TY - CONF A1 - Zocca, Andrea T1 - Water-based additive manufacturing of ceramics by Laser-Induced Slip Casting (LIS) N2 - The Laser-Induced Slip Casting is an additive manufacturing technology specifically developed for ceramic materials using water-based ceramic slurries. The process takes place layer-by-layer in a similar fashion as top-down vat photopolymerization, selectively consolidating each layer by means of a laser energy source positioned on the top. Contrary to vat photopolymerization, in which the consolidation is achieved by selectively cross-linking a ceramic-filled resin, LIS uses water-based slurries with a low amount of organic additives (typically < 5 wt%) as feedstocks. In LIS, a green body is formed by local evaporation of water which causes the suspension to collapse forming a cast, following a mechanism similar to slip casting. Only a small content of organic additives is needed to effectively disperse the ceramic particles and to increase the green strength. The technology is very versatile and can be applied to all ceramic systems that can be dispersed in water. One of the main advantages is that even dark materials such as silicon carbide can be processed without issues related to light scattering and absorption. The presentation will discuss strengths and limitations of LIS compared to other AM technologies and will highlight the latest results for alumina and for silicon carbide ceramics. T2 - 48th International Conference and Expo on Advanced Ceramics and Composites (ICACC2024) CY - Daytona, FL, USA DA - 28.01.2024 KW - Additive Manufacturing KW - Ceramic KW - Water-based KW - Slurry KW - Laser PY - 2024 AN - OPUS4-60054 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Günster, Jens T1 - Tailoring powder properties for the light based volumetric additive manufacture of Ceramics N2 - In order to be able to manipulate ceramic powder compacts and ceramic suspensions (slurries) within their volume with light, a minimum transparency of the materials is required. Compared to polymers and metals, ceramic materials are characterized by the fact that they have a wide electronic band gap and therefore a wide optical window of transparency. The optical window generally ranges from less than 0.3 µm to 5 µm wavelength. In order to focus light into the volume of a ceramic powder compact, its light scattering properties must therefore be tailored. In this study, we present the physical background and material development strategies for the application of two-photon polymerization (2PP) and selective volumetric sintering for the additive manufacturing of structures in the volume of ceramic slips and green compacts. T2 - SmartMade 2024 CY - Osaka, Japan DA - 10.04.2024 KW - Additive Manufacturing KW - Two Photon Polymerization KW - Advanced ceramics PY - 2024 AN - OPUS4-59888 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Markötter, Henning T1 - In situ tomographic imaging with hard x rays at Bamline (BESSY II) N2 - The BAMline at the synchrotron X-ray source BESSY II (Berlin, Germany) is supporting researchers especially in materials science [1]. As a non-destructive characterization method, synchrotron X-ray imaging, especially tomography (SXCT) with hard X-Rays, plays an important role in structural 3D characterization. The imaging capabilities allow for in-situ and operando experiments. In this presentation the equipment, data handling pipeline as well as various examples from material science are presented. In series-connected lithium-ion cells are susceptible to an electrical safety hazard called over-discharge. Here the behavior of copper dissolution and deposition during over-discharge is presented, which leads to irreversible loss of capacity and internal short circuits. The concentration of dissolved and deposited copper is quantified. Also, a non-uniform distribution pattern of copper deposition on the cathode is shown. The second example deals with an Al alloy 7017 customized for a 3d-printing process by means of laser-based powder bed fusion (PBF-LB) technique. These advanced alloys have a significantly higher modulus of elasticity than conventional Al alloys, making them attractive for applications requiring high stiffness. SXCT during In-situ tensile tests confirmed that fracture initiation strongly depends on defects created during printing. However, the cracks are deflected from decohesion around inclusions/precipitates embedded in the Al matrix, increasing ductility. Low temperature cofired ceramic (LTCC) multilayer housings offer 3D-circuits for a wide range of applications in telecommunications, microsystems and sensor technology. Such housings are produced by combining structured and metallized ceramic layers using tape-casting and multilayer technology. The characterization of the integrity, deformation, defects, and positioning of the internal metal features was carried out using in-situ SXCT at up to 950°C. A high-precision nail penetration tool was developed to characterize the mechanically induced thermal runaway (TR) of lithium-ion battery (LIB) cells in a dynamic temperature range down to -190 °C. To investigate safety-specific low-temperature transport conditions, the damaged cells were tomographically imaged during thawing. T2 - ICTMS - International Conference on Materials and Structures 2024 CY - Cape Town, South Africa DA - 01.07.2024 KW - Synchrotron radiation KW - X-ray tomography KW - Li-ion battery PY - 2024 AN - OPUS4-60658 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kärcher, Victor A1 - Reiker, Tobias A1 - da Costa, Pedro F.G.M. A1 - de Camargo, Andrea S.S. A1 - Zacharias, Helmut T1 - Quantum control in size selected semiconductor quantum dot thin films N2 - We introduce a novel technique for coherent control that employs resonant internally generated fields in CdTe quantum dot (QD) thin films at the L-point. The bulk band gap of CdTe at the L-point amounts to 3.6 eV, with the transition marked by strong Coulomb coupling. Third harmonic generation (λ3 = 343 nm, hν = 3.61 eV) for a fundamental wavelength of λ 1 = 1,030 nm is used to control quantum interference of three-photon resonant paths between the valence and conduction bands. Different thicknesses of the CdTe QDs are used to manipulate the phase relationship between the external fundamental and the internally generated third harmonic, resulting in either suppression or strong enhancement of the resonant third harmonic, while the nonresonant components remain nearly constant. This development could pave the way for new quantum interference–based applications in ultrafast switching of nanophotonic devices. KW - Nonlinear nanophotonics KW - Quantum interference KW - Third harmonic KW - Coherent control KW - Thin films KW - Quantum dots PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625859 DO - https://doi.org/10.1515/nanoph-2024-0529 VL - 14 IS - 2 SP - 229 EP - 239 PB - Walter de Gruyter GmbH AN - OPUS4-62585 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Arai, Marylyn Setsuko A1 - Ravaro, Leandro Piaggi A1 - Brambilla, Gabriel A1 - Maia, Lauro June Queiroz A1 - Reza Dousti, Mohammad A1 - de Camargo, Andrea Simone Stucchi T1 - Upconverting Nanoparticles and Cu(I) Complex-Based Platform for Oxygen Sensing, Thermometry, and Emission Color Tuning N2 - Multifunctional nanoplatforms combine different material properties to meet a wide range of applications, allowing highly customizable systems. In this rapidly advancing research field, we introduce a multifunctional nanomaterial based on the synergy between Tm3+-doped upconverting nanoparticles (UCNPs) and a Cu(I) complex (CuCom). This material is designed for oxygen sensing, optical thermometry, and emission color tuning. In various concentrations, the CuCom complex was electrostatically integrated into a mesoporous silica shell surrounding the core UCNPs (UCNP@mSiO2). The optimized system, UCNP@mSiO2@CuCom-10, was evaluated for different applications. Due to the spectral overlap between the CuCom absorption and the nanoparticles emission, excitation at 980 nm allows most of the UV-blue emission output from the UCNPs to be transferred to the CuCom via luminescent resonance energy transfer (LRET), producing red emission from the molecule. The remaining Tm3+ emission enables optical thermometry, while CuCom’s sensitivity to molecular oxygen supports its application in gas sensing. In upconversion mode, the nanoplatform achieved a Stern−Volmer constant for O2 sensing of 1.64 and demonstrated thermometric relative sensitivities of 0.9% and 1% K−1 at room temperature, with a linear response from 193 to 373 K. Additionally, the emission color of UCNP@mSiO2@CuCom-10 can be tuned from blue to white and yellow, by varying the excitation and temperature, adding further functionality to the system. This multifunctional platform suggests promising applications in biology, medicine, and environmental monitoring. KW - M KW - O2 sensing KW - Upconversion KW - Luminescence resonance energy transfer (LRET) KW - Optical thermometry KW - Mesoporous silica shell PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-625869 SN - 2574-0970 DO - https://doi.org/10.1021/acsanm.4c06351 VL - 8 SP - 854 EP - 862 PB - American Chemical Society (ACS) AN - OPUS4-62586 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Advancing Digital Workflows in Materials Science: The Role of PMDco in Data Integration and Semantic Representation N2 - The field of Materials Science and Engineering (MSE) is undergoing a transformative shift towards digitalization, emphasizing the need for structured and interoperable data management. The Platform MaterialDigital Core Ontology (PMDco), now in version 3.0, addresses these challenges by providing a robust mid-level semantic framework. PMDco bridges the gap between abstract high-level ontologies, such as the Basic Formal Ontology (BFO) standardized in ISO/IEC 21838-2, and highly specific domain terminologies to ensure consistency and interoperability across diverse MSE applications. Developed through MSE community-based curation, PMDco facilitates the integration of real-world data from experiments, simulations, and industrial processes. This presentation will explore PMDco's role in enabling advanced digital workflows and its integration into demonstrators within the Platform MaterialDigital (PMD) initiative. Highlighted use cases include the semantic representation of tensile test data in compliance with ISO 6892-1:2019-11, utilizing the corresponding tensile test ontology (TTO) built on PMDco. Through an electronic laboratory notebook (ELN), data from experiments performed by undergraduate students were transformed into machine-actionable knowledge graphs, demonstrating the potential for education and fully digitalized experimental procedures. Additionally, a possible extension of PMDco as a linking point for semantically representing simulation data will be presented, aligning with the focus of VMAP. This includes linking experimental, simulation, and computational datasets to create comprehensive, FAIR-compliant knowledge ecosystems. By showcasing best practices in data acquisition, semantic integration, and knowledge graph generation, this presentation underscores PMDco’s versatility and its critical role in advancing digital MSE workflows. T2 - VMAP User Forum 2025 CY - Sankt Augustin, Germany DA - 18.02.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-62607 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Valentini, Martino A1 - De Almeida, Olivier A1 - Kakkonen, Markus A1 - Kalinka, Gerhard A1 - Dorigato, Andrea A1 - Kallio, Pasi A1 - Fredi, Giulia T1 - Effect of fiber surface state on the thermomechanical and interfacial properties of in situ polymerized polyamide 6/basalt fiber composites N2 - This study investigates the thermomechanical properties and interfacial adhesion of novel in-situ polymerized anionic polyamide 6 (aPA6) composites reinforced with basalt fibers (BF). The impact of different BF surface states - as-received (BFa), ethanol-washed (BFw), and thermally desized (BFu) on composite performance is examined through a comprehensive approach. For the first time, anionic PA6/BF composites with very low residual monomer content were successfully produced via thermoplastic resin transfer molding (tRTM). The PA6/BFw composites exhibited the highest interlaminar/interfacial shear strength in short beam shear test (52 ±8 MPa) and fiber push out test (34 ± 11 MPa) tests. Fiber microdebonding test, performed only on PA6/BFw, yielded a low interfacial shear strength (12 ± 4 MPa), which was attributed to droplet porosity resulting from concurrent polymerization and crystallization. Thermal desizing significantly deteriorated interfacial strength (19.6 ± 1.2 MPa in short beam shear test). This multi-technique characterization provides insights into optimizing the fiber–matrix adhesion in these advanced thermoplastic composites. KW - Anionic Polyamide 6 KW - Reactive thermoplastics KW - Basalt fibers KW - Microdebonding KW - Fiber push out KW - Short beam shear test PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-623596 DO - https://doi.org/10.1016/j.compositesa.2024.108681 SN - 1878-5840 VL - 190 SP - 1 EP - 15 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-62359 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Saber, Yassin A1 - Clague, Leighton T1 - Automated Fused Filament Fabrication of Ceramics and Metals - Remote and in Space N2 - Component manufacturing in remote (i.e., geographically isolated) settings poses significant challenges where access to conventional manufacturing facilities is limited or non-existent. Fused Filament Fabrication (FFF) enables the rapid manufacturing of plastic, metallic and ceramic components with complex geometries. Ceramic and metallic parts formed by FFF require subsequent debinding and sintering to reach full density. Debinding and sintering are typically executed in separate steps with different equipment, necessitating extensive human handling which hinders process automation and may be challenging for the operator in isolated environments. Here an innovative approach is presented: the integration of all process steps into a single, fully automated system, streamlining the process and minimizing human involvement. Our system combines a dual extrusion filament printer with a porous and heat-resistant ceramic print bed. The porous print bed enables mechanical interlocking of the first printed layers, ensuring adhesion and structural integrity during FFF. Ceramic and metallic parts are printed onto thin sacrificial rafts, which are built using an interface material with the same binder as the loaded filament. After the print is completed, the heat-resistant print bed with all parts is transferred seamlessly with a carrier system into a high-temperature furnace for debinding and sintering. During sintering the sacrificial raft is disintegrated, allowing for unconstrained sintering and easy removal of the finished parts. In conclusion, our integrated approach enables significant advancements in the fabrication of complex ceramic or metallic components in remote environments with increased efficiency and minimal human handling. T2 - AM Forum 2025 CY - Berlin, Germany DA - 17.03.2025 KW - Fused Filament Fabrication KW - Ceramics KW - Metalls KW - Process automation PY - 2025 AN - OPUS4-62745 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rodricks, Carol T1 - Recyclable or One-Way Composites? Evaluating the Durability of Elium vs. Epoxy Glass Fibre Composites N2 - Fibre-reinforced polymers are widely used, particularly in lightweight construction, due to their high strength-to-weight ratio and versatility. The expansion of wind turbines calls for ever-lighter materials, and polymer matrix composites are well-positioned to meet this need, offering the necessary strength and long-term durability with reduced weight. However, conventional thermoset composites, such as epoxy-based systems, pose significant recycling challenges as they cannot be easily reprocessed or remoulded. A promising alternative is Elium, a novel thermoplastic resin that offers mechanical properties similar to thermoset polymers while providing the added benefit of chemical recyclability through solvolysis in acetone. This raises an important question: can a recyclable Elium composite match or even surpass the durability of a conventional epoxy composite, particularly in demanding structural applications? In our study, we compare the fatigue performance of Elium (191SA, 151-XO) glass fibre composites to conventional epoxy (RIMR 135, RIMH 137) glass fibre composites. Results indicate that Elium composites demonstrate superior fatigue resistance compared to their epoxy counterparts. The combination of enhanced fatigue durability and chemical recyclability highlights the potential of Elium composites as a sustainable alternative to conventional epoxy-based systems for long-term structural applications. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.2025 KW - Polymer matrix composites KW - Recycling KW - Elium KW - Fatigue performance PY - 2025 AN - OPUS4-62936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Digital Transformation in Materials Science through Semantic Technologies and Knowledge Graphs N2 - The field of materials science is undergoing a transformative shift driven by digitalization. In this respect, semantic and AI technologies are paving the way for advancements in materials development, design, and optimization while leaping towards an Industry 4.0 environment. Addressing the dual challenges of quality assurance and data interoperability, this presentation examines the integration of semantic technologies and knowledge representation methods. By adhering to FAIR principles, this approach enhances data management, storage, and reuse. That way, both machine-actionable and human-understandable data structures crucial for digital research environments are fostered. This presentation focuses on the ‘platform MaterialDigital’ (PMD) initiative, which aims to support efforts from both industrial and academic sectors to solve digitalization challenges and implement sustainable digital solutions. Besides establishing structures to create virtual material data spaces, PMD develops solutions for systematizing and unifying the handling of hierarchical, process-dependent material data. Semantic technologies play a crucial role in digitalization efforts as they enable the storage, processing, and querying of data in a contextualized form. Therefore, the development and prototypical application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. This includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. Its integration into daily lab life is demonstrated through its application to electronic lab notebooks (ELN). This illustrates potentials of standardized protocols and automation-ready solutions for managing diverse experimental data across different sources. Outlining best practices and illustrating the possibilities that semantic technologies bring to modern labs, examples from materials processing and mechanical testing will underscore how knowledge graphs bridge the gap between data and decision-making in materials science, with potential for increased productivity and streamlined workflows across the field. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 03.04.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - Data Interoperability KW - PMD Core Ontology PY - 2025 AN - OPUS4-62866 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Siefke, Lennart A1 - Linden, Anna T1 - Towards a robust automated surface inspection method for CT-scanned cannulas N2 - For certain cardiovascular diseases, cannulas are implanted into the blood circuit. To match the patients individual anatomy of the heart, there is research for cannulas to be custom-designed and manufactured aided by 3D printing. However, cannulas have to hold very high standards with regard to the smoothness of their surfaces, as rough patches can lead to formation of blood clots. Therefore, this work uses computer vision to detect such patches as part of quality assurance. First, the produced cannula is scanned using a precise CT scanner and transformed into a 3D mesh object. Rough patches in an otherwise smooth but curved surface are detected by using cosine similarity between neighboring faces and a statistical evaluation. In the end, this method is able to raise a warning when curved surfaces are not smooth enough and visualizes the problematic patches. However, there is just limited access to test data currently and the scanner used needs to be upgraded. T2 - 3D in Science & Applications (3D-iSA) 2024 CY - Berlin, Germany DA - 26.11.2024 KW - Algorithm KW - Additive manufacturing KW - Surface evaluation PY - 2025 UR - https://www.gfai.de SN - 978-3-942709-34-7 SP - 66 EP - 70 AN - OPUS4-63057 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rosenbusch, Sjard Mathis A1 - Diercks, Philipp A1 - Kindrachuk, Vitaliy A1 - Unger, Jörg F. T1 - Integrating custom constitutive models into FEniCSx: A versatile approach and case studies N2 - The development and integration of user-defined constitutive relationships into finite element (FE) tools using standardized interfaces play a pivotal role in advancing the capabilities of FE solvers for structural mechanics applications. While commercial FE solvers like Abaqus and Ansys have designed their interfaces to provide custom stresses, tangents, and updated history variables, the open-source solver FEniCSx remains efficient only when the constitutive update has an analytical representation. This restricts the application of FEniCSx for non-linear structural mechanics. Since FEniCSx has become a powerful and popular open-source tool for solving partial differential equations, particularly due to its automatic computation of Hessians, we aim to develop a generalized interface to enhance its capability for constitutive modeling. This approach will address complex constitutive equations that require iterative solutions at the quadrature point level. Specific implementation challenges, such as using return-mapping procedures, can then be managed commonly. The provided interface for custom constitutive models offers a versatile way to implement them in various languages, including C++, Python, Rust, and Fortran. Finally, with UMATs for viscoplastic models as an example, we demonstrate how existing user subroutines can be incorporated into the interface and utilized within the FEniCSx framework. KW - Finite element method KW - Constitutive models KW - FEniCSx KW - UMAT KW - Rust KW - Python KW - C++ PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-630439 DO - https://doi.org/10.1016/j.advengsoft.2025.103922 SN - 0965-9978 VL - 206 SP - 1 EP - 11 PB - Elsevier CY - Amsterdam AN - OPUS4-63043 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rodricks, Carol T1 - Advancing Sustainable Composites: Challenges and innovations N2 - With the increased use of carbon fibre polymer matrix composites comes the important question of their management at the end of their life cycle. Given the high costs associated with carbon fibre production, recycling carbon fibres from composite waste is a desirable source of reinforcing fibres for new applications. However, current recycling methods result in recycled carbon fibres that are short with little to no orientation which can only be used in applications requiring intermediate strength at a fraction of the potential of the continuous, aligned virgin fibres. Thus, a method to recycle fibres with their original length and orientation intact is vital to truly realising a circular economy for carbon fibre polymer composites. Our research introduces a novel hierarchical composite aimed at preserving the length and orientation of carbon fibres on recycling. Virgin carbon fibres are encapsulated in an insoluble epoxy matrix to form tapes that serve as the primary units of the hierarchical structure. The primary epoxy matrix protects the fibres from chemical and environmental elements while maintaining their permanent orientation. The primary tape units are subsequently embedded in a secondary recyclable matrix polymer to make larger composite structures. Elium, a thermoplastic that dissolves in acetone and has mechanical properties comparable to epoxy, was chosen as the secondary matrix of choice in this study. This approach aims to achieve a composite that is mechanical equivalent to thermoset composites while facilitating easy recycling with minimal impact on the fibres in the primary unit. T2 - Materials Week 2025 CY - Frankfurt am Main, Germany DA - 02.04.25 KW - Recycling KW - Carbon fibres KW - Mechanical testing KW - Polymer-matrix composites (PMCs), micromechanics KW - Elium PY - 2025 AN - OPUS4-63004 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Simkin, Roman T1 - Identifying the initial corrosion fatigue failure based on dropping electrochemical potential N2 - The corrosion fatigue of duplex stainless-steel X2CrNiMoN22-5-3 can be determined by purely alternating axial cyclic load to failure using hour-glass shaped specimens. The experimental setup comprises a corrosion chamber allowing for the circulation of an aquifer electrolyte heated to 369 K simulating a carbon capture and storage as well as geothermal power plant environment. During engineering of a carbon storage site or geothermal power plant, it may be crucial to determine the failure onset of a component beforehand. Therefore, an algorithm with 93.3% reliability was established based on splitting the measured potential values into ten time series with a capacity of ten values. The failure of corrosion fatigue specimens in a geothermal environment correlates to the drop of the curves of the electrochemical potential which is measured simultaneously within the corrosion chamber. Crack initiation was, therefore, successfully derived from the electrochemical potential. KW - Corrosion fatigue KW - Surface corrosion KW - CO2 KW - Crack initiation KW - Geothermal energy production PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-629310 DO - https://doi.org/10.3390/app15010403 SN - 2076-3417 VL - 15 IS - 1 SP - 1 EP - 15 PB - MDPI CY - Basel AN - OPUS4-62931 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Kumar, Sumit A1 - Swaminathan, Srinivasan A1 - Hesse, Rene A1 - Goldbeck, Hennig A1 - Ding, Wenjin A1 - Bonk, Alexander A1 - Bauer, Thomas T1 - Understanding the effect of oxide ions on Solar Salt chemistry and corrosion mechanism of 316L stainless steel at 600 °C N2 - Solar Salt (60 wt% NaNO3, 40 wt% KNO3), used in Concentrated Solar Power (CSP) Thermal Energy Storage (TES) technology, can decompose into various products at elevated temperatures, with oxide ions being one of the known corrosive byproducts. The study mimics Solar Salt aging by intentionally adding sodium peroxide (Na2O2) and sodium oxide (Na2O) at concentrations of 0.005–0.33 wt% to investigate their role in the corrosion of austenitic stainless steel at 600 °C in typical operating conditions. Salt chemistry (nitrite, nitrate, oxide ions, and metal cations) was analyzed every 24 h, and steel corrosion after 168 h was assessed by weight change, corrosion rate, phase analysis, and cross-sectional morphology. Results reveal that at or above 0.135 wt% added Na2O2/Na2O leads to a quasi-steady-state equilibrium of oxide ions in the salt. Interestingly, at these concentrations, the presence of steel further decreases oxide ion concentration. Furthermore, above 0.135 wt%, the corrosion rate increases significantly, along with increased spallation, porosity and disintegration of the corrosion layer, forming a non-protective layer. This study highlights the critical role of oxide ions in the corrosion process. KW - Solar Salt KW - High temperature corrosion KW - Thermal Energy Storage KW - Alkali oxides KW - Austenitic stainless steel PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-628463 DO - https://doi.org/10.1016/j.corsci.2025.112849 SN - 1879-0496 VL - 249 SP - 1 EP - 17 PB - Elsevier Ltd. AN - OPUS4-62846 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nguyen, Ngoc Tam Thi T1 - Reinventing Piping for Hydrogen Applications – A Composite Approach N2 - A key step towards achieving climate neutrality in the European Union (EU) by 2050 is the transition to renewable energy sources. Green hydrogen plays a central role in this shift but remains costly, particularly through the utilization of PEM electrolysis. Currently, around 50% of the costs associated with electrolyser systems are attributed to system peripherals, underscoring the potential for cost savings through standardization and the use of cost-effective materials [Tja17, IRE20]. In the collaborative project "PolyH2Pipe", the Institute of Plastics Processing in Industry and Craft (IKV), the Welding and Joining Institute (ISF) and BAM Division 5.3 are developing media-carrying pipe systems made of continuous fiber-reinforced thermoplastics (TP-FR) for hydrogen applications. The project aims to design these pipes, develop suitable joining techniques and validate the requirements for these piping systems. This research initiative serves as a foundational basis for the subsequent market introduction of large-scale TP-FR pipe systems for electrolysers and fuel cell systems. Initial test results will be presented as a part of the talk during the colloquium. T2 - H2Safety Colloquium - Materials compatibility and properties CY - Online meeting DA - 14.05.2025 KW - Hydrogen KW - Polymer Matrix Composites KW - Electrolyser KW - Piping PY - 2025 AN - OPUS4-63134 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Nguyen, Ngoc Tam Thi T1 - Polymer Matrix Composite (PMC) piping for hydrogen applications N2 - A significant step towards achieving climate neutrality in the European Union (EU) by 2050 is the conversion of the energy supply to renewable energy sources. The availability of hydrogen (H₂) as a flexible energy source in sufficient quantities is currently a central challenge. At present, hydrogen is mainly produced from fossil fuels such as natural gas, while water electrolysis only contributes 4% of total production. Less than 0.1 % of global production comes from renewable energy sources [IRE20, NN17]. Compared to the production of grey hydrogen, the production of green hydrogen with PEM electrolysers is still associated with high costs. Reducing the procurement and production costs of PEM electrolysers is therefore a key factor in realising the goals of the EU's hydrogen strategy. Around 50 % of the system costs are attributable to the system peripherals, meaning that savings can be achieved through the standardisation of system components and the use of more cost-efficient materials [Tja17, IRE20]. Currently, cost-intensive steel materials are used to guide media systems and cooling circuits in the plant periphery. Substitution by polymer materials offers a high cost-saving potential due to automated production processes and simple joining techniques. In the collaborative project ‘PolyH2Pipe’, which is being carried out by the Institute of Plastics Processing in Industry and Craft (IKV), the Welding and Joining Institute (ISF) and BAM-5.3, continuous fibre-reinforced thermoplastic (TP-FR) pipe systems are being designed, joining techniques developed and the requirements for the media piping validated. The objective of the research project is to conduct preparatory measures to initiate market launch activities for large-scale production of TP-FR media pipes for H2 electrolyser and fuel cell systems. In the context of the poster presentation, the overarching project and the BAM sub-project will be presented with initial test results. T2 - 29. Nationales SAMPE Symposium CY - Aachen, Germany DA - 02.04.2025 KW - Hydrogen KW - Polymer Matrix Composites KW - Electrolyser KW - Piping PY - 2025 AN - OPUS4-63133 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraa, Lucas A1 - Rodricks, Carol A1 - Kalinka, Gerhard A1 - Roetsch, Karl A1 - Scheffler, Christina A1 - Sambale, Anna A1 - Uhlig, Kai A1 - Stommel, Markus A1 - Trappe, Volker T1 - Characterisation and Modelling of the Fibre-Matrix Interface of Short Fibre Reinforced Thermoplastics using the Push-Out Technique N2 - This study investigates the suitability of the single fibre push-out (SFPO) test for the determination of the interfacial shear strength (IFSS) of injection moulded short fibre reinforced thermoplastics. It includes a detailed description of the required sample preparation steps and the boundary conditions of the SFPO setup. Experimental SFPO tests were carried out on PA66 GF, PPA GF35 and PA6 GF50 materials. Furthermore, a finite element model was set up to simulate the behaviour of these materials during this test. The numerical results showed that the inhomogeneous stress distribution in the fibre-matrix interphase during the test causes the measured apparent IFSS to underestimate the true strength of the interphase. The simulations put the experimental results into perspective and provide valuable information for the further development of the test setup. This study therefore not only provides new insights into the interphase strength of injection moulded short fibre reinforced thermoplastics, but also an insight into local load conditions during testing and thus an indication of the true IFSS. KW - GFRP KW - Interface KW - fibre matrix bond KW - single fibre push-out PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-626087 DO - https://doi.org/10.1016/j.compositesb.2025.112317 SN - 1879-1069 VL - 297 SP - 1 EP - 8 PB - Elsevier Ltd. CY - Niederlande AN - OPUS4-62608 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - Plattform MaterialDigital (PMD): Konsortium, Zielsetzung, Core Ontology N2 - Die Materialwissenschaft und Werkstofftechnik (MSE) durchläuft derzeit eine digitale Transformation, die ein strukturiertes und interoperables Datenmanagement erfordert. Die Plattform MaterialDigital (PMD) adressiert diese Herausforderungen mit der PMD Core Ontology (PMDco), die inzwischen in Version 3.0 vorliegt. Diese mittlere Ontologieebene schafft eine Brücke zwischen abstrakten Top-Level-Ontologien wie der ISO/IEC 21838-2 standardisierten Basic Formal Ontology (BFO) und spezifischen domänenspezifischen Vokabularen. Ziel ist die Förderung semantischer Interoperabilität sowie die Nachvollziehbarkeit und Wiederverwendbarkeit von Daten entlang der gesamten Wertschöpfungskette in der MSE. Die Präsentation gibt einen Überblick über die Zielsetzung des PMD-Konsortiums, die Community-getriebene Entwicklung der PMDco sowie ihre Rolle in digitalen Workflows und Demonstratoren. Praxisbeispiele beinhalten die semantische Modellierung von Zugversuchen gemäß ISO 6892-1:2019-11 mithilfe der darauf aufbauenden Zugversuch-Ontologie (TTO) sowie die Umwandlung experimenteller Daten von Studierenden in maschinenlesbare Wissensgraphen über eine elektronische Laborbuch-Pipeline. Zudem wird die Ontologieentwicklung durch NLP-gestützte Ansätze (z. B. für Mikroskopie) sowie die Harmonisierung heterogener Datenquellen (z. B. im Orowan-Demonstrator) vorgestellt. Damit leistet PMDco einen entscheidenden Beitrag zur digitalen Zukunft der Materialforschung. T2 - Abschlusskolloquium LeBeDigital CY - Berlin, Germany DA - 04.06.2025 KW - Semantic Data KW - Data Integration KW - Digitalisierung KW - Digitale Transformation KW - Plattform MaterialDigital PY - 2025 AN - OPUS4-63295 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - GlasDigital: Data-driven workflow for accelerated glass development N2 - Glasses stand out by their wide and continuously tunable chemical composition and large variety of unique shaping techniques making them a key component of modern high technologies. Glass development, however, is still often too cost-, time- and energy-intensive. The use of robotic melting systems embedded in an ontology-based digital infrastructure might overcome these problems. As part of the German research initiative MaterialDigital [1], the joint project GlasDigital took first steps in this direction combining all main components required for accelerated data driven glass development. For this purpose, a robotic high throughput glass melting system was equipped with inline sensors for process monitoring, machine learning (ML)-based adaptive algorithms for process monitoring and optimization, novel tools for high throughput glass analysis and ML-based algorithms for glass design, including data mining as well as property and process modelling. The talk gives an overview how these tools are interconnected and illustrates their usability. T2 - 27th International Congress on Glass 2025 CY - Kolkata, India DA - 20.01.2025 KW - Materials digitalisation PY - 2025 AN - OPUS4-63820 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -