TY - JOUR A1 - Paulisch-Rinke, M. C. A1 - Manzoni, Anna Maria A1 - Agudo Jácome, Leonardo A1 - Vogel, F. A1 - Reimers, W. T1 - Influence of chemical composition on microstructure and mechanical properties in the extruded aluminum alloys 7021B and 7175 N2 - The aim of this study is to improve the mechanical properties of Al 7xxx series alloys by achieving the strengthening benefits typically provided by Cu while avoiding the formation of low-melting eutectic phases associated with excessive Cu content. This is accomplished through a tailored combination of alloying elements and optimized thermomechanical treatments. Alloys 7021B (high Zn content) and 7175 (high Cu and Mg content) are analyzed and optimized threefold in this study: the heat treatment, the microstructural evolution and the mechanical properties are investigated by several methods and compared with the aim of improving the process parameters for subsequent application. The peak-aging process is optimized via compression tests to overcome the strength-ductility trade-off. Microstructure and phase chemistry analyses by transmission electron microscopy and atom probe tomography enable a better understanding of the underlying morphological features such as the spatial distribution, and the chemical composition of the hardening phases. The mechanical properties of the peak-aged alloys are determined by compression and tensile tests. Both alloys exhibit very high strength – even by 7xxx series standards. It can be traced back to the dislocation movement: it is impeded both by homogeneously distributed cuttable Guinier–Preston zones in both alloys and by non-cuttable η’ precipitates. As a result, we demonstrate that alloy 7021B offers novel possibilities for processing and industrial application: high strength, typically associated with Cu containing alloys, can also be obtained in Cu free alloys, if the Zn content is sufficiently high. We can thus suggest new opportunities for processing and industrial applications by reducing the risk of forming low-melting eutectic phases. KW - Aluminium alloys KW - Transmission electron microscopy KW - Atom probe tomography KW - Extrusion KW - Mechanical properties PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-640338 DO - https://doi.org/10.1016/j.matdes.2025.114649 SN - 0264-1275 VL - 258 SP - 1 EP - 11 PB - Elsevier Ltd. AN - OPUS4-64033 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Müller-Elmau, Johanna A1 - Göbel, Artur A1 - Junge, Paul A1 - Müller, Julian A1 - Rousseau, Tom A1 - Görke, Oliver A1 - Nikasch, Christian A1 - Kiliani, Stefan T1 - Thermal cycling of YAG infiltration and plasma sprayed coatings as environmental barrier coating on ceramic heat shields for use in hydrogen operating gas turbines N2 - Environmental barrier coatings (EBC) are intended to protect alumina ceramic tiles in hot water vapor conditions, enabling gas turbines to operate with higher hydrogen content or even pure hydrogen. For these operating conditions, yttrium aluminum garnet (YAG) promises the highest protection against hydrolysis, which can be applied via atmospheric plasmaspraying (APS). To enhance the protection efficiency, the coating is combined with a prior infiltration of the base material. The obtained design acts as in-depth protection even if the coating exhibits cracks. KW - Thermal shock KW - Thermal cycles KW - Environmental barrier coating (EBC) KW - Water vapor corrosion PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-639829 DO - https://doi.org/10.1016/j.oceram.2025.100837 VL - 23 SP - 1 EP - 7 PB - Elsevier Ltd. AN - OPUS4-63982 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Agudo Jácome, Leonardo T1 - In situ electron-beam 'melting' (sublimation) of gold microparticles in the SEM N2 - Gold micro particles have been modified in the past using the high power density of a localized electron beam of acceleration voltages above 100 kV as an energy source to transform matter at the sub-micron scale in a transmission electron microscope uses. Here, the e-beam-induced transformation of precursor microparticles employing a low-energy e-beam with an acceleration voltage of 30 kV in a scanning electron microscope is implemented. Under these conditions, the technique can be classified between e-beam lithography, where the e-beam is used to mill holes in or grow some different material onto a substrate, and e-beam welding, where matter can be welded together when overcoming the melting phase. Modifying gold microparticles on an amorphous SiOx substrate reveals the dominant role of inelastic electron-matter interaction and subsequent localized heating for the observed melting and vaporization of the precursor microparticles under the electron beam. Monte-Carlo scattering simulations and thermodynamic modeling further support the findings. T2 - IKZ International Fellowship Award & Summer School 2025 from May 5 to 7, 2025 CY - Berlin, Germany DA - 05.05.2025 KW - Gold Nanoparticle KW - Scanning Electron Microscopy KW - In situ irradiation KW - Thermodynamic modelling KW - Heat Transfer PY - 2025 AN - OPUS4-63256 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Bettge, Dirk T1 - Ergebnisse eines Ringversuchs zur quantitativen Analyse von Schwingstreifen auf Bruchflächen metallischer Werkstoffe N2 - Die Frage nach der Anzahl der Lastspiele bis zum Bruch eines Bauteils wird in der Schadensanalyse oft gestellt – und kann meistens gar nicht oder nicht mit befriedigender Sicherheit beantwortet werden. Selbst wenn ein duktiler Werkstoff vorliegt, der unter schwingender Beanspruchung prinzipiell Schwingstreifen ausbilden kann, ist nicht sicher, ob diese vollzählig erkannt werden können und ob jeder Schwingstreifen auf einem Lastspiel beruht. Im Arbeitskreis Fraktographie wurde ein Ringversuch durchgeführt, bei dem an Bruchflächen und an Bildern dieser Bruchflächen Schwingstreifenabstände bestimmt werden sollten. Insgesamt 70 Teilnehmer/innen aus Industrie und Forschung haben daran teilgenommen. Die aufgebrachten Lastspielzahlen und Rissfortschritte lagen vor, waren den Teilnehmern aber nicht bekannt. Obwohl diese überwiegend erfahrene Fachkräfte sind, waren die Streuungen der Ergebnisse unerwartet groß. Es wird diskutiert, woran das liegt und wie die Situation verbessert werden kann. T2 - DGM Metallographietagung 2025 CY - Bochum, Germany DA - 08.10.2025 KW - Fraktographie PY - 2025 AN - OPUS4-64344 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schilling, Markus T1 - On Shared Vocabulary, Ontologies, Semantic Data and Prototype Applications N2 - The advancement of development and digitalization in materials science necessitates rigorous quality assurance, interoperability, and adherence to FAIR principles. Semantic technologies contribute to these objectives by facilitating the structured storage, processing, and contextualization of data, yielding machine-actionable and human-interpretable knowledge representations vital for modern data management. This presentation showcases the prototypical application of generic approaches of knowledge representation in materials science. It includes the design and documentation of graph patterns that may be compiled into rule-based semantic shapes. The development and application of the PMD Core Ontology 3.0 (PMDco 3.0) tailored for materials science is highlighted. Its integration into daily lab life is demonstrated through its functional incorporation into electronic lab notebooks (ELN). In this respect, a possible integration of semantic technologies into openBIS is presented. The openBIS system is usable as a central data storage system that may be complimented by semantic annotation of data to enhance data contextualization and automation. Graph-based knowledge representations and rule-based semantic shapes are shown which were developed alongside the PMD Core Ontology 3.0 (PMDco 3.0) and can enrich openBIS functionalities. Practical examples from material processing and mechanical testing illustrate how semantic extensions of openBIS enable machine-actionable, interoperable, and reusable research data, paving the way for a unified, ontology-driven laboratory data ecosystem. T2 - openBIS User Group Meeting (openBIS UGM) CY - Berlin, Germany DA - 22.09.2025 KW - Semantic Data KW - Data Integration KW - Digitalization KW - OpenBIS KW - Ontologies KW - Graph Patterns PY - 2025 AN - OPUS4-64307 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Epishin, A. I. A1 - Nolze, Gert A1 - Malakhov, A. Yu. A1 - Pervukhina, O. L. T1 - Investigation of the Structure of Interfaces Between Metals and Alloys Joined by Explosion Welding N2 - The structure of interfaces in Fe20Cr6Al/Cu, titanium/steel and brass/Invar bimetals obtained by explosion welding from sheet components with a thickness of 1 and 4, 25 and 5, 12 and 8 mm, respectively, was studied using analytical methods of scanning electron microscopy. The wave dimensions (length/height) were approximately 200/50 μm for Fe20Cr6Al/Cu, 700/70 μm for titanium/steel and 350/100 μm for brass/Invar. At the micron scale, mutual penetration of the welded components into each other (trans-interface diffusion) was not detected. In the iron-based plate of Fe20Cr6Al/Cu bimetal, a strong texture and cracks, which are a critical defect, were formed as a result of severe plastic deformation. Less pronounced textures were revealed in the components of titanium/steel bimetal. In titanium/steel bimetal, Laves phase particles Fe2Ti were found near the welded interface, while in brass/Invar bimetal, local contact melting was observed. However, the particles Fe2Ti and local melting areas are not critical defects, as they do not cause unacceptable deterioration in the adhesive strength of the welded joints, which was confirmed by a high shear strength of 500-570 MPa for the brass/Invar bimetal. KW - EBSD KW - Welding KW - Interface PY - 2025 DO - https://doi.org/10.1007/s11665-025-12660-x SN - 1059-9495 SP - 1 EP - 11 PB - Springer Science and Business Media LLC AN - OPUS4-64732 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Fayis Kalady, Mohammed A1 - Schultz, Johannes A1 - Weinel, Kristina A1 - Wolf, Daniel A1 - Lubk, Axel T1 - Geometry-dependent localization of surface plasmons on random gold nanoparticle assemblies N2 - Assemblies of plasmonic nanoparticles (NPs) support hybridized modes of localized surface plasmons (LSPs), which delocalize in geometrically well-ordered arrangements. Here, the hybridization behavior of LSPs in geometrically completely disordered two-dimensional arrangements of Au NPs fabricated by an e-beam synthesis method is studied. Employing electron energy loss spectroscopy in a scanning transmission electron microscope and numerical simulations, the disorder-driven spatial and spectral localization of the coupled LSP modes that depends on the NP thickness is revealed. Below a NP thickness of 0.4 nm, localization increases toward higher hybridized LSP mode energies. In comparison, above 10 nm thickness, a decrease of localization toward higher mode energies is observed. In the intermediate thickness regime, a transition of the energy dependence of the localization between the two limiting cases, exhibiting a mode energy with minimal localization, is observed. It is shown that this behavior is mainly driven by the energy and thickness dependence of the polarizability of the individual NPs. KW - Gold Nanoparticles KW - Surface plasmons KW - Electron enerdy loss spectroscopy (EELS) KW - scanning transmission electron microscopy PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-647230 DO - https://doi.org/10.1103/44nk-6bp2 SN - 2643-1564 VL - 7 IS - 043053 EP - 4 PB - American Physical Society AN - OPUS4-64723 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Manzoni, Anna T1 - High-temperature in-situ investigation of refractory high entropy superalloys N2 - The spinodal decomposition in bcc structured refractory alloys can be used as a potential strengthening mechanism, as has been demonstrated over the last decade in research on high entropy alloys and compositionally complex alloys. Early work from the 1990s already showed the possibility of further enhancing this spinodal decomposition by adding the element Al, which in addition to spinodal decomposition also provides an ordering process in the otherwise disordered bcc phases of the alloy. Nevertheless, the knowledge of refractory high entropy (super)alloy systems, is still in its infancy and requires further research to fully exploit its potential for high temperature applications in the future. Two refractory alloys of the Al-Nb-Ta-Ti-Zr family are investigated via (high temperature in-situ) XRD, in the long run for understanding spinodal decomposition properties. Ex-situ XRD and TEM observations show the formation of at least one bcc phase and an ordered B2 phase. In addition, one or more Al-Zr rich phases are observed, which are not part of the spinodal phases and are unwanted. The high-temperature observations at 1000°C for 60 h show a remarkable increase in peak width up to 2° FWHM that does not disappear after cooling in the furnace. Ex-situ observations after 1000°C for hundreds of hours and subsequent quenching show narrow peaks (max 0,2° FWHM) at the same position. This and several other observations will be presented in this talk and possible explanations are presented. T2 - Euromat 2025 CY - Granada, Spain DA - 14.09.2025 KW - High-entropy alloys KW - Superalloys KW - X-ray diffraction KW - In-situ KW - Scanning electron microscopy PY - 2025 AN - OPUS4-64840 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Xu, Alan A1 - Moschetti, Michael A1 - Miskovic, David A1 - Wei, Tao A1 - Ionescu, Mihail A1 - Wang, Zhiyang A1 - Palmer, Tim A1 - Bhattacharyya, Dhriti A1 - He, Peidong A1 - Li, Xiaopeng A1 - Gludovatz, Bernd A1 - Ferry, Michael T1 - Improved irradiation resistance of a low activation refractory medium entropy alloy, VCrFeW0.2, for fusion applications demonstrated by micro-tensile testing N2 - An, as cast, VCrFeW0.2 refractory medium entropy alloy (RMEA) was designed for fusion reactor divertor applications, focusing on reduced cost, low activation and compositional stability (low transmutation rates). The as-cast alloy was irradiated to a fluence of 5.6 × 10^17 ions/cm^2 at room temperature with 5 MeV helium ions whose energy have been uniformly attenuated to 0.4 MeV and 5 MeV via energy degradation device prior to sample irradiation. Pre and post irradiation, its mechanical properties were evaluated micro-tensile testing. Prior to irradiation, the VCrFeW0.2 alloy demonstrated good strength and ductility, with a yield strength of 1464 MPa and strain to UTS (\sigma_UTS) of 4.6 %, maintaining comparable strength to pure tungsten (1403 MPa) but with greater strain to UTS (1.3 %). Post irradiation, the VCrFeW0.2 alloy exhibited remarkable damage resistance; its strength increased by only ∼160 MPa, and it retained strain to UTS with a \sigma_UTS of 2.9 %. It performed better than pure tungsten tested under identical irradiation conditions where there was ∼1800 MPa increase in yield strength and a complete loss of plasticity. The micro-tensile results were supported by nanoindentation tests and Vickers hardness testing was also undertaken to show the yield strength values are representative of macro scale, bulk behavior. TEM and comparison with existing literature on RMEA/RHEA are presented here to understand the reason for difference in performance between VCrFeW0.2 alloy and pure tungsten. KW - Refractory medium entropy alloys KW - Fusion reactor materials KW - Irradiation resistance KW - Micro-tensile testing KW - Helium ion damage PY - 2025 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-645322 DO - https://doi.org/10.1016/j.ijrmhm.2025.107481 SN - 0263-4368 VL - 134 SP - 1 EP - 16 PB - Elsevier Ltd. CY - Netherlands AN - OPUS4-64532 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Hébrard, Louis T1 - Comparison of Room and High Temperature Fatigue Behavior of a New LPBF VDM 780 Alloy N2 - The actual environmental challenges require a huge effort from all industrial sectors to reduce their emissions of greenhouse gasses and pollutants. In this context, aeronautics is deeply concerned as one of the most emissive industrial sectors (cf. EU Green Deal). The answer to this pressing challenge is complex and involves new fuels and engine concepts, new aerostructures with higher weight-savings, as well as new, energy-efficient, and sustainable manufacturing technologies and materials. Two technologies may contribute particularly to achieving the goals: (i) new and more energy-efficient processes such as additive manufacturing (AM) can be used for part production; (ii) the engine efficiency of airplanes can be significantly improved to save fuel and reduce gas emissions. The latter can be achieved by increasing the engine thermal efficiency, i.e., increasing the turbine inlet temperature. Currently, only single-crystalline cast materials are available to be used for the thermally highest-loaded parts in the gas turbine engine, i.e., the turbine blades in the high-pressure turbine just behind the combustion chamber. These materials rely on a special casting technology, although they lose these original material performances when additive manufactured. In addition, current materials suitable for metal additive manufacturing have a limited range of temperature application. Therefore, the focus is on the development of new materials targeting higher in-service operation temperatures and durability. Recently, a new Ni-based superalloy (VDM 780) has been developed to ensure microstructural stability up to 800 °C. The goal of this work is to provide a deeper understanding of the high temperature fatigue properties of this alloy. This will enable the identification of the maximum operating temperature of this alloy and assess its performance in order to establish its potential in view of a new generation of more efficient aero-engines. T2 - 11th Edition of Fatigue Design International Conference CY - Senlis, France DA - 19.11.2025 KW - Fatigue KW - Additive Manufacturing KW - Ni-based superalloy KW - High Temperature PY - 2025 AN - OPUS4-64992 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -