TY - JOUR A1 - Abel, Andreas A1 - Rosalie, Julian A1 - Reinsch, Stefan A1 - Zapala, Pawel A1 - Michels, Heiner A1 - Skrotzki, Birgit T1 - Influence of Mo and B additions in intermetallic near-Fe3Al alloys on microstructure and mechanical properties N2 - Iron aluminides, already reported in the late 19th century, did not cease to attract the interest of scientists and engineers ever since. Besides good oxidation resistance, low density and resource availability, potentials for hightemperature strengths that compete with high-alloy steels were unlocked by low alloy contents. Still, research on alloy design continues, as alloying usually comes at the price of brittleness in low-temperature regimes. A potential candidate is the quinary Fe–Al–Mo–Ti–B system which is strengthened by solid solution and eutectic borides. It was shown to have good strength and outstanding creep resistance under compressive loading up to elevated temperatures. Although the individual effect of alloy additions is well understood in iron aluminides, little is known about the combined effects of alloying concentrations on microstructure, phase stability and mechanical properties. Therefore a systematic study of two Ti-doped near-Fe3Al alloys with varying contents of Mo (2–4 at.%) and B (0.5–1 at.%) was conducted. In total eight different alloys were fabricated by investment casting into ceramic shell molds. Alloys were characterized and compared by grain size, phase transitions, microstructure evolution as well as elemental compositions and volume fractions of phases. For mechanical characterization, macrohardness and microhardness tests as well as tensile tests at ambient and high tempera tures were conducted. Independent of alloy additions, alloys with 24–25 at.% Al exhibit superior proof strength due to a higher matrix hardness. Decreasing B content generally decreases strength by lower secondary phase fractions which contribute via particle hardening. Reducing Mo content decreases both the solute concentration in the matrix and secondary phase fractions. Surprisingly, strength is similar or even superior to alloys with higher Mo content. Strength relations are discussed with a focus on solid-solution hardening theory and other competing strengthening mechanisms. KW - Materials Chemistry KW - Metals and Alloys KW - Mechanical Engineering KW - Mechanics of Materials KW - General Chemistry PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-585284 DO - https://doi.org/10.1016/j.intermet.2023.108074 VL - 163 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-58528 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Abel, Andreas A1 - Zapala, P. A1 - Michels, H. A1 - Skrotzki, Birgit T1 - Materials applications of iron aluminide (FeAl), (WAFEAL) T1 - Werkstoffanwendungen für Eisenaluminide (FeAl), (WAFEAL) N2 - The increasing importance of resource availability and closed-loop material cycles are driving materials research to reduce alloying content in conventional materials or even substitute them with more sustainable alternatives. Intermetallic iron aluminide alloys (FeAl) present a potential alternative. Many alloy concepts for improved high-temperature properties or ductility have already been successfully implemented in casting technologies on a laboratory scale. However, successful testing of FeAl alloys on an industrial scale was still pending at the beginning of the project. Therefore, the aim of the project was to develop simulation based casting concepts for industrial casting processes using the base alloy Fe-26Al-4Mo-0.5Ti-1B and to narrow down process limits by means of hot cracking tests. Findings were transferred into practice-oriented guidelines for casting of iron aluminides, which is accessible to future applicants in SMEs. The focus was placed on centrifugal casting combined with investment casting or die casting. In addition to numerous design and casting process parameters, heat treatments and alloying additions (Al, Mo, B) were varied to determine the influence of alloying elements on castability, microstructure and mechanical properties. Data from microstructure analyses (microscopic imaging, determination of grain sizes as well as phase compositions and volume fractions, fractography), mechanical tests (hardness measurements, compression tests, ambient and high-temperature tensile tests, creep tests) as well as measurements of thermophysical properties could be generated on the base alloy. Correlations of materials data with process variables allowed conclusions to be drawn on strengthening mechanisms and ductility of the alloy and how they can be controlled in terms of processing and component design. Successful casting of highly complex components with thin wall thicknesses and optimised alloy compositions points out prospects for new fields of application. N2 - Die zunehmende geopolitische Bedeutung der Ressourcenverfügbarkeit sowie die Anforderungen an einen geschlossenen Materialkreislauf treiben die Materialforschung voran, um konventionelle Werkstoffe mit weniger kritischen Zusätzen zu legieren oder sogar vollständig mit nachhaltigeren Alternativen zu substituieren. Eine potenzielle Alternative stellen die intermetallischen Eisenaluminid-Legierungen (FeAl) dar. Im Labormaßstab wurden bereits viele Legierungskonzepte für verbesserte Hochtemperatureigenschaften oder Duktilität erfolgreich gießtechnisch umgesetzt. Eine erfolgreiche Erprobung von FeAl-Legierungen im industriellen Maßstab stand zu Beginn des Projekts aber weiterhin aus. Ziel des Vorhabens war daher die Entwicklung von simulationsgestützten Gießkonzepten in industrienahe Gießprozesse anhand der Modelllegierung Fe-26Al-4Mo-0,5Ti-1B und die Eingrenzung der prozesstechnischen Verfahrensgrenzen durch Warmrissversuche. Erkenntnisse hieraus wurden in einen praxisorientierten, für zukünftige Anwender in KMUs zugänglichen Handlungskatalog für die gießgerechte Auslegung von Bauteilen aus Eisenaluminiden überführt. Fokus wurde insbesondere auf das Feinguss- und Kokillengussverfahren im Schleuderguss gesetzt. Neben zahlreicher Konstruktions- und Gießprozessparameter wurden auch Wärmebehandlungen und Legierungszusätze (Al, Mo, B) variiert, um den Einfluss von Legierungselementen auf Gießbarkeit, Mikrostruktur und mechanische Kennwerte zu bestimmen. Eine umfangreiche Basis an Daten aus Mikrostrukturanalysen (Mikroskopische Bildgebung, Bestimmung von Korngrößen sowie Phasenzusammensetzungen und -anteilen, Fraktographie), mechanischen Tests (Härtemessungen, Druckversuch, Zugversuch, Warmzugversuch, Kriechversuch) sowie Messungen thermophysikalischer Eigenschaften konnte für die Modelllegierung erzeugt werden. Korrelationen dieser Informationen mit Prozessvariablen erlaubten Schlussfolgerungen zu Härtungsmechanismen und Duktilität in der Legierung und wie sie prozesstechnisch in Gieß- und Bauteilauslegung gesteuert werden können. Der erfolgreiche Abguss von hochkomplexen Bauteilgeometrien mit dünnen Wandstärken sowie optimierte Legierungszusammensetzungen zeigen Perspektiven auf neue Anwendungsfelder auf. T2 - FVV Transfer + Netzwerktreffen | Informationstagung – Frühjahr 2023 CY - Würzburg, Germany DA - 29.03.2023 KW - Fe-Al alloys KW - Intermetallics KW - Iron aluminides KW - Microstructure-property-correlation KW - High temperature mechanical properties KW - Creep data KW - Tensile data KW - Fractography KW - Casting PY - 2023 VL - R604 SP - 1 EP - 32 PB - FVV e. V. CY - Frankfurt a.M. AN - OPUS4-57247 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Avila Calderon, Luis Alexander A1 - Schriever, Sina A1 - Hang, Y. A1 - Olbricht, Jürgen A1 - Portella, P. D. A1 - Skrotzki, Birgit T1 - Creep reference data of single-crystal Ni-based superalloy CMSX-6 N2 - The article presents creep data for the single-crystal, [001]-oriented nickel-based superalloy CMSX-6, tested at a temperature of 980 °C under initial stresses ranging from 140 MPa to 230 MPa. The constant-load creep experiments were performed in accordance with DIN EN ISO 204:2019–4 standard within an ISO 17025 accredited laboratory. A total of 12 datasets are included, each of which includes the percentage creep extension as a function of time. The data series and associated metadata were systematically documented using a data schema specifically developed for creep data of single-crystal Ni-based superalloys. This dataset serves multiple purposes: it can be used to compare with one's own creep test results on similar materials, to verify testing setups (e.g., by replicating tests on the same or comparable materials), to calibrate and validate creep models, and to support alloy development efforts. KW - NFDI MatWerk KW - Referenzdaten KW - Kriechen KW - CMSX-6 KW - Digitalisierung PY - 2026 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-654056 DO - https://doi.org/10.1016/j.dib.2025.112436 VL - 65 SP - 1 EP - 11 PB - Elsevier AN - OPUS4-65405 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Hanke, T. A1 - Muth, Thilo A1 - Riedel, Jens A1 - Schilling, Markus A1 - Schweizer, C. A1 - Skrotzki, Birgit A1 - Todor, A. A1 - Moreno Torres, Benjami A1 - Unger, Jörg F. A1 - Völker, Christoph A1 - Olbricht, Jürgen T1 - A Perspective on Digital Knowledge Representation in Materials Science and Engineering N2 - The amount of data generated worldwide is constantly increasing. These data come from a wide variety of sources and systems, are processed differently, have a multitude of formats, and are stored in an untraceable and unstructured manner, predominantly in natural language in data silos. This problem can be equally applied to the heterogeneous research data from materials science and engineering. In this domain, ways and solutions are increasingly being generated to smartly link material data together with their contextual information in a uniform and well-structured manner on platforms, thus making them discoverable, retrievable, and reusable for research and industry. Ontologies play a key role in this context. They enable the sustainable representation of expert knowledge and the semantically structured filling of databases with computer-processable data triples. In this perspective article, we present the project initiative Materials-open-Laboratory (Mat-o-Lab) that aims to provide a collaborative environment for domain experts to digitize their research results and processes and make them fit for data-driven materials research and development. The overarching challenge is to generate connection points to further link data from other domains to harness the promised potential of big materials data and harvest new knowledge. KW - Data infrastructures KW - Digital representations KW - Digital workflows KW - Knowledge graphs KW - Materials informatics KW - Ontologies KW - Vocabulary providers PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-546729 DO - https://doi.org/10.1002/adem.202101176 SN - 1438-1656 SP - 1 EP - 14 PB - Wiley-VCH GmbH CY - Weinheim AN - OPUS4-54672 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bayerlein, Bernd A1 - Waitelonis, Jörg A1 - Birkholz, Henk A1 - Jung, Matthias A1 - Schilling, Markus A1 - v. Hartrott, Philipp A1 - Bruns, Marian A1 - Schaarschmidt, Jörg A1 - Beilke, Kristian A1 - Mutz, Marcel A1 - Nebel, Vincent A1 - Königer, Veit A1 - Beran, Lisa A1 - Kraus, Tobias A1 - Vyas, Akhilesh A1 - Vogt, Lars A1 - Blum, Moritz A1 - Ell, Basil A1 - Chen, Ya‐Fan A1 - Waurischk, Tina A1 - Thomas, Akhil A1 - Durmaz, Ali Riza A1 - Ben Hassine, Sahar A1 - Fresemann, Carina A1 - Dziwis, Gordian A1 - Beygi Nasrabadi, Hossein A1 - Hanke, Thomas A1 - Telong, Melissa A1 - Pirskawetz, Stephan A1 - Kamal, Mohamed A1 - Bjarsch, Thomas A1 - Pähler, Ursula A1 - Hofmann, Peter A1 - Leemhuis, Mena A1 - Özçep, Özgür L. A1 - Meyer, Lars‐Peter A1 - Skrotzki, Birgit A1 - Neugebauer, Jörg A1 - Wenzel, Wolfgang A1 - Sack, Harald A1 - Eberl, Chris A1 - Portella, Pedro Dolabella A1 - Hickel, Tilmann A1 - Mädler, Lutz A1 - Gumbsch, Peter T1 - Concepts for a Semantically Accessible Materials Data Space: Overview over Specific Implementations in Materials Science N2 - This article describes advancements in the ongoing digital transformation in materials science and engineering. It is driven by domain‐specific successes and the development of specialized digital data spaces. There is an evident and increasing need for standardization across various subdomains to support science data exchange across entities. The MaterialDigital Initiative, funded by the German Federal Ministry of Education and Research, takes on a key role in this context, fostering collaborative efforts to establish a unified materials data space. The implementation of digital workflows and Semantic Web technologies, such as ontologies and knowledge graphs, facilitates the semantic integration of heterogeneous data and tools at multiple scales. Central to this effort is the prototyping of a knowledge graph that employs application ontologies tailored to specific data domains, thereby enhancing semantic interoperability. The collaborative approach of the Initiative's community provides significant support infrastructure for understanding and implementing standardized data structures, enhancing the efficiency of data‐driven processes in materials development and discovery. Insights and methodologies developed via the MaterialDigital Initiative emphasize the transformative potential of ontology‐based approaches in materials science, paving the way toward simplified integration into a unified, consolidated data space of high value. KW - Semantic Interoperability KW - Data Spaces KW - Integration Workflows KW - MaterialDigital PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-622952 DO - https://doi.org/10.1002/adem.202401092 SN - 1527-2648 SP - 1 EP - 25 PB - Wiley-VCH CY - Weinheim AN - OPUS4-62295 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Narsabadi, Hossein A1 - Vafaeenezhad, H. A1 - Klotz, U.E. A1 - Tiberto, D. A1 - Hosseinabadi, F. A1 - Mishurova, Tatiana A1 - Bruno, Giovanni A1 - Skrotzki, Birgit T1 - XCT-assisted micromechanical modeling of the effect of pores on the plastic deformation and mechanical characteristics of PBF-LB/M-produced copper alloys N2 - Due to the low absorption of fiber laser by copper particles, the laser-based powder bed fusion (PBF-LB/M) processing of copper components is accompanied by the development of different types of porosities within the printed samples. This research aims to assess the consequences of various process-induced pores on the me chanical characteristics and deformation of PBF-LB/M-produced copper alloys. Several copper alloys were processed using metal-coated particles and varied laser intensities, yielding samples with different types and amounts of porosities. For instance, CuCrZr alloys processed at 325 J/mm³ and 257 J/mm³ had 0.009 % and 1.117 % porosities, dominated by keyhole and lack-of-fusion pores, respectively. Moreover, PBF-LB/M pro cessing of Cr- and Nb-coated CuNi3SiCr particles accompanied by the generation of 0.004 % and 1.861 % porosities within the samples, predominantly featuring metallurgical and oxidation pores, respectively. Compression and nanoindentation tests revealed that the CuNi3SiCr alloy exhibited superior mechanical properties compared to the CuCrZr sample (nanoindentation hardness values 2.2 GPa and 1.4 GPa, respectively), while the presence of lack-of-fusion pores notably diminished their mechanical performance. X-ray computed tomography (XCT) reconstruction slices and scanning electron microscopy (SEM) images were then used for developing the representative volume elements (RVEs) based micromechanical models. The micromechanical simulations established a structure-property correlation that can simulate the compressive deformation and mechanical characteristics of PBF-LB/M-produced copper alloys as a function of their incorporated pore characteristics. Due to the closure of the pores at the first stages of deformation, samples with minimal keyhole and metallurgical porosities exhibited homogeneous plastic deformation. On the other side, based on the JohnsonCook model, strain concentration and crack propagation around the lack-of-fusion pores lead to damage initi ation in the printed samples at a strain level of 5 % KW - X-ray Computed tomography KW - Defects KW - Copper alloys KW - PBF-LB/M KW - Micromechanics PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-624004 DO - https://doi.org/10.1016/j.msea.2025.147836 SN - 0921-5093 VL - 924 PB - Elsevier B.V. AN - OPUS4-62400 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Tikana, Ladji A1 - Uhlemann, Patrick A1 - Thärig, Steffen A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - KupferDigital mechanical testing datasets N2 - The KupferDigital project aims to develop digital methods, tools, and data space infrastructures for digitalizing the entire life cycle of copper materials. The mechanical testing process is one of the main chains of such life cycles which generates lots of important testing data about the mechanical properties of the materials and their related materials and testing metadata. To train the digitalization of the mechanical testing process, different kinds of copper alloys were provided for this project, and their mechanical properties were measured by typical methods like Brinell and Vickers hardness and tensile testing. The primary raw testing data as well as the secondary datasets of these tests are provided. The detailed materials specifications, the utilized mechanical testing methods, and provided datasets are described in the content file. The test data files of heterogeneous structures are processed by the KupferDigital digital tools to be converted to standardized machine-readable data files. KW - Copper alloys KW - Dataset KW - Tensile testing KW - Mechanical testing KW - Hardness test PY - 2023 DO - https://doi.org/10.5281/zenodo.7670582 PB - Zenodo CY - Geneva AN - OPUS4-57038 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Uhlemann, Patrick A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - KupferDigital mechanical testing datasets: Stress relaxation and low-cycle fatigue (LCF) tests N2 - The KupferDigital project deals with the development of a data ecosystem for digital materials research on the basis of ontology-based digital representations of copper and copper alloys. This document provides exemplary mechanical testing datasets for training the developed KupferDigital infrastructures. Different types of cast copper alloys were provided for this research and their mechanical testing (stress relaxation and low-cycle fatigue) was performed in the accredited materials testing laboratory, while the test results were reported according to the DIN/ISO standards and attached with the maximum possible metadata about the sample history, equipment, and calibration. The attached content file consisted of the obtained primary raw testing data as well as the secondary datasets of these tests containing the detailed metadata of mechanical testing methods. Such test data files are processed by the KupferDigital digital tools to be converted to standardized machine-readable data files. KW - Copper alloys KW - Dataset KW - Stress relaxation KW - Mechanical testing KW - Low-cycle fatigue. PY - 2024 DO - https://doi.org/10.5281/zenodo.10820437 PB - Zenodo CY - Geneva AN - OPUS4-59665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Bauer, Felix A1 - Uhlemann, Patrick A1 - Thärig, Steffen A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Mechanical testing dataset of cast copper alloys for the purpose of digitalization N2 - This data article presents a set of primary, analyzed, and digitalized mechanical testing datasets for nine copper alloys. The mechanical testing methods including the Brinell and Vickers hardness, tensile, stress relaxation, and low-cycle fatigue (LCF) testing were performed according to the DIN/ISO standards. The obtained primary testing data (84 files) mainly contain the raw measured data along with the testing metadata of the processes, materials, and testing machines. Five secondary datasets were also provided for each testing method by collecting the main meta- and measurement data from the primary data and the outputs of data analyses. These datasets give materials scientists beneficial data for comparative material selection analyses by clarifying the wide range of mechanical properties of copper alloys, including Brinell and Vickers hardness, yield and tensile strengths, elongation, reduction of area, relaxed and residual stresses, and LCF fatigue life. Furthermore, both the primary and secondary datasets were digitalized by the approach introduced in the research article entitled “Toward a digital materials mechanical testing lab” [1]. The resulting open-linked data are the machine-processable semantic descriptions of data and their generation processes and can be easily queried by semantic searches to enable advanced data-driven materials research. KW - FAIR principles KW - Hardness KW - Low-Cycle Fatigue (LCF) KW - Tensile testing KW - Stress relaxation PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-605005 DO - https://doi.org/10.1016/j.dib.2024.110687 SN - 2352-3409 SP - 1 EP - 15 PB - Elsevier BV AN - OPUS4-60500 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Hanke, T. A1 - Weber, M. A1 - Eisenbart, M. A1 - Bauer, F. A1 - Meissner, R. A1 - Dziwis, G. A1 - Tikana, L. A1 - Chen, Yue A1 - Skrotzki, Birgit T1 - Toward a digital materials mechanical testing lab N2 - To accelerate the growth of Industry 4.0 technologies, the digitalization of mechanical testing laboratories as one of the main data-driven units of materials processing industries is introduced in this paper. The digital lab infrastructure consists of highly detailed and standard-compliant materials testing knowledge graphs for a wide range of mechanical testing processes, as well as some tools that enable the efficient ontology development and conversion of heterogeneous materials’ mechanical testing data to the machine-readable data of uniform and standardized structures. As a basis for designing such a digital lab, the mechanical testing ontology (MTO) was developed based on the ISO 23718 and ISO/IEC 21838-2 standards for the semantic representation of the mechanical testing experiments, quantities, artifacts, and report data. The trial digitalization of materials mechanical testing lab was successfully performed by utilizing the developed tools and knowledge graph of processes for converting the various experimental test data of heterogeneous structures, languages, and formats to standardized Resource Description Framework (RDF) data formats. The concepts of data storage and data sharing in data spaces were also introduced and SPARQL queries were utilized to evaluate how the introduced approach can result in the data retrieval and response to the competency questions. The proposed digital materials mechanical testing lab approach allows the industries to access lots of trustworthy and traceable mechanical testing data of other academic and industrial organizations, and subsequently organize various data-driven research for their faster and cheaper product development leading to a higher performance of products in engineering and ecological aspects. KW - General Engineering KW - General Computer Science PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-582698 DO - https://doi.org/10.1016/j.compind.2023.104016 SN - 0166-3615 VL - 153 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-58269 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Hanke, Thomas A1 - Skrotzki, Birgit T1 - Semantic Representation of Low‐Cycle‐Fatigue Testing Data Using a Fatigue Test Ontology and ckan.kupferdigital Data Management System N2 - Addressing a strategy for publishing open and digital research data, this article presents the approach for streamlining and automating the process of storage and conversion of research data to those of semantically queryable data on the web. As the use case for demonstrating and evaluating the digitalization process, the primary datasets from low‐cycle‐fatigue testing of several copper alloys are prepared. The fatigue test ontology (FTO) and ckan.kupferdigital data management system are developed as two main prerequisites of the data digitalization process. FTO has been modeled according to the content of the fatigue testing standard and by reusing the basic formal ontology, industrial ontology foundry core ontology, and material science and engineering ontology. The ckan.kupferdigital data management system is also constructed in such a way that enables the users to prepare the protocols for mapping the datasets into the knowledge graph and automatically convert all the primary datasets to those machine‐readable data which are represented by the web ontology language. The retrievability of the converted digital data is also evaluated by querying the example competency questions, confirming that ckan.kupferdigital enables publishing open data that can be highly reused in the semantic web. KW - Accessible KW - CKAN KW - Interoperable KW - Digitalizations KW - Ontologies KW - Reusable data KW - Fatigue testing PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-604991 UR - https://onlinelibrary.wiley.com/doi/10.1002/adem.202400675 DO - https://doi.org/10.1002/adem.202400675 SN - 1527-2648 SP - 1 EP - 11 PB - Wiley AN - OPUS4-60499 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Klotz, Ulrich E. A1 - Tiberto, Dario A1 - Vafaeenezhad, Hossein A1 - Mishurova, Tatiana A1 - Skrotzki, Birgit T1 - Effect of keyhole and lack-of-fusion pores on the anisotropic microstructure and mechanical properties of PBF-LB/M-produced CuCrZr alloy N2 - Due to the high reflectance and heat conductivity of copper and its alloys, the processing window for laser-based powder bed fusion (PBF-LB/M) processing of high-density copper components fundamentally overlaps with conduction and keyhole melting zones, resulting in the emergence of certain pores in the structure of printed parts. The present research aims to study how the development of process-induced lack-of-fusion or keyhole porosities during the PBF-LB/M process can affect the anisotropic microstructure and mechanical properties of the produced copper alloys. For this purpose, several samples were produced utilizing a similar CuCrZr-feedstock composition but varied process parameters from different areas of the PBF-LB/M processing window, specifically at laser powers of 300 W and 380 W which define the boarders of the conduction and keyhole regimes. X-ray computed tomography (XCT) revealed that the 300-W and 380-W samples achieved relative densities of 98.88% and 99.99%, respectively, with elongated lack-of-fusion pores forming at 300 W and semi-spherical keyhole pores at 380 W. Microstructural analyses employing scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) demonstrated strong anisotropy in different build directions of the samples, owing to the growth of long columnar grains with intense < 101  orientation along the build directions. Here, the emergence of different types of pores can cause competition between the epitaxial growth of columnar grains and the heterogeneous nucleation of new grains on the layers’ interfaces, thereby significantly varying the grain size, preferred orientation, crystallographic texture, and microstructural anisotropy of the samples. Furthermore, compression tests and nanoindentation measurements of the printed alloys in the longitudinal and transverse directions revealed that the 300 W and 380 W samples exhibited compressive strength anisotropies of 0.061 and 0.072, and average nanoindentation hardness values of 1.3 GPa and 1.5 GPa, respectively. The orientation of elongated lack-of-fusion porosities perpendicular to the loading axis was identified as the most damaging factor, significantly reducing mechanical performance compared to the uniformly distributed keyhole pores. KW - Copper Alloy KW - Laser-based powder bed fusion KW - Microstructure KW - Mechanical properties KW - X-ray computed tomography (XCT) KW - Porosity KW - Anisotropy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625655 DO - https://doi.org/10.1007/s40964-025-00972-2 SN - 2363-9520 SP - 1 EP - 15 PB - Springer Science and Business Media LLC AN - OPUS4-62565 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Norouzi, Ebrahim A1 - Sack, Harald A1 - Skrotzki, Birgit T1 - Performance Evaluation of Upper‐Level Ontologies in Developing Materials Science Ontologies and Knowledge Graphs N2 - This study tackles a significant challenge in ontology development for materials science: selecting the most appropriate upper‐level ontologies for creating application‐level ontologies and knowledge graphs. Focusing on the use case of Brinell hardness testing, the research assesses the performance of various top‐level ontologies (TLOs)—basic formal ontology (BFO), elementary multiperspective material ontology (EMMO), and provenance ontology (PROVO)—in developing Brinell testing ontologies (BTOs). Consequently, three versions of BTOs are created using combinations of these TLOs along with their integrated mid‐ and domain‐level ontologies. The performance of these ontologies is evaluated based on ten parameters: semantic richness, domain coverage, extensibility, complexity, mapping efficiency, query efficiency, integration with other ontologies, adaptability to different data contexts, community acceptance, and documentation and maintainability. The results show that all candidate TLOs can effectively develop BTOs, each with its distinct advantages. BFO provides a well‐structured, understandable hierarchy, and excellent query efficiency, making it suitable for integration across various ontologies and applications. PROVO demonstrates balanced performance with strong integration capabilities. Meanwhile, EMMO offers high semantic richness and domain coverage, though its complex structure impacts query efficiency and integration with other ontologies. KW - Materials Science KW - Ontology KW - Knowledge Graph PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-612227 DO - https://doi.org/10.1002/adem.202401534 SN - 1527-2648 SP - 1 EP - 18 PB - Wiley AN - OPUS4-61222 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Ontology-Oriented Modeling of the Vickers Hardness Knowledge Graph N2 - This research deals with the development of the Vickers hardness knowledge graph, mapping the example dataset in them, and exporting the data-mapped knowledge graph as a machine-readable Resource Description Framework (RDF). Modeling the knowledge graph according to the standardized test procedure and using the appropriate upper-level ontologies were taken into consideration to develop the highly standardized, incorporable, and industrial applicable models. Furthermore, the Ontopanel approach was utilized for mapping the real experimental data in the developed knowledge graphs and the resulting RDF files were successfully evaluated through the SPARQL queries. KW - Data Mapping KW - FAIR Data KW - Ontology KW - Knowledge Graph KW - Vickers Hardness PY - 2024 DO - https://doi.org/10.4028/p-k8Gj2L VL - 149 SP - 33 EP - 38 PB - Trans Tech Publications Ltd CY - Switzerland AN - OPUS4-59981 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Ontology-oriented modeling of the Vickers hardness knowledge graph N2 - This research deals with the development of the Vickers hardness knowledge graph, mapping the example dataset in them, and exporting the data-mapped knowledge graph as a machine-readable Resource Description Framework (RDF). Modeling the knowledge graph according to the standardized test procedure and using the appropriate upper-level ontologies were taken into consideration to develop the highly standardized, incorporable, and industrial applicable models. Furthermore, the Ontopanel approach was utilized for mapping the real experimental data in the developed knowledge graphs and the resulting RDF files were successfully evaluated through the SPARQL queries. T2 - ICMMM 2023: 10th International Conference on Mechanics, Materials and Manufacturing CY - Washington, D.C., USA DA - 18.08.2023 KW - Ontology KW - Knowledge graph KW - Data mapping KW - Vickers hardness KW - FAIR data PY - 2023 AN - OPUS4-58100 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Tensile test ontology (TTO) N2 - Tensile Test Ontology (TTO) has developed for representing the Tensile testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6892-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using PROVO+PMDco top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/tensile-test GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Test-Ontology-TTO- MatPortal: https://matportal.org/ontologies/TTO IndustryPortal: https://industryportal.enit.fr/ontologies/TTO KW - Ontology KW - Tensile testing PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/tensile-test UR - https://github.com/HosseinBeygiNasrabadi/Tensile-Test-Ontology-TTO- UR - https://matportal.org/ontologies/TTO UR - https://industryportal.enit.fr/ontologies/TTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60545 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Tensile stress relaxation test ontology (TSRTO) N2 - Tensile Stress Relaxation Test Ontology (TSRTO) has developed for representing the tensile stress relaxation testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 10319-1 standard. Versions info: V1 developed using BFO+CCO top-level ontologies. V3 developed using PROV+PMDco top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/relaxation-test GitHub: https://github.com/HosseinBeygiNasrabadi/Tensile-Stress-Relaxation-Test-Ontology-TSRTO MatPortal: https://matportal.org/ontologies/TSRTO IndustryPortal: https://industryportal.enit.fr/ontologies/TSRTO KW - Ontology KW - Tensile stress relaxation testing KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/relaxation-test UR - https://github.com/HosseinBeygiNasrabadi/Tensile-Stress-Relaxation-Test-Ontology-TSRTO UR - https://matportal.org/ontologies/TSRTO UR - https://industryportal.enit.fr/ontologies/TSRTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60546 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Digital representation of materials testing data for semantic web analytics: Tensile stress relaxation testing use case N2 - This study aims to represent an approach for transferring the materials testing datasets to the digital schema that meets the prerequisites of the semantic web. As a use case, the tensile stress relaxation testing method was evaluated and the testing datasets for several copper alloys were prepared. The tensile stress relaxation testing ontology (TSRTO) was modeled following the test standard requirements and by utilizing the appropriate upper-level ontologies. Eventually, mapping the testing datasets into the knowledge graph and converting the data-mapped graphs to the machine-readable Resource Description Framework (RDF) schema led to the preparation of the digital version of testing data which can be efficiently queried on the web. KW - Digitalization KW - Tensile stress relaxation KW - Ontology KW - Mechanical testing KW - Semantic web PY - 2024 DO - https://doi.org/10.4028/p-xSmHN2 VL - 987 SP - 47 EP - 52 PB - Trans Tech Publications Ltd CY - Switzerland AN - OPUS4-61152 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Fatigue test ontology (FTO) N2 - Fatigue Test Ontology (FTO) has developed for representing the fatigue testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 12106 standard. Versions info: V2 developed using PROVO+PMDco top-level ontologies. V3 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/lcf-test GitHub: https://github.com/HosseinBeygiNasrabadi/Fatigue-Test-Ontology-FTO- MatPortal: https://matportal.org/ontologies/FTO IndustryPortal: https://industryportal.enit.fr/ontologies/FTO KW - Ontology KW - Fatigue testing KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/lcf-test UR - https://github.com/HosseinBeygiNasrabadi/Fatigue-Test-Ontology-FTO- UR - https://matportal.org/ontologies/FTO UR - https://industryportal.enit.fr/ontologies/FTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60547 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit T1 - Vickers test ontology (VTO) N2 - Vickers Test Ontology (VTO) has developed for representing the Vickers testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6507-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/vickers-hardness-test GitHub: https://github.com/HosseinBeygiNasrabadi/Vickers-Test-Ontology-VTO- MatPortal: https://matportal.org/ontologies/VTO IndustryPortal: https://industryportal.enit.fr/ontologies/VTO KW - Ontology KW - Knowledge graph KW - Data mapping KW - Vickers hardness KW - FAIR data. PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/vickers-hardness-test UR - https://github.com/HosseinBeygiNasrabadi/Vickers-Test-Ontology-VTO- UR - https://matportal.org/ontologies/VTO UR - https://industryportal.enit.fr/ontologies/VTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60544 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Hanke, Thomas A1 - Chen, Yue T1 - Brinell test ontology (BTO) N2 - Brinell Test Ontology (BTO) has developed for representing the Brinell testing process, testing equipment requirements, test pieces charactristics, and related testing parameters and their measurement procedure according to DIN EN ISO 6506-1 standard. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using EMMO+CHAMEO top-level ontologies. V4 developed using PROVO+PMDco top-level ontologies. V5 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/process-graphs/brinell-hardness-test GitHub: https://github.com/HosseinBeygiNasrabadi/Brinell-Test-Ontology-BTO- MatPortal: https://matportal.org/ontologies/BTO IndustryPortal: https://industryportal.enit.fr/ontologies/BTO KW - Ontology KW - Knowledge graph KW - Data mapping KW - Brinell hardness KW - FAIR data PY - 2024 UR - https://gitlab.com/kupferdigital/process-graphs/brinell-hardness-test UR - https://github.com/HosseinBeygiNasrabadi/Brinell-Test-Ontology-BTO- UR - https://matportal.org/ontologies/BTO UR - https://industryportal.enit.fr/ontologies/BTO PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-60543 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Hanke, Thomas A1 - Eisenbart, Miriam T1 - Mechanical testing ontology (MTO) N2 - The materials mechanical testing ontology (MTO) was developed by collecting the mechanical testing vocabulary from ISO 23718 standard, as well as the standardized testing processes described for various mechanical testing of materials like tensile testing, Brinell hardness test, Vickers hardness test, stress relaxation test, and fatigue testing. Versions info: V2 developed using BFO+CCO top-level ontologies. V3 developed using PROVO+PMDco top-level ontologies. V4 developed using BFO+IOF top-level ontologies. Repositories: GitLab: https://gitlab.com/kupferdigital/ontologies/mechanical-testing-ontology GitHub: https://github.com/HosseinBeygiNasrabadi/Mechanical-Testing-Ontology MatPortal: https://matportal.org/ontologies/MTO IndustryPortal: https://industryportal.enit.fr/ontologies/MTO KW - Ontology KW - Mechanical testing KW - FAIR data PY - 2023 UR - https://gitlab.com/kupferdigital/ontologies/mechanical-testing-ontology/ PB - GitLab CY - San Francisco, CA, USA AN - OPUS4-58271 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue and fracture in dual-material specimens of nickel-based alloys fabricated by hybrid additive manufacturing N2 - The integration of additive manufacturing with traditional processes, termed hybrid additive manufacturing, has expanded its application domain, particularly in the repair of gas turbine blade tips. However, process-related defects in additively manufactured materials, interface formation, and material property mismatches in dual-material structures can significantly impact the fatigue performance of components. This investigation examines the low cycle fatigue and fatigue crack growth behaviors in dual-material specimens of nickel-based alloys, specifically the additively manufactured STAL15 and the cast alloy 247DS, at elevated temperatures. Low cycle fatigue experiments were conducted at temperatures of 950 °C and 1000 °C under a range of strain levels (0.3%–0.8%) and fatigue crack growth tests were conducted at 950 °C with stress ratios of 0.1 and −1. Fractographic and microscopic analyses were performed to comprehend fatigue crack initiation and crack growth mechanisms in the dual-material structure. The results consistently indicated crack initiation and fatigue fracture in the additively manufactured STAL15 material. Notably, fatigue crack growth retardation was observed near the interface when the crack extended from the additively manufactured STAL15 material to the perpendicularly positioned interface. This study highlights the importance of considering yield strength mismatch, as well as the potential effects of residual stresses and grain structure differences, in the interpretation of fatigue crack growth behavior at the interface. KW - Hybrid additive manufacturing KW - Dual-material nickel-based alloys KW - High-temperature fatigue crack growth KW - Low cycle fatigue PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-609340 DO - https://doi.org/10.1016/j.jmrt.2024.08.211 SN - 2238-7854 VL - 32 SP - 3737 EP - 3749 PB - Elsevier B.V. AN - OPUS4-60934 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, T. A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Fatigue crack growth behavior of Alloy 247DS brazed joints at high temperatures N2 - Gas turbine components made of nickel-based alloys can be repaired through diffusion brazing. However, process-induced imperfections, defects within the brazing zone, and material property mismatches between the braze alloy and base material may facilitate crack initiation and propagation, ultimately leading to early component failure. To gain insight into the crack growth mechanism and quantitatively characterize fatigue crack growth behavior within brazing zones, fatigue crack growth (FCG) experiments were conducted on brazed joint specimens of nickel-based alloy Alloy 247DS at a temperature of 950 ◦C and a stress ratio R = 0.1. The FCG tests were complemented by fractographic and microstructural analyses, to elucidate the relationship between crack growth mechanisms and the microstructure of the brazed joint. The results demonstrate stable crack propagation within the brazing zone and the nickel-based braze alloy. The latter contains brittle eutectic boride phases and intermetallic phases that reduce the resistance to crack propagation compared to the parent material. This study demonstrates the applicability of standard FCG experimental procedures to fusion zones, thereby enabling a preliminary understanding of crack growth behavior in brazing zones. KW - Diffusion brazing KW - High-temperature fatigue crack growth KW - Nickel-based alloys KW - Alloy 247DS PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-615250 DO - https://doi.org/10.1016/j.msea.2024.147488 SN - 0921-5093 VL - 918 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-61525 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Jokisch, Torsten A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - High Temperature Fatigue Crack Growth in Nickel-Based Alloys Refurbished by Additive Manufacturing N2 - Hybrid additive manufacturing plays a crucial role in the restoration of gas turbine blades, where, e.g., the damaged blade tip is reconstructed by the additive manufacturing process on the existing blade made of a parent nickel-based alloy. However, inherent process-related defects in additively manufactured material, along with the interface created between the additively manufactured and the cast base material, impact the fatigue crack growth behavior in bi-material components. This study investigates the fatigue crack growth behavior in bi-material specimens of nickel-based alloys, specifically, additively manufactured STAL15 and cast alloy 247DS. The tests were conducted at 950 °C with stress ratios of 0.1 and −1. Metallographic and fractographic investigations were carried out to understand crack growth mechanisms. The results revealed significant retardation in crack growth at the interface. This study highlights the potential contributions of residual stresses and microstructural differences to the observed crack growth retardation phenomenon, along with the conclusion from an earlier study on the effect of yield strength mismatch on crack growth behavior at a perpendicular interface in bi-material specimens. T2 - Superalloys 2024 Conference CY - Champion, Pennsylvania, USA DA - 08.09.2024 KW - Fatigue crack growth KW - Bi-material structure KW - Additive manufacturing KW - Nickel-based alloys PY - 2024 SN - 978-3-031-63937-1 DO - https://doi.org/10.1007/978-3-031-63937-1_92 SN - 2367-1181 SN - 2367-1696 VL - 15th SP - 994 EP - 1001 PB - Springer CY - Cham AN - OPUS4-60907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Fedelich, Bernard A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit A1 - Jokisch, T. ED - Zimmermann, M. T1 - Rissfortschrittsuntersuchungen an gefügten Nickelbasiswerkstoffen bei hoher Temperatur N2 - In nickelbasierten Superlegierungen, die für Gasturbinenschaufeln verwendet werden, sind bei hohen Betriebstemperaturen und -belastungen Kriechschäden, Ermüdung, Korrosion und Oxi-dation zu beobachten. Die betroffenen Turbinenschaufeln müssen ersetzt oder repariert werden, um Effizienzverluste und ein eventuelles Bauteilversagen zu vermeiden. In letzter Zeit wurden additive Fertigungs- und Lötverfahren für die Reparatur und das Fügen von Nickelbasiswerk-stoffen entwickelt, um die Einschränkungen der traditionellen Reparaturverfahren zu überwinden. Für eine auslegungsrelevante Bewertung des Risswachstumsverhaltens in den Fügezonen, die durch diese neuen Technologien erzeugt werden, sind Rissfortschrittsuntersuchungen erfor-derlich. Entsprechende Untersuchungen an gefügten Proben werden in diesem Beitrag vorge-stellt. Die Rissfortschrittsversuche werden an gefügten SEN-Proben (Single Edge Notch) bei einem Spannungsverhältnis von 0,1 und einer Temperatur von 950 °C durchgeführt. Das Riss-wachstum wird mit der DCPD-Methode (Direct Current Potential Drop) überwacht, und die ge-messenen Potenzialsignale werden anhand der optisch vermessenen Risslänge und einer Finite-Elemente-Analyse kalibriert. Der Spannungsintensitätsfaktor (SIF) für die gefügte SEN-Geometrie wird mit Hilfe von Finite-Elemente-Analysen berechnet. Auf diese Weise können Rissfortschrittskurven aus den experimentellen Daten abgeleitet werden. T2 - Tagung „Werkstoffprüfung 2022“ CY - Dresden, Germany DA - 27.10.2022 KW - Lötverbindung KW - Rissfortschritt KW - SEN-Probe KW - Gefügte Nickelbasislegierungen PY - 2022 SN - 978-3-88355-430-3 VL - 2022 SP - 67 EP - 72 AN - OPUS4-57090 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Bhadeliya, Ashok A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Jokisch, Torsten A1 - Olbricht, Jürgen A1 - Fedelich, Bernard T1 - Fatigue crack growth in nickel-based alloy 247DS with side-brazed pre-sintered preform N2 - Pre-sintered preform (PSP) brazing is employed in the repair of gas turbine components made of nickel-based alloys, including restoring the surface and dimensions of turbine blades and vanes. This study investigates the fatigue crack growth (FCG) behavior of Alloy 247DS specimens with side-brazed PSP material, mimicking a typical sandwich structure formed during such repairs. FCG tests were conducted at an elevated temperature of 950 °C and a stress ratio (R) of 0.1 on specimens with PSP layer thicknesses of 1.5 mm, 2 mm, 3 mm, and 4.5 mm to assess the influence of PSP thickness on fatigue crack growth behavior. Fractographic and metallographic analyses were performed to elucidate the underlying crack growth mechanisms and the microstructural characteristics of both materials. The results revealed that a crack consistently initiated in the PSP material, originating from the starter notch, particularly at the specimen corner during the pre-cracking phase. Additionally, crack propagation in the PSP material consistently advanced ahead of the crack in the Alloy 247DS. This crack growth behavior is attributed to the difference in elastic properties and microstructural differences between the PSP and base material. Metallographic analysis revealed the presence of porosity and brittle precipitates within the PSP material, which led to faster intergranular crack growth. Conversely, Alloy 247DS exhibited transgranular crack growth, contributing to the observed crack propagation behavior. This study demonstrates the applicability of standard FCG testing methods and an approach to characterize the FCG behavior in sandwich specimens, where crack growth occurs simultaneously in both materials, providing a preliminary understanding of crack growth behavior in Alloy 247DS with side-brazed PSP. KW - High-temperature fatigue crack growth (FCG) KW - Nickel-based alloys KW - Alloy 247DS KW - Pre-Sintered Preform (PSP) PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629783 DO - https://doi.org/10.1016/j.ijfatigue.2025.108961 VL - 197 SP - 1 EP - 13 PB - Elsevier BV AN - OPUS4-62978 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Charmi, Amir A1 - Falkenberg, Rainer A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Sommer, Konstantin A1 - Ulbricht, Alexander A1 - Sprengel, Maximilian A1 - Saliwan Neumann, Romeo A1 - Evans, Alexander A1 - Skrotzki, Birgit T1 - Mechanical anisotropy of additively manufactured stainless steel 316L: An experimental and numerical study N2 - The underlying cause of mechanical anisotropy in additively manufactured (AM) parts is not yet fully understood and has been attributed to several different factors like microstructural defects, residual stresses, melt pool boundaries, crystallographic and morphological textures. To better understand the main contributing factor to the mechanical anisotropy of AM stainless steel 316L, bulk specimens were fabricated via laser powder bed fusion (LPBF). Tensile specimens were machined from these AM bulk materials for three different inclinations: 0◦, 45◦, and 90◦ relative to the build plate. Dynamic Young’s modulus measurements and tensile tests were used to determine the mechanical anisotropy. Some tensile specimens were also subjected to residual stress measurement via neutron diffraction, porosity determination with X-ray micro-computed tomography (μCT), and texture analysis with electron backscatter diffraction (EBSD). These investigations revealed that the specimens exhibited near full density and the detected defects were spherical. Furthermore, the residual stresses in the loading direction were between −74 ± 24 MPa and 137 ± 20 MPa, and the EBSD measurements showed a preferential ⟨110⟩ orientation parallel to the build direction. A crystal plasticity model was used to analyze the elastic anisotropy and the anisotropic yield behavior of the AM specimens, and it was able to capture and predict the experimental behavior accurately. Overall, it was shown that the mechanical anisotropy of the tested specimens was mainly influenced by the crystallographic texture. KW - Mechanical anisotropy KW - Residual stress KW - Crystal plasticity KW - Selective laser melting (SLM) KW - Laser beam melting (LBM) PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-511719 DO - https://doi.org/10.1016/j.msea.2020.140154 SN - 0921-5093 VL - 799 SP - 140154 PB - Elsevier B.V. AN - OPUS4-51171 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Chen, Yue A1 - Schilling, Markus A1 - von Hartrott, P. A1 - Beygi Nasrabadi, Hossein A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen T1 - Ontopanel: A Tool for Domain Experts Facilitating Visual Ontology Development and Mapping for FAIR Data Sharing in Materials Testing N2 - In recent years, the design and development of materials are strongly interconnected with the development of digital technologies. In this respect, efficient data management is the building block of material digitization and, in the field of materials science and engineering (MSE), effective solutions for data standardization and sharing of different digital resources are needed. Therefore, ontologies are applied that represent a map of MSE concepts and relationships between them. Among different ontology development approaches, graphical editing based on standard conceptual modeling languages is increasingly used due to its intuitiveness and simplicity. This approach is also adopted by the Materials-open-Laboratory project (Mat-o-Lab), which aims to develop domain ontologies and method graphs in accordance with testing standards in the field of MSE. To suit the actual demands of domain experts in the project, Ontopanel was created as a plugin for the popular open-source graphical editor diagrams.net to enable graphical ontology editing. It includes a set of pipeline tools to foster ontology development in diagrams.net, comprising imports and reusage of ontologies, converting diagrams to Web Ontology Language (OWL), verifying diagrams using OWL rules, and mapping data. It reduces learning costs by eliminating the need for domain experts to switch between various tools. Brinell hardness testing is chosen in this study as a use case to demonstrate the utilization of Ontopanel. KW - Materials Testing KW - Ontology KW - Visual ontology development KW - Data mapping KW - FAIR PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-560339 DO - https://doi.org/10.1007/s40192-022-00279-y SP - 1 EP - 12 PB - Springer AN - OPUS4-56033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Czichos, Horst A1 - Skrotzki, Birgit ED - Hennecke, Manfred ED - Skrotzki, Birgit T1 - Anforderungen, Eigenschaften und Verhalten von Werkstoffen N2 - Die Eigenschaften verschiedener Werkstoffe werden behandelt und typische Werkstoffkennwerte angegeben. Es werden Arten der Beanspruchung von Bauteilen und Werkstoffen vorgestellt, die diese in technischen Anwendungen unterworfen sind. Im Betrieb von Bauteilen kann Materialschädigung und unter Umständen auch Versagen eintreten. Mögliche Mechanismen und Ursachen werden erläutert und Einblicke in die Methodik der Schadensanalyse gegeben. KW - Beanspruchung KW - Werkstoffkennwerte KW - Mechanische Eigenschaften KW - Thermophysikalische Eigenschaften KW - Schadenskunde KW - Alterung KW - Bruch KW - Korrosion KW - Tribologie KW - Werkstoffauswahl PY - 2020 DO - https://doi.org/10.1007/978-3-662-57492-8_29-1 SP - 1 EP - 45 PB - Springer-Verlag GmbH Deutschland AN - OPUS4-51286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza A1 - Wang, Lei A1 - Lin, L. L. A1 - Manzoni, Anna Maria A1 - Skrotzki, Birgit A1 - Thompson, G. B. T1 - CALPHAD-informed density-based grain boundary thermodynamics N2 - The Gibbs free energy of a grain boundary is a complex thermodynamic function of temperature, pressure, and composition. These complexities add to the intrinsic crystallographic and chemical constraints imposed by the adjacent bulk phase. Recently we have proposed a density-based model for assessing grain boundary thermodynamics that enables a CALPHAD-informed description of the grain boundary. As such, the Gibbs free energy of the grain boundary is directly linked with available CALPHAD thermodynamic data. In this talk, new aspects of interfacial segregation and phase transformation are revealed by benchmarking the current model for various experimental cases, including several steels, high-entropy alloys and aluminum alloys. The effects of elastic interactions on the grain boundary segregation and the application of the model to a nanocrystalline Pt-Au alloy, with numerous grain boundaries of various characters, will be discussed. T2 - DPG (Deutsche Physiker Gesellschaft) CY - Online meeting DA - 27.09.2021 KW - Density-based model KW - Defects thermodynamics KW - Defects phase diagram KW - CALPHAD KW - Crystal Defects PY - 2021 AN - OPUS4-53556 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Eisenbart, Miriam A1 - Hanke, Thomas A1 - Bauer, Felix A1 - Beygi Nasrabadi, Hossein A1 - Junghanns, Kurt A1 - Dziwis, Gordian A1 - Tikana, Ladji A1 - Parvez, Ashak Mahmud A1 - van den Boogaart, Karl Gerald A1 - Sajjad, Mohsin A1 - Friedmann, Valerie A1 - Preußner, Johannes A1 - Ramakrishnan, Anantha Narayanan A1 - Klengel, Sandy A1 - Meyer, Lars‐Peter A1 - Martin, Michael A1 - Klotz, Ulrich Ernst A1 - Skrotzki, Birgit A1 - Weber, Matthias T1 - KupferDigital: Ontology‐Based Digital Representation for the Copper Life Cycle N2 - The copper life cycle comprises numerous stages from the alloy production to the manufacturing and usage of engineered parts until recycling. At each step, valuable data are generated and stored; some are transferred to the subsequent stations. A thorough understanding of the materials’ behavior during manufacturing processes or throughout their product lifetime is highly dependent on a reliable data transfer. If, for example, a failure occurs during the service life, information about the manufacturing route can be of decisive importance for detecting the root cause of the failure. Additionally, the life cycle assessment hinges on the availability of data. Recording and storing interoperable structured data is, therefore, a thriving research field with huge implications for the economic strength of the manufacturing industry. In the KupferDigital project, it is demonstrated how an ontology‐based data space can be utilized not only as an innovative method for storing and providing interoperable life cycle data but also as a means to enable automated data analysis and evaluation, leading to new insights and the creation of new knowledge using semantic data and technologies. This work illustrates how data recorded at different research facilities can be integrated into one single data space, allowing queries across heterogeneous sources. KW - Copper Alloy KW - Ontology KW - Digitalization KW - Data Space KW - Semantic Representation PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630213 SN - 1527-2648 DO - https://doi.org/10.1002/adem.202401735 VL - 27 IS - 8 SP - 1 EP - 29 PB - Wiley AN - OPUS4-63021 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Gesell, Stephan A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Uhlemann, Patrick A1 - Skrotzki, Birgit A1 - Ganesh, R. A1 - Dude, D. P. A1 - Kuna, M. A1 - Kiefer, B. T1 - TMF-Rissverlaufsberechnung für ATL-Heißteile N2 - Die Steigerung der Leistung und des thermodynamischen Wirkungsgrades von Verbrennungsmotoren führt zu erhöhten Anforderungen an die Festigkeit abgasführender Komponenten wie z. Bsp. Abgasturbolader. Als Folge erhöhter thermomechanischer Wechselbeanspruchungen (TMF) im Betrieb kommt es an den mechanisch und/oder thermisch höchst beanspruchten Stellen der Bauteile zur Bildung von Rissen, wodurch die Lebensdauer der Komponenten begrenzt wird. Derzeit werden bei Turboladern heißgehende Bauteile mit detektierten Rissen zumeist prophylaktisch ersetzt, da die weitere Ausbreitung der Risse während des Betriebs nicht vorhergesagt werden kann. Um diese aufwändige und un- ökonomische Praxis zu vermeiden, wurde im vorliegenden Forschungsvorhaben eine rechnerische Bewertungsmethode auf Basis der experimentellen und numerischen Bruchmechanik erarbeitet, mit deren Hilfe bereits in der Auslegungsphase oder während des Betriebs die (restliche) Lebensdauer der abgasführenden Komponenten vorhergesagt werden kann. Damit wird erstmalig die quantitative Vorhersage der Rissentwicklung bei TMF-Beanspruchungsbedingungen unter Berücksichtigung großer zyklischer viskoplastischer Verformungen ermöglicht. Zentrales Ergebnis des Vorhabens ist eine automatisierte Berechnungsprozedur auf der Basis spezieller Finite-Elemente-Techniken (FEM), womit sowohl der Pfad als auch die Größe eines Risses als Funktion der Anzahl der Lastwechsel in Bauteilen unter TMF-Bedingungen berechnet werden kann. Als geeigneter Beanspruchungsparameter zur Bewertung des Rissfortschritts unter TMF wurde die zyklische Rissöffnungsverschiebung ΔCTOD verwendet. Das Werkstoffverhalten des betrachteten austenitischen Gusseisens Ni-Resist D-5S wurde mit einem validierten viskoplastischen, temperaturabhängigen Materialmodell modelliert, das zur Berücksichtigung große Verzerrungen und Rotationen am Riss erweitert wurde. Für die genaue Berechnung des ΔCTOD bei TMF wurden effiziente FEM-Techniken erarbeitet. Zur Simulation der Rissausbreitung wurde ein automatischer FEM-Algorithmus mit inkrementeller adaptiver Neuvernetzung entwickelt, bei dem die Verformungen und inelastischen Zustandsvariablen jeweils vom alten auf das neue Netz übertragen werden. Dieser Algorithmus wurde im Software-Paket ProCrackPlast implementiert, das in Verbindung mit dem kommerziellen FEM-Code Abaqus zur Lösung dreidimensionaler Rissprobleme zur Verfügung steht. Ziel der umfangreichen experimentellen Arbeiten war es, an isothermen LCF und anisothermen TMF-Versuchen mit gekerbten Flachzugproben (SENT) das Risswachstum im Temperaturbereich von 20 °C bis 700 °C zu ermitteln. Mit Hilfe begleitender 2D FEM Simulationen wurden anhand dieser Datenbasis die Rissfortschrittskurven des Werkstoffs unter Anwendung des ΔCTOD-Konzepts bestimmt und in geeigneter, parametrisierter Form den Nutzern zur Verfügung gestellt. Die Versuche an SENT-Proben wurden mit der entwickelten Software ProCrackPlast als 3D Modell simuliert. Der Vergleich der 2D und 3D Simulationen ergab einen systematischen Unterschied im CTOD und CTOD, der mit Hilfe eines Übertragungsfaktors korrigiert wurde. Der Vergleich der 3D Berechnungen mit den Experimenten zeigte eine zufriedenstellende Übereinstimmung der er- reichten Risslänge mit der Zahl der Lastzyklen im gesamten Temperaturbereich, wobei die numerische Prognose meist auf der konservativen / sicheren Seite lag. Die Übertragbarkeit der Ergebnisse der 2D Parameteridentifikation auf 3D Risskonfigurationen mit Mixed-Mode Beanspruchung ist mit zusätzlichen Versagenshypothesen verbunden, die aufgrund fehlender Versuchsdaten im Vorhaben nicht endgültig geklärt werden konnten. Zur Validierung des Gesamtkonzeptes wurden LCF-Proben mit einem bauteil- typischen Oberflächenriss experimentell und numerisch untersucht. In der Simulation konnte die komplexe Form und Größe der Rissentwicklung zufriedenstellend (richtig) vorhergesagt werden. Die Leis- tungsfähigkeit der erarbeiteten rechnerische Bewertungsmethode wurde an weiteren TMF-Beispielen vorgestellt und diskutiert. Die Software ProCrackPlast und die viskoplastische Materialroutine wurden dem Anwenderkreis des Vorhabens zusammen mit einem Nutzer-Handbuch und Verifikationsbeispielen zur Verfügung gestellt. Das Ziel des Forschungsvorhabens ist erreicht worden. KW - Abgasturbolader Heißteile KW - Numerische Simulation KW - Rissverlauf PY - 2023 VL - 1320 SP - 1 EP - 137 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-56960 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Kruse, Julius A1 - Rosalie, Julian A1 - Radners, J. A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Influence of mean stress and overaging on fatigue life of aluminum alloy EN AW-2618A N2 - Fatigue tests were performed on the forged aluminum alloy EN AW-2618A in the T61 state. Different stress ratios (R = -1, R = 0.1) were selected to study the influence of mean stress on fatigue life. Two overaged states (10 h/230 ◦C, 1000 h/230 ◦C) were also tested to investigate the influence of overaging on fatigue life. Transmission electron microscopy (TEM) was used to characterize the precipitates (S-phase), which are mainly responsible for the strength of the alloy. A fractographic analysis was also performed to determine the failure mode. Overaging reduces the fatigue life compared to the T61 state. The longer the aging time, the lower the fatigue resistance. The reason is the decrease in (yield) strength, which correlates with the radius of the S-phase: the precipitate radius increases by a factor of approximately two for the overaged states compared to the initial state. The analysis of the fracture surfaces showed crack initiation occurs predominantly on the outer surface and is associated with the primary phases. KW - Aluminum alloys KW - Aging KW - Fatigue KW - Microstructure KW - Electron microscopy KW - S-Phase PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-583708 DO - https://doi.org/10.1016/j.msea.2023.145660 SN - 0921-5093 VL - 886 SP - 1 EP - 10 PB - Elsevier B.V. AN - OPUS4-58370 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Han, Ying A1 - Radners, J. A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Aluminium high temperature fatigue N2 - The studied aluminium alloy is EN AW-2618A (2618A). It is very widely used for exhaust gas turbo-charger compressor wheels. Due to long operating times, high cycle fatigue (HCF) and material aging under the influence of temperatures up to 230 °C is particularly relevant for the wheels. The wheels are typically milled from round wrought blanks. From such round blanks, different testpieces are extracted and a comprehensive series of HCF tests is conducted at room temperature. The tests investigate the materials fatigue performance in the T61 state for two load-ratios, namely R = -1 and R = 0.1. Additionally, two overaged material states are tested, accounting for the aging process the material undergoes during long operating times at high temperatures. The experimental results are evaluated and compared to each other. Furthermore, the design process of notched specimens is presented. With the notched specimens, it is aimed to quantify the notch sensitivity of the material. Relating thereto, two potential model parameters for the fatigue lifetime model are introduced. Finally, the extended research data management in this project is highlighted and its advantages for sustainable use in material science and engineering applications are shown. N2 - In diesem Projekt wird die Aluminiumlegierung EN AW-2618A (2618A) untersucht, welche sehr verbreitet in Verdichterrädern von Abgasturboladern zum Einsatz kommt. Hochzyklische Ermüdung und Werkstoffalterung bei Temperaturen von bis zu 230 °C ist bei Abgasturboladern aufgrund der langen Einsatzzeiten besonders relevant. Die Verdichterräder werden typischerweise aus geschmiedeten Rohlingen gefräst. Aus entsprechenden Rohlingen werden im Rahmen des Projekts eine Vielzahl von Proben mit unterschiedlichen Geometrien entnommen. Die Proben werden unter verschiedenen Prüfbedingungen in hochzyklischen Ermüdungsversuchen bei Raumtemperatur getestet. Zum einen wird das Ermüdungsverhalten des Werkstoffs im T61-Zustand für die zwei Belastungsverhältnisse R = -1 und R = 0,1 untersucht. Zum anderen werden zwei überalterte Materialzustände getestet. Damit soll dem Alterungsprozess Rechnung getragen werden, den das Material während langer Betriebszeiten bei hohen Temperaturen durchläuft. Die experimentellen Ergebnisse werden evaluiert und miteinander verglichen. Darüber hinaus wird der Entwurfsprozess von gekerbten Probengeometrien dokumentiert. Die gekerbten Proben sollen Aufschluss über die Kerbempfindlichkeit des Werkstoffs geben. In diesem Zusammenhang werden zwei mögliche Modellparameter für das zu entwickelnde Lebensdauermodell vorgestellt. Abschließend wird das erweiterte Forschungsdatenmanagement des Projekts beleuchtet und seine Vorteile für die nachhaltige Nutzung in materialwissenschaftlichen und ingenieurtechnischen Anwendungen aufgezeigt. T2 - FVV Frühjahrstagung 2022 CY - Würzburg, Germany DA - 31.03.2022 KW - EN AW-2618A KW - High cycle fatigue KW - Aluminium alloy PY - 2022 IS - FVV Publikationen Heft R602 SP - 617 EP - 634 PB - Forschungsvereinigung Verbrennungskraftmaschinen (FVV) CY - Frankfurt am Main AN - OPUS4-54622 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Creep dataset for aluminum alloy EN AW-2618A in the T61 and overaged condition 1000 h/190 °C N2 - The article presents creep data for the precipitation-hardened aluminum alloy EN AW-2618A, which was tested in its initial slightly underaged T61 condition and after being aged at 190 °C for 1000 h. The creep test temperatures ranged between 160 °C and 230 °C, and the applied initial stresses between 40 MPa and 290 MPa. The testing times reached up to 4700 h. 19 data sets are provided as creep strain vs. time series. A data schema originally developed to manage creep reference data of a single-crystalline nickel-based superalloy was adapted for the research data set of the polycrystalline aluminum alloy and used to enrich the test data with extensive metadata. The dataset can be used to calibrate and validate creep models. The creep data supplement the hardness and microstructure data that have been previously published. KW - Aluminum alloy EN AW-2618A KW - Aging KW - Overaging KW - High temperature KW - Creep PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-641517 DO - https://doi.org/10.1016/j.dib.2025.112054 SN - 2352-3409 VL - 62 SP - 1 EP - 10 PB - Elsevier CY - Amsterdam [u.a.] AN - OPUS4-64151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Han, Ying A1 - Schriever, Sina A1 - von Hartrott, Philipp A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Dataset on the Creep Properties of EN AW-2618A Aluminum Alloy in the T61 and an overaged condition N2 - This publication contains comprehensive metadata and test results of constant force creep tests according to DIN EN ISO 204 on the aluminum alloy EN AW-2618A in the T61 condition (8 h/530 °C/quenching in boiling water followed by 28 h/195 °C/air cooling) and in an overaged condition (T61 + 1.000 h/190 °C). The test temperatures cover 160 °C, 180 °C, 190 °C, and 230 °C, and the initial stresses range between 40 MPa and 290 MPa. KW - Creep KW - Aging KW - Overaging KW - Aluminum alloy KW - EN AW-2618A KW - High temperature PY - 2025 DO - https://doi.org/10.5281/zenodo.15744297 PB - Zenodo CY - Geneva AN - OPUS4-63572 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Hickel, Tilmann A1 - Richter, Silke A1 - Bitzek, E. A1 - Ávila Calderón, Luis A1 - Gedsun, A. A1 - Forti, M. A1 - Hammerschmidt, T. A1 - Olbricht, Jürgen A1 - Skrotzki, Birgit T1 - NFDI-MatWerk/IUC02 Definition for Reference Data of Materials N2 - This definition was agreed within the infrastructure use case IUC02 “Framework for curation and distribution of reference datasets” of the consortium NFDI-MatWerk. It is broadly formulated to cover experimental and simulation MSE data and will be developed further in agreement with the MSE community. KW - Referenzdaten KW - Digitalisierung KW - NFDI-MatWerk KW - Research Data Management KW - Reference Data PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-611688 DO - https://doi.org/10.5281/zenodo.11667673 PB - Zenodo CY - Geneva AN - OPUS4-61168 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Shear Band Formation with Split Hopkinson Bar Experiments N2 - The essence of dynamic failure is closely linked to dramatic shear deformations which often lead to the formation of adiabatic shear bands (ASB). Under high loading velocities and the subsequent rapid temperature increase, the localization of shear strain is crucial in view of safety issues of systems in mechanical and aircraft engineering, especially with respect to fast rotating components and diverse crash scenarios. In this research, we perform high speed impact tests at the split Hopkinson pressure bar (SHPB) setup and use particular hat-shaped specimen geometries that resemble the stresses and failure conditions at the component level. In the first step, we specify a notched specimen geometry using finite element (FE) simulations to ensure pure shear. Further, quasi-static compressive tests and a series of impact tests at high strain rates of 10^3-10^4 s^-1 are conducted on specimens manufactured from a fine-grain structural steel with the properties of S355. Optical microscopy and electron backscatter diffraction (EBSD) of the sheared zones unveil significant localization to maximal shear strains of about 0.9 accompanied by grain refinement by factors 5 to 14. The displacements across the surface of the specimens are captured with subset-based local digital image correlation (DIC) during the impact time, and serve as an objective to validate a viscoplastic constitutive relationship. More precisely, the deformation distribution is accurately reproduced by the widely recognized Johnson-Cook (JC) model, which features an enhanced description of damage evolution. Thus, combining experimental and characterization techniques, continuum mechanics and reasonable optimization strategies for the identification of model parameters provides an efficient approach for comprehensive insights into the strain localization behaviour and its impact on the mechanical performance of S355 under extreme strain rates and deformations. KW - Adiabatic shear bands KW - Finite element analysis KW - Viscoplastic material modelling KW - Split Hopkinson pressure bar KW - Hat-shaped specimen KW - Johnson–Cook parameter identification PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-613339 DO - https://doi.org/10.1016/j.ijmecsci.2024.109749 VL - 284 SP - 1 EP - 14 PB - Elsevier BV AN - OPUS4-61333 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Jentzsch, Stefan A1 - Stock, Daniel A1 - Häcker, Ralf A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Klingbeil, Dietmar A1 - Kindrachuk, Vitaliy T1 - Split Hopkinson Pressure Bar (SHPB) investigations of steel S355 specimens and complementary characterization methods N2 - The workbook SHPB_S355.xlsx contains in the main spreadsheet S355_TestOverview an overview on the S355 specimens, which were tested in Split Hopkinson Pressure Bar (SHPB) and complementary quasi-static (QS) tests. The tests were conducted with notched hat-shaped specimens without a notch offset (S355_TestOverview/column geometry: “no offset”) and a small notch offset of x=0.35 mm (S355_TestOverview/column geometry: “offset”), cf. Fig. 1 [1]. Furthermore, for selected specimens, links are provided to DIC and bar strain measurement files as well as to evaluations from further characterization methods (microhardness, EBSD). For the boundary conditions at the SHPB projectile impact, the pressures of the compressor p, driving the projectile, and the associated projectile impact velocities are provided in SHPB_S355.xlsx. The DIC displacement measurements are provided in FurtherMeasurements/DIC with frame output times in the file labels, which are associated with an imaginary trigger at the left end of the shortened incident bar (length 300 mm), which is considered within the SHPB simulation setup, see [1]. Furthermore, the DIC reference coordinate systems are provided as COS.jpg files in the respective DIC folders. Starting from the strain signals at the bars, captured by strain gauges at the incident (file name BC_Inc) and transmission bar (BC_Trans), displacement boundary conditions (which are provided for the tests in FurtherMeasurements/BarDisplBCs) are calculated by eq. (12) in [1], incorporating the acoustic velocity equal to 4639 m/s at the bars and a correction factor. Fig. 1 shows the shear specimen geometry (lengths in mm) with the offset of the notches x. For the quasi-static tests force(displacements)-values are directly provided in FurtherMeasurements/Fu_curves, which are considered from the relative displacements of the specimens, evaluated by DIC. The Vickers microhardness (HV 0.01) distribution across the shear localization zone was assessed by QNESS 60A+ EVO (DIN EN ISO 6507-1) for quasi-statically and dynamically tested specimens, applying the small notch offset, such that the specimens did not fail in the localization region. Therefore, raw data is provided in FurtherMeasurements/Microhardness. For fitting the microhardness distribution perpendicularly to the shear bands (as i.e. provided for the SHPB specimen in [1]), representative microhardness profiles were considered. Similarly for specimens with the small notch offset, EBSD data on dynamic and quasi-static tests is provided in FurtherMeasurements/EBSD. The grain size distributions for positions at the notch and the undeformed region are included in the subdirectory ./GrainLists_Shortened and EBSD images in the PowerPoint Presentations. Further information as the sizes and misorientations of the single grains, is incorporated in the subfolders ./GrainLists_FurtherInf. KW - Adiabatic shear bands KW - Split Hopkinson pressure bar KW - Digital image correlation PY - 2025 DO - https://doi.org/10.5281/zenodo.17591439 PB - Zenodo CY - Geneva AN - OPUS4-64842 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Jürgens, Maria A1 - Sonntag, Nadja A1 - Olbricht, Jürgen A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - The effect of dwell times on the thermomechanical fatigue life performance of grade P92 steel at intermediate and low strain amplitudes N2 - Results of an extended TMF test program on grade P92 steel in the temperature range of 620 °C - 300 °C, comprising in-phase (IP) and out-of-phase (OP) tests, partly performed with symmetric dwells at Tmax/Tmin, are presented. In contrast to previous studies, the low-strain regime is also illuminated, which approaches flexible operation in a power plant with start/stop cycles. At all strain amplitudes, the material performance is characterized by continuous cyclic softening, which is retarded in tests at lower strains but reaches similar magnitudes in the course of testing. In the investigated temperature range, the phase angle does not affect fatigue life in continuous experiments, whereas the IP condition is more detrimental in tests with dwells. Fractographic analyses indicate creep-dominated and fatigue-dominated damage for IP and OP, respectively. Analyses of the (micro)hardness distribution in the tested specimens suggest an enhanced microstructural softening in tests with dwell times for the low- but not for the high-strain regime. To rationalize the obtained fatigue data, the fracture-mechanics-based D_TMF concept, which was developed for TMF life assessment of ductile alloys, was applied. It is found that the D_TMF parameter correlates well with the measured fatigue lives, suggesting that subcritical growth of cracks (with sizes from a few microns to a few millimeters) governs failure in the investigated range of strain amplitudes. KW - 9-12%Cr steel KW - Thermomechanical fatigue KW - Symmetric dwell periods KW - Low strain KW - Parametric modeling PY - 2021 DO - https://doi.org/10.1016/j.msea.2020.140593 VL - 805 SP - 140593 PB - Elsevier B.V. AN - OPUS4-52374 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Lin, Y.-Y. A1 - Schleifer, F. A1 - Holzinger, M. A1 - Ta, N. A1 - Skrotzki, Birgit A1 - Darvishi Kamachali, Reza A1 - Glatzel, U. A1 - Fleck, M. T1 - Quantitative Shape-Classification of Misfitting Precipitates during Cubic to Tetragonal Transformations: Phase-Field Simulations and Experiments N2 - The effectiveness of the mechanism of precipitation strengthening in metallic alloys depends on the shapes of the precipitates. Two different material systems are considered: tetragonal γ′′ precipitates in Ni-based alloys and tetragonal θ′ precipitates in Al-Cu-alloys. The shape formation and evolution of the tetragonally misfitting precipitates was investigated by means of experiments and phase-field simulations. We employed the method of invariant moments for the consistent shape quantification of precipitates obtained from the simulation as well as those obtained from the experiment. Two well-defined shape-quantities are proposed: (i) a generalized measure for the particles aspect ratio and (ii) the normalized λ2, as a measure for shape deviations from an ideal ellipse of the given aspect ratio. Considering the size dependence of the aspect ratio of γ′′ precipitates, we find good agreement between the simulation results and the experiment. Further, the precipitates’ in-plane shape is defined as the central 2D cut through the 3D particle in a plane normal to the tetragonal c-axes of the precipitate. The experimentally observed in-plane shapes of γ′′-precipitates can be quantitatively reproduced by the phase-field model. KW - γ″ phase KW - Phase-field simulation KW - Misfitting precipitate KW - Nickel-base alloy KW - Al-Cu alloy KW - θ′ phase KW - Precipitate shape PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522743 DO - https://doi.org/10.3390/ma14061373 VL - 14 IS - 6 SP - 1373 PB - MDPI AN - OPUS4-52274 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Portella, Pedro Dolabella A1 - Skrotzki, Birgit A1 - Muth, Thilo T1 - Die Digitalisierung der Materialwissenschaft und Werkstofftechnik - ein Überblick N2 - Die Bereitstellung von zuverlässigen Werkstoffdaten stand für die Werkstoffprüfung seit dem 19. Jahrhundert in zentraler Stelle. Mit der zunehmender Digitalisierung unserer Gesellschaft gewinnt das Datenmanagement insbesondere im Hinblick auf die Modellierungs- und Simulationsaktivitäten an Bedeutung. In unserem Beitrag beschreiben wir die gegenwärtigen Aktivitäten in Deutschland – insbesondere die NFDI-MatWerk und die BMBF-Initiative MaterialDigital – sowie in Europa und Übersee. Abschließend heben wir die Auswirkungen auf die technische und akademische Aus- und Weiterbildung. T2 - DVM - Tagung Werkstoffprüfung CY - Online meeting DA - 03.12.2020 KW - Werkstoffdaten KW - Digitalisierung KW - Materialwissenschaft PY - 2020 AN - OPUS4-52044 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - RPRT A1 - Radners, J. A1 - Han, Ying A1 - von Hartrott, P. A1 - Skrotzki, Birgit T1 - Aluminium Hochtemperaturermüdung N2 - Die hohen Betriebstemperaturen während des Einsatzes von Radialverdichterrädern in Abgasturboladern führen zu einer Änderung der ursprünglich eingestellten Mikrostruktur in der warmfesten Aluminiumlegierung EN AW-2618A (Überalterung). Grund dafür sind thermische Belastungen, die nahe der Aushärtetemperatur liegen und diese kurzzeitig sogar überschreiten können. Die Alterungsmechanismen wurden zusammen mit den Themen niederzyklische (LCF) und thermomechanische Ermüdung (TMF) sowie Kriechen bis max. 190 °C in vorangegangenen Forschungsvorhaben untersucht. Kaum untersucht war bisher das Verhalten der Legierung unter hochzyklischer Beanspruchung (HCF) sowie der Einfluss von Kerben und Lastkollektiven. Da zukünftig mit weiter steigenden Betriebstemperaturen für Radialverdichter zu rechnen ist, wurde in diesem Forschungsvorhaben das HCF-Verhalten bei 230 °C untersucht und somit bei einer Prüftemperatur, die deutlich oberhalb der Aushärtetemperatur liegt. Das Ziel des Projektes war der Aufbau einer geeigneten experimentellen Datenbasis, das Verständnis der relevanten mikrostrukturellen Prozesse sowie die Weiterentwicklung und Anpassung geeigneter Modelle und Bewertungsmethoden. Das experimentelle Untersuchungsprogramm umfasste neben einer Basischarakterisierung des HCF-Verhaltens am Ausgangszustand T61 gezielte mechanische Versuche zur Isolierung der Einflussfakto-ren Mittelspannung (𝑅 = −1, 𝑅 = 0,1), Werkstoffüberalterung (T61, 10 h/230 °C, 1000 h/230 °C), Prüftemperatur (20 °C, 230 °C), Prüffrequenz (0,2 Hz, 20 Hz) sowie Kerbwirkung und variable Amplituden. Darauf aufbauend wurden die in den vorangegangenen Projekten entwickelten Modelle und Bewertungsmethoden angepasst und weiterentwickelt, um die genannten thermischen und mechanischen Belastungen in der Lebensdauerbewertung abzubilden. KW - HCF KW - Aluminium KW - EN AW-2618A KW - Ermüdung PY - 2023 SP - 1 EP - 111 CY - Frankfurt am Main AN - OPUS4-57850 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Radners, Jan A1 - Han, Ying A1 - von Hartrott, Philipp A1 - Skrotzki, Birgit T1 - Aluminum High Temperature Fatigue N2 - The high operating temperatures of radial compressor wheels in exhaust gas turbochargers lead to a change in the original microstructure of the heat-resistant aluminum alloy EN AW-2618A (overaging). This is caused by thermal loads that are close to the age hardening temperature and can even exceed it for a short time. The aging mechanisms have been investigated together with low cycle fatigue (LCF), thermomechanical fatigue (TMF) and creep up to max. 190 °C in previous research projects. The be-havior of the alloy under high cycle fatigue (HCF) and the influence of load spectra have hardly been investigated. Since the operating temperatures of centrifugal compressors are expected to increase in the future, this research project investigated the HCF behavior at 230 °C, a test temperature significantly higher than the age hardening temperature. The objectives of the project were to establish a suitable experimental database, to understand the relevant microstructural processes, and to further develop and adapt suitable models and evaluation methods. In addition to a basic characterization of the HCF behavior in the initial condition T61, the experimental investigation program included targeted mechanical tests to isolate the influencing factors of mean stress (𝑅=−1, 𝑅=0.1), material overaging (T61, 10 h/230 °C, 1000 h/230 °C), test temperature (20 °C, 230 °C), test frequency (0.2 Hz, 20 Hz) as well as variable amplitudes. On this basis, the models and evaluation methods developed in the previous projects were adapted and further developed to reflect thermal and mechanical loads in the lifetime assessment. T2 - The FVV Transfer + Networking Event (Herbst 2023) CY - Würzburg, Germany DA - 04.10.2023 KW - Aluminum alloys KW - Fatigue KW - EN AW-2618A PY - 2023 SP - 1 EP - 30 AN - OPUS4-58562 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - Elastic modulus data for additively and conventionally manufactured variants of Ti-6Al-4V, IN718 and AISI 316 L N2 - This article reports temperature-dependent elastic properties (Young’s modulus, shear modulus) of three alloys measured by the dynamic resonance method. The alloys Ti-6Al-4V, Inconel IN718, and AISI 316 L were each investigated in a variant produced by an additive manufacturing processing route and by a conventional manufacturing processing route. The datasets include information on processing routes and parameters, heat treatments, grain size, specimen dimensions, and weight, as well as Young’s and shear modulus along with their measurement uncertainty. The process routes and methods are described in detail. The datasets were generated in an accredited testing lab, audited as BAM reference data, and are hosted in the open data repository Zenodo. Possible data usages include the verification of the correctness of the test setup via Young’s modulus comparison in low-cycle fatigue (LCF) or thermo-mechanical fatigue (TMF) testing campaigns, the design auf VHCF specimens and the use as input data for simulation purposes. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - AISI 316L KW - IN 718 KW - Ti-6Al-4V KW - Reference data KW - Temperature dependence PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-579716 DO - https://doi.org/10.1038/s41597-023-02387-6 VL - 10 IS - 1 SP - 1 EP - 9 PB - Springer Nature AN - OPUS4-57971 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of Ti-6Al-4V N2 - The elastic properties (Young's modulus, shear modulus) of titanium alloy Ti-6Al-4V were investigated between room temperature and 400 °C in an additively manufactured variant (laser-based directed energy deposition with powder as feedstock, DED-LB/M) and from a conventional process route (hot rolled bar). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, microstructure, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - Ti-6Al-4V PY - 2023 DO - https://doi.org/10.5281/zenodo.7813732 PB - Zenodo CY - Geneva AN - OPUS4-57286 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of Ni-based alloy Inconel IN718 N2 - The elastic properties (Young's modulus, shear modulus) of Ni-based alloy Inconel IN718 were investigated between room temperature and 800 °C in an additively manufactured variant (laser powder bed fusion, PBF‑LB/M) and from a conventional process route (hot rolled bar). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - IN718 PY - 2023 DO - https://doi.org/10.5281/zenodo.7813824 PB - Zenodo CY - Geneva AN - OPUS4-57287 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Rehmer, Birgit A1 - Bayram, Faruk A1 - Ávila Calderón, Luis A1 - Mohr, Gunther A1 - Skrotzki, Birgit T1 - BAM reference data: Temperature-dependent Young's and shear modulus data for additively and conventionally manufactured variants of austenitic stainless steel AISI 316L N2 - The elastic properties (Young's modulus, shear modulus) of austenitic stainless steel AISI 316L were investigated between room temperature and 900 °C in an additively manufactured variant (laser powder bed fusion, PBF‑LB/M) and from a conventional process route (hot rolled sheet). The moduli were determined using the dynamic resonance method. The data set includes information on processing parameters, heat treatments, grain size, specimen dimensions and weight, Young’s and shear modulus as well as their measurement uncertainty. The dataset was generated in an accredited testing lab using calibrated measuring equipment. The calibrations meet the requirements of the test procedure and are metrologically traceable. The dataset was audited as BAM reference data. KW - Elastic modulus KW - Young's modulus KW - Shear modulus KW - Additive manufacturing KW - AISI 316L PY - 2023 DO - https://doi.org/10.5281/zenodo.7813835 PB - Zenodo CY - Geneva AN - OPUS4-57288 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rockenhäuser, Christian A1 - Rowolt, C. A1 - Milkereit, B. A1 - Darvishi Kamachali, Reza A1 - Kessler, O. A1 - Skrotzki, Birgit T1 - On the long-term aging of S-phase in aluminum alloy 2618A N2 - The aluminum alloy 2618A is applied for engine components such as radial compressor wheels which operate for long time at elevated temperatures. This results in coarsening of the hardening precipitates and degradation in mechanical properties during the long-term operation, which is not taken into account in the current lifetime prediction models due to the lack of quantitative microstructural and mechanical data. To address this issue, a quantitative investigation on the evolution of precipitates during long-term aging at 190 °C for up to 25,000 h was conducted. Detailed transmission electron microscopy (TEM) was combined with Brinell hardness measurements and thorough differential scanning calorimetry (DSC) experiments. The results showthat GPB zones and S-phase Al2CuMg grow up to < 1,000 h during which the GPB zones dissolve and S-phase precipitates form. For longer aging times, only S-phase precipitates coarsen, which can be well described using the Lifshitz–Slyozov Wagner theory of ripening. A thorough understanding of the underlying microstructural processes is a prerequisite to enable the integration of aging behavior into the established lifetime models for components manufactured from alloy 2618A. KW - Long-term aging KW - Transmission electron microscopy (TEM) KW - Differential scanning calorimetry (DSC) KW - Microstructure KW - S-phase KW - Ostwald ripening PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-519899 DO - https://doi.org/10.1007/s10853-020-05740-x SN - 0022-2461 VL - 56 IS - 14 SP - 8704 EP - 8716 PB - Springer Nature AN - OPUS4-51989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -