TY - CONF A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (< 1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. This effect becomes most prominent in the meso-pore range and might alter the effective diffusion coefficient by more than 100 %. T2 - 4th International Congress on Materials & Structural Stability CY - Rabat, Morocco DA - 08.03.2023 KW - Earth masonry KW - Material moisture KW - Molecular diffusion KW - Chemisoprtion KW - Knudsen effect KW - Physisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571391 SP - 1 EP - 8 PB - RILEM CY - Champs-sur-Marne AN - OPUS4-57139 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Stolpe, Heiko A1 - Wiehle, Philipp T1 - Moisture diffusion affected by the Knudsen effect in temporal changing pore networks N2 - Almost all building materials in civil engineering have an open porosity and interact with or are affected by the environmental conditions. Structures might suffer from effects such as moisture adsorption, carbonation, corrosion, penetration of salt ions and chemical substances, etc. In the hygroscopic range, these processes are mostly driven by diffusion. Due to the confinement of small pores (less than1 µm), the Knudsen effect reduces the molecular diffusion. This reduction can become more significant in case of temporal changing pore systems because of physisorption of water vapor, carbonation, or chemisorption. In this study, unstabilised earth blocks and earth masonry are investigated. In a first step, the pore size distribution of the blocks is measured and sorption isotherms are recorded in experiments. Besides the ordinary physisorption, the involved clay minerals undergo swelling or shrinking due to chemisorption. The following two effects must be considered: first, the reduction of the available pore space by the adsorbed water layer. For this, the Hillerborg sorption theory is used, which is a combination of the well-known Brunauer-Emmett-Teller sorption theory and the Kelvin equation. This allows the computation of adsorbed water layers even in curved pore geometries. Second, the variation of the initial pore size distribution due to chemisorption needs to be modelled. Based on these two models, the effective diffusion coefficient can be predicted. For validation, arrays of relative humidity sensors were embedded into a free-standing earth masonry wall. This monitoring was carried out over more than a year to have a broad variety of environmental conditions and was located in Berlin, Germany. The prediction of the effective diffusion coefficient can also be transferred to other processes and allows the investigation of materials having temporarily changing pore systems. Examples are the carbonation of cementitious materials, alkali silica reaction, calcium leaching of long-lasting structures, etc. These effects are prominent in the meso-pore range and might significantly alter the effective diffusion coefficient. KW - Earth material KW - Material moisture KW - Physisoprtion KW - Chemisorption PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583811 DO - https://doi.org/10.1016/j.matpr.2023.09.034 SN - 2214-7853 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Amsterdam, Niederlande AN - OPUS4-58381 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strangfeld, Christoph A1 - Wiehle, Philipp T1 - Closure of "Quantification of moisture content in earth block masonry under natural climatic conditions" N2 - In January 2025, the research paper “Quantification of moisture content in earth block masonry under natural climatic conditions” was published in Construction and Building Materials. The central theme was the moisture monitoring of a masonry wall made of unstabilised earth blocks over a period of around 18 months. The experimental results were compared to WUFI simulations, and the moisture transport in layered wall constructions was eventually studied in WUFI. Prof. Janssen discussed this publication in Construction and Building Materials. He raised concerns about the experiments and modelling of moisture transport. In this closure, the capillary adsorption coefficient was recalculated, and deviations from the initial value were quantified. Sensitivity analyses were conducted in WUFI to evaluate the influence of different water vapour resistances and water adsorption coefficients. The resulting moisture transport was then compared to material moisture profiles measured using 1H NMR relaxometry. Finally, the water adsorption behaviour of different earth materials is discussed in respect to material moisture and corresponding relative humidity. KW - Earth masonry KW - Moisture transport KW - Capillary water absorption KW - Embedded humidity sensors KW - NMR KW - WUFI KW - Material moisture KW - Water vapour diffusion resistance KW - Sustainable building materials PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-637569 DO - https://doi.org/10.1016/j.conbuildmat.2025.142552 SN - 0950-0618 VL - 491 SP - 1 EP - 6 PB - Elsevier Ltd. AN - OPUS4-63756 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Straub, D. A1 - Schneider, Ronald A1 - Bismut, E. A1 - Kim, H.-J. T1 - Reliability analysis of deteriorating structural systems N2 - Reliability analysis of deteriorating structural systems requires the solution of time-variant reliability problems. In the general case, both the capacity of and the loads on the structure vary with time. This analysis can be approached by approximation through a series of time-invariant reliability problems, which is a potentially effective strategy for cases where direct solutions of the time-variant reliability problem are challenging, e.g. for structural systems with many elements or arbitrary load processes. In this contribution, we thoroughly Review the formulation of the equivalent time-invariant reliability problems and extend this approximation to structures for which inspection and monitoring data is available. Thereafter, we present methods for efficiently evaluating the reliability over time. In particular, we propose the combination of sampling-based methods with a FORM (first-order reliability method) approximation of the series system reliability problem that arises in the computation of the lifetime reliability. The framework and algorithms are demonstrated on a set of numerical examples, which include the computation of the reliability conditional on inspection data. KW - Monitoring KW - Reliability KW - Deterioration KW - Structural systems KW - Bayesian analysis KW - Inspection PY - 2020 DO - https://doi.org/10.1016/j.strusafe.2019.101877 VL - 82 SP - Paper 101877, 1 PB - Elsevier Ltd. AN - OPUS4-48952 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Suffa, Philipp A1 - Kemmler, Samuel A1 - Koestler, Harald A1 - Ruede, Ulrich T1 - Large-scale simulations of fully resolved complex moving geometries with partially saturated cells N2 - We employ the Partially Saturated Cells Method to model the interaction between the fluid flow and solid moving objects as an extension to the conventional lattice Boltzmann method. We introduce an efficient and accurate method for mapping complex moving geometries onto uniform Cartesian grids suitable for massively parallel processing. A validation of the physical accuracy of the solid–fluid coupling and the proposed mapping of complex geometries is presented. The implementation is integrated into the code generation pipeline of the waLBerla framework so that highly optimized kernels for Central Processing Unit (CPU) and Graphical Processing Unit (GPU) architectures become available. We study the node-level performance of the automatically generated solver routines. 71% of the theoretical peak performance can be achieved on CPU nodes and 86% on GPU accelerated nodes. Only a moderate overhead is observed for the processing of the solid–fluid coupling when compared to the fluids simulations without moving objects. Finally, a counter-rotating open rotor is presented as a prototype industrial scenario, resulting in a mesh size involving up to 4.3 × 109 fluid grid cells. For this scenario, excellent parallel efficiency is reported in a strong scaling study on up to 32 768 CPU cores on the LUMI-C supercomputer and on up to 1024 NVIDIA A100 GPUs on the JUWELS Booster system. KW - Computational fluid dynamics KW - Lattice Boltzmann methods KW - Fluid coupling KW - Turbulent flows KW - Supercomputer PY - 2025 DO - https://doi.org/10.1063/5.0268021 SN - 1070-6631 VL - 37 IS - 5 SP - 1 EP - 13 PB - AIP Publishing AN - OPUS4-63188 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Thiele, Marc A1 - Van Wittenberghe, Jeroen A1 - Baeßler, Matthias T1 - Comparison of resonance and hydraulic testing on large scale fatigue tests of welded tubular joints for offshore wind turbine foundations N2 - Jackets structures as foundations for offshore wind energy converters are efficient solutions. But these structures require the welding of a large number of joints. The design of the Jacket structures is typically driven by fatigue. Therefore, consequently the fatigue strength of the joints is a primary parameter for an optimized design. The present paper investigates if tubular joints produced by manual welding using the current techniques have an improved performance compared to the relevant standards that are applied for the design of the foundations. To investigate this, 4 full-scale tests in geometry representative of a structure were performed, 2 using a resonance method and 2 using a three-point bending method with hydraulic actuators. The results are similar, with cracks initiated early and extending extensively before failure. The results are very close to the current T-curve from DNV RP-C203 applied for tubular joints. KW - Fatigue KW - Tubular joints KW - Resonance testing KW - Steel welds PY - 2025 DO - https://doi.org/10.1016/j.ijfatigue.2024.108797 SN - 0142-1123 VL - 193 SP - 1 EP - 16 PB - Elsevier Ltd. AN - OPUS4-62373 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Thibaux, Philippe A1 - Van Wittenberghe, Jeroen A1 - Fricke, Wolfgang A1 - Thiele, Marc A1 - Nielsen, Lars Peter A1 - Conti, Fabien T1 - Results of the JaCo project: fatigue strength of robot‑welded tubular joints for offshore wind energy converters N2 - Jacket foundations requires the welding of a large number of tubular joints. These foundations type is suitable to support wind energy converters in deeper water. In order to increase the production speed and its quality, robot systems were developed to produce tubular joints. Since fatigue is dominating the design of these structures, an assessment of the performance of tubular joints produced by robots was performed and compared with the performance of manually welded joints. 18 large-scale tests were performed on joints with dimensions representative for offshore structures, which were produced in industrial environment. Breakthrough cracks occurred through the chord, with cracks initiated at the weld toe, although in some cases cracks were also initiated between weld beads. The measured fatigue strengths of joints produced by robot were similar or higher than the T-curve of DNV-RP-C203. Some delivered components showed fatigue strength that was more than 20% higher than the standard curve. These results emphasize that mastering the welding process with robots is necessary to achieve superior levels of fatigue strength. KW - Fatigue KW - Tubular joint KW - Robot welding KW - Hot spot method KW - Large-scale testing PY - 2024 DO - https://doi.org/10.1007/s40194-024-01903-5 SN - 1878-6669 SP - 1 EP - 14 PB - Springer CY - Berlin ; Heidelberg AN - OPUS4-62319 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Detection and monitoring of the fatigue crack growth on welds – Application-oriented use of NDT methods N2 - Early detection of fatigue cracks and accurate measurements of the crack growth play an important role in the maintenance and repair strategies of steel structures exposed to cyclic loads during their service life. Observation of welded connections is especially of high relevance due to their higher susceptibility to fatigue damage. The aim of this contribution was to monitor fatigue crack growth in thick welded specimens during fatigue tests as holistically as possible, by implementing multiple NDT methods simultaneously in order to record the crack initiation and propagation until the final fracture. In addition to well-known methods such as strain gauges, thermography, and ultrasound, the crack luminescence method developed at the Bundesanstalt für Materialforschung und -prüfung (BAM), which makes cracks on the surface particularly visible, was also used. For data acquisition, a first data fusion concept was developed and applied in order to synchronize the data of the different methods and to evaluate them to a large extent automatically. The resulting database can ultimately also be used to access, view, and analyze the experimental data for various NDT methods. During the conducted fatigue tests, the simultaneous measurements of the same cracking process enabled a comprehensive comparison of the methods, highlighting their individual strengths and limitations. More importantly, they showed how a synergetic combination of different NDT methods can be beneficial for implementation in large-scale fatigue testing but also in monitoring and inspection programs of in-service structures - such as the support structures of offshore wind turbines. T2 - Fatigue Design 2023 CY - Senlis, France DA - 29.11.2023 KW - Crack growth KW - Fatigue KW - NDT KW - Welded PY - 2023 AN - OPUS4-62374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Monitoring an Türmen von Onshore Windenergieanlagen in Betonbauweise im Hinblick auf Ermüdung N2 - Der Beitrag stellt das Messkonzept sowie dessen Umsetzung für ein umfassendes Monitoringsystem an einer onshore Windenergieanlage mit einem Hybridturm vor. Dieses ist Bestandteil des Forschungsvorhabens Win-ConFat–Structure, welches neben der Validierung geeigneter Sensorik auch die Bewertung des Zustands und der möglichen Restlebensdauer der ermüdungsbeanspruchten Betonstruktur zum Ziel hat. Neben dem Monitoringsystem werden erste Messergebnisse aus den Betriebsdaten sowie vom Verhalten der Turmstruktur vorgestellt. T2 - 11. Jahrestagung des DAfStb mit 63. Forschungskolloquium der BAM Green Intelligent Building CY - Berlin, Germany DA - 16.10.2024 KW - Onshore Windenergieanlagen KW - Ermüdung KW - Lebensdauerbewertung KW - Monitoring KW - WinConFat PY - 2024 AN - OPUS4-61773 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiele, Marc T1 - Fatigue crack detection methods for high-cyclic loaded steel structures and challenges in mechanical testing N2 - For the generation of renewable energy offshore wind farms play an important role. The majority of these wind generators are connected to steel foundation structures. Steady increasing power output of these wind turbines leads to new challenges as well for engineers of the related support structures. Caused by the high-cyclic loading of these structures by wind and waves fatigue plays a very important role. Besides the consideration of fatigue within the design process it is additionally an important topic and challenge to monitor the existing steel structures relating to potential fatigue cracks occurring during their lifetime. This plays a role for a fundamental understanding of mechanisms as investigated in testing but also for inspection in real structures. Since the structures of the offshore wind generators are very large and in addition partially under water effective and reliable methods for fatigue crack detection are required. This contribution will present results of recent investigations on different crack detection methods applied on high-cycle fatigue tests on small welded steel samples as well as on welded steel components. The comparison of these measurements will show what are the advantages and disadvantages of the different methods and which method is potentially more suitable for the application on real offshore wind structures. It is outlined where challenges for detection methods exist. Furthermore, in this context the resulting challenges for the execution of material testing especially caused by the increasing dimensions of wind energy converters will by exemplarily presented. T2 - EERA JP Wind & SETWind Online Annual Event 2020 CY - Online meeting DA - 14.09.2020 KW - Fatigue KW - Crack detection KW - Steel structures PY - 2020 AN - OPUS4-51356 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -