TY - CONF A1 - Herrmann, Ralf T1 - Managing Structural Health Monitoring with the Research Data Management Platform BAM Data Store N2 - Structural Health Monitoring (SHM) is an interdisciplinary challenge involving the assessment and prediction of the condition of civil structures, such as bridges, based on measurements and models. This presentation provides insight into how the BAM Data Store is used to represent a SHM project including the metadata and the monitoring data, itself. It describes the structure of the core elements of a typical SHM and introduces metadata profiles. This enables linking objects within the BAM Data Store to create a hierarchical structure. N2 - Structural Health Monitoring (SHM) ist eine interdisziplinäre Aufgabe bei der es um die Bewertung und Zustandsprognose von Bauwerken, wie z. B. Brücken, auf der Grundlage von Messungen und Modellen geht. Die Präsentation gibt einen Einblick in die Verwendung des BAM Data Stores zur Abbildung eines SHM Projekts zum Datenmanagement aller relevanten Metadaten und der Monitoringdaten selbst. Es werden die Struktur der Kernelemente eines typischen SHM beschrieben und Metadatenprofile für diese vorgestellt. Im BAM Data Store werden damit die strukturierte Verknüpfung von Objekten ermöglicht, um eine hierarchische Struktur zu erzeugen. T2 - Data Store Days 2025 CY - Berlin, Germany DA - 09.04.2025 KW - Structural Health Monitoring (SHM) KW - BAM Data Store KW - Verkehrsinfrastrukturen PY - 2025 AN - OPUS4-62942 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Helmrich, M. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Lorelli, S. A1 - Morgenthal, G. T1 - Maintalbrücke Gemünden: Bauwerksmonitoring und -identifikation aus einem Guss T1 - Maintalbrücke Gemünden – Integrated structural health monitoring and UAS diagnostics N2 - Die Infrastruktursysteme der Industriestaaten erfordern heute und in Zukunft ein effizientes Management bei alternder Bausubstanz, steigenden Lasten und gleichbleibend hohem Sicherheitsniveau. Digitale Technologien bieten ein großes Potenzial zur Bewältigung der aktuellen und künftigen Herausforderungen im Infrastrukturmanagement. Im BMBF-geförderten Projekt Bewertung alternder Infrastrukturbauwerke mit digitalen Technologien (AISTEC) wird untersucht, wie unterschiedliche Technologien und deren Verknüpfung gewinnbringend eingesetzt werden können. Am Beispiel der Maintalbrücke Gemünden werden ein sensorbasiertes Bauwerksmonitoring, bildbasierte Inspektion mit durch Kameras ausgestatteten Drohnen (UAS) und die Verknüpfung digitaler Bauwerksmodelle umgesetzt. Die aufgenommenen Bilder dienen u. a. als Grundlage für spätere visuelle Anomaliedetektionen und eine 3D-Rekonstruktion, welche wiederum für die Kalibrierung und Aktualisierung digitaler Tragwerksmodelle genutzt werden. Kontinuierlich erfasste Sensordaten werden ebenfalls zur Kalibrierung und Aktualisierung der Tragwerksmodelle herangezogen. Diese Modelle werden als Grundlage für Anomaliedetektionen und perspektivisch zur Umsetzung von Konzepten der prädiktiven Instandhaltung verwendet. Belastungsfahrten und historische Daten dienen in diesem Beitrag der Validierung von kalibrierten Tragwerksmodellen. N2 - Infrastructure systems of industrialised countries today and in the future require efficient management with an ageing stock, increasing loads while simultaneously maintaining a high level of safety. Digital technologies offer great potential for the current and future challenges in infrastructure management. The BMBF-funded project AISTEC is investigating how the individual technologies and their interconnection can be used beneficially. With the Maintalbrücke in Gemünden as an exemplary application, sensor-based structural monitoring, image-based inspection using unmanned aircraft systems (UAS) equipped with cameras and the integration of digital structural models are being implemented. The recorded images serve, among others, as basis for subsequent anomaly detection and a 3D reconstruction, which in turn are used for updating digital structural models. Continuously recorded sensor data is used to update the parameters of the structural models, which in turn provide the basis for predictive maintenance. Load tests are used to validate the models. KW - Bauwerksüberwachung KW - Strukturmonitoring KW - Structural Health Monitoring KW - Modell-Update KW - UAS KW - Belastungstest KW - Structural system identification KW - Structural health monitoring KW - Model update KW - UAS KW - Load tests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554924 DO - https://doi.org/10.1002/bate.202100102 SN - 0932-8351 VL - 99 IS - 3 SP - 163 EP - 172 PB - Ernst & Sohn CY - Berlin AN - OPUS4-55492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hille, Falk A1 - Sowietzki, D. A1 - Makris, R. T1 - Luminescence-based early detection of fatigue cracks N2 - Classic non-destructive fatigue crack detection methods reveal the state of the fatigue damage evolution at the moment of application, generally not under operational conditions. The here introduced crack luminescence method realizes a clear visibility of the occurred and growing crack in loaded components during operation. Different established experiments show that due to the sensitive coating a crack Formation can be detected even in early stage under the premise the crack reached the surface. The coating consists of two layers with different properties and functions. The bottom layer emits light as fluorescence under UV radiation. The top layer covers the fluorescing one and prevents the emitting of light in case of no damage at the surface. In case of surface crack occurrence, the luminescent light is clearly noticeable by visual observations and also by standard camera equipment which makes automated crack detection possible as well. It is expected that crack luminescence can increase structural safety as well as reduce costs and time for inspections and preventive maintenance. KW - Coating KW - Fatigue KW - Crack damage detection KW - Luminescence PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-510517 DO - https://doi.org/10.1016/j.matpr.2020.02.338 SN - 2214-7853 SP - 1 EP - 5 PB - Elsevier CY - Amsterdam AN - OPUS4-51051 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eichner, Lukas T1 - LUKAS’ JACKET: A test structure for model and monitoring based lifetime management of offshore jacket support structures N2 - The goal of the experiments is to demonstrate that systems like three-dimensional jackets possess redundancies that, despite the reduced fatigue life of individual components, enable reliable operation if an appropriate maintenance concept is in place. In practice, individual potentially faulty components in the structure have been handled conservatively so far. To move away from this approach, methods and strategies in the field of life cycle management that enable economically optimal and reliable operation must be transferred from scientific research to practice. Experiments are the preferred method to establish the proof of concept. To realistically simulate the operational lifetime of a jacket structure through an experiment, cyclic loads must be applied to the structure to replicate typical fatigue processes. To ensure that the test structure is not a "disposable product" and can undergo multiple test cycles, the experimental concept includes system-level and component-level tests. The latter are conducted on removable joints. These elements at the nodes of the structure have been manufactured in multiple variations, both to potentially contain mentioned flaws and to undergo more load cycles individually than the main structure. Once the removable joint is sufficiently pre-damaged and thus the reduced remaining fatigue life is established, the element is inserted into the overall structure. The defined maintenance strategy is then implemented on the entire system. This strategy consists of structural health monitoring (SHM), inspections, and repairs. At defined intervals, cyclic loading is interrupted to apply dynamic loads. Using the installed monitoring system and coupled operational modal analysis (OMA), the modal parameters of the structure are determined, which can help identify potential system damage. Optimal sensor placement (OSP) can be determined based on a maximum value of information (VoI) across the entire pre-posterior predicted service life. For detailed investigations at the hotspots, inspections are conducted using non-destructive methods, among others. Overall global and local information about the structure's condition is gathered these methods, which are then incorporated into models describing the structure through Bayesian updating. This allows for initial system identification based on different system responses and later updating of the predicted parameters of analytical and numerical models. Utilizing the updated models, decisions regarding maintenance actions, such as further inspections or repairs, are made, which are subject to uncertainties. The probabilistic models enable a reliability- and risk-based maintenance strategy, where, for example, maximum failure rates can act as triggers for maintenance actions. These decisions are relevant for the planned duration of the simulated operational lifetime, as well as for potential lifetime extensions, which are currently of significant importance in practice. Optimizing the maintenance strategy for the operational lifetime of the structures with these methods will lead to a higher utility of the offshore wind farm. The work associated with the test structure encompasses a variety of topics (including fatigue, damage detection and identification, reliability, Bayesian updating, system identification, SHM, maintenance planning, decisions under uncertainties), which are integrated through corresponding models and methods. All these models have been and are being applied in the numerical accompaniment of the experiments. By applying them to a structure that includes the relevant locations and aspects of real-world structures, both well-functioning and suboptimal parts of the established framework will be revealed. T2 - 20th EAWE PhD Seminar on Wind Energy CY - Visby, Sweden DA - 23.09.2024 KW - Offshore Jacket Support Structure KW - Test Structure KW - Fatigue KW - Lifetime Management KW - Structural Health Monitoring PY - 2024 AN - OPUS4-61146 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Degener, Sebastian T1 - Load Identification and Damage Detection by a Digital Twin of a Bridge applying Bayesian Model Calibration N2 - A digital twin for decision making during the life cycle of civil infrastructure is a promising concept combining simulation models with corresponding structure-specific sensor data to support maintenance decisions or to investigate the reliability. The sensor data quality as well as the model quality of the digital twin, comprising on modeling assumptions and correct model parameters strongly influences the prognosis results. T2 - 10th European Workshop on Structural Health Monitoring (EWSHM 2024) CY - Potsdam, Germany DA - 10.06.2024 KW - Load identification KW - Damage detection KW - Digital Twin KW - Bayesian Model Calibration KW - Bridge model PY - 2024 AN - OPUS4-62186 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Pitters, S. A1 - Hindersmann, I. A1 - Schneider, Ronald A1 - Wedel, F. ED - Rogge, Andreas ED - Meng, Birgit T1 - Leitfaden für den strategischen Einsatz von Monitoring an Straßenbrücken N2 - Für die Anwendung von Structural Health Monitoring (SHM) im Rahmen des Managements von Straßenbrü-cken wurde zur Unterstützung von Straßenbauverwaltungen, Ingenieurbüros, Bauunternehmen und weiteren Akteuren die Erstellung eines Leitfadens initiiert. Dieser Leitfaden stellt typische Anwendungsfälle für Monito-ring vor und schlägt für diese bewährte Herangehensweisen vor. Darüber hinaus bietet der Leitfaden Empfeh-lungen für Ausschreibung und Vergabe von Monitoringleistungen, eine Anleitung zur Bewertung des wirt-schaftlichen Nutzens von SHM, Hinweise zur optimal einsetzbaren Messtechnik sowie einen Ansatz für das Datenmanagement zur Integration der Monitoringdaten in das Brückenmanagement. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Leitfaden KW - Monitoring KW - Straßenbrücke PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612931 SN - 978-3-9818564-7-7 SP - 186 EP - 191 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-61293 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hille, Falk T1 - Leitfaden für den strategischen Einsatz von Monitoring an Straßenbrücken N2 - Für die Anwendung von Structural Health Monitoring (SHM) im Rahmen des Managements von Straßenbrücken wurde zur Unterstützung von Straßenbauverwaltungen, Ingenieurbüros, Bauunternehmen und weiteren Akteuren die Erstellung eines Leitfadens initiiert. Dieser Leitfaden stellt typische Anwendungsfälle für Monitoring vor und schlägt für diese bewährte Herangehensweisen vor. Darüber hinaus bietet der Leitfaden Empfehlungen für Ausschreibung und Vergabe von Monitoringleistungen, eine Anleitung zur Bewertung des wirtschaftlichen Nutzens von SHM, Hinweise zur optimal einsetzbaren Messtechnik sowie einen Ansatz für das Datenmanagement zur Integration der Monitoringdaten in das Brückenmanagement. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM CY - Berlin, Germany DA - 16.10.2024 KW - Bauwerksmonitoring KW - Straßenbrücken KW - Leitfaden PY - 2024 AN - OPUS4-61400 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kemmler, Samuel T1 - Large-scale simulations of piping erosion during suction bucket installations N2 - Piping erosion and related fluidization phenomena present major challenges for the installation of offshore suction bucket foundations. We present a fully-resolved, 3D fluid-coupled micromechanical model using the lattice Boltzmann and discrete element methods to simulate suction installation. Validated against benchmark tests and experimental data, the model captures key fluidization behaviors. This presentation goes beyond prior work by showcasing the first large-scale simulations at real bucket dimensions, offering new insights into local soil-fluid interactions during installation and demonstrating the model's scalability and practical relevance. T2 - Gesinus-Treffen 2025 CY - Munich, Germany DA - 12.06.2025 KW - Micromechanical simulation KW - Suction bucket foundation KW - Piping erosion PY - 2025 AN - OPUS4-63381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suffa, Philipp A1 - Kemmler, Samuel A1 - Koestler, Harald A1 - Ruede, Ulrich T1 - Large-scale simulations of fully resolved complex moving geometries with partially saturated cells N2 - We employ the Partially Saturated Cells Method to model the interaction between the fluid flow and solid moving objects as an extension to the conventional lattice Boltzmann method. We introduce an efficient and accurate method for mapping complex moving geometries onto uniform Cartesian grids suitable for massively parallel processing. A validation of the physical accuracy of the solid–fluid coupling and the proposed mapping of complex geometries is presented. The implementation is integrated into the code generation pipeline of the waLBerla framework so that highly optimized kernels for Central Processing Unit (CPU) and Graphical Processing Unit (GPU) architectures become available. We study the node-level performance of the automatically generated solver routines. 71% of the theoretical peak performance can be achieved on CPU nodes and 86% on GPU accelerated nodes. Only a moderate overhead is observed for the processing of the solid–fluid coupling when compared to the fluids simulations without moving objects. Finally, a counter-rotating open rotor is presented as a prototype industrial scenario, resulting in a mesh size involving up to 4.3 × 109 fluid grid cells. For this scenario, excellent parallel efficiency is reported in a strong scaling study on up to 32 768 CPU cores on the LUMI-C supercomputer and on up to 1024 NVIDIA A100 GPUs on the JUWELS Booster system. KW - Computational fluid dynamics KW - Lattice Boltzmann methods KW - Fluid coupling KW - Turbulent flows KW - Supercomputer PY - 2025 DO - https://doi.org/10.1063/5.0268021 SN - 1070-6631 VL - 37 IS - 5 SP - 1 EP - 13 PB - AIP Publishing AN - OPUS4-63188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Balscheit, Hagen A1 - Geißler, Peter A1 - Cuéllar, Pablo A1 - Basedau, Frank A1 - Baeßler, Matthias T1 - Large-scale field tests on plastic pile tip failure upon monopile installation N2 - Large-diameter monopiles are the most common foundation structures for offshore wind turbines. One relevant failure mode during installation is plastic failure of the pile tip which may increase progressively during further driving (pile tip buckling; extrusion buckling). This paper presents the details and results of a large-scale field-test campaign with dynamic pile installation for the validation and calibration of different numerical approaches concerning pile-tip buckling phenomena. The phenomenology of observed pile-tip failures is here described in detail and a first quantitative approach is evaluated based on the field-test data. As the number of new projects continues to grow and the necessity to construct wind farms in challenging terrain increases, such field data-sets will become increasingly relevant. KW - Monopile KW - Offshore Windenergy KW - Pfahlfußbeulen KW - Pile Tip Buckling KW - Reference Tests PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611651 DO - https://doi.org/10.1016/j.oceaneng.2024.119322 VL - 313 SP - 1 EP - 14 PB - Elsevier B.V. AN - OPUS4-61165 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -