TY - CONF A1 - Kiefer, P. A1 - Balzer, R. A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Behrens, H. A1 - Deubener, J. T1 - Statistical analysis of subcritical crack growth in water bearing soda-lime silicate glasses N2 - The talk was given at the PNCS-ESG 2018 in Saint Malo and summarizes the actual findings about Vickers induced crack growth in water bearing soda-lime silicate glasses. T2 - 15th International Conference on the Physics of Non-Crystalline Solids & 14th European Society of Glass Conference CY - Saint Malo, France DA - 09.07.2018 KW - Water speciation KW - Vickers KW - Crack growth KW - Soda-lime silicate glass PY - 2018 AN - OPUS4-45707 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Gaber, M. T1 - VACUUM HOT EXTRACTION (VHE-MS): Concentration, diffusion and degassing of volatiles N2 - Der Vortrag gibt eine Einführung in die Methode der Vakuumheißextraktion und beschreibt die Anwendungsmöglichkeiten der an der BAMN betriebenen Anlage. T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - TU Berlin, Germany DA - 26.1.2018 KW - Gasabgabe KW - Diffusion KW - Gasgehalt PY - 2018 AN - OPUS4-45665 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Gaber, M. A1 - Reinsch, Stefan T1 - Thermal Analysis and Relaxation Phenomena in Oxide Glasses N2 - Wasser beeinflusst empfindlich eine Vielzahl von thermisch aktivierten Relaxationsphänomenen in Gläsern wie die Spannungsrelaxation, das unterkritische Risswachstum, innere Reibung, Viskosität, Sinterverhalten und Kristallisation. Thermische Methoden können dabei wesentliche Beiträge zum Verständnis dieser Phänomene liefern. Der Vortrag gibt einen Überblick über die Möglichkeiten der VakuumHeißExtraktion (VHE) zur Untersuchung des Wassergehalts, des Wasserabgabeverhaltens und der Wassermobilität sowie über den Einfluss des Wassers auf die innere Reibung (DMA). N2 - Dissolved water decisively influences numerous thermally activated relaxation phenomena in glasses like stress relaxation, sub-critical crack growth, internal friction, viscosity, sintering, and crystallization. Thermoanalytical methods can essentially help for better understanding of these phenomena. The lecture introduces the Vacuum Hot Extraction method (VHE) and illustrates its possibilities for measuring water content, degassing and mobility. As another thermoanalytical method, the Dynamic Mechanical Themoanalysis (DMA), allowing to study the effect of dissolved water on the internal friction in glasses, is introduced. T2 - Spring school DFG SPP 1594 CY - Hannover, Germany DA - 06.03.2018 KW - Wasser KW - Silicatglas KW - Relaxationsphänomene KW - Relaxation KW - Thermoanalytical Methods KW - Glass KW - Dissolved water PY - 2018 AN - OPUS4-45668 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Deubener, J. A1 - Behrens, H. T1 - Wasser in Silicatglas N2 - Der Vortrag gibt einen Überblick über den Stand des Wissens zum strukturellen Einbau von Wasser in Silicat- und Boratgläsern, den Einfluss des gelösten Wassers auf deren Viskosität sowie zu den strukturellen Vorstellungen zum Wassertransport. T2 - 1. Fachsymposium der Glasapparatebauer CY - Munich, Germany DA - 19.04.2018 KW - Wasser KW - Glass KW - Struktur PY - 2018 AN - OPUS4-45669 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf T1 - Glass Sintering with Concurrent Crystallization and Foaming N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered glass-ceramics, glass matrix composites or glass bonded ceramics with tailored mechanical, thermal, electrical and optical properties and complex shape. Its wide and precise adjustability makes this class of materials a key component for advanced technologies. Processing of glass or composite powders often allow even more flexibility in materials design. At the same time, however, processing can have substantial effects on the glass powder surface and sinterability. Thus, mechanical damage and surface contamination can strongly enhance surface crystallization, which may retard or even fully prevent densification. Whereas sintering and concurrent crystallization have been widely studied, partially as cooperative effort of the TC7 of the ICG, and although glass powder sintering is predominantly applied for glasses of low crystallization tendency, sintering is also limited by gas bubble formation or foaming. The latter phenomenon is much less understood and can occur even for slow crystallizing glass powders. The lecture illustrates possible consequences of glass powder processing on glass sintering, crystallization and foaming. T2 - 7th Int Congress on Ceramics, Symposium Frontiers of Glass Science CY - Iguacu, Brazil DA - 17.06.2018 KW - Glass KW - Powder KW - Sintering KW - Foaming PY - 2018 AN - OPUS4-45670 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grelle, Tobias A1 - Probst, Ulrich A1 - Jaunich, Matthias A1 - Skrotzki, Birgit A1 - Wolff, Dietmar T1 - Creep investigations on aluminum seals for application in radioactive waste containers N2 - In Germany spent nuclear fuel and high level radioactive waste is stored in interim storage containers with double lid systems. Those lids are equipped with metal seals (e.g. Helicoflex®) that ensure the safe enclosure of the inventory. The used metal seals consist of three components as can be seen in the cross-sectional view in Figure 1. The innermost part is a helical spring that is surrounded by an inner jacket made of stainless steel. The outer jacket that is made of a softer material which in case of assembly in the aforementioned storage containers is silver or aluminum (i.e. Al 99.5). During application the seal is compressed and due to the restoring force of the helical spring, the outer jacket is plastically deformed and adapts to the sealing surface. Hence, leakage paths are closed and the sealing function is generated. In Germany the above-mentioned containers are licensed for up to 40 years of interim storage, which in case extended storage becomes necessary before a final repository is available will have to be extended to even longer periods. Therefore, the evaluation of the long-term behavior of the seals is necessary, taking into account storage conditions, decay heat and possible mechanical loads as well. At Bundesanstalt für Materialforschung und –prüfung (BAM) long-term investigations are being conducted in which seals are assembled in test flanges and aged at temperatures ranging from room temperature to 150°C for accelerated aging. The aged seals are tested semi-annually (after the first 6 months in which the seals are tested more frequently) regarding the sealing performance, the remaining seal force, and the useable resilience upon decompression. Results of these investigations have been published over the past years (e.g. Grelle, Wolff, Probst, Jaunich, & Völzke, 2017; Völzke, Wolff, Probst, Nagelschmidt, & Schulz, 2014). It was found that the seal force and the useable resilience decrease with time and temperature, which is in agreement with the result of other studies (Sassoulas et al., 2006; Wataru et al., 2016) as well. Geometry change of the outer jacket has been identified as the main reason for this seal behavior. At the prevailing operating temperatures and stresses the aluminum is subjected to creep deformation leading to a thinning of the outer jacket. Since the seal groove depth remains unchanged the helical spring expands, which in turn leads to a decrease of the generated spring and seal force. Although the main reason for the change of seal parameters over time and temperature is known, a detailed characterization of the seal behavior and a reliable prediction of the parameter development for aging times that exceed the experimental time frame have not been possible, yet. For deeper understanding of the aging processes, an Investigation program, which is covered in this contribution, is conducted at Bundesanstalt für Materialforschung und –prüfung (BAM) that focusses on the behavior of the aluminum jacket and its influence on the long-term sealing performance. The program investigates properties of material samples as well as the behavior of the seal as a component. Original sheet material of the same aluminum that is used for manufacturing of the seals is investigated in compression creep tests. For this, a DMA (dynamic mechanical analysis) machine is employed (here used for static tests) that allows for a measurement of the specimens deformation under forces of up to 500 N. The advantage of this method is that the original material can be tested in the same shape as used for the seals which is 0.5 mm thick sheet material. For investigation of tensile creep standard specimens are used, that were machined from surrogate material of the same composition and annealing condition. Furthermore, aluminum seals that are cut into smaller segments are assembled in flanges and placed in heating chambers at temperatures ranging from 23°C to 150°C. After different periods of time from 3 days to 300 days the segments are taken out of the flanges and are investigated, thus giving information on different states of aging. Measurements of the development of the seal contact width and the aluminum jacket thickness are done with an optical microscope. Further investigations on the segments will include metallography and hardness measurements. From the detailed material and component behavior including the results of the long-term seal force and useable resilience investigations a better understanding of the overall seal behavior can be gained. The aim is to contribute to the development of material models and analytical approaches for the prediction of the sealing behavior in dependence of time and temperature. T2 - International Conference on Aluminum Alloys CY - Montreal, Canada DA - 17.06.2018 KW - Metal seal KW - Creep KW - Long-term behavior PY - 2018 SN - 978-1-926872-41-4 SP - 1 EP - 2 AN - OPUS4-45844 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Schadow, Florian A1 - Nielow, Dustin A1 - Trappe, Volker T1 - Air-coupled ultrasonic ferroelectret transducers with additional bias voltage for testing of composite structures N2 - Common air-coupled transducers for non-destructive testing consist of a piezocomposite material and several matching layers. Better acoustical matching to air is achieved by transducers based on charged cellular polypropylene (PP). This material has about hundred times lower acoustic impedance than any piezocomposite, having about the same piezoelectric coefficient. The piezoelectric properties of cellular PP are caused by the polarization of air cells. Alternatively, a ferroelectret receiver can be understood as a capacitive microphone with internal polarization creating permanent internal voltage. The sensitivity of the receiver can be increased by applying additional bias voltage. We present an ultrasonic receiver based on cellular PP including a high-voltage module providing bias voltage up to 2 kV. The application of bias voltage increased the signal by 12 to 15 dB with only 1 dB increase of the noise. This receiver was combined with a cellular PP transmitter in through transmission to inspect several test specimens consisting of glass-fiber-reinforced polymer face sheets and a porous closed-cell PVC core. These test specimens were inspected before and after load. Fatigue cracks in the porous PVC core and some fatigue damage in the face sheets were detected. These test specimens were originally developed to emulate a rotor blade segment of a wind power plant. Similar composite materials are used in lightweight aircrafts for the general aviation. The other inspected test specimen was a composite consisted of glass-fiber-reinforced polymer face sheets and a wooden core. The structure of the wooden core could be detected only with cellular PP transducers, while commercial air-coupled transducers lacked the necessary sensitivity. Measured on a 4-mm thick carbon-fiber-reinforced polymer plate, cellular PP transducers with additional bias voltage achieved a 32 dB higher signal-to-noise ratio than commercial air-coupled transducers. T2 - 10th International Symposium on NDT in Aerospace CY - Dresden, Germany DA - 26.10.2018 KW - Airborne ultrasonic testing KW - Air-coupled ultrasonic testing KW - Ferroelectret KW - Composites KW - Rotor blade PY - 2018 AN - OPUS4-46656 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gaal, Mate A1 - Schadow, Florian A1 - Nielow, Dustin A1 - Trappe, Volker T1 - Air-coupled ultrasonic ferroelectret transducers with additional bias voltage for testing of composite structures N2 - Common air-coupled transducers for non-destructive testing consist of a piezocomposite material and several matching layers. Better acoustical matching to air is achieved by transducers based on charged cellular polypropylene (PP). This material has about hundred times lower acoustic impedance than any piezocomposite, having about the same piezoelectric coefficient. The piezoelectric properties of cellular PP are caused by the polarization of air cells. Alternatively, a ferroelectret receiver can be understood as a capacitive microphone with internal polarization creating permanent internal voltage. The sensitivity of the receiver can be increased by applying additional bias voltage. We present an ultrasonic receiver based on cellular PP including a high-voltage module providing bias voltage up to 2 kV. The application of bias voltage increased the signal by 12 to 15 dB with only 1 dB increase of the noise. This receiver was combined with a cellular PP transmitter in through transmission to inspect several test specimens consisting of glass-fiber-reinforced polymer face sheets and a porous closed-cell PVC core. These test specimens were inspected before and after load. Fatigue cracks in the porous PVC core and some fatigue damage in the face sheets were detected. These test specimens were originally developed to emulate a rotor blade segment of a wind power plant. Similar composite materials are used in lightweight aircrafts for the general aviation. The other inspected test specimen was a composite consisted of glass-fiber-reinforced polymer face sheets and a wooden core. The structure of the wooden core could be detected only with cellular PP transducers, while commercial air-coupled transducers lacked the necessary sensitivity. Measured on a 4-mm thick carbon-fiber-reinforced polymer plate, cellular PP transducers with additional bias voltage achieved a 32 dB higher signal-to-noise ratio than commercial air-coupled transducers. T2 - 10th International Symposium on NDT in Aerospace CY - Dresden, Germany DA - 26.10.2018 KW - Airborne ultrasonic testing KW - Air-coupled ultrasonic testing KW - Ferroelectret KW - Composites KW - Transducers PY - 2018 SP - 1 EP - 6 AN - OPUS4-46657 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - Diese Arbeit beschreibt eine Methode für die Ermittlung einer Fließfunktion für additiv gefertigte Bauteile des Werkstoffs S316L. Ein Kristallplastizitätsmodell wird zunächst mit experimentellen Daten kalibriert. Anschließend werden mit diesem Modell sogenannte virtuelle Experimente durchgeführt, die die prozeßspezifische Mikrostruktur in Form von kristallographischen und morphologischen Texturen miteinbeziehen. Diese Simulationen werden mit einem representativen Volumenelement (RVE) durchgeführt, das aus EBSD/CT-Scans an additiv gefertigten Proben generiert wurde und daher die Kornstruktur und Kristallorientierungen enthält. Die virtuellen Experimente werden durchgeführt, um anhand der damit erhaltenen Fließpunkte eine anisotrope Barlat-Fließfunktion zu bestimmen. Dieser skalenübergreifende Ansatz ermöglicht die Simulation großer Strukturen, für die die Anwendung eines Kristallplastizitätsmodells numerisch zu teuer wäre. N2 - This work presents a method for the yield function determination of additively manufactured parts of S316L steel. A crystal plasticity model is calibrated with test results and used afterwards to perform so-called virtual experiments, that account for the specific process-related microstructure including crystallographic and morphological textures. These simulations are undertaken on a representative volume element (RVE), that is generated from EBSD/CT-Scans on in-house additively manufactured specimen, considering grain structure and crystal orientations. The results of the virtual experiments are used to determine an anisotropic Barlat yield function, that can be used in a macroscopical continuum-sense afterwards. This scale-bridging approach enables the calculation of large-scale parts, that would be numerically too expensive to be simulated by a crystal plasticity model. T2 - 3. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 07.11.2018 KW - Additive manufacturing KW - Scale-bridging KW - Crystal plasticity KW - Virtual experiments KW - Anisotropy PY - 2018 SN - 2509-8772 SP - 153 EP - 158 PB - DVM CY - Berlin AN - OPUS4-46570 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Roohbakhshan, Farshad A1 - Olbricht, Jürgen A1 - Fedelich, Bernard A1 - Skrotzki, Birgit T1 - Dislocation-based modeling of high temperature deformation and fatigue in P92 ferritic-martensitic steels N2 - The employment of renewable energy resources, which are naturally intermittent, for electricity generation has altered the working conditions of conventional power plants from continuous (baseload) to cyclic or flexible operation. For a long time, 9-12% Cr ferritic-martensitic stainless steels have been widely used in power plants due to their favorable characteristics such as high creep strength at high temperatures and oxidation and corrosion resistance. The components of power plants are subjected to long term cyclic loadings including fatigue and creep-fatigue at high temperatures. As ferritic-martensitic steels are known to exhibit cyclic softening when subjected to such loading scenarios, it is crucial to study the material response in such conditions. Since it is impossible to test the material behavior exactly as the operation conditions of power plants, due to technical difficulties and cost issues, it is necessary to develop physically-based material models that can predict the material behavior in more realistic situations. In recent years, many material models have been proposed to describe the behavior of 9-12% Cr ferritic-martensitic stainless steels, which follow phenomenological or physically-based approaches. Phenomenological models provide a stress-strain relation based on empirical observations although they usually lack physical background. To alleviate this drawback and to allow for more flexibility and wider ranges of strain-rate and temperature, physically-based models are suggested. In this approach, microstructural evolution, dislocation movement and/or kinetics of plastic deformation processes are included. The physically-based models allow for a better extrapolation from the experiment results to other operation conditions and their material constants can be interpreted physically. Compared to the former approach, the material behavior can be described more accurately and flexibly and the number of material constants is less in general. In the presented work, the existing micromechanical models developed for P92 steel are compared and extended to allow for new dislocation-based strengthening/cyclic mechanisms. Their performance is assessed in the light of mechanical test data from creep-fatigue and thermo-mechanical fatigue experiments and detailed characterizations of the microstructure evolution in the fatigued material. T2 - 12th International Fatigue Congress CY - Poitiers, France DA - 27.05.2018 KW - 9-12% Cr ferritic-martensitic steels KW - Cyclic softening KW - Micromechanical model KW - Microstructural evolution KW - P92 steels PY - 2018 AN - OPUS4-47101 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piechotta, Christian A1 - Goedecke, Caroline A1 - Sojref, Regine T1 - Transformation of the antidiabetic drug metformin N2 - For years there have been more and more reports on the presence of drugs in the aquatic environment. Due to the demographic change, the consumption of pharmaceuticals has risen sharply. After taking the drugs, they are partly metabolized in the human body. However, the metabolism is not complete so that both the metabolites and non-metabolized amounts of the parent compounds are excreted. These compounds reach the waste water and afterwards the sewage treatment plants. In sewage treatment plants transformation products can be formed by the oxidative conditions during wastewater treatment processes. The transformation products may have a higher toxicity than the actual environmental pollutants and are often only partly removed during the waste water treatment. Since a lot of these compounds are still unknown, the transformation products are not detected by target analysis used in sewage treatment plants and are often released undetected in the aquatic ecosystems. The released substances may be subject to additional transformation processes in the environment. Pharmaceuticals produced in high amounts can be already detected in the μg/L range in water bodies worldwide. Metformin and its major transformation product guanylurea are one of the main representatives. Metformin is the drug of choice for treating type 2 diabetes. The drug therapy for diabetes mellitus has increased significantly in recent years. In the year 2015 1500 tons of metformin were prescribed in Germany (for statutory insured persons). Metformin is not metabolized in the human body and is excreted unchanged therefore concentrations between 57 μg/L and 129 μg/L are found in German waste water treatment plants influents. In this work the transformation of the antidiabetic drug metformin is investigated. The degradation of metformin is initialize by commercial water treatment techniques like UV-radiation or noncommercial techniques like heterogenous photocatalysis based on titanium dioxide. The degradation of metformin and resulting transformation products are analyzed by LC-MS/MS and LC-HRMS. T2 - SPEA 10 CY - Almeria, Spain DA - 04.06.2018 KW - Metformin KW - Photocatalysis PY - 2018 AN - OPUS4-47030 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Czediwoda, Fabian A1 - Fedelich, Bernard A1 - Stöhr, B. A1 - Göhler, T. A1 - Völkl, R. A1 - Nolze, Gert A1 - Glatzel, U. T1 - A numerical approach to model high-temperature creep behaviour of Ni-base superalloys from microstructural morphology to grain size scales N2 - A constitutive model for the mechanical behaviour of single crystal Ni-base superalloys under high temperature conditions has been developed in the framework of a Cooretec project in cooperation with Siemens AG, MTU Aero Engines AG and University Bayreuth. In addition to the conventional material properties e.g. elastic constants, the model requires the parameters of the initial microstructure as an input. Thus, the γ’-precipitate size and the channel width of the γ-matrix were obtained from SEM micrographs. The model uses the slip system theory and describes the movement, multiplication and annihilation of dislocations in the channels. Furthermore, the cutting of precipitates is another mechanism contributing to the plastic flow. The evolution of the morphology due to rafting and its effects on the deformation have been implemented according to. The kinematic hardening is introduced as a stress tensor to realistically represent the strain hardening of arbitrary oriented single crystals. The mechanical behaviour of single crystal specimens has been experimentally investigated in tension tests at different strain rates and in creep tests under various loads. The constitutive model has been calibrated based on the experimental data for temperatures of 950°C and 850°C and the [001] and [111] crystallographic orientations. Finally, a micromechanical model was created to simulate the creep response of additive manufactured polycrystalline structures. An EBSD image is taken to obtain the grain geometry and their respective orientation. The grain boundaries are discretised using cohesive elements, whereas the single crystal model was applied to each grain in the representative volume. The polycrystal model is generated using Dream3D, NetGen and other software previously developed at the BAM. T2 - 6th European Conference on Computational Mechanics (ECCM 6) CY - Glasgow, UK DA - 11.06.2018 KW - Nickel-base superalloy KW - Creep KW - Rafting KW - Viscoplasticity KW - EBSD KW - Grain boundaries PY - 2018 AN - OPUS4-46973 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina A1 - Balzer, R. A1 - Kiefer, P. A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Behrens, H. A1 - Deubener, J. T1 - Sub-critical crack growth in silicate glasses N2 - Environmental conditions are known to influence sub-critical crack growth (SCCG) that are released from microscopic flaws at the glass surface, leading to stress corrosion phenomena at the crack tip. The processes at the crack-tip are complex and water has been identified as a key component governing SCCG at low crack velocities (region I). In particular, the influence of humidity accelerating crack propagation is well studied for industrial soda-lime silicate glasses, which are practically free (< 1000 ppm) of dissolved water. To shed light on the corrosion process, the situation at the crack-tip is reversed in the present study as dissolved water in larger fractions is present in the glass and crack propagation is triggered in dry environment. For this purpose, water-bearing silicate glasses of up to 8 wt% total water were synthesized in an internally heated pressure vessel at 0.5 GPa and compared to dry glasses of standard glass manufacturing. SCCG was measured using the double cantilever beam technique and by Vickers indentation. For dry glasses, three trends in the crack growth velocity versus stress intensity curve were found. The slope in region I limited by environmental corrosion increases in the order sodium aluminosilicate < sodium borosilicate ≲ sodium lead silicate. The velocity range of region II reflecting the transition between corrosion affected and inert crack growth (region III), varies within one order of magnitude among the glasses. The KI region of inert crack growth strongly scatters between 0.4 and 0.9 MPam1/2. For hydrous glasses, it is found that those of low Tg are more prone to SCCG. As water strongly decreases Tg, it promotes SCCG. First results indicate that molecular water has a dominating influence on SCCG. T2 - ICG Annual Meeting 2018 CY - Yokohama, Japan DA - 23.09.2018 KW - DCB KW - Glass KW - Crack growth KW - Water speciation PY - 2018 AN - OPUS4-47164 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Gesell, Stephan T1 - WP8 - RCS standardisation work N2 - The presentation presents a first work premise for the acceptable failrate of a hydrogen pressure vessel. Based on this premise, the basic algorithm for the analysis of given acceptance criteria is presented. T2 - TAHYA PSB Meeting#1 CY - TU Chemnitz, Germany DA - 20.11.2018 KW - FCH JU KW - TAHYA KW - Horizon 2020 KW - Safety assessment PY - 2018 AN - OPUS4-47178 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. A1 - Deubener, J. A1 - Reinsch, Stefan A1 - Marzok, Ulrich A1 - Müller, Ralf T1 - Glass structures with low H2-diffusity N2 - Effective hydrogen storage capacities are prerequisite for an efficient energy provision using fuel cells. Since glass has low intrinsic hydrogen permeability, it is a promising material for hydrogen storage containers as well as hydrogen diffusion barriers. Previous studies on oxidic glasses suggest a correlation between the glass composition and hydrogen permeation that was derived mainly from silica glass. In the present study, we concentrate on the relationship between thermodynamic (i.e., configurational entropy) and topologic (i.e., free volume, network polymerization) parameters. Experimental data were gathered well below the glass transition temperature, excluding significant effects caused by structural relaxation and chemical dissolution of hydrogen. The results of seven analysed glasses on the SiO2-NaAlO2 joint showed that the hydrogen permeability in fully polymerized glasses cannot solely be derived from the total free volume of the glass structure. Hence, evidence is provided that the size distribution of free volume contributes to hydrogen solubility and diffusion. Additionally, the results indicate that the configurational heat capacity ΔCp at Tg affects the hydrogen permeability of the investigated glasses. T2 - 92. Glastechnische Tagung der DGG CY - Bayreuth, Germany DA - 28.05.2018 KW - Hydrogen permeability KW - Atomic packing factor KW - Glass composition KW - Diffusion coefficient PY - 2018 AN - OPUS4-45900 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Eisermann, René A1 - Schukar, Marcus A1 - Nagel, Lukas A1 - Hickmann, Stefan A1 - Munzke, Dorit A1 - Trappe, Volker T1 - Characterising the material degradation of inner pressure-loaded GFRP-tube specimens using distributed strain sensing N2 - Glass-fibre-reinforced plastics (GFRP) are commonly used for the construction of pressure vessels and tanks for example in automotive and aerospace industries. Especially for pressure vessels used for the storage of natural gas or hydrogen with operation pressures up to 700 bar, an early material fatigue detection is of great interest. Measuring the distributed strain profile of GFRP structures helps to understand and detect material fatigue. In this article, we demonstrate the great potential of swept wavelength interferometry (SWI) based distributed strain sensing for the monitoring of pressure vessels made from GFRP. A resin transfer molding (RTM) process was used to manufacture GFRP-tube specimens. Commercial optical fibres with polyimid coating were glued to the surface externally in circumferential and axial direction. A cyclic load of up to 150 bar was applied to the samples using a servo-hydraulic test bench. Comparing the loaded and unloaded test conditions, we determined up to 2 % elongation in circumferential direction. We demonstrate reliable distributed strain measurements with sub-centimetre spatial resolution. By monitoring these high-resolution strain profiles, we were able to detect local material degradation that manifested itself as localized strain changes. Crucially, the material Degradation could be detected already after 75 % of dat the fatigue life before a crack appeared that led to leakage. T2 - Sensoren und Messsysteme - 19. ITG/GMA-Fachtagung CY - Nürnberg, Germany DA - 26.06.2018 KW - Distributed fibre optic sensors KW - Optical backscatter reflectometry KW - Swept wavelength interferometry (SWI) KW - Structural health monitoring (SHM) KW - Composite structures KW - Optical fibre PY - 2018 UR - https://ieeexplore.ieee.org/document/8436172/ SN - 978-3-8007-4683-5 SP - 239 EP - 242 PB - VDE VERLAG GMBH CY - Berlin AN - OPUS4-45887 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren A1 - Kleinbub, Sherin A1 - Böhning, Martin A1 - Niebergall, Ute A1 - Koerdt, Andrea T1 - Initial attachment of bacteria on PE-HD by fluorescence microscopy and colony-forming unit N2 - The first documentation of fuel biodeterioration dates back to the late 19th century. However, extensive studies concerning the microbial fuel contamination started in 1980’s. Polymeric fuel storage tanks containing diesel and biodiesel provide environmental conditions for microbial growth. Several studies demonstrated that bacteria, which were found in contaminated fuel systems, can use fuels as macronutrient; but such bacteria can also cause microbiologically influenced corrosion and fouling. The aim of this study is to investigate the initial attachment behavior of bacteria, isolated from a diesel contamination, on neat and photooxidized high-density polyethylene (PE-HD). Two common PE-HD’s, less- and biodiesel-stabilized, were radiated to UV light representing a tank exposed to sunlight. The effect of photooxidiation on PE-HD’s surface were characterized chemically by Fourier-transform infrared spectroscopy (FTIR). The attached bacteria Pseudomonas aeruginosa and Bacillus subtilis on the polymer surface were evaluated by fluorescence microscopy and colony-forming unit tests (CFU). T2 - MoDeSt2018 CY - Tokio, Japan DA - 02.09.2018 KW - PE-HD KW - Initial attachment KW - UV-irradiation PY - 2018 AN - OPUS4-45893 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Erdmann, Maren A1 - Wachtendorf, Volker A1 - Böhning, Martin A1 - Niebergall, Ute T1 - PE-HD as a polymeric fuel storage tank material: Photooxidation, fuel sorption and long-term storage N2 - High-density polyethylene (PE-HD) is a commodity thermoplastic polymer which is typically used for packing of dangerous goods. Its good resistance against photooxidation, fuels, chemicals and other environmental factors in addition to low production costs makes PE-HD attractive for fuel storage applications. Typical engine fuels stored in polymer tanks are petrol, diesel and biodiesel that receives increasing attention as proper alternative to fossil fuels. One of the major problems with biodiesel is its susceptibility to oxidize due to its chemical composition of unsaturated fatty acids which also can cause polymer degradation. The aim of this study is to investigate the influence of different environmental factors, UV radiation and commonly stored fuels, on the mechanical, physical and chemical properties of two types of PE-HD polymers (stabilized and non-stabilized). The influence on the mechanical properties was tested by Charpy and tensile tests, chemical and physical properties were evaluated by Fourier-transform infrared spectroscopy (FTIR) and by dynamical mechanical analysis (DMA) tests. Samples were characterized after varying exposure time of UV radiation and after fully and partially immersion in biodiesel. In addition, similar experiments were conducted using diesel for comparison. T2 - MoDeSt2018 CY - Tokio, Japan DA - 02.09.2018 KW - PE-HD KW - Biodiesel KW - UV-irradiation KW - Long-term storage KW - Diesel PY - 2018 AN - OPUS4-45894 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Fedelich, Bernard A1 - Epishin, A. A1 - Nolze, Gert A1 - Schriever, Sina A1 - Feldmann, Titus A1 - Ijaz, M. A1 - Viguier, B. A1 - Poquillon, D. A1 - Le Bouar, Y. A1 - Ruffini, A. A1 - Finel, A. T1 - Creep of single-crystals of nickel-base superalloys at ultra-high homologous temperature N2 - The creep behavior of single-crystals of the nickel-base superalloy CMSX-4 was investigated at 1288°C, which is the temperature of the hot isostatic pressing (HIP) treatment applied to this superalloy in the industry. It was found that at this super-solvus temperature, where no Gamma’-strengthening occurs, the superalloy is very soft and rapidly deforms under stresses between 4 and 16 MPa. The creep resistance was found to be very anisotropic, e.g. the creep rate of [001] crystals was about 11 times higher than that of a [111] crystal. The specimens of different orientations also showed a very different necking behavior. The reduction of the cross-section area psi of [001] crystals reached nearly 100%, while for a [111] crystal psi=62%. The EBSD analysis of deformed specimens showed that despite such a large local strain the [001] crystals didn’t not recrystallize, while a less deformed [111] crystal totally recrystallized within the necking zone. From the shape of deformed specimens and TEM investigations it was concluded that the main strain contribution resulted from <011> {111} octahedral slip. T2 - EuroSuperalloys 2018 CY - Oxford, UK DA - 09.09.2018 KW - Nickel-base superalloys KW - Single-crystals KW - Creep PY - 2018 AN - OPUS4-45989 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Welter, T. A1 - Marzok, Ulrich A1 - Reinsch, Stefan A1 - Müller, Ralf A1 - Deubener, J. T1 - Silicate glass structures with low hydrogen permeability N2 - Efficient energy provision using fuel cells requires effective hydrogen storage capacities. Glass is a material of low intrinsic hydrogen permeability and is therefore a promising material for hydrogen storage containers or diffusion barriers. Pioneer work on oxidic glasses seems to indicate a correlation between glass composition and hydrogen permeation, which was mainly derived from the behavior of silica glass. In this study, we focus on the relationship between topologic (free volume; network polymerization) and thermodynamic (configurational entropy) glass parameters. Experiments were performed well below the glass transition temperature, which excludes significant structural relaxation and chemical dissolution of hydrogen. The compositional dependence of seven glasses on the SiO2-NaAlO2 join pointed out that in fully polymerized glasses the H2 permeability cannot be solely derived from the total free volume of the glass structure. Hence, evidence is provided that the size distribution of free volume contributes to hydrogen diffusion and solubility. Additionally, results indicate that hydrogen permeability of the glasses is affected by the configurational heat capacity ΔCp at Tg. T2 - 15th International Conference on the Physics of Non-Crystalline Solids & 14th European Society of Glass Conference CY - Saint Malo, France DA - 09.07.2018 KW - Diffusion coefficient KW - 3D glass structure model KW - Glass composition KW - Hydrogen permeation PY - 2018 AN - OPUS4-45911 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Agea Blanco, Boris A1 - Blaeß, Carsten A1 - Waurischk, Tina A1 - Reinsch, Stefan A1 - Behrens, H. T1 - Sintering and foaming of silicate N2 - Glass powders are promising candidates for manufacturing a broad diversity of sintered materials like sintered glass-ceramics, glass matrix composites or glass bonded ceramics with properties and complex shape. Powder processing, however, can substantially affect sinterability, e.g. by promoting surface crystallization. On the other hand, densification can be hindered by gas bubble formation for slow crystallizing glass powders. Against this background, we studied sintering and foaming of silicate glass powders with different crystallization tendency for wet milling and dry milling in air, Ar, N2, and CO2 by means of heating microscopy, DTA, Vacuum Hot Extraction (VHE), SEM, IR spectroscopy, XPS, and ToF-SIMS. In any case, foaming activity increased significantly with progressive milling. For moderately milled glass powders, subsequent storage in air could also promote foaming. Contrarily, foaming could be substantially reduced by milling in water and 10 wt% HCl. Although all powder compacts were uniaxially pressed and sintered in air, foaming was significantly affected by different milling atmosphere and was found most pronounced for milling in CO2 atmosphere. Conformingly, VHE studies revealed that foaming is mainly driven by carbonaceous species, even for powders milled in other gases. Current results of this study thus indicate that foaming is caused by carbonaceous species trapped on the glass powder surface. T2 - ICG Annual Meeting 2018 CY - Yokohama, Japan DA - 23.09.2018 KW - Foaming KW - Glass KW - Powder KW - Sintering PY - 2018 AN - OPUS4-46474 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Müller, Ralf A1 - Marzok, U. T1 - Hochtemperatur Laserprofilometrie (HTLP) N2 - Der Vortrag gibt einen Überblick über Funktionsweise und Anwendungsmöglichkeiten der an der BAM entwickelten Messmethode der Hochtemperatur-Laserprofilomtrie T2 - Seminar Instrumentelle Analytik, Fakultät III Prozesswissenschaften, Lehrstuhl Keramik TU Berlin CY - TU Berlin, Germany DA - 26.01.2018 KW - Sinterung KW - Hochtemperatur KW - Formerkennung PY - 2018 AN - OPUS4-46475 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Grelle, Tobias A1 - Probst, Ulrich A1 - Jaunich, Matthias A1 - Skrotzki, Birgit A1 - Wolff, Dietmar T1 - Creep Investigations on Aluminum Seals for Application in Radioactive Waste Containers N2 - In Germany spent nuclear fuel (SNF) and high level radioactive waste (HLW) are stored in interim storage containers with double lid systems. Those lids are equipped with metal seals (e.g. Helicoflex®) that ensure the safe enclosure of the inventory. Being licensed for up to 40 years of interim storage the evaluation of the long-term behavior of the seals is necessary, taking into account storage conditions, decay heat and possible mechanical loads. T2 - International Conference on Aluminum Alloys CY - Montreal, Canada DA - 17.06.2018 KW - Metal seal KW - Creep KW - Long-term behavior PY - 2018 AN - OPUS4-45843 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Olbricht, Jürgen A1 - Kühn, Hans-Joachim T1 - Mechanische Werkstoffeigenschaften bei hoher Temperatur N2 - Der Vortrag behandelt die Herausforderungen bei der mechanischen Kennwertermittlung für Metalle bei hoher Temperatur. T2 - Festkolloquium 50 Jahre Institut für Werkstoffe CY - Bochum, Germany DA - 13.09.2018 KW - Kennwertermittlung KW - Mechanisches Verhalten KW - Hochtemperatur PY - 2018 AN - OPUS4-46014 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kuchenbecker, Petra T1 - Weiterentwicklung der VSSA-Screening-Methode zur Identifizierung von NanoPulvern N2 - Der Vortrag zeigt zwei Möglichkeiten zur Verbesserung der VSSA-Screening-Methode zur Identifizierung von Nanopulvern auf. Bisher ist das Verfahren nur für monodisperse Partikel mit idealer Kugelform valide. Die Verteilungsbreite der Partikelgröße soll durch die Nutzung des Modells einer logarithmischen Normalverteilung implementiert werden. Die Abweichung der gemessenen Partikel von einer idealen Kugel in Sphärizität, Rundheit und Rauigkeit sind über einen Morphologiefaktor MF zu berücksichtigen. An einem konkreten Beispiel werden Auswirkungen der Implementierungen rechnerisch dargestellt und mit dem bisherigen Verfahren verglichen. T2 - NanoDefine Follow-up Meeting CY - Frankfurt/ Main, Germany DA - 25.09.2018 KW - VSSA KW - Nano particle KW - Particle size KW - Nano screening PY - 2018 AN - OPUS4-46070 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Zhandarov, S. A1 - Mäder, E. A1 - Kalinka, Gerhard A1 - Scheffler, C. A1 - Poitzsch, C. A1 - Fliescher, S. T1 - Investigation of interfacial strength parameters in polymer matrix composites: Compatibility and reproducibility N2 - Effects of various geometrical and physical factors, as well as the method of data reduction (analysis of experimental forceedisplacement curves) on the values of local interfacial strength parameters (local IFSS, td, and critical energy release rate, Gic) determined by means of a single fiber pull-out test are discussed. Experimental results of our pull-out tests on several fiberepolymer matrix systems showed that td and Gic weakly depended on geometrical factors. However, the pull-out test appeared to be sensitive to the conditions of specimen formation and testing, such as changing the nature of the contacting surfaces (fiber sizing) and the fiber pull-out rate. Of several methods of td and Gic Determination from a forceedisplacement curve, the most reliable and reproducible one is the approach based on the values of the maximum force recorded in a pull-out test and the interfacial frictional force immediately after fiber debonding. KW - Interface KW - Interfacial shear strength KW - Pull-out composite materials KW - Polymer matrix composites KW - Critical energy release rate KW - Geometrical factors PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-460918 DO - https://doi.org/10.1016/j.aiepr.2018.06.002 SN - 2542-5048 VL - 1 IS - 1 SP - 82 EP - 92 PB - Elsevier CY - Amsterdam AN - OPUS4-46091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghafafian, Carineh T1 - Betriebsfestigkeit von Reparaturstellen an Rotorblättern von Windkraftanlagen N2 - Hochleistungsverbundwerkstoffe, bzw. Glasfaser-Kunststoff-Verbunde (GFK), haben sich als Leichtbauwerkstoffe für Leichtflugzeuge und Rotorblätter von Windkraftanlagen etabliert. Die hohe spezifische Festigkeit und Steifigkeit qualifizieren sie besonders für diese Anwendung. Während der Fertigung werden Imperfektionen häufig in die Blattschalen eingebracht. Durch Witterungseinflüsse kommt es zum Schadensfortschritt. Infolgedessen treten Schäden in der Blattschale, die den sicheren Betrieb gefährden können, weit vor der projektierten Lebensdauer von 20 Jahren auf. Da der Austausch von ganzen Blättern sehr kostintensiv ist, ist eine lokale Reparatur des geschädigten Bereichs zur Wiederherstellung der strukturellen Integrität, viel preisgünstiger. Die Reparatur von Rotorblättern ist in den letzten Jahren zu einem wichtigen Thema geworden. Derzeit werden verschiedenste Reparaturkonzepte angewendet. Eine einheitliche Reparaturvorgabe gibt es bisher nicht. Die Auswirkungen der angewendeten Reparaturkonzepte auf die Betriebsfestigkeit der Reparaturstelle sind weitestgehend unbekannt und sollen deshalb in diesem Projekt untersucht werden. Gekrümmte Voll-Laminat sowie Sandwich Prüfkörper werden mit dem Vacuum-Assisted-Resin-Infusion-Prozess (VARI) produziert. Um einen Teil einer Rotorblattschale darzustellen, sind sie als GFK aufgebaut, beziehungsweise die Sandwich Strukturen mit einem Polyvinylchlorid-Schaumkern (PVC) Kern, wie im Original. Schalenreparaturen in verschiedenen Layup-Techniken und Geometrie werden eingebracht und die Materialeigenschaften mit zyklischen Ermüdungstests untersucht. Im Projekt werden ideal im Labor erzeugte Reparaturstellen mit in der Praxis angewendeten Ausführungstechniken eines Industriepartners experimentell verglichen. Für die in-situ Detektion der Schadensentwicklung während des Ermüdungsversuches kommt ein kombiniertes Felddehnungs- und Thermografie-Kamerasystem zum Einsatz. Das mechanische Verhalten und die Schadensentwicklung in den verschiedenen reparierten Prüfkörper wird miteinander sowie mit den Referenzproben ohne Reparaturstellen verglichen. Zudem wird in numerischen Modellen für die verschiedenen Reparaturtechniken eine Spannungsanalyse durchgeführt um hinsichtlich der Betriebsbeanspruchung eine Bewertung angeben zu können. T2 - Kolloquium Luftfahrzeugbau und Leichtbau, TU Berlin CY - Berlin, Germany DA - 18.06.2018 KW - Sandwich KW - Faserverstärkte Kunstoffe KW - Betriebsfestigkeit PY - 2018 AN - OPUS4-46026 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Hartrott, P. A1 - Metzger, M. A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Lebensdauerbewertung von alternden Werkstoffen N2 - Werkstoffe im Hochtemperatureinsatz verändern mit der Zeit ihre Mikrostruktur. Mit diesem Alterungsprozess einher geht eine Veränderung der mechanischen Eigenschaften ebenso wie eine Veränderung des Schädigungsverhaltens. Im Rahmen des FVV Vorhabens „Alterung und Lebensdauer“ haben das Fraunhofer IWM in Freiburg und die BAM in Berlin die weit verbreitete warmfeste Aluminiumlegierung EN AW-2618A in verschiedenen Alterungszuständen experimentell charakterisiert und darauf aufbauend Modelle für die Lebensdauerbewertung mit der Finite-Elemente- Methode implementiert. KW - Aluminiumlegierung KW - Alterung KW - Mikrostruktur KW - Lebensdauervorhersage KW - Schädigung PY - 2018 DO - https://doi.org/10.1007/s35146-018-0085-8 SN - 0024-8525 SN - 2192-8843 VL - 79 IS - 10 SP - 72 EP - 76 PB - Springer AN - OPUS4-46064 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - von Hartrott, P. A1 - Metzger, M. A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - Lifetime assessment of aging materials N2 - Materials subjected to high-temperature service conditions will change their microstructure with time. Associated with this aging process is a change of mechanical properties as well as a change of damage mechanisms. Within the scope of the FVV project Aging and Lifetime, Fraunhofer IWM in Freiburg and BAM in Berlin (both Germany) experimentally characterized the widespread high-temperature aluminum alloy EN AW-2618A in different overaging states. Based on the experimental findings, models for numerical lifetime assessment with the finite-element method were implemented. KW - Aluminum alloy KW - Aging KW - Microstructure KW - Lifetime prediction KW - Damage PY - 2018 DO - https://doi.org/10.1007/s38313-018-0084-7 SN - 2192-9114 VL - 79 IS - 10 SP - 64 EP - 68 PB - Springer AN - OPUS4-46065 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Ghafafian, Carineh A1 - Trappe, Volker A1 - Nielow, Dustin T1 - Analysis of the fatigue strength of various repair concepts for wind turbine rotor blades N2 - High-performance composites, including glass-fiber reinforced plastic (GFRP) materials, are favored as a construction material for wind turbine rotor blades due to their high specific strength and stiffness properties. During the manufacturing process, however, imperfections are often introduced, then further propagated due to harsh environmental conditions and a variety of loads. This leads to failure significantly before their projected 20-year lifespan. As replacement of entire blades can be a costly potential outcome, localized repair of the damaged region to restore structural integrity and thus lengthen its lifespan has become an important issue in recent years. Rotor blades are often repaired using a common technique for composite laminates: adhesively bonded structural repair patches. These methods involve replacing the lost load path with a new material that is joined to the parent structure, and include scarf or plug repairs. However, there currently do not exist any standardized repair procedures for wind turbine rotor blades, as comparisons of blade properties repaired with the existing methods have not been studied in depth. Namely, there is a lack of understanding about the effects of various repair methods on the fatigue life of the shells of rotor blades. This study therefore aims to begin to fill this knowledge gap by testing the influence of different repair patches on the blades’ mechanical properties. Manufactured with the vacuum-assisted resin infusion process, the test specimens are produced as a curved structure with GFRP sandwiching a polyvinyl chloride foam core to best represent a portion of a rotor blade shell. Scarf repairs are then introduced with varying layup techniques, and material properties are examined with cyclical fatigue tests. Crack growth and development is monitored during fatigue testing by various non-destructive testing methods, including passive thermography with an infrared camera system, and a 3D deformation analysis system with ARAMIS. Large deformation fields and detection of in- and out-of-plane deformations is thus possible in-situ. The mechanical behavior and development of defects in the various repaired specimens is compared to each other as well as to reference test specimens with no repair patches. In-situ test data is combined with further non-destructive testing methods, including laminography, and active thermography, to develop a robust understanding of the effects of repair concepts. T2 - MSE Congress 2018 CY - Darmstadt, Germany DA - 26.09.2018 KW - Glass fiber reinforced polymers KW - Lightweight materials KW - Fatigue of sandwich structures KW - Wind turbine blades KW - Sandwich PY - 2018 AN - OPUS4-46102 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Orlov, Nikolai A1 - Milkin, P. A1 - Evdokimov, P A1 - Putlayev, V. A1 - Günster, Jens A1 - Nicolaides, Dagmar T1 - Bioceramics from Ca3(PO4)2 - CaKPO4 - CaNaPO4 system for bone replacement and grafting N2 - Biomaterials for bone replacement and grafting should possess sufficient strength, be bioresorbable and demonstrate osteoconductivity/osteoinductivity. Nowadays, hydroxyapatite (HA) and tricalcium phosphate (TCP) are the most widespread ceramics for bone grafting at the market, however, their resorption is reported, in some cases, to be not enough. This is why the search for more soluble ceramics compared to HA and TCP looks rather viable. A possible way to increase ceramics solubility leads to partial substitution of Ca2+-ions in Ca3(PO4)2 by alkali castions, like Na+ or/and K+. Improvement of solubility stems from decreasing lattice energy of a substituted phase, as well as increase in hydration energy of the ions releasing from the phase to ambient solution. From this viewpoint, bioceramics based on compositions from Ca3(PO4)2 - CaKPO4 - CaNaPO4 ternary system seems to be prospective for bone replacement and grafting in sense of resorption properties. At the same time, one should bear in mind that solubility level (resorbability) is governed not only by reduction of lattice energy, but also by microstructure features. Grain sizes and porosity contribute much to dissolution rate making study of sintering of aforementioned ceramics highly important. T2 - Biomaterials and Novel Technologies for Healthcare, 2nd International Biennial Conference BioMaH CY - Frascati (Rome), Italy DA - 08.10.2018 KW - Bio Ceramics KW - Bioresorbable PY - 2018 AN - OPUS4-46035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Falkenberg, Rainer T1 - A phase-field approach to fracture coupled with mass transport for the simulation of environmentally-assisted damage N2 - With the introduction of a mass transport mechanism the entire problem is subjected to a time frame that dictates the time-dependent action of soluted species on mechanical properties. A numerical framework within the phase-field approach is presented with an embrittlement-based coupling mechanism. The underlying functionals are expressed in terms of the displacement, mass concentration and crack phase-field. Within the phase-field approach the modelling of sharp crack discontinuities is replaced by a diffusive crack model facilitating crack initiation and complex crack topologies without the requirement of a predefined crack path. The isotropic hardening of the elasto-plastic deformation model and the local fracture criterion are affected by the species concentration. This allows for embrittlement and leads to an accelerated crack propagation. An extended mass transport equation for hydrogen embrittlement, accounting for mechanical stresses and deformations, is implemented. For stabilisation purposes a staggered scheme is applied to solve the system of partial differential equations by a multi-field finite-element method. A thermodynamically consistent coupling relation that accommodates the required mechanisms is presented. KW - Environmentally assisted cracking KW - Fracture mechanics KW - Crack propagation KW - Phase-field KW - Mass transport PY - 2018 DO - https://doi.org/10.1002/pamm.201710088 VL - 17 SP - 237 EP - 238 PB - Wiley-VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46435 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea A1 - Lima, Pedro A1 - Lüchtenborg, Jörg A1 - Günster, Jens A1 - Mühler, T. T1 - Layerwise Slurry Deposition for the Additive Manufacturing of Ceramics N2 - Powder bed -based technologies are amongst the most successful Additive Manufacturing (AM) techniques. "Selective laser sintering/melting" (SLS/SLM) and "binder jetting 3D printing" (3DP) especially are leading AM technologies for metals and polymers, thanks to their high productivity and scalability. In this context, the "layerwise slurry deposition" (LSD) has been developed as a layer deposition method which enables the use of SLS/SLM and 3DP technologies for advanced ceramic materials. LSD consists in the layer-by-layer deposition of a ceramic slurry by means of a doctor blade. Each layer is deposited and dried to achieve a highly packed powder layer, which can be used for SLM or for 3DP. This technique offers high flexibility in the ceramic feedstock used, especially concerning material and particle size, and is capable of producing parts with physical and mechanical properties comparable to traditionally shaped parts. In this presentation, the LSD technique will be introduced and several examples of application to porcelain, SiC and alumina products will be reported. T2 - CIMTEC - International Ceramics Congress CY - Perugia, Italy DA - 04.06.2018 KW - Ceramic KW - Additive Manufacturing PY - 2018 AN - OPUS4-46337 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zocca, Andrea A1 - Lima, Pedro A1 - Lüchtenborg, Jörg A1 - Günster, Jens A1 - Mühler, T. T1 - Powder-based Additive Manufacturing: beyond the comfort zone of powder deposition N2 - In powder-based Additive Manufacturing (AM) processes, an object is produced by successively depositing thin layers of a powder material and by inscribing the cross section of the object in each layer. The main methods to inscribe a layer are by binder jetting (also known as powder 3D printing) or by selective laser sintering/melting (SLS/SLM). Powder-based AM processes have found wide application for several metallic, polymeric and also ceramic materials, due to their advantages in combining flexibility, easy upscaling and (often) good material properties of their products. The deposition of homogeneous layers is key to the reproducibility of these processes and has a direct influence on the quality of the final parts. Accordingly, powder properties such as particle size distribution, shape, roughness and process related properties such as powder flowability and packing density need to be carefully evaluated. Due to these requirements, these processes have been so far precluded to find commercial use for certain applications. In the following, two outstanding cases will be presented. A first example is that powder-based AM processes are widely used for many metallic and polymeric materials, but they find no commercial application for most technical ceramics. This seemingly contradicting observation is explained by the fact that in powder based AM, a dry flowable powder needs to be used. The processing of technical ceramics in fact typically requires very fine and poorly flowable powder, which makes them not suitable for the standard processes. There have been several approaches to adapt the raw materials to the process (e.g. by granulation), but in order to maintain the superior properties of technical ceramics it seems necessary to follow the opposite approach and adapt the process to the raw materials instead. This was the motivation for developing the Layerwise Slurry Deposition (LSD), an innovative process for the deposition of powder layers with a high packing density. In the LSD process, a ceramic slurry is deposited to form thin powder layers, rather than using a dry powder. This allows achieving high packing density (55-60%) in the layers after drying. It is also important, that standard ceramic raw materials can be used. When coupled with a printing head or with a laser source, the LSD enables novel AM technologies which are similar to 3D printing or selective laser sintering, but taking advantage of having a highly dense powder bed. The LSD -3D printing, in particular, offers the potential of producing large (> 100 mm) and high quality ceramic parts, with microstructure and properties similar to traditional processing. Moreover, due to the compact powder bed, no support structures are required for fixation of the part in the printing process. Figure 1 shows the schematics of the working principle of the LSD-3D print and illustrates some examples of the resolution and features achievable. The second outstanding case here described is the application of powder-based AM in environments with reduced or zero gravity. The vision is to be able to produce repair parts, tools and other objects during a space mission, such as on the International Space Station (ISS), without the need of delivering such parts from Earth or carrying them during the mission. AM technologies are also envisioned to play an important role even for future missions to bring mankind to colonize other planets, be it on Mars or on the Moon. In this situation, reduced gravity is also experienced (the gravitational acceleration is 0.16 g on the Moon and 0.38 g on Mars). These environments cause the use of AM powder technologies to be very problematic: the powder layers need to be stabilized in order to avoid dispersion of the particles in the chamber. This is impossible for standard AM powder deposition systems, which rely on gravitation to spread the powder. Also in this case, an innovative approach has been implemented to face this technological challenge. The application of a gas flow through a powder has a very strong effect on its flowability, by generating a force on each particle, which is following the gas flow field. This principle can be applied in a simple setup such as the one shown in Figure 2. In this setup, the gas flow causes an average pressure on the powder bed in direction of the arrows, generating a stabilizing effect which acts in the same direction of the gravitational force. This effect can be used in addition to normal gravity on Earth to achieve a better stabilization of 3D printed parts in the powder bed. In this case, even a significant increase of packing density of the powder was measured, compared to the same experimental setup without gas flow. This is due to the fact that the force on each single particle follows the gas flow field, which is guiding the particles to settle between the pores of the powder bed, thus achieving an efficient packing. The same principle can be applied in absence of gravitation, where the gas flow acts to stabilize the powder layers. It has been shown that ceramic powder could be deposited in layers and laser sintered in µ-gravity conditions during a DLR (Deutsches Zentrum für Luft- und Raumfahrt) campaign of parabolic flights, as shown in Figure 2. A follow-up campaign is dedicated to the deposition of metallic (stainless steel) powder in inert atmosphere and to study the effects of laser melting in µ-gravity. In conclusion, the description of these two example cases shows how the development of novel technological processes can address some of the limitations of standard powder-based AM, in order to enable the use of new materials, such as technical ceramics, or to tackle the challenges of AM in space. T2 - WMRIF 2018 Early Career Scientist Summit CY - London, NPL, UK DA - 18.06.2018 KW - 3D-printing KW - Additive Manufacturing KW - Powder KW - SLM PY - 2018 AN - OPUS4-46338 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Cabeza, Sandra A1 - Mishurova, Tatiana A1 - Thiede, Tobias A1 - Nadammal, Naresh A1 - Bruno, Giovanni T1 - Residual stress formation in selective laser melted parts of alloy 718 N2 - Additive Manufacturing (AM) through the Selective Laser Melting (SLM) route offers ample scope for producing geometrically complex parts compared to the conventional subtractive manufacturing strategies. Nevertheless, the residual stresses which develop during the fabrication can limit application of the SLM components by reducing the load bearing capacity and by inducing unwanted distortion, depending on the boundary conditions specified during manufacturing. The present study aims at characterizing the residual stress states in the SLM parts using different diffraction methods. The material used is the nickel based superalloy Inconel 718. Microstructure as well as the surface and bulk residual stresses were characterized. For the residual stress analysis, X-ray, synchrotron and neutron diffraction methods were used. The measurements were performed at BAM, at the EDDI beamline of -BESSY II synchrotron- and the E3 line -BER II neutron reactor- of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results reveal significant differences in the residual stress states for the different characterization techniques employed, which indicates a dependence of the residual state on the penetration depth in the sample. For the surface residual stresses, longitudinal and transverse stress components from both X-ray and synchrotron agree well and the obtained values were around the yield strength of the material. Furthermore, synchrotron mapping disclosed gradients along the width and length of the sample for the longitudinal and transverse stress components. On the other hand, lower residual stresses were found in the bulk of the material measured using neutron diffraction. The longitudinal component was tensile and decreased towards the boundary of the sample. In contrast, the normal component was nearly constant and compressive in nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers. Further investigations are planned to study the phenomenon in detail. T2 - Forschungsseminar OvGU Magdeburg CY - Magdeburg, Germany DA - 15.11.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual Stresses PY - 2018 AN - OPUS4-46876 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falkenberg, Rainer A1 - Charmi, Amir T1 - Virtual-lab-based determination of a macroscopic yield function for additively manufactured parts N2 - This work presents a method for the yield function determination of additively manufactured parts of S316L steel. A crystal plasticity model is calibrated with test results and used afterwards to perform so-called virtual experiments, that account for the specific process-related microstructure including crystallographic and morphological textures. These simulations are undertaken on a representative volume element (RVE), that is generated from EBSD/CT-Scans on in-house additively manufactured specimen, considering grain structure and crystal orientations. The results of the virtual experiments are used to determine an anisotropic Barlat yield function, that can be used in a macroscopical continuum-sense afterwards. This scale-bridging approach enables the calculation of large-scale parts, that would be numerically too expensive to be simulated by a crystal plasticity model. T2 - 3. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen CY - Berlin, Germany DA - 07.11.2018 KW - Virtual experiments KW - Additive manufacturing KW - Anisotropy KW - Crystal plasticity KW - Scale-bridging PY - 2018 AN - OPUS4-46895 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Trappe, Volker A1 - Nielow, D. A1 - Hickmann, Stefan A1 - Kupsch, Andreas A1 - Gaal, Mate A1 - Redmer, Bernhard A1 - Krankenhagen, Rainer T1 - Sandwich-Schalenstrukturen in situ charakterisiert mit Thermographie und Felddehnungsmessungen N2 - An der BAM wurde ein Schalenprüfstand entwickelt, mit dem typische Sandwichschalenstrukturen unter simulierter Betriebsbeanspruchung belastet werden können. Im mechanischen Ermüdungsversuch wurden in situ die Entstehung von Schäden in Schalenprüfkörpern mit Test-Imperfektionen mittels der passiven Thermographie und Felddehnungsmessungen verfolgt. Damit konnten der Zeitpunkt, der Schadensursprung und der Schadensfortschritt zerstörungsfrei bestimmt werden. Zudem wurden vergleichend Schalenprüfkörper mit Luftultraschall und der Röntgen-Laminographie untersucht. Im Rahmen eines BMWi-Forschungsvorhabens wurden die Schädigungsmechanismen evaluiert und Empfehlungen für die Praxis der Fertigung von Rotorblättern abgeleitet. In diesem Beitrag wird sich auf die Darstellung der ZfP-Verfahren und der ZfP-Ergebnisse konzentriert. T2 - DGZfP-Jahrestagung 2018 CY - Leipzig, Germany DA - 07.05.2018 KW - Windkraft KW - Rotorblatt KW - Schalenprüfstand KW - Thermographie KW - Laminographie KW - Luftultraschall PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-469395 VL - 166 SP - 1 EP - 11 AN - OPUS4-46939 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüchtenborg, Jörg A1 - Mühler, T. A1 - Zocca, Andrea A1 - Günster, Jens T1 - Additive Manufacturing of Dense Ceramics with Laser Induced Slip Casting (LIS) N2 - Most additive manufacturing processes which produce dense ceramics are nowadays limited in size because of inevitable post-processing steps like for example binder removal in stereolithography. The additive manufacturing of voluminous ceramic parts is realized by powder bed based processes which, however, generate parts with residual porosity. Via infiltration these parts can be processed to dense parts like for example SiC but this is not possible for all ceramics like for example Si3N4. There is a lack of methods for the additive manufacturing of dense voluminous parts for most ceramics. We have developed a new additive manufacturing technology, the Laser Induced Slip casting (LIS), based on the layerwise deposition of slurries and their local drying by laser radiation. Laser Induced Slip casting generates ceramic green bodies which can be sintered to dense ceramic components like traditional formed ceramic powder compacts. We will introduce the LIS technology, green bodies and sintered parts will be shown and their microstructure and mechanical properties will be discussed. T2 - CIMTEC 2018 14th Ceramics Congress CY - Perugia, Italy DA - 04.06.2018 KW - Additive Manufacturing PY - 2018 AN - OPUS4-45781 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Lüchtenborg, Jörg A1 - Mühler, T. A1 - Zocca, Andrea A1 - Günster, Jens T1 - Additive manufacturing of dense ceramics with laser induced slip casting (LIS) N2 - Most additive manufacturing processes which produce dense ceramics are nowadays limited in size because of inevitable post-processing steps like for example binder removal in stereolithography. The additive manufacturing of voluminous ceramic parts is realized by powder bed based processes which, however, generate parts with residual porosity. Via infiltration these parts can be processed to dense parts like for example SiC but this is not possible for all ceramics like for example Si3N4. There is a lack of methods for the additive manufacturing of dense voluminous parts for most ceramics. We have developed a new additive manufacturing technology, the Laser Induced Slip casting (LIS), based on the layerwise deposition of slurries and their local drying by laser radiation. Laser Induced Slip casting generates ceramic green bodies which can be sintered to dense ceramic components like traditional formed ceramic powder compacts. We will introduce the LIS technology, green bodies and sintered parts will be shown and their microstructure and mechanical properties will be discussed. T2 - yCAM (Young Ceramists Additive Manufacturing Forum) CY - Padua, Italy DA - 03.05.2018 KW - Additive manufacturing PY - 2018 AN - OPUS4-45782 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - The long-term ageing process of alloy 2618A N2 - The long-term ageing process of alloy 2618A was introduced and discussed The dark-field transmission electronmicroscopical resilts werde shown and evaluated regarding the precipitate radii. The influence of the precipitate radii regarding ageing was used for a preliminary ageing assessment. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2018 AN - OPUS4-46120 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Skrotzki, Birgit T1 - The long-term ageing process of alloy 2618A N2 - The long-term ageing process of alloy 2618A was introduced and discussed The dark-field transmission electronmicroscopical resilts werde shown and evaluated regarding the precipitate radii. The influence of the precipitate radii regarding ageing was used for a preliminary ageing assessment. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Alloy 2618A KW - Degradation KW - Coarsening KW - S-phase KW - Dark-field transmission electron microscopy (DFTEM) PY - 2018 AN - OPUS4-46123 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rabe, Torsten A1 - Schulz, Bärbel A1 - Hollesch, Martin A1 - Börner, Andreas T1 - Keramikfedern – Herstellung, Eigenschaften und Applikation N2 - Entwickelt wurde eine mehrstufige Fertigungstechnologie (Schruppen, Schlichten, Trennschnitt) zur Herstellung keramischer Federn aus gesinterten Hohlzylindern. Durch Optimierung von Maschinenparametern, Schleifscheiben sowie Werkstück- und Werkzeugaufnahmen ist es gelungen, Federn aus Hochleistungskeramik (Aluminiumoxid und Zirkonoxid) mit hoher Kanten- und Oberflächenqualität reproduzierbar herzustellen. Eine hohe Variabilität bezüglich Außen- und Innendurchmesser, Steigung, Windungsquerschnitt und Abstand zwischen den Windungen ermöglicht es, die Federkonstante über drei Größenordnungen zu variieren. Untersucht wurden Federstabilität und Spannungs-Dehnungs-Verhalten unter konstanter und zyklischer Druckbelastung sowie die thermomechanische Stabilität der Keramikfedern. Aluminiumoxid-Federn können bis etwa 800°C, Zirkonoxid-Federn bis etwa 600°C ohne bleibende geometrische Verformung eingesetzt werden. Unter konstanter Spannung zeigen Federn aus Y-stabilisiertem TZP (Zirkonoxid)-Werkstoffen, von anderen Keramikwerkstoffen abweichend, bei Raumtemperatur eine zeitabhängige, elastische, Verformung (Superelastizität), die nach Entlastung über einen Zeitraum von mehreren Stunden reversibel verläuft. Als Ursache wird eine spannungsinduzierte reversible Phasenumwandlung zwischen austenitischer (tetragonales ZrO2) und martensitischer (monoklines ZrO2) Phase postuliert. Diskutiert wird das Anwendungspotenzial der entwickelten Federn für kapazitive keramische Federsensoren für Gravimeter und Wägetechnik. T2 - AK-Sitzung "Keramikbearbeitung" des Fraunhofer IPK CY - Berlin, Germany DA - 27.09.2018 KW - Keramikfeder KW - Spannungs-Dehnungs-Verhalten KW - Zyklische Belastung KW - Thermomechanische Eigenschaften KW - Fertigungstechnologie PY - 2018 AN - OPUS4-46231 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - THES A1 - Müller, Alexander T1 - Schädigungscharakterisierung an Faser-Kunststoff-Verbunden im Schwingversuch mittels Röntgenrefraktionstopographie unter Berücksichtigung der Matrixeigenschaften N2 - In der vorliegenden Arbeit wurden verschiedene Epoxidharzsysteme charakterisiert. Zwei Systeme mit großen bruchmechanischen Unterschieden wurden zur Fertigung äquivalenter GFK- und CFK-Laminate mit Faserausrichtungen in 0/90° und ±45° ausgewählt. In quasi-statischen Zugversuchen und Einstufenschwingversuchen mit einem Beanspruchungsverhältnis von R= 0,1 wurden diese Laminate hinsichtlich ihres Schädigungsbeginns und ihrer Schädigungsentwicklung untersucht. Die Detektion der Schädigungen sowie die Dokumentation der Schädigungsentwicklung wurde anhand der Lichtabsorptionsanalyse an GFK-Laminaten und anhand der Röntgenrefraktionsanalyse an CFK-Laminaten umgesetzt. Auf diese Weise konnten Einflüsse der bruchmechanischen Eigenschaften der Matrix auf die Schädigungsentwicklung im Verbund aufgezeigt werden. Zudem wurden für die untersuchten Laminate die Schädigungsgrenzen bei schwingender Beanspruchung ermittelt. Anhand durchgeführter Schwingversuche an CFK-Laminaten im Very High Cycle Fatigue-(VHCF)-Lastwechselbereich bis 108 konnten Rückschlüsse vom Schädigungsverhalten im High Cycle Fatigue-(HCF)-Lastwechselbereich bis 106 auf die Dauerfestigkeit im VHCF-Bereich gezogen werden und damit VHCF-Dauerfestigkeitsgrenzen bestimmt werden. Mit dem Ziel die Ermüdung der Laminate auf die Beanspruchung der Matrix zurückzuführen, wurden die Erweiterte Inverse Laminattheorie, mikromechanikbasierte Mischungsregeln sowie eine Vergleichsspannungshypothese auf die untersuchten Laminate angewendet. Die Schädigungsgrenzen konnten damit in Form der Matrixbeanspruchung wiedergegeben werden. Die Abbildung der Ermüdung verschiedener Laminate anhand einer matrixspezifischen normierten Masterschädigungslinie ist für die behandelten CFK- und GFK-Laminate gelungen. T3 - BAM Dissertationsreihe - 162 KW - CFK KW - GFK KW - Ermüdung KW - Epoxidharz KW - Masterschädigungslinie KW - Röntgenrefraktion KW - ZfP PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-467833 SN - 1613-4249 VL - 162 SP - 1 EP - 204 PB - Bundesanstalt für Materialforschung und -prüfung (BAM) CY - Berlin AN - OPUS4-46783 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Waurischk, Tina A1 - Balzer, R. A1 - Kiefer, P. A1 - Müller, Ralf A1 - Reinsch, Stefan A1 - Behrens, H. A1 - Deubener, J. T1 - The influence of volatile constituents on mechanical properties of glasses N2 - Im Rahmen des Young Researcher Day des SPP1594 wurden die bisherigen Inhalte der Projekte zusammengefasst und vorgetragen. T2 - Annual Meeting and Young Researcher Day CY - Jena, Germany DA - 11.09.2018 KW - Glass KW - Crack growth KW - Vickers KW - DCB KW - Water speciation PY - 2018 AN - OPUS4-46728 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Tielemann, Christopher A1 - Kirzdörfer, Adrian A1 - Reinsch, Stefan A1 - Müller, Ralf T1 - First hints on reorientation of surface crystals N2 - Up to now, the mechanisms of surface nucleation and surface-induced texture formation are far from being understood. Very few observations of crystal orientation were focused on separately growing surface crystals. In conclusion, no systematic studies on initially oriented crystal growth or nucleation from defined active surface nucleation sites exists. Therefore, the main objective of this just is to advance the basic understanding of the mechanisms of surface-induced microstructure formation in glass ceramics. As a first attempt, we focus on reorientation of separately growing surface crystals during their early growth. T2 - 92nd Annual Meeting of the German Society of Glass Technology in Conjunction with the Annual Meetings of the Czech Glass Society & the Slovak Glass Society CY - Bayreuth, Germany DA - 28. Mai 2018 KW - Glass KW - Crystallization KW - BCS PY - 2018 AN - OPUS4-47536 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hlavacek, Petr A1 - Mühler, T. A1 - Lüchtenborg, Jörg A1 - Sturm, Patrick A1 - Gluth, Gregor A1 - Kühne, Hans-Carsten A1 - Günster, Jens T1 - Additive manufacturing of geopolymers by local laser curing N2 - For the additive manufacturing of large components typically powder-based methods are used. A powder is deposited layer by layer by means of a recoater, then, the component structure is printed into each individual layer. We introduce here the new method of local laser drying, which is a suspension-based method specially developed for the manufacturing of large voluminous ceramic parts. The structure information is directly written into the freshly deposited layer of suspension by laser drying. Initially, the technology was developed for ceramic suspensions, however, first experiments with geopolymers reveal a high potential for this class of materials. Metakaolin, fly ash and lithium aluminate-based one-part geopolymers were used in first experiments. The local annealing of the geopolymer slurry results in a drying and crosslinking reaction and, thus, in a local consolidation of the material. First parts made are introduced and their properties are discussed. T2 - CIMTEC 2018 CY - Perugia, Italy DA - 04.06.2018 KW - Additive manufacturing KW - Laser curing KW - Geopolymers PY - 2018 AN - OPUS4-47447 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane A1 - Nützmann, Kathrin A1 - de Oliveira Guilherme Buzanich, Ana A1 - Menneken, Martina A1 - Falk, Florian T1 - High temperature oxidation/sulfidation meets X-ray absorption near edge structure spectroscopy (XANES) N2 - Ferritic-martensitic alloys with 12-16 % Cr in weight are subject to devices for various energy systems, such as coal power plants and waste incineration plants. These materials are exposed to a highly corrosive environment which lead to a degradation of the material. Especially the simultaneous oxidation and sulfidation is thereby of special interest. Proper spatially resolved measurements that determine not only chemical compositions but phases are rare. However, precise phase identification and quantification of corrosion products within the multi-phase corrosion scales is a key aspect to understand diffusion paths of metal ions and gas ions/molecules. This study investigated Fe-Cr model alloys with Cr contents from 0 to 13 % in weight in 0.5 % SO2 and 99.5 % Ar atmosphere to aim in a fundamental and systematic analysis. Samples were aged at 650 °C for time scales from 12 h to 250 h. The results presented here correspond to depth dependent phase identification of oxide and sulphide phases in the corrosion scales by using X-ray absorption near edge spectroscopy (XANES). Per sample a series of ca. 20 spots (1-5 µm spot size) from scale-gas to scale-metal interface were measured. XANES spectroscopy was performed at the Fe-K edge (7.11 keV) on polished cross sections. The collected spectra were fitted to a combination of reference materials to quantify the present phases at different positions within the scale.The phase distribution differs with Cr content and the Cr diffusion through pure Fe-oxide and mixed Fe-Cr-oxide phases is discussed. T2 - EFC Workshop "High Temperature Corrosion" CY - Frankfurt am Main, Germany DA - 26.09.2018 KW - High temperature corrosion KW - XANES PY - 2018 AN - OPUS4-47277 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Nolze, Gert A1 - Böllinghaus, Thomas A1 - Unger, Wolfgang T1 - Analysis of deuterium in austenitic stainless steel AISI 304L by Time-of-Flight Secondary Ion Mass Spectrometry N2 - Due to their excellent combination of ductility, strength and corrosive resistance, austenitic stainless steels (ASS) are widely used in many industrial applications. Thus, these steel grades can be found as structural components in the (petro-)chemical industry, in offshore applications and more recent for storage and transport of hydrogen fuel. Steels employed for these applications are exposed to aggressive environments and hydrogen containing media. The ingress and accumulation of hydrogen into the microstructure is commonly observed during service leading to a phenomenon called “hydrogen embrittlement”. A loss in ductility and strength, the formation of cracks and phase transformations are typical features of this hydrogen-induced degradation of mechanical properties. Although, great efforts are made to understanding hydrogen embrittlement, there is an ongoing debate of the underlying mechanisms. This knowledge is crucial for the safe use and durability of components on the one side and the development of new materials on the other. Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was proven to be a powerful tool for depicting the distribution of the hydrogen isotope deuterium in the microstructure of austenitic and duplex steels. The combination with imaging techniques such as electron backscatter diffraction (EBSD) and scanning electron microscopy (SEM), delivering structural and morphological information, creates a comprehensive picture of the hydrogen/deuterium-induced effects in the materials. All the gathered data is treated with principal component analysis (PCA) and data fusion to enhance the depth of information. The mobility of hydrogen and deuterium in a steel microstructure is affected by external mechanical stress. To investigate the behaviour of deuterium in a strained microstructure, a new in situ experimental approach was developed. This gives the possibility of analysing samples in the SIMS instrument simultaneously to four-point-bending-tests. Specimens made from ASS AISI 304L were electrochemically charged with deuterium instead of hydrogen. This necessity stems from the difficulty to separate between artificially charged hydrogen and hydrogen existing in the pristine material or adsorbed from the rest gas in the analysis chamber. Nonetheless, similar diffusion, permeation and solubility data allow to draw qualitative conclusions from the experiments, which are relevant for the application addressed. T2 - SIMS Europe 2018 CY - Münster, Germany DA - 16.09.2018 KW - Hydrogen KW - Deuterium KW - Austenitic stainless steel KW - SIMS PY - 2018 AN - OPUS4-46029 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sommer, Konstantin A1 - Kranzmann, Axel A1 - Reimers, W. T1 - Microstructure characterization of additive produced parts N2 - Due to the advantages of additive manufacturing (AM), it has been increasingly integrated into many industrial sectors. The application of AM materials for safety-critical parts requires the detailed knowledge about their microstructure stability under thermo-mechanical or mechanical load and knowledge on ageing process mechanisms. Ageing processes are characterized by change of the material microstructure that is to be initially investigated. This work deals with the Investigation of 316L stainless steel manufactured by selective laser melting (SLM). Describing Parameters must be defined and applied on the microstructure of these materials in their initial state and after loads were applied. The findings of this work form the basis for the investigation of AM material ageing. T2 - FEMS Junior EUROMAT 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Additive manufacturing KW - Selective laser melting KW - 316L KW - Material characterization KW - Microstructure PY - 2018 AN - OPUS4-47176 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Klinger, Christian A1 - Bettge, Dirk A1 - Ell, Matthias T1 - Failure analysis on medical implants N2 - The application of implants e.g. for osteosynthesis or substitution of worn out joints is common practice since decades. Successes in surgery and orthopedics are highly dependent on the use of artificial parts for implanting into the human body. Over the years the number of surgical procedures and the number of different implants were growing rapidly. Implants, however, are exposed to complex mechanical, corrosive and tribological loads along with restriction in geometric dimension. While being essentially successful, the sheer number of cases leads to a rising number of implant failures. Such failures are painful for the affected patients and are very costly. The failure cases presented in this paper occurred from 1981 to 2016. The predominant failure mechanism of all kinds of implants is fatigue fracture. Fatigue cracks are initiated due to a whole bunch of reasons: Material defects and fabrication defects are rare events. The main factors are cyclic overload due to improper fitting with delayed bone healing, corrosion and unauthorized modification of the implant during surgery T2 - Int. Conf. on Engineering Failure Analysis 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Implant failures KW - Complex loading KW - Fatigue fracture PY - 2018 AN - OPUS4-50198 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Crack identification by data fusion in fatigued flat specimens with through-holes - A feasibility study N2 - A numerical pre-study has shown that cracks in a flat sample featuring a drilled hole can be classified into one of three crack shape classes based on the combined evaluation of various types of test data. T2 - Fatigue 2018 CY - Poitiers, France DA - 27.05.2018 KW - LCF KW - Crack KW - Data Fusion PY - 2018 AN - OPUS4-45936 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Uckert, Danilo A1 - Kühn, Hans-Joachim A1 - Matzak, Kathrin A1 - Rehmer, Birgit A1 - Skrotzki, Birgit T1 - Ermüdungsverhalten des warmfesten austenitischen Gusseisens EN-GJSA-XNiSiCr35-5-2 bei hoher Temperatur N2 - Die warmfeste austenitische Gusseisenlegierung EN-GJSA-XNiSiCr35-5-2 (häufig auch als Ni-Resist D-5S bezeichnet) wurde hinsichtlich ihres mechanischen Verhaltens bei hoher Temperatur charakterisiert. Dazu wurden (isotherme) niederzyklische (LCF-) und (nicht-isotherme) thermomechanische Ermüdungsversuche (TMF) zwischen Raumtemperatur und 900 °C durchgeführt. Diese Ergebnisse dienten (zusammen mit weiteren Versuchsdaten) der Kalibrierung werkstoffmechanischer Modelle. Bei den höchsten Prüftemperaturen wurde Schädigung in Form von Kriechen beobachtet und metallographisch dokumentiert. T2 - Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Dusseldorf, Germany DA - 30.11.2018 KW - Kriechen KW - LCF KW - Lebensdauer KW - Ni-Resist KW - Schädigung KW - TMF PY - 2018 SN - 978-3-00-061694-5 SP - 29 EP - 38 CY - Düsseldorf AN - OPUS4-46919 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Skrotzki, Birgit A1 - Schmitz, Sebastian ED - Moninger, G. T1 - Risserkennung an Bohrlochproben: Numerische Voruntersuchung für eine neuartige Methode zur Rissformerkennung T1 - Crack Detection on Borehole Specimens: Numerical pre-examination for a novel crack shape detection method N2 - Es konnte anhand einer numerischen Voruntersuchung gezeigt werden, dass anhand der kombinierten Auswertung der im Versuch verwendeten Sensorik eine Einteilung der unter Ermüdung in Bohrlochproben auftretenden Rissformen in verschiedene Hauptkategorien (Eckriss, Oberflächenriss, Durchgangsriss) möglich ist. N2 - When fatigued specimens with a hole are to be investigated regarding crack growth, it may be the case that the shape of the crack can’t be identified with sufficient certainty. If marking the fracture surface e.g. using beach marks is not possible, a method is required that nevertheless allows for the determination of the crack shape in order to calculate the corresponding fracture mechanics parameters. This paper describes a numerical pre-study for a method that allows for the classification of cracks in a sample featuring a drill hole into one of three crack shape classes based on the combined evaluation of various types of test data. T2 - Tagung Werkstoffprüfung 2018 CY - Bad Neuenahr, Germany DA - 06.12.2018 KW - Crack KW - LCF KW - Data Fusion KW - Risse KW - Rissform KW - Datenfusion PY - 2018 VL - 2018 SP - 249 EP - 254 AN - OPUS4-46976 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Portella, Pedro Dolabella T1 - Fraktographische online-Datenbank: Beispiele Kunststoffe N2 - Im Rahmen der DGM/DVM AG Fraktographie wird an der BAM eine fraktographische online-Datenbank aufgebaut. Während von metallischen Werkstoffen viele Beispiele vorliegen, die auch gut verstanden sind, sind die Brüche von Kunststoffen bislang weniger prominent vertreten. Eine teils ungeklärte Frage ist, in welcher Form sich an Kunststoffen klassische Schwingbrüche nachweisen lassen, wie sie von metallischen Werkstoffen bekannt sind. Der Vortrag zeigt einige Beispiele im Detail und stellt diese zur Diskussion. T2 - VDI Expertenkreis Kunststoffe CY - Wuppertal, Germany DA - 08.11.2018 KW - Schwingbrüche KW - Kunststoffe KW - Fraktographie PY - 2018 AN - OPUS4-47388 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Portella, Pedro Dolabella A1 - Buggisch, Enrico A1 - Schneider, Hannes T1 - Fraktographische online-Datenbank: Erste Ergebnisse aus Schwingversuchen an Sinterstählen N2 - Im Rahmen der Erstellung einer fraktographischen online-Datenbank an der BAM wurden systematisch Schwingversuche an einem Sinterstahl vorgenommen, dessen Sinterdichte variiert wurde. Die erzeugten Bruchflächen wurden analysiert, mit der Literatur verglichen und Datensätze in die Datenbank eingefügt. T2 - VDI Expertenkreis Sinterstähle CY - Berlin, Germany DA - 12.04.2018 KW - Fraktographie PY - 2018 AN - OPUS4-47389 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Häusler, I. A1 - Schwarze, C. A1 - Umer Bilal, M. A1 - Hetaba, W. A1 - Darvishi Kamachali, Reza T1 - Age hardening of a high purity Al‐4Cu‐1Li‐0.25Mn alloy: Microstructural investigation and phase‐field simulation N2 - Research results considering the "Age Hardening of a High Purity Al‐4Cu‐1Li‐0.25Mn Alloy: Microstructural Investigation and Phase‐Field Simulation" were presented. T2 - ICAA16 CY - Montreal, Canada DA - 17.06.2018 KW - Age hardening KW - Aluminium KW - Phase-field simulation KW - Precipitates KW - Transmission electron microscopy PY - 2018 AN - OPUS4-45286 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Darvishi Kamachali, Reza A1 - Rockenhäuser, Christian A1 - Saxena, A. A1 - Skrotzki, Birgit A1 - Umer Bilal, M. A1 - Ramirez, Daniela Valencia A1 - Schwarze, C. A1 - Häusler, I. T1 - Chemo-mechanical Coupling Effect During Precipitation in AlLi and AlLiCu systems N2 - The chemo-mechanical coupling effect during precipitation in AlLi and AlLiCu systems is presented and effects of chemo-mechanical coupling on materials with different microstructures is discussed. The results of the simulations are then compared to electron-microscopical investigations. T2 - Plenary meeting DFG Priority program 1713 ("Chemomechanics") CY - Bochum, Germany DA - 17.12.2018 KW - Al-Li alloys KW - Phase field simulation KW - Precipitation KW - Inverse ostwald ripening KW - Transmission electron microscopy PY - 2018 AN - OPUS4-46961 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Häusler, Ines A1 - Darvishi Kamachali, Reza A1 - Heidl, Daniel A1 - Skrotzki, Birgit T1 - Influence of heat treatment and creep loading on an Al-Cu-Li alloy N2 - The influence of heat treatment and creep loading on the microstructure of an Al-Cu-Li alloy was investigated. Especially the formation of different precipitates (T1 and Theta') were characterized and the microstructural changes under different ageing conditions (with and without external strain) were investigated to determine the effect od stress on the ageing process. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Aluminium KW - Degradation KW - Coarsening KW - Dark-field transmission electron microscopy PY - 2018 AN - OPUS4-46129 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Rockenhäuser, Christian A1 - Häusler, Ines A1 - Darvishi Kamachali, Reza A1 - Heidl, Daniel A1 - Skrotzki, Birgit T1 - Influence of heat treatment and creep loading on an Al-Cu-Li alloy N2 - The influence of heat treatment and creep loading on the microstructure of an Al-Cu-Li alloy was investigated. Especially the formation of different precipitates (T1 and Theta') were characterized and the microstructural changes under different ageing conditions (with and without external strain) were investigated to determine the effect od stress on the ageing process. T2 - 19th International Microscopy Congress (IMC19) CY - Sydney, Australia DA - 09.09.2018 KW - Aluminium KW - Degradation KW - Coarsening KW - Dark-field transmission electron microscopy PY - 2018 AN - OPUS4-46131 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unger, Jörg F. A1 - Kindrachuk, Vitaliy A1 - Titscher, Thomas T1 - Concrete under cyclic loading a continuum damage model and a temporal multiscale approach N2 - The durability of concrete structures and its performance over the lifetime is strongly influenced by many interacting phenomena such as e.g. mechanical degradation due to fatigue loading, loss of prestress, degradation due to chemical reactions or creep and shrinkage. Failure due to cyclic loading is generally not instantaneous, but characterized by a steady damage accumulation. Many constitutive models for concrete are currently available, which are applicable for specific loading regimes, different time scales and different resolution scales. A key limitation is that the models often do not address issues related to fatigue on a structural level. Very few models can be found in the literature that reproduce deterioration of concrete under repeated loading-unloading cycles. The objective of this paper is the presentation of numerical methods for the simulation of concrete under fatigue loading using a temporal multiscale method. First, a continuum damage model for concrete is developed with a focus on fatigue under compressive stresses. This includes the possibility to model stress redistributions and capture size effects. In contrast to cycle based approaches, where damage is accumulated based on the number of full stress cycles, a strain based approach is developed that can capture cyclic degradation under variable loading cycles including different amplitudes and loading frequencies. Second, a multiscale approach in time is presented to enable structural computations of fatigue failure with a reduced computational effort. The damage rate within the short time scale corresponding to a single cycle is computed based on a Fourier based approach. This evolution equation is then solved on the long time scale using different time integration schemes. T2 - 6th European Conference on Computational Mechanics (ECCM 6) CY - Glasgow, UK DA - 11.06.2018 KW - Cycle jump KW - Fatigue damage KW - Concrete PY - 2018 AN - OPUS4-45696 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy A1 - Unger, Jörg F. T1 - A novel computational method for efficient evaluation of structural fatigue N2 - The methods of computational damage mechanics are well-established for the description of degradation of materials under monotone loading. An extension to structural damage induced by cyclic loading is however significantly limited. This is due to enormous computational costs required to resolve each load cycle by conventional temporal incremental integration schemes while a typical fatigue loading history comprises between thousands and millions of cycles. Despite the permanent increase of computational resources and algorithmic performance, a successful approach is rather based on the development of novel multiscale in time integration schemes. A Fourier transformation-based temporal integration (FTTI) is represented, which takes advantage of temporal scale separation incorporated into the cycle jump method. The response fields are approximated by a Fourier series whose coefficients undergo the evolution on a long-time scale. This is correlated with the evolution of the history variables, including damage, by means of the adaptive cycle jump method of various orders. The necessary extrapolation rates are obtained from the underlying solution of a short-time scale problem, which results from the oscillatory boundary condition and fulfills the global equilibrium of the Fourier coefficients. In this way, a remarkable speedup is achieved because the number of cycles to be fully integrated dramatically decreases. The key idea behind the FTTI method is that the global in space equilibrium problem is linear since it is decoupled from the evolution equations. The latter are solved in the quadrature points under response fields prescribed throughout the whole load cycle. Consequently, integration of a single load cycle is much more efficient than the conventional single scale integration where the global equilibrium iteration and the local iteration of the evolution equations are coupled. This results in an additional speedup of the FTTI method. The performance of the FTTI technique is demonstrated for two different constitutive behaviors: a viscoplastic model with a damage variable governed by the local equivalent viscoplastic strain; a quasi-brittle response where the damage variable is driven by a non-local equivalent strain. The latter is implicitly introduced as proposed by Peerlings. Both, the explicit and implicit extrapolation schemes are validated. The FTTI solutions agree very well with the reference cycle-by -cycle solutions, while significantly reducing the computational costs. The adaptive determination of the jump length can properly recognize the particular responses throughout the fatigue loading history (stationary fatigue, acceleration of fatigue damage when approaching failure) as well as stress redistribution phenomena. T2 - International Fatigue International Fatigue International Fatigue International Fatigue International Fatigue International Fatigue Congress Congress Congress 2018 CY - Poitiers, France DA - 27.05.2018 KW - Fatigue KW - Accelerated integration scheme PY - 2018 AN - OPUS4-46975 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Unger, Jörg F. A1 - Kindrachuk, Vitaliy A1 - Titscher, Thomas A1 - Hirthammer, Volker T1 - A continuum damage model for the simulation of concrete under cyclic loading N2 - Lifetime aspects including fatigue failure of concrete structures were traditionally only of minor importance. Because of the growing interest in maxing out the capacities of concrete, its fatigue failure under compression has become an issue. A variety of interacting phenomena such as e.g. loss of prestress, degradation due to chemical reactions or creep and shrinkage influence the fatigue resistance. Failure due to cyclic loads is generally not instantaneous, but characterized by a steady damage accumulation. Therefore, a reliable numerical model to predict the performance of concrete over its lifetime is required, which accurately captures order effects and full three-dimensional stress states. Many constitutive models for concrete are currently available, which are applicable for specific loading regimes, different time scales and different resolution scales. However, a key limitation of those models is that they generally do not address issues related to fatigue on a structural level. Very few models can be found in the literature that reproduce deterioration of concrete under repeated loading-unloading cycles. This is due to the computational effort necessary to explicitly resolve every cycle which exceeds the currently available computational resources. The limitation can only be overcome by the application of multiscale methods in time. The objective of the paper is the development of numerical methods for the simulation of concrete under fatigue loading using temporal multiscale methods. First, a continuum damage model for concrete is developed with a focus on fatigue under compressive stresses. This includes the possibility to model stress redistributions and capture size effects. In contrast to cycle based approaches, where damage is accumulated based on the number of full stress cycles, a strain based approach is developed that can capture cyclic degradation under variable loading cycles including different amplitudes and loading frequencies. The model is designed to represent failure under static loading as a particular case of fatigue failure after a single loading cycle. As a consequence, most of the material parameters can be deduced from static tests. Only a limit set of additional constitutive parameters is required to accurately describe the evolution under fatigue loading. Another advantage of the proposed model is the possibility to directly incorporate other multi-physics effects such as creep and shrinkage or thermal loading on the constitutive level. Second, a multiscale approach in time is presented to enable structural computations of fatigue failure with a reduced computational effort. The damage rate within the short time scale corresponding to a single cycle is computed based on a Fourier based approach. This evolution equation is then solved on the long time scale using different implicit and explicit time integration schemes. Their performance and some limitations for specific loading regimes is discussed. Finally, the developed methods will be validated and compared to experimental data. T2 - Conference on Computational Modelling of concrete and concrete structures (EURO_C 2018') CY - Bad Hofgastein, Austria DA - 26.02.2018 KW - Fatigue KW - Concrete KW - Damage PY - 2018 AN - OPUS4-48001 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kindrachuk, Vitaliy A1 - Titscher, Thomas A1 - Hirthammer, Volker A1 - Unger, Jörg F. T1 - A continuum damage model for the simulation of concrete under cyclic loading N2 - A continuum damage model for concrete is developed with a focus on fatigue under compressive stresses. This includes the possibility to model stress redistributions and capture size effects. In contrast to cycle based approaches, where damage is accumulated based on the number of full stress cycles, a strain based approach is developed that can capture cyclic degradation under variable loading cycles including different amplitudes and loading frequencies. The model is designed to represent failure under static loading as a particular case of fatigue failure after a single loading cycle. As a consequence, most of the material parameters can be deduced from statictests. Only a limit set of additional constitutive parameters is required to accurately describe the evolution under fatigue loading. Another advantage of the proposed model is the possibility to directly incorporate other multi-physics effects such as creep and shrinkage or thermal loading on the constitutive level. A multiscale approach in time is presented to enable structural computations of fatigue failure with a reduced computational effort. The damage rate within the short time scale corresponding to a single cycle is computed based on a Fourier based approach. This evolution equation is then solved on the long time scale using different implicit and explicit time integration schemes. Their performance and some limitations for specific loading regimes is discussed. T2 - Computational Modelling of concrete and concrete Structures Euro-C, March 1st 2018 CY - Bad Hofgastein, Austria DA - 26.02.2018 KW - Continnum damage model KW - Simulation of concrete KW - Under cyclic loading PY - 2018 UR - https://euro-c.tuwien.ac.at/home/ AN - OPUS4-48399 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Skrotzki, Birgit A1 - Uckert, Danilo A1 - Kühn, Hans-Joachim A1 - Matzak, Kathrin A1 - Rehmer, Birgit T1 - Ermüdungsverhalten des warmfesten austenitischen Gusseisens EN-GJSA-XNiSiCr35-5-2 bei hoher Temperatur N2 - Die warmfeste austenitische Gusseisenlegierung EN-GJSA-XNiSiCr35-5-2 (häufig auch als Ni-Resist D-5S bezeichnet) wurde hinsichtlich ihres mechanischen Verhal-tens bei hoher Temperatur charakterisiert. Dazu wurden (isotherme) niederzyklische (LCF-) und (nicht-isotherme) thermomechanische Ermüdungsversuche (TMF) zwischen Raumtemperatur und 900 °C durchgeführt. Diese Ergebnisse dienten (zu-sammen mit weiteren Versuchsdaten) der Kalibrierung werkstoffmechanischer Modelle. Bei den höchsten Prüftemperaturen wurde Schädigung in Form von Kriechen beobachtet und metallographisch dokumentiert. T2 - 41. Vortragsveranstaltung Langzeitverhalten warmfester Stähle und Hochtemperaturwerkstoffe CY - Dusseldorf, Germany DA - 30.11.2018 KW - Ni-Resist KW - LCF KW - TMF KW - Kriechen KW - Lebensdauer KW - Schädigung PY - 2018 AN - OPUS4-46851 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Butz, Adam A1 - Fedelich, Bernard A1 - Rehmer, Birgit A1 - Schmitz, Sebastian T1 - Risserkennung an Bohrlochproben N2 - Es wird eine neu entwickelte Methode zur Thermographiebasierten Rissmessung vorgestellt. Darüber hinaus wird eine numerische Vorarbeit präsentiert, die zeigt, dass anhand der gemeisamen Auswertung der Versuchsdaten aus unterschiedlicher Sensorik die Möglichkeit besteht, die unter Ermüdungsbelastung in Bohrlochproben auftretenden Risse in Geometriekategorien zu unterteilen. T2 - Tagung Werkstoffprüfung 2018 CY - Bad Neuenahr, Germany DA - 06.12.2018 KW - LCF KW - Crack KW - Data Fusion KW - Thermographie PY - 2018 AN - OPUS4-46977 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kromm, Arne A1 - Cabeza, S. A1 - Mishurova, Tatiana A1 - Thiede, Tobias A1 - Nadammal, Naresh A1 - Bruno, Giovanni A1 - Portella, Pedro Dolabella T1 - Residual stress Formation in selective laser melted parts of Alloy 718 N2 - Additive Manufacturing (AM) through the Selective Laser Melting (SLM) route offers ample scope for producing geometrically complex parts compared to the conventional subtractive manufacturing strategies. Nevertheless, the residual stresses which develop during the fabrication can limit application of the SLM components by reducing the load bearing capacity and by inducing unwanted distortion, depending on the boundary conditions specified during manufacturing. The present study aims at characterizing the residual stress states in the SLM parts using different diffraction methods. The material used is the nickel based superalloy Inconel 718. Microstructure as well as the surface and bulk residual stresses were characterized. For the residual stress analysis, X-ray, synchrotron and neutron diffraction methods were used. The measurements were performed at BAM, at the EDDI beamline of -BESSY II synchrotronand the E3 line -BER II neutron reactor- of the Helmholtz-Zentrum für Materialien und Energie (HZB) Berlin. The results reveal significant differences in the residual stress states for the different characterization techniques employed, which indicates the dependence of the residual state on the penetration depth in the sample. For the surface residual stresses, longitudinal and transverse stress components from X-ray and synchrotron agree well and the obtained values were around the yield strength of the material. Furthermore, synchrotron mapping disclosed gradients along the width and length of the sample for the longitudinal and transverse stress components. On the other hand, lower residual stresses were found in the bulk of the material measured using neutron diffraction. The longitudinal component was tensile and decreased towards the boundary of the sample. In contrast, the normal component was nearly constant and compressive in nature. The transversal component was almost negligible. The results indicate that a stress re-distribution takes place during the deposition of the consecutive layers. Further investigations are planned to study the phenomenon in detail. T2 - European Conference on Residual Stresses - ECRS10 CY - Leuven, Belgium DA - 11.09.2018 KW - Additive Manufacturing KW - Selective Laser Melting KW - Residual Stresses PY - 2018 AN - OPUS4-45979 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Dmitriev, A. I. A1 - Nikonov, A. Y. A1 - Österle, Werner T1 - Molecular dynamics modeling of the sliding performance of an amorphous silica nano-layer - The impact of chosen interatomic potentials N2 - The sliding behavior of an amorphous silica sample between two rigid surfaces is in the focus of the present paper. Molecular Dynamics using a classical Tersoff’s potential and a recently developed ReaxFF potential was applied for simulating sliding within a thin film corresponding to a tribofilm formed from silica nanoparticles. The simulations were performed at different temperatures corresponding to moderate and severe tribological stressing conditions. Simulations with both potentials revealed the need of considering different temperatures in order to obtain a sound interpretation of experimental findings. The results show the striking differences between the two potentials not only in terms of magnitude of the resistance stress (about one order of magnitude) but also in terms of friction mechanisms. The expected smooth sliding regime under high temperature conditions was predicted by both simulations, although with Tersoff’s potential smooth sliding was obtained only at the highest temperature. On the other hand, at room temperature Tersoff-style calculations demonstrate stick-slip behavior, which corresponds qualitatively with our experimental findings. Nevertheless, comparison with a macroscopic coefficient of friction is not possible because simulated resistance stresses do not depend on the applied normal pressure. KW - Molecular dynamics KW - Thin tribofilm KW - Resistance stress KW - Sliding simulation KW - Amorphous silica PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-449366 DO - https://doi.org/10.3390/lubricants6020043 SN - 2075-4442 VL - 6 IS - 2 SP - 43, 1 EP - 11 PB - MDPI CY - Basel AN - OPUS4-44936 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Wolf, M. A1 - Kranzmann, Axel T1 - In-situ testing of corrosion and corrosion fatigue behavior of stainless steels in geothermal environment N2 - In CCS environment (carbon capture and storage) pipes are loaded statically and/or cyclically and at the same time exposed constantly to the highly corrosive hot thermal water. Experimental procedures such as ambient pressure immersions tests, in-situ corrosion fatigue experiments using a flexibly designed corrosion chamber at ambient pressure and a specially designed corrosion chamber at high pressure. Experimental set-ups for push/pull and rotation bending load are introduced. The corrosion behavior and lifetime reduction of high alloyed steels (X46Cr13, 1.4043), (X5CrNiCuNb16-4, 1.4542) and (X2CrNiMoN22-5-3, 1.4462) is demonstrated (T=60 °C, geothermal brine: Stuttgart Aquifer flow rate: 9 l/h, CO2 ). T2 - 10th International Conference on Chemical, Biological and Environmental Engineering ICBEE 2018 CY - Berlin, Germany DA - 27.09.2018 KW - Adiabatic calorimeter KW - Thermal energy storage KW - Phase change material KW - Salt eutectics PY - 2018 DO - https://doi.org/10.7763/IPCBEE.2018.V103.5 VL - 103 SP - 13 EP - 20 AN - OPUS4-50364 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Pfennig, A. A1 - Simkin, Roman A1 - Kranzmann, Axel T1 - Construction of an adiabatic calorimeter for investigation of high tempertarue salt - based phase change material N2 - The commercial usage of latent thermal energy storages primarily depends on the development of a suitable phase change material (PCM). For industrial high temperature applications above 400 °C multicomponent chloride eutectics are promising and therefore discussed seriously. The profound thermodynamic investigation of such eutectics requires a much greater amount of specimen material than conventional calorimeter can handle. Therefore, a special adiabatic calorimeter was developed and designed. With a specimen mass of > 100 g the typical thermodynamic measurements with a commercial calorimeter can be extended by cycle stability measurements, which are often decisive for practical application of PCM. Furthermore, by implementing corrosion specimens inside the calorimeter high temperature corrosion experiments according to ISO 21608 can be performed inside the calorimeter. Adiabatic measuring conditions can be provided by using two separate heating systems. Therefore, the outer “protective system” follows the temperature curve of the inner “measuring system” minimizing the temperature difference between the heating systems and simultaneously preventing heat losses from the measuring systems. T2 - 10th International Conference on Chemical, Biological and Environmental Engineering ICBEE 2018 CY - Berlin, Germany DA - 27.09.2018 KW - Adiabatic calorimeter KW - Thermal energy storage KW - Phase change material KW - Salt eutectics PY - 2018 DO - https://doi.org/10.7763/IPCBEE.2018.V103.6 VL - 103 SP - 21 EP - 28 AN - OPUS4-50363 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel A1 - Marynowski, P. A1 - Wozny, K. T1 - Morphology and chemical composition of inconel 686 after high-temperature corrosion N2 - The work presents the microstructure, chemical composition and mechanical properties of Inconel 686 coatings after high - temperature corrosion in environment of aggressive gases and ashes. To produce the Ni - based coatings the QS Nd:YAG laser cladding process was carried out. As the substrate used 13CrMo4-5 boilers plate steel. Ni - base alloys characterize the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. Formed clad were characterized by high quality of metallurgical bonding with the substrate material and sufficiently low amount of the iron close to the clad layer surface. After corrosion experiment the oxide scale on the substrate and clad created. The scale on 13CrMo4-5 steel had 70 μm thickness while the scale of the clad had less than 10 μm. The microstructure, chemical composition of the obtained clad and scales were investigated by scanning electron microscope (SEM) and electron probe microanalyzer (EPMA) equipped with the EDS detectors. T2 - 27th International conference on metallurgy and materials CY - Brno, Czech Republic DA - 23.05.2018 KW - laser cladding KW - Inconel 686 KW - High - temperature corrosion KW - Aggressive environment KW - Oxide scale PY - 2018 SP - 1010 EP - 1016 AN - OPUS4-49660 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel T1 - The influence of the aggressive environments on the Inconel 686 coating in high-temperature corrosion experiments N2 - This work presents the microstructure and chemical composition of oxide scales created on Ni – base coating after corrosion experiments in aggressive gases and ashes. The Inconel 686 coating applied on the low carbon steel 13CrMo4-5 was performed by a CO2 laser cladding process. The experiments were carried out in oxidizing gas atmospheres containing O2, COx, SOx. The second Variation of corrosion experiments were performed in a reducing atmosphere with ashes containing elements such as: Na, Cl, Ca, Si, C, Fe, Al etc. After 240 h and 1.000 h corrosion experiments the oxide scales on the substrate and overlay were created in both cases. The sulfur compounds were found on the top of the coating surface (EPMA) and also higher contents of silica compounds were revealed on specimens covered by ashes during the experiments. The microstructure and chemical composition of the clad and scales were investigated by means of a light microscope and an electron microscope (SEM)equipped with an EDS detector. T2 - 50. Kraftwerkstechnisches Kolloquium CY - Dresden, Germany DA - 23.10.2018 KW - Nickel based coatings KW - Inconel 686 KW - High temperature corrosion PY - 2018 SP - 599 AN - OPUS4-46590 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Koclega, Damian A1 - Petrzak, P. A1 - Kowalski, K. A1 - Rozmus-Gornikowska, M. A1 - Debowska, A. A1 - Jedrusik, M. T1 - Annealing effect on microstructure and chemical composition of Inconel 625 alloy N2 - Our research focused on Inconel 625 weld overlays on 16Mo3 steel boiler pipes. The Investigation focused on the characterization of changes in the microstructure and chemical composition after annealing. The annealing was performed for ten hours at temperatures from 600 to 1000°C. Changes in the microstructure were observed with a scanning and transmission electron microscope (SEM and TEM). The investigation was supplemented by hardness measurements. KW - Inconel 625 KW - Microsegregation KW - Annealing PY - 2018 DO - https://doi.org/10.7494/mafe.2018.44.2.73 SN - 1230-2325 SN - 0860-6307 SN - 2300-8377 VL - 44 IS - 2 SP - 73 EP - 80 PB - AGH University of Science and Technology Press CY - Cracow AN - OPUS4-49659 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, Anja A1 - Kranzmann, Axel T1 - Local Corrosion of Martensitic Stainless Steels during Exposure to Saline Aquifer Water and CO2 Environment N2 - Carbon Capture and Storage (CCS) is well acknowledged to mitigate climate change. Therefore, pipe Steels suitable for CCS technology require resistance against the corrosive environment of a potential CCS-site, e.g. heat, pressure, salinity of the aquifer, CO2-partial pressure. Samples of different mild and high alloyed stainless injection-pipe Steels partially heat treated: 42CrMo4, X20Cr13, X46Cr13, X35CrMo4 as well as X5CrNiCuNb16-4 were kept at T=60 °C and ambient pressure as well as p=100 bar for 700 h - 8000 h in a CO2-saturated synthetic aquifer environment similar to possible geological on-shore CCS-sites in the northern German Basin. Main corrosion products analysed on pits are FeCO3 and FeOOH. The carbon content does not show significant influence on the pitting behaviour. Generally, higher chromium Content results in better corrosion resistance. Although X35CrMo17-1 and X5CrNiCuNb16-4 show low surface corrosion rates, their resistance against local corrosion in CCS environment is not significantly better compared to the much less costly Steels X20Cr13 and X46Cr13. KW - Corrosion KW - CCS KW - Carbon storage KW - Aquifer KW - Heat treatment PY - 2018 DO - https://doi.org/10.18178/ijcea.2018.9.1.694 SN - 2010-0221 VL - 9 SP - 26 EP - 31 PB - International Association of Computer Science and Information Technology Press CY - Singapore AN - OPUS4-46627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Donėlienė, J. A1 - Rudzikas, M. A1 - Rades, Steffi A1 - Dörfel, Ilona A1 - Peplinski, Burkhard A1 - Sahre, Mario A1 - Pellegrino, F. A1 - Maurino, V. A1 - Ulbikas, J. A1 - Galdikas, A. A1 - Hodoroaba, Vasile-Dan T1 - Electron Microscopy and X-Ray Diffraction Analysis of Titanium Oxide Nanoparticles Synthesized by Pulsed Laser Ablation in Liquid N2 - A femto-second pulsed laser ablation in liquid (PLAL) procedure for the generation of titanium oxide nanoparticles (NP) is reported with the purpose of understanding morphology and structure of the newly generated NPs. Ablation duration was varied for optimization of NP generation processes between 10 and 90 min. Surface morphology of NPs as well as their size and shape (distribution) were analysed by various complementary electron microscopy techniques, i.e. SEM, TSEM and TEM. The crystalline structure of titanium oxide particles was investigated by XRD(two instruments operated in different geometries) and HR-TEM. Concentration of generated titanium oxide NPs in liquid was analysed by ICP-MS. A mix of crystalline (mainly anatase), partly crystalline and amorphous spherical titanium oxide NPs can be reported having a mean size between 10 and 20 nm, which is rather independent of the laser ablation (LA) duration. A second component consisting of irregularly shaped, but crystalline titanium oxide nanostructures is co-generated in the LA water, with more pronounced occurrence at longer LA times. The provenance of this component is assigned to those spherical particles generated in suspension and passing through the converging laser beam, being hence subject to secondary irradiation effects, e. g. fragmentation. KW - Laser ablation in liquid KW - Nanoparticles KW - Titanium oxide KW - Particle morphology PY - 2018 UR - https://www.cambridge.org/core/journals/microscopy-and-microanalysis/article/electron-microscopy-and-xray-diffraction-analysis-of-titanium-oxide-nanoparticles-synthesized-by-pulsed-laser-ablation-in-liquid/AE368446FAC70E08C514F9AEABFD131B DO - https://doi.org/10.1017/S1431927618009030 VL - 24 IS - S1 (August) SP - 1710 EP - 1711 PB - Cambridge University Press CY - New York, NY, U.S.A. AN - OPUS4-45949 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Pfennig, A. A1 - Kranzmann, Axel T1 - Degradation of AISI 630 exposed to CO2-saturated saline aquifer at ambient pressure and 100 bar N2 - In general high alloyed steels are suitable as pipe steels for carbon capture and storage technology (CCS), because they provide sufficient resistance against the corrosive environment of CO2-saturated saline aquifer which serves as potential CCS-site in Germany. High alloyed martensitic steel AISI 630 has been proven to be sufficient resistant in corrosive environments, e.g. regarding heat, pressure, salinity of the aquifer, CO2-partial pressure), but reveals a distinct corrosion pattern in CCS environment. Therefore coupons of AISI 630 heat treated using usual protocols were kept at T=60 °C and ambient pressure as well as p=100 bar up to 8000 h in an a) water saturated supercritical CO2 and b) CO2-saturated synthetic aquifer environment similar to on-shore CCS-sites in the Northern German Basin. AISI 630 precipitates a discontinuous ellipsoidal corrosion layer after being exposed for more than 4000 hours. Best corrosion resistance in the CO2-saturated synthetic aquifer environment phase is achieved via normalizing prior to exposure. In water saturated supercritical CO2 tempering at medium temperatures after hardening gives lowest corrosion rates. Corrosion fatigue via push-pull tests with a series of 30 specimens was evaluated at stress amplitudes between 150 MPa and 500 MPa (sinusoidal dynamic test loads, R=-1; resonant frequency ~ 30 Hz). The endurance limit of AISI 630 is reduced by more than 50% when exposed to CCS environment (maximum number of cycles (10 x 106) at a stress amplitude of 150 MPa). KW - Corrosion Fatigue KW - High Cycle Fatigue KW - Steel KW - Ccs KW - Co2-Storage PY - 2018 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-503783 DO - https://doi.org/10.22587/jasr.2018.14.6.3 SN - 1819-544X SN - 1816-157X SP - 11 EP - 17 PB - INSInet Publications CY - Faisalabad AN - OPUS4-50378 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclęga, Damian A1 - Radziszewska, A. A1 - Kranzmann, Axel A1 - Dymek, S. T1 - Microstructure characterization of the Inconel 686 clad layer after high-temperature corrosion tests in aggressive gases and ashes N2 - The Ni-Cr-Mo-W alloy is characterized by the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. To protect the surface of the substrate 13CrMo4-5 steel against aggressive environments the Inconel 686 as clad layer was used. The corrosion process was performed in oxidizing mixture of gases like O2, COx, SOx. The second part of corrosion Experiment concerned the corrosion test of the coating in reducing atmosphere of the specified gases with ashes, which contained e.g. Na, Cl, Ca, Si, C, Fe, Al. T2 - Junior EUROMAT 2018 CY - Budapest, Hungary DA - 08.07.2018 KW - Laser Cladding KW - Inconel 686 KW - High temperature corrosion KW - Aggressive environement KW - Material oxidation PY - 2018 AN - OPUS4-45627 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Koclega, Damian A1 - Radziszewska, Agnieszka A1 - Kranzmann, Axel A1 - Dymek, Stanislaw T1 - The microstructure characterization of the oxide scale created on Inconel 686 clad N2 - The Ni-Cr-Mo-W alloy is characterized by the excellent high-temperature corrosion resistance, good strength and ability to work in aggressive environments. To protect the surface of the substrate 13CrMo4-5 steel against aggressive environments the Inconel 686 as clad layer was used. The corrosion process was performed in oxidizing mixture of gases like O2, COx, SOx. The second part of corrosion Experiment concerned the corrosion test of the coating in reducing atmosphere of the specified gases with ashes, which contained e.g. Na, Cl, Ca, Si, C, Fe, Al. T2 - EUROCORR 2018 CY - Crocow, Poland DA - 09.09.2018 KW - Laser cladding KW - Inconel 686 coating KW - High-temperature corrosion KW - Aggressive gases PY - 2018 AN - OPUS4-47393 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hodoroaba, Vasile-Dan A1 - Donėlienė1, J. A1 - Rudzikas, M. A1 - Rades, Steffi A1 - Dörfel, Ilona A1 - Peplinski, Burkhard A1 - Sahre, Mario A1 - Pellegrino, F. A1 - Maurino, V. A1 - Ulbikas, J. A1 - Galdikas, A. T1 - Electron Microscopy and X-Ray Diffraction Analysis of Titanium Oxide Nanoparticles Synthesized by Pulsed Laser Ablation in Liquid N2 - A femto-second pulsed laser ablation in liquid (PLAL) procedure for the generation of titanium oxide nanoparticles (NP) is reported with the purpose of understanding morphology and structure of the newly generated NPs. Ablation duration was varied for optimization of NP generation processes between 10 and 90 min. Surface morphology of NPs as well as their size and shape (distribution) were analysed by various complementary electron microscopy techniques, i.e. SEM, TSEM and TEM. The crystalline structure of titanium oxide particles was investigated by XRD and HR-TEM. Concentration of generated titanium oxide NPs in liquid was analysed by ICP-MS. A mix of crystalline (mainly anatase), partly crystalline and amorphous spherical titanium oxide NPs can be reported having a mean size between 10 and 20 nm, which is rather independent of the laser ablation (LA) duration. A second component consisting of irregularly shaped, but crystalline titanium oxide nanostructures is co-generated in the LA water, with more pronounced occurrence at longer LA times. The provenance of this component is assigned to those spherical particles generated in suspension and passing through the converging laser beam, being hence subject to secondary irradiation effects, e. g. fragmentation. T2 - Microscopy & Microanalysis 2018 CY - Baltimore, MD, USA DA - 05.08.2018 KW - Nanoparticles KW - Titanium oxide KW - Laser ablation in liquid KW - Electron microscopy KW - XRD PY - 2018 AN - OPUS4-46502 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Zerbst, Uwe A1 - Klinger, Christian A1 - Bettge, Dirk T1 - Defects as a root cause for fatigue failure of metallic components N2 - The Topic of the presentationis a discussion on defects which can cause failure in cyclically loaded metallic components. Although also touching Features such as material defects such as pores or micro-shrinkages, etc. and geometric defects such as surface roughness and secondary notches (which are not considered in the design process) which origin in manufacturing, and others the presentation concentrates on non-metallic inclusions. It is prefaced by an introduction to the life cycle of a fatigue crack from initiation up to fracture. Special emphasis is put on the fact that only cracks which are not arrested during one of their distinct Propagation stages can grow to a critical size. T2 - VIII. International Conference on Engineering Failure Analysis CY - Budapest, Ungarn DA - 08.06.2018 KW - Metallic components KW - Material defects KW - Micro-shrinkages PY - 2018 AN - OPUS4-46875 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk A1 - Kratzig, Andreas A1 - Peetz, Christoph A1 - Kranzmann, Axel T1 - Interaction of Oxidizing and Reductive Impurities in CO2 Streams with Transport Pipeline Steel N2 - A main goal of CLUSTER CCS project at BAM was to study the corrosion behaviour of pipeline steel with dense phase carbon dioxide containing impurities. Depending on the kind of impurities specific corrosion mechanisms and corrosion rates were determined. T2 - CO2 and H2 Technologies for the Energy Transition CY - BAM, Berlin, Germany DA - 28.11.2018 KW - Carbon capture KW - Carbon dioxide KW - Corrosion KW - CCS PY - 2018 AN - OPUS4-47016 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sobol, Oded A1 - Röhsler, Andreas A1 - Nolze, Gert A1 - Unger, Wolfgang A1 - Böllinghaus, Thomas T1 - Sputtering derived artefacts in austenitic steel during Time-of-Flight Secondary Ion Mass Spectrometry analyses N2 - Among the very few techniques to localize hydrogen (H) at the microscale in steels, Time-of-flight secondary ion mass spectrometry (ToF-SIMS) was proven to be a reliable tool. The necessity to detect hydrogen stems from its deleterious effects in metals, that are often used as structural components and to obtain better understanding of the underlying metallurgical mechanisms of hydrogen embrittlement (HE) which are still unclear. Austenitic stainless steels are nowadays commonly used in a wide variety of application, from hydrogen transport and storage facilities to petrochemical and offshore applications where they are exposed to aggressive environments and therefore prone to HE. One of the greater risks in the austenitic class is the embrittlement of the material due to the instability of the γ austenite and its transformation into a brittle α martensitic phase. This transformation takes place due to the local stresses that are induced by the uptake of hydrogen during service. Nonetheless, it was shown that this transformation can occur as an artefact during SIMS analysis itself where Cs-sputtering is necessary not only to remove surface contaminations but mainly to enhance H/D secondary ion yield. In the following contribution we show the influence of different sputtering conditions on AISI 304L austenitic stainless steel in order to distinguish the artefact from the hydrogen induced transformation. The material was charged electrochemically in a deuterium based electrolyte. Deuterium (D) must be in these experiments as a replacement for hydrogen which cannot be used because adsorbed hydrogen superimposes hydrogen originating from charging the sample in the SIMS images. ToF-SIMS analyses were conducted by ToF SIMS IV (IONTOF GmbH, Münster, Germany). The experiments were carried out on deuterium charged and non-charged samples. The structural characterization was carried out by SEM and EBSD examinations before and after charging, both with a Leo Gemeni 1530VP field-emission scanning electron microscope and a Zeiss Supra 40 instrument (Carl Zeiss Microscopy GmbH, Oberkochen, Germany). The results showed that the use of 1keV Cs+ beam induces stacking faults while higher sputter beam energies results in γ→α transformation. T2 - SIMS Europe 2018 CY - Münster, Germany DA - 16.09.2018 KW - Austenitic steel KW - Hydrogen KW - ToF-SIMS KW - Artefact PY - 2018 AN - OPUS4-46701 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Peetz, Andreas A1 - Kranzmann, Axel T1 - Interaction of Reactive Components in CO2 Streams with Transport Pipeline Steel X70 N2 - In context of CLUSTER project, impacts of impurities (SO2, NO2, O2, CO, H2S, H2, N2, Ar and H2O) in CO2 streams captured from different sources in a regional cluster on transport, injection and storage were investigated. Corrosion studies of oxidizing, reductive or mixed atmospheres towards transport pipeline steel X70 were carried out applying high pressure (10 MPa) at low temperatures (278 K or 313 K). T2 - GHGT-14 Conference CY - Melbourne, Australia DA - 22.10.2018 KW - Carbon capture KW - CCS KW - Carbon dioxide KW - Corrosion PY - 2018 AN - OPUS4-47017 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Falk, Florian A1 - Menneken, Martina A1 - Stephan-Scherb, Christiane T1 - Early oxidation and sulfidation of high temperature model alloys: An EDXRD in situ study N2 - The fundamental impact of sulfur and water on corrosion rates and potential failure of the exposed material is well known. However, the access to the related corrosion mechanism causing material degradation is often a problem to solve. This study investigates the effect of SO2 and water vapor in the initial stages of corrosion of an Fe9Cr0.5Mn model alloy at 650 °C in situ. The analysis was carried out under laboratory conditions using energy-dispersive X-ray diffraction (EDXRD). T2 - Dechema EFC Workshop CY - Frankfurt am Main, Germany DA - 26.09.2018 KW - Sulfidation KW - Model alloy KW - Oxidation PY - 2018 AN - OPUS4-46134 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Menneken, Martina A1 - Falk, Florian A1 - Stephan-Scherb, Christiane T1 - Early stages of corrosion in hot, aggressive environments N2 - We investigated the effect of water vapor in the initial stages of SO2 corrosion of an Fe-9Cr-0.5Mn model alloy at 650 °C. Two separate experiments were run, one with 99.5%-Ar + 0.5%-SO2 and one with 69.5%-Ar + 0.5%-SO2 with 30%-H2O atmosphere. During the experiment the scale growth was observed in-situ, using energy dispersive X-ray diffraction (EDXRD). Our results confirm an increased speed of oxygen transport into the material, with the addition of water, while the transport of sulfur appears to be less affected. T2 - Sektionstreffen der DMG Sektionen "Angewandte Mineralogie in Umwelt & Technik" und "Chemie, Physik und Kristallographie der Minerale" CY - Bad Windsheim, Germany DA - 28.02.2018 KW - Corrosion KW - In-situ KW - EDXRD PY - 2018 AN - OPUS4-45369 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Röhsler, Andreas A1 - Sobol, Oded A1 - Nolze, Gert A1 - Unger, Wolfgang A1 - Böllinghaus, Thomas T1 - In-situ observation of the hydrogen behaviour in austenitic stainless steel by time-of-flight secondary ion mass spectrometry during mechanical loading N2 - The reduction of harmful emissions to the environment is one of the most urgent challenges of our time. To achieve this goal, it is inevitable to shift from using fossil fuels to renewable energy sources. Within this transition, hydrogen can play a key role serving as fuel in transportation and as means for energy storage. The storage and transport of hydrogen using austenitic stainless steels as the infrastructure, as well as the use of these grades in hydrogen containing aggressive environments, remains problematic. The degradation of the mechanical properties and the possibility of phase transformation by ingress and accumulation of hydrogen are the main drawbacks. Advanced studies of the behaviour of hydrogen in austenite is necessary to fully understand the occurring damage processes. This knowledge is crucial for the safe use of components in industry and transportation facilities of hydrogen. A powerful tool for depicting the distribution of hydrogen in steels, with high accuracy and resolution, is time-of-flight secondary ion mass spectrometry (ToF-SIMS). We here present a comprehensive research on the hydrogen degradation processes in AISI 304L based on electrochemical charging and subsequent ToF-SIMS experiments. To obtain furthermore information about the structural composition and cracking behaviour, electron-backscattered diffraction (EBSD) and scanning electron microscopy (SEM) were performed afterwards. All the gathered data was treated employing data fusion, thus creating a thorough portrait of hydrogen diffusion and its damaging effects in AISI 304L. Specimens were charged with deuterium instead of hydrogen. This necessity stems from the difficulty to separate between artificially charged hydrogen and traces existing in the material or adsorbed from the rest gas in the analysis chamber. Similar diffusion and permeation behaviour, as well as solubility, allow nonetheless to draw onclusions from the experiments. T2 - International Conference on Metals and Hydrogen; Steely Hydrogen 2018 CY - Ghent, Belgium DA - 29.05.2018 KW - Hydrogen KW - Deuterium KW - ToF-SIMS KW - AISI 304L PY - 2018 AN - OPUS4-45079 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Goedecke, Caroline A1 - Altmann, Korinna A1 - Bannick, C. G. A1 - Kober, E. A1 - Ricking, M. A1 - Schmitt, T. A1 - Braun, Ulrike T1 - Detection of polymers in treated waste water using TED-GC-MS N2 - The presence of large quantities of plastic waste and its fragmentation in various environmental compartments are an important subject of current research. In the environment, (photo ) oxidation processes and mechanical abrasion lead to the formation of microplastics. However, until now, there are no established quality assurance concepts for the analysis of microplastic (<5 mm) in environmental compartments, including sampling, processing and analysis. The aim of the present work is the development of suitable examination methods and protocols (sampling, sample preparation and detection) to qualify and quantify microplastic in urbane water management systems. At first a fractional filtration system for sampling and the analytical tool, the so-called TED-GC-MS (thermal desorption gas chromatography mass spectrometry) were developed. The TED-GC-MS method is a two-step analytical procedure which consists of a thermal extraction where the sample is annealed and characteristic decomposition products of the polymers are collected on a solid phase. Afterwards these products are analysed using GC-MS. The developed fractional filtration for sampling and the TED-GC-MS for detection were used for quantitative analysis to screen the waste water influent and effluent of a Berlin waste water treatment plant for the most relevant polymers, polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET) and polyamide (PA). The results of the study revealed that the polymeres PE, PS and PP were detected in the effluent, and PE and PS were find in the raw waste water of the sewage treatment plant in Ruhleben, Berlin. Differences in polymer types and amounts were detected at different sampling dates and within different sieve fractions. Much higher amounts of polymers were observed in the raw waste water. The peak areas of the decomposition products, used for quantification of the polymers, were adjusted using so-called response factors since the TED-GC-MS method is more sensitive for PP and PS than for PE. It has been shown that PE is the most dominant polymer in the samples. Comparing the masses of polymers in the effluent and in the raw sewage, a removal of 99 % of the polymers in the water treatment plant can be assumed. These results are consistent with the literature where removal rates between 98-99 % were described. T2 - SETAC Europe CY - Rom, Italy DA - 13.05.2018 KW - Microplastics KW - Thermogravimetry KW - Waste water KW - Chromatography PY - 2018 AN - OPUS4-44968 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altmann, Korinna A1 - Goedecke, Caroline A1 - Bannick, C.G. A1 - Ricking, M. A1 - Kober, E. A1 - Schmitt, T. A1 - Braun, Ulrike T1 - Detektion von Polymeren im Abwasser eines Klärwerks mittels TED-GC_MS N2 - In den Umweltmedien Wasser, Boden und Luft wird Mikroplastik (MP) gefunden. Mögliche Eintragspfade, besonders Einträge über den Klarlauf kommunaler Klärwerke, sind unklar. Dazu wurde das Klärwerk Ruhleben in Berlin an jeweils vier Tagen im Sommer- und Winterbetrieb beprobt. Es wurde jeweils 1 m3 Klarlauf fraktioniert filtriert (500, 100 und 50 µm Siebe). Weiterhin wurde Rohabwasser exemplarisch untersucht. Als Analyse-methoden wurden die TED-GC-MS und die FTIR Mikroskopie verwendet. Bei der TED-GC-MS wird die Probe zunächst thermisch extrahiert, bevor die charakteristischen Zersetzungsgase mittels einer GC-Säule getrennt und im MS detektiert werden [1,2]. Es ist hier erstmals gelungen, nicht nur das MP zu identi-fizieren, sondern auch eine Massenbilanz zu erstellen und so eine quantitative Auswertung vorzunehmen. Es wurde PE, PS ganzjährig und PP im Sommer gefunden. Das Klärwerk Ruhleben hat einen Rückhalt an MP von 99%. T2 - Wasser 2018 CY - Papenburg, Germany DA - 07.05.2018 KW - Mikroplastik KW - Abwasser KW - TED-GC-MS KW - Bilanzierung PY - 2018 AN - OPUS4-44889 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Wander, Lukas A1 - Braun, Ulrike A1 - Becker, Roland A1 - Maiwald, Michael A1 - Paul, Andrea T1 - Mikroplastikanalyse: Nahinfrarotspektroskopie und chemometrische Auswertung N2 - Für die Erfassung der Verbreitung von Mikroplastik (MP) in der Umwelt ist die zeit- und kostenaufwendige Analysestrategie und der damit verbundene geringe Probendurchsatz eine limitierende Größe. Eine große Zahl verschiedener Studien dokumentriet das Auftreten von MP über den gesamten Globus. Meist sind die Studien aufgrund des großen analytischen Aufwands auf exemplarische, stichpunktartige Untersuchungen kleiner Umweltaliquoten und zahlenmäßig kleiner Probenumfänge begrenzt. Um die Verbreitung, die Eintragspfade und den Verbleib von MP in der Umwelt besser zu verstehen und effektive Vermeidungsstrategien abzuleiten, ist es jedoch notwendig, analytisch mehr Proben erfassen zu können. Bildgebende mikro-spektroskopische Methoden wie das Raman- und FTIR-Imaging ermöglichen eine zeitaufwendige, umfassende Charakterisierung kleiner Umweltaliquoten. Neben der Partikelanzahl sind zusätzlich Informationen zu Partikelgröße, Größenverteilung und Oberflächenmorphologie zugänglich. Chemische und thermische Extraktionsverfahren sind bereits deutlich schneller und können diese Informationen durch eine Massenbilanz vervollständigen. Die analysierbare Probenmenge ist jedoch auf Milligramm Mengen beschränkt. Wir schlagen daher vor, die Analyse von Proben auf MP durch ein vorangestelltes Screening mit der Nahinfrarot-Spektroskopie (NIRS) zur komplementieren. In diesem wird bereits eine erste Einschätzung über die Präsenz von MP in einer Probe gefällt und dadurch die wertvolle Messzeit anderer Methoden effizienter genutzt. NIR zur Analyse von Polymeren wird seit langem eingesetzt, jedoch bisher lediglich im Rahmen einer Studie zur Mikroplastikuntersuchung mittels Hyperspektraler Bildgebung beschrieben. Der NIR Spektralbereich findet sich zwischen dem sichtbaren Licht und dem mittleren Infrarot (MIR). MIR Spektren sind durch klar definierte Banden charakterisiert, welche mehrheitlich von den Grundschwingungen der Moleküle stammen. Die höheren Energien im nahen Infrarot regen hingegen Kombinations- und Oberschwingungen der Streck und Biegeschwingungen an. Die resultierenden Absorptionsbanden sind oft breit und relativ unspezifisch. Erst mit Hilfe einer computergestützten Datenauswertung lassen sich aus diesen Spektren nützliche Informationen gewinnen. Dies erklärt die steigende Popularität der NIR-Spektroskopie in der jüngeren Vergangenheit mit einem Schwerpunkt als prozessanalytische Methode. NIR Spektrometer für das industrielle Prozessmonitoring zeichnen sich durch eine kompakte und robuste Konstruktionsweise aus. Die verfügbaren faseroptischen Reflexionssonden eignen sich gut um pulverförmige Proben zu untersuchen. Der räumlich erfassbare Messbereich kann durch die Sondengeometrie variiert werden. Sind die untersuchten Partikel im Verhältnis zur abgetasteten Fläche klein, wird als spektrale Information die Summe der Absorption aller Partikel im Sichtfeld erfasst. Die Methode ist deshalb nicht für Detailuntersuchungen von MP geeignet, erlaubt es jedoch innerhalb weniger Minuten eine Einschätzung über das Vorkommen von Mikroplastik in einer Probe zu treffen. Exemplarisch wurden für diese Untersuchungen vier der am weitesten verbreiteten Kunststoffe Polyethylen (PE), Polyethylenterephthalat (PET), Polypropylen (PP) und Polystyrol (PS) gewählt. Aus den additivfreien Polymeren wurden nach einer Kryo-vermahlung und anschließender Siebung (< 125 µm) Modellproben generiert. Die Polymere wurden dafür zu einem Massenanteil von 1 % mit einem Standardboden (LUFA2.3, gesiebt < 125 µm) vermischt. Die Gesamtmenge von 1 g je Probe wurde in Aluminiumbehältern präpariert und 8 Messungen an unterschiedlichen, zufällig gewählten Positionen vorgenommen. Die erhaltenen Spektren wurden zur Kalibrierung chemometrischer Modelle genutzt. In einem hierarchischen Ansatz wurde anhand der NIR-Spektren eine Klassifizierung vorgenommen: 1. Bestimmung ob eine Probe MP enthält (Ja/Nein). 2. Identifikation der Polymere in der Probe. Eine aussagekräftige Klassifizierung beruht auf einer Vorbehandlung der Spektren. Hierdurch werden die Unterschiede zwischen den einzelnen Polymerbanden hervorgehoben. Die Eignung der so erstellten Modelle wurde anhand eines Referenzmaterials und am Beispiel von Realproben erfolgreich getestet. Dabei zeigte sich, dass nicht nur in den erstellten Polymer-Bodenmischungen, sondern auch in den Rückständen von fermentiertem Bioabfall und in Filterrückständen einer Waschmaschine, MP richtig erkannt wurde. Weiterhin zeigten Tests mit Mikroplastik-freien Bodenproben unterschiedlicher Herkunft, dass keine falsch-positive Resultate erzeugt wurden. Alle vier untersuchten Polymere, d.h. PE, PET, PS und PP mit einem Massenanteil von 1 % in einer Bodenmatrix werden auch bei einer gemischten Polymerzusammensetzung mit der NIR-Spektroskopie erkannt. Der kombinierte Einsatz von NIRS und Chemometrie ermöglicht die Entscheidung über ein potenzielles Vorkommen sowie die Zuordnung des Materials der enthaltenen Polymerpartikel für eine Massefraktion ≥ 1 % in einer (trockenen) Probenmenge von 1 g innerhalb von 10–15 min. Der zeitaufwendige Schritt der Methode liegt hier in der Erstellung geeigneter chemometrischer Modelle sowie deren Validierung. Wesentliche Voraussetzung ist dabei, dass bei der Kalibrierung die Varianz der zu erwartenden Partikel und der Matrix realistisch abgebildet wird. T2 - GDCh Jahrestagung der Wasserchemischen Gesellschaft CY - Papenburg, Ems, Germany DA - 07.05.2018 KW - Mikroplastik KW - Nahinfrarotspektroskopie KW - Chemometrie KW - Boden PY - 2018 AN - OPUS4-44887 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Usmani, Shirin A1 - Stephan, Ina A1 - Huebert, Thomas A1 - Kemnitz, E. T1 - Nano metal fluorides for wood protection against fungi N2 - Wood treated with nano metal fluorides is found to resist fungal decay. Sol−gel synthesis was used to synthesize MgF2 and CaF2 nanoparticles. Electron microscopy images confirmed the localization of MgF2 and CaF2 nanoparticles in wood. Efficacy of nano metal fluoride-treated wood was tested against brown-rot fungi Coniophora puteana and Rhodonia placenta. Untreated wood specimens had higher mass losses (∼30%) compared to treated specimens, which had average mass loss of 2% against C. puteana and 14% against R. placenta, respectively. Nano metal fluorides provide a viable alternative to current wood preservatives. KW - Brown-rot fungi KW - Coniophora puteana KW - Fluoride nanoparticles KW - Fluorolytic sol−gel KW - Rhodonia placenta KW - SEM wood characterization KW - Wood protection PY - 2018 DO - https://doi.org/10.1021/acsanm.8b00144 SN - 2574-0970 VL - 2018 SP - 1 EP - 6 PB - American Chemical Society (ACS) CY - Washington DC, US AN - OPUS4-44730 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CHAP A1 - Schmidt, Wolfram A1 - Ramirez Caro, Alejandra A1 - Sojref, Regine A1 - Mota Gassó, Berta ED - Greim, M. ED - Kusterle, W. ED - Teubert, O. T1 - Contribution of the coarse aggregates to rheology - effects of flow coefficient, particle size distribution, and volume fraction N2 - In order to observe the effect of the aggregate phases between 2 mm and 16 mm without overlap with rheological effects induced by the cement hy-dration and without interactions with a threshold fine sand particle size that affects both, paste and aggregates, rheological experiments were conducted on a limestone filler based paste mixed with aggregates up to 16 mm. Vari-ous aggregate fractions were blended and mixed with the replacement paste in different volumetric ratios. The dry aggregates’ flow coefficients were determined and compared to yield stress and plastic viscosity values at different aggregate volume fractions. The results indicated that the flow coefficient is not a suitable parameter to predict the performance of the aggregates in the paste. It was shown that the yield stress of pastes is largely determined by the blend of different aggregate fractions, while the plastic viscosity to large extend depends upon the coars-est aggregate fraction. Based on the results, ideal aggregate composition ranges for minimised yield stress are presented. For the plastic viscosity no such grading curves to achieve minimum values could be found, but high viscosity curves are identified. KW - Rheology KW - Flow Coefficient KW - Particle Size Distribution KW - Volume Fraction KW - Cement KW - Concrete KW - Reference Material KW - Limestone Filler PY - 2018 SN - 978-3-7469-1878-5 SP - 96 EP - 108 PB - tredition GmbH CY - Hamburg AN - OPUS4-44434 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Altenburg, Simon A1 - Maierhofer, Christiane A1 - Hilgenberg, Kai A1 - Mohr, Gunther A1 - Gumenyuk, Andrey A1 - Straße, Anne A1 - Pittner, Andreas A1 - Günster, Jens A1 - Gornushkin, Igor B. A1 - Pelkner, Matthias A1 - Ehlers, Henrik A1 - Heckel, Thomas A1 - Zscherpel, Uwe A1 - Seeger, Stefan A1 - Bruno, Giovanni T1 - ProMoAM - Verfahrensentwicklung für das Prozessmonitoring in der additiven Fertigung N2 - Verfahren zum in-situ Monitoring der Prozess- und Bauteilparameter sollen Fehlstellen und Inhomogenitäten bereits während der Fertigung nachweisen und zukünftig auch die Regelung der Prozessparameter ermöglichen. T2 - Challenges in Additive Manufacturing: Innovative Materials and Quality Control, Berlin Partner Workshop CY - Berlin, Germany DA - 12.09.2018 KW - Additive Fertigung KW - Prozessmonitoring KW - ProMoAM PY - 2018 AN - OPUS4-46300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Stephan-Scherb, Christiane A1 - Menneken, Martina A1 - Nützmann, Kathrin A1 - Falk, Florian A1 - de Oliveira Guilherme Buzanich, Ana A1 - Witte, Steffen A1 - Radtke, Martin T1 - Early stages of high temperature oxidation/sulfidation studied by synchrotron x-ray diffraction and spectroscopy N2 - Ferritic high temperature alloys are widely used as boiler tube and heat exchanger materials in coal, biomass and co-fired power plants. All technologies have in common that the applied materials are exposed to different temperatures, process pressures and reactive atmospheres that lead to a change of the material properties and a further degradation of the material. Material changes caused by aging in highly corrosive and toxic gases such as SO2 are mainly studied ex situ after the reaction is finished. The solid material is deposited in the atmosphere for a certain period of time, and material changes are then examined by various microscopic techniques such as optical microscopy (OM), electron microprobe analysis (EMPA), scanning electron microscopy (SEM and TEM) and X-ray diffraction (XRD). Nevertheless, extensive efforts were made to study material changes of high temperature alloys under oxidizing and reducing atmospheres by environmental scanning electron microscopy or in situ TEM techniques However, the possibilities of microscopic in situ techniques are very limited for the use of highly corrosive and toxic gases such as SO2. Since Sulfur induced corrosion at temperatures relevant for coal and biomass fired power plants, which is causing breakaway oxidation and sulfide precipitation at grain boundaries, is still of scientific interest, the current work focuses on the effect of SO2 in an initial stage of corrosion of ferritic alloys. For the analysis of early stages of combined oxidation and sulphidation processes of Fe-Cr model alloys the usage of a light furnace to conduct a rapid reactive annealing experiment is feasible. Previous studies presented distinct results of the influence of chromium on early high temperature corrosion by SO2 by this technique and subsequent classical metallographic analyses. However, it is still not possible to trace the corrosion mechanism in real time by conducting single aging experiments. The current work introduces two different approaches to study the initial stages of high temperature oxidation processes by applying above state of the art X-ray diffraction and spectroscopy methods. One part focuses on the real time observation of the formation of corrosion products such as oxides and sulfides by energy dispersive X-ray diffraction (EDXRD). The potential of this technique to study crystallization and growth processes of thin films in a reactive environment in real time was previously shown for different compound semiconductors. This approach was now applied to follow oxidation and sulphidation processes of ferritic model alloys in SO2 and SO2/H2O environments. The diffraction signals of the X-rays were detected during the corrosion process and the peak area and positions were analyzed as a function of time. This procedure enables monitoring external oxide growth and material loss in real time in an early stage of corrosion. The other part of the current work presents the possibilities of X-ray absorption near edge structure spectroscopy (XANES) to characterize oxide scales and their growth mechanisms. Precise phase identification and quantification of corrosion products in a multi-phase oxide/sulfide scale is a pre-requisite to understand diffusion paths of metal ions and gas components. It is a challenging task to distinguish structurally similar reaction products such as Fe3O4 and FeCr2O4 especially in thin films with texture effects by diffraction. To illustrate for example Cr-out diffusion of an alloy throughout an inner and external oxide scale the differentiation of Fe3O4 and FeCr2O4 is indispensable. XANES uses the photoionization effect at the metal absorption edge in an aging product and accesses by this structural and chemical information. The current work uses XANES at the Fe-K and Cr-K absorption edge to identify various aging products grown as thin layers on alloys after short time aging experiments. A reaction chamber for combining high temperature oxidation experiments with surface sensitive X-ray absorption near edge structure spectroscopy will be introduced and first results of XANES on scales at high temperatures will be presented. T2 - ISHOC 2018 CY - Matsue, Japan DA - 22.10.2018 KW - Corrosion KW - Sulfidation KW - In situ KW - Diffraction KW - XANES PY - 2018 AN - OPUS4-47278 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel A1 - Knauer, S. T1 - Droplet corrosion of CO2 transport pipeline steels N2 - In this work, the focus was set on the corrosion process of condensate as drops on the surface of carbon steels (X52, X70), martensitic steel UNS S41500, and superaustenite UNS N08031 in CO2 atmosphere with impurities at 278 K (to simulate the transportation condition in a buried pipeline). Exposure tests were performed at both normal pressure and high pressure where CO2 is supercritical or in dense phase. The drop, 1 ‑ 10 μL in volume, was prepared by dropping CO2 saturated ultra-pure water onto the surface of steel coupons in a one-liter-autoclave. The CO2 gas stream, simulating the oxyfuel flue gas with varying concentration of impurities (SO2 and O2 ), was then pumped into the autoclave to observe the condensation and corrosion impacts of impurities. Comparable exposure tests were carried out with the same gas mixture and the same volume of water as vapor to observe the drop formation and the corrosion process that follows. The wettability and stability of drops on the surface of steel coupons in CO2 supercritical/dense phase environment was evaluated additionally by contact angle measurement. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - Geothermal KW - Coating KW - SiO2 KW - Polyaniline KW - Corrosion PY - 2018 SP - 10845, 1 EP - 11 PB - Omnipress CY - Houston AN - OPUS4-44917 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Peetz, Christoph A1 - Buggisch, Enrico A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Electrochemical study on wellbore constellations for CO2 injection N2 - Carbon Capture and Storage (CCS) is identified as an excellent technology to reach the target of CO2 reduction. However, the safety issue and cost effectiveness hinder the future of CCS. For the reliability and safety issues of injection wells the corrosion resistance of the materials used needs to be determined. In this study, representative low cost materials including carbon steel 1.8977 and low alloyed steel 1.7225 were embedded in cement to mimic the realistic casing-cement interface. Electrochemical studies were carried out using these metal-cement specimens in comparison with those made of metal only in CO2 saturated synthetic aquifer fluid, at 333 K, to reveal the effect of cement on the steel performance. The results showed the protective effect of cement on the performance of pipeline metals during polarisation process. However, the corrosion current density was high in all cases, with and without cement, indicating that the corrosion resistance of these materials is low. This conclusion was supported by the surface analysis of the polarized specimens, which revealed both homogenous and pitting corrosions. Furthermore, to reveal the possible protective performance of FeCO3, the pipeline steels were pre-carbonated and then tested in the same condition as freshly polished specimens. T2 - EUROCORR 2018 CY - Krakow, Poland DA - 09.09.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Injection KW - Impurities PY - 2018 AN - OPUS4-46279 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel A1 - Knauer, S. T1 - Droplet corrosion of CO2 transport pipeline steels N2 - In this work, the focus was set on the corrosion process of condensate as drops on the surface of carbon steels (X52, X70), martensitic steel UNS S41500, and superaustenite UNS 08031 in CO2 atmosphere with impurities at 278 K (to simulate the transportation condition in a buried pipeline). Exposure tests were performed at both normal pressure and high pressure where CO2 is supercritical or in dense phase. The drop, 1 ‑ 10 µL in volume, was prepared by dropping CO2 saturated ultra-pure water onto the surface of steel coupons in a one-liter-autoclave. The CO2 gas stream, simulating the oxyfuel flue gas with varying concentration of impurities (SO2 and O2), was then pumped into the autoclave to observe the condensation and corrosion impacts of impurities. Comparable exposure tests were carried out with the same gas mixture and the same volume of water as vapor to observe the drop formation and the corrosion process that follows. The wettability and stability of drops on the surface of steel coupons in CO2 supercritical/dense phase environment was evaluated additionally by contact angle measurement. T2 - NACE International Annual Corrosion Conference CY - Phoenix, AZ, USA DA - 15.04.2018 KW - CCUS KW - Supercritical/dense phase CO 2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 AN - OPUS4-44922 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Thiel, Erik A1 - Ziegler, Mathias A1 - Ahmadi, Samim A1 - Portella, Pedro Dolabella T1 - Structured heating in active thermography by using laser arrays N2 - Lock-in- and flash thermography are standard methods in active thermography. They are widely used in industrial inspection tasks e.g. for the detection of delaminations, cracks or pores. The requirements for the light sources of these two methods are substantially different. While lock-in thermography requires sources that can be easily and above all fast modulated, the use of flash thermography requires sources that release a very high optical energy in the very short time. By introducing high-power vertical cavity surface emitting lasers (VCSELs) arrays to the field of thermography a source is now available that covers these two areas. VCSEL arrays combine the fast temporal behavior of a diode laser with the high optical irradiance and the wide illumination range of flash lamps or LEDs and can thus potentially replace all conventional light sources of thermography. However, the main advantage of this laser technology lies in the independent control of individual array areas. It is therefore possible to heat not only in terms of time, but also in terms of space. This new degree of freedom allows the development of new NDT methods. We demonstrate this approach using a test problem that can only be solved to a limited extent in active thermography, namely the detection of very thin, hidden defects in metallic materials that are aligned vertically to the surface. For this purpose, we generate destructively interfering thermal wave fields, which make it possible to detect defects within the range of the thermal wave field high sensitivity. This is done without pre-treatment of the surface and without using a reference area to depths beyond the usual thermographic rule of thumb. T2 - ConaEnd&Iev 2018 CY - Sao Paulo, Brazil DA - 27.08.2018 KW - VCSEL KW - Active thermography KW - Laser KW - Structured heating KW - Subsurface defects PY - 2018 AN - OPUS4-45851 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Droplet corrosion of CO2 transport pipeline steels N2 - This work examined the droplet corrosion of CO2 pipeline steels caused by impurities in CO2 supercritical/dense phase at 278 K, simulating the underground transport condition. The wetting properties of carbon steels (X52 and X70) as well as martensitic steel UNS S41500, and superaustenite UNS N08031 were studied by contact angle measurement, revealing reactive wetting behavior of carbon steels. Exposure tests with CO2 saturated water droplet on steel surface showed that the impurities (220 ppmv SO2 and 6700 ppmv O2) diffused into the droplet and then reacted with metal coupons in supercritical/dense phase condition, forming the corrosion product instantly during pumping process. Due to the active wetting behavior, the carbon steels suffered from heavily attack, while negligible corrosion product was observed in cases of martensitic steel UNS S41500 and superaustenite UNS 08031 coupons. Condensation experiments that were carried out on fresh polished coupons in CO2 with 1200 ppmv H2O showed that the formation and aggregation of droplet is dependent on the presence of impurities. Without SO2 and O2, the same concentration of H2O did not cause observable corrosion process after a week of exposure. With 220 ppmv SO2 and 6700 ppmv O2 even low water concentration (5-30 ppmv) still resulted in heterogeneous nucleation and subsequent growth of droplets, leading to corrosive process on carbon steel surface albeit to a lesser extent. T2 - CORROSION 2018 CY - Phoenix, AZ, USA DA - 15.04.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 SP - Paper 10845, 1 EP - 11 PB - NACE International Publications Division CY - Houston, Texas, USA AN - OPUS4-44798 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Bäßler, Ralph A1 - Knauer, S. A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel T1 - Droplet corrosion of CO2 transport pipeline steels N2 - In this work, the focus was set on the corrosion process of condensate as drops on the surface of carbon steels (X52, X70), martensitic steel UNS S41500, and superaustenite UNS 08031 in CO2 atmosphere with impurities at 278 K (to simulate the transportation condition in a buried pipeline). Exposure tests were performed at both normal pressure and high pressure where CO2 is supercritical or in dense phase. The drop, 1 ‑ 10 µL in volume, was prepared by dropping CO2 saturated ultra-pure water onto the surface of steel coupons in a one-liter-autoclave. The CO2 gas stream, simulating the oxyfuel flue gas with varying concentration of impurities (SO2 and O2), was then pumped into the autoclave to observe the condensation and corrosion impacts of impurities. Comparable exposure tests were carried out with the same gas mixture and the same volume of water as vapor to observe the drop formation and the corrosion process that follows. The wettability and stability of drops on the surface of steel coupons in CO2 supercritical/dense phase environment was evaluated additionally by contact angle measurement. T2 - NACE 2018 CY - Phoenix, Arizona, USA DA - 15.04.2018 KW - Droplet corrosion KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel PY - 2018 AN - OPUS4-44767 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Le, Quynh Hoa A1 - Knauer, S A1 - Bäßler, Ralph A1 - Peetz, Christoph A1 - Kratzig, Andreas A1 - Bettge, Dirk A1 - Kranzmann, Axel A1 - Jaeger, P A1 - Schulz, S T1 - Impact of acid condensation on wetting and corrosion behavior of CO2 transport-pipeline steel N2 - Es ist allgemein akzeptiert, das Korrosion in CO2-Transport-Pipelines vernach¬lässigbar ist, solange der Wassergehalt des CO2-Stroms deutlich unter der maximal löslichen Menge liegt. Bisher gibt es keinen allgemeinen Konsens darüber, welcher maximale Wassergehalt in zu transportierendem CO2 zugelassen werden sollte. Bei einem Druck von 100 bar und im Temperaturbereich von 277 K bis 298 K beträgt die Löslichkeit von Wasser in CO2 ca. 1.900 bis 3.200 ppmv, aber die Korrosionsrate von Stählen steigt schon ab einem Wassergehalt von 500 ppmv deutlich an. Bei Anwesenheit von Begleitstoffen wie SO2, NO2 und O2, können sich HNO3, H2SO3 und H2SO4 bilden. Menge und Zusammensetzung von kondensierter Säure sind von der Gaszusammensetzung abhängig, und der Korrosionsmechanismus und die Korrosionsform sind vom Kondensationsverhalten abhängig. T2 - CLUSTER Symposium: CO2 and H2 Technologies for the Energy Transition CY - BAM, Berlin, Germany DA - 28.11.2018 KW - CCUS KW - Supercritical/dense phase CO2 KW - Carbon steels KW - Martensitic steel KW - Superaustenite steel KW - Droplet corrosion PY - 2018 AN - OPUS4-46907 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - GEN A1 - Nofz, Marianne T1 - High temperature coatings (Book review) N2 - All in all, practicing professionals as well as researchers can read this book with pleasure and great benefit. It presents a comprehensive collection of data and practical examples manifested in about 100 graphs, 80 schemes of processes and devices, a manifold of images showing the microstructure of alloys or details of components and several phase diagrams. Tables containing data on commercially available coatings, alloys, compositions of corrosive salts, function of constituents of coatings add further important pieces of information. Thus, this book is a valuable source of information for anyone engaged in work with or research on high temperature coatings. KW - Coating KW - High temperature PY - 2018 DO - https://doi.org/10.1002/maco.201870104 SN - 0947-5117 VL - 69 IS - 10 SP - 1490 EP - 1490 PB - Wiley‐VCH Verlag GmbH & Co. KGaA CY - Weinheim AN - OPUS4-46749 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -