TY - CONF A1 - Gerards-Wünsche, Paul A1 - Ratkovac, Mirjana A1 - Schneider, Ronald A1 - Hille, Falk A1 - Baeßler, Matthias T1 - A framework for assessing the reliability of crack luminescence – an automated fatigue crack detection system N2 - The new crack luminescence method offers the possibility of making fatigue surface cracks in metallic materials more visible during inspections through a special coating system. This coating system consists of two layers, whereby the first layer has fluorescent properties and emits visible light as soon as it is irradiated by UV light. The top layer is black and is designed to prevent the fluorescent layer from emitting if no crack develops in the underlying material. The technique proved particularly useful in a wide variety of fatigue tests of steel components under laboratory conditions. Moreover, it has the potential to be used in various industrial applications. To enable industrial deployment and integration into maintenance strategies, a concept study is developed in this contribution, resulting in a qualification framework that can serve as a foundation for determining the reliability of the crack luminescence system in terms of a probability of detection curve. Within this study, factors causing measurement variability and uncertainty are being determined and their influences assessed. Due to the extension of the system by a moving computer vision system for automated crack detection using artificial intelligence, additional long-term effects associated with structural health monitoring systems need to be incorporated into an extended probability of detection study as part of the technical justification. Finally, important aspects and findings related to design of experiments are discussed, and a framework for reliability assessment of a new optical crack monitoring method is presented, emphasizing the influence of various uncertainty parameters, including long-term effects such as system ageing. T2 - SPIE Conference Smart Structures + Nondestructive Evaluation 2023 CY - Long Beach, CA, USA DA - 24.03.2023 KW - Structural Health Monitoring KW - Non-Destructive Evaluation KW - Probability of Detection KW - Reliability KW - Artificial Intelligence KW - Computer Vision KW - Crack Luminescence KW - Wind PY - 2023 SN - 978-1-5106-6086-1 U6 - https://doi.org/10.1117/12.2658390 SP - 1 EP - 15 AN - OPUS4-57244 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Baeßler, Matthias A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Wille, Frank T1 - Dynamisches Verhalten und Überwachung des Großen Fallturms der BAM in Horstwalde N2 - Falltürme sind Bauwerke, die als Versuchsanlagen sehr speziellen, impulsartigen Belastungen ausgesetzt sind. Am Fallturm auf dem Testgelände Technische Sicherheit (TTS) der BAM wurde bei Routineinspektionen eine Abnahme der strukturellen Integrität in Form von Vorspannungsverlusten in den Bolzen der Stahlverbindungen festgestellt. Um ein Verständnis für die zugrundeliegenden Trag- und Schädigungsmechanismen zu erlangen, wurde ein umfassendes Structural Health Monitoring (SHM) System geplant und am Bauwerk installiert unter Nutzung von digitalen Bauwerksmodellen. Für die Auslegung des Überwachungssystems, insbesondere aber zur Unterstützung der Untersuchung des Schädigungsprozesses, wurden Finite-Elemente-Modelle erstellt. Um sicherzustellen, dass die FE-Modelle das reale Tragwerksverhalten mit ausreichender Genauigkeit abbilden, mussten sie jedoch in Bezug auf die gemessenen Antworten des Tragwerks kalibriert werden. Der vorliegende Beitrag beschreibt experimentelle und numerische Untersuchungen zur Identifizierung des strukturellen Systems des Stahlrohrgitterturms in Vorbereitung einer Überwachungskampagne. Die Auswertung von gemessenen Schwingungen unter ambienter Anregung ermöglichte die Identifizierung der Eigenfrequenzen mehrerer globaler Schwingungsmoden des Fallturms. Zur Modellvalidierung wurde zunächst eine Sensitivitätsanalyse durchgeführt, um die Parameter mit dem größten Einfluss zu ermitteln. Anschließend wurde ein evolutionärer Algorithmus (EA) zur Optimierung nach dem Prinzip der Minimierung der Differenzen zwischen gemessenen und simulierten charakteristischen Antworten eingesetzt. Das aktualisierte Modell wurde schließlich an der dynamischen Reaktion der Turmstruktur infolge einer realen Falltest-induzierten Stoßbelastung validiert. Die Ergebnisse zeigten eine gute Übereinstimmung zwischen numerischen und experimentellen Ergebnissen. N2 - Drop test towers are structures subjected to very specific dynamic loadings. At the drop test tower at the Test Site Technical Safety (TTS) of BAM routine inspections revealed a decline of structural integrity in form of loss of pretension in bolts of structural steel connections. To get an understanding about the underlying damage mechanisms as well as to assure the structural safety in operation, a multifaceted Structural Health Monitoring (SHM) system was planned and installed at the structure with the help of digital models. For planning the monitoring system but especially for supporting the investigation of the damaging process finite element models are deployed. Though, to ensure the capability of the FE model to reproduce the real structural behavior in sufficient accuracy, it needs to be calibrated in respect to measured responses of the structure. The present contribution describes experimental and numerical investigations to identify the structural system of the steel tube lattice tower in preparation of the monitoring campaign. An ambient vibration test allowed the identification of the natural frequencies of several global vibrational modes of the drop test tower. For model updating first a sensitivity analysis is applied to identify the most influencing parameter. In succession a genetic algorithm was applied for optimization in the sense of minimization of the difference between measured and simulated characteristic responses. The updated model is finally validated on the dynamic response of the tower structure to a real drop test induced impact loading. The results showed a good agreement between numerical and experimental results though the robustness of the simulation should be improved by more sophisticated numerical modelling. T2 - 7. VDI-Fachtagung Baudynamik CY - Würzburg, Germany DA - 27.04.2022 KW - Großer Fallturm Horstwalde KW - Structural Health Monitoring KW - Belastungsversuch KW - Modalanalyse KW - Schwingungsdynamik KW - Finite Elemente Simulation PY - 2022 SN - 978-3-18-092379-6 SN - 978-3-18-102379-2 U6 - https://doi.org/10.51202/9783181023792-265 SN - 0083-5560 VL - 2379 SP - 265 EP - 284 PB - VDI-Verlag CY - Düsseldorf AN - OPUS4-55472 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Hille, Falk A1 - Said, Samir A1 - Sterthaus, Jens A1 - Müller, Karsten A1 - Quercetti, Thomas A1 - Wille, Frank A1 - Paffenholz, J.-A. A1 - Baeßler, Matthias ED - Papadrakakis, M. ED - Fragiadakis, M. ED - Papadimitriou, C. T1 - Implementing a Structural Health Monitoring system using digital models of the BAM large drop test facility in Horstwalde N2 - At the Bundesanstalt für Materialforschung und -prüfung (BAM) full scale specimens for nuclear transport and storage containers (casks) are tested for their structural integrity in a series of drop tests on the Test Site Technical Safety in Horstwalde, 50 km south of Berlin. These drop tests cause a major stress not only on the casks, but also on the steel tower structure of the test facility, itself. The load pattern makes the structure very interesting for detailed investigation. The focus of the monitoring lies on the bolted joints of the flange connections that are a typical connection for cylindrical elements if welding is technical or economical unfavorable. The definition of the monitoring takes was done by investigating the existing documents and inspection results accompanied by building an initial digital representation of the structure, consisting of two finite element (FE) models and a geometrical 3D point cloud representation. As a first step the structures behavior during static and dynamic loading was analyzed using measurement data and an updated numerical FE Model. The idea behind is to use models for a digital planning and operation/evaluation of the structural health monitoring. A static FE simulation and a dynamic FE simulation are generated, to investigate how the structure behaves under the load conditions. T2 - XI International Conference on Structural Dynamics (EuroDyn 2020) CY - Online meeting DA - 23.11.2020 KW - Structural Health Monitoring KW - Drop Tests KW - System Identification KW - Digital Models KW - BIM PY - 2020 UR - https://generalconferencefiles.s3-eu-west-1.amazonaws.com/eurodyn_2020_ebook_procedings_vol1.pdf SN - 978-618-85072-0-3 VL - 1 SP - 1293 EP - 1304 PB - Institute of Structural Analysis and Antiseismic Research CY - Athen AN - OPUS4-51592 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eichner, Lukas A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Baeßler, Matthias T1 - Optimal sensor placement for vibration-based structural health monitoring obtained via value of information analysis as part of a digital structural integrity management of offshore structures N2 - A digital structural integrity management of offshore structures enables an optimized planning of inspections and repairs with risk-based methods. In a risk-based approach, the inspection and repair strategy that minimizes the expected lifetime costs consisting of the expected inspection, repair and failure costs is determined. In addition to inspections, information on the structural condition can be continuously obtained by monitoring the vibration response of the structural system. Changes in the vibration characteristics quantified in terms of modal properties can be an indication of structural damage. In risk-based inspection and repair planning, the effect of monitoring results is determined via Bayesian updating of the structural condition and reliability. This information should be applied to inform decisions on inspections and may result in a reduced inspection effort. The benefit of continuously monitoring the structural health can be quantified in terms of the value of information, which corresponds to the difference between the expected lifetime costs with and without monitoring. In this work, we demonstrate in a numerical example how an optimized sensor placement for a vibration-based structural health monitoring system can be determined by maximizing the value of information. T2 - 3rd International Conference on Health Monitoring of Civil & Maritime Structures (HeaMES 2022) CY - Online meeting DA - 08.06.2022 KW - Structural Health Monitoring KW - Value of Information KW - Offshore Wind Energy KW - Optimal Sensor Placement KW - Bayesian System Identification PY - 2022 UR - https://www.researchgate.net/publication/362569906_Optimal_sensor_placement_for_vibration-based_structural_health_monitoring_obtained_via_value_of_information_analysis_as_part_of_a_digital_structural_integrity_management_of_offshore_structures SN - 978-1-8383226-7-0 SP - 23 EP - 32 AN - OPUS4-55465 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Herrmann, Ralf A1 - Schneider, Ronald A1 - Simon, Patrick A1 - Hille, Falk A1 - Said, Samir A1 - Baeßler, Matthias ED - Curbach, M. ED - Marx, S. ED - Scheerer, S. ED - Hampel, T. T1 - Structural Health Monitoring der Maintalbrücke Gemünden zur Unterstützung einer prädiktiven Instandhaltung N2 - Nach den bisherigen Regeln werden Bauwerksprüfungen von Brücken in starr definierten Intervallen durchgeführt. Diese starre, periodische, zustandsbasierte Instandhaltungsstrategie soll zukünftig durch eine flexible und prädiktive Instandhaltung ersetzt werden. Hierbei sollen Inspektionen und Instandhaltungsmaßnahmen unterstützt durch autonome Systeme auf der Grundlage von Monitoringdaten geplant und zusätzlich bei unvorhergesehenen Ereignissen ausgelöst werden. Im Rahmen des Verbundforschungsvorhabens AISTEC wird ein Vorgehen für Großbauwerke und kleinere Regelbauwerke zur Umsetzung eines kombinierten globalen, schwingungsbasierten und quasistatischen Monitorings entworfen. An der Maintalbrücke Gemünden – einer semiintegralen Rahmenbrücke aus Spannbeton auf der Schnellfahrstrecke Hannover–Würzburg – wurde als Demonstrator ein Dauermonitoring realisiert. T2 - 11. Symposium Experimentelle Untersuchungen von Baukonstruktionen (SEUB) CY - Online meeting DA - 08.03.2021 KW - Structural Health Monitoring KW - Umwelteinflüsse KW - Prädiktive Instandhaltung PY - 2021 UR - https://tu-dresden.de/bu/bauingenieurwesen/imb/ressourcen/dateien/veranstaltungen/seub/11-seub-2021/2021_SEUB11_06_Herrmann_et_al.pdf?lang=de VL - 55 SP - 66 EP - 76 PB - Technische Universität Dresden CY - Dresden AN - OPUS4-52810 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -