TY - CONF A1 - Costard, René T1 - Auswirkungsbetrachtungen auf Strukturen T1 - Scaling of Blast Effects on Reinforced Concrete Structures N2 - Protection against terroristic or accidental scenarios in industrial settings requires suitable designs of structures to resist blast loads. Field testing as well as finite element simulations are among the techniques available to engineers in the understanding of the structural behavior against blast loading. As blast testing of complex scenarios can be very resource intensive, tests are generally performed for simplified scenarios. Numerical tools can be used to model these scenarios to get better insight into blast loading, structural response, and the resulting damage to the structure. During the next steps, the simplified scenario is successively modified in numerical simulations to incorporate complexities that cannot be covered in blast testing experiments. One of the conditions for this approach to work is that the original simplified numerical simulation is valid. The scopes and challenges encountered in such a validation are the focus of this presentation/article. A relatively ‘simple’ field test of a horizontal reinforced concrete (RC) slab subjected to blast loading is taken as an example for validation of the performance of numerical tools. The blast test incorporated various measurement techniques to quantify the blast load as well as the behavior of the RC slab. Blast load was measured using flush mounted piezoelectric pressure gauges, whereas acceleration sensors and fiber-optic sensor cables were used to characterize the dynamic behavior of the slab under blast loading. Additionally, damage characteristics were ascertained also using fiber optic sensing. The application of such measurement techniques, along with different numerical software available for the analysis of the scenario in question, demonstrate the scope of our contribution. When it comes to the challenges, it begins with proper instrumentation of the test specimen followed by the data processing. For numerical modelling, geometric conditions with appropriate boundary constraints, physical conditions such as the configuration of the rebars, as well as material parameters add to this challenge. The issues of choosing appropriate material models and comparison of results with multiple software tools will be discussed. This discussion forms the basis for a coherent approach to technical-safety assessment of blast effects on structures in its broader sense. T2 - Beiratssitzung Infrastruktur CY - Berlin, Germany DA - 11.04.2024 KW - Blast KW - Scaling KW - Fiber optic sensing KW - CFD KW - FEM PY - 2024 AN - OPUS4-59849 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Explosionsauswirkungen auf Strukturen Versuche und Simulationen N2 - Vorstellung der Versuche von Explosionsversuchen auf dem TTS. Diese werden ergänzt durch die Ergebnisse durchgeführter Simulationen und zeigen die Wirkung von zivilen Explosivstoffen auf Gebäudestrukturen und die aufgetretenen Schädigungen. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosivstoff KW - Skalierung KW - Strukturauswirkung KW - Numerische Simulation PY - 2025 AN - OPUS4-62998 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Structural behavior and damage assessment of a reinforced concrete wall by various NDT methods and embedded sensors under blast-loading N2 - A safety or security related assessment of explosions, accidental and intentional scenarios alike, often necessitate performance of replication-tests. Such test results are necessary to clarify the causes within the scope of forensic investigations. To gain important insights into the behavior of structures and materials under such loading, field tests may also be performed in accordance with different test standards. To determine the resistance of building-structures after explosions, estimation of the residual load-bearing capacity in addition to the assessment of dynamic structural response and damage to the building components is important. In most cases an evaluation of structural integrity is based only on the visual damage, resulting in an overestimation of the residual capacity. The Bundesanstalt für Materialforschung und -prüfung (BAM) operates the Test site for Technical Safety (TTS) on an area measuring about 12 km2 in the Federal State of Brandenburg for execution of true-to-scale explosion tests. At the TTS, building component testing was performed to assess the suitability of different non-destructive testing methods to characterize the dynamic structural response and damage resulting from the detonation of high explosives. Different blast-loading scenarios were realized by varying the net explosive mass and the standoff distance with all scenarios representing a near-field detonation. The test object was a reinforced concrete wall 2 m high, 2.5 m wide and 20 cm thick, fixed at both vertical edges. The dynamic loading of the wall was characterized with 8 piezoelectric pressure sensors flush-mounted on the front surface, thus measuring the reflected pressures from the shock wave. The tests were conducted with the aim of characterizing the global behavior of the wall under dynamic shock loading and the resulting local damage pattern, respectively. High speed digital image correlation was implemented in combination with multiple acceleration sensors to observe the rear surface of the wall to chart the dynamic deflection during the loading and to determine the residual deformation after the loading had ceased. In addition, one test specimen was instrumented with fiber optic sensor cables, both fixed to the rebars and embedded in the concrete-matrix, respectively. Firstly, these sensors were interrogated during the blast test by a distributed acoustic sensing (DAS) device using a particularly high sampling rate to measure the shock-induced vibrations in the structure with high temporal resolution. This delivers information on dynamics of compression and tension cycles from within the structure. Secondly, the local damage-pattern emerging during the series of blasts was determined via distributed fiber optic strain sensing (DSS) by interrogating the embedded fiber optic sensors with a high spatial resolution DSS device after each blast. This enabled the characterization of non-visual damage to the structure, in particular with regard to the formation of localized cracks in the concrete matrix. The DSS was further complimented by a structure-scanner based on ultrasonic measurements. Our contribution describes this new test approach in detail. Results of the three datasets, namely dynamic shock loading, global behavior of the test object and the local damage pattern will be presented. The suitability of the implemented measurement methods will be discussed in combination with the challenges in their application for technical safety evaluation of building components under explosive loading. T2 - 26th International Symposium on Military Aspects of Blast and Shock (MABS26) CY - Wollongong, Australia DA - 03.12.2023 KW - Blast tests KW - Reflected pressure KW - Embedded sensors KW - Distributed fiber optic sensors KW - Acceleration sensors KW - Digital image correlation KW - Ultrasonic structure-scanner PY - 2023 AN - OPUS4-58927 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, Rene A1 - Hering, Marcus T1 - Explosionsauswirkungen auf Strukturen N2 - Wir berichten über die Entwicklungen des AP2 im Hinblick auf Explosionsauswirkungen auf Strukturen und den Weg zur systematischen messtechnischen Erfassung zur ganzheitlichen Bewertung der Bauwerksicherheit unter Detonationsbelastung. Zusätzlich werden die Vorführungen zu Kontaktdetonationen während der 16. Informationsveanstaltung Sprengstoffe und Pyrotechnik vorgeführt. T2 - 16. Informationsveranstaltung Sprengstoffe und Pyrotechnik CY - Berlin, Germany DA - 20.05.2025 KW - Explosion KW - Kontaktdetonation KW - Blast PY - 2025 AN - OPUS4-63192 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rogge, Andreas T1 - Large scale impact tests with reinforced concrete plates for impact safety N2 - As part of a nuclear safety research project, large-scale impact tests were conducted on reinforced concrete slabs to investigate the structural integrity of containment structures under aircraft crash scenarios. The aim was to experimentally validate numerical models for both hard and soft impact conditions. Using a drop tower, concrete slabs were subjected to controlled impacts with a 404 kg impactor dropped from a height of 9.5 meters. The tests included force measurements, photogrammetric evaluations, and 3D scans to analyze deformations and damage. A total of six impact experiments were performed (2x hard impact, 2x combined hard/soft impact). The results provide a robust basis for advancing safety assessments of nuclear facilities. T2 - SMiRT28 - 28th International Conference on Structural Mechanics In Reactor Technology CY - Toronto, Canada DA - 10.08.2025 KW - Experimental mechanics KW - Aircraft crash scenario KW - Coupled impact loading PY - 2025 AN - OPUS4-64126 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schultz, C. A1 - Cunningham, Patrick A1 - Fan, J. A1 - Miller, S.A. T1 - Balancing the Mechanical Performance and Environmental Sustainability of Fiber-Reinforced Concrete N2 - Fiber-reinforced concrete (FRC) can have improved durability and tensile properties, potentially enabling the more efficient use of concrete and lowering greenhouse gas (GHG) emissions. Yet, systematic quantifications of the environmental impacts of FRC, particularly when paired with changes to mechanical properties and the implications for material longevity, are limited. Herein, an assessment following the life-cycle assessment methodology for four common FRCs was performed, namely, those reinforced with polyvinyl alcohol (PVA), steel (ST), polypropylene (PP), and polyethylene terephthalate (PET). The analysis was bound to a cradle-to-gate scope, and solely virgin fiber material production was considered for the environmental impacts. Coupled changes in compressive and tensile strength, environmental impacts, and the role of material longevity and cost relative to unreinforced concrete were examined. Findings from this work show that, similar to unreinforced concrete, cement remains a key source of GHG emissions in FRC production. However, in FRCs fibers can drive additional emissions by up to 55%. Notably, PVA and ST led to the highest impacts and costs, which were minimal for inclusions of PP and PET. Yet ST contributed to the greatest benefits in flexural and compressive strengths. When the effects of longevity were integrated, FRC with PP reinforcement could offer desired emissions reductions with minimal increase in use period and cost, but the other fiber reinforcements considered may need to offer longer service life extension to reduce emissions compared with conventional concrete. These results indicate that FRC can enhance mechanical performance, but fiber type selections should be informed by the design life to achieve actual GHG emissions reductions. KW - Fiber-reinforced concrete KW - Greenhouse gas emissions KW - Concrete KW - Cement KW - Durability PY - 2025 DO - https://doi.org/10.1061/JMCEE7.MTENG-19454 SN - 0899-1561 VL - 37 IS - 7 SP - 04025178-1 EP - 04025178-11 PB - American Society of Civil Engineers (ASCE) CY - Reston, VA AN - OPUS4-62987 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lay, Vera A1 - Baensch, Franziska A1 - Skłodowska, Anna A1 - Fritsch, Tobias A1 - Stamm, Michael A1 - Prabhakara, Prathik A1 - Johann, Sergej A1 - Sturm, Patrick A1 - Kühne, Hans-Carsten A1 - Niederleithinger, Ernst T1 - Multi–sensory Monitoring and Non–destructive Testing of New Materials for Concrete Engineered Barrier Systems N2 - The crucial part of nuclear waste storage is the construction of sealing structures made of reliable, safe and well–understood materials. We present an extended analysis of long-term multi–sensory monitoring and non–destructive testing (NDT) inspection of two laboratory specimens aiming at potential materials for sealing structures for nuclear waste repositories. Specimens with a volume of 340 litres made from newly developed alkali–activated materials (AAM) and established salt concrete (SC) were analysed using embedded acoustic emission and wireless radio-frequency identification (RFID) sensors, ultrasonic echo imaging, active thermography, and X–ray computed tomography. The monitoring analysis showed lower heat of reaction and 50% less acoustic emission events in AAM compared to SC. However, due to the surface effects of the AAM material, the number of acoustic emission events increased significantly after approximately two months of monitoring. Subsequently performed NDT inspections reliably located embedded sensors and confirmed the absence of major cracks or impurities. The presented laboratory results show the feasibility and potential of comprehensive NDT monitoring and inspection to characterise cementitious and alternative materials as well as the need for multi–parameter long–term monitoring. Thus, our study demonstrates that tailored NDT investigations will help to develop safe sealing structures for nuclear waste repositories. KW - Radioactive waste KW - Barrier KW - Concrete KW - AAM KW - Non-destructive testing PY - 2024 DO - https://doi.org/10.3151/jact.22.516 SN - 1347-3913 VL - 22 IS - 9 SP - 516 EP - 529 PB - Japan Concrete Institute AN - OPUS4-61461 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lay, Vera A1 - Mielentz, Frank A1 - Prabhakara, Prathik A1 - Baensch, Franziska A1 - Johann, Sergej A1 - Hofmann, Detlef A1 - Sturm, Patrick A1 - Stamm, Michael A1 - Niederleithinger, Ernst T1 - Multi-sensory monitoring and ultrasound for quality assurance at underground sealing structures N2 - Within the safety concepts of underground disposal sites of nuclear waste, engineered barriers play an important role. As these sealing structures have high demands concerning integrity, we aim at advancing the available construction materials, monitoring, and inspection techniques within the project SealWasteSafe. A specifically developed alkali-activated material is compared to classical salt concrete. A comprehensive multi-sensory monitoring scheme is used at 150-340 l specimens to monitor setting and hardening of both materials. All sensors are demonstrated to resist the highly alkaline environments. Besides cabled and wireless temperature and humidity of the materials, strain variations using fibre optic sensors and acoustic emissions are recorded over periods of at least 28 days, partly for more than eight months. After hardening of the specimens, further nondestructive evaluations using ultrasonic echo and thermographic measurements are conducted. Preliminary results proof the suitability of the tested sensors and clearly highlight differences between the tested materials. Particularly, the newly developed alkali-activated material shows lower acoustic emission activity indicating less cracking activity. Additionally, unique ultrasonic methods will enable better images of potential internal objects and cracks at in-situ sealing structures. A largescale ultrasonic system is optimised to reliably detect objects at a depth exceeding 9 m while still obtaining a good resolution. Modelling studies show the potential of further increasing the distance between individual transducer arrays. Additionally, a new ultrasonic borehole probe using phased arrays allowing for beam focussing is constructed and tested. Laboratory measurements at a halfcylindrical concrete specimen coincide well with the previous modelling. In total, the presented safe materials, detailed monitoring approaches and ultrasonic quality assurance methods will help to obtain safe sealing structures within salt as a host rock. The concepts can partly be transferred to sealing structures in alternative host rocks and will also be valuable for non-nuclear waste repositories. T2 - NDE NucCon CY - Espoo, Finland DA - 25.01.2023 KW - SealWasteSafe KW - Engineered barriers KW - Monitoring KW - Embedded sensors KW - Ultrasonic imaging PY - 2023 SP - 2 EP - 10 AN - OPUS4-56928 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skłodowska, Anna A1 - Baensch, Franziska A1 - Lay, Vera A1 - Niederleithinger, Ernst A1 - Kühne, Hans-Carsten T1 - Acoustic emission monitoring for engineered barriers in nuclear waste disposal N2 - To safely dispose of nuclear waste in underground facilities, engineered barrier systems are needed to seal shafts and galleries. The material used in these barriers must be adapted to the host rock parameters. Shrinking and cracking must be avoided to provide a barrier with almost zero permeability. For repositories in salt rock environments, several types of salt concrete (SC) are possible construction materials. Within the project SealWasteSafe, we compared the behavior of an innovative alkali-activated material (AAM) with standard SC in their hydration and hardening phase. To monitor the microstructural changes within the two materials SC and AAM, acoustic emission (AE) signals have been recorded for up to ~250 days on 340-litercubic specimens. The phenomenon of AE is defined as the emission of elastic waves in materials due to the release of localized internal energy. Such energy release can be caused by the nucleation of micro-fracture, e.g., in concrete while curing or when exposed to load. The occurrence of AE events gives first rough indications of microstructural changes and potentially occurring cracking and thus, provides insights for structural health monitoring (SHM). The results show, that for the first 28 days after casting, less AE activity was detected in the AAM compared to SC. After 61 days, in the AAM material, the number of AE events exceeded those observed in the SC. However, the majority of the AE detected and located in AAM was related to surface effects, and not to microstructural changes or occurring cracks within the bulk volume. Additionally, the source location analysis indicated, that despite lower activity in SC, we observed some clustering of the events. In contrast, in AAM, the activity inside the specimen is randomly distributed over the whole volume. The monitoring results help to estimate the material’s sealing properties which are crucial to assess their applicability as sealing material for engineered barriers. T2 - 11th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 11.06.2024 KW - Endlager KW - Barriere KW - AAM KW - Akustische Emission PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604699 UR - https://www.ndt.net/article/ewshm2024/papers/768_manuscript.pdf DO - https://doi.org/10.58286/29834 SN - 1435-4934 SP - 1 EP - 7 PB - NDT.net AN - OPUS4-60469 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Salari, Farid A1 - Zocca, Andrea A1 - Bosetti, Paolo A1 - Hlaváček, Petr A1 - Italiano, Antonino A1 - Gobbin, Filippo A1 - Colombo, Paolo A1 - Kühne, Hans-Carsten A1 - Sglavo, Vincenzo M. T1 - Powder-bed 3D printing by selective activation of magnesium phosphate cement: Determining significant processing parameters and their effect on mechanical strength N2 - The present work addresses powder bed binder jetting additive manufacturing by selective magnesium phosphate cement activation. Despite the potential of this technology to aid the digitalization of the construction industry, the effect of processing parameters on the mechanical performance of printed materials has not yet been studied to generate a guideline for the further development of the technology. Statistical methodologies were used to screen the effect of four printing process parameters (printing speed, layer thickness, raster angle, and build direction on flexural and compressive strength). As the exploited technology works with constant fluid pressure, the physical interpretation of the effect of each factor can be considered taking into account the interactions between the binder materials in the powder bed. Analysis of variance (ANOVA) indicated that printing speed and layer thickness significantly affect mechanical performances. Furthermore, the layout of samples for the printing process is preferable to be parallel the printhead movement. An anisotropic behavior was observed, and the samples subjected to compressive forces parallel to the layer plane possessed lower strength values. This effect can be interpreted as a result of a weak area of low density in between layers, leading to a pronounced delamination under compression. Even though the strength of the printed material is not suitable for a structural concrete, it can be marginally improved by design of experiment and optimized for non-structural applications, such as for porous artificial stone. Design of experiment coupled with ANOVA methods can be used in the future to support the development of novel material mixtures, thus expanding the fields of application of this novel additive manufacturing technology. KW - Concrete 3D-printing KW - Particle-bed binder jetting KW - Design of experiment PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-601654 DO - https://doi.org/10.1016/j.oceram.2024.100609 VL - 18 SP - 1 EP - 11 PB - Elsevier B.V. AN - OPUS4-60165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - A Preliminary Study on the Scaling of RC Structures under Blasting Loading N2 - Current capabilities for full-scale field blast testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response to blast loading was obtained using distributed fiber optic acoustic sensing (DAS), acceleration sensors as well as piezoelectric pressure sensors. T2 - 46. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 25.04.2025 KW - Explosives KW - Blast and scaling effects KW - Concrete PY - 2025 AN - OPUS4-62994 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Costard, René T1 - Charakterisierung der Belastung und Schädigung von Stahlbetonprüfkörpern unter Explosionsbeanspruchung N2 - Sprengversuche sind ein wesentliches Werkzeug, um die Eignung von Schutzobjekten und Bauteilen zum Schutz der Bevölkerung vor Anschlägen mit explosionsgefährlichen Stoffen wie Explosivstoffen, sogenannten „home-made-explosives“ (HME) und unkonventionellen Spreng- und Brandvorrichtungen (USBV) zu bewerten. Für forensische Zwecke werden oft Explosionsszenarien nachgebildet, um die Auswirkung von Anschlägen oder Unfällen genau untersuchen zu können. Feldversuche in Kombination mit numerischen Simulationen ermöglichen eine Charakterisierung der Belastung und Schädigung von Bauteilen und Strukturen unter hochdynamischen Explosionsbelastungen. Auf dem Testgelände Technische Sicherheit (TTS) der BAM in Horstwalde, Brandenburg werden Sprengversuche im Real-Maßstab durchgeführt. Dabei werden Bauteile mit Messtechnik ausgestattet, um eine dynamische Strukturcharakterisierung mittels sensorbasierten Monitorings zu ermöglichen. In diesem Vortrag werden am Beispiel einer Versuchskampagne mit einer Stahlbetonwand als Prüfkörper die Eignung verschiedener Prüfmethoden bei Sprengversuchen evaluiert. Es werden Messmethoden zur Charakterisierung der Explosionsereignisse, des globalen Strukturverhaltens sowie der lokalen Schädigung vorgestellt. Die direkte Charakterisierung der Explosionsbelastung erfolgt mit Hilfe von piezo-elektrischen Druckaufnehmern (bündig mit der Oberfläche im Prüfkörper montiert) und High-Speed-Kameras. Die Beobachtung der explosionsinduzierten Reaktion des Bauteils während und nach dem Eintreffen der Stoßwelle erfolgt mittels Beschleunigungssensoren, Stereo-Fotogrammetrie sowie mit in den Prüfkörper eingebetteter verteilter faseroptischer Sensoren, mit Hilfe derer die Dehnungsraten im Bauteil zeit- und ortsaufgelöst gemessen werden können. Die faseroptischen Sensoren erlauben außerdem die örtlich hochaufgelöste Bestimmung statischer Dehnungsänderungen im Bauteil nach einem Versuch, sodass auch nicht sichtbare Schädigungen wie kleinste Risse detektiert und charakterisiert werden können. Vergleichende Messungen mit Ultraschall komplettieren die Schadenscharakterisierung. In unserem Beitrag diskutieren wir die Herausforderungen dieser Messungen sowie die Ergebnisse und Möglichkeiten der genannten komplementären Messmethoden. T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Explosivstoffe KW - Sprengversuche KW - Schädigungscharakterisierung KW - Sensorik PY - 2023 AN - OPUS4-57319 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Costard, René A1 - Agasty, Amit A1 - Kadoke, Daniel A1 - Kind, Thomas A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - Charakterisierung der Belastung und Schädigung von Stahlbetonprüfkörpern unter Explosionsbeanspruchung N2 - Zur Bewertung der Widerstandsfähigkeit von Schutzobjekten und Bauteilen gegen Explosionsbeanspruchung führt die Bundesanstalt für Materialforschung und -prüfung (BAM) regelmäßig Sprengversuche im Realmaßstab auf einem Testgelände durch. Solche Versuche sind planungs- und ressourcenintensiv, sodass sie zunehmend durch numerische Simulationen ergänzt bzw. ersetzt werden. Aktuelle Forschungsarbeiten zielen darauf ab, neue Berechnungsmethoden und Materialmodelle zu entwickeln, mit denen die Bestimmung der Bauteilantwort sowie die daraus resultierende Schädigung nach einem Explosionsereignis möglich sind. Zur Validierung solcher Ansätze ist es notwendig, systematische Versuche mit unterschiedlichen Szenarien durchzuführen, bei denen die relevanten Parameter mit Hilfe verschiedener Messmethoden aufgezeichnet werden. T2 - 44. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 14.04.2023 KW - Explosivstoff KW - Explosionswirkung KW - Stahlbeton KW - Faseroptische Sensorik PY - 2023 SN - 0941 - 4584 VL - 45 IS - 2 SP - 11 EP - 14 AN - OPUS4-58109 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hicke, Konstantin A1 - Chruscicki, Sebastian A1 - Breithaupt, Mathias A1 - Costard, René A1 - Kind, Thomas A1 - Hüsken, Götz A1 - Agasty, Amit T1 - Measuring Dynamic Behavior and Damage Evolution of a Reinforced Concrete Wall Subjected to Explosive Blasts using Embedded Distributed Fiber Optic Sensors N2 - Results from highly dynamic and static strain measurements, respectively, using embedded distributed fiber optic sensors in a steel-reinforced concrete wall under explosive blast-loading are presented, detailing the structure’s dynamic behavior and the evolutions of cracks. T2 - 28th International Conference on Optical Fiber Sensors (OFS-28) CY - Hamamatsu, Japan DA - 20.11.2023 KW - Distributed acoustic sensing KW - DAS KW - Structural response KW - Blast experiment KW - Embedded fiber optic sensor PY - 2023 SP - 1 EP - 4 PB - Optica CY - Washington D.C., USA AN - OPUS4-59096 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Costard, René T1 - Dynamic response of reinforced concrete (RC) components in scaled-down blast tests N2 - Current capabilities for full-scale field testing are highly resource intensive. Reliable small-scale experiments are an effective alternative. Characterization of the dynamic response and damage of RC elements to scaled blast loads was investigated in scaled-down field experiments. Spatially resolved information on the dynamic structural response using distributed fiber optic acoustic sensing (DAS) and acceleration as well as blast loading by piezoelectric pressure sensors. T2 - 45. Informationstagung Sprengtechnik CY - Siegen, Germany DA - 05.04.2024 KW - Blast tests KW - Reinforced concrete KW - Acceleration sensors PY - 2024 AN - OPUS4-59808 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Moye, Janis T1 - Entwicklung und Charakterisierung von alkalisch aktivierten Mörteln für die Betoninstandsetzung - Robustheits- und Dauerhaftigkeitsbetrachtungen N2 - Für die flächige Instandsetzung von Stahlbetonkonstruktionen kommen nahezu ausschließlich zementgebundene Systeme mit hohem Zementgehalt zum Einsatz (1). Bereits 2008 war die Zementproduktion für 5% des weltweiten, anthropogenen CO2-Ausstoßes verantwortlich (2). Um die prozessbedingten CO2-Emissionen zu senken, wird der Zement bereits durch gewisse Mengen an Sekundärrohstoffen wie Flugasche, Silicastaub oder Hüttensandmehl (Hochofenschlacke) substituiert. Das Potenzial für weitere Modifikationen ist inzwischen begrenzt (3). Zudem ist eine hohe Lebensdauer der Konstruktionen in vielen Anwendungsbereichen nur bedingt realisierbar. Spätestens mit Erreichen der geplanten Nutzungsdauer müssen Stahlbetonkonstruktionen mit zementgebundenen Systemen instandgesetzt werden, was im ökonomischen und ökologischen Sinne keine nachhaltige Lösung darstellt. Die Verwendung neuer Baustoffe wie alkalisch aktivierte Mörtel hält sich bisher in Grenzen (4), sodass die Akzeptanz durch praxisnahe Forschung adressiert werden muss. Vorangegangene Forschungsergebnisse zeigen, dass alkalisch aktivierte Bindemittel vielversprechende technische Eigenschaften besitzen. So zeigen sich im Vergleich zu herkömmlichem Portlandzement ein ausgesprochen wirkungsvoller Verbund zu Stahl und Zementmörtel (5), (6), eine hohe chemische Beständigkeit sowie ein Erfolg versprechendes Abwitterungsverhalten bei Frost-Tau-Wechseln (7). Mit diesen Eigenschaften können alkalisch aktivierte Mörtel einen erheblichen Beitrag zur dauerhaften Betoninstandsetzung leisten und somit durch die verringerten CO2-Emmissionen dem Prinzip des nachhaltigen Bauens gerecht werden. Wichtig für die Produktion im größeren Maßstab ist die Verfügbarkeit der möglichen Reststoffe, um eine CO2-positivere Bilanz abzubilden. Im Zuge des Forschungsvorhabens sollen Rezepturen für Instandsetzungsprodukte entworfen werden, die auf alkalisch aktivierte industrielle Reststoffe zurückgreifen und die Anforderungen an konventionelle Instandsetzungsprodukte erfüllen. Hierzu wurden potenzielle Ausgangs-stoffe mit Natriumcarbonat aktiviert und die Verarbeitbarkeit der Leime sowie die Druckfestigkeiten nach sieben Tagen verglichen. Hüttensandmehl reagiert ausreichend mit diesem Aktivator, was sich mit Ergebnissen von (8) und (9) deckt. Es werden 〖CO〗_3^(2-)-Ionen in das System eingebaut, was zu einer anfänglichen Erstarrung des Gefüges durch die Bildung von Carbonaten (Calcit und Hydrotalcit) führt. Nach einer längeren dormanten Phase bilden sich zusätzlich Hydratphasen, die die Festigkeit weiter erhöhen. Weiterhin ist die chemische Zusammensetzung der Schlacken für die Erhärtung und die späteren Eigenschaften von großer Bedeutung (10), (11), was mit einer Parameterstudie im laufenden Jahr an natriumcarbonataktivierten Schlacken näher betrachtet werden soll. Erkenntnisse aus vergleichenden Versuchen durch (12) bestätigen die Einflussnahme der chemischen Zusammensetzung. Die übrigen Reststoffe konnten mit anderen Aktivatoren (z. B. Natriumsilicat und -hydroxid) zu einer Reaktion angeregt werden. Im Hinblick auf die Akzeptanz der alkalisch aktivierten Bindemittel stellen diese Aktivatoren jedoch bei der Herstellung höhere technische Anforderungen an das Personal und die verwendeten Geräte im Vergleich zur konventionellen Beton- und Mörteltechnik. Die Aktivierung mittels Alkalicarbonaten ermöglicht die Herstellung von Beton bzw. Mörtel nach dem üblichen „just add water“-Prinzip (13). Aktuell wird unter Einbindung einer studentischen Abschlussarbeit eine Rezeptur mit Hüttensandmehl hinsichtlich der Frisch- und Festeigenschaften charakterisiert und einer Referenzmischung – basierend auf Portlandzement – gegenübergestellt. Hieraus resultierende Ergebnisse sollen neben den Erkenntnissen aus den Vorversuchen zur Konferenz vorgestellt und ein Ausblick auf die weitere Forschungsarbeit gegeben werden. T2 - Nachwuchswissenschaftler*innenkonferenz 2022 CY - Brandenburg an der Havel, Germany DA - 11.05.2022 KW - Alternative Bindemittel KW - Alkalische Aktivierung KW - Instandsetzung KW - Realkalisierung PY - 2022 AN - OPUS4-55517 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF ED - Hahn, Oliver ED - Doil, Thorsten T1 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien N2 - Sehr geehrte Damen und Herren, liebe Leserinnen und Leser, bereits im ersten Band der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung hatte ich angeführt, dass bei der Untersuchung von kulturellen Artefakten naturwissenschaftliche Untersuchungsmethoden zunehmend an Bedeutung gewinnen, sie eigentlich unverzichtbar geworden sind. Ein besonders einprägsames Beispiel dieser fächerübergreifenden Zusammenarbeit zwischen Geisteswissenschaften, Naturwissenschaften und Restaurierungswissenschaften war die Ausstellung Johannes Vermeer. Vom Innehalten, die in diesem Jahr in der Gemäldegalerie Alter Meister in den staatlichen Kunstsammlungen Dresden gezeigt wurde. Eigens für diese Ausstellung wurde das Gemälde Brieflesendes Mädchen am offenen Fenster einer grundlegenden Restaurierung unterzogen. Diese Restaurierung diente jedoch nicht nur der Reparatur des Bildes. Um sich dem ursprünglichen Zustand des Gemäldes zwischen 1657 und 1659 anzunähern, wurden später hinzugefügte Malschichten großflächig abgenommen. Möglich wurde dies durch unterschiedliche, bildgebende materialwissenschaftliche Untersuchungen im Vorfeld, welche die wissenschaftlichen Grundlagen für die Diskussion über den weiteren Umgang mit der Lesenden schufen. Materialanalytische Verfahren wurden und werden ständig weiterentwickelt und optimiert. Sei es, um aus einer Vielzahl von Einzelmessungen ein Gesamtbild zu erstellen, oder die Größe einer Probenentnahme so zu reduzieren, dass von einer „minimal-invasiven“ oder „quasi nicht-invasiven“ Untersuchung ausgegangen werden kann. Nun feiert die Bundesanstalt für Materialforschung und -prüfung, zusammen mit ihren Vorgängerinstitutionen, den königlichen Versuchsanstalten, in diesem Jahr ihren einhundertfünfzigsten Geburtstag. Sie blickt damit auf eine lange Tradition materialwissenschaftlicher Analysen zurück, an deren Beginn beispielsweise die metallographischen Untersuchungen von Adolf Martens stehen. Derartige Untersuchungen bilden auch heute noch einen wesentlichen Bestandteil archäometallurgischer Forschung. Die Historie bzw. die Weiterentwicklung der Methodik lässt sich hier besonders gut nachzeichnen. Jedoch blicken auch Verfahren zur Charakterisierung weiterer Werkstoffe, wie Glas, Keramik, oder organischer Materialien auf eine lange Geschichte zurück. Die in diesem Band der N.i.Ke.-Schriftenreihe präsentierten Beiträge dokumentieren einerseits aktuelle Forschungsarbeiten, die erst in diesem Jahr in entsprechenden Fachjournalen publiziert wurden, andererseits liegen einige der Arbeiten bereits 50 Jahre zurück. Sie bekunden damit nicht nur die materialtechnologische und historische Bandbreite der Projekte, sondern offenbaren die Vielfältigkeit kulturhistorischer oder restauratorischer Fragestellungen, zu deren Beantwortung natur- und materialwissenschaftliche Forschung wesentliche Beiträge liefern können. Ich bedanke mich bei allen Kolleginnen und Kollegen, die zur Erstellung dieser dritten Ausgabe der N.i.Ke. Schriftenreihe des Netzwerks zur interdisziplinären Kulturerhaltung beigetragen haben. Ihre Aufsätze ermöglichen den Blick in die Vielfältigkeit materialwissenschaftlicher Untersuchungen im Bereich Kunst- und Kulturgut. Ich wünsche Ihnen viel Spaß auf dieser kleinen Zeitreise. T2 - Workshop Kulturguterhaltung - Vom Dampfkessel zu Nanomaterialien CY - Berlin, Germany DA - 17.11.2021 KW - Pergamonmuseums KW - Schriftrollen vom Toten Meer KW - Gold mit Synchrotronstrahlung KW - Kandelaber des Ensembles am Charlottenburger Tor KW - Berliner Tuffsteinfassaden KW - Betondickglasfenster des Glockenturms am Eiermannbau KW - Kaiser-Wilhelm-Gedächtniskirche KW - Radiografische Untersuchung PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-543239 UR - https://netzwerke.bam.de/Netzwerke/Navigation/DE/Netzwerke/NIKE/nike.html VL - 3 SP - 1 EP - 155 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-54323 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schubert, Thomas A1 - Máca, Petr A1 - Hering, Marcus A1 - Fiedler, Georg A1 - Beckmann, Birgit T1 - Impact Experiments on Reinforced Concrete Specimens - Investigation of Repeatability and Scaling N2 - Nowadays, the impact resistance of concrete structures has become a prominent concern for critical infrastructure operators, particularly amidst escalating geopolitical tensions. Regulators and design engineers know that reinforced concrete structures can only be developed with high efficiency by considering nonlinear structural and highly nonlinear material behavior. Therefore, specific guidelines on impact design provide instructions for design and analysis of structures required to resist impact loading. These instructions are usually based on published results and evaluated data of impact experiments carried out in laboratories. To widen the knowledge and increase the scientific data the Institute of Concrete Structures (IMB) at TUD Dresden University of Technology (TUD) has carried out many impact experiments on reinforced concrete specimens in recent years. A specially designed drop tower is available for this purpose on the premises of the Otto Mohr Laboratory, TUD. In the framework of the past research at TUD some important issues, such as influence of rebar arrangement, structural thickness, scalability of specimen and repeatability, with regard to experimental impact testing were investigated. This article presents the drop tower facility and research results of impact experiments on reinforced concrete slabs. First, the scalability of impact experiments will be discussed in conjunction with already known theoretical scaling parameters provided by researchers in the past, e.g. Rüdiger et al. [1]. Scalability of experimental data is of huge importance since protective structures made of reinforced concrete differ usually in size in comparison to experimental specimens. The second important research focus is on repeatably of impact experiments. Since impact experiments are usually time consuming and expensive, a certain impact scenario is mostly carried out only once. It is intended to show the range of deviation of impact tests on some already carried out experiments on reinforced concrete slabs. A possible standard deviation is estimated for the applied test setup. T2 - 15th International Conference on Shock & Impact Loads on Structures CY - Gothenburg, Sweden DA - 12.06.2025 KW - Reinforced concrete KW - Drop-weight impact KW - Scaling KW - Repeatability KW - Digital image correlation PY - 2025 SP - 80 EP - 91 AN - OPUS4-63627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seher, Julia T1 - Leichte Gesteinskörnungen aus Bau- und Abbruchabfällen - Applikation in der Denkmalpflege N2 - Im Rahmen des BMBF-geförderten Forschungsprojekt ReMin - REALight werden in einem Projektteam aus Industriepartnern und Forschungseinrichtungen unter Koordination der Bauhaus-Universität Weimar leichte Gesteinskörnungen aus Bau- und Abbruchabfällen und industriellen Nebenprodukten auf thermischen Weg hergestellt. Die Aufgabe der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, diese im Drehrohrofen erzeugten Blähgranulate für gebundene Anwendungen in Beton und Mörtel umfassend zu charakterisieren. Gemeinsam mit der Opus Denkmalpflege GmbH wird die Applikation feiner, gebrochener Blähgranulate in leichten Steinergänzungsmörteln für die Restaurierung von Sandsteinobjekten untersucht. Hierzu wird ein zweischichtiges Mörtelsystem bestehend aus Füll- und einem Deckmörtel entwickelt. Erste Ergebnisse der Rezepturentwicklung verschiedener kalkhaltiger Leichtmörtel mit gebrochenen Blähgranulaten werden vorgestellt. Die neuen Leichtmörtel sind hinsichtlich der entwickelten Druckfestigkeit gleichwertig gegenüber herkömmlichen Restauriermörteln. T2 - 21.Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Leichte Gesteinskörnungen KW - Recycling KW - Denkmalpflege KW - Leichtmörtel PY - 2023 AN - OPUS4-58329 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Seher, Julia A1 - Rübner, Katrin A1 - Müller, Constanze A1 - Martin, F. A1 - Pniok, N. A1 - Dreisow, B. ED - Döring, I. ED - Villagran Zaccardi, Y. ED - Müller, A. T1 - Lightweight aggregates made from construction and demolition waste - Application in lightweight concrete and mortars N2 - Heterogeneous construction and demolition waste can be used as raw material to produce lightweight aggregates (LWA) similar to expanded clays. In the joint research project “REALight”, LWA were produced from masonry rubble in a thermal expanding process using a pilot production plant with a rotary kiln. Our research focuses on the characterisation of the novel LWA and their use in different hydraulically bound applications. Infra-lightweight concrete (ILC) was produced with the novel LWA, which accounts for two thirds of total aggregate volume, and Celitement, which is a hydraulic binder with a low carbon footprint. Its dry bulk density is ≤ 800 kg/m³. Strength and durability properties are comparable to ILC data from the literature. Lime-based repair mortars (LRM) containing LWA are beneficial for sandstone conservation due to their similar properties regarding porosity, water absorption and strength. A two-layer repair mortar system, which consists of a filling mortar to fill large voids and a covering mortar to modulate the surface texture to the historic sandstone, was developed. In our contribution, we present results of the LWA characterisation according to the European standard EN 13055:2016. Requirements and challenges of the use of the novel LWA in ILC and LRM are discussed. T2 - V International Conference Progress of Recycling in the Built Environment CY - Weimar, Germany DA - 10.10.2023 KW - CDW recycling KW - Lightweight aggreagtes KW - Lightweight concrete KW - Masonry rubble KW - Repair mortar PY - 2023 SN - 978-2-35158-238-1 VL - PRO 137 SP - 85 EP - 92 PB - RILEM Publications S.A.R.L. CY - Champs-sur-Marne, Frankreich AN - OPUS4-58991 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schnell, Alexander A1 - Rübner, Katrin A1 - Seher, Julia A1 - Müller, Constanze A1 - Müller, Anette A1 - Liebezeit, Steffen A1 - Fenner, Jacob A1 - Martin, Falk A1 - Pniok, Nicole T1 - Manufacturing and Application of Lightweight Aggregates from Construction and Demolition Waste N2 - The objective of the REALight project is the development of a thermal process to produce lightweight aggregates in pilot scale and the implantation of a method to recover gypsum. Beside construction and demolition waste, various industrial by‐products are studied as raw materials. The raw materials have so far been unused or used in applications with lower quality requirements. To prove the performance of the lightweight aggregates, their technical properties are tested and their use in different applications is studied, e.g., for lightweight mortars as well as lightweight concretes. KW - Construction and demolition waste KW - Flue gas desulfurization gypsum KW - Industrial by-products KW - Infra-lightweight concrete KW - Lightweight aggregates PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604643 DO - https://doi.org/10.1002/cite.202300211 SN - 0009-286X VL - 96 IS - 7 SP - 969 EP - 975 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-60464 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Seher, Julia A1 - Rübner, Katrin A1 - Müller, Constanze A1 - Pniok, N. A1 - Dreisow, B. T1 - Leichte Gesteinskörnungen hergestellt aus Bau- und Abbruchabfällen – Applikation in der Denkmalpflege N2 - Im Rahmen des BMBF-geförderten Forschungsprojekts ReMin – REALight werden in einem Projektteam aus Industriepartnern und Forschungseinrichtungen unter Koordination der Bauhaus-Universität Weimar leichte Gesteinskörnungen aus Bau- und Abbruchabfällen und industriellen Nebenprodukten auf thermischem Weg hergestellt. Die Aufgabe der Bundesanstalt für Materialforschung und -prüfung (BAM) ist es, diese im Drehrohrofen erzeugten Blähgranulate für gebundene Anwendungen in Beton und Mörtel umfassend zu charakterisieren. Gemeinsam mit der Opus Denkmalpflege GmbH wird die Applikation feiner, gebrochener Blähgranulate in leichten Steinergänzungsmörteln für die Restaurierung von Sandsteinobjekten untersucht. Hierzu wird ein zweischichtiges Mörtelsystem bestehend aus einem Füll- und einem Deckmörtel entwickelt. Erste Ergebnisse der Rezepturentwicklung verschiedener kalkhaltiger Leichtmörtel mit gebrochenen Blähgranulaten werden vorgestellt. Die neuen Leichtmörtel sind hinsichtlich der entwickelten Druckfestigkeit gleichwertig gegenüber herkömmlichen Restauriermörteln. T2 - 21. Internationale Baustofftagung (ibausil) CY - Weimar, Germany DA - 13.09.2023 KW - Baustoffrecycling KW - Mauerwerkbruch KW - Leichte Gesteinskörnungen KW - Denkmalpflege KW - Restauriermörtel KW - Steinergänzungsmassen PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-590685 DO - https://doi.org/10.1002/cepa.2839 SN - 2509-7075 VL - 6 SP - 861 EP - 866 PB - Ernst & Sohn GmbH AN - OPUS4-59068 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Assessment of the Application of Scaling Concepts for Blast Effects Analysis N2 - Blast testing finds its implementation in several applications, e.g. for the purpose of investigation into accidental or intentional explosions, or for an assessment of the level of protection provided by a certain structural configuration. Analytical and/or semi-empirical methods are generally limited to preliminary assessments prior to blast testing. Applications of numerical simulations with hydrocodes coupled with finite element methods (FEM) can only reduce the amount of blast testing required, as these necessitate fulfillment of the fundamental prerequisites of model verification and that of model validation. Field tests are implemented for contact detonations as well as near-field blast scenarios and shock tube tests for far-field blast scenarios. However, these can be extremely resource intensive. Reliable small-scale experiments are a promising alternative. The concepts of dimensional analysis and similarity based on Buckingham’s Π-theorem (1914) have been applied in different fields. For applications to the phenomenon of shock wave propagation, Hopkinson-Cranz or cube-root scaling is a well-established concept. When it comes to scaling the structural response, research has predominantly focused on structures made of metallic materials. Scaled investigations with concrete or reinforced concrete (RC) structures remain limited. The lack of even the most basic guidelines (far from any ‘standardized scaling methods’ for blast tests) show that scaling as a method is not yet established in blast effects analysis. In this preliminary study, we present a systematic approach and evaluation of scaling of blast effects analysis for RC slabs in order to develop guidelines for resource efficient testing methods. We study the blast scenario at two different scales. The focus of these investigations has been on evaluation of scaling of dynamics using pressure sensors, acceleration sensors and fiber optic sensing cables for distributed acoustic sensing (DAS). Further, the resulting plastic behavior upon blast is characterized by distributed strain sensing (DSS) along the same cables. T2 - 27th International Symposium on Military Aspects of Blast and Shock (MABS27) CY - Colmar, France DA - 06.10.2025 KW - Blast KW - RC-slabs KW - Similarity and scaling PY - 2025 AN - OPUS4-64616 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit A1 - Costard, Rene A1 - Hering, Marcus A1 - Chruscicki, Sebastian A1 - Hicke, Konstantin A1 - Hüsken, Götz T1 - Assessment of the Application of Scaling Concepts for Blast Effects Analysis N2 - Blast testing finds its implementation in several applications, e.g. for the purpose of investigation into accidental or intentional explosions, or for an assessment of the level of protection provided by a certain structural configuration. Analytical and/or semi-empirical methods are generally limited to preliminary assessments prior to blast testing. Applications of numerical simulations with hydrocodes coupled with finite element methods (FEM) can only reduce the amount of blast testing required, as these necessitate fulfillment of the fundamental prerequisites of model verification and that of model validation. Field tests are implemented for contact detonations as well as near-field blast scenarios and shock tube tests for far-field blast scenarios. However, these can be extremely resource intensive. Reliable small-scale experiments are a promising alternative. The concepts of dimensional analysis and similarity based on Buckingham’s Π-theorem (1914) have been applied in different fields. For applications to the phenomenon of shock wave propagation, Hopkinson-Cranz or cube-root scaling is a well-established concept. When it comes to scaling the structural response, research has predominantly focused on structures made of metallic materials. Scaled investigations with concrete or reinforced concrete (RC) structures remain limited. The lack of even the most basic guidelines (far from any ‘standardized scaling methods’ for blast tests) show that scaling as a method is not yet established in blast effects analysis. In this preliminary study, we present a systematic approach and evaluation of scaling of blast effects analysis for RC slabs in order to develop guidelines for resource efficient testing methods. We study the blast scenario at two different scales. The focus of these investigations has been on evaluation of scaling of dynamics using pressure sensors, acceleration sensors and fiber optic sensing cables for distributed acoustic sensing (DAS). Further, the resulting plastic behavior upon blast is characterized by distributed strain sensing (DSS) along the same cables. T2 - 27th International Symposium on Military Aspects of Blast and Shock (MABS27) CY - Colmar, France DA - 06.10.2025 KW - Similarity and scaling KW - Blast KW - RC-slabs PY - 2025 SP - 1 EP - 11 AN - OPUS4-64617 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Jeyifous, Olubunmi Anthony A1 - Schönsee, Eric A1 - Strangfeld, Christoph A1 - Hüsken, Götz T1 - Investigating the impact of material rheology on geometric accuracy in 3D concrete printing using real-time monitoring N2 - Additive manufacturing of concrete structures is an innovative and rapidly advancing technology. One of its key advantages is the ability to achieve freeform designs in civil engineering, enabling entirely new architectural possibilities. However, despite the demonstrated benefits of this technology, maintaining consistent print quality during the printing process remains a significant challenge and is seldom implemented. The continuous mixing process inherent in 3D concrete printing introduces potential variations in the dry mix composition or water content, making a single test sample insufficient to represent the entire structure. Moreover, defects in a single layer can compromise the integrity of the whole structure. This underscores the need for continuous, real-time monitoring to document and ensure the quality of the printing process. At the Bundesanstalt für Materialforschung und prüfung (BAM), a 3D concrete printer was developed to enable real-time non-destructive monitoring of material properties during the printing process. This study examines the impact of rheological variations, influenced by water content variations, on the geometric characteristics of printed elements. Geometric measurements are captured in real time using a high-precision laser scanner. Concrete elements are printed under controlled conditions with systematically varied process parameters. Preliminary results reveal a strong correlation between rheological behaviour and the geometric properties of the printed components. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Turkiye DA - 24.09.2025 KW - 3D concrete printing KW - Real-time monitoring KW - Quality control PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645394 DO - https://doi.org/10.58286/31704 SN - 1435-4934 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-64539 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - A silica-based protective system modified with rock powder for the preservation of tuff stone N2 - Tuffs are lightweight and porous pyroclastic rocks composed of a volcanic ash matrix containing pumice and rock fragments, quartz, sanidine and other individual crystals, zeolites, and clay minerals. Due to their low density and high porosity, tuff stones are easy to work with and transport. They have been used as construction material in many historical buildings in Germany. However, most tuff stones exhibit poor resistance to weathering due to their morphology and porosity. If the physico-chemical degradation of the stones is already well advanced, ensuring the safety of the buildings often requires extensive stone replacement. However, this contradicts the fundamental principle of conservation, which prioritises the preservation of the original material. In a recently completed research project, a silica-based protective system modified with rock powder was developed for the preservation of tuff stone. Suitable colloidal silica dispersions and modified rock powders customised produced from tuff waste were used. The protective system was optimised to reduce the capillary water absorption of tuff while maintaining its water vapour diffusion properties, to build a durable protective system-tuff bond, and to achieve a visual and tactile resemblance to tuff. The protective system was developed at laboratory scale. It was subsequently applied to a test area at a restoration site in Berlin-Zehlendorf, Germany, to assess its performance under outdoor conditions. By applying the new protective system, the historic building structure is better preserved, tuff stone resources are saved, and tuff waste is effectively recycled. T2 - STONE 2025 - 15th International Congess on the Deterioration and Conservation of Stone CY - Paris, France DA - 08.09.2025 KW - Protective system KW - Rock powder KW - Silica sol KW - Stone preservation KW - Tuff stone KW - Tuff waste recycling PY - 2025 AN - OPUS4-64751 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin T1 - Comparative study of lightweight expanded aggregates made from masonry rubble or clay N2 - Lightweight aggregates can be manufactured from masonry rubble by a thermal expanding process pursuing the idea of feedstock recycling. Throughout a series of research projects, the manufacturing process has been developed, optimized and scaled up. Various test results prove that the engineering properties of the new expanded masonry rubble aggregates are similar to those of traditional expanded clays. The aggregates show a heterogeneous and macroporous pore structure. The grains consist of cracks, cavities, large bulky pores and a solid skeleton containing small capillary pores as well as partly melted areas. But which differences and similarities exist to expanded clay aggregates, which are made from a relatively homogeneous clayey raw material? To answer this question, comparative studies on the chemical, physical, mineralogical and microstructural characteristics of expanded masonry rubble aggregates and commercial expanded clay aggregates have been conducted. In our contribution, results of particle shape and porosity measurements, mercury intrusion porosimetry and electron microscopy are presented. The microstructural characteristics are correlated with engineering properties, such as water absorption and particle strength. T2 - V International Conference Progress of Recycling in the Built Environment CY - Weimar, Germany DA - 10.10.2023 KW - Lightweight aggregates KW - Expanded aggregates KW - Expanded clay KW - Masonry rubble KW - Chemical recycling PY - 2023 AN - OPUS4-64754 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rannefeld, Anne T1 - Recycling Filtermaterial-Filtersubstrate zur Behandlung von Niederschlagsabflüssen N2 - Traditionell wurde Regenwasser aus Siedlungsgebieten schnell über Kanalnetze abgeleitet. Dies führte zu einer geringeren Verdunstung und Bodenspeicherung sowie zu einem verstärkten Abfluss von versiegelten Flächen. Dadurch werden der Wasserkreislauf, das Kleinklima und die Grundwasserneubildung beeinträchtigt, während Klär- und Regenwasseranlagen belastet werden. Starkregenereignisse können die Anlagen überlasten und lokale Überschwemmungen verursachen. Gleichzeitig gelangen Schwermetalle wie Kupfer, Zink und Blei in das Wassersystem und verursachen Umweltprobleme. Um den Wasserkreislauf ökologisch wiederherzustellen, Überschwemmungen zu verhindern und Schadstoffeinträge zu reduzieren, rücken Versickerung und Rückhaltung von Regenwasser im Sinne des Schwammstadtkonzeptes in den Fokus. Gründächer, Versickerungsmulden oder Retentionsbodenfilter verzögern den Abfluss und entlasten so die Kanalisation. Dabei spielen Filter- und Speichermaterialien eine zentrale Rolle, um das Regenwasser zusätzlich zu reinigen und nutzbar zu machen. Durch die Nutzung recycelter Bau- und Abbruchstoffe als Filtermaterialien können Primärrohstoffe eingespart und natürliche Ressourcen geschont werden. Im Rahmen des Forschungsprojekts „RC-Filtersubstrate“ werden Granulate aus recyceltem Kalksandsteinbruch und Porenbetonbruch sowie einer daraus speziell hydrothermal hergestellten Körnung als Retentionsfilter für verunreinigtes Niederschlagswasser untersucht. Aufgrund ihres mesoporösen Gefüges und ihrer Calciumsilicathydrat-Phasen (C-S-H) zeigen diese Materialien großes Potenzial zur Abtrennung von Kupfer, Zink und Blei. Dieser Ansatz des rohstofflich-chemischen Recyclings von Bau- und Abbruchabfällen überführt die Reststoffe in neue maßgeschneiderte Produkte. Durch die gezielte Steuerung der Porosität und der Mikrostruktur der Hydrothermalgranulate lässt sich die Reinigungsleistung optimieren. Zusätzlich können die RC-Filtersubstrate mit Bakterien besiedelt werden, um die Filterleistung weiter zu steigern. Es soll nachgewiesen werden, dass RC-Filtermaterialien als effektive Niederschlagswasserfilter geeignet sind. Zudem soll die Filterleistung in Abhängigkeit von den Eigenschaften der Filtersubstrate untersucht werden. Im Vortrag werden die Erfahrungen zur Herstellung der Hydrothermalgranulate aus Kalksandsteinbruch- und Porenbetonbruchmehlen vorgestellt. T2 - Tagung Aufbereitung und Recycling CY - Freiberg, Germany DA - 06.11.2025 KW - Hydrothermalgranulat KW - Filtermaterial KW - Recycling KW - Kalksandstein KW - Porenbeton PY - 2025 AN - OPUS4-64789 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Kocherla, Amarteja A1 - Strangfeld, Christoph T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-643047 DO - https://doi.org/10.58286/31728 SN - 1435-4934 SP - 1 EP - 4 PB - NDT.net AN - OPUS4-64304 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - A framework for characterising the reflection intensity of a 3D-CP mortar N2 - The growing interest of 3D Concrete Printing (3DCP) arises new challenges for quality control. A major challenge lies in evaluation of the interlayer bond strength. An optical approach is developed to monitor the surface properties of the printed layer. Commercial laser profile scanners are utilised to record the reflection intensity of the mortar’s surface. To be applicable in the printing process, the reflection intensity needs to be characterised for each material within the printable region and further effects, like geometry and environmental light, need to be considered. The presented work aims to provide a framework for implementing the laser reflection intensity to 3DCP monitoring. T2 - NDT-CE 2025 - The International Symposium on Nondestructive Testing in Civil Engineering CY - Izmir, Türkiye DA - 24.09.2025 KW - 3D Concrete Printing KW - In Situ Measurements KW - Laser reflection intensity PY - 2025 AN - OPUS4-64305 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hilgenfeldt, Verena A1 - Rübner, Katrin A1 - Hahn, Andreas A1 - Steinmetz, Heidrun T1 - Methodology for Assessing Phosphorus Adsorption Kinetics in Novel Constructed Wetland Materials N2 - Although various special materials have been studied for their potential for phosphorus removal in constructed wetlands, varying methodologies make direct comparisons of adsorption capacities observed in laboratory experiments difficult. This paper aims to establish a methodology for determining the optimal ratio of phosphate to material mass for different materials and for achieving the necessary contact time for adsorption isotherms. To minimise the number of experiments required, pretests over 24 h should be repeated to determine the phosphate-specific ratios until they show around 60% of the initial concentration. The tested materials included lava sand and expanded sand (ExS), which showed saturating kinetics curves after 24 to 48 h. However, aggregates containing calcium silicate hydrate (CSH) phases (autoclaved aerated concrete AAC, sand–lime brick SLB, and hydrothermal granules HTG) did not show saturating curves, complicating contact time determination. Consequently, adsorption velocity is proposed to identify the phase with the lowest adsorption rate, which is then used as the contact time in adsorption isotherm experiments. Using this method, adsorption times of 48 h were observed for HTG and SLB, while that for AAC was 24 h. This methodology is intended as an initial approach to establish a common basis for researchers investigating novel materials and make the results comparable. KW - CSH KW - Phosphate elimination KW - Material evaluation KW - Contact time experiments KW - Methodology development KW - Filter substrates PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647443 DO - https://doi.org/10.3390/purification1020007 SN - 3042-6197 VL - 1 IS - 2 SP - 1 EP - 20 PB - MDPI AG CY - Basel, Switzerland AN - OPUS4-64744 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller, Constanze A1 - Seher, Julia A1 - Pniok, Nicole A1 - Dreisow, Bianca A1 - Rübner, Katrin T1 - Formulation and characterization of repair mortars for sandstone with lightweight aggregates made from masonry rubble N2 - This paper deals with the study of different lime-based repair mortars for the conservation of sandstone objects in the context of monument preservation. New types of lightweight aggregates, which were manufactured from masonry rubble, were used to develop these repair mortars. This allows for recycling of construction and demolition waste while helping to conserve natural resources. As part of this work, the mortars were comprehensively characterised in terms of their chemical, physical, mechanical and hygric properties, such as bulk density, pore structure, strength, water absorption, shrinkage and carbonation. All mortars are lightweight mortars with bulk densities of about 1300 kg/m³. They achieve high porosities of around 50 %. At the same time, the mortars exhibit sufficient compressive strengths ranging from 1.8 to 11.3 MPa. The compressive strength depends on the degree of carbonation of the mortars and increases with sample age. The analysis of the pore structure shows that the mortars mainly contain macropores. The large number of capillary pores, with sizes ranging from 0.1 to 1000 μm, results in a good water absorption behaviour. The evaluation of the results proves that the repair mortars are compatible with Cotta sandstone. KW - Repair mortar KW - Lime mortar KW - Lightweight aggregates KW - Sandstone KW - Stone conservation KW - Recycling PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647431 DO - https://doi.org/10.1016/j.conbuildmat.2025.143378 SN - 0950-0618 VL - 494 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-64743 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rübner, Katrin A1 - Stuff, Maria A1 - Großmann, Karsten A1 - Pniok, Nicole A1 - Dreisow, Bianca T1 - A silica-based protective system modified with rock powder for the preservation of tuff stone N2 - Tuffs are lightweight and porous pyroclastic rocks composed of a volcanic ash matrix containing pumice and rock fragments, quartz, sanidine and other individual crystals, zeolites, and clay minerals. Due to their low density and high porosity, tuff stones are easy to work with and transport. They have been used as construction material in many historical buildings in Germany. However, most tuff stones exhibit poor resistance to weathering due to their morphology and porosity. If the physico-chemical degradation of the stones is already well advanced, ensuring the safety of the buildings often requires extensive stone replacement. However, this contradicts the fundamental principle of conservation, which prioritises the preservation of the original material. In a recently completed research project, a silica-based protective system modified with rock powder was developed for the preservation of tuff stone. Suitable colloidal silica dispersions and modified rock powders customised produced from tuff waste were used. The protective system was optimised to reduce the capillary water absorption of tuff while maintaining its water vapour diffusion properties, to build a durable protective system-tuff bond, and to achieve a visual and tactile resemblance to tuff. The protective system was developed at laboratory scale. It was subsequently applied to a test area at a restoration site in Berlin-Zehlendorf, Germany, to assess its performance under outdoor conditions. By applying the new protective system, the historic building structure is better preserved, tuff stone resources are saved, and tuff waste is effectively recycled. T2 - STONE 2025 - 15th international congess on the deterioration and conservation of stone CY - Paris, France DA - 08.09.2025 KW - Protective system KW - Rock powder KW - Silica sol KW - Stone preservation KW - Tuff stone KW - Tuff waste recycling PY - 2025 SP - 743 EP - 749 AN - OPUS4-64748 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rübner, Katrin A1 - Schnell, Alexander A1 - Müller, Anette T1 - Comparative study of lightweight expanded aggregates made from masonry rubble or clay N2 - Lightweight aggregates can be manufactured from masonry rubble by a thermal expanding process pursuing the idea of feedstock recycling. Throughout a series of research projects, the manufacturing process has been developed, optimized and scaled up. Various test results prove that the engineering properties of the new expanded masonry rubble aggregates are similar to those of traditional expanded clays. The aggregates show a heterogeneous and macroporous pore structure. The grains consist of cracks, cavities, large bulky pores and a solid skeleton containing small capillary pores as well as partly melted areas. But which differences and similarities exist to expanded clay aggregates, which are made from a relatively homogeneous clayey raw material? To answer this question, comparative studies on the chemical, physical, mineralogical and microstructural characteristics of expanded masonry rubble aggregates and commercial expanded clay aggregates have been conducted. In our contribution, results of particle shape and porosity measurements, mercury intrusion porosimetry and electron microscopy are presented. The microstructural characteristics are correlated with engineering properties, such as water absorption and particle strength. KW - Lightweight aggregates KW - Expanded aggregates KW - Expanded granules KW - Expanded clay KW - Masonry rubble KW - Chemical recycling PY - 2023 SN - 978-2-35158-238-1 VL - 137 SP - 93 EP - 121 PB - RILEM Publications S.A.R.L. CY - Champs-sur-Marne, France AN - OPUS4-64752 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Durlo Tambara, Luís Urbano A1 - Dehn, F. A1 - Gluth, Gregor ED - D’Erme, C. ED - Paglia, C. ED - Cordero, E. G. T1 - The importance of leaching for the carbonation resistance of alkali-activated slag and calcined clay concretes N2 - This study investigates the impact of leaching on the carbonation resistance of alkali-activated materials with varying calcium content. Six binder compositions were tested, combining ground blast furnace slag and calcined clay, with CaO content ranging from ~0% to ~40%. Samples underwent three conditions: no leaching, two weeks of leaching (2Le), and five leaching-carbonation cycles (5LCC). Carbonation tests were performed under natural conditions and 1% CO2 for reference and 2Le samples, while 5LCC samples were exposed solely to accelerated carbonation. Under natural carbonation, the typical relationship between carbonation resistance and the water/(CaO+MgOeq+Na2Oeq+K2Oeq) ratio was observed for both the reference and 2Le samples, with an increase in carbonation rate in compositions containing more than 40% calcined clay. In accelerated carbonation conditions, 2Le and 5LCC conditions showed slightly improved carbonation resistance compared to the reference samples, except for the mixtures containing only calcined clay (C100) and the mix with 40% calcined clay (C40S60). The poor performance of C100 was attributed to its low reactivity after 28 days, which resulted in significant sodium leaching and reduced activation of the calcined clay. Although C40S60 outperformed non-leached samples, its carbonation resistance slightly decreased in leached and accelerated carbonation samples due to reduced gel phase formation; however, this reduction was significantly less than that of C100. These findings suggest that while leaching can enhance carbonation resistance by reducing excess alkalis, low-reactivity systems, e.g. based solely on calcined clay, are more susceptible to degradation. KW - Carbonation KW - Alkali-activated materials KW - Leaching KW - Durability KW - Calcined clay PY - 2026 SN - 978-3-032-14170-5 DO - https://doi.org/10.1007/978-3-032-14170-5_16 SP - 148 EP - 157 PB - Springer CY - Cham AN - OPUS4-65355 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wilbig, Janka A1 - Borges de Oliveira, F. A1 - Obaton, A.-F. A1 - Schwentenwein, M. A1 - Rübner, Katrin A1 - Günster, Jens T1 - Defect detection in additively manufactured lattices N2 - This paper investigates fast and inexpensive measurement methods for defect detection in parts produced by Additive Manufacturing (AM) with special focus on lattice parts made of ceramics. By Lithography-based Ceramic Manufacturing, parts were built both without defects and with typical defects intentionally introduced. These defects were investigated and confirmed by industrial X-ray Computed Tomography. Alternative inexpensive methods were applied afterwards on the parts such as weighing, volume determination by Archimedes method and gas permeability measurement. The results showed, that defects resulting in around 20% of change in volume and mass could be separated from parts free of defects by determination of mass or volume. Minor defects were not detectable as they were in the range of process-related fluctuations. Permeability measurement did not allow to safely identify parts with defects. The measurement methods investigated can be easily integrated in AM process chains to support quality control. KW - Additive manufacturing KW - Quality assurance KW - Defect detection KW - Lattices KW - Ceramics PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-513547 DO - https://doi.org/10.1016/j.oceram.2020.100020 VL - 3 SP - 100020 PB - Elsevier Ltd. AN - OPUS4-51354 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ji, Y. A1 - Becker, S. A1 - Lu, Z. A1 - Mezhov, Alexander A1 - von Klitzing, R. A1 - Schmidt, Wolfram A1 - Stephan, D. T1 - Effect of resting time on rheological properties of glass bead suspensions - Depletion and bridging force among particles N2 - The effect of resting time on the rheological properties of cement suspensions is generally explained by early formed structure and overconsumption of polycarboxylate superplasticizers (PCEs). In this paper, we propose that the influence of resting time on the rheological properties is closely related to size variation of non-absorbed PCE. To identify this, glass bead suspensions were prepared with various amounts of PCE and ionic solution, and their rheological properties were evaluated at various times. We found that the yield stress increases with time at higher PCE concentrations and higher ionic strength solutions. Adsorbed PCE during resting tends to bridge the particles rather than disperse them. In addition, it was found that hydrodynamic radius of PCE increased with resting time, and depletion forces resulting from non-absorbed PCE size changes correlate well with the increased yield stress. KW - Depletion force KW - Ionic stregth KW - PCE KW - Rheology KW - Resting time PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-587193 DO - https://doi.org/10.1111/jace.19469 SN - 0002-7820 SN - 1551-2916 VL - 107 IS - 1 SP - 624 EP - 639 PB - Wiley-Blackwell CY - Oxford AN - OPUS4-58719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bühler, M. M. A1 - Hollenbach, P. A1 - Michalski, A. A1 - Meyer, S. A1 - Birle, E. A1 - Off, R. A1 - Lang, Ch. A1 - Schmidt, Wolfram A1 - Cudmani, R. A1 - Fritz, O. A1 - Baltes, G. A1 - Kortmann, G. T1 - The Industrialisation of Sustainable Construction: A Transdisciplinary Approach to the Large-Scale Introduction of Compacted Mineral Mixtures (CMMs) into Building Construction N2 - Abstract: Increasing demand for sustainable, resilient, and low-carbon construction materials has highlighted the potential of Compacted Mineral Mixtures (CMMs), which are formulated from various soil types (sand, silt, clay) and recycled mineral waste. This paper presents a comprehensive inter- and transdisciplinary research concept that aims to industrialise and scale up the adoption of CMM-based construction materials and methods, thereby accelerating the construction industry’s systemic transition towards carbon neutrality. By drawing upon the latest advances in soil mechanics, rheology, and automation, we propose the development of a robust material properties database to inform the design and application of CMM-based materials, taking into account their complex, time-dependent behaviour. Advanced soil mechanical tests would be utilised to ensure optimal performance under various loading and ageing conditions. This research has also recognised the importance of context-specific strategies for CMM adoption. We have explored the implications and limitations of implementing the proposed framework in developing countries, particularly where resources may be constrained. We aim to shed light on socio-economic and regulatory aspects that could influence the adoption of these sustainable construction methods. The proposed concept explores how the automated production of CMM-based wall elements can become a fast, competitive, emission-free, and recyclable alternative to traditional masonry and concrete construction techniques. We advocate for the integration of open-source digital platform technologies to enhance data accessibility, processing, and knowledge acquisition; to boost confidence in CMM-based technologies; and to catalyse their widespread adoption. We believe that the transformative potential of this research necessitates a blend of basic and applied investigation using a comprehensive, holistic, and transfer-oriented methodology. Thus, this paper serves to highlight the viability and multiple benefits of CMMs in construction, emphasising their pivotal role in advancing sustainable development and resilience in the built environment. KW - Decarbonisation KW - Circular economy KW - Recycled materials KW - Demolition wastes KW - Low-carbon construction KW - Building with earth KW - Compressed earth KW - Rammed earth KW - Sustainable construction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583260 DO - https://doi.org/10.3390/su151310677 VL - 15 IS - 13 SP - 1 EP - 25 PB - MDPI AN - OPUS4-58326 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Munsch, Sarah Mandy A1 - Schmidt, Wolfram A1 - Lorenzoni, Renata A1 - Telong, Melissa A1 - Grobla, Lili A1 - Lauinger, Robert A1 - Kruschwitz, Sabine T1 - Investigation of the hydration of clinker‑reduced cementitious binders by 1H NMR relaxometry N2 - In this paper, we demonstrate the value of 1 H NMR relaxometry for studying the hydration of clinker-reduced, climate-friendly cementitious binders. Our study includes white cement (WC), ordinary Portland cement (OPC), and samples incorporating reactive agro-waste based ashes and non-reactive biochars as supplementary cementitous materials (SCM). NMR measurements were performed over a period of up to 120 h during hydration with an echo time of 50 μ s and a relatively large sample size of 20 mL. The results were compared to heat flow calorimetry (HFC) data, and a detailed comparison with literature data was performed for pure OPC and WC. The results show that time-resolved NMR measurements, especially the analysis of individual NMR signal components assigned to defined 1 H reservoirs, are effective for studying hydration processes. They offer insights into the evolution of the microstrucure and specific chemical phases. NMR provides valuable information and serves as a good complement to HFC. The comparison with data obtained with shorter echo times (40 μs or around 15–45 μs with solid echo sequence) on much smaller samples showed almost identical developments with respect to the T2 distributions. For the SCM samples, NMR results indicated partially accelerated hydration processes compared to classical OPC hydration. One SCM sample acted as a highly reactive pozzolan, showing a similar hydration process to OPC with the strongest effect observed when superplasticizer was added. Adding biochar delayed C-S-H gel pore formation but significantly increased capillary pores and even free water, likely due to the sponge-like structure. KW - Nuclear magnetic resonance relaxometry KW - Heat flow calorimetry KW - Cement KW - Hydration KW - Clinker reduction KW - Carbon emission KW - Kinetics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630284 DO - https://doi.org/10.1617/s11527-025-02632-x SN - 1871-6873 VL - 58 IS - 137 SP - 1 EP - 23 PB - Springer Nature AN - OPUS4-63028 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhang, K. A1 - Mezhov, Alexander A1 - Schmidt, Wolfram T1 - Effect of agitation during the early‑age hydration on thixotropy and morphology of cement paste N2 - The effect of agitation during the earlyage hydration on thixotropy and morphology of cement paste prepared with and without superplasticizers (SP) is investigated by applying penetration test, small amplitude oscillatory shear sweep test (SAOS), isothermal calorimetric test, scanning electron microscopy (SEM) and energy dispersive X-ray analyses (EDX). The results show that the agitation of cement paste during the induction period increases the heat flow rate and destroys existing structures of samples without changing the mineral composition of samples. Yet, if the agitation is applied during the acceleration period, the heat flow rate is significantly lowered and the morphology and mineral composition of samples undergo irreversible change, freshly formed syngenite is destroyed and no longer restored. The penetration force and the static yield stress grow linearly during the induction period and exponentially during the acceleration period. Agitation during the induction period destroys the structure, which causes the static yield stress and the penetration force values becoming nearly equal to zero. However, during the acceleration period, even after agitation the static yield stress and the penetration force exhibit high residual values, which indicates the impact of hydration to the structural build-up. KW - Hydration · Thixotropy KW - Agitation KW - Morphology KW - Structural build-up PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-621189 DO - https://doi.org/10.1617/s11527-024-02504-w VL - 57 SP - 1 EP - 13 PB - Springer Nature Switzerland AG CY - Schweiz AN - OPUS4-62118 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Mezhov, Alexander A1 - Bright, Asante A1 - Schmidt, Wolfram T1 - Increasing the Incorporation of CO2-Sequestering Materials in Concrete N2 - Concrete is the most widely used construction material accounting for approximately half of all human production throughout history. The production of one ton of cement emits around 600 kg of CO2. With a global cement production estimate of 4.2 billion tons, this results in about 2.5 billion tons of CO2 emissions. This accounts for roughly 7.2% of the total global carbon emissions in 2021. Strategies to decrease carbon emissions in the cement and concrete industry include carbon capture and storage (CCS), reduced binders like ordinary Portland cement (OPC) clinker and optimizing material use through improved processes and structural design. This also means changing architectural vision [6], avoiding concrete where its structural performance is not required and use alternative materials instead, and optimizing the communication among the entire production value chain. T2 - 1st International Conference on Net-Zero Built Environment: Innovations in Materials, Structures, and Management Practices (Net-Zero Future 2024) CY - Oslo, Norway DA - 19.06.2025 KW - Concrete KW - CO2-Sequestering PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638531 DO - https://doi.org/10.1007/978-3-031-69626-8_4 VL - 237 SP - 39 EP - 48 PB - Springer Nature Switzerland AG CY - Schweiz AN - OPUS4-63853 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agasty, Amit T1 - Skalierung von Sprengversuchen N2 - Eine Machbarkeitsstudie zur ressourceneffizienten sicherheitstechnischen Bewertung. T2 - 25. Internationalen Symposium des Bundeskriminalamtes für Sprengstoffermittelnde und Entschärfende unkonventioneller Spreng- und Brandvorrichtungen CY - Magdeburg, Germany DA - 01.12.2025 KW - Sicherheitstechnische Bewertung KW - Sprengversuche KW - Skalierung KW - Numerische Simulationen PY - 2025 AN - OPUS4-65019 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej A1 - Baensch, Franziska A1 - Strurm, Patrick A1 - Tiebe, Carlo A1 - Pötschke, Samuel A1 - Lay, Vera ED - Hall, H. T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Österreich DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 SN - 978-3-9504997-0-4 SP - 116 EP - 117 AN - OPUS4-53397 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Johann, Sergej T1 - HF RFID-based Measurement Comparison for Method Optimization in M2 Concrete and Alkali-Activated Mortars N2 - The internal project "SealWasteSafe" of the Federal Institute for Materials Research and Testing is dedicated to the further improvement in the construction of sealing systems for underground repositories of radioactive waste. Particularly, a multi-sensory concept is developed to ensure quality assurance and continuous long-term monitoring on the engineered barriers. Therefore, beside other measures, the temperature and equilibrium moisture of the construction shall be monitored and respective multi-sensoric monitoring concepts are tested first on the laboratory scale. One focus in this project is on embedded application in alkali-activated mortars (AAM), which results in special requirements for the resistance of the sensors to strongly alkaline environments with up to pH 14. In addition, the ingress of water along cables or at sensor positions is critical for sensors embedded in concrete, as the cable access of the sensor housing is a major weak point. It is therefore advisable to equip wireless high frequent radio frequency identification-based sensors, so called HF RFID sensors (short: RFID), that do not require cable access and thus have a stable and leak-proof sensor housing for long-term monitoring. In this contribution, the results from temperature, moisture and transmitted power monitoring of a AAM and a M2 specimens by means of HF RFID sensor systems are presented. T2 - 35th Danubia - Adria Symposium on Advances in Experimental Mechanics CY - Linz, Austria DA - 21.09.2021 KW - Passive sensor interface KW - RFID KW - Structural Health Monitoring KW - Alkali-Activated Mortars PY - 2021 AN - OPUS4-53398 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezhov, Alexander A1 - Ben Shir, I. A1 - Schmidt, A. A1 - Kovler, K. A1 - Diesendruck, Ch. E. T1 - Retardation mechanism of cement hydration by a comb polyphosphate superplasticizer N2 - The retardation mechanism of cement hydration as imparted by the addition of polyphosphate comb superplasticizer to model cement containing C3S, C3A and calcium sulfate hemihydrate is studied using XRD, ss NMR and calorimetry. Our findings show the retardation effect caused by the direct addition of polyphosphate comb superplasticizer differs significantly to that of conventional polycarboxylate superplasticizers. Conversely to polycarboxylates, polyphosphates, at a low dosage, inhibits the silicate reaction without affecting the aluminate reaction and formation of ettringite. Yet, at high doses, both reactions are hampered, and the induction period extended, followed by accelerated aluminate and silicate reactions. KW - Superplasticizer KW - Polyphosphate KW - Retardation KW - Cement hydration PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.128698 SN - 0950-0618 VL - 352 SP - 1 EP - 13 PB - Elsevier Ltd. AN - OPUS4-58246 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ji, Y. A1 - Mezhov, Alexander A1 - Wang, S. A1 - Stephan, D. T1 - Influence of polycarboxylate superplasticizers with different molecular structures on rheological properties of glass bead suspension at different resting times N2 - Using an inert glass bead suspension, the study explores the interaction between various PCE superplasticizers, ions and investigates how it affects rheological performance during resting. To understand the underlying mechanisms, surface charge properties, adsorption, aggregates amount, and size of PCE during resting were measured. Results showed that yield stress increased with time, mainly when a high PCE dosage was used, and the modulus from strain sweep experiments agreed with the yield stress variations. The increase in zeta potential value and decrease in aggregate amount explain the decrease in yield stress in the non-PCE sample but are inconsistent with the increase in yield stress in presence of PCE. The PCE clusters’ size increases during resting, and increasing PCE adsorption does not disperse the glass bead particles. In addition, compared to the amount of carboxylate group, the molecular weight of PCE is more dominant in increasing the yield stress during resting. The increase in yield stress could be explained by the increase in the bridging and depletion forces due to the increasing size of the PCE cluster. Another possible reason is that non-adsorbed PCE clusters may form a polymer network that restricts the movement of the particles. KW - Glass bead KW - Rheological performance KW - PCE superplasticizers KW - Ion KW - Resting time PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-617609 DO - https://doi.org/10.1016/j.colsurfa.2024.133583 SN - 0927-7757 VL - 688 IS - 133583 SP - 1 EP - 12 PB - Elsevier B.V. CY - Schweiz AN - OPUS4-61760 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönsee, Eric T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Free contouring in civil engineering, which allows for entirely new designs, is a significant advantage. In the future, lower construction costs are expected with increased construction speeds and decreasing required materials and workers. However, architects and civil engineers rely on a certain quality of execution to fulfil construction standards. Although several techniques and approaches demonstrate the advantages, quality control during printing is highly challenging and rarely applied. Due to the continuous mixing process commonly used in 3D concrete printing, it is impossible to exclude variations in the dry mixture or water content, and a test sample cannot be taken as a representative sample for the whole structure. Although mortar properties vary only locally, a defect in one layer during printing could affect the entire integrity of the whole structure . Therefore, real-time process monitoring is required to record and document the printing process. At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive manufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of a mortar during the printing process. The following study investigates an approach for calculating yield stress and plastic viscosity based on experimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bingham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipes with integrated pressure sensors at different positions is utilized. Monitoring the printing process with different sensors is crucial for the quality control of an ongoing process. T2 - Non-Tradijtional Cement and Concrete CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive Manufacturing KW - Rheology KW - Bingham Fluid PY - 2023 AN - OPUS4-58144 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schönsee, Eric A1 - Hüsken, Götz A1 - Jeyifous, Olubunmi Anthony A1 - Mezhov, Alexander A1 - Strangfeld, Christoph T1 - Calculating rheological properties of fresh mortar for additive manufacturing based on experimental, multi-sensor data N2 - Additive manufacturing of concrete structures is a novel and emerging technology. Freecontouring in civil engineering, which allows for entirely new designs, is a significant advantage. Inthe future, lower construction costs are expected with increased construction speeds and decreasingrequired materials and workers. However, architects and civil engineers rely on a certain quality ofexecution to fulfil construction standards. Although several techniques and approaches demonstratethe advantages, quality control during printing is highly challenging and rarely applied. Due to thecontinuous mixing process commonly used in 3D concrete printing, it is impossible to exclude varia-tions in the dry mixture or water content, and a test sample cannot be taken as a representative samplefor the whole structure. Although mortar properties vary only locally, a defect in one layer duringprinting could affect the entire integrity of the whole structure . Therefore, real-time process monitor-ing is required to record and document the printing process.At the Bundesanstalt für Materialforschung und -prüfung (BAM) a new test rig for the additive man-ufacturing of concrete is built. The primary purpose is measuring and monitoring the properties of amortar during the printing process.The following study investigates an approach for calculating yield stress and plastic viscosity based onexperimentally recorded pressure data. The calculations assume that fresh mortar behaves as a Bing-ham fluid and that the Buckingham-Reiner-equation is applicable. A test setup consisting of rigid pipeswith integrated pressure sensors at different positions is utilized.Monitoring the printing process with different sensors is crucial for the quality control of an ongoingprocess. T2 - Non-Traditional Cement and Concrete 2023 Conference CY - Brno, Czech Republic DA - 25.06.2023 KW - 3DCP KW - Monitoring KW - Additive manufacturing KW - Rheology KW - Bingham fluid KW - Concrete printing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-598179 DO - https://doi.org/10.4028/p-EV4gPv SN - 1662-0356 VL - 145 SP - 131 EP - 139 PB - Trans Tech Publications CY - Baech AN - OPUS4-59817 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lapiro, I. A1 - Mezhov, Alexander A1 - Kovler, K. T1 - Performance of corrosion inhibitors in reinforced concrete elements under electrical voltage N2 - The current paper develops a novel accelerated corrosion test method based on Faraday’s law to investigate the performance of different inhibitors in reinforced concrete elements under electrical voltage. Using the proposed method two commercially available and three lab-made inhibitors were tested. Lab-made inhibitors based on potassium fluorosilicate and amine carboxylate showed the best performance over others. Furthermore, it is found that under an electrical potential environment beyond 3.6 V, the higher the concrete strength, the more efficient is the corrosion inhibition. Based on experimental results, a novel model describing the corrosion evolution in reinforced concrete was proposed. KW - Steel corrosion KW - Reinforced concrete KW - Accelerated test KW - Corrosion inhibitor KW - Stray current PY - 2022 DO - https://doi.org/10.1016/j.conbuildmat.2022.127656 SN - 0950-0618 VL - 342 IS - 342 SP - 1 EP - 10 PB - Elsevier Ltd. AN - OPUS4-58249 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Mezhov, Alexander A1 - Goncharov, A. A1 - Zhutovsky, S. A1 - Kovler, K. A1 - Diesendruck, Ch. E. T1 - The Impact of DNA as a Chemical Admixture for Cementitious Materials N2 - Viscosity modifying agents (VMA) and superplasticizers (SP) are two common macromolecular admixture types for cementitious materials. VMAs are used to stabilize fresh cementitious materials, while SPs are used to disperse them. Most VMAs are bio-based polysaccharides that act in the water phase between particles; while most SPs are synthetic comb polymers, consisting of negatively charged backbones that help their adsorption to the cement particles' surface. The molecular structure of DNA contains elements of VMA – as it is a polysaccharide – and SP – as it is a polyanion. In this study, rheological measurements are used to compare how these three types of macromolecules (VMA, SP, and DNA) affect cementitious materials. It is found that DNA shows the combined effects of VMAs and SPs on cement paste: it lowers yield stress while at the same time maintaining or even increasing its viscosity, which permits reducing water content while avoiding bleeding or segregation of samples. Yet, the presence of DNA has a significant retardation impact on cement hydration, which is also a common side effect of VMAs and SPs. KW - Impact of DNA KW - Viscosity modifying agents (VMA) KW - Superplasticizers (SP) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-638542 DO - https://doi.org/10.1002/admt.202500073 SN - 2365-709X VL - 10 IS - 14 SP - 1 EP - 8 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-63854 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -