TY - CONF A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Said, Samir A1 - Sterthaus, Jens A1 - Müller, Karsten A1 - Quercetti, Thomas A1 - Wille, Frank A1 - Paffenholz, J.-A. A1 - Baeßler, Matthias T1 - Implementing a Structural Health Monitoring System using Digital Models of the BAM Large Drop Test Facility N2 - At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions. T2 - XI International Conference on Structural Dynamics (EuroDyn 2020) CY - Online meeting DA - 23.11.2020 KW - Structural Health Monitoring KW - System Identification KW - Digital Twin KW - Point Cloud KW - Drop Test PY - 2020 AN - OPUS4-51734 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Ziegler, Fred A1 - Said, Samir A1 - Wille, Frank A1 - Quercetti, Thomas A1 - Minack, Mathias A1 - Sterthaus, Jens T1 - Dynamisches Verhalten und Überwachung des Großen Fallturms der BAM in Horstwalde N2 - Falltürme sind Bauwerke, die als Versuchsanlagen sehr speziellen, impulsartigen Belastungen ausgesetzt sind. Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurde bei Routineinspektionen eine Abnahme der strukturellen Integrität in Form von Vorspannungsverlusten in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen, wurde ein umfassendes Structural Health Monitoring (SHM) System geplant und am Bauwerk installiert unter Nutzung von digitalen Bauwerksmodellen. Für die Auslegung des Überwachungssystems, insbesondere aber zur Unterstützung der Untersuchung des Schädigungsprozesses, wurden Finite-Elemente-Modelle erstellt. Um sicherzustellen, dass die FE-Modelle das reale Tragwerksverhalten mit ausreichender Genauigkeit abbilden, mussten sie jedoch in Bezug auf die gemessenen Antworten des Tragwerks kalibriert werden. Der vorliegende Beitrag beschreibt experimentelle und numerische Untersuchungen zur Identifizierung des strukturellen Systems des Stahlrohrgitterturms in Vorbereitung einer Überwachungskampagne. Die Auswertung von gemessenen Schwingungen unter ambienter Anregung ermöglichte die Identifizierung der Eigenfrequenzen mehrerer globaler Schwingungsmoden des Fallturms. Zur Modellvalidierung wurde zunächst eine Sensitivitätsanalyse durchgeführt, um die Parameter mit dem größten Einfluss zu ermitteln. Anschließend wurde ein evolutionärer Algorithmus (EA) zur Optimierung nach dem Prinzip der Minimierung der Differenzen zwischen gemessenen und simulierten charakteristischen Antworten eingesetzt. Das aktualisierte Modell wurde schließlich an der dynamischen Reaktion der Turmstruktur infolge einer realen Falltest-induzierten Stoßbelastung validiert. Die Ergebnisse zeigten eine gute Übereinstimmung zwischen numerischen und experimentellen Ergebnissen. N2 - Drop test towers are structures subjected to very specific dynamic loadings. At the drop test tower at the Test Site Technical Safety (TTS) of BAM routine inspections revealed a decline of structural integrity in form of loss of pretension in bolts of structural steel connections. To get an understanding about the underlying damage mechanisms as well as to assure the structural safety in operation, a multifaceted Structural Health Monitoring (SHM) system was planned and installed at the structure with the help of digital models. For planning the monitoring system but especially for supporting the investigation of the damaging process finite element models are deployed. Though, to ensure the capability of the FE model to reproduce the real structural behavior in sufficient accuracy, it needs to be calibrated in respect to measured responses of the structure. The present contribution describes experimental and numerical investigations to identify the structural system of the steel tube lattice tower in preparation of the monitoring campaign. An ambient vibration test allowed the identification of the natural frequencies of several global vibrational modes of the drop test tower. For model updating first a sensitivity analysis is applied to identify the most influencing parameter. In succession a genetic algorithm was applied for optimization in the sense of minimization of the difference between measured and simulated characteristic responses. The updated model is finally validated on the dynamic response of the tower structure to a real drop test induced impact loading. The results showed a good agreement between numerical and experimental results though the robustness of the simulation should be improved by more sophisticated numerical modelling. T2 - 7. VDI-Fachtagung Baudynamik CY - Würzburg, Germany DA - 27.04.2022 KW - Großer Fallturm Horstwalde KW - Structural Health Monitoring KW - Belastungsversuch KW - Modalanalyse KW - Schwingungsdynamik KW - Finite Elemente Simulation PY - 2022 AN - OPUS4-55470 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Modeling in support of offshore wind farm end-of-life decision making N2 - The EU member states have set out ambitious long-term goals for deploying offshore wind energy. The installed offshore wind capacity is set to increase from 14.6 GW in 2021 to around 320 GW in 2050. This signifies the role of offshore wind energy as a major contributor to reaching the EU’s climate and energy goals. To ensure that the defined targets are met, a significant number of new wind farms has to be installed and existing wind farms reaching the end of their planned life need to be reused efficiently. Some of the relevant reuse alternatives are lifetime extension, repowering based on the existing support structures and repowering with new turbines. As a basis of the decision-making regarding the reuse of existing offshore wind farm, the expected utility of each relevant option should be determined based on the associated expected rewards, costs and risks. The optimal concept maximizes the utility of the decision-maker and fulfills the existing constraints and requirements. To facilitate such a quantitative decision-making, models and methods have to be developed. In particular, models are required that enable predictions of (a) the condition and performance of the turbines and support structures and (b) the renumeration, costs and consequences of adverse events. These predictions have to consider (a) the governing uncertainties, (b) the available information from the planning, construction, installation and operating phase, (b) potential repair, retrofitting and strengthening schemes and (c) possible monitoring, inspection and maintenance regimes for the future operating phase. Over the past years, several models, methods and tools have been developed at the Bundesanstalt für Materialforschung und -prüfung (BAM) to support the structural integrity management of offshore wind turbine substructures. These include: (a) a prototype for reliability-based, system-wide, adaptive planning of inspections of welded steel structures in offshore wind farms, (b) a method for monitoring and risk-informed optimization of inspection and maintenance strategies for jacket structures subject to fatigue, and (c) a probabilistic cost model of inspection and maintenance of welded steel structures in offshore wind farms. This contribution provides an overview on these works and discusses how they can be adapted and extended to support the decision-making regarding lifetime extensions and repowering of offshore wind farms. T2 - 12th International Forum on Engineering Decision Making (12th IFED) CY - Stoos, Switzerland DA - 05.12.2023 KW - Windenergie KW - Offshore Wind KW - Lifetime Extension KW - Repowering PY - 2023 AN - OPUS4-60430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Schneider, Ronald T1 - OWEC repowering from a structural engineering and research perspective N2 - A significant number of new wind farms has to be installed and, at the same time, existing wind farms reaching the end of their planned life need to be reused efficiently to ensure that the ambitous goals for deploying offshore wind are met. Some relevant reuse alternatives for offshore wind farms are lifetime extension, repowering utilizing existing substructures and full replacement. In this presentation - starting from experience gained from extending the lifetime of the of the U1 metro viaduct in Berlin - we discuss end-of-life decision making in offshore wind. We focus particularly on issues concerning substructures and highlight existing challenges and opprtunities in research and development. T2 - RWE RePowering Event CY - Wilhelmshaven, Germany DA - 10.10.2023 KW - Offshore wind KW - End-of-life decision making KW - Repowering KW - Substructures PY - 2023 AN - OPUS4-58632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Patrick T1 - Zustandsbewertung von Bauwerken unter veränderlichen Umgebungsbedingungen mittels Structural Health Monitoring N2 - Brücken sind Teil der alternden Verkehrsinfrastruktur. Um die Nutzungsdauer zu verlängern und plötzliche Schäden zu detektieren kann Bauwerksmonitoring ("Structural Health Monitoring") eingesetzt werden. Der Einfluss von Umgebungsbedingungen, beispielsweise der Temperatur, auf das Bauwerksverhalten ist meist größer als der Einfluss von Schäden. Diese Einflüsse bestmöglich voneinander zu trennen und Veränderungen im Tragverhalten korrekt Schäden oder Umgebungsbedingungen zuzuordnen ist eine offene Forschungsfrage. Diese Arbeit zeigt eine mögliche Lösung, bei der gekoppelte Modelle von Umwelteinflüssen, Schäden und Tragverhalten des Bauwerks auf Grundlage von Monitoringdaten aktualisiert werden. Das Framework dazu wird vorgestellt und an einem Laborexperiment eines Stahlbetonbalkens in der Klimakammer angewandt. Die Ergebnisse bestätigen die Vorgehensweise. In nächsten Schritten müssen komplexere Tragwerke und die Sensitivität des Ansatzes untersucht werden. T2 - Forschungskolloquium, Institut für Konstruktiven Ingenieurbau, Bauhaus-Universität Weimar CY - Weimar, Germany DA - 28.06.2023 KW - Structural health monitoring KW - Bauwerksmonitoring KW - Umwelteinflüsse KW - Brücken PY - 2023 AN - OPUS4-58005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Towards predictive maintenance of bridges N2 - Key features of predictive maintenance of structural systems are discussed and demonstrated in two examples. Challenges and needs for further research are discussed. T2 - Workshop Bridge Maintenance CY - Online Meeting DA - 09.04.2021 KW - Predictive maintenance KW - Deterioration KW - Structural systems PY - 2021 AN - OPUS4-52768 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Viefhues, Eva A1 - Döhler, M. A1 - Hille, Falk A1 - Mevel, L. T1 - Fault detection for linear parameter varying systems under changes in the process noise covariance N2 - Detecting changes in the eigenstructure of linear systems is a comprehensively investigated subject. In particular, change detection methods based on hypothesis testing using Gaussian residuals have been developed previously. In such residuals, a reference model is confronted to data from the current system. In this paper, linear output-only Systems depending on a varying external physical parameter are considered. These systems are driven by process noise, whose covariance may also vary between measurements. To deal with the varying parameter, an interpolation approach is pursued, where a limited number of reference models { each estimated from data measured in a reference state { are interpolated to approximate an adequate reference model for the current parameter. The problem becomes more complex when the different points of interpolation correspond to different noise conditions. Then con icts May arise between the detection of changes in the eigenstructure due to a fault and the detection of changes due to different noise conditions. For this case, a new change detection approach is developed based on the interpolation of the eigenstructure at the reference points. The resulting approach is capable of change detection when both the external physical parameter and the process noise conditions are varying. This approach is validated on a numerical simulation of a mechanical system. T2 - 21st IFAC World Congress CY - Berlin, Germany DA - 13.07.2020 KW - Linear parameter varying systems KW - Fault detection KW - Changing process noise KW - Subspace-based residual KW - Model interpolation PY - 2020 AN - OPUS4-52366 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Said, Samir A1 - Hille, Falk A1 - Baeßler, Matthias T1 - Vorstellung des Bauwerksmonitoring der Maintalbrücke Gemünden im Vorhaben AISTEC N2 - Im Abteilungsseminar wird der aktuelle Umsetzungsstand des Bauwerksmonitorings an der Maintalbrücke Gemünden vorgestellt, sowie die nächsten Schritte zur Systemintegration von Konzepten an Realbauwerken. T2 - Abteilungs-Vortragsseminar Abteilung 7. Bauwerkssicherheit CY - Online meeting DA - 03.03.2021 KW - Structural Health Monitoring KW - Maintalbrücke Gemünden KW - Bauwerksüberwachung KW - Datenmanagement PY - 2021 AN - OPUS4-52221 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Baeßler, Matthias A1 - Recknagel, Christoph T1 - Enhancing structural models with material tests and static response data - a case study considering a steel beam with asphalt layer subject to temperature variations N2 - Gradual or sudden changes in the state of structural systems caused, for example, by deterioration or accidental load events can influence their load-bearing capacity. Structural changes can be inferred from static and/or dynamic response data measured by structural health monitoring systems. However, they may be masked by variations in the structural response due to varying environmental conditions. Particularly, the interaction of nominally load-bearing components with nominally non-load bearing components exhibiting characteristics that vary as a function of the environmental conditions can significantly affect the monitored structural response. Ignoring these effects may hamper an inference of structural changes from the monitoring data. To address this issue, we adopt a probabilistic model-based framework as a basis for developing digital twins of structural systems that enable a prediction of the structural behavior under varying ambient condition. Within this framework, different types of data obtained from real the structural system can be applied to update the digital twin of the structural system using Bayesian methods and thus enhance predictions of the structural behavior. In this contribution, we implement the framework to develop a digital twin of a simply supported steel beam with an asphalt layer. It is formulated such that it can predict the static response of the beam in function of its temperature. In a climate chamber, the beam was subject to varying temperatures and its static response wass monitored. In addition, tests are performed to determine the temperature-dependent properties of the asphalt material. Bayesian system identification is applied to enhance the predictive capabilities of the digital twin based on the observed data. T2 - International Conference on Structural Health Monitoring of Intelligent Infrastructure (SHMII-10) CY - Online meeting DA - 30.06.2021 KW - Digital twin KW - Structural health monitoring KW - Material tests KW - Bayesian updating PY - 2021 AN - OPUS4-54130 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - A risk-based framework for optimizing inspection and maintenance of deteriorating structures monitored by vibration-based monitoring systems N2 - In this presentation, a framework for integrating vibration-based structural health monitoring data into the optimization of inspection and maintenance of deteriorating structural systems is presented. The framework is demonstrated in an illustrative example considering a steel frame subject to fatigue. T2 - EERA JP Wind WORKSHOP on Ongoing research in offshore wind structures CY - Online meeting DA - 16.09.2021 KW - Structural Health Monitoring KW - Inspection KW - Maintenance KW - Deterioration KW - Vibration KW - Structural Systems PY - 2021 AN - OPUS4-53749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -