TY - JOUR A1 - Thiele, Marc A1 - Pirskawetz, Stephan T1 - Analysis of damage evolution in concrete under fatigue loading by acoustic emission and ultrasonic testing N2 - The fatigue process of concrete under compressive cyclic loading is still not completely explored. The corresponding damage processes within the material structure are especially not entirely investigated. The application of acoustic measurement methods enables a better insight into the processes of the fatigue in concrete. Normal strength concrete was investigated under compressive cyclic loading with regard to the fatigue process by using acoustic methods in combination with other nondestructive measurement methods. Acoustic emission and ultrasonic signal measurements were applied together with measurements of strains, elastic modulus, and static strength. It was possible to determine the anisotropic character of the fatigue damage caused by uniaxial loading based on the ultrasonic measurements. Furthermore, it was observed that the fatigue damage seems to consist not exclusively of load parallel oriented crack structures. Rather, crack structures perpendicular to the load as well as local compacting are likely components of the fatigue damage. Additionally, the ultrasonic velocity appears to be a good indicator for fatigue damage beside the elastic modulus. It can be concluded that acoustic methods allow an observation of the fatigue process in concrete and a better understanding, especially in combination with further measurement methods. KW - Concrete KW - Fatigue KW - Damage evolution KW - Ultrasonic testing KW - Acoustic emission PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-541891 DO - https://doi.org/10.3390/ma15010341 SN - 1996-1944 VL - 15 IS - 1 SP - 341 EP - 355 PB - MDPI CY - Basel AN - OPUS4-54189 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Van Wittenberghe, Jeroen A1 - Fricke, Wolfgang A1 - Thiele, Marc A1 - Nielsen, Lars Peter A1 - Conti, Fabien T1 - Results of the JaCo project: fatigue strength of robot‑welded tubular joints for offshore wind energy converters N2 - Jacket foundations requires the welding of a large number of tubular joints. These foundations type is suitable to support wind energy converters in deeper water. In order to increase the production speed and its quality, robot systems were developed to produce tubular joints. Since fatigue is dominating the design of these structures, an assessment of the performance of tubular joints produced by robots was performed and compared with the performance of manually welded joints. 18 large-scale tests were performed on joints with dimensions representative for offshore structures, which were produced in industrial environment. Breakthrough cracks occurred through the chord, with cracks initiated at the weld toe, although in some cases cracks were also initiated between weld beads. The measured fatigue strengths of joints produced by robot were similar or higher than the T-curve of DNV-RP-C203. Some delivered components showed fatigue strength that was more than 20% higher than the standard curve. These results emphasize that mastering the welding process with robots is necessary to achieve superior levels of fatigue strength. KW - Fatigue KW - Tubular joint KW - Robot welding KW - Hot spot method KW - Large-scale testing PY - 2024 DO - https://doi.org/10.1007/s40194-024-01903-5 SN - 1878-6669 SP - 1 EP - 14 PB - Springer CY - Berlin ; Heidelberg AN - OPUS4-62319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Thiele, Marc A1 - Van Wittenberghe, Jeroen A1 - Baeßler, Matthias T1 - Comparison of resonance and hydraulic testing on large scale fatigue tests of welded tubular joints for offshore wind turbine foundations N2 - Jackets structures as foundations for offshore wind energy converters are efficient solutions. But these structures require the welding of a large number of joints. The design of the Jacket structures is typically driven by fatigue. Therefore, consequently the fatigue strength of the joints is a primary parameter for an optimized design. The present paper investigates if tubular joints produced by manual welding using the current techniques have an improved performance compared to the relevant standards that are applied for the design of the foundations. To investigate this, 4 full-scale tests in geometry representative of a structure were performed, 2 using a resonance method and 2 using a three-point bending method with hydraulic actuators. The results are similar, with cracks initiated early and extending extensively before failure. The results are very close to the current T-curve from DNV RP-C203 applied for tubular joints. KW - Fatigue KW - Tubular joints KW - Resonance testing KW - Steel welds PY - 2025 DO - https://doi.org/10.1016/j.ijfatigue.2024.108797 SN - 0142-1123 VL - 193 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-62373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suffa, Philipp A1 - Kemmler, Samuel A1 - Koestler, Harald A1 - Ruede, Ulrich T1 - Large-scale simulations of fully resolved complex moving geometries with partially saturated cells N2 - We employ the Partially Saturated Cells Method to model the interaction between the fluid flow and solid moving objects as an extension to the conventional lattice Boltzmann method. We introduce an efficient and accurate method for mapping complex moving geometries onto uniform Cartesian grids suitable for massively parallel processing. A validation of the physical accuracy of the solid–fluid coupling and the proposed mapping of complex geometries is presented. The implementation is integrated into the code generation pipeline of the waLBerla framework so that highly optimized kernels for Central Processing Unit (CPU) and Graphical Processing Unit (GPU) architectures become available. We study the node-level performance of the automatically generated solver routines. 71% of the theoretical peak performance can be achieved on CPU nodes and 86% on GPU accelerated nodes. Only a moderate overhead is observed for the processing of the solid–fluid coupling when compared to the fluids simulations without moving objects. Finally, a counter-rotating open rotor is presented as a prototype industrial scenario, resulting in a mesh size involving up to 4.3 × 109 fluid grid cells. For this scenario, excellent parallel efficiency is reported in a strong scaling study on up to 32 768 CPU cores on the LUMI-C supercomputer and on up to 1024 NVIDIA A100 GPUs on the JUWELS Booster system. KW - Computational fluid dynamics KW - Lattice Boltzmann methods KW - Fluid coupling KW - Turbulent flows KW - Supercomputer PY - 2025 DO - https://doi.org/10.1063/5.0268021 SN - 1070-6631 VL - 37 IS - 5 SP - 1 EP - 13 PB - AIP Publishing AN - OPUS4-63188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straub, D. A1 - Schneider, Ronald A1 - Bismut, E. A1 - Kim, H.-J. T1 - Reliability analysis of deteriorating structural systems N2 - Reliability analysis of deteriorating structural systems requires the solution of time-variant reliability problems. In the general case, both the capacity of and the loads on the structure vary with time. This analysis can be approached by approximation through a series of time-invariant reliability problems, which is a potentially effective strategy for cases where direct solutions of the time-variant reliability problem are challenging, e.g. for structural systems with many elements or arbitrary load processes. In this contribution, we thoroughly Review the formulation of the equivalent time-invariant reliability problems and extend this approximation to structures for which inspection and monitoring data is available. Thereafter, we present methods for efficiently evaluating the reliability over time. In particular, we propose the combination of sampling-based methods with a FORM (first-order reliability method) approximation of the series system reliability problem that arises in the computation of the lifetime reliability. The framework and algorithms are demonstrated on a set of numerical examples, which include the computation of the reliability conditional on inspection data. KW - Monitoring KW - Reliability KW - Deterioration KW - Structural systems KW - Bayesian analysis KW - Inspection PY - 2020 DO - https://doi.org/10.1016/j.strusafe.2019.101877 VL - 82 SP - Paper 101877, 1 PB - Elsevier Ltd. AN - OPUS4-48952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Wiehle, Philipp T1 - Closure of "Quantification of moisture content in earth block masonry under natural climatic conditions" N2 - In January 2025, the research paper “Quantification of moisture content in earth block masonry under natural climatic conditions” was published in Construction and Building Materials. The central theme was the moisture monitoring of a masonry wall made of unstabilised earth blocks over a period of around 18 months. The experimental results were compared to WUFI simulations, and the moisture transport in layered wall constructions was eventually studied in WUFI. Prof. Janssen discussed this publication in Construction and Building Materials. He raised concerns about the experiments and modelling of moisture transport. In this closure, the capillary adsorption coefficient was recalculated, and deviations from the initial value were quantified. Sensitivity analyses were conducted in WUFI to evaluate the influence of different water vapour resistances and water adsorption coefficients. The resulting moisture transport was then compared to material moisture profiles measured using 1H NMR relaxometry. Finally, the water adsorption behaviour of different earth materials is discussed in respect to material moisture and corresponding relative humidity. KW - Earth masonry KW - Moisture transport KW - Capillary water absorption KW - Embedded humidity sensors KW - NMR KW - WUFI KW - Material moisture KW - Water vapour diffusion resistance KW - Sustainable building materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637569 DO - https://doi.org/10.1016/j.conbuildmat.2025.142552 SN - 0950-0618 VL - 491 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-63756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (less than1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. These effects are prominent in the meso-pore range and might significantly alter the effective diffusion coefficient. KW - Earth material KW - Material moisture KW - Physisoprtion KW - Chemisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583811 DO - https://doi.org/10.1016/j.matpr.2023.09.034 SN - 2214-7853 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-58381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Morgenthal, Guido ED - Cha, Young-Jin T1 - A Bayesian Probabilistic Framework for Building Models for Structural Health Monitoring of Structures Subject to Environmental Variability N2 - Managing aging engineering structures requires damage identification, capacity reassessment, and prediction of remaining service life. Data from structural health monitoring (SHM) systems can be utilized to detect and characterize potential damage. However, environmental and operational variations impair the identification of damages from SHM data. Motivated by this, we introduce a Bayesian probabilistic framework for building models and identifying damage in monitored structures subject to environmental variability. The novelty of our work lies (a) in explicitly considering the effect of environmental influences and potential structural damages in the modeling to enable more accurate damage identification and (b) in proposing a methodological workflow for model‐based structural health monitoring that leverages model class selection for model building and damage identification. The framework is applied to a progressively damaged reinforced concrete beam subject to temperature variations in a climate chamber. Based on deflections and inclinations measured during diagnostic load tests of the undamaged structure, the most appropriate modeling approach for describing the temperature‐dependent behavior of the undamaged beam is identified. In the damaged state, damage is characterized based on the identified model parameters. The location and extent of the identified damage are consistent with the cracks observed in the laboratory. A numerical study with synthetic data is used to validate the parameter identification. The known true parameters lie within the 90% highest density intervals of the posterior distributions of the model parameters, suggesting that this approach is reliable for parameter identification. Our results indicate that the proposed framework can answer the question of damage identification under environmental variations. These findings show a way forward in integrating SHM data into the management of infrastructures. KW - Verkehrsinfrastukturen KW - SHM KW - Model Updating KW - Environmental and Operational Variability KW - Damage Identification KW - Model Building PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605027 DO - https://doi.org/10.1155/2024/4204316 SN - 1545-2255 VL - 2024 IS - 1 SP - 1 EP - 23 PB - Wiley AN - OPUS4-60502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Morgenthal, Guido T1 - Parallelized adaptive Bayesian updating with structural reliability methods for inference of large engineering models N2 - The reassessment of engineering structures, such as bridges, now increasingly involve the integration of models with realworld data. This integration aims to achieve accurate ‘as-is’ analysis within a digital twin framework. Bayesian model updating combines prior knowledge and data with models to enhance the modelling accuracy while consistently handling uncertainties. When updating large engineering models, numerical methods for Bayesian analysis present significant computational challenges due to the need for a substantial number of likelihood evaluations. The novelty of this contribution is to parallelize adaptive Bayesian Updating with Structural reliability methods combined with subset simulation (aBUS) to improve its computational efficiency. To demonstrate the efficiency and practical applicability of the proposed approach, we present a case study on the Maintalbrücke Gemünden, a large railway bridge. We leverage modal property data to update a linear-elastic dynamic structural model of the bridge. The parallelized aBUS approach significantly reduces computational time, making Bayesian updating of large engineering models feasible within reasonable timeframes. The improved efficiency allows for a wider implementation of Bayesian model updating in structural health monitoring and maintenance decision support systems. KW - Bayesian model updating KW - Bayesian updating with structural reliability methods KW - Structural health monitoring KW - Parallelization KW - Modal analysis KW - Railway bridge PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-633686 DO - https://doi.org/10.1177/13694332251346848 SN - 1369-4332 SN - 2048-4011 SP - 1 EP - 26 PB - Sage AN - OPUS4-63368 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Simon, Patrick A1 - Helmrich, M. A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Lorelli, S. A1 - Morgenthal, G. T1 - Maintalbrücke Gemünden: Bauwerksmonitoring und -identifikation aus einem Guss T1 - Maintalbrücke Gemünden – Integrated structural health monitoring and UAS diagnostics N2 - Die Infrastruktursysteme der Industriestaaten erfordern heute und in Zukunft ein effizientes Management bei alternder Bausubstanz, steigenden Lasten und gleichbleibend hohem Sicherheitsniveau. Digitale Technologien bieten ein großes Potenzial zur Bewältigung der aktuellen und künftigen Herausforderungen im Infrastrukturmanagement. Im BMBF-geförderten Projekt Bewertung alternder Infrastrukturbauwerke mit digitalen Technologien (AISTEC) wird untersucht, wie unterschiedliche Technologien und deren Verknüpfung gewinnbringend eingesetzt werden können. Am Beispiel der Maintalbrücke Gemünden werden ein sensorbasiertes Bauwerksmonitoring, bildbasierte Inspektion mit durch Kameras ausgestatteten Drohnen (UAS) und die Verknüpfung digitaler Bauwerksmodelle umgesetzt. Die aufgenommenen Bilder dienen u. a. als Grundlage für spätere visuelle Anomaliedetektionen und eine 3D-Rekonstruktion, welche wiederum für die Kalibrierung und Aktualisierung digitaler Tragwerksmodelle genutzt werden. Kontinuierlich erfasste Sensordaten werden ebenfalls zur Kalibrierung und Aktualisierung der Tragwerksmodelle herangezogen. Diese Modelle werden als Grundlage für Anomaliedetektionen und perspektivisch zur Umsetzung von Konzepten der prädiktiven Instandhaltung verwendet. Belastungsfahrten und historische Daten dienen in diesem Beitrag der Validierung von kalibrierten Tragwerksmodellen. N2 - Infrastructure systems of industrialised countries today and in the future require efficient management with an ageing stock, increasing loads while simultaneously maintaining a high level of safety. Digital technologies offer great potential for the current and future challenges in infrastructure management. The BMBF-funded project AISTEC is investigating how the individual technologies and their interconnection can be used beneficially. With the Maintalbrücke in Gemünden as an exemplary application, sensor-based structural monitoring, image-based inspection using unmanned aircraft systems (UAS) equipped with cameras and the integration of digital structural models are being implemented. The recorded images serve, among others, as basis for subsequent anomaly detection and a 3D reconstruction, which in turn are used for updating digital structural models. Continuously recorded sensor data is used to update the parameters of the structural models, which in turn provide the basis for predictive maintenance. Load tests are used to validate the models. KW - Bauwerksüberwachung KW - Strukturmonitoring KW - Structural Health Monitoring KW - Modell-Update KW - UAS KW - Belastungstest KW - Structural system identification KW - Structural health monitoring KW - Model update KW - UAS KW - Load tests PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-554924 DO - https://doi.org/10.1002/bate.202100102 SN - 0932-8351 VL - 99 IS - 3 SP - 163 EP - 172 PB - Ernst & Sohn CY - Berlin AN - OPUS4-55492 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -