TY - CONF A1 - Schartel, Bernhard T1 - Flammschutz für technische Kunststoffte für elektronische Anwendungen N2 - Das Brandverhalten stellt wie das ausgezeichnete elektrische Isolationsverhalten, die geringen elektrischen Verluste, die Verarbeitbarkeit und Formbarkeit eine der wesentlichen Schlüsseleigenschaften im Eigenschaftsprofil von Polymerwerkstoffen in der Elektronik und der Elektrotechnik dar. Dabei bedarf es einer Ausrüstung der Polymerwerkstoffe mit Flammschutzmittel. Die Entwicklung von immer effizienteren, synergistischen und multifunktionalen Multikomponentensystemen ist dabei eine herausragende Quelle für Innovation. Die Entwicklung und Verbesserung der werkstoff- und anwendungsspezifischen Flammschutzlösungen bestimmen die aktuellen und zukünftigen Polymermaterialien in der Elektronik und Elektrotechnik mit. Der Vortrag stellt anhand von Beispielen einige der erfolgreichen Konzepte dar. Es wird versucht, über das wissenschaftlich-systematische Verständnis Grundprinzipien und vielversprechende Lösungsstrategien zu verdeutlichen. T2 - Kunststoff trifft Elektronik, KUZ Kunststoffzentrum in Leipzig CY - Leipzig, Germany DA - 29.01.2020 KW - Flame retardant KW - Ssynergy KW - Flame retardant mode of action KW - UL 94 KW - Cone calorimeter PY - 2020 AN - OPUS4-50495 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schartel, Bernhard A1 - Kebelmann, Katharina ED - Hu, Y. ED - Wang, X. T1 - Fire testing for the development of flame retardant polymeric materials N2 - Flame retarded polymeric materials are used in various applications in which a certain fire behavior is demanded. Protection goals are defined, such as limited flammability in terms of hindered sustained ignition or limited contribution to a fire, and these protection levels are tested with defined specimens or components in defined fire scenarios, that is to say, different fire tests. Passing a specific fire test by meeting whatever its demands is often the most important development goal, so the parameters of the different fire tests vary widely to emphasize different fire properties. Some fire tests are used to screen or provide a general assessment of flame retardant polymers during development, while other fire tests and tailored experiments are performed to address special phenomena or understand the flame retardancy modes of action. For all fire testing, the devil is in the details – demanding know-how and crucial efforts to manage the quality of investigations and advanced interpretation. This chapter aims to offer a structured overview of all these aspects. KW - Fire testing KW - Flame retardant KW - Fire retardant KW - Flammability KW - Ignition KW - Oxygen index KW - Cone calorimeter KW - UL 94 KW - Developing fire KW - Uncertainty KW - Fire resistance PY - 2020 SN - 978-1-138-29578-7 SP - 35 EP - 55 PB - CRC Press AN - OPUS4-50236 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Markwart, J. C. A1 - Wurm, F. R. A1 - Schartel, Bernhard T1 - Sulfur's role in the flame retardancy of thio-ether–linked hyperbranched polyphosphoesters in epoxy resins N2 - Hyperbranched polyphosphoesters are promising multifunctional flame retardants for epoxy resins. These polymers were prepared via thiol-ene polyaddition reactions. While key chemical transformations and modes of actions were elucidated, the role of sulfur in the chemical composition remains an open question. In this study, the FR-performance of a series of phosphorus-based flame retardant additives with and without sulfur (thioethers or sulfones) in their structure are compared. The successful synthesis of thio-ether or sulfone-containing variants is described and verified by 1H and 31P NMR, also FTIR and MALDI-TOF. A decomposition process is proposed from pyrolytic evolved gas analysis (TG-FTIR, Py-GC/MS), and flame retardancy effect on epoxy resins is investigated under pyrolytic conditions and via fire testing in the cone calorimeter. The presence of sulfur increased thermal stability of the flame retardants and introduced added condensed phase action. Likely, Sulfur radical generation plays a key role in the flame-retardant mode of action, and sulfones released incombustible SO2. The results highlight the multifunctionality of the hyperbranched polymer, which displays better fire performance than its low molar mass thio-ether analogue due to the presence of vinyl groups and higher stability than its monomer due to the presence of thio-ether groups. KW - Phosphoester KW - Hyperbranched KW - Sulfur KW - Thio-ether KW - Flame retardant KW - Epoxy resin PY - 2020 DO - https://doi.org/10.1016/j.eurpolymj.2019.109390 SN - 0014-3057 VL - 122 SP - 109390 PB - Elsevier Ltd. AN - OPUS4-50238 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Turski Silva Diniz, Analice A1 - Huth, Christian A1 - Schartel, Bernhard T1 - Dripping and decomposition under fire: Melamine cyanurate vs. glass fibres in polyamide 6 N2 - Manipulating the melt dripping of thermoplastics makes a fire scenario more or less dangerous. Yet, a detailed understanding of this phenomenon has remained a question mark in studies of the flammability of plastics. In this work, the individual and collective impacts of additives on the dripping behaviour of polyamide 6 (PA6) were studied. A set of materials compounded with melamine cyanurate (MCA) and glass fibre (GF) was investigated. Under UL 94 vertical test conditions, the dripping during first and second ignition was quantified and investigated in detail. The number, size and temperature of the drops were addressed, and the materials and their drops evaluated with respect to such aspects as their averaged molecular weight, thermal decomposition and rheological properties. PA6 with V-2 classification improved to V-0 with the addition of MCA, and achieved HB in the presence of GF. PA6/GF/MCA achieved V-2. Non-flaming drops of PA6/MCA consisted of oligomeric fragments. Flaming drops of PA6/GF showed a more pronounced decomposition of PA6 and an increased GF content. The dripping behaviour of PA6/GF/MCA can be understood as a combination of the influence of both additives. The results showed nicely that dripping under fire is neither a straightforward material property nor a simple additive influence, but the complex response of the material influenced by the interaction and competition of different phenomena. KW - Dripping KW - UL 94 KW - Polyamide 6 KW - Melamine cyanurate KW - Glass fibre KW - Flame retardant PY - 2020 DO - https://doi.org/10.1016/j.polymdegradstab.2019.109048 SN - 0141-3910 VL - 171 SP - 109048 PB - Elsevier Ltd. AN - OPUS4-50239 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schartel, Bernhard A1 - Günther, Martin T1 - Flame retardancy of polyurethanes N2 - Polyurethanes (PU) represent one of the most versatile classes of plastics. They are processed and used as thermoplastic, elastomer, and thermoset. The requirements regarding flammability are correspondingly versatile. Depending on the material and the field of application, specific fire tests have to be fulfilled. This paper describes the different concepts used to fulfil these requirements by choosing the right raw materials and flame retardants. KW - Polyurethane KW - Flame retardant KW - Foam KW - Flammability KW - Pyrolysis KW - Cone calorimeter PY - 2020 VL - 17 IS - 1 SP - 44 EP - 48 PB - Dr. Gupta AN - OPUS4-50737 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Günther, Martin A1 - Levchik, S. V. A1 - Schartel, Bernhard T1 - Bubbles and collapses: Fire phenomena of flame-retarded flexible polyurethane foams N2 - Flexible polyurethane foams (FPUF) are easy to ignite and exhibit rapid flame spread. In this paper, the fire phenomena of two standard foam formulations containing tris (1,3-dichloro-2-propyl) phosphate (FR-2) and a halogen-freepoly (ethyl ethylene phosphate) (PNX), respectively, as flame retardants are compared. A multimethodological approach is proposed which combines standard fire tests as well as new investigatory approaches. The thermophysical properties of the foams were determined by thermogravimetric analysis (TG), reaction to small flames was studied by means of the limiting oxygen index (LOI) and UL 94 HBF test, and the burning behavior was investigated with the cone calorimeter. Further, temperature development in burning cone calorimeter samples was monitored using thermocouples, and rheological measurements were performed on pyrolyzed material, delivering insight into the dripping behavior of the foams. This paper gives comprehensive insight into the fire phenomena of flame-retarded FPUFs that are driven by the two-step decomposition behavior of the foams. LOI and UL 94 HBF tests showed a reduced flammability and reduced tendency to drip for the flame-retarded foams. TG and cone calorimeter measurements revealed that the two-step decomposition behavior causes two stages during combustion, namely structural collapse and pool fire. The flame-retardant mode of action was identified to take place primarily during the foam collapse and be based mainly on flame inhibition. However, some condensed-phase action was been measured, leading to significantly increased melt viscosity and improved dripping behavior for foams containing PNX. KW - Burning behavior KW - Flame retardant KW - Flexible PU foam PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-512145 DO - https://doi.org/10.1002/pat.4939 SN - 1042-7147 SN - 1099-1581 VL - 31 IS - 10 SP - 2185 EP - 2198 PB - Wiley Online Libary AN - OPUS4-51214 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, Yi A1 - Wachtendorf, Volker A1 - Kukofka, Tobias A1 - Klack, Patrick A1 - Ruder, J. A1 - Lin, Xuebao A1 - Schartel, Bernhard T1 - Degradation of flame retardance: A comparison of ethylene‐vinyl acetate and low‐density polyethylene cables with two different metal hydroxides N2 - The durability of flame retardancy is a challenge for cables over long lifetimes. The degradation of flame retardance is investigated in two kinds of exposures, artificial weathering and humidity. In this basic study, typical mineral flame retardants in two polymers frequently used in cable jackets are investigated to get the fundamental picture. Aluminum hydroxide (ATH) and magnesium hydroxide (MDH) are compared in ethylene‐vinyl acetate (EVA), and further in EVA and linear low‐density polyethylene (LLDPE) cables containing the same ATH. The changes in chemical structure at the surface are studied through attenuated total reflectance Fourier transform infrared spectroscopy (ATR‐FTIR), the formation of cracks, and changes in color are investigated. The cone calorimeter and a bench scale fire testing cable module are utilized to evaluate the fire behavior of the cables. Although the flame retardancy deteriorated slightly, it survived harsh exposure conditions for 2000 h. Compared to EVA/MDH and LLDPE/ATH, the fire behavior of EVA/ATH is the least sensitive. Taken together, all of the results converge to estimate that there will be no problem with flame retardancy performance, for materials subjected to natural exposure for several years; the durability of fire retardancy is questionable for longer periods, and thus requires further investigation. KW - Durability KW - Flame retardant KW - Aluminum hydroxide (ATH) KW - Magnesium hydroxide KW - Ethylene-vinyl acetate KW - Cables KW - Weathering PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519573 DO - https://doi.org/10.1002/app.50149 VL - 138 IS - 14 SP - 50149 PB - Wiley AN - OPUS4-51957 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Müller, Patrick A1 - Bertin, Annabelle A1 - Schartel, Bernhard T1 - Hyperbranched Rigid Aromatic Phosphorus-Containing Flame Retardants for Epoxy Resins N2 - A rigid aromatic phosphorus-containing hyperbranched flame retardant structure is synthesized from 10-(2,5 dihydroxyphenyl)-10H-9-oxa- 10-phosphaphenanthrene-10-oxide (DOPO-HQ), tris(4-hydroxyphenyl)phosphine oxide (THPPO), and 1,4-terephthaloyl chloride (TPC). The resulting poly-(DOPO-HQ/THPPO-terephthalate) (PDTT) is implemented as a flame retardant into an epoxy resin (EP) at a 10 wt% loading. The effects on EP are compared with those of the monomer DOPO-HQ and triphenylphosphine oxide (OPPh3) as low molar mass flame retardants. The glass transition temperature, thermal decomposition, flammability (reaction to small flame), and burning behavior of the thermosets are investigated using differential scanning calorimetry, thermogravimetric analysis, pyrolysis combustion flow calorimetry, UL 94-burning chamber testing, and cone calorimeter measurements. Although P-contents are low at only 0.6 wt%, the study aims not at attaining V-0, but at presenting a proof of principle: Epoxy resinswith PDTT show promising fire performance, exhibiting a 25% reduction in total heat evolved (THE), a 30% reduction in peak heat release rate (PHRR) due to flame inhibition (21% reduction in effective heat of combustion (EHC)), and an increase in Tg at the same time. This study indicates that rigid aromatic hyperbranched polymeric structures offer a promising route toward multifunctional flame retardancy. KW - Hyperbranched KW - Aromatic KW - Phosphorus KW - Phosphine oxide KW - DOPO KW - Flame retardant KW - Xpoxy resin KW - Rigid PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525910 DO - https://doi.org/10.1002/mame.202000731 SN - 1439-2054 VL - 306 IS - 4 SP - 731 PB - Wiley AN - OPUS4-52591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhou, F. A1 - Ma, C. A1 - Zhang, K. A1 - Chan, Yin Yam A1 - Xiao, Y. A1 - Schartel, Bernhard A1 - Döring, M. A1 - Wang, B. A1 - Hu, W. A1 - Hu, Y. T1 - Synthesis of Ethyl (Diethoxymethyl)phosphinate Derivatives and Their Flame Retardancy in Flexible Polyurethane Foam: Structure-flame Retardancy Relationships N2 - Three novel liquid ethyl (diethoxymethyl)phosphinate derivatives (EDPs) were synthesized and incorporated into flexible polyurethane foams (FPUFs). The flame retardancy of FPUFs were evaluated by limiting oxygen index (LOI), vertical burning and cone calorimetry tests, and the results indicated the structure-flame retardancy relationship of EDPs. Among these EDPs, P-(diethoxymethyl)-N-phenylphosphonamidate (EDPPA) exhibited the best flame retardant effect, methyl 3-((diethoxymethyl)(ethoxy)phosphoryl)propanoate (EDPMA) the second, and ethyl phenyl (di-ethoxymethyl)phosphonate (EDPPO) the worst. When the incorporation of EDPPA was 10 wt%, the FPUFs could self-extinguish and pass the vertical burning test. Meanwhile, the LOI value of FPUF-PA increased to 23.6% with 20 wt% loading of flame retardant. According to the investigation of volatiles during the thermal degradation of FPUFs and the morphologies of char residues after cone test, we inferred the pos- sible flame retardant mechanism. The results indicated that EDPs could release phosphorus-containing compounds in the gas phase, which would generate phosphorus-containing radicals and play the role of radical scavenger. In the condensed phase, EDPs can promote the formation of dense, intact and thermal stably char layer on the surface of FPUFs. Moreover, we found that the structure influence on flame retardancy was attributed to the atoms linked to the central phosphorus. Our results indicate that these EDPs are promising flame retardants in FPUFs that can be applied to improve the flame retardancy of FPUFs in various practical applications. KW - Ethyl (diethoxymethyl)phosphinate derivatives KW - Flame retardant KW - Flexible polyurethane foam KW - Structure-flame retardancy relationship PY - 2021 DO - https://doi.org/10.1016/j.polymdegradstab.2021.109557 SN - 0141-3910 VL - 188 SP - 109557 PB - Elsevier Ltd. AN - OPUS4-53085 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenhagen, Sandra F. T1 - black as hell, strong as death and sweet as love - pyrolyzed waste materials and cyclodextrins as effective filler in flame retarded epoxy composites N2 - Renewable alternatives for common thermoset resins are demanded to go for sustainability. The objective is to create a flame retarded epoxy resin from a commercial bio epoxy resin with halogen free inorganic and organic flame retardants, respectively. Alumina trihydrate, aluminum diethyl phosphinate, a DOPO-based phosphonamidate and ammonium polyphosphate seem to have promising performances. Properties are enhanced with different bio fillers: pyrolyzed cocoa shells and plant waste (provided by Otto A. Müller Recycling GmbH, thanks!), short fibers and nonwovens of the natural fiber kenaf, hydroxypropyl-ß-cyclodextrin and sulfobutylether-ß-cyclodextrin. Fire performance is investigated by cone calorimeter examinations, LOI and UL-94 ratings. Thermal analysis is given by TG-FTIR and DSC measurements. Combinations of flame retardants and bio-fillers lead to reduced PHRR and THR, reach V0 in UL-94 and have a significant increase in LOI of up to 37 vol.-%. 10 % ammonium polyphosphate with 10 % pyrolyzed cocoa shell performs best, builds a magnificent protective layer, and shows good intumescence. T2 - 3rd international conference on eco-friendly flame retardant additives and materials CY - Alès, France DA - 17.05.2022 KW - Epoxy resin KW - Flame retardant KW - Kenaf fiber KW - Pyrolyzed plant waste KW - Cyclodextrin PY - 2022 AN - OPUS4-54928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame retardant biocomposites: Up-and-coming N2 - - biocomposite (=biopolymer/natural fibres) replacing technical polymers - renewable building blocks for flame retardants - exploiting waste streams for sustainable adjuvants and flame retardants - bio-vitrimers T2 - 1st Conference - Flame Retardancy for Composite Applications in the Transport Sector CY - Berlin, Germany DA - 10.05.2023 KW - Biocomposite KW - Flame retardant KW - Vitrimer KW - Renewable KW - Sustainable PY - 2023 AN - OPUS4-57511 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering Resistance of Halogen-free Flame Retardancy in E&E Plastics N2 - - Durability of fire retardancy - Impact of different exposure conditions - Degradation with respect to different fire properties/tests T2 - Fire Resistance in Plastics CY - Cologne, Germany DA - 28.11.2022 KW - Durability KW - Flame retardant KW - Thermoplastic Polyurethane KW - Cable KW - EVA KW - Weathering PY - 2022 AN - OPUS4-56444 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Markwart, J. C. A1 - Battig, Alexander A1 - Urbaniak, T. A1 - Haag, K. A1 - Koschek, K. A1 - Schartel, Bernhard A1 - Wurm, F. R. T1 - Intrinsic flame retardant phosphonate-based vitrimers as a recyclable alternative for commodity polymers in composite materials N2 - Recycling of crosslinked fiber-reinforced polymers is difficult. Moreover, as they are often based on flammable resins, additional additives are needed. So-called “vitrimers” open the possibility of Recycling and reprocessing and repairing with dynamically crosslinked chemistries. To date, vitrimer-based composites still need flame retardant additives, such as organophosphates. An additive-free vitrimer composite has not been reported. Herein, we synthesized an intrinsic flame-retardant vitrimer, relying on vinylogous polyurethanes containing covalently installed phosphonates as flame-retardant units and prepared glassfiber-reinforced composites. We studied recycling and flame retardant properties and compared the data to phosphorus-free vitrimers and conventional epoxy resins (with and without additive flame retardant). Our phosphonate-based vitrimer proved in first tests, a flame retardant effect comparable to commercial flame retardant resins. The bending strength and bending modulus for the phosphorus-vitrimer glass fiber composites were comparable to glass fiber composites with permanently cross-linked epoxies. In summary, we were able to prove that the covalent installation of phosphonates into vitrimers allows the preparation of recyclable and intrinsic flame retardant composites that do not need flame retardant additives. We believe this concept can be expanded to other polymer networks and additives to generate recyclable and sustainable high-performance materials. KW - Vitrimer KW - Flame retardant KW - Recyclable KW - Organophosphonate KW - Polyurethane PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510889 DO - https://doi.org/10.1039/d0py00275e VL - 11 IS - 30 SP - 4933 EP - 4941 AN - OPUS4-51088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Weathering resistance of halogen-free flame retardancy in thermoplastics N2 - Weathering resistance of halogen-free flame retardancy in thermoplastics - Durability of fire retardancy - Impact of different exposure condition - Degradation with respect to different fire tests T2 - 17th SKZ Conference on Trends in Fire Safety and Innovative Flame Retardants for Plastics CY - Online Meeting DA - 18.05.2021 KW - Durability KW - Flame retardant KW - Aluminum hydroxide (ATH) KW - Weathering KW - Cable KW - TPU KW - EVA KW - Polyamide 6.6 KW - Aluminium diethylphosphinate PY - 2021 AN - OPUS4-52680 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - BOOK A1 - Schoch, R. A1 - Schartel, Bernhard A1 - Wachtendorf, Volker A1 - Tan, Yi A1 - Lin, Xuebao A1 - Tröppner, O. A1 - Lang, M. A1 - Hochrein, T. A1 - Bastian, M. T1 - Langzeit- und Witterungsstabilität von halogenfreiem Flammschutz in Polymeren N2 - Die Forderung, dass der Flammschutz von Kunststoffen nicht nur zum bei der Herstellung der jeweiligen Produkte, sondern auch über die gesamte Einsatzdauer im geforderten Maß wirksam ist, stellt eine große Aufgabe dar. Ferner ist die Anforderung für viele Produkte in der Praxis neu, da bisher vor allem der Einfluss der Flammschutzmittel auf die Stabilität der Polymerwerkstoffe, nicht aber die Stabilität des Flammschutzes untersucht wurde. Das Langzeitverhalten halogenfreier Systeme ist bis heute wenig untersucht, insbesondere weil Phosphor- und Stickstoff-basierte Systeme die oxidative Beständigkeit von Polymeren weniger zu beeinflussen scheinen als halogenhaltige FSM. Die Frage, wie zuverlässig der Flammschutz wirkt, wenn Kunststoffe einige Jahre im Innen- und Außenbereich im Einsatz sind und dabei wechselnden Beanspruchungen ausgesetzt waren, wurde bislang nur vereinzelt untersucht. Mögliche Auswirkungen von Witterungseinflüssen auf flammgeschützte Polymerwerkstoffe sind, dass die Flammschutzmittel selbst abbauen, ausgewaschen werden, oder auch durch Wechselwirkung mit den eingesetzten Additiven oder mit den Alterungsprodukten der Polymermatrix in ihrer Wirkung nachlassen. Hier bestand großer Forschungsbedarf, um an den Punkt zu gelangen, die Beständigkeit der Flammschutzeigenschaften eines Produktes über seine gesamte Lebensdauer zuverlässig garantieren zu können. Diese Fragestellung greift das durchgeführte Forschungsvorhaben auf. Ziel war die Untersuchung der Langzeitstabilität der Flammschutzwirkung von halogenfrei flammgeschützten Polymerwerkstoffen unter diversen Witterungseinflüssen. Dazu wurden die Schädigungsmechanismen der Polymerwerkstoffe und der Flammschutzmittel sowie die auftretenden Wechselwirkungen analysiert, um ein Verständnis für die ablaufenden Prozesse zu entwickeln und Empfehlung für die Reduzierung der Alterung zu erarbeiten. Gegenstand der Untersuchungen waren anwendungsrelevante Flammschutz-Konzepte, die miteinander verglichen wurden. Die Erarbeitung von Struktur-Eigenschafts-Beziehungen ermöglichte die Beschreibung der Empfindlichkeiten und den Vergleich zwischen den Systemen. Darauf basierend wurden für die FSM spezifische Leitlinien für die Optimierung der Langzeitstabilität des Flammschutzes erstellt. N2 - The requirement that the flame retardancy of plastics is still effective to the required degree not only at the time of manufacture of the respective products, but also over the entire period of use, is a major challenge in view of the very long periods of time involved. In addition, the requirement is new for many products in practice, as up to now the influence of flame retardants on the stability of the polymer materials has been investigated, but not the stability of the flame retardant itself. The long-term behaviour of halogen-free systems has been little studied to date, especially because phosphorus- and nitrogen-based systems seem to have a much smaller influence on the oxidative stability of polymers than halogene containing flame retardants. The question of how reliable flame retardancy is when plastic products have been in use for several years indoors and outdoors and have been exposed to a wide range of climatic stresses has only been investigated in isolated cases. Possible effects of weathering on flame-retarded polymer materials are that the flame retardants themselves degrade, migrate or are washed out, or that their effect diminishes through interaction with other additives used or with the ageing products of the polymer matrix. At this point, there was a great need for research in order to reach the point where the stability of the flame retardant properties of a product can be reliably guaranteed over its entire service life. This question is taken up by the research project carried out. The aim of the research project was the systematic investigation of the long-term stability of the flame-retardant effect of halogen-free flame-retardant polymer materials under various weather conditions. For this purpose, the predominant damage mechanisms of the polymers and the flame retardants as well as the interactions occurring were analysed in order to develop an understanding of the processes taking place and to work out recommendations for reducing ageing. Subject of the investigations were different applicationrelevant flame retardant concepts, which were compared with each other. The development of structure-property relationships enabled the description of the specific sensitivities and the comparison between the different systems. Based on this, specific guidelines for the optimisation of the long-term stability of the flame retardants were developed for the different flame retardants. KW - Durability KW - Flame retardant KW - Flammschutz KW - Weathering KW - Ethylene-vinyl acetate KW - Cables KW - Polyamid KW - Langzeitstabilität PY - 2021 SN - 978-3-8440-7781-0 SN - 2364-754X SP - 1 EP - 222 PB - Shaker CY - Düren AN - OPUS4-54274 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Tan, Yi A1 - Wachtendorf, Volker A1 - Klack, Patrick A1 - Kukofka, Tobias A1 - Ruder, J. A1 - Schartel, Bernhard T1 - Durability of the flame retardance of ethylene-vinyl acetate copolymer cables: Comparing different flame retardants exposed to different weathering conditions N2 - Scientific publications addressing the durability of the flame retardance of cables during their long-term application are rare and our understanding lacks. Three commercial flame retardants, aluminum hydroxide, aluminum diethyl phosphinate (AlPi-Et), and intumescent flame retardant based on ammonium polyphosphate, applied in ethylene-vinyl acetate copolymer (EVA) model cables, are investigated. Different artificial aging scenarios were applied: accelerated weathering (UV-irradiation/temperature/rain phases), humidity exposure (elevated temperature/humidity), and salt spray exposure. The deterioration of cables’ surface and flame retardancy were monitored through imaging, color measurements, attenuated total reflectance Fourier transform infrared spectroscopy, and cone calorimeter investigations. Significant degradation of the materials’ surface occurred. The flame retardant EVA cables are most sensitive to humidity exposure; the cable with AlPi-Et is the most sensitive to the artificial aging scenarios. Nevertheless, substantial flame retardance persisted after being subjected for 2000 h, which indicates that the equivalent influence of natural exposure is limited for several years, but less so for long-term use. KW - Durability KW - Flame retardant KW - Cable KW - Weathering KW - Cone calorimeter PY - 2020 DO - https://doi.org/10.1002/APP.47548 SN - 0021-8995 VL - 137 IS - 1 SP - 47548 PB - Wiley AN - OPUS4-50237 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Flame Retarded Adhesive Tapes and Their Influence on the Fire Behavior of Bonded Parts N2 - Pressure-sensitive adhesive tapes are used in automotives, railway vehicles and construction, where flame retardancy is of major importance. This is why industrial applicants often buy, and industrial tape manufacturers often produce, flame-retardant adhesive tapes, advertised for their good flammability characteristics. Yet, how flame-retardant tapes influence the fire behavior of bonded materials is a rather open question. To investigate this issue, three different substrates were bonded, using eight double-sided adhesive tapes containing two different carriers and two different flame retardants. The bonded substrates were compared to their monolithic counterparts in terms of flammability, fire behavior and fire stability. The fire behavior of adhesive tape bonded materials differed significantly from the monolithic substrates. The usage of different adhesive tapes let to different burning behavior of the bonded materials mainly due to different carrier systems. In contrast, the implementation of flame retardant into the adhesive had rather minor or no effect on the burning behavior of the bonded substrates despite their positive effect on the flammability of the free-standing tape. The carrier changed the HRR curve in the cone calorimeter and was able to both, reduce and increase fire hazards. Using the carrier with the better fire performance can lower the fire growth rate by 20%, the peak of heat release rate by 27%, and the maximum average rate of heat emission by 30% in cone calorimeter tests. Overall, the fire behavior of bonded materials is a complex interaction between substrate, adhesive, and carrier, and depends on the fire scenario the materials are exposed to. KW - Pressure-sensitive adhesive tapes KW - Bonded materials KW - Fire behaviour KW - Fire resistance KW - Flame retardant KW - Cone calorimeter PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626006 DO - https://doi.org/10.1007/s10694-024-01637-2 SN - 1572-8099 SN - 0015-2684 VL - 61 IS - 2 SP - 729 EP - 749 PB - Springer Nature AN - OPUS4-62600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Small but Great – Multifunctional Graphene in Rubber Nanocomposites N2 - A few layer/multilayer graphene (MLG) with a specific surface area of BET ≥ 250 m2/g is proposed as an efficient multifunctional nanofiller for rubbers. The preparation method, i.e., ultrasonically-assisted solution or latex premixing of master batches followed by conventional two-roll milling, strongly influences the dispersion in the elastomeric matrix and is fundamental for the final properties. When homogenously dispersed, single stacks of only approximately 10 graphene sheets, with an aspect ratio of ca. 35, work at low loadings, enabling the replacement of large amounts of carbon black (CB), an increase in efficiency, and a reduction in filler load. The appropriate preparation yielded nanocomposites in which just 3 phr are sufficient to significantly improve the rheological, curing, gas barrier properties, electrical and thermal conductivity, as well as mechanical properties of different rubbers, as shown for chlorine-Isobutylene-Isoprene rubber (CIIR), nitrile-butadiene rubber (NBR), natural rubber (NR), and styrene-butadiene rubber (SBR).[1-5] 3 phr of MLG tripled the Young’s modulus of CIIR, an effect equivalent to 20 phr of CB. The stronger interactions between MLG and NR or SBR also resulted in a reduction in the elongation at break by 20% and 50%, respectively, while the same parameter was hardly changed for CIIR/MLG and NBR/MLG. CIIR/MLG and NBR/MLG were stiffer but just as defomable than CIIR and NBR. The strong reinforcing effect of 3 phr MLG was confirmed by the increase of greater than 10 Shore A in hardness. MLG reduces gas permeability, increases thermal and electrical conductivities, and retards flammability. We investigated MLG also as a synergist for reducing the aluminium trihydrate loading in flame retardant hydrogenated acrylonitrile-butadiene (HNBR), polybutadiene chloroprene (BR/CR), and chlorosulfonated polyethylene rubber(CSM).[6-8] The higher the nanofiller concentration is, the greater the improvement in the properties. For instance, the permeability decreased by 30% at 3 phr of MLG, 50% at 5 phr and 60% at 10 phr, respectively. Moreover, the MLG nanocomposites improve stability of mechanical properties against the effects of weathering. In key experiments an increase in UV-absorption and a pronounced radical scavenging were proved as stabilizing mechanisms. In a nutshell, MLG is an efficient multifunctional nanofiller ready to be used for innovative rubber development. T2 - 34th PDDG Conference CY - Dubrovnik, Croatia DA - 11.06.2023 KW - Graphene KW - Nanocomposites KW - Reinforcement KW - Antioxydant KW - Flame retardant KW - Durability PY - 2023 AN - OPUS4-57693 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wagner, Jan A1 - Häfner, P. A1 - Reimann, H.-A. A1 - Schartel, Bernhard T1 - Valorization of Natural Fibers in Flame Retarded Poly(lactic acid) N2 - Extensive research has explored natural fiber reinforced composites, typically focusing on a single fiber within a polymer matrix. Comprehensive comparisons across different natural fibers in the same polymer, which are critical for industrial material selection, remain limited. This work presents a systematic comparison of untreated hemp, flax, and sisal fibers incorporated at varying fiber lengths and loadings into flame retarded poly(lactic acid) (PLA). Fire behavior, thermal, and mechanical responses were investigated through thermogravimetry, UL 94, and cone calorimetry, alongside crystallinity, molecular weight (MW), and microstructural analysis. Fiber incorporation reduced the peak heat release rate (pHRR) by up to 30 % in 30 wt% hemp, attributed to protective layer formation, but increased flammability in UL 94. A phytic acid melamine salt combined with expandable graphite and 20 wt% hemp produced incomplete combustion at 50 kW/m², raising char residue from 4 to 24 wt% and halving pHRR. Petrella plots revealed that fiber addition alone lowered fire load and flashover propensity as effectively as phytic acid melamine; with hemp, phytic acid and expendable graphite, the flashover hazard and fire load were halved. MW was preserved while crystallinity and modulus increased with fiber content. Hemp delivered the most consistent reinforcement, while optimized processing enabled flax and sisal to improve stiffness. Performance gains were strongest when individual fibers were dispersed via optimized processing, preventing bundle fracture under load. Plasma modification of the fibers improved the maximum tensile strength in the composites. A practical guide is provided for valorizing natural fibers in PLA composites, demonstrating routes to bio-based, compostable materials with improved fire safety and mechanical performance suitable for industrial processing. KW - Poly(lactic acid) KW - Hemp KW - Sisal KW - Flax KW - Flame retardant KW - Phytic acid PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-653038 DO - https://doi.org/10.1016/j.mtcomm.2025.114575 SN - 2352-4928 VL - 50 SP - 1 EP - 41 PB - Elsevier Ltd. AN - OPUS4-65303 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -