TY - CONF A1 - Artinov, Antoni T1 - Modeling the Relationship between Weld Pool Dynamics and Centerline Solidification Cracking in High Power Laser Beam Welding N2 - The present work deals with the recently confirmed widening of the weld pool interface, known as a bulging effect, and its relevance in high power laser beam welding. A combined experimental and numerical approach is utilized to study the influence of the bulge on the hot cracking formation and the transport of alloying elements in the molten pool. A technique using a quartz glass, a direct-diode laser illumination, a high-speed camera, and two thermal imaging cameras is applied to visualize the weld pool geometry in the longitudinal section. The study examines the relevance of the bulging effect on both, partial and complete penetration, as well as for different sheet thicknesses ranging from 8 mm to 25 mm. The numerical analysis shows that the formation of a bulge region is highly dependent on the penetration depth and occurs above 10 mm penetration depth. The location of the bulge correlates strongly with the cracking location. The obtained experimental and numerical results reveal that the bulging effect increases the hot cracking susceptibility and limits the transfer of alloying elements from the top of the weld pool to the weld root. T2 - Gastvortrag an der Universität Innsbruck, Institut für Konstruktion und Materialwissenschaften CY - Innsbruck, Austria DA - 18.06.2023 KW - Laser beam welding KW - Centerline solidification cracking KW - Bulging KW - Numerical simulation PY - 2024 AN - OPUS4-60333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Auersch, Lutz T1 - Impacts between different drop masses and different targets in different scales N2 - The Federal Institute of Material Research and Testing has performed many impact tests from very small laboratory tests to very big “free-field” tests with heavy containers on stiff foundations. The first measurements have been done on a big foundation where it should be guaranteed that the foundation is rigid and the container is tested properly. Later on, a smaller drop test facility has been built on the ground inside an existing building. It had to be controlled by prediction and measurements that the drop test will not damage the building. Tests from different heights on soft, medium, and stiff targets have been done to find out rules which allow to identify acceptable and unacceptable drop tests. Later on, the biggest drop test facility has been built for masses up to 200 t. It was necessary for the design of the foundation to estimate the forces which oc-cur during the drop tests. In addititon, the acceptable tests should be selected and controlled by measurements where the impact duration is important. Dif-ferent sensors, accelerometers, accelerometers with mechanical filters, geo-phones (velocity transducers), strain gauges, and pressure cells have been ap-plied for these tasks. Signal transformations and model calculations have been used to check and understand the dynamic measurements. The simplest law is the conservation of the momentum which is a good approximation if the impact is short. If the soil under the foundation has an influence on the deceleration of the container, the maximum foundation velocity is lower than the simple esti-mation. T2 - 10th International Conference on Experimental Vibration Analysis for Civil Engineering Structures CY - Milano, Italy DA - 30.08.2023 KW - Drop test KW - Vibration measurements KW - Container loading KW - Foundation load PY - 2023 AN - OPUS4-58504 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Balscheit, Hagen A1 - Cuéllar, Pablo A1 - Geißler, Peter A1 - Thiele, Marc A1 - Schepers, Winfried A1 - Fontoura Barroso, Daniel T1 - Large Monopiles: Experimental and numerical investigation of monopile tip buckling during installation as well as of local pile buckling under operational conditions N2 - The research project Verification of Buckling Assessment and Behaviour in Large Monopiles (VERBATIM) focuses on challenges arising due to the ongoing increase of dimensions of monopiles as foundation for offshore wind turbines. This project is focused on two main topics: - Monopile tip buckling during pile installation - Local buckling of embedded piles during operation It is known from previous investigations and experiences in practice that large deformations of a monopile tip during offshore installation works can occur. These large deformations initiated at the tip of the monopile are commonly referred to as “pile tip buckling”. Own research focuses on optimising monopile dimensions to reduce the cost of monopile foundations for offshore wind turbines while preventing pile tip buckling. Buckling of embedded cylindrical shells for offshore structures is a common engineering task. Structures can be analysed using standard software and have been done so in recent studies e.g., Gottschalk. However, the trend towards larger monopile and optimised structures has led to a fundamental need for better and verified models. A main challenge is the submodelling of the structure-soil-interaction. Developing such complex models is one main goal of the VERBATIM project. For both main topics model tests were performed at the laboratories of BAM and TU Berlin. These experimental results were used to verify related numerical models and simulations. T2 - WindEurope CY - Copenhagen, Denmark DA - 25.04.2023 KW - Monopiles KW - Tip Buckling KW - Pile Buckling KW - Foundations KW - Offshore KW - Windenergy PY - 2023 AN - OPUS4-57405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Balscheit, Hagen T1 - Nichtlineares Tragverhalten stahlbaulicher Offshore-Strukturen unter spezieller Berücksichtigung der Bauwerk-Boden-Interaktion N2 - Der Vortrag gibt einen Überblick über die ingenieurmäßige Handhabung der stahlbaulichen Bemessung von großen Monopiles für Offshorewindenergieanlagen. Besonderer Focus liegt dabei auf jenen Phänomenen, welche durch eine starke Interaktion zwischen Stahlstruktur und Boden gekennzeichnet werden. T2 - Ringvorlesung: Praxisreihe Stahlbau CY - Innsbruck, Austria DA - 09.05.2023 KW - Pile Tip Buckling KW - Shell Buckling KW - Soil Struture Interaction PY - 2023 AN - OPUS4-57521 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Hille, Falk A1 - Baeßler, Matthias T1 - SHM system integration and experiments at a high speed railway bridge N2 - The long-term preservation of our infrastructure requires not only intelligent sensor technology and highly developed monitoring procedures, but also innovative digital tools for analyzing, evaluating and utilizing the results. This includes mathematical and, in particular, probabilistic methods for damage detection and tracking as well as for calculating service life and maintenance cycles and data management. The example project Maintal Bridge Gemuenden as part of the AISTEC project shows the workflow for the implementation of structural health monitoring and experimental tests with a train of Deutsche Bahn. The influence lines, as one possible way for damage detection, were measured with a highly accurate GNSS System to locate the trains position when crossing the bridge. The results were compared to measurements from 1987 just before the bridge went in operation. T2 - Structural Health Monitoring Using Statistical Pattern Recognition CY - Berlin, Germany DA - 20.03.2023 KW - SHM KW - Maintal Bridge Gemuenden KW - Load Test KW - Damage Detection KW - Railway PY - 2023 AN - OPUS4-57242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gerards-Wünsche, Paul A1 - Ratkovac, Mirjana A1 - Schneider, Ronald A1 - Hille, Falk A1 - Baeßler, Matthias T1 - A framework for assessing the reliability of crack luminescence – an automated fatigue crack detection system N2 - The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing. T2 - SPIE Conference Smart Structures + Nondestructive Evaluation 2023 CY - Long Beach, CA, USA DA - 24.03.2023 KW - Structural Health Monitoring KW - Non-Destructive Evaluation KW - Probability of Detection KW - Reliability KW - Artificial Intelligence KW - Computer Vision KW - Crack Luminescence PY - 2023 AN - OPUS4-57245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Patrick T1 - Zustandsbewertung von Bauwerken unter veränderlichen Umgebungsbedingungen mittels Structural Health Monitoring N2 - Brücken sind Teil der alternden Verkehrsinfrastruktur. Um die Nutzungsdauer zu verlängern und plötzliche Schäden zu detektieren kann Bauwerksmonitoring ("Structural Health Monitoring") eingesetzt werden. Der Einfluss von Umgebungsbedingungen, beispielsweise der Temperatur, auf das Bauwerksverhalten ist meist größer als der Einfluss von Schäden. Diese Einflüsse bestmöglich voneinander zu trennen und Veränderungen im Tragverhalten korrekt Schäden oder Umgebungsbedingungen zuzuordnen ist eine offene Forschungsfrage. Diese Arbeit zeigt eine mögliche Lösung, bei der gekoppelte Modelle von Umwelteinflüssen, Schäden und Tragverhalten des Bauwerks auf Grundlage von Monitoringdaten aktualisiert werden. Das Framework dazu wird vorgestellt und an einem Laborexperiment eines Stahlbetonbalkens in der Klimakammer angewandt. Die Ergebnisse bestätigen die Vorgehensweise. In nächsten Schritten müssen komplexere Tragwerke und die Sensitivität des Ansatzes untersucht werden. T2 - Forschungskolloquium, Institut für Konstruktiven Ingenieurbau, Bauhaus-Universität Weimar CY - Weimar, Germany DA - 28.06.2023 KW - Structural health monitoring KW - Bauwerksmonitoring KW - Umwelteinflüsse KW - Brücken PY - 2023 AN - OPUS4-58005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Baeßler, Matthias T1 - Vibration-based system identification of a large steel box girder bridge N2 - The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model. T2 - XII International Conference on Structural Dynamics (EURODYN 2023) CY - Delft, Netherlands DA - 02.07.2023 KW - Bridge KW - Safety KW - Fatigue KW - Modal system identification KW - Model updating PY - 2023 AN - OPUS4-57863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Structural integrity management research at BAM N2 - This presentation provides an overview on the structural integrity management research at BAM. In addition, a framework for monitoring and risk-informed inspection and maintenance planning for offshore steel structures is presented. T2 - Structural Health Monitoring Using Statistical Pattern Recognition CY - Berlin, Germany DA - 20.03.2023 KW - Structural integrity KW - Monitoring KW - Maintenance KW - Inspeciton KW - Bridges KW - Offshore wind PY - 2023 AN - OPUS4-57864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Auersch, Lutz T1 - Some resonance effects of non-typical trains and railway bridges investigated by a frequency-domain method N2 - The resonances of railway bridges have often been analysed for short bridges under periodical high-speed trains, for simply supported one-span bridges, for the fundamental bridge mode, and by time-domain analyses. Many time-consuming calculations have been performed to establish simplified rules for standards. In this contribution, the passage of different (existing, new and hypothetic) trains over different bridges will be analysed in frequency domain by using three separated spectra with the purpose to get a better physical insight in the phenomena. At first, the excitation spectrum of the modal forces is built by the mode shape and the passage time of the train over the bridge. The second spectrum is the frequency response function of the bridge which include the modal frequency, damping and mass. The third part is the spectrum of the axle sequence of an arbitrary train which is not limited to periodical or specific (conventional, articulated, regular or standard) trains and which does not include any bridge parameters. The final solution in frequency domain is obtained as the product of these three complex, strongly varying spectra for the dominating bridge mode or in general as the sum of these products over all relevant bridge modes. The time domain solution is obtained via the inverse Fourier transform, and the resulting time histories have been successfully compared with some measurement results. The method is applied to the vertical and torsional modes of a mid-long 1-span bridge on elastomeric bearings under standard train speeds, and to a long multi-span integral bridge under long periodical freight trains. Different resonance and cancellation effects have been found for systematically varied train speeds according to the axle sequence of the whole train which is dominated by the two locomotives in that case. To be more specific, the first torsional mode of the mid-span bridge is excited for a train speed of 100 km/h whereas the second bending mode is excited for a train speed of 160 km/h. In both cases, the other mode is suppressed by the minima of the axle-distance spectra. In addition, the case of the German high-speed train ICE4 and the very high-speed hyperloop case will be discussed briefly. In general, it is shown that resonance effects are also worth to be studied for freight and passenger trains with lower speeds. T2 - EURODYN 2023 XII International Conference on Structural Dynamics CY - Delft, Netherlands DA - 03.07.2023 KW - Railway bridge KW - Transfer fuction KW - Modal load spectrum KW - Axle-sequence spectrum KW - Freight train KW - Passenger train KW - High-speed train KW - 2-span bridge PY - 2023 AN - OPUS4-57955 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -