TY - CONF A1 - Battig, Alexander T1 - Flame Retardancy Forge on Sustainability - Fun, Food for Thought, Future N2 - This presentation outlines the role biogenic flame retardant fillers play in attaining sustainability goals associated with the bioeconomy. The talk presents biogenic waste compounds as flame retardant syngergists with phosphorus flame retardants in various polymers. T2 - Climate Change @ Fire Science Workshop CY - Berlin, Germany DA - 10.11.2022 KW - Sustainable KW - Flame retardancy KW - Bioeconomy PY - 2022 AN - OPUS4-56285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Goller, Sebastian M. A1 - Schartel, Bernhard A1 - Krüger, Simone T1 - Phosphorus features halogen –calcium hypophosphite replaces antimony trioxide, reduces smoke, and improves flame retardancy N2 - Replacing antimony trioxide (ATO) in flame retardant formulations is an urgent task due to its toxicity. There are indications that calcium hypophosphite (CaP) may be a promising replacement. This study investigates the decomposition, fire behavior, and smoke release of brominated flame-retarded acrylonitrile butadiene styrene (ABS) under various fire scenarios like ignition, developing fire and smoldering, while replacing ATO with CaP and CaP/talc. Adding 4 wt.-% of talc to CaP formulations showed beneficial effects on flammability due to changes in the viscosity and barrier properties. Synergism between 8 wt.-% talc and CaP improved the protective layer in the developing fire scenario, resulting in a ∼60 % decrease in the peak of heat release rate and reduction of ∼21 % in total smoke production (ref. ABS+Br+ATO). With a conventional index of toxicity (CIT) of below 0.75, ABS+Br+CaP passes the highest requirements according to EN 45545-2. Overall, the CaP/talc materials improve flame retardancy, show less smoke emission under forced flaming conditions, and prevent chronic intoxication and environmental pollution through smoke particles contaminated with antimony. KW - Smoke KW - Flame retardancy KW - Acrylonitrile butadiene styrene KW - Calcium hypophosphite KW - Antimony trioxide PY - 2024 DO - https://doi.org/10.1016/j.tca.2024.179764 SN - 0040-6031 VL - 737 SP - 1 EP - 9 PB - Elsevier Ltd. AN - OPUS4-60063 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Dudziak, Mateusz A1 - Bhatia, Riya A1 - Dey, Rohit A1 - Ullrich, Matthias S. A1 - Schartel, Bernhard T1 - Phosphor-enriched wastewater products as sustainable flame retardant in PLA N2 - Revolutionizing our polymer industry for adaption to a sustainable carbon circular economy has become one of today’s most demanding challenges. Exploiting renewable resources to replace fossil-fuel—based plastics with biopolymers such as poly(lactic acid) (PLA) is inevitable while using waste streams as a raw material resource at least is promising. When it comes to using PLA as technical polymer, its high flammability must be addressed by flame retardants compatible with the thermoplastic processing of PLA and its compostability. This study proposes microalgae enriched with phosphorus from wastewater (P-Algae) as an elegant way towards a kind of sustainable organophosphorus flame retardant. The concept is demonstrated by investigating the processing, pyrolysis, flammability, and fire behavior of PLA/P-Algae, while varying the P-Algae content and comparing P-Algae with four alternative bio-fillers (phosphorylated lignin, biochar, thermally treated sewage sludge, and metal phytate) with different P-contents as meaningful benchmarks. T2 - EcoFRam2024 CY - Valencia, Spain DA - 22.05.2024 KW - PLA KW - Flame retardancy KW - Phosphorylated algae KW - Wastewater flame retardants KW - Zink phytate KW - Phosphorylated lignin KW - Thermally treated sludge PY - 2024 AN - OPUS4-60142 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Hupp, Vitus A1 - Schartel, Bernhard A1 - Flothmeier, K. A1 - Hartwig, A. T1 - Pyrolysis and flammability of phosphorus based flame retardant pressure sensitive adhesives and adhesive tapes N2 - Pressure-sensitive adhesive tapes are used in a variety of applications such as construction, aircrafts, railway vehicles, and ships, where flame retardancy is essential. Especially in these applications, phosphorus-based flame retardants are often chosen over halogenated ones due to their advantages in terms of toxicity. Although there are pressure-sensitive adhesives with phosphorus flame retardants available on the market, their flame-retardant modes of action and mechanisms are not entirely understood. This research article provides fundamental pyrolysis research of three phosphorus-based flame retardants that exhibit different mechanisms in a pressuresensitive adhesive matrix. The flame-retardants modes of action and mechanisms of a 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) derivate, an aryl phosphate, and a self-synthesized, covalently bonded DOPO derivate (copolymerized) are investigated. The blended DOPO derivate is volatilized at rather low temperatures while the covalently bonded DOPO derivate decomposes together with the polymer matrix at the same temperature. Both DOPO derivates release PO radicals which are known for their flame inhibition. The aryl phosphate decomposes at higher temperatures, releases small amounts of aryl phosphates into the gas phase, and acts predominantly the condensed phase. The aryl phosphate acts as precursor for phosphoric acid and improves the charring of the pressure sensitive adhesive matrix. All flame retardants enhance the flammability of the adhesives depending on their individual mode of action while the covalently bonded flame retardant additionally improves the mechanical properties at elevated temperatures making it a promising future technology for pressure-sensitive adhesives. KW - Pyrolysis of flame retardant KW - Pyrolysis gas chromatography KW - Mass spectrometry KW - Phosphorus flame retardant KW - Decomposition mechanism KW - Flame retardant pressure sensitive adhesives KW - Flame retardancy PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-607192 DO - https://doi.org/10.1016/j.jaap.2024.106658 SN - 0165-2370 SN - 1873-250X VL - 181 SP - 1 EP - 31 PB - Elsevier B.V. AN - OPUS4-60719 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schartel, Bernhard T1 - Flame and Fire Retarded Composites: Principles and Concepts N2 - Carbon fibre (CF), short glass fibre, and long glass fibre (GF) reinforced polymers are used for diverse applications such as electronics/electrical engineering, transportation (railway vehicles, shipping, aviation) and construction. The fire behaviour of composites differs in comparison to polymers. Fibres behave often inert with respect to pyrolysis, but they change the melt flow and dripping behaviour, the heat absorption and transfer, the amount and properties of the fire residue and so on. Flame and fire retardancy concepts are needed not only suitable for the different fire protection goals typical for each application, but also tailored for composites. The field is illuminated by examples taken from different projects carried out in the group of the author in the last 22 years. The examples target on different applications through achieving V0 in UL 94 testing (reaction to small flame controlling the fire risks in the beginning of a fire), reducing heat release rate and fire load in the cone calorimeter (fire risks under forced flaming combusting controlling the contribution to developing fires) and investigating the fire stability when a severe flame is directly applied (key property in fully developed fires). Approaches to halogen-free flame retardancy in GF reinforced thermoplastics and CF reinforced thermosets are presented as well as building up a bench and intermediate scale testing of composites in fire applying mechanical load and direct flame exposure simultaneously. The understanding of fire behaviour and flame retardancy mode of actions in composites is a promising basis for target-oriented development. The role of flame inhibition, charring and protective layer formation is discussed in composites. Successful concepts are presented for flame retardancy tailored for different application as well as general guidelines for future development. Different phosphorus flame retardants are proposed to achieve halogen-free flame retardancy in applications demanding limited fire risks with respect to ignition and developing fires. Different protective approaches are sketched for addressing the fire resistance of composite that is the most important fire risk for structural applications. T2 - 2nd Conference Flame Retardancy for Composite Applications CY - Berlin, Germany DA - 20.11.2024 KW - Composites KW - Flame retardancy KW - Modes of action KW - Lightweight materials KW - Fire resistance KW - Flammability KW - Flame retardant mechanisms PY - 2024 AN - OPUS4-61726 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Battig, Alexander A1 - Garfias González, Karla I. A1 - Schartel, Bernhard T1 - Valorizing “non-vegan” bio-fillers: Synergists for phosphorus flame retardants in epoxy resins N2 - Sustainable, biogenic flame retardant adjuvants for epoxy resins are receiving increased focus. Zoological products like insects, bone meal, and eggshells are available in large quantities, but remain uninvestigated as functional fillers to epoxy resins, although they are potential synergists to flame retardants. The efficacy and flame retardancy of “non-vegan” additives in combination with flame retardants is investigated and the fire behavior and thermal decomposition of bio-sourced epoxy resin composites is characterized. By comparing the fire performance of composites containing flame retardants or fillers at varying loadings (5, 10, and 20%), their role as synergists that enhance the function of organophosphorus flame retardants in bio-epoxy composites is identified and quantified. Peak heat release rates were 44% lower in composites containing both filler and flame retardant versus those containing only flame retardants, and fire loads were reduced by 44% versus the pure resin, highlighting the ability of “non-vegan” fillers to function as synergists. KW - Flame retardancy KW - Synergy KW - Bio-composite KW - Epoxy resin KW - Biogenic KW - Renewable PY - 2022 DO - https://doi.org/10.1016/j.polymdegradstab.2022.109875 SN - 0141-3910 VL - 198 SP - 109875 PB - Elsevier Ltd. AN - OPUS4-54438 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Strommer, Bettina A1 - Battig, Alexander A1 - Frasca, Daniele A1 - Schulze, Dietmar A1 - Huth, Christian A1 - Böhning, Martin A1 - Schartel, Bernhard T1 - Multifunctional Property Improvements by Combining Graphene and Conventional Fillers in Chlorosulfonated Polyethylene Rubber Composites N2 - The incorporation of nanoparticles like multilayer graphene (MLG) into elastomeric composites boosts their technical performance, such as their mechanical behavior and electrical conductivity. Common filler types (carbon black (CB) and aluminum trihydroxide (ATH)) generally fulfill single, specific purposes and are often used in high loadings. CB typically reinforces rubber mechanically, while ATH increases flame retardancy. Small amounts of MLG reduce these high filler contents and maintain the multifunctional characteristics of rubber composites. In chlorosulfonated polyethylene (CSM) + ATH, an intrinsically flame-retardant rubber was designed to achieve the highest standards such as maximum average of heat emission (MARHE) <90 kW m−2, 3 phrMLG was substituted for 15 phr CB and/or 3 phr ATH via an industrially applicable processing approach. Replacing either CB or ATH resulted in a property profile that was multifunctionally improved in terms of features such as mechanical performance, reduced sorption, and flame retardance. MLG nanocomposites are reported to show promise as an industrially utilizable route to obtain multifunctional high-performance rubbers. KW - Nanocomposites KW - Rubber KW - Multilayer graphene KW - Flame retardancy KW - Synergy KW - Nanoparticles KW - Elastomers PY - 2022 DO - https://doi.org/10.1021/acsapm.1c01469 SN - 2637-6105 VL - 4 IS - 2 SP - 1021 EP - 1034 PB - ACS Publ. CY - Washington, DC AN - OPUS4-54330 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schartel, Bernhard ED - Hu, Y. ED - Wang, X. T1 - Influence of the Size and Dispersion State of Two-Dimensional Nanomaterials on the Fire Safety of Polymers N2 - Only the nano-scaled structure of the nanocomposite and the dispersion of nanoparticles within the polymer matrix harbor multifunctional potential including superior fire retardancy. Thus, this chapter focuses on the dispersion of nanoplates, based mainly on studies of layered silicates and graphene/graphene-related nanoplates. The nanostructure and properties of the nanocomposites are dependent mainly on thermodynamic and kinetic factors during preparation. Improving nano-dispersion often directly improves flame retardancy. Therefore, the modification of the nanoplates as well as the preparation of nanocomposites becomes very important to control this dispersion. The dispersion of nanoplates functions as a prerequisite for the formation of an efficient protective layer, changing the melt flow and dripping behavior, or the improvement of the char properties. KW - Nanocomposite KW - Flame retardancy KW - 2D nanoparticle KW - Exfoliation KW - Dispersion KW - Flammability PY - 2023 SN - 978-1-032-35268-8 SN - 978-1-032-35502-3 SN - 978-1-003-32715-8 DO - https://doi.org/10.1201/9781003327158-2 SP - 23 EP - 58 PB - CRC Press CY - Boca Raton AN - OPUS4-58290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockel, Daniel A1 - Sanchez Olivares, G. A1 - Calderas, F. A1 - Schartel, Bernhard T1 - It’s not waste, it’s a resource: Utilizing industrial waste fibers/mineral fillers to attain flame retardant biocomposites N2 - Integrating natural fibers derived from local industrial waste streams into thermoplastic starch (TPS) proves to be a promising approach towards sustainable flame retardant biocomposites. Initially, three types of waste fibers from the agave, coconut, and leather industries were evaluated for their flame retardant properties in combination with aluminum trihydroxide (ATH), an environmental friendly flame retardant. Leather fiber (BLF) exhibited the best flame retardant performance and were further investigated along with ATH and varying amounts of bentonite nanoclay to enhance the residual protective layer. The combination of multiple components shows improvement in performance while reducing the total load of filler. The images of the fire residues revealed that a more enclosed surface correlates with a reduction in the peak of heat release rate. Whereas higher amounts of bentonite does not deliver further inprovements, only 1 phr nanoclay in the novel multicomponent system of TPS, ATH, BLF, and bentonite synergistically improved the UL-94 rating from HB to V1. The proposed system brings together the different approaches using a renewable biopolymer, natural waste fibres, and envirnmentally friendly flame retardancy and thus, is striking for its combination of outstanding sustainablity, instant feasability, and sufficient fire performance. KW - Biocomposites KW - Flame retardancy KW - Residue analysis KW - Sustainability KW - Waste streams PY - 2025 DO - https://doi.org/10.1177/08927057241297083 SN - 0892-7057 SN - 1530-7980 VL - 38 IS - 6 SP - 2225 EP - 2252 PB - Sage AN - OPUS4-63431 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Chacon Castro, Jose P. T1 - Flame retardant poly(limonene carbonate): material innovation as a game changer N2 - The global plastic industry relies on fossil-based materials, presenting significant environmental challenges. Poly(limonene carbonate) (PLimC), a sustainable alternative, is made from two renewable monomers: limonene oxide, derived from non-food sources, and CO₂, positioning it as a promising material for applications requiring flame retardants (FRs) to meet fire safety standards. Thermal properties were initially assessed to better understand the thermal stability and fire behavior of PLimC. This analysis builds on PLimC's unique structural characteristics: its carbonate group resembling polycarbonate (PC) and its aliphatic limonene-derived segment resembling polyolefins (PO). The initial results revealed similarities to both PO and PC, prompting the evaluation of various commercially available flame retardants (FRs) at standard market concentrations. Four halogen-free FR systems were chosen for evaluation, with the conclusion that ATH proved to be the most effective FR, decreasing the heat release rate and the total heat evolved. With these results, we understood that the FRs commonly used with polyolefins (at concentrations standard in the industry) exhibit similar behavior in terms of flammability and flame retardancy when applied to PLimC. While ATH has proven to be an effective FR for PLimC, we aim to investigate bio-based alternatives to further improve the material's sustainability. Phytic acid salts and lignin have shown excellent FR performance in PO, and we believe these compounds could achieve similar success in our system. Their integration could bring us closer to achieving a fully sustainable material that aligns with current environmental goals. T2 - EPF European Polymer Congress 2025 CY - Groningen, Netherlands DA - 22.06.2025 KW - Poly(limonene carbonate) KW - Sustainability KW - Flame retardancy KW - CO2 as monomer KW - Fire Behavior PY - 2025 AN - OPUS4-63668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -