TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-541891 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Makris, Ralf ED - Aign, J. T1 - Reinforcement bar and reinforcement bar splicing systems under impact loading – Experimental tests and test specification N2 - Reinforced concrete is a widely used material for power generation structures, where load scenarios like impact loadings need to be considered. In this context mechanical splicing systems for the connection of reinforcement bars are of specific interest and impact resistance for the splicing systems has to be verified. High speed tensile tests need to be performed on splicing systems for reinforcement bars to confirm the capability of the coupler to resist impact loading. Furthermore, the ability of the reinforcement steel to dissipate energy by ductile behaviour with pronounced plastic strains should be confirmed by these tests. During the last decades comprehensive experiences were developed at BAM performing high speed tensile tests on reinforcement bars as well as on several splicing systems. For the lack of available standards defining these tests in detail an appropriate test procedure was developed and continuously optimized during this period at BAM. The test procedure is partially based on testing principles adapted from available standards. The main intention behind this test procedure is to perform high-speed tensile tests with a specific constant strain rate generated at the specimen. Furthermore, main objective was to establish a procedure to guarantee the comparability of test results for different diameter of reinforcement as well as for different types of couplers. Besides the pure execution of the high-speed tensile tests, the test specification also declares how to evaluate the measurements and the test results. Finally, some typical results will be presented in this contribution. T2 - SMIRT 26 CY - Potsdam, Germany DA - 10.07.2022 KW - Impact KW - Coupler systems KW - High-speed KW - Reinforcement PY - 2022 SP - 1 EP - 10 AN - OPUS4-55422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Cagtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - 9. Forum Leichtbau - Fortschrittliche Fertigungstechnologien und Werkstoffe für den Klimaschutz CY - Berlin, Germany DA - 29.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Bionik KW - Automatisierte schweißtechniche Fertigung PY - 2022 AN - OPUS4-56655 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Cagtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Rostock, Germany DA - 11.10.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Cagtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this presentation focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - Leichtbau in der Hauptstadtregion - Rohstoffe - Recycling - Rohstoffe: Kreislaufwirtschaft im Leichtbau CY - Berlin, Germany DA - 28.11.2022 KW - Offshore Windenergie KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Cagtay A1 - Rethmeier, Michael A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Brauser, S. T1 - SmartWeld - Leichtbautechnik für Tragstrukturen von Offshore Windenergieanlagen N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - 11. Zukunftskonferenz Wind & Maritim CY - Rostock, Germany DA - 01.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbauprinzipien KW - Automatisierte Fertigung PY - 2022 AN - OPUS4-56654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schwedler, Michael A1 - Dörfeldt, Stefan A1 - Lüddecke, Falk A1 - Seidel, Marc A1 - Thiele, Marc ED - Kurrer, Karl-Eugen T1 - Einflussfaktoren auf die Vorspannkraft von Schrauben mit Durchmessern bis M72 in Ringflanschverbindungen T1 - Factors influencing the pretension force in bolts with diameter up to M72 in ring flange connections N2 - Bei Monopfahlgründungen von Offshore-Windenergieanlagen wird die Verbindung zwischen Monopfahl und Übergangsstück als geschraubter Ringflansch ausgeführt. Die zunehmende Leistungsfähigkeit der Windenergieanlagen führt zu immer größeren Schnittgrößen in diesem Anschluss. In der Folge erhöhen sich nicht nur die Querschnittsabmessungen, sondern es kommen auch zunehmend größere Schrauben zum Einsatz. Da die einschlägigen Regelwerke zur Bemessung dieser Verbindungen nicht für Schrauben der Größen M64 oder M72 konzipiert wurden, stellt sich die Frage der Übertragbarkeit auf solche Anwendungsfälle. Im Rahmen des Aufsatzes werden Einflüsse diskutiert, die eine Herabsetzung der Schraubentragfähigkeit verursachen könnten. Diese Einflüsse, vornehmlich geometrische Imperfektionen, werden systematisch untersucht und ergänzend in praxisrelevanten Beispielen bewertet. Die somit gewonnenen Erkenntnisse werden für die abschließende Beurteilung der großen Schrauben in Ringflanschverbindungen herangezogen. KW - Ermüdung KW - Vorspannung KW - Imperfektion KW - Offshore KW - Windenergieanlage KW - Schrauben PY - 2018 U6 - https://doi.org/10.1002/stab.201810571 SN - 0038-9145 SN - 1437-1049 VL - 87 IS - 2 SP - 149 EP - 161 PB - Wilhelm Ernst und Sohn CY - Berlin AN - OPUS4-44285 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Shamsuddoha,, Md A1 - Hüsken, Götz A1 - Pirskawetz, Stephan A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten A1 - Thiele, Marc T1 - Remediation of Cracks Formed in Grouted Connections of Offshore Energy Structures under Static Loads N2 - The future energy demand necessitates the exploration of all potential energy sources both onshore and offshore. Global trend has shifted towards offshore energy, which can be obtained from either carbon intensive or renewable options, hence requiring structures such as rigs, platforms, and monopiles. Most of these structures adopt easily installable construction techniques, where lower foundation need to be connected with the super structure by mean of grouted composite joints. Generally, these composite connections have exterior sleeve, interior pile and infill grout. Being located in remote offshore conditions, connections can experience considerable adverse loading during their lifetimes. Degradations were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites may often be proven difficult, which eventually leads to reduced capacity of connections in the long run. Thus, repair and rehabilitation of such connections should be planned ahead to minimize operational delays and costs in the future. This study aims at characterizing the nature of crack generation in grouted connections and thereby identifying the potential of repair using suitable repair material. Scaled grouted joints were manufactured using a novel mold, and connections were loaded under static load to visualize the main failure pattern. The failure mechanism and loading capacity are found compatible to previous results from earlier literature. Grouted connection was then repaired using cementitious injectable grout. The effectiveness of the repair system is also discussed. T2 - Twenty-eighth (2018) International Ocean and Polar Engineering Conference CY - Sapporo, Japan DA - 10.06.2018 KW - Offshore KW - Energy KW - Grouted Connection KW - Cracks KW - Repair KW - Rehabilitation PY - 2018 SP - 120 EP - 126 AN - OPUS4-45227 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Makris, Ruben A1 - Hille, Falk A1 - Thiele, Marc A1 - Kirschberger, D. A1 - Sowietzki, D. T1 - Crack luminescence as an innovative method for detection of fatigue damage N2 - In structural parts under vibrational loading fatigue cracks can initiate and grow, which can lead to structural failure. Conventional non-destructive testing methods for crack detection provide just a snapshot of fatigue crack evolution, whereas crack luminescence coating realizes clear visibility of the entire crack formation. Fatigue causing cyclic tensile tests and examinations on special test bodies allowing control of the crack opening width demonstrate a high sensitivity of the coating. KW - Fatigue damage KW - Crack KW - Luminescence KW - Detection PY - 2018 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-446693 SN - 2194-8771 SN - 2194-878X VL - 7 SP - 259 EP - 266 PB - Copernicus Publications CY - Göttingen, Germany AN - OPUS4-44669 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Fatigue crack detection methods for high-cyclic loaded steel structures and challenges in mechanical testing N2 - For the generation of renewable energy offshore wind farms play an important role. The majority of these wind generators are connected to steel foundation structures. Steady increasing power output of these wind turbines leads to new challenges as well for engineers of the related support structures. Caused by the high-cyclic loading of these structures by wind and waves fatigue plays a very important role. Besides the consideration of fatigue within the design process it is additionally an important topic and challenge to monitor the existing steel structures relating to potential fatigue cracks occurring during their lifetime. This plays a role for a fundamental understanding of mechanisms as investigated in testing but also for inspection in real structures. Since the structures of the offshore wind generators are very large and in addition partially under water effective and reliable methods for fatigue crack detection are required. This contribution will present results of recent investigations on different crack detection methods applied on high-cycle fatigue tests on small welded steel samples as well as on welded steel components. The comparison of these measurements will show what are the advantages and disadvantages of the different methods and which method is potentially more suitable for the application on real offshore wind structures. It is outlined where challenges for detection methods exist. Furthermore, in this context the resulting challenges for the execution of material testing especially caused by the increasing dimensions of wind energy converters will by exemplarily presented. T2 - EERA JP Wind & SETWind Online Annual Event 2020 CY - Online meeting DA - 14.09.2020 KW - Fatigue KW - Crack detection KW - Steel structures PY - 2020 AN - OPUS4-51356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hüsken, Götz A1 - Shamsuddoha, Md A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Kühne, Hans-Carsten T1 - Comparison of cracks formed in scaled grouted connection of offshore energy structures under static and cyclic loads N2 - Global energy consumption will increase in the future necessitating both fossil fuels and renewable energy choices - especially wind energy. Such high energy demand requires installation of offshore energy structures, rigs, platforms and towers, which are susceptible to adverse environmental conditions along with maintenances. Due to their large size and remote locations, cylindrical grouted joints are often adopted between substructure and foundation in these offshore platforms and wind structures such as monopiles. However, these connections are composite structures with exterior sleeve, interior pile and infill mortar. Degradation and settlements were reported inside similar connections, which were installed in last three decades. Besides, grouting in the offshore sites were proven difficult to obtain ideal load bearing capacity. In-situ loading conditions were also found to be affecting the failure mechanism inside such connections. This study aims at characterizing the nature of cracks generated in these grouted connections under both static and cyclic loading. Scaled grouted joints were manufactured using a novel reusable mold, and connections were loaded to failure to visualize the main failure patterns. An assessment between failure under these two types of load is drawn along with comparison to previously available literature. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Grouted connection KW - Crack formation KW - Crack pattern KW - Static load KW - Cyclic load PY - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-487961 SP - Th.2.A.1-1 EP - Th.2.A.1-9 AN - OPUS4-48796 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Hille, Falk A1 - Makris, Ruben ED - Helmerich, Rosemarie ED - Ilki, A. ED - Motavalli, M. T1 - Comparison of fatigue crack detection methods for high-cyclic loaded steel structures N2 - At present, to produce renewable energy offshore wind farms play an important role. The available space combined with the more valuable wind conditions make offshore locations very attractive for wind powered energy production. In Europe a significant number of offshore wind farms already exist, especially in the North and Baltic Sea. In future this trend will continue, and further offshore wind farms will be built. The majority of offshore wind turbines are mounted on steel foundation structures. Due to the high-cyclic loading by wind and waves fatigue stress plays a substantial role regarding structural safety. Besides the consideration of fatigue within the design process, to monitor existing steel structures for potential fatigue cracks during their life time is a major topic and a challenge. For the structures of the offshore wind turbines are large and partially under water effective reliable methods for the detection of fatigue cracks are required. This contribution presents investigations on different crack detection methods applied at high-cycle fatigue tests on small-scale welded steel samples as well as on large-scale welded steel components. The tests were conducted at the BAM laboratories. For crack detection mainly three different methods were used and compared. The first method regards to the measurement of strain by conventionally strain gauges. Secondly, the crack luminescence was used as a new and effective optical method for surface monitoring. And finally, crack detection by pressure differentials of the inner and outer section of tubular steel elements was investigated. A comparison study will emphasize the advantages and disadvantages of the different methods and show which of the described methods is potentially more suitable for an application on real offshore wind structures. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Fatigue KW - Steel structures KW - Crack detection PY - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-489433 SP - Th.2.A.1-1 EP - Th.2.A.1-8 AN - OPUS4-48943 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Hille, Falk A1 - Makris, Ruben T1 - Comparison of fatigue crack detection methods for high-cyclic loaded steel structures N2 - At present, to produce renewable energy offshore wind farms play an important role. The available space combined with the more valuable wind conditions make offshore locations very attractive for wind powered energy production. In Europe a significant number of offshore wind farms already exist, especially in the North and Baltic Sea. In future this trend will continue, and further offshore wind farms will be built. The majority of offshore wind turbines are mounted on steel foundation structures. Due to the high-cyclic loading by wind and waves fatigue stress plays a substantial role regarding structural safety. Besides the consideration of fatigue within the design process, to monitor existing steel structures for potential fatigue cracks during their life time is a major topic and a challenge. For the structures of the offshore wind turbines are large and partially under water effective reliable methods for the detection of fatigue cracks are required. This contribution presents investigations on different crack detection methods applied at high-cycle fatigue tests on small-scale welded steel samples as well as on large-scale welded steel components. The tests were conducted at the BAM laboratories. For crack detection mainly three different methods were used and compared. The first method regards to the measurement of strain by conventionally strain gauges. Secondly, the crack luminescence was used as a new and effective optical method for surface monitoring. And finally, crack detection by pressure differentials of the inner and outer section of tubular steel elements was investigated. A comparison study will emphasize the advantages and disadvantages of the different methods and show which of the described methods is potentially more suitable for an application on real offshore wind structures. T2 - 5th International Conference on Smart Monitoring, Assessment and Rehabilitation of Civil Structures CY - Potsdam, Germany DA - 27.08.2019 KW - Fatigue KW - Steel structures KW - Crack detection PY - 2019 AN - OPUS4-48944 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Fatigue in Concrete N2 - The current knowledge about fatigue behavior of concrete is still incomplete. This concerns especially the progress of fatigue which precedes the fatigue failure. An overview on the fatigue behaviour in concrete is given. Therefore, the process of fatigue itself under cyclic compressive loading was investigated in a systematic and comprehensive way. The aim of this investigation was to obtain a deeper insight and to provide a better understanding of the damage process occurring within the material during fatigue loading. T2 - 1st Infrastar Training School CY - IFSTTAR, Nantes, France DA - 08.04.2019 KW - Fatigue KW - Concrete PY - 2019 AN - OPUS4-48945 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian A1 - Thiele, Marc A1 - Pirskawetz, Stephan A1 - Meng, Birgit A1 - Rogge, Andreas T1 - Characterizing the Fatigue Behavior of High-Performance Concrete for Wind Energy Structures N2 - Severe mechanical fatigue conditions for worldwide proliferating windfarms are a Major challenge for high-performance concrete in towers, connecting joints and foundations of wind turbines. High-performance concrete offers potential for the application in offshore windfarms, not only regarding its good mechanical, but also chemical resistivity due to low diffusivity in the highly densified microstructure. For a more reliable fatigue assessment, monitoring based on nondestructive testing can be a valuable complement to design rules. Both approaches demand reliable experimental data, information about scalability and the development of standardized testing methods. This article presents results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung), which is a part of a joint national project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject implemented by BAM examines the fatigue behavior in dependence of size and slenderness for varying concrete strength at different stress levels. Besides fatigue strength, nondestructive testing is carried out additionally. Methods used are strain measurement and ultrasonic testing. The change of strain, stiffness and ultrasonic pulse velocity in the fatigue process is discussed. Results disclose a deeper insight into the damage process under cyclic loading of high-performance concrete and contribute to improve nondestructive monitoring. T2 - LORCENIS - Long Lasting Reinforced Concrete fpr Energy Infrastructure under Severe Operating Conditions CY - Ghent, Belgium DA - 10.09.2019 KW - Compressive Cyclic loading KW - Fatigue KW - High-strength concrete KW - Non destructive testing KW - Ultrasonic testing PY - 2019 SN - 978-9-463-88638-3 SP - 1 EP - 4 AN - OPUS4-49500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thiele, Marc A1 - Makris, Ralf T1 - Specification for high-speed tensile tests on reinforcement bar coupler systems N2 - This document presents the specification for the execution and evaluation of high-speed tensile tests on reinforcement bar coupler systems. This specification was developed at BAM - Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing, Germany) - following test principles from related international standards. The present document represents the latest status of the test specification. It is noted that until 2010 the test procedure was characterised on a test velocity based on L0. In an improved test conception and after intensive investigations in cooperation with industry partners, this procedure has been updated to consider instead a test velocity based on Lr, since this warrants more comparable and meaningful results. KW - Test specification KW - Coupler systems KW - High-speed KW - Tensile test KW - Reinforcement PY - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-525075 SP - 1 EP - 29 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - V01 AN - OPUS4-52507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Experimental investigation of size effect on fatigue behavior of high strength concrete - concept and preliminary results N2 - The worldwide spread of windfarms brings new challenges, especially for concrete structures as a part of towers, connecting joints and foundations of wind turbines. High-cyclic loadings in such structures lead to a high relevance of the subject of fatigue. A proper assessment of the fatigue strength of concrete demands therefore a basis of reliable experimental data and the development of standardized testing methods. This article presents first results of an ongoing research program of BAM (Bundesanstalt für Materialforschung und -prüfung) which is a part of a joint project (WinConFat) funded by the German Federal Ministry for Economic Affairs and Energy. The subproject investigates the effects of size and slenderness of the specimens on the fatigue behaviour of high strength concrete at different stress levels. Not only the fatigue strength, but also the fatigue process itself is monitored by means of several measurement methods. Strain measurements are used to calculate the load dependent elastic modulus in the fatigue hysteresis as indicators for fatigue development. Furthermore, the application of non-destructive methods like acoustic emission analysis and ultrasonic measurement in laboratory tests gives a deeper insight into damage processes under cyclic loading. The results shall be used to improve design rules for concrete members under fatigue load and to develop or improve non-destructive techniques for in-service structural health monitoring. T2 - 5th International fib Congress: Better - Smarter - Stronger CY - Melbourne, Australia DA - 08.10.2018 KW - Acoustic emission testing KW - Compressive cyclic loading KW - Fatigue KW - High-strength concrete KW - Non-destructive testing KW - Size effect KW - Slenderness effect KW - Ultrasonic testing PY - 2018 SN - 978-1-877040-14-6 SP - 1 EP - 11 AN - OPUS4-46408 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Ermüdungsverhalten von Beton für unterschiedliche Probekörpergeometrien N2 - Die heute in der Anwendung befindlichen Bemessungskonzepte für Ermüdung von Beton stammen zum Teil noch aus den 1990er Jahren und sind speziell hinsichtlich hochfester Betone konservativ ausgelegt. Um die Vorteile von Türmen für Windkraftanlagen, vor allem auch aus hochfesten Betonen, im Zuge des geplanten Ausbaus der Windenergieversorgung in Deutschland wirtschaftlich nutzbar zu machen, müssen diese Bemessungskonzepte weiterentwickelt werden. Dafür sind umfangreiche Untersuchungen zur Ermittlung von Bruchlastwechselzahlen und zur Charakterisierung der Schädigungsentwicklung unter Ermüdungsbeanspruchung erforderlich. Allgemein anerkannte bzw. verbindliche Regelwerke oder Verfahren zur experimentellen Bestimmung der Ermüdungsfestigkeit (Bruchlastwechselzahlen) an Betonproben gibt es zurzeit aber nicht und die bisher durchgeführten Untersuchungen variieren in Parametern wie Probengeometrie, Probengröße und Prüffrequenz. Eine vergleichende Analyse der Ergebnisse der Studien und insbesondere die Übertragbarkeit auf bauteilrelevante Abmessungen ist auf dieser Grundlage nur sehr eingeschränkt möglich. KW - Ermüdungsverhalten KW - Probekörpergeometrien KW - Druckschwellenversuch KW - Bruchlastwechselzahlen KW - Beton PY - 2023 UR - https://www.betonverein.de/dbv-heft-52-materialermuedung-von-stahl-und-spannbeton-unter-hochzyklischer-beanspruchung-ergebnisse-des-verbundforschungsvorhabens-win-con-fat IS - 52 SP - 19 EP - 22 PB - Deutscher Beton- und Bautechnik-Verein E.V. CY - Berlin AN - OPUS4-58746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Brinkmann, M. A1 - Wiehle, Philipp A1 - Thiele, Marc A1 - Graubner, C.-A. ED - Schermer, D. ED - Brehm, E. T1 - Grundlagen zur Bemessung druckbeanspruchten Lehmmauerwerks N2 - Lehmmauerwerk bietet sich aufgrund seiner zahlreichen ökologischen Vorteile für die Errichtung klimafreundlicher und ressourcenschonender Gebäude an. Um den Anwendungsbereich tragenden Lehmmauerwerks durch eine zeitgemäße Nachweisführung zu erweitern, werden in diesem Beitrag Grundlagen für die Entwicklung eines eurocodekonformen Bemessungskonzepts erarbeitet. Hierzu werden die Ergebnisse umfangreicher experimenteller Untersuchungen an Lehmmauerwerk sowie Lehmsteinen und -mörteln nach Konditionierung bei unterschiedlichen Klimata vorgestellt. Darauf aufbauend erfolgt eine Traglastanalyse druckbeanspruchter Lehmmauerwerkswände mittels numerischer und analytischer Methoden. Die daraus gewonnenen Erkenntnisse werden abschließend in einen an DIN~EN~1996-3/NA angelehnten Bemessungsvorschlag überführt, welcher die materialspezifischen Besonderheiten von Lehmmauerwerk berücksichtigt und eine fundierte Grundlage für eine wirtschaftliche und zuverlässige Nachweisführung darstellt. KW - Druckfestigkeit KW - Lehm KW - Mauerwerk KW - Bemessung KW - Feuchte PY - 2023 SN - 978-3-433-03373-9 U6 - https://doi.org/10.1002/9783433611142.ch4 VL - 48 SP - 79 EP - 110 PB - Ernst & Sohn GmbH CY - Berlin ET - 1 AN - OPUS4-57509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Balscheit, Hagen A1 - Victor, A. A1 - Thiele, Marc A1 - Cuellar, Pablo A1 - Baeßler, Matthias A1 - Lüddecke, F. T1 - Experimental Investigation on Buckling Behavior of soil-embedded Piles N2 - Monopiles are currently the predominant foundation type for offshore wind turbines in Europe. Due to the increasing dimensions of the turbines, pile diameters beyond 10m become necessary. A design-relevant failure mode of monopiles is the local buckling of the pile wall in the embedded sections. Relevant buckling guidelines do not consider the soil-structure interaction specifically, although the embedment may allow for a reduction of wall thickness. However, Eurocode-based design concepts require a validation with comparative buckling cases for validation, either in terms of buckling curve parameters for both the algebraic stress-based and semi-numerical LBA/MNA design concept or as a calibration factor kGMNIA for fully numerical GMNIA calculations. These parameters are not yet available for embedded shells. To close this gap, we have conducted experiments on piles embedded in sand to investigate local buckling under soil-structure-interaction. The results will be used to calibrate numerical models. This research was carried out as part of the VERBATIM research project, funded by PTJ/BMWK and supported by the Carbon Trust's Offshore Wind Accelerator consortium. T2 - EUROSTEEL 2023 CY - Amsterdam, The Netherlands DA - 11.09.2023 KW - Wind KW - Wind Energy KW - Shell Buckling KW - Offshore KW - Soil-Structure-Interaction PY - 2023 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-583641 SN - 2509-7075 VL - 6 IS - 3-4 SP - 1729 EP - 1734 PB - Ernst & Sohn Gmb AN - OPUS4-58364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glienke, R. A1 - Kalkowsky, F. A1 - Hobbacher, A. F. A1 - Holch, A. A1 - Thiele, Marc A1 - Marten, F. A1 - Kersten, R. A1 - Henkel, K.-M. T1 - Evaluation of the fatigue resistance of butt‑welded joints in towers of wind turbines — a comparison of experimental studies with small scale and component tests as well as numerical based approaches with local concepts N2 - Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out. KW - Transverse butt weld KW - Weld imperfections KW - Wind turbine tower KW - Fatigue strength KW - Local approaches KW - Large components KW - Wind energy PY - 2024 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:kobv:b43-596648 SP - 1 EP - 26 PB - Springer AN - OPUS4-59664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -