TY - JOUR
A1 - Herzel, Hannes
A1 - Stemann, J.
A1 - Simon, Sebastian
A1 - Adam, Christian
T1 - Comparison of thermochemical treatment of sewage sludge ash with sodium sulphate in laboratory-scale and pilot-scale experiments
N2 - There is an ongoing debate on European scale concerning the criticality of phosphorus. In Switzerland and Germany, phosphorus recovery from phosphorus-rich waste streams will become obligatory. Sewage sludge ash is rich in phosphorus and may become an important secondary feedstock. Thermochemical treatment of sewage sludge ash with sodium sulphate under reducing conditions was shown to remove heavy metals from the solid product and produce the fully plant available crystalline phase CaNaPO4. Pilot-scale experiments in a rotary kiln were carried out at temperatures between 750 and 1000 °C and were compared to laboratory-scale experiments with crucibles. Process upscaling was successfully demonstrated but a series of differences were noticed: In comparison to laboratory-scale, solubility of phosphorus in samples from pilot-scale experiments was lower at all chosen treatment temperatures because of shorter retention time and incomplete decomposition of sodium sulphate. X-ray diffraction analysis revealed remaining phase fractions of whitlockite (Ca3-x(Mg,Fe)x(PO4)2) and sodium sulphate from the starting materials in products and thus indicated incomplete reaction. In contrast to the results of laboratory-scale experiments, the crystalline phase CaNaPO4 was clearly absent in the products from the rotary kiln but instead a Mg-bearing phase (Ca,Mg)NaPO4 was formed. Laboratory-scale experiments confirmed (Ca,Mg)NaPO4 is an intermediate phase between whitlockite and CaNaPO4. However, both crystalline phases are characterized by high plant availability. It was shown that heavy metal removal increased at higher temperatures whereas solubility and thus plant availability of phosphorus already reached its maxima at temperatures of 950 °C in pilot-scale and 875 °C in laboratory-scale experiments.
KW - Crystalline phase identification
KW - Heavy metal removal
KW - Phosphorus availability
KW - Process upscaling
KW - Recovery
KW - Rhenanite
PY - 2021
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-524084
DO - https://doi.org/10.1007/s13762-021-03252-y
VL - 19
IS - 3
SP - 1997
EP - 2006
PB - Springer
AN - OPUS4-52408
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Souza Filho, I.
A1 - Adam, Christian
T1 - Fundamentals of the hydrogen plasma reduction of iron ores
N2 - Hydrogen plasma treatment of iron ores or iron oxide containing wastes can be an efficient option to produce green iron e.g. for steel production. This way iron oxide is reduced to metallic iron in the liquid form by the highly reactive species that are formed in a hydrogen plasma. Hydrogen plasma can be used at the same time to remove undesired gangue elements. The presentation shows the experimental setup, shows first results of iron ore reduction by hydrogen plasma and gives an outlook for industrial application of the technology.
T2 - European Academic Symposium on EAF steelmaking (EASES 2023)
CY - Oulu, Finland
DA - 05.06.2023
KW - Hydrogen
KW - Plasma
KW - Reduction
PY - 2023
AN - OPUS4-57626
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schneider, Joachim
A1 - Schraut, Katharina
A1 - Algermissen, D.
A1 - Ebert, D.
A1 - Ehrenberg, A.
A1 - Gronen, L.
A1 - Feldrappe, V.
T1 - Strategien für die Nutzung von Schlacken zukünftiger wasserstoffbasierter Stahlproduktionsrouten – Herstellung von Stahlwerksschlacke basierten Ausgangsstoffen für die Zementindustrie
N2 - Die Europäische Kommission präsentierte am 11. Dezember 2019 den European Green Deal, ein Konzept mit dem Ziel, bis zum Jahr 2050 als erster Kontinent Klimaneutralität zu erreichen. Mit Inkrafttreten der Verordnung (EU) 2021/1119 des Europäischen Parlaments und des Europäischen Rates am 29. Juli 2021 zur Schaffung des Rahmens für die Verwirklichung der Klimaneutralität („Europäisches Klimagesetz“), ist dieses, sowie das Ziel der Reduzierung der Nettotreibhausgasemissionen um mindestens 55 % bis 2030 in der Gesetzgebung der Europäischen Union verankert. Die Stahlindustrie in der Europäischen Union mit ca. 57 Mio. t Nettotreibhausgasemissionen im Jahr 2020, die annähernd 2 % der Emissionen der Europäischen Union ausmachen (Inklusive Energie: 127 Mio. t; 4 %), bekennt sich zur erheblichen Reduzierung der CO2-Emissionen bis zum Jahr 2030 und zum Erreichen der Klimaneutralität bis zum Jahr 2050. Als Schlüsselwege zur Verwirklichung dieser Zielstellung hat sie zum einen Smart Carbon Usage (SCU) und zum anderen Carbon Direct Avoidance (CDA) in einer Roadmap formuliert. SCU umfasst CO2-reduzierende Maßnahmen in bestehenden Eisen- und Stahlproduktionsprozessen, Carbon Capture and Storage- (CCS) sowie Carbon Capture and Usage-Technologien (CCU). Wohingegen bei CDA CO2-Emissionen durch erneuerbare elektrische Energie sowie wasserstoffbasierte Reduktion des Eisenerzes gar nicht erst entstehen sollen. Der CDA-Weg, der voraussichtlich beschritten werden muss, um eine klimaneutrale Stahlproduktion zu erreichen [38], geht mit einer kostenintensiven Transformation der Stahlproduktion einher, die bereits von vielen Unternehmen der Stahlindustrie eingeleitet wurde und von der im Wesentlichen die beiden in Europa vorherrschenden Stahlproduktionsrouten Hochofen-Konverter-Route und Elektrolichtbogenofen-Route betroffen sind. Die CO2-Emissionen der Hochofen-Konverter-Route, von denen der überwiegende Anteil auf den Hochofen fällt, liegen laut einer für das Jahr 2015 erstellten Studie bei 1921 kg CO2/t Rohstahl inklusive der CO2-Last der Pellets als Einsatzmaterial sowie der Emissionen der nachgelagerten Stranggießanlagen und Walzwerke. Im Hochofen wird das Eisenerz durch Kohlenstoff (C) bzw. Kohlenstoffmonoxid (CO) – welche größtenteils aus dem Koks, der dem Hochofen zusammen mit dem Möller über die Gicht zugeführten wird, stammen – unter Entstehung von Roheisen und Kohlenstoffdioxid (CO2) reduziert. Das neben dem CO2 im Prozessgas enthaltene CO wird zum Beispiel zur Energiegewinnung in peripheren Prozessen ebenfalls unter Bildung von CO2 verbrannt. Zusätzlich zur Reduktion hat der Koks unter anderem physikalische Aufgaben, wie die Errichtung eines Stützgerüstes und die Gewährleistung der Permeabilität im Hochofenprozess. Somit ist eine vollkommene Substitution des Kokses zur Vermeidung der CO2-Emissionen im Hochofen nicht denkbar. Viele Strategien der Stahlunternehmen zum Erreichen der Klimaziele verfolgen daher den Wechsel von der Rohstahlproduktion aus der Hochofen-Konverter-Route hin zur Rohstahlproduktion im Elektrolichtbogenofen (EAF – Electric Arc Furnace) mit dem Einsatz von direkt reduziertem Eisen (Eisenschwamm, DRI – Direct Reduced Iron) aus vorgelagerten Direktreduktionsanlagen, die mit Wasserstoff (H2) als Reduktionsmittel betrieben werden können. Dabei ist die Elektrostahlerzeugung kein neuer Prozess und nimmt in der europäischen Union bereits jetzt einen Anteil von ca. 44 % der Rohstahlproduktion ein, jedoch überwiegend mit Schrott als Einsatzmaterial. Bei der Elektrostahlerzeugung mit Schrotteinsatz fallen laut der oben genannten Studie von Lüngen für das Jahr 20152 410 kg CO2-Emissionen pro Tonne Rohstahl an, von denen der Großteil auf die CO2-Last der fremd bezogenen elektrischen Energie zurückzuführen ist und daher nicht im Produktionsprozess selbst entsteht. Auch die Direktreduktion wird schon seit 1972 in der weltweit zweiten und bis heute in Westeuropa einzigen Direktreduktionsanlage in Hamburg betrieben. Während hier noch mit einem Reduktionsgas gearbeitet wird, das hauptsächlich aus einem aus Erdgas gewonnenen Wasserstoff-Kohlenstoffmonoxid-Gemisch besteht, liegt eine aktuelle Kernherausforderung in der Bereitstellung des in der Größenordnung der von der Transformation betroffenen Rohstahlproduktionskapazitäten notwendigen, mit erneuerbarer elektrischer Energie hergestellten Wasserstoffs. Wird zusätzlich der Strom für das Einschmelzen im Elektrolichtbogenofen aus erneuerbaren Quellen gewonnen und werden schließlich als Brennstoff verwendete Kohle und als Brennstoff verwendetes Erdgas durch CO2-neutrale Bio-Brennstoffe ersetzt, sind sowohl für den Einsatz von mit Wasserstoff reduziertem und auf Pellets ohne CO2-Last basiertem Eisenschwamm als auch für den Einsatz von Schrott CO2-Emissionen von jeweils nur 60 kg CO2/t Rohstahl erreichbar, was eine Reduktion der Emissionen, ausgehend von der Konverter-Hochofen-Route um 97 % und ausgehend von der Schrott-Elektrolichtbogenofen-Route um 85 % bedeuten würde.
Der Betrieb von Elektrolichtbogenöfen macht die an den Standorten vorhandenen Konverter sowie die Infrastruktur für Behandlung und Transport des Roheisens überflüssig. Die fortwährende Nutzung dieser bestehenden Anlagenstruktur dient daher unter anderem als Motivation für die Entwicklung einer zweiten Transformationsstrategie, die einen sogenannten Einschmelzer (SAF – Submerged Arc Furnace) als der Direktreduktionsanlage nachgelagerten Prozess vorsieht, in dem wiederum Roheisen erschmolzen wird, das anschließend im Konverter zu Rohstahl veredelt wird.
Die Transformation der Stahlindustrie beeinflusst einen weiteren CO2-intensiven Industriesektor, nämlich die Zementindustrie die verantwortlich ist für rund 4 % der CO2-Emissionen in der EU. Etwa zwei Drittel dieser Emissionen entfallen als Prozessemissionen auf die Entsäuerung des Rohstoffs Kalkstein (CaCO3), also auf die Abspaltung von CO2 unter Entstehung des für die Herstellung von Zementklinker notwendigen Branntkalks (CaO) als Zwischenstufe bei der Bildung der hydraulischen Phasen Tri- und Dicalciumsilikat. Als eines der fünf Themenfelder (5C-Ansatz: Clinker, Cement, Concrete, Construction, Carbonation), welche die europäische Zementindustrie entlang ihrer Wertschöpfungskette zum Erreichen der gesetzlichen Vorgaben der europäischen Union erarbeitet hat, umfasst das Feld "Cement" zum größten Teil die Reduzierung des Klinker-Zement-Faktors. Im Jahr 2017 betrug er 77 %, das heißt, dass 23 % des Klinkers durch alternative Materialien ersetzt wurden. Bis zum Jahr 2030 wird ein Faktor von 74 % und bis zum Jahr 2050 von 65 % angestrebt. Den größten Anteil an den Klinkersubstituten hat mit 33 % der Hüttensand aus der Stahlindustrie. Bei der Roheisenproduktion im Hochofen entsteht als Nebenprodukt Hochofenschlacke, die unter Zugabe von Schlackebildnern die Gangart des Möllers und mineralische Koksbestandteile abbindet, sowie weitere unerwünschte Begleitelemente wie Schwefel und Alkalien aufnimmt. Allein in Deutschland wurden im Jahr 2021 6,90 Mio. t – das entspricht 90 % der gesamten produzierten Hochofenschlacke – zu glasig erstarrtem Hüttensand granuliert. Dieser Hüttensand besitzt latent hydraulische Eigenschaften und wird daher seit mehr als 140 Jahren als Zementbestandteil eingesetzt, wodurch in Deutschland jährlich rund 4,5 Mio. t CO2-Emissionen eingespart werden. Alle Transformationsstrategien der Stahlindustrie beinhalten die notwendige Außerbetriebnahme der CO2-intensiven Hochöfen. Dies hat unter anderem zur Folge, dass die Hochofenschlacke als Nebenprodukt der Rohstahlerzeugung im Hochofen nicht mehr zur Verfügung stehen wird, wodurch die weitere Reduzierung des Klinker-Zement-Faktors erhebliche Zusatzmengen alternativer Materialien benötigen wird. Derzeit ist noch unklar, ob z.B. calcinierte Tone im benötigten Umfang erzeugt werden können.
Der Fachbereich Thermochemische Reststoffbehandlung und Wertstoffrückgewinnung der Bundesanstalt für Materialforschung und -prüfung (BAM) und das Institut für Baustoffforschung FEhS forschen zusammen mit Industriepartnern und weiteren Forschungseinrichtungen im Rahmen zweier Projekte in den Kooperationssphären der Stahl- und Zementindustrie, die zur Bewältigung dieser Herausforderungen beitragen. Im Projekt SlagCEM wird die Produktion eines hydraulischen Zementbestandteils durch Reduktion von Konverter- bzw. Linz-Donawitz-Schlacke (LDS) untersucht. Die mit den zusätzlich aufgenommen Lichtbogenofenkapazitäten steigenden Mengen an Elektrolichtbogenofenschlacke (EOS, engl. electric arc furnace slag, EAFS) werden im Projekt DRI-EOS behandelt, welches die Produktion eines latent hydraulischen Hüttensandsubstituts zum Ziel hat.
T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle
CY - Berlin, Germany
DA - 12.06.2023
KW - Stahlwerksschlacke
KW - Zementersatz
PY - 2023
AN - OPUS4-57683
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schneider, Joachim
A1 - Schraut, Katharina
T1 - Strategien für die Nutzung von Schlacken zukünftiger wasserstoffbasierter Stahlproduktionsrouten – Herstellung von Stahlwerksschlacke basierten Ausgangsstoffen für die Zementindustrie
N2 - Die Europäische Kommission präsentierte am 11. Dezember 2019 den European Green Deal, ein Konzept mit dem Ziel, bis zum Jahr 2050 als erster Kontinent Klimaneutralität zu erreichen. Mit Inkrafttreten der Verordnung (EU) 2021/1119 des Europäischen Parlaments und des Europäischen Rates am 29. Juli 2021 zur Schaffung des Rahmens für die Verwirklichung der Klimaneutralität („Europäisches Klimagesetz“), ist dieses, sowie das Ziel der Reduzierung der Nettotreibhausgasemissionen um mindestens 55 % bis 2030 in der Gesetzgebung der Europäischen Union verankert. Die Stahlindustrie in der Europäischen Union mit ca. 57 Mio. t Nettotreibhausgasemissionen im Jahr 2020, die annähernd 2 % der Emissionen der Europäischen Union ausmachen (Inklusive Energie: 127 Mio. t; 4 %), bekennt sich zur erheblichen Reduzierung der CO2-Emissionen bis zum Jahr 2030 und zum Erreichen der Klimaneutralität bis zum Jahr 2050. Als Schlüsselwege zur Verwirklichung dieser Zielstellung hat sie zum einen Smart Carbon Usage (SCU) und zum anderen Carbon Direct Avoidance (CDA) in einer Roadmap formuliert. SCU umfasst CO2-reduzierende Maßnahmen in bestehenden Eisen- und Stahlproduktionsprozessen, Carbon Capture and Storage- (CCS) sowie Carbon Capture and Usage-Technologien (CCU). Wohingegen bei CDA CO2-Emissionen durch erneuerbare elektrische Energie sowie wasserstoffbasierte Reduktion des Eisenerzes gar nicht erst entstehen sollen. Der CDA-Weg, der voraussichtlich beschritten werden muss, um eine klimaneutrale Stahlproduktion zu erreichen [38], geht mit einer kostenintensiven Transformation der Stahlproduktion einher, die bereits von vielen Unternehmen der Stahlindustrie eingeleitet wurde und von der im Wesentlichen die beiden in Europa vorherrschenden Stahlproduktionsrouten Hochofen-Konverter-Route und Elektrolichtbogenofen-Route betroffen sind. Die CO2-Emissionen der Hochofen-Konverter-Route, von denen der überwiegende Anteil auf den Hochofen fällt, liegen laut einer für das Jahr 2015 erstellten Studie bei 1921 kg CO2/t Rohstahl inklusive der CO2-Last der Pellets als Einsatzmaterial sowie der Emissionen der nachgelagerten Stranggießanlagen und Walzwerke. Im Hochofen wird das Eisenerz durch Kohlenstoff (C) bzw. Kohlenstoffmonoxid (CO) – welche größtenteils aus dem Koks, der dem Hochofen zusammen mit dem Möller über die Gicht zugeführten wird, stammen – unter Entstehung von Roheisen und Kohlenstoffdioxid (CO2) reduziert. Das neben dem CO2 im Prozessgas enthaltene CO wird zum Beispiel zur Energiegewinnung in peripheren Prozessen ebenfalls unter Bildung von CO2 verbrannt. Zusätzlich zur Reduktion hat der Koks unter anderem physikalische Aufgaben, wie die Errichtung eines Stützgerüstes und die Gewährleistung der Permeabilität im Hochofenprozess. Somit ist eine vollkommene Substitution des Kokses zur Vermeidung der CO2-Emissionen im Hochofen nicht denkbar. Viele Strategien der Stahlunternehmen zum Erreichen der Klimaziele verfolgen daher den Wechsel von der Rohstahlproduktion aus der Hochofen-Konverter-Route hin zur Rohstahlproduktion im Elektrolichtbogenofen (EAF – Electric Arc Furnace) mit dem Einsatz von direkt reduziertem Eisen (Eisenschwamm, DRI – Direct Reduced Iron) aus vorgelagerten Direktreduktionsanlagen, die mit Wasserstoff (H2) als Reduktionsmittel betrieben werden können. Dabei ist die Elektrostahlerzeugung kein neuer Prozess und nimmt in der europäischen Union bereits jetzt einen Anteil von ca. 44 % der Rohstahlproduktion ein, jedoch überwiegend mit Schrott als Einsatzmaterial. Bei der Elektrostahlerzeugung mit Schrotteinsatz fallen laut der oben genannten Studie von Lüngen für das Jahr 20152 410 kg CO2-Emissionen pro Tonne Rohstahl an, von denen der Großteil auf die CO2-Last der fremd bezogenen elektrischen Energie zurückzuführen ist und daher nicht im Produktionsprozess selbst entsteht. Auch die Direktreduktion wird schon seit 1972 in der weltweit zweiten und bis heute in Westeuropa einzigen Direktreduktionsanlage in Hamburg betrieben. Während hier noch mit einem Reduktionsgas gearbeitet wird, das hauptsächlich aus einem aus Erdgas gewonnenen Wasserstoff-Kohlenstoffmonoxid-Gemisch besteht, liegt eine aktuelle Kernherausforderung in der Bereitstellung des in der Größenordnung der von der Transformation betroffenen Rohstahlproduktionskapazitäten notwendigen, mit erneuerbarer elektrischer Energie hergestellten Wasserstoffs. Wird zusätzlich der Strom für das Einschmelzen im Elektrolichtbogenofen aus erneuerbaren Quellen gewonnen und werden schließlich als Brennstoff verwendete Kohle und als Brennstoff verwendetes Erdgas durch CO2-neutrale Bio-Brennstoffe ersetzt, sind sowohl für den Einsatz von mit Wasserstoff reduziertem und auf Pellets ohne CO2-Last basiertem Eisenschwamm als auch für den Einsatz von Schrott CO2-Emissionen von jeweils nur 60 kg CO2/t Rohstahl erreichbar, was eine Reduktion der Emissionen, ausgehend von der Konverter-Hochofen-Route um 97 % und ausgehend von der Schrott-Elektrolichtbogenofen-Route um 85 % bedeuten würde.
Der Betrieb von Elektrolichtbogenöfen macht die an den Standorten vorhandenen Konverter sowie die Infrastruktur für Behandlung und Transport des Roheisens überflüssig. Die fortwährende Nutzung dieser bestehenden Anlagenstruktur dient daher unter anderem als Motivation für die Entwicklung einer zweiten Transformationsstrategie, die einen sogenannten Einschmelzer (SAF – Submerged Arc Furnace) als der Direktreduktionsanlage nachgelagerten Prozess vorsieht, in dem wiederum Roheisen erschmolzen wird, das anschließend im Konverter zu Rohstahl veredelt wird.
Die Transformation der Stahlindustrie beeinflusst einen weiteren CO2-intensiven Industriesektor, nämlich die Zementindustrie die verantwortlich ist für rund 4 % der CO2-Emissionen in der EU. Etwa zwei Drittel dieser Emissionen entfallen als Prozessemissionen auf die Entsäuerung des Rohstoffs Kalkstein (CaCO3), also auf die Abspaltung von CO2 unter Entstehung des für die Herstellung von Zementklinker notwendigen Branntkalks (CaO) als Zwischenstufe bei der Bildung der hydraulischen Phasen Tri- und Dicalciumsilikat. Als eines der fünf Themenfelder (5C-Ansatz: Clinker, Cement, Concrete, Construction, Carbonation), welche die europäische Zementindustrie entlang ihrer Wertschöpfungskette zum Erreichen der gesetzlichen Vorgaben der europäischen Union erarbeitet hat, umfasst das Feld "Cement" zum größten Teil die Reduzierung des Klinker-Zement-Faktors. Im Jahr 2017 betrug er 77 %, das heißt, dass 23 % des Klinkers durch alternative Materialien ersetzt wurden. Bis zum Jahr 2030 wird ein Faktor von 74 % und bis zum Jahr 2050 von 65 % angestrebt. Den größten Anteil an den Klinkersubstituten hat mit 33 % der Hüttensand aus der Stahlindustrie. Bei der Roheisenproduktion im Hochofen entsteht als Nebenprodukt Hochofenschlacke, die unter Zugabe von Schlackebildnern die Gangart des Möllers und mineralische Koksbestandteile abbindet, sowie weitere unerwünschte Begleitelemente wie Schwefel und Alkalien aufnimmt. Allein in Deutschland wurden im Jahr 2021 6,90 Mio. t – das entspricht 90 % der gesamten produzierten Hochofenschlacke – zu glasig erstarrtem Hüttensand granuliert. Dieser Hüttensand besitzt latent hydraulische Eigenschaften und wird daher seit mehr als 140 Jahren als Zementbestandteil eingesetzt, wodurch in Deutschland jährlich rund 4,5 Mio. t CO2-Emissionen eingespart werden. Alle Transformationsstrategien der Stahlindustrie beinhalten die notwendige Außerbetriebnahme der CO2-intensiven Hochöfen. Dies hat unter anderem zur Folge, dass die Hochofenschlacke als Nebenprodukt der Rohstahlerzeugung im Hochofen nicht mehr zur Verfügung stehen wird, wodurch die weitere Reduzierung des Klinker-Zement-Faktors erhebliche Zusatzmengen alternativer Materialien benötigen wird. Derzeit ist noch unklar, ob z.B. calcinierte Tone im benötigten Umfang erzeugt werden können.
Der Fachbereich Thermochemische Reststoffbehandlung und Wertstoffrückgewinnung der Bundesanstalt für Materialforschung und -prüfung (BAM) und das Institut für Baustoffforschung FEhS forschen zusammen mit Industriepartnern und weiteren Forschungseinrichtungen im Rahmen zweier Projekte in den Kooperationssphären der Stahl- und Zementindustrie, die zur Bewältigung dieser Herausforderungen beitragen. Im Projekt SlagCEM wird die Produktion eines hydraulischen Zementbestandteils durch Reduktion von Konverter- bzw. Linz-Donawitz-Schlacke (LDS) untersucht. Die mit den zusätzlich aufgenommen Lichtbogenofenkapazitäten steigenden Mengen an Elektrolichtbogenofenschlacke (EOS, engl. electric arc furnace slag, EAFS) werden im Projekt DRI-EOS behandelt, welches die Produktion eines latent hydraulischen Hüttensandsubstituts zum Ziel hat.
T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle
CY - Berlin, Germany
DA - 12.06.2023
KW - Stahlwerksschlacke
KW - Zementersatz
PY - 2023
SN - 978-3-944310-72-5
VL - 10
SP - 222
EP - 233
PB - TK-Verlag
CY - Neuruppin
AN - OPUS4-57684
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schraut, Katharina
A1 - Adamczyk, Burkart
A1 - Weimann, Karin
A1 - Gluth, Gregor
T1 - Klimaschonende Bindemittel auf der Basis von Rohstoffen der Circular Economy
N2 - Die Zementindustrie und weitere energieintensive Industrien wie etwa die Stahlindustrie stehen vor dem Hintergrund der Transformation unserer Gesellschaft zur Klimaneutralität vor erheblichen Herausforderungen. Ziel dieser Branchen ist perspektivisch die vollständige Vermeidung klimaschädlicher Emissionen – mit besonderem Fokus auf Kohlendioxid. Neben der Umstellung auf regenerative Energieträger, sind im Speziellen für die Zementindustrie die erheblichen Anteile an CO2-Emissionen durch die Entsäuerung von Kalkstein zukünftig zu vermeiden. Da die hervorragenden Bindemitteleigenschaften des bisher hauptsächlich in Zementen eingesetzten Portlandklinkers jedoch auf Calciumverbindungen wie Tri- und Di-calciumsilikaten basieren, stellt die Substitution des Kalks derzeit für die Zementindustrie die größte Herausforderung dar. Neben vollständig neuen Bindemittelsystemen ohne Verwendung von Kalk und CCS/CCU-Technologien zur Vermeidung der CO2-Emissionen bei Verwendung von Kalk, können Abfälle und Nebenprodukte wie etwa Betonbrechsand, verschiedene Schlacken und weitere Massenreststoffe sinnvoll zur Einsparung von Rohstoffen und zur Vermeidung von CO2-Emissionen eingesetzt werden. Es gilt diese Potentiale von Sekundärrohstoffen branchenübergreifend zu identifizieren und Synergien zwischen den Branchen nutzbar zu machen. Hierbei werden neben der chemischen Zusammensetzung der Abfälle und Nebenprodukte auch die Verfügbarkeit und der Massenstrom relevante Kriterien sein. Die potenziellen Sekundärrohstoffe und deren Gemische mit chemisch ähnlicher Zusammensetzung wie die bisher verwendeten Bindemittel, können durch verschiedene technische Ansätze wieder in reaktive Bindemittel umgewandelt und damit nutzbar gemacht werden. Eine gezielte Umwandlung der nicht reaktiven mineralischen Phasen in neue mineralische Phasen mit guten Bindemitteleigenschaften, kann u. a. durch Schmelzprozesse erzielt werden. In Schmelzen können bei hohen Temperaturen die bestehenden, nicht reaktiven mineralischen Phasen zerstört und neue mineralische Phasen mit guten Bindemitteleigenschaften erzeugt werden. Hohe Freiheitsgrade durch gezielte Einstellung der stofflichen Zusammensetzung der Schmelze, durch Stoffseparationen und durch geregelte Abkühlregimes können eine maßgeschneiderte Erzeugung neuer Bindemitteltypen ermöglichen. Aufgrund der hohen erforderlichen Temperaturen von Schmelzprozessen ist die Umsetzung dieser neuen Verfahren nach Möglichkeit in bestehenden pyrometallurgischen Produktionsrouten wie etwa der Stahlproduktion vorzunehmen. So kann etwa der Einsatz von Betonbrechsand als Schlackebildner in der Stahlproduktion zielführend sein, wenn die Schlacke wieder zu einem Bindemittel prozessiert wird und in Zementen Verwendung findet. Eine stoffliche Kreislaufführung wäre hiermit gegeben, wobei der Einsatz von Kalkstein als Schlackebildner oder Rohstoff für die Zementproduktion, und damit die entsprechenden CO2-Emissionen, vermieden werden. Die Entwicklung neuartiger Bindemittelsysteme auf Basis von Sekundärrohstoffen sollte von erforderlichen Anpassungen und neuen Entwicklungen in der Regelsetzung und Normung begleitet werden. Vor allem muss gewährleistet sein, dass die mit neuen Bindemitteln hergestellten Betone den hohen Anforderungen an Dauerhaftigkeit und Umweltverträglichkeit genügen. Des Weiteren sollte mit den etablierten Methoden, wie etwa der Lebenszyklusanalyse, untersucht werden, inwiefern und in welchem Umfang die neuen technischen Entwicklungen zu Nachhaltigkeit und Klimaschutz beitragen.
T2 - GERRI - BGR Rohstoffkonferenz 2022
CY - Hannover, Germany
DA - 05.07.2022
KW - Zement
KW - Schlacke
KW - Rotschlamm
KW - Klimaneutralität
PY - 2022
AN - OPUS4-55193
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Dombinov, V.
A1 - Herzel, Hannes
A1 - Meiller, M.
A1 - Müller, F.
A1 - Willbold, S.
A1 - Zang, J. W.
A1 - da Fonseca-Zang, W. A.
A1 - Adam, Christian
A1 - Klose, H.
A1 - Poorter, H.
A1 - Jablonowski, N. D.
A1 - Schrey, S. D.
T1 - Sugarcane bagasse ash as fertilizer for soybeans: Effects of added residues on ash composition, mineralogy, phosphorus extractability and plant availability
N2 - Sugarcane bagasse is commonly combusted to generate energy. Unfortunately, recycling strategies rarely consider the resulting ash as a potential fertilizer. To evaluate this recycling strategy for a sustainable circular economy, we characterized bagasse ash as a fertilizer and measured the effects of co-gasification and co-combustion of bagasse with either chicken manure or sewage sludge: on the phosphorus (P) mass fraction, P-extractability, and mineral P phases. Furthermore, we investigated the ashes as fertilizer for soybeans under greenhouse conditions. All methods in combination are reliable indicators helping to assess and predict P availability from ashes to soybeans. The fertilizer efficiency of pure bagasse ash increased with the ash amount supplied to the substrate. Nevertheless, it was not as effective as fertilization with triple-superphosphate and K2SO4, which we attributed to lower P availability. Co-gasification and co-combustion increased the P mass fraction in all bagasse-based ashes, but its extractability and availability to soybeans increased only when co-processed with chicken manure, because it enabled the formation of readily available Ca-alkali phosphates. Therefore, we recommend co-combusting biomass with alkali-rich residues to increase the availability of P from the ash to plants.
KW - Combustion and gasification
KW - Phosphate extractability and availability
KW - X-ray diffraction (XRD)
PY - 2022
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-567632
DO - https://doi.org/10.3389/fpls.2022.1041924
SN - 1664-462X
VL - 13
SP - 1
EP - 13
PB - Frontiers Media
CY - Lausanne
AN - OPUS4-56763
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
T1 - BAM-Projekt „extraWERT“: Gleichwertigkeit der nach AbfKlärV zulässigen Verfahren zur Phosphorbestimmung in Klärschlamm
N2 - In Deutschland ist ab 2029 eine Phosphorrückgewinnung aus Klärschlamm verpflichtend. Ausgenommen sind Klärschlämme mit weniger als 20 g P/kg TM. Für die Phosphorbestimmung sind verschiedene Methoden nach Klärschlammverordnung als gleichwertig zugelassen: Der Königswasseraufschluss in der Mikrowelle und am Rückfluss sowie die Messung an ICP-OES, ICP-MS und die photometrische Bestimmung mittels Ammoniummolybdaten. An der BAM wurden die unterschiedlichen Methodenkombinationen aus Aufschluss- und Messmethode an 15 Klärschlämmen überprüft und in einem Ringversuch mit einem Klärschlamm getestet. Die Ergebnisse werden in diesem Vortrag zusammengefasst. Als Folge der Untersuchungen wird für die Phosphorbestimmung in Klärschlamm die ICP-OES-Messung nach Königswasseraufschluss in der Mikrowelle empfohlen.
T2 - VDLUFA Frühjahrssitzung 2022 der Fachgruppe III Düngemittel
CY - Vienna, Austria
DA - 18.05.2022
KW - Ringversuch
KW - Reproduzierbarkeit
KW - Wiederholbarkeit
KW - Phosphorrückgewinnung
KW - Gleichwertigkeit Messverfahren
PY - 2022
AN - OPUS4-54852
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
A1 - Roskosch, A.
A1 - Adam, Christian
T1 - Ergebnisse des Vorhabens extraWERT
N2 - Der Vortrag liefert eine Zusammenfassung der wichtigsten Ergebnisse des extraWERT-Vorhabens mit Schwerpunkt auf den Umsetzungsfragen zur Klärschlammverordnung. Bei diesen Punkten handelt es sich um die Untersuchung von monatlichen Phosphorschwankungen in kommunalem Klärschlamm und die Gleichwertigkeit verschiedener Verfahren zur Phosphorbestimmung in Klärschlamm.
T2 - vgbe-Fachtagung Thermische Abfall-, Klärschlammbehandlung und Wirbelschichtfeuerungen 2022
CY - Hamburg, Germany
DA - 09.05.2022
KW - Klärschlammverordnung
KW - Phosphorrückgewinnung
KW - Ringversuch
PY - 2022
AN - OPUS4-54843
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Herzel, Hannes
A1 - Dombinov, V.
A1 - Vogel, Christian
A1 - Willbold, S.
A1 - Levandowski, G. V.
A1 - Meiller, M.
A1 - Müller, F.
A1 - Zang, J. W.
A1 - da Fonseca-Zang, W. A.
A1 - Jablonowski, N. D.
A1 - Schrey, S. D.
A1 - Adam, Christian
T1 - Soybean Fertilized by P-Phases from Bagasse-Based Materials: P-Extraction Procedures, Diffusive Gradients in Thin Films (DGT), and X-ray Diffraction Analysis (XRD)
N2 - The Brazilian sugarcane industry produced around 173 million tons (Mt) of bagasse in 2018. Bagasse is a by-product of juice extraction for ethanol and sugar production and is combusted in order to generate power, producing up to 10 Mt of ash per year. This ash contains various concentrations of plant nutrients, which allow the ash to be used as a crop fertilizer. However, the concentration and extractability of phosphorus (P), an essential plant nutrient, are low in bagasse ash. To increase the P content, we co-gasified and co-combusted bagasse with P-rich chicken manure. The resulting ash was thermochemically post-treated with alkali additives (Na2SO4 and K2SO4) to increase the availability of P to plants. We aimed to: (i) investigate the effect of thermochemical post-treatment of co-gasification residue and co-combustion ash on P availability to soybeans, (ii) explore the potential of chemical extraction methods (citric acid, neutral ammonium citrate, formic acid, and Mehlich-I) and diffusive gradients in thin films (DGT) to predict the availability of P to soybeans, and (iii) identify the responsible P-phases using X-ray diffraction . We evaluated P availability to soybeans growing in Brazilian Oxisol soil in two independent greenhouse pot experiments. The positive effect of thermochemical treatment on P availability from gasification residue was confirmed through the observation of increased P uptake and biomass in soybean plants. These findings were confirmed by chemical extraction methods and DGT. The gasification residue contained whitlockite as its main P-bearing phase. Thermochemical post-treatment converted whitlockite into highly soluble CaNaPO4. In contrast, co-combustion ash already contained highly soluble Ca(Na,K)PO4 as its main P-bearing phase, making thermochemical post-treatment unnecessary for increasing P availability. In conclusion, increased extractability and availability of P for soybeans were closely connected to the formation of calcium alkali phosphate. Our findings indicate that this combined methodology allows for the prediction of P-fertilization effects of ash.
KW - Sugar cane bagasse
KW - Chicken manure ash
KW - Thermochemical treatment
KW - Nutrient
KW - Plant availability
PY - 2020
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509735
DO - https://doi.org/10.3390/agronomy10060895
VL - 10
SP - 895
EP - 6
PB - MDPI
AN - OPUS4-50973
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
A1 - Adam, Christian
A1 - Montag, D.
A1 - Ehm, J.
A1 - Barjenbruch, M.
A1 - Pinnekamp, J.
T1 - Phosphorrückgewinnung - Ergebnisse des Projekts extraWERT
N2 - Es wurden erste Ergebnisse des Projekts extraWERT vorgestellt. Im Projekt werden monatlich Klärschlammproben von 10 kommunalen Kläranlagen untersucht, deren P-Gehalt im Grenzbereich der AbfKlärV liegt zwischen 1,7 und 2,3%. Die ersten Ergebnisse lagen zu fünf Kläranlagen vor, es wurden Daten zum TS-Gehalt, zur oTS und zu den Nährstoffgehalten präsentiert.
T2 - DWA-Netzwerktag des Nord-Ost
CY - Berlin, Germany
DA - 22.01.2020
KW - Klärschlamm
KW - AbfKlärV
KW - Phosphorrückgewinnung
KW - Nährstoffe
PY - 2020
AN - OPUS4-50300
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Vogel, Christian
A1 - Sekine, R.
A1 - Huang, J.
A1 - Steckenmesser, D.
A1 - Steffens, D.
A1 - Huthwelker, T.
A1 - Borca, C.
A1 - Pradas del Real, A.
A1 - Castillo-Michel, H.
A1 - Adam, Christian
T1 - Effects of a nitrification inhibitor on nitrogen species in the soil and the yield and phosphorus uptake of maize
N2 - Phosphorus (P) resource availability is declining and the efficiency of applied nutrients in agricultural soils is becoming increasingly important. This is especially true for P fertilizers from recycled materials, which often have low plant availability. Specific co-fertilization with ammoniumcan enhance P plant availability in soils amended with these P fertilizers, and thus the yield of plants. To investigate this effect, we performed a pot experiment with maize in slightly acidic soil (pH 6.9) with one water-soluble (triple superphosphate [TSP]) and two water-insoluble (sewage sludge-based and hyperphosphate [Hyp]) P fertilizers and anammoniumsulfate nitrate with or without a nitrification inhibitor (NI). The dry matter yield of maize was significantly increased by the NI with the Hyp (from 14.7 to 21.5 g/pot) and TSP (from 40.0 to 45.4 g/pot) treatments. Furthermore, P uptake was slightly increased in all three P treatments with the NI, but not significantly. Olsen-P extraction and P K-edge micro-X-ray absorption near-edge structure (XANES) spectroscopy showed that apatite-P of the water insoluble P fertilizers mobilized during the plant growth period. In addition, novel nitrogen (N) K-edge micro-XANES spectroscopy and the Mogilevkina method showed that the application of an NI increased the fixation of ammonium in detectable hot spots in the soil. Thus, the delay in the nitrification process by the NI and the possible slow-release of temporarily fixed ammoniumin the soil resulted in a high amount of plant available Ammonium in the soil solution. This development probably decreases the rhizosphere pH due to release of H+ by plants during ammoniumuptake, whichmobilizes phosphorus in the amended soil and increases the dry matter yield of maize. This is especially important for water-insoluble apatite-based P fertilizers (conventional and recycled), which tend to have poor plant availability.
KW - Fertilzer
KW - Phosphorus recovery
KW - Ammonium
KW - Nitrification inhibitor
KW - XANES spectroscopy
KW - Diffusive gradients in thin films (DGT)
PY - 2020
DO - https://doi.org/10.1016/j.scitotenv.2020.136895
SN - 1879-1026
VL - 715
SP - 1
EP - 8
PB - Elsevier
CY - Amsterdam
AN - OPUS4-50477
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Smol, M.
A1 - Adam, Christian
A1 - Preisner, M.
T1 - Circular economy model framework in the European water and wastewater sector
N2 - One of the key elements in the transformation towards a circular economy (CE) is providing more sustainable practices for resources and waste management. Improvement actions focused on transformation towards a CE should be targeted at all groups of materials and waste. As water is essential for human survival and well-being and plays a significant role in sustainable development (SD), the actions related to the reuse of water and the recovery of raw materials from wastewater and other water-based waste should be taken. The paper presents a proposition for a new CE model framework in the water and wastewater sector, which includes the six following actions: reduction—prevent wastewater generation in the first place by the reduction of water usage and pollution reduction at source; reclamation (removal)—an application of effective Technologies for the removal of pollutants from water and wastewater; reuse—reuse of wastewater as an alternative source of water supply (non-potable usage), recycling—recovery of water from wastewater for potable usage; recovery—recovery of resources such as nutrients and energy from water-based waste, and rethink—rethinking how to use resources to create a sustainable economy, which is `free` of waste and emissions. The novelty of the proposed CE model framework is that it presents possible ways of implementing CE principles in the water and wastewater sector, with a strong emphasis not only technological but also organisational and societal changes. Application of the proposed model may help to further transform the European economy to the CE model. Moreover, the indicated model can be significant tool supporting an assessment of local or regional progress towards CE in the water and wastewater sector and further environmental management and planning.
KW - Circular economy
KW - Phosphorus recovery
KW - Waste water
PY - 2020
DO - https://doi.org/10.1007/s10163-019-00960-z
SP - 1
EP - 16
PB - Springer
AN - OPUS4-50441
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Vogel, Christian
A1 - Hoffmann, Marie
A1 - Krüger, O.
A1 - Murzin, V.
A1 - Caliebe, W.
A1 - Adam, Christian
T1 - Chromium (VI) in phosphorus fertilizers determined with the diffusive gradients in thin-films (DGT) technique
N2 - Phosphorus (P) fertilizers from secondary resources became increasingly important in the last years. However, these novel P-fertilizers can also contain toxic pollutants such as chromium in its hexavalent state (Cr(VI)). This hazardous form of chromium is therefore regulated with low limit values for agricultural products even though the correct determination of Cr(VI) in these fertilizers may be hampered by redox processes, leading to false results. Thus, we applied the novel diffusive gradients in thin-films (DGT) technique for Cr(VI) in fertilizers and compared the results with the standard wet chemical extraction method (German norm DIN EN 15192) and Cr K-edge X-ray Absorption near-edge structure (XANES) spectroscopy. We determined an overall good correlation between the wet chemical extraction and the DGT method. DGT was very sensitive and for most tested materials selective for the analysis of Cr(VI) in P-fertilizers. However, hardly soluble Cr(VI) compounds cannot be detected with the DGT method since only mobile Cr(VI) is analyzed. Furthermore, Cr K-edge XANES spectroscopy showed that the DGT binding layer also adsorbs small amounts of mobile Cr(III) so that Cr(VI) values are overestimated. Since certain types of the P fertilizers contain mobile Cr(III) or partly immobile Cr(VI), it is necessary to optimize the DGT binding layers to avoid aforementioned over- or underestimation. Furthermore, our investigations showed that the Cr K-edge XANES spectroscopy technique is unsuitable to determine small amounts of Cr(VI) in fertilizers (below approx. 1% of Cr(VI) in relation to total Cr).
KW - Phosphorus fertilizer
KW - Sewage sludge ash
KW - Diffusive Gradients in thin films (DGT)
KW - Chemical extraction
KW - XANES spectroscopy
PY - 2020
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-509578
DO - https://doi.org/10.1007/s11356-020-08761-w
SN - 0944-1344
VL - 27
SP - 24320
EP - 24328
PB - Springer
AN - OPUS4-50957
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Herzel, Hannes
A1 - Adam, Christian
T1 - Thermochemische Behandlung von Klärschlammaschen - Phosphorrückgewinnung mit dem AshDec Prozess
N2 - Klärschlammaschen können eine hohe Phosphatkonzentration aufweisen und stellen damit einen geeigneten Sekundärrohstoff für die Produktion von Phosphatdüngemitteln dar. Bisher wird dieses Potential der Klärschlammaschen für die Phosphor-Rückgewinnung jedoch kaum genutzt, da die in den Aschen enthaltenen Phosphate für Pflanzen kaum verfügbar und die Aschen teilweise mit toxischen Schwermetallen belastet sind.
Im AshDec®-Verfahren wird die Klärschlammaschen im Drehrohrofen im Temperaturbereich 800-1000°C unter Zugabe von Alkali-Additiven (bsp. Na2CO3) thermochemisch behandelt, um ein wirksames und schadstoffarmes Phosphatdüngemittel herzustellen. Aktuell bereitet die Firma Emter GmbH den Bau der ersten großtechnischen AshDec®-Anlage mit einer Kapazität von 30.000 Jahrestonnen Klärschlammasche am Standort ihrer Klärschlammverbrennungsanlage (Altenstadt / Oberbayern) vor. Die erste Ausbaustufe dieser Anlage wird durch das BMBF-Projekt R-Rhenania im Rahmen der Förderinitiative RePhoR begleitet.
T2 - VDI.TECHNIK.TALK.ONLINE
CY - Online meeting
DA - 11.11.2021
KW - Phosphor
KW - Recycling
KW - Ashdec
PY - 2021
AN - OPUS4-54325
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Raniro, H.R.
A1 - Soares, T.de M.
A1 - Adam, Christian
A1 - Pavinato, P.S.
T1 - Waste-derived fertilizers can increase phosphorus uptake by sugarcane and availability in a tropical soil
N2 - The use of highly water-soluble phosphorus (P) fertilizers can lead to P fixation in the soil, reducing fertilization efficiency. Waste-derived, low water-solubility sources can potentially increase sugarcane’s P uptake compared to triple superphosphate by reducing adsorption to the soil.
Aims:We aimed to test struvite, hazenite, and AshDec® for their agronomic potential as recycled fertilizers for sugarcane production in a typical tropical soil.We hypothesize that these sources can reduce P fixation in the soil, increasing its availability and sugarcane’s absorption.
Methods: In a greenhouse pot experiment, two consecutive sugarcane cycles, 90 days each, were conducted in a Ferralsol. The recovered sources struvite, hazenite, AshDec®, and the conventional triple superphosphate were mixed in the soil in three P doses (30, 60, and 90 mg kg–1), aside a control (nil-P). At both harvests, sugarcane number of sprouts, plant height, stem diameter, dry mass yield, shoot phosphorus, and soil P fractionation were investigated.
Results: At 90 days, struvite and hazenite performed better for dry mass yield (70.7 and 68.3 g pot–1, respectively) than AshDec® and triple superphosphate (59.8 and 57.4 g pot–1, respectively) and for shoot P, with 98.1, 91.6, 75.6, and 66.3 mg pot–1, respectively. At 180 days, struvite outperformed all treatments for dry mass yield (95.3 g pot–1) and AshDec® (75.5 mg pot–1) for shoot P. Struvite was 38% and hazenite 21% more efficient than triple superphosphate in P uptake, while AshDec® was 6% less efficient. Soil had higher labile P under struvite, hazenite, and AshDec® than triple superphosphate by the end of the first cycle, while only the later increased nonlabile P by the end of the experiment (180 days).
Conclusions:Waste-derived P sources were more efficient in supplying P for sugarcane and delivering labile P in 180 days than triple superphosphate.
KW - AshDec
KW - Hazenite
KW - P-efficiency
KW - Recycled sources
KW - Struvite
PY - 2022
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-544216
DO - https://doi.org/10.1002/jpln.202100410
SN - 1436-8730
SP - 1
EP - 12
PB - Wiley-VCH GmbH
AN - OPUS4-54421
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Einführung in die Mantelverordnung - Stand der Bundes-Bodenschutz- und Altlastenverordnung
N2 - Einführung in die Mantelverordnung Stand der Bundes-Bodenschutz- und Altlastenverordnung, aktuelles zum Aufbau der MVO und zum Stand Anfang 2023
T2 - X. Baustoffseminar - Aktuelles zu Gesteinskörnungen
CY - Bad Berka, Germany
DA - 17.01.2023
KW - Mantelverordnung
KW - Gesteinskörnungen
KW - Wiederverwertung
PY - 2023
AN - OPUS4-57798
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schraut, Katharina
A1 - Weingart, Eric
A1 - Hamann, C.
T1 - Technische Möglichkeiten der Abfallvermeidung in der Stahlproduktion
N2 - Bei der Stahlproduktion fallen verfahrensbedingt große Mengen an Nebenprodukten und Abfällen wie Stahlwerksschlacken, Filterstäube und Gichtgasschlämme an. Hohe Anteile dieser Stoffströme werden aufgrund ihrer Zusammensetzung immer noch deponiert, obwohl sie ein hohes Wertstoffpotential aufweisen. An der Bundesanstalt für Materialforschung und -prüfung (BAM) werden Verfahren untersucht
und entwickelt, welche eine Verwertung und Kreislaufführung dieser Materialströme ermöglichen. Aus sogenannten Linz-Donawitz-(LD)-Schlacken können durch carbothermische Nachbehandlung Roheisen und ein dem Portlandzementklinker (PZK) ähnliches Bindemittel erzeugt werden. Aus Elektroofenstäuben und Gichtgasschlämmen kann Zink gewonnen und die Anteile an Eisen und Kohlenstoff in den Stahlproduktionsprozess zurückgeführt werden. Durch diese technischen Maßnahmen kann es gelingen die Deponierung von Abfällen der Stahlproduktion zukünftig deutlich zu reduzieren.
T2 - Recy&Depotech 2020
CY - Online meeting
DA - 18.11.2020
KW - Stahlwerksschlacke
KW - Filterstaub
KW - Gichtgasschlamm
PY - 2020
SP - 1
EP - 9
PB - Montanuniversität Leoben
CY - 8700 Leoben, Österreich
AN - OPUS4-51605
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schraut, Katharina
A1 - Weingart, Eric
A1 - Hamann, C.
T1 - Technische Möglichkeiten der Abfallvermeidung in der Stahlproduktion
N2 - Bei der Stahlproduktion fallen verfahrensbedingt große Mengen an Nebenprodukten und Abfällen wie Stahlwerksschlacken, Filterstäube und Gichtgasschlämme an. Hohe Anteile dieser Stoffströme werden aufgrund ihrer Zusammensetzung immer noch deponiert, obwohl sie ein hohes Wertstoffpotential aufweisen. An der Bundesanstalt für Materialforschung und -prüfung (BAM) werden Verfahren untersucht und entwickelt, welche eine Verwertung und Kreislaufführung dieser Materialströme ermöglichen. Aus sogenannten Linz-Donawitz-(LD)-Schlacken können durch carbothermische Nachbehandlung Roheisen und ein dem Portlandzementklinker (PZK) ähnliches Bindemittel erzeugt werden. Aus Elektroofenstäuben und Gichtgasschlämmen kann Zink gewonnen und die Anteile an Eisen und Kohlenstoff in den Stahlproduktionsprozess zurückgeführt werden. Durch diese technischen Maßnahmen kann es gelingen die Deponierung von Abfällen der Stahlproduktion zukünftig deutlich zu reduzieren.
T2 - Recy&Depotech 2020
CY - Online meeting
DA - 18.11.2020
KW - Stalwerksschlacke
KW - Gichtgasschlamm
KW - Filterstaub
PY - 2020
AN - OPUS4-51607
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Herzel, Hannes
T1 - R-Rhenania - Modifiziertes Rhenania Phosphat aus Klärschlammasche für Bayern
N2 - In Bayern wird Klärschlamm aus der kommunalen Abwasserreinigung weitgehend verbrannt. Monoverbrennungsanlagen - ausschließlich für kommunalen Klärschlamm - gibt es in Altenstadt, München, Gendorf, Straubing, Neu-Ulm und zukünftig auch in Augsburg. Die Anlage in Altenstadt verbrennt jährlich ca. 55.000 t Klärschlamm-Trockensubstanz und produziert dabei rund 15.000 t phosphatreiche Aschen.
Die Asche aus Altenstadt wird zurzeit überwiegend direkt landwirtschaftlich genutzt. Aufgrund der niedrigen Schadstoffgehalte ist diese Nutzung nach den düngemittelrechtlichen Regelungen gesetzlich zulässig. Um der Intention der neuen Düngeverordnung (26. Mai 2017) nach hocheffizienten, d.h. gut pflanzenverfügbaren Düngemitteln zu entsprechen, ist eine Aufbereitung der Klärschlammasche geplant. Im Rahmen des R-Rhenania Projektes errichten der Betreiber der Klärschlammverbrennungsanlage Altenstadt in Bayern Emter GmbH - und der Düngemittelhersteller sePura GmbH gemeinsam eine AshDec®-Demonstrationsanlage, die im Jahr 2023 den Betrieb aufnehmen soll. Das angewandte AshDec®-Verfahren schließt die Phosphate in der Klärschlammasche thermisch im Drehrohrofen auf und macht diese für Pflanzen vollständig verfügbar. Gleichzeitig werden Schadstoffe wie Arsen, Blei und Cadmium entfernt. Den thermischen Aufschluss kennt man bereits vom erfolgreichen, aber nicht mehr produzierten Düngemittel „Rhenania-Phosphat“, das auf der Basis von Rohphosphaten hergestellt wurde.
Die geplante Anlage wird neben den Aschen aus Altenstadt zusätzlich die Aschen aus weiteren bayerischen Verbrennungsanlagen verwerten und für eine Kapazität von 30.000 Jahrestonnen Asche ausgelegt sein. Der Projektpartner sePura plant den produzierten Dünger vollständig in Bayern zu verwerten. Dies verringert die Umweltbelastung durch lange Transportwege und fördert die Regionalität des Vorhabens.
T2 - RePhoR Auftaktveranstaltung
CY - Online meeting
DA - 03.11.2020
KW - Klärschlammasche
PY - 2020
AN - OPUS4-51608
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Loose, Florian
A1 - Schlögel, K.
A1 - Hee, J.
A1 - Adamczyk, Burkart
A1 - Hanna, Adib
A1 - Quicker, P.
A1 - Adam, Christian
T1 - End-of-Life Carbon Fiber Reinforced Polymers in Steelmaking - Accessing a C-Rich Residue Stream as Alternative Reducing Agent
N2 - As one of the most energy and carbon consuming industries, steelmakers have an intrinsic interest in the development of technologies, reducing their carbon footprint as well as their carbon input. Besides generating new feedstocks from biomass or waste polymers, the valorization of carbon fiber reinforced polymer (CFRP) waste streams seems to be extremely promising based on the high carbon content of carbon fibers (CF), chars from CFRP and even unprocessed CFRP waste of >92%, 98% and 79%, respectively. Although, reduction of environmental impact from those high-performance materials was achieved by the development of smart recycling solutions, the continuous truncation by mechanical treatment of CF over multiple cycles, analogous to paper fibers, and the large global CFRP waste stream of 62 kt/a demand for a sustainable management of end-of-life (EOL) CFRP. Recently it was demonstrated that CF can be used safely as reductant in pyrometallurgical processes in a downhole electric furnace without significant WHO fiber emission. Therefore we anticipate a huge potential of CF based materials as sustainable reductant for steelmaking in an electric arc furnace (EAF). To facilitate the applicability of EOL CFRP in steelmaking, we investigated the interaction between CF based materials and liquid metal phases, appearing during the process, on different scales. Particularly, we examined the reactivity, wettability and dissolution behavior of CF and CFRP concerning liquid slag and steel. The presented results indicate that understanding the impact of the microstructure of CF on their behavior is crucial for their application in EAF steelmaking without risking potential hazards by WHO fiber emission. Besides the detailed elucidation of structure reactivity relationships of CF, the broader impact on circular economy will be presented.
T2 - ESTEP Workshop Resi4Future: Residue valorization in iron and steel industry - sustainable solutions for a cleaner and more competitive future Europe
CY - Online meeting
DA - 20.11.2020
KW - Carbon Fibers
KW - Steelmaking
KW - Electric Arc Furnace
KW - Secondary Recources
KW - Sustainability
PY - 2020
AN - OPUS4-51613
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Steckenmesser, D.
A1 - Vogel, Christian
A1 - Herzel, Hannes
A1 - Félix, R.
A1 - Adam, Christian
A1 - Steffens, D.
T1 - Thermal treatment of sewage sludge for phosphorus fertilizer production: a model experiment
N2 - Phosphorus (P) resource availability and quality is declining and recycling P-fertilizers from waste materials are becoming increasingly important. One important secondary P resource is sewage sludge (SSL) where P is often bound as aluminum phosphate (Al-P), iron phosphate (Fe-P) and polyphosphate (poly-P), respectively. Thermal treatment in different ways is a promising way in P recycling to produce highly plant-available P-fertilizers. To investigate mechanisms behind transformation of hardly available P-species toward plant-available P forms we treated a model SSL containing different kinds of defined P sources by low-temperature conversion (LTC) at 500 °C and subsequent thermochemical treatment of the LTC product with Na additives (TCT) at 950 °C, respectively. Pot experiments with ryegrass were carried out to determine the plant availability of P of the different treatments. The poly-P (here pyrophosphates) based fertilizers had a very high plant availability after both thermal treatments. During LTC treatment the plant availability of the Fe-P and Al-P variants increased because of the Formation of Fe(II) phosphates and/or pyro-/polyphosphates. Especially the formation of Al-polyphosphate shows a high plant availability. The subsequent TCT further increased strongly the plant availability of the Fe-P variants because of the formation of highly plant-available CaNaPO4. Thus, a direct TCT without prior LTC probably also produce CaNaPO4 and is recommended for Fe-P based SSL. However, a molar Ca/P ratio of � 1 in the fertilizer is favorable for CaNaPO4 formation. Thus, the knowledge on the source of primary P in SSL is essential for choosing the accurate thermal treatment method to produce highly plant-available P-fertilizers from SSL.
KW - Phosphorus
KW - Sewage sludge
KW - X-ray diffraction
KW - X-ray absorption near-edge structure (XANES) spectroscopy
KW - Fertilizer
PY - 2021
DO - https://doi.org/10.1080/01904167.2021.1994595
SN - 0190-4167
VL - 45
IS - 8
SP - 1123
EP - 1133
PB - Taylor & Francis Online
AN - OPUS4-53755
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Neue Ansätze beim Gipsrecycling
N2 - Gypsum is widely used in the construction sector, and its worldwide consumption has been increasing now for several decades. Currently, the gypsum demand is met up to 60% by FGD gypsum (a by-product from coal-fired power plants) in Germany. The natural gypsum deposits cover the remaining gypsum demand. Due to national climate protection goals and the related shutdown of coal-fired power plants, the FGD gypsum supply will decrease significantly in the coming years and, therefore, other gypsum sources must be found.
Depending on the lifetime of the used gypsum products in the construction sector, an increase of gypsum in construction and demolition waste is to be expected. With regard to an upcoming shortage of gypsum, several approaches are being tested to recover gypsum from construction and demolition waste. Gypsum plasterboard recycling is already implemented on an industrial scale. Furthermore, new processes to recycle different types of gypsum products from construction and demolition waste are being examined. Of particular interest are different types of gypsum boards because they are well suited for selective dismantling. Therefore, they can be recovered comparatively free of impurities which is most important for the gypsum recycling.
In the research project “GipsRec 2.0”, funded by the Federal Ministry of Education and Research, recycling methods for gypsum fiberboards are being investigated. Additionally, the suitability of different types of synthetic gypsum as substitutes for FGD gypsum is being considered. Currently, the quantities of recycled gypsum are not sufficient with regard to the reduction of FGD gypsum. An increase of gypsum recycling should be achieved to narrow the future gypsum gap that will occur in the near future.
T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle
CY - Berlin, Germany
DA - 13.09.2021
KW - Gipsabfälle
KW - Gipsrecycling
KW - Nachhaltigkeit
PY - 2021
AN - OPUS4-53682
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Huang, L.
T1 - Ammonium and nitrate in agricultural soils analyzed with the Diffusive Gradients in Thin-films technique
N2 - The aim of this study was to investigate the passive sampler method Diffusive Gradients in Thin-films (DGT) for ammonium and nitrate in amended soils. Therefore, we used soils from a pot experiment with maize where nitrogen (N) was supplied as ammonium sulfate nitrate (ASN), without and with a nitrification inhibitor (NI). The additional use of a NI can delay the nitrification in the soil and making the ammonium available for a longer period in the soil solution after its application. Homogenized soil samples were collected directly from each pot after one week of incubation before sowing and after harvesting the maize. Nitrate and ammonium in these soil samples were extracted using DGT devices equipped with a Putolite A520E (for nitrate) and Microlite PrCH (for ammonium) binding layer. Ammonium DGT which determined the mobile and labile ammonium forms based on diffusion and the resupplies from the solid soil phase, only showed a significantly higher amount of extractable ammonium with NI compared to that without NI for some samples. However, significantly lower values were found for nitrate of treatments with NI compared to without NI after harvest. Thus, the lower nitrate amounts for treatments with NI compared to the treatments without NI after harvest indicated the delay of the nitrification process by the NI. Furthermore, we compared also the ammonium and nitrate
DGT results to chemical extraction with KCl solutions. The results demonstrated that the trends of DGT results and chemical extraction were complimentary through all the treatments.
T2 - International Passive Sampling Workshop (IPSW) 2021 virtual
CY - Online meeting
DA - 04.11.2021
KW - Phosphorus
KW - Diffusive gradients in thin-films (DGT)
KW - Ammonium
KW - Nitrate
PY - 2021
AN - OPUS4-53698
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Krüger, O.
A1 - Gentzmann, Marie
A1 - Adam, Christian
T1 - Can we use passive samplers for the determination of chromium(VI) in phosphorus fertilizers?
N2 - Phosphorus (P) fertilizers from secondary resources became increasingly important in the last years. However, these novel P-fertilizers can also contain toxic pollutants. Chromium in its hexavalent state (Cr(VI)) is regulated with low limit values for agricultural products due to its high toxicity, but the determination of Cr(VI) in these novel fertilizer matrices can be hampered by redox processes that lead to false results. Thus, we applied the passive sampler technique Diffusive Gradients in Thin-films (DGT) for the determination of Cr(VI) in fertilizers and compared the results with the standard wet chemical extraction method (German norm DIN EN 15192) and Cr K-edge X-ray absorption near-edge structure (XANES) spectroscopy. We determined an overall good correlation between the wet chemical extraction and the DGT method. DGT was very sensitive and in most cases selective for the analysis of Cr(VI) in P-fertilizers. However, hardly soluble Cr(VI) compounds cannot be detected with the DGT method since only mobile Cr(VI) is analyzed. Furthermore, Cr K-edge XANES spectroscopy showed that the DGT binding layer also adsorbs small amounts of mobile Cr(III) compounds which leads to overestimated Cr(VI) values. The results of certain types of P-fertilizers containing mobile Cr(III) or partly immobile Cr(VI), showed that optimization of the DGT method is required to avoid over- or underestimation of Cr(VI).
T2 - International Passive Sampling Workshop (IPSW) 2021 virtual
CY - Online meeting
DA - 04.11.2021
KW - Phosphorus
KW - Sewage sludge
KW - Chromium
KW - Fertilizer
PY - 2021
AN - OPUS4-53699
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Herzel, Hannes
A1 - Aydin, Zeynep
A1 - Adam, Christian
T1 - Crystalline phase analysis and phosphorus availability after thermochemical treatment of sewage sludge ash with sodium and potassium sulfates for fertilizer production
N2 - Phosphorus rich sewage sludge ash is a promising source to produce phosphorus recycling fertilizer. However, the low plant availability of phosphorus in these ashes makes a treatment necessary. A thermochemical treatment (800–1000 °C) with alkali additives transforms poorly plant available phosphorus phases to highly plant available calcium alkali Phosphates (Ca,Mg)(Na,K)PO4. In this study, we investigate the use of K2SO4 as additive to produce a phosphorus potassium fertilizer in laboratory-scale experiments (crucible). Pure K2SO4 is not suitable as high reaction temperatures are required due to the high melting point of K2SO4.
To overcome this barrier, we carried out series of experiments with mixtures of K2SO4 and Na2SO4 resulting in a lower economically feasible reaction temperature (900–1000 °C). In this way, the produced phosphorus potassium fertilizers (8.4 wt.% K, 7.6 wt.% P) was highly plant available for phosphorus indicated by complete extractable phosphorus in neutral ammonium citrate solution. The added potassium is, in contrast to sodium, preferably incorporated into silicates instead of phosphorus phases. Thus, the highly extractable phase (Ca,Mg)(Na,K)PO4 in the thermochemical products contain less potassium than expected. This preferred incorporation is confirmed by a pilot-scale trial (rotary kiln) and thermodynamic calculation.
KW - Phosphorus recovery
KW - Recycling fertilizer
KW - Calcium alkali phosphate
KW - Silicate
PY - 2021
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-536276
DO - https://doi.org/10.1007/s10163-021-01288-3
SN - 1611-8227
IS - 23
SP - 2242
EP - 2254
PB - Springer
AN - OPUS4-53627
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Raniro, H.R.
A1 - Teles, A.P.
A1 - Pavinato, P.S.
A1 - Adam, Christian
T1 - Phosphorus solubility and dynamics in a tropical soil under sources derived from wastewater and sewage sludge
N2 - Conventional phosphate fertilizers are usually highly water-soluble and rapidly solubilize when moistened by the soil solution. However, if this solubilization is not in alignment with plants demand, P can react with the soil colloidal phase, becoming less available over time. This is more pronounced in acidic, oxidic tropical soils, with
high P adsorption capacity, reducing the efficiency of P fertilization. Furthermore, these fertilizers are derived from phosphate rock, a non-renewable resource, generating an environmental impact. To assess these concerns, waste-recycled P sources (struvite, hazenite and AshDec®) were studied for their potential of reducing P Fixation by the soil and improving the agronomic efficiency of the P fertilization. In our work, we compared the solubilization dynamics of struvite, hazenite, AshDec® to triple superphosphate (TSP) in a sandy clay loam Ferralsol, as well as their effect on solution pH and on soil P pools (labile, moderately-labile and non-labile) via an incubation experiment. Leaching columns containing 50 g of soil with surface application of 100 mg per column (mg col 1) of P from each selected fertilizer and one control (nil-P) were evaluated for 60 days. Daily leachate samples from the column were analyzed for P content and pH. Soil was stratified in the end and submitted to P
fractionation. All results were analyzed considering p < 0.05. Our findings showed that TSP and struvite promoted an acid P release reaction (reaching pHs of 4.3 and 5.5 respectively), while AshDec® and hazenite reaction was alkaline (reaching pHs of 8.4 and 8.5 respectively). Furthermore, TSP promoted the highest P release among all sources in 60 days (52.8 mg col 1) and showed rapid release dynamic in the beginning, while struvite and hazenite showed late release dynamics and lower total leached P (29.7 and 15.5 mg col 1 P respectively). In contrast, no P-release was detected in the leachate of the AshDec® over the whole trial period. Struvite promoted
the highest soil labile P concentration (7938 mg kg 1), followed by hazenite (5877 mg kg 1) and AshDec® (4468 mg kg 1), all higher than TSP (3821 mg kg 1), while AshDec® showed high moderately-labile P (9214 mg kg 1), reaffirming its delayed release potential.
KW - Phosphate dynamics
KW - Struvite
KW - Wastewater
KW - Sewage sludge ash
KW - CaNaPO4
KW - P speciation
PY - 2022
DO - https://doi.org/10.1016/j.jenvman.2021.113984
VL - 302
IS - Part A
SP - 113984
PB - Elsevier Ltd.
AN - OPUS4-53600
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Sichler, Theresa Constanze
A1 - Adam, Christian
A1 - Montag, D.
A1 - Barjenbruch, M.
T1 - Future nutrient recovery from sewage sludge regarding three different scenarios - German case study
N2 - Agricultural sewage sludge utilization becomes less important in Germany. In 2017, new fertilizer and waste laws caused the agricultural sewage sludge utilization to collapse by more than a quarter. From 2029, German wastewater treatment plants (WWTPs) must recover phosphorus (P) from sewage sludge if it contains more than 2 wt % P. Agricultural utilization will be prohibited for large WWTPs >100,000 population equivalents (pe) from 2029 and >50,000 pe from 2032. In Germany, each federal state must annually report amounts and quality of agriculturally utilized sewage sludge which was 16% of the total disposal in 2019. The reports of 10 states were evaluated for 2016 and 2017 representing approx. 60% of the total agriculturally used sludge volume. In 2016, 60% of the WWTPs’ sludges exceeded the recovery limit of 2 wt % P which is 70% of the amount of sludge and 85% of the phosphorus load. Other nutrients are not affected by the recovery obligation. However, many P recovery processes recover other nutrients, too. Considering three different scenarios for future German sewage sludge disposal shows that 70–77% of the P load in sewage sludge will probably be recovered in the future. At the same time, this applies for about 0–16% nitrogen, 36–52% of calcium, 31–53% of potassium, and 40–52% of magnesium. However, these recovered nutrients loads can substitute only 1% or less of the commercial fertilizer demand except from phosphorus which is up to 43% of the demand.
KW - Sewage sludge
KW - Phosphorus recovery
KW - Wastewater
KW - Sewage sludge disposal
PY - 2022
DO - https://doi.org/10.1016/j.jclepro.2021.130130
VL - 333
SP - 1
EP - 10
PB - Elsevier Ltd.
CY - Amsterdam
AN - OPUS4-54186
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
A1 - Adam, Christian
A1 - Montag, D.
A1 - Barjenbruch, M.
ED - Holm, O.
ED - Quicker, P.
ED - Kopp-Assenmacher, S.
T1 - Nährstoffrückgewinnung aus Klärschlamm: Eine Betrachtung zukünftiger Verwertungsszenarien für Deutschland
N2 - Agricultural sewage sludge utilization becomes less important in Germany. In 2017, new fertilizer and waste laws caused the agricultural sewage sludge utilization to collapse by more than a quarter. From 2029, in German wastewater treatment plants (WWTPs) phosphorus (P) must be recovered from sewage sludge ifit contains more than 2 wt % P. Agricultural utilization will be prohibited for large WWTPs > 100,000 population equivalents (pe) from 2029 and > 50,000 pe from 2032. In Germany, each federal state must annually report amounts and quality of agriculturally utilized sewage sludge which was 17 % of the total disposal in 2019. The reports of 10 States were evaluated for 2016 and 2017 representing approx. 60 % ofthe total agriculturally used sludge volume. Whereas phosphorus recovery is mandatory this does not apply to other nutrients. However, many P recovery processes recover other nutrients, too.
Considering three differentscenariosfor future German sewage sludge disposal Shows that 70 - 77 % ofthe P load in sewage sludge will probably be recovered in the future.
At the same time, this applies for about 0 - 16 % of nitrogen, 36 - 52 % of calcium, 31-53 % of potassium, and 40 - 52 % of magnesium. However, these recovered nutrient loads can substitute only 1 % or less ofthe commercial fertilizer demand except from phosphorus which is about 45 % ofthe demand.
T2 - Berliner Klärschlammkonferenz
CY - Berlin, Germany
DA - 15.11.2021
KW - Phosphor
KW - Klärschlamm
KW - Phosphorrückgewinnung
KW - Landwirtschaftliche Klärschlammverwertung
KW - Klärschlammverordnung
PY - 2021
SN - 978-3-944310-56-5
VL - 4
SP - 252
EP - 265
PB - Thomé-Kozmiensky-Verlag GmbH
CY - Neuruppin
AN - OPUS4-54117
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
A1 - Adam, Christian
T1 - Nährstoffrückgewinnung aus Klärschlamm: Eine Betrachtung zukünftiger Verwertungsszenarien für Deutschland
N2 - Agricultural sewage sludge utilization becomes less important in Germany. In 2017, new fertilizer and waste laws caused the agricultural sewage sludge utilization to collapse by more than a quarter. From 2029, in German wastewater treatment plants (WWTPs) phosphorus (P) must be recovered from sewage sludge ifit contains more than 2 wt % P. Agricultural utilization will be prohibited for large WWTPs > 100,000 population equivalents (pe) from 2029 and > 50,000 pe from 2032. In Germany, each federal state must annually report amounts and quality of agriculturally utilized sewage sludge which was 17 % of the total disposal in 2019. The reports of 10 States were evaluated for 2016 and 2017 representing approx. 60 % ofthe total agriculturallyused sludge volume. Whereas phosphorus recovery is mandatory this does not apply to other nutrients. However, many P recovery processes recover other nutrients, too. Considering three differentscenariosfor future German sewage sludge disposal shows that 70 - 77 % ofthe P load in sewage sludge will probably be recovered in the future. At the same time, this applies for about 0 - 16 % of nitrogen, 36 - 52 % of calcium, 31-53 % of potassium, and 40 - 52 % of magnesium. However, these recovered nut rient loads can substitute only 1 % or less ofthe commercial fertilizer demand except from phosphorus which is about 45 % ofthe demand.
T2 - Berliner Klärschlammkonferenz
CY - Berlin, Germany
DA - 15.11.2021
KW - Phosphor
KW - Klärschlammverordnung
KW - Phosphorrückgewinnung
PY - 2021
AN - OPUS4-54118
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
T1 - Ergebnisse des Vorhabens extraWERT - Gleichwertigkeit zugelassener Methoden zur Phosphoruntersuchung des Klärschlamms
N2 - Die Ergebnisse des extraWERT-Vorhabens wurden Vertreter*innen des Umweltministeriums von Bund und Ländern vorgestellt und im Zusammenhang mit dem Vollzug der AbfKlärV diskutiert. Es ging um die Phosphorschwankungen in kommunalem Klärschlamm und eine Empfehlung der Untersuchungshäufigkeit, um den Phosphorgehalt rechtssicher festzustellen. Des weiteren wurde die Performance verschiedener nach Verordnung gleichwertiger Analyseverfahren für Phosphor in Klärschlamm diskutiert anhand von Ringversuchsergebnissen und Eigenuntersuchungen an 15 Klärschlammproben.
T2 - Bund-Länder-Gespräch zum Vollzug der AbfKlärV
CY - Online meeting
DA - 16.12.2021
KW - Klärschlammverordnung
KW - Phosphorrückgewinnung
KW - Analytik
KW - Ringversuch
PY - 2021
AN - OPUS4-54119
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Sichler, Theresa
T1 - Gleichwertigkeit der nach AbfKlärV zulässigen Verfahren zur Phosphorbestimmung in Klärschlamm
N2 - In dem Meeting wurde den Notifizierern und Ausrichtern des jährlichen länderübergreifenden Ringversuchs Klärschlamm die Ergebnisse zu Untersuchungen hinsichtlich der Gleichwertigkeit verschiedener nach AbfKlärV zulässiger Verfahren zur Phosphorbestimmung in Klärschlamm vorgestellt. Die Untersuchungen an 15 Klärschlammproben ergaben die höchsten Ergebnisse für das Messverfahren ICP-OES und das Aufschlussverfahren in der Mikrowelle. Diese Ergebnisse wurden im Ringversuch bestätigt.
T2 - Meeting der Notifizierer und Ausrichter des länderübergreifenden Ringversuchs (LÜRV)
CY - Online meeting
DA - 08.12.2021
KW - Klärschlammverordnung
KW - Analytik
KW - Ringversuch
KW - Phosphorbestimmung
PY - 2021
AN - OPUS4-54121
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Weimann, Karin
A1 - Adam, Christian
A1 - Buchert, M.
A1 - Sutter, J.
T1 - Environmental Evaluation of Gypsum Plasterboard Recycling
N2 - Gypsum is widely used in the construction sector and its worldwide consumption has been increasing for several decades. Depending on the life-time of the used gypsum products, an increase of gypsum in construction and demolition waste follows. Especially against the background of a circular economy, the recycling of waste gypsum is of growing importance. However, the use of recycled gypsum makes only sense if it is environmentally friendly. Therefore, an evaluation of the environmental impacts of an industrial-scale processing for the recycling of post-consumer gypsum waste was conducted. The evaluation was performed with an established life cycle assessment software. Original data provided by industry and complementary data from a database for life cycle assessments were used for the calculations. Two scenarios for recycled gypsum with different transportation distances were calculated. These results are compared with results of the environmental evaluation of gypsum derived from coal-fired power plants (FGD gypsum) and natural gypsum. The results show that utilization of recycled gypsum can be environmentally advantageous compared to the use of natural gypsum or FGD gypsum, especially in the impact categories land transformation and resource consumption (abiotic depletion potential). For most environmental impact categories the specific transportation distances have a strong influence.
KW - Gypsum plasterboards
KW - Gypsum waste
KW - Recycled gypsum
KW - Environmental evaluation
PY - 2021
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-522321
DO - https://doi.org/10.3390/min11020101
SN - 2075-163X
VL - 11
IS - 2
SP - 101
PB - MDPI
CY - Basel, Schweiz
AN - OPUS4-52232
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
A1 - Schaaf, T.
A1 - Kugler, Stefan
A1 - Ulbrich, J.
A1 - Schmidt, S.
A1 - Pavinato, P.
A1 - Burkhardt, J.
A1 - Arnold, U.
A1 - Conzelmann, L.
A1 - Kraus, F.
T1 - Cloop - Closing the global nutrient loop
N2 - Recycled fertilizers produced using processes for the recovery of phosphate from residual materials such as wastewater, sewage sludge and sewage sludge ashes show very good bioavailability, but it is still a product largely unknown to the market. The aim of CLOOP is therefore to document the properties and effects of such fertilizers through chemical, mineralogical and ecological analyses as well as analytical method development and pot and field plant growth trials.
Outotec focused on 3 points in CLOOP: Experimental campaigns, process simulations as well as economic analyses with focus on the AshDec process, respectively the design of a large-scale AshDec plant for phosphorus recovery. The laboratory scale trials as well as the semi-industrial scale campaign provided valuable insights into the operating parameters of the process and the plant. As a result, for example, the temperature range could be significantly lowered, and the additive addition reduced by approx. 20 %. They have further shown that the AshDec process is not susceptible to operating fluctuations and that the product can be consistently produced at high quality. With the selection of suitable operating parameters, heavy metals (As, Pb, Cd, (Zn)) can be removed. Within the campaign, about 1.5 t of fertilizer for the plant trials in CLOOP could be produced. An AshDec plant process was digitally created in simulation software, allowing valuable process parameters to be simulated at various operating parameters. On this basis, a full-scale plant was designed. The data obtained in the project were used for a detailed economic analysis including a sensitivity analysis. It was possible to show under which conditions this plant can be operated economically.
At BAM, the AshDec fertilizer was synthesized with different additives and then applied to plant experiments at Uni Bonn. The goal hereby was to check differences in plant uptake. Because of the promising results of AshDec synthesized with sodium-carbonate and because this AshDec version does not require special off gas treatment for sulfur recovery (compared to AshDec synthesized with sodium-sulfate), all project partners agreed on continuing working with this AshDec variation. It was then used as a raw P-source for formulating it into NPK-fertilizers, by granulation with ammonium-sulfate and straw ash as potassium source. These recycling fertilizers were applied to plant- and field experiments by project partners in Brazil (University of Sao Paulo) and Australia (University of Queensland). Furthermore, in leaching experiments, the solubility of phosphorus in AshDec was compared to triple super phosphate. The experiments were carried out on soils with a varying phosphorus buffering index. Results show, that the phosphorus form in AshDec is way less soluble in water. This indicates that AshDec has the potential for a so-called next generation fertilizer – a fertilizer which’s nutrients remain in the soil and supply the plant according to its needs. At the moment, this behavior gets examined more in depth in lysimeter experiments in cooperation with University of Technology Berlin.
The focus of KWB is the Life Cycle Assessment (LCA) of different NextGen fertilizers to evaluate the entire process chain from recovery to fertilizer application. The NextGen fertilizer is credited by the amount of plant available nutrients in the product, which replace nutrients from conventional fertilizer. The LCA covers N-struvite precipitation from municipal wastewater, K-struvite precipitation from industrial wastewater and the AshDec-product from sewage sludge. The LCA task is almost complete. It could be shown that struvite precipitation has comprehensive environmental benefits, mainly since positive side effects occur in sewage sludge treatment (e.g. reduced sludge volume). In principle, the energetic and ecological profile of the AshDec process compared to direct use of sewage sludge ash cannot be assessed as being generally beneficial or negative. Regarding the global warming potential, the Ashdec process shows that the expenses (e.g. energy, chemicals) cannot be covered by the P fertilizer credit. In contrast, the impact categories “terrestrial acidification potential”, and “freshwater eutrophication potential” show positive results as the credits for conventional fertilizer are higher than the burdens for the process.
At University Bonn, the standardized pot experiments were conducted with several AshDec variations, using ryegrass, soybean, and spinach on a slightly acidic sandy soil and an organic-free standard substrate. P-uptake and biomass production of different AshDec variations were generally like those of triple super phosphate and struvite, and clearly outperformed untreated sewage sludge ash and rock phosphate. Field trials in Australia and Brazil with sugarcane on acidic soils are still ongoing and results are expected by the end of 2021.
T2 - PLANT 2030 Status Seminar 2021 (BMBF)
CY - Online meeting
DA - 10.03.2021
KW - Recycling fertiliser
KW - Phosphorus recovery
PY - 2021
AN - OPUS4-52251
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Gentzmann, Marie
A1 - Schraut, Katharina
A1 - Vogel, Christian
A1 - Gäbler, H.-E.
A1 - Huthwelker, T.
A1 - Adam, Christian
T1 - Investigation of scandium in bauxite residues of different origin
N2 - This paper focuses on the scandium speciation in bauxite residues of different origin. Insights into mineralchemical similarities and differences of these materials will be presented and links to their natural geological background discussed. The presented research should provide fundamental knowledge for the future development of efficient and viable technologies for Sc-recovery from bauxite residues derived from different bauxites and accumulating at different localities. In total, five bauxite residues were investigated which originated from Greece, Germany, Hungary and Russia (North Ural & North Timan) using a combination of different analytical tools. Those included: laser ablation inductively coupled plasma mass spectrometry, X-ray absorption near Edge structure (XANES) spectroscopy, μ-Raman spectroscopy as well as scanning electron microscopy and electron microprobe analyses. X-ray fluorescence and inductively coupled plasma mass spectrometry were used to determine the overall chemical composition. The investigated samples were found to exhibit a relatively homogenous distribution of Sc between the larger mineral particles and the fine-grained matrix except for Al-phases like diaspore, boehmite and gibbsite. These phases were found to be particularly low in Sc. The only sample where Sc mass fractions in Al-phases exceeded 50 mg/kg was the Russian sample from North Ural. Fe-phases such as goethite, hematite and chamosite (for Russian samples) were more enriched in Sc than the Al-phases.
In fact, in Greek samples goethite showed a higher capacity to incorporate or adsorb Sc than hematite. Accessory minerals like zircon, rutile/anatase and ilmenite were found to incorporate higher mass fractions of Sc (>150 mg/kg), however, those minerals are only present in small amounts and do not represent major host phases for Sc. In Russian samples from North Ural an additional Ca–Mg rich phase was found to contain significant mass fractions of Sc (>500 mg/kg). μ-XANES spectroscopy was able to show that Sc in bauxite residue occurs adsorbed onto mineral surfaces as well as incorporated into the crystal lattice of certain Fe-phases. According to our observations the bauxite type, i.e. karstic or lateritic, the atmospheric conditions during bauxitization, i.e. oxidizing or reducing, and consequently the dominant Sc-bearing species in the primary Bauxite influence the occurrence of Sc in bauxite residues. In karstic bauxites, underlying carbonate rocks can work as a pH-barrier and stabilize Sc. This prevents the Sc from being mobilized and removed during bauxitization. Hence, karstic bauxites are more prone to show a Sc enrichment than lateritic bauxites. Reducing conditions during bauxitization support the incorporation of Sc into clay minerals such as chamosite, which can dissolve and reprecipitate during Bayer processing causing Sc to be redistributed and primarily adsorb onto mineral surfaces in the bauxite residue. Oxidizing conditions support the incorporation of Sc into the crystal lattice of Fe-oxides and hydroxides, which are not affected in the Bayer process. The genetic history of the bauxite is therefore the major influential factor for the Sc occurrence in bauxite residues.
KW - Sc recovery
KW - Scandium
KW - Bauxite Residue
KW - Red Mud
KW - XANES
PY - 2021
DO - https://doi.org/10.1016/j.apgeochem.2021.104898
SN - 0883-2927
VL - 126
SP - 104898
PB - Elsevier Ltd.
AN - OPUS4-52123
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Vogel, Christian
A1 - Doolette, A.
A1 - Huang, J.
T1 - Combining diffusive gradients in thin-films (DGT) and 31P NMR spectroscopy to determine phosphorus species in soil
N2 - The diffusive gradients in thin-films (DGT) technique shows in many publications a superior correlation to the amount of plant-available phosphorus (P) in soil. However, this technique cannot give information on the plant-available P species in soil. Therefore, we combined DGT with solution 31P nuclear magnetic resonance (NMR) spectroscopy. This was achieved by using a modified DGT device in which the diffusive layer had a larger pore size, the binding layer incorporated an adsorption material with a higher capacity, and the device had a larger exposure area. The spectroscopic investigation was undertaken after elution of the deployed DGT binding layer in a NaOH solution. Adsorption tests using solutions of known organic P compounds showed that a sufficient amount of these compounds could be adsorbed on the binding layer in order for them to be analyzed by solution 31P NMR spectroscopy. Furthermore, various intermediates of the hydrolysis of trimetaphosphate in soil could be also analyzed over time.
KW - Phosphorus
KW - Diffusive gradients in thin-films (DGT)
KW - Passive sampling
KW - fertilizer
PY - 2022
UR - https://nbn-resolving.org/urn:nbn:de:kobv:b43-545759
DO - https://doi.org/10.1002/ael2.20068
VL - 7
IS - 1
SP - e20068
PB - Wiley online library
AN - OPUS4-54575
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
T1 - Microspectroscopy reveals dust-derived apatite grains in highly-weathered soils from the Kohala climosequence on Hawaii
N2 - Dust deposition is an important source of phosphorus (P) to many ecosystems. However, there is little evidence of dust-derived P-containing minerals in soils. Here we studied P forms along a well-described climatic gradient on Hawaii, which is also a dust deposition gradient. Soil mineralogy and soil P forms from six sites along the climatic gradient were analyzed with bulk (X-ray diffraction and P K-edge X-ray absorption near edge structure)
and microscale (X-ray fluorescence, P K-edge X-ray absorption near edge structure, and Raman) analysis methods. In the wettest soils, apatite grains ranging from 5 to 30 μm in size were co-located at the micro-scale with quartz, a known continental dust indicator suggesting recent atmospheric deposition. In addition to colocation with quartz, further evidence of dust-derived P included backward trajectory modeling indicating that dust particles could be brought to Hawaii from the major global dust-loading areas in central Asia and northern Africa. Although it is not certain whether the individual observed apatite grains were derived from long-distance transport of dust, or from local dust sources such as volcanic ash or windblown fertilizer, these observations offer direct evidence that P-containing minerals have reached surface layers of highly-weathered grassland soils
through atmospheric deposition.
T2 - BESSY Science Seminar
CY - Online meeting
DA - 01.04.2022
KW - Phosphorus
KW - Soil
KW - X-ray diffraction
KW - X-ray absorption near-edge structure (XANES) spectroscopy
KW - Fertilizer
KW - Raman spectroscopy
KW - infrared spectroscopy
PY - 2022
AN - OPUS4-54584
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CHAP
A1 - Adam, Christian
ED - Holm, O.
ED - Thome-Kozmiensky, E.
ED - Quicker, P.
ED - Kopp-Assenmacher, S.
T1 - Verwertung von Klärschlamm
N2 - Die natürlichen Nährstoffkreisläufe werden durch anthropogene Einflüsse, wie das Einbringen von Schadstoffen in nährstoffreiche Stoffströme, und die ungünstige lokale Verteilung der Nährstoffe (z.B. im Zuge der Intensivtierhaltung), erheblich gestört. Es sind lokale Unter- und Überversorgungen mit Nährstoffen zu beobachten. Gelangen die Nährstoffe in Gewässer, kommt es zum bekannten Phänomen der Eutrophierung. Hierbei ist der Nährstoff Phosphat meist der limitierende Faktor und es bestehen große Bestrebungen den anthropogenen Eintrag in Fließgewässer, Seen und Binnenmeere zu unterbinden. Der Schutz der Ostsee vor Nährstoffeinträgen ist beispielsweise ein sehr wichtiges Thema geworden und wird u.a. von der Baltic Sea Action Group verfolgt.
Weitere Auswirkungen des bestehenden Systems sind Entzüge aus dem Nährstoffkreislauf, wie etwa bei der Deponierung phosphor- aber gleichzeitig auch schadstoffhaltiger Klärschlammaschen oder bei der Mitverbrennung von Klärschlamm in Müllverbrennungsanlagen, Kraftwerken oder Zementwerken. Hier wird das Phosphat ebenfalls als Bestandteil von Aschen deponiert oder in Form von Baustoffen einer sinnvollen stofflichen Nutzung entzogen. Gegen diese Art des Verlusts von Phosphat aus dem Nährstoffkreislauf hat der Gesetzgeber mit der Novellierung der Klärschlammverordnung reagiert, die am 3. Oktober 2017 in Kraft getreten ist und u.a. Regelungen zur Rückgewinnung von Phosphat aus Klärschlamm und Klärschlammasche enthält.
Klärschlämme aus kommunalen Abwasserbehandlungsanlagen ab einer genehmigtenAusbaugröße von über 100.000 bzw. über 50.000 Einwohnerwerten (EW) dürfen nach einer Übergangsfrist ab dem 1. Januar 2029 bzw. 2032 nicht mehr in der Landwirtschaft oder im Landschaftsbau verwertet werden. Die Betreiber dieser Anlagen sind zur Rückgewinnung des im Schlamm enthaltenen Phosphors verpflichtet, wenn der Klärschlamm einen Phosphorgehalt von 20 g/kg Trockenrückstand (TR) oder mehr aufweist. Für Klärschlämme mit P-Gehalten > 40 g/kg TR reicht alternativ die Absenkung der P-Konzentration um 50 % aus. Die Rückgewinnung kann aus dem Schlamm oder aus der Verbrennungsasche des thermisch vorbehandelten Klärschlamms erfolgen.
Aus der Asche müssen mindestens 80 % des Phosphoranteils zurückgewonnen werden. Anstelle einer Phosphorrückgewinnung aus Klärschlämmen aus kleineren und mittelgroßen Abwasserbehandlungsanlagen (bis 50.000 EW) können diese Schlämme auch
weiterhin zu Düngezwecken auf Böden ausgebracht werden, sofern die Anforderungen und insbesondere die Grenzwerte der Klärschlammverordnung und des Düngerechts eingehalten werden.
In der Abwasserreinigung wird der Makronährstoff Phosphor je nach Typ und Größe der Abwasserreinigungsanlage durch verschiedene Verfahren der Phosphatelimination weitgehend in die feste Phase, den Klärschlamm, überführt. Dies geschieht durch die Zugabe von Fällmitteln auf der Basis von Eisen- oder Aluminiumsalzen, oder durch das Verfahren der vermehrten biologischen Phosphorelimination (Bio-P). Das Phosphat liegt nun abhängig vom eingesetzten Verfahren als Bestandteil der gewachsenen Biomasse, als gefälltes Salz, adsorbiert an Eisen(oxi)hydroxiden oder im Falle der Bio-P Klärschlämme auch intrazellulär in Form von Polyphosphaten vor. Weitergehende Informationen hierzu sind im Beitrag von Kratz et al. Pflanzenverfügbarkeit und agronomische Effizienz von klärschlamm-basierten Phosphor (P) – Recyclingdüngern in diesem Buch zu finden. Die Bindungsformen unterscheiden sich demnach nach Art der eingesetzten Technologie der Phosphatelimination erheblich und haben einen entscheidenden Einfluss auf die verschiedenen Möglichkeiten der P-Extraktion und Rückgewinnung.
KW - Abwasser
KW - Phosphor
KW - Klärschlamm
KW - Klärschlammasche
KW - Recycling
PY - 2018
SN - 978-3-94431-043-5
SP - 165
EP - 186
PB - Thome-Kozmiensky Verlag GmbH
CY - Neuruppin
AN - OPUS4-46549
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CHAP
A1 - Kratz, S.
A1 - Adam, Christian
A1 - Vogel, Christian
ED - Holm, O.
ED - Thome-Kozmienski, E.
ED - Quicker, P.
ED - Kopp-Assenmacher, S.
T1 - Pflanzenverfügbarkeit und agronomische Effizienz von klärschlammbasierten Phosphor (P)-Recyclingdüngern
N2 - Die agronomische Effizienz von Düngemitteln wird üblicherweise im Vegetationsversuch geprüft. Vegetationsversuche erlauben die Betrachtung unterschiedlicher Kulturpflanzen und deren Strategien der Nährstoffmobilisierung und -Aneignung ebenso wie die Berücksichtigung verschiedener Substrattypen und deren Eigenschaften hinsichtlich Nährstofffixierung und -freisetzung. Solche Versuche, selbst wenn sie nicht im Feld, sondern nur im Gefäß durchgeführt werden, sind jedoch sowohl zeit- als auch kostenintensiv. In erster Näherung wird die Pflanzenverfügbarkeit insbesondere von Phosphor (P)-Düngemitteln daher herkömmlicherweise mit Hilfe standardisierter chemischer Extraktionsmethoden abgeschätzt, deren Durchführung in der deutschen ebenso wie in der europäischen Düngemittelverordnung normiert ist. Diese Methoden werden auch im Rahmen der staatlichen Düngemittelverkehrskontrolle genutzt, um die Einhaltung düngemittelrechtlicher Vorgaben zu überprüfen. Wie jüngere Arbeiten gezeigt haben, ist jedoch die Übertragung herkömmlicher Standardextraktionsmethoden auf neue Dünger aus Recyclingmaterialien wie Klärschlamm mit einigen Schwierigkeiten verbunden. Korrelationen zwischen P-Aufnahme im Vegetationsversuch und chemischer Löslichkeit im Standardextrakt sind oft nur mäßig bis schwach oder überhaupt nicht signifikant. Die vorliegende Literaturübersicht gibt einen Überblick zum aktuellen Stand des Wissens über die chemische Löslichkeit von klärschlammbasierten P-Recyclingdüngern, deren Effizienz im Vegetationsversuch und statistische Relationen zwischen beiden Parametern. Anschließend werden alternative Methoden
zur Abschätzung der P-Verfügbarkeit von Recyclingdüngern vorgestellt, die derzeit Gegenstand der wissenschaftlichen Diskussion sind.
KW - P-Recyclingdünger
KW - Phosphat
KW - DGT-Methode
KW - Agronomische Effizienz
PY - 2018
SN - 978-3-944310-43-5
SP - 391
EP - 408
PB - Thome-Kozmiensky Verlag GmbH
CY - Neuruppin
AN - OPUS4-46551
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Herzel, Hannes
A1 - Kugler, Stefan Anton
A1 - Schaaf, T.
A1 - Adam, Christian
T1 - Herstellung neuer Düngemittelausgangsstoffe durch thermochemische Behandlung von Klärschlammaschen
N2 - Der Fachbereich 4.4 hat zusammen mit der Firma Outotec ein thermochemisches Verfahren im Drehrohrofen entwickelt, um die Phosphorphasen in Klärschlammasche umzuwandeln, damit die behandelten Aschen als Dünger eingesetzt werden können. In dem Vortrag wird das Verfahren erklärt, die Düngewirkung dargestellt und Pilotversuche vorgestellt.
T2 - Berliner Klärschlammkonferenz
CY - Berlin, Germany
DA - 05.11.2018
KW - Thermochemisch
KW - Alkalien
KW - Dünger
KW - Phosphor
KW - Upscaling
PY - 2018
AN - OPUS4-46602
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CHAP
A1 - Herzel, Hannes
A1 - Kugler, Stefan Anton
A1 - Schaaf, T.
A1 - Adam, Christian
ED - Holm, O.
ED - Thome-Kozmiensky, E.
ED - Quicker, P.
ED - Kopp-Assenmacher, S.
T1 - Herstellung neuer Düngemittelausgangsstoffe durch thermochemische Behandlung von Klärschlammaschen
N2 - Klärschlammasche kann viel Phosphor enthalten (bis zu 12%). Aus diesem Grund ist diese Asche ein gutes Ausgangsmaterial für Phosphordünger. Aufgrund der geringen Pflanzenverfügbarkeit des Phosphors in der Asche ist eine Aufbereitung notwendig.
In diesem Buchbeitrag wird das thermochemische Verfahren AshDec vorgestellt, welches von dem Fachbereich 4.4 mit der Firma Outotec entwickelt worden ist. Es werden die Hintergründe diskutiert, die Phasenreaktionen bei diesem Prozess besprochen, Pflanzenversuche ausgewertet, verschiedene Extraktionen diskutiert und ein Konzept für eine mögliche Pilotanlage dargestellt.
KW - Phosphor
KW - Extraktionen
KW - Alkalien
KW - Thermochemisch
PY - 2018
SN - 978-3-94431-043-5
SP - 495
EP - 512
PB - Thome-Kozmiensky Verlag GmbH
CY - Neuruppin
AN - OPUS4-46603
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
A1 - Adam, Christian
ED - Martins, I. M.
ED - Ulsen, C.
ED - Villagran, Y.
T1 - Advantages of recycling gypsum plasterboards
N2 - Advantages of recycling gypsum plaster boards
During the last decades the material composition of buildings has become increasingly diverse. However, largely sorted material flows are needed for generating high quality secondary building materials. The use of secondary building materials can meet the requirements of sustainability in several ways: the extended time availability of primary raw materials and, thereby, the preservation of natural resources as well as the conservation of landfill sites.
Recycling of gypsum (calcium sulfate) can be a good example for the environmental benefits of closed-loop recycling. The content of sulfates in other secondary building materials, in particular in recycled concrete aggregates, should be minimized for quality reasons. In contrast, separated gypsum can also be used in gypsum production if the high quality requirements for the recycled gypsum are met. Since almost all processing steps in the recycling process are associated with environmental impacts, an environmental evaluation of the use of recycled gypsum as a substitute in gypsum production has to be carefully conducted.
This paper focusses on the techniques for generating recycled gypsum from gypsum plasterboards, the related quality requirements and a comprehensive environmental evaluation of the complete process.
T2 - IV International Conference Progress of Recycling in the Built Environment
CY - Lisbon, Portugal
DA - 11.10.2018
KW - Environmental evaluation
KW - Gypsum
KW - CDW processing
PY - 2018
SN - 978-2-35158-208-4
VL - PRO 124
SP - 243
EP - 250
PB - Rilem publications S.A.R.L.
CY - Paris
AN - OPUS4-48078
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
A1 - Adam, Christian
T1 - Advantages of recycling gypsum plasterboards
N2 - During the last decades the material composition of buildings has become increasingly diverse. However, largely sorted material flows are needed for generating high quality secondary building materials. The use of secondary building materials can meet the requirements of sustainability in several ways: the extended time availability of primary raw materials and, thereby, the preservation of natural resources as well as the conservation of landfill sites.
Recycling of gypsum (calcium sulfate) can be a good example for the environmental benefits of closed-loop recycling. The content of sulfates in other secondary building materials, in particular in recycled concrete aggregates, should be minimized for quality reasons. In contrast, separated gypsum can also be used in gypsum production if the high quality requirements for the recycled gypsum are met. Since almost all processing steps in the recycling process are associated with environmental impacts, an environmental evaluation of the use of recycled gypsum as a substitute in gypsum production has to be carefully conducted.
This paper focusses on the techniques for generating recycled gypsum from gypsum plasterboards, the related quality requirements and a comprehensive environmental evaluation of the complete process.
T2 - IV International Conference Progress of Recycling in the Built Environment
CY - Lisbon, Portugal
DA - 11.10.2018
KW - Environmental evaluation
KW - CDW processing
KW - Gypsum
PY - 2018
AN - OPUS4-48079
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Kaufmann, Felix E.D.
A1 - Hoffmann, Marie C.
A1 - Bachmann, Kai
A1 - Veksler, Ilya V.
A1 - Trumbull, Robert B.
A1 - Hecht, Lutz
T1 - Variations in composition, texture, and platinum group element mineralization in the lower group and middle group chromitites of the Northwestern Bushveld Complex, South Africa
N2 - Small-scale variations in mineral chemistry, textures, and platinum group element (PGE) mineralization were investigated in the Lower and Middle Group chromitite layers LG6, LG6a, MG1, MG2, and MG2 II from vertical drill core profiles at the Thaba mine in the northwestern limb of the Bushveld Complex. We present detailed geochemical profiles of chromite composition and chromite crystal size distribution curves to shed light on the processes of chromite accumulation and textural modification as well as mineralization. Multiple samples within each layer were assayed for PGE concentrations, and the respective platinum group mineral association was determined by mineral liberation analysis (MLA).
There is strong evidence for postcumulus changes in the chromitites. The crystal size distribution curves suggest that the primary chromite texture was coarsened by a combination of adcumulus growth and textural equilibration, while compaction of the crystal mush played only a minor role. Mineral compositions were also modified by postcumulus processes, but because of the very high modal amount of chromite and its local preservation in orthopyroxene oikocrysts, that phase retained much primary information. Vertical variations of chromite composition within chromitite layers and from one layer to another do not support the idea of chromite accumulation from crystal-rich slurries or crystal settling from a large magma chamber. Instead, we favor a successive buildup of chromitite layers by repeated injections of relatively thin layers of chromite-saturated magmas, with in situ crystallization occurring at the crystal mush-magma interface. The adcumulus growth of chromite grains to form massive chromitite required addition of Cr to the layers, which we attribute to downward percolation from the overlying magma.
The PGE concentrations are elevated in all chromitite layers compared to adjacent silicate rocks and show a systematic increase upward from LG6 (avg 807 ppb Ir + Ru + Rh + Pt + Pd + Au) to MG2 II (avg 2,062 ppb).
There are also significant internal variations in all layers, with enrichments at hanging and/or footwalls. The enriched nature of chromitites in PGEs compared to host pyroxenites is a General feature, independent of the layer thickness. The MLA results distinguish two principal groups of PGE mineral associations: the LG6, LG6, and MG1 are dominated by the malanite series, laurite, and PGE sulfarsenides, while the MG2 and MG2 II layers are characterized by laurite and PGE sulfides as well as Pt-Fe-Sn and PGE-Sb-Bi-Pb alloys. Differences in the PGE associations are attributed to postcumulus alteration of the MG2 and MG2 II layer, while the chromitites below, particularly LG6 and LG6a, contain a more pristine association.
KW - Bushveld Complex
KW - Chromitites
KW - Platinum
PY - 2019
DO - https://doi.org/10.5382/econgeo.4641
SN - 0361-0128
VL - 114
IS - 3
SP - 569
EP - 590
PB - Society of Economic Geologists
AN - OPUS4-48145
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Mantelverordnung - aktueller Stand
N2 - Hintergrund, Inhalt und Ziele sowie aktueller Stand der Mantelverordnung
T2 - Thomas Baustoffthemen - Zukünftiges Recycling
CY - Jena, Germany
DA - 21.02.2019
KW - Mantelverordnung
PY - 2019
AN - OPUS4-48074
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Taube, Mareike Carolin
A1 - Adam, Christian
A1 - Adamczyk, Burkart
A1 - Beckmann, T.
A1 - Reuter, M.
A1 - Stelter, M.
T1 - Influence of carbon feeding on a pyrometallurgical Ta and Nb recycling process and the formation of carbides
N2 - An existing pyrometallurgical process for tantalum and niobium recovery, mainly from low grade pyrometallurgical residues, was investigated. Series of melting experiments were carried out in a pilot-scale electric arc furnace to study how the amount, the grain size and the way of feeding affect the activity of carbon as a reducing agent. During the pyrometallurgical treatment refractory metals such as tantalum and niobium are reduced to their carbide form and enriched in the molten iron-based metal phase. The cooled down slag and metal phase were analysed to investigate thermodynamic and kinetic conditions of the carbide formation. FACT Sage simulations were also used to investigate the material system in state of thermodynamic equilibrium. Results show that mass transfer and kinetics may play an important role if compared to equilibrium analyses using FACT Sage.
T2 - Euopean Metallurgical Conference (EMC) 2019
CY - Düsseldorf, Germany
DA - 23.06.2019
KW - Pyrometallurgy
KW - Tantalum
KW - Carbide formation
KW - Reduction process
KW - Carbon feeding
PY - 2019
AN - OPUS4-48351
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Taube, Mareike Carolin
A1 - Adam, Christian
A1 - Adamczyk, Burkart
A1 - Beckmann, T.
A1 - Reuter, M.
A1 - Stelter, M.
T1 - Tantal-Rückgewinnung aus Zinnschlacken und weiteren Reststoffen
N2 - Since the recycling of tantalum bearing post-consumer waste is practically not existent, metallurgical residues are the most important feed for the tantalum recycling. Most tin ores naturally contain significant quantities of refractory metals. During the smelting process in primary tin production these elements are enriched in the slag phase. This slag is a highly valuable raw material for tantalum production due to its considerable concentration of tantalum and its functioning as an additional slag former in further pyrometallurgical treatment.
In this paper the first process stage of an existing pyrometallurgical process for tantalum recovery, mainly from low grade pyrometallurgical residues, is discussed. Smelting trials were carried out in a pilot-scale electric arc furnace to analyse the effect of feeding on the activity of carbon as a reducing agent. Therefore, blowing petroleum coke through an iron lance and the manual adding of coke into the melting bath were tested. During the pyrometallurgical treatment elements with a high affinity to carbon were reduced to their carbide form and enriched in the molten iron-based metal phase. The objective of the process was to reduce the oxidic tantalum completely and to enrich it into the metal phase. Furthermore, the transfer of unwanted elements such as titanium into the metal phase was aimed to be avoided.
Spoon test specimens were taken from the liquid mineral melt to follow the evolution of the reduction process. The cooled down solidified melting bath was investigated by using the XRD and EDX method to characterise the slag system and to identify relevant mineral phases.
T2 - Berliner Konferenz mineralische Nebenprodukte und Abfälle 2019
CY - Berlin, Germany
DA - 13.05.2019
KW - Zinnschlacken
KW - Tantal
KW - Recycling
KW - Pyrometallurgie
KW - Lichtbogenofen
PY - 2019
AN - OPUS4-48352
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Taube, Mareike Carolin
A1 - Adam, Christian
A1 - Adamczyk, Burkart
A1 - Beckmann, T.
A1 - Reuter, M.
A1 - Stelter, M.
ED - Thiel, S.
ED - Thomé-Kozmiensky, E.
ED - Pretz, T.
ED - Senk, D. G.
ED - Wotruba, H.
T1 - Tantal-Rückgewinnung aus Zinnschlacken und weiteren Reststoffen
N2 - Since the recycling of tantalum bearing post-consumer waste is practically not existent, metallurgical residues are the most important feed for the tantalum recycling. Most tin ores naturally contain significant quantities of refractory metals. During the smelting process in primary tin production these elements are enriched in the slag phase. This slag is a highly valuable raw material for tantalum production due to its considerable concentration of tantalum and its functioning as an additional slag former in further pyrometallurgical treatment.
In this paper the first process stage of an existing pyrometallurgical process for tantalum recovery, mainly from low grade pyrometallurgical residues, is discussed. Smelting trials were carried out in a pilot-scale electric arc furnace to analyse the effect of feeding on the activity of carbon as a reducing agent. Therefore, blowing petroleum coke through an iron lance and the manual adding of coke into the melting bath were tested. During the pyrometallurgical treatment elements with a high affinity to carbon were reduced to their carbide form and enriched in the molten iron-based metal phase. The objective of the process was to reduce the oxidic tantalum completely and to enrich it into the metal phase. Furthermore, the transfer of unwanted elements such as titanium into the metal phase was aimed to be avoided.
Spoon test specimens were taken from the liquid mineral melt to follow the evolution of the reduction process. The cooled down solidified melting bath was investigated by using the XRD and EDX method to characterise the slag system and to identify relevant mineral phases.
T2 - Berliner Konferenz Mineralische Nebenprodukte und Abfälle
CY - Berlin, Germany
DA - 13.05.2019
KW - Zinnschlacke
KW - Tantal
KW - Recycling
KW - Pyrometallurgie
KW - Lichtbogenofen
PY - 2019
SN - 978-3-944310-47-3
VL - 6
SP - 378
EP - 393
PB - Thomé-Kozmiensky Verlag GmbH
CY - Neuruppin
AN - OPUS4-48357
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Hamann, Christopher
A1 - Adam, Christian
A1 - Stolle, Dirk
A1 - Spanka, M.
A1 - Auer, G.
T1 - Thermochemical treatment of waste products from iron and steel production
N2 - Blast furnace (BF) sludge and electric arc furnace (EAF) dust are typical wastes that incur from iron and steel production. In addition to iron, calcium, carbon, and silicon they usually contain high concentrations of heavy metals such as zinc, lead, and cadmium that are potentially hazardous to the environment, rendering disposal in landfills ecologically problematic and costly. Consequently, pyrometallurgical, hydrometallurgical, and hybrid methods for selective elimination of non-ferrous heavy metals from BF sludge and EAF dust have been conceived, of which only the carbothermic reduction route taken in the so-called Waelz rotary kiln process has been proven to be economically successful. However, this process has several drawbacks regarding efficiency of heavy-metal removal and recovery of iron, and it does not allow processing of BF sludge. In this study, we investigated the efficiency and feasibility of selective chlorination and evaporation of non-ferrous heavy metals, particularly zinc and lead, in both BF sludge and EAF dust as an alternative, thermochemical processing route. To this end, hydrochloric acid and iron(II) chloride solution have been used as chlorinating agents, and the process of heavy-metal chlorination and evaporation has been investigated under inert operating conditions, at variable chlorine concentrations, and at temperatures between 500 and 1200 °C.
High zinc and lead removal efficiencies of > 99.5 % were achieved with both chlorinating agents, but iron(II) chloride turned out to be overall more efficient for removal of zinc and lead from BF sludge and EAF dust. Interestingly, and in contrast to previous studies, the iron was completely retained in the processed solid residue, therefore rendering the processed residues virtually zinc- and lead-free raw materials that may either be used internally (e.g., feeding processed BF sludge and EAF dust back into the respective furnaces) or externally (e.g., for cement production).
T2 - European Metallurgical Conference 2019
CY - Düsseldorf, Germany
DA - 23.06.2019
KW - Blast furnace sludge
KW - Electric arc furnace dust
KW - Recycling
KW - Selective chlorination
KW - Zinc
PY - 2019
SN - 978-3-940276-89-6
VL - 3
SP - 1267
EP - 1282
PB - GDMB
CY - Clausthal-Zellerfeld
AN - OPUS4-48362
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Taube, Mareike Carolin
A1 - Adam, Christian
A1 - Adamczyk, Burkart
A1 - Beckmann, T.
A1 - Reuter, M.
A1 - Stelter, M.
T1 - Influence of carbon feeding on a pyrometallurgical tantalum and niobium recycling process and the formation of carbides
N2 - An existing pyrometallurgical process for tantalum and niobium recovery, mainly from low grade pyrometallurgical residues, was investigated. Series of melting experiments were carried out in a pilot-scale electric arc furnace to study how the amount, the grain size and the way of feeding affect the activity of carbon as a reducing agent. During the pyrometallurgical treatment refractory metals such as tantalum and niobium are reduced to their carbide form and enriched in the molten iron-based metal phase. The cooled down slag and metal phase were analysed to investigate thermodynamic and kinetic conditions of the carbide formation. FACT Sage simulations were also used to investigate the material system in state of thermodynamic equilibrium. Results show that mass transfer and kinetics may play an important role if compared to equilibrium analyses using FACT Sage.
T2 - Euopean Metallurgical Conference (EMC) 2019
CY - Düsseldorf, Germany
DA - 23.06.2019
KW - Pyrometallurgy
KW - Tantalum
KW - Carbide formation
KW - Reduction process
KW - Carbon feeding
PY - 2019
SN - 978-3-940276-87-2
VL - 1
SP - 371
EP - 386
PB - GDMB Verlag GmbH
CY - Clausthal-Zellerfeld
AN - OPUS4-48363
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
T1 - Phosphorus recovery from wastewater - Developments and perspective in Germany
N2 - A new sewage sludge ordinance was set in force in Germany in 2017 that makes phosphorus recovery from sewage sludge mandatory. The technological possibilities for P-recovery from waste water, sewage sludge and sewage sludge ash were presented.
T2 - International Workshop Nutrient Stewardship & Next-Generation Fertilisers
CY - Heron Island, Australia
DA - 15.12.2018
KW - Phosphorus recovery
PY - 2018
AN - OPUS4-47110
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Kratz, S.
A1 - Vogel, Christian
A1 - Adam, Christian
T1 - Agronomic performance of P recycling fertilizers and methods to predict it: a review
N2 - Phosphorus (P) is an essential element for all life forms, and P-availability thus an important driver of a functioning agriculture. However, phosphate rock resources for P-fertilizer production are only available in a few countries. Therefore, P-recovery from waste materials has become of increasing interest during the last decade and has been investigated worldwide. In order to characterize potential novel P-fertilizers made from recycled materials, a large array of P-compound characterizations, chemical extractions and growth experiments were performed. This review bundles the work carried out in that field over the last years. Overall, P-fertilizers from recycled materials show a broad range of P-compounds with very different chemical structure and solubility. Growth experiments performed to assess their fertilizing effects display high variations for most of the products. While these experiments have demonstrated that some fertilizers made of recycled materials may reach P effects in the same order of magnitude as water-soluble phosphate rock-based fertilizers, an important limitation in their interpretation is the fact that they often vary considerably in their experimental design. The existing data show clearly that standardization of growth experiments is urgently needed to achieve comparable results. Standard chemical extractants used to assess the chemical solubility of P-fertilizers were found to be of limited reliability for predicting plant P uptake. Therefore, alternative methods such as sequential fractionation, or the extraction of incubated soil/fertilizer mixtures with standard soil extractants or with P sink methods should be tested more intensively in the future to provide alternative options to predict the P-availability of fertilizers from recycled materials.
KW - Recycling fertilizer
KW - Phosphorus
KW - Chemical extraction methods
KW - Agronomic performance
KW - Incubated soil/fertilizer mixtures
KW - P sink method
KW - Diffusive gradients in thin films (DGT)
PY - 2019
DO - https://doi.org/10.1007/s10705-019-10010-7
SN - 1385-1314
SN - 1573-0867
VL - 115
IS - 1
SP - 1
EP - 39
PB - Springer
AN - OPUS4-48713
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
A1 - Oberender, Christof
A1 - Dosch, Klaus
T1 - Ressourceneffizienz bewerten - Ansätze im VDI
N2 - Vorstellung von methodischen Grundlagen für eine Ressourceneffizienzanalyse
T2 - 3. Fachkonferenz "Stärkung des Einsatzes von mineralischen Recycling-Baustoffen"
CY - Potsdam, Germany
DA - 05.03.2018
KW - Ressourceneffizienz
PY - 2018
AN - OPUS4-46683
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Adam, Christian
A1 - Kugler, Stefan
A1 - Herzel, Hannes
T1 - Phosphorus recovery from waste streams for fertilizer production
N2 - Phosphorus (P) plays an essential role in the global food security. However, the global P reservoirs have a statistic lifetime of about 385 years only. Due to the scarcity of P and the increasing world population an efficient and sustainable recycling management is required. A few biogenic waste materials are high in P contents such as sewage sludge and meat and bone meal. Thus, they are suitable for P recycling and fertilizer production. But besides the high P content sewage sludge is often highly contaminated with organic pollutants and toxic heavy metals which have to be eliminated before agricultural field application. In this presentation we show the potential of sewage sludge as secondary resource for fertilizers. This includes our developments in thermochemical processes for the production of novel P-fertilizers from recycled materials. Furthermore, for these novel P-fertilizers common extraction tests to determine the plant-available P are often unusable. Therefore, we successfully applied the Diffusive gradients in thin-films (DGT) techniques to analyse the plant-availability of P-fertilizers from recycled materials.
T2 - Eingeladener Vortrag an der University of South Australia
CY - Mawson Lakes, Australia
DA - 22.11.2018
KW - Phosphorus recovery
KW - Sewage sludge
KW - Diffusive Gradients in thin films (DGT)
PY - 2018
AN - OPUS4-46764
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Kratz, S.
A1 - Adam, Christian
A1 - Vogel, Christian
T1 - Düngewirkung von P-Rezyklaten
N2 - Die agronomische Effizienz von Düngemitteln wird üblicherweise in Vegetationsversuchen geprüft. Diese erlauben die es, unterschiedliche Kulturpflanzen und deren Strategien der Nährstoffmobilisierung und -aneignung zu betrachten und verschiedene Substrattypen und deren Eigenschaften im Hinblick auf Nährstofffixierung und -freisetzung zu berücksichtigen. Solche Versuche, selbst wenn sie nicht im Feld, sondern nur im Gefäß durchgeführt werden, sind jedoch sowohl zeit- als auch kostenintensiv. In erster Näherung wird die Pflanzenverfügbarkeit insbesondere von Phosphor (P)-Düngemitteln daher in der Regel mit Hilfe standardisierter chemischer Extraktionsmethoden abgeschätzt, deren Durchführung in der deutschen ebenso wie in der europäischen Düngemittelverordnung normiert ist. Diese Methoden werden auch bei der staatlichen Düngemittelverkehrskontrolle genutzt, um zu überprüfen, ob die düngemittelrechtlichen Vorgaben eingehalten werden. Wie jüngere Arbeiten gezeigt haben, ist es jedoch schwierig, herkömmliche Standardextraktionsmethoden auf neue Dünger aus Recyclingmaterialien wie Klärschlamm zu übertragen. Korrelationen zwischen P-Aufnahme im Vegetationsversuch und chemischer Löslichkeit im Standardextrakt sind oft nur mäßig bis schwach oder überhaupt nicht signifikant. Die vorliegende Literaturübersicht gibt einen Überblick zum aktuellen Stand des Wissens über die chemische Löslichkeit von klärschlammbasierten P-Recyclingdüngern, deren Effizienz im Vegetationsversuch und statistische Relationen zwischen beiden Parametern. Anschließend werden alternative Methoden zur Abschätzung der P-Verfügbarkeit von Recyclingdüngern vorgestellt, die derzeit Gegenstand der wissenschaftlichen Diskussion sind.
KW - Abwasser
KW - Agronomische Effizienz
KW - Chemische Löslichkeit
KW - Düngemittel
KW - Extraktion
KW - Klärschlamm
KW - Pflanzenverfügbarkeit
KW - Pflanzenwurzel
KW - Phosphat
KW - Phosphor
KW - P-Recyclingdünger
KW - Relative agronomische Effizienz (RAE)
KW - Struvit
KW - Vegetationsversuche
PY - 2019
VL - 32
IS - 1
SP - 14
EP - 21
PB - Rhombos-Verlag
CY - Berlin
AN - OPUS4-47941
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Adam, Christian
T1 - Breites Leistungsspektrum - Für die Phosphorrückgewinnung aus Abwasser und Klärschlamm stehen aus technischer und ökonomischer Sicht verschiedene Verfahren zur Verfügung
N2 - Die P-Rückgewinnung aus Teilströmen mit erhöhten P-Gehalten kann direkt in den Kläranlagenbetrieb integriert werden und führt dort in vielen Fällen zu betrieblichen und ökonomischen Vorteilen. Sie ist in der Regel auf Bio-P-Kläranlagen beschränkt, da hier die anaerobe P-Rücklösung initiiert und genutzt werden kann. Durch die reine P-Rücklösung durch Schaffung anaerober Bedingungen ist allerdings das Potential der Rückgewinnung auf 5 bis 15 Prozent der Zulauffracht limitiert.
Die meisten Kläranlagen in Deutschland werden mit einer chemischen Phosphor-Fällung betrieben. Diese Anlagen können aus dem Klärschlamm Phosphat in ausreichend hoher Konzentration nur zurückgewinnen, indem zusätzlich anorganische Säuren wie Schwefelsäure zugeführt werden oder ein Aufschluss mit flüssigem Kohlendioxid stattfindet. Es wird angenommen, dass sich mit diesen Verfahren mehr als 50 Prozent der Zulauffracht einer Kläranlage zurückgewinnen lassen. Der Aufschluss von Klärschlamm mit Schwefelsäure geht aber mit vergleichsweise hohen Umweltwirkungen sowie mit höheren Kosten im Vergleich zu anderen Phosphor-Rückgewinnungsverfahren einher. Ein sehr hohes Potential der Rückgewinnung von Phosphor (P) ist bei allen Verfahren gegeben, die als Rohstoff die Asche aus der Monoverbrennung verwerten. Der Aufschluss mit anorganischen Säuren ermöglicht die sichere Phosphor-Rückgewinnung von mehr als 80% Prozent des Kläranlagenzulaufs. Die Verfahren sind zum Teil großtechnisch umgesetzt oder es befinden sich großtechnische Anlagen im Bau. Auch thermochemische Verfahren wurden entwickelt und deren Einsatzbereitschaft im großtechnischen Maßstab erfolgreich demonstriert. In dem nachfolgenden Beitrag werden unterschiedliche praxiserprobte Verfahren zur Phosphor-Rückgewinnung unter technischen und wirtschaftlichen Aspekten vorgestellt.
KW - Abwasserreinigung
KW - Bio-P-Kläranlage
KW - Elimination
KW - Fällmittel
KW - Kläranlage
KW - Klärschlamm
KW - Klärschlammasche
KW - Klärschlammverordnung
KW - Monoverbrennung
KW - Permeat
KW - Phosphat
KW - Phosphor
KW - Phosphorrückgewinnung
KW - Retentat
KW - Struvit
KW - Zentrat
PY - 2019
VL - 32
IS - 1
SP - 4
EP - 13
PB - Rhombos-Verlag
CY - Berlin
AN - OPUS4-47942
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Taube, Mareike Carolin
A1 - Adam, Christian
A1 - Adamczyk, Burkart
A1 - Schulenburg, F.
A1 - Bartmann, U.
A1 - Beckmann, T.
A1 - Michalik, K.
A1 - Reuter, M.
A1 - Stelter, M.
T1 - Optimisation of a Pyrometallurgical Niobium and Tantalum Recyling Process with on-line-LIBS
N2 - Tantalum and niobium are essential for the development of electronics towards a more and more compact design, but without reducing their performance today. Especially in smart phones and tablets, tantalum and niobium capacitors with high charge densities have already become almost indispensable. However, tantalum as a critical raw material is still a problem for the sustainable production of electronics. Due to this fact, the existence of efficient recycling processes especially in Europe is becoming even more important nowadays.
The Bundesanstalt für Materialforschung und -prüfung (BAM) is currently working on the optimisation of an existing pyrometallurgical tantalum recycling process. Optimisation of this industrial process is carried out in a small-scale electric arc furnace (480 kVA, capacity approx. 150 kg/h) at BAM using a new and innovative equipment for on-line analysis of high temperature processes.
The aim of this project is to identify the best timing for an optimum slag tapping, when the slag is lower than minimum targeted tantalum concentration. Hence, LIBS (Laser induced breakdown spectroscopy) is used to identify the chemical composition of the slag layer and during slag tapping. The on-line-LIBS prototype of BAM enables an in-situ measurement of the element distribution in the melt after calibration on the slag system.
First results of this joint research project will be presented including LIBS-measurements and thermodynamic and kinetic aspects of the process.
T2 - European Mineral Processing & Recycling Congress (EMPRC 2018)
CY - Essen, Germany
DA - 25.06.2018
KW - Laser-induced breakdown spectroscopy
KW - On-line analysis
KW - Tantalum
KW - Niobium
KW - Pyrometallurgy
PY - 2018
SN - 978-3-940276-84-1
SP - 347
EP - 362
PB - GDMB Verlag GmbH
CY - Clausthal-Zellerfeld
AN - OPUS4-47040
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Dombinov, V.
A1 - Meiller, M.
A1 - Müller, F.
A1 - Herzel, Hannes
A1 - Zang, J. W.
A1 - Willbold, S.
A1 - Poorter, H.
A1 - Watt, M.
A1 - Jablonownski, N. D.
A1 - Schrey, S. D.
T1 - Does co-combustion of bagasse and chicken manure affect the bioavailability of P from ash to soybeans?
N2 - Brazilian farming industry consumed around 2.2 million tons of phosphorus (P) fertilizers in 2016. The agricultural industry depends on imported P fertilizers and over 98% of P fertilizers were used for sugarcane, soybean and maize production.
An alternative is to use P from sugarcane bagasse. Bagasse is the fibrous plant material remaining after extraction of sugarcane juice, and it is combusted for energy production. Remaining ash con-tains up to 0.6 wt% P. The use of bagasse ash (BA) as P fertilizer could decrease the annual import of P fertilizers by 6% of the imported P fertilizer based on 2016 values. Since the bioavailability of P from BA to plants is poorly investigated, this study addresses the effects of (i) gasification tempera-ture (710-849°C), (ii) processing method (gasification vs. combustion), (iii) biomass modifications by co-processing bagasse with chicken manure (BA+CM), and (iv) the soil (Brazilian Oxisol soil vs. nutri-ent poor substrate) on the bioavailability of P from BA to soybeans (Glycine max).
Gasification of BA at 806 °C resulted in significantly highest uptake of P by soybeans and was around 0.33 mmol after 51 days growing. The bioavailability of P significantly increased due to co-gasification of bagasse and chicken manure (BA+CM) and the soybeans took up around 16% more P. Compared to the nutrient-poor substrate, the bioavailability of P in BA+CM ash treated Oxisol soil was signifi-cantly lower by 46% and there was no significant effect of processing method on the bioavailability of P from the BA+CM ash to soybeans. Contrary to the Oxisol soil, the bioavailability of P from co-combusted BA+CM ash was significantly higher compared to co-gasified BA+CM ash. In conclusion, co-processing of bagasse with nutrient rich residues can increase the value of BA as P fertilizer. The bioavailability of P from ash to plants depends on the P forms. Mineralogical analyses of ash P forms by NMR and X-ray diffraction are in progress and will be presented at the conference.
T2 - European Biomass Conference & Exhibition
CY - Lisbon, Portugal
DA - 26.05.2019
KW - Sugarcane bagasse
KW - Chicken manure
KW - Plant growth test
KW - Bioavailability
KW - Co-combustion
PY - 2019
AN - OPUS4-49272
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Smol, M.
A1 - Adam, Christian
T1 - Towards circular economy for phosphorus in Poland
N2 - In the transition to the Circular Economy (CE) model, where the added value of products is kept as long as possible and waste is eliminated, the sustainable management of raw materials plays a key role. In above CE model, especial attention is paid to CRMs which are economically and strategically important for the European economy, but have a high-risk associated with their supply.
One of the most important element which can not be replaced and is an essential element for human nutrition, yet limited resource is phosphorus (P). An importance of issues related to sustainable P management results from EU legislation, which indicated P as a Critical Raw Material (CRM).
The sustainable management of P-resources is especially important for the Baltic region. A consequence of waterborne loads passing into the sea, mainly as wastewater with a high P content is the eutrophication of the Baltic Sea environment. Due to the largest inputs of P (37%) into the Baltic Sea originate from Poland, the development of sustainable solutions aimed at more rational P management for this country is externally important.
T2 - International Phosphorus Workshop 9
CY - Zurich, Switzerland
DA - 08.07.2019
KW - Phosphorus recovery
KW - Circular economy
PY - 2019
AN - OPUS4-48614
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Smol, M.
A1 - Adam, Christian
T1 - Possibility of recovering phosphorus from sewage sludge ash (SSA) in Poland
N2 - Due to the vital importance of phosphorus (P) and its increasing scarcity as a natural resource, phosphorus recovery has recently gained significant scientific and technical interest. An interesting sources of phosphorus are sewage sludge (SS) and sewage sludge ash (SSA) due to the major part of the phosphate from P rich wastewater is transferred to the sludge (approx. 90%). Despite the fact that the raw materials base is large (PURE report indicates that in 2020 the amount of sewage sludge generated in Poland will reach 180% of the dry matter of sewage sludge produced in 2010), at present recycling of phosphorus is not a commonly used practice in Poland.
T2 - International Phosphorus Workshop 9
CY - Zurich, Switzerland
DA - 08.07.2019
KW - Sewage sludge ash
KW - Phosphorus recovery
PY - 2019
AN - OPUS4-48616
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
A1 - Adam, Christian
T1 - Faserhaltige Abfälle - "End-of-Life"-Herausforderungen
N2 - Vortrag über die End-of-Life-Problematik von carbonfaserverstärkten Werkstoffen und potentielle Entsorgungswege.
T2 - 9. Sitzung LAGA Ad-hoc-Ausschuss "Entsorgung faserhaltiger Abfälle"
CY - Mannheim, Germany
DA - 23.01.2019
KW - CFK
KW - Carbonfaser
KW - Carbonbeton
PY - 2019
AN - OPUS4-48267
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Gypsum plasterboard recycling
N2 - The use of secondary building materials can meet the requirements of sustainability in several ways: the extended time availability of primary raw materials and, thereby, the protection of natural ressources as well as the conservation of landfill sites. Regarding the predicted decrease of gypsum supply in Germany, particularly the recycling of gypsum (calcium sulfate) is of growing importance. Currently, the gypsum demand is fulfilled (at least 60%) by gypsum as side product from coal-fired power plants (FGD Gypsum). Germany’s natural gypsum deposits fulfil the remaining gypsum demand. Due to national climate protection goals the gypsum supply from coal power plants will decrease significantly in the future.
In addition, the content of sulfates in other secondary building materials, in particular in recycled concrete aggregates, should be minimized for quality reasons. Separated gypsum can be used in gypsum production if the high quality requirements for recycled gypsum are met. Accordingly, there have been significant advancements in the processing of gypsum residues in the last years. Since almost all processing steps in the recycling process are associated with environmental impacts, an evironmental evaluation of the use of recycled gypsum as a substitute in gypsum production has to be carefully conducted.
The presentation focusses on the techniques for generating recycled gypsum from gypsum plaster boards, the related quality requirements and a comprehensive environmental evaluation of the complete process.
T2 - MINEA Workshop: Recovery Potential of Construction and Demolition Waste
CY - Brussels, Belgium
DA - 21.03.2019
KW - Gypsum
KW - CDW processing
KW - Environmental evaluation
PY - 2019
AN - OPUS4-48220
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Sekine, R.
A1 - Steckenmesser, D.
A1 - Steffens, D.
A1 - Huthwelker, T.
A1 - Borca, C.
A1 - Adam, Christian
T1 - Effect of Nitrification Inhibitor on Nitrogen Forms in Soil analyzed by Nitrogen K edge micro XANES Spectroscopy
N2 - Specific co-fertilization of nutrients can enhance their plant-availability and thus the yield of plants. To investigate this effect, we performed a pot experiment with three different P-fertilizers and ammonium nitrate sulfate as a co-fertilizer, without and with a nitrification inhibitor (NI), and analyzed the form of nitrogen (N) in the soil via novel X-ray spectroscopic method. The application of NI with the N fertilizer led to a higher dry matter yield of maize. Novel N K-edge micro-X-ray absorption near-edge structure (micro-XANES) spectroscopy identified that the application of a NI promotes the temporary formation of a non-exchangeable N in detectable hot-spots in the soil. The subsequent slow release and prolonged availability of N during plant growth leads to higher yield. It can be concluded that NIs lead to a temporary fixation of ammonium-N in a pool that can be accessed by plant roots. Those types of available nutrient pools meet the idea of so-called “next generation fertilizers” as plants have access to nutrients according to their current demand.
T2 - Workshop for X-ray and neutron imaging applications in soil sciences
CY - Lund, Sweden
DA - 17.06.2019
KW - Nitrogen
KW - Phosphorus recycling
KW - Fertilizer
KW - XANES spectroscopy
KW - Pot experiment
PY - 2019
AN - OPUS4-48237
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Vogel, Christian
A1 - Hoffmann, Marie
A1 - Taube, Mareike
A1 - Krüger, O.
A1 - Baran, R.
A1 - Adam, Christian
T1 - Uranium and thorium species in phosphate rock and sewage sludge ash based phosphorus fertilizers
N2 - Phosphorus (P) is an essential element for all forms of life and is thus often applied as phosphate rock-based P-fertilizers in agriculture to enable continuous farming. However, these P-fertilizers contain also hazardous uranium (U) and thorium (Th), up to 660 and 220 mg/kg, respectively. On the contrary, novel P-fertilizers made from sewage sludge (ash) contain only low mass fractions of U and Th. In addition to the total amount of U and Th in P-fertilizers, their mobility and bioavailability is important, which depends to a large extent on their chemical state, especially oxidation state and chemical bonding. Thus, we analyzed their chemical state in various P-fertilizers by U and Th L3-edge HERFD-XANES spectroscopy. Phosphate rocks and sewage sludge-based P-fertilizers contain mainly U(IV) compounds which have only a low bioavailability. In contrast, acidic treatment of phosphate rock to produce super phosphates lead to an oxidation to U(VI) compounds (including formation of uranium phosphates) with a strongly increased bioavailability. On the contrary, all analyzed P-fertilizers contain Th in form of strongly insoluble phosphates and oxides with a low bioavailability. Additionally performed water extractions and Diffusive Gradients in Thin-films (DGT) experiments support these findings.
KW - Phosphorus fertilizer
KW - Sewage sludge
KW - X-ray absorption near-edge structure (XANES) spectroscopy
KW - Diffusive Gradients in Thin-films (DGT)
KW - Extraction
PY - 2020
DO - https://doi.org/10.1016/j.jhazmat.2019.121100
SN - 0304-3894
VL - 382
SP - 121100, 1
EP - 6
AN - OPUS4-48872
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
T1 - Phosphorus Recovery from Waste Streams
N2 - Phosphate rock is a non renewable resource and should be replaced by secondary raw materials due to different reason. The potential for P-recovery from waste streams is shown as well as technologies for recovery.
T2 - Advanced Recycling Technologies
CY - Berlin, Germany
DA - 04.12.2018
KW - Phopshorus recovery
PY - 2018
AN - OPUS4-46941
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Adam, Christian
T1 - P-recovery technologies - developments and perspective in germany
N2 - Technologies for P-recovery from wastewater, sewage sludge and sewage sludge ashes were presented and discussed.
T2 - InPhos Workshop II Sustainable Phosphorus Management
CY - Berlin, Germany
DA - 05.12.2018
KW - Phosphorus recovery
PY - 2018
AN - OPUS4-46942
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Vogel, Christian
A1 - Sekine, R.
A1 - Steckenmesser, D.
A1 - Lombi, E.
A1 - Herzel, Hannes
A1 - Zuin, L.
A1 - Wang, D.
A1 - Felix, R.
A1 - Adam, Christian
T1 - Combining diffusive gradients in thin films (DGT) and spectroscopic techniques for the determination of phosphorus species in soils
N2 - A wide range of methods are used to estimate the plant-availability of soil phosphorus (P). Published research has shown that the diffusive gradients in thin films (DGT) technique has a superior correlation to plant-available P in soils compared to standard chemical extraction tests. In order to identify the plantavailable soil P species, we combined DGT with infrared and P K- and L2,3-edge X-ray adsorption near edge structure (XANES) spectroscopy. This was achieved by spectroscopically investigating the dried binding layer of DGT devices after soil deployment. All three spectroscopic methods were able to distinguish between different kinds of phosphates (poly-, trimeta-, pyro- and orthophosphate) on the DGT binding layer. However, infrared spectroscopy was most sensitive to distinguish between different types of adsorbed inorganic and organic phosphates. Furthermore, intermediates of the time-resolved hydrolysis of trimetaphosphate in soil could be analyzed.
KW - Phosphorus plant-availability
KW - X-ray adsorption near-edge structure (XANES) spectroscopy
KW - Infrared spectroscopy
KW - Diffusive gradients in thin films (DGT)
PY - 2019
DO - https://doi.org/10.1016/j.aca.2019.01.037
SN - 0003-2670
VL - 1057
SP - 80
EP - 87
PB - Elsevier
AN - OPUS4-47471
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Auer, G.
A1 - Spanka, M.
A1 - Hamann, Christopher
A1 - Adam, Christian
T1 - Thermal zinc extraction from steel mill dust
N2 - Treatment and reusing of hazardous wastes have become significant issues of modern societies. Blast furnace sludge (BFS) and electric arc furnace dust (EAFD) are such typical wastes, because they usually contain high amounts of undesirable elements such as zinc (Zn) and lead (Pb).
These elements can cause operational problems in reusing of BFS and EAFD. In this study, the Ferro Duo GmbH and the Federal Institute for Materials Research and Testing have investigated a novel approach for eliminating and/or recovering Zn and Pb from both wastes. Applied was a selective chlorination and volatilization of Zn and Pb as chlorides at temperatures between 500 °C and 1100 °C. Both product obtained, Zn and Pb in the form of ZnCl2 and PbCl2 and the purified solid mineral compound are attractive materials for further use. Hydrochloric acid and iron(II) chloride were used as chlorination agents. Exceptionally high Zn and Pb removal efficiencies of >99.5 % could be achieved with both chlorination agents, whereby iron(II) chloride exhibited better performance.
KW - Blast furnace sludge
KW - Chlorination
KW - Electric arc furnace dust
KW - Lead
KW - Zinc
KW - Thermochemical treatment
PY - 2019
SN - 1613-2394
VL - 72
IS - 1
SP - 27
EP - 31
PB - GDMB Verlag GmbH
CY - Clausthal-Zellerfeld
AN - OPUS4-47288
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Maresca, A.
A1 - Krüger, O.
A1 - Herzel, Hannes
A1 - Adam, Christian
A1 - Kalbe, Ute
A1 - Astrup, T. F.
T1 - Influence of wood ash pre-treatment on leaching behaviour, liming and fertilising potential
N2 - In Denmark, increasing amounts of woody biomass are being used for the production of renewable energy, resulting in more wood ashes being generated. While these materials have been mainly landfilled, wood ashes may also be utilised for fertilizing and liming purposes on top of soils. Pre-treatments involving hardening or granulation may be carried out prior to soil application. In this study, two Danish wood ash samples were hardened and/or granulated. Lab-hardening induced rapid changes in the shape of the acid neutralisation capacity curve of the ashes. Up-flow column tests, assuming local equilibrium conditions, were employed to investigate the leaching from pre-treated ashes. Granules and loose ashes demonstrated similar leaching behaviours, indicating that similar geochemical processes were governing their leaching. In comparison with untreated fresh ashes, the hardened ashes demonstrated reduced leaching of Ca, Ba, Pb and Zn with concentration levels generally below or close to the analytical limits of quantification; to the contrary, the leaching of As, P, Sb, Si, V and Mg was enhanced in the hardened ashes. The release of alkalinity was reduced by hardening. In general, all granules were barely breakable by finger-pinching and they could withstand one month of continuous leaching, preserving their overall shape. The solubility of phosphorous in neutral ammonium citrate indicated that about 30–51% of the total P content in the ash samples was released, suggesting that the ashes could be potentially valuable as P-fertiliser if applied onto soil.
KW - Wood ash
KW - Phoshpor availability
KW - Leaching
KW - Forest soils
PY - 2019
DO - https://doi.org/10.1016/j.wasman.2018.11.003
SN - 0956-053X
VL - 83
SP - 113
EP - 122
PB - Elsevier
AN - OPUS4-46583
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Aktueller Stand der Mantelverordnung
N2 - Übersicht über Hintergrund, Inhalt und aktuellen Stand der Mantelverordnung.
T2 - Baustoffseminar in Weimar - Aktuelles aus der Welt der Gesteinskörnungen
CY - Weimar, Germany
DA - 10.04.2018
KW - Mantelverordnung
PY - 2018
AN - OPUS4-46672
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Schliephake, H.
A1 - Adam, Christian
T1 - CFK-Abfälle als Primärkohleersatz Im Lichtbogenofen bei der Stahlerzeugung
N2 - CFK-Abfälle werden trotz der bestehenden Verfahren zur Rückgewinnung der Carbonfasern zukünftig vermehrt anfallen. Für diese Abfälle wird nach technischen Lösungen der energetischen oder stofflichen Verwertung gesucht. Eine Möglichkeit ist die Nutzung der CFK-Abfälle als Primärkohleersatz im Lichtbogenofen bei der Stahlherstellung.
T2 - 3. Fachtagung Composite Recycling & LCA
CY - Stuttgart, Germany
DA - 20.02.2019
KW - Carbonfaser
KW - CFK
PY - 2019
AN - OPUS4-47438
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Hamann, Christopher
A1 - Adam, Christian
A1 - Stolle, Dirk
A1 - Spanka, M.
A1 - Auer, G.
T1 - Thermochemical treatment of waste products from iron and steel production
N2 - This presentation summarizes the development of a novel thermochemical process for recycling of zinc and lead-bearing wastes (blast furnace sludge and electric arc furnace dust) that accumulate during iron and steel production.
T2 - European Metallurgical Conference 2019
CY - Düsseldorf, Germany
DA - 23.06.2019
KW - Blast furnace sludge
KW - Electric arc furnace dust
KW - Recycling
KW - Selective chlorination
KW - Zinc
PY - 2019
AN - OPUS4-48364
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Weimann, Karin
T1 - Zielkonflikte beim Baustoffrecycling
N2 - Ausgehend von der aktuellen Situation in Deutschland werden die Themen Baustoffaufbereitung, Ressourceneffizienz vorgestellt und Möglichkeiten zur Verbesserung der Baustoffqualität von Baurestmassen vorgestellt. Zielkonflikte und Beispiele dazu aus dem Baubereich (z.B. Mantelverordnung) werden benannt.
T2 - 5. Treffen Netzwerk Ressourcenschonung
CY - Berlin, Germany
DA - 10.05.2019
KW - Baustoffrecycling
PY - 2019
AN - OPUS4-48408
LA - deu
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Schraut, Katharina
A1 - Adamczyk, Burkart
A1 - Simon, Sebastian
A1 - von Werder, Julia
A1 - Meng, Birgit
A1 - Stephan, D.
A1 - Kargl, F.
A1 - Adam, Christian
T1 - Formation and chemical stabilisation of tricalcium-silicate during solidification from the melt of post-treated metallurgical slags
N2 - Tricalcium-silicate (C3S) or Alite is the most important mineral in Portland cement. Since pure tricalcium-silicate is only stable above temperatures of 1250 °C, its decomposition has to be prevented technically by fast cooling after the sintering process. At room temperature, the decomposition velocity is very slow so that metastable tricalcium-silicate is obtained.
Although the mechanisms of clinker phase formation during burning process of Portland cement in a rotary kiln were solved and improved over the years, in view of possible economic and ecological benefits current projects aim to produce clinker phases from metallurgical slags. Recent studies discovered that the mineral phase which remained after a reducing treatment and separation of formed metallic iron from molten Linz-Donawitz (LD-) slags contained about 60 wt.% Alite despite it was cooled slowly. Because the results could be verified using slags from different origins and varying cooling velocities a chemical stabilisation of the Alite can be assumed. First tests in mortars indicate that workability, hardening and solid state properties are comparable with an ordinary Portland cement. An application of the observed phenomenon in cement production requires enhanced knowledge about formation and stabilisation conditions of Alite during crystallisation from melts in contrast to the sintering reactions in conventional Portland cement production. Therefore, this study focuses on the stabilisation mechanisms of Alite in consolidating melts. Samples from different melting experiments are analysed to determine stabilising factors.
T2 - 15th International Congress on the Chemistry of Cement
CY - Prag, Czech Republic
DA - 16.09.2019
KW - Tricalcium-silicate
KW - Portland Cement
KW - Alite
KW - Steelmaking slag
PY - 2019
SP - Paper 492, 1
EP - 10
AN - OPUS4-49050
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Huang, L.
A1 - Sekine, R.
A1 - Doolette, A.
A1 - Herzel, Hannes
A1 - Kugler, Stefan
A1 - Hoffmann, Marie
A1 - Lombi, E.
A1 - Zuin, L.
A1 - Wang, D.
A1 - Félix, R.
A1 - Adam, Christian
T1 - Specification of bioavailable nutrients and pollutants in the environment by combining DGT and spectroscopic techniques
N2 - Previous research shows that analytical methods based on Diffusive Gradients in Thin films (DGT) provide very good correlations to the amount of bioavailable nutrients and pollutants in the environmental samples. However, these DGT results do not identify which compound of the specific element has the high bioavailability. Using various spectroscopic techniques (infrared, XANES and NMR spectroscopy) to analyze the dried DGT binding layers after deployment could allow us to determine the specific elements or compounds. Nutrients such as phosphorus and nitrogen are often, together with other elements, present as molecules in the environment. These ions are detectable and distinguishable by infrared and NMR spectroscopy, respectively. In addition, XANES spectroscopy allows for the specification of nutrients and pollutants (e.g. chromium) on the DGT binding layer. Furthermore, microspectroscopic techniques make it also possible to analyze compounds on the DGT binding layer with a lateral resolution down to 5 µm2. Therefore, species of elements and compounds of e.g. a spatial soil segment can be mapped and analyzed, providing valuable insight to understand the dynamics of nutrients and pollutants in the environment. Here we will present the advantages and limitations of this novel combination of techniques.
T2 - 6th Conference on Diffusive Gradients in Thin Films
CY - Vienna, Austria
DA - 17.09.2019
KW - Soil P species
KW - DGT
KW - Infrared spectroscopy
PY - 2019
AN - OPUS4-49057
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Krüger, O.
A1 - Hoffmann, Marie
A1 - Adam, Christian
T1 - Determination of chromium(VI) in phosphorus fertilizers made from recycled materials by DGT
N2 - Phosphorus (P) fertilizers from secondary resources became increasingly important in the last years. However, these novel P-fertilizer can also contain toxic pollutants e.g. chromium (Cr) in the hexavalent state (Cr(VI)), which is regulated with low limit values in agricultural products (German fertilizer ordinance limit: 2 mg/kg Cr(VI)). The determination of Cr(VI) in these novel fertilizer matrices can be hampered by redox processes that lead to false results with the standard wet chemical extraction method (German norm DIN EN 15192). Therefore, we analyzed Cr(VI) in various P-fertilizers with the DGT technique. DGT devices equipped with a APA (polyacrylamide) diffusion layer and Cr(VI) selective N-methyl-D-glucamine (NMDG) binding layer were used for the study. After a 24 h conditioning period of the fertilizer at 60% of the water holding capacity (WHC), the fertilizers were brought to 100% WHC, transferred onto the DGT devices and deployed for 24 h at 25°C. The extraction of Cr from the DGT binding layer was carried out with 1 M HNO3 for 24 h. The Cr-concentrations of the extract were determined by means of ICP-MS. We found a good correlation between the standard wet chemical extraction and the DGT method for the whole range of P-fertilizers. However, partly soluble Cr(VI) compounds cannot be detected in full extent by the DGT method that is best suited for mobile Cr(VI). Furthermore, Cr K-edge XANES spectroscopy showed that the Cr(VI)-selective DGT binding layer also adsorbs mobile Cr(III) compounds from acid treatment of phosphates which can therefore cause an overestimation of Cr(VI). The DGT method was very sensitive and in most cases selective for the analysis of Cr(VI) in P-fertilizers made from recycled materials. However, the results of certain types of P-fertilizers containing mobile Cr(III) or partly immobile Cr(VI) show that still some optimization of the method is required to avoid over- or underestimation of Cr(VI).
T2 - 6th Conference on Diffusive Gradients in Thin Films
CY - Vienna, Austria
DA - 17.09.2019
KW - Fertilzer
KW - Pollutant
KW - Chromium
KW - Diffusive gradients in thin films (DGT)
KW - XANES spectroscopy
PY - 2019
AN - OPUS4-49058
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Kratz, S.
A1 - Samman, N.
A1 - Wilharm, E.
A1 - Jabs, K.
A1 - Anlauf, R.
A1 - Vogel, Christian
A1 - Bloem, E.
T1 - Development of a standard substrate to facilitate the use of DGT for the assessment of P recycling fertilizers
N2 - P recycling fertilizers are gaining increasing importance in our efforts to close nutrient cycles. An unsatisfactory performance of standard chemical extraction methods to assess the fertilizing effects of such products was reported. They demonstrated that DGT extractions of incubated soil/fertilizer mixtures were able to predict the fertilizing effects of the respective products more accurately. Since DGT works with soil/fertilizer mixtures, its interpretation is soil-dependent. Therefore, in order to facilitate its use as a tool to predict fertilizer performance, it needs to be standardized based on a standard substrate. This research aims to develop a standard substrate based on which evaluation categories for the DGT fertilizer extraction can be derived. The substrate composition should allow to vary the most important soil properties determining the plant availability of fertilizer P. It must also be reproducible at any time and any place. Substrate variants with varying proportions of quartz sand, a clay mineral and sphagnum peat were prepared and set to pH-levels 5.5 and 7 by addition of CaCO3. 7 variants were incubated with a set of test fertilizers (2 recycling fertilizers based on sewage sludge ash and 2 conventional mineral fertilizers) for 2 weeks. Substrate/fertilizer mixtures were then extracted with DGT and an ANOVA was performed to test if the DGT extraction was able to depict significant differences between fertilizers and substrate variants. An 8-week pot trial with ryegrass (3 cuts) was set up with the same substrate variants and test fertilizers. P uptake was determined to assess the fertilizing effect and correlated with the results of the DGT extractions. Statistically significant differences were found between DGT results for the various test fertilizers and substrate variants, indicating that DGT is able to differentiate between P solubility of fertilizers in relation to substrate quality. DGT results showed a strong relationship with P uptake, confirming that this method is suitable to predict the fertilizing effect of P fertilizers. Further optimization of substrate composition and tests with a wider variety of crops and fertilizer types are needed, before evaluation categories for DGT values can be derived.
T2 - 6th Conference on Diffusive Gradients in Thin Films
CY - Vienna, Austria
DA - 17.09.2019
KW - Fertilzer
KW - Phosphorus
KW - Diffusive Gradients in thin films (DGT)
PY - 2019
AN - OPUS4-49060
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - JOUR
A1 - Steckenmesser, D.
A1 - Vogel, Christian
A1 - Steffens, D.
T1 - Medium-scale Plant Experiment of Sewage Sludge based Phosphorus Fertilizers from Large-scale Thermal Processing
N2 - Phosphorus (P) recycling from sewage sludge for agricultural needs has to meet requirements for agricultural implementation, such as short and long-term P-plant-availability under field conditions. Field experiments often bring no evaluable results, because agricultural soils got a high potential of P-supply even if they are classified as low in P-supply according to the CAL extraction method. The present study presents a possible way to investigate the P-plant-availability of P-recycling-fertilizers under field-like conditions. The plant experiments are firstly performed in small Mitscherlich pots in growth chambers and subsequently in containers with a high soil volume of 170 kg under greenhouse conditions, in which plants can grow until ripening. The tested P-recycling fertilizers were produced from sewage sludge in a large-scale thermal process. It was a two-step treatment process performed with a pyrolysis of sewage sludge at 550°C (SSC-550) and a subsequent thermochemical post-treatment at 950°C with Na2SO4 (SSA-Na) and HCl + Na2SO4 (SSA-HCl/Na) as additives. The results show, that the P-recycling-products from pyrolysis got an adequate long-term but a 65% lower short-term P-plant-availability compared to triple superphosphate. SSA-Na and SSA-HCl/Na show both a high short and longterm P-plant-availability comparable to triple-superphosphate. This can be explained by their highly plant-available P-compound CaNaPO4.
KW - Fertilzer
KW - Sewage sludge
KW - Plant Experiment
KW - Thermal treatment
PY - 2019
DO - https://doi.org/10.1080/00103624.2019.1667373
VL - 50
IS - 19
SP - 2469
EP - 2481
PB - Taylor & Francis
AN - OPUS4-49143
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Vogel, Christian
A1 - Sekine, R.
A1 - Huang, J.
A1 - Steckenmesser, D.
A1 - Steffens, D.
A1 - Huthwelker, T.
A1 - Borca, C.
A1 - Pradas del Real, A.
A1 - Castillo-Michel, H.
A1 - Adam, Christian
T1 - Effect of Nitrification Inhibitor on Nitrogen Forms in Soil and Phosphorus Uptake of Plants
N2 - Phosphorus (P) resource availability is declining and the efficiency of applied nutrients in agricultural soils is becoming increasingly important. This is especially true for P-fertilizers from recycled materials which often have a lower plant-availability compared to commercial P-fertilizers but are expected to play an increasingly important role into the future (Kratz et al. 2019). One promising way to increase the plant-availability of the fertilizer P is a co-fertilization with specific nitrogen (N) forms which can enhance the P uptake and make P-fertilizers from recycled material more competitive to commercial phosphate rock-based P-fertilizers (Rahmatullah et al. 2006; Vogel et al. 2018). To investigate this effect, we performed a pot experiment with three different P-fertilizers (sewage sludge-based, phosphate rock and triple superphosphate) and ammonium nitrate sulfate as a co-fertilizer, without and with a nitrification inhibitor (NI), and analyzed the form of N and P in soil via a suite of chemical and novel X-ray spectroscopic methods. The application of NI with the P and N fertilizers led to a higher dry matter yield and a higher P uptake of maize. Novel N K-edge micro-X-ray absorption near-edge structure (micro-XANES) spectroscopy identified that the application of a NI promotes the temporary formation of a non-exchangeable N in detectable hot-spots in the soil. The subsequent slow release and prolonged availability of N during plant growth leads to higher yield and nutrient uptake. It can be concluded that NIs lead to a temporary fixation of ammonium-N in a pool that can be accessed by plant roots. Those types of available nutrient pools meet the idea of so-called “next generation fertilizers” as plants have access to nutrients according to their current demand.
T2 - Annual Meeting of the German Society of Plant Nutrition (DGP)
CY - Berlin, Germany
DA - 25.09.2019
KW - Fertilzer
KW - X-ray adsorption near-edge structure (XANES) spectroscopy
KW - Nitrification inhibitor
KW - Agronomic performance
PY - 2019
AN - OPUS4-49144
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -
TY - CONF
A1 - Hoffmann, Marie
A1 - Vogel, Christian
A1 - Adam, Christian
A1 - Stephan-Scherb, Christiane
A1 - Hecht, Lutz
T1 - Novel approaches to Sc species investigation in bauxite residues by x ray absorption near edge structure spectroscopy
N2 - In a rapidly evolving world, the demand on raw materials is increasing steadily and many technologies are dependent on a secure supply of hi-tech metals. Recently, scandium (Sc) has attracted attention since its use in high strength Al-alloys and solid-oxide-fuel-cells strongly improves the performance of those materials.
The element Sc is not exceptionally rare but quite resistant to geochemical enrichment processes, it is scarcely found enriched to high concentrations and is recovered as a by-product. Since Sc enrichment in Greek bauxite residues was shown by Ochsenkühn-Petropoulou et. al (1994), intensive research on this material and development of efficient Sc-recovery methods is ongoing.
This study investigates Sc-bearing species in bauxite residues from alumina production. It aims to provide direct evidence about the Sc-speciation’s in those secondary resources and tries to find the link to speciation’s in primary resources, e.g. bauxites and laterites.
Therefore, Sc K edge XANES (X-ray absorption near edge structure) spectroscopy is performed using synchrotron radiation to determine the presence of certain Sc-components and distinguish between adsorbed and chemically bonded Sc as was shown for lateritic deposits in Australia by Chassé et al. 2016. For comparison, reference standards of Sc-bearing and Sc-adsorbed species are synthesized. Indirect inferences from leaching behavior of bauxites, in cases supported by analyses with LA-ICP-MS, suggest Sc to be associated with either iron- or aluminum phases (Vind et al. 2017); (Suss et al.). It remains unclear how different primary materials influence Sc-speciation in the bauxite residue. Therefore, a comparison between different European bauxite residues is made in this study. The investigations should help to understand Sc chemistry and
behavior in different primary and secondary materials and provide fundamentals for metallurgical processing. The research is incorporated in the SCALE project (GA No. 730105) funded by EU Horizon 2020 research and innovation program.
T2 - DMG Tagung GeoMünster
CY - Westfälische Wilhelms-Universität Münster, Germany
DA - 22.09.2019
KW - Scandium
KW - Bauxite Residue
KW - Red Mud
KW - XANES
PY - 2019
AN - OPUS4-49389
LA - eng
AD - Bundesanstalt fuer Materialforschung und -pruefung (BAM), Berlin, Germany
ER -