TY - JOUR A1 - Paulisch-Rinke, M. C. A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Vogel, F. A1 - Reimers, W. T1 - Influence of chemical composition on microstructure and mechanical properties in the extruded aluminum alloys 7021B and 7175 N2 - The aim of this study is to improve the mechanical properties of Al 7xxx series alloys by achieving the strengthening benefits typically provided by Cu while avoiding the formation of low-melting eutectic phases associated with excessive Cu content. This is accomplished through a tailored combination of alloying elements and optimized thermomechanical treatments. Alloys 7021B (high Zn content) and 7175 (high Cu and Mg content) are analyzed and optimized threefold in this study: the heat treatment, the microstructural evolution and the mechanical properties are investigated by several methods and compared with the aim of improving the process parameters for subsequent application. The peak-aging process is optimized via compression tests to overcome the strength-ductility trade-off. Microstructure and phase chemistry analyses by transmission electron microscopy and atom probe tomography enable a better understanding of the underlying morphological features such as the spatial distribution, and the chemical composition of the hardening phases. The mechanical properties of the peak-aged alloys are determined by compression and tensile tests. Both alloys exhibit very high strength – even by 7xxx series standards. It can be traced back to the dislocation movement: it is impeded both by homogeneously distributed cuttable Guinier–Preston zones in both alloys and by non-cuttable η’ precipitates. As a result, we demonstrate that alloy 7021B offers novel possibilities for processing and industrial application: high strength, typically associated with Cu containing alloys, can also be obtained in Cu free alloys, if the Zn content is sufficiently high. We can thus suggest new opportunities for processing and industrial applications by reducing the risk of forming low-melting eutectic phases. KW - Aluminium alloys KW - Transmission electron microscopy KW - Atom probe tomography KW - Extrusion KW - Mechanical properties PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640338 DO - https://doi.org/10.1016/j.matdes.2025.114649 SN - 0264-1275 VL - 258 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-64033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Elmau, Johanna A1 - Göbel, Artur A1 - Junge, Paul A1 - Müller, Julian A1 - Rousseau, Tom A1 - Görke, Oliver A1 - Nikasch, Christian A1 - Kiliani, Stefan T1 - Thermal cycling of YAG infiltration and plasma sprayed coatings as environmental barrier coating on ceramic heat shields for use in hydrogen operating gas turbines N2 - Environmental barrier coatings (EBC) are intended to protect alumina ceramic tiles in hot water vapor conditions, enabling gas turbines to operate with higher hydrogen content or even pure hydrogen. For these operating conditions, yttrium aluminum garnet (YAG) promises the highest protection against hydrolysis, which can be applied via atmospheric plasmaspraying (APS). To enhance the protection efficiency, the coating is combined with a prior infiltration of the base material. The obtained design acts as in-depth protection even if the coating exhibits cracks. KW - Thermal shock KW - Thermal cycles KW - Environmental barrier coating (EBC) KW - Water vapor corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639829 DO - https://doi.org/10.1016/j.oceram.2025.100837 VL - 23 SP - 1 EP - 7 PB - Elsevier Ltd. AN - OPUS4-63982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - In situ electron-beam 'melting' (sublimation) of gold microparticles in the SEM N2 - Gold micro particles have been modified in the past using the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale in a transmission electron microscope uses. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is implemented. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings. T2 - IKZ International Fellowship Award & Summer School 2025 from May 5 to 7, 2025 CY - Berlin, Germany DA - 05.05.2025 KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 AN - OPUS4-63256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Ergebnisse eines Ringversuchs zur quantitativen Analyse von Schwingstreifen auf Bruchflächen metallischer Werkstoffe N2 - Die Frage nach der Anzahl der Lastspiele bis zum Bruch eines Bauteils wird in der Schadensanalyse oft gestellt – und kann meistens gar nicht oder nicht mit befriedigender Sicherheit beantwortet werden. Selbst wenn ein duktiler Werkstoff vorliegt, der unter schwingender Beanspruchung prinzipiell Schwingstreifen ausbilden kann, ist nicht sicher, ob diese vollzählig erkannt werden können und ob jeder Schwingstreifen auf einem Lastspiel beruht. Im Arbeitskreis Fraktographie wurde ein Ringversuch durchgeführt, bei dem an Bruchflächen und an Bildern dieser Bruchflächen Schwingstreifenabstände bestimmt werden sollten. Insgesamt 70 Teilnehmer/innen aus Industrie und Forschung haben daran teilgenommen. Die aufgebrachten Lastspielzahlen und Rissfortschritte lagen vor, waren den Teilnehmern aber nicht bekannt. Obwohl diese überwiegend erfahrene Fachkräfte sind, waren die Streuungen der Ergebnisse unerwartet groß. Es wird diskutiert, woran das liegt und wie die Situation verbessert werden kann. T2 - DGM Metallographietagung 2025 CY - Bochum, Germany DA - 08.10.2025 KW - Fraktographie PY - 2025 AN - OPUS4-64344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - On Shared Vocabulary, Ontologies, Semantic Data and Prototype Applications N2 - The advancement of development and digitalization in materials science necessitates rigorous quality assurance, interoperability, and adherence to FAIR principles. Semantic technologies contribute to these objectives by facilitating the structured storage, processing, and contextualization of data, yielding machine-actionable and human-interpretable knowledge representations vital for modern data management. This presentation showcases the prototypical application of generic approaches of knowledge representation in materials science. It includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. The development and application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. Its integration into daily lab life is demonstrated through its functional incorporation into electronic lab notebooks (ELN). In this respect, a possible integration of semantic technologies into openBIS is presented. The openBIS system is usable as a central data storage system that may be complimented by semantic annotation of data to enhance data contextualization and automation. Graph-based knowledge representations and rule-based semantic shapes are shown which were developed alongside the PMD Core Ontology 3.0 (PMDco 3.0) and can enrich openBIS functionalities. Practical examples from material processing and mechanical testing illustrate how semantic extensions of openBIS enable machine-actionable, interoperable, and reusable research data, paving the way for a unified, ontology-driven laboratory data ecosystem. T2 - openBIS User Group Meeting (openBIS UGM) CY - Berlin, Germany DA - 22.09.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - OpenBIS KW - Ontologies KW - Graph Patterns PY - 2025 AN - OPUS4-64307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Nolze, Gert A1 - Malakhov, A. Yu. A1 - Pervukhina, O. L. T1 - Investigation of the Structure of Interfaces Between Metals and Alloys Joined by Explosion Welding N2 - The structure of interfaces in Fe20Cr6Al/Cu, titanium/steel and brass/Invar bimetals obtained by explosion welding from sheet components with a thickness of 1 and 4, 25 and 5, 12 and 8 mm, respectively, was studied using analytical methods of scanning electron microscopy. The wave dimensions (length/height) were approximately 200/50 μm for Fe20Cr6Al/Cu, 700/70 μm for titanium/steel and 350/100 μm for brass/Invar. At the micron scale, mutual penetration of the welded components into each other (trans-interface diffusion) was not detected. In the iron-based plate of Fe20Cr6Al/Cu bimetal, a strong texture and cracks, which are a critical defect, were formed as a result of severe plastic deformation. Less pronounced textures were revealed in the components of titanium/steel bimetal. In titanium/steel bimetal, Laves phase particles Fe2Ti were found near the welded interface, while in brass/Invar bimetal, local contact melting was observed. However, the particles Fe2Ti and local melting areas are not critical defects, as they do not cause unacceptable deterioration in the adhesive strength of the welded joints, which was confirmed by a high shear strength of 500-570 MPa for the brass/Invar bimetal. KW - EBSD KW - Welding KW - Interface PY - 2025 DO - https://doi.org/10.1007/s11665-025-12660-x SN - 1059-9495 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fayis Kalady, Mohammed A1 - Schultz, Johannes A1 - Weinel, Kristina A1 - Wolf, Daniel A1 - Lubk, Axel T1 - Geometry-dependent localization of surface plasmons on random gold nanoparticle assemblies N2 - Assemblies of plasmonic nanoparticles (NPs) support hybridized modes of localized surface plasmons (LSPs), which delocalize in geometrically well-ordered arrangements. Here, the hybridization behavior of LSPs in geometrically completely disordered two-dimensional arrangements of Au NPs fabricated by an e-beam synthesis method is studied. Employing electron energy loss spectroscopy in a scanning transmission electron microscope and numerical simulations, the disorder-driven spatial and spectral localization of the coupled LSP modes that depends on the NP thickness is revealed. Below a NP thickness of 0.4 nm, localization increases toward higher hybridized LSP mode energies. In comparison, above 10 nm thickness, a decrease of localization toward higher mode energies is observed. In the intermediate thickness regime, a transition of the energy dependence of the localization between the two limiting cases, exhibiting a mode energy with minimal localization, is observed. It is shown that this behavior is mainly driven by the energy and thickness dependence of the polarizability of the individual NPs. KW - Gold Nanoparticles KW - Surface plasmons KW - Electron enerdy loss spectroscopy (EELS) KW - scanning transmission electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647230 DO - https://doi.org/10.1103/44nk-6bp2 SN - 2643-1564 VL - 7 IS - 043053 EP - 4 PB - American Physical Society AN - OPUS4-64723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna T1 - High-temperature in-situ investigation of refractory high entropy superalloys N2 - The spinodal decomposition in bcc structured refractory alloys can be used as a potential strengthening mechanism, as has been demonstrated over the last decade in research on high entropy alloys and compositionally complex alloys. Early work from the 1990s already showed the possibility of further enhancing this spinodal decomposition by adding the element Al, which in addition to spinodal decomposition also provides an ordering process in the otherwise disordered bcc phases of the alloy. Nevertheless, the knowledge of refractory high entropy (super)alloy systems, is still in its infancy and requires further research to fully exploit its potential for high temperature applications in the future. Two refractory alloys of the Al-Nb-Ta-Ti-Zr family are investigated via (high temperature in-situ) XRD, in the long run for understanding spinodal decomposition properties. Ex-situ XRD and TEM observations show the formation of at least one bcc phase and an ordered B2 phase. In addition, one or more Al-Zr rich phases are observed, which are not part of the spinodal phases and are unwanted. The high-temperature observations at 1000°C for 60 h show a remarkable increase in peak width up to 2° FWHM that does not disappear after cooling in the furnace. Ex-situ observations after 1000°C for hundreds of hours and subsequent quenching show narrow peaks (max 0,2° FWHM) at the same position. This and several other observations will be presented in this talk and possible explanations are presented. T2 - Euromat 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloys KW - Superalloys KW - X-ray diffraction KW - In-situ KW - Scanning electron microscopy PY - 2025 AN - OPUS4-64840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, Alan A1 - Moschetti, Michael A1 - Miskovic, David A1 - Wei, Tao A1 - Ionescu, Mihail A1 - Wang, Zhiyang A1 - Palmer, Tim A1 - Bhattacharyya, Dhriti A1 - He, Peidong A1 - Li, Xiaopeng A1 - Gludovatz, Bernd A1 - Ferry, Michael T1 - Improved irradiation resistance of a low activation refractory medium entropy alloy, VCrFeW0.2, for fusion applications demonstrated by micro-tensile testing N2 - An, as cast, VCrFeW0.2 refractory medium entropy alloy (RMEA) was designed for fusion reactor divertor applications, focusing on reduced cost, low activation and compositional stability (low transmutation rates). The as-cast alloy was irradiated to a fluence of 5.6 × 10^17 ions/cm^2 at room temperature with 5 MeV helium ions whose energy have been uniformly attenuated to 0.4 MeV and 5 MeV via energy degradation device prior to sample irradiation. Pre and post irradiation, its mechanical properties were evaluated micro-tensile testing. Prior to irradiation, the VCrFeW0.2 alloy demonstrated good strength and ductility, with a yield strength of 1464 MPa and strain to UTS (\sigma_UTS) of 4.6 %, maintaining comparable strength to pure tungsten (1403 MPa) but with greater strain to UTS (1.3 %). Post irradiation, the VCrFeW0.2 alloy exhibited remarkable damage resistance; its strength increased by only ∼160 MPa, and it retained strain to UTS with a \sigma_UTS of 2.9 %. It performed better than pure tungsten tested under identical irradiation conditions where there was ∼1800 MPa increase in yield strength and a complete loss of plasticity. The micro-tensile results were supported by nanoindentation tests and Vickers hardness testing was also undertaken to show the yield strength values are representative of macro scale, bulk behavior. TEM and comparison with existing literature on RMEA/RHEA are presented here to understand the reason for difference in performance between VCrFeW0.2 alloy and pure tungsten. KW - Refractory medium entropy alloys KW - Fusion reactor materials KW - Irradiation resistance KW - Micro-tensile testing KW - Helium ion damage PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645322 DO - https://doi.org/10.1016/j.ijrmhm.2025.107481 SN - 0263-4368 VL - 134 SP - 1 EP - 16 PB - Elsevier Ltd. CY - Netherlands AN - OPUS4-64532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hébrard, Louis T1 - Comparison of Room and High Temperature Fatigue Behavior of a New LPBF VDM 780 Alloy N2 - The actual environmental challenges require a huge effort from all industrial sectors to reduce their emissions of greenhouse gasses and pollutants. In this context, aeronautics is deeply concerned as one of the most emissive industrial sectors (cf. EU Green Deal). The answer to this pressing challenge is complex and involves new fuels and engine concepts, new aerostructures with higher weight-savings, as well as new, energy-efficient, and sustainable manufacturing technologies and materials. Two technologies may contribute particularly to achieving the goals: (i) new and more energy-efficient processes such as additive manufacturing (AM) can be used for part production; (ii) the engine efficiency of airplanes can be significantly improved to save fuel and reduce gas emissions. The latter can be achieved by increasing the engine thermal efficiency, i.e., increasing the turbine inlet temperature. Currently, only single-crystalline cast materials are available to be used for the thermally highest-loaded parts in the gas turbine engine, i.e., the turbine blades in the high-pressure turbine just behind the combustion chamber. These materials rely on a special casting technology, although they lose these original material performances when additive manufactured. In addition, current materials suitable for metal additive manufacturing have a limited range of temperature application. Therefore, the focus is on the development of new materials targeting higher in-service operation temperatures and durability. Recently, a new Ni-based superalloy (VDM 780) has been developed to ensure microstructural stability up to 800 °C. The goal of this work is to provide a deeper understanding of the high temperature fatigue properties of this alloy. This will enable the identification of the maximum operating temperature of this alloy and assess its performance in order to establish its potential in view of a new generation of more efficient aero-engines. T2 - 11th Edition of Fatigue Design International Conference CY - Senlis, France DA - 19.11.2025 KW - Fatigue KW - Additive Manufacturing KW - Ni-based superalloy KW - High Temperature PY - 2025 AN - OPUS4-64992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Vom Experiment zur semantischen Wissensrepräsentation: Datenstandards und Interoperabilität in der Materialcharakterisierung N2 - Im Zeitalter der digitalen Transformation rückt die strukturierte Erfassung und semantische Verknüpfung von Materialcharakterisierungsdaten immer stärker in den Fokus, um eine effiziente Nutzung über Disziplin- und Projektgrenzen hinweg zu gewährleisten. Dabei bilden etablierte Datenstandards und semantische Technologien sowie Ontologien die Grundlage für eine nach FAIR-Kriterien aufgebaute Dateninfrastruktur, die sowohl maschinenlesbare als auch nachvollziehbare Wissensrepräsentationen ermöglicht. In dieser Präsentation sollen Prinzipien interoperabler Datenarchitekturen erläutert werden, wobei auf die Bedeutung normkonformer Modelle und semantischer Konzeptualisierungen eingegangen wird. Dabei wird der steigende Bedarf an verlässlichen, reproduzierbaren und wiederverwendbaren Daten im Bereich der Materialwissenschaft und Werkstofftechnik adressiert, der insbesondere die Materialcharakterisierung und Werkstoffprüfung vor neue Herausforderungen stellt. Hinsichtlich der angestrebten Möglichkeiten zum erleichterten Datenaustausch kommen einheitlichen Datenformaten und -beschreibungen eine besondere Bedeutung zu. Anhand ausgewählter Publikationen und Demonstratoren wird aufgezeigt, wie Ontologien als verbindende Zwischenschicht unterschiedliche Material- und Verfahrensdomänen konsistent abbilden und zusammenführen können. Ein praktischer Anwendungsfall verdeutlicht die RDF-basierte Repräsentation von Zugversuchsdaten und deren Einbettung in ein Triple-Store-Datenbank-Umfeld. Hierbei fließen Erfahrungen aus der Entwicklung und Anwendung der PMD Core Ontology (PMDco) sowie normenkonformer Ontologien (z.B. Tensile Test Ontology, TTO) ein, welche im Rahmen des Projektes Plattform MaterialDigital (PMD, materialdigital.de) erstellt und betrachtet wurden. Darüber hinaus werden weitere methodische Ansätze und Entwicklungen aus diesem Projekt illustriert. T2 - Tagung Werkstoffprüfung 2025 CY - Dresden, Germany DA - 27.11.2025 KW - Wissensrepräsentation KW - Ontologie KW - Werkstoffprüfung KW - Digitale Transformation KW - Interoperabilität PY - 2025 AN - OPUS4-64944 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Marschall, Niklas T1 - Spinodal Decomposition in FeMnNiCoCu: Alloying effects N2 - Spinodal decomposition in multi-component alloys remains insufficiently understood, particularly when multiple driving forces govern phase evolution. Chemical thermodynamics provides reliable predictions of spinodal instabilities, but elastic energy contributions can significantly alter the boundaries of phase stability. In this work, we establish a framework to analyze phase stability in high-entropy alloys by combining Hessian-based spinodal analysis with convex hull constructions that capture miscibility gaps. This approach allows us to disentangle the roles of chemical, elastic, and kinetic factors in early-stage decomposition. Our results highlight how elastic contributions can extend the effective spinodal region beyond chemically predicted boundaries, thereby influencing microstructural pathways. This combined stability analysis offers new insights into the mechanisms governing decomposition and advancing the theoretical understanding of phase evolution in high-entropy alloys. T2 - FEMS EUROMAT 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloy KW - Elasticity KW - Phase stability KW - Hessian KW - Convex hull PY - 2025 AN - OPUS4-64263 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer T1 - Modelling of hydrogen-induced ductility loss in titanium-based hydrogen storage N2 - One promising solution for decarbonisation is the use of hydrogen as energy carrier. Besides its exceptional advantages like high calorific value, better safety and non-existent harmful emissions, one major challenge is still hydrogen embrittlement of Ttitanium alloys used as a hydrogen storage. In this work, a method is presented that can numerically model and determine a threshold concentration of hydrogen in solid solution responsible for a sudden ductile-to-brittle transition. The origin of this sudden loss of ductility lies in the segregation kinetics thermodynamics that is modelled together with an elastoplastic fracture mechanics model. Starting from experimental fracture mechanics test data, a meaningful coupling mechanism was found for the fracture mechanics cohesive zone model in the form of a segregation-modified cohesive energy that triggers an acceleration of crack extension above defined concentration values. It can be demonstrated that above a threshold of only few atomic percent hydrogen in the solid solution, the segregated hydrogen concentration exceeds 20 at.%. The current results present a mechanism that enables the modelling of the sudden ductility loss triggered by a segregation-affected crack energy expression in titanium alloys exposed to hydrogen. This method is not only applicable to other various materials but can also be a substantial benefit for the safety assessment of hydrogen storage devices. T2 - 5th EMMC International Workshop 2025 CY - Vienna, Austria DA - 08.04.2025 KW - Segregation Transition KW - Hydrogen Embrittlement KW - Titanium Alloys KW - Crack Propagation KW - Ductile-to-Brittle Transition PY - 2025 AN - OPUS4-63177 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Murugan, Jegatheesan T1 - Extending Grain Boundary Phase Diagrams to Multi-Phase Boundary Diagrams N2 - Phase diagrams serve as fundamental blueprints for comprehending material behaviour and guiding material design. However, the phase diagrams are largely available only for the bulk phases. The thermodynamic properties and phase behaviour of defects, such as grain boundaries (GBs) and phase boundaries (PBs), are equally important for the safe design of materials. Recently, we developed CALPHAD-integrated density-based phase field model (DPF) to calculate the thermodynamic data of GBs. In the model, the GB was represented by a continuous relative atomic density field with reference to a single bulk density and a Gibbs free energy functional was derived. In this work, we extend the DPF model by re-deriving the Gibbs free energy functional for PBs lying between heterogeneous bulk phases of different atomic densities. Here, we use phase-specific atomic densities to normalize the phase properties on either side of the PB such that the relative density fields are continuous across the interface. Using the model, the multi-phase interfacial thermodynamic data are obtained and related phase boundary diagrams are constructed. We study binary and ternary Fe-Mn-X alloy systems. In the Fe-Mn multi-phase boundary diagram, a shrinkage in the α-ferrite region is observed. Integrated with CALPHAD databases, the developed model may be used to calculate the segregation of solute to the PBs, paving way to manipulate segregation behaviour for microstructure design. T2 - FEMS 2025 EUROMAT CY - Granada, Spain DA - 14.09.2025 KW - Phase boundary diagrams KW - Interface thermodynamics KW - CALPHAD PY - 2025 AN - OPUS4-64425 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard T1 - On the modeling of creep anisotropy of single Crystal Superalloys at low temperatures and high stresses N2 - Low-Temperature High Stress (LTHS) creep plays a crucial role in Ni-base Superalloys, particularly affecting components like blades near the root. Below 850°C, the precipitate microstructure remains stable, characterized by periodically arranged ’ cubic precipitates surrounded by the -matrix. In these conditions, macroscopic traces of cubic slip have been observed in <111> oriented tensile specimens, whereas their microscopic origin has been a topic of debate [1]. Later, it was shown by Discrete Dislocations simulations [2] that the apparent cubic slip is rather due to a lack of hardening in <111> specimens, which is related to the special dislocation structures that develop in this case. Furthermore, in LTHS conditions, Superlattice Intrinsic, Extrinsic Stacking Faults (SISF/SESF), or micro-twins are also frequently reported in crept specimens. Usually, these mechanisms are investigated separately, so that a unified picture and a detailed understanding of these mechanisms and their activation conditions have only recently emerged in the literature, despite the intensive investigations of the last decades [3-5]. The objective of this work is to develop a dislocation-based constitutive law that includes these recent developments. In particular, the pseudo-cubic slip mechanism is considered as resulting from the lack of hardening in <111> oriented tensile specimens and is represented by a novel estimate of the back-stresses based on the spectral decomposition of a tensorial representation of the back-stress. An additional novelty is that SISF- and SESF-related slip systems are accounted for as distinct slip systems with corresponding dislocation densities. The model has been implemented as a user-defined constitutive law for commercial Finite Element codes and identified as well as validated with data from the literature obtained with <001>, <011> and <111> oriented crystals [3,6]. It can be used in combination with a Representative Volume Element of the grain structure for simulation of creep in polycrystalline superalloys, including additively manufactured materials [7]. T2 - Materials Structure and Micromechanics of Fracture CY - Brno, Czech Republic DA - 23.06.2025 KW - Creep KW - Superalloy KW - Crystal plasticity KW - Single crystal KW - Model PY - 2025 AN - OPUS4-63551 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Leo, Reinhold A1 - Sobol, Oded A1 - Hango, Silas Ithete A1 - Saliwan Neumann, Romeo A1 - Askar, Enis A1 - Boellinghaus, Thomas T1 - Ex-situ investigation of the compatibility of Duplex Stainless Steel for high-pressure hydrogen applications N2 - The key to a successful transition into clean energy carriers such as hydrogen requires the construction of safe transportation pipelines made of alloys which are not susceptible to hydrogen assisted cracking. Duplex Stainless Steels (DSS) are considered as a proper class for components because of their many distinctive qualities. As this consideration depends strongly on the susceptibility level to Hydrogen Assisted Cracking (HAC), the DSS class has been broadly investigated under electrochemical charging conditions. In this work, the interplay between several factors controlling the level of HAC, was examined using light microscopy, high-pressure gaseous hydrogen pre-charging, Electron Backscatter Diffraction (EBSD), tensile testing, fractography and hydrogen concentration measurements using Carrier Gas Hot Extraction (CGHE). The effect of gaseous hydrogen on the mechanical properties with the role of hydrogen induced phase transformation have been investigated both in unused material and in high pressure pipeline section. In contrary to the common electrochemical charging described broadly in the literature, no significant martensitic phase transformation of the austenitic phase was observed. On the other hand, the influence of hydrogen on parameters such as elongation at fracture and reduction of area was noticeable. It is concluded based on the performance of DSS in gaseous hydrogen, that this material has a better potential for utilization in hydrogen applications. As for future experiments, the intention is to analyse the impact of high-pressure gaseous hydrogen on the welded components of this grade, and under mechanical load using the hollow specimen technique. T2 - 5th International Conference on Metals and Hydrogen CY - Ghent, Belgium DA - 14.10.2025 KW - High-Pressure Hydrogen KW - Pipelines KW - Duplex Stainless Steels KW - Hydrogen Assisted Cracking KW - Hollow Specimen Technique PY - 2025 SN - 978-9-08179-424-4 SP - 1 EP - 19 AN - OPUS4-64426 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Kianinejad, Kaveh T1 - Multiscale Modelling of Creep Anisotropy in Additively Manufactured IN738LC N2 - Excellent creep resistance at elevated temperatures, i.e. T / Tm> 0.5, due to gamma-gamma’ microstructure is one of the main properties of nickel-based superalloys. Due to its great importance for industrial applications, much research has been devoted to understanding the underlying deformation mechanism in a broad spectrum of temperature and loading conditions. Additive Manufactured (AMed) nickel-based superalloys, while being governed by similar \gamma-gamma’ microstructure, exhibit AM-process specific microstructural characteristics, such as columnar grains, firm crystallographic texture (typically <001> fibre texture parallel to build direction) and compositional inhomogeneity, which in turn leads to anisotropic creep response in both stationary and tertiary phases. Despite the recent insights on the correlation between process parameters and the resulting microstructure, these materials' anisotropic creep behaviour and corresponding deformation mechanism are insufficiently understood. One reason is the lack of capable material models that link the microstructure to the mechanical behaviour. Within the present work, a multiscale approach has been developed to overcome this challenge by combining microstructure-based mesoscale and phenomenological macroscale models. The mesoscale model utilizes the Crystal Plasticity Finite Element Method (CPFEM) to include the microstructural characteristics and the relevant deformation mechanism on the polycrystalline scale. The mesoscale model was then used to perform virtual creep experiments required to calibrate the macroscale model. The developed approach has been applied to characterise the creep behaviour of AMed IN738LC. The effect of different slip systems, crystallographical texture, grain morphology, and Grain Boundary Sliding (GBS) on creep anisotropy at 850°C has been investigated. The approach's ability to capture the AM-specific characteristics and link them to the observed macroscale anisotropic response has been demonstrated, and the contribution of primary underlying deformation mechanisms to creep anisotropy has been elucidated. KW - Creep anisotropy KW - Crystal plasticity KW - Addtively manufactured Nickel-based Alloys alloy PY - 2025 SP - 1 EP - 135 PB - RWTH Aachen CY - Aachen AN - OPUS4-64598 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kianinejad, Kaveh A1 - Czediwoda, Fabian A1 - Glatzel, U. A1 - Völkl, R. A1 - Stöhr, B. A1 - Ávila Calderón, Luis A1 - Schriever, Sina A1 - Saliwan Neumann, Romeo A1 - Fedelich, Bernard A1 - Darvishi Kamachali, Reza T1 - Microstructure-based modelling of the anisotropic creep behaviour in additively manufactured INCONEL 718 N2 - The existing gap in the adequate prediction of the microstructure-property relationships remains a significant barrier to the safe application of the additively manufactured materials. This challenge is fundamentally tied to the intricate microstructural defects that emerge during the processing. Systematic microstructure-based modelling can offer solutions to address this bottleneck. In this work, we utilize a crystal plasticity model, developed for gamma''-strengthened Ni-base alloys and calibrated with single crystal tensile and creep tests of Inconel 718. By systematically refining the representative volume element complexity---from equiaxed to elongated grain morphologies, and from unimodal to bimodal orientation and grain size distributions---we demonstrate how each layer of structural realism contributes to the model’s predictive capacity. Creep tests of laser-based powder bed fusion (PBF-LB/M) manufactured samples in three orientations (with the tensile axis parallel, perpendicular, and 45° tilted relative to the building direction) were performed at 650° C, accompanied by electron backscatter secondary diffraction measurements. The results of our simulations reveal that the bimodal grain morphology and crystallographical texture significantly influence the observed creep anisotropy. We show that the elongated grain structure combined with grain boundary sliding plays a major role in the creep response, specifically in tilted specimens. KW - Additive manufactured Ni-base superalloys KW - Creep Anisotropy KW - Crystal plasticity PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-646884 DO - https://doi.org/10.1016/j.msea.2025.149029 VL - 945 SP - 1 EP - 15 PB - Elsevier B.V. AN - OPUS4-64688 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kostenko, Yevgen T1 - Harmonizing Viscoplastic Material Model Application within the BMBF-Project “DigitalModelling” of the Platform Material Digital- Basic Idea, General Strategy and Current Status N2 - For decades, Germany stands for excellent cutting-edge research in the field of so-called higher-value constitutive visco-plastic material models and can draw on a large and globally unique pool of material data. However, both the data and the model structure are extremely heterogeneous and sometimes fundamentally different from research center to research center and from industrial partner to industrial partner. To address the heterogeneity in the material model landscape appropriately, an adaptable material model for the specific application and the specific material is required. The relevant parameters for the adapted material model must be identified as objectively and automatically as possible. To achieve a potentially real-time capable implementation, the material model equation system should be abstracted. The “DigitalModeling” project, organized within the German Platform initiative Material Digital, aims to create a standard and an interface that harmonize the scientific and technical development of constitutive, visco-plastic material models, increase their visibility and maximize the productivity of future research funding. This presentation summarizes the basic idea, the strategy behind it as well as the current status of the project, which was started beginning of 2024. T2 - vgbe Workshop with Technical Exhibition Materials & Quality Assurance CY - Bergen, Norway DA - 07.05.2025 KW - Visco-plastic Material Model KW - Simulation Workflows KW - Ontologies KW - Digitalization PY - 2025 AN - OPUS4-64043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schilling, Markus A1 - Marschall, Niklas A1 - Niebergall, Ute A1 - Wachtendorf, Volker A1 - Böhning, Martin T1 - Unveiling Effects of Biodiesel and Diesel on Environmental Stress Cracking of PE-HD N2 - The behavior of high‐density polyethylene with respect to resistance against environmental stress cracking (ESC) is usually regarded as an inherent material property being specific for respective types of PE‐HD and tested using standardized methods, conditions, and also standard testing liquids (usually aqueous surfactant solutions). On the other hand, for practical applications the ESC behavior of those polymeric materials, commonly used for pipes or containers, in contact with other liquids (e.g., fuels) is often of relevant interest, but for a reasonable assessment, where consistent benchmark data for a direct comparison are often missing, it is essential to determine the actually prevailing failure mode and classify it related to crack propagation or other mechanisms. Using the well‐established Full Notch Creep Test, which favorably allows for a detailed microscopic fracture surface analysis after failure, the behavior of two typical PE‐HD types for container applications is investigated in biodiesel and diesel and compared to a standard surfactant solution. This enables a clear identification of characteristic features of the interaction of biodiesel and diesel as sorptive fuels in contact with the polymer, revealing the complex interplay of sorption and plasticization as well as ESC inducing effects on PE‐HD, which could be clearly shown for both fuels. KW - Biodiesel KW - Confocal laser scanning microscopy (LSM) KW - Diesel KW - Full notch creep test (FNCT) KW - Plasticization PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-650525 DO - https://doi.org/10.1002/pen.70239 SN - 0032-3888 SP - 1 EP - 16 PB - Wiley CY - Hoboken (NJ) AN - OPUS4-65052 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -