TY - CONF A1 - Loose, Florian A1 - Schlögel, K. T1 - CF Pyro: Stofflich-energetische Verwertung von carbonfaserhaltigen Abfällen in der Pyrometallurgie N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - MAI Carbon Projektforum CY - Online meeting DA - 13.10.21 KW - Carbon Fibers KW - Steelmaking KW - Electric Arc Furnace KW - Secondary Recources KW - Pyrometallurgy PY - 2021 AN - OPUS4-53520 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian A1 - Schlögel, K. A1 - Hee, J. A1 - Adamczyk, Burkart A1 - Hanna, Adib A1 - Quicker, P. A1 - Adam, Christian T1 - End-of-Life Carbon Fiber Reinforced Polymers in Steelmaking - Accessing a C-Rich Residue Stream as Alternative Reducing Agent N2 - As one of the most energy and carbon consuming industries, steelmakers have an intrinsic interest in the development of technologies, reducing their carbon footprint as well as their carbon input. Besides generating new feedstocks from biomass or waste polymers, the valorization of carbon fiber reinforced polymer (CFRP) waste streams seems to be extremely promising based on the high carbon content of carbon fibers (CF), chars from CFRP and even unprocessed CFRP waste of >92%, 98% and 79%, respectively. Although, reduction of environmental impact from those high-performance materials was achieved by the development of smart recycling solutions, the continuous truncation by mechanical treatment of CF over multiple cycles, analogous to paper fibers, and the large global CFRP waste stream of 62 kt/a demand for a sustainable management of end-of-life (EOL) CFRP. Recently it was demonstrated that CF can be used safely as reductant in pyrometallurgical processes in a downhole electric furnace without significant WHO fiber emission. Therefore we anticipate a huge potential of CF based materials as sustainable reductant for steelmaking in an electric arc furnace (EAF). To facilitate the applicability of EOL CFRP in steelmaking, we investigated the interaction between CF based materials and liquid metal phases, appearing during the process, on different scales. Particularly, we examined the reactivity, wettability and dissolution behavior of CF and CFRP concerning liquid slag and steel. The presented results indicate that understanding the impact of the microstructure of CF on their behavior is crucial for their application in EAF steelmaking without risking potential hazards by WHO fiber emission. Besides the detailed elucidation of structure reactivity relationships of CF, the broader impact on circular economy will be presented. T2 - ESTEP Workshop Resi4Future: Residue valorization in iron and steel industry - sustainable solutions for a cleaner and more competitive future Europe CY - Online meeting DA - 20.11.2020 KW - Carbon Fibers KW - Steelmaking KW - Electric Arc Furnace KW - Secondary Recources KW - Sustainability PY - 2020 AN - OPUS4-51613 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Impressions of Applying Carbon Fibers at Semi-Industrial Scale as Reductant in Pyrometallurgy N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. After first small scale experiments, CF containing waste streams were used as reductant in a semi-industrial scale electric arc furnace (EAF). First results and impressions are presented. T2 - Meeting mit Projektpartner GMH CY - Online meeting DA - 02.03.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58090 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - CF Pyro: Safe Treatment of CFRP Waste for a Sustainable Future N2 - The increasing use of carbon fiber reinforced polymers (CFRP), as lightweight materials essential for the transformation, demands for a safe treatment option of carbon fiber (CF) containing waste streams. Because of their low reactivity towards oxidation processes, CF can neither be treated in a conventional nor hazardous waste incineration plant. Even the extremely high temperature in a cement rotary kiln does not lead to full conversion. To increase the sustainability of CF, other processes need to be investigated. Opening other reaction pathways, using CF waste streams as secondary resource in pyrometallurgy to replace fossil carbon, can be a solution for a safe and sustainable treatment. To support the industrial application, experiments on different scales were conducted. Here, results of thermochemical investigations, reactivity studies, crucible experiments and pilot plat trials are reported. T2 - CU Projektforum CY - Online meeting DA - 19.01.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58091 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian A1 - Schlögel, Kai T1 - CF Pyro Stofflich energetische Verwertung von carbonfaserhaltigen Abfällen in der Pyrometallurgie 4. Sitzung des projektbegleitenden Ausschusses N2 - Obwohl der Leichtbau mit carbonfaserverstärkten Kunststoffen (CFK) einen wichtigen Beitrag zum Klimaschutz und zur Ressourceneffizienz liefert, stellt der wachsende Abfallstrom von aktuell 62 kt/a eine große Herausforderung dar. Weil die Produktion von Carbonfasern (CF) überwiegend auf fossilen Rohstoffen basiert und sehr energieintensiv ist, werden nachhaltige Recyclinglösungen dringend benötigt. Hier geben wir einen Überblick über aktuelle Recyclingprozesse und diskutieren deren Limitierungen. Darüber hinaus zeigen wir eine Möglichkeit zur sicheren chemischen Nutzung von CF-haltigen Reststoffen auf, die nicht zur Wiederverwertung geeignet sind. Das Projekt CF Pyro untersucht deren Einsatz als Sekundärrohstoff in der Pyrometallurgie und setzt besondere Schwerpunkte bei der Reaktivität von CF, der Prozessstabilität und der Vermeidung von Emissionen gesundheitsschädlicher WHO-Fasern. Neben der Vorstellung von wichtigen fundamentalen experimentellen Erkenntnissen wird ihre Bedeutung für den Wandel zum zirkulären Wirtschaften diskutiert. T2 - 4. PA Meeting CY - Online meeting DA - 26.06.2023 KW - Cabonfasern KW - CFK KW - Recycling PY - 2023 AN - OPUS4-58092 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Das Technologietransfer-Programm Leichtbau N2 - Neben Ressourceneinsparungen in der Produktion sorgen moderne Leichtbauwerkstoffe und -technologien für Energieeinsparungen in der Nutzungsphase. Auf diese Weise sowie als Enabler für eine Vielzahl an Zukunftstechnologien, wie zum Beispiel erneuerbare Energien, Elektromobilität und die Wasserstoffwirtschaft, ist Leichtbau fundamental für die Entkopplung des Wirtschaftswachstums vom Ressourcenverbrauch, die Erreichung der Ziele des Green Deals und eine Nachhaltige Zukunft. Um marktnahe Potentiale für Klima- und Ressourcenschutz vollständig zu heben und Herausforderungen wie die Kreislauffähigkeit im Leichtbau aktiv zu adressieren, fördert das BMWK marktnahe Innovationen im Leichtbau mit den Technologietransfer-Programm Leichtbau (TTP LB) Auch für die BAM bietet das TTP LB interessante Möglichkeiten, Forschungsvorhaben umzusetzen. Derzeit werden vier Projekte mit BAM-Beteiligung gefördert. In diesem Webinar stellen wir Ihnen die gesamte Breite des Leichtbaus vor und zeigen Ihnen damit direkte Anknüpfungspunkte zu Ihrer Forschung. Dafür wird das TTP LB vorgestellt, werden wertvolle Einblicke zur Antragstellung gegeben und der Weg zum Erfolg wird am Beispiel des BAM-Projektes SmartWeld skizziert. Neben der Erläuterung von technischen Details und formalen Anforderungen des Förderprogramms möchten wir ebenfalls versuchen, einen kleinen Ausblick auf mögliche zukünftige Entwicklungen zu geben. T2 - Webinar TTP LB CY - Online meeting DA - 11.01.2023 KW - Leichtbau KW - Forschungsförderung KW - Technologietransfer PY - 2023 AN - OPUS4-58093 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - Forschungsprojekt CF Pyro: Sichere Nutzung von Carbonfasern als Sekundärrohstoff in der Pyrometallurgie N2 - Obwohl der Leichtbau mit carbonfaserverstärkten Kunststoffen (CFK) einen wichtigen Beitrag zum Klimaschutz und zur Ressourceneffizienz liefert, stellt der wachsende Abfallstrom von aktuell 62 kt/a eine große Herausforderung dar. Weil die Produktion von Carbonfasern (CF) überwiegend auf fossilen Rohstoffen basiert und sehr energieintensiv ist, werden nachhaltige Recyclinglösungen dringend benötigt. Hier wird ein Überblick über aktuelle Recyclingprozesse gegeben und deren Limitierungen diskutiert. Darüber hinaus wird eine Möglichkeit zur sicheren chemischen Nutzung von CF-haltigen Reststoffen aufgezeigt, die nicht zur Wiederverwertung geeignet sind. Das Projekt CF Pyro untersucht deren Einsatz als Sekundärrohstoff in der Pyrometallurgie und setzt besondere Schwerpunkte bei der Reaktivität von CF, der Prozessstabilität und der Vermeidung von Emissionen gesundheitsschädlicher WHO-Fasern. Abschließend wird eine, auf den experimentellen Ergebnissen und im Dialog mit Expertinnen und Experten aus Wirtschaft, Wissenschaft und Politik entwickelten, Technologiebewertung vorgestellt. T2 - BMUV Behördenklausur 2024 CY - Berlin, Germany DA - 03.07.2024 KW - Leichtbau KW - Carbonfasern KW - Recycling KW - CFK PY - 2024 AN - OPUS4-60570 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Loose, Florian T1 - 5. Sitzung des projektbegleitenden Ausschuss CF Pyro: Ergebnisse & Technologiebewertung N2 - Obwohl der Leichtbau mit carbonfaserverstärkten Kunststoffen (CFK) einen wichtigen Beitrag zum Klimaschutz und zur Ressourceneffizienz liefert, stellt der wachsende Abfallstrom von aktuell 62 kt/a eine große Herausforderung dar. Weil die Produktion von Carbonfasern (CF) überwiegend auf fossilen Rohstoffen basiert und sehr energieintensiv ist, werden nachhaltige Recyclinglösungen dringend benötigt. Hier geben wir einen Überblick über aktuelle Recyclingprozesse und diskutieren deren Limitierungen. Darüber hinaus zeigen wir eine Möglichkeit zur sicheren chemischen Nutzung von CF-haltigen Reststoffen auf, die nicht zur Wiederverwertung geeignet sind. Das Projekt CF Pyro untersucht deren Einsatz als Sekundärrohstoff in der Pyrometallurgie und setzt besondere Schwerpunkte bei der Reaktivität von CF, der Prozessstabilität und der Vermeidung von Emissionen gesundheitsschädlicher WHO-Fasern. Nach der Präsentation der Projektergebnisse erfolgte in der Diskussion mit Expertinnen und Experten aus Wirtschaft, Wissenschaft und Politik eine Technologiebewertung für die Nutzung von CF in pyrometallurgischen Prozessen. T2 - 5. PA Meeting CF Pyro CY - Berlin, Germany DA - 31.01.2024 KW - Cabonfasern KW - CFK KW - Recycling KW - Leichtbau PY - 2024 AN - OPUS4-60569 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Machado Ferreira de Araujo, F. A1 - Duarte-Ruiz, D. A1 - Saßnick, H.-D. A1 - Gentzmann, Marie C. A1 - Huthwelker, T. A1 - Cocchi, C. T1 - Electronic Structure and Core Spectroscopy of Scandium Fluoride Polymorphs N2 - Microscopic knowledge of the structural, energetic, and electronic properties of scandium fluoride is still incomplete despite the relevance of this material as an intermediate for the manufacturing of Al−Sc alloys. In a work based on first-principles calculations and X-ray spectroscopy, we assess the stability and electronic structure of six computationally predicted ScF3 polymorphs, two of which correspond to experimentally resolved single-crystal phases. In the theoretical analysis based on density functional theory (DFT), we identify similarities among the polymorphs based on their formation energies, chargedensity distribution, and electronic properties (band gaps and density of states). We find striking analogies between the results obtained for the ow- and high-temperature phases of the material, indirectly confirming that the transition occurring between them mainly consists of a rigid rotation of the lattice. With this knowledge, we examine the X-ray absorption spectra from the Sc and F K-edge contrasting firstprinciples results obtained from the solution of the Bethe−Salpeter equation on top of all-electron DFT with high-energy-resolution fluorescence detection measurements. Analysis of the computational results sheds light on the electronic origin of the absorption maxima and provides information on the prominent excitonic effects that characterize all spectra. A comparison with measurements confirms that the sample is mainly composed of the high- and low-temperature polymorphs of ScF3. However, some fine details in the experimental results suggest that the probed powder sample may contain defects and/or residual traces of metastable polymorphs. KW - Scandium KW - X-ray spectroscopy PY - 2023 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-570727 DO - https://doi.org/10.1021/acs.inorgchem.2c04357 SN - 0020-1669 VL - 62 IS - 10 SP - 4238 EP - 4247 PB - ACS Publications CY - Washington DC AN - OPUS4-57072 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maresca, A. A1 - Krüger, O. A1 - Herzel, Hannes A1 - Adam, Christian A1 - Kalbe, Ute A1 - Astrup, T. F. T1 - Influence of wood ash pre-treatment on leaching behaviour, liming and fertilising potential N2 - In Denmark, increasing amounts of woody biomass are being used for the production of renewable energy, resulting in more wood ashes being generated. While these materials have been mainly landfilled, wood ashes may also be utilised for fertilizing and liming purposes on top of soils. Pre-treatments involving hardening or granulation may be carried out prior to soil application. In this study, two Danish wood ash samples were hardened and/or granulated. Lab-hardening induced rapid changes in the shape of the acid neutralisation capacity curve of the ashes. Up-flow column tests, assuming local equilibrium conditions, were employed to investigate the leaching from pre-treated ashes. Granules and loose ashes demonstrated similar leaching behaviours, indicating that similar geochemical processes were governing their leaching. In comparison with untreated fresh ashes, the hardened ashes demonstrated reduced leaching of Ca, Ba, Pb and Zn with concentration levels generally below or close to the analytical limits of quantification; to the contrary, the leaching of As, P, Sb, Si, V and Mg was enhanced in the hardened ashes. The release of alkalinity was reduced by hardening. In general, all granules were barely breakable by finger-pinching and they could withstand one month of continuous leaching, preserving their overall shape. The solubility of phosphorous in neutral ammonium citrate indicated that about 30–51% of the total P content in the ash samples was released, suggesting that the ashes could be potentially valuable as P-fertiliser if applied onto soil. KW - Wood ash KW - Phoshpor availability KW - Leaching KW - Forest soils PY - 2019 DO - https://doi.org/10.1016/j.wasman.2018.11.003 SN - 0956-053X VL - 83 SP - 113 EP - 122 PB - Elsevier AN - OPUS4-46583 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Maulas, Kryzzyl M. A1 - Paredes, Charla S. A1 - Tabelin, Carlito Baltazar A1 - Jose, Mark Anthony A1 - Opiso, Einstine M. A1 - Arima, Takahiko A1 - Park, Ilhwan A1 - Mufalo, Walubita A1 - Ito, Mayumi A1 - Igarashi, Toshifumi A1 - Phengsaart, Theerayut A1 - Villas, Edrhea A1 - Dagondon, Sheila L. A1 - Metillo, Ephrime B. A1 - Uy, Mylene M. A1 - Manua, Al James A. A1 - Villacorte-Tabelin, Mylah T1 - Isolation and Characterization of Indigenous Ureolytic Bacteria from Mindanao, Philippines: Prospects for Microbially Induced Carbonate Precipitation (MICP) N2 - Microbially induced carbonate precipitation (MICP), a widespread phenomenon in nature, is gaining attention as a low-carbon alternative to ordinary Portland cement (OPC) in geotechnical engineering and the construction industry for sustainable development. In the Philippines, however, very few works have been conducted to isolate and identify indigenous, urease-producing (ureolytic) bacteria suitable for MICP. In this study, we isolated seven, ureolytic and potentially useful bacteria for MICP from marine sediments in Iligan City. DNA barcoding using 16s rDNA identified six of them as Pseudomonas stutzeri, Pseudomonas pseudoalcaligenes, Bacillus paralicheniformis, Bacillus altitudinis, Bacillus aryabhattai, and Stutzerimonas stutzeri but the seventh was not identified since it was a bacterial consortium. Bio-cementation assay experiments showed negligible precipitation in the control (without bacteria) at pH 7, 8, and 9. However, precipitates were formed in all seven bacterial isolates, especially between pH 7 and 8 (0.7–4 g). Among the six identified bacterial species, more extensive precipitation (2.3–4 g) and higher final pH were observed in S. stutzeri, and B. aryabhattai, which indicate better urease production and decomposition, higher CO2 generation, and more favorable CaCO3 formation. Characterization of the precipitates by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS) and attenuated total reflectance Fourier transform spectroscopy (ATR-FTIR) confirmed the formation of three carbonate minerals: calcite, aragonite, and vaterite. Based on these results, all six identified indigenous, ureolytic bacterial species from Iligan City are suitable for MICP provided that the pH is controlled between 7 and 8. To the best of our knowledge, this is the first report of the urease-producing ability and potential for MICP of P. stutzeri, P. pseudoalcaligenes, S. stutzeri, and B. aryabhattai. KW - Calcium carbonate KW - Microbially induced carbonate precipitation (MICP) KW - Ureolytic bacteria PY - 2024 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-600888 DO - https://doi.org/10.3390/min14040339 VL - 14 IS - 4 SP - 1 EP - 15 PB - MDPI AN - OPUS4-60088 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Montag, D. A1 - Adam, Christian T1 - Rechtliche Vorgaben der Klärschlammverordnung und deren Auswirkungen auf die Phosphor-Rückgewinnung N2 - Im Abfalltechnik-Ausschuss der Bund/Länder-Arbeitsgemeinschaft Abfall (LAGA) wurde eine Vollzugshilfe zur Klärschlammverordnung erarbeitet, die nach Verabschiedung durch die Umweltministerkonferenz Mitte Mai 2020 als LAGA-Merkblatt M-39 veröffentlicht wurde. Im vorliegenden vierten Arbeitsbericht der DWA-Arbeitsgruppe KEK-1.1 werden verschiedene Aspekte der ab dem Jahr 2029 geltenden Regelungen aufgegriffen und damit einige Punkte des LAGA M-39 hinsichtlich der technischen Auswirkungen für den Kläranlagenbetreiber konkret ausgeführt. KW - Klärschlamm KW - Klärschlammverordnung KW - Phosphor-Rückgewinnung PY - 2022 SN - 1866-0029 VL - 5 IS - 69 SP - 406 EP - 413 PB - Gesellschaft zur Förderung der Abwassertechnik CY - Hennef AN - OPUS4-55009 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Neuhold, S. A1 - Algermissen, D. A1 - Drissen, P. A1 - Adamczyk, Burkart A1 - Presoly, P. A1 - Sedlazeck, K. P. A1 - Schenk, J. A1 - Raith, J. G. A1 - Pomberger, R. A1 - Vollprecht, D. T1 - Tailoring the FeO/SiO2 Ratio in Electric Arc Furnace Slags to Minimize the Leaching of Vanadium and Chromium N2 - Based on recently published research on leaching control mechanisms in electric arc furnace (EAF) slags, it is assumed that a FeO/SiO2 ratio of around one leads to low leached V and Cr concentrations. This ratio influences the mineral phase composition of the slag toward higher amounts of spinel and a lower solubility of calcium silicate phases by suppressing the formation of magnesiowuestite and highly soluble calcium silicate phases. To evaluate this hypothesis, laboratory and scaled up tests in an EAF pilot plant were performed on slag samples characterized by elevated V and Cr leaching and a high FeO/SiO2 ratio. Prior to the melting experiments, the optimum FeO/SiO2 ratio was calculated via FactSageTM. In the melting experiments, the ratio was adjusted by adding quartz sand, which also decreased the basicity (CaO/SiO2) of the slag. As a reference, remelting experiments without quartz sand addition were conducted and additionally, the influence of the cooling rate of the slag was examined. The remelted (without quartz sand) and the remelted modified slags (with quartz sand) were analyzed chemically and mineralogically and the leaching behavior was investigated. The modification of the slags yielded a minimized release of V and Cr, supporting the hypothesis that the FeO/SiO2 ratio influences the mineralogy and the leaching behavior. KW - Electric arc furnace (EAF) slags KW - FactSageTM calculations KW - Leaching control mechanisms KW - Melting experiments PY - 2020 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-571517 DO - https://doi.org/10.3390/app10072549 VL - 10 IS - 7 SP - 1 EP - 18 PB - MDPI AN - OPUS4-57151 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick A1 - Weingart, E. A1 - Adam, Christian T1 - Recovery of zinc from steel mill dusts in the rotary kiln by joint treatment with chloride-containing residues N2 - During iron and steel production, several by-products such as slags, dusts and sludges are generated in addition to pig iron and steel as primary products. While established recycling routes exist for slags, there are still considerable recycling problems for other residual materials, especially for filter dusts and sludges containing zinc and lead from waste gas purification. However, the high heavy metal contents make landfilling these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable material potential, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Against this background, a process is being developed in a cooperative project between Ferro Duo GmbH and the Federal Institute for Materials Research and Testing (BAM), in which the heavy metals (zinc, lead, cadmium, etc.) contained in the filter dusts and sludges are selectively converted into chlorides in a thermochemical process after the addition of a chlorine donor and evaporated at temperatures between 650 and 1100 °C. This process can be used to recover zinc and iron as secondary raw materials. Experiments to date in a batch reactor show that >99% of the zinc and lead can be removed from the treated material. However, a continuous process is necessary for an economical process, which is why this process is transferred to a rotary kiln and relevant process parameters are identified and optimized. The results of these investigations will be presented here. T2 - European Congress and Exhibition on Advanced Materials and Processes 2021 CY - Online meeting DA - 13.09.2021 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2021 AN - OPUS4-53290 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick A1 - Auer, G. A1 - Kehrmann, A. A1 - Adam, Christian T1 - Thermochemical treatment of steel work dusts and sludges for the recovery of zinc and iron N2 - During iron and steel production, several by-products such as slags, dusts, and sludges are generated in addition to pig iron and steel as primary products. Especially for filter dusts and sludges containing zinc and lead from gas purification, there are still considerable recycling problems. However, the high heavy metal contents make landfilling of these dusts and sludges cost-intensive and ecologically problematic. In addition, the relatively high zinc and iron loads represent a valuable resource, which can make reprocessing of the material with recovery of the zinc and iron loads as secondary raw materials ecologically as well as economically attractive. Nevertheless, established recycling methods like the Waelz process fall short in regaining more than one valuable metal from the dusts and operate only under narrow ranges of material compositions, which makes it problematic to adapt these processes to new dust compositions as are to be formed in future steel work operations. To tackle these problems, the German Federal Institute for Materials Research and Testing (BAM) and Ferro Duo GmbH investigate innovative recycling methods for steelwork dusts and sludges in a joint project. This mainly focusses on regaining valuable metals such as iron as well as zinc from blast furnace sludge (BFS) and electric arc furnace dust (EAFD) by thermochemical treatment. Therefore, mixtures of these materials are heated under inert atmosphere employing the carbon present in BFS as internal reducing agent. During the process, metallic iron is formed in the solid reaction product while zinc and other volatile heavy metals are evaporated. This paves the way for the generation of zinc as well as sponge iron as two separate products valuable for metallurgical processes. The process basically consists of heating a mixture of BFS and EAFD to temperatures between 700 and 1100 °C under inert (e.g., nitrogen) or reducing (e.g., CO) gas flow. When a suitable mixing ratio is applied, the carbon present in the BFS can be effectively used as reducing agent for iron and zinc present in both starting materials generating a solid residue with high metallic iron and low carbon content as well as a gas stream laden with zinc and other volatile heavy metals, that can be regained by off-gas treatment. The project aims at testing this concept as a continuous process in a pilot plant established by Ferro Duo GmbH with BAM supplying comprehensive scientific support by lab- and small scale-experiments. Additionally, considering the necessity to mitigate CO2 emissions and the resulting shift in compositions of steel work dusts and sludges, our research also investigates replacement of carbon present in the sludges by hydrogen as potentially carbon-neutral reducing agent. Here, the use of non-explosive forming gas as reducing agent for EAFD shows potential to give a product high in metallic iron while zinc and other heavy metals are effectively evaporated from the solid material making it possible to regain them from the exhaust gas stream. T2 - 11th European Slag Conference CY - Cologne, Germany DA - 04.10.2022 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2022 AN - OPUS4-55950 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Piehl, Patrick T1 - Thermochemische Aufarbeitung von Stahlwerksstäuben und -schlämmen zur Zink- und Eisenrückgewinnung N2 - Stahlwerksstäube und -schlämme enthalten in der Regel Schwermetalle wie Zink, Blei und Cadmium, die ein direktes Recycling verhindern und diese Stoffe potenziell umweltgefährdend machen. Um diese Schwermetalle aus den Materialien zu entfernen, werden drei thermochemische Verfahren zur Aufarbeitung von Gichtgasschlamm, Elektroofenstaub und ähnlichen Stahlwerksstäuben vorgestellt. Zum einen kann die Mischung von Elektroofenstaub mit chloridhaltigen Lösungen, wie sie z. B. in der Titandioxidproduktion anfallen, gemischt werden, um bei der thermischen Behandlung Schwermetallchloride zu effektiv verdampfen. Weiterhin kann der im Gichtgasschlamm enthaltene Kohlenstoff genutzt werden, um in Mischungen aus Gichtgasschlamm und Elektroofenstaub bei der thermischen Behandlung als Reduktionsmittel zu wirken. Dieses Verfahren führt zur Rückgewinnung von Zink und metallischem Eisen und wird im Technikums- und Pilotmaßstab erprobt. Abschließend wird die Nutzung von Wasserstoff als Reduktionsmittel für Elektroofenstaub vorgestellt. Hierbei lässt sich der Reststoff potenziell klimaneutral in Eisenschwamm umwandeln, wobei die chemischen Grundlagen anhand von DTA-Experimenten und thermodynamischen Simulationen ergründet werden. T2 - Berliner Konferenz Metallkreisläufe CY - Berlin, Germany DA - 13.04.2024 KW - Elektroofenstaub KW - Gichtgasschlamm KW - Recycling KW - Ressourcenrückgewinnung KW - Zink PY - 2024 AN - OPUS4-59726 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raniro, H.R. A1 - Soares, T.de M. A1 - Adam, Christian A1 - Pavinato, P.S. T1 - Waste-derived fertilizers can increase phosphorus uptake by sugarcane and availability in a tropical soil N2 - The use of highly water-soluble phosphorus (P) fertilizers can lead to P fixation in the soil, reducing fertilization efficiency. Waste-derived, low water-solubility sources can potentially increase sugarcane’s P uptake compared to triple superphosphate by reducing adsorption to the soil. Aims:We aimed to test struvite, hazenite, and AshDec® for their agronomic potential as recycled fertilizers for sugarcane production in a typical tropical soil.We hypothesize that these sources can reduce P fixation in the soil, increasing its availability and sugarcane’s absorption. Methods: In a greenhouse pot experiment, two consecutive sugarcane cycles, 90 days each, were conducted in a Ferralsol. The recovered sources struvite, hazenite, AshDec®, and the conventional triple superphosphate were mixed in the soil in three P doses (30, 60, and 90 mg kg–1), aside a control (nil-P). At both harvests, sugarcane number of sprouts, plant height, stem diameter, dry mass yield, shoot phosphorus, and soil P fractionation were investigated. Results: At 90 days, struvite and hazenite performed better for dry mass yield (70.7 and 68.3 g pot–1, respectively) than AshDec® and triple superphosphate (59.8 and 57.4 g pot–1, respectively) and for shoot P, with 98.1, 91.6, 75.6, and 66.3 mg pot–1, respectively. At 180 days, struvite outperformed all treatments for dry mass yield (95.3 g pot–1) and AshDec® (75.5 mg pot–1) for shoot P. Struvite was 38% and hazenite 21% more efficient than triple superphosphate in P uptake, while AshDec® was 6% less efficient. Soil had higher labile P under struvite, hazenite, and AshDec® than triple superphosphate by the end of the first cycle, while only the later increased nonlabile P by the end of the experiment (180 days). Conclusions:Waste-derived P sources were more efficient in supplying P for sugarcane and delivering labile P in 180 days than triple superphosphate. KW - AshDec KW - Hazenite KW - P-efficiency KW - Recycled sources KW - Struvite PY - 2022 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544216 DO - https://doi.org/10.1002/jpln.202100410 SN - 1436-8730 SP - 1 EP - 12 PB - Wiley-VCH GmbH AN - OPUS4-54421 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Raniro, H.R. A1 - Teles, A.P. A1 - Pavinato, P.S. A1 - Adam, Christian T1 - Phosphorus solubility and dynamics in a tropical soil under sources derived from wastewater and sewage sludge N2 - Conventional phosphate fertilizers are usually highly water-soluble and rapidly solubilize when moistened by the soil solution. However, if this solubilization is not in alignment with plants demand, P can react with the soil colloidal phase, becoming less available over time. This is more pronounced in acidic, oxidic tropical soils, with high P adsorption capacity, reducing the efficiency of P fertilization. Furthermore, these fertilizers are derived from phosphate rock, a non-renewable resource, generating an environmental impact. To assess these concerns, waste-recycled P sources (struvite, hazenite and AshDec®) were studied for their potential of reducing P Fixation by the soil and improving the agronomic efficiency of the P fertilization. In our work, we compared the solubilization dynamics of struvite, hazenite, AshDec® to triple superphosphate (TSP) in a sandy clay loam Ferralsol, as well as their effect on solution pH and on soil P pools (labile, moderately-labile and non-labile) via an incubation experiment. Leaching columns containing 50 g of soil with surface application of 100 mg per column (mg col􀀀 1) of P from each selected fertilizer and one control (nil-P) were evaluated for 60 days. Daily leachate samples from the column were analyzed for P content and pH. Soil was stratified in the end and submitted to P fractionation. All results were analyzed considering p < 0.05. Our findings showed that TSP and struvite promoted an acid P release reaction (reaching pHs of 4.3 and 5.5 respectively), while AshDec® and hazenite reaction was alkaline (reaching pHs of 8.4 and 8.5 respectively). Furthermore, TSP promoted the highest P release among all sources in 60 days (52.8 mg col􀀀 1) and showed rapid release dynamic in the beginning, while struvite and hazenite showed late release dynamics and lower total leached P (29.7 and 15.5 mg col􀀀 1 P respectively). In contrast, no P-release was detected in the leachate of the AshDec® over the whole trial period. Struvite promoted the highest soil labile P concentration (7938 mg kg􀀀 1), followed by hazenite (5877 mg kg􀀀 1) and AshDec® (4468 mg kg􀀀 1), all higher than TSP (3821 mg kg􀀀 1), while AshDec® showed high moderately-labile P (9214 mg kg􀀀 1), reaffirming its delayed release potential. KW - Phosphate dynamics KW - Struvite KW - Wastewater KW - Sewage sludge ash KW - CaNaPO4 KW - P speciation PY - 2022 DO - https://doi.org/10.1016/j.jenvman.2021.113984 VL - 302 IS - Part A SP - 113984 PB - Elsevier Ltd. AN - OPUS4-53600 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Rieger, J. A1 - Colla, V. A1 - Matino, I. A1 - Branca, T. A. A1 - Stubbe, G. A1 - Panizza, A. A1 - Brondi, C. A1 - Falsafi, M. A1 - Hage, J. A1 - Wang, X. A1 - Voraberger, B. A1 - Fenzl, T. A1 - Masaguer, V. A1 - Faraci, E. L. A1 - di Sante, L. A1 - Cirilli, F. A1 - Loose, Florian A1 - Thaler, C. A1 - Soto, A. A1 - Frittella, P. A1 - Foglio, G. A1 - di Cecca, C. A1 - Tellaroli, M. A1 - Corbella, M. A1 - Guzzon, M. A1 - Malfa, E. A1 - Morillon, A. A1 - Algermissen, D. A1 - Peters, K. A1 - Snaet, D. T1 - Residue Valorization in the Iron and Steel Industries: Sustainable Solutions for a Cleaner and More Competitive Future Europe N2 - The steel industry is an important engine for sustainable growth, added value, and high-quality employment within the European Union. It is committed to reducing its CO2 emissions due to production by up to 50% by 2030 compared to 1990′s level by developing and upscaling the technologies required to contribute to European initiatives, such as the Circular Economy Action Plan (CEAP) and the European Green Deal (EGD). The Clean Steel Partnership (CSP, a public–private partnership), which is led by the European Steel Association (EUROFER) and the European Steel Technology Platform (ESTEP), defined technological CO2 mitigation pathways comprising carbon direct avoidance (CDA), smart carbon usage SCU), and a circular economy (CE). CE ap-proaches ensure competitiveness through increased resource efficiency and sustainability and consist of different issues, such as the valorization of steelmaking residues (dusts, slags, sludge) for internal recycling in the steelmaking process, enhanced steel recycling (scrap use), the use of secondary carbon carriers from non-steel sectors as a reducing agent and energy source in the steelmaking process chain, and CE business models (supply chain analyses). The current paper gives an overview of different technological CE approaches as obtained in a dedicated workshop called “Resi4Future—Residue valorization in iron and steel industry: sustainable solutions for a cleaner and more competitive future Europe” that was organized by ESTEP to focus on future challenges toward the final goal of industrial deployment. KW - Circular economy KW - Steelmaking residues KW - Clean steel PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-530350 DO - https://doi.org/10.3390/met11081202 VL - 11 IS - 8 SP - 1202 PB - MDPI AN - OPUS4-53035 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schliephake, H. A1 - Adam, Christian T1 - CFK-Abfälle als Primärkohleersatz Im Lichtbogenofen bei der Stahlerzeugung N2 - CFK-Abfälle werden trotz der bestehenden Verfahren zur Rückgewinnung der Carbonfasern zukünftig vermehrt anfallen. Für diese Abfälle wird nach technischen Lösungen der energetischen oder stofflichen Verwertung gesucht. Eine Möglichkeit ist die Nutzung der CFK-Abfälle als Primärkohleersatz im Lichtbogenofen bei der Stahlherstellung. T2 - 3. Fachtagung Composite Recycling & LCA CY - Stuttgart, Germany DA - 20.02.2019 KW - Carbonfaser KW - CFK PY - 2019 AN - OPUS4-47438 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schlögel, Kai A1 - Loose, Florian A1 - Hee, Johann A1 - Quicker, Peter A1 - Adam, Christian T1 - Enhancing the Sustainability of Carbon Fibre Reinforced Polymers (CFRP Strategies for Effective Feedstock Recycling as Reducing Agents in Pyrometallurgy N2 - Despite its contribution to tackling climate change by lightweight design, growing CFRP production also results in a global waste generation of 62 kt/a. Accordingly, the energy-intensive production process of carbon fibers (CF) necessitates sustainable recycling solutions. Herein we will give an overview of current recycling processes, discuss their limitations and present a novel approach for safe treatment of CF unsuitable for material recovery . Our project CF Pyro examines feedstock recycling in pyrometallurgical processes, focusing on reactivity of CF, process stability and prevention of hazardous WHO fiber release. Besides fundamental experimental breakthroughs, their broader impact on circular economy will be presented. T2 - CU Online Forum „Composites and Sustainability“ CY - Online meeting DA - 29.06.2021 KW - Carbon Fibers KW - Recycling KW - Electric Arc Furnace KW - CFRP KW - Pyrometallurgy KW - Steelmaking PY - 2021 AN - OPUS4-52920 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, Dietmar A1 - Adam, Christian T1 - Formation and hydraulic reactivity of an alite rich material from post treated basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated a thermochemical process to reduce iron oxides to metallic iron in molten BOFS. The metallic iron formed separates from the reduced slag due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced slag is adapted to that of the Portland cement clinker and the hydraulic reactive mineral alite is formed. In this study, BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent, and the hydraulic properties of the reduced, low-iron BOFS were investigated. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, the addition of gypsum, as is also done in cement production from Portland cement clinker, has been found to accelerate the hydration rate of reduced BOFS. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, the production of a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoMin Köln 2022 CY - Cologne, Germany DA - 11.09.2022 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2022 AN - OPUS4-56080 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian T1 - Reductive treatment of steel making slags to produce a hydraulic binder and crude iron N2 - Steelmaking slags are a by-product of steel production, that are currently used primarily in road construction, earthwork, and hydraulic engineering. In this use, the iron bound in the steelmaking slags (< 30 wt.%) is lost. Recovery of iron from steelmaking slags is possible by thermochemical reductive treatment. The reductive treatment of liquid steelmaking slags causes iron oxides to be reduced to metallic iron, which separates from the mineral phase due to its higher density. The chemical composition of the mineral phase is thus adapted to that of the Portland cement clinker and the mineral alite, the most important component of Portland cement, is formed. This way, crude iron can be recovered, and at the same time a hydraulic binder can be produced. This process, however, is uneconomical due to the high temperatures required (~1800 °C). In the current project, the process is to be adapted so that the reduction of liquid steelmaking slag can be carried out at ~1600 °C. The chemical composition is to be modified in such a way that the melting temperature of the slags as well as their viscosity are in a technically suitable range and still a product with good cementitious properties is obtained. T2 - LithiumDays CY - Online meeting DA - 06.12.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-56081 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, Dietmar A1 - Adam, Christian T1 - Hydraulic reactivity of alite rich material from post-treated basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are a by-product of steel production. In 2016, 10.4 Mt of BOFS were produced in the European Union (EU). The main part of BOFS is used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. However, it is also possible to produce higher value products from BOFS. For example, many researchers have investigated the possibility of producing Portland cement clinker and crude iron from BOFS by a carbothermal post-treatment. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The carbothermal treatment reduces the iron oxides in the BOFS to metallic iron, which accumulates at the bottom of the furnace by density separation. In addition to metallic iron, the process generates a mineral product rich in the tricalcium silicate solid solution alite. As the main constituent of Portland cement clinker, the hydraulic reactive mineral alite is of high economic importance. In previous studies, the hydraulic reactivity of the mineral product was investigated by testing the compressive strength of blends with 70 wt.% ordinary Portland cement (OPC). Recent investigations focused on the hydraulic properties of the pure mineral product from the reduced BOFS. The heat of hydration of the mineral product was measured by isothermal calorimetry and compared with the heat of hydration of a synthetic low-iron slag and OPC. In addition, the formation of hydration products was investigated with differential scanning calorimetry (DSC) and x-ray diffraction analysis (XRD) on freeze-dried samples after defined curing times. The results of the calorimetric measurements indicate that the mineral product produced less heat of hydration and its reaction was delayed compared to the synthetic low-iron slag and OPC. Hydration products such as portlandite and calcium silicate hydrates (C-S-H) formed later and in lower amounts. The production of a hydraulic material from BOFS by reductive treatment is of great interest to both the cement and steel industries. The substitution of cement clinker in OPC with a hydraulic material such as reduced BOFS leads to a reduction in greenhouse gas emissions from cement production. The steel industry benefits from an application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. Furthermore, it may be possible to return the recovered crude iron to production. T2 - 3rd European Mineralogical Conference CY - Cracow, Poland DA - 30.08.2021 KW - BOFS KW - Calcium silicate KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53473 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, Dietmar A1 - Adam, Christian T1 - Portland cement clinker from reduced basic oxygen furnace slag N2 - Basic oxygen furnace slag (BOFS) is a by-product of the steelmaking process, of which about 10.4 Mt are produced annually in the European Union. Besides its predominant use in road construction, earthwork, and hydraulic engineering, it is also possible to use BOFS as a source material for Portland cement clinker. The main difference in the chemical composition of BOFS from the chemical composition of Portland cement clinker is its high content of iron oxides (7-50 wt.%). In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via thermochemical reductive treatment. Carbothermal treatment of liquid BOFS causes reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as reducing agent. The produced low-iron mineral product was chemically similar to Portland cement clinker and contained the most important Portland cement mineral alite (Ca3SiO5) as main component. Besides alite, the mineral product contained other Portland cement clinker constituents such as belite (β-Ca2SiO4) and tricalcium aluminate (Ca3Al2O6). The production of Portland cement clinker and crude iron from BOFS has economic and ecological benefits for both the cement and steel industry. Cement clinker from reduced BOFS may be used as a substitute for cement clinker from conventional cement production, thereby CO2 emissions will be reduced. The steel industry benefits from a high-value application for its by-products that avoids cost expensive landfilling and may even bring economic advantages. However, reductive treatment requires high temperatures and, for economic reasons, has to be carried out immediately after casting of the liquid BOFS, which is a logistical challenge for most steel plants. A cost-benefit analysis is therefore essential. T2 - European Congress and Exhibition on Advanced Materials and Processes CY - Online meeting DA - 13.09.2021 KW - BOFS KW - Portland Cement KW - Hydraulic reactivity PY - 2021 AN - OPUS4-53475 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, D. A1 - Adam, Christian T1 - Formation of tricalciumsilicate from post-treated metallurgical slags N2 - LD-slags differ from Ordinary Portland Cement (OPC) mainly in a higher content of iron oxides and a low content of Tricalciumsilicate (Alite). In the context of an improved resource usage, a procedure to convert LDslags into cement clinker was investigated. T2 - 15th International Congress on the Chemistry of Cement CY - Prague, Czech Republic DA - 16.09.2019 KW - Tricalcium-silicate KW - Portland Cement KW - Alite KW - Steelmaking slag PY - 2019 AN - OPUS4-49591 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, Dietmar Aloys A1 - Adam, Christian T1 - Zementklinker durch Nachbehandlung von Stahlwerksschlacken N2 - Die Klinkerphasenbildung durch Sinterung in Drehrohröfen bei der Herstellung von Portlandzementklinker (PZK) ist gründlich erforscht und optimiert. Im Hinblick auf mög-liche ökonomische und ökologische Vorteile befassen sich aktuelle Forschungsvorha-ben darüber hinaus mit der Herstellung von Klinkermineralen aus Stahlwerksschla-cken, die eine vergleichbare chemische Zusammensetzung aufweisen. Neuste Untersuchungen zeigen, dass nach der reduzierenden Behandlung schmelz-flüssiger Linz-Donawitz-(LD)-Schlacken und Abscheidung des gebildeten metallischen Eisens eine mineralische Schlacke entsteht, die unabhängig von ihren Abkühlbedin-gungen ca. 50–60 Gew.% des wichtigsten Klinkerminerals Alit (C3S) enthält und eine hohe hydraulische Reaktivität aufweist. Die Stabilität des Alits auch nach langsamer Abkühlung deutet auf eine Stabilisierung des Minerals durch Nebenelemente aus den LD-Schlacken hin. Ein sinkender Anteil an LD-Schlacke durch Zusatz synthetischer Schlackemischung, die sich hinsichtlich ihrer Hauptkomponenten wie eine ausreduzierte LD-Schlacke zusammensetzt, führt zu einem Rückgang des Alitgehaltes und dem Zerfall der Schlacke beim Erstarren. T2 - 5. Schlacken-Symposium CY - Meitingen, Germany DA - 25.10.2018 KW - Zement KW - LD-Schlacke KW - Tricalciumsilikat PY - 2018 AN - OPUS4-46409 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, D. A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit T1 - Production of a hydraulic material from post-treated steelmaking slags N2 - Steelmaking slag is a by-product of steel production of which 4.5 Mt were produced in 2020 in Germany alone. It is mainly used in road construction, earthwork and hydraulic engineering. A smaller part is returned to the metallurgical circle, used as fertilizer or landfilled. With this use, iron oxides still contained in steelmaking slag are lost. In addition, the possibility of producing higher-grade products from steelmaking slag is foregone. In recent decades, many researchers have investigated the production of Portland cement clinker and crude iron from basic oxygen furnace slags (BOFS) via a reductive treatment. Carbothermal treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density. Simultaneously, the chemical composition of the reduced slag is adapted to that of the Portland cement clinker. In this study, German BOFS was reduced in a small-scale electric arc furnace using petrol coke as a reducing agent. The resulting low-iron mineral product had a similar chemical composition to Portland cement clinker and was rich in the tricalcium silicate solid solution alite (Ca3SiO5). Based on its chemical and mineralogical composition, similar to that of Portland cement clinker, the reduced BOFS has the potential to react comparably. In our study, the reduced BOFS produced less heat of hydration compared to OPC and its hydraulic reaction was delayed. However, adding gypsum has been shown to accelerate the hydration rate of the reduced BOFS compared to that known from the calcium silicates of Portland cement clinker. Further research to improve the hydraulic properties of the reduced slag is essential. If successful, producing a hydraulic binder and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - 16th International Congress on the Chemistry of Cement ICCC 2023 CY - Bangkok, Thailand DA - 18.09.2023 KW - Steelmaking slag KW - Alite hydraulic reactivity KW - Clinker substitute PY - 2023 AN - OPUS4-58522 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adam, Christian A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, Dietmar T1 - Production of an alite-rich material from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slag (BOFS) is a by-product of steelmaking of which about 10.4 Mt are produced annually in the EU. BOFS is mostly used in road construction, earthwork and hydraulic engineering. However, in this use, the iron bound in BOFS is lost and the opportunity to produce higher value products from BOFS is forgone. In recent decades, many researchers have investigated the production of both Portland cement clinker and crude iron from BOFS via a thermochemical reductive treatment. The reductive treatment of liquid BOFS causes a reduction of iron oxides to metallic iron, which separates from the mineral phase due to its higher density and can be recovered. An advantage of this process is that simultaneously the chemical composition of the reduced BOFS is adapted to that of Portland cement clinker and the hydraulic reactive mineral alite (Ca3SiO5) is formed. In this study, German BOFS was reduced in a small-scale electric arc furnace and a low-iron mineral product rich in alite was produced. Despite a chemical and mineralogical composition similar to that of Portland cement clinker, the reduced BOFS produced less heat of hydration, and its reaction was delayed compared to Portland cement. However, adding gypsum accelerated the hydration rate of the reduced BOFS. Further research to improve the hydraulic properties of the reduced BOFS is essential. If successful, the production of a hydraulic material and crude iron from BOFS could have economic and ecological benefits for both the cement and steel industry. T2 - GeoBerlin 2023 CY - Berlin, Germany DA - 04.09.2023 KW - BOFS KW - Alite KW - Hydraulic reactivity PY - 2023 AN - OPUS4-58206 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, D. A1 - Meng, Birgit A1 - Simon, Sebastian A1 - von Werder, Julia T1 - Synthesis and characterisation of alites from reduced basic oxygen furnace slags N2 - Basic oxygen furnace slags (BOFS) are by-products of the steelmaking process. Several researchers have studied the production of Portland cement clinker and metallic iron from BOFS via a reductive treatment. In this study, we applied a carbothermal reduction of BOFS in a technical-scale electric arc furnace and characterised the clinker-like products. Those clinker-like non-metallic products (NMPs) had a chemical and mineralogical composition comparable to clinker for ordinary Portland cement (OPC) and contained large elongated alite crystals as major component. The pure NMPs reacted more slowly and achieved a lower degree of hydration compared with commercial OPC. If the reactivity of the products can be further increased by employing specific adaptations, it can be used as a full clinker substitute for OPC. Nevertheless, it is also an option to use the material without further modifications as a cement component or concrete addition, which contributes to the strength development in both cases. KW - BOFS KW - Hydration products KW - Thermal analysis KW - X-ray diffraction PY - 2021 DO - https://doi.org/10.1016/j.cemconres.2021.106518 SN - 0008-8846 VL - 147 SP - 6518 PB - Elsevier Ltd. AN - OPUS4-52939 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Adam, Christian A1 - Stephan, Dietmar A1 - Meng, Birgit A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Hirsch, Tamino A1 - Manninger, Tanja T1 - Effect of gypsum on the hydration of fused cement clinker from basic oxygen furnace slag N2 - Fused cement clinker can be produced from molten basic oxygen furnace slag (BOFS) by way of a reductive thermochemical treatment. During the thermochemical treatment, oxidic iron is reduced to metallic iron and separated. The resulting low-iron slag has a chemical and mineralogical composition similar to ordinary Portland cement (OPC) clinker. In this study, the hydraulic reactivity of the fused clinker from BOFS with and without gypsum was investigated using isothermal calorimetry, differential scanning calorimetry, in situ X-ray diffraction and powder X-ray diffraction. Furthermore, a synthetic fused clinker without foreign ions and fused clinker produced by a mixture of both materials was studied. The hydraulic reaction of the fused clinker from BOFS was considerably slower than that of OPC. However, the reaction can be accelerated by adding gypsum as a sulfate carrier. Furthermore, the results showed an increased reaction rate with decreasing content of foreign ions such as Fe, P or Mn. KW - General Materials Science KW - Building and Construction PY - 2024 DO - https://doi.org/10.1680/jadcr.23.00070 SN - 0951-7197 SP - 1 EP - 19 PB - Telford AN - OPUS4-59391 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, D. A. A1 - Adam, Christian T1 - Zementklinker durch Nachbehandlung von Stahlwerksschlacken N2 - Die Klinkerphasenbildung durch Sinterung in Drehrohröfen bei der Herstellung von Portlandzementklinker (PZK) ist gründlich erforscht und optimiert. Im Hinblick auf mögliche ökonomische und ökologische Vorteile befassen sich aktuelle Forschungsvorhaben darüber hinaus mit der Herstellung von Klinkermineralen aus Stahlwerksschlacken, die eine vergleichbare chemische Zusammensetzung aufweisen. Neuste Untersuchungen zeigen, dass nach der reduzierenden Behandlung schmelzflüssiger Linz-Donawitz-(LD)-Schlacken und Abscheidung des gebildeten metallischen Eisens eine mineralische Schlacke entsteht, die unabhängig von ihren Abkühlbedingungen ca. 50–60 Gew.% des wichtigsten Klinkerminerals Alit (C3S) enthält und eine hohe hydraulische Reaktivität aufweist. Die Stabilität des Alits auch nach langsamer Abkühlung deutet auf eine Stabilisierung des Minerals durch Nebenelemente aus den LD-Schlacken hin. Ein sinkender Anteil an LD-Schlacke durch Zusatz synthetischer Schlackemischung, die sich hinsichtlich ihrer Hauptkomponenten wie eine ausreduzierte LD-Schlacke zusammensetzt, führt zu einem Rückgang des Alitgehaltes und dem Zerfall der Schlacke beim Erstarren. T2 - 5. Schlacken-Symposium CY - Meitingen, Germany DA - 25.10.2018 KW - LD-Schlacke KW - Zement KW - Tricalciumsilikat PY - 2018 SP - 219 EP - 229 PB - Max Aicher Unternehmensgruppe AN - OPUS4-46412 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Schraut, Katharina A1 - Adamczyk, Burkart A1 - Simon, Sebastian A1 - von Werder, Julia A1 - Meng, Birgit A1 - Stephan, D. A1 - Kargl, F. A1 - Adam, Christian T1 - Formation and chemical stabilisation of tricalcium-silicate during solidification from the melt of post-treated metallurgical slags N2 - Tricalcium-silicate (C3S) or Alite is the most important mineral in Portland cement. Since pure tricalcium-silicate is only stable above temperatures of 1250 °C, its decomposition has to be prevented technically by fast cooling after the sintering process. At room temperature, the decomposition velocity is very slow so that metastable tricalcium-silicate is obtained. Although the mechanisms of clinker phase formation during burning process of Portland cement in a rotary kiln were solved and improved over the years, in view of possible economic and ecological benefits current projects aim to produce clinker phases from metallurgical slags. Recent studies discovered that the mineral phase which remained after a reducing treatment and separation of formed metallic iron from molten Linz-Donawitz (LD-) slags contained about 60 wt.% Alite despite it was cooled slowly. Because the results could be verified using slags from different origins and varying cooling velocities a chemical stabilisation of the Alite can be assumed. First tests in mortars indicate that workability, hardening and solid state properties are comparable with an ordinary Portland cement. An application of the observed phenomenon in cement production requires enhanced knowledge about formation and stabilisation conditions of Alite during crystallisation from melts in contrast to the sintering reactions in conventional Portland cement production. Therefore, this study focuses on the stabilisation mechanisms of Alite in consolidating melts. Samples from different melting experiments are analysed to determine stabilising factors. T2 - 15th International Congress on the Chemistry of Cement CY - Prag, Czech Republic DA - 16.09.2019 KW - Tricalcium-silicate KW - Portland Cement KW - Alite KW - Steelmaking slag PY - 2019 SP - Paper 492, 1 EP - 10 AN - OPUS4-49050 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - JOUR A1 - Schraut, Katharina A1 - Kargl, F. A1 - Adam, Christian A1 - Ivashko, O. T1 - In situ synchrotron XRD measurements during solidification of a melt in the CaO–SiO2 system using an aerodynamic levitation system N2 - Phase formation and evolution was investigated in the CaO–SiO2 system in the range of 70–80 mol% CaO. The samples were container-less processed in an aerodynamic levitation system and crystallization was followed in situ by synchrotron x-ray diffraction at the beamline P21.1 at the German electron synchrotron (DESY). Modification changes of di- and tricalcium silicate were observed and occurred at lower temperatures than under equilibrium conditions. Despite deep sample undercooling, no metastable phase formation was observed within the measurement timescale of 1 s. For the given cooling rates ranging from 300 K s−1 to about 1 K s−1, no decomposition of tricalcium silicate was observed. No differences in phase evolution were observed between reducing and oxidizing conditions imposed by the levitation gas (Ar and Ar + O2). We demonstrate that this setup has great potential to follow crystallization in refractory oxide liquids in situ. For sub-second primary phase formation faster detection and for polymorph detection adjustments in resolution have to be implemented. KW - Aerodynamic levitation KW - Calcium silicate KW - Phase formation KW - Oxide melts KW - In situ synchrotron x-ray diffraction PY - 2021 UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-526952 DO - https://doi.org/10.1088/1361-648X/abf7e1 VL - 33 IS - 26 SP - 264003 (12pp) PB - IOP Publishing AN - OPUS4-52695 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Herzel, Hannes A1 - Adam, Christian T1 - European Sewage Sludge Ash Monitoring N2 - For the European sewage sludge ash monitoring ash samples from sewage sludge incineration plants were requested from all over Europe. First results of the received samples regarding main and trace element contents were presented at ESPC4. Moreover, a list of all known European facilities for sewage sludge monoincineration was presented. T2 - European Sustainable Phosphorus Conference 4 CY - Vienna, Austria DA - 20.06.2022 KW - Sewage sludge ash KW - Sewage sludge incineration KW - Phosphorus recovery PY - 2022 AN - OPUS4-55145 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Analyseverfahren und Messhäufigkeit zur Bestimmung des Phosphorgehalts im Klärschlamm nach AbfKlärV N2 - Auf dem Betreiberforum der DWA-Plattform P-Rück wurden die Empfehlungen für den Vollzug der Phosphorrückgewinnungspflicht aus Klärschlamm vorgestellt. Diese Empfehlungen behandeln die Häufigkeit der Phosphoruntersuchungen im Klärschlamm, wo ein Jahresgang empfohlen wird und eine Empfehlung der Phosphorbestimmung über Aufschluss der Probe in der Mikrowelle und Messung mit ICP-OES. Untermauert wurden die Empfehlungen mit den Ergebnissen von Klärschlamm-Monitoring, Ringversuch und Analytikvergleich aus dem Vorhaben extraWERT. T2 - Betreiberforum der DWA-Plattform P-Rück CY - Stuttgart, Germany DA - 23.06.2022 KW - Klärschlamm KW - Ringversuch KW - Reproduzierbarkeit KW - Phosphorrückgewinnung PY - 2022 AN - OPUS4-55146 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Roskosch, A. A1 - Adam, Christian T1 - Ergebnisse des Vorhabens extraWERT N2 - Der Vortrag liefert eine Zusammenfassung der wichtigsten Ergebnisse des extraWERT-Vorhabens mit Schwerpunkt auf den Umsetzungsfragen zur Klärschlammverordnung. Bei diesen Punkten handelt es sich um die Untersuchung von monatlichen Phosphorschwankungen in kommunalem Klärschlamm und die Gleichwertigkeit verschiedener Verfahren zur Phosphorbestimmung in Klärschlamm. T2 - vgbe-Fachtagung Thermische Abfall-, Klärschlammbehandlung und Wirbelschichtfeuerungen 2022 CY - Hamburg, Germany DA - 09.05.2022 KW - Klärschlammverordnung KW - Phosphorrückgewinnung KW - Ringversuch PY - 2022 AN - OPUS4-54843 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - BAM-Projekt „extraWERT“: Gleichwertigkeit der nach AbfKlärV zulässigen Verfahren zur Phosphorbestimmung in Klärschlamm N2 - In Deutschland ist ab 2029 eine Phosphorrückgewinnung aus Klärschlamm verpflichtend. Ausgenommen sind Klärschlämme mit weniger als 20 g P/kg TM. Für die Phosphorbestimmung sind verschiedene Methoden nach Klärschlammverordnung als gleichwertig zugelassen: Der Königswasseraufschluss in der Mikrowelle und am Rückfluss sowie die Messung an ICP-OES, ICP-MS und die photometrische Bestimmung mittels Ammoniummolybdaten. An der BAM wurden die unterschiedlichen Methodenkombinationen aus Aufschluss- und Messmethode an 15 Klärschlämmen überprüft und in einem Ringversuch mit einem Klärschlamm getestet. Die Ergebnisse werden in diesem Vortrag zusammengefasst. Als Folge der Untersuchungen wird für die Phosphorbestimmung in Klärschlamm die ICP-OES-Messung nach Königswasseraufschluss in der Mikrowelle empfohlen. T2 - VDLUFA Frühjahrssitzung 2022 der Fachgruppe III Düngemittel CY - Vienna, Austria DA - 18.05.2022 KW - Ringversuch KW - Reproduzierbarkeit KW - Wiederholbarkeit KW - Phosphorrückgewinnung KW - Gleichwertigkeit Messverfahren PY - 2022 AN - OPUS4-54852 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian T1 - Nährstoffrückgewinnung aus Klärschlamm: Eine Betrachtung zukünftiger Verwertungsszenarien für Deutschland N2 - Agricultural sewage sludge utilization becomes less important in Germany. In 2017, new fertilizer and waste laws caused the agricultural sewage sludge utilization to collapse by more than a quarter. From 2029, in German wastewater treatment plants (WWTPs) phosphorus (P) must be recovered from sewage sludge ifit contains more than 2 wt % P. Agricultural utilization will be prohibited for large WWTPs > 100,000 population equivalents (pe) from 2029 and > 50,000 pe from 2032. In Germany, each federal state must annually report amounts and quality of agriculturally utilized sewage sludge which was 17 % of the total disposal in 2019. The reports of 10 States were evaluated for 2016 and 2017 representing approx. 60 % ofthe total agriculturallyused sludge volume. Whereas phosphorus recovery is mandatory this does not apply to other nutrients. However, many P recovery processes recover other nutrients, too. Considering three differentscenariosfor future German sewage sludge disposal shows that 70 - 77 % ofthe P load in sewage sludge will probably be recovered in the future. At the same time, this applies for about 0 - 16 % of nitrogen, 36 - 52 % of calcium, 31-53 % of potassium, and 40 - 52 % of magnesium. However, these recovered nut rient loads can substitute only 1 % or less ofthe commercial fertilizer demand except from phosphorus which is about 45 % ofthe demand. T2 - Berliner Klärschlammkonferenz CY - Berlin, Germany DA - 15.11.2021 KW - Phosphor KW - Klärschlammverordnung KW - Phosphorrückgewinnung PY - 2021 AN - OPUS4-54118 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Ergebnisse des Vorhabens extraWERT - Gleichwertigkeit zugelassener Methoden zur Phosphoruntersuchung des Klärschlamms N2 - Die Ergebnisse des extraWERT-Vorhabens wurden Vertreter*innen des Umweltministeriums von Bund und Ländern vorgestellt und im Zusammenhang mit dem Vollzug der AbfKlärV diskutiert. Es ging um die Phosphorschwankungen in kommunalem Klärschlamm und eine Empfehlung der Untersuchungshäufigkeit, um den Phosphorgehalt rechtssicher festzustellen. Des weiteren wurde die Performance verschiedener nach Verordnung gleichwertiger Analyseverfahren für Phosphor in Klärschlamm diskutiert anhand von Ringversuchsergebnissen und Eigenuntersuchungen an 15 Klärschlammproben. T2 - Bund-Länder-Gespräch zum Vollzug der AbfKlärV CY - Online meeting DA - 16.12.2021 KW - Klärschlammverordnung KW - Phosphorrückgewinnung KW - Analytik KW - Ringversuch PY - 2021 AN - OPUS4-54119 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Gleichwertigkeit der nach AbfKlärV zulässigen Verfahren zur Phosphorbestimmung in Klärschlamm N2 - In dem Meeting wurde den Notifizierern und Ausrichtern des jährlichen länderübergreifenden Ringversuchs Klärschlamm die Ergebnisse zu Untersuchungen hinsichtlich der Gleichwertigkeit verschiedener nach AbfKlärV zulässiger Verfahren zur Phosphorbestimmung in Klärschlamm vorgestellt. Die Untersuchungen an 15 Klärschlammproben ergaben die höchsten Ergebnisse für das Messverfahren ICP-OES und das Aufschlussverfahren in der Mikrowelle. Diese Ergebnisse wurden im Ringversuch bestätigt. T2 - Meeting der Notifizierer und Ausrichter des länderübergreifenden Ringversuchs (LÜRV) CY - Online meeting DA - 08.12.2021 KW - Klärschlammverordnung KW - Analytik KW - Ringversuch KW - Phosphorbestimmung PY - 2021 AN - OPUS4-54121 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Schwankungen der P-Gehalte in Klärschlämmen im Kontext der Klärschlammverordnung N2 - Es wurden die Schwankungen der Phosphorgehalte in kommunalem Klärschlamm vorgestellt. Dazu wurden von 9 Kläranlagen monatlich Klärschlammproben genommen und auf P untersucht. T2 - KlärschlammTage CY - Online Meeting DA - 09.06.2021 KW - Phosphor KW - Klärschlamm KW - Phosphorrückgewinnung KW - Abwasserbehandlung KW - Klärschlammverordnung PY - 2021 AN - OPUS4-52840 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian A1 - Montag, D. A1 - Ehm, J. A1 - Barjenbruch, M. A1 - Pinnekamp, J. T1 - Auswirkungen der novellierten AbfKlärV auf die Kreislaufführung von Pflanzennährstoffen N2 - Die landwirtschaftliche Klärschlammverwertung ist in der Bundesrepublik Deutschland seit Jahren rückläufig. Neben den Risiken durch Schadstoffeinträge gibt es in Deutschland Regionen mit einem stark erhöhten Nährstoffüberschuss. Um die Grundwasserbelastung zu verhindern wurde u.a. das Düngerecht verschärft, was die Flächenkonkurrenz zwischen Klärschlamm und Wirtschaftsdünger vergrößern wird. Es ist davon auszugehen, dass sich die neuen Regelungen im Düngerecht und der Klärschlammverordnung massiv auf die landwirtschaftliche Verwertung von Klärschlamm und damit auf die Kreislaufwirtschaft verschiedener Nährstoffe auswirken werden. In diesem Beitrag werden erste Ergebnisse des Projekts extraWERT vorgestellt. T2 - Klärschlammkonferenz CY - Berlin, Germany DA - 04.11.2019 KW - Klärschlamm KW - Landwirtschaft KW - Makronährstoffe PY - 2019 AN - OPUS4-49604 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian A1 - Montag, D. A1 - Ehm, J. A1 - Barjenbruch, M. A1 - Pinnekamp, J. T1 - Phosphorrückgewinnung - Ergebnisse des Projekts extraWERT N2 - Es wurden erste Ergebnisse des Projekts extraWERT vorgestellt. Im Projekt werden monatlich Klärschlammproben von 10 kommunalen Kläranlagen untersucht, deren P-Gehalt im Grenzbereich der AbfKlärV liegt zwischen 1,7 und 2,3%. Die ersten Ergebnisse lagen zu fünf Kläranlagen vor, es wurden Daten zum TS-Gehalt, zur oTS und zu den Nährstoffgehalten präsentiert. T2 - DWA-Netzwerktag des Nord-Ost CY - Berlin, Germany DA - 22.01.2020 KW - Klärschlamm KW - AbfKlärV KW - Phosphorrückgewinnung KW - Nährstoffe PY - 2020 AN - OPUS4-50300 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian T1 - Legislation and technology development for P-recovery in Germany N2 - New developments in legislation and technology development for P-recovery were presented with focus on the situation in Germany. T2 - SMART-Plant joint Stakeholder Workshop CY - Berlin, Germany DA - 29.01.2020 KW - P-recovery KW - Sewage sludge ordinance PY - 2020 AN - OPUS4-51764 LA - eng AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - extraWERT – Wertstoffe in Abwasser und Klärschlamm N2 - Im Projekt extraWERT geht es um die Ermittlung von Nährstoffpotenzialen in Abwasser und Klärschlamm. Neben kommunalen Kläranlagen soll auch die Industrie als Quelle für nährstoffreiche Abfallströme betrachtet werden. Mit dem Vortrag sollten Mitglieder des MIV zu einer Projektbeteiligung bewegt werden. Es sollen rohes und gereinigtes Abwasser von direkt einleitenden Betrieben auf Makronährstoffe untersucht werden, neue Erkenntnisse werden insbesondere für die Nährstoffe Calcium und Magnesium erwartet. T2 - Sitzung AG Umwelt Milchindustrie-Verband CY - Kißlegg, Germany DA - 22.10.2019 KW - Klärschlamm KW - Industrielles Abwasser KW - Lebensmittelindustrie KW - Makronährstoffe PY - 2019 AN - OPUS4-49607 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa T1 - Vorstellung des REFOPLAN-Projekts extraWERT Erhebung zusätzlicher Wertstoffpotenziale in Klärschlamm N2 - Auf dem Regionalgruppentreffen wurden erste Projektergebnisse vorgestellt und die Probenahmestrategie diskutiert. Vorgestellt wurde eine Rückberechnung der mittleren Wertstoffgehalte aus dem Klärschlamm-Monitoring 2014 (Krüger und Adam) und erste Auswertungen der Klärschlammbericht-Rohdaten aus NRW und Hessen. T2 - DWA-Regionalgruppentreffen Brandenburg-Berlin CY - Fürstenwalde, Germany DA - 04.04.2019 KW - Klärschlamm KW - Landwirtschaft KW - Makronährstoffe KW - AbfKlärV PY - 2019 AN - OPUS4-49609 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian A1 - Montag, D. A1 - Barjenbruch, M. ED - Holm, O. ED - Quicker, P. ED - Kopp-Assenmacher, S. T1 - Nährstoffrückgewinnung aus Klärschlamm: Eine Betrachtung zukünftiger Verwertungsszenarien für Deutschland N2 - Agricultural sewage sludge utilization becomes less important in Germany. In 2017, new fertilizer and waste laws caused the agricultural sewage sludge utilization to collapse by more than a quarter. From 2029, in German wastewater treatment plants (WWTPs) phosphorus (P) must be recovered from sewage sludge ifit contains more than 2 wt % P. Agricultural utilization will be prohibited for large WWTPs > 100,000 population equivalents (pe) from 2029 and > 50,000 pe from 2032. In Germany, each federal state must annually report amounts and quality of agriculturally utilized sewage sludge which was 17 % of the total disposal in 2019. The reports of 10 States were evaluated for 2016 and 2017 representing approx. 60 % ofthe total agriculturally used sludge volume. Whereas phosphorus recovery is mandatory this does not apply to other nutrients. However, many P recovery processes recover other nutrients, too. Considering three differentscenariosfor future German sewage sludge disposal Shows that 70 - 77 % ofthe P load in sewage sludge will probably be recovered in the future. At the same time, this applies for about 0 - 16 % of nitrogen, 36 - 52 % of calcium, 31-53 % of potassium, and 40 - 52 % of magnesium. However, these recovered nutrient loads can substitute only 1 % or less ofthe commercial fertilizer demand except from phosphorus which is about 45 % ofthe demand. T2 - Berliner Klärschlammkonferenz CY - Berlin, Germany DA - 15.11.2021 KW - Phosphor KW - Klärschlamm KW - Phosphorrückgewinnung KW - Landwirtschaftliche Klärschlammverwertung KW - Klärschlammverordnung PY - 2021 SN - 978-3-944310-56-5 VL - 4 SP - 252 EP - 265 PB - Thomé-Kozmiensky-Verlag GmbH CY - Neuruppin AN - OPUS4-54117 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian A1 - Montag, D. A1 - Ehm, J. A1 - Barjenbruch, M. A1 - Pinnekamp, J. ED - Holm, O. ED - Thomé-Kozmiensky, E. ED - Quicker, P. ED - Kopp-Assenmacher, S. T1 - Auswirkungen der novellierten AbfKlärV auf die Kreislaufführung von Pflanzennährstoffen N2 - Because of the longstanding oversupply of nutrients in Germany, waste and fertilization legislation has been amended in 2017. As the new laws do still not meet the European nitrate ordinance, fertilization laws must be tightened again. In consequence, there is a rising competition for land between sewage sludge and organic fertilizers. Furthermore, the new sewage sludge ordinance (AbfKlärV) contains stricter thresholds and a ban on agricultural sewage sludge utilization for WWTPs > 50,000 p.e. from 2029. WWTPs which do not use their sludge for agriculture have to recover phosphorus from then on. However, sludges with less than 2% P content are not affected by that obligation. Every federal state of Germany must report amounts and quality of agricultural utilized sewage sludge yearly. An evaluation of raw data from 10 federal states shows that nearly 40% of both WWTPs and sewage sludge volume fall below the recovery limit of 2%. On the other hand, this means less than 30% of the P potential. In addition, there is no information whether the sludges fall reliably below the limit as required by the ordinance. This project aims to investigate this reliability by regarding the variations in the P content of sewage sludge. For this reason, samples will be taken monthly at 10 representative WWTPs over a year. Whereas phosphorus will still mostly be subject of recovery other nutrients are not affected by this. As a result, large amounts of N, K, Mg and Ca will be increasingly removed from the cycle. In 2017, WWTPs > 50,000 p.e. accounted for 30-60% of the nutrient potentials. These potentials will probably get lost to a large extent due to the fertilization ban. Many small WWTPs are also currently changing their utilization strategy from agriculture to incineration to ensure a safe disposal in future. Therefore, we can expect that even larger amounts of nutrients apart from phosphorus will be discharged from the circular economy. In comparison to the domestic sales volume of mineral fertilizers these other nutrients do only account for a very small fraction. A recovery could nevertheless replace parts of the mineral fertilizers, thus reducing environmental impacts. Energy consumption for technical nitrogen fixation is high and nutrient cycles are strongly anthropogenic influenced with diverse consequences such as eutrophication, acidification and endangered groundwater resources. Sewage sludge contains several micronutrients next to the macronutrients P, N, K, Mg, Ca and S. Because of lacking information on the actual German need for micronutrients contents and freights cannot evaluated. Moreover, former sewage sludge fertilization was probably not needs-based. It is therefore not possible to estimate a true loss in micronutrients due to the amended sewage sludge ordinance. N2 - Die landwirtschaftliche Klärschlammverwertung ist in der Bundesrepublik Deutschland seit Jahren rückläufig, hatte im Jahr 2017 jedoch noch einen Anteil von rund 18 % [20]. Diese Art der Verwertung wird kontrovers diskutiert, da der Klärschlamm im Rahmen der Abwasserreinigung eine Schadstoffsenke darstellt. In vergangenen Jahrzehnten wurden insbesondere die hohen Gehalte an Schwermetallen im Klärschlamm als kritisch für eine landwirtschaftliche Verwertung eingestuft. Diese Belastung konnte allerdings durch Absenkung der Einträge von Schmermetallen in das Abwasser signifikant gesenkt werden. Neben Schwermetallen kamen jedoch auch organische Schadstoffe wie Pharmazeutika, Kosmetika und Haushaltschemikalien in den Fokus der Diskussion über den Einsatz von Klärschlamm auf Agrarflächen. Heute geraten zunehmend weitere Inhaltsstoffe in den Fokus, deren Auswirkungen noch nicht abschließend geklärt sind, weshalb eine einheitliche Bewertung über Grenzwerte nicht darstellbar ist. Beispiele für diese neuen Stoffgruppen sind Mikroplastik, Nanopartikel, Antibiotikaresistenzen und persistente organische Spurenstoffe. Neben den angesprochenen Risiken gibt es in Deutschland Regionen mit einem stark erhöhten Nährstoffüberschuss. In der Kritik steht vor allem eine nicht ordnungsgemäße Düngung mit Stickstoff, welche mit Nitratauswaschungen in das Grundwasser einhergeht. Um diese Grundwasserbelastung zu verhindern wurde u.a. das Düngerecht erneut verschärft, was die Flächenkonkurrenz zwischen Klärschlamm und Wirtschaftsdünger weiter vergrößern wird. Auf Druck der EU-Kommission stehen zudem weitere Anpassungen im Düngerecht bevor, da die beschlossenen Änderungen aus Kommissionssicht nicht ausreichen, um die Nitratrichtlinie einzuhalten. Vor dem Hintergrund der angeführten Probleme wurde im Koalitionsvertrag der 18. Legislaturperiode (2013) festgeschrieben, „die Klärschlammausbringung zu Düngezwecken [zu] beenden und Phosphor und andere Nährstoffe zurück[zu]gewinnen“ [5]. Die novellierte AbfKlärV beinhaltet allerdings kein grundsätzliches Aufbringungsverbot und eine Rückgewinnungspflicht besteht lediglich für den Nährstoff Phosphor. Es ist davon auszugehen, dass sich die neuen Regelungen im Düngerecht und der Klärschlammverordnung massiv auf die landwirtschaftliche Verwertung von Klärschlamm und damit auf die Kreislaufwirtschaft verschiedener Nährstoffe auswirken werden. Zur Ermittlung dieser Auswirkungen wird seit Oktober 2018 im Auftrag des Umweltbundesamtes das REFOPLAN-Projekt „extraWERT“ (FKZ 3718 26 330 0) von der Bundesanstalt für Materialforschung und -prüfung (BAM) in Kooperation mit dem Institut für Siedlungswasserwirtschaft (ISA) der RWTH Aachen durchgeführt. In diesem Beitrag werden erste Ergebnisse dieses Projekts vorgestellt. T2 - Klärschlammkonferenz CY - Berlin, Germany DA - 04.11.2019 KW - Klärschlammdüngung KW - Landwirtschaft KW - Makronährstoffe PY - 2019 SN - 978-3-944310-49-7 VL - 2 SP - 362 EP - 374 PB - Thomé-Kozmiensky Verlag CY - Neuruppin AN - OPUS4-49603 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER - TY - CONF A1 - Sichler, Theresa A1 - Adam, Christian A1 - Montag, D. A1 - Ehm, J.H. T1 - Schwankungen der P-Gehalte in Klärschlämmen im Kontext der Klärschlammverordnung N2 - Ab 2029 gilt für alle Kläranlagen in Deutschland eine Pflicht zur Rückgewinnung von Phosphor (P) aus Klärschlamm. Ausgenommen sind nur Anlagen mit Schlämmen mit weniger als 20 g P/kg bezogen auf die Trockenmasse (TM). Für eine Überprüfung der Phosphorschwankungen im Klärschlamm wurden neun verschiedene Kläranlagen ausgewählt mit Phosphorgehalten nahe der "Rückgewinnungsgrenze" von 20 g/kg TM. Der entwässerte Klärschlamm dieser Anlagen wurde monatlich beprobt und auf seinen Phosphorgehalt geprüft. Die Phosphorschwankungen betrugen je nach Anlage zwischen 4 % und 13 % (relative Standardabweichung), im Mittel rund 7 %. T2 - KlärschlammTage CY - Online Meeting DA - 09.06.2021 KW - Phosphor KW - Klärschlamm KW - Phosphorrückgewinnung KW - Abwasserbehandlung KW - Klärschlammverordnung PY - 2021 SP - 102 EP - 108 PB - Deutsche Vereinigung für Wasserwirtschaft, Abwasser und Abfall e. V. (DWA) CY - Hennef AN - OPUS4-52839 LA - deu AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany ER -