has not been assessed can lead to errors with serious consequences. On the other, the measurement of irrelevant information is inefficient. Although the use of measured data in assessment is currently mostly unregulated, their appreciation in reliability analyses is beneficial since the built environment can be assessed more realistically. Utilizing NDT in reassessment has the potential to extend remaining lifetimes of a structure, save resources, and improve infrastructural availabilities. The power of judgment regarding the decision on the reliability of an existing structure can be increased. In this contribution, an approach is outlined to process non-destructively gathered measurement data in a comparableway in order to include themeasured information in probabilistic reliability assessments of existing structures. An essential part is the calculation of measurement uncertainties. The effect of incorporating evaluated NDT-results is demonstrated by means of a prestressed concrete bridge and GPR measurements conducted on this bridge as a case-study. The bridge is assessed regarding SLS Decompression using the NDT-results." KW - Reliability KW - Assessment KW - Existing structures KW - NDT KW - Concrete PY - 2022 DO - https://doi.org/10.1007/978-3-030-91877-4_58 VL - 200 SP - 509 EP - 517 PB - Springer CY - Cham AN - OPUS4-54019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Jansen, D. A1 - Bald, S. A1 - Birbaum, J. A1 - Küttenbaum, Stefan A1 - Krause, J. A1 - Maack, Stefan A1 - Pichottka, S. A1 - Scherkenbach, M. A1 - Strangfeld, Christoph A1 - Villaret, K. A1 - Wöllenstein, J. T1 - Sensorik zur Substanzbewertung von Straßen N2 - Das vorliegende Arbeitspapier stellt den Stand des Wissens und der Forschung zum Einsatz von Sensorik in Straßenbefestigungen zur Erfassung von Eingangsgrößen und Merkmalen für die Substanzbewertung zusammenfassend dar. Unter Sensorik versteht dieses Arbeitspapier ganz allgemein technische Einrichtungen, mit denen man die Werte von physikalischen Größen erfassen und zur Interpretation darstellen kann. KW - Sensorik KW - Beton KW - Asphalt KW - Messkette KW - Zustandsbewertung PY - 2022 SN - 978-3-86446-314-3 SP - 1 EP - 28 PB - Forschungsgemeinschaft für Straßen- und Verkehrswesen e.V. CY - Köln AN - OPUS4-54530 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Temperature and humidity discrimination in Brillouin distributed fiber optic sensing using machine learning algorithms N2 - In the last few years, the use of machine learning has emerged in the field of distributed fiber optic sensors as a promising approach to enhance their performance and provide new capabilities. In this study, we use machine learning for simultaneous measurements of temperature and humidity in polyimide (PI)-coated optical fibers based on Brillouin Brillouin optical frequency domain analysis (BOFDA). Different non-linear machine learning algorithms are employed, namely polynomial regression, decision trees and artificial neural networks (ANNs), and their discrimination performance is benchmarked against that of the conventional linear regression. The performance is evaluated using leave-one-out cross-validation to ensure that the models are reliable and able to generalize well on new data. We show that nonlinear machine learning algorithms outperform the conventional linear regression and thus could pave the way towards simultaneous cost-effective temperature and humidity distributed sensing, which has the potential to find attractive new applications in the field of civil and geotechnical engineering, from structural health monitoring of dikes and bridges to subsea cables and long pipelines corrosion detection. T2 - SPIE Photonics Europe CY - Strasbourg, France DA - 03.04.2022 KW - Distributed Brillouin sensing KW - Machine learning KW - Artificial neural networks KW - Humidity sensing KW - Simultaneous temperature and humidity sen PY - 2022 AN - OPUS4-54631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Temperature and humidity discrimination in Brillouin distributed fiber optic sensing using machine learning algorithms N2 - In the last few years, the use of machine learning has emerged in the field of distributed fiber optic sensors as a promising approach to enhance their performance and provide new capabilities. In this study, we use machine learning for simultaneous measurements of temperature and humidity in polyimide (PI)-coated optical fibers based on Brillouin Brillouin optical frequency domain analysis (BOFDA). Different non-linear machine learning algorithms are employed, namely polynomial regression, decision trees and artificial neural networks (ANNs), and their discrimination performance is benchmarked against that of the conventional linear regression. The performance is evaluated using leave-one-out cross-validation to ensure that the models are reliable and able to generalize well on new data. We show that nonlinear machine learning algorithms outperform the conventional linear regression and thus could pave the way towards simultaneous cost-effective temperature and humidity distributed sensing, which has the potential to find attractive new applications in the field of civil and geotechnical engineering, from structural health monitoring of dikes and bridges to subsea cables and long pipelines corrosion detection. T2 - SPIE Photonics Europe 2022 CY - Strasbourg, France DA - 03.04.2022 KW - Distributed Brillouin sensing KW - Machine learning KW - Artificial neural networks KW - Simultaneous temperature and humidity sensing KW - BOFDA PY - 2022 DO - https://doi.org/10.1117/12.2620985 VL - 12139 SP - 1 EP - 7 PB - SPIE AN - OPUS4-54861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Evaluation of the generalization performance of a CNN-assisted BOFDA system N2 - Brillouin Optical Frequency Domain Analysis (BOFDA) is a powerful and well-established method for static distributed sensing of temperature and strain. Recently, we demonstrated a BOFDA system based on convolutional neural network which shortens the measurement time considerably. In this paper, we apply leave-one-out cross validation to evaluate the generalization performance and provide an unbiased and reliable machine learning model for a time-efficient BOFDA system. T2 - 21. ITG/GMA Fachtagung Sensoren und Messsysteme 2022 CY - Nürnberg, Germany DA - 10.05.2022 KW - Fiber optics sensors KW - BOFDA KW - Convolutional neural networks KW - Machine learning KW - Temperature sensing PY - 2022 AN - OPUS4-54862 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hille, Falk A1 - Nerger, Deborah A1 - Moosavi, Robabeh A1 - Grunwald, Marcel T1 - Discussion on data evaluation of tomographic and numerical results N2 - The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation. T2 - 26th International Conference on Structural Mechanics in Reactor Technology CY - Potsdam, Germany DA - 10.07.2022 KW - Impact damage on reinforced concrete KW - Tomographic damage evaluation KW - Numerical damage simulation PY - 2022 SP - 1 EP - 8 AN - OPUS4-55474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hille, Falk T1 - Discussion on data evaluation of tomographic and numerical results N2 - The contribution discusses the processing and analysis of data generated on two different ways of investigations for impact damage in reinforced concrete structures. Damage investigations are essential to determine type and characteristics of damage and thus the residual capacity. Damage describing data is generated using two different types of investigation, a non-destructive tomographic as well as numerical examination. Subsequently, data of both sources was merged and analysed. Within the research project “Behaviour of structural components during impact load conditions caused by aircraft fuel tank collision” reinforces concrete plates were damaged by impact loading, see Hering (2020). Afterwards the damaged specimens were investigated tomographically as well as numerically using several methods and models. Aim of the presented research work was to specify an objective comparability of numerical data with experimentally determined damage patterns and based on this, to establish a quantitative damage evaluation. T2 - 26th International Conference on Structural Mechanics in Reactor Technology CY - Potsdam, Germany DA - 10.07.2022 KW - Impact damage of reinforced concrete KW - Tomographic damage evaluation KW - Numerical simulation of impact damage PY - 2022 AN - OPUS4-55476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture distribution in amorphous porous materials N2 - Mesopores dominate the material moisture and influence the gas diffusion through materials such as concrete or sandstone T2 - Nano@bam Round Table Nano Materials CY - Berlin, Germany DA - 14.10.2022 KW - Physisorption KW - Mesopores KW - Amorphous materials PY - 2022 AN - OPUS4-55998 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - In situ Prozessüberwachung und Qualitätskontrolle bei der additiven Fertigung von Betonbauteilen N2 - In der additiven Fertigung von Beton wird kontinuierlich Material gemischt und verarbeitet. Dies erfordert eine kontinuierliche in situ Prozessüberwachung und Qualitätskontrolle. An der BAM wurde ein 3D-Betondrucker aufgebaut, der eine umfängliche Prozessüberwachung ermöglicht. Druck-, Temperatur- und Feuchtesensoren in der Pumpe und im Fördersystem erlauben ein kontinuierliches Monitoring des Frischbetons, während ein Laserlinienscanner am Druckkopf unmittelbar die gedruckte Ist-Kontur verfolgt. Die so gewonnenen Daten können Grundlage für die Erarbeitung von Normen für die additive Fertigung von Betonbauteilen sein und somit deren Standsicherheit gewährleisten. T2 - 63. For‍schungs‍kol‍lo‍qui‍um des Deutschen Ausschuss für Stahlbeton CY - Berlin, Germany DA - 16.10.2024 KW - Additive Fertigung KW - Beton KW - Frischbetoncharakterisierung KW - Extrusionsdruck PY - 2024 AN - OPUS4-61390 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jeyifous, Olubunmi Anthony A1 - Schönsee, Eric A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Correlation of continuously measured in-line process parameters and extruded geometry in 3D concrete printing experiments N2 - Additive manufacturing of concrete structures is a novel and emerging tech-nology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. Although several techniques and ap-proaches demonstrate these advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a single test sample is insufficient to represent the whole structure. A defect in one layer during printing can affect the in-tegrity of the entire structure. Therefore, continuous and real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM), a test rig for 3D concrete printing was developed to monitor the properties during the printing process. This study investigates the relationship between geometric accuracy and process parameters (pressure, pump torque, print speed, layer height, water content) in extrusion-based 3D concrete printing. Using a high-precision laser scanner, the geometric measurements of printed concrete ele-ments are evaluated in real-time. The concrete elements are printed under controlled conditions with varied process parameters. Preliminary findings indicate a significant correlation between process variables and geometric ac-curacy. T2 - Fourth RILEM International Conference on Concrete and Digital Fabrication CY - Munich, Germany DA - 04.09.2024 KW - 3D concrete printing KW - Geometric accuracy KW - Process monitoring KW - Quality control PY - 2024 DO - https://doi.org/10.1007/978-3-031-70031-6_15 SP - 127 EP - 133 AN - OPUS4-61534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jeyifous, Olubunmi Anthony T1 - Correlation of continuously measured in-line process parameters and extruded geometry in 3D concrete printing experiments N2 - Additive manufacturing of concrete structures is a novel and emerging tech-nology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. Although several techniques and ap-proaches demonstrate these advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a single test sample is insufficient to represent the whole structure. A defect in one layer during printing can affect the in-tegrity of the entire structure. Therefore, continuous and real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM), a test rig for 3D concrete printing was developed to monitor the properties during the printing process. This study investigates the relationship between geometric accuracy and process parameters. T2 - Fourth RILEM International Conference on Concrete and Digital Fabrication CY - Munich, Germany DA - 04.09.2024 KW - 3D concrete printing KW - Geometric accuracy KW - Process monitoring KW - Quality control PY - 2024 AN - OPUS4-61535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hering, Marcus A1 - Fiedler, Georg T1 - Investigation of multiple impact-damaged reinforced concrete structures as a reference for liquid penetration behavior and tomographic studies N2 - The structural integrity of outer reinforced concrete (RC) containments of nuclear power plants provides an essential shield against external hazards. If this containment is damaged by an impact event, such as an aircraft crash, the question arises to which degree the reinforced concrete containment still has its protective capability. This concerns both purely structural protection and protection against liquids penetrating the interior of the containment. Due to the dimensions of the containment structures, it is difficult to perform real scale impact experiments, so in the past decades plate geometries at medium scale have been used for investigations. Detailed investigations on the structural behaviour of RC members or RC plates subjected to impact loading have already been presented in Just et al., Hering, Hering et al., Bracklow et al., Hille et al. and Nerger et al. The following investigations deal with the single and multiple impact event (first hard impact and/or subsequent soft impact) on a RC specimen, which provides the basis for further investigations. A description of the test setup and the test procedure as well as a presentation of the test results from the impact tests are provided. Furthermore, the experimental program is presented, which the damaged RC specimens are to undergo to deal with the question of how much the impact-damaged RC structure has become permeable to liquid media, such as water and kerosene, depending on the intensity of the impact. The aim of these following investigations is to develop a test setup that can be applied to investigate the liquid penetration behaviour (LPB) of small, medium, and large-scale RC members. In addition to the liquid penetration experiments, the damaged specimens are to be examined by planar tomography to obtain the damage inside the specimen. The combination of damaging event, fluid penetration behaviour and tomography should enable a comprehensive understanding of the damage to the RC specimen. T2 - Conference: 27th International Conference on Structural Mechanics in Reactor Technology (SMiRT) CY - Yokohama, Japan DA - 04.03.2024 KW - Drop Tower KW - Hard Impact KW - Multiple Impact KW - Soft Impact PY - 2024 AN - OPUS4-61991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Implementation and validation of robot-enabled embedded sensors for structural health monitoring N2 - In the past decades, structural health monitoring (SHM) has matured into a viable supplement to regular inspections, facilitating the execution of repair and maintenance work in the early stages of structural damage. With the advent of wireless technologies and advancements in information and communication technologies, civil infrastructure has been increasingly instrumented with wireless sensor nodes to record, analyze, and communicate data relevant to SHM. A promising method for SHM is to embed sensors directly into concrete for recording SHM data from inside structural elements. In this paper, a sensor system for embedment into concrete is proposed, able to assess SHM data recorded from concrete. Power is supplied to the sensors on-demand by quadruped robots, which also collect the SHM data via radio-frequency identification (RFID), providing an automated and efficient SHM process. In laboratory experiments, the capability of the sensor system of automatically collecting the SHM data using quadruped robots is validated. In summary, the integration of RFID technology and robot-based inspection presented in this study demonstrates a vital approach to evolve current SHM practices towards more digitalized and automated SHM. T2 - VDI Fachausschuss 4.52 CY - Wernigerode, Germany DA - 04.09.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors KW - Legged robots KW - Quadruped robots PY - 2024 AN - OPUS4-62160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Measuring Dynamic Behavior and Damage Evolution of a Reinforced Concrete Wall Subjected to Explosive Blasts using Embedded Distributed Fiber Optic Sensors N2 - Results from highly dynamic and static strain measurements, respectively, using embedded distributed fiber optic sensors in a steel-reinforced concrete wall under explosive blast-loading are presented, detailing the structure’s dynamic behavior and the evolutions of cracks. T2 - 28th International Conference on Optical Fiber Sensors (OFS-28) CY - Hamamatsu, Japan DA - 20.11.2023 KW - Distributed acoustic sensing KW - DAS KW - Structural response KW - Blast experiment KW - Embedded fiber optic sensor PY - 2023 AN - OPUS4-59094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Machine learning for strain, temperature and humidity discrimination in Brillouin optical frequency domain analysis N2 - We propose to our knowledge for the first time an ensemble of probabilistic machine learning models for strain, temperature and humidity discrimination in Brillouin optical frequency domain analysis (BOFDA) applying a two-fiber configuration. T2 - 28th International Conference on Optical Fiber Sensors CY - Hamamatsu, Japan DA - 20.11.2023 KW - Multiparameter sensing KW - Fiber optic sensors KW - Machine learning KW - Structural health monitoring PY - 2023 AN - OPUS4-59396 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Schmitt, M. A1 - Maack, Stefan A1 - Baensch, F. T1 - Erarbeitung einer Norm für einen standardisierten Prozess zur probabilistischen Bewertung von Prüfverfahren N2 - Im DIN-Normenausschuss Materialprüfung (NMP) wurde das Normungsgremium NA 062-08-28 AA „Qualifizierung von zerstörungsfreien Prüfungen“ reaktiviert. Das Ziel der Reaktivierung ist die Erarbeitung einer Norm für einen standardisierten Prozess zur probabilistischen Bewertung von Prüfverfahren. In der zerstörungsfreien Prüfung (ZfP) führt die Ermittlung von Mess- / Prüfunsicherheiten von Prüfverfahren, in normativer Hinsicht in Deutschland und Europa, noch ein Schattendasein. Die Norm ISO IEC 17025 und auch der VDA-Band 5 wurden weiter in Richtung Messunsicherheit entwickelt, allerdings führt ihre Anwendung in der ZfP zu Problemen. Der Arbeitsausschuss NA 062-08-28 AA soll hier den Brückenschlag zwischen Messunsicherheit, objektiver statistischer Bewertung für ZfP-Verfahren und eine weitere Stärkung der probabilistischen Bruchmechanik erreichen. Geplant ist daher die Erarbeitung einer DIN-Norm, welche die Kriterien für eine korrekte Versuchsplanung, ein praktikables Vorgehen zur Bewertung der Prüfergebnisse und die mathematische Überführung in eine Zuverlässigkeitsaussage enthält. Es soll ein Leitfaden erstellt werden, der für ein möglichst breites Branchenspektrum eingesetzt werden kann, unabhängig von den Besonderheiten verschiedener Industriezweige. Dargestellt werden das relevante Normungsgremium sowie der Hintergrund des zu erstellenden Dokuments. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Validation KW - Normung KW - Probability of Detection PY - 2023 AN - OPUS4-58344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos ED - Krebber, Katerina T1 - Machine learning for strain, temperature and humidity discrimination in Brillouin optical frequency domain analysis N2 - We propose to our knowledge for the first time an ensemble of probabilistic machine learning models for strain, temperature and humidity discrimination in Brillouin optical frequency domain analysis (BOFDA) applying a two-fiber configuration. T2 - 28th International Conference on Optical Fiber Sensors CY - Hamamatsu, Japan DA - 20.11.2023 KW - Multiparameter sensing KW - Machine learning KW - Fiber optic sensors KW - Structural health monitoring PY - 2023 SP - 1 EP - 4 PB - Optica Publishing Group AN - OPUS4-59397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bircher, B. T1 - Compensation of machine geometry deviations for dXCT N2 - It is fundamental to determine the machine geometry accurately for dimensional X-ray computed tomography (XCT) measurements. When performing high-accuracy scans, compensation of a non-static geometry, e.g. due to rotary axis errors or drift, might become necessary. Here we provide an overview of methods to determine and account for such deviations on a per projection basis. They include characterisation of stage error motions, in situ geometry measurements, numerical simulations, and reconstruction-based optimization relying on image quality metrics and will be discussed in terms of their metrological performance. Since a radiographic calibration is always required to provide an initial absolute geometry, this method will be presented as well. T2 - dXCT conference 2021 CY - Online meeting DA - 17.05.2021 KW - Computed tomography PY - 2021 AN - OPUS4-54029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Binder, F. T1 - Ein praxisnaher Leitfaden für computertomografische Untersuchungen mit der radiografischen Simulationsumgebung aRTist N2 - Radiografische Simulationswerkzeuge wie aRTist, ScorpiusXLab, SimCT oder CIVA CT verwenden analytische Methoden und physikalische Monte-Carlo-Teilchentransportsimulationen, um die Interaktionsprozesse zwischen Röntgenstrahlung und Materie zu simulieren. Die berechneten Projektionen bilden anschließend unter Berücksichtigung einer definierten Scan-Trajektorie die Basis der Simulation einer röntgencomputertomografischen Untersuchung. Radiografische Simulationswerkzeuge befinden sich in einem stetigen Wandel, beispielsweise durch die Entwicklung neuer Rekonstruktionsmethoden, durch Erweiterung von analytischen Modellen, durch Integration komplexer Trajektorien oder durch Berücksichtigung von prozessbedingten geometrischen Abweichungen. Im laufenden EMPIR-Projekt „AdvanCT“ entsteht deshalb ein „Good Practice Guide“ für die Simulationsumgebung aRTist. Ziel dieses Guides ist es, die mit steigender Komplexität verbundenen Einstiegshürden für Anwender von aRTist zu reduzieren, um damit einen praxisnahen Zugang zur virtuellen Computertomografie zu ermöglichen. Dabei werden anhand von praktisch nachvollziehbaren Beispielen die grundlegenden Mechanismen der Simulationsumgebung erklärt und ein strukturierter Leitfaden zur Simulation röntgencomputertomografischer Untersuchungen mit aRTist vermittelt. In diesem Beitrag werden erste Auszüge des Guides sowie eine Übersicht der weiteren geplanten Themen für die anschließende Diskussion vorgestellt. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Computertomographie Simulation PY - 2021 AN - OPUS4-54030 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Virtual CT with aRTist N2 - Simulation becomes more and more important in modern CT imaging. It is increasingly used to optimize techniques for complex applications, to support the preparation of written procedures, and for educational purposes. The radiographic simulator aRTist is a modelling tool which simulates X-ray imaging using a hybrid analytical and Monte Carlo method to efficiently model the radiation transport. In addition to the relevant physical effects such as absorption, scattering and fluorescence, simplified fast models are employed to describe the characteristics of the X-ray source and the detector. aRTist is well equipped to model realistic X-ray imaging setups due to the ability to load exported CAD object descriptions. A simple CT scan module is contained in aRTist which allows the simulation of standard (circular cone beam) scanning trajectories. This training session starts with a general introduction to aRTist and will highlight its basic usage. Furthermore, the focus is on the configuration of scan trajectories and batch simulations for virtual CT. The aim is to enable the audience to use the aRTist software for their own experiments in virtual CT. T2 - dXCT conference 2021 CY - Online meeting DA - 17.05.2021 KW - computed tomography simulation PY - 2021 AN - OPUS4-54062 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Borges de Oliveira, F. A1 - Reuter, T. A1 - Plotzki, David A1 - Bartscher, M. A1 - Hausotte, T. T1 - Novel reference standards for the qualification of radiography-based computed tomography simulation software N2 - This contribution presents a set of largely novel reference standards specially designed for testing different important physical effects and functionalities of radiography-based computed tomography (CT) simulation software. These standards were developed within the scope of the German cooperation project “CTSimU – Radiographic Computed Tomography Simulation for Measurement Uncertainty Evaluation” [1] and serve as tools for the basic qualification of the sufficient physical correctness and required features of simulation software of CT-based coordinate measurement systems (CMSs) via the analyses either of 2D projection images only or of full CT scans. The results serve as input to the German standardisation committee for the development of a new national VDI/VDE guideline in the series VDI/VDE 2630 dealing with the basic qualification aspect of CT simulation software and shall lay ground for the measurement uncertainty determination of dimensional measurements using CT. T2 - 11th Conference on Industrial Computed Tomography (iCT 2022) CY - Online meeting DA - 08.02.2022 KW - Multi-geometry cuboid KW - Radiographic simulation software KW - Basic qualification KW - CT simulation, spherical step-wedge KW - Conical hole sheet KW - Tungsten-Edge PY - 2022 SP - 1 EP - 12 PB - Research Group Computed Tomography, Upper Austrian University of Applied Sciences (FH OÖ) CY - Wels, Austria AN - OPUS4-54569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bircher, B. A1 - Meli, F. A1 - Küng, A. A1 - Bellon, Carsten A1 - Evsevleev, Sergei A1 - Katic, M. A1 - Heikkinen, V. A1 - Hemming, B. A1 - Lassila, A. T1 - Traceable determination of non-static XCT machine geometry: New developments and case studies N2 - It is fundamental to determine the machine geometry accurately for dimensional X-ray computed tomography (XCT) measurements. When performing high-accuracy scans, compensation of a non-static geometry, e.g. due to rotary axis errors or drift, might become necessary. Here we provide an overview of methods to determine and account for such deviations on a per projection basis. They include characterisation of stage error motions, in situ geometry measurements, numerical simulations, and reconstruction-based optimization relying on image quality metrics and will be discussed in terms of their metrological performance. Since a radiographic calibration is always required to provide an initial absolute geometry, this method will be presented as well. The improvements of the XCT geometry correction methods are presented by means of case studies. The methods can be applied individually or in combination and are intended to provide a toolbox for XCT geometry compensation. T2 - 11th Conference on Industrial Computed Tomography (iCT 2022) CY - Online meeting DA - 08.02.2022 KW - Radiographic XCT geometry determination KW - Dimensional metrology KW - traceability KW - XCT machine geometry KW - Calibrated reference standards PY - 2022 SP - 1 EP - 10 PB - Research Group Computed Tomography, Upper Austrian University of Applied Sciences (FH OÖ) CY - Wels, Austria AN - OPUS4-54479 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Plotzki, David A1 - Hartlaub, Bendix A1 - Borges de Oliveira, F. A1 - Reuter, T. A1 - Wohlgemuth, F. A1 - Bellon, Carsten A1 - Hausotte, T. T1 - The CTSimU software toolbox for CT-related image processing and quality assessment N2 - A software toolbox is introduced that addresses several needs common to computed tomography (CT). Built for the WIPANO CTSimU project to serve as the reference implementation for its image processing and evaluation tasks, it provides a Python 3 interface that is adaptable to many conceivable applications. Foremost, the toolbox features a pipeline architecture for sequential 2D image processing tasks, such as flat field corrections and image binning, and enables the user to create their own processing modules. Beyond that, it provides means to measure line profiles and image quality assessment algorithms to calculate modulation transfer functions (MTF) or to determine the interpolated basic spatial resolution (iSRb) using a duplex wire image. It can also be used to calculate projection matrices for the reconstruction of scans with arbitrary industrial CT geometries and trajectories. The CTSimU project defined a framework of projection- and volume-based test scenarios for the qualification of radiographic simulation software towards its use in dimensional metrology. The toolbox implements the necessary evaluation routines and generates reports for all projection-based tests. T2 - 11th Conference on Industrial Computed Tomography (iCT 2022) CY - Online meeting DA - 08.02.2022 KW - Image processing KW - CT KW - Geometry KW - Software KW - Python PY - 2022 SP - 1 EP - 7 PB - Research Group Computed Tomography, Upper Austrian University of Applied Sciences (FH OÖ) CY - Wels, Austria AN - OPUS4-54476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. A1 - Borges de Oliveira, F. A1 - Plotzki, David A1 - Hausotte, T. T1 - Influence of detector misalignments on different geometrical and dimensional measurands using a dedicated test specimen N2 - An important focus of research in Industrial X-ray Computed Tomography (CT) is to determine the task-specific measurement uncertainty of CT measurements numerically by using simulations. For this, all relevant influence factors need to be identified and quantified. It is known, for example, that geometrical misalignments of the detector lead to measurement deviations if the reconstruction does not consider these misalignments. This contribution uses computer simulation of CT data to investigate the influence of geometrical misalignments of the detector on several measurands found in typical measurements tasks in the industry. A newly developed test specimen with a broad variety of features is used for this study. Angular and positional detector deviations are systematically introduced into the simulations and deliberately left uncompensated during the CT reconstruction. The resulting measurement deviations are shown and discussed. T2 - 11th Conference on Industrial Computed Tomography (iCT 2022) CY - Online meeting DA - 08.02.2022 KW - Geometrical misalignment KW - Task specific numerical measurement uncertainty KW - Dimensional metrology PY - 2022 SP - 1 EP - 7 PB - Research Group Computed Tomography, Upper Austrian University of Applied Sciences (FH OÖ) CY - Wels, Austria AN - OPUS4-54568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Shamsuddoha, Md A1 - Pirskawetz, Stephan A1 - Hofmann, Detlef A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten T1 - Potential of a Repair System for Grouted Connections in Offshore Structures: Development and Experimental Verification N2 - Grouted connections are intensively used in offshore rigs, platforms as well as jacket and monopile offshore wind turbine structures. Being located in remote offshore conditions, these connections can experience considerable adverse loading during their lifetimes. Degradation was reported inside similar connections, which were installed in the last three decades. Grouting in the offshore sites may often be proven difficult, which eventually leads to reduced load-bearing capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs. In this study, scaled grouted connections were manufactured using a novel mould, whose integrity were monitored using digital image correlation (DIC). The connections were loaded under static load to visualize the main failure pattern using distributed fibre optic sensors and acoustic emission (AE) analysis. Grouted connections were then repaired using a cementitious injectable grout. The effectiveness of the grout injection was monitored using dye penetration technique. Finally, specimens are reloaded to identify the potential of such repair for grouted connections. KW - Offshore KW - Grouted connection KW - Fibre optic sensors KW - Acoustic emission analysis KW - Cracks KW - Repair KW - Rehabilitation KW - Static loading PY - 2021 DO - https://doi.org/10.1016/j.marstruc.2021.102934 VL - 77 SP - 102934 PB - Elsevier Ltd. AN - OPUS4-52059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Strangfeld, Christoph A1 - Klewe, Tim ED - Rizzo, P. ED - Milazzo, A. T1 - Hygrometric Moisture Measurements Based on Embedded Sensors to Determine the Mass of Moisture in Porous Building Materials and Layered Structures N2 - Subfloors are layered structures, consisting largely of porous building materials, such as screed. They are often suffering damage from tap water leakage, which is a typical problem in buildings, and which has largely contributed to repair costs of almost 3 billion Euro in 2018 alone in Germany. In this context, especially mould plays a role, which is both destroying the structure and posing severe health risks. To determine the damaging effects of moisture, it is necessary to know the respective processes occurring in building materials, especially to quantify the amount of moisture and its progress in the material. In this study, humidity sensors are used to derive the material moisture experimentally. Capacitive sensors recording the relative humidity are embedded into the screed and in the insulation materials such as expanded polystyrene, extruded polystyrene, perlite and glass wool. For the application in screed, the sensors need to be shielded against the aggressive alkaline materials. To ensure an appropriate exchange with the environment, a permeable membrane is requested. Different membrane materials have been investigated regarding their robustness and their permeability. In the first experimental setup, two humidity sensor arrays with seven individual sensors are embedded in homogeneous screed samples. The measured corresponding relative humidity of the screed is converted to the material moisture based on the approach of Hillerborg. In a second experimental setup, a layered structure of a complete subfloor is built in a box of 0.8 m times 0.8 m. The humidity sensors are positioned in the different insulation materials of various thicknesses. By adding water, leakage damage is simulated and its progress and effect is investigated experimentally. The investigations point at the question if the observed moisture is able to generate damage such as mould. The moisture and corresponding humidity values are discussed. It will be shown that this low-cost hygrometric approach can be used easily for moisture monitoring of screed and insulation materials as well KW - Moisture monitoring KW - Material moisture KW - Building materials KW - Embedded humidity sensors PY - 2021 DO - https://doi.org/10.1007/978-3-030-64594-6_22 VL - 1 SP - 213 EP - 225 PB - Springer Nature CY - Cham AN - OPUS4-52013 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Vahl, H. F. A1 - Strangfeld, Christoph A1 - Nayeri, C. N. A1 - Paschereit, C. O. A1 - Greenblatt, D. T1 - Dynamic Stall Under Combined Pitching and Surging N2 - Dynamic stall often occurs under conditions of simultaneous unsteady pitching and surging (e.g., rotorcraft and wind turbines), butmanymodels employ a dimensionless time base that implicitly assumes that surging is superimposed, in a quasi-steady manner, on dynamic pitching. An unsteady wind tunnel was used to examine this assumption, where a technique was developed to quantify the unsteady effects of surging on a pitching NACA 0018 airfoil. The technique involved performing multiple harmonic pitching experiments under nominally steady freestream conditions that bracketed a corresponding 50% surging amplitude (1.25 ⋅ 105 ≤ Re ≤ 3.75 ⋅ 105). By interpolating these data, unsteady-pitching/quasi-steady-surging data sets were constructed and compared with de facto synchronous pitch and surging experiments, thereby isolating the unsteady effects of surging on a pitching airfoil. Both large and small poststall maximum angles of attack (αs + 5° and αs + 15°) were considered at multiple pitch-surge phase differences. During deep dynamic stall (αs � 15°), with large-scale separation, surging was seen to have a secondary effect on the unsteady aerodynamics. However, at small poststall maximum angles of attack (αs + 5°), either light or deep dynamic stall behavior was observed depending upon the pitch-surge phase difference. This was attributed to Reynolds number history effects, exemplified by boundary-layer transition, and thus it can be referred to as “transitional” dynamic stall. KW - Dynamic stall KW - Angle of attack oscillations KW - Free stream velocity osciallations PY - 2020 DO - https://doi.org/10.2514/1.J059153 VL - 58 IS - 12 SP - 5134 EP - 5145 PB - American Institute of Aeronautics and Astronautics AN - OPUS4-51037 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Millar, Steven A1 - Strangfeld, Christoph A1 - Wilsch, Gerd T1 - Identification of type of cement through laser-induced breakdown spectroscopy N2 - The composition of concrete determines its resistance to various degradation mechanisms such as ingress of ions, carbonation or reinforcement corrosion. Knowledge of the composition of the hardened concrete is therefore helpful to assess the remaining service life of an existing structure or evaluate the damage observed during inspections. For example, for most existing concrete structures the type of cement originally used is not known and must therefore be determined afterwards. This paper presents a preliminary study on the application of laser-induced breakdown spectroscopy (LIBS) to identify the type of cement. For this purpose, ten different types of cement were investigated. For every type, three cement paste prisms were produced: (i) prisms dried, ground and pressed into tablets, (ii) prisms dried and (iii) prisms untreated. LIBS measurements were performed with a diode-pumped low energy laser (1064 nm, 3 mJ, 1.5 ns, 100 Hz) in combination with two compact spectrometers which cover the UV and NIR spectral range. A reduced subset of spectral features was used to build a classification model based on linear discriminant analysis. The results show that the classification of homogenized pressed cement powder samples provides a high accuracy, however, factors such as a different sample matrix and moisture content can affect the accuracy of the classification. The study demonstrates that LIBS is a promising tool to identify the type of cement. KW - Spectroscopy KW - LIBS KW - Cement KW - Classification KW - Identification PY - 2020 DO - https://doi.org/10.1016/j.conbuildmat.2020.120345 VL - 258 SP - 120345 PB - Elsevier Ltd. AN - OPUS4-51157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nerger, Deborah A1 - Moosavi, Robabeh A1 - Bracklow, F. A1 - Hering, M. A1 - Kühn, T. A1 - Curbach, M. A1 - Hille, Falk A1 - Rogge, Andreas T1 - Planar tomography and numerical analysis for damage characterization of impact loaded RC plates N2 - The damage analysis of reinforced concrete (RC) is of high interest for reasons of effective maintenance and structural safe-ty of buildings. The damage structures of RC plates loaded by an impact were investigated, applying X-ray planar tomogra-phy and finite element method (FEM). Planar tomography allows getting three-dimensional information of the RC elements and the damage including crack, spalling and scabbing. The FEM model validated on the tomography data justifies the appli-cation for further predictions of the damage description. In this study, we investigated concrete plates of three different thick-ness subjected to impacts at different low- and medium-velocity, whereby the used impactor had a flat tip, which resulted in small penetrations on the front side and scabbing on the rear side. In order to quantify the damage, the damage volume and its distribution through the plate were computed and the correlations between degree of damage and impact velocity were found out. KW - Impact KW - Damage characterization KW - Planar tomography KW - Numeric simulation KW - Reinforced concrete structure PY - 2020 DO - https://doi.org/10.1002/cend.202000017 VL - 8 SP - 1 EP - 19 PB - Wiley AN - OPUS4-51117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nerger, Deborah A1 - Hille, Falk A1 - Moosavi, Robabeh A1 - Grunwald, Marcel A1 - Redmer, Bernhard A1 - Kühn, T. A1 - Hering, M. A1 - Bracklow, F. T1 - Post-impact evaluation at RC plates with planar tomography and FEM N2 - Due to the wide range of applications, the easy production and the large field of use, reinforced concrete (RC) is a widespread building material. This variety of applications is reflected in a wide range of physical material properties. Not only therefor it still is a technical challenge to provide all necessary test conditions for experimentally reproducing dynamic effects under impact loading of RC structures. In this paper we present investigations on the thicknesses of RC plates under low and medium high velocity impact loading by a flat-tipped impactor. The planar tomography setup at BAM is used to visualize the impact damage and to characterize the damage features such as cracks, scabbing and spalling. Further, the comparison of tomography results with those of an applied numeric simulation analysis is used to verify the numeric models for future damage prognosis under impact loading. Using the results of both, the tomographic as well as the FE analysis, different damage features were investigated and compared regarding their validity. Crack damage plays a leading part and the significance of summarized crack values as well as their distribution is analyzed. The total damage value but also the determined damage distribution both provide an input for describing damage as a function of the impactor velocity and plate thickness. KW - Reinforced concrete structure KW - Post-impact evaluation KW - Damage characterization KW - Ansys Autodyn KW - Drucker-Prager KW - Planar tomography PY - 2020 DO - https://doi.org/10.1016/j.matpr.2020.05.671 SP - 1 EP - 10 PB - Elsevier AN - OPUS4-51115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oesch, Tyler T1 - Analysis of the porosity of alkali-sensitive aggregates for the assessment of microstructure-dependent solubility in the context of ASR N2 - Intensified Alkali-Silica Reaction (ASR) damage has occurred on German roadways in recent years, leading to requirements for compulsory pre-construction investigation of aggregate alkali sensitivity using concrete tests with external alkali supply. However, since these tests are time-consuming and cost-intensive, there is interest in replacing them with a solubility test on pure aggregate in 0.1 M KOH solution at 80°C with a defined NaCl content (1wt.-%). In this context, the influence of aggregate pore structure on SiO2 and Al2O3 solubility was investigated in this project. This paper compares the results of porosity studies with X-ray Computed Tomography (3D-CT) and the Brunauer-Emmett-Teller (BET) method on individual quarried and river gravel granules of both rhyolite and greywacke. For visualization and quantification of both externally accessible and fully enclosed surfaces of granules using X-ray 3D-CT, special software tools were developed. The results demonstrated that the river gravel granules had significantly larger externally accessible surfaces than the quarried granules. BET measurements on individual stones showed, as expected, that measured surfaces were about three orders of magnitude larger than those from the X-ray 3D-CT analyses due to the higher spatial resolution of BET. There was no apparent correlation between the X-ray 3D-CT and BET surface areas. Mercury porosimetry measurements indicate that this may be due to the presence of significant porosity below the spatial resolution of the X-ray 3D-CT. A comparison of SiO2 and Al2O3 solubility measurements with the X-ray 3D-CT and BET surface area data resulted only in weak, inconclusive correlations, indicating the need for further experimental investigation. T2 - Microdurability Webinar CY - Online meeting DA - 12.10.2020 KW - X-ray Computed Tomography (CT) KW - Brunauer-Emmett-Teller (BET) Method KW - Alkali-Silica Reaction (ASR) KW - Porosity KW - Solubility PY - 2020 AN - OPUS4-51429 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - TC 286-GDP STAR - chapter: Modelling moisture transport in porous media N2 - The current content and structure of the chapter "Modelling moisture transport in porous media" of the state of the art report is presented. T2 - RILEM Spring Convention 2021 CY - Online meeting DA - 06.04.2021 KW - Moisture transport KW - Porous media KW - Modelling mass transfer KW - Gas diffusion KW - Concrete PY - 2021 AN - OPUS4-52405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Schönsee, Eric T1 - Entwicklung eines Prüfstandes zur Erfassung von Frischbetoneigenschaften während der additiven Fertigung T1 - Development of a test rig for detecting parameters of fresh concrete during additive manufacturing N2 - In den vergangenen Jahren ist die Entwicklung additiver Fertigungsverfahren branchenübergreifend fortgeschritten. In der Industrie ist die Verarbeitung von Polymeren wie z. B. Polylactide (PLA) oder Acrylnitril-Butadien-Styrol-Copolymer (ABS) am weitesten verbreitet, aber auch die Verarbeitung von Metallen nimmt zu. Umfragen des Fraunhofer-Institut für Produktionstechnik und Automatisierung IPA aus dem Jahr 2016 verdeutlichen, wie hoch das Potential additiver Fertigungsverfahren eingeschätzt wird und auch die Anzahl der jährlich angemeldeten Patente im Bereich des 3D-Drucks hat sich in den letzten Jahren vervielfacht. KW - Additive Fertigung KW - 3D Druck von Beton KW - Prozessüberwachung PY - 2021 SP - 1 EP - 145 CY - Berlin AN - OPUS4-52550 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Classification of moisture damage in layered building floors with GPR and neutron probe N2 - In 2019, 3.1 billion Euro of damage was caused by piped water, accounting for the largest share (53%) of building insurance claims in Germany. In the event of damage, the accurate determination and localization of water ingress is essential to plan for and perform efficient renovations. Neutron probes are already applied successfully on building floors to localize the source of damage and other affected areas. However, additional information about the depth of moisture penetration can only be obtained by the destructive extraction of drilling cores, which is a time- and cost-intensive procedure. With its high sensitivity to water and fast measurement procedure, Ground Penetrating Radar (GPR) can serve as a suitable extension to the neutron probe, enabling more precise characterization of common forms of moisture damage. In this research project, we study the influence of common types of moisture damage in differing floor constructions using GPR and a neutron probe. A measurement setup with interchangeable layers is used to vary the screed material (cement or anhydrite) and insulation material (Styrofoam, Styrodur, glass wool, perlite), as well as the respective layer thickness. Every configuration is measured for the following main cases: 1) dry state; 2) with a damaged insulation layer and 3) a damaged screed layer. The evaluation is focused on the extraction of distinctive signal features for GPR, which can be used to classify the underlying case of damage. Furthermore, possible combinations of these features are investigated using multivariate data analysis and machine learning in order to evaluate the influence of different floor constructions. To validate the developed methods, practical measurements on real damage cases in Germany are carried out and compared to reference data obtained from drilling cores. T2 - EGU 21 General Assembly CY - Online meeting DA - 19.04.2021 KW - Radar KW - Moisture KW - Building floors PY - 2021 AN - OPUS4-52532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bühling, Benjamin T1 - Acoustic and flow data of an ultrasonic fluidic switch and an ultrasonic piezoelectric transducer N2 - This dataset contains acoustic and flow data of an ultrasonic fluidic switch, which have been acquired using a microphone, a hot-wire anemometer and a pitot tube. Furthermore, acoustic data of a commercial piezoelectric transducer is provided. KW - Fluidics KW - Air-coupled ultrasound KW - Ultrasound KW - Non-destructive testing KW - Acoustic-flow interaction KW - Piezoelectric transducer PY - 2020 DO - https://doi.org/10.7910/DVN/OQYPC9 PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-52392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - Interpretation of NMR signals from partly saturated sandstones N2 - The development of prevention methods and the detection of moisture related damages in buildings and transport infrastructure at an early stage are current issues in the field of non-destructive testing in civil engineering. Especially the subject of partial saturation requires further research since it is more likely to occur than full saturation of the material. In fact, partial saturation in porous media is even more complicated because both fully and partly saturated pores (i.e. pores in which the surfaces are covered with thin water layers) are present. As the non-destructive method nuclear magnetic resonance (NMR) enables the measurement and quantification of relative low moisture contents, it is suitable for the investigation of partly saturated porous building materials. Nevertheless, the differentiation between partly and fully saturated pores is still a challenge. Therefore, in this study, we investigate two sandstones types (Bozanov and Schönbrunner sandstone) at various defined saturation states by using NMR. Furthermore, we measure the relative humidities within the samples and compute the water layer thicknesses (WLT) along the pore walls of all pore sizes to calculate the corresponding degree of pore saturation. To finally assign the NMR signals to pore sizes and to differentiate between partly and fully saturated pores, the water content distribution obtained from the WLT calculation is used for calibration of the relaxation-time distribution. T2 - ISEMA 2021 CY - Online meeting DA - 26.07.2021 KW - NMR KW - Relative humidity KW - Water layer thickness KW - Partial pore saturation KW - Pore-size distribution PY - 2021 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-53044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - From uncertainty in measurement to certainty in bridge assessment N2 - In this contribution, an approach is outlined to process non-destructively gath-ered measurement data in a comparable way in order to include the measured information in probabilistic reliability assessments of existing structures. An es-sential part is the calculation of measurement uncertainties. The effect of incor-porating evaluated NDT-results is demonstrated by means of a prestressed con-crete bridge and GPR measurements conducted on this bridge as a case-study. The bridge is assessed regarding SLS Decompression using the NDT-results. T2 - 1st Conference of the European Association on Quality Control of Bridges and Structures – EUROSTRUCT2021 CY - Padova, Italy DA - 29.08.2021 KW - Reliability KW - Assessment KW - Existing structures KW - NDT KW - Concrete PY - 2021 AN - OPUS4-53173 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin A1 - Schweitzer, T. A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Influence of operating conditions on the fluidic ultrasonic transducer signal N2 - While contact and immersion ultrasonic testing are established methods in non-destructive testing (NDT), generating high power air-coupled ultrasound remains a challenging task. Solutions often involve setups that are restricted to lab environments. When field measurements are required, such as in NDT for civil engineering, a handy, robust and safe transducer is needed. For this purpose, an ultrasonic transducer based on a fluidic switch has been developed. A sonic air flow inside the device is switched rapidly so that an ultrasonic signal is generated. Both theory and previous flow simulations suggest that the control flow pressure ramp has only little influence on the switching time of the device. This publication gives an overview over the operating principle of the fluidic ultrasonic transducer and investigates the influence of control tube length and pulsing repetition rate on the ultrasonic pressure amplitude. High repetition rates are found to reduce the signal amplitude, whereas long tubing has only little negative influence on the amplitude while improving signal quality. T2 - 47. Jahrestagung für Akustik (DAGA 2021) CY - Vienna, Austria DA - 15.08.2021 KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices PY - 2021 UR - https://pub.dega-akustik.de/DAGA_2021 SN - 978-3-939296-18-8 SP - 48 EP - 51 CY - Berlin, Germany AN - OPUS4-53493 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Recent Developments of Fluidic Ultrasonic Transducers at BAM N2 - Ultrasonic measurement technology has become indispensable in NDT. In order to reduce measurement time and extend the application to other materials, contactless ultrasound is the subject of many different research groups. Department 8 has been researching successfully in this field for years. A novel approach is based on so-called fluidic devices. These devices can be used to perform binary logic operations with the help of natural flow instabilities. Hence the abbreviated name, Fluidic (FLUID+LogIC). Only a pressure reservoir of the used fluid is required as energy supply. This enables the production of very robust actuators that generate ultrasonic signals in an extremely energy efficient way. The presentation includes the research results of the ZIM innovation project OsciCheck. The original idea will be presented and its application on different building materials is validated. Beyond this, the possible application areas are much larger and a detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators. T2 - Abteilungsseminar Abteilung 8 CY - Berlin, Germany DA - 23.09.2021 KW - Uultrasound KW - Non-destructive testing KW - Fluidic devices KW - Hydrogen KW - Ranging KW - Harsh environments PY - 2021 AN - OPUS4-53356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Influence of Operating Conditions on the Fluidic Ultrasonic Transducer Signal N2 - Motivation: • Air-coupled ultrasound (AC-US) enables faster measurements in non-destructive testing for civil engineering • Current state of the art: piezo and capacitive transducers are mostly used for AC US • Currently >99.9% sound intensity loss due to impedance mismatches Innovation: • Fluidic transducers generate US (30-60 kHz) by rapid switching of a supersonic jet • Fluidic transducers rely on external components such as solenoid valves and tubing --> How do repetition time and tube length influence the signal? T2 - DAGA 2021 CY - Vienna, Austria DA - 15.08.2021 KW - Ultrasound KW - Non-destructive testing KW - Fluidic devices PY - 2021 AN - OPUS4-53408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Simulation und Analyse des Einflusses der Prozesswärme in der additive Fertigung auf Leitfähigkeit und Wirbelstromsignale N2 - Additive Fertigungstechnologien gewinnen zunehmend an Bedeutung. Insbesondere das Laser-Pulverbettschmelzen findet häufig Anwendung bei der Herstellung komplexer Funktionsbauteile oder kleiner Serien von Werkstücken. In sicherheitskritischen Bereichen, wie der Luft- und Raumfahrt, ist eine umfassende Qualitätskontrolle unverzichtbar. Traditionell werden hierfür nach der Fertigung zerstörungsfreie „Offline“-Prüfmethoden wie die Computertomographie eingesetzt. Um die Effizienz und Wirtschaftlichkeit zu erhöhen, wurden jedoch in jüngster Zeit Online-Prüfverfahren (in-situ) wie die Wirbelstromprüfung oder die optische Tomographie weiterentwickelt. Bei der in-situ-Wirbelstromprüfung werden die zuletzt gefertigten Schichten überprüft. Aufgrund des durch den Fertigungsprozess eingebrachten Wärmeflusses ist die Oberfläche dieser Schichten deutlich stärker erhitzt als die Umgebungstemperatur im Bauraum. Diese Erwärmung führt zu einem Anstieg des spezifischen Widerstands, wodurch die erzeugten Wirbelströme in der Oberfläche schwächer werden, und die Signalstärke abnimmt. Eine Anpassung der Anregefrequenz kann jedoch dazu beitragen, diesen Effekt zu reduzieren. Der vorliegende Beitrag untersucht die Auswirkungen unterschiedlicher Oberflächentemperaturen auf die Wirbelströme. Dafür wurden die von einer Sonde erzeugten Wirbelströme bei variierenden Oberflächentemperaturen – und damit bei unterschiedlichen Leitfähigkeitswerten – simuliert. Grundlage dieser Simulationen waren temperaturabhängige Leitfähigkeitswerte von additiv gefertigten Bauteilen aus dem Werkstoff 316L, die zuvor ermittelt wurden. Ziel dieser Untersuchungen ist die Entwicklung und Präsentation einer Strategie zur Anpassung der Wirbelstromprüfung während des Fertigungsprozesses. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Wirbelstromprüfung KW - Magnetosresistive Sensoren KW - FEM-Simulationen KW - Elektrische Leitfähigkeit KW - Online-Prüfung KW - Additive Fertigung PY - 2025 AN - OPUS4-63283 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy T1 - Potential automatisierter NMR-Messungen zur Ermittlung von Hydratationseigenschaften - ein Vergleich mit Vicat- und Wärmeflusskalorimetrie-Ergebnissen N2 - Es werden Ergebnisse von 1H-NMR-Relaxometrie-Messungen an Salzbeton und einem alkali-aktivierten Material, die im Rahmen des Themenfeldprojektes Seal Waste Safe durchgeführt werden, vorgestellt. Dabei wird die zeitliche Entwicklung von ausgewählten Merkmalen der ermittelten T2-Relaxationszeitenverteilungen während der Hydratation betrachtet. Als Referenz zur Identifikation von charakteristischen Hydratationsereignissen dienen der Vicat-Nadeleindringversuch und Wärmeflusskalorimetrie. T2 - Online-Workshop „Dauerhafte Verschlussbauwerke für Endlager“ CY - Online meeting DA - 14.02.2022 KW - NMR-Relaxometrie KW - Alkali-aktiviertes Material KW - Salzbeton KW - Seal Waste Safe PY - 2022 AN - OPUS4-54945 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Local strain behaviour by digital image correlation of cross weld tensile specimens of high strength steel with two different Ti microalloying routes N2 - Microalloying elements such as Nb and Ti play a decisive function in achieving the desired mechanical strength of quenched and tempered, high-strength fine-grain structural steels with a nominal yield strength ≥ 690 MPa. The current specifications for the chemical composition only provide manufacturers with upper limits. However, even minor deviations in the alloy concept can have a significant impact on the mechanical properties. Consequently, accurate prediction of weldability and the integrity of welded joints becomes difficult or even impossible due to differences in composition and the resulting microstructures. Undesirable consequences include a possible softening of the heat-affected zone (HAZ) or, conversely, hardening effects. In view of these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially developed laboratory casting alloys. Each alloying route is based on the common S690QL, maintaining both the chemical composition and the heat treatment parameters. To analyse the weldability, three-layer welds were performed using gas metal arc welding (GMAW) and critical microstructures, such as areas of the heat-affected zone (HAZ) that exhibit significant softening or hardening, were identified. The effect of the softened HAZ region on failure was evaluated using transverse tensile specimens. Digital image correlation (DIC) is used to image changes in local strains in different HAZ regions in situ. Using a specially developed mirror system, the local strains of the microstructure zones on the top and bottom of the weld are recorded simultaneously. This makes it possible to analyse how the weld seam geometry (e.g., V-seam) influences the strain gradients. In addition, the analysis of the local deformation helps to understand the effects of the softened HAZ on the global strain, the fracture constriction, the fracture position, and the overall fracture behavior T2 - The 77th IIW Annual Assembly and International Conference on Welding and Joining CY - Rhodos, Greece DA - 07.07.2024 KW - HSLA KW - Digital Image Correlation KW - Microalloy KW - GMAW KW - HAZ KW - Cross-weld tensile test PY - 2024 AN - OPUS4-60794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Schukar, Marcus A1 - Krebber, Katerina T1 - Verteilte faseroptische Sensoren zur Zustandsüberwachung von Verbundwerkstoff-Druckbehältern T1 - Distributed fiber optic sensors for structural health monitoring of composite pressure vessels N2 - In diesem Beitrag geben wir einen umfassenden Überblick über unsere Forschung auf dem Gebiet der verteilten faseroptischen Sensorik für die strukturelle Zustandsüberwachung von Wasserstoffdruckbehältern aus Verbundwerkstoffen. Insbesondere zeigen wir, wie die Integration von faseroptischen Sensoren in Druckbehälter aus Verbundwerkstoffen die Sicherheit erhöht und gleichzeitig die Wartungskosten senkt. Die geringe Größe von Lichtwellenleitern ermöglicht ihre Integration in Verbundwerkstoffstrukturen während des Herstellungsprozesses, wodurch eine kontinuierliche Überwachung sowie eine präzise Erkennung und Lokalisierung von Strukturschäden während des Betriebs der Druckbehälter ermöglicht wird. Wir erörtern auch das Potenzial modernster Signalverarbeitungsmethoden und des maschinellen Lernens für die Weiterentwicklung der vorausschauenden Instandhaltung. Die von uns vorgestellten Anwendungen von faseroptischen Sensoren zeigen, dass sie einen wichtigen Beitrag zur Energiewende hin zu erneuerbaren Energien leisten können. KW - Verteilte faseroptische Sensoren KW - Verbundwerkstoffe KW - Wasserstoff-Druckbehälter KW - Strukturüberwachung KW - Maschinelles Lernen PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596290 DO - https://doi.org/10.1515/teme-2023-0170 SN - 0171-8096 SP - 1 EP - 12 AN - OPUS4-59629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Towards predictive maintenance of hydrogen pressure vessels based on multi-sensor data fusion and digital twin modeling N2 - Hydrogen pressure vessels are among the most essential components for reliable hydrogen technology. Under current regulations, a mostly conservative strategy is employed, restricting the usage time of hydrogen pressure vessels without providing information on the real remaining lifetime. During the service life, pressure vessels are inspected periodically. However, no established method that can provide continuous monitoring or information on the remaining safe service life of the vessel. In this paper, we propose a sensor network for Structural Health Monitoring (SHM) of hydrogen pressure vessels where data from all sensors are collected and centrally evaluated. Specifically, we integrate three different SHM sensing technologies namely Guided Wave ultrasonics (GW), Acoustic Emission testing (AT), and distributed Fiber Optic Sensing (FOS). This integrated approach offers significantly more information and could therefore enable a transition from costly and time-consuming periodic inspections to more efficient and modern predictive maintenance strategies, including Artificial Intelligence (AI)-based evaluation. This does not only have a positive effect on the operational costs but enhances safety through early identification of critical conditions in the overall system in real-time. We demonstrate an experimental set-up of a lifetime test where a Type IV Composite Overwrapped Pressure Vessel (COPV) is investigated under cyclic loading instrumented with AT, FOS, and GW methods. We acquired data from the sensor network until the pressure vessel failed due to material degradation. The data collected using the three different SHM sensor technologies is planned to be evaluated individually, using data fusion, and AI. In the future, we aim to integrate the measurement setup into a hydrogen refueling station with the data stream implemented into a digital signal processing chain and a digital twin. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Hydrogen KW - Ultrasonic guided waves KW - Fiber optic sensors KW - Acoustic emission KW - Machine learning KW - Pressure vessels KW - Structural health monitoring PY - 2024 AN - OPUS4-60277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Structural health monitoring of hydrogen pressure vessels using distributed fiber optic sensing N2 - We report on distributed fiber optic sensing-based monitoring of hydrogen composite overwrapped pressure vessels (COPV) to simultaneously increase the operational lifespan and mitigate maintenance costs. Our approach represents, to the best of our knowledge, the first application of distributed fiber optic sensing for COPV Type IV monitoring, where the sensing fibers are attached to the surface, rather than integrated into the composite material. Specifically, we attach an optical fiber of 50 m to the pressure vessel's surface, covering both the cylindrical and dome sections. We note that our fiber optic sensing technique relies on swept wavelength interferometry providing strain information along the entire length of the optical fiber with high spatial resolution even at the millimeter scale. When the vessel is pressurized, the sensing optical fiber shows a linear strain response to pressure at every position along the fiber. After thousands of load cycles, the vessel finally fails with the optical fiber detecting and precisely localizing the damage in the vessel’s blind dome area. Furthermore, we discuss the potential of state-of-the-art signal processing methods and machine learning for advancing predictive maintenance. This could reduce the number of regular inspections, mitigate premature maintenance costs, and simultaneously increase the vessel’s remaining safe service life. We believe that the structural health monitoring of hydrogen pressure vessels with fiber optic sensors can enhance trust in hydrogen technology contributing to the energy transition in the future. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Hydrogen KW - Composites KW - Pressure vessels KW - Fiber optic sensors KW - Machine learning KW - Structural health monitoring PY - 2024 AN - OPUS4-60275 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Distributed fiber optic strain sensing for structural health monitoring of 70 MPa hydrogen vessels N2 - We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fiber optic sensing fibers for automotive use. The paper deals with the condition monitoring of such composite pressure vessels (CPVs) using the optical backscatter reflectometry (OBR) applied for a distributed fiber optic strain sensing along fully integrated polyimide-coated single-mode glass optical fiber (SM-GOF). The sensing fibers were embedded into the vessel structure by wrapping them over the polymer liner during the manufacturing process of the carbon fiber reinforced polymer (CFRP). Detecting local strain events by the integrated fiber optic sensors can be an opportunity for monitoring the material degradation of CPVs under static and cyclic loading. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Fiber optic sensor KW - Distributed strain sensing KW - Composite pressure vessel KW - Structural health monitoring KW - Fiber-reinforced plastics PY - 2024 AN - OPUS4-60307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan A1 - Yilmaz, Bengisu A1 - Charmi, Amir A1 - Duffner, Eric A1 - Schukar, Marcus A1 - Prager, Jens T1 - Structural Health Monitoring (SHM) for continuous monitoring of hydrogen pressure vessels N2 - While hydrogen is one of the most promising energy carriers, the safety of hydrogen storage technology remains one of the most important factors for technological and societal approval. While the engineering safety factors of the pressure vessels are kept high, the periodic inspection and the limited lifetime are making the application very costly considering manpower, time, money, and material waste. The development of an integrated structural health monitoring system can allow an easy transition from the current situation to cost-effective predictive maintenance. Hence, we propose to integrate three different SHM systems into hydrogen pressure vessels, namely guided wave ultrasonics, acoustic emission, and fibre optic sensing, to continuously monitor the condition and integrity. In this work, we evaluated the condition of a Type IV composite overwrapped pressure vessel using ultrasonic guided wave propagation. We mounted fifteen piezo-electric wafers on the composite cylinder by shaping three rings containing five sensors each. We acquired data from the sensor network following different boundary conditions with artificial damages on the selected locations. The data were evaluated with guided wave tomography techniques using ultrasonic features (amplitude, frequency, etc.) as well as artificial intelligence (AI). The results suggest that both traditional guided wave fusion techniques and AI-based characterization methods can detect artificial damages. In future work, it is planned to integrate acoustic emission and fibre optic sensing. Moreover, the measurement and the test results will be implemented into a digital twin to derive trends and make predictions on the damage propagation as well as the remaining useful lifetime. This work has received funding from German Ministry of Economic Affairs and Climate Actions within the QI-Digital initiative (www.qi-digital.de). T2 - SCHALL 23 CY - Wetzlar, Germany DA - 21.03.2023 KW - Structural Health Monitoring KW - Ultrasonic Guided Waves KW - Composite Overwrapped Pressure Vessel KW - Hydrogen PY - 2023 AN - OPUS4-58026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Richard A1 - Oehrl, A. A1 - Wischerhoff, E. A1 - Wosniok, Aleksander A1 - Schukar, Marcus T1 - Fiber-Optic Thermoresponsive Polymer-based Temperature Sensor for Process Monitoring N2 - We present a high-precision fiber-optic temperature sensor based on a polymer possessing a Lower Critical Solution Temperature (LCST) in aqueous solution encapsulated in a capillary. For a temperature higher than the LCST the transparent homogenous polymer solution changes into a suspension which forms an opaque fluid. The resulting temperature-dependent turbidity influences the transmission characteristics measured using a simple fiber-optic system. The presented development provides a small-sized, robust temperature sensor, patented by the BAM (patent nr.: EP 3 043 161 B1), easy to integrate in many application fields, especially for process monitoring. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Thermoresponsive polymer KW - Aqueous polymer solution KW - Temperature sensor KW - LCST KW - POF PY - 2023 AN - OPUS4-57739 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Richard A1 - Oehrl, A. A1 - Wischerhoff, E. A1 - Schukar, Marcus T1 - A fibre optic temperature sensor based on thermoresponsive polymer N2 - We present a temperature sensor based on a polymer exhibiting a Lower Critical Solution Temperature (LCST) in aqueous solution encapsulated in a capillary. Parameters are chosen such that the solution exhibits a cloud point in a temperature range of 30° C to 39°C. The characteristic of thermoresponsive polymers with an LCST, is that above that temperature phase separation of the polymer takes place which leads to a temperature-dependent formation of a cloudy suspension. An optical intensity measurement over the desired temperature range is established by an increase of optical attenuation inside the polymer solution caused by a rising temperature. For our purpose, the polymer capillary is connected to transmitter and receiver via a Polymer Optical Fibre (POF). Our intensity measurement is, to the best of our knowledge, a novel method and can be considered simple when compared to existing fibre-based temperature measurement techniques. Due to the lack of electrical components at the probe, this sensor is suitable for measurements in strong electromagnetic fields and environments for which flying sparks are hazardous, i.e., inflammable fluids or gases. Furthermore, all manufactured sensors share the same temperature dependence and, therefore, are well-suited for comparative measurement, e.g., flow measurement systems. With the given temperature range, a body temperature measurement is also suitable. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.2023 KW - Thermoresponsive polymer KW - Aqueous polymer solution KW - Temperature sensor KW - LCST KW - POF PY - 2023 DO - https://doi.org/https://doi.org/10.1117/12.2678418 SP - 12643-69 PB - SPIE CY - Bellingham, Wash. AN - OPUS4-57735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Krebber, Katerina T1 - Monitoring of composite pressure vessels using surface applied distributed fiber optic sensors N2 - In this paper, we report on surface-applied distributed fibre optic sensors for monitoring composite pressure vessels designed for hydrogen storage. Previous reports have revealed that integrating optical fibres within vessel composite structures effectively enables the monitoring of structural behavior throughout their lifetime. However, integrating optical fibres during the manufacturing process is complex and time-consuming. Therefore, we aim to simplify this process by attaching the optical fibres to the vessel’s surface. This method is significantly more timeefficient than the integration process and can be applied to any vessel. Our results demonstrate that surface-applied fibre optic sensors can detect and precisely localise damage. Additionally, signs of damage can be recognised even before the damage occurs. Predictive maintenance using fibre optic sensors could reduce premature maintenance costs and periodic inspections while increasing safety and extending the vessel’s useful service life. The role of machine learning in predictive maintenance is also discussed. T2 - 20th Sensors & their Applications Conference CY - Limerick, Ireland DA - 11.08.2024 KW - Hydrogen KW - Fiber optic sensors KW - Composites KW - Machine learning KW - Structural health monitoring PY - 2024 SP - 1 EP - 4 AN - OPUS4-60911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Monitoring hydrogen composite pressure vessels using surface applied distributed fiber optic sensors N2 - We report on surface-applied distributed fibre optic sensors for monitoring composite pressure vessels designed for hydrogen storage. Previous reports have revealed that integrating optical fibres within vessel composite structures effectively enables the monitoring of structural behavior throughout their lifetime. However, integrating optical fibres during the manufacturing process is complex and time-consuming. Therefore, we aim to simplify this process by attaching the optical fibres to the vessel’s surface. This method is significantly more timeefficient than the integration process and can be applied to any vessel. Our results demonstrate that surface-applied fibre optic sensors can detect and precisely localise damage. Additionally, signs of damage can be recognised even before the damage occurs. Predictive maintenance using fibre optic sensors could reduce premature maintenance costs and periodic inspections while increasing safety and extending the vessel’s useful service life. The role of machine learning in predictive maintenance is also discussed. T2 - 20th Sensors & their Applications Conference CY - Limerick, Ireland DA - 11.08.2024 KW - Hydrogen KW - Fiber optic sensors KW - Composites KW - Machine learning KW - Structural health monitoring PY - 2024 AN - OPUS4-60831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - WP6 Different Components and System Prototyping N2 - We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fibre optic sensors for automotive use as a part of the European SH2APED project. The most research results were achieved in the framework of the Work Package 6. T2 - General Assembly Project SH2APED CY - Brussels, Belgium DA - 25.09.2024 KW - Composite pressure vessel KW - Fibre optic sensor KW - Distributed strain sensing KW - Structural health monitoring KW - Optical backscatter reflectometry PY - 2024 AN - OPUS4-61212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Distributed fibre optic strain sensing for structural health monitoring of composite pressure vessels N2 - We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fibre optic sensors for automotive use. The research results were achieved in the framework of the European project SH2APED. T2 - Stakeholders' Workshop SH2APED CY - Brussels, Belgium DA - 26.09.2024 KW - Composite pressure vessel KW - Fibre optic sensor KW - Distributed strain sensing KW - Structural health monitoring KW - Fibre-reinforced plastics PY - 2024 AN - OPUS4-61211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Königsbauer, Korbinian T1 - Distributed fiber optic sensing as a new approach for comprehensive multi-parameter monitoring of underground hydrogen storage facilities N2 - Hydrogen plays a significant role in the green energy transition and energy independence. Underground hydrogen storage facilities are of great importance for the hydrogen network, as they can store and regulate large quantities of gas. Due to the high explosion risk associated with hydrogen, these facilities need to be closely monitored to avoid any hazardous consequences, such as leaks or explosions. However, it is extremely challenging to perform a comprehensive, seamless and continuous monitoring of the facilities in practice. Distributed fiber optic sensors (DFOSs) are well-suited to address these challenges. The DFG project MUDFOS aims to develop a hybrid DFOS system capable of simultaneously and accurately measuring five key parameters (hydrogen concentration, temperature, strain, humidity, and vibration) that are critical for hydrogen infrastructure over long sensing distances based on Raman-, Rayleigh- and Brillouin-scattering effects. T2 - Kolloquium H2Safety@BAM CY - Online meeting DA - 16.07.2025 KW - Distributed Fiber Optic Sensing KW - Monitoring of Hydrogen Storage Facilities KW - Multi-Parameter Monitoring KW - Raman-, Rayleigh- and Brillouin-Scattering PY - 2025 AN - OPUS4-63748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bernardy, Christopher A1 - Konert, Florian A1 - Popiela, Bartosz A1 - Sarif, Raduan T1 - H2Safety@BAM: Competence Center for safe hydrogen technologies N2 - Presentation of the competence center H2Safety@BAM at the European PhD Hydrogen Conference 2024 in Ghent, Belgium. T2 - European PhD Hydrogen Conference 2024 (EPHyC2024) CY - Ghent, Belgium DA - 20.03.2024 KW - H2safety KW - Hydrogen KW - Safety KW - Competence center PY - 2024 AN - OPUS4-59756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hering, Marcus A1 - Agasty, Amit A1 - Costard, René A1 - Hüsken, Götz A1 - Chruscicki, Sebastian A1 - Hicke, Konstantin T1 - Explosion effects on reinforced concrete structures – A preliminary study of scaling laws N2 - Blast tests are required to investigate accidental or intentional blast events and to assess the level of protection for people and facilities in critical infrastructures. Conducting large-scale field tests for complex scenarios is very resource intensive. Reliable small-scale experiments are a promising alternative. However, the scaling laws for the design of reinforced concrete structures under blast loads are not sufficiently established. In our research work, a consortium made up of three BAM departments, focuses on reinforced concrete structures that are suitable for the standardization of scaled blast tests. As part of the feasibility study, blast tests were carried out on test specimens of different sizes on the BAM Test Site for Technical Safety (TTS). Various reinforced concrete plates were tested and subjected to different blast loads. The blast tests included various measurement techniques to quantify the blast load and the behavior of the reinforced concrete plate. The blast load was measured with flush-mounted piezoelectric pressure gauges, while accelerometers and embedded fiber optic sensor cables were used to characterize the dynamic behavior of the plate under blast loading. In addition, damage characteristics were also determined using distributed fiber optic sensing. The application of these measurement techniques as well as the use of different numerical software tools offer the possibility to verify or adapt the scaling laws. T2 - 19th International Symposium on Interaction of the Effects of Munitions with Structures (19th ISIEMS) CY - Bonn, Germany DA - 09.12.2024 KW - Scaling KW - Blast KW - Fiber optic sensing PY - 2024 SP - 1 EP - 9 AN - OPUS4-62258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Replica scaling of RC slabs under blast loading: a preliminary assessment N2 - Blast testing is undoubtedly the most straightforward and direct method of evaluating the blast resistance of a structure. For the calibration and validation of numerical models as well, blast tests must be carried out. However, true-scale prototype testing under different blast loading scenarios is not always feasible. Reliable small-scale experiments are a promising alternative. Application of dimensional analysis and similarity principals can be found in different engineering fields. For applications to the phenomenon of shock wave propagation, Hopkinson-Cranz or cube-root scaling is a well-established concept. When it comes to the scaling the structural response, research has predominantly focused on structures made of metallic materials. Scaled investigations with concrete or reinforced concrete (RC) structures remain limited, specifically under blast loading. In a preliminary study, we tested RC slabs at two different scales under near-field blast loading. Replica scaling, which is geometrical scaling while using the same materials at different scales, was implemented in the construction of the test specimens. The assessment of scaling and the discrepancy in its application was investigated by characterizing the blast loads, dynamic response, and damage. The experiments were supplemented by numerical simulations of these scenarios. The quantification of scenario-and-response-specific discrepancy can be used to modify the scaling laws, so that a blast assessment can be performed based on resource efficient small-scale tests. T2 - 25th International Physical Security Forum CY - Schwarzenburg, Switzerland DA - 11.05.2025 KW - Blast KW - RC slabs KW - Scaling PY - 2025 AN - OPUS4-63184 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Hering, Marcus T1 - Experimental and Numerical Analysis of Reinforced Concrete Structures Under Blast Loading: Scopes and Challenges N2 - Protection against terrorist or accidental scenarios in industrial settings requires suitable designs of structures to resist blast loads. Field testing as well as finite element simulations are among the techniques available to engineers in the understanding of the structural behavior against blast loading. As blast testing of complex scenarios can be very resource intensive, tests are generally performed for simplified scenarios. Numerical tools can be used to model these scenarios in order to get a better insight into blast loading, structural response and the resulting damage to the structure. In the next steps, the simplified scenario is successively modified in numerical simulations to incorporate complexities that cannot be covered in blast testing experiments. One of the conditions for this approach to work is that the original simplified numerical simulation is valid. The scopes and challenges encountered in such a validation are the focus of this presentation. A relatively ‘simple’ field test of a horizontal reinforced concrete (RC) slab subjected to blast loading is taken as an example for validation of the performance of numerical tools. The blast test incorporated various measurement techniques to quantify the blast load as well as the behavior of the RC slab. Blast load was measured using flush-mounted piezoelectric pressure gauges, whereas acceleration sensors and fiber-optic sensor cables were used to characterize the dynamic behavior of the slab under blast loading. Additionally, damage characteristics were ascertained also using fiber-optic sensing. The application of such measurement techniques, along with different numerical software available for the analysis of the scenario in question, demonstrate the scope of our contribution. T2 - 24th International Physical Security Forum Brussels CY - Brussels, Belgium DA - 15.04.2024 KW - Blast KW - Reinforced Concrete Structures KW - Numerical simulations PY - 2024 AN - OPUS4-60880 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hering, Marcus T1 - Explosion effects on reinforced concrete structures: A preliminary study of scaling laws N2 - Blast tests are required to investigate accidental or intentional blast events and to assess the level of protection for people and facilities in critical infrastructures. Conducting large-scale field tests for complex scenarios is very resource intensive. Reliable small-scale experiments are a promising alternative. However, the scaling laws for the design of reinforced concrete structures under blast loads are not sufficiently established. In our research work, a consortium made up of three BAM departments, focuses on reinforced concrete structures that are suitable for the standardization of scaled blast tests. As part of the feasibility study, blast tests were carried out on test specimens of different sizes on the BAM Test Site for Technical Safety (TTS). Various reinforced concrete plates were tested and subjected to different blast loads. The blast tests included various measurement techniques to quantify the blast load and the behavior of the reinforced concrete plate. The blast load was measured with flush-mounted piezoelectric pressure gauges, while accelerometers and embedded fiber optic sensor cables were used to characterize the dynamic behavior of the plate under blast loading. In addition, damage characteristics were also determined using distributed fiber optic sensing. The application of these measurement techniques as well as the use of different numerical software tools offer the possibility to verify or adapt the scaling laws. T2 - 19th International Symposium on Interaction of the Effects of Munitions with Structures (19th ISIEMS) CY - Bonn, Germany DA - 09.12.2024 KW - Blast KW - Fiber optic sensing KW - Scaling PY - 2024 AN - OPUS4-62260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Auswirkungsbetrachtungen auf Strukturen T1 - Scaling of Blast Effects on Reinforced Concrete Structures N2 - Protection against terroristic or accidental scenarios in industrial settings requires suitable designs of structures to resist blast loads. Field testing as well as finite element simulations are among the techniques available to engineers in the understanding of the structural behavior against blast loading. As blast testing of complex scenarios can be very resource intensive, tests are generally performed for simplified scenarios. Numerical tools can be used to model these scenarios to get better insight into blast loading, structural response, and the resulting damage to the structure. During the next steps, the simplified scenario is successively modified in numerical simulations to incorporate complexities that cannot be covered in blast testing experiments. One of the conditions for this approach to work is that the original simplified numerical simulation is valid. The scopes and challenges encountered in such a validation are the focus of this presentation/article. A relatively ‘simple’ field test of a horizontal reinforced concrete (RC) slab subjected to blast loading is taken as an example for validation of the performance of numerical tools. The blast test incorporated various measurement techniques to quantify the blast load as well as the behavior of the RC slab. Blast load was measured using flush mounted piezoelectric pressure gauges, whereas acceleration sensors and fiber-optic sensor cables were used to characterize the dynamic behavior of the slab under blast loading. Additionally, damage characteristics were ascertained also using fiber optic sensing. The application of such measurement techniques, along with different numerical software available for the analysis of the scenario in question, demonstrate the scope of our contribution. When it comes to the challenges, it begins with proper instrumentation of the test specimen followed by the data processing. For numerical modelling, geometric conditions with appropriate boundary constraints, physical conditions such as the configuration of the rebars, as well as material parameters add to this challenge. The issues of choosing appropriate material models and comparison of results with multiple software tools will be discussed. This discussion forms the basis for a coherent approach to technical-safety assessment of blast effects on structures in its broader sense. T2 - Beiratssitzung Infrastruktur CY - Berlin, Germany DA - 11.04.2024 KW - Blast KW - Scaling KW - Fiber optic sensing KW - CFD KW - FEM PY - 2024 AN - OPUS4-59849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Explosionsauswirkungen auf Strukturen Versuche und Simulationen N2 - Vorstellung der Versuche von Explosionsversuchen auf dem TTS. Diese werden ergänzt durch die Ergebnisse durchgeführter Simulationen und zeigen die Wirkung von zivilen Explosivstoffen auf Gebäudestrukturen und die aufgetretenen Schädigungen. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosivstoff KW - Skalierung KW - Strukturauswirkung KW - Numerische Simulation PY - 2025 AN - OPUS4-62998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - Basics in acoustic emission N2 - A lecture on the basics of Acoustic Emission testing. The lecture provides a general overview of the method, its history, and its applications, followed by an explanation of instruments, measurement processes, and signal characteristics. In the second part, the presentation focuses on different types of data analysis - parameter- and signal-based approaches. At the end of the lecture, a brief overview of the source localization methods is given, focusing on Geiger's method. T2 - USES2 - MSCA Doctoral Network CY - Online meeting DA - 18.11.2024 KW - Acoustic Emission KW - NDT KW - Source localization PY - 2024 UR - https://www.youtube.com/watch?v=BmJt6qhRfV4 AN - OPUS4-63288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - Acoustic Emission in Research and Practice: Basics, Tools, and Applications N2 - A lecture on the basics of Acoustic Emission (AE) testing in research and practice. The lecture provides a general overview of the basics of AE: what is it? What are the AE sources? How and using which equipment it can be detected? The second part of the presentation focuses on different types of data analysis: parameter- and signal-based approaches and gives a brief overview of the source localization methods, focusing on Geiger's method. The last part of the presentation shows application examples in research and in real-structures monitoring. T2 - CoDA Winter School 2025 and the 12th CoDA Plenary meeting CY - Garmisch-Partenkirchen, Germany DA - 03.03.2025 KW - Acoustic Emission KW - Source localization KW - SHM KW - Concrete PY - 2025 AN - OPUS4-63289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - First Characterization of MEMS Acoustic Emission Sensors for Concrete Monitoring N2 - Acoustic emission (AE) monitoring in concrete structures typically relies on bulky and expensive piezoelectric (PZT) sensors. In this study, we present an initial characterization of compact, low-cost MEMS AE sensors, comparing them with commercially available AE sensors and custom-built high-sensitivity low-cost (HSLC) resonant PZT disc sensors. This study evaluates whether MEMS sensors, traditionally used in metal applications, can be effectively adapted for concrete monitoring. Initial testing involves the evaluation of MEMS sensors mounted on a concrete specimen, using AE events simulated by pencil lead breaks (PLB) on the surface and by actuators embedded within the concrete medium. Despite their lower sensitivity, the MEMS sensors successfully detect AE signals even at frequencies away from their resonance, demonstrating potential for use beyond their originally intended applications in metals. Their narrowband, repeatable response resembles that of resonant PZT sensors commonly used for detecting damage initiation and locating sources. These preliminary results highlight the potential of MEMS sensors in AE monitoring of concrete, especially in applications where size, cost, and sensor-to-sensor consistency are important, and where signal characteristics fall within their tunable frequency range. T2 - Acoustic Emission Working Group meeting AEWG-65 CY - Chicago, IL, USA DA - 13.05.2025 KW - Acoustic Emission KW - MEMS KW - HSLC sensor KW - HSLC KW - concrete KW - SHM PY - 2025 AN - OPUS4-63287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Structural behavior and damage assessment of a reinforced concrete wall by various NDT methods and embedded sensors under blast-loading N2 - A safety or security related assessment of explosions, accidental and intentional scenarios alike, often necessitate performance of replication-tests. Such test results are necessary to clarify the causes within the scope of forensic investigations. To gain important insights into the behavior of structures and materials under such loading, field tests may also be performed in accordance with different test standards. To determine the resistance of building-structures after explosions, estimation of the residual load-bearing capacity in addition to the assessment of dynamic structural response and damage to the building components is important. In most cases an evaluation of structural integrity is based only on the visual damage, resulting in an overestimation of the residual capacity. The Bundesanstalt für Materialforschung und -prüfung (BAM) operates the Test site for Technical Safety (TTS) on an area measuring about 12 km2 in the Federal State of Brandenburg for execution of true-to-scale explosion tests. At the TTS, building component testing was performed to assess the suitability of different non-destructive testing methods to characterize the dynamic structural response and damage resulting from the detonation of high explosives. Different blast-loading scenarios were realized by varying the net explosive mass and the standoff distance with all scenarios representing a near-field detonation. The test object was a reinforced concrete wall 2 m high, 2.5 m wide and 20 cm thick, fixed at both vertical edges. The dynamic loading of the wall was characterized with 8 piezoelectric pressure sensors flush-mounted on the front surface, thus measuring the reflected pressures from the shock wave. The tests were conducted with the aim of characterizing the global behavior of the wall under dynamic shock loading and the resulting local damage pattern, respectively. High speed digital image correlation was implemented in combination with multiple acceleration sensors to observe the rear surface of the wall to chart the dynamic deflection during the loading and to determine the residual deformation after the loading had ceased. In addition, one test specimen was instrumented with fiber optic sensor cables, both fixed to the rebars and embedded in the concrete-matrix, respectively. Firstly, these sensors were interrogated during the blast test by a distributed acoustic sensing (DAS) device using a particularly high sampling rate to measure the shock-induced vibrations in the structure with high temporal resolution. This delivers information on dynamics of compression and tension cycles from within the structure. Secondly, the local damage-pattern emerging during the series of blasts was determined via distributed fiber optic strain sensing (DSS) by interrogating the embedded fiber optic sensors with a high spatial resolution DSS device after each blast. This enabled the characterization of non-visual damage to the structure, in particular with regard to the formation of localized cracks in the concrete matrix. The DSS was further complimented by a structure-scanner based on ultrasonic measurements. Our contribution describes this new test approach in detail. Results of the three datasets, namely dynamic shock loading, global behavior of the test object and the local damage pattern will be presented. The suitability of the implemented measurement methods will be discussed in combination with the challenges in their application for technical safety evaluation of building components under explosive loading. T2 - 26th International Symposium on Military Aspects of Blast and Shock (MABS26) CY - Wollongong, Australia DA - 03.12.2023 KW - Blast tests KW - Reflected pressure KW - Embedded sensors KW - Distributed fiber optic sensors KW - Acceleration sensors KW - Digital image correlation KW - Ultrasonic structure-scanner PY - 2023 AN - OPUS4-58927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fedoroff, Alexis A1 - Calonius, Kim A1 - Skłodowska, Anna T1 - Measuring damage anisotropy in concrete from ultrasound velocity data N2 - The uniaxial compression of an initially isotropic concrete specimen induces a damage pattern that is anisotropic: in the direction of loading, the concrete undergoes compaction, while in the directions orthogonal to the loading direction, concrete cracking can be observed. In order to quantify such damage patterns, one possibility is to observe the changes in the stiffness tensor of a compressed specimen with respect to the stiffness tensor of the corresponding virgin state specimen. The eigensolutions of the Kelvin–Christoffel matrix for anisotropic media provide the relation between ultrasound wave velocities in given wavefront and polarization directions and the stiffness matrix components. In this study, it is shown how using the through transmission method for the determination of first-time arrival, one can evaluate the sound wave velocities in different directions and compute the stiffness tensor components for a damaged concrete specimen. Plots of stiffness tensor components as a function of non-recoverable strain give a qualitative measure of the anisotropic strain degradation process. KW - Damage anisotropy in concrete KW - Kelvin–Christoffel eigenproblem KW - Ultrasound wavefront velocity KW - Through transmission measurement of time-of-flight PY - 2025 DO - https://doi.org/10.1177/10567895251357962 SN - 1530-7921 SP - 1 EP - 31 PB - Sage CY - Thousand Oaks, Calif. AN - OPUS4-63754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lozano, Daniel A1 - Gravenkamp, Hauke A1 - Birk, Carolin T1 - Simulations of ultrasonic guided wave scattering using the scaled boundary finite element method N2 - This paper presents a numerical framework employing the Scaled Boundary Finite Element Method (SBFEM) for efficiently solving ultrasonic guided wave modal scattering problems and constructing scattering matrices (S-matrices). The framework integrates hierarchical octree meshing and an enhanced far field formulation. It incorporates boundary integrals, enabling an accurate representation of defect interactions with guided waves. Validation is performed using a benchmark test supported by an error estimation method based on energy balance. Two practical examples are used to showcase the simulation framework, where the scattering of guided waves with surface-breaking and subsurface cracks near rivet holes is studied. KW - Guided waves KW - Scattering matrix KW - Scaled boundary finite element method KW - Elastodynamics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638295 DO - https://doi.org/10.1016/j.cma.2025.118204 SN - 0045-7825 VL - 445 SP - 1 EP - 23 PB - Elsevier B.V. AN - OPUS4-63829 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolicea, Alberto A1 - Oliveros-Mata, E. S. A1 - Zabila, Y. A1 - Makarov, D. A1 - Melzer, Michael A1 - Pelkner, Matthias T1 - Flexible anisotropic magnetoresistive sensors for novel magnetic flux leakage testing capabilities N2 - Rigid magnetic field sensors such as anisot Hall sensors have been used for years and have become industry standard for electromagnetic non-destructive testing (NDT). Recent technological developments in the field of flexible electronics allow for the fabrication of reshapeable magnetic field sensors on flexible substrates via thin-film deposition or printing. The magnetic properties of these sensors have comparable characteristics to industry-standard rigid magnetic field sensors, with the added ability of adapting to the surface of complex components and scanning in contact with the sample surface. This improves defect detectability and magnetic signal strength by minimizing the scanning lift-off (LO) distance. In this article flexible AMR sensors mounted on a rotative mechanical holder were used to scan a semi-circular ferromagnetic sample with 3 reference defects via magnetic flux leakage (MFL) testing, thus demonstrating the applicability of this type of sensors for the scanning of curved samples. In order to benchmark the performance of these sensors in comparison to industry standard rigid magnetic field sensors, a ferromagnetic sample with 10 reference defects of different depths was scanned employing flexible AMR and rigid GMR sensors. Defects with depths ranging from 110 μm up to 2240 μm were detected with an signal-tonoise ratio (SNR) of 2.7 up to 27.9 (for flexible AMR sensors) and 6.2 up to 72.3 (for rigid GMR sensors), respectively. A 2D magnetometer mapping of the sample with a spatial scanning step of 10 × 50 μm2 (flexible AMR) and 16 × 100 μm2 (rigid GMR) was obtained. The results show that this type of sensor can be used for high-resolution and high-detail mapping of defects on the surface of planar and non-planar ferromagnetic samples since the scanning lift-off distance is equal to the substrate thickness of 20 μm for in-contact scanning. The SNR comparison between flexible and rigid sensors shows that the performance of the flexible AMR sensors employed is not very far behind the performance of the rigid GMR sensors used. KW - Flexible magnetic field sensors KW - Non-destructive testing KW - Magnetic flux leakage KW - Thin film sensor fabrication KW - Defect detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603931 DO - https://doi.org/10.1016/j.ndteint.2024.103160 SN - 0963-8695 VL - 146 SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-60393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel electromagnetic testing capabilities N2 - Doctoral seminar showing the results obtained in the first year of research. The initial prototype for the scanning of a flat ferromagnetic sample with flexible magnetic sensors is presented, together with a quick introduction to anisotropic magnetoresistive sensors and their fabrication process. T2 - BAM Doktorandenseminar - Department 8 CY - Berlin, Germany DA - 11.05.2023 KW - Magnetic Sensors KW - Non-destructive Testing KW - Magnetic Flux Leakage Testing KW - Flexible Magnetoresistive Sensors KW - Defect Detection PY - 2023 AN - OPUS4-62682 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel electromagnetic testing capabilities N2 - Doctoral seminar presentation showing the results obtained in the second year of research. Besides the results shown in the previous doctoral seminar, eddy current testing and the scanning of curved surfaces is now included. T2 - BAM Doktorandenseminar - Department 8 CY - Berlin, Germany DA - 26.09.2024 KW - Flexible Magnetoresistive Sensors KW - Non-destructive Testing KW - Magnetic Flux Leakage Testing KW - Eddy Current Testing KW - Defect Detection PY - 2024 AN - OPUS4-62683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Integrated and Networked Systems and Processes – A Perspective for Digital Transformation in (Bio) Process Engineering N2 - The competitiveness of the process industry is based on ensuring the required product quality while making optimum use of equipment, raw materials and energy. Chemical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. The potential of digital technologies belongs to these. One way is knowledge-based production, taking into account all essential equipment, process and regulatory data of plants and laboratories. Today, the potential of this data is often not yet consistently used for a comprehensive understanding of production. Another approach uses flexible and modular chemical plants, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. Digital transformation is enabling completely new production concepts that are being used increasingly. Intensified continuous production plants also allow for difficult to produce compounds. This contribution aims to encourage a more holistic approach to the digitalization and use of machine-assisted methods in (bio) process engineering by introduction of integrated and networked systems and processes, which have the potential to speed up the high-quality production of specialty chemicals and pharmaceuticals. T2 - 6th BioProScale Symposium - industrial scale bioprocess intensification from process development to large-scale understanding CY - Online meeting DA - 29.03.2021 KW - Industry 4.0 KW - Biotechnology KW - Bio engineering KW - Process Analytical Technology KW - BioProScale KW - Artificial Neural Networks PY - 2021 UR - https://biotechnologie.ifgb.de/node/648 AN - OPUS4-52371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Modular process control with compact NMR spectroscopy: From field integration to fully automated data analysis N2 - Chemical and pharmaceutical companies need to find new ways to survive successfully in a changing environment, while finding more flexible ways of product and process development to bring their products to market faster - especially high-value, high-end products such as fine chemicals or pharmaceuticals. This is complicated by changes in value chains along a potential circular economy. One current approach is flexible and modular chemical production units that use multi-purpose equipment to produce various high-value products with short downtimes between campaigns and can shorten time-to-market for new products. Online NMR spectroscopy will play an important role for plant automation and quality control, as the method brings very high linearity, matrix independence and thus works almost calibration-free. Moreover, these properties ideally enable automated and machine-aided data analysis for the above-mentioned applications. Using examples, this presentation will outline a possible more holistic approach to digitalization and the use of machine-based processes in the production of specialty chemicals and pharmaceuticals through the introduction of integrated and networked systems and processes. T2 - Benchtop NMR: From Academia to Industry CY - Online meeting DA - 28.09.2022 KW - Digital Transformatioin KW - Process Industry KW - Benchtop NMR Spectroscopy KW - Procee Analytical Technology KW - Modular Production KW - Specialty Chemicals KW - Industry 4.0 PY - 2022 UR - https://eventos.fct.unl.pt/benchtop_nmr_workshop2022/pages/welcome AN - OPUS4-55850 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Curoșu, Iurie A1 - Balzani, Daniel A1 - Freitag, Steffen A1 - Neu, Gerrit Emanuel A1 - Niederleithinger, Ernst A1 - Simon, Sven A1 - Weber, Sebastian T1 - Methoden zur Bewertung abgebauter Stahlbetonelemente für deren Wiederverwendung N2 - Ziel des neu eingerichteten SFB 1683 „Interaktionsmethoden zur modularen Wiederverwendung von Bestandstragwerken“ ist es, die Wiederverwendung von Betonbauteilen auf strukturellem Niveau zu erforschen und dazu grundlagenwissenschaftliche Methoden zu entwickeln. Es wird die Idee verfolgt, Bestandstragwerke planmäßig im Rückbau zu Modulen zu dekonstruieren, statt diese unkontrolliert abzubrechen. Hierfür müssen die Module in ihren Eigenschaften charakterisiert, aufgearbeitet, ggf. instand gesetzt oder verstärkt und baukastenartig zu neuen Tragwerken zusammengefügt werden. Die gesamte Prozesskette wird über die geplante Laufzeit des SFBs auf der Ebene der Teilprojekte (TP), Projektgruppen und Interaktionsketten (IK) systematisch und kollaborativ erforscht. Die in diesem Aufsatz präsentierte IK „Beherrschung der Unschärfe“ fokussiert sich auf die Entwicklung und Erprobung von experimentellen, numerischen und datengetriebenen Methoden und Strategien für eine umfassende, aber dennoch schnelle und zerstörungsfreie Charakterisierung der abgebauten Elemente. Auf dieser Basis werden Dauerhaftigkeits‐ und Tragfähigkeitsmodelle entwickelt, die die Prognose der Restnutzungsdauer unter verschiedenen Einwirkungen zuverlässig und unter Berücksichtigung der multiplen Unschärfen ermöglichen. Dieser Aufsatz stellt die Ziele, die Interaktionen sowie die Methoden der beteiligten TP zusammenfassend vor. KW - Stahlbeton KW - Wiedernutzung KW - Bewertung KW - Zerstörungsfreie Prüfung PY - 2025 DO - https://doi.org/10.1002/bate.70002 SN - 0932-8351 VL - 102 IS - 8 SP - 483 EP - 492 PB - Ernst & Sohn GmbH AN - OPUS4-64016 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Laserinduzierte Plasmaspektroskopie (LIBS) im Bauwesen: Anwendungen, Potenziale und aktuelle Entwicklungen N2 - Die laserinduzierte Plasmaspektroskopie (LIBS) hat sich in den letzten Jahrzehnten als leistungsstarke Methode zur Materialcharakterisierung etabliert und bietet insbesondere im Bauwesen vielversprechende Anwendungsmöglichkeiten. Im Vergleich zur klassischen Nasschemie, die oft zeitaufwendig ist und einen hohen Laboraufwand erfordert, zeichnet sich LIBS durch Schnelligkeit, minimale Probenvorbereitung und das Potenzial zur mobilen Anwendung aus. Im Rahmen des Vortrags wird das im Jahr 2022 vom UA des FA ZfP im Bauwesen veröffentlichte DGZfP-Merkblatt B14 „Quantifizierung von Chlorid in Beton mit der laserinduzierten Plasmaspektroskopie (LIBS)“ vorgestellt und dessen Kerninhalte erläutert. Darüber hinaus werden aktuelle Themen präsentiert, die derzeit im UA von verschiedenen Partnern bearbeitet werden. Dazu gehören unter anderem der Einsatz von LIBS zur Elementanalyse von Schwefel im Zusammenhang mit biogener Schwefelsäurekorrosion sowie wissenschaftliche Fragestellungen wie die Identifizierung von Zementarten und -gehalten im Beton. Ein weiteres Highlight des Vortrags ist ein aktuelles multidisziplinäres Projekt, das den Einsatz von LIBS in Kombination mit hyperspektraler Bildgebung zur automatisierten Sortierung von Bau- und Abbruchabfällen untersucht. Ziel des Vortrags ist es, einem breiten Fachpublikum die Potenziale von LIBS im Bauwesen näherzubringen und die Diskussion über zukünftige Anwendungen und Entwicklungen anzuregen. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Chloride KW - Bauabfälle KW - Recycling KW - Sortierung KW - Laserinduzierte Plasmaspektroskopie KW - Bauwesen PY - 2025 AN - OPUS4-64123 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hatz, N. T1 - Automatisierte zerstörungsfreie Innenkorrosionserkennung an radioaktiven Fassgebinden N2 - Im Rahmen der Fördermaßnahme „FORKA – Forschung für den Rückbau kerntechnischer Anlagen“ entwickeln das Karlsruher Institut für Technologie (KIT) zusammen mit den Projektpartnern der Bundesanstalt für Materialforschung (BAM), der Kraftanlagen Heidelberg GmbH (KAH) und der Landessammelstelle Berlin (ZRA) ein automatisiertes und auf zerstörungsfreien Prüfverfahren basierendes Fassinspektionssystem im Projekt ZIKA. Dieses System ermöglicht es, den aktuellen Zustand einzelner Fassgebinde auf genau dieselbe reproduzierbare Weise zu bestimmen und zu dokumentieren. Es trägt bei gleichzeitiger Erhöhung der Arbeitssicherheit zu einer Optimierung der wiederkehrenden Prüfungen durch Vereinheitlichungen und Reproduzierbarkeit bei. Zusätzlich kann durch eine Innenkorrosionserkennung frühzeitig Schäden erkannt werden, die bei einer regulären Inspektion nicht feststellbar wären. In Rahmen des Vorgängerprojekts EMOS wurde bereits eine Demonstrationsanlage zur Fassinspektion in einen geschlossenen Container gebaut, die über ein Bedienpanel gesteuert wird und es ermöglicht, das Äußere des Fasses zu inspizieren. Ziel von ZIKA ist es, die Erkenntnisse aus EMOS zu nutzen und eine Innenkorrosionserkennung zu integrieren, sowie das Gesamtsystem zu verkleinern. Zur Innenkorrosionserkennung werden an Testkörpern verschiedene zerstörungsfreie Prüfverfahren evaluiert und auf deren Eignung bewertet. Zu den Prüfverfahren gehören Thermografie, verschiedene Ultraschallprüftechniken, magnetische Streuflussmessung und Wirbelstromprüfung. T2 - KONTEC 2025 - Internationales Symposium Konditionierung radioaktiver Betriebs- und Stilllegungsabfälle & Stilllegung kerntechnischer Anlagen CY - Dresden, Germany DA - 17.09.2025 KW - Thermografie KW - Laserthermografie KW - ZfP KW - Machine learning PY - 2025 AN - OPUS4-64127 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Rooch, Ludwig A1 - Hassenstein, Christian A1 - Ziegler, Mathias ED - Sakagami, T. ED - Inoue, H. T1 - Total Focusing in the Virtual Wave Domain: 3D Defect Reconstruction Using Spatially Structured Laser Heating N2 - Classical active thermographic testing of industrial goods has mostly been limited to generating 2D defect maps. While for surface or near-surface defect detection, this is a desired result, for deeply buried defects, a 3D reconstruction of the defect geometry is coveted. This general trend can also be well observed in widely used NDT methods (radiography, ultrasonic testing), where the progression from 2D to 3D reconstruction methods has already made profound progress (CT, UT phased array transducers). Achieving a fully 3D defect reconstruction in active thermographic testing suffers from the diffusive nature of thermal processes. One possible solution to deal with thermal diffusion is the application of the virtual-wave concept, which, by solving an inverse problem, allows the diffusiveness to be extracted from the thermographic data in the post-processing stage. What is left follows propagating-wave physics, enabling the usage of well-known algorithms from ultrasonic testing. In this work, we present our progress in the 3D reconstruction of deeply buried defects using spatially structured laser heating in conjunction with applying the well-known total focusing method (TFM) in the virtual-wave domain. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Non-destructive testing KW - Virtual wave concept KW - Laser thermography KW - Thermal thomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641463 DO - https://doi.org/10.3390/proceedings2025129054 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Total Focusing in the Virtual Wave Domain: 3D Defect Reconstruction using spatially structured Laser Heating N2 - Classical active thermographic testing of industrial goods has mostly been limited to generating 2D defect maps. While for surface or near-surface defect detection, this is a desired result, for deeply buried defects, a 3D reconstruction of the defect geometry is coveted. This general trend can also be well observed in widely used NDT methods (radiography, ultrasonic testing), where the progression from 2D to 3D reconstruction methods has already made profound progress (CT, UT phased array transducers). Achieving a fully 3D defect reconstruction in active thermographic testing suffers from the diffusive nature of thermal processes. One possible solution to deal with thermal diffusion is the application of the virtual-wave concept, which, by solving an inverse problem, allows the diffusiveness to be extracted from the thermographic data in the post-processing stage. What is left follows propagating-wave physics, enabling the usage of well-known algorithms from ultrasonic testing. In this work, we present our progress in the 3D reconstruction of deeply buried defects using spatially structured laser heating in conjunction with applying the well-known total focusing method (TFM) in the virtual-wave domain. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Infrared thermography KW - Non-destructive testing KW - NDT KW - Total focussing method PY - 2025 AN - OPUS4-64145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clauß, F. A1 - Epple, Niklas A1 - Ahrens, M. A. A1 - Niederleithinger, Ernst A1 - Mark, P. T1 - Correlation of Load-Bearing Behavior of Reinforced Concrete Members and Velocity Changes of Coda Waves N2 - The integral collection of information such as strains, cracks, or temperatures by ultrasound offers the best prerequisites to monitor structures during their lifetime. In this paper, a novel approach is proposed which uses the collected information in the coda of ultrasonic signals to infer the condition of a structure. This approach is derived from component tests on a reinforced concrete beam subjected to four-point bending in the lab at Ruhr University Bochum. In addition to ultrasonic measurements, strain of the reinforcement is measured with fiber optic sensors. Approached by the methods of moment-curvature relations, the steel strains serve as a reference for velocity changes of the coda waves. In particular, a correlation between the relative velocity change and the average steel strain in the reinforcement is derived that covers 90% of the total bearing capacity. The purely empirical model yields a linear function with a high level of accuracy (R 2 =0.99, R2=0.99, RMSE≈90μ RMSE≈90μ strain). KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Structural Health Monitoring KW - Reinforced Concrete KW - Embedded Sensors PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542316 DO - https://doi.org/10.3390/ma15030738 VL - 15 IS - 3 SP - 738 PB - MDPI AN - OPUS4-54231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chakraborty, J. A1 - Wang, Xin A1 - Stolinski, M. T1 - Analysis of Sensitivity of Distance between Embedded Ultrasonic Sensors and Signal Processing on Damage Detectability in Concrete Structures N2 - Damage detection of reinforced concrete (RC) structures is becoming a more attractive domain due to the safety issues arising in the last few decades. The damage in concrete can be caused by excessive exploitation of the structure or environmental effects. The cracks in concrete can be detected by different nondestructive testing methods. However, the available methods used for this purpose have numerous limitations. The technologies available in the market nowadays have difficulties detecting slowly progressive, locally limited damage. In addition, some of These methods cannot be applied, especially in hard-to-reach areas in the superstructures. In order to avoid these deficiencies, an embedded ultrasonic methodology can be used to detect cracks in RC structures. In this study, the methodology of crack detection supported with the advanced Signal processing algorithm was proposed and verified on RC structures of various types, and cracks occurring between embedded sensors can be detected. Moreover, different pairs of ultrasonic sensors located in the considered structures are used for the analysis of the sensitivity of distance between them. It is shown that the ultrasonic sensors placed in the range of 1.5–2 m can detect cracks, even when the other methods failed to detect changes in the structure. The obtained results confirmed that diffuse ultrasonic sensor methodology is able to monitor real structures more effectively than traditional techniques. KW - Ultrasound KW - Coda wave interferometry KW - Structural health monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543624 DO - https://doi.org/10.3390/acoustics4010007 VL - 4 IS - 1 SP - 89 EP - 110 PB - MDPI CY - Basel, Schweiz AN - OPUS4-54362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Baensch, Franziska A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Mielentz, Frank A1 - Prabhakara, Prathik A1 - Hofmann, Detlef A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - SealWasteSafe: materials technology, monitoring techniques, and quality assurance for safe sealing structures in underground repositories N2 - Within the project SealWasteSafe, we advance construction materials and monitoring concepts of sealing structures applied for underground disposal of nuclear or toxic waste. As these engineered barriers have high demands concerning integrity, an innovative alkali-activated material (AAM) is improved and tested on various laboratory scales. This AAM has low reaction kinetics related to a preferential slow release of the heat of reaction in comparison to alternative salt concretes based on Portland cement or magnesium oxychloride cements. Hence, crack formation due to thermally induced strain is reduced. After successful laboratory scale analysis (Sturm et al., 2021), the AAM is characterised on a larger scale by manufacturing test specimens (100–300 L). Conventional salt concrete (DBE, 2004) and the newly developed AAM are compared using two specimen geometries, i.e. cylindrical and cuboid. A comprehensive multisensor monitoring scheme is developed to compare the setting process of AAM and salt concrete for these manufactured specimens. The analysed parameters include temperature and humidity of the material, acoustic emissions, and strain variations. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete, enable wireless access to temperature and humidity measurements and are compared to conventional cabled systems. Additionally, fibre-optic sensors (FOS) are embedded to record strain, but also have potential to record temperature and moisture conditions. Part of this project aims at demonstrating the high reliability of sensors and also their resistance to highly alkaline environments and to water intrusion along cables or at sensor locations. Further technical improvements were implemented so that first results clearly show the scalability of the setting process from previous small-scale AAM experiments and particularly the high potential of the newly developed approaches. Furthermore, ultrasonic methods are used for quality assurance to detect obstacles, potential cracks and delamination. On the one hand, both active and passive ultrasonic measurements complement the results obtained from the multisensor monitoring scheme for the produced specimens. On the other hand, the unique large aperture ultrasonic system (LAUS) provides great depth penetration (up to nearly 10 m) and can thus be applied at in situ sealing structures built as a test site in Morsleben by the Federal Company for Radioactive Waste Disposal (Bundesgesellschaft für Endlagerung, BGE) as shown by Effner et al. (2021). An optimised field lay-out identified from forward modelling studies and advanced imaging techniques applied to the measured data will further improve the obtained results. To characterise the inside of the test engineered barrier and achieve a proof-of-concept, an ultrasonic borehole probe is developed to enable phased arrays that can further improve the detection of potential cracks. Modelling results and first analysis of semispherical specimens confirmed the reliability of the directional response caused by the phased arrays of the newly constructed ultrasonic borehole probe. Overall, the project SealWasteSafe improves the construction material, multisensor monitoring concepts and ultrasonics for quality assurance. This will help to develop safe sealing structures for nuclear waste disposal. The outcomes are particularly valuable for salt as a host rock but partly also transferrable to alternative conditions. T2 - Safe ND Interdisciplinary research symposium on the safety of nuclear disposal practices CY - Berlin, Germany DA - 10.11.2021 KW - Borehole probe KW - SealWasteSafe KW - Engineered barrier KW - Materials technology KW - Monitoring KW - AAM KW - Ultrasound PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539172 DO - https://doi.org/10.5194/sand-1-127-2021 VL - 1 SP - 127 EP - 128 PB - Copernicus AN - OPUS4-53917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fontoura Barroso, Daniel A1 - Epple, Niklas A1 - Niederleithinger, Ernst T1 - A Portable Low-Cost Ultrasound Measurement Device for Concrete Monitoring N2 - This paper describes a new ultrasonic measuring device called “W-Box”. It was developed based on the requirements of the DFG Forschergruppe (research unit) CoDA for a portable device for monitoring of concrete specimens, models and actual structures using embedded ultrasonic transducers as well as temperature and humidity sensors. The W-Box can send ultrasonic pulses with a variable frequency of 50–100 kHz to one selectable transducer and records signals from up to 75 multiplexed channels with a sample rate of 1 MHz and a resolution of 14 bits. In addition, it measures temperature and humidity with high accuracy, adjustable amplification, restarts automatically after a power failure and can be fully controlled remotely. The measured data are automatically stored locally on-site data quality checks and transferred to remote servers. The comparison of the W-Box with a laboratory setup using commercial devices proves that it is equally reliable and precise, at much lower cost. The W-Box also shows that their measurement capacities, with the used embedded ultrasonic transducers, can reach above 6 m in concrete. KW - Low-cost KW - Coda wave interferometry KW - Ultrasound KW - IoT KW - Non-destructive testing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546756 DO - https://doi.org/10.3390/inventions6020036 SN - 2411-5134 VL - 6 IS - 2 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Diewald, F. A1 - Epple, Niklas A1 - Kraenkel, T. A1 - Gehlen, C. A1 - Niederleithinger, Ernst T1 - Impact of External Mechanical Loads on Coda Waves in Concrete N2 - During their life span, concrete structures interact with many kinds of external mechanical loads. Most of these loads are considered in advance and result in reversible deformations. Nevertheless, some of the loads cause irreversible, sometimes unnoticed changes below the macroscopic scale depending on the type and dimension of the impact. As the functionality of concrete structures is often relevant to safety and society, their condition must be known and, therefore, assessed on a regular basis. Out of the spectrum of non-destructive monitoring methods, Coda Wave Interferometry using embedded ultrasonic sensors is one particularly sensitive technique to evaluate changes to heterogeneous media. However, there are various influences on Coda waves in concrete, and the interpretation of their superimposed effect is ambiguous. In this study, we quantify the relations of uniaxial compression and uniaxial tension on Coda waves propagating in normal concrete. We found that both the signal correlation of ultrasonic signals as well as their velocity variation directly reflect the stress change in concrete structures in a laboratory environment. For the linear elastic range up to 30% of the strength, we calculated a velocity variation of −0.97‰/MPa for compression and 0.33%/MPa for tension using linear regression. In addition, these parameters revealed even weak irreversible changes after removal of the load. Furthermore, we show the time-dependent effects of shrinkage and creep on Coda waves by providing the development of the signal parameters over time during half a year together with creep recovery. Our observations showed that time-dependent material changes must be taken into account for any comparison of ultrasonic signals that are far apart in time. The study’s results demonstrate how Coda Wave Interferometry is capable of monitoring stress changes and detecting even small-size microstructural changes. By indicating the stated relations and their separation from further impacts, e.g., temperature and moisture, we anticipate our study to contribute to the qualification of Coda Wave Interferometry for its application as an early-warning system for concrete structures. KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Mechanical Load KW - Microstructure KW - Concrete PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556878 DO - https://doi.org/10.3390/ma15165482 SN - 1996-1944 VL - 15 IS - 16 SP - 1 EP - 15 PB - MDPI AN - OPUS4-55687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Infrared thermography as an inspection tool for wind turbine rotor blades N2 - This presentation explores the use of infrared thermography as an inspection tool for wind turbine rotor blades. It highlights the implementation of ground-based thermographic techniques, demonstrates what can be achieved through such inspections, and presents a case study conducted in partnership with Statkraft. Particular attention is given to the discussion of thermal contrast and how it can be obtained for effective defect detection. To assess the potential and limitations of thermography, results from controlled climate chamber experiments and complementary simulations are also presented. T2 - IQPC Wind Week 2025 CY - Bremen, Germany DA - 26.08.2025 KW - Thermography KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie anlage rotorblätte KW - Damage detection PY - 2025 AN - OPUS4-64056 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - New technologies for air-coupled ultrasonic testing N2 - This presentation opens the topic with the basics of air-coupled ultrasonic testing and presents various types of transducer technologies which are used in this field: ferroelectret transducers, thermoacoustic emitters, optical methods of detection of ultrasound and plasma-acoustic emitters. T2 - Seminar "Zerstörungsfreie Prüfung" CY - Online meeting DA - 26.6.2025 KW - Air-coupled ultrasound KW - Thermoacoustic transmitter KW - Ferroelectret KW - Plasma KW - Optical detection of ultrasound PY - 2025 AN - OPUS4-64079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Gornushkin, Igor B. T1 - Mass and mole fractions in calibration-free LIBS N2 - This technical note highlights the fact that CF-LIBS algorithms work in mole fractions, while results of spectrochemical analysis are usually reported in mass fractions or mass percent. Ignoring this difference and not converting mole fractions to mass fractions can lead to errors in reported concentrations determined by the CF-LIBS method and inadequate comparison of these concentrations with certified concentrations. Here, the key points of the CF-LIBS algorithm are reproduced and the formulae for converting a mole fraction to a mass fraction and vice versa are given. Several numerical examples are also given, which show that the greater the difference between the molar mass of an individual element in a sample and the average molar mass, the greater the discrepancy between the mole and mass fractions. KW - Spectroscopy KW - Analytical Chemistry KW - LIBS KW - Calibration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598611 DO - https://doi.org/10.1039/d4ja00028e SN - 0267-9477 VL - 39 IS - 4 SP - 1030 EP - 1032 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59861 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Bridge Monitoring with Coda Waves - Embedding Ultrasonic Transducers in a Reinforced Concrete Bridge to Monitor Small Changes in Multiply Scattered Waves N2 - Within a DFG-funded research group, we investigate the possibility of concrete damage assessment with coda waves. Coda wave interferometry (CWI) can be a valuable asset to structural health monitoring (SHM) as we can detect small signal changes and quantify them with the calculation of relative velocity changes. By equipping an in-service road bridge with more than 24 embedded ultrasonic transducers, we want to analyze how methods developed within the research group perform in an uncontrollable environment. We evaluate individual source-receiver combinations for detection of temporal changes as well as the entire installed sensor array to create maps of material change comparing two distinct states of the bridge. T2 - Research Unit CoDA Summer School 2 CY - Garmisch-Partenkirchen, Germany DA - 19.07.2022 KW - Coda Wave Interferometry KW - Embedded sensors KW - Structural Health Monitoring KW - Ultrasound KW - Reinforced Concrete Structures PY - 2022 AN - OPUS4-55382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chakraborty, J. A1 - Wang, Xin A1 - Stolinski, M. T1 - Damage Detection in Multiple RC Structures Based on Embedded Ultrasonic Sensors and Wavelet Transform N2 - This paper summarizes the results of research aimed at assessing cracks in reinforced concrete structures using embedded ultrasonic sensors. The diffuse ultrasonic waves were considered to evaluate the health status of the tested structures. There are different algorithms used to detect cracks in the structure, but most studies have been performed on benchmark reinforced concrete (RC) structures and in laboratory conditions. Since there were difficulties with the validity of Damage detection in real structures in the presence of environmental changes and noises, the application of advanced signal processing methods was necessary. Therefore, the wavelet transform was applied to process ultrasonic signals acquired from multiple civil structures. It is shown that the ultrasonic sensors with an applied wavelet transform algorithm on collected signals can successfully detect cracks in the laboratory as well as in a real environment. Experimental results showed a perfect match for detecting damage and quasi-static load in the presence of environmental changes. The results were confirmed with other techniques. In addition, designing an extra filter for removing noises can be avoided by using the applied algorithms. The obtained results confirmed that diffuse ultrasonic sensor methodology with the proposed algorithm is useful and effective in Monitoring real RC structures, and it is better than traditional techniques. KW - Ultrasound KW - Damage KW - Detection KW - Concrete KW - Wavelet PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523089 DO - https://doi.org/10.3390/buildings11020056 VL - 11 IS - 2 SP - 56 PB - MDPI AN - OPUS4-52308 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring Reinforced Concrete Structures with Coda Waves The Influence of Temperature on Ultrasound Velocity Changes calculated with Coda Wave Interferometry N2 - Monitoring of reinforced concrete structures to ensure their stability and increase their service-life is a crucial element of a modern infrastructural concept. With classical methods of non-destructive testing and inspection, repeated measurements under comparable conditions are difficult to conduct. Therefore, DFG research unit FOR 2825 CoDA researches the assessment of concrete damage using ultrasound coda wave interferometry and embedded sensors. Embedding the sensors into the monitoring target reduces human and non-human factors influencing repeatability. Using Coda Wave Interferometry (CWI), small velocity changes in the material can be detected by comparison of repeated measurements. The technique is sensitive to damaging changes like cracking as well as to reversible influences like material temperature. The understanding of these different influences on the signal is crucial for the analysis of long-term monitoring data to make an educated assessment of the structure and its integrity. With several laboratory experiments in a climate chamber and a long-term experiment recording an annual cycle in a large model on an outdoor test site in Horstwalde close to Berlin, we try to understand the influence of temperature on the CWI results. The results show that the velocity change calculated by CWI does closely follow the trend of concrete temperature. After one year of data recording with the large model being exposed to environmental variations only, the calculated velocity change resembles the annual temperature curve. The data shows a linear dependency between velocity and temperature change in a range of -0.03 percent per °K to -0.06 percent per °K - regardless of specimen size. An approach to remove temperature influence from the yearly cycle recorded in the large-scale experiment using this linear relation is unable to remove high-frequency variations - especially daily influences. Low-pass filtering the data can eliminate these variations while preserving permanent shifts caused by damages. Although we have shown that the influence of temperature on long term monitoring can be removed to a significant extent, there is still an influence of environmental changes remaining in the data. Possible nonlinear effects and influences not related to temperature need to be investigated in the future. T2 - DGG 81. Jahrestagung 2021 CY - Online meeting DA - 01.03.2021 KW - Ultrasound KW - Bridge Monitoring KW - Coda Wave Interferometry KW - Structural health monitoring PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522401 DO - https://doi.org/10.23689/fidgeo-3975 AN - OPUS4-52240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Effner, Ute A1 - Mielentz, Frank A1 - Niederleithinger, Ernst A1 - Friedrich, C. A1 - Mauke, R. A1 - Mayer, K. T1 - Prüfung von Abdichtbauwerken für Endlager auf Risse – eine Herausforderung N2 - Im Jahr 2011 hat der Bundestag in Deutschland den Ausstieg aus der Kernenergie beschlossen. Der angefallene Abfall wird mehr als hunderttausend Jahre eine derartig hohe Aktivität besitzen, dass er eine erhebliche Gefahr für nachfolgende Generationen darstellen kann. Dieser radioaktive Abfall soll in tiefen geologischen Formationen (z.B. Salz, Ton oder Kristallin) sicher endgelagert werden. Die Endlager werden mittels sogenannter geotechnischer Abdichtbauwerke (Schachtbzw. Streckenverschlüsse) verschlossen, wofür u.a. Zement- oder Sorel-basierte Baustoffe (Betone) in Frage kommen. Die Beschreibung des Dichtvermögens dieser Bauwerke ist unabdingbar. In der Forschungsphase werden verschiedene Werkstoffe untersucht und Methoden für die zerstörungsfreie Untersuchung der Bauwerke als Mittel der Qualitätsprüfung entwickelt. Hierbei ist der Nachweis der Rissfreiheit bzw. die Detektion möglicher Risse ein vorrangiges Thema. In den letzten Jahren konnten bereits umfangreiche Erfahrungen mit der Untersuchung von in-situ-Versuchsobjekten in Realmaßstab gesammelt werden. Die Messungen wurden im Endlager für radioaktive Abfälle Morsleben am in-situ-Versuch “Abdichtbauwerk im Steinsalz” und in der Grube Teutschenthal am Großversuch GV2 durchgeführt. Es ist gelungen mit einem neu entwickelten Ultraschall-Messsystem Eindringtiefen bis ca. 9,0 m zu realisieren. Die Messungen mit dem Large Aperture Ultrasonic System in Kombination mit der Rekonstruktion-Methode Synthetic Aperture Focusing Technique zeigen, dass die zerstörungsfreie Prüfung von Abdichtbauwerken möglich und die Nutzung des Messsystems zur Qualitätssicherung bei der Erstellung der Verschlussbauwerke vielversprechend ist. N2 - In 2011, the German Bundestag decided to phase out nuclear energy. The resulting waste will remain highly radioactive for many hundreds of thousands of years and represents a considerable danger for future generations. This radioactive waste is to be safely disposed of in deep geological formations (e.g. salt, clay or crystalline). The repositories will be sealed by means of engineered barrier systems. The impermeability of these structures is indispensable. In the current research phase, various materials are being investigated and methods for monitoring the structures are being developed. In this context, the investigation of cracks is a priority topic. In recent years, BAM has gained extensive experience in the investigation of in-situ test objects in full scale. The measurements were performed in the Morsleben repository for radioactive waste at the test structure for the in-situ experiment "Sealing structure in rock salt" and in the Teutschenthal mine at the large-scale GV2 test structure. With a newly developed ultrasonic measuring system it has been possible to achieve penetration depths of up to approx. 9.0 m. Measurements with the Large Aperture Ultrasonic System in combination with the Synthetic Aperture Focusing Technique reconstruction method show that the non-destructive testing of sealing structures is possible and the use of the measuring system for quality assurance in the construction of sealing structures is promising. KW - Abdichtbauwerk / Verschlussbauwerk KW - Zerstörungsfreie Prüfung KW - Large Aperture Ultrasonic System KW - Synthetic Aperture Focusing Technique KW - Ultraschall-Echo-Verfahren PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520298 DO - https://doi.org/10.1002/mawe.202000118 SN - 1521-4052 VL - 52 IS - 1 SP - 19 EP - 31 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-52029 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Clauß, F. A1 - Epple, Niklas A1 - Ahrens, M. A. A1 - Niederleithinger, Ernst A1 - Mark, P. T1 - Comparison of Experimentally Determined Two-Dimensional Strain Fields and Mapped Ultrasonic Data Processed by Coda Wave Interferometry N2 - Due to the high sensitivity of coda waves to the smallest structural alterations such as strain, humidity or temperature changes, ultrasonic waves are a valid means to examine entire structures employing networks of ultrasonic transducers. In order to substantiate this ex ante assessment, the viability of measuring ultrasonic waves as a valid point of reference and inference for structural changes is to be further scrutinized in this work. In order to investigate the influence of mechanical strain on ultrasonic signals, a four-point bending test was carried out on a reinforced concrete beam at Ruhr University Bochum. Thus, measurements collected from a network of selected transducer pairings arranged across the central, shear-free segment of the test specimen, were correlated to their respective strain fields. Detected ultrasonic signals were evaluated employing Coda Wave Interferometry. Such analysis comprised the initial non-cracked state as well as later stages with incremental crack depth and quantity. It was to ascertain that the test specimen can in fact be qualitatively compartmentalized into areas of compression and tension identified via Relative Velocity Changes presented in Attribute Maps. However, since results did not entail a zero crossing, i.e., neither positive nor negative values were to be calculated, only relative changes in this work displayed staggered over the height of the object under test, are discussed. Under the given methodological premises, additional information is currently required to make quantitative assertions regarding this correlation of ultrasonic and strain results. This holds true for the comparability of the ultrasonic and strain results for both non-cracked and even the cracked state. KW - Digital image correlation KW - Fiber optic sensors KW - Coda Wave Interferometry KW - Ultrasound KW - Concrete PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510501 DO - https://doi.org/10.3390/s20144023 SN - 1424-8220 VL - 20 IS - 14 SP - Paper 4023, 1 PB - MDPI CY - Basel AN - OPUS4-51050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Xin A1 - Chakraborty, J. A1 - Bassil, A. A1 - Niederleithinger, Ernst T1 - Detection of Multiple Cracks in Four-Point Bending Tests Using the Coda Wave Interferometry Method N2 - The enlargement of the cracks outside the permitted dimension is one of the main causes for the reduction of service life of Reinforced Concrete (RC) structures. Cracks can develop due to many causes such as dynamic or static load. When tensile stress exceeds the tensile strength of RC, cracks appear. Traditional techniques have limitations in early stage damage detection and localisation, especially on large-scale structures. The ultrasonic Coda Wave Interferometry (CWI) method using diffuse waves is one of the most promising methods to detect subtle changes in heterogeneous materials, such as concrete. In this paper, the assessment of the CWI method applied for multiple cracks opening detection on two specimens based on four-point bending test is presented. Both beams were monitored using a limited number of embedded Ultrasonic (US) transducers as well as other transducers and techniques (e.g., Digital Image Correlation (DIC), LVDT sensors, strain gauges, and Fiber Optics Sensor (FOS)). Results show that strain change and crack formation are successfully and efficiently detected by CWI method even earlier than by the other techniques. The CWI technique using embedded US transducers is undoubtedly a feasible, efficient, and promising method for long-term monitoring on real infrastructure. KW - Coda wave interferometry KW - Reinforced concrete KW - Cracks KW - SHM KW - Damage detection PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506666 DO - https://doi.org/10.3390/s20071986 VL - 20 IS - 7 SP - 1 EP - 17 PB - MDPI CY - Basel AN - OPUS4-50666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Ultrasonic Investigation for the Quality Assurance of Sealing Structures in Radioactive Waste Repositories N2 - The structural integrity of sealing structures in underground repositories for radioactive waste is a major concern regarding safe disposal. Non-destructive testing plays a very important role in the safety of this sealing structures. Ultrasonic pulse echo technology has been established in the construction industry as a non-destructive testing method for locating potential defects and material characterization of concrete structures. A borehole probe is an ultrasonic pulse-echo device used to investigate the internal structures of salt concrete. A prototype borehole probe is successfully demonstrated with the existing research borehole in the test site using a commercially available flaw detector. A novel phased array borehole probe that allows the beam to be focused based on the delay law was constructed and tested. The directivity measurements on the semi-cylindrical concrete sample agree well with the simulation results for the different focusing angles. In combination with geophysical reconstruction methods, the optimized radiation pattern of the probe is expected to improve the signal quality and thus increase the reliability of the imaging results. In addition, a unique large aperture ultrasound system (LAUS) is expected to provide enhanced images of possible cracks and embedded objects in in-situ structures. LAUS will be optimized to reliably detect objects at depths greater than 9 m and, at the same time, provide good resolution. Modeling studies show the potential to increase the distance between the transducer arrays further, and the same configuration has been successfully tested on a thick concrete wall. Overall, the paper shows that quality assurance using ultrasonic testing is crucial for constructing safe sealing structures to dispose of radioactive or toxic waste. T2 - NDE 2022 CY - Gandhinagar, India DA - 24.12.2022 KW - Ultrasonic Testing KW - Engineered barrier KW - Phased array technique KW - Non-destructive testing civil engineering KW - Quality assurance PY - 2022 AN - OPUS4-56802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Niederleithinger, Ernst A1 - Gardner, S. A1 - Kind, Thomas A1 - Kaiser, R. A1 - Grunwald, Marcel A1 - Yang, G. A1 - Redmer, Bernhard A1 - Waske, Anja A1 - Mielentz, Frank A1 - Effner, Ute A1 - Köpp, Christian A1 - Clarkson, A. A1 - Thompson, F. A1 - Ryan, M. A1 - Mahon, D. T1 - Muon Tomography of the Interior of a Reinforced Concrete Block: First Experimental Proof of Concept N2 - Quality assurance and condition assessment of concrete structures is an important topic world-wide due to the aging infrastructure and increasing traffic demands. Common topics include, but are not limited to, localisation of rebar or tendon ducts, geometrical irregularities, cracks, voids, honeycombing or other flaws. Non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened up new fields of application, such as the investigation of freight containers. Muon imaging also has the potential to fill some of the gaps currently existing in concrete NDT. As a first step towards practical use and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. The data acquisition takes more time and signals contain more noise, but the images allowed to detect the same important features that are visible in conventional high energy X-ray tomography. In our experiment, we have shown that muon imaging has potential for concrete inspection. The next steps include the development of mobile detectors and optimising acquisition and imaging parameters. KW - Concrete KW - Muon KW - Radar KW - Ultrasound KW - X-ray PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529974 DO - https://doi.org/10.1007/s10921-021-00797-3 VL - 40 IS - 3 SP - 1 EP - 14 PB - Springer Nature AN - OPUS4-52997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Xin A1 - Niederleithinger, Ernst A1 - Hindersmann, Iris T1 - The installation of embedded ultrasonic transducers inside a bridge to monitor temperature and load influence using coda wave interferometry technique N2 - This article presents a unique method of installing a special type of embedded ultrasonic transducers inside a 36-m-long section of an old bridge in Germany. A small-scale load test was carried out by a 16 ton truck to study the temperature and load influence on the bridge, as well as the performance of the embedded transducers. Ultrasonic coda wave interferometry technique, which has high sensitivity in detecting subtle changes in a heterogeneous medium, was used for the data evaluation and interpretation. The separation of two main influence factors (load effect and temperature variation) is studied, and future applications of wave velocity variation rate Φ for structural health condition estimation are discussed. As a preliminary research stage, the installation method and the performance of the ultrasonic transducer are recognized. Load- and temperature-induced weak wave velocity variations are successfully detected with a high resolution of 10−4%. The feasibility of the whole system for long-term structural health monitoring is considered, and further research is planned. KW - Ultrasound KW - Bridge KW - Monitoring KW - coda wave interferometry KW - embedded PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527978 DO - https://doi.org/10.1177/14759217211014430 SN - 1475-9217 VL - 21 IS - 3 SP - 913 EP - 927 PB - SAGE AN - OPUS4-52797 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Effner, Ute A1 - Behrens, Matthias A1 - Bernstein, Thomas A1 - Niederleithinger, Ernst T1 - Entwicklung einer Bohrlochsonde für Ultraschalluntersuchungen an Abschlussbauwerken in Endlagern N2 - Für die Qualitätssicherung von Abschlusswerken für Endlager wird eine Ultraschall-Bohrlochsonde entwickelt. Mithilfe dieser Sonde, die aus einer Vielzahl von einzelnen koppelmittelfreien Ultraschall-Punktkontaktprüfköpfen besteht, soll die Rissfreiheit der Versuchsbauwerke überprüft werden. Ein erster Prototyp der Sonde wurde mit einem kommerziellen Ultraschallgerät betrieben und bestand aus 12 Transversalwellen-Punktkontaktprüfköpfen von denen jeweils sechs als Sender und sechs als Empfänger parallelgeschaltet waren. Um den erzeugten Schalldruck der Bohrlochsonde zu steigern, wurde bei der Neuentwicklung die Prüfkopfanzahl erhöht und zusätzlich die laufzeitgesteuerte Anregung der einzelnen Prüfköpfe vorgesehen. Für die Anregung der Prüfköpfe mit programmierten Zeitverzögerungen wurde ein neuartiger mehrkanaliger Sender für bipolare Rechtecksignale entwickelt. Durch die Entwicklung der Bohrlochsonde soll eine dynamische Anpassung der Prüfkopf-Apertur sowie eine Fokussierung des Schallfeldes in Abhängigkeit der zu untersuchenden Tiefe erfolgen. Mithilfe entsprechender Anregungsfunktionen kann das Schallfeld der Bohrlochsonde unterschiedlich geformt werden, z. B. ist auch ein Schwenken des fokussierten Schallbündels möglich. Dadurch wird das erfasste Prüfvolumen begrenzt und auf diese Weise das Signal-Störverhältnis der Empfangssignale verbessert. In Kombination mit SAFT-Rekonstruktionsrechnungen wird durch eine optimierte Abstrahlcharakteristik der Sonde mit einem hohen Schalldruck unter verschiedenen Winkeln eine verbesserte Signalqualität und damit eine erhöhte Aussagesicherheit der Ergebnisse in der Objektabbildung erwartet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Abdichtbauwerk KW - Bohrlochsonde KW - Ultraschall-Echoverfahren KW - Verschlussbauwerk KW - Zerstörungsfreie Prüfung KW - Ultraschall-Messtechnik PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526746 UR - https://jahrestagung.dgzfp.de/portals/jt2021/bb176/inhalt/poster.htm SN - 978-3-947971-18-3 VL - 176 SP - 1 EP - 7 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52674 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Büttner, C. A1 - Niederleithinger, Ernst A1 - Buske, S. A1 - Friedrich, C. T1 - Ultrasonic Echo Localization Using Seismic Migration Techniques in Engineered Barriers for NuclearWaste Storage N2 - In the framework of non-destructive-testing advanced seismic imaging techniques have been applied to ultrasonic echo data in order to examine the integrity of an engineered test-barrier designed to be used for sealing an underground nuclear waste disposal site. Synthetic data as well as real multi-receiver ultrasonic data acquired at the test site were processed and imaged using Kirchhoff prestack depth migration reverse time migration (RTM). In general, both methods provide a good Image quality as demonstrated by various case studies, however deeper parts within the test barrier containing inclined reflectors were reconstructed more accurately by RTM. In particular, the image quality of a specific target reflector at a depth of 8 m in the test-barrier has been significantly improved compared to previous investigations using synthetic aperture Focusing technique, which justifies the considerable computing time of this method. KW - Radioactive waste disposal KW - Engineered barrier KW - Ultrasound KW - Imaging KW - Crack detection PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537956 DO - https://doi.org/10.1007/s10921-021-00824-3 SN - 0195-9298 VL - 40 IS - 4 SP - 1 EP - 10 PB - Springer AN - OPUS4-53795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, T. A1 - Sens-Schönfelder, C. A1 - Epple, Niklas A1 - Niederleithinger, Ernst T1 - Imaging of Small-Scale Heterogeneity and Absorption Using Adjoint Envelope Tomography: Results From Laboratory Experiments N2 - To complement the information provided by deterministic seismic imaging at length scales above a certain resolution limit we present the first application of adjoint envelope tomography (AET) to experimental data. AET uses the full envelopes of seismic records including scattered coda waves to obtain information about the distribution of absorption and small-scale heterogeneity which provide complementary information about the investigated medium. Being below the resolution limit this small-scale structure cannot be resolved by conventional tomography but still affects wave propagation by attenuating ballistic waves and generating scattered waves. Using ultrasound data from embedded sensors in a meter-sized concrete specimen we image the distribution of absorption and heterogeneity expressed by the intrinsic quality factor Q−1 and the fluctuation strength ɛ that characterizes the strength of the heterogeneity. The forward problem is solved by modeling the 2-D multiple nonisotropic scattering in an acoustic medium with spatially variable heterogeneity and attenuation using the Monte-Carlo method. Gradients for the model updates are obtained by convolution with the back-propagated envelope misfit using the adjoint formalism in analogy to full waveform inversion. We use a late coda time window to invert for absorption and an earlier time window to infer the distribution of heterogeneity. The results successfully locate an area of salt oncrete with increased scattering and concentric anomalies of intrinsic attenuation. The resolution test shows that the recovered anomalies constitute reasonable representations of internal structure of the specimen. KW - Ultrasound KW - Scattering KW - Tomography KW - Concrete KW - Heterogeneity PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563163 DO - https://doi.org/10.1029/2022JB024972 SN - 2169-9313 VL - 127 IS - 11 SP - 1 EP - 21 PB - American Geophysical Union AN - OPUS4-56316 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Arndt, R.W. A1 - Grosse, C.U, A1 - Maehner, D. A1 - Niederleithinger, Ernst A1 - Taffe, A. A1 - Algernon, D. A1 - Berger, J. A1 - Kessler, S. A1 - Krueger, M. A1 - Kruschwitz, Sabine A1 - Ufermann-Wallmeier, D. A1 - Walther, A. T1 - Non-destructive testing in civil engineering: A memorandum for teaching at German-speaking universities N2 - This contribution summarizes actual developments and draft fundamental teaching topics in the field of nondestructive testing in civil engineering (NDT-CE). It is based on the first memorandum on teaching and research in the field of NDT-CE at German speaking universities and provides an overview of the academic education and highlights possible focuses, especially in teaching but also takes into account noteworthy developments and topics in research in the field of NDT-CE. Suggestions are given for the development and advancement of the teaching curricula in regards to a comprehensive and sound professional education of students in civil engineering and adjacent disciplines. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Curriculum KW - NDT-CE KW - University KW - Competencies PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563269 UR - https://www.ndt.net/article/ndtce2022/paper/61547_manuscript.pdf SP - 1 EP - 10 PB - NDT.net AN - OPUS4-56326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Niederleithinger, Ernst A1 - Fontoura Barroso, Daniel T1 - Coda Wave Interferometry for Monitoring Bridges with Embedded Ultrasonic Transducers – Lessons Learned at the Gänstorbrücke Bridge Ulm, Germany N2 - Ultrasonic Coda Wave interferometry has the potential to detect minute changes in scattering materials like concrete. By permanently installing ultrasonic transducers in concrete, DFG Research unit CoDA aims to develop methods for concrete damage assessment in Germany's aging infrastructure. To test the methods developed in simulations and laboratory experiments on a large scale, we have implemented several ultrasonic transducers at the Gänstorbrücke Ulm, one of Germany's most monitored road bridges. Since fall 2020 we are monitoring parts of the center of the Bridge, as well as an abutment, and compare the results to the commercial monitoring system. All data is recorded with a self-made data collection device, the so-called W-Box, and analyzed with different coda wave-based algorithms to detect signal and volumetric velocity changes. The long-term measurements show that the influence of temperature changes on strains and therefore ultrasound velocity changes calculated with coda waves can be monitored. The capabilities and limitations of the coda wave-based monitoring system are tested in a controlled experiment. Static loading using a truck with varying loads at several positions allows the calibration of the system to improve the detectability of possibly damaging loads and changes induced by this loading. A map of velocity change analyzing data from this load experiment shows that the influence of load on the material and strain distribution can be detected with array measurements. T2 - NDT-CE 2022 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Coda Wave Interferometry KW - Ultrasound KW - Embedded sensors KW - Bridge Monitoring KW - Load Experiment PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564531 SP - 1 EP - 8 AN - OPUS4-56453 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, U. A1 - Pudovikov, S. A1 - Herrmann, H.-G. A1 - Wiggenhauser, H. A1 - Prabhakara, Prathik A1 - Niederleithinger, Ernst T1 - Evaluation of retroreflective corner echo for detection of surface breaking cracks in concrete by ultrasound N2 - The retroreflective corner echo is used, for example, in ultrasonic non-destructive testing of metals to find fatigue cracks in tubes or shafts. If the much weaker crack tip signal is additionally detected, the crack length can also be determined. A corner reflection occurs in cases of surface breaking cracks with predominantly perpendicular orientation to the surface. The intensity of the corner reflection depends on the angle of incidence and on the ultrasonic wave mode used. For the reliable detection of vertical surface breaking cracks in metals, transversal waves are commonly used, which propagate at an angle of 37° to 53° to the inspection surface. As shown in this contribution, the wide spread low frequency ultrasonic arrays with dry point contact sources available for ultrasonic testing of concrete also allow to receive corner echoes. These devices generate transversal waves in concrete structures with a large divergence of the sound field. A series of experiments was carried out with such dry point contact arrays on concrete specimens with artificial test defects and controlled induced cracks of different depths. The ultrasonic time-of-flight signals were recorded, exported and reconstructed utilising the SAFT (Synthetic Aperture Focusing Technique) algorithm. The SAFT reconstruction parameters were adjusted to visualize the corner echo indication. As will be shown, with this targeted processing, the reproducible detection of surface breaking cracks in concrete is possible. The retroreflective corner echo can thus be exploited in civil engineering for non-destructive inspection of concrete. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Concrete KW - Crack depth KW - Ultrasound KW - SAFT PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563365 UR - https://www.ndt.net/article/ndtce2022/paper/27256_manuscript.pdf IS - 27256 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-56336 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Landis, E. A1 - Hassefras, Emiel A1 - Oesch, Tyler A1 - Niederleithinger, Ernst T1 - A Microstructural Basis for Diffuse Ultrasound in Concrete N2 - Attenuation of ultrasonic signals in concrete has the potential to carry much information about the microstructure of the material. In this work a series of concrete specimens of varying porosities and pore size distributions were internally imaged with x-ray computed tomography (CT), and then subsequently examined with throughtransmission ultrasound. The CT images were used to quantify both capillary porosity of cement paste as well as internal interfaces that are likely to produce elastic wave scattering. Ultrasound signals were represented as a diffusion process such that absorption and scattering attenuation could be isolated. As implemented, the diffusion model was a poor predictor of capillary porosity, while diffusivity was a reasonable predictor of scattering interfaces. Diffusivity was found to scale extremely well with small scale porosity, which made it a good predictor of compressive strength. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Concrete KW - X-ray tomography KW - Ultrasound PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563371 UR - https://www.ndt.net/article/ndtce2022/paper/61592_manuscript.pdf SP - 1 EP - 4 PB - NDT.net AN - OPUS4-56337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Niederleithinger, Ernst A1 - Buske, S. A1 - Büttner, C. T1 - Application of Elastic P-SV Reverse Time Migration to Synthetic Ultrasonic Echo Data from Concrete Members N2 - The ultrasonic echo technique is frequently used in non-destructive testing (NDT) of concrete structures for thickness measurements, geometry determinations as well as localization of built-in components. To improve ultrasonic imaging of complex structures in concrete, we transferred a geophysical imaging technique, the reverse time migration (RTM), to NDT in civil engineering. In contrast to the conventionally used synthetic aperture focusing technique (SAFT) algorithms, RTM is a wavefield continuation method in time and uses the full wave equation. Thus, RTM can handle complicated wave propagations in any direction without dip limitation. In this paper, we focused on the application and evaluation of a two-dimensional (2D) elastic RTM algorithm considering compressional waves, vertically polarized shear waves, and Rayleigh waves. We tested the elastic RTM routine on synthetic ultrasonic echo data generated with a 2D concrete model consisting of several steps and circular air inclusions. As these complex structures can often be found in real-world NDT use cases, their imaging is especially important. By using elastic RTM, we were able to clearly reproduce vertical reflectors and lower edges of circular air voids inside our numerical concrete model. Such structures cannot be imaged with conventional SAFT algorithms. Furthermore, the used elastic RTM approach also yielded a better reconstruction of a horizontal reflector and upper boundaries of circular air inclusions. Our encouraging results demonstrate that elastic RTM has the potential to significantly improve the imaging of complex concrete structures and, thus, is a step forward for detailed, high-quality ultrasonic NDT in civil engineering. KW - Concrete KW - Ultrasound KW - Imaging KW - Reverse time migration KW - Elastic PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580680 DO - https://doi.org/10.1007/s10921-023-00962-w SN - 0195-9298 VL - 42 IS - 3 SP - 1 EP - 18 PB - Springer Nature AN - OPUS4-58068 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rabe, U. A1 - Pudovikov, S. A1 - Herrmann, H.-G. A1 - Wiggenhauser, H. A1 - Prabhakara, Prathik A1 - Niederleithinger, Ernst T1 - Using the Corner Reflection for Depth Evaluation of Surface Breaking Cracks in Concrete by Ultrasound N2 - The corner echo is a well-known effect in ultrasonic testing, which allows detection of surface breaking cracks with predominantly perpendicular orientation to the surface as, for example, corrosion cracks in metal pipes or shafts. This echo is formed by two planes, the surface of the crack and the surface which the crack breaks. It can also be classified as a half-skip method, since a reflection of the pulse occurs on the backwall before the reflection at the defect takes place. In combination with the diffraction from the crack tip, the corner echo also allows crack sizing. As shown in this paper, the corner reflection can be used in civil engineering for nondestructive inspection of concrete. Commercially available low frequency ultrasonic arrays with dry point contact sources generate SH transversal waves with sufficient divergence of the sound field in order to detect corner reflections. Ultrasonic line-scans and area-scans were acquired with a linear array on flat concrete specimens, and the data were reconstructed by the Synthetic aperture focusing technique. If the angles and the area of reconstruction are chosen accordingly, the corner echo reflection can be distinguished from other ultrasonic information. The corner echo can thus be used as a method for deciding whether a crack is a partial-depth crack or a full-depth crack and thus for obtaining a statement about crack depth. This paper presents corresponding experimental results obtained on concrete specimens with artificial test defects and cracks induced under controlled conditions. KW - Ultrasound KW - Crack depth KW - Concrete KW - Corner echo PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574631 DO - https://doi.org/10.1007/s10921-023-00956-8 SN - 0195-9298 VL - 42 IS - 2 SP - 1 EP - 19 PB - Springer Nature AN - OPUS4-57463 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prabhakara, Prathik A1 - Lay, Vera A1 - Mielentz, Frank A1 - Niederleithinger, Ernst A1 - Behrens, Matthias T1 - Enhancing the Performance of a Large Aperture Ultrasound System (LAUS): A Combined Approach of Simulation and Measurement for Transmitter–Receiver Optimization N2 - The Large Aperture Ultrasound System (LAUS) developed at BAM is known for its ability to penetrate thick objects, especially concrete structures commonly used in nuclear waste storage and other applications in civil engineering. Although the current system effectively penetrates up to ~9 m, further optimization is imperative to enhance the safety and integrity of disposal structures for radioactive or toxic waste. This study focuses on enhancing the system’s efficiency by optimizing the transducer spacing, ensuring that resolution is not compromised. An array of twelve horizontal shear wave transducers was used to find a balance between penetration depth and resolution. Systematic adjustments of the spacing between transmitter and receiver units were undertaken based on target depth ranges of known reflectors at depth ranges from 5 m to 10 m. The trade-offs between resolution and artifact generation were meticulously assessed. This comprehensive study employs a dual approach using both simulations and measurements to investigate the performance of transducer units spaced at 10 cm, 20 cm, 30 cm, and 40 cm. We found that for depths up to 5 m, a spacing of 10 cm for LAUS transducer units provided the best resolution as confirmed by both simulations and measurements. This optimal distance is particularly effective in achieving clear reflections and a satisfactory signal-to-noise ratio (SNR) in imaging scenarios with materials such as thick concrete structures. However, when targeting depths greater than 10 m, we recommend increasing the distance between the transducers to 20 cm. This increased spacing improves the SNR in comparison to other spacings, as seen in the simulation of a 10 m deep backwall. Our results emphasize the critical role of transducer spacing in achieving the desired SNR and resolution, especially in the context of depth imaging requirements for LAUS applications. In addition to the transducer spacing, different distances between individual sets of measurement positions were tested. Overall, keeping the minimal possible distance between measurement position offsets provides the best imaging results at greater depths. The proposed optimizations for the LAUS in this study are primarily relevant to applications on massive nuclear structures for nuclear waste management. This research highlights the need for better LAUS efficiency in applications such as sealing structures, laying the foundation for future technological advances in this field. KW - Engineered barrier system KW - Phased array technique KW - Ultrasonic testing KW - Non-destructive testing in civil engineering KW - Seismic migration PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592426 DO - https://doi.org/10.3390/s24010100 VL - 24 IS - 1 SP - 1 EP - 23 PB - MDPI CY - Basel, Switzerland AN - OPUS4-59242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Timofeev, Juri A1 - Azari, H. A1 - Satyanarayana, R. T1 - Controlled Creating of Delaminations in Concrete for Nondestructive Testing N2 - Locating and sizing delaminations is a common inspection task in the maintenance and quality control of construction and rehabilitation. Their detection is an important area of application of nondestructive testing in civil engineering (NDT-CE). To improve this application, NDT test systems and test solutions must be compared, for which specimens containing well-defined delaminations are needed to serve as a reference. Currently, there are no widely accepted procedures available for creating such flaws locally and reproducibly. This study presents procedures for creating artificial delaminations repeatably and as close as possible to natural delaminations. To produce the discontinuities only substances were used which can occur in concrete components and do not affect the application of NDT-CE methods. Ultrasonic pulse-echo (UPE) was used to test the flaws in the specimens. The delaminations were created by applying expansive mortar in prepared through holes. Three specimens with two delaminations each were built and tested using UPE. KW - Concrete KW - Reference KW - Delamination KW - Test specimen KW - Non-destructive testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595201 DO - https://doi.org/10.1007/s10921-023-01044-7 SN - 0195-9298 VL - 43 IS - 1 SP - 1 EP - 13 PB - Springer Science and Business Media LLC AN - OPUS4-59520 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Effner, Ute A1 - Niederleithinger, Ernst A1 - Arendt, J. A1 - Hofmann, M. A1 - Kudla, W. T1 - Ultrasonic quality assurance at magnesia shotcrete sealing structures N2 - Engineered barriers are a key element to enable safe nuclear waste disposal. One method currently under research for their construction is magnesia concrete applied in a shotcrete procedure. In this study, the ultrasonic echo method is evaluated as a means for quality assurance. Imaging of internal structures (backwall, boreholes) and defects, such as delamination, has successfully been achieved in the shotcrete. Additionally, detailed information about the potential cause of selected reflectors are obtained by phase analysis. In several test blocks of various sizes, no consistent concrete section boundaries have been found by ultrasonic imaging, which was verified by subsequent drilling and complementary tests. An experiment with artificial defects imitating cracks, air-filled voids, and material with lower density has been challenging and shows the limitations of the current methods. Although significant defects, such as a large delamination, are reliably identified, several smaller defects are not identified. Generally, ultrasonic imaging provides a suitable base as a mean for quality assurance during and after the construction of sealing structures. However, further developments are required to enhance the reliability of the method and a full validation is still pending. Still, the method has potential to increase the safety of nuclear waste repositories. KW - Ultrasound KW - Imaging KW - Engineered barrier systems KW - Underground KW - Shotcrete PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563170 DO - https://doi.org/10.3390/s22228717 SN - 1424-8220 VL - 22 IS - 22 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-56317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, T. A1 - Niederleithinger, Ernst T1 - Combining Passive and Active Ultrasonic Stress Wave Monitoring Techniques: Opportunities for Condition Evaluation of Concrete Structures N2 - Concrete structures are invaluable assets to a society and managing them efficiently and effectively can be supported by information gathered through structural health monitoring (SHM). In this paper, a combined approach based on passive, i.e., acoustic emission (AE), and active, i.e., ultrasonic stress wave (USW) monitoring techniques for application to concrete structures is proposed and evaluated. While AE and USW are based on the same underlying physics, i.e., wave motion in solids, they differ fundamentally with respect to the nature of the source. For the former, external stimuli such as mechanical loads or temperature cause the rapid release of energy from initially unknown locations. As a result, AE events are unique and cannot be repeated. For the latter, a known source at a known location is employed at a specified time. This approach is thus controlled and repeatable. It is argued that a combination of these two techniques has the potential to provide a more comprehensive picture of ongoing fracture processes, damage progression, as well as slowly occurring aging and degradation mechanisms. This combined approach does thus promise new opportunities to support condition assessment of concrete structures. After providing an overview and comparison of the two techniques, results, and observations from a full-scale laboratory experiment and an in-service bridge monitoring study are discussed to demonstrate the promise of the proposed combined monitoring approach. Finally, suggestions for further work are presented. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasound KW - Acoustic emission KW - Concrete structures KW - Monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563242 UR - https://www.ndt.net/article/ndtce2022/paper/61607_manuscript.pdf SP - 1 EP - 11 PB - NDT.net AN - OPUS4-56324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feistkorn, S. A1 - Algernon, D. A1 - Arndt, R. A1 - Ebell, Gino A1 - Friese, M. A1 - Grosse, C. U. A1 - Holstein, R. A1 - Niederleithinger, Ernst A1 - Schickert, M. A1 - Schulze, S. A1 - Taffe, A. A1 - Walther, A. A1 - Wolf, J. A1 - Zoega, A. A1 - Zwanzig, M. T1 - Introduction to DIN 4871: Qualification of NDT Personnel in Civil Engineering (NDT-CE) N2 - Recently, non-destructive testing in civil engineering (NDT-CE), in particular of concrete components, has successfully mastered the leap from research to practice. Several methods have been established for field inspections to determine the concrete cover of reinforcement or to estimate the compressive strength as well as other parameters related to the concrete material. In addition, the application of nondestructive testing is indispensable, if information about the inner structure - such as the location of rebars and tendon ducts or the damage-related condition assessment to detect grouting defects, honeycombs, delamination, or corrosion - is required. Besides the selection of a suitable NDT method and an appropriate inspection system, the reliability of the results depends largely on the person who applies the non-destructive inspection technique and evaluates the inspection results. To ensure a high quality of non-destructive concrete evaluation as well as to keep the uncertainty caused by the inspection personnel to a minimum, structured, consistent and regulated theoretical as well as practical training of inspection personnel is essential. To close this gap, the subcommittee of education (UA-A) within the committee for NDT-CE of the German Society for Nondestructive Testing (DGZfP) has been reactivated in 2018 to establish uniform training standards for nondestructive concrete inspections in the long term. The subcommittee consists of scientists, practitioners, authorities, and clients. So far, the national standard DIN 4871 “Non-destructive testing - Qualification and Certification of NDT personnel in Civil Engineering (NDT-CE)” was developed and is currently under review. This standard considers the civil-industry-specifics, for example, that standards for NDT of concrete, as well as related product standards with a few exceptions, still do not exist at the moment. Within this presentation, the concept, the connection to ISO 9712 and other standards as well as an overview of the developed German standard DIN 4871 will be presented. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Non-destrucive testing KW - Civil engineering PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555250 UR - https://www.ndt.net/article/ndtce2022/paper/66594_manuscript.pdf VL - 2022/09 SP - 1 EP - 12 PB - NDT.net CY - Bad Breisig AN - OPUS4-55525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Guangliang, Y. A1 - Mahon, D. A1 - Gardner, S. T1 - Muon tomography applied to assessment of concrete structures: First experiments and simulations. N2 - Non-destructive techniques for reinforced or prestressed concrete inspection such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened new fields of application. As a first step towards practical application in civil engineering and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. In a second step, we have performed simulations to assess the potential for a set of important testing problems such as grouting defects in tendon ducts. The next steps include the development of mobile detectors and optimizing acquisition and imaging parameters. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Muon tomography KW - Concrete KW - Inspection KW - Simulation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563224 UR - https://www.ndt.net/article/ndtce2022/paper/60943_manuscript.pdf SP - 1 EP - 8 PB - NDT.net AN - OPUS4-56322 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Effner, Ute A1 - Niederleithinger, Ernst A1 - Arendt, J. A1 - Kudla, W. T1 - Ultrasonic quality assurance for underground salt shotcrete sealing structures in Teutschenthal mine, Germany N2 - Underground sealing structures are necessary to seal radioactive or toxic waste in underground repositories. A special version of MgO concrete is used in the mine in Teutschenthal and applied at a large-scale test with the aim to provide a low permeability barrier. The test structures (up to 10 m long) were created by shotcreting. Besides destructive tests, non-destructive ultrasonic measurements have been evaluated for quality assurance to monitor potential anomalies such as cracks, concrete inhomogeneities, and delamination. We show results of ultrasonic measurements with a multi-transducer system used at the front and from the side of the concrete structure. Images are obtained by synthetic aperture focusing techniques. The boundaries between concreting sections are not visible in the ultrasonic images systematically so that a successful concreting is assumed, which is confirmed by the low permeabilities observed. Several reflectors up to a depth of 1.2 m are identified and interpreted as potential damages in the concrete. Phase analysis of prominent reflectors reveal a negative impedance contrast thus indicating air filled voids, cracks or delamination. Boreholes through some of the identified reflectors are used to verify the results from ultrasonic measurements. Additionally, an experiment with incorporated artificial defects was undertaken to analyse the reliability of the applied methods. Overall, the conducted tests show the potential of ultrasonic measurements to detect critical anomalies. Despite challenges at small-scale structures (cm-order), large-scale anomalies can be identified. Consequently, implementing ultrasonic monitoring during and after the construction of concrete sealing structures has shown its potential as a tool for quality assurance, but needs further development and validation. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasound KW - Ultrasonic imaging KW - Magnesia shotcrete KW - Underground KW - Engineered barrier systems PY - 2022 UR - https://www.ndt.net/events/proceedings/topic.php?eventID=292&TopicID=27209 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-55824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria A1 - Niederleithinger, Ernst A1 - Buske, B. T1 - Application of Elastic Reverse Time Migration to Ultrasonic Echo Data in Civil Engineering N2 - To improve ultrasonic imaging of concrete structures, we transferred a seismic migration technique, the Reverse Time Migration (RTM), to non-destructive testing. A 2D elastic RTM algorithm was tested on synthetic ultrasonic echo data. Compared to the typically used synthetic aperture focusing technique (SAFT) as well as our acoustic RTM algorithm, the presented elastic RTM results show an enhancement in imaging vertical reflectors and complex features inside the 2D numerical concrete model. T2 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasonic Echo Technique KW - Reverse Time Migration KW - Synthetic Aperture Focusing Technique PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561147 UR - https://www.ndt.net/article/ndtce2022/paper/60699_manuscript.pdf SP - 1 EP - 6 AN - OPUS4-56114 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abraham, O. A1 - Niederleithinger, Ernst A1 - Schmidt, F. A1 - Sörensen, J.D. A1 - Thöns, S. A1 - Chapeleau, X. A1 - Ferria, H. T1 - Infrastar Training School on Fatigue and Reliability Analysis of Structures - Training for Assessment of Risk N2 - The Infrastar training school provides lectures and hands-on training to Master and PhD students, early-stage researchers and (young) professionals on all aspects of asset management of civil infrastructures with respect to fatigue of materials. It is organized yearly since 2019 and up to 20 profiles are selected to attend the 3.5-day training. A team of 7 teachers provides insight in multi-disciplinary and intersectoral basic concepts in three core fields, ranging from the design to the dismantling of the structures (bridges and wind turbines): 1. Monitoring and auscultation, 2. Structural and action models, 3. Reliability, risk and decision analyses. Each year, a recognized expert is invited to deliver a keynote lecture to raise interest in a specific aspect of one of the fields covered. The presentation is recorded and published on the training school website. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Doctoral School KW - Multidisciplinary KW - Fatigue KW - Reliability PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-563253 UR - https://www.ndt.net/article/ndtce2022/paper/61021_manuscript.pdf SP - 1 EP - 3 PB - NDT.net AN - OPUS4-56325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kolditz, O. A1 - Jacques, D. A1 - Claret, F. A1 - Bertrand, J. A1 - Churakov, S. V. A1 - Debayle, C. A1 - Diaconu, D. A1 - Fuzik, K. A1 - Garcia, D. A1 - Graebling, N. A1 - Grambow, B. A1 - Holt, E. A1 - Idiart, A. A1 - Leira, P. A1 - Montoya, V. A1 - Niederleithinger, Ernst A1 - Olin, M. A1 - Pfingsten, W. A1 - Prasianakis, N. I. A1 - Rink, K. A1 - Sampier, J. A1 - Szöke, I. A1 - Szöke, R. A1 - Theodon, L. A1 - Wendling, J. T1 - Digitalisation for nuclear waste management: predisposal and disposal N2 - Data science (digitalisation and artificial intelligence) became more than an important facilitator for many domains in fundamental and applied sciences as well as industry and is disrupting the way of research already to a large extent. Originally, data sciences were viewed to be well-suited, especially, for data-intensive applications such as image processing, pattern recognition, etc. In the recent past, particularly, data-driven and physics-inspired machine learning methods have been developed to an extent that they accelerate numerical simulations and became directly usable for applications related to the nuclear waste management cycle. In addition to process-based approaches for creating surrogate models, other disciplines such as virtual reality methods and high-performance computing are leveraging the potential of data sciences more and more. The present challenge is utilising the best models, input data and monitoring information to integrate multi-chemical-physical, coupled processes, multi-scale and probabilistic simulations in Digital Twins (DTw) able to mirror or predict the performance of its corresponding physical twins. Therefore, the main target of the Topical Collection is exploring how the development of DTw can benefit the development of safe, efficient solutions for the pre-disposal and disposal of radioactive waste. A particular challenge for DTw in radioactive waste management is the combination of concepts from geological modelling and underground construction which will be addressed by linking structural and multi-physics/chemistry process models to building or tunnel information models. As for technical systems, engineered structures a variety of DTw approaches already exist, the development of DTw concepts for geological systems poses a particular challenge when taking the complexities (structures and processes) and uncertainties at extremely varying time and spatial scales of subsurface environments into account. KW - Data science KW - Digitalization KW - Nuclear waste KW - Disposal KW - Predisposal PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569387 DO - https://doi.org/10.1007/s12665-022-10675-4 SN - 1866-6280 VL - 82 IS - 1 SP - 1 EP - 11 PB - Springer AN - OPUS4-56938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Validation of novel ultrasonic phased array borehole probe by using simulation and measurement N2 - Low-frequency ultrasonic testing is a well-established non-destructive testing (NDT) method in civil engineering for material characterization and the localization of cracks, reinforcing bars and delamination. A novel ultrasonic borehole probe is developed for in situ quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The aim is to examine the sealing structures made of salt concrete for any possible cracks and delamination and to localize built-in components. A prototype has been developed using 12 individual horizontal dry point contact (DPC) shear wave transducers separated by equidistant transmitter/receiver arrays. The probe is equipped with a commercially available portable ultrasonic flaw detector used in the NDT civil engineering industry. To increase the sound pressure generated, the number of transducers in the novel probe is increased to 32 transducers. In addition, the timed excitation of each transducer directs a focused beam of sound to a specific angle and distance based on the previously calculated delay time. This narrows the sensitivity of test volume and improves the signal-to-noise ratio of the received signals. In this paper, the newly designed phased array borehole probe is validated by beam computation in the CIVA software and experimental investigations on a half-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction methods, it is expected that an optimised radiation pattern of the probe will improve the signal quality and thus increase the reliability of the imaging results. This is an important consideration for the construction of safe sealing structures for the safe disposal of radioactive or toxic waste. KW - Ultrasound KW - Phased array KW - Concrete KW - Borehole PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565722 DO - https://doi.org/10.3390/s22249823 SN - 1424-8220 VL - 22 IS - 24 SP - 1 EP - 16 PB - MDPI CY - Basel AN - OPUS4-56572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Holt, E. A1 - Oksa, M. A1 - Nieminen, M. A1 - Abdelouas, A. A1 - Banford, A. A1 - Fournier, M. A1 - Mennecart, T. A1 - Niederleithinger, Ernst T1 - Predisposal conditioning, treatment, and performance assessment of radioactive waste streams N2 - Before the final disposal of radioactive wastes, various processes can be implemented to optimise the waste form. This can include different chemical and physical treatments, such as thermal treatment for waste reduction, waste conditioning for homogenisation and waste immobilisation for stabilisation prior to packaging and interim storage. Ensuring the durability and safety of the waste matrices and packages through performance and condition assessment is important for waste owners, waste management organisations, regulators and wider stakeholder communities. Technical achievements and lessons learned from the THERAMIN and PREDIS projects focused on low- and intermediate-level waste handling is shared here. The recently completed project on Thermal Treatment for Radioactive Waste Minimization and Hazard Reduction (THERAMIN) made advances in demonstrating the feasibility of different thermal treatment techniques to reduce volume and immobilise different streams of radioactive waste (LILW) prior to disposal. The Pre-Disposal Management of Radioactive Waste (PREDIS) project addresses innovations in the treatment of metallic materials, liquid organic waste and solid organic waste, which can result from nuclear power plant operation, decommissioning and other industrial processes. The project also addresses digitalisation solutions for improved safety and efficiency in handling and assessing cemented-waste packages in extended interim surface storage. KW - Radioactive waste KW - Predisposal KW - Treatment KW - Monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567276 DO - https://doi.org/10.1051/epjn/2022036 SN - 2491-9292 VL - 8 SP - 1 EP - 6 PB - EDP Sciences CY - Les Ulis AN - OPUS4-56727 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik A1 - Mielentz, Frank A1 - Stolpe, Heiko A1 - Behrens, Matthias A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Construction and validation of a novel phased array borehole probe for ultrasonic investigations at sealing structures in radioactive repositories N2 - A new type of ultrasonic borehole probe is currently under development for the quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The goal is to examine the sealing structures made of salt concrete for possible cracks, delamination, and embedded objects. Earlier prototype probes use 12 or 16 individual dry point contact (DPC) horizontal shear wave transducers grouped into a transmitter and a receiver array, each made up of six or eight individual transducers. They are operated with a commercially available portable ultrasonic flaw detector used in the civil engineering industry. To increase the generated sound pressure of the borehole probe, the number of transducers in the novel probe is increased to 32. In addition, timed excitation of each probe is used to direct a focused sound beam to a specific angle and distance based on calculated time delays. Hence, the sensitive test volume is limited, and the signal-to-noise ratio of the received signals is improved. This paper presents the validation of the newly developed phased array borehole probe by beam computation in CIVA software and experimental investigations on a semi-cylindrical test specimen to investigate the directional characteristics. In combination with geophysical reconstruction techniques, an optimised radiation pattern of the probe is expected to improve the signal quality and thus increase the reliability of the imaging results. This is of great importance for the construction of safe sealing structures needed for the disposal of radioactive or toxic waste. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Borehole probe KW - Phased array technique KW - SealWasteSafe KW - Monitoring KW - Engineered barrier; PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568016 SN - 1435-4934 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-56801 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Baensch, Franziska A1 - Skłodowska, Anna A1 - Fritsch, Tobias A1 - Stamm, Michael A1 - Prabhakara, Prathik A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Kühne, Hans-Carsten A1 - Niederleithinger, Ernst T1 - Multi–sensory Monitoring and Non–destructive Testing of New Materials for Concrete Engineered Barrier Systems N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, safe and well–understood materials. We present an extended analysis of long-term multi–sensory monitoring and non–destructive testing (NDT) inspection of two laboratory specimens aiming at potential materials for sealing structures for nuclear waste repositories. Specimens with a volume of 340 litres made from newly developed alkali–activated materials (AAM) and established salt concrete (SC) were analysed using embedded acoustic emission and wireless radio-frequency identification (RFID) sensors, ultrasonic echo imaging, active thermography, and X–ray computed tomography. The monitoring analysis showed lower heat of reaction and 50% less acoustic emission events in AAM compared to SC. However, due to the surface effects of the AAM material, the number of acoustic emission events increased significantly after approximately two months of monitoring. Subsequently performed NDT inspections reliably located embedded sensors and confirmed the absence of major cracks or impurities. The presented laboratory results show the feasibility and potential of comprehensive NDT monitoring and inspection to characterise cementitious and alternative materials as well as the need for multi–parameter long–term monitoring. Thus, our study demonstrates that tailored NDT investigations will help to develop safe sealing structures for nuclear waste repositories. KW - Radioactive waste KW - Barrier KW - Concrete KW - AAM KW - Non-destructive testing PY - 2024 DO - https://doi.org/10.3151/jact.22.516 SN - 1347-3913 VL - 22 IS - 9 SP - 516 EP - 529 PB - Japan Concrete Institute AN - OPUS4-61461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Holt, Erika A1 - Oksa, Maria A1 - Banford, Anthony A1 - Carbol, Paul A1 - Abdelouas, Abdesselam A1 - Giboire, Isabelle A1 - Mennecart, Thierry A1 - Niederleithinger, Ernst T1 - Predisposal Radioactive Waste Management (PREDIS) Project Final Achievements and Impacts Overview N2 - The PREDIS project on Predisposal of Radioactive Waste has succeeded in developing and implementing new methods, processes and technologies for treatment of challenging low-level waste (LLW) and intermediate level waste (ILW) streams. Over the 4-year duration, this Euratom project of 47 partners from 17 Member States has worked in close collaboration with 25 End User industrial members to advance the technologies associated with predisposal issues. This has included characterisation followed by treatment, conditioning and processing of metallics, liquid organic and solid organic wastes as well as with digitalization technologies for assessing performance of concrete waste packages and pre-disposal storage. Long-term modelling and performance testing have been done to verify the safety and effectiveness of the new or enhanced solutions. Value Assessments were done for some of the new solutions to ensure implementors would have sufficient tools for making choices about the potential implementation. This included life-cycle assessment of quantitative sustainability indicators and life cycle-costing for economic indicators. This project addressed new guidance on Waste Acceptance Criteria and contributed with a revised Strategic Research Agenda to guide future predisposal activities, complimentary to the holistic waste management programme. Knowledge Management actions were also an integral part of the whole project to foster competence development and capturing knowledge. Actions included training, mobility, and guidance especially through online forums such as webinars and digital training. This paper provides a snapshot of some of the key outcomes and impacts from the project, from technical as well as strategic and knowledge perspectives. KW - Nuclear waste KW - Pre-disposal KW - Intermediate storage KW - Treatment KW - Monitoring PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638480 DO - https://doi.org/10.1051/epjn/2025028 SN - 2491-9292 VL - 11 SP - 1 EP - 7 PB - EDP Sciences AN - OPUS4-63848 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Morichi, M. A1 - Fanchini, E. A1 - Bruggemann, C. A1 - Perot, B. A1 - Ricard, D. A1 - Niederleithinger, Ernst T1 - Developments and experiences of the CHANCE, MICADO and PREDIS projects in radioactive waste characterization N2 - Characterization is a very important step in dealing with materials and waste streams generated during the operational and decommissioning phases of nuclear installations, including nuclear power plants. Characterization allows differentiation between materials that can be released from regulatory control and those that require further treatment and conditioning to become a stable waste form suitable for future storage and final disposal according to its waste classification. Characterization is also needed in the pre-disposal stages of radioactive waste management to demonstrate compliance with the waste acceptance criteria of the facilities that will accept the different waste forms. This work will present the strategies developed and implemented by the three projects for in-depth and accurate waste characterization and investigation of the different radioactive waste packages considered. CHANCE, MICADO, and PREDIS will present their goals, the methods developed, the technologies used and the (preliminary) results contributing to the improvement of the safety and the data and information quality of the waste packages analyzed at the different stages of the waste management process. Special emphasis will also be given to complementary approaches highlighting the usability of the technologies, the accessibility of the data, and the problem-solving of the three projects within the European panorama. KW - Waste management KW - Radioactive waste KW - Waste chracterization PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571872 DO - https://doi.org/10.1051/epjn/2022052 SN - 2491-9292 VL - 9 IS - 12 SP - 1 EP - 11 PB - EPJ Nuclear Sci. Technol. AN - OPUS4-57187 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Mielentz, Frank A1 - Prabhakara, Prathik A1 - Baensch, Franziska A1 - Johann, Sergej A1 - Hofmann, Detlef A1 - Sturm, Patrick A1 - Stamm, Michael A1 - Niederleithinger, Ernst T1 - Multi-sensory monitoring and ultrasound for quality assurance at underground sealing structures N2 - Within the safety concepts of underground disposal sites of nuclear waste, engineered barriers play an important role. As these sealing structures have high demands concerning integrity, we aim at advancing the available construction materials, monitoring, and inspection techniques within the project SealWasteSafe. A specifically developed alkali-activated material is compared to classical salt concrete. A comprehensive multi-sensory monitoring scheme is used at 150-340 l specimens to monitor setting and hardening of both materials. All sensors are demonstrated to resist the highly alkaline environments. Besides cabled and wireless temperature and humidity of the materials, strain variations using fibre optic sensors and acoustic emissions are recorded over periods of at least 28 days, partly for more than eight months. After hardening of the specimens, further nondestructive evaluations using ultrasonic echo and thermographic measurements are conducted. Preliminary results proof the suitability of the tested sensors and clearly highlight differences between the tested materials. Particularly, the newly developed alkali-activated material shows lower acoustic emission activity indicating less cracking activity. Additionally, unique ultrasonic methods will enable better images of potential internal objects and cracks at in-situ sealing structures. A largescale ultrasonic system is optimised to reliably detect objects at a depth exceeding 9 m while still obtaining a good resolution. Modelling studies show the potential of further increasing the distance between individual transducer arrays. Additionally, a new ultrasonic borehole probe using phased arrays allowing for beam focussing is constructed and tested. Laboratory measurements at a halfcylindrical concrete specimen coincide well with the previous modelling. In total, the presented safe materials, detailed monitoring approaches and ultrasonic quality assurance methods will help to obtain safe sealing structures within salt as a host rock. The concepts can partly be transferred to sealing structures in alternative host rocks and will also be valuable for non-nuclear waste repositories. T2 - NDE NucCon CY - Espoo, Finland DA - 25.01.2023 KW - SealWasteSafe KW - Engineered barriers KW - Monitoring KW - Embedded sensors KW - Ultrasonic imaging PY - 2023 SP - 2 EP - 10 AN - OPUS4-56928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Niederleithinger, Ernst A1 - Köpp, Christan T1 - Monitoring and digital tools for pre-disposal handling of cemented wastes N2 - Multifaceted developments for pre-disposal management of low and intermediate level radioactive waste are undertaken in the EC funded project PREDIS. In work package 7, innovations in cemented waste handling and pre-disposal storage are advanced by testing and evaluating. To provide better means for safe and effective monitoring of cemented waste packages including prediction tools to assess the future integrity development during pre-disposal activities, several monitoring and digital tools are evaluated and improved. Both safety enhancement (e. g. less exposure of testing personnel) and cost effectiveness are part of the intended impact. Current methods to pack, store, and monitor cemented wastes are identified, analysed and improved. Innovative integrity testing and monitoring techniques applied to evaluate and demonstrate package and storage quality assurance are further developed. The work includes but is not limited to inspection methods such as muon imaging, wireless sensors integrated into waste packages as well as external package and facility monitoring such as remote fiber optical sensors. The sensors applied will go beyond radiation monitoring and include proxy parameters important for long term integrity assessment (e. g. internal pressure). The measured data will be used in digital twins of the packages for specific simulations (geochemical, integrity) providing a prediction of future behaviour. Machine Learning techniques trained by the characterization of older packages will help to connect the models to the actual data. As data handling, processing and fusion are crucial for both the monitoring and the digital twin model, all data (measured and simulated) will be collected in a joint data base and connected to a decision framework. Finally, the implementation of the improved techniques will be tested at actual facilities. An overview about various relevant tools, their interconnections, and first research results will be shown. T2 - 9th IGD-TP Symposium CY - Zurich, Switzerland DA - 20.09.2022 KW - Predis KW - Monitoring KW - Sensors KW - Simulation KW - Digital twin PY - 2022 AN - OPUS4-55827 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Niederleithinger, Ernst A1 - Büttner, Christoph A1 - Buske, Stefan T1 - Application of iterative elastic reverse time migration to shear horizontal ultrasonic echo data obtained at a concrete step specimen N2 - The ultrasonic echo technique is broadly applied in non‐destructive testing (NDT) of concrete structures involving tasks such as measuring thickness, determining geometry and locating built‐in elements. To address the challenge of enhancing ultrasonic imaging for complex concrete constructions, we adapted a seismic imaging algorithm – reverse time migration (RTM) – for NDT in civil engineering. Unlike the traditionally applied synthetic aperture focusing technique (SAFT), RTM takes into account the full wavefield including primary and reflected arrivals as well as multiples. This capability enables RTM to effectively handle all wave phenomena, unlimited by changes in velocity and reflector inclinations. This paper concentrates on applying and evaluating a two‐dimensional elastic RTM algorithm that specifically addresses horizontally polarized shear (SH) waves only, as these are predominantly used in ultrasonic NDT of concrete structures. The elastic SH RTM algorithm was deployed for imaging real ultrasonic echo SH‐wave data obtained at a concrete specimen exhibiting a complex back wall geometry and containing four tendon ducts. As these features are frequently encountered in practical NDT scenarios, their precise imaging holds significant importance. By applying the elastic SH RTM algorithm, we successfully reproduced nearly all reflectors within the concrete specimen. In particular, we were capable of accurately reconstructing all vertically oriented reflectors as well as the circular cross sections of three tendon ducts, which was not achievable with traditional SAFT imaging. These findings demonstrate that elastic SH RTM holds the ability to considerably improve the imaging of complex concrete geometries, marking a crucial advancement for accurate, high‐quality ultrasonic NDT in civil engineering. KW - Engineering KW - Finite-Difference Time Domain KW - Non-Destructive KW - Seismic KW - Migration KW - Ultrasonic-Echo Technique PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608744 DO - https://doi.org/10.1002/nsg.12318 SN - 1569-4445 VL - 2024 SP - 1 EP - 22 PB - Wiley AN - OPUS4-60874 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bahrami Eskandari, Ardalan A1 - Nikkhoo, Ali A1 - Hajirasouliha, Iman T1 - Analyzing Vertical Earthquake Vibrations and Moving Vehicle Loads for Structural Health Monitoring and Vibration Suppression in Bridges N2 - The design of bridges often overlooks the vertical component of earthquakes or considers it of secondary importance, despite compelling evidence indicating specific structural damage caused by primary earthquake waves. Conversely, during the operational phase, the combined influence of ground motion and moving loads from vehicles can significantly impact the structural health monitoring (SHM) of bridges. This study aims to evaluate the simultaneous effect of vertical earthquake vibrations and moving vehicle loads on simply supported bridges. The research employs a practical methodology based on the eigenfunction expansion method to analyze change of deflection due to the effect of these concurrent forces under seven different earthquake records. It is shown that within a realistic range of vehicle mass and velocity, the average of changing the maximum deflection at the mid-span of the main beam (denoted as M_n) reaches up to 163% under various scenarios. Subsequently, the seismic parameters influencing this phenomenon are identified through a statistical analysis of set of 100 different earthquake records with unique features. A linear regression equation is presented to predict the M_n based on the earthquake specific properties. Additionally, to control the vertical vibration of bridge systems, a novel vibration suppression system utilizing steel pipe dampers is introduced, and its reliability is examined across a broad spectrum of bridge flexural rigidity. The results indicate that the system's efficiency depends on M_n and the soil type of the bridge construction, enabling a reduction in structural sections (up to 27%) while achieving the same maximum target deflection in the initial state. This efficiency leads to a more economical design solution, emphasizing the potential benefits of the proposed system for practical application. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Bridge structures KW - Vertical earthquakes KW - Health monitoring KW - Moving vehicles KW - Suppressing vibrations PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604893 DO - https://doi.org/10.58286/29746 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-60489 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bahrami Eskandari, Ardalan A1 - Küttenbaum, Stefan T1 - NDT Data-Supported Structural Reassessments based on Regression Relations in Measuring Data Analysis N2 - Non-destructive Testing (NDT) provides valuable data about structural elements, supporting the assessment of existing infrastructures without incurring additional structural damage from inspections. Simultaneously, the uncertainty in measurement, which quantifies the quality of measurement results, plays a crucial role in decisions aimed at, e.g., optimizing maintenance strategies, rehabilitation works and Structural Health Monitoring (SHM) implementations. The Guide to the Expression of Uncertainty in Measurement (GUM) framework has already been considered for non-destructive concrete testing. Regarding that, extensive measurements with sophisticated scopes need to be conducted by experts as an obligatory process. This study illustrates how NDT results describing the inner structure of a concrete element can effectively support the reassessment of bridges in operation. To achieve this, the study considers the various measurable positions of the resisting longitudinal tendons of a bridge structure to investigate the displacement change under dynamic service loads. Furthermore, this study aims to simplify and optimize existing NDT data analysis procedures by employing regression analysis, enabling the detection of structural features. This regression analysis yields a modifier for determining the correct depth of an object within the structural element. The method is validated through laboratory experiments, including the use of an ultrasonic measurement system. As a result, it provides unbiased and accurately measured results, while ensuring that the measurement data can remain uncorrelated. Major advantages include efficient computation, a wider scope, and avoiding redundant information about the measuring process. The findings demonstrate that employing the proposed NDT analysis method, with its enhanced practicability, can significantly augment the efficiency of NDT data-supported structural reassessments across various scenarios. T2 - EWSHM 2024 CY - Potsdam, Germany DA - 10.06.2024 KW - Existing structures KW - Non-destructive testing KW - Practicality measurement KW - Bridge reassessment KW - Statistical analysis PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604825 DO - https://doi.org/10.58286/29714 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-60482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertola, N. A1 - Schumacher, T. A1 - Niederleithinger, Ernst A1 - Bruehwiler, E. T1 - Early detection of structural damage in UHPFRC structures through the combination of acoustic emission and ultrasonic stress wave monitoring N2 - Ultra-High-Performance Fiber-Reinforced Cementitious Composite (UHPFRC) offers several advantages compared to concrete, notably due to the strain hardening behavior under tensile actions. Structures made of this composite material are lightweight and highly durable, thanks to the UHPFRC waterproofing quality. Nonetheless, the tensile behavior leads to a different cracking pattern than conventional concrete and is not fully understood yet. This paper presents a combined approach using both passive ultrasonic (US) stress wave (or acoustic emission) and active US stress wave monitoring to localize and quantify damage progression in a full-scale UHPFRC beam during experimental load testing. The proposed monitoring approach involves 24 US transducers that are embedded randomly throughout a 4.2- meter-long laboratory UHPFRC T-beam. Continuous monitoring enabled accurate localization of US stress sources caused by loading-induced cracking as well as from pulses generated by the embedded US transducers. This study shows that it is possible to predict the location and shape of the macro-crack that is linked to structural failure early on, i.e., just after the end of the elastic domain. This combined approach opens new possibilities to monitor the structural behavior and detect damage on UHPFRC structures before they affect the structural behavior in terms of deflection and strain. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 11.6.2024 KW - UHPFRC KW - Acoustic emission KW - Damage detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604708 UR - https://www.ndt.net/article/ewshm2024/papers/477_manuscript.pdf DO - https://doi.org/10.58286/29698 SN - 1435-4934 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, T. A1 - Bertola, N. A1 - Epple, Niklas A1 - Bruehwiler, E. A1 - Niederleithinger, Ernst T1 - Combined Passive and Active Ultrasonic Stress Wave Monitoring of Concrete Structures: An Overview of Data Analysis Techniques and Their Applications and Limitations N2 - Combined passive ultrasonic (US) stress wave [better known as acoustic emission (AE)] and active US stress wave monitoring has been shown to provide a more holistic picture of ongoing fracture processes, damage progression, as well as slowly occurring aging and degradation mechanisms in concrete structures. Traditionally, different data analysis techniques have been used to analyze the data generated from these two monitoring techniques. For passive US stress wave monitoring, waveform amplitudes, hit rates, source localization, and b-value analysis, among others, have been used to detect and locate cracking. On the other hand, amplitude tracking, magnitude squared coherence (MSC), and coda wave interferometry (CWI) are examples of analyses that have been employed for active US stress wave monitoring. In this paper, we explore some of these data analysis techniques and show where their respective applications and limitations might be. After providing an overview of the monitoring approach and the different data analysis techniques, results and observations from selected laboratory experiments are discussed. Finally, suggestions for further work are proposed. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 11.06.2024 KW - Ultrasound KW - Acoustic emission KW - Concrete KW - Stress PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604687 UR - https://www.ndt.net/article/ewshm2024/papers/824_manuscript.pdf DO - https://doi.org/10.58286/29863 SN - 1435-4934 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60468 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Baensch, Franziska A1 - Lay, Vera A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Acoustic emission monitoring for engineered barriers in nuclear waste disposal N2 - To safely dispose of nuclear waste in underground facilities, engineered barrier systems are needed to seal shafts and galleries. The material used in these barriers must be adapted to the host rock parameters. Shrinking and cracking must be avoided to provide a barrier with almost zero permeability. For repositories in salt rock environments, several types of salt concrete (SC) are possible construction materials. Within the project SealWasteSafe, we compared the behavior of an innovative alkali-activated material (AAM) with standard SC in their hydration and hardening phase. To monitor the microstructural changes within the two materials SC and AAM, acoustic emission (AE) signals have been recorded for up to ~250 days on 340-litercubic specimens. The phenomenon of AE is defined as the emission of elastic waves in materials due to the release of localized internal energy. Such energy release can be caused by the nucleation of micro-fracture, e.g., in concrete while curing or when exposed to load. The occurrence of AE events gives first rough indications of microstructural changes and potentially occurring cracking and thus, provides insights for structural health monitoring (SHM). The results show, that for the first 28 days after casting, less AE activity was detected in the AAM compared to SC. After 61 days, in the AAM material, the number of AE events exceeded those observed in the SC. However, the majority of the AE detected and located in AAM was related to surface effects, and not to microstructural changes or occurring cracks within the bulk volume. Additionally, the source location analysis indicated, that despite lower activity in SC, we observed some clustering of the events. In contrast, in AAM, the activity inside the specimen is randomly distributed over the whole volume. The monitoring results help to estimate the material’s sealing properties which are crucial to assess their applicability as sealing material for engineered barriers. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 11.06.2024 KW - Endlager KW - Barriere KW - AAM KW - Akustische Emission PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604699 UR - https://www.ndt.net/article/ewshm2024/papers/768_manuscript.pdf DO - https://doi.org/10.58286/29834 SN - 1435-4934 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Niederleithinger, Ernst A1 - Chapuzet, C. A1 - Ben Lagha, S. A1 - Zovini, C. A1 - Uras, S. A1 - Doupou, S. A1 - Köpp, Christian T1 - Assess potential technologies for implementation phase, considering cost-benefit ratio and availability (Technology Selection) N2 - Technology selection is an important part of the planning process when setting up a waste management programme. This continues to be crucial during implementation of the programme to evaluate if suitable technologies are being implemented. This Domain Insight document provides guidance on the assessment and selection of potential technologies for implementation during the pre-disposal phase of the waste management lifecycle, considering factors such as cost-benefit ratio and availability (EURAD Pre-disposal theme overview, domain 2.1.3, Technology Selection), as a part of the sub-theme “Planning pre-disposal management of radioactive waste in close cooperation with waste generators” (Planning) and, on the broader theme 2 “Pre-disposal Activities prior to geological disposal” (Pre-disposal). In the planning process for a waste management programme, it is critical for the waste owner to assess the feasibility of technologies for processing, storage, and monitoring, taking economic constraints into account and considering subsequent stages in the waste management lifecycle, including final disposal. In addition, technology selection must be based on the waste inventory that has been generated, planned waste stream composition and the evolution of resulting waste packages in storages. The accuracy, effectiveness and efficiency of the technologies deployed in a facility require periodic review and update, as needed, throughout the lifetime of the facility. KW - Radioactive waste KW - Management KW - Final disposal KW - Intermediate storage KW - Technology selection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-608795 UR - https://predis-h2020.eu/wp-content/uploads/2024/05/EURAD_PREDIS-DI-2.1.3.-Technology-selection.pdf SP - 1 EP - 16 AN - OPUS4-60879 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Introduction to AGIL N2 - An introduction to the Themenfeld Material project AGIL will be presented. The concept of the project, the work package structure and the material used within the project will be presented. T2 - 2nd Workshop on In situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - AGIL KW - Ageing KW - Additive manufacturing KW - Laser powder bed fusion PY - 2021 AN - OPUS4-54107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Solodov, Dmitry T1 - Plasmaschallwandler - mögliche Zukunft der luftgekoppelten zerstörungsfreien Prüfung N2 - Plasma-Mikrohohlkathoden-Wandler bieten eine neuartige Methode für die luftgekoppelte zerstörungsfreie Prüfung (ZfP) mit der besonderen Fähigkeit, Ultraschallwellen über einen breiten Frequenzbereich anzuregen. Durch den Einsatz von ionisiertem Gas als Wellenerzeugungsmedium ermöglichen diese Wandler einen effizienten, berührungslosen Betrieb ohne die Notwendigkeit von Kopplungsmitteln. Diese Vorstudie konzentriert sich auf die Charakterisierung des grundlegenden Verhaltens und der Leistung von Plasma-Mikrohohlkathoden-Wandlern als potenzielle Ultraschallwandler für ZfP-Anwendungen. In ersten Experimenten werden Laservibrometrie-, Thermosonden- und Kraftsondentechniken eingesetzt, um die Erzeugung, Ausbreitung und Erkennungsfähigkeit akustischer Wellen in einer Reihe von Materialien und Geometrien zu bewerten. Die ersten Ergebnisse zeigen, dass Plasmaschallwandler in der Lage sind, breitbandige Ultraschallwellen anzuregen, und lassen auf ihr Potenzial für die Materialcharakterisierung und Fehlererkennung schließen. Obwohl sie sich noch in einem frühen Entwicklungsstadium befinden, sind Plasma-Mikrohohlkathoden-Wandler vielversprechend für die Weiterentwicklung der luftgekoppelten zerstörungsfreien Prüfung. Zukünftige Arbeiten werden sich mit der Optimierung des Wandlerdesigns befassen, um eine höhere Effizienz und die Integration in praktische Prüfsysteme zu erreichen. Diese Studie bietet eine Grundlage für das Verständnis der potenziellen Auswirkungen der Plasma-Mikrohohlkathodentechnologie und ihrer Rolle bei der Gestaltung der nächsten Generation von ZfP-Verfahren. T2 - DGZfP-Jahrestagung CY - Berlin, Germany DA - 26.05.2025 KW - Plasmaschallwandler KW - Zerstörungsfreien Prüfung KW - Luftgekoppelter Ultraschall PY - 2025 AN - OPUS4-63469 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Leitfaden zur Luftgekoppelten Ultraschallprüfung – praxisnahe Entscheidungshilfe N2 - Die luftgekoppelte Ultraschallprüfung (ACUT) gewinnt zunehmend an Bedeutung, insbesondere bei Leichtbaukomponenten, die durch flüssige Koppelmittel beschädigt werden könnten. ACUT unterscheidet sich in mehreren Aspekten von der herkömmlichen Kontakt-Ultraschallprüfung, weshalb bestehende Normen und Richtlinien sowie Erfahrungen aus der Kontakttechnik nicht direkt übertragbar sind. Im Rahmen der Gremienarbeit bei der DGZfP wurde daher eine Leitlinie entwickelt, die bei der Anwendung und Entscheidungsfindung anschaulich und praxisnah Hilfestellung bietet. Sie beschreibt ausführlich, wie eine ACUT-Prüfung durchzuführen ist und für welche Bauteile sie sich eignet. Die Zielgruppen sind Unternehmen der Luftfahrt-, Automobil- und Bauindustrie sowie Hersteller von Ultraschallgeräten und Dienstleistende, die ACUT anwenden. Der Leitfaden soll die Akzeptanz dieses Verfahrens in der Industrie fördern und den Weg zu einer breiteren Anwendung ebnen. T2 - DGZfP-Jahrestagung CY - Berlin, Germany DA - 26.05.2025 KW - Luftgekoppelter Ultraschall KW - Leitfaden KW - Zerstörungsfreie Prüfung PY - 2025 AN - OPUS4-63471 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Borges de Oliveira, F. A1 - Reuter, T. A1 - Plotzki, David A1 - Wohlgemuth, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Kasperl, S. T1 - Assessment of 2D-based tests for the qualification of simulation software for dXCT N2 - The interest in using computer simulations of dimensional x-ray computed tomography (dXCT) for various metrological purposes—such as measurement planning, performance prediction, performance optimisation and, finally, measurement uncertainty estimation—is increasing along with the ever-growing demand for more reliable measurements with dXCT. However, before a piece of simulation software can be used for tasks related to coordinate metrology, it has to be ensured that it is able to simulate physical laws, characteristic effects and basic CT system functionalities correctly and with sufficient accuracy. In short, the software must be qualified for dimensional metrology tasks. As one part of such a qualification process, a method is presented here for determining conformity intervals of 2D tests (projection-based tests) based on 3D tests (testing based on dimensional evaluations in a reconstructed volume) for the assessment of dXCT simulation software. The method consists of varying relevant parameter values in order to verify their influence on 3D measurement results. The results of the 3D tests with varied parameter values are then transferred to the quantities tested in the 2D tests and used as the basis for determining conformity intervals. Two approaches are applied for determining whether or not a variation of a parameter value is significant: (a) statistical and (b) heuristic. Two examples are presented, each based on simulated images, which show the application of the two different approaches for determining conformity intervals for the results of the 2D tests. KW - dXCT KW - X-ray computed tomography KW - Simulation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573316 DO - https://doi.org/10.1088/1361-6501/acc1f9 VL - 34 IS - 6 SP - 1 EP - 12 PB - IOP Publishing AN - OPUS4-57331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - ZfP und Materialcharakterisierung mit GMR-Sensorarrays N2 - Vorstellungen der Aktivitäten des Fachbereichs 8.4 im Bereich der elektromagnetischen Prüfmethoden. Hierbei werden insbesondere der Einsatz von magnetoresistiven Sensoren für die elektromagnetische ZfP thematisiert. T2 - Gemeinsame Sitzung der DGZfP FA Wirbelstrom und Automotive CY - Zwickau, Germany DA - 06.03.2024 KW - Wirbelstromprüfung KW - Magnetfeldsensoren KW - GMR / TMR KW - Magnetischer Streufluss KW - Eigenspannungen KW - plastische Verformung PY - 2024 AN - OPUS4-61769 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Modenabstoßung bei schwach und stark gekoppelten Lamb Wellen N2 - Lamb-Wellen, die für ihre Bedeutung in der zerstörungsfreien Prüfung bekannt sind, zeigen komplexe Verhaltensweisen, die für industrielle Anwendungen von großer Relevanz sind. Diese Arbeit untersucht das Phänomen der Modenabstoßung, das in den Dispersionskurven von verklebten, dünnwandigen Platten beobachtet wird. Zudem wird dessen potenzielle industrielle Anwendung zur Quantifizierung der Haftfestigkeit zwischen diesen Platten erforscht. Das Phänomen resultiert aus der mechanischen Kopplung der Platten, die das Kreuzen der Dispersionskurven verhindert und zu einem interessanten dispersiven Verhalten führt. Um ein besseres physikalisches Verständnis zu erlangen, wird die Scaled-Boundary-Finite-Elemente-Methode eingesetzt, um die Lamb-Wellen-Moden gekoppelter Platten zu berechnen und ihr Verhalten unter schwacher und starker Kopplung zu simulieren. Mithilfe eines mathematischen Models und einer physikalischen Analogie zu einfachen harmonischen Oszillatoren werden die zugrundeliegenden Prinzipien dieses Phänomens erläutert. Darüber hinaus werden experimentelle Dispersionskurven für schwache und starke Kopplungen mithilfe von PZT-Wandlern für die breitbandige Anregung (100 kHz – 1 MHz) von Lamb-Wellen erfasst, wobei die Modendetektion durch Laser-Doppler-Vibrometrie erfolgt. Die numerischen Dispersionskurven werden mit den experimentellen verglichen, um die angeregten Moden zu identifizieren. Es zeigt sich, dass die Bereiche der Modenabstoßung durch die Kopplungsstärke der Platten beeinflusst werden. Zudem wurde ein numerisches Modell entwickelt, um die Kopplungsstärke anhand der Frequenzdifferenz, die in den Modenabstoßungsbereichen erhalten wurde, zu korrelieren und zu quantifizieren. T2 - Doktorandenseminar in Joachimsthal CY - Joachimsthal, Germany DA - 28.10.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method PY - 2024 AN - OPUS4-62860 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - Lamb waves, recognized for their significance in material characterisation, structural health monitoring, and non-destructive testing, exhibit complex behaviours that are crucial for industrial applications. This paper delves into the mathematical and physical principals of the repulsion effect that can be observed in the dispersion curves of coupled Lamb wave modes. This effect is the result from the mechanical coupling of thin-walled solid plates and prevents the crossing of the dispersion curves. The study employs the Scaled Boundary Finite Element Method to calculate the dispersion curves of coupled plates and to simulate their interaction for a weak and ideal coupling. Through a mathematical framework and a physical analogy with simple harmonic oscillators, the paper elucidates the underlying principals of this effect. Furthermore, the paper highlights the practical significance of the repulsion effect in Lamb waves, suggesting its application for testing and monitoring the integrity of multi-layer structures like adhesive bonds, which are important for various industrial applications. A deepened understanding of this effect could contribute to the enhancement of non-destructive evaluation techniques. T2 - ICSV 2024 CY - Amsterdam, Netherlands DA - 08.07.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62857 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - In dieser Arbeit wird der Modenabstoßungseffekt bei gekoppelten Lamb-Wellen untersucht. Wird eine mechanische Kopplung zwischen zwei Platten mit unterschiedlichen Materialeigenschaften eingeführt, so kreuzen sich deren Lamb-Wellen-Moden nicht mehr in den Dispersionsdiagrammen – stattdessen kommt es zur sogenannten Modenabstoßung. Dieser Effekt wird sowohl mathematisch als auch physikalisch erklärt, unter anderem durch eine Analogie zu gekoppelten harmonischen Oszillatoren. Numerische Simulationen mit der Scaled Boundary Finite Element Method (SBFEM) bestätigen die theoretischen Ergebnisse und zeigen eine klare Abhängigkeit der Frequenzaufspaltung vom Kopplungsgrad. Der Effekt ermöglicht Rückschlüsse auf Eigenschaften der Kopplungsschicht und bietet Potenzial für industrielle Anwendungen wie die Überwachung von Klebschichtzuständen in Mehrschichtstrukturen. T2 - Doktorandenseminar CY - Berlin, Germany DA - 18.04.2024 KW - Lamb waves KW - Mode repulsion KW - Scaled Boundary Finite Element Method (SBFEM) KW - Mechanical coupling KW - Dispersion curves PY - 2024 AN - OPUS4-62859 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - On the repulsion effect of coupled Lamb Wave modes N2 - This work investigates the phenomenon of mode repulsion in coupled Lamb wave systems. By mechanically coupling two dissimilar plates using spring elements, it is shown that previously intersecting Lamb wave modes are repelled, avoiding any crossing in the dispersion curves. The effect, rooted in eigenvalue theory and first observed in quantum systems, is explained through both mathematical models and classical analogies with coupled harmonic oscillators. Numerical simulations using the Scaled Boundary Finite Element Method validate the theoretical predictions, revealing a correlation between strain distribution and frequency splitting. The observed mode repulsion provides new insights into interface properties and offers potential for applications such as monitoring adhesive degradation in layered structures. T2 - DAGA 2024 CY - Hannover, Germany DA - 18.03.2024 KW - Lamb waves KW - Mode repulsion KW - Mechanical coupling KW - Dispersion curves KW - Scaled Boundary Finite Element Method (SBFEM) PY - 2024 AN - OPUS4-62858 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Binder, F. A1 - Bellon, Carsten A1 - Wohlgemuth, F. A1 - Hausotte, T. T1 - Ein praxisnaher Leitfaden für computertomografische Untersuchungen mit der radiografischen Simulationsumgebung aRTist N2 - Radiografische Simulationswerkzeuge wie aRTist, ScorpiusXLab, SimCT oder CIVA CT verwenden analytische Methoden und physikalische Monte-Carlo-Teilchentransportsimulationen, um die Interaktionsprozesse zwischen Röntgenstrahlung und Materie zu simulieren. Die berechneten Projektionen bilden anschließend unter Berücksichtigung einer definierten Scan-Trajektorie die Basis der Simulation einer röntgencomputertomografischen Untersuchung. Für den erfolgreichen Einsatz der Computertomografie, sei es als zerstörungsfreie Prüfmethode oder beim dimensionellen Messen, ist es generell notwendig, bekannte Fehler- bzw. Abweichungsquellen des Messverfahrens auszuschließen oder zu reduzieren. Dabei hat sich gezeigt, dass die Auswahl der Messparameter und die Erfahrung des Anwenders direkten Einfluss auf das erzielbare Messergebnis einer computertomografischen Untersuchung nehmen. Es ist daher sinnvoll, die Parameterauswahl in einem virtuellen Simulationsaufbau vorher zu erproben und an die Messaufgabe anzupassen. Neben der Optimierung von Messparametern finden radiografische Simulationswerkzeuge auch Anwendung für Machbarkeitsstudien und werden zur Schulung von Anwendern im Bereich der Röntgen-Computertomografie verwendet. Radiografische Simulationswerkzeuge befinden sich in einem stetigen Wandel, beispielsweise durch die Entwicklung neuer Rekonstruktionsmethoden, durch Erweiterung von analytischen Modellen, durch Integration komplexer Trajektorien oder durch Berücksichtigung von prozessbedingten geometrischen Abweichungen. Im laufenden EMPIR-Projekt „AdvanCT“ entsteht deshalb ein „Good Practice Guide“ für die Simulationsumgebung aRTist. Ziel dieses Guides ist es, die mit steigender Komplexität verbundenen Einstiegshürden für Anwender von aRTist zu reduzieren, um damit einen praxisnahen Zugang zur virtuellen Computertomografie zu ermöglichen. Dabei werden anhand von praktisch nachvollziehbaren Beispielen die grundlegenden Mechanismen der Simulationsumgebung erklärt und ein strukturierter Leitfaden zur Simulation röntgencomputertomografischer Untersuchungen mit aRTist vermittelt. In diesem Beitrag werden erste Auszüge des Guides sowie eine Übersicht der weiteren geplanten Themen für die anschließende Diskussion vorgestellt. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Computertomografie KW - Simulation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530476 UR - https://jahrestagung.dgzfp.de/portals/jt2021/bb176/inhalt/poster.htm SN - 978-3-947971-18-3 VL - 176 SP - 1 EP - 9 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-53047 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Innovative Ansätze der automatisierten Laserthermografie in industrienaher Anwendung N2 - In den vergangenen Jahren wurden vielfältige Möglichkeiten erforscht, wie sich aktive Thermografie in Fertigungs- und Instandhaltungsprozesse integrieren lässt. Eine Umsetzung mit Hilfe eines Industrieroboters und eines fasergekoppelten Diodenlasers als Wärmequelle, sowie gekühlter Wärmebildkamera und weiterer Sensorik bietet viele Freiheiten, reale Problemstellungen unter vielfältigen Bedingungen zu bearbeiten. Anhand von zwei anwendungsnahen Projekten werden verschiedene Lösungsansatze und die damit einhergehenden Herausforderungen vorgestellt. Der erste Anwendungsfall ist die automatisierte Rissprüfung durch Linienscans, welche eine präzise Rissdetektion und -lokalisierung ermöglicht, ohne wie bei klassischer Eindringprüfung auf den Einsatz von Farbstoffen und Entwicklern angewiesen zu sein. Darüber hinaus wird im zweiten Anwendungsfall die Erkennung von Lunkern in Gussbauteilen unter Zuhilfenahme zeitlicher Formung der thermischen Signale vorgestellt, was die Sensitivität und Verlässlichkeit gegenüber klassischer Pulsanregung deutlich erhöht. Ein wesentlicher Beitrag der vorgestellten Arbeit besteht in den verwendeten Ansätzen zur Robotersteuerung und der Korrektur von Oberflächeninhomogenitäten, die die Analyse thermografischer Daten bisher erschwerten. Diese Korrekturmethoden steigern die Genauigkeit der Prüfung, insbesondere bei variierenden Materialeigenschaften. Durch die Integration dieser Technologien in ein vollständig robotergestütztes System wird eine hohe Wiederholbarkeit und Effizienz erreicht, die besonders für industrielle Anwendungen von Vorteil sind. Die Ergebnisse zeigen, dass die Kombination von aktiver Laserthermografie, intelligenter Signalverarbeitung und Robotik eine vielseitige und hochgradig automatisierbare Lösung für die zerstörungsfreie Prüfung darstellt. Die vorgestellte Methode ermöglicht eine präzise Erkennung und Bewertung von Materialfehlern, wie Rissen und Lunkern, selbst unter anspruchsvollen Prüfbedingungen. Diese Fortschritte tragen zur Optimierung von Qualitätssicherungsprozessen bei und eröffnen neue Möglichkeiten für den Einsatz in unterschiedlichsten Industriezweigen. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Robotik KW - Laserthermografie KW - Emissionskorrektur KW - Multispektrale Bildverarbeitung KW - 3D-Bahnplanung KW - Automatisierte ZfP PY - 2025 AN - OPUS4-63250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Innovative Ansätze der automatisierten Laserthermografie in industrienaher Anwendung N2 - Die Kombination aus aktiver Thermografie und Robotik eröffnet neue Möglichkeiten für die automatisierte zerstörungsfreie Prüfung (ZfP) komplexer Bauteilgeometrien. In einem modular aufgebauten Prüfsystem kommen ein Faserlaser zur gezielten thermischen Anregung, ein Industrieroboter zur präzisen Positionierung sowie eine gekühlte IR-Kamera und weitere Sensorik zur Datenerfassung zum Einsatz. Im Zentrum der entwickelten Methode stehen vier wesentliche Komponenten: Erstens ermöglicht der Robotereinsatz eine hochpräzise und wiederholbare thermografische Inspektion entlang frei definierbarer Prüfpfade. Zweitens wird mithilfe einer Ulbricht-Kugel die ortsaufgelöste Emissionsgradkorrektur nicht-homogener Oberflächen durchgeführt – ein entscheidender Schritt für die quantitative Auswertung thermischer Signale. Drittens erhöht die Kombination von Infrarot- und VIS-Bilddaten die Sensitivität der Defekterkennung, insbesondere bei der Erkennung von Kanten und Strukturen. Viertens erlaubt die Integration eines 3D-Scanners die automatisierte Bahnplanung auf Basis von Punktwolken. Dadurch lassen sich komplexe Prüfteile flexibel erfassen, ohne aufwendige Vorrichtungen oder manuelle Vorpositionierung. Zusätzlich ermöglicht der Vergleich mit der Sollgeometrie eine Detektion geometrischer Abweichungen oder Verformungen. Das Gesamtsystem erlaubt eine vollständig automatisierte, anpassbare und hochsensitive Prüfung verschiedenster Bauteile. Die vorgestellte Kombination aus robotergestützter Thermografie, Emissionskorrektur, multispektraler Bildverarbeitung und intelligenter Bahnplanung stellt eine vielversprechende Lösung für ZfP-Anwendungen im industriellen Umfeld dar. Die Ergebnisse unterstreichen das Potenzial dieser Technologie als vielseitig einsetzbares, skalierbares Prüfverfahren. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Robotik KW - Laserthermografie KW - Emissionskorrektur KW - Multispektrale Bildverarbeitung KW - 3D-Bahnplanung KW - Automatisierte ZfP PY - 2025 UR - https://www.ndt.net/?id=31260 AN - OPUS4-63249 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture testing and mapping N2 - Presentation of the Non-destructive testing and evaluation advanced training workshop of division 8.2 regarding moisture measurements. T2 - NDT&E Advanced Training Workshop CY - Berlin, Germany DA - 21.06.2023 KW - Material moisture KW - Moisture transport KW - Building materials KW - Concrete KW - Moisture measurement techniques PY - 2023 AN - OPUS4-57799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Binder, F. A1 - Bircher, B. A1 - Laquai, René A1 - Küng, A. A1 - Bellon, Carsten A1 - Meli, F. A1 - Deresch, A. A1 - Ulrich Neuschaefer-Rube, U. A1 - Hausotte, T. T1 - Methodologies for model parameterization of virtual CTs for measurement uncertainty estimation N2 - X-ray computed tomography (XCT) is a fast-growing technology for dimensional measurements in industrial applications. However, traceable and efficient methods to determine measurement uncertainties are not available. Guidelines like the VDI/VDE 2630 Part 2.1 suggest at least 20 repetitions of a specific measurement task, which is not feasible for industrial standards. Simulation-based approaches to determine task specific measurement uncertainties are promising, but require closely adjusted model parameters and an integration of error sources like geometrical deviations during a measurement. Unfortunately, the development of an automated process to parameterize and integrate geometrical deviations into XCT models is still an open issue. In this work, the whole processing chain of dimensional XCT measurements is taken into account with focus on the issues and requirements to determine suitable parameters of geometrical deviations. Starting off with baseline simulations of different XCT systems, two approaches are investigated to determine and integrate geometrical deviations of reference measurements. The first approach tries to iteratively estimate geometric deviation parameter values to match the characteristics of the missing error sources. The second approach estimates those values based on radiographs of a known calibrated reference object. In contrast to prior work both approaches only use a condensed set of parameters to map geometric deviations. In case of the iterative approach, some major issues regarding unhandled directional dependencies have been identified and discussed. Whereas the radiographic method resulted in task specific expanded measurements uncertainties below one micrometre even for bi-directional features, which is a step closer towards a true digital twin for uncertainty estimations in dimensional XCT. KW - Geometrical deviation KW - X-ray computed tomography KW - Uncertainty estimation KW - Virtual CT PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553263 DO - https://doi.org/10.1088/1361-6501/ac7b6a VL - 33 IS - 10 SP - 1 EP - 15 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-55326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neuschaefer-Rube, U. A1 - Illemann, J. A1 - Sturm, M. A1 - Bircher, B. A1 - Meli, F. A1 - Bellon, Carsten A1 - Evsevleev, Sergei T1 - Validation of a fast and traceable radiographic scale calibration of dimensional computed tomography N2 - A fast and highly precise method of determining the geometrical scale factor of computed tomography (CT) measurements has been validated successfully by Bundesanstalt für Materialforschung und -prüfung (BAM), the Federal Institute of Metrology (METAS) and Physikalisch-Technische Bundesanstalt (PTB) within the scope of AdvanCT (Advanced Computed Tomography for dimensional and surface measurements in industry), a project funded in the European Metrology Programme for Innovation and Research (EMPIR). The method has been developed by PTB and requires only two radiographic images of a calibrated thin 2D standard (hole grid standard) from two opposite directions. The mean grid distance is determined from both radiographs. From this and with the help of the calibration result, the radiographic scale and therefore the voxel size is determined. The procedure takes only a few minutes and avoids a time-consuming CT scan. To validate the method, the voxel sizes determined via this method were compared with voxel sizes determined from CT scans of calibrated objects. Relative deviations between the voxel sizes in the range of 10−5 were achieved with minimal effort using cone-beam CT systems at moderate magnifications. KW - Dimensional metrology KW - Voxel size KW - Industrial CT KW - Geometrical magnification PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553271 DO - https://doi.org/10.1088/1361-6501/ac74a3 SN - 0957-0233 VL - 33 IS - 9 SP - 1 EP - 9 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-55327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Ortsverteilte faseroptische Sensorik zur Zustandsüberwachung von H2-Druckbehältern für den Automobileinsatz N2 - Ergebnisse der Forschungsarbeit zur Zustandsüberwachung von Druckbehältern des Typs IV unter Verwendung ortsverteilter faseroptischer Sensoren. Die Sensorfasern werden in die Kompositstruktur integriert, indem sie während des Herstellungsprozesses der Druckbehälter in die Kreuz- und die Umfangslage um den Kunststoff-Liner gewickelt werden. Der anschließende Einsatz der optischen Rückstreureflektometrie (OBR) ermöglicht eine präzise Detektion und Lokalisierung von Strukturschäden während der gesamten Lebensdauer. Die vorgestellte Arbeit steht im Kontext des europäischen Horizon 2020-Forschungsprojekts SH2APED, das sich mit der Entwicklung eines innovativen Wasserstoffspeichersystems für den Automobileinsatz befasste. T2 - DGZfP-Jahrestagung CY - Berlin, Germany DA - 26.05.2025 KW - Ortsverteilter faseroptischer Sensor KW - Optische Rückstreureflektometrie KW - Berstprüfung KW - Lastwechselprüfung KW - Druckbehälter PY - 2025 AN - OPUS4-63269 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritsch, Tobias A1 - Kurpiers, J. A1 - Roland, S. A1 - Tokmoldin, N. A1 - Shoaee, S. A1 - Ferron, T. A1 - Collins, B. A. A1 - Janietz, S. A1 - Vandewal, K. A1 - Fritsch, D. T1 - On the Interplay between CT and Singlet Exciton Emission in Organic Solar Cells with Small Driving Force and Its Impact on Voltage Loss N2 - The interplay between free charge carriers, charge transfer (CT) states and singlet excitons (S1) determines the recombination pathway and the resulting open circuit voltage (VOC) of organic solar cells. By combining a well-aggregated low bandgap polymer with different blend ratios of the fullerenes PCBM and ICBA, the energy of the CT state (ECT) is varied by 130 meV while leaving the S1 energy of the polymer (ES1) unaffected. It is found that the polymer exciton dominates the radiative properties of the blend when ECT approaches ES1, while the VOC remains limited by the non-radiative decay of the CT state. It is concluded that an increasing strength of the exciton in the optical spectra of organic solar cells will generally decrease the non-radiative voltage loss because it lowers the radiative VOC limit (VOC,rad), but not because it is more emissive. The analysis further suggests that electronic coupling between the CT state and the S1 will not improve the VOC, but rather reduce the VOC,rad. It is anticipated that only at very low CT state absorption combined with a fairly high CT radiative efficiency the solar cell benefit from the radiative properties of the singlet excitons. KW - Organic Solar Cell KW - Open Circuit Voltage KW - Voltage Loss KW - Ternary PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552518 DO - https://doi.org/10.1002/aenm.202200641 SN - 1614-6832 SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim AN - OPUS4-55251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Richter, Tim A1 - Giese, Marcel A1 - Rhode, Michael A1 - Schröpfer, Dirk A1 - Michael, Thomas A1 - Fritsch, Tobias T1 - Influence of Surface Preparation on Cracking Phenomena in TIG-Welded High and Medium Entropy Alloys N2 - Multi-element systems with defined entropy (HEA—high entropy alloy or MEA—medium entropy alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show significantly improved properties or combinations of properties, e.g., the overcoming of the trade-off between high strength and ductility. Thus, the synthesis, the resulting microstructures, and properties of HEA have been primarily investigated so far. In addition, processing is crucial to achieve a transfer of potential HEA/MEA materials to real applications, e.g., highly stressed components. Since fusion welding is the most important joining process for metals, it is of vital importance to investigate the weldability of these materials. However, this has rarely been the subject of research to date. For that reason, in this work, the weldability depending on the surface preparation of a CoCrFeMnNi HEA and a CoCrNi MEA for TIG welding is investigated. The fusion welding of longer plates is described here for the first time for the CoCrNi alloy. The welds of both materials showed distinct formation of cracks in the heat affected Zone (HAZ). Optical and scanning electron microscopy analysis clearly confirmed an intergranular fracture topography. However, based on the results, the crack mechanism cannot be conclusively identified as either a liquid metal embrittlement (LME) or hot cracking-like liquid film separation. T2 - 2nd International Conference on Advanced Joining Processes CY - Sintra, Portugal DA - 21.10.2021 KW - TIG welding KW - Cracking KW - High entropy alloy KW - Medium entropy alloy KW - Surface preparation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541697 DO - https://doi.org/10.3390/jmmp6010005 SN - 2504-4494 VL - 6 IS - 5 SP - 1 EP - 13 PB - MDPI CY - Basel (CH) AN - OPUS4-54169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - D'Accardi, E. A1 - Krankenhagen, Rainer A1 - Ulbricht, Alexander A1 - Pelkner, Matthias A1 - Pohl, Rainer A1 - Palumbo, D. A1 - Galietti, U. T1 - Capability to detect and localize typical defects of laser powder bed fusion (L‑PBF) process: an experimental investigation with different non‑destructive techniques N2 - Additive manufacturing (AM) technologies, generally called 3D printing, are widely used because their use provides a high added value in manufacturing complex-shaped components and objects. Defects may occur within the components at different time of manufacturing, and in this regard, non-destructive techniques (NDT) represent a key tool for the quality control of AM components in many industrial fields, such as aerospace, oil and gas, and power industries. In this work, the capability of active thermography and eddy current techniques to detect real imposed defects that are representative of the laser powder bed fusion process has been investigated. A 3D complex shape of defects was revealed by a μCT investigation used as reference results for the other NDT methods. The study was focused on two different types of defects: porosities generated in keyhole mode as well as in lack of fusion mode. Different thermographic and eddy current measurements were carried out on AM samples, providing the capability to detect volumetric irregularly shaped defects using non-destructive methods. KW - Additive Manufacturing KW - Defect detection KW - Thermography KW - Eddy-current testing KW - Micro-computed tomography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546680 DO - https://doi.org/10.1007/s40964-022-00297-4 SN - 2363-9512 VL - 7 IS - 6 SP - 1239 EP - 1256 PB - Springer AN - OPUS4-54668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture testing and mapping N2 - Most building materials are porous and hydrophilic. Thus, for condition assessment and damage detection a determination of the material moisture is required. In this lecture, a short overview is given regarding moisture transport in porous media in the hygroscopic range. Then, several non-destructive measurement techniques are introduced. Here, the focus lies on their practical application and limitations. T2 - NDT&E Advanced Training Workshop CY - Berlin, Germany DA - 03.07.2024 KW - Building materials KW - Concrete KW - Material moisture KW - Moisture measurement techniques KW - Moisture transport PY - 2024 AN - OPUS4-60605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - A brief introduction to wind turbine aerodynamics N2 - In general, wind turbines transform the kinetic energy of the wind into electric power. Thereby, the wind turbine blades are facing unsteady loads which are transferred to the hub to generate a rotation of the turbine’s axis. This brief introduction focuses on the aerodynamics of the blades and the corresponding loads. Starting with the basic flow field and loads of an airfoil, terms like stagnation point, boundary layer, Reynolds number, transition, and separation are introduced. For different geometries, lift and drag coefficient curves are discussed. Then, full wings will be considered, including their three-dimensional flow field due to wing tip vortices and crossflows. As a main source of increased loads, unsteady effects are explained in more detail such as gusts, tower passing, earth boundary layer crossing, free stream turbulences, yaw misalignment, etc. At the end, extra loads due to an oscillating free stream are introduced. T2 - QI-Digital: KI-Machbarkeitsstudie Thermografie Rotorblätter CY - Berlin, Germany DA - 13.12.2022 KW - Wind turbine KW - Nondestructive testing KW - Aerodynamics KW - Dynamic stall PY - 2022 AN - OPUS4-56728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores ( 1 m), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %. T2 - 4th International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 08.03.2023 KW - Earth masonry KW - Material moisture KW - Molecular diffusion KW - Chemisoprtion KW - Knudsen effect KW - Physisorption PY - 2023 AN - OPUS4-57140 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Junior Research Group Materials Characterization and Informatics for Sustainability in Civil Engeneering (CE) N2 - Vorstellung der Themen der Nachwuchsgruppe "Materialcharakterisierung und -informatik für die Nachhaltigkeit im Bauwesen" von Prof. Sabine Kruschwitz (TU Berlin und BAM) T2 - Themenkonferenz Nachhaltiges Bauen CY - Berlin, Germany DA - 08.12.2022 KW - Recycling KW - NMR KW - Materialcharakterisierung KW - Data Science PY - 2022 AN - OPUS4-56648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Rissdetektion Spannbetonschwellen - Meilensteinpräsentation AP C.1 N2 - Vorhaben 8082: Spannbetonschwellen sollen mit Hilfe von akustischen Verfahren untersucht und der Zustand abgeleitet werden. Die Ergebnisse von Los C- Arbeitspaket 1 werden dem Deutschen Zentrum für Schienenforschung und Siemens Mobility vorgestellt. T2 - DZSF - Rissdetektion Spannbetonschwellen - Meilensteinpräsentation Arbeitspakete B.1 und C.1 CY - Dresden, Germany DA - 23.04.2024 KW - Spannbetonschwellen KW - Zerstörungsfreie Prüfung KW - Akustische Verfahren KW - Zustandsermittlung PY - 2024 AN - OPUS4-59927 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Zustandsermittlung von Spannbetonschwellen N2 - -Über 80 Mio. Schwellen im deutschen Schienennetz verbaut -Lebensdauer einer Schwelle beträgt ca. 20 bis 50 Jahre -Über 2 Mio. Schwellen werden jährlich ausgetauscht, obwohl die Mehrzahl noch intakt ist -Zustandsbewertung mittels ZfP kann Ausschuss verringern -Schadhafte Schwellen könnten mittels ZfP frühzeitig im Gleis erkannt werden, um Gefahren und Unfälle abzuwenden T2 - DZSF - Rissdetektion Spannbetonschwellen - Meilensteinpräsentation Arbeitspakete B.1 und C.1 CY - Dresden, Germany DA - 23.04.2024 KW - Spannbetonschwellen KW - Zerstörungsfreie Prüfung KW - Ultraschallverfahren KW - Zustandsermittlung PY - 2024 AN - OPUS4-59928 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo T1 - Detailed investigation of capillary active insulation materials by 1H nuclear magnetic resonance (NMR) and thermogravimetric drying N2 - Capillary active interior insulation materials are an important approach to minimize energy losses of historical buildings. A key factor for their performance is a high liquid conductivity, which enables redistribution of liquid moisture within the material. We set up an experiment to investigate the development of moisture profiles within two different interior insulation materials, calcium-silicate (CaSi) and expanded perlite (EP), under constant boundary conditions. The moisture profiles were determined by two different methods: simple destructive sample slicing with subsequent thermogravimetric drying as well as non-destructive NMR measurements with high spatial resolution. The moisture profiles obtained from both methods show good agreement, when compared at the low spatial resolution of sample slicing, which demonstrates the reliability of this method. Moreover, the measured T2- relaxation-time distributions across the sample depth were measured, which may give further insight into the saturation degree of the different pore sizes. In order to explain differences in the moisture profiles between CaSi and EP, we determined their pore-size distribution with different methods: conversion of the NMR T2 relaxationtime distribution at full saturation, mercury intrusion porosimetry and indirect determination from pressure plate measurements. CaSi shows a unimodal distribution at small pore diameters, while in EP, a bi-modal or wider distribution was found. We assume that the smaller pore diameters of CaSi lead to a higher capillary conductivity, which causes a more distributed moisture profile in comparison with that of EP. T2 - NDT-CE CY - Zurich, Switzerland DA - 16.08.2022 KW - Insulation material KW - Nuclear magnetic resonance KW - Capillary conductivity KW - Pore-size distribution PY - 2022 AN - OPUS4-57918 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Aßmann, Norman A1 - Feistkorn, S. T1 - Ways to unlock the potential of non-destructive concrete testing for the reliability assessment of our built environment N2 - This contribution attempts to shed light on the application of POD analyses and measurement uncertainty calculations in nondestructive testing of concrete structures to provide useful and quality-assured information for reliability assessments of our built environment - with an emphasis on ground penetrating radar. It is shown that signal processing techniques affect POD analysis results to varying degrees, that measurement uncertainties are useful to validate PODs, and that the utilization of both POD analysis and measurement uncertainty calculations can pave the way to NDT-based reliability assessment, which will be exemplarily demonstrated in conclusion – generally aiming to derive those maintenance strategies and actions that are in line with actual demands. T2 - SPIE Smart Structures + Nondestructive Evaluation 2023 CY - Los Angeles, USA DA - 12.03.2023 KW - Probability of detection KW - Measurement uncertainty KW - Ground penetrating radar (GPR) KW - Existing structures PY - 2023 DO - https://doi.org/10.1117/12.2658736 VL - 12491 SP - 1 EP - 11 PB - SPIE AN - OPUS4-57393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Stührenberg, Jan A1 - Tandon, Aditya A1 - Dragos, Kosmas A1 - Bartholmai, Matthias A1 - Strangfeld, Christoph A1 - Smarsly, Kay T1 - Implementation and validation of robot-enabled embedded sensors for structural health monitoring N2 - In the past decades, structural health monitoring (SHM) has matured into a viable supplement to regular inspections, facilitating the execution of repair and maintenance work in the early stages of structural damage. With the advent of wireless technologies and advancements in information and communication technologies, civil infrastructure has been increasingly instrumented with wireless sensor nodes to record, analyze, and communicate data relevant to SHM. A promising method for SHM is to embed sensors directly into concrete for recording SHM data from inside structural elements. In this paper, a sensor system for embedment into concrete is proposed, able to assess SHM data recorded from concrete. Power is supplied to the sensors on-demand by quadruped robots, which also collect the SHM data via radio-frequency identification (RFID), providing an automated and efficient SHM process. In laboratory experiments, the capability of the sensor system of automatically collecting the SHM data using quadruped robots is validated. In summary, the integration of RFID technology and robot-based inspection presented in this study demonstrates a vital approach to evolve current SHM practices towards more digitalized and automated SHM. T2 - 11th European Workshop On Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors KW - Legged robots KW - Quadruped robots PY - 2024 SP - 1 EP - 8 AN - OPUS4-60335 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Implementation and validation of robot-enabled embedded sensors for structural health monitoring N2 - In the past decades, structural health monitoring (SHM) has matured into a viable supplement to regular inspections, facilitating the execution of repair and maintenance work in the early stages of structural damage. With the advent of wireless technologies and advancements in information and communication technologies, civil infrastructure has been increasingly instrumented with wireless sensor nodes to record, analyze, and communicate data relevant to SHM. A promising method for SHM is to embed sensors directly into concrete for recording SHM data from inside structural elements. In this paper, a sensor system for embedment into concrete is proposed, able to assess SHM data recorded from concrete. Power is supplied to the sensors on-demand by quadruped robots, which also collect the SHM data via radio-frequency identification (RFID), providing an automated and efficient SHM process. In laboratory experiments, the capability of the sensor system of automatically collecting the SHM data using quadruped robots is validated. In summary, the integration of RFID technology and robot-based inspection presented in this study demonstrates a vital approach to evolve current SHM practices towards more digitalized and automated SHM. T2 - 11th European Workshop On Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Structural health monitoring KW - RFID-based sensors KW - Smart sensors KW - Embedded sensors KW - Legged robots KW - Quadruped robots PY - 2024 AN - OPUS4-60336 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Munsch, Sarah Mandy T1 - AI-Driven Material Design: Accelerating Innovation with SLAMD N2 - In the Horizon Europe-funded project REINCARNATE, a user-friendly web application, the "Sequential Learning App for Materials Discovery" (SLAMD), was developed to revolutionize the materials design process [1]. By integrating a digital lab twin with AI-driven approaches, SLAMD supports and significantly accelerates the discovery of optimal material compositions within complex parameter spaces, while considering eco-efficiency and cost-effectiveness. Its versatility and practical relevance are demonstrated through diverse applications: SLAMD is being used to develop two classes of concrete incorporating recycled materials, each with unique requirements and constraints imposed by regulations and industry standards. The first application focuses on optimizing compressive strength with at least 30 % substitution of the CEM II binder using a mix of recycled glass powder and concrete fines. The second targets the formulation of concrete for five exposure classes, exceeding the regulatory limit of 50 % recycled aggregates while meeting all performance criteria. Besides finding new concrete mixes with a higher percentage of recycling materials in their composition, these demonstration cases aim also to spread the use of SLAMD as a tool for industry stakeholders. In collaboration with the industrial partner Holcim (Germany) GmbH, SLAMD accelerated the development process of concrete with high carbonation resistance by a factor of 80 %. This success was further enhanced by incorporating NMR features from non-carbonated sister samples at only 28 days of age, revealing additional acceleration potential [2]. Currently, the integration of non-destructive testing methods, such as Laser-Induced Breakdown Spectroscopy, is being explored to further shorten development cycles. Another example is the use of SLAMD within the Volkswagen Foundation-funded project "Circular B-IO," where it is adapted and applied to optimize the heterogeneous material flow of recycled substances. By creating homogenized supply streams, SLAMD contributes to the reliable production of low-carbon concrete in Kenya, enabling more sustainable construction practices. Looking ahead, SLAMD may be used to address a wide range of material-related challenges. Through its ability to navigate complex datasets and identify promising solutions efficiently, it opens new opportunities for advancing material design, accelerating innovation, and promoting sustainability. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - SLAMD KW - Carbonation resistance KW - REINCARNATE KW - Nuclear magentic resonance KW - Circular B-IO PY - 2025 AN - OPUS4-62990 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. T1 - Vorstellung des Projektes CTSimU2 Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware N2 - Die Entwicklung von Werkzeugen zur realitätsnahen Nachbildung eines industriellen CT-Systems in einer Simulationssoftware ist derzeit Hauptaufgabe des WIPANO Forschungsprojektes CTSimU2 Realistische Simulation realer Röntgencomputertomografie - Systeme mit basisqualifizierter Simulationssoftware. Als Voraussetzung dienen dabei Simulationssoftwares, die durch das Testframework aus dem Vorprojekt CTSimU1 basisqualifiziert wurden. Das Testframework testet die hinreichende physikalische Korrektheit und Funktionalität einer Simulationssoftware (Basisqualifizierung der Software). Für eine realitätsnahe Nachbildung ist nicht nur die Güte der Simulationssoftware, sondern insbesondere die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware ausschlaggebend. Dabei kann das Vorgehen der Parametrisierung in vier Schritte unterteilt werden: die Datenaufnahme am realen CT-System (Schritt 1), die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben (Schritt 2), die Übertragung der Parameter in die spezifischen Simulationssoftwares (Schritt 3) und die Validierung der resultierenden Simulationsparameter durch einen geeigneten Test (Schritt 4). Ziel des Projektes ist es daher neben der Erarbeitung eines Werkzeugkastens mit allgemeinen Methoden zur Datenaufnahme und Auswertung der Daten, die Entwicklung eines Tests, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage beurteilt werden kann. Die erarbeiteten Ergebnisse sollen wie bereits im Vorprojekt CTSimU1 in einen Richtlinienentwurf für die Richtlinienreihe VDI/VDE 2630 übertragen werden. Dieser Beitrag soll einen Überblick über das Projekt und die ersten Ergebnisse geben. T2 - DGZfP Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - XCT KW - Simulation PY - 2023 UR - https://www.ndt.net/?id=28620 AN - OPUS4-58922 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Realistic Simulation of CT Systems - An Introduction to The CTSimU2 Project N2 - The project series CTSimU was initiated with the goal to develop a set of procedures to enable the determination of the task-specific measurement uncertainty of a CT system numerically by radiographic simulation. The first project (2019-2022) “Radiographic Computed Tomography Simulation for Measurement Uncertainty Evaluation - CTSimU” was focused on the sufficient physical correctness of the radiographic simulation and created as a result a test framework for simulation softwares and a draft of a VDI standard in the series VDI/VDE 2630 for this application. However, for the realistic simulation of a CT system in a simulation software (i.e. a digital twin), not only the correctness of the simulation software itself is crucial, but also the quality of the parameterization of the CT system in the simulation software - this represents the starting point of the 2nd project “Realistic Simulation of real CT systems with a basic-qualified Simulation Software - CTSimU2” (2022-2024). The parameterization of a CT system in a simulation software can be divided into four steps: after the data acquisition at the real CT system (step 1) follows the evaluation of the acquired data for the generation of general parameter specifications (step 2). It follows the transfer of the parameters into the specific simulation software (step 3) and the validation of the resulting simulation parameters by a suitable test (step 4). The intended result of the project CTSimU2 is a draft VDI standard (for VDI/VDE 2630) for this test, which contains an informative annex on the state of the art regarding the possibilities for parameter determination. T2 - 13th European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - X-ray computed tomography KW - dXCT KW - Simulation PY - 2023 AN - OPUS4-58923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Virtual CT with aRTist N2 - The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures. With radiographic simulations, virtual component models can be scanned as in a computer tomograph. Industrial X-ray computed tomography (CT) enables the non-destructive detection of internal and external surfaces as well as inhomogeneities of technical objects. Virtual CT offers new possibilities for the investigation of parameter influences of this complex testing and measuring technique. In addition to the option of switching physical effects on and off, scanning movements can also be tested before their technical realization. The virtual CT generates projection images from different directions for the subsequent reconstruction of a volume model of the examined object. The reconstruction of the simulated scans is carried out with the algorithms and programs for real scans. Tomographic scans consist of a large number of projections, which practically cannot be generated individually by the user of a simulation. The software offers various options for the automated simulation of tomographic scans. These range from standard CT to scans on free trajectories or with individual projection matrices. T2 - 12th Conference on Industrial Computed Tomography (iCT) 2023 CY - Fürth, Germany DA - 27.02.2023 KW - X-ray computed tomography KW - Simulation PY - 2023 AN - OPUS4-58919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bellon, Carsten T1 - Virtuelle CT N2 - Das Computerprogramm aRTist ist ein praktisches Simulationswerkzeug zur Erzeugung realistischer Radiographien virtueller Durchstrahlungsaufbauten. Mit Durchstrahlungssimulationen können Bauteile, repräsentiert durch STL-Geometrien, wie in einem Computertomografen gescannt werden. Dabei werden verschiedenste Parameter gezielt und exakt berücksichtigt. Die Virtuelle Computertomografie bietet neue Möglichkeiten der Untersuchung von Parametereinflüssen. Neben der Möglichkeit, physikalische Effekte an- und abzuschalten, z.B. die Streustrahlung, können auch Scanbewegungen getestet werden, bevor diese technisch realisiert werden. Das für die Forschung entwickelte Simulationsprogramm aRTist bietet mit seiner intuitiven grafischen Benutzeroberfläche vielfältige Anwendungsmöglichkeiten auch in Praxis und Entwicklung, beispielsweise zur Parameteroptimierung, für Machbarkeitsstudien oder zur Abschätzung der Unsicherheit dimensioneller Messungen. KW - Vituelle Computertomographie Simulation PY - 2020 SN - 2199-8299 VL - 2020 IS - April SP - 50 EP - 51 PB - TeDo Verlag GmbH CY - Marburg AN - OPUS4-50691 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - AdvanCT Virtual CT N2 - Simulation becomes more and more important in modern CT imaging. It is increasingly used to optimize techniques for complex applications, and for educational purposes. Simulation can also be used for uncertainty estimation of dimensional CT measurements. The radiographic simulator aRTist is a modelling tool which simulates X-ray imaging using a hybrid analytical and Monte-Carlo method to efficiently model the radiation transport. In addition to the relevant physical effects such as absorption and scattering, simplified fast models are employed to describe the characteristics of the X-ray source and the detector. aRTist is well equipped to model realistic X-ray imaging setups due to the ability to load exported CAD object descriptions. By repetitive simulation runs aRTist can function as virtual CT device. A simple CT scan module is contained in aRTist which allows the simulation of standard (circular cone beam) scanning trajectories. AdvanCT is a module for aRTist which allows to set up more complex scanning trajectories by attaching geometrical modification functions to the objects in the radiographic scene. In this way, advanced scanning modes can be realized. In addition to deterministic motion, also random variations can be introduced. By combining random variations with deterministic motion, non-ideal (realistic) CT scan geometries can be simulated, e.g. focal spot drift and mechanical instability of the axis of rotation. The AdvanCT module conveniently allows to construct these scenarios in a graphical interface and provides a preview before starting the (potentially long running) batch job. Therefore, deviations from ideal CT scan trajectories can be easily adjusted which is a necessary step towards uncertainty determination from simulation. T2 - dXCT conference 2021 CY - Online meeting DA - 17.05.2021 KW - X-ray Virtual Computer Tomography Simulation PY - 2021 AN - OPUS4-52953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - CTSimU — Durchstrahlungssimulation für die Messunsicherheitsbestimmung beim Messen geometrischer Merkmale mittels Röntgen- Computertomographie N2 - Die industrielle Röntgen-Computertomographie (CT) ist in der geometrischen Messtechnik die einzige Technologie, die sowohl innen- als auch außenliegende Merkmale eines Werkstücks mit einer Messung zerstörungsfrei messen kann. Die Güte der Messung kann mittels einer dem Messwert beigeordneten Messunsicherheit angegeben werden. Allerdings sind zur Ermittlung der Messunsicherheit für eine Messgröße einer CT-Messung nach Stand der Technik (VDI/VDE 2630 Blatt 2.1) zwanzig Wiederholmessungen an kalibrierten Werkstücken notwendig. Da die Messung mit realen CT-Messgeräten zeit- und kostenintensiv ist, wird analog zur taktilen Koordinatenmesstechnik eine numerische Messunsicherheitsbestimmung durch Simulation angestrebt (vgl. VDI/VDE 2617 Blatt 7, GUM Supplement 1). Die Simulation bietet den Vorteil, dass sie sowohl zeitsparend als auch kosten- und ressourceneffizient ist. Allerdings ist die Zuverlässigkeit der verschiedenen Simulationsumgebungen momentan nicht quantifizierbar. Für eine glaubwürdige Anwendung von Simulationsumgebungen für die Messunsicherheitsbestimmung benötigen Anwender eine Beurteilung derselben – auch um eine Norm- bzw. Richtliniensicherheit in der Praxis sicherzustellen. Das Ziel dieses Projekts ist es daher, einen Richtlinienentwurf VDI/VDE 2630 Blatt 2.2 „Basisqualifizierung von Softwaresystemen für die Simulation geometrischer Messungen mit Röntgen-Computertomografie“ zu erstellen. Auf dieser Basis soll es möglich sein, die Eignung von Simulationsumgebungen zur Ermittlung der aufgabenspezifischen Messunsicherheit zu bewerten. Dazu wird ein Testframework entwickelt, mit welchem Durchstrahlungssimulationssoftwares basisqualifiziert werden können. Das Projekt wird in der Förderrichtlinie WIPANO durch das Bundesministerium für Wirtschaft und Energie gefördert. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Computertomographie Simulation PY - 2021 AN - OPUS4-52753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koch, Claudia T1 - Digitale QI: Inspektion von Rotorblättern von Windenergieanlagen N2 - Der Vortrag erklärt, was eine digitale Qualitätsinfrastruktur umfasst und stellt Arbeiten vor, die die Inspektion von Rotorblättern effizienter machen und bessere Einblicke in den Zustand geben soll. Grundlage dafür sind thermografische Aufnahmen und eine KI-gestützte Auswertung. Auch die Rolle von Datenräumen und Digitalem Produktpass wird behandelt. T2 - Plattform Industrie 4.0 Projektgruppenmeeting Collaborative Condition Monitoring CY - Online meeting DA - 17.06.2025 KW - Qualitätsinfrastruktur KW - Qualitätssicherung KW - Digitalisierung KW - Inspektion KW - Thermografie KW - Künstliche Intelligenz PY - 2025 AN - OPUS4-63452 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - von Rüden, H. T1 - Röntgen-Computertomographie (CT) für die Kulturguterhaltung N2 - Als bildgebendes und zerstörungsfreies Verfahren eignet sich die Röntgen-Computertomographie (CT) insbesondere bei der Untersuchung von Kunst- und Kulturgütern. Die für Werkstoffprüfung und Materialanalyse konzipierten CT-Anlagen bieten dank hoher Röntgenleistung die Möglichkeit zusätzlich zu Holz, Keramiken und Kunststoffen auch stark schwächende Materialien, wie bspw. Metalle, zu durchdringen. Für eine hohe räumliche Auflösung im unteren Mikrometerbereich (2-200µm) sorgen entsprechend ausgelegte CT-Anlagen. In der Bundesanstalt für Materialforschung und -prüfung (BAM) stehen mehrere solcher CT-Anlagen für unterschiedliche Fragestellungen sowie Probengrößen und - materialien zur Verfügung. Einige Beispiele aus den vergangenen Arbeiten der BAM veranschaulichen das große Potential dieser Untersuchungsmethode. Da bei einer CT-Messung in der Regel das gesamte Untersuchungsobjekt erfasst und in ein digitales Volumenmodell überführt wird, eröffnet sich für Archäologen und Restoratoren die Möglichkeit Untersuchungen hinsichtlich Materialzusammensetzung, Erhaltungszustand und Herstellungstechnik am virtuellen Objekt vorzunehmen, ohne die Originalsubstanz zu beeinträchtigen. Gegenüber der klassischen Radiografie, bei der nur eine zweidimensionale Abbildung erreicht wird, bietet die CT-Untersuchung die Möglichkeit innenliegende Strukturen dreidimensional zu erfassen. Die notwendige Bestimmung der Objektoberfläche erlaubt zudem die Erstellung eines Oberflächenmodells des untersuchten Gegenstandes. Damit lassen sich unter anderem mechanische Simulationen (Belastung, Durchbiegung, Durchströmung) durchführen. Der erzeugte Datensatz kann somit auch zur Herstellung eines Replikats im 3D-Druckverfahren genutzt werden. Anhand der Untersuchung der Mandoline von Smorsone wird gezeigt, wie eine CT-Messung durchgeführt wird und wie in dem anschließend rekonstruierten 3D-Datensatz mittels Koordinatenmesstechnik Maße (Abstände, Wandstärken, Winkel) exakt ermittelt werden können. T2 - Jahrestagung der Gesellschaft für Musikforschung CY - Berlin, Germany DA - 28.09.2022 KW - Mikro-CT KW - Bildverarbeitung KW - Holz KW - Bronze KW - ZfP PY - 2022 AN - OPUS4-56412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - M., Daniel T1 - Thermografie im Fokus: Aktuelle Normen und Standards N2 - Die Thermografie ist trotz ihrer fortschrittlichen wissenschaftlichen und technologischen Grundlagen ein relativ neues Verfahren innerhalb der zerstörungsfreien Prüfmethoden. Aufgrund ihrer zahlreichen Vorteile gewinnt sie zunehmend an Beliebtheit. Für eine breitere Anwendung, insbesondere in der Industrie, sind Normen, Standards und technische Richtlinien von großer Bedeutung. In diesem Beitrag wird der aktuelle Stand der Normung in Deutschland beleuchtet. Wir erläutern die bestehenden Normen und technischen Regelungen für die Thermografie sowohl national, europäisch als auch international und werfen einen Blick in die Zukunft. Zudem ist die Normungsarbeit auf die Mitwirkung interessierter Kreise angewiesen, dazu zählen u.a. industrielle und akademische Anwender*innen, Gerätehersteller*innen, Forschungseinrichtungen, öffentliche Hand, Dienstleistungsunternehmen. Wir laden Sie ein, Ihre Bedarfe in Bezug auf Normungsprojekte und Ideen einzubringen und direkt an die Autoren zu senden. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Thermografie KW - Normen KW - Standards PY - 2025 AN - OPUS4-63525 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Feistkorn, S. A1 - Algernon, D. A1 - Arndt, R. A1 - Ebell, Gino A1 - Friese, M. A1 - Grosse, C. U. A1 - Holstein, R. A1 - Niederleithiger, Ernst A1 - Schickert, M. A1 - Schulze, S. A1 - Taffe, A. A1 - Walther, A. A1 - Wolf, J. A1 - Zoega, A. A1 - Zwanzig, M. T1 - Introduction to DIN 4871: Qualification of NDT Personnel in Civil Engineering (NDT‐CE) N2 - Recently, non-destructive testing in civil engineering (NDT-CE), in particular of concrete components, has successfully mastered the leap from research to practice. Several methods have been established for field inspections to determine the concrete cover of reinforcement or to estimate the compressive strength as well as other parameters related to the concrete material. In addition, the application of non-destructive testing is indispensable, if information about the inner structure - such as the location of rebars and tendon ducts or the damage-related condition assessment to detect grouting defects, honeycombs, delamination, or corrosion - is required. Besides the selection of a suitable NDT method and an appropriate inspection system, the reliability of the results depends largely on the person who applies the non-destructive inspection technique and evaluates the inspection results. To ensure a high quality of non-destructive concrete evaluation as well as to keep the uncertainty caused by the inspection personnel to a minimum, structured, consistent, and regulated theoretical as well as practical training of inspection personnel is essential. To close this gap, the subcommittee of education and training (UA-A) within the committee for NDT-CE of the German Society for Non-Destructive Testing (DGZfP) has been reactivated in 2018 to establish uniform training standards for non-destructive concrete inspections in the long term. The subcommittee consists of scientists, practitioners, authorities, and clients. So far, the national standard DIN 4871 “Non-destructive testing - Qualification of NDT personnel in Civil Engineering (NDT-CE)” was developed. This standard considers the civil-industry-specifics, for example, that standards for NDT of concrete, as well as related product standards with a few exceptions, still do not exist at the moment. Within this presentation, the concept, the connection to ISO 9712 and other standards as well as an overview of the recently developed German standard DIN 4871 will be presented. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Non-destrucive testing KW - Civil engineering PY - 2022 AN - OPUS4-55526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander A1 - Przyklenk, A. T1 - European Metrology Network for Advanced Manufacturing N2 - The progress of Advanced Manufacturing, which has been identified by the European Commission as a Key Enabling Technology (KET) for future economic and societal progress is strongly reliant on the development of metrology capabilities. EURAMET, the association of metrology institutes in Europe, has established metrology research programs to address the metrology requirements across a spectrum of different thematic areas. In order to leverage the benefits of these developments on the wider industrial landscape, a high-level coordination of the metrology community supporting the Advanced Manufacturing landscape is required. This coordination is aimed to be achieved by the establishment of European Metrology Networks (EMNs), which are intended by EURAMET to provide a sustainable structure for stakeholder engagement and support. The joint networking project 19NET01 AdvManuNet funded by EMPIR for 4 years, started in June 2020 and aims to accelerate the process of establishing an EMN to strengthen Europe’s position in Advanced Manufacturing. The AdvManuNet project aims to support the establishment of an EMN on Advanced Manufacturing via the following specific aims: 1. Creation of a single hub for stakeholder engagement across the landscape of various industrial sectors including relevant societies and standardization bodies. 2. Development of a Strategic Research Agenda (SRA) and roadmaps for Advanced Manufacturing metrology based on the stakeholder engagement activities, considering current gaps in metrological capabilities existing networks and roadmaps. 3. Establish a knowledge-sharing program for Advanced Manufacturing stakeholders, promoting the dissemination and exploitation of the results of the project, including those from previous EU funded research projects. 4. Development of a sustainable web-based platform and service desk for Advanced Manufacturing stakeholders to allow for easy access to European metrology capabilities and support the wider advanced manufacturing community with metrology-based requirements. 5. Develop a plan for a coordinated and sustainable European metrology infrastructure for Advanced Manufacturing via a European Metrology Network. The project concept followed by the scope and definition of Advanced Manufacturing will be described. The analysis of the current capability of metrology for Advanced Manufacturing and the preliminary concepts for the strategic research agenda will be presented with a focus on dimensional metrology. T2 - CIM 2021 CY - Online meeting DA - 07.09.2021 KW - Advanced manufacturing KW - Metrology KW - European Metrology Networks (EMNs) KW - Strategic Research Agenda (SRA) KW - Stakeholder PY - 2021 AN - OPUS4-54101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schwarz, W. A1 - Wilsch, Gerd A1 - Katsumi, N. A1 - Ebell, Gino A1 - Völker, Tobias T1 - Ion distribution in concrete overlay, mapped by laser induced breakdown spectroscopy (LIBS), modified by an embedded zinc anode N2 - Galvanic corrosion protection by embedded zinc anodes is an accepted technique for the corrosion protection of reinforcing steel in concrete. Galvanic currents flow between the zinc anode and the steel reinforcement due to the potential difference that is in the range of a few hundred mV. The ion distribution was studied on two steel reinforced concrete specimens admixed with 3 wt.% chloride/wt. cement and galvanically protected by a surface applied EZ-anode. On both specimens, a zinc anode was embedded and glued to the concrete surface by a geo-polymer-based chloride-free binder. At one specimen, the EZ-anode was operated for 2,5 years, the EZ-anode at the other specimen was not electrically connected to the reinforcement, this specimen serves as a reference. Both specimens have been stored under identical conditions. The ion distribution between the anode (EZ-anode) and cathode (steel reinforcement) was studied by laser-induced breakdown spectroscopy (LIBS) after 7 months, 12 months, and 2,5 years. Results of the LIBS studies on the specimen with activated EZ-anode after 7 months, 12 months, and 2,5 years and of the reference specimen after 2,5 years are reported. Results show that diffusion of ions contributes to the changes in the ion distribution but migration, especially of chlorides towards the EZ-anode is significant despite the weak electric field – several hundred millivolts - generated by the galvanic current. Results show that chloride ions accumulate near the zinc-anode as in water-insoluble zinc-hydroxy chlorides - Simonkolleit. T2 - ICCRRR 2022 CY - Capetown, South Africa DA - 03.10.2022 KW - Korrosion KW - Corrosion KW - LIBS KW - Zinc PY - 2022 AN - OPUS4-55948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? First Details of a Corrosion Test using Sulphate-Reducing Bacteria N2 - Additively manufactured metals become relevant for industrial application. Although many studies on wet corrosion of these metals have been conducted, to the authors knowledge no study seems to contain microbiological corrosion (MIC). In the presented study an experiment was conducted on PBF-LB/AlSi10Mg to test this material's susceptibility for MIC. The tested specimen were analysed using Computed Tomography before and after the MIC experiment to enable a detailed characterisation the damage on the specimens' global and local level. A global reduction of material was observed. In addition, localised damage along process inherent features of the materials microstructure was observed. T2 - Beiratssitzung TF Umwelt CY - Berlin, Germany DA - 17.03.2025 KW - Computed Tomography KW - Additive Manufacturing KW - Biocorrosion KW - Sulphate-reducing Bacteria KW - Microbially influenced corrosion PY - 2025 AN - OPUS4-62772 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - O'Connor, Daniel T1 - European Metrology Network (EMN) for Advanced Manufacturing Development of the Strategic Research Agenda (SRA) N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). It is considered that Metrology is a key enabler for the advancement of these KETs. Consequently, EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network (EMN) for Advanced Manufacturing. The EMN is comprised of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The aim of the EMN is to provide a high-level coordination of European metrology activities for the Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing (large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider Metrology community, including Technical Committees, to provide input for the Strategic Research Agenda (SRA) on Metrology for Advanced Manufacturing. This contribution will give an overview about the first version of the SRA prepared by the EMN for Advanced Manufacturing. T2 - Euspen, 23rd International Conference & Exhibitio CY - Copenhagen, Danmark DA - 13.06.2023 KW - European Metrology Network (EMN) KW - Advanced Manufacturing KW - Metrology KW - Strategic Research Agenda (SRA) PY - 2023 AN - OPUS4-59176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Scheuschner, Nils A1 - Chand, Keerthana A1 - Altenburg, Simon T1 - Local porosity prediction in metal powder bed fusion using in-situ thermography: A comparative study of machine learning techniques N2 - The formation of flaws such as internal porosity in parts produced by Metal-based Powder Bed Fusion with Laser Beam (PBF-LB/M) significantly hinders its broader industrial application, as porosity can potentially lead to part failure. Addressing this issue, this study explores the efficacy of in-situ thermography, particularly short-wave infrared thermography, for detecting and predicting porosity during manufacturing. This technique is capable of monitoring the part’s thermal history which is closely connected to the flaw formation process. Recent advancements in Machine Learning (ML) have been increasingly leveraged for porosity prediction in PBF-LB/M. However, previous research primarily focused on global rather than localized porosity prediction which simplified the complex prediction task. Thereby, the opportunity to correlate the predicted flaw position with expected part strain to judge the severity of the flaw for part performance is neglected. This study aims to bridge this gap by studying the potential of SWIR thermography for predicting local porosity levels using regression models. The models are trained on data from two identical HAYNES®282® specimens. We compare the effectiveness of feature-based and raw data-based models in predicting different porosity types and examine the importance of input data in porosity prediction. We show that models trained on SWIR thermogram data can identify systematic trends in local flaw formation. This is demonstrated for forced flaw formation using process parameter shifts and, moreover, for randomly formed flaws in the specimen bulk. Furthermore, we identify features of high importance for the prediction of lack-of-fusion and keyhole porosity from SWIR monitoring data. KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Porosity prediction KW - Machine Learning KW - Feature extraction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621798 DO - https://doi.org/10.1016/j.addma.2024.104502 SN - 2214-7810 VL - 95 SP - 1 EP - 17 PB - Elsevier B.V. AN - OPUS4-62179 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Auswirkungen von Titan und Niob auf das metallurgische Schweißverhalten von hochfesten Feinkornbaustählen und deren mechanischen Eigenschaften N2 - Mikrolegierungselemente wie Nb und Ti sind entscheidend für die erwünschte mechanische Festigkeit von vergüteten Feinkornbaustählen mit einer Nennstreckgrenze von ≥ 690 MPa. Aktuelle Spezifikationen geben lediglich Obergrenzen für die chemische Zusammensetzung vor, allerdings können geringfügige Abweichungen erhebliche Auswirkungen auf die mechanischen Eigenschaften haben. Die Vorhersage der Schweißbarkeit und Integrität von Schweißverbindungen stellt aufgrund der variierenden Zusammensetzung und Mikrostrukturen Herausforderungen dar. Unerwünschte Effekte wie Erweichung der Wärmeeinflusszone (WEZ) oder Verfestigung können auftreten. Um dies zu untersuchen, wurden verschiedene Mikrolegierungsrouten mit variierenden Ti- und Nb-Gehalten an Laborschmelzen erforscht. Die Basis jeder Route entsprach der üblichen S690QL in Zusammensetzung und Wärmebehandlung. Dreilagenschweißungen wurden mittels Metallaktivgasschweißens (MAG) durchgeführt, um kritische Gefügebereiche zu identifizieren. Die Analyse konzentrierte sich auf Phasenumwandlungen während der Abkühlung und metallurgisches Ausscheidungsverhalten. Die mechanischen Eigenschaften der Schweißnähte wurden durch Zugversuche ermittelt. Die Ergebnisse zeigen einen bedeutenden Einfluss der Mikrolegierungsroute und Schweißwärmezufuhr auf die Ausscheidungskinetik, trotz insgesamt guter Schweißbarkeit der Werkstoffe. T2 - Bacheloranden-, Masteranden-, Doktoranden Kolloquium CY - Magdeburg, Germany DA - 17.01.2024 KW - WEZ-Erweichung KW - Hochfester Feinkornbaustahl KW - Digital Image Correlation KW - Querzugversuch KW - Mikrolegierungseinfluss PY - 2024 AN - OPUS4-59420 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rhode, Michael A1 - Kromm, Arne A1 - Mente, Tobias A1 - Brackrock, Daniel A1 - Czeskleba, Denis A1 - Kannengießer, Thomas T1 - Component test for the assessment of delayed hydrogen-assisted cracking in thick-walled SAW joints for offshore applications N2 - Offshore wind turbines continuously increase in size and weight and demand adequate offshore foundations concepts like monopiles, tripods, or jackets. These components are typically constructed using submerged arc welding (SAW) with high-strength thick steel plates like the S420ML. During welding, the occurrence of delayed hydrogen-assisted cracking (HAC) must be anticipated. HAC is a critical combination of the local hydrogen concentration within a susceptible microstructure under certain mechanical load, i.e., the occurring (welding) residual stresses. The welding sequence of the thick-walled plates complicates the residual stress distribution due to the necessary repeated thermal cycling, i.e., welding seam/layer deposition to fill the joint. For that purpose, SAW with two-wire-technique was used to weld a specially designed and prototype-like mock-up of a real component with a thickness of 50 mm, filled with over 20 passes and a seam length of 1000 mm. Additional welded stiffeners simulated the effect of a high restraint, to achieve critical HAC conditions. The necessity of a minimum waiting time (MWT) before the NDT can be conducted (to exclude HAC) was critically verified by the application of ultrasonic testing of the welded joint at different time-steps of the NDT of up to 48 h after the completion welding. The residual stresses were determined by a robot XRD goniometer. Tensile residual stresses up to the yield limit are found both in the weld metal and in the heat-affected zone. Numerical modeling allowed the qualitative estimation of the hydrogen diffusion in the weld. No noticeable HAC occurrence was identified and confirms the high cracking resistance of the investigated material. Finally, the applicability of the MWT concept should be critically discussed. KW - Hydrogen KW - Cold cracking KW - Minimum Waiting Time KW - Offshore steel grade KW - Component test PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591981 DO - https://doi.org/10.1007/s40194-023-01658-5 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-59198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Evaluation of local strain behavior of cross-weld tensile specimens of micro-alloyed high-strength steels by digital image correlation N2 - Microalloying elements such as Nb and Ti play a decisive function in achieving the desired mechanical strength of quenched and tempered, high-strength fine-grain structural steels with a nominal yield strength ≥ 690 MPa. The current specifications for the chemical composition only provide manufacturers with upper limits. However, even minor deviations in the alloy concept can have a significant impact on the mechanical properties. Consequently, accurate prediction of weldability and the integrity of welded joints becomes difficult or even impossible due to differences in composition and the resulting microstructures. Undesirable consequences include a possible softening of the heat-affected zone (HAZ) or, conversely, hardening effects. In view of these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially developed laboratory casting alloys. Each alloying route is based on the common S690QL, maintaining both the chemical composition and the heat treatment parameters. To analyse the weldability, three-layer welds were performed using gas metal arc welding (GMAW) and critical microstructures, such as areas of the heat-affected zone (HAZ) that exhibit significant softening or hardening, were identified. The effect of the softened HAZ region on failure was evaluated using transverse tensile specimens. Digital image correlation (DIC) is used to image changes in local strains in different HAZ regions in situ. Using a specially developed mirror system, the local strains of the microstructure zones on the top and bottom of the weld are recorded simultaneously. This makes it possible to analyse how the weld seam geometry (e.g., V-seam) influences the strain gradients. In addition, the analysis of the local deformation helps to understand the effects of the softened HAZ on the global strain, the fracture constriction, the fracture position, and the overall fracture behavior. T2 - IIW Intermediate Meeting, Com. II-A CY - Incheon, Republic of Korea DA - 12.03.2024 KW - Welding KW - High-strength steel KW - Alloy concept KW - Cross-weld tensile sample KW - Mechanical properties PY - 2024 AN - OPUS4-59675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Terhedebrügge, Gabriel A1 - Prager, Jens T1 - How can SHM be applied in a quality assured and legally compliant manner? T1 - Wie kann SHM qualitätssicher und rechtssicher angewendet werden? N2 - Many SHM applications developed at universities and research institutions have not yet left the laboratory scale. Possible reasons for this include: - Real components and structures are often more complex than expected, - The POD (probability of detection) of the SHM system is usually difficult to determine, - The reliability of SHM systems is often unsatisfactory, and - The transition from recurring inspection to permanent monitoring with automated SHM systems fails due to existing safety regulations and testing standards. The workshop addresses these issues and aims to present solutions that facilitate the practical use of SHM. The solutions will be developed using real-world applications, such as those in the field of renewable energy. N2 - Viele SHM-Anwendungen, die an den Universitäten und Forschungseinrichtungen entwickelt wurden, haben den Labormaßstab noch nicht verlassen. Mögliche Gründe dafür sind, - dass reale Bauteile und Strukturen häufig komplexer sind als erwartet, - die POD (probability of detection) des SHM-Systems zumeist schwer bestimmbar ist, - die Zuverlässigkeit der SHM-Systeme oft nicht zufriedenstellend ist und - der Übergang von wiederkehrender Prüfung zur permanenter Überwachung mit automatisierten SHM-Systemen an vorhandenen Sicherheitsrichtlinien und Prüfvorschriften scheitert. Der Workshop greift diese Fragestellungen auf und soll Lösungsansätze aufzeigen, die den Einsatz von SHM in der Praxis erleichtern. Die Lösungen werden beispielhaft für reale Anwendungen, z.B. aus dem Bereich der erneuerbaren Energien, erarbeitet. T2 - SCHALL 25 CY - Dresden, Germany DA - 28.03.2025 KW - SHM KW - Legal aspects KW - Pressure vessels KW - SMART-tools KW - QI-Digital KW - Periodic inspection PY - 2025 AN - OPUS4-62909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bernegger, Raphael A1 - Maierhofer, Christiane A1 - Altenburg, Simon T1 - Quantification of delaminations in semitransparent solids using pulsed thermography and mathematical 1D models N2 - Material defects in fiber reinforced polymers such as delaminations can rapidly degrade the material properties or can lead to the failure of a component. Pulse thermography (PT) has proven to be a valuable tool to identify and quantify such defects in opaque materials. However, quantification of delaminations within semitransparent materials is extremely challenging. We present an approach to quantify delaminations within materials being semitransparent within the wavelength ranges of the optical excitation sources as well as of the infrared (IR) camera. PT experimental data of a glass fiber reinforced polymer with a real delamination within the material were reconstructed by one dimensional (1D) mathematical models. These models describe the heat diffusion within the material and consider semitransparency to the excitation source as well to the IR camera, thermal losses at the samples surfaces and a thermal contact resistance between the two layers describing the delamination. By fitting the models to the PT data, we were able to determine the depth of the delamination very accurately. Additionally, we analyzed synthetic PT data from a 2D simulation with our 1D-models to show how the thermal contact resistance is influenced by lateral heat flow within the material. KW - Pulsed thermography KW - Quantification KW - Numerical simulation KW - Analytical model KW - Semitransparent KW - GFRP KW - Delamination PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505766 DO - https://doi.org/10.1007/s10765-020-02642-7 VL - 41 IS - 5 SP - Article number: 67 PB - Springer AN - OPUS4-50576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Prozessüberwachung in der additiven Fertigung von Metallen - das Projekt ProMoAM N2 - Prozessüberwachung in der additiven Fertigung von Metallen - das Projekt ProMoAM. In diesem Vortrag wird das gesamte Projekt vorgestellt. Dabei wird auf die Thermografie im LMD und L-PBF Prozess näher eingegangen. Hierbei werden sowohl stationäre als auch mit bewegte Systeme vorgestellt. T2 - Webinar: Inline-Messtechnik und –Prozessüberwachung CY - Online meeting DA - 01.07.2020 KW - Pulverbettverfahren KW - Laser Metal Deposition KW - Thermografie KW - Optische Tomografie PY - 2020 UR - https://quality-engineering.industrie.de/webinarreihe-additive-verfahren/#Inline-Messtechnik AN - OPUS4-50962 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Maierhofer, Christiane A1 - Altenburg, Simon A1 - Scheuschner, Nils ED - Meyendorf, N. ED - Ida, N. ED - Singh, R. ED - Vrana, J. T1 - In Situ Real-Time Monitoring Versus Post NDE for Quality Assurance of Additively Manufactured Metal Parts N2 - In this chapter, the current state-of-the-art of in situ monitoring and in situ NDE methods in additive manufacturing is summarized. The focus is set on methods, which are suitable for making statements about the quality and usability of a component currently being manufactured. This includes methods which can be used to determine state properties like temperature or density, other physical properties like electrical or thermal conductivity, the microstructure, the chemical composition, the actual geometry, or which enable the direct detection of defects like cracks, voids, delaminations, or inclusions. Thus, optical, thermographic, acoustic, and electromagnetic methods, as well as methods being suitable for investigating particle and fume emission are presented. The requirements of in situ monitoring methods with a focus on thermographic methods are discussed by considering different additive manufacturing processes like laser powder bed fusion (PBF-LB/M) and direct energy deposition (DED-LB/M). Examples of the successful implementation and applications of such monitoring methods at BAM are given. The in situ monitoring and NDE methods are compared against post-process NDE methods. The advantages and challenges of in situ methods concerning real-time data analysis and the application of AI algorithms are addressed and discussed. KW - Additive manufacturing KW - In situ monitoring KW - In situ NDE KW - Post NDE KW - Thermography KW - Laser powder bed fusion KW - Direct energy deposition PY - 2021 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8_51-1 SP - 1 EP - 37 PB - Springer Nature Switzerland AG CY - Cham, Switzerland ET - 1 AN - OPUS4-52824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krankenhagen, Rainer A1 - Altenburg, Simon T1 - Transient behaviour of the energy release after the discharge of flash lamps – A consideration of the afterglow N2 - The knowledge about energy release and transient behaviour of flash lamps, used as short-term energy source in flash thermography investigations, is essential for a quantitative analysis of the results as well as for simulations regarding such experiments. Usually, only a rectangular pulse shape of a typical duration of a few milliseconds is regarded when flash lamps pulses are described. This note considers the afterglow period of a flash lamp explicitly and shows that negligence of this afterglow effect leads to a systematic underestimation of the pulse length and the related total energy release. In the reported case, the intensity transient recorded by a Silicon photo diode was transformed into a temperature transient, allowing the study of the real energy release. It turns out that approximately only 50% of the entire pulse energy were released during the usually regarded period of 2.8 ms, while the other half was released within a period of 20 ms with an exponential decay. KW - Flash thermography KW - Flash lamp KW - Afterglow KW - Discharge arc KW - Pulse energy PY - 2021 DO - https://doi.org/10.1016/j.infrared.2021.103951 SN - 1350-4495 VL - 119 IS - 103951 SP - 1 EP - 4 PB - Elsevier B.V. AN - OPUS4-53642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Prozessüberwachung in der additiven Fertigung von Metallen an der BAM: Das Projekt ProMoAM N2 - Vorstellung des TF-Projektes ProMoAM mit allen in-situ Verfahren und Referenzverfahren T2 - Sitzung des VDI AK Mess- und Automatisierungstechnik CY - Kassel, Germany DA - 03.03.2020 KW - Additive manufacturing KW - In situ monitoring KW - Zerstörungsfreie Prüfung PY - 2020 AN - OPUS4-53537 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Introduction to ProMoAM N2 - A brief introduction to the project ProMoAM is given. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - ProMoAM PY - 2021 AN - OPUS4-52513 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Improving additive manufacturing technologies by in-situ monitoring: Thermography N2 - Additive manufacturing of metals gains increasing relevance in the industrial field for part production. However, especially for safety relevant applications, a suitable quality assurance is needed. A time and cost efficient route to achieve this goal is in-situ monitoring of the build process. Here, the BAM project ProMoAM (Process monitoring in additive manufacturing) is briefly introduced and recent advances of BAM in the field of in-situ monitoring of the L-PBF and the LMD process using thermography are presented. T2 - Anwenderkonferenz Infratec GmbH CY - Online meeting DA - 04.11.2021 KW - Additive Manufacturing KW - Process monitoring KW - Thermography PY - 2021 AN - OPUS4-54026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maierhofer, Christiane T1 - Summary of in-situ monitoring in additive manufacturing - ProMoAM N2 - The quality of additively manufactured components is significantly influenced by the process parameters used during production. Thus, sensors and measuring systems are already commercially available for process monitoring, at least in metal-based additive manufacturing. However, it is not yet possible to detect defects and inhomogeneities directly or indirectly during the building process. The aim of the project ProMoAM is to develop spectroscopic and non-destructive testing methods for the in-situ evaluation of the quality of additively manufactured metal components in laser- or arc-based AM processes. In addition to passive and active methods of thermography, this includes optical tomography, optical emission spectroscopy, eddy current testing, laminography (radiography), X-ray backscattering, particle emission spectroscopy and photoacoustic methods. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - In-situ monitoring KW - Additive manufacturing KW - Metals KW - Thermography PY - 2021 AN - OPUS4-52539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Multispectral in-situ monitoring of a L-PBF manufacturing process using three thermographic camera systems N2 - The manufacturing of metal parts for the use in safety-relevant applications by Laser Powder Bed Fusion (L-PBF) demands a quality assurance of both part and process. Thermography is a nondestructive testing method that allows the in-situ determination of the thermal history of the produced part which is connected to the mechanical properties and the formation of defects [1]. A wide range of commercial thermographic camera systems working in different spectral ranges is available on the market. The understanding of the applicability of these cameras for qualitative and quantitative in-situ measurements in L-PBF is of vital importance [2]. In this study, the building process of a cylindrical specimen (Inconel 718) is monitored by three camera systems simultaniously. These camera systems are sensitive in various spectral bandwidths providing information in different temperature ranges. The performance of each camera system is explored in the context of the extraction of image features for the detection of defects. It is shown that the high temporal and thermal process dynamics are limiting factors on this matter. The combination of different spectral camera systems promises the potential of an improved defect detection by data fusion. T2 - LASER SYMPOSIUM & ISAM 2021 CY - Online meeting DA - 07.12.2021 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Defect detection PY - 2021 AN - OPUS4-54141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Altenburg, Simon A1 - Metz, C. A1 - Maierhofer, Christiane T1 - Aktive Laserthermografie im L-PBF-Prozess zur in-situ Detektion von Defekten N2 - Die zerstörungsfreie Prüfung von metallischen Bauteilen hergestellt mit additiver Fertigung (Additive Manufacturing - AM) gewinnt zunehmend an industrieller Bedeutung. Grund dafür ist die Feststellung von Qualität, Reproduzierbarkeit und damit auch Sicherheit für Bauteile, die mittels AM gefertigt wurden. Jedoch wird noch immer ex-situ geprüft, wobei Defekte (z.B. Poren, Risse etc.) erst nach Prozessabschluss entdeckt werden. Übersteigen Anzahl und/oder Abmessung die vorgegebenen Grenzwerte für diese Defekte, so kommt es zu Ausschuss, was angesichts sehr langer Bauprozessdauern äußerst unrentabel ist. Eine Schwierigkeit ist dabei, dass manche Defekte sich erst zeitverzögert zum eigentlichen Materialauftrag bilden, z.B. durch thermische Spannungen oder Schmelzbadaktivitäten. Dementsprechend sind reine Monitoringansätze zur Detektion ggf. nicht ausreichend. Daher wird in dieser Arbeit ein Verfahren zur aktiven Thermografie an dem AM-Prozess Laser Powder Bed Fusion (L-PBF) untersucht. Das Bauteil wird mit Hilfe des defokussierten Prozesslasers bei geringer Laserleistung zwischen den einzelnen gefertigten Lagen unabhängig vom eigentlichen Bauprozess erwärmt. Die entstehende Wärmesignatur wird ort- und zeitaufgelöst durch eine Infrarotkamera erfasst. Durch diese der Lagenfertigung nachgelagerte Prüfung werden auch zum Bauprozess zeitversetzte Defektbildungen nachweisbar. In dieser Arbeit finden die Untersuchungen als Proof-of-Concept, losgelöst vom AM-Prozess, an einem typischen metallischen Testkörper statt. Dieser besitzt eine Nut als oberflächlichen Defekt. Die durchgeführten Messungen finden an einer eigens entwickelten L-PBF-Forschungsanlage innerhalb der Prozesskammer statt. Damit wird ein neuartiger Ansatz zur aktiven Thermografie für L-PBF erforscht, der eine größere Bandbreite an Defektarten auffindbar macht. Der Ansatz wird validiert und Genauigkeit sowie Auflösungsvermögen geprüft. Eine Anwendung am AM-Prozess wird damit direkt forciert und die dafür benötigten Zusammenhänge werden präsentiert. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-550353 SN - 978-3-947971-25-1 VL - 177 SP - 1 EP - 9 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung e.V. AN - OPUS4-55035 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Process monitoring in metal AM @ BAM - The project ProMoAM N2 - Results of the project ProMoAM (Process monitoring in additive manufacturing) presented. Results from in-situ eddy current testing, optical emission spectroscopy, thermography, optical tomography as well as particle and gas emission spectroscopy are summarized and correlated to results from computed tomography for future in-situ defect detection. T2 - 3rd Meeting of WG6 (NDT in AM) of the EFNDT CY - Online meeting DA - 15.03.2022 KW - Additive Manufacturing KW - Process monitoring KW - ProMoAM PY - 2022 AN - OPUS4-54484 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Towards hyperspectral in-situ temperature measurement in metal additive manufacturing N2 - The industrial use of additive manufacturing for the production of metallic parts with high geometrical complexity and lot sizes close to one is rapidly increasing as a result of mass individualisation and applied safety relevant constructions. However, due to the high complexity of the production process, it is not yet fully understood and controlled, especially for changing (lot size one) part geometries. Due to the thermal nature of the Laser-powder bed fusion (L-PBF) process – where parts are built up layer-wise by melting metal powder via laser - the properties of the produced part are strongly governed by its thermal history. Thus, a promising route for process monitoring is the use of thermography. However, the reconstruction of temperature information from thermographic data relies on the knowledge of the surface emissivity at each position on the part. Since the emissivity is strongly changing during the process due to phase changes, great temperature gradients, possible oxidation, and other potential influencing factors, the extraction of real temperature data from thermographic images is challenging. While the temperature development in and around the melt pool, where melting and solidification occur is most important for the development of the part properties. Also, the emissivity changes are most severe in this area, rendering the temperature deduction most challenging. A possible route to overcome the entanglement of temperature and emissivity in the thermal radiation is the use of hyperspectral imaging in combination with temperature emissivity separation (TES) algorithms. As a first step towards the combined temperature and emissivity determination in the L-PBF process, here, we use a hyperspectral line camera system operating in the short-wave infrared region (0.9 µm to 1.7 µm) to measure the spectral radiance emitted. In this setup, the melt pool of the L-PBF process migrates through the camera’s 1D field of view, so that the radiation intensities are recorded simultaneously for multiple different wavelength ranges in a spatially resolved manner. At sufficiently high acquisition frame rate, an effective melt pool image can be reconstructed. Using the grey body approximation (emissivity is independent of the wavelength), a first, simple TES is performed, and the resulting emissivity and temperature values are compared to literature values. Subsequent work will include reference measurements of the spectral emissivity in different states allowing its analytical parametrisation as well as the adaption and optimisation of the TES algorithms. An illustration of the proposed method is shown in Fig.1. The investigated method will allow to gain a deeper understanding of the L-PBF process, e.g., by quantitative validation of simulation results. Additionally, the results will provide a data basis for the development of less complex and cheaper sensor technologies for L-PBF in-process monitoring (or for related process), e.g., by using machine learning. T2 - 21st International Conference on Photoacoustic and Photothermal Phenomena CY - Bled, Slovenia DA - 19.06.2022 KW - Thermography KW - Additive manufacturing KW - L-PBF KW - Hyperspectral PY - 2022 AN - OPUS4-55152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Aktive Laserthermografie im L-PBF-Prozess zur in-situ Detektion von Defekten N2 - Die zerstörungsfreie Prüfung von metallischen Bauteilen hergestellt mit additiver Fertigung (Additive Manufacturing - AM) gewinnt zunehmend an industrieller Bedeutung. Grund dafür ist die Feststellung von Qualität, Reproduzierbarkeit und damit auch Sicherheit für Bauteile, die mittels AM gefertigt wurden. Jedoch wird noch immer ex-situ geprüft, wobei Defekte (z.B. Poren, Risse etc.) erst nach Prozessabschluss entdeckt werden. Übersteigen Anzahl und/oder Abmessung die vorgegebenen Grenzwerte für diese Defekte, so kommt es zu Ausschuss, was angesichts sehr langer Bauprozessdauern äußerst unrentabel ist. Eine Schwierigkeit ist dabei, dass manche Defekte sich erst zeitverzögert zum eigentlichen Materialauftrag bilden, z.B. durch thermische Spannungen oder Schmelzbadaktivitäten. Dementsprechend sind reine Monitoringansätze zur Detektion ggf. nicht ausreichend. Daher wird in dieser Arbeit ein Verfahren zur aktiven Thermografie an dem AM-Prozess Laser Powder Bed Fusion (L-PBF) untersucht. Das Bauteil wird mit Hilfe des defokussierten Prozesslasers bei geringer Laserleistung zwischen den einzelnen gefertigten Lagen unabhängig vom eigentlichen Bauprozess erwärmt. Die entstehende Wärmesignatur wird ort- und zeitaufgelöst durch eine Infrarotkamera erfasst. Durch diese der Lagenfertigung nachgelagerte Prüfung werden auch zum Bauprozess zeitversetzte Defektbildungen nachweisbar. In dieser Arbeit finden die Untersuchungen als Proof-of-Concept, losgelöst vom AM-Prozess, an einem typischen metallischen Testkörper statt. Dieser besitzt eine Nut als oberflächlichen Defekt. Die durchgeführten Messungen finden an einer eigens entwickelten L-PBF-Forschungsanlage innerhalb der Prozesskammer statt. Damit wird ein neuartiger Ansatz zur aktiven Thermografie für L-PBF erforscht, der eine größere Bandbreite an Defektarten auffindbar macht. Der Ansatz wird validiert und Genauigkeit sowie Auflösungsvermögen geprüft. Eine Anwendung am AM-Prozess wird damit direkt forciert und die dafür benötigten Zusammenhänge werden präsentiert. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Thermografie KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 AN - OPUS4-55040 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Porosity prediction in metal based additive manufacturing utilizing in situ thermography N2 - Quality assessment of components produced by metal based additive manufacturing (AM) technologies such as laser powder bed fusion is rising in importance due to the increased use of AM in industrial production. Here, the presence of internal porosity was identified as a limiting factor for the final component quality. The utilization of thermography as an in-situ monitoring technique allows the determination of the part’s thermal history which was found to be connected to the porosity formation [1]. Combining the local thermal information derived from thermography with the porosity information obtained by x-ray micro computed tomography, machine learning algorithms can be utilized to predict the porosity distribution in the part. In this study, a first approach for the prediction of keyhole porosity in a cylindric specimen from AISI 316L stainless steel is presented. It is based on data augmentation using the “SmoteR” algorithm [2] to cure the dataset imbalance and a 1-dimensional convolutional neural network. [1] C.S. Lough et al., Local prediction of Laser Powder Bed Fusion porosity by short-wave infrared thermal feature porosity probability maps. Journal of Materials Processing Technology, 302, p. 117473 (2022) https://dx.doi.org/10.1016/j.imatprotec.2021.117473 [2] L. Torgo et al., SMOTE for Regression. Progress in Artificial Intelligence, Chapter 33, p. 378-289 (2013) https://dx.doi.org/10.1007/978-3-642-40669-0_33 T2 - KI-Tag Arbeitskreis Chemometrik & Qualitätssicherung - Chemometrics meets Artificial Intelligence CY - Berlin, Germany DA - 01.04.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - Defect Prediction KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-54621 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Scheuschner, Nils A1 - Chand, Keerthana A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Heinrichsdorff, F. A1 - Altenburg, Simon T1 - From Thermographic In-situ Monitoring to Porosity Detection – A Deep Learning Framework for Quality Control in Laser Powder Bed Fusion N2 - In this study, we present an enhanced deep learning framework for the prediction of porosity based on thermographic in-situ monitoring data of laser powder bed fusion processes. The manufacturing of two cuboid specimens from Haynes 282 (Ni-based alloy) powder was monitored by a short-wave infrared camera. We use thermogram feature data and x-ray computed tomography data to train a convolutional neural network classifier. The classifier is used to perform a multi-class prediction of the spatially resolved porosity level in small sub-volumes of the specimen bulk. T2 - SMSI - Sensor and Measurement Science International 2023 CY - Nürnberg, Germany DA - 08.05.2023 KW - Porosity KW - Laser powder bed fusion KW - In-situ monitoring KW - Thermography KW - Machine Learning PY - 2023 UR - https://www.ama-science.org/proceedings/details/4404 DO - https://doi.org/10.5162/SMSI2023/C5.4 SP - 179 EP - 180 AN - OPUS4-57616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - From Thermographic In-situ Monitoring to Porosity Detection – A Deep Learning Framework for Quality Control in Laser Powder Bed Fusion N2 - In this study, we present an enhanced deep learning framework for the prediction of porosity based on thermographic in-situ monitoring data of laser powder bed fusion processes. The manufacturing of two cuboid specimens from Haynes 282 (Ni-based alloy) powder was monitored by a short-wave infrared camera. We use thermogram feature data and x-ray computed tomography data to train a convolutional neural network classifier. The classifier is used to perform a multi-class prediction of the spatially resolved porosity level in small sub-volumes of the specimen bulk. T2 - Sensor and Measurement Science International CY - Nurnberg, Germany DA - 08.05.2023 KW - Laser powder bed fusion KW - In-situ monitoring KW - Thermography KW - Machine Learning KW - Porosity PY - 2023 AN - OPUS4-57614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Multi measurand in-situ monitoring of the laser powder bed fusion process by means of multispectral optical tomography N2 - Laser Powder Bed Fusion (L-PBF), as one of the most promising production process in the field of metal additive manufacturing, enables traditional constructive solutions to be rethought and the manufacturing of optimized components according to the "form follows function" principle. The most significant obstacle for a broad industrial application of the L-PBF process is the inadequate quality assurance during the manufacturing process so far, leading to high production costs. Although several mainly camera based commercial in-process monitoring systems are already available, a deep understanding of the interpretation of the monitored data and correlation with actual defects is still lacking. One reason for this is the reduction of the complex process signature to just one measurement value. The focus of this contribution is the presentation of the multispectral optical tomography as alternative to single measurand in-situ monitoring systems. The potential of this approach is hereby shown on L-PBF printed samples with induced process instabilities. Beyond that, an in-house developed L-PBF printer for further testing of multi-sensor in-situ monitoring systems is presented. T2 - ICAM2021 CY - Online meeting DA - 01.11.2021 KW - In-situ monitoring KW - L-PBF KW - Optical tomography KW - 3d printing KW - Thermography PY - 2021 AN - OPUS4-54388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Influence of various microalloying strategies on the mechanical properties of weld seams in S690QL steel N2 - Microalloying elements such as niobium (Nb) and titanium (Ti) play a crucial role in achieving the desired mechanical properties of quenched and tempered high-strength fine-grained structural steels with a nominal yield strength of ≥ 690 MPa. Current specifications for the chemical composition only define upper limits for these elements, providing manufacturers with some flexibility. However, even minor deviations in alloying concepts can significantly influence the resulting mechanical properties. Consequently, accurately predicting weldability and the integrity of welded joints becomes challenging or even unfeasible due to variations in composition and the associated microstructural changes. Potential adverse effects include the softening of the heat-affected zone (HAZ) or, conversely, localized hardening phenomena. To address these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially designed laboratory-cast alloys. Each alloying approach is based on the commonly used S690QL steel grade while maintaining consistent chemical composition and heat treatment parameters. T2 - 78th Annual Assembly and International Conference CY - Genoa, Italy DA - 22.06.2025 KW - HSLA KW - Digital Image Correlation KW - HAZ Softening KW - Impact Toughness KW - Microalloying influence PY - 2025 AN - OPUS4-63648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina A1 - Kadoke, Daniel A1 - Kruse, Julius T1 - Investigation of the local strain behavior by digital image correlation and transverse tensile tests on welded differently microalloyed high strength structural steel N2 - Der Einsatz von hochfesten niedriglegierten Stählen (HSLA) ist in vielen Industriesektoren, wie dem allgemeinen Bauwesen, Offshore Strukturen, Mobilkranbau usw. unumgänglich geworden. Die steigende Nachfrage an Stählen mit einer hohen Festigkeit und gleichzeitig hervorragenden Zähigkeit stellt ein ökonomisches und ökologisches Potential dieser Stähle in Vordergrund. Aktuell gültige Normvorgaben (EN ISO 10025-6) geben den Stahlherstellern Vorgaben bezüglich der chemischen Zusammensetzung, um die geforderten mechanischen Eigenschaften erreichen zu können. Die Legierungsrouten variieren jedoch von Hersteller zu Hersteller. In Betracht der Schweißeignung dieser Stähle zeigt sich das Problem, dass diese bereits bei geringen Nb- und Ti-Mikrolegierungsunterschieden im Grundwerkstoff ein divergentes metallurgisches Verhalten in der Wärmeeinflusszone (WEZ) aufweisen. In diesem Vortrag werden die schweiß-metallurgischen Unterschiede zwischen verschieden mikrolegiertem hochfestem Feinkornbaustahl S690QL thematisiert. Zur Prüfung der Schweißnahtfestigkeit wurden mittels eines instrumentierten DIC (ARAMIS) Systems Querzugversuche an Schweiß-Querflachzugproben durchgeführt. T2 - AJP 2023 3rd International Conference on Advanced Joining Processes CY - Braga, Portugal DA - 19.10.2023 KW - WEZ-Erweichung KW - Hochfester Feinkornbaustahl KW - Digital Image Correlation KW - Querzugversuch KW - Mikrolegierungseinfluss PY - 2023 AN - OPUS4-58721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for the assessment of hydrogen assisted cracking susceptibility of thick-walled submerged arc welded offshore steels N2 - Offshore wind turbines (OWT) are a key factor of the sustainable energy generation of tomorrow. The continuously increasing installation depths and weight of the OWTs require suitable foundation concepts like monopiles or tripods. Typically, mild steels like the S420ML are used with plate thicknesses up to several hundreds of mm causing high restraints in the weld joints. Due to the large plate thickness, submerged arc welding (SAW) with multiple wires is the state-of-the-art welding procedure. As a result of the very high stiffness of the construction, a certain susceptibility for time-delayed hydrogen-assisted cracking (HAC) may occur. The evaluation of crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e., workshop) scale. The investigated mock-up, weighing 350 kg, comprised heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated via the use of welding fluxes in dry (HD < 5 ml/100g Fe) and moisture condition (HD > 15 ml/100g Fe). The residual stresses were determined by a robot X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and heat affected zone. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and welding parameters. T2 - AJP 2023: 3rd International Conference on Advanced Joining Processes 2023 CY - Braga, Portugal DA - 19.10.2023 KW - Hydrogen assisted cracking KW - Submerged arc welding KW - Component test KW - NDT KW - Waiting time PY - 2023 AN - OPUS4-58672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Giese, Marcel A1 - Schröder, Nina A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Kadoke, Daniel A1 - Kruse, Julius T1 - Local strain behaviour in cross weld tensile specimens of microalloyed high strength steels using digital image correlation N2 - This study specifically examines the role of the microalloying element titanium (Ti) in achieving the desired mechanical properties of quenched and tempered high-strength fine-grain structural steels, with a nominal yield strength of ≥ 690 MPa. Current specifications limit chemical composition only by defining upper thresholds, but even minor variations in Ti content can substantially alter mechanical properties. Consequently, accurate prediction of weldability and welded joint integrity becomes challenging, as variations in Ti lead to distinct microstructural characteristics, potentially causing undesirable softening or hardening effects in the heat-affected zone (HAZ). To address these complexities, two distinct titanium concentrations were systematically investigated for the first time using specially developed laboratory-cast alloys. Both alloying configurations were based on the standard S690QL grade, with consistent chemical composition and heat treatment parameters maintained across the samples. For the weldability analysis, three-layer welds were executed using gas metal arc welding (GMAW), allowing for the identification of critical microstructural zones within the HAZ that exhibit significant softening or hardening. The influence of the softened HAZ region on failure mechanisms was assessed through transverse tensile tests. Digital image correlation (DIC) was employed to capture local strain variations across different HAZ regions in situ. With a custom-developed mirror system, local strains in microstructural zones on both the top and bottom surfaces of the weld were recorded simultaneously. This setup enabled a detailed analysis of how weld seam geometry (e.g., V-groove configuration) influences strain gradients. Additionally, the investigation of localized deformation provided insights into how variations in Ti content within the HAZ affect global strain, fracture constriction, fracture location, and overall fracture behavior. T2 - MPA Seminar 2024 Materials Processes Applications CY - Stuttgart, Germany DA - 08.10.2024 KW - HAZ-Softening KW - Digital Image Correlation KW - Cross weld tensile test PY - 2024 AN - OPUS4-61488 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Skłodowska, Anna A1 - Amendola, Chiara A1 - Mohammed, Shoaib Ayjaz A1 - Sangaraju, Srihari A1 - Barnaba, Carla A1 - Pitilakis, Dimitris A1 - Roux, Philippe A1 - Compagno, Alessio A1 - Petrovic, Bojana A1 - Schindelholz, Valentin A1 - Maffione, Stefano A1 - Meneghini, Fabio A1 - Zuliani, David A1 - Parolai, Stefano T1 - EuroMASS Soil-Structure Interaction Experiment: A Semi-Dense Array for the Analysis of Wave Propagation from a Single-Degree-of-Freedom Structure to Its Surroundings N2 - For years, soil-structure interaction (SSI) has been a subject of interdisciplinary studies, although full-scale SSI experiments and the use of real data are rare. To study SSI in a well-known and controlled environment, a full-scale experiment, EuroMASS, was conducted at the Piana di Toppo test site in Northeast Italy. For the needs of the experiment, a simple structure consisting of a lumped mass overtopping a steel column on a concrete base was designed and assembled at the test site. In April 2022, a three-component instrumentation network was installed to record the seismic noise, weak earthquake motions, and active source signals to study the structure, the foundation, and the soil seismic responses. The experiment was designed to collect data that can be used for accurate dynamic characterization of the structure and analysis of wave propagation in the soil-structure system. KW - Soil-structure interaction KW - Earthquake KW - Seismicity KW - Wave propagation KW - SDOF PY - 2024 DO - https://doi.org/10.1785/0220240018 SN - 1938-2057 VL - 96 IS - 2A SP - 1201 EP - 1213 PB - Seismological Society of America (SSA) AN - OPUS4-61687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - A Preliminary Study on the Scaling of RC Structures under Blasting Loading N2 - Current capabilities for full-scale field blast testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response to blast loading was obtained using distributed fiber optic acoustic sensing (DAS), acceleration sensors as well as piezoelectric pressure sensors. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosives KW - Blast and scaling effects KW - Concrete PY - 2025 AN - OPUS4-62994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Charakterisierung der Belastung und Schädigung von Stahlbetonprüfkörpern unter Explosionsbeanspruchung N2 - Sprengversuche sind ein wesentliches Werkzeug, um die Eignung von Schutzobjekten und Bauteilen zum Schutz der Bevölkerung vor Anschlägen mit explosionsgefährlichen Stoffen wie Explosivstoffen, sogenannten „home-made-explosives“ (HME) und unkonventionellen Spreng- und Brandvorrichtungen (USBV) zu bewerten. Für forensische Zwecke werden oft Explosionsszenarien nachgebildet, um die Auswirkung von Anschlägen oder Unfällen genau untersuchen zu können. Feldversuche in Kombination mit numerischen Simulationen ermöglichen eine Charakterisierung der Belastung und Schädigung von Bauteilen und Strukturen unter hochdynamischen Explosionsbelastungen. Auf dem Testgelände Technische Sicherheit (TTS) der BAM in Horstwalde, Brandenburg werden Sprengversuche im Real-Maßstab durchgeführt. Dabei werden Bauteile mit Messtechnik ausgestattet, um eine dynamische Strukturcharakterisierung mittels sensorbasierten Monitorings zu ermöglichen. In diesem Vortrag werden am Beispiel einer Versuchskampagne mit einer Stahlbetonwand als Prüfkörper die Eignung verschiedener Prüfmethoden bei Sprengversuchen evaluiert. Es werden Messmethoden zur Charakterisierung der Explosionsereignisse, des globalen Strukturverhaltens sowie der lokalen Schädigung vorgestellt. Die direkte Charakterisierung der Explosionsbelastung erfolgt mit Hilfe von piezo-elektrischen Druckaufnehmern (bündig mit der Oberfläche im Prüfkörper montiert) und High-Speed-Kameras. Die Beobachtung der explosionsinduzierten Reaktion des Bauteils während und nach dem Eintreffen der Stoßwelle erfolgt mittels Beschleunigungssensoren, Stereo-Fotogrammetrie sowie mit in den Prüfkörper eingebetteter verteilter faseroptischer Sensoren, mit Hilfe derer die Dehnungsraten im Bauteil zeit- und ortsaufgelöst gemessen werden können. Die faseroptischen Sensoren erlauben außerdem die örtlich hochaufgelöste Bestimmung statischer Dehnungsänderungen im Bauteil nach einem Versuch, sodass auch nicht sichtbare Schädigungen wie kleinste Risse detektiert und charakterisiert werden können. Vergleichende Messungen mit Ultraschall komplettieren die Schadenscharakterisierung. In unserem Beitrag diskutieren wir die Herausforderungen dieser Messungen sowie die Ergebnisse und Möglichkeiten der genannten komplementären Messmethoden. T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Explosivstoffe KW - Sprengversuche KW - Schädigungscharakterisierung KW - Sensorik PY - 2023 AN - OPUS4-57319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costard, René A1 - Agasty, Amit A1 - Kadoke, Daniel A1 - Kind, Thomas A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - Charakterisierung der Belastung und Schädigung von Stahlbetonprüfkörpern unter Explosionsbeanspruchung N2 - Zur Bewertung der Widerstandsfähigkeit von Schutzobjekten und Bauteilen gegen Explosionsbeanspruchung führt die Bundesanstalt für Materialforschung und -prüfung (BAM) regelmäßig Sprengversuche im Realmaßstab auf einem Testgelände durch. Solche Versuche sind planungs- und ressourcenintensiv, sodass sie zunehmend durch numerische Simulationen ergänzt bzw. ersetzt werden. Aktuelle Forschungsarbeiten zielen darauf ab, neue Berechnungsmethoden und Materialmodelle zu entwickeln, mit denen die Bestimmung der Bauteilantwort sowie die daraus resultierende Schädigung nach einem Explosionsereignis möglich sind. Zur Validierung solcher Ansätze ist es notwendig, systematische Versuche mit unterschiedlichen Szenarien durchzuführen, bei denen die relevanten Parameter mit Hilfe verschiedener Messmethoden aufgezeichnet werden. T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Explosivstoff KW - Explosionswirkung KW - Stahlbeton KW - Faseroptische Sensorik PY - 2023 SN - 0941 - 4584 VL - 45 IS - 2 SP - 11 EP - 14 AN - OPUS4-58109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin A1 - Chruscicki, Sebastian A1 - Breithaupt, Mathias A1 - Costard, René A1 - Kind, Thomas A1 - Hüsken, Götz A1 - Agasty, Amit T1 - Measuring Dynamic Behavior and Damage Evolution of a Reinforced Concrete Wall Subjected to Explosive Blasts using Embedded Distributed Fiber Optic Sensors N2 - Results from highly dynamic and static strain measurements, respectively, using embedded distributed fiber optic sensors in a steel-reinforced concrete wall under explosive blast-loading are presented, detailing the structure’s dynamic behavior and the evolutions of cracks. T2 - 28th International Conference on Optical Fiber Sensors (OFS-28) CY - Hamamatsu, Japan DA - 20.11.2023 KW - Distributed acoustic sensing KW - DAS KW - Structural response KW - Blast experiment KW - Embedded fiber optic sensor PY - 2023 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-59096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Costard, René T1 - Dynamic response of reinforced concrete (RC) components in scaled-down blast tests N2 - Current capabilities for full-scale field testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response using distributed fiber optic acoustic sensing (DAS) and acceleration as well as blast loading by piezoelectric pressure sensors. T2 - 45. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 05.04.2024 KW - Blast tests KW - Reinforced concrete KW - Acceleration sensors PY - 2024 AN - OPUS4-59808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - Quantifying Damage Evolution in Concrete: Combining Acoustic Emission and Ultrasonic Testing under Uniaxial Loading N2 - Active-source ultrasonic monitoring using ultrasonic pulse velocity measurements and coda wave interferometry (CWI) can provide information about the evolution elastic properties of concrete with increasing damage. The acoustic emission (AE), a passive method based on "listening” to the radiation of elastic waves in solids caused by irreversible changes within the material structure, gives the first indications of microstructural changes and microcracking. The question is: how the registered microcracking activity alters the elastic properties of concrete? Our study aims to quantify the connection between the evolution of AE events and the overall elastic properties of concrete, assessed via active-source ultrasonic testing. We analyze the spatiotemporal evolution of AE events, changes in wave propagation speed, and nonlinear effects during stepwise quasi-static loading/unloading of concrete specimens. By integrating CWI with AE analysis, we achieve a comprehensive assessment of the evolution of the sample's damage throughout the entire loading process. Our findings underscore the complementary nature of these methods, revealing that a singular approach may not provide a complete picture of the extent of damage. T2 - Talk at Penn State University CY - Old Main, University Park, PA, USA DA - 09.05.2025 KW - Acoustic Emission KW - CODA KW - Passive/active ultrasound KW - Concrete PY - 2025 AN - OPUS4-63302 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Skłodowska, Anna A1 - Parolai, S. A1 - Petrovic, B. A1 - Romanelli, F. T1 - Soil-structure interaction assessment combining deconvolution of building and field recordings with polarization analysis: application to the Matera (Italy) experiment N2 - In this study, the wavefield radiated from a building to its surroundings is identified and extracted from M4.6 earthquake recordings collected by sensors installed in a building and on the nearby athletic field in Matera (Italy) using a new approach for soil-structure interaction assessment. The proposed approach for earthquake data analysis combines in an innovative way two methods already used in seismology and engineering seismology: deconvolution and polarization analysis. The approach enables the identification, reconstruction, and characterization of the wavefield radiated from a vibrating building into its surroundings, and the estimation of the amount of energy associated with it. The approach consists of four steps: estimation of the resonant frequencies of the building, deconvolution of the earthquake recordings from a building and its surroundings, identification of the seismic phases, reconstruction of the signal transmitted from the building to its surroundings, and estimation of its energy, and polarization analysis. Analysis of recordings of the M4.6 event highlighted that the motion related to the wavefield radiated from the building to the ground was mostly linearly polarized in the radial and transverse planes, while a clear ellipticity was observed only in the horizontal plane. The wavefield radiated from the building might be dominated by unconventionally polarized surface waves, i.e., quasi-Rayleigh waves or a combination of quasi-Rayleigh and quasi-Love waves. The results indicated that the energy transmitted from the analyzed vibrating building to its surroundings was significant and decreased the ground motion shaking due to the out-of-phase motion. KW - Radiated wavefield KW - Earthquake data KW - Seismic signal reconstruction KW - Particle motion trajectory KW - Wave propagation PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582931 DO - https://doi.org/10.1007/s10518-023-01750-7 SN - 1570-761X SP - 1 EP - 25 PB - Springer Science and Business Media LLC AN - OPUS4-58293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Toward a Digital Twin of Hydrogen Pressure Vessels Enabled by Distributed Fiber Optic Sensors N2 - We present a digital replica of a hydrogen pressure vessel enabled by distributed fiber optic sensors (DFOS). This digital replica dynamically displays and updates the vessel’s structural condition by calculating strain residuals defined as the difference between the measured DFOS strain and the expected strain based on pressure data. As an example, we show the ability of the DFOS to detect and localize damage caused by drilling six holes into the vessel’s body. This digital replica represents a foundational step toward a fully integrated digital twin for predictive maintenance and remaining lifetime prognosis. T2 - Sensor and Measurement Science International 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Fiber optic sensors KW - Hydrogen KW - Digital twins KW - Structural health monitoring KW - Machine learning KW - Predictive maintenance PY - 2025 AN - OPUS4-63087 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Großwig, S. A1 - Weber, U. A1 - Krebber, Katerina T1 - Monitoring acoustic events in boreholes using wavelengthscanning coherent optical time domain reflectometry in multimode fiber N2 - A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry. T2 - EAGE GeoTech 2021 Second EAGE Workshop on Distributed Fibre Optic Sensing CY - Online meeting DA - 01.03.2021 KW - Leakage detection KW - Distributed acoustic sensing KW - Distributed fiber optic sensing PY - 2021 DO - https://doi.org/10.3997/2214-4609.202131010 SP - Paper 10, 1 PB - European Association of Geoscientists & Engineers CY - Houten, Niederlande AN - OPUS4-52248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Großwig, S. A1 - Weber, U. A1 - Krebber, Katerina T1 - Monitoring acoustic events in boreholes using wavelengthscanning coherent optical time domain reflectometry in multimode fiber N2 - A distributed acoustic sensor (DAS) based on wavelength-scanning coherent optical time domain reflectometer (WS-COTDR) is tested in an underground gas storage based on a multimode fiber for the first time to the best of our knowledge. The WS-COTDR acquires the reflection spectrum by scanning the wavelength of the laser and uses the spectra to calibrate strain. It overcomes the fading problem which is common for all DAS systems, and possesses the advantage of simple configuration and low-cost. The working principle of the system is well explained and the measurement results are presented. Various artificial and natural acoustic events have been successfully detected by the WS-COTDR. Such a sensor demonstrates several advantages over the traditional DAS systems, so it is supposed to be widely used in the oil and gas industry. T2 - EAGE GeoTech 2021 CY - Online meeting DA - 01.03.2021 KW - Borehole monitoring KW - Distributed fiber sensing KW - Acoustic sensing PY - 2021 DO - https://doi.org/10.3997/2214-4609.202131010 SP - 1 EP - 5 AN - OPUS4-52152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krebber, Katerina A1 - Weege, S. A1 - Großwig, S. A1 - Obermöller, M. A1 - Perk, M. A1 - Lu, Xin A1 - Schukar, Marcus A1 - Weber, U. A1 - Pfeiffer, T. A1 - Rembe, M. T1 - Kombinierte faseroptische Messungen in Bohrlöchern helfen bei der Detektion von Kleinstleckagen N2 - Seit November 2019 läuft ein breit angelegtes und vom BMWi gefördertes ZIM-Kooperationsprojekt zwischen der Bundesanstalt für Materialforschung und -prüfung (BAM), der IAB'Weimar gGmbH, der GKSO GmbH & Co. Projekt KG, der DEEP.KBB GmbH sowie der Rembe Consulting PartG mbB. Ziel des Forschungsvorhabens sind sowohl die Lokalisierung als auch die Quantifizierung insbesondere sehr kleiner Leckagen in einer Bohrlochverrohrung durch die Nutzung faseroptischer Messtechnik. Durch Messdatenkopplung und den Wegfall bewegungsbedingter Nachteile einer Messsonde werden wesentlich präzisere Ergebnisse zur Bewertung der Bohrlochintegrität als üblich erwartet. T2 - DGMK/ÖGEW-Frühjahrstagung 2020 CY - Meeting was canceled DA - 15.04.2020 KW - Wasserstoffspeicher KW - Kavernenspeicher KW - Verteilte faseroptische akustische Sensorik PY - 2020 VL - 6 SP - 43 EP - 43 PB - DVV Media Group CY - Hamburg AN - OPUS4-52233 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Krebber, Katerina T1 - Characterizing vibration response of fiber cables for distributed acoustic sensing N2 - The vibration responses of two fiber cables are characterized up to 16 kHz and compared with a standard tight-buffered 900 um fiber. The response of the cables is suppressed due to the cable protection. T2 - 27th International Conference on Optical Fiber Sensors (OFS-27) CY - Alexandria, VA, USA DA - 29.08.2022 KW - Distributed fiber sensing KW - Acoustic sensing KW - Response characterization PY - 2022 AN - OPUS4-56099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Weege, S. A1 - Roske, T. A1 - Krebber, Katerina T1 - Leakage detection at a borehole simulator using distributed acoustic sensing N2 - A distributed acoustic sensing system is used to detect the leakage in a borehole simulator by measuring the leakage induced vibration. The leakage location can be clearly determined by frequency spectrum analysis. T2 - 27th International Conference on Optical Fiber Sensors (OFS-27) CY - Alexandria, VA, USA DA - 29.08.2022 KW - Leakage detection KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed acoustic sensing PY - 2022 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-56097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Krebber, Katerina T1 - Characterizing vibration response of fiber cables for distributed acoustic sensing N2 - The vibration responses of two fiber cables are characterized up to 16 kHz and compared with a standard tight-buffered 900 um fiber. The response of the cables is suppressed due to the cable protection T2 - 27th International Conference on Optical Fiber Sensors (OFS-27) CY - Alexandria, VA, USA DA - 29.08.2022 KW - Response characterization KW - Distributed fiber sensing KW - Acoustic sensing PY - 2022 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-56096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus A1 - Weege, S. A1 - Roske, T. A1 - Krebber, Katerina T1 - Leakage detection at a borehole simulator using distributed acoustic sensing N2 - A distributed acoustic sensing system is used to detect the leakage in a borehole simulator by measuring the leakage induced vibration. The leakage location can be clearly determined by frequency spectrum analysis. T2 - 27th International Conference on Optical Fiber Sensors (OFS-27) CY - Alexandria, VA, USA DA - 29.08.2022 KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed acoustic sensing KW - Leakage detection PY - 2022 AN - OPUS4-56098 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Popiela, Bartosz A1 - Günzel, Stephan A1 - Schukar, Marcus A1 - Mair, Georg W. A1 - Krebber, Katerina A1 - Seidlitz, Holger T1 - Impact of internal pressure control during manufacturing on residual stresses and safety performance of type 4 pressure vessels N2 - Composite pressure vessels are commonly manufactured using the wet filament winding process, where various process parameters can influence the performance of the finished component. In this study two designs of wet filament wound 6.8-liter type 4 composite pressure vessels were manufactured. Both differ only by the internal pressure used during the filament winding, which primarily influences the residual stress state in the composite structure. An extensive experimental study was carried out, including 10 slow burst tests and strain measurements with fiber optic sensors. Significant differences can be observed in the performance of the two designs even though the used stacking sequence, materials and other manufacturing parameters are the same for both designs. A discussion of the differences in the behavior of both cylinder types is provided, including the strain distribution in slow burst tests and failure mechanism. KW - Residual stresses KW - Slow burst tests KW - Filament winding KW - Type 4 composite pressure vessels KW - Hydrogen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626663 DO - https://doi.org/10.1016/j.jcomc.2025.100581 SN - 2666-6820 VL - 17 SP - 1 EP - 9 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-62666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mark, Peter A1 - Sanio, David A1 - Balzani, Daniel A1 - Curoșu, Iurie A1 - Hafner, Annette A1 - König, Markus A1 - Kuhlenkötter, Bernd A1 - Thewes, Markus A1 - Baille, Wiebke A1 - Hackl, Klaus A1 - Hagedorn, Philipp A1 - Meschke, Günther A1 - Nestorović, Tamara A1 - Neu, Gerrit Emanuel A1 - Sauer, Roger A1 - Tafili, Merita A1 - Vogel, Andreas A1 - Weber, Sebastian A1 - Wichern, Marc A1 - Wichtmann, Torsten A1 - Niederleithinger, Ernst A1 - Freitag, Steffen A1 - Menges, Achim A1 - Simon, Sven T1 - Modulares Wiederverwenden von Bestandstragwerken T1 - Modular reuse of existing load-bearing structures N2 - Natürliche Prozesse laufen im Kreislauf ab. Auf Vergehen folgt gleichwertiges Entstehen. Solch ein Zirkularitätsprinzip ist im Tragwerksbau nicht verankert. Nach Nutzungsende werden Bauwerke abgebrochen, falls möglich zerlegt und recycelt. Besonders davon betroffen ist die Stahlbetonbauweise mit ihrem enormen Baubestand. Abbruch löst ein fatales Downcycling aus, mit minderwertigem Betoneinsatz als Schüttgut oder Deponierung. Selten besiegeln dabei Tragfähigkeitsdefizite das Nutzungsende, vielmehr sind Nutzungseinschränkungen oder baurechtliche Schranken ausschlaggebend. Die Folgen sind eine enorme Verschwendung an Ressourcen wie Sand oder Kies, Treibhausgasemission zur Aufbereitung und Abfall. Wiederverwenden (engl. reuse) bedeutet ein erneutes Nutzen von Stahlbeton als Bauteil (Modul). Nicht mehr genutzte Tragwerke werden dazu in die noch tragfähigen Anteile zerlegt, in ihren Eigenschaften charakterisiert, aufgearbeitet und baukastenartig zu neuen Tragwerken zusammengefügt. Es entsteht ein kreislauffähiges Modulsystem. Der Sonderforschungsbereich 1683 mit Sprecherschaft an der Ruhr‐Universität Bochum befasst sich mit dieser Art der modularen Wiederverwendung und erarbeitet Entwurfs‐ und Reparaturkonzepte für Tragwerke aus wiederverwendetem Stahlbeton, automatisierte Charakterisierungs‐ und Aufarbeitungsverfahren sowie Prozessmethoden für Logistik, Dekonstruktion und die Nachhaltigkeitsbewertung. Der Beitrag stellt die Konzepte und Demonstratoren möglicher Tragwerke vor. N2 - Natural processes run in cycles. On decay follows full regeneration. Such circularity is not yet rooted in the principles of structural engineering. At the end of service, buildings are demolished and, when feasible, disassembled for recycling. This also applies to reinforced concrete construction with its vast building stock. Demolition triggers a fatal downcycling process in which the concrete is used as bulk material or disposed of in a landfill. However, near the end of service, capacity deficits are seldom the key factor; utilization limits or construction regulations are decisive instead. The consequences are an enormous waste of resources, such as sand or gravel, greenhouse gas emissions from reprocessing and waste. Reuse means the repeated use of reinforced concrete as structural components (modules). No longer needed buildings are deconstructed into load-bearing elements, characterized, refurbished, and assembled into new modular structures, creating a circular modular system. The Collaborative Research Center 1683 at Ruhr University Bochum is a multidisciplinary cooperation addressing modular reuse. It develops design and repair concepts for load-bearing structures made of reused reinforced concrete, automated characterization and processing, and processes for logistics, deconstruction, and sustainability assessment. This paper presents early concepts and demonstrators of such envisaged structures. KW - Wiederverwendung KW - Kreislaufwirtschaft KW - Stahlbeton KW - Nachhaltigkeit KW - Modulares Bauen KW - Automatisierung KW - Reuse KW - Circular economy KW - Reinforced concrete KW - Sustainability KW - Modular construction KW - Automation PY - 2025 DO - https://doi.org/10.1002/bate.70000 SN - 0932-8351 VL - 102 IS - 8 SP - 424 EP - 435 PB - Ernst & Sohn CY - Berlin AN - OPUS4-64015 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Janczynski, Jessica A1 - Tewes, Andreas A1 - Ulbricht, Alexander A1 - Jaenisch, Gerd-Rüdiger T1 - Evaluation Metrics for Comparison between Virtual and Industrial XCT N2 - Simulations of XCT systems, as employed in the context of the manufacturing and design process, represent a time-saving, cost- and resource-efficient alternative to repeated experimental measurements. This article is dedicated to the development and evaluation of various metrics that should enable an adequate verification and optimization of a XCT simulation of an experimental XCT system. The present study employed statistical evaluation as a methodological approach. The present article makes a significant contribution to the optimization of the development process of a XCT simulation and provides a foundation for future research activities in this field. KW - Computed Tomography KW - Computertomographie KW - aRTist KW - Simulation KW - Virtual CT KW - Evaluation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641444 DO - https://doi.org/10.1007/s10921-025-01213-w SN - 0195-9298 VL - 44 IS - 4 SP - 1 EP - 11 PB - Springer Science and Business Media LLC CY - Berlin/Heidelberg AN - OPUS4-64144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - PREDIS: Innovative ways for pre disposal treatment and monitoring of low and medium radioactive waste N2 - The EURATOM PREDIS project (http://www.predis-h2020.eu, last access:TS1) targets the development and implementation of activities for predisposal treatment of radioactive waste streams other than nuclear fuel and high-level radioactive waste. It started on 1 September 2020 with a 4 year duration. The consortium includes 47 partners from 17 member states. The overall budget of the project is EUR23.7 million, with EC contribution of EUR 14 million. The PREDIS project develops and increases the technological readiness level (TRL) of treatment and conditioning methodologies for wastes for which no adequate or industrially mature Solutions are currently available, including metallic materials, liquid organic waste and solid organic waste. The PREDIS project also develops innovations in cemented waste handling and predisposal storage by testing and evaluating. The technical work packages align with priorities formulated within the Roadmap Theme 2 of EURAD (https://www.ejp-eurad.eu/TS2), Nugenia Global Vision (https://snetp.eu/nugenia/TS3) and with those identified by the project’s industrial end users group (EUG). The PREDIS will produce tools guiding decision making on the added value of the developed technologies and their impact on the design, safety and economics of waste management and disposal. Four technical work packages are focusing on specific waste types: metallic, liquid organic, solid organic, and cemented wastes. For the first three, the main aim lies in processing, stabilizing, and packaging the different waste streams, e.g. by using novel geopolymers, to deliver items which are in line with national and international waste acceptance criteria. In contrast, the fourth technical work package has a different focus. To provide better ways for a safe and effective monitoring of cemented waste packages including prediction tools to assess the future integrity development during predisposal activities, several digital tools are evaluated and improved. Safety enhancement (e.g. less exposure of testing personnel) and cost-effectiveness are part of the intended impact. The work includes but is not limited to inspection methods, such as muon imaging, wireless sensors integrated into waste packages as well as external package and facility monitoring, such as remote Fiber optic sensors. The sensors applied will go beyond radiation monitoring and include proxy parameters important for long-term integrity assessment (e.g. internal pressure). Sensors will also be made cost-effective to allow the installation of many more sensors compared to current practice. The measured data will be used in digital Twins of the waste packages for specific simulations (geochemical, integrity) providing a prediction of future behavior. Machine learning techniques trained by the characterization of older waste packages will help to connect the models to the current data. All data (measured and simulated) will be collected in a joint database and connected to a decision framework to be used at actual facilities. The presentation includes detailed information about the various tools under consideration in the Monitoring of cemented waste packages, their connection and first results of the research. T2 - Safety of Nuclear Waste Disposal CY - Berlin, Germany DA - 10.11.2021 KW - Radioactive waste disposal KW - RFID KW - Monitoring KW - Cemented waste PY - 2021 AN - OPUS4-54157 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liao, Chun-Man A1 - Niederleithinger, Ernst A1 - Bernauer, F A1 - Igel, H A1 - Hadziioannou, Céline T1 - Wave-Screening Methods for Prestress-Loss Assessment of a Large-Scale Post-Tensioned Concrete Bridge Model Under Outdoor Conditions N2 - This paper presents advancements in structural health monitoring (SHM) techniques, with a particular focus on wave-screening methods for assessing prestress loss in a large-scale prestressed concrete (PC) bridge model under outdoor conditions. The wave-screening process utilizes low-frequency wave propagation obtained from seismic interferometry of structural free vibrations and high-frequency wave propagation obtained through ultrasonic transducers embedded in the structure. An adjustable post-tensioning system was employed in a series of experiments to simulate prestress loss. By comparing bridge vibrations under varying post-tensioning forces, the study investigated prestress loss and examined temperature-related effects using the coda wave interferometry (CWI) method. Local structural alterations were analyzed through wave velocity variations, demonstrating sensitivity to bridge temperature changes. The findings indicate that wave-based methods are more effective than traditional modal analysis for damage detection, highlighting the dual impacts of prestress loss and temperature, as well as damage localization. This study underscores the need for long-term measurements to account for temperature fluctuations when analyzing vibration measurements to investigate changes in prestressing force in PC structures. KW - Coda wave interferometry KW - Damage detection KW - Prestress loss KW - Seismic interferometry KW - SHM KW - Temperature influence KW - Ultrasonics KW - Wave-screening PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634244 UR - https://www.mdpi.com/2076-3417/15/11/6005 DO - https://doi.org/10.3390/app15116005 VL - 15 IS - 11 SP - 1 EP - 18 PB - MDPI AN - OPUS4-63424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila A1 - Fontoura Barroso, Daniel A1 - Hau, Julia A1 - Niederleithinger, Ernst ED - Lienhart, Werner ED - Krüger, Markus T1 - Monitoring of Concrete Infrastructure with Active Ultrasound Coda Wave Interferometry N2 - Coda Wave Interferometry has been used in Geophysics to detect weak changes in scattering media. Past research in Structural Health Monitoring has shown that this methodology can be applied to concrete structures to detect material changes by calculation of relative velocity changes. Successive measurements with embedded ultrasonic transducers provide a repeatable signal for reliable long-term monitoring of concrete. To research the application in real-world structures, we have embedded ultrasonic transducers in a bridge in Ulm and a Metro station in Munich, Germany. This study gives an overview of the monitoring of these two structures. The results show the potential and challenges of the method. Data evaluation can be largely automated to gain insights into material changes and other influences on the structure, such as traffic-induced load and temperature variations. The experiments demonstrate the ease of installation, longevity of the sensor installation, and sensitivity of the measurement technique, but highlight problems with the application, especially if electromagnetic noise affects data quality. As no confirmed substantial damage was recorded during the monitoring period on both structures, we evaluate load tests to investigate the effect of static load on the structures and the coda monitoring results. The experiments show that the influence of load can be detected, even if the temperature influence is not removed from the data. This indicates that online damage detection with coda monitoring is possible, but further research on damage detection in real-world structures has to be conducted to confirm laboratory findings. T2 - 13th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Graz, Austria DA - 01.09.2025 KW - Active Ultrasound Measurements KW - Coda Wave Monitoring KW - Embedded Transducers PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640582 DO - https://doi.org/10.3217/978-3-99161-057-1-012 SP - 45 EP - 51 PB - Technische Universität Graz CY - Graz AN - OPUS4-64058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Vössing, Konrad A1 - Gaal, Mate A1 - Niederleithinger, Ernst T1 - Imaging wood defects using air coupled ferroelectret ultrasonic transducers in reflection mode N2 - Air-coupled ultrasound (ACU) is used to detect defects in wood panels without physically contacting the sample and with a quick scanning rate. Transducers made of cellular polypropylene (PP) with a high signal-to-noise ratio are quite suitable for ACU testing of wood. The extremely low modulus of elasticity and low density of PP transducers results in a small difference in acoustic impedance for the Transmission of ultrasonic waves between the transducer and air, allowing new areas of application to become possible. To demonstrate the suitability of the reflection technique, measurements are shown on the three samples Multiplex, LVL, and MDF and compared with transmission measurements. Due to this acoustic barrier and the use of cellular PP transducers, an exact detection of delamination and cavities is possible in wood panels up to 40 mm thick. If only one side of an object is accessible and the depth of the defect is of interest, the reflection technique is preferred at the expense of a reduced measuring accuracy and Penetration depth. KW - Wood KW - Ultrasound KW - Air coupled KW - Defects PY - 2020 DO - https://doi.org/10.1016/j.conbuildmat.2020.118032 VL - 241 SP - 118032, 1 EP - 8 PB - Elsevier Ltd. AN - OPUS4-50235 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Epple, Niklas A1 - Fontoura Barroso, Daniel A1 - Niederleithinger, Ernst ED - Rizzo, P. ED - Milazzo, A. T1 - Towards Monitoring of Concrete Structures with Embedded Ultrasound Sensors and Coda Waves – First Results of DFG for CoDA N2 - Due to the importance of reinforced concrete structures for modern society, damage assessment during the entire life-cycle of such structures has become a special interest in non-destructive testing. Using embedded ultrasound sensors in combination with other measurement methods, numerical modeling and self-made data collectors, tailored specifically for monitoring tasks, the German research group DFG FOR CoDA aims to investigate and develop novel methods for damage detection and rapid model updating in reinforced concrete structures. In the first stage of the project, besides the development of custom-built, low-cost data collectors, ultrasonic transducers are embedded in a large, reinforced concrete specimen on a BAM test site near Berlin. In this experiment, the influence of changing environmental conditions (mainly temperature) on the ultrasound signal is investigated using coda-wave interferometry. The results show a correlation between changes in temperature and ultrasonic velocity. Such changes must be taken into consideration in a long-term monitoring setup to distinguish between reversible and permanent changes. By correcting the data using a linear relation between concrete temperature and velocity change to remove the seasonal trends and by low-pass filtering the data to remove daily variations can remove most of the temperature influence on the ultrasound measurements. KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Embedded sensors KW - Structural health monitoring PY - 2021 SN - 978-3-030-64593-9 SN - 978-3-030-64594-6 DO - https://doi.org/10.1007/978-3-030-64594-6_27 VL - 127 SP - 266 EP - 275 PB - Springer Nature CY - Cham, Switzerland AN - OPUS4-52012 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Effner, Ute T1 - Entwicklung einer Bohrlochsonde für Ultraschalluntersuchungen an Abschlussbauwerken in Endlagern N2 - Für die Qualitätssicherung von Abschlusswerken für Endlager wird eine Ultraschall-Bohrlochsonde entwickelt. Mithilfe dieser Sonde, die aus einer Vielzahl von einzelnen koppelmittelfreien Ultraschall-Punktkontaktprüfköpfen besteht, soll die Rissfreiheit der Versuchsbauwerke überprüft werden. Ein erster Prototyp der Sonde wurde mit einem kommerziellen Ultraschallgerät betrieben und bestand aus 12 Transversalwellen-Punktkontaktprüfköpfen von denen jeweils sechs als Sender und sechs als Empfänger parallelgeschaltet waren. Um den erzeugten Schalldruck der Bohrlochsonde zu steigern, wurde bei der Neuentwicklung die Prüfkopfanzahl erhöht und zusätzlich die laufzeitgesteuerte Anregung der einzelnen Prüfköpfe vorgesehen. Für die Anregung der Prüfköpfe mit programmierten Zeitverzögerungen wurde ein neuartiger mehrkanaliger Sender für bipolare Rechtecksignale entwickelt. Durch die Entwicklung der Bohrlochsonde soll eine dynamische Anpassung der Prüfkopf-Apertur sowie eine Fokussierung des Schallfeldes in Abhängigkeit der zu untersuchenden Tiefe erfolgen. Mithilfe entsprechender Anregungsfunktionen kann das Schallfeld der Bohrlochsonde unterschiedlich geformt werden, z. B. ist auch ein Schwenken des fokussierten Schallbündels möglich. Dadurch wird das erfasste Prüfvolumen begrenzt und auf diese Weise das Signal-Störverhältnis der Empfangssignale verbessert. In Kombination mit SAFT-Rekonstruktionsrechnungen wird durch eine optimierte Abstrahlcharakteristik der Sonde mit einem hohen Schalldruck unter verschiedenen Winkeln eine verbesserte Signalqualität und damit eine erhöhte Aussagesicherheit der Ergebnisse in der Objektabbildung erwartet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Abdichtbauwerk KW - Zerstörungsfreie Prüfung KW - Ultraschall-Echoverfahren KW - Bohrlochsonde KW - Verschlussbauwerk PY - 2021 UR - https://jahrestagung.dgzfp.de/portals/jt2021/bb176/inhalt/poster.htm AN - OPUS4-52657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Epple, Niklas A1 - Fontoura Barroso, Daniel A1 - Clauß, F. A1 - Ahrens, M. A. A1 - Mark, P. ED - Krieger, J. ED - Isecke, B. T1 - Ultraschallbasierte Überwachung von Stahl- und Spannbeton-konstruktionen – erste Ergebnisse der DFG-Forschungsgruppe 2825 CoDA N2 - Die Überwachung von Bauteilen aus Stahl- oder Spannbeton mit Ultraschall hat in Labor- und Technikumsversuchen schon vielversprechende Ergebnisse gezeigt. Besonders gute Resultate wurden dabei mit eingebetteten Ultraschalltrans-ducern und bei Auswertung der Daten mit der hochsensiblen Codawelleninterferometrie erzielt. Erfasst werden können neben Temperatur- und Feuchteeffekten auch Belastungszustände und jegliche Art von Schädigung, die mit Mikro- oder Makrorissbildung einhergeht. Seit 2019 untersucht die DFG-Forschergruppe 2825 „CoDA“ (Sprecher: Prof. Christoph Gehlen, TU München) ver-schiedenste Aspekte dieser innovativen Technologie mit dem Ziel, Einflussgrößen quantitativ zu erfassen, Umweltein-flüsse zu korrigieren und 3D-Auswerteverfahren zu verbessern. Final soll eine am Bauwerk einsatzfähige Methode ent-stehen, die klassische Monitoringverfahren ergänzt und erweitert sowie Input zu einem Update des statischen Systems liefert. Aufgaben der BAM in der Forschergruppe ist neben Verbesserung und Adaptierung der Messsystem und Sensorik auch Langzeitversuche an einem Großobjekt und Testinstallationen an Realbauwerken. Hierzu liegen erste Ergebnisse vor, die zeigen, dass die Technologie auch außerhalb des Labors einsatzfähig ist. T2 - 4. Brückenkolloquium CY - Online meeting DA - 08.09.2020 KW - Brücke KW - Monitoring KW - Ultraschall KW - Codawelleninterferometrie PY - 2020 SN - 978-3-8169-3518-6 SP - 473 EP - 480 PB - expert CY - Tübingen AN - OPUS4-51205 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Ultraschallbasierte Überwachung von Stahl- und Spannbeton-konstruktionen – erste Ergebnisse der DFG-Forschungsgruppe 2825 CoDA N2 - Die Überwachung von Bauteilen aus Stahl- oder Spannbeton mit Ultraschall hat in Labor- und Technikumsversuchen schon vielversprechende Ergebnisse gezeigt. Besonders gute Resultate wurden dabei mit eingebetteten Ultraschalltrans-ducern und bei Auswertung der Daten mit der hochsensiblen Codawelleninterferometrie erzielt. Erfasst werden können neben Temperatur- und Feuchteeffekten auch Belastungszustände und jegliche Art von Schädigung, die mit Mikro- oder Makrorissbildung einhergeht. Seit 2019 untersucht die DFG-Forschergruppe 2825 „CoDA“ (Sprecher: Prof. Christoph Gehlen, TU München) ver-schiedenste Aspekte dieser innovativen Technologie mit dem Ziel, Einflussgrößen quantitativ zu erfassen, Umweltein-flüsse zu korrigieren und 3D-Auswerteverfahren zu verbessern. Final soll eine am Bauwerk einsatzfähige Methode ent-stehen, die klassische Monitoringverfahren ergänzt und erweitert sowie Input zu einem Update des statischen Systems liefert. Aufgaben der BAM in der Forschergruppe ist neben Verbesserung und Adaptierung der Messsystem und Sensorik auch Langzeitversuche an einem Großobjekt und Testinstallationen an Realbauwerken. Hierzu liegen erste Ergebnisse vor, die zeigen, dass die Technologie auch außerhalb des Labors einsatzfähig ist. T2 - 4. Brückenkolloquium CY - Online meeting DA - 08.09.2020 KW - Ultraschall KW - Monitoring KW - Brücke KW - Codawelleninterferometrie PY - 2020 AN - OPUS4-51206 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of Concrete with Embedded Ultrasound Sensors, Coda Waves and a Novel Measurement Device N2 - Using embedded ultrasound (US) sensors in civil engineering structures and Coda Wave Interferometry (CWI), DFG research group CoDA aims for developing methods of concrete damage assessment by combination of Micro and macro scale simulations and experiments. BAMs goal within the project is the provision of small and durable measurement equipment on the one hand, and the investigation of damage sensitive parameters and development of an imaging algorithm on the other hand. In this study we focus on the development of the measurement system and the influence of temperature variations on the measurements. T2 - Summer School DFG FOR CoDA CY - Berchtesgaden, Germany DA - 27.09.2020 KW - Ultrasound KW - Coda Wave Interferometry KW - Structural Health Monitoring PY - 2020 AN - OPUS4-51382 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epple, Niklas A1 - Schumacher, Thomas A1 - Murtuz, A. K. M. Golam A1 - Niederleithinger, Ernst A1 - Dusicka, Peter T1 - Combined passive and active ultrasonic stress wave monitoring of a full‑scale laboratory reinforced concrete bridge column subject to reverse‑cyclic lateral loading N2 - Effective monitoring of reinforced concrete structures requires techniques that detect early-stage material change and active, localized cracking. This study investigates a combined structural health monitoring approach using passive acoustic emission and active ultrasonic methods on a full-scale reinforced concrete bridge column subjected to reverse-cyclic lateral loading. Active monitoring, based on coda wave interferometry, was used to track changes in wave velocity and waveforms, while passive acoustic emission monitoring was used to detect crack activity. The instrumentation consisted of three embedded ultrasonic transducers and three surface-mounted acoustic emission sensors. The results show that active ultrasonic monitoring is most effective prior to visual damage, successfully detecting the onset of internal cracking via wave velocity decreases exceeding 0.4%, and distinguishing load-induced effects from permanent damage. However, its utility diminished in later stages of damage progression, as strong signal decorrelation hindered further data interpretation. Additionally, active US measurements allowed a comparison of damage severity in different parts of the column. Conversely, passive acoustic emission monitoring effectively tracked the formation of concrete cracks throughout the experiment, with distinct event clusters and high-amplitude signals (> 60 dB) confirming ongoing fracture processes in all damage states. This study confirms that combining these methods results in a more robust structural health monitoring strategy by leveraging their complementary strengths. Active techniques excel at tracking continuous material changes in early damage states, while passive methods are superior for detecting discrete cracking events as damage progresses. Importantly, both methods can utilize the same measurement equipment, enabling a cost-effective approach to continuous damage tracking. KW - Coda wave interferometry KW - Active ultrasonic monitoring KW - Acoustic emission KW - Structural health monitoring KW - Nondestructive evaluation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638689 DO - https://doi.org/10.1007/s13349-025-00996-w SN - 2190-5479 SP - 1 EP - 24 PB - Springer Nature AN - OPUS4-63868 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Ultrasonic quality assurance for underground salt shotcrete sealing structures in Teutschenthal mine, Germany N2 - Underground sealing structures are necessary to seal radioactive or toxic waste in underground repositories. Particularly developed MgO concrete is used in the mine in Teutschenthal and applied at a large-scale test with the aim to provide concrete with low permeabilities. The test structures (up to 10 m long) were created with the help of a shotcrete procedure. Besides destructive tests, non-destructive ultrasonic measurements are used for quality assurance to monitor potential anomalies such as cracks, concrete inhomogeneities, and delamination. We show results of ultrasonic measurements with a multi-transducer system used at the front site of the concrete structure. Images are obtained by synthetic aperture focusing techniques. Concreting sections are not systematically imaged so that a successful concreting is assumed as also indicated by observed low permeabilities. Several reflectors up to a depth of 1.2 m are identified and interpreted as potential damages in the concrete. Phase analysis of prominent reflectors reveal a negative impedance contrast thus indicating air filled voids, cracks or delamination. Boreholes through some of the identified reflectors are used to verify the results from ultrasonic measurements. Additionally, an experiment with incorporated defects is undertaken to analyse the reliability of the applied methods. Overall, the conducted tests show the great potential of ultrasonic measurements to detect critical anomalies. Despite challenges at small-scale structures (cm-order), large-scale anomalies can be identified. Implementing ultrasonic monitoring during and after the construction of concrete sealing structures is recommended as a tool for quality assurance. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Ultrasound KW - Ultrasonic imaging KW - Magnesia shotcrete KW - Underground KW - Engineered barrier systems PY - 2022 AN - OPUS4-55825 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Ultraschallprüfung von Verschlussbauwerken im Salinar N2 - Zu jedem Endlager gehört die Entwicklung eines Verschlusskonzept. Im Endlager Morsleben und an anderer Stelle werden in Abhängigkeit vom Wirtsgestein verschiedene Materialien und Bauweisen für Streckenverschlüsse entwickelt und in großem Maßstab erprobt. Hierzu gehören auch Maßnahmen der Qualitätssicherung, die Informationen über Ausführung und Zustand der Versuchsbauwerke liefern. Hierzu werden von der Bundesanstalt für Materialforschung und -prüfung (BAM) für verschiedene Forschungsvorhaben und Prüfaufträge Methoden und Geräte getestet, verbessert und vor Ort unter Tage eingesetzt Die hier beschriebenen Verfahren lassen sich auch zu Untersuchungen im Wirtsgestein anwenden. T2 - Tage der Standortauswahl CY - Freiberg/S., Germany DA - 11.02.2021 KW - Endlager KW - Verschlussbauwerke KW - Qualitätssicherung KW - Ultraschall PY - 2021 AN - OPUS4-54166 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - WTB-IRT: Modelling and Measurement of Thermal Contrast in wind turbine rotor blades (WTBs) N2 - To understand the results that can be obtained with thermography of operational wind turbine blades, a climate chamber based experiment was performed. The results of these experiments were additionally modelled using COMSOL Multiphysics. The results have been presented at the conference. T2 - Advanced Infrared Technology and Applications (AITA) 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - FEA PY - 2025 AN - OPUS4-64222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chierici, Andrea A1 - Ciolini, Riccardo A1 - Lo Frano, Rosa A1 - D’Onofrio, Antonio A1 - Sabbarese, Carlo A1 - Pandalone, Antonio A1 - Romoli, Mauro A1 - di Meo, Paolo A1 - Finocchiaro, Paolo A1 - Conti, Enrico A1 - Gonella, Franco A1 - Andreetto, Paolo A1 - Checchia, Paolo A1 - Niederleithinger, Ernst A1 - d’Errico, Francesco T1 - Innovative Non-Destructive Techniques for Radioactive Waste Packages Monitoring N2 - A monitoring and surveillance system is a mandatory element to ensure that a radioactive waste disposal facility provides and meets the required level of safety during both its operational and closure periods. In this study an innovative approach for the identification and monitoring of the structural integrity of stored radioactive drums is presented. The activities were carried out in the context of the European Project PREDIS, whose goal is the development of a robust and reliable sensing technology for monitoring and long-term storage of radioactive waste packaging systems. Specifically, the focus was set on the development of innovative and smart sensor technologies, non-destructive examination tools, and/or devices capable to improve the safety of the storage by minimizing the number of interventions of cemented waste packages. Both conventional and innovative techniques, such as muon-tomography, SiLiF neutron and SciFi gamma detection, or contactless and smart radio transceiver technology provided with radiation monitoring sensors, have been considered and adapted for the use under repository conditions. Indeed, gamma and neutron detection techniques exploit the radiological information coming from inside the drums, while imaging techniques proved to be effective in spotting high density objects embedded inside the concrete: together, they allow to improve safety and security and can provide an early alert on behavioral changes hinting at anomalies in the drums. T2 - ASME 2023 International Conference on Environmental Remediation and Radioactive Waste Management CY - Stuttgart, Germany DA - 03.10.2023 KW - Radioactive waste KW - Waste packages KW - Radiation monitoring KW - Muon tomography KW - Integrity testing PY - 2023 SN - 978-0-7918-8753-0 DO - https://doi.org/10.1115/ICEM2023-110990 SP - 1 EP - 10 PB - American Society of Mechanical Engineers AN - OPUS4-60218 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Epple, Niklas A1 - Fontoura Barroso, Daniel A1 - Niederleithinger, Ernst A1 - Hindersmann, I. A1 - Sodeikat, C. A1 - Groschup, R. ED - Rizzo, P. ED - Milazzo, A. T1 - From the Lab to the Structure: Monitoring of a German Road Bridge Using Embedded Ultrasonic Transducers and Coda Waves N2 - The ‘Gänstorbrücke’ bridge between the cities of Ulm and Neu-Ulm is one of the best-monitored bridges all over Germany. In addition to an already active bride monitoring system, we have equipped the bridge with 30 ultrasonic transducers to explore the monitoring possibilities at an in-service large-scale reinforced concrete structure with continuous active ultrasonic measurements. The monitoring system is based on the detection of small changes in the entire signal, especially the multiply scattered parts of the recording, the so-called coda. Applying Coda Wave Interferometry (CWI), subtle changes in the signal can be detected and related to changing velocities in the area between source and receiver. A comparison of the results from coda wave interferometry with the strain measurements of the permanent monitoring system shows a correlation between strain measurements and CWI results. We discuss the challenges of changing environmental conditions, pose for interpretation of the results, and highlight the advantages of embedded versus externally attached ultrasonic transducers in permanent bridge monitoring, especially when coda wave interferometry is applied. KW - Bridge monitoring KW - Ultrasound KW - Embedded sensors KW - Coda wave interferometry PY - 2022 SN - 978-3-031-07258-1 DO - https://doi.org/10.1007/978-3-031-07258-1_83 VL - 254 SP - 824 EP - 832 PB - Springer Cham CY - Cham AN - OPUS4-55385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Landis, E. A1 - Hassfras, Emiel A1 - Oesch, Tyler A1 - Niederleithinger, Ernst T1 - Relating ultrasonic signals to concrete microstructure using X-ray computed tomography N2 - With a goal to improve our understanding of the relationships between microstructural features and ultrasonic signal behavior, concrete specimens of varying water-to-cement ratio were imaged using X-ray computed tomography (CT), and subsequently subjected to ultrasonic testing. From the CT scans, measurements were made of cement paste density and number of interfaces. Ultrasonic signals produced using a through-transmission configuration were analyzed and fit to a diffusion model to separate absorption from scattering attenuation. The results showed that at the frequencies tested, ultrasonic dissipation rate correlated weakly with paste density, while diffusivity correlated well with number of interfaces, but only if entrained air is considered separately. Cement paste density was found to be very well predicted by diffusivity, leading to a clear power-law relationship between diffusivity and compressive strength. KW - Concrete KW - Ultrasound KW - Strength KW - CT PY - 2021 DO - https://doi.org/10.1016/j.conbuildmat.2020.121124 SN - 0950-0618 VL - 268 SP - Paper 121124, 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-52073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Xin A1 - Chakraborty, J. A1 - Niederleithinger, Ernst T1 - Noise Reduction for Improvement of Ultrasonic Monitoring Using Coda Wave Interferometry on a Real Bridge N2 - Reinforced concrete bridges are iconic parts of modern infrastructure. They are designed for a minimum service life of 100 years. However, environmental factors and/or inappropriate use might cause overload and accelerate the deterioration of bridges. In extreme cases, bridges could collapse when necessary maintenance lacks. Thus, the permanent monitoring for structure health assessment has been proposed, which is the aim of structural health monitoring (SHM). Studies in laboratories have shown that ultrasonic (US) coda wave interferometry (CWI) using diffuse waves has high sensitivity and reliability to detect subtle changes in concrete structures. The creation of micro-cracks might be recognized at an early stage. Moreover, large-volume structures can be monitored with a relatively small number of US transducers. However, it is still a challenge to implement the CWI method in real SHM practical applications in an outdoor environment because of the complex external factors, such as various noise sources that interfere with the recorded signals. In this paper, monitoring data from a 36-m long bridge girder in Gliwice, Poland, instrumented with embedded US transducers, thermistors, and vibrating wire strain gauges, is presented. Noise estimation and reductionmethods are discussed, and the influence of traffic, as well as temperature variation, are studied. As a result, the relative velocity variation of US waves following the temperature change with a very high precision of 10−4% is shown, and a good bridge health condition is inferred. The influence of lightweight real traffic is negligible. The study verified the feasibility of the implementation of the CWI method on real bridge structures. KW - Ultrasound KW - Coda Wave Interferometry KW - Noise KW - Concrete KW - Bridge PY - 2021 DO - https://doi.org/10.1007/s10921-020-00743-9 VL - 40 IS - 1 SP - Article number: 14 PB - Springer Nature AN - OPUS4-52052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Investigation of ambient noise seismological methods on a bridge model N2 - This presentation is to introduce the research work in the GIOTTO project funded by Federal Ministry of Education and Research (BMBF) in the frame of “early warning of earthquakes” program. The aim of this work is to investigate the application of seismological noise-based monitoring for bridge structures. A large-scale two-span concrete bridge model with a build-in post-tensioning system, which is exposed to environmental conditions, is chosen as our experimental test structure. Ambient seismic noise measurements were carried out under different pre-stressed conditions. Using the seismic interferometry technique, which is applied to the measurement data in the frequency domain, we reconstruct waveforms that relate to wave propagation in the structure. The coda wave interferometry technique is then implemented by comparing two waveforms recorded in two pre-stress states. Any relative seismic velocity changes are identified by determining the correlation coefficients and reveal the influence of the pre-stressing force. The decrease of the wave propagation velocity indicates the loss of the pre-stress and weakening stiffness due to opening or event extension of cracks. We conclude that the seismological methods used to estimate velocity change can be a promising tool for structural health monitoring of civil structures. T2 - EGU General Assembly 2021 CY - Online meeting DA - 19.04.2021 KW - Ambient seismic noise measurements KW - Pre-stress loss KW - Coda wave interferometry PY - 2021 DO - https://doi.org/10.5194/egusphere-egu21-2773 AN - OPUS4-52578 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Towards digital tools for waste package and facility monitoring and prediction N2 - The workpackage 7 of the EC funded project PREDIS deals with cemented low and intermediate level radioactive waste. The focus is on NDT/monitoring technologies, digiutal twins and data/decision frameworks to optimize facilitay and waste package management. The talk describes the project setup and planned activities. T2 - DigiDecom 2021 CY - Online meeting DA - 22.03.2021 KW - Nuclear waste KW - Waste package KW - Predisposal KW - storage KW - monitoring PY - 2021 AN - OPUS4-52334 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Investigation of ambient noise seismological methods on a bridge model N2 - This poster is to introduce the research work in the GIOTTO project funded by Federal Ministry of Education and Research (BMBF) in the frame of “early warning of earthquakes” program. The aim of this work is to investigate the application of seismological noise-based monitoring for bridge structures. A large-scale two-span concrete bridge model with a build-in post-tensioning system, which is exposed to environmental conditions, is chosen as our experimental test structure. Ambient seismic noise measurements were carried out under different pre-stressed conditions. Using the seismic interferometry technique, which is applied to the measurement data in the frequency domain, we reconstruct waveforms that relate to wave propagation in the structure. The coda wave interferometry technique is then implemented by comparing two waveforms recorded in two pre-stress states. Any relative seismic velocity changes are identified by determining the correlation coefficients and reveal the influence of the pre-stressing force. The decrease of the wave propagation velocity indicates the loss of the pre-stress and weakening stiffness due to opening or event extension of cracks. We conclude that the seismological methods used to estimate velocity change can be a promising tool for structural health monitoring of civil structures. T2 - EGU General Assembly 2021 CY - Online meeting DA - 19.04.2021 KW - Ambient seismic noise measurements KW - Coda wave interferometry KW - Pre-stress loss PY - 2021 DO - https://doi.org/10.5194/egusphere-egu21-2773 AN - OPUS4-52584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - News from NDT@BAM N2 - The presentation summarizes some recent research at BAM in the field of NDT in civil engineering. the firste xample decribes lab experiments on the degardation of concrete during tunnel fires. Radar measuremenst were sucessfully used to detect interior damage. The second example decribes the first ever experiment on using muon imaging to evaluate concrete constructions. T2 - TRB 100th Annual Meeting, Subcommittee AKB40(1) CY - Online meeting DA - 05.01.2021 KW - Non-destructive testing KW - Civil engineering KW - Tunnel fire KW - Radar KW - Muon imaging PY - 2021 AN - OPUS4-52053 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Current Trends in SHM of German Prestressed Concrete Road bridges N2 - Due to increasing ageing, deterioration and loading , several prestressed concrete bridges bulit in the 1950ies and 1960ies need monitoring. Recently several bridges have sucesssfully equipped with acoustic emission sensing system. BAM works together with several universities on an add onn: Active ultrasonic monitoring combined with coda wave interferometry will help to detect subtle changes and precursors fo failure earlier than other methods. T2 - TRB 100th Annual Meeting, Subcommittee AKT40(3) CY - Online meeting DA - 05.01.2021 KW - Bridges KW - Monitoring KW - Acoustic emission KW - Ultrasound KW - Coda wave interferometry PY - 2021 AN - OPUS4-51972 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Towards digital tools for waste package and facility monitoring and prediction N2 - To provide better means for a safe and effective monitoring of cemented waste packages including prediction tools to assess the future integrity development during pre-disposal activities, several digital tools are evaluated and improved in the frame of the EC funded project PREDIS. Safety enhancement (e. g. less exposure of testing personnel) and cost effectiveness are part of the intended impact. The work includes but is not limited to inspection methods such as muon imaging, wireless sensors integrated into waste packages as well as external package and facility monitoring such as remote fiber optical sensors. The sensors applied will go beyond radiation monitoring and include Proxy parameters important for long term integrity assessment (e. g. internal pressure). Sensors will also be made cost effective to allow the installation of much more sensors compared to current practice. The measured data will be used in digital twins of the packages for specific simulations (geochemical, integrity) providing a prediction of future behavior. Machine Learning techniques trained by the characterization of older packages will help to connect the models to the actual data. All data (measured and simulated) will be collected in a joint data base and connected to a decision framework to be used at actual facilities. The presentation includes detailed information about the various tools under consideration, their connection and first results of our research. T2 - DigiDecom 2021 DIGITAL – Online event focusing on innovation within nuclear decommissioning CY - Online Meeting DA - 23.03.2021 KW - Radioactive waste KW - Waste package KW - Monitoring KW - Digital twin PY - 2021 AN - OPUS4-52622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - ZfPBau 4.0 - Herausforderungen an die ZfP im Bauwesen im Rahmen der Digitalisierung N2 - Die ZfP ist im Bauwesen bisher deutlich weniger reguliert (und auch akzeptiert) als in anderen Industriebereichen. Zum Beispiel gibt für die meisten Prüfverfahren weder Normen noch ein allgemein akzeptiertes Ausbildungs- und Zertifizierungssystem. Dies hat auch Konsequenzen für die Digitalisierung. Im Gegensatz dazu wird im Bauwesen derzeit für viele Bereiche verbindlich ein neues Verfahren zur Unterstützung von Design, Planung, Herstellung und Betrieb eingeführt: BIM (Building Information Modeling). Der Vortrag beleuchtet das Spannungsfeld zwischen dem geringen Organisations- und Standardisierungsgrad und den neuen digitalen Möglichkeiten und stellt den neuen Arbeitskreis zur ZfP 4.0 im Bauwesen vor. Er beleuchtet auch, in welchen Bereichen die ZfP im Bauwesen von Entwicklungen aus „Industrie 4.0“ und der zerstörungsfreien Prüfung in anderen Anwendungsbereichen profitieren kann - z. B. bei Datenformaten, Datenarchivierung und Schnittstellen. T2 - TAE Fachkongress Digitale Transformation im Lebenszyklus der Verkehrsinfrastruktur CY - Esslingen, Germany DA - 29.06.2021 KW - ZfPBau KW - SHM KW - Industrie 4.0 KW - BIM KW - Datenbank PY - 2021 AN - OPUS4-52914 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Long term monitoring of concrete structures using innovative NDT and SHM approaches: NDT-CE 4.0 N2 - In Germany, a large amount of reinforced and/or prestressed concrete structures are approaching the end of their life cycle. Many of them already show a significant reduction of operability or capacity. The issue is most obvious, but not limited to traffic or energy related infrastructure. These structures have to be inspected and assessed on a regular basis. More and more permanent monitoring systems are installed to follow the degradation and to give pre-warning before failure. While the basic mandatory inspection (e. g. of bridges) is still limited to visual examination and tap tests, more advanced investigation tools as ultrasound or radar are used more and more often. Monitoring e. g. by acoustic emission systems is increasingly used e.g. for detection of wire breaks in prestressed structures. The presentation gives an overview on the state of the art and an outlook on innovative systems, including the integration in modern data processing, evaluation, display and archive systems. T2 - European NDE Symposium for NPP CY - Online Meeting DA - 04.05.2021 KW - NDT KW - Nuclear KW - Concrete PY - 2021 AN - OPUS4-52624 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Vrana, J. ED - Krieger, J. T1 - ZfPBau 4.0 – Herausforderungen an die ZfP im Bauwesen im Rahmen der Digitalisierung N2 - Die ZfP ist im Bauwesen bisher deutlich weniger reguliert (und auch akzeptiert) als in anderen Industriebereichen. Zum Beispiel gibt für die meisten Prüfverfahren weder Normen noch ein allgemein akzeptiertes Ausbildungs- und Zertifizierungssystem. Dies hat auch Konsequenzen für die Digitalisierung. Im Gegensatz dazu wird im Bauwesen derzeit für viele Bereiche verbindlich ein neues Verfahren zur Unterstützung von Design, Planung, Herstellung und Betrieb eingeführt: BIM (Building Information Modeling). Der Vortrag beleuchtet das Spannungsfeld zwischen dem geringen Organisations- und Standardisierungsgrad und den neuen digitalen Möglichkeiten und stellt den neuen Arbeitskreis zur ZfP 4.0 im Bauwesen vor. Er beleuchtet auch, in welchen Bereichen die ZfP im Bauwesen von Entwicklungen aus „Industrie 4.0“ und der zerstörungsfreien Prüfung in anderen Anwendungsbereichen profitieren kann - z. B. bei Datenformaten, Datenarchivierung und Schnittstellen. T2 - Fachkongress Digitale Transformation im Lebenszyklus der Verkehrsinfrastruktur CY - Esslingen, Germany DA - 29.06.2021 KW - ZfPBau KW - BIM KW - Datenbank KW - SHM KW - Industrie 4.0 PY - 2021 SP - 187 EP - 190 PB - expert CY - Esslingen AN - OPUS4-52915 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Hille, Falk A1 - Fontoura Barroso, Daniel A1 - Niederleithinger, Ernst ED - Papadrakakis, M. ED - Fragiadakis, M. T1 - Monitoring of a prestressed bridge model byultrasonic measurement and vibration recordings N2 - The aim of this work is to improve the current structural health monitoring (SHM) methods for civil structures. A field experiment was carried out on a two-span bridge with a built-in un-bonded prestressing system. The bridge is a 24-metre long concrete beam resting on three bear-ings. Cracks were formed subsequently when a prestressing force of 350 kN was changed to 200 kN, so that different structural states could be demonstrated. The structural assessment of this reference bridge was accomplished by the non-destructive testing using ultrasonic devices and vibration measurements. The ultrasonic velocity variations were investigated by using the coda wave interferometry method. The seismic interferometry technique was applied to the vi-bration recordings to reconstruct the wave propagation field in the bridge. This investigation shows that the wave velocity is sensitive to the current structural state and can be considered as the damage indicator. Overall, the implementation of coda cave interferometry and seismic interferometry technique facilitates structural health monitoring (SHM) in civil engineering. T2 - COMPDYN 2021 8th ECCOMAS Thematic Conference on Computational Methods in Structural Dynamics and Earthquake Engineering CY - Online meeting DA - 28.06.2021 KW - Structural health monitoring KW - Non-destructive testing KW - Coda wave interferometry KW - Seismic interferometry KW - Ultrasonic measurement KW - Prestress PY - 2021 SP - 1 EP - 9 PB - European Community on Computational Methods in Applied Sciences (ECCOMAS) AN - OPUS4-52957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Delfin - Statusbericht zum 4.HJM N2 - Präsentation über den Fortschritt der BAM zum Vorhaben Delfin, welches sich mit der Entwicklung und Schädigungsneigung von Composite-Wasserstoffbehältern für den Anwendungsfall KFZ beschäftigt T2 - 4. Halbjahresmeeting zum Vorhaben Delfin CY - Online meeting DA - 21.10.2020 KW - Wasserstoff KW - Impact KW - Druckbehälter PY - 2020 AN - OPUS4-51495 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wang, Kun A1 - Lu, Xin A1 - Schukar, Marcus A1 - Hicke, Konstantin T1 - Water absorption effects on distributed temperature sensing using polyimide-coated optical fiber N2 - Polyimide-coated fibers are becoming more popular for distributed temperature sensing (DTS) because this coating can withstand much higher temperatures than the standard acrylate coating. As a hygroscopic material, polyimide can absorb water from the air, changing its properties, which may result in a modified temperature response of the sensing fiber. This study investigates the effect of water absorption on the performance of polyimide-coated optical fibers with different sizes and properties. The thermal response of these fibers was determined experimentally from 20°C to 90°C at a broad relative humidity level ranging from 10% to 90%. The results show that all the fibers experienced a decrease in temperature sensitivity as humidity increased, with the most noticeable non-linear spectral shift observed at higher humidity levels. These findings highlight the importance of optimizing fiber design and coating properties to balance stability and sensitivity, ensuring the reliable performance of DTS systems under extreme environmental conditions. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Humidity sensing KW - Distributed temperature sensing KW - Optical fiber sensors KW - Temperature sensing KW - Water absorption KW - Polyimide-coated fiber PY - 2025 SN - 978-1-5106-9187-2 DO - https://doi.org/10.1117/12.3062748 VL - 13639 SP - 136393W-1 EP - 136393W-4 PB - SPIE AN - OPUS4-63642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Hicke, Konstantin T1 - Polarization-diversity-detection-based wavelength-scanning coherent-optical-time-domain reflectometer and its application for bus monitoring N2 - Although wavelength scanning coherent optical time-domain reflectometry (WS-COTDR) system is immune to fading effect, it suffers from occasional and localized large errors caused by the false peak in the correlation spectrum due to the large signal generated in the random interference of the backscattered light. Polarization diversity detection is applied to a standard WS-COTDR system to suppress large measurement errors. In this way, the orthogonally polarized components of backscattered light can be obtained and processed separately. Due to the birefringence of the sensing fiber, the components experience different interference processes, so the average of their correlation spectrum can suppress the false peaks and finally reduce the occurrence of larger errors. The effectiveness of the proposed method is validated in laboratory for monitoring of sinusoidal vibrations and in field for tracking the bus movement via a dark fiber. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Traffic monitoring KW - Coherent optical time domain reflectometry KW - Distributed fiber sensing KW - Polarization diversity detection PY - 2025 SN - 978-1-5106-9187-2 DO - https://doi.org/10.1117/12.3060889 VL - 13639 SP - 1 EP - 4 PB - SPIE AN - OPUS4-63258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mege-Revil, Alexandre A1 - Rapontchombo-Omanda, Jessie A1 - Serrano-Munoz, Itziar A1 - Cristol, Anne-Lise A1 - Magnier, Vincent A1 - Dufrenoy, Philippe T1 - Sintered Brake Pads Failure in High-Energy Dissipation Braking Tests: A Post-Mortem Mechanical and Microstructural Analysis N2 - The industrial sintering process used to produce metallic matrix pads has been altered to diminish the amount of copper used. Unfortunately, replacing a large part of the copper with iron seems to have reached a limit. In the high-energy, emergency-type rail braking used in this study, the materials are put to the very limit of their usage capacity, allowing us to observe the evolution of the microstructure and mechanical properties of sintered, metallic matrix pads. After the braking test, their compressive behaviour was assessed using digital image correlation (DIC), and their microstructure with scanning electron microscopy (SEM). The worn material has three flat layers with different microstructures and compressive behaviours. The bo􀁇om layer seems unmodified. Macroscopic and microscopic cracks run through the intermediate layer (2–15 mm depth). The top layer has stiffened thanks to resolidification of copper. The temperature reaches 1000 °C during the braking test, which also explains the carbon diffusion into iron that result in the weakening of iron–graphite interfaces in the pad. Finally, submicronic particles are detected at many open interfaces of the worn and compressed pad. Associated with the predominant role of graphite particles, this explains the weak compressive behaviour of the pads. KW - Friction braking KW - Sintering KW - Metallic matrix pad KW - Microstructure KW - Scanning electron microscopy (SEM) KW - Compressive test KW - Cracks KW - Digital image correlation (DIC) KW - Diffusion PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587318 DO - https://doi.org/10.3390/ma16217006 SN - 1996-1944 VL - 16 IS - 21 SP - 1 EP - 18 PB - MDPI AN - OPUS4-58731 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Magnier, V. A1 - Brunel, F. A1 - Dufrenoy, P. T1 - Influence of the Composition on the Compressive Behaviour of a Semi-Metallic Brake-Pad Material N2 - The contact interface between the rotation and static part of a friction brake is central to the optimal functioning of the brake system due to the occurrence of heat dissipation, mechanical interaction and thermal exchanges. Generally, braking performances are evaluated by the energetic efficiency and wear rates of the contact surface. However, the compressive behaviour of the contact materials has also a significant contribution to the overall performances. In this work, the meso- and microscopic compressive behaviour of a sintered semi-metallic brake-pad material is investigated mainly via compression testing coupled with Digital Image Correlation (DIC) technique, as well as optical and scanning electron microscopy (SEM) analysis. The composition of a reference material (RM) is simplified to a selection of nine components, as opposed to up to thirty components typically used in commercial brake-pad materials. The retained components are considered as the most crucial for safe-operating performances. At the studied stress levels, the RM material is flexible (E = 5330 MPa), deformable (Ezz−plastic = −0.21%), and exhibits hysteresis loops. Subsequently, the contribution to the mechanical response of each individual component is investigated by producing the so-called dissociated materials, where the number of components is, at a time, further reduced. It is observed that the macroscopic behaviour is mainly controlled by the content (i.e., size distribution, shape and nature) of graphite particles, and that the hysteresis is only related to one of the two types of graphite used (G2 particles). Moreover, RM containing 13 wt% of G2 particles embedded in a relatively soft matrix (10.86 GPa) is able to increase the hysteresis (by 35%) when compared to the dissociated material containing 20 wt% of G2 particles which is embedded in a stiffer matrix (E = 106 GPa). KW - Semi-metallic brake-pad material KW - Powder metallurgy KW - Components influence KW - Graphite induced hysteresis KW - Digital image correlation (DIC) KW - Compression testing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-562003 DO - https://doi.org/10.3390/ma15227911 VL - 15 IS - 22 SP - 7911 PB - MDPI AN - OPUS4-56200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Walter, Keven A1 - Hoch, Dominik P. A1 - Hertweck, Leon A1 - Balasubramanian, Kannan A1 - Geisler, Jonas A1 - Röllig, Mathias A1 - Neubert, Tilmann J. A1 - Börner, Hans G. T1 - Unlocking the Essence of Lignin: High‐Performance Adhesives That Bond via Thiol‐Catechol Connectivities and Debond on Electrochemical Command N2 - AbstractThe next generation of adhesives requires effective debonding capabilities that can be triggered on demand to enable advanced circular repair and recycling strategies. A new class of lignin‐inspired, two‐component (2K) structural adhesives offers bonding strengths of up to 20 MPa and clean, on‐command electrochemical debonding within 5–30 min. The debonding is induced by a distinct electrochemical oxidation of thiol‐catechol connectivities (TCCs) within the entire adhesive network, enforcing rapid and clean adhesive failure on the cathodic substrate side. The TCC‐functionalities are formed during curing by a thiol‐quinone Michael‐type polyaddition, reacting polyester‐based trithiols with tris‐quinones as lignin‐inspired minimal building blocks. The structural adhesive can be fine‐tuned by adjusting the formulation. The addition of carbon black and ionic liquids facilitates the desired electrochemical transformation of TCC‐catechols to TCC‐quinones. Applying only 9 V for 5–30 min, leads to clean debonding with 72–86% loss of shear strength. A comprehensive study of curing, bonding, and debonding behavior by rheological, spectroscopic, and electrochemical investigations reveals the debonding mechanism by correlating catechol oxidation to adhesive performance. The electrochemical debonding capability of TCC‐structural adhesives is demonstrated in a functional prototype, where on‐command detachment of a cover glass from a display device is achieved within 6.5 min. KW - Lignin-inspired KW - Electrochemical-Debonding KW - Thiol-Catechol-Connectivity (TCC) KW - Michael-Type Polyaddition KW - On-Demand Adhesive Failure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639674 DO - https://doi.org/10.1002/adma.202510463 SN - 0935-9648 SP - 1 EP - 10 PB - Wiley VHC-Verlag CY - 69451 Weinheim AN - OPUS4-63967 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel electromagnetic testing capabilities N2 - PHD retreat seminar focusing on the results obtained during the first two years of the project. Magnetic flux leakage testing and eddy current testing results obtained using flexible magnetoresistive sensors for flat and curved ferromagnetic and aluminium samples are shown. T2 - PhD Retreat 2024 , Seminar AK Doktoranden CY - Lychen, Germany DA - 29.05.2024 KW - Flexible Magnetoresistive Sensors KW - Non-destructive Testing KW - Magnetic Flux Leakage Testing KW - Eddy Current Testing KW - Defect Detection PY - 2024 AN - OPUS4-62684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - El Moutaouakil, H. A1 - Heimann, Jan A1 - Lozano, Daniel A1 - Memmolo, V. A1 - Schütze, A. T1 - Feature Extractor for Damage Localization on Composite-Overwrapped Pressure Vessel Based on Signal Similarity Using Ultrasonic Guided Waves N2 - Hydrogen is one of the future green energy sources that could resolve issues related to fossil fuels. The widespread use of hydrogen can be enabled by composite-overwrapped pressure vessels for storage. It offers advantages due to its low weight and improved mechanical performance. However, the safe storage of hydrogen requires continuous monitoring. Combining ultrasonic guided waves with interpretable machine learning provides a powerful tool for structural health monitoring. In this study, we developed a feature extraction approach based on a similarity method that enables interpretability in the proposed machine learning model for damage detection and localization in pressure vessels. Furthermore, a systematic optimization was performed to explore and tune the model’s parameters. This resulting model provides accurate damage localization and is capable of detecting and localizing damage on hydrogen pressure vessels with an average localization error of 2 cm and a classification accuracy of 96.5% when using quantized classification. In contrast, binarized classification yields a higher accuracy of 99.5%, but with a larger localization error of 6 cm. KW - Ultrasonic Guided Waves KW - Composite Overwrapped Pressure Vessel KW - Interpretable Machine Learning KW - Structural Health Monitoring KW - Damage Localization KW - Critical Infrastructure KW - Hydrogen KW - Non-destructive Testing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640249 DO - https://doi.org/10.3390/app15179288 VL - 15 IS - 17 SP - 1 EP - 20 PB - MDPI AN - OPUS4-64024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shigaki, Shunsuke A1 - Gillen, John Greg A1 - Neumann, Patrick P. A1 - Shiota, Yusuke A1 - Kurabayashi, Daisuke T1 - Special issue on robot olfaction N2 - Although the olfaction is considered a primitive sense, it plays many important roles. We can detect the smell of burning stuff, which is a precursor to fire, and the smell of rotting food, which can be used to detect danger in advance. In the medical field, halitosis and body odor can be used to diagnose diseases. Although smells are utilized in various situations, even in this age of artificial intelligence, we still rely on organisms' olfaction. In addition to the fact that some odors are harmful to living organisms, problems of habituation and saturation exist in the organisms' olfaction. To achieve odor-based estimation or spatial cognition and so on, there is an urgent need to artificialize olfaction and implement it in robots. Therefore, this special issue focuses on "Robot Olfaction," which aims to implement olfaction in robots. A wide range of fields are involved in the establishment of robot olfaction, including chemical detection, artificial nasal cavity design, and odor learning and recognition. KW - Mobile Robot Olfaction PY - 2025 DO - https://doi.org/10.1080/01691864.2025.2502186 SN - 0169-1864 VL - 39 IS - 9 SP - 471 EP - 471 PB - Informa UK Limited AN - OPUS4-63598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkler, Nicolas P. A1 - Kotlyar, O. A1 - Schaffernicht, E. A1 - Matsukura, H. A1 - Ishida, H. A1 - Neumann, Patrick P. A1 - Lilienthal, A. J. T1 - Super-resolution for Gas Distribution Mapping N2 - Gas Distribution Mapping (GDM) is a valuable tool for monitoring the distribution of gases in a wide range of applications, including environmental monitoring, emergency response, and industrial safety. While GDM is actively researched in the scope of gas-sensitive mobile robots (Mobile Robot Olfaction), there is a potential for broader applications utilizing sensor networks. This study aims to address the lack of deep learning approaches in GDM and explore their potential for improved mapping of gas distributions. In this paper, we introduce Gas Distribution Decoder (GDD), a learning-based GDM method. GDD is a deep neural network for spatial interpolation between sparsely distributed sensor measurements that was trained on an extensive data set of realistic-shaped synthetic gas plumes based on actual airflow measurements. As access to ground truth representations of gas distributions remains a challenge in GDM research, we make our data sets, along with our models, publicly available. We test and compare GDD with state-of-the-art models on synthetic and real-world data. Our findings demonstrate that GDD significantly outperforms existing models, demonstrating a 35% improvement in accuracy on synthetic data when measured using the Root Mean Squared Error over the entire distribution map. Notably, GDD appears to have superior capabilities in reconstructing the edges and characteristic shapes of gas plumes compared to traditional models. These potentials offer new possibilities for more accurate and efficient environmental monitoring, and we hope to inspire other researchers to explore learning-based GDM. KW - Gas distribution mapping KW - Spatial interpolation KW - Sensor networks KW - Deep learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607786 DO - https://doi.org/10.1016/j.snb.2024.136267 SN - 0925-4005 VL - 419 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-60778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Schaffernicht, Erik A1 - Lilienthal, Achim T1 - Gas Distribution Mapping With Radius-Based, Bi-directional Graph Neural Networks (RABI-GNN) N2 - Gas Distribution Mapping (GDM) is essential in monitoring hazardous environments, where uneven sampling and spatial sparsity of data present significant challenges. Traditional methods for GDM often fall short in accuracy and expressiveness. Modern learning-based approaches employing Convolutional Neural Networks (CNNs) require regular-sized input data, limiting their adaptability to irregular and sparse datasets typically encountered in GDM. This study addresses these shortcomings by showcasing Graph Neural Networks (GNNs) for learningbased GDM on irregular and spatially sparse sensor data. Our Radius-Based, Bi-Directionally connected GNN (RABI-GNN) was trained on a synthetic gas distribution dataset on which it outperforms our previous CNN-based model while overcoming its constraints. We demonstrate the flexibility of RABI-GNN by applying it to real-world data obtained in an industrial steel factory, highlighting promising opportunities for more accurate GDM models. T2 - International Symposium on Olfaction and Electronic Nose (ISOEN) CY - Grapevine, TX, USA DA - 12.05.2024 KW - Gas distribution mapping KW - Spatial interpolation KW - Graph neural networks KW - Mobile robot olfaction PY - 2024 SN - 979-8-3503-7053-9 DO - https://doi.org/10.1109/isoen61239.2024.10556309 SP - 1 EP - 3 PB - IEEE AN - OPUS4-60103 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stanisavljevic, Mila A1 - Essel, S. A1 - Karbach, N. A1 - Zirzow, Johannes A1 - Hoffmann, T. A1 - Neumann, Patrick P. T1 - Performance Assessment of Methane and Carbon Dioxide Sensors for D rone Based Environmental Gas Monitoring N2 - This study evaluates the performance of methane (CH₄) and carbon dioxide (CO₂) sensors mounted on an unmanned aerial vehicle (UAV) for gas detection in open-field environments. Sensors were tested simultaneously during UAV flights over artificial gas sources, with wind data collected from two anemometers to understand plume dynamics. Field-deployed CH₄ sensors provided validation for the UAV-based measurements. The results demonstrate the sensors' effectiveness in gas detection. T2 - Sensor and Measurement Science International (SMSI) CY - Nuremberg, Germany DA - 06.05.2025 KW - UAV-based gas sensing KW - Sensor comparison KW - Methane and carbon dioxide detection PY - 2025 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/B1.3 SP - 77 EP - 78 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-64038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tobias, Charlie A1 - Gehrenkemper, Lennart A1 - Bernstein, Thomas A1 - Schlau, Sven A1 - Simon, Fabian A1 - Röllig, Mathias A1 - Meermann, Björn A1 - von der Au, Marcus T1 - Development of a fully automated slurry sampling introduction system for GF-AAS and its application for the determination of cadmium in different matrices N2 - element analysis, offering high sensitivity and precision. However, its effectiveness is limited by sample preparation challenges for solid samples like soils and microplastics. Traditional methods include sample preparation, such as digestion, which is time-consuming and involves reagents, like acids, contributing to measurement uncertainty and higher carbon footprints. Slurry sampling allows direct analysis of suspensions, offering a more efficient alternative. However, maintaining suspension stability is challenging, requiring robust autosampler systems to streamline the process and enhance analytical performance. Results: We present a novel autosampler extension for slurry sample introduction into GF-AAS. This system ensures suspension stability with a stirring device and closed vessels to prevent evaporation and contamination, incorporating a cooling unit to reduce solvent and analyte losses. It installs and removes in minutes without additional connections. Validation with cadmium analysis in BAM-U110 (Soil) and BAM-H010 (ABS) showed high reliability. For BAM-U110 (Soil), we achieved recovery rates of 94 % ± 13 % in water suspension. The recovery rate for BAM-H010 (ABS) was 104 % ±11 % in acetonitrile suspension. These results demonstrate the system’s robustness, versatility, and accuracy for different matrices. Significance: The autosampler extension helps solve key problems in trace element analysis of solid samples, making the process faster and more accurate. It works well with complex materials, making it useful for areas like microplastic or nanoparticle analysis. This improvement also helps meet regulations for monitoring environ mental and polymer samples, offering a reliable and flexible tool for high-throughput analysis with fewer errors. KW - Slurry AAS KW - Soil KW - Cd PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618531 DO - https://doi.org/10.1016/j.aca.2024.343460 SN - 0003-2670 VL - 1335 SP - 1 EP - 7 PB - Elsevier BV AN - OPUS4-61853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munzke, Dorit A1 - Duffner, Eric A1 - Eisermann, René A1 - Schukar, Marcus A1 - Schoppa, André A1 - Szczepaniak, Mariusz A1 - Strohhäcker, J. A1 - Mair, Georg W. T1 - Monitoring of type IV composite pressure vessels with multilayer fully integrated optical fiber based distributed strain sensing N2 - We present the results of distributed fiber optic strain sensing for condition monitoring of a hybrid type IV composite fully wrapped pressure vessel using multilayer integrated optical fibers. Distributed strain sensing was performed for a total number of 252,000 load cycles until burst of the vessel. During this ageing test material fatigue could be monitored and spatially localized. Critical material changes were detected 17,000 cycles before material failure. Results have been validated by acoustic emission analysis. T2 - 12th International Conference on Composite Science and Technology (ICCST12) CY - Sorrento, Italy DA - 08.05.2019 KW - Hybrid composite pressure vessel KW - Distributed fiber optic sensing KW - Acoustic emission analysis KW - Structural health monitoring PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516772 DO - https://doi.org/10.1016/j.matpr.2020.02.872 SN - 2214-7853 VL - 34 SP - 217 EP - 223 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-51677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Niebergall, Ute A1 - Marschall, Niklas A1 - Meinel, Dietmar A1 - Böhning, Martin T1 - Relation of craze to crack length during slow crack growth phenomena in high‐density polyethylene N2 - The craze‐crack mechanism occurring in high‐density polyethylene (HDPE) causing slow crack growth and environmental stress cracking is investigated in detail with respect to the relation of crack length and the related craze zone. This is essential for the understanding of the resulting features of the formed fracture surface and their interpretation in the context of the transition from crack propagation to ductile shear deformation. It turns out that an already formed craze zone does not inevitably result in formation of a propagating crack, but could also undergo ductile failure. For the examination, the full notch creep test (FNCT) was employed with a subsequent advanced fracture surface analysis that was performed using various imaging techniques: light microscopy, laser scanning microscopy, scanning electron microscopy, and X‐ray micro computed tomography scan. FNCT specimens were progressively damaged for increasing durations under standard test conditions applying Arkopal, the standard surfactant solution, and biodiesel as test media were used to analyze the stepwise growth of cracks and crazes. From considerations based on well‐established fracture mechanics approaches, a theoretical correlation between the length of the actual crack and the length of the preceding craze zone was established that could be evidenced and affirmed by FNCT fracture surface analysis. Moreover, the yield strength of a HDPE material exposed to a certain medium as detected by a classic tensile test was found to be the crucial value of true stress to induce the transition from crack propagation due to the craze‐crack mechanism to shear deformation during FNCT measurements. Highlights - Progress of crack formation in high‐density polyethylene is analyzed by different imaging techniques - Determined growth rates depend on distinction between craze zone and crack - The ratio of the present crack to the anteceding craze zone is validated theoretically - The transition from crack propagation to ductile shear deformation is identified - An already formed craze zone may still fail by ductile mechanisms KW - Craze-crack mechanism KW - Environmental stress cracking (ESC) KW - Full notch creep test (FNCT) KW - Laser scanning microscopy (LSM) KW - Slow crack growth (SCG) KW - X-ray computed tomography (CT) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601831 DO - https://doi.org/10.1002/pen.26698 SN - 1548-2634 VL - 64 IS - 6 SP - 2387 EP - 2403 PB - Wiley AN - OPUS4-60183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Popiela, Bartosz A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Günzel, Stephan A1 - Mair, Georg W. A1 - Krebber, Katerina A1 - Seidlitz, Holger T1 - Embedding of Fiber Optic Sensors Under Industrial Conditions and Distributed Strain Sensing in Type 4 Composite Pressure Vessels N2 - The number of in-operation composite pressure vessels is increasing, partly due to their attractiveness for on-board compressed gas storage and transport applications. A possible way to maintain the highest safety levels is through the structural health monitoring of the composite cylinders. Here, the use of fiber optic sensors appears to be a promising approach. However, the integration of the optical fibers into the composite structure of a pressure vessel has been shown to be challenging. In this study, insights on the embedding of optical fibers in the composite structure under industrial conditions are provided. A protection concept for the ingress and egress of the optical fibers is presented. Finally, the results from destructive slow burst tests are evaluated, showing no clear trend in the impact of the embedded optical fibers on the performance of composite pressure vessels. T2 - 24th International Conference on Composite Materials CY - Baltimore, Maryland, USA DA - 04.08.2025 KW - Composite KW - Pressure vessel KW - Filament winding KW - Fiber optic sensors PY - 2025 SP - 3710 EP - 3717 AN - OPUS4-63886 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Popiela, Bartosz T1 - Embedding of Fiber Optic Sensors Under Industrial Conditions and Distributed Strain Sensing in Type 4 Composite Pressure Vessels N2 - A presentation on the embedding of fiber optic sensors into the composite structure of type 4 composite pressure vessels. Also, the impact of the embedded fiber optic sensors on the burst pressures of type 4 composite pressure vessels was discussed. The presentation was held at ICCM24 in Baltimore, Maryland. T2 - 24th International Conference on Composite Materials CY - Baltimore, Maryland, USA DA - 04.08.2025 KW - Composite KW - Pressure vessel KW - Filament winding KW - Fiber optic sensors PY - 2025 AN - OPUS4-63885 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar T1 - Multiscale residual stress analysis and synchrotron X-ray refraction of additively manufactured parts N2 - The overview of the activity of group 8.5 Micro-NDT (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The challenges in the residual stress analysis of AM components are discussed on the basis on the show studies performed in BAM. Also, the synchrotron X-ray refraction technique, available in BAM, is presented, showing example of in-situ heating test of Al10SiMg AM material. T2 - Seminar at Grenoble INP, Science et Ingénierie des Matériaux et Procédés (SIMaP) CY - Grenoble, France DA - 01.07.2022 KW - Additive manufacturing KW - Residual stress KW - X-ray refraction KW - Computed tomography PY - 2022 AN - OPUS4-55232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - 3D imaging and residual stress analysis for AM Materials N2 - Metal Additive Manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) are characterized by layer wise construction, which enable advancements of component design, leading to potential efficiency and performance improvements. However, the rapid cooling rates associated with the process consequently leads to the generation of high magnitude residual stresses (RS). Therefore, a deep understanding of the formation of RS, the influence of process parameters on their magnitude and the impact on mechanical performance is crucial for widespread application. The experimental characterization of these RS is essential for safety related engineering application and supporting the development of reliable numerical models. Diffraction-based methods for RS analysis using high energy synchrotron X-rays and neutrons enable non-destructive spatially resolved characterization of both surface and bulk residual stresses in complex components. This presentation will provide an overview of recent research conducted by the BAM at large scale facilities for the characterization of residual stresses in LPBF metallic alloys. Special focus will be given to the challenges posed by textured LPBF materials for the reliable choice of the diffraction elastic constants (DECs), which is crucial to the accurate calculation of the level of RS. T2 - Seminar at LTDS, Ecole Centrale de Lyon CY - Lyon, France DA - 15.06.2023 KW - Residual stress KW - Additive manufacturing KW - Diffraction methods PY - 2023 AN - OPUS4-57808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Magnier, Vincent A1 - Dufrenoy, Philippe T1 - Identification of damage mechanisms in a metal-matrix composite material via digital volume correlation and finite element model updating N2 - A 3D experimental and numerical investigation of the damage mechanisms induced by compression in a metal matrix composite is presented. The investigated composite is a simplified version of those typically used for heavy-duty brake linings, comprising only nine constituents. The analysis combines laboratory X-ray computed tomography (XCT), image volume correlation (DVC), as well as image-based finite element method (FEM) paired with an inverse identification approach known as finite element model updating (FEMU). The combination of in situ XCT and DVC allows the rationalization of the mechanisms controlling strain localization and damage accumulation within the heterogeneous metal matrix. The damage mainly occurs in the form of fractured material within thin cell-walls located between large graphite G2 particles. In addition, the herein developed FEMU approach enables the identification of the elastic moduli of the two defined key constituents controlling the macroscopic compressive behavior (i.e., the Matrix –where eight of the nine constituents are lumped– and G2 particles), as well as the prediction of the damaged regions within the Matrix. It is emphasized that an implementation of the damage mechanisms within the FEMU is essential for a reliable numerical prediction of the compressive response of the composite. KW - Metallic brake lining KW - Compression tests KW - In situ X-ray computed tomography (XCT) KW - Image-based finite element method (FEM) KW - Damage mechanisms KW - Digital volume correlation (DVC) KW - Finite element model updating (FEMU) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639388 DO - https://doi.org/10.1016/j.mtcomm.2025.113459 SN - 2352-4928 VL - 48 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-63938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Santi, Alberto A1 - Schröder, Jakob A1 - Serrano-Munoz, Itziar A1 - Bayat, Mohamad A1 - Hattel, Jesper Henri T1 - Exploring the Flash Heating method in additive manufacturing for residual stress prediction: A comparative study with diffraction results from X-ray and neutron techniques N2 - Residual stress (RS) control is crucial for ensuring the performance and reliability of components produced through laser-based powder bed fusion (PBF-LB) additive manufacturing (AM). This study evaluates the Flash Heating (FH) method as an efficient approach for RS prediction, comparing its outcomes with multiple experimental techniques, including X-ray diffraction, neutron diffraction, and layer removal methods. These experimental assessments are conducted in different regions of the component, both before and after detachment from the baseplate. The study validates the FH method and analyzes key numerical parameters, such as meta-layer height, contact time, and time-stepping strategies. Results indicate that FH effectively predicts bulk RS distributions but shows discrepancies in surface stress estimations, likely due to unaccounted factors like surface roughness. Additionally, implementing experimentally derived material properties from as-built AM samples significantly enhances model accuracy compared to conventional material datasets. These findings underscore the potential of FH for efficient RS prediction in PBF-LB while identifying areas for further improvement. Refinements should focus on incorporating anisotropic, temperature-dependent material behavior derived from as-built AM samples and surface roughness effects. This work advances the understanding of key factors necessary for accurate and computationally efficient RS prediction, supporting the optimization of AM processes. KW - Finete element method KW - Inconel 718 KW - Metal additive manufacturing KW - Residual stress KW - Thermomechanics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639533 DO - https://doi.org/10.1080/01495739.2025.2541862 SN - 0149-5739 SP - 1 EP - 24 PB - Taylor & Francis AN - OPUS4-63953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Shiozawa, D. A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Torsional fatigue mechanisms of an A357-T6 cast aluminium alloy N2 - The mechanisms controlling the fatigue response of an A357-T6 cast aluminium alloy under cyclic torsional loading are investigated. Surface crack monitoring coupled with Electron BackScattering Diffraction (EBSD) analysis is used to study crack initiation. Determination of S-N curve combined with interrupted in situ fatigue testing using synchrotron tomography allows the study of the propagation behaviour. It is observed that fractographic morphologies depend on the stress level. At intermediate-low stress levels ( τmax < 100 MPa), the grain structure controls the crack initiation and propagation periods. Cracks are usually nucleated in mode II from slip planes close to the specimen axis or perpendicular to it. Mode II crack growth dominates the early stages of crack propagation as mode III inward crack growth is rapidly decelerated. This behaviour leads to the formation of characteristic shallow surface cracks. Once the crack is long enough for the mode II driving force to be overtaken by mode III, propagation branches into ~45 ◦mode I. KW - A357-T6 casting KW - Fractographic observations KW - EBSD analysis KW - X-ray synchrotron tomography KW - Torsional in situ fatigue testing KW - SIF evaluation PY - 2020 DO - https://doi.org/10.1016/j.actamat.2020.09.046 VL - 201 SP - 435 EP - 447 PB - Elsevier Ltd. AN - OPUS4-51461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dancette, S. A1 - Verdu, C. A1 - Buffiere, J.-Y. T1 - Influence of Pore Size and Crystallography on the Small Crack HCF Behavior of an A357-T6 Cast Aluminum Alloy N2 - The high-cycle fatigue, small crack propagation behavior of an A357-T6 cast aluminum alloy is investigated. Laboratory X-ray micro-computed tomography (μCT) is used to assist in the manufacturing of two flat fatigue specimens containing subsurface shrinkage pores of different sizes (Pore 1 √A=522μm against Pore 2 √A=280μm). Surface crack monitoring is performed by means of optical microscopy and the cracked specimens are analyzed via scanning electron microscopy and electron backscatter diffraction techniques. The subsurface pores tend to induce intergranular crack nucleation, principally when the grain boundaries are oriented perpendicular to the loading direction. Pore 1 induces a fatigue life reduction of 500.000 cycles when compared to Pore 2. The crystallography is able to influence small crack propagation by slightly decelerating the crack growth rates as well as by altering the crack path topography. Tailoring of the crystallography for improved fatigue resistance requires an investigation of the optimal largest defect to grain size ratio. KW - A357-T6 cast aluminum alloy KW - EBSD analysis KW - Laboratory XµCT KW - Pore size KW - Crack initiation period KW - Crystal plasticity finite element modeling (CPFEM) PY - 2020 DO - https://doi.org/10.1007/s11661-019-05590-6 SN - 1543-1940 SN - 1073-5623 SP - 1 EP - 12 PB - Springer AN - OPUS4-50206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Kunji Purayil, Sruthi Krishna A1 - Aroliveetil, S. A1 - Chaturvedi, A. A1 - Balasubramaniam, K. T1 - Simulation-assisted Multimodal Deep Learning (Sim-MDL) Fusion Models for the Evaluation of Thermal Barrier Coatings using Infrared Thermography and Terahertz Imaging N2 - Thermal Barrier Coatings (TBCs) are critical components in high-temperature applications, such as gas turbines and aerospace engines, where they protect the underlying substrate metals from extreme thermal stress and extend component life. Accurate evaluation of TBCs is essential to improve operational efficiency, optimize predictive maintenance strategies, and extend component life. Popular non-destructive evaluation (NDE) techniques such as infrared thermography (IRT) and terahertz (THz) imaging have been widely used for TBC inspection with limitations when used independently, including sensitivity to surface conditions, limited penetration depth, and challenges in inspecting multi-layer coatings and detecting subsurface defects. To address these challenges, our study proposes a novel framework called simulation-assisted multimodal deep learning (Sim-MDL) that integrates the strengths of IRT and THz imaging for a comprehensive evaluation of TBCs. To generalize the study to a range of thermophysical properties of TBCs, the study uses simulation-generated data along with experimental data for training deep learning models. The data from IRT and THz modalities are fused in the Sim-MDL models to enable characterization of the TBC topcoat layer. IRT and THz experimental data, together with simulations, form a large dataset that is used to train deep learning models. The framework is tested and optimized for multimodal data fusion using two DL architectures based on convolutional neural networks (CNN) and long short-term memory (LSTM), allowing the model to learn correlations and complex patterns across the IRT and THz modalities. The study is conducted on four newly coated samples ranging in thickness from 24 to 120 µm. An attention-based LSTM model trained on both simulation and experimental data shows high prediction accuracy with MAPE values ranging from 2.06–4.43% for thermal conductivity, 2.05–3.57% for heat capacity, 11.53–1.75% for topcoat thickness, and 0.27–1.05% for refractive index, respectively, for the topcoat layers of four samples. Our model outperformed the single-modality models and conventional parameter estimation methods in terms of accuracy and robustness, highlighting the potential of multimodal data for automated analysis of TBC in industrial settings. KW - Infrared Thermography KW - Non-destructive Evaluation (NDE) KW - Multimodal Fusion KW - Terahertz Imaging KW - Deep Learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638960 DO - https://doi.org/10.21203/rs.3.rs-7206285/v1 SP - 1 EP - 27 PB - Springer Science and Business Media LLC AN - OPUS4-63896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kern, Simon A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Müller, S. A1 - Maiwald, Michael A1 - Kowarik, Stefan T1 - Artificial neural networks for quantitative online NMR spectroscopy N2 - Industry 4.0 is all about interconnectivity, sensor-enhanced process control, and data-driven systems. Process analytical technology (PAT) such as online nuclear magnetic resonance (NMR) spectroscopy is gaining in importance, as it increasingly contributes to automation and digitalization in production. In many cases up to now, however, a classical evaluation of process data and their transformation into knowledge is not possible or not economical due to the insufficiently large datasets available. When developing an automated method applicable in process control, sometimes only the basic data of a limited number of batch tests from typical product and process development campaigns are available. However, these datasets are not large enough for training machine-supported procedures. In this work, to overcome this limitation, a new procedure was developed, which allows physically motivated multiplication of the available reference data in order to obtain a sufficiently large dataset for training machine learning algorithms. The underlying example chemical synthesis was measured and analyzed with both application-relevant low-field NMR and high-field NMR spectroscopy as reference method. Artificial neural networks (ANNs) have the potential to infer valuable process information already from relatively limited input data. However, in order to predict the concentration at complex conditions (many reactants and wide concentration ranges), larger ANNs and, therefore, a larger Training dataset are required. We demonstrate that a moderately complex problem with four reactants can be addressed using ANNs in combination with the presented PAT method (low-field NMR) and with the proposed approach to generate meaningful training data. KW - Online NMR spectroscopy KW - Real-time process monitoring KW - Artificial neural networks KW - Automation KW - Process industry PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-507508 DO - https://doi.org/10.1007/s00216-020-02687-5 SN - 1618-2642 VL - 412 IS - 18 SP - 4447 EP - 4459 PB - Springer CY - Berlin AN - OPUS4-50750 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Chi-Long A1 - Seeger, Stefan A1 - Röllig, Mathias T1 - Improving the comparability of FFF-3D printing emission data by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) is a material extrusion-based technique often used in desktop 3D printers. Polymeric filaments are melted and are extruded through a heated nozzle to form a 3D object in layers. The extruder temperature is therefore a key parameter for a successful print job but also one of the main emission driving factors as harmful pollutants (e.g., ultrafine particles) are formed by thermal polymer degradation. The awareness of potential health risks has increased the number of emission studies in the past years. However, studies usually refer their calculated emission data to the printer set extruder temperature for comparison purposes. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperature and found significant temperature deviations to the displayed set temperature among printer models. Our result shows that printing the same filament feedstocks with three different printer models and with identical printer set temperature resulted in a variation in particle emission of around two orders of magnitude. A temperature adjustment has reduced the variation to approx. one order of magnitude. Thus, it is necessary to refer the measured emission data to the actual extruder temperature as it poses a more accurate comparison parameter for evaluation of the indoor air quality in user scenarios or for health risk assessments. KW - Ultrafine particles KW - Infrared thermography KW - Thermocouple KW - Indoor air quality KW - FFF-3D printer PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572842 DO - https://doi.org/10.1016/j.aeaoa.2023.100217 VL - 18 SP - 100217 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-57284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tang, Chi-Long T1 - Minimizing the FFF-3D printer hardware bias on particle emission by adjustment of the set extruder temperature N2 - Fused filament fabrication (FFF) on desktop 3D printers is a material extrusion-based technique often used by educational institutions, small enterprises and private households. Polymeric filaments are melted and extruded through a heated nozzle to form a 3D object in layers. The extrusion temperature is therefore a key parameter for a successful print job, but also one of the main driving factors for the emission of harmful air pollutants, namely ultrafine particles and volatile organic gases, which are formed by thermal stress on the polymeric feedstock. The awareness of potential health risks has increased the number of emission studies in the past years. However, the multiplicity of study designs makes an objective comparison of emission data challenging because printer hardware factors such as the actual extruder temperature (TE) and also feedstockspecific emissions are not considered. We assume that across the market of commercial low- and mid-price FFF printers substantial deviations between actual and set extruder temperatures exist, which have a strong effect on the emissions and hence may bias the findings of exposure studies. In our last publication, we presented a standardized feedstock-specific emission test method and showed that for each investigated feedstock an increase in actual extruder temperature was accompanied by an increase in particle emissions (Tang and Seeger, 2022). Therefore, any systematic discrepancy between set and actual extruder temperature matters. In this study, we used a thermocouple and an infrared camera to measure the actual extruder temperatures at different heights. We found significant under- and overestimation of the actual extruder temperatures by the respective set temperatures in three commercial printers. This caused a broad variation of the measured total numbers of emitted particles (TP), even when the same feedstock was operated. For the determination of TP, we followed the DE-UZ 219 test guideline. In a second round we repeated the tests with all printers adjusted to exactly the same extruder temperatures, i.e., to TE=230°C for ABS and TE=210°C for PLA. All measurements were conducted in a 1 m³ emission test chamber. Particle emissions in the size range between 4 nm and 20 μm were detected. Printing on three different printer models without temperature adjustment resulted for each of the investigated feedstocks in a variation in TP of around two orders of magnitude. After temperature adjustment, this was substantially reduced to approx. one order of magnitude and hence minimizes the bias of printer hardware on the emissions. Our findings suggest that adjustment of the extruder temperature should be mandatory in emission testing standards. It also poses a more accurate benchmark and provides more reliable emission data for evaluation of indoor air quality or for health risk assessments. In addition, a proper temperature setting is in the interest of the user. Some commercial FFF printers may have a higher actual extruder temperature than displayed and unintended overheating may not only impair the print quality but may cause unnecessarily increased exposure to particle emissions. T2 - European Aerosol Conference 2023 CY - Málaga, Spain DA - 03.09.2023 KW - Ultrafine particles KW - Thermal imaging KW - 3D printing KW - Indoor air quality KW - Emission testing PY - 2023 AN - OPUS4-58258 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Knobloch, Tim A1 - Altenburg, Simon A1 - Recknagel, Sebastian A1 - Bettge, Dirk A1 - Hilgenberg, Kai T1 - Process Induced Preheating in Laser Powder Bed Fusion Monitored by Thermography and Its Influence on the Microstructure of 316L Stainless Steel Parts N2 - Undetected and undesired microstructural variations in components produced by laser powder bed fusion are a major challenge, especially for safety-critical components. In this study, an in-depth analysis of the microstructural features of 316L specimens produced by laser powder bed fusion at different levels of volumetric energy density and different levels of inter layer time is reported. The study has been conducted on specimens with an application relevant build height (>100 mm). Furthermore, the evolution of the intrinsic preheating temperature during the build-up of specimens was monitored using a thermographic in-situ monitoring set-up. By applying recently determined emissivity values of 316L powder layers, real temperatures could be quantified. Heat accumulation led to preheating temperatures of up to about 600 °C. Significant differences in the preheating temperatures were discussed with respect to the individual process parameter combinations, including the build height. A strong effect of the inter layer time on the heat accumulation was observed. A shorter inter layer time resulted in an increase of the preheating temperature by more than a factor of 2 in the upper part of the specimens compared to longer inter layer times. This, in turn, resulted in heterogeneity of the microstructure and differences in material properties within individual specimens. The resulting differences in the microstructure were analyzed using electron back scatter diffraction and scanning electron microscopy. Results from chemical analysis as well as electron back scatter diffraction measurements indicated stable conditions in terms of chemical alloy composition and austenite phase content for the used set of parameter combinations. However, an increase of the average grain size by more than a factor of 2.5 could be revealed within individual specimens. Additionally, differences in feature size of the solidification cellular substructure were examined and a trend of increasing cell sizes was observed. This trend was attributed to differences in solidification rate and thermal gradients induced by differences in scanning velocity and preheating temperature. A change of the thermal history due to intrinsic preheating could be identified as the main cause of this heterogeneity. It was induced by critical combinations of the energy input and differences in heat transfer conditions by variations of the inter layer time. The microstructural variations were directly correlated to differences in hardness. KW - Additive manufacturing KW - Laser powder bed fusion KW - In-situ process monitoring KW - Thermography KW - Heat accumulation KW - Inter layer time KW - Cellular substructure PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529240 DO - https://doi.org/10.3390/met11071063 VL - 11 IS - 7 SP - 1063 PB - MDPI CY - Basel, Schweiz AN - OPUS4-52924 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Liehr, Sascha T1 - ANNforPAT - Artificial Neural Networks for Process Analytical Technology N2 - This code accompanies the paper "Artificial neural networks for quantitative online NMR spectroscopy" published in Analytical and Bioanalytical Chemistry (2020). KW - Artificial neural networks KW - Automation KW - Online NMR spectroscopy KW - Process industry KW - Real-time process monitoring PY - 2020 UR - https://github.com/BAMresearch/ANNforPAT PB - GitHub CY - San Francisco AN - OPUS4-54481 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Zerstörungsfreie Prüfung von Fundamenten vor der Wiedernutzung N2 - Für die Qualitätssicherung von neuen Fundamenten steht eine Reihe von zerstörungsfreien Prüfverfahren zur Verfügung. Das Portfolio reicht von der einfachen Hammerschlagmethode („Pfahlintegritätsprüfung“) bis zu aufwändigen Ultraschallverfahren für meterstarke Fundamentplatten. Aber funktionieren die Verfahren auch im Bestand? Lassen sich die für Wieder-, Um- und Weiternutzung notwendigen Daten erfassen? Und wie werden die zerstörungsfreien Prüfverfahren erfolgreich in Untersuchungskonzepte integriert? Dies wird vor allem am Beispiel der Fundamente von Freileitungsmasten diskutiert. T2 - RWTH Forum Geotechnik CY - Online meeting DA - 20.1.2022 KW - Fundamente KW - Wiedernutzung KW - Zerstörungsfreie Prüfung KW - Parallelseismik KW - Pfahlgründung PY - 2022 AN - OPUS4-54236 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Ultrasonic coda wave monitoring of concrete structures: First experiences with large-scale experiments and real structures N2 - Ultrasonic monitoring, making use of the sensitivity of the coda of repeated transmission meas-urements to changes in stress, temperature, moisture, as well as localized or distributed damage, has gotten at-tention in structural health monitoring (SHM) research recently. Analysis methods such as coda wave inter-ferometry (CWI), including its nonlinear extension, have been shown to be able to measure ultrasonic wave velocity changes with a 1∙10-5 resolution, while indicators such as cross-correlation or cross-coherence have been used to distinguish between reversible and irreversible changes. Several small- and large-scale laboratory experiments have demonstrated that stress changes in structures can be captured or damage detected in a very early stage. The use of this technique for pre-warning before failure are currently under investigation, as well as detailed research on the physical causes and the connection between ultrasonic wave properties and materi-al/structural behavior. Recently, several of large-scale laboratory and real structures have been instrumented with embedded ultrasonic transducers to gather experience and evidence on how to use this technology in re-al-world applications. Preliminary results from installations on a new bridge, an existing bridge, a tunnel, a la-boratory earthquake test as well as a historic stadium in Germany, Poland, and the United States, respectively, are presented. Environmental influences (mainly temperature) and validation by load tests are discussed. T2 - IABMAS 2020 CY - Online meeting DA - 11.04.2021 KW - Ultrasound KW - Monitoring KW - Coda wave interferometry KW - Concrete KW - Bridges PY - 2021 AN - OPUS4-54167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Digital tools for cemented waste package and facility monitoring and prediction N2 - To provide better means for a safe and effective monitoring of cemented waste packages including prediction tools to assess the future integrity development during pre-disposal activities, several digital tools are evaluated and improved in the frame of the EC funded project PREDIS. Safety enhancement (e. g. less exposure of testing personnel) and cost effectiveness are part of the intended impact. The work includes but is not limited to inspection methods such as muon imaging, wireless sensors integrated into waste packages as well as external package and facility monitoring such as remote fiber optical sensors. The sensors applied will go beyond radiation monitoring and include proxy parameters important for long term integrity assessment (e. g. internal pressure). Sensors will also be made cost effective to allow the installation of much more sensors compared to current practice. The measured data will be used in digital twins of the packages for specific simulations (geochemical, integrity) providing a prediction of future behavior. Machine Learning techniques trained by the characterization of older packages will help to connect the models to the actual data. All data (measured and simulated) will be collected in a joint data base and connected to a decision framework to be used at actual facilities. The paper includes detailed information about the various tools under consideration, their connection and first results of our research. T2 - International Conference on Radioactive Waste Management: Solutions for a Sustainable Future CY - Vienna, Austria DA - 01.11.2021 KW - Radioactive waste disposal KW - Monitoring KW - Cemented waste PY - 2021 AN - OPUS4-54163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Niederleithinger, Ernst A1 - Wang, Xin A1 - Epple, Niklas A1 - Schumacher, T. A1 - Ahmend, S. A1 - Klikowicz, P. ED - Yokota, H. ED - Frangopol, D. W. T1 - Ultrasonic coda wave monitoring of concrete structures: First experiences with large-scale experiments and real structures N2 - Ultrasonic monitoring, making use of the sensitivity of the coda of repeated transmission meas-urements to changes in stress, temperature, moisture, as well as localized or distributed damage, has gotten at-tention in structural health monitoring (SHM) research recently. Analysis methods such as coda wave inter-ferometry (CWI), including its nonlinear extension, have been shown to be able to measure ultrasonic wave velocity changes with a 1∙10-5 resolution, while indicators such as cross-correlation or cross-coherence have been used to distinguish between reversible and irreversible changes. Several small- and large-scale laboratory experiments have demonstrated that stress changes in structures can be captured or damage detected in a very early stage. The use of this technique for pre-warning before failure are currently under investigation, as well as detailed research on the physical causes and the connection between ultrasonic wave properties and materi-al/structural behavior. Recently, several of large-scale laboratory and real structures have been instrumented with embedded ultrasonic transducers to gather experience and evidence on how to use this technology in re-al-world applications. Preliminary results from installations on a new bridge, an existing bridge, a tunnel, a la-boratory earthquake test as well as a historic stadium in Germany, Poland, and the United States, respectively, are presented. Environmental influences (mainly temperature) and validation by load tests are discussed. KW - Coda wave interferometry KW - Structural health monitoring KW - Ultrasound KW - Concrete KW - Bridges PY - 2021 SN - 978-0-367-23278-8 DO - https://doi.org/10.1201/9780429279119-345 SP - 2525 EP - 2531 PB - Taylor & Francis CY - London, UK AN - OPUS4-54168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Ultraschallprüfung von Verschlussbauwerken im Salinar N2 - Zu jedem Endlager gehört die Entwicklung eines Verschlusskonzept. Im Endlager Morsleben und an anderer Stelle werden in Abhängigkeit vom Wirtsgestein verschiedene Materialien und Bauweisen für Streckenverschlüsse entwickelt und in großem Maßstab erprobt. Hierzu gehören auch Maßnahmen der Qualitätssicherung, die Informationen über Ausführung und Zustand der Versuchsbauwerke liefern. Hierzu werden von der Bundesanstalt für Materialforschung und -prüfung (BAM) für verschiedene Forschungsvorhaben und Prüfaufträge Methoden und Geräte getestet, verbessert und vor Ort unter Tage eingesetzt. Die hier beschriebenen Verfahren lassen sich auch zu Untersuchungen im Wirtsgestein anwenden. T2 - Tage der Standortauswahl CY - Freiberg/S., Germany DA - 11.02.2021 KW - Endlager KW - Verschlussbauwerke KW - Qualitätssicherung KW - Ultraschall PY - 2021 AN - OPUS4-54165 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Bernauer, F. A1 - Igel, H. A1 - Hadziioannou, C. A1 - Niederleithinger, Ernst T1 - Real-time bridge monitoring using ultrasonic techniques combined with six-component (6-C) measurements N2 - This study aims to develop a real time structural health monitoring method by ultrasonic tests combined with advanced six component (6C) translation and rotation measurements. Conventionally, the investigation of the velocity and acceleration response in the translation direction is used to obtain the eigenfrequencies of structures. Recently the measurement of rotation has been considered to fully characterize the dynamic behavior of structures. This research undertakes the evaluation of a novel 6C sensor (IMU50-iXblue) with components originally developed for navigation for the purpose of bridge monitoring. However, as for all vibration recordings, there is a certain influence of environmental conditions (mainly temperature) which may affect evaluation and the results of structural assessment. We propose applying the cross-correlation function to the 6C ambient vibration signals to reconstruct wave propagation and using coda wave interferometry (CWI) to obtain internal velocity variation from waveforms. A field experiment on a large-scale prestressed concrete bridge model is presented. To verify that we are able to identify the pre-stress loss even in presence of temperature effects, we perform measurements in two different scales: the ultrasonic and output-only, vibration measurements. The change in the structural properties due to the pre-stress loss should be detected by the pulse velocity change. The results reveal both the performance and advantages of ultrasonic techniques and the capabilities of 6C sensors. To conclude, the application of CWI to wave signals contributes to a comprehensive assessment for bridge monitoring. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Structural health monitoring KW - Ultrasonic KW - Coda wave interferometry PY - 2022 SP - 1 EP - 10 AN - OPUS4-55660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Geophysical methods delivering input to geostatistical methods for geotechnical site characterization N2 - Geophysical methods are able to contribute significantly to geotechnical site characterization. In-situ parameters are collected and gaps between boreholes or other direct tests are filled with information. However the limited resolution has to be considered and the indirect geophysical parameters have to be translated into something geotechnically useful. Moreover, the limitations have to be evaluated when including geophysical data into geostatistical models. If done properly, the use of geophysics will help in an efficient and effective site characterization. A comprehensive overview on existing geophysical (mostly seismic) methods is given as well as information on the calibration of geophysical against geotechnical parameters, pitfalls and limitations and some hints how to include these data into geostatistical/geotechnical models. T2 - ICGoES International Conference on Geologicalk Engineering and Geosciences CY - Yogyakarta, Indonesia DA - 21.09.2022 KW - Geophysics KW - Geostatistics KW - Geotechnics PY - 2022 AN - OPUS4-55806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Niederleithinger, Ernst T1 - Real time bridge monitoring using ultrasonic techniques combined with six component (6-c) measurements N2 - This study aims to develop a real-time monitoring method for the structural performance by ultrasonic testing in combination with six-component (6-C) translation and rotation measurements. So far, the recordings of the velocity and acceleration response in the translation direction have been used to obtain the eigenfrequencies of structures. Recently, measurement of rotation has been used to fully characterize the dynamic behavior of structures. In this research, 6-C sensors consisting of a three-component rotational seismometer and a three-component broadband seismometer are evaluated for their suitability for bridge monitoring. Since changes in environmental conditions such as temperature during vibration recordings affect the structural evaluation results, cross-correlation function is applied here to the 6-C ambient vibration signals to reconstruct the wave propagation on the one hand, and coda wave interferometry (CWI) is applied to obtain the internal velocity variation from waveforms on the other hand. In field tests on a large-scale prestressed concrete bridge model, it was verified whether the prestress loss can also be determined in presence of temperature effects. For this purpose, measurements were performed in two scales, ultrasonic and output-only vibration measurements. The change in structural properties due to the prestress loss should be detected by the pulse velocity change. The results demonstrate both the performance and advantages of ultrasonic techniques and the capabilities of 6-C sensors. Thus, the application of CWI to wave signals can contribute comprehensively to bridge monitoring. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - 6-C vibration signals KW - Coda wave interferometry KW - Cross-correlation function KW - Prestressed bridge KW - Structural health monitoring KW - Ultrasonic PY - 2022 AN - OPUS4-55646 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Hindersmann, I. A1 - Niederleithinger, Ernst T1 - Smart Bridge The duraBASt test bridge equipped with RFID-based sensors N2 - The duraBASt area at the highway intersection “Köln-Ost” is a large test field for road testing. It includes the duraBASt test bridge which is approximately 66 m long and 14.25 m broad. This bridge is part of the “road in the 21st Century” project and is equipped with several sensors for structural health monitoring. This feasibility study is carried out to investigate the prerequisites necessary for the constraction of intelligent bridges in the foture. Embedded sensors are able to measure quantities such as temperature, strain, moisture, corrosion, etc. In the presented work, the focus is set on passive RFID-based sensors. The communication and energy supply are realised by a mobile transmitter through the concrete cover. Hence, no cables or batteries are required. The sensors are designed to withstand the alkaline environment in concrete. Thus, moisture and corrosion values are measurable for several decades. T2 - 10th International Conference on Bridge Maintenance, Safety and Management CY - Online meeting DA - 11.04.2021 KW - RFID based sensors KW - Embedded sensors KW - Bridge Monitoring PY - 2021 DO - https://doi.org/10.1201/9780429279119-321 VL - 2021 SP - 2353 EP - 2358 PB - Taylor & Francis Group CY - London AN - OPUS4-53816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - SealWasteSafe: materials technology, monitoring techniques, and quality assurance for safe sealing structures in underground repositories N2 - Within the project SealWasteSafe, we advance construction materials and monitoring concepts of sealing structures applied for underground disposal of nuclear or toxic waste. As these engineered barriers have high demands concerning integrity, an innovative alkali-activated material (AAM) is improved and tested on various laboratory scales. This AAM has low reaction kinetics related to a preferential slow release of the heat of reaction in comparison to alternative salt concretes based on Portland cement or magnesium oxychloride cements. Hence, crack formation due to thermally induced strain is reduced. After successful laboratory scale analysis (Sturm et al., 2021), the AAM is characterised on a larger scale by manufacturing test specimens (100–300 L). Conventional salt concrete (DBE, 2004) and the newly developed AAM are compared using two specimen geometries, i.e. cylindrical and cuboid. A comprehensive multisensor monitoring scheme is developed to compare the setting process of AAM and salt concrete for these manufactured specimens. The analysed parameters include temperature and humidity of the material, acoustic emissions, and strain variations. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete, enable wireless access to temperature and humidity measurements and are compared to conventional cabled systems. Additionally, fibre-optic sensors (FOS) are embedded to record strain, but also have potential to record temperature and moisture conditions. Part of this project aims at demonstrating the high reliability of sensors and also their resistance to highly alkaline environments and to water intrusion along cables or at sensor locations. Further technical improvements were implemented so that first results clearly show the scalability of the setting process from previous small-scale AAM experiments and particularly the high potential of the newly developed approaches. Furthermore, ultrasonic methods are used for quality assurance to detect obstacles, potential cracks and delamination. On the one hand, both active and passive ultrasonic measurements complement the results obtained from the multisensor monitoring scheme for the produced specimens. On the other hand, the unique large aperture ultrasonic system (LAUS) provides great depth penetration (up to nearly 10 m) and can thus be applied at in situ sealing structures built as a test site in Morsleben by the Federal Company for Radioactive Waste Disposal (Bundesgesellschaft für Endlagerung, BGE) as shown by Effner et al. (2021). An optimised field lay-out identified from forward modelling studies and advanced imaging techniques applied to the measured data will further improve the obtained results. To characterise the inside of the test engineered barrier and achieve a proof-of-concept, an ultrasonic borehole probe is developed to enable phased arrays that can further improve the detection of potential cracks. Modelling results and first analysis of semispherical specimens confirmed the reliability of the directional response caused by the phased arrays of the newly constructed ultrasonic borehole probe. Overall, the project SealWasteSafe improves the construction material, multisensor monitoring concepts and ultrasonics for quality assurance. This will help to develop safe sealing structures for nuclear waste disposal. The outcomes are particularly valuable for salt as a host rock but partly also transferrable to alternative conditions. T2 - Safe ND Interdisciplinary research symposium on the safety of nuclear disposal practices CY - Berlin, Germany DA - 10.11.2021 KW - Borehole probe KW - SealWasteSafe KW - Engineered barrier KW - Materials technology KW - AAM KW - Monitoring KW - Ultrasound PY - 2021 AN - OPUS4-53919 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - New materials and innovative monitoring for safe sealing structures in underground repositories N2 - Within the project SealWasteSafe, we advance construction materials and monitoring concepts of sealing structures applied for underground disposal of nuclear waste. As these engineered barriers have high demands concerning integrity, an innovative alkali-activated material (AAM) is improved and tested on various laboratory scales that is highly suitable for the application in salt as a host rock. This AAM has a low reaction kinetics related to a preferential slow release of the heat of reaction in comparison to alternative salt concretes based on Portland cement or magnesium oxychloride cements. Hence, crack formation due to thermally induced strain is reduced. A comprehensive multi-sensory monitoring scheme is developed and investigated to compare the setting process of AAM and salt concrete for manufactured specimens (100-300 l). The analysed parameters include temperature and humidity of the material, acoustic emissions, and strain variations recorded by fiber optic cables. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete allow for wireless access and are compared to conventional cabled systems for temperature and humidity measurements. Furthermore, ultrasonic methods are used for quality assurance to detect obstacles, potential cracks and delamination. Field layout and applied imaging techniques are optimised to enhance the image quality. To characterise the inside of the test engineered barrier and achieve a proof-of-concept, an ultrasonic borehole probe is developed to allow for phased arrays that can further improve the detection of potential cracks. Modelling results and first analysis of half-spherical specimen prove the reliability of the directional response caused by the phased arrays of the newly constructed ultrasonic borehole probe. Overall, the project SealWasteSafe improves the construction material, multi-sensory monitoring concepts and ultrasonics for quality assurance. Particularly for salt as a host rock, this will help to develop safe sealing structures for nuclear waste disposal. T2 - 9th IGD-TP Symposium CY - Zurich, Switzerland DA - 20.09.2022 KW - SealWasteSafe KW - Monitoring KW - Engineered barrier systems KW - Alkali-activated material KW - Ultrasonic inspection PY - 2022 AN - OPUS4-55826 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Material research and multi-sensory monitoring for concrete sealing structure in rock salt underground repositories N2 - Within the project SealWasteSafe, we advance construction materials and non-destructive monitoring concepts of sealing structures applied for underground disposal of nuclear waste. As these engineered barriers have high demands regarding structural integrity, an innovative alkali-activated material (AAM) that is highly suitable for the application in salt as a host rock is improved and tested on two laboratory scales. This AAM has a low heat evolution due to the reaction mechanism in comparison to common salt concretes based on Portland cement or magnesium oxychloride binders. Hence, crack formation due to thermally induced stress during the hardening process is reduced. After successful laboratory tests with small specimens (height ~5 cm), comparably manufactured large cubic (edge length 70 cm) and cylindrical specimens (height 120 cm, diameter 40 cm) are equipped with sensing technologies to demonstrate the sensors´ technical capabilities. A comprehensive multi-sensory monitoring scheme is developed and investigated to characterize and compare the different material behaviour during the setting and hardening process of two materials: (1) the newly developed AAM-based mortars with salt aggregate, and (2) a blended Portland cement-based salt concrete as reference. The analysed parameters include temperature and humidity of the material, acoustic emissions, and strain variations recorded by fiber optic cables. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete provide an interface for the wireless readout of various sensors. In parallel to the embedded RFID sensors, conventional cabled systems to read out the temperature and humidity measurements are installed for comparison. Additionally, a detailed inspection of the two large cubic specimens after a monitoring period of more than six months has been undertaken. Active thermography and ultrasonic echo measurements are used to reveal potentially occurring inner cracks from the surface. To verify the non-invasive results, a core sample (diameter 2 cm) was extracted from each of the investigated cubic specimens and analysed in detail with X-ray computed tomography. Furthermore, ultrasonic methods are used for quality assurance to detect obstacles, cracks, and delamination at in-situ scale sealing structures. Experimental layout and applied imaging techniques are optimised to enhance the image quality for measurements from the front side of the engineered barrier. To characterize the inside of the test sealing structure and to improve the detection of potentially existing cracks, an ultrasonic borehole probe using the phased array technique is developed. First analyses at a half-spherical specimen coincide with modelling results and prove the reliability of the directional response caused by the phased array technique of the newly constructed ultrasonic borehole probe. Overall, the project SealWasteSafe helps to characterize construction materials and improves multi-sensory monitoring concepts and ultrasonic equipment for the sake of quality assurance. Particularly for salt as a host rock, this will help to design safe sealing structures for nuclear waste disposal. T2 - EGU General Assembly 2023 CY - Vienna, Austria DA - 23.04.2023 KW - SealWasteSafe KW - Engineered barriers KW - Salt concrete KW - Quality assurance KW - Ultrasound KW - CT KW - Thermography PY - 2023 DO - https://doi.org/10.5194/egusphere-egu23-11582 AN - OPUS4-57500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Untersuchung eines Spritzbeton-Probekörpers unter Tage mit Ultraschall N2 - Für die sichere Endlagerung nuklearer Abfälle sind im Salzgestein Verschlussbauwerke aus Salzbeton als geotechnischen Barrieren vorgesehen. Um die Integrität der Bauwerke im Rahmen einer Qualitätssicherung nachzuweisen, eignet sich eine zerstörungsfreie Prüfung (ZfP) mit Ultraschall-Verfahren. Potenziell auftretende Risse oder Ablösungen sowie Einbauteile können detektiert werden. Um die Möglichkeiten und Grenzen der Ultraschall-Echo-Messungen sowie der Auswertemethoden zu untersuchen, wurden in einem aus Spritzbeton hergestellten Testbauwerk in der Grube Teutschenthal (bei Halle, Deutschland) verschiedene Störkörper während der Betonage eingebettet. Die Störkörper (Breite 3 cm bis ~8 cm) liegen in Tiefen von etwa 30 cm bis 80 cm und repräsentieren Hohlräume, Risse oder Inhomogenitäten des Betons. Von der Oberfläche führten wir Ultraschall-Echo-Messungen auf einer Fläche von etwa 100x150 cm² in einem 3D Modus durch. Die Auswertung erfolgte zunächst mithilfe der in der ZfP etablierten Synthetic-Aperture-Focusing Technique (SAFT), die der Kirchhoff Migration ähnelt. Insgesamt wird eine Vielzahl von Reflektoren im Bauwerk abgebildet, die jedoch nur in wenigen Fällen den eingebauten Störkörpern zugeordnet werden konnten, so dass auch die Grenzen des Verfahrens bei dieser Bauweise deutlich werden. Allerdings konnte eine ungeplante großflächige (>30 cm) Ablösung nachgewiesen und durch anschließende Bohrungen verifiziert werden. Um das strukturelle Abbild des Bauwerksinneren trotz des stark streuenden Spritzbetons zu verbessern, wenden wir fokussierende Migrationsverfahren an. Erste Ergebnisse zeigen, dass eine klarere Abbildung einzelner Reflektoren erreicht werden kann. Dies erleichtert die Detektion einzelner Objekte. Das hier präsentierte Experiment mit bekannten Reflektoren unter realen Bedingungen mit Spritzbeton unter Tage bietet hervorragende Möglichkeiten zur Überprüfung von methodischen Weiterentwicklungen im Bereich der Ultraschallanalyse. Durch die Verbesserung der Auswertemethodik und der darauf basierenden ultraschallbasierten Qualitätssicherungskonzepte werden insgesamt sicherere Verschlussbauwerke für nukleare Endlager ermöglicht. T2 - 83. Jahrestagung der Deutschen Geophysikalischen Gesellschaft (DGG) CY - Bremen, Germany DA - 06.03.2023 KW - Ultraschall KW - Spritzbeton KW - Qualitätssicherung KW - Abbildungsverfahren PY - 2023 AN - OPUS4-57136 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Fontoura Barroso, Daniel A1 - Hau, Julia A1 - Niederleithinger, Ernst ED - Cunha, A. ED - Caetano, E. T1 - Accounting for Long Term Environmental Influences on Ultrasonic Monitoring Measurements of Reinforced Concrete Constructions with Embedded Transducers N2 - Ultrasound measurements in concrete are a well-known technique in civil engineering and non-destructive testing. For consistent monitoring of a concrete structure, the common techniques, using external sensors can often not provide the appropriate degree of repeatability, as the surface of structures changes, and comparable coupling conditions cannot be guaranteed when a measurement is repeated after some time. By embedding ultrasound transducers in concrete, we aim to develop a strategy for long-term monitoring of infrastructure, especially bridges, as a supplement and extension to other techniques. Applying the so-called coda wave interferometry to these measurements we can detect subtle changes in the medium far beyond the Resolution limit of traditional time of flight methods. A smart sensor layout enables cost-efficient sensing of the entire area of interest. Embedding the transducers might remove uncertainties like coupling or positioning changes, while other challenges remain. Temperature and moisture content influence the structure and the transducers. These drifts need to be recorded and removed and good coupling must be ensured while not being able to visually inspect the sensor. In a multidisciplinary research group funded by the German Research Foundation, we aim to solve these problems on the way towards an ultrasound monitoring system for reinforced concrete structures. In various experiments in the lab and field, we determine the influence of temperature variations on the measurements and the equipment. As the monitoring task is the detection of irreversible damages - not reversible changes - a smart system requires a smart way of discrimination between permanent damages and reversible changes. With the data collected in these experiments, we present an approach to an environmental correction to ultrasound data to avoid a misinterpretation of these environmental changes as damage indicators. T2 - 10th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Porto, Portugal DA - 30.06.2021 KW - Ultrasound KW - Coda Wave Interferometry (CWI) KW - Structural Health Monitoring KW - Embedded Sensors PY - 2021 SP - 1 EP - 7 AN - OPUS4-54007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Niederleithinger, Ernst ED - Meyendorf, N. ED - Ida, N. ED - Singh, R. ED - Vrana, J. T1 - NDE 4.0 in Civil Engineering N2 - Civil engineering industry is one of the most important industry sectors in the worldwide economy. It contributes significantly to the gross economic product and general employment. Even more important, it provides many of the basic needs of the society (e.g., housing, infrastructure, and protection from natural hazards). The concept of “Industry 4.0” or “Smart Production” has not yet made significant progress in the civil engineering industry. The designing, building, and operating processes are still widely dominated by the exchange of printed documents and drawings. Most objects (buildings and other constructions) are unique, and a large part of the production still requires a large amount of manual labor. As-built documentation and quality assurance are often neglected. Civil engineering is among the industry sectors with the lowest level of digitalization and the lowest gain in productivity. However, this is going to change. In the past decade, several drivers have challenged the ways clients, contractors, and authorities currently operate. These drivers include but are not limited to an increasing demand for serialization and automatization or the mandatory introduction of “Building Information Modeling” (BIM) in public procurement as well as the upcoming use of digital twins. NDE plays an increasing role in quality assurance, condition assessment, and monitoring of structures. However, with very few exceptions, applications are mostly nonstandardized and performed only at selected sites. To change this, the NDT-CE community including manufacturers, service providers, clients, and the scientific community must work consistently on open data formats, interfaces to BIM, standardization, and validated ways for a quantitative use of the results in the assessment of constructions. KW - NDE 4.0 KW - Civil engineering KW - BIM KW - IFC PY - 2021 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8 SP - 1 EP - 14 PB - Springer Nature CY - Cham, Switzerland AN - OPUS4-54161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - NDT CE from simple detectors to deep insight and quantitative structural assessment N2 - Non-destructive testing methods are available in civil engineering for decades to estimate concrete properties or to detect flaws and features. But recently we have seen the dawn of next-generation tools, methods, and applications. Some of them will be discussed in the web talk: – Better tools: deeper and more detailed insight into concrete constructions – Better methods: Quantitative use in probabilistic structural assessment – Better rules: Towards standardization, qualification, and certification – Better application: Digitalization and Elimination of the boundaries between NDT, SHM, and BIM: NDT-CE 4.0 Not enough? I might show, how cosmic rays might become a game-changer in NDT-CE. This live webinar record was provided by https://eurostruct.org T2 - Eurostruct Live Talk CY - Online meeting DA - 12.05.2021 KW - NDT-CE KW - Concrete KW - Ultrasound KW - Muons PY - 2021 AN - OPUS4-54158 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Acoustic emission and ultrasonic monitoring of a prestressed concrete bridge in its final years N2 - Many European bridges built in the 1950s, 60s and 70s must be re-placed in the next decade due to structural deficiencies, insufficient load capacity or other issues. However, the existing bridges must be used for another couple of years even if flaws and damages already have been detected. In Germany, several prestressed concrete bridges have been instrumented with acoustic emission detection systems to detect wire breaks and to provide early warning signs before failure. To evaluate and interpret the consequences of wire breaks additional instrumentation and accompanying measures as finite element modeling are required. At a bridge in southern Germany we have complemented such a system with active ultrasonic monitoring. Repeated ultrasonic measurements are evaluated with a very sensible algorithm called coda wave interferometry. This method, inspired by seismology, has been shown to deliver early warning signs in lab experiments. Large volumes of concrete can be monitored with a limited network of ultrasonic transducers. We will report on the installation, capabilities, and lim-itations as well as first results. T2 - 1st Conference of the European Association on Quality Control of Bridges and Structures (Eurostruct) CY - Padua, Italy DA - 29.08.2021 KW - Bridge KW - Concrete KW - Acoustic emission KW - Ultrasound KW - Monitoring PY - 2021 AN - OPUS4-54160 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Introduction to BAM and ultrasonics (and GPR) in civil engineering N2 - This presentation gives anoverview about BAM, its department 8 and in particular its division 8.2 "NDT methods for civil engineering". The focus is on methods and applications with a geoscientific context, such as methods adopted from geophysics or NDT method applied in a geological environment. T2 - GTK (Geological Survey of Finland) Semninar CY - Espoo, Finland DA - 20.01.2023 KW - NDT KW - Ultrasound KW - Radar KW - Geophysics KW - Concrete PY - 2023 AN - OPUS4-56911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - van de Kreeke, Johannes A1 - Melzer, Michael T1 - The Digital RM Document (DRMD) N2 - The Digital Reference Material Document (DRMD) is a machine-readable replacement of the usual PDF Certificate. We have developed a fully functional beta version that is already in use for selected BAM materials and publicly available from the COMAR database, which showcases its feasibility. T2 - Deutsche Marktüberwachungskonferenz 2025 CY - Berlin, Germany DA - 17.09.2025 KW - Reference materials KW - Certified reference materials KW - Digital zertificates KW - QI-Digital PY - 2025 AN - OPUS4-64148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mansurova, Maria A1 - Johann, Sergej A1 - Kohlhoff, Harald A1 - Rurack, Knut A1 - Bartholmai, Matthias A1 - Bell, Jérémy T1 - On-Site Analytical Tool Based on Crude Oil Fluorescence and Chemometrics for the Rapid Determination of the Nature and Essential Properties of Oil Spills N2 - With the reduction of large oil spills because of stricter regulations and safety measures, the question of how to manage smaller oil spills arises. Few on-site analytical tools are available for first responders or other law enforcement personnel to rapidly test for crude oil in the early management of localized polluted areas. The approach reported here relies on well-described computer-assisted multivariate data analysis of the intrinsic fluorescence fingerprints of crude oils to build a multivariate model for the rapid classification of crude oils and the prediction of their properties. Thanks to a dedicated robust portable reader, the method allowed classification and accurate prediction of various properties of crude oil samples like density (according to API, the American Petroleum Institute and viscosity as well as composition parameters such as volume fractions of paraffins or aromatics. In this way, autonomous operation in on-site or in-the-field applications becomes possible based on the direct (undiluted and untreated) measurement of samples and a rapid, tablet-operated readout system to yield a robust and simple analytical test with superior performance. Testing in real-life scenarios allowed the successful classification and prediction of a number of oil spill samples as well as weathered samples that closely resemble samples collected by first responders. KW - Oil spills KW - Fluorescence KW - PCA KW - Petroleum KW - Rapid test KW - Portable PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-595442 DO - https://doi.org/10.1021/acsestwater.3c00648 VL - 4 IS - 2 SP - 621 EP - 627 PB - American Chemical Society (ACS) AN - OPUS4-59544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Ein synergistischer Ansatz zur Charakterisierung anisotroper Materialien mit Hilfe von Ultraschall und Mikrostrukturanalyse N2 - Es wird eine Studie zur Charakterisierung eines anisotropen Stahls vorgestellt, bei der Ultraschalluntersuchungen mit Mikrostrukturanalysen verbunden werden. Das Material weist hohe Festigkeit und Korrosionsbeständigkeit auf, zugleich ist mit anisotropen Eigenschaften die mechanischen und betrieblichen Eigenschaften beeinflussen zu rechnen. Vorläufige Ergebnisse lassen vermuten, dass weitere Untersuchungen notwendig sind, um die Fähigkeiten und Grenzen des Materials genau zu bestimmen. Es wird ein systematischer Ansatz mit Array- Prüfköpfen, Time-of-Flight Diffraction (TOFD) Technik und mikrostrukturellen Untersuchungen angewendet, um die Wechselwirkung zwischen Anisotropie und Mikrostruktur des Stahls zu analysieren. Ultraschallprüfungen mit der TOFD-Technik und in Tauchtechnik liefern Einblicke in das anisotrope Verhalten des Werkstoffes, einschließlich entsprechenden Kornorientierung, Dämpfung und Schallgeschwindigkeitsvariation. Diese Messungen führen in Verbindung mit mikrostrukturellen Analysen zu einem tieferen Verständnis des Materialverhaltens. Unser Hauptziel ist es, ein Framework zu erstellen, welches die Ultraschallantwort anisotroper Materialien mit ihren mikroskopischen Struktureigenschaften verbindet. Die vorgestellte Methodik ermöglicht eine zerstörungsfreie und zügige Bewertung der Materialintegrität, was besonders bei der Anwendung von Hochleistungsmaterialien relevant ist. Durch diesen integrativen Ansatz werden verschiedener Charakterisierungsmethoden kombiniert, um ein umfassenderes Materialverständnis zu erreichen. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultrasonic Testing KW - Time-offlight Diffraction (TOFD) KW - Microstructure Analysis KW - Non-Destructive Testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600122 UR - https://www.ndt.net/?id=29535 AN - OPUS4-60012 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Hille, Falk A1 - Hofmann, Detlev A1 - Kind, Thomas ED - Isecke, B. ED - Krieger, J. T1 - Überwachung der Brücke Altstädter Bahnhof, Brandenburg./H. Begleituntersuchungen mit moderner Sensorik und zerstörungsfreier Prüfung N2 - Die B1 Brücke am Altstädter Bahnhof in Brandenburg an der Havel wurde im Dezember 2019 aufgrund von während einer turnusmäßigen Inspektion entdeckten Rissen und Hohlstellen entlang der vorgespannten Längsträger gesperrt und im Mai 2021 abgebrochen. In der Zwischenzeit wurde die Brücke detailliert überwacht. Vor dem Abriss wurden zudem umfangreiche Untersuchungen zur Bestandsaufnahme und Schadensanalyse sowie Tests moderner Sensorik vorgenommen. Dabei konnte sowohl die richtige, zuvor nicht sicher bekannte Anzahl von Spanngliedern in den Querträgern sicher ermittelt werden als auch durch moderne Varianten der Schwingungsmessungen und der faseroptischen Sensorik zusätzliche Kenntnisse püber das Bauwerksverhalten ermittelt werden . In dem Beitrag werden die Verfahren mit ihren Möglichkeiten und Grenzen vorgestellt, die Ergebnissee an der Brücke in Brandenburg erläutert und zukünftige Einsatzmöglichkeiten diskutiert. T2 - 5. Brückenkolloquium CY - Ostfildern, Germany DA - 06.09.2022 KW - Monitoring KW - Brücke KW - Radar KW - Vibration KW - Faseroptik PY - 2022 SN - 978-3-8169-3549-0 SP - 555 EP - 566 PB - Expert Verlag CY - Tübingen AN - OPUS4-55627 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Hicke, Konstantin A1 - Bernauer, F. A1 - Igel, H. A1 - Hadziioannou, C. A1 - Niederleithinger, Ernst ED - Isecke, B. ED - Krieger, J. T1 - Multi-Sensor measurements on a large-scale bridge model N2 - This contribution introduces an investigation of a large-scale prestressed concrete bridge model (“BLEIB” structure at the BAM-TTS open air test site) by means of on-site cooperative measurements. This bridge has an external post-tensioning system and has been instrumented with the ultrasonic transducers, temperature sensors and optical fibers for Distributed Acoustic Sensing (DAS). Our experiment was designed to test the suitability of the novel 6C sensors developed within the framework of the GIOTTO project – the IMU50. The IMU50 sensor enables vibration measurements in translation along three axes and rotation around three axes. The geophone sensors were considered for complementary measurements of vertical velocity response. In the experiment, several perturbations were achieved by controlling the external influence factors such as loading and prestressing changes. The aim of the integrated measurement strategy was to fully observe the results of the condition change and to verify the effectiveness of multiple sensors for bridge monitoring. T2 - 5. Brückenkolloquium CY - Ostfildern, Germany DA - 06.09.2022 KW - Concrete KW - Bridge KW - Monitoring KW - Rotation KW - Distributed acoustic sensing PY - 2022 SN - 978-3-8169-3549-0 SP - 223 EP - 230 PB - Expert Verlag CY - Tübingen AN - OPUS4-55625 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Überwachung der Brücke Altstädter Bahnhof, Branden-burg./H. N2 - Die B1 Brücke am Altstädter Bahnhof in Brandenburg an der Havel wurde im Dezember 2019 aufgrund von während einer turnusmäßigen Inspektion entdeckten Rissen und Hohlstellen entlang der vorgespannten Längsträger gesperrt und im Mai 2021 abgebrochen. In der Zwischenzeit wurde die Brücke detailliert überwacht. Vor dem Abriss wurden zudem umfangreiche Untersuchungen zur Bestandsaufnahme und Schadensanalyse sowie Tests moderner Sensorik vorgenommen. Dabei konnte sowohl die richtige, zuvor nicht sicher bekannte Anzahl von Spanngliedern in den Querträgern sicher ermittelt werden als auch durch moderne Varianten der Schwingungsmessungen und der faseroptischen Sensorik zusätzliche Kenntnisse püber das Bauwerksverhalten ermittelt werden . In dem Beitrag werden die Verfahren mit ihren Möglichkeiten und Grenzen vorgestellt, die Ergebnissee an der Brücke in Brandenburg erläutert und zukünftige Einsatzmöglichkeiten diskutiert. T2 - 5. Brückenkolloquium CY - Ostfildern, Germany DA - 06.09.2022 KW - Monitoring KW - Brücke KW - Radar KW - Vibration KW - Faseroptik PY - 2022 AN - OPUS4-55628 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Niederleithinger, Ernst T1 - Multi-Sensor measurements on a large-scale bridge model N2 - This contribution introduces an investigation of a large-scale prestressed concrete bridge model (“BLEIB” structure at the BAM-TTS open air test site) by means of on-site cooperative measurements. This bridge has an external post-tensioning system and has been instrumented with the ultrasonic transducers, temperature sensors and optical fibers for Distributed Acoustic Sensing (DAS). Our experiment was designed to test the suitability of the novel 6C sensors developed within the framework of the GIOTTO project – the IMU50. The IMU50 sensor enables vibration measurements in translation along three axes and rotation around three axes. The geophone sensors were considered for complementary measurements of vertical velocity response. In the experiment, several perturbations were achieved by controlling the external influence factors such as loading and prestressing changes. The aim of the integrated measurement strategy was to fully observe the results of the condition change and to verify the effectiveness of multiple sensors for bridge monitoring. T2 - 5. Brückenkolloquium CY - Ostfildern, Germany DA - 06.09.2022 KW - Concrete KW - Bridge KW - Monitoring KW - Rotation KW - Distributed acoustic sensing PY - 2022 AN - OPUS4-55626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Azari, H. A1 - Shams, S. A1 - Köpp, Christian A1 - Timofeev, Juri A1 - Niederleithinger, Ernst T1 - Development of reference specimens for nondestructive evaluation of concrete bridge decks N2 - Decades of non-destructive evaluation (NDE) for the quality assurance of concrete bridges revealed the necessity of developing procedures for building reference specimens for different defects. External objects have been widely used in specimen construction to represent defects. However, embedded materials can alter the actual defect characteristics, interrupting the NDE responses. This study proposes new approaches to fabricating reference specimens for reinforced concrete that feature substantial defects, including cracks, delamination, honeycombing and rebar corrosion, without external objects. As a result, realistic responses can be acquired to identify promising NDE methods for characterising actual deteriorations. The procedures were produced with the intent of being reproducible in any laboratory. Destructive and non-destructive testing methods were performed to verify the effectiveness of the processes in creating defects. This study provides research laboratories with techniques for fabricating reference specimens for characterising defects and assessing the performance of NDE technologies. KW - Concrete structures KW - Reference KW - Specimen KW - Non-destructive testing KW - Laboratory tests PY - 2023 DO - https://doi.org/10.1680/jfoen.21.00030 SN - 2043-9911 SP - 1 EP - 12 PB - ICE Publishing AN - OPUS4-56957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Multi-sensory monitoring and ultrasound for quality assurance at underground sealing structures N2 - Within the safety concepts of underground disposal sites of nuclear waste, engineered barriers play an important role. As these sealing structures have high demands concerning integrity, we aim at advancing the available construction materials, monitoring and inspection techniques within the project SealWasteSafe. After successful laboratory analysis on the cm-scale, cylindrical and cuboid specimens on the m-scale are produced from classical salt concrete and a specifically developed alkali-activated material. A comprehensive multi-sensory monitoring scheme is applied to compare the setting process of both materials and to demonstrate the sensors’ resistance to highly alkaline environments. Besides temperature and humidity of the materials, strain variations using fibre optic sensors and acoustic emissions are recorded over periods of at least 28 days, partly for more than 8 months. Passive sensor systems based on radiofrequency identification technology (RFID) embedded in the concrete allow for wireless access to temperature and humidity measurements and are compared to conventional cabled systems. After hardening and removal of the outer casings of the specimens, further non-destructive evaluations using ultrasonic echo and thermographic measurements are conducted. Preliminary results clearly highlight differences between the tested materials, particularly showing lower acoustic emission activity for the newly developed alkali-activated material potentially indicating less phase changes or cracks. Complementary, ultrasonic methods are improved to be used for quality assurance to detect obstacles, potential cracks and delamination at in-situ sealing structure scale. A unique large aperture ultrasonic system (LAUS) with depth penetration as large as 9 m has already successfully been applied at the test site in Morsleben, Germany, of the federal company for radioactive waste disposal (BGE). Modelling studies help to further optimize the measurement layout. Advanced imaging techniques applied to the modelled and measured data will further improve the obtained images of internal structures. Additionally, an ultrasonic borehole probe is developed and constructed using phased arrays to further enhance the detection of potential cracks. Modelling and preliminary results from laboratory specimens prove the feasibility and potential of the directional response even in heterogeneous material such as concrete. Final investigations under in-situ conditions at the test site of the sealing structure are planned. Overall, the project SealWasteSafe improves the construction material, multi-sensory monitoring, and ultrasound for quality assurance to allow for the development of safe nuclear sealing structures. Although the techniques are tailored for sealing structures within salt as a host rock, they are transferrable to a wider field of applications and alternative disposal conditions. T2 - NDE NucCon CY - Espoo, Finland DA - 25.01.2023 KW - SealWasteSafe KW - Engineered barriers KW - Monitoring KW - Embedded sensors KW - Ultrasonic imaging PY - 2023 AN - OPUS4-56927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Nuclear concrete, and how to live with it more easy using NDE N2 - This keynote presentation compiles the specialities of civil engineering compared to other disciplines, of NDT in civil engineering compared to other filds of NDT and the specific challenges of applications in the nuclear energy and disposal sector. T2 - NucCon 2023 CY - Espoo, Finland DA - 25.01.2023 KW - NDT KW - Concrete KW - Nuclear PY - 2023 AN - OPUS4-56912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolai, Marcel A1 - Bulling, Jannis A1 - Narayanan, M.M. A1 - Zeipert, Henning A1 - Prager, Jens A1 - Henning, Bernd T1 - Dynamic interface behavior in coupled plates: Investigating Lamb wave mode repulsion with a spring-based model N2 - This study investigates the phenomenon of mode repulsion in Lamb waves propagating through two coupled plates with an elastic interface. Using a spring-based coupling model and the Scaled Boundary Finite Element Method, the dispersion curves of the coupled system are analyzed under various interface conditions—weak coupling, sliding boundary, and perfect coupling. This research highlights how the mechanical stiffness of the interface influences the separation of modes and the emergence of repulsion regions. A novel focus on interface displacements reveals a unique dynamic behavior within the repulsion regions, driven by in-phase and out-of-phase oscillations of the coupled plates. The findings provide a physically grounded explanation of mode repulsion, linking it to the strain patterns in the interface. This insight lays the theoretical groundwork for future applications in material characterization and non-destructive evaluation, enabling more precise selection of Lamb wave modes for scientific and industrial purposes. KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Elastic interface KW - Dispersion curves PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642245 DO - https://doi.org/10.1016/j.ultras.2025.107799 SN - 0041-624X VL - 158 SP - 1 EP - 9 PB - Elsevier BV AN - OPUS4-64224 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Krankenhagen, Rainer A1 - Lapšanská, Ivana A1 - Stamm, Michael T1 - WTB-IRT: Modelling and Measurement of Thermal Contrast in Wind Turbine Rotor Blades (WTBs) N2 - The rapid growth of wind energy infrastructure over the past two to three decades has led to an urgent need for advanced non-destructive testing (NDT) methods—both for newly installed wind turbine blades (WTBs) and for ageing components nearing the end of their service life. Among emerging techniques, passive infrared thermography (IRT) offers a promising solution by enabling contactless, time-efficient inspection based on naturally occurring thermal variations. The effectiveness of passive IRT depends on the presence of sufficient thermal contrast to distinguish surface features, subsurface structures, and defects. To better understand the possibility of obtaining such contrast in composite structures such as WTBs, a controlled study was carried out on a blade section exposed to programmed temperature transients in a climate chamber. Infrared measurements were recorded, and the thermal behaviour of the specimen was simulated using finite element models (FEM) in COMSOL Multiphysics 6.3. Although direct validation is limited by measurement uncertainties and transient effects, the comparison provides insight into the capabilities and limitations of FEM in replicating real-world thermal behaviour. This paper focuses specifically on the challenges related to the modelling approach. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Wind energy KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - FEA PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642308 DO - https://doi.org/10.3390/proceedings2025129015 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64230 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Investigating Lamb wave mode repulsion with a spring-based model N2 - Lamb waves are widely utilized in material characterization, non-destructive testing (NDT), and structural health monitoring (SHM). A unique feature of Lamb waves is mode repulsion, where dispersion curves approach each other but do not cross. This phenomenon is observed in both single and multilayer plates and is influenced by wave coupling. While mode repulsion in single plates has been linked to symmetry-breaking effects, its underlying mechanism in multilayer systems remains unclear. This study investigates mode repulsion in a coupled aluminum-polycarbonate plate system using a spring-based interface model. Dispersion curves are computed via the Scaled Boundary Finite Element Method, and time-domain simulations are used to analyze the interface dynamics. Results indicate that repulsion depends on interface stiffness, distinguishing between opening and closing repulsion regions. The study further reveals that mode repulsion corresponds to distinct oscillatory behaviors in the interface, where certain wave modes induce increased coupling spring elongation, leading to localized strain. A coupled harmonic oscillator model effectively explains opening repulsion regions but does not fully capture closing regions. Findings suggest that mode repulsion could be leveraged for non-destructive evaluation of adhesive interfaces, offering insights into bond strength characterization. This research contributes to a deeper understanding of wave interactions in multilayer structures and provides a theoretical foundation for advancing NDT and SHM techniques. T2 - ICU2025 - International Congress on Ultrasonics 2025 CY - Paderborn, Germany DA - 21.09.2025 KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Dispersion curves KW - Elastic Interfaces PY - 2025 AN - OPUS4-64225 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Przyklenk, A. A1 - Balsamo, A. A1 - O'Connor, D. A1 - Evans, Alexander A1 - Yandayan, T. A1 - Akgöz, S. A1 - Flys, O. A1 - Zeleny, V. A1 - Czułek, D. A1 - Meli, F. A1 - Ragusa, C. A1 - Bosse, H. T1 - New European Metrology Network for advanced manufacturing N2 - Advanced manufacturing has been identified as one of the key enabling technologies with applications in multiple industries. The growing importance of advanced manufacturing is reflected by an increased number of publications on this topic in recent years. Advanced manufacturing requires new and enhanced metrology methods to assure the quality of manufacturing processes and the resulting products. However, a high-level coordination of the metrology community is currently absent in this field and consequently this limits the impact of metrology developments on advanced manufacturing. In this article we introduce the new European Metrology Network (EMN) for Advanced Manufacturing within EURAMET, the European Association of National Metrology Institutes (NMIs). The EMN is intended to be operated sustainably by NMIs and Designated Institutes in close cooperation with Stakeholders interested in advanced manufacturing. The objectives of the EMN are to set up a permanent stakeholder dialogue, to develop a Strategic Research Agenda for the metrology input required for advanced manufacturing technologies, to create and maintain a knowledge sharing programme and to implement a web-based service desk for stakeholders. The EMN development is supported by a Joint Network Project within the European Metrology Programme for Innovation and Research. KW - Stakeholder KW - Advanced manufacturing KW - Metrology KW - European Metrology Networks (EMNs) KW - Strategic Research Agenda (SRA), PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530618 DO - https://doi.org/10.1088/1361-6501/ac0d25 VL - 32 IS - 11 SP - 111001 PB - IOP Publishing AN - OPUS4-53061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Scheuschner, Nils A1 - Hilgenberg, Kai T1 - In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel N2 - Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance. KW - Selective laser beam melting KW - Thermography KW - Melt pool depth KW - Inter layer time KW - Ppreheating temperature KW - Additive Manufacturing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512549 DO - https://doi.org/10.1016/j.procir.2020.09.030 VL - 94 SP - 155 EP - 160 PB - Elsevier B.V. AN - OPUS4-51254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Reuter, T. T1 - Measurement-based Detector Characteristics for Digital Twins in aRTist 2 N2 - Various software products for the simulation of industrial X-ray radiography have been developed in recent years (e.g., aRTist 2, CIVA CT, Scorpius XLab, SimCT, Wilcore) and their application potential has been shown in numerous works. However, full systematic approaches to characterise a specific CT system for these simulation software products to obtain a truthful digital twin are still missing. In this contribution, we want to present two approaches to obtain realistic grey values in X-ray projections in aRTist 2 simulations based on measured projections. In aRTist 2, the displayed grey value of a pixel is based on the energy density incident on that pixel. The energy density is calculated based on the X-ray tube spectrum, the attenuation between source and detector as well as an energy-dependent sensitivity curve of the detector. The first approach presented in this contribution uses the sensitivity curve as a free modelling parameter. We measured the signal response at different thicknesses of Al EN-AW6082 at different tube voltages (i.e., different tube spectra). We then regarded the grey values displayed by these projections as a data regression respectively an optimisation problem and obtained the sensitivity curve that is best able to reproduce the measured behaviour in aRTist 2. The resulting sensitivity curve does not necessarily hold physical meaning but is able to simulate the real system behaviour in the simulation software. The second approach presented in this contribution is to estimate the sensitivity curve based on assumptions about the characteristics of the scintillation detector (e.g., scintillator material, scintillator thickness and signal processing characteristics). For this approach, a linear response function (linear relationship between the deposited energy per pixel and the resulting grey value) is assumed. If the detector characteristics, which affect the simulated deposited energy, are properly modelled, the slope and offset of the response function to match the measured grey values should be the same for different tube spectra. As the offset is constant and given by the grey values measured at no incident radiation, the slope is the remaining parameter to evaluate the success of the detector modelling. We therefore adapted the detector characteristics by changing the detector setup until the slope was nearly the same for all measured tube spectra. We are aware that the resulting parameters of the scintillator material and thickness might not be the real ones, but with those modelling parameters we are able to simulate realistic grey values in aRTist 2. Both of those approaches could potentially be a step forward to a full systematic approach for a digital twin of a real CT system in aRTist 2. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Digital Twin KW - Simulation PY - 2024 AN - OPUS4-61776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orth, Anthony T1 - Sensitivitätstest für ausgewählte X-Ray CT Prüfkörper N2 - Industrial X-Ray computed tomography (XCT) is an alternative procedure to tactile coordinate measuring machines (CMM) for dimensional measurement as it has the advantage to be able to measure internal and external features. However, the uncertainty determination according to the standard VDI/VDE 2630 Part 2.1 is both complex and resource consuming. The procedure could be simplified with the help of computer simulations if a suitable digital replica of the XCT machine is available. The project CTSimU2 has the aim of establishing a guideline for evaluating the applicability of such a digital replica. In this context, the work presented here focuses on: determining the sensitivity of two specimens, on several modelling parameters; determining the significance of the modelled parameters; and estimating the sensitivity of the specimens measurands. The approach was to determine the effects of selected parameters and parameter interactions on dimensional measurands of the specimens by simulation. These effects were determined by varying the parameters in accordance with a D-optimal experimental design, with 83 runs for 10 parameters. The measurands were distances, flatness of fitted planes, cylindricities of fitted cylinders, and testing of modular transfer function on edges. By definition the effects are linked to the coefficients of the statistical model – multiple linear regression – related to the design criterion. The results yielded good models with high regression coefficients. The models for distances were dominated by the geometrical parameters, whereas parallelism and flatness responded more to x-ray parameters. The results have shown that both specimens are necessary to test the digital replica. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - X-ray CT KW - Dimensional Measurements KW - Simulation KW - Specimen Sensitivity KW - DoE PY - 2024 AN - OPUS4-61797 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kasperl, S. T1 - Realistic simulation of real X-ray computed tomography systems with basic-qualified simulation software - the CTSimU2 project N2 - Industrial X-ray computed tomography (CT) completely captures workpieces, including their inner and outer structures for metrology purposes. However, previous effort to determine task-specific measurement uncertainty is not always justifiable. Simulating the measuring process allows to estimate measurement uncertainty numerically and to predict systematic measurement deviations. For any future simulation applications it is essential that the simulation is reliable. The WIPANO research project CTSimU2 – “Realistic Simulation of Realistic X-Ray Computed Tomography Systems with basic-qualified simulation software” aims to develop tools for realistic replication of industrial CT systems in a simulation software. As a precondition, simulation software systems must be basic-qualified by the test framework developed in the previous project CTSimU1. The test framework tests sufficient physical correctness and functionality of the software. For a realistic simulation, not only the quality of the software, but in particular the quality of the real CT system’s parameterization within the simulation software is crucial. Four steps yield the desired parametrization: First, acquire data on the real CT system (step 1), evaluate data to generate general parameter specifications (step 2), transfer parameters into the specific simulation software (step 3), and validate parameters with a suitable test (step 4). In addition to developing a toolbox with general methods for data acquisition and data evaluation, this project therefore aims to develop a test, on the basis of which the sufficiently correct simulation of a real system can be evaluated. As in the preliminary project CTSimU1, the results obtained are to be transferred into a draft guideline for the VDI/VDE 2630 series of guidelines. This article presents an overview of the project and the initial results. Acknowledgments: This work was funded through the project Wipano-CTSimU2 (WIPANO project 03TN0049A-L). WIPANO projects are financed by the German Federal Ministry for Economic Affairs and Climate Action and managed by Project Management Jülich. T2 - 20th World Conference on Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Computed Tomography KW - Simulation KW - Digital Twin PY - 2024 AN - OPUS4-61795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Averin, Anton T1 - Detection of internal corrosion in drums for radioactive waste using thermographic methods N2 - In Deutschland lagern über 130.000 Kubikmeter schwach- und mittelradioaktiver Abfälle, davon etwa 90 % des gesamten radioaktiven Abfalls in 200-Liter-Fässern. Diese Fässer werden aktuell in Zwischenlagern aufbewahrt und dort, um die Sicherheit zu gewährleisten, manuell auf äußere Korrosion überprüft, während das vorgesehene Endlager, das Bergwerk Konrad, voraussichtlich erst bis 2030 fertiggestellt wird. Manuelle Inspektionen bergen jedoch das Risiko menschlicher Fehler, was die Zuverlässigkeit und Sicherheit des Prozesses beeinträchtigt und sind auf die Erkennung äußerlich sichtbarer Unregelmäßigkeiten beschränkt. Ziel des FORKA-geförderten Projektes „ZIKA“ ist es, diese Inspektionen durch eine vollautomatisierte zerstörungsfreie Prüfung (NDT) zu automatisieren. Ein Schwerpunkt liegt dabei auf der Anwendung von aktiver Infrarotthermografie zur Erkennung innerer Defekte in Metallfässern, die mit visuellen Inspektionen nicht entdeckt werden können. Die Genauigkeit thermografischer Prüfung wird dabei durch Oberflächenkontaminationen (Kratzer, Schmutz, Aufkleber), Farbschichten mit geringer Wärmeleitfähigkeit und die Krümmung der Fässer, welche die Wärmeverteilung beeinflussen, beeinträchtigt. Die hier präsentierte Studie analysiert die Eignung von aktiver thermografischer Prüfung zur Detektion innenliegender Korrosion unter Zuhilfenahme verschiedener Wärmequellen – Blitzlampen, Induktionsgenerator, Laser –, sowie verschiedener Anregetechniken, wie Impulsthermografie, Lock-in-Thermografie und Puls-Kompression. Zudem werden auch Methoden zur Datenverarbeitung, darunter Hauptkomponententhermografie (PCT), Puls-Phasen-Thermografie (PPT) und thermische Signalrekonstruktion (TSR) evaluiert. Um Messrauschen und Artefakte in den thermografischen Bildern zu filtern, wurden maschinelle Lernmodelle entwickelt. Die Ergebnisse zeigen, dass die Kombination fortschrittlicher Thermografietechniken mit maschinellem Lernen die Defekterkennung verbessert und automatisierte, zuverlässigere Inspektionsprozesse für die Lagerung radioaktiver Abfälle ermöglicht. T2 - DGZFP Jahrestagung 2025 CY - Berlin, Deutschland DA - 26.05.2025 KW - Automatisierte Inspektion KW - Fehlererkennung KW - Infrarot-Thermografie KW - Laser-Thermografie KW - Maschinelles Lernen KW - Thermografie mit Hauptkomponentenanalyse KW - Pulsphasen-Thermografie KW - Thermische Datenverarbeitung PY - 2025 AN - OPUS4-63286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röllig, Mathias T1 - Thermografie zur Vergleichbarkeit von Emissionsmessung im 3D-Druck N2 - Die Bedeutung der Extrudertemperatur bei kleinen Desktop 3D Druckern der Fused Filament Fabrication (FFF) Technologie auf die Emission von ultrafeinen Partikeln im Druckbetrieb ist nicht zu unterschätzen. Allerdings zeigen kommerzielle 3D Drucker häufig eine systematische Temperaturabweichung zum Sollwert, d.h. die eingestellte Temperatur weicht von der tatsächlichen Temperatur ab. Da die Partikelemission meist temperaturabhängig ist, ist eine genaue Messung der tatsächlichen Extrudertemperatur für den Vergleich von Emissionsdaten aus unterschiedlichen Druckermodellen relevant. T2 - DGZfP Jahrestagung 2025 CY - Berin, Germany DA - 26.05.2025 KW - Thermografie KW - Fused Filament Fabrication (FFF) KW - Ultrafeine Partikel KW - Extrudertemperatur KW - Temperaturmessung PY - 2025 AN - OPUS4-63328 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuschner, Nils A1 - Oster, Simon A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Comparison of NIR and SWIR thermography for defect detection in Laser Powder Bed Fusion N2 - Since laser powder bed fusion (PBF-LB/M) is prone to the formation of defects during the building process, a fundamental requirement for widespread application is to find ways to assure safety and reliability of the additively manufactured parts. A possible solution for this problem lies in the usage of in-situ thermographic monitoring for defect detection. In this contribution we investigate possibilities and limitations of the VIS/NIR wavelength range for defect detection. A VIS/NIR camera can be based on conventional silicon-based sensors which typically have much higher spatial and temporal resolution in the same price range but are more limited in the detectable temperature range than infrared sensors designed for longer wavelengths. To investigate the influence, we compared the thermographic signatures during the creation of artificially provoked defects by local parameter variations in test specimens made of a nickel alloy (UNS N07208) for two different wavelength ranges (~980 nm and ~1600 nm). KW - Laser powder bed fusion KW - PBF-LB/M KW - Thermography KW - Additive manufacturing KW - NDT PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610380 DO - https://doi.org/10.1016/j.procir.2024.08.122 VL - 124 SP - 301 EP - 304 PB - Elsevier B.V. AN - OPUS4-61038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - D'Accardi, E. T1 - Capability of active thermography to detect and localize pores in Metal Additive Manufacturing materials N2 - A powerful tool to understand, demonstrate and explain the limits of the pulsed technique in terms of detectability and localizability of AM keyhole pores has been assessed by comparing the active thermographic approach (both experimental and FEM simulations) to Computed Tomography results; ✓ µCT results demonstrate that the intended defect geometry is not achieved; indeed a network of voids (microdefects consisting of small sharp-edged hollows with a complicated, almost fractal, inner surface) was found; ✓ both Exp-PT and FEM results explains clearly why no indication of defect related to the thermal contrasts could be found during the investigation of an uncoated surface. However, the application of further data evaluations focusing on the thermal behavior and emissivity evaluation (PPT post data processing) enable the detection of some defects; ✓ coating facilitates a closer inspection of inner defects, but inhomogeneities of the coating could impair the spatial resolution and lead to the emergence of hotspots (the FEM simulation reached its limit with this extreme geometry where a 25 µm thin disc is considered at a 1 cm thick specimen in millisecond time resolution); ✓ both Exp-PT and FEM results allow the conclusion that very short pulses of 200 ms or shorter should be sufficient to detect these defects below, but near the surface; besides a short duration of the thermal phenomenon it should be emphasized, about 0.04 s (high frame rate camera); T2 - Convegno AIAS 2020 CY - Online meeting DA - 02.09.2020 KW - Additive Manufacturing KW - Laser powderbed fusion KW - Pores KW - Thermography PY - 2020 AN - OPUS4-51922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Comparison of NIR and SWIR thermography for defect detection in laser powder bed fusion N2 - Since laser powder bed fusion (PBF-LB/M) is prone to the formation of defects during the building process, a fundamental requirement for widespread application is to find ways to assure safety and reliability of the additively manufactured parts. A possible solution for this problem lies in the usage of in-situ thermographic monitoring for defect detection. In this contribution we investigate possibilities and limitations of the VIS/NIR wavelength range for defect detection. A VIS/NIR camera can be based on conventional silicon-based sensors which typically have much higher spatial and temporal resolution in the same price range but are more limited in the detectable temperature range than infrared sensors designed for longer wavelengths. To investigate the influence, we compared the thermographic signatures during the creation of artificially provoked defects by local parameter variations in test specimens made of a nickel alloy (UNS N07208) for two different wavelength ranges (~980 nm and ~1600 nm). T2 - 13th CIRP Conference on Photonic Technologies - LANE 2024 CY - Fürth, Germany DA - 15.09.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Defect Detection KW - Thermography PY - 2024 AN - OPUS4-61285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, Lei A1 - Magdysyuk, Oxana V. A1 - Jiang, Fuqing A1 - Wang, Yiqiang A1 - Evans, Alexander A1 - Kabra, Saurabh A1 - Cai, Biao T1 - Mechanical performance and deformation mechanisms at cryogenic temperatures of 316L stainless steel processed by laser powder bed fusion: In situ neutron diffraction N2 - Manufacturing austenitic stainless steels (ASSs) using additive manufacturing is of great interest for cryogenic applications. Here, the mechanical and microstructural responses of a 316L ASS built by laser powder bed fusion were revealed by performing in situ neutron diffraction tensile tests at the low-temperature range (from 373 to 10 K). The stacking fault energy almost linearly decreased from 29.2 ± 3.1 mJm⁻² at 373 K to 7.5 ± 1.7 mJm⁻² at 10 K, with a slope of 0.06 mJm⁻²K⁻¹, leading to the transition of the dominant deformation mechanism from strain-induced twinning to martensite formation. As a result, excellent combinations of strength and ductility were achieved at the low-temperature range. KW - Condensed Matter Physics KW - General Materials Science KW - Mechanics of Materials KW - Metals and Alloys KW - Mechanical Engineering PY - 2022 DO - https://doi.org/10.1016/j.scriptamat.2022.114806 SN - 1359-6462 VL - 218 SP - 1 EP - 7 PB - Elsevier BV CY - Amsterdam AN - OPUS4-59317 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Favres, Georges T1 - European Metrology Network (EMN) for Advanced Manufacturing N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). By fully utilizing these KETs, advanced and sustainable economies will be created. It is considered that Metrology is a key enabler for the advancement of these KETs. EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network for Advanced Manufacturing. The EMN is made up of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The EMN aims to provide a high-level coordination of European metrology activities for the Advanced Materials and Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing and Advanced Materials (Large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider metrology community (including TCs) to provide input for the preparation of a Strategic Research Agenda (SRA) for Metrology for Advanced Manufacturing. This presentation will describe the progress in the development of the SRA by the EMN for Advanced Manufacturing. The metrology challenges identified across the various key industrial sectors, which utilise Advanced Materials and Advanced Manufacturing will be presented. The EMN for Advanced Manufacturing is supported by the project JNP 19NET01 AdvManuNet. T2 - 21st International Metrology Congress, CIM 2023 CY - Lyon (Chassieu), France DA - 07.03.2023 KW - Advanced Materials KW - EMN KW - European Metrology Network for Advanced Manufacturing, Strategic Research Agenda KW - SRA PY - 2023 AN - OPUS4-59208 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - O'Connor, Daniel A1 - Evans, Alexander A1 - Balsamo, Alessandro A1 - Favres, Georges A1 - Przyklenk, Anita A1 - Bosse, Harald A1 - Phillips, Dishi T1 - European Metrology Network (EMN) for Advanced Manufacturing ─ Development of the Strategic Research Agenda (SRA) N2 - The European Commission has identified Advanced Manufacturing and Advanced Materials as two of six Key Enabling Technologies (KETs). It is considered that Metrology is a key enabler for the advancement of these KETs. Consequently, EURAMET, the association of metrology institutes in Europe, has strengthened the role of Metrology for these KETs by enabling the creation of a European Metrology Network (EMN) for Advanced Manufacturing. The EMN is comprised of National Metrology Institutes (NMIs) and Designated Institutes (DIs) from across Europe and was formally established in October 2021. The aim of the EMN is to provide a high-level coordination of European metrology activities for the Advanced Manufacturing community. The EMN itself is organized in three sections representing the major stages of the manufacturing chain: 1) Advanced Materials, 2) Smart Manufacturing Systems, and 3) Manufactured Components & Products. The EMN for Advanced Manufacturing is engaging with stakeholders in the field of Advanced Manufacturing (large companies & SMEs, industry organisations, existing networks, and academia), as well as the wider Metrology community, including Technical Committees, to provide input for the Strategic Research Agenda (SRA) on Metrology for Advanced Manufacturing. This contribution will give an overview about the first version of the SRA prepared by the EMN for Advanced Manufacturing T2 - Euspen, 23rd International Conference & Exhibitio CY - Copenhagen, Danmark DA - 12.06.2023 KW - European Metrology Network (EMN) KW - Advanced Manufacturing KW - Metrology KW - Strategic Research Agenda (SRA) PY - 2023 SP - 363 EP - 364 AN - OPUS4-59196 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Breese, Philipp Peter A1 - Metz, Christian A1 - Altenburg, Simon T1 - In-situ monitoring for PBF-LB/M processes: Does multispectral optical tomography add value in recognizing process deviations? N2 - Laser powder bed fusion of metallic components (PBF-LB/M) is gaining acceptance in industry. However, the high costs and lengthy qualification processes required for printed components create the need for more effective in-situ monitoring and testing methods. This article proposes multispectral Optical Tomography (OT) as a new approach for monitoring the PBF-LB/M process. Compared to other methods, OT is a low-cost process monitoring method that uses long-time exposure imaging to observe the build process. However, it lacks time resolution compared to expensive thermographic sensor systems. Monochromatic OT (1C-OT) is already commercially available and observes the building process layer-wise using a single wavelength window in the NIR range. Multispectral OT (nC-OT) utilizes a similar setup but can measure multiple wavelength ranges per location simultaneously. By comparing the classical 1C-OT and nC-OT approaches, this article examines the advantages of nC-OT (two channel OT and RGB-OT) in reducing the false positive rate for process deviations and approximating maximum temperatures for a better comparison between different build processes and materials. This could ultimately reduce costs and time for part qualification. The main goal of this contribution is to assess the advantages of nC-OT compared to 1C-OT for in-situ process monitoring of PBF-LB/M. T2 - Nolamp 2023 CY - Turku, Finland DA - 22.08.2023 KW - Thermography KW - Process Monitoring KW - Additive manufacturing KW - BPF-LB/M KW - In-situ PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592498 DO - https://doi.org/10.1088/1757-899X/1296/1/012008 VL - 1296 SP - 1 EP - 11 PB - IOP Publishing CY - Bristol, UK AN - OPUS4-59249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Scheuschner, Nils A1 - Chand, Keerthana A1 - Altenburg, Simon A1 - Gerlach, G. T1 - Potentials and challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring in laser powder bed fusion N2 - Laser powder bed fusion is one of the most promising additive manufacturing techniques for printing complex-shaped metal components. However, the formation of subsurface porosity poses a significant risk to the service lifetime of the printed parts. In-situ monitoring offers the possibility to detect porosity already during manufacturing. Thereby, process feedback control or a manual process interruption to cut financial losses is enabled. Short-wave infrared thermography can monitor the thermal history of manufactured parts which is closely connected to the probability of porosity formation. Artificial intelligence methods are increasingly used for porosity prediction from the obtained large amounts of complex monitoring data. In this study, we aim to identify the potential and the challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring. Therefore, the porosity prediction task is studied in detail using an exemplary dataset from the manufacturing of two Haynes282 cuboid components. Our trained 1D convolutional neural network model shows high performance (R² score of 0.90) for the prediction of local porosity in discrete sub-volumes with dimensions of (700 x 700 x 40) μm³. It could be demonstrated that the regressor correctly predicts layer-wise porosity changes but presumably has limited capability to predict differences in local porosity. Furthermore, there is a need to study the significance of the used thermogram feature inputs to streamline the model and to adjust the monitoring hardware. Moreover, we identified multiple sources of data uncertainty resulting from the in-situ monitoring setup, the registration with the ground truth X-ray-computed tomography data and the used pre-processing workflow that might influence the model’s performance detrimentally. T2 - XXXVII. Messtechnisches Symposium 2023 CY - Freiburg, Germany DA - 27.09.2023 KW - Porosity prediction KW - Defect detection KW - Laser powder bed fusion (PBF-LB/M, L-PBF) KW - Selective laser melting KW - Thermography KW - Machine learning PY - 2023 DO - https://doi.org/10.1515/teme-2023-0062 SN - 0171-8096 SN - 2196-7113 VL - 90 SP - 85 EP - 96 PB - De Gruyter CY - Berlin AN - OPUS4-58366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Altenburg, Simon A1 - Scheuschner, Nils A1 - Breese, Philipp Peter A1 - Metz, C. A1 - Hilgenberg, Kai A1 - Maierhofer, Christiane T1 - In-situ monitoring of the Laser Powder Bed Fusion build process via bi- chromatic optical tomography N2 - As metal additive manufacturing (AM) is entering industrial serial production of safety relevant components, the need for reliable process qualification is growing continuously. Especially in strictly regulated industries, such as aviation, the use of AM is strongly dependent on ensuring consistent quality of components. Because of its numerous influencing factors, up to now, the metal AM process is not fully controllable. Today, expensive part qualification processes for each single component are common in industry. This contribution focusses on bi-chromatic optical tomography as a new approach for AM in-situ quality control. In contrast to classical optical tomography, the emitted process radiation is monitored simultaneously with two temperature calibrated cameras at two separate wavelength bands. This approach allows one to estimate the local maximum temperatures during the manufacturing process, thus increases the comparability of monitoring data of different processes. A new process information level at low investment cost is reachable, compared to, e.g., infrared thermography. T2 - LANE 2022 CY - Fürth, Germany DA - 04.08.2022 KW - Optical tomography KW - Additive Manufacturing KW - L-PBF KW - In-process monitoring PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560270 DO - https://doi.org/10.1016/j.procir.2022.08.035 SN - 2212-8271 VL - 111 SP - 340 EP - 344 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-56027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Metz, C. A1 - Altenburg, Simon T1 - In-situ defect detection via active laser thermographic testing for PBF-LB/M N2 - Great complexity characterizes Additive Manufacturing (AM) of metallic components via laser powder bed fusion (PBF-LB/M). Due to this, defects in the printed components (like cracks and pores) are still common. Monitoring methods are commercially used, but the relationship between process data and defect formation is not well understood yet. Furthermore, defects and deformations might develop with a temporal delay to the laser energy input. The component’s actual quality is consequently only determinable after the finished process. To overcome this drawback, thermographic in-situ testing is introduced. The defocused process laser is utilized for nondestructive testing performed layer by layer throughout the build process. The results of the defect detection via infrared cameras are shown for a research PBF-LB/M machine. This creates the basis for a shift from in-situ monitoring towards in-situ testing during the AM process. Defects are detected immediately inside the process chamber, and the actual component quality is determined. T2 - Lasers in Manufacturing (LiM) CY - Munich, Germany DA - 26.06.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Nondestructive testing KW - Laser thermography KW - Defect detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585060 SP - 1 EP - 10 PB - Wissenschaftliche Gesellschaft Lasertechnik und Photonik (WLT) CY - Hannover AN - OPUS4-58506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ Prüfung additiv gefertigter L-PBF-Bauteile mit aktiver Laserthermografie N2 - Die additive Fertigung von metallischen Bauteilen (Additive Manufacturing - AM; auch 3D-Druck genannt) bietet eine Vielzahl an Vorteilen gegenüber konventionellen Fertigungsmethoden. Durch den schichtweisen Auftrag und das selektive Aufschmelzen von Metallpulver im Laser Powder Bed Fusion Prozess (L-PBF) sind u.a. optimierte und flexibel anpassbare Designs und die Nutzung von neuartigen Materialien möglich. Aufgrund der Komplexität des AM-Prozesses und der Menge an Einflussfaktoren ist eine Qualitätssicherung der gefertigten Bauteile unabdingbar. Verschiedene in-situ Monitoringansätze werden bereits angewendet, jedoch findet eine dedizierte Prüfung erst im Nachgang der Fertigung ex-situ statt. Der Grund dafür ist, dass die Entstehung von geometrischen Abweichungen und Defekten auch zeitversetzt zum eigentlichen Materialauftrag und damit auch zum Monitoring stattfinden kann. Die Notwendigkeit geeigneter in-situ Prüfmethoden für L-PBF, um die Erforderlichkeit einer Nacharbeitung frühzeitig festzustellen und Ausschuss zu vermeiden ist angesichts kostenintensiver Ausgangsstoffe und einer oftmals mehrstündigen bis mehrtägigen Prozessdauer besonders hoch. Daraus motiviert wird im Rahmen des Projektes ATLAMP die Möglichkeit der aktiven Laserthermografie mit Hilfe des defokussierten Fertigungslasers untersucht. Damit ist, bei vergleichsweise geringer Laserleistung, eine zerstörungsfreie Prüfung mittels Flying Spot Thermografie möglich. Diese findet jeweils anschließend an die Fertigung einer Schicht statt, womit der reale Status des Bauteils im Verlauf des AM-Prozesses geprüft wird. Als Grundlage dafür werden im Rahmen dieser Arbeit mit AM gefertigte, defektbehaftete Probekörper zunächst losgelöst vom Fertigungsprozess untersucht. Damit werden die Grundlagen für den neuartigen Ansatz der aktiven in-situ Laserthermografie im L-PBF-Prozess mittels des Fertigungslasers geschaffen. Auf diese Weise lassen sich auch zeitversetzt auftretende Defekte zerstörungsfrei im Prozessverlauf feststellen und eine aussagekräftige Qualitätssicherung des Ist-Zustands des Bauteils erreichen. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 28.09.2022 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Defekte KW - Zerstörungsfreie Prüfung KW - Aktive Laserthermografie PY - 2022 UR - https://www.dgzfp.de/Portals/thermo2022/BB178/Inhalt/18.pdf SN - 978-3-947971-27-5 AN - OPUS4-56810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Potentials and challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring in PBF-LB/M N2 - Laser powder bed fusion is one of the most promising additive manufacturing techniques for printing complex-shaped metal components. However, the formation of subsurface porosity poses a significant risk to the service lifetime of the printed parts. In-situ monitoring offers the possibility to detect porosity already during manufacturing. Thereby, process feedback control or a manual process interruption to cut financial losses is enabled. Short-wave infrared thermography can monitor the thermal history of manufactured parts which is closely connected to the probability of porosity formation. Artificial intelligence methods are increasingly used for porosity prediction from the obtained large amounts of complex monitoring data. In this study, we aim to identify the potential and the challenges of deep-learning-assisted porosity prediction based on thermographic in-situ monitoring. Therefore, the porosity prediction task is studied in detail using an exemplary dataset from the manufacturing of two Haynes282 cuboid components. Our trained 1D convolutional neural network model shows high performance (R2 score of 0.90) for the prediction of local porosity in discrete sub-volumes with dimensions of (700 x 700 x 40) μm³. It could be demonstrated that the regressor correctly predicts layer-wise porosity changes but presumably has limited capability to predict differences in local porosity. Furthermore, there is a need to study the significance of the used thermogram feature inputs to streamline the model and to adjust the monitoring hardware. Moreover, we identified multiple sources of data uncertainty resulting from the in-situ monitoring setup, the registration with the ground truth X-ray-computed tomography data and the used pre-processing workflow that might influence the model’s performance detrimentally. T2 - XXXVII. Messtechnisches Symposium 2023 CY - Freiburg im Breisgau, Germany DA - 27.09.2023 KW - Porosity prediction KW - Defect detection KW - Laser Powder Bed Fusion (PBF-LB/M, L-PBF) KW - Selective Laser Melting KW - Thermography KW - Machine Learning PY - 2023 AN - OPUS4-59192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Neue Möglichkeiten der Fehlersuche auf und unter der Oberfläche durch strukturierte Laserthermografie N2 - Das thermografische Nachweisprinzip beruht auf der Analyse von instationären Temperaturverteilungen, welche durch die Wechselwirkung eines von außen zugeführten Wärmestroms mit der inneren Geometrie des Prüfobjekts oder mit darin eingeschlossenen Inhomogenitäten verursacht werden. Eine äquivalente Beschreibung dieses wechselwirkenden Wärmestroms ist die Ausbreitung von Wärmewellen im Inneren des Prüfobjekts. Obwohl die Thermografie für die Erkennung einer Vielzahl von Inhomogenitäten und für die Prüfung verschiedenster Materialien geeignet ist, besteht die grundlegende Einschränkung in der diffusen Natur der Wärmewellen und der Notwendigkeit, ihre Wirkung nur an der Prüfobjektoberfläche radiometrisch messen zu können. Der fundamentale Nachteil von diffusen Wärmewellen gegenüber propagierenden Wellen, wie sie z. B. im Ultraschall vorkommen, ist die dadurch verursachte schnelle Verschlechterung der räumlichen Auflösung mit zunehmender Defekttiefe. Diese Verschlechterung schränkt in der Regel die Anwendbarkeit der Thermografie bei der Suche nach kleinen tiefliegenden Defekten ein. Ein vielversprechender Ansatz zur Verbesserung der räumlichen Auflösung und damit der Erkennungsempfindlichkeit und der Rekonstruktionsqualität in der thermografischen Prüfung liegt in der speziellen Formung dieser diffusen Wärmewellenfelder mittels strukturierter Laserthermografie bzw. photothermischer Anregung. Einige Beispiele sind: - Schmale rissartige Defekte unterhalb der Oberfläche können durch Überlagerung mehrerer interferierender Wärmewellenfelder mit hoher Empfindlichkeit detektiert werden, - Nahe beieinander liegende Defekte können durch mehrere Messungen mit unterschiedlichen Heizstrukturen getrennt werden, - Defekte in unterschiedlichen Tiefen können durch eine optimierte zeitliche Gestaltung der thermischen Anregungsfunktion unterschieden werden, - Schmale Risse auf der Oberfläche können durch robotergestütztes Scannen mit fokussierten Laserspots gefunden werden, - Defekte, die während der additiven Fertigung auftreten, können bereits im Bauraum und mit dem Fertigungslaser detektiert werden. Wir präsentieren die neuesten Ergebnisse dieser Technologie, die mit Hochleistungslasersystemen und modernen numerischen Methoden erzielt wurden. T2 - Thermographie-Kolloquium 2022 CY - Saarbrücken, Germany DA - 27.09.2022 KW - Thermografie KW - Laser KW - Laser-Thermografie KW - Super Resolution KW - Zerstörungsfreie Prüfung PY - 2022 AN - OPUS4-55973 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Two approaches for multi measurand in-situ monitoring of the L-PBF process – bicolor- and RGB-optical tomography N2 - Since metal additive manufacturing (AM) becomes more and more established in industry, also the cost pressure for AM components increases. One big cost factor is the quality control of the manufactured components. Reliable in-process monitoring systems are a promising route to lower scrap rates and enhance trust in the component and process quality. The focus of this contribution is the presentation and comparison of two optical tomography based multi measurand in-situ monitoring approaches for the L-PBF process: the bicolor- and the RGB-optical tomography. The classical optical tomography (OT) is one of the most common commercial in-situ monitoring techniques in industrial L-PBF machines. In the OT spatial resolved layer-images of the L-PBF process are taken from an off-axis position in one near infrared wavelength window. In addition to the explanatory powers classical OT, both here presented approaches enable the determination of the maximum surface temperature. In contrast to thermography that may also yield maximum temperature information, the needed equipment is significantly cheaper and offers a higher spatial resolution. Both approaches are implemented at a new in-house developed L-PBF system (Sensor-based additive manufacturing machine - SAMMIE). SAMMIE is specifically designed for the development and characterization of in-situ monitoring systems and is introduced as well. T2 - ICAM2022 CY - Orlando, FL, USA DA - 31.10.2022 KW - Additive Manufacturing KW - L-PBF KW - In-process monitoring KW - Optical tomography PY - 2022 AN - OPUS4-56594 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ defect detection for laser powder bed fusion with active laser thermography N2 - Defects are still common in metal components built with Additive Manufacturing (AM). Process monitoring methods for laser powder bed fusion (PBF-LB/M) are used in industry, but relationships between monitoring data and defect formation are not fully understood yet. Additionally, defects and deformations may develop with a time delay to the laser energy input. Thus, currently, the component quality is only determinable after the finished process. Here, active laser thermography, a non-destructive testing method, is adapted to PBF-LB/M, using the defocused process laser as heat source. The testing can be performed layer by layer throughout the manufacturing process. The results of the defect detection using infrared cameras are presented for a custom research PBF-LB/M machine. Our work enables a shift from post-process testing of components towards in-situ testing during the AM process. The actual component quality is evaluated in the process chamber and defects can be detected between layers. T2 - 2023 Annual International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - Additive Manufacturing KW - Additive Fertigung KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Flying Spot Laser Thermography PY - 2023 AN - OPUS4-58137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - In-situ defect detection via active laser thermographic testing for PBF-LB/M N2 - Great complexity characterizes Additive Manufacturing (AM) of metallic components via laser powder bed fusion (PBF-LB/M). Due to this, defects in the printed components (like cracks and pores) are still common. Monitoring methods are commercially used, but the relationship between process data and defect formation is not well understood yet. Furthermore, defects and deformations might develop with a temporal delay to the laser energy input. The component’s actual quality is consequently only determinable after the finished process. To overcome this drawback, thermographic in-situ testing is introduced. The defocused process laser is utilized for nondestructive testing performed layer by layer throughout the build process. The results of the defect detection via infrared cameras are shown for a research PBF-LB/M machine. This creates the basis for a shift from in-situ monitoring towards in-situ testing during the AM process. Defects are detected immediately inside the process chamber, and the actual component quality is determined. T2 - Lasers in Manufacturing (LiM) CY - Munich, Germany DA - 26.06.2023 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Defect Detection KW - Flying Spot Laser Thermography PY - 2023 AN - OPUS4-57922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Becker, Tina A1 - Stark, T. A1 - Arduini, M. A1 - Manara, J. A1 - Altenburg, Simon T1 - Knowing the spectral directional emissivity of 316L and AlSi10Mg PBF-LB/M surfaces: Gamechanger for quantitative in situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS= 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive manufacturing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601471 DO - https://doi.org/10.1007/s40964-024-00665-2 SN - 2363-9520 SP - 1 EP - 10 PB - Springer CY - Cham, Switzerland AN - OPUS4-60147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Hyperspektrale Thermografie im metallischen Laser-Pulverbettschweißen (PBF-LB/M): Grundlagen für eine in-situ Realtemperatur-Bestimmung N2 - Die additive Fertigung (Additive Manufacturing AM, auch als 3D Druck bekannt) von Metallen nimmt einen stetig wachsenden Stellenwert in industriellen Anwendungen ein. Gründe dafür sind u.a. die Möglichkeit der Umsetzung komplexer Bauteildesigns und die Nutzung neuartiger Werkstoffe. Damit hebt sich AM von konventionellen Fertigungsmethoden wie der subtraktiven Fertigung (Drehen, Fräsen, etc.) ab. Das für Metalle am weitesten verbreitete AM-Verfahren ist das Laser-Pulverbettschweißen (Laser Powder Bed Fusion PBF-LB/M, auch als Selective Laser Melting SLM bekannt). Es besitzt aktuell den höchsten Industrialisierungsgrad und die größte Anzahl an eingesetzten Maschinen. Bei PBF-LB/M liegt der metallische Ausgangswerkstoff unter Inertgasatmosphäre innerhalb einer Prozesskammer in einem Bett als Pulver vor und ein Laser schmilzt dieses lokal auf. Durch wiederholtes Auftragen einer neuen Pulverschicht und anschließendes selektives Schmelzen mit Hilfe des Lasers findet der lagenweise Aufbau eines Bauteils statt. Die dabei auftretenden lokalen Temperaturverteilungen bestimmen sowohl die Eigenschaften des gefertigten Bauteils als auch das mögliche Auftreten von Defekten wie Poren oder Risse. Durch diese Relevanz der thermischen Historie wäre die Aufzeichnung der auftretenden Realtemperaturen in zeitlicher und räumlicher Abhängigkeit optimal. Mit quantitativen Werten wären Vergleichbarkeit und Wiederholbarkeit des AM-Prozesses gegeben, was sich auch positiv auf Qualität und Sicherheit des gefertigten Bauteils auswirkt. Außerdem wäre ein Beitrag zur Validierung von Simulationen sowie zur Gewinnung eines tieferen Verständnisses des Fertigungsprozesses gegeben. Jedoch findet aktuell lediglich ein qualitatives Monitoring statt (bspw. mittels Überwachung des Schweißbades durch eine Photodiode) und sicherheitsrelevante Bauteile müssen zeit- und kostenaufwändig im Nachgang ex-situ geprüft werden. Grund dafür sind auch die herausfordernden Bedingungen des PBF-LB/M-Prozesses mit hohen Scangeschwindigkeiten bei geringem Durchmesser des Laserspots. Des Weiteren erschweren die auftretenden Emissionsgradänderungen mit hoher Dynamik (zeitlich, räumlich) und den gegebenen Abhängigkeiten (temperatur-/wellenlängenabhängig) eine berührungslose Temperaturbestimmung basierend auf emittierter Infrarotstrahlung deutlich. Klassische Thermografie bietet zwar sehr gute qualitative Einblicke, ist dabei jedoch ohne eine aufwändige Temperaturkalibrierung inklusive Bildsegmentierung und Zuweisung von vorher ermittelten Emissionsgraden für eine verlässliche Bestimmung der Realtemperatur nicht ausreichend. Aus diesem Grund wird in dieser Veröffentlichung der Ansatz der hyperspektralen Thermografie für den PBF-LB/M Prozess vorgestellt: Die emittierte Infrarotstrahlung wird gleichzeitig bei einer Vielzahl von benachbarten Wellenlängenbereichen gemessen. Dies wird in dieser Untersuchung mittels einer selbst zusammengestellten hyperspektralen Linienkamera, die im kurzwelligen Infrarotbereich arbeitet, realisiert. Hierbei wird die thermische Strahlung einer Linie auf dem Messobjekt spektral aufgespalten und detektiert, sodass die spektrale spezifische Ausstrahlung entlang dieser Linie vermessen werden kann. Bewegt sich das Schmelzbad des PBF-LB/M Prozesses bei ausreichender Bildfrequenz durch diese Linie, ist eine räumliche Rekonstruktion eines effektiven Schmelzbades möglich. Ein Ansatz, um aus diesen hyperspektralen Daten die gesuchten Emissionsgrade sowie die Realtemperatur zu ermitteln, sind Methoden der Temperatur-Emissionsgrad-Separation (TES). Ein Hauptproblem besteht darin, dass n spektrale Messungen verfügbar sind, jedoch n+1 Kenngrößen für jeden Bildpixel gesucht werden (n Emissionsgrade + eine Temperatur). TES-Methoden liefern die Möglichkeit, dieses mathematisch unterbestimmte Problem verlässlich und nachvollziehbar zu approximieren, indem der spektrale Emissionsgrad mit wenigen Freiheitsgraden analytisch parametriert wird. Mit Hilfe dieses Ansatzes werden Setup und Methoden an SAMMIE (Sensor-based Additive Manufacturing Machine), einer Forschungsmaschine für PBF-LB/M, angewendet. Erste Ergebnisse unter AM-Prozessbedingungen werden gezeigt, welche die Grundlage für die Bestimmung von Realtemperaturen im PBF-LB/M-Prozess bilden. Dies leistet einen wichtigen Beitrag zur verbesserten Vergleichbarkeit und Wiederholbarkeit der Fertigung, zur Validierung von Simulationen sowie zum Verständnis des Prozesses selbst. Das unterstützt langfristig dabei das Vertrauen in die Sicherheit von AM-Produkten zu stärken. T2 - TEMPERATUR 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Schmelzbadtemperatur KW - Hyperspectral Imaging KW - Emissionsgrad KW - Quantitative Temperatur PY - 2024 AN - OPUS4-60753 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE – PBF-LB/M Research System for the Development of in-situ Monitoring methods N2 - The additive manufacturing of metals has now reached a level of maturity that enables its use in many branches of industry or brings it within reach. The main advantages are the ability to produce complex components that cannot be produced conventionally or only at great expense, as well as in the production of highly individualized components in small quantities. However, the additive manufacturing process is highly complex and prone to errors. In order to guarantee the quality control required particularly for safety-relevant components, complex downstream nondestructive testing NDT of the individual components is currently necessary. In-situ process monitoring and testing could offer alternatives, but these have not yet reached a sufficient level of functionality. Industrial production facilities offer little or no flexibility and accessibility to enable extensive investigations in this area. For this reason, we developed a system for the powder bed fusion process of metals (PBF-LB/M) called SAMMIE. It offers a completely open system architecture with full control over the process and flexible access to the build chamber, e.g., optically both on-axis and off-axis to the production laser. In this contribution, we present the system and show first experimental results of in-situ monitoring and testing, e.g., high-resolution thermographic melt pool monitoring, multispectral optical tomography, and high-speed videos of the process. SAMMIE enables us to conduct fundamental investigations that will help to further develop in-situ process monitoring and testing, gain new insights into the process, and improve its safety and reliability. T2 - 48th MPA-Seminar CY - Stuttgart, Germany DA - 08.10.2024 KW - PBF-LB/M KW - In situ monitoring KW - Custom machine KW - Additive Manufacturing KW - Process monitoring PY - 2024 AN - OPUS4-61350 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - PBF-LB/M: Prozess Monitoring mittels Multispektraler OT N2 - Die metallische additive Fertigung hat in den letzten Jahren in der industriellen Fertigung zunehmend an Bedeutung gewonnen. Hierbei dominiert das Laser-Pulverbettschweißen von Metallen (PBF/LB-M) die Fertigung von kleinformatigen Bauteilen mit hoher Oberflächengüte. Die anspruchsvolle und kostspielige Qualitätssicherung stellt aber weiterhin ein Hindernis für eine breitere und kostengünstigere Anwendung der additiven Fertigung dar. Dies resultiert teilweise aus fehlenden zuverlässigen In-situ-Monitoringsystemen. Belastbarere Prozessüberwachungsdaten würden eine oft erforderliche teure nachgelagerte Prüfung mittels Computertomografie entbehrlich machen. Die Aufzeichnung der thermischen Signaturen des Aufbauprozess mittels Thermografie-Kameras zeigen hier vielversprechende Ergebnisse. Eine Korrelation zu auftretender Porosität, Delaminationen und Deformationen scheinen möglich. Die geringe räumliche Auflösung und die hohen Anschaffungskosten für thermografische Kamerasysteme stehen jedoch einer größeren industriellen Nutzung im Wege. Ein bereits industriell angewendeter Ansatz zur in-Situ Überwachung des PBF-LB/M Prozesses ist die Optische Tomografie (OT). Hierbei wird die emittierte Prozessstrahlung jeder Bauteilschicht mittels einer hochauflösenden günstigen Kamera für den sichtbaren Wellenlängenbereich in einer Langzeitbelichtung dokumentiert. Die zeitliche Information der emittierten Strahlung geht hierbei verloren. Der gesamte Bauprozess kann jedoch in einem vergleichsweise kleinen Datensatz dokumentiert werden (ein Bild pro Schicht). Eine direkte Korrelation zu auftretenden Defekten gestaltet sich aufgrund der reduzierten thermischen Informationsdichte jedoch schwierig. In diesem Beitrag soll deshalb das Prinzip der Multispektralen Optischen Tomografie (MOT) vorgestellt und erste Messergebnisse an der Forschungsanlage SAMMIE diskutiert werden. Bei der MOT handelt es sich um eine Übertragung des Prinzips der Quotientenpyrometrie auf das etablierte Verfahren der Optischen Tomografie. Die auftretende Prozessstrahlung wird in mehreren Wellenlängenbereichen ortsaufgelöst über die gesamte Bauplattform erfasst und zeitlich in einer Langzeitbelichtung integriert. Hierbei kommen günstige Kamerasysteme für den sichtbaren Wellenlängenbereich zum Einsatz. Das erfasste Signal I jedes Bildpixels für jeden separat erfassten Wellenlängenbereich kann als Maß für das zeitliche Integral der spezifischen Ausstrahlung M des Schmelzbades in diesem Wellenlängenbereich gesehen werden. Nach dem Stefan-Boltzmann-Gesetz hängt die abgestrahlte thermische Leistung P eines idealen Schwarzen Körpers in der vierten Potenz von dessen absoluten Temperatur T ab. Wird nur, wie z.B. bei der klassischen OT angewendet, der nahinfrarote Wellenlängenbereich betrachtet, lässt sich mit dem Planck’schen Strahlungsgesetz sogar eine Proportionalität zur siebten Potenz der Temperatur zeigen. Deshalb liegt ein starker Einfluss der maximal auftretenden Oberflächentemperatur Tmax auf das erfasste Messsignal vor. Das erfasste Signal I wird aber auch durch die spektrale Transmission τ der verwendeten optischen Komponenten des Kamera-Setups, z.B. Filter und Objektive, durch die spektrale Sensitivität S der verwendeten Kamera-Sensoren und den nur sehr schwer zu bestimmenden Emissionsgrad ε der emittierenden (flüssigen) Oberfläche beeinflusst. In einer ersten Näherung wird das Schmelzbad hier als Graukörper, also ein Körper mit wellenlängenunabhängigem Emissionsgrad ε, betrachtet. Basierend auf dieser Annahme und vermessenen optischen Eigenschaften des verwendeten Systems ist es möglich, eine erste Schätzung der maximalen Oberflächentemperatur Tmax vorzunehmen, selbst ohne genaue Kenntnis des tatsächlichen Emissionsgrades ε. Dies wird durch die Anwendung des Planck‘schen Strahlungsgesetzes und die Quotienten Bildung aus den einzelnen erfassten Signalen I ermöglicht. Auch bei diesem Verfahren geht die zeitliche Information einer Schicht, also das Aufwärm- und Abkühlverhalten des Schmelzbades, verloren. Zudem sind die Messergebnisse in Hinblick auf tatsächlich gemessene „maximal auftretende Oberflächentemperatur“ mit gebotener Zurückhaltung zu interpretieren. Trotzdem konnten erste Ergebnisse bereits zeigen, dass die MOT-Daten auch in Bereichen mit Doppelbelichtungen (das teilweise notwendige mehrfache Scannen eines Bereiches mittels des Fertigungslasers) im Gegensatz zur klassischen OT erwartbare Maximaltemperaturen liefern. Abbildung 1 zeigt das erfasste Messergebnis für drei aufeinanderfolgende Schichten eines Bauteils einmal mit MOT (links) und einmal mit einfacher OT (rechts). Deutlich zu erkennen ist das durch die doppelte Belichtung hohe Signal bei der OT. Die Daten der MOT zeigen hier keine erhöhten Werte. Um die ermittelten Temperaturwerte mittels MOT besser einordnen zu können, sind u.a. vergleichende Messungen an Referenzmaterialien geplant. Um die Auswertung der gemessenen Daten zu verbessern, wird zudem der Zeitverlauf des Abkühlens und Aufheizens des Schmelzbades sowie die Einflüsse von Prozessbeiprodukten wie Schmauch und Spritzer näher untersucht. Auch werden Messungen zum Emissionsgrad ε an additiv gefertigten Proben und Metallschmelzen vorgenommen. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Optische Tomografie KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60235 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Prozessüberwachung mittels Thermografie im Laser-Pulverbettschweißen zur Vorhersage von Fehlstellen im Bauteilvolumen N2 - Metallbasierte additive Fertigungsverfahren werden zunehmend industriell zur Anfertigung von komplex geformten Komponenten eingesetzt. In diesem Zusammenhang ist das Laser-Pulverbettschweißen von Metall (PBF-LB/M) ist ein weitläufig genutztes Verfahren. Im PBF-LB/M-Prozess werden lagenweise aufgetragene Metallpulverschichten selektiv mittels eines Lasers aufgeschmolzen. Die Entstehung von internen Fehlstellen (bspw. Porosität, Lunker oder Risse) während des Fertigungsvorgangs stellt ein ernstzunehmendes Risiko für die Bauteilsicherheit und somit für die weitere industrielle Etablierung des Verfahrens dar. Die Entstehung von Fehlstellen hängt eng mit lokalen Änderungen der thermischen Historie des Bauteils zusammen. Mit Hilfe von thermografischen Kameras zur Prozessüberwachung kann die thermische Historie bereits während der Fertigung erfasst werden. Damit eröffnet sich die Möglichkeit, die Entstehung von Fehlstellen anhand der thermografischen Daten vorherzusagen und somit potenziell Kosten für eine nachgelagerte Qualitätssicherung einzusparen. In diesem Beitrag soll die Modellierung der Fehlstellenvorhersage anhand thermografischer Prozessdaten diskutiert werden. Hierbei liegt ein Schwerpunkt auf der Fragestellung, mit welcher Genauigkeit unterschiedliche Formen von Fehlstellen, im speziellen Anbindungsfehler und Keyhole-Porosität, auf lokaler Bauteilebene vorhergesagt werden können. Weiterhin werden verschiedenen Modelltypen aus dem Bereich des Maschinellen Lernens auf ihre Eignung für die Fehlstellenvorhersage verglichen. Ein weiterer zentraler Aspekt in diesem Zusammenhang ist die Untersuchung der Eingangsdaten des Modells auf ihre Relevanz für das Vorhersageergebnis. Als Datengrundlage für die durchgeführten Untersuchungen dienen die Fertigungsprozesse von zwei identischen Haynes-282-Bauteilen (Nickel-Basislegierung), welche mit Hilfe einer im kurzwelligen Infrarotbereich arbeitenden Thermografiekamera überwacht wurden. Das Bauteildesign umfasste lokale Bereiche, in denen mit Hilfe einer Parametervariation die Entstehung von Fehlstellen forciert wurde. Um die Position und Größe der entstandenen Defekte zu quantifizieren, wurden beide Bauteile nach erfolgter Fertigung mittels Computertomografie (CT) geprüft. Im Rahmen der Datenvorbereitung für die Modellierung erfolgte eine Reduzierung der erhobenen Thermogramme zu physikalisch-interpretierbaren Merkmalen (bspw. Schmelzbadfläche oder Zeit-über-Schwellwert). Weiterhin erfolgte eine Registrierung der thermografischen Daten mit den Fehlstellen-Referenzdaten der CT, um eine exakte örtliche Überlagerung von thermischer Information und lokalem Fehlstellenbild zu erzielen. Zur Ermöglichung einer lokalen Fehlstellenvorhersage wurden die thermografischen Daten schichtweise in kleinteiligen Volumina angeordnet, welche als Eingangsgröße für die genutzten ML-Algorithmen dienten. Die Ergebnisse der Untersuchungen zeigen, dass sich die Porosität auf Bauteilschichtebene mit einer hohen Genauigkeit vorhersagen lässt. Eine Vorhersage der Porosität auf lokaler Bauteilebene erweist sich noch als herausfordernd. Die erprobten ML-Algorithmen zeigen vergleichbare Ergebnisse, obwohl ihnen unterschiedliche Modellierungsannahmen zugrunde liegen und sie variierende Komplexität aufweisen. Mit Hilfe der erzielten Erkenntnisse eröffnet sich die Möglichkeit, Rückschlüsse auf die gewählte Prozessüberwachungshardware und Datenvorverarbeitung zu ziehen und somit langfristig die Leistungsfähigkeit von Modellen zur Fehlstellenvorhersage zu verbessern. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Laser-Pulverbettschweißen KW - Porositätsvorhersage KW - Qualitätsüberwachung KW - Thermografie KW - Machine Learning PY - 2024 AN - OPUS4-60267 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE: Eigenbau-Anlage für Metall-AM zur Sensorentwicklung und Qualifizierung N2 - Im additiven Fertigungsprozess Laser-Pulverbettschweißen wird Metallpulver lagenweise mittels eines Lasers aufgeschmolzen, um Bauteile zu generieren. Hierbei werden die Eigenschaften der Bauteile zu einem großen Teil durch die im Verlauf des Prozesses vorliegenden Temperaturen bestimmt. Dies beinhaltet unter anderem Materialeigenschaften wie Mikrostruktur, Härte, thermische und elektrische Leitfähigkeiten sowie die Ausbildung von Defekten wie z.B. Anbindungsfehler, Keyhole-Porosität (Gaseinschlüsse) oder auch die Ausbildung von Rissen. Zur Überwachung bzw. Vorhersage dieser Eigenschaften sowie zum Abgleich von Simulationen ist eine orts- und zeitaufgelöste Messung der Temperaturverteilung im Prozess daher von herausragender Bedeutung. In der Industrie kommen optische Verfahren, die auf der Messung der thermischen Strahlung basieren, regelmäßig zum Einsatz. Allerdings dienen diese bislang nur der statistischen Auswertung und der Identifikation von Abweichungen vom Normalprozess. Der quantitativen Auswertung zur Temperaturbestimmung stehen aktuell noch eine Vielzahl von Herausforderungen entgegen. Einerseits stellt der Prozess an sich hohe Anforderungen an die Datenerfassung und -auswertung: der Emissionsgrad verändert sich dynamisch im Prozess und lokale Schmauchbildung sorgt für potenzielle Absorption oder Streuung der thermischen Strahlung oder auch des Fertigungslasers. Weiterhin stellt der hochdynamische Prozess hohe Anforderungen an Orts- und Zeitauflösung der eingesetzten Sensorik (z.B. Kameratechnik). Andererseits erschweren an üblichen kommerziell erhältlichen Fertigungsanlagen praktische Hindernisse wie eine eingeschränkte optische Zugänglichkeit und der fehlende Zugriff auf die Anlagensteuerung sowie fehlende Möglichkeiten der Synchronisation der Messtechnik mit dem Prozess eine eingehende Untersuchung dieser Effekte. Um letztere Hindernisse zu umgehen, wurde an der BAM die Forschungsanlage SAMMIE (sensor-based additive manufacturing machine) entwickelt. Einerseits bietet das System alle Möglichkeiten, die auch übliche kommerzielle Systeme bieten. Dies beinhaltet die Fertigung ganzer Bauteile (maximale Größe ca. 65mm x 45 mm x 30 mm) und den Einsatz einer Inertgasatmosphäre inkl. gefiltertem Schutzgasstrom. Andererseits bietet es aber auch einen besonders kompakten Bauraum, um die Sensorik möglichst nah an den Prozess führen zu können, sechs optische Fenster zur Prozessbeobachtung aus unterschiedlichen Winkeln und die Möglichkeit der Prozessbeobachtung koaxial zum Fertigungslaser. Des Weiteren besteht eine einfache Austauschbarkeit aller Fenster, Spiegel und Strahlteiler, um den gesamten optischen Pfad der aktuellen Messaufgabe flexibel anzupassen. Die komplette Anlagensteuerung ist eine Eigenentwicklung und bietet daher auch völlige Anpassbarkeit. Eine synchrone und frei konfigurierbare Triggerung diverser Sensoriken und synchrone Datenerfassung bieten maximale Kontrolle über die Sensorsteuerung. Dieser Beitrag gibt einen Überblick über die Fertigungsanlage SAMMIE. Wissenschaftliche Ergebnisse sowie laufende Arbeiten an der Anlage werden in weiteren Beiträgen vorgestellt. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Anlage KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60234 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Machine Learning based defect detection in Laser Powder Bed Fusion utilizing thermographic feature data N2 - The formation of irregularities such as keyhole porosity pose a major challenge to the manufacturing of metal parts by laser powder bed fusion (PBF-LB/M). In-situ thermography as a process monitoring technique shows promising potential in this manner since it is able to extract the thermal history of the part which is closely related to the formation of irregularities. In this study, we investigate the utilization of machine learning algorithms to detect keyhole porosity on the base of thermographic features. Here, as a referential technique, x-ray micro computed tomography is utilized to determine the part's porosity. An enhanced preprocessing workflow inspired by the physics of the keyhole irregularity formation is presented in combination with a customized model architecture. Furthermore, experiments were performed to clarify the role of important parameters of the preprocessing workflow for the task of defect detection . Based on the results, future demands on irregularity prediction in PBF-LB/M are derived. T2 - International Conference on NDE 4.0 CY - Berlin, Germany DA - 24.10.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-56332 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Becker, Tina T1 - Emissivity – Gamechanger for quantitative in-situ monitoring N2 - For a deep process understanding of the laser powder bed fusion process (PBF-LB/M), recording of the occurring surface temperatures is of utmost interest and would help to pave the way for reliable process monitoring and quality assurance. A notable number of approaches for in-process monitoring of the PBF-LB/M process focus on the monitoring of thermal process signatures. However, due to the elaborate calibration effort and the lack of knowledge about the occurring spectral directional emissivity, only a few approaches attempt to measure real temperatures. In this study, to gain initial insights into occurring in the PBF-LB/M process, measurements on PBF-LB/M specimens and metal powder specimens were performed for higher temperatures up to T = 1290 °C by means of the emissivity measurement apparatus (EMMA) of the Center for Applied Energy Research (CAE, Wuerzburg, Germany). Also, measurements at ambient temperatures were performed with a suitable measurement setup. Two different materials—stainless steel 316L and aluminum AlSi10Mg—were examined. The investigated wavelength λ ranges from the visible range (λ-VIS = 0.40–0.75 µm) up to the infrared, λ = 20 µm. The influence of the following factors were investigated: azimuth angle φ, specimen temperature TS, surface texture as for PBF-LB/M surfaces with different scan angles α, and powder surfaces with different layer thicknesses t. T2 - Rapid.Tech 3D 2024 CY - Erfurt, Germany DA - 14.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Emissivity KW - Additive Manufacturing PY - 2024 AN - OPUS4-60148 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - In-situ Temperaturbestimmung im LPA Prozess mittels multispektraler Thermografie N2 - Mit der zunehmenden Relevanz der additiven Fertigung in Fertigungsbereiche mit hohen Anforderungen an Bauteilqualität, wird eine gute Prozessüberwachung unausweichlich. Eine Methode, die bereits gute Korrelation mit Bauteilfehlern gezeigt hat, ist die Temperaturüberwachung mithilfe von thermografischen Methoden. Allerdings unterliegt die Bestimmung der Realtemperaturen vielen unterschiedlichen Problemen. Ein Ansatz mit den Herausforderungen umzugehen, stellt der multispektrale Ansatz dar, der im Projekt QT-LPA untersucht und hier vorgestellt wird. T2 - Temperatur 2024 CY - Berlin, Germany DA - 05.06.2024 KW - Additive Fertigung KW - Multispektral Thermografie KW - LPA PY - 2024 AN - OPUS4-60921 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Breese, Philipp Peter A1 - Altenburg, Simon T1 - Absolute temperature determination in laser powder bed fusion (PBF-LB/M) via hyperspectral thermography N2 - Temperature is a key characteristic in laser powder bed fusion of metals (PBF-LB/M). As a quantitative physical property, the temperature can determine the actual process quality independently from the nominal process parameters. Thus, establishing a process evaluation on temperatures rather than the comparison of process conditions is expected to be more effective. However, quantitative in situ temperature measurements with classical thermographic methods are virtually impossible. The reason is that the required emissivity value changes drastically throughout the process. Additionally, large temperature ranges along with the highly dynamic nature of the PBF-LB/M process make temperature measurements difficult. Based on this challenge, this work presents a method for hyperspectral temperature determination. The spectral exitance (in W/m2⋅nm) was measured in situ at many adjacent wavelengths in the short-wave infrared (SWIR). This enabled a local temperature determination via Planck’s law in combination with a spectral emissivity function. The temperature field of the melt pool crossing the 1D measurement line was reconstructed from the information, gathered at nearly 20 kHz sampling rate. The reconstructed melt pool had a spatial resolution of 17 µm by 40 µm, and temperatures between 2700 and 1300 K were observable. Comparison of the 316L stainless steel solidification temperature and the observed solidification plateau in the gathered thermal data revealed a relative error of less than 6% in the absolute temperature measurement. These initial results of hyperspectral temperature determination in PBF-LB/M show the potential in the method. It allows for physically founded process evaluation, and the prospects for tuning and validation of numerical simulations are highly promising. KW - Additive Manufacturing KW - Infrared Thermography KW - In-situ Monitoring KW - Quantitative Temperature Measurement KW - Emissivity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631977 DO - https://doi.org/10.1007/s40964-025-01148-8 SN - 2363-9512 SP - 1 EP - 10 PB - Springer Science and Business Media LLC AN - OPUS4-63197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter A1 - Becker, Tina A1 - Oster, Simon A1 - Metz, C. A1 - Altenburg, Simon T1 - In-situ defect detection for laser powder bed fusion with active laser thermography N2 - Defects are still common in metal components built with Additive Manufacturing (AM). Process monitoring methods for laser powder bed fusion (PBF-LB/M) are used in industry, but relationships between monitoring data and defect formation are not fully understood yet. Additionally, defects and deformations may develop with a time delay to the laser energy input. Thus, currently, the component quality is only determinable after the finished process. Here, active laser thermography, a nondestructive testing method, is adapted to PBF-LB/M, using the defocused process laser as heat source. The testing can be performed layer by layer throughout the manufacturing process. We study our proposed testing method along experiments carried out on a custom research PBF-LB/M machine using infrared (IR) cameras. Our work enables a shift from post-process testing of components towards in-situ testing during the AM process. The actual component quality is evaluated in the process chamber and defects can be detected between layers. T2 - 2023 International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Nondestructive Testing KW - Thermography KW - Defect Detection PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-606288 DO - https://doi.org/10.26153/tsw/51096 SP - 1978 EP - 1989 PB - University of Texas at Austin CY - Austin, TX, USA AN - OPUS4-60628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - A comparison of machine learning approaches for porosity prediction in PBF-LB/M based on thermography N2 - Metal-based additive manufacturing processes are increasingly used in industry to produce complex-shaped components. In this regard, the laser-based Powder Bed Fusion process (PBF-LB/M) is one of the key technologies due to its capability to produce components in high spatial accuracy. The formation of porosity during manufacturing poses a serious risk to the safety of the printed parts. For quality assessment, in-situ monitoring technologies such as thermography can be used to capture the thermal history during production. It was shown that discontinuities within the thermal history can be correlated with the probability of porosity or defect formation. In this context, Machine Learning (ML) algorithms have achieved promising results for the task of porosity prediction based on thermographic in-situ monitoring data. One important technique is the use of thermogram features for porosity prediction that are extracted from the raw data (e.g., features related to the melt pool geometry or spatter generation). However, the reduction from large thermogram data to discrete features holds the risk of losing potentially important thermal information and, thereby, introducing bias in the model. Therefore, we present a raw data-based deep learning approach that uses thermographic image sequences for the prediction of local porosity. The model takes advantage of the self-attention mechanism that considers not only the thermogram information but also its positional context within the sequence. The model is used to predict porosity in the form of a many-to-one regression. It is trained and tested on a dataset retrieved from the manufacturing of HAYNES282 cuboid specimens. The model results are compared against state-of-the-art thermogram feature-based ML models and artificial neural networks. The raw data model outperforms its feature-based counterparts in terms of prediction scores and, therefore, seems to make better use of the information available in the thermogram data. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Machine learning KW - Porosity prediction PY - 2024 AN - OPUS4-62472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - SAMMIE - Research PBF-LB/M system for the development of in-situ monitoring methods N2 - By allowing economic on-demand manufacturing of highly customized and complex workpieces, metal based additive manufacturing (AM) has the prospect to revolutionize many industrial areas. Since AM is prone to the formation of defects during the building process, a fundamental requirement for AM is to find ways to assure the safety and reliability of the additively manufactured parts to become applicable in most fields. A possible solution for this problem lies in the deployment of various in-situ monitoring techniques. However, only a few of these techniques are commercially available and are not researched to an extent that allows to guarantee the adherence to strict quality and safety standards. Since commercial AM machines are not designed for research applications, they provide only limited access to the build chamber during the process and little control over the exact timing and parameters of the process. Therefore, for our research at BAM, we built a laser powder bed fusion system (PBF-LB/M), called “Sensor-based Additive Manufacturing MachInE” (SAMMIE). It provides a fully open system architecture with flexible accesses to the build camber and full control of the complete process. In this contribution, we show first results using thermographic cameras and optical tomography. The flexibility of SAMMIE allows us to use the multiple cameras either fixed relatively to the build plate or coaxially to the process laser. T2 - 20th World Conference on Non-Destructive Testing (WCNDT) CY - Incheon, South Korea DA - 27.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Custom machine KW - Additive Manufacturing KW - Thermography PY - 2024 AN - OPUS4-62471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - SAMMIE – Forschungssystem für die additive Fertigung von Metallen (PBF-LB/M) zur Entwicklung von In-situ-Überwachungs- und -prüfmethoden N2 - Die additive Fertigung von Metallen hat inzwischen einen Reifegrad erreicht, der einen Einsatz in vielen Industriezweigen ermöglicht oder in greifbare Nähe rückt. Die Vorteile liegen vor allem in der Möglichkeit der Fertigung komplexer Bauteile, die sich konventionell nicht oder nur sehr aufwändig produzieren lassen, sowie in der Fertigung von hochindividualisierten Bauteilen in kleinen Stückzahlen. Allerdings ist der additive Fertigungsprozess hoch komplex und fehleranfällig. Um eine insbesondere für sicherheitsrelevante Bauteile notwendige Qualitätskontrolle zu gewährleisten, ist aktuell aufwändige nachgelagerte ZfP der einzelnen Bauteile notwendig. Alternativen könnten die In-situ-Prozessüberwachung und -prüfung bieten, die aktuell aber noch keinen ausreichenden Entwicklungsstand erreicht haben. Industrielle Fertigungsanlagen bieten keine oder nur geringe Flexibilität und Zugänglichkeit, um umfangreiche Untersuchungen auf diesem Gebiet zu ermöglichen. Daher haben wir an der BAM ein System für den Prozess des selektiven Laserschmelzens (PBF-LB/M) entwickelt, genannt SAMMIE. Es bietet eine komplett offene Systemarchitektur mit voller Kontrolle über den Prozess und flexiblem Zugang zur Baukammer, z.B. optisch sowohl direkt als auch koaxial zum Fertigungslaser. In diesem Beitrag stellen wir das System vor und zeigen erste experimentelle Ergebnisse der In-situ-Überwachung und -prüfung: Thermografische Schmelzbadüberwachung, optische Tomografie und In-situ-Laserthermografie. SAMMIE ermöglicht uns grundlegende Untersuchungen, die helfen werden, die In-situ-Prozessüberwachung und -prüfung weiterzuentwickeln, neue Erkenntnisse über die additive Fertigung zu gewinnen und die Sicherheit und Zuverlässigkeit des Prozesses zu verbessern. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - PBF-LB/M KW - In situ monitoring KW - Anlage KW - Additive Fertigung KW - Prozessüberwachung KW - Additive Manufacturing PY - 2024 AN - OPUS4-60149 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pelkner, Matthias A1 - Altenburg, Simon T1 - Sicher gedruckt N2 - Sicherheitsrelevante Bauteile werden mittlerweile auch mit Hilfe der additiven Fertigung gedruckt. Allerdings ist die Qualifizierung aufgrund fehlender Überwachungssysteme weiterhin nicht vollständig und zufriedenstellend gelöst. Aus diesem Grund entwickelt die BAM Methoden und Prüfsystemen, die zur Onlineüberwachung des additiven Herstellungsprozesses eingesetzt werden. Der Artikel stellt die aktuellen Aktivitäten der BAM im Bereich der Thermografie und Wirbelstromprüfung für den PBF/LB-M-Prozess vor. KW - Prozessüberwachung KW - Wirbelstromprüfung KW - Thermografie KW - GMR/TMR KW - PBF/LB-M PY - 2024 UR - https://www.konstruktion-entwicklung.de/bessere-prozessueberwachung-fuer-sicherheitsrelevante-teile UR - https://epaper.konstruktion-entwicklung.de/html5/DsTHKgm3cs/CMx70AIEQLMwE/1 VL - 5 IS - 2 SP - 14 EP - 17 PB - Schlütersche Fachmedien GmbH CY - Hannover AN - OPUS4-61781 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Breese, Philipp Peter A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Altenburg, Simon T1 - A deep learning framework for defect prediction based on thermographic in-situmonitoring in laser powder bed fusion N2 - The prediction of porosity is a crucial task for metal based additive manufacturing techniques such as laser powder bed fusion. Short wave infrared thermography as an in-situ monitoring tool enables the measurement of the surface radiosity during the laser exposure. Based on the thermogram data, the thermal history of the component can be reconstructed which is closely related to the resulting mechanical properties and to the formation of porosity in the part. In this study, we present a novel framework for the local prediction of porosity based on extracted features from thermogram data. The framework consists of a data pre-processing workflow and a supervised deep learning classifier architecture. The data pre-processing workflow generates samples from thermogram feature data by including feature information from multiple subsequent layers. Thereby, the prediction of the occurrence of complex process phenomena such as keyhole pores is enabled. A custom convolutional neural network model is used for classification. Themodel is trained and tested on a dataset from thermographic in-situ monitoring of the manufacturing of an AISI 316L stainless steel test component. The impact of the pre-processing parameters and the local void distribution on the classification performance is studied in detail. The presented model achieves an accuracy of 0.96 and an f1-Score of 0.86 for predicting keyhole porosity in small sub-volumes with a dimension of (700 × 700 × 50) μm3. Furthermore, we show that pre-processing parameters such as the porosity threshold for sample labeling and the number of included subsequent layers are influential for the model performance. Moreover, the model prediction is shown to be sensitive to local porosity changes although it is trained on binary labeled data that disregards the actual sample porosity. KW - Laser Powder Bed Fusion (PBF-LB/M, L-PBF) KW - Selective Laser Melting (SLM) KW - SWIR thermography KW - Online monitoring KW - Flaw detection KW - Machine learning KW - Convolutional neural networks (CNN) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575148 DO - https://doi.org/10.1007/s10845-023-02117-0 SN - 0956-5515 SP - 1 EP - 20 PB - Springer AN - OPUS4-57514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Ulbricht, Alexander A1 - Heinrich, Ph. A1 - Baum, D. A1 - Maierhofer, Christiane A1 - Hilgenberg, Kai T1 - In-Situ Defect Detection in Laser Powder Bed Fusion by Using Thermography and Optical Tomography—Comparison to Computed Tomography N2 - Among additive manufacturing (AM) technologies, the laser powder bed fusion (L-PBF) is one of the most important technologies to produce metallic components. The layer-wise build-up of components and the complex process conditions increase the probability of the occurrence of defects. However, due to the iterative nature of its manufacturing process and in contrast to conventional manufacturing technologies such as casting, L-PBF offers unique opportunities for in-situ monitoring. In this study, two cameras were successfully tested simultaneously as a machine manufacturer independent process monitoring setup: a high-frequency infrared camera and a camera for long time exposure, working in the visible and infrared spectrum and equipped with a near infrared filter. An AISI 316L stainless steel specimen with integrated artificial defects has been monitored during the build. The acquired camera data was compared to data obtained by computed tomography. A promising and easy to use examination method for data analysis was developed and correlations between measured signals and defects were identified. Moreover, sources of possible data misinterpretation were specified. Lastly, attempts for automatic data analysis by data Integration are presented. KW - Laser powder bed fusion (L-PBF) KW - Selective laser melting (SLM) KW - Additive manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - Optical tomography KW - Computed tomography (CT) KW - Data fusion KW - Lack-of-fusion PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-502417 DO - https://doi.org/10.3390/met10010103 VL - 10 IS - 1 SP - 103 PB - MDPI CY - Basel, Schweiz AN - OPUS4-50241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion N2 - Laser powder bed fusion (L-PBF) is the most prominent additive manufacturing (AM) technology for metal part production. Among the high number of factors influencing part quality and mechanical properties, the inter layer time (ILT) between iterative melting of volume elements in subsequent layers is almost completely unappreciated in the relevant literature on L-PBF. This study investigates the effect of ILT with respect to build height and under distinct levels of volumetric energy density (VED) using the example of 316L stainless steel. In-situ thermography is used to gather information on cooling conditions during the process, which is followed by an extensive metallographic analysis. Significant effects of ILT and build height on heat accumulation, sub-grain sizes, melt pool geometries and hardness are presented. Furthermore, the rise of defect densities can be attributed to a mutual interplay of build height and ILT. Hence, ILT has been identified as a crucial factor for L-PBF of real part components especially for those with small cross sections. KW - Laser powder bed fusion (L-PBF) KW - Laser beam melting (LBM) KW - Selective laser melting (SLM) KW - Dwell-time KW - Thermography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503300 DO - https://doi.org/10.1016/j.addma.2020.101080 SN - 2214-8604 VL - 32 SP - 101080-1 EP - 101080-13 PB - Elsevier CY - Amsterdam AN - OPUS4-50330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Nowakowski, Susanna A1 - Altenburg, Simon A1 - Maierhofer, Christiane A1 - Hilgenberg, Kai T1 - Experimental Determination of the Emissivity of Powder Layers and Bulk Material in Laser Powder Bed Fusion Using Infrared Thermography and Thermocouples N2 - Recording the temperature distribution of the layer under construction during laser powder bed fusion (L-PBF) is of utmost interest for a deep process understanding as well as for quality assurance and in situ monitoring means. While having a notable number of thermal monitoring approaches in additive manufacturing (AM), attempts at temperature calibration and emissivity determination are relatively rare. This study aims for the experimental temperature adjustment of an off-axis infrared (IR) thermography setup used for in situ thermal data acquisition in L-PBF processes. The temperature adjustment was conducted by means of the so-called contact method using thermocouples at two different surface conditions and two different materials: AISI 316L L-PBF bulk surface, AISI 316L powder surface, and IN718 powder surface. The apparent emissivity values for the particular setup were determined. For the first time, also corrected, closer to real emissivity values of the bulk or powder surface condition are published. In the temperature region from approximately 150 °C to 580 °C, the corrected emissivity was determined in a range from 0.2 to 0.25 for a 316L L-PBF bulk surface, in a range from 0.37 to 0.45 for 316L powder layer, and in a range from 0.37 to 0.4 for IN718 powder layer. KW - Emisssivity KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring KW - Infrared thermography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516148 DO - https://doi.org/10.3390/met10111546 VL - 10 IS - 11 SP - 1546 PB - MDPI CY - Basel, Schweiz AN - OPUS4-51614 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given. T2 - Icaleo 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Representative specimens KW - Thermography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586558 DO - https://doi.org/10.2351/7.0001080 SN - 1042-346X VL - 35 IS - 4 SP - 1 EP - 10 AN - OPUS4-58655 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Hilgenberg, Kai ED - Wei, Z. ED - Pang, J. T1 - On critical shifts of the process window due to heat accumulation in laser powder bed fusion N2 - Safety-critical applications of products manufactured by laser powder bed fusion (PBF-LB/M) are still limited to date. This is mainly due to a lack of knowledge regarding the complex relationship between process, structure, and resulting properties. The assurance of homogeneity of the microstructure and homogeneity of the occurrence and distribution of defects within complexly shaped geometries is still challenging. Unexpected and unpredicted local inhomogeneities may cause catastrophic failures. The identification of material specific and machine specific process parameter windows for production of fully dense simple laboratory specimens is state of the art. However, the incorporation of changing thermal conditions that a complexly shaped component can be faced with during the manufacturing process is often neglected at the stage of a process window determination. This study demonstrates the tremendous effect of changing part temperatures on the defect occurrence for the broadly used stainless steel alloy AISI 316L. Process intrinsic variations of the surface temperature are caused by heat accumulation which was measured by use of a temperature adjusted mid-wavelength infrared (MWIR) camera. Heat accumulation was triggered by simple yet effective temporal and geometrical restrictions of heat dissipation. This was realized by a variation of inter layer times and reduced cross section areas of the specimens. Differences in surface temperature of up to 800 K were measured. A severe development of keyhole porosity resulted from these distinct intrinsic preheating temperatures, revealing a shift of the process window towards unstable melting conditions. The presented results may serve as a warning to not solely rely on process parameter optimization without considering the actual process conditions a real component is faced with during the manufacturing process. Additionally, it motivates the development of representative test specimens. T2 - The 76th IIW Annual Assembly and International Conference On Welding And Joining (IIW 2023) CY - Singapore, Singapore DA - 16.07.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Laboratory specimens KW - Process parameter optimization KW - Heat accumulation KW - Keyhole porosity KW - Infrared thermography PY - 2023 SP - 1 EP - 8 AN - OPUS4-58024 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon A1 - Maierhofer, Christiane A1 - Mohr, Gunther A1 - Hilgenberg, Kai A1 - Ulbricht, Alexander A1 - Altenburg, Simon T1 - Investigation of the thermal history of L-PBF metal parts by feature extraction from in-situ SWIR thermography N2 - Laser powder bed fusion is used to create near net shape metal parts with a high degree of freedom in geometry design. When it comes to the production of safety critical components, a strict quality assurance is mandatory. An alternative to cost-intensive non-destructive testing of the produced parts is the utilization of in-situ process monitoring techniques. The formation of defects is linked to deviations of the local thermal history of the part from standard conditions. Therefore, one of the most promising monitoring techniques in additive manufacturing is thermography. In this study, features extracted from thermographic data are utilized to investigate the thermal history of cylindrical metal parts. The influence of process parameters, part geometry and scan strategy on the local heat distribution and on the resulting part porosity are presented. The suitability of the extracted features for in-situ process monitoring is discussed. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - SWIR camera KW - Additive manufacturing (AM) KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) KW - In-situ monitoring KW - Infrared thermography PY - 2021 SN - 978-1-5106-4324-6 DO - https://doi.org/10.1117/12.2587913 VL - 11743 SP - 1 EP - 11 PB - SPIE - The international society for optics and photonics AN - OPUS4-52535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Scheuschner, Nils A1 - Maierhofer, Christiane A1 - Mohr, Gunther A1 - Hilgenberg, Kai T1 - Thermography in laser powder bed fusion of metals: time over threshold as feasible feature in thermographic data N2 - Thermography is one on the most promising techniques for in-situ monitoring of metal additive manufacturing processes. Especially in laser powder bed fusion processes, the high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of an almost defect free cuboid specimen. T2 - 15th Quantitative InfraRed Thermography conference CY - Online meeting DA - 21.09.2020 KW - Additive Manufacturing KW - Process monitoring KW - Thermography KW - L-PBF KW - Time over threshold PY - 2020 DO - https://doi.org/10.21611/qirt.2020.005 SP - 1 EP - 5 PB - QIRT Council CY - Quebec, Canada AN - OPUS4-52014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - In-situ Prozessüberwachung in der additiven Fertigung von Metallen mittels optischer Verfahren N2 - Einer der aussichtsreichsten Ansätze, die Qualität und Sicherheit der gefertigten Teile in der metallbasierten additiven Fertigung (AM) zu erhöhen und die Notwendigkeit aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen (ZfP) nach der Fertigung zu verringern, liegt in dem Einsatz von in-situ Prozessüberwachungstechniken. Bereits jetzt werden erste Messsysteme zur Kontrolle der Energiequelle, des Bauraums, des Schmelzbades und der Bauteilgeometrie kommerziell angeboten. Weitere ZfP Verfahren, wie z.B. die aktive und passive Thermografie, werden in der Literatur als geeignet für die in-situ Anwendung angesehen, allerdings gibt es noch wenig konkrete praktische Umsetzungen, da die Möglichkeiten und individuellen Grenzen dieser Methoden, angewendet auf AM, noch nicht ausreichend erforscht sind. Aus diesem Grund verfolgt die BAM mit dem Projekt „Process Monitoring of AM“ (ProMoAM) im Themenfeld Material das Ziel, Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Metallbauteile weiterzuentwickeln. Im Beitrag wird zunächst das Projekt vorgestellt und anschließend der Fokus auf eine Messserie gelegt, in der Probekörper aus dem austenitischen Edelstahl 316L mit lokal variierenden Prozessparametern mittels selektiven Laserschmelzen (L-PBF) aufgebaut wurden. Der Bauprozess wurde hierbei durch das maschineneigene, koaxial arbeitende Photodiodensystem (Melt-Pool-Monitoring), einer Mittelwellen-Infrarotkamera und einer optischen Tomografiekamera im sichtbaren Wellenlängenbereich (Langzeitbelichtung für die Dauer eines Lagenaufbaus mit einer CMOS-Kamera mit hoher Ortsauflösung) simultan überwacht. Als Referenz für diese Methoden wurden die Probekörper mittels Computertomografie untersucht. Für die dabei anfallenden teils großen Datenmengen wurden Algorithmen für ein effizientes Preprocessing entwickelt. Es wurden Merkmale der Messdaten in Korrelation zu Fehlern und Inhomogenitäten extrahiert, welche für die einzelnen Methoden vergleichend vorgestellt und diskutiert werden. T2 - 5. Tagung des Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Online meeting DA - 04.11.2020 KW - Additive Fertigung KW - Prozessüberwachung KW - Thermografie KW - Optische Tomografie KW - Computertomografie KW - L-PBF KW - AM KW - CT KW - In-situ PY - 2020 AN - OPUS4-51627 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erxleben, Kjell T1 - Component test to simulate critical conditions of hydrogen assisted cracking in submerged arc welded offshore steel N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever� increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time� delayed hydrogen assisted cracking (HAC) may occur. For this reason, a minimum waiting time (MWT) of up to 48 h must be considered before NDT is conducted. The evaluation of the crack susceptibility is complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry has been developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the yield strength level) were found in the weld metal and in the heat affected zone, suggesting that these weld subzones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were inspected by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - Materials Week/Steel Innovation CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Cold cracking KW - Component test KW - Hydrogen KW - Minimum waiting time KW - Offshore steel grade PY - 2025 AN - OPUS4-62873 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - Rissdetektion an Spannbetonschwellen - Abschlusspräsentation Los C N2 - Dieser Bericht fasst die zentralen Ergebnisse eines 18-monatigen Forschungspro-jekts zusammen, das sich mit der Entwicklung und Bewertung akustischer Verfahren zur zerstörungsfreien Prüfung von Spannbetonschwellen beschäftigt. Die Laborun-tersuchungen wurden an der Bundesanstalt für Materialforschung und -prüfung durchgeführt. Entsprechend der Struktur der definierten Arbeitspakete gliedert sich der Bericht in drei thematische Abschnitte: Zunächst wird der aktuelle Stand der Technik anhand einer umfassenden Literaturrecherche dargestellt, wobei eine Be-wertung der verschiedenen Methoden und Verfahren vorgenommen wurde. Dann erfolgt die Beschreibung der umfangreichen Messungen im Labor. Abschließend werden praxisorientierte Konzepte vorgestellt, wie sich die vielversprechendsten Ansätze auf einer Draisine implementieren lassen, um eine mobile und effiziente Prüfung im realen Einsatz zu ermöglichen. T2 - Abschlusspräsentation zum DZSF-Projekt: Technische Machbarkeitsstudie zur Rissdetektion an Eisenbahn-Spannbetonschwellen mit Methoden der zerstörungsfreien Prüfung CY - Berlin, Germany DA - 16.06.2025 KW - Spannbetonschwelle KW - Rissdetektion KW - Ultraschallverfahren KW - Luftgekoppeltes Impakt-Echo PY - 2025 AN - OPUS4-63545 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - DGZFP Arbeitskreis Dresden Rissdetektion an Spannbetonschwellen N2 - Dieser Bericht fasst die zentralen Ergebnisse eines 18-monatigen Forschungsprojekts zusammen, das sich mit der Entwicklung und Bewertung akustischer Verfahren zur zerstörungsfreien Prüfung von Spannbetonschwellen beschäftigt. Die Laboruntersuchungen wurden an der Bundesanstalt für Materialforschung und -prüfung durchgeführt. Entsprechend der Struktur der definierten Arbeitspakete gliedert sich der Bericht in drei thematische Abschnitte: Zunächst wird der aktuelle Stand der Technik anhand einer umfassenden Literaturrecherche dargestellt, wobei eine Bewertung der verschiedenen Methoden und Verfahren vorgenommen wurde. Dann erfolgt die Beschreibung der umfangreichen Messungen im Labor. Abschließend werden praxisorientierte Konzepte vorgestellt, wie sich die vielversprechendsten Ansätze auf einer Draisine implementieren lassen, um eine mobile und effiziente Prüfung im realen Einsatz zu ermöglichen. T2 - Ergebnisse einer Machtbarkeitsstudie zur zerstörungsfreien Prüfung auf verdeckte Risse an Spannbetonschwellen CY - Dresden, Germany DA - 18.06.2025 KW - Spannbetonschwelle KW - Rissdetektion KW - Ultraschallverfahren KW - Luftgekoppeltes Impakt-Echo PY - 2025 AN - OPUS4-63547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Ziegler, Mathias A1 - Altenburg, Simon A1 - Krankenhagen, Rainer A1 - Maierhofer, Christiane A1 - Scheuschner, Nils A1 - Marquardt, E A1 - Mühlberger, W. A1 - Nagel, F. A1 - Neumann, E. A1 - Rohwetter, P. A1 - Rutz, F. A1 - Schwake, C. A1 - Schramm, S. A1 - Schwaneberg, F. A1 - Taubert, R. D. T1 - Thermografie und Strahlungsthermometrie - Stand und Trends N2 - In vielen Umgebungen, besonders bei hohen Temperaturen, korrosiven Umgebungen oder auf bewegten oder schlecht zugänglichen Flächen, kann die Temperatur nicht oder nur mit nicht akzeptablem Aufwand mit Berührungsthermometern gemessen werden. Diese Umgebungsbedingungen sind unter anderem in der chemischen Industrie, der Lebensmittel-, Metall-, Glas-, Kunststoff- und Papierherstellung sowie bei der Lacktrocknung anzutreffen. In diesen Bereichen kommen Strahlungsthermometer zum Einsatz. Der VDI-Statusreport zeigt typische Anwendungsfelder von nicht radiometrisch kalibrierten Wärmebildkameras und von radiometrisch kalibrierten Thermografiekameras. Um verlässlich mit spezifizierten Messunsicherheiten berührungslos Temperaturen zu messen, müssen die Strahlungsthermometer und Thermografiekameras nicht nur kalibriert, sondern radiometrisch und strahlungsthermometrisch umfassend charakterisiert werden. Auch die optische Materialeigenschaft, der spektrale Emissionsgrad und die Gesamtstrahlungsbilanz (Strahlung des Messobjekts und der Umgebung) sind bei der industriellen Temperaturmessung von großer Bedeutung. In den letzten Jahrzehnten ist dazu ein umfassendes technisches Regelwerk entstanden, das wir Ihnen mit diesem VDI-Statusreport vorstellen. Manche in den Richtlinien beschriebenen Kennwerte mögen abstrakt wirken. In diesem Statusreport zeigen wir an konkreten Beispielen, was diese Kenngrößen für die berührungslose Temperaturmessung bedeuten. Beispiele von Anwendungen zeigen, wo temperaturmessende Thermografiekameras und ausschließlich bildgebende Wärmebildkameras in der Praxis eingesetzt werden. Mit einer Analyse, welche Themen und Anwendungen derzeit besonders intensiv diskutiert werden, versuchen wir Trends für zukünftige Entwicklungen herauszuarbeiten. KW - Thermografie KW - Temperaturmessung PY - 2021 UR - https://www.vdi.de/ueber-uns/presse/publikationen/details/thermografie-und-strahlungsthermometrie-stand-und-trends SP - 1 EP - 40 PB - VDI Verein Deutscher Ingenieure e.V. CY - Düsseldorf AN - OPUS4-52904 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - EvalTherm: Evaluation of passive thermography for the inspection of operational wind turbine rotor blades N2 - Wind turbine rotor blades (WTBs) have undergone numerous developments related to their design, manufacturing, and material selection. The drive for cost efficiency has resulted in increasingly longer WTBs over the past two decades [1]. Despite advancements in wind turbine technology, WTB inspection methods have seen little change over the years. While drones are increasingly used, inspections still rely primarily on visual assessments. However, critical structural damage - often originating from manufacturing defects - typically begins within the composite blade structure. With the increase in wind turbine blade (WTB) sizes, now exceeding lengths of 120 meters, passive infrared thermography (IRT) has been explored as an alternative inspection method when thermal or optical excitation is impractical [2]. Despite its advantages, employing IRT in wind industry presents significant challenges due to inherent uncertainties related to material properties, environmental conditions, and calibration factors [3]. The effects of these conditions can be analysed through finite element (FE) modelling, albeit with certain limitations [4, 5]. This work is part of the multi-partner project “EvalTherm,” which aims to evaluate passive IRT as a non-destructive inspection tool for WTBs in operation (schematic of the project is shown in Figure 1:). One parameter that can be used to investigate its effectiveness is thermal contrast, which allows two distinct features to be distinguished in thermal data. Selected results from the project “EvalTherm” are discussed and shown in the presentation. They are primarily categorised into inspections done under controlled conditions: i.e. in laboratory (with active excitation in the form of irradiation) and a climate chamber (with a temperature transient introduced with airflow). Results from these trials help understand the combined effect that are observed in outside measurements, with exposure to the sun and diurnal temperature changes. The presentation will include results obtained from field inspections on operational WTBs. T2 - Wind Energy Science Conference (WESC) 2025 CY - Nantes, France DA - 24.06.2025 KW - Thermography KW - Wind energy KW - Wind turbine rotor blades KW - Windenergie Anlage Rotorblätter KW - Damage detection PY - 2025 AN - OPUS4-63558 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Measurement of real temperatures in metal powder bed fusion: Hyperspectral thermography N2 - Detailed knowledge about the physics of the PBF-LB/M process is still lacking, and the simulation of the fast and small-scale process is challenging. Especially the experimental validation of complex simulations lacks a suitable measurement technique for temperature distributions at high speeds and spatial resolution. The complicated process physics, specifically the rapidly changing emissivity in and around the meltpool, pose a severe challenge for usual thermographic approaches. Here, we present first results of a hyperspectral measurement approach to reconstruct temperature and emissivity maps during the PBF-LB/M process in a custom manufacturing machine. The camera setup measures the thermal radiation of the process along a line at a rate of 20 kHz, spectrally resolved between 1 µm and 1.6 µm. When the meltpool travels perpendicularly across this line, a typical meltpool can be reconstructed by pointwise fitting for temperature emissivity separation, based on typical spectral emissivities from reference measurements. T2 - Lasers in Manufacturing Conference - LiM CY - Munich, Germany DA - 23.06.2025 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Hyperspectral PY - 2025 AN - OPUS4-63564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - Rissdetektion an Spannbetonschwellen - Vorführung Los C N2 - Dieser Bericht fasst die zentralen Ergebnisse eines 18-monatigen Forschungsprojekts zusammen, das sich mit der Entwicklung und Bewertung akustischer Verfahren zur zerstörungsfreien Prüfung von Spannbetonschwellen beschäftigt. Die Laboruntersuchungen wurden an der Bundesanstalt für Materialforschung und -prüfung durchgeführt. Entsprechend der Struktur der definierten Arbeitspakete gliedert sich der Bericht in drei thematische Abschnitte: Zunächst wird der aktuelle Stand der Technik anhand einer umfassenden Literaturrecherche dargestellt, wobei eine Bewertung der verschiedenen Methoden und Verfahren vorgenommen wurde. Dann erfolgt die Beschreibung der umfangreichen Messungen im Labor. Abschließend werden praxisorientierte Konzepte vorgestellt, wie sich die vielversprechendsten Ansätze auf einer Draisine implementieren lassen, um eine mobile und effiziente Prüfung im realen Einsatz zu ermöglichen. T2 - Abschlusspräsentation zum DZSF-Projekt: Technische Machbarkeitsstudiezur Rissdetektion an Eisenbahn-Spannbetonschwellen mit Methoden derzerstörungsfreien Prüfung CY - Berlin, Germany DA - 16.06.2025 KW - Spannbetonschwelle KW - Rissdetektion KW - Ultraschallverfahren KW - Luftgekoppeltes Impakt-Echo PY - 2025 AN - OPUS4-63546 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Fundamentals of quantitative temperature determination during laser powder bed fusion of metals (PBF-LB/M) via hyperspectral thermography N2 - Additive manufacturing (AM, also known as 3D printing) of metals is becoming increasingly important in industrial applications. Reasons for this include the ability to realize complex component designs and the use of novel materials. This distinguishes AM from conventional manufacturing methods such as subtractive manufacturing (turning, milling, etc.). The most widely used AM process for metals is laser powder bed fusion (PBF-LB/M, also known as selective laser melting SLM). Currently, it has the highest degree of industrialization and the largest number of machines in use. In PBF-LB/M, the feedstock is present as metal powder in an inert gas atmosphere inside a process chamber where a laser melts it locally. By repeatedly lowering the build platform, applying a new layer of powder, and then selectively melting it with the laser, a component is built up layer by layer. The local temperature distributions that occur during this process determine not only the properties of the finished component, but also the possible formation of defects such as pores and cracks. Due to the high relevance of the thermal history for precise geometries and defect formation, a temporally and spatially resolved measurement of quantitative (or real/actual) temperatures would be optimal. Quantitative values would ensure comparability and repeatability of the AM process which would also positively affect the quality and safety of the manufactured component. Furthermore, it would also contribute to the validation of simulations and to a deeper understanding of the manufacturing process itself. At present, however, only qualitative monitoring of the thermal radiation is performed (e.g., by monitoring the melt pool using a photodiode), and safety-relevant components must be inspected ex situ afterwards which is time-consuming and costly. A reason for the lack of quantitative temperature data from the process are the challenging conditions of the PBF-LB/M process with high scanning speeds and a small laser spot diameter. Furthermore, the emissivity of the surface changes at high dynamics (temporally/spatially) as well as with temperature and wavelength. This specifically makes contactless temperature determination based on emitted infrared radiation challenging for PBF-LB/M. Although classical thermography offers very good qualitative insights, it is not sufficient for a reliable quantitative temperature determination without a complex temperature calibration including image segmentation and assignment of previously determined emissivities. For this reason, this publication presents the hyperspectral thermography approach for the PBF-LB/M process: The emitted infrared radiation is measured simultaneously at many adjacent wavelengths. In this study, this is realized via a fast hyperspectral line camera that operates in the short-wave infrared range. The thermal radiation of a line on the target is spectrally dispersed and detected to measure the radiant exitance along that line. If the melt pool of the PBF-LB/M process moves through this line at a sufficient frame rate, a spatial reconstruction of an effective melt pool is possible. One approach to determine the desired emissivities and the quantitative temperature from this hyperspectral data are temperature-emissivity separation (TES) methods. A major problem is that n spectral measurements are available, but n+1 parameters are required for each image pixel (n emissivity values + one temperature value). TES methods offer the possibility to approximate this mathematically underconstrained problem in a reliable and traceable way by analytically parameterizing the spectral emissivity with a few degrees of freedom. Using this approach, setup and method are applied to a research machine for PBF-LB/M, called SAMMIE (Sensor-based Additive Manufacturing Machine). First results under AM process conditions are shown which form the basis for the determination of quantitative temperatures in the PBFLB/M process. This marks an important contribution to improving the comparability and repeatability of production, validating simulations, and understanding the process itself. When fully developed and validated, the presented method can also provide reference measurements to evaluate and optimize other, more practical monitoring methods, such as melt pool monitoring or optical tomography. In the long run, this will help to increase confidence in the safety of AM products. T2 - QIRT 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Additive Manufacturing KW - Additive Fertigung KW - Real Temperature KW - Melt Pool KW - Emissivity PY - 2024 AN - OPUS4-60762 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ebell, Gino A1 - Burkert, Andreas A1 - Günther, Tobias A1 - Wilsch, Gerd T1 - Untersuchungen zum korrosionsauslösenden Chloridgehalt an nicht rostendem ferritischem Betonstahl in Mörtel N2 - Der maßgebliche Korrosionsschutz von nicht rostendem Stahl in Beton basiert, anders als bei unlegiertem Betonstahl, auf der Ausbildung einer Chromoxidschicht. Die Chromoxidschicht ist in alkalischem und in carbonatisiertem Beton beständig, sodass nicht rostende Stähle in einem passiven Zustand vorliegen. Die Initiierung von Lochkorrosionserscheinungen ist dagegen auch an nicht rostenden Stählen in Beton möglich. Der korrosionsauslösende Chloridgehalt ist neben dem Gehalt an Legierungselementen (insbesondere dem Chromgehalt) und der Oberflächenbeschaffenheit auch vom Konzentrationsverhältnis von OH“ zu CI“ im Elektrolyten abhängig. Daher ist prinzipiell zu erwarten, dass in karbonatisierten Betonen geringere Chloridgehalte Korrosion initiieren können als in Betonen mit höheren pH-Werten. Dies gilt in besonderem Maße für nicht rostende Betonstähle mit geringen Chromgehalten, wie z. B. Produkte aus dem Werkstoff 1.4003 (X2CrNi12) mit seiner im Vergleich zu den Standardausteniten geringen Beständigkeit. Um den kritischen korrosionsauslösenden Chloridgehalt am Beispiel eines am Markt verfügbaren ferritischen Chromstahls zu bestimmen, wurden an der Bundesanstalt für Materialforschung und -prüfung (BAM) umfangreiche Untersuchungen zu beschleunigten Korrosionsversuchen in alkalischen und karbonatisierten Mörteln durchgeführt. Mittels Laser-induced Breakdown Spectroscopy (LIBS) konnten die korrosionsauslösenden Chloridgehalte im Phasengrenzbereich Betonstahl-Mörtel ermittelt werden. KW - Korrosion KW - Betonstahl KW - Nicht rostender KW - LIBS KW - Chloridgehalt KW - Kritischer PY - 2020 DO - https://doi.org/10.1002/bate.201900077 SN - 0932-8351 VL - 97 IS - 1 SP - 21 EP - 31 PB - Ernst & Sohn CY - Berlin AN - OPUS4-50247 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Altenburg, Simon A1 - Ehlers, Henrik A1 - Hilgenberg, Kai A1 - Mohr, Gunther T1 - Monitoring additive manufacturing processes by using NDT methods N2 - In this presentation we discuss the online monitoring of metallic AM parts produced by the Laser Powder Bed Fusion (LPBF) process by using optical, thermographic and electromagnetic methods. In a first approach we present the detection of defects generated during the process and discuss how to improve these methods for the optimization of design and production of metallic AM parts. T2 - ABENDI - Workshop CY - Online meeting DA - 19.11.2020 KW - Additive Fertigung PY - 2020 AN - OPUS4-52042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Defect prediction on the Base of Thermographic features in Laser Powder Bed Fusion Utilizing Machine Learning Algorithms N2 - Avoiding the formation of defects such as keyhole pores is a major challenge for the production of metal parts by Laser Powder Bed Fusion (LPBF). The use of in-situ monitoring by thermographic cameras is a promising approach to detect defects, however the data is hard to analyze by conventional algorithms. Therefore, we investigate the use of Machine Learning (ML) in this study, as it is a suitable tool to model complex processes with many influencing factors. A ML model for defect prediction is created based on features extracted from process thermograms. The porosity information calculated from an x-ray Micro Computed Tomography (µCT) scan is used as reference. Physical characteristics of the keyhole pore formation are incorporated into the model to increase the prediction accuracy. Based on the prediction result, the quality of the input data is inferred and future demands on in-situ monitoring of LPBF processes are derived. T2 - Additive Manufacturing Benchmarks 2022 CY - Bethesda, MA, USA DA - 14.08.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Machine Learning KW - Defect prediction PY - 2022 AN - OPUS4-55591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Investigation of the thermal history of L-PBF metal parts by feature extraction from in-situ SWIR thermography N2 - Laser powder bed fusion is used to create near net shape metal parts with a high degree of freedom in geometry design. When it comes to the production of safety critical components, a strict quality assurance is mandatory. An alternative to cost-intensive non-destructive testing of the produced parts is the utilization of in-situ process monitoring techniques. The formation of defects is linked to deviations of the local thermal history of the part from standard conditions. Therefore, one of the most promising monitoring techniques in additive manufacturing is thermography. In this study, features extracted from thermographic data are utilized to investigate the thermal history of cylindrical metal parts. The influence of process parameters, part geometry and scan strategy on the local heat distribution and on the resulting part porosity are presented. The suitability of the extracted features for in-situ process monitoring is discussed. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - SWIR camera KW - Additive manufacturing (AM) KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) KW - In-situ monitoring KW - Infrared thermography PY - 2021 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/11743/117430C/Investigation-of-the-thermal-history-of-L-PBF-metal-parts/10.1117/12.2587913.short?SSO=1&tab=ArticleLink AN - OPUS4-52540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Oster, Simon T1 - Defect prediction in laser powder bed fusion based on thermographic features utilizing convolutional neural networks N2 - The appearance of irregularities such as keyhole porosity is a major challenge for the production of metal parts by laser powder bed fusion (PBF-LB/M). The utilization of thermographic in-situ monitoring is a promising approach to extract the thermal history which is closely related to the formation of irregularities. In this study, we investigate the utilization of convolutional neural networks to predict keyhole porosity based on thermographic features. Here, the porosity information calculated from an x-ray micro computed tomography scan is used as reference. Feature engineering is performed to enable the model to learn the complex physical characteristics of the porosity formation. The model is examined with regard to the choice of hyperparameters, the significance of thermal features and characteristics of the data acquisition. Based on the results, future demands on irregularity prediction in PBF-LB/M are derived. T2 - GIMC SIMAI YOUNG 2022 CY - Pavia, Italy DA - 29.09.2022 KW - Laser Powder Bed Fusion KW - Thermography KW - In-situ Monitoring KW - Convolutional Neural Networks PY - 2022 AN - OPUS4-56331 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Thermography in laser powder bed fusion of metals: time over threshold as feasible feature in thermographic data N2 - Thermography is one on the most promising techniques for in-situ monitoring for metal additive manufacturing processes. The high process dynamics and the strong focus of the laser beam cause a very complex thermal history within the produced specimens, such as multiple heating cycles within single layer expositions. This complicates data interpretation, e.g., in terms of cooling rates. A quantity that is easily calculated is the time a specific area of the specimen is at a temperature above a chosen threshold value (TOT). Here, we discuss variations occurring in time-over-threshold-maps during manufacturing of a defect free cuboid specimen. T2 - 15th Quantitative InfraRed Thermography conference CY - Online meeting DA - 21.09.2020 KW - Additive Manufacturing KW - Process monitoring KW - Thermography KW - L-PBF KW - Time over threshold PY - 2020 AN - OPUS4-51630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - In situ heat accumulation by geometrical features obstructing heat flux and by reduced inter layer times in laser powder bed fusion of AISI 316L stainless steel N2 - Material qualification for laser powder bed fusion (L-PBF) processes are often based on results derived from additively manufactured (AM) bulk material or small density cubes, although it is well known that the part geometry has a tremendous influence on the heat flux and, therefore, on the thermal history of an AM component. This study shows experimentally the effect of simple geometrical obstructions to the heat flux on cooling behavior and solidification conditions of 316L stainless steel processed by L-PBF. Additionally, it respects two distinct inter layer times (ILT) as well as the build height of the parts. The cooling behavior of the parts is in-situ traced by infrared (IR) thermography during the built-up. The IR signals reveal significant differences in cooling conditions, which are correlated to differences in melt pool geometries. The acquired data and results can be used for validation of computational models and improvements of quality assurance. T2 - 11th CIRP Conference on Photonic Technologies (LANE 2020) CY - Online meeting DA - 07.09.2020 KW - Additive Manufacturing PY - 2020 AN - OPUS4-51255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - The European Metrology Network (EMN) for Advanced Manufacturing N2 - Advanced Manufacturing and Advanced Materials have been identified by the European Commission as one of six Key Enabling Technologies (KETs), the full exploitation of which will create advanced and sustainable economies. Metrology is a key enabler for progress of these KETs. EURAMET, which is the association of metrology institutes in Europe, has addressed the vital importance of Metrology for these KETs through the support for the creation of a European Metrology Network for Advanced Manufacturing. The EMN for Advanced Manufacturing (AdvanceManu) was approved in June 2021 and held the formal kick-of meeting in October 2022. The EMN comprises both National Metrology Institutes (NMIs) from across Europe and other designated Institutes (Dis). The EMN is organized in three sections; Advanced Materials, Smart Manufacturing Systems and Manufactured components and products. The aim of the EMN is to engage with stakeholders in the field of Advanced Manufacturing and Advanced Materials (Large & SMEs, industry organisations, existing networks and academia) with the aim to prepare a Strategic Research Agenda (SRA) for Metrology for Advanced Manufacturing. In the shorter term, an orientation paper is aimed to be produce to in the context of the European Partnership for Metrology. In addition to the SRA, the EMN will establish knowledge and technology transfer and promotion plan. This includes leveraging the existing research results from the completed and running EMPIR JRP projects funded through EURAMET. This presentation will outline the EMN for Advanced Manufacturing, describing the structures and goals, the route to the production of the SRA and the progress made to date identifying the key metrology challenges across the related Key Industrial Sectors (KICs). In particular, the presentation aims to inform the community on how to be involved in the shaping of the strategic research agenda for the future of Metrology for Advanced Manufacturing and Advanced Materials. T2 - 3D Metrology Conference (3DMC) CY - Online meeting DA - 08.11.2021 KW - Advanced manufacturing KW - Metrology KW - European Metrology Network (EMN) KW - Strategic Research Agenda (SRA) KW - JNP PY - 2021 AN - OPUS4-54099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Przyklenk, A. T1 - Progress of the European Metrology Network for Advanced Manufacturing N2 - The European Metrology Network (EMN) for Advanced Manufacturing has been established in June 2021. Currently nine EMNs focussing on different important topics of strategic importance for Europe exist and form an integral part of EURAMET, the European Association of National Metrology Institutes (NMI). EMNs are tasked to ▪ develop a high-level coordination of the metrology community in Europe in a close dialogue with the respective stakeholders (SH) ▪ develop a strategic research agenda (SRA) within their thematic areas ▪ provide contributions to the European Partnership on Metrology research programme Based on the analysis of existing metrology infrastructures and capabilities of NMIs, the metrology research needs for advanced manufacturing are identified in close cooperation with academic, governmental and industrial stakeholders. Here, we report on the progress of the EMN for Advanced Manufacturing. T2 - Euspen 22nd International Conference & Exhibition (Euspen 2022) CY - Genf, Switzerland DA - 30.05.2022 KW - JNP AdvManuNet KW - Metrology KW - Advanced manufacturing KW - European Metrology Network KW - EMN PY - 2022 AN - OPUS4-55805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique Authenticator for additively manufactured parts N2 - Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work therefore aims to provide a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. The authenticator is stored as a QR code, along with the 3D information of the selected features. T2 - DGM Additive Berlin 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Additive Fertigung KW - Authentifizierung KW - Mikrostruktur PY - 2024 AN - OPUS4-60957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwarz, W. A1 - Wilsch, Gerd A1 - Katsumi, N. A1 - Ebell, Gino A1 - Völker, Tobias T1 - Ion distribution in concrete overlay, mapped by laser induced breakdown spectroscopy (LIBS), modified by an embedded zinc anode N2 - Galvanic corrosion protection by embedded zinc anodes is an accepted technique for the corrosion protection of reinforcing steel in concrete. Galvanic currents flow between the zinc anode and the steel reinforcement due to the potential difference that is in the range of a few hundred mV. The ion distribution was studied on two steel reinforced concrete specimens admixed with 3 wt.% chloride/wt. cement and galvanically protected by a surface applied EZ-anode. On both specimens, a zinc anode was embedded and glued to the concrete surface by a geo-polymer-based chloride-free binder. At one specimen, the EZ-anode was operated for 2,5 years, the EZ-anode at the other specimen was not electrically connected to the reinforcement, this specimen serves as a reference. Both specimens have been stored under identical conditions. The ion distribution between the anode (EZ-ANODE) and cathode (steel reinforcement) was studied by laser-induced breakdown spectroscopy (LIBS) after 7 months, 12 months, and 2,5 years. Results of the LIBS studies on the specimen with activated EZ-anode after 7 months, 12 months, and 2,5 years and of the reference specimen after 2,5 years are reported. Results show that diffusion of ions contributes to the changes in the ion distribution but migration, especially of chlorides towards the EZ-anode is significant despite the weak electric field – several hundred millivolts - generated by the galvanic current. Results show that chloride ions accumulate near the zinc-anode as in water-insoluble zinc-hydroxy chlorides - Simonkollite. T2 - ICCRRR 2022 CY - Capetown, South Africa KW - Corrosion KW - LIBS KW - Zinc KW - Anode PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560576 DO - https://doi.org/10.1051/matecconf/202236404023 SN - 2261-236X VL - 364 SP - 1 EP - 7 PB - EDP Sciences CY - Les Ulis AN - OPUS4-56057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Human Factors in Non Destructive Testing: Traditional and Emerging Trends N2 - Human factors (HF) play a critical role in ensuring the reliability and safety of Non-Destructive Testing (NDT). This presentation begins by defining human factors and explaining their relevance to performance and error prevention in NDT. It distinguishes between human factors and human error, introduces selected HF methods, and discusses key factors influencing human performance in NDT—supported by study examples. Building on this foundation, the presentation explores emerging trends associated with the integration of assistive and AI-driven technologies in NDT. Major challenges such as user acceptance, trust, usability, human-AI task allocation, responsibility, and skill degradation are examined. Finally, strategies for fostering acceptance and designing user-centered systems are proposed to support effective and reliable implementation. T2 - NDT Seminar 2025 CY - Munich, Germany DA - 24.04.2025 KW - Human Factors KW - Non-Destructive Testing KW - Mensch-Maschine-Interaktion KW - Artificial Intelligence KW - Acceptance KW - Reliability PY - 2025 AN - OPUS4-63412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfP Prozessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Künstliche Intelligenz KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634070 DO - https://doi.org/10.58286/31237 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-63407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Expertise oder KI – Was hilft uns in der ZfP'? N2 - Die zunehmende Integration von Automatisierung und KI in die zerstörungsfreie Prüfung (ZfP) verändert nicht nur die Prüfprozesse selbst, sondern auch die Art und Weise, wie Entscheidungen getroffen werden. Während technische Systeme die Fehleranfälligkeit verringern und die Datenverarbeitung unterstützen können, bleibt die letztendliche Verantwortung beim Menschen. Dieser Beitrag untersucht die Rolle der Intuition in der Entscheidungsfindung und analysiert typische Fehleinschätzungen mithilfe der Prospekttheorie und Erkenntnissen aus der kognitiven Psychologie. Zudem wird aufgezeigt, wie fundierte Entscheidungen in KI-gestützten ZfPProzessen unterstützt werden können – durch Schulung, erklärbare Systeme, nutzerzentrierte Gestaltung, geeignete Metriken und eine gezielte Aufgabenverteilung zwischen Mensch und Technik. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Artificial intelligence KW - Entscheidungsfindung KW - Mensch-Maschine-Interaktion KW - Human Factors PY - 2025 AN - OPUS4-63408 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Empfehlungen für die Akzeptanz von Mensch-KI-Systemen in der ZfP N2 - Die Einführung von künstlicher Intelligenz (KI) in Technologien der zerstörungsfreien Prüfung (ZfP) bietet ein großes Potenzial zur Steigerung von Effizienz und Zuverlässigkeit. Gleichzeitig bestehen jedoch erhebliche Herausforderungen in der Mensch-Maschine-Interaktion (MMI), die für eine erfolgreiche und sichere Umsetzung bewältigt werden müssen. Der DGZfP-Unterausschuss „Mensch-Maschine-Interaktion (UA MMI)“ im Fachausschuss „ZfP 4.0“ beschäftigt sich damit, diese Herausforderungen zu identifizieren und praktische Empfehlungen für das Design von MMI-Systemen zu entwickeln. Zu den identifizierten Herausforderungen gehören das Vertrauen in und die Akzeptanz von KI-Systemen, die kognitive Belastung in Mensch-KI-Konstellationen, das Design von Interaktionsprozessen für eine effektive Zusammenarbeit und die Zuverlässigkeit des Gesamtsystems aus Mensch und KI. Um diesen Herausforderungen zu begegnen, werden Anforderungen an MMI-Systeme formuliert, die Aspekte wie erklärbare KI, ergonomische Benutzeroberflächen und Benutzerfreundlichkeit berücksichtigen. Weitere Empfehlungen umfassen benutzerorientiertes Design, Aufgabenteilung zwischen Mensch und KI, Ausbildung des Personals und die Bewertung der Zuverlässigkeit des gesamten Mensch-KI-Systems. Das Ziel dieses Beitrags ist es, das Bewusstsein für die Notwendigkeit eines menschenzentrierten Designs von KI-Technologien in der ZfP zu schärfen und praktische Empfehlungen zur Bewältigung der damit verbundenen Herausforderungen zu geben, um so zu einer sicheren, effizienten und menschenzentrierten Einführung von KI-Technologien in der ZfP beizutragen, die von zukünftigen Anwendern akzeptiert wird. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - Künstliche Intelligenz KW - Artificial intelligence KW - Mensch-Maschine-Interaktion KW - Non-Destructive Testing KW - Human-Machine-Interaction KW - Acceptance PY - 2025 AN - OPUS4-63410 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Classic Materials Testing in the Light of CT N2 - Currently, mandatory requirements and recommendations for the detection of irregularities in laser beam welded joints are based on classic micrographs as set out in the standard ISO 13919-1:2019. Compared to classic micrographs, computed tomography enables a non-destructive, three-dimensional and material-independent mode of operation, which delivers much more profound results. Even in building material testing, methods with limited informative value can be checked and supplemented by CT examinations. T2 - 13th International Conference on Industrial Computed Tomography (iCT2024) CY - Wels, Austria DA - 06.02.2024 KW - Computed Tomography KW - Additive Manufacturing KW - Machine-Learning Segmentation KW - Air Void System PY - 2024 AN - OPUS4-59568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina T1 - Titan oder Niob? Mikrolegierungseinfluss auf die Ausbildung der WEZ in hochfesten Baustählen und dessen Wirkung auf mechanische Eigenschaften der Schweißverbindung N2 - Mikrolegierungselemente, wie Nb und Ti, sind für die signifikante Festigkeitssteigerung von vergüteten, hochfesten Feinkornbaustählen mit einer Nominalstreckgrenze ≥ 690 MPa unerlässlich. Normvorgaben zur chemischen Zu-sammensetzung geben dabei nur obere Grenzwerte für die Hersteller vor. Weiterhin wirken sich bereits kleine Abweichungen in der Legierungsroute teilweise drastisch auf die mechanischen Eigenschaften aus. Somit wird eine adäquate Vorhersage der Schweißeignung und der Integrität der Schweißverbindung aufgrund der variierenden Mikrogefüge erschwert bis unmöglich. Die Nb-mikrolegierte Güte weist im Vergleich zur Ti-mikrolegierten Güte eine bessere Anlassbeständigkeit auf. Eine divergente Phasenverteilung in den äußeren Zonen der WEZ der Fülllagen erklärt die unterschiedliche Härteverteilung in der WEZ der drei untersuchten Legierungen und die markanten Unterschiede der Kerbschlagzähigkeit. Die quasistatischen Querzugversuche mittels DIC zeigten ein divergentes lokales Dehnungsverhalten auf. Die Ti-mikrolegierte Stahlsorte zeigt ein signifikanten lokales Dehnungsverhalten in der WEZ, wobei hier sich aufgrund der hohen metallurgischen Kerbwirkung Makrostützeffekte während des plastischen Fließens in der WEZ auftreten. T2 - 13. Rostocker Schweißtage CY - Rostock, Germany DA - 21.11.2023 KW - WEZ-Erweichung KW - Hochfester Feinkornbaustahl KW - Stützeffekte KW - Digital Image Correlation KW - Kerbschlagzähigkeit PY - 2023 AN - OPUS4-58943 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Development of a component test for assessment of delayed hydrogen assisted cracking susceptibility of thick walled submerged arc welded high strength offshore steels N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MSE 2024: International Materials Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61154 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Einfluss der Zwischenlagenzeit und der Bauteilhöhe auf die resultierenden Eigenschaften laserstrahlgeschmolzener austenitischer Stahlbauteile N2 - Das pulverbettbasierte selektive Laserstrahlschmelzen (engl. laser powder bed fusion, L-PBF) ist die am weitesten verbreitete additive Fertigungstechnologie für die Herstellung metallischer Komponenten. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (engl. inter layer time, ILT) bisher kaum Beachtung in der wissenschaftlichen Literatur gefunden, obwohl sie je nach Bauraumausnutzungsgrad stark variieren kann. In diesem Vortrag werden Ergebnisse einer Studie präsentiert, die den Einfluss der ILT in Kombination mit der Bauteilhöhe und unter Berücksichtigung verschiedener Volumenenergiedichten am Beispiel der austenitischen Stahllegierung AISI 316L untersucht. Die Fertigungsprozesse wurden in situ mittels Thermographiekamera überwacht, sodass Informationen über das Abkühlverhalten der Bauteile während des Prozesses gewonnen werden konnten. Es wurden signifikante Effekte der ILT und der Bauteilhöhe auf Wärmeakkumulation, Mikrostruktur, Schmelzbadgeometrie und Härte festgestellt. Ferner konnte ein Anstieg von Defektdichten bei einem gegenseitigen Wechselspiel aus Bauteilhöhe und ILT aufgezeigt werden. Die Zwischenlagenzeit wurde somit als kritischer Faktor für die L-PBF-Fertigung von Realbauteilen identifiziert. T2 - DGM Fachtagung "Werkstoffe und Additive Fertigung" CY - Online meeting DA - 13.05.2020 KW - Laser Powder Bed Fusion KW - Additive Fertigung KW - Zwischenlagenzeit KW - In-situ Monitoring PY - 2020 AN - OPUS4-50788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Hahn, Oliver ED - Doil, Thorsten T1 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien N2 - Sehr geehrte Damen und Herren, liebe Leserinnen und Leser, bereits im ersten Band der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung hatte ich angeführt, dass bei der Untersuchung von kulturellen Artefakten naturwissenschaftliche Untersuchungsmethoden zunehmend an Bedeutung gewinnen, sie eigentlich unverzichtbar geworden sind. Ein besonders einprägsames Beispiel dieser fächerübergreifenden Zusammenarbeit zwischen Geisteswissenschaften, Naturwissenschaften und Restaurierungswissenschaften war die Ausstellung Johannes Vermeer. Vom Innehalten, die in diesem Jahr in der Gemäldegalerie Alter Meister in den staatlichen Kunstsammlungen Dresden gezeigt wurde. Eigens für diese Ausstellung wurde das Gemälde Brieflesendes Mädchen am offenen Fenster einer grundlegenden Restaurierung unterzogen. Diese Restaurierung diente jedoch nicht nur der Reparatur des Bildes. Um sich dem ursprünglichen Zustand des Gemäldes zwischen 1657 und 1659 anzunähern, wurden später hinzugefügte Malschichten großflächig abgenommen. Möglich wurde dies durch unterschiedliche, bildgebende materialwissenschaftliche Untersuchungen im Vorfeld, welche die wissenschaftlichen Grundlagen für die Diskussion über den weiteren Umgang mit der Lesenden schufen. Materialanalytische Verfahren wurden und werden ständig weiterentwickelt und optimiert. Sei es, um aus einer Vielzahl von Einzelmessungen ein Gesamtbild zu erstellen, oder die Größe einer Probenentnahme so zu reduzieren, dass von einer „minimal-invasiven“ oder „quasi nicht-invasiven“ Untersuchung ausgegangen werden kann. Nun feiert die Bundesanstalt für Materialforschung und -prüfung, zusammen mit ihren Vorgängerinstitutionen, den königlichen Versuchsanstalten, in diesem Jahr ihren einhundertfünfzigsten Geburtstag. Sie blickt damit auf eine lange Tradition materialwissenschaftlicher Analysen zurück, an deren Beginn beispielsweise die metallographischen Untersuchungen von Adolf Martens stehen. Derartige Untersuchungen bilden auch heute noch einen wesentlichen Bestandteil archäometallurgischer Forschung. Die Historie bzw. die Weiterentwicklung der Methodik lässt sich hier besonders gut nachzeichnen. Jedoch blicken auch Verfahren zur Charakterisierung weiterer Werkstoffe, wie Glas, Keramik, oder organischer Materialien auf eine lange Geschichte zurück. Die in diesem Band der N.i.Ke.-Schriftenreihe präsentierten Beiträge dokumentieren einerseits aktuelle Forschungsarbeiten, die erst in diesem Jahr in entsprechenden Fachjournalen publiziert wurden, andererseits liegen einige der Arbeiten bereits 50 Jahre zurück. Sie bekunden damit nicht nur die materialtechnologische und historische Bandbreite der Projekte, sondern offenbaren die Vielfältigkeit kulturhistorischer oder restauratorischer Fragestellungen, zu deren Beantwortung natur- und materialwissenschaftliche Forschung wesentliche Beiträge liefern können. Ich bedanke mich bei allen Kolleginnen und Kollegen, die zur Erstellung dieser dritten Ausgabe der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung beigetragen haben. Ihre Aufsätze ermöglichen den Blick in die Vielfältigkeit materialwissenschaftlicher Untersuchungen im Bereich Kunst- und Kulturgut. Ich wünsche Ihnen viel Spaß auf dieser kleinen Zeitreise. T2 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Pergamonmuseums KW - Schriftrollen vom Toten Meer KW - Gold mit Synchrotronstrahlung KW - Kandelaber des Ensembles am Charlottenburger Tor KW - Berliner Tuffsteinfassaden KW - Betondickglasfenster des Glockenturms am Eiermannbau KW - Kaiser-Wilhelm-Gedächtniskirche KW - Radiografische Untersuchung PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543239 UR - https://netzwerke.bam.de/Netzwerke/Navigation/DE/Netzwerke/NIKE/nike.html VL - 3 SP - 1 EP - 155 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Moisture testing and mapping N2 - Most building materials are porous and hydrophilic. Thus, for condition assessment and damage detection a determination of the material moisture is required. In this lecture, a short overview is given regarding moisture transport in porous media in the hygroscopic range. Then, several non-destructive measurement techniques are introduced. Here, the focus lies on their practical application and limitations. T2 - NDT&E Advanced Training Workshop CY - Berlin, Germany DA - 25.06.2025 KW - Building materials KW - Concrete KW - Material moisture KW - Moisture measurement techniques KW - Moisture transport PY - 2025 AN - OPUS4-63608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Influence of various microalloying strategies on the mechanical properties of weld seams in S690QL steel N2 - Microalloying elements such as niobium (Nb) and titanium (Ti) play a crucial role in achieving the desired mechanical properties of quenched and tempered high-strength fine-grained structural steels with a nominal yield strength of ≥ 690 MPa. Current specifications for the chemical composition only define upper limits for these elements, providing manufacturers with some flexibility. However, even minor deviations in alloying concepts can significantly influence the resulting mechanical properties. Consequently, accurately predicting weldability and the integrity of welded joints becomes challenging or even unfeasible due to variations in composition and the associated microstructural changes. Potential adverse effects include the softening of the heat-affected zone (HAZ) or, conversely, localized hardening phenomena. To address these challenges, various microalloying strategies with different Ti and Nb contents are being systematically investigated for the first time using specially designed laboratory-cast alloys. Each alloying approach is based on the commonly used S690QL steel grade while maintaining consistent chemical composition and heat treatment parameters. To evaluate the weldability, three-layer welds were produced using gas metal arc welding (GMAW), and critical microstructural regions, particularly those within the heat-affected zone (HAZ) exhibiting significant softening or hardening, were identified. The influence of the softened HAZ region on failure behavior was assessed through transverse tensile testing. Digital image correlation (DIC) was employed for in situ analysis of local strain distributions across different HAZ regions. In addition, Charpy tests were carried out on BM, WM and HAZ to determine the Charpy impact toughness. This was supported by metallographic analyses and thermodynamic simulation using ThermoCalc. T2 - IIW Intermediate Meeting, Com. II-A CY - Trollhättan, Sweden DA - 10.03.2025 KW - Welding KW - Microalloy elements KW - High strength steels KW - Mechanical properties PY - 2025 AN - OPUS4-62691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Heimann, Jan A1 - Duffner, Eric A1 - Charmi, Amir A1 - Schukar, Marcus A1 - Hashemi, Seyedreza A1 - Prager, Jens T1 - Towards predictive maintenance of hydrogen pressure vessels based on multi-sensor data N2 - In this paper, we report on a sensor network for structural health monitoring (SHM) of Type IV composite overwrapped pressure vessels (COPVs) designed for hydrogen storage. The sensor network consists of three different SHM sensing technologies: ultrasonic guided waves (GW), acoustic emission (AE) testing, and distributed fiber optic sensors (DFOS). We present an experimental setup for a lifetime test, where a COPV is subjected to cyclic loading. Data from all sensors are collected and centrally evaluated. The COPV failed after approximately 60,000 load cycles, and the sensor network proved capable of detecting and localizing the damage even before the failure of the COPV. This multi-sensor approach offers significantly more channels of information and could therefore enable a transition from costly and time-consuming periodic inspections to more efficient and modern predictive maintenance strategies, including artificial intelligence (AI)-based evaluation. This not only has a positive effect on operational c KW - Ffiber optic sensors KW - Acoustic emission KW - Guided waves KW - Hydrogen KW - Digital twin KW - Structural health monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-618948 DO - https://doi.org/10.58286/30513 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-61894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Schukar, Marcus A1 - Woody, Paul A1 - Wang, Bin A1 - Breithaupt, Mathias A1 - Kriegsmann, Andreas T1 - Distributed fiber optic strain sensing for structural health monitoring of 70 MPa hydrogen vessels N2 - We report on the development and testing of 70 MPa hydrogen pressure vessels with integrated fiber optic sensing fibers for automotive use. The paper deals with the condition monitoring of such composite pressure vessels (CPVs) using the optical backscatter reflectometry (OBR) applied for a distributed fiber optic strain sensing along fully integrated polyimide-coated single-mode glass optical fiber (SM-GOF). The sensing fibers were embedded into the vessel structure by wrapping them over the polymer liner during the manufacturing process of the carbon fiber reinforced polymer (CFRP). Detecting local strain events by the integrated fiber optic sensors can be an opportunity for monitoring the material degradation of CPVs under static and cyclic loading. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Fiber optic sensor KW - Distributed strain sensing KW - Composite pressure vessel KW - Structural health monitoring KW - Fiber-reinforced plastics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-603105 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60310 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Schukar, Marcus T1 - Humidity response of optical fibres with hygroscopic coatings and its temperature dependence N2 - Optical fibres with hygroscopic coatings are widely used in structural health monitoring to acquire the humidity information. Water absorption-induced coating expansion leads to a strain change in the silica fibre, which can be measured by point and distributed strain fibre sensors and used to quantify the environmental humidity. In this paper, the strain transfer from the coating to the fibre is described by both 1D and 3D models. The impact of the coating property on the humidity induced strain is theoretically analysed. Since the properties of the sensing fibre are temperature-dependent, the humidity response obtained by the strain-based approach may change under different thermal conditions. The humidity response of fibres with different polyimide coatings is characterized by a commercial optical frequency domain reflectometer under different temperature conditions. The experimental results confirm the temperature dependence of the humidity response as the sensitivity of all the tested fibres decreases as the temperature increases. KW - Rayleigh scattering KW - Humidity sensor KW - Optical fibre sensors KW - Optical frequency domain reflectometer PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629735 DO - https://doi.org/10.1088/2515-7647/adc85f VL - 7 IS - 2 SP - 1 EP - 11 PB - IOP Publishing Ltd CY - Bristol, UK AN - OPUS4-62973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Hicke, Konstantin T1 - Toward a Digital Twin of Hydrogen Pressure Vessels Enabled by Distributed Fiber Optic Sensors N2 - We present a digital replica of a hydrogen pressure vessel enabled by distributed fiber optic sensors (DFOS). This digital replica dynamically displays and updates the vessel’s structural condition by calculating strain residuals defined as the difference between the measured DFOS strain and the expected strain based on pressure data. As an example, we show the ability of the DFOS to detect and localize damage caused by drilling six holes into the vessel’s body. This digital replica represents a foundational step toward a fully integrated digital twin for predictive maintenance and remaining lifetime prognosis. T2 - Sensor and Measurement Science International (SMSI) 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - fiber optic sensors KW - digital twin KW - structural health monitoring KW - hydrogen KW - machine learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633885 UR - https://www.ama-science.org/proceedings/details/5962 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.1 SP - 165 EP - 166 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-63388 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Martin, T A1 - Zimmermann, E A1 - Klitzsch, N A1 - Hördt, A A1 - Huisman, J A A1 - Radic, T A1 - Kruschwitz, Sabine T1 - Round-robin test of SIP laboratory measurements using electrical test networks N2 - This study presents the results of an interlaboratory test designed to evaluate the accuracy of spectral induced polarization (SIP) measurements using controlled electrical test networks. The study, conducted in Germany since 2006, involved 12 research institutes, six different impedance measurement devices and four types of electrical test networks specifically designed to evaluate phase shift errors in SIP measurements. The test networks, with impedances ranging from 100 to 150 kΩ, represent high-impedance samples with different phase characteristics, and pose the measurement challenges typical of such samples, including high contact impedances and parasitic capacitances. Four key findings emerged from the study: (1) Impedance measurements across all devices showed deviations within 1 per cent over a wide frequency range (0.001–1000 Hz); (2) phase errors remained below 1 mrad up to 100 Hz for most devices, but increased at higher frequencies due to parasitic capacitances and electromagnetic coupling effects; (3) lab-specific instruments have lower phase errors than field instruments when used in a laboratory environment, primarily due to the effects of long cables and too low input impedances of the field instruments; and (4) short cables and driven shielding technology effectively minimized parasitic capacitance and improved measurement accuracy. The study highlights the usefulness of test networks in assessing the accuracy of SIP measurements and raises awareness of the various factors influencing the quality of SIP data. KW - Induced polarization KW - Electrical properties KW - Electrical resistivity tomography (ERT) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-636755 DO - https://doi.org/10.1093/gji/ggaf153 SN - 0956-540X VL - 242 IS - 1 SP - 1 EP - 13 PB - Oxford University Press (OUP) AN - OPUS4-63675 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Artistlib - remote control the radiographic simulator aRTist from Python N2 - The software aRTist is a simulation tool for the generation of realistic radiographs of virtual radiographic superstructures. With radiographic simulations, virtual component models can be scanned as in a computed-tomography scanner. In modern radiography, simulation has become an important tool to minimize cost- and time-intensive measurements. It is increasingly used to optimize techniques for complex applications, to support the method developments, and for educational purposes. With Artistlib, we have started the development of a programming interface to support use cases where the interactive use of the graphical user interface is not suitable. The open-source Python library is intended to remote control and automate the radiographic simulator aRTist. T2 - 10th International Symposium on Digital Industrial Radiography and Computed Tomography (DIR 2025) CY - Paris, France DA - 01.07.2025 KW - Computed Tomography KW - Numerical Simulation PY - 2025 AN - OPUS4-63703 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bellon, Carsten T1 - Realistische Simulation von Röntgencomputertomografie-Systemen N2 - Die Entwicklung und Bewertung realitätsnaher Nachbildungen eines industriellen CTSystems in einer Simulationssoftware waren Inhalt des WIPANO Forschungsprojektes CTSimU2 – „Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware“. Als Voraussetzung dienen dabei Simulationssoftwares, die durch das Testframework aus dem Vorprojekt CTSimU1 basisqualifiziert wurden. Das Testframework testet die hinreichende physikalische Korrektheit und Funktionalität einer Simulationssoftware (Basisqualifizierung der Software). Für eine realitätsnahe Nachbildung ist nicht nur die Güte der Simulationssoftware, sondern insbesondere die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware ausschlaggebend. Dabei kann das Vorgehen der Parametrisierung in vier Schritte unterteilt werden: die Datenaufnahme am realen CT-System (Schritt 1), die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben (Schritt 2), die Übertragung der Parameter in die spezifischen Simulationssoftwares (Schritt 3) und die Validierung der resultierenden Simulationsergebnisse Simulationsparameter durch einen geeigneten Test an dimensionellen Messgrößen (Schritt 4) Ziel des Projektes war es neben der Erarbeitung allgemeiner Methoden zur Datenaufnahme und Auswertung der Daten, die Entwicklung eines Tests, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage im Hinblick auf eine spätere Messunsicherheitsbestimmung beurteilt werden kann. Die erarbeiteten Ergebnisse sollen wie bereits im Vorprojekt CTSimU1 in einen Richtlinienentwurf für die Richtlinienreihe VDI/VDE 2630 übertragen werden. Dieser Beitrag fasst die Arbeiten und Ergebnisse des Projekts zusammen. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2024 KW - Computertomografie KW - Simulation PY - 2025 AN - OPUS4-63705 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wang, Kun T1 - Water absorption effects on distributed temperature sensing using polyimide-coated optical fiber N2 - Polyimide-coated fibers are becoming more popular for distributed temperature sensing (DTS) because this coating can withstand much higher temperatures than the standard acrylate coating. As a hygroscopic material, polyimide can absorb water from the air, changing its properties, which may result in a modified temperature response of the sensing fiber. This study investigates the effect of water absorption on the performance of polyimide-coated optical fibers with different sizes and properties. The thermal response of these fibers was determined experimentally from 20°C to 90°C at a broad relative humidity level ranging from 10% to 90%. The results show that all the fibers experienced a decrease in temperature sensitivity as humidity increased, with the most noticeable non-linear spectral shift observed at higher humidity levels. These findings highlight the importance of optimizing fiber design and coating properties to balance stability and sensitivity, ensuring the reliable performance of DTS systems under extreme environmental conditions. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Distributed temperature sensing KW - Optical fiber sensors KW - Humidity sensing KW - Temperature sensing KW - Water absorption KW - Polyimide-coated fiber PY - 2025 AN - OPUS4-63639 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gupta, Kanhaiya A1 - Poka, Konstantin A1 - Ulbricht, Alexander A1 - Waske, Anja T1 - Identification and authentication of additively manufactured components using their microstructural fingerprint N2 - In the field of additive manufacturing, the ability to uniquely identify and authenticate parts is crucial for certification, logistics, and anti-counterfeiting efforts. This study introduces a novel methodology that leverages the intrinsic microstructural features of additively manufactured components for their identification, authentication, and traceability. Unlike traditional tagging methods, such as embedding QR codes on the surface or within the volume of parts, this approach requires no alteration to the printing process, as it utilizes naturally occurring microstructural characteristics. The proposed workflow involves the analysis of 3D micro-computed tomography data to identify specific voids that meet predefined identification criteria. This method is demonstrated on a batch of 24 parts manufactured with identical process parameters, proving capable of achieving unambiguous identification and authentication. By establishing a tamper-proof link between the physical part and its digital counterpart, this methodology effectively bridges the physical and digital realms. This not only enhances the traceability of additively manufactured parts but also provides a robust tool for integrating digital materials, parts databases, and product passports with their physical counterparts. KW - Authentication KW - Additive manufacturing KW - X-ray Computed Tomography KW - Digital fingerprint KW - Unique identification PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630356 DO - https://doi.org/10.1016/j.matdes.2025.113986 SN - 1873-4197 VL - 254 SP - 1 EP - 12 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-63035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Chruscicki, Sebastian A1 - Schukar, Marcus A1 - Münzenberger, Sven A1 - Krebber, Katerina T1 - Application of Intensity-Based Coherent Optical Time Domain Reflectometry to Bridge Monitoring N2 - Although distributed fiber sensing techniques have been widely used in structural health monitoring, the measurement results of bridge monitoring, particularly under destructive testing, have rarely been reported. To the best of our knowledge, this paper is the first report of distributed vibration measurement results, which we obtained during a three-day destructive test on an abolished bridge. A coherent optical time domain reflectometry (COTDR) was used to acquire the vibration information while the bridge was being sawed. The obtained signal was analyzed in time and frequency domain. Some characteristics of the sawing-induced vibration were retrieved by the short-time Fourier transform; the vibration exhibited several high frequency components within the measured range up to 20 kHz and all the components appeared in the same time slot. Some unexpected signals were also detected. Thorough analysis showed that they are quite different from the sawing-induced vibration and are believed to originate from internal damage to the bridge (probably the occurrence of cracks). KW - Destructive testing KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed acoustic sensing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547451 DO - https://doi.org/10.3390/s22093434 VL - 22 IS - 9 SP - 3434 PB - MDPI AN - OPUS4-54745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Component test for simplified testing of hydrogen‐assisted delayed cold cracking of high‐strength, submerged arc‐welded offshore steel structures N2 - Offshore Wind Turbines (OWT) are a key factor in tomorrow's sustainable energy generation. The ever-increasing installation depth and weight of OWTs require suitable foundation concepts such as monopiles or tripods. Typically, mild steels such as S420ML are used with plate thicknesses of up to several hundred mm, resulting in high restraints in the welded joints. The large plate thickness requires high-efficiency welding processes such as submerged arc welding (SAW) with multiple wires. Due to the very high stiffness and plate thickness of the large-scale offshore structure, a susceptibility to time-delayed hydrogen assisted cracking (HAC) may occur. The evaluation of this crack susceptibility is very complex due to the component size and stiffness of real offshore structures. For this purpose, a near-component test geometry was developed to transfer the real stiffness conditions to laboratory (i.e. workshop) scale. The 350 kg mock-up studied consisted of heavy plates (thickness 50 mm, seam length 1,000 m) joined by a 22-pass submerged-arc weld. Additional stiffeners simulated the effect of high restraint or shrinkage restraint of the weld. Extreme scenarios of hydrogen absorption during welding were simulated by using flux in dry (HD < 5 ml/100g Fe) and wet (HD > 15 ml/100g Fe) conditions. Weld residual stresses were determined using a robotic X-ray diffractometer. Areas of critical tensile residual stress (at the level of the yield strength) were found in the weld metal and in the heat affected zone, suggesting that these weld sub-zones are the most critical in the case of hydrogen ingress. To identify possible delayed cracking, the welds were tested by phased array ultrasonic testing (PAUT) after welding, 6 h, 12 h, 24 h, and a maximum of 48 h. Summarized, no significant occurrence of HAC was detected, indicating the high crack resistance of the welded joint, i.e., a suitable combination of base material, welding consumable and parameters. T2 - MPA Seminar 2024 - Materials, Processes, Applications CY - Stuttgart, Germany DA - 08.10.2024 KW - Hydrogen KW - Offshore wind turbine KW - Component test KW - Submerged arc welding KW - Minimum waiting time PY - 2024 AN - OPUS4-61323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pelkner, Matthias T1 - Process monitoring in metal AM@BAM, the project ProMoAM N2 - In this presentation we give an overview of activities regarding non-destructive testing of AM components during the manufacturing process. For this purpose, we installed different NDT methods inside the AM systems. The results obtained during the manufacturing process are presented and discussed. T2 - 74th IIW Annual Assembly and International Conference CY - Online meeting DA - 07.07.2021 KW - Non-destructive testing KW - Additive manufacturing KW - Online monitoring PY - 2021 AN - OPUS4-53186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - On the limitations of small cubes as test coupons for process parameter optimization in laser powder bed fusion of metals N2 - The capability to produce complexly and individually shaped metallic parts is one of the main advantages of the laser powder bed fusion (PBF LB/M) process. Development of material and machine specific process parameters is commonly based on results acquired from small cubic test coupons of about 10 mm edge length. Such cubes are usually used to conduct an optimization of process parameters to produce dense material. The parameters are then taken as the basis for the manufacturing of real part geometries. However, complex geometries go along with complex thermal histories during the manufacturing process, which can significantly differ from thermal conditions prevalent during the production of simply shaped test coupons. This may lead to unexpected and unpredicted local inhomogeneities of the microstructure and defect distribution in the final part and it is a root cause of reservations against the use of additive manufacturing for the production of safety relevant parts. In this study, the influence of changing thermal conditions on the resulting melt pool depth of 316L stainless steel specimens is demonstrated. A variation of thermo-graphically measured intrinsic preheating temperatures was triggered by an alteration of inter layer times and a variation of cross section areas of specimens for three distinct sets of process parameters. Correlations between the preheating temperature, the melt pool depth, and occurring defects were analyzed. The limited expressiveness of the results of small density cubes is revealed throughout the systematic investigation. Finally, a clear recommendation to consider thermal conditions in future process parameter optimizations is given. T2 - Icaleo 2023 CY - Chicago, IL, USA DA - 16.10.2023 KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Representative specimens KW - Thermography PY - 2023 AN - OPUS4-58656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - On critical shifts of the process window due to heat accumulation in laser powder bed fusion N2 - Safety-critical applications of products manufactured by laser powder bed fusion (PBF-LB/M) are still limited to date. This is mainly due to a lack of knowledge regarding the complex relationship between process, structure, and resulting properties. The assurance of homogeneity of the microstructure and homogeneity of the occurrence and distribution of defects within complexly shaped geometries is still challenging. Unexpected and unpredicted local inhomogeneities may cause catastrophic failures. The identification of material specific and machine specific process parameter windows for production of fully dense simple laboratory specimens is state of the art. However, the incorporation of changing thermal conditions that a complexly shaped component can be faced with during the manufacturing process is often neglected at the stage of a process window determination. This study demonstrates the tremendous effect of changing part temperatures on the defect occurrence for the broadly used stainless steel alloy AISI 316L. Process intrinsic variations of the surface temperature are caused by heat accumulation which was measured by use of a temperature adjusted mid-wavelength infrared (MWIR) camera. Heat accumulation was triggered by simple yet effective temporal and geometrical restrictions of heat dissipation. This was realized by a variation of inter layer times and reduced cross section areas of the specimens. Differences in surface temperature of up to 800 K were measured. A severe development of keyhole porosity resulted from these distinct intrinsic preheating temperatures, revealing a shift of the process window towards unstable melting conditions. The presented results may serve as a warning to not solely rely on process parameter optimization without considering the actual process conditions a real component is faced with during the manufacturing process. Additionally, it motivates the development of representative test specimens. T2 - The 76th IIW annual assembly and international conference on welding and joining CY - Singapore DA - 16.07.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Laboratory specimens KW - Process parameter optimization KW - Heat accumulation KW - Keyhole porosity KW - Infrared thermography PY - 2023 AN - OPUS4-58023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan T1 - Innovative Real-Time Monitoring of H2 Pressure Vessels for Enhanced Safety and Reliability N2 - The significantly increased number of pressure vessels for storage and transport of H2 makes periodic manual inspections virtually impossible. Structural health monitoring enables proactive maintenance, extends the vessel’s lifespan, and ensures compliance with regulations, all while minimizing operational risks and downtime. T2 - QI-Digital Forum 2024 CY - Berlin, Germany DA - 09.10.2024 KW - Structural Health Monitoring KW - Pressure Vessel KW - Hydrogen KW - Reliability KW - Quality Infrastructure KW - Demonstrator PY - 2024 AN - OPUS4-61485 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Elahi, Seyed Ahmad T1 - Searching for the first sign - crack initiation under fatigue loading in seawater-corroded structural S355 steel N2 - Corrosion caused by direct contact with seawater is the most important problem for technical systems and components made of steel in the maritime sector (quote). The loss of material associated with general corrosion leads to a weakening due to the associated reduction in cross-section. Besides, stress concentrations will occur at localized areas of corrosion called corrosion pits. With repeated loading, such pit may act as a nucleation site for fatigue cracks, which ultimately lead to the degradation of the fatigue strength of the material (quote). Due to the random nature of the spatial occurrence of such localized corrosion, the prediction of service life under fatigue loading is made even more difficult. Research shows that a significant portion of fatigue life is spent in the transition of a corrosion pit to a short fatigue crack and in the growth of such short cracks [1]. As a part of the MAXWind project, numerical models are developed that incorporate the evolution of pit morphology due to corrosion [2], associated geometric stress concentration [3], and pit to crack transition [4]. Experiments that represent actual corrosion pits are thus required to verify and validate such models and to determine the model parameters. As part of the project, structural steel coupons (used for manufacturing wind turbine monopile structures) were directly exposed to seawater in an offshore facility for 22 months. Subsequently, dog-bone shaped specimens were extracted from coupons from different corroded contact areas (underwater, water level, splash zone) for fatigue strength evaluation. This article describes selected results of fatigue tests (purely tensile at different load levels. The sample surfaces were monitored with an IR camera during the entire fatigue test. The aim of this observation was to record the spatial temperature distribution which can be correlated to the stress distribution on the sample surface. The occurrence of cracks is characterized by the appearance of closely neighboring regions with reduced (at the crack flanks) and increased (at the crack tip) internal stress [5]. The resulting temperature differences are very small but can be quantified using the lock-in technique (i.e. TSA - thermal stress analysis). In this study, different thermal signatures are considered, which can be used as an indicator for the first occurrence of macroscopic cracks. T2 - 21st International Conference on Experimental Mechanics CY - Bologna, Italy DA - 07.07.2025 KW - Thermoelastic effect KW - TSA KW - Thermal stress analysis KW - Internal stress distribution PY - 2025 AN - OPUS4-63721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Heimann, Jan A1 - Duffner, Eric A1 - Charmi, Amir A1 - Schukar, Marcus A1 - Hashemi, Seyedreza A1 - Prager, Jens T1 - Towards predictive maintenance of hydrogen pressure vessels based on multi-sensor data fusion and digital twin modeling N2 - Hydrogen pressure vessels are among the most essential components for reliable hydrogen technology. Under current regulations, a mostly conservative strategy is employed, restricting the usage time of hydrogen pressure vessels without providing information on the real remaining lifetime. During the service life, pressure vessels are inspected periodically. However, no established method that can provide continuous monitoring or information on the remaining safe service life of the vessel. In this paper, we propose a sensor network for Structural Health Monitoring (SHM) of hydrogen pressure vessels where data from all sensors are collected and centrally evaluated. Specifically, we integrate three different SHM sensing technologies namely Guided Wave ultrasonics (GW), Acoustic Emission testing (AT), and distributed Fiber Optic Sensing (FOS). This integrated approach offers significantly more information and could therefore enable a transition from costly and time-consuming periodic inspections to more efficient and modern predictive maintenance strategies, including Artificial Intelligence (AI)-based evaluation. This does not only have a positive effect on the operational costs but enhances safety through early identification of critical conditions in the overall system in real-time. We demonstrate an experimental set-up of a lifetime test where a Type IV Composite Overwrapped Pressure Vessel (COPV) is investigated under cyclic loading instrumented with AT, FOS, and GW methods. We acquired data from the sensor network until the pressure vessel failed due to material degradation. The data collected using the three different SHM sensor technologies is planned to be evaluated individually, using data fusion, and AI. In the future, we aim to integrate the measurement setup into a hydrogen refueling station with the data stream implemented into a digital signal processing chain and a digital twin. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Acoustic emission KW - Ultrasonic guided waves KW - Fiber optic sensors KW - Hydrogen KW - Pressure vessels KW - Structural health monitoring KW - Machine learning PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602764 UR - https://www.ndt.net/search/docs.php3?id=29702 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-60276 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Duffner, Eric A1 - Ulbricht, Alexander A1 - Prager, Jens A1 - Krebber, Katerina T1 - Structural health monitoring of hydrogen pressure vessels using distributed fiber optic sensing N2 - We report on distributed fiber optic sensing-based monitoring of hydrogen composite overwrapped pressure vessels (COPV) to simultaneously increase the operational lifespan and mitigate maintenance costs. Our approach represents, to the best of our knowledge, the first application of distributed fiber optic sensing for COPV Type IV monitoring, where the sensing fibers are attached to the surface, rather than integrated into the composite material. Specifically, we attach an optical fiber of 50 m to the pressure vessel's surface, covering both the cylindrical and dome sections. We note that our fiber optic sensing technique relies on swept wavelength interferometry providing strain information along the entire length of the optical fiber with high spatial resolution even at the millimeter scale. When the vessel is pressurized, the sensing optical fiber shows a linear strain response to pressure at every position along the fiber. After thousands of load cycles, the vessel finally fails with the optical fiber detecting and precisely localizing the damage in the vessel’s blind dome area. Furthermore, we discuss the potential of state-of-the-art signal processing methods and machine learning for advancing predictive maintenance. This could reduce the number of regular inspections, mitigate premature maintenance costs, and simultaneously increase the vessel’s remaining safe service life. We believe that the structural health monitoring of hydrogen pressure vessels with fiber optic sensors can enhance trust in hydrogen technology contributing to the energy transition in the future. T2 - 11th European Workshop on Structural Health Monitoring CY - Potsdam, Germany DA - 10.06.2024 KW - Hydrogen KW - Fiber optic sensors KW - Composites KW - Machine learning KW - Structural health monitoring PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602731 UR - https://www.ndt.net/search/docs.php3?id=29701 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60273 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Breithaupt, Mathias A1 - Duffner, Eric A1 - Schukar, Marcus T1 - Real-time monitoring of hydrogen composite pressure vessels using surface-applied distributed fiber optic sensors N2 - In this paper, we report to the best of our knowledge for the first time on continuous real-time monitoring of composite overwrapped pressure vessels (COPVs) designed for hydrogen storage using surface-applied distributed fiber optic sensors (DFOS). We conducted continuous and real-time DFOS measurements during pressure cycling tests consisting of periodic pressure fluctuations between 20 bar and 875 bar, with a rate of 5 cycles min−1. During pressure cycling, the DFOS system measured strain changes, that under normal operating conditions were linearly correlated to changes in pressure. To detect and quantify damage-related anomalies, we trained a simple regression model to predict strain from pressure data and used the difference between predicted and measured values as a damage indicator. With our approach, the DFOS system not only detected and localized the damage but also continuously tracked its evolution in real time under dynamic pressure conditions. Furthermore, unlike previous studies where optical fibers were embedded within the composite structure, we applied them on the COPV surface, reducing both implementation cost and time while eliminating the need to modify the COPV manufacturing process. Based on our results, we are confident that DFOS can enhance safety and facilitate the transition from time-consuming periodic inspections to more efficient, machine learning-based predictive maintenance. KW - Fiber optic sensors KW - Hydrogen KW - Structural health monitoring KW - Pressure vessels KW - Predictive maintenance PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627644 DO - https://doi.org/10.1088/2515-7647/adb9ac SN - 2515-7647 VL - 7 IS - 2 SP - 2 EP - 10 PB - IOP Publishing Ltd CY - Bristol, UK AN - OPUS4-62764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Effects of inter layer time and build height on resulting properties of 316L stainless steel processed by laser powder bed fusion N2 - Das pulverbettbasierte selektive Laserstrahlschmelzen (engl. laser powder bed fusion, L-PBF) ist die am weitesten verbreitete additive Fertigungstechnologie für die Herstellung metallischer Komponenten. Unter der Vielzahl an Einflussfaktoren auf die Qualität und die mechanischen Eigenschaften von L PBF-Bauteilen hat die Zwischenlagenzeit (engl. inter layer time, ILT) bisher kaum Beachtung in der wissenschaftlichen Literatur gefunden, obwohl sie je nach Bauraumausnutzungsgrad stark variieren kann. In diesem Vortrag werden Ergebnisse einer Studie präsentiert, die den Einfluss der ILT in Kombination mit der Bauteilhöhe und unter Berücksichtigung verschiedener Volumenenergiedichten am Beispiel der austenitischen Stahllegierung AISI 316L untersucht. Die Fertigungsprozesse wurden in situ mittels Thermographiekamera überwacht, sodass Informationen über das Abkühlverhalten der Bauteile während des Prozesses gewonnen werden konnten. Es wurden signifikante Effekte der ILT und der Bauteilhöhe auf Wärmeakkumulation, Mikrostruktur, Schmelzbadgeometrie und Härte festgestellt. Ferner konnte ein Anstieg von Defektdichten bei einem gegenseitigen Wechselspiel aus Bauteilhöhe und ILT aufgezeigt werden. Die Zwischenlagenzeit wurde somit als kritischer Faktor für die L-PBF-Fertigung von Realbauteilen identifiziert. T2 - Workshop In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Infrared thermography KW - Laser Powder Bed Fusion (L-PBF) KW - Selective Laser Melting (SLM) KW - Additive Manufacturing (AM) KW - Process monitoring PY - 2021 AN - OPUS4-52699 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Tales from Within: Residual Stress and Void Formation in LPBF 316L N2 - An unusual microstructure, inherent residual stresses and void formation are the three key aspects to control when assessing metallic parts made by LPBF. This talk explains an experiment to unravel the interlinked influence of the two mechanisms for the formation of residual stresses in LPBF: the temperature gradient mechanism and constricted solidification shrinkage. The impact of each mechanism on the shape and magnitudes of the residual stress distribution is described. Combined results from neutron diffraction, X-ray diffraction, computed tomography and in-situ thermography are presented. Also, influence of scan strategies as well as surface roughness of subjacent layers on void formation is shown. Results from computed tomography and in-situ thermography of a specimen dedicated to study the interaction of the melt pool with layers of powder underneath the currently illuminated surface are presented. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Neutron diffraction KW - Laser powder bed fusion KW - In-situ thermography KW - Computed tomography KW - X-ray diffraction KW - Residual stress KW - Pore formation KW - AISI 316L PY - 2021 AN - OPUS4-52819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael A1 - Kromm, Arne A1 - Mente, Tobias A1 - Czeskleba, Denis A1 - Brackrock, Daniel A1 - Kannengießer, Thomas T1 - Bauteilversuch zur Bewertung der wasserstoffunterstützten Rissanfälligkeit geschweißter, dickwandiger Offshore-Gründungsstrukturen N2 - Offshore-Windenergieanlagen erfordern Gründungskonzepte aus unterpulver-(UP-)geschweißten Dickblechen (bspw. der Güte S420ML). Während der Schweißfertigung kann eine zeitverzögerte wasserstoffunterstützte Kaltrissbildung auftreten, deren Bewertung aufgrund der Bauteilgröße von Offshore-Strukturen sehr komplex ist. Deswegen wurde eine bauteilähnliche Geometrie (Mock-Up) entwickelt, um reale Steifigkeitsverhältnisse auf den Labormaßstab zu übertragen. Zusätzliche Versteifungen simulieren die Wirkung einer Einspannung bzw. Schrumpfbehinderung der Schweißnaht. Über die Verwendung von Schweißpulvern mit definierter Feuchte wurden zudem ein Extremszenario der Wasserstoffaufnahme simuliert. Entsprechend der vorgegebenen Mindestwartezeit für die ZfP von bis zu 48 h wurde die Schweißnaht zerstörungsfrei mit Phased-Array-Ultraschall-Prüfung (PAUT) geprüft und die Eigenspannungen über Röntgendiffraktometrie (XRD) bestimmt. Zusätzlich wurde die Wasserstoffverteilung in der Schweißverbindung numerisch simuliert. Außer zulässigen Defekten (wie Poren), wurde keine verzögerte Kaltrissbildung in den Mock-Ups festgestellt, was auf hohe Rissbeständigkeit hindeutet. T2 - Tagung Werkstoffprüfung 2023 CY - Berlin, Germany DA - 23.11.2023 KW - Kaltrissbildung KW - Wasserstoff KW - Offshore KW - Schweißen KW - Bauteiltest PY - 2023 DO - https://doi.org/10.48447/WP-2023-219 SP - 316 EP - 321 CY - Berlin AN - OPUS4-58908 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rhode, Michael T1 - Bauteilversuch zur Bewertung der wasserstoffunterstützten Rissanfälligkeit geschweißter, dickwandiger Offshore Gründungsstrukturen N2 - Offshore-Windenergieanlagen erfordern Gründungskonzepte aus unterpulver-(UP-)geschweißten Dickblechen (bspw. der Güte S420ML). Während der Schweißfertigung kann eine zeitverzögerte wasserstoffunterstützte Kaltrissbildung auftreten, deren Bewertung aufgrund der Bauteilgröße von Offshore-Strukturen sehr komplex ist. Deswegen wurde eine bauteilähnliche Geometrie (Mock-Up) entwickelt, um reale Steifigkeitsverhältnisse auf den Labormaßstab zu übertragen. Zusätzliche Versteifungen simulieren die Wirkung einer Einspannung bzw. Schrumpfbehinderung der Schweißnaht. Über die Verwendung von Schweißpulvern mit definierter Feuchte wurden zudem ein Extremszenario der Wasserstoffaufnahme simuliert. Entsprechend der vorgegebenen Mindestwartezeit für die ZfP von bis zu 48 h wurde die Schweißnaht zerstörungsfrei mit Phased-Array-Ultraschall-Prüfung (PAUT) geprüft und die Eigenspannungen über Röntgendiffraktometrie (XRD) bestimmt. Zusätzlich wurde die Wasserstoffverteilung in der Schweißverbindung numerisch simuliert. Außer zulässigen Defekten (wie Poren), wurde keine verzögerte Kaltrissbildung in den Mock-Ups festgestellt, was auf hohe Rissbeständigkeit hindeutet. T2 - Tagung Werkstoffprüfung 2023 CY - Berlin, Germany DA - 23.11.2023 KW - Kaltrissbildung KW - Wasserstoff KW - Offshore KW - Bauteilversuch KW - Imperfektion PY - 2023 AN - OPUS4-58907 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Heimann, Jan A1 - Mustapha, Samir A1 - Yilmaz, Bengisu A1 - Prager, Jens T1 - Guided Waves in Composite Overwrapped Pressure Vessels and Considerations for Sensor Placement Toward Structural Health Monitoring—An Experimental Study N2 - The utilization of composite overwrapped pressure vessels (COPVs) to store hydrogen, especially at high pressures, is gaining more popularity due to their lightweight design and high storage density, offering significant economic advantages. However, the presence of material defects or fatigue can lead to critical failures, requiring an innovative and robust approach to ensure safe operation and system integrity. Developing a continuous structural health monitoring (SHM) system for COPVs can provide comprehensive realtime information about their condition, facilitating a shift away from periodic inspections. This study scrutinizes the behavior of guided waves (GWs) within COPVs to design a sensor ,network for damage detection and localization. First, the dispersive and multimodal propagation behavior of GWs is experimentally investigated. Subsequently, important parameters for the network design are derived and finally a sensor network consisting of 15 piezoelectric transducers is designed to cover the entire cylindrical area. The effectiveness is then evaluated experimentally by placing artificial defects on the surface of the COPV. The multi-layered dataset of GW signals was analyzed using both commonly used ultrasonic features (e.g., amplitude, frequency, time of flight) as well as statistical features (kurtosis, skewness, variance, etc.). These features were utilized to compute a damage index, and the effectiveness of the detection performance was assessed using receiver operating characteristic curves. It can be seen that some features are more sensitive and robust under varying experimental conditions. The results show that ultrasonic GW SHM system is a promising solution for damage detection and localization in COPVs. KW - Composite Overwrapped Pressure Vessels KW - Guided Waves KW - Structural Health Monitoring KW - Sensors Placement KW - Damage Detection KW - Damage Localization KW - Elastic Wave KW - Testing Methodologies KW - Ultrasonics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625239 DO - https://doi.org/10.1115/1.4067667 SN - 2572-3898 VL - 8 IS - 3 SP - 031007-1 EP - 031007-13 PB - The American Society of Mechanical Engineers (ASME) CY - New York, USA AN - OPUS4-62523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Accounting for Long Term Environmental Influences on Ultrasonic Monitoring Measurements of Reinforced Concrete Constructions with Embedded Transducers N2 - Ultrasound measurements in concrete are a well-known technique in civil engineering and non-destructive testing. For consistent monitoring of a concrete structure, the common techniques, using external sensors can often not provide the appropriate degree of repeatability, as the surface of structures changes, and comparable coupling conditions cannot be guaranteed when a measurement is repeated after some time. By embedding ultrasound transducers in concrete, we aim to develop a strategy for long-term monitoring of infrastructure, especially bridges, as a supplement and extension to other techniques. Applying the so-called coda wave interferometry to these measurements we can detect subtle changes in the medium far beyond the resolution limit of traditional time of flight methods. A smart sensor layout enables cost-efficient sensing of the entire area of interest. Embedding the transducers might remove uncertainties like coupling or positioning changes, while other challenges remain. Temperature and moisture content influence the structure and the transducers. These drifts need to be recorded and removed and good coupling must be ensured while not being able to visually inspect the sensor. In a multidisciplinary research group funded by the German Research Foundation, we aim to solve these problems on the way towards an ultrasound monitoring system for reinforced concrete structures. In various experiments in the lab and field, we determine the influence of temperature variations on the measurements and the equipment. As the monitoring task is the detection of irreversible damages - not reversible changes - a smart system requires a smart way of discrimination between permanent damages and reversible changes. With the data collected in these experiments, we present an approach to an environmental correction to ultrasound data to avoid a misinterpretation of these environmental changes as damage indicators. T2 - 10th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Porto, Portugal DA - 30.06.2021 KW - Coda Wave Interferometry KW - Embedded sensors KW - Long-term monitoring KW - Ultrasound KW - Temperature Influence PY - 2021 AN - OPUS4-53404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Monitoring of a prestressed bridge model by ultrasonic measurement and vibration recordings N2 - Nowadays, civil engineers have applied prestressing technique to long span bridges to enhance the structural strength and to improve the structural performance in their life time. However, it‘s not easy to avoid prestress loss during the construction or in service time. This problem will influence the function of the structures and worse make our life in danger. Therefore, it‘s important to focus on the topic „bridge monitoring“ to make sure the structural property is "health". This presentation introduces the work which fulfills the research goal - birdge monitoring. A large-scale prestressed concrete bridge model was considered in this work. We obteined various damaged condition due to the different prestressed levels which we can change every time in the experiment. The experimental measurement in two scales were demonstrated by ultrasonics and natural vibration of the bridge. T2 - COMPDYN 2021 8th ECCOMAS Thematic Conference on Computational Methods in Structural Dynamics and Earthquake Engineering CY - Online meeting DA - 28.06.2021 KW - Bridge monitoring KW - Prestressed concrete bridge KW - Ultrasonic KW - Natural vibration PY - 2021 AN - OPUS4-52955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Sichere Verschlussbauwerke mittels innovativer Materialien, multisensorischem Monitoring und Ultraschall-Prüfung zur Qualitätssicherung N2 - Verschlussbauwerke sind für die untertägige Endlagerung im Salzgestein als eine wichtige technische Barriere vorgesehen. Diese Bauwerke müssen hohen Anforderungen an Sicherheit und Integrität genügen, weshalb im Projekt SealWasteSafe Werkstofftechnik, Prüfverfahren und Überwachungsmethoden für sichere Verschlussbauwerke verbessert werden. Dabei zeigen die untersuchten alkaliaktivierten Materialien (AAM) langsamere Reaktionskinetik bei der Erhärtung im Vergleich zu Salzbeton, was potenziell geringere Rissbildung erwarten lässt. Die Erhärtung wird an Probekörpern (100-300 l) multisensorisch über einen Zeitraum von mindestens 28 Tagen überwacht. Die Parameter Temperatur und Feuchtigkeit werden einerseits kabelgebunden, andererseits mittels drahtloser Radio Frequency Identification (RFID)-Technik aufgezeichnet. Zusätzlich kommen Schallemissionsmessungen sowie Dehnungsmessungen mittels verteilter faseroptischer Sensorik (FOS) zum Einsatz. Die Überwachung zeigt verschiedene Charakteristika beim Erhärten der Materialien mit geringerer Temperaturentwicklung des AAM. Zusätzlich werden Ultraschallmessungen genutzt, um Einbauteile und Störstellen wie Risse und Delaminationen im Rahmen der Qualitätssicherung am Probekörper und am Verschlussbauwerk zu detektieren. Dafür werden sowohl ein Ultraschallmesssystem mit großer Apertur (LAUS) als auch eine Ultraschall-Bohrlochsonde eingesetzt. Durch Erhöhung des Schalldrucks und Schallfeldbündelung im Beton wird die Aussagekraft der von der Bohrlochsonde aufgezeichneten Messsignale verbessert, was in Modellierungen und ersten Labortests gezeigt werden kann. Die Auswertung der Ultraschallmessungen zeigt das große Potenzial der Methode mit Eindringtiefen bis zu 9 m, wobei anspruchsvolle Abbildungsverfahren zu einer verbesserten Abbildung der internen Strukturen führen. Insgesamt verbessern die im Projekt SealWasteSafe entwickelten Materialien und Methoden die Möglichkeiten für sichere Verschlussbauwerke nuklearer Endlager. Obwohl die Konzepte speziell für Bauwerke im Salzgestein entwickelt werden, sind sie partiell gut auf andere Wirtsgesteine übertragbar. T2 - 3. Tage der Standortauswahl CY - Aachen, Germany DA - 08.06.2022 KW - SealWasteSafe KW - Salzbeton KW - Verschlussbauwerke KW - Monitoring KW - Ultraschall KW - Inspektion PY - 2022 AN - OPUS4-55093 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Zerstörungsfreie Prüfmethoden für Verschlussbauwerke nuklearer Endlager im Projekt SealWasteSafe N2 - Für die sichere Einlagerung von radioaktiven oder toxischen Abfällen kommen im Salzgestein technische Barrieren in Form von untertägigen Verschlussbauwerken zum Einsatz. Aufgrund der hohen Anforderungen an Sicherheit und Integrität dieser Verschlussbauwerke werden umfangreiche zerstörungsfreie Prüfmethoden zur Überwachung und Qualitätssicherung verwendet. Im BAM-Projekt SealWasteSafe werden Werkstofftechnik, Prüfverfahren und Überwachungsmethoden für sichere Verschlussbauwerke in Endlagern verbessert. Dabei wird der bisherige Salzbeton mit dem innovativen alkaliaktivierten Material (AAM) mit langsamerer Reaktionskinetik bei der Erhärtung und somit potenziell geringerer Rissbildung verglichen. Im Labormaßstab werden Probekörper mit Volumina von 100-300 l multisensorisch ausgestattet und somit die Zuverlässigkeit und Widerstandsfähigkeit der Sensoren gegenüber der hochalkalischen Umgebung nachgewiesen. Durch das Monitoring wird der Abbindevorgang des Betons überwacht und die Materialien über einen Zeitraum von mehreren Wochen charakterisiert. Dabei werden die Parameter Temperatur und Feuchtigkeit einerseits verkabelt als auch mittels drahtloser Radio Frequency Identification (RFID)-Technik aufgezeichnet. Zusätzlich kommen Schallemissionsmessungen sowie Dehnungsmessung mittels verteilter faseroptischer Sensorik (FOS) zum Einsatz. Das multisensorische Überwachungssystem wird durch aktive Ultraschallmessungen ergänzt, die durch die Detektion von Rissen, Delaminationen oder anderen Störstellen eine Qualitätssicherung der Verschlussbauwerke ermöglichen. Dafür werden sowohl ein Ultraschallsystem mit großer Apertur (LAUS) als auch eine Ultraschall-Bohrlochsonde eingesetzt. Durch Erhöhung des Schalldrucks und Bündelung der Schallsignale im Beton wird die Aussagekraft der von der Bohrlochsonde aufgezeichneten Messsignale verbessert, was in Modellierungen und ersten Labortests gezeigt werden kann. Die Auswertung der Ultraschallmessungen erfolgt mit auf Diffraktionssummation beruhenden Migrationsverfahren wie Kirchhoff-Tiefenmigration und Synthetic Aperture Focusing Technique (SAFT), die Abbildungen vom Inneren der Probekörper erzeugen. Insgesamt verbessert das Projekt SealWasteSafe mithilfe innovativer Multisensorik und Ultraschallmethodik die Überwachungs- und Qualitätssicherungskonzepte für sichere Verschlussbauwerke nuklearer Endlager. T2 - 82. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Online meeting DA - 07.03.2022 KW - SealWasteSafe KW - Ultraschall KW - Verschlussbauwerke KW - Abbildungsverfahren PY - 2022 AN - OPUS4-54533 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Construction and Simulation of a Novel Phased Array Borehole Probe for Ultrasonic Investigations at Sealing Structures in Radioactive Repositories N2 - A novel ultrasonic borehole probe is developed for the quality assurance of sealing structures in radioactive waste repositories using existing research boreholes. The goal is to examine the sealing structures made of salt concrete for possible cracks, delamination, and embedded objects. A prototype probe uses 12 individual horizontal dry point contact (DPC) shear wave transducers separated by equidistant transmitter/receiver arrays of six individual transducers each. It is operated with a commercially available portable ultrasonic flaw detector used in the civil engineering industry. To increase the generated acoustic pressure of the borehole probe, the number of transducers in the novel probe is increased to 32. In addition, a timed excitation of each probe directs a focused beam of sound to a specific angle and distance based on calculated time delays. This limits the sensitive test volume and improves the signal-to-noise ratio of the received signals. This paper presents the validation of the newly developed phased array borehole probe by investigating the directivity through beam computation in the CIVA software and experimental investigations on a semi-cylindrical test specimen. It is expected that an optimised radiation pattern of the probe in combination with geophysical reconstruction methods will improve the signal quality and thus increase the reliability of the imaging results. This is of great importance for the construction of safe sealing structures needed for the disposal of radioactive or toxic waste. T2 - ISNT NDE 21 CY - Online meeting DA - 09.12.2021 KW - Borehole probe KW - Engineered barrier KW - Phased array technique KW - SealWasteSafe KW - Monitoring PY - 2022 AN - OPUS4-54498 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pasquato, Leone T1 - Embedded Sensors System to Monitor Cemented Waste Drums N2 - BAM (Federal Institute for Materials Research and Testing) is developing an electronic measurement system to be placed inside a waste drum, which will be filled with concrete. The goal of this measurement system is to monitor the process of hardening and the evolution of the concrete itself over time to indirectly identify potential defects such as corrosion or cracking. The measured parameters are humidity, temperature, and pressure. In this regard, particular attention was given to the design of the electronic board’s enclosure, to allow the sensors to measure the state of the concrete without being in direct contact with it. In the scope of the European Commission’s project of PREDIS, the supply of power to the battery-less sensors and the data acquired by such sensors are transmitted through the metallic waste drum by an innovative wireless technology developed by VTT (Technical Research Centre of Finland) in order to ensure long-term operation while keeping the integrity of the sealed container. T2 - SafeND Conference CY - Berlin, Germany DA - 13.09.2023 KW - RFID KW - Moisture KW - Embedded Sensors KW - Nuclear Waste PY - 2023 AN - OPUS4-58774 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pasquato, Leone T1 - Embedded Sensors System to Monitor Cemented Waste Drums N2 - BAM is developing an electronic measurement system to be placed inside a waste drum, which will be filled with concrete. The goal of this measurement system is to monitor the process of hardening and the evolution of the concrete itself over time to indirectly identify potential defects such as corrosion or cracking. The measured parameters are humidity, temperature, and pressure. In this regard, particular attention was given to the design of the electronic board’s enclosure, to allow the sensors to measure the state of the concrete without being in direct contact with it. In the scope of the EU project PREDIS, the data acquired by such sensors are transmitted from inside to outside the metallic waste drum through wireless technology. The sensing system is made of a chain of small sensing units, called SensorNodes. Each SensorNode includes two off-the-shelf sensors, one for relative humidity and temperature and one for pressure and temperature. A SensorNode is designed to have a unique identifier, in order to be connected to other units while being uniquely discoverable by a standard communication protocol. In this way, a distributed matrix of measurement points is created. One of the most challenging tasks in designing a measurement system to run in a harsh environment (such as hardening concrete) is to let the sensors sense the external environment without damaging the sensor itself. To keep the external environment away from the electronic board while still letting the sensors measure the concrete behavior, holes have been drilled through the lid and covered from the inside with a layer of a porous membrane. The membrane's pores allow water and gas particles to pass through and let the enclosed air equilibrate with the external environment. With the help of the developed sensors, monitoring concrete in cemented waste drums will be possible. The derived data will also serve as the basis for ongoing modeling approaches for digital twins within the Predis project. Overall, the sensors provide a means of enabling safe nuclear waste management through advanced monitoring T2 - ASME 2023 International Conference on Environmental Remediation and Radioactive Waste Management CY - Stuttgart, Germany DA - 03.10.2023 KW - RFID KW - Moisture KW - Embedded Sensors KW - Nuclear Waste PY - 2023 AN - OPUS4-58775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Muon tomography applied to assessment of concrete structures: First experiments and simulations. N2 - Non-destructive techniques for reinforced or prestressed concrete inspection such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features. Until the 1980s X-ray transmission was used in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Muon tomography has received much attention recently. Novel detectors for cosmic muons and tomographic imaging algorithms have opened new fields of application. As a first step towards practical application in civil engineering and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results are at least of similar quality compared to ultrasonic and radar imaging, potentially even better. In a second step, we have performed simulations to assess the potential for a set of important testing problems such as grouting defects in tendon ducts. The next steps include the development of mobile detectors and optimizing acquisition and imaging parameters. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Muon tomography KW - Concrete KW - Inspection KW - Simulation PY - 2022 AN - OPUS4-56323 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abraham, O. T1 - Infrastar Training School on Fatigue and Reliability Analysis of Structures - Training for Assessment of Risk N2 - The Infrastar training school provides lectures and hands-on training to Master and PhD students, early-stage researchers and (young) professionals on all aspects of asset management of civil infrastructures with respect to fatigue of materials. It is organized yearly since 2019 and up to 20 profiles are selected to attend the 3.5-day training. A team of 7 teachers provides insight in multi-disciplinary and intersectoral basic concepts in three core fields, ranging from the design to the dismantling of the structures (bridges and wind turbines): 1. Monitoring and auscultation, 2. Structural and action models, 3. Reliability, risk and decision analyses. Each year, a recognized expert is invited to deliver a keynote lecture to raise interest in a specific aspect of one of the fields covered. The presentation is recorded and published on the training school website. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Doctoral School KW - Fatigue KW - Reliability KW - Concrete PY - 2022 AN - OPUS4-56349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Coda Wave Interferometry for Monitoring Bridges with Embedded Ultrasonic Transducers – Lessons Learned at the Gänstorbrücke Bridge Ulm, Germany N2 - Ultrasonic Coda Wave interferometry has the potential to detect minute changes in scattering materials like concrete. By permanently installing ultrasonic transducers in concrete, DFG Research unit CoDA aims to develop methods for concrete damage assessment in Germany's aging infrastructure. To test the methods developed in simulations and laboratory experiments on a large scale, we have implemented several ultrasonic transducers at the Gänstorbrücke Ulm, one of Germany's most monitored road bridges. Since fall 2020 we are monitoring parts of the center of the Bridge, as well as an abutment, and compare the results to the commercial monitoring system. All data is recorded with a self-made data collection device, the so-called W-Box, and analyzed with different coda wave-based algorithms to detect signal and volumetric velocity changes. The long-term measurements show that the influence of temperature changes on strains and therefore ultrasound velocity changes calculated with coda waves can be monitored. The capabilities and limitations of the coda wave-based monitoring system are tested in a controlled experiment. Static loading using a truck with varying loads at several positions allows the calibration of the system to improve the detectability of possibly damaging loads and changes induced by this loading. A map of velocity change analyzing data from this load experiment shows that the influence of load on the material and strain distribution can be detected with array measurements. T2 - NDT-CE 2022 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Coda Wave Interferometry KW - Ultrasound KW - Embedded sensors KW - Bridge Monitoring KW - Load Experiment PY - 2022 AN - OPUS4-56454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Niederleithinger, Ernst T1 - Imaging of Ultrasonic Echo Measurements for Reconstruction of Technical Data of Bridges – Possibilities, Limitations and Outlook N2 - When reassessing existing concrete bridges, the challenge is often to obtain missing or incomplete information on the internal structure. In particular, the number and position of the existing reinforcement as well as the geometric dimensions of the components are of interest. Non-destructive testing methods, like radar or ultrasound, which work on the basis of the pulse-echo method, have been established for this purpose, as they only require access to the component from one side. The measurement data recorded on the structure require pre-processing to be able to reproduce the internal structure geometrically accurately. Besides different steps of data processing, the geometrical reconstruction of the measured data based on the Synthetic Aperture Focusing Technique (SAFT) is state of the art today. In this paper, the technical possibilities of the ultrasonic echo method are presented based on measurements in the laboratory and on a real bridge structure. The precision of the reconstruction and its limitations are shown. In addition to the state of the art SAFT technique, open questions and the latest research approaches, such as imaging by reverse time migration (RTM) including initial results are discussed. T2 - 13th German-Japanese Bridge Symposium CY - Osaka, Japan DA - 29.08.2023 KW - Bridge KW - Non destructive testing and evaluation KW - Concrete KW - Validation PY - 2023 SP - 1 EP - 8 AN - OPUS4-58327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Advanced analysis of ultrasonic investigations at sealing structures N2 - Engineering barrier systems are a crucial part of the safe underground disposal of radioactive waste, particularly in salt as a host rock. Sealing structures made of tailored concrete are under test at various sites in Germany. To characterise the material properties of the concrete and potentially also the bonding to the host rock as part of the necessary subsurface structures, we apply non-destructive testing making use of advanced geophysical imaging methods. Ultrasonic investigations have been carried out at underground concrete structures in the Teutschenthal mine in Germany. Here, we show results from two distinct constructions produced in a shotcrete procedure. Our goal is to analyse the performance of ultrasonics to be used as quality assurance for sealing structures made from shotcrete. First, a ~10 m long shotcrete structure is investigated with the help of a unique Large Aperture Ultrasonic System (LAUS) allowing for depth penetration of > 9 m. We perform measurements at the front and from the side of the construction. Second, we obtain results from a 1 m thick shotcrete body containing several artificial defects (width up to 8 cm). Ultrasonic testing data were acquired using a commercial multi-static device. Additionally, a new device measuring with 3D mode instead of line mode is applied and preliminary results will be shown. Generally, the acquired ultrasonic data are analysed by the Synthetic Aperture Focusing Technique that is commonly applied in non-destructive testing. As a result, reflectors in the analysed shotcrete structures are imaged. Individual reflections from internal features and particularly the opposite wall are identified. An unexpected delamination wider than 30 cm is clearly imaged and later verified by boreholes. Thus, the method is – in general – suitable to serve as a quality measure. However, particularly the small and deep artificial defects can hardly be identified in the resulting images. Thus, we use advanced geophysical imaging methods to further enhance the quality of the obtained images. The recorded ultrasonic energy is focused to the physically reflective origin in the analysed volume. First results clearly show that we successfully improve the image quality regarding noise level and artifacts and hence facilitate the detection of objects. In total, we present a valuable experiment under realistic conditions for underground sealing structures made from shotcrete, where the locations of artificial reflectors are partly known. This experiment serves as a unique basis to analyse the performance of advanced analysis methods to obtain high-quality images of the structure’s interior. Hence, the developed ultrasonic testing and analysis schemes can serve as a part of quality assurance that will help to enable safe sealing structures for nuclear waste disposal. T2 - SafeND2023: Interdisciplinary research symposium on the safety of nuclear disposal practices CY - Berlin, Germany DA - 13.09.2023 KW - Ultrasound KW - Imaging KW - Engineered barrier systems KW - Shotcrete PY - 2023 DO - https://doi.org/10.5194/sand-2-67-2023 AN - OPUS4-58497 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Current Use of NDT-CE For Infrastructure Inspection and Monitoring in Germany N2 - This presentation gives an overview on current use of NDT-CE for infrastructure inspection and monitoring in Germany. It reflects on challenges, applied standards and guideline including currently developed upgrades. Ways to select proper NDT methods are shown as well as a way how to use NDT results in quantitative, probabilistic strctural assessment. T2 - ISNT NDE2024 Pre-Conference Tutorial on NDT-CE CY - Chennai, India DA - 11.12.2024 KW - NDT-CE KW - Inspection KW - Assessment KW - Standards KW - Guidelines PY - 2024 AN - OPUS4-62197 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - NDT-CE Qualification and Certification in Germany and Elsewhere N2 - Recently first qualification and certification schemes for NDT-CE testing personnel have been introduced and are well booked. The presentation focuses on the two level scheme recently put into standards in Germany. International activities, which favor the traditional three level ISO 9712 scheme, are also discussed. T2 - ISNT NDE2024 Pre-Conference Tutorial on NDT-CE CY - Chennai, India DA - 11.12.2024 KW - NDT-CE KW - Inspection KW - Qualification KW - Certification PY - 2024 AN - OPUS4-62198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Paths towards digitalization in NDT for Civil Engineering N2 - This presentation shows the concepzual way how to intergrate NDT results into BIM, Digital Twins and more. The concept of BIM, Digital Twins and exchange data formats such as DICONDE and IFC (industry Foundation Classes) are explained. Two examples for Digital Twins are shown. T2 - ISNT NDE 2024 CY - Chennai, India DA - 12.12.2024 KW - NDT-CE KW - Digitalization KW - BIM KW - Digital Twin KW - DICONDE PY - 2024 AN - OPUS4-62202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Agudo Jácome, Leonardo A1 - Thompsom, Sean A1 - Schneider, Judy T1 - On the transferability of post-processing heat treatments designed for PBF-LB IN718 alloys to directed energy deposition specimens N2 - Many processes are being developed for metal additive manufacturing (AM) which vary by their heat source and feedstock. The use of directed energy deposition (DED) is growing due to its ability to build larger structures outside of a contained powder bed chamber. However, the only standard exclusively for post-build heat treatment of AM IN718 is ASTM standard F3055-14a, developed for powder bed fusion (PBF). This study evaluates the applicability of this current heat treatment standard to AM IN718 specimens produced using two methods of DED: laser-blown powder (LP)-DED and arc-wire (AW)-DED. Electron microscopy and X-ray diffraction techniques were used to characterize the specimens in the as-built condition and after the full heat treatment (FHT) specified in F3055. No evidence of remaining Laves phase was observed in the two DED specimens after the FHT. Yield strengths for the DED specimens were 1049 MPa for FHT AW-DED and 1096 MPa for LP-DED, higher than the minimum stated for PBF-LB IN718 of 920 MPa. The size, morphology, inter-spacing, and diffraction patterns of the γ´ and γ´´ strengthening precipitates are found to be similar for both DED processes. Differences were observed in the microstructure evolution where the F3055 heat treatments resulted in partial recrystallization of the grain structure, with a higher content of annealing twins observed in the AW-DED. These microstructural differences correlate with differences in the resulting elongation to failure. Thus, it is proposed that variations in heat treatments are needed for optimizing IN718 produced by different AM processes. KW - Additive manufacturing variants KW - Directed energy deposition (DED) KW - Post-process heat treatments KW - SEM-EBSD and TEM microscopy KW - XRD phase analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628165 DO - https://doi.org/10.1007/s00170-025-15386-1 SN - 1433-3015 VL - 137 IS - 7-8 SP - 3949 EP - 3965 PB - Springer Science and Business Media LLC AN - OPUS4-62816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Niederleithinger, Ernst ED - Meyendorf, Norbert ED - Ida, Nathan ED - Singh, Ripi ED - Vrana, Johannes T1 - NDE 4.0 in Civil Engineering N2 - There is a tremendous potential for NDE-CE due to the current changes in the construction industry. On the way to a digitized and digitalized way of work, including a shift from traditional ways of planning towards building information modeling, NDE-CE can be of help by providing quality assurance data during and directly after construction, condition data during operation, and missing information about older constructions before rehabilitation or demolition. However, to be successful, NDE-CE methods must be integrated into the data structures used by designers, planners, builders, owners, and users: it must go digital as well. Formats,interfaces, and reliable trusted storage sites for NDE-CE data are urgently required. A working group at DGZfP (“AG ZfPBau 4.0”) and various research project and initiatives are working on these issues but still must get more momentum. KW - NDT-CE KW - NDE 4.0 KW - Digitalization KW - BIM KW - Diconde PY - 2024 SN - 978-3-030-48200-8 DO - https://doi.org/10.1007/978-3-030-48200-8_1-2 SP - 1 EP - 17 PB - Springer CY - Cham AN - OPUS4-62199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Elastic Reverse Time Migration for Improved Ultrasonic Imaging of Concrete Constructions N2 - The ageing concrete infrastructure worldwide requires a thorough inspection and assessment. The traditional visual and tap testing methods required by many national and international standard have been meanwhile amended by more sophisticated tools like ultrasonic or radar echo technologies. While they can provide a much more detailed image of the interiors of concrete constructions, there are still several unsolved testing tasks on the wish list, such as the reliable sizing of internal objects, e.g. tendon ducts. Reverse Time Migration (RTM) is an imaging technique which is in use in the oil and gas industry for the exploration of new resources with seismic waves as a standard tool. Since about ten years there has been R&D effort to use RTM for imaging of ultrasonic echo data. As it uses the entire wavefield, RTM has some advantages compared to traditional SAFT, e.g. the ability to image vertical structures or the backside of objects. However, this comes with the cost of having to perform full wavefield simulations. We have adopted, improved, and used open source 2D full elastic codes (P/SV waves and SH waves) from geophysics to evaluate the capabilities and limitations of RTM for the imaging of certain features in concrete constructions. We can show the advantages of SH-wave RTM in comparison to SAFT, acoustic RTM and P/SV-based RTM. The findings are demonstrated based on simulated and real data, using a reference test specimen available at BAM. Position and diameter of tendon ducts have been determined with a sub-cm accuracy. T2 - ISNT NDE 2024 CY - Chennai, India DA - 12.12.2024 KW - NDT-CE KW - Ultrasound KW - Imaging KW - Reverse Time Migration KW - Concrete KW - RTM PY - 2024 AN - OPUS4-62203 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - van de Kreeke, Johannes T1 - QI-Digital-Werkzeuge: DRMD N2 - Im Rahmen der Initiative QI-Digital wird ein digitales Referenzmaterial-Zertifikat (DRMD) entwickelt. Es basiert auf dem digitalen Kalibrierzertifikat (DCC) und ist ebenso wie dieses ein Element des Quality-X-Ökosystems. Die Entwicklung fokussiert zunächst auf zwei Produkte: das DRMD-XML-Schema einerseits und einen DRMD-Generator andererseits, mit dem händisch und/oder mittels KI DRMD-Dateien generiert werden können. Als Repositorium - und vor allem auch als PR-Maßnahme - könnte die COMAR-Datenbank dienen. T2 - Forum QI-Digital 2024 CY - Berlin, Germany DA - 09.10.2024 KW - Digitalisierung KW - Qualitätsinfrastruktur PY - 2024 AN - OPUS4-61886 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Assessment of the Application of Scaling Concepts for Blast Effects Analysis N2 - Blast testing finds its implementation in several applications, e.g. for the purpose of investigation into accidental or intentional explosions, or for an assessment of the level of protection provided by a certain structural configuration. Analytical and/or semi-empirical methods are generally limited to preliminary assessments prior to blast testing. Applications of numerical simulations with hydrocodes coupled with finite element methods (FEM) can only reduce the amount of blast testing required, as these necessitate fulfillment of the fundamental prerequisites of model verification and that of model validation. Field tests are implemented for contact detonations as well as near-field blast scenarios and shock tube tests for far-field blast scenarios. However, these can be extremely resource intensive. Reliable small-scale experiments are a promising alternative. The concepts of dimensional analysis and similarity based on Buckingham’s Π-theorem (1914) have been applied in different fields. For applications to the phenomenon of shock wave propagation, Hopkinson-Cranz or cube-root scaling is a well-established concept. When it comes to scaling the structural response, research has predominantly focused on structures made of metallic materials. Scaled investigations with concrete or reinforced concrete (RC) structures remain limited. The lack of even the most basic guidelines (far from any ‘standardized scaling methods’ for blast tests) show that scaling as a method is not yet established in blast effects analysis. In this preliminary study, we present a systematic approach and evaluation of scaling of blast effects analysis for RC slabs in order to develop guidelines for resource efficient testing methods. We study the blast scenario at two different scales. The focus of these investigations has been on evaluation of scaling of dynamics using pressure sensors, acceleration sensors and fiber optic sensing cables for distributed acoustic sensing (DAS). Further, the resulting plastic behavior upon blast is characterized by distributed strain sensing (DSS) along the same cables. T2 - 27th International Symposium on Military Aspects of Blast and Shock (MABS27) CY - Colmar, France DA - 06.10.2025 KW - Blast KW - RC-slabs KW - Similarity and scaling PY - 2025 AN - OPUS4-64616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Costard, Rene A1 - Hering, Marcus A1 - Chruscicki, Sebastian A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - Assessment of the Application of Scaling Concepts for Blast Effects Analysis N2 - Blast testing finds its implementation in several applications, e.g. for the purpose of investigation into accidental or intentional explosions, or for an assessment of the level of protection provided by a certain structural configuration. Analytical and/or semi-empirical methods are generally limited to preliminary assessments prior to blast testing. Applications of numerical simulations with hydrocodes coupled with finite element methods (FEM) can only reduce the amount of blast testing required, as these necessitate fulfillment of the fundamental prerequisites of model verification and that of model validation. Field tests are implemented for contact detonations as well as near-field blast scenarios and shock tube tests for far-field blast scenarios. However, these can be extremely resource intensive. Reliable small-scale experiments are a promising alternative. The concepts of dimensional analysis and similarity based on Buckingham’s Π-theorem (1914) have been applied in different fields. For applications to the phenomenon of shock wave propagation, Hopkinson-Cranz or cube-root scaling is a well-established concept. When it comes to scaling the structural response, research has predominantly focused on structures made of metallic materials. Scaled investigations with concrete or reinforced concrete (RC) structures remain limited. The lack of even the most basic guidelines (far from any ‘standardized scaling methods’ for blast tests) show that scaling as a method is not yet established in blast effects analysis. In this preliminary study, we present a systematic approach and evaluation of scaling of blast effects analysis for RC slabs in order to develop guidelines for resource efficient testing methods. We study the blast scenario at two different scales. The focus of these investigations has been on evaluation of scaling of dynamics using pressure sensors, acceleration sensors and fiber optic sensing cables for distributed acoustic sensing (DAS). Further, the resulting plastic behavior upon blast is characterized by distributed strain sensing (DSS) along the same cables. T2 - 27th International Symposium on Military Aspects of Blast and Shock (MABS27) CY - Colmar, France DA - 06.10.2025 KW - Similarity and scaling KW - Blast KW - RC-slabs PY - 2025 SP - 1 EP - 11 AN - OPUS4-64617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - AIFRI - Artificial Intelligence for Rail Inspection N2 - Verlegte Eisenbahnschienen werden mit Schienenprüfzügen, die mit zerstörungsfreier Ultraschall- und Wirbelstromprüftechnik ausgerüstet sind, auf Schienenfehler geprüft. Im Rahmen des mFund-geförderten Projektes AIFRI wurden von der TU Berlin KI-Algorithmen entwickelt, die die Prüfer bei der Auswertung der Daten unterstützen. Felddaten von realen Prüffahrten sind für das Training der KI ungeeignet, da es einerseits kaum Defekte in den Schienen gibt, die sich mit Ultraschall detektieren lassen, andererseits bei der Wirbelstromprüfung zahlreiche Oberflächeneffekte unbekannter Ursache angezeigt werden. Die Aufgabe der BAM bestand darin, durch Simulation gelabelte Trainingsdaten für die KI zu generieren. Während die mit simulierten Daten trainierte KI bei der Ultraschallprüfung eine gute Performance aufweist, sofern der Sim2Real-Gap durch Addition realitätsnaher Rauschsignaturen zu den simulierten Trainingsdaten minimiert wird, erwies sich die verwendete KI bei der Wirbelstromprüfung aufgrund zu vieler Falsch-Positives als ungeeignet. Die Ursache liegt vermutlich darin, dass aufgrund der großen Vielfalt von teils unbekannten Oberflächeneffekten nur eine kleine Auswahl simuliert werden konnte und die KI bei untrainierten Signalsignaturen halluziniert. T2 - AI/ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - Artificial intelligence KW - Non-destructive testing KW - Ultrasonic testing KW - Eddy current testing KW - Simulation KW - Sim2real gap KW - Railway rail inspection PY - 2025 AN - OPUS4-64630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Machine Learning and Thermography as Tools for Local Porosity Prediction in AM of Metals N2 - Quality assurance of metal additive manufacturing (PBF-LB/M) is still a challenge. Offering deep process insights, thermography is a well-suited monitoring technique. Here, we show how machine learning based on thermographic data enables a local part porosity prediction. T2 - Laser Applications Conference (LAC) CY - Prague, Czech Republic DA - 19.10.2025 KW - PBF-LB/M KW - In situ monitoring KW - Thermography KW - Additive Manufacturing KW - Process monitoring KW - Porosity prediction KW - Machine Learning KW - Feature extraction PY - 2025 AN - OPUS4-64669 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - The KI-VISIR Reference Dataset: A Compilation of Thermal and Visual Inspection Data for Quantifying Leading Edge Rain Erosion N2 - This presentation introduces thermography (thermal imaging) as a key method for non-destructive testing (NDT) of wind turbine rotor blades. By leveraging solar heating and aerodynamic effects, passive thermography detects internal defects, delaminations, and surface issues like leading edge erosion. We discuss field measurements, the role of AI/Machine Learning (LATODA) for automated defect classification, and its importance for improving O&M efficiency and lifetime extension in the wind energy sector. T2 - WindEurope Annual Event 2025 CY - Copenhagen, Denmark DA - 08.04.2025 KW - Thermography KW - Wind Turbine Blades KW - AI KW - NDT KW - KI-VISIR PY - 2025 AN - OPUS4-64721 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Y. A1 - Ulbricht, Alexander A1 - Schmidt, F. A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Schwitalla, A.D. T1 - Micro-CT analysis and mechanical properties of low dimensional CFR-PEEK specimens additively manufactured by material extrusion N2 - Material extrusion of thermoplastic polymers enables the realization of complex specific designs with high performance composites. The present study aims at evaluating the mechanical properties of carbon fiberreinforced semi-crystalline thermoplastic polymer polyether ether ketone (CFR-PEEK) manufactured by material extrusion and correlating them with results obtained by micro-CT. Samples in the shape of small bars were provided by Kumovis (Munich, Germany). The determination of surface roughness and density was followed by three-point bending tests. To reveal the pore distribution as well as the fusion quality of CFR PEEK when applied with external forces, micro-CT scans were performed with an X-ray microscope before and after the mechanical test to localize the sites where the fracture is generated. The density of CFR-PEEK bars indicated that they had superior mechanical properties compared with our previous study on unfilled 3D printed PEEK (bending modulus: (5.4 ± 0.5) GPa vs. (1.05 ± 0.05) GPa to (1.48 ± 0.10) GPa; bending strength: (167 ± 11) MPa vs. (51 ± 15) to (193 ± 7) MPa). Micro-CT analyses revealed the local 3D-distribution of voids. Voids of 30 μm diameter are nearly spherical and make up the main part of the total porosity. The larger the voids, the more they deviate from a spherical shape. Significant lack-of-fusion voids are located between the deposited filaments. By growing and merging, they act as seeds for the forming fracture line in the region of the flexural specimens where the maximum local tensile stresses occurred under bending load. Our work provides a detailed analysis of printed PEEK with fiber additive and relates this with mechanical properties. KW - CFR-PEEK KW - Material extrusion (MEX) KW - FFF KW - Surface topography KW - Bending property KW - Micro-CT PY - 2023 DO - https://doi.org/10.1016/j.jmbbm.2023.106085 SN - 1751-6161 VL - 146 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-58112 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Soares, A.P. A1 - Baum, D. A1 - Hesse, B. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Zaslansky, P. T1 - Scattering and phase-contrast X-ray methods reveal damage to glass fibers in endodontic posts following dental bur trimming N2 - Objectives. There is concern that the integrity of fiberglass dental posts may be affected by chairside trimming during treatment. We hypothesize that hard X-ray methods of phase contrast-enhanced micro-CT (PCE-CT) and synchrotron based X-ray refraction (SXRR) can reliably identify and help characterize the extent of damage. Methods. Fiberglass posts were imaged both as manufactured and following trimming with a diamond bur. Each of the posts was imaged by SXRR and by PCE-CT. Datasets from PCE-CT were used to visualize and quantify 2D and 3D morphological characteristics of intact and of damage-affected regions caused by trimming. Results. The SXRR images revealed fiber inhomogeneities from manufacturing with a significant increase in internal surfaces in sample regions corresponding to damage from trimming. PCE-CT volumes unveiled the micromorphology of single fibers in the posts and some damage in the trimmed area (e.g. fractures, splinters and cracks). Area, perimeter, circularity, roundness, volume and thickness of the glass fibers in the trimmed area were statistically different from the control (p < 0.01). Significance. The integrity of single fibers in the post is critical for bending resistance and for long-term adhesion to the cement in the root canals. Damage to the fibers causes substantial structural weakening across the post diameter. Glass fragments produced due to contact with the dental bur may separate from the post and may significantly reduce bond capacity. The above mentioned synchrotron-based imaging techniques can further facilitate assessment of the structural integrity and the appearance of defects in posts (e.g. after mechanical load). KW - Fiberglass composite KW - Fiber reinforced dental post KW - X-ray refraction KW - Phase contrast-enhanced micro-CT KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1016/j.dental.2020.10.018 SN - 0109-5641 VL - 37 IS - 2 SP - 201 EP - 211 PB - Elsevier Inc. AN - OPUS4-52071 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wipfler, B. A1 - Bradler, S. A1 - Büsse, S. A1 - Hammel, J. A1 - Müller, Bernd R. A1 - Pass, G. T1 - Evolutionary morphology of the antennal heart in stick and leaf insects (Phasmatodea) and webspinners (Embioptera) (Insecta: Eukinolabia) N2 - The morphology of the antennal hearts in the head of Phasmatodea and Embioptera was investigated with particular reference to phylogenetically relevant key taxa. The antennal circulatory organs of all examined species have the same basic construction: they consist of antennal vessels that are connected to ampullae located in the head near the antenna base. The ampullae are pulsatile due to associated muscles, but the points of attachment differ between the species studied. All examined Phasmatodea species have a Musculus (M.) interampullaris which extends between the two ampullae plus a M. ampulloaorticus that runs from the ampullae to the anterior end of the aorta; upon contraction, all these muscles dilate the lumina of both ampullae at the same time. In Embioptera, only the australembiid Metoligotoma has an M. interampullaris. All other studied webspinners instead have a M. ampullofrontalis which extends between the ampullae and the frontal region of the head capsule; these species do not have M. ampulloaorticus. Outgroup comparison indicates that an antennal heart with a M. interampullaris is the plesiomorphic character state among Embioptera and the likely ground pattern of the taxon Eukinolabia. Antennal hearts with a M. ampullofrontalis represent a derived condition that occurs among insects only in some embiopterans. These findings help to further clarify the controversially discussed internal phylogeny of webspinners by supporting the view that Australembiidae are the sister group of the remaining Embioptera. KW - Phylogeny KW - Polyneoptera KW - Metoligotoma PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-527795 DO - https://doi.org/10.1007/s00435-021-00526-4 SN - 1432-234X VL - 140 IS - 3 SP - 331 EP - 340 PB - Springer AN - OPUS4-52779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. J. T1 - Complementary X-ray techniques reveal hidden details in teeth N2 - Within the DFG project ‘IXdent’, first results have been achieved on 2D µXRF and X-ray refraction radiography measurements as well as combined 3D confocal µXRF and µXCT investigations at the interface between filling and bovine tooth tissue. The benefit of multiple analytical techniques and the combination of structural and elemental analysis will be demonstrated. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - Dental materials KW - X-ray refraction KW - Computed tomography KW - X-ray fluorescence PY - 2021 AN - OPUS4-54094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Krenek, S. A1 - Eisermann, R. A1 - Failleau, G. A1 - Lu, Xin A1 - Thomas, P. A1 - Kjeldsen, H. A1 - Anhalt, K. T1 - Fibre-optic thermometry to support the clean energy transition N2 - The measurement and control of temperature plays a key role in achieving the European Green Deal targets for a low carbon energy system. Fibre-optic thermometry is an emerging technology that can improve temperature measurement in extreme environments for energy providers and industry due to its distributed sensing and immunity to electromagnetic fields. Various applications for optimisation and monitoring in the energy sector are described, covering the whole range from energy generation to transmission and consumption. However, fibre-optic thermometers have cross sensitivities to other quantities (e.g., strain and humidity) and ageing effects that need to be investigated, quantified and minimised to obtain traceable and reliable measurements. This is particularly important so that applications in critical infrastructure can benefit from future measurements that are not possible with conventional sensors. The European INFOTherm project aims to overcome the limitations that currently prevent the widespread use of fibre-optic thermometry by creating a dedicated European metrology infrastructure for research, development and calibration. First results on measurement uncertainty, improvement of measurement techniques and practical field tests are presented. KW - Industrial processes optimisation KW - Fibre-optic thermometry KW - Distributed temperature sensing KW - Traceability KW - Thermal energy storage KW - Electrical grid resilience PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640075 DO - https://doi.org/10.1515/teme-2025-0044 SN - 2196-7113 VL - 92 IS - 9-10 SP - 392 EP - 405 PB - De Gruyter Brill AN - OPUS4-64007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dominguez-Bureos, Marco A1 - Sens-Schönfelder, Christoph A1 - Niederleithinger, Ernst A1 - Hadziioannou, Céline T1 - Stress- and Time-dependent Variations of Elastic Properties for Integrity Assessment in a Reinforced Concrete Test Bridge N2 - In lab experiments, it has been observed that the stress–and time-dependent elastic properties of a complex material at a structural scale perform accordingly to its composition at a microstructural level. We seek complementary practices to the current wavefield-based non-destructive testing techniques to assess not only the integrity level of civil structures but also the microstructural elements that contribute to it. In this paper, we study the systematic evolution of elastic properties of concrete as an alternative to investigate the density of micro imperfections in an outdoor-conditioned concrete structure. We estimate 5-second relative velocity changes in four locations on a Test bridge subjected to the action of vertical impulsive sources, at different prestressing levels (dynamic effects at different static conditions). We describe the structure’s stress- and time-dependent elastic response by means of acoustoelastic effect and Slow-dynamic processes, respectively. We also estimate the conventional ultrasound pulse velocity and perform a cooperative integrity analysis of the structure using the three elastic phenomena. Our findings reveal: 1) The presence of soft microstructures and their orientation’s influence on the acoustoelastic effect and Slow-dynamics in field-conditioned concrete structures. 2) The relation of low ultrasound pulse velocities with high acoustoelastic effect and high magnitudes and variability of Slow-dynamics. 3) Different elastic behaviours on the north and south spans of the bridge, suggesting different heterogeneity levels on the analysed locations of the concrete beam. KW - Concrete KW - Ultrasound KW - Nonlinear KW - Elastic properties KW - Damage PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640064 DO - https://doi.org/10.1007/s10921-025-01257-y SN - 0195-9298 VL - 44 IS - 4 SP - 1 EP - 16 PB - Springer Science and Business Media LLC AN - OPUS4-64006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jeyifous, Olubunmi Anthony A1 - Schönsee, Eric A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Investigating the impact of material rheology on geometric accuracy in 3D concrete printing using real-time monitoring N2 - Additive manufacturing of concrete structures is an innovative and rapidly advancing technology. One of its key advantages is the ability to achieve freeform designs in civil engineering, enabling entirely new architectural possibilities. However, despite the demonstrated benefits of this technology, maintaining consistent print quality during the printing process remains a significant challenge and is seldom implemented. The continuous mixing process inherent in 3D concrete printing introduces potential variations in the dry mix composition or water content, making a single test sample insufficient to represent the entire structure. Moreover, defects in a single layer can compromise the integrity of the whole structure. This underscores the need for continuous, real-time monitoring to document and ensure the quality of the printing process. At the Bundesanstalt für Materialforschung und prüfung (BAM), a 3D concrete printer was developed to enable real-time non-destructive monitoring of material properties during the printing process. This study examines the impact of rheological variations, influenced by water content variations, on the geometric characteristics of printed elements. Geometric measurements are captured in real time using a high-precision laser scanner. Concrete elements are printed under controlled conditions with systematically varied process parameters. Preliminary results reveal a strong correlation between rheological behaviour and the geometric properties of the printed components. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Turkiye DA - 24.09.2025 KW - 3D concrete printing KW - Real-time monitoring KW - Quality control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645394 DO - https://doi.org/10.58286/31704 SN - 1435-4934 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-64539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - X-rays without X-rays: Can muon tomography provide pictures from within concrete and other objects? N2 - Until the 1980s radiography was used to inspect civil structures in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Meanwhile, non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features when applied to reinforced or prestressed concrete inspection. Muon tomography has received much attention recently. Muons are particles generated naturally by cosmic rays in the upper atmosphere and pose no risk to humans. Novel detectors and tomographic imaging algorithms have opened new fields of application, mainly in the nuclear sector, but also in spectacular cases such as the Egyptian pyramids. As a first step towards practical application in civil engineering and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results have been at least of similar quality compared to ultrasonic and radar imaging, potentially even better. Recently, the research was expanded to more realistic testing problems such as the detection of voids in certain structural elements. However, before practical implementation, more robust, mobile, and affordable detectors would be required as well as user-Friendly imaging and simulation software. The talk also discusses other applications , such as volcanology, mining and geothermal exploration. T2 - RWTH Aachen, Geophysikalisches Seminar CY - Aachen, Germany DA - 11.01.2024 KW - Muon tomography KW - Civil engineering KW - Mining KW - Geothermal engineering PY - 2024 AN - OPUS4-59349 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - X-rays without X-rays: Can muon tomography provide pictures from within concrete objects? N2 - Until the 1980s radiography was used to inspect civil structures in case of special demands and showed a much better resolution than other NDT techniques. However, due to safety concerns and cost issues, this method is almost never used anymore. Meanwhile, non-destructive techniques such as ultrasound or radar have found regular, successful practical application but sometimes suffer from limited resolution and accuracy, imaging artefacts or restrictions in detecting certain features when applied to reinforced or prestressed concrete inspection. Muon tomography has received much attention recently. Muons are particles generated naturally by cosmic rays in the upper atmosphere and pose no risk to humans. Novel detectors and tomographic imaging algorithms have opened new fields of application, mainly in the nuclear sector, but also in spectacular cases such as the Egyptian pyramids. As a first step towards practical application in civil engineering and as a proof of concept we used an existing system to image the interior of a reference reinforced 600 kg concrete block. Even with a yet not optimized setup for this kind of investigation, the muon imaging results have been at least of similar quality compared to ultrasonic and radar imaging, potentially even better. Recently, the research was expanded to more realistic testing problems such as the detection of voids in certain structural elements. However, before practical implementation, more robust, mobile, and affordable detectors would be required as well as user-Friendly imaging and simulation software. T2 - ISNT NDE 2023 CY - Pune, India DA - 07.12.2023 KW - Muon tomography KW - Concrete KW - Civil engineering PY - 2023 AN - OPUS4-59347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - ridge Monitoring by Ultrasonic Coda Wave Interferometry N2 - The built infrastructure ages and requires regular inspection and, when in doubt, monitoring. To ensure that older concrete bridges showing signs of deterioration can be used safely, several innovative monitoring tools have been introduced, including but not limited to optical, fiber-optic, or acoustic emission techniques. However, there are gaps in the portfolio. A sensing technique that covers a wide range of damage scenarios and larger volumes, while still being sensitive and specific, would be beneficial. For about 15 years, research has been conducted on ultrasonic monitoring of concrete structures that goes beyond the traditional ultrasonic pulse velocity test (PV test), mostly using a very sensitive data evaluation technique called coda wave interferometry. At BAM we have developed sensors and instrumentation specifically for this method. We have instrumented a 70-year-old, severely damaged prestressed concrete bridge in Germany in addition to a commercial monitoring system. We have now collected data for almost 3 years. We can show that we can provide information about the stress distribution in the bridge. We have also been able to confirm that there has been no significant additional damage to the bridge since the installation. T2 - ISNT NDE 2023 CY - Pune, India DA - 07.12.2023 KW - Coda wave interferometry KW - Structural health monitoring KW - Ultrasound KW - Concrete KW - Bridges PY - 2023 AN - OPUS4-59346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Potential of 3D matrix ultrasonic measurements to image complex concrete structures N2 - Ultrasonic echo testing is a well-established non-destructive testing technique used to investigate the interior of concrete structures in civil engineering. For the reconstruction of internal features, methods similar to seismic imaging are applied. To improve the ultrasonic imaging capabilities, we investigate the potential of a newly available 3D matrix mode measurement device in combination with advanced imaging techniques. Commonly used ultrasonic array measurement devices rely on several ultrasonic transducers coupled to act as one transducer that transmits or receives transversal ultrasound waves. Although this approach is well suited to detect elongated structures such as pipes and rebars, it has limitations if 3D embedded objects are present. Hence, the ultrasonic device MiraA1040Pro used here is designed to measure the ultrasonic wavefield on a 4 by 16 matrix of individual transducers. For testing, we used laboratory specimens with linear and spheric embedded structures first. Both linear and matrix mode measurements were conducted and analysed using the Synthetic Aperture Focusing Technique (SAFT) which is similar to Kirchhoff migration. Second, we used a data set from Teutschenthal mine at a shotcrete specimen constructed to simulate engineered barriers tailored for nuclear waste repositories. Ultrasonic measurements were investigated as a tool for quality assurance of these structures. The specimen contains both artificial 3D artifacts as well as naturally occurring defects such as a delamination. To make use of the advanced data acquisition, focusing 3D imaging techniques are applied to further improve the imaging quality. Generally, the reconstructed images from the 3D matrix mode data have a lower level of Signal-to-Noise-Ratio than the 2D linear mode because the source signal is weaker compared to the linear mode. Moreover, complex wave conversions of the SH-transversal wave occur that are reduced in the 2D linear scenario. However, clearer images can be achieved at non-linear features, particularly with focusing imaging methods. Thus, combining 3D data acquisition techniques with advanced imaging methods improves the success in imaging complex concrete structures. This is of particular interest for thick concrete structures in nuclear barrier systems or foundations. Additionally, we demonstrate opportunities to use well-constrained test laboratory scenarios from non-destructive testing as a practical test case for geophysical methods. T2 - Jahrestagung der Deutschen Geophysikalischen Gesellschaft (DGG) CY - Jena, Germany DA - 11.03.2024 KW - Ultrasound KW - Imaging KW - Quality assurance PY - 2024 AN - OPUS4-59729 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Zerstörungsfreie Prüfung von Betonkonstruktionen N2 - Der Vortrag behandelt den Stand der Technik bei der zerstörungsfreien Prüfung von Betonkonstruktionen und insbesondere den Stand und die Herausforderungen bei der Digitalisierung. Es werden Prüfaufgaben sowie etablierte Prüfmethoden und die passende Auswahl diskutiert. Ein weitere Schwerpunkt liegt bei der Genauigkeit und Verlässlichkeit und dem Konzept ZfPStatik. Abschließend werden Schnittstellen zu BIM, SIB-Bauwerke und anderen System kurz angerissen und ein Katalog offener Fragen aufgestellt. T2 - Workshop Digitale Bauwerkserhaltung inklusive Bauwerksdiagnose CY - Bonn, Germany DA - 20.02.2024 KW - ZfP-Bau KW - Beton KW - Bauwerksprüfung KW - Digitalisierung KW - ZfPStatik PY - 2024 AN - OPUS4-59547 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chierici, Andrea A1 - Cancemi, Salvatore Angelo A1 - Niederleithinger, Ernst A1 - Lo Frano, Rosa T1 - Enhanced radioactive waste drum monitoring: A sensorized LoRa-based network for identification and integrity assessment N2 - A reliable monitoring and oversight system is essential to guarantee the safe operation and eventual closure of radioactive waste disposal facilities. With recent technological advancements, there is now the capability to deploy distributed wireless sensor networks that are cost-effective and low in power consumption. Such networks are versatile, finding applications in several civil, environmental, and industrial sectors. This work presents a novel system and method for identifying and continuously monitoring the integrity of stored radioactive waste packages. The proposed approach, developed by the University of Pisa in the context of the H2020 European Project PREDIS, employs a network of wireless node devices, provided with solid-state micro-power radiation detectors tasked with the measurement of gamma-rays and thermal neutrons coming from within cemented waste drums. Collected data are automatically transmitted across the storage site via Long Range radio technology and forwarded to cloud-based or offline platforms, allowing for further visualization, data processing, and safe storage. The system highlights the feasibility of autonomously and passively gathering data from radioactive waste drums over extended distances (more than 250 m in non-line-of-sight conditions), decreasing the reliance on portable or automated scanning mechanisms. In line with its capability for autonomous, long-range data collection, the system satisfies the requirement for structural integrity, containment, and confinement of packaging throughout both interim and long-term disposal of radioactive wastes, thereby playing a key role in reinforcing the safe management of radioactive waste. KW - Radioactive waste KW - Integrity monitoring KW - Radiation sensors KW - Cloud storage KW - LoRaWAN PY - 2024 DO - https://doi.org/10.1016/j.nucengdes.2024.113231 SN - 0029-5493 VL - 424 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-60217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Accuracy, Uncertainty, Probability of Detection N2 - This talk presents the concepts of measurement accuracy, uncertainty (in contrast to error analysis) an probability of detection for non-destructive testing. The relevant guidelines (GUM, Mil.Std.) are intrduced and practical examples given. T2 - USES2 Training Week 2 CY - Berlin, Germany DA - 24.06.2024 KW - Uncertainty KW - Pod KW - Measurements PY - 2024 AN - OPUS4-60467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Lay, Vera A1 - Baensch, Franziska A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Acoustic emission monitoring for engineered barriers in nuclear waste disposal N2 - To safely dispose of nuclear waste in underground facilities, engineered barrier systems are needed to seal shafts and galleries. The material used in these barriers must be adapted to the host rock parameters. Shrinking and cracking must be avoided to provide a barrier with almost zero permeability. For repositories in salt rock environments, several types of salt concrete (SC) are possible construction materials. Within the project SealWasteSafe, we compared the behavior of an innovative alkali-activated material (AAM) with standard SC in their hydration and hardening phase. To monitor the microstructural changes within the two materials SC and AAM, acoustic emission (AE) signals have been recorded for up to ~250 days on 340-liter-cubic specimens. The phenomenon of AE is defined as the emission of elastic waves in materials due to the release of localized internal energy. Such energy release can be caused by the nucleation of micro-fracture, e.g., in concrete while curing or when exposed to load. The occurrence of AE events gives first rough indications of microstructural changes and potentially occurring cracking and thus, provides insights for structural health monitoring (SHM). The results show, that for the first 28 days after casting, less AE activity was detected in the AAM compared to SC. After 61 days, in the AAM material, the number of AE events exceeded those observed in the SC. However, the majority of the AE detected and located in AAM was related to surface effects, and not to microstructural changes or occurring cracks within the bulk volume. Additionally, the source location analysis indicated, that despite lower activity in SC, we observed some clustering of the events. In contrast, in AAM, the activity inside the specimen is randomly distributed over the whole volume. The monitoring results help to estimate the material’s sealing properties which are crucial to assess their applicability as sealing material for engineered barriers. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Acoustic emission monitoring KW - Nuclear waste repositories KW - Event localization KW - SealWasteSafe project PY - 2024 AN - OPUS4-60552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna T1 - Long-term acoustic emission monitoring of a new alkali-activated material for sealing structures in nuclear waste repositories N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, well-understood, and safe materials. Within the SealWasteSafe project, we compared the performance of an innovative alkali-activated material (AAM) and standard salt concrete (SC), as potential materials for sealing structures for nuclear waste repositories. Two 340-liter-cubic specimens were studied for up to ~250 days by a multisensory monitoring setup. Specifically, the long-term acoustic emission monitoring aimed to analyze the development of microstructural changes within materials. The monitoring analysis showed fewer acoustic emission events in AAM compared to SC in the first 61 days. After approximately two months of monitoring, the number of AE events in AAM significantly exceeded the number of events in SC. The analysis showed, however, that the increased AE activity was mainly caused by surface effects of the AAM material and not by the formation of cracks within the material. This contribution presents the use of acoustic emission analysis, both in the time and frequency domains, for monitoring and characterization of materials with potential use as engineering barriers for nuclear waste repositories. T2 - 186th Meeting of the Acoustical Society of America CY - Ottawa, Canada DA - 13.05.2024 KW - Acoustic emission monitoring KW - Alkali-activated material KW - SealWasteSafe KW - Nuclear waste repositories KW - Salt concrete KW - Sealing structures PY - 2024 AN - OPUS4-60551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Lay, Vera A1 - Baensch, Franziska A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Microseismicity monitoring in materials for nuclear waste storage repositories N2 - One of the major tasks in nuclear waste management is to design safe and reliable sealing structures for radioactive waste repositories. Particularly for salt as a host rock, engineered barrier systems for underground waste disposal must be constructed of well-understood (cementitious) materials that will sustain environmental conditions and ensure high durability. Within the SealWasteSafe project, we studied two materials with a potential for sealing structures for nuclear waste repositories: an innovative alkali-activated material (AAM) and standard salt concrete (SC). To analyze the development of microstructural changes within the materials, we monitored microseismicity (aka acoustic emission monitoring) occurring during the hardening and setting period in two 340-liter-cubic specimens for up to ~250 days. The monitoring results showed, that in the first 61 days, fewer events occurred in AAM compared to SC. After this time the number of events in AAM sharply increased and significantly exceeded those observed in SC. However, the source localization analysis revealed that the increase of microseismicity in AAM material was not related to the formation of macro-cracks within the material but was mainly caused by the surface effects. Accompanying analysis of the test specimens with additional methods (such as e.g., X-ray CT) proved that no macro-cracks were observed inside the AAM specimen. Further analysis in the time and frequency domains helped to characterize the tested materials and to estimate their potential to be used for engineered barriers in nuclear waste repositories. Overall, our study shows the potential of microseismicity monitoring for feasibility studies and quality assurance in a broad range of applications, also in structural health monitoring. T2 - 84. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Jena, Germany DA - 10.03.2024 KW - Microseismicity KW - Nuclear waste repositories KW - Acoustic emission KW - SealWasteSafe project KW - Salt rock KW - Alkali-activated materia PY - 2024 AN - OPUS4-60549 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of a German Road Bridge Using Embedded Ultrasonic Transducers and Coda Waves N2 - The ‘G¨anstorbr¨ucke’ bridge between the cities of Ulm and Neu-Ulm is one of the best-monitored bridges all over Germany. In addition to an already active bride monitoring system, we have equipped the bridge with 30 ultrasonic transducers to explore the monitoring possibilities at an in-service large-scale reinforced concrete structure with continuous active ultrasonic measurements. The monitoring system is based on the detection of small changes in the entire signal, especially the multiply scattered parts of the recording, the so-called coda. Applying Coda Wave Interferometry (CWI), subtle changes in the signal can be detected and related to changing velocities in the area between source and receiver. A comparison of the results from coda wave interferometry with the strain measurements of the permanent monitoring system shows a correlation between strain measurements and CWI results. We discuss the challenges of changing environmental conditions, pose for interpretation of the results, and highlight the advantages of embedded versus externally attached ultrasonic transducers in permanent bridge monitoring, especially when coda wave interferometry is applied. T2 - EWSHM 2022 CY - Palermo, Italy DA - 04.07.2022 KW - Bridge monitoring KW - Ultrasound KW - Embedded sensors KW - Coda wave interferometry PY - 2022 AN - OPUS4-55383 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man T1 - Assessment of prestress loss in a large-scale concrete bridge model under outdoor condition N2 - The presentation shows that subtle variations in coda wave velocity can capture minor temperature effects, offering a good understanding of how a outdoor prestressed concrete structure responds to environmental conditions over time. Ultimately, this work contributes to development of more comprehensive and resilient structural health monitoring strategies for prestressed concrete infrastructure. T2 - EVACES 2025 CY - Porto, Portugal DA - 02.07.2025 KW - Coda wave interferometry KW - Damage detection KW - Prestress loss KW - Seismic interferometry KW - Structural health monitoring PY - 2025 AN - OPUS4-64211 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Automated Active Infrared Thermography for Advanced Non-Destructuve Testing N2 - Active thermographic testing is a versatile and powerful method of the non-destructive testing (NDT) family. With the advent of modern laser technology, new and significant fields of application have emerged. When combined with industrial robotics, laser thermography enables fully automated, large-area inspection of components with complex geometries for surface and near-surface cracks. This lecture will provide an overview of the fundamental principles of laser thermography, highlight recent developments and automation efforts within our department for thermographic surface-crack detection, and present an outlook on emerging research trends and modern thermography techniques shaping the future of NDT. T2 - California Applied Seminar Series CY - Bologna, Italy DA - 10.10.2025 KW - Infrared thermography KW - Deep Learning KW - Robot-assisted inspection KW - Laser thermography KW - Multispectral Imaging PY - 2025 AN - OPUS4-64338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Nina A1 - Rhode, Michael A1 - Kannengießer, Thomas A1 - Kromm, Arne A1 - Kadoke, Daniel A1 - Kruse, Julius T1 - Effect of Ti microalloying on the local strain behavior of cross-weld tensile samples determined by digital image correlation N2 - High-strength low-alloyed (HSLA) steels with yield strength / proof stress ≥ 600 MPa are the basis of modern light-weight steel constructions. Indeed, the economic and ecological benefits strongly depend on their processability in terms of welding. In this context, the use of highly productive welding processes and suitable welding consumables is of vital interest and requires a fundamental understanding of the microstructural changes in the HSLA steel and especially the heat-affected zone (HAZ) of the welded joint. Microalloying elements, such as Ti or Nb, are essential to achieve the desired mechanical properties. To analyse the weldability, three-layer welds were performed using gas metal arc welding (GMAW) and critical microstructures, such as areas of the HAZ that exhibit significant softening or hardening, were identified. The effect of the softened HAZ region on failure was evaluated using cross-weld tensile specimens. Digital image correlation (DIC) was used for in-situ monitoring of the development and accumulation of the local strains in different HAZ regions during tensile testing. Using a specially designed mirror system, the local strains of the microstructure zones on the top and bottom of the weld were recorded simultaneously. In addition, the analysis of the local deformation helps to understand the effects of the softened HAZ on the global strain, the reduction in area, the fracture position, and the overall fracture behavior. KW - High-strength structural steel KW - Microalloying influences KW - HAZ-softening KW - Digital Image Correlation KW - Constraint effect KW - Thermodynamic simulation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643558 DO - https://doi.org/10.1007/s40194-025-02185-1 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-64355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dell’Avvocato, G. A1 - Amiel, S. A1 - Maillard, S. A1 - Mayr, G. A1 - Oswald-Tranta, B. A1 - Colinas, E. A1 - Svantner, M. A1 - Bouteille, P. A1 - Huillery, R. A1 - Galietti, U. A1 - Deganova, L. A1 - Caulier, Y. A1 - Ziegler, Mathias ED - Sakagami, T. ED - Inoue, H. T1 - Advancing Active Thermography for NDT: The Role of Standardization N2 - Infrared thermography, particularly its active form, is increasingly used in various industries in non-destructive testing (NDT). To support its broader adoption, structured standardization efforts have been developed within CEN/TC 138/WG11 and coordinated with ISO. Key standards—such as EN 16714, EN 17119, and EN 17501—define principles, procedures, and equipment requirements. Current activities include finalizing the draft on induction thermography, revising EN 17119, and developing new projects on optical lock-in, laser weld inspection, and thermal diffusivity. Standardization enhances comparability, reliability, and certification, making thermography a robust and scalable solution within the global NDT framework. T2 - AITA 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Active thermography KW - Non-destructive testing (NDT) KW - Standardization KW - CEN/TC 138/WG11 KW - Infrared inspection KW - Industrial qualification PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643972 DO - https://doi.org/10.3390/proceedings2025129030 VL - 129 IS - 1 SP - 1 EP - 4 PB - MDPI CY - Basel Switzerland AN - OPUS4-64397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Poka, Konstantin A1 - Ali, Sozol A1 - Ulbricht, Alexander A1 - Schröder, Jakob A1 - Khambayat, Jiganesh A1 - Scholz, Maik A1 - Saeed, Waleed A1 - Merz, Benjamin A1 - Epperlein, Martin A1 - Hilgenberg, Kai T1 - Reduction of extraneous variance in powder bed fusion with laser beam of metals by means of advanced digital preprocessing N2 - Data-driven quality assurance and reproducibility are critical for advancing the industrial maturity of Powder Bed Fusion with Laser Beam of Metals (PBF-LB/M). This study addresses the extraneous variance in scan vectors that arises even for identical cross sections of nominally identical components but located at different positions on the build platform. This inherent variance, common across most PBF-LB/M machines, is caused by scan vector computation relative to the machine coordinate origin and subsequent projection of the resulting pattern onto individual component cross sections. In this work, scan vectors are computed still following conventional slicing, but relative to the workpiece origin of each component, using an EOS M 300-4. This digital preprocessing approach homogenizes fabrication conditions, ensuring that anomalies, such as scan vector overlaps, occur consistently across identical components. The impact during fabrication is assessed through powder bed imaging, melt pool monitoring, and operational data from the multilaser PBF-LB/M machine. Components are manufactured from AlSi10Mg for each scan vector computation origin and subsequently qualified using x-ray computed tomography, optical coordinate measurement, and optical surface measurement. A comprehensive evaluation is conducted, comparing the results in terms of component density, geometric accuracy, and surface roughness to those obtained using conventional preprocessing. Based on these findings, practical recommendations are provided, focusing on achieved quality criteria to identify potential drawbacks, while also considering the life cycle analysis of fabrication. Finally, the study emphasizes the significance of consistent scan vector provisioning for identical components placed at different build platform positions, assuming no roll or pitch during nesting. T2 - ICALEO CY - Orlando, FL, USA DA - 13.10.2025 KW - Quality assurance KW - Data management KW - 3D printing KW - Laser fabrication KW - Life cycle analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642104 DO - https://doi.org/10.2351/7.0001890 SN - 1042-346X VL - 37 IS - 4 SP - 1 EP - 14 PB - American Institute of Physics Publishing CY - New York AN - OPUS4-64210 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Muon tomography - ready for practical application? N2 - Security and nuclear safeguards, but not yet in civil engineering. The potential is enormous, as muon tomography could replace traditional X-ray imaging of infrastructure, a method that was popular in the past but has mostly been abandoned due to concerns about radiation safety. In 2020, a report on the first large-scale muon tomography experiment on a reinforced concrete specimen was published. However, robust mobile detectors and faster data acquisition methods are still needed. This is now changing, however. Prototype mobile detectors have been announced or are in development, and data acquisition time has been reduced from weeks to days. This presentation will showcase current developments and focus on a validation experiment at BAM. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2055 KW - Muon tomography KW - Bridge inspection KW - Concrete PY - 2025 AN - OPUS4-64256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Blaschke, Jil T1 - Laser Induced Breakdown Spectroscopy (LIBS) for the chemical investigation of concrete - Status of practical application and regulations in Germany N2 - Laser-Induced Breakdown Spectroscopy (LIBS) is an advanced, yet still underutilized, analytical technique that has gained increasing recognition for its potential in evaluating cementitious materials. Over the past several years, LIBS has demonstrated exceptional capabilities in providing detailed insights into the microstructural and chemical properties of concrete, with particular relevance to durability studies and service life assessment. One of the defining features of LIBS is its high spatial resolution, which enables precise mapping of ion transport processes within the binder matrix. This ability is critical for understanding concrete behavior under diverse environmental and operational conditions, such as chloride ingress, sulfate attack, or carbonation. By allowing the simultaneous detection of multiple elements, LIBS is uniquely suited for investigating complex interactions, including the co-migration of ions. Such comprehensive analyses yield detailed ion ingress profiles, improving the accuracy of key input parameters used in service life models. As a result, LIBS contributes to more reliable predictions of a structure's remaining lifespan and its susceptibility to environmental degradation. In addition to ion profiling, LIBS is particularly effective in identifying local anomalies that would otherwise not be detected by conventional methods. For instance, LIBS can reveal zones of elevated ion concentration in microcracks or other vulnerable regions, offering critical insights into structural integrity. LIBS supports the assessment of repair processes not only during application but also over long-term monitoring periods, thus contributing to the optimization of rehabilitation strategies. This presentation showcases a series of practical applications of LIBS in the laboratory analysis of building materials, supported by extensive comparative studies. Case studies highlight LIBS's transformative role in repair planning and decision-making, emphasizing its capacity to revolutionize infrastructure monitoring and maintenance. T2 - NDT-CE 2025 CY - Izmir, Türkiye DA - 24.09.2025 KW - LIBS KW - Concrete analysis KW - Ion transport profiling KW - Structural durability assessment PY - 2025 AN - OPUS4-64294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dalichow, Dirk A1 - Blaschke, Jil A1 - Wilsch, Gerd A1 - Völker, Tobias T1 - Revolutionizing Concrete Analysis and Maintenance with Laser-Induced Breakdown Spectroscopy N2 - Laser-induced breakdown spectroscopy (LIBS) is a valuable complement to established methods for the chemical analysis of concrete. Compared to conventional techniques, LIBS enables spatially resolved imaging of harmful ion distributions within the cementitious matrix. It allows the simultaneous detection of all relevant ions and degradation mechanisms, facilitating a better understanding of interacting processes. The benefits of multi-element analysis are illustrated through selected examples that highlight the method’s superior information content. Ion penetration profiles are recorded at a resolution of 0.25 mm, providing high-quality input data for service life modelling. Instead of drill dust, a 50 mm core sample is used. The measurement is automated, requires no chemical reagents or elaborate sample preparation, and is completed within minutes. KW - LIBS KW - Durability KW - Ion transport profiling KW - Concrete analysis KW - Service life assessment PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642846 DO - https://doi.org/10.58286/31656 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 8 PB - NDT.net GmbH & Co. KG AN - OPUS4-64284 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643047 DO - https://doi.org/10.58286/31728 SN - 1435-4934 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-64304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - ZfP-Bau post Carolabrücke: Chancen und Herausforderungen N2 - Der Einsturz der Carolabrücke hat die Fachwelt, Politik und Öffentlichkeit aufgerüttelt. Während die Diagnose der Ursachen noch andauert (aber wohl zum Vortragzeitpunkt abgeschlossen sein wird), werden erste, nach Ansicht vieler Experten überfällige Konsequenzen gezogen. Zahlreiche Brücken werden vorsichtshalber gesperrt, intensive Prüfungen und Überwachungsmaßnahmen sind veranlasst und werden ausgeweitet. Die Untersuchungsmethodik für Brücken mit dem Verdacht auf Spannungsrisskorrosion und ohne „sicheres“ Ankündigungsverhalten vor Versagen – übrigens keineswegs auf die östlichen Bundesländer beschränkt – steht auf dem Prüfstand. Dabei erhält wohl auch die zerstörungsfreie Prüfung eine veränderte und wichtige Rolle, ebenso wie Methoden zur Dauerüberwachung. Dabei wird aus gutem Grund auf den Stand der Technik zurückgegriffen. Der Vortrag beleuchtet die Rolle der ZfP und die verwendeten Methoden im Rahmen dieser Untersuchungen. Er weist aber auch auf Technologien hin, die in den nächsten Jahren in die Praxis eingeführt werden dürften und zukünftig bei der Untersuchung und Überwachung von Stahl- und Spannbetonbauwerken eine Rolle spielen dürften. T2 - DGZfP Jahrestagung CY - Berlin, Germany DA - 26.05.2025 KW - Zerstörungsfreie Prüfung KW - ZfPBau KW - Brücken KW - Stahlbeton PY - 2025 AN - OPUS4-63230 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - NDT-CE Qualification and Certification N2 - Due to the increased demand for NDT investigations and assessment of energy and traffic infrastructure, a qualification and certification system for NDT personel is urgently needed. Up to now, only Italy, Malaysia and Germany have set up such systems. The talk gives an overview of the demand and current activities, including those of IAEA. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - NDT-CE KW - Qualification KW - Certification PY - 2025 AN - OPUS4-63002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Condition monitoring for lifetime extension of interim storage facilities N2 - The German interim nuclear storage facilities are designed for a 50 year service life and 40-year operating period. They will be needed much longer, as a final repository will not be available until 2050 at the earliest. The objective of ZuMoBau-ZL is to develop a suitable condition assessment and monitoring concept suitable for the structures in interim storage facilities, including life prediction models, with which the remaining service life can be predicted, verified, and monitored as realistically as possible. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - Nuclear waste KW - Interim storage KW - Liefetime extension KW - Reinforced concrete PY - 2025 AN - OPUS4-62984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prabhakara, Prathik T1 - Ein synergistischer Ansatz zur Charakterisierung anisotroper Materialien mit Hilfe von Ultraschall und Mikrostrukturanalyse N2 - Es wird eine Studie zur Charakterisierung eines anisotropen Stahls vorgestellt, bei der Ultraschalluntersuchungen mit Mikrostrukturanalysen verbunden werden. Das Material weist hohe Festigkeit und Korrosionsbeständigkeit auf, zugleich ist mit anisotropen Eigenschaften die mechanischen und betrieblichen Eigenschaften beeinflussen zu rechnen. Vorläufige Ergebnisse lassen vermuten, dass weitere Untersuchungen notwendig sind, um die Fähigkeiten und Grenzen des Materials genau zu bestimmen. Es wird ein systematischer Ansatz mit Array- Prüfköpfen, Time-of-Flight Diffraction (TOFD) Technik und mikrostrukturellen Untersuchungen angewendet, um die Wechselwirkung zwischen Anisotropie und Mikrostruktur des Stahls zu analysieren. Ultraschallprüfungen mit der TOFD-Technik und in Tauchtechnik liefern Einblicke in das anisotrope Verhalten des Werkstoffes, einschließlich entsprechenden Kornorientierung, Dämpfung und Schallgeschwindigkeitsvariation. Diese Messungen führen in Verbindung mit mikrostrukturellen Analysen zu einem tieferen Verständnis des Materialverhaltens. Unser Hauptziel ist es, ein Framework zu erstellen, welches die Ultraschallantwort anisotroper Materialien mit ihren mikroskopischen Struktureigenschaften verbindet. Die vorgestellte Methodik ermöglicht eine zerstörungsfreie und zügige Bewertung der Materialintegrität, was besonders bei der Anwendung von Hochleistungsmaterialien relevant ist. Durch diesen integrativen Ansatz werden verschiedener Charakterisierungsmethoden kombiniert, um ein umfassenderes Materialverständnis zu erreichen. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultrasonic Testing KW - Material Characterization KW - Microstructure Analysis KW - Time-offlight Diffraction (TOFD) KW - Non-Destructive Testing PY - 2024 UR - https://www.ndt.net/?id=29535 AN - OPUS4-60980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Baulicher IST-Zustand zur Bewertung von Betonbrücken auf der Grundlage messtechnischer Kennwerte - ZfPStatik N2 - Das Projekt „ZfPStatik“ entwickelt eine Handlungsempfehlung zur Bewertung bestehender Bauwerke mit Hilfe zerstörungsfreier Messdaten. Durch die Bauwerksprüfungen können Unsicherheiten bei der Nachrechnung reduziert werden, wodurch realistischere Beurteilungen der Standsicherheit und Gebrauchstauglichkeit ermöglicht werden. Zudem wird die Entwicklung neuer Ingenieurdienstleistungen gefördert. Zerstörungsfreie Prüfverfahren haben insgesamt das Potential, die Entscheidungsgrundlagen für die Beurteilung und Erhaltung bestehender Bauwerke zu verbessern. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM CY - Berlin, Germany DA - 16.10.2024 KW - Life management KW - Non destructive testing and evaluation KW - Concrete KW - Civil engineering KW - State-of-the-art PY - 2024 AN - OPUS4-61439 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Coronel Subia, Hernan Alejandro A1 - Inzunza Araya, Ernesto A1 - Niederleithinger, Ernst T1 - Influence of velocity changes on acoustic emission monitoring of masonry walls under diagonal compression load N2 - Acoustic emission (AE) is a highly sensitive, non-destructive method which has great potential in damage event detection and assessment in masonry structures exposed to e.g., seismic loads. However, the highly heterogenous nature of the masonry structures and their low densities cause high attenuation and distortion of the signal. Localization of the AE events is challenging because the AE waves propagate through various masonry constituents (i.e., bricks and mortar joints) at different velocities. We present an attempt to locate the sources of AE events from the signals recorded during the diagonal compression loading, and analyze the influence of different wave velocities on its accuracy. T2 - 36th Conference of the European Working Group on Acoustic Emission CY - Potsdam, Germany DA - 18.09.2024 KW - Acoustic emission KW - Masonry KW - Compression test PY - 2024 AN - OPUS4-61689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bertola, Numa A1 - Schumacher, Thomas A1 - Niederleithinger, Ernst A1 - Brühwiler, Eugen T1 - Combining passive and active ultrasonic stress wave monitoring for the characterization of the early-age properties of a UHPFRC beam N2 - This article focuses on the characterization of the early-age properties of Ultra-High-Performance Fiber-Reinforced Cementitious Composite (UHPFRC), which is becoming popular for designing lightweight and durable structures. Due to the large proportion of cement in the mix, the hardening of UHPFRC is significantly faster than conventional concrete. Therefore, the development of UHPFRC properties, such as the elastic modulus, is difficult to monitor as it happens while elements are within the formwork. For this reason, the hydration process of UHPFRC elements is not fully understood yet. A combined passive (or acoustic emission) and active ultrasonic stress wave monitoring approach has the potential to characterize structures made of cementitious materials over their entire service duration. Using a network of embedded ultrasonic transducers, monitoring can start only a few instants after casting. A UHPFRC beam with a T-shaped cross-section and a length of 4.2 m was constructed and instrumented with 24 transducers as well as 15 thermocouples. Monitoring results lead to the characterization of the development of the early-age UHPFRC properties on the structural-element scale while the specimen is within the formwork. The continuous monitoring approach enabled accurate estimations of the spatial and temporal evolution of the modulus of elasticity. Thanks to this novel combination of monitoring techniques, the early age properties of UHPFRC, which were measured at the material scale, are confirmed at the structural scale for the first time. KW - Concrete KW - UHPFRC KW - Acoustic emission KW - Ultrasonic monitoring KW - Coda wave interferometry PY - 2025 DO - https://doi.org/10.1016/j.conbuildmat.2025.140319 SN - 0950-0618 VL - 466 SP - 1 EP - 18 PB - Elsevier Ltd. AN - OPUS4-63448 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Applications of a Multi-Channel Ultrasound System for Assessing Large Concrete Structures N2 - Non-destructive testing (NDT) plays a vital role in the assessment of large concrete structures, where the detection of internal defects is particularly challenging due to size, material heterogeneity and complex geometries. In this study, the use of a multi-channel, large-aperture ultrasound system is demonstrated for improving the ultrasonic pulse-echo method for evaluating these large structures. The large aperture of the ultrasound system allows for broader coverage and enhanced sensitivity to internal features such as cracks, voids, and embedded components within the concrete. By capturing data from multiple channels simultaneously, the system improves both resolution and depth penetration. A weighted sum of the Kirchhoff migration is used to post-process the data, resulting in better visualisation and a more detailed interpretation of the internal condition of the structure. This approach is particularly effective for thick and complex materials where conventional methods face limitations. In addition to the pulse-echo method, time-of-flight (TOF) tomography is used to provide quantitative analysis of internal structures. Time-picking techniques allow for the precise mapping of anomalies within the material, offering insights into the condition of concrete with varying geometries and compositions. Together, these two methods: pulse-echo imaging with the large-aperture multichannel system and TOF tomography imaging, offer different possibilities for assessing the internal condition of large concrete structures. The pulse-echo technique focuses on providing detailed images of structural defects, while the TOF tomography provides quantitative data on internal features. This combined approach offers a comprehensive and reliable method for the assessment of large infrastructures. T2 - ISNT NDE 2024 CY - Chennai, India DA - 12.12.2024 KW - NDT-CE KW - concrete KW - ultrasound KW - imaging KW - Kirchhoff KW - tomography PY - 2024 AN - OPUS4-62204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst A1 - Sein, Sander A1 - Kervalisvil, Andrei A1 - Wöstmann, Jens A1 - Helm, Marek T1 - Muon tomography - ready for practical application? N2 - Muon tomography uses naturally occurring nuclear particles to 'X-ray' technical objects. It has applications in security and nuclear safeguards, but not yet in civil engineering. The potential is enormous, as muon tomography could replace traditional X-ray imaging of infrastructure, a method that was popular in the past but has mostly been abandoned due to concerns about radiation safety. In 2020, a report on the first large-scale muon tomography experiment on a reinforced concrete specimen was published. However, robust mobile detectors and faster data acquisition methods are still needed. This is now changing, however. Prototype mobile detectors have been announced or are in development, and data acquisition time has been reduced from weeks to days. This presentation will showcase current developments and focus on a validation experiment at BAM. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Concrete KW - Muon tomography KW - Inspection PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642517 DO - https://doi.org/10.58286/31696 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 10 PB - ndt.net AN - OPUS4-64251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Ute A1 - Emge, Julia A1 - Klein, Samuel A1 - Oswald, Jan A1 - Shpakova, Nina A1 - Stopp, Philipp A1 - Weingard, Christoph A1 - Koster, Dirk A1 - Schönsee, Eric A1 - Hille, Frank A1 - Niederleithinger, Ernst T1 - Development of distributed sensor electronics for energy-efficient and proactive maintenance of buildings N2 - Permanently installed sensor systems are becoming increasingly important for monitoring critical infrastructure. The research institutes Fraunhofer IZFP and BAM, together with industrial partners and users, are developing a concept for an electronic system consisting of an Edge-Gateway as a central high-performance node and a variable number of Sensor-Edge units that establish the connection between the sensors of the permanent monitoring system and the gateway, which also provides connection to a cloud. A software tool allows identification and localization of sensors and visualization of sensor data. The principle of the system is demonstrated using sensors installed in the road surface to monitor traffic loads as an example. Two test structures, a full-scale laboratory at Fraunhofer IZFP, Saarbrücken, and the “BLEIB” reference structure at BAM, test site technical safety (TTS) Horstwalde, were used to demonstrate the principle and the functioning of the electronic system. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Edge computing KW - Bridge monitoring KW - Multi-sensor PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642530 DO - https://doi.org/10.58286/31650 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 3 PB - ndt.net AN - OPUS4-64253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roumia, N. A1 - Niederleithinger, Ernst A1 - Mazotti, C. T1 - Post-tensioned concrete inspection and imaging using 2D and 3D Dry Point Contact ultrasound array N2 - by the asset owners. Advancements were introduced to the method by distributing numerous shear horizontal Dry Point Contact (DPC) transducers in a uniform way, forming a linear array that allows for immediate two-dimensional imaging of the subsurface using Synthetic Aperture Focusing Technique (SAFT). Recent developments were implemented, allowing for the full potential use of the array by means of three-dimensionaldata acquisition instead of two-dimensional. This work provides a practical comparison between the 2D Linear scanning mode and the newly introduced 3D Matrix scanning mode regarding the tendon duct inspection, grouting quality, and reinforcement localization. Imaging the subsurface was performed through research-oriented software, namely InterSAFT, which allows for 2D and 3D imaging using Linear and Matrix data acquisitions. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - Ultrasound KW - Imaging KW - Concrete KW - SAFT PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642551 DO - https://doi.org/10.58286/31690 SN - 1435-4934 VL - 30 IS - 10 SP - 1 EP - 4 PB - ndt.net AN - OPUS4-64255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Monavari, Mehran A1 - Prellwitz, Matthias A1 - Koch, Claudia A1 - van de Kreeke, Johannes A1 - Melzer, Michael A1 - Richter, Silke T1 - The Digital Reference Material Document: From Paper Certificates to Interoperable Data Objects in Digital Quality Infrastructure N2 - Reference materials (RMs) are essential for traceable and reliable measurements in science and industry, yet their certificate/document remain largely paper-based. The Digital Reference Material Document (DRMD) project at BAM introduces a transformative approach by converting traditional RM certificates/documents into machine-interpretable, XML-based digital assets. Building on the Digital Calibration Certificate framework, DRMDs encode ISO 33401 requirements and integrate semantic standards like D-SI and material identifiers. These digital documents support automated data exchange, integration into laboratory systems, and interoperability e.g. via asset administration shells and data spaces. The paper presents the DRMD schema concept, and outlines the path toward international harmonization and large-scale deployment, positioning DRMDs as a cornerstone of a digital quality infrastructure. T2 - IMEKO TC-6 International Conference on Metrology and Digital Transformation - M4DConf 2025 DA - 03.09.2025 KW - Digital Reference Material Document KW - Quality Infrastructure KW - Reference Material Certificate KW - DRMD PY - 2025 UR - https://www.m4dconf.org/ UR - https://www.sciencedirect.com/journal/measurement-digitalization SP - 1 EP - 6 AN - OPUS4-64269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 AN - OPUS4-64305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Leisegang, T. A1 - Levin, A.A. A1 - Kupsch, Andreas T1 - From the Ritter pile to the aluminum ion battery– Peter Paufler’s academic genealogy N2 - This article highlights Peter Paufler’s academic genealogy on the occasion of his 80th birthday. We describe the academic background since 1776, which covers 11 generations of scientists: Ritter, Ørsted, Hansteen, Keilhau, Kjerulf, Brøgger, Goldschmidt, Schulze, Paufler, Meyer, and Leisegang. The biographies of these scientists are described in spotlight character and references to scientists such as Dehlinger, Ewald, Glocker, Röntgen, Vegard, Weiss, and Werner are given. A path is drawn that begins in the Romanticism with electrochemistry and the invention of what is probably the first accumulator. It leads through the industrialization and the modern geology, mineralogy, and crystallography to crystal chemistry, metal and crystal physics and eventually returns to electrochemistry and the aluminum-ion accumulator in the era of the energy transition. The academic genealogy exhibits one path of how crystallography develops and specializes over three centuries and how it contributes to the understanding of the genesis of the Earth and the Universe, the exploration of raw materials, and the development of modern materials and products during the industrialization and for the energy transition today. It is particularly characterized by the fields of physics and magnetism, X-ray analysis, and rare earth compounds and has strong links to the scientific landscape of Germany (Freiberg) and Scandinavia, especially Norway (Oslo), as well as to Russia (Moscow, Samara, St. Petersburg). The article aims at contributing to the history of science, especially to the development of crystallography, which is the essential part of the structural science proposed by Peter Paufler. KW - Academic genealogy KW - Crystallography KW - Festschrift KW - Physics KW - Structural science PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515254 DO - https://doi.org/10.1515/zkri-2020-0063 SN - 2196-7105 VL - 235 IS - 11 SP - 481 EP - 511 PB - De Gruyter CY - Berlin AN - OPUS4-51525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lazurenko, D.V. A1 - Laptev, I.S. A1 - Golkovsky, M.G. A1 - Stark, A. A1 - Paul, J. A1 - Bataev, I. A1 - Ruktuev, A.A. A1 - Song, L. A1 - Gollwitzer, Christian A1 - Pyczak, F. T1 - Influence of the Ti/Al/Nb ratio on the structure and properties on intermetallic layers obtained on titanium by non-vacuum electron beam cladding N2 - Ti-Al-Nb based intermetallic layers of sufficient quality and thickness were obtained by non-vacuum electron beam cladding on the surfaces of Ti workpieces. Optical microscopy and X-ray tomography did not reveal any dramatical defects in the structure of cladded layers. X-ray diffraction as well as scanning and transmission electron microscopy were applied to thoroughly investigate the structure and phase composition of coatings. It was found that non-equilibrium cooling conditions of coatings provided by fast removal of heat to untreated Ti substrate after the electron beam cladding was terminated induced the proceeding of metastable phase transformations. For example, γ-phase formation was suppressed in these coatings. In coatings with 8 and 20 at.% Nb (46 and 43% Al respectively) along with ordered with α2, formation of disordered solution of the alloying elements in α-Ti took place. In high-Nb alloys β(B2) phase has undergone the diffusionless transformation to ω’, which is the intermediate phase in β → ω and the coating with the maximum Nb content characterized by appearance of γ1 as a main phase. ω-phase had negative influence to hardness and wear resistance of coatings, however, generally this paremeter increased in 1.3–1.75 times compared to cp-Ti. The high temperature creep and oxidation properties decreased proportionally with increasing Nb and decreasing Al content in the cladded layers. KW - Electron beam cladding KW - Titanium aluminides KW - Metastable phases KW - Diffraction analysis KW - Wear KW - High-temperature properties PY - 2020 DO - https://doi.org/10.1016/j.matchar.2020.110246 SN - 1044-5803 VL - 163 SP - 110246 PB - Elsevier Inc. AN - OPUS4-50550 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balko, J. A1 - Büsse, T. A1 - Kunkel, J. A1 - Kupsch, Andreas A1 - Wieder, Frank T1 - Schau(m) an, es geht... – Geschäumter Biokunststoff PBS für Leichtbau, Isolierwerkstoffe und Verpackungsmittel N2 - Flexible, niedrigdichte Schäume aus Biokunststoffen im Extrusionsverfahren herzustellen war bisher industriell noch nicht möglich. Im Verarbeitungstechnikum Biopolymere des Fraunhofer IAP wurde in einem Projekt die Eignung von PBS-basierten Biokunststofftypen für Schaumanwendungen erforscht und weiterentwickelt. KW - Polymer KW - Schaum KW - Polybutylensuccinat (PBS) KW - Biokunststoff KW - Computertomographie PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555832 UR - https://www.plastverarbeiter.de/heftarchiv-ausgabendetail/plastverarbeiter-07-08-2022.html SN - 0032–1338 VL - 73 IS - 7/8 SP - 50 EP - 52 PB - Hüthig GmbH CY - Heidelberg AN - OPUS4-55583 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Gollwitzer, Christian A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Oesch, Tyler A1 - Onel, Yener A1 - Thiede, Tobias A1 - Zscherpel, Uwe ED - Puente León, F. ED - Zagar, B. T1 - Moderne Methoden der CT-gestützten Strukturanalyse T1 - Modern techniques of CT based structure analysis N2 - Durch den großflächigen Einsatz der Computertomographie (CT) in unterschiedlichen Industriebereichen steigen auch die Anforderungen an die quantitative Bildanalyse. Subjektive Bildwahrnehmung muss durch objektive Algorithmen ersetzt werden. In diesem Artikel stellt die Bundesanstalt für Materialforschung und -prüfung (BAM), die seit den 1980er Jahren an der Entwicklung der industriellen CT beteiligt ist, anhand ausgewählter Beispiele den aktuellen Stand ihrer Analysemethoden an verschiedenen Anwendungsbeispielen der CT vor. N2 - The increasing use of computed tomography (CT) in various industrial sectors requires more sophisticated techniques of quantitative image analysis. Subjective image perception needs to be replaced by objective algorithms. The German Federal Institute for Materials Research and Testing (BAM) has been involved in the development of industrial CT since the 1980s. This paper summarizes the current status of quantitative 3D image analysis techniques based on selected examples. KW - Computed tomography KW - Computertomographie KW - Röntgen-Refraktion KW - X-Ray refraction KW - Schadensanalyse KW - Damage analysis KW - Normung KW - standardization PY - 2020 DO - https://doi.org/10.1515/teme-2019-0125 SN - 0171-8096 SN - 2196-7113 VL - 87 IS - 2 SP - 81 EP - 91 PB - de Gruyter CY - Berlin AN - OPUS4-50337 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 AN - OPUS4-54924 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Solodov, Dmitry T1 - Exploring the Potential of Plasma Micro-Hollow Cathode Transducers for Air-Coupled Ultrasonic Non-Destructive Testing N2 - Plasma micro-hollow cathode (MHC) transducers offer a novel and promising approach for air-coupled non-destructive testing (NDT), with the distinct capability of generating ultrasonic waves across a broad frequency spectrum. Utilizing ionized gas as the wave-emitting medium, these transducers operate without requiring any physical contact or coupling medium, making them especially attractive for testing delicate or complex surfaces. Their compact design and plasma-driven mechanism allow for flexible deployment and potential miniaturization in various testing environments. This preliminary study investigates the fundamental behavior and performance of MHC plasma transducers in the context of ultrasound-based NDT. A series of experiments were conducted using laser Doppler vibrometry and optical microphone techniques to evaluate the transducers’ ability to generate, propagate, and detect acoustic waves in different materials and geometries, including PMMA, CFRP composites, and 3D-printed PLA structures with artificial defects such as flat-bottom holes and cracks. Results reveal the ability of MHC transducers to emit high-frequency, broadband ultrasonic waves in air, suitable for detecting subsurface anomalies. Although still in the early stages of development, MHC plasma transducers show potential for advancing air-coupled ultrasonic NDT. Future work will focus on optimizing transducer geometry and operating parameters to increase efficiency and signal-to-noise ratio. While conventional linear excitation remains the primary focus, this study also briefly explores the possibility of combining MHC transducers with nonlinear resonance-based methods, such as Local Defect Resonance (LDR), to improve defect sensitivity. Although the integration of MHCs with nonlinear techniques is still a challenging prospect, there is potential for enhanced defect detection, particularly for small or weakly bonded flaws. These methods could offer higher contrast and more precise localization of defects under resonance conditions. However, the implementation of such nonlinear methods would require further research and development. This study provides a foundation for exploring the broader capabilities of plasma-based ultrasound sources in material characterization and structural health monitoring, especially in lightweight, composite, or additively manufactured materials. T2 - ICU2025 - International Congress on Ultrasonics 2025 CY - Paderborn, Germany DA - 21.09.2025 KW - Air-coupled Ultrasound KW - Non-destructive testing KW - Microhollow cathod PY - 2025 AN - OPUS4-64735 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Solodov, Dmitry A1 - Nazari, Narges A1 - Gaal, Mate A1 - Kersten, Holger T1 - Exploring the Potential of Plasma Microhollow Cathode Transducers for Air-Coupled Ultrasonic Non-Destructive Testing N2 - This study examines the feasibility of using Microhollow Cathode (MHC) plasma transducers as contactless, broadband sources for air-coupled ultrasonic nondestructive testing (NDT). To improve the detection of small or weakly bonded defects, the approach integrates Local Defect Resonance (LDR), which amplifies flaw responses at their natural vibrational frequencies. T2 - ICU2025 - International Congress on Ultrasonics 2025 CY - Paderborn, Germany DA - 21.09.2025 KW - Microhollow cathodes KW - NDT KW - LDR KW - Air-coupled ultrasound PY - 2025 SP - 1 EP - 4 AN - OPUS4-64738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rechlin, J. A1 - Soni, Akshar T1 - SimuCrown: Die Simulation der funktionellen Alterung – Wege zur Vorhersage von Misserfolgen dentaler Kronenrestaurationen in vitro N2 - Bei der Versorgung von Zähnen mit dentalen Kronenrestaurationen entsteht ein Kronen-Zement-Zahn-Komplex (KZZK). Dentale Werkstoffe überzeugen mit besten Materialeigenschaften, aber wie funktionieren sie im Verbund? Unsere zentrale Annahme lautet, dass die Alterung des KZZK eine zentrale Rolle bei Misserfolgen spielt. Präsentiert werden die Methodik und Bilder der ersten Arbeitsphase. T2 - Gemeinsame Jahrestagung der Deutschen Gesellschaft für Zahnerhaltung (DGZ) und der Deutschen Gesellschaft für Prothetische Zahnmedizin und Biomaterialien e.V. (DGPro) CY - Leipzig, Germany DA - 13.06.2024 KW - Kronen-Zement-Zahn-Komplex KW - Funktionelle Alterung KW - Computertomographie PY - 2024 AN - OPUS4-60776 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. T1 - Complementary X-ray techniques reveal hidden details in dental materials N2 - In dentistry it is of great interest to achieve good sealing interzones between tooth tissue and restoration materials to avoid, e. g. secondary caries. μXRF and CμXRF are suitable to investigate the elemental composition at these interzones in respect to diffusion of elements. Synchrotron X-ray refraction radiography (SXRR) and μCT measurements deliver highly resolved structural information and make structural changes such as micro cracks within the filling and the tooth tissue visible. The presented measurements are part of the DFG funded project IXdent (Integrative X-ray techniques for chemical and structural characterizations of dental interzones.) The depth-resolved CμXRF measurements are affected by absorption effects, making a quantitative investigation of the interzone in depth difficult. Full 3D quantification of heterogenous samples requires a complete model including dark matrix and density for each voxel. The combination of different techniques paves the way for a quantitative analysis of dental interzones. T2 - 15th BESSY@HZB User Meeting CY - Berlin, Germany DA - 22.06.2023 KW - X-ray refraction KW - X-ray fluorescence KW - Computed tomography KW - Dental material PY - 2023 AN - OPUS4-57849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Fit für die Zukunft –Thermografie und aktuelle Normen N2 - Normung und Standardisierung schaffen die technische, rechtliche und wirtschaftliche Grundlage, um neue zerstörungsfreie Prüftechnologien wie die Thermografie erfolgreich in industrielle Anwendungen zu überführen. Ohne einheitliche Standards fehlt es an Vertrauen, Vergleichbarkeit und Kompatibilität, was die Akzeptanz und Verbreitung neuer Verfahren erheblich hemmt. T2 - Thermo 25 CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Normen KW - Standards PY - 2025 AN - OPUS4-64830 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Dengiz, Nizamettin A1 - Fuchs, Martin A1 - Gaal, Mate A1 - Gautzsch, Tobias A1 - Herzog, Thomas A1 - Kornely, Mike A1 - Littner, Linus A1 - Marhenke, Torben A1 - Schmid, Simon A1 - Sommerhuber, Ryan A1 - Steinhausen, Ralf A1 - Szewieczek, Artur A1 - Wachter, Luis A1 - Waschkies, Thomas A1 - Wunderl, Stefan ED - Gaal, Mate T1 - Guideline to performing air-coupled ultrasonic testing N2 - The areas of application of air-coupled ultrasonic testing (ACUT) can be very diverse and often differ greatly from the areas of application of classic ultrasonic testing. In fact, ACUT is an independent method that often overlaps with X-ray or thermography or enables tests that cannot yet be reliably performed non-destructively. Although air-coupled ultrasonic testing is not a new technology, it remains a rarely used method compared to other NDT methods. This is not least due to the lack of standards, specialised books and training opportunities for interested inspectors and inspection supervisors. This creates a barrier to entry for many areas of application, which prevents more frequent use. For these reasons, experts from research institutes and industry have decided to set up an "Air-Coupled Ultrasonic Testing" (ACUT) sub-committee as part of the DGZfP's Ultrasonic Testing Technical Committee to work on these topics. It was decided to draw up a guideline to make it easier for interested users to get started with ACUT and to provide assistance with the specification and implementation of such tests. This document is the result of this co-operation. KW - air-coupled ultrasound KW - guideline KW - non-destructive testing PY - 2025 SP - 1 EP - 28 CY - Berlin AN - OPUS4-64847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Mikrohohlkathoden als Plasmaaktuatoren für luftgekoppelte Ultraschallprüfung N2 - Plasmabasierte Mikrohohlkathoden-Ultraschallwandler stellen einen innovativen Ansatz für die luftgekoppelte zerstörungsfreie Prüfung (ZfP) dar. Sie zeichnen sich durch die Fähigkeit aus, Ultraschallwellen über ein breites Frequenzspektrum anzuregen. Durch die Nutzung ionisierter Gase als Medium zur Schallerzeugung ermöglichen diese Wandler eine effiziente, kontaktlose Prüfung – ganz ohne Koppelmittel. Diese Voruntersuchung widmet sich der grundlegenden Charakterisierung des physikalischen Verhaltens und der Leistungsfähigkeit von Mikrohohlkathoden (MHC) als potenzielle Ultraschallquellen für ZfP-Anwendungen. Zu diesem Zweck wurden mehrere MHC-Wandler mit unterschiedlichen Geometrien hergestellt und hinsichtlich ihrer akustischen Eigenschaften untersucht. Die elektrische Anregung der MHC erfolgt über einen Pulsfunktionsgenerator, ergänzt durch eine Hochspannungsquelle zur Erzeugung der für die Plasmaentladung notwendigen Energie. Verschiedene Anregungsparameter wurden systematisch variiert, um optimale Betriebsbedingungen zu identifizieren. Die resultierenden Schallimpulse wurden mit einem Laservibrometer sowie optischen Mikrofonen auf Basis eines Fabry-Pérot-Resonators aufgezeichnet. Erste Ergebnisse zeigen, dass die Wandler breitbandige Ultraschallspektren erzeugen können und damit vielversprechende Ansätze für die Materialcharakterisierung und Fehlerdetektion bieten. Obwohl sich die Technologie noch im Entwicklungsstadium befindet, zeigen die bisherigen Befunde das Potenzial der MHC-Wandler für den Einsatz in zukünftigen luftgekoppelten Prüfsystemen. Weitere Arbeiten zielen auf eine Optimierung des Wandlerdesigns zur Effizienzsteigerung und auf die Integration in praxistaugliche Prüfumgebungen. T2 - Seminar des FA Ultraschallprüfung CY - Schweinfurt, Germany DA - 04.11.2025 KW - Mikrohohlkathoden KW - Ultraschallwandler KW - Luftankopplung KW - Plasma PY - 2025 AN - OPUS4-64846 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Emerging technologies for non destructive testing and monitoring of concrete structures in nuclear facilities N2 - For a long time, practical application of non-destructive testing in civil engineering has been limited on simple (but useful) methods such as rebound hammers, ultrasonic pulse velocity measurements, rebar detectors or potential mapping. Since the late 1990ies new methods and devices have been developed for geometry and damage detection, including radar and ultrasonic echo array techniques which brought progress in condition assessment of buildings and infrastructure assets. However, there are still gaps, especially for massive concrete structures used in nuclear facilities, including lack of penetration depth, resolution, or translation of NDT parameters to engineering properties. Recent research tries to fill these gaps. Currently, new ultrasonic devices with greater penetration depth and better resolution depth are developed, including imaging methods revealing greater details of the interior of concrete constructions. Ultrasonic technologies are also extended to nonlinear methods providing baseline free damage assessment and monitoring capabilities. Another example of a technique with a huge potential for concrete constructions is muon tomography, where first field experiments are underway. A review of the potential and limitations of these methods will be given in the presentation. T2 - IAEA ICARST 2025 CY - Vienna, Austria DA - 07.04.2025 KW - NDT-CE KW - Ultrasound KW - Muography KW - Concrete KW - Emerging PY - 2025 AN - OPUS4-63003 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yagdjian, H. T1 - Das Thermal Shock Response Spektrum (TSRS) als alternatives Post-Processing-Verfahren in der Infrarot-Thermografie: Von der Methodikentwicklung und algorithmischen Optimierung bis zur praktischen Anwendung N2 - Das Thermal Shock Response Spectrum (TSRS) wird als neuartige, modellbasierte Post-Processing-Methode für die Infrarot-Thermografie (IRT) vorgestellt. Die Methodik basiert auf einer konzeptuellen Analogie zur mechanischen Shock-Response-Spektralanalyse (ISO 18431) und ermöglicht eine frequenzselektive Auswertung transienter thermischer Vorgänge. Die Einführung eines thermischen Q-Faktors, ähnlich der Resonanzschärfe (Q-Faktor) eines mechanischen Oszillators, sowie einer charakteristischen Frequenz, dessen Optimierung mithilfe stochastischer Sampling-Methoden wie Latin Hypercube Sampling erfolgt, resultiert in einem frequenzselektiven, physikalisch fundierten TSRS-Verfahren zur thermischen Signalverarbeitung bzw. Defekterkennung. Im Fokus der Untersuchung steht die methodische Entwicklung, algorithmische Optimierung und experimentelle Validierung der TSRS-Methodologie – insbesondere mit Ausblick auf zukünftige Anwendungen in der zerstörungsfreien Prüfung von Bauteilen aus Faserverbundwerkstoffen und potenziell auch im Rahmen von Impactversuchen. Die experimentelle Validierung wurde an einer CFK-Platte mit künstlich integrierten Defekten an sechs unterschiedlichen Tiefen durchgeführt. Im Hinblick auf die Unterstützung automatisierter, bildgestützter Erkennung von Defektkonturen wurde ein neuartiger, auf Bildrotation basierender Kontursuchalgorithmus entwickelt. Dieser zeichnet sich durch eine bessere Performance im Vergleich zu gängigen Kontursuchalgorithmen wie „Canny Edge“ und „Snakes: Active Contour Models“ aus. Es wurde ein quantitativer Vergleich zwischen TSRS und etablierten IRT-Auswertemethoden wie Pulse Phase Thermography (PPT), Thermographic Signal Reconstruction (TSR) und Modified Differential Absolute Contrast (MDAC) auf Basis des Tanimoto-Kriteriums und der Signal-to-Noise-Ratio durchgeführt. Zusätzlich zur praxisnahen Anwendung wurden unterschiedliche Wärmequellen (Laser, Xenonblitz) und variierende Pulsformen untersucht, wodurch die methodische Robustheit der TSRS bei realen thermischen Szenarien evaluiert werden konnte. T2 - Thermo25 CY - Garching bei München, Germany DA - 12.11.2025 KW - IR-Thermography KW - Composite materials KW - Thermal shock response spectrum KW - Heat pulse shape KW - Defect identification KW - Thermal N-Layer model PY - 2025 AN - OPUS4-64693 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Total Focusing im Virtuellen Wellenkonzept: 3D-Defektrekonstruktion mit räumlich strukturierter Erwärmung N2 - Die klassische aktive thermografische Prüfung von Industriegütern hat sich bisher meist auf die Erstellung von zweidimensionalen Fehlerlandkarten beschränkt. Während dies für die Erkennung von oberflächennahen Defekten bereits das gewünschte Ergebnis ist, wird für tiefliegende Defekte immer mehr eine 3D-Rekonstruktion der Defektgeometrie angestrebt. Dieser allgemeine Trend ist auch bei vielen anderen ZfP-Methoden (Radiographie, Ultraschallprüfung) zu beobachten, wo die Entwicklung von 2D zu 3D-Rekonstruktionsmethoden teilweise bereits weit fortgeschritten ist (CT, UT Phased-Array). Die Erzielung einer vollständigen 3D-Defektrekonstruktion in der aktiven thermografischen Prüfung leidet stark unter der diffusiven Natur der thermischen Prozesse. Eine mögliche Lösung zur Bewältigung der Hemmnisse thermischer Diffusion ist die Anwendung des virtuellen Wellenkonzepts, welches durch die Lösung eines inversen Problems die Extraktion der Diffusionseigenschaften aus den thermografischen Daten im Post-Processing ermöglicht. Was übrig bleibt, folgt der Physik propagierender Wellen und ermöglicht die Anwendung bekannter Algorithmen aus der Ultraschallprüfung. Zwar lassen sich die nachteiligen physikalischen Eigenschaften der Wärmeleitung nie gänzlich überwinden, was sich weiterhin in der Qualität der gewonnenen Daten widerspiegelt, jedoch bietet die thermografische Prüfung insgesamt inhärente Vorteile in Bezug auf die Anzahl kohärenter Sender- und Empfängerpostionen. In dieser Arbeit stellen wir unsere Fortschritte bei der 3D-Rekonstruktion tiefliegender Defekte durch räumlich strukturierte Lasererwärmung in Verbindung mit der Anwendung der Total Focussing-Methode (TFM) im virtuellen Wellenbereich vor. Experimentell kombinieren wir entweder mehrere Einzelpunkterwärmungen für die Rekonstruktion von Abschnitten des zu untersuchenden Objekts oder 2D-strukturierte Anregungsmuster für eine vollständige 3D-Volumenrekonstruktion. T2 - Thermo25 CY - Garching bei München, Germany DA - 13.11.2025 KW - Non-destructive Testing KW - Virtual Wave Concept KW - Laser Thermography KW - Thermal Thomography PY - 2025 AN - OPUS4-64692 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Einführung thermografischer Methoden in die Ermüdungsprüfung unter Laborbedingungen sowie bei Ganzblatt-Rotorblattprüfungen N2 - Der Vortrag der Bundesanstalt für Materialforschung und -prüfung (BAM) stellt die Einführung und Anwendung thermografischer Methoden zur Ermüdungsprüfung und Ganzblatt-Rotorblattprüfung vor. Die BAM, tätig in Forschung, Prüfung und Beratung, trägt zur technischen Sicherheit bei und unterstützt die Energiewende. Die Abteilung 8.3 "Thermographic Methods" arbeitet an der Forschung, Entwicklung und Anwendung thermografischer Prüf- und Überwachungstechniken. Passive Thermografie ist eine bildgebende Messung der Oberflächentemperatur, die Informationen über das Innere von Bauteilen liefert. Durch Nutzung von Sonneneinstrahlung und Temperaturschwankungen können auch große Strukturen wie Rotorblätter geprüft werden. Thermische Inspektionen visualisieren Temperaturunterschiede, die durch Material-, Struktur-, Aerodynamik- und Oberflächeneigenschaften sowie Reibungswärme entstehen. Bei rotierenden Rotorblättern wird die Thermografie eingesetzt, um Strömungsphänomene (laminar/turbulent), Oberflächendefekte (z.B. Regen-Erosion) und innere Defekte zu erkennen. Ein Schlüsselprojekt ist die AI-gestützte Bildklassifizierung (LATODA) von über 1200 Roh-Infrarotbildern für die Mangeldetektion. Ziel ist die Entwicklung von zuverlässigen, automatisierten, robotergestützten Verfahren, um Schäden schnell zu erkennen und so Effizienzverluste (AEP-loss) zu vermeiden und die Lebensdauer von Windenergieanlagen zu verlängern. T2 - Mitgliederversammlung des BWE- Sachverständigenbeirates CY - Hannover, Germany DA - 5.9.2025 KW - Thermografie KW - Wind KW - Rotorblätter KW - Inspektion PY - 2025 AN - OPUS4-64719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stamm, Michael T1 - Thermografische Ferninspektion von Windenergieanlagen im Betrieb –� Potenziale und Herausforderungen N2 - Rotorblätter zählen zu den kostenintensivsten Komponenten von Windenergieanlagen in Bezug auf Wartung und Ausfallzeiten. Mit der zunehmenden Blattlänge – aktuell bis zu 115 m – steigen auch die Anforderungen an effektive Inspektionsmethoden. Die Bundesanstalt für Materialforschung und -prüfung (BAM) entwickelt hierfür eine passive thermografische Ferninspektion vom Boden aus, die die klassische visuelle Prüfung durch Industriekletterer ergänzen oder perspektivisch ersetzen soll. Feldmessungen und Laborexperimente belegen das Potenzial dieser Technik, sowohl strömungsbedingte thermische Signaturen als auch strukturelle Anomalien innerhalb der Rotorblätter zu erfassen. Eine besondere Herausforderung liegt in der Trennung dieser überlagerten Effekte sowie in der eingeschränkten Kenntnis der inneren Blattstruktur aufgrund fehlender Designdaten. Um die Methode zur Marktreife zu führen, sind Fortschritte in der Bildverarbeitung, etwa durch eine patentierte Differenzbildung, erforderlich. Der Beitrag stellt die zugrunde liegende Messtechnik, Ergebnisse einer groß angelegten Feldstudie mit 30 Anlagen sowie die identifizierten physikalischen Einflussgrößen (Strömung, Struktur, Emissivität) vor und gibt einen Ausblick auf die nächsten Entwicklungsschritte. T2 - Thermo25 CY - Munich, Germany DA - 12.11.2025 KW - Thermography KW - Wind Turbine Blades KW - Wind KW - Rotorblätter PY - 2025 AN - OPUS4-64718 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bauer, L.J. A1 - Wieder, Frank A1 - Truong, V. A1 - Förste, F. A1 - Wagener, Y. A1 - Jonas, A. A1 - Praetz, S: A1 - Schlesiger, C. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Kanngießer, B. A1 - Zaslansky, P. A1 - Mantouvalou, I. T1 - Absorption Correction for 3D Elemental Distributions of Dental Composite Materials Using Laboratory Confocal Micro-X-ray Fluorescence Spectroscopy N2 - Confocal micro-X-ray fluorescence (micro-XRF) spectroscopy facilitates three-dimensional (3D) elemental imaging of heterogeneous samples in the micrometer range. Laboratory setups using X-ray tube excitation render the method accessible for diverse research fields but interpretation of results and quantification remain challenging. The attenuation of X-rays in composites depends on the photon energy as well as on the composition and density of the material. For confocal micro-XRF, attenuation severely impacts elemental distribution information, as the signal from deeper layers is distorted by superficial layers. Absorption correction and quantification of fluorescence measurements in heterogeneous composite samples have so far not been reported. Here, an absorption correction approach for confocal micro-XRF combining density information from microcomputed tomography (micro-CT) data with laboratory X-ray absorption spectroscopy (XAS) and synchrotron transmission measurements is presented. The energy dependency of the probing volume is considered during the correction. The methodology is demonstrated on a model composite sample consisting of a bovine tooth with a clinically used restoration material. KW - Micro X-ray fluorescence spectroscopy KW - Dental composite materials KW - Computed tomography KW - Absorption correction PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601630 DO - https://doi.org/10.1021/acs.analchem.4c00116 SN - 0003-2700 SN - 1520-6882 VL - 96 IS - 21 SP - 8441 EP - 8449 PB - American Chemical Society Publications CY - Washington, DC AN - OPUS4-60163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilger, A. A1 - Kardjilov, N. A1 - Lange, A. A1 - Kupsch, Andreas A1 - Hentschel, M. P. A1 - Manke, I. T1 - Neutron darkfield imaging of fiber composites N2 - While X-ray based darkfield imaging with grating interferometers is already widely used, darkfield imaging with neutrons has still a relatively small user community focused mostly on magnetic materials. Here, we demonstrate the application of neutron darkfield imaging byTalbot-Lau type grating interferometry to fiber reinforced plastics. Common carbon and glass fiber composites have been investigated including characteristic damage structures. The darkfield images show a strong signal response caused by fiber delamination, suitable fiber direction, particles, pores and cracks. The basic principles of neutron darkfield imaging applied to fiber composites are highlighted. KW - Neutron radiography KW - Darkfield imaging KW - Talbot-Lau interferometer KW - Fiber composites KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.1515/mt-2020-0103 SN - 2195-8572 SN - 0025-5300 VL - 63 IS - 7 SP - 623 EP - 629 PB - De Gruyter CY - Berlin AN - OPUS4-53077 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xin, L. A1 - Mika, J. A1 - Horbert, V. A1 - Bischoff, S. A1 - Schubert, H. A1 - Borowski, J. A1 - Maenz, S. A1 - Huber, R. A1 - Sachse, A. A1 - Illerhaus, Bernhard A1 - Kinne, R. W. T1 - Systematic postoperative assessment of a minimally-invasive sheep model for the treatment of osteochondral defects N2 - To assess the clinical course of a sheep stifle joint model for osteochondral (OC) defects, medial femoral condyles (MFC) were exposed without patella luxation using medial parapatellar skin (3–4 cm) and deep incisions (2–3 cm). Two defects (7 mm diameter; 10 mm depth; OC punch) were left empty or refilled with osteochondral autologous transplantation cylinders (OATS) and explanted after six weeks. Incision-to-suture time, anesthesia time, and postoperative wound or impairment scores were compared to those in sham-operated animals. Implant performance was assessed by X-ray, micro-computed tomography, histology, and immunohistology (collagens 1, 2; aggrecan). There were no surgery-related infections or patellar luxations. Operation, anesthesia, and time to complete stand were short (0.5, 1.4, and 1.5 h, respectively). The wound trauma score was low (0.4 of maximally 4; day 7). Empty-defect and OATS animals reached an impairment score of 0 significantly later than sham animals (7.4 and 4.0 days, respectively, versus 1.5 days). Empty defects showed incomplete healing and dedifferentiation/heterotopic differentiation; OATS-filled defects displayed advanced bone healing with remaining cartilage gaps and orthotopic expression of bone and cartilage markers. Minimally-invasive, medial parapatellar surgery of OC defects on the sheep MFC allows rapid and low-trauma recovery and appears well-suited for implant testing. KW - Osteochondral stifle joint defect KW - Sheep animal model KW - Minimally-invasive parapatellar approach PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520180 DO - https://doi.org/10.3390/life10120332 SN - 2075-1729 VL - 10 IS - 12 SP - 1 EP - 14 PB - MDPI CY - Basel AN - OPUS4-52018 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Soares, A.P. A1 - Kupsch, Andreas A1 - Baum, D. A1 - Hesse, B. A1 - Zaslansky, P. T1 - Untersuchung der Integrität von glasfaserverstärkten Zahnstiften mittels Synchrotron-Röntgenrefraktion N2 - Die Integrität der Verstärkungsfasern in Komposit-Zahnstiften ist entscheidend für die Biegefestigkeit und die langfristige Haftung am Zement in den Wurzelkanälen. Es wurde vermutet, dass die Integrität von glasfaserverstärkten Zahnstiften durch das Beschleifen während der zahnmedizinischen Behandlung beeinträchtigt wird. Eine Beschädigung der Fasern führt zu einer erheblichen strukturellen Schwächung über den gesamten Stiftdurchmesser. Glasfragmente, die durch den Kontakt mit dem Zahnbohrer entstehen, können sich vom Stift lösen und die Haftfähigkeit erheblich verringern. Mit Hilfe hochauflösender Synchrotron-Röntgen-Refraktions-Radiographie (SXRR) konnte das Ausmaß der Schäden zuverlässig identifiziert und charakterisiert werden. Dazu wurden die Glasfaserstifte sowohl im Herstellungszustand als auch nach der Bearbeitung mit einem Diamantbohrer untersucht. Die Datensätze wurden zur Visualisierung und Quantifizierung der morphologischen Charakteristika intakter und durch das Beschleifen beschädigter Regionen analysiert. Sie zeigen Schäden im bearbeiteten Bereich (z. B. Brüche, Splitter und Risse) sowie herstellungsbedingte Inhomogenitäten der Fasern mit einer signifikanten Zunahme der inneren Oberflächen in Probenregionen, die durch das Beschleifen beschädigt wurden. T2 - DGZfP Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Zahnstifte PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549231 SP - 1 EP - 7 AN - OPUS4-54923 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bauer, L. J. T1 - Integrated X-ray techniques for durable dental interzones N2 - Nowadays, teeth are not directly extracted when tooth decay occurs. Whenever treatment of the affected tooth is possible, the carious region is replaced with a suitable filling. The filling material differs according to the position and size of the cavity. Since the restoration will remain in the tooth for many years, a well adhering and sealing interface between filling and healthy tooth tissue is needed. There is continuous development of new materials, but intensive studies of this complex interface between filling and healthy tooth are still lacking. Little is known about possible diffusion of elements from dental materials into healthy tooth tissue forming a socalled interzone with specific chemical and structural properties. The combination of different analytical X-ray methods at synchrotron radiation facilities and in the laboratory enables an extensive structural and elemental investigation of such interzones. While X-ray fluorescence techniques and X-ray absorption spectroscopy yield elemental distributions and localized chemical speciation, X-ray diffraction, refraction and computed tomography add structural information to the full 3D analysis of model and real life tooth samples. Within two DFG funded projects, we develop adapted methodologies and investigate micro-chemical changes in interzones which we hypothesize may lead to sclerotic dentine. T2 - Workshop of the Helmholtz association: MML - "From Matter to Materials and Life" CY - Berlin, Germany DA - 22.11.2021 KW - Dental materials KW - X-ray refraction KW - Computed tomography KW - X-ray fluorescence PY - 2021 AN - OPUS4-54097 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sturm, R. T1 - Refraktions-Radiographie - eine neue Methode zur Evaluation von Alterungsmechanismen wurzelkanalbehandelter Zähne N2 - Ziel der Untersuchung: Evaluation der Eignung der Refraktions-Tomographie zur Analyse von Alterungserscheinungen innerhalb von adhäsiv verankerten Materialien vor und nach künstlicher Probenalterung. Material und Methode: Vier humane mittlere Oberkieferfrontzähne wurden wurzelkanalbehandelt und ausgedehnte Klasse IV Defekte der Krone mit einer Aufbaufüllung aus dualhärtendem Komposit (Rebilda DC, VOCO) und einem Glasfaserstift (Rebilda Post, VOCO) restauriert. Alle Proben wurden feucht gelagert und in einer Synchrotron-Einrichtung (BAMline, BESSY II, HZB) mit einer Pixelgröße von 4,08 µm gescannt. Für diese Synchrotron-Refraktions-Tomographie (SXRCT) muss zunächst der Analysatorkristall (AK) zu einer Bragg-Reflexion (Beugung) angeregt werden, um eine SXRCT durchzuführen. Die SXRCT wird mit einer Transmissions-Tomographie (ohne AK) verrechnet. Darauf folgte eine künstliche Probenalterung mit 400.000 Kau- und 3.000 Thermozyklen (50N, 5-55°C). Anschließend wurden die Proben ein weiteres Mal gescannt. Die Datensätze beider SXRCT wurden mittels des „filtered back projection“ Algorithmus rekonstruiert, mit einer Bildanalyse-Software aufeinander registriert und ausgewertet. Hierdurch konnten die Veränderungen initialer Schädigungen analysiert werden. Ergebnisse: Alle 4 Proben zeigten in den Scans Veränderungen des inneren Gefüges und an Grenzflächen nach Belastung. Es zeigten sich Ansammlungen von Wasser innerhalb eingeschlossener Hohlräume, subkritisches Risswachstum, Ausdehnung des Komposit und Quellung des Glasfaserstiftes um 0,4%. In den SXRCT Aufnahmen waren außerdem Dentintubuli, die bei Auflösungen von 4,08 µm sonst nicht deutlich sichtbar sind darstellbar. Dadurch konnte Eindringen von Wasser in die Tubuli im Anschluss an die Alterung belegt werden. Zusammenfassung: SXRCT bietet die Möglichkeit, trotz einer vergleichbar geringen Auflösung, kleinste Strukturen und Veränderungen abzubilden. Dies ermöglicht unter anderem die detaillierte Analyse relativ großer Proben, wie eines vollständigen Zahnes in einem Scanvorgang. T2 - 5. Gemeinschaftstagung Zahnerhaltung CY - Munich, Germany DA - 23.11.2023 KW - Röntgenrefraktion KW - Computertomographie KW - Zahnmedizin PY - 2023 AN - OPUS4-59103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krüger, Y. T1 - Fluid inclusion microthermometry in stalagmites: The next stage of development N2 - Fluid inclusion microthermometry is one of the analytical approaches that has been proposed for speleothem-based temperature reconstructions. The proxy of this paleothermometer is the density of drip water relicts that have been enclosed in microscopic fluid inclusions during speleothem growth. Prior to microthermometric analyses, the monophase liquid inclusions need to be transferred from a metastable liquid into a stable liquid-vapour two-phase state by stimulating vapour bubble nucleation by means of single ultra-short laser pulses. Subsequent microthermometric analyses determine the temperature at which the vapour bubble disappears again, the so-called liquid-vapour homogenisation temperature (Th(obs) ). The observed homogenisation temperature depends not only on the water density but also on the inclusion volume. In order to determine the water density, a thermodynamic model is used that takes account of the effect of surface tension on Th(obs) to calculate Th∞. This is the corresponding homogenisation temperature at saturation pressure that determines the water density and defines the formation temperature of the fluid inclusion. The analytical precision of the method ranges between 0.1 and 0.3 °C depending on the size of the inclusions. T2 - Climate Change: The Karst Record IX (KR9) CY - Innsbruck, Austria DA - 17.07.2022 KW - Fluid inclusion microthermometry KW - Stalagmites KW - Synchrotron radiation KW - X-ray imaging KW - X-ray diffraction PY - 2022 AN - OPUS4-55344 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobczak, Michał T1 - Badania nieniszczące materiałów z wykorzystaniem termografii laserowej z liniowym źródłem ciepła N2 - Laserowa termografia z liniowym źródłem ciepła to technika o dużym potencjale w diagnostyce materiałów konstrukcyjnych, zarówno kompozytowych, jak i metalicznych. W przeciwieństwie do metod impulsowych, skupiona linia lasera pozwala na kierunkowe wzbudzenie cieplne i precyzyjne odwzorowanie rozkładu temperatury. Przesuwanie linii względem badanej powierzchni umożliwia inspekcję dużych obszarów z wysoką rozdzielczością przestrzenną, co sprzyja wykrywaniu defektów prostopadłych do kierunku propagacji ciepła. Przedmiotem badań jest analiza odpowiedzi termicznej próbki zawierającej dwa typy nieciągłości: otwór płaskodenny (FBH) oraz szczelinę powierzchniową. Symulacje wykonano w programie Marc Mentat, z uwzględnieniem ruchu źródła ciepła i rzeczywistych parametrów materiałowych. Rozkłady temperatury analizowano dwiema metodami: rekonstrukcją pełnego termogramu oraz filtracją gradientową sumowaną w czasie (TSGF). Pierwsza z nich pozwala uzyskać obraz powierzchni próbki tak, jakby została ogrzana jednocześnie, druga wzmacnia kontrast krawędzi szczelin w kierunku prostopadłym do ruchu lasera. Omówiono także wpływ prędkości przesuwu linii lasera na skuteczność detekcji, jako parametru wpływającego na czas wzbudzenia i wrażliwość pomiaru. Dodatkowo przedstawiono wyniki pomiarów eksperymentalnych, które potwierdzają możliwość wykrywania defektów z wykorzystaniem tej metody. Uzyskane odpowiedzi cieplne stanowią uzupełnienie analizy numerycznej i potwierdzają skuteczność metody w warunkach rzeczywistych. N2 - Laser line thermography is a promising technique for the non-destructive evaluation of structural materials, including both composites and metals. Unlike conventional flash methods, a focused laser line enables directional thermal excitation and precise control over surface temperature distribution. Moving the laser line relative to the inspected surface allows testing of large areas with high spatial resolution and supports the detection of defects oriented perpendicular to the heat propagation direction. The study focuses on the thermal response of a sample containing two types of discontinuities: a flat-bottom hole (FBH), representing thickness variation or delamination, and a surface-breaking notch simulating a crack. Numerical simulations were performed in Marc Mentat, using realistic material properties and modeling the motion of the heat source. Temperature distributions were analyzed using two methods: full thermogram reconstruction and Time-Summed Gradient Filtering (TSGF). The first method reconstructs the thermal image of the entire surface as if heated simultaneously, while the second enhances contrast along temperature gradient edges perpendicular to the laser movement. The influence of laser scanning speed on temperature distribution and defect visibility is also discussed. Additionally, experimental results on a sample with an FBH confirm the method’s capability for detecting material discontinuities. The findings support the practical applicability of laser line thermography and complement the numerical analysis. T2 - 52nd Polish National Conference on Non-Destructive Testing (KKBN) CY - Wisla, Poland DA - 21.10.2025 KW - Non-destructive testing KW - Laser thermography KW - Laser line KW - Numerical simulations PY - 2025 AN - OPUS4-64484 LA - pol AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Zustandsüberwachung mittels verteilter faseroptischer Sensorik: Technologien, Anwendungen und Potenziale N2 - Der Vortrag beleuchtete den aktuellen Stand und die Zukunftsperspektiven verteilter faseroptischer Sensorsysteme (Distributed Fiber Optic Sensing, DFOS) zur Zustandsüberwachung von Bauwerken, Anlagen und Infrastrukturen. Vorgestellt wurden die zugrunde liegenden Messprinzipien – insbesondere die Nutzung von Streuprozessen (Rayleigh-, Brillouin- und Raman-Streuung) – zur kontinuierlichen Erfassung von Temperatur-, Dehnungs- und Vibrationsprofilen entlang einer Glasfaser. Anhand ausgewählter Anwendungsbeispiele aus den Bereichen Energie- und zivile Infrastruktur wurde gezeigt, wie DFOS-Systeme strukturelle Veränderungen frühzeitig detektieren können. Abschließend wurden die technologischen Entwicklungen, Herausforderungen sowie die Potenziale für zukünftige Monitoring-Lösungen diskutiert. T2 - Fachausschuss Zustandsüberwachung 39. Sitzung CY - Online-Meeting DA - 28.10.2025 KW - DFOS KW - SHM KW - Verteilte faseroptische Sensorik KW - Verteilte akustische Sensorik KW - Brückenmonitoring PY - 2025 AN - OPUS4-64510 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Prager, Jens T1 - Technological and Regulatory Constraints on the Use of Structural Health Monitoring - Our Experience with SHM for Hydrogen Pressure Vessels N2 - Structural Health Monitoring (SHM) is seen as a key component of NDT 4.0. The aim is to replace labour- and cost-intensive periodic inspections with integrated sensor technology and automated data evaluation, and to increase the operational safety and reliability of critical components. Although SHM is already being used to monitor infrastructure components, approaches for technical structures and components have not yet left the laboratory scale, despite intensive efforts. This is particularly the case for aircraft components, pipelines and components in the chemical and process industries. As part of a publicly funded joint project, BAM has attempted to supplement or replace the legally required periodic inspection of high-pressure hydrogen storage tanks with SHM. With regard to a real laboratory "hydrogen refuelling station", different sensor concepts were applied to type IV pressure vessels and the vessels were subjected to accelerated ageing by pressure cycling. The applied monitoring methods were validated against different failure mechanisms. The contribution presents the results of the project and discusses the specific challenges of using SHM approaches in practice. In addition to describing the technological challenges of replacing periodic inspections with SHM, the talk addresses the legal aspects for the operation of pilot plants and real laboratories. As artificial intelligence and machine learning methods are favoured for signal processing, evaluation and assessment of SHM measurement data, the impact of the European AI Act as the first legal framework for AI is also discussed. T2 - SYSINT 2025 CY - Bremen, Germany DA - 04.06.2025 KW - Pressure vessels KW - Structural health monitoring KW - Ultrasound PY - 2025 AN - OPUS4-64526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Air-coupled ultrasonic transmission using thermoacoustic transmitters and optical microphones N2 - Background, Motivation and Objective Air-coupled ultrasonic transducers are usually applied for testing of some lightweight components. To increase the bandwidth or air-coupled testing systems and thus increase their application range, thermoacoustic transducers can be paired with optical microphones in a transmission mode. Thermoacoustic transmitters are based on the thermal excitation of sound waves, while optical microphones are based on laser interferometry and Fabri-Pérot etalon. We studied the spectrum and the efficiency of the transmission of an air gap using a thermoacoustic transmitter and an optical microphone. Statement of Contribution/Methods Thermoacoustic transmitters with an electrically conductive layer of indium tin oxide (ITO) on a curved quartz glass substrate were developed. Their sound field was measured using a commercially available optical microphone Eta450 Ultra based on Fabri-Perot etalon. The curvature and the conductive layer thickness of the thermoacoustic transmitter were systematically varied to investigate their impact on the sound field and the spectrum of the measured signal for frequencies up to 1 MHz. The transmitters were excited using rectangular burst signals with a varied width. We examined the influence of all parameters on the focusing, spectrum, and sensitivity. The directivity of the microphone was evaluated as well. Results/Discussion The focusing of the sound fields of all transmitters most strongly depends on the curvature radius of the substrate. The spectrum recorded in the focus of each transducer has several maxima and minima, as shown in the left-hand diagram, which are mostly a consequence of the irregularities of the microphone spectrum. These irregularities are visible also in the directivity diagram on the right, which was recorded by rotating the microphone. The 20 dB bandwidth of the measurement system covers the range up to about 1 MHz, depending strongly on the width of the excitation pulse (left-hand diagram). This highlights a key advantage of thermoacoustic transmitters: their spectral characteristics can be controlled through the excitation conditions, offering a potentially broader range of applications compared to conventional air-coupled transmitters. One promising example is localized ultrasound spectroscopy based on the detection of local resonances. T2 - IEEE International Ultrasonic Symposium CY - Utrecht, The Netherlands DA - 15.09.2025 KW - Air-coupled ultrasound KW - Thermoacoustic transmitter KW - Sound field PY - 2025 AN - OPUS4-64540 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Advancing Active Thermography for NDT: The Role of Standardization N2 - Infrared thermography, particularly its active form, is increasingly used in various industries in non-destructive testing (NDT). To support its broader adoption, structured standardization efforts have been developed within CEN/TC 138/WG11 and coordinated with ISO. Key standards—such as EN 16714, EN 17119, and EN 17501—define principles, procedures, and equipment requirements. Current activities include finalizing the draft on induction thermography, revising EN 17119, and developing new projects on optical lock-in, laser weld inspection, and thermal diffusivity. Standardization enhances comparability, reliability, and certification, making thermography a robust and scalable solution within the global NDT framework. T2 - AITA 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Active thermography KW - Non-destructive testing (NDT) KW - Standardization KW - CEN/TC 138/WG11 KW - Infrared inspection KW - Industrial qualification PY - 2025 AN - OPUS4-64572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Lecompagnon, Julien T1 - Thermographic Reference Dataset: Experimentally simulated Gaussian-shaped internal defects in GFRP N2 - We introduce a thermographic reference dataset consisting of 100 experimentally recorded temperature fields that replicate defect-like heat signatures in glass fiber reinforced polymer (GFRP) composites. Instead of relying on the fabrication of numerous damaged specimens, the dataset was generated by directly imprinting defect signatures onto an intact laminate using a near-infrared laser projector with spatial light modulation. The projected patterns are derived from parameterized Gaussian distributions, enabling systematic variation in defect size, shape, and orientation. The resulting steady-state thermal responses were captured with infrared thermography, providing high-resolution temperature distribution measurements for each case. This novel approach ensures that the heat transfer physics are preserved experimentally, while no special samples with different defects need to be manufactured to acquire datasets for different defect parameters. The dataset is ultimately designed as a resource for the benchmarking of thermographic non-destructive testing techniques, the validation of numerical heat transfer simulations, and the training of data-driven algorithms for defect detection in composite materials. KW - Thermography KW - Temperature KW - Composites KW - GFRP KW - Reference Data KW - Laser Projector KW - Nondestructive Testing PY - 2025 DO - https://doi.org/10.5281/zenodo.17378681 PB - Zenodo CY - Geneva AN - OPUS4-64472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kanzler, Daniel A1 - Bertovic, Marija T1 - Human-in-the-Loop: Decision Making in AI-Supported Non-Destructive Testing N2 - The increasing integration of automation and artificial intelligence (AI) in non-destructive testing (NDT) is not only changing the inspection processes themselves, but also the way decisions are made. While technical systems can reduce error-proneness and support data processing, the ultimate responsibility remains with the human. This paper examines the role of intuition in decision-making and analyses typical errors of judgment using prospect theory and insights from cognitive psychology. It also shows how well-informed decisions can be supported in AI-supported NDT processes - through training, explainable systems, user-centred design, suitable metrics, and a targeted distribution of tasks between people and technology. Rather than replacing human intuition, AI systems should be designed to complement it. To engage effectively with such systems, inspectors require not only technical expertise, but also competencies in risk assessment, probabilistic reasoning, and critical reflection on both their own judgments and the outputs provided by AI. T2 - DGZfP Annual Conference 2025 CY - Berlin, Germany DA - 26.05.2025 KW - NDT KW - Artificial intelligence KW - AI KW - Decision making KW - Human-machine interaction KW - Human factors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645732 DO - https://doi.org/10.58286/31937 SN - 2941-4989 VL - 3 SP - 1 EP - 10 PB - NDT.net GmbH & Co. KG AN - OPUS4-64573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Active laser thermography with spatially non-uniform heating N2 - Active laser thermography has proven to be a powerful technique for the detection and characterization of surface and subsurface defects in a wide range of materials. A crucial aspect of this success lies in the ability to tailor the spatial distribution of heating through laser-based excitation, providing a level of control unattainable with most conventional sources. In this presentation, two applications of active laser thermography developed at BAM are presented, both exploiting structured laser illumination to enhance defect detection. In the first application, a moving laser line operated in conjunction with a robotic arm is used for the automated thermographic inspection of complex metallic components. The continuous line-scan excitation induces localized and directional heat flow along the surface, enabling reliable detection of narrow cracks even on curved or irregular geometries. An initial 3D surface reconstruction is employed to compensate for deviations and deformations of the inspected object. The second part introduces the use of a digital spatial light modulator to project arbitrarily structured heating patterns. By combining multiple projected patterns with numerical reconstruction techniques, deeply buried internal defects can be resolved beyond the classical diffusion-limited resolution of thermography, effectively achieving thermographic super-resolution. T2 - Research Seminar of the Department of Robotics and Mechatronics, AGH Krakow CY - Krakow, Poland DA - 27.11.2025 KW - Thermography KW - Laser KW - NDT KW - Super resolution KW - Automation KW - Crack detection PY - 2025 AN - OPUS4-64889 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Memmolo, Vittorio T1 - Intelligent damage detection in composite pressure vessels under varying environmental and operational conditions N2 - Despite proven approaches available in the literature, structural health monitoring by ultrasonic guided waves under varying environmental and operational conditions is still challenging. The use of machine learning approaches is discussed in this work, considering the complex problem of experimental damage detection under varying load conditions in a composite overwrapped pressure vessel for hydrogen storage. Specifically, unsupervised methods originally developed for image and time series classification are combined with ensemble voting to conceive reliable damage detection technique. This enables the effective combination of the predictions of multiple transducer pairs, even with a limited number of strong individual classifiers. A performance demonstration of the technique is presented using a real damage scenario dataset. T2 - 2025 IEEE 12th International Workshop on Metrology for AeroSpace (MetroAeroSpace) CY - Napoli, Italy DA - 18.06.2025 KW - Structural Health Monitoring KW - Guided Ultrasonic Waves PY - 2025 AN - OPUS4-64893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Tina T1 - Does multispectral optical tomography add value in recognizing process deviations in the PBF-LB/M process? N2 - Die Qualitätssicherung im Laserstrahlschmelzen metallischer Pulver (PBF-LB/M) stellt eine zentrale Herausforderung für die industrielle Anwendung additiver Fertigungsverfahren dar. Insbesondere die frühzeitige Vorhersage von Defekten, wie z.B. Porositäten, ist entscheidend für die Prozessstabilität und resultierende Bauteilqualität. In diesem Beitrag wird ein neuartiger Ansatz, die multispektrale optische Tomografie (MS-OT), vorgestellt und erste Forschungsergebnisse hinsichtlich der Defekterkennung präsentiert. T2 - Promotionsretreat 2025 CY - Würzburg, Germany DA - 10.03.2025 KW - AM KW - Additive Fertigung KW - Process Monitoring KW - Optische Tomografie PY - 2025 AN - OPUS4-64988 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Walter, Tina T1 - Multispektrale optische Tomografie (MK-OT) trifft MachineLearning N2 - Das pulverbettbasierte Laserstrahlschmelzen von Metallen (PBF-LB/M) zählt zu den am weitesten verbreiteten additiven Fertigungsverfahren für metallische Bauteile. Trotz zunehmender industrieller Relevanz, etwa in Luft- und Raumfahrt, Medizintechnik und Energieanwendungen, bleibt eine umfassende Prozessüberwachung und Qualitätssicherung eine zentrale Herausforderung. Die hohe Komplexität des Verfahrens, bedingt durch eine Vielzahl interagierender Prozessparameter, sowie die resultierende Datenfülle erschweren die direkte Korrelation zwischen Prozessanomalien und resultierenden Bauteildefekten wie Poren oder Rissen. Zahlreiche Monitoring Ansätze, insbesondere thermografische Verfahren, wurden bereits intensiv untersucht. Dennoch fehlt es bislang an praxistauglichen, wirtschaftlich skalierbaren Lösungen. Insbesondere die Kosten und begrenzte Sichtfelder vieler Systeme hemmen eine breite industrielle Anwendung. Oster et al. [1] konnten zeigen, dass die Analyse kurzwelliger Infrarotstrahlung (SWIR-Thermografie) mittels auf künstlicher Intelligenz (KI) basierender Auswertung zur ortsaufgelösten Detektion von Porosität im PBF-LB/M-Prozess geeignet ist. Ihr Ansatz erlaubt erstmals die Identifikation nicht gezielt induzierter Poren, zeigt jedoch Einschränkungen hinsichtlich des erfassten Sichtfelds (~9 × 10 mm²) und der Systemkosten (~30k€). Eine vielversprechende Alternative stellt die Multikanal Optische Tomografie (MK-OT) dar [2], die auf kostengünstigen visuellen Kameras basiert. Durch gleichzeitige Erfassung mehrerer Spektralbereiche lassen sich Schichtbilder mit hoher räumlicher Auflösung und verbesserter Robustheit, verglichen mit marktüblicher monospektralen OT, gegenüber prozessbedingten Schwankungen erzeugen [2]. Die auch hierbei anfallenden großen Datenmengen erfordern eine automatisierte Auswertung. Bereits Ero et al. [3] und Feng et al. [4] konnten zeigen, dass mittels KI Porositätsvorhersagen aus herkömmlichen monochromatischen OT Daten gewonnen werden können. Ziel dieses Beitrags ist es, das Vorgehen zur Untersuchung der Übertragbarkeit des in [1] vorgestellten KI-basierten Auswerteverfahrens auf das MK-OT-System vorzustellen. Hierdurch könnte eine kosteneffiziente und skalierbare Prozessüberwachung mittels Porositätsbestimmung für den industriellen Einsatz ermöglicht werden. Der aktuelle Stand der Arbeit und das geplante Vorgehen wird dargelegt. T2 - CI-Workshop CY - Berlin, Germany DA - 20.11.2025 KW - AM KW - Additive Fertigung KW - Process Monitoring KW - Optische Tomografie PY - 2025 AN - OPUS4-64987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Advanced Applications of 1H NMR Relaxometry in Building Material Characterization N2 - The presentation summarizes the 1H NMR relaxation pinciple for the nondestructive material characterization of building materials. We explain the basic principle of NMR and showcase 3 application cases: 1) Moisture transport and 2) In-situ pore size characteriztaion of buildiing materials and 3) Hydration characteristics of new, more climate friendly cementitious binders and mortars. T2 - NDT-CE 2025 - The International Symposium on Non-Destructive Testing in Civil Engineering CY - Izmir, Turkey DA - 24.09.2025 KW - 1H NMR KW - Nuclear magnetic resonance KW - Moisture transport, pore sizes KW - Building material KW - Nondestructive testing KW - Recycling PY - 2025 AN - OPUS4-64996 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schackmann, Oliver A1 - Márquez Reyes, Octavio A1 - Memmolo, Vittorio A1 - Lozano, Daniel A1 - Prager, Jens A1 - Moll, Jochen A1 - Kraemer, Peter T1 - Intelligent damage detection in composite pressure vessels under varying environmental and operational conditions N2 - Despite proven approaches available in the literature, structural health monitoring by ultrasonic guided waves under varying environmental and operational conditions is still challenging. The use of machine learning approaches is discussed in this work, considering the complex problem of experimental damage detection under varying load conditions in a composite overwrapped pressure vessel for hydrogen storage. Specifically, unsupervised methods originally developed for image and time series classification are combined with ensemble voting to conceive reliable damage detection technique. This enables the effective combination of the predictions of multiple transducer pairs, even with a limited number of strong individual classifiers. A performance demonstration of the technique is presented using a real damage scenario dataset. T2 - IEEE 12th International Workshop on Metrology for AeroSpace (MetroAeroSpace) CY - Napoli, Italy DA - 18.06.2025 KW - Guided ultrasonic waves KW - Structural health monitoring KW - Artificial intelligence KW - Hydrogen storage PY - 2025 SN - 979-8-3315-0152-5 DO - https://doi.org/10.1109/MetroAeroSpace64938.2025.11114628 SN - 2575-7490 SP - 608 EP - 613 AN - OPUS4-64894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - 2. FOSsure-Projekttreffen: Ergebnisse aus den Verkehrsmonitoring-Messkampagnen T1 - 2nd FOSsure Project meeting: Results from the bridge traffic monitoring campaign N2 - We present distributed fiber optic results from the traffic monitoring measurement campaign on a newly constructed bridge in Brandenburg, which took place on 01.10.2025. Specifically, we employed a distributed acoustic sensing (DAS) system patented and developed by BAM and made use of optical fibers, which were embedded in the girders of the bridge. We show that our DAS system can capture vehicle flows along the bridge, including a) the number of vehicles, b) the number of axles, and c) estimates of vehicles' weight. T2 - 2. FOSsure Projekttreffen CY - Vienna, Germany DA - 16.10.2025 KW - Fiber optic sensors KW - Distributed acoustic sensing KW - Traffic load monitoring KW - Bridge monitoring PY - 2025 AN - OPUS4-64950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Mechanical and thermal properties of aluminum titanate (AT) N2 - In this seminar I present the microstructure and micromechanical properties of diesel particulate filter materials, and then particularize them to porous microcracked aluminum titanate. I show that neutron diffraction is particularly suited for bulk studies, especially under applied load or at high temperatures. The combination of macroscopic and microscopic tests with modeling and simulation yields great added value to understand the mechanics of microcracking. T2 - Webinar DFG Hotmix CY - Online meeting DA - 14.06.2021 KW - Imaging KW - Neutron and X-ray Diffraction KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Porosity PY - 2021 AN - OPUS4-52838 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Microstructural characterisation of aerospace ceramics via synchrotron X-ray computed tomography N2 - This study investigates the microstructural evolution of refractory ceramics applied in aerospace using Synchrotron X-ray Computed Tomography (SXCT). We analyse how processing and temperature affect factors such as agglomeration, microcracking, particle orientation, and pore interconnectivity. These findings offer insights for optimising the design of more sustainable aircraft engines. T2 - BESSY@HZB User Meeting 2024 CY - Berlin, Germany DA - 11.12.2024 KW - Refractories KW - Ceramics KW - Synchrotron X-ray Computed Tomography KW - Microstructural characterisation KW - Aerospace PY - 2024 AN - OPUS4-62390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Roveda, Ilaria A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Synchrotron X-ray refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - For the first time, synchrotron X-ray refraction radiography (SXRR) has been paired with in-situ heat treatment to monitor microstructure and porosity evolution as a function of temperature. The investigated material was a laser powder bed fusion (LPBF) manufactured AlSi10Mg, where the initial eutectic Si network is known to disintegrate and spherodize into larger particles with increasing temperature. Such alloy is also prone to thermally induced porosity (TIP). We show that SXRR allows detecting the changes in the Si-phase morphology upon heating, while this is currently possible only using scanning electron microscopy. SXRR also allows observing the growth of pores, usually studied via X-ray computed tomography, but on much smaller fields-of-view. Our results show the great potential of in-situ SXRR as a tool to gain in-depth knowledge of the susceptibility of any material to thermally induced damage and/or microstructure evolution over statistically relevant volumes. KW - Synchrotron X-ray refraction radiography KW - Si network disintegration KW - Thermally induced porosity (TIP) KW - Laser powder bed fusion (LPBF) KW - Statistically relevant volumes KW - AlSi10Mg alloy PY - 2022 DO - https://doi.org/10.1016/j.msea.2022.142732 SN - 0921-5093 VL - 838 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-54297 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Morphological and crystallographic Anisotropy in porous ceramic N2 - In this talk, the morphological (pore space) and crystallographic (domain) anisotropy of porous ceramics fordiesel particulate filter applications are discussed. The influence of such microstructural feature on the macroiscopic properties at componnt level is also shown. T2 - MSCA Webinar CY - Online meeting DA - 05.12.2024 KW - Neutron Diffraction KW - Porosity KW - X-ray Computed Tomography KW - X-ray refraction radiography KW - Large Scale facilites PY - 2024 AN - OPUS4-62047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation structures after creep in an Al-3.85 %Mg alloy studied using EBSD-KAM technique N2 - The electron backscatter diffraction (EBSD) technique is used to investigate the dislocation structures formed after steady-state creep deformation of an Al-3.85%Mg alloy. This material is crept at two different stress levels, corresponding to the so-called power-law and power-law breakdown regimes. The results show that, regardless of the creep stress level, the strain tends to localize, leading to the formation of intragranular bands. The thickness of such bands is larger when the material is tested at loads corresponding to the power-law breakdown. This suggests enhanced diffusion by dislocation pipes. KW - Steady-state creep KW - Al-3.85%Mg alloy KW - Power-law breakdown KW - Electron backscatter diffraction (EBSD) KW - Denoising filter PY - 2023 DO - https://doi.org/10.1016/j.matlet.2023.133978 SN - 0167-577X VL - 337 SP - 1 EP - 4 PB - Elsevier B.V. AN - OPUS4-56941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dayani, Shahabeddin T1 - 4D imaging of abuse mechanisms in Li-ion batteries N2 - Higher energy density materials are being pushed by the research community to make lithium ion batteries a better competitor of chemical fossil fuels for transport applications. This increases potential risk of lithium ion batteries and therefore safety investigations are highly important for application purposes. Operando Computer Tomography provides a non-destructive investigation method of different abuse mechanisms. Application of X-ray computed tomography (XCT) for studying lithium-ion batteries has gained interest among the research community especially in the past decade [1]. This technique is widely used for ex-situ samples to measure porosity and tortuosity [2], particle size and volume distribution [3] in the graphite anode as well as different cathode materials such as LiCoOx and NiMnCoOx. [4]. In situ measurements of commercial batteries are also often carried out to detect defects induced in a cell by a safety abuse test or manufacturing process [5]. Operando CT of large cells (for example 18650 form factor) is conducted at synchrotron facilities with high flux of high energy photons, however at a cost of details due to the large field of view [6]. Methodik Thanks to their high brilliance, synchrotron beam facilitates us to do a full Computed Tomography in a short time. This enables us to measure batteries while being cycled with a reasonable time resolution to record morphological changes. In this poster we illustrate how one can utilize this ability to investigate abuse mechanisms on an actual commercially available lithium ion battery as well as a home made micro cell. Ergebnisse In this work, lab-based and synchrotron X-ray computed tomography is applied to commercial Li-ion batteries. It is shown how to find most suitable imaging settings to study available lithium-ion batteries on different size scales, from cell level to particle level. We also demonstrate how to optimize contrast as well as both temporal and spatial resolutions to study in-situ and operando processes in a commercial battery using attenuation and phase contrast SXCT. Manufacturing defects and inconsistencies on cell level as well as the electrode and microstructure on material level are shown in our study. Moreover, some abuse conditions are imaged in operando in a commercially available li-ion battery. Diskussion This work has demonstrated various imaging settings using lab and synchrotron based X-ray computed tomography to study in-situ as well as under operando condition, some abuse mechanisms in commercial lithium-ion batteries from cell level to electrode and particle level. T2 - Batterie Forum Deutschland CY - Berlin, Germany DA - 18.01.2023 KW - X-ray Computed tomography KW - Li ion Battery KW - Imaging PY - 2023 AN - OPUS4-57156 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, J. A1 - Zhang, S. A1 - Yao, J. A1 - Guo, Z. A1 - Osenberg, M. A1 - Hilger, A. A1 - Markötter, Henning A1 - Wilde, F. A1 - Manke, I. A1 - Zhang, X. A1 - Sun, F. A1 - Cui, G. T1 - Synergistic Effect of CO2 in Accelerating the Galvanic Corrosion of Lithium/Sodium Anodes in Alkali Metal−Carbon Dioxide Batteries N2 - Rechargeable alkali metal−CO2 batteries, which combine high theoretical energy density and environmentally friendly CO2 fixation ability, have attracted worldwide attention. Unfortunately, their electrochemical performances are usually inferior for practical applications. Aiming to reveal the underlying causes, a combinatorial usage of advanced nondestructive and postmortem characterization tools is used to intensively study the failure mechanisms of Li/Na−CO2 batteries. It is found that a porous interphase layer is formed between the separator and the Li/Na anode during the overvoltage rising and battery performance decaying process. A series of control experiments are designed to identify the underlying mechanisms dictating the observed morphological evolution of Li/Na anodes, and it is found that the CO2 synergist facilitates Li/Na chemical corrosion, the process of which is further promoted by the unwanted galvanic corrosion and the electrochemical cycling conditions. A detailed compositional analysis reveals that the as-formed interphase layers under different conditions are similar in species, with the main differences being their inconsistent quantity. Theoretical calculation results not only suggest an inherent intermolecular affinity between the CO2 and the electrolyte solvent but also provide the most thermodynamically favored CO2 reaction pathways. Based on these results, important implications for the further development of rechargeable alkali metal−CO2 batteries are discussed. The current discoveries not only fundamentally enrich our knowledge of the failure mechanisms of rechargeable alkali metal−CO2 batteries but also provide mechanistic directions for protecting metal anodes to build high-reversible alkali metal−CO2 batteries. KW - Alkali metal batteries KW - Synchrotron X-ray computed tomography KW - Lithium/sodium−carbon dioxide batteries KW - Battery failure mechanisms KW - Alkali metal anodes PY - 2024 DO - https://doi.org/10.1021/acsnano.4c02329 SP - 1 EP - 16 AN - OPUS4-59922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Popiela, Bartosz A1 - Günzel, Stephan A1 - Oktaviany, Jennifer A1 - Widjaja, Martinus Putra A1 - Mair, Georg W. A1 - Seidlitz, Holger T1 - Influence of Internal Pressure Regulation During Filament Winding on Failure Mechnism in Type 4 Pressure Vessels: A Case Study N2 - Hydrogen storage is a crucial part of the hydrogen value chain, particularly in terms of safety and social acceptance of hydrogen technologies. For on-board and transportation applications, hydrogen is commonly stored as a compressed gas in pressure vessels. Full composite wrapped Type 4 pressure vessels are especially beneficial due to their high weight-saving potential and their capability to withstand high working pressures. To maintain an appropriate safety level, the mechanical behavior of the composite structure has been the subject of investigation in numerous studies. In this study, the failure mechanisms of two designs of Type 4 cylinders are investigated. The two designs differ solely in the manufacturing process parameters, particularly the internal pressure applied during the filament winding process. Variations in internal pressure result in different residual stress states and changes in the quality of the composite structure. The stacking sequence, materials used, and other manufacturing parameters remain unchanged. The cylinders show different failure mechanisms in slow burst tests: one design fails in hoop windings, while the other one fails in helical windings, despite no stress exaggeration in the fiber direction being observed with embedded optical fibers or in numerical simulations. To explain the failure mechanisms, the quality of the cylinders is investigated. The results of X-ray computed tomography and pulse-echo investigation, highlight the complexity of the interactions between manufacturing process parameters, residual stresses, manufacturing quality, and the mechanical behavior of composite pressure vessels. Resin-rich areas in the composite material are identified as a possible cause of the differing failure mechanisms. T2 - 11th International Conference on Hydrogen Safety ICHS 2025 CY - Seoul, South Korea DA - 22.09.2025 KW - Composite KW - Pressure vessel KW - Filament winding KW - Burst test PY - 2025 SP - 1 EP - 12 AN - OPUS4-64452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Neutron Diffraction Based Residual Stress Analysis of Additively Manufactured Alloys N2 - Additive manufacturing methods such as laser powder bed fusion offer an enormous flexibility in the efficient design of parts. In this process, a laser locally melts feedstock powder to build up a part layer-by-layer. It is this localized processing manner imposing large temperature gradients, resulting in the formation of internal stress and characteristic microstructures. Produced parts inherently contain high levels of residual stress accompanied by columnar grain growth and crystallographic texture. On a smaller scale, the microstructure is characterized by competitive cell-like solidification with micro segregation and dislocation entanglement. In this context, it is crucial to understand the interplay between microstructure, texture, and residual stress to take full advantage of the freedom in design. In fact, X-ray and neutron diffraction are considered as the benchmark for the non-destructive characterization of surface and bulk residual stress. The latter, characterized by a high penetration power in most engineering alloys, allows the use of diffraction angle close to 90°, enabling the employment of a nearly cubic gauge volume. However, the complex hierarchical microstructures produced by additive manufacturing present significant challenges towards the reliable characterization of residual stress by neutron diffraction. Since residual stress is not the direct quantity being measured, the peak shift imposed by the residual stress present in a material must be converted into a macroscopic stress. First, an appropriate lattice plane must be selected that is easily accessible (i.e., high multiplicity) and insensitive to micro strain accumulation. Second, a stress-free reference must be known to calculate a lattice strain, which can be difficult to define for the heterogeneous microstructures produced by additive manufacturing. Third, an appropriate set of diffraction elastic constants that relate the lattice strain to the macroscopic stress must be known. In this presentation, advancements in the field of residual stress analysis using neutron diffraction are presented on the example of the Ni-based superalloy Inconel 718. The effect of the complex microstructure on the determination of residual stress by neutron diffraction is presented. It is shown, how to deal with the determination of the stress-free reference. It is also shown that the selection of an appropriate set of diffraction elastic constants depends on the microstructure. Finally, the role of the crystallographic texture in the determination of the residual stress is shown. T2 - Deutsche Neutronenstreutagung CY - Aachen, Germany DA - 16.09.2024 KW - Additive Manufacturing KW - Neutron Diffraction KW - Electron Backscatter Diffraction KW - Laser Powder Bed Fusion PY - 2024 AN - OPUS4-61476 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pohl, P. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, Mathias A1 - Höppel, H. W. T1 - Toughening mechanisms and enhanced damage tolerant fatigue behaviour in laminated metal composites N2 - In the present study, fatigue crack growth (FCG) in a laminated metal composite (LMC) consisting of Al-based constituents with dissimilar strength was studied. Additionally, the FCG in both monolithic constituent materials was determined and a linear elastic rule of mixture (ROM) concept was calculated as a reference for the FCG of the laminated composite. Crack networks in the laminates were analyzed post-mortem by means of light microscopy and synchrotron X-Ray tomography (SXCT). Significantly reduced FCG rates for the LMC were found at elevated stress intensity ranges compared to both the monolithic constituents as well as the ROM concept. This is the result of the formation of a complex 3D crack network in the laminated architecture caused by the appearance of the two different toughening mechanisms a) crack deflection and b) crack bifurcation at the vicinity of the interfaces. T2 - Ninth International Conference on Low Cycle Fatigue CY - Berlin, Germany DA - 21.06.2022 KW - Laminated metal composite KW - Damage tolerance KW - Fatigue crack growth KW - Toughening mechanism KW - Synchrotron X-ray computed tomography PY - 2022 DO - https://doi.org/10.48447/LCF9-2022-035 SP - 153 EP - 158 PB - DVM AN - OPUS4-55231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Bruno, Giovanni T1 - BAM activities in material characterization by advanced X-ray imaging N2 - The overview of the activity of Federal Institute for Material Research and Testing (BAM, Belin, Germany) in the field of additively manufacturing material characterization will be presented. The research of our group is focused on the 3D imaging of AM materials by means of X-ray Computed Tomography at the lab and at synchrotron, and the residual stress characterization by diffraction (nondestructive technique). Also, two successful research project in collaboration with CAM2, Sweden are presented. T2 - CAM2 Annual Meeting CY - Gothenburg, Sweden DA - 25.10.2023 KW - Additive manufacturing KW - Residual stress KW - X-ray computed tomography PY - 2023 AN - OPUS4-58828 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - In-situ imaging of additively manufactured alloys at the BAMline N2 - In this work, we present the recent in-situ imaging developments at the BAMline (of synchrotron BESSY II, HZB), focused on the in-situ characterization and understanding of microstructural evolution of additively manufactured materials subjected to different environments. Two show cases are presented. In the first, X-ray refraction radiography (SXRR) was combined with in-situ heat treatment to monitor the microstructural evolution as a function of temperature in a laser powder bed fusion (LPBF) manufactured AlSi10Mg alloy. We show that SXRR allows detecting the changes in the Si-phase morphology upon heating using statistically relevant volumes. SXRR also allows observing the growth of pores (i.e., thermally induced porosity), usually studied via X-ray computed tomography (XCT), but using much smaller fields-of-view. In the second case study, XCT was combined with in-situ tensile test to investigate the damage mechanism in a LPBF Aluminum Metal Matrix Composite (MMC). In-situ SXCT test disclosed the critical role of the defects in the failure mechanism along with pre-cracks in the reinforcement phase of MMC. We found that cracks were initiated from lack-of-fusion defects and propagated through coalescence with other defects. T2 - New Frontiers in Materials Design for Laser Additive Manufacturing CY - Montabaur, Germany DA - 22.05.22 KW - Additive manufacturing KW - Laser powder bed fusion KW - Synchrotron X-ray computed tomography KW - Synchrotron X-ray Refraction PY - 2022 AN - OPUS4-54900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Magkos, Sotirios T1 - Suppression of cone-beam artefacts with DIRECTT N2 - A model image of the artefacts is computed just once, but it is used during each iteration of DIRECTT to “correct” the back-projected volume. The final reconstruction is a clear improvement over the one computed by the conventional FDK algorithm. T2 - MUMMERING outreach conference CY - Online meeting DA - 10.06.2021 KW - Iteration method KW - Signal processing KW - X-ray imaging KW - Computed tomography PY - 2021 AN - OPUS4-53467 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-Ray absorption, refraction, and diffraction techniques for the characterization and non-destructive testing of materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread equally holds for industrial and academic research and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. Examples of micro-structured inhomogeneous materials will be given, such as Composites, Ceramics, Concrete, and Additively manufactured parts. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. Additionally, I will show how Neutron Diffraction, which is extremely well suited to the study of internal stresses, both residual and under external load, can well be coupled to the microstructural framework gained by CT, allowing understanding the microstructure-property relationships in materials. T2 - VDI FA101- Anwendungsnahe zerstörungsfreie Werkstoff und Bauteilprüfung Jährliches Treffen CY - Berlin, Germany DA - 10.04.2025 KW - Neutron Diffraction KW - X-ray computed tomography KW - Large Scale Facilities KW - X-ray refraction radiography KW - BAMline PY - 2025 AN - OPUS4-62939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Mehta, B. A1 - Nyborg, L. A1 - Virtanen, E. A1 - Markötter, Henning A1 - Hryha, E. A1 - Bruno, Giovanni T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing (AM) N2 - The availability of high-performance Al alloys in AM is limited due to difficulties in printability, requiring both the development of synergetic material and AM process to mitigate problems such as solidification cracking during laser powder bed fusion (LPBF). The goal of this work was to investigate the failure mechanism in a LPBF 7017 Aluminium alloy + 3 wt% Zr + 0.5 wt% TiC. The processing leads to different categories of Zr-rich inclusions, precipitates and defects. T2 - Alloys for Additive Manufacturing Symposium 2022 (AAMS22) CY - Munich, Germany DA - 11.09.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Synchrotron X-ray computed tomography KW - MMC PY - 2022 AN - OPUS4-56110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - BAM Akademie 2023- Modul 2 Computertomographie N2 - Hier werden die Grundprinzipien der Computertomographie dargestellt, die Artefakte, die bei den Messungen auftreten und die Datenanalysemethoden erklärt. T2 - BAM Akademie - Webinar Reihe CY - Berlin, Germany DA - 05.10.2023 KW - Artefakte KW - Auflösung KW - Radon Transformation KW - Rekonstruktion KW - Metrologie PY - 2023 AN - OPUS4-58509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Kupsch, Andreas A1 - Serrano-Munoz, Itziar T1 - Absorption and refraction tomography: Characterization and Non-destructive Testing of Micro-structured Materials N2 - The combination of tomographic, microstructural data with other experimental techniques and with modeling is paramount, if we want to extract the maximum amount of information on material and component properties. In particular, quantitative image analysis, statistical approaches, direct discretization of tomographic reconstructions represent concrete possibilities to extend the power of the tomographic 3D representation to insights into the material and component performance. This logic thread holds equally for industrial and academic research, and valorizes expensive experiments such as those carried out at synchrotron sources, which cannot be daily repeated. I will show a few examples of possible use of X-ray tomographic data for quantitative assessment of damage evolution and microstructural properties, as well as for non-destructive testing. I will also show how X-ray refraction computed tomography (CT) can be highly complementary to classic absorption CT, being sensitive to internal interfaces. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - X-ray Refaction radiography KW - X-ray computed tomography KW - Damage KW - Composites KW - Large Scale facilites KW - Synchrotron PY - 2024 AN - OPUS4-61347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - X-ray refraction radiography. Case study: the thermal microcracking in ZrO2-SiO2 after application of external loads at high temperatures N2 - This study is shown as an example of the potential of synchrotron X-ray refraction technique to determine the evolution of damage in brittle (microcracked) materials. The strength of X-ray refraction resides in its high detectability of features (e.g., cracks, pores) within large volumes, enabling a macroscopic characterization of the microstructure. The case study is a Zirconia-based cast refractory, which is aimed to function at high temperatures (even in excess of 1700°C) in industrial furnaces to enable the production of special glasses. Therefore, this material must withstand severe in-service conditions (both thermomechanical and chemical). X-ray refraction technique is used to monitor the microcracking evolution of the material, which was previously subjected to thermal cycles (crossing the martensitic phase transformation around 1000°C) at two different stress levels. T2 - Euromat 2021 CY - Online meeting DA - 13.09.2021 KW - Synchrotron refraction radiography KW - Refractory zirconia KW - Thermally induced microcracking KW - Monoclinic to tetragonal transformation PY - 2021 AN - OPUS4-53271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Introduction to Residual Stress N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th European Conference on Residual Stresses (ECRS-11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Neutron Diffraction KW - Residual Stress KW - Mechanical Properties KW - X-ray diffraction PY - 2024 AN - OPUS4-60422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Enhanced image segmentation of refractories using synchrotron X-ray computed tomography and machine learning techniques N2 - The microstructure of refractory materials is complex, featuring a variety of mineral phases, agglomerates, defects, and controlled porosity. The behavior of refractories at high temperatures adds another layer of complexity, as phase transitions and particle rearrangements can strongly affect their properties. To analyze such intricate microstructure, advanced imaging techniques such as Synchrotron X-ray Computed Tomography (SXCT) allow detailed 3D visualization and quantification of features up to 1 μm. However, the intricacy of these microstructures makes phase identification (known as image segmentation) in digital images a challenging process. X-ray images often contain noise and image artifacts, making the analysis more difficult. Therefore, this work describes image segmentation and artifact reduction methods to characterize refractories using X- ray imaging. We studied refractory ceramics used in the aerospace industry, primarily composed of fused silica. For image segmentation, the traditional approach of greyscale thresholding was compared with machine learning. Greyscale thresholding relies on predefined algorithms to assign phases based on intensity values. In contrast, machine learning extracts patterns from large datasets, enabling more adaptive and accurate segmentation. By combining high-resolution SXCT and machine learning analysis algorithms, we successfully segmented previously uncharacterized 3D microstructural key features of refractories, including agglomerates, grain boundaries, pore size distribution and interconnectivity. Compared to traditional methods, the machine learning-enhanced segmentation presented a more accurate quantification of porosity and defects. The integration of advanced imaging techniques with machine learning segmentation significantly improves the characterization of refractory materials, providing a more precise understanding of the relationship between microstructure and material performance, supporting the development of innovative industrial solutions. T2 - 19th Biennial Unified International Technical Conference on Refractories (UNITECR 2025) CY - Cancún, Mexico DA - 27.10.2025 KW - Synchrotron X-ray Tomography KW - Refractories KW - Machine learning KW - Ceramics KW - Aerospace PY - 2025 AN - OPUS4-64612 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Jaenisch, Gerd-Rüdiger A1 - Bellon, Carsten A1 - Jaczinski, Jessica T1 - Virtual XCT - Simulation of Industrial XCT-Systems with aRTist N2 - One of the few 3D methods, that can be used to analyze an object non-destructively, is X-ray computed tomography (CT). The determination of the object's deviations, such as shape and the internal structure of objects, including defects and material degradation, is of particular interest to industry. The ability of CT to scan an object with its internal and external features at once causes increasing adoption in dimensional metrology. This includes the need to determine the measurement uncertainty. Experimental uncertainty determination by conducting repeated CT measurements is costly and time-consuming. The simulation of the CT measurement process offers the possibility of determining the task-specific measurement uncertainty numerically in a resource-efficient manner. There are already several software programs available that simulate CT systems, such as aRTist. Once the virtual replica of a CT system has been completed, it’s accuracy must be evaluated quantitively in comparison to the CT measurements. To focus on analyzing the quality of the simulated CT images different metrics are introduced for the comparison of experimental and simulated CT projections. The results of the comparisons are presented, and conclusions are drawn how to improve the simulation of industrial CT systems. T2 - MPA Seminar 2024 CY - Stuttgart, Germany DA - 08.10.2024 KW - X-ray Computed tomography KW - Simulations KW - Virtual XCT KW - Digital Twin PY - 2024 AN - OPUS4-61346 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, X. A1 - Zhang, S. A1 - Lu, J. A1 - Tang, F. A1 - Dong, K. A1 - Yu, Z. A1 - Hilger, A. A1 - Osenberg, M. A1 - Markötter, Henning A1 - Wilde, F. A1 - Zhang, S. A1 - Zhao, J. A1 - Xu, G. A1 - Manke, I. A1 - Sun, F. A1 - Cui, G. T1 - Unveiling the Electro-Chemo-Mechanical Failure Mechanism of Sodium Metal Anodes in Sodium–Oxygen Batteries by Synchrotron X-Ray Computed Tomography N2 - Rechargeable sodium–oxygen batteries (NaOBs) are receiving extensive research interests because of their advantages such as ultrahigh energy density and cost efficiency. However, the severe failure of Na metal anodes has impeded the commercial development of NaOBs. Herein, combining in situ synchrotron X-ray computed tomography (SXCT) and other complementary characterizations, a novel electro-chemo-mechanical failure mechanism of sodium metal anode in NaOBs is elucidated. It is visually showcased that the Na metal anodes involve a three-stage decay evolution of a porous Na reactive interphase layer (NRIL): from the initially dot-shaped voids evolved into the spindle-shaped voids and the eventually-developed ruptured cracks. The initiation of this three-stage evolution begins with chemical-resting and is exacerbated by further electrochemical cycling. From corrosion science and fracture mechanics, theoretical simulations suggest that the evolution of porous NRIL is driven by the concentrated stress at crack tips. The findings illustrate the importance of preventing electro-chemo-mechanical degradation of Na anodes in practically rechargeable NaOBs. KW - Synchrotron radiation KW - X-ray imaging KW - NaO-battery PY - 2024 DO - https://doi.org/10.1002/adfm.202402253 SN - 1616-301X SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-59820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Diffraction and Single-Crystal Elastic Constants of Laser Powder Bed Fused Inconel 718 N2 - Laser powder bed fusion (PBF-LB/M) of metallic alloys is a layer-wise additive manufacturing process that provides significant scope for more efficient designs of components, benefiting performance and weight, leading to efficiency improvements for various sectors of industry. However, to benefit from these design freedoms, knowledge of the high produced induced residual stress and mechanical property anisotropy associated with the unique microstructures is critical. X-ray and neutron diffraction are considered the benchmark for non-destructive characterization of surface and bulk internal residual stress. The latter, characterized by the high penetration power in most engineering alloys, allows for the use of a diffraction angle close to 90° enabling a near cubic sampling volume to be specified. However, the complex microstructures of columnar growth with inherent crystallographic texture typically produced during PBF-LB/M of metallics present significant challenges to the assumptions typically required for time efficient determination of residual stress. These challenges include the selection of an appropriate set of diffraction elastic constants and a representative lattice plane suitable for residual stress analysis. In this contribution, the selection of a suitable lattice plane family for residual stress analysis is explored. Furthermore, the determination of an appropriate set of diffraction and single-crystal elastic constants depending on the underlying microstructure is addressed. In-situ loading experiments have been performed at the Swiss Spallation Neutron Source with the main scope to study the deformation behaviour of laser powder bed fused Inconel 718. Cylindrical tensile bars have been subjected to an increasing mechanical load. At pre-defined steps, neutron diffraction data has been collected. After reaching the yield limit, unloads have been performed to study the accumulation of intergranular strain among various lattice plane families. T2 - 11th European Conference on Residual Stresses CY - Prag, Czech Republic DA - 03.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed fusion KW - Diffraction Elastic Constants KW - Microstructure KW - Electron Backscatter Diffraction PY - 2024 AN - OPUS4-60289 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Diffraction and Single-Crystal Elastic Constants of Laser Powder Bed Fused Inconel 718 N2 - In this presentation, the results of the determination of the diffraction and single-crystal elastic constants of laser powder bed fused Inconel 718 are presented. The analysis is based on high-energy synchrotron diffraction experiments performed at the Deutsches Elektronen-Synchrotron. It is shown that the characteristic microstructure of laser powder bed fused Inconel 718 impacts the elastic anisotropy and therefore the diffraction and single-crystal elastic constants. Finally, the consequences on the diffraction-based residual stress determination of laser powder bed fused Inconel 718 are discussed. T2 - AWT-Fachausschuss 13 "Eigenspannungen" CY - Wolfsburg, Germany DA - 19.03.2024 KW - Additive Manufacturing KW - Laser Powder Bed fusion KW - Diffraction KW - In-Situ Testing KW - Diffraction Elastic Constants PY - 2024 AN - OPUS4-59900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, R. A1 - Boenke, T. A1 - Dörfler, S. A1 - Abendroth, T. A1 - Härtel, P. A1 - Althues, H. A1 - Kaskel, S. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Sintschuk, Michael A1 - Hilger, A. A1 - Manke, I. A1 - Risse, S. T1 - Multimodal Operando Analysis of Lithium Sulfur Multilayer Pouch Cells: An In-Depth Investigation on Cell Component Design and Performance N2 - This study presents an innovative operando analysis of lithium-sulfur (Li/S) multilayer pouch cells, employing a combination of lab-source and synchrotron x-ray imaging to investigate sulfur crystallite dissolution and lithium dendrite formation. By integrating advanced X-ray imaging, impedance spectroscopy, and simultaneous monitoring of temperature and pressure, the research uncovers critical insights into the behavior of active and inactive cell components. The analysis reveals significant degradation increments, primarily driven by side product accumulation and the deterioration of lithium microstructures, which contribute to performance loss over cycling. Additionally, temperature distribution analysis shows a strong correlation between joule heating, polarization resistance, and the observed endothermic processes during crystallization. These findings provide a comprehensive understanding of the mechanistic processes within industrially relevant pouch cells, highlighting opportunities for optimizing Li/S cell designs and advancing high-energy-density battery systems for commercial applications. KW - Current collector perforation KW - Impedance spectroscopy KW - Lthium sulfur batteries KW - Multilayer pouch cells KW - X-ray imaging PY - 2025 DO - https://doi.org/10.1002/aenm.202404256 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-62436 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray Computed Tomography: Facts and Myths N2 - In this talk, I will describe the principle of Computed Tomography, explain its mathematical fundaments, show the artefacts occurring during data acquisition and give examples of applications. T2 - Chalmers Annual Meeting 2024 CY - Gothenburg, Sweden DA - 23.10.2024 KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Reconstruction KW - Artefacts KW - Synchrotron PY - 2024 AN - OPUS4-61514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - RS analysis in laser powder bed fused austenitic stainless steel N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th edition of the European Conference on Residual Stress (ECRS11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - Laser Powder Bed Fusion KW - AGIL KW - 316L PY - 2024 AN - OPUS4-60445 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Influence of Microstructure on the Diffraction-Based Residual Stress Determination in Laser Powder Bed Fused Inconel 718 N2 - Additive manufacturing processes such as laser powder bed fusion (PBF-LB) offer the ability to produce parts in a single manufacturing step. On the one hand, this manufacturing technique offers immense geometric freedom in part design due to its layer-by-layer manufacturing strategy. On the other hand, the localized melting and solidification impose the presence of large temperature gradients in the process. From a microstructural perspective, this inevitably results in micro-segregation and a columnar grain structure, often paired with a significant crystallographic texture. Even worse, these large temperature gradients can lead to internal stress-induced deformation or cracking during processing. At the very least, residual stress is retained in the final structures as a footprint of this internal stress. In this context, diffraction-based methods allow the non-destructive characterization of the residual stress field in a non-destructive fashion. However, the accuracy of these methods is directly related to the microstructural characteristics of the material of interest. First, diffraction-based methods access microscopic lattice strains. To relate these lattice strains to a macroscopic stress, so-called diffraction elastic constants must be known. The deformation behavior is directly linked to the microstructure. Therefore, the diffraction elastic constants also depend on the microstructure. Second, the presence of crystallographic texture should be considered in the residual stress determination, as variations in crystal orientations contribute differently to the diffraction signal. Here we present the influence of the microstructure on the determination of residual stress by diffraction-based methods in as-built PBF-LB Inconel 718 parts. We obtained different microstructures by employing two different scanning strategies. In particular, different crystallographic textures were obtained by changing the relative angle of the scan vectors to the geometric axes of the part. The texture-based characterization of the residual stress field was carried out by surface, sub-surface, and bulk residual stress measurements. It was found that the residual stress determination significantly depends on the microstructure for strong crystallographic textures. T2 - Material Science and Engineering Congress CY - Darmstadt, Germany DA - 24.09.2024 KW - Additive Manufacturing KW - Electron Backscatter Diffraction KW - Microstructure KW - Residual Stress KW - X-ray Diffraction PY - 2024 AN - OPUS4-61475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Capabilities at BAM, division 8.5- X-ray Imaging N2 - The X-ray computed tomography capabilities at BAM (especially in Division 8.5) are shown. It is also shown that the group possesses X-ray refraction radiography techniques, which are complementary to absorption radiography, and uses diffraction for residual stress analysis. Examples of applications in the field of Additive Manufacturing ale also shown. T2 - DGM AK XCT CY - Berlin, Germany DA - 27.11.2024 KW - X-ray Computed tomography KW - Defects KW - X-ray refraction radiography KW - Additive Manufacturing PY - 2024 AN - OPUS4-62046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Effect of heat treatment on residual stress in additively manufactured AlSi10Mg N2 - Al-Si alloys produced by Laser Powder Bed Fusion (PBFLB) allow the fabrication of lightweight free-shape components. Due to the extremely heterogeneous cooling and heating, PBF-LB induces high magnitude residual stress (RS) and a fine Si microstructure. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their evolution in as-built state (AB) and after post-process heat treatments (HT). RS in single edge notch bending (SENB) subjected to different HT are investigated (HT1: 1h at 265°C and HT2: 2h at 300°C). T2 - ESRF User Meeting 2023 CY - Grenoble, France DA - 07.02.2023 KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress PY - 2023 AN - OPUS4-56982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 AN - OPUS4-57622 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zurcher, Theo A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Abreu Faria, Guilherme A1 - Degener, Sebastian A1 - Fridrici, Vincent A1 - Charkaluk, Eric A1 - Bruno, Giovanni T1 - Sliding wear resistance and residual stresses of parts repaired by laser metal deposition N2 - Large temperature gradients inherent to additive manufacturing (AM) processes induce large residual stress (RS) in the final part. Because RS can influence the tribological properties, this study focuses on the relationship between wear sliding properties and RS in IN718 coatings. Such coatings were deposited with a Laser metal deposition (LMD) machine using two different scanning strategies. The wear resistance and RS state were investigated after surface milling. RS were measured before and after wear tests on a reciprocating sliding test apparatus. Two different X-ray diffraction techniques were employed to measure the surface and subsurface state RS: Laboratory Energy Dispersive X-ray Diffraction (LEDXD) and Synchrotron X-ray Energy Dispersive Diffraction (SXEDD). Due to the milling process, the coatings show similar depth distributions of RS from 22 to 92 μm depth, but exhibit different magnitudes depending on the scanning strategy used. Reciprocating sliding wear tests induced high compressive residual stresses that erased the initial RS state, and a similar wear behavior was observed in the two samples. These samples possess similar texture and grain morphology. This demonstrates that the influence of RS on wear resistance is a second-order effect. Nevertheless, it was observed that RS can still impact the wear performance at the early testing stages of the repaired parts. KW - Additive manufacturing KW - Wear resistance KW - Residual stress PY - 2023 DO - https://doi.org/10.1007/s10853-023-09129-4 SN - 0022-2461 SP - 1 EP - 18 PB - Springer AN - OPUS4-59084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Fritsch, Tobias A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Serrano-Munoz, Itziar T1 - How to experimentally determine residual stress in AM structures N2 - The experimental determination of residual stress becomes more complicated with increasing complexity of the structures investigated. Unlike the conventional and most of the additive manufacturing (AM) fabrication techniques, laser powder bed fusion (PBF-LB) allows the production of complex structures without any additional manufacturing step. However, due to the extremely localized melting and solidification, internal stress-induced deformation and cracks are often observed. In the best case, significant residual stress is retained in the final structures as a footprint of the internal stress during manufacturing. Here we report solutions to the most prevalent challenges when dealing with the diffraction-based determination of residual stress in AM structures, in particular the choice of the correct diffraction elastic constants. We show that for Nickel-based alloys, the diffraction elastic constants of AM material significantly deviate from their conventional counterparts. Furthermore, measurement strategies to overcome the hurdles appearing when applying diffraction-based techniques to complex-shaped lattice structures are presented: a) proper sample alignment within the beam, b) the proper determination of the residual stress field in a representative part of the structure (i.e., with an engineering meaning). Beyond the principal stress magnitude, the principal direcions of residual stress are discussed for different geometries and scan strategies, as they are relevent for failure criteria. We show that the RS in the lattice struts can be considered to be uniaxial and to follow the orientation of the strut, while the RS in the lattice knots is more hydrostatic. Additionally, we show that strain measurements in at least seven independent directions are necessary for the correct estimation of the principal stress directions. The measurement directions should be chosen according to the sample geometry and to an informed choice on the possible strain field (i.e., reflecting the scan strategy). We finally show that if the most prominent direction is not measured, the error in the calculated stress magnitude increases in such a manner that no reliable assessment of RS state can be made. T2 - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - Neutron Diffraction KW - Residual Stress KW - X-ray Computed Tomography KW - Additive Manufacturing KW - Lattice Structure KW - Inconel PY - 2024 AN - OPUS4-60423 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Determingpeak tensile residual stresses in laser powder bed fusion using diffraction based analysis N2 - Laser powder bed fusion (PBF-LB) metal additive manufacturing process is well known to generate large residual stresses in a range of alloys due to the complex and localized thermal cycles. In general, these residual stresses are considered deleterious during manufacturing and subsequent service operation. In several alloy classes including austenitic stainless steels and nickel alloys, tensile residual stresses are generated with magnitudes equal to the yield strength of the processed material depending on geometry and process parameters, which can be located at surfaces/subsurface of a built structure. Knowledge of the magnitude and location of these peak tensile residual stresses is crucial for optimizing in-process or post process mitigation strategies, validating process models, and for consideration in structural integrity assessments. Several diffraction-based approaches have been demonstrated to characterize the magnitude and location of the maximum tensile residual stresses. These approaches include laboratory X-ray diffraction with electrolytic layer removal, energy dispersive synchrotron diffraction and neutron diffraction onPBF-LB prisms of several alloys, resolving the position and magnitude of the peak tensile residual stress. This work provides important considerations when determining these peak tensile residual stresses in newly developed alloys,novel processing strategies and when using more standard residual stress analysis methods. T2 - Alloys for Additive Manufacturing (AAMS) 2025 CY - Neuchâtel, Switzerland DA - 03.09.2025 KW - Residual stress KW - Diffraction KW - AGIL KW - Laser powder bed fusion KW - MANUFACT PY - 2025 AN - OPUS4-64134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen Bildgebende Absorptions- und Refraktionsverfahren zur Charakterisierung keramischer Werkstoffe N2 - Wir präsentieren Labor- und Synchrotron-Röntgenrefraktionstechniken, wie sie an der BAM implementiert sind. Wir zeigen, dass die Labor-Röntgenrefraktionstopographie (XRRT) und die Synchrotron-Röntgenrefraktionsradiographie (SRRR) außergewöhnliche Werkzeuge zur Untersuchung von Schädigungen und inneren Defekten (Poren, Mikrorisse) in leichten Materialien wie Keramiken und Kompositen sind. Tatsächlich nutzen diese Techniken den an Grenzflächen auftretenden Röntgenbrechungseffekt aus, um den Kontrast zwischen dem (schwach absorbierenden) Objekt und dem Hintergrund zu erhöhen. Dies ermöglicht die Erkennung sehr kleiner Objekte (sogar bis zu 1 nm Rissöffnung) und die Quantifizierung ihrer spezifischen Oberfläche, die mit ihrem Einfluss auf die Materialeigenschaften korreliert. Wir zeigen die folgenden Anwendungen: a) Quantifizierung der Faserentbindung in laminaten Epoxid-Kohlenstoff-Verbundwerkstoffen; b) Mapping der Porengröße in gesinterten Keramiken; c) Eindringstiefe von Aschen in Keramikschutzschichten; d) Quantifizierung der Porenorientierung in Diesel Partikelfiltern; e) 3D-Darstellung von Makrorissen und Faserentbindung in Verbundwerkstoffen auf Ti-Basis für Anwendungen in der Luft- und Raumfahrt (unter Verwendung von Röntgenrefraktionstomographie). T2 - IAK Keramikbearbeitung CY - Online meeting DA - 22.10.2021 KW - Röntgenrefraktion KW - Leichtbau KW - Keramiken KW - Poren KW - Risse PY - 2021 AN - OPUS4-54069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Krankenhagen, Rainer A1 - Chaudhuri, Somsubhro A1 - Pittner, Andreas A1 - Winterkorn, Rene A1 - de Finis, Rosa A1 - Palumbo, Davide A1 - Galietti, Umberto T1 - Thermographic investigation of the anisotropic behaviour of additively manufactured AISI316 steel using DED-Arc N2 - Additive manufacturing is one of the most promising techniques for industrial production and maintenance, but the specifics of the layered structure must be considered. The Direct Energy Deposition-Arc process enables relatively high deposition rates, which is favourable for larger components. For this study, specimens with different orientations were prepared from one AISI316 steel block – parallel and orthogonal to the deposition plane. Quasistatic tensile loading tests were carried out, monitored by an infrared camera. The obtained surface temperature maps revealed structural differences between both orientations. The consideration of surface temperature transients yields more details about the behaviour of the material under tensile loading than the conventional stress-strain-curve. These preliminary investigations were supplemented by thermographic fatigue trials. Although the anisotropy was also observed during fatigue loading the fatigue behaviour in general was the same, at least for both inspected specimens. The presented results demonstrate the abilities and the potential of thermographic techniques for tensile tests. T2 - 17th Quantitative Infrared Thermography Conference CY - Bologna, Italy DA - 07.07.2025 KW - Thermoelastic effect KW - Wire-arc-additive manufacturing KW - thermal stress analysis KW - fatigue testing PY - 2026 DO - https://doi.org/10.21611/qirt-2024-029 SP - 1 EP - 8 AN - OPUS4-65372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaal, Mate T1 - Zwischen Leitfaden und Labor - Der UA ACUT stärkt Austausch und Sichtbarkeit N2 - Den Bekanntheitsgrad der luftgekoppelten Ultraschallprüfung zu erhöhen – dieses Ziel steht weiterhin im Mittelpunkt der Arbeit des Unterausschusses Luftgekoppelte Ultraschallprüfung (UA ACUT). Am 8. Oktober 2025 trafen sich neun Mitglieder und ein Gast zur 16. Sitzung bei der Bundesanstalt für Materialforschung und -prüfung (BAM) in Berlin. KW - Luftgekoppelter Ultraschall KW - Leitfaden KW - Normung PY - 2025 UR - https://www.dgzfp.de/wp-content/uploads/2025/12/ZfP-Magazin-197.pdf SN - 1616-069X IS - 197 SP - 14 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-65368 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Synchrotron X-Ray Tomography Techniques at BAMline N2 - Synchrotron X-Ray computed tomography at the BAMline is constantly evolving. During monochromatic tomographic scans a preview reconstruction is offered. Newly introduced scanning schemes suppress certain types of reconstruction artifacts. Additionally, the application of a pink beam enables for faster tomographic scans even within seconds. T2 - HZB User Meeting CY - Online meeting DA - 09.12.2021 KW - BAMline KW - X-ray imaging KW - Tomography PY - 2021 AN - OPUS4-54075 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fritsch, Tobias T1 - 3D Analysis of Powder for Laser Beam Melting by Synchrotron X-ray CT N2 - Additive Manufacturing (AM) in terms of laser powder-bed fusion (L-PBF) offers new prospects regarding the design of parts and enables therefore the production of complex structures. The quality of the feedstock material receives increasing attention, as it depicts the first part of the L-PBF process chain. The powder quality control in terms of flowability and powder bed packing density is therefore mandatory. In this work, a workflow for quantitative 3D powder analysis in terms of particle size, particle shape, particle porosity, inter-particle distance and packing density was established. Synchrotron computed tomography (CT) was used to correlate the packing density with the particle size and particle shape for three different powder batches. The polydisperse particle size distribution (PSD) was transformed into a statistically equivalent bidisperse PSD. The ratio of the small and large particles helped to understand the powder particle packing density. While the particle shape had a neglectable influence, the particle size distribution was identified as major contributor for the packing density. T2 - AM- Workshop BAM CY - Online meeting DA - 20.04.2021 KW - Additive manufacturing KW - Laser powder bed fusion KW - Powder KW - Particle size distribution KW - Packing density PY - 2021 AN - OPUS4-53477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Failure Mechanisms Investigation by Means of in-situ Synchrotron Computed Tomography in Aluminum MMC-based Alloy Tailored for Additive Manufacturing (AM) N2 - Most of the Al alloys used in additive manufacturing (AM), in particular Laser Powder Bed Fusion (LPBF), do not exceed a strength of 200 MPa, whereas conventionally high-performance alloys exhibit strengths exceeding 400 MPa. The availability of such Al alloys in AM is limited due to difficulties in printability, requiring synergetic material and AM process development to satisfy harsh processing conditions during LPBF [1]. One approach is the addition of reinforcement to the based powder, allowing tailoring composition and properties of a Metal Matrix Composite (MMC) by AM. Still, the effect of the reinforcement on the resulting mechanical properties must be studied to understand the performance and limits of the newly developed material. The goal of this work was to investigate the failure mechanism of LPBF Al-based MMC material using in-situ Synchrotron X-ray Computed Tomography (SXCT) during mechanical testing. T2 - International conference on tomography of material and structures CY - Grenoble, France DA - 27.06.2022 KW - Additive manufacturing KW - Laser powder bed fusion KW - Al alloy KW - MMC PY - 2022 AN - OPUS4-55228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Narayanan, M.M. A1 - Nicolai, M. A1 - Prager, J. T1 - C9-a5 - Optimization of Low-Frequency Shear Wave Transducers for Guided Wave Applications N2 - Development of ultrasonic transducers for the excitation of a torsional mode T(0,1) mode in a large pipe of the material typical of actual oil/gas pipelines is discussed. Towards this,16 ultrasonic transducers are designed and fabricated using shear plates of PIC 255 material, backing mass of tungsten-epoxy composite and brass shims as wear plates. The transducers are qualified using Laser Doppler Vibrometry. Then, the transducers are embedded in a springloaded ring and tested on a pipe using a multi-channel ultrasonic system. The results show the successful excitation of T(0,1) mode and it is seen to propagate for distance of 60 m with a good SNR. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Ultrasonic guided waves KW - Torsional mode KW - Shear PZT plates KW - Ring array transducer design KW - Pipe testing PY - 2025 DO - https://doi.org/10.5162/Ultrasonic2025/C9-a5 SP - 223 EP - 226 PB - AMA Service GmbH AN - OPUS4-65356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zeipert, H. A1 - Nellius, T. A1 - Schönlau, N. A1 - Wippermann, M. A1 - Claes, L. A1 - Henning, B. A1 - Nicolai, Marcel A1 - Prager, J. T1 - C6-a3 - Monitoring the curing process of adhesive bonds using selective excitation of guided ultrasonic waves N2 - A measurement setup for the selective excitation of guided ultrasonic waves in adhesively bonded plates is introduced. Changes of the dispersive behaviour of the guided waves during the curing process is known to be accompanied by a change in the propagating waves group velocities. The proposed measurement setup is used to monitor that change during the curing process of an aluminium-epoxy-polycarbonate bond. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Ultrasonic guided waves KW - Selective excitation KW - Non-destructive testing KW - Adhesive bonding KW - Condition monitoring PY - 2025 DO - https://doi.org/10.5162/Ultrasonic2025/C6-a3 SP - 207 EP - 210 PB - AMA Service GmbH AN - OPUS4-65357 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Widjaja, Martinus Putra A1 - Moosavi, Robabeh A1 - John, Sebastian A1 - Schumacher, David A1 - Grunwald, Marcel A1 - Auster, Jürgen A1 - Szczepaniak, Marius A1 - Mair, Georg W. A1 - Waske, Anja T1 - Impact damage evaluation of hydrogen composite pressure vessels by analysing computed tomography images N2 - The objective of this work is to find a method that describes the degree of damage from an impact experiment. This experiment was performed on Composite Pressure Vessels (CPV) in order to find the correlation of impact damage to the residual burst pressure. Computed Tomography (CT) approach was used to capture the before and after impact condition of the CPVs. The Wasserstein function was used to calculate how much the after impact image has differed from the original one. In the end, a good correlation was obtained to the residual burst pressure. T2 - HyFiSyn Conference CY - Online meeting DA - 15.09.2021 KW - Hydrogen KW - Composite pressure vessel KW - Carbon fibre KW - Burst test KW - Image analysis KW - Computed tomography (CT) PY - 2021 SP - 31 EP - 32 AN - OPUS4-53494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Widjaja, Martinus Putra T1 - Impact damage evaluation of hydrogen composite pressure vessels by analysing computed tomography images N2 - The objective of this work is to find a method that describes the degree of damage from an impact experiment. This experiment was performed on Composite Pressure Vessels (CPV) in order to find the correlation of impact damage to the residual burst pressure. Computed Tomography (CT) approach was used to capture the before and after impact condition of the CPVs. The Wasserstein function was used to calculate how much the after impact image has differed from the original one. In the end, a good correlation was obtained to the residual burst pressure. The smaller the Wasserstein distance is, the higher the residual burst pressure would be and vice versa. T2 - HyFiSyn Conference CY - Online meeting DA - 15.09.2021 KW - Hydrogen KW - Composite pressure vessel KW - Carbon fibre KW - Burst test KW - Image analysis KW - Computed tomography (CT) PY - 2021 AN - OPUS4-53496 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eddah, Mustapha A1 - Markötter, Henning A1 - Mieller, Björn A1 - Widjaja, Martinus Putra A1 - Beckmann, Jörg A1 - Bruno, Giovanni T1 - Multi-energy high dynamic range synchrotron X-ray computed tomography N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-tonoise ratio (SNR). One particular example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35 % improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. The paper further discusses methodological requirements, limitations, and potential extensions of the presented multi-energy SXCT merging technique. KW - Synchrotron computed tomography KW - Reconstruction algorithm KW - High dynamic range KW - Data merging KW - Low-temperature cofired ceramics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652339 DO - https://doi.org/10.1016/j.tmater.2025.100079 SN - 2949-673X VL - 9 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-65233 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Current results of the DELFIN project N2 - As a contribution to the national hydrogen strategy, 3.5 years ago, the Delfin research project started with the aim of developing a cost- and material-optimized hydrogen tank design for automotive application. Under the patronage of the National Organization Hydrogen and Fuel Cell Technology (NOW), a consortium consisting of 9 research institutes, component suppliers, engineering service providers and automobile OEMs is processing a wide range of work packages. The focus of BAM research sets on impact testing and safety-related characterization of pressure vessels of different development stages. Furthermore, the implementation of nondestructive testing methods is applied. The presentation shows an overview of the BAM work packages and an extraction of the results generated so far. T2 - Wasserstoffkolloquium des Kompetenzzentrums H2Safety@BAM CY - Online meeting DA - 16.02.2022 KW - Delfin KW - Wasserstoff KW - Druckbehälter KW - Impact PY - 2022 AN - OPUS4-55348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian T1 - Vorstellung NIP II FORSCHUNGSVORHABEN DELFIN N2 - As a contribution to the national hydrogen strategy, 3.5 years ago, the Delfin research project started with the aim of developing a cost- and material-optimized hydrogen tank design for automotive application. Under the patronage of the National Organization Hydrogen and Fuel Cell Technology (NOW), a consortium consisting of 9 research institutes, component suppliers, engineering service providers and automobile OEMs is processing a wide range of work packages. The focus of BAM research sets on impact testing and safety-related characterization of pressure vessels of different development stages. Furthermore, the implementation of nondestructive testing methods is applied. The presentation shows an overview of the BAM work packages and an extraction of the results generated so far. T2 - SAMPE Feierabendkolloqium CY - Online meeting DA - 15.06.2022 KW - Delfin KW - Wasserstoff KW - Druckbehälter KW - Impact PY - 2022 AN - OPUS4-55349 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chi, J. A1 - Agea Blanco, B. A1 - Bruno, Giovanni A1 - Günster, Jens A1 - Zocca, Andrea T1 - Self-Organization Postprocess for Additive Manufacturingin Producing Advanced Functional Structure and Material N2 - Additive manufacturing (AM) is developing rapidly due to itsflexibility in producing complex geometries and tailored material compositions. However, AM processes are characterized by intrinsic limitations concerning their resolution and surface finish, which are related to the layer-by-layer stacking process. Herein, a self-organization process is promoted as an approach to improve surface quality and achieve optimization of 3D minimal surface lightweight structures. The self-organization is activated after the powder bed 3D printing process via local melting, thereby allowing surface tension-driven viscous flow.The surface roughness Ra (arithmetic average of the roughness profile) could bedecreased by a factor of 1000 and transparent lenses and complex gyroid structures could be produced for demonstration. The concept of self-organization is further elaborated by incorporating external magnetic fields to intentionally manipulate magnetic particles, which are mixed with the polymer before printing and self-organization. This concept can be applied to develop programmable materials with specific microtextures responding to the external physical conditions. KW - Additive Manufacturing KW - Self-organization KW - Triply Periodical Minimal Surface PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540588 DO - https://doi.org/10.1002/adem.202101262 VL - 24 IS - 6 SP - 1 EP - 8 PB - Wiley VCH AN - OPUS4-54058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klewe, Tim T1 - Circular B-I/O: Building Ecosystems for Bio-Based Concrete with AI-Driven Supply Streams N2 - Concrete is a cornerstone of modern infrastructure but is responsible for about 10% of global carbon emissions. With no large-scale alternative available, the challenge is to make concrete production more sustainable through the use of supplementary cementitious materials (SCMs) and admixtures. Depending on the region, different types of SCMs are generally conceivable– one alternative is bio-based SCMs derived from agricultural waste. This is especially important in rapidly growing regions like Sub-Saharan Africa, where cities such as Nairobi and Lagos are expected to become some of the largest in the world. Since 80% of the buildings needed by 2050 are yet to be built, these regions have a great opportunity to avoid traditional, carbon-intensive construction practices and adopt innovative, sustainable solutions. A key challenge when using bio-based materials is the variability and seasonality of agricultural residues—such as maize cobs, rice husks, and sugarcane bagasse—which make their large-scale use in concrete difficult. To address this, the Circular B-I/O project funded by the Volkswagen Stiftung applies an AI-driven materials discovery tool to develop strategies for transforming these heterogeneous and seasonal materials into consistent and scalable supply streams. The goal is to optimize material selection, blending, and processing to integrate them seamlessly into concrete while maintaining high performance. This contribution introduces the Circular B-I/O project, detailing its goals, methodologies, and the potential of AI in creating circular supply chains for bio-based building materials. Additionally, initial concepts and frameworks for integrating agricultural residues into concrete production will be discussed. By showcasing the project’s approach, the aim is to highlight both the challenges and opportunities of leveraging AI to make construction more sustainable. T2 - 5th International Conference on the Chemistry of Construction Materials (ICCCM) CY - Garching bei München, Germany DA - 08.09.2025 KW - Material design KW - Artificial Intelligence KW - Agriculturale waste KW - Bio-based concrete PY - 2025 AN - OPUS4-64089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munsch, Sarah Mandy A1 - Schmidt, Wolfram A1 - Lorenzoni, Renata A1 - Telong, Melissa A1 - Grobla, Lili A1 - Lauinger, Robert A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker‑reduced cementitious binders by 1H NMR relaxometry N2 - In this paper, we demonstrate the value of 1 H NMR relaxometry for studying the hydration of clinker-reduced, climate-friendly cementitious binders. Our study includes white cement (WC), ordinary Portland cement (OPC), and samples incorporating reactive agro-waste based ashes and non-reactive biochars as supplementary cementitous materials (SCM). NMR measurements were performed over a period of up to 120 h during hydration with an echo time of 50 μ s and a relatively large sample size of 20 mL. The results were compared to heat flow calorimetry (HFC) data, and a detailed comparison with literature data was performed for pure OPC and WC. The results show that time-resolved NMR measurements, especially the analysis of individual NMR signal components assigned to defined 1 H reservoirs, are effective for studying hydration processes. They offer insights into the evolution of the microstrucure and specific chemical phases. NMR provides valuable information and serves as a good complement to HFC. The comparison with data obtained with shorter echo times (40 μs or around 15–45 μs with solid echo sequence) on much smaller samples showed almost identical developments with respect to the T2 distributions. For the SCM samples, NMR results indicated partially accelerated hydration processes compared to classical OPC hydration. One SCM sample acted as a highly reactive pozzolan, showing a similar hydration process to OPC with the strongest effect observed when superplasticizer was added. Adding biochar delayed C-S-H gel pore formation but significantly increased capillary pores and even free water, likely due to the sponge-like structure. KW - Nuclear magnetic resonance relaxometry KW - Heat flow calorimetry KW - Cement KW - Hydration KW - Clinker reduction KW - Carbon emission KW - Kinetics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630284 DO - https://doi.org/10.1617/s11527-025-02632-x SN - 1871-6873 VL - 58 IS - 137 SP - 1 EP - 23 PB - Springer Nature AN - OPUS4-63028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - In the field of additive manufacturing, the ability to uniquely identify and authenticate parts is crucial for certification, logistics, and anti-counterfeiting efforts. This study introduces a novel methodology that leverages the intrinsic microstructural features of additively manufactured components for their identification, authentication, and traceability. Unlike traditional tagging methods, such as embedding QR codes on the surface [1] or within the volume of parts, this approach requires no alteration to the printing process, as it utilizes naturally occurring microstructural characteristics. The proposed workflow [2] involves the analysis of 3D micro-computed tomography data to identify specific voids that meet predefined identification criteria. This method is demonstrated on a batch of 20 parts manufactured with identical process parameters, proving capable of achieving unambiguous identification and authentication. By establishing a tamper-proof link between the physical part and its digital counterpart, this methodology effectively bridges the physical and digital realms. This not only enhances the traceability of additively manufactured parts but also provides a robust tool for integrating digital materials, parts databases, and product passports with their physical counterparts. T2 - Artificial Intelligence in MSE CY - Bochum, Germany DA - 18.11.2025 KW - Authentication KW - Additive Manufacturing KW - Non-destructive testing PY - 2025 AN - OPUS4-65204 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zocca, Andrea A1 - Müller, Bernd R. A1 - Laquai, René A1 - Kupsch, Andreas A1 - Wieder, Frank A1 - Benemann, Sigrid A1 - Wilbig, Janka A1 - Günster, Jens A1 - Bruno, Giovanni T1 - Microstructural characterization of AP40 apatite-wollastonite glass-ceramic N2 - The microstructure of an apatite-wollastonite (code name AP40) glass-ceramic is analyzed in this study by combining 2D microscopy, phase analysis, X-ray absorption and synchrotron X-ray refraction computed tomography (XCT and SXRCT, respectively). It is shown that this combination provides a useful toolbox to characterize the global microstructure in a wide scale range, from sub-micrometer to millimeter. The material displays a complex microstructure comprising a glassy matrix with embedded fluorapatite and wollastonite small crystals. In this matrix, large (up to 200 μm) spike-shaped structures are distributed. Such microstructural features are oriented around a central sphere, thereby forming a structure resembling a sea urchin. A unique feature of SXRCT, in contrast to XCT, is that internal interfaces are visualized; this allows one to show the 3D distribution of these urchins with exceptionally good contrast. Furthermore, it is revealed that the spike-shaped structures are not single crystals, but rather composed of sub-micrometric crystals, which are identified as fluorapatite and diopside phases by SEM-EDX analysis. KW - Glass-ceramic KW - X-ray refraction KW - Computed tomography KW - Microstructure PY - 2023 DO - https://doi.org/10.1016/j.ceramint.2022.12.130 SN - 0272-8842 VL - 49 IS - 8 SP - 12672 EP - 12679 PB - Elsevier Science CY - Amsterdam AN - OPUS4-57452 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grohmann, Maria A1 - Niederleithinger, Ernst T1 - Application of Elastic Reverse Time Migration to Ultrasonic Echo Data from Concrete Structures N2 - To enhance ultrasonic imaging of concrete structures, we adapted the geophysical migration method, Reverse Time Migration (RTM), for non-destructive testing (NDT) in civil engineering. First, two 2D elastic RTM algorithms, each considering different wave types, were implemented and evaluated with synthetic ultrasonic data. The algorithm that best resolved numerical concrete structures was subsequently applied to real ultrasonic data from a concrete specimen. Compared with conventional synthetic aperture focusing technique (SAFT) imaging, elastic RTM reproduced a greater number of structural features in both the numerical model and the concrete specimen. In particular, elastic RTM reconstructed vertical interfaces as well as hidden lower edges of modeled cavities and tendon ducts. Notably, imaging the full cross-sections of tendon ducts, which enables direct diameter estimation, represents a novel achievement for ultrasonic NDT. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Turkey DA - 24.09.2025 KW - Concrete Structures KW - Ultrasonic Echo Technique KW - Ultrasonic Imaging KW - Elastic Reverse Time Migration KW - Synthetic Aperture Focusing Technique PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650350 DO - https://doi.org/10.58286/31680 SN - 1435-4934 SP - 1 EP - 3 PB - e-Journal of Nondestructive Testing CY - www.ndt.net AN - OPUS4-65035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Skalierung von Sprengversuchen N2 - Eine Machbarkeitsstudie zur ressourceneffizienten sicherheitstechnischen Bewertung. T2 - 25. Internationalen Symposium des Bundeskriminalamtes für Sprengstoffermittelnde und Entschärfende unkonventioneller Spreng- und Brandvorrichtungen CY - Magdeburg, Germany DA - 01.12.2025 KW - Sicherheitstechnische Bewertung KW - Sprengversuche KW - Skalierung KW - Numerische Simulationen PY - 2025 AN - OPUS4-65019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Breese, Philipp Peter T1 - Additive Manufacturing with In-situ Measurement and Closed-loop Control for the Powder Flow in Laser Metal Deposition N2 - The powder mass flow rate is one of the three main factors directly influencing geometry and quality in the Additive Manufacturing (AM; also 3D printing) process of Laser Metal Deposition (LMD), also known as Directed Energy Deposition (DED-LB/M). However, the pneumatic transport of the metal powder lacks stability, repeatability, and traceability. There is currently no reliable in-situ measurement of the mass flow rate available in industry. As a result, time-consuming powder flow measurements before the manufacturing are typical while no recording or feedback takes place during the manufacturing. Based on this problem statement, this thesis introduces a holistic approach for in-situ measurement and closed-loop control of pneumatic powder flows. For the in-situ measurement, a widely available nonintrusive optoelectronic sensor was used. Found mathematical dependencies reliably convert the sensor output into a powder mass flow rate dependent on powder parameters and feeding conditions. Therefore, the model is usable with various powder types while achieving a Mean Relative Error (MRE) of less than 4% at 125 Hz. Similarly, a model was introduced for the powder velocity using a second sensor further downstream. This provided insight into the powder’s movement while the model achieved an MRE of less than 3%. As a second main research endeavor, the sensor output was used to implement and investigate a closed-loop powder flow control on a vibration feeder. PID controller gains were calculated empirically at set operating points for the nonlinear system. Again, a usage with various metal powders is possible as the influences of powder parameters and feeding conditions were investigated and incorporated into the model. In addition, the dependence on the previous powder flow (memory effect) was factored in as well. With this, faster recovery from blockages and a reduction in standard deviation during steady state feeding by more than 20% were demonstrated. Complementary numerical CFD simulations investigated the effect of the carrier gas flow rates on powder flow homogeneity and powder particle size separations. A second modeling approach demonstrated the use of machine learning with the optoelectronic sensor output. A 1D convolutional neural network (CNN) was shown to be able to predict the powder flow with a Weighted Absolute Percentage Error (WAPE) of less than 4% compared to the actual flow. With this, the model’s capability to detect slightly elevated moisture (at <0.4wt%) in the powder as well as differences in particle size distribution was proven on in-situ data from powder feeding. Finally, the methods were validated on the LMD process by additively manufacturing test components. The active closed-loop powder flow control shows a significant improvement in repeatability for LMD. The in-situ measurement allows a monitoring of the powder mass flow rate with the recorded data throughout the entire AM process. In addition, Scanning Electron Microscopy (SEM) images showed potential benefits at the microscopic level like reduced defects. With this, the whole chain for a powder flow improvement method was investigated, implemented, and validated in the context of Laser Metal Deposition. Furthermore, a high potential for retrofitting is given while at low cost. This lays the foundation for a more traceable and digital AM process in industry leading to repeatable and safe products. KW - Pneumatic powder flow KW - Direct Energy Deposition KW - DED-LB/M KW - 3D printing KW - In-situ monitoring PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650261 DO - https://doi.org/10.14279/depositonce-23032 SP - 1 EP - 198 PB - TU Berlin CY - Berlin AN - OPUS4-65026 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Völker, Christoph T1 - WEBSLAMD N2 - The objective of SLAMD is to accelerate materials research in the wet lab through AI. Currently, the focus is on sustainable concrete and binder formulations, but it can be extended to other material classes in the future. 1. Summary Leverage the Digital Lab and AI optimization to discover exciting new materials Represent resources and processes and their socio-economic impact. Calculate complex compositions and enrich them with detailed material knowledge. Integrate laboratory data and apply it to novel formulations. Tailor materials to the purpose to achieve the best solution. Workflow Digital Lab Specify resources: From base materials to manufacturing processes – "Base" enables a detailed and consistent description of existing resources Combine resources: The combination of base materials and processes offers an almost infinite optimization potential. "Blend" makes it easier to design complex configurations. Digital Formulations: With "Formulations" you can effortlessly convert your resources into the entire spectrum of possible concrete formulations. This automatically generates a detailed set of data for AI optimization. AI-Optimization Materials Discovery: Integrate data from the "Digital Lab" or upload your own material data. Enrich the data with lab results and adopt the knowledge to new recipes via artificial intelligence. Leverage socio-economic metrics to identify recipes tailored to your requirements. KW - Materials informatics KW - Scientific software KW - Sequential learning PY - 2022 UR - https://github.com/BAMresearch/WEBSLAMD DO - https://doi.org/10.26272/opus4-56640 PB - GitHub CY - San Francisco, CA, USA AN - OPUS4-56640 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moufid, M. A1 - Tiebe, Carlo A1 - El Bari, N. A1 - Bartholmai, Matthias A1 - Bouchikhi, B. T1 - Advance in electronic nose technology developed for the detection and discrimination of ethanol, ammonia, and hydrogen sulfide gases N2 - This work focuses on the design and fabrication of low-cost and fast-response of an electronic nose (E-nose) based on semiconductor gas sensors, for discriminating some synthetic gases such as ammonia (NH3), ethanol (C2H5OH), and hydrogen sulfide (H2S). Additionally, the capability of separating different concentration levels of each considered gases was checked. Dataset treatment of E-nose by using Principal Component Analysis (PCA) showed a good discrimination of the different synthetic gases. Furthermore, perfect classification was reached of different concentration levels of the analysed gases by using Discriminant Function Analysis (DFA). In the light of these results, it could be stated that the developed E-nose system constitutes an inexpensive, rapid, simple to use, and efficient tool for synthetic gases detection. T2 - IEEE International Symposium on Olfaction and Electronic Nose (ISOEN) CY - Aveiro, Portugal DA - 29.05.2022 KW - Electronic nose KW - Metal oxide semiconductor KW - Chemometric techniques KW - Environmental analysis PY - 2022 SN - 978-1-6654-5860-3 DO - https://doi.org/10.1109/ISOEN54820.2022.9789636 SP - 1 EP - 3 AN - OPUS4-56574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Baensch, Franziska A1 - Strurm, Patrick A1 - Tiebe, Carlo A1 - Pötschke, Samuel A1 - Lay, Vera ED - Hall, H. T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Österreich DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 SN - 978-3-9504997-0-4 SP - 116 EP - 117 AN - OPUS4-53397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 AN - OPUS4-53398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana A1 - Liebner, Christian A1 - Tiebe, Carlo T1 - Hydrogen safety- Dealing with Closed Spaces N2 - Hydrogen is under discussion as a potentially clean energy source, but its safe usage and handling in enclosed environments remains a critical challenge due to the properties of hydrogen. This work focuses on detecting and monitoring hydrogen concentration in closed spaces to improve safety by developing a sensor network-based leak detection system to prevent of the accumulation of hazardous mixtures. Furthermore, the study details the implementation of a hydrogen sensor network within a container, analysing sensor placement, data collection, and safety improvements. The findings contribute to better risk assessment and enhanced safety protocols in hydrogen storage and usage facilities. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640630 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.2 SP - 167 EP - 168 PB - AMA Verband für Sensorik und Messtechnik e.V. CY - Berlin AN - OPUS4-64063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Iskhakov, Tagir A1 - Breese, Philipp A1 - Altenburg, Simon A1 - Hilgenberg, Kai T1 - Numerical and experimental analysis of temperature compensation for eddy current testing during laser powder bed fusion N2 - The quality of parts produced via laser powder bed fusion (PBF-LB/M) can be affected by microstructural defects inherent to the process. In-situ monitoring technologies are crucial for ensuring consistent component quality. Eddy current testing (ECT) offers a viable method for real time monitoring during the PBF-LB/M build cycle. However, complex temperature fields arising during manufacturing significantly impact electrical conductivity, posing a challenge for ECT accuracy. Thus, precise temperature distribution prediction is essential for reliable flaw detection. This study develops a Finite Element (FE) model to predict the temperature field in multi-part build cycles. Scan vectors are grouped into clusters based on their timestamps, enabling the homogenization of thermal loads from multiple scan vectors. This approach allows for optimizing the trade-off between modeling accuracy and computational efficiency in a multi-part build. The study assesses the prediction accuracy required for ECT and investigates the appropriate level of homogenization needed to achieve it. Model predictions are validated through comparisons with thermography images and thermocouple measurements conducted during the manufacturing of 316L steel components. KW - PBF-LB/M KW - FEM KW - Heat accumulation KW - Eddy current testing KW - 316L PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650165 DO - https://doi.org/10.1007/s40964-025-01429-2 SP - 1 EP - 20 PB - Springer Nature AN - OPUS4-65016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. In the future, lower construction costs are expected with increased construction speeds and decreasing required materials and workers. However, architects and civil engineers rely on a certain quality of execution to fulfil construction standards. Although several techniques and approaches demonstrate the advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process commonly used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a test sample cannot be taken as a representative sample for the whole structure. Although mortar properties vary only locally, a defect in one layer during printing could affect the entire integrity of the whole structure . Therefore, real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive manufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of a mortar during the printing process. The following study investigates an approach for calculating yield stress and plastic viscosity based on experimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bingham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipes with integrated pressure sensors at different positions is utilized. Monitoring the printing process with different sensors is crucial for the quality control of an ongoing process. T2 - Non-Tradijtional Cement and Concrete CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive Manufacturing KW - Rheology KW - Bingham Fluid PY - 2023 AN - OPUS4-58144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Strangfeld, Christoph T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi-sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Freecontouring in civil engineering, which allows for entirely new designs, is a significant advantage. Inthe future, lower construction costs are expected with increased construction speeds and decreasingrequired materials and workers. However, architects and civil engineers rely on a certain quality ofexecution to fulfil construction standards. Although several techniques and approaches demonstratethe advantages, quality control during printing is highly challenging and rarely applied. Due to thecontinuous mixing process commonly used in 3D concrete printing, it is impossible to exclude varia-tions in the dry mixture or water content, and a test sample cannot be taken as a representative samplefor the whole structure. Although mortar properties vary only locally, a defect in one layer duringprinting could affect the entire integrity of the whole structure . Therefore, real-time process monitor-ing is required to record and document the printing process.At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive man-ufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of amortar during the printing process.The following study investigates an approach for calculating yield stress and plastic viscosity based onexperimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bing-ham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipeswith integrated pressure sensors at different positions is utilized.Monitoring the printing process with different sensors is crucial for the quality control of an ongoingprocess. T2 - Non-Traditional Cement and Concrete 2023 Conference CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive manufacturing KW - Rheology KW - Bingham fluid KW - Concrete printing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598179 DO - https://doi.org/10.4028/p-EV4gPv SN - 1662-0356 VL - 145 SP - 131 EP - 139 PB - Trans Tech Publications CY - Baech AN - OPUS4-59817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Baensch, Franziska A1 - Baer, Wolfram A1 - Wossidlo, Peter A1 - Habib, Abdel Karim T1 - Damage evolution detection in a pipeline segment under bending by means of acoustic emission N2 - A steel pipeline segment of 2.5 m length was subjected to quasi-static four-point bending load in three steps for studying the initial cracking and damage accumulation based on the Acoustic Emission (AE) technique and by the direct current potential drop (DCPD) technique. For the latter, a new post-test analysis method was established. AE is found more sensitive to crack initiation than DCPD. Formation of mesoscopic and macroscopic cracks as well as their closure and the resulting friction generate weighted peak frequencies below 400 kHz, whereas microscopic cracking produces AE with broad band spectra identifiable by weighted peak frequencies above 400 kHz. Critical states alike the maximum load level and the leak opening were accompanied by peak amplitudes above 85 dBAE. This rather fundamental study provides a data base for possibly developing advanced strategies of detection and alarm systems based on acoustic monitoring of pipelines, or at least, steel structures. KW - Crack KW - Accoustic emission KW - Frequency domain KW - Potential drop technique KW - Fracture PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565171 DO - https://doi.org/10.1016/j.ijpvp.2022.104863 SN - 0308-0161 VL - 201 IS - 104863 SP - 1 EP - 9 PB - Elsevier Science CY - Amsterdam AN - OPUS4-56517 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sobczak, M. A1 - Lecompagnon, Julien A1 - Hirsch, Philipp Daniel A1 - Pieczonka, Ł. A1 - Ziegler, Mathias T1 - Impact damage characterization on CFRP parts using laser line scanning active thermography N2 - This study presents a dual-path data processing framework for the detection and characterization of barely visible impact damage (BVID) in carbon-fiber-reinforced polymer (CFRP) structures using laser line thermography (LLT). A robotic LLT system was used to scan impacted CFRP specimens, and the resulting thermal sequences were analyzed using two complementary methods: full thermogram reconstruction followed by Pulse Phase Thermography (PPT) to detect subsurface delaminations, and Time-Summed Gradient Filtering (TSGF) to enhance surface-breaking cracks. Both processing paths produced interpretable results that were fused into a unified combined image and overlay mask, enabling simultaneous visualization of different defect types from a single scan. Quantitative analysis was performed on the binary masks to extract defect dimensions and Signal-to-noise ratio (SNR) values. The results demonstrated that delaminations and multiple cracks could be accurately detected and spatially distinguished, with good agreement to reference methods such as flash thermography and vibrothermography. This work highlights the potential of LLT as a versatile and scalable inspection technique, where multimodal defect detection and segmentation can be achieved through targeted processing and data fusion strategies. KW - Active thermography KW - CFRP KW - Laser line scanning KW - Delamination KW - Cracks KW - BVID KW - NDT PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654097 DO - https://doi.org/10.1016/j.compositesb.2026.113425 SN - 1359-8368 VL - 313 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-65409 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gottlieb, Cassian A1 - Gojani, Ardian A1 - Völker, Tobias A1 - Günther, Tobias A1 - Gornushkin, Igor B. A1 - Wilsch, Gerd A1 - Günster, Jens T1 - Investigation of grain sizes in cement-based materials and their influence on laser-induced plasmas by shadowgraphy and plasma imaging N2 - The effect of particle grain sizes in different cement-based mixtures on the laser-induced plasma evolution is studied using two experimental methods: (i) temporal and spatial evolution of the laser-induced shock wave is investigated using shadowgraphy and two-dimensional plasma imaging, and (ii) temporal and spatial distribution of elements in the plasma is investigated using two-dimensional spectral imaging. This study is motivated by the interest in applying laser-induced breakdown spectroscopy (LIBS) for chemical analysis of concrete, and subsequently obtain information related to damage assessment of structures like bridges and parking decks. The distribution of grain sizes is of major interest in civil engineering as for making concrete different aggregate grain sizes defined by a sieving curve (64mm to 0.125 mm) are needed. Aggregates up to a size of 180 μm can be excluded from the data set, therefore only the amount of small aggregates with a grain size below 180 μm must be considered with LIBS. All components of the concrete with a grain size smaller than 0.125mm are related to the flour grain content. Tested samples consisted of dry and hardened cement paste (water-cement ratio w/z=0.5), which served as a reference. Aggregate mixtures were made by adding flour grains (size 40 μm) and silica fume (size 0.1 μm) in different ratios to cement: 10%, 30%, 50% and 60%, all combined to the remaining percentage of dry or hydrated cement. The visualization results show that a dependance in the evolution of the plasma as a function of sample grain size can be detected only in the initial stages of the plasma formation, that is, at the initial 3 μs of the plasma life. Spectral information reveals the elemental distribution of the silicon and calcium in plasma, in both neutral and ionized form. Here also, a significant effect is observed in the first 1 μs of the plasma lifetime. KW - LIBS KW - Cement-based materials KW - Particle size KW - Shadowgraphy KW - Plasma imaging PY - 2020 DO - https://doi.org/10.1016/j.sab.2020.105772 VL - 165 SP - 105772 PB - Elsevier B.V. AN - OPUS4-50319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Shifting Paradigms: User-Centred Design for Successful Implementation of AI-Driven and Assistive Technologies in Non-Destructive Testing N2 - The successful implementation of AI-driven and assistive technologies in Non-Destructive Testing (NDT) requires a fundamental shift from a technology-driven approach to a user-centred paradigm. This presentation will explore the key challenges associated with the development and implementation of these technologies, including issues of acceptance, trust, skill degradation, and the complexities of working with highly automated systems. User-centred design is critical to the effective integration of advanced technologies in NDT. However, merely involving users in the design process is not sufficient to address all challenges. The addition of new technologies may initially increase the burden on personnel rather than improve reliability. Therefore, a new paradigm for the training and qualification of NDT personnel is essential to effectively benefit from human-AI interaction. This presentation will argue that only after this paradigm shift and the provision of appropriate training can the full benefits of AI-driven technologies be realised. The aim is to highlight the need for this change and provide insights into how it can be achieved. T2 - 62nd Annual British Conference on NDT (NDT 2025) CY - Edinburgh, United Kingdom DA - 09.09.2025 KW - NDT KW - Artificial intelligence KW - Human Factors KW - Human-Machine Interaction KW - User-centred design KW - Acceptance PY - 2025 AN - OPUS4-64574 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - NDE 4.0: Redefining Traditional Inspector Roles N2 - The successful shift to NDE 4.0 will not only require developing and embracing new technologies associated with the fourth industrial revolution or becoming an integral part of the overall Industry 4.0, but also developing and adopting new ways of working. It is undoubtful that people will remain in charge of the inspections. However, it is arguable if the current “procedure-following” “level I-III” paradigm can withstand the changes that come along NDE 4.0. With the increased autonomy and interconnectedness expected with NDT 4.0, the majority of traditional NDE tasks will no longer be needed. Instead, different skills, such as that of programming and adapting systems, as well as problem solving, will become vital for the inspections. Therefore, we suggest that a new paradigm is needed—one in which inspector roles and, thus, also the requirements will have to be reinvented. We expect the inspectors to be relieved from the tedious and error prone aspects of the current system and to take responsibility for increasingly complex automated systems and work in closer collaboration with other experts. Thus, we propose that the traditional inspector roles will be transformed into that of the system developer, caretaker and problem solver, each requiring a specific set of skills and assuming different responsibilities. In this talk, we will present the new roles and discuss the challenges that may arise with them. T2 - NDE for industry – annual workshop CY - Online meeting DA - 29.06.2021 KW - Non-Destructive Evaluation KW - NDE 4.0 KW - Human-Machine Interaction KW - Industry 4.0 KW - Inspection Personnel KW - Human-Centered Approach KW - Human Factors KW - Acceptance PY - 2021 AN - OPUS4-53548 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Hau, Julia A1 - Niederleithinger, Ernst A1 - Malm, F. T1 - Structural Monitoring in an Urban Underground Metro Station Using Cod N2 - Active ultrasonic monitoring with coda wave interferometry has demonstrated its potential for structural Health monitoring in concrete structures. This study investigates its application using ultrasonic transducers embedded in the ceiling of a subway station in Munich, Germany. We evaluate the impact of environmental conditions, specifically electromagnetic interference and temperature, on data quality, as well as the influence of regular loading from passing trams. Results indicate that electromagnetic interference significantly affects measurements, while temperature effects remain minimal due to the station’s stable thermal environment. Long-term measurements and a controlled load test show that both dynamic and static loading from trams induce ultrasonic velocity changes of only 0.01%–0.06%. Although the experiment demonstrates the capacity to detect structural responses and supports the feasibility of long-term monitoring, improved electromagnetic shielding and Hardware reliability are required for successful future applications. T2 - NDT-CE 2025 CY - Izmir, Turkey DA - 24.09.2025 KW - Coda Wave Interferometry (CWI) KW - Structural health monitoring (SHM) KW - Concrete KW - Ultrasonic testing KW - Urban infrastructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654619 DO - https://doi.org/10.58286/31706 SN - 1435-4934 SP - 1 EP - 10 PB - e-Journal of Nondestructive Testing (eJNDT) AN - OPUS4-65461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Menschen in ZfP: Wie gut verstehen wir die menschliche Faktoren? N2 - Menschliche Faktoren spielen eine zentrale Rolle für die Zuverlässigkeit, Sicherheit und Leistungsfähigkeit zerstörungsfreier Prüfsysteme (ZfP), werden jedoch in technischen Bewertungen häufig nur unzureichend berücksichtigt. Der Beitrag untersucht den Einfluss individueller, organisatorischer und technologischer Faktoren auf die menschliche Leistung in manuellen und mechanisierten ZfP-Verfahren. Auf Basis empirischer Untersuchungen und systemorientierter Analysen werden typische Risiken wie Arbeitsbelastung, Automatisierungsbias, unzureichendes Interaktionsdesign und organisatorische Rahmenbedingungen aufgezeigt. Die Ergebnisse verdeutlichen, dass der Einsatz automatisierter und KI-gestützter Technologien menschliche Risiken nicht per se reduziert, sondern teilweise neue, weniger sichtbare Risiken erzeugt. Der Beitrag plädiert daher für einen ganzheitlichen, menschzentrierten Ansatz, der Human Factors systematisch in Entwicklung, Einführung und Bewertung von ZfP-Systemen integriert, um die Gesamtzuverlässigkeit nachhaltig zu verbessern. T2 - Hamburger NDT Tage 2016 CY - Hamburg, Germany DA - 16.11.2016 KW - Human Factors KW - Menschliche Faktoren KW - NDT Reliability PY - 2016 AN - OPUS4-65459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bertovic, Marija T1 - Automation in non-destructive testing: new risks and risk sources N2 - Over the past couple of decades Non-Destructive Testing (NDT) has seen a significant increase in the use of automation. In addition to increased reliability, objectivity, consistency, repeatability, productivity, and so on, automating parts of the process is expected to decrease the potential for human error. However, the literature on human-automation interaction suggests that automation is not only associated with benefits, but also with new risks and risk sources. First, this paper will present the methodology used to identify—for the first time—possible risks associated with mechanised data acquisition and corresponding data evaluation. Moreover, it will highlight possible risks, their causes, consequences, and ways of preventing them. Second, those preventive measures will be further analysed by examining new risks that can arise from their implementation, i.e. potential for failure that can arise from (a) working with automated defect-detection and sizing aids, (b) implementing human redundancy, and (c) improvement of the inspection procedures without due consideration of the procedure users. And third, some optimisations strategies will be provided. The purpose of this work is to show that mechanised testing is associated with potential for failure and that the sources of those risks go beyond single inspectors and need to be looked at in the interaction of people with other systems, i.e. the technology, the team and, most importantly, the organisation. T2 - 55th annual Conference of the British Institute for Non-Destructive Testing CY - Nottingham, United Kingdom of Great Britain and Northern Ireland DA - 12.09.2016 KW - Human Factors KW - Automation KW - NDT Reliability PY - 2016 AN - OPUS4-65458 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Structural Monitoring in an Urban Underground Metro Station Using Coda Wave Interferometry N2 - Active ultrasonic monitoring with coda wave interferometry has demonstrated its potential for structural health monitoring in concrete structures. This study investigates its application using ultrasonic transducers embedded in the ceiling of a subway station in Munich, Germany. We evaluate the impact of environmental conditions, specifically electromagnetic interference and temperature, on data quality, as well as the influence of regular loading from passing trams. Results indicate that electromagnetic interference significantly affects measurements, while temperature effects remain minimal due to the station’s stable thermal environment. Long-term measurements and a controlled load test show that both dynamic and static loading from trams induce ultrasonic velocity changes of only 0.01%–0.06%. Although the experiment demonstrates the capacity to detect structural responses and supports the feasibility of long-term monitoring, T2 - NDT-CE 2025 CY - Izmir, Türkiye DA - 24.09.2025 KW - Coda Wave Interferometry (CWI), KW - Coda Wave Monitoring KW - Concrete KW - Ultrasonic testing KW - Urban infrastructure PY - 2025 AN - OPUS4-65462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Epple, Niklas T1 - Monitoring of Concrete Infrastructure with Active Ultrasound Coda Wave Interferometry N2 - Coda Wave Interferometry has been used in Geophysics to detect weak changes in scattering media. Past research in Structural Health Monitoring has shown that this methodology can be applied to concrete structures to detect material changes by calculation of relative velocity changes. Successive measurements with embedded ultrasonic transducers provide a repeatable signal for reliable long-term monitoring of concrete. To research the application in real-world structures, we have embedded ultrasonic transducers in a bridge in Ulm and a Metro station in Munich, Germany. This study gives an overview of the monitoring of these two structures. The results show the potential and challenges of the method. Data evaluation can be largely automated to gain insights into material changes and other influences on the structure, such as traffic-induced load and temperature variations. The experiments demonstrate the ease of installation, longevity of the sensor installation, and sensitivity of the measurement technique, but highlight problems with the application, especially if electromagnetic noise affects data quality. As no confirmed substantial damage was recorded during the monitoring period on both structures, we evaluate load tests to investigate the effect of static load on the structures and the coda monitoring results. The experiments show that the influence of load can be detected, even if the temperature influence is not removed from the data. This indicates that online damage detection with coda monitoring is possible, but further research on damage detection in real-world structures has to be conducted to confirm laboratory findings. T2 - 13th International Conference on Structural Health Monitoring of Intelligent Infrastructure CY - Graz, Austria DA - 01.09.2025 KW - Active Ultrasound Measurements KW - Coda Wave Monitoring, KW - Embedded Transducers PY - 2025 AN - OPUS4-65460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Völker, Tobias A1 - Blaschke, Jil A1 - Lierenfeld, Matthias A1 - Wilsch, Gerd A1 - Dalichow, Dirk A1 - Truffer, Philipp A1 - Kruschwitz, Sabine T1 - Aktuelle Anwendungsbeispiele der laserinduzierten Plasmaspektroskopie in der Bauwerksdiagnostik N2 - Die Zustandsbewertung und Instandhaltung von Betonbauwerken erfordert zuverlässige und effiziente Analysemethoden, um komplexe Schadensmechanismen frühzeitig erkennen und fundiert bewerten zu können. Klassische chemisch-analytische Verfahren in der Betonanalytik liefern zwar präzise Ergebnisse bezogen auf die Probenmasse, sind jedoch mit erheblichem Laboraufwand verbunden, in ihrer räumlichen Auflösung durch die Probenahme begrenzt und hinsichtlich der Ergebnisinterpretation mit Unsicherheiten behaftet. Die laserinduzierte Plasmaspektroskopie (LIBS) bietet hier ein hohes Potenzial als schnelle, bildgebende und weitgehend zerstörungsarme Alternative. In den vergangenen Jahren hat sich das Verfahren zunehmend in der Bauwerksdiagnostik etabliert und wird heute für ein breites Spektrum an Anwendungen eingesetzt. Der vorliegende Beitrag gibt einen Überblick über den aktuellen Stand der LIBS-Anwendungen und zeigt anhand ausgewählter Praxisbeispiele die Leistungsfähigkeit, den Mehrwert, die Grenzen und die zukünftigen Entwicklungsperspektiven des Verfahrens auf. KW - LIBS KW - Spektroskopie KW - Chemische Analyse KW - Infrastruktur KW - Bauwerksdiagnostik PY - 2026 DO - https://doi.org/10.1002/best.70078 SN - 1437-1006 SP - 1 EP - 13 AN - OPUS4-65445 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lorenzoni, Renata T1 - Effects of polysaccharide rheology modifying admixtures on early hydration of Portland cement and LC3 N2 - The construction sector accounts for 40% of global carbon emissions, and its impact is set to rise as growing populations drive increased construction activity, particularly in the Global South. In Africa, where cement is expensive and urban growth is rapid, innovative, locally tailored solutions are urgently needed. To address this environmental challenge, a common approach is to use limestone-calcined clay cement (LC3), which allows for approximately 50% clinker reduction with equivalent performance to OPC. However, LC3 often presents challenges in terms of fresh concrete properties due to its influence on rheological properties. This paper proposes the use of gum Arabic (GA), a polysaccharide biomass abundant in Africa, as a rheology modifying admixture. These local admixtures would provide access to chemical admixtures for a wider range of concrete users, including the informal sector, and create local value chains while minimising dependence on global supply streams. Rheometer, 1H nuclear magnetic resonance (1H NMR) and heat flow calorimetry (HFC) techniques were used to understand the influence of GA on both OPC and LC3 systems by monitoring their early hydration. Rheological results reveal that GA affects the fresh paste rheology of OPC and LC3 systems differently, requiring different dosages to achieve optimal performance. Heat flow and NMR analyses further confirm that GA retards the hydration reactions in both systems. T2 - Sustainable Construction in Africa 2025 CY - Nairobi, Kenya DA - 20.05.2025 KW - Polysaccharide-based admixture KW - Early hydration KW - LC3 KW - OPC PY - 2025 AN - OPUS4-63814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Accelerating Sustainable Material Development with SLAMD: Case Studies Using Recycled and Bio-Based Materials N2 - As part of the EU Reincarnate project, BAM has developed an AI-based tool that signifi-cantly accelerates the development of materials in an iterative process of laboratory work, experimental validation, and data-driven optimization. This approach has already been suc-cessfully tested and validated. In Reincarnate SLAMD is currently being applied in demon-stration projects together with two industrial partners – a recycling company specializing in construction and demolition waste and a leading supplier of cement-based building materi-als. The recycling company aims to process recycled concrete fines and glass waste into composite cements with improved performance characteristics. The building materials' manufacturer, on the other hand, aims to reuse processed concrete waste primarily as aggre-gate and to develop suitable materials for five different exposure classes. The integration of SLAMD is envisioned to enable the rapid identification of optimal material compositions that consider the performance and ecological and economic aspects. In addition, we currently further develop in the Circular B-I/O project, a joint effort with African partners to develop alternative, more biobased building materials. The goal is to integrate agricultural residues – such as corn cobs, rice hulls, and sugarcane bagasse – into large-scale, robust supply chains for the construction industry. AI-driven decision-making will be used to create a sustainable framework to transform these seasonally variable raw materials into reliable, high-performance concrete components. Building stable ecosystems and supply chains is crucial to ensure the continuous availability of sustainable materials for a resilient and circular construction industry. T2 - 2nd Net-zero-future Conference CY - Cape Town, South Africa DA - 05.11.2025 KW - Data-driven Design KW - Sustainable Materials KW - Recycling PY - 2025 AN - OPUS4-64952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Nazari, Narges T1 - Mikrohohlkathoden als Ultraschallquellen für zerstörungsfreie Prüfung N2 - Das Ziel dieser Arbeit ist es, das akustische Potenzial von Mikrohohlkathoden als Ultraschallquelle in der zerstörungsfreie Prüfung zu beleuchten. Im Mittelpunkt stehen Schalldruck, Richtverlauf und spektrale Anteile im Ultraschallbereich sowie der Einfluss der elektrischen Anregung. Es geht um eine praxisnahe Einordnung: Welche Stärken bringen MHCs als Sender mit, wo liegen die Grenzen. Die Ergebnisse sollen eine Grundlage schaffen, um MHCDs als neue Klasse kompakter Luft-Ultraschallquellen weiterzuentwickeln und gezielt in Prüfaufgaben einzusetzen. KW - Luftgekoppelter Ultraschall KW - Mikrohohlkathoden KW - Plasmaakustik PY - 2025 SP - 1 EP - 57 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-65479 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Selch, M. A1 - Heckel, Thomas A1 - Casperson, Ralf ED - Dernbach, S. ED - Härdi, R. ED - Knape, S. ED - Nießen, N. ED - Salander, C. ED - Schmitz, M. ED - Stark, S. ED - Rüger, B. ED - Sauter-Servaes, T. T1 - Neue Lösungen für die Schienenprüfung N2 - Zur Gewährleistung eines sicheren Betriebs werden die Schienen im deutschen Eisenbahnnetz regelmäßig auf Defekte geprüft. Die aufgenommenen Prüfdaten werden derzeit überwiegend manuell gesichtet und bewertet. Die Schienenprüfung steht dabei vor der Herausforderung einer angespannten Personalsituation. Für die Auswertung der großen Menge an Daten muss daher nach effizienteren Lösungen gesucht werden. KW - Schienenprüfung KW - ZfP KW - Wirbelstromprüfung KW - Ultraschallprüfung PY - 2026 UR - www.eurailpress.de/etr DO - https://doi.org/10.61067/260133 SN - 0013-2845 VL - 75 IS - Januar + Februar SP - 43 EP - 48 PB - DVV Media Group GmbH CY - Hamburg AN - OPUS4-65483 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy T1 - Towards Sustainable Cement Compositions: Exploring the Effects of Clinker Substitutes with NMR and Induced Polarization N2 - The reduction of clinker content in cement is a key strategy to lower the CO₂ footprint of the cement industry. In the recently approved composite cements of class CEM II, a significant portion of the clinker (up to 50%) can already be replaced. A promising option in this context is the so-called LC³ (Limestone Calcined Clay Cement), which offers exciting alternatives especially for countries with large clay deposits. To ensure the performance and durability of such binders, understanding hydration processes and the role of the used supplementary cementitious materials (SCMs) is crucial. The authors present findings from two independent studies: a master thesis and a round-robin experiment conducted within a RILEM Technical Committee. Both studies investigate cementitious materials incorporating SCMs using advanced characterization techniques. The master thesis focuses on early hydration processes during the first 100 hours using Nuclear Magnetic Resonance relaxometry (NMR), providing detailed insights into microstructural development, hydrogen bonding, and water mobility. In contrast, the round-robin experiment explores hydration and durability over a longer timeframe of 3 to 91 days using induced polarization (IP) to study bulk conductivity and its changes with age. For all investigated mixtures—including pure Ordinary Portland (CEMI), Portland Limestone Cement (CEM II) including blends with calcined clay and fly ash—heat flow calorimetry serves as a reference method to monitor hydration progress during the early stages. This approach allows a comprehensive understanding of the effects of SCMs on hydration, combining short-term and long-term perspectives while leveraging complementary techniques. Preliminary results demonstrate a significant increase in NMR T₂ relaxation times with the addition of fly ash, accompanied by a strong reduction in the free water component. Concurrently, early IP measurements reveal a steady increase in impedance with sample age, particularly pronounced in mixtures containing calcined clay. These findings underline the potential of NMR and IP to evaluate hydration and durability-related properties in cementitious systems with reduced clinker content. T2 - 85. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Bochum, Germany DA - 24.02.2025 KW - Nuclear magnetic resonance KW - Induced polarization KW - Supplementary cementitious materials PY - 2025 AN - OPUS4-62989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo T1 - An NMR tomograph for building materials - applications , experimental studies and limitations N2 - Introduction of the NMR Tomograph of Department 8.0 at BAM, the applications, technical limitations, and uses in laboratory studies. T2 - International Conference on Electromagnetic Wave Interaction with Water and Moist Substances (ISEMA) 2021 CY - Kiel, Germany DA - 26.07.2021 KW - NMR relaxometry KW - NMR imaging KW - Sensitivity KW - Building materials PY - 2021 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. AN - OPUS4-53043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Das, A. A1 - Ott, C. A1 - Pechimuthu, Dinesh A1 - Moosavi, Robabeh A1 - Stoica, M. A1 - Derlet, P. M. A1 - Maaß, Robert T1 - Shear-band cavitation determines the shape of the stress-strain curve of metallic glasses N2 - Metallic glasses are known to have a remarkably robust yield strength, admitting Weibull moduli as high as for crystalline engineering alloys. However, their postyielding behavior is strongly varying, with large scatter in both flow stress levels and strains at failure. Using x-ray tomography, we reveal how a strain-dependent internal evolution of shear-band cavities underlies this unpredictable postyielding response.We demonstrate how macroscopic strain softening coincides with the first detection of internal shear-band cavitation. Cavity growth during plastic flow is found to follow a power law, which yields a fractal dimension and a roughness exponent in excellent agreement with self-similar surface properties obtained after fracture. These findings demonstrate how internal microcracking coexists with shear-band plasticity along the plastic part of a stress-strain curve, rationalizing the large variability of plastic flow behavior seen for metallic glasses. KW - Shear-band cavitation KW - Metallic glasses PY - 2023 DO - https://doi.org/10.1103/PhysRevMaterials.7.023602 SN - 2475-9953 VL - 7 IS - 2 SP - 1 EP - 11 PB - American Physical Society AN - OPUS4-57042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, Renata A1 - Mezhov, Alexander A1 - Fritsch, Tobias A1 - Schmidt, Wolfram A1 - Kruschwitz, Sabine T1 - Effect of Biochar on the Microstructure and Mechanical Response of Cement Paste N2 - The use of biochar as a supplementary cementitious material is proposed to reduce the global greenhouse gas emissions. Since biochar is non-reactive, has a low density and complex porosity, its incorporation into cementitious materials results in microstructural changes and consequently affects the mechanical response. This work advances the mechanical response understanding of Portland cement composites with 0, 5, and 25 volume percent (vol%) of cement replaced with biochar by using in-situ computed tomography, correlating with the microstructural changes analyzed by HFC, gas sorption, MIP, gas sorption, and NMR. The results highlight the influence of the mesoscale structure on mechanical responses and relate the lack of loss of mechanical strength at 5 vol% replacement to the compensation of decreasing larger pores with biochar addition. At 25 vol% replacement, the amount of weakened zones in the paste due to biochar overcompensates the positive effect of the reduction in larger pores, resulting in a loss of mechanical properties. Hence, small amounts of biochar can enhance the microstructure, but the reduction of the carbon footprint is limited. T2 - 24th International Conference on Composite Materials (ICCM24) CY - Baltimore, Maryland, USA DA - 04.08.2024 KW - Supplementary cementitious materials KW - Biochar KW - Microstructure KW - In-situ computed tomography KW - Mechanical proprieties. PY - 2024 DO - https://doi.org/10.14359/51742027 VL - 362 SP - 1020 EP - 1032 PB - International Concrete Abstracts Portal AN - OPUS4-62115 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, Renata A1 - Cunningham, Patrick A1 - Fritsch, Tobias A1 - Schmidt, Wolfram A1 - Kruschwitz, Sabine A1 - Bruno, Giovanni T1 - Microstructure analysis of cement‑biochar composites N2 - The use of biochar as a concrete constituent has been proposed to reduce the massive carbon footprint of concrete. Due to the low density and complex porosity of biochar, microstructural analysis of Portland cement-biochar composites is challenging. This causes challenges to the improvement of the micro-scale understanding of biochar composite behavior. This work advances the microstructural understanding of Portland cement composites with 0, 5, and 25 volume percent (vol%) of cement replaced with wood biochar by applying common characterization techniques of mercury intrusion porosimetry (MIP), gas sorption, scanning electron microscopy, and isothermal heat flow calorimetry (HFC) in conjunction with 1H nuclear magnetic resonance (NMR) and micro-X-ray computed tomography (XCT) analysis techniques. The combination of these techniques allows a multi-scale investigation of the effect of biochar on the microstructure of cement paste. NMR and XCT techniques allow the observation and quantification of the pore space. HFC and MIP confirmed that biochar absorbs moisture and reduces the effective water-cement ratio. Gas sorption, MIP, and NMR shows that 5 vol% replacement does not significantly affect the gel and capillary pore structures. Results from XCT (supported by MIP and NMR) show that biochar can reduce the formation of larger pores. Importantly, XCT results suggest that biochar can act as a flaw in the microstructure which could explain reductions in the mechanical properties. Overall, the mechanical properties already analyzed in the literature are consistent with the microstructural changes observed, and these results highlight the need to carefully tailor the volume fraction of biochar to control its effect on the paste microstructure. KW - Cementitious materials KW - Biochar KW - Microstructure KW - Porosity KW - Pore size distribution PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-610900 DO - https://doi.org/10.1617/s11527-024-02452-5 VL - 57 SP - 16 EP - 175 PB - Springer AN - OPUS4-61090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Munsch, Sarah Mandy A1 - Telong, Melissa A1 - Schmidt, Wolfram A1 - Bintz, Thilo A1 - Fladt, Matthias A1 - Stelzner, Ludwig T1 - The NMR core analyzing TOMograph: A multi-functional tool for non-destructive testing of building materials N2 - NMR is becoming increasingly popular for the investigation of building materials as it is a non-invasive technology that does not require any sample preparation nor causes damage to the material. Depending on the specific application it can offer insights into properties like porosity and spatial saturation degree as well as pore structure. Moreover it enables the determination of moisture transport properties and the (re-)distribution of internal moisture into different reservoirs or chemical phases upon damage and curing. However, as yet most investigations were carried out using devices originally either designed for geophysical applications or the analysis of rather homogeneous small scale (< 10 mL) samples. This paper describes the capabilities of an NMR tomograph, which has been specifically optimized for the investigation of larger, heterogeneous building material samples (diameters of up to 72 mm, length of up to 700 mm) with a high flexibility due to interchangeable coils allowing for a high SNR and short echo times (50 - 80 m s). KW - Fire spalling KW - Moisture transport KW - Concrete KW - Cement hydration KW - Sensitivity KW - Supplementary cementitous materials KW - Frost salt attack PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-573755 DO - https://doi.org/10.1016/j.mrl.2023.03.004 SN - 2097-0048 VL - 3 IS - 3 SP - 207 EP - 219 PB - Elsevier B.V. AN - OPUS4-57375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Lorenzoni, Renata A1 - Telong, Melissa A1 - Lauinger, Robert A1 - Munsch, Sarah Mandy A1 - Schmidt, Wolfram T1 - Investigation of the hydration of clinker-reduced cementitious binders by 1H NMR N2 - In this paper, we demonstrate the value of 1H NMR relaxometry for studying the hydration of clinker-reduced, more climate-friendly cementitious binders. The results were obtained on typical CEM I cements and sister samples containing two different reactive agricultural ashes as well as non-reactive biochars as supplementary cementitious materials. The findings prove that time-resolved NMR measurements provide valuable additional information when combined with classical heat flow calorimetry. T2 - International Conference on Electromagnetic Wave Interaction with Water and Moist Substances of the International Society for Electromagnetic Aquametry (ISEMA) 2023 CY - Brisbane, Ausralia DA - 25.09.2023 KW - Carbon emission KW - 1H NMR relaxometry KW - Heat flow calorimetry KW - Cement, hydration KW - Clinker reduction PY - 2023 SP - 1 EP - 3 AN - OPUS4-58936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker-reduced cementitious binders by 1H NMR N2 - In this paper, we demonstrate the value of 1H NMR relaxometry for studying the hydration of clinker-reduced, more climate-friendly cementitious binders. The results were obtained on typical CEM I cements and samples containing two different reactive agricultural ashes as well as non-reactive biochars as supplementary cementitious materials. The findings prove that time-resolved NMR measurements provide valuable additional information when combined with classical heat flow calorimetry. T2 - ISEMA Down Under 2023 CY - Brisbane, Australia DA - 25.09.2023 KW - 1H NMR relaxometry KW - Heat flow calorimetry KW - Clinker reduction, carbon emission KW - Cement KW - Hydration PY - 2023 AN - OPUS4-58569 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bintz, Thilo A1 - Munsch, Sarah Mandy A1 - Stelzner, Ludwig A1 - Lauinger, Robert A1 - Schmidt, Wolfram A1 - Kruschwitz, Sabine T1 - An NMR tomograph for building materials - applications, experimental studies and limitations - N2 - A summary of the possibilities, technical limitations and application examples for a unique NMR tomograph at BAM. T2 - 13th International Conference on Electromagnetic Wave Interaction with Water and Moist Substances (ISEMA), 2021 CY - Kiel, Germany DA - 27.06.2021 KW - Relaxation time distribution KW - NMR imaging KW - Capillary suction PY - 2021 SN - 978-1-7281-8738-9 N1 - Geburtsname von Munsch, Sarah Mandy: Nagel, S. M. - Birth name of Munsch, Sarah Mandy: Nagel, S. M. SP - 106 EP - 110 PB - IEEE AN - OPUS4-53116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine A1 - Völker, Christoph A1 - Munsch, Sarah Mandy A1 - Klewe, Tim A1 - Zia, Ghezal Ahmad Jan A1 - Schumacher, Katrin A1 - Yared, Kaleb A1 - Schmidt, Wolfram T1 - KI und Robotik im Dienst der Nachhaltigkeit: Beschleunigung innovativer Lösungen im Bausektor N2 - Der Vortrag beschäftigt sich mit der Implementierung fortschrittlicher Technologien in neue Wertschöpfungsketten im Bausektor, insbesondere im Bereich Recycling, zirkuläres Produktdesign und Lebenszustandsanalyse. Im Zentrum stehen Industrie- und Grundlagenforschungsprojekte an der Schnittstelle zwischen Wissenschaft und praktischer Anwendung. T2 - DigiCon 2024 CY - Munich, Germany DA - 21.11.2024 KW - KI KW - Materialdesign KW - Recycling KW - Baumaterial PY - 2024 AN - OPUS4-61800 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lorenzoni, Renata T1 - Microstructure of biochar-based concrete: MIP, gas sorption, NMR, and μ-CT analysis N2 - The global demand for concrete is growing, and with it, its carbon footprint. Current literature proposes biochar, a product of pyrolysis, as a possible car-bon sink to reduce the carbon footprint of concrete. This work investigates the microstructure of Portland cement pastes with 0%, 5%, and 25% of the cement replaced with wood biochar, since this should influence its macro-scopic mechanical properties. MIP, gas sorption, NMR, and µ-CT were used to analyze the pore space of the three materials. The combination of these methods, each with different resolution, enables a multi-scale investigation of biochar impact on the microstructure of cement pastes. NMR confirmed that biochar can absorb moisture and, thus, reduces the effective water-to-cement ratio. MIP and gas sorption results show 0% and 5% volume re-placement have similar gel pore structure. The results from µ-CT investiga-tions suggest that biochar may reduce the formation of larger pores. The in-clusion of non-reactive porous particles such as biochar increase the porosity of the material and should act as a weakness in terms of mechanical proper-ties. Overall, this study highlights the need to carefully tailor replacement rates to control the impact of biochar on the microstructure concrete mixtures and sees a strong need for further studies on mechanical properties. T2 - 5th International Conference on Bio-Based Building Materials CY - Vienna, Austria DA - 20.06.2023 KW - Biochar KW - Microstructure KW - Cement KW - Porosity PY - 2023 AN - OPUS4-57948 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, Renata A1 - Fritsch, Tobias A1 - Kruschwitz, Sabine A1 - Bruno, Giovanni A1 - Schmidt, Wolfram T1 - Mechanical analysis of cement-biochar composites using in-situ X-ray microtomography and digital volume correlation N2 - This study addresses biochar as a potential carbon-sequestering filler in cement and examines its effect on mechanical properties using X-ray computed tomography (XCT) and digital volume correlation (DVC). DVC was reliably used to measure global displacement and has proven to be an effective method for correcting displacement data obtained from mechanical tests conducted without traditional instrumentation, such as extensometer. This made it possible to measure strain and Young’s modulus accurately. The results demonstrate that while 5 vol% biochar replacement had minimal effect on mechanical properties, a 25 vol% biochar replacement caused a 35 % reduction in Young’s modulus and 40 % reduction in the ultimate compressive strength. Additionally, DVC detected strain concentrations and predicted material failure locations even when cracks could not be quantified using XCT alone. Moreover, the study reveals that biochar particles, due to their sharp geometry, increase internal shear strain during uniaxial compression, unlike round phases such as pores. KW - Cementitious materials KW - Biochar KW - Mechanical proprieties KW - In-situ X-ray microtomography KW - Digital volume correlation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638065 DO - https://doi.org/10.1016/j.conbuildmat.2025.142511 SN - 1879-0526 VL - 490 PB - Elsevier Ltd. AN - OPUS4-63806 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Klewe, Tim T1 - Synthetic Dataset for Sequential Learning-Based Optimisation of Bio-Ash Binder Formulations under Seasonal Availability Constraints N2 - This dataset accompanies the study on sequential learning–based optimisation of bio-ash–cement binder formulations under seasonally varying material availability. It provides a fully synthetic but chemically inspired benchmark design space for evaluating data-driven optimisation strategies in cementitious materials research. The dataset comprises 5,006 unique binder formulations, each defined by the mass fractions of cement and five bio-based ash components (A1–A5). Ash components represent generic bio-ash types derived from agricultural residues (e.g. rice husk ash, cassava peel ash), and their internal proportions are systematically varied under mass-balance constraints. Cement content ranges from 0 to 100 wt% in discrete steps. To reflect dynamic supply conditions, the dataset includes season-specific ash usage metrics for four seasons (S1–S4), expressing the fraction of available ash resources consumed by each formulation. A synthetic compressive strength value is assigned to every formulation using a nonlinear scoring function based on chemically inspired descriptors, with added noise to generate a structured yet non-trivial optimisation landscape. These strength values do not represent calibrated physical predictions and are intended solely as a hidden objective function for benchmarking sequential learning algorithms. The dataset is designed for in silico benchmarking, reproducibility studies, and methodological comparisons of optimisation and active learning strategies. It enables systematic evaluation of algorithmic performance without the need for physical experiments. KW - Sequential learning KW - Bio-based ashes KW - Low-clinker cement KW - Mixture optimisation KW - Supplementary cementitious materials PY - 2026 DO - https://doi.org/10.5281/zenodo.18389681 PB - Zenodo CY - Geneva AN - OPUS4-65420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Krug von Nidda, Jonas A1 - Schmidt, Anita A1 - Bruno, Giovanni T1 - Quantification of the Deep Discharge Induced Asymmetric Copper Deposition in Lithium‐Ion Cells by Operando Synchrotron X‐Ray Tomography N2 - AbstractLithium‐ion cells connected in series are prone to an electrical safety risk called overdischarge. This paper presents a comprehensive investigation of the overdischarge phenomenon in lithium‐ion cells using operando nondestructive imaging. The study focuses on understanding the behavior of copper dissolution and deposition during overdischarge, which can lead to irreversible capacity loss and internal short‐circuits. By utilizing synchrotron X‐ray computed tomography (SXCT), the concentration of dissolved and deposited copper per surface area is quantified as a function of depth of discharge, confirming previous findings. The results also highlight for the first time a nonuniform distribution pattern for copper deposition on the cathode. This research provides insights for safer battery cell design. KW - Lithium Ion Batteries KW - Deep Discharge KW - Computer Tomography KW - Copper Deposition KW - Litium Ion Cells PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-592717 DO - https://doi.org/10.1002/admt.202301246 SP - 1 EP - 7 PB - Wiley AN - OPUS4-59271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kruschwitz, Sabine A1 - Halisch, M. A1 - Dlugosch, R. A1 - Prinz, Carsten T1 - Toward a better understanding of low-frequency electrical relaxation - An enhanced pore space characterization N2 - Relaxation phenomena observed in the electrical low-frequency range (approximately 1 mHz-10 kHz) of natural porous media like sandstones is often assumed to be directly related to the dominant (modal) pore throat sizes measured, for instance, with mercury intrusion porosimetry. Attempts to establish a universally valid relationship between pore size and peak Spectral Induced Polarization (SIP) relaxation time have failed, considering sandstones from very different origins and featuring great variations in textural and chemical compositions as well as in geometrical pore space properties. In addition working with characteristic relaxation times determined in Cole-Cole or Debye decomposition fits to build the relationship have not been successful. In particular, samples with narrow pore throats are often characterized by long SIP relaxation times corresponding to long “characteristic length scales” in these media, assuming that the diffusion coefficients along the electrical double layer were constant. Based on these observations, three different types of SIP relaxation can be distinguished. We present a new way of assessing complex pore spaces of very different sandstones in a multi-methodical approach to combine the benefits of mercury intrusion porosimetry, micro-computed tomography, and nuclear magnetic resonance. In this way, we achieve much deeper insight into the pore space due to the different resolutions and sensitivities of the applied methods to both pore constrictions (throats) and wide pores (pore bodies). We experimentally quantify pore aspect ratios and volume distributions within the two pore regions. We clearly observe systematic differences between three SIP relaxation types identified previously and can attribute the SIP peak relaxation times to measured characteristic length scales within our materials. We highlight selected results for a total of nine sandstones. It seems that SIP relaxation behavior depends on the size difference of the narrow pore throats to the wide pore bodies, which increases from SIP Type 1 to Type 3. KW - µ-CT KW - Spectral induced polarization KW - Nuclear magnetic resonance KW - Pore space PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509763 DO - https://doi.org/10.1190/GEO2019-0074.1 SN - 0016-8033 VL - 85 IS - 4 SP - MR257 EP - MR270 PB - Society of Exploration Geophysicists AN - OPUS4-50976 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Nils A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Schmidt, Anita A1 - Kowal, J. A1 - Lu, Y. A1 - Krug von Nidda, Jonas A1 - Bruno, Giovanni T1 - Visualization of stepwise electrode decomposition in a nail penetrated commercial lithium-ion cell using low-temperature synchrotron X-ray computed tomography N2 - The transition towards zero carbon emissions in power generation hinges on the integration of efficient electrical energy storage systems, with lithium-ion batteries (LIBs) positioned as a pivotal technology. While generally safe, deviations in their operational guidelines due to manufacturing defects or misuse can lead to critical safety concerns, notably thermal runaway (TR) events. Internal short circuits (ISCs) are primary initiators of TR within LIBs. For abuse testing, ISCs are often triggered by nail penetration. This study explores the morphological changes and mechanisms underlying ISC-induced TR in LIBs using operando synchrotron X-ray computed tomography (SXCT) at subzero temperatures. A novel cryogenic setup was developed to control a stepwise temperature increase in the damaged sample while monitoring electrochemical characteristics and simultaneously enabling acquisition of high-resolution SXCT images. The findings reveal that conducting nail penetration at minus 80°C prevents immediate TR, enabling detailed analysis of subsequent structural and electrochemical behavior during controlled thawing. Thus, the initiation of TR processes at localized ISC sites has been observed, evidenced by voltage fluctuations and morphological changes, such as cathode material cracking and decomposition. These results underscore the importance of temperature control in mitigating TR risks and provide critical insights into the internal dynamics of LIBs under abusive conditions. The developed cryogenic SXCT methodology offers a powerful tool for non-destructive, high-resolution investigation of battery failure mechanisms, contributing to the enhancement of LIB safety. KW - Tomography KW - X-ray imaging KW - Lithium-ion battery PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611327 DO - https://doi.org/10.1016/j.jpowsour.2024.235472 VL - 623 SP - 1 EP - 10 PB - Elsevier CY - New York, NY AN - OPUS4-61132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Böttcher, Nils A1 - Sander, Luise A1 - Ulbricht, Alexander A1 - Widjaja, Martinus Putra A1 - Fellinger, Tim-Patrick A1 - Schmidt, Anita A1 - Krug von Nidda, Jonas T1 - Sodium-ion battery research @ BAM (I): investigating the thermal runaway behaviour of commercial sodium-ion battery cells N2 - Commercially available sodium-ion battery (SIB) cells, with energy densities comparable to lithium-ion battery (LIB) cells based on LiFePO4, were investigated regarding their safety behaviour under thermal abuse conditions. Tests were carried out in an inert atmosphere. The SIB-cells went into thermal runaway (TR), intriguingly, even at a rather low state of charge of 30%. The TR-event was coupled with a pronounced jelly roll ejection, challenging the interpretation of the TR-diagrams. These findings highlight the necessity of incorporating SIB-cells into the ongoing safety classification discussions for LIB-cells. KW - Sodium Ion Batteries KW - Thermal Runaway KW - Battery safety PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647652 DO - https://doi.org/10.1039/d5se00687b SN - 2398-4902 VL - 9 IS - 21 SP - 5832 EP - 5838 PB - Royal Society of Chemistry (RSC) AN - OPUS4-64765 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolai, Marcel T1 - Investigation of lamb wave mode repulsion with a spring-based model N2 - Lamb waves are widely utilized in material characterization, non-destructive testing (NDT), and structural health monitoring (SHM). A unique feature of Lamb waves is mode repulsion, where dispersion curves approach each other but do not cross. This phenomenon is observed in both single and multilayer plates and is influenced by wave coupling. While mode repulsion in single plates has been linked to symmetry-breaking effects, its underlying mechanism in multilayer systems remains unclear. This study investigates mode repulsion in a coupled aluminum-polycarbonate plate system using a spring-based interface model. Dispersion curves are computed via the Scaled Boundary Finite Element Method, and time-domain simulations are used to analyze the interface dynamics. Results indicate that repulsion depends on interface stiffness, distinguishing between opening and closing repulsion regions. The study further reveals that mode repulsion corresponds to distinct oscillatory behaviors in the interface, where certain wave modes induce increased coupling spring elongation, leading to localized strain. A coupled harmonic oscillator model effectively explains opening repulsion regions but does not fully capture closing regions. Findings suggest that mode repulsion could be leveraged for non-destructive evaluation of adhesive interfaces, offering insights into bond strength characterization. This research contributes to a deeper understanding of wave interactions in multilayer structures and provides a theoretical foundation for advancing NDT and SHM techniques. T2 - 2025 ICU PADERBORN - 9th International Congress on Ultrasonics CY - Paderborn, Germany DA - 21.09.2025 KW - Lamb waves KW - Mode repulsion KW - Coupled plates KW - Elastic interface KW - Dispersion curves PY - 2025 AN - OPUS4-65531 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Cong A1 - Müller, Bernd R. A1 - Prinz, Carsten A1 - Stroh, Julia A1 - Feldmann, Ines A1 - Bruno, Giovanni T1 - The correlation between porosity characteristics and the crystallographic texture in extruded stabilized aluminium titanate for diesel particulate filter applications N2 - Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphological features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in two aluminum titanate ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity content implies a larger isotropy of both the crystal texture and the porosity orientation. We also found that, analogous to cordierite, crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it. KW - Preferred orientation KW - X-ray refraction KW - Pore orientation KW - Crystal structure KW - Extrusion KW - Microstructure-property relations PY - 2020 DO - https://doi.org/10.1016/j.jeurceramsoc.2019.11.076 SN - 0955-2219 VL - 40 IS - 4 SP - 1592 EP - 1601 PB - Elsevier Ltd. AN - OPUS4-50325 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Orientation of pore space in diesel particulate filter materials N2 - Porous ceramic diesel particulate filters (DPFs) are extruded products that possess macroscopic anisotropic mechanical and thermal properties. This anisotropy is caused by both morphologic features (mostly the orientation of porosity) and crystallographic texture. We systematically studied those two aspects in a cordierite and two aluminum titanate (AT) ceramic materials of different porosity using mercury porosimetry, gas adsorption, electron microscopy, X-ray diffraction, and X-ray refraction radiography. We found that a lower porosity in AT content implies a larger isotropy of both the crystal texture and the porous space orientation. We also found that, analogous to cordierite, AT crystallites do align with their axis of negative thermal expansion along the extrusion direction. However, unlike what found for cordierite, the aluminium titanate crystallite form is such that a more pronounced (0 0 2) texture along the extrusion direction implies porosity aligned perpendicular to it. T2 - 6th Cellular Materials CellMAT 2020 CY - Online meeting DA - 07.10.2020 KW - Microstructure-property relations KW - Preferred orientation KW - X-ray refraction KW - Pore orientation KW - Crystal structure KW - Extrusion PY - 2020 AN - OPUS4-51451 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kocherla, Amarteja A1 - Duddi, Murali A1 - Kolluru, Subramaniam T1 - Embedded PZT sensors for combined viboacoustic sensing of concrete structures N2 - Accurate assessment of damage in concrete structures requires monitoring techniques that can capture both global stiffness degradation and local cracking processes. Existing structural health monitoring approaches typically rely on separate sensors for vibration measurements and acoustic emission (AE) monitoring, while conventional surface-mounted devices often suffer from poor and variable coupling. This study presents an embedded piezoelectric (PZT) sensor developed for dual mode vibroacoustic monitoring in concrete structures. The sensor is cast within the concrete matrix to improve mechanical coupling and enable robust measurement of structural response during damage evolution. Dual-mode monitoring is achieved through sequential operation of the same embedded sensor in two distinct modes passive acoustic emission (AE) monitoring during fracture loading and impulse-excited vibration testing conducted before and after fracture test. Benchmarking experiments include comparison with commercial accelerometers and AE sensors, confirming that the embedded configuration enhances high-frequency sensitivity and coupling performance. The fracture process is interpreted by correlating AE activity with Digital Image Correlation (DIC)-based crack kinematics, enabling zone-wise understanding of crack development. The vibration response is interpreted using a stiffness-reduction framework consistent with hinge-type crack formation, explaining the observed modal-frequency reduction and in crease in damping. Electromechanical impedance measurements quantify sensor–matrix interaction, highlighting the role of epoxy-mediated impedance matching. Overall, the results demonstrate that the proposed embedded sensor provides a unified platform for validated AE-vibration sensing, offering a promising approach for integrated structural health monitoring of concrete infrastructure KW - Vibroacoustic sensor KW - Embedded PZT sensor KW - Crack dynamics KW - DIC KW - Concrete PY - 2026 DO - https://doi.org/10.1016/j.measurement.2026.120690 VL - 268 SP - 1 EP - 14 PB - Elsevier Ltd. CY - Amsterdam, Netherlands AN - OPUS4-65560 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Do Microbes like Additively Manufactured Aluminium? N2 - The use of laser-additively manufactured metallic components in the industrial sector is gaining traction, with the process now entering its application phase. Consequently, the materials are exposed to corrosive microbes, which this study examines in order to determine the implications of this exposure. Specifically, the study examines the exposure of laser powder bed fused AlSi10Mg (PBF-LB/AlSi10Mg) components to sulphate-reducing bacteria in an anaerobic environment. Is the specific PBF-LB microstructure a potential factor in determining or aiding biocorrosion? A prismatic specimen was exposed to sulphate-reducing bacteria (SRB) for two weeks. The sample was scanned by X-ray computed tomography (XCT) before and after SRB exposure. The two data sets were registered to each other (using the internal void distribution as markers, due to the corrosion of the specimen’s surface) to enable the evaluation of the corrosion damage. Virtual cuts of the 3D XCT reconstructions show a loss of volume and localised damage. The damage distribution aligns with the hatching pattern of laser exposure from laser powder bed fusion. T2 - Konferenz iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Computed tomography KW - Biokorrosion KW - Additive manufacturing KW - PBF-LB KW - Laser powder bed fusion KW - Sulphate-reducing bacteria PY - 2026 AN - OPUS4-65570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha A1 - Markötter, Henning A1 - Mieller, Björn A1 - Widjaja, Martinus Putra A1 - Beckmann, Jörg A1 - Bruno, Giovanni T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35% improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. The paper further discusses methodological requirements, limitations, and potential extensions of the presented multienergy SXCT merging technique. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Multi-energy CT KW - Low-Temperature cofired ceramics PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655848 SP - 1 EP - 7 CY - e-Journal of Nondestructive Testing AN - OPUS4-65584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaal, Mate A1 - Wernicke, Pascal T1 - Improved air-coupled ultrasonic transmission using pulse compression N2 - Air-coupled ultrasonic testing avoids contamination and reduces maintenance costs, but suffers from poor signal-to-noise ratio (SNR) due to impedance mismatch. Rather than developing new transducers, this study improves SNR through signal processing by adapting pulse compression from radar.We propose a method using unipolar square pulses to make pulse compression compatible with non-linear transducers such as ferroelectrets and thermoacoustic emitters. Instead of relying on analytical models, a reference transmission measurement served as the matched filter, simplifying implementation and ensuring adaptability across transducer types. We evaluated unipolar coded excitation and pulse compression on ultrasonic transmission through a 25mm polyvinyl chloride plate, varying code length and pulse delay. Significant SNR gains were observed across transducers, particularly with longer delays. These results confirm that pulse compression enhances peak localization and supports testing under low-SNR conditions. Further experiments showed that pulse compression remains effective despite side lobe overlap and noise, provided the pulse delay is chosen appropriately. Although SNR prediction is limited by electrical and acoustic interference, the method consistently improves detection. Overall, the results demonstrate the feasibility of unipolar excitation coding for pulse compression in air-coupled ultrasonic testing, with practical value for thick or attenuating materials. KW - Air-coupled ultrasound KW - Coded excitation KW - Pulse compression KW - Transducers PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655005 DO - https://doi.org/10.1109/OJUFFC.2026.3659047 SN - 2694-0884 VL - 6 SP - 9 EP - 16 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-65500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gaal, Mate A1 - Álvarez-Arenas, Tomás Gómez T1 - Guest Editorial: Special Section on Air-Coupled Ultrasound N2 - Air-coupled ultrasound is a challenging field dominated by the drastic impedance mismatch between air and all condensed matter, the low ultrasound velocity in the air, and the rapidly increasing attenuation with frequency. The seven articles included in this special section showcase the diversity of current research on air-coupled ultrasound. All contributions in this special section are application-oriented, demonstrating the readiness of air-coupled ultrasound technologies to address real-world challenges. Whether it’s ensuring food safety, supporting heritage conservation, optimizing industrial inspection, or enabling in-field biological measurements, the practical relevance of these studies makes this section particularly valuable for both researchers and industry professionals. KW - Air-coupled ultrasound KW - Transducers KW - Non-destructive testing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655041 DO - https://doi.org/10.1109/OJUFFC.2026.3656857 SN - 2694-0884 VL - 6 SP - 1 EP - 2 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-65504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayat, Mehmet E. A1 - Huber, C. A1 - Kipphardt, Heinrich A1 - Tiebe, Carlo A1 - Engelhard, Carsten T1 - Towards a sensor-based methodology to determine online calorific values of H2-enriched natural gases in the grid N2 - The German National Hydrogen Strategy (NWS) envisions a transition towards a hydrogen-based energy grid. However, due to the material incompatibility of existing pipeline infrastructure for amounts of hydrogen higher than 10 cmol/mol, many system components of the existing grid must be replaced with significant costs and considerable time investments. Given these constraints, the admixture of hydrogen into natural gas (NG) to create a hydrogen-enriched NG blend has been designated as a transitional technology. The NWS supports this approach on a regional and time-limited basis, but clearly states that it is not intended as a permanent solution. Nevertheless, the conversion to a fully hydrogen-based grid is expected to take several decades. During this transitional phase, precise process analytical monitoring of hydrogen amounts in the NG blend is essential to ensure both energy efficiency via calorific value control and operational safety. These procedures require cost-effective, robust, and reliable sensor technologies capable of real-time, in situ/on-site quantification of hydrogen amounts in NG. In response to this need, we have advanced a physical sensing approach utilizing an oscillating cantilever in collaboration with Truedyne Sensor AG. This sensor system enables quantification of hydrogen amounts, direct calorific value determination as well as display of beneficial gas properties, like density, viscosity, and thermal conductivity. Moreover, the enhanced cantilever system enables direct physical sensing and can also be operated in a quasi-binary mode. We performed comparative evaluations against two benchmark sensor systems to validate the developed technology. One utilizes chemical sensing, and the other operates on thermal conductivity measurements for hydrogen quantification. Through standardized testing, we demonstrated that the cantilever-based sensor offers both high effectiveness and competitive performance compared to current state-of-the-art technologies for accurate hydrogen detection in natural gas and precise determination of its calorific value. T2 - Gas Analysis 2026 CY - Paris, France DA - 27.01.2026 KW - Hydrogen KW - Natural Gas KW - Sensor KW - Calorific Value KW - Grid PY - 2026 AN - OPUS4-65505 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böttcher, Nils T1 - Low Temperature Tomographic In-Situ and Operando Studies in Energy Research N2 - Using low temperatures empowers in-depth investigations of abuse processes in Li-ion cells. A thermal runaway (TR) can be suppressed also on material level at low temperatures.The rethermalization of a critical damaged cell not always leads to a TR. Using the snyergies at BAM enables now In-depth investigation of low temperature inertisation mechanisms in commercial Lithium-Ion-Batteries. In future the synergies will be used for in-depth investigation of other abuse processes in commercial cells e.g., plating or aeging. T2 - HZB Usermeeting CY - Berlin, Germany DA - 11.12.2024 KW - Lithiumbatteries KW - Thermal Runaway KW - Sychrotron computer tomopgrahy KW - Low temperature PY - 2024 AN - OPUS4-62300 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Böttcher, Nils T1 - Visualizing the progression of the thermal runaway in lithium-ion-cells by controlled abuse tests at low temperatures N2 - Due to their increasing energy density, lithium-ion-batteries (LIBs) play a key role in the traffic energy transition. Regarding their safety behavior, the main challenge of LIB-cells remains the thermal runaway (TR) process. In situ/operando investigations of the TR on commercial cells is possible with radiographic and computer tomographic measurements. Nonetheless, high resolution visualization of the TR persists as a challenge due to the high progression speed of the TR-process itself. Generally, performing abuse tests at cryogenic temperatures allows to slow down or even prevent the TR. Nevertheless, not all abuse methods are suitable for TR investigations at low temperatures. Nail penetration is an appropriate option, however, contains numerous unknown parameters and therefore suffers regarding reproducibility. Herein, a self-developed high precision nail-penetration-setup is introduced, approaching the necessary mechanically reproducibility with controlled temperatures down to -190°C. The setup allows the preparation of critically abused, however, at cryogenic temperatures stable LIB-cells. These cells were controlled rethermalized to room temperature during synchrotron x-ray computer tomography (SXCT) with a pixel size up to 0.7 μm. During this measurement, the temperature and voltage of the cell is monitored allowing the visualization of the initial internal cell reactions. This study reveals the relation between internal reactions and cell voltage. Finally, the developed set-up enables in-depth analysis of thermal runaway behavior down to material level for various commercial battery cells in the future. T2 - International Battery Safety Workshop CY - Ulm, Germany DA - 28.09.2023 KW - Thermal Runaway KW - Lithium Ion Batteries KW - Computer Tomography PY - 2023 AN - OPUS4-59270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - In situ tomographic imaging with hard x rays at Bamline (BESSY II) N2 - The BAMline at the synchrotron X-ray source BESSY II (Berlin, Germany) is supporting researchers especially in materials science [1]. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography (SXCT) with hard X-Rays, plays an important role in structural 3D characterization. The imaging capabilities allow for in-situ and operando experiments. In this presentation the equipment, data handling pipeline as well as various examples from material science are presented. In series-connected lithium-ion cells are susceptible to an electrical safety hazard called over-discharge. Here the behavior of copper dissolution and deposition during over-discharge is presented, which leads to irreversible loss of capacity and internal short circuits. The concentration of dissolved and deposited copper is quantified. Also, a non-uniform distribution pattern of copper deposition on the cathode is shown. The second example deals with an Al alloy 7017 customized for a 3d-printing process by means of laser-based powder bed fusion (PBF-LB) technique. These advanced alloys have a significantly higher modulus of elasticity than conventional Al alloys, making them attractive for applications requiring high stiffness. SXCT during In-situ tensile tests confirmed that fracture initiation strongly depends on defects created during printing. However, the cracks are deflected from decohesion around inclusions/precipitates embedded in the Al matrix, increasing ductility. Low temperature cofired ceramic (LTCC) multilayer housings offer 3D-circuits for a wide range of applications in telecommunications, microsystems and sensor technology. Such housings are produced by combining structured and metallized ceramic layers using tape-casting and multilayer technology. The characterization of the integrity, deformation, defects, and positioning of the internal metal features was carried out using in-situ SXCT at up to 950°C. A high-precision nail penetration tool was developed to characterize the mechanically induced thermal runaway (TR) of lithium-ion battery (LIB) cells in a dynamic temperature range down to -190 °C. To investigate safety-specific low-temperature transport conditions, the damaged cells were tomographically imaged during thawing. T2 - ICTMS - International Conference on Materials and Structures 2024 CY - Cape Town, South Africa DA - 01.07.2024 KW - Synchrotron radiation KW - X-ray tomography KW - Li-ion battery PY - 2024 AN - OPUS4-60658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Advancing Traceability of Humidity Sensors for CO2-Based Applications Using Optical-Feedback Cavity-Enhanced Spectroscopy and Chilled Mirror Hygrometers N2 - Advancing Traceability of Humidity Sensors for CO₂-Based Applications Using Optical Feedback Cavity Enhanced Spectroscopy and Chilled Dew Point Hygrometers Content : The volume fraction of humidity in gaseous feedstocks, intermediates, products, and carrier gases plays a critical role in numerous industrial processes. Two emerging areas of application are particularly noteworthy. On the one hand, there is a strategic shift towards replacing fluorinated inert gases of gas-insulated switchgear systems, and on the other hand, cost-effective humidity measurements are gaining importance in the carbon capture and storage (CCUS) applications. The accuracy of applied sensor-based systems in these contexts must be assessed with respect to the specified threshold value of the application. However, the reliability and reproducibility of the reading have to be assessed to prevent errors. Generally, humidity measurement in gaseous carbon dioxide is feasible; however, the chemical reactivity of water with CO₂ can cause significant matrix effects. If the ITS-Sonntag equation is considered to be valid in carbon dioxide, chilled mirror hygrometers can be applied for reference measurements. Further, spectroscopic methods, like optical feedback cavity enhanced absorption spectroscopy (OFCEAS), can be applied, offering another robust reference method for determining humidity volume fractions. Here, we applied OFCEAS and a chilled mirror hygrometer for reference value determination. We verified the traceability of both instruments to our in-house gravimetric gas standards containing (100.69 ± 1.564) µmol/mol water in carbon dioxide. We further applied dynamic dilution with our in-house designed humidification unit to create sample gases that contained a volume fraction of (10 to 500) µmol/mol. In these gases, verified by OFCEAS and chilled mirror hygrometer, we conducted a measurement campaign to identify and characterize matrix effects on coulometric and capacitive sensors. T2 - Gas Analysis 2026 CY - Paris, France DA - 27.01.2026 KW - Hygrometry KW - Humidity Sensor KW - OF-CEAS KW - Chilled Mirror KW - Optical-Feedback Cavity-Enhanced Spectroscopy PY - 2026 AN - OPUS4-65541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - Towards Interoperability: Digital Representation of a Material Specific Characterization Method N2 - Certain metallic materials gain better mechanical properties through controlled heat treatments. For example, in age-hardenable aluminum alloys, the strengthening mechanism is based on the controlled formation of nanometer sized precipitates, which represent obstacles to dislocation movement. Precise tuning of the material structure is critical for optimal mechanical behavior in the application. Therefore, analysis of the microstructure and especially the precipitates is essential to determine the ideal parameters for the interplay of material and heat treatment. Transmission electron microscopy (TEM) is utilized to identify precipitate types and orientations in a first step. Dark-field imaging (DF-TEM) is often used to image the precipitates and to quantify their relevant dimensions. The present work aims at the digital representation of this material-specific characterization method. Instead of a time-consuming, manual image analysis, an automatable, digital approach is demonstrated. Based on DF-TEM images of different precipitation states of a wrought aluminum alloy, a modularizable digital workflow for quantitative precipitation analysis is presented. The integration of this workflow into a data pipeline concept will also be discussed. Thus, by using ontologies, the raw image data, their respective contextual information, and the resulting output data from the quantitative precipitation analysis can be linked in a triplestore. Publishing the digital workflow and the ontologies will ensure the reproducibility of the data. In addition, the semantic structure enables data sharing and reuse for other applications and purposes, demonstrating interoperability. The presented work is part of two digitization initiatives, the Platform MaterialDigital (PMD, materialdigital.de) and Materials-open-Laboratory (Mat-o-Lab). T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Interoperability KW - Ontology KW - Precipitation Analysis PY - 2022 AN - OPUS4-55892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan T1 - Quantitative Precipitate Analysis of an Age-Hardenable Aluminium Alloy Using a Deep Learning Approach N2 - Mechanical properties of metals and their alloys are strongly governed by their microstructure. The nanometer-sized precipitates in hardenable wrought aluminium alloys, which can be controlled by heat treatment, act as obstacles to dislocation movement within the material and are critical to the mechanical performance of the component, in this case a radial compressor wheel of a ships’ engine. TEM-based image analysis is essential for the study to investigate the microstructural changes (precipitation coarsening) that occur as a result of ageing at elevated temperatures. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Aluminium Alloy KW - Deep Learning KW - TEM Image PY - 2022 UR - https://dgm.de/mse/2022/ AN - OPUS4-55949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferrari, Bruno A1 - Fantin, Andrea A1 - Said, D. A1 - Fitch, A. N. A1 - Suárez Ocano, Patricia A1 - Mishurova, Tatiana A1 - Roveda, Ilaria A1 - Kromm, Arne A1 - Darvishi Kamachali, Reza A1 - Bruno, Giovanni A1 - Evans, Alexander A1 - Requena, G. A1 - Agudo Jácome, Leonardo A1 - Serrano Munoz, Itziar T1 - The impact of scanning strategy on cell structures in PBF-LB/M/IN718: an in situ synchrotron x-ray diffraction study N2 - In additive manufacturing, any change of the process parameters, such as scanning strategy, directly affects the cooling rates, heat accumulation, and overall thermal history of the build. Consequently, parts built with different process parameters tend to have different levels of crystallographic texture, residual stress, and dislocation density. These features can influence the properties of the material and their development during post-processing operations. In this study, IN718 prisms were built by laser powder bed fusion (PBF-LB/M) using two different scanning strategies (continuous 67° rotations around the build direction, ROT, and alternating 0°/67° scans, ALT) to provide two different as-built conditions. In situ time-resolved synchrotron diffraction was performed during a solution heat treatment at 1027 °C for 1 h. Ex situ scanning electron microscopy was used to support and complement the in situ observations. An approach to quantify the effect of elemental microsegregation at the cell walls is developed based on the deconvolution of asymmetric γ-nickel matrix peaks. Following this approach, the scanning strategies are shown to affect the as-built fraction of cell walls in the material, resulting in a difference of approximately 5 %, in weight fraction, between ROT and ALT (19 % vs. 24 %, respectively). This microsegregation was observed to be rapidly homogenized during the heating ramp, and no significant changes to the peak shape in the γ peaks occurred during the isothermal part of the heat treatment, regardless of the scanning strategy. KW - Additive manufacturing KW - Inconel 718 KW - Synchrotron x-ray diffraction KW - Heat treatment KW - Laser powder bed fusion KW - Cellular microstructure PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650958 DO - https://doi.org/10.1016/j.jmrt.2025.11.214 SN - 2238-7854 VL - 41 SP - 593 EP - 608 PB - Elsevier B.V. AN - OPUS4-65095 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sun, F. A1 - Wang, C. A1 - Osenberg, M. A1 - Dong, K. A1 - Zhang, S. A1 - Yang, C. A1 - Wang, Y. A1 - Hilger, A. A1 - Zhang, J. A1 - Dong, S. A1 - Markötter, Henning A1 - Manke, I. A1 - Cui, G. T1 - Clarifying the Electro-Chemo-Mechanical Coupling in Li10SnP2S12 based All-Solid-State Batteries N2 - A fundamental clarification of the electro-chemo-mechanical coupling at the solid–solid electrode|electrolyte interface in all-solid-state batteries (ASSBs) is of crucial significance but has proven challenging. Herein, (synchrotron) X-ray tomography, electrochemical impedance spectroscopy (EIS), time-of-flight secondary-ion mass spectrometry (TOF-SIMS), and finite element analysis (FEA) modeling are jointly used to decouple the electro-chemo-mechanical coupling in Li10SnP2S12-based ASSBs. Non-destructive (synchrotron) X-ray tomography results visually disclose unexpected mechanical deformation of the solid electrolyte and electrode as well as an unanticipated evolving behavior of the (electro)chemically generated interphase. The EIS and TOFSIMS probing results provide additional information that links the interphase/electrode properties to the overall battery performance. The modeling results complete the picture by providing the detailed distribution of the mechanical stress/strain and the potential/ionic flux within the electrolyte. Collectively, these results suggest that 1) the interfacial volume changes induced by the (electro)chemical reactions can trigger the mechanical deformation of the solid electrode and electrolyte; 2) the overall electrochemical process can accelerate the interfacial chemical reactions; 3) the reconfigured interfaces in turn influence the electric potential distribution as well as charge transportation within the SE. These fundamental discoveries that remain unreported until now significantly improve the understanding of the complicated electro-chemo-mechanical couplings in ASSBs. KW - All-solid-state batteries KW - Lithium metal batteries KW - Solid electrolytes KW - Sulfide solid electrolytes KW - Synchrotron X-ray tomography PY - 2022 DO - https://doi.org/10.1002/aenm.202103714 SN - 1614-6832 SP - 2103714 PB - Wiley VHC-Verlag AN - OPUS4-54431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yu, C.-H. T1 - Distribution of subsurface residual stress as a function of wall thickness in stainless steel 316L LPBF structures N2 - The subsurface residual stress in laser powder bed fused 316L structures was analyzed using X-ray diffraction (XRD) and layer removal. The influence of varying structure thicknesses was investigated. In this study the importance of combining surface roughness measurements with XRD was shown. Moreover, a clear relation between the structure thickness and the subsurface residual stress profiles was observed. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Liens, A. A1 - Reveron, H. A1 - Douillard, T. A1 - Blanchard, N. A1 - Lughi, V. A1 - Sergo, V. A1 - Laquai, René A1 - Müller, Bernd R. A1 - Bruno, Giovanni A1 - Schomer, S. A1 - Fürderer, T. A1 - Adolfsson, E. A1 - Courtois, N. A1 - Swain, M. A1 - Chevalier, J. T1 - Phase transformation induces plasticity with negligible damage in ceria-stabilized zirconia-based ceramics N2 - Ceramics and their composites are in general brittle materials because they are predominantly made up of ionic and covalent bonds that avoid dislocation motion at room temperature. However, a remarkable ductile behavior has been observed on newly developed 11 mol.% ceria-stabilized zirconia (11Ce-TZP) composite containing fine alumina (8 vol.% Al2O3) and elongated strontium hexa-aluminate (8 vol.% SrAl12O19) grains. The as-synthesized composite also has shown full resistance to Low Temperature Degradation (LTD), relatively high strength and exceptionally high Weibull modulus, allowing its use in a broader range of biomedical applications. In this study, to deepen the understanding of plastic deformation in Ce-TZP based composites that could soon be used for manufacturing dental implants, different mechanical tests were applied on the material, followed by complete microstructural characterization. Distinct from pure Ce-TZP material or other zirconia-based ceramics developed in the past, the material here studied can be permanently strained without affecting the Young modulus, indicating that the ductile response of tested samples cannot be associated to damage occurrence. This ductility is related to the stress-induced tetragonal to monoclinic (t-m) zirconia phase transformation, analogue to Transformation-Induced Plasticity (TRIP) steels, where retained austenite is transformed to martensite. The aim of this study is to corroborate if the observed plasticity can be associated exclusively to the zirconia t-m phase transformation, or also to microcraking induced by the transformation. The t-m transformed-zones produced after bending and biaxial tests were examined by X-ray refraction and SEM/TEM coupled with Raman. The results revealed that the observed elastic-plastic behavior occurs without extensive microcracking, confirming a purely elastic-plastic behavior driven by the phase transformation (absence of damage). KW - Zirconia KW - Ceria KW - Ceramic matrix composite KW - Plasticity KW - Phase transformation KW - X-Ray Refraction PY - 2020 UR - http://www.sciencedirect.com/science/article/pii/S1359645419307177 DO - https://doi.org/10.1016/j.actamat.2019.10.046 SN - 1359-6454 VL - 183 SP - 261 EP - 273 PB - Elsevier Ltd. AN - OPUS4-49740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehta, B. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Markötter, Henning A1 - Bruno, Giovanni A1 - Hryha, E. A1 - Nyborg, L. A1 - Virtanen, E. T1 - Microstructure, mechanical properties and fracture mechanisms in a 7017 aluminium alloy tailored for powder bed fusion – laser beam N2 - This study addressed a 7017 Al-alloy tailored for powder bed fusion – laser beam (PBF-LB) process. The alloy was prepared by mixing 3 wt% Zr and 0.5 wt% TiC powder to standard pre-alloyed 7017 grade aluminium powder. This made printing of the alloys possible avoiding solidification cracking in the bulk and achieving high relative density (99.8 %). Such advanced alloys have significantly higher Young’s modulus (>80 GPa) than conventional Al-alloys (70–75 GPa), thus making them attractive for applications requiring high stiffness. The resulting microstructure in as-printed condition was rich in particles originating from admixed powders and primary precipitates/inclusions originating from the PBF-LB process. After performing a T6-like heat treatment designed for the PBF-LB process, the microstructure changed: Zr-nanoparticles and Fe- or Mg/Zn- containing precipitates formed thus providing 75 % increase in yield strength (from 254 MPa to 444 MPa) at the cost of decreasing ductility (∼20 % to ∼9 %). In-situ tensile testing combined with SXCT, and ex-situ tensile testing combined with fracture analysis confirmed that the fracture initiation in both conditions is highly dependent on defects originated during printing. However, cracks are deflected from decohesion around Zr-containing inclusions/precipitates embedded in the Al-matrix. This deflection is seen to improve the ductility of the material. KW - Additive manufacturing KW - Powder bed fusion Laser beam KW - X-ray computed tomography KW - Strengthening mechanisms KW - Crack propagation KW - Zirconium PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568243 DO - https://doi.org/10.1016/j.matdes.2023.111602 SN - 0264-1275 VL - 226 SP - 1 EP - 14 PB - Elsevier Science CY - Amsterdam [u.a.] AN - OPUS4-56824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Manufacturing a safer world: Diffraction based residual stress analysis for metal additive manufacturing N2 - Metal Additive Manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) are characterized by layer wise construction, which enable advancements of component design, with associated potential gains in performance and efficiency. However, high magnitude residual stresses (RS) are often a product of the rapid thermal cycles typical of the layerwise process. Therefore, a deep understanding of the formation of RS, the influence of process parameters on their magnitude and the impact on mechanical performance is crucial for widespread application. The experimental characterisation of these RS is essential for safety related engineering application and supports the development of reliable numerical models. Diffraction-based methods for RS analysis using neutrons and high energy X-rays enable non-destructive spatially resolved characterisation of both surface and bulk residual stresses in complex components. This presentation will provide an overview of recent research by the BAM at large scale facilities for the characterization of residual stresses in LPBF metallic alloys as a function of process parameters. In addition, the challenges posed by the textured and hierarchical microstructures of LPBF materials on diffraction-based RS analysis in AM materials will be discussed. This will include the question of the d0 reference lattice spacing and the appropriate choice of the diffraction elastic constants (DECs) to calculate the level of RS in LPBF manufactured alloys. T2 - 11th INternational Conference on Residual Stress (ICRS11) CY - Online meeting DA - 28.03.2021 KW - Residual stress analysis KW - Neutron diffraction KW - X-ray diffraction KW - Additive manufacturing KW - Laser powder bed fusion KW - AGIL PY - 2022 AN - OPUS4-54676 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Procedures for quantitative characterization of periodic minimal surface structures (TMPSS) N2 - Additively manufactured (AM) triply periodic metallic minimum surface structures (TPMSS, from the English Triply Periodic Minimum Surface Structures) fulfill several requirements in both biomedical and engineering fields: tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some quality control challenges that may prevent their successful application. In fact, optimization of the AM process is impossible without considering structural features such as manufacturing accuracy, internal defects, and surface topography and roughness. In this study, quantitative nondestructive analysis of Ti-6Al-4V alloy TPMSS was performed using X-ray computed tomography (XCT). Several new image analysis workflows are presented to evaluate the effects of buildup direction on wall thickness distribution, wall degradation, and surface roughness reduction due to chemical etching of TPMSS. It is shown that the fabrication accuracy is different for the structural elements printed parallel and orthogonal to the fabricated layers. Different strategies for chemical etching showed different powder removal capabilities and thus a gradient in wall thickness. This affected the mechanical performance under compression by reducing the yield stress. A positive effect of chemical etching is the reduction of surface roughness, which can potentially improve the fatigue properties of the components. Finally, XCT was used to correlate the amount of powder retained with the pore size of the TPMSS, which can further improve the manufacturing process. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Surface roughness KW - Additive manufacturing KW - Computed tomography KW - Wall thickness KW - Machine learning KW - Manufacturing defects PY - 2022 AN - OPUS4-56162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron x ray refraction detects microstructure and porosity evolution during in situ heat treatments in an LPBF ALSI10MG alloy N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the icrostructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). T2 - ICTMS 2022 CY - Grenoble, France DA - 27.06.2022 KW - Synchrotron refraction KW - In situ heating KW - AlSi10Mg alloy KW - Additive manufacturing KW - Microstructural evolution PY - 2022 AN - OPUS4-55199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Surmeneva, M. A1 - Koptyug, A. A1 - Khrapov, D. A1 - Ivanov, Yuriy A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Prymak, O. A1 - Loza, K. A1 - Epple, M. A1 - Bruno, Giovanni A1 - Surmenev, R. T1 - In situ synthesis of a binary Ti–10at% Nb alloy by electron beam melting using a mixture of elemental niobium and titanium powders N2 - This study reports the results of the preliminary assessment to fabricate Ti-10at% Nb alloy by electron beam melting (EBM®) from a blend of elemental Nb and Ti powders. The microstructure of the EBM-manufactured Ti-10at% Nb alloys is sensitive to the following factors: different sintering properties of Nb and Ti powders, powder particle properties, material viscosities at varying melt pool temperatures, β-stabilizer element content and the EBM® process parameters. Three phases were observed in as-manufactured Ti-10at% Nb alloy: μm-size Nb phase, a Nb-rich β-solid solution surrounding Nb phase, lamellar structured α-phase and β-solid solution with different distribution and volume fraction. Thus, the combination of powder particle characteristics, very short time material spends in molten condition and sluggish kinetics of mixing and diffusional process in Ti-Nb alloy results in heterogeneous microstructures depending on the local Nb content in the powder blend and the EBM® process conditions. KW - Additive manufacturing KW - Electron beam melting KW - Ti-Nb alloy KW - In situ alloying PY - 2020 DO - https://doi.org/10.1016/j.jmatprotec.2020.116646 VL - 282 SP - 116646 PB - Elsevier B.V. AN - OPUS4-50457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Krebs, Holger A1 - Bruno, Giovanni T1 - Structural and Morphological Quantitative 3D Characterisation of Ammonium Nitrate Prills by X-ray Computed Tomography N2 - The mixture of ammonium nitrate (AN) prills and fuel oil (FO), usually referred to as ANFO, is extensively used in the mining industry as a bulk explosive. One of the major performance predictors of ANFO mixtures is the fuel oil retention, which is itself governed by the complex pore structure of the AN prills. In this study, we present how X-ray computed tomography (XCT), and the associated advanced data processing workflow, can be used to fully characterise the structure and morphology of AN prills. We show that structural parameters such as volume fraction of the different phases and morphological parameters such as specific surface area and shape factor can be reliably extracted from the XCT data, and that there is a good agreement with the measured oil retention values. Importantly, oil retention measurements (qualifying the efficiency of ANFO as explosives) correlate well with the specific surface area determined by XCT. XCT can therefore be employed non-destructively; it can accurately evaluate and characterise porosity in ammonium nitrate prills, and even predict their efficiency. KW - ANFO KW - Explosives KW - Surface area KW - Porosity KW - XCT KW - Data processing PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505395 DO - https://doi.org/10.3390/ma13051230 VL - 13 IS - 5 (Special Issue "Micro Non-Destructive Testing and Evaluation") SP - 1230 PB - MDPI AN - OPUS4-50539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Oster, Simon A1 - Maierhofer, Christiane A1 - Bruno, Giovanni ED - Czujko, T. ED - Benedetti, M. T1 - Can Potential Defects in LPBF Be Healed from the Laser Exposure of Subsequent Layers? A Quantitative Study N2 - Additive manufacturing (AM) of metals and in particular laser powder bed fusion (LPBF) enables a degree of freedom in design unparalleled by conventional subtractive methods. To ensure that the designed precision is matched by the produced LPBF parts, a full understanding of the interaction between the laser and the feedstock powder is needed. It has been shown that the laser also melts subjacent layers of material underneath. This effect plays a key role when designing small cavities or overhanging structures, because, in these cases, the material underneath is feed-stock powder. In this study, we quantify the extension of the melt pool during laser illumination of powder layers and the defect spatial distribution in a cylindrical specimen. During the LPBF process, several layers were intentionally not exposed to the laser beam at various locations, while the build process was monitored by thermography and optical tomography. The cylinder was finally scanned by X-ray computed tomography (XCT). To correlate the positions of the unmolten layers in the part, a staircase was manufactured around the cylinder for easier registration. The results show that healing among layers occurs if a scan strategy is applied, where the orientation of the hatches is changed for each subsequent layer. They also show that small pores and surface roughness of solidified material below a thick layer of unmolten material (>200 µm) serve as seeding points for larger voids. The orientation of the first two layers fully exposed after a thick layer of unmolten powder shapes the orientation of these voids, created by a lack of fusion. KW - Computed tomography KW - Laser Powder Bed Fusion KW - In situ monitoring KW - infrared Thermography KW - Optical Tomography KW - Additive manufacturing KW - AISI 316L PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528778 DO - https://doi.org/10.3390/met11071012 VL - 11 IS - 7 SP - 1012 PB - MDPI CY - Basel AN - OPUS4-52877 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Müller, Bernd R. A1 - Kasperovich, G. A1 - Requena, G. A1 - Haubrich, J. A1 - Bruno, Giovanni T1 - Classification of defect types in SLM Ti-6Al-V4 by X-ray refraction topography N2 - Porosity in additively manufactured materials, such as laser powder bed fusion Ti-Al6-V4, can play an important role in their mechanical performance. Not only the total porosity but also the shape/morphology of the individual pores need to be considered. Therefore, it is necessary to determine the distributions of different defect types (especially fusing defects and keyhole pores) and their dependence on process parameters. We show that synchrotron X-ray refraction radiography allows analysis of large samples (up to several millimeters) without compromising the detectability of submicrometer defects. Correspondingly, a classification tool is introduced that is able to quantitatively distinguish defects such as keyhole pores and binding defects with a confidence level of 94 %, even when the shape cannot be discerned because of limited spatial resolution. KW - Additive manufacturing KW - Selective laser melting KW - X-ray refraction KW - Microscopy KW - Porosity KW - X-ray computed tomography KW - BAMline KW - Synchrotron Radiation PY - 2020 DO - https://doi.org/10.1520/MPC20190080 SN - 2379-1365 VL - 9 IS - 1 SP - 82 EP - 93 PB - ASTM International CY - West Conshohocken, PA AN - OPUS4-50470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - To see and not to see - Möglichkeiten und Grenzen der Schadensanalyse mit CT an Kompositmaterialien N2 - Anhand von drei Beispielen (Datenfusion an CFK; Machine Learning an Metall-Matrix-Kompositen sowie Refraktion an CFK) wird gezeigt, wie die BAM mit neuen Analysemethoden mehr Informationen aus CT-Datensätzen extrahieren kann, sowie mit der Refraktion eine Analysemethode besitzt, die in Fällen eingesetzt werden kann, bei denen klassische Durchstrahlungsmethoden kein Ergebnis liefern. T2 - InnoTesting 2020 CY - Wildau, Germany DA - 27.02.2020 KW - Computed tomography KW - Computertomographie KW - Röntgenrefraktion KW - Machine Learning KW - Datenfusion KW - Data Fusion KW - Synchrotron PY - 2020 AN - OPUS4-50485 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ziesche, R.F. A1 - Hack, J. A1 - Rasha, L. A1 - Maier, M. A1 - Tan, C. A1 - Heenan, T.M.M. A1 - Markötter, Henning A1 - Kardjilov, N. A1 - Manke, I. A1 - Kockelmann, W. A1 - Brett, D.J.L. A1 - Shearing, P.R. T1 - High-speed 4D neutron computed tomography for quantifying water dynamics in polymer electrolyte fuel cells N2 - In recent years, low-temperature polymer electrolyte fuel cells have become an increasingly important pillar in a zero-carbon strategy for curbing climate change, with their potential to power multiscale stationary and mobile applications. The performance improvement is a particular focus of research and engineering roadmaps, with water management being one of the major areas of interest for development. Appropriate characterisation tools for mapping the evolution, motion and removal of water are of high importance to tackle shortcomings. This article demonstrates the development of a 4D high-speed neutron imaging technique, which enables a quantitative analysis of the local water evolution. 4D visualisation allows the time-resolved studies of droplet formation in the flow fields and water quantification in various cell parts. Performance parameters for water management are identified that offer a method of cell classification, which will, in turn, support computer modelling and the engineering of next-generation flow field designs. KW - Neutron imaging KW - Tomography KW - Polymer electrolyte membrane fuel cell PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545978 DO - https://doi.org/10.1038/s41467-022-29313-5 VL - 13 IS - 1 SP - 1616 PB - Nature Publishing Group UK CY - London AN - OPUS4-54597 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fernández, R. A1 - Saliwan Neumann, Romeo A1 - González-Doncel, G. A1 - Bruno, Giovanni T1 - Dislocation substructures in pure aluminium after creep deformation as studied by electron backscatter diffraction N2 - In the present work, electron backscatter diffraction was used to determine the microscopic dislocation structures generated during creep (with tests interrupted at the steady state) in pure 99.8% aluminium. This material was investigated at two different stress levels, corresponding to the power-law and power-law breakdown regimes. The results show that the formation of subgrain cellular structures occurs independently of the crystallographic orientation. However, the density of these cellular structures strongly depends on the grain crystallographic orientation with respect to the tensile axis direction, with <111> grains exhibiting the highest densities at both stress levels. It is proposed that this behaviour is due to the influence of intergranular stresses, which is different in <111> and <001> grains. KW - Creep KW - Pure aluminium KW - Electron backscatter diffraction KW - Cellular structures KW - Power law and power-law breakdown PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552003 DO - https://doi.org/10.1107/S1600576722005209 SN - 0021-8898 SN - 1600-5767 VL - 55 SP - 860 EP - 869 PB - Wiley-Blackwell CY - Copenhagen AN - OPUS4-55200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - John, Sebastian A1 - Auster, Jürgen A1 - Widjaja, Martinus Putra A1 - Duffner, Eric A1 - Mair, Georg W. T1 - NIP II - Forschungsvorhaben „DELFIN“ N2 - Überblick über Projektinhalte und -ergebnisse aus dem Forschungsvorhaben Delfin „Erforschung alternativer Materialien und Fertigungsprozesse für kosten- und gewichtsreduzierte Druckbehälter aus endlosfaserverstärkten Kunststoff“ T2 - SAMPE Kolloquium CY - Online meeting DA - 15.01.2022 KW - Wasserstoff KW - Druckbehälter KW - Impact PY - 2022 AN - OPUS4-58064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Tomographic Imaging Capabilities with hard X-Rays at BAMline (Bessy II) N2 - The BAMline at the synchrotron X-ray source BESSY II (Berlin, Germany) is supporting researchers especially in materials science. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography with hard X-Rays, plays an important role in structural 3D characterization. The imaging capabilities allow for in-situ and operando experiments. In this presentation the equipment, data handling pipeline as well as various examples from material science are presented. T2 - Correlative Materials Characterization Workshop 2023 CY - Brno, Czech Republic DA - 09.11.2023 KW - Tomography KW - X-ray imaging KW - Li-ion battery PY - 2023 AN - OPUS4-58958 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tsamos, Athanasios A1 - Evsevleev, Sergei A1 - Bruno, Giovanni T1 - Noise and blur removal from corrupted X-ray computed tomography scans: A multilevel and multiscale deep convolutional framework approach with synthetic training data (BAM SynthCOND) N2 - Regardless of the experimental care practiced in acquiring X-ray computed tomography (XCT) data, artifacts might still exist, such as noise and blur. This is typical for fast XCT data acquisitions (e.g., in-situ investigations), or low-dose XCT. Such artifacts can complicate subsequent analysis of the data. Digital filters can moderately cure extensive artifacts. The selection of filter type, intensity, and order of application is not always straight forward. To tackle these problems, a complete sequential multilevel, multi-scale framework: BAM SynthCOND, employing newly designed deep convolutional neural networks (DCNNs), was formulated. Although data conditioning with neural networks is not uncommon, the main complication is that completely artifact-free XCT data for training do not exist. Thus, training data were acquired from an in-house developed library (BAM SynthMAT) capable of generating synthetic XCT material microstructures. Some novel DCNN architectures were introduced (2D/3D ACEnet_Denoise, 2D/3D ACEnet_Deblur) along with the concept of Assertive Contrast Enhancement (ACE) training, which boosts the performance of neural networks trained with continuous loss functions. The proposed methodology accomplished very good generalization from low resemblance synthetic training data. Indeed, denoising, sharpening (deblurring), and even ring artifact removal performance were achieved on experimental post-CT scans of challenging multiphase Al-Si Metal Matrix Composite (MMC) microstructures. The conditioning efficiencies were: 92% for combined denoising/sharpening, 99% for standalone denoising, and 95% for standalone sharpening. The results proved to be independent of the artifact intensity. We believe that the novel concepts and methodology developed in this work can be directly applied on the CT projections prior to reconstruction, or easily be extended to other imaging techniques such as: Microscopy, Neutron Tomography, Ultrasonics, etc. KW - XCT Data Conditioning KW - Denoising Deblurring Sharpening KW - Deep Convolutional Neural Network (DCNN) KW - Synthetic Training Data KW - ACEnet KW - Metal Matrix Composite (MMC) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579129 DO - https://doi.org/10.1016/j.tmater.2023.100011 VL - 2 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-57912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Mack, D. E. A1 - Laquai, René A1 - Kupsch, Andreas A1 - Helle, O. A1 - Sebold, D. A1 - Vaßen, R. A1 - Bruno, Giovanni T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - CMAS - Calcium-Magnesium-Aluminiumsilikat KW - SXRR - Synchrotron X-ray Refraction Radiography KW - TBC - Thermal barrier coatings PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526732 UR - https://jahrestagung.dgzfp.de/Programm#P32 SP - 1 EP - 15 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52673 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evans, Alexander A1 - Schröder, Jakob A1 - Pirling, T. A1 - Ulbricht, Alexander A1 - Suárez Ocaño, Patricia A1 - Bruno, Giovanni T1 - Resolving the Subsurface Residual Stress Maximum in Laser Powder Bed-Fused 316L Stainless Steel by Diffraction-Based Analysis N2 - Laser powder bed fusion (PBF-LB/M) is a metal additive manufacturing process. Due to the complex nature of the layer-wise, repeated heating and cooling cycles, it tends to generate high-magnitude residual stresses. If not correctly understood and mitigated through in- or post-process approaches, these residual stresses can be detrimental as they are often tensile at the surface. However, determining the magnitude and location of peak tensile residual stresses is not trivial as they are often located subsurface. This work focuses on determining the magnitude and location of these deleterious tensile residual stresses in a PBF-LB/316L specimen. Two diffraction-based Methods are used to reveal the relationship between the residual stresses and the underlying microstructure. On the one hand, high spatial resolution Neutron diffraction is used to determine triaxial stresses from the bulk to a depth of 0.15 mm. On the other hand, laboratory X-ray diffraction coupled with electrolytical layer removal allows the biaxial residual stress depth profile to be probed from the surface to a depth of about 0.6 mm. The results show a good agreement between the two methods. The peak residual stress is shown to be 500 MPa, which appears as a plateau between 0.08 and 0.35 mm in depth. KW - Residual stress KW - Diffraction KW - Laser Powder Bed Fusion KW - 316L KW - Additive manufacturing KW - Microstructure KW - AGIL PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652138 DO - https://doi.org/10.1007/s11837-025-07719-y SN - 1543-1851 VL - 77 IS - 12 SP - 9726 EP - 9737 PB - Springer Nature AN - OPUS4-65213 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Okeke, Joseph T1 - In situ and operando imaging, spectroscopy and tomography of batteries N2 - The development of more powerful and more efficient lithium-ion batteries (LIBs) is a key area in battery research, aiming to support the ever-increasing demand for energy storage systems. To better understand the causes and mechanisms of degradation, and thus the diminishing cycling performance and lifetime often observed in LIBs, in operando techniques are essential, because battery chemistry can be monitored non-invasively, in real time. Moreover, there is increasing interest in developing new battery chemistries. Beyond LIBs, sodium ion batteries (NIBs) have gained increasing interest in recent years, as they are a promising candidate to complement LIBs, owing to their improved sustainability and lower cost, while still maintaining high energy density.[1] Initial phases of NIB commercialisation have occurred in the past year. However, for the widespread commercialisation of NIBs, there are still challenges that need to be overcome in developing optimized electrode materials and electrolytes. For the development of such materials and greater understanding of sodium storage mechanisms, solid electrolyte interface (SEI) formation and stability, and degradation processes, in operando methodologies are crucial. Among the techniques available for in operando analysis, nuclear magnetic resonance spectroscopy (NMR) and imaging (MRI) are becoming increasingly used to characterize the chemical composition of battery materials, study the growth and distribution of dendrites, and investigate battery storage and degradation mechanisms. In situ and in operando 1H, 7Li and 23Na NMR and MRI have recently been used to study LIBs and NIBs, identifying chemical changes in Li and Na species respectively, in metallic, quasimetallic and electrolytic environment as well as directly and indirectly studying dendrite formation in both systems.[2-4] The ability of NMR and MRI to probe battery systems across multiple environments can further be complemented by the enhanced spatial resolution of micro-computed X-ray tomography (μ-CT) which can provide insight into battery material microstructure and defect distribution. Here, we report in operando 1H and 7Li NMR and MRI experiments that investigate LIB performance, and the identification of changes in the Li signal during charge cycling, as well as the observation of signals in both 1H and 7Li NMR spectra that we attribute to diminishing battery performance, capacity loss and degradation. Additionally, recent operando methodology are adapted and implemented to study Sn based anodes in NIBs. 23Na spectroscopy is performed to monitor the formation and evolution of peaks assigned to stages of Na insertion into Sn, while 1H MRI is used to indirectly visualize the volume expansion of Sn anodes during charge cycling. Battery operation and degradation is further explored in these NIBs, using μ-CT, where the anode is directly visualized to a higher resolution and the loss of electrolyte in the cell, during cycling is observed T2 - 17th International Conference on Magnetic Resonance Microscopy CY - Singapore DA - 27.08.2023 KW - Sodium ion battery KW - Lithium ion battery KW - NMR KW - MRI KW - Tomography PY - 2023 AN - OPUS4-58421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the microstructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). In this study, SXRR has been combined with in-situ heat treatment to monitor the porosity evolution as a function of temperature. It is shown that SXRR is a robust and straightforward method for time-resolved (3-5 min required per scan) evaluation of thermally induced microstructural changes over macroscopically relevant volumes. T2 - SNI2022, German conference for research with synchrotron radiation, neutrons and ion beams at large facilities CY - Berlin, Germany DA - 05.09.2022 KW - Synchrotron X-Ray Refraction KW - In situ heating KW - AlSi10Mg KW - Laser powder bed fusion KW - Thermally induced porosity PY - 2022 AN - OPUS4-55778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, F A1 - Wu, Z A1 - Yang, C A1 - Osenberg, M A1 - Hilger, A A1 - Dong, K A1 - Markötter, Henning A1 - Manke, I A1 - Sun, F A1 - Chen, L A1 - Cui, G T1 - Synchrotron X-ray tomography for rechargeable battery research: Fundamentals, setups and applications N2 - Understanding the complicated interplay of the continuously evolving electrode materials in their inherent 3D states during the battery operating condition is of great importance for advancing rechargeable battery research. In this regard, the synchrotron X-ray tomography technique, which enables non-destructive, multi-scale, and 3D imaging of a variety of electrode components before/during/after battery operation, becomes an essential tool to deepen this understanding. The past few years have witnessed an increasingly growing interest in applying this technique in battery research. Hence, it is time to not only summarize the already obtained battery-related Knowledge by using this technique, but also to present a fundamental elucidation of this technique to boost future studies in battery research. To this end, this review firstly introduces the fundamental principles and experimental Setups of the synchrotron X-ray tomography technique. After that, a user guide to ist application in battery research and examples of its applications in Research of various types of batteries are presented. The current review ends with a discussion of the future opportunities of this technique for next-generation rechargeable batteries research. It is expected that this review can enhance the reader’s understanding of the synchrotron X-ray tomography technique and stimulate new ideas and opportunities in battery research. KW - 3D imaging KW - Batteries KW - Synchrotron X-Ray KW - Tomography PY - 2021 DO - https://doi.org/10.1002/smtd.202100557 VL - 5 IS - 9 SP - 2100557 PB - Wiley-VCH AN - OPUS4-53394 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Cabeza, S. A1 - Mishurova, Tatiana A1 - Garcés, G. A1 - Sevostianov, I. A1 - Requena, G. A1 - Boin, M. A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - Stress-induced damage evolution in cast AlSi12CuMgNi alloy with one and two ceramic reinforcements. Part II: Effect of reinforcement orientation N2 - While there is a large body of literature on the micro-mechanical behavior of metal matrix composites (MMCs) under uniaxial applied stress, very little is available on multi-phase MMCs. In order to cast light on the reinforcement mechanisms and damage processes in such multi-phase composites, materials made by an Al-based piston alloy and containing one and two ceramic reinforcements (planar-random oriented alumina fibers and SiC particles) were studied. In-situ compression tests during neutron diffraction experiments were used to track the load transfer among phases, while X-ray computed tomography on pre-strained samples was used to monitor and quantify damage. We found that damage progresses differently in composites with different orientations of the fiber mat. Because of the presence of intermetallic network, it was observed that the second ceramic reinforcement changed the load transfer scenario only at very high applied load, when also intermetallic particles break. We rationalized the present results combining them with previous investigations and using a micromechanical model. KW - Multi-phase KW - Metal matrix composites KW - Intermetallics KW - Computed tomography KW - In-situ neutron diffraction KW - Piston alloy KW - Load transfer PY - 2020 DO - https://doi.org/10.1007/s10853-019-04069-4 SN - 1573-4803 VL - 55 IS - 3 SP - 1049 EP - 1068 PB - Springer AN - OPUS4-49460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Toda-Caraballo, I. A1 - Bruno, Giovanni A1 - Turchenko, V. A1 - Gorshkova, Y. A1 - González-Doncel, G. T1 - Analysis of the Combined Strengthening Effect of Solute Atoms and Precipitates on Creep of Aluminum Alloys N2 - The creep strengthening mechanisms in (age-hardenable) aluminum alloys are analyzed on the basis of a new microstructural study of powder samples, an analysis of a comprehensive revision of creep data from the literature, and a new modeling approach. A strategy based on the strength difference (SD) method to separate the contributions of solid solution atoms and precipitates to creep strengthening is proposed. The new methodology considers the combination of the two contributions avoiding the need of a threshold stress term in the creep equation. The contribution of both precipitates and solid solution is taken into account by means of the analysis of the lattice parameter variation with aging time. For this study, powders of two commercial AA2xxx alloys have been analyzed using diffraction methods. The experimental results are modeled using Lubarda's approach combined with the SD method. KW - Aluminium KW - Creep KW - Diffraction KW - Precipitation KW - Solute atoms PY - 2020 DO - https://doi.org/10.1002/adem.201901355 SN - 1438-1656 VL - 22 SP - 1901355 EP - 4 PB - Wiley-VCH Verlag AN - OPUS4-50424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - González-Doncel, G. A1 - Garcés, G. T1 - Towards a comprehensive understanding of creep: Microstructural dependence of the pre-exponential term in Al N2 - We show that the equation proposed by Takeuchi and Argon to explain the creep behavior of Al–Mg solid solution can be used to describe also the creep behavior of pure aluminum. In this frame, it is possible to avoid the use of the classic pre-exponential fitting parameter in the power law equation to predict the minimum creep strain rate. The effect of the fractal arrangement of dislocations, developed at the mesoscale, must be considered to fully explain the experimental data. These ideas allow improving the recently introduced SSTC model, fully describing the primary and secondary creep regimes of aluminum alloys without the need for fitting. Creep data from commercially pure Al99.8% and Al–Mg alloys tested at different temperatures and stresses are used to validate the proposed ideas. KW - Creep KW - Aluminum alloys KW - Dislocations KW - Fractal KW - Stress exponent KW - Neutron diffraction PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.139036 VL - 776 SP - 139036 AN - OPUS4-50437 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Paciornik, S. A1 - Bruno, Giovanni T1 - Advanced Deep Learning-Based 3D Microstructural Characterization of Multiphase Metal Matrix Composites N2 - The quantitative analysis of microstructural features is a key to understanding the micromechanical behavior of metal matrix composites (MMCs), which is a premise for their use in practice. Herein, a 3D microstructural characterization of a five-phase MMC is performed by synchrotron X-ray computed tomography (SXCT). A workflow for advanced deep learning-based segmentation of all individual phases in SXCT data is shown using a fully convolutional neural network with U-net architecture. High segmentation accuracy is achieved with a small amount of training data. This enables extracting unprecedently precise microstructural parameters (e.g., volume fractions and particle shapes) to be input, e.g., in micromechanical models. KW - Computed tomography KW - Convolutional neural networks KW - Deep learning KW - Metal matrix composites KW - Segmentations PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504261 DO - https://doi.org/10.1002/adem.201901197 SN - 1438-1656 VL - 22 IS - 4 SP - 1901197 PB - WILEY-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-50426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Krebs, Holger A1 - Bruno, Giovanni T1 - Morphological characterisation of explosive powders by XCT: When grain numbers count N2 - Ammonium nitrate (AN) prills are commonly used as an ingredient in industrial explosives and in fertilisers. Conventional techniques (such as BET or mercury intrusion porosimetry) can measure the open porosity and specific surface area of AN prill, but the closed porosity is not obtainable. This work was focused on evaluating X-ray computed tomography (XCT) as a non-destructive technique for the assessment of porosity in AN prills. An advanced data processing workflow was developed so that the segmentation and quantification of the CT data could be performed on the entire 3D volume, yet allowing the measurements (e.g.; volume, area, shape factor…) to be extracted for each individual phase (prill, open porosity, closed porosity) of each individual prill, in order to obtain statistically relevant data. Clear morphological and structural differences were seen and quantified between fertiliser and explosive products. Overall, CT can provide a very wide range of parameters that are not accessible to other techniques, destructive or non-destructive, and thus offers new insights and complementary information. T2 - 10th Conference on Industrial Computed Tomography (iCT 2020) CY - Wels, Austria DA - 04.02.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 UR - http://www.ndt.net/?id=25118 SN - 1435-4934 VL - 25 IS - 2 SP - 1 EP - 6 PB - NDT.net CY - Kirchwald AN - OPUS4-50348 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien T1 - Morphological characterisation of explosive powders by XCT: When grain numbers count N2 - Ammonium nitrate (AN) prills are commonly used as an ingredient in industrial explosives and in fertilisers. Conventional techniques (such as BET or mercury intrusion porosimetry) can measure the open porosity and specific surface area of AN prill, but the closed porosity is not obtainable. This work was focused on evaluating X-ray computed tomography (XCT) as a non-destructive technique for the assessment of porosity in AN prills. An advanced data processing workflow was developed so that the segmentation and quantification of the CT data could be performed on the entire 3D volume, yet allowing the measurements (e.g.; volume, area, shape factor…) to be extracted for each individual phase (prill, open porosity, closed porosity) of each individual prill, in order to obtain statistically relevant data. Clear morphological and structural differences were seen and quantified between fertiliser and explosive products. Overall, CT can provide a very wide range of parameters that are not accessible to other techniques, destructive or non-destructive, and thus offers new insights and complementary information. T2 - iCT2020 CY - Wels, Austria DA - 04.02.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 AN - OPUS4-50347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Polatidis, E. A1 - Čapek, J. A1 - Mohr, Gunther A1 - Serrano-Munoz, Itziar A1 - Bruno, Giovanni T1 - Understanding the impact of texture on the micromechanical anisotropy of laser powder bed fused Inconel 718 N2 - The manufacturability of metallic alloys using laser-based additive manufacturing methods such as laser powder bed fusion has substantially improved within the last decade. However, local melting and solidification cause hierarchically structured and crystallographically textured microstructures possessing large residual stress. Such microstructures are not only the origin of mechanical anisotropy but also pose metrological challenges for the diffraction-based residual stress determination. Here we demonstrate the influence of the build orientation and the texture on the microstructure and consequently the mechanical anisotropy of as-built Inconel 718. For this purpose, we manufactured specimens with [001]/[011]-, [001]- and [011]/[111]-type textures along their loading direction. In addition to changes in the Young’s moduli, the differences in the crystallographic textures result in variations of the yield and ultimate tensile strengths. With this in mind, we studied the anisotropy on the micromechanical scale by subjecting the specimens to tensile loads along the different texture directions during in situ neutron diffraction experiments. In this context, the response of multiple lattice planes up to a tensile strain of 10% displayed differences in the load partitioning and the residual strain accumulation for the specimen with [011]/[111]-type texture. However, the relative behavior of the specimens possessing an [001]/[011]- and [001]-type texture remained qualitatively similar. The consequences on the metrology of residual stress determination methods are discussed. KW - Laser powder bed fusion KW - Additive manufacturing KW - Electron backscatter diffraction KW - Tensile testing KW - Diffraction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555840 DO - https://doi.org/10.1007/s10853-022-07499-9 SN - 1573-4803 VL - 2022 IS - 57 SP - 15036 EP - 15058 PB - Springer Science + Business Media B.V. CY - Dordrecht AN - OPUS4-55584 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Luzin, V. A1 - Abreu Faria, G. A1 - Degener, Sebastian A1 - Polatidis, E. A1 - Čapek, J. A1 - Kromm, Arne A1 - Dovzhenko, G. A1 - Bruno, Giovanni T1 - Texture-based residual stress analysis of laser powder bed fused Inconel 718 parts N2 - Although layer-based additive manufacturing methods such as laser powder bed fusion (PBF-LB) offer an immense geometrical freedom in design, they are typically subject to a build-up of internal stress (i.e. thermal stress) during manufacturing. As a consequence, significant residual stress (RS) is retained in the final part as a footprint of these internal stresses. Furthermore, localized melting and solidification inherently induce columnar-type grain growth accompanied by crystallographic texture. Although diffraction-based methods are commonly used to determine the RS distribution in PBF-LB parts, such features pose metrological challenges in their application. In theory, preferred grain orientation invalidates the hypothesis of isotropic material behavior underlying the common methods to determine RS. In this work, more refined methods are employed to determine RS in PBF-LB/M/IN718 prisms, based on crystallographic texture data. In fact, the employment of direction-dependent elastic constants (i.e. stress factors) for the calculation of RS results in insignificant differences from conventional approaches based on the hypothesis of isotropic mechanical properties. It can be concluded that this result is directly linked to the fact that the {311} lattice planes typically used for RS analysis in nickel-based alloys have high multiplicity and less strong texture intensities compared with other lattice planes. It is also found that the length of the laser scan vectors determines the surface RS distribution in prisms prior to their removal from the baseplate. On removal from the baseplate the surface RS considerably relaxes and/or redistributes; a combination of the geometry and the scanning strategy dictates the sub-surface RS distribution. KW - Additive manufacturing KW - Electron backscattered diffraction KW - Principal stress KW - Residual stress PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-578331 DO - https://doi.org/10.1107/S1600576723004855 SN - 1600-5767 VL - 56 IS - Pt 4 SP - 1076 EP - 1090 AN - OPUS4-57833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oster, Simon A1 - Fritsch, Tobias A1 - Ulbricht, Alexander A1 - Mohr, Gunther A1 - Bruno, Giovanni A1 - Maierhofer, Christiane A1 - Altenburg, Simon T1 - On the Registration of Thermographic In Situ Monitoring Data and Computed Tomography Reference Data in the Scope of Defect Prediction in Laser Powder Bed Fusion N2 - The detection of internal irregularities is crucial for quality assessment in metal-based additive manufacturing (AM) technologies such as laser powder bed fusion (L-PBF). The utilization of in-process thermography as an in situ monitoring tool in combination with post-process X-ray micro computed tomography (XCT) as a reference technique has shown great potential for this aim. Due to the small irregularity dimensions, a precise registration of the datasets is necessary as a requirement for correlation. In this study, the registration of thermography and XCT reference datasets of a cylindric specimen containing keyhole pores is carried out for the development of a porosity prediction model. The considered datasets show variations in shape, data type and dimensionality, especially due to shrinkage and material elevation effects present in the manufactured part. Since the resulting deformations are challenging for registration, a novel preprocessing methodology is introduced that involves an adaptive volume adjustment algorithm which is based on the porosity distribution in the specimen. Thus, the implementation of a simple three-dimensional image-to-image registration is enabled. The results demonstrate the influence of the part deformation on the resulting porosity location and the importance of registration in terms of irregularity prediction. KW - Selective laser melting (SLM) KW - Laser powder bed fusion (L-PBF) KW - Additive manufacturing (AM) KW - Process monitoring KW - Infrared thermography KW - X-ray computed tomography (XCT) KW - Defect detection KW - Image registration PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549412 DO - https://doi.org/10.3390/met12060947 VL - 12 IS - 6 SP - 1 EP - 21 PB - MDPI AN - OPUS4-54941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Mohr, Gunther A1 - Altenburg, Simon A1 - Evans, Alexander A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Pirling, T. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Triaxial Residual Stress in Laser Powder Bed Fused 316L: Effects of Interlayer Time and Scanning Velocity N2 - The triaxial distribution of the residual stress in laser powder bed fused austenitic steel 316L was determined by X-ray and neutron diffraction. The residual stress analysis results were linked to the thermal history of the specimens, which were manufactured with varying inter-layer-times and scanning velocities. A clear link between the in-process temperature of the specimens and the residual stress was found, based on in-situ monitoring data. KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542620 DO - https://doi.org/10.1002/adem.202101330 SP - 1 EP - 13 PB - Wiley-VCH GmbH AN - OPUS4-54262 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Surface and bulk residual stress in laser powder bed fused 316L: Influence of inter layer time and scanning velocity N2 - The influence of the inter-layer-time and the scanning velocity on the surface and bulk residual stress in laser powder bed fused 316L specimens was investigated. This study combines X-ray and neutron diffraction results with the thermal history of the specimens acquired through in-situ process monitoring. The process parameter variations were observed to directly influence the thermal history, which gave new insights in the assessment of the residual stress results. T2 - The 11th International Conference on Residual Stress CY - Nancy, Frankreich DA - 28.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2022 AN - OPUS4-54582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Texture Dependent Micromechanical Anisotropy of Laser Powder Bed Fused Inconel 718 N2 - Additive manufacturing methods such as laser powder bed fusion (LPBF) allow geometrically complex parts to be manufactured within a single step. However, as an aftereffect of the localized heat input, the rapid cooling rates are the origin of the large residual stress (RS) retained in as-manufactured parts. With a view on the microstructure, the rapid directional cooling leads to a cellular solidification mode which is accompanied by columnar grown grains possessing crystallographic texture. The solidification conditions can be controlled by the processing parameters and the scanning strategy. Thus, the process allows one to tailor the microstructure and the texture to the specific needs. Yet, such microstructures are not only the origin of the mechanical anisotropy but also pose metrological challenges for the diffraction-based RS determination. In that context the micromechanical elastic anisotropy plays an important role: it translates the measured microscopic strain to macroscopic stress. Therefore, it is of uttermost importance to understand the influence of the hierarchical microstructures and the texture on the elastic anisotropy of LPBF manufactured materials. This study reveals the influence of the build orientation and the texture on the micro-mechanical anisotropy of as-built Inconel 718. Through variations of the build orientation and the scanning strategy, we manufactured specimens possessing [001]/[011]-, [001]-, and [011]/[111]-type textures. The resulting microstructures lead to differences in the macroscopic mechanical properties. Even further, tensile in-situ loading experiments during neutron diffraction measurements along the different texture components revealed differences in the microstrain response of multiple crystal lattice planes. In particular, the load partitioning and the residual strain accumulation among the [011]/[111] textured specimen displayed distinct differences measured up to a macroscopic strain of 10 %. However, the behavior of the specimens possessing [001]/[011]-and [001]-type texture was only minorly affected. The consequences on the metrology of RS analysis by diffraction-based methods are discussed. T2 - International Conference on Additive Manufacturing ICAM 2022 CY - Orlando, FL, USA DA - 31.10.2022 KW - Laser powder bed fusion KW - Neutron diffraction KW - Electron backscatter diffraction KW - Mechanical behavior PY - 2022 AN - OPUS4-56376 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Fundamentals of diffraction-based residual stress and texture analysis of PBF-LB Inconel 718 N2 - Laser powder bed fusion (PBF-LB/M) of metallic alloys is a layer wise additive manufacturing process which provides significant scope for more efficient designs of components, benefiting performance and weight, leading to efficiency improvements for various sectors of industry. However, to benefit from these design freedoms, knowledge of the high produced induced residual stress and mechanical property anisotropy associated with the unique microstructures is critical. X-ray and neutron diffraction are considered the benchmark for non-destructive characterization of surface and bulk internal residual stress. The latter, characterized by the high penetration power in most engineering alloys, allows for the use of diffraction angle close to 90° enabling a near cubic sampling volume to be specified. However, the complex microstructures of columnar growth with inherent crystallographic texture typically produced during PBF-LB/M of metallics present significant challenges to the assumptions typically required for time efficient determination of residual stress. These challenges include the selection of an appropriate set of diffraction elastic constants and a representative strain-free reference for the material of interest. In this presentation advancements in the field of diffraction-based residual stress analysis of L-PBF Inconel 718 will be presented. The choice of an appropriate set of diffraction-elastic constants depending on the underlying microstructure will be described. T2 - MLZ User Meeting 2022 CY - Munich, Germany DA - 08.12.2022 KW - Diffraction KW - Residual Stress KW - Microstructure KW - Texture KW - Mechanical behavior PY - 2022 AN - OPUS4-56804 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Oesch, Tyler A1 - Weise, Frank A1 - Bruno, Giovanni T1 - Detection and Quantification of Cracking in Concrete Aggregate through Virtual Data Fusion of X-ray Computed Tomography Images N2 - In this work, which is part of a larger research program, a framework called “virtual data fusion“ was developed to provide an automated and consistent crack detection method that allows for the cross-comparison of results from large quantities of X-ray Computed Tomography (CT) data. A partial implementation of this method in a custom program was developed for use in research focused on crack quantification in Alkali-Silica Reaction (ASR)-sensitive concrete aggregates. During the CT image processing, a series of image analyses tailored for detecting specific, individual crack-like characteristics were completed. The results of these analyses were then “fused” in order to identify crack-like objects within the images with much higher accuracy than that yielded by any individual image analysis procedure. The results of this strategy demonstrated the success of the program in effectively identifying crack-like structures and quantifying characteristics, such as surface area and volume. The results demonstrated that the source of aggregate has a very significant impact on the amount of internal cracking, even when the mineralogical characteristics remain very similar. River gravels, for instance, were found to contain significantly higher levels of internal cracking than quarried stone aggregates of the same mineralogical type. KW - X-ray Computed Tomography (CT) KW - Alkali-Silica Reaction (ASR) KW - Crack Detection KW - Damage Quantification KW - ASR-Sensitive Aggregate PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512170 DO - https://doi.org/10.3390/ma13183921 VL - 13 IS - 18 SP - Paper 3921 PB - MDPI CY - Basel, Switzerland AN - OPUS4-51217 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jamro, R. A1 - Mente, Tobias A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Al-Falahat, Ala'A. M. A1 - Woracek, R. A1 - Manke, I. A1 - Griesche, Axel T1 - Temperature distribution during welding measured by neutron imaging N2 - This study was carried out to investigate the neutron transmission signal as a function of sample temperature during a welding process. A theoretical description that includes the Debye-Waller factor was used to describe the temperature influence on the neutron crosssections. Neutron imaging using a monochromatic beam helps to observe transmission variations related to the material temperature. In-situ neutron imaging of welding experiments show the distribution of the temperature in bulk steel samples. The performed finite element modelling of expected temperature distributions shows good agreement with the obtained experimental data. KW - Neutron imaging KW - Debye-Waller-Faktor PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-586268 DO - https://doi.org/10.1088/1742-6596/2605/1/012026 VL - 2605 SP - 1 EP - 10 PB - IOP Publishing Ltd. AN - OPUS4-58626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Explaining Deviatoric Residual Stresses and Load Transfer in Aluminum Alloys and Composites with Complex Microstructure N2 - The residual stresses and load transfer in multiphase metal alloys and their composites (with both random planar-oriented short fibers and particles) will be shown, as studied by neutron diffraction, by X-ray computed tomography, and by a model based on the reformulation of classic Maxwell’s homogenization method. Contrary to common understanding and state-of-the-art models, we experimentally observe that randomly oriented phases possess non-hydrostatic residual stress. Moreover, we disclose that the unreinforced matrix alloy stays under hydrostatic compression even under external uniaxial compression. The recently developed modeling approach allows calculating the residual stress in all phases of the composites. It rationalizes the presence of deviatoric stresses accounting for the interaction of random oriented phases with fibers having preferential orientation. It also allows the explanation of the unconventional in-situ behavior of the unreinforced alloy and the prediction of the micromechanical behavior of other similar alloys. T2 - MLZ Konferenz 2022 CY - Lenggries, Germany DA - 31.05.2022 KW - Residual Stresses KW - Aluminium Alloys KW - Microstructures PY - 2022 AN - OPUS4-55020 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Falahat, A. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Kupsch, Andreas A1 - Woracek, R. A1 - Alrwashdeh, S. A1 - Manke, I. T1 - Investigation of detector backlighting and other effects in neutron darkfield images N2 - Neutron imaging can provide unique contrast mechanisms. In order to yield reliable and reproducible attenuation coefficients for quantification, one needs to fully understand and characterize the experimental set-up. One effect that has been largely overlooked in scintillator-camera based neutron imaging systems is the backlight scattering or back illumination in the detection system which can significantly affect the quantification of attenuation coefficients and lead to severe errors and image artifacts. Herein, backlighting is investigated by varying the illuminated detector area and the magnitude of the attenuation. The attenuation coefficient of multiple metal plates was determined by polychromatic neutrons bu the CONRAD V7 instrument. The strength of the back illumination strongly depends upon the sample absorption. While it is relatively moderate (a few percent) for weak absorbing samples, it can be severe when the sample is a strong absorber or thick. KW - Attenuation coefficient KW - Neutron imaging KW - Neutron scattering KW - Polycromatic neutrons KW - Scintillator PY - 2024 SN - 1073-9149 DO - https://doi.org/10.1080/10739149.2024.2380772 SP - 1 EP - 11 PB - Taylor & Francis AN - OPUS4-60752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Residual stress in simple and complex geometries manufactured by laser powder bed fusion N2 - Design of freedom, performance improvement, cost reduction and lead time reduction are key targets when manufacturing parts in a layer-by-layer fashion using the laser powder bed fusion process (LPBF). Many research groups are focussed on improving the LPBF process to achieve the manufacturing of sound parts from a structural integrity perspective. In particular, the formation and distribution of residual stress (RS) remains a critical aspect of LPBF. The determination of the RS in LPBF benefits from the use of neutron diffraction (ND), as it allows the non-destructive mapping of the triaxial RS with a good spatial resolution. Two case studies are presented based on experiments carried out on the angular-dispersive neutron diffractometers Strain Analyser for Large Scale Engineering Applications (SALSA) (Institut Laue Langevin, Grenoble) and STRESS-Spec (FRM II, Garching). The RS in LPBF parts having a rectangular and more complex geometry (lattice structure) is analysed. The former example discusses the mapping of the RS in a rectangular body manufactured from stainless steel 316L. The manufacturing of these parts was monitored using an in-situ thermography set-up to link the RS to the thermal history. The latter discusses the RS in a lattice structure manufactured from the nickel base superalloy IN625. This geometry is challenging to characterise, and the use of a X-ray computed tomography twin is presented as tool to support the alignment of the ND experiment. The results from these case studies show a clear link between the thermal history and the RS magnitudes, as well as giving insights on the RS formation. T2 - 1st International Conference on Advanced Manufacturing for Air, Space and Land Transportation CY - Online meeting DA - 07.03.2022 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 08.12.2020 KW - Computed tomography KW - Neutron diffraction KW - X-ray diffraction KW - Additive manufacturing KW - Residual stress KW - Thermography KW - LPBF KW - Laser Powder Bed Fusion PY - 2020 AN - OPUS4-51793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D A1 - Koptyug, A. A1 - Manabaev, K. A1 - Léonard, Fabien A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Cheneler, D. A1 - Loza, K. A1 - Epple, M. A1 - Surmenev, R. A1 - Surmeneva, M. T1 - The impact of post manufacturing treatment of functionally graded Ti6Al4V scaffolds on their surface morphology and mechanical strength N2 - An ultrasonic vibration post-treatment procedure was suggested for additively manufac-tured lattices. The aim of the present research was to investigate mechanical properties andthe differences in mechanical behavior and fracture modes of Ti6Al4V scaffolds treated withtraditional powder recovery system (PRS) and ultrasound vibration (USV). Scanning electronmicroscopy (SEM) was used to investigate the strut surface and the fracture surface mor-phology. X-ray computed tomography (CT) was employed to evaluate the inner structure,strut dimensions, pore size, as well as the surface morphology of additively manufacturedporous scaffolds. Uniaxial compression tests were conducted to obtain elastic modulus,compressive ultimate strength and yield stress. Finite element analysis was performedfor a body-centered cubic (BCC) element-based model and for CT-based reconstructiondata, as well as for a two-zone scaffold model to evaluate stress distribution during elasticdeformation. The scaffold with PRS post treatment displayed ductile behavior, while USVtreated scaffold displayed fragile behavior. Double barrel formation of PRS treated scaffoldwas observed during deformation. Finite element analysis for the CT-based reconstructionrevealed the strong impact of surface morphology on the stress distribution in comparisonwith BCC cell model because of partially molten metal particles on the surface of struts,which usually remain unstressed. KW - Additive manufacturing KW - Electron beam melting KW - Computed tomography KW - FEM KW - Lattice structures PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-505960 DO - https://doi.org/10.1016/j.jmrt.2019.12.019 SN - 2238-7854 VL - 9 IS - 2 SP - 1866 EP - 1881 PB - Elsevier B.V. AN - OPUS4-50596 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Artzt, K. A1 - Mishurova, Tatiana A1 - Bauer, P.-P. A1 - Gussone, J. A1 - Barriobero-Vila, P. A1 - Evsevleev, Sergei A1 - Bruno, Giovanni A1 - Requena, G. A1 - Haubrich, J. T1 - Pandora’s Box–Influence of Contour Parameters on Roughness and Subsurface Residual Stresses in Laser Powder Bed Fusion of Ti-6Al-4V N2 - The contour scan strategies in laser powder bed fusion (LPBF) of Ti-6Al-4V were studied at the coupon level. These scan strategies determined the surface qualities and subsurface residual stresses. The correlations to these properties were identified for an optimization of the LPBF processing. The surface roughness and the residual stresses in build direction were linked: combining high laser power and high scan velocities with at least two contour lines substantially reduced the surface roughness, expressed by the arithmetic mean height, from values as high as 30 μm to 13 μm, while the residual stresses rose from ~340 to about 800 MPa. At this stress level, manufactured rocket fuel injector components evidenced macroscopic cracking. A scan strategy completing the contour region at 100 W and 1050 mm/s is recommended as a compromise between residual stresses (625 MPa) and surface quality (14.2 μm). The LPBF builds were monitored with an in-line twin-photodiode-based melt pool monitoring (MPM) system, which revealed a correlation between the intensity quotient I2/I1, the surface roughness, and the residual stresses. Thus, this MPM system can provide a predictive estimate of the surface quality of the samples and resulting residual stresses in the material generated during LPBF. KW - Additive manufacturing KW - Ti-6Al-4V KW - Contour scan strategy KW - Surface roughness KW - Melt pool monitoring KW - Residual stress KW - Synchrotron X-ray diffraction PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510585 DO - https://doi.org/10.3390/ma13153348 VL - 13 IS - 15 SP - 3348 AN - OPUS4-51058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Sydow, B. A1 - Thiede, Tobias A1 - Sizova, I. A1 - Ulbricht, Alexander A1 - Bambach, M. A1 - Bruno, Giovanni T1 - Residual Stress and Microstructure of a Ti-6Al-4V Wire Arc Additive Manufacturing Hybrid Demonstrator N2 - Wire Arc Additive Manufacturing (WAAM) features high deposition rates and, thus, allows production of large components that are relevant for aerospace applications. However, a lot of aerospace parts are currently produced by forging or machining alone to ensure fast production and to obtain good mechanical properties; the use of these conventional process routes causes high tooling and material costs. A hybrid approach (a combination of forging and WAAM) allows making production more efficient. In this fashion, further structural or functional features can be built in any direction without using additional tools for every part. By using a combination of forging basic geometries with one tool set and adding the functional features by means of WAAM, the tool costs and material waste can be reduced compared to either completely forged or machined parts. One of the factors influencing the structural integrity of additively manufactured parts are (high) residual stresses, generated during the build process. In this study, the triaxial residual stress profiles in a hybrid WAAM part are reported, as determined by neutron diffraction. The analysis is complemented by microstructural investigations, showing a gradient of microstructure (shape and size of grains) along the part height. The highest residual stresses were found in the transition Zone (between WAAM and forged part). The total stress range showed to be lower than expected for WAAM components. This could be explained by the thermal history of the component. KW - Additive manufacturing KW - Neutron diffraction KW - Residual stress KW - Hybrid manufacturing KW - WAAM KW - Ti-6Al-4V PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-508245 DO - https://doi.org/10.3390/met10060701 VL - 10 IS - 6 SP - 701 PB - MDPI AN - OPUS4-50824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Müller, Bernd R. A1 - Schneider, J. A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - Using SXRR to Probe the Nature of Discontinuities in SLM Additive Manufactured Inconel 718 Specimens N2 - The utilization of additive manufacturing (AM) to fabricate robust structural components relies on understanding the nature of internal anomalies or discontinuities, which can compromise the structural integrity. While some discontinuities in AM microstructures stem from similar mechanisms as observed in more traditional processes such as casting, others are unique to the AM process. Discontinuities in AM are challenging to detect, due to their submicron size and orientation dependency. Toward the goal of improving structural integrity, minimizing discontinuities in an AM build requires an understanding of the mechanisms of formation to mitigate their occurrence. This study utilizes various techniques to evaluate the shape, size, nature and distribution of discontinuities in AM Inconel 718, in a non-hot isostatic pressed (HIPed) as-built, non-HIPed and direct age, and HIPed with two step age samples. Non-destructive synchrotron radiation refraction and transmission radiography (SXRR) provides additional information beyond that obtained with destructive optical microscopy. SXRR was able to distinguish between voids, cracks and lack of melt in, due to its sensitivity to the orientation of the discontinuity. KW - Additive manufacturing KW - X-ray refraction radiography KW - INCONEL 718 KW - Selective laser melting PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509836 DO - https://doi.org/10.1007/s11661-020-05847-5 SN - 1543-1940 VL - 51 IS - 8 SP - 4146 EP - 4157 PB - Springer AN - OPUS4-50983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Haubrich, J. A1 - Evsevleev, Sergei A1 - Evans, Alexander A1 - Meixner, M. A1 - Serrano-Munoz, Itziar A1 - Sevostianov, I. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Connecting Diffraction-Based Strain with Macroscopic Stresses in Laser Powder Bed Fused Ti-6Al-4V N2 - The laser powder bed fusion (LPBF) production process often results in large residual stress (RS) in the parts. Nondestructive techniques to determine RS are badly needed. However, a reliable quantification of macro-RS (i.e., stress at the component level) by means of diffraction-based techniques is still a great challenge, because the link between diffraction-based strain and macro-RS is not trivial. In this study, we experimentally determine (by means of in-situ synchrotron radiation diffraction) this link for LPBF Ti-6Al-4V. We compare our results with commonly used models to determine the so-called diffraction elastic constants (DECs). We show that LPBF materials possess different DECs than wrought alloys, simply because their microstructural and mechanical properties are different. We also show that the existing models can be used to calculate DECs only if high accuracy of the RS values is not required. If the peculiarities of the microstructure have to be taken into account (as is the case of additively manufactured materials), a radically new approach is desirable. KW - Tiatanium KW - Synchrotron X-ray diffraction KW - Macroscopic stress KW - Laser powder bed fusion KW - Texture KW - Diffraction elastic constants PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506483 DO - https://doi.org/10.1007/s11661-020-05711-6 VL - 51 IS - 6 SP - 3194 EP - 3204 PB - Springer AN - OPUS4-50648 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dayani, Shahabeddin A1 - Markötter, Henning A1 - Schmidt, Anita A1 - Widjaja, Martinus Putra A1 - Bruno, Giovanni T1 - Multi-level X-ray computed tomography (XCT) investigations of commercial lithium-ion batteries from cell to particle level N2 - Adopting X-ray computed tomography (XCT) for ex-situ characterization of battery materials has gained interest in the past decade. The main goal of this paper is to demonstrate the effectiveness of several X-ray computer tomography techniques to study commercial batteries. General guidelines are provided to select the most suitable imaging equipment and parameters for investigations of lithium-ion batteries, spanning the length scales from cell to electrode, down to particle level. Relevantly, such parameters would also be suitable for operando experiments. Safety mechanisms and manufacturing inconsistencies at cell level as well as defects and inhomogeneity in cathode and anode is illustrated and quantified. Furthermore, relation of beam energy and sample-detector-distance on contrast retrieved from attenuation and phase shift is inspected using Synchrotron XCT. KW - Non-destructive testing KW - X-ray computed tomography KW - Synchrotron X-ray computed tomography KW - Lithium-ion battery PY - 2023 DO - https://doi.org/10.1016/j.est.2023.107453 SN - 2352-152X VL - 66 SP - 107453 PB - Elsevier Ltd. AN - OPUS4-57512 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Sevostianov, I. A1 - Mishurova, Tatiana A1 - Hofmann, M. A1 - Garcés, G. A1 - Bruno, Giovanni T1 - Explaining Deviatoric Residual Stresses in Aluminum Matrix Composites with Complex Microstructure N2 - The residual stresses in multiphase metal Matrix composites with both random planar-oriented short fibers and particles were studied by neutron diffraction and by a model based on the reformulation of classic Maxwell’s homogenization method. Contrary to common understanding and state-of-the-art models, we experimentally observed that randomly oriented phases possess non-hydrostatic residual stress. The recently developed modeling Approach allows calculating the residual stress in all phases of the composites. It rationalizes the presence of deviatoric stresses Accounting for the interaction of random oriented phases with fibers having preferential orientation. KW - Metal matrix composite KW - Residual stress KW - Deviatoric KW - Micromechanics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-506472 DO - https://doi.org/10.1007/s11661-020-05697-1 VL - 51 IS - 6 SP - 3104 EP - 3113 PB - Springer AN - OPUS4-50647 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Thiede, Tobias A1 - Sprengel, Maximilian A1 - Kromm, Arne A1 - Nadammal, Naresh A1 - Nolze, Gert A1 - Saliwan Neumann, Romeo A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - The residual stress in as‑built Laser Powder Bed Fusion IN718 alloy as a consequence of the scanning strategy induced microstructure N2 - The effect of two types of scanning strategies on the grain structure and build-up of Residual Stress (RS) has been investigated in an as-built IN718 alloy produced by Laser Powder Bed Fusion (LPBF). The RS state has been investigated by X-ray diffraction techniques. The microstructural characterization was performed principally by Electron Backscatter Diffraction (EBSD), where the application of a post-measurement refinement technique enables small misorientations (< 2°) to be resolved. Kernel average misorientation (KAM) distributions indicate that preferably oriented columnar grains contain higher levels of misorientation, when compared to elongated grains with lower texture. The KAM distributions combined with X-ray diffraction stress maps infer that the increased misorientation is induced via plastic deformation driven by the thermal stresses, acting to self-relieve stress. The possibility of obtaining lower RS states in the build direction as a consequence of the influence of the microstructure should be considered when envisaging scanning strategies aimed at the mitigation of RS. KW - Additive manufacturing KW - LPBF KW - Residual stress KW - Inconel 718 KW - Kernel average misorientation KW - Texture PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511769 DO - https://doi.org/10.1038/s41598-020-71112-9 VL - 10 IS - 1 SP - 14645 AN - OPUS4-51176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ziesche, R. A1 - Robinson, J. A1 - Kok, M. A1 - Markötter, Henning A1 - Kockelmann, W. A1 - Kardjilov, N. A1 - Manke, I. A1 - Brett, D. A1 - Shearing, P. T1 - Editors’ Choice—4D Neutron and X-ray Tomography Studies of High Energy Density Primary Batteries: Part I. Dynamic Studies of LiSOCl2 during Discharge N2 - The understanding of dynamic processes in Li-metal batteries is an important consideration to enable the full capacity of cells to be utilised. These processes, however, are generally not directly observable using X-ray techniques due to the low attenuation of Li; and are challenging to visualise using neutron imaging due to the low temporal resolution of the technique. In this work, complementary X-ray and neutron imaging are combined to track the dynamics of Li within a primary Li/SOCl2 cell. The temporal challenges posed by neutron imaging are overcome using the golden ratio imaging method which enables the identification of Li diffusion in operando. This combination of techniques has enabled an improved understanding of the processes which limit rate performance in Li/SOCl2 cells and may be applied beyond this chemistry to other Li-metal cells. KW - Nneutron imaging KW - X-ray imaging KW - Tomography KW - Primary Battery PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515802 DO - https://doi.org/10.1149/1945-7111/abbbbc SN - 1945-7111 VL - 13 IS - 167 SP - 130545 PB - IOP Publishing AN - OPUS4-51580 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Magkos, Sotirios A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - Direct iterative reconstruction of computed tomography trajectories: Reconstruction from limited number of projections with DIRECTT N2 - X-ray computed tomography has many applications in materials science and non-destructive testing. While the standard filtered back-projection reconstruction of the radiographic data sets is fast and simple, it typically fails in returning accurate results from missing or inconsistent projections. Among the alternative techniques that have been proposed to handle such data is the Direct Iterative REconstruction of Computed Tomography Trajectories (DIRECTT) algorithm. We describe a new approach to the algorithm, which significantly decreases the computational time, while achieving a better reconstruction quality than that of other established algorithms. KW - Computed tomography KW - DIRECTT KW - Iterative reconstruction KW - Limited data PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514403 DO - https://doi.org/10.1063/5.0013111 SN - 0034-6748 VL - 91 IS - 10 SP - 103107-1 EP - 103107-8 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-51440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beckmann, Jörg T1 - Photolytically and Thermally Initiated Destruction on the Stability of (Ultra)High Molecular Polyethylene N2 - THz and mid IR spectroscopy of high-molecular PE (HMW) and ultra high-molecular PE (UHMW) reveals modifications of the molecular structure. Characteristic absorption bands are changed if the two materials are exposed by γ-Co60 radiation up to 600 kGy and subsequently stored at an annealing temperature of 398 K until for 729 days. UHMW-PE and HMW-PE behave differently during the ageing process because of their molecular weight and inherent structure distinctions. The spectroscopic data offer characteristic absorption bands, which have been used to describe the complete ageing process in more detail. For instance, the integral absorption in the B1u THz-region can be used to describe quantitatively the reduction of crystallinity. The formation of trans vinylene unsaturation and the decay of vinyl during ageing can be observed in detail in the mid IR range. T2 - 9th International Workshop on Terahertz Technology and Applications CY - Kaiserslautern, Germany DA - 03.03.2020 KW - Degradation KW - MID IR Spectroscopy PY - 2020 AN - OPUS4-50555 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritsch, Tobias A1 - Sprengel, Maximilian A1 - Evans, Alexander A1 - Farahbod-Sternahl, L. A1 - Saliwan Neumann, Romeo A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - On the determination of residual stresses in additively manufactured lattice structures N2 - The determination of residual stresses becomes more complicated with increasing complexity of the structures investigated. Additive manufacturing techniques generally allow the production of ‘lattice structures’ without any additional manufacturing step. These lattice structures consist of thin struts and are thus susceptible to internal stress-induced distortion and even cracks. In most cases, internal stresses remain locked in the structures as residual stress. The determination of the residual stress in lattice structures through nondestructive neutron diffraction is described in this work. It is shown how two difficulties can be overcome: (a) the correct alignment of the lattice structures within the neutron beam and (b) the correct determination of the residual stress field in a representative part of the structure. The magnitude and the direction of residual stress are discussed. The residual stress in the strut was found to be uniaxial and to follow the orientation of the strut, while the residual stress in the knots was more hydrostatic. Additionally, it is shown that strain measurements in at least seven independent directions are necessary for the estimation of the principal stress directions. The measurement directions should be chosen according to the sample geometry and an informed choice on the possible strain field. If the most prominent direction is not measured, the error in the calculated stress magnitude increases considerably. KW - Additive manufacturing KW - Laser powder bed fusion KW - Residual stress KW - Principal stress components KW - Neutron diffraction KW - Lattice structures PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520663 DO - https://doi.org/10.1107/S1600576720015344 SN - 1600-5767 VL - 54 SP - 228 EP - 236 AN - OPUS4-52066 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Trofimov, Anton A1 - Apel, D. A1 - Ulbricht, Alexander A1 - Kromm, Arne A1 - Hesse, René A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - On the interplay of microstructure and residual stress in LPBF IN718 N2 - The relationship between residual stresses and microstructure associated with a laser powder bed fusion (LPBF) IN718 alloy has been investigated on specimens produced with three different scanning strategies (unidirectional Y-scan, 90° XY-scan, and 67° Rot-scan). Synchrotron X-ray energy-dispersive diffraction (EDXRD) combined with optical profilometry was used to study residual stress (RS) distribution and distortion upon removal of the specimens from the baseplate. The microstructural characterization of both the bulk and the nearsurface regions was conducted using scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). On the top surfaces of the specimens, the highest RS values are observed in the Y-scan specimen and the lowest in the Rot-scan specimen, while the tendency is inversed on the side lateral surfaces. A considerable amount of RS remains in the specimens after their removal from the baseplate, especially in the Y- and Z-direction (short specimen Dimension and building direction (BD), respectively). The distortion measured on the top surface following baseplate thinning and subsequent removal is mainly attributed to the amount of RS released in the build direction. Importantly, it is observed that the additive manufacturing microstructures challenge the use of classic theoretical models for the calculation of diffraction elastic constants (DEC) required for diffraction-based RS analysis. It is found that when the Reuß model is used for the calculation of RS for different crystal planes, as opposed to the conventionally used Kröner model, the results exhibit lower scatter. This is discussed in context of experimental measurements of DEC available in the literature for conventional and additively manufactured Ni-base alloys. KW - L-PBF IN718 material KW - Effect of scanning strategies KW - Near-surface X-ray diffraction KW - Residual stress in AM KW - Distortion upon baseplate removal PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519460 DO - https://doi.org/10.1007/s10853-020-05553-y SN - 0022-2461 VL - 56 IS - 9 SP - 5845 EP - 5867 PB - Springer AN - OPUS4-51946 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Kozadayeva, M. A1 - Manabaev, K. A1 - Panin, A. A1 - Sjöström, W. A1 - Koptyug, A. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Meinel, Dietmar A1 - Bruno, Giovanni A1 - Cheneler, D. A1 - Surmenev, R. A1 - Surmeneva, M. T1 - Different approaches for manufacturing Ti-6Al-4V alloy with triply periodic minimal surface sheet-based structures by electron beam melting N2 - Targeting biomedical applications, Triply Periodic Minimal Surface (TPMS) gyroid sheet-based structures were successfully manufactured for the first time by Electron Beam Melting in two different production Themes, i.e., inputting a zero (Wafer Theme) and a 200 µm (Melt Theme) wall thickness. Initial assumption was that in both cases, EBM manufacturing should yield the structures with similar mechanical properties as in a Wafer-mode, as wall thickness is determined by the minimal beam spot size of ca 200 µm. Their surface morphology, geometry, and mechanical properties were investigated by means of electron microscopy (SEM), X-ray Computed Tomography (XCT), and uniaxial tests (both compression and tension). Application of different manufacturing Themes resulted in specimens with different wall thicknesses while quasi-elastic gradients for different Themes was found to be of 1.5 GPa, similar to the elastic modulus of human cortical bone tissue. The specific energy absorption at 50% strain was also similar for the two types of structures. Finite element simulations were also conducted to qualitatively analyze the deformation process and the stress distribution under mechanical load. Simulations demonstrated that in the elastic regime wall, regions oriented parallel to the load are primarily affected by deformation. We could conclude that gyroids manufactured in Wafer and Melt Themes are equally effective in mimicking mechanical properties of the bones. KW - Electron beam melting KW - Scaffold KW - Lightweight structures KW - Computed tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531595 DO - https://doi.org/10.3390/ma14174912 SN - 1996-1944 VL - 14 IS - 17 SP - 1 EP - 21 PB - MDPI CY - Basel AN - OPUS4-53159 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Evsevleev, Sergei A1 - Mishurova, Tatiana A1 - Khrapov, D. A1 - Paveleva, A. A1 - Meinel, Dietmar A1 - Surmenev, R. A1 - Surmeneva, M. A1 - Koptyug, A. A1 - Bruno, Giovanni T1 - X-ray Computed Tomography Procedures to Quantitatively Characterize the Morphological Features of Triply Periodic Minimal Surface Structures N2 - Additively manufactured (AM) metallic sheet-based Triply Periodic Minimal Surface Structures (TPMSS) meet several requirements in both bio-medical and engineering fields: Tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some challenges related to quality control, which can prevent their successful application. In fact, the optimization of the AM process is impossible without considering structural characteristics as manufacturing accuracy, internal defects, as well as surface topography and roughness. In this study, the quantitative non-destructive analysis of TPMSS manufactured from Ti-6Al-4V alloy by electron beam melting was performed by means of X-ray computed tomography (XCT). Several advanced image analysis workflows are presented to evaluate the effect of build orientation on wall thicknesses distribution, wall degradation, and surface roughness reduction due to the chemical etching of TPMSS. It is shown that the manufacturing accuracy differs for the structural elements printed parallel and orthogonal to the manufactured layers. Different strategies for chemical etching show different powder removal capabilities and both lead to the loss of material and hence the gradient of the wall thickness. This affects the mechanical performance under compression by reduction of the yield stress. The positive effect of the chemical etching is the reduction of the surface roughness, which can potentially improve the fatigue properties of the components. Finally, XCT was used to correlate the amount of retained powder with the pore size of the functionally graded TPMSS, which can further improve the manufacturing process. KW - Metamaterials KW - Functionally graded porous structure KW - Triply periodic minimal surface structures KW - Roughness analysis KW - Powder removal KW - Deep learning segmentation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-528142 DO - https://doi.org/10.3390/ma14113002 VL - 14 IS - 11 SP - 3002 PB - MDPI AN - OPUS4-52814 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Ulbricht, Alexander A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Kromm, Arne A1 - Hofmann, M. A1 - Wimpory, R. C. A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - Scanning Manufacturing Parameters Determining the Residual Stress State in LPBF IN718 Small Parts N2 - The influence of scan strategy on the residual stress (RS) state of an as-built IN718 alloy produced by means of laser powder bed fusion (LPBF) is investigated. Two scan vector rotations (90°-alternation and 67°-rotation), each produced following two different scan vector lengths (long and short), are used to manufacture four rectangular prisms. Neutron diffraction (ND) and laboratory X-ray diffraction (XRD) techniques are used to map the bulk and surface RS state, respectively. The distortion induced upon removal from the baseplate is measured via profilometry. XRD measurements show that the two long scan vector strategies lead to higher RS when compared with the equivalent short scan vector strategies. Also, the 67°-rotation strategies generate lower RS than their 90°-alternation counterparts. Due to the lack of reliable stress-free d0 references, the ND results are analyzed using von Mises stress. In general, ND results show significant RS spatial non-uniformity. A comparison between ND and distortion results indicates that the RS component parallel to the building direction (Z-axis) has a predominant role in the Z-displacement. The use of a stress balance scheme allows to discuss the d0 variability along the length of the specimens, as well as examine the absolute RS state. KW - As-built LPBF IN718 alloy KW - Scan strategy influence KW - Neutron diffraction KW - Residual stress state KW - Stress balance condition KW - Distortion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526360 DO - https://doi.org/10.1002/adem.202100158 VL - 23 IS - 7 SP - 158 PB - Wiley AN - OPUS4-52636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Laquai, René A1 - Müller, Bernd R. A1 - Paciornik, S. A1 - Horvath, J. A1 - Tushtev, K. A1 - Rezwan, K. A1 - Bruno, Giovanni T1 - Evolution of Damage in All-Oxide Ceramic Matrix Composite After Cyclic Loading N2 - While structural ceramics usually display a brittle mechanical behavior, their composites may show nonlinearities, mostly due to microcracking. Herein, the stiffness evolution of a sandwich-like laminate of an Al2O3 15%vol. ZrO2 matrix reinforced with Nextel 610 fibers is studied as a function of number of cycles N in tension. The stiffness of the composite degrades with increasing N, indicating microcracking. However, synchrotron X-ray refraction radiography shows that the internal specific surface of such cracks varies differently. A modeling strategy is developed for the calculation of the equivalent stiffness of mixtures (first the matrix and then the sandwich), based on the Voigt and Reuß schemes. The Bruno–Kachanov model is then used to estimate the initial microcrack density in the matrix (due to the thermal expansion mismatch) and the amount of microcracking increase upon cyclic loading. The stiffness in the composite degrades dramatically already after 20 000 cycles but then remains nearly constant. The combination of mechanical testing, quantitative imaging analysis, and modeling provides insights into the damage mechanisms acting: microcrack propagation is more active than microcrack initiation upon cyclic loading, but the second also occurs. This scenario is similar but not equal to previous results on porous and microcracked ceramics. KW - Ceramic matrix composites KW - Homogenization schemes KW - Microcracking KW - Nonlinear behavior KW - Synchrotron X-ray refraction radiography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534541 DO - https://doi.org/10.1002/adem.202100763 SN - 1527-2648 SN - 1438-1656 VL - 24 IS - 6 SP - 2100763 -1 EP - 2100763 -13 PB - VCH GmbH CY - Weinheim AN - OPUS4-53454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauzon, C. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Dubiez-Le Goff, S. A1 - Murugesan, S. A1 - Bruno, Giovanni A1 - Hryha, E. T1 - Residual stresses and porosity in Ti-6Al-4V produced by laser powder bed fusion as a function of process atmosphere and component design N2 - The influence of the process gas, laser scan speed, and sample thickness on the build-up of residual stresses and porosity in Ti-6Al-4V produced by laser powder bed fusion was studied. Pure argon and helium, as well as a mixture of those (30% helium), were employed to establish process atmospheres with a low residual Oxygen content of 100 ppm O2. The results highlight that the subsurface residual stresses measured by X-ray diffraction were significantly lower in the thin samples (220 MPa) than in the cuboid samples (645 MPa). This difference was attributed to the shorter laser vector length, resulting in heat accumulation and thus in-situ stress relief. The addition of helium to the process gas did not introduce additional subsurface residual stresses in the simple geometries, even for the increased scanning speed. Finally, larger deflection was found in the cantilever built under helium (after removal from the baseplate), than in those produced under argon and an argon-helium mixture. This result demonstrates that complex designs involving large scanned areas could be subjected to higher residual stress when manufactured under helium due to the gas’s high thermal conductivity, heat capacity, and thermal diffusivity. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Process atmosphere KW - Helium PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534209 DO - https://doi.org/10.1016/j.addma.2021.102340 VL - 47 SP - 2340 PB - Elsevier B.V. AN - OPUS4-53420 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fritsch, Tobias A1 - Farahbod-Sternahl, L. A1 - Serrano-Munoz, Itziar A1 - Léonard, F. A1 - Haberland, C. A1 - Bruno, Giovanni T1 - 3D Computed Tomography Quantifies the Dependence of Bulk Porosity, Surface Roughness, and Re-Entrant Features on Build Angle in Additively Manufactured IN625 Lattice Struts N2 - Layer-by-layer additive manufacturing (AM) by means of laser-powder bed Fusion (L-PBF) offers many prospects regarding the design of lattice structures used, for example, in gas turbines. However, defects such as bulk porosity, Surface roughness, and re-entrant features are exacerbated in nonvertical structures, such as tilted struts. The characterization and quantification of these kinds of defects are essential for the correct estimation of fracture and fatigue properties. Herein, cylindrical struts fabricated by L-PBF are investigated by means of X-ray computed tomography (XCT), with the aim of casting light on the dependence of the three kinds of defects (bulk porosity, surface roughness, and re-entrant features) on the build angle. Innovative analysis methods are proposed to correlate shape and position of pores, to determine the angular-resolved Surface roughness, and to quantify the amount of re-entrant surface features, q. A meshing of the XCT surface enables the correlation of q with the classical Surface roughness Pa. This analysis leads to the conclusion that there is a linear correlation between q and Pa. However, it is conjectured that there must be a threshold of surface roughness, below which no re-entrant features can be build. KW - Additive manufacturing KW - Laser powder bed fusion KW - Computed tomography KW - Surface roughness analysis KW - Re-entrant surface feature PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534728 DO - https://doi.org/10.1002/adem.202100689 IS - 2100689 SP - 1 EP - 8 PB - Wiley-VCH Verlag AN - OPUS4-53472 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Mishurova, Tatiana A1 - Sprengel, Maximilian A1 - Pirling, T. A1 - Kromm, Arne A1 - Bruno, Giovanni T1 - The importance of subsurface residual stress in laser powder bed fusion IN718 N2 - The residual stress (RS) in laser powder bed fusion (LPBF) IN718 alloy samples produced using a 67°-rotation scan strategy is investigated via laboratory X-ray diffraction (XRD) and neutron diffraction (ND). The location dependence of the strain-free (d₀) lattice spacing in ND is evaluated using a grid array of coupons extracted from the far-edge of the investigated specimen. No compositional spatial variation is observed in the grid array. The calculated RS fields show considerable non-uniformity, significant stress gradients in the region from 0.6 to 2 mm below the surface, as well as subsurface maxima that cannot be accounted for via XRD. It is concluded that failure to determine such maxima would hamper a quantitative determination of RS fields by means of the stress balance method. KW - Laser powder bed fusion KW - Neutron and X-ray diffraction KW - Residual stress analysis KW - Strain-free lattice references KW - Stress balance PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-532707 DO - https://doi.org/10.1002/adem.202100895 SN - 1615-7508 SN - 1527-2648 VL - 24 IS - 6 SP - 1 EP - 7 PB - Wiley-VCH CY - Weinheim AN - OPUS4-53270 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Magkos, Sotirios A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - Suppression of Cone-Beam Artefacts with Direct Iterative Reconstruction Computed Tomography Trajectories (DIRECTT) N2 - The reconstruction of cone-beam computed tomography data using filtered back-projection algorithms unavoidably results in severe artefacts. We describe how the Direct Iterative Reconstruction of Computed Tomography Trajectories (DIRECTT) algorithm can be combined with a model of the artefacts for the reconstruction of such data. The implementation of DIRECTT results in reconstructed volumes of superior quality compared to the conventional algorithms. KW - DIRECTT KW - Iterative method KW - Signal processing KW - X-ray imaging KW - Computed tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531085 DO - https://doi.org/10.3390/jimaging7080147 SN - 2313-433X) VL - 7 IS - 8 SP - 147 - 1 EP - 147 -9 PB - MDPI CY - Basel, Switzerland AN - OPUS4-53108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silvestroni, L. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Ulbricht, Alexander A1 - Wieder, Frank A1 - Fritsch, Tobias A1 - Sciti, D. A1 - Bruno, Giovanni T1 - Determination of short carbon fiber orientation in zirconium diboride ceramic matrix composites N2 - In fiber-reinforced components, the fiber alignment and orientation have paramount influence on the thermomechanical properties of the resulting composite, for both short and continuous fiber. Here we present the case of an ultra-refractory matrix intended for extreme environment applications, ZrB2, reinforced with 20 vol% and 50 vol% short carbon fibers. In both cases, fibers tend to align perpendicular to the uniaxial pressure applied during shaping and sintering of a pellet, although the fiber tilt across the pellet thickness is difficult to determine. Moreover, for high volume fractions of reinforcement, the spatial distribution of the fibers is heterogeneous and tends to have domains of preferential orientations. We compare the information on the fiber distribution as collected by scanning electron microscopy images, X-ray computed tomography and synchrotron X-ray refraction radiography (SXRR). The three techniques prove to be complementary. Importantly, we demonstrate that SXRR yields the most statistically significant information due to the largest field of view, yet with a sensitivity down to the nanometer, and that can be successfully applied also to heavy matrix materials, such as zirconium boride. KW - Ceramic matrix composites KW - Synchrotron X-ray refraction radiography KW - X-ray computed tomography KW - Scanning electron microscopy KW - High-temperature ceramics PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597712 DO - https://doi.org/10.1016/j.jeurceramsoc.2024.02.048 SN - 0955-2219 VL - 44 IS - 8 SP - 4853 EP - 4862 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-59771 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Fritsch, Tobias A1 - Luzin, Vladimir A1 - Ferrari, Bruno A1 - Simón-Muzás, Juan A1 - Evans, Alexander A1 - Bruno, Giovanni T1 - Impact of scan strategy on principal stresses in laser powder bed fusion N2 - Additive manufacturing techniques, such as laser powder bed fusion (PBF-LB), are well known for their exceptional freedom in part design. However, these techniques are also characterized by the development of large thermal gradients during production and thus residual stress (RS) formation in produced parts. In this context, neutron diffraction enables the non-destructive characterization of the bulk RS distribution. By control of the thermal gradients in the powder-bed plane by scan strategy variation we study the impact of in-process scan strategy variations on the microstructure and the three-dimensional distribution of RS. Microstructural analysis by means of electron backscatter diffraction reveals sharp microstructure transitions at the interfaces ranging from 100-200 µm. The components of the RS tensor are determined by means of neutron diffraction and the principal stress directions and magnitudes are determined by eigenvalue decomposition. We find that the distribution of RS in the powder-bed plane corresponds to the underlying scan strategy. When the alternating scan vectors align with the x- and y sample coordinate axes, the principal stress directions co-align. In the present geometry, nearly transverse isotropic stress states develop when the scan vectors are either aligned 45° between x and y or continuously rotated by 67° between each layer. KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Electron Backscatter Diffraction KW - Neutron Diffraction KW - Residual Stress KW - Principal Stress PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607910 DO - https://doi.org/10.1016/j.matdes.2024.113171 SN - 0264-1275 VL - 244 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-60791 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, Michela A1 - Tsamos, Athanasios A1 - Faglioni, Francesco A1 - Fioresi, Rita A1 - Zanchetta, Ferdinando A1 - Bruno, Giovanni T1 - Geometric deep learning for enhanced quantitative analysis of microstructures in X-ray computed tomography data N2 - Quantitative microstructural analysis of XCT 3D images is key for quality assurance of materials and components. In this paper we implement a Graph Convolutional Neural Network (GCNN) architecture to segment a complex Al-Si Metal Matrix composite XCT volume (3D image). We train the model on a synthetic dataset and we assess its performance on both synthetic and experimental, manually-labeled, datasets. Our simple GCNN shows a comparable performance, measured via the Dice score, to more standard machine learning methods, but uses a greatly reduced number of parameters (less than 1/10 of parameters), features low training time, and needs little hardware resources. Our GCNN thus achieves a cost-effective reliable segmentation. KW - Geometric deep learning KW - Segmentation KW - Microstructure KW - X-ray computed tomography KW - Al–Si metal matrix composites PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602517 DO - https://doi.org/10.1007/s42452-024-05985-0 SN - 3004-9261 VL - 6 IS - 6 SP - 1 EP - 9 AN - OPUS4-60251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Procedures to Quantitatively Characterize Morphological Features of Triply Periodic Minimal Surface Structures N2 - Additively manufactured (AM) metallic sheet-based Triply Periodic Minimal Surface Structures (TPMSS) meet several requirements in both bio-medical and engineering fields: Tunable mechanical properties, low sensitivity to manufacturing defects, mechanical stability, and high energy absorption. However, they also present some challenges related to quality control. In fact, the optimization of both the AM process and the properties of TPMSS is impossible without considering structural characteristics as manufacturing accuracy, internal defects, and as well as surface topography and roughness. In this study, the quantitative non-destructive analysis of TPMSS manufactured from Ti-6Al-4V alloy by electron beam melting was performed by means of laboratory X-ray computed tomography (XCT). T2 - International conference on tomography of material and structures 2022 CY - Grenoble, France DA - 27.06.2022 KW - Additive manufacturing KW - Scaffold KW - Lightweight structures KW - Computed tomography PY - 2022 AN - OPUS4-55229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Reveron, H. A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Chevalier, J. A1 - Bruno, Giovanni T1 - Transformation-induced plasticity in zirconia during tensile loading: A combined microscopy and synchrotron X-ray refraction study N2 - The stress-induced tetragonal to monoclinic (t-m) zirconia phase transformation can provide a certain degree of plasticity to Ceria-stabilized (Ce-TZP) zirconia-based composites. Characterizing and monitoring this phase transition on a millimeter-size range, within the bulk and in-situ remains a challenge. In this work, the mechanical behavior of Ce-TZP based composite was studied in tension, combining microscopy and synchrotron Xray refraction techniques. In contrast with microscopy methods, which only provide surface information, X-ray refraction radiography (SXRR) allowed the visualization of all the transformation bands, over the entire length and thickness of tested specimens, opening up new avenues for in-situ stress-induced t-m transformation studies. KW - Zirconia KW - Ceria KW - Composite KW - Phase transformation KW - Plasticity KW - Synchrotron X-ray refraction PY - 2024 DO - https://doi.org/10.1016/j.matlet.2024.136445 SN - 0167-577X SN - 1873-4979 VL - 366 SP - 1 EP - 4 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-59977 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and rotor blades of wind turbines are basically made of fiber reinforced plastics (FRP). Their failure heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report on in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics (CFRP) due to inter fiber failure. An in-house designed compact-tensile testing machine with a load range up to 15 kN was integrated into the beam path. Since conventional radiographs do not reveal sufficient contrast to distinct cracks due to inter fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging technique (DEI) is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. In the laboratory, scanning X-ray refraction topography of CFRP has been applied long before but it comes along with several disadvantages: the long total measuring time hampers real time (in-situ) measurements and the required small beam size hinders end-to-end imaging. The introduced technique overcomes both drawbacks. Imaging and tensile test rig are run unsynchronized at the greatest possible frame rate (0.7 s-1 at 28.8 µm pixel size) and smallest possible strain rate (5.5∙10-4 s-1). For 0°/90° non-crimped fabrics (ncf) the first inter fiber cracks occurred at 380 MPa (strain 0.7 %). Prior to failure at about 760 MPa (strain 2.0 %) we observe the evolution of a nearly equidistant 1 mm grid of cracks running across the entire sample in the fully damaged state before total failure. T2 - 41st Risø International Symposium on Materials Science - Materials and Design for Next Generation Wind Turbine Blades CY - Online meeting DA - 07.09.2020 KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 AN - OPUS4-51223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in-situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. T2 - 12th BESSY@HZB User Meeting 2020 CY - Online meeting DA - 10.12.2020 KW - Carbon Fiber Reinforced Plastics KW - Crack evolution KW - Diffraction Enhanced Imaging KW - In situ tensile test KW - X-ray refraction PY - 2020 AN - OPUS4-51802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mrkwitschka, Paul T1 - Machine learning assisted characterization of a Low Temperature Co-fired Ceramic (LTCC) module measured by synchrotron computed tomography. N2 - The 5G technology promises real time data transmission for industrial processes, autonomous driving, virtual and augmented reality, E-health applications and many more. The Low Temperature Co-fired Ceramics (LTCC) technology is well suited for the manufacturing of microelectronic components for such applications. Still, improvement of the technology such as further miniaturization is required. This study focuses on the characterization of inner metallization of LTCC multilayer modules, especially on the vertical interconnect access (VIA). Critical considerations for this characterization are delamination, pore clustering in and at the edge of the VIA, deformation, and stacking offset. A LTCC multilayer consisting of a glassy crystalline matrix with silver based VIAs was investigated by synchrotron x-ray tomography (CT). The aim of this study is to propose a multitude of structural characteristic values to maximize the information gained from the available dataset. Data analysis has been done with the open source software ImageJ as well as several additional plugins. The high-resolution CT data was evaluated through 2D slices for accessibility reasons. The segmentation of all 2000 slices to assess the different regions e.g. pores, silver and glass ceramic was done by a supervised machine learning algorithm. A quantitative evaluation of shape, deformation, and porosity of the VIA with respect to its dimensions is presented and the suitability of the characterization approach is assessed. T2 - 54. Metallographie Tagung CY - Online meeting DA - 16.09.2020 KW - Machine Learning KW - LTCC KW - Synchrotron Tomography PY - 2020 AN - OPUS4-51299 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Risse, S. A1 - Juhl, A. A1 - Mascotto, S. A1 - Arlt, T. A1 - Markötter, Henning A1 - Hilger, A. A1 - Manke, I. A1 - Fröba, M. T1 - Detailed and Direct Observation of Sulfur Crystal Evolution During Operando Analysis of a Li-S Cell with Synchrotron Imaging N2 - Herein, we present a detailed investigation of the electrochemically triggered formation and dissolution processes of α- and β-sulfur crystals on a monolithic carbon cathode using operando high-resolution synchrotron radiography (438 nm/pixel). The combination of visual monitoring with the electrical current response during cyclic voltammetry provides valuable insights into the sulfur formation and dissolution mechanism. Our observations show that the crystal growth process is mainly dictated by a rapid equilibrium between long-chain polysulfides on one side and solid sulfur/short-chain polysulfides on the other side, which is consistent with previous studies in this field. The high temporal and spatial resolution of synchrotron imaging enables the observation of different regimes during the sulfur formation and dissolution process. The appearance of short-chain polysulfides after the first anodic CV peak initiates a rapid dissolution process of α-sulfur crystals on the cathode. The increase in the long-chain lithium polysulfide concentration at the cathode surface during charge results in an increased crystal growth rate, which in turn produces imperfections in α- and β-sulfur crystals. There are strong indications that these defects are fluid inclusions, which may trap dissolved polysulfides and therefore reduce the electrochemical cell capacity. KW - LiS battery KW - Radiography KW - Synchrotron Imaging PY - 2020 DO - https://doi.org/10.1021/acs.jpclett.0c01284 VL - 11 IS - 14 SP - 5674 EP - 5679 AN - OPUS4-51100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Léonard, Fabien A1 - Zhang, Zhen A1 - Malow, Marcus A1 - Bruno, Giovanni T1 - 3D characterisation of ammonium nitrate powders by X-ray computed tomography N2 - The mixture of ammonium nitrate (AN) prills and fuel oil (FO), usually called ANFO, is extensively used in the mining industry as a bulk industrial explosive. One of the major performance predictors of ANFO mixtures is the fuel oil retention, which is itself governed by the porosity of the AN prills. Standardised tests routinely used to assess oil retention face several important limitations; the first being the difficulty to cover the wide range of porosity contents and morphologies from different types of ammonium nitrate prills; the second being the inability to evaluate the closed porosity, which is an important factor regarding the sensitivity of the explosive to detonation. In this study, we present how X-ray computed tomography (XCT), and the associated advanced data processing workflow, can be used to fully characterise the structure and morphology of AN prills. We show that structural parameters such as volume fraction of the different phases and morphological parameters such as specific surface area and shape factor can be reliably extracted from the XCT data, and that there is a good agreement with the measured oil retention values. XCT can therefore be employed to non-destructively and accurately evaluate and characterise porosity in ammonium nitrate prills. T2 - 23rd Seminar on New Trends in Research of Energetic Materials CY - Meeting was canceled DA - 01.04.2020 KW - Ammonium nitrate KW - Prill KW - Non-destructive characterisation KW - Porosity KW - Specific surface area PY - 2020 SP - 163 EP - 171 AN - OPUS4-51272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Diffraction based residual stress analysis for laser powder bed fusion alloys N2 - Laser Powder Bed Fusion (PBF-LB/M) is a layer wise metal additive manufacturing (AM) technology, which enables significant advancements of component design, leading to potential efficiency and performance improvements. However, the thermal cycles inherent to the process comprising large localized thermal gradients and repeated melting and solidification cycles leads to the generation of high magnitude residual stresses. These residual stresses can be detrimental both during manufacturing of components and in subsequent application. Therefore, a deep understanding of the influence of process parameters on the residual stresses are crucial for efficient manufacturing and safe application. The experimental characterization of these residual stresses is therefore crucial and can provide a reliable baseline for simulations of both the process and applications. Diffraction-based methods for residual stress analysis using penetrating neutrons and high energy X-rays enable non-destructive spatially resolved characterization of both surface and bulk residual stresses. However, the unique microstructural features inherent to the process can challenge some of our assumptions when using these methods. These challenges include the determination of a stress-free reference, the use of correct elastic constants (both SCEC and DEC) and the influence of surface roughness, texture, and porosity on residual stresses. This presentation will detail recent insights and recommendations for the characterization of residual stresses in a range of PBF-LB/M metallic alloys (Fe, Ni, Al and Ti) T2 - 11th edition of the European Conference on Residual Stress (ECRS11) CY - Prague, Czech Republic DA - 03.06.2024 KW - Residual stress KW - Additive manufacturing KW - Laser Powder Bed Fusion KW - Diffraction PY - 2024 AN - OPUS4-60443 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Magkos, Sotirios T1 - Iterative reconstruction from under-sampled Computed Tomography data N2 - In X-ray computed tomography (XCT), an X-ray beam of intensity I0 is transmitted through an object and its attenuated intensity I is measured when it exits the object. The attenuation of the beam depends on the attenuation coefficients along its path. The attenuation coefficients provide information about the structure and composition of the object and can be determined through mathematical operations that are referred to as reconstruction. The standard reconstruction algorithms are based on the filtered backprojection (FBP) of the measured data. While these algorithms are fast and relatively simple, they do not always succeed in computing a precise reconstruction, especially from under-sampled data. Alternatively, an image or volume can be reconstructed by solving a system of linear equations. Typically, the system of equations is too large to be solved but its solution can be approximated by iterative methods, such as the Simultaneous Iterative Reconstruction Technique (SIRT) and the Conjugate Gradient Least Squares (CGLS). This dissertation focuses on the development of a novel iterative algorithm, the Direct Iterative Reconstruction of Computed Tomography Trajectories (DIRECTT). After its reconstruction principle is explained, its performance is assessed for real parallel- and cone-beam CT (including under-sampled) data and compared to that of other established algorithms. Finally, it is demonstrated how the shape of the measured object can be modelled into DIRECTT to achieve even better reconstruction results. KW - Computed tomography KW - DIRECTT KW - Iterative algorithm KW - X-ray imaging KW - Metrics PY - 2022 SP - 1 EP - 94 PB - Universitätsbibliothek Potsdam CY - Potsdam AN - OPUS4-56465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rieder, Philipp A1 - Petrich, Lukas A1 - Serrano-Munoz, Itziar A1 - Fernández, Ricardo A1 - Bruno, Giovanni A1 - Schmidt, Volker T1 - Statistical Comparison of Substructures in Pure Aluminum Before and After Creep Deformation, Based on EBSD Image Data N2 - Electron backscatter diffraction (EBSD) images of extruded pure aluminum were statistically analyzed to investigate creep-induced subgrain structures after applying two different levels of creep stress, corresponding to the power law (PL) and power-law breakdown (PLB) regimes. Kernel average misorientation analysis of EBSD measurements revealed 2D morphologies, which were subdivided by a multi-step segmentation procedure into subgranular arrangements. Various descriptors were employed to characterize the “subgrains” quantitatively, including their size, shape, spatial arrangement, and crystallographic orientation. In particular, the analysis of the orientations of subgrains was conducted by neglecting rotations around the loading axis. This approach facilitated the individual investigation of the {001} and {111} subgrain families with respect to the loading axis for two investigated stress levels plus a reference specimen. For the PL regime, the statistical analysis of subgrain descriptors computed from segmented image data revealed a similar degree of strain accumulation for {111} and {001} subgrains. In contrast, for the PLB regime, the analyzed descriptors indicate that {111} subgrains tend to accumulate significantly more strain than {001} ones. These observations suggest that the mechanisms leading to PLB may be associated with strain localization dependent on intergranular stress, hindering the recovery process within {111} grains. KW - Crystallographic descriptor KW - Dislocation-climb-controlled creep KW - Electron backscatter diffraction (EBSD) KW - Geometric descriptor KW - Ernel average misorientation (KAM) KW - pure aluminum KW - Qquantification and segmentation KW - Statistical image analysis KW - subgrain PY - 2023 DO - https://doi.org/10.1093/micmic/ozad121 SN - 1431-9276 SP - 1 EP - 12 PB - Oxford University Press AN - OPUS4-58730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schob, D. A1 - Sagradov, I. A1 - Roszak, R. A1 - Sparr, H. A1 - Franke, R. A1 - Ziegenhorn, M. A1 - Kupsch, Andreas A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Experimental determination and numerical simulation of material and damage behaviour of 3D printed polyamide 12 under cyclic loading N2 - The material and damage behaviour of additively manufactured polyamide 12 under cyclic loading was characterized by cyclic tests and microstructure analysis by using microscopy, X-ray refraction, and computed tomography. The results were used to determine parameters for the viscoplastic material model by Chaboche and a damage model by Gurson-Tvergaard-Needleman. The temperature was monitored during the experiments and the self-heating effect was observed. By including this effect, a higher accuracy could be achieved with the results of mechanical experiments. KW - 3D printing Polyamide 12 KW - Chaboche model KW - GTN model KW - Material and damage behaviour KW - X-ray refraction KW - Computed tomography PY - 2020 DO - https://doi.org/10.1016/j.engfracmech.2019.106841 SN - 0013-7944 VL - 229 SP - 106841-1 EP - 106841-13 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50557 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Redefining residual stress analysis to tackle the challenges posed by additively manufactured materials and structures N2 - Additively manufactured (and in particular laser powder bed fused) materials represent a manyfold challenge for the materials scientist and engineer because of their distinctive microstructure. If laser powder bed fusion is used to produce components, the complexity level increases because meso-structures (e.g., overhanging features, surface and internal defects) gain importance. Furthermore, if the main advantage of additive manufacturing, i.e., the freedom of design, is to be fully exploited, and geometrically complex structures, such as lattices, are manufactured, then such structures become meta-materials. This means that the geometry and the materials properties become equally important. This matryoshka-like (more literary than the dry “multi-scale”) complexity makes the characterization of the residual stress fields by means of diffraction methods so difficult with the current means, that new paradigms are necessary to tackle the challenge. Indeed, classic open problems acquire an extra layer of difficulty, such that new solutions need to be found and the sometimes-dormant debate needs to be re-opened. Examples include the determination of: a- the unstrained reference: this reference can become location-dependent and needs to be carefully determined; b- the so-called diffraction elastic constants, which becomes immensely challenging since even the single-crystal elastic constants are not known for additively manufactured materials. On top of this, other problems arise. The determination of the principal axes of stress becomes non-trivial because the hatching strategy sometimes dominates over the sample geometry. Even further, in complex structures, such as lattices, the textbook statement that the strain measurement in six independent directions uniquely identifies the strain tensor becomes simply invalid. The peculiar surface features of additively manufactured materials transform trivial tasks into formidable challenges: the precise alignment of a specimen in a beam or the determination of surface stresses with laboratory X-rays need to be thoroughly re-discussed and lay far from being routine tasks. In this paper, we will show a few examples of the cases mentioned above. We will demonstrate that sometimes the classic approach works very well, but other times surprising conclusions can be drawn from in-depth studies of the residual stress in additively manufactured materials. In short, we predicate that classic methods cannot be used on additively manufactured materials and structures without a critical evaluation of their validity and application range. T2 - ICRS11 CY - Nancy, France DA - 28.03.2022 KW - Neutron diffraction KW - Laser powder bed fusion KW - Diffraction elastic constants KW - Unstrained reference KW - Surface roughness KW - Porosity PY - 2022 AN - OPUS4-54642 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Damage and stress evolution in multi-phase metal matrix composites N2 - While there is a extensive literature on the micro-mechanical behavior of metal matrix composites (MMCs) under uniaxial applied stress, very little is available on multi-phase MMCs. In order to cast light on the reinforcement and damage processes in such multi-phase composites, an Al alloy with one and two ceramic reinforcements (planar-random oriented alumina fibers and SiC particles) were studied. In-situ compression tests during neutron diffraction experiments were used to track the load transfer among phases, while X-ray computed tomography was used to investigate pre-strained samples, in order to monitor and quantify damage. We found that damage progresses differently in composites with different orientations of the fiber mat. Because of the presence of the intermetallic network, it was observed that the second ceramic reinforcement changes the load transfer scenario only at very high applied load, when also intermetallic particles break. We rationalized the experimental results by means of a micromechanical model based on Maxwell’s homogenization scheme, and we could explain why no damage is observed in the ductile matrix under compression: the matrix finds itself in hydrostatic compression, and the Poisson’s tensile strain is totally carried by the reinforcement phases T2 - CIMTEC CY - Perugia, Italy DA - 20.06.2022 KW - Load transfer KW - Neutron Diffraction KW - Michromechanical modeling KW - Computed Tomography KW - Machine Learning PY - 2022 AN - OPUS4-55404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mair, Georg W. T1 - Influence of Internal Pressure Regulation During Filament Winding on Failure Mechnism in Type 4 Pressure Vessels: A Case Study N2 - Hydrogen storage is a crucial part of the hydrogen value chain, particularly in terms of safety and social acceptance of hydrogen technologies. For on-board and transportation applications, hydrogen is commonly stored as a compressed gas in pressure vessels. Full composite wrapped Type 4 pressure vessels are especially beneficial due to their high weight-saving potential and their capability to withstand high working pressures. To maintain an appropriate safety level, the mechanical behavior of the composite structure has been the subject of investigation in numerous studies. In this study, the failure mechanisms of two designs of Type 4 cylinders are investigated. The two designs differ solely in the manufacturing process parameters, particularly the internal pressure applied during the filament winding process. Variations in internal pressure result in different residual stress states and changes in the quality of the composite structure. The stacking sequence, materials used, and other manufacturing parameters remain unchanged. The cylinders show different failure mechanisms in slow burst tests: one design fails in hoop windings, while the other one fails in helical windings, despite no stress exaggeration in the fiber direction being observed with embedded optical fibers or in numerical simulations. To explain the failure mechanisms, the quality of the cylinders is investigated. The results of X-ray computed tomography and pulse-echo investigation, highlight the complexity of the interactions between manufacturing process parameters, residual stresses, manufacturing quality, and the mechanical behavior of composite pressure vessels. Resin-rich areas in the composite material are identified as a possible cause of the differing failure mechanisms. T2 - 11th International Conference on Hydrogen Safety ICHS 2025 CY - Seoul, Republic of Korea DA - 22.09.2025 KW - omposite KW - Pressure vessel KW - Filament winding KW - Slow burst test KW - Failure mechanism PY - 2025 AN - OPUS4-64462 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Evsevleev, Sergei A1 - Sevostianov, I. T1 - Determination of macroscopic stress from diffraction experiments: A critical discussion N2 - The paper is motivated by some inconsistencies and contradictions present in the literature on the calculation of the so-called diffraction elastic constants. In an attempt at unifying the views that the two communities of Materials Science and Mechanics of Materials have on the subject, we revisit and define the terminology used in the field. We also clarify the limitations of the commonly used approaches and Show that a unified methodology is also applicable to textured materials with a nearly arbitrary grain shape. We finally compare the predictions based on this methodology with experimental data obtained by in situ synchrotron radiation diffraction on additively manufactured Ti-6Al4V alloy. We show that (a) the transverse isotropy of the material yields good agreement between the best-fit isotropy approximation (equivalent to the classic Kröner’s model) and the experimental data and (b) the use of a general framework allows the calculation of all components of the tensor of diffraction elastic constants, which are not easily measurable by diffraction methods. This allows us to extend the current state-of-the-art with a predictive tool. KW - Additive manufacturing KW - X-ray diffraction KW - Elastic constants KW - Stress concentration tensor PY - 2020 DO - https://doi.org/10.1063/5.0009101 VL - 128 IS - 2 SP - 025103 PB - AIP Publishing AN - OPUS4-50993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lorenzoni, R. A1 - Curosu, I. A1 - Léonard, Fabien A1 - Paciornik, S. A1 - Mechtcherine, V. A1 - Silva, F. A. A1 - Bruno, Giovanni T1 - Combined mechanical and 3D-microstructural analysis of strain-hardening cement-based composites (SHCC) by in-situ X-ray microtomography N2 - The paper presents the results of a series of combined mechanical and in-situ morphological investigations on highstrength strain-hardening cement-based Composites (SHCC). Tension and compression experiments were performed in a CT scanner employing a dedicated mechanical testing rig. The in-situ microtomographic scans enabled correlating the measured specimen response with relevant microstructural features and fracture processes. The microstructural segmentation of SHCC was performed in the framework of Deep Learning and it targeted an accurate segmentation of pores, fibers and aggregates. Besides their accurate volumetric representation, these phases were quantified in terms of content, size and orientation. The fracture processes were monitored at different loading stages and Digital Volume Correlation (DVC) was employed to spatially map the strains and cracks in the specimens loaded in compression. The DVC analysis highlighted the effect of loading conditions, specimen geometry and material heterogeneity at the mesolevel on the strain distribution and fracture localization. KW - Digital Volume Correlation KW - High Strength Concrete KW - In-situ Computed Tomography KW - composites PY - 2020 DO - https://doi.org/10.1016/j.cemconres.2020.106139 VL - 136 SP - 106139 PB - Elsevier Ltd. AN - OPUS4-51054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Toda-Caraballo, I. A1 - Bruno, Giovanni A1 - Turchenko, V. A1 - Gorshkova, Y. A1 - González-Doncel, G. T1 - Analysis of the Combined Strengthening Effect of Solute Atoms and Precipitates on Creep of Aluminum Alloys N2 - The creep strengthening mechanisms in (age-hardenable) aluminum alloys are analyzed on the basis of a new microstructural study of powder samples, an analysis of a comprehensive revision of creep data from the literature, and a new modeling approach. A strategy based on the strength difference (SD) method to separate the contributions of solid solution atoms and precipitates to creep strengthening is proposed. The new methodology considers the combination of the two contributions avoiding the need of a threshold stress term in the creep equation. The contribution of both precipitates and solid solution is taken into account by means of the analysis of the lattice parameter variation with aging time. For this study, powders of two commercial AA2xxx alloys have been analyzed using diffraction methods. The experimental results are modeled using Lubarda’s approach combined with the SD method. KW - Composites KW - Aluminum alloys KW - Creep models KW - Neutron Diffraction KW - Stress exponent PY - 2020 DO - https://doi.org/10.1002/adem.201901355 VL - 22 IS - 4 SP - 1901355 PB - WILEY-VCH Verlag AN - OPUS4-51055 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Fernández, R. A1 - Garcés, G. A1 - Nieto-Luis, H. A1 - Gonzáles-Doncel, G. T1 - Fractional brownian motion of dislocations during creep deformation of metals N2 - The present work offers an explanation on how the long-range interaction of dislocations influences their movement, and therefore the strain, during creep of metals. It is proposed that collective motion of dislocations can be described as a fractional Brownian motion. This explains the noisy appearance of the creep strain signal as a function of time. Such signal is split into a deterministic and a stochastic part. These terms can be related to two kinds of dislocation motions: individual and collective, respectively. The description is consistent with the fractal nature of strain-induced dislocation structures predicated in previous works. Moreover, it encompasses the evolution of the strain rate during all stages of creep, including the tertiary one. Creep data from Al99.8% and Al- 3.85%Mg tested at different temperatures and stresses are used to validate the proposed ideas: it is found that different creep stages present different diffusion characters, and therefore different dislocation motion character. KW - Metals KW - Fractional brownian motion KW - Creep deformation PY - 2020 DO - https://doi.org/10.1016/j.msea.2020.140013 VL - 796 SP - 140013 PB - Elsevier B.V. CY - Paris AN - OPUS4-51450 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials Part I- Residual Stress analysis by Diffraction N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 12.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Using Neutron Diffraction to Monitor Stress Relaxation in Additively Manufactured 316L N2 - The relaxation of residual stress in laser powder bed fused stainless steel 316L parts was monitored using monochromatic and time-of-flight neutron diffraction. T2 - ISIS student meeting CY - Online meeting DA - 26.10.2020 KW - Stainless Steel KW - Residual Stress KW - Additive Manufacturing PY - 2020 AN - OPUS4-51469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evsevleev, Sergei T1 - Micromechanical response of multi-phase Al-alloy matrix composites under uniaxial compression N2 - Aluminum alloys are extensively used in the automotive industry. Particularly, squeeze casting production of Al-Si alloys is employed in the conception of metal matrix composites (MMC) for combustion engines. Such materials are of a high interest since they allow combining improved mechanical properties and reduced weight and hence improve efficiency. Being a multiphase material, most MMCs show complex micromechanical behavior under different load conditions. In this work we investigated the micromechanical behavior of two MMCs, both consisting of a near-eutectic cast AlSi12CuMgNi alloy, one reinforced with 15%vol. Al2O3 short fibers and the other with 7%vol. Al2O3 short fibers + 15%vol. SiC particles. Both MMCs have complex 3D microstructure consisting of four and five phases: Al-alloy matrix, eutectic Si, intermetallics, Al2O3 fibers and SiC particles. The in-situ neutron diffraction compression experiments were carried out on the Stress-Spec beamline and disclosed the evolution of internal phase-specific stresses in both composites. In combination with the damage mechanism revealed by synchrotron X-ray computed tomography (SXCT) on plastically pre-strained samples, this allowed understanding the role of every composite’s phase in the stress partitioning mechanism. Finally, based on the Maxwell scheme, a micromechanical model was utilized. The model perfectly rationalizes the experimental data and predicts the evolution of principal stresses in each phase. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 09.12.2020 KW - Metal matrix composite KW - Neutron diffraction KW - Damage mechanism KW - Load transfer KW - Computed tomography PY - 2020 AN - OPUS4-52032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of the scanning strategy on the residual stress state in IN718 additive manufactured parts N2 - Laser Powder Bed Fusion (L-PBF) is an additive manufacturing technique enabling the design of complex geometries that are unrivalled by conventional production technologies. Nevertheless, L-PBF process is known to induce a high amount of residual stresses (RS) due to the high temperature gradients present during powder melting by laser. High tensile residual stresses are to be found the edges whereas the bulk material shows balancing compressive RS. Literature shows that the RS is highly sensitive to the process parameters. In particular, this study presents the characterization of the RS state in two L-PBF parts produced with a rastering scan vector that undergoes 90° or 67° rotation between subsequent layers. T2 - MLZ User Meeting 2020 CY - Online meeting DA - 08.12.2020 KW - Laser Powder Bed Fusion KW - IN718 KW - EBSD analysis KW - Residual stress state PY - 2020 AN - OPUS4-51821 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Sprengel, Maximilian A1 - Klaus, M. A1 - Genzel, C. A1 - Schneider, J. A1 - Bruno, Giovanni T1 - On the influence of heat treatment on microstructure and mechanical behavior of laser powder bed fused Inconel 718 N2 - A range of heat treatments have been developed for wrought Inconel 718 to obtain desired properties. For additively manufactured Inconel 718, the recently developed standard ASTM F3301 provides guidance for heat treatment of powder bed fusion specimens. Although this standard is based on standards developed for wrought Inconel 718, it does not include direct aging. Since direct aging reduces the number of processing steps, it can result in a post processing cost reduction if the desired properties are obtained. In this study, we characterized the microstructure and tensile behavior of Inconel 718 specimens produced by a laser powder bed fusion process. The specimens were heat treated according to two different routines after stress relieving: a full heat Treatment versus a one-step direct aging process. Differences in the resulting texture and grain morphology were observed. The ex-situ stress-strain behavior was broadly similar. However, a slight increase in yield strength was observed for the direct aged specimen. In order to understand this behavior, investigations with in-situ synchrotron Energy dispersive X-ray diffraction tensile testing revealed differences in the load partitioning among different Crystal directions. Importantly, the elastic anisotropy expressed by the magnitude of the diffraction elastic constants showed a dependency on the microstructures. KW - Electron microscopy KW - X-ray analysis KW - Inconel 718 KW - Additive Manufacturing KW - Mechanical behavior KW - Diffraction elastic constants PY - 2021 DO - https://doi.org/10.1016/j.msea.2020.140555 VL - 805 SP - 40555 PB - Elsevier B.V. CY - Amsterdam AN - OPUS4-52142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Berndard, D. A1 - Léonard, Fabien A1 - Plougonven, E. A1 - Bruno, Giovanni T1 - On the use of autocorrelation functions, permeability tensors, and computed tomography to characterise the anisotropy of diesel particulate filter materials N2 - We show how the combination of the spatial autocorrelation function and permeability calculations, applied to 3D X-ray computed tomography data, can yield quantitative information on the anisotropy of both meso-structure and fluid flow in Diesel Particulate Filter (DPF) materials, such as Cordierite and SiC. It was found that both the degree of anisotropy, and the orientation of the permeability and meso-structure are similar, but not identical. We confirm that the morphological anisotropy of cordierite materials is weak, and clearly influenced by the extrusion process that determines the main direction of anisotropy. Properties of the autocorrelation function are discussed and it is shown why estimating the characteristic length of real meso-structures (grain or ?pore? size) is not possible. Finally, we show that the autocorrelation function applied on grey-level images can give a good estimate of the degree of anisotropy even with limited resolution. KW - Anisotropy KW - Autocorrelation function KW - Computed tomography KW - Permeability tensor KW - Diesel particulates filter KW - Ceramics PY - 2020 DO - https://doi.org/10.1080/14786435.2020.1798532 SN - 1478-6435 VL - 100 IS - 22 SP - 2802 EP - 2835 PB - Taylor & Francis AN - OPUS4-52291 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohseninia, A A1 - Eppler, M A1 - Kartouzian, D A1 - Markötter, Henning A1 - Kardjilov, N A1 - Wilhelm, F A1 - Scholta, J A1 - Manke, I T1 - PTFE Content in Catalyst Layers and Microporous Layers: Effect on Performance and Water Distribution in Polymer Electrolyte Membrane Fuel Cells N2 - This work describes the effects of catalyst layers (CLs) consisting of hydrophobic PTFE on the performance and water management of PEM fuel cells. Catalyst inks with various PTFE contents were coated on Nafion membranes and characterized using contact angle measurements, SEX-EDX, and mercury porosimetry. Fuel cell tests and electrochemical impedance spectroscopy (EIS) were conducted under varying operating conditions for the prepared materials. At dry conditions, CLs with 5 wt.% PTFE were advantageous for cell performance due to improved membrane hydration, whereas under humid conditions and high air flow rates CLs with 10 wt.% PTFE improved the performance in high current density region. Higher PTFE contents (⩾20 wt.%) increased the mass transport resistance due to reduced porosity of the CLs structure. Operando neutron radiography was utilized to study the effects of hydrophobicity gradients within CLs and cathode microporous layer (MPLC) on liquid water distribution. More hydrophobic CLs increased the water content in adjacent layers and improved performance, especially at dry conditions. MPLC with higher PTFE contents increased the overall liquid water within the CLs and GDLs and escalated the water transfer to the anode side. Furthermore, the role of back-diffusion transport mechanism on water distribution was identified for the investigated cells. KW - Neutron imaging KW - Polymer Electrolyte Membrane Fuel Cell KW - Catalyst Layer KW - Microporous Layer KW - Water Distribution PY - 2021 DO - https://doi.org/10.1149/1945-7111/abec53 VL - 168 IS - 3 SP - 034509 PB - IOP Science AN - OPUS4-52402 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Micromechanics of internal stresses in multiphase materials, Part II- Mechanical properties of microcracked and porous materials N2 - In this Seminar cycle I will present first diffraction methods to determine residual stress and investigate micromechanical properties of complex materials, and then particularize the treatment with applications to porous microcracked ceramics for diesel particulate filter applications. I will show that neutron diffraction is particularly suited for bulk studies, where 3D stresses are needed. The advantages to use Time-of-Flight or steady state sources will be discussed, together with the problematic of the determination of absolute RS values. Finally, the behavior of DPF materials under applied load or at high temperatures will be discussed under the combination of macroscopic and microscopic tests. T2 - ATHOR webinar "Micromechanics of internal stresses in multiphase materials" CY - Online meeting DA - 26.01.2021 KW - Porosity KW - Neutron Diffraction KW - Residual Stress KW - Non-linear stress-strain KW - Anisotropy KW - Microcracking KW - Imaging PY - 2021 AN - OPUS4-52126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Work- and Data flow for CT at BAMline I N2 - After a general presentation of the beamline, specifically the workflow for ex-situ CT at BAMline is presented. Although being used in a broad variety of research fields the usual workflow for CT experiments is in most cases similar in terms of sample mounting, tomographic scan and reconstruction. Specific scanning schemes allow for a preview reconstruction carried out during the scan. A detailed description of the used hardware as well as the self-coded programs applied in the data pipeline will be given. This will be accompanied by a practical demonstration of the software involved in the entire process. T2 - Pipeline for XCT data acquisition and reduction workshop CY - Online meeting DA - 22.02.2021 KW - BAMline KW - Synchrotron KW - Tomography PY - 2021 AN - OPUS4-52168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tsamos, Athanasios T1 - Computed tomography data conditioning with AI: A Multi-Level Framework to enhance qualitatively and visually what we already have! N2 - Irrespective of the experimental care used to acquire Computed Tomography Data, certain artifacts might still exist such as: Noise, Blurring, Ring Artifacts etc. To tackle this problem, a complete multi-level framework employing AI (Deep Artificial Neural Nets), targeting specific artifacts individually, is presented. The goal is to render the data suitable for subsequent unproblematic segmentation without any loss of information, compared to manual conditioning with traditional filters. The strategy can therefore be used to acquire faster CT data (e.g. in-situ investigations) and ensure legacy with existing data obtained, perhaps, on older instruments. T2 - Machine Learning Workshop CY - Online Meeting DA - 18.03.2021 KW - Computed Tomography KW - CT KW - Data Conditioning KW - AI KW - Machine Learning KW - Neural Nets KW - Noise Reduction PY - 2021 AN - OPUS4-52321 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Assessing the safety of new technologies: Summary of Project AGIL N2 - In Additive Manufacturing everybody is talking about Free Form, Unconventional Design, Re-thinking Components, “Think out of the box”. However, there are a few outstanding question: a) What are the material properties ? They certainly differ from literature values for conventional materials; b) How about the microstructure? It is different from conventional materials. Does it stay so with ageing? How does it form? c) Do we properly take residual stress into account? We often blame them for our ignorance about failure scenarios. d) Do we apply tailored heat treatments? Very often, we follow conventional schedules… This talk describes the summary of the efforts carried out within the BAM Project AGIL. At BAM, we aimed to thoroughly investigate the microstructure and how it evolves as a function of load and temperature (service), to determine the material properties after different process and service conditions, to properly determine residual stress and the way it impacts mechanical properties and component performance, to properly quantify the impact of (unavoidable?) defects, and to determine heat treatments tailored to the process-specific material (stress relieve, microstructure homogenization etc.). The Project AGIL was and is intimately coupled with the project ProMoAM, dealing with online monitoring of AM processes. T2 - Workshop In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Mechanical properties KW - Additive manufacturing KW - Residual Stress KW - Microstructure KW - Fatigue KW - Creep PY - 2021 AN - OPUS4-52581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kardjilov, N A1 - Manke, I A1 - Hilger, A A1 - Arlt, T A1 - Bradbury, R A1 - Markötter, Henning A1 - Woracek, R A1 - Strobel, M A1 - Treimer, W A1 - Banhart, J T1 - The Neutron Imaging Instrument CONRAD — Post‐Operational Review N2 - The neutron imaging instrument CONRAD was operated as a part of the user program of the research reactor BER‐II at Helmholtz‐Zentrum Berlin (HZB) from 2005 to 2020. The Instrument was designed to use the neutron flux from the cold source of the reactor, transported by a curved neutron guide. The pure cold neutron spectrum provided a great advantage in the use of different neutron optical components such as focusing lenses and guides, solid‐state polarizers, Monochromators and phase gratings. The flexible setup of the instrument allowed for implementation of new methods including wavelength‐selective, dark‐field, phase‐contrast and imaging with polarized neutrons. In summary, these developments helped to attract a large number of scientists and industrial customers, who were introduced to neutron imaging and subsequently contributed to the Expansion of the neutron imaging community. KW - Neutron imaging KW - Neutron scattering KW - Neutron instrument KW - Tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-534190 DO - https://doi.org/10.3390/ jimaging7010011 VL - 7 IS - 11 SP - 7010011 PB - MDPI AN - OPUS4-53419 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khimich, M. A. A1 - Prosolov, K. A. A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Monforte, X. A1 - Teuschl, A. H. A1 - Slezak, P. A1 - Ibragimov, E. A. A1 - Saprykin, A. A. A1 - Kovalevskaya, Z. G. A1 - Dmitriev, A. I. A1 - Bruno, Giovanni A1 - Sharkeev, Y. P. T1 - Advances in Laser Additive Manufacturing of Ti-Nb Alloys: From Nanostructured Powders to Bulk Objects N2 - The additive manufacturing of low elastic modulus alloys that have a certain level of porosity for biomedical needs is a growing area of research. Here, we show the results of manufacturing of porous and dense samples by a laser powder bed fusion (LPBF) of Ti-Nb alloy, using two distinctive fusion strategies. The nanostructured Ti-Nb alloy powders were produced by mechanical alloying and have a nanostructured state with nanosized grains up to 90 nm. The manufactured porous samples have pronounced open porosity and advanced roughness, contrary to dense samples with a relatively smooth surface profile. The structure of both types of samples after LPBF is formed by uniaxial grains having micro- and nanosized features. The inner structure of the porous samples is comprised of an open interconnected system of pores. The volume fraction of isolated porosity is 2 vol. % and the total porosity is 20 vol. %. Cell viability was assessed in vitro for 3 and 7 days using the MG63 cell line. With longer culture periods, cells showed an increased cell density over the entire surface of a porous Ti-Nb sample. Both types of samples are not cytotoxic and could be used for further in vivo studies. KW - Additive manufacturing KW - Biomaterials KW - Ti-Nb alloy KW - Nanostructured powder KW - Laser methods KW - Powder methods KW - Laser powder bed fusion PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525344 DO - https://doi.org/10.3390/nano11051159 VL - 11 IS - 5 SP - 1159 PB - MDPI AN - OPUS4-52534 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Peruzzi, N. A1 - Galli, S. A1 - Helmholz, H. A1 - Kardjilov, N. A1 - Krüger, D. A1 - Markötter, Henning A1 - Moosmann, J. A1 - Orlov, D. A1 - Prgomet, Z. A1 - Willumeit-Römer, R. A1 - Wennerberg, A. A1 - Bech, M. T1 - Multimodal ex vivo methods reveal that Gd-rich corrosion byproducts remain at the implant site of biodegradable Mg-Gd screws N2 - Extensive research is being conducted on magnesium (Mg) alloys for bone implant manufacturing, due to their biocompatibility, biodegradability and mechanical properties. Gadolinium (Gd) is among the most promising alloying elements for property control in Mg alloy implants; however, its toxicity is contro- versial. Investigating Gd behavior during implant corrosion is thus of utmost importance. In this study, we analyzed the degradation byproducts at the implant site of biodegradable Mg-5Gd and Mg-10Gd implants after 12 weeks healing time, using a combination of different imaging techniques: histology, energy-dispersive x-ray spectroscopy (EDX), x-ray microcomputed tomography (μCT) and neutron μCT. The main finding has been that, at the healing time in exam, the corrosion appears to have involved only the Mg component, which has been substituted by calcium and phosphorus, while the Gd remains localized at the implant site. This was observed in 2D by means of EDX maps and extended to 3D with a novel application of neutron tomography. X-ray fluorescence analysis of the main excretory organs also did not reveal any measurable accumulation of Gd, further reinforcing the conclusion that very limited or no removal at all of Gd-alloy happened during degradation. KW - Magnesium-gadolinium alloy KW - Biodegradable implant KW - Multimodal analysis KW - Energy-dispersive x-ray spectroscopy KW - Micro-computed tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-535910 DO - https://doi.org/10.1016/j.actbio.2021.09.047 SN - 1742-7061 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-53591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sprengel, Maximilian A1 - Ulbricht, Alexander A1 - Evans, Alexander A1 - Kromm, Arne A1 - Sommer, Konstantin A1 - Werner, Tiago A1 - Kelleher, J. A1 - Bruno, Giovanni A1 - Kannengießer, Thomas T1 - Towards the optimization of post-laser powder bed fusion stress-relieve treatments of stainless steel 316L N2 - This study reports on the stress relaxation potential of stress-relieving heat treatments for laser powder bed fused 316L. The residual stress is monitored non-destructively using neutron diffraction before and after the heat treatment. Moreover, the evolution of the microstructure is analysed using scanning electron microscopy. The results show, that a strong relaxation of the residual stress is obtained when applying a heat treatment temperature at 900°C. However, the loss of the cellular substructure needs to be considered when applying this heat treatment strategy. KW - Residual stress KW - Additive manufacturing KW - Neutron diffraction KW - Projekt AGIL - Alterung additiv gefertigter metallischer Materialien und Komponenten PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536045 DO - https://doi.org/10.1007/s11661-021-06472-6 SN - 1543-1940 VL - 52 IS - 12 SP - 5342 EP - 5356 PB - Springer CY - Boston AN - OPUS4-53604 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pauzon, C. A1 - Mishurova, Tatiana A1 - Fischer, M. A1 - Ahlström, J. A1 - Fritsch, Tobias A1 - Bruno, Giovanni A1 - Hryha, Eduard T1 - Impact of contour scanning and helium-rich process gas on performances of Alloy 718 lattices produced by laser powder bed fusion N2 - Contour scanning and process gas type are process parameters typically considered achieving second order effects compared to first order factors such as laser power and scanning speed. The present work highlights that contour scanning is crucial to ensure geometrical accuracy and thereby the high performance under uniaxial compression of complex Alloy 718 lattice structures. Studies of X-ray computed tomography visualizations of as-built and compression-strained structures reveal the continuous and smooth bending and compression of the walls, and the earlier onset of internal contact appearance in the denser lattices printed with contour. In contrast, the effect of addition of He to the Ar process gas appears to have limited influence on the mechanical response of the lattices and their microstructure as characterized by electron backscattered diffraction. However, the addition of He proved to significantly enhance the cooling rate and to reduce the amount of the generated spatters as evidenced by in situ monitoring of the process emissions, which is very promising for the process stability and powder reusability during laser powder bed fusion. KW - Additive manufacturing KW - Laser powder bed fusion KW - Gyroid lattice KW - Process atmosphere PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546632 DO - https://doi.org/10.1016/j.matdes.2022.110501 SN - 0264-1275 VL - 215 SP - 110501 PB - Elsevier Ltd. AN - OPUS4-54663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Léonard, F. A1 - Lange, A. A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - On the Morphological and Crystallographic Anisotropy of Diesel Particulate Filter Materials N2 - The determination of the anisotropy of materials’ microstructure and morphology (pore space) in diesel particulate filter (DPF) materials is an important problem to solve, since such anisotropy determines the mechanical, thermal, and filtration properties of such materials. Through the use of a dedicated (and simple) segmentation algorithm, it is shown how to exploit the information yielded by 3D X-ray computed tomography data to quantify the morphological anisotropy. It is also correlated that such anisotropy of the pore space Such anisotropy of the pore space is also correlated with the microstructure and crystallographic anisotropy of the material in several showcases: a microstructurally isotropic material, such as SiC, and some morphologically and microstructurally anisotropic cordierite materials. In the later case, the finer the grain size, the more isotropic the microstructure. KW - Diesel Particulate Filter Materials PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-540705 DO - https://doi.org/10.1002/adem.202101380 VL - 24 IS - 2101380 SP - 1 EP - 12 PB - Wiley VCH GmbH CY - Weinheim AN - OPUS4-54070 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Laquai, René A1 - Schaupp, Thomas A1 - Griesche, Axel A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Hannemann, Andreas A1 - Kannengießer, Thomas A1 - Bruno, Giovanni T1 - Quantitative analysis of hydrogen-assisted microcracking in duplex stainless steel through X-ray refraction 3D imaging N2 - While the problem of the identification of mechanisms of hydrogen assisted damage has and is being thoroughly studied, the quantitative analysis of such damage still lacks suitable tools. In fact, while, for instance, electron microscopy yields excellent characterization, the quantitative analysis of damage requires at the same time large field-of-views and high spatial resolution. Synchrotron X-ray refraction techniques do possess both features. In this work, we show how synchrotron X-ray refraction computed tomography (SXRCT) can quantify damage induced by hydrogen embrittlement in a lean duplex steel, yielding results that overperform even those achievable by synchrotron X-ray absorption computed tomography. As already reported in literature, but this time using a non-destructive technique, we show that the hydrogen charge does not penetrate to the center of tensile specimens. By the comparison between virgin and hydrogen-charged specimens, we deduce that cracks in the specimen bulk are due to the rolling process rather than hydrogen-assisted. We show that (micro)cracks propagate from the surface of tensile specimens to the interior with increasing applied strain, and we deduce that a significant crack propagation can only be observed short before rupture. KW - 2101 duplex stainless steel KW - Hydrogen embrittlement KW - Synchrotron radiation KW - X-ray refraction KW - Computed tomography KW - Microcracking PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-542811 DO - https://doi.org/10.1002/adem.202101287 SN - 1438-1656 SP - 1 EP - 10 PB - Wiley-VCH CY - Weinheim AN - OPUS4-54281 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Artzt, K. A1 - Haubrich, J. A1 - Sevostianov, I. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Micromechanical behavior of annealed Ti-6Al-4V produced by Laser Powder Bed Fusion N2 - The micromechanical behavior of an annealed Ti-6Al-4V material produced by Laser Powder Bed Fusion was characterized by means of in-situ synchrotron X-ray diffraction during a tensile test. The lattice strain evolution was obtained parallel and transversal to the loading direction. The elastic constants were determined and compared with the conventionally manufactured alloy. In the plastic regime, a lower plastic anisotropy exhibited by the lattice planes was observed along the load axis (parallel to the building direction) than in the transverse direction. Also, the load transfer from α to β phase was observed, increasing global ductility of the material. The material seems to accumulate a significant amount of intergranular strain in the transverse direction. KW - Additive manufacturing KW - Ti-6Al-4V KW - Anisotropy KW - Intergranular strain KW - Synchrotron X-ray diffraction PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547406 DO - https://doi.org/10.1080/26889277.2022.2063763 VL - 2 IS - 1 SP - 186 EP - 201 PB - Taylor & Francis AN - OPUS4-54740 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Oster, Simon A1 - Ulbricht, Alexander A1 - Bruno, Giovanni T1 - Review on image registration methods for the quality control in additive manufacturing N2 - A critical challenge in Additive Manufacturing is to ensure the safety and dimensional accuracy of produced parts. Since quality control is made by means of different online and offline imaging techniques (e.g. Thermography, X-ray and Optical Computer Tomography), image registration plays an important role in addressing these challenges. This paper introduces the main motivation, challenges, and research gaps of image registration in Additive Manufacturing. Furthermore, it introduces the main transformations, registration methods, similarity matrices and accuracy measurement. The main aim of the paper is to present a comprehensive review on the available methods for image registration in Additive Manufacturing based on the measurement techniques. Various registration methods, including landmark-based, point cloud-based, image intensity-based, and shape-based techniques, are examined in their applications for quality control, defect detection, and distortion quantification. KW - Image processing KW - Image fusion KW - Computed tomography KW - Computer-aided design KW - Additive manufacturing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624495 DO - https://doi.org/10.1007/s40964-024-00932-2 SN - 2363-9520 SP - 1 EP - 27 PB - Springer Science and Business Media LLC AN - OPUS4-62449 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Popiela, Bartosz A1 - Günzel, Stephan A1 - Sklorz, Christian A1 - Widjaja, Martinus Putra A1 - Mair, Georg W. A1 - Seidlitz, Holger T1 - Application of the incremental hole-drilling method for residual stress determination in type 4 pressure vessels N2 - Hole-drilling method is a standardized technique for obtaining residual stresses in isotropic structures. Previous studies provide a foundation that enables the use of this method to investigate orthotropic structures, such as fiber-reinforced composites. In this study, the incremental hole-drilling method was applied to investigate residual stresses in filament wound type 4 composite pressure vessels. The investigated composite cylinders were manufactured with different internal pressure functions during the winding process, to achieve distinct residual stress states. Additionally, the influence of the initial loading under sustained internal pressure and increased temperature on the stress distribution was investigated. It was shown that the residual stress state can be influenced by varying the internal pressure in the winding process. After testing at sustained load and increased temperature, a stress redistribution was observed, which took place due to creep phenomena. Finally, a discussion of the challenges for the application of the hole-drilling method to composite pressure vessels is provided. KW - Hole-drilling method KW - Filament winding KW - Type 4 composite pressure vessels KW - Residual stresses KW - Stress redistribution PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627765 DO - https://doi.org/10.1515/mt-2024-0328 SN - 2195-8572 VL - 67 IS - 4 SP - 663 EP - 674 PB - Walter de Gruyter GmbH AN - OPUS4-62776 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Fritsch, Tobias A1 - Ferrari, Bruno A1 - Altmann, Mika León A1 - Bruno, Giovanni A1 - Toenjes, Anastasiya T1 - Laser powder bed fusion: Defect type influences critical porosity re-growth during reheating after hot isostatic pressing N2 - Despite the remarkable product design flexibility offered by additive manufacturing (AM) techniques, such as laser powder bed fusion, AM processes are susceptible to the formation of defects. In this context, the control of process parameters and the application of post-processing treatments, such as hot isostatic pressing (HIP), are of paramount importance to achieve the desired mechanical properties. The present study investigates the effectiveness of HIP as a function of process parameters in laser powder bed fused Ti-6V-4Al (PBF-LB/Ti64) using X-ray computed tomography. The process parameters are modified to obtain reference samples with low porosity, lack of fusion defects, or keyhole porosity. In all instances, subsurface keyhole porosity was observed in the as-built parts. Moreover, it was found that the efficacy of pore closure is dependent on the specific defect type. In the case of low porosity and keyhole pores, HIP resulted in effective closure. Conversely, larger lack of fusion defects were not closed due to their interconnectivity and the entrapment of argon gas. Subsequent heat treatments above the β-transus temperature allowed the investigation of the impact of defect type on porosity re-growth. For the first time, we reveal that lack of fusion defects are affected by considerable pore re-growth during post-HIP heat treatments of PBF-LB/Ti64. Such phenomenon is driven by the increasing internal pore pressure and local creep deformation at high temperatures. In contrast, re-growth is limited in samples with low porosity or keyhole pores. KW - Additive Manufacturing KW - Hot Isostatic Pressing KW - Titanium KW - Laser Powder Bed Fusion KW - X-ray Computed Tomography KW - Heat Treatment KW - Porosity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629289 DO - https://doi.org/10.1016/j.jmatprotec.2025.118839 VL - 340 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-62928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Oster, Simon A1 - Ulbricht, Alexander A1 - Poka, Konstantin A1 - Bruno, Giovanni T1 - A Comparative Study of Rigid Three-Dimensional Image Registration Methods for Powder Bed Fusion with Laser Beam of Metals Using a Gold Standard Approach N2 - In Additive Manufacturing (AM), precise rigid three-dimensional (3D) image registration between X-ray Computed Tomography (XCT) scans and Computer-Aided Design (CAD) models is an important step for the quantification of distortions in produced parts. Given the absence of standardized benchmarks for image registration in AM, we introduce a gold standard for 3D image registration, using a reference base plate beneath the build structure. This gold standard is used to quantify the accuracy of rigid registration, with a proof of concept demonstrated in PBF-LB/M. In this study, we conduct a comparative analysis of various rigid 3D registration methods useful for quality assurance of PBF-LB/M parts including feature-based, intensity-based, and point cloud-based approaches. The performance of each registration method is evaluated using measures of alignment accuracy based on the gold standard and computational efficiency. Our results indicate significant differences in the efficacy of these methods, with point cloud based Coherent Point Drift (CPD) showing superior performance in both alignment and computational efficiency. The rigidly registered 3D volumes are used to estimate the deformation field of the printed parts relative to the nominal CAD design using Digital Volume Correlation (DVC). The quality of the estimated deformation field is assessed using the Dice score metric. This study provides insights into methods for enhancing the precision and reliability of AM process. KW - Digital volume correlation KW - 3D image registration KW - 3D image processing KW - X-ray computed tomography KW - Computer-aided design KW - Displacement field estimation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627043 DO - https://doi.org/10.1007/s10921-025-01174-0 SN - 1573-4862 VL - 44 IS - 30 SP - 1 EP - 20 PB - Springer AN - OPUS4-62704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Fazi, Andrea A1 - Schröder, Jakob A1 - Mishurova, Tatiana A1 - Deckers, Tobias A1 - Bruno, Giovanni A1 - Thuvander, Matthias A1 - Markström, Andreas A1 - Brodin, Hakan A1 - Hryha, Eduard T1 - Microstructure tailoring for crack mitigation in CM247LC manufactured by powder bed fusion – Laser beam N2 - Tailored microstructures in powder bed fusion – laser beam (PBF-LB) can aid in crack mitigation of non-weldable Ni-base superalloys such as CM247LC. This study explores the effect of a range of stripe widths from 5 mm down to 0.2 mm to control solidification cracking, microstructure, and residual stress in CM247LC manufactured by PBF-LB. The decrease in melt pool depth with the reduction in stripe width from 5 to 0.2 mm promoted the < 100 > crystallographic texture along the build direction. The crack density measurements indicated that there is an increase from 0.62 mm/mm2 (5 mm) to 1.71 mm/mm2 (1 mm) followed by a decrease to 0.33 mm/mm2 (0.2 mm). Atom probe tomography investigations at high-angle grain boundaries revealed that there is higher Hf segregation in 0.2 mm stripe width when compared to 5 mm. This indicates that the cracking behavior is likely influenced by the grain boundary segregation which in turn is dependent on melt pool shape/size and mushy zone length indicated by accompanying simulations. Residual stress, measured by X-ray diffraction, decreased from 842 MPa (5 mm) to 690 MPa (1 mm), followed by an abnormal rise to 842 MPa (0.7 mm) and 875 MPa (0.5 mm). This residual stress behavior is likely associated with the cracks acting as a stress relief mechanism. However, the 0.2 mm stripe width exhibited the lowest stress of 647 MPa, suggesting a different mechanism for stress relief, possibly due to re-melting. These findings highlight the critical role of stripe width as a scan strategy in PBF-LB processing of crack-susceptible alloys. KW - Additive manufacturing KW - Residual stress KW - Scanning strategy KW - Non-weldable superalloy KW - Solidification cracking PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624606 DO - https://doi.org/10.1016/j.addma.2025.104672 SN - 2214-7810 VL - 99 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-62460 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Malladi, Sri Bala Aditya A1 - Mishurova, Tatiana A1 - Anilkumar, Vishnu A1 - Mehta, Bharat A1 - Evans, Alexander A1 - Surreddi, Kumar Babu T1 - Reducing plastic anisotropy through stress induced martensitic transformation in an additively manufactured metastable medium entropy alloy N2 - Powder bed fusion laser beam (PBF-LB) is particularly effective for fabricating compositionally complex alloys such as high-entropy alloys (HEAs) or medium-entropy alloys (MEAs). Fabricating non-equiatomic metastable MEAs using PBF-LB can lead to the formation of unique microstructures that enhance the mechanical performance of these alloys. Nevertheless, plastic anisotropy in materials prepared by additive manufacturing routes including PBF-LB remains to be a technical challenge. This work presents the fabrication of a metastable non-equiatomic Co45Cr25(FeNi)30 MEA using PBF-LB. As-printed samples exhibited the formation of nano-scaled ε-martensite (HCP) phase along with the FCC phase. The HCP phase exhibited Shoji-Nishiyama orientation relationship with the FCC phase. High energy synchrotron X-ray diffraction (HEXRD) and electron backscatter diffraction (EBSD) in-situ tensile testing were employed to investigate the influence of the HCP phase on the alloy's deformation behavior. The presence of the HCP phase initiates stress-induced martensitic transformation well below the macroscopic yield strength. This transformation led to the non-linear stress and strain response for the FCC phase. Further straining resulted in significant load partitioning, with the HCP phase taking the majority of the load as it formed, significantly strain hardening the alloy and reducing the plastic anisotropy induced by texture in the as-printed material. KW - Neutron Diffraction KW - X-ray computed tomography KW - Mechanical Properties KW - Additive Manufacturing KW - Residual stress PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630588 DO - https://doi.org/10.1016/j.msea.2025.148308 SN - 1873-4936 VL - 933 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-63058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, M. A1 - Tsamos, Athanasios A1 - Faglion, F. A1 - Fioresi, R. A1 - Zanchetta, F. A1 - Bruno, Giovanni T1 - Vision GNN (ViG) architecture for a fine‑tuned segmentation of a complex Al–Si metal matrix composite XCT volume N2 - In this paper, we implement a vision graph neural network (ViG) architecture to segment microstructures in X-ray computed tomography 3D data. Our ViG architecture is first trained on a synthetic augmented dataset, and then fine-tuned on experimental data to obtain an improved segmentation. Successively, we assess the accuracy of the segmentation on manually-labeled experimental slices. We exemplarily use the approach on a complex microstructure: a metal matrix composite, reinforced with two ceramic phases, intermetallic inclusions and a silicon network, in order to show the generality of our method. ViG model proves to be more efficient than U-Nets in adapting to new data when fine-tuned on a small portion of the experimental data. The fine-tuned ViG shows comparable performance to U-Nets, while largely reducing the number of trainable parameters, with the potential of greater adaptability and efficiency. KW - X-ray Computed tomography KW - Machine Learning KW - Virtual XCT KW - Segmentation KW - Composites PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630593 DO - https://doi.org/10.1007/s10853-025-10834-5 SN - 1573-4803 VL - 60 SP - 6907 EP - 6921 PB - Springer AN - OPUS4-63059 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rahimi, A. A1 - Coduri, M. A1 - Fitch, A. A1 - Vedani, M. A1 - Schröder, J. A1 - Bruno, Giovanni A1 - Casati, R. T1 - Synchrotron investigation of heat treatment effects on the 3D residual stress distribution in laser powder bed fused AlSi7Mg alloys N2 - For the first time, we utilized synchrotron diffraction to determine 3D maps of residual stresses across the entire volume of thick AlSi7Mg alloy prisms produced by PBF-LB. Samples were subjected to different heat treatment processes: direct aging (T5), solution treatment, and solution treatment followed by aging (T6). The T6 heat treatment resulted in the lowest residual tensile strains, while the T5 treatment resulted in significantly higher residual strains. Maximum residual stresses decreased from the as-built condition to the T6 heat-treated specimen. Although the T5 condition provides greater strength, it also retains higher tensile residual stresses near the surface, which can negatively affect fatigue properties. KW - Neutron Diffraction KW - Residual Stress KW - Large Scale Facilities KW - Additive Manufacturing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631089 DO - https://doi.org/10.1016/j.matlet.2025.138742 SN - 0167-577X VL - 396 SP - 1 EP - 5 PB - Elsevier B.V. AN - OPUS4-63108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, K. V. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Hilger, A. A1 - Kockelmann, W. A1 - Kelleher, J. A1 - Puplampu, S. B. A1 - Penumadu, D. A1 - Tremsin, A. S. A1 - Banhart, J. A1 - Manke, I. T1 - Spectral neutron tomography N2 - Combined three-dimensional (3D) mapping of (micro-)structures with elemental and crystalline phase variations is of significant importance for the characterization of materials. Neutron wavelength selective imaging is a spectral imaging technique that exploits unique contrast differences e.g. for mapping dissimilar elemental, isotope, or phase compositions, and has the particular advantage of being applicable to sample volumes on the meso- and macroscale. While being mostly applied as radiography (2D) so far, we herein report that the extension to tomography allows for the display of the full spectral information for every voxel and in 3D. The development is supported by example data from a continuous as well as a pulsed neutron source. As a practical example, we collected 4D data sets (3D + spectral) of plastically deformed metastable stainless steel and herein demonstrate an improved quantification strategy for crystalline phase fractions. These exemplary results illustrate that localized phase transformations can be quantified even in complex geometries within centimeter-sized samples, and we will discuss the limits and future prospects of the technique that is not limited to crystalline materials. KW - 4D tomographic data KW - Multi-energy CT KW - Spectral CT KW - Phase distribution KW - Full-field phase tomography PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521668 DO - https://doi.org/10.1016/j.mtadv.2021.100132 VL - 9 SP - 132 PB - Elsevier Ltd. AN - OPUS4-52166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bevilacqua, N. A1 - Asset, T. A1 - Schmid, M. A. A1 - Markötter, Henning A1 - Manke, I. A1 - Atanassov, P. A1 - Zeis, R. T1 - Impact of catalyst layer morphology on the operation of high temperature PEM fuel cells N2 - Electrochemical impedance spectroscopy (EIS) is a well-established method to analyze a polymer electrolyte membrane fuel cell (PEMFC). However, without further data processing, the impedance spectrum yields only qualitative insight into the mechanism and individual contribution of transport, kinetics, and ohmic losses to the overall fuel cell limitations. The distribution of relaxation times (DRT) method allows quantifying each of these polarization losses and evaluates their contribution to a given electrocatalyst's depreciated performances. We coupled this method with a detailed morphology study to investigate the impact of the 3D-structure on the processes occurring inside a high-temperature polymer electrolyte membrane fuel cell (HT-PEMFC). We tested a platinum catalyst (Pt/C), a platinum-cobalt alloy catalyst (Pt3Co/C), and a platinum group metal-free iron-nitrogen-carbon (Fe–N–C) catalyst. We found that the hampered mass transport in the latter is mainly responsible for its low performance in the MEA (along with its decreased intrinsic performances for the ORR reaction). The better performance of the alloy catalyst can be explained by both improved mass transport and a lower ORR resistance. Furthermore, single-cell tests show that the catalyst layer morphology influences the distribution of phosphoric acid during conditioning. KW - High-temperature polymer electrolyte membrane fuel cell KW - Platinum-free catalyst KW - Mass transport KW - Oxygen reduction reaction KW - Distribution of relaxation times analysis PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520917 DO - https://doi.org/10.1016/j.powera.2020.100042 VL - 7 SP - 100042 PB - Elsevier Ltd. AN - OPUS4-52091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ziesche, R. F. A1 - Robinson, J. B. A1 - Markötter, Henning A1 - Bradbury, R. A1 - Tengattini, A. A1 - Lenoir, N. A1 - Helfen, L. A1 - Kockelmann, W. A1 - Kardjilov, N. A1 - Manke, I. A1 - Brett, D. J. L. A1 - Shearing, P. R. T1 - Editors’ Choice—4D Neutron and X-ray Tomography Studies of High Energy Density Primary Batteries: Part II. Multi-Modal Microscopy of LiSOCl2 Cells N2 - The ability to track electrode degradation, both spatially and temporally, is fundamental to understand performance loss during operation of lithium batteries. X-ray computed tomography can be used to follow structural and morphological changes in electrodes; however, the direct detection of electrochemical processes related to metallic lithium is difficult due to the low sensitivity to the element. In this work, 4-dimensional neutron computed tomography, which shows high contrast for lithium, is used to directly quantify the lithium diffusion process in spirally wound Li/SOCl2 primary cells. The neutron dataset enables the quantification of the lithium transport from the anode and the accumulation inside the SOCl2 cathode to be locally resolved. Complementarity between the collected neutron and X-ray computed tomographies is shown and by applying both methods in concert we have observed lithium diffusion blocking by the LiCl protection layer and identified all cell components which are difficult to distinguish using one of the methods alone. KW - Lithium-ion battery KW - Room-temperature KW - Thermal runaway KW - Gas evolution KW - Cells PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-520890 DO - https://doi.org/10.1149/1945-7111/abbfd9 VL - 167 SP - 140509 PB - IOP Science AN - OPUS4-52089 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Altenburg, Simon A1 - Sprengel, Maximilian A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Fritsch, Tobias A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Evans, Alexander A1 - Hofmann, M. A1 - Bruno, Giovanni T1 - Separation of the Formation Mechanisms of Residual Stresses in LPBF 316L N2 - Rapid cooling rates and steep temperature gradients are characteristic of additively manufactured parts and important factors for the residual stress formation. This study examined the influence of heat accumulation on the distribution of residual stress in two prisms produced by Laser Powder Bed Fusion (LPBF) of austenitic stainless steel 316L. The layers of the prisms were exposed using two different border fill scan strategies: one scanned from the centre to the perimeter and the other from the perimeter to the centre. The goal was to reveal the effect of different heat inputs on samples featuring the same solidification shrinkage. Residual stress was characterised in one plane perpendicular to the building direction at the mid height using Neutron and Lab X-ray diffraction. Thermography data obtained during the build process were analysed in order to correlate the cooling rates and apparent surface temperatures with the residual stress results. Optical microscopy and micro computed tomography were used to correlate defect populations with the residual stress distribution. The two scanning strategies led to residual stress distributions that were typical for additively manufactured components: compressive stresses in the bulk and tensile stresses at the surface. However, due to the different heat accumulation, the maximum residual stress levels differed. We concluded that solidification shrinkage plays a major role in determining the shape of the residual stress distribution, while the temperature gradient mechanism appears to determine the magnitude of peak residual stresses. KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - LPBF KW - AISI 316L KW - Online Process Monitoring KW - Thermography KW - Residual Stress KW - Neutron Diffraction KW - X-ray Diffraction KW - Computed Tomography PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512903 DO - https://doi.org/10.3390/met10091234 VL - 10 IS - 9 PB - MDPI CY - Basel AN - OPUS4-51290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Evolution of CFRP stress cracks observed by in situ X-ray refractive imaging N2 - Modern air-liners and wind turbine rotor blades are made up primarily of fiber reinforced plastics. Failure of these materials heavily impairs the serviceability and the operational safety. Consequently, knowledge of the failure behavior under static and cyclic loads is of great interest to estimate the operational strength and to compare the performance of different materials. Ideally, the damage evolution under operational load is determined with in situ non-destructive testing techniques. Here, we report in-situ synchrotron X-ray imaging of tensile stress induced cracks in carbon fiber reinforced plastics due to inter-fiber failure. An inhouse designed compact tensile testing machine with a load range up to 15 kN was integrated into the beamline. Since conventional radiographs do not reveal sufficient contrast to distinguish cracks due to inter-fiber failure and micro cracking from fiber bundles, the Diffraction Enhanced Imaging (DEI) technique is applied in order to separate primary and scattered (refracted) radiation by means of an analyzer crystal. This technique allows fast measurements over large fields-of-view and is ideal for in-situ investigations. Imaging and the tensile test are run at the highest possible frame rate (0.7 s-1 ) and the lowest possible strain rate (5.5∙10-4 s -1 ). For 0°/90° non-crimp fabrics, the first inter-fiber cracks occur at 380 MPa (strain 0.8 %). Prior to failure at about 760 MPa (strain 2.0 %), we observe the evolution of nearly equidistant (1 mm distance) cracks running across the entire sample in the fully damaged state. KW - X-ray refraction KW - Diffraction Enhanced Imaging KW - Carbon Fiber Reinforced Plastics KW - In situ tensile test KW - Crack evolution PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-515060 DO - https://doi.org/10.1088/1757-899X/942/1/012035 SN - 1757-8981 SN - 1757-899X VL - 942 SP - 012035-1 EP - 012035-9 PB - IOP publishing CY - Bristol, UK AN - OPUS4-51506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Schob, D. A1 - Léonard, Fabien A1 - Müller, Bernd R. A1 - Sagradov, I. A1 - Roszak, R. A1 - Sparr, H. A1 - Franke, R. A1 - Ziegenhorn, M. A1 - Bruno, Giovanni T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungsverhaltens von lasergesintertem Polyamid 12 unter quasistatischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Röntgenverfahren zur Bestimmung der Mikrostruktur eingesetzt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein viskoplastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit dem Chaboche-Modell simuliert und ergab eine sehr gute Übereinstimmung mit den experimentellen Ergebnissen. Allerdings gestattet dieses Modell nicht, das Schädigungsverhalten abzubilden. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Der Schwerpunkt des Beitrags liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Fertigung (AM) KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Numerische Simulation PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526833 UR - https://jahrestagung.dgzfp.de/Portals/jt2021/bb/P16.pdf SP - 1 EP - 8 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-52683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni T1 - Brittle Materials in Mechanical Extremes N2 - The goal of the Special Issue “Brittle Materials in Mechanical Extremes” was to spark a discussion of the analogies and the differences between different brittle materials, such as, for instance, ceramics and concrete. Indeed, the contributions to the Issue spanned from construction materials (asphalt and concrete) to structural ceramics, reaching as far as ice. The data shown in the issue were obtained by advanced microstructural techniques (microscopy, 3D imaging, etc.) and linked to mechanical properties (and their changes as a function of aging, composition, etc.). The description of the mechanical behavior of brittle materials under operational loads, for instance, concrete and ceramics under very high temperatures, offered an unconventional viewpoint on the behavior of brittle materials. This is not at all exhaustive, but a way to pave the road for intriguing and enriching comparisons. KW - Microcracking KW - Ceramics KW - Concrete KW - Asphalt KW - Mechanicalproperties KW - Microstructure KW - Strength PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514558 DO - https://doi.org/10.3390/ma13204610 VL - 13 IS - 20 SP - 4610 PB - MDPI CY - Basel AN - OPUS4-51455 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Yao, J. A1 - Zhu, G. A1 - Dong, K. A1 - Osenberg, M. A1 - Hilger, A. A1 - Markötter, Henning A1 - Ju, J. A1 - Sun, F. A1 - Manke, I. A1 - Cui, G. T1 - Progress and Perspective of Controlling Li Dendrites Growth in All-Solid-State Li Metal Batteries via External Physical Fields N2 - Li dendrites penetration through solid electrolytes (SEs) challenges the development of solid-state Li batteries (SSLBs). To date, significant efforts are devoted to understand the mechanistic dynamics of Li dendrites nucleation, growth, and propagation in SEs, and various strategies that aim to alleviate and even inhibit Li dendrite formation have been proposed. Nevertheless, most of these conventional strategies require either additional material processing steps or new materials/layers that eventually increase battery cost and complexity. In contrast, using external fields, such as mechanical force, temperature physical field, electric field, pulse current, and even magnetic field to regulate Li dendrites penetration through SEs, seems to be one of the most cost-effective strategies. This review focuses on the current research progress of utilizing external physical fields in regulating Li dendrites growth in SSLBs. For this purpose, the mechanical properties of Li and SEs, as well as the experimental results that visually track Li penetration dynamics, are reviewed. Finally, the review ends with remaining open questions in future studies of Li dendrites growth and penetration in SEs. It is hoped this review can shed some light on understanding the complex Li dendrite issues in SSLBs and potentially guide their rational design for further development. KW - Li dendrites KW - Li dendrites penetration mechanisms KW - Solid electrolytes KW - Solid-state batteries PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-588331 DO - https://doi.org/10.1002/aesr.202300165 SN - 2699-9412 SP - 1 EP - 44 PB - Wiley-VCH CY - Weinheim AN - OPUS4-58833 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markötter, Henning A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Evsevleev, Sergei A1 - Arlt, T. A1 - Ulbricht, Alexander A1 - Dayani, Shahabeddin A1 - Bruno, Giovanni T1 - A Review of X-Ray Imaging at the BAMline (BESSY II) N2 - The hard X-ray beamline BAMline at BESSY II (Berlin, Germany) has now been in service for 20 years. Several improvements have been implemented in this time, and this review provides an overview of the imaging methods available at the BAMline. Besides classic full-field synchrotron X-ray computed tomography (SXCT), also absorption edge CT, synchrotron X-ray refraction radiography (SXRR), and synchrotron X-ray refraction tomography (SXRCT) are used for imaging. Moreover, virtually any of those techniques are currently coupled in situ or operando with ancillary equipment such as load rigs, furnaces, or potentiostats. Each of the available techniques is explained and both the current and the potential usage are described with corresponding examples. The potential use is manifold, the examples cover organic materials, composite materials, energy-related materials, biological samples, and materials related to additive manufacturing. The article includes published examples as well as some unpublished applications. KW - Material science KW - Radiography KW - Refraction KW - Tomography KW - X-ray imaging PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-572417 DO - https://doi.org/10.1002/adem.202201034 SN - 1438-1656 SP - 1 EP - 22 PB - Wiley VHC-Verlag AN - OPUS4-57241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - De la Hoz Alford, L. A1 - Pecanha de Souza, C. G. A1 - Paciornik, S. A1 - d` Almeida, J. R. M. A1 - Santos Leite, B. A1 - Avila, H. C. A1 - Léonard, F. A1 - Bruno, Giovanni T1 - Three-Dimensional Characterization of Polyurethane Foams Based on Biopolyols N2 - Two biopolyol-based foams derived from banana leaves (BL) or stems (BS) were produced, and their compression mechanical behavior and 3D microstructure were characterized. Traditional compression and in situ tests were performed during 3D image acquisition using X-ray microtomography. A methodology of image acquisition, processing, and analysis was developed to discriminate the foam cells and measure their numbers, volumes, and shapes along with the compression steps. The two foams had similar compression behaviors, but the average cell volume was five times larger for the BS foam than the BL foam. It was also shown that the number of cells increased with increasing compression while the average cell volume decreased. Cell shapes were elongated and did not change with compression. A possible explanation for these characteristics was proposed based on the possibility of cell collapse. The developed methodology will facilitate a broader study of biopolyol-based foams intending to verify the possibility of using these foams as green alternatives to the typical petrol-based foams. KW - Compression mechanical KW - Biopolyol KW - Banana KW - 3D microstructure KW - X-ray microtomography PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571982 DO - https://doi.org/10.3390/ma16052118 SN - 1996-1944 VL - 16 IS - 5 SP - 1 EP - 12 PB - MDPI CY - Basel AN - OPUS4-57198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mouiya, M. A1 - Martynyuk, M. A1 - Kupsch, Andreas A1 - Laquai, R. A1 - Müller, Bernd R. A1 - Doyen, N.T. A1 - Tamraoui, Y. A1 - Serrano-Munoz, Itziar A1 - Huger, M. A1 - Kachanov, M. A1 - Bruno, Giovanni T1 - The stress–strain behavior of refractory microcracked aluminum titanate: The effect of zigzag microcracks and its modeling N2 - The stress–strain behavior of ceramics, such as aluminum titanate, has certain features that are unusual for brittle materials—in particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the sharp increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and are attributed to microcracking. Here we compare different degrees of stress–strain nonlinearity of aluminum titanate materials and quantitatively model them. We use advanced mechanical testing to observe the mechanical response at room and high temperature; electron microscopy, and X-ray refraction radiography to observe the microstructural changes. Experiments show that two types of microcracks can be distinguished: (i) microcracks induced by cooling from the sintering temperature (due to heterogeneity and anisotropy of thermal expansion), with typical sizes of the order of grain size, and (ii) much larger microcracks generated by the mechanical loading. The two microcrack types produce different effects on the stress–strain curves. Such microcracks and the features of the stress–strain behavior depend on the density of the cooling-induced microcracks and on the distribution of grain sizes. They are modeled analytically and numerically. KW - Hystersis KW - Nonlinear stress-strain curve KW - Refractory KW - Stiffness KW - X-ray refraction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-580517 DO - https://doi.org/10.1111/jace.19325 SN - 1551-2916 VL - 106 SP - 6995 EP - 7008 PB - Wiley-Blackwell CY - Oxford [u.a.] AN - OPUS4-58051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. A1 - Kupsch, Andreas A1 - Serrano-Munoz, Itziar A1 - Laquai, René A1 - Bruno, Giovanni T1 - Anwendungen der Röntgenrefraktionstechnik zur zerstörungsfreien Charakterisierung von Keramiken und Verbundwerkstoffen N2 - Die Brechung von Röntgenstrahlen (Röntgenrefraktion) an Grenzflächen zwischen Materialien unterschiedlicher Dichte ist analog zur Ablenk-ung von sichtbarem Licht an z.B. Glasoberflächen. Es gibt jedoch zwei wesentliche Unterschiede: a) konvexe Grenzflächen verursachen Divergenz (d.h. der Brechungsindex n ist kleiner als 1), und b) die Ablenkungswinkel sind sehr klein, und reichen von einigen Bogensekunden bis zu einigen Bogenminuten (d.h. n ist nahe bei 1); Wie auch bei sichtbarem Licht ist die Ablenkungsrichtung der Röntgenstrahlen abhängig von der Orientierung der durchstrahlten Grenzfläche. Aufgrund dieser Eigenschaften eignen sich Röntgenrefraktionsmethoden hervorragend für: a) die Erkennung und Quantifizierung von Defekten wie Poren und Mikrorissen und b) die Bewertung von Porosität und Partikeleigenschaften wie Orientierung, Größe und räumliche Verteilung. Wir zeigen die Anwendung der Röntgenrefraktionsradiographie (2,5D Technik) und der -tomographie (3D Technik) für die Untersuchung verschiedener Probleme in der Werkstoffwissenschaft und -technologie: a) Sintern von SiC-Grünkörpern b) Porositätsanalyse in Dieselpartikelfiltersilikaten c) Faser-Matrix-Haftung in Metall- und Polymermatrixverbundwerkstoffen d) Mikrorissbildung in Glaskeramik. Wir zeigen, dass der Einsatz von Röntgenrefraktionsmethoden quantitative Ergebnisse liefert, die direkt als Parameter in Werkstoffmodellen verwendet werden können. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Keramik PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576171 UR - https://jahrestagung.dgzfp.de/Portals/jt2023/BB180/Inhalt/p9.pdf UR - https://jahrestagung.dgzfp.de/Portals/jt2023/BB180/Inhalt/default.htm SN - 978-3-947971-29-9 SP - 1 EP - 16 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin AN - OPUS4-57617 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Evsevleev, Sergei A1 - Piault, Pierre A1 - King, Andrew A1 - Henry, Laura A1 - Bruno, Giovanni T1 - Understanding the hot isostatic pressing efectiveness of laser powder bed fusion Ti‑6Al‑4V by in‑situ X‑ray imaging and difraction experiments N2 - In the present study, in-situ observation of Hot Isostatic Pressure (HIP) procedure of laser powder bed fusion manufactured Ti-6Al-4V parts was performed to quantitatively estimate the densifcation rate of the material and the infuence of the defect initial size and shape on such rate. The observations were performed in-situ using the Ultrafast Tomography Paris-Edinburgh Cell and the combination of fast phase-contrast synchrotron X-ray tomography and energy dispersive difraction. With this strategy, we could quantify how the efectiveness of HIP depends on the characteristics of a defect. Smaller defects showed a higher densifcation rate, while the defect shape did not have signifcant efect on such rate. KW - Additive manufacturing KW - Laser powder bed fusion KW - X-ray computed tomography KW - Hot isostatic pressing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587702 DO - https://doi.org/10.1038/s41598-023-45258-1 SN - 2045-2322 VL - 13 IS - 1 SP - 1 EP - 11 AN - OPUS4-58770 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fernández, R. A1 - Bokuchava, G. A1 - Bruno, Giovanni A1 - Serrano-Munoz, Itziar A1 - González Doncel, G. T1 - On the dependence of creep-induced dislocation configurations on crystallographic orientation in pure Al and Al-Mg N2 - The peak broadening in neutron diffraction experiments on tensile specimens of pure Al (99.8%) and an Al-Mg alloy pre-deformed at different creep strains is analysed. These results are combined with the kernel angular misorientation of electron backscatter diffraction data from the creep-deformed microstructures. It is found that differently oriented grains possess different microstrains. These microstrains vary with creep strain in pure Al, but not in the Al-Mg alloy. It is proposed that this behaviour can explain the power-law breakdown in pure Al and the large creep strain observed in Al-Mg. The present findings further corroborate a description of the creep-induced dislocation structure as a fractal, predicated on previous work. KW - Creep KW - Aluminium alloys KW - Dislocations KW - Fractals KW - Diffraction peak width PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575527 DO - https://doi.org/10.1107/S1600576723003771 SN - 0021-8898 VL - 56 IS - Pt 3 SP - 764 EP - 775 AN - OPUS4-57552 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas A1 - Trappe, Volker A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Rissentwicklung in CFK-Laminaten nachgewiesen durch in situ Röntgen-Refraktion N2 - In Leichtbauanwendungen sind Materialien mit geringen Dichten und hohen Festigkeiten gefragt. Insbesondere Faser-Kunststoff-Verbunde (FKV) erfüllen diese Anforderungen und werden zunehmend für Strukturbauteile eingesetzt. Die Oberflächen moderner Rotorblätter von Windkraftanlagen werden aus FKV gefertigt. Das Versagen dieser Materialien hat massiven Einfluss auf die Einsatzfähigkeit der gesamten Windkraftanlage. Daher ist die Kenntnis des Versagensverhaltens dieser Komponenten unter statischer und zyklischer Belastung von großem Interesse, um die Betriebsbeanspruchung abzuschätzen. Im Idealfall wird die Schadensentwicklung unter Betriebslast mit zerstörungsfreien in-situ-Prüfverfahren ermittelt. Hier berichten wir über die Beobachtung der Rissentwicklung in Carbon-Faserverstärkten Kunststoffen (CFK) unter kontinuierlicher Zugbelastung durch in-situ Synchrotron-Röntgenrefraktionsradiographie. Eine selbst entwickelte elektromechanische Zugprüfmaschine mit einem Kraftbereich bis zu 15 kN wurde in den Strahlengang an der BAMline (BESSY II) integriert. Da in herkömmlichen (Absorptions-) Radiographien Defekte wie Zwischenfaserbrüche oder Faser-Matrix-Enthaftung keinen ausreichenden Kontrast verursachen, wird zur Kontrastanhebung die Röntgenrefraktion benutzt. Hier wird das sogenannte Diffraction Enhanced Imaging (DEI) angewandt, um Primär- und gebrochene Strahlung mit Hilfe eines Analysatorkristalls zu trennen. Diese Technik ermöglicht schnelle Messungen mit einem Gesichtsfeld von einigen Quadratmillimetern (hier: 14 mm × 7.2 mm) und ist ideal für in-situ Untersuchungen. Die Bildgebung und der Zugversuch erfolgen mit einer Bildfrequenz von 0.7 / s und einer Dehnrate von 0.00055 / s . Bei 0°/90° Fasergelegen treten die ersten Zwischenfaserrisse bei 380 MPa (Dehnung 0.8 %) auf. Vor dem Versagen bei ca. 760 MPa (Dehnung 2.0 %) beobachten wir die Ausbildung eines nahezu äquidistanten Rissmusters (Risse in ca. 1 mm Abstand), das sich im geschädigten Zustand über die gesamte Probe erstreckt. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Synchrotronstrahlung KW - CFK KW - Rissentwicklung PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-576230 SN - 978-3-947971-29-9 VL - BB 180 SP - 1 EP - 8 AN - OPUS4-57623 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nadammal, Naresh A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Haberland, C. A1 - Portella, Pedro Dolabella A1 - Bruno, Giovanni T1 - Critical role of scan strategies on the development of microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing N2 - Laser based powder bed fusion additive manufacturing offers the flexibility to incorporate standard and userdefined scan strategies in a layer or in between the layers for the customized fabrication of metallic components. In the present study, four different scan strategies and their impact on the development of microstructure, texture, and residual stresses in laser powder bed fusion additive manufacturing of a nickel-based superalloy Inconel 718 was investigated. Light microscopy, scanning electron microscopy combined with electron backscatter diffraction, and neutron diffraction were used as the characterization tools. Strong textures with epitaxially grown columnar grains were observed along the build direction for the two individual scan strategies. Patterns depicting the respective scan strategies were visible in the build plane, which dictated the microstructure development in the other planes. An alternating strategy combining the individual strategies in the successive layers and a 67◦ rotational strategy weakened the texture by forming finer microstructural features. Von Mises equivalent stress plots revealed lower stress values and gradients, which translates as lower distortions for the alternating and rotational strategies. Overall results confirmed the scope for manipulating the microstructure, texture, and residual stresses during laser powder bed fusion additive manufacturing by effectively controlling the scan strategies. KW - Additive manufacturing KW - Laser powder bed fusion KW - Nickel-based superalloys KW - Scan strategies KW - Residual stresses KW - Microstructure and texture PY - 2021 DO - https://doi.org/10.1016/j.addma.2020.101792 VL - 38 SP - 1792 PB - Elsevier B.V. AN - OPUS4-51944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Hejazi, Bardia A1 - Poka, Konstantin A1 - Bruno, Giovanni T1 - Deep Learning Based 3D Volume Correlation for Additive Manufacturing Using High-Resolution Industrial X-Ray Computed Tomography N2 - Quality control in Additive Manufacturing (AM) is vital for industrial applications in areas such as the automotive, medical, and aerospace sectors. Geometric inaccuracies caused by shrinkage and deformations can compromise the life and performance of additively manufactured components. Such deviations can be quantified using Digital Volume Correlation (DVC), which compares the Computer-Aided Design (CAD) model with the X-ray Computed Tomography (XCT) geometry of the components produced. However, accurate registration between the two modalities is challenging due to the absence of a ground truth or reference deformation field. In addition, the extremely large data size of high-resolution XCT volumes makes computation difficult. In this work, we present a deep learning-based approach for estimating voxel-wise deformations between CAD and XCT volumes. Our method uses a dynamic patch-based processing strategy to handle high-resolution volumes. In addition to the Dice score, we introduce a Binary Difference Map (BDM) that quantifies voxel-wise mismatches between binarized CAD and XCT volumes to evaluate the accuracy of the registration. Our approach shows a 9.2% improvement in the Dice score and a 9.9% improvement in the voxel match rate compared to classic DVC methods, while reducing the interaction time from days to minutes. This work sets the foundation for deep learning-based DVC methods to generate compensation meshes that can then be used in closed-loop correlations during the AM production process. Such a system would be of great interest to industry, as it would make the manufacturing process more reliable and efficient, saving time and material. KW - Deep learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646293 DO - https://doi.org/10.3233/FAIA251475 SN - 0922-6389 VL - 413 SP - 5368 EP - 5375 PB - IOS Press AN - OPUS4-64629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Isaac, Augusta A1 - Serrano‐Munoz, Itziar A1 - Kostka, Aleksander A1 - Widjaja, Martinus Putra A1 - González‐Doncel, Gaspar A1 - Bruno, Giovanni A1 - Fernández, Ricardo T1 - Subgrain and Cavity Development during Creep of Al‐3.85%Mg N2 - It is classically considered that the creep mechanisms for type M (e.g., pure Al) and type A alloys (e.g., Al–Mg alloys) are different. In previous studies, it is predicated that fractal dislocation structures build up during creep can unify the creep behavior of pure Al and Al–Mg alloys. So far, good agreement between model and experimental data for pure Al is obtained. In this work, an Al‐3.85%Mg material crept at different strain levels (6%, 12%, 24%, and 35%) is analyzed by means of electron channelling contrast imaging. The formation of subgrains is observed at very large deformations (35%). Further examinations at 35% deformation, using electron backscatter diffraction, indicate that the subgrains and cavities tend to localize at regions where high intergranular stress mismatch is expected to occur. Laboratory X‐ray computed tomography is used to analyze the evolution of cavities between 12% and 24% stages, indicating that the fractal dimension of the cavities smaller than 100 μm varies with creep strain, as a reflection of the evolution of dislocation distribution. It is explained how the present data feed the model of the creep behavior of Al‐3.85%Mg. KW - Al–Mg alloys KW - Creep KW - Dislocations KW - Fractal KW - Intergranular residual stress KW - Subgrains PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645905 DO - https://doi.org/10.1002/adem.202500263 SN - 1438-1656 SP - 1 EP - 10 PB - Wiley VHC-Verlag AN - OPUS4-64590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Mieller, Björn A1 - Maiwald, Michael A1 - Kipphardt, Heinrich A1 - Tuma, Dirk A1 - Prager, Jens A1 - Schukar, Marcus A1 - Strohhäcker, J. T1 - Sensoren und Analytik für Sicherheit und Prozesskontrolle in Wasserstofftechnologien N2 - Die Nutzung von Sensortechnologien, insbesondere im Bereich der Gasdetektion mit einem Schwerpunkt auf Wasserstoff, spielt eine entscheidende Rolle in verschiedenen Anwendungsbereichen der Wasserstofftechnologie. Sicherheitsüberwachung, Leckdetektion und Prozesskontrolle gehören zu den prominenten Anwendungsgebieten dieser Sensortechnologien. Ein zentrales Ziel ist die Erkennung von freigesetztem Wasserstoff sowie die genaue Bestimmung des Wasserstoff-Luftverhältnisses mithilfe von Gassensoren. Dies ist von entscheidender Bedeutung, um potenzielle Gefahren frühzeitig zu erkennen und angemessene Maßnahmen zu ergreifen. Ein weiterer Schwerpunkt dieses Beitrags liegt auf der Analytik und der Verwendung zertifizierter Referenzmaterialien in Verbindung mit Metrologie für die Wasserstoffspeicherung. Dies gewährleistet eine präzise und zuverlässige Charakterisierung von Wasserstoff und unterstützt die Entwicklung sicherer Speichertechnologien. Im Rahmen des Euramet-Vorhabens Metrology for Advanced Hydrogen Storage Solutions (MefHySto) wird eine Kurzvorstellung präsentiert. Der Vortrag stellt zwei zerstörungsfreie Prüfverfahren zum strukturellen Zustandsüberwachung (Structural Health Monitoring, SHM) für Wasserstofftechnologien vor. Insbesondere die Fehlstellenerkennung mittels geführter Ultraschallwellen spielt eine bedeutende Rolle bei der Lebensdauerüberwachung von Wasserstoffspeichern. Ein weiterer Aspekt ist die Anwendung faseroptischer Sensorik zur Schadensfrüherkennung von Wasserstoffspeichern. Diese zerstörungsfreien Prüfverfahren ermöglichen eine präzise und frühzeitige Identifizierung von Schäden, was die Sicherheit und Effizienz von Wasserstoffspeichersystemen entscheidend verbessert. T2 - DVGW Kongress H2 Sicherheit CY - Online meeting DA - 15.11.2023 KW - H2Safety@BAM KW - Gassensorik KW - Metrologie KW - zertifizierte Referenzmaterialien KW - Zerstörungsfreie Prüfung KW - Ultraschall KW - Faseroptik PY - 2023 AN - OPUS4-59230 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula A1 - Markötter, Henning A1 - Zhang, Wen A1 - Eddah, Mustapha A1 - Widjaja, Martinus Putra A1 - Remacha, Clément A1 - Bruno, Giovanni T1 - Enhanced image segmentation of refractories using synchrotron X-ray computed tomography and machine learning techniques N2 - The microstructure of refractory materials is complex, featuring a variety of mineral phases, agglomerates, defects, and controlled porosity. The behavior of refractories at high temperatures adds another layer of complexity, as phase transitions and particle rearrangements can strongly affect their properties. To analyze such intricate microstructure, advanced imaging techniques such as Synchrotron X-ray Computed Tomography (SXCT) allow detailed 3D visualization and quantification of features up to 1 μm. However, the intricacy of these microstructures makes phase identification (known as image segmentation) in digital images a challenging process. X-ray images often contain noise and image artifacts, making the analysis more difficult. Therefore, this work describes image segmentation and artifact reduction methods to characterize refractories using X-ray imaging. We studied refractory ceramics used in the aerospace industry, primarily composed of fused silica. For image segmentation, the traditional approach of greyscale thresholding was compared with machine learning. Greyscale thresholding relies on predefined algorithms to assign phases based on intensity values. In contrast, machine learning extracts patterns from large datasets, enabling more adaptive and accurate segmentation. By combining high-resolution SXCT and machine learning analysis algorithms, we successfully segmented previously uncharacterized 3D microstructural key features of refractories, including agglomerates, grain boundaries, pore size distribution and interconnectivity. Compared to traditional methods, the machine learning-enhanced segmentation presented a more accurate quantification of porosity and defects. The integration of advanced imaging techniques with machine learning segmentation significantly improves the characterization of refractory materials, providing a more precise understanding of the relationship between microstructure and material performance, supporting the development of innovative industrial solutions. T2 - The 19th Biennial International Technical Conference on Refractories (UNITECR 2025) CY - Cancún, Mexiko DA - 27.10.2025 KW - Synchrotron X-ray Tomography KW - Machine learning KW - Image segmentation KW - Ceramics KW - Refractories PY - 2025 SP - 478 EP - 481 AN - OPUS4-64803 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Röntgen-Computertomographie-Verfahren zur quantitativen Charakterisierung periodischer Minimalflächenstrukturen (TMPS) N2 - Additiv gefertigte (AM) dreifach periodische metallische minimale Oberflächenstrukturen (TPMSS, aus dem Englischen Triply Periodic Minimum Surface Structures) erfüllen mehrere Anforderungen sowohl im biomedizinischen als auch im technischen Bereich: Abstimmbare mechanische Eigenschaften, geringe Empfindlichkeit gegenüber Herstellungsfehlern, mechanische Stabilität und hohe Energieabsorption. Allerdings stellen sie auch einige Herausforderungen in Bezug auf die Qualitätskontrolle dar, die ihre erfolgreiche Anwendung verhindern können. Tatsächlich ist die Optimierung des AM-Prozesses ohne die Berücksichtigung struktureller Merkmale wie Fertigungsgenauigkeit, interne Defekte sowie Oberflächentopographie und -rauheit unmöglich. In dieser Studie wurde die quantitative zerstörungsfreie Analyse von Ti-6Al-4V-Legierung TPMSS mit Hilfe der Röntgen-Computertomographie (XCT) durchgeführt. Es werden mehrere neue Bildanalyse-Workflows vorgestellt, um die Auswirkungen der Aufbaurichtung auf die Wanddickenverteilung, die Wanddegradation und die Verringerung der Oberflächenrauheit aufgrund des chemischen Ätzens von TPMSS zu bewerten. Es wird gezeigt, dass die Herstellungsgenauigkeit für die Strukturelemente, die parallel und orthogonal zu den hergestellten Schichten gedruckt werden, unterschiedlich ist. Verschiedene Strategien für das chemische Ätzen zeigten unterschiedliche Pulverabtragsfähigkeiten und damit ein Gradient der Wanddicke. Dies wirkte sich auf die mechanische Leistung unter Druck durch die Verringerung der Streckspannung aus. Eine positive Auswirkung des chemischen Ätzens ist die Verringerung der Oberflächenrauhigkeit, die möglicherweise die Ermüdungseigenschaften der Bauteile verbessern kann. Schließlich wurde XCT eingesetzt, um die Menge des zurückgehaltenen Pulvers mit der Porengröße des TPMSS zu korrelieren, wodurch der Herstellungsprozess weiter verbessert werden kann. T2 - DGZfP-Jahrestagung 2022 CY - Kassel, Germany DA - 23.05.2022 KW - Additive Fertigung KW - Computertomographie KW - Wändedicke KW - Machine Learning PY - 2022 AN - OPUS4-55021 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pohl, P. A1 - Kümmel, F. A1 - Schunk, C. A1 - Serrano-Munoz, Itziar A1 - Markötter, Henning A1 - Göken, M. A1 - Höppel, H. W. T1 - About the Role of Interfaces on the Fatigue Crack Propagation in Laminated Metallic Composites N2 - The influence of gradients in hardness and elastic properties at interfaces of dissimilar materials in laminated metallic composites (LMCs) on fatigue crack propagation is investigated experimentally for three different LMC systems: Al/Al-LMCs with dissimilar yield stress and Al/Steel-LMCs as well as Al/Ti/Steel-LMCs with dissimilar yield stress and Young’s modulus, respectively. The damage tolerant fatigue behavior in Al/Al-LMCs with an alternating layer structure is enhanced significantly compared to constituent monolithic materials. The prevalent toughening mechanisms at the interfaces are identified by microscopical methods and synchrotron X-ray computed tomography. For the soft/hard transition, crack deflection mechanisms at the vicinity of the interface are observed, whereas crack bifurcation mechanisms can be seen for the hard/soft transition. The crack propagation in Al/Steel-LMCs was studied conducting in-situ scanning electron microscope (SEM) experiments in the respective low cycle fatigue (LCF) and high cycle fatigue (HCF) regimes of the laminate. The enhanced resistance against crack propagation in the LCF regime is attributed to the prevalent stress redistribution, crack deflection, and crack bridging mechanisms. The fatigue properties of different Al/Ti/Steel-LMC systems show the potential of LMCs in terms of an appropriate selection of constituents in combination with an optimized architecture. The results are also discussed under the aspect of tailored lightweight applications subjected to cyclic loading. KW - Laminated metallic composites KW - Toughening mechanisms KW - Interfaces KW - Fatigue crack propagation KW - Fatigue crack growth PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526531 DO - https://doi.org/10.3390/ma14102564 VL - 14 IS - 10 SP - 2564 PB - MDPI AN - OPUS4-52653 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Silveira, A. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Longo, E. A1 - Greving, I. A1 - Lasch, P. A1 - Shahar, R A1 - Zaslansky, P. T1 - Water flow through bone: Neutron tomography reveals differences in water permeability between osteocytic and anosteocytic bone material N2 - Vertebrate bones are made of a nanocomposite consisting of water, mineral and organics. Water helps bone material withstand mechanical stress and participates in sensation of external loads. Water diffusion across vertebrae of medaka (bone material lacking osteocytes) and zebrafish (bone material containing osteocytes) was compared using neutron tomography. Samples were measured both wet and following immersion in deuterated-water (D2O). By quantifying H+ exchange and mutual alignment with X-ray lCT scans, the amount of water expelled from complete vertebra was determined. The findings revealed that anosteocytic bone material is almost twice as amenable to D2O diffusion and H2O exchange, and that unexpectedly, far more water is retained in osteocytic zebrafish bone. Diffusion in osteocytic bones (only 33 % – 39 % water expelled) is therefore restricted as compared to anosteocytic bone (~ 60 % of water expelled), presumably because water flow is confined to the lacunar-canalicular network (LCN) open-pore system. Histology and Raman spectroscopy showed that anosteocytic bone contains less proteoglycans than osteocytic bone. These findings identify a previously unknown functional difference between the two bone materials. Therefore, this study proposes that osteocytic bone retains water, aided by non-collagenous proteins, which contribute to its poroelastic mechano-transduction of water flow confined inside the LCN porosity. KW - Bone porosity KW - Anosteocytic bone KW - Water permeability KW - Neutron tomography KW - Proteoglycans PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564563 DO - https://doi.org/10.1016/j.matdes.2022.111275 VL - 224 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-56456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tsamos, Athanasios A1 - Evsevleev, Sergei A1 - Fioresi, R. A1 - Faglioni, F. A1 - Bruno, Giovanni T1 - Synthetic Data Generation for Automatic Segmentation of X-ray Computed Tomography Reconstructions of Complex Microstructures N2 - The greatest challenge when using deep convolutional neural networks (DCNNs) for automatic segmentation of microstructural X-ray computed tomography (XCT) data is the acquisition of sufficient and relevant data to train the working network. Traditionally, these have been attained by manually annotating a few slices for 2D DCNNs. However, complex multiphase microstructures would presumably be better segmented with 3D networks. However, manual segmentation labeling for 3D problems is prohibitive. In this work, we introduce a method for generating synthetic XCT data for a challenging six-phase Al–Si alloy composite reinforced with ceramic fibers and particles. Moreover, we propose certain data augmentations (brightness, contrast, noise, and blur), a special in-house designed deep convolutional neural network (Triple UNet), and a multi-view forwarding strategy to promote generalized learning from synthetic data and therefore achieve successful segmentations. We obtain an overall Dice score of 0.77. Lastly, we prove the detrimental effects of artifacts in the XCT data on achieving accurate segmentations when synthetic data are employed for training the DCNNs. The methods presented in this work are applicable to other materials and imaging techniques as well. Successful segmentation coupled with neural networks trained with synthetic data will accelerate scientific output. KW - Automatic segmentation KW - 3D deep convolutional neural network (3D DCNN) KW - Dice score KW - Metal matrix composite (MMC) KW - Modified U-Net architectures KW - Multi-phase materials PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571243 DO - https://doi.org/10.3390/jimaging9020022 VL - 9 IS - 2 SP - 1 EP - 23 PB - MDPI AN - OPUS4-57124 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, Z. A1 - Dong, K. A1 - Mazzio, K. A. A1 - Hilger, A. A1 - Markötter, Henning A1 - Wilde, F. A1 - Heinemann, T. A1 - Manke, I. A1 - Adelhelm, P. T1 - Phase transformation and microstructural evolution of CuS electrodes in solid-state batteries probed by in situ 3D X-ray tomography N2 - Copper sulfide shows some unique physico-chemical properties that make it appealing as a cathode active material (CAM) for solid-state batteries (SSBs). The most peculiar feature of the electrode reaction is the reversible formation of μm-sized Cu crystals during cycling, despite its large theoretical volume change (75%). Here, the dynamic microstructural evolution of CuS cathodes in SSBs is studied using in situ synchrotron X-ray tomography. The formation of μm-sized Cu within the CAM particles can be clearly followed. This process is accompanied by crack formation that can be prevented by increasing the stack pressure from 26 to 40 MPa. Both the Cu inclusions and cracks show a preferential orientation perpendicular to the cell stack pressure, which can be a result of a z-oriented expansion of the CAM particles during lithiation. In addition, cycling leads to a z-oriented reversible displacement of the cathode pellet, which is linked to the plating/stripping of the Li counter electrode. The pronounced structural changes cause pressure changes of up to 6 MPa within the cell, as determined by operando stack pressure measurements. Reasons for the reversibility of the electrode reaction are discussed and are attributed to the favorable combination of soft materials. KW - Copper sulfide KW - Crack evolution KW - Digital volume correlation KW - Phase transformation KW - Solid-state batteries PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-564577 DO - https://doi.org/10.1002/aenm.202203143 IS - 2203143 SP - 1 EP - 12 PB - Wiley VHC-Verlag AN - OPUS4-56457 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Van Tran, K. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Abou-Ras, D. A1 - Puplampu, S. A1 - Förster, C. A1 - Penumadu, D. A1 - Dahlberg, C. F. O. A1 - Banhart, J. A1 - Manke, I. T1 - Torsion of a rectangular bar: Complex phase distribution in 304L steel revealed by neutron tomography N2 - Metastable austenitic stainless steel (304L) samples with a rectangular cross-section were plastically deformed in torsion during which they experienced multiaxial stresses that led to a complex martensitic phase distribution owing to the transformation induced plasticity effect. A three-dimensional characterization of the phase distributions in these cm-sized samples was carried out by wavelength-selective neutron tomography. It was found that quantitatively correct results are obtained as long as the samples do not exhibit any considerable preferential grain orientation. Optical microscopy, electron backscatter diffraction, and finite element modeling were used to verify and explain the results obtained by neutron tomography. Altogether, neutron tomography was shown to extend the range of microstructure characterization methods towards the meso- and macroscale. KW - Neutron tomography KW - Phase distribution KW - Rectangular cross-section KW - Torsion KW - Geometrical effect PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-561649 DO - https://doi.org/10.1016/j.matdes.2022.111037 SN - 0264-1275 VL - 222 SP - 111037 PB - Elsevier Ltd. AN - OPUS4-56164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, K. V. A1 - Woracek, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Abou-Ras, D. A1 - Puplampu, S. A1 - Förster, C. A1 - Penumadu, D. A1 - Dahlberg, C. F. O. A1 - Banhart, J. A1 - Manke, I. T1 - Torsion of a rectangular bar: Complex phase distribution in 304L steel revealed by neutron tomography N2 - Metastable austenitic stainless steel (304L) samples with a rectangular cross-section were plastically deformed in torsion during which they experienced multiaxial stresses that led to a complex martensitic phase distribution owing to the transformation induced plasticity effect. A three-dimensional characterization of the phase distributions in these cm-sized samples was carried out by wavelength-selective neutron tomography. It was found that quantitatively correct results are obtained as long as the samples do not exhibit any considerable preferential grain orientation. Optical microscopy, electron backscatter diffraction, and finite element modeling were used to verify and explain the results obtained by neutron tomography. Altogether, neutron tomography was shown to extend the range of microstructure characterization methods towards the meso- and macroscale. KW - Neutron tomography KW - Phase distribution KW - Rectangular cross-section KW - Torsion KW - Geometrical effect PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-569101 DO - https://doi.org/10.1016/j.matdes.2022.111037 VL - 222 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-56910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pacheco, V. A1 - Marattukalam, J. J. A1 - Karlsson, D. A1 - Dessieux, L. A1 - Tran, K. V. A1 - Beran, P. A1 - Manke, I. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Sahlberg, M. A1 - Woracek, R. T1 - On the relationship between laser scan strategy, texture variations and hidden nucleation sites for failure in laser powder-bed fusion N2 - While laser powder-bed fusion has overcome some of the design constraints of conventional manufacturing methods, it requires careful selection of process parameters and scan strategies to obtain favorable properties. Here we show that even simple scan strategies, complex ones being inevitable when printing intricate designs, can inadvertently produce local alterations of the microstructure and preferential grain orientation over small areas – which easily remain unnoticed across the macroscale. We describe how a combined usage of neutron imaging and electron backscatter diffraction can reveal these localized variations and explain their origin within cm-sized parts. We explain the observed contrast variations by linking the neutron images to simulated data, pole figures and EBSD, providing an invaluable reference for future studies and showing that presumably minor changes of the scan strategy can have detrimental effects on the mechanical properties. In-situ tensile tests reveal that fracture occurs in a region that was re-melted during the building process. KW - Laser powder-bed fusion KW - Texture KW - Preferential orientation KW - Diffraction contrast neutron imaging KW - Bragg-edge PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-568054 DO - https://doi.org/10.1016/j.mtla.2022.101614 VL - 26 SP - 1 EP - 9 PB - Elsevier B.V. AN - OPUS4-56805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapenna, Michela A1 - Faglioni, Francesco A1 - Chand, Keerthana A1 - Hejazi, Bardia A1 - Fioresi, Rita A1 - Bruno, Giovanni T1 - Chamfer distance for non-linear registration of Triply Periodic Minimal Surface lattices N2 - We present a 3D image registration technique for non-linear deformation estimation in Additive Manufacturing processes. The methodology involves comparing X-ray Computed Tomography (XCT) data with Computer Aided Design (CAD) models for Triply Periodic Minimal Surface (TPMS) lattices and employs the Chamfer distance to refine mesh non-linear deformations. KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Digital Twin KW - Registration PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637367 DO - https://doi.org/10.1016/j.addlet.2025.100299 SN - 2772-3690 VL - 14 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-63736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bouabadi, Bouchra A1 - Hilger, André A1 - Kamm, Paul H. A1 - Neu, Tillmann R. A1 - Kardjilov, Nikolay A1 - Sintschuk, Michael A1 - Markötter, Henning A1 - Schedel‐Niedrig, Thomas A1 - Abou‐Ras, Daniel A1 - García‐Moreno, Francisco A1 - Risse, Sebastian T1 - Morphological Evolution of Sn‐Metal‐Based Anodes for Lithium‐Ion Batteries Using Operando X‐Ray Imaging N2 - Sn‐based electrodes are promising candidates for next‐generation lithium‐ion batteries. However, it suffers from deleterious micro‐structural deformation as it undergoes drastic volume changes upon lithium insertion and extraction. Progress in designing these materials is limited to complex structures. There is a significant need to develop an alloy‐based anode that can be industrially manufactured and offers high reversible capacity. This necessitates a profound understanding of the interplay between structural changes and electrochemical performance. Here, operando X‐ray imaging is used to correlate the morphological evolution to electrochemical performance in foil and foam systems. The 3D Sn‐foam‐like structure electrode is fabricated in‐house as a practical approach to accommodate the volume expansion and alleviate the mechanical stress experienced upon alloying/dealloying. Results show that generating pores in Sn electrodes can help manage the volume expansion and mitigate the severe mechanical stress in thick electrodes during alloying/dealloying processes. The foam electrode demonstrates superior electrochemical performance compared to non‐porous Sn foil with an equivalent absolute capacity. This work advances the understanding of the real‐time morphological evolution of Sn bulky electrodes. KW - Synchrotron radiation KW - X-ray imaging KW - Lithium-ion battery PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640112 DO - https://doi.org/10.1002/advs.202414892 SN - 2198-3844 VL - 12 IS - 10 SP - 1 EP - 10 PB - Wiley AN - OPUS4-64011 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rieder, Philipp A1 - Petrich, Lukas A1 - Serrano-Munoz, Itziar A1 - Mouiya, Mossaab A1 - Markötter, Henning A1 - Huger, Marc A1 - Bruno, Giovanni A1 - Schmidt, Volker T1 - Statistical analysis of grains and pores within polycrystalline Al2TiO5 ceramics, based on X-ray computed tomography N2 - Advanced statistical image analysis workflows were developed to segment and quantitatively evaluate 2D electron-backscatter diffraction (EBSD) maps and 3D synchrotron X-ray computed tomography (SXCT) volumes of a polycrystalline Al2TiO5 refractory composite that contains microcracks and pores. Several size, shape, and further geometric descriptors were determined for both the solid phase (Al2TiO5 grains) and the pore space. The resulting pore-size distribution is distinctly bimodal: coarse pores (tens to hundreds of micrometers), traced to incomplete powder compaction, coexist with fine pores generated during sintering. The two pore populations appear to be correlated with grain growth and crystallographic orientation in different ways. Finally, the descriptors obtained from the 2D EBSD and 3D SXCT data sets are internally consistent but complementary, highlighting the value of characterizations based on EBSD and SXCT in the microstructural study of refractory ceramics. KW - Synchrotron X-ray computed tomography KW - Electron-backscatter diffraction KW - Aluminum titanate KW - Morphological reconstruction KW - Image Segmentation KW - Statistical image analysis PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643918 DO - https://doi.org/10.1016/j.matchar.2025.115602 SN - 1044-5803 VL - 229 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-64391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruson, Danilo A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Markötter, Henning A1 - Galati, Manuela T1 - Revealing the (positive) role of porosity within polymeric additively manufactured lattices via X-ray computed tomography N2 - The mechanical properties of lattice geometries are known to be significantly influenced by a variety of manufacturing defects. This study investigates the influence of porosity on the mechanical behaviour of strut-based body-centred cubic (BCC) lattice structures produced with powder bed fusion with laser beam PBF-LB/P using PA2200 nylon powder. The study combines advanced techniques, including in-situ laboratory X-ray computed tomography (XCT), synchrotron XCT to visualise pores and roughness in high resolution at a single-cell level and image-based finite element analysis (FEA). The findings show that failure in thin-walled AM lattices is governed by the combined effects of porosity morphology, location, surface roughness, and cross-section reduction. The presence of internal porosity is found to attenuate both the amplitude of elastic modulus fluctuations and the severity of stress concentrations induced by surface irregularities. KW - Nylon Pa2200 KW - Laser powder bed fusion (PBF-LB) KW - Processing defects KW - Synchrotron X-ray computed tomography (XCT) KW - Digital volume correlation (DVC) KW - Image-based finite element simulations PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633245 DO - https://doi.org/10.1016/j.ijsolstr.2025.113488 SN - 0020-7683 VL - 320 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-63324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buljak, Vladimir A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Prasek, Marko A1 - Contillo, Adriano A1 - Mouiya, Mossaab A1 - Huger, Marc A1 - Bruno, Giovanni T1 - On the closure of thermally induced micro-cracks in aluminum titanate ceramics N2 - Aluminum Titanate (AT) refractory ceramics (as some other ceramic composites) are prone to microcracking, due to the thermal expansion anisotropy of AT and to the mismatch with the thermal expansion of the constituents. Such microcracks cause the room temperature Young's modulus to be only a fraction of that of the non-microcracked material. As a function of temperature, the Young's modulus increases non-linearly. Such increase suggests that microcracks close or even heal at high temperatures. Upon cooling, thermal stress accumulates again, and microcracks re-open. This cycle is fully reversible. While confirming the hysteretic behavior of the Young's modulus, we observe that the amount of microcracks (as determined by in-situ Synchrotron X-ray refraction radiography) decreases linearly upon heating. The apparent mismatch between the Young's modulus and the microcrack content dependence on temperature is explained by a simple FEM model. Such model employs cohesive elements upon cooling, in order to estimate the amount of initial microcracks. On purpose, the model does not include healing upon heating and only allows crack closure. It predicts that crack closure continuously occurs upon heating, thereby qualitatively reproducing the nearly linear dependence of the X-ray refraction signal. It is therefore concluded that the sudden and non-linear increase of Young's modulus with temperature is mainly caused by crack healing. Such finding agrees with previous work and paves the road to a more systematic separation of crack closure and healing in flexible ceramics. KW - X-ray computed tomography KW - X-ray refraction radiography KW - In-situ imaging KW - BAMline KW - Micromechanics KW - BESSY II PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645082 DO - https://doi.org/10.1016/j.ceramint.2025.09.237 SN - 0272-8842 VL - 51 IS - 27 SP - 55141 EP - 55152 PB - Elsevier CY - Amsterdam AN - OPUS4-64508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Lapenna, M. A1 - Faglioni, F. A1 - Fioresi, R. T1 - Temperature-based pruning for input features in Graph Neural Networks N2 - In the presentwork,we employ the concept of neural network temperature to prune unimportant features in input to aGraph Neural Network (GNN) architecture. In benchmark datasets for node and graph property prediction, each node comes equipped with a vector of numerous features. It is paramount to understand which information is actually necessary and which can be discarded, both for efficiency and explainability. The temperature is linked to the gradient activity due to the loss function minimization and leads to pruning of weight structures associated with small gradients. This study is done on different GNN architectures, one for node classification and another one for link prediction, and several benchmark datasets are employed.We compare the results with similar experiments previously conducted on the filters of Convolutional Neural Networks. Although still at the proof-of-concept stage, our temperature-based pruning technique stands as a promising alternative to state-of-the-art magnitude-based pruning techniques. KW - Temperature-based pruning KW - Graph Neural Networks PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640886 VL - 140 SP - 1 EP - 20 PB - Springer AN - OPUS4-64088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gunnerek, R. A1 - Soundarapandiyan, G. A1 - Mishurova, T. A1 - Schröder, J. A1 - Bruno, Giovanni A1 - Boykin, J. A1 - Diaz, A. A1 - Klement, U. A1 - Hryha, E.ON T1 - Chemical mechanical polishing of powder bed fusion – laser beam processed 316 L stainless steel N2 - Additive manufacturing via powder bed fusion – laser beam (PBF-LB) enables the fabrication of complex geometries but suffers from inherently rough surfaces and surface tensile residual stresses, both of which can compromise structural integrity, particularly under fatigue loading. To address these limitations, this study investigates chemical mechanical polishing (CMP) as a surface finishing method for improving surface quality and modifying the residual stress state in PBF-LB 316 L stainless steel. The work uniquely examines how scan rotation (0◦ vs. 67◦ rotation) and contour parameters influence CMP effectiveness in material removal, surface smoothing, and subsurface stress redistribution. With a targeted material removal of 110 μm, CMP reduced surface roughness (Sa) by up to 94 %, achieving values as low as 0.7 μm. Microstructural analysis revealed no grain refinement but identified a thin, plastically deformed surface layer. This plastic deformation resulted in the transformation of tensile surface stresses (340 MPa) into beneficial compressive stresses (􀀀 400 MPa), as confirmed by synchrotron X-ray diffraction, which also showed a shift toward isotropic strain distribution. Further, these findings demonstrate that the initial scan strategy influences CMP performance and that CMP can enhance both surface integrity and mechanical reliability without altering the underlying microstructure. This study advances the understanding of how process induced microstructure and surface features affect CMP outcomes, enabling more informed design of post-processing strategies for improved surface integrity and mechanical performance in additively manufactured metals. KW - Residual stress KW - Additive manufacturing KW - Chemical mechanical polishing KW - As-built microstructure KW - Surface roughness KW - Surface finishing KW - Material removal PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640522 DO - https://doi.org/10.1016/j.jmatprotec.2025.119055 SN - 0924-0136/ VL - 345 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-64052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Hejazi, Bardia A1 - Chand, Keerthana A1 - Fritsch, Tobias A1 - Bruno, Giovanni T1 - D-CNN and VQ-VAE Autoencoders for Compression and Denoising of Industrial X-Ray Computed Tomography Images N2 - The ever-growing volume of data in imaging sciences stemming from advancements in imaging technologies, necessitates efficient and reliable storage solutions for such large datasets. This study investigates the compression of industrial X-ray computed tomography (XCT) data using deep learning autoencoders and examines how these compression algorithms affect the quality of the recovered data. Two network architectures with different compression rates were used, a deep convolution neural network (D-CNN) and a vector quantized variational autoencoder (VQ-VAE). The XCT data used was from a sandstone sample with a complex internal pore network as a good test case for the importance of feature preservation. The quality of the decoded images obtained from the two different deep learning architectures with different compression rates were quantified and compared to the original input data. In addition, to improve image decoding quality metrics, we introduced a metric sensitive to edge preservation, which is crucial for three-dimensional data analysis. We showed that different architectures and compression rates are required depending on the specific characteristics needed to be preserved for later analysis. The findings presented here can aid scientists in determining the requirements and strategies needed for appropriate data storage and analysis. T2 - 28th European Conference on Artificial Intelligence – Including 14th Conference on Prestigious Applications of Intelligent Systems (PAIS 2025) CY - Bologna, Italy DA - 25.10.2025 KW - Data Compression KW - Deep Learning KW - X-ray Computed Tomography PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-644758 UR - https://ebooks.iospress.nl/doi/10.3233/FAIA251480 DO - https://doi.org/10.3233/FAIA251480 SN - 0922-6389 SP - 1 EP - 8 PB - IOS Press AN - OPUS4-64475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfaff, Jonas A1 - Schopferer, Sebastian A1 - Markötter, Henning A1 - Rack, Alexander A1 - Bruno, Giovanni A1 - Schmidt, Anita A1 - Tichter, Tim A1 - Böttcher, Nils T1 - High-speed synchrotron radiography of nail penetration-induced thermal runaway: Understanding the explosive behavior of commercial sodium-ion batteries with NFM cathode N2 - The dynamics of mechanically initiated thermal runaway (TR) events in cylindrical 18650 cells with NFM (Na(Ni1/3Fe1/3Mn1/3)O2), LFP (LiFePO4), and NMC532 (LiNi1/2Mn1/3Co1/5O2) cathode chemistries were investigated using high-speed synchrotron X-ray imaging. Structural similarity index measures (SSIM) were employed to identify and track rapid structural changes. In this manner, thermal decompositions and internal propagation dynamics, influencing the safety mechanisms of the cells, were studied. This lead to two major findings: (I) Among NFM, LFP, and NMC532 cells, the TR-characteristics differ significantly in temperature and internal propagation speed. Internal safety mechanisms appear, however, visually similar. Among all samples, LFP cells exhibit higher safety performance concerning the initiation of TR by nail penetration and the progression of TR. (II) The NFM cells used in this study displayed an almost explosive TR. This finding appears counterintuitive on a first glance, since sodium-ion batteries are usually considered safe. High-speed imaging revealed that the explosive TR is not necessarily caused by the thermochemical decomposition reactions, but rather by a failure of the venting mechanism. This results in a significant pressure buildup within the cell upon TR initiation and eventually a severely violent TR. These results underline that battery safety depends on many factors and not solely on optimized cell chemistries or materials. KW - High-speed X-ray radiography KW - Synchrotron X-rays KW - 18650 KW - SIB KW - Na-NFM KW - Structure similarity index measure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642649 DO - https://doi.org/10.1016/j.powera.2025.100188 SN - 2666-2485 VL - 36 SP - 1 EP - 7 PB - Elsevier Ltd. AN - OPUS4-64264 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning A1 - Dayani, Shahabeddin T1 - Tomographic Imaging of Battery Materials at BAMline (Bessy II) N2 - Different scientific questions in battery research can be addressed by synchrotron X-Ray imaging. The BAMline at the 3rd generation synchrotron X-ray source BESSY II has been supporting researchers in a wide range of research areas for over 20 years. Being a non-destructive characterization method, synchrotron X-ray imaging, in particular tomography (SXCT), plays a particularly important role in structural characterization. This poster gives few examples from battery research conducted at BAMline. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography with hard X-Rays, plays an important role in structural 3D characterization. The upgraded dual multilayer monochromator offers flexibility by providing different energy spectra to optimize flux and energy resolution as desired. The upgraded detector (in white beam configuration, equipped with an sCMOS camera) allows the higher flux to be exploited with reduced readout times. Shorter tomographic acquisition times in the range of seconds are now possible. Hence, in-situ and operando examinations are routinely available. An integrated slip ring allows continuous rotation of the sample stage for ease of wiring. The pink beam option allows tomographic observation of processes occurring in the time domain of a few seconds with a resolution down to ~ 1 µm. The in-situ capabilities include electrochemical cycling, mechanical load (tension and compression) and heating up to 1100°C. Ergebnisse The method, equipment, data handling pipeline as well as various examples from battery research conducted at BAMline are presented and discussed. In particular, the 3D morphology and distribution of deposited Li within the widely used Celgard® 2325 polyolefin separator are visualized in situ, thus promoting the understanding of the short-circuiting process of Li metal batteries. In addition, we also visualized and quantified the spatial distribution of Li depositions inside a porous carbon host to unravel the deposition behavior that can hardly be probed by surface imaging techniques. The Li electrodeposition behavior found here could help to promote the understanding and development of surface modifications related to Li anodes, separators as well as novel 3D geometry electrode designs for accommodation of Li depositions and alleviation of volumetric changes. T2 - Batterieforum Deutschland CY - Berlin, Germany DA - 18.01.2023 KW - BAMline KW - X-ray tomography KW - Li-ion battery PY - 2023 AN - OPUS4-56909 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Jahn, Anne A1 - Pavasaryte, Lina A1 - Bruno, Giovanni T1 - Quantitative surface quality evaluation by X-ray Computed Tomography N2 - The poor surface quality is one of the challenges in powder based additive manufacturing (AM) techniques. It limits the application of the components in as-manufactured condition and requires the post-processing machining techniques, increasing costs and diminishing the advantage of the free form fabrication. It is important to characterize the surface roughness of the part as it might affect the tolerances and the mechanical behavior of the material. For the AM components the usage of classic characterization techniques becomes very challenging and even impossible, when internal channels, fine and complex shapes structures are under investigation. In such cases, X-ray Computed Tomography (XCT) is the only tool to evaluate the structure inside nondestructively. In this work, the application of surface quality analysis workflow using high-resolution XCT is presented. The analysis of surface topography includes the quantitative characterization of “re-entrant” surface features. This characterization is based on the evaluation of the triangulated surface generated based on the XCT data and was compared with conventional surface roughness parameters (e.g., Sa and Sz). The strength of the presented workflow is the application on arbitrary surfaces without geometrical limitations allowing real as-build investigation. This will be discussed on the example of both, simple cylindrical struts to present the principals, and the application to the Triply Periodic Minimal Surface (TPMS) structures. The analysis of the struts allows conclusions about the influence of down-skin and up-skin on surface quality. The results indicate that the surface quality is a factor of 2 worse for a build angle of 30° compared to an up-right build (90°). The investigation of TPMS structures is focused on the optimization of process parameter of geometrically complex samples regarding the surface quality. The challenge was an automated and user-independent comparison of several TPMS structures. The correlation of surface quality with process parameters (e.g., Laser power, laser velocity) is presented. T2 - ASTM ICAM 2024 CY - Atlanta, GA, USA DA - 28.10.2024 KW - Additive manufacturing KW - X-ray CT KW - Surface texture PY - 2024 AN - OPUS4-61515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Synchrotron X-Ray Refraction during in-situ heat treatments N2 - In this work, synchrotron X-ray refraction radiography (SXRR) was combined with in-situ heat treatment to monitor microstructure and porosity evolution as a function of temperature. The investigated material was a laser powder bed fusion (LPBF) manufactured AlSi10Mg, where the initial eutectic Si network is known to break down into larger particles with increasing temperature. Such alloy is also prone to thermally induced porosity (TIP). We show that SXRR allows detecting the changes in the Si-phase morphology upon heating, while this is currently possible only using scanning electron microscopy. SXRR also allows observing the growth of pores, usually studied via X-ray computed tomography, but on much smaller fields-of-view. Our results show the great potential of in-situ SXRR as a tool to gain in-depth knowledge of the susceptibility of any material to thermally induced damage and/or microstructure evolution over statistically relevant volumes. T2 - MSE 2022 CY - Darmstadt, Germany DA - 27.09.2022 KW - Si network KW - Al alloys KW - PBF-LB KW - X-ray refraction radiography KW - Pore nucleation PY - 2022 AN - OPUS4-56161 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Synchrotron Multi-energy HDR tomography for LTCC systems N2 - LTCCs (Low-temperature co-fired ceramics) consist of three-dimensionally distributed, hermetically bonded ceramic and metallic components with structure sizes within [10; 100] µm. A non-destructive imaging technique is needed that provides 3D, sharp, high-contrast resolution of these structures, as well as porosity and defect analysis, which is made difficult by the very different X-ray absorption coefficients of the individual components of the microstructure. A HDR method is being developed that allows a combination of different tomograms, each with X-ray energies adapted to individual materials. T2 - Bessy II User Meeting CY - Berlin, Germany DA - 22.06.2023 KW - LTCC KW - Synchrotron tomography KW - Data fusion KW - In-situ tomography PY - 2023 AN - OPUS4-57795 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Mishurova, Tatiana T1 - Influence of residual stress and microstructure on mechanical performance of LPBF TI-6AL-4V N2 - Additive manufacturing technologies provide unique possibilities in the production of topologically optimized, near-net shape components. The main limiting factors affecting the structural integrity of Laser Powder Bed Fusion (LPBF) parts are manufacturing defects and residual stress (RS) because both of them are virtually inevitable. Taking into account the complex thermal history of LPBF materials, a prediction of the material behavior is not possible without experimental data on the microstructure, defect distribution, and RS fields. Therefore, this thesis aims to understand the factors that influence the LPBF Ti-6Al-4V material performance the most, covering both the production and the post-processing steps of manufacturing. Indeed, a parametric study on the influence of manufacturing process and post-processing on RS, defects and microstructure was performed. It was found that the volumetric energy Density (EV), commonly used for the LPBF process optimization, does neither consider the pore shapes and distribution, nor the influence of individual parameters on the volume fraction of pores. Therefore, it was recommended not to use EV without great care. It was shown that the Position on the base plate has a great impact on the amount of RS in the part. The micromechanical behavior of LPBF Ti-6Al-4V was also studied using in-situ Synchrotron X-ray diffraction during tensile and compression tests. Diffraction elastic constants (DEC), connecting macroscopic stress and (micro) strain, of the LPBF Ti-6Al-4V showed a difference from the DEC of conventionally manufactured alloy. This fact was attributed to the peculiar microstructure and crystallographic texture. It was therefore recommended to determine experimentally DECs whenever possible. Low Cycle Fatigue (LCF) tests at a chosen operating temperature were performed to evaluate the effect of post-treatment on the mechanical performance. Through the information on the microstructure, the mesostructure, and the RS, the LCF behavior was (indirectly) correlated to the process parameters. It was found that the fatigue performance of LPBF samples subjected to hot isostatic pressing is similar to that of hot-formed Ti-6Al-4V. The tensile RS found at the surface of LPBF as-built samples decreased the fatigue life compared to the heat-treated samples. The modification of the microstructure (by heat treatment) did not affect the Fatigue performance in the elastic regime. This shows that in the absence of tensile RS, the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Computed tomography PY - 2021 SP - 1 EP - 143 CY - RWTH Aachen AN - OPUS4-54389 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Laquai, René A1 - Wieder, Frank A1 - Kupsch, Andreas A1 - Müller, Bernd R. T1 - The combined use of X-ray refraction and transmission radiography and computed tomography N2 - Alternative to conventional transmission-based radiography and computed tomography, X-ray refraction techniques are being increasingly used to detect damage in light materials. In fact, their range of application has been recently extended even to metals. The big advantage of X-ray refraction techniques is that they are able to detect nanometric defects, whose size would lie below the resolution of even state-of-the-art synchrotron-based X-ray computed tomography (SXCT). The superiority of synchrotron X-ray refraction radiography and tomography (SXRR and SXRCT) has been shown in the case of light materials, in particular composites. X-ray refraction techniques also yield a quantitifaction of the amount of damage (the so-called relative internal specific surface) and can well be compared with damage models. At the same time, it is impossible for SXRR and SXRCT to image single defects. We show that the combination of refraction- and transmission-based imaging techniques yields an impressive amount of additional information about the type and amount of defects in microstructured materials such as additively manufactured metals or metal matrix composites. We also show that the use of data fusion techniques allows the classification of defects in statistically significant representative volume elements. T2 - 11th Conference on Industrial Computed Tomography CY - Online meeting DA - 08.02.2022 KW - X-ray refraction radiography KW - Computed Tomography KW - Synchrotron radiation KW - Additive manufacturing KW - Damage evolution PY - 2022 UR - https://www.ndt.net/article/ctc2022/papers/ICT2022_paper_id268.pdf SP - 1 EP - 7 AN - OPUS4-54324 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bruno, Giovanni ED - Makul, Matt T1 - Investigation of a New Ti Alloy for a New Generation of Additively Manufactured Implants with Lattice N2 - A new titanium alloy improving the operation of implants additively manufactured and including laterally closed lattice structures is proposed. The new alloy possesses an increased affinity to the bone. The measured bone–interface implant (BII) of less than 10 mm and bone–implant contact (BIC) of 95% demonstrated an excellent osseointegration. Furthermore, since additive manufacturing naturally leads to a high-roughness surface finish, the wettability of the implant is increased. The combination of these factors is pushing ossification beyond its natural limits. In addition, the quality and speed of the ossification and osseointegration in/around laterally closed lattice implants open the possibility of bone spline key of prostheses. This enables the stabilization of the implant into the bone while keeping the possibility of punctual hooks allowing the implant to be removed more easily if required. KW - X-ray Computed tomography KW - Defects KW - Machine Learning KW - Implants KW - Lattices PY - 2024 DO - https://doi.org/10.9734/bpi/cpstr/v7/7198E VL - 7 SP - 12 EP - 37 AN - OPUS4-59754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual Stresses in Additive Manufacturing (L-PBF) N2 - Metal Additive manufacturing (AM) technologies such as Laser Powder Bed Fusion (LPBF) enable the fabrication of complex structures, giving rise to potential improvements in component and manufacturing efficiency. However, the processes are typically characterized by the generation of high magnitude residual stress (RS) which can have detrimental consequences for subsequent applications. Therefore, the characterization of these RS fields and the understanding of their formation and mitigation through optimized processing is crucial for the wider uptake of the technology. Due to the potential complex nature and high value of components manufactured by LPBF, it is important to have suitable characterisation methods which can determine the spatial variations of RS in a non-destructive manner. Neutron diffraction is considered to be the best suited for these requirements. However, the microstructures developed in the complex thermal cycles experience in the production can pose challenges to the ND method for RS analysis. The BAM has conducted significant research over the past years to overcome these obstacles, enabling higher confidence in the RS determined in LPBF materials by neutron diffraction. This contribution will overview some of these advancements made recently at European neutron sources including on Stress-Spec at FRM2/MLZ. T2 - MLZ User Meeting 2021 CY - Online meeting DA - 07.12.2021 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - AGIL KW - Manufact PY - 2021 AN - OPUS4-54044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of the scanning strategy on the RS state of a LPBF IN718 material N2 - For metal-based additive manufacturing (AM) to achieve leaner designs and enable longer life predictions, it is imperative to gain a detailed knowledge of the residual stress (RS) built-up. Laser powder bed fusion (LPBF) is an AM technique particularly prone to RS because of the highly localized heat source, extremely high cooling rates (in the order of 103-107 K/s), and successive cooling and heating cycles of the solidified material. Furthermore, RS analysis of LPBF materials by diffraction methods is peculiar because of the complexity of the thermal history, the possibility of encountering high levels of surface roughness, spatial textural variations and/or changes in solute concentrations at the component scale. Diverse aspects of the influence of scanning strategies on the as-built residual stress state of a LPBF IN718 alloy will be presented, with particular focus on the challenges that AM microstructures pose for a reliable RS determination. T2 - MECASENS 2021 CY - Prague, Czech Republic DA - 25.11.2021 KW - Laser Powder Bed Fusion KW - IN718 KW - Residual stress analysis PY - 2021 AN - OPUS4-53875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR ED - Bruno, Giovanni T1 - Micro Non-Destructive Testing and Evaluation N2 - What is meant by ‘Micro Non-Destructive Testing and Evaluation’? This was the central subject of debate in this Special Issue. At present, sub-millimeter-size components or even assemblies are pervading the industrial and scientific world. Classic examples are electronic devices and watches (as well as parts thereof), but recent examples encompass additively manufactured lattice structures, stents, or other microparts. Moreover, most assemblies contain micro-components. Testing such components or their miniaturized parts would fit well within the topic of micro non-destructive testing and evaluation. In all cases, performance and integrity testing, quality control, and dimensional tolerances need to be measured at the sub-millimeter level (ideally with a spatial resolution of about a micron); most of the time, such features and components are embedded in much larger assemblies, which also need to be taken into account. The solution to this dilemma (i.e. measuring large parts with high resolution) depends on the part and on the problem under consideration. Another possible definition of micro non-destructive testing and evaluation can relate to the characterization of micro-features (e.g., the microstructure) in much larger specimens, such as damage in concrete cores or porosity in additively manufactured components. A further aspect is the use of microscopic probes to evaluate macroscopic properties. This is the case, for instance but not at all exclusively, in the use of diffraction techniques to determine macroscopic stress. The splits between testing and characterization at the micro-level (or of micro parts) from one side and handling of macroscopic assemblies on the other represent a great challenge for many fields of materials characterization. On top of that, including the use of microscopic methods to test integrity would add a further level of complexity. Imaging, mechanical testing, non-destructive testing, measurement of properties, structural health monitoring, and dimensional metrology all need to be re-defined if we want to cope with the multi-faceted topic of micro non-destructive testing and evaluation. The challenge has already been accepted by the scientific and engineering communities for a while but is still far from being universally tackled. This Special Issue yields an interesting answer to the questions posed above. It presents the progress made and the different aspects of the challenge as well as at indicates the paths for the future of NDT&E. KW - Neutron Diffraction KW - Ultrasound KW - Eddy Currents KW - X-ray Computed Tomography KW - Mechanical Properties KW - Residual Stress KW - Defects PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570321 SN - 978-3-0365-6180-6 DO - https://doi.org/10.3390/books978-3-0365-6180-6 SN - 1996-1944 SP - 1 EP - 304 PB - MDPI CY - Basel AN - OPUS4-57032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hejazi, Bardia A1 - Compart, Amaya A1 - Fritsch, Tobias A1 - Wagner, Ruben A1 - Weidner, Anja A1 - Biermann, Horst A1 - Benz, Christopher A1 - Sander, Manuela A1 - Bruno, Giovanni T1 - Fatigue Crack Segmentation and Characterization of Additively Manufactured Ti‐6Al‐4V Using X‐Ray Computed Tomography N2 - X‐ray computed tomography (XCT) is extremely useful for the non‐destructive analysis of additively manufactured (AM) components. AM components often show manufacturing defects such as lack‐of‐fusion (LoF), which are detrimental to the fatigue life of components. To better understand how cracks initiate and propagate from internal defects, we fabricated Ti‐6Al‐4V samples with an internal cavity using electron beam powder bed fusion. The samples were tested in high‐cycle and very high‐cycle fatigue regimes. XCT was used to locate crack initiation sites and to determine characteristic properties of cracks and defects with the aid of deep learning segmentation. LoF defects exposed to the outer surface of the samples after machining were found to be as detrimental to fatigue life as the internal artificial defects. This work can benefit industries that utilize the AM of high‐strength, lightweight alloys, in the design and manufacturing of components to improve part reliability and fatigue life. KW - Additive manufacturing KW - Deep learning KW - Ttitanium alloy KW - Very high-cycle fatigue KW - X-ray computed tomography PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615107 DO - https://doi.org/10.1111/ffe.14489 SP - 1 EP - 13 PB - Wiley AN - OPUS4-61510 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eddah, Mustapha A1 - Markötter, Henning A1 - Mieller, Björn A1 - Sintschuk, Michael A1 - Beckmann, Jörg A1 - Bruno, Giovanni T1 - Mitigation of DMM-induced stripe patterns in synchrotron X-ray radiography through dynamic tilting N2 - In synchrotron X-ray radiography, achieving high image resolution and an optimal signal-to-noise ratio (SNR) is crucial for the subsequent accurate image analysis. Traditional methods often struggle to balance these two parameters, especially in situ applications where rapid data acquisition is essential to capture specific dynamic processes. For quantitative image data analysis, using monochromatic X-rays is essential. A double multilayer monochromator (DMM) is successfully used for this aim at the BAMline, BESSY II (Helmholtz Zentrum Berlin, Germany). However, such DMMs are prone to producing an unstable horizontal stripe pattern. Such an unstable pattern renders proper signal normalization difficult and thereby causes a reduction of the SNR. We introduce a novel approach to enhance SNR while preserving resolution: dynamic tilting of the DMM. By adjusting the orientation of the DMM during the acquisition of radiographic projections, we optimize the X-ray imaging quality, thereby enhancing the SNR. The corresponding shift of the projection during this movement is corrected in post-processing. The latter correction allows a good resolution to be preserved. This dynamic tilting technique enables the homogenization of the beam profile and thereby effectively reduces noise while maintaining high resolution. We demonstrate that data captured using this proposed technique can be seamlessly integrated into the existing radiographic data workflow, as it does not need hardware modifications to classical X-ray imaging beamline setups. This facilitates further image analysis and processing using established methods. KW - Double multilayer monochromators KW - Synchrotron X-ray imaging KW - Signal normalization KW - BAMline KW - Dynamic tilting PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615049 DO - https://doi.org/10.1107/S1600577524008646 SN - 1600-5775 VL - 31 SP - 1551 EP - 1560 PB - International Union of Crystallography (IUCr) AN - OPUS4-61504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, Boris A1 - Mishurova, Tatiana A1 - Evlashin, Stanislav A1 - Firsov, Denis A1 - Bruno, Giovanni A1 - Sergeichev, Ivan T1 - Influence of scanning strategy and hatch distance on porosity and mechanical characteristics of 316L stainless steel produced by laser powder bed fusion N2 - The effect of scanning strategies and hatch distances on the porosity and mechanical properties of 316L stainless steel produced by laser powder bed fusion (PBF-LB) is studied. Two scanning strategies were analyzed along with three hatch distances (50 μm, 80 μm, and 110 μm). Using X-ray computed tomography (XCT), the study revealed different defect distributions: 90° alternating hatch scanning strategy resulted in a higher number of lack of fusion defects, while the chessboard strategy produced smaller, more uniformly distributed gas pores. The optimal hatch distance of 80 μm was found to minimize porosity and maximize tensile strength for both strategies. Mechanical testing supported these findings, showing that specimens printed with an 80 μm hatch distance exhibited better mechanical characteristics. This study highlights the critical role of scanning parameters in the quality and reliability of additively manufactured parts. KW - X-ray computed tomography KW - Additive manufacturing KW - Porosity PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621164 DO - https://doi.org/10.1016/j.prostr.2024.11.045 SN - 2452-3216 VL - 65 SP - 302 EP - 309 PB - Elsevier B.V. AN - OPUS4-62116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Y. A1 - Lu, X. A1 - Cho, J.I.S. A1 - Rasha, L. A1 - Whiteley, M. A1 - Neville, T. P. A1 - Ziesche, R. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Manke, I. A1 - Zhang, X. A1 - Shearing, P. R. A1 - Brett, D. J. L. T1 - Multi-length scale characterization of compression on metal foam flow-field based fuel cells using X-ray computed tomography and neutron radiography N2 - The mechanical compression of metal foam flow-field based polymer electrolyte fuel cells (PEFCs) is critical in determining the interfacial contact resistance with gas diffusion layers (GDLs), reactant flow and water management. The distinct scale between the pore structure of metal foams and the entire flow-field warrant a multilength scale characterization that combines ex-situ tests of compressed metal foam samples and in-operando analysis of operating PEFCs using X-ray computed tomography (CT) and neutron radiography. An optimal ‘medium’ compression was found to deliver a peak power density of 853 mW/cm². The X-ray CT data indicates that the compression process significantly decreases the mean pore size and narrows the pore size distribution of metal foams. Simulation results suggest compressing metal foam increases the pressure drop and gas velocity, improving the convective liquid water removal. This is in agreement with the neutron imaging results that demonstrates an increase in the mass of accumulated liquid water with minimum compression compared to the medium and maximum compression cases. The results show that a balance between Ohmic resistance, water removal capacity and parasitic power is imperative for the optimal performance of metal foam based PEFCs. KW - Fuel cell KW - Compression effect KW - Metal foam microstructure KW - Neutron radiography KW - X-ray CT PY - 2021 DO - https://doi.org/10.1016/j.enconman.2020.113785 VL - 239 SP - 10 EP - 113785 PB - Elsevier Ltd. AN - OPUS4-53842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Heldmann, A. A1 - Hofmann, M. A1 - Evans, Alexander A1 - Petry, W. A1 - Bruno, Giovanni T1 - Determination of diffraction and single-crystal elastic constants of laser powder bed fused Inconel 718 N2 - High energy X-ray synchrotron diffraction is used to investigate the elastic anisotropy of the nickel-based superalloy IN718 produced by laser powder bed fusion (PBF-LB). This material is characterized by a columnar grain morphology with some crystallographic texture. The material is subjected to elastic loading to determine the diffraction elastic constants (DECs). Furthermore, the single-crystal elastic constants (SCEC) are refined from these experiments using different micromechanical models. The results show that each micromechanical model predicts a specific set of SCEC that well describes the elastic anisotropy of PBF-LB/IN718. KW - Mechanical Engineering KW - Mechanics of Materials KW - Condensed Matter Physics KW - General Materials Science PY - 2023 DO - https://doi.org/10.1016/j.matlet.2023.135305 SN - 0167-577X VL - 353 SP - 1 EP - 5 PB - Elsevier B.V. AN - OPUS4-58477 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - 21st European Conference on Composite Materials (ECCM21) CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 AN - OPUS4-60576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Laquai, René T1 - Extending synchrotron X-ray refraction imaging techniques to the quantitative analysis of metallic materials N2 - In this work, two X-ray refraction based imaging methods, namely, synchrotron X-ray refraction radiography (SXRR) and synchrotron X-ray refraction computed tomography (SXRCT), are applied to analyze quantitatively cracks and porosity in metallic materials. SXRR and SXRCT make use of the refraction of X-rays at inner surfaces of the material, e.g., the surfaces of cracks and pores, for image contrast. Both methods are, therefore, sensitive to smaller defects than their absorption based counterparts X-ray radiography and computed tomography. They can detect defects of nanometric size. So far the methods have been applied to the analysis of ceramic materials and fiber reinforced plastics. The analysis of metallic materials requires higher photon energies to achieve sufficient X-ray transmission due to their higher density. This causes smaller refraction angles and, thus, lower image contrast because the refraction index depends on the photon energy. Here, for the first time, a conclusive study is presented exploring the possibility to apply SXRR and SXRCT to metallic materials. It is shown that both methods can be optimized to overcome the reduced contrast due to smaller refraction angles. Hence, the only remaining limitation is the achievable X-ray Transmission which is common to all X-ray imaging methods. Further, a model for the quantitative analysis of the inner surfaces is presented and verified. For this purpose four case studies are conducted each posing a specific challenge to the imaging task. Case study A investigates cracks in a coupon taken from an aluminum weld seam. This case study primarily serves to verify the model for quantitative analysis and prove the sensitivity to sub-resolution features. In case study B, the damage evolution in an aluminum-based particle reinforced metal-matrix composite is analyzed. Here, the accuracy and repeatability of subsequent SXRR measurements is investigated showing that measurement errors of less than 3% can be achieved. Further, case study B marks the fist application of SXRR in combination with in-situ tensile loading. Case study C is out of the highly topical field of additive manufacturing. Here, porosity in additively manufactured Ti-Al6-V4 is analyzed with a special interest in the pore morphology. A classification scheme based on SXRR measurements is devised which allows to distinguish binding defects from keyhole pores even if the defects cannot be spatially resolved. In case study D, SXRCT is applied to the analysis of hydrogen assisted cracking in steel. Due to the high X-ray attenuation of steel a comparatively high photonenergy of 50 keV is required here. This causes increased noise and lower contrast in the data compared to the other case studies. However, despite the lower data quality a quantitative analysis of the occurance of cracks in dependence of hydrogen content and applied mechanical load is possible. N2 - In der vorliegenden Arbeit werden die zwei, auf Refraktion basierende, Röntgenbildgebungsverfahren Synchrotron Röntgen-Refraktions Radiographie (engl.: SXRR) und Synchrotron Röntgen-Refraktions Computertomographie (engl.: SXRCT) für die quantitative Analyse von Rissen und Porosität in metallischenWerkstoffen angewandt. SXRR und SXRCT nutzen die Refraktion von Röntgenstrahlen an inneren Oberflächen des Materials, z.B. die Oberflächen von Rissen und Poren, zur Bildgebung. Beide Methoden sind daher empfindlich gegenüber kleineren Defekten als ihre auf Röntgenabsorption basierenden Gegenstücke, Röntgenradiographie und Röntgen-Computertomographie. Sie sind in der Lage Defekte von nanometrischer Größe zu detektieren. Bislang wurden die Methoden für die Analyse von keramischen Werkstoffen und faserverstärkten Kunststoffen eingesetzt. Die Analyse von metallischenWerkstoffen benötigt höhere Photonenenergien benötigt werden um eine ausreichende Transmission zu erreichen. Dies hat kleinere Refraktionswinkel, und damit geringeren Bildkontrast, zur Folge, da der Brechungsindex von der Photonenenergie abhängt. Hier wird erstmals eine umfassende Studie vorgelegt, welche die Möglichkeiten zur Untersuchung metallischer Werkstoffe mittels SXRR und SXRCT untersucht. Es wird gezeigt, dass der geringere Kontrast, verursacht durch die kleineren Refraktionswinkel, überwunden werden kann. Somit ist die einzig verbleibende Beschränkung die erreichbare Transmission, die alle Röntgenbildgebungsverfahren gemeinsam haben. Darüber hinaus wird ein Modell für die quantitative Auswertung der inneren Oberflächen präsentiert und verifiziert. Zu diesem Zweck werden vier Fallstudien durchgeführt, wobei jede eine spezifische Herausforderung darstellt. In Fallstudie A werden Risse in einer Probe aus einer Aluminiumschweißnaht untersucht. Diese Fallstudie dient hauptsächlich dazu das Modell für die quantitative Analyse zu verifizieren und die Empfindlichkeit gegenüber Strukturen unterhalb des Auflösungsvermögens zu beweisen. In Fallstudie B wird die Entwicklung der Schädigung in einem aluminiumbasierten partikelverstärktem Metall-Matrix Komposit untersucht. Dabei wird die Genauigkeit und Wiederholbarkeit der SXRR Messungen analysiert und es wird gezeigt das Messfehler kleiner 3% erreicht werden können. Darüber hinaus wird in Fallstudie B erstmals SXRR in Kombination mit in-situ Zugbelastung eingesetzt. Fallstudie C ist aus dem hochaktuellen Bereich der additive Fertigung. Hier wird Porosität in additiv gefertigtem Ti-Al6-V4 analysiert mit besonderem Augenmerk auf der Morphologie der Poren. Es wurde ein Verfahren zur Klassifizierung, basierend auf SXRR Messungen, erfunden, welches Bindefehler und Poren voneinander unterscheiden kann auch wenn die Defekte nicht räumlich aufgelöst werden können. In Fallstudie D wird SXRCT zur Analyse von wasserstoffunterstützter Rissbildung in Stahl angewandt. Wegen der hohen Röntgenschwächung des Stahls muss hier mit 50 keV eine vergleichsweise hohe Photonenenergie genutzt werden. Dadurch zeigen die Daten ein erhöhtes Rauschen und geringeren Kontrast verglichen mit den anderen Fallstudien. Allerdings ist es, trotz der geringeren Datenqualität, möglich das Auftreten von Rissen in Abhängigkeit der Wasserstoffkonzentration und mechanischen Belastung zu untersuchen. KW - Synchrotron X-ray refraction computed tomography KW - Lean duplex steel X2CrMnNiN21-5-1 KW - hydrogen embrittlement KW - Metal-matrix composite KW - Al6061 KW - Ti-Al6-V4 KW - In-situ tensile test PY - 2022 SP - 1 EP - 71 AN - OPUS4-54385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Skalenübergreifende Materialcharakterisierung basierend auf Computertomographiedaten N2 - Die BAM präsentiert anhand ausgewählter Beispiele wie mithilfe von Computertomographiedaten dringende technische Fragestellungen zum Verständnis von Schädigungsmechanismen in verschiedensten Materialien und Komponenten, zum Beispiel in additiv gefertigten Metallen oder Batterien, beantwortet werden können. T2 - VisiConsult Röntgen-Technologietag 2024 -- Transformation in der ZfP CY - Stockelsdorf, Germany DA - 10.10.2024 KW - Computertomographie KW - Batterie KW - Additive Fertigung KW - Synchrotron KW - BAMline PY - 2024 AN - OPUS4-61431 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Towards the optimization of post laser powder bed fusion stress relieve treatments of stainless steel 316L N2 - The laser powder bed fusion of 316L leads to the formation of large residual stress. In this presentation, different stress relieve treatments were employed to assess their potential to relax the residual stress. The residual stress was determined by X-ray and neutron diffraction. The results give insights on the range of relaxation one can obtain by employing low and high temperature heat treatments and relates the relaxation to changes in the microstructure. T2 - Online-Sitzung des Fachausschusses 13 - Eigenspannungen CY - Online meeting DA - 08.12.2021 KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing KW - Stainless Steel PY - 2021 AN - OPUS4-53947 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jafari, Abbas T1 - Geometric Parameterization and Analysis of Thin-Walled Additively Manufactured Triply Periodic Minimal Surface Structures N2 - Additive manufacturing (AM) has emerged as a transformative technology for fabricating meta-materials with intricate geometries and tunable macroscopic properties, enabling broad applications across fields such as engineering and biomedicine. A well-known challenge in harnessing the full potential of AM is the tendency of the process to introduce geometric imperfections into printed objects. Such deviations can impact the desired mechanical behavior and performance, which is typically predicted using physicsbased simulations that assume idealized nominal geometries. Therefore, analyzing the “as-is” geometry of AM structures is crucial to ensure the reliability of printed components and their simulators [1, 2]. This work centers on the geometric analysis of thin-walled additively manufactured Triply Periodic Minimal Surface (TPMS) structures. We demonstrate the sensitivity of solid-element-based Finite Element (FE) models to geometric imperfections, highlighting the need to incorporate geometric details of asprinted objects into simulations. To manage the extensive geometric variability and deviations inherent in printed specimens, we propose a regularization approach based on two key geometric descriptors, namely “mid-surface position” and “wall thickness”. These features offer two benefits. First, they provide meaningful metrics for quantitatively comparing printed and nominal geometries. Secondly, they enable the construction of shell-based FE models for thin-walled structures, enriched by the features of the actual printed geometry. One advantage of such shell-based FE models is its significantly lower computational cost compared to a solid FE model, enabling a more efficient incorporation of uncertainty within the estimated geometric features. We demonstrate the procedure for extracting and estimating the two geometric parameters for real printed specimens, leveraging computer tomography (CT) imaging and the derived Signed Distance Field. The advantages of integrating these estimated geometric features into FE simulations are demonstrated through a series of analyses based on real printed specimens. T2 - SIM-AM 2025 - The Fifth International Conference on Simulation for Additive Manufacturing CY - Pavia, Italy DA - 09.09.2025 KW - Geometric parameterization KW - Triply periodic minimal surface (TPMS) KW - Thin-walled structures KW - Shell-based finite element analysis PY - 2025 AN - OPUS4-64180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Papaioannou, Savvina Maria T1 - XCT image analysis for characterizing 3D printed thermomagnetic materials in energy harvesting applications N2 - A critical amount of industrial energy input is lost as waste heat, and this amount peaks just above room temperature. The aim of this work is to develop a technology to convert this low-grade waste heat into electricity through a thermomagnetic generator based on Faraday's law of induction. To this end, water-flowable thermomagnetic elements are developed by the industrial partner to be used as heat exchanger components in the demonstrator. The 3D extrusion and post heat treatment process of the developed fine parts may introduce various defects that have an impact on their heat transfer efficiency, magnetic and mechanical properties. Here, the non-destructive characterisation technique of X-ray computed tomography (XCT) is used to evaluate the morphology of the developed components and to identify trends that contribute to the improvement of material performance in the demonstrator. In specific, XCT image analysis enables the 3D visualisation of the developed 3D-printed structures. Using DragonFly software, scalar quantities such as volume, total surface area and void fraction are estimated for each sample. More specifically, image segmentation using Otsu’s thresholding method, combined with morphological operations on the reconstructed 3D XCT volume, contributes to the estimation of the mean filament diameter, mean channel width and distribution of internal porosity along the printing direction. In addition, the repeatability and dimensional accuracy of the printing process are evaluated through slice analysis of each 3D-printed block, both along and perpendicular to the water-flow direction. T2 - Delft Days on Magnetocalorics (DDMC) CY - Delft, Netherlands DA - 20.11.2025 KW - X-ray computed tomography KW - Image analysis KW - Thermomagnetic KW - Heat exchangers PY - 2025 AN - OPUS4-65249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Serrano-Munoz, Itziar A1 - Kupsch, Andreas A1 - Müller, Bernd R. T1 - X-Ray-Refraction-Imaging-Techniques high-resolution microstructural characterization N2 - X-ray refraction is analogous to visible light deflection by matter; it occurs at boundaries between different media. The main difference between visible light and X-rays is that in the latter case deflection angles are very small, from a few seconds to a few minutes of arc (i.e., the refraction index n is near to 1). Trivially but importantly, deflection of X-rays is also sensitive to the orientation of the object boundaries. These features make X-ray refraction techniques extremely suitable to a) detect defects such as pores and microcracks and quantify their densities in bulk (not too heavy) materials, and b) evaluate porosity and particle properties such as orientation, size, and spatial distribution (by mapping). While X-ray refraction techniques cannot in general image single defects, their detectability is simply limited by the wavelength of the radiation. We thereby show the application of X-ray refraction 2D mapping (topography) and tomography to different sorts of problems in materials science and technology: 1) Sintering of SiC green bodies; 2) Porosity analysis in additively manufactured alloys; 3) Fiber de-bonding in metal and polymer matrix composites. Such techniques, especially at the Synchrotron BESSY II, Berlin, Germany, can be used in-situ, i.e. when the specimen is subjected to temperatures or external loads. Applications of in-situ X-ray refraction radiography on aluminum alloys and composites are also shown. The use of X-ray refraction analysis yields quantitative information, which can be directly input in kinetics, mechanical and damage models. T2 - ICT 2023 CY - Fürth, Germany DA - 27.02.2023 KW - X-ray refraction KW - Composites KW - In-situ KW - Additive Manufacturing KW - Sintering KW - Ceramics PY - 2023 AN - OPUS4-57200 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tsamos, Athanasios A1 - Evsevleev, Sergei A1 - Fioresi, R. A1 - Faglioni, F. A1 - Bruno, Giovanni T1 - A novel iterative algorithm to improve segmentations with deep convolutional neural networks trained with synthetic X-ray computed tomography data (i.S.Sy.Da.T.A) N2 - We propose a novel iterative segmentation algorithm (i.S.Sy.Da.T.A: Iterative Segmentation Synthetic Data Training Algorithm) employing Deep Convolutional Neural Networks and synthetic training data for X-ray tomographic reconstructions of complex microstructures. In our method, we reinforce the synthetic training data with experimental XCT datasets that were automatically segmented in the previous iteration. This strategy produces better segmentations in successive iterations. We test our algorithm with experimental XCT re constructions of a 6-phase Al-Si Matrix Composite reinforced with ceramic fibers and particles. We perform the analysis in 3D with a special network architecture that demonstrates good generalization with synthetic training data. We show that our iterative algorithm returns better segmentations compared to the standard single training approach. More specifically, phases possessing similar attenuation coefficients can be better segmented: for Al2O3 fibers, SiC particles, and Intermetallics, we see an increase of the Dice score with respect to the classic approach: from 0.49 to 0.54, from 0.66 to 0.72, and from 0.55 to 0.66 respectively. Furthermore, the overall Dice score increases from 0.77 to 0.79. The methods presented in this work are also applicable to other materials and imaging techniques. KW - Metal matrix composites (MMC) KW - Multi-phase materials KW - 3D imaging KW - Dice score KW - Automatic segmentation KW - Deep convolutional neural network (DCNN) KW - Modified U-net architectures PY - 2023 DO - https://doi.org/10.1016/j.commatsci.2023.112112 SN - 0927-0256 VL - 223 SP - 1 EP - 8 PB - Elsevier B.V. AN - OPUS4-57482 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning A1 - Sintschuk, Michael T1 - Work- and Dataflow for CT at BAM N2 - The BAMline at the synchrotron X-ray source BESSY II (Berlin, Germany) is supporting researchers especially in materials science. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography with hard X-Rays, plays an important role in structural 3D characterization. The imaging capabilities allow for in-situ and operando experiments. In this presentation the data handling pipeline is presented. T2 - Kickoff Meeting Best practices and solutions in the development of the control and data analysis system for custom designed CT setups CY - Online Meeting DA - 27.11.2023 KW - Synchrotron radiation KW - X-ray imaging KW - Double-multilayer monochromators PY - 2023 AN - OPUS4-58959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction detects microstructure and porosity evolution during in-situ heat treatments N2 - The complexity of any microstructural characterization significantly increases when there is a need to evaluate the microstructural evolution as a function of temperature. To date, this characterization is primarily performed by undertaking elaborative ex-situ experiments where the material’s heating procedure is interrupted at different temperatures or times. Moreover, these studies are often limited to a region smaller than the representative elementary volume, which can lead to partial or even biased interpretations of the collected data. This limitation can be greatly overcome by using in-situ synchrotron X-ray refraction (SXRR). In this study, SXRR has been combined with in-situ heat treatment to monitor the porosity evolution as a function of temperature. This technique is a robust and straightforward method for time-resolved (3-5 min required per scan) evaluation of thermally induced microstructural changes over macroscopically relevant volumes. T2 - AAM2022, Alloys for Additive Manufacturing Symposium CY - Munich, Germany DA - 12.09.2022 KW - Synchrotron X-Ray Refraction KW - In situ heating KW - AlSi10Mg KW - Laser powder bed fusion KW - Thermally induced porosity PY - 2022 AN - OPUS4-55779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wieder, Frank T1 - X-ray refraction radiography applied to Dental Fibre Posts N2 - Fibre-Matrix-Debonding in glass fibre reinforced dental posts can play an important role for their mechanical performance and long term stability… We show that synchrotron X-ray refraction radiography (SXRR) allows analysis of large samples (up to several millimetres) without compromising the detectability of sub micrometer defects. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - X-ray refraction KW - Fiber reinforced dental post KW - Fiberglass composite KW - Non-destructive testing PY - 2021 AN - OPUS4-54092 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Synchrotron X-Ray Refraction during in-situ heat treatments N2 - For the first time, synchrotron X-ray refraction radiography (SXRR) has been paired with in-situ heat treatment to monitor microstructure and porosity evolution as a function of temperature. T2 - HZB User Meeting 2021 CY - Online meeting DA - 09.12.2021 KW - Synchrotron refraction radiography KW - Laser powder bed fusion KW - AlSi10Mg alloy KW - In-situ heat treatment KW - Porosity growth PY - 2021 AN - OPUS4-53973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Khrapov, D. A1 - Paveleva, A. A1 - Kozadayeva, M. A1 - Evsevleev, Sergei A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Surmenev, R. A1 - Koptyug, A. A1 - Surmeneva, M. T1 - Trapped powder removal from sheet-based porous structures based on triply periodic minimal surfaces fabricated by electron beam powder bed fusion N2 - Electron Beam Powder Bed Fusion-manufactured (E-PBF) porous components with narrow pores or channels and rough walls or struts can be filled with trapped powder after the manufacturing process. Adequate powder removal procedures are required, especially for high-density porous structures. In the present research, sheetbased porous structures with different thicknesses based on triply periodic minimal surfaces fabricated by EPBF were subjected to different post-processing methods, including a traditional powder recovery system for EPBF, chemical etching and ultrasound vibration-assisted powder removal. Wall thickness, internal defects, microstructure and morphology features, powder distribution inside the specimens, mechanical properties and deformation modes were investigated. A powder recovery system could not remove all residual powder from dense structures. In turn, chemical etching was effective for surface morphology changes and subsurface layers elimination but not for powder removal, as it affected the wall thickness, considerably influencing the mechanical properties of the whole structure. The ultrasound vibration method was quite effective for the removal of residual powder from sheet-based TMPS structures and without a severe degradation of mechanical properties. 10.1016/j.msea.2022.144479 Ultrasound vibration also caused grain refinement. KW - Additive manufacturing KW - Residual powder removal KW - Ti6Al4V alloy KW - Electron beam powder bed fusion KW - TPMS structures PY - 2023 DO - https://doi.org/10.1016/j.msea.2022.144479 VL - 862 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-56564 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Evans, Alexander A1 - Mishurova, Tatiana A1 - Ulbricht, Alexander A1 - Sprengel, Maximilian A1 - Serrano-Munoz, Itziar A1 - Fritsch, Tobias A1 - Kromm, Arne A1 - Kannengießer, Thomas A1 - Bruno, Giovanni T1 - Diffraction-Based Residual Stress Characterization in Laser Additive Manufacturing of Metals N2 - Laser-based additive manufacturing methods allow the production of complex metal structures within a single manufacturing step. However, the localized heat input and the layer-wise manufacturing manner give rise to large thermal gradients. Therefore, large internal stress (IS) during the process (and consequently residual stress (RS) at the end of production) is generated within the parts. This IS or RS can either lead to distortion or cracking during fabrication or in-service part failure, respectively. With this in view, the knowledge on the magnitude and spatial distribution of RS is important to develop strategies for its mitigation. Specifically, diffraction-based methods allow the spatial resolved determination of RS in a non-destructive fashion. In this review, common diffraction-based methods to determine RS in laser-based additive manufactured parts are presented. In fact, the unique microstructures and textures associated to laser-based additive manufacturing processes pose metrological challenges. Based on the literature review, it is recommended to (a) use mechanically relaxed samples measured in several orientations as appropriate strain-free lattice spacing, instead of powder, (b) consider that an appropriate grain-interaction model to calculate diffraction-elastic constants is both material- and texture-dependent and may differ from the conventionally manufactured variant. Further metrological challenges are critically reviewed and future demands in this research field are discussed. KW - Laser-based additive manufacturing KW - Residual stress analysis KW - X-ray and neutron diffraction KW - Diffraction-elastic constants KW - Strain-free lattice spacing PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-538054 DO - https://doi.org/10.3390/met11111830 VL - 11 IS - 11 SP - 1830 PB - MPDI CY - Basel AN - OPUS4-53805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tengattini, A A1 - Kardjilov, N A1 - Helfen, L A1 - Douissard, P A A1 - Lenoir, N A1 - Markötter, Henning A1 - Hilger, A A1 - Arlt, T A1 - Paulisch, M A1 - Turek, T A1 - Manke, Ingo T1 - Compact and versatile neutron imaging detector with sub-4μm spatial resolution based on a single-crystal thin-film scintillator N2 - A large and increasing number of scientific domains pushes for high neutron imaging resolution achieved in reasonable times. Here we present the principle, design and performance of a detector based on infinity corrected optics combined with a crystalline Gd3Ga5O12 : Eu scintillator, which provides an isotropic sub-4 μm true resolution. The exposure times are only of a few minutes per image. This is made possible also by the uniquely intense cold neutron flux available at the imaging beamline NeXT-Grenoble. These comparatively rapid acquisitions are compatible with multiple high quality tomographic acquisitions, opening new venues for in-operando testing, as briefly exemplified here. KW - Neutron imaging KW - Scintillator KW - Resolution PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-549836 DO - https://doi.org/10.1364/oe.448932 VL - 30 IS - 9 SP - 14461 EP - 14477 PB - Optica CY - Washington, DC AN - OPUS4-54983 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mani, Deepak A1 - Kupsch, Andreas A1 - Müller, Bernd R. A1 - Bruno, Giovanni T1 - Diffraction Enhanced Imaging Analysis with Pseudo-Voigt Fit Function N2 - Diffraction enhanced imaging (DEI) is an advanced digital radiographic imaging technique employing the refraction of X-rays to contrast internal interfaces. This study aims at qualitatively and quantitatively evaluating images acquired using this technique and to assess how different fitting functions to the typical rocking curves (RCs) influence the quality of images. RCs are obtained for every image pixel. This allows the separate determination of the absorption and the refraction properties of the material in a position-sensitive manner. Comparison of various types of fitting functions reveals that the Pseudo-Voigt (PsdV) function is best suited to fit typical RCs. A robust algorithm was developed in the Python programming language, which reliably extracts the physically meaningful information from each pixel of the image. We demonstrate the potential of the algorithm with two specimens: a silicone gel specimen that has well-defined interfaces, and an additively manufactured polycarbonate specimen. KW - Diffraction Enhanced Imaging KW - Analyzer-Based Imaging KW - X-ray refraction KW - Non-Destructive Evaluation KW - Pseudo-Voigt fit function KW - Python PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-553791 DO - https://doi.org/10.3390/jimaging8080206 SN - 2313-433X VL - 8 IS - 8 SP - 1 EP - 13 PB - MDPI CY - Basel, Switzerland AN - OPUS4-55379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Al-Falahat, A M A1 - Kardjilov, N A1 - Woracek, R A1 - Boin, M A1 - Markötter, Henning A1 - Kuhn, L T A1 - Makowska, M A1 - Strobl, M A1 - Pfretzschner, B A1 - Banhart, J A1 - Manke, I T1 - Temperature dependence in Bragg edge neutron transmission measurements N2 - A systematic study has been carried out to investigate the neutron transmission signal as a function of sample temperature. In particular, the experimentally determined wavelength-dependent neutron attenuation spectra for a martensitic steel at temperatures ranging from 21 to 700°C are compared with simulated data. A theoretical description that includes the Debye–Waller factor in order to describe the temperature influence on the neutron cross sections was implemented in the nxsPlotter software and used for the simulations. The analysis of the attenuation coefficients at varying temperatures shows that the missing contributions due to elastic and inelastic scattering can be clearly distinguished: while the elastically scattered intensities decrease with higher temperatures, the inelastically scattered intensities increase, and the two can be separated from each other by analysing unique sharp features in the form of Bragg edges. This study presents the first systematic approach to quantify this effect and can serve as a basis , for example, to correct measurements taken during in situ heat treatments, in many cases being a prerequisite for obtaining quantifiable results. KW - Neutron Bragg edge imaging KW - Debye–Waller factor KW - Temperature-dependent neutron transmission KW - Super martensitic stainless steel PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556896 DO - https://doi.org/10.1107/S1600576722006549 VL - 55 IS - Pt 4 SP - 919 EP - 928 PB - International Union of Crystallography AN - OPUS4-55689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markötter, Henning A1 - Sintschuk, Michael A1 - Britzke, Ralf A1 - Dayani, Shahabeddin A1 - Bruno, Giovanni T1 - Upgraded imaging capabilities at the BAMline (BESSY II) N2 - The BAMline at the BESSY II synchrotron X-ray source has enabled research for more than 20 years in widely spread research fields such as materials science, biology, cultural heritage and medicine. As a nondestructive characterization method, synchrotron X-ray imaging, especially tomography, plays a particularly important role in structural characterization. A recent upgrade of key equipment of the BAMline widens its imaging capabilities: shorter scan acquisition times are now possible, in situ and operando studies can now be routinely performed, and different energy spectra can easily be set up. In fact, the upgraded double-multilayer monochromator brings full flexibility by yielding different energy spectra to optimize flux and energy resolution as desired. The upgraded detector (based on an sCMOS camera) also allows exploiting the higher flux with reduced readout times. Furthermore, an installed slip ring allows the sample stage to continuously rotate. The latter feature enables tomographic observation of processes occurring in the time scale of a few seconds. KW - Synchrotron radiation KW - Computed tomography KW - Double-multilayer monochromators KW - Pink beams KW - X-ray optics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556907 DO - https://doi.org/10.1107/S1600577522007342 SN - 1600-5775 VL - 29 IS - Pt 5 SP - 1292 EP - 1298 PB - International Union of Crystallography CY - Chester AN - OPUS4-55690 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Stegemann, R. A1 - Lyamkin, V. A1 - Cabeza, S. A1 - Evsevleev, S. A1 - Pelkner, Matthias A1 - Bruno, Giovanni T1 - Subsurface and Bulk Residual Stress Analysis of S235JRC + C Steel TIG Weld by Diffraction and Magnetic Stray Field Measurements N2 - Background Due to physical coupling between mechanical stress and magnetization in ferromagnetic materials, it is assumed in the literature that the distribution of the magnetic stray field corresponds to the internal (residual) stress of the specimen. The correlation is, however, not trivial, since the magnetic stray field is also influenced by the microstructure and the geometry of component. The understanding of the correlation between residual stress and magnetic stray field could help to evaluate the integrity of welded components. Objective This study aims at understanding the possible correlation of subsurface and bulk residual stress with magnetic stray field in a low carbon steel weld. Methods The residual stress was determined by synchrotron X-ray diffraction (SXRD, subsurface region) and by neutron diffraction (ND, bulk region). SXRD possesses a higher spatial resolution than ND. Magnetic stray fields were mapped by utilizing high-spatial-resolution giant magneto resistance (GMR) sensors. Results The subsurface residual stress overall correlates better with the magnetic stray field distribution than the bulk stress. This correlation is especially visible in the regions outside the heat affected zone, where the influence of the microstructural features is less pronounced but steep residual stress gradients are present. Conclusions It was demonstrated that the localized stray field sources without any obvious microstructural variations are associated with steep stress gradients. The good correlation between subsurface residual stress and magnetic signal indicates that the source of the magnetic stray fields is to be found in the range of the penetration depth of the SXRD measurements. KW - Residual stress KW - Magnetic stray field KW - Synchrotron X-ray diffraction KW - Neutron diffraction KW - TIG welding PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547419 DO - https://doi.org/10.1007/s11340-022-00841-x VL - 62 IS - 6 SP - 1017 EP - 1025 PB - Springer AN - OPUS4-54741 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni T1 - Micro Non-Destructive Testing and Evaluation N2 - What is meant by ‘Micro Non-Destructive Testing and Evaluation’? This was the central subject of debate in this Special Issue. At present, sub-millimeter-size components or even assemblies are pervading the industrial and scientific world. Classic examples are electronic devices and watches (as well as parts thereof), but recent examples encompass additively manufactured lattice structures, stents, or other microparts. Moreover, most assemblies contain micro-components. Testing such components or their miniaturized parts would fit well within the topic of micro non-destructive testing and evaluation. In all cases, performance and integrity testing, quality control, and dimensional tolerances need to be measured at the sub-millimeter level (ideally with a spatial resolution of about a micron); most of the time, such features and components are embedded in much larger assemblies, which also need to be taken into account. The solution to this dilemma (i.e. measuring large parts with high resolution) depends on the part and on the problem under consideration. Another possible definition of micro non-destructive testing and evaluation can relate to the characterization of micro-features (e.g., the microstructure) in much larger specimens, such as damage in concrete cores or porosity in additively manufactured components. A further aspect is the use of microscopic probes to evaluate macroscopic properties. This is the case, for instance but not at all exclusively, in the use of diffraction techniques to determine macroscopic stress. The splits between testing and characterization at the micro-level (or of micro parts) from one side and handling of macroscopic assemblies on the other represent a great challenge for many fields of materials characterization. On top of that, including the use of microscopic methods to test integrity would add a further level of complexity. Imaging, mechanical testing, non-destructive testing, measurement of properties, structural health monitoring, and dimensional metrology all need to be re-defined if we want to cope with the multi-faceted topic of micro non-destructive testing and evaluation. The challenge has already been accepted by the scientific and engineering communities for a while but is still far from being universally tackled. This Special Issue yields an interesting answer to the questions posed above. It presents the progress made and the different aspects of the challenge as well as at indicates the paths for the future of NDT&E. KW - Ultrasound KW - Materials Characterization KW - Residual Stress KW - Thermography Computed KW - Tomography KW - Non-destructive Testing KW - Magnetic Methods PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556849 DO - https://doi.org/10.3390/ma15175923 VL - 15 IS - 17 SP - 1 EP - 3 PB - MDPI CY - Basel, Schweiz AN - OPUS4-55684 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bruno, Giovanni A1 - Maierhofer, Christiane T1 - Advanced Characterization and On-Line Process Monitoring of Additively Manufactured Materials and Components N2 - Additive manufacturing (AM) techniques have risen to prominence in many industrial sectors. This rapid success of AM is due to the freeform design, which offers enormous possibilities to the engineer, and to the reduction of waste material, which has both environmental and economic advantages. Even safety-critical parts are now being produced using AM. This enthusiastic penetration of AM in our daily life is not yet paralleled by a thorough characterization and understanding of the microstructure of materials and of the internal stresses of parts. The same holds for the understanding of the formation of defects during manufacturing. While simulation efforts are sprouting and some experimental techniques for on-line monitoring are available, still little is known about the propagation of defects throughout the life of a component (from powder to operando/service conditions). This Issue was aimed at collecting contributions about the advanced characterization of AM materials and components (especially at large-scale experimental facilities such as Synchrotron and Neutron sources), as well as efforts to liaise on-line process monitoring to the final product, and even to the component during operation. The goal was to give an overview of advances in the understanding of the impacts of microstructure and defects on component performance and life at several length scales of both defects and parts. KW - Non-destructive Testing KW - Additive Manufacturing KW - Materials Characterization KW - Online Monitoring KW - Residual Stress KW - Thermography KW - Computed Tomography PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556833 DO - https://doi.org/10.3390/met12091498 VL - 12 IS - 9 SP - 1 EP - 3 PB - MDPI CY - Basel, Schweiz AN - OPUS4-55683 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Fazi, Andrea A1 - Peng, Ru Lin A1 - Mishurova, Tatiana A1 - Thuvander, Mattias A1 - Bruno, Giovanni A1 - Brodin, Håkan A1 - Hryha, Eduard T1 - Fine-Tuning Melt Pools and Microstructures: Taming Cracks in Powder Bed Fusion—Laser Beam of a non-weldable Ni-base Superalloy N2 - Powder Bed Fusion – Laser Beam (PBF-LB) of high γ’ strengthened Ni-base superalloys, such as CM247LC, is of great interest for high temperature applications in gas turbines. However, PBF-LB of CM247LC is challenging due to the high cracking susceptibility during PBF-LB processing (solidification cracking) and heat treatment (strain age cracking, mostly caused by residual stresses). This study focuses on understanding the impact of process parameters on microstructure, residual stresses and solidification cracking. Laser power (P), speed (v) and hatch spacing (h) were varied while the layer thickness (t) was fixed. The melt pool size and shape were found to be key factors in minimizing solidification cracking. Narrower and shallower melt pools, achieved using a low line energy density (LED = P/v ≤ 0.1 J/mm), gave low crack densities (0.7 mm/mm2). A tight hatch spacing (h = 0.03 mm) resulted in reduced lack of fusion porosity. Electron backscatter diffraction investigations revealed that parameters giving finer microstructure with 〈100〉crystallographic texture had low crack densities provided they were processed with a low LED. Atom probe tomography elucidated early stages of spinodal decomposition in the as-built condition, where Cr and Al cluster separately. The extent of spinodal decomposition was found to be affected by the LED and the hatch spacing. Samples with low LED and small hatch spacing showed higher degrees of spinodal decomposition. X-ray diffraction residual stress investigations revealed that the residual stress is proportional to the volumetric energy density (VED = P/(v. h. t)). Although low residual stresses can be achieved by using low VED, there is a high risk of lack of fusion. Hence, other parameters such as modified scan strategy, build plate pre-heating and pulsed laser mode, must be further explored to minimize the residual stresses to reduce the strain age cracking susceptibility. KW - Additive manufacturing KW - X-ray CT KW - Non-weldable superalloy KW - Solidification cracking PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597340 DO - https://doi.org/10.1016/j.mtla.2024.102059 SN - 2589-1529 VL - 34 IS - 102059 SP - 1 EP - 16 PB - Elsevier B.V. AN - OPUS4-59734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Mishurova, Tatiana A1 - Evans, Alexander A1 - Fitch, Andrew N. A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Bruno, Giovanni A1 - Serrano-Munoz, Itziar T1 - Evolution of interphase stress over a crack propagation plane as a function of stress relief heat treatments in a PBF‐LB/M AlSi10Mg alloy N2 - AbstractIn this study, we compare the residual stress state in a laser powder bed fusion (PBF‐LB/M) AlSi10Mg alloy in the as‐built (AB) condition with that after two different heat treatments (265 °C for 1 h, HT1; and 300 °C for 2 h, HT2). The bulk residual stress (RS) is determined using synchrotron X‐ray diffraction (SXRD), and near‐surface profiles are determined using laboratory energy‐dispersive X‐ray diffraction (EDXRD). The EDXRD results do not reveal any notable difference between the conditions at a depth of 350 μm, suggesting that the machining process yields a comparable residual stress state in the near‐surface regions. On the other hand, the SXRD results show that HT1 is more effective in relieving the bulk RS. It is observed that HT1 reduces the RS state in both the aluminium matrix and the silicon network. In addtion, HT2 does not have a significant impact on relaxing the RS as‐built state of the matrix, although it does induce a reduction in the RS magnitudes of the Si phase. It is concluded that the heat treatment stress relieving is effective as long as the Si‐network is not disaggregated. KW - Interphase residual stress KW - Laboratory energy-dispersive X-ray diffraction (EDXRD) KW - PBFLB/M AlSi10Mg alloy KW - Stress-relief heat-treatments KW - Synchrotron X-ray diffraction (SXRD) PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-597591 DO - https://doi.org/10.1111/str.12475 VL - 60 IS - 6 SP - 1 EP - 13 PB - John Wiley & Sons Ltd. AN - OPUS4-59759 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Cabo Rios, Alberto A1 - Mishurova, Tatiana A1 - Cordova, Laura A1 - Persson, Mats A1 - Bruno, Giovanni A1 - Olevsky, Eugene A1 - Hryha, Eduard T1 - Ex-situ characterization and simulation of density fluctuations evolution during sintering of binder jetted 316L N2 - Efficient density evolution during sintering of the as-printed component is vital to reach full densification and required properties of binder jet (BJT) components. However, due to the high porosity and brittle nature of the green compact, analysis of the microstructure development during sintering is very difficult, resulting in lack of understanding of the densification process. Density development from green state (57 ± 1.6 %) up to full density (99 ± 0.3 %) was characterized by high-resolution synchrotron X-Ray computed tomography (SXCT) on BJT 316L samples from ex-situ interrupted sintering tests. Periodicity of density fluctuations along the building direction was revealed for the first time and was related to the layer thickness of ~ 42 μm during printing that decreased down to ~ 33 μm during sintering. Sintering simulations, utilizing a continuum sintering model developed for BJT, allowed to replicate the density evolution during sintering with a mean error of 2 % and its fluctuation evolution from green (1.66 %) to sintered (0.56 %) state. Additionally, simulation of extreme particle size segregation (1 μm to 130 μm) suggested that non-optimized printing could lead to undesirable density fluctuation amplitude rapid increase (~10 %) during sintering. This might trigger the nucleation of defects (e.g., layer delamination, cracking, or excessive residual porosity) during the sintering process. KW - Additive manufacturing KW - Synchrotron X-ray CT KW - Binder Jetting KW - Sintering KW - FEM Simulation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594389 DO - https://doi.org/10.1016/j.matdes.2024.112690 SN - 0264-1275 VL - 238 SP - 1 EP - 18 PB - Elsevier AN - OPUS4-59438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Alekseychuk, V. O. A1 - Kupsch, Andreas A1 - Plotzki, D. A1 - Bellon, Carsten A1 - Bruno, Giovanni T1 - Simulation-Assisted Augmentation of Missing Wedge and Region-of-Interest Computed Tomography Data N2 - This study reports a strategy to use sophisticated, realistic X-ray Computed Tomography (CT) simulations to reduce Missing Wedge (MW) and Region-of-Interest (RoI) artifacts in FBP (Filtered Back-Projection) reconstructions. A 3D model of the object is used to simulate the projections that include the missing information inside the MW and outside the RoI. Such information augments the experimental projections, thereby drastically improving the reconstruction results. An X-ray CT dataset of a selected object is modified to mimic various degrees of RoI and MW problems. The results are evaluated in comparison to a standard FBP reconstruction of the complete dataset. In all cases, the reconstruction quality is significantly improved. Small inclusions present in the scanned object are better localized and quantified. The proposed method has the potential to improve the results of any CT reconstruction algorithm. KW - Computed tomography KW - Missing wedge KW - Region of interest KW - Augmented data KW - CT simulation KW - aRTist PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593799 UR - https://www.mdpi.com/2313-433X/10/1/11 DO - https://doi.org/10.3390/jimaging10010011 SN - 2313-433X VL - 10 IS - 1 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-59379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tsamos, Athanasios A1 - Evsevleev, Sergei A1 - Fioresi, Rita A1 - Faglioni, Francesco A1 - Bruno, Giovanni T1 - A Complete Strategy to Achieve High Precision Automatic Segmentation of Challenging Experimental X‐Ray Computed Tomography Data Using Low‐Resemblance Synthetic Training Data N2 - It is shown that preconditioning of experimental X‐ray computed tomography (XCT) data is critical to achieve high‐precision segmentation scores. The challenging experimental XCT datasets and deep convolutional neural networks (DCNNs) are used that are trained with low‐resemblance synthetic XCT data. The material used is a 6‐phase Al–Si metal matrix composite‐reinforced with ceramic fibers and particles. To achieve generalization, in our past studies, specific data augmentation techniques were proposed for the synthetic XCT training data. In addition, two toolsets are devised: (1) special 3D DCNN architecture (3D Triple_UNet), slicing the experimental XCT data from multiple views (MultiView Forwarding), the i.S.Sy.Da.T.A. iterative segmentation algorithm, and (2) nonlocal means (NLM) conditioning (filtering) for the experimental XCT data. This results in good segmentation Dice scores across all phases compared to more standard approaches (i.e., standard UNet architecture, single view slicing, standard single training, and NLM conditioning). Herein, the NLM filter is replaced with the deep conditioning framework BAM SynthCOND introduced in a previous publication, which can be trained with synthetic XCT data. This leads to a significant segmentation precision increase for all phases. The proposed methods are potentially applicable to other materials and imaging techniques. KW - Automatic Segmentation KW - XCT KW - Artificial Intelligence KW - Synthetic Training Data KW - i.S.Sy.Da.T.A. KW - BAM SynthMAT KW - BAM SynthCOND KW - Triple UNet KW - Convolutional Neural Network (DCNN) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590912 DO - https://doi.org/10.1002/adem.202301030 SN - 1438-1656 VL - 26 IS - 2 SP - 1 EP - 9 PB - Wiley online library AN - OPUS4-59091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Trogadas, P. A1 - Cho, J. I. S. A1 - Rasha, L. A1 - Lu, X. A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Manke, I. A1 - Shearing, P. R. A1 - Brett, D. J. L. A1 - Coppens, M. O. T1 - A nature-inspired solution for water management in flow fields for electrochemical devices N2 - A systematic, nature-inspired chemical engineering approach is employed to solve the issue of flooding in electrochemical devices. The mechanism of passive water transport utilized by lizards living in arid environments is leveraged to design flow-fields with a microchannel structure on their surface, through which capillary pressure rapidly removes the water generated in the electrochemical device. This water management strategy is implemented in proton exchange membrane fuel cells (PEMFCs) with a lunginspired flow-field, which ensures uniform distribution of reactants across the catalyst layer. Jointly, this nature-inspired approach results in flood-free, stable operation at 100% RH and a B60% increase in current (B1.9 A cm-2) and peak power density (B650 mW cm−2) compared to current PEMFCs with a flood-prone, serpentine flow-field (B0.8 A cm-2 and 280 mW cm-2, respectively). This significant advance allows for PEMFC operation at fully humidified conditions. KW - Neutron imaging KW - X-ray tomography KW - Fuel cell PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596662 DO - https://doi.org/10.1039/d3ee03666a VL - 17 SP - 2007 EP - 2017 PB - Royal Society of Chemistry (RSC) AN - OPUS4-59666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Duan, K. A1 - Zhu, L. A1 - Li, M. A1 - Xiao, L. A1 - Bevilacqua, N. A1 - Eifert, L. A1 - Manke, I. A1 - Markötter, Henning A1 - Zhang, R. A1 - Zeis, R. A1 - Sui, P. -C. T1 - Multiphase and Pore Scale Modeling on Catalyst Layer of High-Temperature Polymer Electrolyte Membrane Fuel Cell N2 - Phosphoric acid as the electrolyte in high-temperature polymer electrolyte membrane fuel cell plays an essential role in ist performance and lifetime. Maldistribution of phosphoric acid in the catalyst layer (CL) may result in performance degradation. In the present study, pore-scale simulations were carried out to investigate phosphoric acid’s multiphase flow in a cathode CL. A reconstructed CL model was built using focused ion beam-SEM images, where distributions of pore, carbon support, binder, and catalyst particles can be identified. The multi-relaxation time lattice Boltzmann method was employed to simulate phosphoric Acid invading and leaching from the membrane into the CL during the membrane electrode assembly fabrication process. The predicted redistribution of phosphoric acid indicates that phosphoric acid of low viscosity or low wettability is prone to leaching into the CL. The effective transport properties and the active electrochemical active surface area (ECSA) were computed using a pore-scale model. They were subsequently used in a macroscopic model to evaluate the cell performance. A parametric study shows that cell performance first increases with increasing phosphoric acid content due to the increase of ECSA. However, further increasing phosphoric acid content results in performance degradation due to mass transfer limitation caused by acid flooding. KW - Gas diffusion layers KW - Lattice Boltzmann simulation KW - Electrochemical impedance spectra KW - Phosphoric acid KW - HT-PEFC PY - 2021 DO - https://doi.org/10.1149/1945-7111/abff03 VL - 168 IS - 5 SP - 054521 PB - IOP Science AN - OPUS4-53836 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tang, F. A1 - Li, D. A1 - Liu, X. A1 - Huang, H. A1 - Wu, C. A1 - Hilger, A. A1 - Markötter, Henning A1 - Wilde, F. A1 - Manke, I. A1 - Sun, F. A1 - Chen, L. T1 - Exploring optimal Li composite electrode anodes for lithium metal batteries through in situ X-ray computed tomography N2 - The uncontrolled Li dissolution/deposition dynamics and rapid Li pulverizations hinder the widespread deployment of Li metal batteries (LMB). Designing a Li composite electrode possessing a mechanically robust and lithiophilic three-dimensional (3D) framework represents a promising strategy to address these challenges. This study involves the preparation of three uniquely tailored Li-B-Mg composites using a combined metallurgical process of melting, casting, and rolling, along with the synergistic application of in situ X-ray computed tomography (CT) and post-mortem failure analysis to explore the most promising composite electrode candidate for LMBs. During the in-depth investigation, the optimal 70Li-B-Mg composite electrode stands out due to its robust skeleton fiber structure, uniform Li dissolution/deposition characteristics and high capacity of free-Li. Its promising prospects for enabling high-performance LMBs are showcased by the superior performance of the built Li||O2, Li||LiFePO4, Li||NCM622 and Li||NCM811 battery systems. This work offers a novel approach for exploring universally applicable and robust Li composite electrodes to realize high-performance LMBs using in situ CT analysis. KW - Li metal batteries KW - Li composite electrode KW - X-ray computed tomography KW - Li-B-Mg PY - 2024 DO - https://doi.org/10.1016/j.ensm.2024.103746 VL - 72 SP - 12 PB - Elsevier B.V. AN - OPUS4-61039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Labor und Synchrotron-Röntgenrefraktionstechniken: Neu? Interessant? Nützlich? N2 - Wir präsentieren Labor- und Synchrotron-Röntgenrefraktionstechniken, wie sie an der BAM implementiert sind. Wir zeigen, dass die Labor-Röntgenrefraktionstopographie (XRRT) und die Synchrotron-Röntgenrefraktionsradiographie (SRRR) außergewöhnliche Werkzeuge zur Untersuchung von Schädigungen und inneren Defekten (Poren, Mikrorisse) in leichten Materialien sind. Tatsächlich nutzen diese Techniken den an Grenzflächen auftretenden Röntgenbrechungseffekt aus, um den Kontrast zwischen dem (schwach absorbierenden) Objekt und dem Hintergrund zu erhöhen. Dies ermöglicht die Erkennung sehr kleiner Objekte (z. B. bis zu 1 nm Rissöffnung) und die Quantifizierung ihrer spezifischen Oberfläche, die mit ihrem Einfluss auf die Materialeigenschaften korreliert. Wir zeigen die folgenden Anwendungen: a) Quantifizierung der Faserentbindung in laminaten Epoxid-Kohlenstoff-Verbundwerkstoffen; b) Mapping der Porengröße in gesinterten Keramiken; c) Klassifizierung von Defekttypen in additiv gefertigter Ti6Al4V-Legierung; d) Früherkennung des Versagens in Aluminium-Keramik-Verbundwerkstoffen (unter Verwendung von In-situ-Experimenten); e) 3D-Darstellung von Makrorissen und Faserentbindung in Verbundwerkstoffen auf Ti-Basis für Anwendungen in der Luft- und Raumfahrt (unter Verwendung von Röntgenbeugungstomographie). T2 - DGM AK Röntgentomographie CY - Online meeting DA - 26.05.2021 KW - Rissen KW - Röntgenrefraktion KW - Leichtbau KW - Additive Fertigung KW - Keramiken KW - Poren PY - 2021 AN - OPUS4-52694 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Towards the optimization of post laser powder bed fusion stress relieve treatments of stainless steel 316L N2 - The formation of high magnitude residual stresses is inherent in laser powder bed fused processed austenitic steel 316L. Post-process heat treatments to relieve these stresses are necessary. In this study, heat treatment temperatures of 450°C, 800°C and 900°C were applied in order to avoid excessive sensitization. This temperature range thereby encompassed the upper and lower bounds for stress relieving treatment of this material. The residual stresses were determined by neutron diffraction and the evolution of the microstructure was monitored using scanning electron microscopy and electron backscattered diffraction. The results show that a full relaxation of the residual stresses is achieved when applying 900°C for 1 hour, which seems to be closely related to the dissolution of the subgrain solidification cellular structure. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Residual Stress KW - Additive Manufacturing KW - Steel PY - 2021 AN - OPUS4-52709 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Charakterisierung der Porositäts- und Rissdichteentwicklung in Wärmedämmschichten von Gasturbinenschaufeln mittels Synchrotron Refraktions Radiographie N2 - Die Degradation von Wärmedämmschichten(thermal barrier coatings - TBCs) in Gasturbinen durch glasartige Calcium-Magnesium-Aluminiumsilikat (CMAS)Ablagerungen aus verschiedenen Quellen istseit vielen Jahren ein anhaltendes Problem. In dieser Studie wurde mit Hilfe derSynchrotron-Röntgen-Refraktions-Radiographie (SXRR), und vergleichend mit der Elektronenmikroskopie, das Eindringen von CMAS in die poröse Struktur von atmosphärisch plasmagespritzten (APS)TBCs sowie die Bildung und das Wachstum von Rissen unter thermisch zyklischer Belastung untersucht. Die Ergebnisse deuten darauf hin, dass die Infiltration sowie deren Kinetik im Brenner-Teststand wesentlich vom Benetzungsverhalten des CMAS beeinflusst werden. Trotz desoffensichtlichen Angriffs von CMAS auf die Korngrenzen hat die Wechselwirkung von Yttriumdioxid-stabilisiertem Zirkoniumdioxid (YSZ) mit intrudiertem CMAS keinen unmittelbaren Einfluss auf die Struktur und Dichte der innen Oberflächen(Risse, Poren). In einem späteren Stadium wird die Bildung von Rissen senkrecht zur äußeren Oberfläche in einer breiteren Zone der TBC-Schicht beobachtet. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Thermal barrier coatings KW - TBC KW - SXRR - Synchrotron X-ray Refraction Radiography KW - CMAS - Calcium-Magnesium-Aluminiumsilikat PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P32 AN - OPUS4-52665 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kupsch, Andreas T1 - Bestimmung der Mikrostruktur und Simulation des Schädigungsverhaltens von lasergesintertem Polyamid 12 unter quasistatischer Zugbelastung N2 - Um das Material- und Schädigungsverhalten von additiv gefertigtem Polyamid 12 (PA12) unter quasistatischer Belastung zu charakterisieren, wurden mechanische Tests und Röntgenverfahren zur Bestimmung der Mikrostruktur eingesetzt. Die Proben wurden nach dem Prinzip des Selektiven Lasersinterns (SLS) hergestellt. Unter quasistatischer Belastung mit Haltezeiten ergab sich ein visko¬plastisches Materialverhalten. Im Zugversuch wurde eine maximale Zugfestigkeit von 40.6 MPa und eine Bruchdehnung von 7.4% beobachtet. Mittels Röntgenrefraktion wurde eine Erhöhung von inneren Oberflächen beobachtet, die senkrecht zur Zugrichtung orientiert sind. Die Analyse der Gesamtporosität aus Computertomographie-Messungen ergab keine Änderung infolge der Zugbelastung. Jedoch wurde eine bimodale Porengrößenverteilung und eine steigende Sphärizität festgestellt. Das Materialverhalten wurde mit dem Chaboche-Modell simuliert und ergab eine sehr gute Übereinstimmung mit den experimentellen Ergebnissen. Allerdings gestattet dieses Modell nicht, das Schädigungsverhalten abzubilden. Daher wurde zur Simulation des Schädigungsverhaltens das Modell gemäß dem Ansatz von Gurson, Tvergaard und Needleman unter Berücksichtigung der mikrostrukturellen Parameter erweitert. Der Schwerpunkt des Beitrags liegt auf den Röntgenverfahren zur experimentellen Bestimmung der Mikrostruktur. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Fertigung (AM) KW - Polyamid 12 KW - Röntgenrefraktion KW - Computertomographie KW - Numerische Simulation PY - 2021 UR - https://jahrestagung.dgzfp.de/Programm#P16 AN - OPUS4-52681 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sintschuk, Michael T1 - Work- and Data flow for CT at BAMline II N2 - After a general presentation of the beamline, specifically the workflow for ex-situ CT at BAMline is presented. Although being used in a broad variety of research fields the usual workflow for CT experiments is in most cases similar in terms of sample mounting, tomographic scan and reconstruction. Specific scanning schemes allow for a preview reconstruction carried out during the scan. A detailed description of the used hardware as well as the self-coded programs applied in the data pipeline will be given. This will be accompanied by a practical demonstration of the software involved in the entire process. T2 - Pipeline for XCT data acquisition and reduction workshop CY - Online meeting DA - 22.02.2021 KW - BAMline KW - Synchrotron KW - Tomography PY - 2021 AN - OPUS4-52169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, B. A1 - Mishurova, Tatiana A1 - Evlashin, S. A1 - Akhatov, I. A1 - Bruno, Giovanni A1 - Sergeichev, I. T1 - Artificial Defects in 316L Stainless Steel Produced by Laser Powder Bed Fusion: Printability, Microstructure, and Effects on the Very-High-Cycle Fatigue Behavior N2 - The printability of artificial defects inside the additively manufactured laser powder bed fusion (LPBF) 316L stainless steel is investigated. The printing parameters of the LPBF process are optimized to produce artificial defects with reproducible sizes at desired positions while minimizing redundant porosity. The smallest obtained artificial defect is 90 μm in diameter. The accuracy of the geometry of the printed defect depends on both the height and the diameter in the input model. The effect of artificial defects on the very-high-cycle fatigue (VHCF) behavior of LPBF 316L stainless steel is also studied. The specimens printed with artificial defects in the center are tested under VHCF using an ultrasonic machine. Crack initiation is accompanied by the formation of a fine granular area (FGA), typical of VHCF. Despite the presence of relatively large artificial defects, FGA formation is observed around accidental natural printing defects closer to the surface, which can still be considered as internal. The causes for this occurrence are discussed. KW - Additive manufacturing KW - Laser powder bed fusion KW - X-ray computed tomography KW - VHCF PY - 2022 DO - https://doi.org/10.1002/adem.202200831 SP - 1 EP - 13 PB - Wiley VHC-Verlag AN - OPUS4-56109 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Laser Powder Bed Fusion: Fundamentals of Diffraction-Based Residual Stress Determination N2 - The general term additive manufacturing (AM) encompasses processes that enable the production of parts in a single manufacturing step. Among these, laser powder bed fusion (PBF-LB) is one of the most commonly used to produce metal components. In essence, a laser locally melts powder particles in a powder bed layer-by-layer to incrementally build a part. As a result, this process offers immense manufacturing flexibility and superior geometric design capabilities compared to conventional processes. However, these advantages come at a cost: the localized processing inevitably induces large thermal gradients, resulting in the formation of large thermal stress during manufacturing. In the best case, residual stress remains in the final parts produced as a footprint of this thermal stress. Since residual stress is well known to exacerbate the structural integrity of components, their assessment is important in two respects. First, to optimize process parameter to minimize residual stress magnitudes. Second, to study their effect on the structural integrity of components (e.g., validation of numerical models). Therefore, a reliable experimental assessment of residual stress is an important factor for the successful application of PBF-LB. In this context, diffraction-based techniques allow the non-destructive characterization of the residual stress. In essence, lattice strain is calculated from interplanar distances by application of Braggs law. From the known lattice strain, macroscopic stress can be determined using Hooke’s law. To allow the accurate assessment of the residual stress distribution by such methods, a couple of challenges in regard of the characteristic PBF-LB microstructures need to be overcome. This presentation highlights some of the challenges regarding the accurate assessment of residual stress in PBF-LB on the example of the Nickel-based alloy Inconel 718. The most significant influencing factors are the use of the correct diffraction elastic constants, the choice of the stress-free reference, and the consideration of the crystallographic texture. Further, it is shown that laboratory X-ray diffraction methods characterizing residual stress at the surface are biased by the inherent surface roughness. Overall, the impact of the characteristic microstructure is most significant for the selection of the correct diffraction elastic constants. In view of the localized melting and solidification, no significant gradients of the stress-free reference are observed, even though the cell-like solidification sub-structure is known to be heterogeneous on the micro-scale. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive Manufacturing KW - Residual Stress KW - Electron Backscatter Diffraction KW - Laser Powder Bed Fusion PY - 2024 AN - OPUS4-60294 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Pfretzschner, Beate A1 - Kromm, Arne A1 - Nadammal, Naresh A1 - Kardjilov, N. A1 - Markötter, Henning A1 - Neuwirth, T. A1 - Schulz, M. A1 - Griesche, Axel T1 - High-resolution Bragg-edge neutron radiography detects grain morphology in PBF-LB/M IN718 N2 - One of the main advantages of metal additive manufacturing (MAM) techniques is their ability to produce components with site-specific microstructural features. Nevertheless, microstructural defects and lack of repeatability are still major concerns in MAM. In this study, a laser powder bed fusion (PBF-LB/M) IN718 material, produced using two different scan length vectors, is investigated using Bragg-edge neutron 2D imaging (BENI) combined with electron backscatter diffraction (EBSD) analysis. BENI is able to detect, on a macroscopic scale, process-induced changes in texture in a large field of view covering the entire sample (20×80 mm2). In addition, high-resolution BENI (HR-BENI), with a pixel size of 12.8 µm, provides a micro-scale examination of the local variations of texture and grain morphology, otherwise undistinguishable using the standard resolution. As such, HR-BENI offers a straightforward and detailed way of screening the integrity of MAM parts at cm-length scales. KW - Bragg-edge neutron 2D imaging (BENI) KW - Metal additive manufacturing (MAM) KW - IN718 PBF-LB/M KW - Crystallographic texture control KW - Electron backscatter diffraction (EBSD) PY - 2023 DO - https://doi.org/10.1016/j.mtla.2023.101827 SN - 2589-1529 VL - 30 SP - 1 EP - 6 PB - Elsevier CY - Amsterdam AN - OPUS4-57819 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Eigenspannungsrelaxation in additiv gefertigem austenitischem Stahl 316L: Einsatz moderner Beugungsmethoden N2 - In Hinblick auf den austenitischen Stahl AISI 316L erzeugt das pulverbettbasierte selektive Laserstrahlschmelzen, als ein additives Fertigungsverfahren, kristallographisch texturierte und Multiskalige Mikrostruktur. Einerseits können diese Mikrostrukturen zu einer Verbesserung der statischen mechanischen Eigenschaften führen (z. B. zu einer höheren Streckgrenze). Andererseits stehen diesen Verbesserungen der mechanischen Eigenschaften hohe Eigenspannungen gegenüber, die sich nachteilig auf das Ermüdungsverhalten auswirken können. Zur Reduzierung der Eigenspannungen und der daraus resultierenden negativen Auswirkungen auf die Ermüdungseigenschaften, werden Bauteile nach der Herstellung typischerweise wärmebehandelt. In dieser Studie wurde eine niedrige Wärmebehandlungstemperatur von 450°C höher temperierten Behandlungen bei 800 °C und 900 °C gegenübergestellt. Diese Wärmebehandlungstemperaturen bilden die oberen und die untere Grenze ein Spannungsarmglühendes Materials, ohne die prozessinduzierte Mikrostruktur signifikant zu verändern. Zusätzlich bieten diese Temperaturen den Vorteil, dass sie eine übermäßige intergranulare Ausscheidung von Karbiden und TCP-Phasen vermeiden, die zu einer Sensibilisierung des Werkstoffes gegen korrosive Umgebungen führen würden. Die Auswirkungen der Wärmebehandlung auf das Gefüge wurden mittels Rasterelektronenmikroskopie (BSE und EBSD) untersucht. Die Relaxation der Eigenspannungen wurde vor und nach den jeweiligen Wärmebehandlungen bei 800°C und 900°C mittels Neutronenbeugung charakterisiert. Die Ergebnisse zeigen, dass die Proben nach der Wärmebehandlung bei 900 °C nahezu spannungsfrei sind, was mit der Auflösung der zellularen Substruktur korreliert. T2 - AWT-Konferenz Additive Fertigung CY - Bremen, Germany DA - 29.06.2022 KW - Neutronbeugungsverfahren KW - Additive Fertigung KW - L-PBF 316L KW - Eigenspannung PY - 2022 AN - OPUS4-55788 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual Stresses in Additive Manufacturing (L-PBF) N2 - Additive manufacturing (AM) technologies are experiencing an exceedingly rapid growth, driven by their potential through layer wise deposition for transformational improvements of engineering design, leading to efficiency and performance improvements. Laser Powder Bed Fusion (LPBF) is an Additive Manufacturing (AM) method which permits the fabrication of complex structures that cannot otherwise be produced via conventional subtractive manufacturing methods. Nevertheless, the rapid cooling rates associated with this process results in the formation of significant and complex residual stress (RS) fields. A large body of both experimental and simulation research has been dedicated in recent years to the control and mitigation of RS in AM. In order to validate simulations with the end goal of being able to model the residual stress state in AM components and to devise strategies for their reduction during manufacturing, experimental methods need to be able to accurately determine 3D residual stresses fields in complex geometries. Several destructive and non-destructive methods can be used to analyze the RS state, the choice of which depends on the geometry and the information required. Diffraction-based methods using penetrating neutron and synchrotron X-rays at large scale facilities offer the possibility to non-destructively spatially resolve both surface and bulk residual stresses in complex components and track their changes following applied thermal or mechanical loads. This presentation will overview the success stories of using large scale facilities by the BAM for the characterization of residual stresses in additively manufactured metallic alloys. In particular, the study of the influence of process parameters on the residual stress state and the relaxation of these stresses through heat treatment will be presented. However there remains challenges to overcome particularly of the hypotheses underlying the experimental determination of residual stresses, which will be discussed. T2 - 10th International Conference on Mechanical Stress Evaluation by Neutron and Synchrotron Radiation – MECASENS 2021 CY - Prague, Czech Republic DA - 25.11.2021 KW - Residual stress KW - Additive manufacturing KW - Diffraction KW - L-PBF KW - AGIL PY - 2021 AN - OPUS4-54105 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - The relaxation of macroscopic residual stresses in laser powder bed fused stainless steel 316L N2 - The processing of stainless steel 316L using the additive manufacturing process Laser Powder Bed Fusion (LPBF) can widen its field of application due to a strong increase in Yield strength, without making major compromises on the ductility nor its outstanding corrosion and oxidation properties. Furthermore, improved designs that either reduce the weight or optimise the function of a part can be obtained using LPBF. These benefits are however counterbalanced by the proneness of LPBF to inducing high Residual Stresses (RS) during manufacturing. The characterisation and monitoring of these RS are of paramount importance for the wider acceptance of the LPBF process. This study focuses on the relaxation of the initial macroscopic RS present in an LPBF 316L as-built prism that undergoes various routes of manufacturing steps to achieve different specimen geometries and stress relieving treatments. The RS are determined using Angle-Dispersive (AD) and Time-of-Flight (TOF) neutron diffraction. The results reveal high tensile RS close to the surfaces and compressive RS near the centre of the as-built parts. The reduction in size and change of geometry heavily impact the stress ranges of the remaining RS, with lower stress ranges in cylindrical shaped compared to rectangular shaped specimens. Also, the application of different stress relieving heat treatments showed that heat-treating temperatures above 800 °C are necessary to obtain a strong relaxation in LPBF 316L. T2 - The second European Conference on the Structural Integrity of Additively Manufactured Materials CY - Online meeting DA - 08.09.2021 KW - Residual Stress KW - Additive Manufacturing KW - Neutron Diffraction PY - 2021 AN - OPUS4-53263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Magkos, Sotirios T1 - Reconstruction of limited-angle projection data with DIRECTT N2 - Direct Iterative Reconstruction of Computed Tomography Trajectories is a fully three-dimensional algorithm that prioritizes the reconstruction of voxels corresponding to dominant trajectories across the projections. T2 - MUMMERING outreach conference CY - Online meeting DA - 10.06.2021 KW - Iteration method KW - X-ray imaging KW - Signal processing KW - Computed tomography PY - 2021 AN - OPUS4-53466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zheng, Y. A1 - Zhang, S. A1 - Ma, J. A1 - Sun, F. A1 - Osenberg, M. A1 - Hilger, A. A1 - Markötter, Henning A1 - Wilde, F. A1 - Manke, I. A1 - Hu, Z. A1 - Cui, G. T1 - Codependent failure mechanisms between cathode and anode in solid state lithium metal batteries: mediated by uneven ion flux N2 - An in-depth understanding of the degradation mechanisms is a prerequisite for developing the nextgeneration all solid-state lithium metal battery (ASSLMB) technology. Herein, synchrotron X-ray computed tomography (SXCT) together with other probing tools and simulation method were employed to rediscover the decaying mechanisms of LiNi0.8Co0.1Mn0.1O2 (NCM)|Li6PS5Cl (LPSCl)|Li ASSLMB. It reveals that the detachment and isolation of NCM particles cause the current focusing on the remaining active regions of cathode. The extent of Li stripping and the likelihood of Li+ plating into LPSCl facing the active NCM particles becomes higher. Besides, the homogeneity of Li stripping/plating is improved by homogenizing the electrochemical reactions at the cathode side by LiZr2(PO4)3 (LZP) coating. These results suggest a codependent failure mechanism between cathode and anode that is mediated by uneven Li ion flux. This work contributes to establish a holistic understanding of the degradation mechanisms in ASSLMBs and opens new opportunities for their further optimization and evelopment. KW - Current density distribution KW - Lithium ion flux KW - Solid-state lithium metal batteries KW - Codependent failure mechanism KW - Cathode deactivation PY - 2023 DO - https://doi.org/10.1016/j.scib.2023.03.021 SN - 2095-9273 VL - 68 IS - 8 SP - 813 EP - 825 PB - Elsevier B.V. AN - OPUS4-57309 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Bruno, Giovanni A1 - Kachanov, M. A1 - Sevostianov, I. ED - Bruno, Giovanni ED - Altenbach, H. ED - Eremeyev, V. ED - Müller, W. ED - Gutkin, M. T1 - Micromechanical Modeling of Non-linear Stress–Strain Behavior of Polycrystalline Microcracked Ceramics N2 - We discuss the non-linear stress–strain behavior of microcracked polycrystalline ceramics under uniaxial tension and compression (displacement control). Micromechanics explanation and modeling of its basic features, such as non-linearity and hysteresis in stress–strain curves, are developed, with stable microcrack propagation and “roughness” of intergranular cracks playing critical roles in tension and crack sliding playing a critical role in compression. Experiments involving complex loading histories are explained, and themodel is shown to reproduce the basic features of the observed stress–strain curves. KW - Neutron Diffraction KW - X-ray diffraction KW - Mechanical Properties KW - X-ray refraction radiography KW - Microcracking KW - Aluminum Titanate PY - 2023 SN - 978-3-031-28743-5 DO - https://doi.org/10.1007/978-3-031-28744-2 SN - 1869-8433 SP - 1 EP - 22 PB - Springer CY - Heidelberg AN - OPUS4-57938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Microstructure characterization of materials using X-ray refraction techniques N2 - X-ray refraction is an excellent tool for the characterization of the microstructure of materials. However, there are only a few (synchrotron) laboratories in the world that use this technique for material characterisation. Therefore, the seminar will first explain the basic principles of X-ray refraction and the measurement techniques installed at the hard X-ray beamline BAMline at BESSY II (Berlin, Germany). This is followed by examples of investigations on fibre-reinforced plastic composites (CFRP) as well as ceramic (Cordierite, ZrO2-SiO2) and metallic materials (Ti-6Al-4V, Inconel). Some of the investigations were carried out both ex-situ and in-situ under mechanical and thermal load. The results are correlated with the mechanical properties of the materials. T2 - LNLS Users Group Seminar Series CY - Campinas, Brasil DA - 25.10.2022 KW - X-ray refraction KW - Analyzer-Based Imaging KW - BAMline PY - 2022 AN - OPUS4-56117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing (UT) of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the tool center point (TCP) of the physical probe with the TCP used in the digital model. For common industrial tools, the TCP is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the positioning of the UT probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data acquired by the UT probe to update the TCP’s position and orientation in the robot control. Given a coarse pre-definition of the TCP and the known target test block, no human interaction is required while the system determines the optimum tool position and orientation. Part of this work will be used to improve and extend standards for robotic ultrasonic test systems, e.g. ISO 24647. T2 - 20th World Conference On Non-Destructive Testing CY - Incheon, South Korea DA - 27.05.2024 KW - Ultrasonic KW - Testing KW - Automation KW - Robotics KW - NDT 4.0 PY - 2024 AN - OPUS4-60565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Wanddickenbestimmung an Prüfteilen mit komplexen Geometrien aus anisotropen Werkstoffen N2 - Im Rahmen des Projektes MRO2.0, das sich mit der digitalen Transformation des Servicezyklus von modernen Gasturbinenschaufeln beschäftigt, wurde gezeigt, wie sich automatisiert und flächendeckend die (Rest-)Wanddicke an variabel gekrümmten Prüfgeometrien bestimmen lässt. Es wurde ein Roboterarm verwendet, der ein lineares Ultraschallarray in Tauchtechnik führt und Prüfdaten aufnimmt, die mit einer adaptierten TFM (Total Focusing Method) zu Rekonstruktionen der Außen- und Innenoberfläche verarbeitet werden. In der aktuellen zweiten Projektphase wird die Methode für Werkstoffe erweitert, die anisotrope akustische Eigenschaften aufweisen. In diesem Beitrag wird eine Methode vorgestellt, wie sich die Kristallausrichtung bzw. die richtungsabhängige Schallgeschwindigkeit mittels eines linearen Ultraschallarrays bestimmen lässt. Für den Sendefall eines Randelements in Kontakttechnik können dabei Wellen identifiziert werden, die sich parallel zur Prüfkopfapertur im Prüfobjekt ausbreiten und mit der richtungsabhängigen Schallgeschwindigkeit skalieren. Die ermittelte Schallgeschwindigkeitsverteilung kann dann verwendet werden, um die lokale Wanddickenbestimmung für die Anisotropie zu adaptieren. T2 - 6. Workshop Messtechnische Anwendungen von Ultraschall CY - Drübeck, Germany DA - 17.06.2024 KW - Ultraschallprüfung KW - Anisotropie KW - Turbinenschaufel KW - NDT 4.0 PY - 2024 AN - OPUS4-60568 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Averin, Anton T1 - Automated thermographic inspection of radioactive waste drums N2 - In Germany, more than 130,000 cubic meters of low- and medium-level radioactive waste, comprising approximately 90% of the nation’s total radioactive waste, are stored in 200-liter drums. These waste drums, housed in interim storage facilities, are subject to human visual inspections for outer corrosion, while the final disposal site, the Konrad mine, is scheduled for completion in 2030. Manual inspections introduce the risk of human error, making the process less reliable and less safe. The proposed study aims to automate these inspections by implementing remote and non-destructive testing (NDT) methods. The part of project specifically focuses on the application of infrared thermography to detect inner defects in the metallic drums, which could not have been detected so far using visual inspection alone. However, several challenges affect the accuracy of thermographic inspections, such as the presence of surface contaminants (scratches, dirt, stickers), multiple paint layers with low thermal conductivity, and barrel curvature, which disrupt heat distribution and obscure defect signals. This study explores the effectiveness of various thermographic heat sources—flash lamps and laser—as well as techniques including conventional pulse thermography (PT), lock-in thermography. It explores various thermal data processing methods as principal component thermography (PCT), pulse-phase thermography (PPT) and thermal signal reconstruction (TSR). Additionally, machine learning models were estimated to process thermographic images, effectively filtering artifacts (e.g. surface contaminants). The findings suggest that combining advanced thermography techniques with machine learning improves defect detection, ensuring more reliable and automated inspection processes for radioactive waste storage. T2 - SPIE Defense + Commercial Sensing - Thermosense: Thermal Infrared Applications XLVII CY - Orlando, FL, USA DA - 13.04.2025 KW - Automated inspection KW - Defect detection KW - Infrared thermography KW - Laser thermography KW - Machine Learning KW - Principal component thermography KW - Pulse-phase thermography KW - Thermal Data Processing PY - 2025 UR - https://www.spiedigitallibrary.org/conference-proceedings-of-spie/13470/3052732/Automated-thermographic-inspection-of-radioactive-waste-drums/10.1117/12.3052732.short DO - https://doi.org/10.1117/12.3052732 SP - 1 EP - 19 PB - SPIE AN - OPUS4-63285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Zhu, Pengfei A1 - Maldague, Xavier T1 - Principal Component Analysis-Based Terahertz Self-Supervised Denoising and Deblurring Deep Neural Networks N2 - Terahertz (THz) systems inherently introduce frequency-dependent degradation effects, resulting in low-frequency blurring and high-frequency noise in amplitude images. Conventional image processing techniques cannot simultaneously address both issues, and manual intervention is often required due to the unknown boundary between denoising and deblurring. To tackle this challenge, we propose a principal component analysis (PCA)-based THz self-supervised denoising and deblurring network (THz-SSDD). The network employs a Recorrupted-to-Recorrupted self-supervised learning strategy to capture the intrinsic features of noise by exploiting invariance under repeated corruption. PCA decomposition and reconstruction are then applied to restore images across both low and high frequencies. The performance of the THz-SSDD network was evaluated on four types of samples. Training requires only a small set of unlabeled noisy images, and testing across samples with different material properties and measurement modes demonstrates effective denoising and deblurring. Quantitative analysis further validates the network’s feasibility, showing improvements in image quality while preserving the physical characteristics of the original signals. KW - Non-destructive testing (NDT) KW - Terahertz KW - Denoising KW - Self-supervised learning KW - Deblurring PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654043 DO - https://doi.org/10.48550/arXiv.2601.12149 SN - 2331-8422 SP - 1 EP - 9 PB - Cornell University CY - Ithaca, NY AN - OPUS4-65404 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Robotergestützte Ultraschallprüfung von Objekten mit komplexen Geometrien N2 - Durch den Einsatz moderner digitaler Design- und Fertigungsmethoden wachsen einerseits die Komplexität von Bauteilen, andererseits der Bedarf an Informationen über deren Qualität und Zustand. Damit steigen auch die Anforderungen an die zerstörungsfreie Prüfung, die im Zuge von ZfP 4.0 automatisierte und flexible, innovative Prüfmethoden erfordert. Das gilt insbesondere für Objekte, deren Oberflächengeometrien über plane Flächen und eindimensionale Krümmungen hinausgehen. Um zu zeigen, wie eine Ultraschallprüfung von Objekten mit komplexer Oberflächengeometrie realisiert werden kann, wurde an der BAM eine roboterbasierte Demonstratoranlage entwickelt. Dabei führt ein Roboterarm einen Array-Prüfkopf in Tauchtechnik senkrecht über die Prüffläche. Die dafür erforderliche Prüfbahn kann entweder anhand der CAD-Geometrie oder mithilfe einer Punktewolke der Prüffläche, die vorab mit einem am Roboter angebrachten Laser-Profilometer erfasst wird, ermittelt werden. Zur Erhöhung der Genauigkeit werden der Lasersensor und der Ultraschallprüfkopf automatisiert mit dafür entwickelten Routinen am Roboter eingemessen. Durch bildgebende Verfahren und eine automatische Auswertung der Bilder kann die in Tauchtechnik auftretende Brechung des Schallbündels an der Prüfteiloberfläche berücksichtigt werden, was die ortsrichtige Rekonstruktion von Anzeigen aus dem Prüfteilinneren bzw. der Rückwand ermöglicht. Durch Rückführung der Anzeigen in ein gemeinsames Koordinatensystem entsteht eine 3D-Rekonstruktion des Prüfteils. Der vorliegende Beitrag stellt die Demonstratoranlage und die angewendeten Methoden im Detail vor und nennt Anwendungsbeispiele. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Ultraschall KW - Robotik KW - Turbinenschaufel KW - Wanddicke KW - Defekterkennung PY - 2025 AN - OPUS4-63417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mantouvalou, I. A1 - Bauer, L.J. A1 - Truong, V.-B. A1 - Wagener, Y. A1 - Förste, F. A1 - Maruchenko, O. A1 - Werner, S. A1 - Lizzi, F. A1 - Wieder, Frank A1 - Wolff, T. A1 - Kanngießer, B. A1 - Zaslansky, P. T1 - Quantitative micro-XRF combined with X-ray imaging reveals correlations between Zn concentration and dentin tubule porosity across entire teeth N2 - Bony materials are biogenic composites of protein fibers and mineral that create hierarchical structures. In the case of teeth, dentin is the main component and similar to other bones, it contains porosity at multiple length scales. It is traversed by micron-sized hollow channels known as dentinal tubules, essential for temperature and pain sensation. Tubule density and thus porosity vary throughout the macroscopic three-dimensional (3D) structure, with porosity increasing toward the pulp. The different densities in teeth are easily revealed non-destructively in 3D by X-ray imaging using computer tomography (CT). Yet elemental composition analysis is more difficult to obtain from within the centimeter-sized heterogeneous bulk material. We describe an approach of merging CT measurements of healthy, intact bovine teeth with micro-X-ray fluorescence (micro-XRF) images of matching serially sectioned slices. Through the combination of multi-resolution quantitative CT measurements with elemental mass fraction derivation, gradients in density and element distributions such as calcium (Ca), phosphorus (P), and zinc (Zn) are revealed across entire teeth in 3D. While the main constituents (Ca and P) are homogeneously distributed in the matrix, Zn concentration increases significantly and exponentially toward the pulp. We find an inverse association between dentin tissue density and Zn concentration localizing this element in or around tubules. Our data serve as a quantitative reference for density and Zn mass fractions in healthy, neither carious nor hypermineralized dentin, as a basis for comparisons across species in health and disease states. KW - Dentin density KW - Micro-computer tomography KW - Quantitative micro-X-ray fluorescence KW - Tubule porosity KW - Zn distribution PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654215 DO - https://doi.org/10.1002/VIW.20250173 SN - 2688-3988 SN - 2688-268X SP - 1 EP - 14 PB - Wiley Online Library AN - OPUS4-65421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunji Purayil, Sruthi Krishna A1 - Röllig, Mathias A1 - Hirsch, Philipp Daniel A1 - Chaudhuri, Somsubhro A1 - Lecompagnon, Julien A1 - Strobach, L. A1 - Ziegler, Mathias T1 - PCA-enhanced Computational Thermography for the Non-destructive Investigation of the Historic Bücker Bü 181 Aircraft N2 - Infrared thermography is a widely recognized non-destructive testing (NDT) method used in material research and defect detection across various industrial applications. Moreover, thermography plays a crucial role in preserving cultural heritage, including historical paintings and buildings. This study focuses on the application of thermography in inspecting the historic Bücker Bü 181 aircraft, which was used in Germany during World War II. Over time, the original appearance of aircraft has often been altered as part of preservation efforts, either before or during their time in museums, leading to deviations from their historically original state. Additionally, the operational history of such objects is frequently undocumented or entirely lost, making it difficult to understand the presence of artifacts and historically significant data. These factors present major challenges in cultural heritage preservation, and destructive methods cannot be used to investigate such invaluable objects. Therefore, thermography is implemented as a non-destructive and contactless examination method. Active flash thermography combined with phase analysis is a powerful tool for evaluating multilayer systems. In this study, multiple layers of old paint on the object posed a challenge in assessing defect conditions and retrieving other critical information beneath the surface coatings. Nevertheless, pulse thermography not only demonstrated its capability to identify defects and markings in multilayered coatings but also provided insights into the internal structure and subsections of the investigated aircraft. KW - Non-destructive Testing KW - Infrared Thermography KW - Defect Detection KW - Cultural Heritage KW - Multilayer Coatings PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645709 DO - https://doi.org/10.58286/31934 SN - 2941-4989 VL - 3 IS - 2 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-64570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian A1 - Hirsch, Philipp Daniel A1 - Wassermann, Jonas A1 - Heckel, Thomas T1 - Automated self-adjustment of array probe with a robotic ultrasonic test system N2 - Ultrasonic testing of objects with complex geometries often requires the use of a robotic arm to position the probe perpendicular to the local surface. Using immersion makes it possible to test these objects with standard ultrasonic linear array probes. Here, the probe positions and orientations provided by the robot are used for merging the locally acquired image data into a 3D-reconstruction. The quality of this reconstruction is highly dependent on the alignment of the position of the physical probe with the position used in the digital model. For common industrial tools, the tool center point (TCP) is usually acquired using geometric features of the tools. However, for ultrasonic arrays in immersion, there is a water standoff between the probe and the test object, therefore the TCP is in free space in front of the array and cannot be acquired with the common method. To overcome this challenge, we propose a method that allows the robotic ultrasonic system to automatically self-adjust the position and orientation of the ultrasonic probe using a test block made of steel with defined geometric features as a target for referencing. For each of the six degrees of freedom, a scan and adjustment routine are established using the data based on the actual ultrasound characteristics of the probe. Given a coarse pre-definition of the tool position and the known target test block, minimal human interaction is required to supervise the adjustment method, leading to higher quality reconstructions than with manual adjustment. T2 - 20th World Conference On Non-Destructive Testing (WCNDT 2024) CY - Incheon, South Korea DA - 27.05.2024 KW - Testing KW - Automation KW - NDT 4.0 KW - Robotics KW - Ultrasonic PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-616387 UR - https://www.ndt.net/search/docs.php3?id=30309 SN - 1435-4934 SP - 1 EP - 9 PB - NDT.net AN - OPUS4-61638 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Multimodal Deep Learning Framework for Crack Segmentation in Complex Components Using Robot-Assisted Laser Thermography N2 - Crack detection and segmentation in complex components are critical for maintaining the structural integrity and reliability of systems operating under extreme conditions, such as turbine blades in energy and aerospace applications. The integration of automated multimodal imaging-based non-destructive testing (NDT) with deep learning provides a promising path towards precise and automated defect characterization. In this study, a hybrid multimodal deep learning framework is proposed, combining the advantages of an unsupervised generative adversarial network (GAN) and a supervised U-Net segmentation model for comprehensive crack detection and quantification. The unsupervised multimodal GAN performs data fusion by integrating complementary features from high-resolution thermal and RGB images acquired using a robot-assisted flying laser-line thermography system. This data fusion improves the contrast and representation of surface and sub-surface cracks by leveraging spectral features across multiple imaging modalities. The GAN is trained to reconstruct crack free images and difference between the generated image and real crack image generates an error map that highlights the cracks. The unsupervised approach helps in reducing the need for manual labeled data and generalizes well across different surface conditions. The error maps from GAN are subsequently processed by a U-Net-based segmentation model trained on labeled datasets to achieve precise pixel-level crack localization and morphological estimation. The use of laser thermography induces localized heating on the component surface, providing transient thermal responses that make subtle cracks and defects visible beyond the limits of visual imaging. Experimental validation demonstrates that the proposed hybrid GAN–U-Net framework achieves significantly improved crack detection accuracy and segmentation performance compared to single modal NDE imaging, and data processing based on traditional threshold-based methods. This work underscores the potential of combining unsupervised multimodal fusion with supervised image segmentation to establish a new framework that helps in building automated, data-driven, and robot-assisted NDT systems for intelligent inspection and structural health monitoring of industrial components. T2 - NDE 2025 CY - Mumbai, India DA - 11.12.2025 KW - Non-destructive Testing KW - Infrared Thermography KW - Laser KW - Data Fusion KW - Multimodal Imaging KW - NDE 4.0 PY - 2025 AN - OPUS4-65304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Robotic-assisted 3D scanning and laser thermography for crack inspection on complex components N2 - The integration of automation and robotics into inspection processes has marked a transformative shift in the evaluation of complex components. This study presents a novel approach employing robotic-assisted laser thermography for the automated identification and in-depth analysis of cracks in these intricate structures. This method not only streamlines the inspection process but also eliminates the need for numerous manual steps and the use of chemicals associated with traditional methods such as dye penetrant testing. With the increasing com-plexity of components, this is an important step, especially with regard to additively manufactured components, in order to be able to guarantee component safety for a long lifecycle. T2 - 17th Quantitative InfraRed Thermography Conference (QIRT) CY - Zagreb, Croatia DA - 01.07.2024 KW - Robot KW - Flying line KW - Crack detection KW - Robot path planning KW - Thermography PY - 2024 AN - OPUS4-60914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien A1 - Ricci, M. A1 - Laureti, S. A1 - Ziegler, Mathias ED - Maldague, X. T1 - Practical study on the thermographic detectability of internal defects using temporally structured laser heating N2 - Modern laser systems have proven to be highly versatile heat sources for active thermographic testing. Compared to more traditional light sources, e.g. flash or halogen lamps, their output power can be easily modulated at high rates, allowing a wide variety of complex excitations to be realized. Although their total optical output power can be theoretically scaled to arbitrary values, the maximum output power is practically limited by many factors: the maximum power that the sample under test can absorb without altering the lighted surface itself, the trade-off between irradiance and inspected area, the cost of the laser system, etc. Furthermore, when working with spatial modulator systems, the output power must be limited to avoid damaging such devices. Nevertheless, to guarantee a sufficient amount of heating even for highly thermally conductive materials and/or deeply buried defects, the heating times can be extended, e.g., either by using step heating, long pulse thermography, or by lock-in thermography with a continuously modulated heating. However, for all these approaches, the ranging capabilities of the thermographic defect detection are reduced due to the limited frequency content of the excitation. To tackle this problem, i.e. to increase the excitation energy while preserving its frequency content, new approaches have been developed in the last two decades, among them the use of coded excitations in combination with pulse-compression, and the use of multiple lock-in analysis or a frequency modulated excitation signal. The challenges of such temporally structured heating techniques are manifold, for example, the DC component inherent in optical heating must be taken into account. In general, a wider frequency bandwidth or greater variability of the frequency components also means greater complexity for signal generation and data processing. In this paper, temporally structured excitation schemes with different degrees of complexity are compared on a high-power laser system. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Laser KW - NDT KW - Coded excitation KW - Defect identification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653790 DO - https://doi.org/10.21611/qirt-2024-077 SN - 2371-4085 SP - 1 EP - 9 PB - QIRT Council AN - OPUS4-65379 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel A1 - Kunji Purayil, Sruthi Krishna A1 - Lecompagnon, Julien A1 - Pech May, Nelson Wilbur A1 - Ziegler, Mathias ED - Maldague, X. T1 - Robotic-Assisted 3D Scanning and Laser Thermography for Crack Inspection on Complex Components N2 - The integration of automation and robotics into non-destructive testing (NDT) marks a significant advancement in evaluating complex components. This paper introduces a novel approach using robotic-assisted laser thermography combined with automated 3D scanning to detect and analyze cracks in complex structures. The system uses an integrated line scanner with a robotic arm to capture high-resolution data, creating detailed 3D models for adaptive path planning and precise alignment correction. Laser thermography, based on localized heating and the "flying spot" approach, detects surfacenear cracks with high precision. Crack detection is achieved using the Canny algorithm optional on Fourier-transformed thermograms, offering robust results with minimal computation. This study highlights the potential of robotic-assisted 3D scanning and laser thermography as efficient and precise methods for crack inspection, advancing NDT technologies and ensuring the structural integrity of modern components. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2024 KW - Thermography KW - Non-destructive testing KW - Laser line KW - Robotic arm KW - Defect identification KW - Crack detection PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653809 DO - https://doi.org/10.21611/qirt-2024-078 SP - 1 EP - 8 PB - QIRT Council AN - OPUS4-65380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayi, Sruthi Krishna A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien T1 - Anisotropy investigation of a single crystal superalloy using laser-spot infrared thermography N2 - Thermal property investigation of anisotropic materials such as single crystal superalloys are still in interest of practical and fundamental reasons but remains challenging using conventional testing methods. In this study, a single crystal superalloy is tested using laser-spot thermography, and its thermal anisotropy is investigated. Determining anisotropic thermal conductivity at microscopic scales is challenging, as it appears isotropic at the macroscopic scale. Infrared thermography is one of the best-known techniques for measuring material heat transfer properties and facilitating visualization of temperature distribution through the specimen. The proposed study uses the active thermography method of laser-spot infrared thermography, in which a laser spot is focused onto the sample surface and the thermal response is captured from the surface of the specimen with an infrared camera. A detailed analysis of temperature gradients and heat diffusion patterns aids in the measurement of thermal conductivity values along the sample's different crystallographic directions. The directional bonding characteristics and inherent crystallographic structure of the alloy account for the inplane thermal conductivities calculated from experimental thermal measurements. The laser-spot thermography method has proven to be an effective tool for mapping the material's thermal conductivity anisotropy with high sensitivity and high spatial and temporal resolution. The investigation into the anisotropy of the material provides an insight into heat flow in the structure and helps in optimizing the design and overall performance of the material system. T2 - 17th International Conference on Quantitative InfraRed Thermography 2024 CY - Zagreb, Croatia DA - 01.07.2025 KW - Infrared thermography KW - Anisotropy KW - Laser-spot thermography PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653877 DO - https://doi.org/10.21611/QIRT-2024-075 SP - 1 EP - 6 PB - QIRT Council AN - OPUS4-65387 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kunji Purayil, Sruthi Krishna A1 - Aroliveetil, S. A1 - Chaturvedi, A. A1 - Balasubramaniam, K. T1 - Simulation-assisted multimodal deep learning (Sim-MDL) fusion models for the evaluation of thermal barrier coatings using infrared thermography and Terahertz imaging N2 - Thermal Barrier Coatings (TBCs) are critical for high-temperature applications, such as gas turbines and aerospace engines, protecting metallic substrates from extreme thermal stress and degradation. Accurate evaluation of TBCs is essential to improve operational efficiency, optimize predictive maintenance strategies, and extend component life. Conventional non-destructive evaluation (NDE) techniques such as infrared thermography (IRT) and terahertz (THz) imaging have been widely used for TBC inspection with limitations when used independently, including sensitivity to surface conditions, limited penetration depth mainly in multi-layer coatings. This study proposes a novel framework called simulation-assisted multimodal deep learning (Sim-MDL) that combines IRT and THz data for a comprehensive evaluation of TBCs. To generalize the study to varying thermophysical properties of TBCs, the study uses simulation-generated data along with experimental data for training deep learning models. Two deep learning frameworks based on a 1D convolutional neural networks (CNN) and a long short-term memory (LSTM) with attention were developed for the multimodal feature fusion. The IR-THz fused frameworks enable simultaneous prediction of key TBC topcoat properties including thermal conductivity, heat capacity, topcoat thickness and refractive index. Experiments were conducted on four newly coated samples topcoat thicknesses ranging from 24 to 120 μm. An attention-based LSTM model trained on both simulation and experimental data shows high prediction accuracy with MAPE values ranging from 2.06% to 4.43% for thermal conductivity, 2.05% to 3.57% for heat capacity, 11.53% to 1.75% for topcoat thickness, and 0.27% to 1.05% for refractive index, respectively, for the topcoat layers of four samples. The proposed Sim-MDL framework outperformed single-modality and conventional parameter estimation methods in accuracy and robustness, highlighting the potential of multimodal data for automated analysis of TBC in industrial settings. KW - Multimodal fusion KW - Deep Learning KW - Infrared Thermography KW - Terahertz KW - Thermal Barrier Coatings (TBC) KW - Non-destructive Evaluation (NDE) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-651747 DO - https://doi.org/10.1038/s41598-025-31783-8 SN - 2045-2322 VL - 16 SP - 1 EP - 33 PB - Springer Science and Business Media LLC AN - OPUS4-65174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hassenstein, Christian T1 - Automatisierte Bahnplanung für robotergestützte Ultraschallprüfung mit Arrayprüfköpfen N2 - In der automatisierten Ultraschallprüfung von Komponenten mit komplexen Oberflächengeometrien werden zur Führung des Prüfkopfes zunehmend 6-Achsen-Roboter erprobt. Diese stellen die notwendige Automatisierbarkeit und Flexibilität bereit, um die lokal senkrechte Einschallung sicherzustellen. Durch den Einsatz von linearen Arrays und bildgebenden Verfahren können die Bilder oder die daraus extrahierten Merkmale zu einer Rekonstruktion in 3D zusammengesetzt werden. Die Anforderungen an die Prüfbahnen für die bildgebende Array-Ultraschallprüfung gehen dabei über konventionellen Bahnplanungsprogramme hinaus. Es wird ein Prozess vorgestellt, der Roboterbahnen auf der Grundlage des 3D-Modells von Körpern mit doppelt gekrümmter Oberfläche unter Berücksichtigung der Prüfparameter erzeugt. Hierbei wird zum einen die senkrechte Prüfkopfstellung und zum anderen eine optimale Abdeckung der Oberfläche realisiert. Dabei wird die lokale Oberflächengeometrie beachtet, da diese das Reflexionsverhalten beeinflusst und sich daher auf die optimale Verteilung und Orientierung der Prüfpositionen auswirkt. Damit einhergehend erfolgt eine Ablösung von konventionellen Konzepten, die auf linearen Prüfbahnen basieren, welches spannende neue Prüfstrategien eröffnet. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultraschallprüfung KW - Phased array KW - Automatisierung KW - NDT 4.0 PY - 2024 AN - OPUS4-60590 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Hicke, Konstantin T1 - Error suppression in wavelength scanning coherent optical time domain reflectometry by polarization diversity detection N2 - Wavelength scanning coherent optical time domain reflectometry (WS-COTDR) is a popular distributed fiber sensing technique that quantifies environmental changes based on the frequency shift of Rayleigh reflection spectra which are usually obtained by cross correlation. This method can cause large errors due to the spikes in the spectrum caused by the random interference of the Rayleigh backscattered light and the uncorrelated section in the reflection spectrum. Polarization diversity detection is applied to suppress this type of error. Two orthogonally polarized components of the Rayleigh backscattered light are detected in a single sensing system and processed separately by cross correlation. The correlation spectra of the two polarizations are averaged to determine the frequency shift, effectively mitigating the large error. Meanwhile, the polarization dependence helps avoid the large errors caused by Fresnel reflection and restrain null sensitivity positions, where the frequency shift is difficult to be determined due to the similarity of the spectra. The sensing performance improvement is experimentally validated, and the proposed system is tested in the field to monitor traffic along a busy street in Berlin, demonstrating its functionality and feasibility in practice. KW - Traffic monitoring KW - Coherent optical time domain reflectometry KW - Distributed fiber sensing KW - Polarization diversity detection KW - Optical fiber sensing PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630320 DO - https://doi.org/10.1016/j.measurement.2025.117733 SN - 1873-412X VL - 253 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-63032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Anisotropy investigation of a single crystal superalloy using laser-spot infrared thermography N2 - Thermal property investigation of anisotropic materials such as single crystal superalloys are still in interest of practical and fundamental reasons but remains challenging using conventional testing methods. In this study, a single crystal superalloy is tested using laser-spot thermography, and its thermal anisotropy is investigated. Determining anisotropic thermal conductivity at microscopic scales is challenging, as it appears isotropic at the macroscopic scale. Infrared thermography is one of the best-known techniques for measuring material heat transfer properties and facilitating visualization of temperature distribution through the specimen. The proposed study uses the active thermography method of laser-spot infrared thermography, in which a laser spot is focused onto the sample surface and the thermal response is captured from the surface of the specimen with an infrared camera. A detailed analysis of temperature gradients and heat diffusion patterns aids in the measurement of thermal conductivity values along the sample's different crystallographic directions. The directional bonding characteristics and inherent crystallographic structure of the alloy account for the in-plane thermal conductivities calculated from experimental thermal measurements. The laser-spot thermography method has proven to be an effective tool for mapping the material's thermal conductivity anisotropy with high sensitivity and high spatial and temporal resolution. The investigation into the anisotropy of the material provides an insight into heat flow in the structure and helps in optimizing the design and overall performance of the material system. T2 - 17th Quantitative InfraRed Thermography Conference (QIRT) CY - Zagreb, Croatia DA - 01.07.2024 KW - Infrared Thermography KW - NDT KW - Laser KW - Single crystal superalloy KW - Anisotropy PY - 2024 AN - OPUS4-60663 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Aktive punktweise Laserthermographie zur Bewertung der thermischen Anisotropie in Einkristall-Superlegierungen N2 - Die Untersuchung thermischer Eigenschaften anisotroper Materialien, wie einkristalliner Superlegierungen, ist aus praktischen und wissenschaftlichen Gründen von großem Interesse, sie bleibt jedoch mit konventionellen Testmethoden eine Herausforderung. In dieser Studie wird eine einkristalline Superlegierung mittels aktiver Laserthermografie untersucht, wobei ihre thermische Anisotropie analysiert wird. Die Bestimmung der anisotropen Wärmeleitfähigkeit auf mikroskopischer Ebene ist anspruchsvoll, da das Material auf makroskopischer Ebene isotrop erscheint. In der präsentierten Studie wird die zu untersuchende Materialprobe schrittweise mit einem Laserspot abgerastert, welcher die Probe jeweils lokal erwärmt. Die resultierende thermische Antwort wird anschließend durch Messung der Oberflächentemperaturmit einer Infrarotkamera erfasst. Die Infrarotthermografie gehört dabei zu den bewährtesten Techniken zur Messung der Wärmeübertragungseigenschaften von Materialien und zur Visualisierung von Temperaturverteilungen. Eine detaillierte Analyse der gewonnenen Temperaturgradienten und Wärmeverteilungsmustern dient der Bestimmung der Wärmeleitfähigkeitswerte entlang verschiedener kristallographischer Richtungen der Probe. Die gerichteten Bindungseigenschaften und die kristallographische Struktur der Legierung sind dabei hauptursächlich für die Spanne der berechneten lateralen Wärmeleitfähigkeiten, die aus experimentellen thermischen Messungen abgeleitet wurden. Die Methodik der punktweisen aktiven Laserthermografie hat sich als effektives Werkzeug zur hochsensitiven und hochauflösenden räumlichen und zeitlichen Kartierung der thermischen Leitfähigkeitsanisotropie des Materials erwiesen. Die Untersuchung der Anisotropie des Materials bietet Einblicke in den Wärmefluss innerhalb der Struktur und leistet so einen Beitrag zur Optimierung des Designs und der Gesamtleistung des Materials. T2 - DGZFP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Laserpunkt-Thermographie KW - Thermischen Anisotropie KW - ZFP KW - Einkristall-Superlegierungen PY - 2025 AN - OPUS4-63254 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien A1 - Ziegler, Mathias ED - Ferrarini, Giovanni ED - López, Fernando ED - Spaeth, Peter T1 - Multispectral fusion-based crack detection using automated laser thermography inspection N2 - Crack detection of complex components is critical for maintaining the integrity and safety of structures across industries such as energy production and aerospace. The integration of multispectral imaging and automatic robot-based non-destructive testing (NDT) marks a significant advancement in the inspection of complex geometries. Multispectral imaging leverages the utilization of image data from different wavelength ranges for enhanced feature extraction and analysis. This paper proposes a novel image fusion model by combining thermal and visual images for the detection of surface and sub-surface cracks of turbine blades in energy production. Our study uses 3D scanning of components using a robot-assisted flying laser line, which measures high-resolution thermal data and RGB images using visual cameras simultaneously. Laser thermography induces a localized heating on the sample, creating a thermal response that highlights cracks and defects that are often undetectable using conventional imaging techniques. Multispectral image fusion models are developed based on an unsupervised generative adversarial network (GAN) for precise crack detection. The model validation is done using experimental data and it demonstrated high crack detection accuracy compared to conventional single-band imaging methods. This research highlights the new potential for advancing NDT technologies by combining thermal inspection techniques with optical imaging to develop a multispectral inspection approach. T2 - Thermosense: Thermal Infrared Applications XLVII CY - Orlando, Florida, United States DA - 13.04.2025 KW - Infrared imaging KW - Laser KW - Multispectral imaging KW - NDE 4.0 KW - Non-destructive testing PY - 2025 DO - https://doi.org/10.1117/12.3052496 SP - 1 EP - 11 PB - SPIE AN - OPUS4-63253 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Robotergestützte 3D-Scans und Laserthermografie zur Prüfung an komplexen Bauteilen auf Risse N2 - Der Vortrag stellt innovative Ansätze zur Automatisierung von Prüfprozessen durch den Einsatz von Robotik und Laserthermografie vor. Im Fokus steht die robotergestützte Laserthermografie zur Identifikation und Analyse von Rissen in komplexen Bauteilen. Diese Methode ermöglicht eine vollständig automatisierte Rissprüfung, die ohne manuelle Arbeitsschritte und chemische Prüfmittel auskommt und damit eine effiziente Alternative zur klassischen Farbeindringprüfung darstellt. Zusätzlich wird ein automatisiertes 3D-Scanning mittels Linienscanner präsentiert, das eine präzise Rekonstruktion der Bauteilgeometrie erlaubt. Dies ermöglicht die adaptive Korrektur von Abweichungen in der Bauteilaufnahme und bildet die Grundlage für eine flexible Bahnplanung bei Bauteilverformungen. Ein weiterer Schwerpunkt ist die automatisierte Rückprojektion der detektierten Risse auf die Bauteiloberfläche. Diese Technik erlaubt nicht nur eine präzise Lokalisierung, sondern auch eine detaillierte geometrische Analyse der Risse. Durch die Kombination von robotergestützter Laserthermografie, hochpräzisem 3D-Scanning und intelligenter Rückprojektion ergeben sich neue Möglichkeiten für die zerstörungsfreie Prüfung komplexer Bauteile und die Erweiterung potenzieller Anwendungsfelder. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - ZFP4.0 KW - Automatisierung KW - Roboter KW - Laser KW - Rissprüfung KW - Thermografie PY - 2024 AN - OPUS4-62494 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - How thermographic NDT can contribute to achieving the Sustainable Development Goals N2 - In 2015, the global community adopted the UN 2030 Agenda - a roadmap for the future. The Agenda covers economic, environmental and social aspects of development. They formulated the so-called 17 Sustainable Development Goals (SDGs). And what it means is: We are facing a profound systemic transformation! But the question is: how can we achieve these goals? Of course, each of us can contribute by changing some of our habits. But for us as a research organisation, the answer must be science! There are a number of key technologies that will be needed to manage this change. Our contribution as the NDT community should be to support this global transformation by making it a safe one! And infrared thermography is an integral part of this NDT community and represents one of these key technologies. Of the 17 SDGs, we have identified five SDGs (Goal 7: affordable and clean energy, Goal 9: industry, innovation and infrastructure, Goal 11: sustainable cities and communities, Goal 12: responsible consumption and production, Goal 13: climate action) that we believe we can support in line with our mission. In this paper, four specific examples from BAM (Bundesanstalt für Materialforschung und –prüfung / German Federal Institute for Materials Research and Testing) will be used to show how thermographic NDT can contribute to the achievement of the SDGs. As a first example, we want to establish the quality control of novel, resource-conserving high-temperature additive manufacturing processes by establishing thermography-based in-situ measurement techniques. The aim is to achieve zero-defect manufacturing for all processes involving heat, such as the PBF-LB/M and DED-LB/M processes, which are currently entering industrial mass applications. As a second example, our research is focused on replacing traditional resource-intensive inspection methods such as liquid penetrant or magnetic particle inspection with robotic high-resolution laser thermography, which we call photothermal CT and which will enable fully automated inspection of complex geometries at high speed and high resolution. As a third example, we want to support the energy transition and climate protection as a whole through modern IRT inspection techniques by establishing thermographic inspection of wind turbines, in particular of rotor blades. Such inspections will make wind energy safer to use, enable longer operating times and make it more economical by improving its efficiency. In addition to industrial applications, IRT inspection techniques can be applied to the civil engineering sector to support sustainable infrastructure. Useful application scenarios include the early detection of corrosion under protective coatings and the inspection of concrete coatings found on parking decks, which are mainly applied by hand. T2 - Pan-American Conference for Nondestructive Testing (VIII PANNDT) CY - Niagara Falls, Ontario, Canada DA - 09.06.2025 KW - Thermography KW - Additive manufacturing KW - Wind energy KW - Infrastructure PY - 2025 AN - OPUS4-63523 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Preserving History: Application of Active Thermography for Investigating the Bücker Bü 181 Aircraft N2 - Infrared thermography is a widely recognized non-destructive testing (NDT) method used in material research and defect detection across various industrial applications. Moreover, thermography plays a crucial role in preserving cultural heritage, including historical paintings and buildings. This study focuses on the application of thermography in inspecting the historic Bücker Bü 181 aircraft, which was used in Germany during World War II. Over time, the original appearance of aircraft has often been altered as part of preservation efforts, either before or during their time in museums, leading to deviations from their historically original state. Additionally, the operational history of such objects is frequently undocumented or entirely lost, making it difficult to understand the presence of artifacts and historically significant data. These factors present major challenges in cultural heritage preservation, and destructive methods cannot be used to investigate such invaluable objects. Therefore, thermography is implemented as a non-destructive and contactless examination method. Active flash thermography combined with phase analysis is a powerful tool for evaluating multilayer systems. In this study, multiple layers of old paint on the object posed a challenge in assessing defect conditions and retrieving other critical information beneath the surface coatings. Nevertheless, pulse thermography not only demonstrated its capability to identify defects and markings in multilayered coatings but also provided insights into the internal structure and subsections of the investigated aircraft. T2 - DGZFP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Non-destructive testing KW - Infrared thermography KW - Multilayer coatings KW - Cultural heritage KW - Defect detection PY - 2025 AN - OPUS4-63255 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kunji Purayil, Sruthi Krishna T1 - Multispectral fusion-based crack detection using automated laser thermography inspection N2 - Crack detection of complex components is critical for maintaining the integrity and safety of structures across industries such as energy production and aerospace. The integration of multispectral imaging and automatic robot-based non-destructive testing (NDT) marks a significant advancement in the inspection of complex geometries. Multispectral imaging leverages the utilization of image data from different wavelength ranges for enhanced feature extraction and analysis. This paper proposes a novel image fusion model by combining thermal and visual images for the detection of surface and sub-surface cracks of turbine blades in energy production. Our study uses 3D scanning of components using a robot-assisted flying laser line, which measures high-resolution thermal data and RGB images using visual cameras simultaneously. Laser thermography induces a localized heating on the sample, creating a thermal response that highlights cracks and defects that are often undetectable using conventional imaging techniques. Multispectral image fusion models are developed based on an unsupervised generative adversarial network (GAN) for precise crack detection. The model validation is done using experimental data, and it demonstrated high crack detection accuracy compared to conventional single-band imaging methods. This research highlights the new potential for advancing NDT technologies by combining thermal inspection techniques with optical imaging to develop a multispectral inspection approach. T2 - SPIE Defense+Commercial Sensing- Thermosense: Thermal Infrared Applications XLVII CY - Orlando, FL, USA DA - 13.04.2025 KW - Non-destructive testing KW - Infrared imaging KW - NDE 4.0 KW - Multispectral imaging KW - Laser PY - 2025 AN - OPUS4-63050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Campos de Oliveira, Paula T1 - Advancing microstructural characterisation of ceramic cores for aerospace: from state-of-the-art to in-situ synchrotron X-ray computed tomography N2 - Ceramic cores are crucial for manufacturing turbine blades in aircraft engines, creating intricate cooling channels that improve engine efficiency and reduce emissions. During high-temperature casting, the cores undergo significant microstructural changes, including phase transitions, particle rearrangements, and porosity transformations, which can affect their properties and must be carefully controlled. State-of-the-art characterisation techniques for ceramic cores mostly rely on 2D methods, such as scanning and transmission electron microscopy. While valuable, these methods are limited in capturing the 3D complexity of the material. Advances in X-ray computed tomography (XCT) offer a more comprehensive perspective on 3D microstructures, but conventional XCT often lacks the resolution and in-situ capabilities to study microstructural evolution under casting conditions. Synchrotron XCT (SXCT) addresses these limitations, offering high spatial and temporal resolution with features down to 1 µm, enabling in-situ investigations. This study highlights the potential of SXCT, revealing previously unseen 3D microstructural features in ceramic cores, such as agglomeration, porosity evolution, surface reactions, microcracking, and particle orientation. These findings provide a more realistic view of dynamic changes during casting, advancing the understanding of core behaviour. Despite its advantages, SXCT is still rarely used in the field due to challenges such as limited access to synchrotron facilities and sample movement artifacts. Future developments, including high-temperature and vacuum compatible CT setups, could enhance this technique, leading to a better optimisation of ceramics performance. T2 - XIXth Conference of the European Ceramic Society (ECERS 2025) CY - Dresden, Germany DA - 31.08.2025 KW - Synchrotron KW - X-ray Computed Tomography KW - Ceramic core KW - Aerospace KW - Microstructure PY - 2025 AN - OPUS4-64050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Hard X-Ray Imaging Capabilities at BAMline (BESSY II) N2 - The BAMline at the 3rd generation synchrotron X-ray source BESSY II has been supporting researchers in a wide range of research areas for over 20 years. In addition to materials science, these fields also include biology, cultural heritage, and medicine. Being a non-destructive characterization method, synchrotron X-ray imaging, in particular tomography (SXCT), plays a particularly important role in structural characterization. A recent upgrade of key BAMline equipment expands the imaging capabilities: The upgraded dual multilayer monochromator offers flexibility by providing different energy spectra to optimize flux and energy resolution as desired. Different spectra (8 – 60 keV with ΔE/E 0.01%, 1.5%, 4% and pink beam) can be selected. The upgraded detector (in white beam configuration, equipped with an sCMOS camera) allows the higher flux to be exploited with reduced readout times. Shorter tomographic acquisition times in the range of seconds are now possible. Hence, in-situ and operando examinations are routinely available. An integrated slip ring allows continuous rotation of the sample stage for ease of wiring. The pink beam option allows tomographic observation of processes occurring in the time domain of a few seconds with a resolution down to ~ 1 µm. Different scan methods, optimized for quality and speed are available and discussed. Examples of energy related materials from fuel cell and battery research are shown. An optional end station allows refraction enhanced imaging (synchrotron X-Ray refraction radiography (SXRR) and tomography (SXRCT)). That includes an analyzer Si-crystal in Bragg alignment between sample and detector. This technique obtains sensitivity to smaller structures (cracks, pores) down to a few wavelengths, while obtaining field of view sizes in the range of several mm. Besides medicine (e.g., teeth explants), several applications are found in material science, like studies on diesel particulate filters, ceramics, additively manufactured (AM) alloys and metal matrix composites (MMC). The in-situ capabilities include mechanical load (tension and compression) and heating up to 1100°C. A case study, the microstructural evolution during heat treatment of an AM AlSi10Mg, will be shown. T2 - 15th International Conference on X-Ray Microscopy (XRM 2022) CY - Online meeting DA - 19.06.2022 KW - BAMline KW - X-ray imaging KW - Tomography PY - 2022 AN - OPUS4-55691 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Explaining deviatoric residual stresses and load transfer in aluminum alloys and composites with complex microstructure N2 - The residual stresses and load transfer in multiphase metal alloys and their composites (with both random planar-oriented short fibers and particles) will be shown, as studied by neutron diffraction, by X-ray computed tomography, and by a model based on the reformulation of classic Maxwell’s homogenization method. Contrary to common understanding and state-of-the-art models, we experimentally observe that randomly oriented phases possess non-hydrostatic residual stress. Moreover, we disclose that the unreinforced matrix alloy stays under hydrostatic compression even under external uniaxial compression. The recently developed modeling approach allows calculating the residual stress in all phases of the composites. It rationalizes the presence of deviatoric stresses accounting for the interaction of random oriented phases with fibers having preferential orientation. It also allows the explanation of the unconventional in-situ behavior of the unreinforced alloy and the prediction of the micromechanical behavior of other similar alloys. T2 - MLZ Conference 2022: Neutrons for Mobility CY - Lenggries, Germany DA - 31.05.2022 KW - Load transfer KW - Neutron Diffraction KW - micromechanical modeling KW - Computed tomography PY - 2022 AN - OPUS4-55405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sprengel, Maximilian T1 - Determination and assessment of residual stress in laser powder bed fused stainless steel N2 - This presentation shows the effect of geometry scaling on the formation and distribution of the residual stress in laser powder bed fused 316L. T2 - BMDK - Doktorandenseminar der Otto-Von-Guericke-Universität Magdeburg CY - Online meeting DA - 26.01.2022 KW - Stainless Steel KW - AGIL KW - Residual Stress KW - X-ray and Neutron Diffraction KW - Additive Manufacturing PY - 2022 AN - OPUS4-54261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Tomographic Imaging Capabilities with hard X-Rays at BAMline (Bessy II) N2 - The BAMline at the synchrotron X-ray source BESSY II (Berlin, Germany) is supporting researchers in a wide range of research areas since more than 20 years. These fields include biology, cultural heritage, medicine, and also materials science. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography with hard X-Rays, plays an important role in structural 3D characterization. A recent upgrade of key equipment at the BAMline expands the imaging capabilities towards shorter acquisition times. Therefore, in-situ and operando experiments can now be routinely conducted. Also, different energy resolutions can be set up to optimize flux and energy resolution as desired. This requires an adaptation of the used reconstruction methods in order to perform necessary analyses also during the experiment. In this presentation the equipment, data handling pipeline as well as various examples from material science are presented. T2 - 5th Conference for Research with Synchrotron Radiation, Neutrons and Ion Beams at Large Facilities (SNI 2022) CY - Berlin, Germany DA - 05.09.2022 KW - BAMline KW - X-ray imaging KW - Tomography PY - 2022 AN - OPUS4-55692 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Procedures to Quantitatively Characterize Morphological Features of Triply Periodic Minimal Surface Structures (TPMSS) N2 - The residual stresses and load transfer in multiphase metal alloys and their composites (with both random planar-oriented short fibers and particles) will be shown, as studied by neutron diffraction, by X-ray computed tomography, and by a model based on the reformulation of classic Maxwell’s homogenization method. Contrary to common understanding and state-of-the-art models, we experimentally observe that randomly oriented phases possess non-hydrostatic residual stress. Moreover, we disclose that the unreinforced matrix alloy stays under hydrostatic compression even under external uniaxial compression. The recently developed modeling approach allows calculating the residual stress in all phases of the composites. It rationalizes the presence of deviatoric stresses accounting for the interaction of random oriented phases with fibers having preferential orientation. It also allows the explanation of the unconventional in-situ behavior of the unreinforced alloy and the prediction of the micromechanical behavior of other similar alloys. T2 - 5th International Conference on Tomography of Materials and Structures CY - Grenoble, France DA - 27.06.2022 KW - Load transfer KW - Neutron Diffraction KW - Micromechanical modeling KW - Computed tomography PY - 2022 AN - OPUS4-55406 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar A1 - Mouiya, Mossaab A1 - Prasek, Marco A1 - Kupsch, Andreas A1 - Bruno, Giovanni T1 - High temperature in-situ heat treatment of a refractory material by means of synchrotron refraction radiography N2 - The stress–strain behavior of certain ceramics, such as aluminum titanate (AT, Al2TiO5), has features that are unusual for brittle material. In particular, a substantial nonlinearity under uniaxial tension, and load–unload hysteresis caused by the increase of the incremental stiffness at the beginning of unloading. These features are observed experimentally and attributed to microcracking. In this study, we investigate the mechanical response of an AT material at room and high temperature. Microstructure and microcracking are analyzed by means of electron microscopy, and both synchrotron micro computed tomography (µCT) and refraction radiography (SXRR). Synchrotron refraction radiography is combined with in-situ heating at high-temperatures (up to 1400°C) to be able to monitor the relative closure of microcracks as a function of increasing/decreasing temperatures. T2 - ECCM21 CY - Nantes, France DA - 02.07.2024 KW - Refractory materials KW - Microcracking KW - Synchrotron µCT and refraction radiography KW - In-situ heating up to 1400°C PY - 2024 UR - https://gem.ec-nantes.fr/en/eccm21-proceedings/ SN - 978-2-912985-01-9 DO - https://doi.org/10.60691/yj56-np80 SP - 47 EP - 53 PB - The European Society for Composite Materials (ESCM) and the Ecole Centrale de Nantes. CY - Nantes AN - OPUS4-60581 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses and micromechanical properties of additively manufactured metals: why do we need a paradigm shift? N2 - An overview of the challenges and successes in the methodology to characherise residual stresses and micromechnical properties in additively manufactured metals T2 - CAM2 Annual Seminar 2022 - 5-year journey CY - Gothenburg, Sweden DA - 24.10.2022 KW - Additive Manufacturing KW - Residual stress KW - AGIL KW - MANUFACT KW - Micromechnical properties PY - 2022 AN - OPUS4-56466 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Strategies to use neutrons as an industrial problem-solving tool N2 - For how trivial or provocative it can sound, the best neutron spectrometer in the world does not produce science and technology by itself. By definition of “Materials Science”, neutron scattering data on engineering materials must be used as a tool to understand, and even tailor, materials performance. In order for this to happen, neutron data need to be 1. Acquired under the most relevant condition possible 2. Coupled to other experimental techniques 3. Capitalized by means of proper simulations and data analysis Point 1- calls for an intense use and the development of top-notch of in-situ techniques; Point 2- means that the sole use of neutron data will not lead to any solution of a global problem; All points above hint to the fact that access to neutron sources is not routine, and therefore it is imperative to search ways to make neutron data rentable and sustainable for the material science and industrial research community. In this presentation, and based on two examples, we will show a couple of strategies to combine neutron data with other experiments, and with theoretical models to raise the validity of experiments to the level of problem-solving. As one might imagine, these are only a few among the almost infinite combinations possible to help improving material properties, performance, and safety, i.e., ripe for everyday use. T2 - MORIS Workshop CY - Garching, Germany DA - 26.04.2023 KW - Neutron Diffraction KW - Residual Stress KW - Large Scale Facilities KW - X-ray Computed Tomography PY - 2023 AN - OPUS4-57361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - X-ray refraction techniques non-destructively quantify and classify defects in am materials N2 - X-ray refraction is analogous to visible light deflection by matter; it occurs at boundaries between different media. The main difference between visible light and X-rays is that in the latter case deflection angles are very small, from a few seconds to a few minutes of arc (i.e., the refraction index n is near to 1). Importantly, deflection of X-rays is also sensitive to the orientation of the object boundaries. These features make X-ray refraction techniques extremely suitable to a) detect defects such as pores and microcracks and quantify their densities in bulk (not too heavy) materials, and b) evaluate porosity and particle properties such as orientation, size, and spatial distribution (by mapping). While X-ray refraction techniques cannot in general image single defects, they can detect objects with size above a few wavelengths of the radiation. Such techniques, especially at the Synchrotron BESSY II, Berlin, Germany, can be used in-situ, i.e. when the specimen is subjected to temperatures or external loads. The use of X-ray refraction analysis yields quantitative information, which can be directly input in kinetics, mechanical and damage models. We hereby show the application of non-destructive X-ray refraction radiography (SXRR, 2D mapping also called topography) to problems in additive manufacturing: 1) Porosity analysis in PBF-LM-Ti64. Through the use of SXRR, we could not only map the (very sparse) porosity distribution between the layers and quantify it, but also classify, and thereby separate, the filled porosity (unmolten powder) from the keyhole and gas pores (Figure 1). 2) In-situ heat treatment of laser powder bed fusion PBF-LM-AlSi10Mg to monitor microstructure and porosity evolution as a function of temperature (Figure 2). By means of SXRR we indirectly observed the initial eutectic Si network break down into larger particles as a function of increasing temperature. We also could detect the thermally induced porosity (TIP). Such changes in the Si-phase morphology upon heating is currently only possible using scanning electron microscopy, but with a much smaller field-of-view. SXRR also allows observing the growth of some individual pores, usually studied via X-ray computed tomography, but again on much smaller fields-of-view. Our results show the great potential of in-situ SXRR as a tool to gain in-depth knowledge of the defect distribution and the susceptibility of any material to thermally induced damage and/or microstructure evolution over statistically relevant volumes. T2 - AAMS 2023 CY - Madrid, Spain DA - 27.09.2023 KW - X-ray refraction radiography KW - Defects KW - Large scale facilities KW - Computed tomography PY - 2023 AN - OPUS4-58508 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Bernd R. T1 - Röntgenrefraktionstechnik - Charakterisierung von Keramiken und Verbundwerkstoffen N2 - Die Brechung von Röntgenstrahlen (Röntgenrefraktion) an Grenzflächen zwischen Materialien unterschiedlicher Dichte ist analog zur Ablenkung von sichtbarem Licht an z.B. Glasoberflächen. Es gibt jedoch zwei wesentliche Unterschiede: a) konvexe Grenzflächen verursachen Divergenz (d.h. der Brechungsindex n ist kleiner als 1), und b) die Ablenkungswinkel sind sehr klein, und reichen von einigen Bogensekunden bis zu einigen Bogenminuten (d.h. n ist nahe bei 1); Wie auch bei sichtbarem Licht ist die Ablenkungsrichtung der Röntgenstrahlen abhängig von der Orientierung der durchstrahlten Grenzfläche. Aufgrund dieser Eigenschaften eignen sich Röntgenrefraktionsmethoden hervorragend für: a) die Erkennung und Quantifizierung von Defekten wie Poren und Mikrorissen und b) die Bewertung von Porosität und Partikeleigenschaften wie Orientierung, Größe und räumliche Verteilung. Wir zeigen die Anwendung der Röntgenrefraktionsradiographie (2,5D Technik) und der -tomographie (3D Technik) für die Untersuchung verschiedener Probleme in der Werkstoffwissenschaft und -technologie: a) Sintern von SiC-Grünkörpern b) Porositätsanalyse in Dieselpartikelfiltersilikaten c) Faser-Matrix-Haftung in Metall- und Polymermatrixverbundwerkstoffen d) Mikrorissbildung in Glaskeramik. Wir zeigen, dass der Einsatz von Röntgenrefraktionsmethoden quantitative Ergebnisse liefert, die direkt als Parameter in Werkstoffmodellen verwendet werden können. T2 - DACH-Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Röntgen-Refraktion KW - Verbundwerkstoffe KW - Keramik PY - 2023 AN - OPUS4-57615 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dayani, Shahabeddin T1 - Quantification of Deep Discharge Mechanism in a Li-Ion Battery by operando X-ray Computed Tomography N2 - Lithium-ion batteries connected in series are prone to an electrical abuse called over discharge. We present a comprehensive investigation of the over discharge abuse mechanism in lithium-ion batteries using operando non-destructive imaging. The study focuses on understanding the behavior of copper dissolution and deposition during over discharge, which can lead to irreversible capacity loss and internal short circuits. By utilizing synchrotron X-ray computed tomography (SXCT), the concentration of dissolved and deposited copper per surface area is quantified as a function of depth of discharge (DoD). T2 - HZB user meeting CY - Berlin, Germany DA - 22.06.2023 KW - Non-destructive testing PY - 2023 AN - OPUS4-57793 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - Synchrotron X-Ray Tomography Techniques at BAMline N2 - A recent upgrade of key equipment of the BAMline widens its imaging capabilities: shorter scan acquisition times are now possible, in situ and operando studies can now be routinely performed, and different energy spectra can easily be set up. In fact, the upgraded double-multilayer monochromator brings full flexibility by yielding different energy spectra to optimize flux and energy resolution as desired. T2 - HZB User Meeting CY - Online meeting DA - 08.12.2022 KW - BAMline KW - X-ray imaging KW - Tomography PY - 2022 AN - OPUS4-56568 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - Influences of Surface Properties on the Reflection Intensity - Towards in Situ Monitoring During Early Age Hydration of CEM I N2 - Interlayer bonding in 3D concrete printing is influenced by the hydration progress and surface moisture of the previously printed layer. For effective quality control, continuous in situ monitoring of interlayer surface properties is required. This study investigated reflection intensity as a method for in situ measurements during the hydration of CEM I mixtures with varying retarder contents. Additional factors influencing the reflection intensity are also examined. Two laser line scanners with different wavelengths were used to track hydration over 72 h. Vicat tests and isothermal calorimetry served as reference methods. Across all the mixtures, the reflection intensity exhibited a repeatable pattern with five different stages. A sharp increase in intensity during the third stage was consistent with the acceleration period of hydration. These findings suggest that reflection intensity measurements could serve as a promising tool for evaluating interlayer bonding in 3D concrete printing. KW - In situ hydration monitoring KW - Cement KW - Optical methods KW - Reflection intensity KW - Additive manufacturing KW - Isothermal calorimetry PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653430 DO - https://doi.org/10.1007/s10921-025-01326-2 SN - 1573-4862 VL - 45 IS - 1 SP - 1 EP - 17 PB - Springer Nature AN - OPUS4-65343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - Analysis of damage processes in concrete - What can CT do? N2 - In this talk the basics of X-ray computed tomography (XCT) are presented, together with a description of complementary techniques such as Laminography and Stereoradiography. A overview of the common reconstruction approach and of the artifacts that can occur during reconstruction or acquisition of XCT images is also given. Finally, application examples in the field of construction materials are given, whereby several experimental techniques (Region of Interest Approach) and data analysis methods (e.g. Digital volume correlation) are explained. Such techniques and algorithms are used to extract quantitative information from ex- and in-situ experiments. T2 - Seminar DFG GRK 2250/1 Summer School CY - Online meeting DA - 21.06.2021 KW - Asphalt, porosity KW - Concrete KW - 3D rendering KW - Crack segmentation KW - Water uptake PY - 2021 AN - OPUS4-52837 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hoffmann, H A1 - Paulisch, M C A1 - Gebhard, M A1 - Osiewacz, J A1 - Kutter, M A1 - Hilger, A A1 - Arlt, T A1 - Kardjilov, N A1 - Ellendorff, B A1 - Beckmann, F A1 - Markötter, Henning A1 - Luik, M A1 - Turek, T A1 - Manke, I A1 - Roth, C T1 - Development of a Modular Operando Cell for X-ray Imaging of Strongly Absorbing Silver-Based Gas Diffusion Electrodes N2 - Metal-based gas diffusion electrodes are utilized in chlor-alkali electrolysis or electrochemical reduction of carbon dioxide, allowing the reaction to proceed at high current densities. In contrast to planar electrodes and predominantly 2D designs, the industrially required high current densities can be achieved by intense contact between the gas and liquid phase with the catalytically active surfaces. An essential asset for the knowledge-based design of tailored electrodes is therefore in-depth information on electrolyte distribution and intrusion into the electrode’s porous structure. Lab-based and synchrotron radiography allow for monitoring this process operando. Herein, we describe the development of a cell design that can be modularly adapted and successfully used to monitor both the oxygen reduction reaction and the electrochemical reduction of CO2 as exemplary and currently very relevant examples of gas-liquid reactions by only minor modifications to the cell set-up. With the reported cell design, we were able to observe the electrolyte distribution within the gas diffusion electrode during cell operation in realistic conditions. KW - X-Ray imaging KW - Gas diffusion electrodes KW - Operando cell PY - 2022 DO - https://doi.org/10.1149/1945-7111/ac6220 VL - 169 IS - 4 SP - 044508 PB - IOP science AN - OPUS4-55027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Voloskov, Boris A1 - Mishurova, Tatiana A1 - Evlashin, Stanislav A1 - Bruno, Giovanni A1 - Sergeichev, Ivan T1 - Influence of artificial and process-induced defects on very high cycle fatigue characteristics of 316L stainless steel produced by laser powder bed fusion N2 - This study investigates the impact of artificially embedded defects on the very high cycle fatigue (VHCF) of 316L stainless steel produced by laser powder bed fusion (PBF-LB) technology. Each specimen contains a single embedded artificial defect of 180 μm or 350 μm in diameter, positioned at specific distances from the surface (ranging from 350 μm to 1200 μm). The defect position and size are quantified by X-ray computed tomography. Following VHCF testing, the fracture surfaces of the specimens are examined using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) with electron diffraction analysis. The results demonstrate that the fracture surfaces predominantly display a fish-eye fracture type, with a fine granular area (FGA) surrounding the internal defects, typical for VHCF. The FGAs dimensions including thickness are estimated by means of microscopy analysis. However, despite the presence of relatively large artificial defects, cracks sometimes initiate from much smaller process-induced defects closer to the surface than the artificial ones. In conclusion, our study quantifies the relationship between the probability of crack initiation from artificial defects and the distance of the artificial defect from the specimen’s surface. KW - Additive manufacturing KW - X-ray CT KW - Porosity PY - 2025 DO - https://doi.org/10.1016/j.msea.2024.147571 VL - 920 SP - 1 EP - 13 PB - Elsevier B.V. AN - OPUS4-62117 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Residual stresses Analysis in Additively Manufactured alloys using neutron diffraction (L-PBF) N2 - An overview of recent progress at BAM of residual stress analysis in additively manufactured, in particular Laser Powder Bed Fusion of metallics materials, using neutron diffraction will be presented. This will cover important topics of the stress-free reference, the diffraction elastic moduli and principal stress determination. T2 - AWT-Fachausschuss 13 "Eigenspannungen" CY - Berlin, Germany DA - 28.03.2023 KW - AGIL KW - Residual stress KW - Additive manufacturing KW - Laser Powder Bed Fusion KW - Diffraction PY - 2023 AN - OPUS4-59177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - The combined use of X-ray refraction and trans-mission radiography and computed tomography N2 - Alternative to conventional transmission-based radiography and computed tomography, X-ray refraction techniques are being increasingly used to detect damage in light materials. In fact, their range of application has been recently extended even to metals. The big advantage of X-ray refraction techniques is that they are able to detect nanometric defects, whose size would lie below the resolution of even state-of-the-art synchrotron-based X-ray computed tomography (SXCT). The superiority of synchrotron X-ray refraction radiography and tomography (SXRR and SXRCT) has been shown in the case of light materials, in particular composites. X-ray refraction techniques also yield a quantitifaction of the amount of damage (the so-called relative internal specific surface) and can well be compared with damage models. At the same time, it is impossible for SXRR and SXRCT to image single defects. We show that the combination of refraction- and transmission-based imaging techniques yields an impressive amount of additional information about the type and amount of defects in microstructured materials such as additively manufactured metals or metal matrix composites. We also show that the use of data fusion techniques allows the classification of defects in statistically significant representative volume elements. T2 - 11th Conference on Industrial Computed Tomography CY - Online meeting DA - 08.02.2022 KW - X-ray refraction radiography KW - Computed Tomography KW - Synchrotron radiation KW - Additive manufacturing KW - Damage evolution PY - 2022 AN - OPUS4-54327 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Diffraction based residual stress analysis: challenges and opportunities in additive manufacturing N2 - This presentation overviews the challanges and opportunities of diffraction based residual stress analysis for additively manufactured metals. Through examples, the challanges and respective solutions are presented and the opportunities that the presented methods allow are described. T2 - Workshop on Advanced Manufacturing (WAM) 2025 CY - Grenoble, France DA - 03.06.2025 KW - Residual stress KW - Diffraction KW - AGIL KW - Laser powder bed fusion KW - MANUFACT PY - 2025 AN - OPUS4-64137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - Peculiarities of the determination of residual stress in additively manufactured materials N2 - The determination of residual stress in additively manufactured materials is a challenge, even after decades from the establishment of the basics of residual stress analysis. This is due to the peculiar microstructure of such materials. In fact, researchers have discovered that conventional methods for the determination of RS in materials do not properly work for AM materials. In this tutorial, the basics of RS analysis will be explained, together with the basics of AM manufacturing techniques. The microstructure of the peculiar materials (AM) dealt with here will be elucidated. Successively, the necessary modifications to the conventional approaches to RS analysis will be explained and case studies will be displayed, for the attendant to touch with hands the peculiarities of the approaches. Finally, a few experimental and theoretical tips will be given on dos and don’ts for a correct determination of RS in AM materials. T2 - 11th European Conference on Residual Stresses CY - Prague, Czech Republic DA - 03.06.2024 KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Residual Stress KW - Diffraction PY - 2024 AN - OPUS4-60428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - 3D imaging and residual stress analysis of AM Materials N2 - In this seminar, the capabilities for materials characterization at Division 8.5, BAM will be shon. Particular focus will be given to residual stress analysis and defect imaging in additively manufactured materials and components T2 - Skoltech - The 3rd International Workshop of Advanced Manufacturing Technologies CY - Online meeting DA - 18.04.2023 KW - Neutron Diffraction KW - X-ray diffraction KW - X-ray Computed Tomography KW - X-ray refraction radiography KW - Residual stress KW - Additive manufacturing PY - 2023 AN - OPUS4-57360 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - The heat treatment of L-PBF Inconel 718: A manyfold problem N2 - The interest to additively manufacture Nickel-based superalloys has substantially grown within the past decade both academically and industrially. More specifically, additive manufacturing processes such as laser powder bed fusion (LPBF) offer the ability to produce dense parts within a single manufacturing step. In fact, the exceptional freedom in design associated with the layer-based nature of the processes is of particular interest for the complex shapes typically required in turbine applications. In certain cases, the overall part performance can be achieved by tailoring the microstructure and the crystallographic texture to the specific application. However, these advantages must be paid at a price: the large local temperature gradients associated with the rapid melting and solidification produce parts that inherently contain large residual stress in the as-manufactured state. In addition, the presence of pores in the final part may further affect the in-service part failure. As among Nickel-based alloys Inconel 718 exhibits excellent weldability, this alloy has been widely studied in open research in the domain of LPBF. However, significant microsegregation of the heavier alloying elements such as Niobium and Molybdenum accompanied by dislocation entanglements may preclude the application of conventional heat treatment schedules. Therefore, different post processing heat treatments are required for laser powder bed fused Inconel 718 as compared to conventional variants of the same alloy. In this study, we investigated two different heat treatment routes for LPBF Inconel 718. In a first routine, the samples were stress relieved and subsequently subjected to hot isostatic pressing (HIP) followed by a solution heat treatment and a two-step age (referred to as FHT). In a second routine, the samples were subjected to a single-step direct age post stress relieving heat treatment (referred to DA). We investigated the consequences of such heat treatment schedules on the microstructure, texture, and mechanical behavior. We show that by applying a DA heat treatment the typical columnar microstructure possessing a crystallographic texture is retained, while an equiaxed untextured microstructure prevails in case of an FHT heat treatment. We further evaluate how these heat treatments affect the mechanical behaviour on the macroscopic and microscopic scale. T2 - 4th European Symposium on Superalloys and their Applications EuroSuperalloys 2022 CY - Bamberg, Germany DA - 18.09.2022 KW - Electron Backscatter Diffraction KW - Additive Manufacturing KW - Laser Powder Bed Fusion KW - Mechanical Behavior KW - Heat Treatment KW - X-Ray Diffraction PY - 2022 AN - OPUS4-55811 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - A paradigm shift in the description of creep in metals can only occur through multi-scale imaging N2 - The description of creep in metals has reached a high level of complexity; fine details are revealed by all sorts of characterization techniques and different theoretical models. However, to date virtually no fully microstructure-driven quantitative description of the phenomenon is available. This has brought to interesting inconsistencies; the classic description of (secondary) creep rests on the so-called power law, which however: a- has a pre-factor spanning over 10 orders of magnitude; b- has different reported exponents for the same material; c- has no explanation for the values of such exponents. Recently, a novel description (the so-called Solid State Transformation Creep (SSTC) Model) has been proposed to tackle the problem under a different light. The model has two remarkable features: 1- it describes creep as the accumulation of elementary strains due to dislocation motion; 2- it predicates that creep is proceeding by the evolution of a fractal arrangement of dislocations. Such description, however, needs a great deal of corroborating evidence, and indeed, is still incomplete. To date, we have been able to observe and somehow quantify the fractal arrangement of microstructures through Transmission Electron Microscopy (TEM), observe the accumulation of dislocations at grain boundaries by EBSD-KAM (Electron Back-Scattered Diffraction-Kernel Angular Misorientation) analysis, quantify the kinetic character (solid state transformation) of experimental creep curves, and estimate the sub-grain size of the fractal microstructure through X-ray refraction techniques. All pieces of the mosaic seem to yield a consistent picture: we seem being on the right path to reconstruct the whole elephant by probing single parts of it. What is still missing is the bond between the various scales of investigation. T2 - Korrelative Materialcharakterisierung 2022 CY - Dresden, Germany DA - 13.10.2022 KW - X-ray refraction KW - EBSD KW - Alloys KW - TEM KW - SEM PY - 2022 AN - OPUS4-56163 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Jakob T1 - On the influence of heat treatment on microstructure and mechanical behavior of laser powder bed fused Inconel 718 N2 - Since additive manufacturing processes typically introduce heterogeneous microstructures and residual stresses, the applicability of parts produced in an as-built state is limited. Therefore, often different post-processing treatments are necessary to obtain the desired stress state and properties. For additively manufactured Inconel 718, the recently developed standard ASTM F3301 provides guidance for the heat treatment of powder bed fusion specimens. Although this standard is based on standards developed for wrought Inconel 718, it does not include the direct aging variant. In this study, we characterized the microstructure and tensile behavior of Inconel 718 specimens produced by a laser powder bed fusion process. The specimens were heat-treated according to two different routines after stress relieving: a full heat treatment cycle versus a one-step aging process. Differences in the resulting texture and grain morphology were observed. Although these differences prevail, the ex-situ tensile behavior was broadly similar. Minor differences were observed in yield strength and work hardening rate for the direct aged specimen. In order to understand this behavior, investigations with in-situ tensile testing during synchrotron energy-dispersive X-ray diffraction measurements revealed differences in the load partitioning among different crystal directions. This was attributed to microstructural differences between the heat treatment variants. Further analysis emphasized that the various strengthening mechanisms are present to a different extent depending on the heat-treatment cycle applied. In addition, the elastic anisotropy expressed by the differences in the diffraction elastic constants displayed a dependence on the microstructure. Importantly, a precise knowledge of such constants is indispensable to reliably determine residual stresses in parts. T2 - EUROMAT 2021 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - Electron microscopy KW - X-ray analysis KW - Inconel 718 KW - Additive manufacturing (AM) KW - Mechanical behavior KW - Diffraction elastic constants (DECs) PY - 2021 AN - OPUS4-53301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hejazi, Bardia A1 - Fritsch, Tobias A1 - Benz, Christopher A1 - Radtke, Lars A1 - Sander, Manuela A1 - Bruno, Giovanni T1 - In-situ very high cycle fatigue experiments of additively manufactured Ti-6Al-4V using X-ray computed tomography N2 - X-ray computed tomography (XCT) is an invaluable method for evaluating the properties and performance of components both during service and after failure in a non-destructive manner. XCT is particularly useful for the investigation of additively manufactured (AM) components, which often have production defects that are inherent to the manufacturing process, such as lack of fusion defects. Understanding the mechanisms of fatigue crack growth throughout the life cycle of such components is crucial and so to address this need, we designed and performed experiments to investigate the fatigue life and fatigue crack growth behavior of Ti-6Al-4V components under very high cycle fatigue (VHCF) testing. The titanium samples were additively manufactured with intentional internal defects to control crack initiation location. XCT of the component was carried out to identify crack initiation sites and characterize the dynamics of crack growth. The findings from this work will benefit industries that rely on the AM of titanium alloys, aiding in the improvement of component design and manufacturing processes. T2 - Alloys for additive manufacturing 2025 (AAMS 2025) CY - Neuchâtel, Switzerland DA - 02.09.2025 KW - X-ray computed tomography KW - Deep learning KW - Titanium alloy KW - Very high-cycle fatigue PY - 2025 DO - https://doi.org/10.5281/zenodo.15261296 AN - OPUS4-64096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hirsch, Philipp Daniel T1 - Inspection with multisensor laser thermography N2 - The automated testing of complex, highly stressed components requires advanced methods capable of detecting various forms of defects with precision and reliability. In this work we present our approach by combining robotic automation with laser thermography, as a versatile and efficient solution for inspecting intricate geometries under demanding industrial conditions. Central to this approach is the integration of a fiber-coupled laser as a flexible heat source, a high-performance thermal imaging system, an industrial robot, additional visible camera systems, different IR emitters and intelligent signal processing algorithms. This allows, after an initial fully-automated mapping of the part geometry and position that the object under test is thermographically tested for surface or bulk defects. Interferences caused by unideal surface conditions can be corrected for using simultaneously obtained optical images. Finally, all test results can be mapped onto a digital representation of the object leading to a fully digital and machine-readable documentation that can be used for quality assurance. This combination therefore enables accurate defect detection and characterization, overcoming traditional limitations associated with material variability and surface inhomogeneities. The system's adaptability allows for tailored solutions that address real-world challenges, ensuring reliable and repeatable results across diverse applications. The proposed methodology emphasizes the synergy between robotics, active thermography, and advanced data analysis to achieve high levels of precision and automation. This work highlights the potential of these technologies to optimize quality assurance processes and contribute to innovation in various industrial sectors. T2 - Pan-American Conference for Nondestructive Testing (VIII PANNDT) CY - Niagara Falls, Kanada DA - 09.06.2025 KW - ZFP4.0 KW - Automatisation KW - Crack detection KW - Laser KW - Thermography KW - Robot PY - 2025 AN - OPUS4-63646 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Thermographic Methods for In-situ Monitoring of Metal-based Additive Manufacturing Processes N2 - Additive manufacturing (AM) with metals creates new, exciting opportunities for industrial applications. Especially industries with high relevance for the future like transport and energy benefit from optimized designs and novel materials. However, a reliable in-situ quality assurance for metal AM is still missing while process optimization is slow. This directly hinders the huge potential of metal AM technologies. A promising method to counteract this issue is the investigation of the emitted thermal radiation. It is optimal for monitoring and understanding the thermal history of the high-temperature AM process. The thermal history holds virtually all information about the properties and the quality of the manufactured components. The thermal information is also highly valuable for tuning and validating numerical simulations to gather further insights into the process. Despite this importance, the usage of thermal radiation in commercial AM machines is only marginal (like simple pyrometry or long-time exposure for optical tomography (OT) at a single wavelength). Based on this deficit and potential, this work gives an overview of the research in division “8.3 Thermographic Methods” at the Bundesanstalt für Materialforschung und -prüfung (BAM) in Berlin, Germany. Different wavelengths of the thermal radiation are investigated: the visible range (VIS), the short-wave infrared (SWIR), and the mid-wave infrared (MWIR) with their respective optimal field of application. Focus lies on laser powder bed fusion of metals (PBF-LB/M), but directed energy deposition with laser beam (DED-LB/M) is investigated as well. The presented research is performed not only on commercial AM machines, but also on an in-house developed PBF-LB/M research system specifically designed for sensor testing. This ensures an exciting mélange of applied research for industrial applications, and fundamental research for process understanding and validation. Therefore, a crucial contribution to industrial and scientific insights of metal AM is given. T2 - Sim-AM 2025 CY - Pavia, Italy DA - 09.09.2025 KW - Laser powder bed fusion KW - Direct energy deposition KW - Quality assurance KW - Infrared thermography PY - 2025 AN - OPUS4-65391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Breese, Philipp Peter T1 - Klein, heiß und schnell: Bestimmung von Realtemperaturen in der metallbasierten additiven Fertigung mittels hyperspektraler Thermografie N2 - Die additive Fertigung von Metallen mittels Laser Powder Bed Fusion (PBF LB/M) ermöglicht die Herstellung komplexer Geometrien und die Nutzung neuartiger Legierungen. Die dabei lokal im Prozess auftretenden Temperaturverteilungen beeinflussen maßgeblich die Bauteileigenschaften sowie die Entstehung von Defekten wie bspw. Risse und Poren. Eine quantitative Bestimmung der Realtemperaturen ist daher essenziell für Prozessvalidierung und -vergleich sowie die Qualitätssicherung und das Verständnis der zugrunde liegenden physikalischen Vorgänge. Bisherige thermografische Monitoring-Ansätze liefern jedoch meist nur qualitative Informationen. Hintergrund sind die Herausforderungen gegeben durch den Prozess: kleine Schmelzbäder (< 300 µm), hohe Temperaturen (> 2500 K) und hohe Scangeschwindigkeiten (ca. 1 m/s). Zusammen mit den dynamischen Änderungen des Emissionsgrads u.a. durch Phasenübergänge ergeben sich äußerst schwierige Bedingungen für thermografische Messungen. Um dieser Herausforderung zu begegnen, verfolgen wir einen neuartigen Ansatz zur hyperspektralen Thermografie, der eine simultane Messung der emittierten Strahlung im kurzwelligen Infrarotbereich (1 bis 1,6 µm) entlang einer Linie bei ca. 20 kHz ermöglicht. Durch die Bewegung des Schmelzbades senkrecht durch die Messlinie kann ein typisches Schmelzbad rekonstruiert werden. Die Temperatur-Emissionsgrad-Separation (TES) erlaubt dabei die Bestimmung von Realtemperaturen und Emissionsgraden basierend auf parametrisierten spektralen Emissionsgradfunktionen sowie radiometrischen Kalibrationen. Die Umsetzung erfolgt an der Forschungsmaschine der BAM „SAMMIE“, die speziell für thermografische Messungen am PBF LB/M-Prozess konzipiert wurde. Die Ergebnisse zeigen das Potenzial der hyperspektralen Thermografie zur Erfassung von Realtemperaturen im Prozess. Dies stellt einen wichtigen Schritt zur verbesserten Vergleichbarkeit und Wiederholbarkeit der Fertigung sowie zur Validierung komplexer Simulationen dar. Damit trägt der neuartige Ansatz langfristig zur Erhöhung der Sicherheit und des Verständnisses additiver Fertigungsprozesse bei. T2 - Thermo 25 CY - Garching bei München, Germany DA - 12.11.2025 KW - Laser powder bed fusion KW - Infrarot Thermografie KW - In-situ Monitoring KW - Qualitätssicherung KW - Temperaturmessung PY - 2025 AN - OPUS4-65394 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - D'Accardi, E. A1 - Ulbricht, Alexander A1 - Krankenhagen, Rainer A1 - Palumbo, D. A1 - Galietti, U. T1 - Capability of active thermography to detect and localize pores in Metal Additive Manufacturing materials N2 - Active thermography is a fast, contactless and non-destructive technique that can be used to detect internal defects in different types of material. Volumetric irregularities such as the presence of pores in materials produced by the Additive Manufacturing processes can strongly affect the thermophysical and the mechanical properties of the final component. In this work, an experimental investigation aimed at detecting different pores in a sample made of stainless AISI 316L produced by Laser Powder Bed Fusion (L-PBF) was carried out using pulsed thermography in reflection mode. The capability of the technique and the adopted setups in terms of geometrical and thermal resolution, acquisition frequency and energy Density of the heating source were assessed to discern two contiguous pores as well as to detect a single pore. Moreover, a quantitative indication about the minimum resolvable pore size among the available and analysed defects was provided. A powerful tool to assess the Limits and the opportunities of the pulsed technique in terms of detectability and localizability was provided by comparing active thermography results to Computed Tomography as well as a related Finite Element Analysis (FEA) to simulate the pulsed heating transfer with Comsol. T2 - 49th Italian Association for Stress Analysis Conferencee (AIAS 2020) CY - Online meeting DA - 02.09.2020 KW - Additive manufacturing KW - Laser powderbed fusion KW - Pores KW - Thermography KW - Micro-CT PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519231 DO - https://doi.org/10.1088/1757-899X/1038/1/012018 VL - 1038 SP - 1 EP - 17 PB - Institute of Physics CY - London AN - OPUS4-51923 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Härder, Michelle A1 - Strangfeld, Christoph T1 - Quantification of moisture content in earth block masonry under natural climatic conditions N2 - The aim of this study is to accurately predict the moisture content in earth block masonry exposed to natural climatic conditions, which is a key factor in assessing its load-bearing capacity. Nuclear magnetic resonance relaxometry and humidity sensor measurements were carried out to quantify the moisture content. In addition, a customised test setup was developed to determine the capillary water absorption of earth blocks. This approach takes into account the deceleration of water absorption due to the swelling of clay minerals and organic additives, which leads to realistic transport coefficients in the hygroscopic range. This allows the moisture content of earth block masonry to be predicted accurately. With regard to the moisture behaviour of typical exterior wall constructions in living spaces, it was found that the equilibrium moisture content in earth block masonry is always lower than 65 % relative humidity, which corresponds to the permissible limit of the recently published German design standard for load-bearing earth block masonry. KW - Earth block masonry KW - NMR relaxometry KW - Hygrothermal simulation KW - Load-bearing capacity KW - Moisture content KW - Embedded humidity sensors PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623518 DO - https://doi.org/10.1016/j.conbuildmat.2024.139513 VL - 459 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-62351 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Agasty, Amit A1 - Costard, Rene A1 - Kadoke, Daniel A1 - Kind, Thomas A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - A comprehensive experimental assessment of reinforced concrete walls under blast: In situ monitoring of loading, dynamic response and damage with NDT methods and embedded sensors N2 - A safety or security related assessment of explosions, accidental and intentional scenarios alike, often necessitate performance of resource intensive replication tests. For an efficient assessment without performing full scale blast tests, e.g., supported by numerical simulations, detailed knowledge is necessary to predict the blast loading from a given charge configuration, the resulting dynamic response of the structure under investigation as well as the resulting damage. Validation of numerical simulation requires the spatially resolved acquisition of all these parameters in real time. In this paper we present a set of measurement techniques and discuss their suitability for monitoring reinforced concrete (RC) walls under blast loading. Different blast-loading scenarios were realized by varying the charge weight and the standoff distance. The dynamic loading of the wall was characterized with pressure sensors complemented by numerical simulations using the APOLLO Blastsimulator and ConWep. High speed digital image correlation (DIC) was implemented in combination with multiple acceleration sensors to observe the dynamic deflection of the walls during the loading and to determine the residual deformation after the loading had ceased. In addition, one test specimen was instrumented with fiber optic sensor cables. These fiber optic sensors were used for distributed acoustic sensing (DAS) delivering information on dynamics of compression and tension cycles from within the structure. Additionally, the local damage pattern emerging during the series of blasts was determined via distributed fiber optic strain sensing (DSS) to enable the characterization of visual and non-visual damage to the structure. The obtained information was compared to results by an ultrasound structure-scanner. KW - Blast testing KW - Reinforced concrete KW - NDT methods KW - Fiber optic sensing KW - DIC KW - Numerical simulations KW - APOLLO Blastsimulator PY - 2025 DO - https://doi.org/10.1177/20414196251353795 SN - 2041-4196 SP - 1 EP - 31 PB - Sage Publications AN - OPUS4-63832 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayat, Mehmet Emin A1 - Kipphardt, Heinrich A1 - Tiebe, Carlo A1 - Tuma, Dirk A1 - Engelhard, Carsten T1 - Trace-Level Ammonia–Water Interactions in Hydrogen: Challenges in Gas Purity Analysis Using Optical-Feedback Cavity-Enhanced Absorption Spectroscopy (OF-CEAS) N2 - Ammonia is a critical impurity in hydrogen fuel due to its irreversible poisoning effect on proton exchange membrane fuel cells. Therefore, international standards (e.g., ISO 14687) set a stringent threshold of 100 nmol/mol. Furthermore, with the growing potential use of ammonia as a hydrogen carrier, its accurate quantification is becoming increasingly important. However, the presence of trace humidity poses analytical challenges, as ammonia may interact with water or interfaces, thereby affecting its detectability. Therefore, the goal of this work is to enable accurate trace ammonia quantification for hydrogen purity measurements through fundamental studies of the methodological challenges. Here, low-pressure sampling (ultra)long-path Optical-Feedback Cavity-Enhanced Absorption Spectroscopy (OF-CEAS) was applied with an effective optical path length of approximately 6.17 km. We studied three average amounts of ammonia: (38.2 ± 0.8) nmol/mol, (74.8 ± 0.7) nmol/mol, and (112.1 ± 1.2) nmol/mol. Furthermore, these amounts were investigated at trace-humidity levels ranging from 0.8 to 8.5 ppmV. We observed a systematic, nonlinear, and humidity-dependent positive measurement bias of up to + (1.0 ± 0.2) nmol/mol at the maximum investigated trace-humidity volume fraction of 8.5 ppmV. This bias was not caused by spectral interference but rather by water-induced accumulation of ammonia within the optical cavity. Moreover, time-resolved measurements in the presence of trace ammonia showed that water desorption follows first-order kinetics, whereas water adsorption followed mixed-order kinetics with an apparent reaction order of 1.57 ± 0.03. Distinct hydration states of surface-bound ammonia were identified, whereas under dry conditions and with increasing amounts of ammonia, enhanced surface adhesion through intermolecular clustering was observed. In addition, the presence of ammonium species within the sorption layer was indirectly confirmed by our experiments. In conclusion, we provide a deeper insight into trace-level ammonia–water interactions and establish a framework for optimizing methodologies, particularly for (ultra)long-path optical gas measurement systems. KW - Ammonia KW - Hydrogen KW - OF-CEAS KW - Humidity KW - Surface Interactions KW - Adsorption PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643627 DO - https://doi.org/10.1021/acsmeasuresciau.5c00105 SN - 2694-250X SP - 1 EP - 15 PB - American Chemical Society (ACS) AN - OPUS4-64362 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Melzer, Michael T1 - Seminar about the expression of uncertainty in measurement N2 - The evaluation of measurement uncertainty is essential for testing and calibration laboratories. This paper provides a general process description for the determination of the measurement uncertainty of quantitative data and its application to the conformity assessment with examples, and how to deal with the uncertainty of qualitative (Boolean) results, e. g. when "Alarm" or "No alarm" occours in an instrument display. T2 - GW4SHM - 1st Training Event CY - Online meeting DA - 23.11.2020 KW - Uncertainty KW - Conformity assessment KW - Boolean results PY - 2020 AN - OPUS4-52040 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana A1 - Brunner, Nanine A1 - Tiebe, Carlo A1 - Thomas, Marcus A1 - Melzer, Michael A1 - Bartholmai, Matthias A1 - Johann, Sergej A1 - Neumann, Patrick P. T1 - Digital approach of certification in Quality Infrastructure N2 - QI-Digital is a joined project aiming at digitalising Quality Infrastructure (QI) processes involving standardization, conformity assessment, accreditation, metrology, and market surveillance [1]. Federal institute of material research and testing (BAM) is working on the creation of a digital calibration certifi-cate (DCC) to achieve digital metrological traceability and conformity assessment. The utilisation of machine readable and executable DCCs in the XML format is demonstrated on an example of a tem-perature measurement at a hydrogen refueling station. The certificates will be retrieved and analysed automatically at a Process Control System or at a Digital Twin. T2 - SMSI 2023 Conference CY - Nürnberg, Germany DA - 08.05.2023 KW - Quality Infrastructure KW - Digital Certificates KW - Temperature calibration KW - Digitalisation KW - Hydrogen technology PY - 2023 DO - https://doi.org/10.5162/SMSI2023/A3.4 SP - 51 EP - 52 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-57964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia A1 - Johann, Sergej A1 - Mansurova, Maria A1 - Kohlhoff, Harald A1 - Tiebe, Carlo A1 - Bell, Jérémy A1 - Bartholmai, Matthias A1 - Rurack, Knut T1 - Semi-automatic Measurement Device for Long-Term Monitoring of Ammonia in Gas Phase N2 - In the present paper the development of a semi-automated device for long-term monitoring of gaseous ammonia is described. A sensor material was produced that changes its optical properties in the pres-ence of low concentrations of ammonia in air. The implementation into an electronic device enables precise, simple, economic and fast monitoring of low concentrations of harmful gases, like ammonia, and hence can help to improve the climate monitoring in livestock housing, barns or stables. T2 - SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Spectroscopy KW - Embedded sensor KW - Environment KW - Air quality PY - 2021 SP - 133 EP - 134 AN - OPUS4-52576 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia A1 - Johann, Sergej A1 - Mansurova, M. A1 - Kohlhoff, Harald A1 - Tiebe, Carlo A1 - Bell, Jérémy A1 - Bartholmai, Matthias A1 - Rurack, Knut T1 - Semi-automatic Measurement Device for Long-Term Monitoring of Ammonia in Gas Phase N2 - The present paper describes the development of a sensor material that changes its fluorescence in the presence of gaseous ammonia in a relevant concentration range. The implementation into a semi-automatic gas measurement device enables low-cost, precise, simple and fast monitoring of low con-centrations of harmful gases, like ammonia, and hence can help to improve the climate monitoring in livestock housing, barns or stables. T2 - SMSI 2020 CY - Meeting was canceled KW - Spectroscopy KW - Emmbedded sensor KW - Environment KW - Air quality PY - 2020 DO - https://doi.org/10.5162/SMSI2020/B5.4 SP - 133 EP - 134 AN - OPUS4-50867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Zunkel, Astrid A1 - Klein, Ulrich A1 - Schlischka, Jörg A1 - Klinger, Christian T1 - Materialuntersuchungen zur Schadensanalyse an einem explodierten Umlaufkühler N2 - Ein Durchlaufkühler ist im Betrieb explodiert. Die zerborstenen Gehäuseteile aus Kunststoff führten zu einem Austreten der Kühlflüssigkeit am Betriebsort sowie zu einem Personenschaden mit Knalltrauma. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet, aber reproduzierbar Knalleffekte auf der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass beim aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat ist nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar waren. T2 - Erfahrungsaustausch für Sachverständige in der Anlagenüberwachung der Industrie (ESA 2021) CY - Online meeting DA - 20.04.2021 KW - Umlaufkühler KW - Schadensanalyse KW - Materialuntersuchungen KW - Gutachten KW - Kupferazid PY - 2021 AN - OPUS4-52484 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Materialuntersuchungen zur Schadensanalyse an einem explodierten Umlaufkühler N2 - Ein Umlaufkühler ist im Betrieb explodiert. Splitter des zerborstenen Gehäuses aus Kunststoff wurden mit dem Kühlwasser in die Umgebung geschleudert, am Betriebsort entstand Personenschaden. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet - aber reproduzierbar - Knalleffekte bei Berührung der Außenoberfläche der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass bei dem aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat, war nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar gewesen sind. T2 - BG RCI Präventionstagung, Teil 11 - Inkompatible Systeme – Wenn Chemikalien und Werkstoffe heftig reagieren CY - Online meeting DA - 19.01.2022 KW - Explosion KW - Gutachten KW - Kupferazid KW - Materialuntersuchung KW - Schadensanalyse KW - Umlaufkühler PY - 2022 AN - OPUS4-56686 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Tiebe, Carlo A1 - Kohlhoff, Harald A1 - Bartholmai, Matthias T1 - Feasibility Study for Safe Workplaces through automation and digitalization technology with redesigned Smart Sensors and LoRaWAN Monitoring System N2 - This project addresses the application of safe and healthy workplaces in offices, chemical laboratories and other workplaces where indoor air quality plays an important role. The LoRaWAN (Long Range Wide Area Network) is used as a communication interface to make sensor data globally accessible. The objectives of the project are to create a sensor node and an online and offline system that collects the data from the sensor nodes and stores it on a local server, in a cloud, and also locally on the node to prevent communication failures. An important point in this project is the development of the sensor nodes and the placement of these in the premises, thus no development work is involved in Building the infrastructure. T2 - SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Smart sensors KW - Air quality monitoring KW - LoRaWAN KW - VOC KW - Multisensor system PY - 2021 SP - 230 EP - 231 AN - OPUS4-52649 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayat, Mehmet A1 - Kipphardt, Heinrich A1 - Tiebe, Carlo A1 - Engelhard, Carsten T1 - Effect of Trace Humidity on Trace Ammonia Quantification N2 - Hydrogen is receiving growing attention as a promising medium for energy storage and transportation. Proton exchange membrane (PEM) fuel cells are a key technology for energy conversion from hydrogen. However, high purity hydrogen is required for this technology, as described in standards such as ISO 14687:2019. A critical impurity that impairs PEM efficiency is ammonia, for which a limit value of 100 nmol/mol applies. In addition, the maximum amount of humidity is specified with 5 µmol/mol. The presence of humidity in hydrogen at levels up to 50 times higher than ammonia raises the critical question of whether ammonia can still be quantified accurately in the lower nmol/mol range without interference from water. In addition, the general question arises as to whether the critical analyte, ammonia, can still be detected at all, given the expected surface effects at such amounts of trace humidity. In this work, we describe the influence of trace humidity on the surface behavior of adsorbed ammonia on stainless steel. Samples with ammonia at approximately 100 nmol/mol in hydrogen, with trace humidity levels ranging from 3 µmol/mol to 10 µmol/mol, were carefully prepared using dynamic mixing. Humidification was conducted using an advanced saturation method. These samples were investigated under atmospheric conditions using low pressure sampling Optical Feedback Cavity Enhanced Absorption Spectroscopy (OFCEAS). From the observed time-dependent signals, kinetics were determined and analyzed, yielding insights on the strength of the adsorption behavior of the analytes. T2 - ANAKON 2025 CY - Leipzig, Germany DA - 10.03.2025 KW - OF-CEAS KW - Hydrogen KW - Ammonia KW - Water KW - Humidity KW - Kinetics KW - Adsorption PY - 2025 UR - https://veranstaltungen.gdch.de/microsite/index.cfm?l=11713&sp_id=2&selSiteID=vplanner AN - OPUS4-64046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Sensoren und Analytik für Sicherheit und Prozesskontrolle in Wasserstofftechnologien N2 - Der Beitrag beinhaltet Themen vom H2Safety@BAM-Kompetenzfeld Sensorik, Analytik und zertifizierte Referenzmaterialien (SensRef) mit Fokus auf Mess- und Prüfverfahren mit verschiedenen Sensortechnologien und Ultraschallwellen: Metrologie zur Wasserstoffspeicherung - Euramet-Vorhaben "MefHySto", Erkennung von freigesetztem Wasserstoff sowie die Bestimmung des Wasserstoff-Luftverhälntisses mit Gassensoren, zerstörungsfreie Fehlstellenerkennung mit integriertem Zustandsüberwachungssystem basierend auf geführten Ultraschallwellen zur Lebensdauerüberwachung von Composite-Behältern (Wasserstoffspeicher) sowie faseroptische Sensorik zur Schadenfrüherkennung von Wasserstoffspeichern aufgrund erkennbarer Dehnungsänderungen an Druckbehältern. T2 - DVGW Kongress H2 Sicherheit CY - Online meeting DA - 23.11.2022 KW - H2Safety@BAM KW - SensRef KW - Faseroptische Sensorik KW - Gassensorik KW - Geführte Ultraschallwellen KW - Leckdetektion KW - Metrologie zur Wasserstoffspeicherung KW - Zerstörungsfreie Prüfung KW - Structural Health Monitoring (SHM) PY - 2022 AN - OPUS4-56683 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moufid, M. A1 - Tiebe, Carlo A1 - El Bari, N. A1 - Bartholmai, Matthias A1 - Bouchikhi, B. T1 - Characterization of Unpleasant Odors in Poultry Houses Using Metal Oxide Semiconductor-Based Gas Sensor Arrays and Pattern Recognition Methods N2 - In this study, the ability of an electronic nose developed to analyze and monitor odor emissions from three poultry farms located in Meknes (Morocco) and Berlin (Germany) was evaluated. Indeed, the potentiality of the electronic nose (e-nose) to differentiate the concentration fractions of hydrogen sulfide, ammonia, and ethanol was investigated. Furthermore, the impact change of relative humidity values (from 15% to 67%) on the responses of the gas sensors was reported and revealed that the effect remained less than 0.6%. Furthermore, the relevant results confirmed that the developed e-nose system was able to perfectly classify and monitor the odorous air of poultry farms. T2 - 1st International Electronic Conference on Chemical Sensors and Analytical Chemistry CY - Online meeting DA - 01.07.2021 KW - Pattern recognition methods KW - Gas sensors KW - Electronic nose KW - poultry odorous air monitoring PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544005 UR - https://csac2021.sciforum.net/ DO - https://doi.org/10.3390/CSAC2021-10481 VL - 5 IS - 52 SP - 1 EP - 7 PB - MDPI AN - OPUS4-54400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Ballach, F. A1 - Bartscher, M. A1 - Bellon, Carsten A1 - Borges de Oliveira, F. A1 - Braun, M. A1 - Dennerlein, F. A1 - Flessner, M. A1 - Fuchs, P. A1 - Günnewig, O. A1 - Hausotte, T. A1 - Hess, J. A1 - Kasperl, S. A1 - Kirschbaum, K. A1 - Li, K. A1 - Maass, N. A1 - Mayer, T. A1 - Orth, Anthony A1 - Reuter, T. A1 - Suppes, A. A1 - von Schmid, M. A1 - Weiß, D. T1 - Realistische Simulation realer Röntgencomputertomografie-Systeme mit basisqualifizierter Simulationssoftware – CTSimU2 BT - Abschlussbericht N2 - Das Förderprojekt CTSimU2 baute auf den Ergebnissen des Projektes CTSimU auf. Dieses Vorprojekt erarbeitete ein (Basis-)Qualifizierungsframework für Simulationssoftwares zur Anwendung bei der Röntgen-CT für dimensionelle Messungen. Dabei stand die ausreichende physikalische Korrektheit der Durchstrahlungssimulation im Vordergrund. Für die realitätsnahe Simulation einer CT-Anlage in einer Simulationssoftware (Digitales Modell) ist jedoch nicht nur die Korrektheit der Simulationssoftware selbst, sondern auch die Güte der Parametrisierung des realen CT-Systems in der Simulationssoftware entscheidend – dies stellte den Ausgangspunkt dar. Die Parametrisierung eines CT-Systems in einer Simulationssoftware lässt sich in vier Schritte unterteilen: nach der Datenaufnahme am realen CT-System folgt die Auswertung der aufgenommenen Daten für die Generierung allgemeiner Parameterangaben. Als letztes folgte die Übertragung der Parameter in die spezifischen Simulationssoftwares und die Validierung der resultierenden Simulationsparameter. Die Methodik der Datenaufnahme am CT und die Auswertung der Daten wurde in einem Werkzeugkasten allgemein beschrieben. Der dritte Schritt, die Umsetzung der Parameter, war softwarespezifisch und wurde beispielhaft mit den vorhandenen Simulationssoftwares durchgeführt. Die Validierung der Parameter war standardisierbar und konnte durch den entwickelten Test geleistet werden, auf dessen Basis die ausreichend korrekte Simulation einer realen Anlage beurteilt werden konnte. Endresultat des Projektes war ein Richtlinienentwurf (z. B. VDI/VDE 2630) zu diesem Test, der einen informativen Annex zum Stand der Technik bezüglich der Möglichkeiten zur Parameterbestimmung enthält. Mit einer Simulationssoftware, die die Basisqualifizierung aus CTSimU bestanden hat und einen Parameterdatensatz für ein reales CT-System enthält, der den Test aus CTSimU2 bestanden hat, können realistische Simulationen dieses CT-Systems möglich sein. KW - Computertomografie KW - Simulation KW - Dimensionelles Messen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641719 DO - https://doi.org/10.34657/21602 N1 - Dieses Projekt wurde durch die Förderrichtlinie WIPANO gefördert und durch das Bundesministerium für Wirtschaft und Klimaschutz (2022 -2025) finanziert. Der Projektträger Jülich verwaltet die Projekte der Förderrichtlinie WIPANO. SP - 1 EP - 22 PB - TIB Technische Informationsbibliothek CY - Hannover AN - OPUS4-64171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Soni, Akshar T1 - Simulation of functional ageing towards failure prediction of dental restorations - Investigating the Crown-Cement-Tooth Complex (CCTC) N2 - Dental crown restorations are the most common type of indirect restoration in Germany, with over 5 million crowns placed annually. Clinical complications such as debonding and crown fractures cannot yet be adequately correlated with cement ageing processes. The SimuCrown project systematically investigates the ageing mechanisms of the crown–cement–tooth complex (CCTC) while also validating the in vitro methodology itself. This interdisciplinary cooperation combines experimental ageing simulation (Charité), computer-aided finite element method based simulation (TU Berlin), and high-resolution structural analysis using synchrotron-based X-ray refraction radiography (SXRR) on BAMline at BESSY II (BAM). T2 - 17th BESSY@HZB User Meeting CY - Berlin, Germany DA - 03.12.2025 KW - X-ray refraction KW - Synchrotron radiation KW - Dental Materials KW - Crown-cement-tooth complex (CCTC) KW - Crack evolution PY - 2025 AN - OPUS4-65166 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ferrari, Bruno T1 - Microstructural evolution of PBF-LB/M Inconel 718 during solution-aging heat treatments - an in-situ x-ray diffraction study N2 - Inconel 718 (IN718) is a traditional age-hardenable nickel-based alloy that has been increasingly processed by additive manufacturing (AM) in recent years. In the as-solidified condition, IN718 exhibits chemical segregation and the undesired Laves phase, requiring a solution annealing (SA) prior to aging. The material produced by AM does not respond to the established thermal routines in the same way as conventionally produced IN718, and there is still no consensus on which routine yields optimal results. This work aims to provide a fundamental understanding of the heat treatment (HT) response by continuously monitoring the microstructural evolution during SA via time-resolved synchrotron x-ray diffraction, complemented by ex-situ scanning electron microscopy (SEM). The samples were produced by laser powder bed fusion to a geometry of 10x20x90 mm³, from which Ø1x5 mm³ cylindric specimens were extracted. Two different scanning strategies – incremental 67° rotations, Rot, and alternating 0°/67° tracks, Alt – were used, leading to two different as-built conditions. 1-hour SAs were carried out in the beamline ID22 of the ESRF at 50 KeV. Two SA temperatures, SA1 = 1020 °C, and SA2 = 1080 °C were tested for each scanning strategy. Data were processed using the software PDIndexer. In the as-built state, all samples showed typical subgrain columnar cell structures with predominant Nb/Mo segregation and Laves phase at the cell walls, as seen by SEM. The Alt scan induced higher intensity on the Laves peaks than the Rot scan, suggesting a greater content of Laves. Chemical homogenization in the SA was largely achieved during the heating ramp (Fig. 1). SA2 eliminated the Laves peaks just before reaching 1080 °C, and mitigated differences between Rot and Alt samples. On the other hand, SA1 induced the precipitation of the generally detrimental δ phase, also observed by SEM. Furthermore, the Rot scan showed higher δ peak intensities than the Alt scan, indicating a higher content of δ in the latter. No signs of recrystallization were observed in any of the investigated SAs. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Additive Manufacturing KW - X-Ray Diffraction KW - Inconel 718 KW - Heat Treatments KW - Microstructure PY - 2023 AN - OPUS4-58392 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Liao, Chun-Man A1 - Bernauer, F. A1 - Niederleithinger, Ernst A1 - Igel, H. A1 - Hadziioannou, C. T1 - Assessment of prestress loss in a large-scale concrete bridge model under outdoor condition N2 - Environmental conditions affect the accuracy of field measurements used to monitor civil structures. Previous studies have shown that measured dynamic responses often lack the sensitivity needed for effective localized damage detection. To address this issue, our study focuses on distinguishing environmental effects from damage related effects in measured data to enhance vibration-based damage identification methods. Experimentally, the problem of prestress loss in a prestressed concrete bridge model was examined. By adjusting the pre-stressing force in a large-scale concrete bridge model, cracking phenomena were observed. To demonstrate field monitoring of a large-scale prestressed structure, noise recording was performed and the measurement data was analyzed with operational modal analysis. Additionally, ultrasonic testing, known for its high sensitivity in damage localization, was used to cross-check the structural damage. Seismic and coda wave interferometry were also employed to estimate wave velocities, providing insights into the level of prestress loss and temperature sensitivity. Ultimately, these measurable wave properties help to overcome the uncertainties associated with traditional vibration-based damage detection methods. T2 - EVACES 2025 CY - Porto, Portugal DA - 02.07.2025 KW - Prestress Loss KW - NDT KW - Ambient Vibration KW - Ultrasonic Testing KW - Coda Wave Interferometry KW - Seismic Interferometry PY - 2025 SN - 978-3-031-96105-2 DO - https://doi.org/10.1007/978-3-031-96106-9_20 VL - 675 SP - 181 EP - 189 PB - Springer Nature CY - Cham AN - OPUS4-64212 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - The international research community is currently devoting extensive resources to the development of digital material data spaces and the associated digital twins and product passports of materials and components. A common weak link in these projects to date has been the connection between physical components / samples and their digital data and documents. This is where the concept of the unique identification comes in. Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface or the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work provides a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of a batch of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. We show that this method allows to authenticate individual parts from the build job based on its microstructural fingerprint. This is our contribution to enhancing the security and product protection of additively manufactured components. T2 - FEMS EUROMAT CY - Granada, Spain DA - 15.09.2025 KW - Authentication KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waske, Anja T1 - A unique authenticator for additively manufactured parts derived from their microstructure N2 - Components produced using additive manufacturing can be marked for unique identification and secure authentication [1,2]. Serial numbers and machine-readable codes can be used to identify the component, and link digital product-related data (i.e., a digital product passport) to the actual components. The most prevailing solution consists of local process manipulation, such as printing a quick response (QR) code [3] or a set of blind holes on the surface of the internal cavity of hollow components. However, local manipulation of components may alter the properties, and external tagging features can be altered or even removed by post-processing treatments. This work therefore aims to provide a new methodology for identification, authentication, and traceability of additively manufactured (AM) components using microstructural features that are unique to each part. X-ray computed tomography (XCT) was employed to image the microstructural features of AlSi10Mg parts. Based on size and geometry, the most prominent features were selected to create a unique digital authenticator. We implemented a framework in Python using open-access modules that can successfully create a digital object authenticator using the segmented microstructure information from XCT. The authenticator is stored as a QR code, along with the 3D information of the selected features. T2 - MRS Spring Meeting Seattle CY - Seattle, WA, USA DA - 07.04.2025 KW - Additive Manufacturing KW - Fingerprint KW - Non-destructive testing PY - 2025 AN - OPUS4-65199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Schönsee, Eric A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Hüsken, Götz T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556367 SP - 1 EP - 12 AN - OPUS4-55636 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Introduction of a monitoring system for Bingham fluids in additive manufacturing with concrete N2 - Freeform additive manufacturing of concrete structures is a rising technology in civil engineering with several fascinating advantages. Nonetheless, to ensure reliability and structural integrity, standards and quality control are required in the future to bring this technology into the market. As the concrete is manufactured continuously, continuous quality control of the printing process is also required, i.e. comprehensive process monitoring. At BAM, a test rig will be installed, enabling the printing of concrete structures with a maximum size of 2 m x 1 m x 1 m (l x w x h). Here, process monitoring is the focus of the test rig. In this study, we show the results of the first pump tests, including the measurement of several parameters such as temperature and pressure along the supply system, i.e. from the concrete pump to the printer head. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Additive manufacturing of concrete KW - Process monitoring KW - Non-destructive testing KW - Bingham fluid PY - 2022 AN - OPUS4-55637 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hüsken, Götz A1 - Strangfeld, Christoph A1 - Robens-Radermacher, Annika A1 - von Werder, Julia A1 - Weigel, Sandra A1 - Mezhov, Alexander T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 3: Innovative Technologien N2 - Innovationen sind der Treiber des technologischen Fortschritts. Durch die Anwendung innovativer Technologien, Produktionsverfahren und neuer Materialien können Effizienzsteigerungen erzielt werden, die sowohl zu einer Kosten- als auch Materialreduzierung führen können. Gerade vor dem Hintergrund einer nachhaltigen Entwicklung sind Innovationen der Schlüssel zu einem verantwortungsvollen Umgang mit Ressourcen und Rohstoffen. Im Rahmen des 63. DAfStb-Forschungskolloquiums (Tagungsband: DOI 10.26272/opus4-61338) an der BAM wurden innovative Ansätze im Bereich effizienter Fertigungstechnologien und neuer Materialien vorgestellt, die nachfolgend kurz zusammengefasst werden. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Additive Fertigung KW - Biorezeptive Oberflächen KW - Biopolymere PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 134 EP - 135 PB - concrete content UG CY - Schermbeck AN - OPUS4-63069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Wernicke, Pascal A1 - Hufschläger, Daniel T1 - Pulse compression for air-coupled ferroelectret and thermoacoustic transducers N2 - The main advantage of air-coupled ultrasonic testing is the absence of a liquid couplant, which can damage some materials. However, most air-coupled testing scenarios have the challenge of low signals and a signal-to-noise ratio (SNR) several orders of magnitude lower than with couplant-assisted tech-niques. Since this challenge of small SNR also exists in radar technology, the pulse compression used there was adapted and applied to the physical conditions of air-coupled ultrasonic testing. This paper presents ultrasonic transmission measurements on a carbon-fibre-reinforced polymer plate using two experimental setups: 1) a thermoacoustic transmitter and an optical microphone and 2) a pair of ferroe-lectret transducers as transmitter and receiver. Thermoacoustic transmitters convert electrical energy to heat, which causes the air to expand thus producing acoustic waves. The optical microphone is based on a Fabry-Perot interferometer. Ferroelectrets are charged cellular polymers, having piezoelectric proper-ties and excellent acoustic matching to air. Both thermoacoustic transmitters and ferroelectrets are non-linear regarding the relationship between the excited sound pressure and the excitation voltage. Due to these physical boundary conditions, unipolar coding was used to modulate the excitation signals. Vari-ous codes were tested, and parameters of the excitation pulses were varied to find the optimal combina-tion for each experimental setup. The application of pulse compression to the combination of thermo-acoustic transmitter and optical microphone increased the signal-to-noise ratio by up to 16 dB and for the ferroelectret transducers by up to 23 dB. T2 - 30th International Congress on Sound and Vibration CY - Amsterdam, The Netherlands DA - 08.07.2024 KW - Pulse compression KW - Air-coupled ultrasonic transducers KW - Ferroelectret KW - Thermoacoustics PY - 2024 SN - 978-90-90-39058-1 SP - 1 EP - 7 AN - OPUS4-60725 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - Zustandserfassung von Spannbetonschwellen mittels akustischer Methoden N2 - Unterseitige oder innenliegende Risse bzw. Gefügeschäden in Spannbetonschwellen können durch Sichtprüfung häufig nicht festgestellt werden. Mit zerstörungsfreien Prüfverfahren werden diese Schäden und deren räumliche Ausdehnung visualisiert und einer quantitativen Analyse unterzogen. Das Ultraschallverfahren kann zusätzlich die Tiefenlage von Rissen innerhalb der Schwellen feststellen. Auch das Impakt-Echo-Verfahren zeigt im Signalbild eine klare Abhängigkeit vom Schwellenzustand. Durch eine neuartige luftgekoppelte Signalanregung, die keinen mechanischen Kontakt zur Oberfläche benötigt, kann dieses Verfahren auf Prüfzügen bei hohen Fahrgeschwindigkeiten eingesetzt werden. KW - Spannbetonschwellen KW - Ultraschall KW - Impakt-Echo KW - Zustandsbewertung PY - 2026 IS - 01 SP - 45 EP - 49 PB - DVV Media Group GmbH | Eurailpress CY - Hamburg AN - OPUS4-65307 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Schukar, Marcus A1 - Breithaupt, Mathias A1 - Kriegsmann, Andreas T1 - Distributed Fibre Optic Monitoring of Hydrogen Storage Composite Pressure Vessels for Automotive Use N2 - We present our research work on the condition monitoring of hydrogen storage composite pressure vessels using distributed fibre optic sensors. The sensing fibres are integrated into the composite structure by wrapping them over the polymer liner in the helical and circumferential direction during the manufacturing process of the carbon fibre reinforced polymer. The following use of optical backscatter reflectometry allows for continuous condition monitoring and precise detection and localization of structural damages during the entire service life. To account for the time-dependent strength degradation of the composite pressure vessels, both slow burst and ambient hydraulic cycling tests, respectively, were conducted on five 70 MPa pressure vessels with integrated fibre optic sensors. The results achieved via distributed fibre optic strain sensing demonstrate a near linear strain response to pressure suitable for sensitive condition monitoring and confirm the required robustness of the selected sensor solution. T2 - DGZfP-Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - Distributed fibre optic sensor (DFOS) KW - Composite pressure vessel KW - Optical backscatter reflectometry KW - Slow burst test KW - Ambient hydraulic cycling test PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653067 DO - https://doi.org/10.58286/32344 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-65306 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Embedded Sensors for Quality Control and Structural Integrity Monitoring of Large-scale 3DCP Structures N2 - In extrusion-based 3D concrete printing (3DCP), addressing challenges related to safety, reliability, and quality control is crucial for widespread adoption. Yet current limitations in monitoring material properties during and after printing hinder the development of effective 3DCP guidelines. Therefore, the development of an inline sensing system capable of real-time monitoring and adjustment of process parameters is necessary to overcome these challenges. Building upon an existing inline sensing system developed by BAM, which currently monitors material properties during printing and the geometry of the print post-extrusion, this study extends its capabilities to post-extrusion monitoring using embedded piezoelectric (PZT) sensors. These PZT sensors provide localized measurements of material changes through electrical impedance (EI) measurements without disrupting the printing process. By embedding these sensors in 3D printed structures, continuous monitoring is achieved from layer deposition through 1-day of hydration. To achieve this, initially, PZT sensors were developed with multiple layers of protective coatings. Two different 3D printed mixtures, each with different hydration behaviors, were utilized, and PZT sensors were strategically placed between printed layers to maintain their integrity. EI measurements were collected continuously from printing through 1 day of hydration. Analysis of amplitude and frequency changes in the EI response spectrum provided insights into material behavior post-printing. The study highlights how continuous monitoring of frequency and conductance can track structural builtup and property development of the material. Rapid changes in conductance measurements, immediately post-printing indicate swift structural built-up, while key hydration phases are reflected in frequency measurements. T2 - 34th Annual Conference and Exhibition on Non Destructive Evaluation & Enabling Technologies CY - Chennai, India DA - 12.12.2024 KW - Embedded Sensors KW - 3D Concrete Printing KW - Quality Control KW - Inline Sensing KW - Structural Integrity PY - 2025 SP - 1 EP - 8 PB - Springer Nature CY - Heidelberg AN - OPUS4-65305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Lugovtsova, Yevgeniya T1 - Damage detection in multi-layered plates using ultrasonic guided waves N2 - This thesis investigates ultrasonic guided waves (GW) in multi-layered plates with the focus on higher order modes. The aim is to develop techniques for hybrid structures such as of adhesive bonds and composite pressure vessels (COPV) which are widely used in automotive and aerospace industries and are still challenging to inspect non-destructively. To be able to analyse GW, numerical methods and precise material properties are required. For this purpose, an efficient semi-analytical approach, the Scaled Boundary Finite Element Method, is used. The material properties are inferred by a GW-based optimisation procedure and a sensitivity study is performed to demonstrate the influence of properties on GW. Then, an interesting feature, called mode repulsion, is investigated with respect to weak and strong adhesive bonds. The results show that the coupling between two layers influences the distance between coupled modes in a mode repulsion region, thus allowing for the characterisation of adhesive bonds. At next, wave-damage interaction is studied in the hybrid structure as of the COPV. Results show that the wave energy can be concentrated in a certain layer enabling damage localisation within different layers. Further investigations are carried out on the hybrid plate with an impact-induced damage. Two well-known wavenumber mapping techniques, which allow to quantify the damage in three dimensions, are implemented and their comparison is done for the first time. KW - Lamb waves KW - Composites KW - Structural Health Monitoring KW - Inverse procedure KW - Scaled Boundary Finite Element Method PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:bsz:291--ds-382863 DO - https://doi.org/10.22028/D291-38286 SP - 1 EP - 131 PB - SciDok - Der Wissenschaftsserver der Universität des Saarlandes CY - Saarbrücken, Germany AN - OPUS4-57058 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Wiehle, Philipp T1 - Closure of "Quantification of moisture content in earth block masonry under natural climatic conditions" N2 - In January 2025, the research paper “Quantification of moisture content in earth block masonry under natural climatic conditions” was published in Construction and Building Materials. The central theme was the moisture monitoring of a masonry wall made of unstabilised earth blocks over a period of around 18 months. The experimental results were compared to WUFI simulations, and the moisture transport in layered wall constructions was eventually studied in WUFI. Prof. Janssen discussed this publication in Construction and Building Materials. He raised concerns about the experiments and modelling of moisture transport. In this closure, the capillary adsorption coefficient was recalculated, and deviations from the initial value were quantified. Sensitivity analyses were conducted in WUFI to evaluate the influence of different water vapour resistances and water adsorption coefficients. The resulting moisture transport was then compared to material moisture profiles measured using 1H NMR relaxometry. Finally, the water adsorption behaviour of different earth materials is discussed in respect to material moisture and corresponding relative humidity. KW - Earth masonry KW - Moisture transport KW - Capillary water absorption KW - Embedded humidity sensors KW - NMR KW - WUFI KW - Material moisture KW - Water vapour diffusion resistance KW - Sustainable building materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637569 DO - https://doi.org/10.1016/j.conbuildmat.2025.142552 SN - 0950-0618 VL - 491 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-63756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kehr, Torsten T1 - Project QI-Digital - Quo vadis Use Case H2 Refueling Station? N2 - As a part of the QI-Digital cooperation project, BAM is setting up a hydrogen refuelling station research platform at the Test site for Technical Safety in Horstwalde. Based on this platform, BAM intends to develop, to test and to optimize new measurement techniques as well as data acquisition and processing methods for hydrogen refuelling stations and their periphery in close cooperation with partners from the quality infrastructure and industry. The presentation will introduce the hydrogen refuelling station use case and provide insights into the issues and research goals of the associated subprojects. T2 - H2-Colloquium of the Competence Centre „H2SAFETY@BAM” CY - Online meeting DA - 16.02.2022 KW - Hydrogen KW - Safety KW - QI-Digital PY - 2022 AN - OPUS4-54361 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Error prevention, damage prevention, and safety management in hydrogen technologies N2 - This tutorial presents requirements and properties of sensor systems and shows application examples of these technologies for safety and process control for hydrogen technologies. Sensor systems are widely used in hydrogen technologies. The focus is on gas sensors as well as sensors for pressure, temperature, and gas flow. These systems are applied, among other things, for monitoring and control of operating conditions, indication of hazardous conditions and triggering of alarms. To integrate the error avoidance and loss prevention strategy into hydrogen technologies. This includes the implementation of preventive measures as elements of safety management to identify and eliminate potential sources of error. In addition, training should be specifically focused on avoiding errors and the safe use of hydrogen technologies. A well-thought-out strategy for error prevention makes a significant contribution to preventing accidents and increasing overall safety when using hydrogen. T2 - Sensor and Measurement Science International (SMSI) CY - Nuremberg, Germany DA - 06.05.2025 KW - Hydrogen KW - Safety Management KW - Gas Sensors KW - Performance Testing PY - 2025 AN - OPUS4-63280 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Tiebe, Carlo A1 - Bayat, Mehmet E. A1 - Bartholmai, Matthias T1 - Unsicherheit bei der Probenahme von Sprengstoffspuren und Detektion durch Ionenmobilitätsspektrometrie N2 - IMS trägt zur Luftfrachtsicherheit bei Geltende Luftsicherheitsgesetze verpflichten Luftsicherheitsbehörden, Flughafenbetreiber und Fluggesellschaften umfassende Sicherheitsmaßnahmen auf den Flughäfen zu ergreifen, um die Gefahr möglicher terroristischer Bedrohungen zu erkennen und zu verhindern. Wenn ein verdächtiges Objekt durch Röntgenstrahlen identifiziert wurde, kann die IMS als schnelles Analyseverfahren vor Ort orthogonal zur Radiologie eingesetzt werden, um chemische Informationen über Gefahrstoffe wie Sprengstoffe oder Drogen vor dem Abflug zu erhalten. Vor der Detektion von Sprengstoffen beginnt die Untersuchung eines verdächtigen Objekts mit der Probenahme mittels Wischprobensammlern. Eine Luftsicherheitskontrollkraft wischt dabei Oberflächen des Objekts mit einem Probensammler ab, um Partikel von Gefahrstoffen zu sammeln. Der beladene Probensammler wird anschließend in einen Probeneinlass eingeführt. Nach thermischer Desorption der gesammelten Stoffe erhält der Bediener (z. B. Luftsicherheitskontrollkraft) ein boolesches Ergebnis - "Alarm" oder "Kein Alarm". Verfahren und Ergebnisse In dieser Studie wurden drei Verfahren mit vier ECAC-zertifizierten ETD-Geräten zur Entwicklung eines Unsicherheitskonzeptes bezüglich der Probenahme (PN) angewandt: I) direkte Probenaufnahme durch lösemittelbasierten Auftrag einer bekannten Sprengstoffmenge auf einem Probensammler, II) Auftragung einer bekannten Menge eines gelösten Sprengstoffs auf einem 10 cm × 10 cm Substrat (Aluminium, Papier, Eisen und Polyvinylchlorid) und manuelle PN nach Lösemittelverdampfung, III) lösemittelbasierter Sprengstoffauftrag auf eine PTFE- oder PTFE-beschichtete Glasfaseroberfläche, nach Lösemittelverdunstung trockene Übertragung auf das zu beprobende Substrat zur PN. Nach dem binären Regressionsverfahren wurde die funktionale Abhängigkeit der Detektionswahrscheinlichkeit von einer bekannten Sprengstoffmasse mit einer Logit-Funktion beschrieben: POD=1/(1+e^(-A·(m-B))). Dabei ist POD die Wahrscheinlichkeit der Detektion für eine bekannte Sprengstoff-Masse, die Parameter A (logistische Wachstumsrate der Kurve) und B (m-Wert des Mittelpunktes des Sigmoids) sind geschätzte Parameter nach der Methode der kleinsten Quadrate, und m ist die Sprengstoffmasse. Das entwickelte Messunsicherheitsmodell kombiniert quantitative Ergebnisse aus Wägen, Lösen und Pipettieren sowie qualitative Ergebnisse - "Alarm" oder "Kein Alarm" und die Unsicherheit der PN. Identifizierte Unsicherheitsursachen sind die Durchführung der Wischprobenahme, Staub, Lösemitteleffekte und die Unsicherheit bei der Herstellung von Testlösungen. T2 - 8. IMS-Anwendertreffen CY - Potsdam, Germany DA - Veranstaltung wurde abgesagt - Meeting was cancelled KW - IMS KW - Ionenmobilitätsspektrometrie KW - Wischprobenahme KW - binäres Regressionsverfahren KW - ETD KW - Sprengstoffspurendetektion PY - 2020 VL - 2020 SP - 9 EP - 9 PB - Universität Potsdam CY - Potsdam AN - OPUS4-51136 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana T1 - Enhanced safety by optimisingHydrogen Sensor Network N2 - Future Hydrogen Refuelling Stations (HRS) will be equipped with their own photovoltaic power system and electrolyser, placed in a container, for an independent local generation of green hydrogen. Focusing on public safety, there is a need for understanding the dynamics of hydrogen concentration in such an electrolyser unit. Specifically, it involves studying the behaviour of hydrogen concentration over time as it increases during release or hydrogen leak and decreases because of losses, i.e. the leak from the container to the surroundings. T2 - 17. Dresdner Sensor Symposium CY - Dresden, Germany DA - 25.11.2024 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2024 UR - https://www.ama-science.org/proceedings/details/5814 DO - https://doi.org/10.5162/17dss2024/P37 AN - OPUS4-62257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baensch, Franziska A1 - Hofmann, Detlef A1 - Johann, Sergej A1 - Tiebe, Carlo A1 - Basedau, Frank A1 - Sturm, Patrick A1 - Lay, Vera A1 - Niederleithinger, Ernst T1 - Multi-sensor conception for safe sealing structures in underground repositories N2 - The project "SealWasteSafe" of the Bundesanstalt für Materialforschung und -prüfung (BAM, Berlin) deals with sealing structures applied for underground disposal of nuclear waste from two perspectives: (1) material improvement for application in sealing constructions and (2) feasibility study regarding multi-sensor approaches to ensure quality assurance and long-term monitoring. One specimen of 150 l made of alkali-activated material, which was found innovative and suitable for sealing constructions based on preliminary laboratory studies, and, for comparison purpose, another one made of salt concrete, are manufactured with an integrated multi-sensory setup for quality assurance and long-term-monitoring. The specimens were left in their cast form and additionally thermally insulated to simulate the situation in the repository. The multi-sensory concept comprises RFID technology embedded in the specimens suppling material temperature and moisture measurements, integrated fibre optic sensing allowing strain measurement and acoustic emission testing for monitoring possible crack formation. Overall, the suitability and the functionality of the sensors embedded into and attached to strongly alkaline (pH > 13 for the AAM) and salt corrosive (NaCl) environment was proven for the first 672 h. First temperature measurement based on RFID succeeded after 626 h for the alkali-activated material and after 192 h for the conventional salt concrete. Strain measurement based on distributed fibre optic sensing turned out the alkali-activated material with > 1 mm m-1 undergoing approximately twice the compression strain as the salt concrete with strains < 0.5 mm m-1. In contrast, the acoustic emission first and single hits representing crack formation in numbers, was found for alkali-activated material half of that detected at the salt concrete. T2 - SMIRT 26 CY - Berlin/Potsdam, Germany DA - 10.07.2022 KW - SealWasteSafe KW - Monitoring KW - Acoustic emission KW - Fibre optic sensing KW - RFID technology KW - alkali-activated material PY - 2022 SP - 1 EP - 10 AN - OPUS4-55371 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Davenport, John A1 - Lorek, Andreas A1 - Garland, Stephen A1 - Schwanke, Volker A1 - Wernecke, Roland T1 - Gasfeuchtemessung in der Normung N2 - Schwefelhexafluorid (SF6) ist ein 22.800-mal stärkeres Treibhausgas als CO2, wird aber aufgrund seiner isolierenden Eigenschaften in Mittel- und Hochspannungssystemen wie Schaltanlagen eingesetzt. Voraussetzung für die Durchschlagfestigkeit ist ein geringer Wasserdampfgehalt. Viele aktuelle Feuchtigkeitssensoren zeigen jedoch eine Querempfindlichkeit gegenüber CO2. Diese Richtlinienarbeit zielt darauf ab, den aktuellen Stand der Technik zu erweitern und neue Erkenntnisse zu gewinnen. Abschließend erfolgt eine Erweiterung der Richtlinie zur Gasfeuchte-Messung VDI/VDE 3514. T2 - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nuremberg, Germany DA - 11.06.2024 KW - Gassensorik KW - Industrienormen KW - SF6 PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604597 DO - https://doi.org/10.5162/sensoren2024/P32 SP - 547 EP - 549 PB - GMA/ITG – Fachtagung Sensoren und Messsysteme 2024 CY - Nürnberg AN - OPUS4-60459 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan A1 - Tiebe, Carlo A1 - Herglotz, Christian T1 - Early Response Prediction for H2 Sensors N2 - Green hydrogen (H2) is essential for the global transition to clean energy; it will significantly reduce emissions from heavy industry and the long-distance transport system. H2 can be used as fuel in fuel cells, storing surplus renewable energy, and as a feedstock in industrial processes. However, H2 faces significant safety challenges during storage and transportation. Accidents due to H2 leakage and explosions raise serious concerns due to its high flammability, rapid diffusion in air, and extremely low ignition energy. To mitigate risks associated with H2 leakages, reliable and automated H2 safety systems are essential for emergency repairs or shutdown. An early response from H2 sensors is crucial for early warning in accidents. The earlier response time of H2 sensors is often constrained by their sensor principle, which is heavily influenced by the sensor material’s properties. This study explores methods for earlier sensor response through predictive algorithms. Specifically, we investigate transient response predictions using a First-Order (FO) model and propose improvements through the First-Order with early response and the First-Order with adapted early response model. Both models can predict the stable value of the H2 sensor response from a small time window, which is 70.89% and 83.72% earlier, respectively, than the time required for the sensor hardware to reach it physically. The model’s performance is evaluated by calculating the fitting error with a 2 % threshold. Our current research lays the groundwork for future advancements in real-time sensor response predictions for hydrogen leakage. T2 - IARIA Congress 2025 : The 2025 IARIA Annual Congress on Frontiers in Science, Technology, Services, and Applications CY - Venice, Italy DA - 06.07.2025 KW - H2 Safety KW - H2 leakage detection KW - First-Order (FO) model KW - H2 Sensor data analysis KW - H2 sensor response predictions PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640676 UR - https://www.thinkmind.org/articles/iaria_congress_2025_1_250_50159.pdf SN - 978-1-68558-284-5 SP - 1 EP - 8 PB - IARIA Press CY - Wilmington AN - OPUS4-64067 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Holtappels, Kai T1 - Overview of hydrogen safety & remaining challenges in a green economy and energy transition N2 - In this talk, general aspects of the safety and acceptance of hydrogen technologies were presented. How can trust in new technologies be built when past accidents led to myths and fairy tales? The presentation does away with general prejudices and shows that handling hydrogen is neither more unsafe nor safer than handling other fuel gases. The basis for the safe handling of hydrogen is always a risk analysis. T2 - 6th SAF€RA Symposium - Safety in the new economy and energy transition CY - Rome, Italy DA - 19.05.2022 KW - Sicherer Umgang KW - Sicherheit KW - Wasserstoff Hydrogen KW - Safety PY - 2022 AN - OPUS4-54925 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan A1 - Tiebe, Carlo A1 - Herglotz, Christian T1 - Analysis of Methods for Predicting H2 Sensor Responses N2 - Hydrogen (H2) is crucial for replacing fossil fuels and achieving net-zero emissions, but its flammability and explosiveness pose safety challenges. Rapid H2 leak detection is essential for triggering emergency accidents. However, H2 sensor response is constrained by material properties and gas flow dynamics, causing response and detection delays. Our current study explores various available algorithms for H2 sensor response prediction from early responses with a small time window, accelerating leakage detection. Our findings identify the most efficient algorithms for real-time implementation, enhancing H2 safety systems. T2 - SMSI 2025 2025-05-06 - 2025-05-08 Nürnberg CY - Nuremberg, Germany DA - 06.05.2025 KW - H2 safety KW - Early H2 leakage detection KW - Prediction algorithms KW - Stable H2 value prediction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640617 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.3 SP - 169 EP - 170 PB - AMA Verband für Sensorik und Messtechnik e.V. CY - Berlin AN - OPUS4-64061 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Bayat, Mehmet E. A1 - Bartholmai, Matthias T1 - Identifizierung und Bewertung von Einflussgrößen bei der Sprengstoffspuren-detektion durch Ionenmobilitätsspektrometrie N2 - IMS trägt zur Luftfrachtsicherheit bei Luftsicherheitsgesetze verpflichten Luftsicherheitsbehörden, Flughafenbetreiber und Fluggesellschaften umfassende Sicherheitsmaßnahmen auf den Flughäfen zu ergreifen, um Gefahren z. B. durch potenziell gefährliche Frachtgüter zu erkennen. Von der Europäische Zivilluftfahrt-Konferenz (ECAC) zertifizierte IMS-Geräte werden vor Ort an den Kontrollpunkten orthogonal zur Radiologie eingesetzt, um chemische Informationen von verdächtiger Fracht über Gefahrstoffe wie Sprengstoffe oder Drogen vor dem Verladen zu erhalten. Vor der Detektion von Sprengstoffen beginnt die Untersuchung eines verdächtigen Objekts mit der Probenahme mittels Wischprobensammlern. Eine Luftsicherheitskontrollkraft wischt dabei Oberflächen des Objekts mit einem Probensammler ab, um Partikel von Gefahrstoffen zu sammeln. Der beladene Probensammler wird anschließend in einen Probeneinlass eingeführt. Nach thermischer Desorption der gesammelten Stoffe erhält der Bediener (z. B. Luftsicherheitskontrollkraft) ein boolesches Ergebnis - "Alarm" oder "Kein Alarm". Verfahren und Ergebnisse In dieser Studie wurden drei Verfahren mit vier ECAC-zertifizierten ETD-Geräten zur Identifizierung und Beurteilung der Probenahme (PN) entwickelt: I) direkte PN durch lösemittelbasierten Auftrag einer bekannten Sprengstoffmenge auf einem Probensammler, II) Auftrag einer bekannten Menge eines gelösten Sprengstoffs auf einem 10 cm × 10 cm Substrat (Aluminium, Papier, Eisen und Polyvinylchlorid) und manuelle PN nach Lösemittelverdampfung, III) lösemittelbasierter Sprengstoffauftrag auf eine PTFE- oder PTFE-beschichtete Glasfaseroberfläche, nach Lösemittelverdunstung trockene Übertragung auf das zu beprobende Substrat zur PN. Der Zusammenhang zwischen vorgelegter Sprengstoffmenge und der Detektionswahrscheinlichkeit (POD) erfolgt durch Anwendung des binären Regressionsverfahrens mit einer Logit-Funktion: POD=1/(1+exp⁡(-A(m-B)) )·100% Dabei entspricht m der vorgelegten Sprengstoffmasse bis 1000 ng, Parameter A / ng-1 der logistischen Wachstumsrate der Kurve und Parameter B / ng dem m-Wert des Mittelpunktes des Sigmoids. Die Bestimmung der Parameter wurde nach der Methode der kleinsten Quadrate berechnet. Das entwickelte Messunsicherheitsmodell kombiniert quantitative Ergebnisse aus Stammlösung und deren Verdünnungen sowie Stoffauftrag und qualitative Ergebnisse nach Anzeige "Alarm" oder "Kein Alarm". Dieses Auswerteverfahren wurde auf die Probenahme angewandt. Identifizierte Unsicherheitsursachen sind die Durchführung der Wischprobenahme, Staub, Lösemitteleffekte und die Unsicherheit bei der Herstellung von Testlösungen. T2 - 8. Ionenmobilitätsspektrometrie (IMS)-Anwendertreffen CY - Online meeting DA - 17.03.2021 KW - IMS KW - Ionenmobilitätsspektrometrie KW - Ion mobility spectrometry KW - Sprengstoffspurendetektion KW - Luftfrachtsicherheit PY - 2021 UR - https://www.uni-potsdam.de/de/ims2021/tagungsprogramm AN - OPUS4-52474 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moufid, M. A1 - Bouchikhi, B. A1 - Tiebe, Carlo A1 - Bartholmai, Matthias A1 - El Bari, N. T1 - Assessment of outdoor odor emissions from polluted sites using simultaneous thermal desorption-gas chromatography-mass spectrometry (TD-GC-MS), electronic nose in conjunction with advanced multivariate statistical approaches N2 - Poor air quality, particularly in urban areas, causes various diseases and degrades living standards. Air Quality could be affected by emissions of odor, Volatile Organic Compounds (VOCs), and other gases. Therefore, assessment and monitoring of odorous air quality using sensitive, simple, rapid, accurate and portable tools is very important for public health. This study aimed to characterize odor emissions to detect malfunctions in facilities and to prevent air pollution and olfactory nuisance in the environment. A gas chromatographic method, in conjunction with sensorial analysis were performed for odorous air samples analysis collected from neighborhood of Meknes city (Morocco). Advanced multivariate statistical approaches, such as Principal Components Analysis (PCA), Discriminant Function Analysis (DFA), Support Vector Machines (SVMs), and Hierarchical Cluster Analysis (HCA), were used to describe samples similarities. The electronic nose (e-nose) data processing exhibits a satisfactory discrimination between the odorous air samples. Twenty-four VOCs with known molecular formulas were identified with Thermal Desorption-Gas Chromatography-Mass Spectrometry (TD-GC-MS). A validated Partial Least Square (PLS) model foresees good calibration between e-nose measurement and TD-GCMS analysis. The finding indicates that TD-GC–MS approach in conjunction with e-nose unit could be suitable tool for environmental measurement-based odor emissions. KW - Electronic nose KW - TD-GC-MS KW - PLS regression KW - Multivariate analysis KW - Outdoor odor emissions PY - 2021 DO - https://doi.org/10.1016/j.atmosenv.2021.118449 SN - 1352-2310 VL - 256 SP - 118449 PB - Elsevier Ltd. AN - OPUS4-52626 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen sensing - Sensors for safety and process control in Hydrogentechnologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Summer School 2023 Characterization of micro- and nano-materials at BTU Cottbus CY - Cottbus, Germany DA - 11.09.2023 KW - H2Safety@BAM KW - Hydrogen KW - Sensor KW - Gas detection KW - Process control KW - Safety KW - Sensor testing PY - 2023 AN - OPUS4-59227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiebe, Carlo A1 - Johann, Sergej A1 - Dessel, S. T1 - Prüfanweisung für Gassensoren N2 - Viele Sensoren sind auf dem Markt, die flüchtige organische Substanzen im Innenraum nicht nur messen, sondern gleichzeitig auch die Luftgüte bewerten. Damit diese Sensoren gute und vergleichbare Daten liefern, erarbeitet ein Fachausschuss der VDI/VDE-Gesellschaft Mess- und Automatisierungstechnik (GMA) eine neue VDI-Richtlinie. KW - VOC KW - Gassensor KW - Innenraumluft KW - IAQ KW - Richtlinie KW - Gasmesssystem PY - 2021 VL - 51 IS - 03-04 SP - 41 EP - 42 AN - OPUS4-52445 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moufid, M. A1 - Tiebe, Carlo A1 - El Bari, N. A1 - Bartholmai, Matthias A1 - Bouchikhi, B. T1 - Combining of TD-GC-MS and home developed electronic nose for road traffic air monitoring N2 - In this work, we demonstrate the ability of an electronic nose system based on an array of six-semiconductor gas sensors for outdoor air quality monitoring over a day at a traffic road in downtown of Meknes city (Morocco). The response of the sensor array reaches its maximum in the evening of the investigated day which may due to high vehicular traffic or/and human habits resulting in elevated concentrations of pollutants. Dataset treatment by Principal Component Analysis and Discriminant Function Analysis shows a good discrimination between samples collected at different times of the day. Moreover, Support Vector Machines were used and reached a classification success rate of 97.5 %. Thermal Desorption-Gas Chromatography-Mass Spectrometry (TD-GC-MS) technique was used to validate the developed e-nose system by identifying the composition of the analyzed air samples. The discrimination obtained by e-nose system was in good agreement with the TD-GC-MS results. This study demonstrates the usefulness of TD-GC-MS and e-nose, providing high accuracy in discriminating outdoor air samples collected at different times. This demonstrates the potential of using the e-nose as a rapid, easy to use and inexpensive environmental monitoring system. T2 - 2021 IEEE International Conference on Design & Test of Integrated Micro & Nano-Systems (DTS) CY - Sfax, Tunisia DA - 07.06.2021 KW - GC-MS KW - Electronic nose KW - Gas sensors KW - Urban air monitoring PY - 2021 DO - https://doi.org/10.1109/DTS52014.2021.9498110 SP - 1 EP - 6 AN - OPUS4-54401 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Johann, Sergej A1 - Baensch, Franziska A1 - Sturm, Patrick A1 - Tiebe, Carlo A1 - Pötschke, Samuel A1 - Lay, Vera ED - Holl, H. T1 - HF RFID-based measurement comparison for method optimization in M2 concrete and alkali-activated mortars N2 - Monitoring of repositories for radioactive waste requires techniques which can be applied long-term under harsh conditions. In this work, the reliability and suitability of materials and a capacitive sensor for measuring relative humidity are investigated, which are to be embedded in the special concrete components for the closure structures of underground repository. Preliminary tests with accelerated aging of the materials used, validation of the sensors under difficult conditions, investigations of the surfaces after aging by pH 14 solution, defined exposure of the sensors in a climatic chamber and the microscope images are discussed. The results will be used for further development and optimization of the RFID based sensor systems which can be applied to monitor the condition of different building structures without cabling. T2 - 37th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Alkali-activated mortars KW - Passive sensor interface KW - RFID KW - Structural health monitoring KW - Smart structures PY - 2022 DO - https://doi.org/10.1016/j.matpr.2022.03.465 SN - 2214-7853 VL - 62 IS - 5 SP - 2571 EP - 2576 PB - Elsevier CY - Amsterdam AN - OPUS4-54697 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan A1 - Tiebe, Carlo A1 - Herglotz, Christian T1 - Early Response Prediction for H2 Sensors N2 - Green hydrogen (H2) is essential for the global transition to clean energy; it will significantly reduce emissions from heavy industry and the long-distance transport system. H2 can be used as fuel in fuel cells, storing surplus renewable energy, and as a feedstock in industrial processes. However, H2 faces significant safety challenges during storage and transportation. Accidents due to H2 leakage and explosions raise serious concerns due to its high flammability, rapid diffusion in air, and extremely low ignition energy. To mitigate risks associated with H2 leakages, reliable and automated H2 safety systems are essential for emergency repairs or shutdown. An early response from H2 sensors is crucial for early warning in accidents. The earlier response time of H2 sensors is often constrained by their sensor principle, which is heavily influenced by the sensor material’s properties. This study explores methods for earlier sensor response through predictive algorithms. Specifically, we investigate transient response predictions using a First-Order (FO) model and propose improvements through the First-Order with early response and the First-Order with adapted early response model. Both models can predict the stable value of the H2 sensor response from a small time window, which is 70.89% and 83.72% earlier, respectively, than the time required for the sensor hardware to reach it physically. The model’s performance is evaluated by calculating the fitting error with a 2 % threshold. Our current research lays the groundwork for future advancements in real-time sensor response predictions for hydrogen leakage. T2 - IARIA Congress 2025 : The 2025 IARIA Annual Congress on Frontiers in Science, Technology, Services, and Applications CY - Venice, Italy DA - 06.07.2025 KW - H2 Safety KW - H2 leakage detection KW - First-Order (FO) model KW - H2 Sensor data analysis KW - H2 sensor response predictions PY - 2025 AN - OPUS4-64195 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana T1 - Hydrogen safety- Dealing with Closed Spaces N2 - This work focuses on the detection and monitoring of hydrogen concentration in closed spaces, to improve safety by developing a sensor network-based leak detection system. This will help in prevention of accumulation of hazardous mixtures. Furthermore, the study details the implementation of a hydrogen sensor network within a container, analysing sensor placement, data collection, and safety improvements. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2025 AN - OPUS4-63199 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen sensing - Sensors for safety and process control in Hydrogentechnologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Joint European Summer School 2023 on Fuel Cell, Electrolyser, and Battery Technologies CY - Vravrona, Greece DA - 17.09.2023 KW - H2Safety@BAM KW - SensRef KW - Hydrogen KW - KICstartH2 KW - Gas detection KW - Sensor testing KW - Hydrogen gas sensor PY - 2023 AN - OPUS4-59228 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Hydrogen Sensing - Sensors for Safety and Process Control in Hydrogen Technologies N2 - The success of this energy transition and the efficient utilization of green hydrogen as a pristine energy carrier hinge upon the cultivation of hydrogen readiness, swift market expansion, and the establishment of crucial value chains within national and European contexts. Paramount to these objectives are reliable quality and safety standards, essential for ensuring supply safety, environmental compatibility, and instilling confidence in these technologies. In the realm of safety management systems, gas sensors emerge as vital components for detecting hydrogen. This presentation delves into the imperative role of hydrogen systems, emphasizing their capability to monitor and control operations, issue warnings, signal hazardous conditions, and sound alarms. It explores the intricate landscape of functional safety considerations and addresses the challenges associated with measurement uncertainty in sensor testing. A diverse array of sensors catering to hydrogen, pressure, temperature, and flow are available, each contributing significantly to the safety and efficiency of hydrogen technologies. Applications are envisaged to adhere meticulously to quality infrastructural regulations, codes, and standards, ensuring seamless integration and operation within the broader hydrogen ecosystem. This discussion underscores the ubiquitous presence of sensor systems across various fields within hydrogen technologies, illustrating their multifaceted contributions to safety, reliability, and overall success in realizing the transformative potential of green hydrogen. T2 - Joint European Summer School JESS 2024 CY - Vravrona, Greece DA - 16.09.2024 KW - H2Safety@BAM KW - Hydrogen KW - Sensor KW - Sensor technology KW - Safety KW - Process control PY - 2024 AN - OPUS4-61677 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan A1 - Tiebe, Carlo A1 - Herglotz, Christian T1 - Analysis of Methods for Predicting H2 Sensor Responses N2 - Hydrogen (H2) is crucial for replacing fossil fuels and achieving net-zero emissions, but its flammability and explosiveness pose safety challenges. Rapid H2 leak detection is essential for triggering emergency accidents. However, H2 sensor response is constrained by material properties and gas flow dynamics, causing response and detection delays. Our current study explores various available algorithms for H2 sensor response prediction from early responses with a small time window, accelerating leakage detection. Our findings identify the most efficient algorithms for real-time implementation, enhancing H2 safety systems. T2 - SMSI 2025 Conference – Sensor and Measurement Science International CY - Nuremberg, Germany DA - 06.05.2025 KW - H2 safety KW - Early H2 leakage detection KW - Prediction algorithms KW - Stable H2 value prediction PY - 2025 AN - OPUS4-64194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Melzer, Michael T1 - Sensors for safety and process control in hydrogen technologies - Part II - Seminar about the expression of uncertainty in measurement N2 - The determination of the measurement uncertainty of quantitative and qualitative results is an important quality management tool, for example to describe measuring equipment, procedures, measurement results and the quality of products. The lecture presents the process description for the determination of the measurement uncertainty according to GUM, the determination of uncertainties in qualitative measurement results and the application of the measurement uncertainty for conformity assessment. T2 - Joint European Summer School 2021 on Fuel Cell, Electrolyser, and Battery Technologies CY - Online meeting DA - 12.09.2021 KW - Quality management tool KW - Measurement uncertainty KW - Quantiative results KW - Qualitative results KW - Conformity assessment PY - 2021 AN - OPUS4-54132 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Fehlervermeidung, Schadenverhütung und Sicherheitsmanagement in der Wasserstofftechnologie N2 - Um den Aspekt der Strategie zur Fehlervermeidung und Schadenprävention in Wasserstofftechnologien zu integrieren, ist es entscheidend, proaktiv auf potenzielle Schwachstellen in den Systemen und Prozessen zu achten. Dies beinhaltet die Implementierung von präventiven Maßnahmen als Elemente des Sicherheitsmanagements, um mögliche Fehlerquellen zu identifizieren und zu eliminieren. Darüber hinaus sollten Schulungen gezielt auf die Vermeidung von Fehlern und die sichere Anwendung von Wasserstofftechnologien ausgerichtet sein. Eine durchdachte Strategie zur Fehlervermeidung trägt wesentlich dazu bei, Unfälle zu verhindern und die Gesamtsicherheit bei der Nutzung von Wasserstoff zu erhöhen. T2 - Forum Schadenverhütung am 12.10.2023 der Arbeitsgemeinschaft Berlin Brandenburg (AGS) in Kooperation mit der AGBB Berlin e.V CY - Berlin, Germany DA - 12.10.2023 KW - H2Safety@BAM KW - Gassensorik KW - Wasserstoff KW - Fehlervermeidung KW - Schadenverhütung KW - Sicherheitsmanagement PY - 2023 AN - OPUS4-59226 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera T1 - Multi-sensor conception for safe sealing structures in underground repositories N2 - The project "SealWasteSafe" of the Bundesanstalt für Materialforschung und -prüfung (Berlin) deals with sealing structures applied for underground disposal of nuclear waste from two perspectives: material improvement for application in sealing constructions and feasibility study regarding multi-sensor approaches to ensure quality assurance and long-term monitoring. One specimen of 150 l made of alkali-activated material, which was found innovative and suitable for sealing constructions based on preliminary laboratory studies, and another one made of conventional salt concrete, are manufactured with an integrated multi-sensory setup for quality assurance and long-term-monitoring. The specimens were left in their cast form and additionally thermally insulated to simulate the situation in the repository. The multi-sensory concept comprises RFID technology embedded in the specimens suppling material temperature and moisture measurements, integrated distributed fibre optic sensing allowing strain measurement and acoustic emission testing for monitoring crack formation. Overall, the suitability and the functionality of the sensors embedded into and attached to strongly alkaline (pH > 13 for the AAM) and salt corrosive (NaCl) environment was proven for the first 672 h. First RFID measurement succeeded after 626 h for the alkali-activated material and after 192 h for the conventional salt concrete. Strain measurement based on fibre optic sensing turned out the alkali-activated material (> 1 mm/m) undergoing approximately twice the compression strain as the salt concrete (< 0.5 mm/m). In contrast, the acoustic emission first and single hits representing crack formation in numbers, was found for alkali-activated material half of that detected at the salt concrete. T2 - SMIRT 26 CY - Berlin, Germany DA - 10.07.2022 KW - SealWasteSafe KW - Monitoring KW - Acoustic emission KW - Fibre optic sensing KW - RFID technology KW - Alkali-activated material PY - 2022 AN - OPUS4-55372 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Feasibility study for safe workplaces through automation and digitalization technology with redesigned smart sensors and lorawan monitoring system N2 - This project addresses the application of safe and healthy workplaces in offices, chemical laboratories and other workplaces where indoor air quality plays an important role. The LoRaWAN (Long Range Wide Area Network) is used as a communication interface to make sensor data globally accessible. The objectives of the project are to create a sensor node and an online and offline system that collects the data from the sensor nodes and stores it on a local server, in a cloud, and also locally on the node to prevent communication failures. An important point in this project is the development of the sensor nodes and the placement of these in the premises, thus no development work is involved in Building the infrastructure. T2 - SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Smart sensors KW - Air quality monitoring KW - LoRaWAN, KW - VOC KW - Multisensor system PY - 2021 AN - OPUS4-52650 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One particular example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35 % improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Reconstruction algorithm KW - Low-Temperature cofired ceramics KW - Data merging PY - 2026 AN - OPUS4-65583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eddah, Mustapha T1 - Multi-Energy High Dynamic Range (HDR) Synchrotron X-ray Computed Tomography applied to LTCC samples N2 - Synchrotron X-ray computed tomography (SXCT) is regularly used in materials science to correlate structural properties with macroscopic properties and to optimize manufacturing processes. The X-ray beam energy must be adapted to the sample properties, such as size and density. If both strongly and weakly absorbing materials are present, the contrast to the weakly absorbing materials is lost, resulting in image artifacts and a poor signal-to-noise ratio (SNR). One example is a low-temperature co-fired ceramics (LTCC), in which metal connections are embedded in a ceramic matrix and form 3-dimensional conducting structures. This article describes a method of combining SXCT scans acquired at different beam energies, significantly reducing metal artifacts, and improving image quality. We show how to solve the difficult task of merging the scans at low and high beam energy. Our proposed merging approach achieves up to 35% improvement in SNR within ceramic regions adjacent to metallic conductors. In this way, previously inaccessible regions within the ceramic structure close to the metallic conductors are made accessible. T2 - iCT 2026 CY - Linz, Austria DA - 10.02.2026 KW - Synchrotron x-ray CT KW - Multi-energy CT KW - Low-Temperature cofired ceramics PY - 2026 AN - OPUS4-65586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jägle, Eva A1 - Tuladhar, Rujika A1 - Niederleithinger, Ernst A1 - Epple, Niklas A1 - Sanchez Trujillo, Camila Andrea A1 - Gehlen, Christoph A1 - Timothy, Jithender J. T1 - Evaluation of ultrasonic signals collected from laboratory concrete specimens: Preprocessing and analysis with coda wave interferometry N2 - Efficient maintenance of infrastructure relies on monitoring and assessment of its condition. New technologies and methods thereby enable a deeper understanding of the materials used and of the structures built. Coda Wave Interferometry (CWI) is currently explored for continuous monitoring of reinforced concrete structures as well as material testing. This ultrasound-based method is sensitive to even small material alterations and therefore suitable for the detection of initial damage stages. Herein, a step-by-step procedure for the evaluation of ultrasonic signals with CWI methods is presented. The described procedure is proposed for ultrasonic signals collected with embedded ultrasonic transducers with a center frequency of 50 kHz to 70 kHz from prism-shaped concrete specimen with dimensions of 400 mm x 100 mm x 100 mm. The raw ultrasonic signal, preprocessing and CWI analysis are described and influences of parameters within the analysis are discussed. The presented procedure allows systematic and comparable analysis of ultrasonic signals generated with similar conditions and therefore contributes to the application of CWI methods for structural health monitoring and material testing. KW - Ultrasound KW - Concrete KW - Coda wave interferometry KW - Structural health monitoring PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656027 DO - https://doi.org/10.1016/j.mex.2026.103811 SN - 2215-0161 VL - 16 SP - 1 EP - 19 PB - Elsevier B.V. AN - OPUS4-65602 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Passive Smart Dust a versatile low-cost sensor platform N2 - Coated cellulose particles as colourimetric passive sensors that are detected by the optical camera system of a drone. In this way, hazardous substances, e.g. acids, can be detected from a safe distance in a cost-effective and environmentally friendly way. N2 - Beschichtete Zellulose Partikel als kolorimetrische passive Sensoren, die mittels optische Kamerasystem einer Drohne erfasst werden. Somit können Gefahrenstoffe, in ersten Versuchen zB Säuren aus sicherer Entfernung, kostengünstig und umweltverträglich detektiert werden. T2 - SMSI 2023 Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Passive Smart Dust KW - Drone KW - Colorimetric sensor particles KW - Remote detection PY - 2023 DO - https://doi.org/10.5162/SMSI2023/C5.3 SP - 1 EP - 2 AN - OPUS4-57527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino T1 - Passive Smart Dust zur Erkennung gefährlicher Stoffe N2 - Einsatz/Verteilung kostengünstiger und umweltfreundlicher Partikel als passive Sensoren und optische Detektion per Kamerasystem. Die einfache Modifikation chemischen Farbstoffe auf der Partikeloberfläche liefert eine optisch quantifizierbare Reaktion und Rückschlüsse auf die Zielsubstanzen. T2 - Lange Nacht der Wissenschaften @ BAM 2023 CY - Berlin, Germany DA - 17.06.2023 KW - Passive Smart Dust KW - Drohne KW - Kolorimetrische Sensoren KW - Cellulose PY - 2023 AN - OPUS4-58140 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - D.E.T.E.C.T. - Drohnengestützte Technologie zur Lokalisierung von Explosivstoffen mittels Chemosensoren N2 - Communities worldwide face significant threats from Explosive Remnants of War (ERW), which endanger lives and restrict land usage. From forest fires due to ERWs or in ERW-contaminated areas (e.g., in Jüterbog, Germany) to broader global challenges (e.g., the Ukrainian conflict), the need for efficient detection and removal of these remnants, especially for humanitarian demining, is paramount. Traditional methods, like manual demining, have severe limitations in safety and efficiency. Here, we introduce an innovative solution to these challenges: “Chemosensing Smart Dust.” This technology uses chemoselective dyes that change their fluorescence properties when exposed to explosives like 2,4,6-trinitrotoluene (TNT). Fluorescence-based detection offers superior sensitivity, reduced likelihood of false positives, and enhanced accuracy of explosive detection. Drones, equipped with excitation lasers or LEDs, deploy the Chemosensing Smart Dust over areas of interest and actively detect the fluorescence changes using high-resolution cameras, offering a rapid, safe, and adaptable detection method. Beyond demining, this innovative approach has potential applications in monitoring polluted areas, homeland security, and emergency response. T2 - Begutachtungskolloquium Schwerpunktprogramm “Messtechnik auf fliegenden Plattformen“ (SPP 2433/1) CY - Bonn, Germany DA - 22.01.2024 KW - Mobile Robotic Olfaction KW - Smart Dust KW - Source Localization PY - 2024 AN - OPUS4-59433 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Drone-Based Localization of Hazardous Chemicals by Passive Smart Dust N2 - The distribution of tiny sensors over a specific area was first proposed in the late 1990s as a concept known as smart dust. Several efforts focused primarily on computing and networking capabilities, but quickly ran into problems related to power supply, cost, data transmission, and environmental pollution. To overcome these limitations, we propose using paper-based (confetti-like) chemosensors that exploit the inherent selectivity of chemical reagents, such as colorimetric indicators. In this work, cheap and biodegradable passive sensors made from cellulose could successfully indicate the presence of hazardous chemicals, e.g., strong acids, by a significant color change. A conventional color digital camera attached to a drone could easily detect this from a safe distance. The collected data were processed to define the hazardous area. Our work presents a combination of the smart dust concept, chemosensing, paper-based sensor technology, and low-cost drones for flexible, sensitive, economical, and rapid detection of hazardous chemicals in high-risk scenarios. KW - Cellulose KW - Passive Smart Dust KW - Drohne KW - Kolorimetrische Sensoren PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-614641 DO - https://doi.org/10.3390/s24196195 VL - 24 IS - 19 SP - 1 EP - 16 PB - MDPI AN - OPUS4-61464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karafiludis, Stephanos A1 - Standl, Jacob A1 - Ryll, Tom W. A1 - Schwab, Alexander A1 - Prinz, Carsten A1 - Wolf, Jakob B. A1 - Kruschwitz, Sabine A1 - Emmerling, Franziska A1 - Völker, Christoph A1 - Stawski, Tomasz M. T1 - High-Entropy Phosphate Synthesis: Advancements through Automation and Sequential Learning Optimization N2 - Transition metal phosphates (TMPs) are extensively explored for electrochemical and catalytical applications due to their structural versatility and chemical stability. Within this material class, novel high-entropy metal phosphates (HEMPs)─containing multiple transition metals combined into a single-phase structure─are particularly promising, as their compositional complexity can significantly enhance functional properties. However, the discovery of suitable HEMP compositions is hindered by the vast compositional design space and complex or very specific synthesis conditions. Here, we present a data-driven strategy combining automated wet-chemical synthesis with a Sequential Learning App for Materials Discovery (SLAMD) framework (Random Forest regression model) to efficiently explore and optimize HEMP compositions. Using a limited set of initial experiments, we identified multimetal compositions in a single-phase crystalline solid. The model successfully predicted a novel Co0.3Ni0.3Fe0.2Cd0.1Mn0.1 phosphate octahydrate phase, validated experimentally, demonstrating the effectiveness of the machine learning approach. This work highlights the potential of integrating automated synthesis platforms with data-driven algorithms to accelerate the discovery of high-entropy materials, offering an efficient design pathway to advanced functional materials. KW - Metal phosphates KW - High entropy KW - Sequential learning KW - Automated synthesis KW - MAP KW - Random forest KW - Machine learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641554 DO - https://doi.org/10.1021/acs.cgd.5c00549 SN - 1528-7483 VL - 25 IS - 19 SP - 7989 EP - 8001 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-64155 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hejazi, Bardia T1 - X-ray Computed Tomography Image Compression and Denoising with AI N2 - The ever-growing volume of data in imaging sciences stemming from advancements in imaging technology, necessitates efficient and reliable storage solutions for such large datasets. In this study, we investigated the compression of industrial X-ray computed tomography (XCT) data using deep learning and examined how these compression algorithms affect the quality of the recovered data. To determine best strategies, we investigated two different network architectures with different compression rates. The XCT data used was from a sandstone sample with a complex internal pore network. The quality of the recovered images obtained from the two different deep learning architectures with different compression rates were quantified and compared to the original input data. We showed that the most suitable architecture and compression rate can change, depending on what specific characteristics we would need to preserve for later analysis. The findings presented here can aid scientists in determining the best approaches and strategies for their data storage and analysis requirements. T2 - BAM AI & ML Symposium CY - Berlin, Germany DA - 06.11.2025 KW - X-ray computed tomography KW - Compression KW - Deep Learning PY - 2025 AN - OPUS4-65610 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stawski, Tomasz A1 - Karafiludis, Stephanos A1 - Standl, Jakob A1 - Ryll, Tom A1 - Schwab, Alexander A1 - Prinz, Carsten A1 - Wolf, Jakob A1 - Kruschwitz, Sabine A1 - Emmerling, Franziska A1 - Völker, Christoph T1 - High-Entropy Metal Phosphate Synthesis: Advancements through Automation and Sequential Learning Optimization N2 - To accelerate high-entropy metal phosphate (HEMP) discovery, we employed a Random Forest regression model within a SLAMD framework. Trained on limited initial data, the model efficiently explored the vast compositional space to predict a novel five-metal phosphate, which was then successfully synthesized and validated experimentally. T2 - AI4 Materials Science and Testing 2025 CY - Berlin, Germany DA - 06.11.2025 KW - Metal phosphates KW - High-entropy KW - Sequential learning PY - 2025 AN - OPUS4-64686 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - de Oliveira Guilherme Buzanich, Ana A1 - Radtke, Martin A1 - Yusenko, Kirill A1 - Stawski, Tomasz A1 - Kulow, Anicó A1 - Cakir, Cafer Tufan A1 - Röder, Bettina A1 - Naese, Christoph A1 - Britzke, Ralf A1 - Sintschuk, Michael A1 - Emmerling, Franziska T1 - BAMline - A real-life sample materials research beamline N2 - With increasing demand and environmental concerns, researchers are exploring new materials that can perform as well or better than traditional materials while reducing environmental impact. The BAMline, a real-life sample materials research beamline, provides unique insights into materials’ electronic and chemical structure at different time and length scales. The beamline specializes in x-ray absorption spectroscopy, x-ray fluorescence spectroscopy, and tomography experiments. This enables real-time optimization of material properties and performance for various applications, such as energy transfer, energy storage, catalysis, and corrosion resistance. This paper gives an overview of the analytical methods and sample environments of the BAMline, which cover non-destructive testing experiments in materials science, chemistry, biology, medicine, and cultural heritage. We also present our own synthesis methods, processes, and equipment developed specifically for the BAMline, and we give examples of synthesized materials and their potential applications. Finally, this article discusses the future perspectives of the BAMline and its potential for further advances in sustainable materials research. KW - Extended X-ray absorption fine structure KW - Energy storage KW - Environmental impacts KW - Nondestructive testing techniques KW - X-ray fluorescence spectroscopy KW - Corrosion KW - Near edge X-ray absorption fine structure spectroscopy KW - X-ray absorption spectroscopy PY - 2023 DO - https://doi.org/10.1063/5.0157194 VL - 158 IS - 24 SP - 1 EP - 22 PB - AIP Publishing AN - OPUS4-57824 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chaudhuri, Somsubhro A1 - Krankenhagen, Rainer A1 - Lapšanská, Ivana A1 - Stamm, Michael T1 - Modeling Temperature Responses of a Wind Turbine Blade Section Under Climate Chamber Conditions – Part 1: Challenges for FEM Simulations N2 - The rapid expansion of wind energy infrastructure over the past 20–30 years has led up to a situation where advanced non‐destructive testing (NDT) technologies are the need‐of‐the‐hour, not only for new wind turbine blades (WTBs) that are being installed, but also for older infrastructure which is reaching their designed lifetime. NDT technologies that improve both the quality as well as reduce the time required for the inspection are sought after, and one such example is passive infrared thermography (IRT). For passive IRT to provide significant information/insight into the integrity of the WTB, there needs to exist certain thermal contrast to both visualize and distinguish between features in WTB. These features could be surface features, subsurface structure or defects. The temperature variations due to air temperature fluctuations and the sun assist (passively) to obtain the necessary thermal contrast. To better understand the thermal response of composite structures such as WTBs, a validation study was conducted using a WTB section subjected to controlled temperature transients within a climate chamber, without external irradiation. Infrared measurements were recorded using a thermographic camera, and the same specimen was modeled using finite element methods (FEM) in COMSOL Multiphysics. While a direct validation of the simulation is limited due to transient and unmeasured variables in the experimental data, qualitative comparison provides valuable insight into the applicability of FEM for predicting thermal behavior in passive IRT scenarios. This article represents the first part of a two‐part study, focusing on the FEM modeling approach and associated challenges. The second part will address the experimental investigation in more detail, with an emphasis on thermal contrast behavior under varied transient conditions. KW - Finite element modeling KW - Non- destructive testing KW - Passive infrared thermography KW - Thermal contrast KW - Wind turbine blades PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655330 DO - https://doi.org/10.1002/we.70102 SN - 1095-4244 VL - 29 IS - 3 SP - 1 EP - 14 PB - Wiley AN - OPUS4-65533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, S. A1 - Braml, T. A1 - Kainz, C. A1 - Maack, Stefan A1 - Taffe, A. T1 - Guidance on inspection-supported reliability assessment of existing bridges in Germany N2 - This contribution is intended to disseminate the contents of a national recommendation for Action draft for the inspection-based reliability analysis of existing bridges. The focus is on the utilization of non-destructive testing methods for verifications in both the ultimate and the serviceability Limit states. First, the contents of the developed recommendation for action are outlined. The Guideline covers the process from the purposeful definition of inspection strategies via the quality assessment of measured information to the partial factor-based assessment under consideration of qualityevaluated on-site inspection results. Secondly, the concept of the drafted recommendation for action is demonstrated using a prestressed concrete bridge as a case study. T2 - IABSE Symposium Tokyo 2025 CY - Tokyo, Nippon DA - 18.05.2025 KW - Life management KW - Brücken KW - Non-destructive testing KW - Civil engineering KW - State-of-the-art PY - 2025 DO - https://doi.org/10.1080/10168664.2024.2363597 VL - 34 IS - 3 SP - 1 EP - 8 AN - OPUS4-65630 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - Untersuchung und Kompensation des Size-of-Source Effektes der Thermografie zur Prozessüberwachung in der metallischen additiven Fertigung N2 - Der Einsatz der Thermografie zur Prozessüberwachung in der additiven Fertigung von Metallen ist aktueller Schwerpunkt diverser Forschungsprojekte. Prozessbedingt können im Bauteil Risse, innere Spannungen und sonstige interne Fehlerstellen auftreten, deren Entstehung durch wichtige thermische Größen wie Phasenumwandlungstemperaturen, Abkühlgeschwindigkeiten und thermische Gradienten beeinflusst wird. Um diese Einflüsse zu untersuchen, ist eine möglichst genaue Messung dieser Parameter notwendig. Neben den häufig betrachteten Einflüssen des Emissionsgrades, der Umgebungstemperatur und der atmosphärischen Absorption besteht ein weiterer Einfluss, hervorgerufen durch das optische System. Der Kameraaufbau, das verwendete Objektiv und Teilchen im Strahlengang können zur Beugung, Streuung, Reflektion und Aberration der elektromagnetischen Strahlung führen, wodurch die thermografische Messung verfälscht wird. Dies ist ein in der Pyrometrie intensiv erforschter Effekt und wird, aufgrund der Abhängigkeit zur betrachteten Objektgröße, als Size-of-Source Effekt bezeichnet und in dieser Arbeit untersucht. Im Laser-Pulver-Auftragsschweißen (LPA) wird mittels eines Lasers auf einer Substratplatte ein Schmelzbad erzeugt und durch Einblasen von Metallpulver die lagenweise Fertigung von komplexen Bauteilen ermöglicht. Dabei können, je nach geometrischer Auflösung der Kamera, Größen des Schmelzbades im Bereich weniger Prozente der gesamten Bildfläche auftreten. Aus durchgeführten Referenzmessungen an Schwarzkörperstrahlern kann in der gleichen Größenordnung eine Abweichung der Strahlungswerte im zweistelligen Prozentbereich festgestellt werden. Daher ist in diesem Anwendungsfall der dadurch verursachte Fehler nicht zu vernachlässigen, weshalb auf Basis der Referenzmessungen eine Methode entwickelt wurde, um in Abhängigkeit der Größe des Objektes einen Faktor zur Kompensation des Size-of-Source Effektes zu berechnen. In diesem Beitrag werden erste Ergebnisse dieser im Rahmen des DFG Projektes QT-LPA (Nr. 516965606) durchgeführten Arbeiten präsentiert. T2 - DGZfP Jahrestagung 2025 CY - Berlin, Germany DA - 26.05.2025 KW - SSE KW - Thermografie KW - Size of source Effect PY - 2025 AN - OPUS4-65651 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hilberg, Alec T1 - Multispektrale Thermografie zur quantitativen Temperaturbestimmung im DED-LB/M Prozess N2 - Additive Fertigungsverfahren bieten konstruktive Freiheiten, die mit konventionellen Herstellungsverfahren nur schwer zu realisieren sind. Durch die Möglichkeit hochkomplexe Bauteile aus Metall fertigen zu können, stellt die additive Fertigung in vielen Industriezweigen eine vielversprechende Fertigungsalternative da. Allerdings treten prozessbedingt hohe Temperaturgradienten und schnelle Phasenumwandlungen auf, die maßgeblich entscheidend für die Mikrostruktur und die Bildung von internen Spannungen, Rissen und weiteren Defekten sind. Diese Effekte wirken sich direkt auf die mechanischen Eigenschaften der gefertigten Bauteile aus und verdeutlichen die Notwendigkeit einer zuverlässigen Bauteilprüfung. Dabei sind nachgelagerte Verfahren in der Regel zeit- und kostenaufwändig, weshalb die Anwendung von in-situ Verfahren zur Qualitätssicherung im Fokus diverser Forschungsprojekte steht. Die Thermografie erlaubt die orts- und zeitaufgelöste Messung der im Prozess auftretenden Temperaturfelder. Allerdings müssen die tatsächlich gemessenen digitalen Sensorwerte mittels geeigneter radiometrischer Modelle in Temperaturen umgewandelt werden. Da diese Modelle in der Regel auf Basis von Messungen an Schwarzkörperstrahlern kalibriert werden, kann dieses Vorgehen nur zufriedenstellende Werte liefern, sofern der Emissionsgrad des zu messenden Objektes bekannt ist. Während in statischen Anwendungen häufig ein konstanter Materialreferenzwert hinreichend befriedigende Ergebnisse liefert, ist man in der additiven Fertigung mit dem Problem konfrontiert, dass der Emissionsgrad lokal in kürzester Zeit starke Änderungen durchläuft. Beeinflusst wird dieser Effekt unter anderem durch Temperatur, Phasenzustand und Oberflächenzustand. Das hier vorgestellte Verfahren nutzt Referenzmessungen des Emissionsgrades in Abhängigkeit von Temperatur, Winkel und Phasenzustand, um in einem DED-LB/M-Prozess (auch Laser-Pulver-Auftragschweißen, LPA) sowohl den Emissionsgrad als auch die tatsächliche Temperatur orts- und zeitaufgelöst zu bestimmen. Grundlage hierfür sind multispektrale thermografische Messungen, bei denen (quasi-) synchron in acht unterschiedlichen Wellenlängenbereichen gemessen wird. In diesem Beitrag werden Ergebnisse der im Rahmen des DFG-Projektes QT-LPA (Nr. 516965606) durchgeführten Arbeiten präsentiert. T2 - Thermo25 CY - Garching bei München, Germany DA - 11.11.2025 KW - Thermografie KW - TES KW - Multispektral KW - DED-LB/M KW - Laserpulverauftragschweißen PY - 2025 AN - OPUS4-65652 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias A1 - Strobach, L. T1 - Infrarotreflektographie und Blitzthermographie zur Sichtbarmachung von historischen Farbschichten am Flugzeug Bücker Bü 181 Bestmann N2 - Die Geschichte eines Flugzeuges ist häufig von unterschiedlichen Nutzungsphasen geprägt. Zum Beispiel ist der Wechsel des Eigentümers eines Flugzeuges häufig mit umfassenden Veränderungen der Farbgebung und Kennzeichnung verbunden. Wenn ein Flugzeug in die Sammlung eines Museums aufgenommen wird, zeigt es entweder den letzten Einsatzzustand oder andere zu späteren Zeiten durchgeführte Reparaturen auf seiner Oberfläche. Oft befinden sich unterhalb dieser letzten äußeren Schicht, ältere Spuren der Nutzung. Um diese verdeckt liegenden Lackierungen sichtbar zu machen, können die Verfahren der Infrarotreflektographie und der aktiven Thermographie eingesetzt werden. Die Infrarotreflektographie wird häufig in der Gemälderestaurierung eingesetzt, um zum Beispiel Vorzeichnungen sichtbar zu machen. Die aus der industriellen zerstörungsfreien Prüfung bekannten Verfahren der aktiven Thermographie fanden bisher überwiegend im Bereich der Bauwerksuntersuchungen Anwendung. Erste Ergebnisse zu Farbuntersuchungen an historischen Flugzeugen mit den beiden Verfahren fanden am Deutschen Museum München in Zusammenarbeit mit der TU-München statt. Ein Projekt der HTW-Berlin mit der Bundesanstalt für Materialforschung und –prüfung (BAM) und dem Militärhistorischen Museum Flugplatz Berlin-Gatow greift diese Anwendungsidee auf und vergleicht beide Verfahren. Am Beispiel des Flugzeuges Bücker Bü 181 Bestmann können die Möglichkeiten, Grenzen und Potentiale der Technologien zum gegenwärtigen Entwicklungsstand verdeutlicht werden. T2 - Material Truth CY - Magdeburg, Germany DA - 04.03.2026 KW - Aktive Thermographie KW - Flugzeuggeschichte KW - Zerstörungsfreie Prüfung (ZfP) KW - Infrarotreflektographie PY - 2026 AN - OPUS4-65658 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Averin, Anton A1 - Hirsch, Philipp Daniel A1 - Lecompagnon, Julien T1 - Thermographic Reference Dataset: Defect Detection in Nuclear Waste Barrel Cutouts Using Long Pulse Thermography N2 - We introduce a thermographic dataset for subsurface defect detection in radioactive waste storage drums, comprising thermal sequences from 7 barrel specimens with artificially manufactured internal defects. The dataset was acquired using cost-effective halogen-lamp excitation (2kW per lamp) as an alternative to laser-based systems, with dual-camera thermal imaging (CMOS and bolometric) to enable performance comparison across imaging modalities. The specimens include both new and aged barrel types with controlled defects — FBHs, lines, crosses, triangles, and rectangles — simulating internal corrosion at varying scales (4mm to 60mm). Three heating regimes (both lamps, left only, right only) were systematically applied across multiple measurement regions per sample, yielding normalized thermal sequences. To lower the barrier for machine learning practitioners without thermography expertise, the dataset provides pre-computed features derived from principal component analysis, pulse phase thermography, and independent component analysis extracted using experimentally optimized time windows. Ground-truth binary masks mapping defect locations are included to enable supervised learning. This resource is designed to support the development and benchmarking of automated defect detection algorithms for non-destructive testing of curved, thin-walled metallic structures under realistic surface conditions (paint inhomogeneity, dirt, geometric artifacts), while validating low-cost thermographic inspection alternatives for industrial deployment. KW - Nondestructive Testing KW - Corrosion detection KW - Waste storage KW - Thermography KW - Safety PY - 2026 DO - https://doi.org/10.5281/zenodo.18916290 PB - Zenodo CY - Geneva AN - OPUS4-65666 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markötter, Henning A1 - Sintschuk, Michael A1 - Bruno, Giovanni T1 - X-ray computed tomography scanning schemes and reconstruction capabilities at the BAMline (BESSY II) N2 - The BAMline at the BESSY II synchrotron (Berlin, Germany) is a multipurpose beamline that is used for computed tomography, among other techniques. For more than 20 years it has been used in various scientific fields to access and analyze internal structural features such as porosity, cracks or delamination. The general trend of tomographic X-ray imaging is moving towards in situ and operando studies to access the above-mentioned features under the most realistic conditions. This article presents the X-ray computed tomography (XCT) capabilities and the software suite, such as live reconstruction available to imaging users. Direct XCT reconstruction plays an important role in the quality control of the performed experiments and is particularly crucial for in situ and operando experiments. The BAMline now offers a sequence-based step-scan XCT that enables preview reconstruction during the scan to gain early insight into the scanned sample even while the scan is in progress. In addition, the sequence-based scheme includes lateral shifts, thereby mitigating ring artifacts and improving image quality. Finally, since XCT scan parameters, such as sample–detector distance and beam energy, are of utmost importance, we devised calculation software allowing control of monochromators to set the desired beam spectrum. KW - Synchrotron X-ray imaging KW - Computed tomography KW - Preview reconstruction KW - CT scan scheme KW - Software workflow PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655792 DO - https://doi.org/10.1107/S1600577526001177 SN - 1600-5775 VL - 33 SP - 543 EP - 550 AN - OPUS4-65579 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Trambitski, Yahor A1 - Kizinievič, Olga A1 - Kizinievič, Viktor A1 - Pavasaryte, Lina T1 - Revealing the Structural Transformation of Biopolymer-Modified Clay Materials Through Microtomography and Hygroscopic Analysis N2 - This study focuses on the structural assessment of unfired clay materials (UCM) treated with different biopolymers using microtomography (microCT) and hygroscopic analysis. It addresses a significant research gap, as the analysis of hygroscopic properties in biopolymer-modified clays remains limited in the literature, while microCT investigations of such materials have been scarcely explored. The clay materials were modified using aqueous gelled biopolymer solutions of starch, alginate, and chitosan, each prepared under processing conditions adapted to their chemical characteristics and solubility: starch was dissolved in hot water, alginate in cold water, and chitosan in a slight acid solution. Moisture adsorption of the clay-biopolymer materials (CBM) increased up to 32.2%, as observed in the CBM, modified with a 7.5% alginate-based solution. Sorption hysteresis analysis revealed an increase in the hysteresis rate from 0.30% to 0.76–1.01% in CBMs, indicating that biopolymer modification enhanced the structural complexity of the clay matrix and promoted additional molecular interactions with water molecules within the CBM. MicroCT results demonstrated that within the CBM, biopolymers can function either as surface-coating agents (starch and alginate) or as organic clusters within the clay structure (chitosan). The obtained results highlight that biopolymer incorporation significantly enhances the hygroscopic buffering capacity of clay materials, offering a pathway toward sustainable building composites that can be applied in humidity-regulating finishes, eco-friendly construction blocks, and heritage conservation, where both moisture control and structural cohesion are essential. KW - Unfired clay material KW - Micro computed tomography KW - Clay-biopolymer material PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-656872 DO - https://doi.org/10.1007/s40684-026-00865-x SN - 2288-6206 SP - 1 EP - 14 PB - Springer Science and Business Media LLC AN - OPUS4-65687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Battistella, Beatrice T1 - Plasma-Based Analytical Approaches for the Investigation of Li-ion Battery Degradation N2 - The research conducted at the Federal Institute for Material Research and Testing (BAM) focuses on key challenges of the energy transition, spanning hydrogen technologies, electrical energy storage, and renewable energy systems. In the field of energy storage, our primary areas of interest include the safety of electrical energy storage systems, sustainable energy materials, and advanced battery diagnostics. One of our central objectives is to deepen our understanding of the processes contributing to lithium-ion cell degradation, an essential step toward improving next-generation systems and meeting the rapidly growing demand for lithium-ion battery technology. The complexity of these systems, which comprise organic and inorganic compounds in multiple aggregation states, presents significant analytical challenges. To address these challenges, we are developing novel analytical methods to further expand our insight into battery degradation mechanisms. Using GD-MS for depth-resolved lithium isotope analysis, we have recently established a correlation between lithium isotope fractionation and the growth of electrode–electrolyte interphases at electrode surfaces. In addition, we are developing GD-OES and LIBS methods for depth-resolved and lateral fluorine analysis, respectively, of lithium-ion battery electrodes to monitor electrolyte and additive degradation. These approaches might also provide valuable analytical tools for assessing the homogeneity of fluorinated active materials. T2 - Berkeley Lab - Prof. Dr. Zorba group seminar (Energy Technologies Area) CY - Berkeley, CA, USA DA - 27.02.2026 KW - Li-ion Batteries KW - Li Isotopes KW - Diagnostic on batteries PY - 2026 AN - OPUS4-65695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Battistella, Beatrice T1 - Plasma-Based Analytical Approaches for the Investigation of Li-ion Battery Degradation N2 - The research conducted at the Federal Institute for Material Research and Testing (BAM) focuses on key challenges of the energy transition, spanning hydrogen technologies, electrical energy storage, and renewable energy systems. In the field of energy storage, our primary areas of interest include the safety of electrical energy storage systems, sustainable energy materials, and advanced battery diagnostics. One of our central objectives is to deepen our understanding of the processes contributing to lithium-ion cell degradation, an essential step toward improving next-generation systems and meeting the rapidly growing demand for lithium-ion battery technology. The complexity of these systems, which comprise organic and inorganic compounds in multiple aggregation states, presents significant analytical challenges. To address these challenges, we are developing novel analytical methods to further expand our insight into battery degradation mechanisms. Using GD-MS for depth-resolved lithium isotope analysis, we have recently established a correlation between lithium isotope fractionation and the growth of electrode–electrolyte interphases at electrode surfaces. In addition, we are developing GD-OES and LIBS methods for depth-resolved and lateral fluorine analysis, respectively, of lithium-ion battery electrodes to monitor electrolyte and additive degradation. These approaches might also provide valuable analytical tools for assessing the homogeneity of fluorinated active materials. T2 - Applied Spectra Inc. CY - Sacramento, CA, USA DA - 05.03.2026 KW - Lithium-Ion Battery PY - 2026 AN - OPUS4-65696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander A1 - Ettaouaje, Omar T1 - Fiber optic sensors for SHM of solid bridges - BAM activities in work packages 2–5 N2 - We report on wire break detection and traffic load monitoring using embedded, distributed fiber optic sensors as part of a concept for structural health monitoring of solid bridges. Fiber optic measurements provide real-time data for identifying loads, structural responses, and damages. The development includes methods for data evaluation and information extraction from large DFOS datasets, contributing to the digital transformation of bridge infrastructure. T2 - FOSsure Jahrestreffen CY - Dresden, Germany DA - 18.03.2026 KW - Distributed fibre optic sensor (DFOS) KW - SHM KW - Bridge monitoring KW - Distributed acoustic sensing PY - 2026 AN - OPUS4-65704 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bijeljic, Jelena A1 - Niederleithinger, Ernst T1 - Concrete performance assessment based on gas permeability testing N2 - Designing of structures with medium to high performance requirements is a demanding and challenging engineering task. Depending on the location and type of the planned structure, various pre-testing methods should be applied. In recent decades, there has been a focus on the durability of concrete. Concrete is a porous material with a relatively thin protective cover layer, making it vulnerable to the penetration of external agents such as carbon dioxide. Gas permeability testing (kT), a relatively new non-destructive method (NDT), should therefore be considered. This paper presents results of gas permeability testing on a set of larger concrete samples made under controlled conditions with some paroperty variations order to find initial kT parameters important for quality assurance. KW - Concrete KW - Permeability KW - Durability KW - Torrent Tester PY - 2025 DO - https://doi.org/10.62683/ZRGAF41.2 SN - 3009-4674 VL - 41 IS - 1 SP - 15 EP - 23 PB - Faculty of Civil Engineering and Architecture, University of Nis AN - OPUS4-65715 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mehri Sofiani, F. A1 - Chaudhuri, Somsubhro A1 - Elahi, S. A. A1 - Wallaert, E. A1 - Depover, T. A1 - De Waele, W. T1 - Accelerated laboratory simulation of corrosion pit evolution in low-carbon steel using phase-field guided overpotential application N2 - This study is performed to replicate field data of pit geometry evolution in the laboratory by accelerating pit evolution through the application of relatively high overpotential on low-carbon steel. A phase-field model is used to reduce the number of trials and errors in the laboratory. The effect of overpotential on pitting corrosion is studied in low-carbon steel in the electrolyte representative of the North Sea. Based on the results obtained through the numerical model, potentiostatic polarisation tests are performed, and a comparison is made between such accelerated tests and steel coupons collected from the field. The results of this comparison suggest that the pitting corrosion acceleration mechanism effectively produces surface conditions closely resembling those of naturally pitted steel. Additionally, it enables the investigation of the electrochemical characteristics of a stable pit over long-term exposure, where direct probing is challenging. This framework strives to mitigate the excessive costs of time-consuming coupon experiments by correlating accelerated pitting corrosion in short periods of time with actual pitting corrosion observed over the long term. KW - Pitting corrosion KW - Corrosion acceleration KW - Potentiodynamic tests KW - Phase-field KW - S355 PY - 2025 DO - https://doi.org/10.1016/j.engfailanal.2025.110352 SN - 1350-6307 VL - 184 SP - 1 EP - 20 PB - Elsevier CY - Oxford AN - OPUS4-64805 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bresch, Harald T1 - The digital product passport N2 - This presentation contains information for industry and the scientific communitiy about the new digital product passport and the demands from the EU. Furthermore a short overview is given about the different supporting activities which are currently under developement by BAM. T2 - 3. Netzwerktag Cluster Nanotechnologie CY - Würzburg, Germany DA - 02.07.2025 KW - DPP KW - ESPR KW - Product Passport KW - Ökodesignrichtlinie KW - DMP PY - 2025 AN - OPUS4-64964 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander T1 - The AIFRI Project - Artificial Intelligence For Rail Inspection N2 - The rails of modern railways face an enormous wear and tear from ever increasing train speeds and loads. This necessitates diligent non-destructive testing for defects of the entire railway system. Non-destructive testing of rail tracks is carried out by rail inspection trains equipped with ultrasonic and eddy current test devices. However, the evaluation of the gathered data is mainly done manually with a strong focus on ultrasonic data, and defects are checked on-site using hand-held testing equipment. Maintenance measures are derived based on these on-site findings. The aim of the AIFRI project (Artificial Intelligence For Rail Inspection) is to - increase the degree of automation of the inspection process, from the evaluation of the data to the planning of maintenance measures, - increase the accuracy of defect detection, - automatically classify detected indications into risk classes. These aims will be achieved by training a neural network for defect detection and classification. Since the current testing data is unbalanced, insufficiently labeled and largely unverified we will supplement fused, simulated eddy current and ultrasonic testing data in form of a configurable digital twin. T2 - PostDoc Day 2022 CY - Berlin, Germany DA - 03.11.2022 KW - Non-destructive testing KW - Artificial intelligence KW - Simulation KW - Eddy current KW - Ultrasound PY - 2022 AN - OPUS4-57240 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - Raw data from: "An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells" N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite PY - 2026 DO - https://doi.org/10.5281/zenodo.18600851 PB - Zenodo CY - Geneva AN - OPUS4-65757 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Friedrich, Alexander T1 - Simulation data for eddy current rail testing - simulation accuracy and evaluation uncertainty quantification N2 - This dataset serve to quantify the simulation error and the evaluation uncertainties in the context of eddy current rail testing. It was obtained during the AIFRI project (Artificial Intelligence for Rail Inspection) with the Faraday software by INTEGRATED Engineering Software, using its BEM Solver. KW - Non-destructive testing KW - Eddy current testing KW - Eddy current simulstion PY - 2024 DO - https://doi.org/10.5281/zenodo.13970374 PB - Zenodo CY - Geneva AN - OPUS4-61470 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zhang, Tianyun A1 - Friedrich, Alexander T1 - Verifikation von Ultraschall- und Wirbelstromsimulationen bei der Schienenprüfung N2 - Im Rahmen des Forschungsprojekts "Artificial Intelligence for Rail Inspection" (AIFRI) wird ein KI-Algorithmus entwickelt, um die Fehlererkennung und Bewertung bei der Auswertung von Schienenprüfungen mittels Ultraschall- und Wirbelstromprüfverfahren zu verbessern. Je nach Prüfverfahren werden relevante Schienenschädigungen (z. B. Head Checks) und Artefakte (z. B. Bohrungen) entsprechend analysiert und in einem parametrisierbaren digitalen Zwilling abgebildet, um anschließend die KI-Algorithmen trainieren zu können. Mit der Simulation können Prüffahrten virtuell durchgeführt und Schadensbilder für das KI-Training erzeugt werden, die das Verhalten komplexer Systeme reproduzieren, ohne dass das reale System benötigt wird. Die Modellannahmen sind dabei von erheblicher Bedeutung, denn unzureichende Modellannahmen führen leicht zu falschen Simulationsergebnissen. Um die Ergebnisse einer Simulation ordnungsgemäß darstellen zu können, ist das Simulationsmodell selbst zu überprüfen. Die Vollständigkeit, Richtigkeit und Genauigkeit der Simulationsergebnisse werden anhand von realen Prüfungen verifiziert. Für die Verifikation der Ultraschallsimulation werden hier Stegbohrungen als Referenzreflektoren herangezogen. Als Testkörper stehen Schienensegmente mit unterschiedlichen Profiltypen sowie speziell angefertigte Testkörper mit schienenähnlicher Geometrie zur Verfügung. In den Testkörpern befinden sich künstliche und reale Schädigungen in Kopf-, Steg- und Fußbereich, sowie Bohrungen mit Nuten. Die Validierung der Wirbelstromsimulation erfolgt an Testkörpern, die aus Schienenköpfen gefertigt sind. Dabei werden die Signale für unterschiedliche Nuttiefen und Nutenpaare mit unterschiedlichen Abständen untersucht. Für die Modellierung der Simulationsergebnisse verweisen wir auf das ebenfalls eingereichte Poster „Simulation von Ultraschall- und Wirbelstromprüfdaten für die Schienenprüfung“. Das Projekt AIFRI wird im Rahmen der Innovationsinitiative mFUND unter dem Förderkennzeichen 19FS2014 durch das Bundesministerium für Digitales und Verkehr gefördert. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - Ultraschallprüfung KW - Simulation KW - Schienenprüfung PY - 2024 AN - OPUS4-59720 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - DICONDE für die Schienenprüfung N2 - Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich. Das Forschungsprojekt „Artificial Intelligence for Rail Inspection“ (AIFRI) erfordert den Austausch von Prüfdaten in einem offenen Format sowohl zwischen den Projektpartnern als auch die Veröffentlichung anonymisierter Daten ausgewählter Strecken aus dem Offenen Digitalen Testfeld (ODT). Wir haben uns in dem Projekt für die Verwendung der „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE) entschieden. DICONDE basiert auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM) und wurde von ASTM an die ZfP angepasst. DICOM bzw. DICONDE ist nicht nur ein Datenformat, sondern beinhaltet auch Kommunikationsschnittstellen für die Auftragsvergabe, Datenübertragung und Abfrage gespeicherter Datensätze aus einem Archiv. In dem Vortrag werden DICOM und DICONDE vorgestellt, sowie die Verwendung von DICONDE für die Schienenprüfung im Projekt AIFRI näher erläutert. Es wird gezeigt, wie sich Prüfdaten, Prüfparameter, Streckeninformationen incl. Kilometertafeln und Geokoordinaten und Befunde in DICONDE kodieren lassen. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - DICONDE KW - Wirbelstromprüfung KW - Ultraschallprüfung KW - Schienenprüfung PY - 2024 AN - OPUS4-59663 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf A1 - Friedrich, Alexander A1 - Heckel, Thomas A1 - Zhang, Tianyun T1 - Verwendung von DICONDE bei der Eisenbahn-Schienenprüfung N2 - Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich. Die „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE), basierend auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM), ermöglicht es, sowohl Prüfdaten als auch Prüfergebnisse und Streckeninformationen in einem standardisierten Format zu speichern und zwischen verschiedenen Endpunkten zu übertragen. Das Poster gibt zunächst einen kurzen Überblick über die hierarchische Struktur von DICONDE und zeigt dann, wie DICONDE bei der Prüfung verlegter Eisenbahnschienen verwendet werden kann. Die geometrischen Besonderheiten (mehrere Kilometer Länge pro Prüffahrt, kurviger Streckenverlauf) stellen dabei eine besondere Herausforderung dar. Im Rahmen des mFUND-geförderten Projektes „Arteficial Intelligence for Railway Inspection (AIFRI)“, Förderkennzeichen 19FS2014C, wurde ein Vorschlag für eine Erweiterung des DICONDE-Standards für die Schienenprüfung erarbeitet und bei der ASTM eingereicht. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 05.05.2024 KW - DICONDE KW - Eisenbahn KW - Schienenprüfung PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600204 DO - https://doi.org/10.58286/29500 SP - 1 EP - 5 PB - NDT.net AN - OPUS4-60020 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Friedrich, Alexander T1 - Simulation of Eddy Current Rail Testing Data for Neural Networks N2 - The present work is part of the AIFRI project (Artificial Intelligence For Rail Inspection), where we and our project partners train a neural network for defect detection and classification. Our goal at BAM is to generate artificial ultrasound and eddy current training data for the A.I. This paper has an exploratory nature, where we focus on the simulation of eddy current signals for head check cracks, one of the most important rail surface defects. The goal of this paper is twofold. On the one hand, we present our general simulation setup. This includes geometric models for head check cracks with features like branching and direction change, a model for the HC10 rail testing probe, and the configuration of the Faraday simulation software. On the other hand, we use the Faraday software to simulate eddy current testing signals with a strong focus on the influence of the damage depth on the signal, while differentiating between different crack geometries. Here, we observe an early saturation effect of the test signal at a damage depth of 2 mm (at a crack angle of 25◦ to the surface). That is about 2 mm earlier than we would expect from measurements at a crack angle of 90◦. This behavior will be investigated further in a future paper. Finally, we interpolate the simulated signals in a two-step curve fitting process. With these interpolations we may generate eddy current test signals for any damage depth within the simulated range. T2 - 13th European Conference on Non-Destructive Testing 2023 CY - Lisbon, Portugal KW - Artificial Intelligence KW - Simulation KW - Eddy Current PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-581918 DO - https://doi.org/10.58286/28179 SN - 1435-4934 VL - 28 IS - 8 SP - 1 EP - 6 PB - NDT.net CY - Kirchwald AN - OPUS4-58191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heckel, Thomas T1 - New Approaches for Mechanized Rail Testing N2 - The changes in the use and maintenance of track systems poses new challenges for the periodic mechanized in-service testing of rails using ultrasound and eddy current. The methods currently applied have been used since decades with only minor changes. To face the new challenges generated by modern drive systems, higher speeds, heavier loads adapted techniques have to be developed to detect new defect types and artefacts generated by new production methods. Especially the area where rolling contact fatigue takes place is under focus. Going beyond the standard conventional ultrasound setups used since the 1950 enables a more detailed detection and classification of rail defects and size estimation. Eddy current methods are applied for surface crack detection and head check depth quantification at the gauge corner of railway tracks. An extension of the tested zone to the running surface uncloses rail defect signal types other than head checks to be detected and estimated in type and size. For the automated evaluation of the recorded data algorithms based on artificial intelligence being trained based on simulation will be applied. Typically, the testing parameter vary depending on the track condition and the probe wear. To identify variables and parameters which have a significant influence on the overall performance of the test run modelling of the setup can be used. Actual developments will be presented in this talk T2 - WCNDT 2024 CY - Incheom, Korea DA - 27.05.2024 KW - Railway KW - Ultrasound KW - Simulation KW - Eddy current KW - Artificial intelligence PY - 2024 AN - OPUS4-61033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Casperson, Ralf T1 - Verwendung von DICONDE bei der Eisenbahnschienenprüfung N2 - Bei der zerstörungsfreien Prüfung verlegter Eisenbahnschienen werden die Rohdaten derzeit in proprietären Datenformaten gespeichert und auf Datenträgern zwischen den Prüfzügen und den auswertenden Stellen versendet. Die proprietären Datenformate sind in der Regel nur den Herstellern der Prüfsysteme bekannt und deren Dokumentation nicht allgemein zugänglich. Die „Standard Practice for Digital Imaging and Communication in Nondestructive Evaluation“ (DICONDE), basierend auf dem medizinischen Standard „Digital Imaging and Communication in Medicine“ (DICOM), ermöglicht es, sowohl Prüfdaten als auch Prüfergebnisse und Streckeninformationen in einem standardisierten Format zu speichern und zwischen verschiedenen Endpunkten zu übertragen. Das Poster gibt zunächst einen kurzen Überblick über die hierarchische Struktur von DICONDE und zeigt dann, wie DICONDE bei der Prüfung verlegter Eisenbahnschienen verwendet werden kann. Die geometrischen Besonderheiten (mehrere Kilometer Länge pro Prüffahrt, kurviger Streckenverlauf) stellen dabei eine besondere Herausforderung dar. Im Rahmen des mFUND-geförderten Projektes „Arteficial Intelligence for Railway Inspection (AIFRI)“, Förderkennzeichen 19FS2014C, wurde ein Vorschlag für eine Erweiterung des DICONDE-Standards für die Schienenprüfung erarbeitet und bei der ASTM eingereicht. T2 - DGZfP Jahrestagung 2024 CY - Osnabrück, Germany DA - 05.05.2024 KW - DICONDE KW - Eisanbahn KW - Schienenprüfung PY - 2024 AN - OPUS4-60018 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander T1 - AI-based analysis of eddy current and ultrasonic rail testing data N2 - Non-destructive testing of rail tracks is carried out by using rail inspection cars equipped with ultrasonic and eddy current measurement. The evaluation of test data is mainly done manually, supported by a software tool which pre-selects relevant indications shown to the evaluators. The resulting indications have to be checked on-site using hand-held testing equipment. Maintenance interventions are then derived on the basis of these on-site findings. Overall aim of the AIFRI (Artificial Intelligence For Rail Inspection) project - funded by the German Federal Ministry of Digital and Transport (BMDV) as part of the mFUND programme under funding code 19FS2014 – is to increase the degree of automation of the inspection process from the evaluation of the data to the planning of maintenance interventions. The accuracy of defect detection shall be increased by applying AI methods in order to enable an automated classification of detected indications into risk classes. For this purpose, data from both eddy current inspections and ultrasonic inspections will be used in combination. Within the framework of this data-driven project, relevant defect patterns and artefacts present in the rail are analysed and implemented into a configurable digital twin. With the help of this digital twin virtual defects can be generated and used to train AI algorithms for detection and classification. With the help of reliability assessment trained AI algorithms will be evaluated with regard to the resulting quality in defect detection and characterisation. A particular aspect of the development of AI methods is the data fusion of different NDT data sources: Thereby, synergies are used that arise from linking eddy current and ultrasonic inspection data in a combined model. In the course of the project a demonstrator consisting of the developed IT-tool and an asset management system will be implemented and tested in the field using real-world data. T2 - NDT in Railway CY - Berlin, Germany DA - 26.09.2022 KW - NDT KW - Eddy current KW - Ultra sound KW - Simulation KW - Machine learning PY - 2022 UR - https://www.dgzfp.de/seminar/railway/#5 AN - OPUS4-57236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander A1 - Zhang, Tianyun T1 - Simulation von Ultraschall- und Wirbelstromprüfdaten für die Schienenprüfung N2 - Im Rahmen des Forschungsprojekts "Artificial Intelligence for Rail Inspection" (AIFRI) wird ein KI-Algorithmus entwickelt, um die Fehlererkennung und Bewertung bei der Auswertung von Schienenprüfungen mittels Ultraschall- und Wirbelstromprüfverfahren zu verbessern. Die Bandbreite möglicher Defekte und die Menge an Einflussgrößen auf die Schienenprüfung ist sehr groß, aber die Prüfdaten aus dem Feld bilden diese Bandbreite nicht balanciert ab und sind unzureichend gelabelt. Durch Simulationen werden große Mengen detailliert gelabelter Daten für relevante Schienenschädigungen und Artefakte bereitgestellt. Aus diesen Daten werden wiederum virtuellen Prüffahrten erstellt, die für das Training und die Validierung der KI genutzt werden können. In unserem Vortrag stellen wir den Erstellungsprozess der Datensätze vor. Jeder Schritt von der Geometriedarstellung bis zur Datenverarbeitung wird erfasst. Der Fokus wird auf Simulationsergebnisse und deren Verarbeitung gelegt. Die Signalverarbeitung spielt in den Datensätzen eine große Rolle, dabei werden die Datensätze an die realen Daten angepasst. Für Wirbelstrom und Ultraschall werden diese Prozesse im Hinblick auf die Fehlertypen Head Checks und Bohrungsanrisse veranschaulicht. Ferner diskutieren wir die Simulation von Schweißnähten, die von beiden Prüfsystem detektiert werden können; und somit besondere Abstimmung bedürfen aber auch Synergieeffekte zwischen den Prüfsystem ermöglichen. Für die Ablage der Datensätze verweisen wir auf das ebenfalls eingereichte Poster „Verwendung von DICONDE bei der Eisenbahn-Schienenprüfung“. Das Projekt AIFRI wird im Rahmen der Innovationsinitiative mFUND unter dem Förderkennzeichen 19FS2014 durch das Bundesministerium für Digitales und Verkehr gefördert. T2 - DGZfP-Jahrestagung 2024 CY - Osnabrück, Germany DA - 06.05.2024 KW - Wirbelstrom KW - Ultraschall KW - Simulation KW - Machine Learning PY - 2024 AN - OPUS4-60138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander T1 - Simulation of Eddy Current Rail Testing Data for Neural Networks N2 - The present work is part of the AIFRI project (Artificial Intelligence For Rail Inspection), where we and our project partners train a neural network for defect detection and classification. Our goal at BAM is to generate artificial ultrasound and eddy current training data for the A.I. This paper has an exploratory nature, where we focus on the simulation of eddy current signals for head check cracks, one of the most important rail surface defects. The goal of this paper is twofold. On the one hand, we present our general simulation setup. This includes geometric models for head check cracks with features like branching and direction change, a model for the HC10 rail testing probe, and the configuration of the Faraday simulation software. On the other hand, we use the Faraday software to simulate eddy current testing signals with a strong focus on the influence of the damage depth on the signal, while differentiating between different crack geometries. Here, we observe an early saturation effect of the test signal at a damage depth of 2 mm (at a crack angle of 25◦ to the surface). That is about 2 mm earlier than we would expect from measurements at a crack angle of 90◦. This behavior will be investigated further in a future paper. Finally, we interpolate the simulated signals in a two-step curve fitting process. With these interpolations we may generate eddy current test signals for any damage depth within the simulated range. T2 - 13th European Conference on Non-Destructive Testing 2023 CY - Lisbon, Portugal DA - 03.07.2023 KW - Simulation KW - Eddy Current KW - Artificial Intelligence PY - 2023 AN - OPUS4-58192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kanzler, D. A1 - Olm, G. A1 - Friedrich, Alexander A1 - Selch, M. T1 - Evaluation of AI for eddy current testing according to the reliability framework for rail inspection N2 - The requirements for using AI algorithms are highly stringent for safety-critical and high-risk applications, such as in the field of non-destructive testing (NDT). Furthermore, there is a regulatory need for conclusive metrics to evaluate AI for high-risk applications. This article introduces a process for evaluating AI used in NDT methods. Based on a commonly used AI evaluation metric adapted for the NDT field, the evaluation aligns with the well-known NDT reliability processes. This evaluation process is applied to analyzing eddy current (ET) data in rail inspection. The aim is to quantify the capability of AI-supported data evaluation against that of the testing setup itself. However, the available real-world dataset of rail inspection data was insufficient for training, validation and demonstrating the reliability of the ET process and AI. To address this, simulated ET data was used to generate a large dataset for evaluation purposes. Using this simulated data, a reference probability of detection (POD) curve was created to provide a benchmark for assessing the performance of the AI using a newly introduced metric called Reliability Metric Score (RESa). The AI model analyzed ET data for crack-like defects. The results were then evaluated and compared to the reference POD. This article explores the evaluation process, highlighting potential misinterpretations and situations where an operator’s judgment is necessary to determine the effectiveness of the AI model in specific cases. This process revealed different regions of interest, which are very useful for further assessment of the AI process and continued development. KW - NDT reliability KW - Eddy current testing KW - XAI KW - Rail testing KW - POD KW - LSTM PY - 2026 DO - https://doi.org/10.1016/j.ndteint.2025.103611 SN - 0963-8695 VL - 159 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam AN - OPUS4-65847 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Friedrich, Alexander A1 - Zhang, Tianyun T1 - Modellierung von Ultraschall- und Wirbelstromschienenprüfdaten N2 - Im Rahmen des Forschungsprojekts "Artificial Intelligence for Rail Inspection" (AIFRI) wird ein KI-Algorithmus entwickelt, um die Fehlererkennung und Bewertung bei der Auswertung von Schienenprüfungen mittels Ultraschall- und Wirbelstromprüfverfahren zu verbessern. Die Bandbreite möglicher Defekte und die Menge an Einflussgrößen auf die Schienenprüfung ist sehr groß, aber die Prüfdaten aus dem Feld bilden diese Bandbreite nicht balanciert ab und sind unzureichend gelabelt. Durch Simulationen werden große Mengen detailliert gelabelter Daten für relevante Schienenschädigungen und Artefakte bereitgestellt. Aus diesen Daten werden wiederum virtuellen Prüffahrten erstellt, die für das Training und die Validierung der KI genutzt werden können. In unserem Poster stellen wir die Simulation dieser Ultraschall- und Wirbelstromprüfdaten vor. Dabei gehen wir im Detail auf die Themen CAD-Modellierung, Modellparameter, Simulationssoftware und Signalverarbeitung ein. Wir stellen ausgewählt die Simulation von Head Checks für Wirbelstromprüfverfahren und Bohrungsanrissen für Ultraschallprüfverfahren dar, da das Erkennen dieser Schädigungstypen bei der Schienenprüfung hohe Priorität innehat. Für die Verifikation der Simulationsergebnisse verweisen wir auf den ebenfalls eingereichten Vortrag „Verifikation von Ultraschall- und Wirbelstromsimulationen bei der Schienenprüfung“. Das Projekt AIFRI wird im Rahmen der Innovationsinitiative mFUND unter dem Förderkennzeichen 19FS2014 durch das Bundesministerium für Digitales und Verkehr gefördert. T2 - 13. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 12.03.2024 KW - Simulation KW - Ultraschall KW - Wirbelstrom PY - 2024 AN - OPUS4-59719 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayat, Mehmet Emin A1 - Nandayapa, Edgar R. A1 - Tiebe, Carlo A1 - Unger, Eva L. A1 - List-Kratochvil, Emil J. W. T1 - An operando spectroscopic examination of the influence of trace humidity on interdigital back contact metal halide perovskite solar cells N2 - Controlling trace humidity is vital for both the fabrication and long-term stability of metal halide perovskite (MHP) solar cells. Relevant humidity levels are typically below 10 ppmV, especially in glovebox-based processing and in well-encapsulated devices. Even minute amounts during fabrication can influence crystallization, introducing defects and lowering efficiency. Over time, humidity accelerates degradation of the perovskite layer and internal interfaces, ultimately reducing operational lifetime. Probing these effects at low concentrations under operando conditions is therefore essential for advancing device performance and durability. In this work, we employed a high-precision transfer standard dew point hygrometer to investigate humidity levels between 5 and 35 ppmV in non-encapsulated MHP solar cells. To permit unobstructed water migration during operation, we fabricated interdigital back contact devices. Operando measurements revealed water transport through the perovskite layer and enabled quantification of outgassing. Under trace-humidified conditions, devices exhibited initial charge-carrier quenching, followed by gradual recovery. Notably, the photocurrent response to humidified nitrogen demonstrated that the MHP layer behaves fully reversibly within the explored timescale and across the investigated humidity levels and conditions. These findings establish a systematic operando framework for examining extrinsic stressors in perovskites and highlight opportunities for assessing passivation strategies. KW - Metal halide perovskite KW - IBC solar cells KW - In operando KW - Extrinsic stressors KW - Fabrication and encapsulation KW - Trace humidity KW - Two-site Stern-Volmer KW - Charge-carrier quenching PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657560 DO - https://doi.org/10.1039/D6TA01295G SN - 2050-7496 SP - 1 EP - 16 PB - The Royal Society of Chemistry CY - London AN - OPUS4-65756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Elert, Anna Maria A1 - Meyer, Lena A1 - Brunner, Nanine A1 - Melzer, Micheal A1 - Koch, Claudia T1 - Advancing Digital Quality Infrastructure: Transforming Laboratory Processes for Enhanced Efficiency and Reliability N2 - The digital Quality Infrastructure (QI) holds significant potential for ensuring and enhancing the accuracy, reliability, and efficiency of laboratory processes. Establishing digital QI tools and processes and the integration into the larger digital QI ecosystem however comes with many technical and organizational challenges at the laboratory but also larger system level. This paper presents solutions of a digital QI tool set that are being developed within the German initiative QI-Digital, our own experiences in the implementation of Digital Calibration Certificates (DCCs) as eAttestation in our laboratory, as well as the structured process we have been establishing to engage with the laboratory community to support adoption of the digital QI. T2 - 2025 IMEKO TC-6 International Conference of Metrology and Digital Transformation - M4DConf CY - Benevento, Italy DA - 03.09.2025 KW - Digital Calibration Certificate KW - Digitalization KW - Laboratories KW - Quality Inflastructure PY - 2025 VL - 2025 SP - 1 EP - 6 AN - OPUS4-64283 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schröder, Nina A1 - Rhode, Michael T1 - Bewertung unterschiedlicher Mikrolegierungsstrategien hinsichtlich des lokalen Verformungsverhaltens hochfester Schweißverbindungen N2 - Mikrolegierungselemente wie Niob (Nb) und Titan (Ti) spielen eine entscheidende Rolle bei der Einstellung der gewünschten mechanischen Eigenschaften vergüteter hochfester Feinkornbaustähle mit einer Nennstreckgrenze von ≥ 690 MPa. Aktuelle Spezifikationen der chemischen Zusammensetzung definieren für diese Elemente lediglich Obergrenzen und gewähren den Herstellern damit einen gewissen Spielraum. Bereits geringfügige Abweichungen in den Legierungskonzepten können jedoch die resultierenden mechanischen Eigenschaften erheblich beeinflussen. Infolgedessen wird die zuverlässige Vorhersage der Schweißeignung sowie der Integrität geschweißter Verbindungen aufgrund von Zusammensetzungsvariationen und den damit verbundenen mikrostrukturellen Veränderungen erschwert oder sogar unmöglich. Mögliche nachteilige Effekte umfassen eine Aufweichung der Wärmeeinflusszone (WEZ) oder umgekehrt lokale Aufhärtungsphänomene. Zur Bewältigung dieser Herausforderungen werden erstmals verschiedene Mikrolegierungsstrategien mit unterschiedlichen Ti- und Nb-Gehalten systematisch anhand speziell hergestellter, im Labor gegossener Legierungen untersucht. Jeder Legierungsansatz basiert auf dem häufig verwendeten Stahl S690QL, wobei eine konsistente chemische Zusammensetzung sowie identische Wärmebehandlungsparameter beibehalten werden. Zur Bewertung der Schweißeignung wurden dreilagige Schweißverbindungen mittels Metall-Schutzgasschweißen durchgeführt und kritische mikrostrukturelle Bereiche – insbesondere solche innerhalb der Wärmeeinflusszone (WEZ) mit ausgeprägter Aufweichung oder Aufhärtung – identifiziert. Der Einfluss der aufgeweichten WEZ-Bereiche auf das Versagensverhalten wurde durch Querzugversuche untersucht. Zur In-situ-Analyse lokaler Dehnungsverteilungen in verschiedenen WEZ-Regionen wurde die digitale Bildkorrelation (DIC) eingesetzt. Darüber hinaus wurden Kerbschlagbiegeversuche (Charpy) an Grundwerkstoff, Schweißgut und WEZ durchgeführt, um die Kerbschlagzähigkeit zu bestimmen. T2 - Sitzung des NA 092-00-05 GA „Gemeinschaftsarbeitsausschuss NAS/NMP: Zerstörende Prüfung von Schweißverbindungen (DVS AG Q 4/Q 4.1)“ CY - Berlin, Germany DA - 24.03.2026 KW - Mikrolegierung KW - Lokales Verformungsverhalten KW - Hochfester Feinkornbaustahl PY - 2026 AN - OPUS4-65833 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Experimentelle und numerische Untersuchung des Druckanschwingens von bruchmechanischen Proben aus konventionell und additiv gefertigtem 316L Stahl N2 - Die Erzeugung rissschließfreier Anrisse in gekerbten bruchmechanischen Proben für anschließende Ermüdungsversuche kann durch eine zyklische Druckbelastung an der Kerbe erfolgen: Bei der Erstbelastung wird eine plastische Verformung an der Kerbspitze erzeugt, welche Zugeigenspannungen und damit eine risstreibende Kraft bei der folgenden zyklischen Druckbelastung hervorruft. Durch das Risswachstum kommt es zu einer Entspannung, bis der Riss schließlich arretiert, weil die effektive risstreibende Kraft auf den Schwellenwert abgesunken ist. Um Kurzrisswachstum in additiv, mittels pulverbettbasiertem Laserstrahlschmelzen (Laser Powder Bed Fusion - LPBF) gefertigtem AISI 316L Stahl und seinem konventionell erzeugten, warmgewalzten Pendant zu untersuchen, wurde dieses Verfahren im Rahmen der vorliegenden Arbeit genutzt. Im Falle des additiv gefertigten Materials kam es zu unerwartet langem Ermüdungsrisswachstum, bevor der Riss arretierte. Zur Ermittlung der Ursache erfolgte eine Messung der Eigenspannungsverteilungen mittels Neutronendiffraktion in der Kerbebene der additiv gefertigten Proben. Anschließend wurde ein Finite-Elemente-Modell zur Simulation des Ermüdungsrisswachstums in konventionellem und additiv gefertigtem Material implementiert. Im Rahmen dieses Vortrages wird insbesondere auf das Vorgehen bei der Simulation und auf die getroffenen Annahmen und Vereinfachungen eingegangen. Die Resultate werden mit den experimentellen Ergebnissen verglichen und das für die Simulation von Risswachstum genutzte Knoten-Freigabe-Verfahren (Node-Release), das Einbringen von Eigenspannungen als initiale Spannungen in der Simulation, und die Rechengrößen zur Quantifizierung der risstreibenden Kraft kritisch diskutiert. T2 - 56. DVM Tagung "Bruchmechanik und Bauteilsicherheit" CY - Kassel, Germany DA - 20.02.2024 KW - PBF/LB KW - Additive Fertigung KW - Ermüdungsrisswachstum KW - Druckanschwingen KW - FEM KW - Node-release KW - Eigenspannungsmessung KW - Neutronendiffraktion PY - 2024 AN - OPUS4-59559 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Thermografie-gestützte Untersuchung des Potentials des Kaltgasspritzens für die Reparatur zyklisch belasteter Bauteile N2 - Die Reparatur mittels Kaltgasspritzen ist eine vielversprechende Alternative zum teuren Austausch fehlerbehafteter Bauteile in der Luft- und Raumfahrt. Durch die Beschleunigung von Metallpartikeln auf Überschallgeschwindigkeiten und die resultierende plastische Verformung der Partikel beim Aufschlag auf das Substrat ohne Aufschmelzen ermöglicht Kaltgasspritzen den schichtweisen Materialauftrag. Die Gewährleistung der Strukturintegrität reparierter Bauteile, insbesondere an der Schnittstelle zwischen dem Substrat und dem aufgetragenen Material, bleibt jedoch eine große Herausforderung. Um dieses Problem zu lösen, wurden verschiedene Prozesse und Behandlungen untersucht, um die Festigkeit und Tragfähigkeit der Reparatur unter zyklischer Belastung zu optimieren. Röntgen-Computertomographie (XCT) ermöglicht die Analyse der Defekte in dem aufgetragenen Material und in der Grenzfläche. Die XCT kann jedoch nur mit hohem Aufwand in-situ während der mechanischen Prüfung eingesetzt werden. Im Gegensatz dazu kann die digitale Bildkorrelation (DIC) in-situ verwendet werden, da es sich um eine berührungslose Vollfeldtechnik handelt, die jedoch in erster Linie die durch das Prüfverfahren bedingten Verschiebungen an der Oberfläche erfasst. Um die Entwicklung der Schädigung an der Grenzfläche zu überwachen, wurde die Infrarot-Thermografie (IRT) parallel zur DIC bei der Zug- und Ermüdungsprüfung von reparierten Al6061 Proben eingesetzt. Es wurde eine gekühlte IRT-Kamera mit hoher Bildrate verwendet, die Nachverarbeitung erfolgte mittels Lock-in IRT. Mit Hilfe von IRT war es möglich, die frühe Schadensentstehung an der Grenzfläche des Substrats zu erkennen und das Risswachstum zu verfolgen. Die Bruchflächen bestätigten, dass die identifizierten Merkmale an der Grenzfläche lagen. Es werden Ergebnisse eines Vergleichs von DIC und IRT aus Ermüdungs- und Zugversuchen vorgestellt. T2 - Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Additive Fertigung KW - Kaltgasspritzen KW - Thermografie KW - Digitale Bildkorrelation KW - Ermüdungsfestigkeit PY - 2025 AN - OPUS4-64998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Cyclic Deformation Behavior of Laser Powder Bed Fused Stainless Steel 316L Role of the Manufacturing Induced Cell Structure N2 - The cyclic deformation behavior of an austenitic 316L stainless steel produced by laser powder bed fusion in two heat treated conditions and featuring a low defect population is presented. Strain controlled push/pull tests were performed between room temperature and 600 °C. The PBF‑LB/M/316L exhibits an initial cyclic hardening, followed by a cyclic softening. The grade of softening decreases (i) with increasing test temperature and (ii) after a partial dissolution of its dislocation substructure through heat treatment. The deformation behavior and its dependency on test temperature and heat-treated/microstructural condition are attributed to the slip character and related changes. With either a partially dissolved dislocation substructure or increasing test temperature the material exhibits typical wavy slip characteristics. In the opposite case, the deformation mechanism seems to be rather planar dislocation slip as the formation of slip planes spanning through entire grains was observed, seemingly acting as pathways of easy dislocation movement. T2 - TMS 2025 CY - Las Vegas, Nevada, US DA - 23.03.2025 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - Mikrostruktur KW - 316L PY - 2025 AN - OPUS4-64855 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Kriech- und Bruchverhalten von additiv hergestelltem austenitischem Stahl 316L. Vergleich zum konventionellen Werkstoff. N2 - Eine kritische Aufgabe im Rahmen der Etablierung von Prozess-Struktur-Eigenschafts-Performance-Beziehungen bei der additiven Fertigung (AM) von Metallen ist die Ermittlung von zuverlässigen und gut dokumentierten Kennwerten zum Materialverhalten sowie das Schaffen von Wissen über die Struktur-Eigenschafts-Korrelation. Schließlich ist dies die Grundlage für die Entwicklung gezielterer Prozessoptimierungen und zuverlässigerer Lebensdauer-Vorhersagen. In diesem Zusammenhang zielt dieser Beitrag darauf ab, Daten und Erkenntnisse über das Kriechverhalten des austenitischen Edelstahls 316L zu liefern, der mittels Laser-Powder-Bed-Fusion (L-PBF) hergestellt wird. Um dieses Ziel zu erreichen, wurden Proben aus konventionellem warmgewalztem sowie AM-Material gemäß den bestehenden Normen für konventionelles Material geprüft und vor und nach dem Versagen mikrostrukturell charakterisiert. Die Probekörper wurden aus einzelnen Blöcken des AM-Materials gefertigt. Die Blöcke wurden mit einer Standard-Scan- und Aufbaustrategie hergestellt und anschließend wärmebehandelt. Das Kriechverhalten wird anhand der Kriechlebensdauer und ausgewählter Kriechkurven und Kennwerte beschrieben und vergleichend bewertet. Der Einfluss von Defekten und Mikrostruktur auf das Materialverhalten wird anhand von zerstörenden und zerstörungsfreien Auswertungen an ausgewählten Proben analysiert. Der AM-Werkstoff zeigt kürzere Kriechlebensdauern, erreicht das sekundäre Kriechstadium deutlich schneller und bei geringerer Dehnung und weist eine geringere Kriechduktilität im Vergleich zu seinem konventionellen Gegenstück auf. Das Kriechschädigungsverhalten des AM-Werkstoffs ist eher mikrostruktur- als defektgesteuert und ist durch die Bildung intergranularer Kriechrisse gekennzeichnet. Als kritische Merkmale werden die Versetzungsdichte sowie die Versprödung der Korngrenzen identifiziert. Die Mikro-Computertomographie (µCT) erweist sich als Alternative zur Metallographie, um die Kriechschädigung zu analysieren. T2 - Sitzung des DGM-Arbeitskreises Mechanisches Werkstoffverhalten bei hoher Temperatur CY - Online meeting DA - 07.10.2020 KW - 316L KW - Kriechen KW - Additive Fertigung KW - Mikrostruktur KW - Mikro-Computertomographie PY - 2020 AN - OPUS4-51824 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Serrano-Munoz, Itziar T1 - Influence of microstructure and residual stress state on the fatigue behaviour of a PBF-LB/M AlSi10Mg alloy N2 - The high cooling rates (~106 K/s) occurring during Laser Powder Bed Fusion (PBF-LB/M) of AlSi10Mg induce to the formation of a fine nanometric silicon network in the as-built condition. Such unprecedented microstructure enhances the mechanical strength when compared to equivalent as-cast materials. Nevertheless, PBF-LB/M also leads to high magnitude residual stress (RS) due to the extreme localized temperature gradients. The presence of RS can be detrimental to the fatigue life of engineering components, and great efforts are focused on understanding their generation and evolution after post-process heat treatments. Typically, T6 heat treatments are used to mitigate RS and improve mechanical performances by Mg2Si precipitation during ageing at 160-180°C. Nevertheless, the solutionizing at 500-540°C vanishes the fine silicon network, leading to the formation of micrometric (average of ~2-5 µm) polygonal Si particles, similar to those observed in T6 heat-treated Al-Si cast materials. Therefore, the aim of this work is to evaluate the ability of two so-called low temperature heat treatments (i.e., at 265°C and 300°C) to mitigate RS while retaining the fine as-built microstructure inherent to PBF-LB/M AlSi10Mg. The fatigue behavior of the as-built material is subsequently compared to the two low temperature conditions. T2 - LightMat 2023 CY - Trondheim, Norway DA - 21.06.2023 KW - AlSi10Mg KW - Fatigue crack propagation KW - Residual stress KW - Post processing heat treatment PY - 2023 AN - OPUS4-57807 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep and fracture behavior of conventionally and additively manufactured stainless steel 316L N2 - A critical task within the frame of establishing process-structure-property-performance relationships in additive manufacturing (AM) of metals is producing reliable and well-documented material behavior’s data and knowledge regarding the structure-property correlation, including the role of defects. After all, it represents the basis for developing more targeted process optimizations and more reliable predictions of performance in the future. Within this context, this contribution aims to close the actual gap of limited historical data and knowledge concerning the creep behavior of the widely used austenitic stainless steel 316L, manufactured by Laser-Powder-Bed-Fusion (L-PBF). To address this objective, specimens from conventional hot-rolled and AM material were tested under application-relevant conditions according to existing standards for conventional material, and microstructurally characterized before and after failure. The test specimens were machined from single blocks from the AM material. The blocks were manufactured using a standard scan and build-up strategy and were subsequently heat-treated. The creep behavior is described and comparatively assessed based on the creep lifetime and selected creep curves and characteristic values. The effect of defects and microstructure on the material’s behavior is analyzed based on destructive and non-destructive evaluations on selected specimens. The AM material shows shorter creep lives, reaches the secondary creep stage much faster and at a lower strain, and features lower creep ductility compared to its conventional counterpart. The creep damage behavior of the AM material is more microstructure than defect controlled and is characterized by the formation and accumulation of single intergranular damage along the whole volume. Critical features identified are the grain morphology and the grain-boundary as well as the dislocation’s density. Micro-computed tomography (µCT) proves to be an alternative to metallography to analyze the creep damage. T2 - ASTM International Conference on Additive Manufacturing 2020 CY - Online meeting DA - 16.11.2020 KW - 316L KW - Creep behavior KW - Laser powder bed fusion KW - Additive manufacturing KW - Microstructure PY - 2020 AN - OPUS4-51823 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro A1 - Purayil, Sruthi Krishna Kunji A1 - Kruse, Julius A1 - Madia, Mauro A1 - Nielsen, Sören T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. This extended abstract presents findings from fatigue tests using IRT. T2 - 18th International Workshop on Advanced Infrared Technology and Applications (AITA 2025) CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-642299 DO - https://doi.org/10.3390/proceedings2025129018 VL - 129 IS - 1 SP - 1 EP - 5 PB - MDPI CY - Basel AN - OPUS4-64229 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Inasu, S. A1 - Meinel, Dietmar A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - Effect of Ammonium Polyphosphate/Silicate Content on the Postfire Mechanics of Epoxy Glass-Fiber Composites Using Facile Chocolate Bar-Inspired Structures N2 - This study investigates the postfire mechanical properties of epoxy glass-fiber reinforced composites (EP GFRCs) using increasing concentrations of ammonium polyphosphate (APP) and inorganic silicate (InSi) to modify the char and fire residue. A facile chocolate bar-inspired structure was introduced for fire exposure and subsequent flexural testing of the GFRCs. The resin matrix used here was a diglycidyl ether of bisphenol-A (DGEBA) resin, cured with dicyandiamide (DICY), and accelerated by Urone. The microstructures of the degraded composites after three-point bending tests, were evaluated using scanning electron microscopy (SEM) and x-ray computed tomography (XCT) imaging. A previous study showed that increasing the APP and InSi content significantly enhanced flame retardancy, via improved char formation under fire conditions. However, flexural properties and fire resistance were adversely affected after fire exposure, highlighting a trade-off effect. Fiber breakage and delamination of the composites increased upon failure with increasing APP + InSi content in the composite due to unconsolidated char. The experimental values for the postfire flexural mechanics were in good agreement with the two-layer model proposed in literature. This paper presents a preliminary basis for postfire mechanical testing of epoxy composites for use in fire-safe structures, using a combination of standardized testing norms. KW - Flame retardants KW - Post-fire KW - Epoxy KW - Gass fiber composites KW - Prepregs PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-627176 DO - https://doi.org/10.1002/fam.3280 SN - 0308-0501 SN - 1099-1018 VL - 49 IS - 3 SP - 329 EP - 346 PB - Wiley AN - OPUS4-62717 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Risserkennung an Spannbetonschwellen mittels Ultraschall und luftgekoppeltem Impakt-Echo N2 - Jährlich werden ca. 2,5 Millionen Betonschwellen auf den Bahnstrecken Deutschlands ausgetauscht. Ob ein Austausch notwendig ist, wird durch Sichtprüfung, also anhand äußerer Schäden, entschieden. Derzeit werden keine Verfahren eingesetzt, die Bahnschwellen auch auf nicht sichtbare Schäden überprüfen. Hier setzt das luftgekoppelte Impakt-Echo-Verfahren an, das innenliegende Schäden diagnostiziert. Mit Hilfe eines Überschall-Freistrahls wird die Eigenfrequenz der Schwelle angeregt. Ist diese durch Risse geschädigt, sinkt die Frequenz deutlich. Die Anregung erfolgt berührungslos und kontinuierlich, so dass auch Messungen in Bewegung und bei Überfahrten möglich werden. T2 - 14. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 17.03.2026 KW - Spannbetonschwelle KW - Rissdetektion KW - Ultraschallprüfung KW - Impakt-Echo Verfahren KW - Luftgekoppelte Impakt-Echo Anregung PY - 2026 AN - OPUS4-65730 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Wire arc additive manufacturing of high strength AL-MG-SI alloys N2 - Gas metal arc-based direct energy deposition (DED) additive manufacturing technologies hold significant promise for producing large-scale metal components. However, determining optimal process parameters to achieve the desired near-net shape design and mechanical performance is a complex challenge due to the intricate interplay between process parameters and material properties. This presentation highlights the use of a newly developed solid welding wire doped with TiB to improve grain refinement in metals deposited via DED-Arc for high-strength precipitation-hardening AlMgSi aluminum alloys. This wire stems from our initial metallurgical investigations into grain refinement in aluminum weld metals. The research emphasizes the relationship between process parameters and component quality, aiming to uncover the mechanisms that influence performance. This is essential for establishing a reliable range of parameters that meet quality standards, many of which are derived from traditional welding practices. Component quality was assessed by studying pore size, pore distribution, and grain morphology. To further enhance the mechanical properties of the deposited material, post-weld heat treatments—including solution treatment, quenching, and artificial aging—were applied. The study also explores how different heat treatment strategies affect the final mechanical properties. To validate the feasibility of 3D printing high-strength aluminum alloys, a more complex demonstrator component was fabricated. The results demonstrate that DED-Arc technology can produce large aluminum parts with a quality comparable to subtractive manufacturing techniques. Furthermore, the entire additive manufacturing workflow has been digitally integrated, enabling full traceability of all key process steps. This digital integration is critical for ensuring reliable quality assessments of the finished components. T2 - 77th IIW Annual Assembly and International Conference Joint Meeting of C-I, C-IV, and C-XII CY - Rhodos, Greece DA - 07.07.2024 KW - DED-Arc KW - High-strength aluminium alloys KW - Porosity assessment KW - Component testing KW - CT-analyses PY - 2024 AN - OPUS4-62014 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Plarre, Rüdiger A1 - Zocca, Andrea A1 - Spitzer, Andrea A1 - Benemann, Sigrid A1 - Gorbushina, Anna A1 - Li, Y. A1 - Waske, Anja A1 - Funk, Alexander A1 - Wilgig, Janka A1 - Günster, Jens T1 - Searching for biological feedstock material: 3D printing of wood particles from house borer and drywood termite frass N2 - Frass (fine powdery refuse or fragile perforated wood produced by the activity of boring insects) of larvae of the European house borer (EHB) and of drywood termites was tested as a natural and novel feedstock for 3D-printing of wood-based materials. Small particles produced by the drywood termite Incisitermes marginipennis and the EHB Hylotrupes bajulus during feeding in construction timber, were used. Frass is a powdery material of particularly consistent quality that is essentially biologically processed wood mixed with debris of wood and faeces. The filigree-like particles flow easily permitting the build-up of woodbased structures in a layer wise fashion using the Binder Jetting printing process. The Quality of powders produced by different insect species was compared along with the processing steps and properties of the printed parts. Drywood termite frass with a Hausner Ratio HR = 1.1 with ρBulk = 0.67 g/cm3 and ρTap = 0.74 g/cm3 was perfectly suited to deposition of uniformly packed layers in 3D printing. We suggest that a variety of naturally available feedstocks could be used in environmentally responsible approaches to scientific material sciences/additive manufacturing. KW - 3D printing KW - X-ray tomographic KW - SEM micrography KW - Drywood termite PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521517 DO - https://doi.org/10.1371/journal.pone.0246511 VL - 16 IS - 2 SP - e0246511 AN - OPUS4-52151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Quantifizierung der Unsicherheit für einen dünnbesetzten maschinellen Lerndatensatz (ML) in der zerstörungsfreien Prüfung im Bauwesen (ZfPBau) N2 - Das maschinelle Lernen (ML) wurde erfolgreich zur Lösung vieler Aufgaben in der zerstörungsfreien Prüfung im Bauwesen (ZfPBau) eingesetzt. Allerdings ist die Erstellung von Referenzdaten in den meisten Fällen extrem teuer und daher viel knapper als in anderen Forschungsbereichen. Auch decken die verfügbaren Daten mitunter nur ein einziges Szenario ab, so dass die Leistungsindikatoren oft nicht die tatsächliche Leistung des ML-Modells in der praktischen Anwendung widerspiegeln. Schätzungen, die die Übertragbarkeit von einem Szenario auf ein anderes quantifizieren, sind erforderlich, um dieser Herausforderung gerecht zu werden und den Weg für Anwendungen in der Praxis zu ebnen. In diesem Beitrag stellen wir Werkzeuge zur Beschreibung der Unsicherheit von ML in neuen ZfPBau-Szenarien vor. Zu diesem Zweck haben wir einen bestehenden Trainingsdatensatz zur Klassifizierung von Korrosionsschäden der Bewehrung in Beton um eine neue Fallstudie erweitert. Die Messungen wurden an großflächigen Betonproben mit eingebauter chloridinduzierter Korrosion des Bewehrungsstahls durchgeführt. Das Experiment simulierte den gesamten Lebenszyklus von chloridinduzierten Sichtbetonbauteilen im Labor. Unser Datensatz umfasst Potenzialfeld- und Radarmessungen. Die einzigartige Fähigkeit, die Schädigung zu überwachen und eine gezielte Korrosion einzuleiten, ermöglichte es, die Daten zu labeln - was für die Konstruktion von ML-Modellen entscheidend ist. Um die Übertragbarkeit zu untersuchen, erweitern wir unser Modell um Metadaten - wie etwa Konstruktionsmerkmale des Prüfkörpers und Umweltbedingungen. Dies erlaubt es, die Veränderung dieser Merkmale in neuen Szenarien mit statistischen Methoden als Unsicherheiten auszudrücken. Wir vergleichen verschiedene auf Stichproben und statistischer Verteilung basierende Ansätze und zeigen, wie diese Methoden eingesetzt werden können, um Wissenslücken von ML-Modellen in der ZfP zu schließen T2 - DGZfP Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Machine Learning KW - Zerstörungsfreie Prüfung KW - Datenfusion KW - Multi Sensor KW - Unsicherheitsquantifizierung PY - 2021 AN - OPUS4-54124 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ulbricht, Alexander A1 - Ávila Calderón, Luis A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Evans, Alexander A1 - Skrotzki, Birgit A1 - Bruno, Giovanni T1 - Evolution of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. KW - Creep KW - Computed Tomography KW - PBF-LB/M/316L KW - Laser Powder Bed Fusion KW - Microstructure KW - AISI 316L KW - Additive Manufacturing PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574127 DO - https://doi.org/10.1002/adem.202201581 SP - 1 EP - 9 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-57412 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sunder, S. A1 - Jauregui Rozo, Maria A1 - Deshpande, H. A1 - Neyer, A. A1 - Papaiya, V. A1 - Meinel, Dietmar A1 - Schartel, Bernhard A1 - Ruckdäschel, H. T1 - Char to the Rescue: Processing and Transfer of Flame-Retardant Epoxy Resins, Adjusting the Fire Behavior and Post-Fire Structural Integrity of Glass Fiber Composites N2 - Epoxy (EP) glass fiber reinforced composites (GFRCs) are extensively used in structural applications due to their excellent thermal and mechanical properties, but their inherent flammability limits fire-safe deployment. While numerous studies examine the flame retardancy of resins or individual composite systems, comprehensive studies evaluating simultaneous improvements in flame retardancy and post-fire mechanical integrity, specifically through prepreg processing, remain challenging. This study investigates the effectiveness and transferability of phosphorus-based flame retardant (FR) systems to diglycidyl ether of bisphenol A (DGEBA) and EP novolac resin matrices and their corresponding bidirectional glass fiber composites via prepregs. The FRs are chosen based on varying modes of action: ammonium polyphosphate with inorganic silicate (APP/InSi) primarily acts in the condensed phase (CP), and aluminum diethyl phosphinate with zinc hydroxystannate (AldietPO2/ZHS) is known to demonstrate both gas-phase (GP) and CP activity. Fire residues are tailored to compensate for structural defects from fire exposure. EP novolac, with higher aromaticity and cross-linking, possesses better inherent flame resistance compared to DGEBA. The novolac composites containing AldietPO2/ZHS simultaneously showed the highest retention of flexural properties after fire exposure and the best fire safety index. The experimental values of the post-fire flexural properties in the composites calibrated damage parameters in two theoretical models. KW - Composites KW - DGEBA KW - Epoxy novolac KW - Post-fire KW - Prepregs PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643752 DO - https://doi.org/10.1002/pol.20250692 SN - 2642-4169 SN - 2642-4150 VL - 63 IS - 20 SP - 4295 EP - 4309 PB - Wiley AN - OPUS4-64375 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jauregui Rozo, Maria A1 - Sunder, S. A1 - Inasu, S. A1 - Meinel, Dietmar A1 - Ruckdäschel, H. A1 - Schartel, Bernhard T1 - Weaving Through Fire and Force: Fire Behavior and Fire Stability of Unidirectional, Bidirectional, and Woven Roving Glass-Fiber Composites N2 - This study systematically investigates the transfer of flame retardants (FRs) from epoxy resins to composites. The flame-retardant composites are formulated using bisphenol A diglycidyl ether as the resin and dicyandiamide as the hardener, reinforced with glass fibers (GFs) using various textile architectures: unidirectional (UD), bidirectional (BD), and woven rovings (WR). These composites are evaluated using bench-scale fire stability tests and cone calorimeter experiments to assess critical parameters, including the temperature at failure, time to failure, and fire behavior. Among the tested configurations, UD-GFs demonstrate superior flame retardancy, fire stability, flammability, and mechanical performance, attributed to their higher residue yield, forming a more efficient protective char layer. However, the addition of FRs is limited by their impact on the material's mechanical properties. When the FR content increases to 30 and 50 wt.% of the resin, the composites exhibit a decrease in mechanical performance, adversely affecting both time to failure and temperature at failure. While adding FRs reduces the risk of fire propagation, it does not substantially enhance fire stability or mechanical performance. KW - Fire Resistance KW - Fiber-Reinforced Polymer Composites KW - Fire Stability KW - Glass Fibers KW - Fire Behavior PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-631220 SN - 1438-7492 SN - 1439-2054 VL - 310 IS - 5 SP - 2400432 PB - Wiley VHC-Verlag AN - OPUS4-63122 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schröder, Jakob A1 - Han, Ying A1 - Fritsch, Tobias A1 - Hejazi, Bardia A1 - Ulbricht, Alexander A1 - Skrotzki, Birgit A1 - Bruno, Giovanni T1 - X-ray computed tomography quantifies primary phases and reveals crack morphology in high-cycle fatigue of aluminum alloy EN AW-2618A N2 - Since the introduction of high-strength aluminum alloys understanding their fatigue behavior is of high interest for the structural integrity of engineering components, in this context, the alloy EN AW-2618A gains its high strength from both nanometer size precipitates and micrometer size primary phases. The latter phases are often identified as crack initiation sites. In this study, it uses a combination of synchrotron and laboratory-based X-ray computed tomography to image and quantify such primary phases and the fatigue cracks appearing in interrupted tests. Based on the gray-level differences in the synchrotron X-ray computed tomography scans, this study is able to distinguish low- and high-absorbing particles. The dominant (volume fraction >99%) high absorbing primary phase can be quantified in good agreement with results of Thermo-Calc calculations. To image the fatigue crack, laboratory X-ray computed tomography scans are performed at different tensile loads to open the crack. The results show that with an appropriate crack opening tensile load, the fatigue crack morphology can be reliably revealed. Based on these results, the influence of the primary phases on the fatigue crack initiation and propagation are discussed. KW - X-ray computed tomography KW - Fatigue KW - Aluminum KW - Primary phases PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632724 DO - https://doi.org/10.1002/adem.202500235 SN - 1527-2648 SP - 1 EP - 9 PB - Wiley-VCH CY - Weinheim AN - OPUS4-63272 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago A1 - Teske, Tanita A1 - Hilgenberg, Kai A1 - Madia, Mauro A1 - Nielsen, S. A1 - Gärtner, F. A1 - Klassen, T. T1 - Untersuchung des Potenzials von Kaltgasspritzen für die Reparatur zyklisch belasteter Bauteile T1 - Investigation on the capability of cold-spray for repair of cyclically loaded components N2 - Die Reparatur mittels Kaltgasspritzen ist eine vielversprechende Alternative zum teuren Austausch fehlerbehafteter Bauteile in der Luft- und Raumfahrt. Im Rahmen dieser Arbeit wurde das Potential des Verfahrens an der hochfesten Aluminiumlegierungen Al6061-T6 unter Anwendung von Stickstoff als kostengünstiges Prozessgas untersucht. Es wurden quasi-statische Zugversuche und einachsige Zeitfestigkeitsversuche mit besonderem Fokus auf das in-situ Kugelstrahlen zur Verbesserung der mechanischen Eigenschaften durchgeführt. Im Ergebnis wurde die Verbesserung der Adhäsion zwischen Substrat und aufgebautem Werkstoff als entscheidendes Kriterium für eine Anwendbarkeit ermittelt. Die Laserstrukturierung von Substratoberflächen ist hierfür vielversprechend und wurde im Rahmen der Arbeit mittels Adhäsionsversuchen untersucht. N2 - Repair by cold-spray is a promising alternative to the costly replacement of flawed components in aerospace applications. In the present work this process was investigated on the high-strength aluminum alloy Al6061-T6. For the cold-spray process, inexpensive Nitrogen was used as process-gas. Quasi-static tensile and highcycle- fatigue tests (HCF) were performed, focusing on in-situ shot peening to improve the mechanical properties of the repaired part. An improved adhesion between substrate and built-up material was identified as a key-factor for the applicability of the process. Under this respect laser-structuring of the substrate surface was applied and its effect on the mechanical performance of the restored samples were examined by adhesion tests. T2 - 9. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Stuttgart, Germany DA - 06.11.2024 KW - Kaltgasspritzen KW - cold-spray KW - Reparatur KW - Repair KW - Ermüdungsfestigkeit KW - Fatigue KW - Luft- und Raumfahrt KW - Aerospace KW - Substratvorbehandlung KW - Substrate pre-treatment PY - 2024 DO - https://doi.org/10.48447/ADD-2024-BB VL - 409 SP - 67 EP - 79 AN - OPUS4-63182 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Entwicklung der Mikrostruktur der mechanischen Eigenschaften und der Eigenspannungen in L-PBF 316L N2 - Die additive Fertigung (AM) metallischer Werkstoffe mittels Laser Powder Bed Fusion (L-PBF) ermöglicht einzigartige hierarchische Mikrostrukturen, die zu Verbesserungen bestimmter mechanischer Eigenschaften gegenüber konventionell hergestellten Varianten derselben Legierung führen können. Allerdings ist das L-PBF-Verfahren häufig durch das Vorhandensein hoher Eigenspannungen gekennzeichnet, die es zu verstehen und zu mindern gilt. Daher ist das Verständnis der Mikrostrukturen, der Eigenspannungen und der daraus resultierenden mechanischen Eigenschaften entscheidend für eine breite Akzeptanz bei sicherheitskritischen Anwendungen. Die BAM hat ein multidisziplinäres Forschungsprogramm gestartet, um diese Aspekte bei LPBF 316L zu untersuchen. Der vorliegende Beitrag stellt einige der wichtigsten Ergebnisse vor: der Einfluss von Prozessparametern auf die Mikrostruktur, der Einfluss von Mikrostruktur und Textur auf die Festigkeit, Kriechverhalten und Schädigung und die Stabilität von Eigenspannungen und Mikrostruktur unter Wärmebehandlungsbedingungen. T2 - DGM 3. Fachtagung Werkstoffe und Additive Fertigung CY - Dresden, Germany DA - 11.05.2022 KW - Mechanische Eigenschaften KW - Additive Fertigung KW - L-PBF 316L KW - Entwicklung KW - Mikrostruktur KW - Eigenspannung PY - 2022 AN - OPUS4-55786 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Damage Tolerant Approach in Additively Manufactured Metallic Materials N2 - Damage tolerance counts as one of the most widespread approach to fatigue assessment and surely as one of the most promising in understanding the process-structure-property-performance relationships in additively manufactured metallic materials. Manufacturing defects, surface roughness, microstructural features, short and long crack fatigue propagation, residual stresses and applied loads can be taken into consideration in a fracture mechanics-based fatigue assessment. Many aspects are crucial to the reliable component life prediction. Among those a prominent role is played by an accurate measurement and modelling of the short crack fatigue behavior, and reliable statistical characterization of defects and residual stresses. This work aims at addressing the issues related to both experimental testing, fatigue and fatigue crack propagation, and fracture mechanics-based modelling of fatigue lives. Examples will be provided on an additively manufactured AISI 316 L. T2 - TMS2021 VIRTUAL CY - Online meeting DA - 15.03.2021 KW - AISI 316L KW - Additive Manufacturing KW - Damage Tolerance KW - Microstructure KW - Defects KW - Residual Stress PY - 2021 AN - OPUS4-52293 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Maierhofer, Christiane A1 - Straße, Anne A1 - Gornushkin, Igor B. A1 - Gumenyuk, Andrey T1 - Vergleich der Messungen der Schmelzbadtemperatur bei der Additiven Fertigung von Metallen mittels IR-Spektroskopie und Thermografie T1 - Comparison of measurements of the melt pool temperature during the additive production of metals by means of IR spectroscopy and thermography N2 - Im Rahmen des Themenfeldprojektes „Process Monitoring of AM“ (ProMoAM) evaluiert die Bundesanstalt für Materialforschung und -Prüfung (BAM) gegenwärtig die Anwendbarkeit verschiedenster ZfP-Verfahren zur in-situ Prozessüberwachung in der additiven Fertigung (AM) von Metallen in Hinblick auf die Qualitätssicherung. Einige der wichtigsten Messgrößen sind hierbei die Temperatur des Schmelzbades und die Abkühlrate, welche starken Einfluss auf das Gefüge und die Eigenspannung haben. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zu Temperaturbestimmung an. Hierbei stellen jedoch u. a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen der verwendeten Legierung große experimentelle Herausforderungen dar. Eine weitere Herausforderung stellt für die IR-Spektroskopie die Absorption durch das Schutzgas und weitere optische Elemente dar. Um diese auch in einem industriellen Umfeld kompensieren zu können, wurde eine Methode entwickelt, die das gemessene Spektrum bei der Verfestigung des Werkstoffes als Referenz nutzt. In diesem Beitrag wird die Anwendung dieser Methode für die IR-Spektrometrie als auch Thermografische Messungen beim Laser-Pulver-Auftragschweißen von 316L gezeigt, wobei beide Methoden weiterhin in Hinblick auf ihre individuellen Vor- und Nachteile miteinander verglichen werden. N2 - Within the topic area project “Process Monitoring of AM” (ProMoAM) the Federal Institute for Materials Research and Testing is currently evaluating the applicability of various NDT methods for in-situ process Monitoring in the additive manufacturing (AM) of metals with regard to quality assurance. Two of the most important variables to measure are the temperature of the molten pool and the cooling rate, which have a strong influence on the microstructure and the residual stress. Due to the accessibility of the workpiece during the construction process, optical methods for temperature determination are suitable. However, the wide range of temperatures to be measured, the determination of emissivity and its change during phase transitions of the alloy pose great experimental challenges. Another challenge for IR spectroscopy is the absorption by the inert gas and other optical elements. In order to be able to compensate for this in an industrial environment, a method was developed which uses the measured spectrum as a reference when the material is solidified. This paper shows the application of this method for IR spectrometry as well as thermographic measurements during laser powder cladding of 316L. Furthermore both methods are compared with respect to their individual Advantages and disadvantages. KW - Laser-Pulver-Auftragschweißen KW - Thermografie KW - Direct Energy Deposition KW - IR-Spektroskopie KW - Additive Fertigung KW - Laser metal deposition KW - Thermography KW - IR-spectroscopy KW - Additive manufacturing PY - 2021 DO - https://doi.org/10.1515/teme-2021-0056 VL - 88 IS - 10 SP - 626 EP - 632 PB - De Gruyter CY - Oldenburg AN - OPUS4-52987 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying T1 - Segmented primary phases of Al-alloy EN AW-2618A in the T61 state using synchrotron computed tomography N2 - The video file contains data from a synchrotron computed tomography measurement of the primary phases of the Al-alloy EN AW-2618A in the T61 state. The volume fraction of the primary phases was determined. KW - Aluminum alloy KW - EN AW-2618A KW - Computed tomography KW - Primary phases PY - 2024 DO - https://doi.org/10.5281/zenodo.12730717 PB - Zenodo CY - Geneva AN - OPUS4-60657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit T1 - Improving the Reproducibility of Characterization and Quantification of Precipitates through Automated Image Processing and Digital Representation of Processing Steps N2 - The strength of age-hardenable aluminum alloys is based on the controlled formation of nm-sized precipitates, which represent obstacles to dislocation movement. Transmission electron microscopy (TEM) is generally used to identify precipitate types and orientations and to determine their size. This geometric quantification (e.g., length, diameter) is often performed by manual image analysis, which is very time consuming and sometimes poses reproducibility problems. The present work aims at the digital representation of this characterization method by proposing an automatable digital approach. Based on DF-TEM images of different precipitation states of alloy EN AW-2618A, a modularizable digital workflow is described for the quantitative analysis of precipitate dimensions. The integration of this workflow into a data pipeline concept is also presented. The semantic structuring of data allows data to be shared and reused for other applications and purposes, which enables interoperability. T2 - ICAA19 International Conference on Aluminum Alloys CY - Atlanta, GA, USA DA - 23.06.2024 KW - Digital representation KW - Automatable digital approach KW - Digital workflow KW - Quantitative image analysis KW - Data pipeline concept KW - Semantic structuring KW - Interoperability KW - FAIR data management PY - 2024 AN - OPUS4-60427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hébrard, Louis T1 - Comparison of Room and High Temperature Fatigue Behavior of a New LPBF VDM 780 Alloy N2 - The actual environmental challenges require a huge effort from all industrial sectors to reduce their emissions of greenhouse gasses and pollutants. In this context, aeronautics is deeply concerned as one of the most emissive industrial sectors (cf. EU Green Deal). The answer to this pressing challenge is complex and involves new fuels and engine concepts, new aerostructures with higher weight-savings, as well as new, energy-efficient, and sustainable manufacturing technologies and materials. Two technologies may contribute particularly to achieving the goals: (i) new and more energy-efficient processes such as additive manufacturing (AM) can be used for part production; (ii) the engine efficiency of airplanes can be significantly improved to save fuel and reduce gas emissions. The latter can be achieved by increasing the engine thermal efficiency, i.e., increasing the turbine inlet temperature. Currently, only single-crystalline cast materials are available to be used for the thermally highest-loaded parts in the gas turbine engine, i.e., the turbine blades in the high-pressure turbine just behind the combustion chamber. These materials rely on a special casting technology, although they lose these original material performances when additive manufactured. In addition, current materials suitable for metal additive manufacturing have a limited range of temperature application. Therefore, the focus is on the development of new materials targeting higher in-service operation temperatures and durability. Recently, a new Ni-based superalloy (VDM 780) has been developed to ensure microstructural stability up to 800 °C. The goal of this work is to provide a deeper understanding of the high temperature fatigue properties of this alloy. This will enable the identification of the maximum operating temperature of this alloy and assess its performance in order to establish its potential in view of a new generation of more efficient aero-engines. T2 - 11th Edition of Fatigue Design International Conference CY - Senlis, France DA - 19.11.2025 KW - Fatigue KW - Additive Manufacturing KW - Ni-based superalloy KW - High Temperature PY - 2025 AN - OPUS4-64992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Effect of heat treatment on the microstructure, residual stress state and fatigue properties of PBF-LB/M AlSi10Mg N2 - Al-Si alloys produced by Laser Powder Bed Fusion (PBF-LB/M) techniques allow the fabrication of lightweight free-shape components. Due to the extremely heterogeneous cooling and heating, PBF-LB/M induces high magnitude residual stress (RS) and a fine Si microstructure. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their evolution before and after post-process heat treatments (HT). T2 - Alloys for Additive Manufacturing Symposium 2022 (AAMS22) CY - Munich, Germany DA - 12.09.2022 KW - Neutron diffraction KW - X-ray diffraction KW - Crack propagation PY - 2022 AN - OPUS4-55871 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Huang, T. A1 - Zheng, Y. A1 - Ma, J. A1 - Zhang, S. A1 - Sun, F. A1 - Wang, K. A1 - Osenberg, M. A1 - Hilger, A. A1 - Markötter, Henning A1 - Manke, I. A1 - Wilde, F. A1 - Hu, Z. A1 - Shen, X. A1 - Kuo, C.-Y. A1 - Chen, C.-T. A1 - Wang, X. A1 - Han, P. A1 - Hsu, S.-Y. A1 - Chen, J.-M. A1 - Dong, S. A1 - Cui, G. T1 - Cavity-Engineered Polycrystalline Cathodes Resolve Stress Concentration Problem in All-Solid-State Lithium Metal Batteries N2 - The development of all-solid-state lithium metal batteries (ASSLMBs) has pushed beyond the energy density limit of conventional liquid systems. However, stress concentration remains a critical yet poorly understood cause of degradation in ASSLMBs, particularly in widely used polycrystalline (PC) Ni-rich cathode systems. Herein, we design cavity-contained PC LiNi0.9Co0.05Mn0.05O2 (NCM) cathode particles to resolve the stress concentration problem in particle-electrode-battery multiscale by bottom-up stress management. Synchrotron X-ray tomography and multiscale finite element simulations disclose the cathode reaction heterogeneity initiates stress concentration and particle-electrode-battery multiscale mechanical-electrochemical degradation. Compared to cavity-free and multi-cavity NCM, central-cavity NCM suppressed cracking within the particles through shortened ionic transport distances and a built-in stress-relief space, enhanced (de)lithiation depth and uniformity at the cathode, reduced porosity and fracture in the electrolyte, and inhibited lithium dendrite formation at the anode, suggesting significantly improved stress uniformity in particle-electrode-battery levels. Consequently, ASSLMBs using the central-cavity NCM delivers a superior cycling stability (86.4% after 200 cycles and 81.5% after 400 cycles), outperforming both the traditional cavity-free NCM (51.6% after 200 cycles) and highly anticipated single crystal NCM (44.2% after 400 cycles). This work links particle-electrode-battery multiscale mechanical-electrochemical behavior, providing valuable insights for designing ASSLMBs with long lifespan from a holistic perspective. KW - All-solid-state lithium metal batteries KW - Central-cavity polycrystalline cathode KW - Mechanical-electrochemical degradation KW - Multi-scale failure KW - Stress concentration PY - 2026 DO - https://doi.org/10.1002/adma.72940 SN - 1521-4095 SP - 1 EP - 13 PB - Wiley CY - Weinheim AN - OPUS4-65941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Usmani, Shirin M. A1 - Plarre, Rüdiger A1 - Hübert, Thomas A1 - Kemnitz, E. ED - Richter, K. ED - Van de Kulien, J.-W. T1 - Termite resistance of pine wood treated with nano metal fluorides N2 - Fluorides are well-known as wood preservatives. One of the limitations of fluoride-based wood preservatives is their high leachability. Alternative to current fluoride salts such as NaF used in wood protection are low water-soluble fluorides. However, impregnation of low water-soluble fluorides into wood poses a challenge. To address this challenge, low water-soluble fluorides like calcium fluoride (CaF2) and magnesium fluoride (MgF2) were synthesized as nanoparticles via the fluorolytic sol−gel synthesis and then impregnated into wood specimens. In this study, the toxicity of nano metal fluorides was assessed by termite mortality, mass loss and visual analysis of treated specimens after eight weeks of exposure to termites, Coptotermes formosanus. Nano metal fluorides with sol concentrations of 0.5 M and higher were found to be effective against termites resulting in 100% termite mortality and significantly inhibited termite feeding. Among the formulations tested, the least damage was found for specimens treated with combinations of CaF2 and MgF2 with an average mass loss less than 1% and visual rating of “1”. These results demonstrate the efficacy of low water-soluble nano metal fluorides to protect wood from termite attack. KW - Holzschutzmittel KW - Nanoparticles KW - Fluorides KW - Termites PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-514325 DO - https://doi.org/10.1007/s00107-020-01522-z VL - 78 SP - 493 EP - 499 PB - Springer CY - Berlin AN - OPUS4-51432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hillmann, S. A1 - Strangfeld, Christoph T1 - Zerstörungsfreie Detektion verdeckter Risse in Eisenbahn-Spannbetonschwellen – Wo stehen wir aktuell? N2 - Verdeckte Risse in Eisenbahn-Spannbetonschwellen können zum plötzlichen Versagen der Schwelle und dem Verlust der Spurhaltefähigkeit führen. Im schlimmsten Fall kann dies bei Überfahrt eines Schienenfahrzeugs eine Entgleisung bewirken. Einige Risstypen entstehen im Inneren der Schwelle und breiten sich unerkannt aus. Dies führt weit vor der äußeren Sichtbarkeit bereits zu einer deutlichen Minderung der Querschnittsfestigkeit und damit Instabilität der Schwelle. T2 - 14. Fachtagung ZfP im Eisenbahnwesen CY - Erfurt, Germany DA - 17.03.2026 KW - Betonschwellen KW - Prüfzug KW - Rissprüfung PY - 2026 AN - OPUS4-65910 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Scheuschner, Nils A1 - Altenburg, Simon A1 - Pignatelli, Giuseppe A1 - Gornushkin, Igor B. A1 - Baensch, Franziska A1 - Rethmeier, Michael T1 - In-situ Prozessüberwachung beim Laser-Pulver-Auftragschweißen (LPA) mittels Thermografie, optischer Emissionsspektroskopie (OES) und Schallemissionsanalyse (SEA) N2 - Vor allem in den letzten Jahren ist das Interesse der Industrie an der additiven Fertigung deutlich gestiegen. Die Vorteile dieser Verfahren sind zahlreich und ermöglichen eine ressourcenschonende, kundenorientierte Fertigung von Bauteilen, welche zur stetigen Entwicklung neue Anwendungsbereiche und Werkstoffe führen. Aufgrund der steigenden Anwendungsfälle, nimmt auch der Wunsch nach Betriebssicherheit unabhängig von anschließenden kostenintensiven zerstörenden und zerstörungsfreien Prüfverfahren zu. Zu diesem Zweck werden im Rahmen des von der BAM durchgeführten Themenfeldprojektes „Prozessmonitoring in Additive Manufacturing“ verschiedenste Verfahren auf ihre Tauglichkeit für den in-situ Einsatz bei der Prozessüberwachung in der additiven Fertigung untersucht. Hier werden drei dieser in-situ Verfahren, die Thermografie, die optische Emissionsspektroskopie und die Schallmissionsanalyse für den Einsatz beim Laser-Pulver-Auftragschweißen betrachtet. T2 - 41. Assistentenseminar der Füge- und Schweißtechnik CY - Magdeburg, Germany DA - 02.09.2020 KW - Laser-Pulver-Auftragschweißen (LPA) KW - Thermographie KW - Optische Emissionsspektroskopie (OES) KW - Schallemissionsanalyse (SEA) PY - 2021 SN - 978-3-96144-141-9 VL - 370 SP - 132 EP - 140 PB - DVS MEdia CY - Düsseldorf AN - OPUS4-53967 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Serrano-Munoz, Itziar A1 - Dufrenoy, Philippe A1 - Magnier, Vincent T1 - Rationalizing the microstructure interplay in the thermal conductivity of a metal matrix composite via 3D imaged-based finite element modeling N2 - The thermal performance of metallic brake lining materials plays a decisive role in the safety and efficiency of high-speed railway braking systems. In this study, a combined experimental–numerical methodology is developed to rationalize the influence of microstructural constituents on the effective thermal conductivity of a sintered metal matrix composite (MMC) brake lining. Laser Flash Analysis (LFA) is first employed to determine the thermal conductivity of some individual constituents as well as that of reference composites. X-ray CT (XCT) provides three-dimensional reconstructions of the microstructure that are subsequently used to generate realistic image-based finite element meshes. The unknown thermal conductivities of the graphite particles are identified through a Finite Element Model Updating (FEMU) scheme, where numerical predictions of the effective conductivity are iteratively matched to LFA measurements. These findings highlight the strong anisotropy of graphite particles and their favored orientation after compaction, which governs heat transport pathways. Moreover, the presence of intra-, inter-, and inter-connectivity porosity within and around the graphite is shown to significantly reduce the transverse conductivity, rationalizing the discrepancy between the FEM predictions and experimental values. Overall, the proposed approach demonstrates how combining LFA, XCT and FEMU enables the identification of constituent-level conductivities and provides new insights into the microstructure/thermal-property relationships of MMC brake linings. KW - Brake lining material KW - Thermal conductivity KW - Graphite particles KW - Laser flash analysis (LFA) KW - X-ray computed tomography (XCT) KW - 3D finite element model updating (FEMU) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-657756 DO - https://doi.org/10.1016/j.ijheatmasstransfer.2026.128735 SN - 0017-9310 VL - 264 SP - 1 EP - 14 PB - Elsevier CY - Amsterdam AN - OPUS4-65775 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suárez Ocaño, Patricia A1 - Ávila Calderón, Luis A1 - Agudo Jácome, Leonardo A1 - Rehmer, Birgit A1 - Mohr, Gunther A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Effect of 700–900 °C heat treatments and room and high temperature tensile deformation on the microstructure of laser powder bed fused 316L stainless steel N2 - The effect of post-processing heat treatments on the hierarchical microstructure evolution and mechanical strength of the austenitic stainless steel 316L produced by laser powder bed fusion has been investigated. Heat treatments between 700 and 900 ◦C and 0.5 to 3 h, were applied to samples treated at 450 ◦C for 4 h. The results showed a stable microstructure at all studied temperatures and times in terms of grain size, morphology, aspect ratio, density of low-angle grain boundaries, and texture. However, temperature and time promoted the diffusion of segregated elements together with a reduction in dislocation density and disappearance of the cellular structure. This was associated with a reduction in hardness and tensile proof strength at both room and high temperature. In addition, microstructural characterization coupled with thermodynamic CALPHAD-based equilibrium calculations showed that the formation of carbides and intermetallic phases was already visible after annealing at 800 ◦C for 3 hours, although these intermetallics did not affect the tensile properties at this level. Analysis of the microstructure evolution after tensile deformation showed differences in the deformation mechanisms at room and high temperature, with twinning and martensitic transformation occurring at room temperature, the latter not widely reported for additively manufactured 316L. Finally, comparisons with similar materials produced under comparable conditions showed differences in the tensile properties, attributed to differences in chemical composition and the associated presence of stacking faults in the undeformed state. KW - Additive manufacturing KW - 316L stainless steel KW - Heat treatments KW - Tensile properties KW - Microstructure PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-632471 DO - https://doi.org/10.1016/j.msea.2025.148469 SN - 0921-5093 VL - 939 SP - 1 EP - 24 PB - Elsevier CY - Amsterdam AN - OPUS4-63247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Altenburg, Simon A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Maierhofer, Christiane T1 - In-situ monitoring of a laser metal deposition (LMD) process: comparison of MWIR, SWIR and high-speed NIR thermography N2 - Additive manufacturing offers a range of novel applications. However, the manufacturing process is complex and the production of almost defect-free parts with high reliability and durability is still a challenge. Thermography is a valuable tool for process surveillance, especially in metal additive manufacturing processes. The high process temperatures allow one to use cameras usually operating in the visible spectral range. Here, we compare the results of measurements during the manufacturing process of a commercial laser metal deposition setup using a mid wavelength infrared camera with those from a short wavelength infrared camera and those from a visual spectrum high-speed camera with band pass filter in the near infrared range. KW - Additive Manufacturing KW - Process monitoring KW - Thermography KW - LMD KW - Metal KW - MWIR KW - SWIR KW - NIR PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-516318 DO - https://doi.org/10.1080/17686733.2020.1829889 VL - 19 IS - 2 SP - 97 EP - 114 PB - Taylor & Francis Group CY - London, UK AN - OPUS4-51631 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Klotz, Ulrich E. A1 - Tiberto, Dario A1 - Vafaeenezhad, Hossein A1 - Mishurova, Tatiana A1 - Skrotzki, Birgit T1 - Effect of keyhole and lack-of-fusion pores on the anisotropic microstructure and mechanical properties of PBF-LB/M-produced CuCrZr alloy N2 - Due to the high reflectance and heat conductivity of copper and its alloys, the processing window for laser-based powder bed fusion (PBF-LB/M) processing of high-density copper components fundamentally overlaps with conduction and keyhole melting zones, resulting in the emergence of certain pores in the structure of printed parts. The present research aims to study how the development of process-induced lack-of-fusion or keyhole porosities during the PBF-LB/M process can affect the anisotropic microstructure and mechanical properties of the produced copper alloys. For this purpose, several samples were produced utilizing a similar CuCrZr-feedstock composition but varied process parameters from different areas of the PBF-LB/M processing window, specifically at laser powers of 300 W and 380 W which define the boarders of the conduction and keyhole regimes. X-ray computed tomography (XCT) revealed that the 300-W and 380-W samples achieved relative densities of 98.88% and 99.99%, respectively, with elongated lack-of-fusion pores forming at 300 W and semi-spherical keyhole pores at 380 W. Microstructural analyses employing scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) demonstrated strong anisotropy in different build directions of the samples, owing to the growth of long columnar grains with intense < 101  orientation along the build directions. Here, the emergence of different types of pores can cause competition between the epitaxial growth of columnar grains and the heterogeneous nucleation of new grains on the layers’ interfaces, thereby significantly varying the grain size, preferred orientation, crystallographic texture, and microstructural anisotropy of the samples. Furthermore, compression tests and nanoindentation measurements of the printed alloys in the longitudinal and transverse directions revealed that the 300 W and 380 W samples exhibited compressive strength anisotropies of 0.061 and 0.072, and average nanoindentation hardness values of 1.3 GPa and 1.5 GPa, respectively. The orientation of elongated lack-of-fusion porosities perpendicular to the loading axis was identified as the most damaging factor, significantly reducing mechanical performance compared to the uniformly distributed keyhole pores. KW - Copper Alloy KW - Laser-based powder bed fusion KW - Microstructure KW - Mechanical properties KW - X-ray computed tomography (XCT) KW - Porosity KW - Anisotropy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625655 DO - https://doi.org/10.1007/s40964-025-00972-2 SN - 2363-9520 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-62565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Avila Calderon, Luis Alexander T1 - On the role of the manufacturing-induced cell structure in laser-powder-bed-fused stainless steel 316L during cyclic plastic deformation N2 - The room temperature cyclic plastic deformation behavior of stainless steel 316L produced by laser powder bed fusion and heat treated to two microstructural conditions was investigated in strain-controlled incremental-step-test low-cycle fatigue experiments. The heat treatments were performed at 450 °C for 4 h and at 900 °C for 1 h. The lower temperature heat treatment retains the cell structure present in the as-built material. The higher temperature heat treatment leads to disappearance of the cell structure and a decreased proof strength. Both investigated heat treatment conditions exhibited cyclic softening. In the condition heat treated at 900 °C for 1 h, the ability of the cell structure to act as barrier against plastic deformation when cyclically strained is degraded, which is reflected in the reduction of the cyclic yield strength. In that same condition, the cyclic softening was less pronounced. The presence or absence of the manufacturing-induced cell structure seems to determine the slip mode. When present, the microstructural evidence points to a planar slip behavior. After heat treatment at 900 °C for 1 h, which led to its dissolution, microstructural investigations revealed a wavy slip behavior, which has been also reported for the conventionally manufactured 316L counterpart [1]. In this case, the formation of low-energy dislocation structures acts as softening agent. T2 - Additive Manufacturing 2026 CY - Kassel, Germany DA - 25.03.2026 KW - AGIL KW - Additive Fertigung KW - Low-Cycle-Fatigue KW - 316L KW - Mikrostruktur PY - 2026 AN - OPUS4-65746 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Microstructure Based Study on the Low Cycle Fatigue Behavior of Stainless Steel 316L manufactured by Laser Powder Bed Fusion N2 - Due to the advantages of Laser Powder Bed Fusion (PBF-LB), i.e., design freedom and the possibility to manufacture parts with filigree structures, and the considerable amount of knowledge available for 316L in its conventional variant, the mechanical behavior, and related microstructure-property relationships of PBF-LB/316L are increasingly subject of research. However, many aspects regarding the - application-relevant - mechanical behavior at high temperatures are not yet fully understood. Here, we present the results of an experimental study on the LCF behavior of PBF-LB/316L featuring a low defect population, which makes this study more microstructure-focused than most of the studies in the literature. The LCF tests were performed between room temperature (RT) and 600 °C. The mechanical response is characterized by strain-life curves, and hysteresis and cyclic deformation curves. The damage and deformation mechanisms are studied with X-ray computed tomography, and optical and electron microscopy. The PBF-LB/M/316L was heat treated at 450 °C for 4 h, and a hot‑rolled (HR) 316L variant with a fully recrystallized equiaxed microstructure was tested as a reference. Besides, selected investigations were performed after a subsequent heat treatment at 900 °C for 1 h. The PBF-LB/316L exhibits higher cyclic stresses than HR/316L for most of the fatigue life, especially at room temperature. At the smallest strain amplitudes, the fatigue lives of PBF-LB/M/316L are markedly shorter than in HR/316L. The main damage mechanisms are multiple cracking at slip bands (RT) and intergranular cracking (600 °C). Neither the melt pool boundaries nor the gas porosity have a significant influence on the LCF damage mechanism. The cyclic stress-strain deformation behavior of PBF-LB/M/316L features an initial hardening followed by a continuous softening. The additional heat treatment at 900 °C for 1 h led to decreased cyclic stresses, and a longer fatigue life. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - AGIL KW - 316L KW - Microstructure KW - Low Cycle Fatigue KW - Heat Treatment KW - Laser Poeder Bed Fusion PY - 2024 AN - OPUS4-60432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - The broader industrial adoption of metal AM in safety-critical applications is limited, among others, by the still in-sufficient understanding of process–structure–property relationships and a lack of reliable mate-rial data. The content presented here approaches this limitation regarding the creep behavior of one of the most studied AM alloys: PBF-LB/M/316L stainless steel. A nearly as-built and a condition heat treated at 900 °C for 1 h, along with a conventionally manufactured variant are investigated. The creep behavior until reaching the minimum creep rate is mainly determined by the solidification cell structure. The damage is overall mainly intergranular, independent of the heat treated condition. The heat treatment at 900 °C for 1 h partially influenced the microstructure (mainly in terms of cell structure). The creep behavior until reaching the minimum creep rate remained nearly unchanged. The creep lifetime and ductility were enhanced. The crystallographic texture evolved after creep deformation. T2 - TMS 2025 Annual Meeting & Exhibition CY - Las Vegas, NV, USA DA - 23.03.2025 KW - AGIL KW - Creep KW - 316L KW - Microstructure PY - 2025 AN - OPUS4-63456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Influence of residual stress and microstructure on mechanical performance of LPBF TI-6AL-4V N2 - Ti-6Al-4V alloy is intensively used in the aerospace industry because of its high specific strength. However, the application of Laser Powder Bed Fusion (LPBF) Ti-6Al-4V alloy for structurally critical load-bearing components is limited. One of the main limiting factors affecting the structural integrity, are manufacturing defects. Additionally, the high cooling rates associated with LPBF process result in the formation of large residual stress (RS) with complex fields. Such RS can cause cracking and geometrical distortions of the part even right after production. Also, the microstructure of LPBF Ti-6Al-4V in the as-built condition is significantly different from that of the conventionally produced alloy. All these factors affect the mechanical behavior of the material. Therefore, to improve the material performance it is important to evaluate the individual effect of RS, defects, and microstructure on fatigue life. To this aim Ti-6Al-4V LPBF material in as-built condition and subjected to different post-processing, including two heat treatments (for stress relief and microstructural modification) and Hot Isostatic Pressing (HIP, for densification), were investigated. Prior to Low Cycle Fatigue (LCF) tests at operating temperature (300°C), the microstructure (phases, crystallographic texture, and grain morphology), the mesostructure (defect shape and distribution), and subsurface RS on the LCF samples were investigated. It was found that the fatigue performance of HIPped samples is similar to that of conventionally produced Ti-6Al-4V. The tensile RS found at the surface of as-built samples decreased the fatigue life compared to heat-treated samples. Additionally, the modification of the microstructure (by heat treatment) did not affect the fatigue performance in the regime of mostly elastic strain. This shows that in the absence of tensile RS the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. T2 - ASTM ICAM 2020 CY - Online meeting DA - 16.11.2020 KW - Additive manufacturing KW - Ti-6Al-4V KW - Computed tomography KW - Residual stress PY - 2020 AN - OPUS4-51695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ temperature measurements of the LMD process by IR-spectroscopy and Thermography N2 - Temperature measurements of the LMD process by IR-spectroscopy and Thermography are presenet and compared. T2 - 2st Workshop on In-situ Monitoring and Microstructure Development in Additive Manufacturing CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Thermography PY - 2021 AN - OPUS4-52565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas T1 - Additive Manufacturing of High Strength Al-Mg-Si Alloys with DED-Arc N2 - Direct energy deposition additive manufacturing technologies that utilize an electric arc have great potential for generating large volume metal components. However, selecting process parameters that yield the desired near net shape design and requested mechanical component behavior is not a trivial task due to the complex relationship between all process parameters and material characteristics. This presentation exemplifies the application of a newly developed solid welding wire doped with TiB to enhance grain refinement in the deposited metal for additive manufacturing based on DED-Arc of high-strength precipitation hardening AlMgSi-aluminum alloys. It is worth noting that the solid wire is the result of our preliminary metallurgical studies on grain refinement in aluminum weld metal. Consequently, research focuses on the correlation between process parameters and component quality to understand the underlying mechanisms. This is crucial for evaluating a robust process parameter space that yields component quality in line with corresponding standards which are mainly taken from welding technology. Specifically, we examine component quality by analyzing pore size and distribution, as well as grain morphology. To enhance the mechanical properties of the deposited metal, a post-weld heat treatment was conducted, comprising of solution treatment, quenching, and artificial aging. The study also evaluates the effects of various heat treatment strategies on the final mechanical properties of the material. To demonstrate the applicability of 3D metal printing of high-strength aluminium alloys, a more complex demonstrator was created. It has been shown that DED-Arc can produce high-volume aluminium parts with the same quality as the corresponding subtractive processing strategy. Additionally, the entire additive manufacturing chain has been digitally integrated, enabling traceability of all relevant process steps, which is essential for reliable subsequent quality assessment. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - DED-Arc KW - High-stength aluminium alloys KW - Grain refinement KW - Quality assurance PY - 2024 AN - OPUS4-60248 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mishurova, Tatiana A1 - Artzt, K. A1 - Rehmer, Birgit A1 - Haubrich, J. A1 - Ávila Calderón, Luis A1 - Schoenstein, F. A1 - Serrano-Munoz, Itziar A1 - Requena, G. A1 - Bruno, Giovanni T1 - Separation of the impact of residual stress and microstructure on the fatigue performance of LPBF Ti-6Al-4V at elevated temperature N2 - Manufacturing defects, high residual stress (RS), and microstructures affect the structural integrity of laser powder bed fusion (LPBF) Ti-6Al-4V. In this study, the individual effect of these factors on fatigue performance at elevated temperature (300 °C) was evaluated. Material in as-built condition and subjected to post-processing, including two heat treatments and hot isostatic pressing, was investigated. It was found that in the absence of tensile RS, the fatigue life at elevated temperature is primary controlled by the defects; and densification has a much stronger effect than the considered heat treatments on the improvement of the mechanical performance. KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Fatigue performance KW - Computed tomography PY - 2021 DO - https://doi.org/10.1016/j.ijfatigue.2021.106239 SN - 0142-1123 VL - 148 SP - 106239 PB - Elsevier Ltd. AN - OPUS4-52369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Hanke, T. A1 - Muth, Thilo A1 - Riedel, Jens A1 - Schilling, Markus A1 - Schweizer, C. A1 - Skrotzki, Birgit A1 - Todor, A. A1 - Moreno Torres, Benjami A1 - Unger, Jörg F. A1 - Völker, Christoph A1 - Olbricht, Jürgen T1 - A Perspective on Digital Knowledge Representation in Materials Science and Engineering N2 - The amount of data generated worldwide is constantly increasing. These data come from a wide variety of sources and systems, are processed differently, have a multitude of formats, and are stored in an untraceable and unstructured manner, predominantly in natural language in data silos. This problem can be equally applied to the heterogeneous research data from materials science and engineering. In this domain, ways and solutions are increasingly being generated to smartly link material data together with their contextual information in a uniform and well-structured manner on platforms, thus making them discoverable, retrievable, and reusable for research and industry. Ontologies play a key role in this context. They enable the sustainable representation of expert knowledge and the semantically structured filling of databases with computer-processable data triples. In this perspective article, we present the project initiative Materials-open-Laboratory (Mat-o-Lab) that aims to provide a collaborative environment for domain experts to digitize their research results and processes and make them fit for data-driven materials research and development. The overarching challenge is to generate connection points to further link data from other domains to harness the promised potential of big materials data and harvest new knowledge. KW - Data infrastructures KW - Digital representations KW - Digital workflows KW - Knowledge graphs KW - Materials informatics KW - Ontologies KW - Vocabulary providers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546729 DO - https://doi.org/10.1002/adem.202101176 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-54672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suarez Ocano, Patricia T1 - Effect of the powder composition on the microstructure and mechanical properties of 316L stainless steel fabricated by laser powder bed fusion N2 - Additive manufacturing (AM) has seen rapid growth in recent decades, with Laser Powder Bed Fusion (PBF-LB/M) emerging as the leading technique for producing high-density, geometrically complex metal parts. Austenitic stainless steel 316L is one of the most studied alloys for PBF-LB/M due to its excellent strength, ductility, and corrosion resistance [1]. The microstructure formed during PBF-LB/M processing can improve certain mechanical properties compared to conventionally manufactured 316L [2]. However, the current 316L standards allow broad ranges for key alloying elements, particularly Cr and Ni. While such variations have little effect on conventionally produced alloys, emerging evidence shows that they can markedly alter the microstructure and mechanical properties in PBF-LB/316L—even within specification limits [3]. This study investigates through microstructural and thermodynamical assessment, how two powders of nominally standard 316L composition (Alloys A and B) respond to identical PBF-LB/M processing parameters. Despite identical printing conditions, Alloy A exhibited twice the grain size and five times higher low-angle grain boundary (LAGB) density compared to Alloy B . Conversely, Alloy B showed a significantly higher density of Σ3 twin boundaries, nearly absent in Alloy A. These microstructural differences are attributed primarily to variations in Cr and Ni content in the liquid, which may influence icosahedral short-range ordering (ISRO) mechanism [4]. ISRO potentially facilitates twin boundary formation, ultimately refining grain structure [5]. This work highlights the critical impact of compositional control on final part microstructures and consequent mechanical properties and emphasizes the need to reassess compositional tolerances for AM-specific applications. T2 - 5th Symposium on Materials and Additive Manufacturing (Additive 2026) CY - Kassel, Germany DA - 24.03.2026 KW - Additive manufacturing KW - 316L stainless steel KW - Chemical composition KW - Lcosahedral short-range ordering mechanism KW - Grain size PY - 2026 AN - OPUS4-65738 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Assessing the low cycle fatigue behaviour of additively manufactured Ti-6Al-4V: Challenges and first results N2 - The understanding of process-microstructure-property-performance (PMPP) relationships in additive manufacturing (AM) of metals is highly necessary to achieve wide-spread industrial application and replace conventionally manufactured parts, especially regarding safety-relevant applications. To achieve this understanding, reliable data and knowledge regarding material’s microstructure-property relationships (e.g. the role of defects) is needed, since it represents the base for future more targeted process optimizations and more reliable calculations of performance. However, producing reliable material data and assessing the AM material behaviour is not an easy task: big challenges are e.g. the actual lack of standard testing methods for AM materials and the occasional difficulties in finding one-to-one comparable material data for the conventional counterpart. This work aims to contribute to end this lack of reliable material data and knowledge for the low cycle fatigue behaviour of the most used titanium alloy in aerospace applications (Ti-6Al-4V). For this purpose, two sets of test specimens were investigated. The first set was manufactured from cylindrical rods produced by an optimized DED-L process and the second was manufactured from a hot formed round bar. The test specimens were cyclically loaded until failure in the low-cycle-fatigue (LCF) regime. The tests were carried out according to ISO 12106 between 0.3 to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behaviour is described and compared between materials and with literature values based on cyclic deformation curves and strain-based fatigue life curves. Besides, the parameters of Manson-Coffin-Basquin relationship were calculated. The microstructures (initial and after failure) and fracture surfaces were comparative characterized. Thereby, the focus lied on understanding the role of grain morphology and defects on the failure mechanisms and fatigue lifetimes. For this latter characterization, optical microscopy (OM), scanning electron microscopy (SEM) and micro computed tomography (µCT) were used. T2 - 4th International Symposium on Fatigue Design and Material Defects CY - Online meeting DA - 26.05.2020 KW - Ti-6Al-4V KW - Additive manufacturing KW - Low cycle fatigue KW - Micro computed tomography KW - Microstructure PY - 2020 AN - OPUS4-50893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - Low-Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - The nickel-base superalloy Inconel 718 (IN718) is one of the most commonly used Ni-based superalloys for high temperature structural applications for its remarkable strength, as well as creep, fatigue, and corrosion resistance up to 650 °C. While IN718 has traditionally been employed as cast or wrought material, it is difficult to machine because of its high strength and toughness. The additive manufacturing of IN718 components made by metal AM has thus gained extensive attention to produce expensive near-net shaped components of high-temperature alloys such as IN718, for it saves material and costs in processing and machining steps. Among all metal additive manufacturing (AM) technologies, laser powder bed fusion (PBF-LB/M) is the most widespread, IN718 being one of the most common alloys produced with it. However, high cooling rates associated to the PBF-LB/M process, hinders the primary strengthening phases γ’’ and γ’ to form, as these cooling rates induce a dislocation cellular substructure, at which walls primary Laves phases bind segregating Nb, Ti and Mo. Many of the therefore needed heat-treatment strategies can then promote Laves-phase transformation into the stable δ phase along the cell and grain boundaries. Laves and δ phases, as well as grain-boundary primary carbides may have adverse effects on mechanical properties. The mostly needle-shaped δ phase was namely found to have a detrimental effect on creep rupture life while no direct effect on LCF fatigue life was evident. In this work room- and high-temperature (650 °C) low-cycle fatigue behavior of PBF-LB/M IN718 is investigated in the four-step heat-treated state and compared to wrought IN718. The microstructure of both materials is characterized across length scales via microscopy methods. The fatigue life at room temperature of the PBF-LB/M IN718 material is slightly lower than that for the wrought material, which is reversed at 650 °C. The cyclic stress response for both materials is marked by cyclic softening that is more pronounced at higher test temperatures. Multiple secondary cracks form at high strain amplitudes, at both room and high temperatures. High testing temperatures enhance specially crack formation at the transitions of regions between elongated grains and columns of stacked grains with ripple patterns in the PBF-LB/M material. Additional to this behavior, pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients. T2 - EUROMAT 2025 CY - Granada, Spain DA - 14.09.2025 KW - Additive manufacturing KW - Low-cycle fatigue KW - Microstructural characterization KW - Ni-base superalloy PY - 2025 AN - OPUS4-64354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Towards the determination of real process temperatures in the LMD process my multispectral thermography N2 - Due to the rapid thermal cycles involved in additive manufacturing of metals, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine their formation, in-process measurements of the temperature are needed. Since the part emissivity is strongly inhomogeneous and rapidly changing in the process, the applicability of thermography for the determination of thermodynamic temperatures is limited. Measuring the thermal radiation in different wavelengths simultaneously, temperature and emissivity can be separated. Here, we present results of a preliminary study using multispectral thermography to obtain real temperatures and emissivities in directed energy deposition (DED) processes. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 DO - https://doi.org/10.1117/12.2587881 AN - OPUS4-52515 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Formation of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. T2 - 4th Symposium on Materials and Additive Manufacturing - Additive 2024 CY - Berlin, Germany DA - 12.06.2024 KW - AISI 316L KW - Additive Manufacturing KW - Computed Tomography KW - Creep KW - Laser Powder Bed Fusion KW - Microstructure KW - PBF-LB/M/316L PY - 2024 AN - OPUS4-60295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Narsabadi, Hossein A1 - Vafaeenezhad, H. A1 - Klotz, U.E. A1 - Tiberto, D. A1 - Hosseinabadi, F. A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Skrotzki, Birgit T1 - XCT-assisted micromechanical modeling of the effect of pores on the plastic deformation and mechanical characteristics of PBF-LB/M-produced copper alloys N2 - Due to the low absorption of fiber laser by copper particles, the laser-based powder bed fusion (PBF-LB/M) processing of copper components is accompanied by the development of different types of porosities within the printed samples. This research aims to assess the consequences of various process-induced pores on the me chanical characteristics and deformation of PBF-LB/M-produced copper alloys. Several copper alloys were processed using metal-coated particles and varied laser intensities, yielding samples with different types and amounts of porosities. For instance, CuCrZr alloys processed at 325 J/mm³ and 257 J/mm³ had 0.009 % and 1.117 % porosities, dominated by keyhole and lack-of-fusion pores, respectively. Moreover, PBF-LB/M pro cessing of Cr- and Nb-coated CuNi3SiCr particles accompanied by the generation of 0.004 % and 1.861 % porosities within the samples, predominantly featuring metallurgical and oxidation pores, respectively. Compression and nanoindentation tests revealed that the CuNi3SiCr alloy exhibited superior mechanical properties compared to the CuCrZr sample (nanoindentation hardness values 2.2 GPa and 1.4 GPa, respectively), while the presence of lack-of-fusion pores notably diminished their mechanical performance. X-ray computed tomography (XCT) reconstruction slices and scanning electron microscopy (SEM) images were then used for developing the representative volume elements (RVEs) based micromechanical models. The micromechanical simulations established a structure-property correlation that can simulate the compressive deformation and mechanical characteristics of PBF-LB/M-produced copper alloys as a function of their incorporated pore characteristics. Due to the closure of the pores at the first stages of deformation, samples with minimal keyhole and metallurgical porosities exhibited homogeneous plastic deformation. On the other side, based on the JohnsonCook model, strain concentration and crack propagation around the lack-of-fusion pores lead to damage initi ation in the printed samples at a strain level of 5 % KW - X-ray Computed tomography KW - Defects KW - Copper alloys KW - PBF-LB/M KW - Micromechanics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624004 DO - https://doi.org/10.1016/j.msea.2025.147836 SN - 0921-5093 VL - 924 PB - Elsevier B.V. AN - OPUS4-62400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Madia, Mauro A1 - Bruno, Giovanni A1 - Hilgenberg, Kai T1 - Towards a Methodology for Component Design of Metallic AM Parts Subjected to Cyclic Loading N2 - The safe fatigue design of metallic components fabricated by additive manufacturing (AM) is still a largely unsolved problem. This is primarily due to (a) a significant inhomogeneity of the material properties across the component; (b) defects such as porosity and lack of fusion as well as pronounced surface roughness of the asuilt components; and (c) residual stresses, which are very often present in the as‐built parts and need to be removed by post‐fabrication treatments. Such morphological and microstructural features are very different than in conventionally manufactured parts and play a much bigger role in determining the fatigue life. The above problems require specific solutions with respect to the identification of the critical (failure) sites in AM fabricated components. Moreover, the generation of representative test specimens characterized by similar temperature cycles needs to be guaranteed if one wants to reproducibly identify the critical sites and establish fatigue assessment methods taking into account the effect of defects on crack initiation and early propagation. The latter requires fracture mechanics‐based approaches which, unlike common methodologies, cover the specific characteristics of so‐called short fatigue cracks. This paper provides a discussion of all these aspects with special focus on components manufactured by laser powder bed fusion (L‐PBF). It shows how to adapt existing solutions, identifies fields where there are still gaps, and discusses proposals for potential improvement of the damage tolerance design of L‐PBF components KW - L‐PBF KW - Fatigue KW - Fracture KW - Defects PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525822 DO - https://doi.org/10.3390/met11050709 VL - 11 IS - 5 SP - 709 PB - MDPI CY - Basel AN - OPUS4-52582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ávila Calderón, Luis A1 - Rehmer, Birgit A1 - Schriever, Sina A1 - Ulbricht, Alexander A1 - Agudo Jácome, Leonardo A1 - Sommer, Konstantin A1 - Mohr, Gunther A1 - Skrotzki, Birgit A1 - Evans, Alexander T1 - Creep and creep damage behavior of stainless steel 316L manufactured by laser powder bed fusion N2 - This study presents a thorough characterization of the creep properties of austenitic stainless steel 316L produced by laser powder bed fusion (LPBF 316L) contributing to the sparse available data to date. Experimental results (mechanical tests, microscopy, X-ray computed tomography) concerning the creep deformation and damage mechanisms are presented and discussed. The tested LPBF material exhibits a low defect population, which allows for the isolation and improved understanding of the effect of other typical aspects of an LPBF microstructure on the creep behavior. As a benchmark to assess the material properties of the LPBF 316L, a conventionally manufactured variant of 316L was also tested. To characterize the creep properties, hot tensile tests and constant force creep tests at 600 °C and 650 °C are performed. The creep stress exponents of the LPBF material are smaller than that of the conventional variant. The primary and secondary creep stages and the times to rupture of the LPBF material are shorter than the hot rolled 316L. Overall the creep damage is more extensive in the LPBF material. The creep damage of the LPBF material is overall mainly intergranular. It is presumably caused and accelerated by both the appearance of precipitates at the grain boundaries and the unfavorable orientation of the grain boundaries. Neither the melt pool boundaries nor entrapped gas pores show a significant influence on the creep damage mechanism. KW - 316L KW - Laser Powder Bed Fusion (LPBF) KW - Creep behavior KW - Additive Manufacturing KW - AGIL PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539373 DO - https://doi.org/10.1016/j.msea.2021.142223 SN - 0921-5093 VL - 830 SP - 142223 PB - Elsevier B.V. AN - OPUS4-53937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Mishurova, Tatiana A1 - Madia, Mauro A1 - Pirling, T. A1 - Evans, Alexander A1 - Klaus, M. A1 - Haubrich, J. A1 - Requena, G. A1 - Bruno, Giovanni T1 - Influence of a 265 °C heat treatment on the residual stress state of a PBF-LB/M AlSi10Mg alloy N2 - Laser Powder Bed Fusion (PBF-LB/M) additive manufacturing (AM) induces high magnitude residual stress (RS) in structures due to the extremely heterogeneous cooling and heating rates. As the RS can be deleterious to the fatigue resistance of engineering components, great efforts are focused on understanding their generation and evolution after post-process heat treatments. In this study, one of the few of its kind, the RS relaxation induced in an as-built PBF-LB/M AlSi10Mg material by a low-temperature heat treatment (265 °C for 1 h) is studied by means of X-ray and neutron diffraction. Since the specimens are manufactured using a baseplate heated up to 200 °C, low RS are found in the as-built condition. After heat treatment a redistribution of the RS is observed, while their magnitude remains constant. It is proposed that the redistribution is induced by a repartition of stresses between the a-aluminium matrix and the silicon phase, as the morphology of the silicon phase is affected by the heat treatment. A considerable scatter is observed in the neutron diffraction RS profiles, which is principally correlated to the presence (or absence) of pockets of porosity developed at the borders of the chessboard pattern. KW - Neutron diffraction KW - Additive manufacturing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-565115 DO - https://doi.org/10.1007/s10853-022-07997-w SN - 1573-4803 VL - 57 SP - 22082 EP - 22098 PB - Springer Science + Business Media CY - Dordrecht AN - OPUS4-56511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Kromm, Arne A1 - Madia, Mauro T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Al-Si alloys produced by Laser Powder Bed Fusion (L-PBF) techniques allow the fabrication of lightweight free-shape components that find space in aerospace, automotive, biomedical and military applications. Due to the high cooling rates occurring during the building process, L-PBF AlSi10Mg alloys exhibit an ultra-fine microstructure that leads to superior mechanical properties in the as-built condition compared to conventional cast Al-Si materials. Nevertheless, L-PBF processing induces high thermal gradients, leading to deleterious residual stress levels that must be considered to avoid part distortion and unpredicted failures. In order to relax detrimental residual stress and to increase the ductility, post-processing stress relief treatments are generally performed. In as-built condition the hypoeutectic AlSi10Mg microstructure consist of fine α-Al cells containing uniformly dispersed silicon nanoparticles, which are, in addition, surrounded by a eutectic Si network. Above 260°C the silicon interconnectivity starts to breakdown into spheroidized particles and to coarsen. At the same time, the heating residual stresses are relieved. The objective of the contribution is to investigate, under different heat treatment conditions, the evolution of microstructure and residual stresses in view of optimizing the fatigue performance of the alloy. To this purpose various heat treatments in a range of temperatures between 265°C and 300°C for a duration between 15 minutes and 2 hours are performed. The microstructure modifications are analysed using a scanning electron microscope and the residual stress state is measured by laboratory X-ray diffraction. T2 - FATIGUE DESIGN 2021 CY - Online meeting DA - 17.11.2021 KW - AlSi10Mg alloy KW - Additive manufacturing KW - L-PBF KW - Residual stress KW - Heat treatment PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544942 DO - https://doi.org/10.1016/j.prostr.2022.03.057 SN - 2452-3216 VL - 38 SP - 564 EP - 571 PB - Elsevier B.V. AN - OPUS4-54494 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue and fracture in dual-material specimens of nickel-based alloys fabricated by hybrid additive manufacturing N2 - The integration of additive manufacturing with traditional processes, termed hybrid additive manufacturing, has expanded its application domain, particularly in the repair of gas turbine blade tips. However, process-related defects in additively manufactured materials, interface formation, and material property mismatches in dual-material structures can significantly impact the fatigue performance of components. This investigation examines the low cycle fatigue and fatigue crack growth behaviors in dual-material specimens of nickel-based alloys, specifically the additively manufactured STAL15 and the cast alloy 247DS, at elevated temperatures. Low cycle fatigue experiments were conducted at temperatures of 950 °C and 1000 °C under a range of strain levels (0.3%–0.8%) and fatigue crack growth tests were conducted at 950 °C with stress ratios of 0.1 and −1. Fractographic and microscopic analyses were performed to comprehend fatigue crack initiation and crack growth mechanisms in the dual-material structure. The results consistently indicated crack initiation and fatigue fracture in the additively manufactured STAL15 material. Notably, fatigue crack growth retardation was observed near the interface when the crack extended from the additively manufactured STAL15 material to the perpendicularly positioned interface. This study highlights the importance of considering yield strength mismatch, as well as the potential effects of residual stresses and grain structure differences, in the interpretation of fatigue crack growth behavior at the interface. KW - Hybrid additive manufacturing KW - Dual-material nickel-based alloys KW - High-temperature fatigue crack growth KW - Low cycle fatigue PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609340 DO - https://doi.org/10.1016/j.jmrt.2024.08.211 SN - 2238-7854 VL - 32 SP - 3737 EP - 3749 PB - Elsevier B.V. AN - OPUS4-60934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Haubrich, Jan A1 - Requena, Guillermo A1 - Madia, Mauro T1 - Investigation on the fatigue strength of AlSi10Mg fabricated by PBF-LB/M and subjected to low temperature heat treatments N2 - This work provides an investigation of the influence of low temperature heat treatments on the fatigue behavior of a PBF-LB AlSi10Mg alloy. Fatigue specimens are produced in form of round bars on a build platform preheated at 200 ◦C. The specimens have been tested in three different conditions: as-built, and after heat treatments at 265 ◦C for 1 h and 300 ◦C for 2 h. Prior to the fatigue testing, the defect distribution is analyzed by means of micro computed tomography. Subsequently, the peak over threshold method is successfully applied to provide a prediction of the size of killer defect. The defect population was of gas porosity type. No clear improvement of the fatigue performance is observed after the heat treatments. The fatigue strength predicted using fracture mechanics-based approaches is in good agreement with the experimental data. Among the studied approaches, short crack models provided the most conservative predictions. KW - PBF-LB/M AlSi10Mg KW - Fatigue strength KW - Defects KW - Kitagawa-Takahashi Diagram KW - Short Crack Models PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607071 DO - https://doi.org/10.1016/j.matdes.2024.113170 SN - 0264-1275 VL - 244 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-60707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Scheuschner, Nils A1 - Straße, Anne A1 - Gumenyuk, Andrey A1 - Maierhofer, Christiane T1 - Towards the determination of real process temperatures in the LMD process by multispectral thermography N2 - Due to the rapid thermal cycles involved in additive manufacturing of metals, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine their formation, in-process measurements of the temperature are needed. Since the part emissivity is strongly inhomogeneous and rapidly changing in the process, the applicability of thermography for the determination of thermodynamic temperatures is limited. Measuring the thermal radiation in different wavelengths simultaneously, temperature and emissivity can be separated. Here, we present results of a preliminary study using multispectral thermography to obtain real temperatures and emissivities in directed energy deposition (DED) processes. T2 - Thermosense: Thermal Infrared Applications XLIII CY - Online meeting DA - 12.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 DO - https://doi.org/10.1117/12.2587881 VL - 2021 SP - 77 EP - 83 PB - SPIE AN - OPUS4-52516 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Low cycle fatigue behavior of DED-L Ti-6AL-4V N2 - Laser powder-based directed energy deposition (DED-L) is a technology that offers the possibility for 3D material deposition over hundreds of layers and has thus the potential for application in additive manufacturing (AM). However, to achieve broad industrial application as AM technology, more data and knowledge about the fabricated materials regarding the achieved properties and their relationship to the manufacturing process and the resulting microstructure is still needed. In this work, we present data regarding the low-cycle fatigue (LCF) behavior of Ti-6Al-4V. The material was fabricated using an optimized DED-L process. It features a low defect population and excellent tensile properties. To assess its LCF behavior two conventionally manufactured variants of the same alloy featuring different microstructures were additionally tested. The strain-controlled LCF tests were carried out in fully reversed mode with 0.3 % to 1.0 % axial strain amplitude from room temperature up to 400°C. The LCF behavior and failure mechanisms are described. For characterization, optical microscopy (OM), scanning electron microscopy (SEM), and micro-computed tomography (µCT) were used. The low defect population allows for a better understanding of the intrinsic material’s properties and enables a fairer comparison against the conventional variants. The fatigue lifetimes of the DED-L material are nearly independent of the test temperature. At elevated test temperatures, they are similar or higher than the lifetimes of the conventional counterparts. At room temperature, they are only surpassed by the lifetimes of one of them. The principal failure mechanism involves multiple crack initiation sites. T2 - Ninth International Conference on Low Cycle Fatigue (LCF9) CY - Berlin, Germany DA - 21.06.2022 KW - AGIL KW - Additive Manufacturing KW - Ti-6Al-4V KW - Low-Cycle-Fatigue KW - Microstructure PY - 2022 AN - OPUS4-55123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ávila Calderón, Luis T1 - Creep Behavior of Stainless Steel 316L Manufactured by Laser Powder Bed Fusion N2 - This contribution presents the results of an experimental study on the creep behavior of an austenitic 316L stainless steel produced by laser powder bed fusion (PBF-LB/M/316L) with an emphasis on understanding the effects of microstructure on the creep mechanisms. Hot tensile tests and constant force creep tests at 600 °C and 650 °C, X-ray computed tomography, as well as optical and electron microscopy were performed. The produced PBF-LB/M/316L exhibits a low void population (< 0.01 %) resulting from the manufacturing parameters used and which allowed us to understand the effects of other microstructural aspects on creep behavior, e.g., grain morphology and dislocation substructure. A hot‑rolled variant of 316L was also tested as a reference. T2 - International Materials Science and Engineering Congress - MSE 2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - AGIL KW - Additive Fertigung KW - Mikrostruktur KW - Mikrostrukturentwicklung KW - Kriechen KW - Kriechschädigung PY - 2024 AN - OPUS4-61169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Infrarot-Thermografie zur Überwachung von mittels Kaltgasspritzen (Cold- Spray) reparierten Bauteilen unter zyklischer Belastung N2 - Das Kaltgasspritzen ist ein vielversprechendes Verfahren für die Reparatur von metallischen Komponenten , insbesondere sicherheitsrelevante Bauteile in der Luft- und Raumfahrt. Durch die Abscheidung von Partikeln mit hoher Geschwindigkeit ohne Schmelzen entsteht eine mechanisch verbundene Grenzfläche zwischen dem Substrat und der Beschichtung. Die Überwachung der Integrität dieser Grenzfläche unter Ermüdungsbelastung stellt jedoch nach wie vor eine Herausforderung dar, da die Grenzfläche nicht sichtbar ist. Die Röntgencomputertomographie (XCT) wird bereits häufig zur Charakterisierung von Defekten in Kaltgasspritzbeschichtungen und Grenzflächenbereichen eingesetzt. XCT bietet zwar hochauflösende Einblicke in interne Strukturen, ihre Anwendung bei mechanischen Prüfungen ist jedoch aufgrund praktischer Einschränkungen bei der In-situ-Implementierung begrenzt. In dieser Studie wurde die Infrarot-Thermografie (IRT) eingesetzt, um die Schadensentwicklung in kaltgespritzten Al6061-Proben während Zug- und Ermüdungsbelastung zu überwachen. Eine gekühlte Infrarotkamera mit hoher Bildfrequenz wurde synchron mit den mechanischen Prüfungen eingesetzt, und die Daten wurden mit Lock-in-Thermografieverfahren verarbeitet, um Phasen- und Amplitudensignale zu extrahieren, die mit thermoelastischen und dissipativen Effekten in Zusammenhang stehen. Die IRT ermöglichte die Erkennung thermischer Anomalien an der Grenzfläche zwischen Beschichtung und Substrat, die mit der Rissbildung und -ausbreitung korrelierten. Parallel dazu wurde die digitale Bildkorrelation (DIC) angewendet, um Oberflächenverformungsfelder abzubilden. Der Vergleich von DIC und IRT ermöglichte eine multimodale Betrachtung der Schadensmechanismen. Die fraktografische Analyse bestätigte, dass die mit IRT identifizierten Bereiche gut mit der Rissentstehung an der Grenzfläche übereinstimmen. Diese Ergebnisse bestätigen den Wert der Infrarot-Thermografie als zerstörungsfreies Verfahren zur In-situ-Überwachung der strukturellen Integrität bei Kaltgasspritzreparaturen. Sie ergänzt XCT und DIC, indem sie eine kontinuierliche Verfolgung der Schadensentwicklung unter realistischen Belastungsbedingungen ermöglicht. T2 - Thermo25: Infrarot-Thermografie im Dialog zwischen Forschung und Praxis CY - Garching bei München, Germany DA - 12.11.2025 KW - Thermografie KW - Lock-In KW - Kaltgasspritzen KW - Grenzflächenintegrität PY - 2025 AN - OPUS4-64709 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Charmi, Amir A1 - Falkenberg, Rainer A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Ulbricht, Alexander A1 - Sprengel, Maximilian A1 - Saliwan Neumann, Romeo A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Mechanical anisotropy of additively manufactured stainless steel 316L: An experimental and numerical study N2 - The underlying cause of mechanical anisotropy in additively manufactured (AM) parts is not yet fully understood and has been attributed to several different factors like microstructural defects, residual stresses, melt pool boundaries, crystallographic and morphological textures. To better understand the main contributing factor to the mechanical anisotropy of AM stainless steel 316L, bulk specimens were fabricated via laser powder bed fusion (LPBF). Tensile specimens were machined from these AM bulk materials for three different inclinations: 0◦, 45◦, and 90◦ relative to the build plate. Dynamic Young’s modulus measurements and tensile tests were used to determine the mechanical anisotropy. Some tensile specimens were also subjected to residual stress measurement via neutron diffraction, porosity determination with X-ray micro-computed tomography (μCT), and texture analysis with electron backscatter diffraction (EBSD). These investigations revealed that the specimens exhibited near full density and the detected defects were spherical. Furthermore, the residual stresses in the loading direction were between −74 ± 24 MPa and 137 ± 20 MPa, and the EBSD measurements showed a preferential ⟨110⟩ orientation parallel to the build direction. A crystal plasticity model was used to analyze the elastic anisotropy and the anisotropic yield behavior of the AM specimens, and it was able to capture and predict the experimental behavior accurately. Overall, it was shown that the mechanical anisotropy of the tested specimens was mainly influenced by the crystallographic texture. KW - Mechanical anisotropy KW - Residual stress KW - Crystal plasticity KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511719 DO - https://doi.org/10.1016/j.msea.2020.140154 SN - 0921-5093 VL - 799 SP - 140154 PB - Elsevier B.V. AN - OPUS4-51171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Evans, Alexander T1 - Ageing behaviour of laser powder bed fused 316L: a powder to failure approach N2 - Laser powder bed fusion (LPBF) is an additive manufacturing process for materials which inherently tends to yield various degrees of metastable hierarchical microstructures, defects and high residual stresses in the as-built condition depending on the process parameters. The understanding of the evolution of these typical features during heat treatment and subsequent thermal and mechanical ageing is crucial for the wider acceptance for safety critical structures. A multi-disciplinary research project at BAM studying the development of the microstructure, defects, residual stresses typical of LPBF 316L and their evolution during thermal and mechanical ageing has led to insights into the stability of these inherent features. This presentation aims to give a broad overview of the project with a few specific cases of investigation. Firstly, the formation of residual stresses, the nature of the initial microstructure, the tensile properties and a modelling approach to understand the anisotropy will be presented. This will be followed by examples of studies of their evolution during heat treatment, long term thermal exposure, and room temperature and high temperature mechanical testing compared to a baseline of conventional wrought variant of the same alloy. T2 - International Conference on Additive Manufacturing 2021 (ICAM 2021) CY - Online meeting DA - 01.11.2021 KW - Ageing KW - Additive manufacturing KW - Laser powder bed fusion KW - AGIL PY - 2021 AN - OPUS4-54106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - In-situ Monitoring der Additiven Fertigung von Metallen im LPA Prozess mittels Optischer Emissionsspektrometrie (OES) und Thermografie (TT) N2 - Einer der aussichtsreichsten Ansätze, die Qualität und Sicherheit der gefertigten Teile in der metallbasierten additiven Fertigung (AM) zu erhöhen und die Notwendigkeit aufwändiger und zeitintensiver, zerstörender oder zerstörungsfreier Prüfungen (ZfP) nach der Fertigung zu verringern, liegt in dem Einsatz von in-situ Prozessüberwachungstechniken. Viele wichtige Prozessgrößen bei der additiven Fertigung sind thermischer Natur, wie z.B. die Temperatur des Schmelzbades. Aufgrund der Zugänglichkeit zum Werkstück während des Bauprozesses bieten sich optische Verfahren zur Temperaturbestimmung an. Für die Thermografie und Optische Emissionsspektrometrie im IR-Bereich, welche für die in-situ Anwendung prinzipiell als geeignet angesehen werden können, gibt es allerdings noch wenig konkrete praktische Umsetzungen, da die Möglichkeiten und individuellen Grenzen dieser Methoden, angewendet auf AM, noch nicht ausreichend erforscht sind. Aus diesem Grund verfolgt die BAM mit dem Projekt „Process Monitoring of AM“ (ProMoAM) im Themenfeld Material das Ziel, Verfahren des Prozessmonitorings zur in-situ Bewertung der Qualität additiv gefertigter Metallbauteile weiterzuentwickeln. Im Beitrag wird der Fokus auf eine Versuchsserie gelegt, bei der Aufbau von Probekörpern aus dem austenitischen Edelstahl 316L mittels Laser-Pulver-Auftragschweißen (LPA) durch od. mit Hilfe von IR-Spektrometrie und Thermografie in-situ überwacht wurde. Hierbei stellen u.a. die hohe Bandbreite der zu messenden Temperaturen, die Bestimmung der Emissivität und ihre Änderung bei Phasenübergängen des Metalls große experimentelle Herausforderungen dar, wobei jede Methode individuelle Vor- und Nachteile aufweist, welche verglichen werden. T2 - DGZfP-Jahrestagung 2021 CY - Online meeting DA - 10.05.2021 KW - Additive Manufacturing KW - Thermography KW - Direct Energy Deposition KW - Additive Fertigung KW - Thermografie KW - Laserauftragschweißen PY - 2021 AN - OPUS4-52744 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suarez Ocano, Patricia T1 - Exploring the impact of heat treatment on room and high temperature strength of 316L stainless steel fabricated by PBF-LB N2 - Laser Powder Bed Fusion (PBF-LB/M) enables the fabrication of 316L stainless steel components with superior strength and intricate geometries. The alloy PBF-LB/M/316L features a fully austenitic microstructure with hierarchical characteristics— such as fine dislocation structures, segregated elements, low-angle grain boundaries, and nano-dispersed silicates—that enhance strength and ductility. Additionally, it includes metallurgical defects and residual stresses. Apart from process control, heat treatments (HTs) are used to tailor the microstructure for specific loading conditions. This study investigate the effects of post-processing HTs on the hierarchical microstructure and tensile properties of PBF-LB/M/316L at room and high temperature. The heat treatments, ranging from 400 °C to 900 °C for 1 to 4 hours, focus on sub-recrystallization temperatures to preserve the microstructural hierarchy. The HTs applied had minimal impact on the grain shape, size, or texture of PBF-LB/M/316L. However, significant modifications occurred in the solidification cellular substructure after HTs at 800 °C and 900 °C, when compared to a heat-treated condition at 450 °C. HTs at 800 °C notably decreased dislocation density and enlarged cellular structures, though they remained partially intact. After 1 hour at 900 °C, the cellular substructure dissipated, correlating with a further reduction in dislocation density. These microstructural changes resulted in a decreased yield strength and increased work hardening capacity at both room and high temperature, highlighting the critical link between HT parameters, microstructural evolution, and mechanical performance. T2 - The 20th International Conference on Strength of Materials (ICSMA 20) CY - Kyoto, Japan DA - 02.06.2025 KW - Additive manufacturing KW - 316L stainless steel KW - Heat treatments KW - Tensile properties KW - Microstructure PY - 2025 AN - OPUS4-63914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zia, Ghezal Ahmad Jan A1 - Hanke, Thomas A1 - Skrotzki, Birgit A1 - Völker, Christoph A1 - Bayerlein, Bernd T1 - Enhancing Reproducibility in Precipitate Analysis: A FAIR Approach with Automated Dark-Field Transmission Electron Microscope Image Processing N2 - AbstractHigh-strength aluminum alloys used in aerospace and automotive applications obtain their strength through precipitation hardening. Achieving the desired mechanical properties requires precise control over the nanometer-sized precipitates. However, the microstructure of these alloys changes over time due to aging, leading to a deterioration in strength. Typically, the size, number, and distribution of precipitates for a quantitative assessment of microstructural changes are determined by manual analysis, which is subjective and time-consuming. In our work, we introduce a progressive and automatable approach that enables a more efficient, objective, and reproducible analysis of precipitates. The method involves several sequential steps using an image repository containing dark-field transmission electron microscopy (DF-TEM) images depicting various aging states of an aluminum alloy. During the process, precipitation contours are generated and quantitatively evaluated, and the results are comprehensibly transferred into semantic data structures. The use and deployment of Jupyter Notebooks, along with the beneficial implementation of Semantic Web technologies, significantly enhances the reproducibility and comparability of the findings. This work serves as an exemplar of FAIR image and research data management. KW - Industrial and Manufacturing Engineering KW - General Materials Science KW - Automated image analysis KW - FAIR research data management KW - Reproducibility KW - microstructural changes PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-593905 DO - https://doi.org/10.1007/s40192-023-00331-5 SN - 2193-9772 SP - 1 EP - 15 PB - Springer Science and Business Media LLC CY - Heidelberg AN - OPUS4-59390 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sonntag, Nadja A1 - Piesker, Benjamin A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Rehmer, Birgit A1 - Agudo Jácome, Leonardo A1 - Hilgenberg, Kai A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Tensile and Low‐Cycle Fatigue Behavior of Laser Powder Bed Fused Inconel 718 at Room and High Temperature N2 - This study investigates the room‐ and high‐temperature (650 °C) tensile and low‐cycle‐fatigue behavior of Inconel 718 produced by laser powder bed fusion (PBF‐LB/M) with a four‐step heat treatment and compares the results to the conventional wrought material. The microstructure after heat treatment is characterized on different length scales. Compared to the wrought variant, the elastic and yield properties are comparable at both test temperatures while tensile strength, ductility, and strain hardening capacity are lower. The fatigue life of the PBF‐LB/M variant at room temperature is slightly lower than that of the wrought material, while at 650 °C, it is vice versa. The cyclic stress response for both material variants is characterized by cyclic softening, which is more pronounced at the higher test temperature. High strain amplitudes (≥0.7%) at room temperature and especially a high testing temperature result in the formation of multiple secondary cracks at the transitions of regions comprising predominantly elongated grain morphology and columns of stacked grains with ripple patterns in the PBF‐LB/M material. This observation and pronounced crack branching and deflection indicate that the cracks are controlled by sharp micromechanical gradients and local crystallite clusters. KW - Additive manufacturing KW - Fatigue damage KW - Heat treatment KW - Inconel 718 KW - Laser powder bed fusion KW - Low-cycle fatigue KW - Tensile strength PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-599316 DO - https://doi.org/10.1002/adem.202302122 SN - 1527-2648 SP - 1 EP - 17 PB - Wiley AN - OPUS4-59931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mohr, Gunther A1 - Chaudry, Mohsin Ali A1 - Scheuschner, Nils A1 - Blasón Gonzalez, Sergio A1 - Madia, Mauro A1 - Hilgenberg, Kai T1 - Thermal history transfer from complex components to representative test specimens in laser powder bed fusion N2 - Additively manufactured components are characterized by heterogeneous mechanical properties due to variations of the microstructure, flaws and residual stresses resulting from the inhomogeneous fabrication process. The large number of influencing factors poses a further challenge in understanding the correlation between material properties, process parameters and component geometry. Therefore, the qualification of components based on witness specimens produced within the same job is questionable. This work aims to present a new strategy for the characterization of PBF-LB/M components based on representative specimens. The key assumption is the feasibility of a transfer of the thermal history from a component to a specimen. It is assumed that similar material properties are determined for components and specimens produced adopting a similar thermal history. After the definition of a region of interest in the component, a combination of thermal analyses by means of finite elements and in-situ experimental determination of the thermal history through infrared thermography is used to produce test coupons with a similar thermal history. The effectiveness of the procedure is demonstrated on a pressure vessel for applications in the chemical industry. KW - Additive manufacturing KW - Heat accumulation KW - Thermal history KW - In situ monitoring KW - Process simulation KW - Representative specimens PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-602651 DO - https://doi.org/10.1007/s40964-024-00689-8 SN - 2363-9512 SN - 2363-9520 SP - 1 EP - 16 PB - Springer CY - Cham, Switzerland AN - OPUS4-60265 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tabaka, Weronika A1 - Meinel, Dietmar A1 - Schartel, Bernhard T1 - Sacrifice Few to Save Many: Fire Protective Interlayers in Carbon- Fiber-Reinforced Laminates N2 - The fire protection of carbon-fiber-reinforced polymer (CFRP) laminates often relies on flame-retardant coatings, but in some applications, their efficacy may diminish upon direct fire exposure due to rapid pyrolysis. This study introduces an innovative approach by integrating protective interlayers within the laminate structure to enhance the fire resistance. Various materials, including ceramic composite WHIPOX, titanium foil, poly(etherimide) (PEI) foil, basalt fibers, rubber mat, and hemp fibers, were selected as protective interlayers. These interlayers were strategically placed within the laminate layout to form a sacrificial barrier, safeguarding the integrity of the composite. Bench-scale fire resistance tests were conducted, where fire (180 kW/m2) was applied directly to the one side of the specimen by a burner while a compressive load was applied at the same time. Results indicate significant prolongation of time to failure for CFRP laminates with protective interlayers, which is up to 10 times longer. This innovative approach represents a potential advance in fire protection strategies for CFRP laminates, offering improved resilience against fire-induced structural failure. KW - Composites in fire KW - Fire resistance KW - Fire retardant interlayers KW - Laminate design KW - Carbon fibre reinforced PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601943 DO - https://doi.org/10.1021/acsomega.4c01408 SN - 2470-1343 VL - 9 IS - 22 SP - 23703 EP - 23712 PB - ACS AN - OPUS4-60194 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Roveda, Ilaria A1 - Serrano-Munoz, Itziar A1 - Haubrich, J. A1 - Requena, G. A1 - Madia, Mauro T1 - Influence of post-process heat treatments on the fatigue crack propagation behaviour of a PBF-LB/M AlSi10Mg alloy N2 - The microstructure has a great influence on short fatigue crack growth in metallic materials. Laser-based Powder Bed Fusion AlSi10Mg alloys exhibit in the as-built condition a fine fibrous Si structure and a supersaturated solid solution of Si in the α-Al matrix, which is significantly modified by heat treatments starting already at temperatures under 260 °C. This study focuses on the influence of post-process heat treatments on the microstructural evolution and the resulting fatigue crack growth resistance. As compared to the as-built condition, two heat treatments at 265 °C/1 h and at 300 °C/2 h are found to be beneficial to the fatigue crack growth resistance of the investigated material. KW - Additive manufacturing KW - Fatigue crack growth KW - Cyclic R-curve KW - Heat treatment PY - 2023 DO - https://doi.org/10.1016/j.ijfatigue.2023.107808 SN - 0142-1123 VL - 175 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-57822 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Johann, Sergej A1 - Kohlhoff, Harald A1 - Neumann, Patrick P. T1 - Revisiting Environmental Sensing Nodes: Lessons Learned and Way Forward N2 - Setting up sensors for the purpose of environmental monitoring should be a matter of days, but often drags over weeks or even months, preventing scientists from doing real research. Additionally, the newly developed hardware and software solutions are often reinventing existing wheels. In this short paper, we revisit the design of our environmental sensing node that has been monitoring industrial areas over a span of two years. We share our findings and lessons learned. Based on this, we outline how a new generation of sensing node(s) can look like. T2 - SMSI 2023 Conference Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Sensing node KW - Sensor network KW - Environmental monitoring KW - Low-cost KW - LoRaWAN PY - 2023 SN - 978-3-9819376-8-8 DO - https://doi.org/10.5162/SMSI2023/C5.1 SP - 173 EP - 174 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-57454 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Sensoren und Analytik für Sicherheit und Prozesskontrolle in Wasserstofftechnologien N2 - Der Beitrag behandelt verschiedene Themen aus dem H2Safety@BAM-Kompetenzfeld Sensorik, Analytik und zertifizierte Referenzmaterialien (SensRef) mit Schwerpunkt auf Mess- und Prüfverfahren, die verschiedene Analyseverfahren, Sensortechnologien und Ultraschallwellen nutzen. Ein Teil davon ist das Euramet-Vorhaben "MefHySto" zur Metrologie der Wasserstoffspeicherung. Des Weiteren werden Verfahren zur Erkennung von freigesetztem Wasserstoff und zur Bestimmung des Wasserstoff-Luftverhältnisses mithilfe von Gassensoren behandelt. Ein weiterer Aspekt ist die zerstörungsfreie Fehlstellenerkennung mit einem integrierten Zustandsüberwachungssystem, das auf geführten Ultraschallwellen basiert und zur Überwachung der Lebensdauer von Composite-Behältern (Wasserstoffspeicher) dient. Zudem wird die Anwendung faseroptischer Sensorik zur Schadenfrüherkennung an Wasserstoffspeichern diskutiert. Dabei werden erkennbare Dehnungsänderungen an Druckbehältern als Indikatoren genutzt. T2 - DVGW-Kongress "H2 Sicherheit" CY - Online meeting DA - 15.03.2023 KW - Faseroptische Sensorik KW - Gassensorik KW - Geführte Ultraschallwellen KW - Leckdetektion KW - Metrologie zur Wasserstoffspeicherung KW - Structural Health Monitoring (SHM) KW - Zerstörungsfreie Prüfung KW - SensRef KW - H2Safety@BAM PY - 2023 AN - OPUS4-57529 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - phi-g OTDR utilizing geometric phase N2 - Geometric phase measured per beat period in a ϕ-OTDR based on coherent heterodyne detection is used to measure strain. Proposed method is robust to polarisation mismatch fading as a polarisation mismatch between interfering beams is not a hindrance to the measurement of the geometric phase. The Geometric phase is a function of the intensities of the interfering beams as well as the envelope of the beat signal. Its calculation does not require phase unwrapping and accordingly does not suffer the phase unwrapping errors. It is required to be equated with the traditionally measured phase by applying a scaling factor. The spatial resolution of the measured strain is reduced as it is calculated per beat period. Results are verified using a piezo-electric transducer inline a fiber-under-test. T2 - European Workshop on Optical Fibre Sensors (EWOFS 2023) CY - Mons, Belgium DA - 23.05.23 KW - Coherent Heterodyne KW - Geometric Phase KW - Distributed Fiber Optic Sensor PY - 2023 DO - https://doi.org/10.1117/12.2678295 SP - 1 EP - 5 PB - SPIE AN - OPUS4-57551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wosniok, Aleksander T1 - Achievements and challenges of distributed polymer optical fiber sensors @BAM N2 - Monitoring of construction projects plays increasingly important role in the implementation of growing needs and requirements, especially in geologically difficult areas. This particularly concerns tunnelling and special civil engineering projects. The use of fiber optic sensors for structural health monitoring provides significant economic advantages regarding lower life-cycle costs of the civil infrastructure. We present our achievements in the development of distributed polymer optical fiber sensors based on Rayleigh and Brillouin scattering for early damage detection. T2 - POF Conference CY - Bilbao, Spain DA - 26.09.2022 KW - Distributed POF sensor KW - OTDR KW - OFDR KW - Smart geosynthetics PY - 2022 AN - OPUS4-56031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - The RASEM System: A Technical Overview N2 - Occupational health is an important topic, especially in industry, where workers are exposed to airborne by-products (e.g., dust particles and gases). Therefore, continuous monitoring of the air quality in industrial environments is crucial to meet safety standards. For practical and economic reasons, high-quality, costly measurements are currently only carried out sparsely, both in time and space, i.e., measurement data are collected in single day campaigns at selected locations only. The project “Robot-assisted Environmental Monitoring for Air Quality Assessment in Industrial Scenarios” (RASEM) addresses this issue by bringing together the benefits of both – low- and high-cost – measuring technologies enabling cost-efficient long-term air quality monitoring in realtime: A stationary network of low-cost sensors that is augmented by mobile units carrying high-quality sensors. By mapping the distribution of gases and particles in industrial environments with the proposed RASEM system, measures can be identified to improve on-site working conditions much faster than using traditional methods. In this presentation, we detail the technical aspects of RASEM and introduce the mobile platforms used. T2 - Lange Nacht der Wissenschaften (LNDW) CY - Berlin, Germany DA - 17.06.2023 KW - Aerial Robot KW - Dust Sensor KW - Ground Robot KW - Low-cost KW - RASEM KW - Sensor Network PY - 2023 AN - OPUS4-58139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Witt, Florian A1 - Melzer, Michael T1 - Digitale Kalibrierzertifikate – die Umsetzung in akkreditierten Laboratorien N2 - Die PKI zum digitalen Akkreditierungssymbol der DAkkS sowie dessen Funktionsweise und daraus resultierende Mehrwerte für Kalibrierlaboratorien und Endanwender werden vorgestellt. Im Anschluss wird der aktuelle Stand bei der Einführung des digitalen Kalibrierscheins (DCC) im akkreditierten Kalibrierlabor der BAM wiedergegeben. Eine Roadmap für die Digitalisierung des Kalibrierlabors sowie die Vorstellung des Quality-X Konzeptes geben einen Ausblick in die nähere Zukunft. T2 - 324. PTB-Seminar: Berechnung der Messunsicherheit – Empfehlungen für die Praxis CY - Berlin, Germany DA - 22.05.2023 KW - eAttestation KW - Digitalisierung KW - DCC KW - Akkreditierung KW - QI-Digital PY - 2023 UR - https://www.ptb.de/cms/de/ptb/fachabteilungen/abt8/fb-84/ag-842/seminare/324-ptb-seminar-berechnung-der-messunsicherheit-empfehlungen-fuer-die-praxis.html AN - OPUS4-58002 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Flexible Magnetic Sensors Enabling Novel Measuring Capabilities N2 - Since several years, magnetic sensor elements are available in fully flexible architectures that often reveal identical sensing properties, compared to their rigid counterparts, while being bent severely and repeatedly. Nowadays, a variety of magnetic senor principles, including well known Hall, AMR and GMR but also more exotic PHE and AHE sensors were demonstrated on such flexible platforms. The novel properties of being thin, lightweight, shapeable, and wearable enable magnetic sensory systems to be utilized in vicinities and conditions that are inaccessible for rigid and microchip-based sensors. T2 - SMSI 2023 - Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Flexible electronics KW - Flexible sensors KW - Magnetic sensors KW - Novel applications KW - In-situ sensing PY - 2023 UR - https://www.ama-science.org/proceedings/details/4402 SN - 978-3-9819376-8-8 DO - https://doi.org/10.5162/SMSI2023/C5.2 SP - 175 EP - 176 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-58039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Flexible Magnetic Sensors Enabling Novel Measuring Capabilities N2 - Since several years, magnetic sensor elements are available in fully flexible architectures that often reveal identical sensing properties, compared to their rigid counterparts, while being bent severely and repeatedly. Nowadays, a variety of magnetic senor principles, including well known Hall, AMR and GMR but also more exotic PHE and AHE sensors were demonstrated on such flexible platforms. The novel properties of being thin, lightweight, shapeable, and wearable enable magnetic sensory systems to be utilized in vicinities and conditions that are inaccessible for rigid and microchip-based sensors. T2 - SMSI 2023 - Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Flexible electronics KW - Flexible sensors KW - Magnetic sensors KW - Novel applications KW - In-situ sensing PY - 2023 UR - https://www.ama-science.org/ama-conferences/smsi2023/ AN - OPUS4-58041 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat A1 - Hicke, Konstantin A1 - Krebber, Katerina T1 - Earth’s near-surface characterisation using phi-OTDR based on geometric phase N2 - Phase-sensitive OTDR based on geometric phase for the first time detects surface waves generated by quarry blasts of 25 kg explosives. Inversion of dispersion curves provides depth profiles of shear-wave velocities of surface waves. T2 - Optica Sensing Congress CY - Munich, Germany DA - 30.07.2023 KW - Geophysics KW - Geometric Phase KW - Distributed Fiber Optic Sensor KW - Coherent Heterodyne KW - Surface waves PY - 2023 SP - 1 EP - 2 AN - OPUS4-58044 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Earth's near surface characterisation using phi-OTDR based on Geometric Phase N2 - A novel DAS setup based on geometric phase is used to measure surface waves of the Earth. They carry useful information about the structure and material of the Earth. T2 - Optica Sensing Congress CY - Munich, Germany DA - 30.07.2023 KW - Geometric Phase KW - Distributed Fiber Optic Sensor KW - Surface waves KW - Coherent Heterodyne KW - Geophysics PY - 2023 AN - OPUS4-58043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Wernicke, Pascal T1 - Codierte Anregung von thermoakustischen Ultraschallwandlern und Wandlern aus zellulärem Polypropylen unter der Anwendung von signalangepassten Filtern N2 - Die Pulskompression wird in der Radartechnik eingesetzt, um den Signal-Rausch-Abstand zu erhöhen. Das Ziel ist es die Entdeckungswahrscheinlichkeit eines Nutzsignals bei gleichbleibender Auflösung zu erhöhen. Durch den Einsatz von Barker Codes oder komplementären Golay Codes werden Sendesignale von Luftultraschallanwendungen pulscodiert. Dies ermöglicht in der zerstörungsfreien Prüfung die Inspektion von dickeren Bauteilen, da die Signalenergie durch zeitlich gestreckte Sendesignale bei gleicher Auflösung vergrößert wird. In dieser Arbeit wird die Pulskompression durch die Einführung von unipolaren Sequenzen zur Pulscodierung für thermoakustische Ultraschallwandler ermöglicht. Der Signal-Rausch-Abstand wird in der Anwendung der Pulscodierung und anschließenden Filterung mit einem signalangepassten Filter in Luftultraschallmessungen mit dem thermoakustischen Wandler und Wandlern aus zellulärem Polypropylen erhöht. KW - Ultraschall KW - Pulskompression KW - Materialprüfung PY - 2023 SP - 1 EP - 85 AN - OPUS4-59795 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Prüf- und Messverfahren mit verschiedenen Sensortechnologien und Ultraschallwellen N2 - Der Vortrag zum Mess- und Prüfverfahren mit verschiedenen Sensortechnologien und Ultraschallwellen beinhaltet die Themen: Metrologie zur Wasserstoffspeicherung - Euramet-Vorhaben "MefHySto", Erkennung von freigesetztem Wasserstoff sowie die Bestimmung des Wasserstoff-Luftverhälntisses mit Gassensoren, zerstörungsfreie Fehlstellenerkennung mit integriertem Zustandsüberwachungssystem basierend auf geführten Ultraschallwellen zur Lebensdauerüberwachung von Composite-Behältern (Wasserstoffspeicher) sowie faseroptische Sensorik zur Schadenfrüherkennung von Wasserstoffspeichern aufgrund erkennbarer Dehnungsänderungen an Druckbehältern. T2 - DVGW Kongress H2 Sicherheit CY - Online meeting DA - 28.09.2021 KW - Leckdetektion KW - Metrologie zur Wasserstoffspeicherung KW - Gassensorik KW - Structural Health Monitoring (SHM) KW - Geführte Ultraschallwellen KW - Faseroptische Sensorik KW - Zerstörungsfreie Prüfung PY - 2021 AN - OPUS4-54136 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Mess- und Prüfverfahren mit Sensorik N2 - Mess- und prüftechnische Verfahren sind zur Prozesskontrolle und Sicherheitsüberwachung in Wasserstofftechnologien von hoher Bedeutung. Typische Anwendungsgebiete von Sensoren sind Sicherheitsüberwachung, Leckdetektion und Prozesskontrolle. In diesem Beitrag werden Themen zur Erkennung von freigesetztem Wasserstoff sowie die Bestimmung des Wasserstoff-Luftverhältnisses mit Gassensoren, Fehlstellenerkennung mit geführten Ultraschallwellen zur Lebensdauerüberwachung (Structural Health Monitoring) von Wasserstoffspeichern sowie der Einsatz faseroptischer Sensoren zur Überwachung des Dehnungs- und Alterungsverhaltens sowie zur Schadensfrüherkennung von Wasserstoffspeichern vorgestellt. T2 - DVGW Kongress H2 Sicherheit CY - Online meeting DA - 27.01.2021 KW - Metrologie KW - Gassensoren KW - Structural Health Monitoring KW - Faseroptische Sensoren KW - Wasserstoff PY - 2021 AN - OPUS4-52141 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Karapanagiotis, Christos A1 - Hicke, Konstantin A1 - Wosniok, Aleksander A1 - Krebber, Katerina T1 - Distributed humidity fiber-optic sensor based on BOFDA using a simple machine learning approach N2 - We report, to our knowledge for the first time, on distributed relative humidity sensing in silica polyimide-coated optical fibers using Brillouin optical frequency domain analysis (BOFDA). Linear regression, which is a simple and well-interpretable algorithm in machine learning and statistics, is utilized. The algorithm is trained using as features the Brillouin frequency shifts and linewidths of the fiber’s multipeak Brillouin spectrum. To assess and improve the effectiveness of the regression algorithm, we make use of machine learning concepts to estimate the model’s uncertainties and select the features that contribute most to the model’s performance. In addition to relative humidity, the model is also able to simultaneously provide distributed temperature information addressing the well-known cross-sensitivity effects. KW - Fiber optics sensors KW - Machine learning KW - Brillouin distributed sensing KW - Humidity sensing KW - Simultaneous temperature and humidity sensing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546294 DO - https://doi.org/10.1364/OE.453906 VL - 30 IS - 8 SP - 12484 EP - 12494 PB - OPTICA AN - OPUS4-54629 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghasem Zadeh Khorasani, Media T1 - Federated SHM: a Novel Collaborative ML Approach to Overcome Data Scarcity and Data Privacy Concerns in StructuralHealth Monitoring N2 - The deployment of machine learning (ML) and deep learning (DL) in structural health monitoring (SHM) faces multiple challenges. Foremost among these is the insufficient availability of extensive high-quality data sets essential for robust training. Within SHM, high-quality data is defined by its accuracy, relevance, and fidelity in representing real-world structural scenarios (pristine as well as damaged). Although methods like data augmentation and creating synthetic data can add to datasets, they frequently sacrifice the authenticity and true representation of the data. Sharing real-world data encapsulating true structural and anomalous scenarios offers promise. However, entities are often reluctant to share raw data, given the potential extraction of sensitive information, leading to trust issues among collaborating entities. Our study introduces a novel methodology leveraging Federated Learning (FL) to navigate these challenges. Within the FL framework, models are trained in a decentralized manner across different entities, preserving data privacy. In our research, we simulated several scenarios and compared them to traditional local training methods. Employing guided wave (GW) datasets, we distributed the data among different parties (clients) using IID (independent, identically distributed or in other words, statistically identical) mini batches of dataset, as well as non-IID configurations. This approach mirrors real-world data distribution among varied entities, such as hydrogen refueling stations. In our methodology, the initial round involves individualized training for each client using their unique datasets . Subsequently, the model parameters are sent to the FL server, where they are averaged to construct a global model. In the second round, this global model is disseminated back to the clients to aid in predictive tasks. This iterative process continues for several rounds to reach convergence. Our findings distinctly highlight the advantages of FL over localized training, evidenced by a marked improvement in prediction accuracy . This research underscores the potential of FL in GW-based SHM, offering a remedy to similar challenges tied to data scarcity in other SHM approaches and paving the way for a new era of collaborative, data-centric monitoring systems. T2 - QI Digital Forum CY - Berlin, Germany DA - 10.10.2023 KW - Machine learning KW - Federated learning KW - Structural health monitoring KW - Artificial intelligence KW - Hydrogen safety KW - Data privacy PY - 2023 AN - OPUS4-59415 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrke, Heiko T1 - Robotic Measurement System Concept for Greenhouse Gas Tomography in Wastewater Treatment Plants N2 - This paper introduces a conceptual framework for a greenhouse gas (GHG) measurement system designed for wastewater treatment plants (WWTPs). The emphasis is on accurate gas tomography measurements of emissions, crucial for national emission assessments. The proposed system is movable, semi-autonomous, and employs a combination of ground and air robots equipped with integral remote gas sensors and in-situ sensors. The proposed two/two configuration ensures comprehensive coverage of WWTPs, overcoming obstacles. The system concept lays the foundation for future implementation and evaluation, addressing the need for enhanced understanding of GHG emissions from WWTPs. T2 - 39th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Siófok, Hungary DA - 26.09.2023 KW - Remote Gas Sensing KW - Greenhouse Gas Emissions KW - Robot-based Emission Measurements KW - Semi-autonomous Sensor Networks KW - Gas Tomography PY - 2023 AN - OPUS4-58883 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael A1 - Nattuveettil, Keerthana A1 - Brunner, Nanine A1 - Thomas, Marcus T1 - DCC´s im Praxistest: Rückführung auf Knopfdruck N2 - Eine online Live-Vorführung des DCC Demonstrators zur automatisierten Erstellung und Auswertung eines maschinenlesbaren digitalen Kalibrierscheins zur metrologischen Rückführung eines Pt 100 Temperaturfühlers. Workflow: DCC Vorlage für Kalibrierungen nach DKD-R 5-1; DCC Middleware zur Aufnahme der auftragsbezogenen Metadaten und Einfügen aller Daten, inkl. der Messdaten, in die DCC Vorlage; Validierung des befüllten DCCs gegen das DCC-Schema; Siegelung des DCCs mit dem digitalen Akkreditierungssymbol; Übertragung an den DCC-Nutzer; nutzerseitige Verifizierung des elektronischen Siegels zur Sicherstellung von Authentizität, Integrität und Akkreditierung; direktes auslesen der Sensordaten mit Messunsicherheit basierend auf Herstellerspezifikationen; Einlesen und Auswerten des DCCs auf Knopfdruck, damit automatisierte Erstellung einer Kalibrierfunktion und entsprechende Korrektur der Sensordaten, automatisches Auslesen der temperaturabhängigen Messunsicherheit und Erweiterung um relevante Beiträge zum Erreichen der metrologischen Rückführbarkeit der Temperaturmessung; qualitätsgesicherte Konformitätsaussage des Prozesses auf Basis der so korrigierten Temperaturmesswerte und deren Unsicherheiten. T2 - Virtuelle und interaktive Praxiswerkstätten: "Digitale QI für Prüf- und Kalibrierlabore" CY - Online meeting DA - 30.11.2023 KW - Live Demonstration KW - Digitalisierung KW - Digitaler Kalibrierschein KW - Metrologische Rückführbarkeit PY - 2023 UR - https://www.qi-digital.de/hauptmenue/begleitforschung/praxiswerkstaetten AN - OPUS4-59048 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Häusler, F. T1 - Bout-based Gas Source Localization using Aerial Robot Swarms N2 - Gas source localization (GSL) helps mitigate the impact of industrial accidents and natural disasters. While GSL may be dangerous and time-consuming when performed by humans, swarms of agile and inexpensive nano aerial robots may increase the safety and efficiency of gas source localizations. Since the small payloads of nano aerial robots limit the sensing and computing resources, strategies adapted from biological swarms, such as colonies of social insects, are used to coordinate robot swarms. Most swarm GSL strategies are based on the assumption that the maxima of gas concentrations are sufficiently close to the gas sources. However, prior studies have indicated that the occurrence of “bouts”, a metric for the intermittency of gas distributions, may advantageously be used as a more accurate gas source proximity indicator. This paper presents a swarm GSL strategy employing bouts as source proximity indicators and a bio-inspired pheromone system for communication. Nano aerial robots, deployed in this study, act as agents and emit pheromone markers in an artificial environment upon detecting bouts. Leveraging the concept of artificial potential fields, the agents switch between exploiting the knowledge of the swarm by following pheromone gradients and exploring the search space by targeting a random point. The agents are repelled by each other and by walls to avoid collisions. The swarm GSL strategy is implemented into three nano aerial robots and validated in a real-world experiment in an indoor environment with a single gas source. The results indicate that the the swarm GSL strategy presented in this paper is capable of GSL in indoor environments and that the intermittency of gas distributions is a better source proximity indicator than the mean concentration. T2 - IEEE Sensors 2023 CY - Vienna, Austria DA - 29.10.2023 KW - Mobile robotic olfaction KW - Nano aerial robot KW - Gas source localization KW - Bouts KW - Distributed robotics PY - 2023 AN - OPUS4-58779 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shaheen, Sabahat A1 - Hicke, Konstantin T1 - Geometric phase in distributed fiber optic sensing N2 - The geometric phase in the beat signal from coherent interference of two frequency-offset light beams is measured using a novel distributed optical fiber sensing setup. In a fiber optic medium, with changing beam intensities, to the best of our knowledge, ours is the first measurement of the mentioned geometric phase. Experimental results of applying a 100-Hz sinusoidal stimulus to a polarization scrambler and a piezoelectric transducer inline to an optical fiber are presented. The results may enable novel distributed fiber sensing techniques. KW - Distributed fiber optic sensing KW - Geometric phase measurement KW - Distributed vibration sensing KW - C-OTDR PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556053 DO - https://doi.org/10.1364/OL.464259 VL - 47 IS - 15 SP - 3932 EP - 3935 PB - Optica CY - Washington D.C., USA AN - OPUS4-55605 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Seminar on Smelling Drones – Part 3: Deep Dive: Bout-based Gas Source Localization using Aerial Robot Swarms N2 - This seminar series comprises three lectures on drones and ground robots capable of sensing chemical substances and two accompanying hands-on workshops on nano drones equipped with chemical sensors. In the first lecture, Dr. Neumann will talk on a summary of aerial robot olfaction and his research. In the second and third lectures, more details of the nano drones equipped with chemical sensors will be provided, and the participants can get hands on experience of the nano drones in the accompanying workshops. The lectures will be given in English. This seminar series is supported by FY2023 Researcher Exchanges Program in UEC. T2 - Seminar Series on Smelling Drones CY - Tokyo, Japan DA - 28.11.2023 KW - Mobile robotic olfaction KW - Nano aerial robot KW - Gas source localization KW - Bouts KW - Distributed robotics KW - Swarm PY - 2023 AN - OPUS4-59131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Haratsu, T. A1 - Sakaue, M. A1 - Matsukura, H. A1 - Ishida, H. T1 - Toward Robust Robotic Gas Source Localization in Outdoor Environments: Testing Search Algorithms with Real Outdoor Wind Spectrum N2 - This poster reports an improved outdoor gas source localization algorithm, showing promising results under simulations with a realistic gas plume. In the scenario assumed in this work, an unmanned ground vehicle searches for the location of a gas source in an open outdoor field. The simulated gas plume in this work consists of frequent and large meandering as a real outdoor plume. The source location is estimated using gas and wind measurements obtained from sensors fixed on a mobile platform. When a gas puff is detected, its source is likely to be in the upwind direction. Particle filter-based algorithms have been proposed in previous work to estimate the most likely source location from multiple gas detection events. In this work, the particle weight update function has been modified by adopting a 2D Gaussian plume model, to improve the accuracy in estimating the likelihood of the source location. We have evaluated the performance of this algorithm combined with an estimation-based route planning algorithm. The simulator uses wind data recorded outdoors to calculate transport of gas puffs allowing a formation of a gas plume containing large meandering, due to real fluctuations of outdoor wind. Simulations of the improved particle filter with the estimation-based route planning algorithm have yielded more accurate, stable and time-efficient results than the pre-modified version. T2 - IEEE Sensors 2023 CY - Vienna, Austria DA - 29.10.2023 KW - Mobile robotic olfaction KW - Sensor signal processing KW - Gas source localization KW - Particle filter KW - Unmanned ground vehicle PY - 2023 AN - OPUS4-58780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zabihi, Mohammadmasoud A1 - Krebber, Katerina T1 - Approach for Faster Signal Processing in Փ-OTDR Systems Based on Directional Measurement of Fiber Slices Interaction N2 - In this study, a signal processing approach for heterodyne Փ-OTDR and C-OTDR systems that can obtain external perturbation and its frequency content in a faster way is proposed. We can detect vibrations with the same or better SNR using this processing approach, only with a single step and fast calculation. Fig. 12 shows the comparison of the normalized measurement time for the gamma matrix method and the conventional method throughout the three experiments. The speed of processing using a gamma matrix is ~35%–50% faster compared to a conventional method in high frequency test (PZT), low frequency test (walking) and street monitoring test. The processing speed in low frequency test is normally a bit lower than the similar high frequency one, since we must use higher number of time frames. Also, in street test we have higher speed because we can select wider gauges. KW - Փ-OTDR PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560492 DO - https://doi.org/10.1364/OPTCON.456421 VL - 1 IS - 8 SP - 1837 EP - 1847 PB - Optica Publishing Group CY - Washington, DC AN - OPUS4-56049 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The digitalization of force metrology N2 - The transfer of data for the metrological traceability of measurement results is currently taking place in the form of paper-based calibration certificates, mostly. Especially accredited metrology services providers are often bound to paper certificates by regulatory constrictions and sometimes lack of IT-infrastructure. This analog form of metrology data transfer, however, implies hands-on work, in particular for the certificate receiver, as its key values need to be translated into the device- and quality management (QM) system, manually. With thousands of certificates transferred from accredited calibration labs until the industrial regime, this binds a significant amount of human resources and is a well-known source of errors, thus constricting cost-effective and secure workflows. This contribution highlights the status of the advancing digital transformation in metrology, on the example of force calibration. Although this appealing initiative is to a large extend driven by German stakeholders, it currently evolves to extend across all Europe and far beyond. T2 - 39TH DANUBIA-ADRIA SYMPOSIUM ON ADVANCES IN EXPERIMENTAL MECHANICS CY - Siofok, Hungary DA - 26.09.2023 KW - Digitalisierung KW - Metrologische Rückführung KW - Digitaler Kalibrierschein PY - 2023 UR - https://das2023.hu/ AN - OPUS4-59027 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin A1 - Liao, Chun-Man A1 - Chruscicki, Sebastian A1 - Breithaupt, Mathias T1 - Vibration Monitoring of Large-Scale Bridge Model using Distributed Acoustic Sensing N2 - Results of DAS measurements along a large-scale concrete bridge model are presented. The improvement of measurable dynamic strain range is demonstrated. Vibration modes obtained by DAS correspond well to those determined from broadband seismometer measurements. T2 - 27th International Conference on Optical Fiber Sensors (OFS-27) CY - Alexandria, VA, USA DA - 29.08.2022 KW - Distributed acoustic sensing KW - Vibration modes KW - Bridge monitoring KW - WS-COTDR KW - Fiber-optic vibration monitoring PY - 2022 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-56082 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zabihi, Mohammadmasoud A1 - Krebber, Katerina T1 - Laser source frequency drift compensation in Φ-OTDR systems using multiple probe frequencies N2 - In this study, an approach for mitigation of LSFD in Φ-OTDR systems was proposed. By using one probe pulse as a reference in a system with two or more probe frequencies, we can remove unwanted low frequency noise that is originally caused by the laser source. Although LSFD is problematic issue, it is not the only source of low frequency noise. Change in temperature, humidity, physical surroundings, environment, etc., can result in such noises. The proposed method; however, is expected to highly suppresses all of these effects, regardless of their source, either in the time or frequency domain. For comparing reference and probe signals, there are sophisticated methods, rather than normal differentiation, available for use. Some of these methods have a close relationship with CPD methods and can further enhance the results. These methods can be further discussed in an independent research or future work. The proposed method is very helpful for increasing accuracy in passive and active seismic monitoring, reservoir monitoring, underwater monitoring, etc. It also helps using relatively simpler laser sources and make the whole system price-efficient, as well as processing data without lengthy compensation algorithms. KW - Frequency Drift KW - Փ-OTDR KW - LSFD PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560517 DO - https://doi.org/10.1364/oe.460302 SN - 1094-4087 VL - 30 IS - 11 SP - 19990 EP - 19998 PB - Optica CY - Washington, DC AN - OPUS4-56051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Flexible GMR sensors for novel flux leakage testing capabilities N2 - In order to detect small and hidden material defects or micro-cracks, weak and localized magnetic stray fields need to be detected and characterized on the magnetic surface. Current flux leakage sensor elements are rigid and rely on air gaps to detect stray fields several hundred micrometers above the surface. Furthermore, the increasing complexity of critical components, enabled by novel fabrication technologies, primarily additive manufacturing, poses a significant challenge to the available flux leakage testing technologies. The emergence of flexible magneto-electronics paves the way to a compliant form of magnetic sensors that, on one hand, are able to adapt to highly curved surfaces, allowing these measurements to be conducted on irregularly formed components, which are inaccessible for nowadays electromagnetic NDT equipment and, on the other hand, could enhance the detection limit for small magnetic stray fields, by allowing the magneto-sensitive elements to approximate the object’s surface until only a few µm, mediated by thin and flexible packaging. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Non-destructive testing KW - Flux leakage testing KW - Flexible sensorics KW - GMR Sensors KW - Flexible electronics PY - 2022 AN - OPUS4-56628 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Fibre Optic Sensing @BAM N2 - The profile of division 8.6 Fibre Optic Sensors is shown, underlining specific competencies and know-how. Furthermore, several current application examples of the use of distributed fiber optic sensing for condition and state monitoring are presented. T2 - Visit and technical tour of OECD/NEA CODAP working group led by Gesellschaft für Anlagen- und Reaktorsicherheit CY - Berlin, Germany DA - 19.09.2024 KW - Distributed fiber optic sensing KW - Condition monitoring KW - Geomonitoring KW - Structural health monitoring KW - Embedded fiber optic sensor PY - 2024 AN - OPUS4-61080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Accredited Digital Calibration Certificates (DCCs): Automated Generation and Utilization for Thermal Process Monitoring T1 - Der digitale Kalibrierschien (DCC) mit Akkreditierung: Metrologische Rückführung und Qualitätssicherung auf Knopfdruck N2 - The accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established validated XML digital calibration certificates for calibrations of resistance thermometers (e.g. Pt100) within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. For the automated DCC generation, a self-implemented middleware is compiling the calibration- and metadata into a process- and lab-specific DCC template. All generated DCCs can be readily validated against the approved DCC schema (v.3.2.1). Furthermore, the authorized DCCs are equipped with the novel digital accreditation symbol, that was recently piloted with the German national accreditation body (DAkkS). In order to demonstrate the added value of DCCs particularly on the receiver side, a DCC demonstrator was developed for the use case of thermal process monitoring, which is also exhibited at the “innovative calibration” area. The software automatically processes incoming DCCs, to provide metrological traceability and a quality-assured process conformity assessment, practically at the push of a button. T2 - SENSOR+TEST 2024 Technology Forum "Innovative Calibration" CY - Nuremberg, Germany DA - 11.06.2024 KW - Digital Calibration Certificate KW - QI-digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.sensor-test.de/de/besucher/sensor-test-2024-digital/ AN - OPUS4-61875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The temperature DCC exposed N2 - The DAkkS-accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established valid XML digital calibration certificates (DCCs) for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. Furthermore, we actively participate in the definition of general and community-specific good practice requirements for the DCC of temperature quantities as technical specifications, hosted by the German Calibration Service (DKD). In this contribution the entire XML source code of a DCC from a Pt 100 thermometer calibration will be exposed and discussed. The DCC was automatically generated using a self-implemented middleware that is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. Since it was issued as an accredited calibration certificate, the validated and authorized DCC is also equipped with the novel digital accreditation symbol to form an `eAttestation´. This advanced electronic seal with a qualified certificate was recently piloted with the German national accreditation body (DAkkS), and, after successful validation by the receiver, verifies the active accreditation status of the issuing body at the time of sealing (authorization). As it also provides all other functionalities of an electronic seal, (i.e. data integrity and authenticity), it can fully replace a digital signature on accredited DCCs. The presented temperature DCC architecture fully complies to the latest good practice definitions of the DKD and thus represents a level 4 DCC according to the utility model for machine interpretability of DCCs. This also includes basic and quantity-specific refType definitions that are linked to an online refType repository to harmonize these key semantic providing elements across other DCC-issuing laboratories. The paper and also its conference poster will not represent a general introduction and motivation for the DCC itself. It rather addresses more detailed aspects of good practice, especially for DCCs from temperature quantity calibrations and may stimulate in-depth discussions between DCC experts from the providing, utilizing and accrediting points of view. The work was performed within the national QI-Digital initiative of the German Federal Ministry for Economic Affairs and Climate Action. T2 - IMEKO 2024 XXIV World Congress CY - Hamburg, Germany DA - 26.08.2024 KW - Digital Calibration Certificate KW - E-Attestation KW - QI-Digital KW - Digital Metrology KW - Calibration PY - 2024 UR - https://www.imeko2024.org/home AN - OPUS4-61872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous monofrequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 AN - OPUS4-56069 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gebauer, D. A1 - Gutierrez, B. A1 - Marx, S. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Pirskawetz, Stephan A1 - Breit, W. A1 - Mechtcherine, V. A1 - Grahl, K. A1 - Thiel, T. A1 - Schickert, M. A1 - Krüger, M. T1 - Interrelated data set from nondestructive and destructive material testing of concrete compressive strength specimens N2 - This data set contains three different data types obtained from concrete specimens. For each specimen, the rebound numbers, ultrasonic data (ultrasonic velocity, time of flight), and destructive concrete strength are given. Two kind of specimen geometries were tested: cubes and drilled cores. The files are labeled according to the specimen geometry as "cube" or "core" and the type of measurement data as "compressive_strength", "rn_R" and "rn_Q" for rebound numbers as well as "us" for ultrasonic data. The ultrasonic data were generated by six independent laboratories, the rebound numbers by five independent laboratories and the destructive tests by one laboratory. The designation of each specimen establishes the relationship between the different data types. KW - Non-destructive testing KW - Rebound number KW - Ultrasonic pulse velocity KW - Compressive concrete strength KW - Interlaboratory comparison PY - 2023 DO - https://doi.org/10.7910/DVN/AFCITK PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-57499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Gebauer, D. A1 - Beltrán Gutierrez, R. A1 - Marx, S. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Pirskawetz, Stephan A1 - Breit, W. A1 - Mechtcherine, V. A1 - Grahl, K. A1 - Thiel, T. A1 - Schickert, M. A1 - Krüger, M. T1 - Interrelated Data Set from Nondestructive and Destructive Material Testing of Concrete Compressive Strength Specimens N2 - "This data set contains three different data types obtained from concrete specimens. For each specimen, the rebound numbers, ultrasonic data (ultrasonic velocity, time of flight), and destructive concrete strength are given. Two kind of specimen geometries were tested: cubes and drilled cores. The files are labeled according to the specimen geometry as "cube" or "core" and the type of measurement data as "compressive_strength", "rn_R" and "rn_Q" for rebound numbers as well as "us" for ultrasonic data. The ultrasonic data were generated by six independent laboratories, the rebound numbers by five independent laboratories and the destructive tests by one laboratory. The designation of each specimen establishes the relationship between the different data types." KW - Compressive Concrete Strength KW - Rebound Hammer KW - Ultrasonic Pulse Velocity PY - 2023 DO - https://doi.org/10.7910/DVN/AFCITK PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-57223 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Maack, Stefan T1 - ZfP Statik – Zuverlässigkeitsbewertung von Bestandsbauwerken mit ZfP-Ergebnissen N2 - Messen heißt wissen. Dieses Wissen spiegelt die Realität wider und soll den Statiker eines bestehenden Bauwerkes bei der Entscheidungsfindung über die Sicherheit und Zuverlässigkeit der Konstruktion unterstützen. Gegenüber dem Neubauentwurf können bei der Bewertung von bestehender Bausubstanz Sicherheitsreserven genutzt werden, da Unsicherheiten, die beim Bau auftreten können, besser bekannt oder nicht mehr vorhanden sind. Können solche Unsicherheiten genauer bewertet werden, z. B. durch die Feststellung der genauen Lage der Spannglieder bei einer Spannbetonbrücke, so können Sicherheitsbeiwerte reduziert werden, ohne dass es dabei zu Auswirkungen auf das normativ festgelegte Zuverlässigkeitsniveau kommt. Mittlerweile sind Prüfmethoden an Bauwerken wirtschaftlich einsetzbar und auch so leistungsfähig, dass die für die Tragfähigkeit und Gebrauchstauglichkeit wesentlichen Parameter identifiziert werden können. Ein wesentlicher Punkt ist hierbei die Integration derartiger Messergebnisse in Rechenmodelle, die für die Nachrechnung des Bauwerks verwendet werden. Dies können sowohl semiprobabilistische Rechenmodelle als auch vollprobabilistische Modelle sein. Bei semiprobabilistischen Methoden können aus den Messergebnissen Teilsicherheitsbeiwerte berechnet und abgeleitet werden, die dann in den bekannten Nachweisformaten gemäß den Eurocodes und der Nachrechnungsrichtlinie berücksichtigt werden. Bei vollprobabilistischen Nachweisen können die Messdaten in Form von Verteilungsdichtefunktionen mit gemessenen Variationskoeffizienten direkt in das Rechenmodell eingehen. T2 - Abteilungsseminar der Abteilung 8 CY - Online meeting DA - 28.04.2021 KW - Bestandsbauwerke KW - Zuverlässigkeitsbewertung KW - Nachrechnung KW - Zerstörungsfreie Prüfung KW - Messunsicherheit PY - 2021 AN - OPUS4-52531 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - CASPAR - FKZ: 19F2178A "Plattform für die beweissichere und rückführbare Datennutzung im Bauwesen" N2 - Bestandsunterlagen von älteren Bauwerken sind oft nicht in ausreichendem Umfang verfügbar. Soll jedoch der Zustand von z.B. Gebäude oder Brücken bewertet werden, stellen Bestandsunterlagen die Grundlage dafür dar. Ansonsten muss die Bauweise des Bauwerkes kostenintensiv nachvollzogen und mit nachträglichen Untersuchungsverfahren bewertet werden. Heute spielt die digitale Planung im Bauwesen eine immer größere Rolle und Bauvorhaben werden in sogenannten BIM Modellen (Building Information Modelling) geplant. Diese Daten müssen langfristig und manipulationssicher gespeichert werden. In diesem Projekt erarbeiten wir die technologischen Grundlagen, um Daten effizient und sicher zu speichern. Wir erarbeiten eine digitale Schnittstelle, um Daten aus unterschiedlichsten Quellen sicher zusammenzuführen und Informationen semantisch zu verknüpfen. Um den Nachweis für die Nutzbarkeit unserer Technologie zu erbringen, entwickeln wir im Rahmen des beantragten Projekts eine prototypische objektbezogene Datenablage in Form eines Demonstrators, in die digitale Informationen einer realen Brücke überführt werden. T2 - Online-Fachaustausch der mFUND-Begleitforschung Move Mobility | iRights.Lab CY - Online meeting DA - 07.05.2021 KW - Digitalisierung KW - Messdaten KW - Brücken KW - Qualitätssicherung KW - Bauwesen PY - 2021 AN - OPUS4-53221 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Kick-off meeting DFG OsciFreq N2 - Das Bauwesen erfordert sehr hohe Flächenleistungen, so dass der physische Kontakt zur Oberfläche möglichst vermieden werden sollte, um eine hohe Verfahrgeschwindigkeit der Sensoren zu gewährleisten. Andererseits weisen luftgekoppelte, membranbasierte Aktuatoren durch den Impedanzsprung sehr hohe Verluste auf. Daher stellt das schnelle berührungslose Ultraschallmessen immer noch eine ungelöste Herausforderung im Bauwesen dar. T2 - VH_8294_Kick_off_Meeting_OsciFreq CY - Berlin, Germany DA - 17.06.2022 KW - Fluidic device KW - Beton KW - Luftgekoppelter Ultraschall KW - OsciFreq PY - 2022 AN - OPUS4-55126 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Adaption of fluidic devices for SHM of hydrogen tanks N2 - Frequency analysis of the tank during every filling Passive actuator is integrated inside filling nozzle/ pressure vessel Frequency from 5 kHz to 150 kHz Frequency sweep (Chirp) can be performed Works with every fluid: air, hydrogen, oxygen, argon, water. T2 - H2Safety Kompetenzzentrum CY - BAM Berlin, Germany DA - 07.07.2021 KW - Fluidic device KW - Structural health monitoring KW - Hydrogen tank KW - Ultrasound PY - 2021 AN - OPUS4-52930 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - OsciCheck - Fluidic Generation of Ultrasound N2 - The OsciCheck project is presented. The working principle and sound field of a fluidic switch is described. Future goals of the project are presented. T2 - CoDA Summer School 2020 CY - Berchtesgaden, Germany DA - 28.09.2020 KW - Fluidic Switch KW - Air-coupled ultrasound KW - Ultrasound KW - Non-destructive testing KW - Fluidischer Schalter KW - Luftgekoppelter Ultraschall KW - Ultraschall KW - Zerstörungsfreie Prüfung PY - 2020 AN - OPUS4-51380 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Jansen, D. A1 - Bald, S. A1 - Birbaum, J. A1 - Küttenbaum, Stefan A1 - Krause, J. A1 - Maack, Stefan A1 - Pichottka, S. A1 - Scherkenbach, M. A1 - Strangfeld, Christoph A1 - Villaret, K. A1 - Wöllenstein, J. T1 - Sensors for the structural assessment of roads N2 - This working paper summarises the current state of knowledge and research on the application of sensors in road pavements, designed to record input quantities and characteristics for structural assessment. In this working paper, sensors generally refer to technical equipment that can used to record the values of physical quantities and display them for interpretation. The working paper deals with every type of sensor that is permanently connected to the road, i.e. sensors that are installed – in the bound and unbound courses of the superstructure as well as in the sub-base/sub-structure, – next to or above the road (for example on masts) and can contribute to structural recording and its subsequent assessment. This can also include sensors that are primarily used for a different purpose (e.g. traffic control). However, this working paper only describes the application of sensors that are installed primarily for other purposes for the sake of completeness; special publications (e.g. Notes on detection technologies in road traffic) are available for the respective installation situations. KW - Asphalt KW - Concrete KW - Measurement chain KW - Sensor technology KW - Condition assessment PY - 2024 SP - 1 EP - 36 PB - Forschungsgemeinschaft für Straßen- und Verkehrswesen e.V. CY - Köln AN - OPUS4-60084 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Niederleithinger, Ernst T1 - Imaging of Ultrasonic Echo Measurements for Reconstruction of Technical Data of Bridges – Possibilities, Limitations and Outlook N2 - When reassessing existing concrete bridges, the challenge is often to obtain missing or incomplete information on the internal structure. In particular, the number and position of the existing reinforcement as well as the geometric dimensions of the components are of interest. Non-destructive testing methods, like radar or ultrasound, which work on the basis of the pulse-echo method, have been established for this purpose, as they only require access to the component from one side. The measurement data recorded on the structure require pre-processing to be able to reproduce the internal structure geometrically accurately. Besides different steps of data processing, the geometrical reconstruction of the measured data based on the Synthetic Aperture Focusing Technique (SAFT) is state of the art today. In this paper, the technical possibilities of the ultrasonic echo method are presented based on measurements in the laboratory and on a real bridge structure. The precision of the reconstruction and its limitations are shown. In addition to the state of the art SAFT technique, open questions and the latest research approaches, such as imaging by reverse time migration (RTM) including initial results are discussed. T2 - 13th German-Japanese Bridge Symposium CY - Osaka, Japan DA - 29.08.2023 KW - Bridge KW - Non destructive testing and evaluation KW - Concrete KW - Validation PY - 2023 AN - OPUS4-58328 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sunkavalli, Viswa Ratnasri T1 - Thickness Measurements of Polyamide Specimens using Fluidic Oscillator as a Frequency Modulated Air-Coupled Ultrasonic Transducer N2 - Ultrasonic inspection, especially contact and immersion methods, have become established techniques for non-destructive testing in civil engineering (NDT-CE). However, the requirement for coupling agents renders these methods cumbersome in practice due to the potential for surface defacement and an arduous measurement process. Consequently, air-coupled ultrasonic transducers have been proposed as an alternative to address these concerns. These (alternatives), however, come with their own challenges, such as a significant impedance mismatch between the air and the specimen as well as the susceptibility of time of flight (TOF) measurements to ambient conditions. Recently, fluidic oscillators have been developed for in-air sound generation to alleviate impedance mismatch and improve the overall robustness, which is an important consideration of NDT-CE applications. The advantage of fluidic oscillators lies in their ability to generate an ultrasonic signal via oscillating air jet excited by a self-actuated fluctuation. Using air as the operating medium provides a supplementary benefit of lowering measurement durations in addition to a substantial drop in acoustic impedance losses with air acting both as an actuation as well as a coupling medium. Thus, TOF measurements using such fluidic transducers are expected to enable faster characterization of specimen parameters. In that regard, material characterization of polyamide is carried out using ultrasound generated by fluidic devices. Additionally, the mass flow rate of the operating fluid is observed to have a significant effect on the frequency of the fluidic oscillator. Accordingly, the frequency of the oscillation is modulated by varying the supply pressure, leading to a varying flow rate, which in turn facilitates a robust and reliable assessment of the TOF through the material by the generated chirp signals. Furthermore, such frequency modulations effectively improve the signal-to-noise ratio (SNR). Along with a comprehensive study of these new fluidic transducers, preliminary measurement findings are presented, including the material characterization of polymers using air-coupled, frequency-modulated ultrasound. T2 - European Conference on Non-Destructive Testing (ECNDT) CY - Lisbon, Portugal DA - 03.07.2023 KW - Air coupled ultrasound KW - Fluidic actuator PY - 2023 AN - OPUS4-57940 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Niederleithinger, Ernst T1 - Low frequency ultrasonic dataset for comparison and validation of signal processing and imaging techniques in civil engineering N2 - The evaluation of technical components and materials in terms of condition and quality with the aid of non-destructive testing methods plays an outstanding role both in industrial serial production and in the individual assessment of components. The ultrasonic echo method is used for a wide variety of testing tasks, such as measuring the thickness of a component. At the Bundesanstalt für Materialforschung und -prüfung (BAM) in Berlin, test methods are developed and their performance is demonstrated. For this purpose, references such as materials, test procedures or data sets are generated, which are used to evaluate these developed test methods. An important component of these references are data sets that are created according to the BAM Data Policy and made available to the scientific community and users of test methods in practice on the basis of the FAIR principles (Findability, Accessibility, Interoperability, and Reuse). T2 - The International Symposium on Nondestructive Testing in Civil Engineering (NDT-CE) 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Reference data KW - Non destructive testing and evaluation KW - Ultrasonic KW - Civil engineering PY - 2022 AN - OPUS4-58440 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin T1 - Low-frequency ultrasound data (pulse-echo technique) with shear horizontal and longitudinal waves on the step-shaped concrete specimen “Pk266” with tendons N2 - This dataset contains raw data acquired in ultrasound measurements on a reference specimen made of concrete at Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin (Germany). The internal specimen identifier is “Pk266”. The measurements were conducted using the pulse-echo method. The upper surface of the specimen was defined as measuring area. The aim of the measurements is to determine both the geometrical dimensions (thickness) and the position of tendons to the measuring area. In addition to this, a second dataset of a second specimen with identifier is existing named “Pk050” has been acquired. Pk050 has the same geometrical dimensions and concrete recipe as Pk266 recipe but does not contain tendons [Reference: https://doi.org/10.7910/DVN/9EID5D]. KW - Ultrasound KW - Pulse echo method KW - Synthetic Aperture Focusing Technique KW - Validation KW - Elastic wave PY - 2023 DO - https://doi.org/10.7910/DVN/NUU0WZ PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-57232 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braml, T. A1 - Wimmer, J. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Kuhn, T. A1 - Reingruber, M. A1 - Gordt, A. A1 - Hamm, J. ED - Krieger, J. T1 - Datenablage als Grundlage für den digitalen Zwilling eines Bauwerks – Verwaltungsschale BBox N2 - Der Weg zur digitalen Brücke ist eingeschlagen. Im Bereich der Planung, Bauüberwachung und -ausführung wird aktuell das Building Information Modelling (BIM) eingeführt. Ist eine Brücke in der Baulast von Bund und Ländern errichtet, wird ihr Zustand im Zuge von wiederkehrenden Bauwerksprüfungen nach DIN 1076 lückenlos überwacht. Abgespeichert werden die Informationen der Überwachung in einer Datenbank (ASB-ING Teilsystem Bauwerksdaten). Aus dieser Datenbank können anschließend relevante Informationen in ein objektspezifisches Bauwerksbuch überführt werden. In dieser Datenbank werden im Vorfeld definierte Daten abgespeichert. Reine Messdaten oder aber auch die verwendeten ingenieurtechnisch-physikalischen Modelle verbleiben in der Regel bei den beauftragen Dienstleistern. Zusammengefasst existieren verschiedene parallele Insellösungen der Informationsablage. Gegenstand verschiedener Forschungsanstrengungen ist es nun Lösungen zu finden, die einen ganzheitlichen Ansatz für den Informationsfluss von der Errichtung über den Betrieb bis hin zum Abbruch eines Bauwerkes sicherstellen. Im Rahmen einer prototypischen Entwicklung wird auf Grundlage, des für die Industrie 4.0 entwickelten open source Software Framework Eclipse BaSyx, ein möglicher Lösungsansatz – die Verwaltungsschale BBox (Bridge Box) - präsentiert. Dieser Lösungsansatz stellt das physikalisch-ingenieurtechnische Modell zur Zustandsbewertung der Brücke gedanklich in den Mittelpunkt. Unter der Voraussetzung einer durchgängigen Digitalisierung der gesamten Prozessschritte innerhalb der Lebensdauer der Brücke, kann jeder Planungs- und Fertigungsschritt, die Instandhaltung einschließlich des Rückbaus erfasst werden. Das Besondere hierbei ist, dass auch die Grundlagen der Bewertung, wie Messdaten, mit abgespeichert werden. Die Modellstruktur der Verwaltungsschale erlaubt hierbei eine bedarfsgerechte Granularität hinsichtlich der Messdaten auf allen virtuellen Ebenen, um das physikalisch-ingenieurtechnisch Modell mit Daten zu versorgen. Die gewählte Form der Datenablage bildet den Grundstein für zukünftige KI-Auswertungen z.B. mit den Methoden des Maschinellen Lernens (ML). Der Zugriff auf die dafür jeweils benötigten Daten wird durch die Ablage der Daten einschließlich Metadaten und den Einsatz einer Standard S3 Schnittstelle stark vereinfacht. Der Beitrag stellt die Entwicklung und die Systemarchitektur der BBox am Beispiel von 2 Projekten dar. T2 - 1. Fachkongress Digitale Transformation im Lebenszyklus der Verkehrsinfrastruktur CY - Esslingen, Germany DA - 29.05.2021 KW - Brücke KW - Digitalisierung KW - Digitaler Zwilling KW - Datenablage PY - 2021 UR - https://elibrary.narr.digital/article/99.125005/dtv202110075 SN - 2748-9221 IS - 1 SP - 75 EP - 84 PB - expert verlag AN - OPUS4-56159 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Using sonic crystals to separate the acoustic from the flow field of a fluidic transducer N2 - Ultrasonic testing is a widely applied measurement method in materials research and medicine. Commonly, a transducer is coupled to the specimen directly or via a liquid coupling agent. While reducing acoustic transmission losses significantly, this procedure is time-consuming and cannot be used for sensitive specimens. Air-coupled ultrasound is a viable alternative in such cases, although suffering from very high acoustic transmission losses between transducer, air and specimen. The recently introduced fluidic transducer (FT) generates ultrasound by utilizing the instability of a supersonic air jet switched inside a fluidic amplifier. Since only air is used as the working medium and no vibrating surfaces are used for ultrasound generation, the transducer is able to efficiently generate large acoustic pressure amplitudes. The resulting acoustic field shares its directivity with the ejected high-velocity air jet. Thus, the acoustic energy needs to be redirected from the jet axis in order to make the fluidic transducer applicable to sensitive specimens. In this study, the effectivity of using sonic crystals (SCs) for this redirection is investigated using acoustic and flow measurements. SCs are air-permeable while being reflective to large acoustic frequency bands. It was shown that both a defect waveguide and a mirroring strategy successfully redirected the acoustic field from the air jet. Furthermore, the interaction of flow and SC showed strong acoustic quenching if the SC was placed too close to the FT outlet. Blockage of the jet entrainment due to the SC may result in slightly higher off-axis flow velocities locally, which should be considered in sensitive applications. KW - Air-coupled ultrasound KW - Sonic crystal KW - Fluidics KW - Non-destructive testing KW - Metamaterial KW - Bandgap quenching PY - 2022 DO - https://doi.org/10.1016/j.apacoust.2021.108608 SN - 0003-682X VL - 189 SP - 1 EP - 7 PB - Elsevier CY - Amsterdam AN - OPUS4-54205 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Bühling, Benjamin A1 - Hauke, M. A1 - Schweitzer, T. A1 - Maack, Stefan T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non-destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limitations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous mono-frequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air-coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 DO - https://doi.org/10.1109/IUS54386.2022.9958740 SP - 1 EP - 4 AN - OPUS4-56073 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Recent advances in (ultra)sonic active and passive monitoring of reinforced and prestressed concrete structures N2 - In addition to already established structural monitoring methods such as deformation, inclination or strain gauges or acoustic emission sensors, sonic or ultrasonic monitoring might provide valuable information about the condition or alteration of a structure. Sensors such as geophones, recording ambient noise in the sonic and subsonic frequency range can provide information beyond modal analysis by using interferometric methods. Wave velocities determined by this method are related to the elastic properties and stiffness of material and structure and can be converted into damage indicators. Embedded active ultrasonic transducer networks can provide more detailed insight about deterioration or damages again, using interferometric technologies. This approach is extremely sensible, detecting relative change in velocity on down to 10-5. These methods, including benefits and remaining challenges, are demonstrated using data from a test structure at BAM’s test site demonstrating the case of prestress loss, and data from an actual bridge still under traffic. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Monitoring KW - Ultrasonic KW - Non-destructive testing KW - Coda wave KW - Bridge PY - 2022 AN - OPUS4-56000 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Frequency modulated, air-coupled ultrasound generated by fluidic oscillators N2 - The majority of ultrasonic devices used for non- destructive testing in civil engineering require contact with the surface of the concrete (specimen), which significantly increases the time required for the measurement. This makes it impractical for extensive investigation of large-scale structures such as bridge decks, foundations, or tunnels. In a pioneering approach, fluidic oscillators are used as contact free ultrasonic sources to overcome the aforementioned limi- tations. These robust and cost-effective actuators require only pressurised air and are ideally suited for harsh environments. At a constant supply pressure, they generate a continuous mono- frequent actuation signal. Further, varying the supply pressure via a fast pressure regulator was found to generate a frequency modulated signal which enabled time-of-flight measurement with an added advantage of increased signal to noise ratio. To demonstrate the feasibility of this novel idea of non-contact ultrasound, the results of the initial tests are presented. T2 - IEEE International Ultrasound Symposium CY - Venice, Italy DA - 11.10.2022 KW - Air-coupled ultrasound KW - Frequency modulation KW - Non-destructive testing KW - Civil engineering KW - Building materials KW - Fluidic oscillators PY - 2022 AN - OPUS4-56072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Practical procedure for the precise measurement of geometrical tendon positions in concrete with ultrasonic echo N2 - Existing concrete structures were usually designed for lifetimes of several decades. The current and urgently required efforts to increase sustainability and protect the environment will likely result in extended service lives up to 100 years. To achieve such objectives, it is required to assess structures over their entire lifecycles. Non-destructive testing (NDT) methods can reliably support the assessment of existing structures during the construction, operational, and decommissioning phases. One of the most important and safety-relevant components of a prestressed concrete structure are the tendons. NDT methods such as the ultrasonic echo method are suitable for both the detection and the localization of the tendons, i.e., the measurement of their geometrical position inside the component. The uniqueness of structures, concrete heterogeneity, and varying amounts of secondary components such as the reinforcement represent obstacles in the application of these methods in practice. The aim of this contribution is to demonstrate a practicable procedure, that can be used in the field to determine the parameters required for the measuring data analysis without extensive knowledge about the investigated components. For this purpose, a polyamide reference specimen is used to show which steps are required to obtain reliable imaging information on the position of tendons from the measurement data. The procedure is then demonstrated on a concrete test specimen that covers various relevant and practice-oriented test scenarios, such as varying tendon depths and component thicknesses. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Validation KW - Non-destructive testing KW - Ultrasonic KW - Reconstruction KW - Concrete KW - Tendon duct PY - 2022 AN - OPUS4-55999 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Ways to unlock the potential of NDT for the reliability assessment of existing structures N2 - Vortrag über die Berechnung von Messunsicherheiten und die POD-Analyse zur Aufbereitung von ZfP-Ergebnissen für die Zuverlässigkeitsbewertung bestehender Bauwerke. T2 - 8th International Workshop on Reliability of NDT/NDE @ SPIE Smart Structures + NDE CY - Los Angeles, CA, USA DA - 12.03.2023 KW - Probability of Detection KW - Measurement uncertainty KW - Reliability assessment PY - 2023 AN - OPUS4-57192 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin T1 - Using a spectral entropy criterion for improved onset picking in ultrasonic testing N2 - In ultrasonic testing, the time of flight (ToF) of a signal can be used to infer material and structural properties of a test item. In dispersive media, extracting the bulk wave velocity from a received signal is challenging as the waveform changes along its path of propagation. When using signal features such as the first peak or the envelope maximum, the calculated velocity changes with the propagation distance. This does not occur when picking the signal onset. Borrowing from seismology, researchers used the Akaike information criterion (AIC) picker to automatically obtain onset times. In addition to being dependent on arbitrarily set parameters, the AIC picker assumes no prior knowledge of the spectral properties of the signal. This is unnecessary in ultrasonic through-transmission testing, where the signal spectrum is known to differ significantly from noise. In this contribution, a novel parameter-free onset picker is proposed, that is based on a spectral entropy criterion (SEC) to model the signal using the AIC framework. Synthetic and experimental data are used to compare the performance of SEC and AIC pickers, showing an improved accuracy for densely sampled data. T2 - 183rd Meeting of the Acoustical Society of America CY - Nashville, TN, USA DA - 05.12.2022 KW - ToF KW - Arrival time KW - Nondestructive testing KW - Through-transmission KW - AIC picker PY - 2022 AN - OPUS4-56616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - On the Treatment of Measurement Uncertainty in Stochastic Modeling N2 - Measurement uncertainty calculations in stochastic moddeling of time-independent, NDT-based random variables to be used in refined assessment of existing structures T2 - International Probabilistic Workshop 2022 (IPW2022) CY - Stellenbosch, South Africa DA - 08.09.2022 KW - Reliability KW - Assessment KW - Existing structures KW - Measurement uncertainty PY - 2022 AN - OPUS4-55657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Towards NDT supported decisions on the reliability of existing bridges N2 - 1) Concept for the NDT-supported assessment of existing structures 2) Demonstration: Shear force analysis of a prestressed concrete bridge T2 - ICOSSAR 2021-2022,13th International Conference on Structural Safety & Reliability CY - Online meeting DA - 13.09.2022 KW - Nachrechnung KW - Zuverlässigkeitsbewertung KW - Messunsicherheit KW - Querkraftnachweis PY - 2022 AN - OPUS4-55796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph A1 - Bühling, Benjamin A1 - Maack, Stefan T1 - OsciCheck - A novel fluidic transducer for air coupled ultrasonic measurements N2 - Ultrasonic measurement technology has become indispensable in NDT-CE. Air-coupled ultrasonic (ACU) measurement techniques promise to reduce measurement time. However, the signal quality suffers from large specific impedance mismatch at the transducer-air and air-specimen interface. Additionally, large pressure amplitudes are necessary for the penetration depth required in NDT-CE applications. To address the specific requirements of ultrasonic testing in NDT-CE, a robust ACU transducer was developed, that generates ultrasound by quickly switching a pressurized air flow. The simple design of the fluidic transducer makes the device maintenance free and resilient against harsh environmental conditions. Since the signal is generated by aeroacoustics, there is no specific impedance mismatch between the transducer and the surrounding air. The ultrasonic signal exhibits frequencies in the 30-60 kHz range and is therefore well suited to penetrate heterogenous materials such as concrete. This contribution gives an introduction in the working principle and signal characteristics of the fluidic transducer. A detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators. T2 - International Symposium Non-Destructive Testing in Civil Engineering CY - Zurich, Switzerland DA - 16.08.2022 KW - Air-coupled ultrasound KW - Nondestructive testing KW - Fluidics KW - Bistable amplifier KW - Aeroacoustics PY - 2022 AN - OPUS4-55529 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Braml, T. A1 - Wimmer, J. A1 - Varabei, Y. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Kuhn, T. A1 - Reingruber, M. A1 - Gordt, A. A1 - Hamm, J. T1 - Digitaler Zwilling: Verwaltungsschale BBox als Datenablage über den Lebenszyklus einer Brücke T1 - Digital twin: Asset administration shell BBox as data storage over the life cycle of a bridge N2 - Auf dem Weg zur digitalen Brücke existieren bereits erste Lösungen, die den Lebenszyklus einer Brücke abbilden können. Für die Planung, den Bau und den Unterhalt stehen unterschiedlichste Werkzeuge, z. B. BIM, DIN 1076, SIB-Bauwerke, Monitoring etc. zur Verfügung, die jeweils mit unterschiedlichen Datenformaten arbeiten. Für ein intelligentes Erhaltungsmanagement müssen aber alle Daten mit den verschiedenen Datenformaten zusammengeführt, abgelegt und so verwaltet werden können, dass über den gesamten Lebenszyklus einer Brücke die Abbildung eines ganzheitlichen digitalen Zwillings eines Bauwerks möglich ist. Die Autoren haben dafür mit BBox den Prototyp einer Verwaltungsschale (VWS) auf Grundlage von Industrie 4.0 entwickelt. Damit wird das physikalisch-ingenieurtechnische Modell zur Zustandsbewertung der Brücke in den Mittelpunkt gestellt und der gesamte Lebenszyklus einer Brücke kann unabhängig von Datenformaten digital erfasst werden. Da der Aufbau der VWS durch die Granularität optimal strukturiert ist, bietet die Ablage und Einspeisung von Messdaten sowohl die Grundlage eines Live-Monitorings als auch den Grundstein für maschinelles Lernen (ML). Der Datenzugriff via S3-Schnittstelle erleichtert die Entwicklung von eigenen Prognosemodellen mit Informationsmustern (SHIP – Structural Health Information Pattern). Am Beispiel der Heinrichsbrücke Bamberg wird die praktische intelligente Umsetzung des Bauwerksmonitorings inkl. VWS mit Informationsmustern und ML gezeigt. N2 - On the way to the digital bridge, initial solutions already exist that can map the life cycle of a bridge. A wide variety of tools are available for planning, construction and maintenance, e. g. BIM, DIN 1076, SIB structures, monitoring etc., each of which works with different data formats. For an intelligent maintenance management, however, all data with the different data formats must be merged, stored, and managed in such a way that the mapping of a holistic digital twin of a structure is possible over the entire life cycle of a bridge. For this purpose, the authors have developed BBox, a prototype of an asset administration shell (AAS) based on Industry 4.0. This places the physical-engineering model for assessing the condition of the bridge at the center, and the entire life cycle of a bridge can be digitally recorded independently of data formats. Since the structure of the AAS is optimally structured through granularity, the storage and feeding of measurement data provides both the basis of live monitoring and the cornerstone for machine learning (ML). The data access via S3 interface facilitates the development of own prognosis models with information patterns (SHIP – Structural Health Information Pattern). Using the Heinrichsbrücke Bamberg as an example, the practical intelligent implementation of structural monitoring incl. AAS with information patterns and ML is shown. KW - Digitaler Zwilling KW - Lebenszyklus KW - Bauwerksmonitoring KW - Industrie 4.0 KW - Maschinelles Lernen KW - Digital twin KW - Life cycle KW - Structural health monitoring KW - Industry 4.0 KW - Machine learning PY - 2021 DO - https://doi.org/10.1002/bate.202100094 SN - 1437-0999 SP - 1 EP - 9 PB - Ernst & Sohn CY - Berlin AN - OPUS4-54017 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Braml, T. A1 - Wimmer, J. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Kuhn, T. A1 - Reingruber, M. A1 - Gordt, A. A1 - Hamm, J. ED - Krieger, J. T1 - Datenablage als Grundlage für den digitalen Zwilling eines Bauwerks – Verwaltungsschale BBox N2 - Der Beitrag stellt die Entwicklung und die Systemarchitektur der BBox am Beispiel von 2 Projekten dar. T2 - 1. Fachkongress Digitale Transformation im Lebenszyklus der Verkehrsinfrastruktur CY - Esslingen, Germany DA - 29.06.2021 KW - Digitaler Zwilling KW - Bestandsbauwerke KW - Physikalisches Modell PY - 2021 SN - 978-3-8169-3530-8 SP - 75 EP - 84 PB - expert Verlag CY - Tübingen AN - OPUS4-52938 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Algernon, D. A1 - Arndt, R. A1 - Ebsen, B. A1 - Feistkorn, S. A1 - Friese, M. A1 - Große, C. A1 - Kathage, S. A1 - Keßler, S. A1 - Kurz, J. A1 - Küttenbaum, Stefan A1 - Lohse, C. A1 - Maack, Stefan A1 - Niederleithinger, Ernst A1 - Schickert, M. A1 - Schröder, G. A1 - Taffe, A. A1 - Walther, A. A1 - Wilcke, M. A1 - Wolf, J. A1 - Wöstmann, Jens T1 - Leitfaden zur Erstellung von Prüfanweisungen für die Zerstörungsfreie Prüfung im Bauwesen (ZfP Bau) N2 - Der vorliegende Leitfaden dient zur Unterstützung der Entwicklung und Umsetzung von Prüfanweisungen für ZfP-Verfahren im Bauwesen. Er gibt einen Überblick über Verwendungszweck, Erstellung und Inhalte von Prüfanweisungen unter Berücksichtigung einheitlicher Standardisierungsziele. KW - Prüfanweisung KW - Beton KW - Leitfaden PY - 2022 SN - 978-3-947971-23-7 VL - Richtlinie B-LF 01 SP - 1 EP - 9 PB - Deutsche Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) CY - Berlin ET - Ausgabe April 2022 AN - OPUS4-54985 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - On the accuracy of tendon localization in concrete using ultrasound N2 - Approaches to the development of a (GUM-) measurement model for the calculation of measurement uncertainties in the localization of tendons in concrete structures using the ultrasonic echo method including demonstration were presented. T2 - 6th International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Reliability KW - Measurement Uncertainty KW - Non-Destructive Testing KW - Existing Concrete Structures PY - 2022 AN - OPUS4-55991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Maack, Stefan A1 - Behrens, Matthias A1 - Niederleithinger, Ernst T1 - Low-frequency ultrasonic pulse-echo datasets for geometry determination of a reinforced concrete step specimen with embedded polystyrene foam cuboids in non-destructive testing N2 - The dataset comprises raw data collected using the ultrasonic pulse-echo method on a concrete specimen. The specimen addresses two fundamental non-destructive testing (NDT) challenges in civil engineering: locating built-in elements and determining dimensions to analyse both the internal and external geometry of concrete structures. For data acquisition, the surface of the concrete specimen was automatically scanned point by point, with pulse-echo measurements performed at each measuring point. The automation of the measurement process ensured high repeatability and precision as well as a high measurement point density. Two low-frequency probes were used, each capable of both transmitting and receiving ultrasonic waves: one for longitudinal waves and one for shear waves. The longitudinal wave probe operates at frequencies of up to approximately 160 kHz, whereby a frequency of 80 kHz was used for the ultrasonic measurements here. The shear wave probe operates at up to 100 kHz, with a frequency of 50 kHz used for the measurements in this study. This article includes additional technical specifications of the two ultrasonic probes used, as well as information on their geometric specifications and directivity patterns. It also provides a detailed description of the further measurement equipment used. The ultrasonic raw data are stored in a universally readable format, with each time signal (A-scan) spanning two milliseconds and a sampling rate of two mega-samples per second. The provided data support comparative studies in signal analysis, imaging as well as interpretation and can be used for evaluation purposes in various practical NDT scenarios. KW - Civil engineering KW - Concrete structures KW - Ultrasonic echo testing KW - Reference data PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639100 DO - https://doi.org/10.1016/j.dib.2025.111956 SN - 2352-3409 VL - 62 SP - 1 EP - 19 PB - Elsevier Inc. AN - OPUS4-63910 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Widjaja, Martinus Putra T1 - Damage Mechanisms of Additively Manufactured Gyroid Structures in Compression Mode Using In-Situ X-Ray Computed Tomography N2 - Additive Manufacturing (AM) process has been widely adopted to create more efficient items through a better design. The consideration comes not only from the material selection but also the structural perspective that caters to specific applications. Triply Periodic Minimal Surfaces (TPMS) is a design that allows any shapes to have more contact surface area and simultaneously improving the load-bearing capacity of a structure. Having a better understanding on how such structures deteriorate is essential for predicting their strength and their potential lifetime. The in-situ XCT experiment was carried out using the DEBEN 20kN rig to investigate the damage mechanisms. An open-source Digital Volume Correlation (DVC) module named SPAM is used to compute these CT images taken at different loading points. This result could then be correlated with the morphological description to find the weak spots inside the structures. T2 - Additive 2026 CY - Kassel, Germany DA - 24.03.2026 KW - In-Situ X-Ray Computed Tomography KW - Digital Volume Correlation KW - Gyroid KW - Electron Beam Melting KW - Damage mechanisms PY - 2026 AN - OPUS4-66010 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Zerstörungsfreie Bauwerksprüfung – Möglichkeiten und Grenzen bei der Bewertung von Baukonstruktionen aus Beton N2 - Die zerstörungsfreie Prüfung im Bauwesen (ZfPBau) spielt eine zentrale Rolle bei der Neubewertung der Zuverlässigkeit bestehender Bauwerke. Angesichts steigender Belastungen durch den Verkehr und zunehmender Umwelteinflüsse wird der Einsatz moderner Prüfverfahren immer wichtiger, um die Sicherheit und Langlebigkeit unserer Infrastruktur zu gewährleisten. Es wird ein Überblick über den Stand der Technik sowie ein Ausblick auf wissenschaftliche Entwicklungen zu aktuellen Themen gegeben. T2 - 6. WÜRTH Ingenieurwerkstatt CY - Künzelsau, Germany DA - 06.05.2025 KW - Life management KW - Non destructive testing and evaluation KW - Concrete KW - Civil engineering KW - State-of-the-art PY - 2025 AN - OPUS4-63402 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Grohmann, Maria T1 - Low-frequency ultrasound data (pulse-echo technique) of shear horizontal and longitudinal waves acquired on the concrete step specimen “Pk401” with embedded polystyrene foam cuboids N2 - This dataset includes raw pulse-echo ultrasound measurements of a stepped concrete specimen (ID “Pk401”) from BAM, Berlin. The specimen (2000 × 800 mm) has four thicknesses—573.8, 453.4, 333.1, 210.4 mm—and contains polystyrene cuboids (120 × 120 × 60 mm) centered at depths of 270, 210, 150, and 90 mm. Measurements utilized both shear (M2502) and longitudinal (M2503) probes, combining commercial and in-house BAM equipment. KW - Reference data KW - Non destructive testing and evaluation KW - Validation KW - Ultrasonic PY - 2025 DO - https://doi.org/10.7910/DVN/0HHJFF PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-63912 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan T1 - Low-frequency ultrasound data (pulse-echo technique) with shear horizontal and longitudinal waves on a reference polyamide specimen “BAM-Pk218” N2 - This dataset contains raw data observed with ultrasound measurements on a polyamide reference specimen at Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin. The internal specimen identifier is „Pk218“. The measurements were conducted using the pulse-echo method. KW - Nondestructive testing KW - Ultrasound KW - Pulse-echo technique KW - Validation KW - Reference material KW - Reconstruction algorithm PY - 2022 DO - https://doi.org/10.7910/DVN/KVN7CY PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-54959 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Torrent, R. A1 - Ebell, Gino A1 - Völker, Tobias A1 - Küttenbaum, Stefan T1 - Testing to reassess – Corrosion activity assessment based on NDT using a prestressed concrete bridge as case-study N2 - Corrosion of concrete reinforcement is one of the major damage mechanisms affecting both the load-bearing capacity and the serviceability of re-inforced concrete structures significantly. When externally discernible damages are observed during visual inspections on the structure, the extent of the damage inside the concrete is often already significant. Corrosion caused by carbonation often leads to severe discoloration of the surface or even large-area spalling of the concrete cover. In contrast, chloride-induced corrosion is usually difficult to observe visually but can cause much more serious damage in less time. The effect occurs locally and can lead to weakening of the cross-section of the reinforce-ment. This, in turn, can cause sudden structural collapses without prior notice. In the meanwhile, various non-destructive and minimally invasive testing methods are available to evaluate the resistance to penetration of corrosion-pro-moting pollutants and to detect active corrosion. In this paper, a bridge crossing the river Regen is used as a case-study to demonstrate how the information ob-tained applying different testing methods can be combined and evaluated in the context of structural reassessments. Both the results of the permeability testing and the electrical resistance measurement are considered, as well as active corro-sion areas are localized using the half-cell potential mapping combined with the concrete cover measurement with the eddy current method and ground penetrat-ing radar. The results are evaluated using drill cores and in addition laser-induced breakdown spectroscopy was applied to obtain information about possible chlo-ride ion transport into the concrete. T2 - EUROSTRUCT 2021 – 1ST conference of the european association on quality control of bridges and structures - Eurostruct CY - Padova, Italy DA - 30.08.2021 KW - Nondestructive testing KW - Corrosion KW - Bridge KW - Durability assessment KW - Civil engineering PY - 2022 SN - 978-3-030-91876-7 SP - 1 EP - 9 PB - Springer International Publishing AN - OPUS4-54006 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - Stelzner, Ludwig A1 - Recknagel, Christoph A1 - Pittrich, Tim A1 - Neugum, Tim A1 - Hering, Marcus A1 - Fiedler, Georg A1 - Thiele, Marc A1 - Simon, Patrick A1 - Maack, Stefan T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 5: Bauteile und Bauwerke N2 - Ein weiterer Fokus des 63. DAfStb-Forschungskolloquiums (Tagungsband: DOI 10.26272/opus4-61338) lag auf den Bauteil- und Bauwerksuntersuchungen. Insbesondere wurde hier ein Einblick in die Forschungsaktivitäten in den BAM-Themenfeldern „Infrastruktur“ und „Energie“ gegeben. Thematisch wird dabei der Bogen von der Dauerhaftigkeit von Betonfahrbahndecken über die Extrembeanspruchung von Bauteilen und Bauwerken mittels Brand und Impact bis zum Bauwerksmonitoring und der Zustandsanalyse von Bestandsbauwerken gespannt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Dauerhaftigkeit von Betonfahrbahndecken KW - Alkali-Kieselsäurereaktion KW - Brand Impact KW - Bauwerksmonitoring PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 138 EP - 140 PB - concrete content UG CY - Schermbeck AN - OPUS4-63071 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - New options for finding defects on and below the surface using laser thermography N2 - Infrared thermography enables non-destructive defect detection by analyzing transient temperature distributions caused by heat flow interacting with internal structures or inhomogeneities. An equivalent way of describing this interacting heat flow is the propagation of thermal waves inside a sample. However, a key limitation is the diffuse nature of thermal waves, which are measured only at the surface and lose spatial resolution with increasing depth - unlike propagating ultrasound waves. This restricts thermography’s effectiveness in identifying small or deep defects. A promising solution aiming to enhance spatial resolution, detection sensitivity, and reconstruction quality involves shaping thermal wave fields using laser thermography. We present the latest results of this technology by employing high-power laser systems and modern numerical methods. T2 - SPIE Defense + Security, Thermosense: Thermal Infrared Applications XLVIII CY - National Harbor, Maryland, US DA - 26.04.2026 KW - Active thermography KW - Non-destructive testing (NDT) KW - Thermal waves KW - Laser thermography PY - 2026 AN - OPUS4-66022 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Testing to reasses - Corrosion activity assessment based on NDT using a prestressed concrete bridge as case study N2 - Corrosion of concrete reinforcement is one of the major damage mechanisms affecting both the load-bearing capacity and the serviceability of reinforced concrete structures significantly. The challenge of detecting corrosion is that the corrosion process in its various forms is not immediately visible, especially in the corrosion initiation phase inside the concrete. When externally discernible damages are observed during visual inspections on the structure, the extent of the damage inside the concrete is often already significant. Corrosion caused by carbonation often leads to severe discoloration of the surface or even large-area spalling of the concrete cover. In contrast, chloride-induced corrosion is usually difficult to observe visually, but can cause much more serious damage in less time. The effect occurs locally and can lead to weakening of the cross-section of the reinforcement. This, in turn, can cause sudden structural collapses without prior notice. Therefore, it is important to investigate whether there is protection against corrosion of the reinforcement in the concrete and to detect active corrosion in the structure at an early stage. In the meanwhile, various non-destructive and minimally invasive testing methods are available to evaluate the resistance to penetration of corrosion-promoting pollutants and to detect active corrosion. In this paper, a bridge crossing the river Regen (Germany) is used as a case-study to demonstrate how the information obtained applying different testing methods can be combined and evaluated in the context of structural reassessments. Both the results of the permeability testing (Torrent tester) and the electrical resistance measurement (Wenner probe) are considered, as well as active corrosion areas are localized using the half-cell potential mapping combined with the concrete cover measurement with the eddy current method and ground penetrating radar (GPR). The results are evaluated using drill cores and in addition laser-induced breakdown spectroscopy (LIBS) was applied to obtain information about possible ion transport in the concrete. T2 - EUROSTRUCT 2021 - 1st Conference of the European Association on Quality Control of Bridges and Structures - EUROSTRUCT CY - Padova, Italy DA - 30.08.2021 KW - Nondestructive testing KW - Corrosion KW - Bridge KW - Durability assessment KW - Civil engineering PY - 2021 AN - OPUS4-53222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Zerstörungsfreie Prüfung an Bestandsbrücken aus Beton - Fallbeispiele aus Nachrechnung und Ertüchtigung N2 - Präsentation der Ergebnisse von zerstörungsfreien Bauwerksprüfungen an Bestandsbrücken. Stand der Technik - Stand der Wissenschaft T2 - Koordinierungsausschuss Erhaltung (KoA-Erh 21/038) CY - Online meeting DA - 02.11.2021 KW - Zerstörungsfreie Prüfung KW - Messdaten KW - Brücken KW - Bildgebende Darstellung KW - Bauwesen KW - Qualitätssicherung PY - 2021 AN - OPUS4-53685 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Benner, Philipp A1 - Kröll, Mirco A1 - Prager, Jens A1 - Daum, Werner A1 - Casperson, Ralf A1 - Heckel, Thomas A1 - Spaltmann, Dirk A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz T1 - German standardization roadmap on artificial intelligence N2 - Im Auftrag des Bundesministeriums für Wirtschaft und Klimaschutz haben DIN und DKE im Januar 2022 die Arbeiten an der zweiten Ausgabe der Deutschen Normungsroadmap Künstliche Intelligenz gestartet. In einem breiten Beteiligungsprozess und unter Mitwirkung von mehr als 570 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft wurde damit der strategische Fahrplan für die KI-Normung weiterentwickelt. Koordiniert und begleitet wurden diese Arbeiten von einer hochrangigen Koordinierungsgruppe für KI-Normung und -Konformität. Mit der Normungsroadmap wird eine Maßnahme der KI-Strategie der Bundesregierung umgesetzt und damit ein wesentlicher Beitrag zur „KI – Made in Germany“ geleistet. Die Normung ist Teil der KI-Strategie und ein strategisches Instrument zur Stärkung der Innovations- und Wettbewerbsfähigkeit der deutschen und europäischen Wirtschaft. Nicht zuletzt deshalb spielt sie im geplanten europäischen Rechtsrahmen für KI, dem Artificial Intelligence Act, eine besondere Rolle. N2 - On behalf of the German Federal Ministry of Economic Affairs and Climate Action, DIN and DKE started work on the second edition of the German Standardization Roadmap Artificial Intelligence in January 2022. With the broad participation and involvement of more than 570 experts from industry, science, the public sector and civil society, the strategic Roadmap for AI standardization was thus further developed. This work was coordinated and accompanied by a high-level coordination group for AI standardization and conformity. The standardization roadmap implements a measure of the German government’s AI Strategy and thus makes a significant contribution to “AI – Made in Germany”. Standardization is part of the AI Strategy and is a strategic instrument for strengthening the innovation and competitiveness of the German and European economies. Not least for this reason, standardization plays a special role in the planned European legal framework for AI, the Artificial Intelligence Act. KW - Digitalisierung KW - Künstliche Intelligenz KW - Datenwissenschaft KW - Normung Roadmap KW - Data science KW - Artificial intelligence KW - Standardization roadmap KW - Digitization PY - 2022 UR - https://www.din.de/resource/blob/1072988/20bf33d405710a703aa26f81362493bb/ausgabe-2-nrm-ki-data.pdf UR - https://www.dke.de/de/arbeitsfelder/core-safety/normungsroadmap-ki SP - 1 EP - 448 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 2. AN - OPUS4-56576 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Bertovic, Marija A1 - Radtke, Martin A1 - et al., ED - Wahlster, W. ED - Winterhalter, C. T1 - Deutsche Normungsroadmap künstliche Intelligenz N2 - Rund ein Jahr haben DIN und DKE in einem gemeinsamen Projekt mit dem Bundesministerium für Wirtschaft und Energie und zusammen mit ca. 300 Fachleuten aus Wirtschaft, Wissenschaft, öffentlicher Hand und Zivilgesellschaft an der Normungsroadmap Künstliche Intelligenz gearbeitet. Eine hochrangige Steuerungsgruppe unter dem Vorsitz von Prof. Wolfgang Wahlster hat die Erarbeitung koordiniert und begleitet. Ziel der Roadmap ist die frühzeitige Entwicklung eines Handlungsrahmens für die Normung und Standardisierung, der die internationale Wettbewerbsfähigkeit der deutschen Wirtschaft unterstützt und europäische Wertmaßstäbe auf die internationale Ebene hebt. KW - Künstliche Intelligenz KW - Normung KW - Roadmap PY - 2020 UR - https://www.din.de/resource/blob/772438/ecb20518d982843c3f8b0cd106f13881/normungsroadmap-ki-data.pdf VL - 2020 SP - 1 EP - 232 PB - Deutsches Institut für Normung (DIN) CY - Berlin ET - 1. AN - OPUS4-51733 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Albizu, Natalia A1 - Schaffernicht, Erik A1 - Lilienthal, Achim J. T1 - GNN-DM: A Graph Neural Network Framework for Real-World Gas Distribution Mapping N2 - Gas distribution mapping (GDM) is essential for industrial safety and environmental monitoring, as it enables real-time hazard detection and air quality assessment. Traditional GDM methods, such as kernel-based techniques, struggle to reconstruct complex gas plume dynamics accurately. While deep learning has shown promise for GDM, two critical challenges hinder its practical use: the scarcity of available training data and the incompatibility of conventional architectures with irregular sensor layouts. To address these limitations, we propose GNN-DM, a graph neural network-based model for GDM that incorporates the relational structure of sensor networks to infer high-resolution maps from minimal, irregular inputs. The model is pretrained on synthetic gas dispersion data generated from measured wind data and fine-tuned on two industrial datasets collected on a ferry car deck and in a hot rolling mill. Compared with established GDM techniques, GNN-DM achieves higher accuracy on synthetic and real-world data, highlighting the potential of graph-based learning for practical gas mapping applications. KW - Environmental monitoring KW - Sensor networks KW - Transfer learning KW - Deep learning PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647363 DO - https://doi.org/10.1109/JSEN.2025.3617158 SN - 1530-437X VL - 25 IS - 22 SP - 42171 EP - 42179 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-64736 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrke, Heiko A1 - Kohlhoff, Harald A1 - Erdmann, Jessica A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. T1 - Combined GNSS/Visual Inter-Robot Tracking Method for Open-Path Gas Tomography N2 - Methane emissions are a significant environmental and safety concern, yet many gas tomography systems intended to measure them require manual alignment, reliable high-bandwidth links, or fiducials. We present a lightweight, fully autonomous framework enabling line-of-sight inter-robot Tunable Diode Laser Absorption Spectroscopy (TDLAS) measurements without such constraints. A sensor robot equipped with a gimbal-mounted TDLAS unit tracks a reflector robot bearing an illuminated, color-controllable target. Coarse localization is achieved via RTK-GNSS, with vision-based fine tracking and passive time synchronization handled onboard. The system, based on off-the-shelf Pixhawk controllers and ArduPilot firmware, was validated in a 15m × 7m outdoor trial. Despite GNSS inaccuracies and deliberate occlusion by a methane-filled bag, the system retained lock, recovered from visual loss in under one second, and captured a 2800 ppm·m plume signature. These results demonstrate robust, scalable methane sensing for mobile gas tomography or standalone leak detection. Core components are released open-source to support future deployment. T2 - IEEE SENSORS 2025 CY - Vancouver, BC, Kanada DA - 19.10.2025 KW - Gas tomography KW - Tracking KW - Robot KW - Methane KW - TDLAS PY - 2025 SN - 979-8-3315-4467-6 DO - https://doi.org/10.1109/SENSORS59705.2025.11330519 SP - 1 EP - 4 PB - IEEE CY - Piscataway, NJ, USA AN - OPUS4-65615 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Schaffernicht, E. A1 - Lilienthal, A. J. T1 - Using Redundancy in a Sensor Network to Compensate Sensor Failures N2 - Wireless sensor networks provide occupational health experts with valuable information about the distribution of air pollutants in an environment. However, especially low-cost sensors may produce faulty measurements or fail completely. Consequently, not only spatial coverage but also redundancy should be a design criterion for the deployment of a sensor network. For a sensor network deployed in a steel factory, we analyze the correlations between sensors and build machine learning forecasting models, to investigate how well the sensor network can compensate for the outage of sensors. While our results show promising prediction quality of the models, they also indicate the presence of spatially very limited events. We, therefore, conclude that initial measurements with, e.g., mobile units, could help to identify important locations to design redundant sensor networks. T2 - IEEE SENSORS 2021 CY - Online meeting DA - 31.10.2021 KW - Environmental monitoring KW - Wireless sensor network KW - Sensor placement KW - Machine learning PY - 2021 SN - 978-1-7281-9501-8 DO - https://doi.org/10.1109/sensors47087.2021.9639479 SP - 1 EP - 4 PB - IEEE AN - OPUS4-53939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. T1 - Olfaction Seminar @ STC- Recent Research Topics N2 - This seminar presents the key research activities of ARO Lab@BAM, focusing on three main areas: • Mimose-A develops autonomous systems using artificial intelligence to enable the early detection of leaks in industrial environments. • AGATO (Gastomography) introduces a novel robotic system for high-resolution gas distribution mapping. • Passive Smart Dust detects chemically hazardous substances using drones equipped to distribute and detect particles carrying selective dyes, enabling rapid and reliable monitoring without complex components. T2 - Olfaction Seminar at TUM @ Siemens Technology Center in Garching CY - Munich, Germany DA - 21.04.2026 KW - Aerial robot KW - Aerial-based Gas Tomography KW - Mobile Robotic Olfaction KW - Passive Smart Dust PY - 2026 AN - OPUS4-65943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schumacher, David T1 - From W. C. Röntgen to modern Tomography N2 - A not complete review of X-Ray related milestones from 1895 to the 21st century. T2 - ITN GW4SHM, First Training Event CY - Online Meeting DA - 23.11.2020 KW - X-Ray KW - Computed Tomography KW - Laminography KW - Digital Detector Arrays KW - Wilhelm Conrad Röntgen PY - 2020 AN - OPUS4-51881 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Flying Ant Robot – Aerial Chemical Trail Detection and Localization N2 - This poster presents first advances in the area of aerial chemical trail following. For that purpose, we equipped a palm-size aerial robot, based on the Crazyflie 2.0 quadrocopter, with a small lightweight metal oxide gas sensor for measuring evaporated ethanol from chemical trails. To detect and localize the chemical trail, a novel detection criterion was developed that uses only relative changes in the transient phase of the sensor response, making it more robust in its application. We tested our setup in first crossing-trail experiments showing that our flying ant robot is able to correlate an odor hit with the chemical trail within 0.14 m. Principally, this could enable aerial chemical trail following in the future. T2 - IEEE Sensors 2021 CY - Online meeting DA - 31.10.2021 KW - Nano aerial robot KW - Trail following KW - Trail detection KW - Localization PY - 2021 AN - OPUS4-53934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Karapanagiotis, Christos T1 - Machine learning for strain and temperature discrimination in Brillouin distributed sensing N2 - Short presentation of the PhD project in machine learning based Brillouin distributed sensing. Machine learning can be used to enhance the performance of BOFDA and reduce considerably the measurement time. Apart from this, ML can also be used to extract more information from the Brillouin gain spectrum in order to render the temperature and strain discrimination possible T2 - PhD Day 2020 CY - Online meeting DA - 15.09.2020 KW - Fiber optics sensors KW - Machine learning PY - 2020 AN - OPUS4-51689 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Drone-Based Localization of Hazardous Chemicals by Passive Smart Dust N2 - The distribution of tiny sensors over a specific area was first proposed in the late 1990s as a concept known as Smart Dust. Several efforts focused primarily on computing and networking capabilities but quickly ran into problems related to power supply, cost, data transmission, and environmental pollution. To overcome these limitations, we propose using paper-based (confetti-like) chemosensors that exploit the inherent selectivity of chemical reagents, such as colorimetric indicators. In this work, cheap and biodegradable passive sensors made from cellulose could successfully indicate the presence of hazardous chemicals, e.g., strong acids, by a significant color change. A conventional color digital camera attached to a drone could easily detect this from a safe distance. The collected data was processed to define the hazardous area. Our work presents a combination of the smart dust concept, chemosensing, paper-based sensor technology, and low-cost drones for flexible, sensitive, economical, and rapid detection of hazardous chemicals in high-risk scenarios. N2 - Die Verteilung winziger Sensoren über ein bestimmtes Gebiet wurde erstmals Ende der 1990er Jahre als Konzept namens „Smart Dust“ vorgeschlagen. Mehrere Bemühungen konzentrierten sich hauptsächlich auf Rechen- und Netzwerkfähigkeiten, stießen jedoch schnell auf Probleme im Zusammenhang mit der Stromversorgung, den Kosten, der Datenübertragung und der Umweltverschmutzung. Um diese Einschränkungen zu überwinden, schlagen wir die Verwendung von papierbasierten (konfettiartigen) Chemosensoren vor, die die inhärente Selektivität chemischer Reagenzien, wie z. B. kolorimetrischer Indikatoren, nutzen. In dieser Arbeit konnten günstige und biologisch abbaubare passive Sensoren aus Zellulose erfolgreich das Vorhandensein gefährlicher Chemikalien, z.B. starker Säuren, durch eine deutliche Farbänderung anzeigen. Eine herkömmliche Farb-Digitalkamera, die an einer Drohne befestigt ist, konnte dies aus sicherer Entfernung leicht erkennen. Die gesammelten Daten wurden verarbeitet, um den Gefahrenbereich zu abzugrenzen. Unsere Arbeit stellt eine Kombination aus dem Smart-Dust-Konzept, Chemosensorik, papierbasierter Sensortechnologie und kostengünstigen Drohnen für eine flexible, empfindliche, wirtschaftliche und schnelle Erkennung gefährlicher Chemikalien in Hochrisikoszenarien dar. KW - Confetti KW - Remote sensing KW - Drones KW - UAV KW - Optical detection KW - Chemosensor KW - pH indicator KW - Paper-based sensors KW - Harmful chemicals KW - Chemical desaster PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621284 DO - https://doi.org/10.20944/preprints202408.0030.v1 SP - 1 EP - 17 PB - MDPI CY - Basle, Switzerland AN - OPUS4-62128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Drone-based Localization of Hazardous Chemicals by Passive Smart Dust N2 - We introduce a passive smart dust concept as a novel solution for environmental monitoring. Utilizing chemical reagents like colorimetric indicators and other chemosensors, these particles detect varying environmental conditions. We developed paper-based sensors that are both cost-effective and eco-friendly. In practical tests, these sensors, dispersed over a designated area, successfully identified hazardous substances by changing their color when exposed to acids or bases. This color change was remotely detectable using a drone-mounted color camera. The data thus obtained was processed through specialized software, accurately pinpointing areas of contamination. This method proves the efficacy and scalability of passive smart dust technology for real-time, environmentally sustainable remote sensing of hazardous materials T2 - 2024 IEEE International Symposium on Olfaction and Electronic Nose (ISOEN) CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Indicator KW - Passive Smart Dust KW - Colorimetric Sensor KW - Drone KW - Cellulose KW - Environmental Monitoring KW - Confetti KW - Hazard Detection PY - 2024 SN - 979-8-3503-7053-9 VL - 1 SP - 1 EP - 3 PB - IEEE CY - Piscataway, NJ 08855-1331 USA AN - OPUS4-60176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Robot-Assisted Air Quality Monitoring N2 - This presentation gives an introduction to robot-assisted air quality monitoring based and shows results of the research project RASEM. T2 - The 6th Meeting of the Investigation Committee on Measurement of Odors and Applications of Their Psychological/Physiological Effects CY - Online meeting DA - 21.01.2022 KW - Environmental Monitoring KW - Air Pollution KW - Air Quality KW - Wireless Sensor Network KW - Mobile Robot Olfaction PY - 2022 AN - OPUS4-54251 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Passive Smart Dust For Detection Of Hazardous Substances N2 - High demand for remote sensing of hazardous substances. Possible solution: Use of distributed, low cost, and environmentally safe particles as passive sensors that can be read out remotely Chemical intelligence on the particle surface can be easily modified Particles enable optically quantifiable response and inference of target substances (also no maintenance or power supply required T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Smart Dust KW - Drone KW - Remote Detection KW - Colorchanging Particles PY - 2022 AN - OPUS4-56025 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Development of a Low-Cost Sensing Node with Active Ventilation Fan for Air Pollution Monitoring N2 - A fully designed low-cost sensing node for air pollution monitoring and calibration results for several low-cost gas sensors are presented. As the state of the art is lacking information on the importance of an active ventilation system, the effect of an active fan is compared to the passive ventilation of a lamellar structured casing. Measurements obtained in an urban outdoor environment show that readings of the low-cost dust sensor (Sharp GP2Y1010AU0F) are distorted by the active ventilation system. While this behavior requires further research, a correlation with temperature and humidity inside the node shown. T2 - SMSI 2021 Conference: Sensor and Measurement Science International CY - Online meeting DA - 03.05.2021 KW - Wireless sensing node KW - Air pollution KW - Environmental monitoring PY - 2021 AN - OPUS4-52609 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - A New Approach: Passive Smart Dust for Detection of Hazardous Substances N2 - Remote sensing of hazardous substances is a key task that can be achieved with the help of remotely operated platforms equipped with specific sensors. A huge variety of methods and used vehicles have been developed for different purposes in recent years. The term smart dust refers to a science fiction novel and develop shortly after into a research proposal at UC Berkley funded by DARPA. Subsequently, the topic gained attraction but was overall considered as to complex for the technologies available at that time. In the launched passive smart dust project, we shift to a simple “chemical intelligent” passive sensor particle on the ground combined a read-out active sensor attached to an Unmanned Aerial Vehicle (UAV). The reactive particle surface can be preadjusted in the lab for exact desired properties regarding certain reactions to hazardous substances. Moreover, the aimed interaction with the active sensor can be modified. Planed applications allow for different materials e.g., for short time measurement, being ecologically degradable, or weather stable for long time monitoring. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Poros, Greece DA - 20.09.2022 KW - Smart Dust KW - Drone KW - Remote Detection KW - Hazardous substances PY - 2022 SP - 1 EP - 2 CY - Athens, Greece AN - OPUS4-55925 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - RASEM - Robot-Assisted Environmental Monitoring for Air Quality Assessment N2 - This presentation was held at the SAF€RA symposium and gives an overview to the research project RASEM and its results. T2 - 2022 SAF€RA Symposium CY - Rome, Italy DA - 19.05.2022 KW - Air Pollution KW - Air Quality KW - Environmental Monitoring KW - Mobile Robot Olfaction KW - Wireless Sensor Network PY - 2022 AN - OPUS4-54953 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. T1 - Long-Term Study of Low-Cost Sensor Network in Heavy Industry Environment - Potentials and Pitfalls N2 - Occupational health in industrial environments requires continuous monitoring of airborne pollutants, such as dust and gases, to ensure worker safety. Traditional monitoring systems often encounter practical and economic limitations, resulting in sparse data. This paper introduces a cost-effective solution by deploying a low-cost sensor network in a hot rolling mill, enabling continuous 24/7 gas and particle distribution monitoring. Based on a 19-month measurement campaign, we evaluated the network’s long-term performance. The results reveal significant drift and challenges in field calibration, emphasizing the need for regular maintenance and recalibration to ensure data accuracy. Despite these challenges, the study demonstrates the potential of heterogeneous sensor networks for industrial air quality monitoring, offering valuable insights into the balance between cost, performance, and long-term reliability. These findings encourage further exploration of sensor technologies and calibration strategies to enhance future monitoring systems in dynamic industrial environments. T2 - 21st International Symposium on Olfaction and Electronic Nose (ISOEN 2026) CY - Chongqing, China DA - 17.05.2026 KW - Industrial Air Quality KW - Low-Cost Sensors KW - Drift & Calibration KW - Long-Term Monitoring KW - Occupational Health PY - 2026 AN - OPUS4-66190 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Using Redundancy in a Sensor Network to Compensate Sensor Failures N2 - Sensors can fail. Redundancy should therefore be a design driver of wireless sensor networks. For a sensor network deployed in a steel factory, we analyze the correlations between sensors and build machine learning forecasting models, to investigate how well the network can compensate for the outage of sensors. T2 - IEEE SENSORS 2021 CY - Online meeting DA - 31.10.2021 KW - Environmental monitoring KW - Wireless sensor network KW - Sensor placement KW - Machine learning PY - 2021 AN - OPUS4-53940 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - INPR A1 - Nerger, Tino A1 - Rathsack, Thale A1 - Neumann, Patrick P. A1 - Weller, Michael G. T1 - Passive Smart Dust for Detecting and Classifying Fuel Spills: Drone-Based Colorimetric Imaging Using Solvatochromic Paper Sensors N2 - Rapid detection and localization of liquid fuel spills is critical for first responders assessing fire and health hazards, yet current methods require ground-based sampling or specialized instrumentation, limiting their practicality for wide-area emergency response. We present a drone-based passive colorimetric sensor system using test strips impregnated with Nile red, similar to colored confetti. Nile red is a solvatochromic dye that undergoes distinct visible color transitions upon exposure to different liquids. The dye is embedded within a polymer matrix that minimizes leaching while providing high optical contrast between dry, water-exposed, and fuel-exposed states. The sensor strips exhibit solvent-specific colorimetric responses within one minute of exposure, readily detectable by standard RGB cameras mounted on unmanned aerial vehicles (UAV) at altitudes up to 50 m. Automated classification was validated at 20 m altitude, enabling remote surveillance of contaminated surfaces without specialized equipment. Color-corrected image analysis using Calibrite ColorChecker calibration ensures reliable interpretation under variable field illumination (625–77,000 lux). Systematic laboratory evaluation of twelve fossil and bio-derived fuels revealed characteristic hue shifts that clearly discriminate ethanol-containing gasoline blends from diesel-range fuels. Field validation confirmed localization and classification of fuel-exposed sensors, achieving F1 scores of 0.94 for gasoline and 0.98 for diesel detection with no false positives in the tested scenarios. This cost-effective and scalable approach provides actionable information on both contamination location and fuel type, crucial for rapid hazard assessment in emergency response scenarios. N2 - Die schnelle Erkennung und Lokalisierung von ausgelaufenem flüssigem Kraftstoff ist für Ersthelfer bei der Beurteilung von Brand- und Gesundheitsgefahren von entscheidender Bedeutung. Die derzeitigen Methoden erfordern jedoch Probenahmen vor Ort oder spezielle Messgeräte, was ihre Praxistauglichkeit für großflächige Notfalleinsätze einschränkt. Wir stellen ein Drohnen-basiertes passives kolorimetrisches Sensorsystem vor, das Teststreifen verwendet, die mit Nilrot imprägniert sind und farbigem Konfetti ähnelt. Nilrot ist ein solvatochromer Farbstoff, der bei Kontakt mit verschiedenen Flüssigkeiten deutliche sichtbare Farbveränderungen zeigt. Der Farbstoff ist in eine Polymermatrix eingebettet, die das Auslaugen minimiert und gleichzeitig einen hohen optischen Kontrast zwischen dem trockenen, dem mit Wasser und dem mit Kraftstoff in Kontakt gekommenen Zustand bietet. Die Sensorstreifen zeigen innerhalb einer Minute nach der Exposition lösungsmittelspezifische kolorimetrische Reaktionen, die mit Standard-RGB-Kameras, die an unbemannten Luftfahrzeugen (UAV) in Höhen von bis zu 50 m angebracht sind, leicht zu erkennen sind. Die automatisierte Klassifizierung wurde in 20 m Höhe validiert und ermöglicht die Fernüberwachung kontaminierter Oberflächen ohne Spezialausrüstung. Die farbkorrigierte Bildanalyse unter Verwendung der Calibrite ColorChecker-Kalibrierung gewährleistet eine zuverlässige Interpretation bei variabler Umgebungsbeleuchtung (625–77.000 Lux). Eine systematische Laboruntersuchung von zwölf fossilen und biobasierten Kraftstoffen ergab charakteristische Farbtonverschiebungen, die ethanolhaltige Benzinmischungen klar von Kraftstoffen im Dieselbereich unterscheiden. Die Feldvalidierung bestätigte die Lokalisierung und Klassifizierung von Sensoren, die Kraftstoff ausgesetzt waren, und erzielte F1-Werte von 0,94 für die Benzin- und 0,98 für die Dieselerkennung ohne Fehlalarme in den getesteten Szenarien. Dieser kostengünstige und skalierbare Ansatz liefert verwertbare Informationen sowohl zum Ort der Kontamination als auch zur Kraftstoffart, was für eine schnelle Gefahrenbewertung in Notfallszenarien entscheidend ist. KW - HAZMAT KW - Chemical accident KW - Environmental monitoring KW - Aerial surveillance KW - Cellulose test strip KW - Hazard assessment KW - First responders KW - Fire brigade KW - Flammable liquids KW - Diesel fuel KW - Gasoline KW - HVO100 KW - Ethanol KW - Kerosene PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-661869 DO - https://doi.org/10.20944/preprints202605.0452.v1 SP - 1 EP - 20 PB - MDPI CY - Basle, Switzerland AN - OPUS4-66186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Super-Resolution for Gas Distribution Mapping: Convolutional Encoder Decoder Network N2 - Gas distribution mapping is important to have an accurate understanding of gas concentration levels in hazardous environments. A major problem is that in-situ gas sensors are only able to measure concentrations at their specific location. The gas distribution in-between the sampling locations must therefore be modeled. In this research, we interpret the task of spatial interpolation between sparsely distributed sensors as a task of enhancing an image's resolution, namely super-resolution. Because autoencoders are proven to perform well for this super-resolution task, we trained a convolutional encoder-decoder neural network to map the gas distribution over a spatially sparse sensor network. Due to the difficulty to collect real-world gas distribution data and missing ground truth, we used synthetic data generated with a gas distribution simulator for training and evaluation of the model. Our results show that the neural network was able to learn the behavior of gas plumes and outperforms simpler interpolation techniques. T2 - 19th International Symposium on Olfaction and Electronic Nose CY - Aveiro, Portugal DA - 29.05.2022 KW - Gas Distribution Mapping KW - Spatial Interpolation KW - Deep Learning KW - Super-Resolution KW - Sensor Network PY - 2022 AN - OPUS4-54954 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Sauter, O. A1 - Neumann, Patrick P. A1 - Nerger, Tino A1 - Weller, Michael G. ED - Heß, M. T1 - Aus sicherer Entfernung BT - das Magazin für die Gefahrgut-Logistik N2 - Da chemische Gefahrstoffe im Boden eine ernsthafte Bedrohung für Leben und Gesundheit darstellen, das Grundwasser kontaminieren und langfristige Umweltschäden verursachen können, ist ihre frühzeitige Erkennung von großer Bedeutung. Um solche Gefahrstoffe aus sicherer Entfernung detektieren zu können, wurde bei der Bundesanstalt für Materialforschung und -prüfung (BAM) im Rahmen eines Forschungsvorhabens seit Anfang 2022 an einem neuen Ansatz zur Erkennung und Überwachung chemischer Gefahrstoffe gearbeitet. KW - Cellulose KW - Drohne KW - Kolorimetrische Sensoren KW - Passive Smart Dust PY - 2025 SN - 0016-5808 VL - 2025 IS - 8 SP - 26 EP - 28 PB - ecomed-Storck GmbH, Storck Verlag Hamburg CY - Hamburg AN - OPUS4-64109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Gas Distribution Mapping With Radius-Based, Bi-directional Graph Neural Networks (RABI-GNN) N2 - Gas Distribution Mapping (GDM) is essential in monitoring hazardous environments, where uneven sampling and spatial sparsity of data present significant challenges. Traditional methods for GDM often fall short in accuracy and expressiveness. Modern learning-based approaches employing Convolutional Neural Networks (CNNs) require regular-sized input data, limiting their adaptability to irregular and sparse datasets typically encountered in GDM. This study addresses these shortcomings by showcasing Graph Neural Networks (GNNs) for learningbased GDM on irregular and spatially sparse sensor data. Our Radius-Based, Bi-Directionally connected GNN (RABI-GNN) was trained on a synthetic gas distribution dataset on which it outperforms our previous CNN-based model while overcoming its constraints. We demonstrate the flexibility of RABI-GNN by applying it to real-world data obtained in an industrial steel factory, highlighting promising opportunities for more accurate GDM models. T2 - International Symposium on Olfaction and Electronic Nose (ISOEN) CY - Grapevine, TX, USA DA - 12.05.2024 KW - Gas distribution mapping KW - Spatial interpolation KW - Graph neural networks KW - Mobile robot olfaction PY - 2024 AN - OPUS4-60106 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wu, Cheng-Chieh T1 - The Finite Volume Method in point of view of Finite Element Method N2 - The best-known discretization methods for solving engineering problems formulated as partial differential equations are finite difference method (FDM), finite element method (FEM) and finite volume method (FVM). While the finite volume method is used in fluid mechanics, the finite element method is predominant in solid state mechanics. At first glance, FVM and FEM are two highly specialized methods. However, both methods can solve problems of both solid mechanics and fluid mechanics well. Since experimental mechanics deals not only with solid state physics but also with fluid mechanics problems, we want to understand FVM in the sense of FEM in this work. In the long term, we want to use the variational calculus to unify many important numerical methods in engineering science into a common framework. In this way, we expect that experiences can be better exchanged between different engineering sciences and thus innovations in the field of experimental mechanics can be advanced. But in this work, we limit ourselves to the understanding of the FVM with the help of the variational calculus already known in FEM. We use a simple 1D Poisson equation to clarify the point. First, we briefly summarize the FVM and FEM. Then we will deal with the actual topic of this paper, as we establish the FEM and the FVM on a common basis by variation formulation. It is shown here that the FVM can be understood in terms of the finite element method with the so-called Galerkin-Petrov approach. T2 - 37th Danubia Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Finite volume method KW - Finite element method KW - Variational calculation KW - Simulation KW - Computational physics PY - 2021 AN - OPUS4-53424 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Heterogeneous Sensor Networks: Challenges and Insights from an Industrial Scenario N2 - Monitoring airborne pollutants is critical for occupational health, particularly in industrial environments where workers are exposed to hazardous emissions. Traditional measurements are typically limited to single-day campaigns, resulting in extremely sparse temporal data. Low-cost sensor networks offer a way to increase spatial and temporal resolution but are limited by issues of accuracy and reliability. To address this, we present a wireless heterogeneous sensor network that integrates low-cost stationary nodes with high-quality sensors on mobile platforms, including ground and aerial robots. We deploy this system in a hot rolling mill facility and evaluate its performance under real-world conditions. Field experiments reveal dynamic pollutant patterns, such as altitude-dependent PM2.5 gradients and temperature fluctuations. By introducing synchronized “rendezvous” events between mobile and stationary nodes, we demonstrate correlation capabilities of sensors. Our spatiotemporal analysis shows that, despite limitations of mobile sensing, strategically combining heterogeneous data sources enables capturing pollutant dynamics in complex industrial settings. T2 - IEEE SENSORS 2025 CY - Vancouver, BC, Kanada DA - 19.10.2025 KW - Environmental monitoring KW - Sensor data fusion KW - Sensor system networks PY - 2025 AN - OPUS4-64506 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Popular Science Talk: From Heterogeneous Sensor Networks to Gas Distribution Mapping using Deep Learning N2 - Air pollution causes millions of premature deaths annually, yet most industrial and urban environments remain effectively unmonitored. This popular science talk addresses the monitoring gap from two directions: the deployment of heterogeneous low-cost sensor networks in real industrial environments, and the development of deep learning models for gas distribution mapping from sparse sensor measurements. T2 - AASS Final Seminar & Spikning Nicolas Winkler CY - Örebro, Sweden DA - 11.05.2026 KW - Environmental monitoring KW - Sensor networks KW - Deep Learning PY - 2026 AN - OPUS4-66065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Aerial Robot Olfaction - An Overview of Research @BAM N2 - This presentation gives an introduction to the gas-sensitive aerial robots developed at BAM, including various application examples in the field of mobile robot olfaction: gas source localization, gas distribution mapping, and trial following. T2 - The 6th Meeting of the Investigation Committee on Measurement of Odors and Applications of Their Psychological/Physiological Effects CY - Online meeting DA - 21.01.2022 KW - Mobile Robot Olfaction KW - Gas Tomography KW - Tunable Diode Laser Absorption Spectroscopy (TDLAS) KW - Gas Source Localization KW - Gas Distribution Mapping KW - Trial Following PY - 2022 AN - OPUS4-54241 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Aerial Robot Olfaction @BAM N2 - This presentation gives an introduction to the gas-sensitive aerial robots developed at BAM. T2 - Workshop - behördlicher Erfahrungsaustausch im Bereich Drohne (BAM/THW) CY - Berlin, Germany DA - 13.09.2021 KW - Mobile Robot Olfaction KW - Tomographic reconstruction of gas plumes KW - Tunable Diode Laser Absorption Spectroscopy (TDLAS) KW - UAV PY - 2021 AN - OPUS4-53413 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Distributed fiber optic sensing for monitoring of pipelines and submarine cables N2 - Division 8.6's competencies and work focus areas are shortly outlined and investigations related to pipeline and submarine power cable monitoring using different distributed fiber optic sensing techniques are presented with some results. Furthermore, BAM 8.6 expertise in the field of sensor application, embedding and integration is shown. T2 - Joint BAM-Vallourec Workshop "Knowledge Exchange NDT" CY - Online meeting DA - 02.09.2021 KW - Distributed fiber optic sensing KW - Infrastructure monitoring KW - DAS KW - DTS KW - Pipeline monitoring PY - 2021 AN - OPUS4-53189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wu, Cheng-Chieh A1 - Völker, Daniel A1 - Weisbrich, S. A1 - Neitzel, F. ED - Holl, H. T1 - The finite volume method in the context of the finite element method N2 - The finite volume method (FVM), like the finite element method (FEM), is a numerical method for determining an approximate solution for partial differential equations. The derivation of the two methods is based on very different considerations, as they have historically evolved from two distinct engineering disciplines, namely solid mechanics and fluid mechanics. This makes FVM difficult to learn for someone familiar with FEM. In this paper we want to show that a slight modification of the FEM procedure leads to an alternative derivation of the FVM. Both numerical methods are starting from the same strong formulation of the problem represented by differential equations, which are only satisfied by their exact solution. For an approximation of the exact solution, the strong formulation must be converted to a so-called weak form. From here on, the two numerical methods differ. By appropriate choice of the trial function and the test function, we can obtain different numerical methods for solving the weak formulation of the problem. While typically in FEM the basis functions of the trial function and test function are identical, in FVM they are chosen differently. In this paper, we show which trial and test function must be chosen to derive the FVM alternatively: The trial function of the FVM is a “shifted” trial function of the FEM, where the nodal points are now located in the middle of an integration interval rather than at the ends. Moreover, the basis functions of the test function are no longer the same as those of the trial function as in the FEM, but are shown to be a constant equal to 1. This is demonstrated by the example of a 1D Poisson equation. KW - Finite Volume Method KW - Finite Element Method KW - Variational Calculation KW - Numerical Methods PY - 2022 DO - https://doi.org/10.1016/j.matpr.2022.05.460 SN - 2214-7853 VL - 62 SP - 2679 EP - 2683 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-55046 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Remote Drone-to-Drone Gas Sensing: A Feasibility Study N2 - Remote gas sensors mounted on mobile robots enable the mapping of gas distributions in large or poorly accessible areas. A challenging task however, is the generation of three-dimensional distribution maps from these spatially sparse gas measurements. To obtain high-quality reconstructions, the choice of optimal measuring poses is of great importance. Remote gas sensors, that are commonly used in Robot Assisted Gas Tomography (RAGT), require reflecting surfaces within the sensor’s range, limiting the possible sensing geometries, regardless of whether the robots are ground-based or airborne. By combining ground and aerial robots into a heterogeneous swarm whose agents are equipped with reflectors and remote gas sensors, remote inter-robot gas measurements become available, taking RAGT to the next dimension – releasing those constraints. In this paper, we demonstrate the feasibility of drone-to-drone measurements under realistic conditions and highlight the resulting opportunities. T2 - 19th International Symposium on Olfaction and Electronic Nose CY - Aveiro, Portugal DA - 29.05.2022 KW - Aerial robot KW - TDLAS KW - Inter-robot measurements KW - Gas tomography KW - Plume PY - 2022 AN - OPUS4-54927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Strangfeld, Christoph A1 - Ringeloth, David T1 - Technische Machbarkeitsstudie zur Rissdetektion an Eisenbahn-Spannbetonschwellen mit Methoden der zerstörungsfreien Prüfung; Los C: Akustische Verfahren N2 - Dieser Bericht fasst die zentralen Ergebnisse eines 18-monatigen Forschungsprojekts zusammen, das sich mit der Entwicklung und Bewertung akustischer Verfahren zur zerstörungsfreien Prüfung von Spannbetonschwellen beschäftigt. Die Laboruntersuchungen wurden an der Bundesanstalt für Materialforschung und -prüfung (BAM) durchgeführt. Entsprechend der Struktur der definierten Arbeitspakete (AP) gliedert sich der Bericht in drei thematische Abschnitte: Zunächst wird der aktuelle Stand der Technik anhand einer umfassenden Literaturrecherche dargestellt, wobei eine Bewertung der verschiedenen Methoden und Verfahren vorgenommen wurde. Dann erfolgt die Beschreibung der umfangreichen Messungen im Labor. Abschließend werden praxisorientierte Konzepte vorgestellt, wie sich die vielversprechendsten Ansätze auf einer Draisine implementieren lassen, um eine mobile und effiziente Prüfung im realen Einsatz zu ermöglichen. KW - Spannbetonschwelle KW - Ultraschall KW - Impakt-Echo KW - luftgekoppeltes Impakt-Echo PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-661785 UR - https://www.dzsf.bund.de/SharedDocs/Downloads/DZSF/Veroeffentlichungen/Forschungsberichte/2026/ForBe_80_2026_Bahnschwellen_LosC.html?nn=1692508 DO - https://doi.org/10.48755/DZSF.260003.01 SP - 1 EP - 174 PB - Deutsches Zentrum für Schienenverkehrsforschung beim Eisenbahn-Bundesamt CY - Dresden AN - OPUS4-66178 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Rissdetektion an Spannbetonschwellen mittels Impakt-Echo N2 - Die Impulsecho-Methode (IE) ist ein im Bauwesen häufig verwendetes Verfahren zur zerstörungsfreien Prüfung. Wir schlagen einen völlig neuen Ansatz für die luftgekoppelte Ansteuerung vor, der auf einer Überschallströmung basiert. Der auftreffende Strahl erzeugt kontinuierlich hohe Schalldrücke mit einer breiten Frequenzbandbreite. Dieses neuartige Konzept der Nutzung aeroakustischer Schallwellen für die luftgekoppelte IE wurde an zwei Spannbetonschwellen evaluiert und mithilfe einer klassischen IE-Vorrichtung mit physischem Kontakt validiert. Die Ergebnisse zeigen eine hohe Übereinstimmung mit den erwarteten Frequenzen. T2 - Besuch DBInfraGO an der BAM CY - Berlin, Germany DA - 28.05.2026 KW - Spannbetonschwelle KW - Rissdetektion KW - Impakt-Echo KW - luftgekoppeltes Impakt-Echo PY - 2026 AN - OPUS4-66197 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Strangfeld, Christoph T1 - Bundesanstalt für Materialforschung und -prüfung, Kurzvorstellung N2 - Die Bundesanstalt für Materialforschung und -prüfung (BAM) ist eine wissenschaftlich-technische Bundesoberbehörde mit Sitz in Berlin. Als Ressortforschungseinrichtung des Bundesministeriums für Wirtschaft und Energie forschen, prüfen und beraten wir zum Schutz von Menschen, Umwelt und Sachgütern. Im Fokus unserer Tätigkeiten in der Materialwissenschaft, der Werkstofftechnik und der Chemie steht dabei die technische Sicherheit von Produkten und Prozessen. T2 - Besuch DBInfraGO an der BAM CY - Berlin, Germany DA - 28.05.2026 KW - Verkehrsinfrastruktur KW - Zustandsbestimmung KW - Aktivitätsfelder PY - 2026 AN - OPUS4-66204 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Distributed fiber optic sensing for earthquake monitoring N2 - Earthquake monitoring using geometric phase. Planned foeld measurements at Horstwalde (BAM TTS) are discussed with Professor Serge Shapiro of Free University for a possible collaboration. T2 - Invitation for coolaboration on Earthquake Monitoring project CY - Online Meeting DA - 15.09.22 KW - Coherent Heterodyne KW - Geometric Phase KW - Distributed Fiber Optic Sensor PY - 2022 AN - OPUS4-55767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Kern, Simon A1 - Liehr, Sascha A1 - Wander, Lukas A1 - Bornemann-Pfeiffer, Martin A1 - Müller, S. A1 - Maiwald, Michael A1 - Kowarik, Stefan T1 - Training data of quantitative online NMR spectroscopy for artificial neural networks N2 - Data set of low-field NMR spectra of continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). 1H spectra (43 MHz) were recorded as single scans. Two different approaches for the generation of artificial neural networks training data for the prediction of reactant concentrations were used: (i) Training data based on combinations of measured pure component spectra and (ii) Training data based on a spectral model. Synthetic low-field NMR spectra First 4 columns in MAT-files represent component areas of each reactant within the synthetic mixture spectrum. Xi (“pure component spectra dataset”) Xii (“spectral model dataset”) Experimental low-field NMR spectra from MNDPA-Synthesis This data set represents low-field NMR-spectra recorded during continuous synthesis of nitro-4’-methyldiphenylamine (MNDPA). Reference values from high-field NMR results are included. KW - NMR spectroscopy KW - Real-time process monitoring KW - Artificial neural networks KW - Online NMR spectroscopy KW - Automation KW - Process industry PY - 2020 DO - https://doi.org/10.5281/zenodo.3677139 PB - Zenodo CY - Geneva AN - OPUS4-50456 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Geometric phase in distributed fiber sensing N2 - Introduction to Geometric Phase in time and space domain. Results showing successful detection of Geometric Phase using a distributed fiber optic sensor setup are presented. T2 - Detecting Geometric Phase CY - Online Meeting DA - 10.05.2022 KW - Coherent Heterodyne KW - Geometric Phase KW - Distributed Fiber Optic Sensor PY - 2022 AN - OPUS4-55708 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Earthquake Monitoring N2 - A brief introduction of my previous research experince involving design of Photonic Crystal Fiber followed by introduction to my current PhD project at BAM involving earthquake monitoring. First results of my original setup for measuring geometric Phase are included. T2 - Intro to PhD project on Earthquake Monitoring CY - Berlin, Germany DA - 01.04.2022 KW - Earthquake Monitoring KW - Geometric Phase PY - 2022 AN - OPUS4-55707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni T1 - How 3D X-ray Imaging and Residual Stress Analysis contribute to safety of materials and structures N2 - The safety of materials and structures can be detrimentally influenced by residual stresses (RS) and defect populations (voids or other features leading to failure) if they are not correctly accounted for in the design. Therefore, the accurate characterization of these features and the consideration of their impact is crucial for the safe design of components. The ability to characterize these features non-destructively enables the direct correlation on resulting mechanical performance. 3D X-ray computed tomography (XCT) is used to resolve and quantitively analyze microstructural features (i.e., voids, porosity). This is often used to assess the capability of the manufacturing route, i.e., additive manufacturing (AM). The non-destructive nature of the method also enables the study of the evolution of damage in materials from such microstructural features [1]. Using in-situ methods such as compression or tension, the propagation of damage from initial microstructure can be assessed, aiding our understanding of which features are detrimental to safety [3]. Diffraction based residual stress analysis methods including high energy X-ray and neutron diffraction can be used to study the residual stress gradients from the surface, subsurface and into the bulk non-destructively. These methods can be used to study the influence of heat treatments on residual stress and can be combined with XCT results to correlate the interaction of residual stresses with microstructural features (i.e., void clusters). This talk will give an overview of the capabilities and opportunities of 3D XCT and diffraction based residual stress analysis to close the gap in our understanding of material degradation on mechanical performance, enabling manufacturers to adjust their designs accordingly for safety critical applications. A particular focus will be made on examples where the two advanced techniques are combined to enhance such understanding. T2 - MaterialsWeek 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Neutron Diffraction KW - Residual Stress KW - X-ray Computed Tomography KW - Additive Manufacturing KW - Large Scale facilites KW - Creep KW - Defects KW - BAMline PY - 2025 AN - OPUS4-62895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Shaheen, Sabahat T1 - Distributed acoustic sensing using geometric phase and its application to seismology N2 - This thesis deals with the development of a novel optical fiber sensing scheme based on geometric phase for sensing strain and its application to seismology. Interference of two coherent frequency offset electromagnetic waves gives rise to a geometric phase in the resulting beat signal. The existence of this phase was recently reported along with requisite conditions for its existence. This thesis proposes to detect and use this geometric phase in the context of distributed and dynamic fiber optic strain sensing, also known as distributed acoustic sensing (DAS). In the first part, I devise a novel DAS hardware setup capable of detecting the geometric phase considering that its measurement methods require the measurement of beam intensities and the beat signal’s envelope. The geometric phase is a function of relative intensity and polarisation state of two interfering beams. Therefore, its measurement is verified by determining its relation on these quantities using a polarisation scrambler and a piezoelectric transducer, inline an optical fiber. It is a fundamental study that has implications in coherent optical communication and novel sensing mechanisms. The second part involves using the geometric phase in DAS for measurement of strain. I attempt to replace the traditionally measured dynamic phase in a DAS setup with the geometric phase. This is made possible by the fact that the geometric and dynamic phases are reportedly coupled over every beat period such that their sum remains constant. However, the spatial resolution for geometric phase is lower as it is measured per beat period. I determine an equivalence for the two phases empirically as well as optimum test parameters such as the required frequency offset between the interfering beams. The advantages offered by the use of geometric phase are demonstrated; geometric phase can be measured even when the two interfering beams have non-identical polarisation states, unlike the traditionally measured dynamic phase. Moreover, it does not require phase unwrapping and is therefore free from unwrapping errors. In the third and final part, the setup, after optimisation, is tested in the field to detect seismic waves travelling on the surface of the Earth in response to a set of blasts carried out at a test-site. The surface waves are used for the characterisation of the structure and material properties of the first tens of meters of the Earth with applications in earthquake monitoring, resource exploration and infrastructure planning. In short, this study is the first of its kind to measure geometric phase in beat signal of light using optical fiber medium and to measure strain with it, for which a novel hardware setup and a novel sensing mechanism is designed and tested in addition to its application in real-world seismology measurements. KW - C-OTDR KW - Distributed fiber optic sensing KW - Distributed vibration sensing KW - Geometric phase measurement PY - 2024 SP - 1 EP - 89 PB - Technische Universität Carolo-Wilhelmina CY - Braunschweig AN - OPUS4-60956 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Memmolo, V. A1 - Lugovtsova, Yevgeniya A1 - Olino, M. A1 - Prager, Jens ED - Kundu, T. ED - Reis, H. ED - Ihn, J.-B. T1 - Application of Temperature Compensation Strategies for Ultrasonic Guided Waves to Distributed Sensor Networks N2 - Temperature compensation strategies play a key role in the implementation of guided wave based structural health monitoring approaches. The varying temperature influences the performance of the inspection system inducing false alarms or missed detection, with a consequent reduction of reliability. This paper quantitatively assesses two temperature compensation methods, namely the optimal baseline selection (OBS) and the baseline signal stretch (BSS), with the aim to extend their use to the case of distributed sensor networks (DSN). The effect of temperature separation between baseline time-traces in OBS and BSS are investigated considering multiple couples of sensors employed in the DSN. A decision strategy that uses frequent value warning to define the optimal baseline or stretching parameter is found to be effective analyzing data from two several experiments, which use different frequency analysis with either predominantly A0 mode or S0 mode data or both. The focus is given on the fact that different paths are available in a sensor network and several possible combinations of results are available. Nonetheless, introducing a frequent value warning it is possible to increase the efficiency of the OBS and BSS approach making use of fewer signal processing algorithms. In addition, the effectiveness of those approach is quantified using damage indicators as metric, which confirms that the performance of OBS and BSS quantitatively agree with predictions and also demonstrate that the use of compensation strategies improve detectability of damage with a higher reliability of the system. T2 - 2022 49th Annual Review of Progress in Quantitative Nondestructive Evaluation (QNDE 2022) CY - San Diego, CA, USA DA - 25.07.2022 KW - Ultrasound KW - Elastic waves KW - Structural Health Monitoring KW - Environmental Effects KW - Damage Detection PY - 2022 SN - 978-0-7918-8659-5 DO - https://doi.org/10.1115/QNDE2022-98534 SP - 1 PB - The American Society of Mechanical Engineers (ASME) CY - 2 Park Avenue, New York, NY 10016, USA AN - OPUS4-57074 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, R. T1 - Distributed acoustic/vibration sensing: Towards advanced transformer condition monitoring N2 - A novel method for transformer vibration monitoring using intensity-based distributed acoustic/vibration sensing (DAS/DVS) is presented. Fibre optic sensors were fully integrated into an oil-filled medium voltage distribution transformer. Opencircuit in-situ measurements were carried out using a single and three-phase supply with an electrical power of up to 30 kVA. Spectral analysis of the mechanical vibrations were performed by measuring the frequency response of the transformer using plain fibre- and transducer-based DVS approaches. The results were compared with the spectra of a microphone mounted on the outside of the transformer housing and the electrical measurements on the high voltage side. Using the fibre optic DVS based monitoring we were able to detect changes in operating power and frequency. Further it could be shown, that it is possible to identify anomalous behaviour such as electrical/mechanical noise sources using the determined vibration spectra. T2 - 2024 IEEE International Conference on High Voltage Engineering and Applications (ICHVE) CY - Berlin, Germany DA - 18.08.2024 KW - Distributed acoustic sensing KW - Condition monitoring KW - Transformer monitoring PY - 2024 AN - OPUS4-61799 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Inspired by Computed Tomography – Swarm-based Gas Tomography N2 - This talk gives an introduction to Mobile Robot Olfaction (MRO) and Robot-assisted Gas Tomography within the scope of the Idea-Workshop "Inspired by Science" @Startup Incubator Berlin. T2 - Inspired by Science: Idea-Workshop CY - Berlin, Germany DA - 13.02.2023 KW - Aerial robot KW - Gas tomography KW - Mobile Robot Olfaction PY - 2023 AN - OPUS4-56993 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Grotelüschen, Bjarne A1 - Bartholmai, Matthias A1 - Strangfeld, Christoph ED - Kossa, A. ED - Kiss, R. T1 - Towards Autonomous NDT Inspection: Setup and Validation of an Indoor Localization System N2 - Monitoring and maintenance of civil infrastructure are of great importance, as any undetected damage can cause high repair costs, unintended deadtime, or endanger structural integrity. The inspection of large concrete structures such as bridges and parking lots is particularly challenging and time-consuming. Traditional methods are mostly manual and involve mapping a grid of measurement lines to record the position of each measurement. Current semi-automated methods, on the other hand, use GPS or tachymeters for localization but still require trained personnel to operate. An entirely automated approach using mobile robots would be more cost- and time-efficient. While there have been developments in using GPS-enabled mobile robots for bridge inspection, the weak signal strength in indoor areas poses a challenge for the automated inspection of structures such as parking lots. This paper aims to develop a solution for the automated inspection of large indoor concrete structures by addressing the problem of robot localization in indoor spaces and the automated measurement of concrete cover and rebar detection. T2 - 39th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Siófok, Hungary DA - 26.09.2023 KW - NDT Inspection KW - Mobile Robot KW - Indoor Localization KW - Setup and Validation PY - 2023 SN - 978-963-421-927-9 SP - 88 EP - 89 PB - Hungarian Scientific Society of Mechanical Engineering (GTE) CY - Siófok, Hungary AN - OPUS4-58660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Using DAS for monitoring of infrastructures and for seismic sensing applications N2 - After describing the basics of distributed fiber optic sensing in general and distributed fiber optic acoustic sensing (DAS) in particular, several currently and previously investigated fields of application of DASin infrastructure monitoring and seismic monitoring are presented. A focus is placed on seismic measurements and DAS measurements determining the dynamic responses of concrete structures to certain stimuli. T2 - Meeting of the WAVE Initiative Hamburg CY - Online meeting DA - 09.02.2023 KW - Distributed acoustic sensing KW - DAS KW - Dynamic structural response KW - Seismic measurements KW - Bridge monitoring KW - Traffic monitoring PY - 2023 AN - OPUS4-57007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Humidity response analysis of optical fibers with hygroscopic coatings based on Lamé’s equations N2 - Optical fibers with hygroscopic coatings are widely used for humidity sensing, where the coating expands upon absorbing water, inducing strain in the fiber. This strain is then used to determine humidity. However, previous studies have oversimplified the strain generation process. A comprehensive three-dimensional model of the mechanical interaction between the coating and the fiber is built based on Lamé’s equations. An analytical expression for the induced strain is derived. The proposed model predicts larger humidity-induced strain compared to the reported ones, given the same Young’s modulus or coefficient of humidity expansion for the coating. Interestingly, the effect of coating thickness on strain response are quite similar for both methods. Experimental validation using fibers with a polyimide coating shows strong agreement with the theoretical predictions. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Distributed fiber sensing KW - Humidity sensors KW - Lamé’s equations KW - Reflectometry KW - Optical fiber sensors KW - Rayleigh scattering KW - Structural health monitoring PY - 2025 AN - OPUS4-63261 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - Multi-sensor system for long-term monitoring with WiFi and LoRaWAN technology N2 - In many cases, science falls back on self-developed prototype systems, which are used and developed for the measurement and execution of the tasks. About 80 % of the development is based on the same hardware design, which is used in only one application scenario and then discarded. For the most part, there are also uncalibrated sensors, since it is costly to calibrate a complicated sensor measurement system or the entire measurement chain since access to the sensor systems is not always available. This paper describes a conceptual design to implement a versatile sensor system with the motivation to fuse the data recording and data reception, which can cover large areas with the help of LoRaWAN (Long Range Wide Area Network) technology [1, 2]. To overcome disadvantages of LoRaWAN, namely the slow data rates, the proposed sensor system can also cover smaller areas with the widespread WiFi technology. An enormous advantage over individual complete systems in the form of a prototype, is the rapid expansion, uncomplicated calibration of the individual sensors and the ecological relief. A modular design is used, where individual stacks with sensors and peripherals can be added separately. The stacks are standalone low-power systems and can be calibrated, maintained, and replaced separately and do not require the entire measurement chain. The measured and sent values are stored locally on the main stack and sent to the data collector (gateway) and evaluated by means of the automated selection between WiFi and LoRaWAN. T2 - 38th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Athens, Greece DA - 20.09.2022 KW - Multisensor system KW - LoRaWAN KW - WiFi KW - Long term monitoring PY - 2022 AN - OPUS4-56464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat A1 - Hicke, Konstantin T1 - Measurement of Geometric Phase using a φ-OTDR setup N2 - Geometric phase showing sensitivity to changes in polarisation state and intensity of backscattered light is measured using a novel φ-OTDR setup based on coherent heterodyne detection. Principle is demonstrated using a polarisation scrambler inline a fiber-under-test. T2 - Optical Fiber Sensors 2022 CY - Alexandria, Virginia, United States DA - 29.08.2022 KW - Coherent Heterodyne KW - Geometric Phase KW - Distributed Fiber Optic Sensor PY - 2022 SN - 978-1-957171-14-2 SP - W4.72 AN - OPUS4-56116 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Nicolicea, Alberto A1 - Oliveros-Mata, E. S. A1 - Makarov, D. A1 - Melzer, Michael A1 - Pelkner, Matthias T1 - Flexible anisotropic magnetoresistive sensors for novel eddy current testing applications N2 - The standard method for eddy current testing (ET) of conductive materials relies on using rigid coils. In recent years magnetoresistive (MR) sensors in combination with an excitation wire have become a promising candidate for this application since it would increase the spatial resolution. New developments in flexible electronics have enabled the production of flexible sensors with the novel capability of scanning samples in conformal contact with the surface. In this article flexible anisotropic magnetoresistive (AMR) sensors were used in combination with a thin induction wire to perform eddy current testing of a curved aluminum sample with several defects imprinted on its surface. To benchmark the performance of this new method, a flat sample with reference defects of various dimensions was also scanned using flexible AMR sensors, inductive coils and rigid giant magnetoresistive (GMR) sensors. The results show that this new method of using flexible magnetic field sensors coupled with an excitation wire can easily be applied to the scanning of curved samples, while in the benchmark test employing the flat sample, the performance is not far behind more conventional techniques, with defects with depths down to 30 μm and widths down to 400 μm being detectable with an SNR of 3 (signal magnitude) and 8 (signal phase shift) at the excitation frequency of 50 kHz, and defects with depths down to 30 μm and widths down to 600 μm being detectable with an SNR of 10 (signal magnitude) and 17 (signal phase shift) at 260 kHz. KW - Magnetic field sensors KW - Flexible magnetic field sensors KW - Flexible electronics KW - Non-destructive testing KW - Eddy current testing KW - Thin film sensor fabrication KW - Defect detection KW - Magnetism PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-634325 DO - https://doi.org/10.1016/j.measurement.2025.117340 SN - 1873-412X VL - 253, Part A SP - 1 EP - 15 PB - Elsevier CY - Amsterdam AN - OPUS4-63432 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brunner, Nanine A1 - Melzer, Michael T1 - Digital Certificates: Enabling Automation in Quality Assurance and Metrological Traceability N2 - Automation in the metrological traceability of measurements bears high potential for a more effective quality management with less human interaction and reduced risks from manual data processing. For this purpose all metrological and administrative information in quality certificates must be provided in a fully machine-readable and machine-interpretable form. Following the well-established approach of dig-ital calibration certificates (DCCs) also other digital quality certificates are currently under development. T2 - SMSI 2025 Conference – Sensor and Measurement Science International CY - Nuremberg, Germany DA - 06.05.2025 KW - Digital metrology KW - Calibration KW - Quality assurance KW - Reference materials KW - Automation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641930 SN - 978-3-910600-06-5 DO - https://doi.org/10.5162/SMSI2025/C6.4 SP - 171 EP - 172 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-64193 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The temperature DCC exposed N2 - The DAkkS-accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established valid XML digital calibration certificates (DCCs) for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. Furthermore, we actively participate in the definition of general and community-specific good practice requirements for the DCC of temperature quantities as technical specifications, hosted by the German Calibration Service (DKD). In this contribution the entire XML source code of a DCC from a Pt 100 thermometer calibration will be exposed and discussed. The DCC was automatically generated using a self-implemented middleware that is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. Since it was issued as an accredited calibration certificate, the validated and authorized DCC is also equipped with the novel digital accreditation symbol to form an `eAttestation´. This advanced electronic seal with a qualified certificate was recently piloted with the German national accreditation body (DAkkS), and, after successful validation by the receiver, verifies the active accreditation status of the issuing body at the time of sealing (authorization). As it also provides all other functionalities of an electronic seal, (i.e. data integrity and authenticity), it can fully replace a digital signature on accredited DCCs. The presented temperature DCC architecture fully complies to the latest good practice definitions of the DKD and thus represents a level 4 DCC according to the utility model for machine interpretability of DCCs. This also includes basic and quantity-specific refType definitions that are linked to an online refType repository to harmonize these key semantic providing elements across other DCC-issuing laboratories. The paper and also its conference poster will not represent a general introduction and motivation for the DCC itself. It rather addresses more detailed aspects of good practice, especially for DCCs from temperature quantity calibrations and may stimulate in-depth discussions between DCC experts from the providing, utilizing and accrediting points of view. The work was performed within the national QI-Digital initiative of the German Federal Ministry for Economic Affairs and Climate Action, T2 - Global Industrie CY - Lyon, France DA - 11.03.2025 KW - Calibration KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Metrology KW - QI-Digital PY - 2024 AN - OPUS4-64177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Measurement of Slowly Changing and Quasi-Static Strain Signals for Ground Motion Monitoring Applications using Distributed Acoustic Sensing N2 - The suitability of wavelength-scanning COTDR for distributed dynamic strain sensing (DAS) along buried fiber cables for long-term geotechnical monitoring applications is demonstrated by experiments showing the method’s capability to demodulate slowly varying and quasi-static signals T2 - Optica Sensing Congress 2024 CY - Toulouse, France DA - 15.07.2024 KW - Distributed acoustic sensing KW - Ground movement monitoring KW - Geomonitoring KW - Quasi-static signals KW - Distributed fiber optic sensing PY - 2024 AN - OPUS4-60817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Die Umsetzung maschinenlesbarer DCCs am Beispiel der Kraftkalibrierung nach DIN EN ISO 376 N2 - Dieser Vortrag stellt eine konkrete Umsetzung eines DCCs (Digitaler Kalibrierschein) einer Kraftkalibrierung nach nach DIN EN ISO 376 vor. Nach einer kurzen Zusammenfassung der Aspekte, die in der international gültigen Kalibriernorm geregelt sind und einer allgemeinen Vorstellung von gängigen Kalibriereinrichtungen und -gegenständen, wird zunächst auf die Besonderheiten hingewiesen, die in derartigen Kalibrierscheinen enthalten sind und bisher kaum in anderen DCCs umgesetzt wurden. Dies sind z.B. die Einbindung mehrerer Messreihen (auf- und abwärts) in teilweise unterschiedlichen Einbaupositionen, Klassifizierung, multiple relative Messunsicherheiten sowie Ausgleichsfunktionen mit mehreren Sätzen von Koeffizienten. Anschließen wird die konkrete Umsetzung dieser Angaben im DCC im Einzelnen aufgezeigt. Die präsentierten Lösungen wurden im gemeinsamen DCC Unterausschuss der DKD Fachausschüsse für Kraft und Beschleunigung sowie Drehmoment erarbeitet und werden in Kürze als pränormativer Expertenbericht erscheinen. Die Kalibrierung wurde innerhalb des akkreditierten Geltungsbereiches des BAM Kalibrierlabors durchgeführt. T2 - 329. PTB-Seminar "Berechnung der Messunsicherheit – Empfehlungen für die Praxis" CY - Berlin, Germany DA - 19.05.2025 KW - Calibration KW - Digital Calibration Certificate KW - Force Measurements KW - Digital Metrology KW - QI-Digital PY - 2025 UR - https://www.ptb.de/cms/fileadmin/internet/fachabteilungen/abteilung_8/8.4_mathematische_modellierung/8.42/329_PTB_Seminar/Tag1_S2/DCC-ISO376.pdf AN - OPUS4-64209 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin A1 - Lu, Xin A1 - Chruscicki, Sebastian A1 - Krebber, Katerina T1 - Measurement of Slowly Changing and Quasi-Static Strain Signals for Ground Motion Monitoring Applications using Distributed Acoustic Sensing N2 - The suitability of wavelength-scanning COTDR for distributed dynamic strain sensing (DAS) along buried fiber cables for long-term geotechnical monitoring applications is demonstrated by experiments showing the method’s capability to demodulate slowly varying and quasi-static signals. T2 - Optica Sensing Congress 2024 CY - Toulouse, France DA - 15.07.2024 KW - Ground motion KW - Ground movement monitoring KW - Distributed fiber optic sensing KW - Quasi-static signals KW - Geomonitoring PY - 2024 SP - 1 EP - 2 PB - Optica CY - Washington D.C., USA AN - OPUS4-60816 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The digital accreditation symbol: verified trust in digital certificates N2 - This presentation provides a brief overview of the digital accreditation symbol, which is available for DAkkS-accredited bodies to proof their active accreditation on digital reports and certificates (eAttestations). The basic functionality, application and automatic verifycation is presented on PDF and XML based eAttestations. T2 - International Metrology Congress (CIM) 2025 CY - Lyon, France DA - 11.03.2025 KW - Akkreditation KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Certificates KW - QI-Digital PY - 2025 AN - OPUS4-64174 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shaheen, Sabahat T1 - Photonic crystal fibers for microwave signal processing N2 - We present a novel design of an optical True Time Delay Line based on a 19-core Photonic Crystal Fiber that operates in a broad radiofrequency signal processing range from 1 to 67 GHz on a 10-km link, thus enabling simultaneous signal distribution and processing. T2 - 2021 IEEE Photonics Conference (IPC) CY - Vancouver, BC, Canada DA - 18.10.2021 KW - Delay lines KW - Photonic crytal fibers KW - Optical fibers PY - 2021 SN - 978-1-6654-1601-6 DO - https://doi.org/10.1109/IPC48725.2021.9592934 SP - 1 EP - 3 PB - IEEE AN - OPUS4-56582 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Robotic Scanning Absorption Spectroscopy for Methane Leak Detection: The Virtual Gas Camera N2 - This paper explores combining a gimbal-mounted tunable diode laser absorption spectroscopy (TDLAS) sensor and a video camera to create a virtual gas camera for methane leak detection. This provides a low-to-zero-cost extension of typical TDLAS gas tomography systems. A prototype setup mounted on a ground robot is evaluated. Results acquired using a simulated methane leak show the feasibility of the virtual gas camera, accurately detecting methane leaks by overlaying concentrations onto a visual image. While the acquisition time is significantly longer than for traditional gas cameras, potential enhancements are discussed. The study concludes that the virtual gas camera is feasible and useful, despite its longer acquisition time. It serves as a valuable software-only addition to typical TDLAS gas tomography systems, offering quickly-available on-site data augmentation for visual leak assessment at low-to-zero cost. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Mobile Robotic Olfaction KW - TDLAS KW - Gas Tomography KW - Gas Camera KW - Plume PY - 2024 AN - OPUS4-60110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Mobile Applications with Drones/Robots - Aerial- and Ground-based Gas Tomography N2 - Remote gas sensors mounted on mobile robots enable the mapping of gas distributions in large or poorly accessible areas. A challenging task however, is the generation of three-dimensional distribution maps from these spatially sparse gas measurements. To obtain high-quality reconstructions, the choice of optimal measuring poses is of great importance. Remote gas sensors, that are commonly used in Robot Assisted Gas Tomography (RAGT), require reflecting surfaces within the sensor’s range, limiting the possible sensing geometries, regardless of whether the robots are ground-based or airborne. By combining ground and aerial robots into a heterogeneous swarm whose agents are equipped with reflectors and remote gas sensors, remote inter-robot gas measurements become available, taking RAGT to the next dimension – releasing those constraints. In this paper, we demonstrate the feasibility of drone-to-drone measurements under realistic conditions and highlight the resulting opportunities. T2 - ISOCS Short Course Winter 2023 CY - Bormio, Italy DA - 16.01.2023 KW - Aerial robot KW - Ground robot KW - Gas tomography KW - Inter-robot measurements KW - Plume KW - TDLAS PY - 2023 AN - OPUS4-56872 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Outdoor Gas Plume Reconstructions: A Field Study with Aerial Tomography N2 - This paper outlines significant advancements in our previously developed aerial gas tomography system, now optimized to reconstruct 2D tomographic slices of gas plumes with enhanced precision in outdoor environments. The core of our system is an aerial robot equipped with a custom-built 3-axis aerial gimbal, a Tunable Diode Laser Absorption Spectroscopy (TDLAS) sensor for CH4 measurements, a laser rangefinder, and a wide-angle camera, combined with a state-of-the-art gas tomography algorithm. In real-world experiments, we sent the aerial robot along gate-shaped flight patterns over a semi-controlled environment with a static-like gas plume, providing a welldefined ground truth for system evaluation. The reconstructed cross-sectional 2D images closely matched the known ground truth concentration, confirming the system’s high accuracy and reliability. The demonstrated system’s capabilities open doors for potential applications in environmental monitoring and industrial safety, though further testing is planned to ascertain the system’s operational boundaries fully. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Aerial Robot KW - TDLAS KW - Gas Tomography KW - Plume PY - 2024 AN - OPUS4-60108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Lohrke, Heiko T1 - Mobile Sensorik zur Bestimmung der lokalen Gasverteilung (CH4) N2 - Ziel des FuE-Vorhabens ist die Entwicklung, Aufbau und Validierung eines gasto-mographischen Messsystems basierend auf stationärer und mobiler Sensorik zum Emissionsmonitoring in kommunalen Kläranlagen. Die Gastomographie basiert hierbei im Wesentlichen auf, aus unterschiedlichen Sichtwinkeln aufgenommenen, integralen Konzentrationsmessungen, anhand derer eine Rekonstruktion der Gasverteilung erfolgt. Das FuE-Projekt kombiniert hierfür stationäre Sensornetzwerke mit luftgestützten und bodengebundenen Robotersystemen in einem System. Letztere werden mit Reflektoren und/oder Gasdetektoren ausgestattet. Hierfür werden Open-Path-Gasmesstechnik basierend auf Tunable Diode Laser Ab-sorption Spectroscopy (TDLAS, primär CH4 in ppm·m) und In-situ-Gassensorik (CH4, ppm) auf Basis von z.B. Infrarot eingesetzt. Dies sind zwei komplementäre Methoden der Gasmessung: Die In-situ-Gassensorik ermöglicht Punktmessungen, wohingegen TDLAS-Sensoren Gaskonzentrationen integral über offene Messstre-cken von bis zu 60 m gegen Oberflächen messen. Die In-situ-Gassensorik wird für Referenzmessungen und ggf. zur Erhöhung der Rekonstruktionsqualität zum Ein-satz kommen. Die wesentlichen Neuheiten des Projekts sind: • 2D-Gastomographie auf Basis eines mit TDLAS-basierter Open-Path-Gasmesstechnik und Reflektoren ausgestatteten heterogenen Messsystems. • CT-basierte Rekonstruktionsalgorithmen, adaptiert an die komplexen Rahmenbedingungen. • Validierung des Messsystems anhand realer Messungen auf Kläranlagen. T2 - Zero Emission? Beiträge der Abwasserbeseitigung zur Reduzierung der CO2e-Emission CY - Online meeting DA - 16.04.2024 KW - Mobile Robotic Olfaction KW - Gastomographie KW - Mobile Sensorik KW - Tunable Diode Laser Absorption Spectroscopy PY - 2024 AN - OPUS4-59872 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The Digital RM Certificate Derived from the DCC N2 - The digital calibration certificate (DCC), is based on an XML-schema, which defines its general data structure and terminology. This DCC-schema is maintained and hosted by the PTB. In oder to also provide reference material certificates in machine-readable formats, allowing its automated processing and administration, the DCC-Schema is adapted to meet the specific requirements of reference material documents. This video presentation highlights the differences and similarities of both quality documents in terms of digitalization and introduces a first attempt to a DRMC-schema. T2 - CCQM Online Workshop on Digital and FAIR Chemical and Biological Reference Data and Certificates: Challenges and Opportunities CY - Online meeting DA - 09.09.2024 KW - Reference materials KW - Digital certificates KW - QI-Digital KW - Digital reference material document KW - Digital Metrology PY - 2024 AN - OPUS4-61888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiebe, Carlo A1 - Zunkel, Astrid A1 - Klein, Ulrich A1 - Schlischka, Jörg A1 - Klinger, Christian T1 - Materialuntersuchungen an einem explodierten Umlaufkühler N2 - Ein Umlaufkühler ist im Betrieb explodiert. Splitter des zerborstenen Gehäuses aus Kunststoff wurden mit dem Kühlwasser in die Umgebung geschleudert, am Betriebsort entstand Personenschaden. Bei Funktionsprüfungen am beschädigten Gerät traten unerwartet - aber reproduzierbar - Knalleffekte bei Berührung der Außenoberfläche der Kupfer-Kühlschlange auf. Ein möglicher Mechanismus konnte im Labor durch Synthese von Kupferazid auf Kupferproben und Auslösung vergleichbarer Knalleffekte nachgestellt werden. Damit ist die Plausibilität des beschriebenen Schadensereignisses mit diesem oder einem ähnlich reagierenden Stoff belegt. Ein eindeutiger Nachweis darüber, dass bei dem aufgetretenen Schadensfall dieselbe chemische Reaktion stattgefunden hat, war nicht möglich, da die Belag-Überreste aus dem explodierten Kühlgerät für eine Analyse nicht mehr in ausreichender Menge verfügbar gewesen sind. KW - Kupferazid KW - Umlaufkühler KW - Explosion KW - Gutachten KW - Schadensanalyse KW - Materialuntersuchung PY - 2022 SN - 2191-0073 VL - 12 IS - 7/8 SP - 15 EP - 21 PB - VDI Fachmedien CY - Düsseldorf AN - OPUS4-55570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fricke, F. A1 - Mahmood, S. A1 - Hoffmann, J. A1 - Brandalero, M. A1 - Liehr, Sascha A1 - Kern, Simon A1 - Meyer, Klas A1 - Kowarik, Stefan A1 - Westerdicky, S. A1 - Maiwald, Michael A1 - Hübner, M. T1 - Artificial Intelligence for Mass Spectrometry and Nuclear Magnetic Resonance Spectroscopy N2 - Mass Spectrometry (MS) and Nuclear Magnetic Resonance Spectroscopy (NMR) are critical components of every industrial chemical process as they provide information on the concentrations of individual compounds and by-products. These processes are carried out manually and by a specialist, which takes a substantial amount of time and prevents their utilization for real-time closed-loop process control. This paper presents recent advances from two projects that use Artificial Neural Networks (ANNs) to address the challenges of automation and performance-efficient realizations of MS and NMR. In the first part, a complete toolchain has been developed to develop simulated spectra and train ANNs to identify compounds in MS. In the second part, a limited number of experimental NMR spectra have been augmented by simulated spectra to train an ANN with better prediction performance and speed than state-of-theart analysis. These results suggest that, in the context of the digital transformation of the process industry, we are now on the threshold of a possible strongly simplified use of MS and MRS and the accompanying data evaluation by machine-supported procedures, and can utilize both methods much wider for reaction and process monitoring or quality control. T2 - 2021 Design, Automation & Test in Europe Conference & Exhibition (DATE) CY - Online meeting DA - 01.02.2021 KW - Industry 4.0 KW - Cyber-Physical Systems KW - Artificial Neural Networks KW - Mass Spectrometry KW - Nuclear Magnetic Resonance Spectroscopy PY - 2021 UR - www.date-conference.com SN - 978-3-9819263-5-4 SP - 615 EP - 620 PB - Research Publishing AN - OPUS4-52180 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Robotic Olfaction in Action: Field Applications and Results from Current Research N2 - In recent decades, robotics, particularly in environmental monitoring, has made significant advances. Robots of various forms and sizes have become essential tools for data collection in environmental research. Mobile Robot Olfaction (MRO) involves mobile robots equipped with gas sensors and requires the integration of multiple disciplines, including signal processing, machine perception, autonomous navigation, and pattern recognition. Common applications of MRO include mapping gas distributions, locating and detecting gas sources, and tracking gas plumes. Aerial Robot Olfaction (ARO) is a specialized branch of MRO that adapts these concepts to aerial robots, addressing the challenges of airborne gas sensing. This presentation highlights recent developments and results from ongoing research projects in MRO and ARO, with a focus on real-world deployment scenarios and the challenges encountered in practice. T2 - Drohnen in der Zerstörungsfreien Prüfung CY - Magdeburg, Germany DA - 26.11.2025 KW - Ground and Aerial robots KW - Gas distribution mapping KW - Gas source localization KW - Gas Tomography KW - Mobile Robotic Olfaction PY - 2025 AN - OPUS4-64891 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin T1 - Akustische Sensorik mit faseroptischen Systemen N2 - Die verteilte faseroptische Sensorik und insbesondere die verteilte akustische Sensorik (DAS) wird eingeführt und ihre Möglichkeiten über die Präsentation vielfältiger Anwendungsbeispiele illustriert. Zudem wird aktuelle F&E zur Möglichkeit multimodaler Sensorik in einer einzigen Faser als Zielsetzung eines laufenden Projekts präsentiert, mit dem Ziel also, verschiedene Messgrößen, inkl. Vibrationen zu bestimmen. T2 - 30. DEGA-Workshop "Physikalische Akustik" CY - Bad Honnef, Germany DA - 16.10.2025 KW - Verteilte faseroptische Sensorik KW - Verteilte akustische Sensorik KW - DAS KW - Multimodale Sensorik KW - Infrastrukturmonitoring PY - 2025 AN - OPUS4-64407 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Littner, Linus T1 - Standardisierung von luftgekoppelten Ultraschallmessungen: Leitfaden und Prüfkörper N2 - Die zunehmende Bedeutung der luftgekoppelten Ultraschallprüfung (ACUT) in der zerstörungsfreien Prüfung (ZfP) unterstreicht die Notwendigkeit von standardisierten Abläufen und Methoden. Bei der ACUT bestehen grundlegende Unterschiede zur manuell durchgeführten Ultraschallprüfung mit Kontakttechnik oder zur automatisierten Tauchtechnik. Die Unterschiede bei der Bestimmung von Prüfkopfparametern für ACUT wurde von Herstellern, Forschungseinrichtungen und Anwendern bereits als wichtig erkannt, was sie veranlasst hat, im Rahmen des Unterausschusses Luftgekoppelte Ultraschallprüfung der DGZfP die Richtlinie US08 zur standardisierten Charakterisierung von luftgekoppelten Ultraschallwandlern zu erarbeiten. Darüber hinaus bestehen auch bei der Durchführung einer Messung grundlegende Unterschiede, die aktuell in einem Leitfaden zusammengetragen und definiert werden. In diesem Beitrag wird ein Überblick über die geplanten Inhalte dieses Leitfadens gegeben. Insbesondere wird die Auswahl von Prüfparametern in Form von Frequenzen, Abständen und Positionierung sowie die Auswertung behandelt. Darüber hinaus werden die Ergebnisse eines Ringversuchs vorgestellt, welcher an einem eigens hierfür entwickelten und mit Defekten versehenem Prüfkörper, der sog. ACUT-Prüfplatte, durchgeführt wurde. In diesem Ringversuch werden unterschiedliche Messanordnungen, die mittels luftgekoppeltem Ultraschall möglich sind, anhand des erreichbaren Signal-Rausch-Verhältnisses sowie der messbaren Defektgröße quantifiziert. Zudem findet eine Abgrenzung zu weiteren gängigen Verfahren der ZfP statt. Anhand der hier vorgestellten Ergebnisse ist es möglich, die Anwendbarkeit des luftgekoppelten Ultraschalls unter Berücksichtigung unterschiedlicher Messanordnungen besser einzuschätzen. T2 - DGZfP-Jahrestagung CY - Osnabrück, Germany DA - 06.05.2024 KW - Ultraschall KW - Luftgekoppelter Ultraschall KW - Standardisierung KW - Charakterisierung PY - 2024 AN - OPUS4-60170 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Capabilities of using mobile platforms for monitoring hazard scenarios by the example of the RASEM project N2 - This presentation shows the capabilities of mobile platforms for monitoring hazard scenarios. As an example the RASEM project is presented. Furthermore two ideas for future work are shown, namely, Aerial-based Gas Tomography and Passive Smart Dust. T2 - Climate Change @ Fire Science Workshop CY - Berlin, Germany DA - 10.11.2022 KW - RASEM KW - Dust sensor KW - Low-cost KW - Sensor network KW - Passive Smart Dust KW - Gas Tomography PY - 2022 AN - OPUS4-56296 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino T1 - Passive Smart Dust: A versatile low-cost sensor platform N2 - Beschichtete Zellulose Partikel als kolorimetrische passive Sensoren, die mittels optische Kamerasystem einer Drohne erfasst werden. Somit können Gefahrenstoffe, in ersten Versuchen z. B. Säuren aus sicherer Entfernung, kostengünstig und umweltverträglich detektiert werden. T2 - SMSI 2023 Sensor and Measurement Science International CY - Nuremberg, Germany DA - 08.05.2023 KW - Passive Smart Dust KW - Drone KW - Colorimetric sensor particles PY - 2023 AN - OPUS4-57526 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The Digital Reference Material Document Derived from the DCC N2 - The DCC enables automatization in the metrological traceability of measurements and the dissemination and processing of data from calibration services. Many calibration and measurement procedures, however, rely on certified reference materials (CRMs) to obtain metrological traceability, especially in the broad field of chemical analysis. The metrological information of those reference materials is also provided in the form of certificates, and hence, their digitization bears the same automatization potential for quality assurance and traceability as the DCC itself. Although fairly similar, a reference material certificate contains some different information, and has a variable structure and proprietary requirements compared to a calibration certificate, as it is based on the dedicated ISO 33401 standard (formally known as ISO Guide 31) rather than the ISO/IEC 17025. Accordingly, the established DCC-schema does not fully fit the purpose of machine-readable reference material certificates. At the German Federal Institute for Materials Research and Testing (BAM), we started to adapt the DCC-schema in order to derive a dedicated schema for CRM certificates. For the seamless digital description of its certified values and their uncertainties, the newly developed schema also utilizes the Digital SI and thus provides a direct link to BIPM’s digital reference point for a global harmonization of metrological quantities. Furthermore, the schema will also be suitable for non-certified reference materials in order to form a common data structure for digital reference material documents (DRMD) in general. As a validated XML report, the DRMD is also compatible with established digital security and verification infrastructure, such as electronic seals and the novel digital accreditation symbol. In this presentation we will highlight some of the essential differences between reference material documents and calibration certificates, but also point out their similarities, which well justify the derivation of the DRMD-Schema from the DCC. In addition to the metrological traceability and quality assurance, further automatization use cases by means of DRMDs are presented, ranging from database maintenance to machine learning for automated analytics. This work was supported in part by national QI-Digital initiative funded by the German Federal Ministry for Economic Affairs and Climate Action. T2 - 5th International DCC Conference CY - Online Meeting DA - 25.02.2025 KW - Reference materials KW - Certified reference materials KW - Digital certificates KW - Digitalization KW - QI-Digital PY - 2025 UR - https://www.youtube.com/watch?v=0Mzu-bNNmbM&t=2446s UR - https://www.dcc-conference-2025.ptb.de/5th-international-dcc-conference AN - OPUS4-64178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino T1 - Passive Smart Dust Localization of Hazardous Chemicals N2 - Use/distribution of cost-effective and biocompatible pieces of cellulose paper as passive optical chemosensors and readout by the camera system. Modification of the paper surface using various chemically sensitive dyes (indicators) provides an optically detectable reaction and conclusions about the target substances and precise location. T2 - 2024 IEEE International Symposium on Olfaction and Electronic Nose (ISOEN) CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Indicator KW - Passive Smart Dust KW - Drone KW - Colorimetric Sensor KW - Cellulose KW - Confetti PY - 2024 AN - OPUS4-60175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Christensen, J. A1 - Thomas, P. A1 - Failleau, G. A1 - Eisermann, R. A1 - Hicke, Konstantin A1 - Krenek, S. T1 - Fiber artefact for performance evaluation of time domain distributed fiber sensor interrogators N2 - Distributed fiber sensing (DFS) is a powerful tool for structural health monitoring (SHM), allowing continuous and seamless measurements of temperature and strain along the fiber. The spatial accuracy of a DFS interrogator, as a key parameter of the system, is vital for precisely locating structural perturbations or defects. Its evaluation and calibration methods however attract little attention. A fiber optic artefact based on a fiber loop is developed to evaluate distance accuracy and signal quality for both self-developed and commercial sensing systems based on Rayleigh, Raman, and Brillouin scattering effects, respectively. The measured distance is corrected to remove the influence of the pulse width. Additionally, the obtained SNRs are compared for different loop trips and pulse widths, assisting to assess signal quality for SHM applications. KW - Structural health monitoring KW - Distributed fiber sensing KW - Distributed temperature sensing KW - Fiber artefact KW - Spatial correction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648966 DO - https://doi.org/10.1088/1361-6501/ae214e VL - 36 IS - 11 SP - 1 EP - 10 PB - IOP Publishing Ltd CY - Bristol, UK AN - OPUS4-64896 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weller, Michael G. T1 - Drone-Based Localization of Hazardous Chemicals by Passive Smart Dust N2 - Rapid detection and localization of hazardous chemicals is crucial for environmental monitoring, occupational safety, and emergency response. This study presents a novel approach that combines drone technology with passive smart dust – biodegradable, paper-based chemical sensors – to remotely identify and map hazardous substances. In contrast to conventional smart dust concepts based on electronic microsensors with significant limitations in power supply, cost and environmental impact, this method uses cellulose-based, confetti-like sensors impregnated with colorimetric or fluorescent indicators. These sensors change color in response to chemical exposure, enabling simple optical detection from a distance. A drone equipped with a conventional digital camera takes pictures of the deployed sensors, which are then analyzed by automated image processing. The system converts images from the red-green-blue color model (RGB) into hue-saturation-value space (HSV) and applies threshold filters and clustering algorithms to increase the accuracy of identifying hazardous zones. Field tests using thymol blue as a pH-sensitive indicator have successfully demonstrated the system's ability to detect and locate acid spills in an outdoor environment. The results confirmed that low-cost, off-the-shelf drones can effectively monitor affected areas by providing real-time data for responders while minimizing human exposure to hazardous chemicals. This approach offers a fast, scalable, cost-effective and environmentally friendly alternative to conventional hazard detection technologies. Other important advantages are the close proximity of the sensors to the contamination, the avoidance of downwash problems by the drone propellers and the generation of a dense mesh of data points. Since no complex electronic sensors are required and simple, biodegradable materials are used, the system is well suited for large-scale deployment in industrial accidents, environmental pollution and chemical disaster scenarios. Future research will investigate additional chemical indicators to expand detection capabilities, optimize sensor deployment, and refine data processing for greater accuracy. The passive smart dust system represents a new concept in remote chemical hazard monitoring and may have broad implications for accident response, environmental crime, facility security, and attacks with chemical weapons. N2 - Die schnelle Erkennung und Lokalisierung gefährlicher Chemikalien ist für die Umweltüberwachung, den Arbeitsschutz und den Katastrophenschutz von entscheidender Bedeutung. Diese Studie stellt einen neuartigen Ansatz vor, der Drohnen-Technologie mit Passivem Smart Dust – biologisch abbaubaren, papierbasierten chemischen Sensoren – kombiniert, um gefährliche Substanzen aus der Ferne zu identifizieren und zu kartieren. Im Gegensatz zu herkömmlichen Smart-Dust-Konzepten, die auf elektronischen Mikrosensoren mit erheblichen Einschränkungen bei der Stromversorgung, den Kosten und der Umweltbelastung basieren, verwendet diese Methode zellulosebasierte, konfetti-artige Sensoren, die mit kolorimetrischen oder fluoreszierenden Indikatoren imprägniert sind. Diese Sensoren ändern ihre Farbe bei Kontakt mit Chemikalien, sodass eine einfache optische Erkennung aus der Ferne möglich ist. Eine Drohne, die mit einer herkömmlichen Digitalkamera ausgestattet ist, nimmt Bilder der eingesetzten Sensoren auf, die dann durch automatisierte Bildverarbeitung analysiert werden. Das System konvertiert Bilder vom Rot-Grün-Blau-Farbmodell (RGB) in den Farbton-Sättigungs-Wert-Raum (HSV) und wendet Schwellenwertfilter und Clustering-Algorithmen an, um die Genauigkeit bei der Identifizierung gefährlicher Zonen zu erhöhen. Feldtests mit Thymolblau als pH-empfindlichem Indikator haben erfolgreich die Fähigkeit des Systems nachgewiesen, ausgelaufene Säure in Außenbereichen zu erkennen und zu lokalisieren. Die Ergebnisse bestätigen, dass kostengünstige, handelsübliche Drohnen betroffene Bereiche effektiv überwachen können, indem sie Einsatzkräften Echtzeitdaten liefern und gleichzeitig die Exposition von Menschen gegenüber gefährlichen Chemikalien minimieren. Dieser Ansatz bietet eine schnelle, skalierbare, kostengünstige und umweltfreundliche Alternative zu herkömmlichen Technologien zur Gefahrenerkennung. Weitere wichtige Vorteile sind die räumliche Nähe der Sensoren zur Kontamination, die Vermeidung von Abwindproblemen durch die Drohnenpropeller und die Erzeugung eines dichten Netzes von Datenpunkten. Da keine komplexen elektronischen Sensoren erforderlich sind und einfache, biologisch abbaubare Materialien verwendet werden, eignet sich das System gut für den großflächigen Einsatz bei Industrieunfällen, Umweltverschmutzung und chemischen Katastrophenszenarien. In zukünftigen Forschungsarbeiten sollen weitere chemische Indikatoren untersucht werden, um die Erkennungsmöglichkeiten zu erweitern, den Sensoreinsatz zu optimieren und die Datenverarbeitung für eine höhere Genauigkeit zu verfeinern. Das passive Smart-Dust-System stellt ein neues Konzept für die Fernüberwachung chemischer Gefahren dar und könnte weitreichende Auswirkungen auf die Unfallbekämpfung, Umweltkriminalität, Anlagensicherheit und Angriffe mit Chemiewaffen haben. T2 - 39th Session of the Scientific Advisory Board of the OPCW CY - The Hague, Netherlands DA - 01.04.2025 KW - Imaging KW - Remote Sensing KW - Chemosensors KW - Organization for the Prohibition of Chemical Weapons (OPCW) KW - CBRN Defence PY - 2025 AN - OPUS4-62897 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. A1 - Nerger, Tino A1 - Lohrke, Heiko A1 - Bartholmai, Matthias T1 - Robotic Olfaction in Action: Field Applications and Results from Current Research N2 - In recent decades, robotics, particularly in environmental monitoring, has made significant advances. Robots of various forms and sizes have become essential tools for data collection in environmental research. Mobile Robot Olfaction (MRO) involves mobile robots equipped with gas sensors and requires the integration of multiple disciplines, including signal processing, machine perception, autonomous navigation, and pattern recognition. Common applications of MRO include mapping gas distributions, locating and detecting gas sources, and tracking gas plumes. Aerial Robot Olfaction (ARO) is a specialized branch of MRO that adapts these concepts to aerial robots, addressing the challenges of airborne gas sensing. This presentation highlights recent developments and results from ongoing research projects in MRO and ARO, with a focus on real-world deployment scenarios and the challenges encountered in practice. T2 - Drohnen in der Zerstörungsfreien Prüfung CY - Magdeburg, Germany DA - 26.11.2025 KW - Ground and Aerial robots KW - Gas distribution mapping KW - Gas source localization KW - Gas Tomography KW - Mobile Robotic Olfaction PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-648928 UR - https://www.ndt.net SP - 1 EP - 15 PB - DGZfP AN - OPUS4-64892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wang, Kun T1 - Exploring INFOTherm and current research N2 - This presentation introduces the INFOTherm project aiming to standardize and improve fiber-optic temperature sensing. Current research focuses on how humidity affects the temperature sensitivity of polyimide-coated fibers. T2 - Tagung am Yokohama National University und Besuch einiger Labors CY - Yokohama, Japan DA - 03.03.2025 KW - Optical fiber sensor KW - INFOTherm KW - Distributed temperature sensing PY - 2025 AN - OPUS4-63088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Progress review N2 - We report on the progress on calibration and characterization of distributed temperature sensing systems as a part of the European INFOTherm project. The most research results were achieved in the framework of the Work Package 2. T2 - Midterm meeting of INFOTherm project CY - Copenhagen, Denmark DA - 25.03.2025 KW - Humidity sensor KW - Optical fibre sensors KW - Distributed temperature sensing PY - 2025 AN - OPUS4-63007 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Chemical and Environmental Sensing with Aerial Robots: Concepts, Constraints, and Applications N2 - Environmental monitoring increasingly requires measurements in hazardous, hard-to-access, or highly dynamic places (e.g., industrial plants, confined spaces, emergency scenarios). Aerial Robot Olfaction (ARO) addresses this gap by combining aerial robots (drones) with chemical sensing and complementary environmental modalities (e.g., airflow, temperature, humidity) to detect, localize, and map gaseous compounds and their sources in real time. The core difficulty is that gas dispersion is turbulent and intermittent, while rotor-induced airflow disturbs the local plume—meaning that "higher concentration" is often not a reliable or stable indicator on its own. Therefore, successful ARO systems must be designed as an integrated stack, encompassing sensing principles, platform integration, calibration strategies, and data interpretation methods that explicitly account for plume structure rather than assuming smooth gradients. This tutorial introduces key concepts and terminology progressively, starting from Mobile Robot Olfaction tasks (gas detection, distribution mapping, source localization) and advancing to practical UAV implementation choices. We contrast in-situ sensing (e.g., MOX/IAQ sensors) with remote or open-path approaches, discussing when each is appropriate and their limitations in the presence of rotor-induced mixing. Practical examples are drawn from nano-UAV platforms (e.g., Crazyflie-class systems) and controlled experiments that reveal rotor downwash effects, sensor response characteristics, and mapping strategies. A central element is a guided, intuitive introduction to plume-aware features that exploit the temporal and spatial structure of gas signals, and how such features support gas source localization with multiple aerial platforms, illustrated through simulation and experimental case studies. Selected concepts are illustrated through guided examples and interactive discussion. Topics: • Motivation and use-cases for environmental sensing with aerial robots • ARO/MRO basics: tasks, constraints, and terminology • Gas sensing principles: MOX/IAQ vs open-path/remote sensing trade-offs • Platform integration: payload, localization, calibration, and rotor–plume interactions • Gas distribution mapping with nano-UAVs: experimental pitfalls and trajectory implications • Plume-aware gas source localization concepts and multi-robot strategies T2 - 21st International Symposium on Olfaction and Electronic Nose (ISOEN 2026) CY - Chongqing, China DA - 17.05.2026 KW - Environmental monitoring KW - Mobile robotics KW - Mobile Robotic Olfaction KW - Gas Source Localization PY - 2026 AN - OPUS4-66191 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wang, Kun A1 - Schukar, Marcus A1 - Hicke, Konstantin A1 - Lu, Xin T1 - Effect of humidity on fiber-optic temperature sensing N2 - This study investigates the influence of ambient humidity on the temperature sensitivity, measurement accuracy, and uncertainty of optical fibers with different coatings, using a Rayleigh-based distributed sensing technique. Polymer-coated fibers (acrylate and polyimide) and metal-coated fibers (copper and gold) were tested under controlled humidity (30%–90% RH) and temperature (20–60 °C) conditions. Rayleigh-based measurements revealed a slight but consistent decrease in temperature sensitivity with increasing humidity for all polymer-coated fibers, attributed to humidity-induced changes in coating stiffness and strain transfer. In contrast, metal-coated fibers exhibited humidity-independent behavior and superior stability. These findings highlight the non-negligible role of ambient humidity in fiber-optic temperature sensing, particularly in Rayleigh-based systems using hygroscopic coatings. The results provide practical guidance for fiber and coating selection in humid environments and offer broader insight into humidity–strain–temperature coupling mechanisms relevant to other fiber-optic sensing mechanisms. KW - Distributed sensing KW - Humidity effect KW - Temperature sensing KW - Optical fiber coatings KW - Temperature uncertainty PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650040 DO - https://doi.org/10.1016/j.measurement.2025.119905 SN - 0263-2241 VL - 261 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-65004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moufid, M. A1 - Tiebe, Carlo A1 - El Bari, N. A1 - Hamada, D. A. A1 - Bartholmai, Matthias A1 - Bouchikhi, B. T1 - Pollution parameters evaluation of wastewater collected at different treatment stages from wastewater treatment plant based on E-nose and E-tongue systems combined with chemometric techniques N2 - Wastewater contains harmful chemicals and heavy metals that are known to cause various environmental and health problems. Therefore, the water quality control using sensitive, simple, fast, accurate, and portable tools is of great importance. This study aimed to evaluate the pollution parameters of wastewaters collected at different treatment stages from a wastewater treatment plant (WWTP) that treats domestic and industrial wastewaters by using an electronic nose (E-nose) and a voltammetric electronic tongue (E-tongue) combined with chemometric techniques. Water and wastewater pollution parameters determination were performed using inductively coupled plasma optical emission spectrometry for the determination of cations, and anions by using ion chromatography. Chemometric techniques, such as Principal Component Analysis (PCA), Discriminant Function Analysis (DFA), Support Vector Machines (SVMs), and Hierarchical Cluster Analysis (HCA), were used to process the E-nose and E-tongue datasets to describe the similarities between the samples. In addition, Partial Least Squares Regression (PLSR) model was constructed using electronic sensing data to simultaneously predict the concentration values of physicochemical parameters. The obtained correlation coefficient, for training and testing sets, is higher than 0.91 for the prediction of the concentration of all physicochemical parameters, except for iron (Fe) which remains 0.84. These results suggest that simple, portable, and inexpensive tools such as electronic nose and tongue are suitable for wastewater analysis. KW - Wastewater KW - Electronic nose KW - Voltammetric electronic tongue KW - Water quality control KW - Chemometric techniques KW - Gas sensing PY - 2022 DO - https://doi.org/10.1016/j.chemolab.2022.104593 VL - 227 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-55652 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Modular process control with compact NMR spectroscopy – From field integration to automated data analysis N2 - Chemical and pharmaceutical companies have to find new paths to survive successfully in a changing environment, while also finding more flexible ways of product and process development to bring their products to market more quickly – especially high-quality high-end products like fine chemicals or pharmaceuticals. A current approach uses flexible and modular chemical production units, which can produce different high-quality products using multi-purpose equipment with short downtimes between campaigns and reduce the time to market of new products. NMR spectroscopy appeared as excellent online analytical tool and allowed a modular data analysis approach, which even served as reliable reference method for further Process Analytical Technology (PAT) applications. Using the available datasets, a second data analysis approach based on artificial neural networks (ANN) was evaluated. Therefore, amount of data was augmented to be sufficient for training. The results show comparable performance, while improving the calculation time tremendously. In future, such fully integrated and interconnecting “smart” systems and processes can increase the efficiency of the production of specialty chemicals and pharmaceuticals. T2 - GIDRM Day (Gruppo Italiano Discussione Risonanze Magnetiche) - Data analysis and NMR: from fundamental aspects to health and material applications CY - Online meeting DA - 14.10.2022 KW - Process Control KW - Online NMR Spectroscopy KW - Industry 4.0 KW - Process Analytical Technology KW - Data Analysis KW - Machine-Assisted Workflows PY - 2022 DO - https://doi.org/http://www.gidrm.org/index.php/activities/workshops/2022-workshops/gidrm-day-data-analysis-and-nmr-from-fundamental-aspects-to-health-and-material-applications AN - OPUS4-56002 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Brunner, Nanine A1 - Thomas, Marcus A1 - Deuber, Dominic A1 - Tiebe, Carlo A1 - Melzer, Michael T1 - Towards fully automated metrological traceability in process monitoring: a demonstrator approach highlighting the benefits of Digital Calibration Certificates (DCCs) N2 - Abstract. The implementation of automation in the metrological traceability of measurements has been demonstrated to possess considerable potential for enhancing the effectiveness of quality management. This enhancement is achieved by decreasing the necessity for human interaction and reducing the risks associated with manual data processing. For this purpose, it is imperative that all metrological and administrative information in quality certificates be provided in a fully machine-readable and machine-interpretable form. The transition from paper-based calibration certificates to Digital Calibration Certificates (DCCs), which meet these requirements, enables a fully automatic process conformity monitoring system. A demonstrator that monitors the temperature of a process has been developed as an example to illustrate the potential for automation that accompanies the use of DCCs, including in security. The programming code is also published to give a starting point for the reader's own implementation. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 05.05.2025 KW - DCC KW - QI Digital KW - Demonstrator KW - Temperatur KW - XML PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659898 DO - https://doi.org/10.5194/jsss-15-77-2026 SN - 2194-878X VL - 15 IS - 1 SP - 77 EP - 87 PB - Copernicus Publ. CY - Göttingen AN - OPUS4-65989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Königsbauer, Korbinian A1 - Hicke, Konstantin T1 - Improved phase retrieval method for system simplification or fading suppression in interferometer-based φOTDR systems N2 - Phase sensitive optical time domain reflectometry (φOTDR) systems based on different types of interferometers for phase retrieval typically require two or three photodetectors to record the outputs from the interferometer. A novel signal processing principle is proposed for phase retrieval by taking the difference between two outputs as the quadrature component and reconstructing the in-phase component via Hilbert transformation of the Q component for IQ demodulation. Thus, only one balanced photodetector or two standard photodetectors are need, reducing system complexity and data volume. This principle can also be used to suppress fading effect for the traditional three-detector φOTDR systems by selecting optimal phases across detector pairs. Experiments with a φOTDR systems based on an imbalanced Mach-Zehnder interferometer validate the feasibility of this method and demonstrate a high fading suppression of about 90%. KW - Phase retrieval KW - Distributed fiber sensing KW - Structural health monitoring PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-652630 DO - https://doi.org/10.1364/OE.580984 SN - 1094-4087 VL - 33 IS - 26 SP - 54733 EP - 54746 PB - Optica Publishing Group AN - OPUS4-65263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - The temperature DCC exposed N2 - The DAkkS-accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established valid XML digital calibration certificates (DCCs) for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. Furthermore, we actively participate in the definition of general and community-specific good practice requirements for the DCC of temperature quantities as technical specifications, hosted by the German Calibration Service (DKD). In this contribution the entire XML source code of a DCC from a Pt 100 thermometer calibration will be exposed and discussed. The DCC was automatically generated using a self-implemented middleware that is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. Since it was issued as an accredited calibration certificate, the validated and authorized DCC is also equipped with the novel digital accreditation symbol to form an `eAttestation´. This advanced electronic seal with a qualified certificate was recently piloted with the German national accreditation body (DAkkS), and, after successful validation by the receiver, verifies the active accreditation status of the issuing body at the time of sealing (authorization). As it also provides all other functionalities of an electronic seal, (i.e. data integrity and authenticity), it can fully replace a digital signature on accredited DCCs. The presented temperature DCC architecture fully complies to the latest good practice definitions of the DKD and thus represents a level 4 DCC according to the utility model for machine interpretability of DCCs. This also includes basic and quantity-specific refType definitions that are linked to an online refType repository to harmonize these key semantic providing elements across other DCC-issuing laboratories. The work was performed within the national QI-Digital initiative of the German Federal Ministry for Economic Affairs and Climate Action. T2 - Deutsche Marktüberwachungskonferenz 2025 CY - Berlin, Germany DA - 17.09.2025 KW - Calibration KW - Digital Calibration Certificate KW - E-Attestation KW - Digital Metrology KW - QI-Digital PY - 2024 AN - OPUS4-64147 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Melzer, Michael A1 - Deschermeier, Regina A1 - Bünger, Lars A1 - Wroblowski, Oliver A1 - Demir, Muhammed-Ali A1 - Bubser, Florian A1 - Schüür, Jens T1 - The DCC for temperature and humidity quantities: good practice for enhanced interoperability N2 - In the context of digitalisation, digital calibration certificates are key to provide a fully machine-readable exchange format for metrological traceability of measurements. The most significant challenge is to establish a unique and harmonized DCC scheme, especially within the communities of specific measurement quantities. Here, we focus on the key aspect of refTypes within DCCs, and present recommendations and good practices developed by the DCC working group from the technical committee for temperature and humidity quantities within the German Calibration Service (DKD). Storage of process and quantity information relies on so called refTypeattributes which associate specific meanings to particular information in the DCC architecture. The meanings of some distinguished quantity-specific refTypes are described in this work. For various information that are specific to calibration certificates for temperature and humidity quantities, dedicated good practice implementations in XML are provided, e.g. self-heating, hysteresis as well as the calibration medium and the temperature scale used. Furthermore, the statement of the ambient conditions, that are included in almost any DCC is presented on the example of the ambient temperature. These digitization efforts will allow to automate quality management and metrological traceability in laboratories and industrial measurement technology. KW - Digital calibration certificate KW - QI-Digital KW - Automation KW - Temperature measurement KW - Metrological traceability PY - 2025 DO - https://doi.org/10.1016/j.measurement.2025.120109 SN - 0263-2241 VL - 263 SP - 1 EP - 12 PB - Elsevier B.V. AN - OPUS4-65175 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Bartholmai, Matthias T1 - Towards Autonomous NDT Inspection: Setup and Validation of an Indoor Localization System N2 - Monitoring and maintenance of civil infrastructure are of great importance, as any undetected damage can cause high repair costs, unintended deadtime, or endanger structural integrity. The inspection of large concrete structures such as bridges and parking lots is particularly challenging and time-consuming. Traditional methods are mostly manual and involve mapping a grid of measurement lines to record the position of each measurement. Current semi-automated methods, on the other hand, use GPS or tachymeters for localization but still require trained personnel to operate. An entirely automated approach using mobile robots would be more cost- and time-efficient. While there have been developments in using GPS-enabled mobile robots for bridge inspection, the weak signal strength in indoor areas poses a challenge for the automated inspection of structures such as parking lots. This paper aims to develop a solution for the automated inspection of large indoor concrete structures by addressing the problem of robot localization in indoor spaces and the automated measurement of concrete cover and rebar detection. T2 - 39th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Siófok, Hungary DA - 26.09.2023 KW - NDT Inspection KW - Mobile Robot KW - Indoor Localization KW - Setup and Validation PY - 2023 AN - OPUS4-58662 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Polarization diversity detection based wavelength scanning coherent optical time domain reflectometry N2 - Although wavelength scanning coherent optical time-domain reflectometry (WS-COTDR) system is immune to fading effect, it suffers from occasional and localized large errors caused by the false peak in the correlation spectrum due to the large signal generated in the random interference of the backscattered light. Polarization diversity detection is applied to a standard WS-COTDR system to suppress large measurement errors. In this way, the orthogonally polarized components of backscattered light can be obtained and processed separately. Due to the birefringence of the sensing fiber, the components experience different interference processes, so the average of their correlation spectrum can suppress the false peaks and finally reduce the occurrence of larger errors. The effectiveness of the proposed method is validated in laboratory for monitoring of sinusoidal vibrations and in field for tracking the bus movement via a dark fiber. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Coherent optical time domain reflectometry KW - Traffic monitoring KW - Polarization diversity detection KW - Distributed fiber sensing PY - 2025 AN - OPUS4-63260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Moufid, M. A1 - Hofmann, Michael A1 - El Bari, N. A1 - Tiebe, Carlo A1 - Bartholmai, Matthias A1 - Bouchikhi, B. T1 - Wastewater monitoring by means of e-nose, VE-tongue, TD-GC-MS, and SPME-GC-MS N2 - The presence of wastewater and air pollution has become an important risk factor for citizens, not only in terms of problems related to health risks, but also because of its negative impact on the country's image. For this reason, malodorous emission monitoring and control techniques are in high demand in urban areas and industries. The aim of this work is first to build an electronic nose (e-nose) and a Voltammetric Electronic tongue (VE-tongue) in order to study their ability to discriminate between polluted and clean environmental samples. Secondly, Thermal Desorption-Gas Chromatography-Mass Spectrometry (TD-GC-MS), and Solid Phase Micro Extraction-Gas Chromatography–Mass Spectrometry (SPME-GC-MS) are utilized to explain this discrimination by identifying specific compounds from these samples. Indeed, the e-nose, consisted of metal oxide semiconductor gas sensors, is used for the assessment of the studied odorous air and headspace samples from water and wastewater sites. Moreover, the VE-tongue, based on metal electrodes, is utilized to determine the patterns of the sensor array responses, which serve as fingerprints profiles of the analyzed liquid samples. Chemometric tools, such as Principal Component Analysis (PCA), Hierarchical Cluster Analysis (HCA), and Support Vector Machines (SVMs) are operated for the processing of data from the e-nose and the VE-tongue. By using the both systems, the analyses of headspace and liquid samples from the seven sites allow better discrimination. To explain the cause of the obtained discrimination, TD-GC-MS and SPME-GC-MS analyses are well performed to identify compounds related sites. According to these outcomes, the proposed e-nose and VE-tongue are proved to be rapid and valuable tools for analysis of environmental polluted matrices. KW - Wastewater KW - Electronic nose KW - Voltammetric electronic tongue KW - Thermal desorption-gas chromatography-mass spectrometry KW - Solid phase micro extraction-gas chromatography–mass spectrometry PY - 2021 DO - https://doi.org/10.1016/j.talanta.2020.121450 VL - 221 SP - 121450 PB - Elsevier B.V. AN - OPUS4-51099 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiebe, Carlo A1 - Bayat, Mehmet E. T1 - Sensorvalidierungen für die Sicherheit und Prozesskontrolle entlang der Wasserstoffwertschöpfungskette N2 - Die Nutzung von Sensortechnologien, insbesondere zur Gasdetektion von Wasserstoff, ist essenziell für die Sicherheit und Prozesskontrolle von Wasserstofftechnologien. Anwendungen umfassen Sicherheitsüberwachung, Leckdetektion und Prozesskontrolle. Ziel ist die frühzeitige Erkennung freigesetzten Wasserstoffs und die Bestimmung des Wasserstoff-Luftverhältnisses. Dies dient der Gefahrenprävention und der Einleitung geeigneter Maßnahmen, z. B. Alarme. Als wichtiger Prozessschritt im Sicherheits- bzw. Qualitätsmanagement zählt auch eine präzise Charakterisierung von Wasserstoffanteilen in Luft bzw. im Prozessstrom. unterstützt die frühzeitige Schadensdetektion und erhöht die Systemsicherheit. KW - Wasserstoff KW - Sensor KW - Validierung KW - Referenzmaterial KW - Referenzverfahren KW - Sensoren KW - Gaschromatographie KW - GC PY - 2025 VL - 166 IS - 9 SP - 58 EP - 63 PB - Vulkan-Verlag GmbH CY - Essen AN - OPUS4-64119 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin A1 - Schukar, Marcus T1 - Humidity response analysis of optical fibers with hygroscopic coatings based on Lamé’s equations N2 - Optical fibers with hygroscopic coatings are widely used for humidity sensing, where the coating expands upon absorbing water, inducing strain in the fiber. This strain is then used to determine humidity. However, previous studies have oversimplified the strain generation process. A comprehensive three-dimensional model of the mechanical interaction between the coating and the fiber is built based on Lamé’s equations. An analytical expression for the induced strain is derived. The proposed model predicts larger humidity-induced strain compared to the reported ones, given the same Young’s modulus or coefficient of humidity expansion for the coating. Interestingly, the effect of coating thickness on strain response are quite similar for both methods. Experimental validation using fibers with a polyimide coating shows strong agreement with the theoretical predictions. T2 - 29th International Conference on Optical Fiber Sensors CY - Porto, Portugal DA - 26.05.2025 KW - Reflectometry KW - Distributed fiber sensing KW - Humidity sensors KW - Lamé’s equations KW - Optical fiber sensors KW - Structural health monitoring KW - Rayleigh scattering PY - 2025 SN - 978-1-5106-9188-9 DO - https://doi.org/10.1117/12.3060891 VL - 13639 SP - 1 EP - 4 PB - SPIE AN - OPUS4-63257 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fricke, F. A1 - Meyer, Klas T1 - Artificial Intelligence for Mass Spectrometry and Nuclear Magnetic Resonance Spectroscopy N2 - Mass Spectrometry (MS) and Nuclear Magnetic Resonance Spectroscopy (NMR) are critical components of every industrial chemical process as they provide information on the concentrations of individual compounds and by-products. These processes are carried out manually and by a specialist, which takes a substantial amount of time and prevents their utilization for real-time closed-loop process control. This paper presents recent advances from two projects that use Artificial Neural Networks (ANNs) to address the challenges of automation and performance-efficient realizations of MS and NMR. In the first part, a complete toolchain has been developed to develop simulated spectra and train ANNs to identify compounds in MS. In the second part, a limited number of experimental NMR spectra have been augmented by simulated spectra to train an ANN with better prediction performance and speed than state-of-theart analysis. These results suggest that, in the context of the digital transformation of the process industry, we are now on the threshold of a possible strongly simplified use of MS and MRS and the accompanying data evaluation by machine-supported procedures, and can utilize both methods much wider for reaction and process monitoring or quality control. T2 - 2021 Design, Automation & Test in Europe Conference & Exhibition (DATE) CY - Online meeting DA - 01.02.2021 KW - Industry 4.0 KW - Cyber-Physical Systems KW - Artificial Neural Networks KW - Mass Spectrometry KW - Nuclear Magnetic Resonance Spectroscopy PY - 2021 UR - www.date-conference.com AN - OPUS4-52181 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. A1 - Nerger, Tino A1 - Lohrke, Heiko A1 - Stanisavljevi, Mila T1 - DLR Research Seminar - ARO Lab@BAM – Current Research Topics N2 - This seminar presents the key research activities of ARO Lab@BAM, focusing on five main areas: • Learning-based Gas Distribution Mapping utilizes machine learning to accurately model and predict spatial gas concentrations, enhancing environmental monitoring and safety. • Mimose-A develops autonomous systems using artificial intelligence to enable the early detection of leaks in industrial environments. • AGATO (Gastomography) introduces a novel robotic system for high-resolution gas distribution mapping. • Passive Smart Dust detects chemically hazardous substances using drones equipped to distribute and detect particles carrying selective dyes, enabling rapid and reliable monitoring without complex components. • HyAirLogic Lab advances hydrogen (H₂) research by testing the entire value chain in various Berlin-Brandenburg quarters, addressing technological challenges, public acceptance, and sustainable energy solutions for H₂-cargo drones. T2 - DLR Research Seminar CY - Weßling, Germany DA - 04.11.2024 KW - Aerial robot KW - Learning Based Gas Distribution Mapping KW - Mobile Robotic Olfaction KW - Aerial-based Gas Tomography KW - Passive Smart Dust PY - 2024 AN - OPUS4-61611 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Künstliche Neuronale Netze für quantitative Online-Spektroskopie in der Prozessindustrie – Lästige Modellbildung ade? N2 - Bei Industry 4.0 dreht sich alles um Interkonnektivität, sensorgestützte Prozesssteuerung und datengesteuerte Systeme. Prozessanalysentechnik (PAT) wie die Online-Kernresonanzspektroskopie (NMR) gewinnt zunehmend an Bedeutung, da sie zur Automatisierung und Digitalisierung in der Produktion beiträgt. Eine klassische Auswertung von Prozessdaten und deren Umsetzung in Wissen ist jedoch bisher in vielen Fällen aufgrund der unzureichend großen verfügbaren Datensätze nicht möglich oder nicht wirtschaftlich. Bei der Entwicklung eines automatisierten Verfahrens für die Prozesskontrolle stehen manchmal nur die Basisdaten einer begrenzten Anzahl von Batch-Versuchen aus typischen Produkt- und Prozessentwicklungskampagnen zur Verfügung. Diese Datensätze sind jedoch nicht groß genug, um maschinengestützte Verfahren zu trainieren. Um diese Einschränkung zu überwinden, wurde ein neues Verfahren entwickelt, das eine physikalisch motivierte Multiplikation der verfügbaren Referenzdaten erlaubt, um einen ausreichend großen Datensatz für das Training von maschinellen Lernalgorithmen zu erhalten. Das zugrundeliegende Beispiel einer chemischen Synthese wurde spektroskopisch verfolgt und mit der neuen Methode sowie mit einem physikalisch basierten Modell analysiert, wobei sowohl eine anwendungsrelevante Niederfeld-NMR als auch eine Hochfeld-NMR-Spektroskopie als Referenzmethode verwendet wurde. Künstliche neuronale Netze (ANNs) haben das Potenzial, bereits aus relativ begrenzten Eingabedaten wertvolle Prozessinformationen abzuleiten. Um jedoch die Konzentration unter komplexen Bedingungen (viele Edukte und weite Konzentrationsbereiche) vorherzusagen, sind größere ANNs und damit ein größerer Trainingsdatensatz erforderlich. Wir zeigen, dass ein mäßig komplexes Problem mit vier Edukten unter Verwendung von ANNs in Kombination mit der vorgestellten PAT-Methode (Niederfeld-NMR-Spektroskopie) und mit dem vorgeschlagenen Ansatz zur Erzeugung aussagekräftiger Trainingsdaten bewältigt werden kann. T2 - 16. Kolloquium Arbeitskreis Prozessanalytik CY - Online meeting DA - 23.11.2020 KW - Prozessindustrie KW - Online-NMR-Spektroskopie KW - Industrie 4.0 KW - Künstliche Neuronale Netze KW - Prozessanalytik KW - Digitale Transformation PY - 2020 AN - OPUS4-51647 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Hüllmann, Dino A1 - Winkler, Nicolas P. A1 - Lohrke, Heiko A1 - Lilienthal, A. J. ED - Lee, J. B. T1 - Outdoor Gas Plume Reconstructions: A Field Study with Aerial Tomography N2 - This paper outlines significant advancements in our previously developed aerial gas tomography system, now optimized to reconstruct 2D tomographic slices of gas plumes with enhanced precision in outdoor environments. The core of our system is an aerial robot equipped with a custom-built 3-axis aerial gimbal, a Tunable Diode Laser Absorption Spectroscopy (TDLAS) sensor for CH4 measurements, a laser rangefinder, and a wide-angle camera, combined with a state-of-the-art gas tomography algorithm. In real-world experiments, we sent the aerial robot along gate-shaped flight patterns over a semi-controlled environment with a static-like gas plume, providing a welldefined ground truth for system evaluation. The reconstructed cross-sectional 2D images closely matched the known ground truth concentration, confirming the system’s high accuracy and reliability. The demonstrated system’s capabilities open doors for potential applications in environmental monitoring and industrial safety, though further testing is planned to ascertain the system’s operational boundaries fully. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Aerial robot KW - TDLAS KW - Gas Tomography KW - Plume PY - 2024 SN - 979-8-3503-4865-1 DO - https://doi.org/10.1109/isoen61239.2024.10556071 SP - 1 EP - 3 PB - IEEE CY - USA AN - OPUS4-60107 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Sensorik und KI in robotischen Anwendungen N2 - In den letzten Jahrzehnten hat die Robotik, insbesondere im Bereich der Umweltüberwachung, bedeutende Fortschritte gemacht. Roboter verschiedenster Formen und Größen sind zu essenziellen Werkzeugen für die Datenerhebung in der Umweltforschung geworden. Forscher*innen stehen dabei vor großen Herausforderungen bei der Gestaltung und Implementierung solcher Systeme, vor allem im Bereich der Mobilen Roboterolfaktion (MRO). MRO umfasst mobile Roboter, die unter anderem mit Gassensoren ausgestattet sind, und verlangt die Integration verschiedener Disziplinen wie Signalverarbeitung, maschinelle Wahrnehmung, autonome Navigation und Mustererkennung. Typische Anwendungen der MRO beinhalten das Mapping von Gasverteilungen, die Lokalisierung und Detektion von Gasquellen sowie das Tracking von Gaswolken. Die Aerial Robot Olfaction (ARO) ist eine spezialisierte Form der MRO, die diese Konzepte auf Luftroboter überträgt, um die Herausforderungen der luftgestützten Gasmessung anzugehen. Dieser Vortrag konzentriert sich auf aktuelle Entwicklungen im Bereich ARO, insbesondere im Hinblick auf reale Einsatzbedingungen und Herausforderungen. T2 - Spotlights der Mikro- und Nanotechnologie - Teil 21: Sensorik und KI in robotischen Anwendungen CY - Online meeting DA - 01.10.2024 KW - Aerial robot KW - Learning Based Gas Distribution Mapping KW - Mobile robotic olfaction KW - Aerial-based Gas Tomography PY - 2024 AN - OPUS4-61210 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrke, Heiko A1 - Kohlhoff, Harald A1 - Neumann, Patrick P. ED - Lee, J. B. T1 - Robotic Scanning Absorption Spectroscopy for Methane Leak Detection: the Virtual Gas Camera N2 - This paper explores combining a gimbal-mounted tunable diode laser absorption spectroscopy (TDLAS) sensor and a video camera to create a virtual gas camera for methane leak detection. This provides a low-to-zero-cost extension of typical TDLAS gas tomography systems. A prototype setup mounted on a ground robot is evaluated. Results acquired using a simulated methane leak show the feasibility of the virtual gas camera, accurately detecting methane leaks by overlaying concentrations onto a visual image. While the acquisition time is significantly longer than for traditional gas cameras, potential enhancements are discussed. The study concludes that the virtual gas camera is feasible and useful, despite its longer acquisition time. It serves as a valuable software-only addition to typical TDLAS gas tomography systems, offering quickly-available on-site data augmentation for visual leak assessment at low-to-zero cost. T2 - 20th International Symposium on Olfaction and Electronic Nose CY - Grapevine, Texas, USA DA - 12.05.2024 KW - Mobile Robotic Olfaction KW - TDLAS KW - Gas Tomography KW - Gas Camera KW - Plume PY - 2024 SN - 979-8-3503-4865-1 DO - https://doi.org/10.1109/isoen61239.2024.10556012 SP - 1 EP - 3 PB - IEEE CY - USA AN - OPUS4-60109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stanisavljevic, Mila A1 - Neumann, Patrick P. T1 - Performance Assessment of Methane and Carbon Dioxide Sensors for Drone-Based Environmental Gas Monitoring N2 - This study evaluates the performance of methane (CH₄) and carbon dioxide (CO₂) sensors mounted on an unmanned aerial vehicle (UAV) for gas detection in open-field environments. Sensors were tested simultaneously during UAV flights over artificial gas sources, with wind data collected from two anemometers to understand plume dynamics. Field-deployed CH₄ sensors provided validation for the UAV-based measurements. The results demonstrate the sensors' effectiveness in gas detection. T2 - Sensor and Measurement Science International (SMSI) CY - Nuremberg, Germany DA - 06.05.2025 KW - UAV-based gas sensing KW - Sensor comparison KW - Methane and carbon dioxide detection PY - 2025 AN - OPUS4-64039 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Grohmann, Maria A1 - Niederleithinger, Ernst A1 - Maack, Stefan A1 - Buske, Stefan T1 - Application of iterative elastic SH reverse time migration to synthetic ultrasonic echo data N2 - The ultrasonic echo technique is widely used in non-destructive testing (NDT) of concrete objects for thickness measurements, geometry determinations and localization of built-in components. To improve ultrasonic imaging of complex concrete structures, we transferred a seismic imaging technique, the Reverse Time Migration (RTM), to NDT in civil engineering. RTM, in contrast to the conventionally used synthetic aperture focusing technique (SAFT) algorithms, considers all wavefield types and thus, can handle complex wave propagations in any direction with no limit on velocity variations and reflector dip. In this paper, we focused on the development, application and evaluation of a two-dimensional elastic RTM algorithm considering horizontally polarized shear (SH) waves only. We applied the elastic SH RTM routine to synthetic ultrasonic echo SH-wave data generated with a concrete model incorporating several steps and circular cavities. As these features can often be found in real-world NDT use cases, their imaging is extremely important. By using elastic SH RTM, we were able to clearly reproduce almost all reflectors inside the concrete model including the vertical step edges and the cross sections of the cavities.We were also capable to show that more features could be mapped compared to SAFT, and that imaging of complex reflectors could be sharpened compared to elastic P-SV (compressional-vertically polarized shear) RTM. Our promising results illustrate that elastic SH RTM has the potential to significantly enhance the reconstruction of challenging concrete structures, representing an important step forward for precise, high-quality ultrasonic NDT in civil engineering. KW - Ultrasonic echo technique KW - Concrete structures KW - Elastic reverse time migration KW - Synthetic aperture focusing technique KW - Horizontally polarized shear waves PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-591716 DO - https://doi.org/10.1007/s10921-023-01010-3 SN - 1573-4862 VL - 43 SP - 1 EP - 16 PB - Springer Science and Business Media CY - Dordrecht AN - OPUS4-59171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Hüllmann, Dino A1 - Winkler, Nicolas P. A1 - Schugardt, Jan ED - Rudnitskaya, A. T1 - Remote Drone-to-Drone Gas Sensing: A Feasibility Study N2 - Remote gas sensors mounted on mobile robots enable the mapping of gas distributions in large or poorly accessible areas. A challenging task however, is the generation of three-dimensional distribution maps from these spatially sparse gas measurements. To obtain high-quality reconstructions, the choice of optimal measuring poses is of great importance. Remote gas sensors, that are commonly used in Robot Assisted Gas Tomography (RAGT), require reflecting surfaces within the sensor’s range, limiting the possible sensing geometries, regardless of whether the robots are ground-based or airborne. By combining ground and aerial robots into a heterogeneous swarm whose agents are equipped with reflectors and remote gas sensors, remote inter-robot gas measurements become available, taking RAGT to the next dimension – releasing those constraints. In this paper, we demonstrate the feasibility of drone-to-drone measurements under realistic conditions and highlight the resulting opportunities. T2 - 19th International Symposium on Olfaction and Electronic Nose CY - Aveiro, Portugal DA - 29.05.2022 KW - Aerial robot KW - TDLAS KW - Inter-robot measurements KW - Gas tomography KW - Plume PY - 2022 SN - 978-1-6654-5860-3 DO - https://doi.org/10.1109/isoen54820.2022.9789627 SP - 1 EP - 3 PB - IEEE CY - USA AN - OPUS4-54926 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stührenberg, Jan A1 - Häusler, Felix S. A1 - Neumann, Patrick P. A1 - Dragos, Kosmas A1 - Smarsly, Kay ED - Francis, A. ED - Miresco, E. ED - Melhado, S. T1 - Multi-Agent-Based Swarm Gas Source Localization Using Nano Aerial Robots N2 - Gas source localization (GSL) is crucial for mitigating the impact of industrial accidents and natural disasters, for example finding leaks in oil and gas facilities or survivors in collapsed environments. Traditional GSL methods involving human intervention may be hazardous and time-consuming. Utilizing swarms of agile and cost-effective nano aerial robots holds the potential to enhance the safety and efficiency of GSL operations. This study draws inspiration from biological swarms, particularly colonies of social insects, to coordinate and optimize the performance of nano aerial robotic swarms. While most existing swarm GSL strategies assume gas concentration maxima to be in close proximity to actual gas sources, recent research has highlighted the importance of “bouts” as a more precise indicator of gas source proximity, considering the intermittency of gas distributions. In this paper, a swarm GSL strategy is introduced that incorporates bouts as indicators of source proximity, complemented by a bio-inspired pheromone communication system. Specifically, nano aerial robots are deployed as autonomous agents. Upon detecting bouts, the agents emit pheromone markers in an artificial environment, mimicking social insects. Using the concept of artificial potential fields, the agents either exploit the search space by following pheromone gradients or explore the search space. The proposed swarm GSL strategy is implemented and validated in a real-world experiment, conducted in an indoor environment with a single gas source. The experimental results demonstrate the capability of the swarm GSL strategy to perform effectively in indoor environments and that the intermittency of gas distributions is a better source proximity indicator than the mean concentration. It is concluded that this research may provide a methodological basis for improving gas source localization techniques and enhancing disaster response capabilities. T2 - ICCCBE 2024 CY - Montreal, Canada DA - 25.08.2024 KW - Gas source localization KW - Nano aerial robots KW - Mobile robotic olfaction KW - Bouts KW - Swarm robotics PY - 2025 SN - 978-3-031-87363-8 SN - 978-3-031-87364-5 DO - https://doi.org/10.1007/978-3-031-87364-5_28 SN - 2366-2557 VL - 2025 SP - 337 EP - 346 PB - Springer Nature Switzerland CY - Cham AN - OPUS4-63416 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Patrick P. A1 - Hirschberger, Paul A1 - Bartholmai, Matthias ED - Zemčík, R. ED - Krystek, J. T1 - Influence of rotor downwash on vertically displaced nanobots in flight N2 - One challenge associated with navigating a nano aerial robot swarm indoors in unstructured environments is, i.a., the limited air space. To avoid an over-regulation of the available indoor air space (e.g., prohibit copters to fly above each other), a safety region around each copter must be defined. In this paper, we investigate the impact of the downwash of a nano-drone on the stability of another nearby nano-drone. In the experiments, we found out that this downwash has a negative influence of a second nano-drone in a distance of around 1 m vertically and 0.2 m horizontally. Based on the obtained data, we developed a model describing the above-mentioned safety region to enable a safe operation of the swarm in these environments with fewer constraints. T2 - 36th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Mobile Robot Olfaction KW - Nano aerial robot KW - Swarm KW - Collision-free navigation KW - Safety region model PY - 2020 DO - https://doi.org/10.1016/j.matpr.2020.03.047 VL - 32 IS - 2 SP - 108 EP - 111 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-50673 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Häusler, F. A1 - Stührenberg, J. A1 - Smarsly, K. A1 - Neumann, Patrick P. T1 - Bout-based Gas Source Localization using Aerial Robot Swarms N2 - Gas source localization (GSL) helps mitigate the impact of industrial accidents and natural disasters. While GSL may be dangerous and time-consuming when performed by humans, swarms of agile and inexpensive nano aerial robots may increase the safety and efficiency of gas source localizations. Since the small payloads of nano aerial robots limit the sensing and computing resources, strategies adapted from biological swarms, such as colonies of social insects, are used to coordinate robot swarms. Most swarm GSL strategies are based on the assumption that the maxima of gas concentrations are sufficiently close to the gas sources. However, prior studies have indicated that the occurrence of “bouts”, a metric for the intermittency of gas distributions, may advantageously be used as a more accurate gas source proximity indicator. This paper presents a swarm GSL strategy employing bouts as source proximity indicators and a bio-inspired pheromone system for communication. Nano aerial robots, deployed in this study, act as agents and emit pheromone markers in an artificial environment upon detecting bouts. Leveraging the concept of artificial potential fields, the agents switch between exploiting the knowledge of the swarm by following pheromone gradients and exploring the search space by targeting a random point. The agents are repelled by each other and by walls to avoid collisions. The swarm GSL strategy is implemented into three nano aerial robots and validated in a real-world experiment in an indoor environment with a single gas source. The results indicate that the the swarm GSL strategy presented in this paper is capable of GSL in indoor environments and that the intermittency of gas distributions is a better source proximity indicator than the mean concentration. T2 - IEEE Sensors 2023 CY - Vienna, Austria DA - 29.10.2023 KW - Mobile robotic olfaction KW - Nano aerial robot KW - Gas source localization KW - Bouts KW - Distributed robotics PY - 2023 SN - 979-8-3503-0387-2 DO - https://doi.org/10.1109/sensors56945.2023.10325109 SP - 1 EP - 4 PB - IEEE AN - OPUS4-58778 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Hirschberger, Paul A1 - Bartholmai, Matthias T1 - Flying Ant Robot – Aerial Chemical Trail Detection and Localization N2 - This paper presents first advances in the area of aerial chemical trail following. For that purpose, we equipped a palm-size aerial robot, based on the Crazyflie 2.0 quadrocopter, with a small lightweight metal oxide gas sensor for measuring evaporated ethanol from chemical trails. To detect and localize the chemical trail, a novel detection criterion was developed that uses only relative changes in the transient phase of the sensor response, making it more robust in its application. We tested our setup in first crossing-trail experiments showing that our flying ant robot is able to correlate an odor hit with the chemical trail within 0.14 m. Principally, this could enable aerial chemical trail following in the future. T2 - IEEE Sensors 2021 CY - Online meeting DA - 31.10.2021 KW - Nano aerial robot KW - Trail following KW - Trail detection KW - Localization PY - 2021 DO - https://doi.org/10.1109/sensors47087.2021.9639857 SP - 1 EP - 4 PB - IEEE AN - OPUS4-53933 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fricke, F. A1 - Brandalero, M. A1 - Liehr, Sascha A1 - Kern, Simon A1 - Meyer, Klas A1 - Kowarik, Stefan A1 - Hierzegger, R. A1 - Westerdick, S. A1 - Maiwald, Michael A1 - Hübner, M. T1 - Artificial Intelligence for Mass Spectrometry and Nuclear Magnetic Resonance Spectroscopy Using a Novel Data Augmentation Method N2 - Mass Spectrometry (MS) and Nuclear Magnetic Resonance Spectroscopy (NMR) are valuable analytical and quality control methods for most industrial chemical processes as they provide information on the concentrations of individual compounds and by-products. These processes are traditionally carried out manually and by a specialist, which takes a substantial amount of time and prevents their utilization for real-time closed-loop process control. This paper presents recent advances from two projects that use Artificial Neural Networks (ANNs) to address the challenges of automation and performance-efficient realizations of MS and NMR. In the first part, a complete toolchain has been realized to develop simulated spectra and train ANNs to identify compounds in MS. In the second part, a limited number of experimental NMR spectra have been augmented by simulated spectra, to train an ANN with better prediction performance and speed than state-of-the-art analysis. These results suggest that, in the context of the digital transformation of the process industry, we are now on the threshold of a strongly simplified use of MS and MRS and the accompanying data evaluation by machine-supported procedures, and can utilize both methods much wider for reaction and process monitoring or quality control. KW - Industry 4.0 KW - Cyber-Physical Systems KW - Artificial Neural Networks KW - Mass Spectrometry KW - Nuclear Magnetic Resonance Spectroscopy KW - Modular Production PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-539412 UR - https://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=9638378 DO - https://doi.org/10.1109/TETC.2021.3131371 SN - 2168-6750 VL - 10 IS - 1 SP - 87 EP - 98 PB - IEEE AN - OPUS4-53941 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Säämänen, A. A1 - Schaffernicht, E. A1 - Lilienthal, A. J. ED - Zemčík, R. ED - Krystek, J. T1 - High-quality meets low-cost: Approaches for hybrid-mobility sensor networks N2 - Air pollution within industrial scenarios is a major risk for workers, which is why detailed knowledge about the dispersion of dusts and gases is necessary. This paper introduces a system combining stationary low-cost and high-quality sensors, carried by ground robots and unmanned aerial vehicles. Based on these dense sampling capabilities, detailed distribution maps of dusts and gases will be created. This system enables various research opportunities, especially on the fields of distribution mapping and sensor planning. Standard approaches for distribution mapping can be enhanced with knowledge about the environment’s characteristics, while the effectiveness of new approaches, utilizing neural networks, can be further investigated. The influence of different sensor network setups on the predictive quality of distribution algorithms will be researched and metrics for the quantification of a sensor network’s quality will be investigated. T2 - 36th Danubia-Adria Symposium on Advances in Experimental Mechanics CY - Pilsen, Czech Republic DA - 24.09.2019 KW - Mobile robot olfaction KW - Air quality monitoring KW - Wireless sensor network KW - Gas distribution mapping KW - Occupational health PY - 2020 DO - https://doi.org/10.1016/j.matpr.2020.05.799 VL - 32 SP - 250 EP - 253 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-51108 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neumann, Patrick P. A1 - Hirschberger, Paul A1 - Bartholmai, Matthias ED - Holl, H. T1 - Flying ant robot for chemical trail detection and localization N2 - This paper presents first advances in the area of aerial chemical trail following. For that purpose, we equipped a palm-size aerial robot, based on the Crazyflie 2.0 quadrocopter, with a small lightweight metal oxide gas sensor for measuring evaporated ethanol from chemical trails. To detect and localize a 5 cm wide chemical trail, a detection criterion was developed that uses only relative changes in the transient phase of the sensor response. The reduction in signal strength dependence improves the robustness of its application. We tested our setup in first crossing-trail experiments showing that our flying ant robot can correlate an odor hit with the chemical trail within 0.14 m. Principally, this could enable aerial chemical trail following in the future. T2 - 37th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Aerial robot KW - Trail following KW - Trail detection KW - Localization PY - 2022 DO - https://doi.org/10.1016/j.matpr.2022.02.594 SN - 2214-7853 VL - 62 SP - 2462 EP - 2465 PB - Elsevier Ltd. CY - Amsterdam AN - OPUS4-54507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tran, T. A1 - Kodisch, C. A1 - Schöttle, M. A1 - Pech May, Nelson Wilbur A1 - Retsch, M. T1 - Characterizing the thermal diffusivity of single, micrometer-sized fibers via high-resolution lock-in thermography N2 - Many advanced materials consist of fibers. They are used as nonwovens, fabrics, or in composite materials. Characterization of individual fibers allows us to predict resulting material properties. We present a measurement setup and analysis software to characterize individual, micrometer-sized fibers fast and reliably. The setup is based on the lock-in thermography principle. Thermal diffusivity values of seven reference samples agree very well with previously reported values. We use our setup to investigate critical measurement parameters like excitation frequency, excitation power, pixel size, and fiber orientation. Our results show that fibers with subpixel diameters can be measured even if they are not aligned. However, special care has to be taken to choose an adequate excitation power. Measurements at high intensities can underestimate thermal diffusivity even though the raw data looks reasonable. By automatically measuring at different excitation powers, our setup solves this issue. KW - Surfaces, coatings and films KW - Physical and theoretical chemistry KW - General energy KW - Electronic, optical and magnetic materials PY - 2022 DO - https://doi.org/10.1021/acs.jpcc.2c04254 SN - 1932-7455 VL - 126 IS - 32 SP - 14003 EP - 14010 PB - American Chemical Society (ACS) CY - Washington, DC AN - OPUS4-58128 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kondo, M. A1 - Melzer, Michael A1 - Karnaushenko, D. A1 - Uemura, T. A1 - Yoshimoto, S. A1 - Aklyama, M. A1 - Noda, Y. A1 - Araki, T. A1 - Schmidt, O. G. A1 - Sekitani, T. T1 - Imperceptible magnetic sensor matrix system integrated with organic driver and amplifier circuits N2 - Artificial electronic skins (e-skins) comprise an integrated matrix of flexible devices arranged on a soft, reconfigurable surface. These sensors must perceive physical interaction spaces between external objects and robots or humans. Among various types of sensors, flexible magnetic sensors and the matrix configuration are preferable for such position sensing. However, sensor matrices must efficiently map the magnetic field with real-time encoding of the positions and motions of magnetic objects. This paper reports an ultrathin magnetic sensor matrix system comprising a 2 × 4 array of magnetoresistance sensors, a bootstrap organic shift register driving the sensor matrix, and organic signal amplifiers integrated within a single imperceptible platform. The system demonstrates high magnetic sensitivity owing to the use of organic amplifiers. Moreover, the shift register enabled real-time mapping of 2D magnetic field distribution. KW - Imperceptible electronics KW - Magnetic sensor system KW - Electronic skin KW - Organic electronics KW - Giant magnetoresistance PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503855 DO - https://doi.org/10.1126/sciadv.aay6094 SN - 2375-2548 VL - 6 IS - 4 SP - Paper eaay6094, 1 EP - 10 PB - American Association for the Advancement of Science AN - OPUS4-50385 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gupta, P. A1 - Karnaushenko, D. D. A1 - Becker, C. A1 - Okur, I. E. A1 - Melzer, Michael A1 - Özer, B. A1 - Schmidt, O. G. A1 - Karnaushenko, D. T1 - Large Scale Exchange Coupled Metallic Multilayers by Roll-to-Roll (R2R) Process for Advanced Printed Magnetoelectronics N2 - Till now application of printed magnetoelectronics is hindered by lack of large area exchange coupled metallic multilayers required to produce printable magneto-sensory inks. Large-scale roll-to-roll (R2R) fabrication process is an attractive approach owing to its capabilities for high volume, high throughput, and large area manufacturing. Precise and high performance R2R sputtering technology is developed to fabricate large area giant magnetoresistive (GMR) thin-films stacks that contain 30 metallic bilayers prepared by continuous R2R sputtering of Co and Cu sequential on a hundred meters long polyethylene terephthalate (PET) web. The R2R sputtered Co/Cu multilayer on a 0.2 × 100 m2 PET web exhibits a GMR ratio of ≈40% achieving the largest area exchange coupled room temperature magneto-sensitive system demonstrated to date. The prepared GMR thin-film is converted to magnetosensitive ink that enables printing of magnetic sensors with high performance in a cost-efficient way, which promotes integration with printed electronics. An average GMR ratio of ≈18% is obtained for 370 printed magnetic sensors. The realized precise R2R sputtering approach can also be extended to a wide range of hybrid thin-film material systems opening up a path for new functional inks applied with printing technologies. KW - Printed Electronics KW - Flexible Magnetic Sensors KW - Roll-to-Roll Processing KW - Functional Materials KW - Upscaling PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-552344 DO - https://doi.org/10.1002/admt.202200190 SN - 2365-709X SP - 1 EP - 11 PB - Wiley-VCH CY - Weinheim, Deutschland AN - OPUS4-55234 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Aerial Robot Olfaction - A Summary and Survey from BAM Perspective N2 - This presentation gives an introduction to the gas-sensitive aerial robots developed at BAM, including various application examples in the field of mobile robot olfaction: gas source localization and gas distribution mapping. T2 - Harvard University School of Engineering and Applied Sciences (SEAS)/Earth and Planetary Sciences (EPS) - Martin Group Seminar CY - Online meeting DA - 11.06.2020 KW - Mobile Robot Olfaction KW - Localization of gas sources KW - UAV KW - Tomographic reconstruction of gas plumes KW - Tunable Diode Laser Absorption Spectroscopy (TDLAS) PY - 2020 AN - OPUS4-50916 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mansurova, Maria A1 - Gotor, Raúl A1 - Johann, Sergej A1 - Neumann, Patrick P. A1 - Bartholmai, Matthias A1 - Rurack, Knut A1 - Bell, Jérémy T1 - Fluorescent Hydrophobic Test Strips with Sterically Integrated Molecular Rotors for the Detection of Hydrocarbons in Water and Soil with an Embedded Optical Read-Out N2 - Contamination of natural bodies of water or soil with oils and lubricants (or generally, hydrocarbon derivatives such as petrol, fuels, and others) is a commonly found phenomenon around the world due to the extensive production, transfer, and use of fossil fuels. In this work, we develop a simple system for the on-field detection of total petroleum hydrocarbons (TPHs) in water and soil. The test is based on the measurement of the fluorescence signal emitted by the molecular rotor 2-[ethyl[4-[2-(4-nitrophenyl)ethenyl]phenyl]amino]ethanol (4-DNS-OH). This dye is embedded in a hydrophobic polymeric matrix (polyvinylidene fluoride), avoiding interactions with water and providing a robust support for use in a test strip fashion. Together with the strips, an embedded optical system was designed for fluorescence signal read-out, featuring a Bluetooth low-energy connection to a commercial tablet device for data processing and analysis. This system works for the detection and quantification of TPHs in water and soil through a simple extraction protocol using a cycloalkane solvent with a limit of detection of 6 ppm. Assays in surface and sea waters were conclusive, proving the feasibility of the method for in-the-field operation. KW - Test strip KW - Sensor KW - Smartphone KW - Fluorescence KW - Test Streifen KW - Sensoren KW - Fluoreszenz KW - Petrol KW - Öl PY - 2023 DO - https://doi.org/10.1021/acs.energyfuels.3c01175 SN - 0887-0624 SP - 1 EP - 6 PB - American Chemical Society CY - Washington, United States AN - OPUS4-57892 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Gassensitive Flugroboter der BAM T1 - Aerial robot olfaction @ BAM N2 - Der Vortrag gibt Beispiele dafür, wie Drohnen sinnvoll im zivilen Bereich eingesetzt werden können. Insbesondere werden die Lokalisierung von Gasemissionsquellen und die Erstellung von Gasverteilungskarten vorgestellt. T2 - InnoTesting2020 „Innovative Ideen - neue Testmethoden” CY - Wildau, Berlin, Germany DA - 27.02.2020 KW - Mobile Robot Olfaction KW - Erstellung von Gasverteilungskarten KW - Lokalisierung von Gasemissionsquellen KW - UAV / UAS PY - 2020 AN - OPUS4-50476 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Mapping the Distribution of Air Pollutants with Mobile Robots and Stationary Sensors N2 - Precise knowledge about the distribution of air pollutants is necessary to develop plausible occupational health measures. Combinatory systems, consisting of mobile robots and stationary sensors, can be effective solutions for the coverage of large measurement areas. However, further research is needed to fully understand their performance in comparison to traditional sensing strategies. Therefore, multiple sensor networks layouts will be set up in a simulation environment as well as in real industrial environments. Models for distribution mapping will be developed and evaluated to investigate the performance and opportunities of hybrid-mobility sensor networks for the task of distribution mapping. T2 - AASS Seminar CY - Online meeting DA - 24.09.2020 KW - Mobile Robot Olfaction KW - Aerial Robot Olfaction KW - Wireless Sensor Network KW - Occupational Health PY - 2020 AN - OPUS4-51399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Aktivitätsfeld Security an der BAM N2 - Vortrag über das Aktivitätsfeld Security an der BAM und der beiden, im Foresight-Prozess identifizierten Schwerpunktthemen "Auswirkungsbetrachtung" und "Analytik, Detektion, Messung, Identifikation". T2 - Workshop / Informationsveranstaltung Sicherheitsforschung TGZ PM CY - Online meeting DA - 09.09.2020 KW - Aktivitätsfeld Security KW - Auswirkungsbetrachtung KW - Identifikation KW - Analytik KW - Detektion KW - Messung PY - 2020 AN - OPUS4-51188 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael A1 - Fischer, Michael A1 - Thomas, Marcus A1 - Subaric-Leitis, Andreas A1 - Bartholmai, Matthias T1 - Calibration Service as a Gateway to Sustainable Research and Development N2 - Over decades, the German Federal Institute for Materials Research and Testing (BAM) has established a sophisticated calibration laboratory for force, temperature and electrical quantities. Since more than 15 years it is accredited, currently by the national accreditation body (DAkkS), and offers its service also to external entities on a global scale. As a public provider, we are furthermore committed to research and development activities that demand measurements with highest quality and low level of uncertainties. Two R&D examples are highlighted within this contribution. T2 - SMSI 2020 CY - Meeting was canceled DA - 22.06.2020 KW - Calibration of force KW - Calibration of temperature KW - Calibration of electrical quantities KW - Measurement uncertainty KW - New sensor principles PY - 2020 SN - 978-3-9819376-2-6 DO - https://doi.org/10.5162/SMSI2020/E3.3 SP - 374 EP - 375 AN - OPUS4-51222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. T1 - Breaking the wall of air pollution monitoring N2 - Air pollution in industrial environments is a major risk. Precise knowledge about the distribution of air pollutants is necessary to develop plausible occupational health measures. Combinatory systems, consisting of mobile robots and stationary sensors, can be effective solutions for the coverage of large measurement areas. T2 - Falling Walls Adlershof CY - Online meeting DA - 02.10.2020 KW - Mobile Robot Olfaction KW - Aerial Robot Olfaction KW - Occupational Health KW - Wireless Sensor Network PY - 2020 AN - OPUS4-51400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orellana Pérez, Teresa T1 - Die Wasserstoffstrategie der BAM; Kompetenzzentrum H 2 safety@bam N2 - Das Thema Wasserstoff ist an der BAM seit mehr als hundert Jahren aktuell und steht auch gegenwärtig im Zentrum zahlreicher Forschungs- und Kooperationsaktivitäten. Mit der aktuellen Wasserstoff-Strategie der BAM werden wichtige Voraussetzungen dafür geschaffen, dass der Markthochlauf gelingt und die technische Sicherheit und Überwachung der Infrastrukturen und Anlagen gewährleistet ist – von der Erzeugung, über den Transport bis zur Speicherung und Bereitstellung von Wasserstoff als Energieträger der Zukunft. T2 - 1st Digital AK PostDocs Meeting CY - Online meeting DA - 01.10.2020 KW - Kompetenzzentrum H2Safety@BAM KW - Wasserstoff KW - Wasserstoffstrategie PY - 2020 AN - OPUS4-51371 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maiwald, Michael T1 - Competence Centre H2Safety@BAM – Safeguarding the Quality Infrastructure in the Hydrogen Economy N2 - Hydrogen is a central component of the energy transition and the European Green Deal for a climate-neutral Europe. To achieve the goals defined for 2050, the EU and the German government have developed a framework for action and are making long-term investments in research, development, and the rapid implementation of innovative hydrogen technologies. With the Competence Centre "H2Safety@BAM", BAM is creating the safety-related prerequisites for the successful implementation of hydrogen technologies at national as well as European level. To this end, BAM conducts research, testing and consulting in a holistic and inter-disciplinary manner under one roof – in the Competence Centre H2Safety@BAM. The activities of the competence centre focus on ensuring the safety of infra-structures, plants, and processes as well as innovative hydrogen transport and storage systems based on digital quality testing and the experimental testing of components and systems. It thus creates the prerequisites for the implementation and adaptation of legal framework conditions as well as for standardization. Closely related to this are investigations into the properties and compatibility of metallic materials and polymers as well as friction systems for the safe operation of components, plants, processes, and systems. This interdisciplinary and holistic approach is complemented by the development of gas analytics and suitable sensors, online measurements of gas properties in process control, test scenarios under real conditions as well as impact assessments of accidents and risk assessments and risk management systems derived from them. With its portfolio of tasks and competences, BAM builds trust in the safety and reliability of technical system solutions for hydrogen. T2 - 772. WE-Heraeus-Seminar - Metrology and Process Safety for Hydrogen Technologies & Applications CY - Bad Honnef, Germany DA - 10.10.2022 KW - H2Safety@BAM KW - Hydrogen KW - Competence Center KW - Hydrogen Strategy KW - Green Deal KW - Safety KW - Risk Assessment KW - Quality Infrastructure PY - 2022 UR - https://www.we-heraeus-stiftung.de/veranstaltungen/metrology-and-process-safety-for-hydrogen-technologies-and-applications/ AN - OPUS4-55986 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Winkler, Nicolas P. A1 - Neumann, Patrick P. A1 - Schaffernicht, E. A1 - Lilienthal, A. J. T1 - Heterogeneous Sensor Networks: Challenges and Insights from an Industrial Scenario N2 - Monitoring airborne pollutants is critical for occupational health, particularly in industrial environments where workers are exposed to hazardous emissions. Traditional measurements are typically limited to single-day campaigns, resulting in extremely sparse temporal data. Low-cost sensor networks offer a way to increase spatial and temporal resolution but are limited by issues of accuracy and reliability. To address this, we present a wireless heterogeneous sensor network that integrates low-cost stationary nodes with high-quality sensors on mobile platforms, including ground and aerial robots. We deploy this system in a hot rolling mill facility and evaluate its performance under real-world conditions. Field experiments reveal dynamic pollutant patterns, such as altitude-dependent PM2.5 gradients and temperature fluctuations. By introducing synchronized “rendezvous” events between mobile and stationary nodes, we demonstrate correlation capabilities of sensors. Our spatiotemporal analysis shows that, despite limitations of mobile sensing, strategically combining heterogeneous data sources enables capturing pollutant dynamics in complex industrial settings. T2 - IEEE SENSORS 2025 CY - Vancouver, BC, Kanada DA - 19.10.2025 KW - Environmental monitoring KW - Sensor data fusion KW - Sensor system networks KW - Mobile robotics PY - 2025 SN - 979-8-3315-4467-6 SP - 1 EP - 4 PB - IEEE CY - Piscataway, NJ, USA AN - OPUS4-64501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Bayat, Mehmet E. T1 - Measurement and Testing Methods for Sensors in Hydrogen Technologies N2 - To ensure accurate results, it is advisable to conduct sensor testing under controlled conditions, focusing on identifying specific properties and quantifying performance criteria. The necessity of these evaluations lies in determining if a potentially beneficial sensor is a good fit for a specific application. Devices are typically factory-calibrated in according to ISO/IEC 17025, followed by testing/validation prior to intended use. Subsequent inspections/validations performance tests and long-term stability should be repeated in appropriate intervals. We present the testing and calibration validation of a hydrogen sensor intended for safety applications, using dynamic dilution of hydrogen into clean, dry air. • Sensor testing for the determination of non-explosive gas mixture composition, response time and characteristic curves of gas sensors, gas measuring devices. • Hydrogen mole fraction: 100 μmol/mol to > 4.0 cmol/mol – (approximately equal to 0.1 Vol-% to > 4.0 Vol-%) • Humidity: frost-point temperatures in the range of -85 °C to 15 °C (equal to 0.2 μmol/mol to 17000 μmol/mol humidity mole fraction) at ambient pressure • Sensor output provided directly in hydrogen volume percent, as defined by the factory calibration. The results obtained from the device under test demonstrate the effectiveness of the evaluated gas sensor in detecting and quantifying hydrogen. Its responses to different amounts of hydrogen in air and reliably returns to zero. To quantify the generated hydrogen mole fractions in situ and in operando, a process-GC-TCD-TCD system calibrated against our primary gas standards was used, ensuring the highest accuracy as a designated institute for primary gas standards. This procedure provides a foundation for modern and efficient quality assurance of gas sensors. T2 - 2025 IARIA Annual Congress on Frontiers in Science, Technology, Services, and Applications CY - Venice, Italy DA - 06.07.2025 KW - Hydrogen KW - Sensor KW - Quality KW - Validation KW - Data analysis KW - Reference procedure PY - 2025 AN - OPUS4-64047 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Robotic Olfaction in Industry and Environment: Field Results and Perspectives N2 - Air pollution and hazardous gas leaks remain largely invisible threats with severe impacts on health, safety, and climate. Traditional fixed monitoring networks are sparse and often miss critical hotspots, especially in complex industrial environments. Mobile Robotic Olfaction (MRO) – integrating mobile ground robots, aerial drones, and stationary sensor networks – offers a powerful approach to close these monitoring gaps. This presentation highlights recent field applications, including robotic air quality monitoring in steel factories, multimodal sensor deployments at chemical sites, and gas tomography with laser-based systems. Results show that heterogeneous sensing systems improve spatial and temporal coverage, enable more accurate leak localization, and support AI-driven analysis for real-time decision-making. Lessons learned from these deployments illustrate how MRO can enhance environmental safety, compliance, and process efficiency in real-world scenarios. T2 - ISOCS Industrial Webinar CY - Online meeting DA - 01.12.2025 KW - Ground and Aerial robots KW - Gas distribution mapping KW - Gas source localization KW - Gas Tomography KW - Mobile Robotic Olfaction PY - 2025 AN - OPUS4-64945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Lapalus, Antoin A1 - Tiebe, Carlo A1 - Bartholmai, Matthias T1 - Design and Implementation of Smart Multisensor Monitoring System for Safe Workplaces with LoRaWAN N2 - This project addresses the application of safe workplaces in offices and chemical laboratories where indoor air quality plays an important role. The LoRaWAN (Long Range Wide Area Network) is used as a communication interface to make important sensor data globally accessible. The goal of the development is to create a sensor node and an online and offline solution that collects the data from the sensor nodes and stores it on a local server or in a cloud. In cooperation with the companies WISTA GmbH and IONOS, a test sensor network is going to be established in the Berlin-Adlershof area. T2 - SMSI 2020 CY - Meeting was canceled DA - 22.06.2020 KW - Smart sensors KW - Air quality monitoring KW - LoRaWAN KW - VOC KW - Multisensor system PY - 2020 DO - https://doi.org/10.5162/SMSI2020/E5.4 SP - 388 EP - 389 AN - OPUS4-50878 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible AMR sensors for novel non destructive testing capabilities N2 - Reshapeable magnetic field sensors fabricated on flexible substrates by thin-film deposition or printing have recently emerged with promising applications in different field. In this study, flexible anisotropic magneto-resistive (AMR) sensors were used for the scanning of a curved and flat sample with reference defects, to prove the capability of this method for curved surface scanning, and to benchmark the performance when compared to a more stand-ard method using rigid giant magneto-resistive (GMR) sensors. Defects with depths ranging from 110 μm up to 2240 μm were detected with a signal-to-noise ratio (SNR) of 2.7 up to 27.9 employing flexible AMR sensors. T2 - XMR-Symposium CY - Wetzlar, Germany DA - 12.03.2025 KW - Non-destructive testing KW - Flexible sensor KW - Magnetoresistance PY - 2025 AN - OPUS4-65033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto T1 - Flexible magnetoresistive sensors for novel applications N2 - Flexible electronics is an emerging field that has been gaining a lot of attention in recent years, with the appearance of flexible solar panels, screens and other such novel devices. Recent developments in this area have lead to the appearance of flexible magnetic field sensors which are produced by thin-film deposition on flexible substrates. These devices show promising capabilities for several applications such spatial navigation, micro-fluidic particle detection, biomedical applications and intelligent textiles [1]. One possible field of interest is the application of these devices for electromagnetic (EM) non-destructive testing (NDT), since it would enable in-contact scanning of surfaces with arbitrary shapes. Flexible anisotropic magnetoresistive (AMR) sensors mounted on a rotative mechanical holder were used to scan a semi-circular ferromagnetic sample with 3 reference defects via magnetic ux leakage (MFL) testing, thus demonstrating the applicability of this method for the scanning of curved surfaces. T2 - SMSI 2025 CY - Nuremberg, Germany DA - 06.05.2025 KW - Non-destructive testing KW - Flexible sensor KW - Magnetoresistance PY - 2025 AN - OPUS4-65032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana T1 - Digital approach of certification in Quality Infrastructure N2 - QI-Digital is a joined project aiming at digitalising Quality Infrastructure (QI) processes involving standardization, conformity assessment, accreditation, metrology, and market surveillance [1]. Federal institute of material research and testing (BAM) is working on the creation of a digital calibration certifi-cate (DCC) to achieve digital metrological traceability and conformity assessment. The utilisation of machine readable and executable DCCs in the XML format is demonstrated on an example of a tem-perature measurement at a hydrogen refueling station. The certificates will be retrieved and analysed automatically at a Process Control System or at a Digital Twin. T2 - SMSI 2023 Conference CY - Nuremberg, Germany DA - 08.05.2023 KW - Quality Infrastructure KW - Digital Certificates KW - Temperature calibration KW - Digitalisation KW - Hydrogen technology PY - 2023 AN - OPUS4-57528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaad, C. T1 - A Framework for Transforming Process Control System Data from a Hydrogen Fueling Station into HyCReD Data N2 - Reliability data for hydrogen infrastructure components is essential for developing Quantitative Risk Assessment (QRA) for these technologies, which in turn is necessary for a safer deployment and expansion of the hydrogen market. However, there is currently a lack of hydrogen component reliability data available for these systems, thus limiting the usefulness of insights obtained from these QRA. The Hydrogen Component Reliability Database (HyCReD) has been proposed as a tool for reliability data collection and as a source for future QRAs. In this paper, we develop a digital tool that automatically processes data coming from Process Control System (PCS) in a hydrogen fueling station, detects the relevant failure events for hydrogen systems during its operation, and then logs the event information into HyCReD. To build this tool, we first categorized the station components in hydrogen service, their specific failure modes, and the specific failure mechanisms that are relevant to a QRA. Then, we identified the data available in the station PCS and the methods available for diagnosing the relevant failure events. The resulting tool is divided into three steps: (1) PCS data collection through an API, (2) data analysis for the detection and diagnosis of new failure events, and (3) logging that event into HyCReD. Finally, we discuss the potential for expanding the detection and diagnosis to more complex failure modes present in a hydrogen fueling station. This digital tool is set for implementation and validation on an experimental hydrogen fueling site. The goal for this digital tool is to be applicable to every kind of hydrogen fueling station and to be extendable to similar hydrogen technologies. T2 - 35th European Safety and Reliability Conference (ESREL2025) and the 33rd Society for Risk Analysis Europe Conference (SRA-E 2025) CY - Stavanger, Norway DA - 15.06.2025 KW - Reliability data KW - Hydrogen safety KW - HyCReD KW - Hydrogen Component Reliability Database KW - Hydrogen fueling station KW - Hydrogen refuelling station KW - HRS PY - 2025 AN - OPUS4-63533 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nicolicea, Alberto A1 - Pelkner, Matthias A1 - Melzer, Michael A1 - Oliveros-Mata, E. S. A1 - Zabila, Y. A1 - Makarov, D. T1 - Flexible AMR sensors for novel non-destructive testing capabilities N2 - Reshapeable magnetic field sensors fabricated on flexible substrates by thin-film deposi-tion or printing have recently emerged with promising applications in different field. In this study, flexible anisotropic magneto-resistive (AMR) sensors were used for the scanning of a curved and flat sample with reference defects, to prove the capability of this method for curved surface scanning, and to benchmark the performance when compared to a more standard method using rigid giant magneto-resistive (GMR) sensors. Defects with depths ranging from 110 μm up to 2240 μm were detected with a signal-to-noise ratio (SNR) of 2.7 up to 27.9 employing flexible AMR sensors. T2 - XMR-Symposium CY - Wetzlar, Germany DA - 12.03.2025 KW - non-destructive testing KW - Flexible sensor KW - Magnetoresistance PY - 2025 SP - 1 EP - 6 AN - OPUS4-65045 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Melzer, Michael A1 - Thomas, Marcus A1 - Tiebe, Carlo T1 - Digitaler Kalibrierschein 8.1I1451B mit digitaler Signatur und digitalem Akkreditierungssymbol (eAttestation) N2 - Es handelt sich hierbei um die erste Veröffentlichung einer verifizierbaren eAttestation (DCC mit DAkkS-Siegel). Sie wurde vom akkreditierten Kalibrierlabor D-K-11075-08, im Rahmen des QI-Digital Vorhabens, für den Fachbereich 8.1 erstellt und dient im Zusammenhang mit dem Vortrag "Digitale Kalibrierzertifikate – die Umsetzung in akkreditierten Laboratorien" auf dem 324. PTB-Seminar "Berechnung der Messunsicherheit – Empfehlungen für die Praxis" als Anschauungsmaterial für die Digitalisierung in der Metrologie. T2 - 324. PTB-Seminar: Berechnung der Messunsicherheit – Empfehlungen für die Praxis CY - Berlin, Germany DA - 22.05.2023 KW - Akkreditierung KW - DCC KW - Digitalisierung KW - QI-Digital KW - eAttestation PY - 2023 UR - https://www.ptb.de/cms/fileadmin/internet/fachabteilungen/abteilung_8/8.4_mathematische_modellierung/324_PTB_Seminar/Vortraege/8.1I1451B_DAkkS_TEMP_Fluke2638A_SignDFN_eAttest.pdf SP - 1 EP - 3 CY - Berlin, Deutschland AN - OPUS4-58010 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gawlitza, Kornelia T1 - Long-Term Monitoring of Gaseous Ammonia with a Semi-automated Measuring Device N2 - In the present paper the development of a semi-automated device for long-term monitoring of gaseous ammonia is described. A sensor material was produced that changes its optical properties in the pres-ence of low concentrations of ammonia in air. The implementation into an electronic device enables precise, simple, economic and fast monitoring of low concentrations of harmful gases, like ammonia, and hence can help to improve the climate monitoring in livestock housing, barns or stables. T2 - SMSI 2021 CY - Online meeting DA - 03.05.2021 KW - Spectroscopy KW - Embedded sensor KW - Environment KW - Air quality PY - 2021 AN - OPUS4-52575 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana A1 - Brunner, Nanine A1 - Tiebe, Carlo A1 - Melzer, Michael A1 - Johann, Sergej A1 - Neumann, Patrick P. A1 - Bartholmai, Matthias T1 - Einsatz von Sensortechnologien an einer Wasserstofftankstelle als Beitrag zur digitalen Qualitätsinfrastruktur T1 - Use of sensor technologies at hydrogen test platform as a part of QI Digital N2 - Die Optimierung und Validierung des digitalen Wasserstofftankstellenmanagements mit Sensortechnologien ist das übergeordnete Ziel des Teilprojekts Digitale Qualitätsinfrastruktur mit Sensortechnologien (QIST) am Use Case H2, im Rahmen der digitalen Qualitätsinfrastruktur (QI digital[1]). Hierfür sollen u.a. Sensornetzwerke mit digital-gestützten Auswertungsstrategien intelligent gestaltet werden (Stichwort KI bzw. digitaler Zwilling). Verschiedene, sich ergänzende Sensoren, Systemkomponenten und KI-Methoden stehen als Bausteine intelligenter Sensorsysteme zur Verfügung, mit dem Zweck, die physikalischen und chemischen Parameter an und in Anlagen umfassend und effizient zu überwachen sowie Fehlfunktionen zuverlässig zu detektieren und zu interpretieren, Abbildung 1. Konkrete Arbeitsschritte sind, nach dem Aufbau der Versuchsplattform „Wasserstofftankstelle“, die Instrumentierung von Sensorik und deren digitale Integration in das Tankstellenmanagementsystem sowie die Validierung im Realbetrieb. Die somit erzielten Messergebisse sowie die Messunsicherheiten, Historien und Verfahren werden in digitaler Form aufbereitet, gespeichert und fortlaufend in die KI-basierte Datenauswertung einbezogen, inkl. der Anbindung an die metrologische Rückführungskette. Ziele sind: • Einführung eines neuen messtechnischen Ansatzes und eines digitalen Zwillings für den Anwendungsfall "Wasserstofftankstelle" auf Basis der H2-Sensorik sowie der Zustandsgrößen Druck und Temperatur • Qualitätssicherung durch Applikationen zuverlässiger Gassensorik, Manometer und Thermometer sowie KI-Methoden zur Prozesskontrolle und Detektion von Fehlfunktionen • Nutzung von digitalen Kalibrierscheinen (DCCs) insbesondere für die Messgröße Temperatur zur Realisierung der metrologischen Rückführung in einer digitalen Qualitätsinfrastruktur T2 - Sensorik für die Digitalisierung chemischer Produktionsanlagen CY - Frankfurt a. M., Germany DA - 13.06.2022 KW - QI Digital KW - H2Safety@BAM KW - Wasserstoff KW - Hydrogen KW - Sensorik KW - Digitalisierung KW - Digitalisation PY - 2022 AN - OPUS4-55399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael T1 - Die Etablierung des DCC im akkreditierten Kalibrierlabor im Rahmen von QI-Digital N2 - In diesem Beitrag soll die Etablierung von digitalen Kalibrierscheinen als maschineninterpretierbare Ergebnisberichte in akkreditierten Kalibrierlaboren, am Beispiel der Kalibrierung von Widerstandsthermometern nach DKD-R 5-1 aufgezeigt werden. Der DCC-Entwurf basiert auf dem von der PTB entwickelten DCC-Schema für XML-Formate. Vorrangig sollen folgende Aspekte bei der Umsetzung in akkreditierten Kalibrierlaboren beleuchtet werden: Angepasste digitale Workflows und Prozessdarstellungen; Harmonisierung von DCCs nach DKD-R 5-1; Entwicklung der IT-Infrastruktur (Middleware) zur automatisierten Generierung von DCCs; Erfahrungen aus der Pilotierung der DAkkS-eAttestation zum digitalen Nachweis der Akkreditierung; Praktische Umsetzung im Rahmen von QI-Digital. Dieses Qualitätswerkzeug soll im Gesamtkonzept von QI-Digital zum UseCase Wasserstofftankstelle kurz vorgestellt werden. T2 - 11. VDI-Fachtagung Messunsicherheit und Prüfprozesse 2023 CY - Erfurt, Germany DA - 14.11.2023 KW - Digitaler Kalibrierschein KW - Digitalisierung KW - QI-Digital PY - 2023 UR - www.vdi-wissensforum.de/02TA152023 AN - OPUS4-59042 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Testing of Gas and Humidity Sensors N2 - The testing of gas and humidity sensors is essential for the application of sensing devices. The testing determines properties of an investigated humidity sensor or gas sensor. In testing, the sensor property is the observed response of a sensing system to an input stimulus in comparison to a reference within a test procedure. This tutorial is structured into six chapters. The first chapter is about basics of hygrometry and gas sensing. It includes definitions, sensor classification, overview of application categories, as well as construction and functional principles. The chapter on requirements of deployed sensors focus on stability, response time, cross-sensitivity, electrical and mechanical requirements, and other. The sensing performance is characterised by determinations of parameters like accuracy, repeatability, detection limits (low and high), and response/recovery time. The description of testing signals on specified qualitative and quantitative characteristics, and the adequately estimated measurement uncertainty is the content of the analysis chapter. All chapters contain examples of testing procedures from testing/calibration labs for hygrometers and gas sensors which are essential for implementation into quality management systems. T2 - SMSI 2021 - Sensor and Measurement Science International CY - Online m DA - 03.05.2021 KW - Testing KW - Gas sensor KW - Humidity sensor KW - Tutorial KW - Multi-gas sensor PY - 2021 UR - https://www.smsi-conference.com/tutorials-2/ AN - OPUS4-52645 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Sensors for safety and process control in hydrogen technologies N2 - This tutorial provides an overview of the utilization of sensor systems in hydrogen technologies. It discusses the necessary criteria and characteristics of sensor systems, and also demonstrates practical applications of these technologies in terms of safety and process control. Emphasis is placed on various types of sensors such as gas sensors, pressure sensors, temperature sensors, and gas flow sensors. These systems find application in monitoring and regulating operational parameters, detecting potentially dangerous situations, and activating alarm systems. T2 - Sensor and Measurement Science International - SMSI 2023 CY - Nuremberg, Germany DA - 08.05.2023 KW - H2Safety@BAM KW - SensRef KW - Hydrogen KW - Gas sensor KW - Functional safety KW - Uncertainty KW - QI-Digital PY - 2023 AN - OPUS4-57532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schaad, C. A1 - Tiebe, Carlo A1 - Groth, Katrina M. T1 - A Framework for Transforming Process Control System Data from a Hydrogen Fueling Station into HyCReD Data N2 - Reliability data for hydrogen infrastructure components is essential for developing Quantitative Risk Assessment (QRA) for these technologies, which in turn is necessary for a safer deployment and expansion of the hydrogen market. However, there is currently a lack of hydrogen component reliability data available for these systems, thus limiting the usefulness of insights obtained from these QRA. The Hydrogen Component Reliability Database (HyCReD) has been proposed as a tool for reliability data collection and as a source for future QRAs. In this paper, we develop a digital tool that automatically processes data coming from Process Control System (PCS) in a hydrogen fueling station, detects the relevant failure events for hydrogen systems during its operation, and then logs the event information into HyCReD. To build this tool, we first categorized the station components in hydrogen service, their specific failure modes, and the specific failure mechanisms that are relevant to a QRA. Then, we identified the data available in the station PCS and the methods available for diagnosing the relevant failure events. The resulting tool is divided into three steps: (1) PCS data collection through an API, (2) data analysis for the detection and diagnosis of new failure events, and (3) logging that event into HyCReD. Finally, we discuss the potential for expanding the detection and diagnosis to more complex failure modes present in a hydrogen fueling station. This digital tool is set for implementation and validation on an experimental hydrogen fueling site. The goal for this digital tool is to be applicable to every kind of hydrogen fueling station and to be extendable to similar hydrogen technologies. T2 - 35th European Safety and Reliability Conference (ESREL2025) and the 33rd Society for Risk Analysis Europe Conference (SRA-E 2025) CY - Stavanger, Norway DA - 15.06.2025 KW - Reliability data KW - Hydrogen safety KW - HyCReD KW - Hydrogen Component Reliability Database KW - Hydrogen fueling station KW - Hydrogen refuelling station KW - HRS PY - 2025 UR - https://rpsonline.com.sg/proceedings/esrel-sra-e2025/html/ESREL-SRA-E2025-P6264.html SN - 978-981-94-3281-3 DO - https://doi.org/10.3850/978-981-94-3281-3-procd SP - 2663 EP - 2670 PB - Research Publishing CY - Singapore AN - OPUS4-63532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. T1 - Seminar on Smelling Drones – Part 2: Design and Experimental Study of an Nano Aerial Robot for ARO Applications N2 - This seminar series comprises three lectures on drones and ground robots capable of sensing chemical substances and two accompanying hands-on workshops on nano drones equipped with chemical sensors. In the first lecture, Dr. Neumann will talk on a summary of aerial robot olfaction and his research. In the second and third lectures, more details of the nano drones equipped with chemical sensors will be provided, and the participants can get hands on experience of the nano drones in the accompanying workshops. The lectures will be given in English. This seminar series is supported by FY2023 Researcher Exchanges Program in UEC. T2 - Seminar Series on Smelling Drones CY - Tokyo, Japan DA - 28.11.2023 KW - Mobile robotic olfaction KW - Nano aerial robot KW - Gas source localization KW - Setup and Validation KW - Gas distribution mapping PY - 2023 AN - OPUS4-59130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Error Prevention, Damage Prevention, and Safety Management in Hydrogen Technologies N2 - In order to integrate the error prevention and damage prevention strategy into hydrogen technologies, it is important to proactively look out for potential weaknesses in the systems and processes. This includes the implementation of preventive measures as elements of safety management in order to identify and eliminate potential sources of error. In addition, training should be specifically focussed on avoiding errors and the safe use of hydrogen technologies. The principial approach of a gas sensor testing laboratory shows how to ensure reliable results, it is advisable to conduct sensor testing under controlled conditions, focusing on identifying specific properties and quantifying performance criteria. A well thought-out strategy for error prevention makes a significant contribution to preventing accidents and increasing overall safety when using hydrogen. T2 - 5th Germany-Korea Hydrogen Conference CY - Halle (Saale), Germany DA - 22.10.2024 KW - Hydrogen KW - Safety KW - Safety Management KW - Error Prevention KW - Reference Procedure PY - 2024 AN - OPUS4-62563 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo A1 - Maiwald, Michael A1 - Schukar, Marcus T1 - Beiträge der Prozessanalytik und Sensorik zur Sicherheit in Wasserstofftechnologien N2 - Intelligent sensor systems, certified reference materials and instrumental analytical-chemical methods contribute to safety and functionality in hydrogen technologies. This article gives a brief overview of SensRef activities in the Competence Centre H2Safety@BAM on the issues: Analytical methods for the determination of hydrogen purity, certified reference materials as measurement standards with regard to gas quality (primary calibrators) of BAM, test methods for gas sensor systems to detect hydrogen in air as well as the application of fibre-optic sensor systems to monitor the expansion and ageing behaviour of composite containers in hydrogen technologies. T2 - Berlin Brandenburger Optik-Tag "Einsatz von Sensorik und Mikroelektronik in der Wasserstoffwirtschaft" CY - Online meeting DA - 29.11.2021 KW - H2Safety@BAM KW - SensRef KW - Gas analysis KW - Gas purity KW - Fibre-optic sensors KW - Sensor response KW - Certified reference materials PY - 2021 AN - OPUS4-54138 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Introduction of H2Safety@BAM N2 - This contribution for the Open Forum of the 8th HSN Symposium introduces the SensRef activities of the Competence Centre H2Safety@BAM. T2 - 8. HSN-Symposium - HybridSensorNet e. V. CY - Online meeting DA - 11.11.2021 KW - H2Safety@BAM KW - SensRef KW - Hydrogen PY - 2021 AN - OPUS4-54137 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Melzer, Michael A1 - Nattuveettil, Keerthana T1 - Automated generation and utilization of accredited temperature DCCs N2 - The accredited calibration laboratory of the German Federal Institute for Materials Research and Testing (BAM) has established verified XML digital calibration certificates for calibrations of resistance thermometers within the scope of its accreditation. Hence, all necessary information according to ISO/IEC 17025 and the DKD-R 5-1 calibration rule is provided in a machine-readable and machine-interpretable form. For the automated DCC generation, a self-implemented middleware is compiling the metadata (i.e. customer-, order-, item- and method data) and combines it with the measured calibration data and influence conditions into a process- and lab-specific DCC template. This DCC software is able to handle both, single probe calibrations (e.g. Pt 100) as well as measurement chains (e.g. thermometers and temperature loggers) and also supports multiple item calibrations with the automated creation of individual DCC files. All generated DCCs can be readily validated against the DCC scheme (v.3.2.1). The validated and authorized DCCs are equipped with the novel digital accreditation symbol, that was recently piloted with the German national accreditation body (DAkkS), to form `eAttestations´. This advanced electronic seal with a qualified certificate, after successful validation by the receiver, provides three basic functionalities in a DCC: 1. Authenticity: It confirms that the issued certificate actually originates from the BAM calibration laboratory (D-K-11075-08) 2. Integrity: It protects all the data and information in the DCC from change and manipulation 3. Accreditation: It verifies the active accreditation status of the issuing body at the time of sealing (authorization) Thus, this accreditation seal can fully replace an electronic signature on an accredited DCC. In order to demonstrate the added value of DCCs also on the receiver side, the BAM DCC-team started to develop a simple but capable DCC demonstrator. For the use case of thermal process monitoring, the software reads out the metrological data of an incoming DCC, performs a linear regression of the temperature calibration values, uses the obtained calibration function to correct the raw sensor readings, extends the DCC measurement uncertainty values with further contributions (e.g. from the correction and the hysteresis) and adjusts the process-defined acceptance limits to account for the measurement uncertainty, all in real-time. Hence, it automatically utilizes a DCC to obtain metrological traceability and a quality-assured process conformity assessment, practically at the push of a button. In the talk, the automated DCC generation in the scope of our accreditation, including the electronic sealing with the digital accreditation symbol, as well as the one-click DCC utilization with our demonstrator will be presented. The work was performed within the national QI-Digital initiative. T2 - 4th International DCC Conference CY - Online meeting DA - 27.02.2024 KW - Digital Calibration Certificate KW - DCC KW - E-Attestation KW - Calibration KW - Digital Metrology PY - 2024 UR - https://www.dcc-conference-2024.ptb.de/home N1 - Video file from minute 28 on AN - OPUS4-61867 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lohrke, Heiko T1 - Combined GNSS/Visual Inter-Robot Tracking Method for Open-Path Gas Tomography N2 - Methane emissions are a significant environmental and safety concern, yet many gas tomography systems intended to measure them require manual alignment, reliable high-bandwidth links, or fiducials. We present a lightweight, fully autonomous framework enabling line-of-sight inter-robot Tunable Diode Laser Absorption Spectroscopy (TDLAS) measurements without such constraints. A sensor robot equipped with a gimbal-mounted TDLAS unit tracks a reflector robot bearing an illuminated, color-controllable target. Coarse localization is achieved via RTK-GNSS, with vision-based fine tracking and passive time synchronization handled onboard. The system, based on off-the-shelf Pixhawk controllers and ArduPilot firmware, was validated in a 15m × 7m outdoor trial. Despite GNSS inaccuracies and deliberate occlusion by a methane-filled bag, the system retained lock, recovered from visual loss in under one second, and captured a 2800 ppm·m plume signature. These results demonstrate robust, scalable methane sensing for mobile gas tomography or standalone leak detection. Core components are released open-source to support future deployment. T2 - IEEE SENSORS 2025 CY - Vancouver, BC, Canada DA - 19.10.2025 KW - Gas tomography KW - Tracking KW - Robot KW - Methane KW - TDLAS PY - 2025 AN - OPUS4-65617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Sensors for safety and process control in hydrogen technologies N2 - Sensor systems are widely used in hydrogen technologies. The lecture presents requirements and properties of sensor systems and shows application examples of these technologies for safety and process control for hydrogen technologies. The focus is on gas sensors as well as sensors for pressure, temperature and gas flow. These systems are applied, among other things, for monitoring and control of operating conditions, indication of hazardous conditions and triggering of alarms. T2 - Joint European Summer School 2021 on Fuel Cell, Electrolyser, and Battery Technologies CY - Online meeting DA - 12.09.2021 KW - Sensor KW - Safety KW - Process control KW - Hydrogen technologies PY - 2021 AN - OPUS4-54131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nerger, Tino T1 - Passive Smart Dust zur Lokalisierung von Gefahrstoffen N2 - Durch einen bestehenden hohen Bedarf an der Fernerkundung gefährlicher Substanzen bieten kostengünstige, biokompatible Cellulose-Papierstücke eine effektive Lösung. Sie dienen als passive optische Chemosensoren und können per Kamerasystem ausgelesen werden. Die Modifikation mit chemisch sensiblen Farbstoffen ermöglicht optisch detektierbare Reaktionen auf Zielsubstanzen. Autonomes Abfliegen großer Gebiete und KI-gestützte Auswertungen mit anpassbaren Gefahrenklassen eröffnen ein breites Einsatzspektrum. Bei Unfällen mit gefährlichen Stoffen kann so eine automatisierte Gefahrenerkennung inklusive Kartierung und exakter Positionsanzeige des kontaminierten Bereichs erfolgen, ohne dass sich Einsatzkräfte riskant nähern müssen. T2 - BMBF-Innovationsforum „Zivile Sicherheit“ CY - Berlin, Germany DA - 07.05.2024 KW - Kolorimetrische Sensoren KW - Passive Smart Dust KW - Drohne KW - Cellulose PY - 2024 AN - OPUS4-61415 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nattuveettil, Keerthana A1 - Liebner, Christian A1 - Tiebe, Carlo T1 - Federal Institute for Material Research and Testing: Role in Hydrogen Safety N2 - An introduction to the Federal Institute for Materials Research and Testing (BAM) and its role in hydrogen safety is provided. The study further describes a hydrogen safety experiment in which the detection and monitoring of hydrogen in confined environments were investigated. A sensor network–based approach was implemented to reduce the risk of hazardous mixture formation, with focus placed on sensor placement, data collection, and the resulting safety improvements. T2 - Hybrid Sensor Network Open Forum 2025 CY - Karlsruhe, Germany DA - 26.06.2025 KW - Sensor Network KW - Hydrogen safety KW - QI-Digital PY - 2025 AN - OPUS4-64042 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tiebe, Carlo T1 - Multigassensoren - Standardisierte Prüfanweisung und Prüfgase für VOC-Detektoren zur Innenraumluftgütemessung N2 - Flüchtige organische Verbindungen (VOC, "Volatile Organic Compounds") sind ein wichtiger Parameter zur Bewertung der Luftqualität speziell in Innenräumen. Deren Bestimmung ist vergleichsweise komplex, da VOC ein Oberbegriff für viele verschiedene Verbindungen ist. Die Richtlinie VDI/VDE 3518 Blatt 4[1] (Entwurf) beschreibt eine vom Messprinzip unabhängige Prüfung sowie sinnvolle Prüfgasmischungen für VOC-Detektoren. Die Richtlinie schafft die Basis für vergleichbare Messungen mit Sensoren und Messsystemen für die Bestimmung von VOC Konzentrationen in Innenräumen. T2 - 22. GMA/ITG- Fachtagung Sensoren und Messsysteme 2024 CY - Nuremberg, Germany DA - 11.06.2024 KW - Richtlinie KW - VOC KW - VOC-Detektion KW - Innenraumluftgüte PY - 2024 AN - OPUS4-61675 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beck, Uwe T1 - From on line sensor validation to in-situ monitoring of layer growth: coatings around fibre bragg gratings N2 - The lack of on-line validation procedures for structure-embedded fiber-optical strain sensors, in particular fiber-Bragg-gratings (FBG), resulted in limited applications in structural health monitoring (SHM). Degradation under service conditions and ageing as a result of climatic influences or delamination under load were unsolved Validation issues. This could be overcome by means of an auto-diagnosis procedure based on FBG-sensors coated by electrochemical deposition (ECD) with a magnetostrictive NiFe-coating on top of an adhesive Cu/Cr adhesive layer deposited by physical vapour deposition (PVD) around the FBG strain sensor. This allows at any time under Service a validation of sensor functionality, stability, and reliability. For this purpose, a magnetic strain-proportional reference field is introduced. The optical read-out is realized by the measurement of the Bragg-wavelength shift. The ratio of resulting strain and exciting magnetic reference field should be constant given that the sensor is in proper function. In principle, the magnetostrictive coating around the FBG should also work as on-line magnetic field sensor and other applications in material science. One of these applications is the in-situ monitoring of ECD processes as the deposition of the ECD NiFe-layer on the FBG revealed. Challenges are the monitoring of temperature, deposition stages/thickness, and resulting mechanical stress under given plating conditions. Monitoring problems can be solved by applying a pre-coated FBG to the electrolytic process as the shift of the Bragg wavelength is affected by both the temperature of the electrolyte near the substrate and the stress formation in the growing layer. The experimental FBG set-up and the quantitative determination of temperature- and stress-related strain are described for a nickeliron electrolyte. The in-situ measurement of Bragg wavelength shifts of a pre-coated FBG during electrochemical deposition allows a detailed analysis of stress states due to changes in the growth morphology of the layer. The separation of mechanical and thermal contributions to this shift provides information on the individual Deposition processes in terms of a process fingerprint. T2 - ICMCTF 2021 San Diego/on-line CY - Online meeting DA - 28.04.2021 KW - Fiber- Bragg-gratings (FBG) KW - Physical vapour deposition (PVD) KW - Electrochemical deposition (ECD) KW - Magnetostrictive coating KW - ECD NiFe-layer PY - 2021 AN - OPUS4-52898 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Schütze, A. T1 - Mimose-A - Multimodale IoT-Devices zur umfassenden und selbstlernenden Anlagenüberwachung N2 - Der Mensch ist in der Lage, sehr schnell den Zustand seiner Umgebung zu erfassen, indem er Informationen über verschiedene Sinneskanäle aufnimmt und miteinander verarbeitet. Für technische Systeme steht heute eine Vielzahl preiswerter Sensoren zur Verfügung, die in ihrer Leistungsfähigkeit teils deutlich über die menschlichen Sinnesorgane hinausgehen. Dennoch ist eine ähnlich umfassende Bewertung der Umgebung noch nicht möglich, weil die einzelnen Sensordaten nicht ausreichend fusioniert und interpretiert werden. In der Anlagenüberwachung nicht nur in der chemischen Industrie sind heute dedizierte, d. h. für genau eine spezifische Applikation ausgelegte Sensorsysteme üblich, meist verbunden mit hohen Kosten, u. a. wegen der geringen Stückzahlen, die keine Economy of Scale erlauben. Ergänzt werden diese begrenzten technischen Systeme durch den Menschen, der mit seiner 'Sensorik' ungewöhnliche Zustände und mögliche Gefahrensituationen allerdings nur punktuell erfassen kann. Durch die Verfügbarkeit ausreichender Rechenleistung zur Interpretation der entstehenden Datenflut ist ein Paradigmenwechsel in der sensorischen Überwachung von Anlagen möglich, der in diesem Projekt erstmalig adressiert werden soll. Erwünscht ist eine flächige Erfassung multimodaler Anlagendaten und damit eine deutliche Verbesserung der Bewertungsmöglichkeiten, z.B. zur frühzeitigen Erkennung von Leckagen bei Energie-trägern (Druckluft, Wasserdampf, Gas und zukünftig zunehmend Wasserstoff). T2 - Kongress zur Energieforschung für Industrie und Gewerbe CY - Berlin, Germany DA - 17.03.2026 KW - Environmental monitoring KW - Mobile robotics KW - Sensor data fusion KW - Sensor system networks PY - 2026 AN - OPUS4-65894 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chaudhuri, Somsubhro T1 - Thermography-Assisted Mechanical Testing of Cold-Spray (AM) Repair N2 - Cold Spray Additive Manufacturing (CSAM) is a solid-state process that is being increasingly used for structural repairs in aerospace and energy sectors. It enables the deposition of dense material at low temperatures by accelerating metal particles to supersonic velocities, thereby reducing thermal distortion. However, the structural integrity of CSAM repairs—particularly at the interface between the deposited layer and the substrate—remains a critical concern. Various post-treatments and characterization methods have been explored to optimize performance. While X-ray Computed Tomography (XCT) is effective for sub-surface inspection, it cannot be applied in situ during mechanical testing. Digital Image Correlation (DIC), a surface-based method, also lacks sub-surface sensitivity. To address this, Infrared Thermography (IRT) was employed alongside DIC during the tensile and fatigue testing of aluminum CSAM-repaired specimens. A cooled IRT camera operating at 200 FPS captured thermal data, with lock-in processing subsequently applied in post-processing. IRT successfully detected early interfacial damage and enabled the tracking of crack propagation, which was later confirmed through fracture surface analysis. T2 - Advanced Infrared Technology and Applications (AITA) 2025 CY - Kobe, Japan DA - 15.09.2025 KW - Thermography KW - Thermografie KW - Thermal stress analysis KW - Cold spray KW - Damage detection PY - 2025 AN - OPUS4-64227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Influence of defects on the fatigue strength of parts repaired by cold spray N2 - Cold spray repair is a promising and cost-saving alternative to replacing worn parts. Depositing of materials into machined damage volumes in decent quality can restore the performance of refurbished parts and extend their working life. Furthermore, repair counts as resource-efficient and green process in a world targeting at decarbonization of many industrial sectors. Despite the advantages, cold spray repair still suffers from major limitations which prevent its application in safety relevant parts. The main factors influencing the structural integrity concern the adhesion strength, inherent non-bonded internal interfaces, the reduced ductility by work hardening during the manufacturing process, and the presence of residual stresses. This work presents the results of the collaborative project CORE devoted to the development of automatized repair of aerospace parts by cold spray. The investigations considered the aluminum alloy Al6061-T6 which combines medium-high strength, good workability, and high corrosion resistance. Quasi-static tensile tests, high cycle fatigue and fatigue crack propagation tests were performed to compare the performance of base and repaired materials. These were complemented by fractographic and microstructural investigations. T2 - 5th International Symposium on Fatigue Design and Material Defects CY - Trento, Italy DA - 14.05.2025 KW - Cold Spray KW - Component Repair KW - Fatigue Strength KW - Defects KW - Surface Treatment PY - 2025 AN - OPUS4-63146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ringeloth, David T1 - NDT-Assessment of the concrete performance and reinforcement detailing N2 - This presentation provides an overview of non-destructive testing (NDT) approaches for assessing concrete performance and reinforcement detailing within the framework of the SFB 1683 project on the modular reuse of existing structures. Fundamental principles of NDT and key aspects relevant to method selection and application are introduced. Six selected methods: Rebound Hammer, Ground Penetrating Radar, Ultrasound Pulse Echo, Ultrasound Pulse Velocity, Covermeter testing, and Air-Permeability (Torrent Tester) are presented. For each method, the principle, achievable tasks, required knowledge for application, key advantages, and methodological limitations are discussed. The presentation highlights the potential and constraints of NDT methods for reliable condition assessment in support of sustainable reuse strategies. T2 - Methodological Workshop CY - Bochum, Germany DA - 30.03.2026 KW - SFB 1683 KW - Method KW - Non destruktiv testing KW - Concrete KW - Reinforcement PY - 2026 AN - OPUS4-65961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - VIDEO A1 - Melzer, Michael T1 - Der DCC-Demonstrator erklärt N2 - In diesem Video erklärt Dr. Michael Melzer (Leiter des BAM-Kalibrierlabors) die notwendigen Entwicklungsschritte hin zu einer Praxistauglichkeit des DCCs und wie die „Metrologische Rückführung auf Knopfdruck“ funktioniert. Der digitale Kalibrierschein macht den Kalibrierprozess effizienter, sicherer und digital nachverfolgbar. Anhand eines Demonstrators zeigt er die Vorteile der metrologischen Digitalisierung und Automatisierung in der Anwendung – von der Reduzierung von Fehlerquellen bis hin zum wirtschaftlichen Nutzen im industriellen Messwesen. KW - Digital calibration certificate KW - QI-digital KW - Digital metrology KW - Calibration KW - Automation PY - 2024 UR - https://www.youtube.com/watch?v=0lfYypvTl9E&t=8s PB - YouTube, LLC CY - San Bruno, CA, USA AN - OPUS4-62076 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Solodov, Dmitry A1 - Nazari, Narges T1 - Anwendungen von Mikrohohlkathoden als plasmabasierte Schallquellen für die luftgekoppelte Ultraschallprüfung N2 - Die akustische Emission von Plasma mithilfe von Mikrohohlkathoden (MHC) stellt einen neuen Ansatz für die luftgekoppelte zerstörungsfreie Prüfung (ZfP) dar. Die entstehende Coronaentladung erzeugt breitbandige Ultraschallwellen in der Luft, die ohne flüssiges Koppelmedium auf das Prüfkörpermaterial übertragen werden können. Dadurch wird der Einsatz von Ultraschall auch bei empfindlichen oder komplex geformten Bauteilen ermöglicht. Ein wesentlicher Vorteil plasmainduzierter Luftultraschallwellen gegenüber konventionellen Luftwandlern liegt in ihrer außergewöhnlich hohen Bandbreite, die eine flexible Anpassung an verschiedene Prüfaufgaben erlaubt. In dieser Arbeit werden erste experimentelle Untersuchungen zum Einsatz von MHC-Wandlern in der luftgekoppelten Ultraschallprüfung vorgestellt. Mithilfe von Laser-Doppler-Vibrometrie wurde die Schallerzeugung und -ausbreitung in Luft sowie in Prüfkörpern aus Polymethylmethacrylat (PMMA) und 3D-gedrucktem Polylactid (PLA) untersucht. In die Probekörper wurden gezielt künstliche Fehlstellen in Form von Flachbodenbohrungen integriert, um das Detektionspotenzial der Wandler zu evaluieren. Mit MHC-Wandlern im Frequenzbereich überwiegend zwischen 10 und 150 kHz konnten Resonanzschwingungen der Flachbodenbohrungen bei Frequenzen von 6 bis 23 kHz angeregt und detektiert werden. Die Ergebnisse bestätigen das Potenzial von MHC-Wandlern als breitbandige Quellen für die luftgekoppelte Ultraschallprüfung. T2 - 52. Jahrestagung für Akustik DEGA CY - Dresden DA - 23.3.2026 KW - Mikrohohlkathoden KW - Ultraschallwandler KW - Luftankopplung PY - 2026 SP - 1 EP - 4 AN - OPUS4-65980 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Luftgekoppelte Ultraschallprüfung –Schritte zur Normung und Standardisierung N2 - Luftgekoppelte Ultraschallprüfung ist ein etabliertes Prüfverfahren, jedoch noch nicht in Normen erfasst. In diesem Vortrag werden die Bemühungen und die Standardisierung der luftgekoppelten Ultraschallprüfung vorgestellt. Aktuell ist eine ISO-Norm zur Charakterisierung von luftgekoppelten Prüfköpfen in Entwurfsstadium und weitere Normen in Vorbereitung. T2 - Sitzung DGZfP Fachausschuss Luftfahrt CY - Ismaning, Germany DA - 12.03.2026 KW - Luftgekoppelter Ultraschall KW - Normung KW - Ultraschallprüfung PY - 2026 AN - OPUS4-65983 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate T1 - Anwendungen von Mikrohohlkathoden als plasmabasierte Schallquellen für die luftgekoppelte Ultraschallprüfung N2 - Die akustische Emission von Plasma mithilfe von Mikrohohlkathoden (MHC) stellt einen neuen Ansatz für die luftgekoppelte zerstörungsfreie Prüfung (ZfP) dar. Die entstehende Coronaentladung erzeugt breitbandige Ultraschallwellen in der Luft, die ohne flüssiges Koppelmedium auf das Prüfkörpermaterial übertragen werden können. Dadurch wird der Einsatz von Ultraschall auch bei empfindlichen oder komplex geformten Bauteilen ermöglicht. Ein wesentlicher Vorteil plasmainduzierter Luftultraschallwellen gegenüber konventionellen Luftwandlern liegt in ihrer außergewöhnlich hohen Bandbreite, die eine flexible Anpassung an verschiedene Prüfaufgaben erlaubt. In dieser Arbeit werden erste experimentelle Untersuchungen zum Einsatz von MHC-Wandlern in der luftgekoppelten Ultraschallprüfung vorgestellt. Mithilfe von Laser-Doppler-Vibrometrie wurde die Schallerzeugung und -ausbreitung in Luft sowie in Prüfkörpern aus Polymethylmethacrylat (PMMA) und 3D-gedrucktem Polylactid (PLA) untersucht. In die Probekörper wurden gezielt künstliche Fehlstellen in Form von Flachbodenbohrungen integriert, um das Detektionspotenzial der Wandler zu evaluieren. Mit MHC-Wandlern im Frequenzbereich überwiegend zwischen 10 und 150 kHz konnten Resonanzschwingungen der Flachbodenbohrungen bei Frequenzen von 6 bis 23 kHz angeregt und detektiert werden. Die Ergebnisse bestätigen das Potenzial von MHC-Wandlern als breitbandige Quellen für die luftgekoppelte Ultraschallprüfung. T2 - 52. Jahrestagung für Akustik DAGA CY - Dresden, Germany DA - 23.03.2026 KW - Mikrohohlkathoden KW - Ultraschallwandler KW - Luftankopplung PY - 2026 AN - OPUS4-65982 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Meinel, Dietmar T1 - Von Papier bis Gold - 40 Jahre Computertomographie an Kulturgütern in der BAM N2 - Das für medizinische Anwendungen in den 70er Jahren entwickelte Verfahren der Röntgen-Computertomographie (CT) wurde bereits in den frühen 80er Jahren in der Bundesanstalt für Materialforschung und -prüfung (BAM) zur zerstörungsfreien Prüfung industrieller Bauteile genutzt. Der in der BAM im Eigenbau gefertigte und für Objekte bis einen Meter Durchmesser und 1000kg Gewicht ausgelegte Universal-Computertomograph diente auch schon frühzeitig für die Untersuchung historischer Objekte aus dem Kunst- und Kulturgutbereich. Die Untersuchung sehr großer oder dickwandiger Objekte aus Metall stellt eine besondere Herausforderung dar, deren man durch den Einsatz unterschiedlicher Röntgenenergien und Abtastverfahren begegnen kann. Mit der CT-Anlage der BAM konnten verborgende Details visualisiert werden, die Aufschluss geben über die Herstellungsverfahren antiker Großbronzen, wie die Montagetechniken oder die Reparatur von Gussfehlern. In einem Beispiel aus den Fundmaterialien einer antiken Gusswerkstatt von der Qubbet el-Hawa (Ägypten) wird gezeigt, wie sich der ursprünglich vom Wachsmodell eingenommene Hohlraum in einer Gussform aus Ton mit Hilfe der CT-Daten in ein 3D-druckfähiges Format verwandeln lässt und wie Bildartefakte, die durch gleichzeitige Durchstrahlung von Ton und Bronzeresten auftreten, reduziert werden. Bei der Untersuchung von Holz erlaubt die Dichteauflösung der CT die bildliche Darstellung der Jahresringe, wodurch es möglich ist, aus Holz gefertigte Gegenstände durch Dendrochronologie an den CT-Bilddaten zeitlich einzuordnen. T2 - DGZfP History-2026 - Material Truth: Zerstörungsfreie Prüfung historischer Objekte CY - Magdeburg, Germany DA - 04.03.2026 KW - CT KW - Einzeldetektoren KW - Flachdetektoren KW - Großbronze KW - Bildverarbeitung PY - 2026 AN - OPUS4-65986 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bruno, Giovanni A1 - Mishurova, Tatiana A1 - Serrano-Munoz, Itziar A1 - Ulbricht, Alexander A1 - Fritsch, Tobias A1 - Sprengel, Maximilian A1 - Evans, Alexander A1 - Kromm, Arne A1 - Madia, Mauro ED - Bruno, Giovanni T1 - A Critical Discussion on the Diffraction-Based Experimental Determination of Residual Stress in AM Parts N2 - As opposed to reviewing results on experimental determination of residual stress by diffraction, this paper discusses the open issues when dealing with residual stress determination in additive manufactured parts, in particular those manufactured with laser powder bed fusion techniques. Three points are addressed in detail: (a) the proper determination of the strain-free reference d0, (b) the problem of the determination of the principal axes, and (c) the use of the correct diffraction elastic constants. It is shown that all methods to determine the strain-free reference d0 suffer from caveats, and care must be taken in evaluating the most suitable for the problem being tackled. In addition, it is shown that, in some systems, the principal axes do correspond to the geometrical axes of the specimen, but this needs to be systematically checked, especially in the case of uni- or bidirectional hatching strategies. Finally, the need to experimentally determine the proper diffraction elastic constants is underlined, especially in the case of strongly textured specimens, which again depends on the deposition strategy. T2 - ASTM ICAM 2020 – ASTM International Conference on Additive Manufacturing CY - Online meeting DA - 16.11.2020 KW - Additive Manufacturing KW - Diffraction KW - Residual Stress PY - 2020 DO - https://doi.org/10.1520/STP163120190148 VL - STP1631 SP - 122 EP - 138 PB - ASTM International CY - USA AN - OPUS4-51347 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Straße, Anne T1 - In-situ Prozessüberwachung beim Laser-Pulver-Auftragschweißen (LPA) mittels Thermographie, optischer Emissionsspektroskopie (OES) und Schallemission (AE) N2 - In diesem Vortrag wird ein Überblick über die in-situ Messverfahren gegeben, die im Rahmen des Projektes ProMoAM an der LPA- Anlage eingesetzt wurden. Im Speziellen sind das die Thermographie, die optische Emissionsspektroskopie (OES) und die Akustische Emission (AE). T2 - 41. Assistentenseminar der WGF e.V. CY - Online meeting DA - 02.09.2020 KW - Schallemission KW - Laser-Pulver-Auftragschweißen KW - Thermographie KW - Optische Emissionsspektroskopie PY - 2020 AN - OPUS4-51273 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Madia, Mauro T1 - Prediction of the fatigue limit of additively manufactured metallic materials N2 - Structural alloys are largely employed in key industrial sectors and their demand is predicted to rise rapidly for the next decades. Most of these materials require a large amount of energy for extraction and manufacturing, which causes the emission of greenhouse gases and other pollutants. Therefore, strategies for improving the sustainability of structural metallic alloys are urgently needed. Additive Manufacturing (AM), in particular Laser Powder Bed Fusion (PBF-LB/M), aims to be a sustainable manufacturing process, as it allows the build-up of complex geometry in near net-shape from 3D models, while minimizing material waste and the energy required for the process and post-process treatments. Nevertheless, the application of additively manufactured parts in structural safety-relevant applications is still hindered by the poor fatigue performance. The cause of this has been mainly attributed to the presence of manufacturing defects and surface roughness. Therefore, a huge effort has been made to optimize the process parameters and to introduce post-process treatments to minimize the defect content. However, material flaws cannot be fully eliminated, but these can be considered in a damage tolerance framework for the prediction of the fatigue performance of additively manufactured metallic materials, which is essential for part design and qualification. This work aims at presenting different modelling strategies for the prediction of the fatigue limit of AM metals. Simple empirical models and more complex models based on fatigue short crack propagation are proposed. The investigated material is an AlSi10Mg alloy fabricated by PBF-LB/M and subjected to two different low-temperature heat-treatments (265°C for 1 h and 300°C for 2h). The results show that the models can provide good approximation of the fatigue limits and help in the interpretation of the scatter of fatigue data. T2 - ASTM International Conference on Advanced Manufacturing CY - Washington DC, USA DA - 30.10.2023 KW - Additive Manufacturing KW - AlSi10Mg KW - Fatigue KW - Residual stress KW - Microstructure PY - 2023 AN - OPUS4-58866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zerbst, Uwe A1 - Bruno, Giovanni A1 - Buffière, J.-Y. A1 - Wegener, T. A1 - Niendorf, T. A1 - Wu, T. A1 - Zhang, X. A1 - Kashaev, N. A1 - Meneghetti, G. A1 - Hrabe, Nik A1 - Madia, Mauro A1 - Werner, Tiago A1 - Hilgenberg, Kai A1 - Koukolikova, M. A1 - Prochazka, R. A1 - Dzugan, J. A1 - Möller, B. A1 - Beretta, S. A1 - Evans, Alexander A1 - Wagener, R. A1 - Schnabel, K. T1 - Damage tolerant design of additively manufactured metallic components subjected to cyclic loading: State of the art and challenges N2 - This article is an outcome of a workshop on Fatigue of Additive Manufactured Metallic Components jointly organized by the Federal Institute for Materials Research and Testing (BAM) Berlin, Germany and the National Institute of Standards and Technology (NIST) Boulder, CO, U.S.A. The aim of the workshop was a comprehensive discussion of the specific aspects of additively manufactured (AM) components in regard to failure under cyclic loading. Undoubtedly, a better understanding and the further development of approaches for damage tolerant component design of AM parts are among the most significant challenges currently facing the use of these new technologies. This article presents a thorough overview of the workshop discussions. It aims to provide a review of the parameters affecting the damage tolerance of AM parts with special emphasis on the process parameters intrinsic to the AM technologies, the resulting defects and residual stresses. Based on these aspects, concepts for damage tolerant component design for AM are reviewed and critically discussed. KW - Additive manufacturing KW - Fatigue loading KW - Component assessment KW - Damage tolerance KW - Defects KW - Residual stresses PY - 2021 DO - https://doi.org/10.1016/j.pmatsci.2021.100786 SN - 0079-6425 VL - 121 PB - Elsevier CY - Amsterdam AN - OPUS4-51937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Explore and Exploit - Strategische Erweiterung der fraktographischen Datenbank mit Machine Learning N2 - In diesem Vortrag stellen wir den aktuellen Stand zu einer Masterarbeit zusammen die sich mit dem Thema beschäftigt wie die Generalisierbarkeit von Datenmodellen auf Basis kleiner Datensätze erhöht werden kann. Wir stellen vor, wie die Datenbasis eines fraktogafischen Bildklassifizierers mit einem statistischen Model strategische erweitert, bzw. an eine Anwendung angepasst werden kann. T2 - AG Fraktographie im DVM/DGM Gemeinschaftsausschuss „Rasterelektronenmikroskopie in der Materialprüfung“ CY - Online meeting DA - 20.11.2020 KW - Bild Klassifizierung KW - Small Data KW - Unsicherheitsberechnung KW - Erklärbare KI PY - 2020 AN - OPUS4-51810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Suárez Ocano, Patricia T1 - Effect of heat treatment on the hierarchical microstructure and properties of 316L stainless steel produced by Laser Powder Bed Fusion (PBF-LB/M). N2 - Laser Powder Bed Fusion (PBF-LB/M) of AISI 316L stainless steel has gained popularity due to its exceptional capacity to produce complex geometries and hierarchical microstructures, which can increase the yield strength while maintaining good ductility. Nevertheless, owing to high thermal gradients encountered during the process, the as printed 316L stainless steel often exhibit microstructural heterogeneities and residual stresses, which can limit its performance in demanding environments. Hence, employing heat treatments which balance the reduction of residual stresses while retaining improved static strength may be beneficial in various scenarios and applications. This study investigates the impact of post-processing heat treatments on the microstructure of 316L stainless steel manufactured via PBF-LB/M, along with its correlation with micro-hardness properties. To this end, 6 different heat treatments, i.e., 450 °C for 4h, 700 °C for 1h, 700 °C for 3h, 800 °C for 1h, 800 °C for 3h, and 900 °C for 1h, were applied to different specimens and Vickers hardness measurements (HV1) were performed in all states. At 800 °C, although the cellular structure appears to be retained, there is an observable increase in cellular size. However, while treatments exceeding 900 °C indicate no significant grain growth compared to other conditions, the cellular structure is entirely dissolved, which leads to a reduced Vickers hardness. The effect of the heat treatments on other microstructural features such as grain size and morphology, melt pool boundaries (MPB), crystallographic texture, chemical segregation, dispersoids and phase stability are also discussed in the present work T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Heat treatment KW - Microstructure PY - 2024 AN - OPUS4-60304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mohr, Gunther T1 - Development of representative test specimens by thermal history transfer in laser powder bed fusion N2 - The use of components manufactured by laser powder bed fusion (PBF LB/M) and subjected to fatigue loading is still hampered by the uncertainty about the homogeneity of the process results. Numerous influencing factors including the component’s geometry contribute to the risk of process instability and resulting inhomogeneity of properties. This drastically limits the comparability of different built parts and requires expensive full component testing. The thermal history as the spatiotemporal temperature distribution has been identified as a major cause for flaw formation. Therefore, it can be hypothesized that a similar thermal history between components and test specimens enhances their comparability. Following this assumption, a strategy is developed to transfer the intrinsic preheating temperature as a measure of comparability of thermal histories from a region of interest of a complex component to a simple test specimen. This transfer concept has been successfully proved by the use of FEM-based macroscale thermal simulations, validated by calibrated infrared thermography. An adoption of the specimen manufacturing process by the adjustment of the inter layer times was established to manufacture specimens which are representatives of a specific region of a large-scale component in terms of the thermal history similarity criterion. The concept is schematically illustrated in Figure 1 and was demonstrated using a pressure vessel geometry from the chemical industry. T2 - 4th Symposium on Materials and Additive Manufacturing CY - Berlin, Germany DA - 12.06.2024 KW - Additive manufacturing KW - Thermal history KW - Laboratory specimens KW - In situ monitoring KW - Representative specimens PY - 2024 AN - OPUS4-60260 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ulbricht, Alexander T1 - Evolution of Creep Damage of 316L Produced by Laser Powder Bed Fusion N2 - The damage mechanisms of metallic components produced by process laser powder bed fusion differ significantly from those typically observed in conventionally manufactured variants of the same alloy. This is due to the unique microstructures of additively manufactured materials. Herein, the focus is on the study of the evolution of creep damage in stainless steel 316L specimens produced by laser powder bed fusion. X-ray computed tomography is used to unravel the influence of the process-specific microstructure from the influence of the initial void distribution on creep damage mechanisms. The void distribution of two specimens tested at 600 °C and 650 °C is analyzed before a creep test, after an interruption, and after fracture. The results indicate that the formation of damage is not connected to the initial void distribution. Instead, damage accumulation at grain boundaries resulting from intergranular cracking is observed. T2 - Annual International Solid Freeform Fabrication Symposium CY - Austin, TX, USA DA - 14.08.2023 KW - AISI 316L KW - Additive Manufacturing KW - Computed Tomography KW - Creep KW - Laser Powder Bed Fusion KW - Microstructure KW - PBF-LB/M/316L PY - 2023 AN - OPUS4-58285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Al-Si alloys produced by Laser Powder Bed Fusion (L-PBF) techniques allow the fabrication of lightweight free-shape components. Due to the high cooling rates occurring during the building process, L-PBF AlSi10Mg alloys exhibit an ultra-fine microstructure that leads to superior mechanical properties in the as-built condition compared to conventional cast Al-Si materials. Nevertheless, L-PBF processing induces high thermal gradients, leading to deleterious residual stress. In order to relax detrimental residual stress and to increase the ductility, post-processing stress relief treatments are performed. The objective of the contribution is to investigate, under different heat treatment condition, the evolution of microstructure and residual stresses in view of optimizing the fatigue performance of the alloy. To this purpose various heat treatments in a range of temperatures between 265°C and 300°C for a duration between 15 minutes and 2 hours are performed. T2 - Fatigue Design 2021 CY - Senlis, France DA - 17.11.2021 KW - AlSi10Mg KW - Additive manufacturing KW - L-PBF KW - Residual stress KW - Heat treatment PY - 2021 AN - OPUS4-53794 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Scheuschner, Nils T1 - Infrared Thermography of the DED-LB/M and PBF LB/M processes N2 - Infrared thermography is a technique that allows to measure the temperatures of objects by analyzing the intensity of the thermal emission without the need of direct contact with very high spatial and temporal resolution. As the temperature is a fundamental factor for the additive manufacturing processes of metals, infrared thermography can provide experimental data that can be used for the validation of simulations and improving the understanding of the processes as well as for in-situ process monitoring for nondestructive evaluation (NDE) for quality control. In this talk we will provide an overview over the possibilities of state of the art thermographic in-situ monitoring systems for the DED-LB/M and PBF-LB/M processes and the challenges such as phase transitions and unknown emissivity values in respect to the determination of real temperatures. We define the requirements for different camera systems in various configurations and give examples on the selection of appropriate measurement parameters and data acquisition techniques as well as on techniques for data analysis and interpretation. Finally, we compare in-situ monitoring methods against post NDE methods by analyzing the advantages and disadvantages of both. This research was funded by BAM within the Focus Area Materials. T2 - Coupled2021 - IX International Conference on Coupled Problems in Science and Engineering CY - Online meeting DA - 13.06.2021 KW - Additive Manufacturing KW - Thermography KW - Direct Energy Deposition PY - 2021 AN - OPUS4-54399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Völker, Christoph T1 - Uncertainty quantification for a sparse machine learning (ML) data set in non-destructive testing in civil engineering (NDT-CE) N2 - ML has been successfully applied to solve many NDT-CE tasks. This is usually demonstrated with performance metrics that evaluate the model as a whole based on a given set of data. However, since in most cases the creation of reference data is extremely expensive, the data used is generally much sparser than in other areas, such as e-commerce. As a result, performance indicators often do not reflect the practical applicability of the ML model. Estimates that quantify transferability from one case to another are necessary to meet this challenge and pave the way for real world applications. In this contribution we invetigate the uncertainty of ML in new NDT-CE scenarios. For this purpose, we have extended an existing training data set for the classification of corrosion damage by a new case study. Our data set includes half-cell potential mapping and ground-penetrating radar measurements. The measurements were performed on large-area concrete samples with built-in chloride-induced corrosion of reinforcement. The experiment simulated the entire life cycle of chloride induced exposed concrete components in the laboratory. The unique ability to monitor deterioration and initiate targeted corrosion initiation allowed the data to be labelled - which is crucial to ML. To investigate transferability, we extend our data by including new design features of the test specimen and environmental conditions. This allows to express the change of these features in new scenarios as uncertainties using statistical methods. We compare different sampling and statistical distribution-based approaches and show how these methods can be used to close knowledge gaps of ML models in NDT. T2 - EGU General Assembly 2021 CY - Online meeting DA - 19.04.2021 KW - Data fusion KW - Non-destructive testing PY - 2021 DO - https://doi.org/10.5194/egusphere-egu21-8798 AN - OPUS4-54125 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roveda, Ilaria T1 - Investigation of residual stresses and microstructure effects on the fatigue behaviour of a L-PBF AlSi10Mg alloy N2 - Laser Powder Bed Fusion (L-PBF) allow the fabrication of lightweight near net shape AlSi10Mg components attractive to the aerospace, automotive, biomedical and military industries. During the build-up process, high cooling rates occur. Thus, L-PBF AlSi10Mg alloys exhibit a Si-nanostructure in the as-built condition, which leads to superior mechanical properties compared to conventional cast materials. At the same time, such high thermal gradients generally involve a deleterious residual stress (RS) state that needs to be assessed during the design process, before placing a component in service. To this purpose post-process heat treatments are commonly performed to relieve detrimental RS. In this contribution two low-temperature stress-relief heat treatments (SRHT) are studied and compared with the as-built state: a SRHT at 265°C for 1 hour and a SRHT at 300°C for 2 hours. At these temperatures microstructural changes occur. In the as-built state, Si atoms are supersaturated in the α-aluminium matrix, which is enveloped by a eutectic Si-network. At 265°C the Si precipitation from the matrix to the pre-existing network is triggered. Thereafter, above 295°C the fragmentation and spheroidization of the Si branches takes place, presumably by Al–Si interdiffusion. After 2 hours the original eutectic network is completely replaced by uniformly distributed blocky particles. The effect of the heat and the microstructure modification on the RS state and the fatigue properties is investigated. Energy dispersive x-ray and neutron diffraction are combined to investigate the near-surface and bulk RS state of a L-PBF AlSi10Mg material. Differences in the endurance limit are evaluated experimentally by high cycle fatigue (HCF) tests and cyclic R-curve determination. T2 - 43rd Materials Mechanics Seminar CY - Sani, Chalkidiki, Greece DA - 05.06.2022 KW - AlSi10Mg KW - Fatigue KW - Neutron diffraction KW - X-ray diffraction PY - 2022 AN - OPUS4-55090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Werner, Tiago T1 - Experimentelle Ermittlung zyklischer R-Kurven in additiv gefertigtem AISI 316L Stahl N2 - Diese Untersuchung beschäftigt sich mit der Charakterisierung von Kurzrisswachstum in mittels Laser-Pulverbett-Verschmelzen (LPBF - Laser Powder Bed Fusion) hergestelltem rostfreien austenitischen Stahl. Spezifischer wird die Ermittlung zyklischer R-Kurven untersucht. Diese beschreiben den Aufbau des Widerstands gegen Ermüdungsrisswachstum - d.h. des Schwellenwertes - aufgrund von Rissschließeffekten bei physikalisch kurzen Rissen. Mit Hilfe der zyklischen R-Kurven kann die Fähigkeit eines Bauteils, physikalisch kurze Risse zu arretieren, charakterisiert werden. Wir verfügen damit über eine Schnittstelle zwischen klassischer Ermüdung und Bruchmechanik. Das ist gerade auch für additiv gefertigte (AM – Additive Manufacturing) Materialien von Interesse. Diese weisen prozessintrinsische Defekte auf, die als Initiierungsstellen kurzer Ermüdungsrisse agieren. Im Rahmen der experimentellen Untersuchungen wurden zyklische R-Kurven für konventionellen und LPBF AISI-316L-Stahl ermittelt. Insbesondere wurde der Einfluss verschiedener Wärmebehandlungen (WB1: 450°C, WB2: 800°C und WB3: 900°C) auf das Wachstumsverhalten physikalisch kurzer Risse im LPBF-Material untersucht. Aufgrund hoher Eigenspannungen war die Ermittlung des Kurzrisswachstumsverhaltens bei WB1 nicht möglich. Für WB2 und WB3 ergaben sich sehr unterschiedliche zyklische R-Kurven. Untersuchungen der Eigenspannungen, der Bruchfläche (insbesondere der Rauheit) und der Mikrostruktur sollen die Ursachen für das unterschiedliche Verhalten erklären. Die Ergebnisse werden mit den Verhältnissen in konventionellem Material verglichen. T2 - Tagung des Arbeitskreises Bruchmechanik und Bauteilsicherheit CY - Online meeting DA - 18.02.2021 KW - Additive Manufacturing KW - Zyklische R-Kurve KW - Ermüdungsriss KW - L-PBF KW - 316L PY - 2021 AN - OPUS4-52250 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon T1 - Unraveling thermal radiation by multispectral thermography: Real temperatures in LMD N2 - Additive manufacturing of metals offers the opportunity to build parts with a high degree of complexity without additional costs, opening a new space for design optimization. However, the processes are highly complex and due to the rapid thermal cycles involved, high internal stresses and peculiar microstructures occur, which influence the parts mechanical properties. To systematically examine the formation of internal stresses and the microstructure, in-process spatially resolved measurements of the part temperature are needed. If the emissivity of the inspected part is known, its thermodynamic temperature can be reconstructed by a suited radiometric model. However, in additive manufacturing of metals, the emissivity of the part surface is strongly inhomogeneous and rapidly changing due to variations of, e.g., the degree of oxidation, the material state and temperature. Thus, here, the applicability of thermography in the determination of thermodynamic temperatures is limited. However, measuring the process thermal radiation at different wavelengths simultaneously enables one to separate temperature and emissivity spatially resolved to obtain further insight into the process. Here, we present results of an initial study using multispectral thermography to obtain real temperatures and emissivities in the powderfree LMD process. T2 - 2nd Workshop on In-situ Monitoring and Microstructure Development in Additive Manufactured Alloys CY - Online meeting DA - 19.04.2021 KW - Additive Manufacturing KW - Process monitoring KW - Multispectral thermography KW - Laser metal deposition KW - TES KW - LMD KW - Temperature emissivity separation PY - 2021 AN - OPUS4-52514 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mishurova, Tatiana T1 - Separation of the impact of residual stress and microstructure on the fatigue performance of LPBF Ti-6Al-4V at elevated temperature (Keynote) N2 - Ti-6Al-4V alloy is intensively used in the aerospace industry because of its high specific strength. However, the application of Laser Powder Bed Fusion (LPBF) Ti-6Al-4V alloy for structurally critical load-bearing components is limited. One of the main limiting factors affecting the structural integrity, are manufacturing defects. Additionally, the high cooling rates associated with LPBF process result in the formation of large residual stress (RS) with complex fields. Such RS can cause cracking and geometrical distortions of the part even right after production. Also, the microstructure of LPBF Ti-6Al-4V in the as-built condition is significantly different from that of the conventionally produced alloy. All these factors affect the mechanical behavior of the material. Therefore, to improve the material performance it is important to evaluate the individual effect of RS, defects, and microstructure on fatigue life. To this aim Ti-6Al-4V LPBF material in as-built condition and subjected to different post-processing, including two heat treatments (for stress relief and microstructural modification) and Hot Isostatic Pressing (HIP, for densification), were investigated. Prior to fatigue tests at elevated temperature, the microstructure, the mesostructure, and subsurface RS on the fatigue samples were investigated. It was found that the fatigue performance of HIPped samples is similar to that of conventionally produced Ti-6Al-4V. The tensile RS found at the surface of as-built samples decreased the fatigue life compared to heat-treated samples. Additionally, the modification of the microstructure (by heat treatment) did not affect the fatigue performance in the regime of mostly elastic strain. This shows that in the absence of tensile RS the manufacturing defects solely control the failure of LPBF components and densification has the strongest effect on the improvement of the mechanical performance. T2 - EUROMAT 2021 CY - Online meeting DA - 12.09.2021 KW - Additive manufacturing KW - Ti-6Al-4V KW - Residual stress KW - Fatigue performance PY - 2021 AN - OPUS4-53278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Albuquerque, R. A1 - Lecompagnon, Julien A1 - Sarhadi, A. A1 - Ruckdäschel, H. A1 - Eder, M. T1 - Advancing IR Laser Thermography in Composites via Thermal Analysis-Informed Machine Learning N2 - Machine learning-assisted passive thermography has emerged as a powerful tool for characterizing fatigue damage through self-heating-induced temperature hotspots, with its accuracy depending critically on the precise determination of the governing thermal properties. This work proposes a nondestructive method to simultaneously recover the transverse conductivity k_ct and the film coefficient h ─ two thermal parameters that are typically difficult to measure. To this end, a near-infrared laser in conjunction with a DLP-based spatial light modulator was used to create artificial temperature hotspot distributions by illuminating one side of a ±45° glass-epoxy composite laminate. The generated surface temperature distribution on the opposite side ─ denoted as ground truth (GT) ─ was recorded by a cooled midwave infrared thermal camera. Bayesian optimization (BO) was subsequently employed to iteratively suggest the best k_ct and h values for use in a 3D FEM thermal model, which in turn generated synthetic thermal images as similar as possible to the GT. Different BO runs converged after about 10 iterations, yielding effective values of k_ct = 0.40 (W/m K) and h = 5.78 W/(m^2 K), from where the loss objective decreased by a factor of ca. 3 within only seven iterative rounds. A final experimental validation using these optimized parameters successfully reproduced three independent thermal images with only minor deviations, demonstrating the robustness and applicability of the proposed approach. KW - 3D thermal analysis KW - Machine learning KW - IR laser thermography KW - Thermal imaging KW - Composite material PY - 2026 DO - https://doi.org/10.1021/acsami.6c00835 SN - 1944-8244 SP - 1 EP - 11 PB - American Chemical Society (ACS) AN - OPUS4-65914 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Elahi, S.A. A1 - Chaudhuri, Somsubhro A1 - Mehri Sofiani, F. A1 - Krankenhagen, Rainer A1 - De Waele, W. T1 - Fatigue crack initiation from corrosion pits in offshore structural steel: An experimental investigation using thermographic analysis N2 - In this study, the authors investigate the detection of fatigue crack initiation from corrosion pits in offshore structural steel. Fatigue tests were conducted on corroded steel specimens that were previously exposed to a marine environment inside the monopiles of two offshore wind farms. The temperature evolution of the test specimens was monitored using infrared thermography. The moment of crack initiation was determined using thermoelastic amplitude and phase signals derived from a thermographic analysis. A thresholding method was applied to identify this moment for each specimen individually, accounting for variability caused by corrosion severity, loading conditions, and thermography configurations. Fractographic analysis was performed to characterize the pits from which fatigue cracks were initiated, revealing strong correlations between pit morphology, corrosion stage, and fatigue crack initiation. To further quantify the role of pit geometry, stress concentration factors (SCFs) were estimated based on pit dimensions, showing systematic trends with exposure height and confirming that sharper isolated pits act as stronger stress raisers than wide valleys. Results show that the proposed approach can reliably detect the onset of stress redistribution in the sample upon crack initiation. The methodology demonstrates high sensitivity to early-stage structural changes under challenging surface conditions and strengthens the understanding of how corrosion pit morphology influences fatigue crack initiation. KW - Corrosion fatigue KW - Pitting corrosion KW - Crack initiation KW - Crack propagation KW - Thermography KW - Offshore PY - 2026 DO - https://doi.org/10.1016/j.ijfatigue.2026.109660 SN - 0142-1123 VL - 210 IS - 3 SP - 1 EP - 45 PB - Elsevier Ltd. AN - OPUS4-65831 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fardan, Ahmed A1 - Schröder, Jakob A1 - Xu, Jinghao A1 - Brodin, Håkan A1 - Hryha, Eduard T1 - Role of scan strategies in modulating micro and macro-cracking in CM247LC processed by powder bed fusion–laser beam N2 - This study investigates the influence of different scan strategies, specifically scan rotation (0°, 67°, and 90°) and remelting (Double 67° and Double 90°), on the microstructure evolution, residual stress distribution, cracking behavior and mechanical properties of CM247LC superalloy fabricated by powder bed fusion–laser beam (PBF–LB). Scan strategy significantly impacts micro-cracking susceptibility, crystallographic texture, and residual stress distribution. The micro-cracking which is confirmed as solidification cracking occurred in high angle grain boundaries. The micro-cracking decreased progressively from ~2.50 mm/mm2 (0° strategy) to ~0.30 mm/mm2 (Double 90°), accompanied by improved strength-ductility synergy. The micro-cracking reduction was attributed to promotion of <100> crystallographic texture along build direction and a ~20% decrease in high angle grain boundary fraction. Post heat-treatment macro-cracking in cruciform geometry, was found to be influenced by residual stress distribution and as-built microstructure. Remelted samples with higher residual stress (808 MPa along build direction for Double 90°) exhibited severe macro-cracking (19.66 mm), whereas the 0° strategy with moderate residual stress (729 MPa along build direction) underwent minimal macro-cracking (2.15 mm). Macro-cracking in most strategies (67°, 90°, Double 67°, and Double 90°) occurred near stress concentrator notches of the cruciform, however the 0° strategy exhibited an anomalous cracking pattern, with macro-cracking occurring transverse to melt tracks at the top surface of the cruciform. This work demonstrates the critical importance of controlling residual stress formation through scan strategy optimization to obtain defect-free heat-treated CM247LC components produced by PBF–LB. KW - Scan strategies KW - Remelting KW - Solidification cracking KW - Strain age cracking KW - CM247LC KW - Residual stress KW - Powder bed fusion–laser beam PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659843 DO - https://doi.org/10.1007/s40964-026-01701-z SN - 2363-9512 SP - 1 EP - 17 PB - Springer International Publishing CY - Cham AN - OPUS4-65984 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Buljak, Vladimir A1 - Fritsch, Tobias A1 - Bruno, Giovanni T1 - Application of inverse analysis for characterization of local material properties in additively manufactured lattice structures N2 - An inverse analysis (IA) procedure was coupled with X-ray Computed Tomography (XCT) data of lattice structures to identify the materials parameters of the lattice and successively predict the macroscopic behaviour of larger structures. The materials parameters were identified by minimizing the deviation between experimental and FEM simulated force–displacement data of a lattice unit cell; the same parameters were input to the simulation of the force–displacement behaviour of larger cells. The agreement between such simulations and the experimental data proved to be excellent. Since both the small- and large-scale cells were tested along the build direction, a simple isotropic material model was considered adequate to rationalize the experimental results. The approach proved that the IA and the FEM simulations are extremely powerful for material parameter identification and for the prediction of the mechanical behaviour of larger structures. We found that the materials parameters of PBF-L IN625 lattices substantially differ from the bulk properties. The latter cannot be used for FEM calculations. KW - X-ray computer tomography KW - Finite element modelling KW - Large deformation KW - IN625 nickel alloy KW - Compression tests KW - Digital volume correlation PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-659387 DO - https://doi.org/10.1007/s40964-026-01654-3 SN - 2363-9512 SP - 1 EP - 8 PB - Springer International Publishing CY - Cham AN - OPUS4-65938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ukrainczyk, Neven A1 - Bernard, Thomas A1 - Babaahmadi, Arezou A1 - Huang, Liming A1 - Zausinger, Christoph A1 - Soive, Anthony A1 - Bonnet, Stéphanie A1 - Georget, Fabien A1 - Mrak, Maruša A1 - Dolenec, Sabina A1 - Völker, Tobias A1 - Suraneni, Prannoy A1 - Wilson, William T1 - Test methods for chloride diffusivity of blended cement pastes: a review by RILEM TC 298-EBD N2 - The use of supplementary cementitious materials (SCM) is an important part of the roadmap for reducing CO2 emissions and extending the service life of reinforced concrete structures. To accelerate the adoption of SCMs, the RILEM Technical Committee 298-EBD evaluates scaled-down cement paste test methods to assess the effect of SCM on resistance to chloride and sulfate ingress and reactivity, which are critical to concrete durability. This review focuses on methods for measuring chloride diffusivity and is divided into four sections: diffusivity models and parameters, diffusion test methods (including NMR and chloride measurements), migration test methods and implications for future research. Key insights highlight the complexities of multi-species ionic and molecular diffusion/migration, including various binding interactions, and compares the different measurement methodologies. The review also addresses the test scale and aggregate effects, noting the pros and cons of testing at the paste, mortar, and concrete scales. The review underscores the need for further investigation into testing protocols and the influence of SCM on chloride diffusion, emphasizing that comprehensive testing across different scales provides complementary information for assessing durability performance. KW - Chloride ingress KW - Diffusion tests KW - Migration test KW - Cement paste KW - Concrete KW - Supplementary cementitious materials (SCM) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645889 DO - https://doi.org/10.1617/s11527-025-02809-4 SN - 1359-5997 VL - 58 IS - 10 SP - 1 EP - 35 PB - Springer Science and Business Media LLC AN - OPUS4-64588 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Shaikh, Abdul Shaafi A1 - Fardan, Ahmed A1 - Mishurova, Tatiana A1 - Hryha, Eduard T1 - The Impact of High‐Productivity Processing on the Fatigue Failure of an Additive Manufactured Superalloy HAYNES 282 N2 - The elevated temperature low cycle fatigue life of additively manufactured HAYNES 282 superalloy from conventional 40 µm layer thickness process parameters was compared with that of high‐productivity 80 µm layer thickness process parameters. Wrought 282 alloy was also tested in parallel for comparison. The 40 µm process parameters produced fatigue life between 1400 and 1700 cycles to failure, the 80 µm process parameter specimens failed after ≈1200 cycles, and the wrought alloy reached 1350 cycles to failure. Microstructure investigations did not reveal systematic differences in phase constituents or grain structure between 40 and 80 µm processed 282 alloy. While both process parameters produced porosity of less than 0.05% by volume, high‐resolution X‐ray computed tomography showed the occurrence of large aspect ratio lack of fusion defects in the 80 µm material. These defects were also identified on fracture surfaces and could be related to the accelerated initiation and propagation of cracks, especially when oriented perpendicular to the load axis in samples built parallel to the building direction. The results emphasize the criticality of seemingly minor variations in defect characteristics on performance in cyclic loading conditions for high strength alloys. KW - Additive manufacturing KW - Laser powder bed fusion KW - PBF-LB KW - Fatigue KW - EBSD PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655732 DO - https://doi.org/10.1002/adem.202502048 SN - 1438-1656 SP - 1 EP - 13 PB - Wiley-VCH GmbH AN - OPUS4-65573 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Schweitzer, T. A1 - Strangfeld, Christoph T1 - Enhancing the spectral signatures of ultrasonic fluidic transducer pulses for improved time-of-flight measurements N2 - Air-coupled ultrasonic (ACU) testing has proven to be a valuable method for increasing the speed in non-destructive ultrasonic testing and the investigation of sensitive specimens. A major obstacle to implementing ACU methods is the significant signal power loss at the air–specimen and transducer–air interfaces. The loss between transducer and air can be eliminated by using recently developed fluidic transducers. These transducers use pressurized air and a natural flow instability to generate high sound power signals. Due to this self-excited flow instability, the individual pulses are dissimilar in length, amplitude, and phase. These amplitude and angle modulated pulses offer the great opportunity to further increase the signal-to-noise ratio with pulse compression methods. In practice, multi-input multi-output (MIMO) setups reduce the time required to scan the specimen surface, but demand high pulse discriminability. By applying envelope removal techniques to the individual pulses, the pulse discriminability is increased allowing only the remaining phase information to be targeted for analysis. Finally, semi-synthetic experiments are presented to verify the applicability of the envelope removal method and highlight the suitability of the fluidic transducer for MIMO setups. KW - Air-coupled ultrasound KW - Fluidics KW - Signal processing KW - Pulse compression KW - MIMO KW - Hilbert transform PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-537853 DO - https://doi.org/10.1016/j.ultras.2021.106612 SN - 0041-624X VL - 119 SP - 1 EP - 12 PB - Elsevier B.V. CY - Amsterdam, Netherlands AN - OPUS4-53785 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Braml, T. A1 - Taffe, A. A1 - Strübing, T. T1 - Bewertung von Bestandsbauwerken mit gemessenen Daten - Teil 2: Berechnung der Tragwerkszuverlässigkeit unter Einbeziehung der ZfP-Messergebnisse T1 - Reassessment of existing structures based on measured data - Part 2: Structural reliability analyses using NDT results N2 - Durch die Einbeziehung von gemessenen Daten bei der Bewertung von bestehenden Bauwerken können Unsicherheiten bei der Beurteilung des Tragverhaltens reduziert werden, ohne das normative Zuverlässigkeitsniveau einzuschränken. Informationen sind die wesentliche Grundlage für die Analyse der Zuverlässigkeit von Tragwerken. Umso wichtiger ist die Kenntnis über die Präzision und die Richtigkeit der verwendeten Informationen. Aus messtechnischer Sicht kann ein Messwert, dem keine Messunsicherheit beigeordnet wurde, als wertlos erachtet werden. Liegt ein vollständig dokumentiertes Messergebnis vor, so ist die Qualität der gemessenen Information bekannt und deren Vergleichbarkeit gewährleistet. In diesem Beitrag wird am Beispiel einer Spannbetonbrücke und zweier Grenzzustände gezeigt, wie Messergebnisse aus der zerstörungsfreien Prüfung in probabilistische Nachweise von Bestandsbauwerken einfließen können und welche Auswirkungen die Implementierung von gemessenen Daten bei der Bewertung von Bestandsbauwerken haben kann. N2 - Every decision about the reliability of a structure is associated with uncertainties. The reassessment of existing structures remains a major challenge. The decisive difference compared to the design of new structures is the possibility and necessity to collect individual information about the actual condition and properties of the structure. Such knowledge should be appreciated in the reassessment in order to reduce uncertainties and increase the validity of the results. Reliability analyses using measured data require the comparability of measurement results and the evaluation of the quality of the measured information. Both requirements can be met by adequate measurement uncertainty considerations. Besides, the destructive interventions necessary for the measurements should be kept to a minimum. This paper shows how non-destructively gathered measurement results can be incorporated into probabilistic reassessments and which effects the implementation of measured data can have when evaluating existing structures, using a prestressed concrete bridge as a case-study. KW - Nachrechnung KW - Zerstörungsfreie Prüfung KW - Zuverlässigkeitsanalyse KW - Messung KW - Spannbetonbrücke PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519480 DO - https://doi.org/10.1002/best.202000087 SN - 0005-9900 SN - 1437-1006 VL - 116 IS - 3 SP - 183 EP - 199 PB - Ernst & Sohn CY - Berlin AN - OPUS4-51948 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Fluidic Ultrasound Generation for Non‐Destructive Testing N2 - AbstractAir‐coupled ultrasonic testing (ACU) is a pioneering technique in non‐destructive testing (NDT). While contact testing and fluid immersion testing are standard methods in many applications, the adoption of ACU is progressing slowly, especially in the low ultrasonic frequency range. A main reason for this development is the difficulty of generating high amplitude ultrasonic bursts with equipment that is robust enough to be applied outside a laboratory environment. This paper presents the fluidic ultrasonic transducer as a solution to this challenge. This novel aeroacoustic source uses the flow instability of a sonic jet in a bistable fluidic switch to generate ultrasonic bursts up to 60 kHz with a mean peak pressure of 320 Pa. The robust design allows operation in adverse environments, independent of the operating fluid. Non‐contact through‐transmission experiments are conducted on four materials and compared with the results of conventional transducers. For the first time, it is shown that the novel fluidic ultrasonic transducer provides a suitable acoustic signal for NDT tasks and has potential of furthering the implementation of ACU in industrial applications.This article is protected by copyright. All rights reserved KW - Aeroacoustics KW - Air-coupled ultrasound KW - Fluidics KW - Harsh environment KW - Laser Doppler vibrometer KW - Non-destructive testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594273 DO - https://doi.org/10.1002/adma.202311724 SN - 0935-9648 SP - 1 EP - 14 PB - Wiley AN - OPUS4-59427 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - Development of an Accurate and Robust Air-Coupled Ultrasonic Time-of-Flight Measurement Technique N2 - Ultrasonic time-of-flight (ToF) measurements enable the non-destructive characterization of material parameters as well as the reconstruction of scatterers inside a specimen. The time-consuming and potentially damaging procedure of applying a liquid couplant between specimen and transducer can be avoided by using air-coupled ultrasound. However, to obtain accurate ToF results, the waveform and travel time of the acoustic signal through the air, which are influenced by the ambient conditions, need to be considered. The placement of microphones as signal receivers is restricted to locations where they do not affect the sound field. This study presents a novel method for in-air ranging and ToF determination that is non-invasive and robust to changing ambient conditions or waveform variations. The in-air travel time was determined by utilizing the azimuthal directivity of a laser Doppler vibrometer operated in refracto-vibrometry (RV) mode. The time of entry of the acoustic signal was determined using the autocorrelation of the RV signal. The same signal was further used as a reference for determining the ToF through the specimen in transmission mode via cross-correlation. The derived signal processing procedure was verified in experiments on a polyamide specimen. Here, a ranging accuracy of <0.1 mm and a transmission ToF accuracy of 0.3μs were achieved. Thus, the proposed method enables fast and accurate non-invasive ToF measurements that do not require knowledge about transducer characteristics or ambient conditions. KW - Air-coupled ultrasound KW - Laser Doppler vibrometer KW - Refracto-vibrometry KW - Acousto-optic effect KW - Time-of-flight measurements KW - In-air ranging KW - Non-destructive testing PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544711 DO - https://doi.org/10.3390/s22062135 VL - 22 IS - 6 SP - 1 EP - 17 PB - MDPI CY - Basel, Switzerland AN - OPUS4-54471 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Epple, Niklas A1 - Aligholizadeh, M. T1 - Die Ultraschall-Echomethode – von der Messung zur bautechnischen Kenngröße T1 - Ultrasonic Echo Method - Deriving structural parameters from measured values N2 - Zerstörungsfreie Prüfverfahren liefern wichtige Informationen zur Beurteilung von Bauwerken. Mit ihnen können Materialeigenschaften bestimmt oder die innere Struktur von Bauteilen beschrieben werden. Für letzteres werden in der Regel Volumenverfahren angewandt. Einen besonderen Stellenwert haben in der Praxis die Radar- und die Ultraschall-Echoverfahren. Ihre Anwendung erfordert lediglich eine einseitige Zugänglichkeit zum Bauteil. Zudem lassen sich zahlreiche unterschiedliche Prüfaufgaben lösen. Zum Stand der Technik gehören beispielsweise die Ortung von Bewehrung und Spannkanälen, die Bestimmung der Dicke von Bauteilen oder die Fehlerlokalisierung. In diesem Beitrag wird gezeigt, wie mithilfe von Ultraschall-Echomessungen gesammelte Messwerte in ein quantitatives Messergebnis überführt werden können, das wiederum in ingenieurtechnische Berechnungen einfließen kann. Einleitend werden die Prüfmethode und die Messtechnik erläutert. Anschließend wird das Vorgehen von der Auswertung der Messergebnisse bis zur Bestimmung der bautechnischen Kenngröße – Bauteildicke – gezeigt. Abschließend wird die Methodik an einem Referenzprüfkörper aus Polyamid demonstriert und den Ergebnissen von Messungen an Beton gegenübergestellt. KW - Zerstörungsfreie Prüfung KW - Ultraschall-Echoverfahren KW - Messunsicherheit KW - Bildgebende Darstellung KW - Schallgeschwindigkeit PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-521113 DO - https://doi.org/10.1002/best.202000091 VL - 116 IS - 3 SP - 200 EP - 211 PB - Ernst & Sohn AN - OPUS4-52111 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Niederleithinger, Ernst ED - Rogge, Andreas ED - Meng, Birgit T1 - Baulicher IST-Zustand zur Bewertung von Betonbrücken auf der Grundlage messtechnischer Kennwerte - ZfPStatik N2 - Das Projekt „ZfPStatik“ entwickelt eine Handlungsempfehlung zur Bewertung bestehender Bauwerke mit Hilfe zerstörungsfreier Messdaten. Durch die Bauwerksprüfungen können Unsicherheiten bei der Nachrechnung reduziert werden, wodurch realistischere Beurteilungen der Standsicherheit und Gebrauchstauglichkeit ermöglicht werden. Zudem wird die Entwicklung neuer Ingenieurdienstleistungen gefördert. Zerstörungsfreie Prüfverfahren haben insgesamt das Potential, die Entscheidungsgrundlagen für die Beurteilung und Erhaltung bestehender Bauwerke zu verbessern. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Betonbrücken KW - ZfPStatik KW - Bauwerksprüfungen PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613290 SN - 978-3-9818564-7-7 SP - 303 EP - 308 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Maack, Stefan T1 - Nutzung von ZfP-Daten bei der Nachrechnung von Spannbetonbrücken N2 - Der Vortrag umfasst methodische Ansätze sowie Fallbeispiele zur Nachrechnung von Betonbrücken unter Einbeziehung von gütebewerteten, zerstörungsfreien Inspektionsergebnissen. T2 - Seminar "Zerstörungsfreie Prüfung" der Technischen Universität München CY - Online meeting DA - 09.07.2020 KW - ZfPStatik KW - Ultraschall KW - Radar KW - Nachrechnung PY - 2020 AN - OPUS4-50999 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Maack, Stefan A1 - Schäfer, S. A1 - Braml, T. A1 - Wimmer, J. A1 - Jedlitschka, A. A1 - Kuhn, T. A1 - Fertig, T. A1 - Schütz, A. T1 - CASPAR Construction Administration Shell - Plattform für die beweissichere und rückführbare Datennutzung im Bauwesen N2 - Das zentrale Ziel des Forschungsvorhabens CASPAR ist die Entwicklung einer technischen Lösung zur beweissicheren und rückführbaren Datenbasis von digitalen Informationen zur Bewertung von Bauwerken. Ein konsistentes, semantisches und maschinenlesbares Datenmodell wurde entwickelt, um Daten aus verschiedenen Quellen zu aggregieren und Schnittstellen für die Echtzeit-Kommunikation mit Sensoren zu schaffen. Ein besonderer Schwerpunkt lag auf der Einführung der Verwaltungsschale (Asset Administration Shell, AAS), einer Kerntechnologie der Industrie 4.0, als standardisierten digitalen Zwilling für Brückenbauwerke. Die Verwaltungsschale ermöglicht die strukturierte, interoperable und semantisch eindeutige Darstellung von Bauwerksdaten. Eine Blockchain-basierte Lösung wurde entwickelt, um die sichere und manipulationsresistente Datenübertragung und -ablage zu gewährleisten. Ein Demonstrator, basierend auf der Open Source Plattform Eclipse BaSyx, wurde entwickelt, um die Technologien zu veranschaulichen. Der Demonstrator wurde im November 2024 auf der Messe SPS in Nürnberg vorgestellt. Ein wesentlicher Bestandteil des Forschungsvorhabens war die Entwicklung eines konsistenten, semantischen und maschinenlesbaren Datenmodells für Brückenbauwerke. Dieses Modell ermöglicht die Aggregation von Informationen aus verschiedenen Quellen und die Entwicklung von Schnittstellen für die Echtzeit-Kommunikation mit Sensoren. Ein besonderer Schwerpunkt lag auf der Einführung der Verwaltungsschale (Asset Administration Shell, AAS), einer Kerntechnologie der Industrie 4.0, als standardisierten digitalen Zwilling für Brückenbauwerke. Die Verwaltungsschale ermöglicht die strukturierte, interoperable und semantisch eindeutige Darstellung von Bauwerksdaten. Eine Blockchain-basierte Lösung wurde entwickelt, um die sichere und manipulationsresistente Datenübertragung und -ablage zu gewährleisten. Ein Demonstrator, basierend auf der Open Source Plattform Eclipse BaSyx, wurde entwickelt, um die Technologien zu veranschaulichen. KW - Lebenszyklus KW - Brücken KW - Datenablage KW - Digitalisierung KW - Industrie 4.0 KW - Bauwesen PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640571 DO - https://doi.org/10.34657/21445 SP - 1 EP - 37 PB - TIB Technische Informationsbibliothek AN - OPUS4-64057 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Braml, T. A1 - Taffe, A. A1 - Keßler, S. A1 - Maack, Stefan T1 - Reliability assessment of existing structures using results of nondestructive testing N2 - Making optimal decisions about the reliability of existing structures requires that the information used in assessment adequately represents the properties and the condition of the structures. The knowledge gap regarding a structure to be assessed can be successively filled by individually purposeful observations on site. This paper gives an overview of an approach for utilizing nondestructively gathered measurement results in reliability assessment of existing structures. An essential part of measurement-based stochastic modeling of basic variables is the calculation of measurement uncertainties, which serves to establish confidence in measurement, to ensure the comparability of unambiguously expressed measurement results, and to quantify the quality of the measured information. Regarding the current discourse on how to treat information collected on-site in the context of assessment, the authors recommend that measurement uncertainty becomes an uncertainty component mandatorily to be represented in measurement-based stochastic models. The main steps of the proposed concept are presented, and the advantages of its application are emphasized by means of a prestressed concrete bridge as case study. The bridge is assessed regarding the serviceability limit state decompression using ultrasonic and radar data measured at the structure. KW - Bridge KW - Measurement uncertainty KW - Prestressed concrete KW - Stochastic modeling KW - Probabilistic methods PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-529927 DO - https://doi.org/10.1002/suco.202100226 SN - 1751-7648 VL - 22 IS - 5 SP - 2895 EP - 2915 PB - John Wiley & Sons Ltd CY - Oxford AN - OPUS4-52992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Strangfeld, Christoph A1 - Maack, Stefan T1 - Grundlagenuntersuchungen zur Anregung von niederfrequentem Ultraschall mit fluidischen Bauteilen N2 - Die zerstörungsfreie Prüfung (ZFP) mittels Ultraschalls wird häufig im Bauwesen eingesetzt, um innere Defekte in Betonstrukturen zu erkennen. Dabei werden Ultraschallwellen im Frequenzbereich von 50 bis 200 kHz genutzt, um Schäden zu entdecken, ohne das Material zu beschädigen. Die meisten derzeit verwendeten Geräte müssen direkten Kontakt mit der Oberfläche haben, was bei großen Bauwerken sehr zeitaufwendig und umständlich ist. Deshalb wird nach alternativen Lösungen gesucht, wie zum Beispiel die luftgekoppelte Ultraschalltechnik, bei der Luft als Übertragungsmedium dient. Solche Geräte könnten die Messzeit um das 50- bis 100-fache verkürzen, was die Inspektion ganzer Strukturen wie Tunnel oder Brücken ermöglichen würde. Dies würde eine zuverlässige Bewertung des Zustands der Infra-struktur erleichtern. Allerdings führt die große Impedanzdifferenz zwischen dem Transducer und der Luft zu erheblichen Energieverlusten, was die Signalstärke schwächt. Geräte, die auf dünnen Membranen oder laserinduzierter Signalanregung basieren, sind oft nicht robust genug für den rauen Baustellenbetrieb. Eine potentielle Lösung sind sogenannte fluidische Oszillatoren, die in der Strömungskontrolle sowie beim Kühlen und Mischen von Flüssigkeiten eingesetzt werden. Sie erzeugen komplett ohne bewegliche Teile schwingende Strömungen, indem sie selbstangeregte Strömungsinstabilitäten nutzen, bei denen der Freistrahl zwischen zwei Kammerwänden durch Feedback-Kanäle hin und her schwingt. Dabei entstehen zeitlich und räumlich schwingende Strömungen am Ausgang. Kleinere Oszillatoren können höhere Frequenzen bis zu 50 kHz erzeugen. Die Frequenz lässt sich durch den Versorgungsdruck steuern, entweder direkt oder über ein Ventil, was die Erzeugung von frequenzmodulierten Signalen ermöglicht. Solche Geräte könnten bei der Untersuchung von Betonelementen eingesetzt werden, um die Dicke und innere Delaminationen zu bestimmen. Die Düsen sind klein, robust und können aus Keramik oder Stahl gefertigt werden, was sie ideal für den Einsatz auf der Baustelle macht. Im Rahmen dieses Projekts wurden fluidische Oszillatoren an der BAM entwickelt, hergestellt und getestet. Dabei wurden die Frequenzinhalte, die Frequenzbandbreite und die Schalldruckamplitude experimentell untersucht. Akustische Messungen mit Mikrophonen sowie erste Tests an Betonproben wurden durchgeführt. Die Düsen wurden geometrisch skaliert, um die Mittenfrequenz und die Schalldruckamplitude zu optimieren. Mit Hilfe von hochfrequenten Druckregeln konnten frequenzmodulierte Anregungssignale (Chirps) erzeugt werden. Die momentan erreichte Frequenzbandbreite von ca. 10 % stellte sich als zu gering heraus für reproduzierbare und statistisch abgesicherte Ultraschall-Messungen durch Beton. KW - Luftgekoppelter Ultraschall KW - Fluidischer Oszillator KW - Verkehrsinfrastruktur PY - 2025 SP - 1 EP - 10 AN - OPUS4-65346 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Schäfer, S. A1 - Fertig, T. T1 - CASPAR - FKZ: 19F2178A/01F2178A Plattform für die beweissichere und rückführbare Datennutzung im Bauwesen N2 - Im Projekt CASPAR haben wir erforscht, wie Bauwerksdaten aus verschiedenen Quellen sicher, digital und semantisch verknüpfbar bereitgestellt werden können, um eine nachhaltige und vernetzte Nutzung über den gesamten Lebenszyklus von Bauwerken zu ermöglichen. Die Veranstaltung bietet Gelegenheit, zentrale Ergebnisse kennenzulernen, Einblicke in den Demonstrator zu erhalten und sich mit Projektbeteiligten auszutauschen. T2 - Abschlussveranstaltung mFUND-Projekt CASPAR CY - Berlin, Germany DA - 24.06.2025 KW - Life management KW - Non destructive testing and evaluation KW - Datenablage KW - Digitalisierung PY - 2025 AN - OPUS4-63578 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Zerstörungsfreie Prüfung im Bauwesen - eine zuverlässige Informationsquelle N2 - Inhalt der Präsentation: - Einführung in das Prinzip der Laufzeitmessung - Vorteile bei der Anwendung von Volumenverfahren an Spannbetonbrücken - Möglichkeiten zur Beurteilung der Leistungsfähigkeit von ZfP-Verfahren und zur Verwendung der Messergebnisse in probabilistischen Nachweisen von Bestandstragwerken T2 - Fachtagung ZfPStatik 2020 CY - Munich, Germany DA - 18.02.2020 KW - Zerstörungsfreie Prüfung im Bauwesen KW - Messunsicherheit KW - Nachrechnung KW - Beurteilung von Bestandstragwerken PY - 2020 AN - OPUS4-50417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Strangfeld, Christoph A1 - Maack, Stefan A1 - Schweitzer, T. T1 - Experimental analysis of the acoustic field of an ultrasonic pulse induced by a fluidic switch N2 - Ultrasonic inspection is a common tool for non-destructive testing in civil engineering (NDT-CE). Currently, transducers are coupled directly to the specimen surface, which makes the inspection time-consuming. Air-coupled ultrasound (ACU) transducers are more time-efficient but need a high pressure amplitude as the impedance mismatch between the air and the concrete is high and large penetration depth is needed for the inspection. Current approaches aim at eliminating the impedance mismatch between the transducer and the air to gain amplitude; however, they hardly fulfill the NDT-CE requirements. In this study, an alternative approach for ultrasound generation is presented: the signal is generated by a fluidic switch that rapidly injects a mass flow into the ambience. The acoustic field, the flow field, and their interaction are investigated. It is shown that the signal has dominant frequencies in the range of 35–60 kHz, and the amplitude is comparable to that of a commercial ACU transducer. KW - Air-coupled ultrasound KW - Non-destructive testing KW - Ultrasonic transducer KW - Acoustic-flow interaction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-523862 DO - https://doi.org/10.1121/10.0003937 VL - 149 IS - 4 SP - 2150 EP - 2158 AN - OPUS4-52386 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Taffe, A. A1 - Braml, T. ED - Sykora, M. ED - Lenner, R. ED - de Koker, N. T1 - On the Treatment of Measurement Uncertainty in Stochastic Modeling of Basic Variables N2 - The acquisition and appropriate processing of relevant information about the considered system remains a major challenge in assessment of existing structures. Both the values and the validity of computed results such as failure probabilities essentially depend on the quantity and quality of the incorporated knowledge. One source of information are onsite measurements of structural or material characteristics to be modeled as basic variables in reliability assessment. The explicit use of (quantitative) measurement results in assessment requires the quantification of the quality of the measured information, i.e., the uncertainty associated with the information acquisition and processing. This uncertainty can be referred to as measurement uncertainty. Another crucial aspect is to ensure the comparability of the measurement results.This contribution attempts to outline the necessity and the advantages of measurement uncertainty calculations in modeling of measurement data-based random variables to be included in reliability assessment. It is shown, how measured data representing time-invariant characteristics, in this case non-destructively measured inner geometrical dimensions, can be transferred into measurement results that are both comparable and quality-evaluated. The calculations are based on the rules provided in the guide to the expression of uncertainty in measurement (GUM). The GUM-framework is internationally accepted in metrology and can serve as starting point for the appropriate processing of measured data to be used in assessment. In conclusion, the effects of incorporating the non-destructively measured data into reliability analysis are presented using a prestressed concrete bridge as case-study. T2 - International Probabilistic Workshop 2022 (IPW2022) CY - Stellenbosch, South Africa DA - 09.09.2022 KW - Reliability KW - Assessment KW - Existing structures KW - Measurement uncertainty PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-556580 DO - https://doi.org/10.14311/APP.2022.36.0109 SN - 2336-5382 VL - 36 SP - 109 EP - 118 PB - Czech Technical University CY - Prague AN - OPUS4-55658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Maack, Stefan A1 - Taffe, A. T1 - Approach to the development of a model to quantify the quality of tendon localization in concrete using ultrasound N2 - Each engineering decision is based on a number of more or less accurate information. In assessment of existing structures, additional relevant information collected with on-site inspections facilitate better decisions. However, observed data basically represents the physical characteristic of interest with an uncertainty. This uncertainty is a measure of the inspection quality and can be quantified by expressing the measurement uncertainty. The internationally accepted rules for calculating measurement uncertainty are well established and can be applied straightforwardly in many practical cases. Nevertheless, the calculations require the occasionally time-consuming development of an individually suitable measurement model. This contribution attempts to emphasize proposals for modelling the non-destructive depth measurement of tendons in concrete using the ultrasonic echo technique. The proposed model can serve as guideline for the determination of the quality of the measured information in future comparable inspection scenarios. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Kapstadt, South Africa DA - 03.10.2022 KW - Reliability KW - Measurement Uncertainty KW - Non-Destructive Testing KW - Existing Concrete Structures PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559927 DO - https://doi.org/10.1051/matecconf/202236403007 SN - 2261-236X VL - 364 SP - 1 EP - 8 PB - EDP Sciences CY - Les Ulis, France AN - OPUS4-55992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Küttenbaum, Stefan A1 - Braml, T. A1 - Heinze, M. A1 - Kainz, C. A1 - Keuser, M. A1 - Kotz, P. A1 - Lechner, T. A1 - Maack, Stefan A1 - Reinke, K.-D. A1 - Schulze, S. A1 - Soukup, A. A1 - Stettner, C. A1 - Taffe, A. A1 - Wöstmann, Jens T1 - Guideline on NDT-supported reliability assessment of existing structures - Current developments in Germany N2 - Information about an existing structure can be collected at certain costs to evaluate the reliability and condition as realistically as necessary. This information can be relevant or irrelevant, true or biased, precise or imprecise. The incorporation of relevant and quality-assessed measured information into reliability reassessment offers the chance to extend remaining lifetimes and support decision making about optimal actions or maintenance strategies. This paper shows recent developments in a national research project that aims to produce a guideline on the NDT-based, structure-specific modification of partial safety factors. The general methodology, results from recalculations according to the Eurocodes and metrologically solvable testing tasks relevant in the recalculation of the concrete bridges are shown and compared with the non-destructive testing methods applicable to concrete bridges. A case study is used to demonstrate that as-built drawings, in this case of the positions of tendons and shear reinforcement, can be verified using the radar method. KW - Non-destructive testing KW - Concrete bridges KW - Partial safety factor modification PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584862 DO - https://doi.org/10.1002/cepa.2168 SN - 2509-7075 VL - 6 IS - 5 SP - 537 EP - 543 PB - Ernst & Sohn CY - Berlin AN - OPUS4-58486 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan A1 - Braml, T. A1 - Taffe, A. A1 - Maack, Stefan ED - Li, J. ED - Spanos, D. ED - Chen, J. B. ED - Peng, Y. B. T1 - Towards NDT-supported decisions on the reliability of existing bridges N2 - A major advantage in the reassessment of existing structures is the possibility of including measured data that describe the actual properties and the current condition of the structure to be reassessed. Currently, the incorporation of such measured information is mostly unregulated. However, the use of measurement results is vitally important, since a measured data-based improvement of the computation models level of approximation can lead at least to more meaningful results, possibly to extended remaining life times of the structure and in the best case to a saving of resources. Conversely, not appreciating well measurable and relevant information can be equated with a waste of resources. In this paper, a concept for the comparable use of non-destructively measured data as basic variables in probabilistic reliability assessments is outlined and examined using a typical prestressed concrete road bridge as a case-study. An essential requirement is the calculation of measurement uncertainties in order to evaluate the quality of the measurement results comparably. In conclusion, the example of ultrasonic and radar measurement data is used to demonstrate the effects that the incorporation of the measured information has on the reliability of the structure. T2 - 13th International Conference on Structural Safety and Reliability (ICOSSAR 2021-2022) CY - Online meeting DA - 13.09.2022 KW - Measurement uncertainty KW - Reliability assessment KW - Existing structures KW - Concrete Bridge KW - Non-Destructive Testing (NDT) PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583013 SP - 1 EP - 10 AN - OPUS4-58301 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin A1 - Borchardt-Giers, Kerstin A1 - Aßmann, Norman A1 - Niederleithinger, Ernst T1 - Low frequency ultrasonic pulse-echo datasets for object detection and thickness measurement in concrete specimens as testing tasks in civil engineering N2 - The dataset contains raw data gathered with the ultrasonic pulse-echo method on concrete specimens. The surfaces of the measuring objects were automatically scanned point by point. Pulse-echo measurements were performed at each of these measuring points. The test specimens represent two typical testing tasks in construction industry: the detection of objects and the determination of dimensions to describe the geometry of components. By automating the measurement process, the different test scenarios are examined with a high repeatability, precision and measuring point density. Longitu- dinal and transversal waves were used and the geometrical aperture of the testing system was varied. The low-frequency probes operate in a range of up to approximately 150 kHz. In addition to the specification of the geometrical dimensions of the individual probes, the directivity pattern and the sound field characteristics are provided. The raw data are stored in a universally readable format. The length of each time signal (A-scan) is two milliseconds and the sampling rate is two mega-samples per second. The provided data can be used for comparative studies in signal analysis, imag- ing and interpretation as well as for evaluation pur- poses in different, practically relevant testing scenarios. KW - Validation KW - Puls-echo method KW - Ultrasonic KW - Non-destructive testing KW - SAFT KW - Reconstruction algorithm PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-575185 DO - https://doi.org/10.1016/j.dib.2023.109233 SN - 2352-3409 VL - 48 SP - 1 EP - 16 PB - Elsevier Inc. AN - OPUS4-57518 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Niederleithinger, Ernst T1 - Practical procedure for the precise measurement of geometrical tendon positions in concrete with ultrasonic echo N2 - Existing concrete structures were usually designed for lifetimes of several decades. The current and urgently required efforts to increase sustainability and protect the environment will likely result in extended service lives up to 100 years. To achieve such objectives, it is required to assess structures over their entire lifecycles. Non-destructive testing (NDT) methods can reliably support the assessment of existing structures during the construction, operational, and decommissioning phases. One of the most important and safety-relevant components of a prestressed concrete structure are the tendons. NDT methods such as the ultrasonic echo method are suitable for both the detection and the localization of the tendons, i.e., the measurement of their geometrical position inside the component. The uniqueness of structures, concrete heterogeneity, and varying amounts of secondary components such as the reinforcement represent obstacles in the application of these methods in practice. The aim of this contribution is to demonstrate a practicable procedure, that can be used in the field to determine the parameters required for the measuring data analysis without extensive knowledge about the investigated components. For this purpose, a polyamide reference specimen is used to show which steps are required to obtain reliable imaging information on the position of tendons from the measurement data. The procedure is then demonstrated on a concrete test specimen that covers various relevant and practice-oriented test scenarios, such as varying tendon depths and component thicknesses. T2 - International Conference on Concrete Repair, Rehabilitation and Retrofitting (ICCRRR 2022) CY - Cape Town, South Africa DA - 03.10.2022 KW - Validation KW - Non-destructive testing KW - Ultrasonic KW - Reconstruction KW - Concrete KW - Tendon duct PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-559979 DO - https://doi.org/10.1051/matecconf/202236403007 SN - 2261-263X SP - 1 EP - 8 AN - OPUS4-55997 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Strangfeld, Christoph T1 - OsciCheck - A Novel Fluidic Transducer for Air-Coupled Ultrasonic Measurements N2 - Ultrasonic measurement technology has become indispensable in NDT-CE. Air-coupled ultrasonic (ACU) measurement techniques promise to reduce measurement time. However, the signal quality suffers from large specific impedance mismatch at the transducer-air and air-specimen interface. Additionally, large pressure amplitudes are necessary for the penetration depth required in NDT-CE applications. To address the specific requirements of ultrasonic testing in NDT-CE, a robust ACU transducer was developed, that generates ultrasound by quickly switching a pressurized air flow. The simple design of the fluidic transducer makes the device maintenance free and resilient against harsh environmental conditions. Since the signal is generated by aeroacoustics, there is no specific impedance mismatch between the transducer and the surrounding air. The ultrasonic signal exhibits frequencies in the 30-60 kHz range and is therefore well suited to penetrate heterogenous materials such as concrete. This contribution gives an introduction in the working principle and signal characteristics of the fluidic transducer. Its applicability to measurements in concrete is verified. A detailed outlook is given to discuss the future potential of fluidic ultrasonic actuators. T2 - NDT-CE 2022 CY - Zurich, Switzerland DA - 16.08.2022 KW - Air-coupled ultrasound KW - Nondestructive testing KW - Fluidics KW - Bistable amplifier KW - Aeroacoustics PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-555271 UR - https://www.ndt.net/search/docs.php3?id=27319 VL - 2022/09 SP - 1 EP - 9 PB - NDT.net CY - Bad Breisig AN - OPUS4-55527 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Gebauer, D. A1 - Gutiérrez, R, A1 - Marx, S. A1 - Butler, M. A1 - Grahl, K. A1 - Thiel, T. A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Pirskawetz, Stephan A1 - Breit, W. A1 - Schickert, M. A1 - Krüger, M. T1 - Interrelated dataset of rebound numbers, ultrasonic pulse velocities and compressive strengths of drilled concrete cores from an existing structure and new fabricated concrete cubes N2 - Two test series were examined using nondestructive measuring methods by six independent laboratories before determining their compressive strength. The nondestructive test methods used were the rebound hammer and ultrasonic pulse velocity measurement. Two types of geometries were investigated: drilled cores and cubes. The measurement procedure for each of these datasets is conditioned to the geometry and is therefore different. The first series consists of 20 drilled cores (approximately diameter/height = 10 cm/20 cm) from the 55-year-old Lahntal Viaduct near Limburg, Germany. After preparation in the first laboratory, the lateral surface of the drilled cores was tested with the rebound hammer using a given pattern. Every laboratory tested every drilled core at different locations. Ultrasonic measurements in transmission were performed repeatedly at predefined points on the flat surfaces of the specimen. The second series consisted of 25 newly manufactured concrete cubes of a mix with a target concrete strength class of C30/37. The edge length was 15 cm. Each laboratory received five specimens of this test series. Thus, contrary to the first series, each specimen was tested by only one laboratory. Two side faces of each cube were tested with the rebound hammer. In addition, ultrasonic measurements were performed by one laboratory. The time of flight was measured between the tested side faces of the rebound hammer at different positions. For both series, rebound hammers were used to determine the R-value as well as the Q-value. The rebound hammer models within the laboratories were always the same, while they differed between the laboratories. The ultrasonic measurements took place with different measurement systems and couplants. Finally, both specimen series were tested destructively for compressive strength. The dataset contains the raw data summarized in tabular form. In addition, relevant calculated data are included in some cases. For the ultrasonic measurements, the time of flight has already been converted into the ultrasonic velocity. Besides, in addition to the raw data of the compressive strength test (force, weight, and geometry values), the calculated compressive strengths and densities are also provided. KW - Nondestructive testing KW - Ultra sound KW - Rebound hammer KW - Existing structure KW - Civil engineering PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-574655 DO - https://doi.org/10.1016/j.dib.2023.109201 SN - 2352-3409 VL - 48 IS - 109201 SP - 1 EP - 13 PB - Elsevier Inc. AN - OPUS4-57465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kanzler, D. A1 - Schmitt, M. A1 - Maack, Stefan A1 - Baensch, F. T1 - Erarbeitung einer Norm für einen standardisierten Prozess zur probabilistischen Bewertung von Prüfverfahren N2 - Im DIN-Normenausschuss Materialprüfung (NMP) wurde das Normungsgremium NA 062-08-28 AA „Qualifizierung von zerstörungsfreien Prüfungen“ reaktiviert. Das Ziel der Reaktivierung ist die Erarbeitung einer Norm für einen standardisierten Prozess zur probabilistischen Bewertung von Prüfverfahren. In der zerstörungsfreien Prüfung (ZfP) führt die Ermittlung von Mess- / Prüfunsicherheiten von Prüfverfahren, in normativer Hinsicht in Deutschland und Europa, noch ein Schattendasein. Die Norm ISO IEC 17025 und auch der VDA-Band 5 wurden weiter in Richtung Messunsicherheit entwickelt, allerdings führt ihre Anwendung in der ZfP zu Problemen. Der Arbeitsausschuss NA 062-08-28 AA soll hier den Brückenschlag zwischen Messunsicherheit, objektiver statistischer Bewertung für ZfP-Verfahren und eine weitere Stärkung der probabilistischen Bruchmechanik erreichen. Geplant ist daher die Erarbeitung einer DIN-Norm, welche die Kriterien für eine korrekte Versuchsplanung, ein praktikables Vorgehen zur Bewertung der Prüfergebnisse und die mathematische Überführung in eine Zuverlässigkeitsaussage enthält. Es soll ein Leitfaden erstellt werden, der für ein möglichst breites Branchenspektrum eingesetzt werden kann, unabhängig von den Besonderheiten verschiedener Industriezweige. Dargestellt werden das relevante Normungsgremium sowie der Hintergrund des zu erstellenden Dokuments. T2 - DGZfP Jahrestagung 2023 CY - Friedrichshafen, Germany DA - 15.05.2023 KW - Validation KW - Probabilistischen Bewertung KW - Zerstörungsfreie Prüfverfahren KW - POD PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-584176 UR - https://www.ndt.net/search/docs.php3?id=28574 SN - 978-3-947971-29-9 SP - 1 EP - 8 PB - NDT.net AN - OPUS4-58417 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin A1 - Niederleithinger, Ernst T1 - Low frequency ultrasonic dataset for pulse echo object detection in an isotropic homogeneous medium as reference for heterogeneous materials in civil engineering N2 - The dataset presented contains ultrasonic data recorded in pulse echo mode. The investigated specimen is made of the isotropic homogeneous material polyamide and has a drill hole of constant diameter running parallel to the surface, which was scanned in a point grid using an automatic scanner system. At each measuring position, a pitch-catch measurement was performed using a sampling rate of 2 MHz. The probes used are arrays consisting of a spatially separated receiving and in-phase transmitting unit. The transmitting and receiving sides each consist of 12 point-shaped single probes. These dry-point contact (DPC) probes operate according to the piezoelectric principle at nominal frequencies of 55 kHz (shear waves) and 100 kHz (longitudinal waves), respectively, and do not require a coupling medium. The measurements are performed with longitudinal (100 kHz) and transverse (55 kHz) waves with different geometric orientations of the probe on the measurement surface. The data presented in the article provide a valid source for evaluating reconstruction algorithms for imaging in the low-frequency ultrasound range. KW - Non-destructive testing KW - Ultrasound KW - Pulse-echo method KW - Reference material KW - Reconstruction algorithm KW - Validation PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-547326 DO - https://doi.org/10.1016/j.dib.2022.108235 VL - 42 SP - 1 EP - 11 PB - Elsevier Inc. AN - OPUS4-54732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan A1 - Schönsee, Eric A1 - Schweitzer, Thorge A1 - Strangfeld, Christoph T1 - Acoustic and flow data of fluidic and piezoelectric ultrasonic transducers N2 - This data article presents characteristic acoustic and flow data of a fluidic ultrasonic transducer as well as acoustic data of a commercial piezoelectric ultrasonic transducer used in non-destructive testing for civil engineering. The flow data has been acquired using hot-wire anemometry and a Pitot tube. The three-dimensional acoustic data of both devices has been acquired using a calibrated microphone. The distribution of characteristic acoustic properties of both transducers are extracted and given in addition to the raw data. The data presented in the article will be a valuable source for reference and validation, both for developing fluidic and alternate ultrasound generation technologies. Furthermore, they will give additional insight into the acoustic-flow interaction phenomena of high speed switching devices. This article is accompanying the paper Experimental Analysis of the Acoustic Field of an Ultrasonic Pulse Induced by a Fluidic Switch (Bühling et al., 2021) published in The Journal of the Acoustical Society of America, where the data is interpreted in detail and the rationale for characteristic sound properties of the fluidic transducer are given. KW - Ultrasound KW - Non-destructive testing KW - Air-coupled ultrasound KW - Fluidics KW - Acoustic-flow interaction KW - Piezoelectric transducer PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-531308 DO - https://doi.org/10.1016/j.dib.2021.107280 VL - 38 SP - 1 EP - 8 PB - Elsevier CY - Amsterdam AN - OPUS4-53130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Maack, Stefan T1 - Nutzung von ZfP-Daten bei der Nachrechnung von Brücken - Beispiel Regenbrücke Roding N2 - Im Laufe des Lebenszyklus einer Brücke kann es erforderlich sein, diese hinsichtlich der Tragfähigkeit neu zu bewerten. Ursächlich hierfür sind beispielsweise sich ändernde Einwirkungen, wie steigende Verkehrslasten oder auch neuere Erkenntnisse, die beim ursprünglichen Bauwerksentwurf noch nicht berücksichtigt wurden. Die aufgeführten Ursachen treten hierbei meisten nach mehreren Jahrzehnten der Nutzung des Bauwerkes auf. In Deutschland findet eine planmäßige Neubewertung für Brückenbauwerken des Bundes und der Länder auf Basis der im Mai 2011 eingeführten Nachrechnungsrichtline statt. Neben der Neubewertung zur Gewährleistung der Zuverlässigkeit im laufenden Betrieb ist es insbesondere im Rahmen des Abbruches von Bauwerken wichtig Resttragfähigkeiten beurteilen zu können. Die Zuverlässigkeit der Berechnungsergebnisse hängt insbesondere von der Anzahl und von der Qualität der einbezogenen Informationen ab. Durch die Anwendung von zerstörungsfreien Prüfmethoden können quantitative Informationen gesammelt werden, die für die Beurteilung der Tragwerke sowohl relevant als auch ausreichend genau sind. Die gemessenen Daten können explizit in probabilistische Berechnungsmodelle für die Nachrechnung einer Brücke einfließen. Dadurch wird das Modell sukzessive an die Realität angenähert — in anderen Worten: "zugeschärft". Die Zuverlässigkeit der Ergebnisse der Nachrechnung steigt. In diesem Beitrag wird an einem konkreten Beispiel der gegenwärtige Stand von Technik und Forschung für ausgewählte Fragstellungen gezeigt. Im Rahmen der erstellten Abbruchstatik einer vorgespannten Brücke aus Beton wurden Ergebnisse der zerstörungsfreien Prüfung verwendet, um Spanngliedlagen für eine Beprobung zu detektieren. Darüber hinaus wurden die Messergebnisse mit wissenschaftlichen Methoden (Phasenauswertung) ausgewertet, um den Zustand der Verpressung der Spannglieder beurteilen zu können. Weiterhin werden die gewonnenen Messdaten der zerstörungsfreien Prüfung verwendet, um den Nachweis zu erbringen, dass auf deren Grundlage eine zuverlässigere Beurteilung der Tragfähigkeit des Bauwerkes erfolgen kann. Hierfür werden die ersten Ergebnisse der Voruntersuchungen für den Biegenachweis der vorgespannten Brücke präsentiert. T2 - Fachtagung Bauwerksdiagnose 2020 CY - Berlin, Germany DA - 13.02.2020 KW - Zerstörungsfreie Prüfung KW - Brückenbauwerke KW - Nachrechnungsrichtlinie KW - Abbruchstatik PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504471 AN - OPUS4-50447 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Küttenbaum, Stefan T1 - Beurteilung von Bestandsbauwerken mit zerstörungsfrei gemessenen Daten - Erprobung eines neuen Konzepts an der Regenbrücke Roding N2 - Fortwährend besteht ein wesentlicher Bedarf an Nachrechnungen von bestehenden Brückenbauwerken. Die Zuverlässigkeit der Berechnungsergebnisse hängt insbesondere von der Anzahl und von der Qualität der einbezogenen Informationen ab. Durch die Anwendung von zerstörungsfreien Prüfmethoden können quantitative Informationen gesammelt werden, die für die Beurteilung der Tragwerke sowohl relevant als auch ausreichend genau sind. Die gemessenen Daten können explizit in probabilistische Berechnungsmodelle für die Nachrechnung einer Brücke einfließen. Dadurch wird das Modell sukzessive an die Realität angenähert — in anderen Worten: "zugeschärft". Die Zuverlässigkeit der Ergebnisse der Nachrechnung steigt. In diesem Posterbeitrag wird ein entwickeltes Konzept für die Verwendung von Messergebnissen (anstelle von deterministischen Informationen und Annahmen) im statischen Nachweis zusammengefasst. Am Fallbeispiel einer Spannbetonbrücke werden die Vorteile des dargestellten Ansatzes aufgezeigt. Die Messgrößen (hier die Positionen der Längsspannglieder) und die Messstrategien können anhand von Sensitivitätsanalysen definiert und die Anforderungen an die Messergebnisse aus der statischen Berechnung spezifiziert werden. Die Auswirkungen a) der Messunsicherheit auf die Tragwerkszuverlässigkeit sowie b) von gegenüber den vor den Messungen verfügbaren Informationen abweichenden Messwerten sind am Beispiel der Lokalisierung der Längsspannglieder durch Ultraschall- und Radarmessungen dargestellt. T2 - Fachtagung Bauwerksdiagnose 2020 CY - Berlin, Germany DA - 13.02.2020 KW - Spannbetonbrücke KW - Zerstörungsfreie Prüfung KW - Messung KW - Nachrechnung PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-504014 AN - OPUS4-50401 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühling, Benjamin A1 - Maack, Stefan T1 - Improving onset picking in ultrasonic testing by using a spectral entropy criterion N2 - In ultrasonic testing, material and structural properties of a specimen can be derived from the time-of-flight (ToF). Using signal features, such as the first peak or envelope maximum, to calculate the ToF is error-prone in multipath arrangements or dispersive and attenuating materials, which is not the case for the signal onset. Borrowing from seismology, researchers used the Akaike information criterion (AIC) picker to automatically determine onset times. The most commonly used formulation, Maeda's AIC picker, is reassessed and found to be based on inappropriate assumptions for signals often used in ultrasonic testing and dependent on arbitrary parameters. Consequently, an onset picker for ultrasonic through-transmission measurements is proposed, based on a spectral entropy criterion (SEC) to model the signal using the AIC framework. This SEC picker takes into account the spectral properties of the ultrasonic signal and is virtually free of arbitrary parameters. Synthetic and experimental data are used to compare the performance of SEC and AIC pickers. It is shown that the accuracy of onset picking is improved for densely sampled data. KW - Akaike information criterion picker KW - Nondestructive testing KW - Ultrasound KW - Time of flight PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-594284 UR - https://pubs.aip.org/asa/jasa/article/155/1/544/3061576/Improving-onset-picking-in-ultrasonic-testing-by DO - https://doi.org/10.1121/10.0024337 SN - 0001-4966 VL - 155 IS - 1 SP - 544 EP - 554 PB - AIP Publishing CY - Melville, NY, USA AN - OPUS4-59428 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hatz, N. A1 - Averin, Anton A1 - Lecompagnon, Julien T1 - Automated non-destructive internal corrosion detection on radioactive drums (ZIKA) N2 - Against the backdrop of extended storage times in German interim storage facilities and the increase in low- and medium-level radioactive waste, monitoring container integrity is of critical importance. The ZIKA (Automated non-destructive internal corrosion detection on radioactive drums/15S9446A) research project, carried out as part of the FORKA funding initiative, presents an automated system for non-destructive testing (NDT) of radioactive waste drums. The primary goal is the reliable early detection of internal corrosion in order to identify safety risks before the integrity of the containers is compromised by externally visible degradation. As a further development of the predecessor project EMOS, the system architecture has been optimized for mobile use in a compact 10-foot container. The novel design integrates complex lifting mechanisms and robotics to ensure complete inspection of the entire drum surface, including the bottom. The multi-sensory approach combines laser scanners for topographic mapping, smart cameras for detecting external defects, and active thermography for identifying internal corrosion. Experimental validations by the Federal Institute for Materials Research and Testing (BAM) showed that laser thermography is more robust and reliable in defect detection than flash thermography. Machine learning algorithms were implemented for data analysis, with random forest models achieving the highest accuracy in defect classification and artifact suppression. The ZIKA system thus represents a significant contribution to increasing long-term safety standards in nuclear interim storage facilities. KW - Radioactive waste management KW - Non-destructive testing (NDT) KW - Automated inspection systems KW - Active thermography KW - Corrosion detection KW - Machine learning PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660195 DO - https://doi.org/10.1515/kern-2025-0101 SN - 0932-3902 SP - 1 EP - 12 PB - Walter de Gruyter GmbH AN - OPUS4-66019 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Heimann, Jan A1 - Charmi, Amir A1 - Hashemi, Seyedreza A1 - Karapanagiotis, Christos A1 - Lis, Sebastian A1 - Schrödter, Moritz A1 - Prager, Jens T1 - Innovative Echtzeitüberwachung von Wasserstoffdruckbehältern mittels akustischer und faseroptischer Methoden N2 - Der Übergang zu Wasserstoff als Energieträger erfordert den Einsatz automatisierter Online-Überwachungssysteme für Gasspeicher, da die zunehmende Anzahl an Druckbehältern für Transport und Lagerung eine manuelle Inspektion nicht mehr ermöglicht. Ein kontinuierliches Structural Health Monitoring (SHM) erlaubt die frühzeitige Detektion sicherheitsrelevanter Zustände wie Materialdegradation oder Leckagen. Dadurch werden Ausfälle verhindert, Betriebskosten reduziert und die Zuverlässigkeit der Anlagen erhöht. Die vorliegende Arbeit präsentiert einen Ansatz für ein innovatives Monitoring eines Wasserstoffdruckbehälters, der im Rahmen eines Pilotprojekts der Initiative "QI- Digital" entwickelt wurde. Durch die Kombination mehrerer zerstörungsfreier Prüfverfahren – geführte Ultraschallwellen, Schallemissionsanalyse und faseroptische Sensorik – wird eine kontinuierliche Zustandsüberwachung in Echtzeit realisiert. Die erfassten Daten werden lokal verarbeitet, fusioniert und über LTE/4G auf einem dezentralen Server gespeichert, wodurch eine sichere, ortsunabhängige Datenverfügbarkeit gewährleistet ist. Im Schadensfall ermöglicht eine KI-gestützte Analyse die Lokalisierung und Bewertung der Defekte sowie die Einleitung gezielter Wartungsmaßnahmen. T2 - DAGA 2026 CY - Dresden, Germany DA - 23.03.2026 KW - Structural Health Monitoring KW - Zerstörungsfreie Prüfung KW - Wasserstoffdruckbehälter KW - Zustandsüberwachung PY - 2026 UR - https://pub.dega-akustik.de/DAGA_2026/ DO - https://doi.org/10.71568/daga2026.431 SP - 94 EP - 97 AN - OPUS4-66045 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Thermografie in Bewegung: Dynamische Prüfung im Feld und Labor N2 - Thermografische Prüfverfahren ermöglichen eine effiziente und zerstörungsfreie Bewertung kritischer Bauteile, selbst wenn sich Kamera und Objekt relativ zueinander bewegen. Anhand verschiedener Anwendungsszenarien wird deutlich, welchen Mehrwert die Thermografie für Integritätsbewertung und Wartungsplanung moderner Energieinfrastruktur bietet. Ob im Feld, im Teststand oder im Labor – sie erlaubt schnelle Messungen, liefert tiefe Einblicke in das Innenleben komplexer Strukturen und unterstützt damit die frühzeitige Erkennung von Schäden sowie die Qualitätssicherung und Weiterentwicklung kritischer Bauteile. Im ersten Teil wird die bodengestützte passive Thermografie an Rotorblättern von Windenergieanlagen betrachtet. Die Methode ermöglicht eine schnelle, berührungslose Zustandsbewertung im laufenden Betrieb. Da die Messung aus der Distanz erfolgen kann, eignet sie sich ideal zur regelmäßigen Zustandsüberwachung ohne Stillstand der Anlage und liefert damit eine wirtschaftlich attraktive Alternative zu aufwendigen stationären Prüfungen. Die Bewegung der Rotorblätter während des Betriebs sowie die laufenden Änderungen der thermischen Randbedingungen durch wechselnde Einstrahlung, tageszeitliche Temperaturschwankungen und aerodynamische Effekte beeinflussen die Temperaturverteilung deutlich, was eine tiefergehende Interpretation der Messergebnisse nötig macht. Der zweite Teil befasst sich mit der aktiven Laserthermografie an Gasturbinenschaufeln im Labor. Anders als in der zuvor beschriebenen Anwendung wirkt die Relativbewegung zwischen Laseranregung und Bauteil hier nicht als Störfaktor oder Testmodalität, sondern ist ein zentraler Bestandteil der Prüfmethode. Erst durch das kontrollierte Abscannen der Schaufeloberfläche entstehen charakteristische thermische Signaturen, die die Detektion kleinster Oberflächenrisse ermöglichen. Die Kombination aus bewegter Anregung und hochauflösender Thermografie liefert damit Informationen, die mit konventionellen Prüfverfahren konkurrieren, ohne dabei auf umweltbelastende Verbrauchstoffe oder manuelle Prüfung angewiesen zu sein. T2 - 1. Internationales DACH-Thermografie-Symposium CY - Friedrichshafen, Germany DA - 09.05.2026 KW - Thermografie KW - Laserthermografie KW - Composites KW - GFRP KW - Automation KW - Automatisierte ZfP KW - Nondestructive Testing PY - 2026 AN - OPUS4-66048 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Experimentelle Simulation innerer Defekte in der Ermüdungsprüfung von GFK-Großkomponenten N2 - Großformatige glasfaserverstärkte Kunststoffbauteile spielen im Bereich der Windenergie eine zentrale Rolle, da sie ein hervorragendes Verhältnis von Festigkeit zu Gewicht, hohe Dauerfestigkeit sowie ausgeprägte Beständigkeit gegenüber Umwelteinflüssen aufweisen. Diese Eigenschaften machen GFK ideal für Rotorblätter und andere großflächige Komponenten von Windenergieanlagen. Die Prüfung solcher Bauteile während Zulassung, Fertigung und Einsatz ist entscheidend, um ihre strukturelle Integrität und Lebensdauer sicherzustellen. Die thermografische Inspektion als zerstörungsfreie Prüfmethode eignet sich besonders gut zur berührungslosen Detektion typischer Defekte über große Flächen. Werden GFK-Komponenten wechselnden Belastungen ausgesetzt, führen Defekte wie Delaminationen zu einer Dissipation mechanischer Energie, wodurch charakteristische thermische Signaturen entstehen, die in den Thermogrammen sichtbar werden. Diese Signaturen werden jedoch durch die (anisotrope) diffusive Wärmeleitung verzerrt und müssen korrigiert werden. Die Herstellung mehrerer fehlerhafter Großprüfkörper zur Evaluierung thermografischer Prüfmethoden ist aufgrund von Kosten und Aufwand nicht praktikabel. Um dies zu umgehen, wurde ein experimenteller Ansatz entwickelt, mit dem sich beliebige thermische Signaturen flexibel in GFK-Bauteilen erzeugen lassen. Ein lasergekoppelter DLP-Projektor erwärmt dabei ein GFK-Panel durch räumlich modulierte Heizmuster auf der Rückseite. Auf der Vorderseite kann eine Infrarotkamera die durch den Wärmetransport über die Dicke verzerrte thermische Signatur messen. Dieser Ansatz ermöglicht die Erzeugung umfangreicher thermografischer Datensätze beliebiger Defektgeometrien, die das anisotrope Wärmeleitverhalten sowie Messunsicherheiten realistisch abbilden und sich zur Validierung numerischer Simulationsmodelle eignen. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Thermography KW - Composite Materials KW - Wind Energy KW - Defect Simulation PY - 2026 UR - https://www.ndt.net/?id=32820 AN - OPUS4-66069 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Der KI-VISIR Datensatz: passive Thermografie von Windenergieanlagen im Betrieb N2 - Die zunehmende Nutzung von Windkraftanlagen erfordert die Entwicklung und Anwendung fortschrittlicher Zerstörungsfreier Prüfverfahren (ZfP) zur Zustandsüberwachung der Rotorblätter im laufenden Betrieb. Oberflächenschäden, insbesondere die Erosion der Vorderkante (Leading Edge Erosion), führen zu einem vorzeitigen Übergang von laminarer zu turbulenter Strömung und sind die Hauptursache für erhebliche Verluste der jährlichen Energieproduktion. Das KI-VISIR-Projekt nutzt die berührungslose Infrarot-Thermografie als ZfP-Methode, um die resultierenden thermischen Turbulenzmuster (thermal turbulence pattern - TTPs) zu visualisieren. Zur Automatisierung dieser anspruchsvollen Inspektionsaufgabe wurde Künstliche Intelligenz (KI) eingesetzt: Ein Convolutional Neural Network (CNN), basierend auf der YOLOv9-Architektur, wurde entwickelt und anhand von über 2000 manuell annotierten Thermogrammen trainiert, um TTPs automatisch zu detektieren. Um die thermografischen Befunde zu korrelieren, wurden die Daten von 30 in Betrieb befindlichen Windkraftanlagen synchron mit hochauflösenden visuellen Aufnahmen ergänzt. Als zentrales Ergebnis dieser Forschung ist der KI-VISIR-Datensatz entstanden. Dieser einzigartige Datensatz ist frei verfügbar und kann von der weltweiten Forschungsgemeinschaft genutzt werden. Er umfasst 1206 Thermogramme als rohe Temperatur-Arrays, 2160 korrespondierende visuelle Bilder und die annotierten TTPs. Die Bereitstellung dieser kombinierten visuellen und thermischen Daten ermöglicht eine eingehende Analyse der Korrelation zwischen sichtbaren Defekten und aerodynamischen Effekten. Der Datensatz bildet somit eine essentielle und offene Grundlage für die Validierung und Weiterentwicklung neuer KI-basierter ZfP-Algorithmen für die Windenergieindustrie. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Thermografie KW - Composite materials KW - ZfP KW - Thermal turbulence patterns KW - Datensatz PY - 2026 AN - OPUS4-66070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lecompagnon, Julien T1 - Aktive Thermografie mit Pulskompression für thermisch schnelle Materialien T1 - Active thermography with pulse compression for thermally fast materials N2 - Die aktive thermografische Prüfung thermisch schneller Materialien stellt für viele angewandte Inspektionsszenarien eine Herausforderung dar. Aufgrund der hohen thermischen Diffusivität erfolgt die Wärmeausbreitung dort deutlich schneller, was sowohl deutlich höhere Bildraten der eingesetzten IR-Kameras als auch eine wesentlich breitbandigere Anregung erforderlich macht. Um diesen Anforderungen gerecht zu werden, erfordert die Anwendung einer konventionelle Puls-Thermografie extrem kurze, hochenergetische Anregungspulse. Dies stellt eine besondere praktische Hürde dar, da die verfügbare Laser-Spitzenleistung dabei für größere Flächen schnell limitierend wirkt und die notwendigen Bestrahlungsstärken Schäden an der Bauteiloberfläche verursachen können. Codierte Anregung hat sich als eine mögliche Lösung zur Überwindung dieser Einschränkungen erwiesen. Anstatt eines einzelnen Hochleistungspulses wird die Anregung zeitlich über eine codierte Sequenz über eine längere Dauer gestreckt, wodurch die Erwärmungsenergie schonend über größere Zeit verteilt wird. In einem zusätzlichen Nachverarbeitungsschritt wird die gemessene thermische Antwort anschließend mit einem vorab bestimmten Matched-Filter korreliert, um eine effektive Kurzpulsantwort zu extrahieren. In diesem Vortrag berichten wir über unsere Fortschritte bei der Entwicklung angepasster Matched-Filter für optimale kodierte unipolare thermische Anregung sowie über deren Anwendung in der zerstörungsfreien Prüfung thermisch schneller Materialien. N2 - Active thermographic testing of thermally fast materials remains challenging in many applied inspection scenarios. Due to their high thermal diffusivity thermal diffusion happens much more quickly and necessitate higher IR-camera frame rates and higher bandwidth excitation. Meeting these temporal demands with conventional pulse thermography typically necessitates extremely short, high-energy excitation pulses, a practical challenge that can surpass available laser peak power or risk surface damage. Coded excitation has shown to be one possible solution to overcome these limitations. Rather than employing a single, high-peak-power pulse, the excitation is stretched in time over a coded, longer-duration sequence that distributes energy safely over time. In an additional post-processing step, the measured thermal response is then correlated with a pre-determined matched-filter to synthesize an effective short-pulse response. In this presentation, we report on our progress in developing customized matched filters for optimal coded unipolar thermal excitation and their application in non-destructive testing of thermally fast materials. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Thermografie KW - Composite materials KW - ZfP KW - Coded excitation PY - 2026 AN - OPUS4-66078 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Yagdjian, H. T1 - Mutual information-based principal component analysis (PCA) for thermographic defect detection in CFRP composites N2 - Die effiziente zerstörungsfreie Prüfung (NDT) von Verbundwerkstoffen wird immer wichtiger, da Materialdefekte die komplexe strukturelle Integrität der Bauteile maßgeblich beeinflussen. Die Infrarot-Thermografie (IRT) stellt in diesem Zusammenhang eine schnelle und berührungslose Methode zur Detektion thermischer Anomalien dar, die auf verborgebne Defekte hinweisen können. Es wurden zahlreiche Post-Processing-Methoden entwickelt, die dazu dienen, Defektsignale effizient aus Thermogrammen zu extrahieren. Zu diesen Methoden zählen unter anderem die Pulsed Phase Thermography (PPT), die Differential Absolute Contrast (DAC), die Thermographic Signal Reconstruction (TSR), Principal Component Thermography (PCT) und die Thermal Shock Response Spectrum (TSRS). Es konnte festgestellt werden, dass sich PCT als effektives Verfahren etabliert hat, um signifikante Merkmale zu isolieren. Es liegen verschiedene Varianten vor, beispielsweise basierend auf klassisch linearer, nichtlinearer bzw. Kernel-basierter PCA. Obwohl Kernel-PCA die Anwendungsgrenzen der klassischen PCA erweitert und die Abbildung nichtlinearer Strukturen ermöglicht, bleibt das Verfahren aufgrund der notwendigen Parametrisierung des gewählten Kernels funktional eingeschränkt. In vorliegenden Arbeit wird ein auf Mutual Information (MI) basierender Ansatz und deren Optimierung vorgeschlagen, bei dem die Abhängigkeitsstruktur (Kovarianzmatrix) der Daten über eine MI-basierte Matrix beschrieben und anschließend analog zur klassischen PCA eine Eigenwertzerlegung durchgeführt wird. Normierte MI wird dabei als modellunabhängiges Maß eingesetzt, das sowohl lineare als auch verschiedene, nichtlineare Zusammenhänge zwischen den thermografischen Merkmalen erfassen und damit die Defektstrukturen besser abbilden kann. Das entwickelte Verfahren wurde sowohl qualitativ als auch quantitativ anhand von Signal-to-Noise-Ratio (SNR) und Tanimoto-Kriterien mit gängigen PCT-Methoden verglichen. Im Rahmen der Untersuchung wurde ein Prüfkörper verwendet, der eine CFK-Platte mit sechs in unterschiedlichen Tiefen integrierten Defekten aus FEP-Folien umfasste. T2 - Jahrestagung der Deutschen Gesellschaft für Zerstörungsfreie Prüfung (DGZfP) 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Non-Destructive Testing KW - Infrared-Thermography KW - Principal Component Thermography KW - Mutual Information PY - 2026 AN - OPUS4-66079 LA - mul AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Datengetriebene Klassifikation von Kunststoffen mittels LIBS und THz N2 - Kunststoffe sind aufgrund ihrer hervorragenden gewichtsspezifischen Eigenschaften auch künftig für zahlreiche technische Anwendungen unverzichtbar. Eine funktionierende Kreislaufwirtschaft ist jedoch entscheidend, um ihren Einsatz nachhaltig und ressourceneffizient zu gestalten. Bei der Wiederverwertung wird zwischen mechanischem, chemischem und thermischem Recycling unterschieden, wobei die beiden erstgenannten grundsätzlich vorzuziehen sind. Eine Grundvoraussetzung für jedes erfolgreiche Recycling ist die Sortierung in sortenreine Monofraktionen. In der industriellen Kunststoffsortierung kommen derzeit vor allem spektroskopische Verfahren auf Basis der Nahinfrarotspektroskopie (NIR) zum Einsatz. Dabei werden Transmissions- oder Reflexionsspektren zur Identifikation der Polymerarten genutzt. NIR-basierte Systeme stoßen jedoch an ihre Grenzen, wenn Additive oder Pigmente – insbesondere Ruß – enthalten sind. Schwarz eingefärbte Kunststoffe („black plastics“) absorbieren die NIR-Strahlung stark und können daher nicht zuverlässig detektiert werden. Sie werden folglich häufig nicht dem stofflichen Recycling zugeführt, sondern energetisch verwertet oder, sofern erlaubt, deponiert. Unter den zerstörungsfreien Verfahren bieten die laserinduzierte Plasmaspektroskopie (LIBS) sowie die im Vergleich zur NIR-Spektroskopie langwelligere Terahertz-Spektroskopie (THz) hier vielversprechende Alternativen. Beide Verfahren ermöglichen eine Identifikation von Kunststoffen anhand ihrer materialspezifischen spektralen Eigenschaften. Mithilfe geeigneter Datenverarbeitung und Klassifikationsalgorithmen ist so eine Erkennung unabhängig von Farbe oder Rußanteil möglich. In dieser Arbeit werden Mess- und Auswertemethodik von LIBS und THz vorgestellt, deren Klassifikationsergebnisse an Kunststoffen gegenübergestellt und ihr Potenzial für eine nachhaltige Kreislaufwirtschaft bewertet. Neben theoretischen Grundlagen werden aktuelle Anwendungsbeispiele präsentiert und Perspektiven für zukünftige Entwicklungen aufgezeigt. T2 - DGZfP Jahrestagung 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Kunststoffe KW - Zerstörungsfreie Prüfung KW - LIBS KW - THz KW - Materialklassifikation PY - 2026 AN - OPUS4-66095 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kruschwitz, Sabine T1 - Neues DGZfP-Merkblatt B13: Feuchtemessung im Bauwesen - Typische Prüfverfahren im Überblick N2 - Feuchte spielt im Bauwesen eine zentrale Rolle, da sie maßgeblich Einfluss auf die Dauer-haftigkeit, Gebrauchstauglichkeit und Schadensanfälligkeit von Baustoffen und Bau-konstruktionen hat. Eine fachlich fundierte Feuchtemessung ist daher eine wesentliche Voraussetzung für Schadensdiagnose, Instandsetzungsplanung, Qualitätssicherung und bau¬physikalische Bewertung. Das neue DGZfP-Merkblatt B13 „Feuchtemessung im Bauwe¬sen“, das demnächst veröffentlicht werden soll, beschreibt den aktuellen Stand der Technik zu qualitativen und quantitativen Feuchtemessverfahren und ordnet deren Möglichkeiten und Grenzen systematisch ein. Ziel des Merkblatts ist es, Baupraktiker:innen, Ingenieur:innen und Sachverständigen einen fundierten Überblick über die zugrunde liegenden physikalischen und chemischen Wirkprinzipien der Feuchtemessung zu geben und zugleich eine gemeinsame fachliche Basis für Auftraggeber:innen und Auftragnehmer:innen zu schaffen. Neben den naturwissenschaft¬lich-technischen Grundlagen werden unterschiedliche Messprinzipien, Geräteklassen und Auswerteansätze vorgestellt, die sich in verschiedenen Anwendungsfeldern bewährt haben. Praxisnahe Beispiele verdeutlichen, in welchen Fällen bestimmte Verfahren geeignet sind und wo deren Aussagekraft begrenzt ist. T2 - DGZfP Jahrestagung 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Zerstörungsfreie Prüfung KW - Feuchtemessung KW - DGzfP KW - Merkblatt KW - Bauwesen PY - 2026 AN - OPUS4-66103 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Karapanagiotis, Christos T1 - Machine learning-assisted Brillouin optical frequency domain analysis for simultaneous distributed temperature, strain and humidity sensing N2 - Distributed fiber optic sensors (DFOSs) based on Brillouin scattering have progressed significantly over the past decades and have seen many applications, particularly in the field of structural health monitoring. These applications often benefit from the capability to measure multiple parameters simultaneously, such as temperature, strain, and humidity. However, accurately measuring even a single parameter becomes challenging when the fiber is subjected to simultaneous changes in multiple parameters. This issue is known in the literature as cross-sensitivity. While solutions to mitigate cross-sensitivity in Brillouin DFOSs have been reported, they often increase the overall system’s cost or complexity by requiring the use of two optical fibers or specialty fibers. This thesis reports on the development of a machine learning-assisted Brillouin optical frequency domain analysis (BOFDA) system for simultaneous measurements of two or more parameters, including temperature, strain, and humidity. First, a BOFDA system capable of obtaining high signal-to-noise ratio (SNR) multipeak Brillouin gain spectra from a Standard telecom optical fiber is presented. These spectra are used to extract features and train simple and robust machine learning models to simultaneously predict temperature and strain. Next, the ability of BOFDA to monitor humidity using a polyimide (PI)-coated optical fiber is demonstrated. This is the first application of BOFDA for humidity sensing and one of the few in general for DFOSs. The machine learning-assisted BOFDA is also shown to be effective in discriminating humidity and temperature in a single optical fiber using a similar methodology as for temperature and strain discrimination. Finally, by combining These methods, a solution for simultaneously measuring all three parameters (temperature, strain, and humidity) using standard acrylate-coated and PI-coated optical fibers is reported. All experiments were conducted in the lab under controlled temperature and relative humidity (RH) conditions, generally ranging from 20 ◦C to 60 ◦C and from 20% to 80%, respectively. However, the reported methodologies are not inherently limited to these ranges. Compared to time-domain systems, BOFDA is a cost-effective solution; however, its measurement time is significantly longer, often by up to two orders of magnitude. Although the main focus of the thesis is to address cross-sensitivity, the issue of long measurement time could hinder many applications and is therefore also considered here. It is shown that convolutional neural networks have the potential to significantly reduce the BOFDA measurement time, alleviating the major drawback of BOFDA. However, this solution has been developed only for single-parameter sensing. The development of a time-efficient multiparameter BOFDA sensor is seen as a promising direction for future research. The outcome of this research has significant potential for applications in structural Health monitoring. Simultaneous multiparameter sensing with BOFDA could improve the safety, efficiency, and service life of critical infrastructure, such as bridges, tunnels, dams, highways, and submarine power cables. KW - Fiber optic sensors KW - Machine learning KW - Brillouin scattering KW - Structural health monitoring KW - Temperature sensing KW - Humidity sensing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-661103 DO - https://doi.org/10.14279/depositonce-25804 SP - 1 EP - 123 PB - Technische Universität Berlin CY - Berlin AN - OPUS4-66110 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - The inspection and testing of existing foundations to assess their suitability for reuse N2 - Dr. Niederleithinger will deliver the keynote address for session 2 at the conference, which focuses on the testing and evaluation of piles that are to be reused. As one of the principal investigators of the foundation re-use project REFUND (in Germany) and RUFUS (in the European Union) and co-author of various NDT and monitoring guidelines and standards, he will share his views on how the current condition and the remaining life of existing deep foundation elements can be assessed. T2 - 3rd Annual Conference on Foundation Decarbonization and Re-use CY - Amsterdam, Netherlands DA - 24.03.2026 KW - Foundation KW - Re-Use KW - NDT-CE KW - Parallel Seismic PY - 2026 AN - OPUS4-66032 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Zerstörungsfreie Untersuchungen als Basis für eine sichere Wiedernutzung von Stahlbetonelementen in Hoch und Tiefbau N2 - Wiedernutzung von Bauwerksteilen und -elementen spart Zeit, Geld, Energie, Nerven und CO2. Der Vortrag fokussiert auf zerstörungsfreie Untersuchung im Tiefbau, um weiter nutzbare Elemente, zum Beispiel Fundamentpfähle zu untersuchen und bewerten. Dazu werden zwei Beispiele gegeben, inkl. wirtschaftlicher Bewertung. T2 - Berliner Geotechnik-Seminar CY - Berlin, Germany DA - 05.02.2026 KW - Wiedernutzung KW - Fundamente KW - Zerstörungsfreie Prüfung PY - 2026 AN - OPUS4-66033 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Analog and Digital References for NDT-CE N2 - Advanced measurement methods for non-destructive testing in the construction industry (NDT-Construction), such as ultrasonic and radar echo testing, have evolved from their infancy to practical application over the past 20 years. The number of companies offering these services is growing, as is the range of equipment available. But is the quality up to par? Regarding personnel qualifications, options have been available since the introduction of DIN 4871 and will also be available in the future for certification (DIN 4873). Recommendations regarding equipment, data processing, and data presentation/transfer exist, e.g., in the DGZfP guidelines, but there are no regulations or quantitative comparison options. There are only isolated studies, e.g., on the “Probability of Detection” regarding specific inspection tasks and suitable measurement systems. Continuing earlier activities, the BAM has developed a set of test specimens whose manufacturing precision significantly exceeds the standard typically found on construction sites. These are now being used for training as well as for research. In addition, highly accurate measurement data is collected using ultrasound and radar on these and other reference specimens—some of which are more than 20 years old—and documented in detail; this data is made available to the professional community for testing and validating new evaluation and imaging methods. This wealth of data is continuously supplemented by measurements using other testing equipment and expanded to include measurements from the continuous monitoring of structures using active ultrasound. T2 - Virtual Consultancy Meeting (CM) of the International Specialist Group on Non-Destructive Testing for Civil Engineering (NDT-CE) – EVT 2506315 CY - Online meeting DA - 05.05.2026 KW - NDT-CE KW - Data KW - References KW - Specimen PY - 2026 AN - OPUS4-66031 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Niederleithinger, Ernst T1 - Längenbestimmung von Fundamentpfählen mit der Parallel-Seismik-Methode - ein Update N2 - The Parallel Seismic method is used determine the depth of foundation piles is used since decades. a hammer is used as a source on the pile top, while the first arrivals are captured by hydrophones or geophones in a borehole parallel to the pile. While oversimplified algorithms to evaluate the data, ignoring the distance between pile end borehole and thus overestimating the pile length, have been used in the past, better procedures have been published around 15 years ago, based on correction factors or ray tracing and model fitting. The latter can also deal with non-parallel boreholes or inclined piles. Meanwhile there have been several practical applications, meanly in foundation re-use scenarios. Results and experiences are presented and an open source software code demonstrated. T2 - 86. Jahrestagung der Deutschen Geophysikalischen Gesellschaft CY - Münster, Germany DA - 01.03.2026 KW - Parallel Seismic Method KW - NDT-CE KW - Foundation KW - Pile PY - 2026 AN - OPUS4-66034 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Maack, Stefan A1 - Küttenbaum, Stefan A1 - Bühling, Benjamin T1 - Low-frequency ultrasound data (pulse-echo technique) with shear horizontal and longitudinal waves on the step-shaped concrete specimen “Pk050” N2 - This dataset contains raw data acquired in ultrasound measurements on a reference specimen made of concrete at Bundesanstalt für Materialforschung und -prüfung (BAM), Berlin (Germany). The internal specimen identifier is “Pk050”. The measurements were conducted using the pulse-echo method. The upper surface of the specimen was defined as measuring area. The aim of the measurements is to determine the geometrical dimensions (thickness) of the specimen “Pk050”. In addition to this, a dataset of a second specimen with identifier “Pk266” has been acquired. Pk266 has the same geometrical dimensions and concrete recipe as Pk050, but contains tendons [Reference: https://doi.org/10.7910/DVN/NUU0WZ]. KW - Ultrasound KW - Pulse echo method KW - Synthetic Aperture Focusing Technique KW - Validation KW - Elastic wave PY - 2023 DO - https://doi.org/10.7910/DVN/9EID5D PB - Harvard College CY - Cambridge, MA, USA AN - OPUS4-57231 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Werner, Tiago A1 - Ávila Calderón, Luis A1 - Agudo Jácome, Leonardo A1 - Nolze, Gert A1 - Saliwan-Neumann, Romeo A1 - Sonnenburg, Elke A1 - Skrotzki, Birgit A1 - Madia, Mauro A1 - Evans, Alexander T1 - Microstructural investigations on the role of the manufacturing-induced cellular structure in laser-powder-bed-fused stainless steel 316L during cyclic plastic deformation N2 - The room temperature cyclic plastic deformation behavior of laser powder bed fused stainless steel 316L heat treated to two microstructural states was investigated after room temperature strain-controlled low-cycle fatigue tests. The lower temperature heat treatment (450 °C/4 h) retains the cellular structure present in an as-built material. In contrast, the higher temperature heat treatment (450 °C/4 h followed by 900 °C/1 h) is associated with the disappearance of the manufacturing-induced cellular structure (M − CS) whilst maintaining similar grain morphology and texture, consequently leading to decreased static yield strength. The two different microstructures were tested as a function of strain amplitude by both incremental step and single step testing to explore transferability of established knowledge from the latter to the former. This was followed by detailed electron microscopy studies to understand the cyclic deformation mechanisms. While both material conditions exhibited distinct cyclic softening after a short initial hardening phase, removing the M − CS induced a less pronounced subsequent degree of relative softening. Microstructural investigations of the M − CS-free condition revealed wavy-slip behavior with the formation of low energy dislocation structures acting as a softening agent. In the presence of M − CS associated with the lower-temperature heat-treated condition, microstructural evidence points towards planar slip behavior. While the mode of slip seems to change by the heterogeneities associated with the presence of cellular structure, the ability of this microstructural feature to act as barrier against plastic deformation when cyclically strained is degraded, which is reflected in the strong reduction of the cyclic yield strength. KW - PBF-LB KW - 316L KW - Low cycle fatigue (LCF) KW - Cyclic plastic deformation KW - Cellular structure KW - Transmission electron microscopy (TEM) PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-660885 UR - https://www.sciencedirect.com/science/article/pii/S0921509326006015?via%3Dihub DO - https://doi.org/10.1016/j.msea.2026.150321 SN - 1873-4936 VL - 966 SP - 1 EP - 24 PB - Elsevier B.V. AN - OPUS4-66088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Ahmadzadeh, Majid A1 - Weise, Matthias T1 - Air-coupled ultrasonic transmission using thermoacoustic transmitters and optical microphones N2 - Background, Motivation and Objective Air-coupled ultrasonic transducers are usually applied for testing of some lightweight components. To increase the bandwidth or air-coupled testing systems and thus increase their application range, thermoacoustic transducers can be paired with optical microphones in a transmission mode. Thermoacoustic transmitters are based on the thermal excitation of sound waves, while optical microphones are based on laser interferometry and Fabri-Pérot etalon. We studied the spectrum and the efficiency of the transmission of an air gap using a thermoacoustic transmitter and an optical microphone. Statement of Contribution/Methods Thermoacoustic transmitters with an electrically conductive layer of indium tin oxide (ITO) on a curved quartz glass substrate were developed. Their sound field was measured using a commercially available optical microphone Eta450 Ultra based on Fabri-Perot etalon. The curvature and the conductive layer thickness of the thermoacoustic transmitter were systematically varied to investigate their impact on the sound field and the spectrum of the measured signal for frequencies up to 1 MHz. The transmitters were excited using rectangular burst signals with a varied width. We examined the influence of all parameters on the focusing, spectrum, and sensitivity. The directivity of the microphone was evaluated as well. Results/Discussion The focusing of the sound fields of all transmitters most strongly depends on the curvature radius of the substrate. The spectrum recorded in the focus of each transducer has several maxima and minima, as shown in the left-hand diagram, which are mostly a consequence of the irregularities of the microphone spectrum. These irregularities are visible also in the directivity diagram on the right, which was recorded by rotating the microphone. The 20 dB bandwidth of the measurement system covers the range up to about 1 MHz, depending strongly on the width of the excitation pulse (left-hand diagram). This highlights a key advantage of thermoacoustic transmitters: their spectral characteristics can be controlled through the excitation conditions, offering a potentially broader range of applications compared to conventional air-coupled transmitters. One promising example is localized ultrasound spectroscopy based on the detection of local resonances. T2 - IEEE International Ultrasonic Symposium CY - Utrecht, The Netherlands DA - 15.09.2025 KW - Air-coupled ultrasound KW - Thermoacoustic transmitter KW - Sound field PY - 2025 DO - https://doi.org/10.1109/IUS62464.2025.11201651 SP - 1 EP - 4 AN - OPUS4-64541 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ziegler, Mathias T1 - Die Zukunft der Thermografie gestalten - Normung als Brücke zwischen Innovation und Anwendung N2 - Normung und Standardisierung sind essenziell, um neue zerstörungsfreie Prüftechnologien wie die Thermografie erfolgreich in die industrielle Anwendung zu überführen. Ohne einheitliche Standards mangelt es an Vertrauen, Vergleichbarkeit und Kompatibilität, was die Akzeptanz und Verbreitung neuer Verfahren hemmt. Standardisierung schafft die notwendige technische, rechtliche und wirtschaftliche Grundlage, indem sie Prüfverfahren objektivierbar, reproduzierbar und unabhängig vom Anwender macht. Sie hilft, Sicherheits- und Qualitätsanforderungen zu erfüllen, was besonders in regulierten Branchen wie der Luftfahrt oder Medizintechnik entscheidend ist. Zudem reduzieren anerkannte Standards Investitionsrisiken für Unternehmen, erleichtern die Automatisierung und beschleunigen Zulassungsprozesse. Normen fungieren somit als Brücke zwischen Forschung und industrieller Praxis, indem sie innovative Technologien in anwendbare und wirtschaftlich nutzbare Verfahren übersetzen. Dieser Beitrag beleuchtet den aktuellen Stand der Thermografie-Standardisierung auf nationaler, europäischer und internationaler Ebene und gibt einen Ausblick auf zukünftige Entwicklungen. Die Normungsarbeit ist dabei auf die Mitwirkung von Industrie, Forschung und anderen interessierten Kreisen angewiesen. Anwender, Hersteller und weitere Experten sind eingeladen, ihre Bedarfe und Ideen für neue Normungsprojekte direkt bei den Autoren einzubringen, um die Weiterentwicklung aktiv mitzugestalten T2 - DGZfP-Jahrestagung 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Thermografie KW - Normen KW - Zerstörungsfreie Prüfung PY - 2026 AN - OPUS4-66149 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lu, Xin A1 - Schukar, Marcus A1 - Grattan, K. A1 - Failleau, G. A1 - Krenek, S. T1 - Comprehensive comparison of distributed and point fibre optic temperature sensors N2 - Fibre optic sensors offer promising solutions for accurate and precise temperature monitoring across diverse application areas. This study experimentally evaluates the performance of several widely-used fibre optic temperature sensing technologies, including distributed fibre sensing systems based on Raman, Brillouin, and Rayleigh scattering effects, as well as point sensing based on fibre Bragg gratings (FBGs). Under identical thermal conditions, each sensor type is assessed in terms of sensitivity, accuracy, and uncertainty. Distributed measurements are obtained through using Raman optical time domain reflectometry, Brillouin optical time domain analysis, and optical frequency domain reflectometry (OFDR). The results obtained show clear differences in the sensitivity and precision observed, with OFDR and FBGs demonstrating superior stability and repeatability. This comparative analysis, undertaken in this comprehensive way for the first time, offers industry a wealth of foundational data for selecting suitable fibre optic temperature sensors, which can be tailored to their application-specific requirements. KW - Structural health monitoring KW - Optical fibre sensing KW - Distributed temperature sensing KW - Measurement uncertainty KW - Quasi-distributed sensing PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-661626 DO - https://doi.org/10.1088/1361-6501/ae6ac2 VL - 37 IS - 21 SP - 1 EP - 14 PB - IOP Publishing Ltd CY - Bristol, United Kingdom AN - OPUS4-66162 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Pengfei A1 - Maldague, Xavier T1 - THz-PINNs: Time-Domain Forward Modeling of Terahertz Spectroscopy With Physics-Informed Neural Networks N2 - Terahertz time-domain spectroscopy (THz-TDS) is a powerful tool for extracting optical and electrical parameters, as well as probing internal structures and surface morphology of materials. However, conventional simulation techniques, such as the finite-element method and finite-difference time-domain, face challenges in accurately modeling THz wave propagation. These difficulties arise from the broad operating bandwidth of THz-TDS (∼0.1–10 THz), which demands extremely high temporal resolution to capture pulse dynamics and fine spatial resolution to resolve microstructures and interface effects. To address these limitations, we introduce physics-informed neural networks (PINNs) into THz-TDS modeling for the first time. Through a comprehensive analysis of forward problems in the time domain, we demonstrate the feasibility and potential of PINNs as a powerful framework for advancing THz wave simulation and analysis. KW - Electrical conductivity, simulation, terahertz time-domain spectroscopy (THz-TDS) PY - 2026 DO - https://doi.org/10.1109/TTHZ.2026.3674212 SN - 2156-342X VL - 16 IS - 6 SP - 653 EP - 661 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-66169 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Pengfei A1 - Zhang, Hai A1 - Sfarra, Stefano A1 - Sarasini, Fabrizio A1 - Ding, Zijing A1 - Ibarra-Castanedo, Clemente A1 - Maldague, Xavier T1 - A novel IR-SRGAN assisted super-resolution evaluation of photothermal coherence tomography for impact damage in toughened thermoplastic CFRP laminates under room and low temperature N2 - Evaluating impact-induced damage in composite materials under varying temperature conditions is essential for ensuring structural integrity and reliable performance in aerospace, polar, and other extreme-environment applications. As matrix brittleness increases at low temperatures, damage mechanisms shift: impact events that produce only minor delaminations at ambient conditions can trigger extensive matrix cracking, fiber/matrix debonding, or interfacial failure under severe cold loads, thereby degrading residual strength and fatigue life. Precision detection and quantification of subsurface damage features (e.g., delamination area, crack morphology, interface separation) are critical for subsequent mechanical characterization and life prediction. In this study, infrared thermography (IRT) coupled with a newly developed frequency multiplexed photothermal correlation tomography (FM-PCT) is employed to capture three-dimensional subsurface damage signatures with depth resolution approaching that of X-ray micro-computed tomography. However, the inherent limitations of IRT, including restricted frame rate and lateral thermal diffusion, reduce spatial resolution and thus the accuracy of damage size measurement. To address this, we develop a new transfer learning-based infrared super-resolution generative adversarial network (IR-SRGAN) that enhances both lateral and depth-resolved imaging fidelity based on limited thermographic datasets. KW - Super-resolution KW - Low temperature KW - Infrared thermography KW - Photothermal PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-661671 DO - https://doi.org/10.1016/j.compositesb.2026.113575 SN - 1359-8368 VL - 316 SP - 1 EP - 12 PB - Elsevier Ltd. AN - OPUS4-66167 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Pengfei A1 - Zhang, Hai A1 - Sfarra, Stefano A1 - Sarasini, Fabrizio A1 - Usamentiaga, Rubén A1 - Steenackers, Gunther A1 - Ibarra-Castanedo, Clemente A1 - Maldague, Xavier T1 - Thermal Diffusivity Characterization of Impacted Composites Using Evaporative Cryocooling Excitation and Inverse Physics-Informed Neural Networks N2 - The thermal diffusivity measurement of impacted composites using pulsed methods presents an ill-posed inverse problem influenced by multiple factors such as sample thickness, cooling duration, and excitation energy. In this study, a novel excitation method—evaporative cryocooling—was introduced for measuring the thermal diffusivity of tested samples. Compared to conventional excitation modalities, evaporative cryocooling excitation is compact, portable, and low cost. However, evaporative cryocooling cannot be considered a pulsed method due to its prolonged excitation duration. In general, it is difficult to measure thermal diffusivity based on nonimpulsive pulsed excitation at times commensurate with the pulse duration, often due to ill-defined pulse shape and width and the subsequent potentially complicated thermal response, which may be subject to diffusive broadening. To address this challenge, inverse physics-informed neural networks (IPINNs) were introduced in this work and integrated with an evaporative cryocooling method. The Parker method combined with a photothermal method was employed as a reference. To improve the accuracy of both IPINNs and Parker methods, terahertz time-domain spectroscopy (THz-TDS) was employed for measuring the thickness of impacted composites. Simulations and experimental results demonstrated the feasibility and accuracy of the IPINN-based approach. KW - Thermal diffusivity KW - Evaporative cryocooling KW - Impact damage KW - Inverse physics-informed neural networks (IPINNs) PY - 2026 DO - https://doi.org/10.1109/TIM.2026.3684670 SN - 0018-9456 VL - 75 SP - 1 EP - 11 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-66168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhu, Pengfei A1 - Ghebreyesus, Silum Teaghes A1 - Zhang, Yubin A1 - Coulibaly, Mariam A1 - Côté, Jonathan A1 - Constantin, Marc A1 - Maldague, Xavier T1 - Physics-Guided Deep Neural Networks for Mineral Identification Using Terahertz Time-Domain Spectroscopy and Micro-X-ray Fluorescence N2 - Terahertz time-domain spectroscopy techniques (THz-TDS), as a relatively new spectroscopic technique, exhibit great potential in geoscience fields. In this work, THz-TDS was applied for mineral identification. Three rock core samples of lithium-bearing with unknown elemental distributions were investigated. Due to the large data volume of THz-TDS measurements, the acquired signals contain both effective and redundant information, making feature extraction a crucial step. A comprehensive evaluation of different feature extraction approaches was performed, including the original time-domain signals, spectroscopic knowledge-based representations (amplitude, phase, refractive index, and absorption coefficient maps), and a conventional statistical algorithm – principal component analysis (PCA). Among these methods, PCA achieves the most effective feature separation; however, many principal components were redundant. To overcome this limitation, a novel unsupervised deep learning framework, termed terahertz physics-guided neural network (THz-PGNN) was developed. This network incorporates physical knowledge from THz wave propagation into an unsupervised autoencoder structure, enabling the extraction of more sensitive and physically meaningful features. Comparative experiments between the conventional autoencoder and THz-PGNN show that the proposed model achieves higher sensitivity and captures deeper hidden representations of the THz data. Finally, the normalized cross-correlation algorithm from four reference pre-characterized samples and micro-X-ray fluorescence were employed to further validate the accuracy and robustness of the proposed methods. KW - Feature extraction KW - Physics guided neural networks KW - Terahertz time-domain spectroscopy KW - Autoencoder KW - Micro-X-ray fluorescence PY - 2026 DO - https://doi.org/10.1109/JSEN.2026.3684255 SN - 1530-437X SP - 1 EP - 10 PB - Institute of Electrical and Electronics Engineers (IEEE) AN - OPUS4-66170 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mielentz, Frank T1 - Ultraschallbasierte Zustandsüberwachung eines Demonstrationsbauwerks unter Tage N2 - Ultraschallmessverfahren werden seit Langem erfolgreich für Prüfaufgaben im Bauwesen eingesetzt. Die kontinuierliche Zustandsüberwachung sowie die frühzeitige Erkennung von Schäden an komplexen Neubauten und alternder Infrastruktur können durch Ultraschalltransmissionsmessungen in Kombination mit speziellen Auswertemethoden, wie beispielsweise Korrelationsverfahren oder Codawelleninterferometrie, realisiert werden. Das Ziel des Projekts besteht darin, ein Streckenabdichtungssegment aus Magnesiabaustoff mittels Transmissionsmessungen mit im Baustoff eingebetteten Ultraschallprüfköpfen auf die Ausbildung von Rissen zu überwachen und diese gegebenenfalls zu lokalisieren. Die Eignung der eingesetzten Ultraschallprüfköpfe wurde vorab im Labor geprüft, da während der Aushärtung des Baustoffs hohe Temperaturen von bis zu 110 °C sowie Drücke von bis zu 5 MPa auftreten, die zu signifikanten Belastungen der Sensorik führen können. Vor der Betonage des Bauwerks wurden insgesamt 18 Ultraschallprüfköpfe installiert. Die Instrumentierung erforderte Messkabellängen von bis zu 80 m. Zur Sicherstellung eines möglichst hohen Signal-Rausch-Verhältnisses wurden spezielle Vorverstärker entwickelt, deren Stromversorgung über die Messkabel erfolgt. Dadurch konnten die Verstärker direkt am Prüfkopf positioniert werden. Durch eine spezielle Schaltungsauslegung ist es möglich, jeden Ultraschallprüfkopf bei jeder Messung wahlweise als Sender oder Empfänger zu betreiben. Ein automatisiertes Messsystem führt in definierten Intervallen Messungen durch, um Veränderungen der Ultraschallsignale zu erfassen, die auf Schädigungen des Bauteils, wie beispielsweise Rissbildungen, hinweisen können. T2 - DGZfP-Jahrestagung 2026 CY - Aachen, Germany DA - 11.05.2026 KW - Risse KW - Ultraschallprüfung KW - Transmissionsmessung KW - Dauerüberwachung PY - 2026 UR - https://www.ndt.net/article/dgzfp2026/papers/1850_poster.pdf AN - OPUS4-66171 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brence, Blaž A1 - Lugovtsova, Yevgeniya A1 - Prager, Jens T1 - Interdigital Transducers for Structural Health Monitoring N2 - Interdigital transducers (IDTs) are a well-known tool for excitation of surface acoustic waves. The use of IDTs is versatile, but they are most commonly employed as actuators for excitation of ultrasonic guided waves (UGWs). However, they are still a relatively new technology, which leaves many possibilities for future research, especially in the scope of newly emerging structural health monitoring (SHM) systems. IDTs offer low weight, design flexibility and beam directivity, which make them ideal candidates for employment in such systems. Due to the IDTs’ and waves’ complexity, problems often cannot be described analytically, therefore they require numerical solutions and experimental validations. In this contribution, a novel, simple use of IDTs, in the scope of SHM is described. Firstly, numerical findings acquired with finite element method are presented. To validate those results, experiments in a plate-like waveguide are carried out. A good agreement between them is found. The results show the potential of the IDTs in yet another prospective application, which could be attractive for adoption in the future. T2 - 48. Jahrestagung für Akustik (DAGA) CY - Stuttgart, Germany DA - 21.03.2022 KW - Lamb waves KW - Ultrasonic Guided Waves KW - Selective excitation PY - 2022 SP - 221 EP - 224 AN - OPUS4-55501 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Brence, Blaž T1 - Interdigital Transducers for Structural Health Monitoring N2 - Interdigital transducers (IDTs) are a well-known tool for excitation of surface acoustic waves. The use of IDTs is versatile, but they are most commonly employed as actuators for excitation of ultrasonic guided waves (UGWs). However, they are still a relatively new technology, which leaves many possibilities for future research, especially in the scope of newly emerging structural health monitoring (SHM) systems. IDTs offer low weight, design flexibility and beam directivity, which make them ideal candidates for employment in such systems. Due to the IDTs’ and waves’ complexity, problems often cannot be described analytically, therefore they require numerical solutions and experimental validations. In this contribution, a novel, simple use of IDTs, in the scope of SHM is described. Firstly, numerical findings acquired with finite element method are presented. To validate those results, experiments in a plate-like waveguide are carried out. A good agreement between them is found. The results show the potential of the IDTs in yet another prospective application, which could be attractive for adoption in the future. T2 - DAGA 2022 - Jahrestagung für Akustik CY - Stuttgart, Germany DA - 21.03.2022 KW - Lamb waves KW - Ultrasonic Guided Waves KW - Selective excitation PY - 2022 AN - OPUS4-55500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tiwari, Jitendar Kumar A1 - Malladi, Bala A1 - Mishurova, Tatiana A1 - Fritsch, Tobias A1 - Nyborg, Lars A1 - Cao, Yu T1 - Influence of contour parameters on the surface roughness of fine channels produced by powder bed fusion-laser beam N2 - Surface roughness strongly influences the performance of fine internal channels in additively manufactured components. This study investigates how contour process parameters affect the surface finish of 1 mm-diameter channels produced by powder bed fusion–laser beam (PBF-LB). Five contour parameter sets with progressively increasing laser energy density (LED) were applied, while keeping infill parameters constant. Surface roughness was evaluated using surface profilometry, X-ray computed tomography (XCT), and optical microscopy (OM). Profilometry and OM provided localized measurements, whereas XCT captured full-channel roughness along the build direction. Results show that increasing LED initially reduces surface roughness due to improved melting and removal of partially fused particles, reaching optimal smoothness at an intermediate LED. Further LED increase causes roughness to rise again, attributed to balling and dross formation. Optical cross-sections depicted these trends, and XCT measurements closely matched profilometry data. The findings in this study highlight a trade-off between surface quality and dimensional accuracy, as higher LEDs improve smoothness but reduce channel diameter. This work establishes an optimal contour LED range for minimizing as-built surface roughness in fine internal channels, which can enhance the functional performance of PBF-LB components in aerospace, medical, and energy applications. KW - Additive manufacturing KW - PBF-LB KW - Surface roughness KW - Computed tomography KW - Optical tomography PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-655677 DO - https://doi.org/10.1016/j.vacuum.2026.115085 SN - 0042-207X VL - 246 SP - 1 EP - 10 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-65567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sarif, Raduan A1 - Tiebe, Carlo T1 - Early Prediction of H2 Concentration and Sensor Response Using a Multi-Layer Perceptron (MLP) N2 - The hydrogen (H2) economy is expanding rapidly, promising to be a clean energy solution; however, challenges related to flammability and gas leakage during storage and transportation remain critical. Early monitoring of rising H2 concentration is crucial for industrial safety and leakage detection; however, in practice, sensor outputs can be subject to drift from the real concentration, resulting in a calibration or adjustment being necessary for an appropriate alarm. To address this limitation, this work presents a Multi-Layer Perceptron (MLP) model that predicts the H2 concentration and the entire sensor response, including the stable value, using only a 3-second early-time window of the sensor output signal. The proposed approach enables prediction of the final concentration 62 % to 92 % faster than the traditional t90 response time across different H2 concentration levels. These results demonstrate the potential of fast, model-based prediction to enhance both the speed and reliability of H2 monitoring systems, thereby supporting the safer deployment of H2 technologies in real-world applications. N2 - Die Wasserstoffwirtschaft (H2) gilt als wichtiger Baustein für die Transformation hin zu einer kohlenstofffreien Energieversorgung. Dennoch gibt es Anforderungen für einen sicheren Umgang mit dem Energieträger Wasserstoff zur berücksichtigen. Entlang der Wertschöpfungskette stellen Leckagen ein Sicherheitsdefizit dar. Eine frühzeitige Erkennung ansteigender H2-Konzentrationen mit Gasdetektoren/Gassensorsystemen, insbesondere in abgeschlossenen Räumen oder zum Freimessen von Komponenten, ist daher von hoher Bedeutung. Diese Arbeit beschreibt die Anwendung des datenanalytischen Modells „Multi-Layer-Perceptron (MLP)“ zur Nutzung eines 3 Sekunden langen Intervalls des Sensorsignals (Zeitreihensignals), um sowohl die H2-Konzentration als auch den vollständigen Signalverlauf vorherzusagen. Der Ansatz ermöglicht eine Abschätzung der finalen Konzentration um 62% bis 92% schneller als alternative Verfahren zur Beschreibung des transienten Sensorsignalverhaltens. Die Ergebnisse zeigen, dass eine modellbasierte Vorhersage die Geschwindigkeit und Zuverlässigkeit von H2-Überwachungssystemen erhöht. Die Verwendung dieses Modells in realen Anwendungen trägt somit zur Sicherheit von Wasserstoffgassystemen bei. T2 - iCampµs Cottbus Conference 2026 CY - Cottbus, Germany DA - 05.05.2026 KW - Wasserstoff KW - Hydrogen KW - Gas sensor KW - Data Mining PY - 2026 DO - https://doi.org/10.5162/iCCC2026/P18 VL - 2026 SP - 188 EP - 193 PB - AMA Service GmbH CY - Wunstorf AN - OPUS4-66060 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lu, Xin T1 - Wavelength scanning coherent optical time domain reflectometer: principles, progress, applications N2 - Wavelength-scanning optical time-domain reflectometry (WS-COTDR) is a phase-sensitive distributed sensing technique in which the wavelength of the probe pulses is swept over a defined range rather than kept fixed. Recording the backscattered traces at each wavelength enables reconstruction of the local reflection spectrum at each position along the fiber. Environmental perturbations modify the fiber’s local properties and induce measurable spectral shifts, allowing quantitative retrieval of strain or temperature changes (Liehr 2018). Because the sensing mechanism relies on spectral shifting rather than optical phase of the backscattered light, WS-COTDR is inherently immune to fading and offers a comparatively simple system architecture. These advantages have driven rapid development since its initial demonstration. Recent progress has substantially enhanced the performance of WS-COTDR. Polarization-diversity detection has greatly reduced large measurement errors originating from cross-correlation of reflection spectra (Lu 2025). Hybrid configurations that combine WS-COTDR with conventional φOTDR overcome the limited frequency response range of the former technique (Lu 2024). Advanced signal-processing approaches, including machine-learning methods, have improved wavelength-scanning linearity (Liehr 2018), accelerated data processing (Liehr 2019), and suppressed detection noise, enabling sensing distances beyond 100 km (Liehr 2020). WS-COTDR has also matured into a practical tool for field applications. It has been deployed for traffic monitoring using dark fibers along roads and bridges (Liehr 2018, Lu 2025), and it has demonstrated reliable leakage localization in gas-storage boreholes (Lu 2021). Its strong sensitivity at low frequencies makes it particularly suitable for monitoring slow ground motion. Field trials have captured blast-induced vibrations and indicate the capability to detect long-term subsidence over multi-month periods. T2 - International Conference on Sensors and their Applications CY - Chengdu, China DA - 22.05.2026 KW - Structural health monitoring KW - Coherent optical time domain reflectometry KW - Distributed fiber sensing KW - Optical fiber sensing KW - Traffic monitoring PY - 2026 AN - OPUS4-66165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Neumann, Patrick P. A1 - Winkler, Nicolas P. A1 - Bartholmai, Matthias A1 - Schaffernicht, E. A1 - Lilienthal, A. J. ED - Tian, F. ED - Zhang, L. T1 - Long-Term Study of Low-Cost Sensor Network in Heavy Industry Environment - Potentials and Pitfalls N2 - Occupational health in industrial environments requires continuous monitoring of airborne pollutants, such as dust and gases, to ensure worker safety. Traditional monitoring systems often encounter practical and economic limitations, resulting in sparse data. This paper introduces a cost-effective solution by deploying a low-cost sensor network in a hot rolling mill, enabling continuous 24/7 gas and particle distribution monitoring. Based on a 19-month measurement campaign, we evaluated the network’s long-term performance. The results reveal significant drift and challenges in field calibration, emphasizing the need for regular maintenance and recalibration to ensure data accuracy. Despite these challenges, the study demonstrates the potential of heterogeneous sensor networks for industrial air quality monitoring, offering valuable insights into the balance between cost, performance, and long-term reliability. These findings encourage further exploration of sensor technologies and calibration strategies to enhance future monitoring systems in dynamic industrial environments. T2 - 21st International Symposium on Olfaction and Electronic Nose (ISOEN 2026) CY - Chongqing, China DA - 17.05.2026 KW - Industrial Air Quality KW - Low-Cost Sensors KW - Drift & Calibration KW - Long-Term Monitoring KW - Occupational Health PY - 2026 SP - 18 EP - 20 AN - OPUS4-66189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zia, Ghezal Ahmad Jan A1 - Torres, Benjamin Morreno A1 - Hazem, Ahmad Rashid, A1 - Patel, Ravi A1 - Kruschwitz, Sabine T1 - Meta-Learning for Adaptive Mix Design of Alkali-Activated Concrete N2 - For mix design of Alkali-Activated Concrete (AAC) accurate compressive strength predictions are required with limited availability of experimental data. Traditional machine learning models base their reliability on the amount of data used to build them. Therefore, the generalization across diverse data of AAC mixtures utilizing different precursors and activators is an issue for these models. This study introduces a meta-learning approach, leveraging Model-Agnostic Meta-Learning (MAML) and Reptile, to enable the rapid development of a predictive model for new AAC mix design. Using initially only a limited amount of data and training the model on a variety of tasks defined by AAC mix properties and curing conditions, MAML learns an optimal initialization, facilitating few-shot learning. This allows efficient fine-tuning with available data, offering enhanced adaptability and generalization across new AAC formulations. Our results demonstrate the model’s potential for real-time compressive strength predictions, optimizing both research and industry applications by reducing experimental workload and costs. T2 - RILEM Spring Convention and Conference 2025 CY - Mendrisio, Switzerland DA - 22.03.2025 KW - Sequential Learning KW - Concrete KW - Machine Learning PY - 2026 SN - 978-3-032-14170-5 DO - https://doi.org/10.1007/978-3-032-14170-5_27 VL - 66 SP - 266 EP - 280 PB - Springer Nature AN - OPUS4-66183 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -