TY - CONF A1 - Gerards-Wünsche, Paul A1 - Ratkovac, Mirjana A1 - Schneider, Ronald A1 - Hille, Falk A1 - Baeßler, Matthias T1 - A framework for assessing the reliability of crack luminescence – an automated fatigue crack detection system N2 - The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing. T2 - SPIE Conference Smart Structures + Nondestructive Evaluation 2023 CY - Long Beach, CA, USA DA - 24.03.2023 KW - Structural Health Monitoring KW - Non-Destructive Evaluation KW - Probability of Detection KW - Reliability KW - Artificial Intelligence KW - Computer Vision KW - Crack Luminescence PY - 2023 AN - OPUS4-57245 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Balscheit, Hagen A1 - Cuéllar, Pablo A1 - Geißler, Peter A1 - Thiele, Marc A1 - Schepers, Winfried A1 - Fontoura Barroso, Daniel T1 - Large Monopiles: Experimental and numerical investigation of monopile tip buckling during installation as well as of local pile buckling under operational conditions N2 - The research project Verification of Buckling Assessment and Behaviour in Large Monopiles (VERBATIM) focuses on challenges arising due to the ongoing increase of dimensions of monopiles as foundation for offshore wind turbines. This project is focused on two main topics: - Monopile tip buckling during pile installation - Local buckling of embedded piles during operation It is known from previous investigations and experiences in practice that large deformations of a monopile tip during offshore installation works can occur. These large deformations initiated at the tip of the monopile are commonly referred to as “pile tip buckling”. Own research focuses on optimising monopile dimensions to reduce the cost of monopile foundations for offshore wind turbines while preventing pile tip buckling. Buckling of embedded cylindrical shells for offshore structures is a common engineering task. Structures can be analysed using standard software and have been done so in recent studies e.g., Gottschalk. However, the trend towards larger monopile and optimised structures has led to a fundamental need for better and verified models. A main challenge is the submodelling of the structure-soil-interaction. Developing such complex models is one main goal of the VERBATIM project. For both main topics model tests were performed at the laboratories of BAM and TU Berlin. These experimental results were used to verify related numerical models and simulations. T2 - WindEurope CY - Copenhagen, Denmark DA - 25.04.2023 KW - Monopiles KW - Tip Buckling KW - Pile Buckling KW - Foundations KW - Offshore KW - Windenergy PY - 2023 AN - OPUS4-57405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Balscheit, Hagen A1 - Victor, A. A1 - Thiele, Marc A1 - Cuéllar, Pablo A1 - Baeßler, Matthias A1 - Lüddecke, F. T1 - Experimental Investigation on Buckling Behavior of soil-embedded Piles N2 - Monopile-Gründungen sind die mit Abstand am häufigsten verwendete Gründungskonstruktion für Offshore-Windenergieanlagen. Ein wesentliches Problem bei der Bemessung ist das lokale Beulen des Gründungspfahls, welches typischerweise im Bereich der Bettung auftritt. Aufgrund der Nichtlinearität der Bettungsrandbedingung sind klassische Bemessungsansätze nicht anwendbar, so dass der Bemessungsingenieur auf eine vollständig numerische Berechnung zurückgreifen muss. In diesem Vortrag wird eine experimentelle Versuchskampagne zur Erzeugung von Kalibrierungsdaten für solche numerischen Modelle vorgestellt. Eine ausführlichere Darstellung findet sich im gleichnamigen Artikel. T2 - EUROSTEEL 2023 CY - Amsterdam, Netherlands DA - 11.09.2023 KW - Wind KW - Wind Energy KW - Offshore KW - Shell Buckling KW - Soil-Structure-Interaction PY - 2023 AN - OPUS4-58365 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Simon, Patrick A1 - Schneider, Ronald A1 - Hille, Falk A1 - Baeßler, Matthias T1 - SHM system integration and experiments at a high speed railway bridge N2 - The long-term preservation of our infrastructure requires not only intelligent sensor technology and highly developed monitoring procedures, but also innovative digital tools for analyzing, evaluating and utilizing the results. This includes mathematical and, in particular, probabilistic methods for damage detection and tracking as well as for calculating service life and maintenance cycles and data management. The example project Maintal Bridge Gemuenden as part of the AISTEC project shows the workflow for the implementation of structural health monitoring and experimental tests with a train of Deutsche Bahn. The influence lines, as one possible way for damage detection, were measured with a highly accurate GNSS System to locate the trains position when crossing the bridge. The results were compared to measurements from 1987 just before the bridge went in operation. T2 - Structural Health Monitoring Using Statistical Pattern Recognition CY - Berlin, Germany DA - 20.03.2023 KW - SHM KW - Maintal Bridge Gemuenden KW - Load Test KW - Damage Detection KW - Railway PY - 2023 AN - OPUS4-57242 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Structural integrity management research at BAM N2 - This presentation provides an overview on the structural integrity management research at BAM. In addition, a framework for monitoring and risk-informed inspection and maintenance planning for offshore steel structures is presented. T2 - Structural Health Monitoring Using Statistical Pattern Recognition CY - Berlin, Germany DA - 20.03.2023 KW - Structural integrity KW - Monitoring KW - Maintenance KW - Inspeciton KW - Bridges KW - Offshore wind PY - 2023 AN - OPUS4-57864 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald T1 - Modeling in support of offshore wind farm end-of-life decision making N2 - The EU member states have set out ambitious long-term goals for deploying offshore wind energy. The installed offshore wind capacity is set to increase from 14.6 GW in 2021 to around 320 GW in 2050. This signifies the role of offshore wind energy as a major contributor to reaching the EU’s climate and energy goals. To ensure that the defined targets are met, a significant number of new wind farms has to be installed and existing wind farms reaching the end of their planned life need to be reused efficiently. Some of the relevant reuse alternatives are lifetime extension, repowering based on the existing support structures and repowering with new turbines. As a basis of the decision-making regarding the reuse of existing offshore wind farm, the expected utility of each relevant option should be determined based on the associated expected rewards, costs and risks. The optimal concept maximizes the utility of the decision-maker and fulfills the existing constraints and requirements. To facilitate such a quantitative decision-making, models and methods have to be developed. In particular, models are required that enable predictions of (a) the condition and performance of the turbines and support structures and (b) the renumeration, costs and consequences of adverse events. These predictions have to consider (a) the governing uncertainties, (b) the available information from the planning, construction, installation and operating phase, (b) potential repair, retrofitting and strengthening schemes and (c) possible monitoring, inspection and maintenance regimes for the future operating phase. Over the past years, several models, methods and tools have been developed at the Bundesanstalt für Materialforschung und -prüfung (BAM) to support the structural integrity management of offshore wind turbine substructures. These include: (a) a prototype for reliability-based, system-wide, adaptive planning of inspections of welded steel structures in offshore wind farms, (b) a method for monitoring and risk-informed optimization of inspection and maintenance strategies for jacket structures subject to fatigue, and (c) a probabilistic cost model of inspection and maintenance of welded steel structures in offshore wind farms. This contribution provides an overview on these works and discusses how they can be adapted and extended to support the decision-making regarding lifetime extensions and repowering of offshore wind farms. T2 - 12th International Forum on Engineering Decision Making (12th IFED) CY - Stoos, Switzerland DA - 05.12.2023 KW - Windenergie KW - Offshore Wind KW - Lifetime Extension KW - Repowering PY - 2023 AN - OPUS4-60430 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Schneider, Ronald T1 - OWEC repowering from a structural engineering and research perspective N2 - A significant number of new wind farms has to be installed and, at the same time, existing wind farms reaching the end of their planned life need to be reused efficiently to ensure that the ambitous goals for deploying offshore wind are met. Some relevant reuse alternatives for offshore wind farms are lifetime extension, repowering utilizing existing substructures and full replacement. In this presentation - starting from experience gained from extending the lifetime of the of the U1 metro viaduct in Berlin - we discuss end-of-life decision making in offshore wind. We focus particularly on issues concerning substructures and highlight existing challenges and opprtunities in research and development. T2 - RWE RePowering Event CY - Wilhelmshaven, Germany DA - 10.10.2023 KW - Offshore wind KW - End-of-life decision making KW - Repowering KW - Substructures PY - 2023 AN - OPUS4-58632 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Simon, Patrick T1 - Zustandsbewertung von Bauwerken unter veränderlichen Umgebungsbedingungen mittels Structural Health Monitoring N2 - Brücken sind Teil der alternden Verkehrsinfrastruktur. Um die Nutzungsdauer zu verlängern und plötzliche Schäden zu detektieren kann Bauwerksmonitoring ("Structural Health Monitoring") eingesetzt werden. Der Einfluss von Umgebungsbedingungen, beispielsweise der Temperatur, auf das Bauwerksverhalten ist meist größer als der Einfluss von Schäden. Diese Einflüsse bestmöglich voneinander zu trennen und Veränderungen im Tragverhalten korrekt Schäden oder Umgebungsbedingungen zuzuordnen ist eine offene Forschungsfrage. Diese Arbeit zeigt eine mögliche Lösung, bei der gekoppelte Modelle von Umwelteinflüssen, Schäden und Tragverhalten des Bauwerks auf Grundlage von Monitoringdaten aktualisiert werden. Das Framework dazu wird vorgestellt und an einem Laborexperiment eines Stahlbetonbalkens in der Klimakammer angewandt. Die Ergebnisse bestätigen die Vorgehensweise. In nächsten Schritten müssen komplexere Tragwerke und die Sensitivität des Ansatzes untersucht werden. T2 - Forschungskolloquium, Institut für Konstruktiven Ingenieurbau, Bauhaus-Universität Weimar CY - Weimar, Germany DA - 28.06.2023 KW - Structural health monitoring KW - Bauwerksmonitoring KW - Umwelteinflüsse KW - Brücken PY - 2023 AN - OPUS4-58005 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ratkovac, Mirjana A1 - Baeßler, Matthias T1 - Perspectives on Wind and Wave Load Reconstruction from SHM Data for Offshore Wind Turbines N2 - As many wind turbines approach the end of their design lifetime, from a technical point of view, comprehensive fatigue analysis of all critical parts is necessary to decide what comes after – continued operation, repowering, or decommissioning. Typically, it is a two-stage evaluation process consisting of a physical inspection of the structure and an analytical part to compare the design and actually experienced loading conditions. Structural health monitoring helps to reduce the uncertainties in the estimations by providing insight into deviations between the designed and the built structure. Furthermore, it allows the evaluation of the consumed fatigue lifetime by analyzing the strain measurements that mirror the actual structural response to experienced environmental and operational conditions. However, the measurement values are limited to a sparse number of instrumented spots on the structure, and further extrapolation to the non-instrumented (critical) sections is required to perform a complete fatigue assessment. One known approach is the external force reconstruction, which has only scarcely been considered for application in offshore wind turbines. In order to extend the previously developed thrust force reconstruction framework, this work discusses the possibilities and challenges of wind and wave loading reconstruction in offshore wind turbine support structures. T2 - 4th International Conference on Health Monitoring of Civil & Maritime Structures (HeaMES 2023) CY - Online meeting DA - 12.06.2023 KW - Wind turbines KW - Force reconstruction KW - Structural Health Monitoring PY - 2023 AN - OPUS4-57687 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Herrmann, Ralf A1 - Baeßler, Matthias T1 - Vibration-based system identification of a large steel box girder bridge N2 - The Bundesanstalt für Materialforschung und -prüfung (BAM) collaborates with TNO to develop a software framework for automated calibration of structural models based on monitoring data. The ultimate goal is to include such models in the asset management process of engineering structures. As a basis for developing the framework, a multi-span road bridge consisting of ten simply supported steel box girders was selected as a test case. Our group measured output-only vibration data from one box girder under ambient conditions. From the data, we determined eigenfrequencies and mode shapes. In parallel, we developed a preliminary structural model of the box girder for the purpose of predicting its modal properties. In this contribution, we provide an overview of the measurement campaign, the operational modal analysis, the structural modeling and qualitatively compare the identified with the predicted modes. As an outlook, we discuss the further steps in the calibration process and future applications of the calibrated model. T2 - XII International Conference on Structural Dynamics (EURODYN 2023) CY - Delft, Netherlands DA - 02.07.2023 KW - Bridge KW - Safety KW - Fatigue KW - Modal system identification KW - Model updating PY - 2023 AN - OPUS4-57863 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -