TY - CONF A1 - Thiele, Marc A1 - Herrmann, Ralf A1 - Degener, Sebastian A1 - Pirskawetz, Stephan A1 - Loewe, Anna ED - Rogge, Andreas ED - Meng, Birgit T1 - Monitoring an Türmen von Onshore Windenergieanlagen in Betonbauweise im Hinblick auf Ermüdung N2 - Der Beitrag stellt das Messkonzept sowie dessen Umsetzung für ein umfassendes Monitoringsystem an einer onshore Windenergieanlage mit einem Hybridturm vor. Dieses ist Bestandteil des Forschungsvorhabens Win-ConFat – Structure, welches neben der Validierung geeigneter Sensorik auch die Bewertung des Zustands und der möglichen Restlebensdauer der ermüdungsbeanspruchten Betonstruktur zum Ziel hat. Neben dem Monitoringsystem werden erste Messergebnisse aus den Betriebsdaten sowie vom Verhalten der Turmstruktur vorgestellt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Monitoring KW - Windenergieanlage und Hybridturm KW - Ermüdung KW - WinConFat – Structure PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613276 SN - 978-3-9818564-7-7 SP - 286 EP - 293 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61327 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Deresse, N. E. A1 - Thiele, Marc A1 - Pirskawetz, Stephan A1 - Sarem, M. A1 - Francois, St. A1 - Verstrynge, E. T1 - Evaluation of Concrete Fatigue Damage with Elastic Wave-based Measurement Techniques N2 - The fatigue damage evolution and the fatigue life of quasi-brittle materials such as concrete are not yet completely understood. Accordingly to get better insights, researchers have recently been incorporating advanced measuring techniques in their fatigue experiments. In this research, acoustic emission techniques (AET), active ultrasonic, and deformation measurements are used to track the damage evolution of concrete samples subjected to fatigue loading. The samples are subjected to constant amplitude and stepwise fatigue loading in Brazilian splitting test set-ups. Initially, a good agreement is observed between the deformation and the ultrasonic measurements in capturing the crack propagation during Brazilian splitting tests. The three fatigue damage phases could be identified with all of the three techniques. The Phase II damage rates quantified by deformation measurements and AET in stepwise fatigue tests were used to predict the number of cycles to failure at various stress levels. The predictions were validated using the number of cycles to failure of the constant amplitude fatigue tests. T2 - 36th Conference of the European Working Group on Acoustic Emission CY - Potsdam, Germany DA - 18.09.2024 KW - Concrete KW - Acoustic emission KW - Ultrasonic testing KW - Fatigue PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615677 DO - https://doi.org/10.58286/30228 SN - 1435-4934 VL - 29 IS - 10 SP - 1 EP - 10 PB - NDT.net AN - OPUS4-61567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Ferrier, Emmanuel A1 - Michel, Laurent A1 - Thiele, Marc A1 - Mercier, Julien T1 - Strain-rate effect on the bond strength of external bonded reinforced carbon fiber-reinforced polymer for concrete structure N2 - The aim of the presented study is to investigate the dynamic loading strength of an external bonded fiber-reinforced polymers (FRP) system under seismic loading. 16 bonded FRP samples under different loading speeds ranging as 0.0000167–0.8 m /s were examined to determine the characteristics of the FRP bond strength on the concrete. The mechanical tests involved measuring the concrete/FRP shear properties using a double-lap shear test. Sixteen concrete specimens were cast, strengthened and surface preparation, instrumented, and driven to failure in the LMC laboratory and the BAM laboratory (Germany). Dynamic loading increased the bonded strength mainly because of an increase in the concrete tensile strength. Experimental data are then analysed and competed with the equation given by the new European standard that develop the design of external bonded FRP. The characteristic properties and bonded strength obtained by design equation were compared. Based on the results design equation are modified. KW - EBR strengthening system KW - Desing bond strength KW - Durability PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625354 DO - https://doi.org/10.1016/j.conbuildmat.2025.140216 SN - 1879-0526 VL - 466 SP - 1 EP - 14 PB - Elsevier Ltd. AN - OPUS4-62535 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Frei, Vivian A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Rogge, Andreas T1 - Ermüdungsverhalten von Beton für unterschiedliche Probekörpergeometrien N2 - Die heute in der Anwendung befindlichen Bemessungskonzepte für Ermüdung von Beton stammen zum Teil noch aus den 1990er Jahren und sind speziell hinsichtlich hochfester Betone konservativ ausgelegt. Um die Vorteile von Türmen für Windkraftanlagen, vor allem auch aus hochfesten Betonen, im Zuge des geplanten Ausbaus der Windenergieversorgung in Deutschland wirtschaftlich nutzbar zu machen, müssen diese Bemessungskonzepte weiterentwickelt werden. Dafür sind umfangreiche Untersuchungen zur Ermittlung von Bruchlastwechselzahlen und zur Charakterisierung der Schädigungsentwicklung unter Ermüdungsbeanspruchung erforderlich. Allgemein anerkannte bzw. verbindliche Regelwerke oder Verfahren zur experimentellen Bestimmung der Ermüdungsfestigkeit (Bruchlastwechselzahlen) an Betonproben gibt es zurzeit aber nicht und die bisher durchgeführten Untersuchungen variieren in Parametern wie Probengeometrie, Probengröße und Prüffrequenz. Eine vergleichende Analyse der Ergebnisse der Studien und insbesondere die Übertragbarkeit auf bauteilrelevante Abmessungen ist auf dieser Grundlage nur sehr eingeschränkt möglich. KW - Ermüdungsverhalten KW - Probekörpergeometrien KW - Druckschwellenversuch KW - Bruchlastwechselzahlen KW - Beton PY - 2023 UR - https://www.betonverein.de/dbv-heft-52-materialermuedung-von-stahl-und-spannbeton-unter-hochzyklischer-beanspruchung-ergebnisse-des-verbundforschungsvorhabens-win-con-fat IS - 52 SP - 19 EP - 22 PB - Deutscher Beton- und Bautechnik-Verein E.V. CY - Berlin AN - OPUS4-58746 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Weise, Frank A1 - Stelzner, Ludwig A1 - Recknagel, Christoph A1 - Pittrich, Tim A1 - Neugum, Tim A1 - Hering, Marcus A1 - Fiedler, Georg A1 - Thiele, Marc A1 - Simon, Patrick A1 - Maack, Stefan T1 - 63. DAfStb-Forschungskolloquium in der BAM - Themenblock 5: Bauteile und Bauwerke N2 - Ein weiterer Fokus des 63. DAfStb-Forschungskolloquiums (Tagungsband: DOI 10.26272/opus4-61338) lag auf den Bauteil- und Bauwerksuntersuchungen. Insbesondere wurde hier ein Einblick in die Forschungsaktivitäten in den BAM-Themenfeldern „Infrastruktur“ und „Energie“ gegeben. Thematisch wird dabei der Bogen von der Dauerhaftigkeit von Betonfahrbahndecken über die Extrembeanspruchung von Bauteilen und Bauwerken mittels Brand und Impact bis zum Bauwerksmonitoring und der Zustandsanalyse von Bestandsbauwerken gespannt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Dauerhaftigkeit von Betonfahrbahndecken KW - Alkali-Kieselsäurereaktion KW - Brand Impact KW - Bauwerksmonitoring PY - 2025 SN - 0005-9846 VL - 75 IS - 4 SP - 138 EP - 140 PB - concrete content UG CY - Schermbeck AN - OPUS4-63071 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Glienke, R. A1 - Kalkowsky, F. A1 - Hobbacher, A. F. A1 - Holch, A. A1 - Thiele, Marc A1 - Marten, F. A1 - Kersten, R. A1 - Henkel, K.-M. T1 - Evaluation of the fatigue resistance of butt‑welded joints in towers of wind turbines - A comparison of experimental studies with small scale and component tests as well as numerical based approaches with local concepts N2 - Wind turbines are exposed to a high number of load cycles during their service lifetime. Therefore, the fatigue strength verification plays an important role in their design. In general, the nominal stress method is used for the fatigue verification of the most common used butt-welded joints. The Eurocode 3 part 1–9 is the current design standard for this field of application. This paper presents recent results of fatigue tests on small-scaled specimens and large components with transverse butt welds to discuss the validity of the FAT-class. Furthermore, results from numerical simulations for the verification with the effective notch stress and the crack propagation approach are used for comparison. Based on the consistency between the numerical results and the fatigue tests, the influence of the seam geometry on the fatigue resistance was investigated. Finally, a prediction of the fatigue strength of butt-welded joints with plate thicknesses up to 80 mm was carried out. KW - Transverse butt weld KW - Weld imperfections KW - Wind turbine tower KW - Fatigue strength KW - Local approaches KW - Large components KW - Wind energy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-596648 DO - https://doi.org/10.1007/s40194-023-01630-3 SN - 1878-6669 SP - 1 EP - 26 PB - Springer CY - Berlin AN - OPUS4-59664 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pirskawetz, Stephan A1 - Thiele, Marc A1 - Löhr, Manuel A1 - Loewe, Anna A1 - Degener, Sebastian A1 - Herrmann, Ralf T1 - Acoustic emission for monitoring of fatigue damage in concrete elements of wind turbine towers N2 - Wind energy has become an important player in the energy transition in Germany. Towers of onshore wind turbines are often designed as hybrid structures: the lower part is made of prestressed concrete whereas the upper part is made of steel tubes. The tall structures are permanently subjected to cyclic loads. A research project of BAM as part of the joint project WinConFat - Structure focusses on the evelopment of techniques to monitor fatigue damage evolution in the concrete part. Results of a previous project show that a combination of ultrasonic and acoustic emission testing can give an indication for critical conditions near the end of the fatigue life of the concrete. In the ongoing project acoustic emission sensors have been installed at the base and at the transition piece between concrete and steel of a hybrid wind turbine tower. Beside of acoustic emission measurement the sensor spacing allows for measuring the concrete ultrasonic velocity along the circumference in both levels. Additional measurements like strain, temperature, inclination, or acceleration allow for comparison of environmental loads and change of acoustic properties of the concrete. The paper focusses on first acoustic measurements recorded since December 2023 in comparison to operating data of the wind turbine. T2 - EWGAE2024: 36th Conference of the European Working Group on Acoustic Emission CY - Potsdam, Germany DA - 18.09.2024 KW - Concrete fatigue monitoring KW - Acoustic emission KW - Ultrasound KW - Hybrid wind turbine tower PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612197 DO - https://doi.org/10.58286/30234 SN - 1435-4934 VL - 29 IS - 10 SP - 1 EP - 9 AN - OPUS4-61219 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc A1 - Makris, Ralf ED - Aign, J. T1 - Reinforcement bar and reinforcement bar splicing systems under impact loading – Experimental tests and test specification N2 - Reinforced concrete is a widely used material for power generation structures, where load scenarios like impact loadings need to be considered. In this context mechanical splicing systems for the connection of reinforcement bars are of specific interest and impact resistance for the splicing systems has to be verified. High speed tensile tests need to be performed on splicing systems for reinforcement bars to confirm the capability of the coupler to resist impact loading. Furthermore, the ability of the reinforcement steel to dissipate energy by ductile behaviour with pronounced plastic strains should be confirmed by these tests. During the last decades comprehensive experiences were developed at BAM performing high speed tensile tests on reinforcement bars as well as on several splicing systems. For the lack of available standards defining these tests in detail an appropriate test procedure was developed and continuously optimized during this period at BAM. The test procedure is partially based on testing principles adapted from available standards. The main intention behind this test procedure is to perform high-speed tensile tests with a specific constant strain rate generated at the specimen. Furthermore, main objective was to establish a procedure to guarantee the comparability of test results for different diameter of reinforcement as well as for different types of couplers. Besides the pure execution of the high-speed tensile tests, the test specification also declares how to evaluate the measurements and the test results. Finally, some typical results will be presented in this contribution. T2 - SMIRT 26 CY - Potsdam, Germany DA - 10.07.2022 KW - Impact KW - Coupler systems KW - High-speed KW - Reinforcement PY - 2022 SP - 1 EP - 10 AN - OPUS4-55422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Thiele, Marc A1 - Van Wittenberghe, Jeroen A1 - Baeßler, Matthias T1 - Comparison of resonance and hydraulic testing on large scale fatigue tests of welded tubular joints for offshore wind turbine foundations N2 - Jackets structures as foundations for offshore wind energy converters are efficient solutions. But these structures require the welding of a large number of joints. The design of the Jacket structures is typically driven by fatigue. Therefore, consequently the fatigue strength of the joints is a primary parameter for an optimized design. The present paper investigates if tubular joints produced by manual welding using the current techniques have an improved performance compared to the relevant standards that are applied for the design of the foundations. To investigate this, 4 full-scale tests in geometry representative of a structure were performed, 2 using a resonance method and 2 using a three-point bending method with hydraulic actuators. The results are similar, with cracks initiated early and extending extensively before failure. The results are very close to the current T-curve from DNV RP-C203 applied for tubular joints. KW - Fatigue KW - Tubular joints KW - Resonance testing KW - Steel welds PY - 2025 DO - https://doi.org/10.1016/j.ijfatigue.2024.108797 SN - 0142-1123 VL - 193 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-62373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 CY - Senlis, France DA - 29.11.2023 KW - Crack growth KW - Fatigue KW - NDT KW - Welded PY - 2023 AN - OPUS4-62374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541891 DO - https://doi.org/10.3390/ma15010341 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Brinkmann, M. A1 - Wiehle, Philipp A1 - Thiele, Marc A1 - Graubner, C.-A. ED - Schermer, D. ED - Brehm, E. T1 - Grundlagen zur Bemessung druckbeanspruchten Lehmmauerwerks N2 - Lehmmauerwerk bietet sich aufgrund seiner zahlreichen ökologischen Vorteile für die Errichtung klimafreundlicher und ressourcenschonender Gebäude an. Um den Anwendungsbereich tragenden Lehmmauerwerks durch eine zeitgemäße Nachweisführung zu erweitern, werden in diesem Beitrag Grundlagen für die Entwicklung eines eurocodekonformen Bemessungskonzepts erarbeitet. Hierzu werden die Ergebnisse umfangreicher experimenteller Untersuchungen an Lehmmauerwerk sowie Lehmsteinen und -mörteln nach Konditionierung bei unterschiedlichen Klimata vorgestellt. Darauf aufbauend erfolgt eine Traglastanalyse druckbeanspruchter Lehmmauerwerkswände mittels numerischer und analytischer Methoden. Die daraus gewonnenen Erkenntnisse werden abschließend in einen an DIN~EN~1996-3/NA angelehnten Bemessungsvorschlag überführt, welcher die materialspezifischen Besonderheiten von Lehmmauerwerk berücksichtigt und eine fundierte Grundlage für eine wirtschaftliche und zuverlässige Nachweisführung darstellt. KW - Druckfestigkeit KW - Lehm KW - Mauerwerk KW - Bemessung KW - Feuchte PY - 2023 SN - 978-3-433-03373-9 DO - https://doi.org/10.1002/9783433611142.ch4 VL - 48 SP - 79 EP - 110 PB - Ernst & Sohn GmbH CY - Berlin ET - 1 AN - OPUS4-57509 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ratkovac, Mirjana A1 - Gerards-Wünsche, Paul A1 - Thiele, Marc A1 - Brackrock, Daniel A1 - Stamm, Michael T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 (FatDes 2023) CY - Senlis, France DA - 29.11.2023 KW - Fatigue KW - Welded KW - NDT KW - Crack growth PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600238 DO - https://doi.org/10.1016/j.prostr.2024.03.062 VL - 57 SP - 560 EP - 568 PB - Elsevier B.V. AN - OPUS4-60023 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Monitoring an Türmen von Onshore Windenergieanlagen in Betonbauweise im Hinblick auf Ermüdung N2 - Der Beitrag stellt das Messkonzept sowie dessen Umsetzung für ein umfassendes Monitoringsystem an einer onshore Windenergieanlage mit einem Hybridturm vor. Dieses ist Bestandteil des Forschungsvorhabens Win-ConFat–Structure, welches neben der Validierung geeigneter Sensorik auch die Bewertung des Zustands und der möglichen Restlebensdauer der ermüdungsbeanspruchten Betonstruktur zum Ziel hat. Neben dem Monitoringsystem werden erste Messergebnisse aus den Betriebsdaten sowie vom Verhalten der Turmstruktur vorgestellt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Onshore Windenergieanlagen KW - Ermüdung KW - Lebensdauerbewertung KW - Monitoring KW - WinConFat PY - 2024 AN - OPUS4-61773 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Fatigue crack detection methods for high-cyclic loaded steel structures and challenges in mechanical testing N2 - For the generation of renewable energy offshore wind farms play an important role. The majority of these wind generators are connected to steel foundation structures. Steady increasing power output of these wind turbines leads to new challenges as well for engineers of the related support structures. Caused by the high-cyclic loading of these structures by wind and waves fatigue plays a very important role. Besides the consideration of fatigue within the design process it is additionally an important topic and challenge to monitor the existing steel structures relating to potential fatigue cracks occurring during their lifetime. This plays a role for a fundamental understanding of mechanisms as investigated in testing but also for inspection in real structures. Since the structures of the offshore wind generators are very large and in addition partially under water effective and reliable methods for fatigue crack detection are required. This contribution will present results of recent investigations on different crack detection methods applied on high-cycle fatigue tests on small welded steel samples as well as on welded steel components. The comparison of these measurements will show what are the advantages and disadvantages of the different methods and which method is potentially more suitable for the application on real offshore wind structures. It is outlined where challenges for detection methods exist. Furthermore, in this context the resulting challenges for the execution of material testing especially caused by the increasing dimensions of wind energy converters will by exemplarily presented. T2 - EERA JP Wind & SETWind Online Annual Event 2020 CY - Online meeting DA - 14.09.2020 KW - Fatigue KW - Crack detection KW - Steel structures PY - 2020 AN - OPUS4-51356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Van Wittenberghe, Jeroen A1 - Fricke, Wolfgang A1 - Thiele, Marc A1 - Nielsen, Lars Peter A1 - Conti, Fabien T1 - Results of the JaCo project: fatigue strength of robot‑welded tubular joints for offshore wind energy converters N2 - Jacket foundations requires the welding of a large number of tubular joints. These foundations type is suitable to support wind energy converters in deeper water. In order to increase the production speed and its quality, robot systems were developed to produce tubular joints. Since fatigue is dominating the design of these structures, an assessment of the performance of tubular joints produced by robots was performed and compared with the performance of manually welded joints. 18 large-scale tests were performed on joints with dimensions representative for offshore structures, which were produced in industrial environment. Breakthrough cracks occurred through the chord, with cracks initiated at the weld toe, although in some cases cracks were also initiated between weld beads. The measured fatigue strengths of joints produced by robot were similar or higher than the T-curve of DNV-RP-C203. Some delivered components showed fatigue strength that was more than 20% higher than the standard curve. These results emphasize that mastering the welding process with robots is necessary to achieve superior levels of fatigue strength. KW - Fatigue KW - Tubular joint KW - Robot welding KW - Hot spot method KW - Large-scale testing PY - 2024 DO - https://doi.org/10.1007/s40194-024-01903-5 SN - 1878-6669 SP - 1 EP - 14 PB - Springer CY - Berlin ; Heidelberg AN - OPUS4-62319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Wiehle, Philipp A1 - Baier, Johanna A1 - Thiele, Marc T1 - Structural Design of Earth Masonry in Accordance with Eurocode 6 – Considering Moisture Content and E/fk Ratio N2 - The load‐bearing behaviour of earth masonry is similar to conventional masonry, with two key differences: compressive strength and Young's modulus are dependent on moisture content, and the ratio between Young's modulus and characteristic compressive strength (E/fk) is significantly lower. The current design concept according to the Lehmbau Regeln does not explicitly address these factors, relying instead on a general safety margin, leading to an underestimation of the load‐bearing capacity of modern earth masonry.Compression tests on small‐scale masonry specimens and storey‐high walls revealed that compressive strength and Young's modulus decrease inversely proportional to the increase in relative humidity. Additionally, it was found that conventional masonry design guidelines overestimate the buckling resistance of earth masonry due to its low E/fk ratio of ∼440. However, this ratio remains independent of moisture content, simplifying structural design, as the load‐bearing capacity is only influenced by wall slenderness.The study's findings form the foundation for the newly published German design standard DIN 18940, which explicitly considers moisture content through service classes with moisture factors and addresses the low E/fk ratio with a bilinear adaptation of the reduction factor considering the slenderness. Along with the introduction of the semi‐probabilistic design concept and rigid‐plastic determination of cross‐sectional load‐bearing capacity, modern earth masonry can now be applied in buildings up to four storeys. T2 - Earth Builder Summit CY - Biberach, Germany DA - 06.03.2025 KW - Service class KW - Earth masonry KW - Structural design KW - Moisture PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637803 DO - https://doi.org/10.1002/cepa.3287 SN - 2509-7075 VL - 8 IS - 1 SP - 9 EP - 21 PB - Ernst & Sohn GmbH AN - OPUS4-63780 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eichner, Lukas A1 - Thiele, Marc A1 - Hille, Falk A1 - Baeßler, Matthias T1 - Digitale Modellierungsprozesse in der wiederkehrenden Prüfung von Windenergieanlagen - DiMoWind-Inspect - Abschlusstreffen N2 - Dieses Dokument enthält die Präsentationsfolien des BAM-Teams beim Abschlusstreffen des Forschungsprojekts DiMoWind-Inspect. Es wurden die Arbeitspakete Datenmanagement, Referenzkennzeichnungssystem, Grundlagen der Schadensbewertung, Risikobasierte Inspektions- und Instandhaltungsplanung und Schadensdetektion mittels Risslumineszenz sowie eine abschließende Bewertung des Projekts vorgestellt. T2 - DiMoWind-Inspect - Abschlusstreffen CY - Berlin, Germany DA - 12.09.2024 KW - Building Information Modeling (BIM) KW - Referenzkennzeichnungssystem KW - Risslumineszenz (Riluminati) KW - Risikobasierte Inspektionsplanung (RBI) PY - 2024 AN - OPUS4-61054 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Balscheit, Hagen A1 - Victor, A. A1 - Thiele, Marc A1 - Cuéllar, Pablo A1 - Baeßler, Matthias A1 - Lüddecke, F. T1 - Experimental Investigation on Buckling Behavior of soil-embedded Piles N2 - Monopiles are currently the predominant foundation type for offshore wind turbines in Europe. Due to the increasing dimensions of the turbines, pile diameters beyond 10m become necessary. A design-relevant failure mode of monopiles is the local buckling of the pile wall in the embedded sections. Relevant buckling guidelines do not consider the soil-structure interaction specifically, although the embedment may allow for a reduction of wall thickness. However, Eurocode-based design concepts require a validation with comparative buckling cases for validation, either in terms of buckling curve parameters for both the algebraic stress-based and semi-numerical LBA/MNA design concept or as a calibration factor kGMNIA for fully numerical GMNIA calculations. These parameters are not yet available for embedded shells. To close this gap, we have conducted experiments on piles embedded in sand to investigate local buckling under soil-structure-interaction. The results will be used to calibrate numerical models. This research was carried out as part of the VERBATIM research project, funded by PTJ/BMWK and supported by the Carbon Trust's Offshore Wind Accelerator consortium. T2 - EUROSTEEL 2023 CY - Amsterdam, The Netherlands DA - 11.09.2023 KW - Wind KW - Wind Energy KW - Shell Buckling KW - Offshore KW - Soil-Structure-Interaction PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583641 DO - https://doi.org/10.1002/cepa.2313 SN - 2509-7075 VL - 6 IS - 3-4 SP - 1729 EP - 1734 PB - Ernst & Sohn Gmb AN - OPUS4-58364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Thiele, Marc A1 - Baeßler, Matthias A1 - Brauser, S. T1 - SmartWeld - Leichtbautechnik für Tragstrukturen von Offshore Windenergieanlagen N2 - Die Anwendung von Leichtbauprinzipien im Stahlbau, wie z.B. die Verwendung von aufgelösten Tragstrukturen, sog. Jackets-Fundamenten, bietet ein großes Potential zur Reduzierung des Ressourcenverbrauchs, insbesondere im Hinblick auf die benötigte Stahlmenge. In diesem Vortrag zeigen wir die Potenziale einer vollständigen Digitalisierung der schweißtechnischen Fertigungs- und Prüfkette auf, um eine vollautomatische Fertigung sowie Qualitätsprüfung von Rohrknoten als Schlüsselelement von Jackets-Fundamenten zu ermöglichen. Darüber hinaus wird der Zusammenhang zwischen der Geometrie der Nahtform und der resultierenden Ermüdungsfestigkeit durch numerische Methoden unter Einbeziehung bionischer Prinzipien bewertet. Es wird gezeigt, dass Hohlprofilknoten vollautomatisch unter Berücksichtigung von Geometrietoleranzen geschweißt werden können. Darüber hinaus konnte die Nahtform gemäß den numerischen Modellen hergestellt werden, was ein großes Potenzial für eine verlängerte Lebensdauer bietet. Anschließend werden die Verbesserungen bei der Ressourceneffizienz und die Reduzierung der Kohlendioxidemissionen durch eine Lebenszyklusanalyse bewertet. T2 - 11. Zukunftskonferenz Wind & Maritim CY - Rostock, Germany DA - 01.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbauprinzipien KW - Automatisierte Fertigung PY - 2022 AN - OPUS4-56654 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - Sitzung des DVS Fachausschuss FA03 - Lichtbogenschweißen CY - Rostock, Germany DA - 11.10.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56656 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Offshore wind energy plays an important role for the desired transition towards a carbon dioxide free industry within the next decades. However, the grounding of the offshore wind plants governs the overall installation process besides bureaucratic bottlenecks. The application of lightweight principles in steel construction, e.g. the usage dissolved load-bearing structures, so called Jackets foundations, offer great potential in reducing the resource consumption, especially with respect to the needed amount of steel. In this context this presentation focuses on a fully digitalization of the welding manufacturing and as well as testing chain to enable a fully automated manufacturing as well as quality assessment of tubular nodes as key element of Jackets foundation structures. Furthermore, the relationship between the seam shape geometry and resulting fatigue strength is evaluated by numerical methods incorporating bionic principles. It is shown that tubular nodes can be welded fully automatically taking geometry tolerances into account. Moreover, the seam shape could be manufactured as requested by the numerical models which offers great potential for an extended lifetime. Subsequently, the improvements in resource efficiency and reduction of carbon dioxide emissions are evaluated by a life-cycle-assessment. T2 - Leichtbau in der Hauptstadtregion - Rohstoffe - Recycling - Rohstoffe: Kreislaufwirtschaft im Leichtbau CY - Berlin, Germany DA - 28.11.2022 KW - Offshore Windenergie KW - Gründungsstrukturen KW - Leichtbau KW - Automatisierte schweißtechnische Fertigung PY - 2022 AN - OPUS4-56657 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pittner, Andreas A1 - Winterkorn, René A1 - Fabry, Çağtay A1 - Rethmeier, Michael A1 - Ratkovac, Mirjana A1 - Thiele, Marc A1 - Baeßler, Matthias T1 - Innovative Design- und Fertigungsstrategien zur Steigerung der Leichtbaupotenziale im Stahlbau N2 - Ziel des Verbundvorhabens „SmartWeld“ ist es, für die schweißtechnische Fertigung von Stahlbaustrukturen exemplarisch am Beispiel von Hohlprofilknoten, welche als designrelevante Elemente von Gründungsstrukturen für Offshore-Windenergieanlagen (OWEA) einsetzbar sind, die Möglichkeiten des Leichtbaus unter konsequenter Digitalisierung der Fertigungskette aufzuzeigen, um einerseits die Ressourceneffizienz zu forcieren und gleichzeitig wettbewerbsfähige Fertigungsstrategien aufzuzeigen. Innerhalb von „SmartWeld“ werden daher die Möglichkeiten einer wirtschaftlichen Fertigung von Leichtbau-Gründungsstrukturen am Beispiel aufgelöster Tragstrukturen (Jackets) aufgezeigt. Eine lastgerechte Auslegung der Schweißverbindungen nach bionischen Prinzipien ermöglicht, weitere Einsparpotenziale an Ressourcen bei gleichzeitiger Erhöhung der Lebensdauer zu erschließen. Die Ausnutzung konstruktiver Prinzipien des Leichtbaus zur Erzeugung innovativer und ressourcenschonender Produkte erfordert den Einsatz digitaler Werkzeuge in der Designphase, der virtuellen Absicherung, der Fertigung und Qualitätsüberwachung sowie nachgelagerten Bauteilprüfung zur Abbildung der Nutzungsphase. Im Rahmen der Arbeiten wird daher der gesamte Produktentstehungs- und Prüfprozess betrachtet. Dies beinhaltet das Design im Kontext des konstruktiven Leichtbaus, den schweißtechnischen Fertigungsprozess, die Bauteilprüfung sowie den Transfer der Ergebnisse in die Industrie durch serientaugliche Demonstratoren. Der Fokus der Arbeiten ist, die Fertigung auch im Umfeld eines für großskalige Stahlstrukturen üblichen hohen Individualisierungsgrades schweißtechnisch zu automatisieren und das Leichtbaupotenzial gezielt umzusetzen. Die Vorgaben aus der Designphase hinsichtlich einer lastgerechten Gestaltung bzw. Implementierung bionischer Ansätze können so gezielt durch einen adaptiven, automatisierten Schweißprozess eingestellt werden. Dies führt zu einer Erhöhung der Ermüdungs¬festigkeit und damit Produktlebensdauer, wodurch die Strukturen dünnwandiger ausgeführt und Ressourcen sowie CO2 eingespart werden können. T2 - 9. Forum Leichtbau - Fortschrittliche Fertigungstechnologien und Werkstoffe für den Klimaschutz CY - Berlin, Germany DA - 29.09.2022 KW - Offshore Windenergieanlagen KW - Gründungsstrukturen KW - Leichtbau KW - Bionik KW - Automatisierte schweißtechniche Fertigung PY - 2022 AN - OPUS4-56655 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Thiele, Marc A1 - Makris, Ralf T1 - Specification for high-speed tensile tests on reinforcement bar coupler systems N2 - This document presents the specification for the execution and evaluation of high-speed tensile tests on reinforcement bar coupler systems. This specification was developed at BAM - Bundesanstalt für Materialforschung und -prüfung (Federal Institute for Materials Research and Testing, Germany) - following test principles from related international standards. The present document represents the latest status of the test specification. It is noted that until 2010 the test procedure was characterised on a test velocity based on L0. In an improved test conception and after intensive investigations in cooperation with industry partners, this procedure has been updated to consider instead a test velocity based on Lr, since this warrants more comparable and meaningful results. KW - Test specification KW - Coupler systems KW - High-speed KW - Tensile test KW - Reinforcement PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-525075 DO - https://doi.org/10.26272/opus4-52507 SP - 1 EP - 29 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin ET - V01 AN - OPUS4-52507 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baier, Johanna A1 - Wiehle, Philipp A1 - Thiele, Marc ED - Nille-Hauf, Konstantin T1 - Structural design of rammed earth – Influence of manufacturing parameters on the compressive strength N2 - At present, no structural design code for rammed earth exists that is based on the semiprobabilistic safety concept and adequately reflects the mechanical performance of modern rammed earth structures. This research aims to establish a scientifically grounded design framework for load-bearing rammed earth walls, incorporating the semi-probabilistic safety approach to ensure reliability and structural integrity. As a first step within the research project the influence of the manufacturing parameters of rammed earth on its mechanical properties are investigated. Compressive strength tests are carried out on cylinders produced with varying initial moisture contents and different compaction energies. Moreover, it is investigated whether the Proctor test according to DIN 18127 is suitable for determining the optimal moisture content (OMC) of rammed earth production. T2 - Earth Builder Summit EBS 2025 CY - Biberach, Germany DA - 06.03.2025 KW - Rammed earth KW - Structral design KW - Mechanical parameters PY - 2025 SP - 41 EP - 44 PB - Hochschule Biberach CY - Biberach AN - OPUS4-64343 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -