TY - CONF A1 - Trappe, Volker T1 - Scarf-joint repairs under fatigue loading investigated for sandwich shell applications N2 - Wind turbine rotor blades are produced as aerodynamic, three-dimensionally formed sandwich shell structures using mainly glass fiber reinforced plastics (GFRP). The GFRP used today have the potential to withstand the harsh operating conditions of rotor blades over the projected service life of 20 years. Premature damages that occur can be traced primarily back to design and/or manufacturing imperfections, as well as unusually high load scenarios (for instance lightning strikes, or strong winds combined with system control errors). Therefore, rotor blades have to be repaired several times (on average 2-3 times) during their projected service life. Approximately 70% of these are repairs of small- to medium-sized sandwich shells, carried out by technicians directly accessing the blade by suspended roping at the wind turbine location. The goal is to execute repairs that will last over the remaining service life, i.e. be sustainable. Within the framework of a research project carried out at BAM, Division 5.3 Polymer Matrix Composites, Department 5 for Materials Engineering, not only was the geometric shape (round vs. square in relation to the top view) varied, but also the layup of the scarf repair structure, variables that have not been studied systematically to-date. Sub-component scale sandwich shell specimens with representative repairs were used in this work in addition to coupon-scale specimens that are more commonly seen in literature. These sub-component shell specimens were tested using a unique shell test bench under loading conditions representative of wind turbine blade shell operating conditions with respect to fatigue strength. Using non-destructive testing methods (field strain measurement and thermography), damage development and distribution was monitored and analyzed in-situ. As a result, a concept was developed in which the repaired areas showed at least equivalent if not higher fatigue strength than the reference shells that were not repaired. T2 - ICFC9 - The 9th International Conference on the Fatigue of Composites CY - Vicenza, Italy DA - 21.06.2023 KW - Repair of sandwich shell structures KW - Non-destructive testing KW - Wind turbine blades PY - 2023 AN - OPUS4-57929 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Kalinka, Gerhard A1 - Loose, Florian T1 - Carbon fibre composites exemplarily research at BAM N2 - Lightweighting as a cross-cutting technology contributes significantly to achieve the European Green Deal goals. Based on, but not limited to, advanced materials and production technologies, the demand for natural resources and CO2 emmissions are reduced by lightweighting during production, as well as use phase. Therefore, lightweighting is a crucial transformation technology assisting in decoupling economic growth from resource consumption. In this manner, lightweighting contributes significantly as a key technology of relevance for many industrial sectors such as energy, mobility, and infrastructure, towards resource efficiency, climate action and economic strength, as well as a resilient Europe. To strengthen international partnerships, addressing global issues of today at the edge of science with high performance lightweight material based on carbon fibers, an overview about the BAM expertise in carbon fiber reinforced materials is given. T2 - Meeting KCarbon CY - Berlin, Germany DA - 15.06.2023 KW - Lightweighting KW - Carbon Fibers KW - Recycling KW - Push-out Test KW - multi scale testing PY - 2023 AN - OPUS4-58094 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - PMD Workshop: Use and benefits of the PMDco N2 - This is an interactive workshop of the Plattform MaterialDigital (PMD) on Semantic Web technologies (SWT) where we delve into the world of ontology development and data structuring in the field of materials science and engineering (MSE). This workshop is designed to equip participants with essential skills in categorizing classes within ontologies, with a special emphasis on the PMD Core Ontology (PMDco). Discover the immense value of ontologies for MSE data reproducibility and reuse and harness the power of PMDco to foster your data management practices. In this workshop, you will explore the intricacies of class categorization when developing ontologies in the MSE domain. Through interactive discussions and hands-on exercises, you will learn effective techniques for structuring and organizing ontologies to enhance data retrieval and analysis. You will gain valuable insights into best practices and considerations for class categorization, aiming at optimal data organization and management within your MSE projects. One of the highlights of this workshop is the introduction to PMDco, a mid-level ontology in the field of MSE developed community-driven in the frame of the project PMD. Learn about PMDco, its underlying concepts, and its application in detail. Discover how PMDco provides a comprehensive framework for MSE data representation, enabling seamless integration and interoperability across different systems and platforms. In addition to exploring PMDco, this workshop will illustrate the benefits of data interoperability and SWT with respect to leveraging the full potential of MSE data. T2 - NFDI MatWerk Conference 2023 CY - Siegburg, Germany DA - 27.06.2023 KW - Workshop KW - Ontology KW - Plattform MaterialDigital KW - PMDco PY - 2023 AN - OPUS4-57802 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Plattform MaterialDigital in DIN NA 062-01-42 AA N2 - In dieser Präsentation werden die letzten Entwicklungen in der Plattform MaterialDigital (PMD) im DIN Normenausschuss 062-01-42 AA zur Zug- und Duktilitätsprüfung für Metalle vorgestellt. Dabei werden hauptsächlich die Entwicklungen und Neustrukturierung der PMD Core Ontology (PMDco) sowie die entsprechende Anpassung der Zugversuchsontologie (Tensile Test Ontology - TTO) inklusive des Datenmappings adressiert. Für das Datenmapping wurde ein speziell im Zusammenhang mit der PMD erstellter Zugversuchsdatensatz verwendet, welcher frei verfügbar in einem online Zenodo Repository veröffentlicht ist. Weiterhin wird die Weiterentwicklung der Norm in Verbindung mit ihrer folgenden Revision hinsichtlich der Integration von Aspekten zur Digitalisierung in der Materialwissenschaft und Werkstofftechnik sowie der Verwendung von semantischen Technologien, wie unter anderem ontologischen Repräsentationen von Materialien und Prozessen, diskutiert. T2 - DIN NA 062-01-42 AA Meeting CY - Berlin, Germany DA - 14.06.2023 KW - Ontologie KW - Semantic Web Technologies KW - Normung KW - DIN KW - Plattform MaterialDigital KW - Zugversuch KW - Tensile Test KW - Materialcharakterisierung PY - 2023 AN - OPUS4-57803 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schönauer-Kamin, D. T1 - Powder Aerosol deposited (PAD) calcium cobaltite as textured p type thermoelectric material N2 - Oxide thermoelectric semiconducting materials like p-type calcium cobaltite Ca3Co4O9 are investigated as oxidation- and temperature-resistant thermoelectric materials for thermoelectric generators (TEGs). To realize TEGs in planar film technology, the powder aerosol deposition (PAD) method is emerging recently. PAD is a method to obtain dense ceramic films directly from the synthesized starting powders without a subsequent high temperature step. In the present work, Ca3Co4O9 (CCO) powders are processed by PAD to ceramic films at room temperature. The thermoelectric properties of the films (film thickness 10 – 20 µm) are characterized from room temperature to 900°C. Additionally, the layer morphology and texture of the films will be investigated. As result, the Seebeck coefficient of the CCO-PAD film is comparable to pressed and sintered CCO-bulk materials during the 1st heating cycle to 900°C. The morphology of the films after the thermal treatment shows strong aligned crystallites resulting in a strong texture of the films. The electrical conductivity increases strongly during the 1st heating cycle to 900°C and stays almost constant afterwards. Compared to CCO-bulks, the films provide higher electrical conductivity which could be explained by the oriented crystal growth in-plane direction of the film. The relationship between thermoelectric properties and layer morphology as a function of thermal annealing parameters will be further investigated. T2 - KERAMIK 2023 / 98. DKG-Jahrestagung CY - Jena, Germany DA - 27.03.2023 KW - Layer depostion KW - Texture KW - Heat treatment PY - 2023 AN - OPUS4-57285 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birkholz, H. A1 - Bayerlein, Bernd T1 - PMD Core Ontology: A Community Driven Mid-Level Ontology in the MSE Domain N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD core ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - FEMS EUROMAT 2023 CY - Frankfurt a. M., Germany DA - 03.09.2023 KW - Knowledge Representation KW - Semantic Interioerability KW - Mid-Level Ontology for MSE KW - FAIR Data Management PY - 2023 AN - OPUS4-58201 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lemiasheuski, Anton A1 - Bajer, Evgenia A1 - Oder, Gabriele A1 - Göbel, Artur A1 - Hesse, Rene A1 - Bettge, Dirk T1 - Development of an Automated 3D Metallography System (RASI) and its Application in Microstructure Analysis N2 - Many microstructural features exhibit non-trivial geometries, which can only be derived to a limited extent from two-dimensional images. E.g., graphite arrangements in lamellar gray cast iron have complex geometries, and the same is true for additively manufactured materials and three-dimensional conductive path structures. Some can be visualized using tomographic methods, but some cannot be due to weak contrast and/or lack of resolution when analyzing macroscopic objects. Classic metallography can help but must be expanded to the third dimension. The method of reconstructing three-dimensional structures from serial metallographic sections surely is not new. However, the effort required to manually assemble many individual sections into image stacks is very high and stands in the way of frequent application. For this reason, an automated, robot-supported 3D metallography system is being developed at BAM, which carries out the steps of repeated preparation and image acquisition on polished specimen. Preparation includes grinding, polishing and optionally etching of the polished surface. Image acquisition comprises autofocused light microscopic imaging at several magnification levels. The image stacks obtained are then pre-processed, segmented, and converted into 3D models, which in the result appear like microtomographic models, but with high resolution at large volume. Contrasting by classical chemical etching reveals structures that cannot be resolved using tomographic methods. The integration of further imaging and measuring methods into this system is underway. Some examples will be discussed in the presentation. T2 - Euromat 2023 CY - Frankfurt a. M., Germany DA - 04.07.2023 KW - Metallography KW - 3D Reconstruction KW - Roboter KW - Automation KW - Microstructure PY - 2023 AN - OPUS4-58202 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - FAIR Data in Platform MaterialDigital (PMD) - Ontologies , Semantic Data Integration and Data Exchange N2 - Following the new paradigm of materials development, design, and optimization, digitalization is the main goal in materials sciences and engineering (MSE) which imposes a huge challenge. In this respect, the quality assurance of processes and output data as well as the interoperability between applications following FAIR principles are to be ensured. For storage, processing, and querying of data in contextualized form, Semantic Web technologies (SWT) are used since they allow for machine-actionable and human-readable knowledge representations needed for data management, retrieval, and (re)use. The project ‘platform MaterialDigital’ (PMD, https://materialdigital.de) aims to bring together and support interested parties from both industrial and academic sectors in a sustainable manner in solving digitalization tasks and implementing digital solutions. Therefore, the establishment of a virtual material data space and the systematization of the handling of hierarchical, process-dependent material data are focused. Core points to be dealt with are the development of agreements on data structures and interfaces implemented in distinct software tools and to offer users specific support in their projects. Furthermore, the platform contributes to a standardized description of data processing methods in materials research. In this respect, selected MSE methods are semantically represented which are supposed to serve as best practice examples with respect to knowledge representation and the creation of knowledge graphs used for material data. Accordingly, this presentation shows the efforts taken within the PMD project towards the digitalization in MSE such as the development of the mid-level PMD core ontology (PMDco, https://github.com/materialdigital/core-ontology). Furthermore, selected results of a PMD partner project use case addressing data and knowledge management from synthesis, production, and characterization of materials are shown. T2 - 1st VMAP User Meeting 2024 CY - Sankt Augustin, Germany DA - 14.02.2024 KW - Ontology KW - Semantic Web Technologies KW - Plattform MaterialDigital KW - Data Interoperability KW - Data Exchange KW - Data Structures PY - 2024 AN - OPUS4-59567 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Electron-beam induced particle synthesis: Phenomenological study of the physical mechanisms N2 - Several studies have shown that the electron beam (e-beam) can be used to create nanomaterials from microparticles in situ in a TEM. However, attempts to produce gold nanoparticles (NPs) on silicon oxide substrate remained to be accomplished. Here, we show that the production of gold NPs is possible by using the e-beam in a SEM, under a set of parameters. To understand the physical mechanisms leading to the gold NPs, the mechanisms of e-beam induced charging as well as e-beam induced heating of the MPs were discussed. Several hints point to heating as the driving mechanism. T2 - IFW Dresden, Seminar CY - Dresden, Germany DA - 06.12.2023 KW - Electron-beam-induced modification KW - Nanoparticle synthesis KW - Scanning electron microscopy KW - Driving physical mechanism KW - Negative charged microparticle KW - Temperature driven process PY - 2023 AN - OPUS4-59081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Hochwertige, verlässliche und FAIRe Daten erstellen: Von Ontologien und elektronischen Laborbüchern zu Datenmanagement und Wissenstransfer N2 - Das hochaktuelle Thema der Integration und Wiederverwendung von Wissen und Daten aus Herstellung, Bearbeitung und Charakterisierung von Materialien wird im Zuge der digitalen Transformation in der Materialwissenschaft und Werkstofftechnologie in verschiedenen Projekten adressiert. Dabei stehen die Interoperabilität von nach FAIR-Prinzipien erstellten und veröffentlichten Daten und Anwendungen im Vordergrund. Zur Umsetzung eines komplexen Datenmanagements sowie der Digitalisierung im Bereich der Materialwissenschaften etablieren sich Ontologien zunehmend als belastbares Werkzeug. Sie ermöglichen sowohl menschenlesbare als auch maschinenverständliche und -interpretierbare Wissensrepräsentationen durch semantische Konzeptualisierungen. Im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de) werden Ontologien verschiedener Ebenen entwickelt (verbindende mid-level sowie Domänen-Ontologien). Die PMD-Kernontologie (PMD Core Ontology - PMDco) ist eine Ontologie der mittleren Ebene), die Verbindungen zwischen spezifischeren MSE-Anwendungsontologien und domänenneutralen Konzepten herstellt, die in bereits etablierten Ontologien höherer Ebenen (top-level Ontology) verwendet werden. Sie stellt somit einen umfassenden Satz von durch Konsensbildung in der Gemeinschaft (geteiltes Vokabular) entstanden Bausteinen grundlegender Konzepte aus der Materialwissenschaft und Werkstofftechnik (MSE) dar. Das primäre Ziel des PMDco-Designs ist es, die Interoperabilität zwischen verschiedenen MSE-bezogenen und anderen Ontologien zu ermöglichen. Die PMDco dient als umfassend ausgelegte und erweiterbare semantische Zwischenschicht, die gemeinsame MSE-Konzepte durch semantisches Mapping auf andere Darstellungen vereinheitlicht, was sie zu einem effizienten Werkzeug zur Strukturierung von MSE-Wissen macht. In dieser Präsentation wird die Version 2.0 der PMDco vorgestellt. Weiterhin wird eine auf die PMDco bezogene normenkonforme ontologische Repräsentation zur Speicherung und Weiterverarbeitung von Zugversuchsdaten präsentiert, die in enger Zusammenarbeit mit Standardisierungsgremien erstellt wurde. Dies umfasst den Weg von der Entwicklung einer Ontologie nach Norm, der Konvertierung von Daten aus Standardtests in das interoperable RDF-Format bis hin zur Verbindung von Ontologie und Daten. Letztendlich können die entsprechenden Daten in einem Triple Store abgelegt und abgefragt werden. Auf Basis dieser Zugversuchsontologie wurde im Folgenden unter Verwendung eines elektronischen Laborbuches (electonic lab notebook – ELN) zur Datenaufnahme eine Praktikumsreihe von Universitätsstudierenden digitalisiert. Dadurch wurde eine vollständig digital integrierte Versuchsführung ermöglicht, die auf andere Versuchsreihen und Experimente übertragbar ist und ebenfalls vorgestellt werden soll. Neben einer erleichterten Aufnahme, Analyse und (Wieder-)Verwendbarkeit von Daten wird damit eine Sensibilisierung von Studierenden für Datenstrukturierung sowie semantische Technologien im Sinne der Aus- und Weiterbildung erreicht. T2 - DVM-Tagung Werkstoffprüfung CY - Berlin, Germany DA - 23.11.2023 KW - Ontologie KW - Semantic Web Technologies KW - Plattform MaterialDigital KW - PMDco KW - Zugversuchsontologie KW - Zugversuch KW - Elektronisches Laborbuch (ELN) PY - 2023 AN - OPUS4-59030 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Weinel, Kristina T1 - Electron-beam-induced production of gold nanoparticles N2 - Several studies have shown that the electron beam (e-beam) can be used to create nanomaterials from microparticles in situ in a TEM. However, attempts to produce gold nanoparticles (NPs) on silicon oxide substrate remained to be accomplished. Here, we show that the production of gold NPs is possible by using the e-beam in a SEM, under a set of parameters. The NPs produced present a size gradient along the radial direction. A parameter study shows that the microparticles may: 1) flicker away without producing NPs, 2) fragment to form NPs and/or 3) react with the silicon oxide substrate, depending on the applied current. A hypothesis regarding the driving physical phenomena that lead the microparticles to fragment into NPs is discussed. Fabrication of gold NPs in the SEM provides a more cost-effective option as compared to the established method in the TEM. T2 - PhD Seminar CY - Berlin, Germany DA - 26.11.2023 KW - Electron-beam-induced modification KW - Gold nanoparticles KW - Fabrication method KW - Scanning electron microscope KW - Nano-assemblies PY - 2023 AN - OPUS4-59080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bayerlein, Bernd T1 - News from the working area - Semantic Interoperability N2 - This presentation provides a comprehensive overview of recent developments and the current status within the Semantic Interoperability work area, with a particular emphasis on the advancements related to the Platform MaterialDigital Core Ontology (PMDco). The presentation will delve into the collaborative and community-supported curation process that has been instrumental in shaping PMDco. Additionally, we will introduce the innovative Ontology Playground, showcasing its role in fostering experimentation and exploration within the realm of ontology development. T2 - MaterialDigital Vollversammlung CY - Karlsruhe, Germany DA - 21.09.2023 KW - Semantic Representation KW - FAIR data management KW - Semantic Interoperability KW - Knowledge graph and ontologies KW - PMD Core Ontology KW - MaterialDigital PY - 2023 AN - OPUS4-58422 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Schmies, Lennart T1 - Die Fraktographische Online-Datenbank der AG Fraktographie – Entwicklungsstand und weitere Planung N2 - Vortrag zum aktuellen Stand der fraktographischen online-Datenbank. Darstellung des AGM/DVM Gemeinschaftsausschusses REM in der Materialforschung und seiner Arbeitsgruppen Fraktographie, EBSD und 2D/3D-Prüfung. Ziele und Inhalte der fraktographischen Datenbank, Aufruf zum Mitmachen. Durchführung von Vergleichsversuchen, Entwicklung einer fraktographischen Symbolik, Ringversuch, Vorhaben iFrakto mit Entwicklung einer KI-gestützten Bruchflächenanalyse. T2 - Metallographietagung 2023 CY - Leoben, Austria DA - 13.09.2023 KW - Fraktographie KW - Machine Learning KW - Datenbank PY - 2023 AN - OPUS4-58467 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Birkholz, Henk A1 - Bayerlein, Bernd T1 - Evolution of the PMD Core Ontology (PMDco) Towards ISO/IEC 21838-2:2021 Basic Formal Ontology (BFO) N2 - Knowledge representation in the materials science and engineering (MSE) domain is a vast and multi-faceted challenge: Overlap, ambiguity, and inconsistency in terminology are common. Invariant and variant knowledge are difficult to align cross-domain. Generic top-level semantic terminology often is too abstract, while MSE domain terminology often is too specific. In this presentation, an approach how to maintain a comprehensive and intuitive MSE-centric terminology composing a mid-level ontology–the PMD Core Ontology (PMDco)–via MSE community-based curation procedures is shown. The PMDco is designed in direct support of the FAIR principles to address immediate needs of the global experts community and their requirements. The illustrated findings show how the PMDco bridges semantic gaps between high-level, MSE-specific, and other science domain semantics, how the PMDco lowers development and integration thresholds, and how to fuel it from real-world data sources ranging from manually conducted experiments and simulations as well as continuously automated industrial applications. T2 - MSE Congress 2024 - Materials Science and Engineering CY - Darmstadt, Germany DA - 24.09.2024 KW - Ontology KW - Semantic Interoperability KW - Knowledge representation KW - FAIR Data Management KW - PMD Core Ontology PY - 2024 AN - OPUS4-61141 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisenbart, Miriam T1 - Digitalization of a high-throughput alloy development process N2 - Digitalization is nowadays the central key in developing pharmaceutical products, but it also becomes increasingly important in computer aided material development. In this work it is presented how a collaborative ontology development for the alloy development process is approached and a workflow for chemical optimization of copper alloys is introduced. This is done by employing a combination of a high-throughput alloy development method [1] with the calculation of the corresponding phase compositions. The work presented here is part of the publicly funded project KupferDigital. The project is associated with the innovation platform MaterialDigital (PMD) and focusses on the digitalization of processes as well as knowledge representation along the life-cycle of copper and copper alloys. One part of this life cycle is the alloy development of copper alloys, in this case the alloy development employing a high throughput method based on diffusion couples. The alloy development process can be further broken down into several typical material processing steps such as casting, diffusion welding and annealing. As part of the copper life cycle, the constitution and the properties of an alloy play an important role for processes further down the road during product manufacturing and service life and are also crucial for the recycling properties of the alloy. It is therefore important to, on the one hand, communicate data concerning properties, process history and constitution to the following stations of the life cycle, on the other hand, it is also elementary for the material scientist to be aware of the recycling properties of the alloys constituents. This motivates sharing of data along the life cycle and the development of ontology based data spaces, where life-cycle information can be linked across all involved domains. As part of the alloy development process, it is presented how experimental data created at fem are shared using linked data and ontologies with an example based on the digital representation of the chemical composition of copper alloys further processed by CALculation of PHAse Diagrams (CALPHAD) at the Fraunhofer IWM. The calculation results are used to correlate measured hardness data with the equilibrium phases of the alloys. Selected Compositions are cast and heat treated and subjected to mechanical testing at BAM and the resulting mechanical property-data are again linked to the measured and simulated data from the alloy development process. T2 - MSE2024 CY - Darmstadt, Germany DA - 24.09.2024 KW - Digitalization KW - Alloy development PY - 2024 AN - OPUS4-61150 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Höhne, Patrick T1 - Optimized spray granules for dry pressing by means of slurry destabilization and ultrasonic atomization N2 - The homogeneous introduction of organic additives is a prerequisite for good processability of ceramic powders during dry pressing. The addition of organic additives by wet route via ceramic slurries offers advantages over dry processing. The organic content can be reduced and a more homogeneous distribution of the additives on the particle surface is achieved. In addition to the measurements of zeta potential and viscosity, sedimentation analysis by optical centrifugation was also tested and successfully used to characterize the ceramic slurries and accurately evaluate of the suitability of different types, amounts, and compositions of organic additives. Spray drying of well-stabilized slurries usually results in mostly hollow granules with a hard shell leading to sintered bodies with defects and reduced strength and density. By purposefully degrading the slurry stability after dispersion of the ceramic powder, the drying behavior of the granules in the spray drying process and thus the granule properties can be influenced. Destabilization of the slurry and thus partial flocculation was quantified by optical centrifugation. Spray drying of the destabilized alumina slurries resulted in "non-hollow" granules without the detrimental hard shell and thus improved granule properties. Further improvement of the granules was achieved by installing ultrasonic atomization in the spray dryer. A narrower granule size distribution was achieved, which had a positive effect on, among other things, the flowability of the granules. Specimens produced from this granules had fewer defects of smaller size, leading to better results for the density and strength of the sintered bodies. The observations made for alumina could be transferred to zirconia and as well to ZTA with 20 wt% zirconia. T2 - Ceramics in Europe 2022 CY - Krakau, Poland DA - 10.07.2022 KW - Ultrasound KW - Spray drying KW - Slurry PY - 2022 AN - OPUS4-56171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Klinger, Christian T1 - Schadensanalyse an Fahrradkomponenten - Fraktographie, Ursachen, Prävention N2 - Komponenten von Fahrrädern werden im Betrieb vorwiegend schwingend beansprucht. Typische Werkstoffe sind Stahl, Aluminiumlegierungen, Messing, CFK und thermoplastische Kunststoffe. Da es sich, unabhängig von der Preiskategorie, um konstruktiven Leichtbau handelt, werden einige Bauteile betriebsfest mehr oder weniger weit oberhalb der Dauerfestigkeit ausgelegt. Die im normalen Betrieb auftretenden Schäden sind daher weit überwiegend Schwingbrüche. Andere Schadensmechanismen wie z.B. Korrosion spielen quantitativ eine untergeordnete Rolle. Schwingbrüche treten nach einer Periode unbemerkten Risswachstums oft ohne Vorwarnung und ohne makroskopische Verformung auf. Im Falle von sicherheitsrelevanten Komponenten wie Rahmen, Gabeln, Lenkern, Sattelstützen, Kurbelarmen oder Pedalen kann dies zu erheblichen Personenschäden führen, die den Wert des ursächlichen Bauteilschadens weit überschreiten. Über einen langjährigen Zeitraum wurden gebrochene Komponenten aus dem Alltag und aus Gerichtsverfahren analysiert. Das Hauptaugenmerk lag hierbei auf der fraktographischen Analyse, teilweise wurden die zu Grunde liegenden Schadensursachen ermittelt. Einflussfaktoren sind beispielsweise konstruktive Kerben an ungünstigen Stellen, aber auch Werkstoffwahl und Fertigungsqualität spielen eine Rolle. In den meisten Fällen wurde jedoch die konstruktive Lebensdauer überschritten. Diese wird praktisch nie mitgeteilt, und eine wiederkehrende Prüfung sicherheitsrelevanter Bauteile findet nicht statt. Im Sinne der Vermeidung von Schäden und Unfällen könnte darauf hingewirkt werden, für sicherheitsrelevante Komponenten Lebensdauern besser abzuschätzen und von der Laufleistung abhängige Sichtprüfungen zu empfehlen. T2 - DGM Tagung Werkstoffprüfung CY - Dresden, Germany DA - 26.10.2022 KW - Fraktographie KW - Fahrrad KW - Lebensdauer KW - Öffentliche Sicherheit KW - Schadensanalyse KW - Schadensprävention PY - 2022 AN - OPUS4-56122 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina T1 - Glas Digital Datengetriebener Workflow für die beschleunigte Entwicklung von Glas N2 - Der aktuelle Stand des Projektes GlasDigital wird in Kurzform präsentiert. T2 - PMD Vollversammlung CY - Online meeting DA - 17.03.2022 KW - Oxidglas KW - robotische Glasschmelzanlage KW - Ontologie KW - ML KW - Digitaler Zwilling KW - Bildanalyse PY - 2022 AN - OPUS4-56493 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hemmleb, M. T1 - Integrated topographic SEM imaging for software assisted fractography N2 - The aim of a fractographic investigation is the evaluation of macroscopic and microscopic fracture surface characteristics and, as a result, the determination of the fracture mechanism of a component from a failure case. The basis for such evaluations of fracture characteristics comes from actual comparative mechanical testing and from the literature. A fractographic analysis can be very complex and, in any case, requires considerable experience. Machine learning methods enables the quantitative determination of fracture characteristics and fracture mechanisms utilizing digitized expert knowledge [1]. Although the application of SE images provides promising results, additional information is required to obtain reliable solutions. As expected, BSE and 3D information helps to improve the classification (Fig. 1). But only a fast, widely integrated, and automated topography measurement can provide the required amount of referenced surface data for the application of machine learning methods. To fulfil these requirements, topographical data are obtained from a BSE detector with four symmetric segments (4Q-BSE) using shape-from-shading technology [2]. Surface height calculation is performed live during image acquisition and provides immediate feedback in three dimensions. All available signals (SE, BSE and more if applicable) are recorded simultaneously together with the surface topography and stored in a multichannel data file. This guaranties the same geometrical reference for all data, which is required for further analysis (Fig. 2). When applying machine learning methods to topographic data together with SEM images, topographic information must be provided as depth image. Consequently, a unique height scale is required for all applied data with different magnifications. This requires a calibrated height measurement, which is ensured with the integrated 3D calibration of the topographic acquisition and a dedicated calibration sample. Thus, a large number of data sets from different fracture samples was generated and used as training data for machine learning. T2 - 16th Multinational Congress on Microscopy CY - Brno, Czech Republic DA - 04.09.2022 KW - Fractography KW - Machine Learning KW - Topography PY - 2022 AN - OPUS4-55937 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schmies, Lennart T1 - Using Machine Learning and Topographic SEM Imaging for Software Assisted Fractography N2 - The aim of a fractographic investigation is the evaluation of macroscopic and microscopic fracture surface characteristics and, as a result, the determination of the fracture mechanism of a component from a failure case. The basis for such evaluations of fracture characteristics comes from actual comparative mechanical testing and from the literature. A fractographic analysis can be very complex and, in any case, requires considerable experience. In the IGF project "iFrakto", software is being developed that quantitatively determines fracture characteristics and fracture mechanisms utilizing digitized expert knowledge, machine learning, and standard 2D and topographical data from SEM imaging. Topographical data are obtained from 4QBSE detector using shape-from-shading technology. In the medium term, a software tool should provide knowledge-based suggestions for the evaluation of fracture surfaces in real time during SEM work or at subsequent evaluation. As a basis for this, round robins were carried out among fractographers in order to create a knowledge base, to query the practice-relevant requirements for such tools and to carry out first practical tests. Actual results are presented and the relevance of the evaluation strategy is evaluated. T2 - Material Science and Engineering 2022 CY - Darmstadt, Germany DA - 27.9.2022 KW - Fractography KW - Machine Learning KW - Topography PY - 2022 AN - OPUS4-55938 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -